A new proposed approach for future large-scale de-carbonization coal-fired power plants

International Nuclear Information System (INIS)

Xu, Gang; Liang, Feifei; Wu, Ying; Yang, Yongping; Zhang, Kai; Liu, Wenyi

2015-01-01

The post-combustion CO 2 capture technology provides a feasible and promising method for large-scale CO 2 capture in coal-fired power plants. However, the large-scale CO 2 capture in conventionally designed coal-fired power plants is confronted with various problems, such as the selection of the steam extraction point and steam parameter mismatch. To resolve these problems, an improved design idea for the future coal-fired power plant with large-scale de-carbonization is proposed. A main characteristic of the proposed design is the adoption of a back-pressure steam turbine, which extracts the suitable steam for CO 2 capture and ensures the stability of the integrated system. A new let-down steam turbine generator is introduced to retrieve the surplus energy from the exhaust steam of the back-pressure steam turbine when CO 2 capture is cut off. Results show that the net plant efficiency of the improved design is 2.56% points higher than that of the conventional one when CO 2 capture ratio reaches 80%. Meanwhile, the net plant efficiency of the improved design maintains the same level to that of the conventional design when CO 2 capture is cut off. Finally, the match between the extracted steam and the heat demand of the reboiler is significantly increased, which solves the steam parameter mismatch problem. The techno-economic analysis indicates that the proposed design is a cost-effective approach for the large-scale CO 2 capture in coal-fired power plants. - Highlights: • Problems caused by CO 2 capture in the power plant are deeply analyzed. • An improved design idea for coal-fired power plants with CO 2 capture is proposed. • Thermodynamic, exergy and techno-economic analyses are quantitatively conducted. • Energy-saving effects are found in the proposed coal-fired power plant design idea

Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals

Energy Technology Data Exchange (ETDEWEB)

N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2008-07-15

It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.

Modelling of NO formation in the combustion of coal blends

Energy Technology Data Exchange (ETDEWEB)

Arenillas, A.; Backreedy, R.I.; Jones, J.M.; Pis, J.J.; Pourkashanian, M.; Rubiera, F.; Williams, A. [CSIC, Instituto Nacional del Carbon, Oviedo (Spain)

2002-03-01

Coal blending is becoming of increasing importance in power stations firing pulverised coal as a result of increasing competition, stricter emission legislation and is an attractive way of improving plant economic and combustion performance. Presently, the two general methods used by power station operators to assess or predict the performance of an unknown coal blend to be fired in power station boilers are by the use of experimental large scale rig tests or correlation indices derived from experience of firing other coal blends in the power station environment. The first is expensive and the second is of doubtful accuracy in some cases. This paper evaluates the application of mathematical modelling of the combustion of a series of binary coal blends in the test situation of a drop tube reactor to predict the NO emissions and degree of char burnout. Its applicability to low NOx burners used in power stations is discussed and it is concluded that present mathematical coal combustion models are not developed sufficiently to enable an adequate description of the binary blends and the physical and chemical processes, which may include interactions, during combustion of the blend. This means that accurate predictions cannot be made. 20 refs., 4 figs., 5 tabs.

Influence of Coal Quality on Combustion Performance

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der; Glarborg, Peter; Dam-Johansen, Kim

1998-01-01

mixing pattern on NO formation under these conditions. Emissions from the opposed fired plant with all combustion air introduced through the burners could only be qualitatively reproduced by the pilot furnace. Under single stage conditions the test rig provided higher NO levels. Carbon in ash levels did...... not show any correlation between the coals and the furnaces. An engineering, mathematical model has been developed describing radiation heat transfer and coal combustion in full scale furnaces. The model has been validated against measured temperatures and the amount of carbon in fly ash. The model...

EOSLT Consortium Biomass Co-firing. WP 4. Biomass co-firing in oxy-fuel combustion. Part 1. Lab- Scale Experiments

Energy Technology Data Exchange (ETDEWEB)

Fryda, L.E. [ECN Biomass, Coal and Environmental Research, Petten (Netherlands)

2011-07-15

In the frame of WP4 of the EOS LT Co-firing program, the ash formation and deposition of selected coal/biomass blends under oxyfuel and air conditions were studied experimentally in the ECN lab scale coal combustor (LCS). The fuels used were Russian coal, South African coal and Greek Lignite, either combusted separately or in blends with cocoa and olive residue. The first trial period included tests with the Russian and South African coals and their blends with cocoa, the second trial period included Lignite with olive residue tests and a final period firing only Lignite and Russian coal, mainly to check and verify the observed results. During the testing, also enriched air combustion was applied, in order to establish conclusions whether a systematic trend on ash formation and deposition exists, ranging from conventional air, to enriched air (improving post combustion applications) until oxyfuel conditions. A horizontal deposition probe equipped with thermocouples and heat transfer sensors for on line data acquisition, and a cascade impactor (staged filter) to obtain size distributed ash samples including the submicron range at the reactor exit were used. The deposition ratio and the deposition propensity measured for the various experimental conditions were higher in all oxyfuel cases. No significant variations in the ash formation mechanisms and the ash composition were established. Finally the data obtained from the tests performed under air and oxy-fuel conditions were utilised for chemical equilibrium calculations in order to facilitate the interpretation of the measured data; the results indicate that temperature dependence and fuels/blends ash composition are the major factors affecting gaseous compound and ash composition rather than the combustion environment, which seems to affect neither the ash and fine ash (submicron) formation, nor the ash composition. The ash deposition mechanisms were studied in more detail in Part II of this report.

PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

Energy Technology Data Exchange (ETDEWEB)

Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

2013-07-01

The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

Co-firing a pressurized fluidized-bed combustion system with coal and refuse derived fuels and/or sludges. Task 16

Energy Technology Data Exchange (ETDEWEB)

DeLallo, M.; Zaharchuk, R.

1994-01-01

The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach, the atmospheric fluidized-bed combustor (AFBC) has demonstrated its commercial acceptance in the utility market as a reliable source of power burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), tire-derived fuel (TDF), sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

Numerical investigation on the flow, combustion, and NOX emission characteristics in a 660 MWe tangential firing ultra-supercritical boiler

Directory of Open Access Journals (Sweden)

Wenjing Sun

2016-02-01

Full Text Available A three-dimensional numerical simulation was carried out to study the pulverized-coal combustion process in a tangentially fired ultra-supercritical boiler. The realizable k-ε model for gas coupled with discrete phase model for coal particles, P-1 radiation model for radiation, two-competing-rates model for devolatilization, and kinetics/diffusion-limited model for combustion process are considered. The characteristics of the flow field, particle motion, temperature distribution, species components, and NOx emissions were numerically investigated. The good agreement of the measurements and predictions implies that the applied simulation models are appropriate for modeling commercial-scale coal boilers. It is found that an ideal turbulent flow and particle trajectory can be observed in this unconventional pulverized-coal furnace. With the application of over-fire air and additional air, lean-oxygen combustion takes place near the burner sets region and higher temperature at furnace exit is acquired for better heat transfer. Within the limits of secondary air, more steady combustion process is achieved as well as the reduction of NOx. Furthermore, the influences of the secondary air, over-fire air, and additional air on the NOx emissions are obtained. The numerical results reveal that NOx formation attenuates with the decrease in the secondary air ratio (γ2nd and the ratio of the additional air to the over-fire air (γAA/γOFA was within the limits.

Experimental Investigation into the Combustion Characteristics on the Co-firing of Biomass with Coal as a Function of Particle Size and Blending Ratio

Energy Technology Data Exchange (ETDEWEB)

Lkhagvadorj, Sh; Kim, Sang In; Lim, Ho; Kim, Seung Mo; Jeon, Chung Hwan [Pusan National Univ., Busan (Korea, Republic of); Lee, Byoung Hwa [Doosan Heavy Industries and Construction, Ltd., Changwon (Korea, Republic of)

2016-01-15

Co-firing of biomass with coal is a promising combustion technology in a coal-fired power plant. However, it still requires verifications to apply co-firing in an actual boiler. In this study, data from the Thermogravimetric analyzer(TGA) and Drop tube furnace(DTF) were used to obtain the combustion characteristics of biomass when co-firing with coal. The combustion characteristics were verified using experimental results including reactivity from the TGA and Unburned carbon(UBC) data from the DTF. The experiment also analyzed with the variation of the biomass blending ratio and biomass particle size. It was determined that increasing the biomass blending ratio resulted in incomplete chemical reactions due to insufficient oxygen levels because of the rapid initial combustion characteristics of the biomass. Thus, the optimum blending condition of the biomass based on the results of this study was found to be 5 while oxygen enrichment reduced the increase of UBC that occurred during combustion of blended biomass and coal.

Coal fired flue gas mercury emission controls

International Nuclear Information System (INIS)

Wu, Jiang; Pan, Weiguo; Cao, Yan; Pan, Weiping

2015-01-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Coal fired flue gas mercury emission controls

Energy Technology Data Exchange (ETDEWEB)

Wu, Jiang; Pan, Weiguo [Shanghai Univ. of Electric Power (China); Cao, Yan; Pan, Weiping [Western Kentucky Univ., Bowling Green, KY (United States)

2015-05-01

Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant

International Nuclear Information System (INIS)

Liu, Xingrang; Bansal, R.C.

2014-01-01

Highlights: • A coal fired power plant boiler combustion process model based on real data. • We propose multi-objective optimization with CFD to optimize boiler combustion. • The proposed method uses software CORBA C++ and ANSYS Fluent 14.5 with AI. • It optimizes heat flux transfers and maintains temperature to avoid ash melt. - Abstract: The dominant role of electricity generation and environment consideration have placed strong requirements on coal fired power plants, requiring them to improve boiler combustion efficiency and decrease carbon emission. Although neural network based optimization strategies are often applied to improve the coal fired power plant boiler efficiency, they are limited by some combustion related problems such as slagging. Slagging can seriously influence heat transfer rate and decrease the boiler efficiency. In addition, it is difficult to measure slag build-up. The lack of measurement for slagging can restrict conventional neural network based coal fired boiler optimization, because no data can be used to train the neural network. This paper proposes a novel method of integrating non-dominated sorting genetic algorithm (NSGA II) based multi-objective optimization with computational fluid dynamics (CFD) to decrease or even avoid slagging inside a coal fired boiler furnace and improve boiler combustion efficiency. Compared with conventional neural network based boiler optimization methods, the method developed in the work can control and optimize the fields of flue gas properties such as temperature field inside a boiler by adjusting the temperature and velocity of primary and secondary air in coal fired power plant boiler control systems. The temperature in the vicinity of water wall tubes of a boiler can be maintained within the ash melting temperature limit. The incoming ash particles cannot melt and bond to surface of heat transfer equipment of a boiler. So the trend of slagging inside furnace is controlled. Furthermore, the

Co-combustion of risk husk with coal in a fluidized bed

International Nuclear Information System (INIS)

Ghani, A.K.; Alias, A.B.; Savory, R.M.; Cliffe, K.R.

2006-01-01

Power generation from biomass is an attractive technology which utilizes agricultural residue waste. In order to explain the behavior of biomass-fired fluidized bed incinerator, biomass sources from agricultural residues (rice husk) was co-fired with coal in a 0.15 m diameter and 2.3 m high fluidized bed combustor. The combustion efficiency and CO emissions were studied and compared with those for pure coal combustion. Biomass waste with up to 70% mass fraction can be co-combusted in a fluidized bed combustor designed for coal combustion with a maximum drop of efficiency of 20% depending upon excess air levels. CO levels fluctuated between 200-700 ppm were observed when coal is added. It is evident from this research that efficient co-firing of rice husk with coal can be achieved with minimum modification of existing coal-fired boilers. (Author)

Numerical study on NO formation in a pulverized coal-fired furnace using oxy-fuel combustion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Aiyue; Chen, Yuan; Sheng, Changdong [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

Computational fluid dynamics (CFD) approach was employed to numerically investigate NO formation in a 600 MW wall-fired pulverized coal-fired furnace retrofitted for oxy-coal combustion, aimed at the impacts of flue gas recycle ratio, O{sub 2} staging and recycled NO with the recycled flue gas (RFG) on NO formation and emission. An in-house CFD research code for conventional air combustion was developed and extended to simulate O{sub 2}/RFG combustion with specific considerations of the change of gas properties and its impact on coal particle combustion processes. The extended De Soete mechanisms including NO reburning mechanism were applied to describe transformations of fuel nitrogen. It was shown that CFD simulation represented the significant reduction of NO formation during O{sub 2}/RFG combustion compared to that during air combustion. The in-burner and particularly the in-furnace O{sub 2} staging were confirmed still to play very important roles in NO formation control. Changing the recycle ratio had significant impact on the combustion performance and consequently on NO formation and emission. With the combustion performance ensured, decreasing the flue gas recycle ratio or increasing the inlet O{sub 2} concentration of combustion gas led to reduction of NO formation and emission. Although NO formation and emission was found to increase with increasing the inlet NO concentration of combustion gas, CFD simulation indicated that {proportional_to}74% of the inlet NO was reduced in the furnace, consistent with the experimental data reported in the literature. This demonstrated the significant contribution of reburning mechanism to the reduction of the recycled NO in the furnace.

Emissions from carpet combustion in a pilot-scale rotary kiln: comparison with coal and particle-board combustion

Energy Technology Data Exchange (ETDEWEB)

Stephanie Lucero Konopa; James A. Mulholland; Matthew J. Realff; Paul M. Lemieux [Georgia Institute of Technology, Atlanta, GA (United States). School of Civil and Environmental Engineering

2008-08-15

The use of post-consumer carpet as a potential fuel substitute in cement kilns and other high-temperature processes is being considered to address the problem of huge volumes of carpet waste and the opportunity of waste-to-energy recovery. Carpet represents a high volume waste stream, provides high energy value, and contains other recoverable materials for the production of cement. This research studied the emission characteristics of burning 0.46-kg charges of chopped nylon carpet squares, pulverized coal, and particle-board pellets in a pilot-scale natural gas-fired rotary kiln. Carpet was tested with different amounts of water added. Emissions of oxygen, carbon dioxide, nitric oxide (NO), sulfur dioxide (SO{sub 2}), carbon monoxide (CO), and total hydrocarbons and temperatures were continuously monitored. It was found that carpet burned faster and more completely than coal and particle board, with a rapid volatile release that resulted in large and variable transient emission peaks. NO emissions from carpet combustion ranged from 0.06 to 0.15 g/MJ and were inversely related to CO emissions. Carpet combustion yielded higher NO emissions than coal and particleboard combustion, consistent with its higher nitrogen content. S{sub 2} emissions were highest for coal combustion, consistent with its higher sulfur content than carpet or particle board. Adding water to carpet slowed its burn time and reduced variability in the emission transients, reducing the CO peak but increasing NO emissions. Results of this study indicate that carpet waste can be used as an effective alternative fuel, with the caveats that it might be necessary to wet carpet or chop it finely to avoid excessive transient puff emissions due to its high volatility compared with other solid fuels, and that controlled mixing of combustion air might be used to control NO emissions from nylon carpet. 13 refs., 5 figs., 1 tab.

Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

An analysis of cost effective incentives for initial commercial deployment of advanced clean coal technologies

Energy Technology Data Exchange (ETDEWEB)

Spencer, D.F. [SIMTECHE, Half Moon Bay, CA (United States)

1997-12-31

This analysis evaluates the incentives necessary to introduce commercial scale Advanced Clean Coal Technologies, specifically Integrated Coal Gasification Combined Cycle (ICGCC) and Pressurized Fluidized Bed Combustion (PFBC) powerplants. The incentives required to support the initial introduction of these systems are based on competitive busbar electricity costs with natural gas fired combined cycle powerplants, in baseload service. A federal government price guarantee program for up to 10 Advanced Clean Coal Technology powerplants, 5 each ICGCC and PFBC systems is recommended in order to establish the commercial viability of these systems by 2010. By utilizing a decreasing incentives approach as the technologies mature (plants 1--5 of each type), and considering the additional federal government benefits of these plants versus natural gas fired combined cycle powerplants, federal government net financial exposure is minimized. Annual net incentive outlays of approximately 150 million annually over a 20 year period could be necessary. Based on increased demand for Advanced Clean Coal Technologies beyond 2010, the federal government would be revenue neutral within 10 years of the incentives program completion.

Influence of process parameters on coal combustion performance. Review, experiments and engineering modeling

Energy Technology Data Exchange (ETDEWEB)

Lans, R.P. van der

1997-04-01

The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on a simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms of a reactor configuration. The influence of coal type and process conditions on NO formation and carbon burnout has been investigated experimentally in a 400 MW{sub e} corner fired boiler with over fire air, a 350 MW{sub e} opposed fired boiler, and in a 160 kW{sub t} pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project `Atmospheric Pressure Combustion of Pulverized Coal and Coal Based Blends for Power Generation`. On the pilot scale test both single stage and air staged tests were performed. A simple, one-dimensional combustion and radiation heat transfer model has been developed for the furnace of full scale boilers. The model has been applied to the two boilers mentioned above, and is validated against measured temperatures and carbon in ash concentrations. A mixing study has been performed in order to initiate an investigation of the potential of chemical engineering models to predict NO from pulverized fuel burners. (EG) 11 refs.

Coal combustion waste management study

International Nuclear Information System (INIS)

1993-02-01

Coal-fired generation accounted for almost 55 percent of the production of electricity in the United States in 1990. Coal combustion generates high volumes of ash and flue gas desulfurization (FGD) wastes, estimated at almost 90 million tons. The amount of ash and flue gas desulfurization wastes generated by coal-fired power plants is expected to increase as a result of future demand growth, and as more plants comply with Title IV of the 1990 Clean Air Act Amendments. Nationwide, on average, over 30 percent of coal combustion wastes is currently recycled for use in various applications; the remaining percentage is ultimately disposed in waste management units. There are a significant number of on-site and off-site waste management units that are utilized by the electric utility industry to store or dispose of coal combustion waste. Table ES-1 summarizes the number of disposal units and estimates of waste contained at these unites by disposal unit operating status (i.e, operating or retired). Further, ICF Resources estimates that up to 120 new or replacement units may need to be constructed to service existing and new coal capacity by the year 2000. The two primary types of waste management units used by the industry are landfills and surface impoundments. Utility wastes have been exempted by Congress from RCRA Subtitle C hazardous waste regulation since 1980. As a result of this exemption, coal combustion wastes are currently being regulated under Subtitle D of RCRA. As provided under Subtitle D, wastes not classified as hazardous under Subtitle C are subject to State regulation. At the same time Congress developed this exemption, also known as the ''Bevill Exclusion,'' it directed EPA to prepare a report on coal combustion wastes and make recommendations on how they should be managed

Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-01-01

This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

Coal-fired CCS demonstration plants, 2012

Energy Technology Data Exchange (ETDEWEB)

NONE

2012-10-15

The present report reviews activities taking place focused on the eventual large-scale deployment of carbon capture systems on coal-fired power plants. With this aim in mind, there are three main CO2 capture technology streams currently being developed and tested; these comprise pre-combustion capture, post-combustion capture, and systems based on oxyfuel technology. Although numerous other capture systems have been proposed, these three are currently the focus of most RD&D efforts and this report concentrates on these. More speculative technologies still at early stages in their development are not addressed. The overall aims of this report are to provide an update of recent technological developments in each of the main categories of CO2 capture, and to review the current state of development of each, primarily through an examination of larger-scale development activities taking place or proposed. However, where appropriate, data generated by smaller-scale testing is noted, especially where this is feeding directly into ongoing programmes aimed at developing further, or scaling-up the particular technology. Each is reviewed and the status of individual coal-based projects and proposals described. These are limited mainly to what are generally described as pilot and/or demonstration scale. Where available, learning experiences and operational data being generated by these projects is noted. Technology Readiness Levels (TRLs) of individual projects have been used to provide an indication of technology scale and maturity. For pre-combustion capture, post-combustion capture and oxyfuel systems, an attempt has been made to identify the technological challenges and gaps in the knowledge that remain, and to determine what technology developers are doing in terms of RD&D to address these. However, issues of commercial confidentiality have meant that in some cases, information in the public domain is limited, hence it has only been possible to identify overarching

Influence of Process Parameters on Coal Combustion Performance

DEFF Research Database (Denmark)

Lans, Robert Pieter Van Der

investigated experimentally in a 400 MWe corner fired boiler with over fire air, a 350 MWe opposed fired boiler, and in a 160 kWt pilot scale test rig. Three different coals were fired in each of the furnaces as part of the activities in group 3 of the European Union JOULE 2 Extension project "Atmospheric......The objective of this study is to improve the understanding of nitrogen oxide formation and carbon burnout during the combustion of pulverized coal, and to contribute to addressing the potential of chemical engineering models for the prediction of furnace temperatures, NO emissions and the amount...... of carbon in ash. To this purpose, the effect of coal quality on NO and burnout has been investigated experimentally, a radiation heat balance has been developed based on simple chemical engineering methodology, and a mixing study has been conducted in order to describe the near burner macro mixing in terms...

Radioactivity of combustion residues from coal-fired power stations

International Nuclear Information System (INIS)

Vom Berg, W.; Puch, K.H.

1996-01-01

Each year in Germany, about 18 mill. t of combustion residues are produced from the combustion of bituminous coal and lignite. They are utilized to a great extent in the construction industry and in mining. During the combustion of coal, the radio-nuclides remain predominantly in the ash. The radionuclide concentration in lignite ash is within the range of that in natural soil. The combustion residues of bituminous coal contain radio-nuclides of a similar order of magnitude as also can occur in natural rock. The utilization of combustion residues in construction materials makes a negligible contribution to radiation exposure through retention in buildings. (orig.) [de

Lab-scale investigation of Middle-Bosnia coals to achieve high-efficient and clean combustion technology

Directory of Open Access Journals (Sweden)

Smajevic Izet

2014-01-01

Full Text Available This paper describes full lab-scale investigation of Middle-Bosnia coals launched to support selection an appropriate combustion technology and to support optimization of the boiler design. Tested mix of Middle-Bosnia brown coals is projected coal for new co-generation power plant Kakanj Unit 8 (300-450 MWe, EP B&H electricity utility. The basic coal blend consisting of the coals Kakanj: Breza: Zenica at approximate mass ratio of 70:20:10 is low grade brown coal with very high percentage of ash - over 40%. Testing that coal in circulated fluidized bed combustion technique, performed at Ruhr-University Bohum and Doosan Lentjes GmbH, has shown its inconveniency for fluidized bed combustion technology, primarily due to the agglomeration problems. Tests of these coals in PFC (pulverized fuel combustion technology have been performed in referent laboratory at Faculty of Mechanical Engineering of Sarajevo University, on a lab-scale PFC furnace, to provide reliable data for further analysis. The PFC tests results are fitted well with previously obtained results of the burning similar Bosnian coal blends in the PFC dry bottom furnace technique. Combination of the coals shares, the process temperature and the air combustion distribution for the lowest NOx and SO2 emissions was found in this work, provided that combustion efficiency and CO emissions are within very strict criteria, considering specific settlement of lab-scale furnace. Sustainability assessment based on calculation economic and environmental indicators, in combination with Low Cost Planning method, is used for optimization the power plant design. The results of the full lab-scale investigation will help in selection optimal Boiler design, to achieve sustainable energy system with high-efficient and clean combustion technology applied for given coals.

Co-combustion of anthracite coal and wood pellets: Thermodynamic analysis, combustion efficiency, pollutant emissions and ash slagging.

Science.gov (United States)

Guo, Feihong; Zhong, Zhaoping

2018-08-01

This work presents studies on the co-combustion of anthracite coal and wood pellets in fluidized bed. Prior to the fluidized bed combustion, thermogravimetric analysis are performed to investigate the thermodynamic behavior of coal and wood pellets. The results show that the thermal decomposition of blends is divided into four stages. The co-firing of coal and wood pellets can promote the combustion reaction and reduce the emission of gaseous pollutants, such as SO 2 and NO. It is important to choose the proportion of wood pellets during co-combustion due to the low combustion efficiency caused by large pellets with poor fluidization. Wood pellets can inhibit the volatilization of trace elements, especially for Cr, Ni and V. In addition, the slagging ratio of wood pellets ash is reduced by co-firing with coal. The research on combustion of coal and wood pellets is of great significance in engineering. Copyright © 2018 Elsevier Ltd. All rights reserved.

Lab-scale co-firing of virgin and torrefied bamboo species Guadua angustifolia Kunth as a fuel substitute in coal fired power plants

International Nuclear Information System (INIS)

Fryda, Lydia; Daza, Claudia; Pels, Jan; Janssen, Arno; Zwart, Robin

2014-01-01

Bamboo is a potential sustainable biomass source for renewable heat and power production as it presents common fuel characteristics with other biomass feedstocks regarding heating value and chemical composition. This paper presents an evaluation of the combustion behaviour of the bamboo species Guadua angustifolia Kunth, virgin as well as torrefied, in blends with coal or pure, comparing with other biomass feedstocks such as wood and herbaceous biomass. The bamboo pre-treatment and the combustion experiments were carried out at dedicated installations at ECN, including a laboratory scale batch torrefaction reactor and a combustion simulation test facility. The results on combustion and co-firing reveal that in terms of fouling, the untreated bamboo shows behaviour closer to herbaceous biomass rather than to wood, with specific fouling factors of wood, bamboo and herbaceous biomass of 0.91·10 −3 , 2.9·10 −3 , 3.1·10 −3  K·m 2 ·W −1 ·g −1 respectively. Dry torrefaction improves its physical properties by increasing the density and grindability without improving significantly its fouling behaviour while the fouling behaviour of wet torrefied bamboo is similar to woody biomass; the specific fouling factors of dry torrefied and wet torrefied bamboo are 2.4·10 −3 and 0.89·10 −3  K·m 2 ·W −1 ·g −1 respectively. The fouling behaviour of biomass and coal blends lies between the fuels of the blend. Alternative bamboo species were evaluated using the alkali index A i based on their fuel composition. It appears that the fouling behaviour of alternative species is better than for G. angustifolia, therefore these should be further analysed. - Highlights: • Bamboo species Guadua angustifolia is a promising feedstock for power generation. • Dry and wet torrefaction of selected samples were carried out at ECN. • Virgin (untreated) and pretreated samples were fired pure or in coal blends. • Pretreated bamboo is suitable for large scale power

Renew, reduce or become more efficient? The climate contribution of biomass co-combustion in a coal-fired power plant

International Nuclear Information System (INIS)

Miedema, Jan H.; Benders, René M.J.; Moll, Henri C.; Pierie, Frank

2017-01-01

Highlights: • Coal mining is more energy and CO_2 efficient than biomass production. • Co-combustion of 60% biomass with coal doubles mass transport compared to 100% coal. • Low co-combustion levels reduce GHG emissions, but the margins are small. • Total supply chain efficiency is the highest for the coal reference at 41.2%. - Abstract: Within this paper, biomass supply chains, with different shares of biomass co-combustion in coal fired power plants, are analysed on energy efficiency, energy consumption, renewable energy production, and greenhouse gas (GHG) emissions and compared with the performance of a 100% coal supply chain scenario, for a Dutch situation. The 60% biomass co-combustion supply chain scenarios show possibilities to reduce emissions up to 48%. The low co-combustion levels are effective to reduce GHG emissions, but the margins are small. Currently co-combustion of pellets is the norm. Co-combustion of combined torrefaction and pelleting (TOP) shows the best results, but is also the most speculative. The indicators from the renewable energy directive cannot be aligned. When biomass is regarded as scarce, co-combustion of small shares or no co-combustion is the best option from an energy perspective. When biomass is regarded as abundant, co-combustion of large shares is the best option from a GHG reduction perspective.

Small, modular, low-cost coal-fired power plants for the international market

Energy Technology Data Exchange (ETDEWEB)

Zauderer, B.; Frain, B.; Borck, B. [Coal Tech Corp., Merion Station, PA (United States); Baldwin, A.L. [Dept. of Energy, Pittsburgh, PA (United States). Pittsburgh Energy Technology Center

1997-12-31

This paper presents recent operating results of Coal Tech`s second generation, air cooled, slagging coal combustor, and its application to power plants in the 1 to 20 MW range. This 20 MMBtu/hour combustor was installed in a new demonstration plant in Philadelphia, PA in 1995. It contains the combustion components of a 1 MWe coal fired power plant, a 17,500 lb/hour steam boiler, coal storage and feed components, and stack gas cleanup components. The plant`s design incorporates improvements resulting from 2,000 hours of testing between 1987 and 1993 on a first generation, commercial scale, air cooled combustor of equal thermal rating. Since operations began in early 1996, a total of 51 days of testing have been successfully completed. Major results include durability of the combustor`s refractory wall, excellent combustion with high ash concentration in the fuel, removal of 95% to 100% of the slag in the combustor, very little ash deposition in the boiler, major reduction of in-plant parasitic power, and simplified power system control through the use of modular designs of sub-systems and computer control. Rapid fuel switching between oil, gas, and coal and turndown of up to a factor of three was accomplished. All these features have been incorporated in advanced coal fired plant designs in the 1 to 20 MWe range. Incremental capital costs are only $100 to $200/kW higher than comparable rated gas or oil fired steam generating systems. Most of its components and subsystems can be factory assembled for very rapid field installation. The low capital, low operating costs, fuel flexibility, and compatibility with very high ash fuels, make this power system very attractive in regions of the world having domestic supplies of these fuels.

Inhibition Effect of Phosphorus Flame Retardants on the Fire Disasters Induced by Spontaneous Combustion of Coal

Directory of Open Access Journals (Sweden)

Yibo Tang

2017-01-01

Full Text Available Coal spontaneous combustion (CSC generally induces fire disasters in underground mines, thus causing serious casualties, environmental pollution, and property loss around the world. By using six P-containing additives to process three typical coal samples, this study investigated the variations of the self-ignition characteristics of the coal samples before and after treatment. The analysis was performed by combining thermogravimetric analysis/differential scanning calorimetry (TG/DSC Fourier transform infrared spectrometer (FTIR and low temperature oxidation. Experimental results showed that P-containing inhibitors could effectively restrain the heat emitted in the combustion of coal samples and therefore the ignition temperature of the coal samples was delayed at varying degrees. The combustion rate of the coal samples was reduced as well. At the temperatures ranging from 50°C to 150°C, the activation energy of the coal samples after the treatment was found to increase, which indicated that the coal samples were more difficult to be oxidized. After being treated with phosphorus flame retardants (PFRs, the content of several active groups represented by the C-O structure in the three coal samples was proved to be obviously changed. This suggested that PFRs could significantly inhibit the content of CO generated by the low temperature oxidation of coal, and the flame-retardant efficiency grew with the increasing temperature. At 200°C, the maximal inhibition efficiency reached approximately 85%.

ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

2002-12-30

ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further

Prediction of unburned carbon and NOx in a tangentially fired power station using single coals and blends

Energy Technology Data Exchange (ETDEWEB)

R.I. Backreedy; J.M. Jones; L. Ma; M. Pourkashanian; A. Williams; A. Arenillas; B. Arias; J.J. Pis; F. Rubiera [University of Leeds, Leeds (United Kingdom). Energy and Resources Research Institute

2005-12-01

Two approaches can be employed for prediction of NOx and unburned carbon. The first approach uses global models such as the 'slice' model which requires the combustor reaction conditions as an input but which has a detailed coal combustion mechanism. The second involves a computational fluid dynamic model that in principle can give detailed information about all aspects of combustion, but usually is restricted in the detail of the combustion model because of the heavy computational demands. The slice model approach can be seen to be complimentary to the CFD approach since the NOx and carbon burnout is computed using the slice model as a post-processor to the CFD model computation. The slice model that has been used previously by our group is applied to a commercial tangentially fired combustor operated in Spain and using a range of Spanish coals and imported coals, some of which are fired as blends. The computed results are compared with experimental measurements, and the accuracy of the approach assessed. The CFD model applied to this case is one of the commercial codes modified to use a number of coal combustion sub-models developed by our group. In particular it can use two independent streams of coal and as such it can be used for the combustion of coal blends. The results show that both model approaches can give good predictions of the NOx and carbon in ash despite the fact that certain parts of the coal combustion models are not exactly the same. However, if a detailed insight into the combustor behaviour is required then the CFD model must be used. 28 refs., 4 figs., 6 tabs.

Full Scale Deposition Trials at 150 MWe PF-boiler Co-firing COal and Straw: Summary of Results

DEFF Research Database (Denmark)

Andersen, Karin Hedebo; Frandsen, Flemming; Hansen, Peter Farkas Binderup

1999-01-01

A conventional PF-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion and a two-year demonstration programme was initiated in January 1996 addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part...... during co-combustion with straw. In addition, where Fe dominated upstream deposits are found in the hottest positions during pure coal combustion, Ca, and to some degree Si, are playing the major role during co-combustion. The addition of straw to the fuel is also seen to lead to a change in the texture...... of the upstream deposits, from an ordered dendritic structure of the larger particles with small particles in between during pure coal combustion, to a more random deposition of the larger particles among the small during co-combustion. No deposition of chlorine species was observed in the SEM-EDX analysis...

Renew, reduce or become more efficient? The climate contribution of biomass co-combustion in a coal-fired power plant

NARCIS (Netherlands)

Miedema, Jan H.; Benders, Rene M. J.; Moll, Henri C.; Pierie, Frank

2017-01-01

Within this paper, biomass supply chains, with different shares of biomass co-combustion in coal fired power plants, are analysed on energy efficiency, energy consumption, renewable energy production, and greenhouse gas (GHG) emissions and compared with the performance of a 100% coal supply chain

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

International Nuclear Information System (INIS)

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO x emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO x removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

CO-COMBUSTION OF REFUSE DERIVED FUEL WITH COAL IN A FLUIDISED BED COMBUSTOR

Directory of Open Access Journals (Sweden)

W. A. WAN AB KARIM GHANI

2009-03-01

Full Text Available Power generation from biomass is an attractive technology which utilizes municipal solid waste-based refused derived fuel. In order to explain the behavior of biomass-fired fluidized bed incinerator, biomass sources from refuse derived fuel was co-fired with coal in a 0.15 m diameter and 2.3 m high fluidized bed combustor. The combustion efficiency and carbon monoxide emissions were studied and compared with those from pure coal combustion. This study proved that the blending effect had increased the carbon combustion efficiency up to 12% as compared to single MSW-based RDF. Carbon monoxide levels fluctuated between 200-1600 ppm were observed when coal is added. It is evident from this research that efficient co-firing of biomass with coal can be achieved with minimum modification of existing coal-fired boilers.

Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

OpenAIRE

Tingfang Yu; Hongzhen Zhu; Chunhua Peng

2013-01-01

NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

Optimized scheme in coal-fired boiler combustion based on information entropy and modified K-prototypes algorithm

Science.gov (United States)

Gu, Hui; Zhu, Hongxia; Cui, Yanfeng; Si, Fengqi; Xue, Rui; Xi, Han; Zhang, Jiayu

2018-06-01

An integrated combustion optimization scheme is proposed for the combined considering the restriction in coal-fired boiler combustion efficiency and outlet NOx emissions. Continuous attribute discretization and reduction techniques are handled as optimization preparation by E-Cluster and C_RED methods, in which the segmentation numbers don't need to be provided in advance and can be continuously adapted with data characters. In order to obtain results of multi-objections with clustering method for mixed data, a modified K-prototypes algorithm is then proposed. This algorithm can be divided into two stages as K-prototypes algorithm for clustering number self-adaptation and clustering for multi-objective optimization, respectively. Field tests were carried out at a 660 MW coal-fired boiler to provide real data as a case study for controllable attribute discretization and reduction in boiler system and obtaining optimization parameters considering [ maxηb, minyNOx ] multi-objective rule.

Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

2013-07-01

The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

Coal-fired high performance power generating system. Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-08-31

As a result of the investigations carried out during Phase 1 of the Engineering Development of Coal-Fired High-Performance Power Generation Systems (Combustion 2000), the UTRC-led Combustion 2000 Team is recommending the development of an advanced high performance power generation system (HIPPS) whose high efficiency and minimal pollutant emissions will enable the US to use its abundant coal resources to satisfy current and future demand for electric power. The high efficiency of the power plant, which is the key to minimizing the environmental impact of coal, can only be achieved using a modern gas turbine system. Minimization of emissions can be achieved by combustor design, and advanced air pollution control devices. The commercial plant design described herein is a combined cycle using either a frame-type gas turbine or an intercooled aeroderivative with clean air as the working fluid. The air is heated by a coal-fired high temperature advanced furnace (HITAF). The best performance from the cycle is achieved by using a modern aeroderivative gas turbine, such as the intercooled FT4000. A simplified schematic is shown. In the UTRC HIPPS, the conversion efficiency for the heavy frame gas turbine version will be 47.4% (HHV) compared to the approximately 35% that is achieved in conventional coal-fired plants. This cycle is based on a gas turbine operating at turbine inlet temperatures approaching 2,500 F. Using an aeroderivative type gas turbine, efficiencies of over 49% could be realized in advanced cycle configuration (Humid Air Turbine, or HAT). Performance of these power plants is given in a table.

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

1997-12-31

This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

Effect of combustion characteristics on wall radiative heat flux in a 100 MWe oxy-coal combustion plant

Energy Technology Data Exchange (ETDEWEB)

Park, S.; Ryu, C. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Chae, T.Y. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Yang, W. [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Kim, Y.; Lee, S.; Seo, S. [Korea Electric Power Research Institute (KEPRI), Daejeon (Korea, Republic of). Power Generation Lab.

2013-07-01

Oxy-coal combustion exhibits different reaction, flow and heat transfer characteristics from air-coal combustion due to different properties of oxidizer and flue gas composition. This study investigated the wall radiative heat flux (WRHF) of air- and oxy-coal combustion in a simple hexahedral furnace and in a 100 MWe single-wall-fired boiler using computational modeling. The hexahedral furnace had similar operation conditions with the boiler, but the coal combustion was ignored by prescribing the gas properties after complete combustion at the inlet. The concentrations of O{sub 2} in the oxidizers ranging between 26 and 30% and different flue gas recirculation (FGR) methods were considered in the furnace. In the hexahedral furnace, the oxy-coal case with 28% of O{sub 2} and wet FGR had a similar value of T{sub af} with the air-coal combustion case, but its WRHF was 12% higher. The mixed FGR case with about 27% O{sub 2} in the oxidizer exhibited the WRHF similar to the air-coal case. During the actual combustion in the 100 MWe boiler using mixed FGR, the reduced volumetric flow rates in the oxy-coal cases lowered the swirl strength of the burners. This stretched the flames and moved the high temperature region farther to the downstream. Due to this reason, the case with 30% O{sub 2} in the oxidizers achieved a WRHF close to that of air-coal combustion, although its adiabatic flame temperature (T{sub af}) and WHRF predicted in the simplified hexahedral furnace was 103 K and 10% higher, respectively. Therefore, the combustion characteristics and temperature distribution significantly influences the WRHF, which should be assessed to determine the ideal operating conditions of oxy- coal combustion. The choice of the weighted sum of gray gases model (WSGGM) was not critical in the large coal-fired boiler.

JV Task 106 - Feasibility of CO2 Capture Technologies for Existing North Dakota Lignite-Fired Pulverized Coal Boilers

Energy Technology Data Exchange (ETDEWEB)

Michael L. Jones; Brandon M. Pavlish; Melanie D. Jensen

2007-05-01

The goal of this project is to provide a technical review and evaluation of various carbon dioxide (CO{sub 2}) capture technologies, with a focus on the applicability to lignite-fired facilities within North Dakota. The motivation for the project came from the Lignite Energy Council's (LEC's) need to identify the feasibility of CO{sub 2} capture technologies for existing North Dakota lignite-fired, pulverized coal (pc) power plants. A literature review was completed to determine the commercially available technologies as well as to identify emerging CO{sub 2} capture technologies that are currently in the research or demonstration phase. The literature review revealed few commercially available technologies for a coal-fired power plant. CO{sub 2} separation and capture using amine scrubbing have been performed for several years in industry and could be applied to an existing pc-fired power plant. Other promising technologies do exist, but many are still in the research and demonstration phases. Oxyfuel combustion, a technology that has been used in industry for several years to increase boiler efficiency, is in the process of being tailored for CO{sub 2} separation and capture. These two technologies were chosen for evaluation for CO{sub 2} separation and capture from coal-fired power plants. Although oxyfuel combustion is still in the pilot-scale demonstration phase, it was chosen to be evaluated at LEC's request because it is one of the most promising emerging technologies. As part of the evaluation of the two chosen technologies, a conceptual design, a mass and energy balance, and an economic evaluation were completed.

Geochemistry of coals, coal ashes and combustion wastes from coal-fired power stations

International Nuclear Information System (INIS)

Vassilev, S.V.; Vassileva, C.G.

1997-01-01

Contents, concentration trends, and modes of occurrence of 67 elements in coals, coal ashes, and combustion wastes at eleven Bulgarian thermoelectric power stations (TPS) were studied. A number of trace elements in coal and coal ash have concentrations greater than their respective worldwide average contents (Clarke values). Trace elements are concentrated mainly in the heavy accessory minerals and organic matter in coal. In decreasing order of significance, the trace elements in coal may occur as: element-organic compounds; impurities in the mineral matter; major components in the mineral matter; major and impurity components in the inorganic amorphous matter; and elements in the fluid constituent. A number of trace elements in the waste products, similar to coal ashes, exceed known Clarke contents. Trace elements are mainly enriched in non-magnetic, heavy and fine-grained fractions of fly ash. They are commonly present as impurities in the glass phases, and are included in the crystalline components. Their accessory crystalline phases, element-organic compounds, liquid and gas forms, are of subordinate importance. Some elements from the chalcophile, lithophile and siderophile groups may release into the atmosphere during coal burning. For others, the combustion process appears to be a powerful factor causing their relative enrichment in the fly ash and rarely in the bottom ash and slag. 65 refs., 1 fig., 11 tabs

Rheology of fly ashes from coal and biomass co-combustion

DEFF Research Database (Denmark)

Arvelakis, Stelios; Frandsen, Flemming

2010-01-01

The presence of large amounts of alkali metals, chlorine and sulphur in most biomass fuels - compared to coal - can create serious ash-related problems such as deposition, agglomeration and/or corrosion. This paper discusses the viscosity characteristics of fly ash from the co-combustion of various...... coal/biomass blends in a pilot scale pf-boiler. The produced data provide information on the melting of the ash and its flow characteristics, as a function of temperature, which may be used to modify the temperature profile of the boiler in order to avoid slagging. Straw co-firing lowers the ash...... viscosity leading to higher stickiness of the ash particles. Wood co-firing has only minor effects, due to the composition of wood ash and the low percentage of wood in the coal/biomass blend....

Advanced char burnout models for the simulation of pulverized coal fired boilers

Energy Technology Data Exchange (ETDEWEB)

T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

2005-07-01

The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility

Energy Technology Data Exchange (ETDEWEB)

Koyama, T.; Petrill, E.; Sheppard, D.

1991-08-01

A test burn of two Alaskan coals was conducted at TRW's Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

Combustion Aerosols from Full-Scale Suspension-Firing of Wood Pellets

DEFF Research Database (Denmark)

Damø, Anne Juul; Wu, Hao; Frandsen, Flemming

2012-01-01

The objectives of the present work were to investigate the aerosol formation mechanisms during full-scale suspension firing of wood, and, to evaluate the effect of coal fly ash addition on the formation of aerosols under different ash load conditions. Tests with suspension firing of 100 % wood...

TOXIC SUBSTANCES FROM COAL COMBUSTION-A COMPREHENSIVE ASSESSMENT

Energy Technology Data Exchange (ETDEWEB)

C.L. Senior; F. Huggins; G.P. Huffman; N. Shah; N. Yap; J.O.L. Wendt; W. Seames; M.R. Ames; A.F. Sarofim; S. Swenson; J.S. Lighty; A. Kolker; R. Finkelman; C.A. Palmer; S.J. Mroczkowski; J.J. Helble; R. Mamani-Paco; R. Sterling; G. Dunham; S. Miller

2001-06-30

UU focused on the behavior of trace metals in the combustion zone by studying vaporization from single coal particles. The coals were burned at 1700 K under a series of fuel-rich and oxygen-rich conditions. The data collected in this study will be applied to a model that accounts for the full equilibrium between carbon monoxide and carbon dioxide. The model also considers many other reactions taking place in the combustion zone, and involves the diffusion of gases into the particle and combustion products away from the particle. A comprehensive study has been conducted at UA to investigate the post-combustion partitioning of trace elements during large-scale combustion of pulverized coal combustion. For many coals, there are three distinct particle regions developed by three separate mechanisms: (1) a submicron fume, (2) a micron-sized fragmentation region, and (3) a bulk (>3 {micro}m) fly ash region. The controlling partitioning mechanisms for trace elements may be different in each of the three particle regions. A substantial majority of semi-volatile trace elements (e.g., As, Se, Sb, Cd, Zn, Pb) volatilize during combustion. The most common partitioning mechanism for semi-volatile elements is reaction with active fly ash surface sites. Experiments conducted under this program at UC focused on measuring mercury oxidation under cooling rates representative of the convective section of a coal-fired boiler to determine the extent of homogeneous mercury oxidation under these conditions. In fixed bed studies at EERC, five different test series were planned to evaluate the effects of temperature, mercury concentration, mercury species, stoichiometric ratio of combustion air, and ash source. Ash samples generated at UA and collected from full-scale power plants were evaluated. Extensive work was carried out at UK during this program to develop new methods for identification of mercury species in fly ash and sorbents. We demonstrated the usefulness of XAFS spectroscopy for

Pollution control technologies applied to coal-fired power plant operation

Directory of Open Access Journals (Sweden)

Maciej Rozpondek

2009-09-01

Full Text Available Burning of fossil fuels is the major source of energy in today's global economy with over one-third of the world's powergeneration derived from coal combustion. Although coal has been a reliable, abundant, and relatively inexpensive fuel source for mostof the 20th century, its future in electric power generation is under increasing pressure as environmental regulations become morestringent worldwide. Current pollution control technologies for combustion exhaust gas generally treat the release of regulatedpollutants: sulfur dioxide, nitrogen oxides and particulate matter as three separate problems instead of as parts of one problem. Newand improved technologies have greatly reduced the emissions produced per ton of burning coal. The term “Clean Coal CombustionTechnology” applies generically to a range of technologies designed to greatly reduce the emissions from coal-fired power plants.The wet methods of desulfurization at present are the widest applied technology in professional energetics. This method is economicand gives good final results but a future for clean technologies is the biomass. Power from biomass is a proven commercial optionof the electricity generation in the World. An increasing number of power marketers are starting to offer environmentally friendlyelectricity, including biomass power, in response to the consumer demand and regulatory requirements.

CFD analysis of the pulverized coal combustion processes in a 160 MWe tangentially-fired-boiler of a thermal power plant

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano V. da; Beskow, Arthur B. [Universidade Regional Integrada do Alto Uruguai e das Misses (LABSIM/GEAPI/URI), Erechim, RS (Brazil). Dept. de Engenharia e Ciencia da Computacao. Grupo de Engenharia Aplicada a Processos Industriais], Emails: cristiano@uricer.edu.br, Arthur@uricer.edu.br; Indrusiak, Maria Luiza S. [Universidade do Vale do Rio dos Sinos (UNISINOS), Sao Leopoldo, RS (Brazil). Programa de Engenharia Mecanica], E-mail: sperbindrusiak@via-rs.net

2010-10-15

The strategic role of energy and the current concern with greenhouse effects, energetic and exegetic efficiency of fossil fuel combustion greatly enhance the importance of the studies of complex physical and chemical processes occurring inside boilers of thermal power plants. The state of the art in computational fluid dynamics and the availability of commercial codes encourage numeric studies of the combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. was used to study the combustion of coal in a 160 MWe commercial thermal power plant with the objective of simulating the operational conditions and identifying factors of inefficiency. The behavior of the flow of air and pulverized coal through the burners was analyzed, and the three-dimensional flue gas flow through the combustion chamber and heat exchangers was reproduced in the numeric simulation. (author)

Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

International Nuclear Information System (INIS)

Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

1990-01-01

This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Topical report, LNCFS Levels 1 and 3 test results

Energy Technology Data Exchange (ETDEWEB)

1993-08-17

This report presents results from the third phase of an Innovative Clean Coal Technology (ICC-1) project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The purpose of this project was to study the NO{sub x} emissions characteristics of ABB Combustion Engineering`s (ABB CE) Low NO{sub x} Concentric Firing System (LNCFS) Levels I, II, and III. These technologies were installed and tested in a stepwise fashion at Gulf Power Company`s Plant Lansing Smith Unit 2. The objective of this report is to provide the results from Phase III. During that phase, Levels I and III of the ABB C-E Services Low NO{sub x} Concentric Firing System were tested. The LNCFS Level III technology includes separated overfire air, close coupled overfire air, clustered coal nozzles, flame attachment coal nozzle tips, and concentric firing. The LNCFS Level I was simulated by closing the separated overfire air nozzles of the LNCFS Level III system. Based upon long-term data, LNCFS Level HI reduced NO{sub x} emissions by 45 percent at full load. LOI levels with LNCFS Level III increased slightly, however, tests showed that LOI levels with LNCFS Level III were highly dependent upon coal fineness. After correcting for leakage air through the separated overfire air system, the simulated LNCFS Level I reduced NO{sub x} emissions by 37 percent. There was no increase in LOI with LNCFS Level I.

Oxygen-Fired CO{sub 2} Recycle for Application to Direct CO{sub 2} Capture form Coal-Fired Power Plants

Energy Technology Data Exchange (ETDEWEB)

Thomas Gale

2010-09-26

The Southern Research/Southern Company 1 MWth Pilot-Scale Coal-Fired Test Facility was successfully retrofit to fire in either the traditional air-fired mode or with 100% oxygen and recycled flue gas, with a fully integrated feedback and control system, including oxygen and recycled flue gas modulation during startup, transfer, and shutdown, safety and operational interlocks, and data acquisition. A MAXON Staged Oxygen Burner for Oxy-Coal Applications produced a stable flame over a significant range of firing turn-down, staging, and while firing five different U.S. coal types. The MAXON burner design produces lower flame temperatures than for air firing, which will enable (A) Safe operation, (B) Reduction of recycle flow without concern about furnace flame temperatures, and (C) May likely be affective at reducing slagging and fouling in the boiler and super heater at full-scale Power Plants. A CFD model of the Oxy-fired Combustion Research Facility (OCRF) was used to predict the flame geometry and temperatures in the OCRF and make a comparison with the air-fired case. The model predictions were consistent with the experimental data in showing that the MAXON burner fired with oxygen produced lower flame temperatures than the air-fired burner while firing with air.

Alstom's Chemical Looping Combustion Prototype for CO₂ Capture from Existing Pulverized Coal-Fired Power Plants

Energy Technology Data Exchange (ETDEWEB)

Andrus, Jr., Herbert E. [Alstom Power Inc., Windsor, CT (United States); Chiu, John H. [Alstom Power Inc., Windsor, CT (United States); Edberg, Carl D. [Alstom Power Inc., Windsor, CT (United States); Thibeault, Paul R. [Alstom Power Inc., Windsor, CT (United States); Turek, David G. [Alstom Power Inc., Windsor, CT (United States)

2012-09-30

Alstom’s Limestone Chemical Looping (LCL™) process has the potential to capture CO₂ from new and existing coal-fired power plants while maintaining high plant power generation efficiency. This new power plant concept is based on a hybrid combustion- gasification process utilizing high temperature chemical and thermal looping technology. This process could also be potentially configured as a hybrid combustion-gasification process producing a syngas or hydrogen for various applications while also producing a separate stream of CO₂ for use or sequestration. The targets set for this technology is to capture over 90% of the total carbon in the coal at cost of electricity which is less than 20% greater than Conventional PC or CFB units. Previous work with bench scale test and a 65 kWt Process Development Unit Development (PDU) has validated the chemistry required for the chemical looping process and provided for the investigation of the solids transport mechanisms and design requirements. The objective of this project is to continue development of the combustion option of chemical looping (LCL-C™) by designing, building and testing a 3 MWt prototype facility. The prototype includes all of the equipment that is required to operate the chemical looping plant in a fully integrated manner with all major systems in service. Data from the design, construction, and testing will be used to characterize environmental performance, identify and address technical risks, reassess commercial plant economics, and develop design information for a demonstration plant planned to follow the proposed Prototype. A cold flow model of the prototype will be used to predict operating conditions for the prototype and help in operator training. Operation of the prototype will provide operator experience with this new technology and performance data of the LCL-C™ process, which will be applied to the commercial design and economics and plan for a future demonstration

Coal combustion aerothermochemistry research. Final report

Energy Technology Data Exchange (ETDEWEB)

Witte, A.B.; Gat, N.; Denison, M.R.; Cohen, L.M.

1980-12-15

On the basis of extensive aerothermochemistry analyses, laboratory investigations, and combustor tests, significant headway has been made toward improving the understanding of combustion phenomena and scaling of high swirl pulverized coal combustors. A special attempt has been made to address the gap between scientific data available on combustion and hardware design and scaling needs. Both experimental and theoretical investigations were conducted to improve the predictive capability of combustor scaling laws. The scaling laws derived apply to volume and wall burning of pulverized coal in a slagging high-swirl combustor. They incorporate the findings of this investigation as follows: laser pyrolysis of coal at 10/sup 6/ K/sec and 2500K; effect of coal particle shape on aerodynamic drag and combustion; effect of swirl on heat transfer; coal burnout and slag capture for 20 MW/sub T/ combustor tests for fine and coarse coals; burning particle trajectories and slag capture; particle size and aerodynamic size; volatilization extent and burnout fraction; and preheat level. As a result of this work, the following has been gained: an increased understanding of basic burning mechanisms in high-swirl combustors and an improved model for predicting combustor performance which is intended to impact hardware design and scaling in the near term.

Deposit Formation in a 150 MWe Utility PF-Boiler during Co-combustion of Coal and Straw

DEFF Research Database (Denmark)

Andersen, Karin Hedebo; Frandsen, Flemming; Hansen, P. F. B.

2000-01-01

A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part of the demon......A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part...... problematic deposits. Go-firing straw also caused a change in the structure of the upstream deposits. During coal combustion an ordered, "finger" structure of the larger particles with small particles between was observed, whereas during co-combustion a more random deposition of the larger particles among...... arise when burning other coals, particularly coals with a high S or alkali metal content or a low content of ash. The behavior of K, Ca, S, and Cl was evaluated by use of thermodynamic calculations. The thermodynamically stable species agree with the observed behavior in the experiments, i.e. formation...

Co-firing Bosnian coals with woody biomass: Experimental studies on a laboratory-scale furnace and 110 MWe power unit

Directory of Open Access Journals (Sweden)

Smajevic Izet

2012-01-01

Full Text Available This paper presents the findings of research into cofiring two Bosnian cola types, brown coal and lignite, with woody biomass, in this case spruce sawdust. The aim of the research was to find the optimal blend of coal and sawdust that may be substituted for 100% coal in large coal-fired power stations in Bosnia and Herzegovina. Two groups of experimental tests were performed in this study: laboratory testing of co-firing and trial runs on a large-scale plant based on the laboratory research results. A laboratory experiment was carried out in an electrically heated and entrained pulverized-fuel flow furnace. Coal-sawdust blends of 93:7% by weight and 80:20% by weight were tested. Co-firing trials were conducted over a range of the following process variables: process temperature, excess air ratio and air distribution. Neither of the two coal-sawdust blends used produced any significant ash-related problems provided the blend volume was 7% by weight sawdust and the process temperature did not exceed 1250ºC. It was observed that in addition to the nitrogen content in the co-fired blend, the volatile content and particle size distribution of the mixture also influenced the level of NOx emissions. The brown coal-sawdust blend generated a further reduction of SO2 due to the higher sulphur capture rate than for coal alone. Based on and following the laboratory research findings, a trial run was carried out in a large-scale utility - the Kakanj power station, Unit 5 (110 MWe, using two mixtures; one in which 5%/wt and one in which 7%/wt of brown coal was replaced with sawdust. Compared to a reference firing process with 100% coal, these co-firing trials produced a more intensive redistribution of the alkaline components in the slag in the melting chamber, with a consequential beneficial effect on the deposition of ash on the superheater surfaces of the boiler. The outcome of the tests confirms the feasibility of using 7%wt of sawdust in combination

Low cost combustion tuning and fuel nozzles modification to reduce NOx emission in large coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

B. Chudnovsky; L. Levin; A. Talanker; E. Bar-Ziv; A. Vikhansky; A.F. Sarofim [Israel Electric Corporation (IEC), Haifa (Israel)

2003-07-01

This work focuses on low-cost combustion tuning to reduce NOx emission in coal-fired tangential boilers, testing the furnace in various operation modes. We have also experimented different coal nozzle types. The measurements were accompanied by computer simulations of the combustion process. We also used an on-line supervision system. The data obtained from 575 MW boilers show that with tuning and modified nozzles NOx was considerably reduced. The emission of NOx was reduced from 1200 to 570 mg/dNm{sup 3} at 6% O{sub 2} for South African coal at full load. At partial load NOx emission dropped from 1400 to 750-850 mg/dNm{sup 3} at 6% O{sub 2}. High volatile coal firing led to additional NOx reduction. A series of tests were performed with Colombian and Indonesian coals as well, dropping NOx emission to 400-450 mg/dNm{sup 3} at6% O{sub 2} at full load. Sootblowing optimization using the supervision system enabled us to further reduce NOx emission by approximately 10%. The boiler and unit performance was not influenced by any of the techniques used for NOx reduction. In such a manner, the results presented in this work clearly show that technological methods for reduction NOx are available and capable of obtaining the required NOx emission. We believe that the conclusions of the present study are general and may be applied to other utility boilers as well. 13 refs., 12 figs., 7 tabs.

DEVELOPMENT OF A VORTEX CONTAINMENT COMBUSTOR FOR COAL COMBUSTION SYTEMS

Science.gov (United States)

The report describes the development of a vortex containment combustor (VCC) for coal combustion systems, designed to solve major problems facing the conversion of oil- and gas-fired boilers to coal (e.g., derating, inorganic impurities in coal, and excessive formation of NOx and...

Results of performance and emission testing when co-firing blends of dRDF/COAL in a 440 MWe cyclone fired combustor

International Nuclear Information System (INIS)

Ohlsson, O.O.

1993-01-01

Argonne National Laboratory (ANL) together with the University of North Texas (UNT) have developed an improved method for converting refuse (residential, commercial and institutional waste) into an environmentally safe and economical fuel. In this method, recyclable metals, glass, and some plastic products are separated from the refuse. The remaining fraction, consisting primarily of cellulosic materials is then combined with a calcium hydroxide binding additive and formed into cylindrical pellets. These pellets are dense and odorless, can be stored for extended periods of time without biological or chemical degradation, and due to their increased bulk density are more durable and can be more easily conveyed, handled, and transported than other types of waste-derived fuel pellets. Laboratory and pilot-scale research studies, followed by full-scale combustion tests undertaken by DOE, ANL and UNT, in June--July of 1987 have indicated that binder-enhanced dRDF pellets can be successfully cofired with high sulfur coal in spreader-stoker combustors. The results of these combustion tests indicated significant reductions of SO 2 , NO x and CO 2 in the flue gases, and the reduction of heavy metals and organics in the ash residue. Dioxins and furans, both in the flue gas and in the ash residues were below detectable levels. Additional commercial-scale combustion tests have recently been conducted by DOE, NREL, ANL and several industrial participants including Otter Tail Power Company, Reuter, Inc., XL Recycling and Marblehead Lime Company, under a collaborative research and development agreement (CRADA). A large 440 MW e cyclone-fired combustor was tested at Big Stone City, South Dakota on October 26--27, 1992. This paper describes the cyclone-fired combustion tests, the flue gas emission and ash samples that were collected, the analyses that were performed on these samples, and the final test results

Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility. Final report

Energy Technology Data Exchange (ETDEWEB)

Koyama, T.; Petrill, E.; Sheppard, D.

1991-08-01

A test burn of two Alaskan coals was conducted at TRW`s Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

Techno-economic analysis of oxy-combustion coal-fired power plant with cryogenic oxygen storage

OpenAIRE

Hanak, Dawid Piotr; Manovic, Vasilije

2017-01-01

Around 43% of the cumulative CO2 emissions from the power sector between 2012 and 2050 could be mitigated through implementation of carbon capture and storage, and utilisation of renewable energy sources. Energy storage technologies can increase the efficiency of energy utilisation and thus should be widely deployed along with low-emission technologies. This study evaluates the techno-economic performance of cryogenic O2 storage implemented in an oxy-combustion coal-fired power plant as a mea...

The coal-fired gas turbine locomotive - A new look

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

1983-01-01

Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

Hot Firing of a Full Scale Copper Tubular Combustion Chamber

National Research Council Canada - National Science Library

Cooley, C

2002-01-01

This paper describes the chamber design and hot firing test results for a full-scale copper tubular combustion chamber that has future application in a high-thrust, upper-stage expander cycle engine...

Special emission measurements on Riley Stoker's advanced CFB pilot facility co-firing non-recyclable de-inking paper fiber and high sulfur eastern bituminous coal

International Nuclear Information System (INIS)

Dixit, V.B.; Mongeon, R.K.; Reicker, E.L.

1993-01-01

Riley Stoker has developed advanced industrial CFB designs that utilize eastern bituminous coals as fuel, and have the potential to use coal in combination with other fuels. Various fiber waste streams in paper recycling processes have sufficient carbonaceous content to be considered as possible sources of such fuels that could fire FBC combustors. The American Paper Institute estimates that by the mid-1990's more than 40% of the waste paper will be recycled, reaching much higher numbers by the year 2000. To evaluate the effectiveness of co-firing such fuels, a test program was conducted on Riley's pilot-scale circulating fluidized bed test facility. A de-inked newsprint derived fiber waste was successfully co-fired with high sulfur coal. The waste fiber material containing approximately 50% moisture had a heating value of 3500 Btu/lb. The coal was strip-mined and contained a lot of clay and excessive quantities of fines making it difficult to burn in conventional boilers. Tests were also conducted with a combination fuel consisting of coal, fiber waste and a high carbon fly ash. In addition to obtaining performance data on combustion efficiency, sulfur capture, and NO x emissions, special emission measurements were also made to quantify the organics, trace metals and hydrochloric acid levels in the flue gas. The co-firing tests achieved a maximum combustion efficiency of 98% and sulfur capture of 90%. The effect of Ca/S mole ratio and temperature is discussed. Although there are no formal regulations in place for FBC systems regarding special emissions, the levels measured were far below the allowable limits for waste incinerators. Materials handling experience on the pilot facility relating to co-firing is also discussed. This is done to identify special considerations for designing commercial facilities. A brief overview of the de-inking waste fiber combustion market is also presented

Management of coal combustion wastes

Energy Technology Data Exchange (ETDEWEB)

NONE

2014-02-01

It has been estimated that 780 Mt of coal combustion products (CCPs) were produced worldwide in 2010. Only about 53.5% were utilised, the rest went to storage or disposal sites. Disposal of coal combustion waste (CCW) on-site at a power plant may involve decades-long accumulation of waste, with hundreds of thousands, if not millions, of tonnes of dry ash or wet ash slurry being stored. In December 2008, a coal combustion waste pond in Kingston, Tennessee, USA burst. Over 4 million cubic metres of ash sludge poured out, burying houses and rivers in tonnes of toxic waste. Clean-up is expected to continue into 2014 and will cost $1.2 billion. The incident drew worldwide attention to the risk of CCW disposal. This caused a number of countries to review CCW management methods and regulations. The report begins by outlining the physical and chemical characteristics of the different type of ashes generated in a coal-fired power plant. The amounts of CCPs produced and regulations on CCW management in selected countries have been compiled. The CCW disposal methods are then discussed. Finally, the potential environmental impacts and human health risks of CCW disposal, together with the methods used to prevent them, are reviewed.

Study of boron behaviour in two Spanish coal combustion power plants.

Science.gov (United States)

Ochoa-González, Raquel; Cuesta, Aida Fuente; Córdoba, Patricia; Díaz-Somoano, Mercedes; Font, Oriol; López-Antón, M Antonia; Querol, Xavier; Martínez-Tarazona, M Rosa; Giménez, Antonio

2011-10-01

A full-scale field study was carried out at two Spanish coal-fired power plants equipped with electrostatic precipitator (ESP) and wet flue gas desulfurisation (FGD) systems to investigate the distribution of boron in coals, solid by-products, wastewater streams and flue gases. The results were obtained from the simultaneous sampling of solid, liquid and gaseous streams and their subsequent analysis in two different laboratories for purposes of comparison. Although the final aim of this study was to evaluate the partitioning of boron in a (co-)combustion power plant, special attention was paid to the analytical procedure for boron determination. A sample preparation procedure was optimised for coal and combustion by-products to overcome some specific shortcomings of the currently used acid digestion methods. In addition boron mass balances and removal efficiencies in ESP and FGD devices were calculated. Mass balance closures between 83 and 149% were obtained. During coal combustion, 95% of the incoming boron was collected in the fly ashes. The use of petroleum coke as co-combustible produced a decrease in the removal efficiency of the ESP (87%). Nevertheless, more than 90% of the remaining gaseous boron was eliminated via the FGD in the wastewater discharged from the scrubber, thereby causing environmental problems. Copyright © 2011 Elsevier Ltd. All rights reserved.

Southeast Asia - air pollution control and coal-fired power generation

Energy Technology Data Exchange (ETDEWEB)

Soud, H.N.

1997-12-01

Coal-fired power generation in Southeast Asia continues to grow in order to satisfy the increasing demand for electricity throughout the region. Emissions standards have been adopted in some Southeast Asian countries. Particulate matter, SO{sub 2} and NO{sub x} emissions are the main air pollutants for which standards have been introduced. Coal cleaning, and upgrading are not used much currently. Blending is used in Thailand and is being investigated in Indonesia. Pulverised coal combustion continues to dominate the coal-fired generating capacity. FBC is used at smaller scale and in a few cases. PFBC and IGCC are considered only as options for the future. Control priority is given to particulate matter and ESPs are installed on most (existing and new) coal-fired plants. Although FGD has been installed at Mae Moh in Thailand and is planned for Paiton in Indonesia and Sual in the Philippines, the technology is still considered expensive and its application is likely to remain limited. Boiler optimisation is the main NO{sub x} abatement method currently used. It is expected that low NO{sub x} burners will be used in the future especially in new plant. 166 refs., 1 fig., 40 tabs.

Application of Coal Thermal Treatment Technology for Oil-Free Firing of Boilers

Science.gov (United States)

Aliyarov, B.; Mergalimova, A.; Zhalmagambetova, U.

2018-04-01

The theoretical and practical introduction of this kind of firing boiler units in coal thermal power plants is considered in the article. The results of an experimental study of three types of coals are presented in order to obtain the required gaseous fuel. The aim of the study is to develop a new, economically and ecologically more acceptable method for firing boilers at thermal power plants, which is able to exclude the use of expensive and inconvenient fuel oil. The tasks of the experiment are to develop a technological scheme of kindling of boilers at thermal power plants, using as a type of ignition fuel volatile combustible substances released during the heating of coal, and to investigate three types of coal for the suitability of obtaining gaseous fuels, in sufficient volume and with the required heat of combustion. The research methods include the analysis of technical and scientific-methodological literature on the problem of the present study, the study of the experience of scientists of other countries, the full-scale experiment on the production of volatile combustible substances. During the full-scale experiment, the coal of 3 fields of Kazakhstan has been studied: Shubarkul, Maikuben and Saryadyr. The analysis has been performed and the choice of the most convenient technology for boiler kindling and maintenance of steady burning of the torch has been made according to the proposed method, as well as the corresponding technological scheme has been developed. As a result of the experiment, it can be stated that from coal in the process of its heating (without access to oxygen), it is possible to obtain a sufficient amount of combustible volatile substances. The released gaseous fuel has the necessary parameters and is quite capable of replacing an expensive fuel oil. The resulting gaseous fuel is quite convenient to use and environmentally cleaner. The piloting scheme developed as a result of the experiment can be introduced in pulverized-coal

Coal fired air turbine cogeneration

Science.gov (United States)

Foster-Pegg, R. W.

Fuel options and generator configurations for installation of cogenerator equipment are reviewed, noting that the use of oil or gas may be precluded by cost or legislation within the lifetime of any cogeneration equipment yet to be installed. A coal fueled air turbine cogenerator plant is described, which uses external combustion in a limestone bed at atmospheric pressure and in which air tubes are sunk to gain heat for a gas turbine. The limestone in the 26 MW unit absorbs sulfur from the coal, and can be replaced by other sorbents depending on types of coal available and stringency of local environmental regulations. Low temperature combustion reduces NOx formation and release of alkali salts and corrosion. The air heat is exhausted through a heat recovery boiler to produce process steam, then can be refed into the combustion chamber to satisfy preheat requirements. All parts of the cogenerator are designed to withstand full combustion temperature (1500 F) in the event of air flow stoppage. Costs are compared with those of a coal fired boiler and purchased power, and it is shown that the increased capital requirements for cogenerator apparatus will yield a 2.8 year payback. Detailed flow charts, diagrams and costs schedules are included.

Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-11-01

The objective of this project is to demonstrate and evaluate commercially available selective catalytic reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. Coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and European gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida. The project is funded by the U.S. Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing al aspects of this project. 1 ref., 69 figs., 45 tabs.

Characteristics of an open-cut coal mine fire pollution event

Science.gov (United States)

Reisen, Fabienne; Gillett, Rob; Choi, Jason; Fisher, Gavin; Torre, Paul

2017-02-01

On 9 February 2014, embers from a nearby grass/shrub fire spotted into an unused part of the Hazelwood open-cut brown coal mine located in the Latrobe Valley of Victoria, Australia and started a fire that spread rapidly and extensively throughout the mine under strong south-westerly winds and burned over a period of 45 days. The close proximity of the town to the coal mine and the low buoyancy of the smoke plume led to the accumulation of dense smoke levels in the township of Morwell (population of 14,000) particularly under south-westerly winds. A maximum daily PM2.5 concentration of 731 μg m-3 and 8-h CO concentration of 33 ppm were measured at Morwell South, the closest residential area located approximately 500 m from the mine. These concentrations were significantly higher than national air quality standards. Air quality monitoring undertaken in the Latrobe Valley showed that smoke from the Hazelwood mine fire affected a wide area, with particle air quality standards also exceeded in Traralgon (population of 25,000) located approximately 13 km from the mine. Pollutant levels were significantly elevated in February, decreased in March once the fire abated and then returned to background levels once the fire was declared safe at the end of March. While the smoke extent was of a similar order of magnitude to other major air pollution events worldwide, a closer look at emissions ratios showed that the open combustion of lignite brown coal in the Hazelwood mine was different to open combustion of biomass, including peat. It suggested that the dominant combustion process was char combustion. While particle and carbon monoxide monitoring started approximately 4 days after the fire commenced when smoke levels were very high, targeted monitoring of air toxics only began on 26 February (17 days after the fire) when smoke levels had subsided. Limited research on emission factors from open-cut coal mine fires make it difficult to assess the likely concentrations of air

Combustion and environmental performance of clean coal end products

Energy Technology Data Exchange (ETDEWEB)

Skodras, G.; Sakellaropoulos, G. [Centre for Research and Technology, Hellas, Ptolemaidas-Kozanis, Ptolemaida (Greece). Inst. for Solid Fuel Technolgy and Applications]|[Aristotle Univ. of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering, Chemical Process Engineering Lab]|[Chemical Process Engineering Research Inst., Thessaloniki (Greece). Lab. of Solid Fuels and Environment; Someus, E. [Thermal Desorption Technology Group (Greece); Grammelis, P.; Amarantos, P.S. [Centre for Research and Technology, Hellas, Ptolemaidas-Kozanis, Ptolemaida (Greece). Inst. for Solid Fuel Technolgy and Applications; Palladas, A.; Basinas, P.; Natas, P.; Prokopidou, M.; Diamantopoulou, I.; Sakellaropoulos, G. [Aristotle Univ. of Thessaloniki, Thessaloniki (Greece). Dept. of Chemical Engineering, Chemical Process Engineering Lab

2006-07-01

Clean and affordable power production is needed in order to achieve sustainable economic development. This paper focused on clean coal technologies in which coal-fired power plants are used in conjunction with large amounts of renewable energy sources to offer a high level of process safety and long term management of all residual operation streams. Thermal Desorption Recycle-Reduce-Reuse Technology (TDT-3R) was described as being a promising solid fuel pretreatment process for clean energy production up to 300 MWe capacities. TDT-3R is based on low temperature carbonisation fuel pre-treatment principles, which produce cleansed anthracite type fuels from coal and other carbonaceous material such as biomass and organic wastes. The combustion efficiency of such clean coals and the environmental performance of the TDT-3R process were investigated in this study via pilot scale tests of clean fuel production. Tests included flue gas emissions monitoring, raw fuel and product characterisation and thermogravimetric tests, polychlorinated dibenzo-p-dioxins and dibenzo-furans, and heavy metals analyses, and toxicity tests. Raw material included coal and biomass, such as willow, straw and demolition wood. The fuels were heated in a rotary kiln operating at 550 degrees C under slightly vacuum conditions. Clean coals were tested either alone or in conjunction with biomass fuels in a pilot scale combustion facility at Dresden, Germany. The clean coal samples were shown to have higher fixed carbon and ash content and lower volatiles compared to the respective raw coal samples. The major advantage of the TDT-3R process is the production of fuels with much lower pollutants content. Low nitrogen, sulphur, chlorine and heavy metal contents result in produced fuels that have excellent environmental performance, allow boiler operation in higher temperatures and overall better efficiency. Moreover, the use of clean fuels reduces deposition problems in the combustion chamber due to the

Slipstream pilot-scale demonstration of a novel amine-based post-combustion technology for carbon dioxide capture from coal-fired power plant flue gas

Energy Technology Data Exchange (ETDEWEB)

Krishnamurthy, Krish R. [Linde LLC, Murray Hill, NJ (United States)

2017-02-03

Post-combustion CO₂ capture (PCC) technology offers flexibility to treat the flue gas from both existing and new coal-fired power plants and can be applied to treat all or a portion of the flue gas. Solvent-based technologies are today the leading option for PCC from commercial coal-fired power plants as they have been applied in large-scale in other applications. Linde and BASF have been working together to develop and further improve a PCC process incorporating BASF’s novel aqueous amine-based solvent technology. This technology offers significant benefits compared to other solvent-based processes as it aims to reduce the regeneration energy requirements using novel solvents that are very stable under the coal-fired power plant feed gas conditions. BASF has developed the desired solvent based on the evaluation of a large number of candidates. In addition, long-term small pilot-scale testing of the BASF solvent has been performed on a lignite-fired flue gas. In coordination with BASF, Linde has evaluated a number of options for capital cost reduction in large engineered systems for solvent-based PCC technology. This report provides a summary of the work performed and results from a project supported by the US DOE (DE-FE0007453) for the pilot-scale demonstration of a Linde-BASF PCC technology using coal-fired power plant flue gas at a 1-1.5 MWe scale in Wilsonville, AL at the National Carbon Capture Center (NCCC). Following a project kick-off meeting in November 2011 and the conclusion of pilot plant design and engineering in February 2013, mechanical completion of the pilot plant was achieved in July 2014, and final commissioning activities were completed to enable start-up of operations in January 2015. Parametric tests were performed from January to December 2015 to determine optimal test conditions and evaluate process performance over a variety of operation parameters. A long-duration 1500-hour continuous test campaign was performed from May to

Cofiring of biofuels in coal fired boilers: Results of case study analysis

Energy Technology Data Exchange (ETDEWEB)

Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

1993-12-31

Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

Engineering development of coal-fired high-performance power systems

International Nuclear Information System (INIS)

1998-01-01

A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2, which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. During this quarter, initial char combustion tests were performed at the CETF using a Foster Wheeler commercial burner. These preliminary tests were encouraging and will be used to support the development of an innovative char burner for the HIPPS

Soot, organics and ultrafine ash from air- and oxy-fired coal combustion

Science.gov (United States)

This paper is concerned with determining the effects of oxy-combustion of coal on the composition of the ultrafine fly ash. To this end, a 10 W externally heated entrained flow furnace was modified to allow the combustion of pulverized coal in flames under practically relevant s...

Pilot-scale fluidized-bed combustor testing cofiring animal-tissue biomass with coal as a carcass disposal option

Energy Technology Data Exchange (ETDEWEB)

Bruce G. Miller; Sharon Falcone Miller; Elizabeth M. Fedorowicz; David W. Harlan; Linda A. Detwiler; Michelle L. Rossman [Pennsylvania State University, University Park, PA (United States). Energy Institute

2006-10-15

This study was performed to demonstrate the technical viability of cofiring animal-tissue biomass (ATB) in a coal-fired fluidized-bed combustor (FBC) as an option for disposing of specified risk materials (SRMs) and carcasses. The purpose of this study was to assess the technical issues of feeding/combusting ATB and not to investigate prion deactivation/pathogen destruction. Overall, the project successfully demonstrated that carcasses and SRMs can be cofired with coal in a bubbling FBC. Feeding ATB into the FBC did, however, present several challenges. Specifically, handling/feeding issues resulting from the small scale of the equipment and the extremely heterogeneous nature of the ATB were encountered during the testing. Feeder modifications and an overbed firing system were necessary. Through statistical analysis, it was shown that the ATB feed location had a greater effect on CO emissions, which were used as an indication of combustion performance, than the fuel type due to the feeding difficulties. Baseline coal tests and tests cofiring ATB into the bed were statistically indistinguishable. Fuel feeding issues would not be expected at the full scale since full-scale units routinely handle low-quality fuels. In a full-scale unit, the disproportionate ratio of feed line size to unit diameter would be eliminated thereby eliminating feed slugging. Also, the ATB would either be injected into the bed, thereby ensuring uniform mixing and complete combustion, or be injected directly above the bed with overfire air ports used to ensure complete combustion. Therefore, it is anticipated that a demonstration at the full scale, which is the next activity in demonstrating this concept, should be successful. As the statistical analysis shows, emissions cofiring ATB with coal would be expected to be similar to that when firing coal only. 14 refs., 5 figs., 6 tabs.

Co-combustion performance of coal with rice husks and bamboo

Energy Technology Data Exchange (ETDEWEB)

Kwong, P.C.W.; Chao, C.Y.H.; Wang, J.H.; Cheung, C.W.; Kendall, G. [Hong Kong University of Science & Technology, Kowloon (China). Dept. of Mechanical Engineering

2007-11-15

Biomass has been regarded as an important form of renewable energy due to the reduction of greenhouse gas emission such as carbon dioxide. An experimental study of co-combustion of coal and biomass was performed in a laboratory-scale combustion facility. Rice husks and bamboo were the selected biomass fuels in this study due to their abundance in the Asia-Pacific region. Experimental parameters including the biomass blending ratio in the fuel mixture, relative moisture content and biomass grinding size were investigated. Both energy release data and pollutant emission information were obtained. Due to the decrease in the heating value from adding biomass in the fuel mixture, the combustion temperature and energy output from the co-firing process were reduced compared with coal combustion. On the other hand, gaseous pollutant emissions including carbon monoxide (CO), carbon dioxide (CO{sub 2}), nitrogen oxides (NOx) and sulfur dioxide (SO{sub 2}) were reduced and minimum energy-based emission factors were found in the range of 10-30% biomass blending ratio. With an increase in the moisture content in the biomass, decreases in combustion temperature, SO{sub 2}, NOx and CO{sub 2} emissions were observed, while an increase in CO emissions was found. It has also been observed that chemical kinetics may play an important role compared to mass diffusion in the co-firing process and the change in biomass grinding size does not have much effect on the fuel burning rate and pollutant emissions tinder the current experimental conditions.

Novel approach for extinguishing large-scale coal fires using gas-liquid foams in open pit mines.

Science.gov (United States)

Lu, Xinxiao; Wang, Deming; Qin, Botao; Tian, Fuchao; Shi, Guangyi; Dong, Shuaijun

2015-12-01

Coal fires are a serious threat to the workers' security and safe production in open pit mines. The coal fire source is hidden and innumerable, and the large-area cavity is prevalent in the coal seam after the coal burned, causing the conventional extinguishment technology difficult to work. Foams are considered as an efficient means of fire extinguishment in these large-scale workplaces. A noble foam preparation method is introduced, and an original design of cavitation jet device is proposed to add foaming agent stably. The jet cavitation occurs when the water flow rate and pressure ratio reach specified values. Through self-building foaming system, the high performance foams are produced and then infused into the blast drilling holes at a large flow. Without complicated operation, this system is found to be very suitable for extinguishing large-scale coal fires. Field application shows that foam generation adopting the proposed key technology makes a good fire extinguishment effect. The temperature reduction using foams is 6-7 times higher than water, and CO concentration is reduced from 9.43 to 0.092‰ in the drilling hole. The coal fires are controlled successfully in open pit mines, ensuring the normal production as well as the security of personnel and equipment.

A Reduced Order Model for the Design of Oxy-Coal Combustion Systems

Directory of Open Access Journals (Sweden)

Steven L. Rowan

2015-01-01

Full Text Available Oxy-coal combustion is one of the more promising technologies currently under development for addressing the issues associated with greenhouse gas emissions from coal-fired power plants. Oxy-coal combustion involves combusting the coal fuel in mixtures of pure oxygen and recycled flue gas (RFG consisting of mainly carbon dioxide (CO2. As a consequence, many researchers and power plant designers have turned to CFD simulations for the study and design of new oxy-coal combustion power plants, as well as refitting existing air-coal combustion facilities to oxy-coal combustion operations. While CFD is a powerful tool that can provide a vast amount of information, the simulations themselves can be quite expensive in terms of computational resources and time investment. As a remedy, a reduced order model (ROM for oxy-coal combustion has been developed to supplement the CFD simulations. With this model, it is possible to quickly estimate the average outlet temperature of combustion flue gases given a known set of mass flow rates of fuel and oxidant entering the power plant boiler as well as determine the required reactor inlet mass flow rates for a desired outlet temperature. Several cases have been examined with this model. The results compare quite favorably to full CFD simulation results.

Coal fires in Indonesia

Energy Technology Data Exchange (ETDEWEB)

Whitehouse, Alfred E.; Mulyana, Asep A.S. [Office of Surface Mining/Ministry of Energy and Mineral Resources Coal Fire Project, Ministry of Energy and Mineral Resources, Agency for Training and Education, Jl. Gatot Subroto, Kav. 49, Jakarta 12950 (Indonesia)

2004-07-12

Indonesia's fire and haze problem is increasingly being ascribed to large-scale forest conversion and land clearing activities making way for pulpwood, rubber and oil palm plantations. Fire is the cheapest tool available to small holders and plantation owners to reduce vegetation cover and prepare and fertilize extremely poor soils. Fires that escaped from agricultural burns have ravaged East Kalimantan forests on the island of Borneo during extreme drought periods in 1982-1983, 1987, 1991, 1994 and 1997-1998. Estimates based on satellite data and ground observations are that more than five million hectares were burned in East Kalimantan during the 1997/1998 dry season. Not only were the economic losses and ecological damage from these surface fires enormous, they ignited coal seams exposed at the ground surface along their outcrops.Coal fires now threaten Indonesia's shrinking ecological resources in Kutai National Park and Sungai Wain Nature Reserve. Sungai Wain has one of the last areas of unburned primary rainforest in the Balikpapan-Samarinda area with an extremely rich biodiversity. Although fires in 1997/1998 damaged nearly 50% of this Reserve and ignited 76 coal fires, it remains the most valuable water catchment area in the region and it has been used as a reintroduction site for the endangered orangutan. The Office of Surface Mining provided Indonesia with the capability to take quick action on coal fires that presented threats to public health and safety, infrastructure or the environment. The US Department of State's Southeast Asia Environmental Protection Initiative through the US Agency for International Development funded the project. Technical assistance and training transferred skills in coal fire management through the Ministry of Energy and Mineral Resource's Training Agency to the regional offices; giving the regions the long-term capability to manage coal fires. Funding was also included to extinguish coal fires as

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MW_th Boiler Simulation Facility

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-04-30

Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

Low NOx combustion and SCR flow field optimization in a low volatile coal fired boiler.

Science.gov (United States)

Liu, Xing; Tan, Houzhang; Wang, Yibin; Yang, Fuxin; Mikulčić, Hrvoje; Vujanović, Milan; Duić, Neven

2018-08-15

Low NO x burner redesign and deep air staging have been carried out to optimize the poor ignition and reduce the NO x emissions in a low volatile coal fired 330 MW e boiler. Residual swirling flow in the tangentially-fired furnace caused flue gas velocity deviations at furnace exit, leading to flow field unevenness in the SCR (selective catalytic reduction) system and poor denitrification efficiency. Numerical simulations on the velocity field in the SCR system were carried out to determine the optimal flow deflector arrangement to improve flow field uniformity of SCR system. Full-scale experiment was performed to investigate the effect of low NO x combustion and SCR flow field optimization. Compared with the results before the optimization, the NO x emissions at furnace exit decreased from 550 to 650 mg/Nm³ to 330-430 mg/Nm³. The sample standard deviation of the NO x emissions at the outlet section of SCR decreased from 34.8 mg/Nm³ to 7.8 mg/Nm³. The consumption of liquid ammonia reduced from 150 to 200 kg/h to 100-150 kg/h after optimization. Copyright © 2018. Published by Elsevier Ltd.

Expert assessments of retrofitting coal-fired power plants with carbon dioxide capture technologies

International Nuclear Information System (INIS)

Chung, Timothy S.; Patino-Echeverri, Dalia; Johnson, Timothy L.

2011-01-01

A set of 13 US based experts in post-combustion and oxy-fuel combustion CO 2 capture systems responded to an extensive questionnaire asking their views on the present status and future expected performance and costs for amine-based, chilled ammonia, and oxy-combustion retrofits of coal-fired power plants. This paper presents the experts' responses for technology maturity, ideal plant characteristics for early adopters, and the extent to which R and D and deployment incentives will impact costs. It also presents the best estimates and 95% confidence limits of the energy penalties associated with amine-based systems. The results show a general consensus that amine-based systems are closer to commercial application, but potential for improving performance and lowering costs is limited; chilled ammonia and oxy-combustion offer greater potential for cost reductions, but not without greater uncertainty regarding scale and technical feasibility. - Highlights: → Study presents experts' views on CCS retrofit costs and performance. → Experts commented on amine-based systems, chilled ammonia, and oxy-fuel combustion. → Estimates of future energy penalty show uncertainty for the three technologies. → These estimates under an aggressive RD and D policy scenario narrow significantly. → The experts' judgments support the need for enhanced RD and D for post-combustion CCS.

Expert assessments of retrofitting coal-fired power plants with carbon dioxide capture technologies

Energy Technology Data Exchange (ETDEWEB)

Chung, Timothy S. [Eastern Research Group, Inc., 110 Hartwell Avenue 1, Lexington, MA 02421-3134l (United States); Patino-Echeverri, Dalia, E-mail: dalia.patino@duke.edu [Nicholas School of the Environment, Box 90328, Duke University, Durham NC 27708 (United States); Johnson, Timothy L. [Nicholas School of the Environment, Box 90328, Duke University, Durham NC 27708 (United States)

2011-09-15

A set of 13 US based experts in post-combustion and oxy-fuel combustion CO{sub 2} capture systems responded to an extensive questionnaire asking their views on the present status and future expected performance and costs for amine-based, chilled ammonia, and oxy-combustion retrofits of coal-fired power plants. This paper presents the experts' responses for technology maturity, ideal plant characteristics for early adopters, and the extent to which R and D and deployment incentives will impact costs. It also presents the best estimates and 95% confidence limits of the energy penalties associated with amine-based systems. The results show a general consensus that amine-based systems are closer to commercial application, but potential for improving performance and lowering costs is limited; chilled ammonia and oxy-combustion offer greater potential for cost reductions, but not without greater uncertainty regarding scale and technical feasibility. - Highlights: > Study presents experts' views on CCS retrofit costs and performance. > Experts commented on amine-based systems, chilled ammonia, and oxy-fuel combustion. > Estimates of future energy penalty show uncertainty for the three technologies. > These estimates under an aggressive RD and D policy scenario narrow significantly. > The experts' judgments support the need for enhanced RD and D for post-combustion CCS.

Physico-chemical and optical properties of combustion-generated particles from coal-fired power plant, automobile and ship engine and charcoal kiln.

Science.gov (United States)

Kim, Hwajin

2015-04-01

Similarities and differences in physico-chemical and optical properties of combustion generated particles from various sources were investigated. Coal-fired power plant, charcoal kiln, automobile and ship engine were major sources, representing combustions of coal, biomass and two different types of diesel, respectively. Scanning electron microscopy (SEM), high resolution transmission electron microscopy (HRTEM) and energy-dispersive X-ray spectroscopy (EDX) equipped with both SEM and HRTEM were used for physico-chemical analysis. Light absorbing properties were assessed using a spectrometer equipped with an integrating sphere. Particles generated from different combustion sources and conditions demonstrate great variability in their morphology, structure and composition. From coal-fired power plant, both fly ash and flue gas were mostly composed of heterogeneously mixed mineral ash spheres, suggesting that the complete combustion was occurred releasing carbonaceous species out at high temperature (1200-1300 °C). Both automobile and ship exhausts from diesel combustions show typical features of soot: concentric circles comprised of closely-packed graphene layers. However, heavy fuel oil (HFO) combusted particles from ship exhaust demonstrate more complex compositions containing different morphology of particles other than soot, e.g., spherical shape of char particles composed of minerals and carbon. Even for the soot aggregates, particles from HFO burning have different chemical compositions; carbon is dominated but Ca (29.8%), S (28.7%), Na(1%), and Mg(1%) are contained, respectively which were not found from particles of automobile emission. This indicates that chemical compositions and burning conditions are significant to determine the fate of particles. Finally, from biomass burning, amorphous and droplet-like carbonaceous particles with no crystallite structure are observed and they are generally formed by the condensation of low volatile species at low

Industry perspectives on increasing the efficiency of coal-fired power generation

Energy Technology Data Exchange (ETDEWEB)

Torrens, I.M. [Shell Coal International, London (United Kingdom); Stenzel, W.C.

1997-12-31

Independent power producers will build a substantial fraction of expected new coal-fired power generation in developing countries over the coming decades. To reduce perceived risk and obtain financing for their projects, they are currently building and plan to continue to build subcritical coal-fired plants with generating efficiency below 40%. Up-to-date engineering assessment leads to the conclusion that supercritical generating technology, capable of efficiencies of up to 45%, can produce electricity at a lower total cost than conventional plants. If such plants were built in Asia over the coming decades, the savings in carbon dioxide emissions over their lifetime would be measured in billions of tons. IPPs perceive supercritical technology as riskier and higher cost than conventional technology. The truth needs to be confirmed by discussions with additional experienced power engineering companies. Better communication among the interested parties could help to overcome the IPP perception issue. Governments working together with industry might be able to identify creative financing arrangements which can encourage the use of more efficient pulverized clean coal technologies, while awaiting the commercialization of advanced clean coal technologies like gasification combined cycle and pressurized fluidized bed combustion.

Slag processing system for direct coal-fired gas turbines

Science.gov (United States)

Pillsbury, Paul W.

1990-01-01

Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

10 MMBt/Hr AFBC Commercial Demonstration Cedar Lane Farms

Energy Technology Data Exchange (ETDEWEB)

Harold M. Keener; Mary H. Wicks; Tom Machamer; Dave Hoecke; Don Bonk; Bob Brown

2005-10-31

The objective of this project was to demonstrate and promote the commercialization of coal-fired atmospheric fluidized bed combustion (AFBC) systems, with limestone addition for SO2 emissions control and a baghouse for particulate emissions control. This AFBC system was targeted for small scale industrial-commercial-institutional space and process heat applications in the 4-40 MMBtu/hr size range. A cost effective and environmentally acceptable AFBC technology in this size range could displace a considerable amount of heating gas and oil with coal, while resulting in significant total cost savings to the owner/operators.

Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

Science.gov (United States)

Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

2015-11-03

A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

Radiation and convective heat transfer, and burnout in oxy-coal combustion

Energy Technology Data Exchange (ETDEWEB)

J.P. Smart; P. O' Nions; G.S. Riley [RWE npower, Swindon (United Kingdom)

2010-09-15

Measurements of radiative and convective heat transfer, and carbon-in-ash have been taken on the RWEn 0.5 MWth combustion test facility (CTF) firing two different coals under oxy-fuel firing conditions. The two coals fired were a Russian Coal and a South African Coal. Recycle ratios were varied within the range of 65-75% dependent on coal. Furnace exit O{sub 2} values were maintained at 3% and 6% for the majority of tests. Air firing tests were also performed to generate baseline data. The work gives a comprehensive insight into the effect of oxy-fuel combustion on both radiative and convective heat transfer, and carbon-in-ash compared to air under dry simulated recycle conditions. Results have shown peak radiative heat flux values are inversely related to the recycle ratio for the two coals studied. Conversely, the convective heat flux values increase with increasing recycle ratio. It was also observed that the axial position of the peak in radiative heat flux moves downstream away from the burner as recycle ratio is increased. A 'working range' of recycle ratios exists where both the radiative and convective heat fluxes are comparable with air. Carbon-in-ash (CIA) was measured for selected conditions. For air firing of Russian Coal, the CIA for follows and expected trend with CIA decreasing with increasing furnace exit O{sub 2}. The CIA data for the two recycle ratios of 72% and 68% for the same coal show that the CIA values are lower than for air firing for corresponding furnace exit O{sub 2} levels and vary little with the value of furnace exit O{sub 2}. CIA measurements were taken for the South African Coal for a range of recycle ratios at 3% and 6% furnace exit O{sub 2} levels. Results indicate that the CIA values are lower for higher furnace exit O{sub 2}. 32 refs., 11 figs., 1 tab.

Development of a fire detector for underground coal mines

Energy Technology Data Exchange (ETDEWEB)

Hemingway, M.A.; Walsh, P.T.; Hunneyball, S.R.; Williams, M.; Jobling, S.; Pell, B.; West, N.G. [Health and Safety Laboratory, Buxton (United Kingdom)

2005-07-01

Current fire detectors in use in UK coal mines, based on semiconductor sensors which detect gaseous products of combustion, are under-utilised, are not user-friendly, have performance limitations due to interferences and are obsolete. A joint research project was therefore instigated to develop an improved fire detector. This paper describes tests performed in an experimental mine roadway on various types of sensor. The sensors were exposed to smouldering conveyor belt, coal, wood, oil and grease, and diesel exhaust fume. A potential advanced detector is based on the combination of blue and infrared optical smoke sensors which distinguish fires and diesel exhaust from coal dust, nitric oxide or nitrogen dioxide sensors to distinguish smoulderi8ng fires form diesel exhaust, and carbon monoxide sensors for general body monitoring. 6 refs., 5 figs.

Emissions of organic hazardous air pollutants during Chinese coal combustion

Energy Technology Data Exchange (ETDEWEB)

Yan, R.; Zhu, H.J.; Zheng, C.G.; Xu, M.H. [Environmental Technology Institute, Singapore (Singapore). Innovative Center

2002-05-01

The emissions of organic hazardous air pollutants (HAPs) during the combustion of several typical Chinese coals were investigated. First, the distribution of four types of HAP, i.e., aliphatics, cyclic hydrocarbons, monoaromatic compounds and PAHs, in the CH{sub 2}C{sub l2} extracts of six Chinese coals were studied and the influences of the extractive times and coal varieties were also evaluated. Second, the partitioning of these HAPs in the flue gas during coal combustion in a small-scale reactor were investigated, depending on oven temperatures (500, 600, 700, 800, 900{sup o}C) and coal varieties. The behaviors of HAP in the combustion flue gas were compared with those in the CH{sub 2}, Cl{sub 2}, extracts. Finally, combustion was conducted at given conditions in two laboratory-scale reactors: a fluidized bed and a fixed bed. Two coals (Shengmu bituminous coal and Xunhuan anthracite coal) and one coke were considered. The HAP partitioning both in flue gases and in ashes were evaluated and compared between the two combustors.

Status of Westinghouse coal-fueled combustion turbine programs

International Nuclear Information System (INIS)

Scalzo, A.J.; Amos, D.J.; Bannister, R.L.; Garland, R.V.

1992-01-01

Developing clean, efficient, cost effective coal utilization technologies for future power generation is an essential part of our National Energy Strategy. Westinghouse is actively developing power plants utilizing advanced gasification, atmospheric fluidized beds (AFB), pressurized fluidized beds (PFB), and direct firing technology through programs sponsored by the U.S. Dept. of Energy (DOE). The DOE Office of Fossil Energy is sponsoring the Direct Coal-Fired Turbine program. This paper presents the status of current and potential Westinghouse Power Generation Business Unit advanced coal-fueled power generation programs as well as commercial plans

Thermal surface characteristics of coal fires 1 results of in-situ measurements

Science.gov (United States)

Zhang, Jianzhong; Kuenzer, Claudia

2007-12-01

Natural underground coal fires are fires in coal seams occurring subsurface. The fires are ignited through a process named spontaneous combustion, which occurs based on a natural reaction but is usually triggered through human interaction. Coal mining activities expose coal to the air. This leads to the exothermal oxidation of the carbon in the coal with the air's oxygen to CO 2 and - under certain circumstances - to spontaneous combustion. Coal fires occur in many countries world wide - however, currently the Chinese coal mining industry faces the biggest problems with coal fires. Coal fires destroy the valuable resource coal and furthermore lead to many environmental degradation phenomena such as the deterioration of surrounding vegetation, land subsidence and the emission of toxic gasses (CO, N 2O). They additionally contribute to the emission of green house relevant gasses such as CO 2 and CH 4 to the atmosphere. In this paper we present thermal characteristics of coal fires as measured in-situ during a field campaign to the Wuda coal fire area in south-central Inner Mongolia, China. Thermal characteristics include temperature anomaly measurements at the surface, spatial surface temperature profiles of fire areas and unaffected background areas, diurnal temperature profiles, and temperature measurements inside of coal fire induced cracks in the overlying bedrock. For all the measurements the effects of uneven solar heating through influences of slope and aspect are considered. Our findings show that coal fires result in strong or subtle thermal surface anomalies. Especially the latter can easily be influenced by heating of the surrounding background material through solar influences. Temperature variation of background rocks with different albedo, slope, aspect or vegetation cover can substantially influence the detectability of thermal anomalies. In the worst case coal fire related thermal anomalies can be completely masked by solar patterns during the daytime

Strength and corrosion behavior of SiC - based ceramics in hot coal combustion environments

Energy Technology Data Exchange (ETDEWEB)

Breder, K.; Parten, R.J. [Oak Ridge National Lab., TN (United States)

1996-08-01

As part of an effort to evaluate the use of advanced ceramics in a new generation of coal-fired power plants, four SiC-based ceramics have been exposed to corrosive coal slag in a laboratory furnace and two pilot scale combustors. Initial results indicate that the laboratory experiments are valuable additions to more expensive pilot plant experiments. The results show increased corrosive attack with increased temperature, and that only slight changes in temperature may significantly alter the degree of strength degradation due to corrosive attack. The present results are part of a larger experimental matrix evaluating the behavior of ceramics in the coal combustion environment.

Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

Data.gov (United States)

U.S. Environmental Protection Agency — Pulverized bituminous coal was burned in a 10W externally heated entrained flow furnace under air-combustion and three oxy-combustion inlet oxygen conditions (28,...

Feasibility of applying coal-fired boiler technology to process heaters

Energy Technology Data Exchange (ETDEWEB)

O' Sullivan, T F

1978-01-01

The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

Advanced Systems for Preprocessing and Characterizing Coal-Biomass Mixtures as Next-Generation Fuels and Feedstocks

Energy Technology Data Exchange (ETDEWEB)

Karmis, Michael [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Luttrell, Gerald [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Ripepi, Nino [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Bratton, Robert [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States); Dohm, Erich [Virginia Polytechnic Inst. and State Univ. (Virginia Tech), Blacksburg, VA (United States)

2014-09-30

The research activities presented in this report are intended to address the most critical technical challenges pertaining to coal-biomass briquette feedstocks. Several detailed investigations were conducted using a variety of coal and biomass feedstocks on the topics of (1) coal-biomass briquette production and characterization, (2) gasification of coal-biomass mixtures and briquettes, (3) combustion of coal-biomass mixtures and briquettes, and (4) conceptual engineering design and economic feasibility of briquette production. The briquette production studies indicate that strong and durable co-firing feedstocks can be produced by co-briquetting coal and biomass resources commonly available in the United States. It is demonstrated that binderless coal-biomass briquettes produced at optimized conditions exhibit very high strength and durability, which indicates that such briquettes would remain competent in the presence of forces encountered in handling, storage and transportation. The gasification studies conducted demonstrate that coal-biomass mixtures and briquettes are exceptional gasification feedstocks, particularly with regard to the synergistic effects realized during devolatilization of the blended materials. The mixture combustion studies indicate that coal-biomass mixtures are exceptional combustion feedstocks, while the briquette combustion study indicates that the use of blended briquettes reduces NO_x, CO₂, and CO emissions, and requires the least amount of changes in the operating conditions of an existing coal-fired power plant. Similar results were obtained for the physical durability of the pilot-scale briquettes compared to the bench-scale tests. Finally, the conceptual engineering and feasibility analysis study for a commercial-scale briquetting production facility provides preliminary flowsheet and cost simulations to evaluate the various feedstocks, equipment selection and operating parameters.

Catalysts for cleaner combustion of coal, wood and briquettes sulfur dioxide reduction options for low emission sources

Energy Technology Data Exchange (ETDEWEB)

Smith, P.V. [Global Environmental Solutions, Inc., Morton Grove, IL (United States)

1995-12-31

Coal fired, low emission sources are a major factor in the air quality problems facing eastern European cities. These sources include: stoker-fired boilers which feed district heating systems and also meet local industrial steam demand, hand-fired boilers which provide heat for one building or a small group of buildings, and masonary tile stoves which heat individual rooms. Global Environmental Systems is marketing through Global Environmental Systems of Polane, Inc. catalysts to improve the combustion of coal, wood or fuel oils in these combustion systems. PCCL-II Combustion Catalysts promotes more complete combustion, reduces or eliminates slag formations, soot, corrosion and some air pollution emissions and is especially effective on high sulfur-high vanadium residual oils. Glo-Klen is a semi-dry powder continuous acting catalyst that is injected directly into the furnace of boilers by operating personnel. It is a multi-purpose catalyst that is a furnace combustion catalyst that saves fuel by increasing combustion efficiency, a cleaner of heat transfer surfaces that saves additional fuel by increasing the absorption of heat, a corrosion-inhibiting catalyst that reduces costly corrosion damage and an air pollution reducing catalyst that reduces air pollution type stack emissions. The reduction of sulfur dioxides from coal or oil-fired boilers of the hand fired stoker design and larger, can be controlled by the induction of the Glo-Klen combustion catalyst and either hydrated lime or pulverized limestone.

ECONOMICS AND FEASIBILITY OF RANKINE CYCLE IMPROVEMENTS FOR COAL FIRED POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

Richard E. Waryasz; Gregory N. Liljedahl

2004-09-08

ALSTOM Power Inc.'s Power Plant Laboratories (ALSTOM) has teamed with the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL), American Electric Company (AEP) and Parsons Energy and Chemical Group to conduct a comprehensive study evaluating coal fired steam power plants, known as Rankine Cycles, equipped with three different combustion systems: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}). Five steam cycles utilizing a wide range of steam conditions were used with these combustion systems. The motivation for this study was to establish through engineering analysis, the most cost-effective performance potential available through improvement in the Rankine Cycle steam conditions and combustion systems while at the same time ensuring that the most stringent emission performance based on CURC (Coal Utilization Research Council) 2010 targets are met: > 98% sulfur removal; < 0.05 lbm/MM-Btu NO{sub x}; < 0.01 lbm/MM-Btu Particulate Matter; and > 90% Hg removal. The final report discusses the results of a coal fired steam power plant project, which is comprised of two parts. The main part of the study is the analysis of ten (10) Greenfield steam power plants employing three different coal combustion technologies: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}) integrated with five different steam cycles. The study explores the technical feasibility, thermal performance, environmental performance, and economic viability of ten power plants that could be deployed currently, in the near, intermediate, and long-term time frame. For the five steam cycles, main steam temperatures vary from 1,000 F to 1,292 F and pressures from 2,400 psi to 5,075 psi. Reheat steam temperatures vary from 1,000 F to 1,328 F. The number of feedwater heaters varies from 7 to 9 and the associated feedwater temperature varies from 500 F to 626 F. The main part of the

Reactivity and NO emissions of coal blends during combustion

Energy Technology Data Exchange (ETDEWEB)

B. Arias; R.I. Backreedy; A. Arenillas; J.M. Jones; F. Rubiera; M. Pourkashanian; A. Williams; J.J. Pis [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

2003-07-01

This work is focussed on burnout and NO emissions during coal blend combustion. Two different approaches were used. In a first step, experimental work was carried out in a laminar entrained flow reactor (EFR) and then computational techniques were applied to improve the burnout prediction of coals and blend during the experiments. A preliminary study on the combustibility of the samples was made using a thermogravimetric analyser. An entrained flow reactor was employed to study the behaviour of coals and blends at high heating rate and short residence times. Burnout and NO emissions were measured during these experiments. Two methods were used to modelling the combustion in the entrained flow reactor: a commercial CFD code and an advanced char burnout model. Experiments done in the EFR showed that burnout and NO emissions of some blends can be predicted from the weighted average of the values of individual coals, especially when blended coals have the same rank. When a blend is made with coals of different rank, some deviations were observed with respect to the averaged values in burnout and especially in NOx emissions. Burnouts predicted with a commercial CFD code were higher than the experimental values. The use of an advanced char burnout model improved greatly the results, showing the advantages of coupling these two mathematical techniques. 9 refs., 7 figs., 2 tabs.

Large-eddy simulation of swirling pulverized-coal combustion

Energy Technology Data Exchange (ETDEWEB)

Hu, L.Y.; Luo, Y.H. [Shanghai Jiaotong Univ. (China). School of Mechanical Engineering; Zhou, L.X.; Xu, C.S. [Tsinghua Univ., Beijing (China). Dept. of Engineering Mechanics

2013-07-01

A Eulerian-Lagrangian large-eddy simulation (LES) with a Smagorinsky-Lilly sub-grid scale stress model, presumed-PDF fast chemistry and EBU gas combustion models, particle devolatilization and particle combustion models are used to study the turbulence and flame structures of swirling pulverized-coal combustion. The LES statistical results are validated by the measurement results. The instantaneous LES results show that the coherent structures for pulverized coal combustion is stronger than that for swirling gas combustion. The particles are concentrated in the periphery of the coherent structures. The flame is located at the high vorticity and high particle concentration zone.

Aqueous clay suspensions stabilized by alginate fluid gels for coal spontaneous combustion prevention and control.

Science.gov (United States)

Qin, Botao; Ma, Dong; Li, Fanglei; Li, Yong

2017-11-01

We have developed aqueous clay suspensions stabilized by alginate fluid gels (AFG) for coal spontaneous combustion prevention and control. Specially, this study aimed to characterize the effect of AFG on the microstructure, static and dynamic stability, and coal fire inhibition performances of the prepared AFG-stabilized clay suspensions. Compared with aqueous clay suspensions, the AFG-stabilized clay suspensions manifest high static and dynamic stability, which can be ascribed to the formation of a robust three-dimensional gel network by AFG. The coal acceleration oxidation experimental results show that the prepared AFG-stabilized clay suspensions can improve the coal thermal stability and effectively inhibit the coal spontaneous oxidation process by increasing crossing point temperature (CPT) and reducing CO emission. The prepared low-cost and nontoxic AFG-stabilized clay suspensions, exhibiting excellent coal fire extinguishing performances, indicate great application potentials in coal spontaneous combustion prevention and control.

Mercury in coal and the impact of coal quality on mercury emissions from combustion systems

International Nuclear Information System (INIS)

Kolker, Allan; Senior, Constance L.; Quick, Jeffrey C.

2006-01-01

The proportion of Hg in coal feedstock that is emitted by stack gases of utility power stations is a complex function of coal chemistry and properties, combustion conditions, and the positioning and type of air pollution control devices employed. Mercury in bituminous coal is found primarily within Fe-sulfides, whereas lower rank coal tends to have a greater proportion of organic-bound Hg. Preparation of bituminous coal to reduce S generally reduces input Hg relative to in-ground concentrations, but the amount of this reduction varies according to the fraction of Hg in sulfides and the efficiency of sulfide removal. The mode of occurrence of Hg in coal does not directly affect the speciation of Hg in the combustion flue gas. However, other constituents in the coal, notably Cl and S, and the combustion characteristics of the coal, influence the species of Hg that are formed in the flue gas and enter air pollution control devices. The formation of gaseous oxidized Hg or particulate-bound Hg occurs post-combustion; these forms of Hg can be in part captured in the air pollution control devices that exist on coal-fired boilers, without modification. For a given coal type, the capture efficiency of Hg by pollution control systems varies according to type of device and the conditions of its deployment. For bituminous coal, on average, more than 60% of Hg in flue gas is captured by fabric filter (FF) and flue-gas desulfurization (FGD) systems. Key variables affecting performance for Hg control include Cl and S content of the coal, the positioning (hot side vs. cold side) of the system, and the amount of unburned C in coal ash. Knowledge of coal quality parameters and their effect on the performance of air pollution control devices allows optimization of Hg capture co-benefit

THE DEVELOPMENT OF COAL-BASED TECHNOLOGIES FOR DEPARTMENT OF DEFENSE FACILITIES

Energy Technology Data Exchange (ETDEWEB)

Bruce G. Miller; Sharon Falcone Miller; Sarma V. Pisupati; Chunshan Song; Ronald S. Wasco; Ronald T. Wincek; Xiaochun Xu; Alan W. Scaroni; Richard Hogg; Subhash Chander; M. Thaddeus Ityokumbul; Mark S. Klima; Peter T. Luckie; Adam Rose; Richard L. Gordon; Jeffrey Lazo; A. Michael Schaal

2004-01-30

The third phase of a three-phase project investigating the development of coal-based technologies for US Department of Defense (DOD) facilities was completed. The objectives of the project were to: decrease DOD's dependence on foreign oil and increase its use of coal; promote public and private sector deployment of technologies for utilizing coal-based fuels in oil-designed combustion equipment; and provide a continuing environment for research and development of coal-based fuel technologies for small-scale applications at a time when market conditions in the US are not favorable for the introduction of coal-fired equipment in the commercial and industrial capacity ranges. The Phase III activities were focused on evaluating deeply-cleaned coals as fuels for industrial boilers and investigating emissions control strategies for providing ultra-low emissions when firing coal-based fuels. This was addressed by performing coal beneficiation and preparation studies, and bench- to demonstration-scale emissions reduction studies. In addition, economic studies were conducted focused on determining cost and market penetration, selection of incentives, and regional economic impacts of coal-based technologies.

The effect of biomass on pollutant emission and burnout in co-combustion with coal

Energy Technology Data Exchange (ETDEWEB)

Kruczek, H.; Raczka, P.; Tatarek, A. [Wroclaw Technical University, Wroclaw (Poland)

2006-08-15

This paper presents experimental and numerical results on the co-combustion of different types of biomass with hard and brown coal. The main aim of this work was to assess the impact of the cocombustion of biomass in brown and hard coal-fired systems on the combustion process itself and on the level of pollutant formation and its dependence on combustion temperature stoichiometry. The experimental results obtained have shown that in general biomass addition leads to decreased NO and SO{sub 2} emissions, except with the hard coal Bogdanka. In addition, the biomass has a beneficial effect on the burnout of the coal/biomass mixture. To help to account for this effect, the behaviour of coal and biomass, the coal/biomass mixture and of fuel-N was studied by thermal analysis, in nitrogen and in air. The results obtained have shown that gas phase interactions are dominant in the combustion of biomass/coal mixtures.

OxyFuel combustion of Coal and Biomass

DEFF Research Database (Denmark)

Toftegaard, Maja Bøg

The power and heat producing sector is facing a continuously increasing demand to reduce its emissions of CO2. Oxyfuel combustion combined with CO2 storage is suggested as one of the possible, promising technologies which will enable the continuous use of the existing fleet of suspension-fired po......The power and heat producing sector is facing a continuously increasing demand to reduce its emissions of CO2. Oxyfuel combustion combined with CO2 storage is suggested as one of the possible, promising technologies which will enable the continuous use of the existing fleet of suspension......-fired power plants burning coal or other fuels during the period of transition to renewable energy sources. The oxyfuel combustion process introduces several changes to the power plant configuration. Most important, the main part of the flue gas is recirculated to the boiler and mixed with pure oxygen....... The oxidant thus contains little or no nitrogen and a near-pure CO2 stream can be produced by cooling the flue gas to remove water. The change to the oxidant composition compared to combustion in air will induce significant changes to the combustion process. This Ph.D. thesis presents experimental...

Indirect coal liquefaction - the first commercial CTL project in the USA

Energy Technology Data Exchange (ETDEWEB)

Radtke, K.; Battensby, D.; Marsico, C.; Hooper, M.; Mather, C. [Uhde GmbH (Germany)

2006-07-01

The polygeneration of fuels, chemical and power offers an innovative and economically advantageous way to utilise disadvantaged fuels, such as lignite, waste coal and petroleum coke, in a coal-to-liquids (CTL) plant by means of integration of three main process blocks: gasification island to convert coal into clean synthesis gas; Fischer-Tropsch synthesis to convert synthesis gas into clean liquid fuels and chemicals; and combustion of synthesis gas to produce electric power and steam. This paper describes the process and technology side of this indirect coal liquefaction project with key plant data that has been elaborated for a commercial scale CTL project, which is expected to be the first CTL plant in the USA. The plant will use the Shell Coal Gasification process. 6 figs.

Power generation from chemically cleaned coals: do environmental benefits of firing cleaner coal outweigh environmental burden of cleaning?

DEFF Research Database (Denmark)

Ryberg, Morten W.; Owsianiak, Mikolaj; Laurent, Alexis

2015-01-01

Power generation from high-ash coals is a niche technology for power generation, but coal cleaning is deemed necessary to avoid problems associated with low combustion efficiencies and to minimize environmental burdens associated with emissions of pollutants originating from ash. Here, chemical...... beneficiation of coals using acid and alkali–acid leaching procedures is evaluated as a potential coal cleaning technology employing life cycle assessment (LCA). Taking into account the environmental benefits from firing cleaner coal in pulverized coal power plants and the environmental burden of the cleaning...... itself, it is demonstrated that for a wide range of cleaning procedures and types of coal, chemical cleaning generally performs worse than combustion of the raw coals and physical cleaning using dense medium separation. These findings apply for many relevant impact categories, including climate change...

Techno-economic study of CO2 capture from an existing coal-fired power plant: MEA scrubbing vs. O2/CO2 recycle combustion

International Nuclear Information System (INIS)

Singh, D.; Croiset, E.; Douglas, P.L.; Douglas, M.A.

2003-01-01

The existing fleet of modern pulverised coal fired power plants represents an opportunity to achieve significant reductions in greenhouse gas emissions in the coming years providing that efficient and economical CO 2 capture technologies are available for retrofit. One option is to separate CO 2 from the products of combustion using conventional approaches such as amine scrubbing. An emerging alternative, commonly known as O 2 /CO 2 recycle combustion, involves burning the coal with oxygen in an atmosphere of recycled flue gas. Both approaches can be retrofitted to existing units, however they consume significant amounts of energy to capture, purify and compress the CO 2 for subsequent sequestration. This paper presents a techno-economic comparison of the performance of the two approaches. The comparison was developed using the commercial process simulation packages, Hysys and Aspen Plus. The results show that both processes are expensive options to capture CO 2 from coal power plants, however O 2 /CO 2 appears to be a more attractive retrofit than MEA scrubbing. The CO 2 capture cost for the MEA case is USD 53/ton of CO 2 avoided, which translates into 3.3 cents/kW h. For the O 2 /CO 2 case the CO 2 capture cost is lower at USD 35/ton of CO 2 avoided, which translates into 2.4 cents/kW h. These capture costs represent an approximate increase of 20-30% in current electricity prices

Computational fluid dynamic simulations of coal-fired utility boilers: An engineering tool

Energy Technology Data Exchange (ETDEWEB)

Efim Korytnyi; Roman Saveliev; Miron Perelman; Boris Chudnovsky; Ezra Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2009-01-15

The objective of this study was to develop an engineering tool by which the combustion behavior of coals in coal-fired utility boilers can be predicted. We presented in this paper that computational fluid dynamic (CFD) codes can successfully predict performance of - and emission from - full-scale pulverized-coal utility boilers of various types, provided that the model parameters required for the simulation are properly chosen and validated. For that purpose we developed a methodology combining measurements in a 50 kW pilot-scale test facility with CFD simulations using the same CFD code configured for both test and full-scale furnaces. In this method model parameters of the coal processes are extracted and validated. This paper presents the importance of the validation of the model parameters which are used in CFD codes. Our results show very good fit of CFD simulations with various parameters measured in a test furnace and several types of utility boilers. The results of this study demonstrate the viability of the present methodology as an effective tool for optimization coal burning in full-scale utility boilers. 41 refs., 9 figs., 3 tabs.

Mathematical modelling of flue gas tempered flames produced from pulverised coal fired with oxygen

Energy Technology Data Exchange (ETDEWEB)

Breussin, A.; Weber, R.; Kamp, W.L. van de

1997-10-01

The combustion of pulverised coal in conventional utility boilers contributes significantly to global CO{sub 2} emissions. Because atmospheric air is used as the combustion medium, the exhaust gases of conventional pulverised coal fired utility boilers contain approximately 15 % CO{sub 2}. This relatively low concentration makes separating and recovering CO{sub 2} a very energy-intensive process. This process can be simplified if N{sub 2} is eliminated from the comburent before combustion by firing the pulverised coal with pure oxygen. However, this concept will result in very high flames temperatures. Flue gas recirculation can be used to moderate the flame temperature, whilst generating a flue gas with a CO{sub 2} concentration of 95 %. In this presentation, both experimental and modelling work will be described. The former deals with identifying the issues related to the combustion of pulverised coal in simulated turbine exhaust gas, particularly with respect to stability, burnout and pollutant emissions. The second part of this presentation describes mathematical modelling of type 2 as well as type 1 swirling pulverised coal flames. Future work will concentrate on high CO{sub 2} levels environments. (orig.)

Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, first and second quarters 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-11-01

The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involve injecting ammonia into the flue gas generated from coal combustion in a boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The project is being conducted in the following three phases: permitting, environmental monitoring plan and preliminary engineering; detailed design engineering and construction; and operation, testing, disposition and final report. The project was in the operation and testing phase during this reporting period. Accomplishments for this period are described.

The development of coal-based technologies for Department of Defense facilities: Phase 1 final report. Volume 1: Technical report

Energy Technology Data Exchange (ETDEWEB)

Miller, B.G.; Morrison, J.L.; Pisupati, S.V. [Pennsylvania State Univ., University Park, PA (United States). Energy and Fuels Research Center] [and others

1997-01-31

The first phase of a three-phase project investigating the development of coal-based technologies for Department of Defense facilities has been completed. The objectives of the project are to: decrease DOD`s dependence on foreign oil and increase its use of coal; promote public and private sector deployment of technologies for utilizing coal-based fuels in oil-designed combustion equipment; and provide a continuing environment for research and development of coal-based fuel technologies for small-scale applications at a time when market conditions in the US are not favorable for the introduction of coal-fired equipment in the commercial and industrial capacity ranges. The Phase 1 activities were focused on developing clean, coal-based combustion technologies for the utilization of both micronized coal-water mixtures (MCWMs) and dry, micronized coal (DMC) in fuel oil-designed industrial boilers. The specific objective in Phase 1 was to deliver fully engineered retrofit options for a fuel oil-designed watertube boiler located on a DOD installation to fire either MCWM or DMC. This was achieved through a project consisting of fundamental, pilot-sale, and demonstration-scale activities investigating coal beneficiation and preparation, and MCWM and DMC combustion performance. In addition, detailed engineering designs and an economic analysis were conducted for a boiler located at the Naval Surface Warfare Center, near Crane, Indiana. Results are reported on MCWM and DMC combustion performance evaluation; engineering design; and cost/economic analysis.

Carbon and oxygen isotopic composition of coal and carbon dioxide derived from laboratory coal combustion: A preliminary study

Science.gov (United States)

Warwick, Peter D.; Ruppert, Leslie F.

2016-01-01

The concentration of carbon dioxide (CO2) in the atmosphere has dramatically increased from the start of the industrial revolution in the mid-1700s to present levels exceeding 400 ppm. Carbon dioxide derived from fossil fuel combustion is a greenhouse gas and a major contributor to on-going climate change. Carbon and oxygen stable isotope geochemistry is a useful tool to help model and predict the contributions of anthropogenic sources of CO2 in the global carbon cycle. Surprisingly few studies have addressed the carbon and oxygen isotopic composition of CO2 derived from coal combustion. The goal of this study is to document the relationships between the carbon and oxygen isotope signatures of coal and signatures of the CO2 produced from laboratory coal combustion in atmospheric conditions.Six coal samples were selected that represent various geologic ages (Carboniferous to Tertiary) and coal ranks (lignite to bituminous). Duplicate splits of the six coal samples were ignited and partially combusted in the laboratory at atmospheric conditions. The resulting coal-combustion gases were collected and the molecular composition of the collected gases and isotopic analyses of δ13C of CO2, δ13C of CH4, and δ18O of CO2 were analysed by a commercial laboratory. Splits (~ 1 g) of the un-combusted dried ground coal samples were analyzed for δ13C and δ18O by the U.S. Geological Survey Reston Stable Isotope Laboratory.The major findings of this preliminary work indicate that the isotopic signatures of δ13C (relative to the Vienna Pee Dee Belemnite scale, VPDB) of CO2 resulting from coal combustion are similar to the δ13CVPDB signature of the bulk coal (− 28.46 to − 23.86 ‰) and are not similar to atmospheric δ13CVPDB of CO2 (~ − 8 ‰, see http://www.esrl.noaa.gov/gmd/outreach/isotopes/c13tellsus.html). The δ18O values of bulk coal are strongly correlated to the coal dry ash yields and appear to have little or no influence on the δ18O values of CO2

Mercury capture within coal-fired power plant electrostatic precipitators: model evaluation.

Science.gov (United States)

Clack, Herek L

2009-03-01

Efforts to reduce anthropogenic mercury emissions worldwide have recently focused on a variety of sources, including mercury emitted during coal combustion. Toward that end, much research has been ongoing seeking to develop new processes for reducing coal combustion mercury emissions. Among air pollution control processes that can be applied to coal-fired boilers, electrostatic precipitators (ESPs) are by far the most common, both on a global scale and among the principal countries of India, China, and the U.S. that burn coal for electric power generation. A previously reported theoretical model of in-flight mercury capture within ESPs is herein evaluated against data from a number of full-scale tests of activated carbon injection for mercury emissions control. By using the established particle size distribution of the activated carbon and actual or estimated values of its equilibrium mercury adsorption capacity, the incremental reduction in mercury concentration across each ESP can be predicted and compared to experimental results. Because the model does not incorporate kinetics associated with gas-phase mercury transformation or surface adsorption, the model predictions representthe mass-transfer-limited performance. Comparing field data to model results reveals many facilities performing at or near the predicted mass-transfer-limited maximum, particularly at low rates of sorbent injection. Where agreement is poor between field data and model predictions, additional chemical or physical phenomena may be responsible for reducing mercury removal efficiencies.

Proceedings of the advanced coal-fired power systems `95 review meeting, Volume I

Energy Technology Data Exchange (ETDEWEB)

McDaniel, H.M.; Mollot, D.J.; Venkataraman, V.K.

1995-06-01

This document contains papers presented at The advanced Coal-Fired Power Systems 1995 Review Meeting. Research was described in the areas of: integrated gasification combined cycle technology; pressurized fluidized-bed combustion; externally fired combined cycles; a summary stauts of clean coal technologies; advanced turbine systems and hot gas cleanup. Individual projects were processed separately for the United States Department of Energy databases.

Ash transformation during co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

2007-01-01

Co-firing straw with coal in pulverized fuel boilers can cause problems related to fly ash utilization, deposit formation, corrosion and SCR catalyst deactivation due to the high contents of Cl and K in the ash. To investigate the interaction between coal and straw ash and the effect of coal...... quality on fly ash and deposit properties, straw was co-fired with three kinds of coal in an entrained flow reactor. The compositions of the produced ashes were compared to the available literature data to find suitable scaling parameters that can be used to predict the composition of ash from straw...... and coal co-firing. Reasonable agreement in fly ash compositions regarding total K and fraction of water soluble K was obtained between co-firing in an entrained flow reactor and full-scale plants. Capture of potassium and subsequent release of HCl can be achieved by sulphation with SO2 and more...

Coal slurry combustion and technology. Volume 2

Energy Technology Data Exchange (ETDEWEB)

1983-01-01

Volume II contains papers presented at the following sessions of the Coal Slurry Combustion and Technology Symposium: (1) bench-scale testing; (2) pilot testing; (3) combustion; and (4) rheology and characterization. Thirty-three papers have been processed for inclusion in the Energy Data Base. (ATT)

Oxy-fuel combustion of coal and biomass, the effect on radiative and convective heat transfer and burnout

Energy Technology Data Exchange (ETDEWEB)

Smart, John P.; Patel, Rajeshriben; Riley, Gerry S. [RWEnpower, Windmill Hill Business Park, Whitehill Way, Swindon, Wiltshire SN5 6PB, England (United Kingdom)

2010-12-15

This paper focuses on results of co-firing coal and biomass under oxy-fuel combustion conditions on the RWEn 0.5 MWt Combustion Test Facility (CTF). Results are presented of radiative and convective heat transfer and burnout measurements. Two coals were fired: a South African coal and a Russian Coal under air and oxy-fuel firing conditions. The two coals were also co-fired with Shea Meal at a co-firing mass fraction of 20%. Shea Meal was also co-fired at a mass fraction of 40% and sawdust at 20% with the Russian Coal. An IFRF Aerodynamically Air Staged Burner (AASB) was used. The thermal input was maintained at 0.5 MWt for all conditions studied. The test matrix comprised of varying the Recycle Ratio (RR) between 65% and 75% and furnace exit O{sub 2} was maintained at 3%. Carbon-in-ash samples for burnout determination were also taken. Results show that the highest peak radiative heat flux and highest flame luminosity corresponded to the lowest recycle ratio. The effect of co-firing of biomass resulted in lower radiative heat fluxes for corresponding recycle ratios. Furthermore, the highest levels of radiative heat flux corresponded to the lowest convective heat flux. Results are compared to air firing and the air equivalent radiative and convective heat fluxes are fuel type dependent. Reasons for these differences are discussed in the main text. Burnout improves with biomass co-firing under both air and oxy-fuel firing conditions and burnout is also seen to improve under oxy-fuel firing conditions compared to air. (author)

Quantifying greenhouse gas emissions from coal fires using airborne and ground-based methods

Science.gov (United States)

Engle, Mark A.; Radke, Lawrence F.; Heffern, Edward L.; O'Keefe, Jennifer M.K.; Smeltzer, Charles; Hower, James C.; Hower, Judith M.; Prakash, Anupma; Kolker, Allan; Eatwell, Robert J.; ter Schure, Arnout; Queen, Gerald; Aggen, Kerry L.; Stracher, Glenn B.; Henke, Kevin R.; Olea, Ricardo A.; Román-Colón, Yomayara

2011-01-01

Coal fires occur in all coal-bearing regions of the world and number, conservatively, in the thousands. These fires emit a variety of compounds including greenhouse gases. However, the magnitude of the contribution of combustion gases from coal fires to the environment is highly uncertain, because adequate data and methods for assessing emissions are lacking. This study demonstrates the ability to estimate CO2 and CH4 emissions for the Welch Ranch coal fire, Powder River Basin, Wyoming, USA, using two independent methods: (a) heat flux calculated from aerial thermal infrared imaging (3.7–4.4 t d−1 of CO2 equivalent emissions) and (b) direct, ground-based measurements (7.3–9.5 t d−1 of CO2 equivalent emissions). Both approaches offer the potential for conducting inventories of coal fires to assess their gas emissions and to evaluate and prioritize fires for mitigation.

NITROUS OXIDE EMISSIONS FROM FOSSIL FUEL COMBUSTION

Science.gov (United States)

The role of coal combustion as a significant global source of nitrous oxide (N2O) emissions was reexamined through on-line emission measurements from six pulverized-coal-fired utility boilers and from laboratory and pilot-scale combustors. The full-scale utility boilers yielded d...

Environmental control implications of generating electric power from coal. 1977 technology status report. Appendix D. Assessment of NO/sub x/ control technology for coal fired utility boilers. [Low-excess-air, staged combustion, flu gas recirculation and burner design

Energy Technology Data Exchange (ETDEWEB)

1977-12-01

An NOx control technology assessment study was conducted to examine the effectiveness of low-excess-air firing, staged combustion, flue gas recirculation, and current burner/boiler designs as applied to coal-fired utility boilers. Significant variations in NOx emissions exist with boiler type, firing method, and coal type, but a relative comparison of emissions control performance, cost, and operational considerations is presented for each method. The study emphasized the numerous operational factors that are of major importance to the user in selecting and implementing a combustion modification technique. Staged combustion and low-excess-air operation were identified as the most cost-effective methods for existing units. Close control of local air/fuel ratios and rigorous combustion equipment maintenance are essential to the success of both methods. Flue gas recirculation is relatively ineffective and has the added concern of tube erosion. More research is needed to resolve potential corrosion concerns with low-NOx operating modes. Low-NOx burners in conjunction with a compartmentalized windbox are capable of meeting a 0.6-lb/million Btu emission level on new units. Advanced burner designs are being developed to meet research emission goals of approximately 0.25 lb/MBtu.

Method and device for the combustion of pulverised coal

Energy Technology Data Exchange (ETDEWEB)

Schoppe, F

1977-01-13

Until now, high combustion space loadings in pulverised coal firing were only obtained with melting combustion, where the ash is fluid. The disadvantage of this is that part of the heating surface is covered by liquid slack, and this type of combustion cannot operate in 'on-off operation', as the slack solidifies when the boiler is switched off. According to the invention, however, pulverised coal, which is reluctant to react, can be burnt at high combustion space loadings of over 2000 Mcal/cu. metre. hour. atm. with dry ash extraction, so that its use is possible for the combustion in central heating plants in detached houses and blocks of flats, with 'on-off operation'. For this purpose, the pulverised coal is heated under excess pressure in an atmosphere with a maximum of 10% of oxygen with a speed of heating of 1000/sup 0/C/sec up to 100 to 150/sup 0/C above its ignition temperature, and can be blown into the combustion air. Tangentially to the flame jet, a cold gas flow is guided so that burning particles thrown out at the sides are cooled below the ash melting temperature, before they reach the walls. The burning flame jet is accelerated, by using the excess pressure, via an injector, into a zone at less than the ash melting temperature, so that dry ash extraction is guaranteed.

Combustion performance of pyrolysis oil/ethanol blends in a residential-scale oil-fired boiler

Science.gov (United States)

A 40 kWth oil-fired commercial boiler was fueled with blends of biomass pyrolysis oil (py-oil) and ethanol to determine the feasibility of using these blends as a replacement for fuel oil in home heating applications. An optimal set of test parameters was determined for the combustion of these blend...

Influence of the co-firing on the leaching of trace pollutants from coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Maria Izquierdo; Natalia Moreno; Oriol Font; Xavier Querol; Esther Alvarez; Diano Antenucci; Henk Nugteren; Yolanda Luna; Constantino Fernandez-Pereira [Institute of Earth Sciences ' Jaume Almera' (CSIC), Barcelona (Spain)

2008-08-15

The (co)-firing of low-cost alternative fuels is expected to increase in the forthcoming years in the EU because of the economic and environmental benefits provided by this technology. This study deals with the impact of the different coal/waste fuel ratio of the feed blend on the mineralogy, the chemical composition and especially on the leaching properties of fly ash. Different blends of coal, petroleum coke, sewage sludge, wood pellets, coal tailings and other minor biomass fuels were tested in PCC (pulverised coal combustion) and FBC (fluidized bed combustion) power plants. The co-firing of the studied blends did not drastically modify the mineralogy, bulk composition or the overall leaching of the fly ash obtained. This suggests that the co-firing process using the alternative fuels studied does not entail significant limitations in the re-use or management strategies of fly ash. 34 refs., 4 figs., 3 tabs.

Co-firing straw and coal in a 150-MWe utility boiler: in situ measurements

DEFF Research Database (Denmark)

Hansen, P. F.B.; Andersen, Karin Hedebo; Wieck-Hansen, K.

1998-01-01

A 2-year demonstration program is carried out by the Danish utility I/S Midtkraft at a 150-MWe PF-boiler unit reconstructed for co-firing straw and coal. As a part of the demonstration program, a comprehensive in situ measurement campaign was conducted during the spring of 1996 in collaboration...... with the Technical University of Denmark. Six sample positions have been established between the upper part of the furnace and the economizer. The campaign included in situ sampling of deposits on water/air-cooled probes, sampling of fly ash, flue gas and gas phase alkali metal compounds, and aerosols as well...... deposition propensities and high temperature corrosion during co-combustion of straw and coal in PF-boilers. Danish full scale results from co-firing straw and coal, the test facility and test program, and the potential theoretical support from the Technical University of Denmark are presented in this paper...

Feedlot biomass co-firing: a renewable energy alternative for coal-fired utilities. Paper no. IGEC-1-128

International Nuclear Information System (INIS)

Arumugam, S.; Thien, B.; Annamalai, K.; Sweeten, J.

2005-01-01

The swiftly growing feedlot industry in the United States upshots in the production of manure from one or more animal species in excess of what can safely be applied to farmland in accordance with nutrient management plans. Disposal of the vast quantity of manure produced as a by-product of the cattle feeding industry is one of the major operating tasks of the industry. Aside from the traditional means of disposal as fertilizer, an alternative and attractive way of overcoming this threat is to develop processes that make use of manure as an energy resource. In the present study, the feasibility of using of manure as a fuel in existing coal fired power plants is considered and appropriately termed Feedlot Biomass (FB). The technology of co-firing coal: feedlot biomass facilitates an environment friendly utilization of animal waste for the production of valuable power/steam concurrently addressing the renewable energy, groundwater contamination, and greenhouse gas concerns. Co-firing tests were performed at the Texas AandM University 30 kW t (100,000 Btu/h) laboratory-scale facility. The trials revealed the enhanced combustion of the blends. The NO emissions were less for the blend even with higher nitrogen content of FB as compared to coal. (author)

Co-firing of biomass and other wastes in fluidised bed systems

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Lopes, H.; Boavida, D.; Abelha, P. [INETI/DEECA, Lisboa (Portugal); Werther, J.; Hartge, E.-U.; Wischnewski, R. [TU Hamburg-Harburg (Georgia); Leckner, B.; Amand, L.-E.; Davidsson, K. [Chalmers Univ. of Technology (Sweden); Salatino, P.; Chirone, R.; Scala, F.; Urciuolo, M. [Dipartimento di Ingegneria Chimica, Universita di Napoli Frederico II and Istituto di Ricerche sulla Combustione (Italy); Oliveira, J.F.; Lapa, N.

2006-07-01

A project on co-firing in large-scale power plants burning coal is currently funded by the European Commission. It is called COPOWER. The project involves 10 organisations from 6 countries. The project involves combustion studies over the full spectrum of equipment size, ranging from small laboratory-scale reactors and pilot plants, to investigate fundamentals and operating parameters, to proving trials on a commercial power plant in Duisburg. The power plant uses a circulating fluidized bed boiler. The results to be obtained are to be compared as function of scale-up. There are two different coals, 3 types of biomass and 2 kinds of waste materials are to be used for blending with coal for co-firing tests. The baseline values are obtained during a campaign of one month at the power station and the results are used for comparison with those to be obtained in other units of various sizes. Future tests will be implemented with the objective to achieve improvement on baseline values. The fuels to be used are already characterized. There are ongoing studies to determine reactivities of fuels and chars produced from the fuels. Reactivities are determined not only for individual fuels but also for blends to be used. Presently pilot-scale combustion tests are also undertaken to study the effect of blending coal with different types of biomass and waste materials. The potential for synergy to improve combustion is investigated. Simultaneously, studies to verify the availability of biomass and waste materials in Portugal, Turkey and Italy have been undertaken. Techno-economic barriers for the future use of biomass and other waste materials are identified. The potential of using these materials in coal fired power stations has been assessed. The conclusions will also be reported.

Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

Directory of Open Access Journals (Sweden)

Belošević Srđan V.

2016-01-01

Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

Atmospheric fluidized-bed combustion (AFBC) co-firing of coal and hospital waste

International Nuclear Information System (INIS)

1993-02-01

The proposed project involves co-firing of coal and medical waste (including infectious medical waste) in an atmospheric fluidized-bed combustor (AFBC) to safely dispose of medical waste and produce steam for hospital needs. Combustion at the design temperature and residence time (duration) in the AFBC has been proven to render infectious medical waste free of disease producing organisms. The project would be located at the Veterans Affairs (VA) Medical Center in Lebanon, Pennsylvania. The estimated cost of the proposed AFBC facility is nearly $4 million. It would be jointly funded by DOE, Veterans Affairs, and Donlee Technologies, Inc., of York, Pennsylvania, under a cooperative agreement between DOE and Donlee. Under the terms of this agreement, $3.708 million in cost-shared financial assistance would be jointly provided by DOE and the Veterans Affairs (50/50), with $278,000 provided by Donlee. The purposes of the proposed project are to: (1) provide the VA Medical Center and the Good Samaritan Hospital (GSH), also of Lebanon, Pennsylvania, with a solution for disposal of their medical waste; and (2) demonstrate that a new coal-burning technology can safely incinerate infectious medical waste, produce steam to meet hospital needs, and comply with environmental regulations

Relative population exposures from coal-fired and nuclear power plants in India

Energy Technology Data Exchange (ETDEWEB)

Ramachandran, T.V.; Lalit, B.Y.; Mishra, U.C.

1987-01-01

Coal combustion for electric power generation results in dispersal of fly ash, and hence an additional radiation dose to the population living in the neighbourhood of the coal-fired power plants due to natural radioactivity present in coal. The radiation hazards of coal based and nuclear power plants operating in India are given. The dose commitments to the population living within an 88.5 km radius of the thermal and nuclear power plants in India have been computed using the method outlined in an ORNL report. The estimated dose rates for these two types of power plant were compared. The present study shows that the radiation dose from coal-fired and nuclear power plants are comparable.

Development of a coal fired pulse combustor for residential space heating. Phase I, Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1988-04-01

This report presents the results of the first phase of a program for the development of a coal-fired residential combustion system. This phase consisted of the design, fabrication, testing, and evaluation of an advanced pulse combustor sized for residential space heating requirements. The objective was to develop an advanced pulse coal combustor at the {approximately} 100,000 Btu/hr scale that can be integrated into a packaged space heating system for small residential applications. The strategy for the development effort included the scale down of the feasibility unit from 1-2 MMBtu/hr to 100,000 Btu/hr to establish a baseline for isolating the effect of scale-down and new chamber configurations separately. Initial focus at the residential scale was concentrated on methods of fuel injection and atomization in a bare metal unit. This was followed by incorporating changes to the advanced chamber designs and testing of refractory-lined units. Multi-fuel capability for firing oil or gas as a secondary fuel was also established. Upon completion of the configuration and component testing, an optimum configuration would be selected for integrated testing of the pulse combustor unit. The strategy also defined the use of Dry Ultrafine Coal (DUC) for Phases 1 and 2 of the development program with CWM firing to be a product improvement activity for a later phase of the program.

Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

Energy Technology Data Exchange (ETDEWEB)

Erfurth, Jens

2012-07-01

Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

A Study of Coal Fire Propagation with Remotely Sensed Thermal Infrared Data

Directory of Open Access Journals (Sweden)

Hongyuan Huo

2015-03-01

Full Text Available Coal fires are a common and serious problem in most coal-bearing countries. Thus, it is very important to monitor changes in coal fires. Remote sensing provides a useful technique for investigating coal fields at a large scale and for detecting coal fires. In this study, the spreading direction of a coal fire in the Wuda Coal Field (WCF, northwest China, was analyzed using multi-temporal Landsat Thematic Mapper (TM and Enhanced Thematic Mapper (ETM+ thermal infrared (TIR data. Using an automated method and based on the land surface temperatures (LST that were retrieved from these thermal data, coal fires related to thermal anomalies were identified; the locations of these fires were validated using a coal fire map (CFM that was developed via field surveys; and the cross-validation of the results was also carried out using the Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER thermal infrared images. Based on the results from longtime series of satellite TIR data set, the spreading directions of the coal fires were determined and the coal fire development on the scale of the entire coal field was predicted. The study delineated the spreading direction using the results of the coal fire dynamics analysis, and a coal fire spreading direction map was generated. The results showed that the coal fires primarily spread north or northeast in the central part of the WCF and south or southwest in the southern part of the WCF. In the northern part of the WCF, some coal fires were spreading north, perhaps coinciding with the orientation of the coal belt. Certain coal fires scattered in the northern and southern parts of the WCF were extending in bilateral directions. A quantitative analysis of the coal fires was also performed; the results indicate that the area of the coal fires increased an average of approximately 0.101 km2 per year.

Development of a pulsed coal combustor fired with CWM (coal-water mixture): Phase 3, Final report

Energy Technology Data Exchange (ETDEWEB)

Mansour, M.N.; Durai-Swamy, K.

1986-11-01

This report presents the results of an R and D program aimed at developing a new burner technology for coal-water mixture (CWM) fuels to enable the substitution of these new fuels in utility and industrial boilers and process heaters currently firing oil and gas. The application of pulse combustion to CWM fuels is chosen to alleviate many of the physical plant and environmental constraints presently associated with the direct use of these fuels in equipment designed for oil and gas firing. Pulse combustion has been shown to be capable of high-intensity burning of coal for acceptably complete combustion within relatively small equipment volumes. It also has the inherent capability to agglomerate ash particles, thus rendering ash more easily separable from the combustion gas prior to its entrance into the convective section of the boiler or heater, thereby reducing ash buildup and pluggage. Pulse combustion is also well-suited to staged combustion for NO/sub x/ control and has excellent potential for enhanced in-furnace SO/sub 2/ removal due to the enhanced levels of mass transfer brought about by the vigorous flow oscillations. The primary objective of the Phase 2 work was to develop a detailed program for laboratory development and evaluation of the pulse CWM combustor and system design concepts. 112 refs., 40 figs., 94 tabs.

Waterwall corrosion evaluation in coal-fired boilers using electrochemical measurements

Energy Technology Data Exchange (ETDEWEB)

Davis, K.; Lee, C.; Seeley, R.; Harding, S.; Heap, M.; Cox, W.

2000-07-01

Until recently, waterwall corrosion in North American coal-fired boilers was uncommon and relatively mild. However, the introduction of combustion modifications to reduce in-furnace NOx formation has led to notable increases in the frequency and severity of waterwall wastage. Reaction Engineering International (REI) has worked with the Department of Energy and EPRI to improve predictive capabilities and provide solutions for furnace wall wastage for a wide range of coal-fired furnaces. To date, this work has emphasized computational simulations. More recently, REI in partnership with Corrosion Management has begun complementary efforts to improve their services by evaluating technologies capable of determining the location/rate of high water wall wastage resulting from corrosion. After an evaluation of commercially available options, electrochemical noise (EN) technology has been chosen for continued development. This approach has been successfully applied to corrosion-related problems involving acid dewpoint corrosion in flue gas ductwork, FGD systems, cooling water systems, oil and gas production, and acid cleaning (Cox et al, 1999). This paper presents the results of preliminary testing of an EN probe in a high temperature environment typical of the lower furnace of a cyclone-fired boiler operating under staged conditions. The relationship between electrochemical responses and (1) stoichiometry and (2) local hydrogen sulfide concentration is investigated and the qualitative and quantitative usefulness of the approach for on-line risk management is considered.

Combustion studies of coal derived solid fuels by thermogravimetric analysis. III. Correlation between burnout temperature and carbon combustion efficiency

Science.gov (United States)

Rostam-Abadi, M.; DeBarr, J.A.; Chen, W.T.

1990-01-01

Burning profiles of 35-53 ??m size fractions of an Illinois coal and three partially devolatilized coals prepared from the original coal were obtained using a thermogravimetric analyzer. The burning profile burnout temperatures were higher for lower volatile fuels and correlated well with carbon combustion efficiencies of the fuels when burned in a laboratory-scale laminar flow reactor. Fuels with higher burnout temperatures had lower carbon combustion efficiencies under various time-temperature conditions in the laboratory-scale reactor. ?? 1990.

Utilization of coal-water fuels in fire-tube boilers

International Nuclear Information System (INIS)

Sommer, T.M.; Melick, T.A.

1991-01-01

The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, has been awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. This paper reports on the program which consists of five tasks. Task 1 provides for the design and retrofit of the host boiler to fire coal-water slurry. Task 2 is a series of optimization tests that will determine the effects of adjustable parameters on boiler performance. Task 3 will perform about 1000 hours of proof-of-concept system tests. Task 4 will be a comprehensive review of the test data in order to evaluate the economics of slurry conversions. Task 5 will be the decommissioning of the test facility if required

CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

2003-08-28

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when

Co-firing coal and biomass blends and their influence on the post-combustion CO2 capture installation

Directory of Open Access Journals (Sweden)

Więckol-Ryk Angelika

2017-01-01

Research proved that co-firing of biomass in fossil fuel power plants is beneficial for PCC process. It may also reduce the corrosion of CO2 capture installation. The oxygen concentration in the flue gases from hard coal combustion was comparable with the respective value for a fuel blend of biomass content of 20% w/w. It was also noted that an increase in biomass content in a sample from 20 to 40 % w/w increased the concentration of oxygen in the flue gas streams. However, this concentration should not have a significant impact on the rate of amine oxidative degradation.

Economic aspects of advanced coal-fired gas turbine locomotives

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

1983-01-01

Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

A simple numerical model to estimate the effect of coal selection on pulverized fuel burnout

Energy Technology Data Exchange (ETDEWEB)

Sun, J.K.; Hurt, R.H.; Niksa, S.; Muzio, L.; Mehta, A.; Stallings, J. [Brown University, Providence, RI (USA). Division Engineering

2003-06-01

The amount of unburned carbon in ash is an important performance characteristic in commercial boilers fired with pulverized coal. Unburned carbon levels are known to be sensitive to fuel selection, and there is great interest in methods of estimating the burnout propensity of coals based on proximate and ultimate analysis - the only fuel properties readily available to utility practitioners. A simple numerical model is described that is specifically designed to estimate the effects of coal selection on burnout in a way that is useful for commercial coal screening. The model is based on a highly idealized description of the combustion chamber but employs detailed descriptions of the fundamental fuel transformations. The model is validated against data from laboratory and pilot-scale combustors burning a range of international coals, and then against data obtained from full-scale units during periods of coal switching. The validated model form is then used in a series of sensitivity studies to explore the role of various individual fuel properties that influence burnout.

CHALLENGES AND OPPORTUNITIES FOR EMISSION REDUCTIONS FROM THE COAL-FIRED POWER SECTOR IN GROWING ECONOMIES: THE CASE OF COAL-FIRED ELECTRIC UTILITY PLANTS IN RUSSIA

Science.gov (United States)

China, Russia and India together contribute over one-fourth of the total global greenhouse gas emissions from the combustion of fossil-fuels. This paper focuses on the Russian coal-fired power sector, and identifies potential opportunities for reducing emissions. The Russian powe...

FutureGen 2.0 Oxy-combustion Large Scale Test – Final Report

Energy Technology Data Exchange (ETDEWEB)

Kenison, LaVesta [URS, Pittsburgh, PA (United States); Flanigan, Thomas [URS, Pittsburgh, PA (United States); Hagerty, Gregg [URS, Pittsburgh, PA (United States); Gorrie, James [Air Liquide, Kennesaw, GA (United States); Leclerc, Mathieu [Air Liquide, Kennesaw, GA (United States); Lockwood, Frederick [Air Liquide, Kennesaw, GA (United States); Falla, Lyle [Babcock & Wilcox and Burns McDonnell, Kansas City, MO (United States); Macinnis, Jim [Babcock & Wilcox and Burns McDonnell, Kansas City, MO (United States); Fedak, Mathew [Babcock & Wilcox and Burns McDonnell, Kansas City, MO (United States); Yakle, Jeff [Babcock & Wilcox and Burns McDonnell, Kansas City, MO (United States); Williford, Mark [Futuregen Industrial Alliance, Inc., Morgan County, IL (United States); Wood, Paul [Futuregen Industrial Alliance, Inc., Morgan County, IL (United States)

2016-04-01

The primary objectives of the FutureGen 2.0 CO₂ Oxy-Combustion Large Scale Test Project were to site, permit, design, construct, and commission, an oxy-combustion boiler, gas quality control system, air separation unit, and CO₂ compression and purification unit, together with the necessary supporting and interconnection utilities. The project was to demonstrate at commercial scale (168MWe gross) the capability to cleanly produce electricity through coal combustion at a retrofitted, existing coal-fired power plant; thereby, resulting in near-zeroemissions of all commonly regulated air emissions, as well as 90% CO₂ capture in steady-state operations. The project was to be fully integrated in terms of project management, capacity, capabilities, technical scope, cost, and schedule with the companion FutureGen 2.0 CO₂ Pipeline and Storage Project, a separate but complementary project whose objective was to safely transport, permanently store and monitor the CO₂ captured by the Oxy-combustion Power Plant Project. The FutureGen 2.0 Oxy-Combustion Large Scale Test Project successfully achieved all technical objectives inclusive of front-end-engineering and design, and advanced design required to accurately estimate and contract for the construction, commissioning, and start-up of a commercial-scale "ready to build" power plant using oxy-combustion technology, including full integration with the companion CO₂ Pipeline and Storage project. Ultimately the project did not proceed to construction due to insufficient time to complete necessary EPC contract negotiations and commercial financing prior to expiration of federal co-funding, which triggered a DOE decision to closeout its participation in the project. Through the work that was completed, valuable technical, commercial, and programmatic lessons were learned. This project has significantly advanced the development of near-zero emission technology and will

PM1 particles at coal- and gas-fired power plant work areas.

Science.gov (United States)

Hicks, Jeffrey B; McCarthy, Sheila A; Mezei, Gabor; Sayes, Christie M

2012-03-01

With the increased interest in the possible adverse health effects attributed to inhalation of fine particle matter, this study was conducted to gather preliminary information about workplace exposures at coal- and gas-fired power plants to fine particles (PM(1); i.e. <1 μm) and ultrafine particles (i.e. <0.1 μm). Combustion of fossil fuel is known to produce fine particles, and due to their proximity and durations of exposure, power plant workers could be a group of individuals who experience high chronic exposures to these types of particles. The results of a series of real-time instrument measurements showed that concentrations of PM(1) were elevated in some locations in power plants. The highest concentrations were in locations near combustion sources, indicating that combustion materials were leaking from conventional fossil fuel-fired boilers or it was associated with emission plume downwash. Concentrations were the lowest inside air-conditioned control rooms where PM(1) were present at levels similar to or lower than upwind concentrations. Microscopic examinations indicate that PM(1) at the coal-fired plants are dominated by vitrified spheres, although there were also unusual elongated particles. Most of the PM(1) were attached to larger coal fly ash particles that may affect where and how they could be deposited in the lung.

Application of Paste Backfill in Underground Coal Fires

Science.gov (United States)

Masniyom, M.; Drebenstedt, C.

2009-04-01

Coal fires are known from different coalfields worldwide. China, India, USA, Australia, Indonesia and South Africa are the main countries affected by coal fires. The fires is thermally intensive and cause numerous sinkholes, large-scale subsidence, air pollution, global warming, loss of mining productivity and increasing safety risk. The Wuda Inner Mongolia coalfield has been selected as a possible test area for paste backfill. The traditional methods, executed by fire fighting teams, by covering the coalfire areas with soil, blasting burning coal outcrops and injecting water in the subsurface fire pockets are continuously improved and extended. Initiatives to introduce modern techniques, such as backfill placement at fracture and borehole, to cool down the burning coal and cut off the air supply. This study is to investigate backfill materials and techniques suited for underground coal fires. Laboratory tests were carried out on physical, chemical and mechanical properties of different backfill materials and mixtures thereof. Special attention was paid to materials generated as by-products and other cheaply available materials e.g. fly ash from power plants. There is a good chance that one of the different material mixtures investigated can be used as a technically and economically viable backfill for underground coal fires.

Reduction of NOx and particulate emissions from coal-fired boilers by modification of coal nozzles and combustion tuning

Energy Technology Data Exchange (ETDEWEB)

Chudnovsky, B.; Talanker, A.; Mugenstein, A.; Shpon, G.; Vikhansky, A.; Elperin, T.; Bar-Ziv, E.; Bockelie, M.; Eddings, E.; Sarofim, A.F. [Israel Electric Corporation, Haifa (Israel). Engineering Division

2001-07-01

In the present paper two issues are discussed: the effect of the burner replacement on boiler performance and NOx emissions and the effect of the burner replacement on performance and efficiency of electrostatic precipitators (ESP). We also have experimented with different coal types and found the coals that together with combustion tuning met commonly accepted emission limits for NOx (less than 600 mg/dNm{sup 3}) and levels of carbon in fly ash (LOI) (approximately 5-6%) for existing boilers without low NOx burners. Our measurements were accompanied by computer simulations of the combustion of the combustion process in the boiler. Special attention was paid to detailed simulation of the flow and ignition in the near-burner zone. 7 refs., 12 figs., 5 tabs.

Emission of NO and SO{sub 2} in a 300 kW pilot scale O{sub 2}/RFG Combustion

Energy Technology Data Exchange (ETDEWEB)

Zhang, Tai; Liu, Zhaohui; Huang, Xiaohong; Liu, Jingzhang; Wang, Dingbang; Zheng, Chuguang [Huazhong Univ. of Science and Technology, Wuhan (China). State Key Lab. of Coal Combustion

2013-07-01

The present work was addressed toward the NO and SO{sub 2} emission results on a 300 kW pilot scale facility, and discussed the impact of the different flue gas recycle ratios on the O{sub 2}/RFG coal combustion. In this study, a Chinese lean coal was burned with air and three kinds of O{sub 2}/RFG conditions in the pilot scale oxy-fuel coal combustion facility. The composition of the flue gas was sampled and analyzed by the FT/IR gas analyzer. The ashes were sampled in different place and analyzed to study the burnout rate and the mineral transformation. And in-furnace limestone injection under the air and oxy-fuel condition was used to study the desulfurization efficiency. The comparison was made between the air combustion and O{sub 2}/RFG combustion. It can be seen that NOx emissions decrease significantly (296 mg/MJ for air-firing, 80-145 mg/MJ for oxy-firing), compared with the air condition and three kind of oxy-fuel condition. It can be seen that the low NO{sub x} characteristic of the Oxy-fuel combustion causes lower emission of NO compared with the air combustion. For the emission of SO{sub 2}, Fuel-S to SO{sub 2} conversion rate dropped from 77% in air to 50% under O{sub 2}/RFG condition. And the desulfurization efficiencies of the air combustion and O{sub 2}/RFG combustion were 28.4 and 59.1%, respectively. The contribution of SO{sub 2} enriched in the flue gas to the desulfurization efficiency was more than the contribution of increased reactivity of the limestone. By the analyzing of the ash, it was the similar between the air combustion and O{sub 2}/RFG combustion.

Coal-fired generation

CERN Document Server

Breeze, Paul

2015-01-01

Coal-Fired Generation is a concise, up-to-date and readable guide providing an introduction to this traditional power generation technology. It includes detailed descriptions of coal fired generation systems, demystifies the coal fired technology functions in practice as well as exploring the economic and environmental risk factors. Engineers, managers, policymakers and those involved in planning and delivering energy resources will find this reference a valuable guide, to help establish a reliable power supply address social and economic objectives. Focuses on the evolution of the traditio

Fossil fuel-fired power generation. Case studies of recently constructed coal- and gas-fired plants

Energy Technology Data Exchange (ETDEWEB)

Henderson, C. [IEA Clean Coal Centre, London (United Kingdom)

2007-10-23

To meet future energy demand growth and replace older or inefficient units, a large number of fossil fuel-fired plants will be required to be built worldwide in the next decade. Yet CO{sub 2} emissions from fossil-fired power generation are a major contributor to climate change. As a result, new plants must be designed and operated at highest efficiency both to reduce CO{sub 2} emissions and to facilitate deployment of CO{sub 2} capture and storage in the future. The series of case studies in this report, which respond to a request to the IEA from the G8 Summit in July 2005, were conducted to illustrate what efficiency is achieved now in modern plants in different parts of the world using different grades of fossil fuels. The plants were selected from different geographical areas, because local factors influence attainable efficiency. The case studies include pulverized coal combustion (PCC) with both subcritical and supercritical (very high pressure and temperature) steam turbine cycles, a review of current and future applications of coal-fuelled integrated gasification combined cycle plants (IGCC), and a case study of a natural gas fired combined cycle plant to facilitate comparisons. The results of these analyses show that the technologies for high efficiency (low CO{sub 2} emission) and very low conventional pollutant emissions (particulates, SO{sub 2}, NOx) from fossil fuel-fired power generation are available now through PCC, IGCC or NGCC at commercially acceptable cost. This report contains comprehensive technical and indicative cost information for modern fossil fuel-fired plants that was previously unavailable. It serves as a valuable sourcebook for policy makers and technical decision makers contemplating decisions to build new fossil fuel-fired power generation plants.

Examinations of the process of hard coal and biomass blend combustion in OEA (oxygen enriched atmosphere)

International Nuclear Information System (INIS)

Pawlak-Kruczek, Halina; Ostrycharczyk, Michał; Czerep, Michał; Baranowski, Marcin; Zgóra, Jacek

2015-01-01

The benefits of oxygen enrichment have been demonstrated in a variety of industrial combustion applications, but to date no implementation of oxygen enrichment in boilers has been reported, primarily due to their already high thermal efficiencies and a very large scale of such systems, which require significant amounts of oxygen. But recently, oxygen combustion in boilers has become one of the CCS technologies which can be an effective tool for reducing greenhouse gases emissions, and oxygen enriched combustion is suitable for low-calorific fuels, including biomass. This paper analyses the use of oxygen enrichment in a furnace for co-firing of different kinds of biomass with hard coal in terms of emission and burnout impact (LOI). As a part of this research, the effect of injection oxygen mode and total oxygen concentration on the flue gas emission (SO_2, NO_x) and burnout from co-firing of straw and wooden biomass in different proportions (20% and 40%) with hard coal were studied. The co-firing tests were carried out in an isothermal flow reactor. One of the benefits from the OEA (oxygen enriched atmosphere) technology is more effective separation of CO_2 owing to the higher CO_2 concentration in the flue gas. The additional advantage of the OEA combustion technology in comparison with oxy-fuel combustion is that the OEA process needs lower O_2 purities and therefore it is cost-effective. Experimental tests on co-firing of 20% straw-hard coal blend were conducted in oxygen enriched (up to 25 and 30%) atmospheres with three variants of O_2 injection modes. NO_x, SO_2 emissions and burnout for the various atmospheres in the combustion chamber were studied. Moreover, co-firing tests were performed with 40% share of wooden biomass to examine the effect of the biomass share and a type on emission of NO_x and SO_2 in OEA. The two O_2 injection modes were investigated. In each case, the emission of SO_2 increases alongside an increase of oxygen concentration in

Use of artificial intelligence techniques for optimisation of co-combustion of coal with biomass

Energy Technology Data Exchange (ETDEWEB)

Tan, C.K.; Wilcox, S.J.; Ward, J. [University of Glamorgan, Pontypridd (United Kingdom). Division of Mechanical Engineering

2006-03-15

The optimisation of burner operation in conventional pulverised-coal-fired boilers for co-combustion applications represents a significant challenge This paper describes a strategic framework in which Artificial Intelligence (AI) techniques can be applied to solve such an optimisation problem. The effectiveness of the proposed system is demonstrated by a case study that simulates the co-combustion of coal with sewage sludge in a 500-kW pilot-scale combustion rig equipped with a swirl stabilised low-NOx burner. A series of Computational Fluid Dynamics (CFD) simulations were performed to generate data for different operating conditions, which were then used to train several Artificial Neural Networks (ANNs) to predict the co-combustion performance. Once trained, the ANNs were able to make estimations of unseen situations in a fraction of the time taken by the CFD simulation. Consequently, the networks were capable of representing the underlying physics of the CFD models and could be executed efficiently for a large number of iterations as required by optimisation techniques based on Evolutionary Algorithms (EAs). Four operating parameters of the burner, namely the swirl angles and flow rates of the secondary and tertiary combustion air were optimised with the objective of minimising the NOx and CO emissions as well as the unburned carbon at the furnace exit. The results suggest that ANNs combined with EAs provide a useful tool for optimising co-combustion processes.

Formation of fine particles in co-combustion of coal and solid recovered fuel in a pulverized coal-fired power station

DEFF Research Database (Denmark)

Wu, Hao; Pedersen, Anne Juul; Glarborg, Peter

2011-01-01

showed an ultrafine mode centered at approximately 0.1 μm. Compared with coal combustion, co-combustion of coal and SRF increased the formation of submicron particles, especially ultrafine particles below 0.2 μm. The morphology of the particles indicated that supermicron particles were primarily formed...... by the melting of minerals. The ultrafine particles were generated through nucleation and coagulation of vaporized inorganic species, while for the particles in between supermicron and ultrafine particles, condensation of vaporized species or aggregation of nucleates on the existing spherical submicron particles...... appear to be an important formation mechanism. The elemental composition of the particles from coal combustion showed that S and Ca were significantly enriched in ultrafine particles and P was also enriched considerably. However, compared with supermicron particles, the contents of Al, Si and K were...

Radioactivity of coals and ash and slag wastes at coal-fired thermal power plants

Science.gov (United States)

Krylov, D. A.; Sidorova, G. P.

2013-04-01

This paper presents an analysis of published data on the content of radioactive nuclides in coals originating from various coal deposits, and in ash and slag wastes produced at coal-fired thermal power plants, as well as in fly ash emitted from thermal power plants into the atmosphere. Problems related to the use of coals with an elevated content of natural radionuclides (NRNs) and methods of their solution implemented at the Urtuyskoe coalfield are dealt with. Data on the analysis of Transbaikal coals for the NRN content, as well as weighted mean content of uranium and thorium in coals from the Siberian Region, are given. In order to reduce irradiation of plant personnel and the population of the areas where coal producers and coal-fired thermal power plants are located, it is necessary to organize very careful control of the NRN content in both coals and products of their combustion that are released into the environment. To solve the problem related to the control of radioactivity, the centralized approach and creation of a proper normative base are needed. Experience gained in developing the Urtuyskoe coalfield shows that it is possible to create an efficient system of coal quality control with respect to the radiation hygiene factor and provide protection of the environment and health of the population.

Evidence of Human Health Impacts from Uncontrolled Coal Fires in Jharia, India

Science.gov (United States)

Dhar, U.; Balogun, A. H.; Finkelman, R.; Chakraborty, S.; Olanipekun, O.; Shaikh, W. A.

2017-12-01

Uncontrolled coal fires and burning coal waste piles have been reported from dozens of countries. These fires can be caused by spontaneous combustion, sparks from machinery, lightning strikes, grass or forest fires, or intentionally. Both underground and surface coal fires mobilize potentially toxic elements such as sulfur, arsenic, selenium, fluorine, lead, and mercury as well as dangerous organic compounds such as benzene, toluene, xylene, ethylbenzene and deadly gases such as CO2 and CO. Despite the serious health problems that can be caused by uncontrolled coal fires it is rather surprising that there has been so little research and documentation of their health impacts. Underground coal fires in the Jharia region of India where more than a million people reside, have been burning for 100 years. Numerous villages exist above the underground fires exposing the residents daily to dangerous emissions. Local residents near the fire affected areas do their daily chores without concern about the intensity of nearby fires. During winter children enjoy the heat of the coal fires oblivious to the potentially harmful emissions. To determine if these uncontrolled coal fires have caused health problems we developed a brief questionnaire on general health indices and administered it to residents of the Jharia region. Sixty responses were obtained from residents of two villages, one proximal to the coal fires and one about 5 miles away from the fires. The responses were statistically analyzed using SAS 9.4. It was observed that at a significance level of 5%, villagers who lived more than 5 miles away from the fires had a 98.3% decreased odds of having undesirable health outcomes. This brief survey indicates the risk posed by underground coal fires and how it contributes to the undesirable health impacts. What remains is to determine the specific health issues, what components of the emissions cause the health problems, and what can be done to minimize these problems

Next-generation coal utilization technology development study. Environmentally-friendly coal combustion technology; O2/CO2 combustion technology; Sekitan riyo jisedai gijutsu kaihatsu chosa. Kankyo chowagata sekitan nensho gijutsu (sanso nensho gijutsu)

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-03-01

For the purpose of developing combustion systems in which environmental pollutants are less emitted from coal-fired boilers, conducted in fiscal 1994 were a study of load followability of oxygen producing equipment, and element and basic tests on oxygen combustion systems. Dynamic simulations were made to confirm load followability of low-purity oxygen producing equipment. Further, a test was made on starting time of oxygen producing equipment. As a result of the simulation, favorable load followability was confirmed except for some of the process. The width of variation of the product oxygen purity was {plus_minus} 0.7% at maximum. In the element test on oxygen combustion systems, an experiment on the oxygen combustion using pulverized coal was conducted to study heat collection characteristics of furnace and response to multi-kind of coal. A study of balance of S content, experiments on characteristics of crushing/transporting pulverized coal, etc. were added. There were seen no peculiar differences in CO2 transport and air transport. 216 figs., 31 tabs.

Interesting spontaneous combustion fire at Haus Aden colliery

Energy Technology Data Exchange (ETDEWEB)

Both, W; Weinheimer, O

1976-02-05

Spontaneous combustion ahead of the face occurred in an over-worked and under-worked seam. When the first cavity containing hot ash was found, an attempt to extinguish the fire with water was abandoned because of the quantity of steam produced, but the fire was extinguished by covering it with paste containing magnesium chloride and hydroxide and calcium chloride. Mining operations continued while the coal surrounding the hot region was cooled with water. The steps taken to detect and deal with other fires in advance of the face are described. These included pre-infusion with calcium chloride solution via boreholes and treatment of the hot cavities encountered with magnesium chloride paste. This method of fire-fighting was more successful than the use of water alone.

Trace elements in co-combustion of solid recovered fuel and coal

DEFF Research Database (Denmark)

Wu, Hao; Glarborg, Peter; Jappe Frandsen, Flemming

2013-01-01

Trace element partitioning in co-combustion of a bituminous coal and a solid recovered fuel (SRF) was studied in an entrained flow reactor. The experiments were carried out at conditions similar to pulverized coal combustion, with SRF shares of 7.9 wt.% (wet basis), 14.8 wt.% and 25.0 wt.......%. In addition, the effect of additives such as NaCl, PVC, ammonium sulphate, and kaolinite on trace element partitioning was investigated. The trace elements studied were As, Cd, Cr, Pb, Sb and Zn, since these elements were significantly enriched in SRF as compared to coal. During the experiments, bottom ash...... was collected in a chamber, large fly ash particles were collected by a cyclone with a cut-off diameter of ~2.5 μm, and the remaining fly ash particles were gathered in a filter. It was found that when coal was co-fired with SRF, the As, Cd, Pb, Sb and Zn content in filter ash/cyclone ash increased almost...

Thermal Integration of CO{sub 2} Compression Processes with Coal-Fired Power Plants Equipped with Carbon Capture

Energy Technology Data Exchange (ETDEWEB)

Edward Levy

2012-06-29

Coal-fired power plants, equipped either with oxycombustion or post-combustion CO{sub 2} capture, will require a CO{sub 2} compression system to increase the pressure of the CO{sub 2} to the level needed for sequestration. Most analyses show that CO{sub 2} compression will have a significant effect on parasitic load, will be a major capital cost, and will contribute significantly to reduced unit efficiency. This project used first principle engineering analyses and computer simulations to determine the effects of utilizing compressor waste heat to improve power plant efficiency and increase net power output of coal-fired power plants with carbon capture. This was done for units with post combustion solvent-based CO{sub 2} capture systems and for oxyfired power plants, firing bituminous, PRB and lignite coals. The thermal integration opportunities analyzed for oxycombustion capture are use of compressor waste heat to reheat recirculated flue gas, preheat boiler feedwater and predry high-moisture coals prior to pulverizing the coal. Among the thermal integration opportunities analyzed for post combustion capture systems are use of compressor waste heat and heat recovered from the stripper condenser to regenerate post-combustion CO{sub 2} capture solvent, preheat boiler feedwater and predry high-moisture coals. The overall conclusion from the oxyfuel simulations is that thermal integration of compressor heat has the potential to improve net unit heat rate by up to 8.4 percent, but the actual magnitude of the improvement will depend on the type of heat sink used and to a lesser extent, compressor design and coal rank. The simulations of a unit with a MEA post combustion capture system showed that thermal integration of either compressor heat or stripper condenser heat to preheat boiler feedwater would result in heat rate improvements from 1.20 percent to 4.19 percent. The MEA capture simulations further showed that partial drying of low rank coals, done in combination

Simulation of pulverized coal fired boiler: reaction chamber

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, C.P.; Lansarin, M.A.; Secchi, A.R.; Mendes, T.F. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Dept. de Engenharia Quimica. Grupo de Modelagem, Simulacao, Controle e Otimizacao de Processos)]. E-mail: {cperdomo, marla, arge, talita}@enq.ufrgs.br

2005-06-15

This work is part of a joint project to built a computational tool for power plant simulation, dealing specifically with the reaction chamber (place of the boiler where the fuel is burned). In order to describe the conversion of chemical energy to thermal energy, an one dimensional pseudo-homogeneous mathematical model, with variable physical properties, and based on mass and energy balances, was developed. The equations were implemented in the gPROMS simulator and the model parameters were estimated using the module gEST of this software, with experimental data from a large-scale coal-fired utility boiler and kinetic data from the open literature. The results showed that the model predicts the composition of the outlet combustion gas satisfactorily. (author)

Fractionation of mercury stable isotopes during coal combustion and seawater flue gas desulfurization

International Nuclear Information System (INIS)

Huang, Shuyuan; Yuan, Dongxing; Lin, Haiying; Sun, Lumin; Lin, Shanshan

2017-01-01

In the current study, fractionation of mercury isotopes during coal combustion and seawater flue gas desulfurization (SFGD) in a coal-fired power plant using a SFGD system was investigated. Fourteen samples were collected from the power plant. The samples were pretreated with a combustion-trapping method and were analyzed with a multi-collector inductively coupled plasma mass spectrometer (MC-ICP-MS). Compared with the raw coal, the bottom ash was enriched with lighter mercury isotopes with δ 202 Hg values ranging from −0.45 to −0.03‰. The fly ash was enriched with lighter mercury isotopes with δ 202 Hg values ranging from −1.49 to −0.73‰ for Chinese coal and from −1.47 to −0.62‰ for Indonesian coal. The δ 202 Hg of fresh seawater and desulfurized seawater was found to be −1.32 and −0.32‰ respectively. These δ 202 Hg values indicated that the desulfurized seawater was enriched with heavier mercury isotopes. Based upon the calculated results obtained from the mass balance equation, it was suggested that the stack emissions were enriched with lighter mercury isotopes. Mass independent fractionation was observed in most of the samples with a Δ 199 Hg/Δ 201 Hg ratio of approximately 0.96. The results help in improving the understanding of mercury isotope fractionation during coal combustion and SFGD, and are also useful in tracing the mercury emissions from coal fired power plants. - Highlights: • Spread of 1.5‰ was observed in δ 202 Hg values of raw coals and coal related samples. • The δ 202 Hg values were more negative in fly ash than those in the raw coal. • The flue gas had a significant Hg fractionation after desulfurization. • The stack emissions were enriched with lighter isotopes compared with the raw coal.

A comparison of circulating fluidised bed combustion and gasification power plant technologies for processing mixtures of coal, biomass and plastic waste

International Nuclear Information System (INIS)

McIlveen-Wright, D.R.; Huang, Y.; McMullan, J.T.; Pinto, F.; Franco, C.; Gulyurtlu, I.; Armesto, L.; Cabanillas, A.; Caballero, M.A.; Aznar, M.P.

2006-01-01

Environmental regulations concerning emission limitations from the use of fossil fuels in large combustion plants have stimulated interest in biomass for electricity generation. The main objective of the present study was to examine the technical and economic viability of using combustion and gasification of coal mixed with biomass and plastic wastes, with the aim of developing an environmentally acceptable process to decrease their amounts in the waste stream through energy recovery. Mixtures of a high ash coal with biomass and/or plastic using fluidised bed technologies (combustion and gasification) were considered. Experiments were carried out in laboratory and pilot plant fluidised bed systems on the combustion and air/catalyst and air/steam gasification of these feedstocks and the data obtained were used in the techno-economic analyses. The experimental results were used in simulations of medium to large-scale circulating fluidised bed (CFB) power generation plants. Techno-economic analysis of the modelled CFB combustion systems showed efficiencies of around 40.5% (and around 46.5% for the modelled CFB gasification systems) when fuelled solely by coal, which were only minimally affected by co-firing with up to 20% biomass and/or wastes. Specific investments were found to be around $2150/kWe to $2400/kWe ($1350/kWe to $1450/kWe) and break-even electricity selling prices to be around $68/MWh to $78/MWh ($49/MWh to $54/MWh). Their emissions were found to be within the emission limit values of the large combustion plant directive. Fluidised bed technologies were found to be very suitable for co-firing coal and biomass and/or plastic waste and to offer good options for the replacement of obsolete or polluting power plants. (author)

Demonstration of advanced combustion NO(sub X) control techniques for a wall-fired boiler. Project performance summary, Clean Coal Technology Demonstration Program

International Nuclear Information System (INIS)

None

2001-01-01

The project represents a landmark assessment of the potential of low-NO(sub x) burners, advanced overtire air, and neural-network control systems to reduce NO(sub x) emissions within the bounds of acceptable dry-bottom, wall-fired boiler performance. Such boilers were targeted under the Clean Air Act Amendments of 1990 (CAAA). Testing provided valuable input to the Environmental Protection Agency ruling issued in March 1994, which set NO(sub x) emission limits for ''Group 1'' wall-fired boilers at 0.5 lb/10(sup 6) Btu to be met by January 1996. The resultant comprehensive database served to assist utilities in effectively implementing CAAA compliance. The project is part of the U.S. Department of Energy's Clean Coal Technology Demonstration Program established to address energy and environmental concerns related to coal use. Five nationally competed solicitations sought cost-shared partnerships with industry to accelerate commercialization of the most advanced coal-based power generation and pollution control technologies. The Program, valued at over$5 billion, has leveraged federal funding twofold through the resultant partnerships encompassing utilities, technology developers, state governments, and research organizations. This project was one of 16 selected in May 1988 from 55 proposals submitted in response to the Program's second solicitation. Southern Company Services, Inc. (SCS) conducted a comprehensive evaluation of the effects of Foster Wheeler Energy Corporation's (FWEC) advanced overfire air (AOFA), low-NO(sub x) burners (LNB), and LNB/AOFA on wall-fired boiler NO(sub x) emissions and other combustion parameters. SCS also evaluated the effectiveness of an advanced on-line optimization system, the Generic NO(sub x) Control Intelligent System (GNOCIS). Over a six-year period, SCS carried out testing at Georgia Power Company's 500-MWe Plant Hammond Unit 4 in Coosa, Georgia. Tests proceeded in a logical sequence using rigorous statistical analyses to

Combustion Of Poultry-Derived Fuel in a CFBC

Science.gov (United States)

Jia, Lufei; Anthony, Edward J.

Poultry farming generates large quantities of waste. Current disposal practice is to spread the poultry wastes onto farmland as fertilizer. However, as the factory farms for poultry grow both in numbers and size, the amount of poultry wastes generated has increased significandy in recent years. In consequence, excessive application of poultry wastes on farmland is resulting in more and more contaminants entering the surface water. One of the options being considered is the use of poultry waste as power plant fuel. Since poultry-derived fuel (PDF) is biomass, its co-firing will have the added advantage of reducing greenhouse gas emissions from power generation. To evaluate the combustion characteristics of co-firing PDF with coal, combustion tests of mixtures of coal and PDF were conducted in CanmetENERGY's pilot-scale CFBC. The goal of the tests was to verify that PDF can be co-fired with coal and, more importantly, that emissions from the combustion process are not adversely affected by the presence of PDF in the fuel feed. The test results were very promising and support the view that co-firing in an existing coal-fired CFBC is an effective method of utilizing this potential fuel, both resolving a potential waste disposal problem and reducing the amount of CO2 released by the boiler.

Study of mechanically activated coal combustion

Directory of Open Access Journals (Sweden)

Burdukov Anatolij P.

2009-01-01

Full Text Available Combustion and air gasification of mechanically activated micro-ground coals in the flux have been studied. Influence of mechanically activated methods at coals grinding on their chemical activeness at combustion and gasification has been determined. Intense mechanical activation of coals increases their chemical activeness that enables development of new highly boosted processing methods for coals with various levels of metamorphism.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30

in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

Computational fluid dynamics (CFD) analysis of the coal combustion in a boiler of a thermal power plant using different kinds of the manufactured coals

Energy Technology Data Exchange (ETDEWEB)

Silva, Cristiano Vitorino da; Lazzari, Luis Carlos; Ziemniczak, Aline; Beskow, Arthur Bortolin [Universidade Regional Integrada do Alto Uruguai e das Missoes (URI), Erechim, RS (Brazil)], E-mails: cristiano@uricer.edu.br, arthur@uricer.edu.br

2010-07-01

The state of the art in computational fluid dynamics and the availability of commercial codes encourage numerical studies of combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. has been used to study the combustion of pulverized coal into the boiler of a thermal power plant. The objective of this work is to obtain new information for process optimization. Different kinds of manufactured coals were numerically tested in a thermal power plant installed at the southeast region of Brazil. The simulations were made using the actual burning conditions of the boiler. Results include the residence time of the fuel into the combustion chamber, temperature fields, flow fluid mechanics, heat transfer and pollutant formation, as well as the CO and NOx concentrations, aiming to determinate the best conditions to burn the investigated coals. The numerical investigation of the phenomena involved on the coal combustion processes are used to complete the experimental information obtained in operational tests. Considering the characteristics of different kinds of manufactured coals used, with this study is possible to achieve the most efficient boiler operation parameters, with decreasing costs of electricity production and reduction of environmentally harmful emissions. It was verified that the different kinds of manufactured coals demand different operation conditions, and the kind of manufactured coal used on the combustion process has a significant effect on the pollutant formation, mainly in rel action with ash concentration. (author)

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

International Nuclear Information System (INIS)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-01

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO(sub x) pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

Ash chemistry and behavior in advanced co-combustion

Energy Technology Data Exchange (ETDEWEB)

Hupa, M; Skrifvars, B J [Aabo Akademi, Turku (Finland). Combustion Chemistry Research Group

1997-10-01

The purpose of this LIEKKI 2 project is to report results achieved within the EU/JOULE/OPTEB project to the Finnish combustion research community through the LIEKKI program. The purpose of the EU/JOULE/OPTEB project is to find prediction methods for evaluating ash behavior, such as slagging, fouling and corrosion propensity, in full scale combustion systems through chemical or mineralogical analyses, intelligent laboratory tests and chemistry calculations. The project focuses on coals, coal mixtures and coal biomass mixtures fired in advanced combustion systems, such as fluidized bed boilers, pulverized fuel boilers with critical steam values etc. The project will make use of (1) advanced multi-component combustion equilibrium calculations, (2) ash sintering tendency laboratory tests and (3) chemical evaluations of slagging, fouling and corrosion measurements in full scale units. (orig.)

Study of flame combustion of off-design binary coal blends in steam boilers

Science.gov (United States)

Kapustyanskii, A. A.

2017-07-01

Changes in the structure of the fuel consumption by the thermal power stations of Ukraine caused by failure in supplying anthracite from the Donets Basin are analyzed and the major tasks of maintaining the functioning of the coal industry are formulated. The possibility of using, in the near future, the flame combustion of off-design solid fuels in the power boilers of the thermal power plants and combined heat and power plants is studied. The article presents results of expert tests of the TPP-210A and TP-15 boilers under flame combustion of mixtures of anthracites, lean coal, and the coal from the RSA in various combinations. When combusting, such mixtures have higher values of the combustibles yield and the ash fusibility temperature. The existence of the synergetic effect in the flame combustion of binary coal blends with different degrees of metamorphism is discussed. A number of top-priority measures have been worked out that allow for switching over the boilers designed to be fired with anthracite to using blends of coals of different ranks. Zoned thermal analysis of the TP-15 boiler furnace was performed for numerical investigation of the temperature distribution between the furnace chamber zones and exploration of the possibility of the liquid slag disposal and the temperature conditions for realization of this process. A positive result was achieved by combusting anthracite culm (AC), the coal from the RSA, and their mixtures with lean coal within the entire range of the working loads of the boilers in question. The problems of normalization of the liquid slag flow were also successfully solved without closing the slag notch. The results obtained by balance experiments suggest that the characteristics of the flame combustion of a binary blend, i.e., the temperature conditions in the furnace, the support flame values, and the degree of the fuel burnout, are similar to the characteristics of the flame of the coal with a higher reactive capacity, which

Fuel characterization requirements for cofiring biomass in coal-fired boilers

International Nuclear Information System (INIS)

Prinzing, D.E.; Tillman, D.A.; Harding, N.S.

1993-01-01

The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO 2 and NO x emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO 2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

Some relevant parameters for assessing fire hazards of combustible mine materials using laboratory scale experiments.

Science.gov (United States)

Litton, Charles D; Perera, Inoka E; Harteis, Samuel P; Teacoach, Kara A; DeRosa, Maria I; Thomas, Richard A; Smith, Alex C

2018-04-15

When combustible materials ignite and burn, the potential for fire growth and flame spread represents an obvious hazard, but during these processes of ignition and flaming, other life hazards present themselves and should be included to ensure an effective overall analysis of the relevant fire hazards. In particular, the gases and smoke produced both during the smoldering stages of fires leading to ignition and during the advanced flaming stages of a developing fire serve to contaminate the surrounding atmosphere, potentially producing elevated levels of toxicity and high levels of smoke obscuration that render the environment untenable. In underground mines, these hazards may be exacerbated by the existing forced ventilation that can carry the gases and smoke to locations far-removed from the fire location. Clearly, materials that require high temperatures (above 1400 K) and that exhibit low mass loss during thermal decomposition, or that require high heat fluxes or heat transfer rates to ignite represent less of a hazard than materials that decompose at low temperatures or ignite at low levels of heat flux. In order to define and quantify some possible parameters that can be used to assess these hazards, small-scale laboratory experiments were conducted in a number of configurations to measure: 1) the toxic gases and smoke produced both during non-flaming and flaming combustion; 2) mass loss rates as a function of temperature to determine ease of thermal decomposition; and 3) mass loss rates and times to ignition as a function of incident heat flux. This paper describes the experiments that were conducted, their results, and the development of a set of parameters that could possibly be used to assess the overall fire hazard of combustible materials using small scale laboratory experiments.

Life-cycle comparison of greenhouse gas emissions and water consumption for coal and shale gas fired power generation in China

International Nuclear Information System (INIS)

Chang, Yuan; Huang, Runze; Ries, Robert J.; Masanet, Eric

2015-01-01

China has the world's largest shale gas reserves, which might enable it to pursue a new pathway for electricity generation. This study employed hybrid LCI (life cycle inventory) models to quantify the ETW (extraction-to-wire) GHG (greenhouse gas) emissions and water consumption per kWh of coal- and shale gas-fired electricity in China. Results suggest that a coal-to-shale gas shift and upgrading coal-fired power generation technologies could provide pathways to less GHG and water intensive power in China. Compared to different coal-fired generation technologies, the ETW GHG emissions intensity of gas-fired CC (combined cycle) technology is 530 g CO 2 e/kWh, which is 38–45% less than China's present coal-fired electricity. Gas-fired CT (combustion turbine) technology has the lowest ETW water consumption intensity at 960 g/kWh, which is 34–60% lower than China's present coal-fired electricity. The GHG-water tradeoff of the two gas-fired power generation technologies suggests that gas-fired power generation technologies should be selected based on regional-specific water resource availabilities and electricity demand fluctuations in China. However, the low price of coal-fired electricity, high cost of shale gas production, insufficient pipeline infrastructures, and multiple consumers of shale gas resources may serve as barriers to a coal-to-shale gas shift in China's power sector in the near term. - Highlights: • The GHG and water footprints of coal- and shale gas-fired electricity are estimated. • A coal-to-shale gas shift can enable less GHG and water intensive power in China. • The GHG emissions of shale gas-fired combined cycle technology is 530 g CO 2 e/kWh. • The water consumption of shale gas-fired combustion turbine technology is 960 g/kWh. • Shale gas-fired power generation technologies selection should be regional-specific

Techno-economic study of CO{sub 2} capture from an existing coal-fired power plant: MEA scrubbing vs. O{sub 2}/CO{sub 2} recycle combustion

Energy Technology Data Exchange (ETDEWEB)

Singh, D; Croiset, E; Douglas, P L [Waterloo Univ., Dept. of Chemical Engineering, Waterloo, ON (Canada); Douglas, M A [Natural Resources Canada, CANMET Energy Technology Centre, Nepean, ON (Canada)

2003-11-01

The existing fleet of modern pulverised coal fired power plants represents an opportunity to achieve significant reductions in greenhouse gas emissions in the coming years providing that efficient and economical CO{sub 2} capture technologies are available for retrofit. One option is to separate CO{sub 2} from the products of combustion using conventional approaches such as amine scrubbing. An emerging alternative, commonly known as O{sub 2}/CO{sub 2} recycle combustion, involves burning the coal with oxygen in an atmosphere of recycled flue gas. Both approaches can be retrofitted to existing units, however they consume significant amounts of energy to capture, purify and compress the CO{sub 2} for subsequent sequestration. This paper presents a techno-economic comparison of the performance of the two approaches. The comparison was developed using the commercial process simulation packages, Hysys and Aspen Plus. The results show that both processes are expensive options to capture CO{sub 2} from coal power plants, however O{sub 2}/CO{sub 2} appears to be a more attractive retrofit than MEA scrubbing. The CO{sub 2} capture cost for the MEA case is USD 53/ton of CO{sub 2} avoided, which translates into 3.3 cent/kW h. For the O{sub 2}/CO{sub 2} case the CO{sub 2} capture cost is lower at USD 35/ton of CO{sub 2} avoided, which translates into 2.4 cent/kW h. These capture costs represent an approximate increase of 20-30% in current electricity prices. (Author)

Cofiring of rice straw and coal in a coal-fired utility boiler: thermodynamic analysis

Energy Technology Data Exchange (ETDEWEB)

Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. of Mechanical Engineering], Emails: miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia, Capivari de Baixo, SC (Brazil)], E-mail: marcelob@tractebelenergia.com.br

2010-07-01

Cofiring combustion of biomass and coal is a near-term, low cost alternative for reduction fossil greenhouse gas emissions in coal fired power plants. Recent reviews identified over 288 applications in over 16 countries with promising results for different coal and biomass combinations. In Brazil, there is no previous experience of cofiring biomass and coal, resulting in new challenges to fuel handling and boiler operation. A first experience is now proposed into an existing coal power plant, using rice straw as biomass fuel. A thermodynamic model was developed in order to predict operating and emissions data, which should be used in cofiring system design. For 10% of biomass input, the total CO{sub 2} emission is expected to slightly increase. However, considering only the coal CO{sub 2} emission, it is expected to decrease in about 10%. Also, the corresponding SO{sub 2} emission decreases in about 8%. (author)

Pilot-scale incineration testing of an oxygen-enhanced combustion system

International Nuclear Information System (INIS)

Waterland, L.R.; Lee, J.W.; Staley, L.J.

1989-01-01

This paper discusses a series of demonstration tests of the American Combustion, Inc., Thermal Destruction System performed under the Superfund innovative technology evaluation (SITE) program. This oxygen-enhanced combustion system was retrofit to the pilot-scale rotary kiln incinerator at EPA's Combustion Research Facility. This system's performance was tested firing contaminated soil from the Stringfellow Superfund Site, both alone and mixed with a hazardous coal tar waste (decanter tank tar sludge form coking operations - K087). Comparative performance with conventional incinerator operation was tested. Test results show that compliance with the hazardous waste incinerator performance standards of 99.99 percent principal organic hazardous constituent (POHC) destruction and removal efficiency (DRE) and particulate emissions of less than 180 mg/dscm at 7 percent O 2 was achieved for all tests. The Pyretron oxygen-enhanced combustion system allowed in-compliance operation at double the mixed waste feedrate possible with conventional incineration, and with a 60 percent increase in charge weight than possible with conventional incineration

Mercury speciation in air-coal and oxy-coal combustion

Energy Technology Data Exchange (ETDEWEB)

Wang, Hui; Duan, Yufeng; Mao, Yongqiu [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

To study the effect of air-coal and oxy-coal combustion on mercury emission, Xuzhou bituminous coal was burnt in a 6 kWth fluidized bed at 800 and 850 C in four atmospheres: air, 21%O{sub 2}/79%CO{sub 2}, 30%O{sub 2}/70%CO{sub 2}, 40%O{sub 2}/60%CO{sub 2} analysed with an online flue gas analyzer. Ontario Hydro method (OHM) was employed to measure mercury speciation in flue gas. The result indicated that more elemental mercury and oxidized mercury are released when burned in O{sub 2}/CO{sub 2} atmosphere than in air at 800 C, while the situation is just opposite, when coal was burnt at 850 C, less Hg{sup 0} and Hg{sup 2+} in O{sub 2}/CO{sub 2} atmosphere than in air. The concentration of Hg{sup 0} rises as temperature increases both in the conditions of the air combustion and oxy-coal combustion, but the concentration of Hg{sup 2+} increases with the increase of temperature only in the condition of air combustion and decreases in the oxy-coal combustion. With the increase of the oxygen concentration which is in the range of 21-40%, the concentrations of Hg{sup 0} and Hg{sup 2+} decrease first and then increase. When excess air coefficient increases, the oxygen content is higher and the vaporization rate of Hg{sup 0} and Hg{sup 2+} decrease.

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

International Nuclear Information System (INIS)

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Suuberg; Eric Eddings; Larry Baxter

2002-01-01

This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. Preliminary results from laboratory and field tests of a corrosion probe to predict waterwall wastage indicate good agreement between the electrochemical noise corrosion rates predicted by the probe and corrosion rates measured by a surface profilometer. Four commercial manufacturers agreed to provide catalyst samples to the program. BYU has prepared two V/Ti oxide catalysts (custom, powder form) containing commercially relevant concentrations of V oxide and one containing a W oxide promoter. Two pieces of experimental apparatus being built at BYU to carry out laboratory-scale investigations of SCR catalyst deactivation are nearly completed. A decision was made to carry out the testing at full-scale power plants using a slipstream of gas instead of at the University of Utah pilot-scale coal combustor as originally planned. Design of the multi-catalyst slipstream reactor was completed during this quarter. One utility has expressed interest in hosting a long-term test at one of their plants that co-fire wood with coal. Tests to study ammonia adsorption onto fly ash have clearly established that the only routes that can play a role in binding significant amounts of ammonia to the ash surface, under practical ammonia slip conditions, are those that must involve co-adsorbates

Low NOx firing systems for bituminous coal and lignite

International Nuclear Information System (INIS)

Knyrim, W.; Scheffknecht, G.

1997-01-01

In the case of lignite fluidized boilers the denitrification down to less than 200 mg/m 3 was possible with primary measures on the firing side only. On account of the excellent results achieved with the reconstructed plants the firing systems for the new generation of brown coal fire steam generators with a capacity of 800 MW and more is designed in a similar way. For bituminous coal fire steam generators the primary measures on the firing side are nor sufficient to keep the German NO x emission limit. Therefore these units had to be retrofitted with a SCR-DENOX plant. The experience with the new firing system made in a 110 MW steam generator in Austria with a wide range of fuels is introduced. One of the largest bituminous coal fired once-trough steam generator built by EVT is the boiler for the power station Bexbach I (750 MW). The firing system is designed as a tangential firing system with 32 jet burners. These are arranged in pairs in the corners and divided into 4 burner levels with 4 burner pairs each. One mill is allocated to each burner level. An important characteristic feature is that the four bowl mills are arranged on one side of the steam generator. The plant is constructed with upper air nozzles which are arranged above the top burner level for the reduced of nitrogen oxides. During tests at steam generator with similar design, the nO x formation could be reduced from 750 to 500 mg/m 3 s.t.p. (dry, 6% O 2 ) with an addition of upper air of 20% at 100% unit capacity and constant total flow. As a main approach for the further reduction of the primary NO x emission at bituminous coal fired steam generators with tangential firing systems, the experience gained from the firing of brown coal has also been taken into account. A fundamental aspect in this respect was the vertical air staging in the direction of the furnace height. The results of many tests in a test reactor have shown that the differences of the achievable NO x values of brown and

Toxic Combustion Product Yields as a Function of Equivalence Ratio and Flame Retardants in Under-Ventilated Fires: Bench-Large-Scale Comparisons

Directory of Open Access Journals (Sweden)

David A. Purser

2016-09-01

Full Text Available In large-scale compartment fires; combustion product yields vary with combustion conditions mainly in relation to the fuel:air equivalence ratio (Φ and the effects of gas-phase flame retardants. Yields of products of inefficient combustion; including the major toxic products CO; HCN and organic irritants; increase considerably as combustion changes from well-ventilated (Φ < 1 to under-ventilated (Φ = 1–3. It is therefore essential that bench-scale toxicity tests reproduce this behaviour across the Φ range. Yield data from repeat compartment fire tests for any specific fuel show some variation on either side of a best-fit curve for CO yield as a function of Φ. In order to quantify the extent to which data from the steady state tube furnace (SSTF [1]; ISO TS19700 [2] represents compartment fire yields; the range and average deviations of SSTF data for CO yields from the compartment fire best-fit curve were compared to those for direct compartment fire measurements for six different polymeric fuels with textile and non-textile applications and for generic post-flashover fire CO yield data. The average yields; range and standard deviations of the SSTF data around the best-fit compartment fire curves were found to be close to those for the compartment fire data. It is concluded that SSTF data are as good a predictor of compartment fire yields as are repeat compartment fire test data.

Behavior of Mercury Emissions from a Commercial Coal-Fired Utility Boiler: TheRelationship Between Stack Speciation and Near-Field Plume Measurements

Science.gov (United States)

The reduction of divalent gaseous mercury (HgII) to elemental gaseous mercury (Hg0) in a commercial coal-fired power plant (CFPP)exhaust plume was investigated by simultaneous measurement in-stack and in-plume as part of a collaborative study among the U.S....

Optimization of pulverised coal combustion by means of CFD/CTA modeling

Directory of Open Access Journals (Sweden)

Filkoski Risto V.

2006-01-01

Full Text Available The objective of the work presented in this paper was to apply a method for handling two-phase reacting flow for prediction of pulverized coal combustion in large-scale boiler furnace and to assess the ability of the model to predict existing power plant data. The paper presents the principal steps and results of the numerical modeling of power boiler furnace with tangential disposition of the burners. The computational fluid dynamics/computational thermal analysis (CFD/CTA approach is utilized for creation of a three-dimensional model of the boiler furnace, including the platen superheater in the upper part of the furnace. Standard k-e model is employed for description of the turbulent flow. Coal combustion is modeled by the mixture fraction/probability density function approach for the reaction chemistry, with equilibrium assumption applied for description of the system chemistry. Radiation heat transfer is computed by means of the simplified P-N model, based on the expansion of the radiation intensity into an orthogonal series of spherical harmonics. Some distinctive results regarding the examined boiler performance in capacity range between 65 and 95% are presented graphically. Comparing the simulation predictions and available site measurements concerning temperature, heat flux and combustion efficiency, a conclusion can be drawn that the model produces realistic insight into the furnace processes. Qualitative agreement indicates reasonability of the calculations and validates the employed sub-models. After the validation and verification of the model it was used to check the combustion efficiency as a function of coal dust sieve characteristics, as well as the impact of burners modification with introduction of over fire air ports to the appearance of incomplete combustion, including CO concentration, as well as to the NOx concentration. The described case and other experiences with CFD/CTA stress the advantages of numerical modeling and

Geothermal, Geochemical and Geomagnetic Mapping Of the Burning Coal Seam in Fire- Zone 18 of the Coal Mining Area Wuda, Inner Mongolia, PR China.

Science.gov (United States)

Kessels, W.; Han, J.; Halisch, M.; Lindner, H.; Rueter, H.; Wuttke, M. W.

2008-12-01

Spontaneous combustion of coal has become a world wide problem caused by and affecting technical operations in coal mining areas. The localization of the burning centre is a prerequisite for any planning of fire fighting operations. In the German - Chinese coal fire project sponsored by the German Ministry of Science and Technologies (Grant No. 0330490K) the so called fire zone 18 of the coal mining area of Wuda (InnerMongolia, PR China) serves as a test area for geophysical measurements. For the geothermal and geochemical mapping 25 up to 1m deep boreholes with a diameter of approx. 30 mm are distributed over the particular fire-zone with an extension of 320 × 180 m2. To avoid the highly dynamic gas flow processes in fire induced fractures caused by weather conditions, all boreholes were situated in the undisturbed rock compartments. In these boreholes, plastic tubes of 12 mm diameter provide access to the borehole ground filled with highly permeable gravel. The boreholes are otherwise sealed to the atmosphere by clay. The geothermal observations consist of measurements of temperature profiles in the boreholes and thermal conductivity measurement on rock samples in the lab. For depths greater then 0.2 m diurnal variations in the temperature gradient were neglected. The derived heat flow with maximum values of 80 W/m2 is more then three orders of magnitude higher than the natural undisturbed heat flow. The high heat flow suggests that the dominant heat transport is gas convection through the system of porous rock and fractures. Any temperature anomaly caused by the burning coal in a depth of more than 18 m would need years to reach the surface by a heat transport restricted to conduction. The geochemical soil gas probing is performed by gas extraction from the boreholes. Measured are the concentrations of O2, CO, CO2, H2S and CH4. The O2 deficit in the soil air and the concentrations of the other combustion products compared to the concentrations in the free

Wasteless combined aggregate-coal-fired steam-generator/melting-converter

International Nuclear Information System (INIS)

Pioro, L.S.; Pioro, I.L.

2003-01-01

A method of reprocessing coal sludge and ash into granulate for the building industry in a combined wasteless aggregate-steam-generator/melting-converter was developed and tested. The method involves melting sludge and ash from coal-fired steam-generators of power plants in a melting-converter installed under the steam-generator, with direct sludge drain from the steam generator combustion chamber. The direct drain of sludge into converter allows burnup of coal with high ash levels in the steam-generator without an additional source of ignition (natural gas, heating oil, etc.). Specific to the melting process is the use of a gas-air mixture with direct combustion inside a melt. This feature provides melt bubbling and helps to achieve maximum heat transfer from combustion products to the melt, to improve mixing, to increase rate of chemical reactions and to improve the conditions for burning the carbon residue from the sludge and ash. The 'gross' thermal efficiency of the combined aggregate is about 93% and the converter capacity is about 18 t of melt in 100 min. The experimental data for different aspects of the proposed method are presented. The effective ash/charging materials feeding system is also discussed. The reprocessed coal ash and sludge in the form of granules can be used as fillers for concretes and as additives in the production of cement, bricks and other building materials

Partitioning of elements during coal combustion and leaching experiments

Energy Technology Data Exchange (ETDEWEB)

Wang Wen-feng; Qin Yong; Song Dang-yu; Wang Jun-yi [China University of Mining & Technology, Xuzhou (China). School of Resources and Earth Science

2009-04-15

The mineral component and content of sulfur and 42 major and trace elements of the feed coal, fly and bottom ashes collected from Shizuishan coal-fired power plant, Ningxia, China were analyzed using AFS, INAA, ICP-MS, ICP-AES, XRD. Based on the coal combustion and leaching experiments, the partitioning of these elements during coal combustion and the leaching behavior of the 11 potentially hazardous elements, including As, Cd, Co, Cr, Hg, Mo, Ni, Pb, Se, Th and U were investigated. The results show that the distribution of elements in the fly and bottom ashes is controlled by their volatilities and modes of occurrence in the coal. The degree of volatilization of elements may be mainly associated with boiling/melting points of these elements and their compounds. The elements easily volatilized, organically bound or associated with sub-micrometer and nano minerals (e.g. Al and Na) tend to be enriched in the fine fractions of fly ash, and most elements do not vaporize which are approximately equally partitioned in the fly and bottom ashes. The emission rates of As, Cr, K, Mg, Mn, Mo, Pb, Sb, and Zn are notably influenced by the temperature ranging from 877 to 1300{sup o}C. The leaching behavior of elements depend significantly on their geochemical properties and modes of occurrence. The elements with a low degree of volatilization are not easily leached, while volatile elements easily leached under the acid conditions. Arsenic, B Br, Cd, Cu, Hg, Pb, S, Sb and Se show a higher emission rate during coal combustion, and the leached concentrations of Cd, Co, Mo, Ni and U in the acid media exceed their limited concentrations recommended in relevant environment quality standards for water, which will harm the environment. 32 refs., 4 figs., 4 tabs.

Electricity generation from solid biomass via co-combustion with coal. Energy and emission balances from a German case study

International Nuclear Information System (INIS)

Hartmann, D.; Kaltschmitt, M.

1999-01-01

The environmental effects of electricity production from different biofuels by means of co-combustion with hard coal in existing coal fired power plants are analysed and compared to electricity production from hard coal alone based on Life Cycle Analysis (LCA). The use of straw and residual wood at a 10% blend with coal in an existing power plant in the southern part of Germany shows that all investigated environmental effects are significantly lower if biomass is used instead of coal. Thus based on the available and proven technology of co-combustion of hard coal and biomass in existing power plants a significant contribution could be made to a more environmentally sound energy system compared to using coal alone. (author)

Evaluation of technical feasibility of closed-cycle non-equilibrium MHD power generation with direct coal firing. Final report, Task 1

Energy Technology Data Exchange (ETDEWEB)

1981-11-01

Program accomplishments in a continuing effort to demonstrate the feasibility of direct coal fired, closed cycle, magnetohydrodynamic power generation are detailed. These accomplishments relate to all system aspects of a CCMHD power generation system including coal combustion, heat transfer to the MHD working fluid, MHD power generation, heat and cesium seed recovery and overall systems analysis. Direct coal firing of the combined cycle has been under laboratory development in the form of a high slag rejection, regeneratively air cooled cyclone coal combustor concept, originated within this program. A hot bottom ceramic regenerative heat exchanger system was assembled and test fired with coal for the purposes of evaluating the catalytic effect of alumina on NO/sub x/ emission reduction and operability of the refractory dome support system. Design, procurement, fabrication and partial installation of a heat and seed recovery flow apparatus was accomplished and was based on a stream tube model of the full scale system using full scale temperatures, tube sizes, rates of temperature change and tube geometry. Systems analysis capability was substantially upgraded by the incorporation of a revised systems code, with emphasis on ease of operator interaction as well as separability of component subroutines. The updated code was used in the development of a new plant configuration, the Feedwater Cooled (FCB) Brayton Cycle, which is superior to the CCMHD/Steam cycle both in performance and cost. (WHK)

Projections of air toxic emissions from coal-fired utility combustion: Input for hazardous air pollutant regulators

International Nuclear Information System (INIS)

Szpunar, C.B.

1993-01-01

The US Environmental Protection Agency (EPA) is required by the 1990 CAAA to promulgate rules for all ''major'' sources of any of these HAPs. According to the HAPs section of the new Title III, any stationary source emitting 10 tons per year (TPY) of one HAP or 25 TPY of a combination of HAPs will be considered and designated a major source. In contrast to the original National Emission Standards for Hazardous Air Pollutants (NESHAP), which were designed to protect public health to ''an ample margin of safety,'' the new Title III, in its first phase, will regulate by industrial category those sources emitting HAPs in excess of the 10/25-TPY threshold levels, regardless of health risks. The trace elements normally associated with coal mineral matter and the various compounds formed during coal combustion have the potential to produce hazardous air toxic emissions from coal-fired electric utilities. Under Title III, the EPA is required to perform certain studies, prior to any regulation of electric utilities; these studies are currently underway. Also, the US Department of Energy (DOE) maintains a vested interest in addressing those energy policy questions affecting electric utility generation, coal mining, and steel producing critical to this country's economic well-being, where balancing the costs to the producers and users of energy with the benefits of environmental protection to the workers and the general populace remains of significant concern

Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-05-01

Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

Considerations on valorization of biomass origin materials in co-combustion with coal in fluidized beds

Energy Technology Data Exchange (ETDEWEB)

I. Gulyurtlu; P. Abelha; H. Lopes; A. Crujeira; I. Cabrita [DEECA-INETI, Lisbon (Portugal)

2007-07-01

Co-combustion of biomass materials with coal is currently gaining increasing importance, in order to meet the targets on greenhouse gas emissions, defined in the Kyoto protocol. Co-firing of coal with biomass materials could be the short-term solution in reducing CO{sub 2} emissions from power stations. The work undertaken studied co-firing of meat and bone meal (MBM), olive cake and straw pellets with bituminous coals from Colombia (CC) and Poland (PC), which are commonly used in European power stations. The co-combustion studies were carried out on the pilot fluidized bed installation of INETI. Gaseous pollutants and solid concentration in flue gases and ashes from different locations were monitored. Results obtained indicate that the co-feeding of biomass materials did not present any problem and ensured stable combustion conditions and high efficiency. However, for temperatures above 800{sup o}C, bed agglomeration could be observed for all biomass species studied. Most of the combustion of biomass material, contrary to that of coal, was observed to take place in the riser where the temperature was as high as 150-250{sup o}C above that of the bed. SO{sub 2} and NOx levels were found to be lower. The emissions of dioxins could be considerable with fuels with high Cl as is the case with straw. However, mixing of fuels with high S content could lead to a strong reduction in dioxin emissions. Ashes produced from biomass combustion may be considered for further reutilization or landfilling. Other options depend on their characteristics, chemical composition and leaching behaviour. This was evaluated in this study.

Carbon burnout of pulverised coal in power station furnaces

Energy Technology Data Exchange (ETDEWEB)

R.I. Backreedy; L.M. Fletcher; J.M. Jones; L. Ma; M. Pourkashanian; A. Williams; K. Johnson; D.J. Waldron; P. Stephenson [University of Leeds, Leeds (United Kingdom)

2003-07-01

The degree of carbon burnout in pulverised fuel fired power stations is important because it is linked with power plant efficiency and coal ash suitability for construction purposes. The use of computational methods to calculate carbon burnout in such systems has been aided by the increasing availability of fast computers and improvements in computational methodologies. Despite recent advances in fluid flow, coal devolatilisation and coal combustion models, the use of CFD methods for detailed design purposes or for the selection of commercial coals is still limited. In parallel, industrial engineering codes, which combine simplified thermal models with advanced coal combustion models, are still undergoing development since they provide economic advantages over detailed CFD analysis. Although the major coal combustion processes are well established, an understanding regarding the role of coal macerals and the influence of ash on the combustion process is still lacking. A successful coal model must be able to handle all the complexities of combustion, from the details of the burner geometry through to the formation of unburnt carbon as well as NOx. The development of such a model is described here.

Mercury Speciation in Coal-Fired Power Plant Flue Gas-Experimental Studies and Model Development

Energy Technology Data Exchange (ETDEWEB)

Radisav Vidic; Joseph Flora; Eric Borguet

2008-12-31

The overall goal of the project was to obtain a fundamental understanding of the catalytic reactions that are promoted by solid surfaces present in coal combustion systems and develop a mathematical model that described key phenomena responsible for the fate of mercury in coal-combustion systems. This objective was achieved by carefully combining laboratory studies under realistic process conditions using simulated flue gas with mathematical modeling efforts. Laboratory-scale studies were performed to understand the fundamental aspects of chemical reactions between flue gas constituents and solid surfaces present in the fly ash and their impact on mercury speciation. Process models were developed to account for heterogeneous reactions because of the presence of fly ash as well as the deliberate addition of particles to promote Hg oxidation and adsorption. Quantum modeling was used to obtain estimates of the kinetics of heterogeneous reactions. Based on the initial findings of this study, additional work was performed to ascertain the potential of using inexpensive inorganic sorbents to control mercury emissions from coal-fired power plants without adverse impact on the salability fly ash, which is one of the major drawbacks of current control technologies based on activated carbon.

The effects of pf grind quality on coal burnout in a 1 MW combustion test facility

Energy Technology Data Exchange (ETDEWEB)

Richelieu Barranco; Michael Colechin; Michael Cloke; Will Gibb; Edward Lester [University of Nottingham, Nottingham (United Kingdom). School of Chemical, Environmental and Mining Engineering, Nottingham Fuel and Energy Centre

2006-05-15

A study was carried out to determine the effect of pf particle size distribution on coal burnout propensity in a 1 MW pulverised fuel burner. The specific aim of the work was to assess the improvement in combustion performance achievable by retrofitting commercially available high performance static or dynamic classifiers to existing plants. Two coals were used and were selected as representative of extremes in fuel characteristics experienced by coal importing utilities in Europe. Each coal was fired in the unit at a range of grind sizes to determine the overall impact of a variable performance from a mill. The levels of unburnt carbon in the resultant flyashes for the two coals showed significantly different behaviour. For the higher volatile coal, the unburnt carbon was found to be insensitive to grind quality. However, the coarser grinds of the other coal produced significantly lower unburnt carbon than expected when compared with the finest grinds. Generally the results indicate that the installation of improved classification technology, leading to a finer product, will help to lower unburnt carbon levels. Nevertheless, further work will be necessary to establish the levels of diminishing returns for grind size, burnout performance and grind costs. 21 refs., 4 figs., 4 tabs.

IEA low NOx combustion project Stage III. Low NOx combustion and sorbent injection demonstration projects. V.2

International Nuclear Information System (INIS)

Payne, R.

1991-03-01

This report summarizes the main results from an IES project concerning the demonstration of low-NO x combustion and sorbent injection as techniques for the control of NO x and SO x emissions from pulverized coal fired utility boilers. The project has built upon information generated in two previous stages of activity, where NO x and SO x control processes were evaluated at both fundamental and pilot-scales. The concept for this stage of the project was for a unique collaboration, where the participating countries (Canada, Denmark and Sweden, together with the United States) have pooled information from full scale boiler demonstrations of low-NO x burner and sorbent injection technologies, and have jointly contributed to establishing a common basis for data evaluation. Demonstration testing was successfully carried out on five wall-fired commercial boiler systems which ranged in size from a 20 MW thermal input boiler used for district heating, up to a 300 MW electric utility boiler. All of these units were fired on high-volatile bituminous coals with sulfur contents ranging from 0.6-3.2 percent. At each site the existing burners were either modified or replaced to provide for low-NO x combustion, and provisions were made to inject calcium based sorbent materials into the furnace space for SO 2 emission control. The results of sorbent injection testing showed moderate levels of SO 2 removal which ranged from approximately 15 to 55 percent at an injected calcium to sulfur molar ratio to 2.0 and with boiler operation at nominal full load. Sulfur capture was found to depend upon the combined effects of parameters such as: sorbent type and reactivity; peak sorbent temperature; coal sulfur content; and the thermal characteristics of the boilers. (8 refs., 58 figs., 6 tabs.)

Effect of the grinding behaviour of coal blends on coal utilisation for combustion

Energy Technology Data Exchange (ETDEWEB)

Rubiera, F.; Arenillas, A.; Fuente, E.; Pis, J.J. [Inst. Nacional del Carbon, CSIC, Oviedo (Spain); Miles, N. [School of Chemical, Environmental and Mining Engineering, Nottingham Univ. (United Kingdom)

1999-11-01

Grinding of a high volatile bituminous coal was performed in three comminution devices: Raymond Mill (RM), Rolls Crusher (RC) and Ball Mill (BM). The pulverised samples were sieved to obtain four particle size fractions, and temperature-programmed combustion (TPC) was used for the evaluation of their combustion behaviour. In addition, three coals of different hardness and rank were mixed in various proportions in order to compare the combustibility characteristics of the binary coal blends with those of the individual coals. The effect of coal blending on grindability was also studied. It was found that grindability was non-additive especially when coals of very different hardgrove grindability index (HGI) were blended. The combustion studies also suggested that there exists an interaction between individual coals when they are burnt as a blend. (orig.)

Computational fluid dynamics simulation for chemical looping combustion of coal in a dual circulation fluidized bed

International Nuclear Information System (INIS)

Su, Mingze; Zhao, Haibo; Ma, Jinchen

2015-01-01

Highlights: • CFD simulation of a 5 kW_t_h CLC reactor of coal was conducted. • Gas leakage, flow pattern and combustion efficiency of the reactor was analyzed. • Optimal condition was achieved based on operation characteristics understanding. - Abstract: A dual circulation fluidized bed system is widely accepted for chemical looping combustion (CLC) for enriching CO_2 from the utilization of fossil fuels. Due to the limitations of the measurement, the details of multiphase reactive flows in the interconnected fluidized bed reactors are difficult to obtain. Computational Fluid Dynamics (CFD) simulation provides a promising method to understand the hydrodynamics, chemical reaction, and heat and mass transfers in CLC reactors, which are very important for the rational design, optimal operation, and scaling-up of the CLC system. In this work, a 5 kW_t_h coal-fired CLC dual circulation fluidized bed system, which was developed by our research group, was first simulated for understanding gas leakage, flow pattern and combustion efficiency. The simulation results achieved good agreement with the experimental measurements, which validates the simulation model. Subsequently, to improve the combustion efficiency, a new operation condition was simulated by increasing the reactor temperature and decreasing the coal feeding. An improvement in the combustion efficiency was attained, and the simulation results for the new operation condition were also validated by the experimental measurements in the same CLC combustor. All of the above processes demonstrated the validity and usefulness of the simulation results to improve the CLC reactor operation.

Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

International Nuclear Information System (INIS)

Hu, Yukun; Li, Hailong; Yan, Jinyue

2014-01-01

Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O 2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O 2 concentration ([O 2 ] effective ) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O 2 ] effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O 2 ] effective , to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

DRUCKFLAMM - Investigation on combustion and hot gas cleanup in pulverized coal combustion systems. Final report; DRUCKFLAMM - Untersuchungen zur Verbrennung und Heissgasreinigung bei der Druckkohlenstaubfeuerung. Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

Hein, K.R.G.; Benoehr, A.; Schuermann, H.; Stroehle, J.; Klaiber, C.; Kuhn, R.; Maier, J.; Schnell, U.; Unterberger, S.

2001-07-01

The ambitions of making energy supply more efficient and less polluting brought forth the development of coal based combined cycle power plants allowing considerable increases in net efficiencies. One of the regarded firing concepts for a coal based combined cycle power plant is represented by the pressurised pulverised coal combustion process which has the highest efficiency potential compared with the other coal based concepts. The fundamental purpose of the project was to gain firm knowledge concerning firing behaviour of coal in a pressurised pulverised coal combustion system. Detailed investigations were carried out in a pressurised entrained flow reactor taking into account fuel conversion and particle behaviour, pollutant formation and material behaviour under conditions of a pressurised pulverised coal firing. During the project's investigations several different measurement techniques were tested and partially also acquired (e.g. a two-colour-pyrometry system to measure simultaneous particle surface temperature and particle diameter of burning fuel particles). Calculation models under pressurised conditions for pressure vessel simulation and better scale-up were developed synchronously with the experimental investigations. The results gained using the pressurised entrained flow reactor show that many combustion mechanisms are influenced by increased pressure, for instance the fuel conversion is intensified and at the same time pollutant emissions decreased. The material investigations show that the ceramic materials used due to the very high combustion temperatures are very sensitive versus slagging and fast temperature changes, therefore further development requirements are needed to fully realise the high durability of ceramics in the pressurised furnace. Concerning the improvement of existing models for furnace simulation under pressurised conditions, a good resemblance can be observed when considering the actual measurement results from the test

CHARACTERIZATION AND MODELING OF THE FORMS OF MERCURY FROM COAL-FIRED POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

Dennis L. Laudal

2001-08-01

The 1990 Clean Air Act Amendments (CAAAs) required the U.S. Environmental Protection Agency (EPA) to determine whether the presence of mercury in the stack emissions from fossil fuel-fired electric utility power plants poses an unacceptable public health risk. EPA's conclusions and recommendations were presented in the Mercury Study Report to Congress (1) and the Utility Air Toxics Report to Congress (1). The first report addressed both the human health and environmental effects of anthropogenic mercury emissions, while the second addressed the risk to public health posed by the emission of mercury and other hazardous air pollutants from steam-electric generating units. Given the current state of the art, these reports did not state that mercury controls on coal-fired electric power stations would be required. However, they did indicate that EPA views mercury as a potential threat to human health. In fact, in December 2000, the EPA issued an intent to regulate for mercury from coal-fired boilers. However, it is clear that additional research needs to be done in order to develop economical and effective mercury control strategies. To accomplish this objective, it is necessary to understand mercury behavior in coal-fired power plants. The markedly different chemical and physical properties of the different mercury forms generated during coal combustion appear to impact the effectiveness of various mercury control strategies. The original Characterization and Modeling of the Forms of Mercury from Coal-Fired Power Plants project had two tasks. The first was to collect enough data such that mercury speciation could be predicted based on relatively simple inputs such as coal analyses and plant configuration. The second was to field-validate the Ontario Hydro mercury speciation method (at the time, it had only been validated at the pilot-scale level). However, after sampling at two power plants (the Ontario Hydro method was validated at one of them), the EPA issued

Experimental investigation on a 0.35 MWth coal-fired horizontal circulating fluidized bed boiler

Energy Technology Data Exchange (ETDEWEB)

Meng, Aihong; Li, Qinghai; Zhang, Yanguo; Wang, Zhaojun; Dang, Wenda [Tsinghua Univ., Beijing (China); Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

2013-07-01

The capacities of industrial coal-fired boilers are normally less than 20-30 MWe. And these coal-fired boilers of low capacity are facing the severe situation of low efficiency and heavy environmental pollution. Hence, an innovative horizontal circulating fluidized bed (HCFB) boiler was developed to enhance heat efficiency and reduce pollutant emission of industrial boilers in China. The chamber in the HCFB boiler consists of primary combustion chamber, secondary combustion chamber and burnout chamber, which were combined horizontally side by side. To verify the conception of horizontal fluidized circulation and to obtain the characteristic data, a 0.35 MWth coal-combustion HCFB boiler was designed and installed to perform some experiments of combustion and mass circulation. In the boiler there were two mass circulating paths, one is inner circulating through the inertia separator and another was external circulating through the cyclone separator. The connection bottom of the secondary chamber and the burnout chamber was designed as an inertia separator, in which separated and collected solid materials were returned to the primary combustion. In fact the secondary separator was a small cyclone separator connecting to the exit of the burnout chamber. Heat efficiency and separating efficiency of the experimental boiler were measured and analyzed. Furthermore, mass and temperature distribution along the chambers height were also investigated. The results showed that the heat efficiency of the bare boiler was 82%. The mass balance based on ash content was measured and analyzed. Separating efficiency of the inertia separator and cyclone separator was 60 and 99.9%, respectively. It showed that the two stage material separation and circulation enhanced coal combustion in the HCFB boiler and help to minimize the height of the furnace.

SELECTION OF SUSTAINABLE TECHNOLOGIES FOR COMBUSTION OF BOSNIAN COALS

Directory of Open Access Journals (Sweden)

Anes Kazagić

2010-01-01

Full Text Available This paper deals with optimization of coal combustion conditions to support selection a sustainable combustion technology and an optimal furnace and boiler design. A methodology for optimization of coal combustion conditions is proposed and demonstrated on the example of Bosnian coals. The properties of Bosnian coals vary widely from one coal basin to the next, even between coal mines within the same basin. Very high percentage of ash (particularly in Bosnian brown coal makes clear certain differences between Bosnian coal types and other world coal types, providing a strong argument for investigating specific problems related to the combustion of Bosnian coals, as well as ways to improve their combustion behaviour. In this work, options of the referent energy system (boiler with different process temperatures, corresponding to the different combustion technologies; pulverised fuel combustion (slag tap or dry bottom furnace and fluidized bed combustion, are under consideration for the coals tested. Sustainability assessment, based on calculation economic and environment indicators, in combination with common low cost planning method, is used for the optimization. The total costs in the lifetime are presented by General index of total costs, calculated on the base of agglomeration of basic economic indicators and the economic indicators derived from environmental indicators. So, proposed methodology is based on identification of those combustion technologies and combustion conditions for coals tested for which the total costs in lifetime of the system under consideration are lowest, provided that all environmental issues of the energy system is fulfilled during the lifetime. Inputs for calculation of the sustainability indicators are provided by the measurements on an experimental furnace with possibility of infinite variation of process temperature, supported by good praxis from the power plants which use the fuels tested and by thermal

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO{sub x} in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO{sub x} emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames--particularly under low NO{sub x} conditions. A CO/H{sub 2}/O{sub 2}/N{sub 2} flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state {sup 13}C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

Advanced technique for computing fuel combustion properties in pulverized-fuel fired boilers

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (Russian Federation))

1992-03-01

Reviews foreign technical reports on advanced techniques for computing fuel combustion properties in pulverized-fuel fired boilers and analyzes a technique developed by Combustion Engineering, Inc. (USA). Characteristics of 25 fuel types, including 19 grades of coal, are listed along with a diagram of an installation with a drop tube furnace. Characteristics include burn-out intensity curves obtained using thermogravimetric analysis for high-volatile bituminous, semi-bituminous and coking coal. The patented LFP-SKM mathematical model is used to model combustion of a particular fuel under given conditions. The model allows for fuel particle size, air surplus, load, flame height, and portion of air supplied as tertiary blast. Good agreement between computational and experimental data was observed. The method is employed in designing new boilers as well as converting operating boilers to alternative types of fuel. 3 refs.

Coal combustion products in Europe valuable raw materials for the construction industry

Energy Technology Data Exchange (ETDEWEB)

Berg, W. vom; Feuerborn, H.J. [European Coal Combustion Products Association e.V., Essen (Germany)

2005-07-01

Coal combustion products (CCPs) are formed with the production of electricity in coal-fired power plants. The production of these CCPs has been increased by the years due to legal requirements for flue gas cleaning. The utilisation of CCPS is well is established in some European countries, based on long term experience and technical as well as environmental benefits. As CCPs are defined as waste materials by existing legislation the power industry has to handle the stigma put on the products and hamper the beneficial use. (orig.)

Toward an understanding of coal combustion in blast furnace tuyere injection

Energy Technology Data Exchange (ETDEWEB)

John G. Mathieson; John S. Truelove; Harold Rogers [BlueScope Steel Research, Port Kembla, NSW (Australia)

2005-07-01

The former Broken Hill Proprietary Company Limited, along with its successors BlueScope Steel and BHP Billiton, like many of their iron and steel making counterparts, has had a long history of investigating pulverised coal injection and combustion under the conditions of blast furnace tuyere injection. A succession of pilot scale hot models and combustion test rigs have been constructed and operated at the company's Newcastle Laboratories beginning with the pilot scale hot raceway model in 1981. Each successive generation of test rig has attempted to provide a closer approximation to the actual blast furnace situation with the current test rig (1998 to present) seeking to promote an 'expanding' combusting coal plume. Test rig configuration is demonstrated to have a significant effect on coal burnout at a nominal transit time of 20 ms. The development of the combustion test rigs has been supported through the co-development of a range of sampling and measuring techniques and the application of a number of numerical combustion models. This paper reviews some of the milestones along the path of these investigations, the current understandings and what the future potentially holds. It's not solved yet! 17 refs., 11 figs.

CO(2), CO, and Hg emissions from the Truman Shepherd and Ruth Mullins coal fires, eastern Kentucky, USA.

Science.gov (United States)

O'Keefe, Jennifer M K; Henke, Kevin R; Hower, James C; Engle, Mark A; Stracher, Glenn B; Stucker, J D; Drew, Jordan W; Staggs, Wayne D; Murray, Tiffany M; Hammond, Maxwell L; Adkins, Kenneth D; Mullins, Bailey J; Lemley, Edward W

2010-03-01

Carbon dioxide (CO(2)), carbon monoxide (CO), and mercury (Hg) emissions were quantified for two eastern Kentucky coal-seam fires, the Truman Shepherd fire in Floyd County and the Ruth Mullins fire in Perry County. This study is one of the first to estimate gas emissions from coal fires using field measurements at gas vents. The Truman Shepherd fire emissions are nearly 1400t CO(2)/yr and 16kg Hg/yr resulting from a coal combustion rate of 450-550t/yr. The sum of CO(2) emissions from seven vents at the Ruth Mullins fire is 726+/-72t/yr, suggesting that the fire is consuming about 250-280t coal/yr. Total Ruth Mullins fire CO and Hg emissions are estimated at 21+/-1.8t/yr and >840+/-170g/yr, respectively. The CO(2) emissions are environmentally significant, but low compared to coal-fired power plants; for example, 3.9x10(6)t CO(2)/yr for a 514-MW boiler in Kentucky. Using simple calculations, CO(2) and Hg emissions from coal-fires in the U.S. are estimated at 1.4x10(7)-2.9x10(8)t/yr and 0.58-11.5t/yr, respectively. This initial work indicates that coal fires may be an important source of CO(2), CO, Hg and other atmospheric constituents.

Political and technical issues of coal fire extinction in the Kyoto framework

Science.gov (United States)

Meyer, U.; Chen-Brauchler, D.; Rüter, H.; Fischer, C.; Bing, K.

2009-04-01

It is a highly desirable effort to extinguish as much coal fires as possible in short time to prevent large losses of energy resources and to minimise CO2 and other exhaust gas releases from such sources. Unfortunately, extinguishing coal fires needs massive financial investments, skilled man power, suited technology and a long time. Even mid to small scale coal fires need several months of extinguishing measures and of monitoring time after extinction resulting in expenditures of a minimum of several hundred thousand Euros. Large companies might be willing to spend money for coal fire extinction measures but smaller holdings or regional governments might not have the monetary resources for it. Since there is no law in China that demands coal fire extinction, measures under the Kyoto framework may be applied to sell CO2 certificates for prevented emissions from extinguished coal fires and thus used as a financial stimulus for coal fire extinction activities. The set-up for methodologies and project designs is especially complex for coal fire extinction measures and thus for necessary exploration, evaluation and monitoring using geophysical and remote sensing methods. A brief overview of most important formal and technical aspects is given to outline the conditions for a potentially successful CDM application on coal fires based on geophysical observations and numerical modelling.

A new integration model of the calcium looping technology into coal fired power plants for CO_2 capture

International Nuclear Information System (INIS)

Ortiz, C.; Chacartegui, R.; Valverde, J.M.; Becerra, J.A.

2016-01-01

Highlights: • A CaL-CFPP (coal fired power plant) integration model is proposed and efficiency penalty is estimated. • Carbonation in the diffusion stage is considered to predict the capture efficiency. • Low efficiency penalty may be achieved by operating with longer particles’ residence time. • Simulation results show that the energy penalty ranges between 4% and 7% points. - Abstract: The Ca-Looping (CaL) process is at the root of a promising 2nd generation technology for post-combustion CO_2 capture at coal fired power plants. The process is based on the reversible and quick carbonation/calcination reaction of CaO/CaCO_​_3 at high temperatures and allows using low cost, widely available and non toxic CaO precursors such as natural limestone. In this work, the efficiency penalty caused by the integration of the Ca-looping technology into a coal fired power plant is analyzed. The results of the simulations based on the proposed integration model show that efficiency penalty varies between 4% and 7% points, which yields lower energy costs than other more mature post-combustion CO_2 capture technologies such as the currently commercial amine scrubbing technology. A principal feature of the CaL process at CO_2 capture conditions is that it produces a large amount of energy and therefore an optimized integration of the systems energy flows is essential for the feasibility of the integration at the commercial level. As a main novel contribution, CO_2 capture efficiency is calculated in our work by considering the important role of the solid-state diffusion controlled carbonation phase, which becomes relevant when CaO regeneration is carried out under high CO_2 partial pressure as is the case with the CaL process for CO_2 capture. The results obtained based on the new model suggest that integration energy efficiency would be significantly improved as the solids residence time in the carbonator reactor is increased.

ENGINEERING FEASIBILITY AND ECONOMICS OF CO2 SEQUESTRATION/USE ON AN EXISTING COAL-FIRED POWER PLANT: A LITERATURE REVIEW

Energy Technology Data Exchange (ETDEWEB)

Carl R. Bozzuto; Nsakala ya Nsakala

2000-01-31

The overall objective of this study is to evaluate the technical feasibility and the economics of alternate CO{sub 2} capture and sequestration/use technologies for retrofitting an existing pulverized coal-fired power plant. To accomplish this objective three alternative CO{sub 2} capture and sequestration systems will be evaluated to identify their impact on an existing boiler, associated boiler auxiliary components, overall plant operation and performance and power plant cost, including the cost of electricity. The three retrofit technologies that will be evaluated are as follows: (1) Coal combustion in air, followed by CO{sub 2} separation from flue gas with Kerr-McGee/ABB Lummus Global's commercial MEA-based absorption/stripping process. (2) Coal combustion in an O{sub 2}/CO{sub 2} environment with CO{sub 2} recycle. (3) Coal combustion in air with oxygen removal and CO{sub 2} captured by tertiary amines In support of this objective and execution of the evaluation of the three retrofit technologies a literature survey was conducted. It is presented in an ''annotated'' form, consistent with the following five sections: (1) Coal Combustion in O{sub 2}/CO{sub 2} Media; (2) Oxygen Separation Technologies; (3) Post Combustion CO{sub 2} Separation Technologies; (4) Potential Utilization of CO{sub 2}; and (5) CO{sub 2} Sequestration. The objective of the literature search was to determine if the three retrofit technologies proposed for this project continue to be sound choices. Additionally, a review of the literature would afford the opportunity to determine if other researchers have made significant progress in developing similar process technologies and, in that context, to revisit the current state-of-the-art. Results from this literature survey are summarized in the report.

Oxy-Fuel Combustion of Coal

DEFF Research Database (Denmark)

Brix, Jacob

This Ph.D. thesis describes an experimental and modeling investigation of the thermal conversion of coal and an experimental investigation of the emission of NO from char combustion in O2/N2 and O2/CO2 atmospheres. The motivation for the work has been the prospective use of the technology “Oxy......-Fuel Combustion” as a mean of CO2 abatement in large scale energy conversion. Entrained Flow Reactor (EFR) experiments have been conducted in O2/N2 and O2/CO2 mixtures in the temperature interval 1173 K – 1673 K using inlet O2 concentrations between 5 – 28 vol. %. Bituminous coal has been used as fuel in all....... % it was found that char conversion rate was lowered in O2/CO2 compared to O2/N2. This is caused by the lower diffusion coefficient of O2 in CO2 (~ 22 %) that limits the reaction rate in zone III compared to combustion in O2/N2. Using char sampled in the EFR experiments ThermoGravimetric Analyzer (TGA...

Fluidized bed combustion of refuse-derived fuel in presence of protective coal ash

Energy Technology Data Exchange (ETDEWEB)

Ferrer, Eduardo [CIRCE, Universidad de Zaragoza, Maria de Luna, 3, Zaragoza (Spain); Aho, Martti [VTT Processes, P.O. Box 1603, 40101 Jyvaeskylae (Finland); Silvennoinen, Jaani; Nurminen, Riku-Ville [Kvaerner Power, P.O.Box 109, FIN-33101 Tampere (Finland)

2005-12-15

Combustion of refuse-derived fuel (RDF) alone or together with other biomass leads to superheater fouling and corrosion in efficient power plants (with high steam values) due to vaporization and condensation of alkali chlorides. In this study, means were found to raise the portion of RDF to 40% enb without risk to boilers. This was done by co-firing RDF with coal and optimizing coal quality. Free aluminum silicate in coal captured alkalies from vaporized alkali chlorides preventing Cl condensation to superheaters. Strong fouling and corrosion were simultaneously averted. Results from 100 kW and 4 MW CFB reactors are reported. (author)

Fossil fuels. Commercializing clean coal technologies

International Nuclear Information System (INIS)

Fultz, Keith O.; Sprague, John W.; Kirk, Roy J.; Clark, Marcus R. Jr.; Greene, Richard M.; Buncher, Carole S.; Kleigleng, Robert G.; Imbrogno, Frank W.

1989-03-01

Coal, an abundant domestic energy source, provides 25 percent of the nation's energy needs, but its use contributes to various types of pollution, including acid rain. The Department of Energy (DOE) has a Clean Coal Technology (CCT) program whose goal is to expand the use of coal in an environmentally safe manner by contributing to the cost of projects demonstrating the commercial applications of emerging clean coal technologies. Concerned about the implementation of the CCT program, the Chairman, Subcommittee on Energy and Power, House Committee on Energy and Commerce, requested GAO to report on (1) DOE's process of negotiating cooperative agreements with project sponsors, (2) changes DOE has made to the program, (3) the status of funded projects, and (4) the interrelationship between acid rain control proposals and the potential commercialization of clean coal technologies. Under the CCT program, DOE funds up to 50 percent of the cost of financing projects that demonstrate commercial applications of emerging clean coal technologies. DOE has conducted two solicitations for demonstration project proposals and is planning a third solicitation by May 1989. The Congress has appropriated $400 million for the first solicitation, or round one of the program, $575 million for round two, and $575 million for round three, for a total of $1.55 billion. For the round-one solicitation, DOE received 51 proposals from project sponsors. As of December 31, 1988, DOE had funded nine projects and was in the process of negotiating cooperative financial assistance agreements with sponsors of four projects. In September 1988, DOE selected 16 round-two projects from 55 proposals submitted and began the process of negotiating cooperative agreements with the project sponsors. The Congress has debated the need to reduce acid rain-causing emissions associated with fossil fuel combustion. The 100th Congress considered but did not enact about 20 acid rain control bills. On February 9, 1989

Preparation and evaluation of coal-derived activated carbons for removal of mercury vapor from simulated coal combustion flue fases

Science.gov (United States)

Hsi, H.-C.; Chen, S.; Rostam-Abadi, M.; Rood, M.J.; Richardson, C.F.; Carey, T.R.; Chang, R.

1998-01-01

Coal-derived activated carbons (CDACs) were tested for their suitability in removing trace amounts of vapor-phase mercury from simulated flue gases generated by coal combustion. CDACs were prepared in bench-scale and pilot-scale fluidized-bed reactors with a three-step process, including coal preoxidation, carbonization, and then steam activation. CDACs from high-organicsulfur Illinois coals had a greater equilibrium Hg0 adsorption capacity than activated carbons prepared from a low-organic-sulfur Illinois coal. When a low-organic-sulfur CDAC was impregnated with elemental sulfur at 600 ??C, its equilibrium Hg0 adsorption capacity was comparable to the adsorption capacity of the activated carbon prepared from the high-organicsulfur coal. X-ray diffraction and sulfur K-edge X-ray absorption near-edge structure examinations showed that the sulfur in the CDACs was mainly in organic forms. These results suggested that a portion of the inherent organic sulfur in the starting coal, which remained in the CDACs, played an important role in adsorption of Hg0. Besides organic sulfur, the BET surface area and micropore area of the CDACs also influenced Hg0 adsorption capacity. The HgCl2 adsorption capacity was not as dependent on the surface area and concentration of sulfur in the CDACs as was adsorption of Hg0. The properties and mercury adsorption capacities of the CDACs were compared with those obtained for commercial Darco FGD carbon.

Large Pilot Scale Testing of Linde/BASF Post-Combustion CO₂ Capture Technology at the Abbott Coal-Fired Power Plant

Energy Technology Data Exchange (ETDEWEB)

O' Brien, Kevin C. [University of Illinois, Champaign, IL (United States)

2017-08-18

The work summarized in this report is the first step towards a project that will re-train and create jobs for personnel in the coal industry and continue regional economic development to benefit regions impacted by previous downturns. The larger project is aimed at capturing ~300 tons/day (272 metric tonnes/day) CO₂ at a 90% capture rate from existing coal- fired boilers at the Abbott Power Plant on the campus of University of Illinois (UI). It will employ the Linde-BASF novel amine-based advanced CO₂ capture technology, which has already shown the potential to be cost-effective, energy efficient and compact at the 0.5-1.5 MWe pilot scales. The overall objective of the project is to design and install a scaled-up system of nominal 15 MWe size, integrate it with the Abbott Power Plant flue gas, steam and other utility systems, and demonstrate the viability of continuous operation under realistic conditions with high efficiency and capacity. The project will also begin to build a workforce that understands how to operate and maintain the capture plants by including students from regional community colleges and universities in the operation and evaluation of the capture system. This project will also lay the groundwork for follow-on projects that pilot utilization of the captured CO₂ from coal-fired power plants. The net impact will be to demonstrate a replicable means to (1) use a standardized procedure to evaluate power plants for their ability to be retrofitted with a pilot capture unit; (2) design and construct reliable capture systems based on the Linde-BASF technology; (3) operate and maintain these systems; (4) implement training programs with local community colleges and universities to establish a workforce to operate and maintain the systems; and (5) prepare to evaluate at the large pilot scale level various methods to utilize the resulting captured CO₂. Towards the larger project goal, the UI-led team, together

Catalytic Unmixed Combustion of Coal with Zero Pollution

Energy Technology Data Exchange (ETDEWEB)

George Rizeq; Parag Kulkarni; Raul Subia; Wei Wei

2005-12-01

GE Global Research is developing an innovative energy-based technology for coal combustion with high efficiency and near-zero pollution. This Unmixed Combustion of coal (UMC-Coal) technology simultaneously converts coal, steam and air into two separate streams of high pressure CO{sub 2}-rich gas for sequestration, and high-temperature, high-pressure vitiated air for producing electricity in gas turbine expanders. The UMC process utilizes an oxygen transfer material (OTM) and eliminates the need for an air separation unit (ASU) and a CO{sub 2} separation unit as compared to conventional gasification based processes. This is the final report for the two-year DOE-funded program (DE-FC26-03NT41842) on this technology that ended in September 30, 2005. The UMC technology development program encompassed lab- and pilot-scale studies to demonstrate the UMC concept. The chemical feasibility of the individual UMC steps was established via lab-scale testing. A pilot plant, designed in a related DOE funded program (DE-FC26-00FT40974), was reconstructed and operated to demonstrate the chemistry of UMC process in a pilot-scale system. The risks associated with this promising technology including cost, lifetime and durability OTM and the impact of contaminants on turbine performance are currently being addressed in detail in a related ongoing DOE funded program (DE-FC26-00FT40974, Phase II). Results obtained to date suggest that this technology has the potential to economically meet future efficiency and environmental performance goals.

NO formation during oxy-fuel combustion of coal and biomass chars

DEFF Research Database (Denmark)

Zhao, Ke; Jensen, Anker Degn; Glarborg, Peter

2014-01-01

The yields of NO from combustion of bituminous coal, lignite, and biomass chars were investigated in O2/N2 and O2/CO 2 atmospheres. The experiments were performed in a laboratory-scale fixed-bed reactor in the temperature range of 850-1150 °C. To minimize thermal deactivation during char preparat......The yields of NO from combustion of bituminous coal, lignite, and biomass chars were investigated in O2/N2 and O2/CO 2 atmospheres. The experiments were performed in a laboratory-scale fixed-bed reactor in the temperature range of 850-1150 °C. To minimize thermal deactivation during char...

Gradual combustion - method for nitrogen oxide suppression during brown coal combustion

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.P.; Verzakov, V.N.; Lobov, T.V.

1990-10-01

Discusses combustion of brown coal in BKZ-500-140-1 boilers and factors that influence emission of nitrogen oxides. Temperature distribution in the furnace was evaluated. Effects of burner position, burner number and burner type as well as air excess ratio on chemical reactions during brown coal combustion, formation of nitrogen oxides and their emission were comparatively evaluated. Analyses showed that by optimum arrangement of burners and selecting the optimum air excess ratio a part of nitrogen oxides formed during the initial phase of combustion was reduced to molecular nitrogen in the second phase. On the basis of evaluations the following recommendations for furnace design are made: use of straight-flow burners characterized by a reduced mixing ratio with secondary air, parallel arrangement of burners which guarantees mixing of the combustion products from the burners with stable and unstable combustion (products of incomplete coal combustion), reducing the air excess ratio to below 1.0. 5 refs.

Bio-coal, torrefied lignocellulosic resources – Key properties for its use in co-firing with fossil coal – Their status

International Nuclear Information System (INIS)

Agar, D.; Wihersaari, M.

2012-01-01

Bio-coal has received generous amounts of media attention because it potentially allows greater biomass co-firing rates and net CO 2 emission reductions in pulverised-coal power plants. However, little scientific research has been published on the feasibility of full-scale commercial production of bio-coal. Despite this, several companies and research organisations worldwide have been developing patented bio-coal technologies. Are the expectations of bio-coal realistic and are they based on accepted scientific data? This paper examines strictly peer-reviewed scientific publications in order to find an answer. The findings to date on three key properties of torrefied biomass are presented and reviewed. These properties are: the mass and energy balance of torrefaction, the friability of the product and the equilibrium moisture content of torrefied biomass. It is these properties that will have a major influence on the feasibility of bio-coal production regardless of reactor technology employed in production. The presented results will be of use in modelling commercial production of bio-coal in terms of economics and green-house gas emission balance. -- Highlights: ► A technical note on torrefaction research results. ► Presents experimental values on three key properties. ► Mass-energy balance, grindability, equilibrium moisture content of torrefied biomass. ► Results useful for modelling bio-coal production schemes.

Low temperature combustion of organic coal-water fuel droplets containing petrochemicals while soaring in a combustion chamber model

Directory of Open Access Journals (Sweden)

Valiullin Timur R.

2017-01-01

Full Text Available The paper examines the integral characteristics (minimum temperature, ignition delay times of stable combustion initiation of organic coal-water fuel droplets (initial radius is 0.3-1.5 mm in the oxidizer flow (the temperature and velocity varied in ranges 500-900 K, 0.5-3 m/s. The main components of organic coal-water fuel were: brown coal particles, filter-cakes obtained in coal processing, waste engine, and turbine oils. The different modes of soaring and ignition of organic coal-water fuel have been established. The conditions have been set under which it is possible to implement the sustainable soaring and ignition of organic coal-water fuel droplets. We have compared the ignition characteristics with those defined in the traditional approach (based on placing the droplets on a low-inertia thermocouple junction into the combustion chamber. The paper shows the scale of the influence of heat sink over the thermocouple junction on ignition inertia. An original technique for releasing organic coal-water fuel droplets to the combustion chamber was proposed and tested. The limitations of this technique and the prospects of experimental results for the optimization of energy equipment operation were also formulated.

A scanning electron microscopy study of ash, char, deposits and fuels from straw combustion and co-combustion of coal and straw

Energy Technology Data Exchange (ETDEWEB)

Sund Soerensen, H.

1998-07-01

full-scale experiment of co-combustion of coal and straw, the straw-derived silica were preferentially incorporated in the fly ash relative to the bottom ash. The analyzed deposits from straw-fired CHP's have shown that in the furnace condensation of KCl is important for formation of the initial layer, whereas building of the outer loose part of the deposit is dominated by particle impaction. Additionally, particle impaction is a more prominent process in the furnace compared to what is the case in the superheater region. Potassium was observed to react with sulphur preferentially to chlorine and silicate-compounds during low-temperature (550 deg C) laboratory ashing of a mixture of wheat straw and bituminous coal from MKS3. A similar effect was, however, not observed in full scale fly ashes from MKS3 in which potassium to a high extent have reacted with alumino-silicates to form K-Al silicates. However, potassium sulphates are present in deposits formed during co-combustion at MKS1, especially in the convective pass. (au)

Development of a coal-fired combustion system for industrial process heating applications. Phase 3 final report, November 1992--December 1994

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-26

A three phase research and development program has resulted in the development and commercialization of a Cyclone Melting System (CMS{trademark}), capable of being fueled by pulverized coal, natural gas, and other solid, gaseous, or liquid fuels, for the vitrification of industrial wastes. The Phase 3 research effort focused on the development of a process heater system to be used for producing value added glass products from the vitrification of boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project was to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential for successful commercialization. The demonstration test consisted of one test run with a duration of 105 hours, approximately one-half (46 hours) performed with coal as the primary fuel source (70% to 100%), the other half with natural gas. Approximately 50 hours of melting operation were performed vitrifying approximately 50,000 lbs of coal-fired utility boiler flyash/dolomite mixture, producing a fully-reacted vitrified product.

Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China

International Nuclear Information System (INIS)

Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

2016-01-01

Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007–2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM 10 , PM 2.5 , SO 2 , NO x , CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NO x and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. - Highlights: • A unit-based emission inventory of coal-fired industrial boilers is developed. • Temporal trend of historical period 2007–2013 and the future till 2030 is

Natural desulfurization in coal-fired units using Greek lignite.

Science.gov (United States)

Konidaris, Dimitrios N

2010-10-01

This paper analyzes the natural desulfurization process taking place in coal-fired units using Greek lignite. The dry scrubbing capability of Greek lignite appears to be extremely high under special conditions, which can make it possible for the units to operate within the legislative limits of sulfur dioxide (SO2) emissions. According to this study on several lignite-fired power stations in northern Greece, it was found that sulfur oxide emissions depend on coal rank, sulfur content, and calorific value. On the other hand, SO2 emission is inversely proportional to the parameter gammaCO2(max), which is equal to the maximum carbon dioxide (CO2) content by volume of dry flue gas under stoichiometric combustion. The desulfurization efficiency is positively correlated to the molar ratio of decomposed calcium carbonate to sulfur and negatively correlated to the free calcium oxide content of fly ash.

Comparative Study of Coal and Biomass Co-Combustion With Coal Burning Separately Through Emissions Analysis

OpenAIRE

Mohammad Siddique; Suhail Ahmed Soomro; Aziza Aftab; Zahid Naeem Qaisrani; Abdul Sattar Jatoi; Asadullah; Ghulamullah Khan; Ehsanullah Kakar

2016-01-01

Appropriate eco-friendly methods to mitigate the problem of emissions from combustion of fossil fuel are highly demanded. The current study was focused on the effect of using coal & coal-biomass co-combustion on the gaseous emissions. Different biomass' were used along with coal. The coal used was lignite coal and the biomass' were tree waste, cow dung and banana tree leaves. Various ratios of coal and biomass were used to investigate the combustion behavior of coal-biomass blends and their ...

Mercury stable isotope signatures of world coal deposits and historical coal combustion emissions.

Science.gov (United States)

Sun, Ruoyu; Sonke, Jeroen E; Heimbürger, Lars-Eric; Belkin, Harvey E; Liu, Guijian; Shome, Debasish; Cukrowska, Ewa; Liousse, Catherine; Pokrovsky, Oleg S; Streets, David G

2014-07-01

Mercury (Hg) emissions from coal combustion contribute approximately half of anthropogenic Hg emissions to the atmosphere. With the implementation of the first legally binding UNEP treaty aimed at reducing anthropogenic Hg emissions, the identification and traceability of Hg emissions from different countries/regions are critically important. Here, we present a comprehensive world coal Hg stable isotope database including 108 new coal samples from major coal-producing deposits in South Africa, China, Europe, India, Indonesia, Mongolia, former USSR, and the U.S. A 4.7‰ range in δ(202)Hg (-3.9 to 0.8‰) and a 1‰ range in Δ(199)Hg (-0.6 to 0.4‰) are observed. Fourteen (p coal Hg emissions tracing. A revised coal combustion Hg isotope fractionation model is presented, and suggests that gaseous elemental coal Hg emissions are enriched in the heavier Hg isotopes relative to oxidized forms of emitted Hg. The model explains to first order the published δ(202)Hg observations on near-field Hg deposition from a power plant and global scale atmospheric gaseous Hg. Yet, model uncertainties appear too large at present to permit straightforward Hg isotope source identification of atmospheric forms of Hg. Finally, global historical (1850-2008) coal Hg isotope emission curves were modeled and indicate modern-day mean δ(202)Hg and Δ(199)Hg values for bulk coal emissions of -1.2 ± 0.5‰ (1SD) and 0.05 ± 0.06‰ (1SD).

Thermal Behavior of Coal Used in Rotary Kiln and Its Combustion Intensification

Directory of Open Access Journals (Sweden)

Qiang Zhong

2018-04-01

Full Text Available Pyrolysis and combustion behaviors of three coals (A, B, and C coals were investigated and their combustion kinetics were calculated by the Freeman–Carroll method to obtain quantitative insight into their combustion behaviors. Moreover, the effects of coal size, air flow, oxygen content, and heating rate on coal combustion behaviors were analyzed. Results showed that the three coals have a similar trend of pyrolysis that occurs at about 670 K and this process continuously proceeds along with their combustion. Combustion characteristics and kinetic parameters can be applied to analyze coal combustion behaviors. Three coals having combustion characteristics of suitable ignition temperature (745–761 K, DTGmax (14.20–15.72%/min, and burnout time (7.45–8.10 min were analyzed in a rotary kiln. Combustion kinetic parameters provide quantitative insights into coal combustion behavior. The suitable particle size for coal combustion in a kiln is that the content of less than 74 μm is 60% to 80%. Low activation energy and reaction order make coal, especially C coal, have a simple combustion mechanism, great reactivity, be easily ignited, and a low peak temperature in the combustion state. Oxygen-enrichment and high heating rates enhance coal combustion, increasing combustion intensity and peak value, thus shortening burnout time.

Dioxin and furan emissions from landfill gas-fired combustion units

International Nuclear Information System (INIS)

Caponi, F.R.; Wheless, E.; Frediani, D.

1998-01-01

The 1990 Federal Clean Air Act Amendments require the development of maximum achievable control technology standards (MACT) for sources of hazardous air pollutants, including landfill gas-fired combustion sources. The Industrial Combustion Coordinated Rulemaking (ICCR) Federal Advisory Committee is a group of stakeholders from the public and private sector whose charge is to develop recommendations for a unified set of federal toxic air emissions regulations. Specifically, the group will establish MACT standards for industrial-commercial-institutional combustion sources. The ICCR proceedings have given rise to considerable interest in potential dioxin and furan emissions from landfill gas-fired combustion units. In order to establish the potential of dioxin and furan emissions from this group of combustion sources, a world-wide literature search was conducted. A total of 22 references were evaluated. The references covered a wide range of test programs, testing methodologies and combustion equipment type. The most abundant data were for landfill gas-fired flares (shrouded and afterburners) and I.C. engines. Because of limitations in obtaining actual test reports with complete lab data and QA/QC results, and a lack of knowledge as to the exact types of waste received at the European landfills, the test data from these sources, for the purposes of this paper, are considered qualitative. The conclusion reached from review of the test data is that there is a potential for dioxin and furan emissions from landfill gas-fired combustion units, but at very low levels for well operated systems

Characterisation of solid recovered fuels for direct co-firing in large-scale PF power plants

Energy Technology Data Exchange (ETDEWEB)

Dunnu, Gregory

2013-04-01

Solid Recovered Fuels are solid fuels prepared from high calorific fractions of non-hazardous waste materials intended to be co-fired in coal power plants and industrial furnaces (CEN/TC 343). They are composed of a variety of materials of which some, although recyclable in theory, may be in a form that makes their recycling an unsound option. The SRF with a typical size range of 3 mm through 25 mm are to be directly co-fired in an existing pulverised coal power plant. In comparison to pulverised coal, the particle size distribution of the SRF is of several magnitudes higher, resulting in a different burnout behaviour. Size reduction of the SRF to a fraction similar to coal is not economically feasible. The aim here is, therefore, the direct co-firing of the solid recovered fuels in the boilers without any further size reduction. This approach, however, bears the risk of incomplete combustion if the injection points of the solid recovered fuels are not optimally selected. Accordingly, the prediction of the burner levels, at which the solid recovered fuels should be injected and whether or not a complete combustion will be achieved under full load condition, is the primary objective of this dissertation. In this research work, laboratory experiments have been conducted to forecast the success of co-firing the SRF in a commercial pulverised coal power plant. It involves the analyses of the fuel and its intermediate chars generated at conditions comparable to boiler conditions to determine some characteristic parameters, namely the burnout time, the aerodynamic lift velocity, the drag coefficient and the apparent densities. The data gathered from the laboratory experiments are transferred to boiler conditions to determine the particle trajectories and the maximum distance likely to travel before they are completely converted in the boiler. Different scenarios are examined and based on the results the best boiler injection points are predicted. Furthermore, an on

Application of the decree 2910 for coal fired boilers; Application de l`arrete 2910 aux chaudieres a charbon

Energy Technology Data Exchange (ETDEWEB)

Hing, K. [CDF Energie, Charbonnages de France, 92 - Rueil-Malmaison (France)

1997-12-31

The impacts of the new French decree 2910 concerning the classification of all combustion equipment with regards to their energy sources, energy efficiency and pollution control, on 2 to 20 MW coal-fired boilers, are discussed, with emphasis on their pollutant emissions (SO{sub 2}, NO{sub x} and ashes). The compositions of several coals is presented and the various types of coal-fired boilers adapted to the new decree are presented: automatic boilers, dense fluidized bed boilers, vibrating and chain grids with fume tubes and water tubes

Soot, organics, and ultrafine ash from air- and oxy-fired coal combustion

KAUST Repository

Andersen, Myrrha E.; Modak, Nabanita; Winterrowd, Christopher K.; Lee, Chun Wai; Roberts, William L.; Wendt, Jost O L; Linak, William P.

2016-01-01

-fired combustion conditions consists primarily of carbonaceous material (50-95%). Carbonaceous components on particles <0.6. μm measured by a thermal optical method showed that large fractions (52-93%) consisted of OC rather than EC, as expected. This observation

A Study on Spreading Direction of Coal-fire Based with TIR Remote Sensing in Wuda Coalfield from 2000 to 2006, Northern China

International Nuclear Information System (INIS)

Huo, H-Y; Jiang, X-G; Song, X-F; Liu, L; Ni, Z-Y; Gao, C-X; Zhang, Y-Z

2014-01-01

Coal fires are a common and serious problem in most coal producing countries. Coal fires could not only lead to a huge loss of non-renewable energy resources, but it also can cause many environmental problems such as GHG emission, land subsidence and increment of surface temperature. So it is very important to monitor the dynamic changes of coal fires. As far as large scale coal field, remote sensing provided researchers with a new and useful technique for coal fire detection. This paper developed a research over coal fire spreading direction using a multi-temporal TIR remote sensing approach. The results successfully showed that the direction of coal fire spreading and predicted the coal fire direction of development on a regional scale or on a whole coal field scale, and a quantitative analysis of coal fires was made in the research. The results showed that the coal fires had an average annual increase of 0.5 million square meters from 1999 to 2006, and the TIR remote sensing proved to be an available tool for coal fire mapping and prediction of coal fire development

Deposit Formation during Coal-Straw Co-Combustion in a Utility PF-Boiler

DEFF Research Database (Denmark)

Andersen, Karin Hedebo

1998-01-01

the combustion conditions, including the method of introduction of the straw to the boiler, as well as the amount of Fe introduced as Pyrite with the coal.No significant effect could be found in the deposition probe samples for an increase in probe metal temperature from 540°C to 620°C. The importance of deposit...... area. The evaluation was performed for an opposed-wall fired and tangentially fired boiler, which are compared to the wall-fired MKS1. Two major aspects were evaluated: The effect of flue gas temperatures and the effect of mixing. However, no final recommandation for choise of boilertype can be given...

LES and RANS modeling of pulverized coal combustion in swirl burner for air and oxy-combustion technologies

International Nuclear Information System (INIS)

Warzecha, Piotr; Boguslawski, Andrzej

2014-01-01

Combustion of pulverized coal in oxy-combustion technology is one of the effective ways to reduce the emission of greenhouse gases into the atmosphere. The process of transition from conventional combustion in air to the oxy-combustion technology, however, requires a thorough investigations of the phenomena occurring during the combustion process, that can be greatly supported by numerical modeling. The paper presents the results of numerical simulations of pulverized coal combustion process in swirl burner using RANS (Reynolds-averaged Navier–Stokes equations) and LES (large Eddy simulation) methods for turbulent flow. Numerical simulations have been performed for the oxyfuel test facility located at the Institute of Heat and Mass Transfer at RWTH Aachen University. Detailed analysis of the flow field inside the combustion chamber for cold flow and for the flow with combustion using different numerical methods for turbulent flows have been done. Comparison of the air and oxy-coal combustion process for pulverized coal shows significant differences in temperature, especially close to the burner exit. Additionally the influence of the combustion model on the results has been shown for oxy-combustion test case. - Highlights: • Oxy-coal combustion has been modeled for test facility operating at low oxygen ratio. • Coal combustion process has been modeled with simplified combustion models. • Comparison of oxy and air combustion process of pulverized coal has been done. • RANS (Reynolds-averaged Navier–Stokes equations) and LES (large Eddy simulation) results for pulverized coal combustion process have been compared

Calculating analysis of firing different composition artificial coal liquid fuels (ACLF) in the cyclone primary furnace

Energy Technology Data Exchange (ETDEWEB)

Tsepenok, A. [Novosibirsk State Technological Univ. (Russian Federation); Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation); Ovchinnikov, Yu. [Novosibirsk State Technological Univ. (Russian Federation); Serant, F. [Joint Stock company ' ' ZiO-COTES' ' , Novosibirsk (Russian Federation)

2013-07-01

This chapter describes the preparation technologies, results of computer simulation of combustion processes in a cyclone primary furnace during firing of artificial coal liquid fuels prepared from different coal grades and results of live testing. As a result the values of unburned carbon, NO{sub x} emissions and other concentrations in the outlet section primary furnace were estimated.

Fires in large scale ventilation systems

International Nuclear Information System (INIS)

Gregory, W.S.; Martin, R.A.; White, B.W.; Nichols, B.D.; Smith, P.R.; Leslie, I.H.; Fenton, D.L.; Gunaji, M.V.; Blythe, J.P.

1991-01-01

This paper summarizes the experience gained simulating fires in large scale ventilation systems patterned after ventilation systems found in nuclear fuel cycle facilities. The series of experiments discussed included: (1) combustion aerosol loading of 0.61x0.61 m HEPA filters with the combustion products of two organic fuels, polystyrene and polymethylemethacrylate; (2) gas dynamic and heat transport through a large scale ventilation system consisting of a 0.61x0.61 m duct 90 m in length, with dampers, HEPA filters, blowers, etc.; (3) gas dynamic and simultaneous transport of heat and solid particulate (consisting of glass beads with a mean aerodynamic diameter of 10μ) through the large scale ventilation system; and (4) the transport of heat and soot, generated by kerosene pool fires, through the large scale ventilation system. The FIRAC computer code, designed to predict fire-induced transients in nuclear fuel cycle facility ventilation systems, was used to predict the results of experiments (2) through (4). In general, the results of the predictions were satisfactory. The code predictions for the gas dynamics, heat transport, and particulate transport and deposition were within 10% of the experimentally measured values. However, the code was less successful in predicting the amount of soot generation from kerosene pool fires, probably due to the fire module of the code being a one-dimensional zone model. The experiments revealed a complicated three-dimensional combustion pattern within the fire room of the ventilation system. Further refinement of the fire module within FIRAC is needed. (orig.)

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS; FINAL

International Nuclear Information System (INIS)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO(sub x) in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO(sub x) emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames-particularly under low NO(sub x) conditions. A CO/H(sub 2)/O(sub 2)/N(sub 2) flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state(sup 13)C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

Deposit formation in a full-scale pulverized wood-fired power plant with and without coal fly ash addition

DEFF Research Database (Denmark)

Wu, Hao; Shafique Bashir, Muhammad; Jensen, Peter Arendt

2013-01-01

Ash transformation and deposition in a pulverized wood-fired power plant boiler of 800 MWth were studied with and without the addition of coal fly ash. The transient ash deposition behavior was investigated by using an advanced deposit probe system at two different boiler locations with flue gas...... at the low-temperature location showed a slow initial build-up and a stable mass of deposits after approximately 1-5 h. The deposits collected during pulverized wood combustion contained a considerable amount of K2SO4, KCl, and KOH/K2CO3. With the addition of coal fly ash (~4 times of the mass flow of wood...... ash) to the boiler, these alkali species were effectively removed both in the fly ash and in the deposits, and a more frequent shedding of the deposits was observed. The results imply that coal fly ash can be an effective additive to reduce ash deposition and corrosion problems in a pulverized wood...

Coal combustion technology in China

International Nuclear Information System (INIS)

Huang, Z.X.

1994-01-01

Coal is the most important energy source in China, the environmental pollution problem derived from coal burning is rather serious in China. The present author discusses coal burning technologies both in boilers and industrial furnaces and their relations with environmental protection problems in China. The technological situations of Circulating Fluidized Bed Coal Combustor, Pulverized Coal Combustor with Aerodynamic Flame Holder and Coal Water Slurry Combustion have been discussed here as some of the interesting problems in China only. (author). 3 refs

Applying Rock Engineering Systems (RES approach to Evaluate and Classify the Coal Spontaneous Combustion Potential in Eastern Alborz Coal Mines

Directory of Open Access Journals (Sweden)

Amir Saffari

2013-12-01

Full Text Available Subject analysis of the potential of spontaneous combustion in coal layers with analytical and numerical methods has been always considered as a difficult task because of the complexity of the coal behavior and the number of factors influencing it. Empirical methods, due to accounting for certain and specific factors, have not accuracy and efficiency for all positions. The Rock Engineering Systems (RES approach as a systematic method for analyzing and classifying is proposed in engineering projects. The present study is concerned with employing the RES approach to categorize coal spontaneous combustion in coal regions. Using this approach, the interaction of parameters affecting each other in an equal scale on the coal spontaneous combustion was evaluated. The Intrinsic, geological and mining characteristics of coal seams were studied in order to identifying important parameters. Then, the main stages of implementation of the RES method i.e. interaction matrix formation, coding matrix and forming a list category were performed. Later, an index of Coal Spontaneous Combustion Potential (CSCPi was determined to format the mathematical equation. Then, the obtained data related to the intrinsic, geological and mining, and special index were calculated for each layer in the case study (Pashkalat coal region, Iran. So, the study offers a perfect and comprehensive classification of the layers. Finally, by using the event of spontaneous combustion occurred in Pashkalat coal region, an initial validation for this systematic approach in the study area was conducted, which suggested relatively good concordance in Pashkalat coal region.

Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler

Energy Technology Data Exchange (ETDEWEB)

Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering

2013-07-01

The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.

Energy utilisation of biowaste - Sunflower-seed hulls for co-firing with coal

Energy Technology Data Exchange (ETDEWEB)

Raclavska, Helena; Juchelkova, Dagmar; Roubicek, Vaclav; Matysek, Dalibor [VSB-Technical University of Ostrava, 17. listopadu 15, CZ-70833 Ostrava (Czech Republic)

2011-01-15

Sunflower-seed hulls (SSH) represent a source of combustible biomass characterised by high contents of potassium and phosphorus and a low silica content. The relatively high net calorific value of 20 MJ/kg d.m. is mainly influenced by the lignin content. Potassium and phosphorus are very important elements in biomass combustion for fuel, influencing slagging and fouling problems. Mixtures with different ratios of brown coal and sunflower-seed hulls (0-22% SSH) were co-fired in the Olomouc power plant. The behaviour of elements in the fly ash and the bottom ash (SiO{sub 2}, Al{sub 2}O{sub 3}, K{sub 2}O, P{sub 2}O{sub 5}, Zn, Cu and Cd) varied in relation to the amount of SSH added to the coal. The fly ash from the co-firing of 20% SSH with coal had a high content of water-leachable sulphates and total dissolved solids. The utilisation of fly ash in civil engineering (land reclamation) should fulfil criteria established by the Council Decision 2003/33/EC for non-hazardous waste. To ensure that the required water-leachable sulphate concentrations are within regulatory limits the fuel may contain a maximum of 14% SSH. (author)

Combustion properties, water absorption and grindability of raw/torrefied biomass pellets and Silantek coal

Science.gov (United States)

Matali, Sharmeela; Rahman, Norazah Abdul; Idris, Siti Shawaliah; Yaacob, Nurhafizah

2017-12-01

Torrefaction, also known as mild pyrolysis, is proven to convert raw biomass into a value-added energy commodity particularly for application in combustion and co-firing systems with improved storage and handling properties. This paper aims to compare the characteristics of Malaysian bituminous coal i.e. Silantek coal with raw and torrefied biomass pellet originated from oil palm frond and fast growing tree species, Leucaena Leucocephala. Biomass samples were initially torrefied at 300 °C for 60 minutes. Resulting torrefied biomass pellets were analysed using a number of standard fuel characterisation analyses i.e. elemental analysis, proximate analysis and calorific content (high heating values) experiments. Investigations on combustion characteristics via dynamic thermogravimetric analysis (TGA), grindability and moisture uptake tests were also performed on the torrefied biomass pellets. Better quality bio-chars were produced as compared to its raw forms and with optimal process conditions, torrefaction may potentially produces a solid fuel with combustion reactivity and porosity equivalent to raw biomass while having compatible energy density and grindability to coal.

Production of Indigenous and Enriched Khyber Pakhtunkhwa Coal Briquettes: Combustion and Disintegration Strength Analysis

International Nuclear Information System (INIS)

Habib, M.; Khan, A.U.; Habib, U.; Memon, A.R.

2013-01-01

Khyber Pakhtun Khwa province of Pakistan has considerable amounts of low ranked coal. However, due to the absence of any centrally administered power generation system there is a need to explore indigenous methods for effectively using this valuable energy resource. In the present study an indigenous coal briquetting technology has been developed and evaluated in terms of combustion characteristics such as moisture content, volatile matter, ash, fixed carbon and calorific value of the resulting coal briquette and disintegration strength using polyvinyl acetate (PVA) in combination with calcium carbonate (sample no 3 with highest disintegration strength value of 2059N). Comparison of test samples with the commercially available coal briquettes revealed improved combustion characteristics for the PVA bonded (sample no 1 and 5) coal briquettes having higher fixed carbon content and calorific value, lower ash contents as well as lower initial ignition time. (author)

Recent advances in prediction of emission of hazardous air pollutants from coal-fired power plants

International Nuclear Information System (INIS)

Senior, C.L.; Helble, J.J.; Sarofim, A.F.

2000-01-01

Coal-fired power plants are a primary source of mercury discharge into the atmosphere along with fine particulates containing arsenic, selenium, cadmium, and other hazardous air pollutants. Information regarding the speciation of these toxic metals is necessary to accurately predict their atmospheric transport and fate in the environment. New predictive tools have been developed to allow utilities to better estimate the emissions of toxic metals from coal-fired power plants. These prediction equations are based on fundamental physics and chemistry and can be applied to a wide variety of fuel types and combustion conditions. The models have significantly improved the ability to predict the emissions of air toxic metals in fine particulate and gas-phase mercury. In this study, the models were successfully tested using measured mercury speciation and mass balance information collected from coal-fired power plants

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

Heavy metal atmospheric emissions from coal-fired power plants - Assessment and uncertainties

International Nuclear Information System (INIS)

Lecuyer, I.; Ungar, A.; Peter, H.; Karl, U.

2004-01-01

Power generation using fossil fuel combustion (coal and fuel-oil) participates, with other sectors, to heavy metal atmospheric emissions. The dispersion of these hazardous pollutants throughout the environment is more and more regulated. In order to assess the annual flows emitted from EDF coal-fired power plants, a computerized tool has been developed, based on the methodology defined by IFARE/DFIU in 1997. The heavy metal partition factors within the plant unit are determined according to the type of unit and the coal characteristics. Heavy metals output flows, and especially those emitted with flue gas at the stack, are then deduced from the actual coal consumption and chemical composition. A first inventory of heavy metal emissions from EDF coal-fired power plants has been achieved for year 2001. Values are accurate (± 40 %) for nonvolatile elements (Cr, Cu, Co, Mn, Ni, V) and for PM 10 and PM 2.5 (particulate matter below 10 μm and 2.5 μm). The uncertainty is higher (± 80 %) for volatile elements (As, Pb, Zn). Excess indicative values are given for elements which are both volatile and at low concentrations in coal (Hg, Se, Cd). (author)

Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

Energy Technology Data Exchange (ETDEWEB)

Levasseur, Armand

2014-01-01

This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

Economic analysis of atmospheric mercury emission control for coal-fired power plants in China.

Science.gov (United States)

Ancora, Maria Pia; Zhang, Lei; Wang, Shuxiao; Schreifels, Jeremy; Hao, Jiming

2015-07-01

Coal combustion and mercury pollution are closely linked, and this relationship is particularly relevant in China, the world's largest coal consumer. This paper begins with a summary of recent China-specific studies on mercury removal by air pollution control technologies and then provides an economic analysis of mercury abatement from these emission control technologies at coal-fired power plants in China. This includes a cost-effectiveness analysis at the enterprise and sector level in China using 2010 as a baseline and projecting out to 2020 and 2030. Of the control technologies evaluated, the most cost-effective is a fabric filter installed upstream of the wet flue gas desulfurization system (FF+WFGD). Halogen injection (HI) is also a cost-effective mercury-specific control strategy, although it has not yet reached commercial maturity. The sector-level analysis shows that 193 tons of mercury was removed in 2010 in China's coal-fired power sector, with annualized mercury emission control costs of 2.7 billion Chinese Yuan. Under a projected 2030 Emission Control (EC) scenario with stringent mercury limits compared to Business As Usual (BAU) scenario, the increase of selective catalytic reduction systems (SCR) and the use of HI could contribute to 39 tons of mercury removal at a cost of 3.8 billion CNY. The economic analysis presented in this paper offers insights on air pollution control technologies and practices for enhancing atmospheric mercury control that can aid decision-making in policy design and private-sector investments. Copyright © 2015. Published by Elsevier B.V.

Release and sorption of alkali metals in coal fired combined cycle power systems; Freisetzung und Einbindung von Alkalimetallverbindungen in kohlebefeuerten Kombikraftwerken

Energy Technology Data Exchange (ETDEWEB)

Mueller, Michael

2009-07-01

Coal fired combined cycle power systems will be a sufficient way to increase the efficiency of coal combustion. However, combined cycle power systems require a reliable hot gas cleanup. Especially alkali metals, such as sodium and potassium, can lead to hot corrosion of the gas turbine blading if they condensate as sulphates. The actual work deals with the release and sorption of alkali metals in coal fired combined cycle power systems. The influence of coal composition, temperature and pressure on the release of alkali species in coal combustion was investigated and the relevant release mechanisms identified. Alumosilicate sorbents have been found that reduce the alkali concentration in the hot flue gas of the Circulating Pressurized Fluidized Bed Combustion 2{sup nd} Generation (CPFBC 2{sup nd} Gen.) at 750 C to values sufficient for use in a gas turbine. Accordingly, alumosilicate sorbents working at 1400 C have been found for the Pressurized Pulverized Coal Combustion (PPCC). The sorption mechanisms have been identified. Thermodynamic calculations were performed to upscale the results of the laboratory experiments to conditions prevailing in power systems. According to these calculations, there is no risk of hot corrosion in both processes. Furthermore, thermodynamic calculations were performed to investigate the behaviour of alkali metals in an IGCC with integrated hot gas cleanup and H{sub 2} membrane for CO{sub 2} sequestration. (orig.)

Numerical study of flow, combustion and emissions characteristics in a 625 MWe tangentially fired boiler with composition of coal 70% LRC and 30% MRC

Science.gov (United States)

Sa'adiyah, Devy; Bangga, Galih; Widodo, Wawan; Ikhwan, Nur

2017-08-01

Tangential fired boiler is one of the methods that can produce more complete combustion. This method applied in Suralaya Power Plant, Indonesia. However, the boiler where supposed to use low rank coal (LRC), but at a given time must be mixed with medium rank coal (MRC) from another unit because of lack of LRC coal. Accordingly to the situation, the study about choosing the right position of LRC and MRC in the burner elevation must be investigated. The composition of coal is 70%LRC / 30%MRC where MRC will be placed at the lower (A & C - Case I)) or higher (E & G - Case II) elevation as the cases in this study. The study is carried out using Computational Fluid Dynamics (CFD) method. The simulation with original case (100%LRC) has a good agreement with the measurement data. As the results, MRC is more recommended at the burner elevation A & C rather than burner elevation E & G because it has closer temperature (880 K) compared with 100%LRC and has smaller local heating area between upper side wall and front wall with the range of temperature 1900 - 2000 K. For emissions, case I has smaller NOx and higher CO2 with 104 ppm and 15,6%. Moreover, it has samller O2 residue with 5,8% due to more complete combustion.

Coal-fired high performance power generating system

Energy Technology Data Exchange (ETDEWEB)

1992-07-01

The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of > 47% thermal efficiency; NO[sub x] SO [sub x] and Particulates < 25% NSPS; Cost of electricity 10% lower; coal > 65% of heat input and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW[sub e] combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. Most of this report discusses the details of work on these components, and the R D Plan for future work. The discussion of the combustor designs illustrates how detailed modeling can be an effective tool to estimate NO[sub x] production, minimum burnout lengths, combustion temperatures and even particulate impact on the combustor walls. When our model is applied to the long flame concept it indicates that fuel bound nitrogen will limit the range of coals that can use this approach. For high nitrogen coals a rapid mixing, rich-lean, deep staging combustor will be necessary. The air heater design has evolved into two segments: a convective heat exchanger downstream of the combustion process; a radiant panel heat exchanger, located in the combustor walls; The relative amount of heat transferred either radiatively or convectively will depend on the combustor type and the ash properties.

PAH emissions from coal combustion and waste incineration.

Science.gov (United States)

Hsu, Wei Ting; Liu, Mei Chen; Hung, Pao Chen; Chang, Shu Hao; Chang, Moo Been

2016-11-15

The characteristics of PAHs that are emitted by a municipal waste incinerator (MWI) and coal-fired power plant are examined via intensive sampling. Results of flue gas sampling reveal the potential for PAH formation within the selective catalytic reduction (SCR) system of a coal-fired power plant. In the large-scale MWI, the removal efficiency of PAHs achieved with the pilot-scaled catalytic filter (CF) exceeds that achieved by activated carbon injection with a bag filter (ACI+BF) owing to the effective destruction of gas-phase contaminants by a catalyst. A significantly lower PAH concentration (1640ng/g) was measured in fly ash from a CF module than from an ACI+BF system (5650ng/g). Replacing the ACI+BF system with CF technology would significantly reduce the discharge factor (including emission and fly ash) of PAHs from 251.6 to 77.8mg/ton-waste. The emission factors of PAHs that are obtained using ACI+BF and the CF system in the MWI are 8.05 and 7.13mg/ton, respectively. However, the emission factor of MWI is significantly higher than that of coal-fired power plant (1.56mg/ton). From the perspective of total environmental management to reduce PAH emissions, replacing the original ACI+BF process with a CF system is expected to reduce environmental impact thereof. Copyright © 2016 Elsevier B.V. All rights reserved.

Thermal coal utilization for the ESCAP region

Energy Technology Data Exchange (ETDEWEB)

1982-01-01

A selection of papers is presented originating from talks to coal utilization workshops for the ASEAN region in 1981. The papers cover: planning aspects - economic and technical aspects of coal usage, long term planning for fuel coal needs, planning and coal selection for coal-fired power plants, coal availability and marketing, and economic aspects of coal usage in developing countries; combustion and plant - changing from coal to oil, principles and problems of coal combustion, use of indigenous and imported coals and their effects on plant design, coal pulverizing mills, ash and dust disposal, environmental aspects of coal combustion, industrial sized coal-fired boilers; transport and storage -ocean shipment, coal receival facilities and associated operations, shipping and rail transport, coal handling and transport, environmental issue in the transport and handling of coal, coal preparation and blending; testing and properties - coal types, characterization properties and classification; training power plant operators; the cement industry and coal, the Australian black coal industry.

Modification of combustion behaviour and NO emissions by coal blending

Energy Technology Data Exchange (ETDEWEB)

Rubiera, Fernando; Arenillas, Ana; Arias, Borja; Pis, Jose J. [Department of Energy and Environment, Instituto Nacional del Carbon, CSIC, Apartado 73, 33080 Oviedo (Spain)

2002-06-20

Combustion profiles determined by TGA and experiments in a laminar entrained flow reactor (EFR) were used in this work to assess the relative combustion reactivities of different rank coals and their binary coal blends. The combustion behaviour of coal blends in TGA was greatly influenced by coal rank and the proportion of each component in the blend. Higher volatile coals exerted more influence in the low-temperature region and less reactive coals in the char combustion zone. The results in the EFR indicated that coal blends burnout and NO emissions show additivity in the case of similar nature coals. When one of the components was a high-rank coal, the burnout of the blend exhibited, in some cases, positive synergistic effects, while a clear deviation from linearity was found in NO emissions.

Ultra-Low Carbon Emissions from Coal-Fired Power Plants through Bio-Oil Co-Firing and Biochar Sequestration.

Science.gov (United States)

Dang, Qi; Mba Wright, Mark; Brown, Robert C

2015-12-15

This study investigates a novel strategy of reducing carbon emissions from coal-fired power plants through co-firing bio-oil and sequestering biochar in agricultural lands. The heavy end fraction of bio-oil recovered from corn stover fast pyrolysis is blended and co-fired with bituminous coal to form a bio-oil co-firing fuel (BCF). Life-cycle greenhouse gas (GHG) emissions per kWh electricity produced vary from 1.02 to 0.26 kg CO2-eq among different cases, with BCF heavy end fractions ranging from 10% to 60%, which corresponds to a GHG emissions reduction of 2.9% to 74.9% compared with that from traditional bituminous coal power plants. We found a heavy end fraction between 34.8% and 37.3% is required to meet the Clean Power Plan's emission regulation for new coal-fired power plants. The minimum electricity selling prices are predicted to increase from 8.8 to 14.9 cents/kWh, with heavy end fractions ranging from 30% to 60%. A minimum carbon price of $67.4 ± 13 per metric ton of CO2-eq was estimated to make BCF power commercially viable for the base case. These results suggest that BCF co-firing is an attractive pathway for clean power generation in existing power plants with a potential for significant reductions in carbon emissions.

Modeling of integrated environmental control systems for coal-fired power plants

Energy Technology Data Exchange (ETDEWEB)

Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

1991-05-01

The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to conventional'' technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

Mercury emissions from South Africa’s coal-fired power stations

Directory of Open Access Journals (Sweden)

Belinda L. Garnham

2016-12-01

Full Text Available Mercury is a persistent and toxic substance that can be bio-accumulated in the food chain. Natural and anthropogenic sources contribute to the mercury emitted in the atmosphere. Eskom’s coal-fired power stations in South Africa contributed just under 93% of the total electricity produced in 2015 (Eskom 2016. Trace amounts of mercury can be found in coal, mostly combined with sulphur, and can be released into the atmosphere upon combustion. Coal-fired electricity generation plants are the highest contributors to mercury emissions in South Africa. A major factor affecting the amount of mercury emitted into the atmosphere is the type and efficiency of emission abatement equipment at a power station. Eskom employs particulate emission control technology at all its coal-fired power stations, and new power stations will also have sulphur dioxide abatement technology. A co-beneficial reduction of mercury emissions exists as a result of emission control technology. The amount of mercury emitted from each of Eskom’s coal-fired power stations is calculated, based on the amount of coal burnt and the mercury content in the coal. Emission Reduction Factors (ERF’s from two sources are taken into consideration to reflect the co-benefit received from the emission control technologies at the stations. Between 17 and 23 tons of mercury is calculated to have been emitted from Eskom’s coal-fired power stations in 2015. On completion of Eskom’s emission reduction plan, which includes fabric filter plant retrofits at two and a half stations and a flue gas desulphurisation retrofit at one power station, total mercury emissions from the fleet will potentially be reduced by 6-13% by 2026 relative to the baseline. Mercury emission reduction is perhaps currently not the most pressing air quality problem in South Africa. While the focus should then be on reducing emissions of other pollutants which have a greater impact on human health, mercury emission reduction

The release of nitrogen in coal combustion and pyrolysis

International Nuclear Information System (INIS)

Varey, J.E.; Hindmarsh, C.J.; Thomas, K.M.

1994-01-01

Environmental aspects of coal utilization are a major concern. Recent advances in the development of low NO x burners and the emerging technologies of fluidized bed combustion have led to the identification of coal char nitrogen as the major contributor to the nitrogen oxides released during combustion. The temperature programmed combustion and pyrolysis of a series of coals covering a wide range of rank have been investigated. In addition, maceral concentrates have been investigated to assess the variation in the combustion behavior and the release of nitrogen in the pyrolysis and combustion of macerals. This investigation has involved the use of thermogravimetric analysis - mass spectrometry (TG-MS) with two sampling options: (1) ∼1cm from the sample and (2) at the exit of the TG. The former allows reactive species to be identified in the combustion of the coals. These temperature programmed combustion results have been compared with similar measurements carried out at the exit of the TG where the products are at equilibrium. In addition, pyrolysis studies have been carried out under similar conditions. The results show that reactive intermediate species such as HCN, (CN) 2 , COS etc. can be detected in the combustion products. The evolution of these species during combustion are compared with the pyrolysis products of the coal. The results are discussed in relation to the structure of the coals and the conversion of volatile species and char nitrogen to nitrogen oxides

Comprehensive report to Congress Clean Coal Technology Program

International Nuclear Information System (INIS)

1992-06-01

This project will provide a full-scale demonstration of Micronized Coal Reburn (MCR) technology for the control of NO x on a wall-fired steam generator. This demonstration is expected to reduce NO x emissions by 50 to 60%. Micronized coal is coal that has been very finely pulverized (80% less than 325 mesh). This micronized coal, which may comprise up to 30% of the total fuel fired in the furnace, is fired high in the furnace in a fuel-rich reburn zone at a stoichiometry of 0.8. Above the reburn zone, overfire air is injected into the burnout zone at high velocity for good mixing to ensure complete combustion. Overall excess air is 15%. MCR technology reduces NO x emissions with minimal furnace modifications, and the improved burning characteristics of micronized coal enhance boiler performance

Production of Indigenous and Enriched Khyber Pakhtunkhwa Coal Briquettes: Combustion and Disintegration Strength Analysis

Directory of Open Access Journals (Sweden)

Unsia Habib

2013-06-01

Full Text Available Khyber Pakhtun Khwa province of Pakistan has considerable amounts of low ranked coal. However, due to the absence of any centrally administered power generation system there is a need to explore indigenous methods for effectively using this valuable energy resource. In the present study an indigenous coal briquetting technology has been developed and evaluated in terms of combustion characteristics such as moisture content, volatile matter, ash, fixed carbon and calorific value of the resulting coal briquette and disintegration strength using polyvinyl acetate (PVA in combination with calcium carbonate (sample no 3 with highest disintegration strength value of 2059N. Comparison of test samples with the commercially available coal briquettes revealed improved combustion characteristics for the PVA bonded (sample no 1 and 5 coal briquettes having higher fixed carbon content and calorific value, lower ash contents as well as lower initial ignition time.

NOx emissions and combustibility characteristics of coal blends

Energy Technology Data Exchange (ETDEWEB)

Rubiera, F.; Arenillas, A.; Arias, B.; Pis, J.J. [CSIC, Instituto Nacional del Carbon, Oviedo (Spain). Dept. of Energy and Environment

2001-07-01

In this work, a series of coals with different origin and rank were blended and several aspects of the resultant blends were studied. This included determination of the grindability of individual coals and blends by means of the Hardgrove Grindability Index (HGI), and temperature programmed combustion test, which were carried out in a thermogravimetric analyser (TG) coupled to a quadruple mass spectrometer (MS) for evolved gas analysis. Special attention was paid to the combustibility parameters and the NO emissions during blends combustion. It was found that while some coal blends present interaction between the individual coals, others do not. This behaviour was assumed to be due to the differences in coal structure and functional groups composition. 18 refs., 11 figs., 2 tabs.

Numerical investigation of influence thermal preparation coal on nitric oxides formation in combustion process

Energy Technology Data Exchange (ETDEWEB)

Chernetskaya, N. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Chernetsky, M.; Dekterev, A. [Siberian Federal Univ., Krasnoyarsk (Russian Federation); Kutateladze Institute of Thermophysics, Novosibirsk (Russian Federation)

2013-07-01

Emissions of nitrogen oxides from coal combustion are a major environmental problem because they have been shown to contribute to the formation of acid rain and photochemical smog. Coal thermalpreparation before furnace delivery is effective method to reduce NOx emissions, shown by experiments in small-scale facilities (Babiy VI, Alaverdov PI, Influence of thermal preparation pulverized coal on nitric oxides outlet for combustion different metamorphized coal. ATI, 1983). This paper presents the mathematical model of burning thermal preparation coal. Validation of the model was carried out on laboratory-scale plant of All-Russia thermal engineering institute. Modeling of low-emissive burner with preliminary heating coal dust is made for the purpose of search of burner optimal constructions which provides low concentration of nitric oxides in the boiler. For modeling are used in-house CFD code ''{sigma}Flow'' (Dekterev AA, Gavrilov AA, Harlamov EB, Litvintcev KY, J Comput Technol 8(Part 1):250-255, 2003).

Experimental kinetic parameters in the thermo-fluid-dynamic modelling of coal combustion

International Nuclear Information System (INIS)

Migliavacca, G.; Perini, M.; Parodi, E.

2001-01-01

The designing and the optimisation of modern and efficient combustion systems are nowadays frequently based on calculation tools for mathematical modelling, which are able to predict the evolution of the process starting from the first principles of physics. Otherwise, in many cases, specific experimental parameters are needed to describe the specific nature of the materials considered in the calculations. It is especially true in the modelling of coal combustion, which is a complex process strongly dependent on the chemical and physical features of the fuel. This paper describes some experimental techniques used to estimate the fundamental kinetic parameters of coal combustion and shows how this data may be introduced in a model calculation to predict the pollutant emissions from a real scale combustion plant [it

Solid Fuel - Oxygen Fired Combustion for Production of Nodular Reduced Iron to Reduce CO2 Emissions and Improve Energy Efficiencies

Energy Technology Data Exchange (ETDEWEB)

Donald R. Fosnacht; Richard F. Kiesel; David W. Hendrickson; David J. Englund; Iwao Iwasaki; Rodney L. Bleifuss; Mathew A. Mlinar

2011-12-22

The current trend in the steel industry is an increase in iron and steel produced in electric arc furnaces (EAF) and a gradual decline in conventional steelmaking from taconite pellets in blast furnaces. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the market demands of the emerging steel industry while utilizing the existing infrastructure and materials handling capabilities. This demand creates opportunity to convert iron ore or other iron bearing materials to Nodular Reduced Iron (NRI) in a recently designed Linear Hearth Furnace (LHF). NRI is a metallized iron product containing 98.5 to 96.0% iron and 2.5 to 4% C. It is essentially a scrap substitute with little impurity that can be utilized in a variety of steelmaking processes, especially the electric arc furnace. The objective of this project was to focus on reducing the greenhouse gas emissions (GHG) through reducing the energy intensity using specialized combustion systems, increasing production and the use of biomass derived carbon sources in this process. This research examined the use of a solid fuel-oxygen fired combustion system and compared the results from this system with both oxygen-fuel and air-fuel combustion systems. The solid pulverized fuels tested included various coals and a bio-coal produced from woody biomass in a specially constructed pilot scale torrefaction reactor at the Coleraine Minerals Research Laboratory (CMRL). In addition to combustion, the application of bio-coal was also tested as a means to produce a reducing atmosphere during key points in the fusion process, and as a reducing agent for ore conversion to metallic iron to capture the advantage of its inherent reduced carbon footprint. The results from this study indicate that the approaches taken can reduce both greenhouse gas emissions and the associated energy intensity with the Linear Hearth Furnace process for converting

Measurements and simulation for design optimization for low NOx coal-firing system

Energy Technology Data Exchange (ETDEWEB)

E. Bar-Ziv; Y. Yasur; B. Chudnovsky; L. Levin; A. Talanker [Ben-Gurion University of Negev, Beer-Sheva (Israel)

2003-07-01

The information required to design a utility steam generator is the heat balance, fuel analysis and emission. These establish the furnace wall configuration, the heat release rates, and the firing technology. The furnace must be sized for (1) residence time for complete combustion with low NOx, and (2) reduction of flue gas temperature to minimize ash deposition. To meet these, computational fluid dynamics (CFD) of the combustion process in the furnace were performed and proven to be a powerful tool for this purpose. Still, reliable numerical simulations require careful interpretation and comparison with measurements. We report numerical results and measurements for a 575 MW pulverized coal tangential firing boiler of the Hadera power plant of Israel Electric Corporation (IEC). Measured and calculated values were found to be in reasonable agreement. We used the simulations for optimization and investigated temperature distribution, heat fluxes and concentration of chemical species. We optimized both the furnace flue gas temperature entering the convective path and the staged residence time for low NOx. We tested mass flow rates through close-coupled and separate overfire air ports and its arrangement and the coal powder fineness. These parameters can control the mixing rate between the fuel and the oxidizer streams and can affect the most important characteristics of the boiler such as temperature regimes, coal burning rate and nitrogen oxidation/reduction. From this effort, IEC started to improve the boiler performance by replacing the existing typical tangential burners to low NOx firing system to ensure the current regulation requirements of emission pollutions.

Co-firing coal and hospital waste in a circulating fluidized bed boiler

International Nuclear Information System (INIS)

Coulthard, E.J.; Korenberg, J.; Oswald, K.D.

1991-01-01

The Department of Energy - Morgantown Energy Technology Center and the Pennsylvania Energy Development Authority are co-funding a project which will demonstrate the reduction of infectious hospital waste to an environmentally safe disposable ash by cofiring the waste with coal in a circulating fluidized bed (CFB). The main objective of this paper is increased utilization of coal but the project also provides a solution to a problem which has grown rapidly and become very visible in recent years (e.g., hospital waste washed up on beaches). The application of CFB boilers in hospitals introduces an economical clean coal technology into a size range and market dominated by gas and oil combustion systems. The use of CFB represents the utilization of state-of-the-art technology for burning coal in an environmentally benign manner. SO 2 , NO x , CO and particulate emissions lower than the latest New Source Performance Standards have proven to be achievable in CFB combustion systems. By processing the infectious waste in a steam generation system which operates continuously, the problem of creating excessive gaseous emissions during repeated start-ups (as is the case with current incinerator technology) is avoided. The operating conditions with respect to residence time, temperature and turbulence that are inherent to a CFB combustion system, provide an excellent environment for complete combustion and destruction of potentially hazardous solid and gaseous emissions (e.g., dioxins). The limestone, which is injected into the combustion system to reduce SO 2 emissions, will also react with chlorine. Thus chlorine compound emissions and the corrosive nature of the flue gas are reduced. The work efforts to date indicate that infectious waste thermal processing in a coal-fired CFB is a technically and economically viable on-site disposal option

Atmospheric emission of mercury due to combustion of steam coal and domestic coal in China

Science.gov (United States)

Wang, Shaobin; Luo, Kunli

2017-08-01

To study the mercury emission due to the combustion of steam coal and domestic coal in China, we analyzed the mercury contents of coal, fly ash, bottom ash and sluicing water in thermal power plants, steam boilers as well as domestic coal-stoves, in Shaanxi, Shanxi, Shandong and Yunnan Provinces. This study conduct an estimate of the Hg emission rates from steam coal and domestic coal combustion based on the method of mass distribution ratio of fly ash and bottom ash. The results show that the Hg emission rate of coal combustion in thermal power plants is about 50.21% (electrostatic precipitators + wet flue gas desulfurization), and that in heating boilers is about 67.23%, and 92.28% in industrial boilers without flue gas desulphurisation equipment. Furthermore, Hg emission rate is 83.61% due to domestic coal combustion in coal-stoves. The Hg emission amount into the atmosphere from power and heat generation, industrial boilers, domestic coal-stoves and spontaneous combustion of coal gangue is roughly estimated to be 133 ± 4, 100 ± 17, 11 ± 0.1 and 47 ± 26 tons in China in 2014, respectively, and the total Hg emission amount from this paper is estimated at 292 tons. The trends of Hg emission in China from 1991 to 2014 show an accelerating growth after 2002. The proportion of mercury emission due to thermal power, heating generation and industrial energy utilization continuously increased. The atmospheric emission of mercury due to combustion of steam coal, domestic coal and coal gangue accounts nearly 50% in total anthropogenic Hg emissions in China, indicating one of the largest sources of Hg emission in China which should draw more public and scientific attention in the future.

DEVELOPMENT OF A VALIDATED MODEL FOR USE IN MINIMIZING NOx EMISSIONS AND MAXIMIZING CARBON UTILIZATION WHEN CO-FIRING BIOMASS WITH COAL

Energy Technology Data Exchange (ETDEWEB)

Larry G. Felix; P. Vann Bush

2002-01-31

This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No. DE-FC26-00NT40895. A statement of the project objectives is included in the Introduction of this report. One additional biomass co-firing test burn was conducted during this quarter. In this test (Test 9), up to 20% by weight dry hardwood sawdust and switchgrass was injected through the center of the single-register burner with Jacobs Ranch coal. Jacobs Ranch coal is a low-sulfur Powder River Basin coal ({approx} 0.5% S). The results from Test 9 as well as for Test 8 (conducted late last quarter) are presented in this quarterly report. Significant progress has been made in implementing a modeling approach to combine reaction times and temperature distributions from computational fluid dynamic models of the pilot-scale combustion furnace with char burnout and chemical reaction kinetics to predict NO{sub x} emissions and unburned carbon levels in the furnace exhaust. Additional results of CFD modeling efforts have been received and preparations are under way for continued pilot-scale combustion experiments with the dual-register burner. Finally, a project review was held at NETL in Pittsburgh, on November 13, 2001.

Effects on NOx and SO2 Emissions during Co-Firing of Coal With Woody Biomass in Air Staging and Reburning

Directory of Open Access Journals (Sweden)

Nihad Hodžić

2018-02-01

Full Text Available Co-firing coal with different types of biomass is increasingly being applied in thermal power plants in Europe. The main motive for the use of biomass as the second fuel in coal-fired power plants is the reduction of CO2 emissions, and related financial benefits in accordance with the relevant international regulations and agreements. Likewise, the application of primary measures in the combustion chamber, which also includes air staging and/or reburning, results in a significant reduction in emission of polluting components of flue gases, in particular NOx emissions. In addition to being efficient and their application to new and future thermoblocks is practically unavoidable, their application and existing conventional combustion chamber does not require significant constructional interventions and is therefore relatively inexpensive. In this work results of experimental research of co-firing coals from Middle Bosnian basin with waste woody biomass are presented. Previously formed fuel test matrix is subjected to pulverized combustion under various temperatures and various technical and technological conditions. First of all it refers to the different mass ratio of fuel components in the mixture, the overall coefficient of excess air and to the application of air staging and/or reburning. Analysis of the emissions of components of the flue gases are presented and discussed. The impact of fuel composition and process temperature on the values of the emissions of components of the flue gas is determined. Additionally, it is shown that other primary measures in the combustion chamber are resulting in more or less positive effects in terms of reducing emissions of certain components of the flue gases into the environment. Thus, for example, the emission of NOx of 989 mg/ measured in conventional combustion, with the simultaneous application of air staging and reburning is reduced to 782 mg/, or by about 21%. The effects of the primary measures

Next Generation Pressurized Oxy-Coal Combustion: High Efficiency and No Flue Gas Recirculation

Energy Technology Data Exchange (ETDEWEB)

Rue, David

2013-09-30

The Gas Technology Institute (GTI) has developed a pressurized oxy-coal fired molten bed boiler (MBB) concept, in which coal and oxygen are fired directly into a bed of molten coal slag through burners located on the bottom of the boiler and fired upward. Circulation of heat by the molten slag eliminates the need for a flue gas recirculation loop and provides excellent heat transfer to steam tubes in the boiler walls. Advantages of the MBB technology over other boilers include higher efficiency (from eliminating flue gas recirculation), a smaller and less expensive boiler, modular design leading to direct scalability, decreased fines carryover and handling costs, smaller exhaust duct size, and smaller emissions control equipment sizes. The objective of this project was to conduct techno-economic analyses and an engineering design of the MBB project and to support this work with thermodynamic analyses and oxy-coal burner testing. Techno-economic analyses of GTI’s pressurized oxy-coal fired MBB technology found that the overall plant with compressed CO2 has an efficiency of 31.6%. This is a significant increase over calculated 29.2% efficiency of first generation oxy-coal plants. Cost of electricity (COE) for the pressurized MBB supercritical steam power plant with CO2 capture and compression was calculated to be 134% of the COE for an air-coal supercritical steam power plant with no CO2 capture. This compares positively with a calculated COE for first generation oxy-coal supercritical steam power plants with CO2 capture and compression of 164%. The COE for the MBB power plant is found to meet the U.S. Department of Energy (DOE) target of 135%, before any plant optimization. The MBB power plant was also determined to be simpler than other oxy-coal power plants with a 17% lower capital cost. No other known combustion technology can produce higher efficiencies or lower COE when CO2 capture and compression are included. A thermodynamic enthalpy and exergy analysis

Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

Energy Technology Data Exchange (ETDEWEB)

Kung, Steven; Rapp, Robert

2014-08-31

A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

Optimization of design and operating parameters in a pilot scale Jameson cell for slime coal cleaning

Energy Technology Data Exchange (ETDEWEB)

Hacifazlioglu, Hasan; Toroglu, Ihsan [Department of Mining Engineering, University of Karaelmas, 67100 (Turkey)

2007-07-15

The Jameson flotation cell has been commonly used to treat a variety of ores (lead, zinc, copper etc.), coal and industrial minerals at commercial scale since 1989. It is especially known to be highly efficient at fine and ultrafine coal recovery. However, although the Jameson cell has quite a simple structure, it may be largely inefficient if the design and operating parameters chosen are not appropriate. In this study, the design and operating parameters of a pilot scale Jameson cell were optimized to obtain a desired metallurgical performance in the slime coal flotation. The optimized design parameters are the nozzle type, the height of the nozzle above the pulp level, the downcomer diameter and the immersion depth of the downcomer. Among the operating parameters optimized are the collector dosage, the frother dosage, the percentage of solids and the froth height. In the optimum conditions, a clean coal with an ash content of 14.90% was obtained from the sample slime having 45.30% ash with a combustible recovery of 74.20%. In addition, a new type nozzle was developed for the Jameson cell, which led to an increase of about 9% in the combustible recovery value.

Controlling ventilation for safe escape from coal mine fires

Energy Technology Data Exchange (ETDEWEB)

Wala, A M [University of Kentucky, Lexington, KY (United States). Mining Engineering Dept.

1966-04-01

If a fire occurs outby an underground coal mine section, the immediate safe evacuation of miners from the working section should always take precedence. Unfortunately, in many cases, the dedicated escapeway (escape routes) for the evacuation of the miners become contaminated by the byproducts of fire from the adjacent entries. The purpose of this paper is to present the ventilation-control process that would keep the escapeway free from contaminants and, thus, available for travel. A few scenarios of mine fires in longwall development panels are analysed and discussed. To perform these studies, a mine-fire simulator (MFS) was used. This (MFS) provides a dynamic representation of the fire`s progress (in real time) and gives a color-graphic visualization of the spready of oxygen, combustion products and temperature of the gases throughout the ventilation system. Also presented and discussed are ways in which the MFS can be used as a training and teaching tool for miners and particularly, for ventilation and safety specialists. 7 refs., 10 figs.

The world behind electricity from coal. The dubious origin of coal for Dutch coal-fired power plants

International Nuclear Information System (INIS)

2008-01-01

Five energy companies in the Netherlands want to build additional coal-fired power plants: Essent and Nuon, the German company RWE and E.ON and the Belgian company Electrabel. Coal-fired power plants emit 70 percent more CO2 than gas-fired power plants. Especially because of the threat to the climate Greenpeace believes that no more coal-fired power plants should be built. In this publication Greenpeace explores the pollution, the working conditions and human rights with regard to the exploitation of coal. That has been elaborated for the three countries from which Dutch energy companies import coal: South Africa, Colombia and Indonesia. In addition to information about the origin of coal also insight is given into the coal market (stocks and use), the enormous coal transport and the world trade [nl

Co-firing option of palm shell waste and Malaysian coal blends in a circulating fluidized bed

International Nuclear Information System (INIS)

Ahmad Hussain; Farid Nasir Ani

2010-01-01

Palm oil shell waste is one of the main agriculture wastes in Malaysia. In order to utilize these wastes efficiently, pyrolysis of oil-palm shell waste was first carried out using Thermogravimetric analysis (TGA). The effects of heating rate on the pyrolytic properties were investigated to evaluate its suitability for co-firing. The TGA analyses of oil palm shell waste and Malaysian coal blends suggests that there is an obvious lateral shift in the thermo grams for different heating rate. Kinetics calculations were also done using integral method. For palm shell waste powder it was found that the activation energies ranged from 112-119 kJ/mole and for the Mukah coal blends it ranged from 93.3 -100.8 kJ/mole. Combustion studies for palm shell wastes and coal blends were done in a hot circulating fluidized-bed (CFB) test rig. This is the first practical experience of using this type of rig in Malaysia. The temperature dependence on the combustion and emission behaviour were identified. The effects of variation of primary air and feed rate have also been analyzed and their influence on emissions has been established. The combustion studies of palm shell wastes were done and it was found that the emission of NO x ranged from 20-164 ppm while the CO emissions were high for some operating conditions. For the co-firing studies, the NO x and CO deceased with the percentage increase in the blending ratio of coal with palm shell waste.. The optimum blending ratio was found to be in a ratio of 40 percent coal and 60 percent Mukah coal. It was also found that Mukah coal show agglomeration behaviour with when it is blended in 80% ratio. (author)

Fast fluid bed coal gasification for conversion of existing oil-fired boilers - an investigation of conditions precedent for commercial realization

Energy Technology Data Exchange (ETDEWEB)

1969-06-01

The syndicate Nordisk Fluidbaeddfoergasning which is made up of the following Scandinavian companies. A. Ahlstroem o/y Burmeister and Wain AB, Svenska Maskinverken AB and Svenska Cellulosa AB has been working with the development of a gas generator which makes it possible for the oil-fired boilers to use coal. The report describes a pre-project and presents the calculation of costs and the estimation of the market potential. The following appraisements have been made: (i) a commercially functioning plant can be erected (ii) the energy cost can be lower than the corresponding cost of conversion to coal powder fuel or competing gasifiers, and (iii) the size of the market is sufficiently large.

Wabash River coal gasification repowering project -- first year operation experience

Energy Technology Data Exchange (ETDEWEB)

Troxclair, E.J. [Destec Energy, Inc., Houston, TX (United States); Stultz, J. [PSI Energy, Inc., West Terre Haute, IN (United States)

1997-12-31

The Wabash River Coal Gasification Repowering Project (WRCGRP), a joint venture between Destec Energy, Inc. and PSI Energy, Inc., began commercial operation in November of 1995. The Project, selected by the United States Department of Energy (DOE) under the Clean Coal Program (Round IV) represents the largest operating coal gasification combined cycle plant in the world. This Demonstration Project has allowed PSI Energy to repower a 1950`s vintage steam turbine and install a new syngas fired combustion turbine to provide 262 MW (net) of electricity in a clean, efficient manner in a commercial utility setting while utilizing locally mined high sulfur Indiana bituminous coal. In doing so, the Project is also demonstrating some novel technology while advancing the commercialization of integrated coal gasification combined cycle technology. This paper discusses the first year operation experience of the Wabash Project, focusing on the progress towards achievement of the demonstration objectives.

LARGE-SCALE MECURY CONTROL TECHNOLOGY TESTING FOR LIGNITE-FIRED UTILITIES-OXIDATION SYSTEMS FOR WET FGD

Energy Technology Data Exchange (ETDEWEB)

Michael J. Holmes; Steven A. Benson; Jeffrey S. Thompson

2004-03-01

The Energy & Environmental Research Center (EERC) is conducting a consortium-based effort directed toward resolving the mercury (Hg) control issues facing the lignite industry. Specifically, the EERC team--the EERC, EPRI, URS, ADA-ES, Babcock & Wilcox, the North Dakota Industrial Commission, SaskPower, and the Mercury Task Force, which includes Basin Electric Power Cooperative, Otter Tail Power Company, Great River Energy, Texas Utilities (TXU), Montana-Dakota Utilities Co., Minnkota Power Cooperative, BNI Coal Ltd., Dakota Westmoreland Corporation, and the North American Coal Company--has undertaken a project to significantly and cost-effectively oxidize elemental mercury in lignite combustion gases, followed by capture in a wet scrubber. This approach will be applicable to virtually every lignite utility in the United States and Canada and potentially impact subbituminous utilities. The oxidation process is proven at the pilot-scale and in short-term full-scale tests. Additional optimization is continuing on oxidation technologies, and this project focuses on longer-term full-scale testing. The lignite industry has been proactive in advancing the understanding of and identifying control options for Hg in lignite combustion flue gases. Approximately 1 year ago, the EERC and EPRI began a series of Hg-related discussions with the Mercury Task Force as well as utilities firing Texas and Saskatchewan lignites. This project is one of three being undertaken by the consortium to perform large-scale Hg control technology testing to address the specific needs and challenges to be met in controlling Hg from lignite-fired power plants. This project involves Hg oxidation upstream of a system equipped with an electrostatic precipitator (ESP) followed by wet flue gas desulfurization (FGD). The team involved in conducting the technical aspects of the project includes the EERC, Babcock & Wilcox, URS, and ADA-ES. The host sites include Minnkota Power Cooperative Milton R. Young

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

Oxy-Combustion Boiler Material Development

Energy Technology Data Exchange (ETDEWEB)

Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

2012-01-31

Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

Multifaceted processes controlling the distribution of hazardous compounds in the spontaneous combustion of coal and the effect of these compounds on human health.

Science.gov (United States)

Oliveira, Marcos L S; da Boit, Kátia; Pacheco, Fernanda; Teixeira, Elba C; Schneider, Ismael L; Crissien, Tito J; Pinto, Diana C; Oyaga, Rafael M; Silva, Luis F O

2018-01-01

Pollution generated by hazardous elements and persistent organic compounds that affect coal fire is a major environmental concern because of its toxic nature, persistence, and potential risk to human health. The coal mining activities are growing in the state of Santa Catarina in Brazil, thus the collateral impacts on the health and economy are yet to be analyzed. In addition, the environment is also enduring the collateral damage as the waste materials directly influence the coal by-products applied in civil constructions. This study was aimed to establish the relationships between the composition, morphology, and structural characteristics of ultrafine particles emitted by coal mine fires. In Brazil, the self-combustions produced by Al-Ca-Fe-Mg-Si coal spheres are rich in chalcophile elements (As, Cd, Cu, Hg, Pb, Sb, Se, Sn, and Zn), lithophile elements (Ce, Hf, In, La, Th, and U), and siderophile elements (Co, Cr, Mo, Fe, Ni, and V). The relationship between nanomineralogy and the production of hazardous elements as analyzed by advanced methods for the geochemical analysis of different materials were also delineated. The information obtained by the mineral substance analysis may provide a better idea for the understanding of coal-fire development and assessing the response of particular coal in different combustion processes. Copyright © 2017 Elsevier Inc. All rights reserved.

Coal Field Fire Fighting - Practiced methods, strategies and tactics

Science.gov (United States)

Wündrich, T.; Korten, A. A.; Barth, U. H.

2009-04-01

Subsurface coal fires destroy millions of tons of coal each year, have an immense impact to the ecological surrounding and threaten further coal reservoirs. Due to enormous dimensions a coal seam fire can develop, high operational expenses are needed. As part of the Sino-German coal fire research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" the research team of University of Wuppertal (BUW) focuses on fire extinction strategies and tactics as well as aspects of environmental and health safety. Besides the choice and the correct application of different extinction techniques further factors are essential for the successful extinction. Appropriate tactics, well trained and protected personnel and the choice of the best fitting extinguishing agents are necessary for the successful extinction of a coal seam fire. The chosen strategy for an extinction campaign is generally determined by urgency and importance. It may depend on national objectives and concepts of coal conservation, on environmental protection (e.g. commitment to green house gases (GHG) reductions), national funding and resources for fire fighting (e.g. personnel, infrastructure, vehicles, water pipelines); and computer-aided models and simulations of coal fire development from self ignition to extinction. In order to devise an optimal fire fighting strategy, "aims of protection" have to be defined in a first step. These may be: - directly affected coal seams; - neighboring seams and coalfields; - GHG emissions into the atmosphere; - Returns on investments (costs of fire fighting compared to value of saved coal). In a further step, it is imperative to decide whether the budget shall define the results, or the results define the budget; i.e. whether there are fixed objectives for the mission that will dictate the overall budget, or whether the limited resources available shall set the scope within which the best possible results shall be

Effect of coal blending on the leaching characteristics of arsenic and selenium in fly ash from fluidized bed coal combustion

Energy Technology Data Exchange (ETDEWEB)

Jiao, F.; Yamada, N.; Sato, A.; Ninomiya, Yoshihiko [Chubu Univ., Aichi (Japan). Dept. of Applied Chemistry; Zhang, L. [Monash Univ., Clayton, VIC (Australia). Dept. of Chemical Engineering

2013-07-01

The capture ability of fly ash to arsenic (As) and selenium (Se) was investigated through the combustion of two single bituminous coals A and B and their mixture (blending ratio of 1:1, wt/wt) in a lab-scale fluidized bed reactor. The leaching characteristics of As and Se in corresponding fly ash were also conducted according to Japanese Industrial Standard (JIS). Speciation of As and Se during fly ash leaching test were predicted from the perspective of thermodynamic equilibrium. The results indicate that, combustion of coal B, containing abundant calcium, possesses a higher capture ability of As and Se than that of coal A through possible chemical reaction between As/Se with CaO. Leaching behavior of As and Se from fly ash is strongly dependent on the pH of the leachate. Free calcium in fly ash generates an alkaline leachate during leaching test and subsequently reduces As and Se leaching, which cause the leaching ratio of As and Se in fly ash derived from the combustion of coal B was much lower, relative to that in coal A. Combustion of blending coal promotes the overall capture ability of the fly ash to As/Se and reduces their leaching from fly ash through the synergy of free CaO between this two kind of fly ash.

Combustion and extinction of magnesium fires

International Nuclear Information System (INIS)

Malet, J.C.; Duverger de Cuy, G.

1988-01-01

The studies made in France on magnesium combustion and extinguishing means are associated at the nuclear fuel of the graphite-gas reactor. Safety studies are made for ameliorate our knowledge on: - magnesium combustion - magnesium fire propagation - magnesium fire extinguishing [fr

Identification and quantification of priority species from coal combustion

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.; Zheng, L.; Hlavacek, T. [Canada Centre for Mineral and Energy Technology, Ottawa, ON (Canada). Energy Research Laboratories

1996-07-01

The objective is to quantify and characterize emissions from pulverized coal combustion of seven coals and the circulating fluidized bed combustion of four coals. The species of particular interest are sulphur, nitrogen, chlorine, arsenic, mercury, lead, cadmium, potassium, and sodium. The Facility for Analysis of Chemical Thermodynamics (F{asterisk}A{asterisk}C{asterisk}T) method is used to predict type and amount of priority species. Prediction is made for combustion with and without the presence of limestone. The results show that the combustion technology used influences the amount of priority species emitted. 16 tabs., 3 apps.

Aspects of combustion behaviour of coals from some New Zealand lignite-coal regions determined by thermogravimetry

Energy Technology Data Exchange (ETDEWEB)

Benfell, K.E.; Beamish, B.B.; Rodgers, K.A. [University of Newcastle, Callaghan, NSW (Australia). Dept. of Geology

1997-08-25

The papers describes how thermogravimetric analysis of five Late Cretaceous and Cenozoic New Zealand lignites demonstrate that their combustion behaviour is distinct from that of subbituminous coals and may be characterised by peak temperature of 377-416{degree}C, maximum rate of combustion of 25-31 wt% min{sup -1}, and temperature of char burnout 421-497{degree}C. These parameters reflect variation in thermal behaviour associated with both the organic and inorganic constituents of the coal. The information obtained is additional to that provided by proximate analysis; the latter is insufficient to predict the combustion behaviour of the coals relative to one another. A post-combustion thermal event is seen among the lignites as in other low-rank coals combusting below 600{degree}C, which appears to be related to the organic sulphur content of the coal.

Speciation of arsenic in Canadian feed-coal and combustion by-products

Energy Technology Data Exchange (ETDEWEB)

F. Goodarzi; F.E. Huggins [Natural Resourses Canada (Canada). Geological Survey of Canada-Calgary Division

2003-07-01

It is important to determine the oxidation state of arsenic in coal and coal combustion products, as this is generally the single most critical factor determining the toxicity of this element towards humans. However, the same factor is also important for understanding the volatility and reactions of arsenic forms in combustion and their leachability and mobility in ash-disposal situations. In this work, XAFS spectroscopy has been used to examine the speciation of arsenic in Canadian subbituminous and bituminous feed-coals and their combustion products. The concentration of arsenic in the feed-coals varied from < 2 ppm for subbituminous to 54 ppm for bituminous coals. Significant differences were noted in how arsenic occurs in subbituminous and bituminous coals, but, although such differences might influence the initial volatility and reactions of arsenic during coal combustion, arsenic is found almost entirely in the less toxic As{sup 5+} oxidation state in combustion products from both types of coal. (Abstract only)

Evaluating the thermal stability of mercury and other metals in coal combustion residues used in the production of cement clinker, asphalt, and wallboard

Science.gov (United States)

Research is underway by the U.S. Environmental Protection Agency (EPA) to document any changes that may occur to coal combustion residues (CCRs) as a result of implementation of mercury and multiipollutant control technology at coal-fired power plants. This work was cited as a pr...

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. (Argonne National Lab., IL (United States)); Banerjee, D.D. (Illinois Clean Coal Inst., Carterville, IL (United States))

1993-01-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950[degree]C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. [Argonne National Lab., IL (United States); Banerjee, D.D. [Illinois Clean Coal Inst., Carterville, IL (United States)

1993-04-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950{degree}C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Neural networks improve performance of coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Radl, B.J. [Pegasus Technologies Ltd., Painesville, OH (United States)

1999-03-01

Work sponsored by the US Department of Energy through its NICE{sup 3} programme, and co-funded by industry partners First Energy Corp. (host organisation and co-funder) and Pegasus Technologies (inventor, developer and supplier), has resulted in the development of online, real-time neural networks which help coal-fired utility boilers to dynamically adjust combustion setpoints. The payoff is a system which helps reduce NOx emissions up to 60%, while improving heat rate up to 2% overall. The system has avoided or postponed large capacity expenditures while meeting environmental compliance requirements. 3 figs., 1 tab.

Proposition of primary methods for nitrogen oxides emissions reduction at coal-fired 200 MW power unit (Yugoslavia)

International Nuclear Information System (INIS)

Repic, B.; Mladenovic, R.; Crnomarkovic, N.

1997-01-01

The combustion of coal is followed by increased pollution of the environment with toxic products. Together with the generation of other pollutants, the emission of nitrogen oxides (NO x ) represents, due to its high toxicity, a great environmental risk. Appropriate measures must be taken for lowering NO x emission, both on new facilities and those already in operation. Basic technologies (primary reduction methods) of several generations, developed until now and used in practice, are presented in the paper. The technologies applicable on domestic facilities and adjusted to domestic coals have been given particular consideration. Proposition of primary methods for NO x emission reduction at coal-fired 200 MW power unit at TPS 'Nikola Tesla' is analyzed. The following methods have been considered in detail: flue gases recirculation, multi-stage combustion, low-NO x burners, additional over-fire air, multi-stage air intake into the furnace, staged fuel injection, grinding fineness increase, etc. Considerations were performed according to existing constructive characteristics of the furnace and the burners, and characteristics of used fuels, i. e. lignites from Kolubara pit. (Author)

Combustion behaviour of ultra clean coal obtained by chemical demineralisation

Energy Technology Data Exchange (ETDEWEB)

F. Rubiera; A. Arenillas; B. Arias; J.J. Pis; I. Suarez-Ruiz; K.M. Steel; J.W. Patrick [Instituto Nacional del Carbon, CSIC, Oviedo (Spain)

2003-10-01

The increasing environmental concern caused by the use of fossil fuels and the concomitant need for improved combustion efficiency is leading to the development of new coal cleaning and utilisation processes. However, the benefits achieved by the removal of most mineral matter from coal either by physical or chemical methods can be annulled if poor coal combustibility characteristics are attained. In this work a high volatile bituminous coal with 6% ash content was subjected to chemical demineralisation via hydrofluoric and nitric acid leaching, the ash content of the clean coal was reduced to 0.3%. The original and treated coals were devolatilised in a drop tube furnace and the structure and morphology of the resultant chars was analysed by optical and scanning electron microscopies. The reactivity characteristics of the chars were studied by isothermal combustion tests in air at different temperatures in a thermogravimetric system. Comparison of the combustion behaviour and pollutant emissions of both coals was conducted in a drop tube furnace operating at 1000{sup o}C. The results of this work indicate that the char obtained from the chemically treated coal presents very different structure, morphology and reactivity behaviour than the char from the original coal. The changes induced by the chemical treatment increased the combustion efficiency determined in the drop tube furnace, in fact higher burnout levels were obtained for the demineralised coal.

30 CFR 77.1105 - Internal combustion engines; fueling.

Science.gov (United States)

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Internal combustion engines; fueling. 77.1105 Section 77.1105 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE... COAL MINES Fire Protection § 77.1105 Internal combustion engines; fueling. Internal combustion engines...

N2O formation in combustion systems

International Nuclear Information System (INIS)

1989-11-01

The objective of this project is to characterize N 2 O emissions from combustion sources emphasizing N 2 O emissions from post-combustion selective gas phase NO x reduction processes and reburning. The processes to be evaluated include ammonia, urea and cyanuric acid injection and reburning. The project includes pilot-scale testing at two facilities supported by chemical kinetic modeling. Testing will be performed on both a gas-fired plug flow combustor and a pulverized-coal fired combustor. Work performed to date has included the performance of the initial detailed chemical kinetics calculations. These calculations showed that both urea and cyanuric acid produce significant quantities of N 2 O, while NH 3 injection produced negligible amounts. These kinetics data support limited test results reported for cyanuric acid and ammonia injection. Laboratory work to evaluate the selective gas phase NO x reduction processes listed above will begin in the gas-fired facility early in CY 1990. Testing to evaluate reburning at the coal-fired facility is currently planned to be performed in parallel with the testing at the gas-fired facility. Following completion of that work, additional kinetics calculations will be performed

Process simulation of co-firing torrefied biomass in a 220 MWe coal-fired power plant

International Nuclear Information System (INIS)

Li, Jun; Zhang, Xiaolei; Pawlak-Kruczek, Halina; Yang, Weihong; Kruczek, Pawel; Blasiak, Wlodzimierz

2014-01-01

Highlights: • The performances of torrefaction based co-firing power plant are simulated by using Aspen Plus. • Mass loss properties and released gaseous components have been studied during biomass torrefaction processes. • Mole fractions of CO 2 and CO account for 69–91% and 4–27% in total torrefied gases. • The electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. - Abstract: Torrefaction based co-firing in a pulverized coal boiler has been proposed for large percentage of biomass co-firing. A 220 MWe pulverized coal-power plant is simulated using Aspen Plus for full understanding the impacts of an additional torrefaction unit on the efficiency of the whole power plant, the studied process includes biomass drying, biomass torrefaction, mill systems, biomass/coal devolatilization and combustion, heat exchanges and power generation. Palm kernel shells (PKS) were torrefied at same residence time but 4 different temperatures, to prepare 4 torrefied biomasses with different degrees of torrefaction. During biomass torrefaction processes, the mass loss properties and released gaseous components have been studied. In addition, process simulations at varying torrefaction degrees and biomass co-firing ratios have been carried out to understand the properties of CO 2 emission and electricity efficiency in the studied torrefaction based co-firing power plant. According to the experimental results, the mole fractions of CO 2 and CO account for 69–91% and 4–27% in torrefied gases. The predicted results also showed that the electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. A deep torrefaction may not be recommended, because the power saved from biomass grinding is less than the heat consumed by the extra torrefaction process, depending on the heat sources

Effect of reaction temperature on the PM10 features during coal combustion

International Nuclear Information System (INIS)

Sui, J.C.; Du, Y.G.; Liu, Q.C.

2008-01-01

Coal-fired power plants produce fine fly ash consisting of particulate matter (PM). Particulate matter less than 10 micrometers in aerodynamic diameter (PM 1 0) is of significant concern because of its adverse environmental and health impacts. This paper studied the effect of reaction temperature on particulate matter (PM 1 0) emission and its chemical composition. The emission characteristics and elemental partition of PM 1 0 from coal combustion were investigated in a drop tube furnace. The paper discussed the experimental apparatus and conditions as well as the coal properties and sample analysis. Liupanshui (LPS) bituminous coal from China was used for the study. The fuel composition of LPS coal and the composition of low temperature ash of Chinese LPS coal were described. The paper also presented the results of the study with reference to particle size distribution and emission characteristic of PM 1 0; elemental partition within PM 1 0; and effect of the reaction temperature on elemental partition within PM 1 0. The PM mass size distribution was found to be bimodal. 14 refs., 2 tabs., 6 figs

The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

Energy Technology Data Exchange (ETDEWEB)

Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

2013-07-01

Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

Influence of staged-air on airflow, combustion characteristics and NO(x) emissions of a down-fired pulverized-coal 300 MW(e) utility boiler with direct flow split burners.

Science.gov (United States)

Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang

2010-02-01

Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.

Preparation and combustion of coal-water fuel from the Sin Pun coal deposit, southern Thailand

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-05-01

In response to an inquiry by the Department of Mineral Resources in Thailand, the Energy & Environmental Research Center (EERC) prepared a program to assess the responsiveness of Sin Pun lignite to the temperature and pressure conditions of hot-water drying. The results indicate that drying made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 27 wt% for the raw coal to about 15 wt% for the hot-water-dried (HWD) coals. The energy density for a pumpable coal-water fuel (CWF) indicates an increase from 4500 to 6100 Btu/lb by hot-water drying. Approximately 650 lb of HWD Sin Pun CWF were fired in the EERC`s combustion test facility. The fuel burned extremely well, with no feed problems noted during the course of the test. Fouling and slagging deposits each indicated a very low rate of ash deposition, with only a dusty layer formed on the cooled metal surfaces. The combustor was operated at between 20% and 25% excess air, resulting in a flue gas SO{sub 2} concentration averaging approximately 6500 parts per million.

Natural radioactivity level in coal and ash collected from Baoji coal-fired power plant

International Nuclear Information System (INIS)

Jia Xiaodan; Lu Xinwei

2006-01-01

Specific activities of natural radionuclides 226 Ra, 232 Th and 40 K were assessed in coal (3 samples), fly ash (17 samples) and bottom ash (6 samples) collected from Baoji coal-fired power plant. This paper analyzed the characteristics of 226 Ra, 232 Th and 40 K contents in bottom ash and fly ash, and studied the concentration factors of these radionuclides in ash in relation to those in coal. The level of natural radionuclides 226 Ra, 232 Th and 40 K of coal collected from Baoji coal-fired power plant are in the range of radionuclides contents of Chinese coal. The natural radioactivity level of fly ash collected from Baoji coal-fired power plant is close to Beijing and Shanghai coal-fired power plants. The paper farther assessed the possibility of fly ash of Baoji coal-fired power plant used as building materials according to the state standard. The results show that there are 29% samples exceeding the state limit when fly ash used as building materials. So the usage of fly ash in building material should be controlled. (authors)

Coal-fired electricity generation in Ontario

International Nuclear Information System (INIS)

2001-03-01

This report examines coal-fired electricity generation in Ontario and recommends actions to be taken by the provincial government to protect the environment. The recommendations are also designed to assist in making decisions about the environmental safeguards needed for a competitive electricity industry. The report examines air emissions from coal-fired generating plants in the larger context of air pollution in the province; summarizes background information on key air pollutants; provides an individual profile of all coal-fired power stations in the province; and benchmarks Ontario's emissions performance by comparing it with 19 nearby U.S. jurisdictions. Current and proposed environmental controls for fossil fuel power generation in the province are elaborated. Options for maximizing environmental performance and the framework for strengthening environmental protection are reviewed. The report also contains a series of findings and recommendations which are deemed necessary before the moratorium imposed on the sale of coal-fired electricity plants imposed in May 2000, can be lifted. tabs., figs

Least Square Fast Learning Network for modeling the combustion efficiency of a 300WM coal-fired boiler.

Science.gov (United States)

Li, Guoqiang; Niu, Peifeng; Wang, Huaibao; Liu, Yongchao

2014-03-01

This paper presents a novel artificial neural network with a very fast learning speed, all of whose weights and biases are determined by the twice Least Square method, so it is called Least Square Fast Learning Network (LSFLN). In addition, there is another difference from conventional neural networks, which is that the output neurons of LSFLN not only receive the information from the hidden layer neurons, but also receive the external information itself directly from the input neurons. In order to test the validity of LSFLN, it is applied to 6 classical regression applications, and also employed to build the functional relation between the combustion efficiency and operating parameters of a 300WM coal-fired boiler. Experimental results show that, compared with other methods, LSFLN with very less hidden neurons could achieve much better regression precision and generalization ability at a much faster learning speed. Copyright © 2013 Elsevier Ltd. All rights reserved.

Thermodynamic and economic analysis of the different variants of a coal-fired, 460 MW power plant using oxy-combustion technology

International Nuclear Information System (INIS)

Skorek-Osikowska, Anna; Bartela, Lukasz; Kotowicz, Janusz; Job, Marcin

2013-01-01

Highlights: • Mathematical models of an integrated oxy-combustion power plant. • Thermodynamic analysis of the modeled different cases of the plant. • Analysis of the methods of increasing the net efficiency of the plant. • Economic comparative analysis of the air-type and oxy-type plants. - Abstract: In the face of existing international provisions limiting the emissions of greenhouse gases, primarily carbon dioxide, it is necessary to introduce solutions that will allow the production of electricity from coal with high efficiency and low emissions. Oxy-combustion systems integrated with carbon capture and storage (CCS) installations may prove to be such a solution. This paper presents the main results from a thermodynamic analysis of a supercritical unit operating in oxy-combustion technology, fueled with pulverized coal with a power output of 460 MW. The parameters of the live steam in the analyzed system are 600 °C/30 MPa. To perform the numerical analyses, models of the individual components were built, including an oxygen production installation (ASU), a boiler, a steam cycle and a flue gas conditioning system (CPU). The models were built in the commercial programs GateCycle and Aspen and then integrated into the Excel environment. In this paper, different structures for an integrated oxy-type system were analyzed and compared. The auxiliary power rates were determined for individual technological installations of the oxy-combustion power plant. The highest value of this indicator, in the range between 15.65% and 19.10% was calculated for the cryogenic ASU. The total value of this index for the whole installation reaches as high as 35% for the base case. The use of waste heat from the interstage cooling of compressors in the air separation installation and flue gas conditioning system was considered as the methods of counteracting the efficiency decrease resulting from the introduction of ASU and CPU. The proposed configurations and optimization

acme: The Amendable Coal-Fire Modeling Exercise. A C++ Class Library for the Numerical Simulation of Coal-Fires

Science.gov (United States)

Wuttke, Manfred W.

2017-04-01

At LIAG, we use numerical models to develop and enhance understanding of coupled transport processes and to predict the dynamics of the system under consideration. Topics include geothermal heat utilization, subrosion processes, and spontaneous underground coal fires. Although the details make it inconvenient if not impossible to apply a single code implementation to all systems, their investigations go along similar paths: They all depend on the solution of coupled transport equations. We thus saw a need for a modular code system with open access for the various communities to maximize the shared synergistic effects. To this purpose we develop the oops! ( open object-oriented parallel solutions) - toolkit, a C++ class library for the numerical solution of mathematical models of coupled thermal, hydraulic and chemical processes. This is used to develop problem-specific libraries like acme( amendable coal-fire modeling exercise), a class library for the numerical simulation of coal-fires and applications like kobra (Kohlebrand, german for coal-fire), a numerical simulation code for standard coal-fire models. Basic principle of the oops!-code system is the provision of data types for the description of space and time dependent data fields, description of terms of partial differential equations (pde), their discretisation and solving methods. Coupling of different processes, described by their particular pde is modeled by an automatic timescale-ordered operator-splitting technique. acme is a derived coal-fire specific application library, depending on oops!. If specific functionalities of general interest are implemented and have been tested they will be assimilated into the main oops!-library. Interfaces to external pre- and post-processing tools are easily implemented. Thus a construction kit which can be arbitrarily amended is formed. With the kobra-application constructed with acme we study the processes and propagation of shallow coal seam fires in particular in

CFD study of temperature distribution in full scale boiler adopting in-furnace coal blending

International Nuclear Information System (INIS)

Fadhil, S S A; Hasini, H; Shuaib, N H

2013-01-01

This paper describes the investigation of temperature characteristics of an in-furnace combustion using different coals in a 700 MW full scale boiler. Single mixture fraction approach is adopted for combustion model of both primary and secondary coals. The primary coal was based on the properties of Adaro which has been used as the design coal for the boiler under investigation. The secondary blend coal was selected based on sub-bituminous coal with higher calorific value. Both coals are simultaneously injected into the furnace at alternate coal burner elevations. The general prediction of the temperature contours at primary combustion zone shows identical pattern compared with conventional single coal combustion in similar furnace. Reasonable agreement was achieved by the prediction of the average temperature at furnace exit. The temperature distribution is at different furnace elevation is non-uniform with higher temperature predicted at circumferential 'ring-like' region at lower burner levels for both cases. The maximum flame temperature is higher at the elevation where coal of higher calorific value is injected. The temperature magnitude is within the accepTable limit and the variations does not differ much compared to the conventional single coal combustion.

W.A. Parish Post Combustion CO₂ Capture and Sequestration Project Final Public Design Report

Energy Technology Data Exchange (ETDEWEB)

Armpriester, Anthony [Petra Nova Parish Holdings, Washington, DC (United States)

2017-02-17

The Petra Nova Project is a commercial scale post-combustion carbon dioxide capture project that is being developed by a joint venture between NRG Energy (NRG) and JX Nippon Oil and Gas Exploration (JX). The project is designed to separate and capture carbon dioxide from an existing coal-fired unit's flue gas slipstream at NRG's W.A. Parish Generation Station located southwest of Houston, Texas. The captured carbon dioxide will be transported by pipeline and injected into the West Ranch oil field to boost oil production. The project, which is partially funded by financial assistance from the U.S. Department of Energy will use Mitsubishi Heavy Industries of America, Inc.'s Kansai Mitsubishi Carbon Dioxide Recovery (KM-CDR(R)) advanced amine-based carbon dioxide absorption technology to treat and capture at least 90% of the carbon dioxide from a 240 megawatt equivalent flue gas slipstream off of Unit 8 at W.A. Parish. The project will capture approximately 5,000 tons of carbon dioxide per day or 1.5 million tons per year that Unit 8 would otherwise emit, representing the largest commercial scale deployment of post-combustion carbon dioxide capture at a coal power plant to date. The joint venture issued full notice to proceed in July 2014 and when complete, the project is expected to be the world's largest post-combustion carbon dioxide capture facility on an existing coal plant. The detailed engineering is sufficiently complete to prepare and issue the Final Public Design Report.

Influence of the overfire air ratio on the NO(x) emission and combustion characteristics of a down-fired 300-MW(e) utility boiler.

Science.gov (United States)

Ren, Feng; Li, Zhengqi; Chen, Zhichao; Fan, Subo; Liu, Guangkui

2010-08-15

Down-fired boilers used to burn low-volatile coals have high NO(x) emissions. To find a way of solving this problem, an overfire air (OFA) system was introduced on a 300 MW(e) down-fired boiler. Full-scale experiments were performed on this retrofitted boiler to explore the influence of the OFA ratio (the mass flux ratio of OFA to the total combustion air) on the combustion and NO(x) emission characteristics in the furnace. Measurements were taken of gas temperature distributions along the primary air and coal mixture flows, average gas temperatures along the furnace height, concentrations of gases such as O(2), CO, and NO(x) in the near-wall region and carbon content in the fly ash. Data were compared for five different OFA ratios. The results show that as the OFA ratio increases from 12% to 35%, the NO(x) emission decreases from 1308 to 966 mg/Nm(3) (at 6% O(2) dry) and the carbon content in the fly ash increases from 6.53% to 15.86%. Considering both the environmental and economic effect, 25% was chosen as the optimized OFA ratio.

Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

2008-04-30

This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

Comparative study of coal and biomass co-combustion with coal burning separately through emissions analysis

International Nuclear Information System (INIS)

Siddique, M.; Asadullah, A.; Khan, G.; Soomro, S.A.

2016-01-01

Appropriate eco-friendly methos to mitigate the problem of emissions from combustion of fossil fuel are highly demanded. The current study was focused on the effect of using coal and coal biomass co-combustion on the gaseous emissions. Different biomass were used along with coal. The coal used was lignite coal and the biomass' were tree waste, cow dung and banana tree leaves Various ratios of coal and biomass were used to investigate the combustion behavior of coal cow dung and 100% banana tree leaves emits less emission of CO, CO/sub 2/, NOx and SO/sub 2/ as compared to 100% coal, Maximum amount of CO emission were 1510.5 ppm for bannana tree waste and minimum amount obtained for lakhra coal and cow dung manure (70:30) of 684.667 leaves (90:10) and minimum amount of SO/sub 2/ present in samples is in lakhra coal-banana tree waste (80:20). The maximum amount of NO obtained for banana tree waste were 68 ppm whereas amount from cow dung manure (30.83 ppm). The study concludes that utilization of biomass with coal could make remedial action against environment pollution. (author)

Environmental indicators of the combustion of prospective coal water slurry containing petrochemicals.

Science.gov (United States)

Dmitrienko, Margarita A; Nyashina, Galina S; Strizhak, Pavel A

2017-09-15

Negative environmental impact of coal combustion has been known to humankind for a fairly long time. Sulfur and nitrogen oxides are considered the most dangerous anthropogenic emissions. A possible solution to this problem is replacing coal dust combustion with that of coal water slurry containing petrochemicals (CWSP). Coal processing wastes and used combustible liquids (oils, sludge, resins) are promising in terms of their economic and energy yield characteristics. However, no research has yet been conducted on the environmental indicators of fuels based on CWSP. The present work contains the findings of the research of CO, CO2, NOx, SOx emissions from the combustion of coals and CWSPs produced from coal processing waste (filter cakes). It is demonstrated for the first time that the concentrations of dangerous emissions from the combustion of CWSPs (carbon oxide and dioxide), even when combustible heavy liquid fractions are added, are not worse than those of coal. As for the concentration of sulfur and nitrogen oxides, it is significantly lower for CWSPs combustion as compared to coals. The presented research findings illustrate the prospects of the wide use of CWSPs as a fuel that is cheap and beneficial, in terms of both energy output and ecology, as compared to coal. Copyright © 2017 Elsevier B.V. All rights reserved.

Modeling of integrated environmental control systems for coal-fired power plants. Final report

Energy Technology Data Exchange (ETDEWEB)

Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

1991-05-01

The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to ``conventional`` technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

Understanding the effects of sulfur on mercury capture from coal-fired utility flue gases

Energy Technology Data Exchange (ETDEWEB)

Morris, E.A.; Morita, K.; Jia, C.Q. [University of Toronto, Toronto, ON (Canada)

2010-07-01

Coal combustion continues to be a major source of energy throughout the world and is the leading contributor to anthropogenic mercury emissions. Effective control of these emissions requires a good understanding of how other flue gas constituents such as sulfur dioxide (SO{sub 2}) and sulfur trioxide (SO{sub 3}) may interfere in the removal process. Most of the current literature suggests that SO{sub 2} hinders elemental mercury (Hg{sup 0}) oxidation by scavenging oxidizing species such as chlorine (Cl2) and reduces the overall efficiency of mercury capture, while there is evidence to suggest that SO{sub 2} with oxygen (O{sub 2}) enhances Hg{sup 0} oxidation by promoting Cl2 formation below 100{sup o}C. However, studies in which SO{sub 2} was shown to have a positive correlation with Hg{sup 0} oxidation in full-scale utilities indicate that these interactions may be heavily dependent on operating conditions, particularly chlorine content of the coal and temperature. While bench-scale studies explicitly targeting SO{sub 3} are scarce, the general consensus among full-scale coal-fired utilities is that its presence in flue gas has a strong negative correlation with mercury capture efficiency. The exact reason behind this observed correlation is not completely clear, however. While SO{sub 3} is an inevitable product of SO{sub 2} oxidation by O{sub 2}, a reaction that hinders Hg{sup 0} oxidation, it readily reacts with water vapor, forms sulfuric acid (H{sub 2 }SO{sub 4}) at the surface of carbon, and physically blocks active sites of carbon. On the other hand, H{sub 2}SO{sub 4} on carbon surfaces may increase mercury capacity either through the creation of oxidation sites on the carbon surface or through a direct reaction of mercury with the acid. However, neither of these beneficial impacts is expected to be of practical significance for an activated carbon injection system in a real coal-fired utility flue gas.

Effect of multiphase radiation on coal combustion in a pulverized coal jet flame

International Nuclear Information System (INIS)

Wu, Bifen; Roy, Somesh P.; Zhao, Xinyu; Modest, Michael F.

2017-01-01

The accurate modeling of coal combustion requires detailed radiative heat transfer models for both gaseous combustion products and solid coal particles. A multiphase Monte Carlo ray tracing (MCRT) radiation solver is developed in this work to simulate a laboratory-scale pulverized coal flame. The MCRT solver considers radiative interactions between coal particles and three major combustion products (CO 2 , H 2 O, and CO). A line-by-line spectral database for the gas phase and a size-dependent nongray correlation for the solid phase are employed to account for the nongray effects. The flame structure is significantly altered by considering nongray radiation and the lift-off height of the flame increases by approximately 35%, compared to the simulation without radiation. Radiation is also found to affect the evolution of coal particles considerably as it takes over as the dominant mode of heat transfer for medium-to-large coal particles downstream of the flame. To investigate the respective effects of spectral models for the gas and solid phases, a Planck-mean-based gray gas model and a size-independent gray particle model are applied in a frozen-field analysis of a steady-state snapshot of the flame. The gray gas approximation considerably underestimates the radiative source terms for both the gas phase and the solid phase. The gray coal approximation also leads to under-prediction of the particle emission and absorption. However, the level of under-prediction is not as significant as that resulting from the employment of the gray gas model. Finally, the effect of the spectral property of ash on radiation is also investigated and found to be insignificant for the present target flame. - Highlights: • A Monte Carlo–based nongray radiation solver is developed to study effects of radiation. • Radiation alters the lift-off height, and the distribution of temperature andspecies for the target flame. • Radiation alters the heat transfer mechanism of medium

Biodesulfurization of coals of different rank: Effect on combustion behavior

Energy Technology Data Exchange (ETDEWEB)

Rubiera, F.; Arenillas, A.; Fuente, E.; Pis, J.J. [CSIC, Oviedo (Spain). Inst. Nacional del Carbon; Marteinz, O.; Moran, A. [Univ. de Leon (Spain). Escuela de Ingenieria Tecnica Minera

1999-02-01

The emission of sulfur oxides during the combustion of coal is one of the causes, among other air pollution problems, of acid rain. The contribution of coal as the mainstay of power production will be determined by whether its environmental performance is equal or superior to other supply options. In this context, desulfurization of coal before combustion by biological methods was studied. Four Spanish high-sulfur content coals of different rank were inoculated with bacteria isolated from mine-drainage waters and with naturally occurring bacteria inherent in the coals to be treated. Higher levels of desulfurization were obtained in the case of the samples treated with their own accompanying bacteria and when aeration was increased. All the samples were amenable to the biodepyritization processes. However, it is of little value to achieve large sulfur reductions if a decrease in coal combustion performance is obtained in the process. For this reason, a comparison was made between the combustibility characteristics of the original coals and those of the biodesulfurized samples. Results indicated that combustibility was not substantially modified by the overall biological treatment. The benefits of reduced sulfur emissions into the atmosphere ought to be taken into account as part of the general evaluation of the processes.

A combustion model of vegetation burning in "Tiger" fire propagation tool