WorldWideScience

Sample records for compustion boiler efficiency

  1. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  2. Research of Boiler Combustion Regulation for Reducing Nox Emission and its Effect on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    WANG Xue-dong; LUAN Tao; CHENG Lin; XIAO Kun

    2007-01-01

    The effect of boiler combustion regulation on Nox emission of two 1025t/h boilers has been studied. The researches show that Nox emission is influenced by coal species, operation conditions, etc, and can be reduced by regulating the combustion conditions. The effect of combustion regulation on boiler efficiency has also been checked.

  3. 40 CFR 761.71 - High efficiency boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the...

  4. COAL COMBUSTION EFFICIENCY IN CFB BOILER

    Institute of Scientific and Technical Information of China (English)

    Hairui Yang; Guangxi Yue

    2005-01-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, thus directly influencing the combustion efficiency. In the present paper, carbon burnout was investigated both in field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation,residence time and cyclone performance are analyzed seriatim based on large amount of experimental results.A coal index is proposed to describe the coal rank, defined by the ratio of the volatile content to the coal heat value, is a useful parameter to analyze the char burnout. The carbon content in the fly ash depends on the coal rank strongly. CFB boilers burning anthracite, which has low coal index, usually have high carbon content in the fly ash. On the contrary, the CFB boilers burning brown coal, which has high coal index, normally have low carbon content.Poor gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Increasing the velocity and rigidity of the secondary air could extend the penetration depth and induce more oxygen into the furnace center. Better gas solid mixing will decrease the lean oxygen core area and increase char combustion efficiency.The fine char particles could be divided into two groups according to their reactivity. One group is "fresh" char particles with high reactivity and certain amount of volatile content. The other group of char particles has experienced sufficient combustion time both in the furnace and in the cyclone, with nearly no volatile. These "old" chars in the fly ash will be deactivated during combustion of large coal particles and have very low carbon reactivity. The generated fine inert char particles by attrition of large coal particles could not easily burn out even with the fly ash recirculation. The fraction of large coal particles in coal feed should be reduced during fuel preparation process.The cyclone

  5. Establishing an energy efficiency recommendation for commercial boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ware, Michelle J.

    2000-08-01

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of $40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over $25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings.

  6. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  7. Establishing an Energy Efficiency Recommendation for Commercial Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ware, Michelle, J.

    2000-08-01

    To assist the federal government in meeting its energy reduction goals, President Clinton’s Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25~ percentile of efficiency. Under the direction of DOE’s Federal Energy Management Program (FEMP), the Procurement Challenge’s goal is to create efficiency recommendations for all energy-using products (e.g. commercial boilers, chillers, motors) that could substantially impact the government’s energy reduction goals. When establishing efficiency recommendations, FEMP looks at standardized performance ratings for products sold in the U.S. marketplace. Currently, the commercial boiler industry uses combustion efficiency and, sometimes, thermal efficiency as metrics when specifying boiler performance. For many years, the industry has used both metrics interchangeably, causing confusion in the market place about boiler performance. This paper discusses the method used to establish FEMP’s efficiency recommendation for commercial boilers in lieu of the various, and somewhat confusing, efficiency ratings currently available. The paper also discusses potential energy cost savings for federal agencies that improve the efficiency of boilers specified and purchased.

  8. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  9. Two proposals to determine the efficiency of bagasse boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sosa-Arnao, Juan Harold; Modesto, Marcelo [Universidade Estadual de Campinas (DE/FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: jhsosa@fem.unicamp.br; Nebra, Silvia A. [State University of Campinas (NIPE/UNICAMP), SP (Brazil). Interdisciplinary Center of Energy Planning], e-mail: silvia.nebra@pesquisador.cnpq

    2006-07-01

    This work analyzes and compares two proposals for determination of the bagasse boiler efficiency, one of it based on bagasse higher heating value (HHV), the other one based on bagasse lower heating value (LHV). The methodology of calculation, for both proposals, uses the heat loss method. The results, obtained through the two proposal's, presented important differences; the boiler efficiency determined through the proposal of code ASME PTC 4.1, based on HHV, highlights the effect of bagasse moisture content upon boiler efficiency. This effect, in the Beaton and Lora proposal, is hidden, because the energy required to evaporate the bagasse moisture content and the water vapour from hydrogen contained in the fuel are discounted in the LHV calculation. Three types of boilers, with different capacity and leaving steam properties were analysed. Considering the boiler constituted by a sequential arrangement of a steam generator, an air heater and an economizer, a simulation was made determining the influence of the variation of the air heater exit gases temperature upon theirs performances. The performance analysis was based on the second law of thermodynamics. (author)

  10. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    Energy Technology Data Exchange (ETDEWEB)

    Qu, Ming [Purdue University, West Lafayette, IN; Abdelaziz, Omar [ORNL; Yin, Hongxi [Southeast University, Nanjing, China

    2014-11-01

    Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150 200 C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50 60 C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural gas boilers for applications with process fluid return temperatures higher than or close to the dew point of the water vapor in the flue gas.

  11. STUDY ON INFLUENCE OF ENERGY EFFICIENCY OF A STEAM BOILER BENSON ON ENVIRONMENTAL POLLUTION

    Directory of Open Access Journals (Sweden)

    Racoceanu Cristinel

    2016-12-01

    Full Text Available This paper presents a case study on the influence of the energy efficiency of a steam boiler of 330 MW energy group on the environment. The Benson boiler works with powdered lignite. We present the results of experimental measurements on immission and emissions of pollutants resulting from burning lignite: SO2, NOx, PM10, PM2,5, TSP. Experimental measurements were performed on the boilers of 330MW power units of the thermoelectric plant of Rovinari.

  12. Efficiency of Small Scale Manually Fed Boilers —Mathematical Models

    Directory of Open Access Journals (Sweden)

    Lazar Savin

    2012-05-01

    Full Text Available This study reviews test results for a biomass-fired hot water boiler with a nominal boiler thermal power of 120 kW. In the experiments, prismatic wheat straw bales were used as biomass. The impact of the quantity (220, 290, 360 and 430 m3 h−1 of inlet air fed to the boiler firebox was continuously monitored. This was to examine the influence of the quantity of inlet air and recirculation (0, 16.5 and 33% of combustion products on the boiler thermal power and boiler energy efficiency. Thus, the following mathematical models and formulas were presented: correlation between boiler thermal power and bale residence time; bale mass loss during the combustion process; correlation between boiler energy efficiency and bale residence time. Mathematical models were obtained by using experimental data and by applying nonlinear regression analysis. Adjustment evaluation of mathematical models with experimental data was performed based on the determination coefficient, t-test and F-test. Increase the amount of air throughout the firebox produced boiler thermal power increase and bale residence time decrease. It was shown that combustion products recirculation of 16.5% partly improved boiler characteristics, while the recirculation of 33% did not, comparing with the case without recirculation.

  13. Effect of maintenance on boiler efficiency. Technical note

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, J.; Gibbons, C.; Morgan, P.

    1985-01-01

    This study was carried out on fourteen boiler installations under site conditions by monitoring flue-gas oxygen content and temperature together with ambient air temperature to enable the combustion-loss to be calculated. By undertaking the tests on boilers in both clean and dirty conditions, and recording data every minute over a period of two to three days, representative mean combustion-loss figures were obtained.

  14. Load control and the provision of the efficiency of steam boilers equipped with an extremal governor

    Science.gov (United States)

    Sabanin, V. P.; Kormilitsyn, V. I.; Kostyk, V. I.; Smirnov, N. I.; Koroteev, A. V.; Repin, A. I.

    2014-12-01

    This paper presents an analysis of main problems of controlling small- and medium-size steam boilers. Noted are deficiencies of current normative and technical documents, as well as those of the traditional concept of the process of fuel firing, the methods for and algorithms of boiler control. There is established an approach to creation of such control systems in which a boiler is treated, as to control and load channels, as a nonlinear linked controlled objects. To control load and efficiency of a boiler, an universal schematic diagram is suggested that allows for the possibility of implementation in modern controllers of both known methods and a new method using an extremal governor, which would provide minimum fuel consumption at given thermal load of a boiler.

  15. Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

    OpenAIRE

    W. L. Silva; Ribeiro,J. C. T.; E. F.da Costa Jr; A. O. S.da Costa

    2008-01-01

    The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were...

  16. Reduction efficiency prediction of CENIBRA's recovery boiler by direct minimization of gibbs free energy

    Directory of Open Access Journals (Sweden)

    W. L. Silva

    2008-09-01

    Full Text Available The reduction efficiency is an important variable during the black liquor burning process in the Kraft recovery boiler. This variable value is obtained by slow experimental routines and the delay of this measure disturbs the pulp and paper industry customary control. This paper describes an optimization approach for the reduction efficiency determination in the furnace bottom of the recovery boiler based on the minimization of the Gibbs free energy. The industrial data used in this study were directly obtained from CENIBRA's data acquisition system. The resulting approach is able to predict the steady state behavior of the chemical composition of the furnace recovery boiler, - especially the reduction efficiency when different operational conditions are used. This result confirms the potential of this approach in the analysis of the daily operation of the recovery boiler.

  17. Organization of fuel accounting and determining the efficiency of combustion of wood fuel in boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Pavlosyuk, V.A.

    1982-01-01

    A review is presented of official Soviet publications covering general principles, calorific value of wood species and waste wood, and specific fuel requirements of different boilers. Accounting is based on the concept of nominal fuel (calorific value 7000 kcal/kg). Reduced boiler efficiency when burning low-grade fuel, e.g. waste wood of 55% moisture content, results in higher fuel consumption than expected from the calorific value alone. A method of estimating normal fuel requirements is described. 3 references.

  18. Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    ZHANG Zhenxing∗; SUN Baomin; XIN Jing

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1 000 MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,ker-nel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum average relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimiza-tion operation of large capacity boilers.

  19. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  20. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  1. EFFICIENCY OF MULTI-MODULE SOLAR COLLECTORS AS A PREFIX TO A BOILER

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2014-12-01

    Full Text Available Influencing factors on thermal and economic efficiency of the combined of heat supply installation are established. Constructive circuits of solar heat supply "prefix" interaction with boiler installation are worked out. Mathematical models of heat exchange processes in elements of combined heat supply system with the account solar engineering characteristics are developed. The techniques of analysis of efficiency of multi-modular system of solar collectors with compulsory circulation for water heating boiler allowing calculating of efficiency factor; heat removal factor and heat transfer factor with the account of construction and operation conditions of alternative heat supply system are presented.

  2. Application of energy and exergy analysis to increase efficiency of a hot water gas fired boiler

    Directory of Open Access Journals (Sweden)

    Todorović Milena N.

    2014-01-01

    Full Text Available In engineering practice exergy can be used for technical and economic optimization of energy conversion processes. The problem of increasing energy consumption suggests that heating plants, i.e. hot water boilers, as energy suppliers for household heating should be subjected to exergy and energy analysis. Heating plants are typically designed to meet energy demands, without the distinguished difference between quality and quantity of the produced heat. In this paper, the energy and exergy analysis of a gas fired hot water boiler is conducted. Energy analysis gives only quantitative results, while exergy analysis provides an insight into the actually available useful energy with respect to the system environment. In this paper, a hot water boiler was decomposed into control volumes with respect to its functional components. Energy and exergy of the created physical model of the hot water boiler is performed and destruction of exergy and energy loss in each of the components is calculated. The paper describes the current state of energy and exergy efficiency of the hot water boiler. The obtained results are analyzed and used to investigate possibilities for improvement of availability and reliability of the boiler. A comparison between the actual and the proposed more reliable solution is made.

  3. INCREASING OF EFFICIENCY OF NATURAL GAS COMBUSTION IN STEAM BOILERS OF SMALL AND MEDIUM CAPACITY DUE TO IMPROVED MIXTURE FORMATION

    Directory of Open Access Journals (Sweden)

    Gaponenko A. M.

    2014-12-01

    Full Text Available The article presents methods of industrial tests of the of technical device utility model designed for boilers E-1,0-0,9G-3 QL-500, D-721 of small and medium capacity. The research is aimed at improving the efficiency of fuel combustion in the boiler furnaces due to uniform distribution of airflow when supplying it to the boiler burner

  4. Power Efficiency of Steam Turbine Generator Switching into Thermal Circuit of Small and Medium Boiler Houses

    Directory of Open Access Journals (Sweden)

    R. I. Yesman

    2007-01-01

    Full Text Available The paper is devoted to the solution of the problem concerning power saving on the basis of small power-and-heat-supply plants.Power efficiency of power turbine generator switching into thermal circuit of small and medium boiler houses is justified in the paper.

  5. Effect of combustion catalyst on the operation efficiency of steam boilers

    Science.gov (United States)

    Kapustyanskii, A. A.

    2014-09-01

    The state of the energy market of the Ukraine is analyzed. The priority of using local, low-grade solid fuel according to its flame combustion in power boilers of thermal power plants and heat and power plants in the short-term perspective is proven. Data of expert tests of boilers of TPP-210A, BKZ-160-100, BKZ-210-140, Ep-670-140, and TGM-84 models with the investigation of the effect of the addition of combustion catalyst into primary air duct on their operation efficiency are represented. Positive results are attained by burning the anthracite culm or its mixture with lean coal in all range of operating loads of boilers investigated. The possibility to eliminate the consumption of "backlighting" high-reactive fuel (natural gas or fuel oil) and to operate at steam loads below the technical minimum in the case of burning nonproject coal is given. Problems of the normalization of liquid slag run-out without closing the boiler taphole are solved.

  6. High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

    Science.gov (United States)

    2012-07-01

    replacement of the existing butterfly valve assembly with a servomotor-driven valve assembly for both the fuel and air linkages. This process is...monitoring of flue gas concentrations of O2 and CO to improve the boiler fuel-to-steam efficiency by means of regulation of the burner inlet fuel valve ...to upgrading the combustion control systems consists of substituting the mechanical linkage between the air inlet damper and the fuel inlet valve

  7. Technical-and-Economic Efficiency of Draft Enriched with Oxygen in Small-Capacity Heating Boilers

    Directory of Open Access Journals (Sweden)

    P. Ratnikov

    2013-01-01

    Full Text Available Data on complex experimental and theoretical investigations pertaining to efficiency of oxygen-enriched draft in the small-capacity heating boilers as exemplified by the plant HEIZA (HW-S-10/K have been presented in the paper. The paper provides a calculation model of heating processes in heat generator burner (as exemplified by HEIZA plant. Simulation of heating processes in the operational zone has been executed in paper. The experimental data have proved model adequacy. The calculation scheme of the plant will be used in future for determination of power and ecological efficiency of draft enrichment with oxygen.

  8. Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

    DEFF Research Database (Denmark)

    Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim;

    2010-01-01

    A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature. The sup......A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

  9. National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Efficiency Credits Resulting from Implementation of Energy Conservation Measures

    Energy Technology Data Exchange (ETDEWEB)

    Cox, Daryl [ORNL; Papar, Riyaz [Hudson Technologies; Wright, Dr. Anthony [ALW Consulting

    2013-02-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

  10. Increase of Ecological Safety, Reliability and Efficiency of Coal-Fired Boilers

    Directory of Open Access Journals (Sweden)

    Volkov E.P.

    2017-04-01

    Full Text Available The changes of environmental legislation of the Russian Federation will lead to a drastic increase of the ecological payments for environmental pollution in excess of technological standards. Significant excess in relative emissions of nitrogen oxides take place in burning solid fuel with liquid slag-tap removal. The purpose of this article was to develop technical solutions for low-cost reconstruction of the boilers to ensure efficient combustion of the fuel and technological standards of emissions of nitrogen oxides. As shown the use of straight-flow burners with compulsory optimization of the aerodynamics of the furnace and the organization of staged combustion of fuel will provide low nitrogen oxide emissions and efficient fuel combustion. Research on physical models has demonstrated the feasibility of increasing the angle of the pulverized coal burners down to 65-70o, and also achieved a more uniform distribution and increase the speed of the jets coming from upper and lower tertiary air vertical compartments of nozzles through the installation of the vertical extra sheets, which guide the flow in a space between jets. The results obtained allow the transfer of existing boilers with slag-tag removal to a solid with the installation of direct-flow burners and optimization of the aerodynamics of the furnace, which provides regulations for energy efficiency and ecological safety corresponding to the best, achieved technologies, and dramatically reduces environmental payments. The proposed technology in boiler BKZ-210-140F allowed reducing emissions of nitrogen oxides by more than 2 times when burning highly reactive Kuznetsk coal, as shown as an example.

  11. Report on research results of the development of high efficient boilers in fiscal 1996. Research development of high efficient industrial furnaces, etc; Koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    Out of the developments of high efficient boilers which have been continued since fiscal 1993, the paper reported the result of the development conducted in fiscal 1996. The oxygen combustion (the oxygen enrichment combustion including 100% oxygen combustion) decreases the amount of flue gas and reduces heat loss of the flue gas, and is also effective as NOx reduction measures. The experiment was conducted using testing furnace. The boiler efficiency rapidly increased with the increasing concentration of oxygen enrichment. In the pure oxygen combustion, the overall boiler efficiency of a 106% level (low heating value standard) is expected. Since the boiler wet flue gas is decreased, the NOx emission is reduced. The boiler can raise the combustion temperature with no fear of NOx and can be reduced in size. CO2 decreases in proportion to the energy saving effect. The development of a condensation flue gas heat exchanger is aimed at recovering heat down to the low temperature. Prediction of heat transfer in the steam condensation region becomes possible, and the size reduction can be expected. Dew point corrosion resistant materials were also selected. As to the high speed combustion control, a simple type using micro-processor was developed. Obtained were high speed, compactness, electric power saving, and high controllability. 14 refs., 306 figs., 88 tabs.

  12. Measure Guideline: Condensing Boilers-Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Consortium for Advanced Residential Buildings (CARB), Norwalk, CT (United States)

    2014-02-01

    Conventional wisdom surrounding space heating has consistently stated two things: size the mechanical systems to the heating loads, and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. The first step is to determine the appropriateness of setback for a particular project. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step-by-step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  13. Measure Guideline: Condensing Boilers - Optimizing Efficiency and Response Time During Setback Operation

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2014-02-01

    Conventional wisdom surrounding space heating has told us a couple of things consistently for several years now: size the mechanical systems to the heating loads and setting the thermostat back at night will result in energy savings. The problem is these two recommendations oppose each other. A system that is properly sized to the heating load will not have the extra capacity necessary to recover from a thermostat setback, especially at design conditions. The implication of this is that, for setback to be successfully implemented, the heating system must be oversized. This issue is exacerbated further when an outdoor reset control is used with a condensing boiler, because not only is the system matched to the load at design, the outdoor reset control matches the output to the load under varying outdoor temperatures. Under these circumstances, the home may never recover from setback. Special controls to bypass the outdoor reset sensor are then needed. Properly designing a hydronic system for setback operation can be accomplished but depends on several factors. Determining the appropriateness of setback for a particular project is the first step. This is followed by proper sizing of the boiler and baseboard to ensure the needed capacity can be met. Finally, control settings must be chosen that result in the most efficient and responsive performance. This guide provides step by step instructions for heating contractors and hydronic designers for selecting the proper control settings to maximize system performance and improve response time when using a thermostat setback.

  14. Central heating: package boilers

    Energy Technology Data Exchange (ETDEWEB)

    Farahan, E.

    1977-05-01

    Performance and cost data for electrical and fossil-fired package boilers currently available from manufacturers are provided. Performance characteristics investigated include: unit efficiency, rated capacity, and average expected lifetime of units. Costs are tabulated for equipment and installation of various package boilers. The information supplied in this report will simplify the process of selecting package boilers required for industrial, commercial, and residential applications.

  15. Efficiency of Small Scale Manually Fed Boilers —Mathematical Models

    OpenAIRE

    Lazar Savin; Milan Tomic; Ondrej Ponjican; Nebojsa Dedovic; Snezana Matic-Kekic; Todor Janic; Sasa Igic

    2012-01-01

    This study reviews test results for a biomass-fired hot water boiler with a nominal boiler thermal power of 120 kW. In the experiments, prismatic wheat straw bales were used as biomass. The impact of the quantity (220, 290, 360 and 430 m3 h−1) of inlet air fed to the boiler firebox was continuously monitored. This was to examine the influence of the quantity of inlet air and recirculation (0, 16.5 and 33%) of combustion products on the boiler ther...

  16. 锅炉效率视角下运行参数的分析与探讨%Analysis and Discussion on Boiler Operating Parameters under Efficiency Perspective

    Institute of Scientific and Technical Information of China (English)

    王庆勇; 陈孟婷; 陈潇阳

    2014-01-01

    锅炉在现代工业中有广泛的应用,研究锅炉运行机制,提高锅炉效率显得尤为重要。在研究锅炉运行参数对锅炉效率的影响中,影响锅炉效率因素主要有排烟温度、灰渣可燃物、送风温度、给水温度、蒸汽压力等。通过查阅文献并结合锅炉的实际情况,构建了每种参数对锅炉效率影响的模型。以NOx与锅炉效率为核心建立多目标优化模型,讨论了NOx对锅炉效率的影响,可指导运行人员优化燃烧流程,进而提高锅炉效率。%The boiler is widely used in modern industry, to study the operation mechanism of boiler and improve boiler efficiency are particularly important. In the research of the impact of boiler operating parameters on boiler efficiency, the main factors affecting the efficiency are mainly exhaust gas temperature, ash fuel, air temperature, water temperature, steam pressure and so on. Through literature and the actual situation of the boiler, the model was constructed for each parameter influence on boiler efficiency. The multi-objective optimization model as the core of NOx and boiler efficiency was built, the effects of NOx on boiler efficiency was discussed, which can guide operators to optimize the combustion process, thus improving the boiler efficiency.

  17. On the Methods to Improve the Thermal Efficiency of Gas-fired Boiler%浅谈提高燃气锅炉热效率的方法

    Institute of Scientific and Technical Information of China (English)

    罗大霖

    2015-01-01

    本文针对燃气锅炉的实际燃烧情况,简要提出几点改进燃气锅炉燃烧效率的方法。%This paper proposes some methods to improve the thermal efficiency of gas-fired boiler aimed at the actual combustion of gas-fired boiler.

  18. Condensing economizers for efficiency improvement and emissions control in industrial boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Litzke, W.L. [Brookhaven National Lab., Upton, NY (United States); Schulze, K.; Bailey, R. [Babcock and Wilcox Co., Lynchburg, VA (United States). Research and Development Div.

    1996-06-01

    Condensing economizers recover sensible and latent heat from boiler flue gas, leading to marked improvements in thermal efficiency. This paper summarizes the current commercial status and continuing development efforts with one type of condensing economizer. In this design Teflon{reg_sign} covered tubes and enclosure walls are used to handle the corrosive condensate. Flue gas flows around the tubes and feed water, being heated, flows through the inside. In addition to improving thermal efficiency, condensing economizers can also be used to reduce particulate emissions primarily by inertial impaction of particles on tube surfaces, water droplets, and added impactors. Collected particles are then removed with condensate. Water sprays directly on the tubes can be used to enhance particle capture. With coal-firing, tests have shown particle removal efficiencies as high as 98%. To enhance the emissions control potential of condensing economizer technology a two-stage economizer system concept has been developed. Two heat exchanger modules are used. The first is a downflow design and recovers primarily sensible heat from the flue gas. The second is upflow and recovers mostly latent heat. Condensate is collected in a transition plenum between the two stages. This configuration, termed the Integrated Flue Gas Treatment System, provides great flexibility for implementing emissions reduction strategies. Particulate emissions can be reduced without impacting sensible heat recovery by recirculating collected condensate to spray nozzles at the top of the second stage heat exchanger. In tests at BNL with heavy oil firing, particulate reductions over 90% and final emission rates on the order of.005 lb/MMBtu are achieved. Adding sorbents to the recirculated condensate reduces sulfur dioxide emissions and SO{sub 2} removal efficiencies over 95% are achieved. Also, condensing economizers show great potential for the removal of certain air toxics such as mercury and nickel.

  19. Development and testing of a high efficiency advanced coal combustor: Phase 3 industrial boiler retrofit. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.L.; Thornock, D.E.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1998-03-01

    Economics and/or political intervention may one day dictate the conversion from oil or natural gas to coal in boilers that were originally designed to burn oil or gas. In recognition of this future possibility the US Department of Energy, Federal Energy Technical Center (DOE-FETC) supported a program led by ABB Power Plant Laboratories with support from the Energy and Fuels Research Center of Penn State University with the goal of demonstrating the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of the overall goal the following specific objectives were targeted: develop a coal handling/preparation system that can meet the technical and operational requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; maintain boiler thermal performance in accordance with specifications when burning oil or natural gas; maintain NOx emissions at or below 0.6 lb NO{sub 2} per million Btu; achieve combustion efficiencies of 98% or higher; and determine economic payback periods as a function of key variables.

  20. On synthesis and optimization of steam system networks. 1. Sustained boiler efficiency

    CSIR Research Space (South Africa)

    Majozi, T

    2010-08-01

    Full Text Available The traditional steam system comprises a steam boiler and the associated heat exchanger network (HEN). Most research published in literature tends to address both the elements of the steam system as separate entities instead of analyzing...

  1. Study of connected system of automatic control of load and operation efficiency of a steam boiler with extremal controller on a simulation model

    Science.gov (United States)

    Sabanin, V. R.; Starostin, A. A.; Repin, A. I.; Popov, A. I.

    2017-02-01

    The problems of operation effectiveness increase of steam boilers are considered. To maintain the optimum fuel combustion modes, it is proposed to use an extremal controller (EC) determining the value of airflow rate, at which the boiler generating the desired amount of heat will consume a minimum amount of fuel. EC sets the determined value of airflow rate to airflow rate controller (ARC). The test results of numerical simulation dynamic nonlinear model of steam boiler with the connected system of automatic control of load and combustion efficiency using EC are presented. The model is created in the Simulink modeling package of MATLAB software and can be used to optimize the combustion modes. Based on the modeling results, the conclusion was drawn about the possibility in principle of simultaneously boiler load control and optimizing by EC the combustion modes when changing the fuel combustion heat and the boiler characteristics and its operating mode. It is shown that it is possible to automatically control the operation efficiency of steam boilers when using EC without applying the standard flue gas analyzers. The article considers the numerical simulation dynamic model of steam boiler with the schemes of control of fuel consumption and airflow rate, the steam pressure and EC; the purpose of using EC in the scheme with linear controllers and the requirements to the quality of its operation; the results of operation of boiler control schemes without EC with estimation of influence of roughness of thermal mode maps on the nature of static and dynamic connection of the control units of fuel consumption and airflow rate; the phase trajectories and the diagrams of transient processes occurring in the control scheme with EC with stepped changing the fuel quality and boiler characteristics; analysis of modeling results and prospects for using EC in the control schemes of boilers.

  2. Thermal Efficiency of Power Module “Boiler with Solar Collectors as Additional Heat Source” For Combined Heat Supply System

    Directory of Open Access Journals (Sweden)

    Denysova A.E.

    2015-04-01

    Full Text Available The purpose of work is to increase the efficiency of the combined heat supply system with solar collectors as additional thermal generators. In order to optimize the parameters of combined heat supply system the mathematical modeling of thermal processes in multi module solar collectors as additional thermal generators for preheating of the water for boiler have been done. The method of calculation of multi-module solar collectors working with forced circulation for various configurations of hydraulic connection of solar collector modules as the new result of our work have been proposed. The results of numerical simulation of thermal efficiency of solar heat source for boiler of combined heat supply system with the account of design features of the circuit; regime parameters of thermal generators that allow establishing rational conditions of its functioning have been worked out. The conditions of functioning that provide required temperature of heat carrier incoming to boiler and value of flow rate at which the slippage of heat carrier is not possible for different hydraulic circuits of solar modules have been established.

  3. The Article Deals with the Improvement of Professional Activity Efficiency of Operational Personnel for Boiler-Turbine Department of Power Stations

    Directory of Open Access Journals (Sweden)

    P. Dmitriev

    2012-01-01

    Full Text Available Human factor is one of the main determining factors in providing stability and reliability of power systems operation. In this context it is significant to estimate the level of professional activity efficiency of operational staff for boiler-turbine department of power stations.The article presents developed by the author algorithm of carrying out such research as well as the results of experimental research, carried out in one of the power stations of the state industrial unity “Belenergo” in order to show up the levels of professional activity efficiency of operational personnel (operator of central heat control panel of boilers, senior operator of boiler equipment of turbo-boiler room.

  4. The solution of icicle formation at high-efficiency boilers. No hood or a good hood; Ijspegelvorming HR-ketels opgelost. Geen afvoerkap of een goede

    Energy Technology Data Exchange (ETDEWEB)

    Beltman, A. [Unit Certificatie, Gastec, Apeldoorn (Netherlands); Kop, R.P. [ed.

    1996-11-01

    The forming of icicles at a roof lead-through for a high-efficiency boiler can influence the performance of the boiler. A test method has been developed on the basis of which it appeared that sometimes the hood on the outlet can be left out. However, the best solution to the icicle problem is a better construction of the hood. Two designs are briefly outlined

  5. A Boiler Room in a 600-Bed Hospital Complex: Study, Analysis, and Implementation of Energy Efficiency Improvements

    Directory of Open Access Journals (Sweden)

    Juan-Carlos Fraile

    2014-05-01

    Full Text Available The aim of energy efficiency is to use less energy to provide the same service. In hospitals, energy efficiency offers a powerful and cost-effective tool to reduce greenhouse gas emissions, fuel consumption, and also running costs. Over a six-month period, the six gas-fired boilers that provide both a hospital’s heat and hot water were monitored. Analysis of the data obtained led to several actions being implemented in the hospital boiler room control system to improve the efficiency of the heat production system. Comparative studies were conducted, during similar weather periods, of the performance of the hospital’s hot water production system before and after the controls were implemented. Results indicate that the control actions applied proved to be effective. Finally; the paper offers a financial; primary energy saving and CO2 reduction analysis that points to a 3,434.00 €/week savings in natural gas consumption; and a cut in CO2 emissions of 20.3 tons/week; as compared to the reference facility.

  6. Application of energy and exergy analysis to increase efficiency of a hot water gas fired boiler

    OpenAIRE

    Todorović Milena N.; Živković Dragoljub S.; Mančić Marko V.; Ilić Gradimir S.

    2014-01-01

    In engineering practice exergy can be used for technical and economic optimization of energy conversion processes. The problem of increasing energy consumption suggests that heating plants, i.e. hot water boilers, as energy suppliers for household heating should be subjected to exergy and energy analysis. Heating plants are typically designed to meet energy demands, without the distinguished difference between quality and quantity of the produced heat. In t...

  7. Providing Boiler Inspections at US Army Installations: How to Perform Internal/Operational, Efficiency, and Emissions Testing

    Science.gov (United States)

    2013-08-01

    following manner: 1. To secure the boiler , the steam header valve is closed. At this time, the boiler is allowed time to cool down to prevent injury to...Fuel Train and the Burner, and that the steam and water lines are directly connected to the unit. 2. Perform an external inspection of the boiler ...including visual inspec- tion of the fuel train, vent piping, safety relief valves and discharge pip- ing, steam and water piping and the boiler

  8. 高炉煤气锅炉热效率计算方法%Calculation methods of heat efficiency for blast furnace gas boilers

    Institute of Scientific and Technical Information of China (English)

    叶亚兰; 司风琪; 徐治皋

    2015-01-01

    对于高炉煤气锅炉,由于其特有的燃料性质以及由此带来的锅炉尾部受热面的不同设置方式,使得其锅炉效热率的计算和修正有别于传统方法。在 GB 10184—1988《电站锅炉性能试验规程》的基础上,结合高炉煤气的特性和锅炉尾部受热面的设置特点,分析得到了适用于高炉煤气锅炉的热效率计算和修正方法,并以某钢铁厂220 t/h 全烧高炉煤气锅炉为研究对象进行实例分析,其结果可为该类锅炉的效率测试和计算提供参考。%The method for calculating and correcting thermal efficiency of blast furnace gas (BFG)boilers is differ-ent from the conventional way,for the special properties of BFG and the resulting boiler heating surface with differ-ent settings.On the basis of GB1 01 84—1 988 Performance test code ofutility boiler,the calculation and correction model for thermal efficiency of BFG boilers was put forward,according to the properties of BFG and the settings characteristics of the boiler tail heating surface.Taking a 220 t/h boiler burning pure BFG in an iron and steel com-pany as the research object,the proposed model was applied for case study.The results can provide references for thermal efficiency test and calculation for BFG boilers.

  9. Efficient heating of a swimming pool. High-efficiency boiler and solar system at Blaubeuren; Effiziente Freibad-Beheizung. Brennwert-Solartechnik in Blaubeuren

    Energy Technology Data Exchange (ETDEWEB)

    Trobisch, Jens [Bosch Thermotechnik GmbH, Wernau (Germany)

    2009-07-01

    The ''Blautopf'' karst spring near Blaubeuren is a wonder of nature and widely known even across the borders of Baden-Wuerttemberg. Few visitors, however, are aware that just a few steps away, there is another tourist attraction, i.e. the town's new outdoor swimming pool. In May 2008, a modern gas-fuelled high-efficiency boiler combined with a solar system was installed to heat the shower water for about 60,000 visitors per year. Optimised control ensures energy savings of up to 75 percent. The first season was highly successful. (orig.)

  10. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  11. Least Square Fast Learning Network for modeling the combustion efficiency of a 300WM coal-fired boiler.

    Science.gov (United States)

    Li, Guoqiang; Niu, Peifeng; Wang, Huaibao; Liu, Yongchao

    2014-03-01

    This paper presents a novel artificial neural network with a very fast learning speed, all of whose weights and biases are determined by the twice Least Square method, so it is called Least Square Fast Learning Network (LSFLN). In addition, there is another difference from conventional neural networks, which is that the output neurons of LSFLN not only receive the information from the hidden layer neurons, but also receive the external information itself directly from the input neurons. In order to test the validity of LSFLN, it is applied to 6 classical regression applications, and also employed to build the functional relation between the combustion efficiency and operating parameters of a 300WM coal-fired boiler. Experimental results show that, compared with other methods, LSFLN with very less hidden neurons could achieve much better regression precision and generalization ability at a much faster learning speed.

  12. Improving way of boiler efficient of shell boiler%提高锅壳燃气锅炉热效率的途径

    Institute of Scientific and Technical Information of China (English)

    孙连启

    2014-01-01

    Shell boiler is widely adopted recently due to its tight seal performance,accompanied with strict environment pollutant emission standard.Gas fueled boiler has a higher exit flue gas temper-ature(higher than 180 ℃),which lost a lot of energy.This paper,take WNS gas fueled boiler for instance,presents a technique of pre-heater and water vapor condenser to recover this thermal en-ergy.%随着国家对环境保护要求的重视,锅壳燃气锅炉以其环保性能突出的优点被广泛地应用。但是,目前燃气锅炉排烟温度普遍偏高(一般在180℃以上),造成很大的能源浪费已成为亟待解决的问题。本文对提高 WNS 型燃气锅炉利用冷凝器和预热器降低排烟温度,提高热效率作了初步探讨。

  13. Efficiency of using direct-flow burners and nozzles in implementation of dry-bottom ash removal at the TPP-210A boiler furnace

    Science.gov (United States)

    Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.

    2017-02-01

    In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion

  14. Optimization of Load Assignment to Boilers in Industrial Boiler Plants

    Institute of Scientific and Technical Information of China (English)

    CAO Jia-cong; QIU Guang; CAO Shuang-hua; LIU Feng-qiang

    2004-01-01

    Along with the increasing importance of sustainable energy, the optimization of load assignment to boilers in an industrial boiler plant becomes one of the major projects for the optimal operation of boiler plants. Optimal load assignment for power systems has been a long-lasting subject, while it is quite new for industrial boiler plants. The existing methods of optimal load assignment for boiler plants are explained and analyzed briefly in the paper. They all need the fuel cost curves of boilers. Thanks to some special features of the curves for industrial boilers, a new model referred to as minimized departure model (MDM) of optimization of load assignment for boiler plants is developed and proposed in the paper. It merely relies upon the accessible data of two typical working conditions to build the model, viz. the working conditions with the highest efficiency of a boiler and with no-load. Explanation of the algorithm of computer program is given, and effort is made so as to determine in advance how many and which boilers are going to work. Comparison between the results using MDM and the results reported in references is carried out, which proves that MDM is preferable and practicable.

  15. 谈如何提高工业锅炉热效率%Talking about how to improve thermal efficiency of industrial boiler

    Institute of Scientific and Technical Information of China (English)

    吴文生

    2012-01-01

    以4t/h以上的链条锅炉为例,结合实践工作经验,从锅炉的选用、燃烧的调整、清垢、除灰方面阐述了如何提高锅炉的热效率,指出应加强锅炉的日常运行管理,发现问题及时处理,从而提高能源利用,实现节能减排。%Taking over 4 t/h chain boiler as an example, combining with working experience, the paper describes how to improve thermal efficiency of the boiler from aspects of boiler selection, burning adjustment, cleaning and dedusting and so on, and points out some suggestions, such as strengthening daily boiler operation management and finding and dealing with problems in time, so as to improve the energy utilization and to realize energy-saving and emission reduction.

  16. 利用在线清灰装置提高锅炉效率%To Improve the Efficiency of Boiler with Online Ash Remover

    Institute of Scientific and Technical Information of China (English)

    何慧军

    2014-01-01

    锅炉燃烧工况的好坏,不但直接影响锅炉本身的运行工况和参数变化,而且对整个机组运行的安全、经济均将有着极大的影响。介绍了杭钢动力公司锅炉运行中存在的问题,并通过技术改造安装在线清灰装置提高锅炉效率,为企业创造了可观的经济效益。%The combusting state of boiler not only directly affects the operation condition and parameter change of the boiler, but also greatly influences the safety and economy of the whole generating unit. Existing problems during boiler operation at the power supply company of Hangzhou Steel are introduced. Online ash removal devices were installed through techni-cal transformation to improve boiler efficiency, which has brought significant economic benefit to the company.

  17. Super Boiler 2nd Generation Technology for Watertube Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  18. The Article Deals with the Improvement of Professional Activity Efficiency of Operational Personnel for Boiler-Turbine Department of Power Stations

    OpenAIRE

    Dmitriev, P.

    2012-01-01

    Human factor is one of the main determining factors in providing stability and reliability of power systems operation. In this context it is significant to estimate the level of professional activity efficiency of operational staff for boiler-turbine department of power stations.The article presents developed by the author algorithm of carrying out such research as well as the results of experimental research, carried out in one of the power stations of the state industrial unity “Belenergo” ...

  19. ECUT energy data reference series: boilers

    Energy Technology Data Exchange (ETDEWEB)

    Chockie, A.D.; Johnson, D.R.

    1984-09-01

    Information on the population and fuel consumption of water-tube, fire-tube and cast iron boilers is summarized. The use of each boiler type in the industrial and commercial sector is examined. Specific information on each boiler type includes (for both 1980 and 2000) the average efficiency of the boiler, the capital stock, the amount of fuel consumed, and the activity level as measured by operational load factor.

  20. Structured Mathematical Modeling of Industrial Boiler

    OpenAIRE

    Abdullah Nur Aziz; Yul Yunazwin Nazaruddin; Parsaulian Siregar; Yazid Bindar

    2014-01-01

    As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

  1. The Efficiency Improvement by Combining HHO Gas, Coal and Oil in Boiler for Electricity Generation

    Directory of Open Access Journals (Sweden)

    Chia-Nan Wang

    2017-02-01

    Full Text Available Electricity is an essential energy that can benefit our daily lives. There are many sources available for electricity generation, such as coal, natural gas and nuclear. Among these sources, coal has been widely used in thermal power plants that account for about 41% of the worldwide electricity supply. However, these thermal power plants are also found to be a big pollution source to our environment. There is a need to explore alternative electricity sources and improve the efficiency of electricity generation. This research focuses on improving the efficiency of electricity generation through the use of hydrogen and oxygen mixture (HHO gas. In this research, experiments have been conducted to investigate the combined effects of HHO gas with other fuels, including coal and oil. The results show that the combinations of HHO with coal and oil can improve the efficiency of electricity generation while reducing the pollution to our environment.

  2. Development of an advanced high efficiency coal combustor for boiler retrofit

    Energy Technology Data Exchange (ETDEWEB)

    Rini, M.J.; LaFlesh, R.C. (Combustion Engineering, Inc., Windsor, CT (United States)); Beer, J.M.; Togan, M.A.; Yu, T.U. (Massachusetts Inst. of Tech., Cambridge, MA (United States)); McGowan, J.G. (Univ. of Massachusetts, MA (United States))

    1987-05-06

    During the quarter from October 1986 to January 1987 the following technical progress was made: (1) Initiated a literature study focusing on optimized burner aerodynamics and design methodologies for high efficiency swirl generation devices, (2) Completed design of Swirler Test Facility (STF) to be used for comparative swirler evaluations, and (3) Initiated facility preparation at MIT for thermal atomization studies and high shear viscosity measurements.

  3. Structured Mathematical Modeling of Industrial Boiler

    Directory of Open Access Journals (Sweden)

    Abdullah Nur Aziz

    2014-04-01

    Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

  4. Rendimiento térmico de calderas bagaceras modernas en Tucumán, R. Argentina Thermal efficiency of modern bagasse boilers in Tucumán, Argentina

    Directory of Open Access Journals (Sweden)

    Federico J. Franck Colombres

    2011-12-01

    Full Text Available Se evaluaron tres calderas de vapor modernas instaladas en ingenios azucareros de Tucumán, R. Argentina, equipos que se encuadran dentro de las tecnologías de producción más limpia. Tomando como base la metodología de cálculo de la eficiencia térmica de generadores de vapor desarrollada en 2008 por la Sección Ingeniería y Proyectos Agroindustriales de la Estación Experimental Agroindustrial Obispo Colombres, y a partir de los datos recolectados por medio de mediciones y balances de materia y energía, se determinaron sus principales variables características de operación. Las eficiencias energéticas determinadas para cada una fueron del 73,5%; 75,2% y 77,3%. Se realizó además una comparación con las calderas de vapor convencionales y se determinó el ahorro de bagazo que puede obtenerse con las calderas modernas, el cual resultó ser de un 27,6%. Como una ventaja adicional, se hace mención a la posibilidad de mejora del rendimiento térmico del ciclo motriz de la planta, que viene acompañada con el aumento de la presión de trabajo de la caldera.Three modern steam boilers, installed in sugar mills in Tucumán, R. Argentina, to attain a cleaner production, were evaluated. Their major operating variables were determined using the methodology for calculating thermal efficiency of steam generators developed by Sección Ingeniería y Proyectos Agroindustriales of Estación Experimental Agroindustrial Obispo Colombres in 2008, and data obtained from measurements and material and energy balances. Energy efficiency values determined for each boiler were 73.5%, 75.2% and 77.3%, respectively. A comparison with conventional steam boilers was drawn and it was found that bagasse savings amounted to about 27.6% when modern boilers were used. The possibility of improving the thermal efficiency of the plant cycle by increasing boiler pressure is mentioned as an additional advantage.

  5. Exergy efficiency analysis on large-scale circulating fluidized bed boilers%大型循环流化床锅炉火用效率分析

    Institute of Scientific and Technical Information of China (English)

    刘彦鹏; 钟北京; 李少华

    2015-01-01

    On the basis of boiler exergy balance mathematical model,the exergy efficiency and each exergy loss of large-scale circulating fluidized bed (CFB)boilers was analyzed.The results show that,the total ex-ergy loss of combustion and heat transfer of the CFB boiler was over 45% of the fuel chemical exergy, which is the main exergy loss of the CFB boiler.Increasing the power unit capacity and steam parameters can increase the average heat absorption temperature of the water in furnace,thus to reduce the heat trans-fer exergy loss of the boiler effectively.The exhaust exergy loss rate was about 1%,which is greatly smal-ler than that of the exhaust heat loss rate,but there's still potential to be tapped.For CFB boilers,the exer-gy loss rate during combustible gas incomplete combustion and heat transfer can be ignored.The unburned carbon exergy loss,which is the chemical exergy of the unburned carbon,should be paid more attention to be reduced due to its high quality.The CFB boiler slag has a high proportion of coal ash,so reducing the slag physical exergy loss has great significance to improving the CFB boiler efficiency.%采用锅炉火用平衡数学模型,对大型循环流化床(CFB)锅炉的各项火用损失和火用效率进行了分析,并以某亚临界300 MW机组CFB锅炉为对象,进行了实例计算,并对不同参数等级CFB锅炉进行了火用效率分析。结果表明:CFB锅炉的燃烧和传热火用损失之和占燃料化学火用的45%以上,是锅炉的主要火用损失;提高机组容量和蒸汽参数,可以提高炉水平吸热温度,从而有效降低锅炉传热火用损失;锅炉排烟火用损失率在1%左右,比排烟热损失率小很多;CFB锅炉的可燃气体未完全燃烧火用损失率、散热火用损失率均可忽略不计;固体未完全燃烧火用损失由于损失的是未燃尽碳的化学火用,其热能品位较高,因此应重点采取措施减小该项损失;CFB锅炉炉渣占煤

  6. Drag-out of stainless-steel alloying constituents through condensates which collect in high-efficiency boilers; Austrag von Legierungsbestandteilen aus nichtrostenden Staehlen durch Kondensate in Brennwertanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Arlt, N. [Thyssen Stahl AG, Werk Krefeld (Germany). Werkstofftechnik Rostfrei; Schlerkmann, H. [Mannesmannroehren-Werke AG, Duisburg (Germany). Korrosionschemie; Stellfeld, I. [Krupp Hoesch Stahl AG, Werksgruppe Duesseldorf (Germany). Metallurgische Technologie; Steinbeck, G. [Verein Deutscher Eisenhuettenleute (VDEh), Duesseldorf (Germany). Fachbereich Werkstofftechnik

    1994-11-07

    Heating systems which are equipped with high- efficiency boilers save energy because the energy content of the flue gases is utilized through flue gas condensation. Stainless steel is an important high-efficiency boiler material. The chromium and nickel concentrations of acid condensates from high- efficiency systems in waste water were analyzed. Stainless-steel samples were immersed in a model condensate over a period of 10 weeks. Fresh model condensates were prepared after one week and three weeks to measure metal dissolution as a function of time. The longer the samples were immersed the more did the nickel concentrations in the model concentrate decrease. Without exception, the concentrations were clearly below the maximum permissible values laid down in leaflet M 251 which is issued by Abwassertechnische Vereinigung e.V. The expected inadmissibly high nickel concentrations did not occur in the acid condensates. (orig.) [Deutsch] Heizungsanlagen mit Brennwertkesseln arbeiten energiesparend, da durch eine Abgaskondensation der Energieinhalt der Abgase nutzbar gemacht wird. Ein wichtiger Konstruktionswerkstoff fuer Brennwertanlagen ist nichtrostender Stahl. Untersucht werden sollte die Frage, ob die sauren Kondensate der Brennwertanlagen, die ins Abwasser abgefuehrt werden unzulaessig hohe Chrom- und Nickelkonzentrationen aufweisen koennen. Zu diesem Zweck wurden Proben aus nichtrostenden Staehlen ueber einen Gesamtzeitraum von 10 Wochen in einem Modellkondensat ausgelagert. Dabei wurde das Modellkondensat nach einer Woche und nach drei Wochen Auslagerungzeit frisch angesetzt, um die zeitliche Abhaengigkeit der Metallaufloesung zu erfassen. Es wurde festgestellt, dass die Nickelkonzentrationen im Modellkondensat mit zunehmender Auslagerungsdauer drastisch abnehmen; sie lagen in allen Faellen deutlich unter den zulaessigen Richtwerten des Merkblattes M 251 der Abwassertechnischen Vereinigung e.V. Die Vermutung, dass unzulaessig hohe Konzentrationen an Nickel in

  7. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  8. Summary of workshop on materials issues in low emission boilers and high efficiency coal-fired cycles

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    The purpose of the workshop was to review with experts in the field the materials issues associated with two of the primary coal power systems being developed by the DOE Office of Fossil Energy. The DOE-FE Advanced Power Systems Program includes natural gas-based and coal-based power systems. Major activities in the natural gas-based power systems area include the Advanced Turbine Systems (ATS) Program, the Fuel Cells Program, and Hybrid Cycles. The coal-based power systems projects include the Low Emissions Boiler Systems (LEBS) Program, the High-Performance Power Systems Program (HIPPS), the Integrated (Coal) Gasification Combined-Cycle Program, and the Fluidized-Bed Combustion Program. This workshop focused on the materials issues associated with the LEBS and HIPPS technologies.

  9. 停运汽动风机高压加热器提高煤气锅炉效率的实践%Practice of Improving Gas Boiler Efficiency by Stopping the Steam-driven High Pressure Blower Heater

    Institute of Scientific and Technical Information of China (English)

    赵晓雷; 彭建军

    2015-01-01

    兴澄特钢一台SG-260/9.8-Q8501型全烧高炉煤气锅炉,利用停运对应的汽动鼓风机高压加热器,降低给水温度,从而降低锅炉排烟温度,达到节约蒸汽,提高锅炉效率的作用。%The SG 260/9.8 Q8501 type all-BFG boiler at Xingcheng Special Steel is introduced. Steam was saved and efficiency of the boiler was improved by shutting down the corresponding steam-driven high pressure fan heater to reduce the temperature of feed water and thereby lower the temperature of boiler flue gas.

  10. 浅析电厂锅炉运行效率的影响因素及对策%On the Power Plant Boiler Operating Efficiency Factors and Countermeasures

    Institute of Scientific and Technical Information of China (English)

    王军丰

    2014-01-01

    In the power plant operation, the boiler is one of the most important equipment, it safe and stable operation of the whole plant has a close relationship, therefore, improve the efficiency of the power plant boiler is an effective way to ensure long-term development of the plant. Analysis of the factors affecting the efficiency of the power plant boiler operation is proposed to improve the operational efficiency of the power plant boiler countermeasures to be able to promote the continuous improvement of the economic benefits of the plant.%在电厂运行中,锅炉是最重要的设备之一,它与整个电厂的安全、稳定运行有着密切的关系,因此,提高电厂锅炉的运行效率是保证电厂长远发展的有效途径。分析了影响电厂锅炉运行效率的因素,提出了提高电厂锅炉运行效率的对策,以期能够促进电厂经济效益的不断提高。

  11. 工业锅炉热效率降低因素和提高措施%The Impact Factors and Improving Measures on Thermal Efficiency of Industrial Boiler

    Institute of Scientific and Technical Information of China (English)

    杨以鹏

    2013-01-01

    The process of using Industrial boiler involve multiple links such as fuels, auxiliary equipments, water treatments, stokers, steam load. More or less problems in the above five links affect the efficiency of the Small and medium-sized enterprises industrial boilers. In the paper, 5 factors above to reduce the thermal efficiency of the boiler are introduced, and specific measures to improve the thermal efficiency of the boiler were presented.%  工业锅炉使用过程涉及燃料、辅助设备、水处理、司炉工、运行负荷等多个环节。中小型企业工业锅炉或多或少在上述5个环节中存在影响锅炉效率的问题。文章从上述5个环节介绍了降低锅炉热效率的影响因素,并给出了提高锅炉热效率的具体措施。

  12. 影响循环流化床锅炉燃烧热效率的因素和提高途径%Factors Affecting Combustion Thermal Efficiency of Circulating Fluidized Bed Boiler and Ways to Improve

    Institute of Scientific and Technical Information of China (English)

    李敬珂

    2015-01-01

    In order to find out ways and measures to improve combustion thermal efficiency of boiler,combustion adjustment test for circulating fluidized bed boiler is carried out,factors affecting combustion thermal efficiency of boiler, including oxygen content in flue gases, bed pressure differential,bed temperature,operating load,carbon content in cinder and so on,are analyzed and summed-up.With test data,ways to improve combustion thermal efficiency of boiler,countermeasures and suggestions are proposed.%为找出提高锅炉燃烧热效率的途径和措施,对循环流化床锅炉进行了燃烧调整试验,分析并总结了烟气氧含量、床层压差、床层温度、运行负荷、煤灰中的碳含量等因素对锅炉燃烧热效率的影响。通过试验数据,提出了提高锅炉燃烧热效率的途径、改进措施和建议。

  13. The applicability analysis of burning Indonesian coal in small efficient pulverized coal fired boiler%小型高效煤粉锅炉燃用印尼煤的适用性分析

    Institute of Scientific and Technical Information of China (English)

    王忠会; 马文静; 李会强; 马维唯

    2015-01-01

    结合高效煤粉锅炉的工艺流程、技术特点及印尼煤的煤质分析,探讨了小型高效煤粉锅炉燃用印尼煤的适用性分析。由小型工业煤粉锅炉燃用印尼煤的实际运行结果可知,可选择适合小型煤粉锅炉燃用的印尼煤燃料,以确保锅炉的正常运行。%The applicability analysis of burning Indonesian coal in small efficient pulverized coal fired boiler was done combined with efficient pulverized coal fired boiler process flow,technical features and coal quality analysis of the Indonesian coal.The practical operating results of small efficient pulverized coal fired boiler burning Indonesian coal showed that choosing the suitable Indonesian coal could ensure the normal operation of the boiler.

  14. System Development of Remote Monitoring Industrial Gas-fired Boiler Energy Efficiency%工业燃气锅炉能效远程监管系统开发

    Institute of Scientific and Technical Information of China (English)

    业成; 王雯雯; 周秋萍; 王红轩

    2013-01-01

    为提高工业燃气锅炉的能源利用率,加强对工业燃气锅炉的管理,本文开发了一套工业燃气锅炉能效远程监管系统.系统以SQL Server 2008数据库为平台,基于ASP.NET技术的B/S构架,完成锅炉运行参数的实时发布、锅炉热效率的实时计算、历史数据管理、数据报表打印、历史数据曲线绘制以及专家诊断分析等基本功能.%To improve the energy efficiency of industrial gas -fired boiler and strengthen the management of industrial gas -fired boiler, this article developed a system to monitor thermal efficiency. This system completed the real - time release of the boiler operating parameters, real - time calculation of the boiler thermal efficiency, historical data management, printing of data reporting, and curves of historical data as well as expert diagnostic analysis and other basic functions, based on SQL Server2008 database platform and B/S architecture of ASP. NET technology.

  15. High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes

    Directory of Open Access Journals (Sweden)

    Malcolm W. Clark

    2017-04-01

    Full Text Available Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α −quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.

  16. Metodología de cálculo de la eficiencia térmica de generadores de vapor Methodology to calculate thermal efficiency of steam boilers

    Directory of Open Access Journals (Sweden)

    Marcos A. Golato

    2008-07-01

    based on the resolution of matter and energy balances for each of the system components. This methodology can be applied to steam generators using bagasse, natural gas or both (as a blend as fuels. Examples of thermal efficiency calculations, using data from several experimental tests on steam generators where each type of fuel processing occurs, are presented. The resolution of matter and energy balances in a boiler fired by bagasse gave a thermal efficiency of 53.2% and a rate of 1.38 kg of steam/ kg of bagasse. For a boiler fired by natural gas, a thermal efficiency of 76.7% and an index of 9.8 kg of steam/ Nm³ of natural gas, were obtained. For a boiler fired simultaneously by bagasse and natural gas, a yield of 68.3% and an index of 1.87 kg of steam/ kg of equivalent bagasse were recorded. To validate this methodology, these values were contrasted with the efficiency values obtained in accordance with the American Society of Mechanical Engineers (ASME code.

  17. Methods to improve the thermal efficiency of oil or gas fueled industrial boilers and systems%几种提高燃油燃气工业锅炉及系统热效率的方法

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

    In this paper,several ways to improve the thermal efficiency of oil or gas fueled industrial boilers and systems are intro-duced,to improve energy efficiency and reduce emissions.%  文章介绍了几种提高燃油燃气工业锅炉及系统热效率的方法,提高能源效率,减少污染物排放。

  18. Thermal Efficiency Improvement and Energy Conservation Technique of Oil and Gas Fired Boilers%关于提高油、气炉热效率及节能技术综述

    Institute of Scientific and Technical Information of China (English)

    张永照

    2001-01-01

    介绍了我国油、气资源和能源利用效率情况,并阐述了提高油、气炉热效率的实用节能技术。%This paper introduced Chinese oil and gas energy sources and energy efficiency. In order to improve thermal efficiency of oil and gasfired boilers,the energy conservation technique was analyzed simultaneously.

  19. Application of GPRS and GIS in Boiler Remote Monitoring System

    Directory of Open Access Journals (Sweden)

    Hongchao Wang

    2012-12-01

    Full Text Available Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the system has convenience to use, high reliability, which play an active role to improve the operating efficiency, to prevent the boiler accident, and to decrease the energy consumption.

  20. Hybrid Modeling Optimization of Thermal Efficiency and NOx Emission of Utility Boiler%电站锅炉热效率和NOx排放混合建模与优化

    Institute of Scientific and Technical Information of China (English)

    吕玉坤; 彭鑫; 赵锴

    2011-01-01

    Increasing thermal efficiency of utility boilers and reducing pollutant emission are both important for saving energy and protecting environment. The artificial intelligence method is widely used in boiler combustion optimization. Based on the test data of boiler combustion adjustment in a 300 MW power plant, a model of the boiler combustion system was established by using BP neural network targeting at boiler efficiency and NOx emission. The present model was optimized with the genetic algorithms to improve the training and prediction accuracy. The average prediction error declines from 0.22% to 0.06% for boiler efficiency and from 3.5% to 0.15% for NOx emission concentration. And based on global optimization with genetic algorithm method, the multi-objective optimization was transformed to a single objective optimization with weight coefficients. The results show that the present method can optimize the boiler efficiency and NO~ emission according to practical requirements, and the optimization level depends on each weight coefficient. Thus, the corresponding boiler operation control parameters could be obtained, which can provide guidance for power plant boiler optimal operation.%提高电站锅炉热效率和降低污染物排放对于节约能源和保护环境具有重要意义。人工智能方法在优化锅炉燃烧方面有广泛的应用。该文以某300MW电站锅炉燃烧调整试验数据为基础,采用BP神经网络建立以锅炉效率和NOx排放为目标的锅炉燃烧系统模型,利用遗传算法对模型进行优化,使模型训练精度和预测精度大为提高,锅炉效率平均预测误差由0.22%降至0.06%,NOx排放浓度平均预测误差由3.5%降至0.15%。利用遗传算法进行全局寻优,并用权重系数法将多目标优化转化为单目标优化。结果表明,该方法可根据需要对锅炉效率和NOx排放进行优化,实际中需重点优化锅炉效率或者重点优化NOx排放时

  1. Computer system for monitoring power boiler operation

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Weglowski, B.; Zima, W.; Duda, P.; Gradziel, S.; Sobota, T.; Cebula, A.; Taler, D. [Cracow University of Technology, Krakow (Poland). Inst. for Process & Power Engineering

    2008-02-15

    The computer-based boiler performance monitoring system was developed to perform thermal-hydraulic computations of the boiler working parameters in an on-line mode. Measurements of temperatures, heat flux, pressures, mass flowrates, and gas analysis data were used to perform the heat transfer analysis in the evaporator, furnace, and convection pass. A new construction technique of heat flux tubes for determining heat flux absorbed by membrane water-walls is also presented. The current paper presents the results of heat flux measurement in coal-fired steam boilers. During changes of the boiler load, the necessary natural water circulation cannot be exceeded. A rapid increase of pressure may cause fading of the boiling process in water-wall tubes, whereas a rapid decrease of pressure leads to water boiling in all elements of the boiler's evaporator - water-wall tubes and downcomers. Both cases can cause flow stagnation in the water circulation leading to pipe cracking. Two flowmeters were assembled on central downcomers, and an investigation of natural water circulation in an OP-210 boiler was carried out. On the basis of these measurements, the maximum rates of pressure change in the boiler evaporator were determined. The on-line computation of the conditions in the combustion chamber allows for real-time determination of the heat flowrate transferred to the power boiler evaporator. Furthermore, with a quantitative indication of surface cleanliness, selective sootblowing can be directed at specific problem areas. A boiler monitoring system is also incorporated to provide details of changes in boiler efficiency and operating conditions following sootblowing, so that the effects of a particular sootblowing sequence can be analysed and optimized at a later stage.

  2. 基于果蝇优化算法的锅炉高效率低N Ox 燃烧建模%Fruit fly optimization algorithm based high efficiency and low NOx combustion modeling for a boiler

    Institute of Scientific and Technical Information of China (English)

    张振星; 孙保民; 信晶

    2014-01-01

    In order to control NOx emissions and enhance boiler efficiency in coal-fired boilers,the thermal operating data from an ultra-supercritical 1000MW unit boiler were analyzed.On the basis of the support vector regression machine (SVM),the fruit fly optimization algorithm (FOA)was applied to optimize the penalty parameter C,kernel parameter g and insensitive loss coefficient of the model.Then,the FOA-SVM model was established to predict the NOx emissions and boiler efficiency,and the performance of this model was compared with that of the GA-SVM model optimized by genetic algorithm (GA).The results show the FOA-SVM model has better prediction accuracy and generalization capability,of which the maximum aver-age relative error of testing set lies in the NOx emissions model,which is only 3 .5 9%.The above models can predict the NOx emissions and boiler efficiency accurately,so they are very suitable for on-line modeling prediction,which provides a good model foundation for further optimization operation of large capacity boilers.%为了控制燃煤锅炉的NOx 排放量并提高锅炉效率,对某超超临界1000 MW机组锅炉的热态运行数据进行分析,基于支持向量回归机(SVM),建立了 NOx 排放和锅炉热效率的 FOA-SVM模型,采用果蝇优化算法(FOA)对模型中的惩罚因子C、核函数参数g和不敏感损失系数ε这3个参数寻优,并与遗传算法(GA)优化参数的预测模型进行比较.结果表明,FOA-SVM模型的预测精度更高,泛化能力更强,其中误差最大的 NOx 排放模型测试集数据的平均相对误差仅3.59%,能够精准地预测锅炉热效率和 N Ox 排放,适合于在线建模预测,为大容量锅炉的进一步优化运行提供了良好的模型基础.

  3. 干、湿式除渣系统对锅炉效率影响的研究%Study on the Impact of Dry and Wet Bottom Ash Handling Systems on Boiler Efficiency

    Institute of Scientific and Technical Information of China (English)

    许华; 张华伦; 王仕能; 党楠

    2013-01-01

    So far the impacts of air-cooling dry-type bottom ash handling system on boiler efficiency are still controversial and very few authoritative conclusions have been drawn.After three years' research on the system,the mathematical models including boiler efficiency and cooling air volume are established.Combining with the tests conducted in two 1 000-MW boilers of one power plant,it is concluded that the dry-type bottom ash handling system does have impacts on boiler combustion and lower the boiler efficiency under most circumstances.In addition,the impacts of the dry-type bottom ash handling system are greater than those of the wet-type system.The easy-cooking coal is not a suitable choice for the boilers with dry-type system.If the coal quality of the power plant fluctuates drastically,it is critical to choose the dry-type system meticulously.%风冷干式除渣系统对锅炉效率的影响目前尚存争议,缺少权威定论.通过为期3年的对干式除渣系统的研究,建立了锅炉效率、炉渣冷却风量等参数的数学模型,坐合对某电厂1000MW锅炉干式除渣系统的运行测试,得出干式除渣系统在多数情况下影响锅炉燃烧、降低锅炉效率;干式除渣系统比湿式除渣系统对锅炉燃烧及效率的影响更大;易结焦煤不宜采用干式除渣系统;当电厂燃煤煤质变化较大时,应慎重采用干式除渣系统等结论.

  4. Development of an advanced high efficiency coal combustor for boiler retrofit. Quarterly report, November 1986--January 1987

    Energy Technology Data Exchange (ETDEWEB)

    Rini, M.J.; LaFlesh, R.C. [Combustion Engineering, Inc., Windsor, CT (United States); Beer, J.M.; Togan, M.A.; Yu, T.U. [Massachusetts Inst. of Tech., Cambridge, MA (United States); McGowan, J.G. [Univ. of Massachusetts, MA (US)

    1987-05-06

    During the quarter from October 1986 to January 1987 the following technical progress was made: (1) Initiated a literature study focusing on optimized burner aerodynamics and design methodologies for high efficiency swirl generation devices, (2) Completed design of Swirler Test Facility (STF) to be used for comparative swirler evaluations, and (3) Initiated facility preparation at MIT for thermal atomization studies and high shear viscosity measurements.

  5. IHI-FW circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, S.; Omata, K.; Ishimoto, R.; Asai, M. (Ishikawajima-Harima Heavy Industries, Co. Ltd., Tokyo (Japan))

    1993-07-01

    The technology and application of the circulating fluidized bed boiler (IHI-FW) are outlined. Circulating fluidized bed boilers have various features as compared with bubbling fluidized bed boilers as follows; a high combustion efficiency, efficient use of limestone for desulfurization, low NOx emission, adaptability to various fuels and capability to cope with load change. The IHI-FW boiler is furthermore featured by water-wall furnace of all-welded structure, water-cooled/steam cooled cyclone, and simple circulating system. The 30 t/h circulating fluidized bed boiler was introduced into the Tsu Works, Omikenshi Co., Ltd., Japan for private power generation. The boiler equipped with a backup heavy oil burner mainly uses semi-anthracite coal, and besides sulfur capture and NOx reduction functions of a bed, a bag filter with a high dust collecting efficiency is installed in an exhaust gas system. The installation period was reduced to 2.5 months, a half of conventional ones, by more assembly in a factory followed by less field works. 7 figs., 2 tabs.

  6. 碱炉高效运行与维护实践%Practices on efficient and higher available operation and maintenance for alkali recovery boilers

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      随着当前能源需求量的急速增长以及对环保要求的不断增强,造纸厂已经将安全和环保问题纳入到方针和行动的各个方面,如造纸厂着力于探索一些能够增强碱炉安全、环保、高效、高开机率的全局性改善措施。探索实践的内容如:熔融物抽取系统、自动清理风口系统、利用安全检修平台进行检修、有味气体的处理和焚烧、先进的工艺控制、先进的安全联锁等都在本文中有相关介绍。%As China economy accelerates, so does the quest for energy to keep its growth humming. The contemporary industrial challenges, including booming demand for energy, heightened scrutiny of the environmental effects, and intensified business competition, are putting greater pressure on energy-intensive industries such as pulp & paper industry, to meet the unprecedented challenges of the new age. Paper enterprises are putting forth to research the improving measures to keep alkali recovery boiler operate safely, environmentally, efficiently and high availably. Systems and practices such as bed smelt extraction system, auto-air-port rodding, usage of safety platform for maintenance, odor gas handling & incineration, advanced process control and advanced safety interlocks are addressed in the paper.

  7. CFD Simulation On CFBC Boiler

    OpenAIRE

    Amol S. Kinkar; G. M. Dhote; R.R. Chokkar

    2015-01-01

    Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays...

  8. Estimation of efficiency of the heat supply system based on a boiler house and a wind turbine in the northern environment

    Science.gov (United States)

    Bezhan, A. V.; Minin, V. A.

    2017-03-01

    This article describes a methodological approach to defining indoor air temperature in buildings heated by a power supply unit consisting of a boiler house and a wind-driven power plant (WDPP). We discuss a heating option for a residential building in the windy conditions of Murmansk city. We proved that, during the periods of strong wind, a WDPP can partially or fully satisfy the heat demand and sometimes even create a surplus of energy. During low wind weather, almost all loads are handled by the boiler house. We considered a possibility to accumulate the surplus energy obtained from a WDPP during strong wind by increasing the temperature in the whole building up to 25°C and further using the accumulated heat during the lowwind period when indoor air temperature may fall below 20°C. This allows saving organic fuel in the boiler house. We demonstrated how indoor air temperature in the building may change throughout the year when using the surplus energy from the WDPP due to thermal storage capacitance of the building. We also provided the results of study, showing favorable energy-related effects of using a WDPP along with the boiler house. It was determined that engaging a WDPP in fulfilling the diagram of heating loads promotes the decrease in the boiler house's contribution to heat supply by 30 to 50%, and using the surplus energy from the WDPP and thermal storage capacitance of the building allows reducing the contribution of the boiler house by 5-15% more in certain months.

  9. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  10. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  11. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2009-01-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  12. Inyección de aire secundario caliente en calderas de vapor bagaceras y su influencia en el rendimiento térmico Injection of heated secondary air in steam bagasse boilers and its influence on thermal efficiency

    Directory of Open Access Journals (Sweden)

    Marcos A. Golato

    2005-12-01

    Full Text Available Como alternativa para aumentar la eficiencia térmica de calderas bagaceras productoras de vapor, se evalúa la inyección de aire secundario al hogar, previamente calentado. Además, se reúne información sobre la combustión y los factores que influyen en dicho fenómeno. Se calculó el rendimiento térmico en una caldera bagacera con inyección de aire secundario frío, mediante el empleo de balances de masa y energía con datos de ensayos experimentales. Se planteó luego un modelo teórico para el caso de calentar todo este aire secundario, y se determinó el nuevo rendimiento térmico. Finalmente se realizó un análisis técnico-económico para evaluar la rentabilidad del uso de esta tecnología, teniendo en cuenta el ahorro de bagazo y su equivalente en gas natural. Para el caso analizado, los resultados mostraron: aumento del rendimiento térmico de la caldera (1,62 puntos; mejora del índice de generación de vapor (2,27%; reducción del consumo de bagazo (2,45%; aceptable periodo de repago de la inversión (114 días de zafra.Previously heated secondary air injection is evaluated as an alternative to increase thermal efficiency of bagasse steam boilers. Aspects regarding the combustion process and the factors affecting it are also described. Tests were made in a bagasse boiler of a sugar mill. Thermal efficiency of the bagasse boiler with cold secondary air injection was determined by solving mass and energy balances. A new thermal efficiency for the case in which all secondary air is pre-heated with hot gases was determined afterwards. Finally, a technical-economic analysis was made to evaluate the yield of this technology, taking into account bagasse saving and its equivalent in natural gas. For the analyzed case, the results showed: an increase in the thermal efficiency of the boiler (1,62 points; a higher steam production index (2,27%; a reduction in bagasse consumption (2,45%; an acceptable payback period of the investment (114

  13. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  14. 40 CFR 270.66 - Permits for boilers and industrial furnaces burning hazardous waste.

    Science.gov (United States)

    2010-07-01

    ... fuel boiler, or hydrochloric acid production furnace becomes subject to RCRA permit requirements after..., solid fuel boiler, liquid fuel boiler, or hydrochloric acid production furnace demonstrates compliance... computation of destruction and removal efficiency (DRE), in accordance with the DRE formula specified in § 266...

  15. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    Energy Technology Data Exchange (ETDEWEB)

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently

  16. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  17. Control of the Bed Temperature of a Circulating Fluidized Bed Boiler by using Particle Swarm Optimization

    Directory of Open Access Journals (Sweden)

    AYGUN, H.

    2012-05-01

    Full Text Available Circulating fluidized bed boilers are increasingly used in the power generation due to their higher combustion efficiency and lower pollutant emissions. Such boilers require an effective control of the bed temperature, because it influences the boiler combustion efficiency and the rate of harmful emissions. A Particle-Swarm-Optimization-Proportional-Integrative-Derivative (PSO-PID controller for the bed temperature of a circulating fluidized bed boiler is presented. In order to prove the capability of the proposed controller, its performances are compared at different boiler loads with those of a Fuzzy Logic (FL controller. The simulation results demonstrate some advantages of the proposed controller.

  18. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  19. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...

  20. Central heating: fossil-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Blazek, C.F.; Baker, N.R.; Tison, R.R.

    1979-05-01

    This evaluation provides performance and cost data for fossil-fuel-fired steam boilers, hot-water generators, and thermal fluid generators currently available from manufacturers. Advanced-technology fluidized-bed boilers also are covered. Performance characteristics investigated include unit efficiencies, turndown capacity, and pollution requirements. Costs are tabulated for equipment and installation of both field-erected and packaged units. The information compiled in this evaluation will assist in the process of selecting energy-conversion units required for industrial, commercial, and residential applications.

  1. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  2. Large utility boilers: experience and design trends

    Energy Technology Data Exchange (ETDEWEB)

    Davis, C.M.; Haller, K.H.; Wiener, M.

    1976-01-01

    The 1960s were characterized by heavy emphasis on the supercritical cycle and a rapid escalation of utility boiler size. Since the units now in operation were designed, several important changes have caused drastic turns in boiler development. The 2400-lb/in./sup 2/ single-reheat, 1000/sup 0/F/1000/sup 0/F cycle regained importance. The present trend is toward natural circulation because it is the simplest, the most efficient, and the most reliable method of furnace wall cooling. With the emphasis on energy self-sufficiency, coal became the dominant boiler fuel. A great deal of uncertainty exists regarding future development of load growth, fossil to nuclear split, environmental regulations, availability of fuel and availability of capital for new construction. These factors are shaping the trends that we see: the utilization of all available coal sources, including very-low-grade coals, the design of units for a wide range of coals, the design for greater operating flexibility, and placement of heavy emphasis on reliability. Based on the good experience with recent large B and W coal-fired boilers, the even greater conservatism applied to new large, coal-fired boilers should provide the capability for continued good performance and high availability.

  3. Analisa Efisiensi Water Tube Boiler Berbahan Bakar Fiber, Cangkang Sawit dan Kulit Kayu Menggunakan Metode Langsung

    OpenAIRE

    Gaol, Dosma Putra Lumban

    2016-01-01

    Some of the factors that affect the efficiency of the boiler is a superheater pressure, water feed temperature, steam temperature, the amount of steam produced, the amount of fuel consumption and calorific value fuel combustion. Steamtab chemicallogic use companion software to calculate the value of enthalpy. The aim of this study is to get relations variations in pressure superheater with boiler efficiency, the relationship of variation of temperature feed water to the boiler efficiency, the...

  4. 各因素测量不确定度对锅炉热效率测试质量的影响%Effect of measurement uncertainty on test quality of boiler thermal efficiency

    Institute of Scientific and Technical Information of China (English)

    吕当振; 段学农; 陈一平; 焦庆丰; 杨剑锋

    2014-01-01

    介绍了不确定度分析原理和各因素不确定度分量 A 类、B 类评定方法,建立了锅炉反平衡热效率不确定度分析模型,给出了灵敏系数、合成不确定度的计算方法.在此基础上,以某电厂600 MW机组锅炉为计算对象,在消除了因素非完全独立和传统数值扰动计算灵敏系数方法带来的二次不确定度的前提下,研究了各因素测量不确定度对锅炉热效率测试质量的影响;定量给出了各因素测量不确定度对锅炉反平衡热效率测试质量的贡献.结果表明,重要影响因素为,飞灰含碳量Cfh、排烟温度tpy、收到基灰分Aar、收到基低位发热量Qnet,ar、飞灰百分比Əfh;可忽略因素为,收到基氮Nar、收到基硫Sar、锅炉散热损失Q5.因此,提高重要影响因素的测试精度可显著提高锅炉热效率的测试质量.%The analysis theory of uncertainty and the assessment method of uncertainty factors in type A and type B were introduced.The uncertainty analysis model of boiler thermal effciency was established.Moreover,the calculation methods of sensitivity coefficient,normal combined uncer-tainty and extended uncertainty were put forward.On this basis,a 600 MW unit coal-fired boiler was taken as the example to investigate the effects of each factor's measurement uncertainty on test quality of the boiler thermal efficiency.To avoid the secondary measurement uncertainty,the uncertainty factors with incompletely independence and the sensitivity coefficient by conventional imprecise numerical calculus were eliminated.The results indicates that,the parameters having significant contributions to test quality of the boiler thermal efficiency are unburned carbon con-tent in fly ash (Cfh ),average exhaust temperature (tpy ),ash content as-received basis (Aar ),low heating value as-received basis(Qnet,ar )and fly ash content(Əfh ),in a decreasing order;and the neg-lectable parameters are nitrogen content as-received basis (Nar

  5. Direct contact, binary fluid geothermal boiler

    Science.gov (United States)

    Rapier, Pascal M.

    1982-01-01

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  6. Feasibility of Combustion of Petroleum Coke in 230t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    HAN Dong-tai; SONG Zheng-chang; XU Tao

    2003-01-01

    In order to reuse the high sulfur petroleum coke, the waste in chemical industry, as fuel of power plant for energy recovery, the combustion property of petroleum coke was researched experimentally in circulating fluidized bed (CFB) boiler. The performance of the boiler in burning mixed fuel with different ratios of coal to petroleum coke is obtained. Based on the experimental data, Factors influencing the stability of combustion,thermal efficiency of boiler, and emissions and desulphurisation are discussed. This study demonstrates that the combustion of petroleum coke in CFB boiler is applicable, and has great significance on the design and operation of CFB boiler to burn petroleum coke.

  7. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... size. The model has been formulated with a specied building-up of the pressure during the start-up of the plant, i.e. the steam production during start-up of the boiler is output from the model. The steam outputs together with requirements with respect to steam space load have been utilized to dene...... of the boiler is (with an acceptable accuracy) proportional with the volume of the boiler. For the dynamic operation capability a cost function penalizing limited dynamic operation capability and vise-versa has been dened. The main idea is that it by mean of the parameters in this function is possible to t its...

  8. A combination of Stirling engine and high-efficiency boiler. Microsize cogeneration unit for heat and power supply; Stirlingmotor und Brennwertkessel vereint. Mikro-Waermekraftkopplung liefert Strom und Waerme

    Energy Technology Data Exchange (ETDEWEB)

    Donnerbauer, R.

    2001-03-01

    Apart from the heat pump and fuel cell, there is another new development: At the ISH in March, the Dutch producer EnAtEc intends to present a microsize cogeneration unit consisting of a gas-fuelled high-efficiency boiler and a free-piston Stirling motor. [German] Sind die Wirkungsgrade in der Heiztechnik ausgenutzt? Auf die Frage 'Was kommt nach der Brennwerttechnik?' gibt es jetzt neben Waermepumpe und Brennstoffzelle eine neue Antwort. Zur kommenden ISH Ende Maerz hat die niederlaendische Firma EnAtEc die Vorstellung einer 'Mikro-Waermekraftkopplung' ({mu}WK) angekuendigt. Das Geraet kombiniert einen Gas-Brennwertkessel mit einer Freikolben-Stirlingmaschine. (orig.)

  9. A mathematical model for optimized operation and control in a CDQ-Boiler system

    Institute of Scientific and Technical Information of China (English)

    De Wang; Tao Yang; Zhi Wen; Junxiao Feng; Ning Kong; Qin Wang; Weimin Wang

    2005-01-01

    Based on analyzing the thermal process of a CDQ (coke dry quenching)-Boiler system, the mathematical model for optimized operation and control in the CDQ-Boiler system was developed. It includes a mathematical model for heat transferring process in the CDQ unit, a mathematical model for heat transferring process in the boiler and a combustion model for circulating gas in the CDQ-Boiler system. The model was verified by field data, then a series of simulations under several typical operating conditions of CDQ-Boiler were carried on, and in tum, the online relation formulas between the productivity and the optimal circulating gas, and the one between the productivity and the optimal second air, were achieved respectively. These relation equations have been successfully used in a CDQ-Boiler computer control system in the Baosteel, to realize online optimized guide and control, and meanwhile high efficiency in the CDQ-Boiler system has been achieved.

  10. Analysis for Integrative Economical Efficiency of Suppercritical Boilers Partly Buring Coal Imported from Indonesia%超临界机组锅炉掺烧印尼煤综合经济性分析

    Institute of Scientific and Technical Information of China (English)

    马占兵; 席斌; 汪建宏; 方向明; 刘树立; 邱盈忠

    2011-01-01

    This paper presents characteristics of efficiency,power consumption of auxiliary equipment,quantity of desuperheating water of over-heating and reheating for the boilers partly burning coal imported from Indonesian.It also analysis the economical efficiency by synthetically considering the cost of fuel,the cost of desulphurizing limestone,income from selling fly ash and bottom.The result shows that the critical factor to the economic efficiency of a unit rises greatly from the price of fuel,and the economical efficiency could largely be promoted by partly burning coal imported from Indonesian at current prices.%介绍了锅炉掺烧印尼煤运行时锅炉效率、辅机电耗、过热再热减温水量等的特性,并从燃料成本、脱硫石灰石成本、飞灰销售收入以及底渣销售收入等方面综合分析掺烧印尼煤的经济性。结果表明,燃料成本是影响机组经济性的决定性因素,以目前价格计算,掺烧印尼煤能较大幅度地提高机组的经济性。

  11. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...... size. The model has been formulated with a specied building-up of the pressure during the start-up of the plant, i.e. the steam production during start-up of the boiler is output from the model. The steam outputs together with requirements with respect to steam space load have been utilized to dene...

  12. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    This paper describes the modelling, simulating and optimizing including experimental verification as being carried out as part of a Ph.D. project being written resp. supervised by the authors. The work covers dynamic performance of both water-tube boilers and fire tube boilers. A detailed dynamic...... model of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic-Equation system. Being able...... to operate a boiler plant dynamically means that the boiler designs must be able to absorb any fluctuations in water level and temperature gradients resulting from the pressure change in the boiler. On the one hand a large water-/steam space may be required, i.e. to build the boiler as big as possible. Due...

  13. Optimising boiler performance.

    Science.gov (United States)

    Mayoh, Paul

    2009-01-01

    Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings.

  14. Enhancement of the efficiency of the automatic control system to control the thermal load of steam boilers fired with fuels of several types

    Science.gov (United States)

    Ismatkhodzhaev, S. K.; Kuzishchin, V. F.

    2017-05-01

    An automatic control system to control the thermal load (ACS) in a drum-type boiler under random fluctuations in the blast-furnace and coke-oven gas consumption rates and to control action on the natural gas consumption is considered. The system provides for use of a compensator by the basic disturbance, the blast-furnace gas consumption rate. To enhance the performance of the system, it is proposed to use more accurate mathematical second-order delay models of the channels of the object under control in combination with calculation by frequency methods of the controller parameters as well as determination of the structure and parameters of the compensator considering the statistical characteristics of the disturbances and using simulation. The statistical characteristics of the random blast-furnace gas consumption signal based on experimental data are provided. The random signal is presented in the form of the low-frequency (LF) and high-frequency (HF) components. The models of the correlation functions and spectral densities are developed. The article presents the results of calculating the optimal settings of the control loop with the controlled variable in the form of the "heat" signal with the restricted frequency variation index using three variants of the control performance criteria, viz., the linear and quadratic integral indices under step disturbance and the control error variance under random disturbance by the blastfurnace gas consumption rate. It is recommended to select a compensator designed in the form of series connection of two parts, one of which corresponds to the operator inverse to the transfer function of the PI controller, i.e., in the form of a really differentiating element. This facilitates the realization of the second part of the compensator by the invariance condition similar to transmitting the compensating signal to the object input. The results of simulation under random disturbance by the blast-furnace gas consumption are reported

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  16. An analysis of modern systems for automation of boiler houses

    Science.gov (United States)

    Borisov, G. B.

    2010-06-01

    The situation currently existing in the market of systems for automatic control of boiler houses is analyzed. The objectives and problems of automation are stated. The characteristics of cabinets for automatic control of type DE steam boilers are compared for compliance with the modern requirements for safety and efficiency. The need and effectiveness of using supervisory control and data acquisition systems is shown, especially for supervisory control of a network of territorially distributed facilities.

  17. Fuel sulfur and boiler fouling

    Energy Technology Data Exchange (ETDEWEB)

    Litzke, W.; Celebi, Y.; Butcher, T. [Brookhaven National Lab., Upton, NY (United States)

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  18. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  19. Modeling operation mode of pellet boilers for residential heating

    Science.gov (United States)

    Petrocelli, D.; Lezzi, A. M.

    2014-11-01

    In recent years the consumption of wood pellets as energy source for residential heating lias increased, not only as fuel for stoves, but also for small-scale residential boilers that, produce hot water used for both space heating and domestic hot water. Reduction of fuel consumption and pollutant emissions (CO, dust., HC) is an obvious target of wood pellet boiler manufacturers, however they are also quite interested in producing low- maintenance appliances. The need of frequent maintenance turns in higher operating costs and inconvenience for the user, and in lower boiler efficiency and higher emissions also. The aim of this paper is to present a theoretical model able to simulate the dynamic behavior of a pellet boiler. The model takes into account many features of real pellet boilers. Furthermore, with this model, it is possible to pay more attention to the influence of the boiler control strategy. Control strategy evaluation is based not only on pellet consumption and on total emissions, but also on critical operating conditions such as start-up and stop or prolonged operation at substantially reduced power level. Results are obtained for a residential heating system based on a wood pellet boiler coupled with a thermal energy storage. Results obtained so far show a weak dependence of performance in terms of fuel consumption and total emissions on control strategy, however some control strategies present some critical issues regarding maintenance frequency.

  20. On the design of residential condensing gas boilers

    Energy Technology Data Exchange (ETDEWEB)

    Naeslund, M.

    1997-02-01

    Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

  1. Application of Fuzzy Self-Optimizing Control Based on Differential Evolution Algorithm for the Ratio of Wind to Coal Adjustment of Boiler in the Thermal Power Plant

    National Research Council Canada - National Science Library

    Ting Hou; Liping Zhang; Yuchen Chen

    2014-01-01

    .... In this paper, a kind of fuzzy self-optimizing control based on differential evolution algorithm is proposed, which applied in the power plant boiler system, the boiler combustion efficiency has been...

  2. Exergy analysis on industrial boiler energy conservation and emission evaluation applications

    Science.gov (United States)

    Li, Henan

    2017-06-01

    Industrial boiler is one of the most energy-consuming equipments in china, the annual consumption of energy accounts for about one-third of the national energy consumption. Industrial boilers in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment. In recent years, our country in the big scope, long time serious fog weather, with coal-fired industrial boilers is closely related to the regional characteristics of high strength and low emissions [1]. The energy-efficient and emission-reducing of industry boiler is of great significance to improve China’s energy usage efficiency and environmental protection. Difference in thermal equilibrium theory is widely used in boiler design, exergy analysis method is established on the basis of the first law and second law of thermodynamics, by studying the cycle of the effect of energy conversion and utilization, to analyze its influencing factors, to reveal the exergy loss of location, distribution and size, find out the weak links, and a method of mining system of the boiler energy saving potential. Exergy analysis method is used for layer combustion boiler efficiency and pollutant emission characteristics analysis and evaluation, and can more objectively and accurately the energy conserving potential of the mining system of the boiler, find out the weak link of energy consumption, and improve equipment performance to improve the industrial boiler environmental friendliness.

  3. Energy Analysis of Baby Boiler for Steaming of Raw Cashew Nut Seeds

    OpenAIRE

    Atul Mohod; Y. P. Khandetod; S. H. Sengar; Shrirame, H. Y.

    2012-01-01

    The steaming of raw cashew seeds prior to shelling is adopted widely in small-scale cashew nut processing mills with the help of baby boiler. The wide variations in energy intensity of these mills reveal the scope for energy conservation. The baby boiler coupled with cooker commonly used for steaming of raw seeds was evaluated. The variation in steam pressure, temperature and operating time with respect to fuel was observed along with thermal efficiency of a boiler. The energy intensity to pr...

  4. DOWNSCALE APPLICATION OF BOILER THERMAL CALCULATION APPROACH

    OpenAIRE

    Zelený, Zbynĕk; Hrdlička, Jan

    2016-01-01

    Commonly used thermal calculation methods are intended primarily for large scale boilers. Hot water small scale boilers, which are commonly used for home heating have many specifics, that distinguish them from large scale boilers especially steam boilers. This paper is focused on application of thermal calculation procedure that is designed for large scale boilers, on a small scale boiler for biomass combustion of load capacity 25 kW. Special issue solved here is influence of formation of dep...

  5. Efficiency stud

    Directory of Open Access Journals (Sweden)

    Brundaban Patro

    2016-03-01

    Full Text Available This paper presents the study of combination tube boilers, as applicable to commercial use, along with the significant features, limitations, and applicability. A heat balance sheet is prepared to know the various heat losses in two different two-pass combination tube boilers, using low grade coal and rice husk as a fuel. Also, the efficiency of the combination tube boilers is studied by the direct and heat loss methods. It is observed that the dry flue gas loss is a major loss in the combination tube boilers. The loss due to the unburnt in the fly ash is very less in the combination tube boilers, due to the surrounded membrane wall. It is also observed that the loss due to the unburnt in the bottom ash has a considerable amount for the heat loss, and cannot be ignored.

  6. The pressure cold wind system on the impact of industrial boiler economy and security

    Science.gov (United States)

    Li, Henan; Qian, Hongli; Jiang, Lei; Yu, Dekai; Li, Guannan; Yuan, Hong

    2017-05-01

    Industrial boiler is one of the most energy-consuming equipment in china, the annual consumption of energy accounts for about one-third of the national energy consumption.Industrial boiler in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment, the average industrial boiler operation efficiency is only 65%. If the efficiency increased by 15% ∼ 20%, which meet the international advanced level, each year 70 million tons of coal saving and reduce environmental pollution[1]. As energy conservation and emissions reduction becomes the basic national policy of our country, improving the efficiency of industrial boiler energy is facing opportunities and challenges, optimizing the operation mode of the existing units, it is necessary to increase the flexibility of the boiler control.

  7. Experience of applying the results of investigations into controlling lines of the salt ratio between the salt and pure sections of high-pressure drum boilers

    Science.gov (United States)

    Fedorov, A. I.

    2013-12-01

    Layouts of the connection of the salt ratio lines (SRLs) existing in domestic boiler building are analyzed and the main causes of their low operational efficiency are shown. The results of investigation of hydraulics and the salt mode of an internal boiler layout with the SRL of the TPE-208 boiler are presented. Recommendations on designing the SRL in internal boiler layouts of high-pressure drum boilers, which make it possible to increase the reliability of boilers and to decrease the annual consumption of phosphates, are developed.

  8. Maximising safety in the boiler house.

    Science.gov (United States)

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  9. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  10. Enhancement of the efficiency of steam generators by means of a selective boiler purification - An innovative approach based on dynamic software algorithms and direct measuring method; Erhoehung der Dampferzeugereffizienz durch selektive Kesselreinigung. Ein innovativer Ansatz basierend auf dynamischen Softwarealgorithmen und direkten Messmethoden

    Energy Technology Data Exchange (ETDEWEB)

    Frach, Manfred; Mussmann, Bernd; Schumacher, Matthias; Mueller, Christian [Clyde Bergemann GmbH, Wesel (Germany)

    2008-07-01

    The worldwide increasing energy demand and the increasing focusing on the environmental production and resources enable a constant improvement of the efficiency during the energy conversion. In fossil fuelled power stations contaminations of the heat exchanger surface affect the efficiency and availability of the power plant. Clyde Bergemann GmbH (Wesel, Federal Republic of Germany) developed the modular designed platform SMART CLEAN ISB in order to analyze and optimize boiler processes by means of sensor engineering and dynamic software algorithms. By means of this sensor-based optimization system the process of the boiler cleaning substantially could be optimized. The cleaning frequency could be reduced by 35 %. Fuel was saved. The emission of CO{sub 2} was reduced. The integrated system approach consisting of diagnostics, optimization, control and cleaning systems decides on the success of the optimization measure.

  11. PERFORMANCE EVALUATION OF BOILERS (80 AND 40 TPH AND 21MW STEAM TURBINE OF COGEN PLANT

    Directory of Open Access Journals (Sweden)

    D.P.TAWARE

    2014-06-01

    Full Text Available The proposed study is conducted at The Malegaon Sugar Mills, Baramati, and District Pune. Data is collected for a high pressure 80 TPH & 40TPH bagasse fired boiler. The boilers are natural circulation and bi-drum water tube type. The both boilers are equipped with super heater, air heater and economizer in order to utilize maximum available heat of flue gases. Boiler efficiency is calculated by indirect method. Also plant has 21 MW cogeneration capacity, with two turbines are installed with capacity 14MW (Back Pressure Type & 7MW (Extraction Cum Condensing Type. From the heat input given to turbines per unit of electricity generated, the turbine heat rate is calculated. Different instruments and devices are used to record the different parameters of both boilers & turbines. Steam produced per ton of bagasse is being found out for both boilers.

  12. Utilization of coal-water fuels in fire-tube boilers

    Energy Technology Data Exchange (ETDEWEB)

    Morrison, D.K.; Melick, T.A.; Sommer, T.M. [Energy and Environmental Research Corp., Orrville, OH (United States)

    1993-12-31

    The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, was awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry (CWS) firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler was successfully operated on coal-water slurry for 800 hours. A boiler derate of 20 percent was necessary for successful operation with slurry accounting 62 percent of the total heat input with the balance provided by natural gas. Under these boiler conditions, the carbon conversion was 90 percent. Further data evaluation, a market analysis, and final report preparation remain to be completed.

  13. Increasing the Performance and Reliability of Power Boiler by Monitoring Thermal and Strength Parameters

    Directory of Open Access Journals (Sweden)

    Sobota Tomasz

    2017-01-01

    Full Text Available The paper presents a method for determination of thermo-flow parameters for steam boilers. This method allows to perform the calculations of the boiler furnace chamber and heat flow rates absorbed by superheater stages. These parameters are important for monitoring the performance of the power unit. Knowledge of these parameters allows determining the degree of the furnace chamber slagging. The calculation can be performed in online mode and use to monitoring of steam boiler. The presented method allows to the operation of steam boiler with high efficiency.

  14. Boiler for ships; Hakuyo boira

    Energy Technology Data Exchange (ETDEWEB)

    Shimoda, F. [Mitsubishi Heavy Industries, Ltd., Tokyo (Japan)

    1999-07-20

    In this paper, production and technology trend of boiler for ships in 1998 are described. The actual results of main boiler are as follows. As the main boiler for LNG ships, 4 boilers produced by Mitsui Engineering and Shipbuilding for Qatar Project, 8 produced by Kawasaki Heavy Industries for South Korea and 10 produced by Mitsubishi Heavy Industries for domestic use and South Korea. 1998 was an active year for the main boiler for ships. The auxiliary boiler of steam pressure of 16k to 25k equipping for tanker ships was 115 (4,441t/h of steam quantity in total), it greatly increased in comparison with 88 (3,172t/h) produced in the proceeding year. Donkey boilers of steam pressure of 6k to 10k equipping for container ships and bulk cargo was 147 (672t/h), and it substantially decreased in comparison with 274 (693t/h) of the proceeding year, but capacity per boiler increased. The gas exhaust economizer for turbo power generation plants was 6 produced for VLCC. (NEDO)

  15. Boiler design for fuel economy

    Energy Technology Data Exchange (ETDEWEB)

    Ramaswamy, M.P.; Sastry, C.V.R.L.; Tharakraj, M.

    1980-03-01

    In view of the limited fuel resources and ever increasing demand, Bharat Heavy Electricals, Ltd. (BHEL), as the leading boiler manufacturer, always endeavours to effect fuel economy in all possible avenues, leaving no stone unturned in this effort. This paper outlines some of the major efforts of BHEL in the area of boiler design to effect fuel economy.

  16. Boiler modification studies at Gerald Gentleman Staion Unit 1

    Energy Technology Data Exchange (ETDEWEB)

    Kettenacker, W.C. [Performance Engineering, Inc., Lewisville, TX (United States); Favinger, J.O. [Nebraska Public Power District, Southerland, NE (United States)

    1996-05-01

    For several years, Nebraska Public Power District`s (NPPD) Gerald Gentleman Station Unit 1 (GGS1) has experienced boiler problems. Specifically, Unit 1 has had difficulty achieving design main steam and reheat steam temperatures. In addition, the economizer exit gas temperature has been too high, and the reheat surface has become routinely fouled. To determine the cause of these problems and to find possible solutions, NPPD contracted with a boiler manufacturer to review results of a recent performance test on the boiler and offer possible solutions. Some of the solutions offered by the boiler manufacturer were unrealistic, while others offered some promise. In early 1994, NPPD and Performance Engineering, Inc. (PEI) reviewed the results of the boiler manufacturer using a PEPSE (Performance Evaluation of Power System Efficiencies) model originally developed by NPPD and later modified by PEI. In addition, solutions not offered by the boiler manufacturer were studied. Results of the PEPSE study showed that increases to the reheat and superheat surface areas would increase the steam temperatures to the design levels while decreasing the gas temperature leaving the economizer. However, the studies also showed that keeping the surfaces clean would produce the same effect as adding more area without the capital investment. The results of the PEPSE study on GGS1 are presented and solutions are offered. A discussion of the PEPSE model and modeling techniques used for this study are also presented.

  17. Boilers a practical reference

    CERN Document Server

    Rayaprolu, Kumar

    2012-01-01

    AAbrasion and Abrasion Index (see Wear)Absolute or Dynamic Viscosity (æ) (see Viscosity in Fluid Characteristics)Acid Cleaning (see Commissioning)Acid Rain (also see Air Pollution Emissions and Controls and Gas Cleaning)Acid Sludge (see Refuse Fuels from Refinery in Liquid Fuels)Acid Smuts (see Oil Ash)Acoustic Soot Blowers (see Sonic Horns)Acoustic Enclosure (see Noise Control)Acoustic Leak Detection SystemAdiabatic Flame Temperature (see Combustion)Aeroderivative (see Types of GTs in Turbines, Gas)Ageing of Boiler ComponentsAgro-Fuels and FiringAir Ducts (see Draught Plant)Air Flow Measureme

  18. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  19. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  20. 30 CFR 77.413 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  1. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where... dead boiler with the live system or systems shall be secured, blanked, and tagged indicating...

  2. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known,...

  3. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  4. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  5. National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Emission Credits Resulting from Implementation of Energy Conservation Measures

    Energy Technology Data Exchange (ETDEWEB)

    Cox, Daryl [ORNL; Papar, Riyaz [Hudson Technologies; Wright, Dr. Anthony [ALW Consulting

    2012-07-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., subpart DDDDD of CFR part 63). This document divides Boiler System conservation opportunities into four functional areas: 1) the boiler itself, 2) the condensate recovery system, 3) the distribution system, and 4) the end uses of the steam. This document provides technical information for documenting emissions credits proposed in the Implementation Plan for functional areas 2) though 4). This document does not include efficiency improvements related to the Boiler tune-ups.

  6. Green boilers; La chaudiere verte

    Energy Technology Data Exchange (ETDEWEB)

    Scrive, L.; Lebois, P.; Schlienger, M.; Moser, D. [Gaz de France (GDF), 75 - Paris (France)

    1997-12-31

    The ``green`` boiler was designed and developed by the Gaz de France and GEC Alsthom Stein Fasel partnership. It is a new make of steam boiler with smoke tubes from 4 to 15 MW. This range meets tow of the requirements guaranteed by the engineer: a NOx emission level lower than 100 mg/m{sup 3} (n) with 3% of oxygen and an combustion output of no less than 95 + 2% on n.v.c. A pilot operation was carried out by CNI Technologies in France. This 8.6 MW boiler was installed in June 1995 and performances checks were carried out by Apave Normandie in September 1995. This environmentally friendly boiler as well as the results obtained during the pilot operation are addressed in this article. (authors)

  7. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  8. Integrated boiler, superheater, and decomposer for sulfuric acid decomposition

    Science.gov (United States)

    Moore, Robert; Pickard, Paul S.; Parma, Jr., Edward J.; Vernon, Milton E.; Gelbard, Fred; Lenard, Roger X.

    2010-01-12

    A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

  9. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  10. Plasma-supported coal combustion in boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B. [Kazakh National University, Alma Ata (Kazakhstan). Dept. of Physics

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  11. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  12. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  13. Slag monitoring system for combustion chambers of steam boilers

    Energy Technology Data Exchange (ETDEWEB)

    Taler, J.; Taler, D. [Cracow University of Technology, Krakow (Poland)

    2009-07-01

    The computer-based boiler performance system presented in this article has been developed to provide a direct and quantitative assessment of furnace and convective surface cleanliness. Temperature, pressure, and flow measurements and gas analysis data are used to perform heat transfer analysis in the boiler furnace and evaporator. Power boiler efficiency is calculated using an indirect method. The on-line calculation of the exit flue gas temperature in a combustion chamber allows for an on-line heat flow rate determination, which is transferred to the boiler evaporator. Based on the energy balance for the boiler evaporator, the superheated steam mass flow rate is calculated taking into the account water flow rate in attemperators. Comparing the calculated and the measured superheated steam mass flow rate, the effectiveness of the combustion chamber water walls is determined in an on-line mode. Soot-blower sequencing can be optimized based on actual cleaning requirements rather than on fixed time cycles contributing to lowering of the medium usage in soot blowers and increasing of the water-wall lifetime.

  14. Investigations of operation problems at a 200 MWe PF boiler

    Directory of Open Access Journals (Sweden)

    Peta Sandile

    2015-09-01

    Full Text Available To minimize oxides of nitrogen (NOx emission, maximize boiler combustion efficiency, achieve safe and reliable burner combustion, it is crucial to master global boiler and at-the-burner control of fuel and air flows. Non-uniform pulverized fuel (PF and air flows to burners reduce flame stability and pose risk to boiler safety by risk of reverse flue gas and fuel flow into burners. This paper presents integrated techniques implemented at pilot ESKOM power plants for the determination of global boiler air/flue gas distribution, wind-box air distribution and measures for making uniform the flow being delivered to burners within a wind-box system. This is achieved by Process Flow Modelling, at-the-burner static pressure measurements and CFD characterization. Global boiler mass and energy balances combined with validated site measurements are used in an integrated approach to calculate the total (stoichiometric + excess air mass flow rate required to burn the coal quality being fired, determine the actual quantity of air that flows through the burners and the furnace ingress air. CFD analysis and use of at-the-burner static, total pressure and temperature measurements are utilized in a 2-pronged approach to determine root-causes for burner fires and to evaluate secondary air distribution between burners.

  15. A Novel Modelling Approach for Condensing Boilers Based on Hybrid Dynamical Systems

    Directory of Open Access Journals (Sweden)

    Harish Satyavada

    2016-04-01

    Full Text Available Condensing boilers use waste heat from flue gases to pre-heat cold water entering the boiler. Flue gases are condensed into liquid form, thus recovering their latent heat of vaporization, which results in as much as 10%–12% increase in efficiency. Modeling these heat transfer phenomena is crucial to control this equipment. Despite the many approaches to the condensing boiler modeling, the following shortcomings are still not addressed: thermal dynamics are oversimplified with a nonlinear efficiency curve (which is calculated at steady-state; the dry/wet heat exchange is modeled in a fixed proportion. In this work we cover these shortcomings by developing a novel hybrid dynamic model which avoids the static nonlinear efficiency curve and accounts for a time-varying proportion of dry/wet heat exchange. The procedure for deriving the model is described and the efficiency of the resulting condensing boiler is shown.

  16. Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

    Science.gov (United States)

    Balicki, Adrian; Bartela, Łukasz

    2014-06-01

    Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of `zeroemission' technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

  17. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  18. Boiler for generating high quality vapor

    Science.gov (United States)

    Gray, V. H.; Marto, P. J.; Joslyn, A. W.

    1972-01-01

    Boiler supplies vapor for use in turbines by imparting a high angular velocity to the liquid annulus in heated rotating drum. Drum boiler provides a sharp interface between boiling liquid and vapor, thereby, inhibiting the formation of unwanted liquid droplets.

  19. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  20. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  1. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-08-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

  2. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  3. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  4. Boiler Materials for Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  7. Boiler Materials For Ultrasupercritical Coal Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  8. Application of the decree 2910 for coal fired boilers; Application de l`arrete 2910 aux chaudieres a charbon

    Energy Technology Data Exchange (ETDEWEB)

    Hing, K. [CDF Energie, Charbonnages de France, 92 - Rueil-Malmaison (France)

    1997-12-31

    The impacts of the new French decree 2910 concerning the classification of all combustion equipment with regards to their energy sources, energy efficiency and pollution control, on 2 to 20 MW coal-fired boilers, are discussed, with emphasis on their pollutant emissions (SO{sub 2}, NO{sub x} and ashes). The compositions of several coals is presented and the various types of coal-fired boilers adapted to the new decree are presented: automatic boilers, dense fluidized bed boilers, vibrating and chain grids with fume tubes and water tubes

  9. Sootblowing optimization for improved boiler performance

    Science.gov (United States)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  10. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  11. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  13. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  14. Combustion of bark and wood waste in the fluidized bed boiler

    Science.gov (United States)

    Pleshanov, K. A.; Ionkin, I. L.; Roslyakov, P. V.; Maslov, R. S.; Ragutkin, A. V.; Kondrat'eva, O. E.

    2016-11-01

    In the Energy Development Strategy of Russia for the Period until 2035, special attention is paid to increased use of local fuel kinds—one of which is biofuel, in particular, bark and wood waste (BWW)— whose application at thermal power plants in Russia has been not developed due to the lack of appropriate technologies mastered by domestic energy mechanical engineering. The article describes the experience of BWW combustion in fluidized bed boilers installed on the energy objects of northern European countries. Based on this, reference points were defined (it is the section of boiler air-gas path where initially the approximate temperatures are set), making it possible to carry out a thermal design of a boiler and ensure its operation reliability. Permissible gas temperature at the furnace outlet at BWW combustion amounted to 950-1000°C. Exit gas temperature, depending on the implementation of special measures on protection of air heater from corrosion, amounted to 140-190°C. Recommended hot air temperature is within the range of 200-250°C. Recommendations for determining the boiler furnace dimensions are presented. Based on the presented reference temperatures in the main reference points, the thermal design of hot water boiler of KV-F-116-150 type with 116 MW capacity was carried out. The analysis of the results and comparison of designed boiler characteristics with operating energy boilers, in which a fuel is burned in a fluidized bed, were carried out. It is shown that, with increasing the boiler capacity, the ratio of its heating power Q to the crosssectional area of furnace chamber F rises. For power-generating boiler of thermal capacity of 100 MW, the ratio is within 1.8-2.2MW/m2. The boiler efficiency exceeds 90% in the range of changes of exit gas temperature typical for such equipment.

  15. Research, Development and Demonstration of Bio-Mass Boiler for Food Industry

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, Steve [Burns & McDonnell, Inc., Kansas City, MO (United States); Knapp, David [Burns & McDonnell, Inc., Kansas City, MO (United States)

    2012-07-01

    Frito-Lay is working to reduce carbon emissions from their manufacturing plants. As part of this effort, they invested in a biomass-fired boiler at the Topeka, Kansas, plant. Frito-Lay partnered with Burns & McDonnell Engineering, Inc. and CPL Systems, Inc., to design and construct a steam producing boiler using carbon neutral fuels such as wood wastes (e.g. tree bark), shipping pallets, and used rubber vehicle tires. The U.S. Department of Energy (DOE) joined with Frito-Lay, Burns & McDonnell, and CPL to analyze the reductions in carbon dioxide (CO2) emissions that result from use of biomass-fired boilers in the food manufacturing environment. DOE support provided for the data collection and analysis, and reporting necessary to evaluate boiler efficiencies and reductions in CO2 emissions. The Frito-Lay biomass-fired boiler has resulted in significant reductions in CO2 emissions from the Topeka production facility. The use of natural gas has been reduced by 400 to 420 million standard cubic feet per year with corresponding reductions of 24,000 to 25,000 tons of CO2. The boiler does require auxiliary functions, however, that are unnecessary for a gas-fired boiler. These include heavy motors and fans for moving fuel and firing the boiler, trucks and equipment for delivering the fuel and moving at the boiler plant, and chippers for preparing the fuel prior to delivery. Each of these operations requires the combustion of fossil fuels or electricity and has associated CO2 emissions. Even after accounting for each of these auxiliary processes, however, the biomass-fired boiler results in net emission reductions of 22,500 to 23,500 tons of CO2 per year.

  16. Discussion on Improvement of Chain-grate Boiler to Pulverized Coal Boiler%某链条锅炉改造为煤粉锅炉的探讨

    Institute of Scientific and Technical Information of China (English)

    刘新龙; 王惠云; 杨林; 王鹏南

    2016-01-01

    对链条锅炉改造为煤粉锅炉做了系统的介绍。对改造中所涉及的各系统和设备进行了一定的分析,并证明链条炉改造为煤粉炉是可行的,其配套的烟气处理技术是有效的。%The improvement of the chain-grate boiler to pulverized coal boiler is systematically introduced. Based on the analysis of the related systems and equipments, it's proven that it's feasible to improve the chain-grate boiler to pulverized coal boiler and the corresponding flue gas treatment technology is efficient.

  17. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  18. Ventilation in medium-sized and large boiler houses; Ventilation i medelstora och stoerre pannhus

    Energy Technology Data Exchange (ETDEWEB)

    Grotherus, Dan [AaF Installation AB, Oerebro (Sweden); Larsson, Tord [Oerebro Univ. (Sweden). Dept. of Technology

    2005-04-01

    The purpose of this report is to exemplify and clarify the need for ventilation in medium-sized and large boiler houses. We will furthermore present some recommendations, guidelines and advice for the design and construction of a boiler house ventilation system to the plant owners and suppliers of equipment. Boiler house ventilation can be performed in different ways using mechanical or natural ventilation. The solution to be chosen depends on the following factors: Working environment requirements and a necessity to control temperature and pressure in the boiler house; The design of the boiler plant and house; The need for combustion air; The investment expenditure as well as operation and maintenance costs. Mechanical ventilation should be chosen if the aim is a controllable 'climate'. The mechanical ventilation can be either centrally situated or distributed with many aggregates in the boiler house. Centrally situated ventilation equipment will give a higher accessibility and lower maintenance costs than a distributed ventilation system. If the boiler house is designed with natural ventilation the air and flue gas fans will be the only ones installed. In this case temperature and pressure inside the boiler house will be difficult to control. The design factor for the ventilation plant in a boiler house is in most cases the demand to cool the air inside the boiler house to approximately 45 deg C. This is the highest temperature allowed by the Occupational Safety and Health Act in a work environment where the boiler operator is working alone. The air flow which is required for the combustion is normally less than the air flow needed to cool the air in the boiler house. The supply air which is cooling the air inside the boiler house should be supplied on several different levels to attain an efficient cooling. If the combustion air is taken from the heated indoor air the boiler house will work as a heat reclaimer. The difference between outdoor and indoor

  19. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    of the boiler has been developed and simulations carried out by means of the Matlab integration routines. The model is prepared as a dynamic model consisting of both ordinary differential equations and algebraic equations, together formulated as a Differential-Algebraic- Equation system. Being able to operate...

  20. Biomass and waste gasification in pulverised coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Nieminen, M.; Kurkela, E.; Palonen, J. [VTT Processes, Espoo (Finland)

    2004-07-01

    The replacement of coal in existing large pulverised coal-fired boilers is a cost-effective way to lower the CO{sub 2} emissions of power production. A power plant concept consisting of a gasifier connected to a large conventional boiler with a high efficiency steam cycle offers an attractive and efficient way house local biomass and waste sources in energy production. In the simplified concept clean biomass or waste is gasifier and gas is directly fed to PC boiler and co-combusted with coal. At Kymijarvi power plant in Lahti, Finland, 60 MW circulating fluidized bed gasifier was commissioned in early 1998 and has since then been in commercial operation replacing hard coal in a 360 MW{sub th} boiler producing power and district heat. The annual gasifier availability has been over 95% in each year and the Lahti plant has clearly demonstrated that the technology is technically proven and is able to reduce the emission of CO{sub 2}, SO{sub 2}, dust and NOx compared to coal-alone combustion. Contaminated biomass or waste fuels can also be utilised for replacing coal in large-scale PC boiler but most of the harmful contaminants have to be removed prior co-combustion of the gas. Product gas cleaning makes it possible to utilise even fuels with higher chlorine and metal contents. The dry gas cleaning methods have been tested at pilot scale and will be soon demonstrated in gasification plants designed for solid recovered fuels originating form household and industrial wastes. 5 refs., 4 figs., 5 tabs.

  1. Digest of "Invariant Method of Load Independent Pressure Control in Steam Boiler"

    OpenAIRE

    Sniders, Andris; Komass, Toms

    2012-01-01

    The paper considers the possibility of steam production and supply process improvement by perfection of the steam boiler control system, applying invariance principle that makes possible preemptive compensation of the influence of steam expenditure as a disturbance on the control process quality and efficiency. For the development of invariant control system, the mathematical modeling and simulation in MATLAB - SIMULINK environment is made. The control unit is low pressure steam boiler with o...

  2. [Emission characteristics of PM10 from coal-fired industrial boiler].

    Science.gov (United States)

    Li, Chao; Li, Xing-Hua; Duan, Lei; Zhao, Meng; Duan, Jing-Chun; Hao, Ji-Ming

    2009-03-15

    Through ELPI (electrical low-pressure impactor) based dilution sampling system, the emission characteristics of PM10 and PM2.5 was studied experimentally at the inlet and outlet of dust catchers at eight different coal-fired industrial boilers. Results showed that a peak existed at around 0.12-0.20 microm of particle size for both number size distribution and mass size distribution of PM10 emitted from most of the boilers. Chemical composition analysis indicated that PM2.5 was largely composed of organic carbon, elementary carbon, and sulfate, with mass fraction of 3.7%-21.4%, 4.2%-24.6%, and 1.5%-55.2% respectively. Emission factors of PM10 and PM2.5 measured were 0.13-0.65 kg x t(-1) and 0.08-0.49 kg x t(-1) respectively for grate boiler using raw coal, and 0.24 kg x t(-1) and 0.22 kg x t(-1) for chain-grate boiler using briquette. In comparison, the PM2.5 emission factor of fluidized bed boiler is 1.14 kg x t(-1), much her than that of grate boiler. Due to high coal consumption and low efficiency of dust separator, coal-fired industrial boiler may become the most important source of PM10, and should be preferentially controlled in China.

  3. Conversion of KVGM-100-150 boilers to cyclone-swirl burning of gas

    Science.gov (United States)

    Shtym, K. A.; Solov'eva, T. A.

    2015-03-01

    Heating sources of Vladivostok with boilers reconstructed in 2011 to gas burning is presented. The historical reference of the experience of boiler conversion to cyclone-swirl technology of burning of fuel oil and gas is given. Stages of the primary furnace and boiler upgrading are shown. Taking BKZ 75-16 and BKZ-120-100 boilers as examples, the principal differences of the swirl type of fuel burning from the burner type are demonstrated. Data of the KVGM-100-150 MTs boiler with cyclone-swirl burning of gas and fuel oil is represented. The mathematical model developed for the primary furnace with the 65 MW capacity gives detailed explanations to the features of mixing in the combustion chamber of the primary furnace, which substantiate conditions and places of the fuel injection. The practical result is supported by test data obtained on the operating equipment. To enhance the effectiveness of fuel consumption on six converted KVGM-100-150 MTs boilers, the convective section was restructured and the water circulation circuit was optimized. Comparative analysis of estimated and operating characteristics showed the efficiency increment. The application of cyclone-swirl technology made it possible to increase the effectiveness of the KVGM-100-150 boiler and improve its environmental indicators.

  4. Possibility analysis of combustion of torrefied biomass in 140 t/h PC boiler

    Directory of Open Access Journals (Sweden)

    Jagodzińska Katarzyna

    2016-01-01

    Full Text Available The study attempts to evaluate the impact of combustion of torrefied willow (Latin: Salix viminalis and palm kernel shell (Latin: Elaeis guineensis on the heat exchange in a 140 t/h PC boiler through an analysis of 6 cases for different boiler loads (60 %, 75 % and 100 % and a comparison with coal combustion. The analysis is premised on a 0-dimensional model based on the method presented in [15, 16, 17] and long-standing experimental measurements. Inter alia, the following results are presented: the temperature distribution of flue gases and the working medium (water/steam in characteristic points of the boiler as well as heat transfer coefficients for each element thereof. The temperature distribution of both fluids and the heat transfer coefficients are similar for all analysed fuels for each boiler load. However, the flue gas temperature at the outlet is higher in the case of torrefied biomass combustion. Due to that, there is an increase in the stack loss, which involves a decrease in the boiler efficiency. The conclusion is that torrefied biomass combustion is possible in a PC boiler without the need to change the boiler construction. However, it would be less effective than coal combustion.

  5. Final technical report. In-situ FT-IR monitoring of a black liquor recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    James Markham; Joseph Cosgrove; David Marran; Jorge Neira; Chad Nelson; Peter Solomon

    1999-05-31

    This project developed and tested advanced Fourier transform infrared (FT-IR) instruments for process monitoring of black liquor recovery boilers. The state-of-the-art FT-IR instruments successfully operated in the harsh environment of a black liquor recovery boiler and provided a wealth of real-time process information. Concentrations of multiple gas species were simultaneously monitored in-situ across the combustion flow of the boiler and extractively at the stack. Sensitivity to changes of particulate fume and carryover levels in the process flow were also demonstrated. Boiler set-up and operation is a complex balance of conditions that influence the chemical and physical processes in the combustion flow. Operating parameters include black liquor flow rate, liquor temperature, nozzle pressure, primary air, secondary air, tertiary air, boiler excess oxygen and others. The in-process information provided by the FT-IR monitors can be used as a boiler control tool since species indicative of combustion efficiency (carbon monoxide, methane) and pollutant emissions (sulfur dioxide, hydrochloric acid and fume) were monitored in real-time and observed to fluctuate as operating conditions were varied. A high priority need of the U.S. industrial boiler market is improved measurement and control technology. The sensor technology demonstrated in this project is applicable to the need of industry.

  6. 46 CFR 52.25-20 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working...

  7. Condensing economizers for small coal-fired boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, T.A.; Litzke, W.

    1994-01-01

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  8. Modeling energy consumption of residential furnaces and boilers in U.S. homes

    Energy Technology Data Exchange (ETDEWEB)

    Lutz, James; Dunham-Whitehead, Camilla; Lekov, Alex; McMahon, James

    2004-02-01

    In 2001, DOE initiated a rulemaking process to consider whether to amend the existing energy efficiency standards for furnaces and boilers. A key factor in DOE's consideration of new standards is their cost-effectiveness to consumers. Determining cost-effectiveness requires an appropriate comparison of the additional first cost of energy efficiency design options with the savings in operating costs. This report describes calculation of equipment energy consumption (fuel and electricity) based on estimated conditions in a sample of homes that are representative of expected furnace and boiler installations. To represent actual houses with furnaces and boilers in the United States, we used a set of houses from the Residential Energy Consumption Survey of 1997 conducted by the Energy Information Administration. Our calculation methodology estimates the energy consumption of alternative (more-efficient) furnaces, if they were to be used in each house in place of the existing equipment. We developed the method of calculation described in this report for non-weatherized gas furnaces. We generalized the energy consumption calculation for this product class to the other furnace product classes. Fuel consumption calculations for boilers are similar to those for the other furnace product classes. The electricity calculations for boilers are simpler than for furnaces, because boilers do not provide thermal distribution for space cooling as furnaces often do.

  9. Improving combustion efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Bulsari, A.; Wemberg, A.; Multas, A. [Nonlinear Solutions Oy (Finland)

    2009-06-15

    The paper describes how nonlinear models are used to improve the efficiency of coal combustion while keeping NOx and other emissions under desired limits in the Naantali 2 boiler of Fortum Power and Heat Oy. 16 refs., 6 figs.

  10. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  11. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  12. Energy storage-boiler tank

    Science.gov (United States)

    Chubb, T. A.; Nemecek, J. J.; Simmons, D. E.

    1980-01-01

    Activities performed in an effort to demonstrate heat of fusion energy storage in containerized salts are reported. The properties and cycle life characteristics of a eutectic salt having a boiling point of about 385 C (NaCl, KCl, Mg Cl2) were determined. M-terphenyl was chosen as the heat transfer fluid. Compatibility studies were conducted and mild steel containers were selected. The design and fabrication of a 2MWh storage boiler tank are discussed.

  13. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  14. A CFD study on the dust behaviour in a metallurgical waste-heat boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yang Yongxiang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Materials Processing and Powder Metallurgy

    1997-12-31

    A waste-heat boiler forms an essential part for the treatment of high temperature flue-gases in most metallurgical processes. Flue-dust carried by the furnace off-gas has to be captured efficiently in the waste-heat boilers before entering the downstream gas purification equipment. Flue dust may accumulate and foul on the heat transfer surfaces such as tube-walls, narrow conjunctions between the boiler and the furnace uptake, and thus may cause smelter shutdown, and interrupt the production. A commercial CFD package is used as the major tool on modelling the dust flow and settling in the waste-heat boiler of an industrial copper flash smelter. In the presentation, dust settling behaviour is illustrated for a wide range of particle sizes, and dust capture efficiency in the radiation section of the boiler for different particle sizes has been shown with the transient simulation. The simulation aims at providing detailed information of dust behaviour in the waste-heat boiler in sulphide smelting. (author) 11 refs.

  15. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  16. Energy Saving Control of Gas Boiler%燃气锅炉的节能运行控制

    Institute of Scientific and Technical Information of China (English)

    王伟明

    2015-01-01

    燃气锅炉在冶金企业中广泛应用,本文介绍了燃气锅炉在节能降耗方面的操作经验,从而更有效利用了高炉煤气的热值,提高了锅炉的运行效率.%The gas boiler is widely used in the metallurgical enterprises.this paper introduces the experience in energy sav-ing for the gas boiler, and thus more efficient use of heat value blast furnace gas, improve the operating efficiency of the boiler.

  17. Exergy analysis of boiler of the steam power plant : case study in Iran

    Energy Technology Data Exchange (ETDEWEB)

    Gorji, M.; Ebrahimian, V. [Mazandaran Univ., Babol (Iran, Islamic Republic of). Dept. of Mechanical Engineering

    2006-07-01

    An exergy analysis was conducted to investigate the efficiency of a power plant in Iran. The plant consisted of 4 steam cycle units and 3 turbines of varying pressures using both natural gas and diesel fuel scenarios. The boiler had natural circulation with a 3-staged superheater and 2-stage reheaters and economizers. Energy and exergy balance equations were used to calculate efficiencies. The analysis showed that the total exergy efficiency of the plant was 36.1 per cent for the natural gas scenario and 35.5 per cent for the diesel fuel scenario. Among the main elements of the plant cycle, the highest exergy losses occurred with the boiler. Internal losses of the boiler included heat transfer, combustion, and friction losses, which were estimated at 362899 kW for the natural gas scenario and 411127 MW for the diesel fuel scenario. Exergy losses were primarily due to the exiting of hot gases from the chimney. Exergy losses caused by heat transfer were greater than the exergy losses of the combustion process. The exergy analysis of the boiler elements showed that the reheater had the lowest exergy efficiency and that the evaporator had the highest exergy losses. Results suggested that natural gas was more efficient than diesel fuel for producing superheater vapor in the boiler. It was concluded that the simulation can be used for steam power plants using both natural gas and diesel fuel. 13 refs., 5 tabs., 12 figs.

  18. Boiler corrosion. Corrosion of boilers at low boiler water temperatures. Heizkessel-Korrosion. Korrosion von Heizkesseln bei tiefen Kesselwassertemperaturen

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-02-01

    Thermostatic cast iron and steel 35.8 specimens were inserted between the fire tubes of a test boiler and exposed to flue gases for a period of three weeks. The corrosion rates at material temperatures between 20 and 60deg C as well as the effects of continuous and intermittent boiler operation were determined. Details are given on the specimens alloying constituents, the testing and test conditions (schematic representation of the experimental set-up). Diagrams and tables facilitate access to test results informing about corrosion rates and corrosion product structure analyses for continuous burner operation. While low boiler water temperatures (below 60deg C in the case of extra light heating oils) are found to necessarily involve higher risks and shorter boiler service lives, low flue gas temperatures alone are considered not to be increasing the risk of boiler corrosion. (HWJ).

  19. Thermal analysis of a solar pond power plant operated with a direct contact boiler

    Science.gov (United States)

    Sonn, A.; Letan, R.

    1981-11-01

    A solar pond power plant operated with a direct contact boiler was thermally analyzed. A binary cycle system of concentrated brine, and an organic working fluid were considered. Brine temperature of 80 C, condensation at 30 C, a 75 percent efficient turbine, and 70 percent efficient pumps were specified for the analysis. The current study involved six working fluids: butane, pentane, hexane, and freons R113, R114, R12. Each of these fluids exhibited a maximum efficiency of the system at characteristic operating conditions of the boiler. The system efficiency increased as the boiler pressure approached that of the pond. Net electrical outputs of 7-9 percent of the heat inputs were obtained for the low pressure fluids, such as pentane, hexane, and R113. Gravity flow of brine to boiler increased these values to 8-11 percent. Solute losses in brine by direct contact in boiler were estimated for pentane, as 125 kg per year per sq km of pond, or 63 kg/MWe-year. Similar orders of magnitude are obtained for the other fluids.

  20. Multiple generation technical reforming and energy efficiency analysis of district heating boilers: A case study of Tianjin Air Harbor economic zone%区域供热锅炉多联产改造及其节能分析——以天津空港经济区为例

    Institute of Scientific and Technical Information of China (English)

    沈钢; 由世俊; 吴文忠

    2012-01-01

    对4台75 t/h的蒸汽锅炉分别进行了热电联产改造(增加2台7 MW 的背压汽轮发电机组)和热冷联产改造(增加溴化锂吸收式制冷机组)的节能分析,建议进行热电冷三联产改造.%Makes an energy efficiency analysis of combined heating and power reforming (adding two 7 MW back pressure turbine generating units) and combined heating and cooling reforming (adding a lithium-bromide absorption-type refrigerating machine) on four 75 t/h steam boilers, and proposes to carry out the combined cooling heating and power reforming.

  1. A method for exergy analysis of sugar cane bagasse boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cortez, L.A.B.; Gomez, E.O. [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Agricola

    1998-03-01

    This work presents a method to conduct a thermodynamic analysis of sugarcane bagasse boilers. The method is based on the standard and actual reactions which allows the calculation of the enthalpies of each process subequation and the exergies of each of the main flowrates participating in the combustion. The method is presented using an example with real data from a sugarcane bagasse boiler. A summary of the results obtained is also presented together based on the 1 st Law of Thermodynamics analysis, the exergetic efficiencies, and the irreversibility rates. The method presented is very rigorous with respect to data consistency, particularly for the flue gas composition. (author) 11 refs., 1 fig., 6 tabs.; e-mail: cortez at agr.unicamp.br

  2. Bubbling fluidized bed boiler for Vanaja power plant

    Energy Technology Data Exchange (ETDEWEB)

    Sormunen, R.; Haermae, P.; Vessonen, K.; Ketomaeki, A. [ed.

    1998-07-01

    At the Vanaja Power Plant, on the outskirts of Haemeenlinna, there have been changes which reflect the central goals in IVO`s product development work. At Vanaja, efficiency is combined with environmental friendliness. In the early 1980s, the plant was modernized to produce district heat in addition to electricity. At that time, along with the new gas turbine at the plant, the main fuel, coal, while remaining the fuel for the old boilers, was replaced by natural gas. This year a new type of bubbling fluidized bed boiler enabling continuous use of peat and trial use of biofuels along with coal was introduced at the plant. In addition to the Nordic countries, this kind of technology is required in central eastern Europe, where modernization of ageing power plants is being planned to achieve the best possible solutions in respect of production and the environment. IVO develops a new repair technique for underwater sites

  3. Design, construction, operation and evaluation of a prototype anthracite culm combustion boiler unit. Facility test plan: startup and shakedown, parametric studies and long term operation

    Energy Technology Data Exchange (ETDEWEB)

    1981-06-01

    This proposed performance study is to be performed in the anthracite culm prototype boiler located at Paxinos, Pennsylvania. The boiler is designed to produce 23,400 lb/hr of steam of 200 psig. Effects of operating variables on combustion efficiency, sulfur retention, erosion and corrosion will be analyzed during the runs. The boiler will be operated to determine its technical, economic and environmental performance and to project the viability of it for commercial operation. After the initial testing, the boiler performance will be evaluated over the long term operation.

  4. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  5. Obtención del Valor Real de las Pérdidas de Difícil Evaluación, Aplicables al Cálculo del Rendimiento de Calderas Obtaining the Real Value of Difficult-Evaluation Heat Losses, Applied to the Calculation of Boiler Efficiency

    Directory of Open Access Journals (Sweden)

    Jesús M Blanco

    2006-01-01

    Full Text Available Se presenta un estudio para la obtención del valor real de las pérdidas de difícil evaluación aplicables al cálculo del rendimiento de calderas. A las pérdidas de difícil evaluación se les adjudicó un valor convencional del 1 % sobre el poder calorífico superior del combustible utilizado. El método propuesto permite determinar con exactitud dichas pérdidas y está indicado para cualquier tipo de combustible. Para el estudio, se han seleccionado el gas natural y el fuel-oil (fuel nº 2 y fuel de bajo índice de azufre respectivamente. El valor convencional del 1% sobre el poder calorífico superior ha sido muy útil para la comparación de rendimientos en calderas como se muestra en este trabajo.A study to obtain the real value of difficult-evaluation heat losses applied to the calculation of boiler efficiency is presented. A conventional value of 1 % over the gross caloric value of the fuel was assigned to each fuel. The proposed method allows to accurately determining these losses and is suitable for any type of fuel. For the study, both natural gas and fuel-oils (number2 and low sulphur content fuel respectively were selected. The conventional value of 1% over the gross caloric value has been useful to compare boiler efficiency as demonstrated in this work.

  6. Specific Emissions of Harmful Substances from Small Boilers

    Directory of Open Access Journals (Sweden)

    Horák Jiøí

    1998-09-01

    Full Text Available Coal is on of the most important energy source and its significance will increase in a future. In Czech republic coal is except else widely used as a fuel for combustion in a small boilers (up to 50 kW. Low efficiency of the small boilers which is often below 50% together with high emissions of the harmful substances into near surroundings cause in average 40 – 70% of total local air pollution. The research was performed in a scope of the Grant no. 101/98/0820 of Grant Agency of Czech Republic was focused on quality of combustion process related to combustion efficiency and creation of harmful substances at combustion of domestic fuels. Experiments were performed to compare combustion of brown coal, clack coal, coke and black coal slurry. Extremely high creation of harmful substances (CO, NOX, solid particles and organic substances was measured when the black coal slurry was used as a fuel, measured in kg of emissions per GJ of burned fuel. Combustion of brown coal produced significant emissions of solid particles which bond harmful substances as metals, polyaromatic hydrocarbons and others together with high emissions of SO2 . Strong dependence between emissions of CO and low quality of combustion given by low combustion temperature, shortage of combustion air, not suitable design of after-combustion chamber and short duration of fuel presence in a combustion area was found out. Emissions of wide range of metals were investigated. The results of the research grant project describe and explain the combustion process and creation of harmful substances in small boilers plus give suggestions and recommendations leading to rational operation of the small boilers and lowering their negative impact to environment.

  7. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  8. The use of laser-induced plasma spectroscopy technique for the characterization of boiler tubes

    Energy Technology Data Exchange (ETDEWEB)

    Nicolas, G. [Universidad de A Coruna, Departamento de Ingenieria Industrial II, E-15403 Ferrol (A Coruna) (Spain)], E-mail: gines@cdf.udc.es; Mateo, M.P.; Yanez, A. [Universidad de A Coruna, Departamento de Ingenieria Industrial II, E-15403 Ferrol (A Coruna) (Spain)

    2007-12-15

    The present work focuses on the characterization of boiler tube walls using laser-induced plasma spectroscopy technique with visual inspection by optical and scanning electron microscopy of the cross-sections of these tubes. In a watertube boiler, water runs through tubes that are surrounded by a heating source. As a result, the water is heated to very high temperatures, causing accumulation of deposits on the inside surfaces of the tubes. These deposits play an important role in the efficiency of the boiler tube because they produce a reduction of the boiler heat rate and an increase in the number of tube failures. The objectives are to determine the thickness and arrangement of deposits located on the highest heat area of the boiler and compare them with tube parts where the heat flux is lower. The major deposits found were copper and magnetite. These deposits come mainly from the boiler feedwater and from the reaction between iron and water, and they do not form on the tube walls at a uniform rate over time. Their amount depends on the areas where they are collected. A Nd:YAG laser operating at 355 nm has been used to perform laser-induced plasma spectra and depth profiles of the deposits.

  9. Unburned Carbon Loss in Fly Ash of CFB Boilers Burning Hard Coal

    Institute of Scientific and Technical Information of China (English)

    L(U) Junfu(吕俊复); WANG Qimin(王启民); LI Yong(黎永); YUE Guangxi(岳光溪); Yam Y.Lee; Baldur Eliasson; SHEN Jiezhong(沈解忠); YU Long(于龙)

    2003-01-01

    The unburned carbon loss in fly ash of circulating fluidized bed (CFB) boilers, most of which are burning active fuels such as lignite or peat, is normally very low. However, most CFB boilers in China usually burn hard coals such as anthracite and bituminous coal and coal wastes, so the carbon content in the fly ash from these boilers is higher than expected. This paper investigates the source of unburned carbon in the fly ash of CFB boilers burning hard coal through a series of field tests and laboratory investigations. The char behavior during combustion, including fragmentation and deactivation, which is related to the parent coal, has an important impact on the carbon burnout in CFB boilers. The research shows that char deactivation occurs during char burnout in fluidized bed combustion, especially for large particles of low rank coal. The uneven mixing of solids and air in the core region of the furnace also causes poor burnout of carbon in CFB fly ash. An index describing the volatile content (as dry ash free basis) over the heating value is proposed to present the coal rank. The coal combustion efficiency is shown to be strongly connected with this coal index. Several changes in the CFB boiler design are suggested to reduce the unburned carbon loss in the fly ash.

  10. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    , and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...... freedom with respect to dynamic operation of the plant. By means of an objective function including as well the price of the plant as a quantification of the value of dynamic operation of the plant an optimization is carried out. The dynamic model of the boiler plant is applied to define parts...

  11. Modelling, simulating and optimizing Boilers

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2003-01-01

    , and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...... freedom with respect to dynamic operation of the plant. By means of an objective function including as well the price of the plant as a quantication of the value of dynamic operation of the plant an optimization is carried out. The dynamic model of the boiler plant is applied to dene parts...

  12. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit...... - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...

  13. PAH emission from the industrial boilers.

    Science.gov (United States)

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  14. National Emission Standards for Hazardous Air Pollutants for Major Sources. Industrial, Commercial, and Institutional Boilers; Guidance for Calculating Emission Credits Resulting from Implementation of Energy Conservation Measures

    Energy Technology Data Exchange (ETDEWEB)

    Papar, Riyaz [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wright, Anthony [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cox, Daryl [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2012-07-01

    The purpose of this document is to provide guidance for developing a consistent approach to documenting efficiency credits generated from energy conservation measures in the Implementation Plan for boilers covered by the Boiler MACT rule (i.e., Subpart DDDDD of CFR Part 63).

  15. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  16. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  17. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a)...

  18. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal...

  19. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  20. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires...

  1. 40 CFR 65.149 - Boilers and process heaters.

    Science.gov (United States)

    2010-07-01

    ... thermal units per hour) or greater. (ii) A boiler or process heater into which the vent stream is... 40 Protection of Environment 15 2010-07-01 2010-07-01 false Boilers and process heaters. 65.149... System or a Process § 65.149 Boilers and process heaters. (a) Boiler and process heater equipment...

  2. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...). Commercial packaged boiler means a type of packaged low pressure boiler that is industrial equipment with a... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  3. Ferric Substance Formed in Water Circulating in Boilers and Steam Piping, and an Apparatus for Magnetic Treating it

    OpenAIRE

    Ishibashi, S; Sato, T.; Yokoyama, M.; Haneda, K.; Kato, Y.

    1997-01-01

    Substances in side the boilers and pipes become attached as scale or precipitate, and these badly effect the thermal efficiency of the steam. We made a detailed investigation, particularly on the ferrie substances which are present in boilers for heating buildings, generating steam at 100°C and boilers which supply 180°C steam to multistory buildings. In the case of heating buildings, 20% of these substances are made up of Fe3O4. The average particle size of Fe3O4 is 17~27 nm, and the saturat...

  4. INTRODUCTION TO INCONEL ALLOY 740: AN ALLOY DESIGNED FOR SUPERHEATER TUBING IN COAL-FIRED ULTRA SUPERCRITICAL BOILERS

    Institute of Scientific and Technical Information of China (English)

    S.J. Patel

    2005-01-01

    Chinese utilities as well as those worldwide are facingincreased demand for additional electric-ity, reduced plant emissions and greater efficiency.To meet this challenge willrequire increas-ing boiler temperature,pressure and coal ashcorrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONELRalloy 740,is described aiming at meeting this challenge. Emphasis will be on describing the alloy s mechanical properties, coal-ash and steam corrosion resistance.Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology employed to arrive at the current chemical composition.

  5. Development of combined low-emissions burner devices for low-power boilers

    Science.gov (United States)

    Roslyakov, P. V.; Proskurin, Yu. V.; Khokhlov, D. A.

    2017-08-01

    Low-power water boilers are widely used for autonomous heat supply in various industries. Firetube and water-tube boilers of domestic and foreign manufacturers are widely represented on the Russian market. However, even Russian boilers are supplied with licensed foreign burner devices, which reduce their competitiveness and complicate operating conditions. A task of developing efficient domestic low-emissions burner devices for low-power boilers is quite acute. A characteristic property of ignition and fuel combustion in such boilers is their flowing in constrained conditions due to small dimensions of combustion chambers and flame tubes. These processes differ significantly from those in open combustion chambers of high-duty power boilers, and they have not been sufficiently studied yet. The goals of this paper are studying the processes of ignition and combustion of gaseous and liquid fuels, heat and mass transfer and NO x emissions in constrained conditions, and the development of a modern combined low-emissions 2.2 MW burner device that provides efficient fuel combustion. A burner device computer model is developed and numerical studies of its operation on different types of fuel in a working load range from 40 to 100% of the nominal are carried out. The main features of ignition and combustion of gaseous and liquid fuels in constrained conditions of the flame tube at nominal and decreased loads are determined, which differ fundamentally from the similar processes in steam boiler furnaces. The influence of the burner devices design and operating conditions on the fuel underburning and NO x formation is determined. Based on the results of the design studies, a design of the new combined low-emissions burner device is proposed, which has several advantages over the prototype.

  6. Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

    Science.gov (United States)

    Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

    2010-05-15

    A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

  7. Life Cycle Assesment (LCA Based Environmental Impact Minimization of Solid Fuel Boilers in Lithuanian Industry

    Directory of Open Access Journals (Sweden)

    Marius Šulga

    2011-12-01

    Full Text Available Today Europe is facing unprecedented energy problems related to the EU dependence on energy imports, concerns about global supplies of fossil fuel and obvious climate change. However, despite all these problems Europe wastes at least 20 percent of energy due to its inefficient use.The EU energy efficiency policy states that one of the biggest saving potentials lies in heating of the buildings whose current consumption is ~ 1725 Mt. The EU building sector is the largest final energy consumer.This research deals with domestic solid fuel boilers that are used in buildings and their efficiency increase by applying life-cycle tools. This article analyzes the situation of manufacturing solid fuel boilers in Lithuania, the EU EuP policy, the main environmental issues of boilers production (their production and use phases. The impact of two different fuels (wood and coal on the environment is also estimated, propositions of an ecological design of boilers are presented and a new solid fuel boiler is described.

  8. Continuous boiler cleaning with explosion generators. The alternative to soot blowers; Heizflaechenabreinigung mit Explosionsgeneratoren. Die Alternative zu Russblaesern

    Energy Technology Data Exchange (ETDEWEB)

    Steiner, Christian; Rueegg, Hans [Explosion Power GmbH, Lenzburg (Switzerland); Pajarskas, Arno [Explosion Power DE GmbH, Duesseldorf (Germany)

    2011-07-01

    The explosion generator was recently developed by Explosion Power GmbH. With explosion generators, the boiler is cleaned by pressure waves, which are created by controlled gas explosions of natural gas and oxygen. The experience of 22 months of operation in the WtE plant in Lucerne shows that the cleaning efficiency of the explosion generators is much higher than that of soot blowers. Explosion generators are installed Europe-wide in more than 13 different boiler lines. (orig.)

  9. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    Science.gov (United States)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  10. Estudio de modificaciones geométricas en boquillas de calderas piro y acuotubulares para la combustión eficiente de crudos pesados // Study of geometric modifications in pyro and aquatubular mouthpieces of boilers for the efficient combustion of heavy oil

    Directory of Open Access Journals (Sweden)

    E. Lincheta Mesa

    2000-07-01

    Full Text Available Se presenta un estudio de boquillas de quemadores de calderas piro y acuotubulares. Se analizan diferentes variantes en lasdimensiones, forma y posición de los conductos de atomizador que dan paso al combustible y al fluido auxiliar en el casode quemadores con atomización por vapor.En todos los casos se evalúa el cono de pulverización y la calidad del spray, analizando la influencia de la presión deatomización y de la configuración geométrica en la eficiencia de atomización.Se determina la eficiencia de la combustión con varios tipos de boquillas, demostrándose la efectividad de lasmodificaciones introducidas cuando se queman combustibles de menor calidad.Se concluye que es posible sustituir algunas boquillas de importación y elevar la eficiencia en la combustión de crudospesados y sus mezclas, con un significativo efecto económico y como un paso más en el perfeccionamiento de las CentralesEléctricas del país para el aprovechamiento del crudo nacional.Palabras claves: quemador, atomizador, fuel oil, caldera, generación de vapor, combustibles, combustión._____________________________________________________________________Abstract :It is presented a study of mouthpieces of pyro and aquatubular burners of boilers. Different variants are analyzed indimensions, forms and position of the atomizer conduits that open the way to the fuel and auxiliary fluid in case of burnerswith steam atomization.In all cases, it is evaluated the pulverization cone and the quality of spray, analyzing the influence of atomization pressureand geometric configuration in the atomization efficiency.Estudio de modificaciones geométricas en boquillas de calderas piro y acuotubulares para la combustión eficiente decrudos pesadosThe efficiency of combustion is determined with several types of mouthpieces. The effectiveness of the introducedmodifications in connection with the import mouthpieces is demonstrated when fuels of smaller quality burns.It is

  11. Boiler scale prevention employing an organic chelant

    Science.gov (United States)

    Wallace, Steven L.; Griffin, Jr., Freddie; Tvedt, Jr., Thorwald J.

    1984-01-01

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  12. New thinking for the boiler room.

    Science.gov (United States)

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction.

  13. 30 CFR 56.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... Valves BNon-ASME Code Boilers and Pressure Vessels CStorage of Mild Steel Covered Arc Welding Electrodes... American Society of Mechanical Engineers, 22 Law Drive, P.O. Box 2900, Fairfield, New Jersey 07007,...

  14. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels;

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  15. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus; Condra, Thomas Joseph;

    2003-01-01

    A model for a ue gas boiler covering the ue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been dened for the furnace, the convection zone (split in 2: a zone...... submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic- Equation system (DAE). Subsequently MatLab/Simulink has...... been applied for carrying out the simulations. To be able to verify the simulated results an experiments has been carried out on a full scale boiler plant....

  16. Recovery of Water from Boiler Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy; Harun Bilirgen; Kwangkook Jeong; Michael Kessen; Christopher Samuelson; Christopher Whitcombe

    2008-09-30

    This project dealt with use of condensing heat exchangers to recover water vapor from flue gas at coal-fired power plants. Pilot-scale heat transfer tests were performed to determine the relationship between flue gas moisture concentration, heat exchanger design and operating conditions, and water vapor condensation rate. The tests also determined the extent to which the condensation processes for water and acid vapors in flue gas can be made to occur separately in different heat transfer sections. The results showed flue gas water vapor condensed in the low temperature region of the heat exchanger system, with water capture efficiencies depending strongly on flue gas moisture content, cooling water inlet temperature, heat exchanger design and flue gas and cooling water flow rates. Sulfuric acid vapor condensed in both the high temperature and low temperature regions of the heat transfer apparatus, while hydrochloric and nitric acid vapors condensed with the water vapor in the low temperature region. Measurements made of flue gas mercury concentrations upstream and downstream of the heat exchangers showed a significant reduction in flue gas mercury concentration within the heat exchangers. A theoretical heat and mass transfer model was developed for predicting rates of heat transfer and water vapor condensation and comparisons were made with pilot scale measurements. Analyses were also carried out to estimate how much flue gas moisture it would be practical to recover from boiler flue gas and the magnitude of the heat rate improvements which could be made by recovering sensible and latent heat from flue gas.

  17. Catalytic burners in larger boiler appliances

    Energy Technology Data Exchange (ETDEWEB)

    Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

    2009-02-15

    This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

  18. Optimal scheduling of sootblowers in power plant boilers

    Science.gov (United States)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  19. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  20. Removal of External Deposits on Boiler Tubes

    Directory of Open Access Journals (Sweden)

    C. P. De

    1970-07-01

    Full Text Available The superheater tubes in Port and Starboard boilers were found to have completely clogged by heavy deposits, which on analysis mainly vanadium pentoxide and sodium sulphmatter. The cleaning of the deposits was accomplished by alternate spraying with 15-20 per cent hydrogen peroxide and washing with hot water jets. Over the past two years, since the date of cleaning, the IN ship is operating without any trouble in the boilers.

  1. A Model for Optimization and Analysis of Energy Flexible Boiler Plants for Building Heating Purposes

    Energy Technology Data Exchange (ETDEWEB)

    Nielsen, J.R.

    1996-05-01

    This doctoral thesis presents a model for optimization and analysis of boiler plants. The model optimizes a boiler plant with respect to the annual total costs or with respect to energy consumption. The optimum solution is identified for a given number of energy carriers and defined characteristics of the heat production units. The number of heat production units and the capacity of units related to each energy carrier or the capacity of units related to the same energy carrier can be found. For a problem comprising large variation during a defined analysis period the model gives the operating costs and energy consumption to be used in an extended optimization. The model can be used to analyse the consequences with respect to costs and energy consumption due to capacity margins and shifts in the boundary conditions. The model is based on a search approach comprising an operational simulator. The simulator is based on a marginal cost method and dynamic programming. The simulation is performed on an hourly basis. A general boiler characteristic representation is maintained by linear energy or cost functions. The heat pump characteristics are represented by tabulated performance and efficiency as function of state and nominal aggregate capacities. The simulation procedure requires a heat load profile on an hourly basis. The problem of the presence of capacity margins in boiler plants is studied for selected cases. The single-boiler, oil-fired plant is very sensitive to the magnitude of the losses present during burner off-time. For a plant comprising two oil-fired burners, the impact of a capacity margin can be dampened by the selected capacity configuration. The present incentive, in Norway, to install an electric element boiler in an oil-fired boiler plant is analysed. 77 refs., 74 figs., 12 tabs.

  2. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  3. Increasing of Manoeuvrability of Cogeneration Combined Cycle Power Plants Owing to the Usage of Electric Boilers

    Directory of Open Access Journals (Sweden)

    S. Kachan

    2013-01-01

    Full Text Available The paper contains the results of efficiency evaluation  of using the electric boilers to improve maneuver capabilities of the cogeneration combined cycle power plants (as an example, 230 MW combined cycle unit of Minsk CHP-3 in comparison with the traditional steam-turbine units of cogeneration power plants.

  4. Theoretical Research of Coal Gasification Products Burning in Boilers at Tomsk Thermal Power Plant-3

    Directory of Open Access Journals (Sweden)

    Somov A.A.

    2015-01-01

    Full Text Available Mathematical modeling of primary fuel change into power gas in power generating boiler with productivity of steam 160 t\\h was done. Research of aggregate work on some power modes was completed. Characteristic curves of efficiency coefficient at different loads and ratio on power and natural gases burning were made. Practicability of power gas use as fuel was proved.

  5. Technology of latent-heat recovery for boiler system; Boira ni okeru sennetsu kaishu gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Moriyama, T. [Tokyo Gas Co. Ltd. (Japan)

    1996-08-01

    The boiler has reached the highest degree of completion among combustion equipment and is highly efficient. In order to enhance its efficiency further, it is ordinary to recover the retention heat of the combustion exhaust gas, but due to the problem of low temperature corrosion caused by the sulfur content in fuel resulted from a temperature drop of the exhaust gas, heat recovery has been done not sufficiently. In this article, an example is introduced to plan the betterment of efficiency by application of a latent heat recovering economizer to a sugar manufactory and a report is made on the energy saving effect by recovering the latent heat and a study on the quality of the material for the latent heat reclaimer. The above latent heat reclaimer is a system which takes advantage of the feature of the natural gas reportedly having no sulfur content, brings down the temperature at the outlet of a heat exchanger of the boiler exhaust gas to below the dew point, thereby recovers the condensed latent heat of the vapor in the exhaust gas and utilizes it for heating up the boiler feed water. In this example, the line of an already installed boiler has been partially modified and only a latent heat reclaimer has been installed newly. The increase of efficiency has been as high as 5.28%. 5 figs., 5 tabs.

  6. Market diffusion, technological learning, and cost-benefit dynamics of condensing gas boilers in the Netherlands

    NARCIS (Netherlands)

    Weiss, M.; Dittmar, L.; Junginger, H.M.; Patel, M.K.; Blok, K.

    2009-01-01

    High costs often prevent the market diffusion of novel and efficient energy technologies. Monitoring cost and price decline for these technologies is thus important in order to establish effective energy policy. Here, we present experience curves and cost-benefit analyses for condensing gas boilers

  7. Characterization and Quantification of Deposits Buildup and Removal in Biomass Suspension-Fired Boilers

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

    2010-01-01

    Utilization of biomass as wood or straw in large suspension­fired boilers is an efficient method to reduce the use of fossil fuels consumption and to reduce the net CO2 formation. However, the presence of chlorine and alkali metals in biomass (straw) generate ash with a low melting point and indu...

  8. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  9. Mixing Studies in a 1:60 scale model of a cornerfired boiler with OFA

    DEFF Research Database (Denmark)

    Matlok, Simon; Scheel Larsen, Poul; Gjernes, Erik;

    1998-01-01

    In a model of a boiler, concentration distributions of injected gas into a swirling bulk flow are determined from quantitative laser-sheet visualization. Together with LDA-measurements of velocity fields this describes the mixing process and its efficiency expressed by several measures (unmixedness...

  10. NOx control in large-scale power plant boilers through superfine pulverized coal technology

    Institute of Scientific and Technical Information of China (English)

    Jie YIN; Jianxing REN; Dunsong WEI

    2008-01-01

    Superfine pulverized coal technology can effectively reduce NOx emission in coal-fired power plant boilers. It can also economize the cost of the power plant and improve the use of the ash in the flue gas. Superfine pulverized coal technology, which will be widely used in China, includes common superfine pulverized coal technology and superfine pulverized coal reburning technology. The use of superfine pulver-ized coal instead of common coal in large-scale power plants will not only reduce more than 30% of NOx emission but also improve the thermal efficiency of the boiler.

  11. A two-parameter preliminary optimization study for a fluidized-bed boiler through a comprehensive mathematical simulator

    Energy Technology Data Exchange (ETDEWEB)

    Rabi, Jose A.; Souza-Santos, Marcio L. de [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia]. E-mails: jrabi@fem.unicamp.br; dss@fem.unicamp.br

    2000-07-01

    Modeling and simulation of fluidized-bed equipment have demonstrated their importance as a tool for design and optimization of industrial equipment. Accordingly, this work carries on an optimization study of a fluidized-bed boiler with the aid of a comprehensive mathematical simulator. The configuration data of the boiler are based on a particular Babcock and Wilcox Co. (USA) test unit. Due to their importance, the number of tubes in the bed section and the air excess are chosen as the parameters upon which the optimization study is based. On their turn, the fixed-carbon conversion factor and the boiler efficiency are chosen as two distinct optimization objectives. The results from both preliminary searches are compared. The present work is intended to be just a study on possible routes for future optimization of larger boilers. Nonetheless, the present discussion might give some insight on the equipment behavior. (author)

  12. Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

    Directory of Open Access Journals (Sweden)

    Balicki Adrian

    2014-06-01

    Full Text Available Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of ‘zeroemission’ technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

  13. The Principle of Super Boiler%超级锅炉工作原理

    Institute of Scientific and Technical Information of China (English)

    周江尧

    2012-01-01

    文章介绍了美国锅炉制造商和能源部共同开发的一种新型工业锅炉系统-超级锅炉,通过改善燃烧、扩展对流换热表面积、采用新型换热设备(TMC/HAH)、先进的控制系统四项措施,使得其锅炉效率达到94%,降低水和燃料的消耗,并具有轻的重量和较少的占地面积。该类型锅炉已在美国多个工厂完成了现场试验,并开始了商业化运作。%The paper described the United States manufacturer of boilers and Department of Energy to jointly develop a new system of industrial boiler system-super boiler,by improving combustion,expanding convective heat transfer surface area,using new heat exchanging equipment(TMC/HAH),advanced control system of four measures,making the boiler efficiency to achieve 94 %,reduce the consumption of water and fuel,and has a lighter weight and smaller footprint.This type of boiler have completed field tests in the United States more factories,and began commercial operation.

  14. Experiences with the KEMA Corrosion Probe in waste incineration plants and coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Jong, M.P. de; Leferink, R.G.I. [KEMA Nederland B.V. Arnhem, (Netherlands)

    2001-07-01

    Fireside corrosion is still a major cause of concern in coal- fired power plants and municipal waste incineration plants. In a highly competitive electricity market, the demand for a method to determine the quality or protectiveness of the oxide layers on evaporator walls, in boilers of power plants with low-NO{sub x} firing techniques, will increase. Moreover, co-firing of new fuels (RDF, pulverised wood and other residual fractions) has as yet unknown consequences for corrosion in evaporator walls and super heaters in boiler installations and waste incinerators. Corrosion monitoring enables operators of coal fired power plants to measure and act when corrosion problems are likely to occur. If done properly corrosion monitoring allows the plant operator to adjust the (co-) firing conditions to less corrosive conditions with the highest possible plant efficiency. Recently KEMA developed the KEMA Corrosion Probe (KEMCOP) which enables plant owners to determine fireside corrosion in different locations in their boiler. A good example is the 540 MWe E.on Maasvlakte power plant, which was recently fitted for the exposure of 144 probes simultaneously. The probes can also be used for material testing by exposing different materials under actual firing conditions. Aside from corrosion monitoring also slagging behaviour and condensation of heavy metals can be monitored. In the Netherlands KEMCOP probes are used for several purposes and are more and more becoming common practice for coal fired boilers and waste incinerators. Until now almost 300 probes have been mounted in coal fired boilers and waste incineration plants. (orig.)

  15. Measures to reduce carbon content of fly ash in CFB boilers

    Energy Technology Data Exchange (ETDEWEB)

    Shen, L.; Liu, D.C.; Zhang, S.H.; Chen, H.P. [HuaZhong Univ. of Science and Technology, National Laboratory of Coal Combustion (China); Huang, Y.P.; Liu, C.M. [Da Ye Power Plant, Hu-Bei (China); Winter, F. [Vienna Technical Univ., Vienna (Austria)

    2002-07-01

    There is a significant need to develop clean coal combustion technology in China, given that the major energy source is coal, accounting for 75 per cent of primary energy. Circulating fluidized bed (CFB) combustion offers high combustion intensity with low pollutant emissions. It also has good combustion stability and excellent fuel flexibility. However, the high carbon content of the fly ash and the low boiler heat efficiency are two problems that must be addressed, particularly for middle and small sized CFB boilers. This study examined several reasons for high carbon content of fly ash in CFB boilers, including the distribution of particle size, the heating value of the coal and the fractional return of cold material to the combustion chamber. Operating conditions of the fly ash circulating combustion system were also examined. Proven effective measures to reduce carbon content were then suggested. 4 refs., 2 tabs., 2 figs.

  16. U.S. Experiences in Tackling Energy and Environmental Challenges of Boiler System

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2017-08-15

    In the U.S., energy consumption by steam and process heat combined accounts for over 50% of the total energy use from industrial systems (see Figure 1). The use of boilers, process heaters, and furnaces for generating steam and heat in industrial facilities, commercial settings, and institutions consumes significant amounts of energy and is one of major sources of hazardous air pollutants, which contribute significantly to local pollution and global climate change. To address the energy and environmental challenges caused by boiler systems in the U.S., the country has taken a series of actions to reduce emissions from industrial, commercial and institutional boilers, improve the efficiency of steam systems, replace coal with cleaner energy resources, and promote the wider use of combined heat and power (CHP).

  17. Ash Deposit Formation and Removal in a Straw and Wood Suspension-Fired Boiler

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Frandsen, Flemming

    Utilization of biomass on large suspension-fired boilers is a potentially efficient method to reduce net CO2 emissions and reduce the consumption of fossil fuels. However, ash deposit formation on heat transfer surfaces may cuase operational problems and in severe cases lead to boiler stop...... and manual cleaning. Most studies on ash deposition and removal has been done on biomass grate boilers, while only limited data is available from biomass suspension-firing. The aim of this study was to investigate deposit mass uptake, heat uptake reduction, deposit characteristics, and deposit removal...... scale experimental studies conducted by CHEC indicated that there was not a big difference regarding final deposit mass uptake during straw suspension-firing and combustion on grate. The shedding (deposit removal) events were investigated when the nearby plant sootblower was shutdown. It was identified...

  18. Sustainable generation of bioenergy in fluidized bed boilers

    Energy Technology Data Exchange (ETDEWEB)

    Offenbacher, Elmar

    2010-07-01

    Full text: These days, reflecting a growing demand of heat and power, increasing cost for fossil fuels and more environmental issues (limitation of greenhouse gases, regulations for landfill etc.), the sustainable conversion of renewable fuels to bioenergy is becoming increasingly important. Renewable fuels cover a wide range, from traditional wood, bark, harvesting residues to all kind of sludges, and contain a remarkable calorific value that can easily compete with fossil fuels such as brown coal and lignite. The combustion of these renewable fuels does not create any greenhouse gases. The favourable technology for combusting renewable fuels is the fluidized bed technology, bubbling fluidized bed and circulating fluidized bed, as this system provides maximum fuel flexibility combined with high combustion efficiency and low emissions. Neither a variation of the water content and the heating value nor different sources of the material streams have a negative impact on the combustion. Fluidized bed boilers can switch from one fuel to the other quiet easily and can also be fired with conventional fuels that ensure a smooth and reliable generation of process heat and/or power in any case. The reasons that make fluidized bed boilers the most sustainable combustion technology for renewable fuels are various: The main feature of this technology is the principle of staged combustion of the fuel: The oxygen level in the fluidized bed is limited and hence only a part of the fuel is combusted, whereas the rest of the fuel is gasified. The staged combustion concept results in a homogenous temperature profile of less than 850 deg. C in the furnace and low NO{sub x} emission as a consequence. The turbulences in the furnace result and an efficient combustion that is combined with very low CO and TOC emissions in the flue gas. This paper will describe design features of the latest fluidized bed technology especially suitable for firing renewable fuels, and the research results of

  19. Corrosion of oil-fired domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1989-05-01

    Depending on the surface temperature of the flue gas side the corrosion of oil fired domestic boilers proceeds either mainly by acid corrosion or by oxygen corrosion: (1) At surface temperatures of 60/sup 0/C and higher the corrosion mechanism of acid corrosion prevails and the corrosion rates amount to 0.1-0.3 mm/year (values referred to continuous burner operation). The corrosion products consist of soluble iron(II)- and iron(III)sulfates. Higher corrosion rates can be attributed to an appreciable catalytic formation of sulfur trioxide on the corrosion products formed on the convective heating surfaces. (2) At surface temperatures of 40/sup 0/C the mechanism of oxygen corrosion already dominates and the corrosion rates are about ten times higher (1.5-3 mm/year, referred to continuous burner operation). The high portion of iron oxide hydrates, especially goethit (/alpha/-FeOOH), makes the corrosion products difficult to remove. (3) Distinctly reduced service lives are also expected for the so called reduced temperature boilers ('Niedertemperaturkessel') and low temperature boilers ('Tieftemperaturkessel'): According to the manufacturers these boilers may be operated at boiler water temperatures well below 60/sup 0/C, as they are equipped with constructive measures to enhance the surface temperature on the flue gas side. However, these measures are only fully effective under stationary conditions. Some of the results were obtained from weight loss measurements on test specimen made from St 35.8 and gray cast iron, that were exposed to the flue gases of an fired experimental boiler. Other important results come from field measurements of the sulfuric acid content of about 30 boilers that are in practical use. (orig.).

  20. 锅炉安全运行技术与管理措施%Technology and Management Countermeasures for The Safe Operation of Boilers

    Institute of Scientific and Technical Information of China (English)

    申先锐

    2015-01-01

    锅炉运行由于管理不善而引发的事故时有发生.因此,加强锅炉运行管理,提升锅炉维护保养水平,能够从根本上减小锅炉事故的发生情况,同时也是有效提升锅炉效率的重要措施.%The accidents resulted from poor management on operation of boiler happens occasionally.Therefore ,to strengthen the management on the operation of boiler and improve the maintenance level of the boiler ,can radically reduce boiler related accidents and are also the key to enhancing the efficiency of the boiler .

  1. Scandinavian baffle boiler design revisited

    Directory of Open Access Journals (Sweden)

    Stepanov Borivoj Lj.

    2015-01-01

    Full Text Available The aim of this paper is to examine whether the use of baffles in a combustion chamber, one of the well-known low-cost methods for the boiler performance improvement, can be enhanced. Modern day tools like computational fluid dynamics were not present at the time when these measures were invented, developed and successfully applied. The objective of this study is to determine the influence of location and length of a baffle in a furnace, for different mass flows, on gas residence time. The numerical simulations have been performed of a simple Scandinavian stove like furnace. The isothermal model is used, while air is used as a medium and turbulence is modeled by realizable k-epsilon model. The Lagrange particle tracking is used for the residence time distribution determination. The statistical analysis yielded the average residence time. The results of the computational fluid dynamics studies for different baffle positions, dimensions and flow rates show from up to 17% decrease to up to 13 % increase of residence time. The conclusion is that vertical position of the baffle is the most important factor, followed by the length of the baffle, while the least important showed to be the mass flow. [Projekat Ministarstva nauke Republike Srbije, br. III 43008: Development of methods, sensors and systems for monitoring of quality of water, air and land

  2. Efficiency

    NARCIS (Netherlands)

    I.P. van Staveren (Irene)

    2009-01-01

    textabstractThe dominant economic theory, neoclassical economics, employs a single economic evaluative criterion: efficiency. Moreover, it assigns this criterion a very specific meaning. Other – heterodox – schools of thought in economics tend to use more open concepts of efficiency, related to comm

  3. Computer simulation of the fire-tube boiler hydrodynamics

    OpenAIRE

    Khaustov Sergei A.; Zavorin Alexander S.; Buvakov Konstantin V.; Sheikin Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  4. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  5. Independent Research and Design of 600-MW Supercritical CFB Boiler

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    In order to further develop and improve the technologies for large-capacity supercritical CFB boiler, the key technologies for large CFB boiler were systematically studied, based on the development of first domestically-made 210-MW and 330-MW CFB boilers. The scheme of 600-MW supercritical CFB boiler was designed, including the furnace structure, key components, steam-water system and auxiliary systems, which laid a technical foundation for the engineering applications.

  6. Application of GPRS and GIS in Boiler Remote Monitoring System

    OpenAIRE

    Hongchao Wang; Yifeng Wu

    2012-01-01

    Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

  7. Boiler materials for ultra supercritical coal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-29

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

  8. Development of manually fired boiler for wood pellets with an output of 2-10 kw; Udvikling af manuelt fyret kedel til traepiller med 2-10 kw effekt design

    Energy Technology Data Exchange (ETDEWEB)

    Saebye, A.; Germann, L.; Noergaard, T. [Teknologisk Institut, Aarhus (Denmark); Jacobsen, A. [Skeltek, Storvorde (Denmark); Jensen, J. [Refo Energi, Herfoelge (Denmark)

    2003-10-01

    The aim of the project was to develop a simple and cost effective manually fired boiler for wood pellets with a low output and without electricity consuming components, tailored to meet the requirements of a single-family house. The development of the boiler was based on results from the project 'Development of stoves with very low output, high efficiency and low emission of unburned gases and particles'. The preconditions for the new boiler construction were: The boiler should be an alternative to traditional small automatic stoker-fired boilers. The fuel magazine should be small, but still be prepared for future automatic refuelling equipment from separate fuel storage. Furthermore, it should be possible to connect automatic control devices. Based on this, a prototype of the boiler has been developed and tested. (BA)

  9. Reconstruction design of medium pressure boiler fueling the blast furnace gas instead of coal powder%中压煤粉炉改燃高炉煤气改造设计

    Institute of Scientific and Technical Information of China (English)

    李涛

    2012-01-01

    为了节能和环保,钢铁企业自备电厂实施锅炉改造,将燃煤锅炉改燃高炉煤气.减少了高炉煤气放散,取得了锅炉效率高达88%的效果.%In order to energy conservation and environmental protection, steel - owned enterprises in the implementation of boiler plant have changed coal - fired boiler into a blast furnace gas - fired boiler. The blast furnace gas radiation was reduced, and the boiler efficiency was as high as 88%.

  10. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter...

  11. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted...

  12. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall...

  13. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  14. Optimizing the integrated design of boilers - simulation

    DEFF Research Database (Denmark)

    Sørensen, Kim; Karstensen, Claus M. S.; Condra, Thomas Joseph

    2004-01-01

    .) it is important to see the 3 components as an integrated unit and optimize these as such. This means that the burner must be designed and optimized exactly to the pressure part where it is utilized, the control system must have a conguration optimal for the pressure part and burner where it is utilized etc....... Traditionally boiler control systems have been designed in a rather simple manner consisting of a feed water controller and a pressure controller; two controllers which, in principle, operated without any interaction - for more details on boiler control see [4]. During the last year Aalborg Industries A/S has...... that are difcult to estimate/calculate have (on the basis of the tests) been determined by means of a least-square data tting, the minimums have been found by means of a Gauss-Newton algorithm and physically veried afterwards. The dynamic boiler model will be applied for developing controllers and adapting...

  15. THERMAL BOUNDARY LAYER IN CFB BOILER RISER

    Institute of Scientific and Technical Information of China (English)

    Jinwei; Wang; Xinmu; Zhao; Yu; Wang; Xing; Xing; Jiansheng; Zhang; Guangxi; Yue

    2006-01-01

    Measurement of temperature profiles of gas-solid two-phase flow at different heights in commercial-scale circulating fluidized bed (CFB) boilers was carried out. Experimental results showed that the thickness of thermal boundary layer was generally independent of the distance from the air distributor, except when close to the riser outlet. Through analysis of flow and combustion characteristics in the riser, it was found that the main reasons for the phenomena were: 1) the hydrodynamic boundary layer was thinner than the thermal layer and hardly changed along the CFB boiler height, and 2) both radial and axial mass and heat exchanges were strong in the CFB boiler. Numerical simulation of gas flow in the outlet zone confirmed that the distribution of the thermal boundary layer was dominated by the flow field characteristics.

  16. Ash formation, deposition, corrosion, and erosion in conventional boilers

    Energy Technology Data Exchange (ETDEWEB)

    Benson, S.A.; Jones, M.L. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-12-01

    The inorganic components (ash-forming species) associated with coals significantly affect boiler design, efficiency of operation, and lifetimes of boiler parts. During combustion in conventional pulverized fuel boilers, the inorganic components are transformed into inorganic gases, liquids, and solids. This partitioning depends upon the association of the inorganic components in the coal and combustion conditions. The inorganic components are associated as mineral grains and as organically associated elements, and these associations of inorganic components in the fuel directly influence their fate upon combustion. Combustion conditions, such as temperature and atmosphere, influence the volatility and the interaction of inorganic components during combustion and gas cooling, which influences the state and size composition distribution of the particulate and condensed ash species. The intermediate species are transported with the bulk gas flow through the combustion systems, during which time the gases and entrained ash are cooled. Deposition, corrosion, and erosion occur when the ash intermediate species are transported to the heat-transfer surface, react with the surface, accumulate, sinter, and develop strength. Research over the past decade has significantly advanced understanding of ash formation, deposition, corrosion, and erosion mechanisms. Many of the advances in understanding and predicting ash-related issues can be attributed to advanced analytical methods to determine the inorganic composition of fuels and the resulting ash materials. These new analytical techniques have been the key to elucidation of the mechanisms of ash formation and deposition. This information has been used to develop algorithms and computer models to predict the effects of ash on combustion system performance.

  17. Planning Annual Shutdown Inspection for BFB Boiler

    OpenAIRE

    Sorsa, Tatu

    2014-01-01

    The goal of this thesis was to create an illustrative guidebook of annual inspection planning for BFB boiler to help power plant operator when planning of annual inspection is topical. This thesis was made for Andritz Oy and it is based on inspection reports and experiences of BFB boiler’s maintenance and inspection staff. In this thesis it is shown how to plan an annual inspection for BFB boiler and thesis gives good tools and hints for operator to manage inspection from the beginning ...

  18. Boiler derating for coal-water mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Horney, F.A.; Nolte, F.S.

    1983-11-01

    The authors demonstrated a method for approximating the derating required when converting an oil or natural gas fired unit to a coal-water mixture. If the results show that a retrofit to coal-water mixture appears economically reasonable, then a more detailed analysis should be made by the boiler manufacturer whose methods are more precise than the methods of this paper. The expense of having the boiler manufacturer make a precise analysis can be avoided if the results of the analysis of this paper show conversion not to be viable.

  19. Transients in a circulating fluidized bed boiler

    Science.gov (United States)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  20. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  1. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  2. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  3. Application of Evaporative Cooling for the Condensation of Water Vapors from a Flue Gas Waste Heat Boilers CCP

    Directory of Open Access Journals (Sweden)

    Galashov Nikolay

    2016-01-01

    Full Text Available The object of the study are boilers that burn organic fuel and the recovery boilers (RB of the combined cycle plant (CCP, which are al-so working on the products of the combustion of hydrocarbon fuels. The purpose of research is to find technologies that increase efficiency of the thermal power plant (TPP and technologies that reduce the environmental impact on the environment by burning fossil fuels. The paper deals with the technology of the boilers burning hydrocarbon fuel with condensation of water vapor from the exhaust flue gases. Considered the problems caused by using of this technology. Research shows that the main problem of this technology in the boilers is the lack of reliable methods of calculation of heat exchangers, condensers. Particular attention is paid to the application of this technology in the recovery boilers combined-cycle plants, which are currently gaining increasing use in the generation of electricity from the combustion of gas in power plants. It is shown that the application of technology of condensation of water vapor in RB CCP, the temperature decreases of exhaust gases from 100 to 40 °С, allows increasing the effi-ciency of the RB with 86.2 % to 99.5 %, i.e. at 12.3 %, and increase the ef-ficiency of the CCP at 2.8 %.

  4. Leaching of aluminum and iron from boiler slag generated from a typical Chinese Steel Plant.

    Science.gov (United States)

    Li, Jinping; Gan, Jinhua; Li, Xianwang

    2009-07-30

    This paper presents a new way of recycling aluminum and iron in boiler slag derived from coal combustion plants, which integrates efficient extraction and reuse of the leached pellets together. The boiler slag was pelletized together with washed coal and lime prior to sintering and then was sintered at 800-1200 degrees C for different periods to produce sintered pellets for the leaching test. An elemental analysis of aqueous solutions leached by sulfuric acid was determined by EDTA-Na(2)-ZnCl(2) titration method. The components and microstructures of the samples, sintered pellets and leached residue were examined by means of XRF, XRD and SEM. XRD analysis indicates that predominate minerals such as kaolinite, quartz, calcium silicide, hematate and metakoalin exist in the boiler slag. An aluminum extraction efficiency of 86.50% was achieved. The maximum extraction efficiency of Fe was 94.60% in the same conditions of that for the maximum extraction efficiency of Al. The extraction efficiencies of Al and Fe increased with an increase in temperature, leaching time and acidity. High Al extraction efficiency was obtained for pellets with high CaO content. The final product of alumina would be used directly for the production of metallic aluminum.

  5. Remaining Life Analysis of Boiler Tubes on Behalf of Hoop Stresses Produced During Operation of Power Plant

    Directory of Open Access Journals (Sweden)

    Mohd. Zeeshan Gauri

    2014-07-01

    Full Text Available Boiler tube material plays an important role in efficient power generation from a fossil fuel power plant. In order to meet out the gap between fluids to increase heat available per unit mass flow of steam. Waste heat utilization phenomenon is a big challenge on fossil fuel power plants as after use of high grade coal in thermal power plants the efficiency of power plants is not at the level of required value. Clean and efficient power generation with economical aspects is the basic need of growing power generation plants to justify the quality of power and clean power generation. Life analysis technique to calculate remaining life of boiler tubes at critical zones of high temperature requires much attention and is an important hypothesis in research field. Generation of repetitive and fluctuating stress during flow of high temperature and pressure fluid require proper attention on the methodology to be used to calculate the efficiency of system and absorption efficiency of tube material. In this paper complete mathematical analysis of boiler tubes is conducted for calculation of remaining life of boiler tubes, Hoop stress values are calculated and used with mathematical tool to calculate the efficiency. Hoop stress based calculation of efficiency is more reliable and may give more accurate and practical aspects based results.

  6. Soot blowing methods and soot steam consumption in Swedish recovery boilers; Sotningsmetoder och sotaangfoerbrukning i svenska sodapannor

    Energy Technology Data Exchange (ETDEWEB)

    Svedin, Kristoffer; Wallin, Erik; Ahlroth, Mikael

    2008-09-15

    The aim with the report was to put together a description of the current state of the sootblowing systems at Swedish recovery boilers, and to explain differences in cleanability and sootblowing efficiency. In chapter 4 a summary of new techniques and alternative soot blowing methods is found. The report is intended for persons working in the pulp industry. To facilitate the benchmarking the recovery boilers have been divided into two groups. Group A comprises recovery boilers which only have one stop per year and the remaining recovery boilers with more than one stop are classified into group B. The following conclusions, based on the recovery boiler design specifications, are of importance to achieve high boiler availability: Low furnace load; High recovery boiler, wide furnace bottom area; Modern air ports; Small or no correlation between cross pitch division in heat surfaces and cleanability could be seen. The expectation was to identify such a relation. However there are doubts on the correctness in reported data. The amount of chlorine and potassium is assumed to affect the cleanability for a few recovery boilers, but for the majority the amounts are low and most likely do not impact the operation. Because of the large impact of the recovery boilers design data (furnace area, load etc.) on the sootblowing, it has been hard to identify the relation cleanability contra sootblowing system. The relations that could be seen are: No distinction between normally designed nozzles and 'high efficiency' nozzles could be identified. The operational conditions for the different models differ a lot and the effect of nozzle type could not be distinguished. Only a minority of the soot blowing sequences are known from the study. In the recovery boilers with problematic areas improvements can be made in the soot blowing sequence. Four recovery boilers are using intelligent soot blowing of some kind. Two of these boilers have low availability and the other two have

  7. Italian Residential Buildings: Economic Assessments for Biomass Boilers Plants

    Directory of Open Access Journals (Sweden)

    Maurizio Carlini

    2013-01-01

    Full Text Available Biomass is increasingly used for energy generation since it represents a useful alternative to fossil fuel in order to face the pollutions and the global warming problem. It can be exploited for heating purposes and for supplying domestic hot water. The most common applications encompass wood and pellet boilers. The economic aspect is becoming an important issue in order to achieve the ambitious targets set by the European Directives on Renewable Sources. Thus, the present paper deals with the economic feasibility of biomass boiler plants with specific regard to an existing residential building. An Italian case study is further investigated, focusing the attention on European and national regulations on energy efficiency and considering the recent public incentives and supporting measures. The main thermoclimatic parameters—that is, heating degree days (HDDs, building thermal insulation and thermal needs—are taken into account. Moreover, the following economic indicators are calculated: cumulative cash flow, discounted cumulative cash flow, payback period (PP, net present value (NPV, Internal rate of return (IRR, discounted payback period (DPP, and profit index (PI.

  8. Multi-pipe once-through type boiler

    Energy Technology Data Exchange (ETDEWEB)

    Yoshinari, Yuji; Shiraishi, Hitoshi; Tanaka, Osamu; Kawahito, Akiyoshi; Kayahara, Toshihiro; Takeda, Satoru; Yamada, Takashi; Kawakami, Akinon.

    1990-08-21

    An objective of this invention is to provide a multi-pipe once-through-type of boiler having a small volume, such as those used in domestic heating devices, capable of enhancing the efficiency of heat transfer between the combustion gas in the tubular combustion gas passageway and the fluid to be heated in the pipes. The boiler of the invention has at least one row of circumferentially arranged pipes on which a plurality of fins are arranged in such a manner that the fins are in contact with the flow of combustion gas in a substantially parallel manner. Elements are provided for increasing the heat transfer effect, such as slits in the fins, or an inclined arrangement of the fins, or pipes without fins at the region near to the inlet of the combustion gas passageway. A heat insulating member for decreasing operational noise, as well as a cleaner device for blow-cleaning the combustion gas passageway, are also provided. 22 figs.

  9. Debugging and Rectification of Electric Heating Boilers

    Institute of Scientific and Technical Information of China (English)

    GE; Cheng-song

    2015-01-01

    Steam system of CRARL mainly provides steam for dissolving system,and steam was transported through pipes.The major equipment is a150kW steam electric heating boiler(FH-JZ-003),with rated evaporation 0.2T/h and rated pressure 1.0MPa.It was found during debugging

  10. Is That Boiler Ready To Blow?

    Science.gov (United States)

    Robinson, Glenn S.; Trombley, Robert E.

    2001-01-01

    Discusses implementation of a thorough assessment program to determine the condition of boilers, pressure vessels and other plant equipment to determine the feasibility of part or entire system replacement. Assessment basics are examined as are tips for selecting the right inspection and engineering contractor for assessments. (GR)

  11. Thermal Analysis of Superheater Platen Tubesin Boilers

    Directory of Open Access Journals (Sweden)

    Shahram Falahatkar

    2014-01-01

    Full Text Available Superheaters are among the most important components of boilers and have major importance due to this operation in high temperatures and pressures. Turbines are sensitive to the fluctuation of superheaterstemperature;therefore even the slightest fluctuation in the outlet vapor temperature from the superheaters does damage the turbine axis and fins. Examining the potential damages of combustion in the boilers and components such as the superheaters can have a vital contribution to the progression of the productivity of boiler, turbine and the power plant altogether it solutions are to be fund to improve such systems. In this study, the focus is on the nearest tube set of superheaters to the combustion chamber.These types of tubes are exposed to a wide range ofcombustion flames such that the most heat transfer to them is radiation type.Here, the 320 MW boiler of Isfahan power plant (Iran, the combustion chamber, 16 burners and the platensuperheater tubes were remodeled by CFD technique. The fluid motion, the heat transfer and combustion processes are analyzed. The two-equation turbulence model of k-εis adopted to measure the eddy viscosity. The eddy dissipation model is used to calculate the combustion as well as the P-1 radiation model to quantify the radiation. The overheated zones of superheater tubes and the combustion chamber are identified in order toimprove this problem by applying the radiation thermal shields and knees with porous crust which are introduced as the new techniques.

  12. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  13. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analysis...

  14. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States). ABB Power Plant Labs.; Miller, B.G.; Scaroni, A.W. [Pennsylvania State Univ., University Park, PA (United States). Energy and Fuels Research Center; McGowan, J.G. [Univ. of Massachusetts, Amherst, MA (United States)

    1995-12-31

    The development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 and the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment. Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn these fuels. The objective of the current program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of this overall objective, the following specific areas were targeted: A coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; Maintaining boiler thermal performance in accordance with specifications when burning oil or natural gas; Maintaining NOx emissions at or below 0.6 lb/MBtu; Achieving combustion efficiencies of 98% or higher; and Calculating economic payback periods as a function of key variables. The overall program has consisted of five major tasks: (1) A review of current state-of-the-art coal firing system components; (2) Design and experimental testing of a prototype HEACC burner; (3) Installation and testing of a HEACC system in a commercial retrofit application; (4) Economic evaluation of the HEACC concept for retrofit applications; and (5) Long term demonstration under commercial user demand conditions. This paper will summarize the latest key experimental results (Task 3) and the economic evaluation (Task 4) of the HEACC concept for retrofit applications. 28 figs., 6 tabs.

  15. Boiler Briquette Coal versus Raw Coal: Part II-Energy, Greenhouse Gas, and Air Quality Implications.

    Science.gov (United States)

    Zhang, Junfeng; Ge, Su; Bai, Zhipeng

    2001-04-01

    The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO2 emission, a 17% reduction in CO emission, a 63% reduction in SO2 emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM10. These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM10 mass emission and a 9-16% increase in fuel cost.

  16. Boiler briquette coal versus raw coal: Part II--Energy, greenhouse gas, and air quality implications.

    Science.gov (United States)

    Zhang, J; Ge, S; Bai, Z

    2001-04-01

    The objective of this paper is to conduct an integrated analysis of the energy, greenhouse gas, and air quality impacts of a new type of boiler briquette coal (BB-coal) in contrast to those of the raw coal from which the BB-coal was formulated (R-coal). The analysis is based on the source emissions data and other relevant data collected in the present study and employs approaches including the construction of carbon, energy, and sulfur balances. The results show that replacing R-coal with BB-coal as the fuel for boilers such as the one tested would have multiple benefits, including a 37% increase in boiler thermal efficiency, a 25% reduction in fuel demand, a 26% reduction in CO2 emission, a 17% reduction in CO emission, a 63% reduction in SO2 emission, a 97% reduction in fly ash and fly ash carbon emission, a 22% reduction in PM2.5 mass emission, and a 30% reduction in total emission of five toxic hazardous air pollutant (HAP) metals contained in PM10. These benefits can be achieved with no changes in boiler hardware and with a relatively small amount of tradeoffs: a 30% increase in PM10 mass emission and a 9-16% increase in fuel cost.

  17. Experimental investigation of domestic micro-CHP based on the gas boiler fitted with ORC module

    Science.gov (United States)

    Wajs, Jan; Mikielewicz, Dariusz; Bajor, Michał; Kneba, Zbigniew

    2016-09-01

    The results of investigations conducted on the prototype of vapour driven micro-CHP unit integrated with a gas boiler are presented. The system enables cogeneration of heat and electric energy to cover the energy demand of a household. The idea of such system is to produce electricity for own demand or for selling it to the electric grid - in such situation the system user will became the prosumer. A typical commercial gas boiler, additionally equipped with an organic Rankine cycle (ORC) module based on environmentally acceptable working fluid can be regarded as future generation unit. In the paper the prototype of innovative domestic cogenerative ORC system, consisting of a conventional gas boiler and a small size axial vapour microturbines (in-house designed for ORC and the commercially available for Rankine cycle (RC)), evaporator and condenser were scrutinised. In the course of study the fluid working temperatures, rates of heat, electricity generation and efficiency of the whole system were obtained. The tested system could produce electricity in the amount of 1 kWe. Some preliminary tests were started with water as working fluid and the results for that case are also presented. The investigations showed that domestic gas boiler was able to provide the saturated/superheated ethanol vapour (in the ORC system) and steam (in the RC system) as working fluids.

  18. Alkali metal pool boiler life tests for a 25 kWe advanced Stirling conversion system

    Science.gov (United States)

    Anderson, W. G.; Rosenfeld, J. H.; Noble, J.

    The overall operating temperature and efficiency of solar-powered Stirling engines can be improved by adding an alkali metal pool boiler heat transport system to supply heat more uniformly to the heater head tubes. One issue with liquid metal pool boilers is unstable boiling. Stable boiling is obtained with an enhanced boiling surface containing nucleation sites that promote continuous boiling. Over longer time periods, it is possible that the boiling behavior of the system will change. An 800-h life test was conducted to verify that pool boiling with the chosen fluid/surface combination remains stable as the system ages. The apparatus uses NaK boiling on a - 100 + 140 stainless steel sintered porous layer, with the addition of a small amount of xenon. Pool boiling remained stable to the end of life test. The pool boiler life test included a total of 82 cold starts, to simulate startup each morning, and 60 warm restarts, to simulate cloud cover transients. The behavior of the cold and warm starts showed no significant changes during the life test. In the experiments, the fluid/surface combination provided stable, high-performance boiling at the operating temperature of 700 C. Based on these experiments, a pool boiler was designed for a full-scale 25-kWe Stirling system.

  19. MEMS-Based Boiler Operation from Low Temperature Heat Transfer and Thermal Scavenging

    Directory of Open Access Journals (Sweden)

    Leland Weiss

    2012-04-01

    Full Text Available Increasing world-wide energy use and growing population growth presents a critical need for enhanced energy efficiency and sustainability. One method to address this issue is via waste heat scavenging. In this approach, thermal energy that is normally expelled to the environment is transferred to a secondary device to produce useful power output. This paper investigates a novel MEMS-based boiler designed to operate as part of a small-scale energy scavenging system. For the first time, fabrication and operation of the boiler is presented. Boiler operation is based on capillary action that drives working fluid from surrounding reservoirs across a heated surface. Pressure is generated as working fluid transitions from liquid to vapor in an integrated steamdome. In a full system application, the steam can be made available to other MEMS-based devices to drive final power output. Capillary channels are formed from silicon substrates with 100 µm widths. Varying depths are studied that range from 57 to 170 µm. Operation of the boiler shows increasing flow-rates with increasing capillary channel depths. Maximum fluid mass transfer rates are 12.26 mg/s from 170 µm channels, an increase of 28% over 57 µm channel devices. Maximum pressures achieved during operation are 229 Pa.

  20. Penetration of central heating boilers. Penetratie van centrale verwarmingsketels; Energiezuinige en milieuvriendelijke ketels in woningen

    Energy Technology Data Exchange (ETDEWEB)

    Bais, J.M.; Kant, A.D.; Rouw, M.

    1990-12-01

    The project 'Penetration options for new energy efficient and environment friendly heating techniques in the housing construction' aims at the calculation of market shares of heating techniques in houses for variable conditions. These conditions can be of economic, technical and social-scientific nature. The project concerns: a literature survey of prognoses of the housing supply, the heat demand, heating types and the number of individual central heating (ICV) boilers as well as a market segmentation based on property of the houses; a quantitative market research of the market section replacement/rebuilding by owners/occupants with regard to ICV boilers by means of Discrete Choice Analysis. Based on three policy scenarios the market shares and the penetration of ICV boilers can be determined by means of the analysis of data from the quantitative market survey; and, the calculation of the market shares of ICV boilers in the section new housing and replacement/rebuilding in rented houses, based on the same three scenarios as mentioned above and by means of the so-called Internal Interest Rate (IRV). 27 figs., 22 refs., 42 tabs., 2 apps.

  1. Experimental investigation of domestic micro-CHP based on the gas boiler fitted with ORC module

    Directory of Open Access Journals (Sweden)

    Wajs Jan

    2016-09-01

    Full Text Available The results of investigations conducted on the prototype of vapour driven micro-CHP unit integrated with a gas boiler are presented. The system enables cogeneration of heat and electric energy to cover the energy demand of a household. The idea of such system is to produce electricity for own demand or for selling it to the electric grid – in such situation the system user will became the prosumer. A typical commercial gas boiler, additionally equipped with an organic Rankine cycle (ORC module based on environmentally acceptable working fluid can be regarded as future generation unit. In the paper the prototype of innovative domestic cogenerative ORC system, consisting of a conventional gas boiler and a small size axial vapour microturbines (in-house designed for ORC and the commercially available for Rankine cycle (RC, evaporator and condenser were scrutinised. In the course of study the fluid working temperatures, rates of heat, electricity generation and efficiency of the whole system were obtained. The tested system could produce electricity in the amount of 1 kWe. Some preliminary tests were started with water as working fluid and the results for that case are also presented. The investigations showed that domestic gas boiler was able to provide the saturated/superheated ethanol vapour (in the ORC system and steam (in the RC system as working fluids.

  2. Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

    Directory of Open Access Journals (Sweden)

    Victor H. Rangel-Hernandez

    2016-08-01

    Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

  3. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    Energy Technology Data Exchange (ETDEWEB)

    None

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  4. CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994

    Energy Technology Data Exchange (ETDEWEB)

    BUTCHER,T.A.

    1994-01-04

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  5. Guide to Low-Emission Boiler and Combustion Equipment Selection

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  6. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  7. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  8. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  9. Expert Meeting. Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L. [Steven Winter Associates, Inc., Norwalk, CT (United States)

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  10. Expert Meeting: Optimized Heating Systems Using Condensing Boilers and Baseboard Convectors

    Energy Technology Data Exchange (ETDEWEB)

    Arena, L.

    2013-01-01

    On August 11, 2011, in Denver, CO, a Building America Expert Meeting was held in conjunction with the Building America Residential Energy Efficiency Technical Update Meeting, to review and discuss results and future plans for research to improve the performance of hydronic heating systems using condensing boilers and baseboard convectors. A meeting objective was to provide an opportunity for other Building America teams and industry experts to provide feedback and specific suggestions for the planned research.

  11. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  12. R&D and Demonstration of Large Domestic CFB Boilers

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ In order to develop large CFB boilers with independent intellectual property,Xi'an Thermal Power Research Institute (TPRI) established a laboratory with complete functions for the technical development of CFB boilers.This laboratory consists ofa 1-MW and a 4-MW CFB combustion test facilities and a laboratory for limestone desulphurization performance evaluation.It carried out tests on CFB combustion and desulphurization for Chinese typical coals and limestone and research on heat-transfer characteristics and key parts,and developed the first home-made 100-MW CFB boiler.Based on the experience of R&D,the laboratory further researched key techniques for enlarging capacity systematically,and cooperating with Harbin Boiler Co.(HBC),developed the first domestic 210-MW CFB boiler with independent intellectual property and put it into engineering demonstration,laying a solid foundation for the development of CFB boilers of even larger capacity.

  13. A Rule-Based Industrial Boiler Selection System

    Science.gov (United States)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  14. TRIO specification of a steam boiler controller

    Energy Technology Data Exchange (ETDEWEB)

    Gargantini, A. [Politecnico di Milano (Italy). Dipt. di Electronica e Informazione; Morzenti, A. [Politecnico di Milano (Italy). Dipt. di Electronica e Informazione

    1996-12-31

    We specify a controller for a steam boiler starting from an informal descriptions of its requirements. The specification is formalized in the temporal logic TRIO and its object-oriented extension TRIO+. To obtain a maximum of abstraction and reuse we make the specification parametric with respect to all equipment and hardware features, and we avoid to impose any particular strategy in the management of the available resources and in the control of the critical physical quantities. (orig.)

  15. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  16. An evaluation of deeply-cleaned coals as industrial boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    Miller, B.G.; Wincek, R.T.; Scaroni, A.W.

    1999-07-01

    AMAX Research and Development Center (AMAX) recently conducted a program for the US Department of Energy (DOE) in which processes for preparing ultra-clean coal were developed (Jha et al., 1997). The coal cleaning methods targeted were advanced column flotation and selective agglomeration. The goal was to develop a coal-based fuel, preferably a coal-water slurry fuel (CWSF), that would be a viable alternative to fuel oil or natural gas in industrial and utility boilers, and would also be appropriate for advanced combustion systems that are under development. Additional objectives were to develop near-term applications of the advanced coal cleaning technologies in new or existing coal preparation plants in order to efficiently process minus 28 mesh fines and convert them into marketable products, and to determine the extent of removal of toxic trace elements from coal by the advanced cleaning technologies. AMAX cleaned three coals in an integrated advanced column flotation and selective agglomeration process development unit. The coals were from the Taggart (Virginia), Indiana VII (Indiana) and Hiawatha (Utah) seams. As a complement to the AMAX program, Penn State is evaluating the deeply-cleaned coals as industrial boiler fuels. Specifically, the handling characteristics, combustion performance, and trace element emissions of the coals are being determined. The coals are being tested in demonstration (20 million Btu/h) and research (2 million Btu/h) boilers as part of a Penn State/DOE project characterizing trace element emissions from coal-fired industrial boilers. This paper will discuss the atomization characteristics and combustion performance (in the demonstration boiler) in a 1 ton/h filter cake re-entrainment circuit. In addition, the combustion performance of the ultra-clean CWSFs is compared to that of other CWSFs prepared in Penn State's 1 ton/h single and double-stage grinding circuit.

  17. Computer monitoring and optimization of the steam boiler performance

    OpenAIRE

    Sobota Tomasz

    2017-01-01

    The paper presents a method for determination of thermo-flow parameters for steam boilers. This method allows to perform the calculations of the boiler furnace chamber and heat flow rates absorbed by superheater stages. These parameters are important for monitoring the performance of the power unit. Knowledge of these parameters allows determining the degree of the furnace chamber slagging. The calculation can be performed in online mode and use to monitoring of steam boiler. The presented me...

  18. Optimised control of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Owens, D.H.; MacConnell, P.F.A.; Neuffer, D.; Dando, R. [University of Exeter, Exeter (United Kingdom). Centre for System and Control Engineering

    1997-07-01

    The objective of the project is to develop and specify a control methodology that will enable existing coal combustion plant to take maximum advantage of modern control techniques. The research is specifically aimed at chain-grate stoker plant (such as the test facility at the Coal Research Establishment, Cheltenham) on which little work has been done for thirty years yet which still represents a large proportion of industrial coal-fired plant in operation worldwide. In detail, the project: reviewed existing control strategies for moving grate stokers, highlighting their limitations and areas for improvements; carried out plant trials to identify the system characteristics such as response time and input/output behaviour; developed a theoretical process based on physical and chemical laws and backed up by trial data; specified control strategies for a single boiler; simulated and evaluated the control strategies using model simulations; developed of an optimised. Control strategy for a single boiler; and assessed the applicability and effects of this control strategy on multiple boiler installations. 67 refs., 34 figs.

  19. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  20. 1300°F 800 MWe USC CFB Boiler Design Study

    Science.gov (United States)

    Robertson, Archie; Goidich, Steve; Fan, Zhen

    Concern about air emissions and the effect on global warming is one of the key factors for developing and implementing new advanced energy production solutions today. One state-of-the-art solution is circulating fluidized bed (CFB) combustion technology combined with a high efficiency once-through steam cycle. Due to this extremely high efficiency, the proven CFB technology offers a good solution for CO2 reduction. Its excellent fuel flexibility further reduces CO2 emissions by co-firing coal with biomass. Development work is under way to offer CFB technology up to 800MWe capacities with ultra-supercritical (USC) steam parameters. In 2009 a 460MWe once-through supercritical (OTSC) CFB boiler designed and constructed by Foster Wheeler will start up. However, scaling up the technology further to 600-800MWe with net efficiency of 45-50% is needed to meet the future requirements of utility operators. To support the move to these larger sizes, an 800MWe CFB boiler conceptual design study was conducted and is reported on herein. The use of USC conditions (˜11 00°F steam) was studied and then the changes, that would enable the unit to generate 1300°F steam, were identified. The study has shown that by using INTREX™ heat exchangers in a unique internal-external solids circulation arrangement, Foster Wheeler's CFB boiler configuration can easily accommodate 1300°F steam and will not require a major increase in heat transfer surface areas.

  1. Visualization of 3-D temperature distribution in a 300 MW twin-furnace coal-fired boiler

    Institute of Scientific and Technical Information of China (English)

    YANG Chao; ZHOU Huai-chun; HUANG Zhi-feng

    2008-01-01

    Until now, it has been difficult to obtain on-line three-dimensional (3-D) temperature distribution information which can reflect the overall combustion condition in the furnace of a coal-fired power plant boiler. A combustion monitoring system is intro-duced which can solve the problem efficiently. Through this system, the 3-D temperature distribution in a coal-fired boiler furnace can be obtained using a novel flame image processing technique. Briefly, we first outline the visualization principle. Then, the hardware and software design of the system in a 300 MW twin-furnace coal-fired boiler are introduced in detail. The visualization of the 3-D temperature distribution in the twin-furnace boiler is realized with an industrial computer and the Distributed Control System (DCS) of the boiler. The practical operation of the system shows that it can provide valuable combustion information of a furnace and is useful for the combustion diagnosis and adjustment in coal-fired power plants.

  2. Combustion characteristics and NO formation for biomass blends in a 35-ton-per-hour travelling grate utility boiler.

    Science.gov (United States)

    Li, Zhengqi; Zhao, Wei; Li, Ruiyang; Wang, Zhenwang; Li, Yuan; Zhao, Guangbo

    2009-04-01

    Measurements were taken for a 35-ton-per-hour biomass-fired travelling grate boiler. Local mean concentrations of O(2), CO, SO(2) and NO gas species and gas temperatures were determined in the region above the grate. For a 28-ton-per-hour load, the mass ratios of biomass fly ash and boiler slag were 42% and 58%, the boiler efficiency was 81.56%, and the concentrations of NO(x) and SO(2) at 6% O(2) were 257 and 84 mg/m(3). For an 18-ton-per-hour load, the fuel burning zone was nearer to the inlet than it was for the 28-ton-per-hour load, and the contents of CO and NO in the fuel burning zone above the grate were lower.

  3. Analysis of Direct-current Boiler Oxygen Content Control Based on the MINITAB%基于 MINITAB 的直流锅炉氧量控制分析

    Institute of Scientific and Technical Information of China (English)

    郭斌

    2012-01-01

      The article mainly compares the common oxygen content control curve of 600MW direct-current boiler. By using of the advanced statistical and analysis tools of MINITAB to identify the best range of oxygen content of 600MW direct-current Boiler, the oxygen content control curve is optimized. The boiler exhaust heat loss is therefore reduced, the boiler efficiency improved and the adjustment of boiler combustion instructed.%  对比600MW 直流锅炉常用氧量调整经验曲线,利用 MINITAB 高级统计分析工具,找出600MW 直流锅炉各负荷段氧量的最佳范围,优化氧量运行曲线,降低锅炉排烟损失,提高锅炉效率,指导运行调整。

  4. 提高注汽锅炉排量研究%Study to Improve Emissions for Steam Injection Boiler

    Institute of Scientific and Technical Information of China (English)

    张国军; 于显勇; 申龙涉; 张纯静

    2012-01-01

    Injection steam boiler is a major mining equipment for heavy oil thermal injection, and also a energy consumption. Based on Jinzhou Oil Extraction Plant change steam injection boiler fuel from oil to natural gas, steam emissions were lower. Performance can not be fully played. In order to improve the efficiency of the boiler, on the basis of the current running,it should increase the emissions by 10% , while applying steam quality on - line monitoring devices to monitor operating parameters such as steam quality and so on. Meanwhile, it should improve boiler efficiency, ensure the safe operation of boilers, and reduce the cost of boiler operation.%注汽锅炉是稠油热注开采的主要设备,也是热注工艺过程的能耗大户.基于某采油厂燃油注汽锅炉将燃料改为天然气,锅炉的运行蒸汽排量均较低,性能得不到充分发挥.为了提高注汽锅炉的效率,在当前运行基础上将排量提高10%,同时应用注汽锅炉蒸汽干度在线监测装置对锅炉的蒸汽干度等运行参数进行监控,提高锅炉效率,保证锅炉安全运行,降低锅炉运行成本.

  5. Thermodynamic Analysis on Steam Parameters of the Steam Boiler%油田注汽锅炉蒸汽参数的热力学分析

    Institute of Scientific and Technical Information of China (English)

    董珊珊; 王为民; 刘广鑫; 陈顺江; 张鑫; 贾冯睿; 赵桐

    2014-01-01

    Aiming at the problem of high energy consumption in the steam boiler, exergy analysis model of the steam boiler was established by "black box" model analysis method. Exergy efficiency and thermal efficiency of the steam boiler in a domestic oilfield were calculated. The influence of the steam pressure, the steam quality and the steam evaporation on the exergy efficiency and the thermal efficiency of the steam boiler was investigated. The research results show that, with increasing of the steam pressure and steam quality, the exergy efficiency and the thermal efficiency of the steam boiler decrease; but with increasing of the steam evaporation, the exergy efficiency and the thermal efficiency of the steam boiler increase. Among them, influence of the steam evaporation on the exergy efficiency and thermal efficiency of the boiler is the greatest; when the steam evaporation increases 0.2 t/h,the exergy efficiency of the steam boiler increases by about 0.30%, the thermal efficiency increases by about 0.70%.%针对油田注汽锅炉能耗过高问题,运用“黑箱”模型分析方法,建立了注汽锅炉火用分析模型,对国内某油田注汽锅炉进行了火用效率和热效率计算。分析了蒸汽压力、蒸汽干度和蒸汽蒸发量3个影响油田注汽锅炉火用效率和热效率的影响因素及其变化规律。研究表明,火用效率和热效率随蒸汽压力、蒸汽干度的增大而降低,随蒸汽蒸发量的增大而升高。其中,蒸汽蒸发量对锅炉火用效率和热效率影响最大,蒸汽蒸发量每增大0.2 t/h,锅炉火用效率增大约为0.30%,热效率增大约为0.70%。

  6. 10 CFR 431.106 - Uniform test method for the measurement of energy efficiency of commercial water heaters and hot...

    Science.gov (United States)

    2010-01-01

    ... Instantaneous Water Heaters and Hot Water Supply Boilers* Thermal Efficiency ANSI Z21.10.3-1998, § 2.9** A. For... Instantaneous Water Heaters and Hot Water Supply Boilers* Thermal Efficiency ANSI Z21.10.3-1998, § 2.9** (2) Oil...) Assume that the thermal efficiency (Et) of electric water heaters with immersed heating elements is...

  7. The reapplication of energetic materials as boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    Buckley, S.G.; Sclippa, G.C.; Ross, J.R. [and others

    1997-02-01

    Decommissioning of weapons stockpiles, off-specification production, and upgrading of weapons systems results in a large amount of energetic materials (EM) such as rocket propellant and primary explosives that need to be recycled or disposed of each year. Presently, large quantities of EM are disposed of in a process known as open-burn/open-detonation (OB/OD), which not only wastes their energy content, but may release large quantities of hazardous material into the environment. Here the authors investigate the combustion properties of several types of EM to determine the feasibility of reapplication of these materials as boiler fuels, a process that could salvage the energy content of the EM as well as mitigate any potential adverse environmental impact. Reapplication requires pretreatment of the fuels to make them safe to handle and to feed. Double-base nitrocellulose and nitroglycerin, trinitrotoluene (TNT), nitroguanidine, and a rocket propellant binder primarily composed of polybutidiene impregnated with aluminum flakes have been burned in a 100-kW downfired flow reactor. Most of these fuels have high levels of fuel-bound nitrogen, much of it bound in the form of nitrate groups, resulting in high NO{sub x} emissions during combustion. The authors have measured fuel-bound nitrate conversion efficiencies to NO{sub x} of up to 80%, suggesting that the nitrate groups do not follow the typical path of fuel nitrogen through HCN leading to NO{sub x}, but rather form NO{sub x} directly. They show that staged combustion is effective in reducing NO{sub x} concentrations in the postcombustion gases by nearly a factor of 3. In the rocket binder, measured aluminum particle temperatures in excess of 1700{degrees}C create high levels of thermal NO{sub x}, and also generate concern that molten aluminum particles could potentially damage boiler equipment. Judicious selection of the firing method is thus required for aluminum-containing materials.

  8. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    Science.gov (United States)

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  9. Low-cost Evaporator Protection Method against Corrosion in a Pulverized Coal Fired Boiler

    Directory of Open Access Journals (Sweden)

    Arkadiusz Krzysztof Dyjakon

    2010-07-01

    Full Text Available Corrosion processes appearing on the watertubes in a combustion chamber of pulverized coal-fired boilers require permanent control and service. Subject to the power plant strategy, different anti-corrosion protection methods can be applied. Technical-economical analysis has been performed to evaluate and support the decisions on maintenance and operation services. The paper presents and discusses results of the application of an air protection system in boiler OP-230 in view of anti-corrosion measures. It is indicated that a low-cost protection method of watertubes (evaporator against corrosion can be efficient and lead to financial savings in comparison to the standard procedure of replacement of watertube panels.

  10. Modeling and experiments of biomass combustion in a large-scale grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2007-01-01

    and experiments are both done for the grate boiler. The comparison between them shows an overall acceptable agreement in tendency. However at some measuring ports, big discrepancies between the modeling and the experiments are observed, mainly because the modeling-based boundary conditions (BCs) could differ...... is exposed to preheated inlet air while the top of the bed resides within the furnace. Mathematical modeling is an efficient way to understand and improve the operation and design of combustion systems. Compared to modeling of pulverized fuel furnaces, CFD modeling of biomass-fired grate furnaces...... is inherently more difficult due to the complexity of the solid biomass fuel bed on the grate, the turbulent reacting flow in the combustion chamber and the intensive interaction between them. This paper presents the CFD validation efforts for a modern large-scale biomass-fired grate boiler. Modeling...

  11. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  12. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tice, D.R.; Platts, N.; Raffel, A.S. [Serco Assurance (United Kingdom); Rudge, A. [British Energy Generation Ltd. (United Kingdom)

    2002-07-01

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid

  13. Large CFB Boilers with Good Prospects in China

    Institute of Scientific and Technical Information of China (English)

    Zhao Changsui

    2007-01-01

    @@ Since many CFB boilers have been put into use, there exist a number of problems urgent to be solved. Based on investigation and analysis on the operating condition of large CFB boilers, ten kinds of the common problems are summed up and relative countermeasures are put forward.

  14. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... bed. (3) Where a boiler or process heater of less than 44 megawatts (150 million British thermal units... heaters. 63.988 Section 63.988 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters....

  15. 21 CFR 173.310 - Boiler water additives.

    Science.gov (United States)

    2010-04-01

    ... CONSUMPTION Specific Usage Additives § 173.310 Boiler water additives. Boiler water additives may be safely... Applied Nutrition's Library, Food and Drug Administration, 5100 Paint Branch Pkwy., College Park, MD 20740... Center for Food Safety and Applied Nutrition's Library, Food and Drug Administration, 5100 Paint...

  16. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  17. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  18. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  19. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  20. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  1. Multiloop control of a drum boiler

    Directory of Open Access Journals (Sweden)

    Alena Kozáková

    2014-05-01

    Full Text Available The Equivalent Subsystems Method (ESM (Kozáková et al., 2011 is methodology of decentralized controller design in the frequency domain which allows designing local controllers using any SISO frequency domain method. The paper deals with the digital ESM version where digital local PID controllers guaranteeing required performance for the full system are designed for individual equivalent subsystems using the practice-oriented Sine-wave method (Bucz et al., 2012. The proposed decentralized controller design procedure was verified on the nonlinear benchmark drum boiler simulation model (Morilla, 2012.

  2. Controlling formaldehyde emissions with boiler ash.

    Science.gov (United States)

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  3. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    This paper addresses the problem of an optimal actuator configuration in an economic perspective. The objective is to minimize the economical cost of operating a given plant. Functionals encapsulating information of the business objectives given the different actuators has been established...... with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  4. Conversion of a recovery boiler to bark burning

    Energy Technology Data Exchange (ETDEWEB)

    Barsin, J.A.; Pottera, J.; Stewart, G.

    1988-03-01

    Georgia-Pacific (GP) operates a large integrated pulp and paper mill in Crossett, Ark., which produces in excess of 1400 dry tons/day of various grades of bleached kraft paper. Steam generation in the mill is approximately 1.2 million lb/h, which is supplied by a 1500-ton recovery boiler, a 400,000-lb/h wood-waste boiler, and two power boilers. Because GP wanted to minimize its use of natural gas as a boiler fuel and because it had a retired recovery boiler which could be converted, the decision was made to proceed with this fuel conversion product as a means of reducing energy costs per ton of product. This paper also discusses the biomass fuel handling system.

  5. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  6. Achieving New Source Performance Standards (NSPS) Emission Standards Through Integration of Low-NOx Burners with an Optimization Plan for Boiler Combustion

    Energy Technology Data Exchange (ETDEWEB)

    Wayne Penrod

    2006-12-31

    The objective of this project was to demonstrate the use of an Integrated Combustion Optimization System to achieve NO{sub X} emission levels in the range of 0.15 to 0.22 lb/MMBtu while simultaneously enabling increased power output. The project plan consisted of the integration of low-NO{sub X} burners and advanced overfire air technology with various process measurement and control devices on the Holcomb Station Unit 1 boiler. The plan included the use of sophisticated neural networks or other artificial intelligence technologies and complex software to optimize several operating parameters, including NO{sub X} emissions, boiler efficiency, and CO emissions. The program was set up in three phases. In Phase I, the boiler was equipped with sensors that can be used to monitor furnace conditions and coal flow to permit improvements in boiler operation. In Phase II, the boiler was equipped with burner modifications designed to reduce NO{sub X} emissions and automated coal flow dampers to permit on-line fuel balancing. In Phase III, the boiler was to be equipped with an overfire air system to permit deep reductions in NO{sub X} emissions. Integration of the overfire air system with the improvements made in Phases I and II would permit optimization of boiler performance, output, and emissions. This report summarizes the overall results from Phases I and II of the project. A significant amount of data was collected from the combustion sensors, coal flow monitoring equipment, and other existing boiler instrumentation to monitor performance of the burner modifications and the coal flow balancing equipment.

  7. 工业煤粉锅炉控制系统的开发及应用%Development and application of industrial pulverized coal boiler control system

    Institute of Scientific and Technical Information of China (English)

    麻林

    2014-01-01

    With the promotion of energy saving and environmental protection, improve the industrial boiler thermal efficiency is one of the most important parts, small and medium-sized industrial pulverized coal boiler is developed in recent years is more efficient coal-fired industrial boilers, the boiler of 200μm pulverized coal combustion stability has a very high demand, while new auxiliary unit. According to the characteristics of the pulverized coal boiler, developed a set of pulverized coal boiler con-trol system. The characteristics of the control system mainly includes additional storage, powder, powder supply control, combus-tion control and diagnosis of combustion control, to ensure the safe, stable, efficient pulverized coal boiler operation.%随着近几年节能环保的提倡,提高工业锅炉热效率是其中重要的部分,中小型工业煤粉锅炉是近几年出现的较为高效的燃煤工业锅炉,该锅炉对200目煤粉的稳定燃烧有很高的要求,同时新增辅机配套单元。针对工业煤粉锅炉的特点,开发了一套工业煤粉锅炉控制系统。该控制系统特点主要有:储粉、供粉控制、煤粉燃烧控制和燃烧诊断控制,从而保障了工业煤粉锅炉安全、稳定、高效的运行。

  8. Time-resolved analysis of primary volatile emissions and secondary aerosol formation potential from a small-scale pellet boiler

    Science.gov (United States)

    Czech, Hendryk; Pieber, Simone M.; Tiitta, Petri; Sippula, Olli; Kortelainen, Miika; Lamberg, Heikki; Grigonyte, Julija; Streibel, Thorsten; Prévôt, André S. H.; Jokiniemi, Jorma; Zimmermann, Ralf

    2017-06-01

    Small-scale pellet boilers and stoves became popular as a wood combustion appliance for domestic heating in Europe, North America and Asia due to economic and environmental aspects. Therefore, an increasing contribution of pellet boilers to air pollution is expected despite their general high combustion efficiency. As emissions of primary organic aerosol (POA) and permanent gases of pellet boilers are well investigated, the scope of this study was to investigate the volatile organic emissions and the formation potential of secondary aerosols for this type of appliance. Fresh and aged emissions were analysed by a soot-particle aerosol time-of-flight mass spectrometry (SP-AMS) and the molecular composition of the volatile precursors with single-photon ionisation time-of-flight mass spectrometry (SPI-TOFMS) at different pellet boiler operation conditions. Organic emissions in the gas phase were dominated by unsaturated hydrocarbons while wood-specific VOCs, e.g. phenolic species or substituted furans, were only detected during the starting phase. Furthermore, organic emissions in the gas phase were found to correlate with fuel grade and combustion technology in terms of secondary air supply. Secondary organic aerosols of optimised pellet boiler conditions (OPT, state-of-the-art combustion appliance) and reduced secondary air supply (RSA, used as a proxy for pellet boilers of older type) were studied by simulating atmospheric ageing in a Potential Aerosol Mass (PAM) flow reactor. Different increases in OA mass (55% for OPT, 102% for RSA), associated with higher average carbon oxidation state and O:C, could be observed in a PAM chamber experiment. Finally, it was found that derived SOA yields and emission factors were distinctly lower than reported for log wood stoves.

  9. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the

  10. Oil condensation boilers and problems with sulphur. Sulphur separation for oil-fired condensation boilers and flue gas scrubbers - six measurements at different boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1988-11-01

    Three condensation boilers, one condensating scrubber boiler and two waste gas scrubbers were the objects of measurements made to determine to what degree sulphur is separated. The three condensation boilers which are only equipped with a condenser for the condensation of the combustion water shaved separation levels of between 0.5 and 3.5%. They are therefore not suitable for cutting the SO/sub 2/-emissions from the combustion of sulphur-containing fuel oil. The washer boilers showed better results (40-45%) despite the fact that it works with acid washing liquid (2.85 pH). To explain the high level of separation one must assume that under oxygen influence a large part of the sulphur dioxide is further oxidised to sulphuric acid. Alkaline washers showed very good separations of up to 90%. Here again a large part of the sulphur dioxide further oxidises to sulfates.

  11. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... steam locomotive boiler, the steam locomotive owner and/or operator shall file with the FRA Regional... the boiler. Whenever welded or riveted repairs are performed on stayed portions of a steam...

  12. 46 CFR 52.20-17 - Opening between boiler and safety valve (modifies PFT-44).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Opening between boiler and safety valve (modifies PFT-44). 52.20-17 Section 52.20-17 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Requirements for Firetube Boilers § 52.20-17 Opening between boiler and safety...

  13. 46 CFR 91.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the..., respecting material and inspection of hulls, boilers, and machinery, and the certificate of...

  14. 46 CFR 189.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... inspection of hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels... chapter, respecting material and construction of hulls, boilers, and machinery, and certificate...

  15. 46 CFR 71.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery..., boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the standards... and inspection of hulls, boilers, and machinery, and the certificate of classification...

  16. 朝阳市工业锅炉能耗现状及节能措施%The Status and Countermeasure of Industrial Boiler Energy Consumption in Chaoyang

    Institute of Scientific and Technical Information of China (English)

    高岩

    2016-01-01

    通过对朝阳市工业锅炉能效状况进行抽样测试统计,说明当地在用工业锅炉的能耗现状,分析其效率不高的原因,并针对性提出具体的节能措施。%Through the sample test statistics of energy efficiency status of industrial boiler in Chaoyang, it showed the local current situation of energy consumption of industrial boilers, analyzed reasons of low efficiency, and put forward specific measures for energy saving.

  17. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  18. Advanced char burnout models for the simulation of pulverized coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

    2005-07-01

    The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

  19. Optimization of low-NO{sub x} overfire air systems to improve boiler performance

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, R.E.; Shiomoto, G.H.; Quartucy [Fossil Energy Research Corporation, Laguna Hills, CA (United States)

    1996-05-01

    Overfire air (OFA) is a common post-retrofit NO{sub x} control measure that can adversely impact coal-fired utility boiler performance if not properly implemented. Some utilities have experienced a significant increase in fly ash carbon content, difficulty in maintaining efficient operating O{sub 2} levels, and changes in furnace heat absorption as the result of installing OFA systems. Although staged combustion conditions and coal properties have often been cited as reasons for increased fly ash carbon content and LOI, the importance of optimizing OFA system performance during post-retrofit commissioning and warranty testing has not been adequately recognized. This paper outlines combustion diagnostic and analysis techniques that have been successfully used to evaluate OFA mixing, penetration and combustion uniformity on typical coal-fired utility boilers. Field test data is provided illustrating the results of combustion diagnostic testing on several units where the distribution of air flow to the OFA ports was not well balanced or the OFA penetration and mixing, were not sufficient to achieve uniform combustion. The paper includes a discussion of instrumentation used to adjust OFA parameters to optimize both NO{sub x} emissions and boiler performance. OFA tuning at one 250 MW tangentially-fired unit reduced the O{sub 2} level where CO emissions were first encountered from 4.25 percent O{sub 2} to less than three percent O{sub 2} at the economizer exit.

  20. First on-sun test of NaK pool-boiler solar receiver

    Science.gov (United States)

    Moreno, J. B.; Andraka, C. E.; Moss, T. A.; Cordeiro, P. G.; Dudley, V. E.; Rawlinson, K. S.

    During 1989-1990, a refluxing liquid-metal pool-boiler solar receiver designed for dish/Stirling application at 75 kW(sub t) throughput was successfully demonstrated at Sandia National Laboratories. Significant features of this receiver included (1) boiling sodium as the heat transfer medium, and (2) electric-discharge-machined (EDM) cavities as artificial nucleation sites to stabilize boiling. Following this first demonstration, a second-generation pool-boiler receiver that brings the concept closer to commercialization has been designed, constructed, and successfully tested. For long life, the new receiver is built from Haynes Alloy 230. For increased safety factors against film boiling and flooding, the absorber area and vapor-flow passages have been enlarged. To eliminate the need for trace heating, sodium has been replaced by the sodium-potassium alloy NaK-78. To reduce manufacturing costs, the receiver has a powdered-metal coating instead of EDM cavities for stabilization of boiling. To control incipient-boiling superheats, especially during hot restarts, it contains a small amount of xenon. In this paper, we present the receiver design and report the results of on-sun tests using a nominal 75 kW(sub t) test-bed concentrator to characterize boiling stability, hot-restart behavior, and thermal efficiency at temperatures up to 750 C. We also report briefly on late results from an advanced-concepts pool-boiler receiver.

  1. Development of a pellet boiler with Stirling engine for m-CHP domestic application

    Energy Technology Data Exchange (ETDEWEB)

    Crema, Luigi; Alberti, Fabrizio; Bertaso, Alberto; Bozzoli, Alessandro [Fondazione Bruno Kessler (FBK), Povo, Trento (IT). Renewable Energies and Environmental Technologies Unit (REET)

    2011-12-15

    A new sustainable technology has been designed by Fondazione Bruno Kessler through its unit Renewable Energies and Environmental Technologies. This technology is realized integrating in a single system (1) a Stirling engine (mRT-1K) from a pre-engineering design of Allan J. Organ; (2) a micro-heat exchanger technology, to reduce the net transfer unit deficit on the hot side of the heat engine; (3) a customized pellet boiler, able to extract electrical and thermal power; and (4) a customized hydraulic circuit, connecting the cool side of the Stirling engine and the heat generation on the second section of the pellet boiler. The objective of this paper was to present a new technology for the micro-cogeneration of energy at a distributed level able to be integrated in domestic dwellings. Most part of the available biomass is used in buildings for the generation of thermal power for indoor heating and, in minor cases, for hot sanitary water. In the Province of Trento, 88% of the biomass is used for this purpose. The full system is actually under integration for the test phase and not yet tested. The first tests on the single components have confirmed preliminary results on the Stirling engine with respect to the tolerances, pressurization, and proper integration of the electrical generator-driven control system. The pellet boiler has been tested separately, confirming an overall thermal efficiency of 90%. (orig.)

  2. Growth and property development of convection pass deposits in recovery boilers : final project project.

    Energy Technology Data Exchange (ETDEWEB)

    Lien, Steve J. (Georgia Institute of Technology, Atlanta, GA); Baxter, Larry L.; Frederick, W. James Jr. (Georgia Institute of Technology, Atlanta, GA); Wessel, Richard A. (Babcock & Wilcox Company, Barberton, OH)

    2004-11-01

    As part of the U.S. Department of Energy (DOE) Office of Industrial Technologies (OIT) Industries of the Future (IOF) Forest Products research program, the mechanisms of particle deposition and properties of deposits that form in the convection passes of recovery boilers were investigated. Research from experimental facilities at Sandia National Laboratories, the Institute of Paper Science and Technology (IPST), and the University of Toronto (U of T) was coordinated into a single effort to define the controlling mechanisms and rates of deposition. Deposition rates were recorded on a volumetric and mass basis in a Sandia facility for particle sizes in the range of 0.1 to 150 {micro}m. Deposit thickness, mass, spectral emissivity, thermal conductivity, surface temperature, and apparent density were monitored simultaneously and in situ on instrumented probes that allow determination of heat flux and probe surface temperature. Particle composition and mass deposition rates were also recorded in a U of T facility for particle sizes in the range of 100 to 600 {micro}m. These measurements allowed determination of the liquid content and sticking efficiency of carryover particles that inertially impact on a deposition probe. In addition, information on particulates, stable gas species, gas temperature and velocity were obtained from field tests in an operating recovery boiler. The results were used to develop algorithms appropriate for use in computer codes that simulate recovery boilers. Representative calculations were performed using B&W's comprehensive recovery boiler model to demonstrate the use of the algorithms in such computer codes. Comparisons between observations in commercial systems and model predictions were made to identify algorithm strengths and weaknesses.

  3. Reburning Characteristics of Residual Carbon in Fly Ash from CFB Boilers

    Science.gov (United States)

    Zhang, S. H.; Luo, H. H.; Chen, H. P.; Yang, H. P.; Wang, X. H.

    The content of residual carbon in fly ash of CFB boilers is a litter high especially when low-grade coal, such as lean coal, anthracite coal, gangue, etc. is in service, which greatly influences the efficiency of boilers and fly ash further disposal. Reburn of fly ash through collection, recirculation in CFB furnace or external combustor is a possibly effective strategy to decrease the carbon content, mainly depending on the residual carbon reactivity. In this work, the combustion properties of residual carbon in fly ash and corresponding original coal from large commercial CFB boilers (Kaifeng (440t/h), and Fenyi (410t/h), all in china) are comparably investigated through experiments. The residual carbon involved was firstly extracted and enriched from fly ash by means of floating elutriation to mitigate the influence of ash and minerals on the combustion behavior of residual carbon. Then, the combustion characteristic of two residual carbons and the original coal particles was analyzed with thermogravimetric analyzer (TGA, STA409C from Nestch, Germany). It was observed that the ignition temperature of the residual carbon is much higher than that of original coal sample, and the combustion reactivity of residual carbon is not only dependent on the original coal property, but also the operating conditions. The influence of oxygen content and heating rate was also studied in TGA. The O2 concentration is set as 20%, 30%, 40% and 70% respectively in O2/N2 gas mixture with the flow rate of 100ml/min. It was found that higher oxygen content is favor for decreasing ignition temperature, accelerating the combustion rate of residual carbon. And about 40% of oxygen concentration is experimentally suggested as an optimal value when oxygen-enriched combustion is put into practice for decreasing residual carbon content of fly ash in CFB boilers.

  4. Smooth Surfaces: A review of current and planned smooth surface technologies for fouling resistance in boiler

    Energy Technology Data Exchange (ETDEWEB)

    Corkery, Robert; Baefver, Linda; Davidsson, Kent; Feiler, Adam

    2012-02-15

    Here we have described the basics of boilers, fuels, combustion, flue gas composition and mechanisms of deposition. We have reviewed coating technologies for boiler tubes, including their materials compositions, nano structures and performances. The surface forces in boilers, in particular those relevant to formation of unwanted deposits in boilers have also been reviewed, and some comparative calculations have been included to indicate the procedures needed for further study. Finally practical recommendations on the important considerations in minimizing deposition on boiler surfaces are made

  5. Engineering and organizational solutions for improvement of engineering and economic characteristics of the TPE-216 boilers equipped with MV-3300/800/490 pulverizing fans

    Science.gov (United States)

    Kirillov, M. V.; Safronov, P. G.

    2014-07-01

    Efficiency of coal-fired boilers is determined in many respects by optimal operation of the coal-pulverizing plants that are increasingly frequently equipped with pulverizing fans. By an example of retrofitted MV-3300/800/490 pulverizing fans, the effects of different factors on the performance and economic efficiency of the coal-pulverizing plants are analyzed. The experience gained in retrofitting MV-3300/800/490 pulverizing fans by introducing the three-crusher operation mode of a TPE-216 boiler employing the internal recirculation and a blading device in the classifier was also studied. Optimization of the boiler's operation mode was made when switching over from the four-crusher to the three-crusher mode, which considerably improved the engineering and economic characteristics.

  6. 国内工业锅炉节能发展现状%Current Development Situation of Industrial Boiler Energy Saving in China

    Institute of Scientific and Technical Information of China (English)

    屠欣鑫; 孙振波; 邢璐

    2015-01-01

    目前国内工业锅炉与国外发达国家相比,热效率偏低。本文从能耗、数量、标准等方面系统阐述了国内工业锅炉的发展现状,描述了目前主要采用的节能技术,指出了影响锅炉热效率的主要因素,并给出了相关对策。%Compared with the industrial boiler of developed countries, the thermal efficiency of that in China is low. This paper expounds the current development situation of industrial boilers in China from aspects of energy consumption, quantity, standard, describes the main energy saving technology at present, points out the main factors influencing the boiler thermal efficiency and puts forawrd the relevant countermeasures.

  7. Improvement of steam temperature control in supercritical once thru boilers

    OpenAIRE

    黒石, 卓司; 藤川, 卓爾

    2009-01-01

     New steam temperature control logic for supercritical once thru boilers was developed from the view point of simplicity similar to that of the conventional sub-critical drum type boilers. Water wall outlet steam temperature can be controlled more easily due to larger specific heat capacity of steam than super heater outlet steam temperature. By dividing temperature control into two parts, one at water wall outlet by fuel flow and the other at SH(super heater) outlet by SH spray flow, boiler ...

  8. Industrial Research of Condensing Unit for Natural Gas Boiler House

    Science.gov (United States)

    Ziemele, Jelena; Blumberga, Dagnija; Talcis, Normunds; Laicane, Ilze

    2012-12-01

    In the course of work industrial research was carried out at the boiler plant A/S "Imanta" where a 10MW passive condensing economizer working on natural gas was installed after the 116MW water boiler. The work describes the design of the condensing economizer and wiring diagram. During the industrial experiment, the following measurements were made: the temperature of water before and after the economizer; the ambient temperature; the quantity of water passing through the economizer; heat, produced by the economizer and water boilers. The work summarizes the data from 2010-2011.

  9. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle;

    This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

  10. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were...... compared with available gas temperature and species concentration measurements showing good agreement. Combustionof biomass in grate-based boilers is often associated with high emission levels and relatively high amounts of unburnt carbon in the fly ash.Based on the CFD analysis, it is suggested that poor...

  11. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle;

    2005-01-01

    This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

  12. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  13. Conceptual Design of Oxygen-Based PC Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Seltzer; Zhen Fan

    2005-09-01

    {sub 2} rich stream for sequestration. FW has developed a conceptual design of an O{sub 2} fired boiler to determine overall plant performance and economics. Five subtasks were conducted: (1) a literature review, (2) a system design and analysis, (3) a low NOx burner design and analysis, (4) a furnace and heat recovery area design analysis, and (5) an economic analysis. The objective of the literature search is to locate any data/information relevant to the Oxygen-Based PC Boiler conceptual design. The objective of the system design and analysis task is to optimize the PC boiler plant by maximizing system efficiency within practical considerations. Simulations of the oxygen-fired plant with CO{sub 2} sequestration were conducted using Aspen Plus and were compared to a reference air-fired 460 MW plant. Flue gas recycle is used in the O{sub 2}-fired PC to control the flame temperature. Parametric runs were made to determine the effect of flame temperature on system efficiency and required waterwall material and thickness. The degree of improvement on system efficiency of various modifications including hot gas recycle, purge gas recycle, flue gas feedwater recuperation, and recycle purge gas expansion were investigated. The selected O{sub 2}-fired design case has a system efficiency of 30.6% compared to the air-fired system efficiency of 36.7%. The design O{sub 2}-fired case requires T91 waterwall material and has a waterwall surface area of only 65% of the air-fired reference case. The objective of the low NOx burner design and analysis task is to optimize the burner design to ensure stable ignition, to provide safe operation, and to minimize pollutant formation. The burners were designed and analyzed using the Fluent CFD computer program. Four burner designs were developed: (1) with no OFG and 65% flue gas recycle, (2) with 20% OFG and 65% flue gas recycle, (3) with no OFG and 56% flue gas recycle and (4) with 20% OFG and 56% flue gas recycle. A 3-D Fluent simulation was

  14. Rapid ignition of fluidized bed boiler

    Science.gov (United States)

    Osborn, Liman D.

    1976-12-14

    A fluidized bed boiler is started up by directing into the static bed of inert and carbonaceous granules a downwardly angled burner so that the hot gases cause spouting. Air is introduced into the bed at a rate insufficient to fluidize the entire bed. Three regions are now formed in the bed, a region of lowest gas resistance, a fluidized region and a static region with a mobile region at the interface of the fluidized and static regions. Particles are transferred by the spouting action to form a conical heap with the carbonaceous granules concentrated at the top. The hot burner gases ignite the carbonaceous matter on the top of the bed which becomes distributed in the bed by the spouting action and bed movement. Thereafter the rate of air introduction is increased to fluidize the entire bed, the spouter/burner is shut off, and the entire fluidized bed is ignited.

  15. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    and to verify whether nonlinear control is needed. Finally a controller based on single loop theory is used to analyse if input constraints become active when rejecting transient behaviour from the disturbance steam flow. The model analysis shows large variations in system gains at steady state as function...... supported by a dynamical decoupling. The results indicate that input constraints will become active when the controller responds to transients in the steam flow disturbance. For this reason an MPC (model predictive control) strategy capable of handling constraints on states and control signals should...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  16. Study of Corrosion in a Biomass Boiler

    Directory of Open Access Journals (Sweden)

    C. Berlanga

    2013-01-01

    Full Text Available Biomass plants, apart from producing energy, help to reduce CO2(g emissions. One of the biggest problems for their development is superheater corrosion due to fuel corrosivity, especially of the straw. This limits both the temperature of the vapour and also the effectiveness of the plant. In order to know more about the reactions which happen inside the boiler of biomass, thermodynamic calculations using software (HSC Chemistry have been carried out. Field tests have been carried out in the Sangüesa Biomass Plant in Navarra (Spain: determination of the types of oxides and the deposits formed on the superheaters tubes as well as a program to measure temperatures. Finally, the global results are discussed.

  17. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

  18. Simultaneous microalgal biomass production and CO2 fixation by cultivating Chlorella sp. GD with aquaculture wastewater and boiler flue gas.

    Science.gov (United States)

    Kuo, Chiu-Mei; Jian, Jhong-Fu; Lin, Tsung-Hsien; Chang, Yu-Bin; Wan, Xin-Hua; Lai, Jinn-Tsyy; Chang, Jo-Shu; Lin, Chih-Sheng

    2016-12-01

    A microalgal strain, Chlorella sp. GD, cultivated in aquaculture wastewater (AW) aerated with boiler flue gas, was investigated. When AW from a grouper fish farm was supplemented with additional nutrients, the microalgal biomass productivity after 7days of culture was 0.794gL(-1)d(-1). CO2 fixation efficiencies of the microalgal strains aerated with 0.05, 0.1, 0.2, and 0.3vvm of boiler flue gas (containing approximately 8% CO2) were 53, 51, 38, and 30%, respectively. When the microalgal strain was cultured with boiler flue gas in nutrient-added AW, biomass productivity increased to 0.892gL(-1)d(-1). In semi-continuous cultures, average biomass productivities of the microalgal strain in 2-day, 3-day, and 4-day replacement cultures were 1.296, 0.985, and 0.944gL(-1)d(-1), respectively. These results demonstrate the potential of using Chlorella sp. GD cultivations in AW aerated with boiler flue gas for reusing water resources, reducing CO2 emission, and producing microalgal biomass.

  19. Chemical and physical properties of highly-loaded coal-water fuels and their effect on boiler performance

    Energy Technology Data Exchange (ETDEWEB)

    Farthing, G.A. Jr.; Daley, R.D.; Vecci, S.J.; Michaud, E.R.

    1983-01-01

    Coal-water fuels (CWF) are being developed as substitute fuels for industrial and utility boilers presently burning oil. The chemical and physical properties of CWF vary widely depending on the coal and preparation process used. Also, the traditional methods for characterizing fuels and existing correlations between boiler performance and fuel properties may not be applicable to CWF. Babcock and Wilcox is working under contract to the Electric Power Research Institute to determine the range of properties a CWF should have to qualify as a boiler fuel. Laboratory fuels characterization methods are being developed for use as standard procedures for measuring the key properties related to storage, atomization, combustion, handling in various transport systems, and deposition tendencies on boiler heat transfer surfaces. The relationship between laboratory-measured rheological characteristics of CWF's and their pipe flow and combustion performance is being determined. Atomization studies are being performed in a newly constructed atomization facility having the capability of testing atomizers at fuel flows equivalent to 5 to 50 million Btu/h. Atomization quality is assessed using laser diagnostics to determine droplet size and velocity distributions. Flame stability and combustion efficiency are being correlated with atomization quality through combustion testing at 5 x 10/sup 6/ Btu/h. The status of these studies is reported.

  20. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2013-09-30

    ) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  1. Orion Ammonia Boiler System Preflight Test Preparations

    Science.gov (United States)

    Levitt, Julia L.

    2017-01-01

    The Environmental Controls and Life Support Systems (ECLSS) branch at Kennedy Space Center (KSC) is currently undergoing preparations for ground testing of the Orion Multi-Purpose Crew Vehicle (MPCV) to prepare its subsystems for EM-1 (Exploration Mission-1). EM-1, Orions second unmanned flight, is a three-week long lunar mission during which the vehicle will complete a 6-day retrograde lunar orbit before returning to Earth. This paper focuses on the work done during the authors 16-week internship with the Mechanical Engineering Branch of KSCs Engineering Directorate. The authors project involved assisting with the preparations for testing the Orion MPCVs ammonia boiler system. The purpose of the ammonia boiler system is to keep the spacecraft sufficiently cool during the reentry portion of its mission, from service module (SM) separation to post-landing. This system is critical for keeping both the spacecraft (avionics and electronics) and crew alive during reentry, thus a successful test of the system is essential to the success of EM-1. XXXX The author was able to draft a detailed outline of the procedure for the ammonia system functional test. More work will need to be done on the vehicle power-up and power-down portions of the procedure, but the ammonia system testing portion of the procedure is thorough and includes vehicle test configurations, vehicle commands, and GSE. The author was able to compile a substantial list of questions regarding the ammonia system functional test with the help of her mentors. A significant number of these questions were answered in the teleconferences with Lockheed Martin.

  2. 46 CFR 52.01-2 - Adoption of section I of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section I of the ASME Boiler and Pressure...) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-2 Adoption of section I of the ASME Boiler and Pressure Vessel Code. (a) Main power boilers and auxiliary boilers shall be designed,...

  3. Emissions from Power Plant and Industrial Boiler Sector

    Data.gov (United States)

    U.S. Environmental Protection Agency — This asset provides hourly data on SO2, NOx, and CO2 emissions; gross load, steam load, and heat input; from electricity generation units and industrial boilers from...

  4. Transparent and Explicable Boiler Fouling Monitoring with Fuzzy Neural Newtwork

    Institute of Scientific and Technical Information of China (English)

    BinWu; You-TingShen

    1998-01-01

    Fouling on boiler beating surfaces is one of the important factors that damage boiler's economical performance and safety,with on-line monitoring of foiling states on boler heating surfaces,it is possible to optimize sootblower system,to visualize fouling states,to improve performance,as well as to remedy the insufficiency of experiment research in boiler heating surface fouling process.New method based on Fuzzy Neural Network(FNN) is presented to monitor fouling states on boiler heating surfaces on-line.Compared with regular methods,since FNN's reasoning process is transparent and comprehensible,it is possible to explain and comprehend reasoning process,which makes the FNN based system perform as an additional operation consulting system.

  5. MIX DESIGN FOR OIL-PALM-BOILER CLINKER (OPBC) CONCRETE

    African Journals Online (AJOL)

    DEPT OF AGRICULTURAL ENGINEERING

    Keywords: Oil-Palm-Boiler Clinker (OPBC), Solid Waste, Mix Design, Lightweight Concrete, ... pality. These solid wastes and by-products, ... alternative to the conventional concrete materi- ... to produce steam to generate electricity for the.

  6. Numerical simulation of a biomass fired grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2006-01-01

    Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on....... For a grate boiler, the modeling the interaction of the fuel bed and the gas phase above the bed is also essential. Much effort can be found in literature on developing bed models whose results are introduced into CFD simulations of freeboard as inlet conditions. This paper presents a CFD analysis...... of the largest biomass-fired grate boiler in Denmark. The focus of this paper is to study how significantly an accurate bed model can affect overall CFD results, i.e., how necessarily it is to develop an accurate bed model in terms of the reliability of CFD results. The ultimate purpose of the study is to obtain...

  7. Low Cost Polymer heat Exchangers for Condensing Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  8. Sodium reflux pool-boiler solar receiver on-sun test results

    Energy Technology Data Exchange (ETDEWEB)

    Andraka, C E; Moreno, J B; Diver, R B; Moss, T A [Oak Ridge National Lab., TN (United States)

    1992-06-01

    The efficient operation of a Stirling engine requires the application of a high heat flux to the relatively small area occupied by the heater head tubes. Previous attempts to couple solar energy to Stirling engines generally involved directly illuminating the heater head tubes with concentrated sunlight. In this study, operation of a 75-kW{sub t} sodium reflux pool-boiler solar receiver has been demonstrated and its performance characterized on Sandia's nominal 75-kW{sub t} parabolic-dish concentrator, using a cold-water gas-gap calorimeter to simulate Stirling engine operation. The pool boiler (and more generally liquid-metal reflux receivers) supplies heat to the engine in the form of latent heat released from condensation of the metal vapor on the heater head tubes. The advantages of the pool boiler include uniform tube temperature, leading to longer life and higher temperature available to the engine, and decoupling of the design of the solar absorber from the engine heater head. The two-phase system allows high input thermal flux, reducing the receiver size and losses, therefore improving system efficiency. The receiver thermal efficiency was about 90% when operated at full power and 800{degree}C. Stable sodium boiling was promoted by the addition of 35 equally spaced artificial cavities in the wetted absorber surface. High incipient boiling superheats following cloud transients were suppressed passively by the addition of small amounts of xenon gas to the receiver volume. Stable boiling without excessive incipient boiling superheats was observed under all operating conditions. The receiver developed a leak during performance evaluation, terminating the testing after accumulating about 50 hours on sun. The receiver design is reported here along with test results including transient operations, steady-state performance evaluation, operation at various temperatures, infrared thermography, x-ray studies of the boiling behavior, and a postmortem analysis.

  9. Performance analysis of heating plants equipped with condensing boilers

    Energy Technology Data Exchange (ETDEWEB)

    Lazzarin, R.M.; Schibuola, L.

    1986-01-01

    The behaviour of the condensing boilers is strictly bound to the temperature of the water coming back from the plant. This temperature depends on the control modes and on the meteorological conditions. The seasonal performance has been computed for a heating plant of a building equipped with a condensing boiler simulating the load at short time intervals through a suitable modification of TRNSYS. The study has been carried out in the climate of Padova. For other towns a rough estimate is proposed.

  10. FLAME MONITORING IN POWER STATION BOILERS USING IMAGE PROCESSING

    OpenAIRE

    K Sujatha; VENMATHI, M.; N. Pappa

    2012-01-01

    Combustion quality in power station boilers plays an important role in minimizing the flue gas emissions. In the present work various intelligent schemes to infer the flue gas emissions by monitoring the flame colour at the furnace of the boiler are proposed here. Flame image monitoring involves capturing the flame video over a period of time with the measurement of various parameters like Carbon dioxide (CO2), excess oxygen (O2), Nitrogen dioxide (NOx), Sulphur dioxide (SOx) and Carbon monox...

  11. Industrial Research of Condensing Unit for Natural Gas Boiler House

    OpenAIRE

    Ziemele, J; Blumberga, D; Talcis, N; Burmistre, I

    2012-01-01

    In the course of work industrial research was carried out at the boiler plant A/S “Imanta” where a 10MW passive condensing economizer working on natural gas was installed after the 116MW water boiler. The work describes the design of the condensing economizer and wiring diagram. During the industrial experiment, the following measurements were made: the temperature of water before and after the economizer; the ambient temperature; the quantity of water passing through ...

  12. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  13. Notice of construction for proposed backup package boiler

    Energy Technology Data Exchange (ETDEWEB)

    1993-10-01

    The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

  14. Exhaust gas side corrosion of oil fired central heating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Koebel, M.; Elsener, M.

    1987-09-01

    While Swiss boiler producers aim primarily at achieving low exhaust gas temperatures, in our northern neighbouring country, lower boiler water temperatures are being set as favourite objectives to be met. The first method aims at reducing the exhaust gas losses, i.e. of the heat content of the exhaust gases; the second one aims at reducing service life losses (= losses in the off-air of the boiler). Flue-gas caused corrosion, however, sets practical limits to the energy-saving reduction of the exhaust gas and boiler water temperatures. To be able to define this practical limit more exactly is the main goal of this project which is supported by NEFF and which is carried out in cooperation with the Institute for Energy Engineering of the ETHZ (Professor P. Suter). In addition to this, however, the author also head to find out about sill inexplained cases of corrosion in boilers which are being operated correctly, i.e. with comparably high boiler water and exhaust gas temperatures.

  15. A unified linear-time temporal logic solution to the steam-boiler control specification problem

    Institute of Scientific and Technical Information of China (English)

    闫安; 唐稚松

    1999-01-01

    The TLL XYZ/E is a formal language able to represent the dynamic semantics and the static semantics in a unified framework. It supports the whole process of program development, i.e. from the abstract specification to the efficiently executable program in a formal, precise and convenient way. The steam boiler control specification problem, a large case study in the fields of real time, hybrid and communication systems, is discussed with XYZ/E. The approach covers physical model construction, formal specification, stepwise refinement, verification, executable program and visual user interface programming.

  16. Design of a Condenser-Boiler for a Binary Mercury-Organic Rankine Cycle Solar Dynamic Space Power System

    Science.gov (United States)

    1987-05-15

    support the power needs of the space station. Competitive cycles considered have been Brayton, Rankine, and Stirling cycles powered with either nuclear or...at 644 OK, radiator at 350 OK, and pump and turbine efficiencies at 0.54 and 8.72, respectively. There are pressure losses of 10.7% in the regenerator ...10.4% in the "boiler", and 19% drop from turbine outlet to pump (including regenerator and RFMD). These figures represent the preliminary results

  17. HYDRONIC BASEBOARD THERMAL DISTRIBUTION SYSTEM WITH OUTDOOR RESET CONTROL TO ENABLE THE USE OF A CONDENSING BOILER.

    Energy Technology Data Exchange (ETDEWEB)

    BUTCHER,T.A.

    2004-10-01

    Use of condensing boilers in residential heating systems offers the potential for significant improvements in efficiency. For these to operate in a condensing mode the return water temperature needs to be about 10 degrees below the saturation temperature for the flue gas water vapor. This saturation temperature depends on fuel type and excess air and ranges from about 110 F to 135 F. Conventional baseboard hydronic distribution systems are most common and these are designed for water temperatures in the 180 F range, well above the saturation temperature. Operating strategies which may allow these systems to operate in a condensing mode have been considered in the past. In this study an approach to achieving this for a significant part of the heating season has been tested in an instrumented home. The approach involves use of an outdoor reset control which reduces the temperature of the water circulating in the hydronic loop when the outdoor temperature is higher than the design point for the region. Results showed that this strategy allows the boiler to operate in the condensing region for 80% of the winter heating season with oil, 90% with propane, and 95% with gas, based on cumulative degree days. The heating system as tested combines space heating and domestic hot water loads using an indirect, 40 gallon tank with an internal heat exchanger. Tests conducted during the summer months showed that the return water temperature from the domestic hot water tank heat exchanger is always below a temperature which will provide condensing operation of the boiler. In the field tests both the condensing boiler and the conventional, non-condensing boiler were in the test home and each was operated periodically to provide a direct performance comparison.

  18. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  19. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  20. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    Science.gov (United States)

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  1. 700-MW coal fired sliding pressure operation boiler with improving operational characteristics. ; Chubu Electric Power Co. Inc. Hekinan thermal power station

    Energy Technology Data Exchange (ETDEWEB)

    Matsuda, J.; Kiyama, K. (Babcock-Hitachi K.K., Tokyo (Japan))

    1993-02-01

    In response to requirements of improvements of efficiency and operability to provide demand control and environmental preservation in coal fired boilers, Babcock-Hitachi has endeavored to develop a large capacity coal fired boiler. As a result, Babcock-Hitachi has installed a 700MW supercritical sliding pressure operation coal fired once through boiler at the Hekinan Thermal Power Station Unit No.2 of Chubu Electric Power Co. For this coal fired boiler, spiral water wall construction was adopted to stabilize the furnace outlet water temperature via uniform heat absorption at the furnace. A three-stage spray-type attemperator was also applied to the main steam temperature control to improve load controllability and to correspond to a fluctuation of heat absorption at the furnace and the convection pass zone. Moreover, gas recirculation system, parallel gas damper, and intermediate spray attemperator were used to control the reheat steam temperature. The present article describes design summary and results of trial operation of this large capacity coal fired boiler. 11 figs., 3 tabs.

  2. Huayang Boiler Energy conservation and Emission Reduction Mechanism and Benefit Analysis%华阳锅炉节能减排机理及效益分析

    Institute of Scientific and Technical Information of China (English)

    徐国莉

    2011-01-01

    ZaLanTunShi huayang boiler invent the research of environmental and energy atmospheric water boiler "heat" mainly involves the characteristics in the boiler for second that add oxygen burning away smoke, three times add oxygen burning away smoke, the boiler combustion suppressing smoke, through many times, improve efficiency, the second heat energy than conventional boiler, sulfur dioxide emissions by 40%, ecological benefit, and 30% of social benefit, the product of the People's Republic of intellectual invention patent.%扎兰屯市华阳锅炉研究所发明研创的“环保型节能常压水锅炉”主要涉及热交换装置,其特征在于该锅炉为二次加氧燃烧消烟器,三次加氧燃烧消烟器,这种锅炉通过多次燃烧消烟,二次受热,提高热效率,比常规锅炉节能40%,二氧化硫的排放量减少30%,生态效益,社会效益显著,目前该产品获得中华人民共和国知识产权局发明专利。

  3. Shaft type lifting the coal consumption of boiler automatic metering counting device%轴式弧拉锅煤耗自动计量装置

    Institute of Scientific and Technical Information of China (English)

    朱炜淋

    2016-01-01

    This paper analyzes the existing problems of in use coal-fired industrial boilers for in recent years the country to implement energy-saving emission reduction work, and coal-fired industrial boiler energy-saving emission reduction transformation given investment and financing support measures, to improve the efficiency of coal-fired industrial boilers, and reduce pollutant emissions.%对近年来国家实施节能减排工作,对在用燃煤工业锅炉存在的问题进行分析。对燃煤工业锅炉节能减排改造给以投融资扶持等措施,以提高燃煤工业锅炉效率,减少污染物排放。

  4. Application of membrane type economizer in 220 t/h boiler%膜式省煤器在220 t/h锅炉中的应用

    Institute of Scientific and Technical Information of China (English)

    2013-01-01

      膜式省煤器在电厂锅炉得到了普遍应用,文章根据其在220 t/h锅炉上的实际应用情况,对膜式省煤器和光管式省煤器的优劣进行比较,并得出具有实际意义的结论,为今后的锅炉对流受热面的改造提供指导。%Compared the membrane economizer with properties of bare tube economizer,the former has more advantages.For 220t/h boiler tube economizer's severe wear and frequent tube explosion,the No. 1 and No. 2 boiler of low temperature economizer were trans-formed. In fact,it not only improves the boiler efficiency but also ensures no tube explosion.

  5. Gaseous corrosion of alloys and novel coatings in simulated environments for coal, waste and biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kalivodova, J.; Baxter, D. [JRC Petten, Clean Energies Unit, Postbus 2, 1755 ZG Petten (Netherlands); Schuetze, M.; Rohr, V. [DECHEMA e.V. Theodor-Heuss-Allee 25, 60486 Frankfurt (Germany)

    2005-12-01

    The reduction of emissions from power generation plants is a key part of the Kyoto Protocol. Reduced emissions per unit of power produced can be achieved via increased thermal efficiency and this can be achieved by increasing steam parameters (i.e. temperature and pressure). Increased steam parameters in turn leads to accelerated corrosion of boiler components. Biomass and solid waste fuels introduce a number of aggressive species into process environments that result in enhanced rates of boiler degradation. This paper reports on studies, both theoretical and experimental, of the corrosion behaviour of high-alloy steels and Ni-base alloys as well as coatings for use in high efficiency coal and/or biomass- and waste-fired power plants. Coatings produced within the SUNASPO project have been laboratory tested in gaseous atmospheres representative of coal combustion, biomass combustion and waste incineration. Laboratory tests were carried out mainly in the temperature range 500 C to 800 C. Initial results showed the poor performance of traditional uncoated low-alloy boiler steels P91 (9% Cr) and HCM12A (12% Cr), as well as the higher alloy steel, 17Cr/13Ni. Results show the beneficial effects of coatings containing Al, Si, Al + Si, Al + Ti and Al + B in reducing the rate of corrosive attack. In a combustion product gas containing 100 ppm HCl and 1000 ppm SO{sub 2}, aluminizing affords corrosion resistance of low-alloy steels such as HCM12A and P91 similar to that of Alloy 800 over 1000 h of test. The presence of Al inhibits internal, sometimes localized corrosion by promoting the formation of a protective surface oxide layer even at relatively low temperatures. The results of experiments in simulated coal; biomass and waste atmospheres are presented and discussed in terms of both corrosion kinetics and mechanisms of degradation. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  6. Orion Boiler Plate Airdrop Test System

    Science.gov (United States)

    Machin, Ricardo A.; Evans, Carol T.

    2013-01-01

    On the 29th of February 2012 the Orion Capsule Parachute Assembly System (CPAS) project attempted to perform an airdrop test of a boilerplate test article for the second time. The first attempt (Cluster Development Test 2, July 2008) to deliver a similar boilerplate from a C-17 using the Low Velocity Air Drop (LVAD) technique resulted in the programmer parachute failing to properly inflate, the test article failing to achieve the desired test initiation conditions, and the test article a total loss. This paper will pick up where the CDT-2 failure investigation left off, describing the test technique that was adopted, and outline the modeling that was performed to gain confidence that the second attempt would be successful. The second boiler plate test (Cluster Development Test 3-3) was indeed a complete success and has subsequently been repeated several times, allowing the CPAS project to proceed with the full scale system level development testing required to integrate the hardware to the first Entry Flight Test vehicle as well as go into the Critical Design Review with minimum risk and a mature design.

  7. Oil ash corrosion; A review of utility boiler experience

    Energy Technology Data Exchange (ETDEWEB)

    Paul, L.D. (Babcock and Wilcox Co., Alliance, OH (United States)); Seeley, R.R. (Babcock and Wilcox Canada Ltd., Cambridge, ON (Canada))

    1991-02-01

    In this paper a review of experience with oil ash corrosion is presented along with current design practices used to avoid excessive tube wastage. Factors influencing oil ash corrosion include fuel chemistry, boiler operation, and boiler design. These factors are interdependent and determine the corrosion behavior in utility boilers. Oil ash corrosion occurs when vanadium-containing ash deposits on boiler tube surfaces become molten. These molten ash deposits dissolve protective oxides and scales causing accelerated tube wastage. Vanadium is the major fuel constituent responsible for oil ash corrosion. Vanadium reacts with sodium, sulfur, and chlorine during combustion to produce lower melting temperature ash compositions, which accelerate tube wastage. Limiting tube metal temperatures will prevent ash deposits from becoming molten, thereby avoiding the onset of oil ash corrosion. Tube metal temperatures are limited by the use of a parallel stream flow and by limiting steam outlet temperatures. Operating a boiler with low excess air has helped avoid oil ash corrosion by altering the corrosive combustion products. Air mixing and distribution are essential to the success of this palliative action. High chromium alloys and coatings form more stable protective scaled on tubing surfaces, which result in lower oil ash corrosion rates. However, there is not material totally resistant to oil ash corrosion.

  8. Optimisation of Marine Boilers using Model-based Multivariable Control

    DEFF Research Database (Denmark)

    Solberg, Brian

    Traditionally, marine boilers have been controlled using classical single loop controllers. To optimise marine boiler performance, reduce new installation time and minimise the physical dimensions of these large steel constructions, a more comprehensive and coherent control strategy is needed. Th......). In the thesis the pressure control is based on this new method when on/off burner switching is required while the water level control is handled by a model predictive controller........ This research deals with the application of advanced control to a specific class of marine boilers combining well-known design methods for multivariable systems. This thesis presents contributions for modelling and control of the one-pass smoke tube marine boilers as well as for hybrid systems control. Much...... of the focus has been directed towards water level control which is complicated by the nature of the disturbances acting on the system as well as by low frequency sensor noise. This focus was motivated by an estimated large potential to minimise the boiler geometry by reducing water level fluctuations...

  9. How much Energy is Embodied in your Central Heating Boiler?

    Science.gov (United States)

    Koubogiannis, D.; Nouhou, C.

    2016-11-01

    Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

  10. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  11. Efficient use of energy

    CERN Document Server

    Dryden, IGC

    2013-01-01

    The Efficient Use of Energy, Second Edition is a compendium of papers discussing the efficiency with which energy is used in industry. The collection covers relevant topics in energy handling and describes the more important features of plant and equipment. The book is organized into six parts. Part I presents the various methods of heat production. The second part discusses the use of heat in industry and includes topics in furnace design, industrial heating, boiler plants, and water treatment. Part III deals with the production of mechanical and electrical energy. It tackles the principles o

  12. Wood Pellet-Fired Biomass Boiler Project at the Ketchikan Federal Building

    Energy Technology Data Exchange (ETDEWEB)

    Tomberlin, Gregg [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2014-06-01

    Biomass boiler systems have existed for many years, but the technology has advanced in recent decades and can now provide automated and efficient operation for a relatively modest investment. Key advances in system monitoring and control allow for lower operating costs, since the control systems run all aspects of the boiler, including feed, load reduction and even tube cleaning. These advances have made such systems economical on a small scale in situations where inexpensive fuels like natural gas are not available. This creates an opportunity for building operators in remote, cold-climate locations to reduce the use of expensive fuels for heating buildings. GSA Region 10 installed the system at the federal building in Ketchikan, Alaska and submitted the project to the Green Proving Ground (GPG) program. GSA's GPG program contracted with the National Renewable Energy Laboratory (NREL) to assess the installation and the technology. The system serves as a demonstration to assess actual system efficiencies, as well as operating characteristics and financial benefits. In addition to installation and operational issues, the project team/researchers examined other issues, including fuel transportation costs, building energy savings, and overall economics.

  13. DB Riley-low emission boiler system (LEBS): Superior power for the 21st century

    Energy Technology Data Exchange (ETDEWEB)

    Beittel, R. [DB Riley, Inc., Worcester, MA (United States); Ruth, L.A. [Dept. of Energy, Pittsburgh, PA (United States)

    1997-12-31

    In conjunction with the US Department of Energy, DB Riley, Inc., is developing a highly advanced coal-fired power-generation plant called the Low Emission Boiler Systems (LEBS). By the year 2000, LEBS will provide the US electric power industry with a reliable, efficient, cost-effective, environmentally superior alternative to current technologies. LEBS incorporates significant advances in coal combustion, supercritical steam boiler design, environmental control, and materials development. The system will include a state-of-the-art steam cycle operating at supercritical steam conditions; a slagging combustor that produces vitrified ash by-products; low nitrogen oxide (NOx) burners; a new, dry, regenerable flue gas cleanup system (copper oxide process) for simultaneously capturing sulfur dioxide (SO{sub 2}) and nitrogen oxides (NOx); a pulse-jet fabric filter for particulate capture; and a low-temperature heat-recovery system. The copper oxide flue gas cleanup system, which has been under development at DOE`s Pittsburgh field center, removes over 98% of SO{sub 2} and 95% of NOx from flue gas. A new moving-bed design provides efficient sorbent utilization that lowers the cleanup process cost. The captured SO{sub 2} can be converted to valuable by-products such as sulfuric acid and/or element sulfur, and the process generates no waste.

  14. PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

    2013-07-01

    The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

  15. Constrained optimization of combustion in a simulated coal-fired boiler using artificial neural network model and information analysis

    Energy Technology Data Exchange (ETDEWEB)

    Ji-Zheng Chu; Shyan-Shu Shieh; Shi-Shang Jang; Chuan-I Chien; Hou-Peng Wan; Hsu-Hsun Ko [Beijing University of Chemical Technology, Beijing (China). Department of Automation

    2003-04-01

    Combustion in a boiler is too complex to be analytically described with mathematical models. To meet the needs of operation optimization, on-site experiments guided by the statistical optimization methods are often necessary to achieve the optimum operating conditions. This study proposes a new constrained optimization procedure using artificial neural networks as models for target processes. Information analysis based on random search, fuzzy c-mean clustering, and minimization of information free energy is performed iteratively in the procedure to suggest the location of future experiments, which can greatly reduce the number of experiments needed. The effectiveness of the proposed procedure in searching optima is demonstrated by three case studies: (1) a bench-mark problem, namely minimization of the modified Himmelblau function under a circle constraint; (2) both minimization of NOx and CO emissions and maximization of thermal efficiency for a simulated combustion process of a boiler; (3) maximization of thermal efficiency within NOx and CO emission limits for the same combustion process. The simulated combustion process is based on a commercial software package CHEMKIN, where 78 chemical species and 467 chemical reactions related to the combustion mechanism are incorporated and a plug-flow model and a load-correlated temperature distribution for the combustion tunnel of a boiler are used. 22 refs., 6 figs., 4 tabs.

  16. Boiler heat pump with an integrated ice storage device. Final report; Heizkessel-Waermepumpe mit integriertem Eisspeicher. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Maier-Laxhuber, P.

    2001-03-01

    In the frame of the project boiler heat pump an energy-efficient heating system for space heating and service water is supposed to be developed. The system is a combination consisting of a state-of-the-art condensing value boiler and a thermally driven solid matter sorption heat pump with the natural and environmentally friendly working material pair water/zeolite. A heat exchanger concept has been found during the pre-phase based upon which a cost-effective and highly efficient boiler heat pump appears to be feasible. (orig.) [German] Im Rahmen des Projekts Heizkessel-Waermepumpe soll ein energieeffizientes Heizsystem fuer Raumheizungen und Brauchwasser entwickelt werden. Das System ist eine Kombination aus einem Brennwertkessel des aktuellen Standes der Technik und einer thermisch angetriebenen Feststoff-Sorptionswaermepumpe mit dem natuerlichen und umweltvertraeglichen Arbeitsstoffpaar Wasser/Zeolith. Im Rahmen der vorausgegangenen Vorphase wurde eine Waermetauscherkonzeption gefunden, die eine kostenguenstige und mit hohem Wirkungsgrad arbeitende Heizkessel-Waermepumpe moeglich erscheinen laesst. (orig.)

  17. Effects of the updated national emission regulation in China on circulating fluidized bed boilers and the solutions to meet them.

    Science.gov (United States)

    Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi

    2013-06-18

    The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (bed temperature lower than 900 °C for fuels with low volatiles content (circulating ash, the efficiency of SNCR could reach as high as 70%. The Hg emission of CFB is very low for the new NER due to its innate property.

  18. Development of tubes and pipe for ultra-supercritical power plant boilers. Chocho rinkaiatsu boira yo kokan no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Naoi, H.; Mimura, H.; Ogami, M.; Sakakibara, M.; Araki, S.; Sogo, Y.; Ogawa, T.; Sakurai, H. (Nippon Steel Corp., Tokyo (Japan)); Fujita, T. (Tokyo Univ. (Japan))

    1992-11-30

    For aiming to improve the power plant efficiency for a purpose of the energy saving, in recent years, the steam condition of the boilers has become to be supercritical in a degree of the high temperature 566[degree]C[times] high pressure 246 atm. For protecting the global environment, the extensive researches for the further improvement of power plant efficiency are under way in many countries, and the immediate targets of the steam condition for boilers are 316 atm [times]593[degree]C while the final targets are ultra-supercritical as 352 atm [times]649[degree]C. In order to realize the plant which can withstand these conditions, the Nippon Steel Corp. has been conducting a development of the materials which can withstand the high temperature and pressure. Those are the ferritic steel 9Cr-0.5Mo-1.8W-Nb-V (NF616) and the austenitic steel 20Cr-25Ni-1.5Mo-Nb-Ti-N (NF709). The creep rupture strength of the former steel at 600[degree]C is equal to or higher than that of existing 18-8 austenitic stainless steel, while the creep rupture strength of the latter steel at 700[degree]C[times] 100,000 hours is 88MPa or above. The development of these 2 kinds of tubes and pipes for the ultra-supercritical boilers is described. 7 refs., 14 figs., 3 tabs.

  19. Mekanisme Proses Pemanasan Air Di Dalam Boiler Dengan Mempergunakan Heater Tambahan Untuk Efisiensi Pembakaran

    OpenAIRE

    Helmon Sihombing

    2010-01-01

    Pada proses pemanasan air, air yang berasal dari raw water (air tanah) tidak langsung dibakar didalam boiler. dalam hal ini digunakan peralatan instrumen Deaerator dan economizer yang berfungsi untuk pemanasan awal sebelum dibakar didalam boiler. Fungsi deaerator dan economizer ini adalah sebagai komponen pembantu untuk memanaskan air sebelum dibakar didalam boiler. Apabila pemanasan air langsung dilakukan didalam boiler maka akan membutuhkan waktu yang cukup lama dan menggunakan bahan b...

  20. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  1. Secondary recycling waste heat of boiler flue%锅炉烟气余热的二次回收利用

    Institute of Scientific and Technical Information of China (English)

    刘方中

    2015-01-01

    In recent years, with the rapid development of industry, boiler applications continue to expand.But there is a common problem in the boiler application process ,that due to the boiler flue gas heat loss due to losses. According to the statistics, no matter how large or small boiler boiler exhaust its average temperatures are above 180℃, and some general industrial boiler flue gas at higher temperatures, which leads to low thermal efficiency, only about 60%, 40%with the heat around all smoke and loss, which gives industrial enterprises brought greater losses. Secondary boiler flue gas heat recycling can reduce exhaust gas temperature, reduce energy loss and improve boiler efficiency and reduce environmental hot pollution.%近年来,随着工业的快速发展,锅炉的应用领域不断拓宽。但在锅炉应用过程中普遍存在一个共同的问题,就是由于排烟损失导致的锅炉热损失较大。根据统计表明,目前无论是大锅炉还是小锅炉,其排烟平均温度都在180℃以上,而一些普遍工业锅炉排烟温度更高,这就导致锅炉热效率极低,只有60%左右,40%左右的热量都随着排烟而损耗,这给工业企业带来了较大的损耗。对锅炉烟气余热二次回收利用可有效降低排烟温度,减小能量损失,提高锅炉运行效率,减轻环境热传染。

  2. Steam Boiler: Extended FOCUS Specification and its Verification in Isabelle/HOL

    OpenAIRE

    Maria Spichkova

    2016-01-01

    The main idea of this case study was taken from [1]. This paper represents an extension of the Focus specification [1] of the steam boiler, its translation in Isabelle/HOL [2] and the corresponding formal Isabelle/HOL proofs for the translated specifications, which show that the specified steam boiler architecture fulfills the specified steam boiler requirements.

  3. 46 CFR 78.33-1 - Repairs of boiler and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Repairs of boiler and pressure vessels. 78.33-1 Section... OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 78.33-1 Repairs of boiler and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief engineer...

  4. 7 CFR 51.2833 - U.S. No. 1 Boilers.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false U.S. No. 1 Boilers. 51.2833 Section 51.2833 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards...) Grades § 51.2833 U.S. No. 1 Boilers. U.S. No. 1 Boilers consists of onions which meet all...

  5. 46 CFR 62.35-20 - Oil-fired main boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Oil-fired main boilers. 62.35-20 Section 62.35-20... AUTOMATION Requirements for Specific Types of Automated Vital Systems § 62.35-20 Oil-fired main boilers. (a) General. (1) All main boilers, regardless of intended mode of operation, must be provided with...

  6. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired...

  7. Characterization and quantification of deposits build up and removal in straw suspension fired boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Shafique Bashir, Muhammad; Wedel, Stig;

    : 1) The influence of local boiler conditions on deposit formation in suspension fired boilers using wood or co-firing straw and wood, 2) quantification of deposit removal in biomass suspension firing boilers with regards both to natural shedding and soot blower induced shedding, 3) established...

  8. Aspects of new material application for boilers construction; Aspekty wdrazania nowych materialow w budowie kotlow

    Energy Technology Data Exchange (ETDEWEB)

    Czerniawski, R. [RAFAKO S.A., Raciborz (Poland)

    1996-12-31

    Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab.

  9. 46 CFR 97.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 97.30-1 Section... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 97.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the chief...

  10. 46 CFR 196.30-1 - Repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Repairs to boilers and pressure vessels. 196.30-1... VESSELS OPERATIONS Reports of Accidents, Repairs, and Unsafe Equipment § 196.30-1 Repairs to boilers and pressure vessels. (a) Before making any repairs to boilers or unfired pressure vessels, the Chief...

  11. 46 CFR 167.25-1 - Boilers, pressure vessels, piping and appurtenances.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Boilers, pressure vessels, piping and appurtenances. 167... SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-1 Boilers, pressure vessels, piping and... the following standards for boilers, pressure vessels, piping and appurtenances: (1)...

  12. 46 CFR 167.25-5 - Inspection of boilers, pressure vessels, piping and appurtenances.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Inspection of boilers, pressure vessels, piping and...) NAUTICAL SCHOOLS PUBLIC NAUTICAL SCHOOL SHIPS Marine Engineering § 167.25-5 Inspection of boilers, pressure vessels, piping and appurtenances. The inspection of boilers, pressure vessels, piping and...

  13. 46 CFR 50.05-5 - Existing boilers, pressure vessels or piping systems.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Existing boilers, pressure vessels or piping systems. 50... ENGINEERING GENERAL PROVISIONS Application § 50.05-5 Existing boilers, pressure vessels or piping systems. (a) Whenever doubt exists as to the safety of an existing boiler, pressure vessel, or piping system, the...

  14. 46 CFR 109.421 - Report of repairs to boilers and pressure vessels.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Report of repairs to boilers and pressure vessels. 109... Report of repairs to boilers and pressure vessels. Before making repairs, except normal repairs and maintenance such as replacement of valves or pressure seals, to boilers or unfired pressure vessels...

  15. 46 CFR 196.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Examination of boilers and machinery. 196.15-15 Section... VESSELS OPERATIONS Test, Drills, and Inspections § 196.15-15 Examination of boilers and machinery. (a) It shall be the duty of the chief engineer when he assumes charge of the boilers and machinery of a...

  16. 46 CFR 97.15-15 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Examination of boilers and machinery. 97.15-15 Section... VESSELS OPERATIONS Tests, Drills, and Inspections § 97.15-15 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel...

  17. 46 CFR 78.17-30 - Examination of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Examination of boilers and machinery. 78.17-30 Section... OPERATIONS Tests, Drills, and Inspections § 78.17-30 Examination of boilers and machinery. It shall be the duty of the chief engineer when assuming charge of the boilers and machinery of a vessel to...

  18. 46 CFR 32.35-1 - Boilers and machinery-TB/ALL.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Boilers and machinery-TB/ALL. 32.35-1 Section 32.35-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Main and Auxiliary Machinery § 32.35-1 Boilers and machinery—TB/ALL. Boilers, main and...

  19. Heat flux distribution on circulating fluidized bed boiler water wall

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The future of circulating fluidized bed (CFB)combustion technology is in raising the steam parameters to supercritical levels.Understanding the heat flux distribution on the water wall is one of the most important issues in the design and operation of supercritical pressure CFB boilers.In the present paper,the finite element analysis (FEA) method is adopted to predict the heat transfer coefficient as well as the heat flux of the membrane wall and the results are validated by direct measurement of the temperature around the tube.Studies on the horizontal heat flux distribution were conducted in three CFB boilers with different furnace size,tube dimension and water temperature.The results are useful in supercritical pressure CFB boiler design.

  20. Modelling and Simulation of the 50 MWe CFBC Boiler

    Institute of Scientific and Technical Information of China (English)

    WeidouNi; ZhengLi

    1994-01-01

    A general mathematical model of CFBC boiler by taking the 50 MWe Tsinghua CFBC boiler as the object is established.the model has some distinguished features,Firstly,in order to describe the CFBC precisely,emphasis is paid to take the broad soze distribution of feeding coal and bed invertory into consideration.Secondly,the emplogying of cell model makes it possible to show the distribution of any interested vaiabled inside furnace,Thirdly,since partial aspects such as hydrodynamics,devolatilization of coal,combustion of char and the formation and reduction of harmful substances are considered in detail,therefore the emission at the outlet of the furnace can be estimated .By using the model,simulation is carried out to predict the performance of the 50 MWe Tsinghua CFBC boiler for both design and off-design operation.The results are useful for dsigners and possible improvement of design.

  1. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  2. Corrosion protection of condensing boilers with organic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Faller, M.; Schicker, M.; Richner, P. [Swiss Federal Laboratories for Materials Testing and Research (EMPA), Duebendorf (Switzerland)

    2000-07-01

    An investigation was conducted into whether organic coatings may be used to provide protection from the corrosive condensate which occurs in condensing boilers. The suitability of various coating systems was investigated in laboratory tests. On the basis of these results, a heat curing phenolic resin was selected for field trials in boilers from various manufacturers. The boilers were operated for up to two years. The condition of the coating was investigated during operation and after completion of the trial period. It was found that the selected coating provides good corrosion protection in areas not exposed to very high temperatures, which is precisely where condensation is most severe and there is thus the greatest risk of corrosion. (orig.)

  3. Economics of fuel alternatives - oil, coal and bark boilers

    Energy Technology Data Exchange (ETDEWEB)

    Knight, W.E.; Jansen, B.M.; May, J.C.

    1984-07-01

    A method for comparing the relative economics of burning oil, bark or wastewood, and coal to generate steam is illustrated through several case plans. It was assumed that a 150,000-lb/h (68 ton/h) boiler will generate 600-psig (4134-kPa), 700 degrees F (371 degrees C) steam, that it will be added to an existing steam generating plant, and that it will be connected to the existing main steam header and to the boiler feedwater discharge header. The scope of new construction is therefore limited to the following equipment and their related structures: boiler, fuel handling, combustion controls, burner, safety system, draft fans, particulate collection, ash handling, stack, foundations. Plans involving bark, wastewood, and coal fuels are based on the assumptions that the plant has

  4. Application of digital holography to circle flow bed boiler measurement

    Institute of Scientific and Technical Information of China (English)

    PU Shiliang; Denis Lebrun; WANG Qinghui; CEN Kefa; REN Kuanfang

    2007-01-01

    The spatial distribution of particles in the boiler is very important in the study on the circle flow bed boiler (CFB). Digital in-line holography technique was applied to obtain the spatial and diameter distribution of the particles inside the boiler. A HE-NE laser was used to illuminate the particles inside the CFB through two glass windows and the in-line diffraction pattern was recorded by a CCD camera. The diffraction can be interpreted as a convolution between a family of wavelet functions and the object function. So the three-dimensional (3D) images of the particles in the two-phase flow were reconstructed by the convolution between diffraction pattern and wavelet functions. The particle diameters and 3D coordinates were calculated from the reconstructed 3D images by a series of image-processing methods, followed by a discussion of the experimental results.

  5. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    Science.gov (United States)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  6. Pressure Control Method for Parallel Boiler Steam Header%并炉蒸汽母管压力控制方案研究

    Institute of Scientific and Technical Information of China (English)

    白安坤

    2013-01-01

    With the development of economy and the progress of science and technology, the development of industrial enterprises is very fast. Under the new industrial development situation, the boiler control system, as the power source of enterprise also needs to follow the step of the era. In this paper, the boiler steam pressure control process are described, and the working process of the system of single boiler and parallel boiler are introduced. Taking the operating system of the parallel as the research object, the problems existing in the original boiler steam pressure control method is found, and according to this, a new header pressure control method is designed, which is greatly helpful for the efficient operation of the boiler system.%随着经济的发展和科技的进步,工业企业的发展势如破竹,在新的工业发展形势下,作为企业动力源的锅炉控制系统也需要跟随时代进行改进。本文对锅炉蒸汽压力的控制过程进行了描述,并对单炉和并炉系统的工作过程进行了介绍,以并炉的运行系统作为研究对象,发现了原始锅炉蒸汽压力控制方案中存在的问题,并针对此,进行了新的锅炉蒸汽母管控制方案的设计,对于锅炉系统的高效运行有着重要的推动作用。

  7. Heat losses in power boilers caused by thermal bridges

    Directory of Open Access Journals (Sweden)

    Kocot Monika

    2017-01-01

    Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

  8. Condition monitoring, diagnostic and controlling tool for boiler feed pump

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sohail [Siemens AG, Muelheim (Germany). Energy Sector; Leithner, Reinhard; Kosyna, Guenter [TU Braunschweig (Germany)

    2010-07-01

    The boiler feed pump is an important component of a thermal power generation cycle and demands high safety and unquestionable availability for flexible power plant operation. In this research paper, the methodology of a general purpose condition monitoring, diagnostic and controlling tool is presented, which can address the challenges of operational safety and availability as well as optimal operation of a boiler feed pump. This tool not only effectively records the life time consumption of both casings and rotors and monitors the small gaps between casings and rotors but also suggests appropriate actions in order to ensure that the pump operates within the allowable design limits. (orig.)

  9. Use of reactor effluent water as steam plant boiler feed

    Energy Technology Data Exchange (ETDEWEB)

    Clukey, H.V.

    1953-12-08

    The radiological aspects of a proposal to recover some of the heat now wasted in cooling water from the Hanford reactors by using the hot water as boiler feed for the steam plants in the 100 Areas are evaluated. The radioactive material in the hot effluent water will contaminate the boiler feed water system, cause additional radiation exposure of personnel, and increase the cost of maintenance and radiation protection, but very little radioactive material will be carried over into the steam system. At present steam loads, this proposal is economically attractive; other proposals being considered may nullify any savings from this one. 21 refs., 1 fig., 10 tabs.

  10. CFD Studies on Multi Lead Rifled [MLR] Boiler Tubes

    Directory of Open Access Journals (Sweden)

    Dr T C Mohankumar

    2013-09-01

    Full Text Available This paper reports the merits of multi lead rifled [MLR] tubes in vertical water tube boiler using CFD tool. Heat transfer enhancement of MLR tubes was mainly taken in to consideration. Performance of multi lead rifled tube was studied by varying its influencing geometrical parameter like number of rifling, height of rifling, length of pitch of rifling for a particular length. The heat transfer analysis was done at operating conditions of an actual coal fired water tube boiler situated at Apollo Tyres LTD, Chalakudy, India for saturated process steam production. The results showed that the heat transfer increased when compared with existing inner plane wall water tubes.

  11. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    Energy Technology Data Exchange (ETDEWEB)

    Sharp, William (Sandy) [SharpConsultant

    2011-12-01

    the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the

  12. Alkali Metal Rankine Cycle Boiler Technology Challenges and Some Potential Solutions for Space Nuclear Power and Propulsion Applications

    Science.gov (United States)

    Stone, James R.

    1994-01-01

    Alkali metal boilers are of interest for application to future space Rankine cycle power conversion systems. Significant progress on such boilers was accomplished in the 1960's and early 1970's, but development was not continued to operational systems since NASA's plans for future space missions were drastically curtailed in the early 1970's. In particular, piloted Mars missions were indefinitely deferred. With the announcement of the Space Exploration Initiative (SEI) in July 1989 by President Bush, interest was rekindled in challenging space missions and, consequently in space nuclear power and propulsion. Nuclear electric propulsion (NEP) and nuclear thermal propulsion (NTP) were proposed for interplanetary space vehicles, particularly for Mars missions. The potassium Rankine power conversion cycle became of interest to provide electric power for NEP vehicles and for 'dual-mode' NTP vehicles, where the same reactor could be used directly for propulsion and (with an additional coolant loop) for power. Although the boiler is not a major contributor to system mass, it is of critical importance because of its interaction with the rest of the power conversion system; it can cause problems for other components such as excess liquid droplets entering the turbine, thereby reducing its life, or more critically, it can drive instabilities-some severe enough to cause system failure. Funding for the SEI and its associated technology program from 1990 to 1993 was not sufficient to support significant new work on Rankine cycle boilers for space applications. In Fiscal Year 1994, funding for these challenging missions and technologies has again been curtailed, and planning for the future is very uncertain. The purpose of this paper is to review the technologies developed in the 1960's and 1970's in the light of the recent SEI applications. In this way, future Rankine cycle boiler programs may be conducted most efficiently. This report is aimed at evaluating alkali metal boiler

  13. Development of Electronic Circulating Pump by Axial Air-gap Type Brush less Motor for Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Sang Uk; Lee, Chang Eon; Kim, Young Seok; Yim, Chang Soon [Inha University (Korea, Republic of); Kim, Dong Chun [Pyung Taek Technical Junior College (Korea, Republic of); Suh, Sung Won [Bupyung Technical High School (Korea, Republic of)

    1997-04-30

    Canned type household circulating pump in the country almost depends on the act of imports, however it has disadvantage of low efficiency because an air gap of between rotor and stator is large and when the boiler is not used in a period of summer, a can and a rotor become adhered each other. Accordingly the pump is impossible to drive the initial state, and a lifetime of the pump gets shortening. To overcome these defects a electronic circulating pump by axial air-gap type brush less motor which is completely depart from the general idea for the conventional pump is developed. This paper is verified through experiments that the developed pump has good performance for reduction of size and noise, retrenchment of cost, and improvement of efficiency in comparison with the conventional pump. (author). refs., figs., tabs.

  14. Development of a test set for adjustment of residential furnaces and boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    A program was undertaken to design and develop a portable test set for simplified field adjustment of residential furnaces and boilers to achieve peak operating efficiency. Advanced technology was applied to provide continuous analysis of flue gases and the display of temperature, oxygen concentrations, smoke value and furnace efficiency. Prototype models were constructed and delivered to Brookhaven National Laboratory for further testing. A survey of furnace dealers was conducted, and a commercialization plan was developed based on survey responses and the status of the equipment developed under the program. Goals for a marketable test set and development steps to achieve a projected energy savings were determined and recommended. Recommendations for specific areas of further development are included.

  15. Optimization of a Centrifugal Boiler Circulating Pump's Casing Based on CFD and FEM Analyses

    Directory of Open Access Journals (Sweden)

    Zhigang Zuo

    2014-04-01

    Full Text Available It is important to evaluate the economic efficiency of boiler circulating pumps in manufacturing process from the manufacturers' point of view. The possibility of optimizing the pump casing with respect to structural pressure integrity and hydraulic performance was discussed. CFD analyses of pump models with different pump casing sizes were firstly carried out for the hydraulic performance evaluation. The effects of the working temperature and the sealing ring on the hydraulic efficiency were discussed. A model with casing diameter of 0.875D40 was selected for further analyses. FEM analyses were then carried out on different combinations of casing sizes, casing wall thickness, and materials, to evaluate its safety related to pressure integrity, with respect to both static and fatigue strength analyses. Two models with forging and cast materials were selected as final results.

  16. The real time cascade generalized predictive control and application to a boiler circuit system

    Institute of Scientific and Technical Information of China (English)

    Xu Min; Li Shaoyuan

    2005-01-01

    Boiler-circuit system in a circulating fluidized bed combustion boiler is a complex and typical industrial process with a large lag and time-delay. Conventional PID algorithm can not obtain satisfied performance, especially in the presence of disturbance. A cascade generalized predictivecontrol (CGPC) strategy, is which the inner loop can restrain the disturbance while the outer loop can eliminate the offset, is proposed in this paper. We develop cascade GPC algorithm instead of conventional PID algorithm in the boiler-circuit system. Simulation on experimental boiler-circuit models of circulating fluidized bed combustion boiler shows strong robustness.

  17. 46 CFR 53.01-3 - Adoption of section IV of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section IV of the ASME Boiler and Pressure...) MARINE ENGINEERING HEATING BOILERS General Requirements § 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code. (a) Heating boilers shall be designed, constructed, inspected,...

  18. Operator's Manual, Boiler Room Operations and Maintenance. Supplement A, Air Pollution Training Institute Self-Instructional Course SI-466.

    Science.gov (United States)

    Environmental Protection Agency, Research Triangle Park, NC. Air Pollution Training Inst.

    This Operator's Manual is a supplement to a self-instructional course prepared for the United States Environmental Protection Agency. This publication is the Boiler Room Handbook for operating and maintaining the boiler and the boiler room. As the student completes this handbook, he is putting together a manual for running his own boiler. The…

  19. Value analysis of district heating system with gas-fired peak load boiler in secondary network

    Institute of Scientific and Technical Information of China (English)

    郑雪晶; 穆振英

    2009-01-01

    In district heating(DH) system with gas-fired peak load regulating boiler in the secondary network,by prolonging run time of base load plants under rated condition,the mean energy efficiency could be increased. The fuels of the system,including coal and gas,would cause different environmental impacts. Meanwhile,the reliability of the heating networks would be changed because the peak load regulating boiler could work as a standby heat source. A model for assessment of heating system was established by value analysis to optimize this kind of system. Energy consumption,greenhouse gas emission,pollution emission and system reliability were selected as functional assessment indexes in the model. Weights of each function were determined by analytical hierarchy process (AHP) and experts consultation. Life cycle cost was used as the cost in the model. A real case as an example was discussed to obtain the optimal base load ratio. The result shows that the optimal base load ratio of the case is 0.77.

  20. Combustion of Corn Stover Bales in a Small 146-kW Boiler

    Directory of Open Access Journals (Sweden)

    Joey Villeneuve

    2011-07-01

    Full Text Available Spring harvested corn stover was used for direct combustion in a 146 kW dual chamber boiler designed for wood logs. Stover had a very low moisture content (6.83 ± 0.17%, a gross calorific value (GCV of 18.57 MJ/kg of dry matter (±0.32 MJ/kg DM and an ash content of 5.88% (±1.15%. Small stover bales (8.83 ± 0.90 kg were placed manually in the upper combustion chamber at a rate of 10.5 to 12.8 kg/h over a 24-h period, with three replications, and compared to a control wood combustion trial (12.1 kg/h during 24 h. The overall heat transfer efficiency for stover was lower than for wood (57% vs. 77%. Stover bales produced on average 7.5% ash which included about 2% of unburned residues while wood produced 1.7% ash. CO gas emissions averaged 1324 mg/m³ for stover (118 mg/m³ for wood. The corn stover showed a good calorific potential, but it would have to be densified and the boiler should be modified to improve airflow, completeness of combustion and handling of the large amount of ash formed.

  1. Mitsubishi latest coal fired USC boiler technology (CFE Pacifico 700 MW)

    Energy Technology Data Exchange (ETDEWEB)

    Hashimoto, T.; Sakamoto, K. [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Power Systems; Fujitab, M. [Mitsubishi Heavy Industries, Ltd., Yokohama (Japan). Power Systems

    2013-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has successfully completed commissioning work for CFE (Comision Federal de Electricidad) Pacifico 700 MW coal-fired unit in March 2010 which is the first supercritical unit in Latin America. This supercritical boiler was designed with state of the art technologies such as low NOx burners, high fineness pulverizers, advanced vertical furnace wall technology and so on. Especially the advanced vertical furnace wall technology with some improvements is a key technology to realize swift load changes such as 5% load per minute ramping rate with assuring dynamic characteristics. Recently the requirement of the high efficiency and the swift load changes for the power boilers has been increased so that even a coal-fired unit needs flexible operation characteristics for balancing variety of power sources. One of the challenges for the swift load change is to keep the furnace wall metal temperature low during the load change, which the advanced vertical furnace wall could realize. The report describes the features of the unit and commissioning result including load swing test results in details.

  2. 锅炉乏汽回收利用实践%Practice of Exhaust Steam Recovery from Boilers

    Institute of Scientific and Technical Information of China (English)

    马银泉

    2014-01-01

    Recovery of exhaust steam from the two 220 t boilers, deaerator of a 108 t boiler, fixed-flow flash tank and drainage flash tank is introduced. Exhaust steam recovery can improve the thermal efficiency of boilers and recover demineralized water from exhaust steam as well as beautify environment, achieving good economic and social results.%介绍了承钢2台220 t锅炉,1台108 t锅炉的除氧器乏汽、定排扩容器乏汽、疏水扩容器乏汽的回收,连排扩容器疏水可利用余热的回收,提高了锅炉的热效率,也回收了乏汽中的除盐水,回收乏蒸汽的同时也美化了环境,取得了良好经济效益和社会效益。

  3. Computational intelligence approach for NO{sub x} emissions minimization in a coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhou Hao, E-mail: zhouhao@cmee.zju.edu.c [State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027 (China); Zheng Ligang; Cen Kefa [State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027 (China)

    2010-03-15

    The current work presented a computational intelligence approach used for minimizing NO{sub x} emissions in a 300 MW dual-furnaces coal-fired utility boiler. The fundamental idea behind this work included NO{sub x} emissions characteristics modeling and NO{sub x} emissions optimization. First, an objective function aiming at estimating NO{sub x} emissions characteristics from nineteen operating parameters of the studied boiler was represented by a support vector regression (SVR) model. Second, four levels of primary air velocities (PA) and six levels of secondary air velocities (SA) were regulated by using particle swarm optimization (PSO) so as to achieve low NO{sub x} emissions combustion. To reduce the time demanding, a more flexible stopping condition was used to improve the computational efficiency without the loss of the quality of the optimization results. The results showed that the proposed approach provided an effective way to reduce NO{sub x} emissions from 399.7 ppm to 269.3 ppm, which was much better than a genetic algorithm (GA) based method and was slightly better than an ant colony optimization (ACO) based approach reported in the earlier work. The main advantage of PSO was that the computational cost, typical of less than 25 s under a PC system, is much less than those required for ACO. This meant the proposed approach would be more applicable to online and real-time applications for NO{sub x} emissions minimization in actual power plant boilers.

  4. Computational intelligence approach for NO{sub x} emissions minimization in a coal-fired utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Hao; Zheng, Ligang; Cen, Kefa [State Key Laboratory of Clean Energy Utilization, Zhejiang University, Hangzhou 310027 (China)

    2010-03-15

    The current work presented a computational intelligence approach used for minimizing NO{sub x} emissions in a 300 MW dual-furnaces coal-fired utility boiler. The fundamental idea behind this work included NO{sub x} emissions characteristics modeling and NO{sub x} emissions optimization. First, an objective function aiming at estimating NO{sub x} emissions characteristics from nineteen operating parameters of the studied boiler was represented by a support vector regression (SVR) model. Second, four levels of primary air velocities (PA) and six levels of secondary air velocities (SA) were regulated by using particle swarm optimization (PSO) so as to achieve low NO{sub x} emissions combustion. To reduce the time demanding, a more flexible stopping condition was used to improve the computational efficiency without the loss of the quality of the optimization results. The results showed that the proposed approach provided an effective way to reduce NO{sub x} emissions from 399.7 ppm to 269.3 ppm, which was much better than a genetic algorithm (GA) based method and was slightly better than an ant colony optimization (ACO) based approach reported in the earlier work. The main advantage of PSO was that the computational cost, typical of less than 25 s under a PC system, is much less than those required for ACO. This meant the proposed approach would be more applicable to online and real-time applications for NO{sub x} emissions minimization in actual power plant boilers. (author)

  5. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  6. Design trends and operating problems in combustion modification of industrial boilers. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Locklin, D.W.; Krause, H.H.; Putnam, A.A.; Kropp, E.L.; Reid, W.T.

    1974-04-01

    The report gives results of an air pollution emissions control study to: characterize the current field population of industrial boilers; identify trends in boiler design; and assess operating problems associated with combustion modification. Statistics were analyzed to describe the field population and recent sales trends for firetube and watertube industrial boilers in the range from 10 million to 500 million Btu/hr. Boiler capacity, design type, mode of direction, primary and secondary fuels, firing method (for coal), industrial classification, and geographic region of the boiler installation were all considered. When combustion modifications are used to control nitrogen oxide emissions from industrial boilers, practical operating problems may arise, namely: fireside corrosion and deposits on boiler tubes; and flame instability, including blow-off, flashback, combustion-driven oscillations, and combustion noise or roar. These problems were assessed and research needs were identified in relation to such combustion modifications as low-excess-air operation, staged combustion, and fluegas recirculation. (GRA)

  7. NOx Control for Utility Boiler OTR Compliance

    Energy Technology Data Exchange (ETDEWEB)

    Hamid Farzan; Jennifer L. Sivy

    2005-07-30

    Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no

  8. SEM Investigation of Superheater Deposits from Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Frandsen, Flemming; Hansen, Jørn

    2004-01-01

    , mature superheater deposit samples were extracted from two straw-fired boilers, Masnedø and Ensted, with fuel inputs of 33 MWth and 100 MWth, respectively. SEM (scanning electron microscopy) images and EDX (energy dispersive X-ray) analyses were performed on the deposit samples. Different strategies...

  9. SOURCE SAMPLING FINE PARTICULATE MATTER: WOOD-FIRED INDUSTRIAL BOILER

    Science.gov (United States)

    The report provides a profile for a wood-fired industrial boiler equipped with a multistage electrostatic precipitator control device. Along with the profile of emissions of fine particulate matter of aerodynamic diameter of 2.5 micrometers or less (PM-2.5), data are also provide...

  10. The Boiler Room and Beyond: Bridging Standards and Community.

    Science.gov (United States)

    Active Learner: A Foxfire Journal for Teachers, 2000

    2000-01-01

    Mini-field trips to the boiler room and bus garage at a South Dakota elementary school increased student interest in their school and community and resulted in increased attendance. Photographs, interviews, and a student-produced book on the trips reinforced student interest and provided the means to integrate the curriculum and incorporate…

  11. Constrained control of a once-through boiler with recirculation

    DEFF Research Database (Denmark)

    Trangbæk, K

    2008-01-01

    There is an increasing need to operate power plants at low load for longer periods of time. When a once-through boiler operates at a sufficiently low load, recirculation is introduced, significantly altering the control structure. This paper illustrates the possibilities for using constrained con...

  12. Numerical investigation of ash deposition in straw-fired boilers

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    transfer mechanisms have a pronounced influence on the combustion pattern. The combined set of sub-models has been evaluated using the straw-fired boiler at Masnedø CHP plant as a test case. The predicted grate combustion and KCl release patterns are in qualitative agreement with experimental findings...

  13. A burner for plasma-coal starting of a boiler

    Science.gov (United States)

    Peregudov, V. S.

    2008-04-01

    Advanced schemes of a plasma-coal burner with single-and two-stage chambers for thermochemical preparation of fuel are described. The factors causing it becoming contaminated with slag during oil-free starting of a boiler are considered, and methods for preventing this phenomenon are pointed out.

  14. A burner for plasma-coal starting of a boiler

    Energy Technology Data Exchange (ETDEWEB)

    V.S. Peregudov [Kutateladze Institute of Thermal Physics, Siberian Branch of the Russian Academy of Sciences, Novosibirsk (Russian Federation)

    2008-04-15

    Advanced schemes of a plasma-coal burner with single-and two-stage chambers for thermochemical preparation of fuel are described. The factors causing it becoming contaminated with slag during oil-free starting of a boiler are considered, and methods for preventing this phenomenon are pointed out.

  15. Modelling of a one pass smoke tube boiler

    DEFF Research Database (Denmark)

    Karstensen, Claus M. S.; Sørensen, Kim

    2004-01-01

    A nonlinear state-space model with five states describing a one pass smoke tube boiler has been formulated. By means of mass- and energy-balance the model describes the dynamics of the Furnace, the Convection Zone and the Water/Steam Part and the three sub models are merged into an overall model...

  16. Oxygen pitting failure of a bagasse boiler tube

    CSIR Research Space (South Africa)

    Heyes, AM

    2001-04-01

    Full Text Available Examination of a failed roof tube from a bagasse boiler showed transverse through-cracks and extensive pitting. The pitting was typically oxygen induced pitting and numerous fatigue cracks had started within these pits. It is highly probable...

  17. 30 CFR 77.411 - Compressed air and boilers; general.

    Science.gov (United States)

    2010-07-01

    ... Section 77.411 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS, SURFACE COAL MINES AND SURFACE WORK AREAS OF UNDERGROUND... standards and specifications of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code....

  18. Critical review of kraft recovery boiler air systems

    Energy Technology Data Exchange (ETDEWEB)

    Mac Callum, C.; Blackwell, B.R.

    1987-10-01

    Combustion air systems offered by major world suppliers of kraft recovery boilers are reviewed. A preliminary mathematical analysis of the air-jet trajectories in the furnace indicated that the conventional air systems leave room for improving the jet penetration into the furnace core. 9 refs., 2 figs., 1 tab.

  19. Modelling of a one pass smoke tube boiler

    DEFF Research Database (Denmark)

    Karstensen, Claus M. S.; Sørensen, Kim

    2004-01-01

    A nonlinear state-space model with five states describing a one pass smoke tube boiler has been formulated. By means of mass- and energy-balance the model describes the dynamics of the Furnace, the Convection Zone and the Water/Steam Part and the three sub models are merged into an overall model...

  20. Characterization of Residential Scale Biofuel Boilers and Fuels

    Science.gov (United States)

    Chandrasekaran, Sriraam R.

    -exponential factors for switch grass decomposition. Two major losses occurred due to volatilization of cellulose, hemicelluloses, and lignin and burning or slow oxidation of residual char. The parameters were high for oxidative environment indicating high temperature sensitivity of the charcoal formation reaction. There was a substantial effect of heating rate on the mass loss and mass loss rate. The TG curve shifted to higher temperature ranges on increasing the heating rate. In both pyrolyzing and oxidizing conditions, average combustion and devolatlization rates increased. Emissions measurements and efficiency estimation were conducted on six commercially available residential scale appliances that utilize different technologies including direct combustion, gasification, lambda control, or fixed air flow rates that were designed to burn low ash wood (less than 1%). The grass has high ash and chlorine content producing more PM and chlorinated hydrocarbons including dioxins and furans. The results also indicated that the air supply and geometry of the furnace, and the type of furnace are also major influencing factors that affect the pollutant formation. To determine the effect of fuel properties on emissions formation, gaseous and particulate characterization was conducted of six fuels that include five different grass pellets types with ash content ranging from 3% to 13% and a premium wood pellet with ash content 0.6% on a boiler. Emissions from grass pellets were found to be higher than wood pellets and the PM; SO2 and NOx emissions were strongly related to the fuel properties such as ash content, sulfur and nitrogen content, respectively. CO emissions that indicate the completeness of reactions were higher for grass pellets and were strongly correlated to PAHs emissions. The PCDD/F emission was clearly a function of chlorine content of the fuel. A strong correlation existed between levoglucosan and PM2.5 concentrations indicated that levoglucosan is also a molecular marker for

  1. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2001-10-10

    This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

  2. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2001-10-10

    This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

  3. Performance of a domestic pellet boiler as a function of operational loads: Part-2

    Energy Technology Data Exchange (ETDEWEB)

    Verma, V.K.; De Ruyck, J. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Bram, S. [Department Mechanical Engineering, Faculty of Engineering, Vrije Universiteit Brussel, Pleinlaan 2, 1050 Brussel (Belgium); Department of Industrial Sciences and Technology, Erasmushogeschool Brussel, Nijverheidskaai 170, 1070 Brussel (Belgium); Gauthier, G. [Unite de Thermodynamique et Turbomachines (TERM), Universite Catholique de Louvain (U.C.L.), 1348 Louvain-la-Neuve (Belgium)

    2011-01-15

    Emissions and efficiency of a pellet boiler (40 kW) at nominal load were compared with emissions and efficiency at reduced load, while fired with six biomass pellets. The pellets include reed canary grass (Phalaris arundinacea), pectin waste from citrus shells (Citrus reticulata), sunflower husk (Helianthus annuus), peat, wheat straw (Triticum aestivum) and wood pellets. The measurements of emissions comprised of carbon monoxide (CO), nitrogen oxides (NO{sub x}), sulphur oxides (SO{sub x}) and flue dust mass concentrations (using DINplus and isokinetic sampling techniques). Emissions varied as a function of operational loads, for each type of pellets. The CO emissions were insignificant with reed canary grass (RCG), citrus pectin waste (CPW) and straw pellets at nominal load, however, at reduced load same pellets emitted 1.9, 4.0 and 7.4 times higher CO than wood pellets, respectively. Peat pellets emitted maximum CO at nominal load (4221.1 mgNm{sup -3}, 12.6 times higher than wood pellets) however; at reduced load CO emission was insignificant. The highest NO{sub x} emissions were reported with CPW, which were 3.4 and 4.6 times higher than wood pellets at nominal load and reduced load, respectively. Dust emissions were highest with sunflower husk and lowest with RCG pellets, at both operational modes. The best performance was reported with wood pellets, followed by RCG and pectin pellets, however, wood pellets combustion emitted 1.7 and 2.0 times higher dust{sub DINplus} than RCG at nominal and reduced loads, respectively. Not only fuel specific combustion optimization but also operational load specific optimization is essential for efficient use of agro-pellets in this type of boilers. (author)

  4. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  5. 锅炉在线飞灰含碳检测系统的应用%Application of Online Carbon Detection System for Boiler Fly Ash

    Institute of Scientific and Technical Information of China (English)

    李如飞

    2015-01-01

    The online ignition loss carbon determination method for fly ash is a mature technology. When coal burning boiler blends fine coke particles in the fuel it is more impor-tant to timely learn the actual burning state in the boiler. Using this online ash analysis sys-tem can provide timely and accurate data support for boiler combustion regulation to enable operators adopt specific operation, which has improved the efficiency of boilers.%灼烧失重法在线飞灰含碳检测方法是目前比较成熟的技术,在燃煤锅炉中掺烧焦炭细微颗粒时更需要及时掌握锅炉实际燃烧情况,通过采用这套在线飞灰检测系统,为锅炉燃烧调整提供了及时、准确的数据支持,使得锅炉运行人员可以采用针对性操作,提高了锅炉效率。

  6. 75 t/h循环流化床锅炉改造%The Reform of A 75t/h Circulating Fluidized Bed Boiler

    Institute of Scientific and Technical Information of China (English)

    阴志青

    2013-01-01

    In the view of the abrasion of wind chamber and small bell cap, material returning device which is easy to bend and deform under the condition of high temperature, poor use reliability, the serious ash deposition, the reform of a 75t/h circulating fluidized bed boiler can bet⁃ter paly the role of energy-saving and power-saving, improve boiler efficiency, reduce boiler abrasion, improve the economy and stability of boiler.%  鉴于某75 t循环流化床锅炉的风室风帽磨损严重及返料装置高温状态下易发生弯曲变形、使用可靠性较差、尾部积灰严重等问题进行改造;更好地发挥循环流化床锅炉节能节电,提高锅炉的效率,减少锅炉的磨损,提高锅炉运行经济性与稳定性。

  7. 1025t/h锅炉排烟温度高改造%Treatment of high exhaust gas temperature for 1025t / h boiler

    Institute of Scientific and Technical Information of China (English)

    刘勋川; 周胜利

    2011-01-01

    This paper briefly introduces the structure of 1025t/h boiler and its operation in Guizhou Qianbei Power Plant, aiming at its existing problems, such as high exhaust gas temperature and high desuperheating water flow, etc. By analyzing the boiler operation pa- rameters, this article presents some proposals to reduce exhaust gas temperature and boiler desuperheating water flow, and to improve the efficiency of the heating boiler. After the transformation, while receiving obvious effects, compared with the design value, it still has bigger difference. The author also puts forward views and opinions.%简要介绍了贵州西电黔北发电总厂1025t/h锅炉的结构及运行情况,针对锅炉排烟温度高、减温水流量大等问题。通过对锅炉运行参数的分析,提出了旨在降低锅炉排烟温度和减温水流量,提高了锅炉效率的受热面改造的建议。

  8. Energy-saving Measures in the Boiler Water Treatment%锅炉水处理中的节能措施分析

    Institute of Scientific and Technical Information of China (English)

    唐海丽

    2012-01-01

    With the rapid development of industry in our country, boilers become essential equipment in many industries, and the necessaiy processing of boiler water is particularly important. From the status quo of boiler water treatment technology, this paper points out the problems, then puts forward specific measures, to help to improve the thermal efficiency of the boiler and the economic benefits.%随着我国工业的迅猛发展,在很多行业中锅炉成为了不可或缺的设备,对锅炉用水进行必要的处理显得尤为重要.本文从锅炉水处理环节的技术现状出发,指出存在的问题,接着有针对性地提出了解决的具体措施,有利于提高锅炉的热效率,提高经济效益.

  9. 关于电站锅炉燃烧优化技术的研究%Research on Power Plant Boiler Combustion Optimization Technology

    Institute of Scientific and Technical Information of China (English)

    赵永强

    2013-01-01

    火力发电厂中向汽轮发电机组提供蒸汽的锅炉,主要包括锅炉本体和一些辅助设备。燃料在锅炉的炉膛中燃烧释放热能,经过金属壁面传热使锅炉中的水转化成具有一定压力和温度的过热蒸汽,随后把蒸汽送入汽轮机,由汽轮驱动进行发电。燃烧优化技术能够有效提高锅炉燃烧的效率并减少污染。本文重点分析了电站锅炉燃烧优化技术。%Coal-fired power plant provides steam to steam turbine unit; it mainly includes boiler body and some auxiliary equipment. Fuel burns and release heat in the furnace of the boiler, metal wall transfer heat and convert the water into a certain pressure and temperature of superheated steam, and then enter into the steam turbine, drive steam turbine to generate electricity. Combustion optimization technology can effectively improve the efficiency of the boiler combustion and reduce pollution. This paper analyzes the power plant boiler combustion optimization techniques.

  10. Design, construction, operation, and evaluation of a prototype culm combustion boiler/heater unit. Quarterly technical progress report, October 1-December 21, 1981

    Energy Technology Data Exchange (ETDEWEB)

    1982-01-01

    This report provides a summary of the work performed on the Prototype Culm Combustion Boiler/Heater Unit, Phase I - Engineering Design and Analysis, Phase II - Prototype Plant Construction and Phase III - Start-Up and Operation during the period October 1, 1981 through December 31, 1981. The objectives of the program as well as the technical progress and problem areas encountered during the reporting period are presented. Seven shakedown tests were run. Start-up and shakedown testing was completed. Four parametric tests were run. Performance data are presented with the exception of boiler efficiency which will be reported once chemical analyses are completed. Total boiler operation time through the end of this quarter - 1225 h, 50 min; operating time on culm and culm/limestone - 682 h, 43 min. Inspection revealed no problems with boiler tube wear. Sulfur capture greater than 94% was demonstrated (design is 88%). A turndown of better than 4 to 1 was shown (design is 2.5 to 1). Computer control of most of the loops has been successful and manual control was also demonstrated.

  11. The investigation of the impact of basic operational parameters on the dynamics of water jacket in a biomass boiler using numerical and experimental methods

    Directory of Open Access Journals (Sweden)

    Szubel Mateusz

    2015-01-01

    Full Text Available Biomass boiler application, despite its many advantages, is dependent upon many technical aspects, which require tests and optimization. Because of practical constraints, one of the most problematic areas of research is the analysis of phenomena occurring inside the water jacket of the boiler during the combustion process. The issue referred to above is significant due to its direct impact on the heating up of the operating medium for current power of the device and the total efficiency. The paper presents the analytical possibilities of the operating medium in a biomass boiler water jacket. The experimental works conducted as a part of the study were performed using an actual device – EKOPAL RM 40 straw boiler. They were aimed at defining the values of significant boundary conditions. Resistance thermometers and K-type thermocouples connected to a data acquisition system were placed in selected points of the water jacket and the combustion chambers to allow the monitoring of the conditions of the water heating process during biomass combustion. A measurement of inlet water mass flow rate was performed. To develop a numerical model of heat transfer into the water jacket, ANSYS CFX software was applied. The results of the experiments and simulations were compared and discussed. The paper describes the methodology and instruments used to perform the experimental studies, as well as some optimization solutions developed based on the results of the numeric alanalysis.

  12. 浅谈一氧化碳变换废热锅炉的日常维护%Daily Maintenance of Carbon Monoxide Conversion of Waste Heat Boiler

    Institute of Scientific and Technical Information of China (English)

    张文涛

    2016-01-01

    For the carbon monoxide conversion reaction is exothermic,so carbon monoxide conversion device will not waste heat boiler,waste heat boiler can not only make shift gas to reach the appropriate index can also be converted into steam heat,reduce the waste of energy.This article from the phosphate interaction reaction principle,each ion in the waste heat boiler in between,with the actual production,on how to make the waste heat boiler can have high efficiency and service life of.%一氧化碳变换是放热反应,所以一氧化碳变换装置中必然少不了废热锅炉,废热锅炉不但可以使变换气达到适宜的指标还可以将余热转换成蒸汽,减少能源的浪费。从磷酸盐在废热锅炉中的反应原理、各离子间的相互作用入手,结合实际生产,对提高废热锅炉工作效率和延长其使用寿命进行阐述。

  13. Applied studies in advanced boiler technology for Rankine cycle power systems

    Energy Technology Data Exchange (ETDEWEB)

    Paul, F.W.; Negreanu, M.J.

    1978-02-01

    A study is presented on a new rotational boiler design which has improved passive dynamic response and two-phase flow stability characteristics. A survey of small boiler manufacturers in the United States indicated that currently available designs are based on steady-state operating requirements rather than for dynamic performance. Recent work by EPA and ERDA which addressed boiler designs for mobile automotive Rankine cycle power systems showed that boilers of a monotube or multipass tube configuration design could be developed which were physically compact, but still were subject to the two-phase flow instability problem when coupled within an operating power system. The objectives of this work were to evaluate alternative boiler configurations which would improve boiler dynamic response and also have good two-phase liquid-vapor interface flow stability. The major physical design limitation of any boiler is the small external hot gas heat transfer coefficient. Such a low coefficient requires considerable design enhancements to increase the rate of energy transfer to the circulation system fluid. The rotational boiler is a physical design configuration which addresses this problem. The results of an analytic study using several mathematical model formulations showed that a rotational boiler could have a passive response time constant which was approximately one-half the magnitude for an equivalent single pass monotube boiler. An experimental prototype rotational boiler was designed, manufactured and tested, with the experimental results confirming that the experimental passive response time constants were comparable to the estimates from the analytic models. The experimental boiler operating in two-phase flow was found to be stable and responsive to external inputs. A rotational boiler configuration is a good alternative design configuration for small compact vapor generator designs based on fast transient passive response and two-phase flow stability.

  14. Characteristics of particulate-bound polycyclic aromatic hydrocarbons emitted from industrial grade biomass boilers.

    Science.gov (United States)

    Yang, Xiaoyang; Geng, Chunmei; Sun, Xuesong; Yang, Wen; Wang, Xinhua; Chen, Jianhua

    2016-02-01

    Polycyclic aromatic hydrocarbons (PAHs) are carcinogenic or mutagenic and are important toxic pollutants in the flue gas of boilers. Two industrial grade biomass boilers were selected to investigate the characteristics of particulate-bound PAHs: one biomass boiler retro-fitted from an oil boiler (BB1) and one specially designed (BB2) biomass boiler. One coal-fired boiler was also selected for comparison. By using a dilution tunnel system, particulate samples from boilers were collected and 10 PAH species were analyzed by gas chromatography-mass spectrometry (GC-MS). The total emission factors (EFs) of PAHs ranged from 0.0064 to 0.0380 mg/kg, with an average of 0.0225 mg/kg, for the biomass boiler emission samples. The total PAH EFs for the tested coal-fired boiler were 1.8 times lower than the average value of the biomass boilers. The PAH diagnostic ratios for wood pellets and straw pellets were similar. The ratio of indeno(1,2,3-cd)pyrene/[indeno(1,2,3-cd)pyrene+benzo(g,h,i)perylene] for the two biomass boilers was lower than those of the reference data for other burning devices, which can probably be used as an indicator to distinguish the emission of biomass boilers from that of industrial coal-fired boilers and residential stoves. The toxic potential of the emission from wood pellet burning was higher than that from straw pellet burning, however both of them were much lower than residential stove exhausts.

  15. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  16. Obstacles and water treatment countermeasures in boiler plant

    Energy Technology Data Exchange (ETDEWEB)

    Cho, J.R. [Hansu Co, Seoul (Korea, Republic of)

    1998-06-01

    Corrosive oxide generated at the boiler hydrosphere causes the following hindrance. Metallic oxide generated by the corrosion of steel drop and adhere to boiler and various devices to speed up secondary corrosion, and the decrease of facilities life is more promoted due to the penetration of decayed parts. Corrosive oxide generated at the boiler hydrosphere is easily accumulated and adhered to heating part and U-shaped pipe part, etc. to become scale or become scale with fixed products of hardened composition. Since corrosive oxide works as scale material to hinder heat conductivity because the heat-conduction rate of corrosive oxide is so low as 1/10 {approx} 1/50 of soft steel, it causes the damage by dropping the permitted tensile strength with the decrease of heat- conduction rate. Breakdown of facilities due to scaling of corrosive oxide happens frequently especially in high-temperature and high-pressure boiler. There are many reasons for the corrosion happening at the boiler hydrosphere such as dissolved gas, pH, temperature, dissolved salts, surface condition of metallic material, etc., but the biggest causes are dissolved gas and pH. Therefore, fundamental solution for the corrosion in boiler facilities is to get rid of dissolved gas and adjust pH. Dissolved oxygen is oxygen that is dissolved in the water, and there are mechanical and chemical methods to get rid of it. Generally, part of dissolved oxygen is first removed by mechanical method, and then leftover dissolved oxygen is removed by chemical method. The treatment of dissolved oxygen by deoxidization device is to use the principle that under same water temperature, the lower the atmospheric pressure is, the lower the solubility of oxygen becomes, and under same atmospheric pressure, the higher the water temperature is, the lower the solubility of oxygen becomes. Heating-type deoxidization and vacuum-type deoxidization are used. Chemical treatment is to use chemicals called deoxidizes to get rid of

  17. Water Efficient Installations - A New Army Guidance Document

    Science.gov (United States)

    2010-06-01

    Detection and Repair 4. Water Efficient Landscaping 5. Water Efficient Irrigation 6. Toilets and Urinals 7. Faucets and Showerheads 8. Boiler/Steam...lose 8760 to 219,000 gal/year Broken flush valve on toilet can lose 40 gal/hour US Army Corps of Engineers® Engineer Research and Development Center...Amendments ( Compost ) 20 Irrigation Scheduling

  18. Guide to Combined Heat and Power Systems for Boiler Owners and Operators

    Energy Technology Data Exchange (ETDEWEB)

    Oland, CB

    2004-08-19

    Combined heat and power (CHP) or cogeneration is the sequential production of two forms of useful energy from a single fuel source. In most CHP applications, chemical energy in fuel is converted to both mechanical and thermal energy. The mechanical energy is generally used to generate electricity, while the thermal energy or heat is used to produce steam, hot water, or hot air. Depending on the application, CHP is referred to by various names including Building Cooling, Heating, and Power (BCHP); Cooling, Heating, and Power for Buildings (CHPB); Combined Cooling, Heating, and Power (CCHP); Integrated Energy Systems (IES), or Distributed Energy Resources (DER). The principal technical advantage of a CHP system is its ability to extract more useful energy from fuel compared to traditional energy systems such as conventional power plants that only generate electricity and industrial boiler systems that only produce steam or hot water for process applications. By using fuel energy for both power and heat production, CHP systems can be very energy efficient and have the potential to produce electricity below the price charged by the local power provider. Another important incentive for applying cogeneration technology is to reduce or eliminate dependency on the electrical grid. For some industrial processes, the consequences of losing power for even a short period of time are unacceptable. The primary objective of the guide is to present information needed to evaluate the viability of cogeneration for new or existing industrial, commercial, and institutional (ICI) boiler installations and to make informed CHP equipment selection decisions. Information presented is meant to help boiler owners and operators understand the potential benefits derived from implementing a CHP project and recognize opportunities for successful application of cogeneration technology. Topics covered in the guide follow: (1) an overview of cogeneration technology with discussions about benefits

  19. Boiler combustion optimization based on ANN and PSO-Powell algorithm

    Institute of Scientific and Technical Information of China (English)

    DAI Wei-bao; ZOU Ping-hua; FENG Ming-hua; DONG Zhan-shuang

    2009-01-01

    To improve the thermal efficiency and reduce nitrogen oxides (NOx) emissions in a power plant for energy conservation and environment protection, based on the reconstructed section temperature field and other related parameters, dynamic radial basis function (RBF) artificial neural network (ANN) models for forecasting unburned carbon in fly ash and NOx emissions in flue gas ware developed in this paper, together with a multi-objective optimization system utilizing particle swarm optimization and Powell (PSO-Powell) algorithm.To validate the proposed approach, a series of field tests were conducted in a 350 MW power plant. The results indicate that PSO-Powell algorithm can improve the capability to search optimization solution of PSO algorithm,and the effectiveness of system. Its prospective application in the optimization of a pulverized coal (PC) fired boiler is presented as well.

  20. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    To study the influence of local conditions on the reaction between gaseous KCl and kaolin or coal fly ash experiments were done on CHECs electrically heated entrained flow reactor, which can simulate the local conditions in suspension fired boilers. The experimental results were compared with model...... (1100-1300 °C) or a changed amount of KCl (K/Si = 0.1 – 0.34) did only change the KCl conversion slightly. Si and Al rich coal ash seems to be less efficient to react with KCl compared to kaolin. However the applied coal ash had a larger particle size (d50 = 22μm) compared to the kaolin (d50 = 10μm)....