Effect of geometric imperfections on the ultimate moment capacity of cold-formed sigma-shape se

Directory of Open Access Journals (Sweden)

Bassem L. Gendy

2017-08-01

Full Text Available In recent years, cold formed steel sections are used more and more as primary framing components and as a secondary structural system. They are used as purlins and side rails or floor joist, and after that in the building envelops. Beams are not perfectly straight and are usually associated with geometric imperfections. Initial geometric imperfections can significantly influence the stability response of cold-formed steel members. This paper reports a numerical investigation concerning the effect of these imperfections on the behavior of the simply supported beams subjected to a uniform bending moment. The beam profile is cold formed sigma sections. Group of beams with different overall member slenderness ratios were studied. Several approaches have been utilized to model the geometric imperfections. First, the elastic buckling modes were considered as the imperfect beam shape. In this approach, the elastic buckling analysis was done first to get the elastic buckling modes. In the second approach, the imperfections were considered by assuming the beam bent in a half sine wave along its length. Finally, combination of these two approaches was considered. Results reveal that, the ultimate bending moments of beams with short and intermediate overall slenderness ratios are sensitive to the imperfect shape that comprise compression flange local buckling.

When do oxide precipitates form during consolidation of oxide dispersion strengthened steels?

Energy Technology Data Exchange (ETDEWEB)

Deschamps, A., E-mail: alexis.deschamps@grenoble-inp.fr [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); De Geuser, F. [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Malaplate, J.; Sornin, D. [DEN, DANS, DMN, Service de Recherches Métallurgiques Appliquées, CEA, Université Paris-Saclay, 91191 Gif-Sur-Yvette (France)

2016-12-15

The processing of oxide dispersion strengthened (ODS) steels involves ball milling, where the oxide forming species are driven in solid solution. Precipitation of the nanometre-scale oxides occurs during subsequent annealing and consolidation. This paper reports in-situ Small-Angle X-ray Scattering measurements of the formation of these precipitates during heating of cold-compressed as-milled powders. Clusters are already initially present, and precipitation starts at 300 °C. The maximum precipitate density is achieved at 600 °C, followed by very slow coarsening at higher temperature. These results open the way to understand the coupled evolution of precipitation and crystalline defects during heating and consolidation of ODS steels.

Work Hardening Behavior of 1020 Steel During Cold-Beating Simulation

Science.gov (United States)

CUI, Fengkui; LING, Yuanfei; XUE, Jinxue; LIU, Jia; LIU, Yuhui; LI, Yan

2017-03-01

The present research of cold-beating formation mainly focused on roller design and manufacture, kinematics, constitutive relation, metal flow law, thermo-mechanical coupling, surface micro-topography and microstructure evolution. However, the research on surface quality and performance of workpieces in the process of cold-beating is rare. Cold-beating simulation experiment of 1020 steel is conducted at room temperature and strain rates ranging from 2000 to 4000 s-1 base on the law of plastic forming. According to the experimental data, the model of strain hardening of 1020 steel is established, Scanning Electron Microscopy(SEM) is conducted, the mechanism of the work hardening of 1020 steel is clarified by analyzing microstructure variation of 1020 steel. It is found that the strain rate hardening effect of 1020 steel is stronger than the softening effect induced by increasing temperatures, the process of simulation cold-beating cause the grain shape of 1020 steel significant change and microstructure elongate significantly to form a fibrous tissue parallel to the direction of deformation, the higher strain rate, the more obvious grain refinement and the more hardening effect. Additionally, the change law of the work hardening rate is investigated, the relationship between dislocation density and strain, the relationship between work hardening rate and dislocation density is obtained. Results show that the change trend of the work hardening rate of 1020 steel is divided into two stages, the work hardening rate decreases dramatically in the first stage and slowly decreases in the second stage, finally tending toward zero. Dislocation density increases with increasing strain and strain rate, work hardening rate decreases with increasing dislocation density. The research results provide the basis for solving the problem of improving the surface quality and performance of workpieces under cold-beating formation of 1020 steel.

Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming Analysis, Simulation and Engineering Applications

CERN Document Server

Hu, Ping; Liu, Li-zhong; Zhu, Yi-guo

2013-01-01

Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: • the forming process, • constitutive equations, • hot boundary constraint treatment, and • hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software f...

An efficient genetic algorithm for the design optimization of cold-formed steel portal frame buildings

OpenAIRE

Phan, Thanh Duoc; Lim, James; Tanyimboh, Tiku T.; Sha, Wei

2013-01-01

The design optimization of a cold-formed steel portal frame building is considered in this paper. The proposed genetic algorithm (GA) optimizer considers both topology (i.e., frame spacing and pitch) and cross-sectional sizes of the main structural members as the decision variables. Previous GAs in the literature were characterized by poor convergence, including slow progress, that usually results in excessive computation times and/or frequent failure to achieve an optimal or near-optimal sol...

Forming of High-strength Steels Using a Hot-melt Dry Lubricant

DEFF Research Database (Denmark)

Hörnström, Sven-Erik; Karlsson, Erik; Olsson, Mikael

2008-01-01

during forming resulting in seizure of the tool/steel sheet contact and extensive scratching of the steel sheet surface. As a result, a number of concepts have been developed in order to reduce the tendency to galling in metal forming, including the development of new dry lubricants, new forming tool...... steel grades and improved surface engineering treatments such as the deposition of low friction CVD and PVD coatings. In the present study the performance of a hot-melt dry lubricant in the forming of hot and cold rolled and hot-dip galvanized high strength steel has been evaluated and compared...... with a conventional rust protection oil using four different tests methods, i.e. a strip reduction test, a bending under tension test, a stretch-forming test and a pin-on disc test. In the tests, two different cold work tool steels, a conventional steel grade and a nitrogen alloyed PM steel grade were evaluated...

Structure and Properties of Silica Glass Densified in Cold Compression and Hot Compression

Science.gov (United States)

Guerette, Michael; Ackerson, Michael R.; Thomas, Jay; Yuan, Fenglin; Bruce Watson, E.; Walker, David; Huang, Liping

2015-10-01

Silica glass has been shown in numerous studies to possess significant capacity for permanent densification under pressure at different temperatures to form high density amorphous (HDA) silica. However, it is unknown to what extent the processes leading to irreversible densification of silica glass in cold-compression at room temperature and in hot-compression (e.g., near glass transition temperature) are common in nature. In this work, a hot-compression technique was used to quench silica glass from high temperature (1100 °C) and high pressure (up to 8 GPa) conditions, which leads to density increase of ~25% and Young’s modulus increase of ~71% relative to that of pristine silica glass at ambient conditions. Our experiments and molecular dynamics (MD) simulations provide solid evidences that the intermediate-range order of the hot-compressed HDA silica is distinct from that of the counterpart cold-compressed at room temperature. This explains the much higher thermal and mechanical stability of the former than the latter upon heating and compression as revealed in our in-situ Brillouin light scattering (BLS) experiments. Our studies demonstrate the limitation of the resulting density as a structural indicator of polyamorphism, and point out the importance of temperature during compression in order to fundamentally understand HDA silica.

Advanced cold rolled steels for automotive applications

Energy Technology Data Exchange (ETDEWEB)

Hofmann, Harald; Mattissen, Dorothea; Schaumann, Thomas Wilhelm [ThyssenKrupp Steel AG, Center of Materials Excellence, Dortmund (Germany)

2009-01-15

Advanced high-strength steels offer a great potential for the further development of automobile bodies-in-white due to their combined mechanical properties of high formability and strength. They represent the first choice in material selection for strength and crash-relevant parts with challenging geometries. The intensive development of multiphase steels by ThyssenKrupp Steel has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex-phase steels are currently produced in addition to cold rolled dual phase (DP) and retained austenite (RA) or transformation induced plasticity (TRIP) steels. New continuously annealed grades of steel are being developed with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for the high demands of structural automobile components. These steels make use of the classic advantages of microalloying as well as the principles of DP steels and RA / TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (orig.)

Tension Behaviour on the Connection of the Cold-Formed Cut-Curved Steel Channel Section

Science.gov (United States)

Sani, Mohd Syahrul Hisyam Mohd; Muftah, Fadhluhartini; Fakri Muda, Mohd; Siang Tan, Cher

2017-08-01

Cold-formed steel (CFS) are utilised as a non-structural and structural element in construction activity especially a residential house and small building roof truss system. CFS with a lot of advantages and some of disadvantages such as buckling that must be prevented for roof truss production are being studied equally. CFS was used as a top chord of the roof truss system which normally a slender section is dramatically influenced to buckling failure and instability of the structure. So, the curved section is produced for a top chord for solving the compression member of the roof truss. Besides, there are lacked of design and production information about the CFS curved channel section. In the study, the CFS is bent by using a cut-curved method because of ease of production, without the use of skilled labour and high cost machine. The tension behaviour of the strengthening method of cut-curved or could be recognised as a connection of the cut-curved section was tested and analysed. There are seven types of connection was selected. From the testing and observation, it is shown the specimen with full weld along the cut section and adds with flange element plate with two self-drilling screws (F7A) was noted to have a higher value of ultimate load. Finally, there are three alternative methods of connection for CFS cut-curved that could be a reference for a contractor and further design.

Investigation of R-Factor for steel moment frame combined with cold-formed steel structures under different load patterns using pushover analysis

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Siavash Sadeghi

2017-08-01

Full Text Available The use of Lightweight Steel Frames (LSF has grown considerably in recent years all over the world due to its unique advantages such as being cost-effective and light-weight, easy and quick installment. Another application is to use them in order to increase the number of new floors on the existing buildings. But since the behavior of the combined structure is not clear, there is no possibility of increasing new floors with Lightweight Steel Frames. Therefore, through selecting and modeling three buildings of three, five and seven floors with steel moment frames in SAP2000 software and adding one or two new floors using Lightweight Steel Frames (LSF and conducting a non-linear static analysis with three different lateral load pattern, we dealt with the seismic behavior and determined the behavior coefficient of each of the combined structures. The results indicated that the use of cold-formed structures in order to add story do not have a significant impact on R-factor. In addition, R-factor depends on the type of the side loading pattern.

THIN-WALLED CROSS SECTION SHAPE INFLUENCE ON STEEL MEMBER RESISTANCE

Directory of Open Access Journals (Sweden)

Elżbieta Urbańska-Galewska

2016-03-01

Full Text Available This work describes why trending thin-walled technology is achieving popularity in steel construction sector. A purpose of this article is to present the influence of the cold-formed element cross-section shape on an axial compression and a bending moment resistance. The authors have considered four different shapes assuming constant section area and thickness. Calculations were based on three different steel grades taking into account local, distortional and overall buckling. The results are presented in a tabular and a graphical way and clearly confirm that cross-section forming distinctly impact the cold-formed member resistance. The authors choose these cross-sections that work better in compression state and the other (those slender and high that function more efficiently are subjected to bending.

Torsional Restraint Problem of Steel Cold-Formed Beams Restrained By Planar Members

Science.gov (United States)

Balázs, Ivan; Melcher, Jindřich; Pešek, Ondřej

2017-10-01

The effect of continuous or discrete lateral and torsional restraints of metal thinwalled members along their spans can positively influence their buckling resistance and thus contribute to more economical structural design. The prevention of displacement and rotation of the cross-section results in stabilization of the member. The restraints can practically be provided e.g. by planar members of cladding supported by metal members (purlins, girts). The rate of stabilization of a member can be quantified using values of shear and rotational stiffness provided by the adjacent planar members. While the lateral restraint effected by certain shear stiffness can be often considered as sufficient, the complete torsional restraint can be safely considered in some practical cases only. Otherwise the values of the appropriate rotational stiffness provided by adjacent planar members may not be satisfactory to ensure full torsional restraint and only incomplete restraint is available. Its verification should be performed using theoretical and experimental analyses. The paper focuses on problem of steel thin-walled coldformed beams stabilized by planar members and investigates the effect of the magnitude of the rotational stiffness provided by the planar members on the resistance of the steel members. Cold-formed steel beams supporting planar members of cladding are considered. Full lateral restraint and incomplete torsional restraint are assumed. Numerical analyses performed using a finite element method software indicate considerable influence of the torsional restraint on the buckling resistance of a steel thin-walled member. Utilization of the torsional restraint in the frame of sizing of a stabilized beam can result in more efficient structural design. The paper quantifies this effect for some selected cases and summarizes results of numerical analysis.

Effect of Web Holes and Bearing Stiffeners on Flexural-Shear Interaction Strength of Steel Cold-Formed C-Channel Sections

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Iman Faridmehr

Full Text Available Abstract This paper presents an investigation on interaction equation between the required flexural strength, M, and the required shear strength, V, of cold-formed C-channels with web holes and bearing stiffeners. The primarily shear condition test was employed to study total 8 back to back lipped C channel sections of 95 and 100 mm depth when bearing stiffeners and circular holes were placed at center and both ends of specimens. The interaction equation were evaluated via Direct Strength Method, DSM, in accordance with the American Iron and Steel Institute for the design of cold-formed steel structural members, AISI 2007. A nonlinear finite element model was developed and verified against the test results in terms of failure buckling modes. It was concluded that the M-V interaction equation for specimens with web stiffeners was conservative where these specimens experienced plastic failure mode rather than local (Msl or distortional (Msd buckling mode. Moreover, the results indicated that proposed M-V interaction equation calculated by local buckling strength (Msl adequately predicted the behavior of specimens with circular web holes.

Use of fracture mechanics for estimation of cold resistance of structural steels

International Nuclear Information System (INIS)

Vikulin, A.V.; Solntsev, Yu.P.

1988-01-01

Structural steel cold resistance diagrams are developed and constructed in the form of testing temperature dependences on critical length of crack in endless plate. The diagrams allow one to determine critical temperature using steel samples without conducting complex and labour-consuming testings

Seismic Failure Mechanism of Reinforced Cold-Formed Steel Shear Wall System Based on Structural Vulnerability Analysis

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Jihong Ye

2017-02-01

Full Text Available A series of structural vulnerability analyses are conducted on a reinforced cold-formed steel (RCFS shear wall system and a traditional cold-formed steel (CFS shear wall system subjected to earthquake hazard based on forms in order to investigate their failure mechanisms. The RCFS shear wall adopts rigid beam-column joints and continuous concrete-filled CFS tube end studs rather than coupled-C section end studs that are used in traditional CFS shear walls, to achieve the rigid connections in both beam-column joints and column bases. The results show that: the RCFS and traditional CFS shear wall systems both exhibit the maximum vulnerability index associated with the failure mode in the first story. Therefore, the first story is likely to be a weakness of the CFS shear wall system. Once the wall is damaged, the traditional CFS shear wall system would collapse because the shear wall is the only lateral-resisting component. However, the collapse resistance of the RCFS shear wall system is effectively enhanced by the second defense, which is provided by a framework integrated by rigid beam-column joints and fixed column bases. The predicted collapse mode with maximum vulnerability index that was obtained by structural vulnerability analysis agrees well with the experimental result, and the structural vulnerability method is thereby verified to be reasonable to identify the weaknesses of framed structures and predict their collapse modes. Additionally, the quantitative vulnerability index indicates that the RCFS shear wall system exhibits better robustness compared to the traditional one. Furthermore, the “strong frame weak wallboard” and the “strong column weak beam” are proposed in this study as conceptional designations for the RCFS shear wall systems.

Steel weldability. Underbead cold cracking

International Nuclear Information System (INIS)

Marquet, F.; Defourny, J.; Bragard, A.

1977-01-01

The problem of underbead cold cracking has been studied by the implant technique. This approach allows to take into account in a quantitative manner the different factors acting on the cold cracking phenomenon: structure under the weld bead, level of restraint, hydrogen content in the molten metal. The influence of the metallurgical factors depending from the chemical composition of the steel has been examined. It appeared that carbon equivalent is an important factor to explain cold cracking sensitivity but that it is not sufficient to characterize the steel. The results have shown that vanadium may have a deleterious effect on the resistance to cold cracking when the hydrogen content is high and that small silicon additions are beneficient. The influence of the diffusible hydrogen content has been checked and the important action of pre- and postheating has been shown. These treatments allow the hydrogen to escape from the weld before the metal has been damaged. Some inclusions (sulphides) may also decrease the influence of hydrogen. A method based on the implant tests has been proposed which allows to choose and to control safe welding conditions regarding cold cracking

Feasibility of Steel Fiber-Reinforced Rubberized Concrete in Cold Regions for High Volume Intersections

Science.gov (United States)

Abou Eid, Mahear A.

There are many challenges faced with the use of Portland Cement Concrete (PCC) in cold regions, but with the inclusion of new technologies such as steel fibers and recycled tire crumb rubber efficient construction may be possible. Research was conducted on a modified concrete material that included both steel fibers and crumb rubber. The composite material was called Steel Fiber-Reinforced Rubberized Concrete (SFRRC). The objective of this investigation was to provide evidence showing that SFRRC can reduce tire rutting compared to asphaltic pavement. In addition, the research showed that the SFRRC could withstand freeze-thaw cycles and increase service life of roadways. Several tests were performed to determine the characteristics of the material. Freeze-thaw testing was performed to determine compressive strength loss and visual deterioration of the material. Wheel tracker rut testing was performed both with the standard steel wheel and with a modified studded rubber tire to determine plastic deformation and rut resistance. An experimental test slab was cast in place on a public approach to observe the construction procedures, the effects of studded tire wear and the frost actions in cold region conditions. Based on freeze-thaw and wheel tracker test results and observations of the experimental test slab, the SFRRC material shows viability in cold regions for resisting freeze-thaw actions. The freeze-thaw testing resulted in increased compressive strength after 300 freeze-thaw cycles and very low deterioration of material compared to standard PCC. The wheel tracker testing resulted in very low plastic deformation and minor material rutting with use of the studded rubber tire. The test slab showed very minor surface wear, no freeze-thaw cracking and no rutting after one winter of use. It is recommended that further testing of the material be conducted by means of a large-scale trial section. This would provide information with respect to cost analysis and

Structural aspects of cold-formed steel section designed as U-shape composite beam

Science.gov (United States)

Saggaff, Anis; Tahir, Mahmood Md.; Azimi, Mohammadamin; Alhajri, T. M.

2017-11-01

Composite beam construction usually associated with old-style Hot-Rolled Steel Section (HRSS) has proven to act much better in compare with Cold-Formed Steel Section (CFSS) sections due to thicker section. Due, it's getting popular to replace HRSS with CFSS in some aspects as a composite beam. The advantages such as lightweight, cost effective and easy to install have contributed to the apply CFSS as a preferred construction material for composite beam. There is a few technical data available regarding the application of the usage of CFSS as a composite system, despite the potentials use for residential and light-weight industrial constructions. This paper presents an experimental tests results which have been conducted using CFSS as composite beam. Composite action of CFSS arranged as double beam with Self-Compacting Concrete (SCC) slab are integrated together with bolted shear connectors were used. A full-scale test comprised of 3 proposed composite beam specimens with bolted shear connector spaced at 300 mm interval of grade 8.8 was using single nut with washer on flange of CFS, cast to the slab and loaded until failed. The test show that the bolted shear connector yielded better capacity of ultimate strength and ultimate moment for the proposed composite beam. It can be concluded that, bolted shear connectors of 16 mm in diameter performed better than the other diameter size of bolted shear connectors.

FATIGUE BEHAVIOR OF HOT-ROLLED STEEL INTENDED FOR COLD FORMING

Directory of Open Access Journals (Sweden)

Gejza Rosenberg

2011-07-01

Full Text Available In the work, there are presented measured tension and fatigue properties of eight low-carbon steels moulded in form of 20 kg ingots that were processed by controlled regime of rolling /cooling and then exposed to simulated effect of two coiling temperatures. The experimental results presented in the work show, that steels with ferrite-martensite or ferrite-bainitic microstructure have in comparison to ferrite-pearlitic or ferrite-carbidic microstructure better strength-plastic properties, but worse resistance to cyclic loading.

A comprehensive review on cold work of AISI D2 tool steel

Science.gov (United States)

Abdul Rahim, Mohd Aidil Shah bin; Minhat, Mohamad bin; Hussein, Nur Izan Syahriah Binti; Salleh, Mohd Shukor bin

2017-11-01

As a common material in mould and die application, AISI D2 cold work tool steel has proven to be a promising chosen material in the industries. However, challenges remain in using AISI D2 through a modified version with a considerable progress having been made in recent years. This paper provides a critical review of the original as-cast AISI D2 cold work tool steel up to the modified version. The main purpose is to develop an understanding of current modified tool steel trend; the machinability of AISI D2 (drilling, milling, turning, grinding and EDM/WEDM; and the microstructure evolution and mechanical properties of these cold work tool steels due to the presence of alloy materials in the steel matrix. The doping of rare earth alloy element, new steel fabrication processes, significant process parameter in machinability and surface treatment shows that there have been few empirical investigations into these cold work tool steel alloys. This study has discovered that cold work tool steel will remain to be explored in order to survive in the steel industries.

The influence of cold work on the oxidation behaviour of stainless steel

International Nuclear Information System (INIS)

Langevoort, J.C.

1985-01-01

In this thesis the study of the interaction of oxygen gas with stainless steel surfaces is described. Thermogravimetry, microscopy and ellipsometry have been used to follow the oxidation in situ, while EDX, AES and XPS have been used to determine the oxide compositions. The aim of this thesis is to reveal the influence on the oxidation behaviour of stainless steel of i) cold work (rolling, drawing, milling, polishing and Ar ion bombardment) ii) the initially formed oxide and iii) the experimental conditions. Two types of stainless steels have been used (AISI 304 (a 18/8 Cr/Ni steel) and Incoloy 800 H (a 20/30 Cr/Ni steel)). (Auth.)

Scientific and Technological Principles of Development of New Cold-Resistant Arc-Steels (Steels for Arctic Applications)

Science.gov (United States)

Sych, O. V.; Khlusova, E. I.; Yashin, E. A.

2017-12-01

The paper presents the results of quantitative analysis of C, Mn, Ni and Cu content on strength and cold-resistance of rolled plates. Relations between the ferritic-bainitic structure morphology and anisotropy and steel performance characteristics have been established. Influence of thermal and deformation rolling patterns on steel structure has been studied. The steel chemical composition has been improved and precision thermomechanical processing conditions for production of cold-resistant Arc-steel plates have been developed.

Compressibility of 304 Stainless Steel Powder Metallurgy Materials Reinforced with 304 Short Stainless Steel Fibers.

Science.gov (United States)

Yao, Bibo; Zhou, Zhaoyao; Duan, Liuyang; Xiao, Zhiyu

2016-03-04

Powder metallurgy (P/M) technique is usually used for manufacturing porous metal materials. However, some P/M materials are limitedly used in engineering for their performance deficiency. A novel 304 stainless steel P/M material was produced by a solid-state sintering of 304 stainless steel powders and 304 short stainless steel fibers, which were alternately laid in layers according to mass ratio. In this paper, the compressive properties of the P/M materials were characterized by a series of uniaxial compression tests. The effects of fiber content, compaction pressure and high temperature nitriding on compressive properties were investigated. The results indicated that, without nitriding, the samples changed from cuboid to cydariform without damage in the process of compression. The compressive stress was enhanced with increasing fiber content ranging from 0 to 8 wt.%. For compaction pressure from 55 to 75 MPa, greater compaction pressure improved compressive stress. Moreover, high temperature nitriding was able to significantly improve the yield stress, but collapse failure eventually occurred.

MM99.70 - MODELS FOR FRICTION AND MATERIAL STRESS STRAIN HARDENING IN COLD FORMING

DEFF Research Database (Denmark)

Eriksen, Morten

1999-01-01

and tool temperature for four different combination of basic material, conversion layer and lubricant. Furthermore flow stress curves for aluminium, steel and stainless steel are given at varying slug temperatures in the range which can be reached in cold forming (25-200C).The documentation is divided...

Compressibility of 304 Stainless Steel Powder Metallurgy Materials Reinforced with 304 Short Stainless Steel Fibers

Directory of Open Access Journals (Sweden)

Bibo Yao

2016-03-01

Full Text Available Powder metallurgy (P/M technique is usually used for manufacturing porous metal materials. However, some P/M materials are limitedly used in engineering for their performance deficiency. A novel 304 stainless steel P/M material was produced by a solid-state sintering of 304 stainless steel powders and 304 short stainless steel fibers, which were alternately laid in layers according to mass ratio. In this paper, the compressive properties of the P/M materials were characterized by a series of uniaxial compression tests. The effects of fiber content, compaction pressure and high temperature nitriding on compressive properties were investigated. The results indicated that, without nitriding, the samples changed from cuboid to cydariform without damage in the process of compression. The compressive stress was enhanced with increasing fiber content ranging from 0 to 8 wt.%. For compaction pressure from 55 to 75 MPa, greater compaction pressure improved compressive stress. Moreover, high temperature nitriding was able to significantly improve the yield stress, but collapse failure eventually occurred.

Influence of cold work on the diffusion of ion-implanted nitrogen in D9 steel using nuclear reaction analysis

International Nuclear Information System (INIS)

Arunkumar, J.; David, C.; Panigrahi, B.K.; Nair, K.G.M.

2014-01-01

D9 steels and their modified versions are envisaged for use as fuel cladding and wrapper materials in the Indian fast breeder reactor (FBR) programme. The role played by interstitially dissolved nitrogen in steel matrices for the stabilization of austenitic phase, increase of strength and corrosion resistance is well known. Various factors: the role of grain boundaries and the their orientation, stress mediation, grain fragmentation and production of short circuit paths as a result of compressive stress are known to affect the diffusion of nitrogen. Basically, cold working produces plethora of defects throughout the sample as compared to its solution annealed state. Our earlier studies on 1 x10"1"5 and 5x10"1"5 N"1"5 implanted Solution Annealed D9 (SAD9) showed significant vacancy-nitrogen complexes for higher fluence. Hence, thermal diffusion behaviour of nitrogen was studied in 5 x10"1"5 -N"1"5 implanted samples in solution annealed state. In the present study, to understand the influence of cold work, similar thermal diffusion behaviour of nitrogen has been studied in Cold Worked D9 steel (CWD9) using nuclear reaction analysis

Compressive Behavior of Fiber-Reinforced Concrete with End-Hooked Steel Fibers

Directory of Open Access Journals (Sweden)

Seong-Cheol Lee

2015-03-01

Full Text Available In this paper, the compressive behavior of fiber-reinforced concrete with end-hooked steel fibers has been investigated through a uniaxial compression test in which the variables were concrete compressive strength, fiber volumetric ratio, and fiber aspect ratio (length to diameter. In order to minimize the effect of specimen size on fiber distribution, 48 cylinder specimens 150 mm in diameter and 300 mm in height were prepared and then subjected to uniaxial compression. From the test results, it was shown that steel fiber-reinforced concrete (SFRC specimens exhibited ductile behavior after reaching their compressive strength. It was also shown that the strain at the compressive strength generally increased along with an increase in the fiber volumetric ratio and fiber aspect ratio, while the elastic modulus decreased. With consideration for the effect of steel fibers, a model for the stress–strain relationship of SFRC under compression is proposed here. Simple formulae to predict the strain at the compressive strength and the elastic modulus of SFRC were developed as well. The proposed model and formulae will be useful for realistic predictions of the structural behavior of SFRC members or structures.

Compressive Behavior of Fiber-Reinforced Concrete with End-Hooked Steel Fibers.

Science.gov (United States)

Lee, Seong-Cheol; Oh, Joung-Hwan; Cho, Jae-Yeol

2015-03-27

In this paper, the compressive behavior of fiber-reinforced concrete with end-hooked steel fibers has been investigated through a uniaxial compression test in which the variables were concrete compressive strength, fiber volumetric ratio, and fiber aspect ratio (length to diameter). In order to minimize the effect of specimen size on fiber distribution, 48 cylinder specimens 150 mm in diameter and 300 mm in height were prepared and then subjected to uniaxial compression. From the test results, it was shown that steel fiber-reinforced concrete (SFRC) specimens exhibited ductile behavior after reaching their compressive strength. It was also shown that the strain at the compressive strength generally increased along with an increase in the fiber volumetric ratio and fiber aspect ratio, while the elastic modulus decreased. With consideration for the effect of steel fibers, a model for the stress-strain relationship of SFRC under compression is proposed here. Simple formulae to predict the strain at the compressive strength and the elastic modulus of SFRC were developed as well. The proposed model and formulae will be useful for realistic predictions of the structural behavior of SFRC members or structures.

Measurements of Residual Stresses In Cold-Rolled 304 Stainless Steel Plates Using X-Ray Diffraction with Rietveld Refinement Method

International Nuclear Information System (INIS)

Parikin; Killen, P; Rafterry, A.

2009-01-01

The determination of the residual stresses using X-ray powder diffraction in a series of cold-rolled 304 stainless steel plates, deforming 0, 34, 84, 152, 158, 175 and 196 % reduction in thickness has been carried out. The diffraction data were analyzed using the Rietveld structure refinement method. The analysis shows that for all specimens, the martensite particles are closely in compression and the austenite matrix is in tension. Both the martensite and austenite, for a sample reducing 34% in thickness (containing of about 1% martensite phase) the average lattice strains are anisotropic and decrease approximately exponential with an increase in the corresponding percent reduction (essentially phase content). It is shown that this feature can be qualitatively understood by taking into consideration the thermal expansion mismatch between the martensite and austenite grains. Also, for all cold-rolled stainless steel specimens, the diffraction peaks are broader than the unrolled one (instrumental resolution), indicating that the strains in these specimens are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was predicted. The average residual stresses in cold-rolled 304 stainless steel plates showed a combination effect of hydrostatic stresses of the martensite particles and the austenite matrix. (author)

Compressive behavior of steel fiber reinforced recycled aggregate concrete after exposure to elevated temperatures

OpenAIRE

Chen, G. M.; He, Y. H.; Yang, H.; Chen, J. F.; Guo, Y.C.

2014-01-01

For sustainability considerations, the use of recycled aggregate in concrete has attracted many interests in the research community. One of the main concerns for using such concrete in buildings is its spalling in fire. This may be alleviated by adding steel fibers to form steel fiber reinforced recycled aggregate concrete (SFRAC). This paper presents an experimental investigation into the compressive properties of SFRAC cylinders after exposure to elevated temperatures, including the compres...

Microstructural evolution in Fe-0.13P-0.05C steel during compression at elevated temperatures

Science.gov (United States)

Mehta, Y.; K, Rajput S.; P, Chaudhari G.; V, Dabhade V.

2018-03-01

The microstructural evolution was studied in order to adjust the processing parameters for hot forming. Fe-0.13P-0.05C steel was subjected to hot compression tests using a thermo-mechanical simulator. The tests were performed at the temperatures ranging from 800°C-950°C. The strain rates chosen at all these temperatures were 0.01, 0.1 and 1 s‑1. The effects of the strain rates and hot compression temperatures on the microstructural aspects of the steel were examined using optical microscopy. The outcomes indicate that the mean grain dimension of the hot compressed Fe-0.13P-0.05C steel escalates with increases in the deformation temperature and also with decreases in strain rate. Dynamic recrystallization was observed to be the instrument of grain refinement. The minimum grain dimension of 5.6 μm was attained at 800°C and 0.1s‑1.

Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

Energy Technology Data Exchange (ETDEWEB)

Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

2015-12-15

These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

International Nuclear Information System (INIS)

Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang

2015-01-01

These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys

Study on Shear Performance of Cold-formed Steel Composite Wall with New Type of stud

Science.gov (United States)

Wang, Chungang; Yue, Sizhe; Liu, Hong; Zhang, Zhuangnan

2018-03-01

The shear resistance of single oriented-strand board wall and single gypsum board wall can be improved in different degrees by increasing strength of steel. The experimental data of literatures were used, and the test specimens had been simulated and validated by ABAQUS finite element analysis. According to the research, it showed that the compressive bearing capacity of the new stud composite wall was much better than the common stud composite wall, so the establishment and research of all models had been based on the new section stud. The analysis results show that when using new type of stud the shear resistance of the single oriented-strand board wall can be improved efficiently by increasing strength of steel, but the shear resistance of the single gypsum wall can be increased little.

Effects of Controlled Cooling-Induced Ferrite-Pearlite Microstructure on the Cold Forgeability of XC45 Steel

Science.gov (United States)

Hu, Chengliang; Chen, Lunqiang; Zhao, Zhen; Gong, Aijun; Shi, Weibing

2018-05-01

The combination of hot/warm and cold forging with an intermediate controlled cooling process is a promising approach to saving costs in the manufacture of automobile parts. In this work, the effects of the ferrite-pearlite microstructure, which formed after controlled cooling, on the cold forgeability of a medium-carbon steel were investigated. Different specimens for both normal and notched tensile tests were directly heated to high temperature and then cooled down at different cooling rates, producing different ferrite volume fractions, ranging from 6.69 to 40.53%, in the ferrite-pearlite microstructure. The yield strength, ultimate tensile strength, elongation rate, percentage reduction of area, and fracture strain were measured by tensile testing. The yield strength, indicating deformation resistance, and fracture strain, indicating formability, were used to evaluate the cold forgeability. As the ferrite volume fraction increased, the cold forgeability of the dual-phase ferritic-pearlitic steel improved. A quantitatively relationship between the ferrite volume fraction and the evaluation indexes of cold forgeability for XC45 steel was obtained from the test data. To validate the mathematical relationship, different tensile specimens machined from real hot-forged workpieces were tested. There was good agreement between the predicted and measured values. Our predictions from the relationship for cold forgeability had an absolute error less than 5%, which is acceptable for industrial applications and will help to guide the design of combined forging processes.

The Morphology of Intermediate Structures Formed During Bainite Transformation in HSLA Steels

Science.gov (United States)

Seidurov, Mikhail N.; Kovalev, Sergey V.; Zubkov, Alexander S.

2017-10-01

The paper deals with the structure of bainite formed under the influence of thermal deformation cycles of welding in low-carbon bainitic class steels. Morphology features associated with the formation of mesoferrite and granular bainite determines the high cold resistance of welded joints.

Advanced cold rolled steels for automotive applications

Energy Technology Data Exchange (ETDEWEB)

Hofmann, H. [ThyssenKrupp Steel AG, Eberhardstrasse 12, 44145 Dortmund (Germany); Mattissen, D.; Schaumann, T.W. [ThyssenKrupp Steel AG, Duisburg (Germany)

2006-09-15

Advanced multiphase steels offer a great potential for bodies-in-white through their combination of formability and achievable component strength levels. They are first choice for strength and crash-relevant parts of challenging geometry. The intensive development of high-strength multiphase steels by ThyssenKrupp has led to hot dip galvanizing concepts with an outstanding forming potential. Hot rolled, hot dip galvanized complex phase steels are currently produced in addition to cold rolled DP and RA steels. New continuously annealed grades with tensile strength levels of up to 1000 MPa in combination with sufficient ductility for applications mainly in the field of structural automobile elements make use of the classic advantages of microalloying as well as the principles of DP and TRIP steels. Further improvement of properties will be reached by the new class of high manganese alloyed steels. (Abstract Copyright [2006], Wiley Periodicals, Inc.) [German] Fortschrittliche Multiphasen-Staehle eroeffnen wegen der inzwischen erreichbaren Kombination aus Umformbarkeit und Bauteilfestigkeit ein enormes Potenzial fuer Rohkarosserien. Sie stellen eine erste Wahl dar, wenn es um Festigkeit und um Crashsicherheit geht und besondere Anforderungen an die Bauteilgeometrien gestellt werden. Bei ThyssenKrupp hat die Entwicklung hochfester Multiphasen-Staehle in Verbindung mit dem Feuerverzinken zur Realisierung von Blechhalbzeugen gefuehrt, die hervorragend formbar sind. Es werden heute feuerverzinkte Komplexphasenstaehle neben den bewaehrten kaltgewalzten Dualphasen(DP) - und Retained Austenit(RA)-Staehlen produziert. Die neuen kontinuierlich gegluehten Stahlvarianten mit Festigkeiten bis zu 1000 MPa in Kombination mit der bei Strukturbauteilen im Automobilbau geforderten Duktilitaet nutzen sowohl die klassischen Vorteile des Mikrolegierens aus und dazu die Prinzipien, die man bei DP- und TRIP-Staehlen anwendet. Eine weitere Verbesserung des Eigenschaftsprofils wird mit dem

Optimum Compressive Strength of Hardened Sandcrete Building Blocks with Steel Chips

Directory of Open Access Journals (Sweden)

Alohan Omoregie

2013-02-01

Full Text Available The recycling of steel chips into an environmentally friendly, responsive, and profitable commodity in the manufacturing and construction industries is a huge and difficult challenge. Several strategies designed for the management and processing of this waste in developed countries have been largely unsuccessful in developing countries mainly due to its capital-intensive nature. To this end, this investigation attempts to provide an alternative solution to the recycling of this material by maximizing its utility value in the building construction industry. This is to establish their influence on the compressive strength of sandcrete hollow blocks and solid cubes with the aim of specifying the range percent of steel chips for the sandcrete optimum compressive strength value. This is particularly important for developing countries in sub-Saharan Africa, and even Latin America where most sandcrete blocks exhibit compressive strengths far below standard requirements. Percentages of steel chips relative to the weight of cement were varied and blended with the sand in an attempt to improve the sand grading parameters. The steel chips variations were one, two, three, four, five, ten and fifteen percent respectively. It was confirmed that the grading parameters were improved and there were significant increases in the compressive strength of the blocks and cube samples. The greatest improvement was noticed at four percent steel chips and sand combination. Using the plotted profile, the margin of steel chips additions for the optimum compressive strength was also established. It is recommended that steel chip sandcrete blocks are suitable for both internal load bearing, and non-load bearing walls, in areas where they are not subjected to moisture ingress. However, for external walls, and in areas where they are liable to moisture attack after laying, the surfaces should be well rendered. Below ground level, the surfaces should be coated with a water

A friction model for cold forging of aluminum, steel and stainless steel provided with conversion coating and solid film lubricant

DEFF Research Database (Denmark)

Bay, Niels; Eriksen, Morten; Tan, Xincai

2011-01-01

Adopting a simulative tribology test system for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...

Effect of cold compress application on tissue temperature in healthy dogs.

Science.gov (United States)

Millard, Ralph P; Towle-Millard, Heather A; Rankin, David C; Roush, James K

2013-03-01

To measure the effect of cold compress application on tissue temperature in healthy dogs. 10 healthy mixed-breed dogs. Dogs were sedated with hydromorphone (0.1 mg/kg, IV) and diazepam (0.25 mg/kg, IV). Three 24-gauge thermocouple needles were inserted to a depth of 0.5 (superficial), 1.0 (middle), and 1.5 (deep) cm into a shaved, lumbar, epaxial region to measure tissue temperature. Cold (-16.8°C) compresses were applied with gravity dependence for periods of 5, 10, and 20 minutes. Tissue temperature was recorded before compress application and at intervals for up to 80 minutes after application. Control data were collected while dogs received identical sedation but with no cold compress. Mean temperature associated with 5 minutes of application at the superficial depth was significantly decreased, compared with control temperatures. Application for 10 and 20 minutes significantly reduced the temperature at all depths, compared with controls and 5 minutes of application. Twenty minutes of application significantly decreased temperature at only the middle depth, compared with 10 minutes of application. With this method of cold treatment, increasing application time from 10 to 20 minutes caused a further significant temperature change at only the middle tissue depth; however, for maximal cooling, the minimum time of application should be 20 minutes. Possible changes in tissue temperature and adverse effects of application > 20 minutes require further evaluation.

Cold forming of aluminium - State of the art

DEFF Research Database (Denmark)

Bay, Niels

1997-01-01

The ongoing development of cold forging technology has been manifested lately by the increasing application of components in cold forged aluminium alloys. Applying precipitation hardening alloys components with great strength/weight ratio can be produced with a strength comparable...... to that of unalloyed steel. After description of the different types of alloys and their individual properties and applications, the special requirements for tool design by cold forging in aluminium is discussed. Finally, a large number of industrial examples on cold forged aluminium components are presented. (C) 1997...

The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

Science.gov (United States)

Elramady, Alyaa Gamal

The aim of this research project is to correlate the plastic deformation and mechanical instability of casing steel materials with corrosion behavior and surface change, in order to identify a tolerable degree of deformation for casing steel materials. While the corrosion of pipeline and casing steels has been investigated extensively, corrosion of these steels in sweet environments with respect to plastic deformation due to bending, rolling, autofrettage, or handling needs more investigation. Downhole tubular expansion of pipes (casings) is becoming standard practice in the petroleum industry to repair damaged casings, shutdown perforations, and ultimately achieve mono-diameter wells. Tubular expansion is a cold-drawing metal forming process, which consists of running conical mandrels through casings either mechanically using a piston or hydraulically by applying a back pressure. This mechanism subjects the pipes to large radial plastic deformations of up to 30 pct. of the inner diameter. It is known that cold-working is a way of strengthening materials such as low carbon steel, but given that this material will be subjected to corrosive environments, susceptibility to stress corrosion cracking (SCC) should be investigated. This research studies the effect of cold-work, in the form of cold-rolling and cold-expansion, on the surface behavior of API 5CT steels when it is exposed to a CO2-containing environment. Cold-work has a pronounced influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. The lowest strength grade steel, API 5CT K55, performed poorly in a corrosive environment in the slow strain rate test. The ductile material exhibited the highest loss in strength and highest susceptibility to stress corrosion cracking in a CO 2-containing environment. The loss in strength declined with cold-rolling, which can be ascribed to the surface compressive stresses induced by cold-work. On the other hand, API 5CT P110 grade steels showed higher

Durability of light steel framing in residential applications

OpenAIRE

Lawson, RM; Popo-Ola, S.O.; Way, A.; Heatley, T; Pedreschi, Remo

2010-01-01

This paper presents a summary and analysis of research findings on the durability of galvanised cold-formed steel sections used in housing in order to deduce their design life. These cold-formed sections are produced from pre-galvanised strip steel. It reviews reports and publications from research projects carried out by Corus and the Steel Construction Institute on zinc-coated, cold-formed steel products. New data have also been gathered from measurements on houses and similar buildings tha...

Dynamic compressive response of wrought and additive manufactured 304L stainless steels

Directory of Open Access Journals (Sweden)

Nishida Erik

2015-01-01

Full Text Available Additive manufacturing (AM technology has been developed to fabricate metal components that include complex prototype fabrication, small lot production, precision repair or feature addition, and tooling. However, the mechanical response of the AM materials is a concern to meet requirements for specific applications. Differences between AM materials as compared to wrought materials might be expected, due to possible differences in porosity (voids, grain size, and residual stress levels. When the AM materials are designed for impact applications, the dynamic mechanical properties in both compression and tension need to be fully characterized and understood for reliable designs. In this study, a 304L stainless steel was manufactured with AM technology. For comparison purposes, both the AM and wrought 304L stainless steels were dynamically characterized in compression Kolsky bar techniques. They dynamic compressive stress-strain curves were obtained and the strain rate effects were determined for both the AM and wrought 304L stainless steels. A comprehensive comparison of dynamic compressive response between the AM and wrought 304L stainless steels was performed. SAND2015-0993 C.

Cold and compression in the management of musculoskeletal injuries and orthopedic operative procedures: a narrative review

Directory of Open Access Journals (Sweden)

Jon E Block

2010-07-01

Full Text Available Jon E BlockJon E Block, PhD., Incorporated, San Francisco, CA, USAAbstract: Cold and compression are routinely applied immediately after acute injury or ­following surgery to alleviate pain, reduce swelling and speed functional recovery. The objective of this literature review is to describe the published clinical findings regarding combined cold and compression therapy in the management of musculoskeletal injuries and after orthopedic operative procedures. Of 33 potential articles triaged, the findings of 21 randomized controlled trials were assessed and summarized. The findings reported by these 21 studies were largely subjective pain outcomes and, to a lesser degree, swelling and range of motion, and were inconsistent and divergent, making it difficult to recommend the most appropriate, effective clinical application of cold and compression. Further, 18 of the 21 reported studies evaluated cold and static compression, where the extent and duration of the compression was not uniform within or across studies. Operative procedures may offer a more controlled environment for rigorous investigations. However, such studies must be powered sufficiently to account for variations in surgical procedure that could affect outcomes. More uniform operative procedures, such as total knee arthroplasty, represent a well circumscribed intervention for studying the clinical utility of cold compression therapy because the operative technique is standardized, surgical tissue damage is extensive, intraoperative blood loss is high, and post-operative edema and pain are severe. Findings from randomized controlled trials of knee arthroplasty generally showed cold compression therapy provides better outcomes such as pain relief than alternative interventions. While the effects of cold and static compression are clearly better than no treatment, they do not appear to be directly additive.Keywords: cryotherapy, injury

Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

International Nuclear Information System (INIS)

Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

2011-01-01

In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

Characterization of a cold-rolled 2101 lean duplex stainless steel.

Science.gov (United States)

Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

2013-08-01

Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

Mechanical Properties of Steel-FRP Composite Bars under Tensile and Compressive Loading

Directory of Open Access Journals (Sweden)

Zeyang Sun

2017-01-01

Full Text Available The factory-produced steel-fiber reinforced polymer composite bar (SFCB is a new kind of reinforcement for concrete structures. The manufacturing technology of SFCB is presented based on a large number of handmade specimens. The calculated stress-strain curves of ordinary steel bar and SFCB under repeated tensile loading agree well with the corresponding experimental results. The energy-dissipation capacity and residual strain of both steel bar and SFCB were analyzed. Based on the good simulation results of ordinary steel bar and FRP bar under compressive loading, the compressive behavior of SFCB under monotonic loading was studied using the principle of equivalent flexural rigidity. There are three failure modes of SFCB under compressive loading: elastic buckling, postyield buckling, and no buckling (ultimate compressive strength is reached. The increase in the postyield stiffness of SFCB rsf can delay the postyield buckling of SFCB with a large length-to-diameter ratio, and an empirical equation for the relationship between the postbuckling stress and rsf is suggested, which can be used for the design of concrete structures reinforced by SFCB to consider the effect of reinforcement buckling.

Tool steel for cold worck niobium carbides

International Nuclear Information System (INIS)

Goldenstein, H.

1984-01-01

A tool steel was designed so as to have a microstructure with the matrix similar a cold work tool steel of D series, containing a dispersion of Niobium carbides, with no intention of putting Niobium in solution on the matrix. The alloy was cast, forged and heat treated. The alloy was easily forged; the primary carbide morfology, after forging, was faceted, tending to equiaxed. The hardness obtained was equivalent to the maximum hardness of a D-3 sttel when quenched from any temperature between 950 0 C, and 1200 0 , showing a very small sensitivy to the quenching temperature. (Author) [pt

Effect of cold work on tensile behavior of irradiated type 316 stainless steel

International Nuclear Information System (INIS)

Klueh, R.L.; Maziasz, P.J.

1986-01-01

Tensile specimens were irradiated in ORR at 250, 290, 450, and 500 0 C to produce a displacement damage of approx.5 dpa and 40 at. ppM He. Irradiation at 250 and 290 0 C caused an increase in yield stress and ultimate tensile strength and a decrease in ductility relative to unaged and thermally aged controls. The changes were greatest for the 20%-cold-worked steel and lowest for the 50%-cold-worked steel. Irradiation at 450 0 C caused a slight relative decrease in strength for all cold-worked conditions. A large decrease was observed at 500 0 C, with the largest decrease occurring for the 50%-cold-worked specimen. No bubble, void, or precipitate formation was observed for specimens examined by transmission electron microscopy (TEM). The irradiation hardening was correlated with Frank-loop and ''black-dot'' loop damage. A strength decrease at 500 0 C was correlated with dislocation network recovery. Comparison of tensile and TEM results from ORR-irradiated steel with those from steels irradiated in the High Flux Isotope Reactor and the Experimental Breeder Reactor indicated consistent strength and microstructure changes

Research on on-line monitoring technology for steel ball's forming process based on load signal analysis method

Science.gov (United States)

Li, Ying-jun; Ai, Chang-sheng; Men, Xiu-hua; Zhang, Cheng-liang; Zhang, Qi

2013-04-01

This paper presents a novel on-line monitoring technology to obtain forming quality in steel ball's forming process based on load signal analysis method, in order to reveal the bottom die's load characteristic in initial cold heading forging process of steel balls. A mechanical model of the cold header producing process is established and analyzed by using finite element method. The maximum cold heading force is calculated. The results prove that the monitoring on the cold heading process with upsetting force is reasonable and feasible. The forming defects are inflected on the three feature points of the bottom die signals, which are the initial point, infection point, and peak point. A novel PVDF piezoelectric force sensor which is simple on construction and convenient on installation is designed. The sensitivity of the PVDF force sensor is calculated. The characteristics of PVDF force sensor are analyzed by FEM. The PVDF piezoelectric force sensor is fabricated to acquire the actual load signals in the cold heading process, and calibrated by a special device. The measuring system of on-line monitoring is built. The characteristics of the actual signals recognized by learning and identification algorithm are in consistence with simulation results. Identification of actual signals shows that the timing difference values of all feature points for qualified products are not exceed ±6 ms, and amplitude difference values are less than ±3%. The calibration and application experiments show that PVDF force sensor has good static and dynamic performances, and is competent at dynamic measuring on upsetting force. It greatly improves automatic level and machining precision. Equipment capacity factor with damages identification method depends on grade of steel has been improved to 90%.

Evaluation of dynamic fracture toughness of cold worked 9Cr-1Mo steel

International Nuclear Information System (INIS)

Sathyanarayanan, S.; Sasikala, G.; Ray, S.K.

2004-01-01

Dynamic J-R curves for cold worked 9Cr-1Mo steel have been estimated from instrumented impact test data at ambient temperature on pre-cracked Charpy specimens using three methods of analysis, namely those by Ray et al., Schindler, and Sreenivasan and Mannan. It is concluded that of these three, Schindler's method is the best suited for the purpose since it gives consistent variations with cold work of dynamic J-R curves and dynamic fracture toughness. Cold work results in substantial degradation in dynamic fracture toughness of 9Cr-1Mo steel

Rapid nickel diffusion in cold-worked type 316 austenitic steel at 360-500 C

Energy Technology Data Exchange (ETDEWEB)

Arioka, Koji [Institute of Nuclear Safety Systems, Inc., Mihama (Japan); Iijima, Yoshiaki [Tohoku Univ., Sendai (Japan). Dept. of Materials Science; Miyamoto, Tomoki [Kobe Material Testing Laboratory Co. Ltd., Harima (Japan)

2017-10-15

The diffusion coefficient of nickel in cold-worked Type 316 austenitic steel was determined by the diffusion couple method in the temperature range between 360 and 500 C. A diffusion couple was prepared by electroless nickel plating on the surface of a 20 % cold-worked Type 316 austenitic steel specimen. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time until 14 055 h. The diffusion coefficient of nickel (D{sub Ni}) in cold-worked Type 316 austenitic steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 11 at.% of nickel. The value of D{sub Ni} at 360 C was about 5 000 times higher than the lattice diffusion coefficient of nickel in Type 316 austenitic steel. The determined activation energy 117 kJ mol{sup -1} was 46.6 % of the activation energy 251 kJ mol{sup -1} for the lattice diffusion of nickel in Type 316 austenitic steel.

A Study of the Batch Annealing of Cold-Rolled HSLA Steels Containing Niobium or Titanium

Science.gov (United States)

Fang, Chao; Garcia, C. Isaac; Choi, Shi-Hoon; DeArdo, Anthony J.

2015-08-01

The batch annealing behavior of two cold-rolled, microalloyed HSLA steels has been studied in this program. One steel was microalloyed with niobium while the other with titanium. A successfully batch annealed steel will exhibit minimum variation in properties along the length of the coil, even though the inner and outer wraps experience faster heating and cooling rates and lower soaking temperatures, i.e., the so-called "cold spot" areas, than the mid-length portion of the coil, i.e., the so-called "hot spot" areas. The variation in strength and ductility is caused by differences in the extent of annealing in the different areas. It has been known for 30 years that titanium-bearing HSLA steels show more variability after batch annealing than do the niobium-bearing steels. One of the goals of this study was to try to explain this observation. In this study, the annealing kinetics of the surface and center layers of the cold-rolled sheet were compared. The surface and center layers of the niobium steel and the surface layer of the titanium steel all showed similar annealing kinetics, while the center layer of the titanium steel exhibited much slower kinetics. Metallographic results indicate that the stored energy of the cold-rolled condition, as revealed by grain center sub-grain boundary density, appeared to strongly influence the annealing kinetics. The kinetics were followed by the Kernel Average Misorientation reconstruction of the microstructure at different stages on annealing. Possible pinning effects caused by microalloy precipitates were also considered. Methods of improving uniformity and increasing kinetics, involving optimizing both hot-rolled and cold-rolled microstructure, are suggested.

Microstructure Evolution During Creep of Cold Worked Austenitic Stainless Steel

Science.gov (United States)

Krishan Yadav, Hari; Ballal, A. R.; Thawre, M. M.; Vijayanand, V. D.

2018-04-01

The 14Cr–15Ni austenitic stainless steel (SS) with additions of Ti, Si, and P has been developed for their superior creep strength and better resistance to void swelling during service as nuclear fuel clad and wrapper material. Cold working induces defects such as dislocations that interact with point defects generated by neutron irradiation and facilitates recombination to make the material more resistant to void swelling. In present investigation, creep properties of the SS in mill annealed condition (CW0) and 40 % cold worked (CW4) condition were studied. D9I stainless steel was solution treated at 1333 K for 30 minutes followed by cold rolling. Uniaxial creep tests were performed at 973 K for various stress levels ranging from 175-225 MPa. CW4 samples exhibited better creep resistance as compared to CW0 samples. During creep exposure, cold worked material exhibited phenomena of recovery and recrystallization wherein new strain free grains were observed with lesser dislocation network. In contrast CW0 samples showed no signs of recovery and recrystallization after creep exposure. Partial recrystallization on creep exposure led to higher drop in hardness in cold worked sample as compared to that in mill annealed sample. Accelerated precipitation of carbides at the grain boundaries was observed during creep exposure and this phenomenon was more pronounced in cold worked sample.

Investigation of multi-stage cold forward extrusion process using coupled thermo-mechanical finite element analysis

Science.gov (United States)

Görtan, Mehmet Okan

2018-05-01

Cold extrusion processes are distinguished by their low material usage as well as great efficiency in the production of mid-range and large component series. Although majority of the cold extruded parts are produced using die systems containing multiple forming stages, this subject has rarely been investigated so far. Therefore, the characteristics of multi-stage cold forward rod extrusion is studied in the current work using thermo-mechanically coupled finite element (FE) analysis. A case hardening steel, 16MnCr5 (1.7131) was used as experimental material. Its strain, strain rate and temperature dependent mechanical characteristics were determined using compression testing and modeled in FE simulations via a Johnson-Cook material model. Friction coefficients for the same material while in contact with a tool steel (1.2379) were determined dependent on temperature and contact pressure using sliding compression test (SCT) and modeled by an adaptive friction model developed by the author. In the first set of simulations, rod material with a diameter of 14.9 mm was extruded down to a diameter of 9.6 mm in a single step using three different die opening angles (2α); 20°, 40° and 60°. In the second set of investigations, the same rod was reduced first to 12 mm and then to 9.6 mm in two steps within the same forming die. Press forces, contact normal stresses between extruded material and forming die, material temperature and axial stresses are compared in these two set of simulations and the differences are discussed.

IGSCC in cold worked austenitic stainless steel in BWR environment

International Nuclear Information System (INIS)

Persson, B.; Lindblad, B.

1989-09-01

The survey shows that austenitic stainless steels in a cold worked condition can exhibit IGSCC in BWR environment. It is also found that IGSCC often is initiated as a transgranular crack. Local stresses and surface defects very often acts as starting points for IGSCC. IGSCC due to cold working requires a cold working magnitude of at leas 5%. During cold working a formation of mechanical martensite can take place. The transgranular corrosion occurs in the martensitic phase due to sensitation. The crack propagates integranularly due to anodic solvation of α'-martensite. Sensitation of the martensitic phase is fasten in BCC-structures than in a FCC-structures mainly due to faster diffusion of chromium and carbon which cause precipitation of chromium carbides. Experiments show that a carbon content as low as 0.008% is enough for the formation of 68% martensite and for sensitation. Hydrogen induced cracking is regarded as a mechanism which can accelerate IGSCC. Such cracking requires a hydrostatic stress near the crack tip. Since the oxide in the crack tip is relatively impermeable to hydrogen, cracks in the oxide layer are required for such embrittlement. Hydrogen induced embrittlement of the martensitic phase, at the crack tip, can cause crack propagation. Solution heat treated unstabilized stainless steels are regarded to have a good resistance to IGSCC if they have not undergone cold working. In general, though, Mo-alloyed steels have a better resistance to IGSCC in BWR environment. Regarding the causes for IGSCC, the present literature survey shows that many mechanisms are suggested. To provide a safer ground for the estimation of crack propagation rates, SA recommends SKI to finance a project with the aim to determine the crack propagation rate on proper material. (authors) (65 refs.)

Compression behavior of a ferritic-martensitic Cr-Mo steel

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Pantleon, Wolfgang

2012-01-01

The compression behavior of a ferritic-martensitic Cr-Mo steel is characterized for strain rates ranging from 10-4 s-1 to 10-1 s-1 and engineering strains up to 40%. Adiabatic heating causes a reduction in flow stress during continuous compression at a strain rate of 10-1 s-1. No reduction...... in the flow stress is observed if interrupted compression tests are performed with loading and holding steps. Two work-hardening stages with work-hardening rates decreasing linearly with the flow stress are identified and interpreted in terms of the KocksMecking model. The microstructural evolution...

Influence of cold deformation and annealing on hydrogen embrittlement of cold hardening bainitic steel for high strength bolts

Energy Technology Data Exchange (ETDEWEB)

Hui, Weijun, E-mail: wjhui@bjtu.edu.cn [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhang, Yongjian; Zhao, Xiaoli; Shao, Chengwei [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang, Kaizhong; Sun, Wei; Yu, Tongren [Technical Center, Maanshan Iron & Steel Co., Ltd., Maanshan 243002, Anhui (China)

2016-04-26

The influence of cold drawing and annealing on hydrogen embrittlement (HE) of newly developed cold hardening bainitic steel was investigated by using slow strain rate testing (SSRT) and thermal desorption spectrometry (TDS), for ensuring safety performance of 10.9 class high strength bolts made of this kind of steel against HE under service environments. Hydrogen was introduced into the specimen by electrochemical charging. TDS analysis shows that the hydrogen-charged cold drawn specimen exhibits an additional low-temperature hydrogen desorption peak besides the original high-temperature desorption peak of the as-rolled specimen, causing remarkable increase of absorbed hydrogen content. It is found that cold drawing significantly enhances the susceptibility to HE, which is mainly attributed to remarkable increase of diffusible hydrogen absorption, the occurrence of strain-induced martensite as well as the increase of strength level. Annealing after cold deformation is an effective way to improve HE resistance and this improvement strongly depends on annealing temperature, i.e. HE susceptibility decreases slightly with increasing annealing temperature up to 200 °C and then decreases significantly with further increasing annealing temperature. This phenomenon is explained by the release of hydrogen, the recovery of cold worked microstructure and the decrease of strength with increasing annealing temperature.

Rectangular Gusset Plate Behaviour in Cold-Formed I-Type Steel Connections

Directory of Open Access Journals (Sweden)

Bučmys Ž.

2017-06-01

Full Text Available Cold-formed structure connections utilizing gusset plates are usually semi-rigid. This paper investigates the behaviours of rectangular gusset plates in cold-formed connections of elements whose columns and beams are made with lipped back-to-back C-sections. Methods of calculating strength and stiffness are necessary for such semi-rigid joints. The main task of this paper is to determine a method capable of calculating these characteristics. The proposed analytical method could then be easily adapted to the component method that is described in part 1993-1-8 of the Eurocode. This method allows us to calculate both the strength and stiffness of rectangular gusset plates, assuming that the joint deforms only in plane. This method of design moment resistance calculation was presented taking into account that an entire cross-section shall reach its yield stress. A technique of stiffness calculation was presented investigating the sum of deformations acquired at the bending moment and from shear forces which are transmitted from each beam bolt group. Calculation results according to the suggested method show good agreement of laboratory experimental results of specimens with numerical simulations. Two specimens of beam-to-column connections were tested in the laboratory. Lateral supports were used on the specimens to prevent lateral displacements in order to better investigate the behaviour of the rectangular gusset plate in plane. Experiments were simulated by modelling rectangular gusset plates using standard finite element software ANSYS Workbench 14.0. Three-dimensional solid elements were used for modelling and both geometric and material nonlinear analysis was performed.

COMPARISON OF EFFECTS OF ABDOMINAL STRETCHING EXERCISE AND COLD COMPRESS THERAPY ON MENSTRUAL PAIN INTENSITY IN TEENAGE GIRLS

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Desta Ayu Cahya Rosyida

2017-07-01

Full Text Available Background: Pain during menstruation is not uncommon, especially in young women, which has an impact on their life activities. Objective: To examine the effect of abdominal stretching exercise and cold compress therapy on decreasing intensity of menstrual pain in teenage girls at SMK Bakti Indonesia Medika. Design: A Quasy Experimental Study with two group comparison pretest-postest design. There were 46 respondents selected in this study by consecutive sampling that consisted of 23 samples in the abdominal stretching exercise group and 23 samples in the cold compress group. The menstrual pain was measured using VAS (visual analog scale. Data were analyzed using Mann-Whitney, Chi-Square, and Wilcoxon test. Results: Findings showed that the mean of menstrual pain before intervention in the abdominal stretching exercise was 7.04 and in the cold compress therapy was 6.74 with p-value 0.211 (<0.05, which indicated that there was no mean difference of pain between both groups. However, after intervention, the menstrual pain was reduced from 7.04 to 1.91 (5.09 difference in the abdominal stretching exercise group; and from 6.74 to 5.52 (1.22 difference in the cold compress group with p-value 0.000 (<0.05, which indicated that there was statistically significant difference of menstrual pain before and after intervention, both abdominal stretching exercise and cold compress therapy. Conclusion: There were statistically significant effects of abdominal stretching exercise and cold compress therapy on menstrual pain in teenage girls. The abdominal stretching exercise is more effective than cold compress therapy in reducing menstrual pain intensity. Thus, it is suggested that abdominal stretching exercise can be an alternative choice of management of dysmenorrhea in teenage girls, and can be a part of subject in the education as non-pharmacological medicine.

Surface Improvement of Shafts by Turn-Assisted Deep Cold Rolling Process

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Prabhu Raghavendra

2016-01-01

Full Text Available It is well recognized that mechanical surface enhancement methods can significantly improve the characteristics of highly-stressed metallic components. Deep cold rolling is one of such technique which is particularly attractive since it is possible to generate, near the surface, deep compressive residual stresses and work hardened layers while retaining a relatively smooth surface finish. In this paper, the effect of turn-assisted deep cold rolling on AISI 4140 steel is examined, with emphasis on the residual stress state. Based on the X-ray diffraction measurements, it is found that turn-assisted deep cold rolling can be quite effective in retarding the initiation and initial propagation of fatigue cracks in AISI 4140 steel.

Use of Steel Fiber-Reinforced Rubberized Concrete in Cold Regions

Science.gov (United States)

2017-12-24

This report documents and presents the use of steel fiber-reinforced rubberized concrete (SFRRC) in cold regions. Further investigation of SFRRC use was conducted with the wheel tracker rut and freeze-thaw laboratory testing procedures at the Univers...

Hot compression deformation behavior of AISI 321 austenitic stainless steel

Science.gov (United States)

Haj, Mehdi; Mansouri, Hojjatollah; Vafaei, Reza; Ebrahimi, Golam Reza; Kanani, Ali

2013-06-01

The hot compression behavior of AISI 321 austenitic stainless steel was studied at the temperatures of 950-1100°C and the strain rates of 0.01-1 s-1 using a Baehr DIL-805 deformation dilatometer. The hot deformation equations and the relationship between hot deformation parameters were obtained. It is found that strain rate and deformation temperature significantly influence the flow stress behavior of the steel. The work hardening rate and the peak value of flow stress increase with the decrease of deformation temperature and the increase of strain rate. In addition, the activation energy of deformation ( Q) is calculated as 433.343 kJ/mol. The microstructural evolution during deformation indicates that, at the temperature of 950°C and the strain rate of 0.01 s-1, small circle-like precipitates form along grain boundaries; but at the temperatures above 950°C, the dissolution of such precipitates occurs. Energy-dispersive X-ray analyses indicate that the precipitates are complex carbides of Cr, Fe, Mn, Ni, and Ti.

Friction Modelling In Connection With Cold Forming Processes

DEFF Research Database (Denmark)

Tan, Xincai

is first coated with aluminate conversion coatings and then lubricated by alkaline soap, molybdenum disulphide (MoS2), alkaline soap followed by molykote grease paste, or kerosene respectively. Steel and stainless steel are first coated with zinc phosphate coatings and then lubricated by either alkaline...... soap or molybdenum disulphide. As processes testing friction sensitive flow, the ring-compression tests and the double cup extrusion tests are carried out. An absolute constant friction model has been proposed to separate the influence of strain hardening from friction. This model has been applied...

Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment

Energy Technology Data Exchange (ETDEWEB)

Fang Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu Xianjun [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Chen Shaohui [Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Xie Zonghan [School of Engineering, Edith Cowen University, Joondalup, WA 6027 (Australia); Jiang Jianqing [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Annealing time on microstructure and mechanical properties of cold-drawn steel wires were studied. Black-Right-Pointing-Pointer Exothermic peak in cold-drawn wire was resulting from the spheroidization of lamellar cementite. Black-Right-Pointing-Pointer Spheroidization of lamellar cementite is the main effect for torsion property of wires after annealing. - Abstract: Spheroidization of lamellar cementite often occurs in cold-drawn pearlitic steel wires during galvanizing treatment, leading to the degradation of mechanical properties. Therefore, it is important to understand effects of galvanization process on microstructure and mechanical properties of cold-drawn wires. In this paper, cold-drawn steel wires were fabricated by cold drawing pearlitic steel rods from 13 mm to 6.9 mm in diameter. Thermal annealing at 450 Degree-Sign C was used to simulate galvanizing treatment of steel wires. Tensile strength, elongation and torsion laps of steel rods and wires with, and without, annealing treatment were determined. Microstructure was observed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, differential scanning calorimetry (DSC) was used to probe the spheroidization temperature of cementite. Experimental results showed that tensile strength of wires increased from 1780 MPa to 1940 MPa for annealing <5 min, and then decreased. Tensile strength became constant for annealing >10 min. Elongation of wires decreased for annealing <2.5 min, and then recovered slightly. It approached a constant value for annealing >5 min. Tensile strength and elongation of wires were both influenced by the strain age hardening and static recovery processes. Notably, torsion laps of wires hardly changed when annealing time was less than 2.5 min, and then decreased rapidly. Its value became constant when the hold time is greater than 10 min. Lamellar cementite began to spheroidize at annealing >2.5 min

Design of Cold-Formed Steel Screw Connections with Gypsum Sheathing at Ambient and Elevated Temperatures

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Wei Chen

2016-09-01

Full Text Available Load-bearing cold-formed steel (CFS walls sheathed with double layers of gypsum plasterboard on both sides have demonstrated good fire resistance and attracted increasing interest for use in mid-rise CFS structures. As the main connection method, screw connections between CFS and gypsum sheathing play an important role in both the structural design and fire resistance of this wall system. However, studies on the mechanical behavior of screw connections with double-layer gypsum sheathing are still limited. In this study, 200 monotonic tests of screw connections with single- or double-layer gypsum sheathing at both ambient and elevated temperatures were conducted. The failure of screw connections with double-layer gypsum sheathing in shear was different from that of single-layer gypsum sheathing connections at ambient temperature, and it could be described as the breaking of the loaded sheathing edge combined with significant screw tilting and the loaded sheathing edge flexing fracture. However, the screw tilting and flexing fracture of the loaded sheathing edge gradually disappear at elevated temperatures. In addition, the influence of the loaded edge distance, double-layer sheathing and elevated temperatures is discussed in detail with clear conclusions. A unified design formula for the shear strength of screw connections with gypsum sheathing is proposed for ambient and elevated temperatures with adequate accuracy. A simplified load–displacement model with the post-peak branch is developed to evaluate the load–displacement response of screw connections with gypsum sheathing at ambient and elevated temperatures.

Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

Energy Technology Data Exchange (ETDEWEB)

He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

2016-05-01

Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

Local laser-strengthening: Customizing the forming behavior of car body steel sheets

Science.gov (United States)

Wagner, M.; Jahn, A.; Beyer, E.; Balzani, D.

2018-05-01

Future trends in designing lightweight components especially for automotive applications increasingly require complex and delicate structures with highest possible level of capacity [1]. The manufacturing of metallic car body components is primarily realized by deep or stretch drawing. The forming process of especially cold rolled and large-sized components is typically characterized by inhomogeneous stress and strain distributions. As a result, the avoidance of undesirable deep drawing effects like earing and local necking is among the greatest challenges in forming complex car body structures [2]. Hence, a novel local laser-treatment approach with the objective of customizing the forming behavior of car body steel sheets is currently explored.

Rapid nickel diffusion in cold-worked carbon steel at 320-450 °C

Science.gov (United States)

Arioka, Koji; Iijima, Yoshiaki; Miyamoto, Tomoki

2015-11-01

The diffusion coefficient of nickel in cold-worked carbon steel was determined with the diffusion couple method in the temperature range between 320 and 450 °C. Diffusion couple was prepared by electro-less nickel plating on the surface of a 20% cold-worked carbon steel. The growth in width of the interdiffusion zone was proportional to the square root of diffusion time to 12,000 h. The diffusion coefficient (DNi) of nickel in cold-worked carbon steel was determined by extrapolating the concentration-dependent interdiffusion coefficient to 0% of nickel. The temperature dependence of DNi is expressed by DNi = (4.5 + 5.7/-2.5) × 10-11 exp (-146 ± 4 kJ mol-1/RT) m2s-1. The value of DNi at 320 °C is four orders of magnitude higher than the lattice diffusion coefficient of nickel in iron. The activation energy 146 kJ mol-1 is 54% of the activation energy 270.4 kJ mol-1 for lattice diffusion of nickel in the ferromagnetic state iron.

Model for texture evolution in cold rolling of 2.4 wt.-% Si non-oriented electrical steel

Science.gov (United States)

Wei, X.; Hojda, S.; Dierdorf, J.; Lohmar, J.; Hirt, G.

2017-10-01

Iron loss and limited magnetic flux density are constraints for NGO electrical steel used in highly efficient electrical machinery cores. The most important factors that affect these properties are the final microstructure and the texture of the NGO steel. Reviewing the whole process chain, cold rolling plays an important role because the recrystallization and grain growth during the final heat treatment can be strongly affected by the stored energy and microstructure of cold rolling, and some texture characteristics can be inherited as well. Therefore, texture evolution during cold rolling of NGO steel is worth a detailed investigation. In this paper, texture evolution in cold rolling of non-oriented (NGO) electrical steel is simulated with a crystal plasticity finite element method (CPFEM) model. In previous work, a CPFEM model has been implemented for simulating the texture evolution with periodic boundary conditions and a phenomenological constitutive law. In a first step the microstructure in the core of the workpiece was investigated and mapped to a representative volume element to predict the texture evolution. In this work an improved version of the CPFEM model is described that better reflects the texture evolution in cold rolling of NGO electrical steel containing 2.4 wt.-% Si. This is achieved by applying the deformation gradient and calibrating the flow curve within the CPFEM model. Moreover, the evolution of dislocation density is calculated and visualized in this model. An in depth comparison of the numerical and experimental results reveals, that the improved CPFEM model is able to represent the important characteristics of texture evolution in the core of the workpiece during cold rolling with high precision.

Adhesiveness of cold rolled steels for car body parts

Directory of Open Access Journals (Sweden)

Kleiner Marques Marra

2007-09-01

Full Text Available The aim of this work was to evaluate the adhesiveness of uncoated and zinc-electrogalvanized steel sheets used in the automotive industry. Three types of adhesives, one acrylic and two epoxy resins, were employed to join low carbon cold rolled steels, one uncoated and another electrogalvanized, both previously degreased or chemically pickled. Mechanical strength of the joints was evaluated by the T-peel and tensile strength tests. Steel grade, surface condition and heating below the cure temperatures did not influence the joints' mechanical strength. However, their shear strength decreased drastically as the test temperature increased. The exposure of the joints to an atmosphere with 90% relative humidity at 40 °C caused reduction of their shear strength. Epoxy adhesives showed higher mechanical strength, but exhibited higher degradation by humidity.

Plant for compacting compressible radioactive waste

International Nuclear Information System (INIS)

Baatz, H.; Rittscher, D.; Lueer, H.J.; Ambros, R.

1983-01-01

The waste is filled into auxiliary barrels made of sheet steel and compressed with the auxiliary barrels into steel jackets. These can be stacked in storage barrels. A hydraulic press is included in the plant, which has a horizontal compression chamber and a horizontal pressure piston, which works against a counter bearing slider. There is a filling and emptying device for the pressure chamber behind the counter bearing slider. The auxiliary barrels can be introduced into the compression chamber by the filling and emptying device. The pressure piston also pushes out the steel jackets formed, so that they are taken to the filling and emptying device. (orig./HP) [de

Shot-peening effect on the structure, microhardness, and compressive stresses of the austenitic steel 1.4539

Directory of Open Access Journals (Sweden)

Barbara Nasiłowska

2015-06-01

Full Text Available This article presents shot-peening effect on the structure, microhardness, and compressive stresses of the austenitic steel 1.4539. The research shows strengthening of the top layer and the formation of compressive stresses in the subsurface layers of the shot-peening elements.[b]Keyword[/b]: austenitic steel 1.4539, residual stresses, Waisman-Phillips’a method

Study on Energy Absorption Capacity of Steel-Polyester Hybrid Fiber Reinforced Concrete Under Uni-axial Compression

Science.gov (United States)

Chella Gifta, C.; Prabavathy, S.

2018-05-01

This work presents the energy absorption capacity of hybrid fiber reinforced concrete made with hooked end steel fibers (0.5 and 0.75%) and straight polyester fibers (0.5, 0.8, 1.0 and 2.0%). Compressive toughness (energy absorption capacity) under uni-axial compression was evaluated on 100 × 200 mm size cylindrical specimens with varying steel and polyester fiber content. Efficiency of the hybrid fiber reinforcement is studied with respect to fiber type, size and volume fractions in this investigation. The vertical displacement under uni-axial compression was measured under the applied loads and the load-deformation curves were plotted. From these curves the toughness values were calculated and the results were compared with steel and polyester as individual fibers. The hybridization of 0.5% steel + 0.5% polyester performed well in post peak region due to the addition of polyester fibers with steel fibers and the energy absorption value was 23% greater than 0.5% steel FRC. Peak stress values were also higher in hybrid series than single fiber and based on the results it is concluded that hybrid fiber reinforcement improves the toughness characteristics of concrete without affecting workability.

Effect of cold working and aging on high temperature deformation of high Mn stainless steel

International Nuclear Information System (INIS)

Yoshikawa, M.; Habara, Y.; Matsuki, R.; Aoyama, H.

1999-01-01

By the addition of N, the strength of high Mn stainless steel can be increased. Cold rolling and aging are effective to increase its strength further, and with those treatments this grade is often used for high temperature applications. In this study, creep deformation behavior and high temperature strength of the high Mn stainless steel in cold rolled and aged conditions are discussed as compared to Type 304 stainless steel. It has been revealed that as-rolled specimens show instant elongation at the beginning of creep tests and its amount is larger in the high Mn grade than in Type 304. Also, the creep rate of the high Mn stainless steel is smaller than that of Type 304. These facts may be related to the change in microstructure. (orig.)

Effect of cold work on decarburization of 2.25Cr-1Mo steel in high temperature sodium

International Nuclear Information System (INIS)

Aoki, Norichika; Yoshida, Eiichi; Wada, Yusaku.

1994-01-01

It is known that the mechanical properties of a 2.25Cr-1Mo steel deteriorated due to the decarburization during immersion in the melt sodium at high temperatures. In low-alloy steel as well as a 2.25Cr-1Mo steel, precipitation reactions of carbides are known to be accelerated by cold working and aging. Thus, it may be expected that cold working and aging effectively suppress the decarburization of the mechanical properties of a 2.25Cr-1Mo steel because the decarburization will be restrained owing to fixation of carbon as precipitates of the carbides. In the present article, effects of cold-working and heat treatments on the kinetics of the decarburization of a 2.25Cr-1Mo steel has been studied experimentally. The annealed, cold-rolled, and normalized and tempered specimens were immersed in the melt of sodium at 500, 600 and 700degC for 425, 437 and 432h, respectively. On the basis of the observations obtained from these specimens, the experiment was also carried out at 450, 500 and 550degC for 2270 and 5465h. The microstructures before and after the immersion were observed with optical and scanning electron microscopes. An average concentration of carbon in each specimen was analyzed by an inert gas fusion method. The carbides extracted from the specimens were identified by X-ray diffraction. At immersion temperatures of 450 and 500degC, a 10% reduction of the decarburization in thickness by cold-working is sufficiently effective for retardation of the decarburization at both 2270 and 5465h. Whereas, at 550degC, more than 30% reduction in thickness by cold-working is needed for it at 2270h but even 80% reduction in thickness by cold-working causes merely slight retardation of the decarburization at 5465h. (author)

Applicability of finite element method to collapse analysis of steel connection under compression

International Nuclear Information System (INIS)

Zhou, Zhiguang; Nishida, Akemi; Kuwamura, Hitoshi

2010-01-01

It is often necessary to study the collapse behavior of steel connections. In this study, the limit load of the steel pyramid-to-tube socket connection subjected to uniform compression was investigated by means of FEM and experiment. The steel connection was modeled using 4-node shell element. Three kinds of analysis were conducted: linear buckling, nonlinear buckling and modified Riks method analysis. For linear buckling analysis the linear eigenvalue analysis was done. For nonlinear buckling analysis, eigenvalue analysis was performed for buckling load in a nonlinear manner based on the incremental stiffness matrices, and nonlinear material properties and large displacement were considered. For modified Riks method analysis compressive load was loaded by using the modified Riks method, and nonlinear material properties and large displacement were considered. The results of FEM analyses were compared with the experimental results. It shows that nonlinear buckling and modified Riks method analyses are more accurate than linear buckling analysis because they employ nonlinear, large-deflection analysis to estimate buckling loads. Moreover, the calculated limit loads from nonlinear buckling and modified Riks method analysis are close. It can be concluded that modified Riks method analysis is more effective for collapse analysis of steel connection under compression. At last, modified Riks method analysis is used to do the parametric studies of the thickness of the pyramid. (author)

Effect of cold-rolling on pitting corrosion of 304 austenitic stainless steel

International Nuclear Information System (INIS)

Peguet, L.; Malki, B.; Baroux, B.

2004-01-01

Full text of publication follows: This paper deals with a not very often investigated topic on relation between cold-working and stainless steels localized corrosion resistance. It is devoted to the study of the cold-rolling effects on the pitting corrosion behavior of a 304 stainless steel grade in chloride containing aqueous electrolytes. It focus particularly on the analysis of metastable pitting transients observed at Open Circuit Potential using an experimental protocol including two identical working electrodes connected through a zero-impedance. As received the used specimens were heat-treated at 1100 C for 30 s and cold-rolled at 10%, 20%, 30% up to a final reduction pass of 70% inducing a large amount of α'-martensite. Then, current-potential fluctuations measurements were performed at OCP in NaCl 0.1 M + FeCl 3 2.10 -4 M containing aqueous solution during 24 h from the immersion time. As expected, a detrimental effect on corrosion behavior induced by cold rolling has been confirmed. Surprisingly, this is a nonlinear effect as a function of cold-rolling rate which controverts the hypothesis that strain induced martensite is the principal factor to explain this kind of sensibilizing. In particular, the results show a maximum of the metastable pits initiation frequency at 20% of cold-rolling rate. Moreover, the passive film/electrochemical double layer resistance and capacity deduced from the transients study show an analog nonlinear behavior. So, the transfer resistance show a minimum around 10-20% of cold-rolling rate where one can assume an increase of the electrons transfer kinetics through the interface. Conversely, the interfacial capacity is the highest at 20% of cold-rolling rate. Finally, It is expected a combined effect of the cold-rolled induced martensite and the dislocations arrangement via the mechano-chemical theory discussed by Gutman. (authors)

Heterogeneous multi-layered IF steel with simultaneous high strength and good ductility

Science.gov (United States)

Zhang, Ling; Jiang, Xiaojuan; Wang, Yuhui; Chen, Qiang; Chen, Zhen; Zhang, Yonghong; Huang, Tianlin; Wu, Guilin

2017-07-01

Multi-layered IF steel samples were designed and fabricated by hot compression followed by cold forging of an alternating stack of cold-rolled and annealed IF steel sheets, with an aim to improve the strength of the material without losing much ductility. A very good combination of strength and ductility was achieved by proper annealing after deformation. Microstructural analysis by electron back-scatter diffraction revealed that the good combination of strength and ductility is related to a characteristic hierarchical structure that is characterized by layered and lamella structures with different length scales.

The precipitation response of 20%-cold-worked type 316 stainless steel to simulated fusion irradiation

International Nuclear Information System (INIS)

Maziasz, P.J.

1979-01-01

The precipitation response of 20%-cold-worked type 316 stainless steel has been examined after irradiation in HFIR at 380-600 0 C, after irradiation in EBR-II at 500 0 C, and after thermal aging at 600 to 750 0 C. Eta phase forms during exposure to all environments. It constitutes a major portion of the precipitation response, and is rich in Ni, Si and Mo relative to M 23 C 6 after thermal aging. It is not normally reported in 20%-cold-worked type 316 stainless steel. The eta, M 23 C 6 , Laves, sigma, and chi precipitate phases appear at similar temperatures after HFIR, EBR-II, or thermal exposure. There are, however, some differences in relative amounts, size, and distribution of phases among the various environments. Eta phase is the only carbide-type phase observed after irradiation in HFIR from 380-550 0 C. The large cavities associated with it at 380 0 C contribute significantly to swelling. Re-solution of fine M 23 C 6 , eta, and Laves particles and re-precipitation of massive particles of sigma, M 23 C 6 and chi are observed after recrystallization in HFIR. (orig.)

Band calculation of lithium cold compression up to 8.8 Gbar

International Nuclear Information System (INIS)

Chernov, S.V.

1988-01-01

Quantum-mechanical calculation of pressure ''cold'' component at lithium compression from zero pressure up to 8.8 Gbar is carried out by Coring-Kohm-Rostoker method for bcc and fcc lattices. Changing of pressure curve slope at ≅ 5.4 compression degree, which is connected with 2 1/2 order elctron phase transition, is pointed out. Insiguificant oscillation is observed near the curve of Thomas-Fermi-quantum corrections model, connected with deep level displacement into the band. Three regions, where the existance of rarefaction shoch waves is possible, are pointed out

Study of corrosion resistance properties of nitrided carbon steel using radiofrequency N{sub 2}/H{sub 2} cold plasma process

Energy Technology Data Exchange (ETDEWEB)

Bouanis, F.Z. [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Jama, C., E-mail: charafeddine.jama@ensc-lille.f [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Traisnel, M. [Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Bentiss, F. [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco)

2010-10-15

C38 carbon steel have been plasma-nitrided using a radiofrequency cold plasma discharge treatment in order to investigate the influence of gas composition on corrosion behaviour of nitrided substrates. The investigated C38 steel was nitrided by a RF plasma discharge treatment using two different gas mixtures (75% N{sub 2}/25% H{sub 2} and 25% N{sub 2}/75% H{sub 2}) at different times of plasma-treatment on non-heated substrates. Electron Probe Microanalysis (EPMA) showed that the nitrided layer formed using 75% N{sub 2}/25% H{sub 2} gas mixture was thicker compared to those formed in the case of 25% N{sub 2}/75% H{sub 2} or pure N{sub 2}. The modifications of the corrosion resistance characteristics of plasma-nitrided C38 steel in 1 M HCl solution were investigated by weight loss measurements and ac impedance technique. The results obtained from these two evaluation methods were in good agreement. It was shown that the nitriding treatment in both cases (75% N{sub 2}/25% H{sub 2} and 25% N{sub 2}/75% H{sub 2}) improves the corrosion resistance of investigated carbon steel, while the better performance is obtained for the 75% N{sub 2}/25% H{sub 2} gas mixture. X-ray photoelectron spectroscopy (XPS) was carried out before and after immersion in corrosive medium in order to establish the mechanism of corrosion inhibition using N{sub 2}/H{sub 2} cold plasma nitriding process.

Developments of New Lubricants for Cold Forging of Stainless Steel

DEFF Research Database (Denmark)

Steenberg, Thomas; Christensen, Erik; Olesen, P.

1997-01-01

Two new lubricant systems for cold forging of stainless steel have been developed. The main component of these systems are FeCl3 and ZnCa2(PO4)2, respectively. Both lubricant systems have been tested using a backward extrusion test. The results show excellent lubricating properties with respect...

EDF program on SCC initiation of cold-worked stainless steels in primary water

Energy Technology Data Exchange (ETDEWEB)

Huguenin, P.; Vaillant, F.; Couvant, T. [Electricite de France (EDF/RD), Site des Renardieres, 77 - Moret sur loing (France); Buisse, L. [EDF UTO, 93 - Noisy-Le-Grand (France); Huguenin, P.; Crepin, J.; Duhamel, C.; Proudhon, H. [MINES ParisTech, Centre des Materiaux, 91 - Evry (France); Ilevbare, G. [EPRI California (United States)

2009-07-01

A few cases of Intergranular Stress Corrosion Cracking (IGSCC) on cold-worked austenitic stainless steels in primary water have been detected in French Pressurized Water Reactors (PWRs). A previous program launched in the early 2000's identified the required conditions for SCC of cold-worked stainless steels. It was found that a high strain hardening coupled with cyclic loading favoured SCC, whereas cracking under static conditions appeared to be difficult. A propagation model was also proposed. The first available results of the present study demonstrate the strong influence of a trapezoidal cyclic loading on the creep of 304L austenitic stainless steel. While no creep was detected under a pure static loading, the creep rate was increased by a factor 102 under a trapezoidal cyclic loading. The first results of SCC initiation performed on notched specimens under a trapezoidal cyclic loading at low frequency are presented. The present study aims at developing an engineering model for IGSCC initiation of 304L, 316L and weld 308L stainless steels. The effect of the pre-straining on the SCC mechanisms is more specifically studied. Such a model will be based on (i) SCC initiation tests on notched and smooth specimens under 'trapezoidal' cyclic loading and, (ii) constant strain rate SCC initiation tests. The influence of stress level, cold-work level, strain path, surface roughness and temperature is particularly investigated. (authors)

Influence of temperature, cold deformation and a constant mechanical load on the microstructural stability of a nitrogen alloyed duplex stainless steel

International Nuclear Information System (INIS)

Weisbrodt-Reisch, A.; Brummer, M.; Hadler, B.; Wolbank, B.; Werner, E.A.

2006-01-01

The influence of temperature, cold deformation and constant mechanical load on the microstructural stability and the kinetics of phase decomposition of a nitrogen-alloyed duplex stainless steel (0.34 wt.% N) was investigated. Calculation of the phase equilibria was done with THERMOCALC using the steel database TCFE3 in order to predict the stability of the phases and to estimate the influence of temperature on the fraction and chemical composition of the phases. Various ageing treatments between 800 deg. C and 1300 deg. C were performed for different time intervals with controlled heating and cooling rates. In order to determine the influence of deformation, annealing at 800 deg. C after cold deformation as well as dilatometry experiments were performed under a constant mechanical compressive load at 800 deg. C and 900 deg. C. Microstructural characterization was carried out by means of light microscopy, electron microscopy and X-ray diffractometry. It was found that the microstructural evolution under a thermal load alone in the temperature range above 950 deg. C concerns mainly the transformation of austenite to ferrite, while below 950 deg. C ferrite decomposition and precipitation of nitrides occur. Since duplex stainless steels possess a microstructure consisting of paramagnetic austenite and ferromagnetic ferrite, the kinetics of ferrite decomposition can be determined easily by magnetic inductive measurements. The results of the microstructural investigations and the measurements of the saturation magnetization show that there is a satisfactory agreement with the theoretical predictions based on THERMOCALC. Ferrite decomposition is significantly accelerated by strain introduced during cold deformation. Furthermore, even under a small mechanical load the kinetics of phase decomposition behaviour at 900 deg. C is drastically changed. Whereas during short annealing times the microstructure remains nearly stable the same annealing conditions under a constant

Effects of microalloying on hot-rolled and cold-rolled Q&P steels

Science.gov (United States)

Azevedo de Araujo, Ana Luiza

Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

Cold rolling precision forming of shaft parts theory and technologies

CERN Document Server

Song, Jianli; Li, Yongtang

2017-01-01

This book presents in detail the theory, processes and equipment involved in cold rolling precision forming technologies, focusing on spline and thread shaft parts. The main topics discussed include the status quo of research on cold rolling precision forming technologies; the design and calculation of process parameters; the numerical simulation of cold rolling forming processes; and the equipment used in cold rolling forming. The mechanism of cold rolling forming is extremely complex, and research on the processes, theory and mechanical analysis of spline cold rolling forming has remained very limited to date. In practice, the forming processes and production methods used are mainly chosen on the basis of individual experience. As such, there is a marked lack of both systematic, theory-based guidelines, and of specialized books covering theoretical analysis, numerical simulation, experiments and equipment used in spline cold rolling forming processes – all key points that are included in this book and ill...

Microstructural evolution and strain hardening behavior of the cold-drawn austenitic stainless steels

International Nuclear Information System (INIS)

Choi, Jeom Yong; Jin, Won

1998-01-01

The strain induced α ' -martensite formation and the strain hardening behavior of metastable austenitic stainless steel during cold drawing have been investigated. The strain induced α ' -martensite nucleates mainly at the intersection of the mechanical twins rather than ε-martensite. It could be explained by the increase of stacking fault energy which arises from the heat generated during high speed drawing and, for AISI 304/Cu, the additional effect of Cu additions. The strain hardening behavior of austenitic stainless steel is strongly related to the microstructural evolution accompanied by strain induced α ' -martensite. The work hardening rates of cold-drawn 304 increased with increasing interstitial element(C,N) contents which affect the strength of the strain induced α ' -martensite

Cold-rolled steel strip X-ray thickness gauge

International Nuclear Information System (INIS)

Tong Jianmin; Cong Peng; Li Litao

2010-01-01

This paper introduces a cold-rolled steel strip X-ray thickness gauge. This gauge uses two-detector construction including penetrating ionization chamber and measuring ionization chamber. Standard magazine box is composed of three rotating plates driving by stepper motor, including 13 pieces of standard sample to build up 154 thickness value, obtaining standard sample curve covering thickness range of 0.1 mm to 5 mm. Automation system include Siemens S7-200 PLC as key controlling unit, embedded controlling system for data acquisition and computing, and PC as man-machine interface, and employ Ethernet (TCP/IP) or RS485/232 as communication protocol. Reversing Cold mill AGC closed-loop control operation test demonstrates that the gauge can adapt to the severe production environment, operate stably and reliably, measurement precision can reached to ±0.19%, reproducibility to ±0.09%, and stability to ±0.06%, response time range from 4 ms to 200 ms and be adjustable. So it can meet the high demanding of cold-rolled plate/strip production. (authors)

Damage Analysis and Evaluation of Light Steel Structures Exposed to Wind Hazards

OpenAIRE

Na Yang; Fan Bai

2017-01-01

Compared to hot-rolled steel structures, cold-formed steel structures are susceptible to extreme winds because of the light weight of the building and its components. Many modern cold-formed steel structures have sustained significant structural damage ranging from loss of cladding to complete collapse in recent cyclones. This article first provides some real damage cases for light steel structures induced by the high winds. After that, the paper reviews research on the damage analysis and e...

New Tribo-systems for Cold Forming of Steel, Stainless Steel and Aluminium Alloys

DEFF Research Database (Denmark)

Bay, Niels

2013-01-01

Globalisation of industrial production and increasing demands for environmentally benign solutions has forced cold forging industry to search for new, economically optimized tribo-systems, which are less harmful to the working as well as the global environment. The present paper describes efforts...

Reversed Microstructures and Tensile Properties after Various Cold Rolling Reductions in AISI 301LN Steel

Directory of Open Access Journals (Sweden)

Antti Järvenpää

2018-02-01

Full Text Available Heavy cold rolling is generally required for efficient grain size refinement in the martensitic reversion process, which is, however, not desirable in practical processing. In the present work, the influence of cold rolling reductions of 32%, 45% and 63% on the microstructure evolution and mechanical properties of a metastable austenitic AISI 301LN type steel were investigated in detail adopting scanning electron microscopy with the electron backscatter diffraction method and mechanical testing. A completely austenitic microstructure and a partially reversed counterpart were created. It was found that the fraction of grains with a size of 3 µm or larger, called medium-sized grains, increased with decreasing the prior cold rolling reduction. These grains are formed mainly from the shear-reversed austenite, transformed from slightly-deformed martensite, by gradual evolution of subgrains to grains. However, in spite of significant amounts of medium-sized grains, the tensile properties after the 32% or 45% cold rolling reductions were practically equal to those after the 63% reduction. The austenite stability against the formation of deformation-induced martensite in subsequent straining was reduced by lowering the cold rolling reduction, due to the larger grain size of medium-sized grains and the shift of their orientation towards {211} .

X-ray residual stress measurements on cold-drawn steel wire

NARCIS (Netherlands)

Willemse, P.F.; Naughton, B.P.; Verbraak, C.A.

1982-01-01

The interplanar spacing d{hkl} versus sin2 ψ distributions were measured for the 211, 310, 220 and 200 reflections from severely cold-drawn 0.7% C steel wire with a diameter of 0.25 mm. From the shape of the curves it was concluded that, as well as a 110 fibre texture and elastic anisotropy, plastic

Creep rupture properties of solution annealed and cold worked type 316 stainless steel cladding tubes

International Nuclear Information System (INIS)

Mathew, M.D.; Latha, S.; Mannan, S.L.; Rodriguez, P.

1990-01-01

Austenitic stainless steels (mainly type 316 and its modifications) are used as fuel cladding materials in all current generation fast breeder reactors. For the Fast Breeder Test Reactor (FBTR) at Kalpakkam, modified type 316 stainless steel (SS) was chosen as the material for fuel cladding tubes. In order to evaluate the influence of cold work on the performance of the fuel element, the investigation was carried out on cladding tubes in three metallurgical conditions (solution annealed, ten percent cold worked and twenty percent cold worked). The results indicate that: (i) The creep strength of type 316 SS cladding tube increases with increasing cold work. (ii) The benificial effects of cold work are retained at almost all the test conditions investigated. (iii) The Larson Miller parameter analysis shows a two slope behaviour for 20PCW material suggesting that caution should be exercised in extrapolating the creep rupture life to stresses below 125 MPa. At very low stress levels, the LMP values fall below the values of the 10 PCW material. (author). 6 refs., 19 figs. , 10 tabs

Specific energy of cold crack initiation in welding low alloy high-strength steels

International Nuclear Information System (INIS)

Brednev, V.I.; Kasatkin, B.S.

1988-01-01

Methods for determination of energy spent on cold crack initiation, when testing welded joint samples by the Implant method, are described. Data on the effect of the steel alloying system, cooling rate of welded joints, content of diffusion hydrogen on the critical specific energy spent on the development of local plastic deformation upto cold crack initiation are presented. The value of specific energy spent on cold crack initiation is shown to be by two-three orders lower than the value of impact strength minimum accessible. The possibility to estimate welded joint resistance to cold crack initiation according to the critical specific energy is established

Deformation path effects on the internal stress development in cold worked austenitic steel deformed in tension

International Nuclear Information System (INIS)

Ahmed, I.I.; Grant, B.; Sherry, A.H.; Quinta da Fonseca, J.

2014-01-01

The effects of cold work level and strain paths on the flow stress of austenitic stainless steels, including Bauschinger effect and associated internal stresses were investigated with both mechanical testing and neutron diffraction techniques. The main objective was to assess the effects of cold rolling: to 5%, 10%, 20% and 40% reduction and uniaxial straining on the evolution of the internal strains during the re-straining to 5% tensile strain in-situ, which is relevant for stress corrosion cracking (SCC) studies. The results of mechanical testing showed that the yield strength of material increased when it was reloaded in the forward direction and decreased well below the flow stress when the loading direction was reversed, showing a strong Bauschinger effect. The magnitude of Bauschinger effect is independent on whether tensile or compressive prestraining comes first but rather on the amount of prestrain. The assessment of the effect of prestraining methods showed that the magnitude of yield asymmetry was higher in the material prestrained by uniaxial deformation than those prestrained by cold rolling. Neutron diffraction test results showed that the elastic lattice strain difference between the maximum and minimum strain values increased consistently with the applied stress during the re-straining to 5% tensile strain in-situ along the 3 orthogonal directions of the rolled plate. It also emerged that, following the in-situ loading of cold rolled materials to 5% tensile strain, the largest strain difference occurred in the material prestrained to 20% reduction. In cold rolled samples, the peak width increased with cold work levels and during re-straining to 5% along rolling, transverse to rolling and normal directions which simulated reversed condition. In contrast to the cold rolled samples, there was neither increase nor decrease in the peak width of samples prestrained by uniaxial deformation on re-straining in reverse direction. This was rationalised in

The Corrosion Behavior of Cold-Rolled 304 Stainless Steel In Salt Spray Environments

International Nuclear Information System (INIS)

Chiang, M.F.; Young, M.C.; Huang, J.Y.

2011-01-01

Saline corrosion is one of the major degradation mechanisms for stainless steel type 304 (SS304) dry storage cask during the spent fuel interim storage period. Slow strain rate test (SSRT) and neutral salt spray test (NSS) were performed at 85 degrees Celsius and 200 degrees Celsius with 0.5 wt% sodium chloride mist sprayed on the cold-rolled SS304 specimens of different degrees of reduction in this study. The weight changes of the NSS specimens tested at 85 degrees Celsius for 2000 hours differed greatly from those at 200 degrees Celsius. The weight loss of NSS specimens was not significant at 85 degrees Celsius but the weight gain decreased gradually with increasing the cold-rolled reduction. The yield strength (YS) and ultimate tensile stress (UTS) values obtained from the SSRT tests for lightly cold-rolled specimens in the salt spray environment at 85 degrees Celsius and 200 degrees Celsius are slightly lower than in air. But for those with 20% reductions, the specimen strengths were no longer changed by the saline corrosion. The preliminary results demonstrated that the quality and performance of cold-rolled SS304 is acceptable for fabrication of dry storage casks. However, more work on the corrosion behavior of cold-rolled stainless steel in the saline atmosphere is needed to better understand its long-term performance.

Effect of cold working on biocompatibility of Ni-free high nitrogen austenitic stainless steels using Dalton's Lymphoma cell line

International Nuclear Information System (INIS)

Talha, Mohd; Kumar, Sanjay; Behera, C.K.; Sinha, O.P.

2014-01-01

The aims of the present work are to explore the effect of cold working on in-vitro biocompatibility of indigenized low cost Ni-free nitrogen containing austenitic stainless steels (HNSs) and to compare it with conventionally used biomedical grade, i.e. AISI 316L and 316LVM, using Dalton's Lymphoma (DL) cell line. The MTT assay [3-(4,5-dimethythiazol 2-yl)-2,5-diphenyltetrazolium bromide] was performed on DL cell line for cytotoxicity evaluation and cell adhesion test. As a result, it was observed that the HNS had higher cell proliferation and cell growth and it increases by increasing nitrogen content and degree of cold working. The surface wettability of the alloys was also investigated by water contact angle measurements. The value of contact angles was found to decrease with increase in nitrogen content and degree of cold working. This indicates that the hydrophilic character increases with increasing nitrogen content and degree of cold working which further attributed to enhance the surface free energy (SFE) which would be conducive to cell adhesion which in turn increases the cell proliferation. - Graphical abstract: Effect of cold working on in-vitro biocompatibility of indigenized Ni-free nitrogen bearing austenitic stainless steels was explored using Dalton's Lymphoma cell line. Cell proliferation and cell adhesion increase by increasing the degree of cold working and nitrogen content in steel indicating that indigenized material is more biocompatible and no negative effect of cold working on these steels. - Highlights: • Effect of cold working on biocompatibility of Ni-free austenitic stainless steels • Cell proliferation and adhesion increase with nitrogen and degree of cold working. • Contact angle values decrease with nitrogen and degree of cold working

Superplastic boronizing of duplex stainless steel under dual compression method

International Nuclear Information System (INIS)

Jauhari, I.; Yusof, H.A.M.; Saidan, R.

2011-01-01

Highlights: → Superplastic boronizing. → Dual compression method has been developed. → Hard boride layer. → Bulk deformation was significantly thicker the boronized layer. → New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

Superplastic boronizing of duplex stainless steel under dual compression method

Energy Technology Data Exchange (ETDEWEB)

Jauhari, I., E-mail: iswadi@um.edu.my [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia); Yusof, H.A.M.; Saidan, R. [Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Kuala Lumpur (Malaysia)

2011-10-25

Highlights: {yields} Superplastic boronizing. {yields} Dual compression method has been developed. {yields} Hard boride layer. {yields} Bulk deformation was significantly thicker the boronized layer. {yields} New data on boronizing could be expanded the application of DSS in industries. - Abstract: In this work, SPB of duplex stainless steel (DSS) under compression method is studied with the objective to produce ultra hard and thick boronized layer using minimal amount of boron powder and at a much faster boronizing time as compared to the conventional process. SPB is conducted under dual compression methods. In the first method DSS is boronized using a minimal amount of boron powder under a fix pre-strained compression condition throughout the process. The compression strain is controlled in such a way that plastic deformation is restricted at the surface asperities of the substrate in contact with the boron powder. In the second method, the boronized specimen taken from the first mode is compressed superplastically up to a certain compressive strain under a certain strain rate condition. The process in the second method is conducted without the present of boron powder. As compared with the conventional boronizing process, through this SPB under dual compression methods, a much harder and thicker boronized layer thickness is able to be produced using a minimal amount of boron powder.

Compressive Strength of Steel Frames after Welding with Micro-Jet Cooling

Directory of Open Access Journals (Sweden)

Hadryś D.

2016-03-01

Full Text Available Low carbon steel weld structures generally exhibit a very linear stress-strain relationship. In the study of strength of materials, the compressive strength is the capacity of a material or structure to withstand loads tending to reduce size of structure. It is mainly measured by plotting applied force against deformation in a testing machine. Compressive strength is a main key value for design of welded structures.The main goal of that paper was analysing of plastic properties of frame welds which were made with various parameters of micro-jet cooling. New technology of micro-jet welding could be regarded as a new way to improve plastic properties of welds. It allows to obtain welds with better mechanical properties in comparison to ordinary welding method. Furthermore it is possible to steering of weld structure and properties of the weld. There were given main information about influence of various micro-jet gases on metallographic and properties of structure steel welds.

Cold deformation effect on the microstructures and mechanical properties of AISI 301LN and 316L stainless steels

International Nuclear Information System (INIS)

Silva, Paulo Maria de O.; Abreu, Hamilton Ferreira G. de; Albuquerque, Victor Hugo C. de; Neto, Pedro de Lima; Tavares, Joao Manuel R.S.

2011-01-01

As austenitic stainless steels have an adequate combination of mechanical resistance, conformability and resistance to corrosion they are used in a wide variety of industries, such as the food, transport, nuclear and petrochemical industries. Among these austenitic steels, the AISI 301LN and 316L steels have attracted prominent attention due to their excellent mechanical resistance. In this paper a microstructural characterization of AISI 301LN and 316L steels was made using various techniques such as metallography, optical microscopy, scanning electronic microscopy and atomic force microscopy, in order to analyze the cold deformation effect. Also, the microstructural changes were correlated with the alterations of mechanical properties of the materials under study. One of the numerous uses of AISI 301LN and 316L steels is in the structure of wagons for metropolitan surface trains. For this type of application it is imperative to know their microstructural behavior when subjected to cold deformation and correlate it with their mechanical properties and resistance to corrosion. Microstructural analysis showed that cold deformation causes significant microstructural modifications in these steels, mainly hardening. This modification increases the mechanical resistance of the materials appropriately for their foreseen application. Nonetheless, the materials become susceptible to pitting corrosion.

Microstructure Evolution and Flow Stress Model of a 20Mn5 Hollow Steel Ingot during Hot Compression.

Science.gov (United States)

Liu, Min; Ma, Qing-Xian; Luo, Jian-Bin

2018-03-21

20Mn5 steel is widely used in the manufacture of heavy hydro-generator shaft due to its good performance of strength, toughness and wear resistance. However, the hot deformation and recrystallization behaviors of 20Mn5 steel compressed under high temperature were not studied. In this study, the hot compression experiments under temperatures of 850-1200 °C and strain rates of 0.01/s-1/s are conducted using Gleeble thermal and mechanical simulation machine. And the flow stress curves and microstructure after hot compression are obtained. Effects of temperature and strain rate on microstructure are analyzed. Based on the classical stress-dislocation relation and the kinetics of dynamic recrystallization, a two-stage constitutive model is developed to predict the flow stress of 20Mn5 steel. Comparisons between experimental flow stress and predicted flow stress show that the predicted flow stress values are in good agreement with the experimental flow stress values, which indicates that the proposed constitutive model is reliable and can be used for numerical simulation of hot forging of 20Mn5 hollow steel ingot.

Recovery in cold-worked alloy under pressure: example of AISI 316 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Yousuf, M; Sahu, P C; Raghunathan, V S; Govinda Rajan, K

1986-06-01

In this paper we report the behaviour of defects under high pressure in severely cold-deformed 316 stainless steel. In situ electrical resistivity measurements indicate a minimum in the reduced resistivity ratio at 2 GPa associated with a characteristic relaxation time of 500 + - 5 sec. Microhardness data on pressure-treated and recovered samples are consistent with the electrical resistivity behaviour. X-ray powder diffraction rings indicate sharpening beyond 2 GPa. The decrease in the full width at half maximum (FWHM) of the strongest ring is about 2% at pressures beyond 2 GPa. Transmission electron microscopy reveals that samples pressure treated beyond 2 GPa have a polygonized dislocation structure. This is in sharp contrast to the tangled dislocation structure observed in the cold-worked samples. The experimental results suggest a recovery stage in cold-worked stainless steel at 2 GPa. We propose that the recovery process is activated through an enhanced vacancy concentration caused by deformation, a pressure-induced vacancy-dislocation interaction and consequently a pressure-assisted dislocation mobility leading to polygonization.

The mechanical properties of austenite stainless steel 304 after structural deformation through cold work

Energy Technology Data Exchange (ETDEWEB)

Mubarok, Naila; Manaf, Azwar, E-mail: azwar@ui.ac.id [PPS Materials Science, FMIPA-Universitas Indonesia, Depok 16424 (Indonesia); Notonegoro, Hamdan Akbar [Mechanical Engineering Dept., FT-Universitas Sultan Ageng Tirtayasa,Cilegon 42435 (Indonesia); Thosin, Kemas Ahmad Zaini [Pusat Penelitian Fisika,LIPI, Serpong (Indonesia)

2016-06-17

The 304 stainless steel (SS) type is widely used in oil and gas operations due to its excellent corrosion resistance. However, the presence of the fine sand particles and H{sub 2}S gas contained in crude oil could lead the erosion and abrasion in steel. In this study, cold rolled treatments were conducted to the 304 SS in order to increase the wear resistance of the steel. The cold work has resulted in thickness reduction to 20%, 40% and 60% of the original. Various microstructural characterizations were used to analyze the effect of deformation. The hardness characterization showed that the initial hardness value increased from 145 HVC to 395 HVC as the level of deformation increase. Further, the wear resistance increased with the deformation rate from 0% to 40% and subsequently decreased from 40% to 60% deformation rate. Microstructural characterization shows that the boundary change to coincide by 56 µm, 49 µm, 45 µm, and 43 µm width and the grain go to flatten and being folded like needles. The effect of deformation on the grain morphology and structure was also studied by optical metallography and X-Ray Diffraction. It is shown that the deformation by means of a cold rolled process has transformed the austenite structure into martensitic structure.

Microstructure and strengthening mechanisms in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2011-01-01

Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified by transmis......Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified...... by transmission electron microscopy and high resolution electron microscopy. The mechanical properties have been determined by tensile testing. It is found that the interlamellar spacing and the thickness of the cementite lamellae are reduced in accordance with the changes in wire diameter up to a strain of 2...... at the ferrite/cementite interface. Three strengthening mechanisms have been analyzed: (i) boundary strengthening, (ii) dislocation strengthening and (iii) solid solution hardening. The individual and combined contributions, based on an assumption of linear additivity, of these mechanisms to the wire strength...

Analytical solution for shear bands in cold-rolled 1018 steel

Science.gov (United States)

Voyiadjis, George Z.; Almasri, Amin H.; Faghihi, Danial; Palazotto, Anthony N.

2012-06-01

Cold-rolled 1018 (CR-1018) carbon steel has been well known for its susceptibility to adiabatic shear banding under dynamic loadings. Analysis of these localizations highly depends on the selection of the constitutive model. To deal with this issue, a constitutive model that takes temperature and strain rate effect into account is proposed. The model is motivated by two physical-based models: the Zerilli and Armstrong and the Voyiadjis and Abed models. This material model, however, incorporates a simple softening term that is capable of simulating the softening behavior of CR-1018 steel. Instability, localization, and evolution of adiabatic shear bands are discussed and presented graphically. In addition, the effect of hydrostatic pressure is illustrated.

Prediction of ttt curves of cold working tool steels using support vector machine model

Science.gov (United States)

Pillai, Nandakumar; Karthikeyan, R., Dr.

2018-04-01

The cold working tool steels are of high carbon steels with metallic alloy additions which impart higher hardenability, abrasion resistance and less distortion in quenching. The microstructure changes occurring in tool steel during heat treatment is of very much importance as the final properties of the steel depends upon these changes occurred during the process. In order to obtain the desired performance the alloy constituents and its ratio plays a vital role as the steel transformation itself is complex in nature and depends very much upon the time and temperature. The proper treatment can deliver satisfactory results, at the same time process deviation can completely spoil the results. So knowing time temperature transformation (TTT) of phases is very critical which varies for each type depending upon its constituents and proportion range. To obtain adequate post heat treatment properties the percentage of retained austenite should be lower and metallic carbides obtained should be fine in nature. Support vector machine is a computational model which can learn from the observed data and use these to predict or solve using mathematical model. Back propagation feedback network will be created and trained for further solutions. The points on the TTT curve for the known transformations curves are used to plot the curves for different materials. These data will be trained to predict TTT curves for other steels having similar alloying constituents but with different proportion range. The proposed methodology can be used for prediction of TTT curves for cold working steels and can be used for prediction of phases for different heat treatment methods.

Comparison of bipolar electrocautry and cold steel dissection methods for tonsillectomy

International Nuclear Information System (INIS)

Ali, M.; Rafique, A.; Dastgir, M.; Rashid, M.; Maqbool, M.; Maqbool, S.; Bashir, S.

2014-01-01

To compare the efficacy and post-operative morbidity of bipolar electrocautry and cold steel dissection methods for tonsillectomy in pediatric population, in terms of operating time, peri-operative blood loss, post-operative pain and frequency of secondary hemorrhage. Study Design: Randomized controlled trial. Place and Duration: This study was conducted at department of ENT, Combined Military Hospital Kharian and Lahore between Jan 2009 to Jan 2012. Patients and Methods: Total 146 patients between age 6 to 12 years were enrolled in this study but only 102 patients who fulfilled the desired criteria and had regular follow up were placed in two groups. They were divided into two equal groups of 51 each labeled as A and B. Patients in group A were operated for tonsillectomy by bipolar electrocautry while group B underwent tonsillectomy by cold steel dissection method. All patients in both groups were assessed for operating time, peri-operative blood loss, secondary hemorrhage and postoperative pain on Visual Analogue Score. Results: In group A there were 27 males and 24 females while group B had 28 females and 23 males. Mean age of patients was 9.4 (SD +- 2.67) years. Patients in groups A had statistically significant lower operative time and blood loss than group B. While initial post-operative pain was not different in two groups. However late onset pain (pain on 7th and 14th day) and frequency of secondary hemorrhage was significantly higher in group A. Conclusion: Bipolar electrocautry dissection method of tonsillectomy is better than cold steel dissection method in terms of operating time and peri-operative blood loss. Although initial post-operative pain was not much significant in two groups but incidence of late onset pain and secondary hemorrhage is higher in bipolar electrocautry group. (author)

Effect of cold working and annealing on stress corrosion cracking of AISI 304 stainless steel

International Nuclear Information System (INIS)

Yeon, Y.M.; Kwun, S.I.

1983-01-01

A study was made of the effects of cold working and annealing on the stress corrosion cracking of AISI 304 stainless steel in boiling 42% MgCl 2 solution. When the 60% or 76% of yield stress was applied, the resistance to SCC showed maximum at 30% of cold work. However, when the same load was applied to the annealed specimens after cold working, the resistance to SCC decreased abruptly at 675degC annealing. The fracture mode changed mode change mixed → intergranular → transgranular as the amount of cold work increased. (Author)

Full-scale experimental and numerical study about structural behaviour of a thin-walled cold-formed steel building affected by ground settlements due to land subsidence

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J. A. Ortiz

2015-11-01

Full Text Available Land subsidence due to ground water withdrawal is a problem in many places around the world (Poland, 1984. This causes differential ground settlements that affect masonry structures, because these structural materials do not exhibit an adequate performance beyond a certain level of angular distortion. This work presents the experimental and numerical results about a study regarding the performance of a full-scale thin-walled cold-formed steel building affected by ground differential settlements due to land subsidence. The experimental stage consisted in the construction of a test-building to be subjected to differential settlements in laboratory. The numerical stage consisted in performing a numerical non-linear static pull-down analysis simulating the differential ground settlements of the test-building. The results show that the structural performance of the tested building was very suitable in terms of ductility.

Influence of cold worked layer on susceptibility to stress corrosion of duplex stainless steel

International Nuclear Information System (INIS)

Labanowski, J.; Ossowska, A.; Cwiek, J.

2001-01-01

Stress corrosion cracking resistance of cold worked layers on duplex stainless steel was investigated. The surface layers were performed through burnishing treatment. Corrosion tests were performed with the use of Slow Strain Rate Test technique in boiling 35% MgCl 2 solution. It has been shown that burnishing treatment increases corrosion resistance of steel. The factor that improves stress corrosion cracking resistance is crack incubation time. (author)

Influence of cold rolling direction on texture, inhibitor and magnetic properties in strip-cast grain-oriented 3% silicon steel

Energy Technology Data Exchange (ETDEWEB)

Fang, F., E-mail: fangfengdbdx@163.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Lu, X.; Zhang, Y.X.; Wang, Y.; Jiao, H.T.; Cao, G.M.; Yuan, G.; Xu, Y.B. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, EL Paso, TX 79968 (United States); Wang, G.D. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

2017-02-15

An unconventional cold rolling scheme (inclined rolling at 0°, 30°, 45°, 90° during second-stage cold rolling process) was adopted to process grain-oriented silicon steel based on strip casting process. The influences of inclination angles on microstructure, texture, inhibitor and magnetic properties were studied by a combination of EBSD, XRD and TEM. It was found that the α-fiber texture was weakened and γ-fiber was strengthened in cold rolled sheet with increase in inclination angle. The primary recrystallization sheet exhibited more homogeneous microstructure with relatively strong γ-fiber, medium α-fiber texture, weak λ-fiber texture and Goss component at high inclination angles. Fine and homogeneous inhibitors were obtained after primary annealing with increase in inclination angle from 0° to 90° because of more uniform deformation after inclined rolling. The grain-oriented silicon steel experienced completely secondary recrystallization at various inclination angles after final annealing process, with superior magnetic properties at 0° and 90°. Furthermore, Goss nuclei capable of final secondary recrystallization in strip casting process newly formed both in-grain shear bands and grain boundaries region during second-stage cold rolling and subsequent annealing process, which is different from the well-accepted results that Goss texture originated from the subsurface layer of the hot rolled sheet or during intermediate annealing process. In addition, the Goss texture that nucleated in-grain shear bands was weaker but more accurate as compared to that in grain boundaries region. - Highlights: • Inclined cold rolling was adopted to process strip-cast grain-oriented silicon steel. • Influence of inclination angles on texture, inhibitor and magnetic properties was studied. • The initial texture was changed with respect to the inclination angle. • Homogeneous inhibitors were obtained after primary annealing at various inclination angles. �

Effect of cold working on the corrosion resistance of JPCA stainless steel in flowing Pb–Bi at 450 °C

International Nuclear Information System (INIS)

Rivai, Abu Khalid; Saito, Shigeru; Tezuka, Masao; Kato, Chiaki; Kikuchi, Kenji

2012-01-01

Development of a high performance proton beam window material is one of the critical issues for the deployment of the accelerator-driven transmutation system (ADS) with liquid Pb–Bi eutectic as a spallation target and coolant. In the present study, we applied 20% cold work treatment to JPCA austenitic stainless steel and investigated it from the corrosion behavior viewpoint. The corrosion test of 20% cold-worked JPCA SS has been carried in the JLBL-1 (JAEA Lead–Bismuth Loop-1) apparatus. The maximum temperature, the temperature difference, the flow velocity and the exposure time of the liquid Pb–Bi were 450 °C, 100 °C, 1 m/s, and 1000 h, respectively. For comparison analysis, JPCA SS without cold working was also tested in the same time and conditions with the 20% cold-worked JPCA SS. The results showed a different corrosion behavior between the JPCA SS without and with cold working. As for the JPCA SS without cold working, Pb–Bi penetrated into the matrix through a ferrite layer which was formed because of constituent metals dissolution from the matrix into Pb–Bi. As for the 20% cold-worked JPCA SS, dissolution attack occurred only partially and formed localized superficial pitting corrosion. It was found that the different corrosion behavior occurred because the cold working induced a structure transformation from γ-austenite to α′-martensite and affected the corrosion resistance of the JPCA SS in flowing Pb–Bi at 450 °C.

Cold pressure welding of aluminium-steel blanks: Manufacturing process and electrochemical surface preparation

Science.gov (United States)

Schmidt, Hans Christian; Homberg, Werner; Orive, Alejandro Gonzalez; Grundmeier, Guido; Hordych, Illia; Maier, Hans Jürgen

2018-05-01

In this study the manufacture of aluminium-steel blanks by cold pressure welding and their preparation for a welding process through electrochemical surface treatment are investigated and discussed. The cold pressure welding process was done with an incremental rolling tool that allows for the partial pressure welding of two blanks along a prepared path. The influence of the surface preparation by electrochemical deposition of bond promoting organosilane-based agents and roughening on a nano-scale is investigated and compared to conventional surface treatments. Coating the surfaces with a thin organosilane-based film incorporating specific functional groups should promote additional bonding between the mating oxide layers; its influence on the total weld strength is studied. Pressure welding requires suitable process strategies, and the current advances in the proposed incremental rolling process for the combination of mild steel and aluminium are presented.

Parameters estimation of Drucker-Prager plasticity criteria for steel confined circular concrete columns in compression

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Al-Kutti Walid A.

2018-01-01

Full Text Available This paper explores the possibility to use Drucker-Prager model in Steel-Concrete composite section. Numerical simulation was conducted using finite element package to simulate the steel-concrete composite section subjected to uniaxial compressive loading. After calibration with experimental study, parametric study was conducted to evaluate the effect of the friction angle and the cohesion constant c on the stress-strain curve of composite section. Empirical relationship between the friction angle and the confined concrete compressive strength was developed and a range of cohesion constant c between 5-10 MPa was suggested for confined concrete strength range of 25 to 100 MPa, respectively.

Studying of Compressive, Tensile and Flexural Strength of Concrete by Using Steel Fibers

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Muslim Abdul-Ameer

2016-12-01

Full Text Available This research aims to study the effect of adding steel fibers on the mechanical properties of concrete. Steel fiber has a very significant effect on concrete because it delays the propagation of micro cracks that generate due to loading on concrete members such as beams and slabs, therefore ,it increases the strength of concrete. The steel fiber was used in this study as a percentage of the volume of concrete. Mix proportion was 1: 2:4 (cement: sand: gravel by volume for all mixes and using 0% as (control mix,0.1 %,0.2%,0.5 % and 1.0% of steel fibers, these ratios leads to increase the compressive, tensile ,and flexural strength of concrete, where the improvement in flexural strength was significant

Microstructural evolution of a cold work tool steel after pulsed laser remelting

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L. Kosec

2012-01-01

Full Text Available The aim of this study is the investigation of micro-structural behaviour of a Mat. No. 1.2379 (EN-X160CrMoV121; AISI D2 cold work tool steel after remelting with a precise pulsed Nd:YAG laser. The investigated steel is one of the most hard to weld tool steels, due to large amount of alloying elements. The analysis was done on single spots remelted with specific laser pulse shape and parameters, assuring crack-less solidification. Re-solidifi ed areas were investigated with microscopy, hardness measurements, X-ray spectroscopy and diffraction method. Laser treatment causes rapid solidifi cation leading into a formation of a fine dendritic microstructures containing high amount of retained austenite causing a significant decrease of hardness.

Investigation of fatigue strength of tool steels in sheet-bulk metal forming

Science.gov (United States)

Pilz, F.; Gröbel, D.; Merklein, M.

2018-05-01

To encounter trends regarding an efficient production of complex functional components in forming technology, the process class of sheet-bulk metal forming (SBMF) can be applied. SBMF is characterized by the application of bulk forming operations on sheet metal, often in combination with sheet forming operations [1]. The combination of these conventional process classes leads to locally varying load conditions. The resulting load conditions cause high tool loads, which lead to a reduced tool life, and an uncontrolled material flow. Several studies have shown that locally modified tool surfaces, so-called tailored surfaces, have the potential to control the material flow and thus to increase the die filling of functional elements [2]. A combination of these modified tool surfaces and high tool loads in SBMF is furthermore critical for the tool life and leads to fatigue. Tool fatigue is hardly predictable and due to a lack of data [3], a challenge in tool design. Thus, it is necessary to provide such data for tool steels used in SBMF. The aim of this study is the investigation of the influence of tailored surfaces on the fatigue strength of the powder metallurgical tool steel ASP2023 (1.3344, AISI M3:2), which is typically used in cold forging applications, with a hardness 60 HRC ± 1 HRC. To conduct this investigation, the rotating bending test is chosen. As tailored surfaces, a DLC-coating and a surface manufactured by a high-feed-milling process are chosen. As reference a polished surface which is typical for cold forging tools is used. Before the rotating bending test, the surface integrity is characterized by measuring topography and residual stresses. After testing, the determined values of the surface integrity are correlated with the reached fracture load cycle to derive functional relations. Based on the gained results the investigated tailored surfaces are evaluated regarding their feasibility to modify tool surfaces within SBMF.

Effect of cold deformation on latent energy value and high-temperature mechanical properties of 12Cr18Ni10Ti steel

International Nuclear Information System (INIS)

Maksimkin, O.P.; Shiganakov, Sh.B.; Gusev, M.N.

1997-01-01

Energetic and magnetic characteristics and also the high-temperature mechanical properties depending on the preliminary cold deformation of 12Cr18Ni10Ti steel are presented. It is shown that the value of storage energy in the steel has being grown with increase of the deformation. The rate of its growth has been increased after beginning of martensitic γ→α'- transformation when value of comparative storage energy at first decreased and then has been stay practically constant. Level of mechanical properties of the steel at 1073 K has been determined not only by value of cold deformation but and structural reconstruction corresponding to deformations 35-45% and accompanying with α'-phase martensite formation and change of energy accumulating rate. Preliminary cold deformation (40-60 %) does not improve high- temperature plasticity of steel samples implanted by helium. refs. 7, figs. 2

Evaluation of Workability on the Microstructure and Mechanical Property of Modified 9Cr-2W Steel for Fuel Cladding by Cold Drawing Process and Intermediate Heat Treatment Condition

Directory of Open Access Journals (Sweden)

Hyeong-Min Heo

2018-03-01

Full Text Available In this study, we evaluated the cold drawing workability of two kinds of modified 9Cr-2W steel containing different contents of boron and nitrogen depending on the temperature and time of normalizing and tempering treatments. Using ring compression tests at room temperature, the effect of intermediate heat treatment condition on workability was investigated. It was found that the prior austenite grain size can be changed by the austenite transformation and that the grain size increases with increasing temperature during normalizing heat treatment. Alloy B and Alloy N showed different patterns after normalizing heat treatment. Alloy N had higher stress than Alloy B, and the reduction in alloy N increased while the reduction in alloy B decreased. Alloy B showed a larger number of initially formed cracks and a larger average crack length than Alloy N. Crack length and number increased proportionally in Alloy B as the stress increased. Alloy B had lower crack resistance than Alloy N due to boron segregation.

Some aspects of barreling in sintered plain carbon steel powder metallurgy preforms during cold upsetting

Directory of Open Access Journals (Sweden)

Sumesh Narayan

2012-04-01

Full Text Available The present research establishes a relationship of bulged diameter with densification and hydrostatic stress in forming of sintered iron (Fe powder metallurgy preforms cold upset under two different frictional conditions, namely, nil/no and graphite lubricant condition. Sintered plain carbon steel cylindrical preforms with carbon (C contents of 0, 0.35, 0.75 and 1.1% with constant initial theoretical density of 84% and aspect ratio of 0.4 and 0.6 were prepared using a suitable die-set assembly on a 1 MN capacity hydraulic press and sintered for 90 minutes at 1200 °C. Each sintered preform was cold upset under two different frictional constraints. It is seen that the degree of bulging reduces with reducing frictional constraints at the die contact surface. Further, it is found that the bulging ratio changed as a function of relative density and hydrostatic stress, respectively, according to the power law equations.

Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect.

Science.gov (United States)

Guan, Ben; Zang, Yong; Han, Xiaohui; Zheng, Kailun

2018-05-21

Driven by the demands for contactless stress detection, technologies are being used for shape control when producing cold-rolled strips. This paper presents a novel contactless stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect, enabling the detection of internal stress in manufactured cold-rolled strips. An experimental device was designed and produced. Characteristics of this detection technology were investigated through experiments assisted by theoretical analysis. Theoretically, a linear correlation exists between the internal stress of strip steel and the voltage output of a magneto-resistive sensor. Therefore, for this stress detection system, the sensitivity of the stress detection was adjusted by adjusting the supply voltage of the magnetoresistance sensor, detection distance, and other relevant parameters. The stress detection experimental results showed that this detection system has good repeatability and linearity. The detection error was controlled within 1.5%. Moreover, the intrinsic factors of the detected strip steel, including thickness, carbon percentage, and crystal orientation, also affected the sensitivity of the detection system. The detection technology proposed in this research enables online contactless detection and meets the requirements for cold-rolled steel strips.

Compressed Baryonic Matter of Astrophysics

OpenAIRE

Guo, Yanjun; Xu, Renxin

2013-01-01

Baryonic matter in the core of a massive and evolved star is compressed significantly to form a supra-nuclear object, and compressed baryonic matter (CBM) is then produced after supernova. The state of cold matter at a few nuclear density is pedagogically reviewed, with significant attention paid to a possible quark-cluster state conjectured from an astrophysical point of view.

Fatigue hardening and softening studies on strain hardened 18-8 austenitic stainless steel

International Nuclear Information System (INIS)

Ramakrishna Prasad, C.; Vasudevan, R.

1976-01-01

Metals when subjected to fatigue harden or soften depending on their previous mechanical history. Annealed or mildly cold worked metals are known to harden while severely cold worked metals soften when subjected to fatigue loading. In the present work samples of austenitic 18-8 steel cold worked to 11% and 22% reduction in area were mounted in a vertical pulsator and fatigued in axial tension-compression. Clear cut effects were produced and it was noticed that these depended on the extent of cold work, the amplitude as well as the number of cycles of fatigue and mean stress if any. (orig.) [de

Tailoring diffraction technique Rietveld method on residual stress measurements of cold-can oiled 304 stainless steel plates

International Nuclear Information System (INIS)

Parikin; Killen, P.; Anis, M.

2003-01-01

Tailoring of diffraction technique-Rietveld method on residual stress measurements of cold-canailed stainless steel 304 plates assuming the material is isotopic, the residual stress measurements using X-ray powder diffraction is just performed for a plane lying in a large angle. For anisotropic materials, the real measurements will not be represented by the methods. By Utilizing of all diffraction peaks in the observation region, tailoring diffraction technique-Rietveld analysis is able to cover the limitations. The residual stress measurement using X-ray powder diffraction tailored by Rietveld method, in a series of cold-canailed stainless steel 304 plates deforming; 0, 34, 84, 152, 158, 175, and 196 % reduction in thickness, have been reported. The diffraction data were analyzed by using Rietveld structure refinement method. Also, for all cold-canailed stainless steel 304 plates cuplikans, the diffraction peaks are broader than the uncanailed one, indicating that the strains in these cuplikans are inhomogeneous. From an analysis of the refined peak shape parameters, the average root-mean square strain, which describes the distribution of the inhomogeneous strain field, was calculated. Finally, the average residual stresses in cold-canailed stainless steel 304 plates were shown to be a combination effect of hydrostatic stresses of martensite particles and austenite matrix. The average residual stresses were evaluated from the experimentally determined average lattice strains in each phase. It was found the tensile residual stress in a cuplikan was maximum, reaching 442 MPa, for a cuplikan reducing 34% in thickness and minimum for a 196% cuplikan

Solidification Sequence of Spray-Formed Steels

Science.gov (United States)

Zepon, Guilherme; Ellendt, Nils; Uhlenwinkel, Volker; Bolfarini, Claudemiro

2016-02-01

Solidification in spray-forming is still an open discussion in the atomization and deposition area. This paper proposes a solidification model based on the equilibrium solidification path of alloys. The main assumptions of the model are that the deposition zone temperature must be above the alloy's solidus temperature and that the equilibrium liquid fraction at this temperature is reached, which involves partial remelting and/or redissolution of completely solidified droplets. When the deposition zone is cooled, solidification of the remaining liquid takes place under near equilibrium conditions. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to analyze the microstructures of two different spray-formed steel grades: (1) boron modified supermartensitic stainless steel (SMSS) and (2) D2 tool steel. The microstructures were analyzed to determine the sequence of phase formation during solidification. In both cases, the solidification model proposed was validated.

Finite Element Modeling of Compressive and Splitting Tensile Behavior of Plain Concrete and Steel Fiber Reinforced Concrete Cylinder Specimens

OpenAIRE

Chowdhury, Md. Arman; Islam, Md. Mashfiqul; Ibna Zahid, Zubayer

2016-01-01

Plain concrete and steel fiber reinforced concrete (SFRC) cylinder specimens are modeled in the finite element (FE) platform of ANSYS 10.0 and validated with the experimental results and failure patterns. Experimental investigations are conducted to study the increase in compressive and tensile capacity of cylindrical specimens made of stone and brick concrete and SFRC. Satisfactory compressive and tensile capacity improvement is observed by adding steel fibers of 1.5% volumetric ratio. A tot...

Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

Energy Technology Data Exchange (ETDEWEB)

Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

2017-07-01

Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

Effect of cold work on low-temperature sensitization behaviour of austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Kain, V. E-mail: vivkain@apsara.barc.ernet.in; Chandra, K.; Adhe, K.N.; De, P.K

2004-09-01

The effects of cold work and low-temperature sensitization heat treatment of non-sensitized austenitic stainless steels have been investigated and related to the cracking in nuclear power reactors. Types 304, 304L and 304LN developed martensite after 15% cold working. Heat treatment of these cold worked steels at 500 deg. C led to sensitization of grain boundaries and the matrix and a desensitization effect was seen in 11 days due to fast diffusion rate of chromium in martensite. Types 316L and 316LN did not develop martensite upon cold rolling due to its chemical composition suppressing the martensite transformation (due to deformation) temperature, hence these were not sensitized at 500 deg. C. The sensitization of the martensite phase was always accompanied by a hump in the reactivation current peak in the double loop electrochemical potentiokinetic reactivation test, thus providing a test to detect such sensitization. It was shown that bending does not produce martensite and therefore, is a better method to simulate weld heat affected zone. Bending and heating at 500 deg. C for 11 days led to fresh precipitation due to increased retained strain and desensitization of 304LN due to faster diffusion rate of chromium along dislocations. The as received or solution annealed 304 and 304LN with 0.15% nitrogen showed increased sensitization after heat treatment at 500 deg. C, indicating the presence of carbides/nitrides.

Medium carbon steel deep drawing: A study on the evolution of mechanical properties, texture and simulations, from cold rolling to the end product

Energy Technology Data Exchange (ETDEWEB)

Plaut, Ronald L. [University of Sao Paulo, Sao Paulo (Brazil)], E-mail: rlplaut@usp.br; Padilha, Angelo F. [University of Sao Paulo, Sao Paulo (Brazil); Lima, N.B. [IPEN-CNEN/SP, Sao Paulo (Brazil); Herrera, Clara [Max-Planck-Institut fuer Eisenforschung (Germany); Filho, Antenor Ferreira [Industrial Director, Brasmetal Waelzholz S/A, Diadema (Brazil); Yoshimura, Leandro H. [CCS Consulting, Sao Paulo (Brazil)

2009-01-15

Medium carbon steels are mostly used for simple applications; nevertheless new applications have been developed for which good sheet formability is required. This class of steels has an inherent low formability. A medium carbon hot rolled SAE 1050 steel has been selected for this study. It has been cold rolled with reductions in the 7-80% range. Samples have been used to assess the cold work hardening curve. For samples with a 50 and 80% thickness reduction, an annealing heat treatment has been performed to obtain recrystallization. The material has been characterized in the 'as received', cold rolled and annealed conditions, using several methods: optical microscopy, X-ray diffraction (texture), Vickers hardness and tensile testing. The 50% cold rolled and recrystallized material has been further studied in terms of sheet metal formability and texture evolution during the actual stamping of a steel toecap that has been used to validate the finite element simulations.

Processing of plane strain compression test results for investigation of AISI-304 stainless steel constitutive behavior

International Nuclear Information System (INIS)

Aksenov, Sergey A.; Puzino, Yuriy A.; Bober, Stanislav A.; Kliber, Jiri

2015-01-01

The paper is oriented toward the determination of constitutive equation constants by the inverse analysis of plane strain compression test results. The interpretation of such results is complicated by the inhomogeneity of strain rate distribution in the specimen caused by rigid ends, the lateral spreading of a specimen friction and the variation of temperature during the test. The results of plane strain compression tests of AISI-304 stainless steel are presented and significant deviations of temperature are observed at higher strain rates. Finite element simulation was performed to estimate the inhomogeneity of strain rate within the specimen and evaluate the effect of friction on the test results. Constitutive equations of the material were obtained by inverse analysis minimizing the deviations between the measured load values and the ones predicted by numerical simulation. Keywords: PSCT, AISI-304, Gleeble, constitutive equations, hot forming, FEM, inverse analysis.

Axial Compression Properties Nonlinear Analysis on Square Double Skin Steel Stub Short Columns Filled with Recycled Concrete

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Song Bing

2016-01-01

Full Text Available Taking the mixing amount of diatomite calcined and vitrified micro bubbles(VMB as the main changing parameters, experiment studies the properties of the vitrified micro bubbles recycled concrete blocks; then this paper adopts the finite element software ANSYS to analyze the square double skin steel stub short columns filled with recycled concrete under axial compression. According to the vertical stress distribution, strain and bearing capacity of the steel tube and core concrete, we make a contrastive axial compression properties analysis on the different hollow ratio χ(0,0.35and the VMB content(0%,100%,130% of square double skin steel stub short columns filled with recycled concrete. The result shows that: Compressive strength of VMB recycled concrete increases with the increase of diatomite calcined content, when mixing amount of diatomite calcined is 3%,the compressive strength of 130% VMB content test specimen can reach 32.45 MPa;Because of the inner circular steel tube is setted which strengthening component buckling capacity and improving the ductility of the component, stress distribution of hollow components is more balance than solid components, and their axial displacements decrease by 5.6% compared with the solid components when they reach ultimate bearing capacity; When the hollow ratio is same, ultimate bearing capacity of 130% VMB content test specimen compared with the content is 0% only reduces by about 3.5%; When the VMB content is same, ultimate bearing capacity of hollow components compared with solid components increases by about 2.5%, which reducing weight as well as improving the anti-seismic performance.

Damage Analysis and Evaluation of Light Steel Structures Exposed to Wind Hazards

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Na Yang

2017-03-01

Full Text Available Compared to hot-rolled steel structures, cold-formed steel structures are susceptible to extreme winds because of the light weight of the building and its components. Many modern cold-formed steel structures have sustained significant structural damage ranging from loss of cladding to complete collapse in recent cyclones. This article first provides some real damage cases for light steel structures induced by the high winds. After that, the paper reviews research on the damage analysis and evaluation of light steel structures caused by strong winds, which include connection failure, fatigue failure, purlin buckling, and primary frame component instability problems. Moreover, this review will mention some applications of structure damage assessment methods in this area, such as vulnerability analysis and performance-based theory, etc.

Effect of cold works on creep-rupture life of type 316LN stainless steel

International Nuclear Information System (INIS)

Kim, W. G.; Han, C. H.; Ryu, W. S.

2003-01-01

Effect of cold works on creep-rupture life of the cold-worked type 316LN stainless steels, which are fabricated with the various reductions ; 0%(solution annealing), 20%, 30%, 40%, and 50%, was investigated. The creep-rupture time increased gradually up to 30% reduction, but it decreased inversely over 30% reduction. The longest rupture time exhibited at cold-worked reduction of 30%. The reason for this is that fine carbide precipitates are uniformly generated in grain boundary and the dislocations are pinned in the precipitates and the dislocations are sustained for a long time at high temperature. However, it is assumed that the higher cold-work reductions over 30% lead to excessive generation of deformation faults. The SEM fractrographs of the cold-worked specimens showed dense fracture micrographs, and they did not show intergranular structures in creep fracture mode. From this result, it is believed that the cold-worked specimens were superior in creep-rupture time to solution annealed ones

Effect of cold working on the aging and corrosion behavior of Fe-Mn-Al stainless steel

International Nuclear Information System (INIS)

Ghayad, I.M.; Girgis, N.N.; Ghanem, W.; Hamada, A.S.

2004-01-01

The cold working; aging process; and corrosion behavior of the Fe-Mn-Al stainless steel having a composition of Fe-29wt%Mn-3.5wt%Al-0.5wt%C were investigated. Three different groups of specimens of the alloy were subjected to different procedures of cold working and aging. The first group were cold worked then solution treated at 1100 deg. C for 24 hr, coded as CW+ST. The second group were cold worked, solution treated at 1100 deg. C for 24 hr then cold worked again, coded as CW+ST+CW. The third group were solution treated at 1100 deg. C for 24 hr then cold worked, coded as ST+CW. Subsequent aging treatments of the controlled-worked alloy showed age hardening similar to that reported for the solution-treated alloys. The strengthening of the experimental alloy due to the controlled-working and aging is discussed on the basis of microstructural observations and X-ray diffraction analysis. The corrosion behavior of the different groups of the alloy, CW+ST; CW+ST+CW; ST+CW, with their peak aged and over aged conditions has been examined in 3.5% NaCl solution. The electrochemical techniques, potentiodynamic polarization and Tafel plots were employed. All the alloy groups did not passivate in 3.5% NaCl solution and the major corrosion type observed was general corrosion. The peak aged and over aged of the CW+ST+CW exhibited higher corrosion rates due to the formation of ferrite phase that formed a galvanic couple with the austenitic matrix. (authors)

Finite element modelling of chain-die forming for ultra-high strength steel

Science.gov (United States)

Majji, Raju; Xiang, Yang; Ding, Scott; Yang, Chunhui

2017-10-01

There has been a high demand for weight reduction in automotive vehicles while maintaining passenger safety. A potential steel material to achieve this is Ultra High Strength Steel (UHSS). As a high strength material, it is difficult to be formed with desired profiles using traditional sheet metal forming processes such as Cold Roll Forming. To overcome this problem, a potentially alternative solution is Chain-die Forming (CDF), recently developed. The basic principal of the CDF is to fully combine roll forming and bending processes. The main advantage of this process is the elongated deformation length that significantly increases effective roll radius. This study focuses on identifying issues with the CDF by using CAD modelling, Motion Analysis and Finite Element Analysis (FEA) to devise solutions and construct a more reliable process in an optimal design sense. Some attempts on finite element modelling and simulation of the CDF were conducted using relatively simple models in literature and the research was still not sufficient enough for optimal design of a typical CDF for UHSS. Therefore two numerical models of Chain-die Forming process are developed in this study, including a) one having a set of rolls similar to roll forming but with a large radius, i.e., 20 meters; and b) the other one with dies and punch segments similar to a typical CDF machine. As a case study, to form a 60° channel with single pass was conducted using these two devised models for a comparison. The obtained numerical results clearly show the CDF could generate less residual stress, low strain and small springback of a single pass for the 60° UHSS channel. The design analysis procedure proposed in this study could greatly help the mechanical designers to devise a cost-effective and reliable CDF process for forming UHSS.

Effects of Cold Rolling Reduction and Initial Goss Grains Orientation on Texture Evolution and Magnetic Performance of Ultra-thin Grain-oriented Silicon Steel

Directory of Open Access Journals (Sweden)

LIANG Rui-yang

2017-06-01

Full Text Available The ultra-thin grain-oriented silicon steel strips with a thickness of 0.06-0.12mm were produced by one-step-rolling methods with different Goss-orientation of grain-oriented silicon steel sheets. The effect of cold rolling reduction and initial Goss-orientation of samples on texture evolution and magnetic performance of ultra-thin grain-oriented silicon steel strips was studied by EBSD. The result shows that with the increase of cold rolling reduction and decrease of strips thickness, the recrystallization texture is enhanced after annealing.When the cold rolling reduction is 70%,RD//〈001〉 recrystallization texture is the sharpest, and the magnetic performance is the best. The higher degree of Goss orientation in initial sample is, the better magnetic performance of ultra-thin grain-oriented silicon steel.Therefore, for producing an ultra-thin grain-oriented silicon steel with high performance, a material with a concentrated orientation of Goss grains can be used.

The Effects of The Industrial Cryogenic Process on The Wear Behaviours of AISI D2 Cold Work Tool Steels

OpenAIRE

Ersöz, Enes; Ovalı, İsmail

2018-01-01

In this study, industrial cryogenic process afterconventional heat treatment process for various holding time was applied toAISI D2 (DIN 1.2379) cold work tool steel. The effects of the industrialcryogenic process on the wear behavior was investigated. In the wear test 5,10and 15 N forces were carried out to all group specimens at a constant shearrate (3,16 m/s) and three different wear distances. Experimental results showthat cryogenic processing of AISI D2 cold work tool steels have a signi...

Fluffy dust forms icy planetesimals by static compression

Science.gov (United States)

Kataoka, Akimasa; Tanaka, Hidekazu; Okuzumi, Satoshi; Wada, Koji

2013-09-01

Context. Several barriers have been proposed in planetesimal formation theory: bouncing, fragmentation, and radial drift problems. Understanding the structure evolution of dust aggregates is a key in planetesimal formation. Dust grains become fluffy by coagulation in protoplanetary disks. However, once they are fluffy, they are not sufficiently compressed by collisional compression to form compact planetesimals. Aims: We aim to reveal the pathway of dust structure evolution from dust grains to compact planetesimals. Methods: Using the compressive strength formula, we analytically investigate how fluffy dust aggregates are compressed by static compression due to ram pressure of the disk gas and self-gravity of the aggregates in protoplanetary disks. Results: We reveal the pathway of the porosity evolution from dust grains via fluffy aggregates to form planetesimals, circumventing the barriers in planetesimal formation. The aggregates are compressed by the disk gas to a density of 10-3 g/cm3 in coagulation, which is more compact than is the case with collisional compression. Then, they are compressed more by self-gravity to 10-1 g/cm3 when the radius is 10 km. Although the gas compression decelerates the growth, the aggregates grow rapidly enough to avoid the radial drift barrier when the orbital radius is ≲6 AU in a typical disk. Conclusions: We propose a fluffy dust growth scenario from grains to planetesimals. It enables icy planetesimal formation in a wide range beyond the snowline in protoplanetary disks. This result proposes a concrete initial condition of planetesimals for the later stages of the planet formation.

Effect of young’s modulus on springback for low, medium and high carbon steels during cold drawing of seamless tubes

Science.gov (United States)

Karanjule, D. B.; Bhamare, S. S.; Rao, T. H.

2018-04-01

Cold drawing is widely used deformation process for seamless tube manufacturing. Springback is one of the major problem faced in tube drawing. Springback is due to the elastic energy stored in the tubes during forming process. It is found that this springback depends upon Young’s modulus of the material. This paper reports mechanical testing of three grades of steels viz. low carbon steel, medium carbon steel and high carbon steel to measure their Young’s modulus and corresponding springback. The results shows that there is 10-20 % variation in the Young’s modulus and inverse proportion between the springback and Young’s modulus. More the percentage of carbon, more the strength, less the value of Young’s modulus and more will springback. The study further leads to identify optimum die semi angle of 15 degree, land width of 10 mm and drawing speed of 8, 6 and 4 m/min for least springback in all the three grades respectively and die semi angle as a most dominant factor causing springback.

Role of cavity formation in SCC of cold worked carbon steel in high-temperature water. Part 2. Study of crack initiation behavior

International Nuclear Information System (INIS)

Yamada, Takuyo; Aoki, Masanori; Miyamoto, Tomoki; Arioka, Koji

2013-01-01

To consider the role of cavity formation in stress corrosion cracking (SCC) of cold worked (CW) carbon steel in high-temperature water, SCC and creep growth (part 1) and initiation (part 2) tests were performed. The part 2 crack initiation tests used blunt notched compact tension (CT) type specimens of CW carbon steel exposed under the static load condition in hydrogenated pure water and in air in the range of temperatures between 360 and 450°C. Inter-granular (IG) crack initiation was observed both in water and in air even in static load condition when steel specimens had been cold worked. 1/T type temperature dependencies of initiation times were observed for CW carbon steel, and the crack initiation times in an operating pressurized heavy water reactor, PHWR (Pt Lepreau) seemed to lie on the extrapolated line of the experimental results. Cavities were identified at the grain boundaries near the bottom of a notch (highly stressed location) before cracks initiated both in water and air. The cavities were probably formed by the condensation of vacancies and they affected the bond strength of the grain boundaries. To assess the mechanism of IGSCC initiation in high temperature water, the diffusion of vacancies driven by stress gradients was studied using a specially designed CT specimen. As a model for IGSCC in CW carbon steel in high temperature water, it was concluded that the formation of cavities from the collapse of vacancies offers the best interpretation of the present data. (author)

Hot Deformation Behavior and a Two-Stage Constitutive Model of 20Mn5 Solid Steel Ingot during Hot Compression

Directory of Open Access Journals (Sweden)

Min Liu

2018-03-01

Full Text Available 20Mn5 steel is widely used in the manufacture of heavy hydro-generator shaft forging due to its strength, toughness, and wear resistance. However, the hot deformation and recrystallization behaviors of 20Mn5 steel compressed under a high temperature were not studied. For this article, hot compression experiments under temperatures of 850–1200 °C and strain rates of 0.01 s−1–1 s−1 were conducted using a Gleeble-1500D thermo-mechanical simulator. Flow stress-strain curves and microstructure after hot compression were obtained. Effects of temperature and strain rate on microstructure are analyzed. Based on the classical stress-dislocation relationship and the kinetics of dynamic recrystallization, a two-stage constitutive model is developed to predict the flow stress of 20Mn5 steel. Comparisons between experimental flow stress and predicted flow stress show that the predicted flow stress values are in good agreement with the experimental flow stress values, which indicates that the proposed constitutive model is reliable and can be used for numerical simulation of hot forging of 20Mn5 solid steel ingot.

Using cold deformation methods in flow-production of steel high precision shaped sections

International Nuclear Information System (INIS)

Zajtsev, M.L.; Makhnev, I.F.; Shkurko, I.I.

1975-01-01

A final size with a preset tolerance and a required surface finish of steel high-precision sections could be achieved by a cold deformation of hot-rolled ingots-by drawing through dismountable, monolith or roller-type drawing tools or by cold rolling in roller dies. The particularities of the both techniques are compared as regards a number of complicated shaped sections and the advantages of cold rolling are showna more uniform distribution of deformations (strain hardening) across the section, that is a greater margin of plasticity with the same reductions, the less number of the operations required. Rolling is recommended in all the cases when possible as regards the section shape and the bulk volume. The rolling-mill for the calibration of high-precision sections should have no less than two shafts (so that the size could be controlled in both directions) and arrangements to withstand high axial stresses on the rollers (the stresses appearing during rolling in skew dies). When manufacturing precise shaped sections by the cold rolling method the operations are less plentiful than in the cold drawing manufacturing

Corrosion behaviour of Fe-Mn-Si based shape memory steels trained by cold rolling

International Nuclear Information System (INIS)

Soederberg, O.; Liu, X.W.; Ullakko, K.; Lindroos, V.K.

1999-01-01

Fe-Mn-Si based high nitrogen steels have been studied in recent years for potential industrial applications. These steels show good shape memory properties, high strength and excellent ductility. In the present study, the effects of training history on the corrosion properties of Fe-Mn-Si-Cr-Ni based high nitrogen steels were investigated. The corrosion behaviour of shape memory alloys was analyzed by implementing anodic polarisation measurements and immersion tests. The shape memory steels in annealed, deformed and recovered conditions were studied to examine the training effect on their corrosion behaviour. The features of the anodic polarisation curves indicated a general corrosion type of these steels. The experimental results showed that Cr and Mn had a marked influence on the corrosion behaviour of the steels, followed by Ni, N and V. It was also apparent that the deformation during the shape memory training by cold rolling decreased the corrosion stability, and the recovery heating reduced further their corrosion resistance. However, further studies are needed in order to better understand the corrosion behaviour of the investigated alloys. (orig.)

Hydrogen induced cold cracking studies on armour grade high strength, quenched and tempered steel weldments

Energy Technology Data Exchange (ETDEWEB)

Magudeeswaran, G.; Balasubramanian, V. [Centre for Materials Joining Research (CEMAJOR), Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar 608 002, Tamil Nadu (India); Madhusudhan Reddy, G. [Metal Joining Section, Defence Metallurgical Research Laboratory (DMRL), Kanchanbagh (P.O.) Hyderabad 560 058 Andhra Pradesh (India)

2008-04-15

Quenched and tempered (Q and T) steels are prone to hydrogen induced cracking (HIC) in the heat affected zone after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q and T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic (LHF) steel consumables can be used to weld Q and T steels, which can give very low hydrogen levels in the weld deposits. In this investigation an attempt has been made to study the influence of welding consumables and welding processes on hydrogen induced cold cracking of armour grade Q and T steel welds by implant testing. Shielded metal arc welding (SMAW) and flux cored arc welding (FCAW) processes were used for making welds using ASS and LHF welding consumables. ASS welds made using FCAW process offered a higher resistance to HIC than all other welds considered in this investigation. (author)

SCC crack growth rate of cold worked 316L stainless steel in PWR environment

Science.gov (United States)

Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

2015-01-01

Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

A compression and shear loading test of concrete filled steel bearing wall

International Nuclear Information System (INIS)

Akiyama, Hiroshi; Sekimoto, Hisashi; Fukihara, Masaaki; Nakanishi, Kazuo; Hara, Kiyoshi.

1991-01-01

Concrete-filled steel bearing walls called SC structure which are the composite structure of concrete and steel plates have larger load-carrying capacity and higher ductility as compared with conventional RC structures, and their construction method enables the rationalization of construction procedures at sites and the shortening of construction period. Accordingly, the SC structures have become to be applied to the inner concrete structures of PWR nuclear power plants, and subsequently, it is planned to apply them to the auxiliary buildings of nuclear power plants. The purpose of this study is to establish a rational design method for the SC structures which can be applied to the auxiliary buildings of nuclear power plants. In this study, the buckling strength of surface plates and the ultimate strength of the SC structure were evaluated with the results of the compression and shear tests which have been carried out. The outline of the study and the tests, the results of the compression test and the shear test and their evaluation are reported. Stud bolts were effective for preventing the buckling of surface plates. The occurrence of buckling can be predicted analytically. (K.I.)

Improvement of strength and toughness of SKD11 type cold work tool steel; SKD 11 gata reikan koguko no kyojinsei no kaizen

Energy Technology Data Exchange (ETDEWEB)

Fukaura, K.; Sunada, H.; Yokoyama, Y. [Himeji Inst. of Technology, Hyogo (Japan); Teramoto, K. [Himeji Inst. of Technology, Hyogo (Japan). Graduate School| Sanyo Special Steel Co. Ltd., Hyogo (Japan)

1998-03-01

Toughness and wear resistance are the factors which affect on the lifetime of cold work tool steels importantly. Generally, both properties show the contrary characteristics. The evaluation of tool steel materials has been carried out focusing on the strength and wear resistance mainly. However, owing to the rapid progress of recent plastic working techniques, usage environments are under the severe conditions more and more. Therefore, it is expected to develop the high reliable cold work tool steels which balanced with toughness including wear resistance. In this study, the strength and toughness of a newly developed 0.8C-8Cr cold work tool steel whose composition was controlled to suppress the precipitation of massive eutectic M7C3 carbides were investigated with reference to microstructure and were compared with conventional SKD11. The toughness was evaluated by the area under the stress-strain curve. As a result, it was clarified that the tensile strength of the newly developed steel designated as Mod. SKD 11 was about 400 MPa higher and the toughness was 1.8 times larger than that of SKD 11 throughout a wide range of tempering temperatures and so forth. 17 refs., 13 figs., 1 tab.

Flange Curling in Cold Formed Profiles

DEFF Research Database (Denmark)

Jönsson, Jeppe; Ramonas, Gediminas

2012-01-01

The non-linear flange curling phenomenon in cold formed profiles is the tendency of slender flanges to deform towards the neutral axis for increasing flexural curvature. Based on Braziers work, Winter proposed a simple engineering formula for determination of the local flange deformation towards...

Cold Expansion Effects on Cracked Fastener Holes Under Constant Amplitude and Spectrum Loading in the 2024-T351 Aluminum Alloy

Science.gov (United States)

2012-05-01

Shot peening blasts a surface with a laser or beads made of glass, ceramic, or some metal to create a residual compressive stress on the blasted...movement. 18 Phillips thoroughly investigated sleeve cold expansion and identified optimum cold expansion methods for aluminum, titanium , and steel...ALLOY: CLAD : 1105438 1 11/12/2010 ~024 BARE WEIGHT SHIPPED: QUANTITY: Bll. NUMBER: \\ GAUGE: WIDTH: 4172 LB 23 PCS EST. 2029605 0.2500 IN 48.500 IN

Measurements and predictions of strain pole figures for uniaxially compressed stainless steel

International Nuclear Information System (INIS)

Larsson, C.; Clausen, B.; Holden, T.M.; Bourke, M.A.M.

2004-01-01

Strain pole figures representative of residual intergranular strains were determined from an -2.98% uniaxially compressed austenitic stainless steel sample. The measurements were made using neutron diffraction on the recently commissioned Spectrometer for Materials Research at Temperature and Stress (SMARTS) at Los Alamos National Laboratory, USA. The measurements were compared with predictions from an elasto-plastic self-consistent model and found to be in good agreement

Measurements and predictions of strain pole figures for uniaxially compressed stainless steel

Energy Technology Data Exchange (ETDEWEB)

Larsson, C. [Division of Engineering Materials, Department of Mechanical Engineering, Linkoeping University, 58183 Linkoeping (Sweden)]. E-mail: clarsson@cfl.rr.com; Clausen, B. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Holden, T.M. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Bourke, M.A.M. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

2004-09-15

Strain pole figures representative of residual intergranular strains were determined from an -2.98% uniaxially compressed austenitic stainless steel sample. The measurements were made using neutron diffraction on the recently commissioned Spectrometer for Materials Research at Temperature and Stress (SMARTS) at Los Alamos National Laboratory, USA. The measurements were compared with predictions from an elasto-plastic self-consistent model and found to be in good agreement.

An effective simplified model of composite compression struts for partially-restrained steel frame with reinforced concrete infill walls

Science.gov (United States)

Sun, Guohua; Chuang-Sheng, Walter Yang; Gu, Qiang; DesRoches, Reginald

2018-04-01

To resolve the issue regarding inaccurate prediction of the hysteretic behavior by micro-based numerical analysis for partially-restrained (PR) steel frames with solid reinforced concrete (RC) infill walls, an innovative simplified model of composite compression struts is proposed on the basis of experimental observation on the cracking distribution, load transferring mechanism, and failure modes of RC infill walls filled in PR steel frame. The proposed composite compression struts model for the solid RC infill walls is composed of α inclined struts and main diagonal struts. The α inclined struts are used to reflect the part of the lateral force resisted by shear connectors along the frame-wall interface, while the main diagonal struts are introduced to take into account the rest of the lateral force transferred along the diagonal direction due to the complicated interaction between the steel frame and RC infill walls. This study derives appropriate formulas for the effective widths of the α inclined strut and main diagonal strut, respectively. An example of PR steel frame with RC infill walls simulating simulated by the composite inclined compression struts model is illustrated. The maximum lateral strength and the hysteresis curve shape obtained from the proposed composite strut model are in good agreement with those from the test results, and the backbone curve of a PR steel frame with RC infill walls can be predicted precisely when the inter-story drift is within 1%. This simplified model can also predict the structural stiffness and the equivalent viscous damping ratio well when the inter-story drift ratio exceeds 0.5%.

Void formation in cold-worked type 316 stainless steel irradiated with 1-MeV protons

International Nuclear Information System (INIS)

Keefer, D.W.; Pard, A.G.

1974-01-01

Cold-worked Type 316 stainless steel was irradiated at 500 and 600 0 C with 1-MeV protons. The dependence of void formation on displacement damage, irradiation temperature, and microstructure was studied by transmission electron microscopy. Cold working delays the onset of swelling and reduces it, via a reduction in void size, at both irradiation temperatures. Inhomogeneity in the cold-worked microstructure leads to inhomogeneity in the disposition of voids. Swelling at 600 is greater than at 500 0 C; the voids are less numerous but larger at the higher temperature. No change in the cold-worked microstructure can be detected by transmission electron microscopy after 500 0 C irradiation to 23 displacements per atom. Irradiation to a comparable damage level at 600 0 C results in almost complete elimination of the cold-worked microstructure. Comparison of the results is made with data from reactor irradiation experiments

SCC growth behavior of cast stainless steels in high-temperature water. Influences of corrosion potential, steel type, thermal aging and cold-work

International Nuclear Information System (INIS)

Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

2011-01-01

Recent studies on crack growth rate (CGR) measurement in oxygenated high-temperature pure water conditions, such as normal water chemistry (NWC) in BWRs, using compact tension (CT) type specimens have shown that stainless steel weld metal are susceptible to stress corrosion cracking (SCC). On the other hand, the authors reported that no significant SCC growth was observed on stainless steel weld metals in PWR primary water at temperatures from 250degC to 340degC. Cast austenitic stainless steels are widely used in light water reactors, and there is a similarity between welded and cast stainless steels in terms of the microstructure of the ferrite/austenite duplex structure. However, there are a few reports giving CGR data on cast stainless steels in the BWRs and PWRs. The principal purpose of this study was to examine the SCC growth behavior of cast stainless steels in simulated PWR primary water. A second objective was to examine the effects on SCC growth in hydrogenated and oxygenated water environments at 320degC of: (1) corrosion potential; (2) steels type (Mo in alloy); (3) thermal-aging (up to 400degC x 40 kh); and (4) cold-working (10%). The results were as follows: (1) No significant SCC growth was observed on all types of cast stainless steels: aged (400degC x 40 kh) of SCS14A and SCS13A and 10% cold-working, in hydrogenated (low-potential) water at 320degC. (2) Aging at 400degC x 40 kh SCS14A (10%CW) markedly accelerated the SCC growth of cast material in high-potential water at 320degC, but no significant SCC growth was observed in the hydrogenated water, even after long-term thermal aging (400degC x 40 kh). (3) Thus, cast stainless steels have excellent SCC resistance in PWR primary water. (4) On the other hand, significant SCC growth was observed on all types of cast stainless steels: 10%CW SCS14A and SCS13A, in 8 ppm-oxygenated (high-potential) water at 320degC. (5) No large difference in SCC growth was observed between SCS14A (Mo) and SCS13A. (6) No

Structural Parameters and Strengthening Mechanisms in Cold-Drawn Pearlitic Steel Wires

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2012-01-01

Pearlitic steel wires have a nanoscale structure and a strength which can reach 5 GPa. In order to investigate strengthening mechanisms, structural parameters including interlamellar spacing, dislocation density and cementite decomposition, have been analyzed by transmission electron microscopy...... and high resolution electron microscopy in wires cold drawn up to a strain of 3.7. Three strengthening mechanisms, namely boundary strengthening, dislocation strengthening and solid solution hardening have been analyzed and good agreement has been found between the measured flow stress and the value...

Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

Energy Technology Data Exchange (ETDEWEB)

Ghasemi-Nanesa, H; Shirazi, H [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of); Nili-Ahmadabadi, M, E-mail: sut.caster.81710018@gmail.co, E-mail: nili@ut.ac.i [School of Metallurgy and Materials Engineering, Faculty of Engineering, University of Tehran, P.O. Box 14395-731 (Iran, Islamic Republic of) and Center of Excellence for High Performance Materials, University of Tehran, P.O. Box 14395-731, Tehran (Iran, Islamic Republic of)

2010-07-01

Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was {epsilon} {approx}7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

Mechanical properties of Fe -10Ni -7Mn martensitic steel subjected to severe plastic deformation via cold rolling and wire drawing

Science.gov (United States)

Ghasemi-Nanesa, H.; Nili-Ahmadabadi, M.; Shirazi, H.

2010-07-01

Fe-Ni-Mn martensitic steels are one of the major groups of ultra-high strength steels that have good mechanical properties and ductility in as annealed condition but they suffer from severe inter-granular embitterment after aging. In this paper, the effect of heavy shaped cold rolling and wire drawing on the mechanical properties of Fe-Ni-Mn steel was investigated. This process could provide a large strain deformation in this alloy. The total strain was epsilon ~7. Aging behavior and tensile properties of Fe-10Ni-7Mn were studied after aging at 753 K. The results showed that the ultimate tensile strength and ductility after cold rolling, wire drawing and aging increased up to 2540 MPa and 7.1 %, respectively, while the conventional steels show a premature fracture stress of 830 MPa with about zero ductility after aging.

Improving Strength-Ductility Balance of High Strength Dual-Phase Steels by Addition of Vanadium

Science.gov (United States)

Gong, Yu; Hua, M.; Uusitalo, J.; DeArdo, A. J.

For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance, especially after cold forming. For good corrosion resistance, the coating must have sufficient coverage, be of uniform thickness, and most importantly, the coating must survive the cold stamping or forming operation. The purpose of this paper is to present research aiming at improving the steel substrate, such that high strength can be obtained while maintaining good global formability (tensile ductility), local formability (sheared-edge ductility), and good spot weldability. It is well-known that the strength of DP steels is controlled by several factors, including the amount of martensite found in the final microstructure. Recent research has revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). Current experiments have explored the combination of pre-annealing conditions and four annealing practices to help define the best practice to optimize the strength-formability balance in these higher strength DP steels. The steels used in these experiments contained (i) low carbon content for good spot weldability, (ii) the hardenability additions Mo and Cr for strength, and (iii) V for grain refinement, precipitation hardening and temper resistance. When processed correctly, these steels exhibited UTS levels up to 1000MPa, total elongation to 25%, reduction in area to 45%, and Hole Expansion Ratios to 50%. The results of this program will be presented and discussed.

A simple approach for the modeling of an ODS steel mechanical behavior in pilgering conditions

Science.gov (United States)

Vanegas-Márquez, E.; Mocellin, K.; Toualbi, L.; de Carlan, Y.; Logé, R. E.

2012-01-01

The optimization of the forming of ODS tubes is linked to the choice of an appropriated constitutive model for modeling the metal forming process. In the framework of a unified plastic constitutive theory, the strain-controlled cyclic characteristics of a ferritic ODS steel were analyzed and modeled with two different tests. The first test is a classical tension-compression test, and leads to cyclic softening at low to intermediate strain amplitudes. The second test consists in alternated uniaxial compressions along two perpendicular axes, and is selected based on the similarities with the loading path induced by the Fe-14Cr-1W-Ti ODS cladding tube pilgering process. This second test exhibits cyclic hardening at all tested strain amplitudes. Since variable strain amplitudes prevail in pilgering conditions, the parameters of the considered constitutive law were identified based on a loading sequence including strain amplitude changes. A proposed semi automated inverse analysis methodology is shown to efficiently provide optimal sets of parameters for the considered loading sequences. When compared to classical approaches, the model involves a reduced number of parameters, while keeping a good ability to capture stress changes induced by strain amplitude changes. Furthermore, the methodology only requires one test, which is an advantage when the amount of available material is limited. As two distinct sets of parameters were identified for the two considered tests, it is recommended to consider the loading path when modeling cold forming of the ODS steel.

Compresibility and sinterability of HCx PM steel diluted with stainless steels

Directory of Open Access Journals (Sweden)

Elena Gordo

2003-12-01

Full Text Available HCx powder metallurgy steel contains in its composition high contents of Cr and C, and significant quantities of alloy elements typical of tool steels (Mo, V, W, to provide the corrosion resistance of stainless steel with wear resistance of tool steels. HCx appears to be a suitable material for applications in aggressive environments, as valve seat inserts in automotive engines. However, this steel presents a low compressibility leading to high production costs. In this work, some results carried out to improve the compressibility of HCx are presented. The way to attempt this improvement is the dilution of base material with two stainless steels, the ferritic 430LHC and the austenitic 316L. The powder mixes prepared were uniaxially pressed to study the compressibility. The sinterability was study by determining of density, hardness, transverse rupture strength (TRS and microstructural evolution after vacuum sintering at different temperatures. As a result, better compressibility is observed in the mixes although not all of them present the properties required.

Characterization of oxide films formed on steels in a BWR environment

International Nuclear Information System (INIS)

Honda, Takashi; Ohashi, Kenya; Kashimura, Eiji; Furutani, Yasumasa

1988-01-01

Environmental effects on corrosion bahaviors and properties of oxide films were evaluated for austenitic stainless and carbon steels in high-temperature water simulating a Boiling Water Reactor condition. The existence ratios of Cr and OH - in oxide films formed on stainless steel decreased and those of Fe, Ni and O 2- increased with increases of temperature and dissolved oxygen concentration. Changes of pH in the test region did not affect the composition of these species. These results indicated that Cr tended to combine with OH - , i.e., Cr existed as hydroxides or oxyhydroxides. Further, Fe and Ni tended to form spinel type oxides, which were indentified by XRD. In addition, the corrosion resistance of stainless steel was higher than that of carbon steel in all environments. The protectivity of magnetite films on carbon steel increased with temperature, dissolved oxygen concentration and pH. However, Ni ferrite, formed on stainless steel, further improved the corrosion resistance under such conditions. On the other hand, as the solubility of magnetite increased with decreases in the above mentioned factors, the corrosion resistance of carbon steel decreased. But, even under such conditions Cr, contained in stainless steel, tended to form stable films and suppressed corrosion. (author)

Hot deformation and processing maps of K310 cold work tool steel

International Nuclear Information System (INIS)

Ezatpour, H.R.; Sajjadi, S.A.; Haddad-Sabzevar, M.; Ebrahimi, G.R.

2012-01-01

Highlights: ► The steady state stresses are related to strain rate and temperature. ► The study led to n DRX = 3.95 and Q DRX = 219.65 kJ/(mol K) and α = 1.2 × 10 −2 MPa −1 . ► The safe domain occurs in the region of 1000–1100 °C for a strain rate of 0.1 s −1 . - Abstract: Hot working response of cold work tool steel K310 was investigated by means of compression test at temperature range of 900–1100 °C. The equivalent strain rates used in these tests were 0.01, 0.1 and 1 s −1 , respectively in order to obtain the processing and stability maps of the studied material following the Dynamic Material Model. All the zones of flow instability were studied through scanning electron microscopy (SEM). The microstructure of the samples after deformation was then analyzed by light microscopy and the differences were compared together. The steady state stress obtained from the flow curves was related to strain rate (ε . ) and temperature (T) by means of the well known Zener–Holloman equation. A least square analysis of the data led to n = 3.95 and Q DRX = 219.65 kJ/mol and α = 1.2 × 10 −2 MPa −1 . Also, hardness results showed that by increasing strain from peak to steady state strain, hardness was decreased.

Microstructural evolution of cold-sprayed Inconel 625 superalloy coatings on low alloy steel substrate

International Nuclear Information System (INIS)

Chaudhuri, Atanu; Raghupathy, Y.; Srinivasan, Dheepa; Suwas, Satyam; Srivastava, Chandan

2017-01-01

This study illustrates microstructural evolution of INCONEL 625 superalloy coatings cold-sprayed on a 4130 chrome alloy steel with medium carbon content. INCONEL 625 powder (5–25 μm) were successfully cold sprayed without any oxidation. The comprehensive microstructure analysis of the as-sprayed coatings and of the substrate-coating interface was carried out using EBSD, TEM, and XRD. The coating microstructure at the substrate-coating interface was markedly different from the microstructure away from the interface. The coating microstructure at steel-coating interface consisted of a fine layer of small grains. The microstructure beyond this fine layer can be divided into splats, inter splat and intra splat boundaries. Both splat and splat boundaries exhibited deformation induced dislocations. Dynamic recovery of dislocations-ridden regions inside the splat was responsible for the development of sub grain structure inside a splat with both low and high angle grain boundaries. Splat-splat (inter splat) boundary consisted of a relatively high density of dislocations and shear bands as a result of adiabatic shear flow localisation. This flow instability is believed to enhance the microstructural integrity by eliminating porosity at splat-splat boundaries. Based on the microstructural analysis using electron microscopy, a plausible mechanism for the development of microstructure has been proposed in this work. Cold spray technique can thus be deployed to develop high quality coatings of commercial importance. - Graphical abstract: Schematics of the evolution of microstructure at the 4130 steel substrate close to interface. i) initial deformation close to interface. ii) Accumulation of dislocation in the substrate. iii) Formation of cell structure due to dislocation tangling and arrangement. iv) Dislocation rearrangement and subgrain formation. v.a) Formation HAGB from dislocation accumulation into LAGB. v.b) HAGB formation through DRX by progressive lattice rotation

Roll force prediction of high strength steel using foil rolling theory in cold skin pass rolling

International Nuclear Information System (INIS)

Song, Gil Ho; Jung, Jae Chook

2013-01-01

Skin pass rolling is a very important process for applying a certain elongation to a strip in the cold rolling and annealing processes, which play an important role in preventing the stretching of the yield point when the material is processed. The exact prediction of the rolling force is essential for obtaining a given elongation with the steel grade and strip size. Unlike hot rolling and cold rolling, skin pass rolling is used to apply an elongation of within 2% to the strip. Under a small reduction, it is difficult to predict the rolling force because the elastic deformation behavior of the rolls is complicated and a model for predicting the rolling force has not yet been established. Nevertheless, the exact prediction of the rolling force in skin pass rolling has gained increasing importance in recent times with the rapid development of high strength steels for use in automobiles. In this study, the possibility of predicting the rolling force in skin pass rolling for producing various steel grades was examined using foil rolling theory, which is known to have similar elastic deformation behavior of rolls in the roll bite. It was found that a noncircular arc model is more accurate than a circular model in predicting the roll force of high strength steel below TS 980 MPa in skin pass rolling

Microstructure and wear resistance of spray-formed supermartensitic stainless steel

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Guilherme Zepon

2013-06-01

Full Text Available Since the early 90's the oil industry has been encouraging the development of corrosion and wear resistant alloys for onshore and offshore pipeline applications. In this context supermartensitic stainless steel was introduced to replace the more expensive duplex stainless steel for tubing applications. Despite the outstanding corrosion resistance of stainless steels, their wear resistance is of concern. Some authors reported obtaining material processed by spray forming, such as ferritic stainless steel, superduplex stainless steel modified with boron, and iron-based amorphous alloys, which presented high wear resistance while maintaining the corrosion performance1,2. The addition of boron to iron-based alloys promotes the formation of hard boride particles (M2B type which improve their wear resistances3-9. This work aimed to study the microstructure and wear resistance of supermartensitic stainless steel modified with 0.3 wt. (% and 0.7 wt. (% processed by spray forming (SF-SMSS 0.3%B and SF-SMSS 0.7%B, respectively. These boron contents were selected in order to improve the wear resistance of supermartensitic stainless steel through the formation of uniformly distributed borides maintaining the characteristics of the corrosion resistant matrix. SF-SMSS 0.7%B presents an abrasive wear resistance considerably higher than spray-formed supermartensitic stainless steel without boron addition (SF-SMSS.

Numerical simulation of the roll levelling of third generation fortiform 1050 steel using a nonlinear combined hardening material model

Science.gov (United States)

Galdos, L.; Saenz de Argandoña, E.; Mendiguren, J.; Silvestre, E.

2017-09-01

The roll levelling is a flattening process used to remove the residual stresses and imperfections of metal strips by means of plastic deformations. During the process, the metal sheet is subjected to cyclic tension-compression deformations leading to a flat product. The process is especially important to avoid final geometrical errors when coils are cold formed or when thick plates are cut by laser. In the last years, and due to the appearance of high strength materials such as Ultra High Strength Steels, machine design engineers are demanding reliable tools for the dimensioning of the levelling facilities. Like in other metal forming fields, finite element analysis seems to be the most widely used solution to understand the occurring phenomena and to calculate the processing loads. In this paper, the roll levelling process of the third generation Fortiform 1050 steel is numerically analysed. The process has been studied using the MSC MARC software and two different material laws. A pure isotropic hardening law has been used and set as the baseline study. In the second part, tension-compression tests have been carried out to analyse the cyclic behaviour of the steel. With the obtained data, a new material model using a combined isotropic-kinematic hardening formulation has been fitted. Finally, the influence of the material model in the numerical results has been analysed by comparing a pure isotropic model and the later combined mixed hardening model.

New Challenges to the automotive fasteners and cold formed parts in the chinese markets

Directory of Open Access Journals (Sweden)

Chen Jin Guang

2015-01-01

Full Text Available Despite of substantial cold forming related R&D, innovations and new inventions have been achieved and reported by research institutes and famous industrial organisations, many small and medium size enterprises in the third world or developing countries considering this R&D activities is too luxury. Most of the third world cold forming factories still dependent on previously successful experiences by using trial an error methods. The author does not make attempt to write a scientific research paper on metal forming processes but, instead, to report the effect, application and impact of the previous and on-going metal forming related research work to the cold forming industry in China. This paper highlights the effect of 1 efficient manufacturing practices, 2 upgrading in process technology and 3improved machines capabilities in upgrading the cold forming operation. Three real-life cold forming examples from Ritai are illustrated showing the transformation from an automotive fasteners maker into a cold formed parts manufacturer.

Forming limit and fracture mechanism of ferritic stainless steel sheets

International Nuclear Information System (INIS)

Xu Le; Barlat, Frederic; Ahn, Deok Chan; Bressan, Jose Divo

2011-01-01

Research highlights: → Forming limit curves of two ferritic stainless steel sheets were well predicted. → Failure occurs by necking in uniaxial and plane strain tension for both materials. → Failure occurs by shearing in balanced biaxial tension for both materials. → Strain rate sensitivity does not affect the limit strains a lot for both materials. → Strain rate sensitivity likely influences the failure mode for both materials. - Abstract: In this work, the forming limit curves (FLCs) of two ferritic stainless steel sheets, AISI409L and AISI430, were predicted with the Marciniak-Kuczynski (MK) and Bressan-William-Hill (BWH) models, combined with the Yld2000-2d yield function and the Swift hardening law. Uniaxial tension, disk compression and hydraulic bulge tests were performed to determine the yield loci and hardening curves of both materials. Meanwhile, the strain rate sensitivity (SRS) coefficient was measured through uniaxial tension tests carried out at different strain rates. Out-of-plane stretching tests were conducted in sheet specimens to obtain the surface limit strains under different linear strain paths. Micrographs of the specimens fractured in different stress states were obtained by optical and scanning electron microscopy. The overall results show that the BWH model can predict the FLC better than the MK model, and that the SRS does not have much effect on the limit strains for both materials. The predicted FLCs and micrograph analysis both indicate that failure occurs by surface localized necking in uniaxial and plane strain tension states, whereas it occurs by localized shearing in the through thickness direction in balanced biaxial tension state.

Shear compression testing of glass-fibre steel specimens after 4K reactor irradiation: Present status and facility upgrade

International Nuclear Information System (INIS)

Gerstenberg, H.; Kraehling, E.; Katheder, H.

1997-01-01

The shear strengths of various fibre reinforced resins being promising candidate insulators for superconducting coils to be used tinder a strong radiation load, e.g. in future fusion reactors were investigated prior and subsequent to reactor in-core irradiation at liquid helium temperature. A large number of sandwich-like (steel-bonded insulation-steel) specimens representing a widespread variety of materials and preparation techniques was exposed to irradiation doses of up to 5 x 10 7 Gy in form of fast neutrons and γ-radiation. In a systematic study several experimental parameters including irradiation dose, postirradiation storage temperature and measuring temperature were varied before the determination of the ultimate shear strength. The results obtained from the different tested materials are compared. In addition an upgrade of the in-situ test rig installed at the Munich research reactor is presented, which allows combined shear/compression loading of low temperature irradiated specimens and provides a doubling of the testing rate

The hydrogen influenced cold cracking tendency of two high strength low alloy steels - evaluated by the implant-test

International Nuclear Information System (INIS)

Neumann, V.; Schoenherr, W.

1978-01-01

A possible way of evaluating the hydrogen influenced cold cracking tendency of constructional steels is the implant test. Using this testing method, it is possible to adjust extensively independently of one other the three influencing parameters - hydrogen content of the welding deposit and the heat-affected zone, hardness structure and stresses - and to examine their effect on the crack behaviour. Due to the same microstructure formation in the heat affected zone of the implant samples and in the non-heat affected regions from the consequent position of the heat affected zone of component seams, welding conditions can be determined with suitable changing of the sample whose application to the real component practically excludes the danger of cold cracking. The broken surfaces in cold cracking are partly ductile and poor in deformation. The deformation-poor fracturing can possibly take an intercrystalline or transcrystalline course according to the chemical composition of the steel. The investigation confirm the theories and test results of other authors: The formation of deformation-poor, typical fracture sections for cold cracking was only obtained when there was a clear delay between putting on the test load and fracture of the sample. (orig./RW) [de

Strain hardening of cold-rolled lean-alloyed metastable ferritic-austenitic stainless steels

Energy Technology Data Exchange (ETDEWEB)

Papula, Suvi [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland); Anttila, Severi [Centre for Advanced Steels Research, University of Oulu, P.O. Box 4200, 90014 Oulu (Finland); Talonen, Juho [Outokumpu Oyj, P.O. Box 245, FI-00181 Helsinki (Finland); Sarikka, Teemu; Virkkunen, Iikka; Hänninen, Hannu [Aalto University School of Engineering, Department of Mechanical Engineering, P.O. Box 14200, FI-00076 Aalto (Finland)

2016-11-20

Mechanical properties and strain hardening of two pilot-scale lean-alloyed ferritic-austenitic stainless steels having metastable austenite phase, present at 0.50 and 0.30 volume fractions, have been studied by means of tensile testing and nanoindentation. These ferritic-austenitic stainless steels have high strain-hardening capacity, due to the metastable austenite phase, which leads to an improved uniform elongation and higher tensile strength in comparison with most commercial lean duplex stainless steels. According to the results, even as low as 0.30 volume fraction of austenite seems efficient for achieving nearly 40% elongation. The austenite phase is initially the harder phase, and exhibits more strain hardening than the ferrite phase. The rate of strain hardening and the evolution of the martensite phase were found to depend on the loading direction: both are higher when strained in the rolling direction as compared to the transverse direction. Based on the mechanical testing, characterization of the microstructure by optical/electron microscopy, magnetic balance measurements and EBSD texture analysis, this anisotropy in mechanical properties of the cold-rolled metastable ferritic-austenitic stainless steels can be explained by the elongated dual-phase microstructure, fiber reinforcement effect of the harder austenite phase and the presence and interplay of rolling textures in the two phases.

Inelastic behavior of cold-formed braced walls under monotonic and cyclic loading

Science.gov (United States)

Gerami, Mohsen; Lotfi, Mohsen; Nejat, Roya

2015-06-01

The ever-increasing need for housing generated the search for new and innovative building methods to increase speed and efficiency and enhance quality. One method is the use of light thin steel profiles as load-bearing elements having different solutions for interior and exterior cladding. Due to the increase in CFS construction in low-rise residential structures in the modern construction industry, there is an increased demand for performance inelastic analysis of CFS walls. In this study, the nonlinear behavior of cold-formed steel frames with various bracing arrangements including cross, chevron and k-shape straps was evaluated under cyclic and monotonic loading and using nonlinear finite element analysis methods. In total, 68 frames with different bracing arrangements and different ratios of dimensions were studied. Also, seismic parameters including resistance reduction factor, ductility and force reduction factor due to ductility were evaluated for all samples. On the other hand, the seismic response modification factor was calculated for these systems. It was concluded that the highest response modification factor would be obtained for walls with bilateral cross bracing systems with a value of 3.14. In all samples, on increasing the distance of straps from each other, shear strength increased and shear strength of the wall with bilateral bracing system was 60 % greater than that with lateral bracing system.

Microstructure and Deformation Response of TRIP-Steel Syntactic Foams to Quasi-Static and Dynamic Compressive Loads

Science.gov (United States)

Ehinger, David; Weise, Jörg; Baumeister, Joachim; Funk, Alexander; Krüger, Lutz; Martin, Ulrich

2018-01-01

The implementation of hollow S60HS glass microspheres and Fillite 106 cenospheres in a martensitically transformable AISI 304L stainless steel matrix was realized by means of metal injection molding of feedstock with varying fractions of the filler material. The so-called TRIP-steel syntactic foams were studied with respect to their behavior under quasi-static compression and dynamic impact loading. The interplay between matrix material behavior and foam structure was discussed in relation to the findings of micro-structural investigations, electron back scatter diffraction EBSD phase analyses and magnetic measurements. During processing, the cenospheres remained relatively stable retaining their shape while the glass microspheres underwent disintegration associated with the formation of pre-cracked irregular inclusions. Consequently, the AISI 304L/Fillite 106 syntactic foams exhibited a higher compression stress level and energy absorption capability as compared to the S60HS-containing variants. The α′ -martensite kinetic of the steel matrix was significantly influenced by material composition, strain rate and arising deformation temperature. The highest ferromagnetic α′-martensite phase fraction was detected for the AISI 304L/S60HS batches and the lowest for the TRIP-steel bulk material. Quasi-adiabatic sample heating, a gradual decrease in strain rate and an enhanced degree of damage controlled the mechanical deformation response of the studied syntactic foams under dynamic impact loading. PMID:29695107

Microstructural analysis of hot press formed 22MnB5 steel

Science.gov (United States)

Aziz, Nuraini; Aqida, Syarifah Nur; Ismail, Izwan

2017-10-01

This paper presents a microstructural study on hot press formed 22MnB5 steel for enhanced mechanical properties. Hot press forming process consists of simultaneous forming and quenching of heated blank. The 22MnB5 steel was processed at three different parameter settings: quenching time, water temperature and water flow rate. 22MnB5 was processed using 33 full factorial design of experiment (DOE). The full factorial DOE was designed using three factors of quenching time, water temperature and water flow rate at three levels. The factors level were quenching time range of 5 - 11 s, water temperature; 5 - 27°C and water flow rate; 20 - 40 L/min. The as-received and hot press forming processed steel was characterised for metallographic study and martensitic structure area percentage using JEOL Field Emission Scanning Electron Microscopic (FESEM). From the experimental finding, the hot press formed 22MnB5 steel consisted of 50 to 84% martensitic structure area. The minimum quenching time of 8 seconds was required to obtain formed sample with high percentage of martensite. These findings contribute to initial design of processing parameters in hot press forming of 22MnB5 steel blanks for automotive component.

Irradiation creep and creep rupture of titanium-modified austenitic stainless steels and their dependence on cold work level

International Nuclear Information System (INIS)

Garner, F.A.; Hamilton, M.L.; Eiholzer, C.R.; Toloczko, M.B.; Kumar, A.S.

1991-11-01

A titanium-modified austenitic type stainless steel was tested at three cold work levels to determine its creep and creep rupture properties under both thermal aging and neutron irradiation conditions. Both the thermal and irradiation creep behavior exhibit a complex non-monotonic relationship with cold work level that reflects the competition between a number of stress-sensitive and temperature-dependent microstructural processes. Increasing the degree of cold work to 30% from the conventional 20% level was detrimental to its performance, especially for applications above 550 degrees c. The 20% cold work level is preferable to the 10% level, in terms of both in-reactor creep rupture response and initial strength

High Temperature Uniaxial Compression and Stress-Relaxation Behavior of India-Specific RAFM Steel

Science.gov (United States)

Shah, Naimish S.; Sunil, Saurav; Sarkar, Apu

2018-05-01

India-specific reduced activity ferritic martensitic steel (INRAFM), a modified 9Cr-1Mo grade, has been developed by India as its own structural material for fabrication of the Indian Test Blanket Module (TBM) to be installed in the International Thermonuclear Energy Reactor (ITER). The extensive study on mechanical and physical properties of this material has been currently going on for appraisal of this material before being put to use in the ITER. High temperature compression, stress-relaxation, and strain-rate change behavior of the INRAFM steel have been investigated. The optical microscopic and scanning electron microscopic characterizations were carried out to observe the microstructural changes that occur during uniaxial compressive deformation test. Comparable true plastic stress values at 300 °C and 500 °C and a high drop in true plastic stress at 600 °C were observed during the compression test. Stress-relaxation behaviors were investigated at 500 °C, 550 °C, and 600 °C at a strain rate of 10-3 s-1. The creep properties of the steel at different temperatures were predicted from the stress-relaxation test. The Norton's stress exponent (n) was found to decrease with the increasing temperature. Using Bird-Mukherjee-Dorn relationship, the temperature-compensated normalized strain rate vs stress was plotted. The stress exponent (n) value of 10.05 was obtained from the normalized plot. The increasing nature of the strain rate sensitivity (m) with the test temperature was found from strain-rate change test. The low plastic stability with m 0.06 was observed at 600 °C. The activation volume (V *) values were obtained in the range of 100 to 300 b3. By comparing the experimental values with the literature, the rate-controlling mechanisms at the thermally activated region of high temperature were found to be the nonconservative movement of jogged screw dislocations and thermal breaking of attractive junctions.

Tribological properties of high-speed steel treated by compression plasma flow

International Nuclear Information System (INIS)

Cherenda, K.K.; Uglov, V.V.; Anishchik, V.M.; Stalmashonak, A.K.; Astashinski, V.M.

2004-01-01

Full text: The investigation of tribological properties of two high-speed steels AISI M2 and AISI Tl treated by the nitrogen compression plasma flow was the main aim of this work. Two types of samples were investigated before and after quenching. The plasma flow was received in a magneto-plasma compressor. The impulse duration was ∼100 μs, the number of impulses varied in the range of 1-5, the nitrogen pressure in the chamber was 400-4000 Pa, the energy absorbed by the sample was 2-10 J/cm 2 per impulse. Tribological properties were examined by means of a tribometer TAYl under conditions of dry friction. The Vickers's microhardness was measured by a hard meter PMT3. X-ray diffraction analysis, Auger electron spectroscopy, scanning electron microscopy and energy dispersion microanalysis were used for samples characterization. The earlier conducted investigations showed that the compression plasma flow suited well for the improvement of tribological properties of iron and low-alloyed steels due to the formation of hardening nitrides in the near surface layer. It was found that in the case of high-speed steels only not quenched samples had increased hardness after treatment. The latter can be explained by the formation of hardening nitrides though the phase analysis did not clearly reveal their presence. The element composition confirmed the presence of nitrogen in the surface layer with the concentration up to 30 at. %. The treatment of quenched samples almost always resulted in the hardness decrease due to the dissolution or partial dissolution of alloying elements carbides: M 6 C, MC, M 23 C 6 . The rate of carbides dissolution increased with the growth of the energy absorbed by the sample. The treated samples showed a lower value of the friction coefficient than the untreated one. It could be explained by the formation of nitrogenous austenite which was found out by the phase analysis. At the same time the compression plasma flow strongly influenced surface

Welding of cold worked austenitic steels - comparison of TIG, EB and laser processes

International Nuclear Information System (INIS)

Richard, A.; Prunele, D. de; Castilan, F.

1993-01-01

Effect of welding on cold worked components is a local falling of their properties. Modifications induced by such an operation depend on the thermal cycle and consequently on the welding process. An experimental study aim of which is to compare respective effects of different welding processes (TIG, EB, laser) has been realized. This publication presents results related to 316L and 316Ti steels. (author). 2 refs., 7 figs., 1 tab

Oil flooded compression cycle enhancement for two-stage heat pump in cold climate region: System design and theoretical analysis

International Nuclear Information System (INIS)

Luo, Baojun

2016-01-01

Highlights: • COP of proposed system improves up to 17.2% compared with vapor injection cycle. • Discharge temperature of proposed system is largely decreased. • Proposed system is beneficial for refrigerant with high compression heat. • Proposed system has potential for applications in cold climate heat pump. - Abstract: In order to improve the performance of air source heat pump in cold climate region, a combined oil flooded compression with regenerator and vapor injection cycle system is suggested in this paper, which integrates oil flooded compression with regenerator into a conventional vapor injection cycle. A mathematical model is developed and parametric studies on this cycle are conducted to evaluate the benefits of the novel system. The performances of the novel system using R410A and R32 are compared with those of vapor injection cycle system. The improvement of coefficient of performance (COP) can reach up to nearly 9% based on the same isentropic efficiency, while 17.2% based on assumption that there is a 10% rise in isentropic efficiency brought by oil flooded compression cycle. The heating capacity is reduced by 8–18% based on the same volumetric efficiency, while could be less than 10% in a practical system. The discharge temperature is largely decreased and can be below 100 °C at −40 °C T_e and 50 °C T_c condition for R32. The theoretical results demonstrate this novel heat pump has a high potential for improving the performance of air source heat pump in cold climate region.

Research on the Microstructures and Mechanical Properties of Ti Micro-Alloyed Cold Rolled Hot-Dip Galvanizing DP980 Steel

Science.gov (United States)

Han, Yun; Kuang, Shuang; Qi, Xiumei; Xie, Chunqian; Liu, Guanghui

Effects of galvanizing simulation parameters on microstructures and mechanical properties of Ti-microalloyed cold rolled hot-dip galvanizing DP980 steel were investigated in this study by optical microscopy (OM), transmission electron microscopy (TEM), energy dispersive spectroscopy (EDS) and tensile test. Moreover, the precipitation behavior of Ti in the experimental steel was also studied. The results show that, as the heating temperature increases, the tensile strength of experimental galvanizing DP980 steel decreases while the yield ratio and elongation of the steel are enhanced. The microstructures of experimental steels exhibit typical dual phase steel character and the volume fractions of MA islands are almost 30%. In addition, lots of nano-sized TiC precipitates can be found in the ferrite grains.

SCC growth behavior of stainless steel weld metals in high-temperature water. Influence of corrosion potential, weld type, thermal aging, cold-work and temperature

International Nuclear Information System (INIS)

Yamada, Takuyo; Terachi, Takumi; Miyamoto, Tomoki; Arioka, Koji

2009-01-01

Recent studies on crack growth rate measurement in oxygenated high-temperature pure water conditions, such as normal water chemistry in boiling water reactors, using compact tension type specimens have shown that weld stainless steels are susceptible to stress corrosion cracking. However, to our knowledge, there is no crack growth data of weld stainless steels in pressurized water reactor primary water. The principal purpose of this study was to examine the SCC growth behavior of stainless steel weld metals in simulated PWR primary water. A second objective was to examine the effect of (1) corrosion potential, (2) thermal-aging, (3) Mo in alloy and (4) cold-working on SCC growth in hydrogenated and oxygenated water environments at 320degC. In addition, the temperature dependence of SCC growth in simulated PWR primary water was also studied. The results were as follows: (1) No significant SCC growth was observed on all types of stainless steel weld metals: as-welded, aged (400degC x 10 kh) 308L and 316L, in 2.7 ppm-hydrogenated (low-potential) water at 320degC. (2) 20% cold-working markedly accelerated the SCC growth of weld metals in high-potential water at 320degC, but no significant SCC growth was observed in the hydrogenated water, even after 20% cold-working. (3) No significant SCC growth was observed on stainless steel weld metals in low-potential water at 250degC and 340degC. Thus, stainless steel weld metals have excellent SCC resistance in PWR primary water. On the other hand, (4) significant SCC growth was observed on all types of stainless steel weld metals: as-weld, aged (400degC x 10 kh) and 20% cold-worked 308L and 316L, in 8 ppm-oxygenated (high-potential) water at 320degC. (5) No large difference in SCC growth was observed between 316L (Mo) and 308L. (6) No large effect on SCC growth was observed between before and after aging up to 400degC for 10 kh. (7) 20% cold-working markedly accelerated the SCC growth of stainless steel weld metals. (author)

Effect of cold working on nitriding process of AISI 304 and 316 austenitic stainless steel

International Nuclear Information System (INIS)

Pereira, Silvio Andre de Lima

2012-01-01

The nitriding behavior of AISI 304 and 316 austenitic stainless steel was studied by different cold work degree before nitriding processes. The microstructure, thickness, microhardness and chemical micro-composition were evaluated through optical microscopy, microhardness, scanner electronic microscopy and x ray diffraction techniques. Through them, it was observed that previous plastic deformations do not have influence on layer thickness. However, a nitrided layer thicker can be noticed in the AISI 304 steel. In addition, two different layers can be identified as resulted of the nitriding, composed for austenitic matrix expanded by nitrogen atoms and another thinner immediately below expanded by Carbon atoms. (author)

Semisolid forming of S48C steel grade

Science.gov (United States)

Plata, Gorka; Lozares, Jokin; Azpilgain, Zigor; Hurtado, Iñaki; Loizaga, Iñigo; Idoyaga, Zuriñe

2017-10-01

Steel production and component manufacturing industries have to face the challenge of globalization, trying to overcome the economic pressure to remain competitive. Moreover, the lightweighting trend of the latter years implies an even higher challenge to maintain the steel use. Therefore, advanced manufacturing processes will be the cornerstone. In this field, Semisolid forming (SSF) has demonstrated the capability of obtaining complex geometries and saving raw material and energy. Despite it is complicated the SSF of sound components, in Mondragon Unibertsitatea it has been successfully demonstrated the capability of producing strong enough automotive components with 42CrMo4 steel grade. In this work, we demonstrate the capability of SSF S48C steel grade with great mechanical properties.

Stress transmission through Ti-Ni alloy, titanium and stainless steel in impact compression test.

Science.gov (United States)

Yoneyama, T; Doi, H; Kobayashi, E; Hamanaka, H; Tanabe, Y; Bonfield, W

2000-06-01

Impact stress transmission of Ti-Ni alloy was evaluated for biomedical stress shielding. Transformation temperatures of the alloy were investigated by means of DSC. An impact compression test was carried out with use of split-Hopkinson pressure-bar technique with cylindrical specimens of Ti-Ni alloy, titanium and stainless steel. As a result, the transmitted pulse through Ti-Ni alloy was considerably depressed as compared with those through titanium and stainless steel. The initial stress reduction was large through Ti-Ni alloy and titanium, but the stress reduction through Ti-Ni alloy was more continuous than titanium. The maximum value in the stress difference between incident and transmitted pulses through Ti-Ni alloy or titanium was higher than that through stainless steel, while the stress reduction in the maximum stress through Ti-Ni alloy was statistically larger than that through titanium or stainless steel. Ti-Ni alloy transmitted less impact stress than titanium or stainless steel, which suggested that the loading stress to adjacent tissues could be decreased with use of Ti-Ni alloy as a component material in an implant system. Copyright 2000 Kluwer Academic Publishers

Cold-rolled sheets production of stainless martensite-ageing steel smelted by vacuum arc and electroslag techniques

Energy Technology Data Exchange (ETDEWEB)

Rivkin, A A; Grishkov, A I; Suslin, A P; Nesterenko, A A; Lola, V N [Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR)

1975-05-01

In cooperation with a number of metallurgical works the production of a high strength sheet stainless maraging steel EHP678 (000KH11N10M2T) has been tested by rolling cylindrical ingots of vacuum arc smelting at the blooming (the mass of rough ingots was 5.1 to 6.0 t, that of cleaned ingots - 3.8 to 5.1 t) or rectangular ingots of electroslag smelting (13 t) at the slabbing. The recommended regimes of heating and deformation are much similar to those used for the steel-KH18N10T. The output of valid cold-rolled sheets proved to be rather low (0.24 t/t for the vacuum arc smelting and 0.30 t/t for the electroslag smelting) mainly due to the losses on cleaning and a considerable portion of wrong-size slabs. The data are presented on the steel-EHP678 properties after various heat treatments. For the production of wide cold-rolled sheets of the steel EHP678 it is recommended to use steelmaking procedure with electroslag smelting including open-hearth melting in arc furnaces, rolling of ingots at the slabbing with heating up to 1260-1280 deg C (hold-up of 4.5 to 5 hrs); electroslag smelting for rectangular section slabs, rolling of ingots of electroslag smelting at the slabbing with their heating up to 1250 deg C (hold-up of 5.5 to 6 hrs), rolling at the 1680-type mill with heating up to 1250-1260 deg C (hold-up of 4 to 4.5 hrs ensuring the rolling temperature after a rough group not below 1100 deg C), quenching of hot-rolled sheets heating up to 920-940 deg C (hold-up of 3 to 3.5 min/mm), shot peening of sheets for descaling (provided the respective equipment is available) with a subsequent short-time pickling in an acid solution and cold rolling with a summary deformation of 35 to 45 %. The steelmaking with the electroslag smelting is much more profitable as regards to the fine technology of number of the main procedures, convenient cooperation of the works and a considerably greater output of the final products out of one ton of the steel produced.

Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

Energy Technology Data Exchange (ETDEWEB)

Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

2017-03-15

A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

A Study on the Characteristics of Corrosion in Cold Worked Flexible STS 304 Stainless Steel Pipes

International Nuclear Information System (INIS)

Kim, In Soo; Kim, Sung Jin

1993-01-01

Effects of cold working on the corrosion resistance of austenitic STS 304 stainless steel pipes were investigated using anodic polarization method, EDX analysis and SEM technique. Corrosion products had a lots of S and Cl - ion. Generally, corrosion patterns as a result of STS 304 stainless steel to concrete environment were proceeded in the order of the pitting to intergranular corrosion. In the case of the flexible pipes were covered tightly with other polymer materials, crevice corrosion occurred to a much greater extent on austenitic than on martensitic region

Investigation of cold extrusion process using coupled thermo-mechanical FEM analysis and adaptive friction modeling

Science.gov (United States)

Görtan, Mehmet Okan

2017-10-01

Cold extrusion processes are known for their excellent material usage as well as high efficiency in the production of large batches. Although the process starts at room temperature, workpiece temperatures may rise above 200°C. Moreover, contact normal stresses can exceed 2500 MPa, whereas surface enlargement values can reach up to 30. These changes affects friction coefficients in cold extrusion processes. In the current study, friction coefficients between a plain carbon steel C4C (1.0303) and a tool steel (1.2379) are determined dependent on temperature and contact pressure using the sliding compression test (SCT). In order to represent contact normal stress and temperature effects on friction coefficients, an empirical adaptive friction model has been proposed. The validity of the model has been tested with experiments and finite element simulations for a cold forward extrusion process. By using the proposed adaptive friction model together with thermo-mechanical analysis, the deviation in the process loads between numerical simulations and model experiments could be reduced from 18.6% to 3.3%.

Generation of forming limit bands for ultra-high-strength steels in car body structures

Science.gov (United States)

Bayat, Hamid Reza; Sarkar, Sayantan; Italiano, Francesco; Bach, Aleksandar; Wulfinghoff, Stephan; Reese, Stefanie

2018-05-01

The application of ultra-high-strength steels in safety-related automotive components has led to higher safety levels as well as weight reduction. Nevertheless, this class of advanced high-strength steels (AHSS) show material scatter due to its manufacturing processes. To address this problem in advance, it is of significance not only to model the failure of the sheet metal but also to specify a band for the necking regime. The former is described by a forming limit curve (FLC), whereas a forming limit band (FLB) introduces the upper and lower bounds for the permissible strains. The objective of the present work is to generate a robust prediction of the strain-based failure of the sheet metal during a car crash. The FLCs are generated numerically applying a modified Marciniak-Kuczynski (MK) model, where the existence of an angled groove is mandatory. This assures to obtain the maximum admissible strain. In addition, a zero extension angle is utilized for the left hand side of the FLC (tension-compression). The material scatter is captured in experiments and applied in the hardening relations. Necking strains are recorded experimentally by a digital image correlation based system (ARAMIS). Later, they are fit into the FLC based on an inhomogeneity parameter fi from the MK model. In order to generate a theoretical FLB, first a statistical approach is exploited to take the experimental data into consideration. Eventually, the forming limit band distinguishes between safe, necking and failed regions.

Seismic Load Rating Procedure for Welded Steel Frames Oligo-cyclic Fatigue

International Nuclear Information System (INIS)

Ratiu, Mircea D.; Moisidis, Nicolae T.

2004-01-01

A dynamic load rating approach for seismic qualification of cold-formed steel welded frames is presented. Allowable seismic loads are developed from cyclic and monotonic tests of standard cold-formed steel components commonly used for piping and electrical raceway supports. The method permits simplified qualification of all connections of frame components through a single load comparison. Test input consists of rotation/cycles-to-failure data and monotonic moment/rotation data. Cyclic data are statistically evaluated to determine an acceptable maximum seismic rotation for the connection. The allowable seismic load is determined from the corresponding static rotation. Application to seismic qualification procedures is discussed. (authors)

Thermal creep and stress-affected precipitation of 20% cold-worked 316 stainless steel

International Nuclear Information System (INIS)

Puigh, R.J.; Lovell, A.J.; Garner, F.A.

1984-01-01

Measurements of the thermal creep of 20% cold-worked 316 stainless steel have been performed for temperatures from 593 to 760 0 C, stress levels as high as 138 MPa and exposure times as long as 15,000 hours. The creep strains exhibit a complex behavior arising from the combined action of true creep and stress-affected precipitation of intermetallic phases. The latter process is suspected to be altered by neutron irradiation. (orig.)

Cold Forming of Ni-Ti Shape Memory Alloy Sheet

Science.gov (United States)

Fann, Kaung-Jau; Su, Jhe-Yung

2018-03-01

Ni-Ti shape memory alloy has two specific properties, superelasiticity and shape memory effect, and thus is widely applied in diverse industries. To extend its further application, this study attempts to investigate the feasibility of cold forming its sheet blank especially under a bi-axial tensile stress state. Not only experiments but also a Finite Element Analysis (FEA) with DEFORM 2D was conducted in this study. The material data for FEA was accomplished by the tensile test. An Erichsen-like cupping test was performed as well to determine the process parameter for experiment setup. As a result of the study, the Ni-Ti shape memory alloy sheet has a low formability for cold forming and shows a relative large springback after releasing the forming load.

Superplastic Forming of Duplex Stainless Steel for Aerospace Part

Science.gov (United States)

Lee, Ho-Sung; Yoon, Jong-Hoon; Yoo, Joon-Tae; Yi, Young-Moo

2011-08-01

In this study, the high temperature forming behavior of duplex stainless steel has been characterized and the outer shell of a combustion chamber was fabricated with pressure difference of hot gas. It consists of two parts which are the outer skin made of stainless steel to sustain the internal pressure and the inner shell made of copper alloy for regenerative cooling channels. Two outer skins partitioned to half with respect to the symmetric axis was prepared by hot gas forming process with a maximum pressure of 7 MPa following to FEM analysis. For inner layer, copper alloy was machined for cooling channels and then placed in the gas pressure welding fixture. It is shown that the optimum condition of gas pressure welding is 7 MPa at 890 °C, for one hour. EDX analysis and scanning electron microscope micrograph confirm the atomic diffusion process is observed at the interface and copper atoms diffuse into steel, while iron and chrome atoms diffuse into copper. The result shows that the manufacturing method with superplastic forming and gas pressure welding of steel and copper alloy has been successful for near net shape manufacturing of scaled combustion chamber of launch vehicle.

Forms of Employee Trainings Concerning Aspects of Cold Knowledge

Directory of Open Access Journals (Sweden)

Komańda Marcin

2017-06-01

Full Text Available Research relevance: Cold knowledge is perceived as a key issue in terms of the composition of the company and the sense of the procedures being implemented. Thus, organisation of appropriate forms of employee trainings in this regard becomes essential. Aim of the paper: Distinguishing the existence of schemes of applied forms of employee trainings in the contexts of relation between two aspects of cold knowledge (internal documentation and data bases and the types of enterprises (their formal independence. Research methods applied: A survey based on the purposive sampling of respondents was conducted. A two-tiered clustering analysis and an analysis of correspondence were applied. Main findings: It was possible to distinguish four groups of particular forms of trainings. Three groups are represented by the same main forms of trainings in both cases (documentation/databases. The analysis of correspondence established that respondents from branches as well as head offices of multi-branch enterprises were, in case of trainings concerning internal documentation, more prone to point at two forms of trainings: blended and special, whereas, in case of training within the scope of databases, they were more willing to point at a special form of trainings. Theoretical and/or practical value of the study: Results allow to associate the forms of employee trainings in the chosen aspects of cold knowledge and show the differentiation of their use depending on the type of enterprise. These facts open up a new theoretical perspective for the description of organisation of employee trainings based on formal relations.`

Compactibility of atomized high-speed steel and steel 3 powders

International Nuclear Information System (INIS)

Kulak, L.D.; Gavrilenko, A.P.; Pikozh, A.P.; Kuz'menko, N.N.

1985-01-01

Spherical powders and powders of lammellar-scaly shape of high-speed R6M5K5 steel and steel 3 produced by the method of centrifugal atomization of a rotating billet under conditions of cold pressing in steel moulds are studied for thier compactability. Compacting pressure dependnences are establsihed for density of cold-pressed compacts of spherical and scaly powders. The powders of lammellar-scaly shape both of high-speed steel and steel 3 are found to possess better compactibility within a wide range of pressures as compared to powders of spherical shape. Compacts of the lammellar-scaly powders possess also higher mechanical strength

Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

Energy Technology Data Exchange (ETDEWEB)

Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

2015-01-15

Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

SCC of cold-worked austenitic stainless steels exposed to PWR primary water conditions: susceptibility to initiation

International Nuclear Information System (INIS)

Herms, E.; Raquet, O.; Sejourne, L.; Vaillant, F.

2009-01-01

Heavily cold-worked austenitic stainless steels (AISI 304L and 316L types) could be significantly susceptible to Stress Corrosion Cracking (SCC) when exposed to PWR nominal primary water conditions even in absence of any pollutants. Susceptibility to SCC was shown to be related with some conditions such as initial hardness, procedure of cold-work or dynamic straining. A dedicated program devoted to better understand the initiation stage on CW austenitic stainless steels in PWR water is presented. Initiation is studied thanks to SCC test conditions leading to an intergranular cracking propagation mode on a CW austenitic stainless steel which is the mode generally reported after field experience. SCC tests are carried out in typical primary water conditions (composition 1000 ppm B and 2 ppm Li) and for temperature in the range 290 - 340 C. Material selected is 316L cold-worked essentially by rolling (reduction in thickness of 40%). Initiation tests are carried out under various stress levels with the aim to investigate the evolution of the initiation period versus the value of applied stress. SCC tests are performed on cylindrical notched specimens in order to increase the applied stress and allow accelerated testing without modify the exposure conditions to strictly nominal hydrogenated PWR water. Respective influences of cyclic/dynamic conditions on SCC initiation are presented and discussed. Dedicated interrupted tests help to investigate the behaviour of the crack initiation process. These SCC tests have shown that crack initiation could be obtained after a very short time under dynamic loading conditions on heavily pre-strained austenitic stainless steels. Actual results show that the most limiting stage of the cracking process on CW 316L seems to be the transition from slow transgranular propagation of surface initiated cracks to intergranular fast propagation through the thickness of the sample. The duration of this stage during crack initiation tests is

The effects of friction on the compressive behaviour of high strength steels

International Nuclear Information System (INIS)

Ashton, M.; Parry, D.J.

1997-01-01

An investigation, covering a wide range of strain rate and temperature, has been performed into the effects of interfacial friction on the compressive properties of an armour plate steel. In order to calculate the coefficient of friction, ring tests were carried out and the Avitzur analysis applied. In general, coefficients of friction decreased with increasing temperature and strain rate. Other specimen observations indicated the same friction trends. It is essential that friction corrections be applied if meaningful results are to be obtained. (orig.)

Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

Directory of Open Access Journals (Sweden)

Grajcar A.

2016-06-01

Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

Stainless steel-zirconium alloy waste forms

International Nuclear Information System (INIS)

McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

1996-01-01

An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ''noble'' nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation

Optimum injection pressure of a cavitating jet on introduction of compressive residual stress into stainless steel

International Nuclear Information System (INIS)

Soyama, Hitoshi; Nagasaka, Kazuya; Takakuwa, Osamu; Naito, Akima

2011-01-01

In order to mitigate stress corrosion cracking of components used for nuclear power plants, introduction of compressive residual stress into sub-surface of the components is an effective maintenance method. The introduction of compressive residual stress using cavitation impact generated by injecting a high speed water jet into water was proposed. Water jet peening is now applying to reduce stress corrosion cracking of shrouds in the nuclear power plants. However, accidental troubles such as dropping off the components and cutting of the pipes by the jet occurred at the maintenance. In order to peen by the jet without damage, optimum injection pressure of the jet should be revealed. In the case of 'cavitation peening', cavitation is generated by injecting the high speed water jet into water. As working pressure at the cavitation peening is the pressure at cavitation bubble collapse, the injection pressure of the jet is not main parameter. The cavitation impact is increasing with the scale of the jet, i.e., scaling effect of the cavitation. It was revealed that the large scale jet at low injection pressure can introduce compressive residual stress into stainless steel comparing with the small scale jet at high injection pressure. As expected, a water jet at high injection pressure might make damage of the components. Namely, in order to avoid damage of the components, the jet at the low injection pressure will be suit for the introduction of compressive residual stress. In the present paper, in order to make clear optimum injection pressure of the cavitating jet for the introduction of compressive residual stress without damage, the residual stress of stainless steel treated by the jet at various injection pressure was measured by using an X-ray diffraction method. The injection pressure of the jet p 1 was varied from 5 MPa to 300 MPa. The diameter of the nozzle throat of the jet d was varied from 0.35 mm to 2.0 mm. The residual stress changing with depth was

Structural integrity of stainless steel components exposed to neutron irradiation. Change in failure strength of cracked components due to cold working

International Nuclear Information System (INIS)

Kamaya, Masayuki; Hojo, Tomohiro; Mochizuki, Masahito

2015-01-01

Load carrying capacity of austenitic stainless steel component is increased due to hardening caused by neutron irradiation if no crack is included in the component. On the other hand, if a crack is initiated in the reactor components, the hardening may decrease the load carrying capacity due to reduction in fracture toughness. In this paper, in order to develop a failure assessment procedure of irradiated cracked components, characteristics of change in failure strength of stainless steels due to cold working were investigated. It was experimentally shown that the proof and tensile strengths were increased by the cold working, whereas the fracture toughness was decreased. The fracture strengths of a cylinder with a circumferential surface crack were analyzed using the obtained material properties. Although the cold working altered the failure mode from plastic collapse to the unsteady ductile crack growth, it did not reduce failure strengths even if 50% cold working was applied. The increase in failure strength was caused not only by increase in flow stress but also by reduction in J-integral value, which was brought by the change in stress-strain curve. It was shown that the failure strength of the hardened stainless steel components could be derived by the two-parameter method, in which the change in material properties could be reasonably considered. (author)

Behavior of quenched and tempered steels under high strain rate compression loading

International Nuclear Information System (INIS)

Meyer, L.W.; Seifert, K.; Abdel-Malek, S.

1997-01-01

Two quenched and tempered steels were tested under compression loading at strain rates of ε = 2.10 2 s -1 and ε = 2.10 3 s -1 . By applying the thermal activation theory, the flow stress at very high strain rates of 10 5 to 10 6 s -1 is derived from low temperature and high strain rate tests. Dynamic true stress - true strain behaviour presents, that stress increases with increasing strain until a maximum, then it decreases. Because of the adiabatic process under dynamic loading the maximum flow stress will occur at a lower strain if the strain rate is increased. Considering strain rate, strain hardening, strain rate hardening and strain softening, a constitutive equation with different additive terms is successfully used to describe the behaviour of material under dynamic compression loading. Results are compared with other models of constitutive equations. (orig.)

Modeling the Spray Forming of H13 Steel Tooling

Science.gov (United States)

Lin, Yaojun; McHugh, Kevin M.; Zhou, Yizhang; Lavernia, Enrique J.

2007-07-01

On the basis of a numerical model, the temperature and liquid fraction of spray-formed H13 tool steel are calculated as a function of time. Results show that a preheated substrate at the appropriate temperature can lead to very low porosity by increasing the liquid fraction in the deposited steel. The calculated cooling rate can lead to a microstructure consisting of martensite, lower bainite, retained austenite, and proeutectoid carbides in as-spray-formed material. In the temperature range between the solidus and liquidus temperatures, the calculated temperature of the spray-formed material increases with increasing substrate preheat temperature, resulting in a very low porosity by increasing the liquid fraction of the deposited steel. In the temperature region where austenite decomposition occurs, the substrate preheat temperature has a negligible influence on the cooling rate of the spray-formed material. On the basis of the calculated results, it is possible to generate sufficient liquid fraction during spray forming by using a high growth rate of the deposit without preheating the substrate, and the growth rate of the deposit has almost no influence on the cooling rate in the temperature region of austenite decomposition.

Properties of 40N3M powder structural steel

International Nuclear Information System (INIS)

Moskvina, T.P.; Gulyaev, A.P.; Gulyaev, I.A.; Byakov, S.V.; Melent'ev, I.V.; Morgun, G.N.

1984-01-01

Effect of the fabrication technique of compact slabs made of the 40N3M powder structural steel on mechanical properties with determination of a cold brittleness threshold was studied. It is established that after a thermal treatment at a density close to 100% a powder steel is sufficiently close to steel, rolled of an ingot, but is second in reference to steel in its ductility and impact strength. Properties of powder steel obtained by the method of dynamic hot forming (DHF) and hot extrusion are practically equal, but the first method has definite advantages as it allows to obtain details with a definitive form. The above investigation permits to recommend an application of the 40N3M powder steel fabricated by the DHF methods. The optimum thermal treatment course is: quenching+high annealing

The effect of boriding on wear resistance of cold work tool steel

International Nuclear Information System (INIS)

Anzawa, Y; Koyama, S; Shohji, I

2017-01-01

Recently, boriding has attracted extensive attention as surface stiffening processing of plain steel. In this research, the influence of processing time on the formation layer of cold work tool steel (KD11MAX) by Al added fused salt bath was examined. In addition, in order to improve the abrasion resistance of KD11MAX, the effect of the treatment of boronization on the formation layer has been investigated. Boriding were performed in molten borax which contained about 10 mass% Al at processing time of 1.8 ∼ 7.2 ks (processing temperature of 1303 K). As a result of the examination, the hardness of the boriding layer becomes about 1900 HV when the processing time of 3.6 ks. Also the abrasion resistance has improved remarkably. Furthermore, it was revealed that the formation layer was boronized iron from the Vickers hardness and analysis of the X-ray diffraction measurement. (paper)

Improvement of mechanical strength of sintered Mo alloyed steel by optimization of sintering and cold-forging processes with densification

Science.gov (United States)

Kamakoshi, Y.; Shohji, I.; Inoue, Y.; Fukuda, S.

2017-10-01

Powder metallurgy (P/M) materials have been expected to be spread in automotive industry. Generally, since sintered materials using P/M ones contain many pores and voids, mechanical properties of them are inferior to those of conventional wrought materials. To improve mechanical properties of the sintered materials, densification is effective. The aim of this study is to improve mechanical strength of sintered Mo-alloyed steel by optimizing conditions in sintering and cold-forging processes. Mo-alloyed steel powder was compacted. Then, pre-sintering (PS) using a vacuum sintering furnace was conducted. Subsequently, coldforging (CF) by a backward extrusion method was conducted to the pre-sintered specimen. Moreover, the cold-forged specimen was heat treated by carburizing, tempering and quenching (CQT). Afterwards, mechanical properties were investigated. As a result, it was found that the density of the PS specimen is required to be more than 7.4 Mg/m3 to strengthen the specimen by heat treatment after CF. Furthermore, density and the microstructure of the PS specimen are most important factors to make the high density and strength material by CF. At the CF load of 1200 kN, the maximum density ratio reached approximately 99% by the use of the PS specimen with proper density and microstructure. At the CF load of 900 kN, although density ratio was high like more than 97.8%, transverse rupture strength decreased sharply. Since densification caused high shear stress and stress concentration in the surface layer, microcracks occurred by the damages of inter-particle sintered connection of the surface layer. On the contrary, in case of the CF load of 1200 kN, ultra-densification of the surface layer occurred by a sufficient plastic flow. Such sufficient compressed specimens regenerated the sintered connections by high temperature heat treatment and thus the high strength densified material was obtained. These processes can be applicable to near net shape manufacturing

Housing building with steel framing system in subsidence zones: Pertinence and Sustainability

Directory of Open Access Journals (Sweden)

Luis Alfredo Hernádez Castillo

2014-04-01

Full Text Available The phenomenon of subsidence caused by the extraction of groundwater is a problem that occurs in different places around the world. Particularly in the Mexican Republic is a situation that affects several cities in at least eight states located in the central region. Given the particular nature of the subsoil that occurs in these regions affected, subsidence can generate cracks and fractures that are evident on the surface of the soil causing differential settlement affecting all types of construction causing considerable damage to the structural elements of the dwellings. The materials traditionally used for housing construction such as masonry and concrete among others, have stiffness characteristics that make them especially vulnerable to these effects. In contrast, steel is an excellent choice for use due to their structural characteristics, such as its high tensile strength, ductility, compressive good performance, high efficiency in weight — strength ratio, among other qualities. The cold formed thin-walled steel elements, are another type of very light profiles, although its use has been known for several decades, is in recent times that have extended their application, mainly in housing construction, and to a lesser scale commercial and industrial construction. The main advantage of this material is that it retains the mechanical properties of steel, but with a significant reduction in the weight of the items. The most common use of this type of profile is in the manufacture of structural frames as standard modules, the most common form it is assembly profile channel with rigid edge section and section profiles of single channel, with different dimensions and sizes. In full-scale testing and numerical simulation models, the system exhibits an excellent performance under differential displacements as those caused by subsidence, accepting considerable deformations without reaching the failure of structural elements. In the goodness of

Study of mechanical properties and high temperature oxidation behavior of a novel cold-spray Ni-20Cr coating on boiler steels

Energy Technology Data Exchange (ETDEWEB)

Kaur, Narinder [Semiconductor Materials and Device Laboratory, Department of Semiconductor Science, Dongguk University-Seoul, Seoul 100715 (Korea, Republic of); Kumar, Manoj [School of Mechanical, Materials & Energy Engineering, Indian Institute of Technology Ropar, Rupnagar, Punjab (India); Sharma, Sanjeev K.; Kim, Deuk Young [Semiconductor Materials and Device Laboratory, Department of Semiconductor Science, Dongguk University-Seoul, Seoul 100715 (Korea, Republic of); Kumar, S.; Chavan, N.M.; Joshi, S.V. [International Advanced Research Centre for Powder Metallurgy & New Materials (ARCI), Hyderabad 500005 (India); Singh, Narinder [Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar, Punjab (India); Singh, Harpreet, E-mail: harpreetsingh@iitrpr.ac.in [School of Mechanical, Materials & Energy Engineering, Indian Institute of Technology Ropar, Rupnagar, Punjab (India)

2015-02-15

Highlights: • A presynthesized Ni-20Cr nanocrystalline powder was successfully deposited on T22 and SA 516 boilers steels using cold spray process. • The coatings are observed to have more than 2-folds microhardness in comparison with the base steels. • The coating was successful in reducing the weight gain of T22 and SA 516 steel by 71% and 94%. - Abstract: In the current investigation, high temperature oxidation behavior of a novel cold-spray Ni-20Cr nanostructured coating was studied. The nanocrystalline Ni-20Cr powder was synthesized by the investigators using ball milling, which was deposited on T22 and SA 516 steels by cold spraying. The crystallite size based upon Scherrer's formula for the developed coatings was found to be in nano-range for both the substrates. The accelerated oxidation testing was performed in a laboratory tube furnace at a temperature 900 °C under thermal cyclic conditions. Each cycle comprised heating for one hour at 900 °C followed by cooling for 20 min in ambient air. The kinetics of oxidation was established using weight change measurements for the bare and the coated steels. The oxidation products were characterized by X-ray Diffraction (XRD), Scanning Electron Microscopy/Energy Dispersive Spectroscopy (SEM/EDS) and X-ray mapping techniques. It was found from the results that the coating was successful in reducing the weight gain of SA213-T22 and SA 516-Grade 70 steel by 71% and 94%, respectively. This may be attributed to relatively denser structure, lower porosity and lower oxide content of the coating. Moreover, the developed nano-structured Ni-20Cr powder coating was found to perform better than its counterpart micron-sized Ni-20Cr powder coating, in terms of offering higher oxidation resistance and hardness.

Study on the effectiveness of Extreme Cold Mist MQL system on turning process of stainless steel AISI 316

Science.gov (United States)

Jamaludin, A. S.; Hosokawa, A.; Furumoto, T.; Koyano, T.; Hashimoto, Y.

2018-03-01

Cutting process of difficult-to-cut material such as stainless steel, generates immensely excessive heat, which is one of the major causes related to shortening tool life and lower quality of surface finish. It is proven that application of cutting fluid during the cutting process of difficult-to-cut material is able to improve the cutting performance, but excessive application of cutting fluid leads to another problem such as increasing processing cost and environmental hazardous pollution of workplace. In the study, Extreme Cold Mist system is designed and tested along with various Minimum Quantity Lubrication (MQL) systems on turning process of stainless steel AISI 316. In the study, it is obtained that, Extreme Cold Mist system is able to reduce cutting force up to 60N and improve the surface roughness of the machined surface significantly.

Grain refinement by cold deformation and recrystallization of bainite and acicular ferrite structures of C-Mn steels

International Nuclear Information System (INIS)

Hossein Nedjad, S.; Zahedi Moghaddam, Y.; Mamdouh Vazirabadi, A.; Shirazi, H.; Nili Ahmadabadi, M.

2011-01-01

Research highlights: → Bainite showed weak property improvement after rolling and annealing. → Additions of titanium and titanium oxide stimulated acicular ferrite. → Acicular ferrite obtained by nanoparticles exhibited very high strength. → Rolling and annealing of acicular ferrite gave substantial property improvement. - Abstract: The propensity of bainite and acicular ferrite structures of experimental C-Mn steels for enhanced grain refinement by combining phase transformation and plastic deformation has been investigated. Formation of acicular ferrite structures were stimulated with a small amount of titanium and titanium oxide nanoparticles added into the molten steels of high Mn concentrations. Isothermal transformations into the bainite and acicular ferrite structures were performed for 1.8 ks at 823 K after preliminary austenitization for 1.8 ks at 1523 K. Cold rolling for 50% thickness reduction was conducted on the isothermally transformed structures. Subsequent annealing of the deformed structures was conducted for 3.6 ks at 773, 873 and 973 K. Optical microscopy, scanning electron microscopy and tensile test were used for characterization of the studied steels. Cold rolling and annealing of the transformed structures at 873 K resulted in strengthening at the expense of ductility where an initial stage of recrystallization is realized. Acicular ferrite obtained by the addition of titanium into the molten steel exhibited the remarkable improvement of tensile properties. Discontinuous recrystallization of the deformed structures at 973 K leads to the formation of fine grains wherein acicular structures represented more enhanced grain refinement than bainite.

Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

Energy Technology Data Exchange (ETDEWEB)

Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

2017-01-15

In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

International Nuclear Information System (INIS)

Esteves, Luiza; Lins, Vanessa de Freitas Cunha; Viana, Adolfo Kalergis do Nascimento

2017-01-01

In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

Development of nondestructive measurement of cold work rate, (2)

International Nuclear Information System (INIS)

Kamimura, Hideaki; Igarashi, Miyuki; Satoh, Masakazu; Miura, Makoto

1978-01-01

Cold-worked type 316 stainless steel will be used as fuel cladding material for the proto-type fast reactor MONJU. Cold work rate is an important parameter in swelling behavior of fuel cladding. It has been shown that austenitic stainless steel undergoes martensitic transformation during cold working. Nondestructive evaluation of cold work rate will be expected by measuring residual magnetism produced in the presence of martensitic phase when cold worked austenitic stainless steel is magnetized. In the previous work, the residual magnetism of cladding tubes of type 316 stainless steel was measured. The results have shown high degree of the correlation between residual magnetism and cold work rate. This paper reports the results of measurement on cold-rolled type 316 stainless steel plate samples. Dimensions of the specimens are 100 mm long and 3.5 and 7 mm wide. The apparatus and experimental procedures were similar to the previous work. Good agreement was found between the estimated cold work rate obtained in the previous work and that for cold rolled plate specimens. Measurement of residual magnetism in identical direction with magnetization showed smaller dispersion of data as compared with that in transverse direction. The residual magnetism near specimen surface hardly decreased when the surface of specimen was chemically removed. The reason for the comparative decrease in residual magnetism at 10% and 15% cold work rate is not clear. (Wakatsuki, Y.)

Tool degradation during sheet metal forming of three stainless steel alloys

DEFF Research Database (Denmark)

Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel

2010-01-01

To evaluate if changes in tool design and tool surface preparation are needed when low-Ni stainless steels are used instead of austenitic stainless steels, the effect on tool degradation in the form of galling was investigated with three different types of stainless steel. The resistance to tool ...

Fatigue life prediction for a cold worked T316 stainless steel

International Nuclear Information System (INIS)

Manjoine, M.J.

1983-01-01

Permanent damage curves of initiation-life and propagation-life which predict the fatigue life of specimens of a cold-worked type 316 stainless steel under complex strain-range histories were generated by a limited test program. Analysis of the test data showed that fatigue damage is not linear throughout life and that propagation life is longer than initiation-life at high strain ranges but is shorter at low strain ranges. If permanent damage has been initiated by prior history and/or fabrication, propagation to a given life can occur at a lower strain range than that estimated from the fatigue curves for constant CSR. (author) [pt

Cold rolled texture and microstructure in types 304 and 316L austenitic stainless steels

International Nuclear Information System (INIS)

Wasnik, D.N.; Samajdar, I.; Gopalakrishnan, I.K.; Yakhmi, J.V.; Kain, V.

2003-01-01

Two grades of austenitic stainless steel (ASS), types 304 (UNS S 30400) and 316L (UNS S 31603), were cold rolled to different reductions by unidirectional and by cross-rolling. The steels had reasonable difference in stacking fault energy (estimated respectively as 15 and 61 mJ/m 2 in types 304 and 316L) and also in starting (or pre-deformation) crystallographic texture-being relatively weak and reasonably strong in types 304 and 316L respectively. The cold rolling increased texturing in type 304, but not in type 316L ASS. The more significant effect of cold rolled texture development was in the relative increase of Brass ({011} ) against Copper ({112} ) and S ({231} ) orientations. In type 304 the increase in Brass was significant, while in type 316L the increase in Copper and S was stronger. This effect could be captured by Taylor type deformation texture simulations considering stronger twinning contributions in type 304 - for example the respective 'best-fits' (in terms of matching the changes in the volume fractions of Brass against Copper and S) were obtained by full constraint Taylor model with 1:100 and 1:10 slip:twin activities in types 304 and 316L ASS respectively. Microstructural developments during cold rolling were generalized as strain induced martensite formation and developments of dislocation substructure. The former, as estimated by vibrating sample magnetometer (VSM), increased with cold reduction, being significantly more in type 304 and was also noticeably stronger in both grades under cross-rolling. The most significant aspect of substructural developments was the formation of strain localizations. These were observed as dense dislocation walls (DDWs), micro-bands (MBs) and twin lamellar structures (TLS). The TLS contribution gained significance at higher reductions and during cross-rolling, especially in type 304. Large misorientation development and the accompanying grain splittings were always associated with such strain localizations

Crack growth testing of cold worked stainless steel in a simulated PWR primary water environment to assess susceptibility to stress corrosion cracking

International Nuclear Information System (INIS)

Tice, D.R.; Stairmand, J.W.; Fairbrother, H.J.; Stock, A.

2007-01-01

Although austenitic stainless steels do not show a high degree of susceptibility to stress corrosion cracking (SCC) in PWR primary environments, there is limited evidence from laboratory testing that crack propagation may occur under some conditions for materials in a cold-worked condition. A test program is therefore underway to examine the factors influencing SCC propagation in good quality PWR primary coolant. Type 304 stainless steel was subjected to cold working by either rolling (at ambient or elevated temperature) or fatigue cycling, to produce a range of yield strengths. Compact tension specimens were fabricated from these materials and tested in simulated high temperature (250-300 o C) PWR primary coolant. It was observed that the degree of crack propagation was influenced by the degree of cold work, the crack growth orientation relative to the rolling direction and the method of working. (author)

Evaluation of varying ductile fracture criteria for 42CrMo steel by compressions at different temperatures and strain rates.

Science.gov (United States)

Quan, Guo-zheng; Luo, Gui-chang; Mao, An; Liang, Jian-ting; Wu, Dong-sen

2014-01-01

Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC) and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s(-1) are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC) and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

Evaluation of Varying Ductile Fracture Criteria for 42CrMo Steel by Compressions at Different Temperatures and Strain Rates

Directory of Open Access Journals (Sweden)

Guo-zheng Quan

2014-01-01

Full Text Available Fracturing by ductile damage occurs quite naturally in metal forming processes, and ductile fracture of strain-softening alloy, here 42CrMo steel, cannot be evaluated through simple procedures such as tension testing. Under these circumstances, it is very significant and economical to find a way to evaluate the ductile fracture criteria (DFC and identify the relationships between damage evolution and deformation conditions. Under the guidance of the Cockcroft-Latham fracture criteria, an innovative approach involving hot compression tests, numerical simulations, and mathematic computations provides mutual support to evaluate ductile damage cumulating process and DFC diagram along with deformation conditions, which has not been expounded by Cockcroft and Latham. The results show that the maximum damage value appears in the region of upsetting drum, while the minimal value appears in the middle region. Furthermore, DFC of 42CrMo steel at temperature range of 1123~1348 K and strain rate of 0.01~10 s-1 are not constant but change in a range of 0.160~0.226; thus, they have been defined as varying ductile fracture criteria (VDFC and characterized by a function of temperature and strain rate. In bulk forming operations, VDFC help technicians to choose suitable process parameters and avoid the occurrence of fracture.

Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 6000C

International Nuclear Information System (INIS)

Isore, A.; Miyada, L.T.

1975-01-01

Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280 0 C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600 0 C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions

The State of the Art in Cold Forging Lubrication

DEFF Research Database (Denmark)

Bay, Niels

1994-01-01

The manufature of components in steel, aluminium and copper alloys by cold forging production has increased ever since the 1950's. Typical processes are forward rod extrusion and backward can extrusion, upsetting, ironing, tube extrusion and radial extrusion. The tribological conditions in cold...... forging are extremely severe due to large surface expansion and normal pressure in the tool/workpiece interface combined with elevated tool temperatures. Except for the more simple cold forging operations successful production therefore requires advanced lubrication systems. The present paper gives...... a detailed description of the state of art for lubricant systems for cold forging of C-steels and low alloy steels as well as aluminium alloys including all the basic operations such as cleaning of the slugs, application of eventual conversion coating and lubrication. As regards cold forging of steel...

Study on Axial Compressive Capacity of FRP-Confined Concrete-Filled Steel Tubes and Its Comparisons with Other Composite Structural Systems

Directory of Open Access Journals (Sweden)

Jun Deng

2017-01-01

Full Text Available Concrete-filled steel tubular (CFST columns have been widely used for constructions in recent decades because of their high axial strength. In CFSTs, however, steel tubes are susceptible to degradation due to corrosion, which results in the decrease of axial strength of CFSTs. To further improve the axial strength of CFST columns, carbon fiber reinforced polymer (CFRP sheets and basalt fiber reinforced polymer (BFRP sheets are applied to warp the CFSTs. This paper presents an experimental study on the axial compressive capacity of CFRP-confined CFSTs and BFRP-confined CFSTs, which verified the analytical model with considering the effect of concrete self-stressing. CFSTs wrapped with FRP exhibited a higher ductile behavior. Wrapping with CFRP and BFRP improves the axial compressive capacity of CFSTs by 61.4% and 17.7%, respectively. Compared with the previous composite structural systems of concrete-filled FRP tubes (CFFTs and double-skin tubular columns (DSTCs, FRP-confined CFSTs were convenient in reinforcing existing structures because of softness of the FRP sheets. Moreover, axial compressive capacity of CFSTs wrapped with CFRP sheets was higher than CFFTs and DSTCs, while the compressive strength of DSTCs was higher than the retrofitted CFSTs.

Stainless steel component with compressed fiber Bragg grating for high temperature sensing applications

Science.gov (United States)

Jinesh, Mathew; MacPherson, William N.; Hand, Duncan P.; Maier, Robert R. J.

2016-05-01

A smart metal component having the potential for high temperature strain sensing capability is reported. The stainless steel (SS316) structure is made by selective laser melting (SLM). A fiber Bragg grating (FBG) is embedded in to a 3D printed U-groove by high temperature brazing using a silver based alloy, achieving an axial FBG compression of 13 millistrain at room temperature. Initial results shows that the test component can be used for up to 700°C for sensing applications.

A NEWLY FORMING COLD FLOW PROTOGALACTIC DISK, A SIGNATURE OF COLD ACCRETION FROM THE COSMIC WEB

International Nuclear Information System (INIS)

Martin, D. Christopher; Matuszewski, Mateusz; Morrissey, Patrick; Neill, James D.; Moore, Anna; Steidel, Charles C.; Trainor, Ryan

2016-01-01

How galaxies form from, and are fueled by, gas from the intergalactic medium (IGM) remains one of the major unsolved problems in galaxy formation. While the classical Cold Dark Matter paradigm posits galaxies forming from cooling virialized gas, recent theory and numerical simulations have highlighted the importance of cold accretion flows—relatively cool ( T ∼ few × 104 K) unshocked gas streaming along filaments into dark matter halos, including hot, massive, high-redshift halos. These flows are thought to deposit gas and angular momentum into the circumgalactic medium resulting in disk- or ring-like structures, eventually coalescing into galaxies forming at filamentary intersections. We earlier reported a bright, Ly α emitting filament near the QSO HS1549+19 at redshift z = 2.843 discovered with the Palomar Cosmic Web Imager. We now report that the bright part of this filament is an enormous ( R > 100 kpc) rotating structure of hydrogen gas with a disk-like velocity profile consistent with a 4 × 10"1"2 M _⊙ halo. The orbital time of the outer part of the what we term a “protodisk” is comparable to the virialization time and the age of the universe at this redshift. We propose that this protodisk can only have recently formed from cold gas flowing directly from the cosmic web.

A NEWLY FORMING COLD FLOW PROTOGALACTIC DISK, A SIGNATURE OF COLD ACCRETION FROM THE COSMIC WEB

Energy Technology Data Exchange (ETDEWEB)

Martin, D. Christopher; Matuszewski, Mateusz; Morrissey, Patrick; Neill, James D. [Cahill Center for Astrophysics, California Institute of Technology, 1216 East California Boulevard, Mail Code 278-17, Pasadena, California 91125 (United States); Moore, Anna [Caltech Optical Observatories, Cahill Center for Astrophysics, California Institute of Technology, 1216 East California Boulevard, Mail Code 11-17, Pasadena, California 91125 (United States); Steidel, Charles C. [Cahill Center for Astrophysics, California Institute of Technology, 1216 East California Boulevard, Mail Code 249-17, Pasadena, California 91125 (United States); Trainor, Ryan, E-mail: cmartin@srl.caltech.edu [Department of Astronomy, University of California, Berkeley, 501 15 Campbell Hall, Berkeley, CA 94720 (United States)

2016-06-10

How galaxies form from, and are fueled by, gas from the intergalactic medium (IGM) remains one of the major unsolved problems in galaxy formation. While the classical Cold Dark Matter paradigm posits galaxies forming from cooling virialized gas, recent theory and numerical simulations have highlighted the importance of cold accretion flows—relatively cool ( T ∼ few × 104 K) unshocked gas streaming along filaments into dark matter halos, including hot, massive, high-redshift halos. These flows are thought to deposit gas and angular momentum into the circumgalactic medium resulting in disk- or ring-like structures, eventually coalescing into galaxies forming at filamentary intersections. We earlier reported a bright, Ly α emitting filament near the QSO HS1549+19 at redshift z = 2.843 discovered with the Palomar Cosmic Web Imager. We now report that the bright part of this filament is an enormous ( R > 100 kpc) rotating structure of hydrogen gas with a disk-like velocity profile consistent with a 4 × 10{sup 12} M {sub ⊙} halo. The orbital time of the outer part of the what we term a “protodisk” is comparable to the virialization time and the age of the universe at this redshift. We propose that this protodisk can only have recently formed from cold gas flowing directly from the cosmic web.

Laves intermetallics in stainless steel-zirconium alloys

International Nuclear Information System (INIS)

Abraham, D.P.; McDeavitt, S.M.; Richardson, J.W. Jr.

1997-01-01

Laves intermetallics have a significant effect on properties of metal waste forms being developed at Argonne National Laboratory. These waste forms are stainless steel-zirconium alloys that will contain radioactive metal isotopes isolated from spent nuclear fuel by electrometallurgical treatment. The baseline waste form composition for stainless steel-clad fuels is stainless steel-15 wt.% zirconium (SS-15Zr). This article presents results of neutron diffraction measurements, heat-treatment studies and mechanical testing on SS-15Zr alloys. The Laves intermetallics in these alloys, labeled Zr(Fe,Cr,Ni) 2+x , have both C36 and C15 crystal structures. A fraction of these intermetallics transform into (Fe,Cr,Ni) 23 Zr 6 during high-temperature annealing; the authors have proposed a mechanism for this transformation. The SS-15Zr alloys show virtually no elongation in uniaxial tension, but exhibit good strength and ductility in compression tests. This article also presents neutron diffraction and microstructural data for a stainless steel-42 wt.% zirconium (SS-42Zr) alloy

In-reactor creep rupture of 20% cold-worked AISI 316 stainless steel

International Nuclear Information System (INIS)

Lovell, A.J.; Chin, B.A.; Gilbert, E.R.

1981-01-01

Results of an experiment designed to measure in-reactor stress-to-rupture properties of 20% cold-worked AISI 316 stainless steel are reported. The in-reactor rupture data are compared with postirradiation and unirradiated test results. In-reactor rupture lives were found to exceed rupture predictions of postirradiation tests. This longer in-reactor rupture life is attributed to dynamic point defect generation which is absent during postirradiation testing. The in-reactor stress-to-rupture properties are shown to be equal to or greater than the unirradiated material stress-to-rupture properties for times up to 7000 h. (author)

Cold spraying of aluminum bronze on profiled submillimeter cermet structures formed by laser cladding

Science.gov (United States)

Ryashin, N. S.; Malikov, A. G.; Shikalov, V. S.; Gulyaev, I. P.; Kuchumov, B. M.; Klinkov, S. V.; Kosarev, V. F.; Orishich, A. M.

2017-10-01

The paper presents results of the cold spraying of aluminum bronze coatings on substrates profiled with WC/Ni tracks obtained by laser cladding. Reinforcing cermet frames shaped as grids with varied mesh sizes were clad on stainless steel substrates using a CO2 laser machine "Siberia" (ITAM SB RAS, Russia). As a result, surfaces/substrates with heterogeneous shape, composition, and mechanical properties were obtained. Aluminum bronze coatings were deposited from 5lF-NS powder (Oerlikon Metco, Switzerland) on those substrates using cold spraying equipment (ITAM SB RAS). Data of profiling, microstructure diagnostics, EDS analysis, and mechanical tests of obtained composites is reported. Surface relief of the sprayed coatings dependence on substrate structure has been demonstrated.

Effect of prior cold work on creep properties of a titanium modified austenitic stainless steel

International Nuclear Information System (INIS)

Vijayanand, V.D.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Laha, K.; Mathew, M.D.

2013-01-01

Prior cold worked (PCW) titanium-modified 14Cr–15Ni austenitic stainless steel (SS) is used as a core-structural material in fast breeder reactor because of its superior creep strength and resistance to void swelling. In this study, the influence of PCW in the range of 16–24% on creep properties of IFAC-1 SS, a titanium modified 14Cr–15Ni austenitic SS, at 923 K and 973 K has been investigated. It was found that PCW has no appreciable effect on the creep deformation rate of the steel at both the test temperatures; creep rupture life increased with PCW at 923 K and remained rather unaffected at 973 K. The dislocation structure along with precipitation in the PCW steel was found to change appreciably depending on creep testing conditions. A well-defined dislocation substructure was observed on creep testing at 923 K; a well-annealed microstructure with evidences of recrystallization was observed on creep testing at 973 K

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

KAUST Repository

Serdar, Marijana

2015-05-01

© 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

KAUST Repository

Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

2015-01-01

© 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

Wetting Behavior of Molten AZ61 Magnesium Alloy on Two Different Steel Plates Under the Cold Metal Transfer Condition

Directory of Open Access Journals (Sweden)

ZENG Cheng-zong

2017-04-01

Full Text Available The wetting behavior and interfacial microstructures of molten magnesium AZ61 alloy on the surface of two different Q235 and galvanized steel plates under the condition of cold metal transfer were investigated by using dynamic sessile drop method. The results show that the wetting behavior is closely related to the wire feed speed. Al-Fe intermetallic layer was observed whether the substrate is Q235 steel or galvanized steel, and the formation of Al-Fe intermetallic layer should satisfy the thermodynamic condition of such Mg-Al/Fe system. The wettability of molten AZ61 magnesium alloy is improved with the increase of wire feed speed whether on Q235 steel surface or on galvanized steel surface, good wettability on Q235 steel surface is due to severe interface reaction when wire feed speed increases, good wettability on galvanized steel surface is attributed to the aggravating zinc volatilization. When the wire feed speed is ≤10.5m·min-1, the wettability of Mg alloy on Q235 steel plate is better than on galvanized steel plate. However, Zn vapor will result in instability for metal transfer process.

Stress corrosion cracking of stainless steel under deaerated high-temperature water. Influence of cold work and processing orientation

International Nuclear Information System (INIS)

Terachi, Takumi; Yamada, Takuyo; Chiba, Goro; Arioka, Koji

2006-01-01

The influence of cold work and processing orientation on the propagation of stress corrosion cracking (SCC) of stainless steel under hydrogenated high-temperature water was examined. It was shown that (1) the crack growth rates increased with heaviness of cold work, and (2) processing orientation affected crack growth rate with cracking direction. Crack growth rates showed anisotropy of T-L>>T-S>L-S, with T-S and L-S branches representing high shear stress direction. Geometric deformation of crystal grains due to cold work caused the anisotropy and shear stress also assisted the SCC propagation. (3) The step intervals of slip like patterns observed on intergranular facets increased cold work. (4) Nano-indentation hardness of the crack tip together with EBSD measurement indicated that the change of hardness due to crack propagation was less than 5% cold-work, even though the distance from the crack tip was 10μm. (author)

Machinability study of steels in precision orthogonal cutting

Directory of Open Access Journals (Sweden)

Leonardo Roberto Silva

2012-08-01

Full Text Available The miniaturization of components and systems is advancing steadily in many areas of engineering. Consequently, micro-machining is becoming an important manufacture technology due to the increasing demand for miniaturized products in recent years. Precision machining aims the production of advanced components with high dimensional accuracy and acceptable surface integrity. This work presents an experimental study based on Merchant and Lee & Shaffer theories applied to precision radial turning of AISI D2 cold work tool and AISI 1045 medium carbon steels with uncoated carbide tools ISO grade K15. The aim of this study is to evaluate the influence of feed rate on chip compression ratio (Rc, chip deformation (ε, friction angle (ρ, shear angle (Φ, normal stress (σ and shear stress (• for both work materials. The results indicated that the shear angle decreased and chip deformation increased as the chip compression ratio was elevated without significant differences between both materials. Additionally, higher cutting and thrust forces and normal and shear stresses were observed for the tool steel. Finally, the Lee & Shaffer model gave shear plane angle values closer to the experimental data.

Influence of prior cold rolling reduction on microstructure and mechanical properties of a reversion annealed high-Mn austenitic steel

Energy Technology Data Exchange (ETDEWEB)

Behjati, P., E-mail: p.behjatipournaki@ma.iut.ac.ir [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Kermanpur, A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Karjalainen, L.P.; Järvenpää, A.; Jaskari, M. [Centre for Advanced Steels Research, University of Oulu, FIN-90014 Oulu (Finland); Samaei Baghbadorani, H. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 84156-83111 (Iran, Islamic Republic of); Najafizadeh, A. [Foulad Institute of Technology, Fouladshahr, Isfahan 84916-63763 (Iran, Islamic Republic of); Hamada, A. [Metallurgical and Materials Engineering Department, Faculty of Petroleum and Mining Engineering, Suez University, Suez 43721 (Egypt)

2016-01-05

The martensitic reversion is known to be effective in refining the grain size of metastable austenitic stainless steels. However, severe cold rolling reductions are generally required for this process. In this study, the influence of the degree of prior cold rolling and subsequent annealing on the microstructure and mechanical properties of a metastable high-Mn austenitic steel was investigated. Three cold rolling reductions of 20%, 35% and 50% were applied at ambient temperature before the annealing at 700 °C for the durations of 10, 100 and 1000 s. Microstructures were examined by optical, scanning and transmission electron microscopes. Mechanical properties were measured by hardness and tensile tests. The microstructure changes were followed by magnetic measurements and X-ray diffraction. It was shown that a relatively small reduction of 35% and 100 s annealing could provide efficient grain refinement (the average size of 0.5 µm) and accordingly an outstanding combination of strength-ductility properties with the yield strength 890 MPa, tensile strength 1340 MPa and elongation 41% was achieved. The occurrence of martensite reversion and recrystallization processes with different contributions in dependence on degree of prior deformation before annealing was discussed.

Optimized chemical composition, working and heat treatment condition for resistance to irradiation assisted stress corrosion cracking of cold worked 316 and high-chromium austenitic stainless steel

International Nuclear Information System (INIS)

Yonezawa, Toshio; Iwamura, Toshihiko; Fujimoto, Koji; Ajiki, Kazuhide

2000-01-01

The authors have reported that the primary water stress corrosion cracking (PWSCC) in baffle former bolts made of austenitic stainless steels for PWR after long-term operation is caused by irradiation-induced grain boundary segregation. The resistance to PWSCC of simulated austenitic stainless steels whose chemical compositions are simulated to the grain boundary chemical composition of 316 stainless steel after irradiation increased with decrease of the silicon content, increases of the chromium content, and precipitation of M 23 C 6 carbides at the grain boundaries. In order to develop resistance to irradiation assisted stress corrosion cracking in austenitic stainless steels, optimized chemical compositions and heat treatment conditions for 316CW and high-chromium austenitic stainless steels for PWR baffle former bolts were investigated. For 316CW stainless steel, ultra-low-impurities and high-chromium content are beneficial. About 20% cold working before aging and after solution treatment has also been recommended to recover sensitization and make M 23 C 6 carbides coherent with the matrix at the grain boundaries. Heating at 700 to 725degC for 20 to 50 h was selected as a suitable aging procedure. Cold working of 5 to 10% after aging produced the required mechanical properties. The optimized composition of the high-chromium austenitic stainless steel contents 30% chromium, 30% nickel, and ultra-low impurity levels. This composition also reduces the difference between its thermal expansion coefficient and that of 304 stainless steel for baffle plates. Aging at 700 to 725degC for longer than 40 h and cold working of 10 to 15% after aging were selected to meet mechanical property specifications. (author)

Ti-based bulk metallic glass with high cold workability at room temperature

International Nuclear Information System (INIS)

Park, J.M.; Park, J.S.; Kim, J.H.; Lee, M.H.; Kim, D.H.; Kim, W.T.

2005-01-01

The cold workability of Ti-based bulk metallic glasses (BMGs) have been investigated. Ti 45 Zr 16 Be 20 Cu 10 Ni 9 BMG with a large compressive plastic strain of 4.7% shows a high cold workability, i.e. total reduction ratio of 50% by cold rolling at room temperature. The multiple shear bands formed during rolling are effective in enhancing the plasticity. The cold rolled Ti 45 Zr 16 Be 20 Cu 10 Ni 9 BMG (reduction ratio: 30%) exhibits a large plastic strain of ∝14%. (orig.)

Recent developments in metal forming; Desenvolvimento na conformacao mecanica dos acos

Energy Technology Data Exchange (ETDEWEB)

Schaeffer, Lirio [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil)

1990-12-31

This work presents and discuss several processes concerning metal forming, specially steel forming. In the area of rolling, aspects related with liquid rolling and process simulation was analyzed. In the forging extrusion process, advances in cold and warm metal forming are reviewed. With regard to drawing of steel, a method for the evaluation of the lubrication efficiency through measurements of forces is presented. Finally, general considerations in forming of sintered products are also considered. 12 figs., 7 tabs., 10 refs.

Deformation induced martensite in AISI 316 stainless steel

International Nuclear Information System (INIS)

Solomon, N.; Solomon, I.

2010-01-01

The forming process leads to a considerable differentiation of the strain field within the billet, and finally causes the non-uniform distribution of the total strain, microstructure and properties of the material over the product cross-section. This paper focus on the influence of stress states on the deformation-induced a martensitic transformation in AISI Type 316 austenitic stainless steel. The formation of deformation-induced martensite is related to the austenite (g) instability at temperatures close or below room temperature. The structural transformation susceptibility is correlated to the stacking fault energy (SFE), which is a function not only of the chemical composition, but also of the testing temperature. Austenitic stainless steels possess high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Nevertheless, the deformation-induced martensite transformation may enhance the rate of work-hardening and it may or may not be in favour of further material processing. Due to their high corrosion resistance and versatile mechanical properties the austenitic stainless steels are used in pressing of heat exchanger plates. However, this corrosion resistance is influenced by the amount of martensite formed during processing. In order to establish the links between total plastic strain, and martensitic transformation, the experimental tests were followed by numerical simulation. (Author) 21 refs.

Investigation of Mild Steel Thin-Wall Tubes in Unfilled and Foam-Filled Triangle, Square, and Hexagonal Cross Sections Under Compression Load

Science.gov (United States)

Rajak, Dipen Kumar; Kumaraswamidhas, L. A.; Das, S.

2018-02-01

This study has examined proposed structures with mild steel-reinforced LM30 aluminum (Al) alloy having diversely unfilled and 10 wt.% SiCp composite foam-filled tubes for improving axial compression performance. This class of material has novel physical, mechanical, and electrical properties along with low density. In the present experiment, Al alloy foams were prepared by the melt route technique using metal hydride powder as a foaming agent. Crash energy phenomena for diverse unfilled and foam-filled in mild steel thin-wall tubes (triangular, square and hexagonal) were studied as well. Compression deformation investigation was conducted at strain rates of 0.001-0.1/s for evaluating specific energy absorption (SEA) under axial loading conditions. The results were examined to measure plateau stress, maximum densification strain, and deformation mechanism of the materials. Specific energy absorption and total energy absorption capacities of the unfilled and filled sections were determined from the compressive stress-strain curves, which were then compared with each other.

Correlation between Fatigue Crack Growth Behavior and Fracture Surface Roughness on Cold-Rolled Austenitic Stainless Steels in Gaseous Hydrogen

Directory of Open Access Journals (Sweden)

Tai-Cheng Chen

2018-03-01

Full Text Available Austenitic stainless steels are often considered candidate materials for use in hydrogen-containing environments because of their low hydrogen embrittlement susceptibility. In this study, the fatigue crack growth behavior of the solution-annealed and cold-rolled 301, 304L, and 310S austenitic stainless steels was characterized in 0.2 MPa gaseous hydrogen to evaluate the hydrogen-assisted fatigue crack growth and correlate the fatigue crack growth rates with the fracture feature or fracture surface roughness. Regardless of the testing conditions, higher fracture surface roughness could be obtained in a higher stress intensity factor (∆K range and for the counterpart cold-rolled specimen in hydrogen. The accelerated fatigue crack growth of 301 and 304L in hydrogen was accompanied by high fracture surface roughness and was associated with strain-induced martensitic transformation in the plastic zone ahead of the fatigue crack tip.

The stability of cassette walls in compression

Science.gov (United States)

Voutay, Pierre-Arnaud

Much research into the behaviour of cold formed steel columns in the last decade has focused on channel sections undergoing local, distortional and overall buckling. Light gauge steel cassette sections are a particular form of channel section which offers an alternative form of load-bearing wall assembly for use in low-rise steel framed construction. Cassette wall sections possess wide and slender flanges so that, by including intermediate stiffeners in these wide flanges, a significant increase in the ultimate load capacity may be achieved. However, the introduction of intermediate stiffeners also increases the number of buckling modes (stiffener buckling) and, therefore complicates the behaviour and increases the risk of interactive buckling between these modes. The work undertaken in this thesis aims to clarify the behaviour of wide flanges in compression with and without intermediate stiffeners. In this research, the distortional mode of web and narrow flange buckling was inhibited by connecting the narrow flanges of the cassettes together at suitable intervals. "Generalised Beam Theory" (GBT), which allows the individual buckling modes to be considered individually and in predetermined combinations, provides a particularly good tool with which to analyse and understand the buckling behaviour of cassette sections with and without intermediate stiffeners. "Generalised Beam Theory" (GBT) is used throughout this work to determine the elastic buckling stress of the sections studied (simply supported stiffened plates, as well as cassette sections). Since the economic design of cold-formed steel sections requires the consideration of post- buckling behaviour, elastic buckling values are not directly comparable with design code values which are usually based on the concept of effective width. Therefore, finite element analysis with both material and geometric nonlinearity has also been carried out in order to obtain the ultimate strength in the critical mode or mode

An empirical model for friction in cold forging

DEFF Research Database (Denmark)

Bay, Niels; Eriksen, Morten; Tan, Xincai

2002-01-01

With a system of simulative tribology tests for cold forging the friction stress for aluminum, steel and stainless steel provided with typical lubricants for cold forging has been determined for varying normal pressure, surface expansion, sliding length and tool/work piece interface temperature...... of normal pressure and tool/work piece interface temperature. The model is verified by process testing measuring friction at varying reductions in cold forward rod extrusion. KEY WORDS: empirical friction model, cold forging, simulative friction tests....

Degradation of the compressive strength of unstiffened/stiffened steel plates due to both-sides randomly distributed corrosion wastage

Directory of Open Access Journals (Sweden)

Zorareh Hadj Mohammad

Full Text Available The paper addresses the problem of the influence of randomly distributed corrosion wastage on the collapse strength and behaviour of unstiffened/stiffened steel plates in longitudinal compression. A series of elastic-plastic large deflection finite element analyses is performed on both-sides randomly corroded steel plates and stiffened plates. The effects of general corrosion are introduced into the finite element models using a novel random thickness surface model. Buckling strength, post-buckling behaviour, ultimate strength and post-ultimate behaviour of the models are investigated as results of both-sides random corrosion.

A simple approach for the modeling of an ODS steel mechanical behavior in pilgering conditions

International Nuclear Information System (INIS)

Vanegas-Márquez, E.; Mocellin, K.; Toualbi, L.; Carlan, Y. de; Logé, R.E.

2012-01-01

Highlights: ► The mechanical behavior of an ODS steel is investigated under pilgering conditions. ► Two mechanical tests show different trends, and are described with a simple model. ► Model parameters are identified using one sample, and considering strain range changes. ► The constitutive model involves few parameters but their values are strain path dependent. ► One identified set of parameters would be appropriate for FEM modeling of pilgering. - Abstract: The optimization of the forming of ODS tubes is linked to the choice of an appropriated constitutive model for modeling the metal forming process. In the framework of a unified plastic constitutive theory, the strain-controlled cyclic characteristics of a ferritic ODS steel were analyzed and modeled with two different tests. The first test is a classical tension–compression test, and leads to cyclic softening at low to intermediate strain amplitudes. The second test consists in alternated uniaxial compressions along two perpendicular axes, and is selected based on the similarities with the loading path induced by the Fe–14Cr–1W–Ti ODS cladding tube pilgering process. This second test exhibits cyclic hardening at all tested strain amplitudes. Since variable strain amplitudes prevail in pilgering conditions, the parameters of the considered constitutive law were identified based on a loading sequence including strain amplitude changes. A proposed semi automated inverse analysis methodology is shown to efficiently provide optimal sets of parameters for the considered loading sequences. When compared to classical approaches, the model involves a reduced number of parameters, while keeping a good ability to capture stress changes induced by strain amplitude changes. Furthermore, the methodology only requires one test, which is an advantage when the amount of available material is limited. As two distinct sets of parameters were identified for the two considered tests, it is recommended to

75 FR 32366 - Certain Steel Grating From the People's Republic of China: Final Determination of Sales at Less...

Science.gov (United States)

2010-06-08

... shape; (2) method of manufacture; (3) metallurgy (carbon, alloy, or stainless); (4) the profile of the... slit and expanded, and does not involve welding or joining of multiple pieces of steel. The scope of... cold formed, and does not involve welding or joining of multiple pieces of steel. Certain steel grating...

Clean forming of stainless steel and titanium products by lubricious oxides

DEFF Research Database (Denmark)

Heikkilä, Irma; Wadman, Boel; Thoors, Håkan

2012-01-01

to industrial forming processes. Preliminary evaluations show a beneficial influence of two oxides types, on stainless steel and on titanium. More work is needed to test the lubricating effect in other forming operations and to analyse the sustainability aspects for products manufactured with this alternative......Big social benefits can be attained through increased use of stainless steel or titanium in new sheet metal applications. Unfortunately, forming of these materials is often a challenging and costly operation, that can lead to environmental and health problems when solving the technical limitations...

X-ray diffraction study of slags forming during corrosion resistant steel production

International Nuclear Information System (INIS)

Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

1990-01-01

Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

Compressive strength test for cemented waste forms: validation process

International Nuclear Information System (INIS)

Haucz, Maria Judite A.; Candido, Francisco Donizete; Seles, Sandro Rogerio

2007-01-01

In the Cementation Laboratory (LABCIM), of the Development Centre of the Nuclear Technology (CNEN/CDTN-MG), hazardous/radioactive wastes are incorporated in cement, to transform them into monolithic products, preventing or minimizing the contaminant release to the environment. The compressive strength test is important to evaluate the cemented product quality, in which it is determined the compression load necessary to rupture the cemented waste form. In LABCIM a specific procedure was developed to determine the compressive strength of cement waste forms based on the Brazilian Standard NBR 7215. The accreditation of this procedure is essential to assure reproductive and accurate results in the evaluation of these products. To achieve this goal the Laboratory personal implemented technical and administrative improvements in accordance with the NBR ISO/IEC 17025 standard 'General requirements for the competence of testing and calibration laboratories'. As the developed procedure was not a standard one the norm ISO/IEC 17025 requests its validation. There are some methodologies to do that. In this paper it is described the current status of the accreditation project, especially the validation process of the referred procedure and its results. (author)

Cold metal transfer spot plug welding of AA6061-T6-to-galvanized steel for automotive applications

International Nuclear Information System (INIS)

Cao, R.; Huang, Q.; Chen, J.H.; Wang, Pei-Chung

2014-01-01

Highlights: • Two Al-to-galvanized steel spot plug welding joints were studied by CMT method. • The optimum process variables for the two joints were gotten by orthogonal test. • Connection mechanism of the two joints were discussed. -- Abstract: In this study, cold metal transfer (CMT) spot plug joining of 1 mm thick Al AA6061-T6 to 1 mm thick galvanized steel (i.e., Q235) was studied. Welding variables were optimized for a plug weld in the center of a 25 mm overlap region with aluminum 4043 wire and 100% argon shielding gas. Microstructures and elemental distributions were characterized by scanning electron microscopy with energy dispersive X-ray spectrometer. Mechanical testing of CMT spot plug welded joints was conducted. It was found that it is feasible to join Al AA6061T6-to-galvanized steel by CMT spot plug welding method. The process variables for two joints with Al AA6061T6-to-galvanized mild steel and galvanized mild steel-to-Al AA6061T6 are optimized. The strength of CMT spot welded Al AA6061T6-to-galvanized mild steel is determined primarily by the strength and area of the brazed interface. While, the strength of the galvanized mild steel-to-Al AA6061T6 joint is mainly dependent upon the area of the weld metal

γ→α′ Martensitic transformation and magnetic property of cold rolled Fe–20Mn–4Al–0.3C steel

Energy Technology Data Exchange (ETDEWEB)

Ma, Biao; Li, Changsheng, E-mail: lics@ral.neu.edu.cn; Han, Yahui; Wang, Jikai

2016-12-01

Direct γ→α′ martensitic transformation during cold rolling deformation was investigated for a high-Mn non-magnetic steel. Its influence on magnetic property was also analyzed. The magnetization under rolling reduction less than 50% almost presents a linear increase with the applied magnetic field. With deformation up to 73% and 93% thickness reductions, strain induced α′-martensite transformation starts to occur, causing the steel to be slightly magnetized. The α′-martensite prefers to nucleate directly at either microband–microband or microband-twin intersections without participation of intermediate ε-martensite. The volume fraction of α′-martensite is estimated as 0.070% and 0.17%, respectively, based on the magnetic hysteresis loops. Such a small fraction of ferromagnetic α′-martensite shows little influence on the magnetic induction intensity and low relative permeability. - Highlights: • Magnetic property of high-Mn austenitic steel was examined after cold rolling. • Nucleation mode for direct γ→α′ martensitic transformation was observed and discussed. • Volume fraction of strain induced α′-martensite was estimated by magnetic measurement.

Surface analysis of 316 stainless steel treated with cold atmospheric plasma

Energy Technology Data Exchange (ETDEWEB)

Williams, David F., E-mail: david.williams@surrey.ac.uk [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom); TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Kellar, Ewen J.C. [TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Jesson, David A.; Watts, John F. [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom)

2017-05-01

Highlights: • Reduction in carbon contamination from ∼80 at.% to 40 at.% after 15 s treatment. • Associated carbon thickness reduction from 4.5 nm to 0.5 nm. • Area treated by torch has a diameter of 11 mm measured using imaging XPS. - Abstract: The surface of 316 stainless steel has been modified using cold atmospheric plasma (CAP) to increase the surface free energy (by cleaning the and chemically activating the surface)IN preparation for subsequent processes such as painting, coating or adhesive bonding. The analyses carried out, on CAP treated 316 stainless steel surfaces, includes X-ray photoelectron spectroscopy (XPS), imaging XPS (iXPS), and surface free energy (SFE) analysis using contact angle measurements. The CAP treatment is shown to increase the SFE of as-received 316 stainless steel from ∼39 mJ m{sup −1} to >72 mJ m{sup −1} after a short exposure to the plasma torch. This was found to correlate to a reduction in adventitious carbon, as determined by XPS analysis of the surface. The reduction from ∼90 at% to ∼30% and ∼39 at%, after being plasma treated for 5 min and 15 s respectively, shows that the process is relatively quick at changing the surface. It is suggested that the mechanism that causes the increase in surface free energy is chain scission of the hydrocarbon contamination triggered by free electrons in the plasma plume followed by chemical functionalisation of the metal oxide surface and some of the remaining carbon contamination layer.

Low temperature annealing of cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Bech, Jakob Ilsted; Hansen, Niels

2015-01-01

Cold-drawn pearlitic steel wires are nanostructured and the flow stress at room temperature can reach values above 6 GPa. A typical characteristic of the nanostructured metals, is the low ductility and thermal stability. In order to optimize both the processing and application of the wires......, the thermal behaviour is of interest. This has been studied by annealing the wires for 1h at temperatures from ambient temperature to 300 ℃ (573 K). It is expected that a raising temperature may lead to structural changes and a reduction in strength. The change in strength is however not expected to be large....... For this reason we have applied a very precise technique to measure the tensile properties of the wires from a strain of 10-4 to the maximum strain of about 1-2%. The structural changes have also been followed to estimate and relate strength changes to changes in structural parameters and morphology....

Dependence of hydrogen-induced lattice defects and hydrogen embrittlement of cold-drawn pearlitic steels on hydrogen trap state, temperature, strain rate and hydrogen content

International Nuclear Information System (INIS)

Doshida, Tomoki; Takai, Kenichi

2014-01-01

The effects of the hydrogen state, temperature, strain rate and hydrogen content on hydrogen embrittlement susceptibility and hydrogen-induced lattice defects were evaluated for cold-drawn pearlitic steel that absorbed hydrogen in two trapping states. Firstly, tensile tests were carried out under various conditions to evaluate hydrogen embrittlement susceptibility. The results showed that peak 2 hydrogen, desorbed at temperatures above 200 °C as determined by thermal desorption analysis (TDA), had no significant effect on hydrogen embrittlement susceptibility. In contrast, hydrogen embrittlement susceptibility increased in the presence of peak 1 hydrogen, desorbed from room temperature to 200 °C as determined by TDA, at temperatures higher than −30 °C, at lower strain rates and with higher hydrogen content. Next, the same effects on hydrogen-induced lattice defects were also evaluated by TDA using hydrogen as a probe. Peak 2 hydrogen showed no significant effect on either hydrogen-induced lattice defects or hydrogen embrittlement susceptibility. It was found that hydrogen-induced lattice defects formed under the conditions where hydrogen embrittlement susceptibility increased. This relationship indicates that hydrogen embrittlement susceptibility was higher under the conditions where the formation of hydrogen-induced lattice defects tended to be enhanced. Since hydrogen-induced lattice defects formed by the interaction between hydrogen and strain were annihilated by annealing at a temperature of 200 °C, they were presumably vacancies or vacancy clusters. One of the common atomic-level changes that occur in cold-drawn pearlitic steel showing higher hydrogen embrittlement susceptibility is the formation of vacancies and vacancy clusters

Compressibility of the fouling layer formed by membrane bioreactor sludge and supernatant

DEFF Research Database (Denmark)

Jørgensen, Mads Koustrup; Poorasgari, Eskandar; Christensen, Morten Lykkegaard

Membrane bioreactors (MBR) are increasingly used for wastewater treatment as they give high effluent quality, low footprint and efficient sludge degradation. However, the accumulation and deposition of sludge components on and within the membrane (fouling) limits the widespread application of MBR....... Compressibility of the gel layer was studied in a dead-end filtration system, whereas the compressibility of a fouling layer formed by MBR sludge was studied in a submerged system hollow sheet membrane by TMP stepping. It was shown that the fouling layer formed by the MBR sludge was highly compressible within....... Hence, for MBR systems operated at constant flux mode, the applied pressure should be increased over time, to compensate for the lower permeability. Increasing applied pressure causes compression of the fouling layer and results in a more severe permeability decline [1]. In a general view, the fouling...

Variations of fracture toughness and stress-strain curve of cold worked stainless steel and their influence on failure strength of cracked pipe

International Nuclear Information System (INIS)

Kamaya, Masayuki

2016-01-01

In order to assess failure probability of cracked components, it is important to know the variations of the material properties and their influence on the failure load assessment. In this study, variations of the fracture toughness and stress-strain curve were investigated for cold worked stainless steel. The variations of the 0.2% proof and ultimate strengths obtained using 8 specimens of 20% cold worked stainless steel (CW20) were 77 MPa and 81 MPa, respectively. The respective variations were decreased to 13 and 21 MPa for 40% cold worked material (CW40). Namely, the variation in the tensile strength was decreased by hardening. The COVs (coefficients of variation) of fracture toughness were 7.3% and 16.7% for CW20 and CW40, respectively. Namely, the variation in the fracture toughness was increased by hardening. Then, in order to investigate the influence of the variations in the material properties on failure load of a cracked pipe, flaw assessments were performed for a cracked pipe subjected to a global bending load. Using the obtained material properties led to variation in the failure load. The variation in the failure load of the cracked pipe caused by the variation in the stress-strain curve was less than 1.5% for the COV. The variation in the failure load caused by fracture toughness variation was relatively large for CW40, although it was less than 2.0% for the maximum case. It was concluded that the hardening induced by cold working does not cause significant variation in the failure load of cracked stainless steel pipe. (author)

Assessment of recovery and recrystallisation behaviours of cold rolled IF steel through non-destructive electromagnetic characterisation

Science.gov (United States)

Roy, Rajat K.; Dutta, Siuli; Panda, Ashis K.; Rajinikanth, V.; Das, Swapan K.; Mitra, Amitava; Strangwood, M.; Davis, Claire L.

2018-07-01

The recovery and recrystallisation behaviours of cold rolled IF steel have been investigated by destructive (optical microscopy and hardness) and non-destructive electromagnetic sensor, (which allows direct measurement of strip samples with no surface preparation) techniques. The onset and completion of recrystallisation are clearly monitored through destructive techniques of optical microscopy and hardness measurements. The nucleation of new recrystallised grains is observed in the sample annealed at 600 °C/15 min, while completion of recrystallisation takes place at 700 °C/15 min. The destructive techniques are not very accurate in monitoring recovery, for example, changes in hardness of accounting for ≈60% change in the coercivity value. Therefore, the measurement of magnetic softening through an electromagnetic sensor acts a crucial role for understanding recovery and recrystallisation behaviours of steels during industrial processing. The present investigation is aimed not only for controlling product quality but also saving characterisation time through off line monitoring during steel processing at industry.

Alloying system for cold-resisting high-tensile welds of maraging steels

International Nuclear Information System (INIS)

Yushchenko, K.A.; Pustovit, A.I.; Taver, E.I.; Piskarev, M.N.

1978-01-01

Studied was the effect of molybdenum (2.2-5%) and chromium (11.3-13.5%) on the structure and properties of welds in steel of the Cr-Ni-Mo-Co-Ti system at heat strengthened condition (hardening, cold treatment, ageing). The welds were made by argon-arc welding process involving a nonconsumable electrode without additives. The welds were tested at temperatures of 20 and -196 deg C. It is pointed out that the welds with a pure martensite structure at -196 deg C have a low ductility and impact strength. To obtain welds having a satisfactory value of impact strength more than 120 kGf/mm 2 at 20 deg C, it is necessary that the metal contains 20...60 % of residual austenite

Characterization of corrosion products formed on steels in the first months of atmospheric exposure

OpenAIRE

Antunes Renato Altobelli; Costa Isolda; Faria Dalva Lúcia Araújo de

2003-01-01

The corrosion products of carbon steel and weathering steel exposed to three different types of atmospheres, at times ranging from one to three months, have been identified. The steels were exposed in an industrial site, an urban site (São Paulo City, Brazil), and a humid site. The effect of the steel type on the corrosion products formed in the early stages of atmospheric corrosion has been evaluated. The corrosion products formed at the various exposure locations were characterized by Raman...

Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 600/sup 0/C

Energy Technology Data Exchange (ETDEWEB)

Isore, A; Miyada, L T

1975-05-01

Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280/sup 0/C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600/sup 0/C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions.

Nitrogen-alloyed martensitic steels

International Nuclear Information System (INIS)

Berns, H.

1988-01-01

A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

Effect of temperature on the mechanical characteristics of cold-worked steel OKh16N15M3B with active tension and creep

International Nuclear Information System (INIS)

Erasov, V.S.; Konoplenko, V.P.; Pirogov, E.N.

1986-01-01

Steel OKh16N15M3B is used extensively for the manufacture of atomic reactor fuel-element shells. The aim of this work is a study of the mechanical characteristics of this steel cold-worked by 20% with active tension and creep in the temperature range 973-1323 0 K, which is necessary for predicting the behavior of fuel-element shells in critical situations. It is found that above 973 0 K there is active loss of strength for cold-worked steel OKh16N15M3B. Strength characteristics in the region 973-1323 0 K decrease by more than a factor of six. Thermal activation analysis of the plastic deformation process, showing a sharp increase in activation energy above 1073 0 K, suggests a change in the mechanisms of plastic deformation taking place. For active tension and creep the same temperature range is obtained for a marked change in activation energy

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

Energy Technology Data Exchange (ETDEWEB)

Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

2015-05-15

The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

International Nuclear Information System (INIS)

Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

2015-01-01

The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM

Investigation of Forming Performance of Laminated Steel Sheets Using Finite Element Analyses

International Nuclear Information System (INIS)

Liu Wenning; Sun Xin; Ruokolainen, Robert; Gayden Xiaohong

2007-01-01

Laminated steel sheets have been used in automotive structures for reducing in-cabin noise. However, due to the marked difference in material properties of the different laminated layers, integrating laminated steel parts into the manufacturing processes can be challenging. Especially, the behavior of laminated sheets during forming processes is very different from that of monolithic steel sheets. During the deep-draw forming process, large shear deformation and corresponding high interfacial stress may initiate and propagate interfacial cracks between the core polymer and the metal skin, hence degrading the performance of the laminated sheets. In this paper, the formability of the laminated steel sheets is investigated by means of numerical analysis. The goal of this work is to gain insight into the relationship between the individual properties of the laminated sheet layers and the corresponding formability of the laminated sheet as a whole, eventually leading to reliable design and successful forming process development of such materials. Finite element analyses of laminate sheet forming are presented. Effects of polymer core thickness and viscoelastic properties of the polymer core, as well as punching velocity, are also investigated

Preparation Femtosecond Laser Prevention for the Cold-Worked Stress Corrosion Crackings on Reactor Grade Low Carbon Stainless Steel

CERN Document Server

John Minehara, Eisuke

2004-01-01

We report here that the femtosecond lasers like low average power Ti:Sapphire lasers, the JAERI high average power free-electron laser and others could peel off and remove two stress corrosion cracking (SCC) origins of the cold-worked and the cracking susceptible material, and residual tensile stress in hardened and stretched surface of low-carbon stainless steel cubic samples for nuclear reactor internals as a proof of principle experiment except for the third origin of corrosive environment. Because a 143 °C and 43% MgCl2 hot solution SCC test was performed for the samples to simulate the cold-worked SCC phenomena of the internals to show no crack at the laser-peered off strip on the cold-worked side and ten-thousands of cracks at the non-peeled off on the same side, it has been successfully demonstrated that the femtosecond lasers could clearly remove the two SCC origins and could resultantly prevent the cold-worked SCC.

Optimization of the cold processing of 15-15Ti AIM1 austenitic steel cladding tubes

International Nuclear Information System (INIS)

Courtin, Laurine

2015-01-01

In order to face the next century energy demand growth, the worldwide development of the 4. generation of nuclear reactors is considered. The construction of a sodium-cooled fast reactor prototype (ASTRID) is currently envisaged at the CEA. The reference material selected for the fuel cladding of its first core is the 15-15Ti-AIM1 austenitic steel (Austenitic Improved Material). The goal of this PhD thesis work is to investigate the different ways of optimization for the cold working steps undergone by the claddings during their manufacture in order to improve their swelling resistance. The main investigations are focused on the conditions of the cold-working steps and the thermal treatments applied throughout the shaping of the claddings, especially of the last solution annealing treatment. The effects of these parameters on the microstructure are investigated (structural refinement, precipitation and the additive elements dissolution and arrangement of the dislocations). This study is divided into three main steps: An analysis of the fabrication routes applied in the past along with the study of the 'cold-work' and the thermal treatments conditions; An assessment of new shaping processes, such as the 'cold-pilgering' and the hammering, in order to verify the conformity of the manufactured tubes with respect to the required specifications; An attempt of optimization of the cold-work routes and the microstructure of the final material. The results of microstructure characterization and the mechanical behavior allow envisaging favorably the use of an alternative process such as the cold pilgering to manufacture claddings. (author) [fr

A unified dislocation density-dependent physical-based constitutive model for cold metal forming

Science.gov (United States)

Schacht, K.; Motaman, A. H.; Prahl, U.; Bleck, W.

2017-10-01

Dislocation-density-dependent physical-based constitutive models of metal plasticity while are computationally efficient and history-dependent, can accurately account for varying process parameters such as strain, strain rate and temperature; different loading modes such as continuous deformation, creep and relaxation; microscopic metallurgical processes; and varying chemical composition within an alloy family. Since these models are founded on essential phenomena dominating the deformation, they have a larger range of usability and validity. Also, they are suitable for manufacturing chain simulations since they can efficiently compute the cumulative effect of the various manufacturing processes by following the material state through the entire manufacturing chain and also interpass periods and give a realistic prediction of the material behavior and final product properties. In the physical-based constitutive model of cold metal plasticity introduced in this study, physical processes influencing cold and warm plastic deformation in polycrystalline metals are described using physical/metallurgical internal variables such as dislocation density and effective grain size. The evolution of these internal variables are calculated using adequate equations that describe the physical processes dominating the material behavior during cold plastic deformation. For validation, the model is numerically implemented in general implicit isotropic elasto-viscoplasticity algorithm as a user-defined material subroutine (UMAT) in ABAQUS/Standard and used for finite element simulation of upsetting tests and a complete cold forging cycle of case hardenable MnCr steel family.

Springback Compensation in Cold Forming Process for High Strength Steel / Kompensacja sprężynowania w procesie formowania stali na zimno

Directory of Open Access Journals (Sweden)

Bałon P.

2015-12-01

Full Text Available Process of metal forming in automotive parts construction becomes more and more demanding due to tightened up tolerance and trials to realize very complex and in many cases unworkable design in mass production. Moreover it is required to cut and limit costs of die production and simultaneously keep high quality. Furthermore, construction elements are more often produced from materials which belong to High Strength Steel or Ultra High Strength Steel. Application of this kind of materials considerably reduces construction mass due to high durability. Nevertheless, it results in appearance of springback effect. Springback value depends mainly on used material as well as part geometry and in extreme cases deviation value from target part might reach in some areas high level. Reduction of implementation time, development of metal components and greater restrictions about designing and producing stamping tools generate extra costs. Designing of dies requires using of appropriate Finite Element Method software to make them more economic and less time-consuming. Therefore analysis of forming process alone is not enough to be taken into account. During the design process it is needed to include the die compensation to reach optimized blank sheet. Prediction of springback effect by tryout method and then correction of deviation is difficult arduous and painstaking. Virtual compensation methods make it possible to receive precise result in a short time. This way gives a huge economic advantage eliminating useless milling and allows to produce of die just in time. Optimization process can relate to individual operation as well as take into consideration intermediate stages in the final result, at the same time increasing the accuracy. Die compensation with software application was experimentally verified by prototype die. Quality requirements regarding products of sheet stamping process are very high due to the technologies of automatic assembly of formed

Residual stress measurement in worked and heat treated steel by X-ray diffractometry

International Nuclear Information System (INIS)

Sinha, V.K.; Godaba, V.S.

2008-01-01

Investigations were made for residual stress measurement by X-ray diffractometry in the 1.14% C, 0.46% Mn, 0.16% Si, 0.11% S and 0.04% P steel samples subjected to inhomogeneous plastic deformation (cold upsetting in the range 7.7-21%), thermal gradient (quenching from 630 deg. C) and phase transformation (quenching from 850 deg. C), respectively. The results indicated that compressive residual stress at the surface increased in the samples with increasing deformation acquiring values in the range, -269.5 MPa to -374.7 MPa. In the samples quenched from 630 deg. C, the thermal stresses acquired increasing values in the range -83.9 MPa (compressive) to -188.1 MPa (compressive) with increased cooling rate. In the samples quenched from 850 deg. C, volume increase on account of austenite to martensite phase transformation ultimately dominated the thermal contraction resulting in residual stress at the surface from -329.3 MPa (compressive) to +61.7 MPa (tensile)

Transparent form-active system with structural glass

NARCIS (Netherlands)

Nikolaou, M.S.N.; Veer, F.A.; Eigenraam, P.

2015-01-01

Free-form transparent wide-span spatial structures which have being constructed so far, are based on the concept of three sets of components, the structural components, usually steel elements to ensure both compressive and tensional capacity; the glass cladding elements for expressing transparency;

Moessbauer spectroscopic study of rust formed on a weathering steel and a mild steel exposed for a long term in an industrial environment

International Nuclear Information System (INIS)

Kamimura, Takayuki; Nasu, Saburo; Tazaki, Takashi; Kuzushita, Kaori; Morimoto, Shotaro

2002-01-01

The rusts formed on mild steel (15-year exposure) and weathering steel (32-year exposure) exposed to an industrial environment have been characterized by means of X-ray diffraction technique and 57 Fe Moessbauer spectroscopy. By using an X-ray diffraction method, it is suggested that the rusts formed on both steels consist of the crystalline α-FeOOH, γ-FeOOH and an X-ray amorphous phase, which gives no peak to X-ray diffraction pattern. The amount of the X-ray amorphous phase exceeds 50% of the total amount of the rust. The 57 Fe Moessbauer spectra observed at 10K indicate that the rust contains only α-FeOOH, γ-FeOOH and Fe 3-δ O 4 (γ-Fe 2 O 3 ) for mild steel, and only α-FeOOH and γ-FeOOH for weathering steel. The X-ray amorphous substance in the rust payer formed on mild steel possesses the structures of mainly α-FeOOH showing superparamagnetism owing to its small particle size, and Fe 3-δ O 4 (γ-Fe 2 O 3 ). They are contained both in the inner rust layer and in the outer rust layer. The X-ray amorphous phase in the rust layer formed on weathering steel is mainly α-FeOOH. (author)

Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

Energy Technology Data Exchange (ETDEWEB)

Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

2017-05-01

In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

Accurate anisotropic material modelling using only tensile tests for hot and cold forming

Science.gov (United States)

Abspoel, M.; Scholting, M. E.; Lansbergen, M.; Neelis, B. M.

2017-09-01

Accurate material data for simulations require a lot of effort. Advanced yield loci require many different kinds of tests and a Forming Limit Curve (FLC) needs a large amount of samples. Many people use simple material models to reduce the effort of testing, however some models are either not accurate enough (i.e. Hill’48), or do not describe new types of materials (i.e. Keeler). Advanced yield loci describe the anisotropic materials behaviour accurately, but are not widely adopted because of the specialized tests, and data post-processing is a hurdle for many. To overcome these issues, correlations between the advanced yield locus points (biaxial, plane strain and shear) and mechanical properties have been investigated. This resulted in accurate prediction of the advanced stress points using only Rm, Ag and r-values in three directions from which a Vegter yield locus can be constructed with low effort. FLC’s can be predicted with the equations of Abspoel & Scholting depending on total elongation A80, r-value and thickness. Both predictive methods are initially developed for steel, aluminium and stainless steel (BCC and FCC materials). The validity of the predicted Vegter yield locus is investigated with simulation and measurements on both hot and cold formed parts and compared with Hill’48. An adapted specimen geometry, to ensure a homogeneous temperature distribution in the Gleeble hot tensile test, was used to measure the mechanical properties needed to predict a hot Vegter yield locus. Since for hot material, testing of stress states other than uniaxial is really challenging, the prediction for the yield locus adds a lot of value. For the hot FLC an A80 sample with a homogeneous temperature distribution is needed which is due to size limitations not possible in the Gleeble tensile tester. Heating the sample in an industrial type furnace and tensile testing it in a dedicated device is a good alternative to determine the necessary parameters for the FLC

75 FR 8746 - Certain Steel Grating From China

Science.gov (United States)

2010-02-25

... assembly process, regardless of: (1) Size or shape; (2) method of manufacture; (3) metallurgy (carbon... sheet or thin plate steel that has been slit and expanded, and does not involve welding or joining of..., that has been pierced and cold formed, and does not involve welding or joining of multiple pieces of...

Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

International Nuclear Information System (INIS)

Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

2011-01-01

Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

Science.gov (United States)

Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

2011-05-01

Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

Science.gov (United States)

Maeda, Yoshitaka; Urata, Shinya; Nakai, Hideo; Takeuchi, Yuuya; Yun, Kyyoul; Yanase, Shunji; Okazaki, Yasuo

2017-05-01

In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D) magnetic properties (properties under the arbitrary alternating and the rotating flux conditions) of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

High Strength Concrete Columns under Axial Compression Load: Hybrid Confinement Efficiency of High Strength Transverse Reinforcement and Steel Fibers

Science.gov (United States)

Perceka, Wisena; Liao, Wen-Cheng; Wang, Yo-de

2016-01-01

Addition of steel fibers to high strength concrete (HSC) improves its post-peak behavior and energy absorbing capability, which can be described well in term of toughness. This paper attempts to obtain both analytically and experimentally the efficiency of steel fibers in HSC columns with hybrid confinement of transverse reinforcement and steel fibers. Toughness ratio (TR) to quantify the confinement efficiency of HSC columns with hybrid confinement is proposed through a regression analysis by involving sixty-nine TRs of HSC without steel fibers and twenty-seven TRs of HSC with hybrid of transverse reinforcement and steel fibers. The proposed TR equation was further verified by compression tests of seventeen HSC columns conducted in this study, where twelve specimens were reinforced by high strength rebars in longitudinal and transverse directions. The results show that the efficiency of steel fibers in concrete depends on transverse reinforcement spacing, where the steel fibers are more effective if the spacing transverse reinforcement becomes larger in the range of 0.25–1 effective depth of the section column. Furthermore, the axial load–strain curves were developed by employing finite element software (OpenSees) for simulating the response of the structural system. Comparisons between numerical and experimental axial load–strain curves were carried out. PMID:28773391

Six years of evidence-based adult dissection tonsillectomy with ultrasonic scalpel, bipolar electrocautery, bipolar radiofrequency or 'cold steel' dissection.

Science.gov (United States)

Ragab, S M

2012-10-01

To conduct an adequately powered, prospective, randomised, controlled trial comparing adult dissection tonsillectomy using either ultrasonic scalpel, bipolar electrocautery, bipolar radiofrequency or 'cold steel' dissection. Three hundred patients were randomised into four tonsillectomy technique groups. The operative time, intra-operative bleeding, post-operative pain, tonsillar fossa healing, return to full diet, return to work and post-operative complications were recorded. The bipolar radiofrequency group had a shorter mean operative time. The mean intra-operative blood loss during bipolar radiofrequency tonsillectomy was significantly less compared with cold dissection and ultrasonic scalpel tonsillectomy. Pain scores were significantly higher after bipolar electrocautery tonsillectomy. Patients undergoing bipolar electrocautery tonsillectomy required significantly more days to return to full diet and work. The bipolar electrocautery group showed significantly reduced tonsillar fossa healing during the first and second post-operative weeks. In this adult series, bipolar radiofrequency tonsillectomy was superior to ultrasonic, bipolar electrocautery and cold dissection tonsillectomies. This method combines the advantages of 'hot' and 'cold' tonsillectomy.

An Experimental Investigation On Minimum Compressive Strength Of Early Age Concrete To Prevent Frost Damage For Nuclear Power Plant Structures In Cold Climates

International Nuclear Information System (INIS)

Koh, Kyungtaek; Kim, Dogyeum; Park, Chunjin; Ryu, Gumsung; Park, Jungjun; Lee, Janghwa

2013-01-01

Concrete undergoing early frost damage in cold weather will experience significant loss of not only strength, but also of permeability and durability. Accordingly, concrete codes like ACI-306R prescribe a minimum compressive strength and duration of curing to prevent frost damage at an early age and secure the quality of concrete. Such minimum compressive strength and duration of curing are mostly defined based on the strength development of concrete. However, concrete subjected to frost damage at early age may not show a consistent relationship between its strength and durability. Especially, since durability of concrete is of utmost importance in nuclear power plant structures, this relationship should be imperatively clarified. Therefore, this study verifies the feasibility of the minimum compressive strength specified in the codes like ACI-306R by evaluating the strength development and the durability preventing the frost damage of early age concrete for nuclear power plant. The results indicate that the value of 5 MPa specified by the concrete standards like ACI-306R as the minimum compressive strength to prevent the early frost damage is reasonable in terms of the strength development, but seems to be inappropriate in the viewpoint of the resistance to chloride ion penetration and freeze-thaw. Consequently, it is recommended to propose a minimum compressive strength preventing early frost damage in terms of not only the strength development, but also in terms of the durability to secure the quality of concrete for nuclear power plants in cold climates

An Experimental Investigation On Minimum Compressive Strength Of Early Age Concrete To Prevent Frost Damage For Nuclear Power Plant Structures In Cold Climates

Energy Technology Data Exchange (ETDEWEB)

Koh, Kyungtaek; Kim, Dogyeum; Park, Chunjin; Ryu, Gumsung; Park, Jungjun; Lee, Janghwa [Korea Institute Construction Technology, Goyang (Korea, Republic of)

2013-06-15

Concrete undergoing early frost damage in cold weather will experience significant loss of not only strength, but also of permeability and durability. Accordingly, concrete codes like ACI-306R prescribe a minimum compressive strength and duration of curing to prevent frost damage at an early age and secure the quality of concrete. Such minimum compressive strength and duration of curing are mostly defined based on the strength development of concrete. However, concrete subjected to frost damage at early age may not show a consistent relationship between its strength and durability. Especially, since durability of concrete is of utmost importance in nuclear power plant structures, this relationship should be imperatively clarified. Therefore, this study verifies the feasibility of the minimum compressive strength specified in the codes like ACI-306R by evaluating the strength development and the durability preventing the frost damage of early age concrete for nuclear power plant. The results indicate that the value of 5 MPa specified by the concrete standards like ACI-306R as the minimum compressive strength to prevent the early frost damage is reasonable in terms of the strength development, but seems to be inappropriate in the viewpoint of the resistance to chloride ion penetration and freeze-thaw. Consequently, it is recommended to propose a minimum compressive strength preventing early frost damage in terms of not only the strength development, but also in terms of the durability to secure the quality of concrete for nuclear power plants in cold climates.

The role of cold work and applied stress on surface oxidation of 304 stainless steel

Energy Technology Data Exchange (ETDEWEB)

Lozano-Perez, Sergio, E-mail: sergio.lozano-perez@materials.ox.ac.uk [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Kruska, Karen [Department of Materials, University of Oxford, Parks Rd., Oxford OX1 3PH (United Kingdom); Iyengar, Ilya [Winchester College, College Street, Winchester SO23 9LX (United Kingdom); Terachi, Takumi; Yamada, Takuyo [Institute of Nuclear Safety System (INSS), 64 Sata, Mihama-cho, Mikata-gun, Fukui 919-1205 (Japan)

2012-03-15

Highlights: Black-Right-Pointing-Pointer FIB 3D sequential sectioning is an ideal technique to characterize surface oxidation. Black-Right-Pointing-Pointer 3D models of the oxide can be produced with nanometre resolution. Black-Right-Pointing-Pointer The effects of stress and cold work in grain boundary oxidation have been analysed. Black-Right-Pointing-Pointer At least three different oxidation modes are observed when stress is applied. - Abstract: FIB 3-dimensional (3D) sequential sectioning has been used to characterize environmental degradation of 304 stainless steels in pressurized water reactor (PWR) simulated primary water. In particular, the effects of cold work and applied stress on oxidation have been studied in detail. It was found that a description of the oxidation behaviour of this alloy is only complete if it is treated statistically, since it can suffer from high variability depending on the feature described.

Corrosion Inhibition of Cold-rolled Low Carbon Steel with Pulse Fiber Laser Ablation in Water

Science.gov (United States)

Chan, Sze Ney; Wong, Wai Yin; Walvekar, Rashmi; Kadhum, Abdul Amir H.; Khalid, Mohammad; Lim, Kean Long

2018-04-01

This study aims at the use of a fiber laser for modifying the surface properties of cold-rolled low carbon steel via a pulse laser ablation technique in water. The effect on the corrosion behavior of the fiber laser-treated metal surface was investigated in NaCl and HCl environments. Electrochemical tests showed significant improvement in the corrosion resistance of the laser-treated sample in NaCl, with an increase in open-circuit potential (OCP) from - 0.65 to - 0.60 V and an inhibition efficiency of 89.22% as obtained from the impedance study. Such improvement was less significant in an acidic environment. Lower corrosion rates of 20.9 mpy and 5.819 × 103 mpy were obtained for the laser-treated samples in neutral and acidic electrolytes, respectively, than the corrosion rates obtained for the as-received samples (33.2 mpy and 11.98 × 103 mpy). Morphological analysis indicated a passive film built by spherical grains of regular size on the metal surface after laser treatment. The corrosion inhibition effects in NaCl were evident by the nonexistence of the common corrosion products of lepidocrocite and crystalline structures that were seen on as-received samples; only polyhedral crystals with micrograins grown on them were seen covering the laser-treated surface. Therefore, the laser treatment using a fiber laser source improved the corrosion resistance of cold-rolled low carbon steel.

Cold rolling texture development of α/γ duplex stainless steels

International Nuclear Information System (INIS)

Akdut, N.; Foct, J.; Gottstein, G.

1996-01-01

The cold rolling texture development of two α/γ duplex stainless steels (DSS) with similar volume fractions of both phases but with totally different microstructures were investigated. Due to the limited number of available pole figures using X-rays, for the calculation of the ODFs both a direct method and a recent iterative series expansion method were used. The results were checked by neutron diffraction measurements. The austenitic phases of both DSS behave similarly to single phase materials with a low stacking fault energy which develop a brass-type rolling texture. In contrast, the texture development of the ferritic phases strongly differs from those of single phase ferrites. Instead of a fibre type texture the α-phase in both DSS exhibits a peak dominated texture regardless of whether it is the matrix phase or not. These differences, as well as the sharpness of both phases, are explained by the presence of the second phase. (orig.)

Deposited Micro Porous Layer as Lubricant Carrier in Metal Forming

DEFF Research Database (Denmark)

Arentoft, Mogens; Bay, Niels; Tang, Peter Torben

2008-01-01

as lubricant reservoirs. Conventional friction tests for cold forming; ring compression and double cup extrusion tests are carried out with Molykote DX paste and mineral oil as lubricant. Both lubricants act as intended for the ring compressions test whereas only the low viscosity oil perform successfully...... in the cup extrusion test. For all specimens without the porous coating, high friction conditions are identified....

The study of tribological and corrosion behavior of plasma nitrided 34CrNiMo6 steel under hot and cold wall conditions

International Nuclear Information System (INIS)

Maniee, A.; Mahboubi, F.; Soleimani, R.

2014-01-01

Highlights: • 34CrNiMo6 steel was plasma nitrided under hot and cold wall conditions. • The amount of ε phase in hot wall condition was more than that of cold wall condition. • Wear resistance of hot wall nitrided samples was more than cold wall treated ones. • Hot wall nitriding provides better corrosion behavior than cold wall nitriding. - Abstract: This paper reports on a comparative study of tribological and corrosion behavior of plasma nitrided 34CrNiMo6 low alloy steel under modern hot wall condition and conventional cold wall condition. Plasma nitriding was carried out at 500 °C and 550 °C with a 25% N 2 + 75% H 2 gas mixture for 8 h. The wall temperature of the chamber in hot wall condition was set to 400 °C. The treated specimens were characterized by using scanning electron microscopy (SEM), X-ray diffraction (XRD), microhardness and surface roughness techniques. The wear test was performed by pin-on-disc method. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were also used to evaluate the corrosion resistance of the samples. The results demonstrated that in both nitriding conditions, wear and corrosion resistance of the treated samples decrease with increasing temperature from 500 °C to 550 °C. Moreover, nitriding under hot wall condition at the same temperature provided slightly better tribological and corrosion behavior in comparison with cold wall condition. In consequence, the lowest friction coefficient, and highest wear and corrosion resistance were found on the sample treated under hot wall condition at 500 °C, which had the maximum surface hardness and ε-Fe 2–3 N phase

Microstructural Evolution During Cold Rolling and Subsequent Annealing in Low-Carbon Steel with Different Initial Microstructures

Science.gov (United States)

Ogawa, Toshio; Dannoshita, Hiroyuki; Maruoka, Kuniaki; Ushioda, Kohsaku

2017-08-01

Microstructural evolution during cold rolling and subsequent annealing of low-carbon steel with different initial microstructures was investigated from the perspective of the competitive phenomenon between recrystallization of ferrite and reverse phase transformation from ferrite to austenite. Three kinds of hot-rolled sheet specimens were prepared. Specimen P consisted of ferrite and pearlite, specimen B consisted of bainite, and specimen M consisted of martensite. The progress of recovery and recrystallization of ferrite during annealing was more rapid in specimen M than that in specimens P and B. In particular, the recrystallized ferrite grains in specimen M were fine and equiaxed. The progress of ferrite-to-austenite phase transformation during intercritical annealing was more rapid in specimen M than in specimens P and B. In all specimens, the austenite nucleation sites were mainly at high-angle grain boundaries, such as those between recrystallized ferrite grains. The austenite distribution was the most uniform in specimen M. Thus, we concluded that fine equiaxed recrystallized ferrite grains were formed in specimen M, leading to a uniform distribution of austenite.

Finite Element Modeling of Compressive and Splitting Tensile Behavior of Plain Concrete and Steel Fiber Reinforced Concrete Cylinder Specimens

Directory of Open Access Journals (Sweden)

Md. Arman Chowdhury

2016-01-01

Full Text Available Plain concrete and steel fiber reinforced concrete (SFRC cylinder specimens are modeled in the finite element (FE platform of ANSYS 10.0 and validated with the experimental results and failure patterns. Experimental investigations are conducted to study the increase in compressive and tensile capacity of cylindrical specimens made of stone and brick concrete and SFRC. Satisfactory compressive and tensile capacity improvement is observed by adding steel fibers of 1.5% volumetric ratio. A total of 8 numbers of cylinder specimens are cast and tested in 1000 kN capacity digital universal testing machine (UTM and also modeled in ANSYS. The enhancement of compressive strength and splitting tensile strength of SFRC specimen is achieved up to 17% and 146%, respectively, compared to respective plain concrete specimen. Results gathered from finite element analyses are validated with the experimental test results by identifying as well as optimizing the controlling parameters to make FE models. Modulus of elasticity, Poisson’s ratio, stress-strain behavior, tensile strength, density, and shear transfer coefficients for open and closed cracks are found to be the main governing parameters for successful model of plain concrete and SFRC in FE platform. After proper evaluation and logical optimization of these parameters by extensive analyses, finite element (FE models showed a good correlation with the experimental results.

New developments in tribomechanical modeling of automotive sheet steel forming

Science.gov (United States)

Khandeparkar, Tushar; Chezan, Toni; van Beeck, Jeroen

2018-05-01

Forming of automotive sheet metal body panels is a complex process influenced by both the material properties and contact conditions in the forming tooling. Material properties are described by the material constitutive behavior and the material flow into the forming die can be described by the tribological system. This paper investigates the prediction accuracy of the forming process using the Tata Steel state of the art description of the material constitutive behavior in combination with different friction models. A cross-die experiment is used to investigate the accuracy of local deformation modes typically seen in automotive sheet metal forming operations. Results of advanced friction models as well as the classical Coulomb friction description are compared to the experimentally measured strain distribution and material draw-in. Two hot-dip galvanized coated steel forming grades were used for the investigations. The results show that the accuracy of the simulation is not guaranteed by the advanced friction models for the entire investigated blank holder force range, both globally and locally. A measurable difference between the calculated and measured local strains is seen for both studied models even in the case where the global indicator, i.e. the draw-in, is well predicted.

75 FR 847 - Certain Steel Grating From the People's Republic of China: Preliminary Determination of Sales at...

Science.gov (United States)

2010-01-06

..., regardless of: (1) Size or shape; (2) method of manufacture; (3) metallurgy (carbon, alloy, or stainless); (4... that has been slit and expanded, and does not involve welding or joining of multiple pieces of steel... pierced and cold formed, and does not involve welding or joining of multiple pieces of steel. Certain...

Impact of Biodiesel Blends and Di-Ethyl-Ether on the Cold Starting Performance of a Compression Ignition Engine

Directory of Open Access Journals (Sweden)

Adrian Clenci

2016-04-01

Full Text Available The use of biodiesel fuel in compression ignition engines has the potential to reduce CO2, which can lead to a reduction in global warming and environmental hazards. Biodiesel is an attractive fuel, as it is made from renewable resources. Many studies have been conducted to assess the impact of biodiesel use on engine performances. Most of them were carried out in positive temperature conditions. A major drawback associated with the use of biodiesel, however, is its poor cold flow properties, which have a direct influence on the cold starting performance of the engine. Since diesel engine behavior at negative temperatures is an important quality criterion of the engine’s operation, one goal of this paper is to assess the starting performance at −20 °C of a common automotive compression ignition engine, fueled with different blends of fossil diesel fuel and biodiesel. Results showed that increasing the biodiesel blend ratio generated a great deterioration in engine startability. Another goal of this study was to determine the biodiesel blend ratio limit at which the engine would not start at −20 °C and, subsequently, to investigate the impact of Di-Ethyl-Ether (DEE injection into the intake duct on the engine’s startability, which was found to be recovered.

Effects of cold working ratio and stress intensity factor on intergranular stress corrosion cracking susceptibility of non-sensitized austenitic stainless steels in simulated BWR and PWR primary water

International Nuclear Information System (INIS)

Yaguchi, Seiji; Yonezawa, Toshio

2012-01-01

To evaluate the effects of cold working ratio, stress intensity factor and water chemistry on an IGSCC susceptibility of non-sensitized austenitic stainless steel, constant displacement DCB specimens were applied to SCC tests in simulated BWR and PWR primary water for the three types of austenitic stainless steels, Types 316L, 347 and 321. IGSCC was observed on the test specimens in simulated BWR and PWR primary water. The observed IGSCC was categorized into the following two types. The one is that the IGSCC observed on the same plane of the pre-fatigue crack plane, and the other is that the IGSCC observed on a plane perpendicular to the pre-fatigue crack plane. The later IGSCC fractured plane is parallel to the rolling plane of a cold rolled material. Two types of IGSCC fractured planes were changed according to the combination of the testing conditions (cold working ratio, stress intensity factor and simulated water). It seems to suggest that the most susceptible plane due to fabrication process of materials might play a significant role of IGSCC for non-sensitized cold worked austenitic stainless steels, especially, in simulated PWR primary water. Based upon evaluating on the reference crack growth rate (R-CGR) of the test specimens, the R-CGR seems to be mainly affected by cold working ratio. In case of simulated PWR primary water, it seems that the effect of metallurgical aspects dominates IGSCC susceptibility. (author)

Verification of high efficient broad beam cold cathode ion source

Energy Technology Data Exchange (ETDEWEB)

Abdel Reheem, A. M., E-mail: amreheem2009@yahoo.com [Accelerators and Ion Sources Department, Nuclear Research Center, Atomic Energy Authority, P.N.13759, Cairo (Egypt); Radiation Physics Department, National Center for Radiation Research and Technology (NCRRT), Atomic Energy Authority (AEA), Cairo (Egypt); Ahmed, M. M. [Physics Department, Faculty of Science, Helwan University, Cairo (Egypt); Abdelhamid, M. M.; Ashour, A. H. [Radiation Physics Department, National Center for Radiation Research and Technology (NCRRT), Atomic Energy Authority (AEA), Cairo (Egypt)

2016-08-15

An improved form of cold cathode ion source has been designed and constructed. It consists of stainless steel hollow cylinder anode and stainless steel cathode disc, which are separated by a Teflon flange. The electrical discharge and output characteristics have been measured at different pressures using argon, nitrogen, and oxygen gases. The ion exit aperture shape and optimum distance between ion collector plate and cathode disc are studied. The stable discharge current and maximum output ion beam current have been obtained using grid exit aperture. It was found that the optimum distance between ion collector plate and ion exit aperture is equal to 6.25 cm. The cold cathode ion source is used to deposit aluminum coating layer on AZ31 magnesium alloy using argon ion beam current which equals 600 μA. Scanning electron microscope and X-ray diffraction techniques used for characterizing samples before and after aluminum deposition.

A novel ultra-low carbon grain oriented silicon steel produced by twin-roll strip casting

Energy Technology Data Exchange (ETDEWEB)

Wang, Yang, E-mail: wy069024019@163.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhang, Yuan-Xiang; Lu, Xiang; Fang, Feng; Xu, Yun-Bo; Cao, Guang-Ming; Li, Cheng-Gang [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States); Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China)

2016-12-01

A novel ultra-low carbon grain oriented silicon steel was successfully produced by strip casting and two-stage cold rolling method. The microstructure, texture and precipitate evolution under different first cold rolling reduction were investigated. It was shown that the as-cast strip was mainly composed of equiaxed grains and characterized by very weak Goss texture ({110}<001>) and λ-fiber (<001>//ND). The coarse sulfides of size ~100 nm were precipitated at grain boundaries during strip casting, while nitrides remained in solution in the as-cast strip and the fine AlN particles of size ~20–50 nm, which were used as grain growth inhibitors, were formed in intermediate annealed sheet after first cold rolling. In addition, the suitable Goss nuclei for secondary recrystallization were also formed during intermediate annealing, which is totally different from the conventional process that the Goss nuclei originated in the subsurface layer of the hot rolled sheet. Furthermore, the number of AlN inhibitors and the intensity of desirable Goss texture increased with increasing first cold rolling reduction. After secondary recrystallization annealing, very large grains of size ~10–40 mm were formed and the final magnetic induction, B{sub 8}, was as high as 1.9 T. - Highlights: • A novel chemical composition base on strip casting silicon steel was proposed. • The ultra-low carbon design could shorten the processing routes. • The novel composition and processes were beneficial to obtain more inhibitors. • The magnetic induction of grain oriented silicon steel was significantly improved.

Hardness survey of cold-worked and heat-treated JBK-75 stainless steel alloy

International Nuclear Information System (INIS)

Jackson, R.J.; Lucas, R.L.

1977-01-01

The alloy JBK-75, an age-hardenable austenitic stainless steel, is similar to commercial A-286, but has certain chemistry modifications to improve weldability and hydrogen compatibility. The principal changes are an increase in nickel and a decrease in manganese with lower limits on carbon, phosphorus, sulfur, silicon, and boron. In this study, the effects of solutionizing time and temperature, quench rate, cold working, and the effects of cold working on precipitation kinetics were examined. Findings show that the solutionizing temperature has a moderate effect on the as-quenched hardness, while times greater than that required for solutionizing do not significantly affect hardness. Quench rate was found to have a small effect on as-quenched hardness, however, hardness gradients did not develop in small bars. It was found that JBK-75 can be significantly strengthened by cold working. Cold working alone produced hardness increases from Rockwell-A 49 to R/sub A/ 68. A recovery-related hardness change was noted on heat treating at 300 and 400 0 C for both as-quenched and as-worked JBK-75. Significant age-hardening was observed at temperatures as low as 500 0 C for as-worked metal. Aging at 600 0 C resulted in maximum hardness in the 75 percent worked sample at about 6 hours (R/sub A/ 73.5) while the 50 percent worked sample was near maximum hardness (R/sub A 72.5) after seven days. THE 25 and 0 percent worked samples were considerably underaged after seven days. Similar type kinetic data were obtained for worked and nonworked metal at 650, 700, 800, 850, 900, 1000, and 1100 0 C for times from 10 minutes to 10,000 minutes (6.7 days). The overall purpose of the hardness survey was to better define the effects of cold work on the stress-relieving range, coherent precipitation range, incoherent precipitation range, recrystallization range, solutionizing range, and grain-growth range

Fractography analysis of tool samples used for cold forging

DEFF Research Database (Denmark)

Dahl, K.V.

2002-01-01

Three fractured tool dies used for industrial cold forging have been investigated using light optical microscopy and scanning electron microscopy. Two of the specimens were produced using the traditional Böhler P/M steel grade s790, while the lastspecimen was a third generation P/M steel produced...... using new technology developed by Böhler. All three steels have the same nominal composition of alloying elements. The failure in both types of material occurs as a crack formation at a notch inside ofthe tool. Generally the cold forging dies constructed in third generation steels have a longer lifetime...

Residual stresses evolution in hardening, cold drawn or shot-peening carbon steel as a function of the heating temperature

International Nuclear Information System (INIS)

Vannes, A.-B.; Parisot, Alain; Fougeres, Roger; Theolier, Maurice

1977-01-01

Residual stress variations are studied in hardening, cold-drawn, shot-peening carbon steel samples as a function of heating temperature or the tempering one. For temperatures between 100 0 C and 250 0 C, a relative maximum is observed for the mean level of the residual stresses. These results are explained on the basis of two antagonistic mechanisms: restoration and ageing [fr

Development of the apparatus for measuring magnetic properties of electrical steel sheets in arbitrary directions under compressive stress normal to their surface

Directory of Open Access Journals (Sweden)

Yoshitaka Maeda

2017-05-01

Full Text Available In designing motors, one must grasp the magnetic properties of electrical steel sheets considering actual conditions in motors. Especially important is grasping the stress dependence of magnetic power loss. This paper describes a newly developed apparatus to measure two-dimensional (2-D magnetic properties (properties under the arbitrary alternating and the rotating flux conditions of electrical steel sheets under compressive stress normal to the sheet surface. The apparatus has a 2-D magnetic excitation circuit to generate magnetic fields in arbitrary directions in the evaluation area. It also has a pressing unit to apply compressive stress normal to the sheet surface. During measurement, it is important to apply uniform stress throughout the evaluation area. Therefore, we have developed a new flux density sensor using needle probe method. It is composed of thin copper foils sputtered on electrical steel sheets. By using this sensor, the stress can be applied to the surface of the specimen without influence of this sensor. This paper described the details of newly developed apparatus with this sensor, and measurement results of iron loss by using are shown.

Radiofrequency cold plasma nitrided carbon steel: Microstructural and micromechanical characterizations

International Nuclear Information System (INIS)

Bouanis, F.Z.; Bentiss, F.; Bellayer, S.; Vogt, J.B.; Jama, C.

2011-01-01

Highlights: → C38 carbon steel samples were plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge. → RF plasma treatment enables nitriding for non-heated substrates. → The morphological and chemical analyses show the formation of a uniform thickness on the surface of the nitrided C38 steel. → Nitrogen plasma active species diffuse into the samples and lead to the formation of Fe x N. → The increase in microhardness values for nitrided samples with plasma processing time is interpreted by the formation of a thicker nitrided layer on the steel surface. - Abstract: In this work, C38 carbon steel was plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge on non-heated substrates. General characterizations were performed to compare the chemical compositions, the microstructures and hardness of the untreated and plasma treated surfaces. The plasma nitriding was carried out on non-heated substrates at a pressure of 16.8 Pa, using N 2 gas. Surface characterizations before and after N 2 plasma treatment were performed by means of the electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Vickers microhardness measurements. The morphological and chemical analysis showed the formation of a uniform structure on the surface of the nitrided sample with enrichment in nitrogen when compared to untreated sample. The thickness of the nitride layer formed depends on the treatment time duration and is approximately 14 μm for 10 h of plasma treatment. XPS was employed to obtain chemical-state information of the plasma nitrided steel surfaces. The micromechanical results show that the surface microhardness increases as the plasma-processing time increases to reach, 1487 HV 0.005 at a plasma processing time of 8 h.

Radiofrequency cold plasma nitrided carbon steel: Microstructural and micromechanical characterizations

Energy Technology Data Exchange (ETDEWEB)

Bouanis, F.Z. [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Bentiss, F. [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Bellayer, S.; Vogt, J.B. [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Jama, C., E-mail: charafeddine.jama@ensc-lille.fr [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)

2011-05-16

Highlights: {yields} C38 carbon steel samples were plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge. {yields} RF plasma treatment enables nitriding for non-heated substrates. {yields} The morphological and chemical analyses show the formation of a uniform thickness on the surface of the nitrided C38 steel. {yields} Nitrogen plasma active species diffuse into the samples and lead to the formation of Fe{sub x}N. {yields} The increase in microhardness values for nitrided samples with plasma processing time is interpreted by the formation of a thicker nitrided layer on the steel surface. - Abstract: In this work, C38 carbon steel was plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge on non-heated substrates. General characterizations were performed to compare the chemical compositions, the microstructures and hardness of the untreated and plasma treated surfaces. The plasma nitriding was carried out on non-heated substrates at a pressure of 16.8 Pa, using N{sub 2} gas. Surface characterizations before and after N{sub 2} plasma treatment were performed by means of the electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Vickers microhardness measurements. The morphological and chemical analysis showed the formation of a uniform structure on the surface of the nitrided sample with enrichment in nitrogen when compared to untreated sample. The thickness of the nitride layer formed depends on the treatment time duration and is approximately 14 {mu}m for 10 h of plasma treatment. XPS was employed to obtain chemical-state information of the plasma nitrided steel surfaces. The micromechanical results show that the surface microhardness increases as the plasma-processing time increases to reach, 1487 HV{sub 0.005} at a plasma processing time of 8 h.

Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

Science.gov (United States)

Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

1986-01-01

An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

Tribological study in roll forming of lean duplex stainless steel sheets

DEFF Research Database (Denmark)

Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

2012-01-01

. Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

Testing new tribo-systems for sheet metal forming of advanced high strength steels and stainless steels

DEFF Research Database (Denmark)

Bay, Niels; Ceron, Ermanno

2014-01-01

of a methodology for off-line testing of new tribo-systems for advanced high strength steels and stainless steels. The methodology is presented and applied to an industrial case, where different tribo-systems are tested. A universal sheet tribotester has been developed, which can run automatically repetitive......Testing of new tribo-systems in sheet metal forming has become an important issue due to new legislation, which forces industry to replace current, hazardous lubricants. The present paper summarizes the work done in a recent PhD project at the Technical University of Denmark on the development...

Analysis of the influence of the anisotropy induced by cold rolling on duplex and super-austenitic stainless steels

Directory of Open Access Journals (Sweden)

Martino Labanti

2010-07-01

Full Text Available This report contains the results obtained from the mechanical characterization tests carried out on two different stainless steel (duplex 6%Ni, 22%Cr and super-austenitic 31%Ni, 28%Cr used for the manufacturing of pipes which are employed in the oil production. The activity has been performed in order to evaluate the effects of anisotropy, induced by cold rolling, on the mechanical characteristics of the investigated steels, measured in the three main directions. Considering the small size of the component, the method and the specimens used for the tests were not the standard one. The procedure carried out provided the strain measurement of the specimen during testing by means of resistive strain gages, bonded on the specimens.

Strategic surface topographies for enhanced lubrication in sheet forming of stainless steel

DEFF Research Database (Denmark)

Nilsson, Morten Sixten; Olsson, David Dam; Petrushina, Irina

2010-01-01

Strategic stainless steel surfaces have been developed for which the tribological properties are significantly improved for sheet-metal forming compared with the as-received surfaces. The improvements have been achieved by modification of the surface to promote Micro-Plasto Hydrodynamic Lubrication....... The technique, which has been developed, is based on an electrochemical treatment changing the topography of the stainless steel surface. Comparative testing of the new surface topographies in ironing and deep drawing of stainless steel sheet shows significant improvements and possibilities of replacing...

Low temperature bainite in steel with 0.26 wt% C

Energy Technology Data Exchange (ETDEWEB)

Soliman, Mohamed, E-mail: mohamed.soliman@tu-clausthal.de [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany); Mostafa, Hanaa [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany); El-Sabbagh, Ahmed S. [Faculty of Engineering, Ain-Shams University, Cairo (Egypt); Palkowski, Heinz [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany)

2010-11-15

Research highlights: {yields} Low temperature bainite is produced in 0.26 wt% C steel. {yields} Alloy and process design enable decreasing the carbon content of the alloy. {yields} Generations of bainite are formed at temperatures lower than M{sub S} of the bulk alloy. {yields} Bainite plate thicknesses record values between 90 nm and 164 nm. {yields} Y.S. up to 1570 MPa and U.S. up to 2200 MPa are recorded in compression. - Abstract: Low temperature bainite has been produced in steel with 0.26 wt% C. In this steel the bainite transformation was suppressed, firstly, by adding substitutional solute of about 2 wt% Ni and, secondly, by modifying the conventional single-step bainite transformation. This modification made use of the suppression of martensite start of the undecomposed austenite due to carbon partitioning between that austenite and the formed bainitic ferrite. Consequently, it has been experimentally proved that generations of bainite were formed at temperatures lower than the martensite start of the bulk alloy. Dilatometric measurements were used to design and monitor the bainitic transformation process. The structure was characterized using light optical microscopy, scanning electron microscopy and X-ray diffractometry. In order to investigate the effect of the microstructure parameters on the material's mechanical properties, compression tests have been conducted at room temperature. The results were compared to those obtained by bainitic transformation in single-step process.

Low temperature bainite in steel with 0.26 wt% C

International Nuclear Information System (INIS)

Soliman, Mohamed; Mostafa, Hanaa; El-Sabbagh, Ahmed S.; Palkowski, Heinz

2010-01-01

Research highlights: → Low temperature bainite is produced in 0.26 wt% C steel. → Alloy and process design enable decreasing the carbon content of the alloy. → Generations of bainite are formed at temperatures lower than M S of the bulk alloy. → Bainite plate thicknesses record values between 90 nm and 164 nm. → Y.S. up to 1570 MPa and U.S. up to 2200 MPa are recorded in compression. - Abstract: Low temperature bainite has been produced in steel with 0.26 wt% C. In this steel the bainite transformation was suppressed, firstly, by adding substitutional solute of about 2 wt% Ni and, secondly, by modifying the conventional single-step bainite transformation. This modification made use of the suppression of martensite start of the undecomposed austenite due to carbon partitioning between that austenite and the formed bainitic ferrite. Consequently, it has been experimentally proved that generations of bainite were formed at temperatures lower than the martensite start of the bulk alloy. Dilatometric measurements were used to design and monitor the bainitic transformation process. The structure was characterized using light optical microscopy, scanning electron microscopy and X-ray diffractometry. In order to investigate the effect of the microstructure parameters on the material's mechanical properties, compression tests have been conducted at room temperature. The results were compared to those obtained by bainitic transformation in single-step process.

Determining Ms temperature on a AISI D2 cold work tool steel using magnetic Barkhausen noise

Energy Technology Data Exchange (ETDEWEB)

Huallpa, Edgar Apaza, E-mail: gared1@gmail.com [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Sánchez, J. Capó, E-mail: jcapo@usp.br [Departamento de Física, Facultad de Ciencias Naturales, Universidad de Oriente, Av. Patricio Lumumba s/n 90500, Santiago de Cuba (Cuba); Padovese, L.R., E-mail: lrpadove@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil); Goldenstein, Hélio, E-mail: hgoldens@usp.br [Escola Politécnica da Universidade de São Paulo, Av. Prof. Mello Moraes 2463, 05508-030 SP (Brazil)

2013-11-15

Highlights: ► MBN was used to follow the martensite transformation in a tool steel. ► The results were compared with resistivity experiments. ► The Ms was estimated with Andrews equation coupled to ThermoCalc calculations. The experimental results showed good agreement. -- Abstract: The use of Magnetic Barkhausen Noise (MBN) as a experimental method for measuring the martensite start (Ms) temperature was explored, using as model system a cold-work tool steel (AISI D2) austenitized at a very high temperature (1473 K), so as to transform in sub-zero temperatures. The progress of the transformation was also followed with electrical resistance measurements, optical microscopy and scanning electron microscopy. Both MBN and resistivity measurements showed a change near 230 K during cooling, corresponding to the Ms temperature, as compared with 245 K, estimated with Andrews empirical equation applied to the austenite composition calculated using ThermoCalc.

Application of a non-dynamometric method to the measurement of the coefficient of static friction in cold and hot water between stainless steel and two alloys of zirconium

International Nuclear Information System (INIS)

D'Agraives, B.C.; Toornvliet, J.

1977-01-01

A method is proposed to perform comparative measurements of the coefficient of friction, either in cold water (25 0 C) or in hot pressurized water (240 0 C). For the purpose, a pin-on-disc tribometer, working with no force transducer, in which the coefficient of friction μ is measured through an angle 0, and given by μ=K sin 0 is used. The method is presently applied to the determination of the incipient friction along a distance of few millimetres. At low speed (1 mm/s) and with light contacts loads (from 50 to 150 g), two different friction mechanisms are observed for the following couples of materials; Zircalloy 2/304L stainless steel, Zirconium Niobium 2.5/304L stainless steel, 304L stainless steel/304L stainless steel. The first mechanism, which is observed essentially in cold conditions, is characterized by a regular sliding since friction starts, whereas the second appears mostly in hot conditions and shows peaks of friction with irregular and scattered values of μ. These two mechanisms seem to be related to intermetallic affinity of the mating materials, and also to the existence of preoxydized surface layers, and, to a large extent, to the change in the water viscosity. In such conditions, it appears that it is not possible to replace friction experiments in hot water by easier experiments in cold water

Effect of small cold forming on the creep behaviour of gas turbine blades made of Nimonic 90

International Nuclear Information System (INIS)

Keienburg, K.H.; Krueger, H.; Pickert, U.; Bautz, G.

1987-01-01

In order to obtain information on the material behaviour of Nimonic 90 with and without cold forming at the main temperature of use of 560deg C for large gas turbine blades, creep and relaxation samples were taken from the large volume foot of a gas turbine blade, part of which were tensioned by 3% cold in a tensile test machine. The selected cold forming was obtained as the upper limit from DMS measurements on a gas turbine blade when aligning. The negative effect of cold forming on the creep behaviour known from the literature for other γ hardened nickel base alloys was confirmed. The grain (matrix) is strengthened and the grain boundary is simultaneously weakened by cold forming. The material is also sensitized, so that fine separation occurs in the grain at the sliding bands and at the grain boundaries. Both circumstances contribute to the worsening of the creep behaviour, significantly for stresses below the technical elastic limit in the cold formed state. It follows, relative to large gas turbine blades, that: 1) Aligning operations must be restricted to the absolute minimum necessary and should be avoided completely if possible. 2) Aligned blades should be subjected to renewed solution annealing and separation hardening. 3.) Blades deformed in operation should also be subjected to renewed complete heat treatment. (orig.) [de

Blue tetrazolium as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

International Nuclear Information System (INIS)

Li Xianghong; Deng Shuduan; Fu Hui

2010-01-01

The inhibition effect of blue tetrazolium (BT) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20 o C was investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that BT is a very good inhibitor, and the adsorption of BT on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that BT acts as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BT is also evidenced by SEM images.

Fatigue damage evolution of cold-worked austenitic nickel-free high-nitrogen steel X13CrMnMoN18-14-3 (1.4452)

Energy Technology Data Exchange (ETDEWEB)

Tikhovskiy, I.; Weiss, S.; Fischer, A. [Univ. of Duisburg-Essen, Materials Science and Engineering II, Duisburg (Germany)

2004-07-01

Due to the fact that the risk of Ni-allergies becomes more and more important for modern therapies, the necessity of Ni-free implant materials becomes increasingly important. Beside Co- and Ti-base alloys Ni-free high-nitrogen steels may offer an attractive alternative. The present work presents the austenitic high-nitrogen and nickel-free steel X13CrMnMoN18-14-3, (Material No.: 1.4452) after 20% cold-working. In addition this material was deformed under axial cyclic total strain controlled fatigue tests at room temperature. The development of dislocation structure due to different loading amplitudes was compared to none cyclically deformed material. The good mechanical und fatigue properties of these austenitic high-nitrogen steels as well as the better tribological, chemical and biological properties compared to CrNiMo-steels qualify these steels as a promising alternative in medical applications. (orig.)

Forming the stress state of a vibroisolated building in the process of mounting rubber steel vibration isolator

Directory of Open Access Journals (Sweden)

Dashevskiy Mikhail Aronovich

2015-12-01

Full Text Available The necessity to specificate the formation process of stress-strain state of buildings in the construction process is a new problem which requires including real production characteristics going beyond calculation models into calculation methods. Today the construction process lacks this specification. When mounting vibroisolators the stress-strein of a structure state is changing. The mounting method of vibroisolators is patented and consists in multistage successive compression loading of each vibroisolator with the constant speed and following fixation of this displacement. The specified engineering method of rubber-steel pads calculation in view of change of their form during deformation, nonlinearity, rheological processes is offered. Resilient pads look like rubber plates rectangular in plane reinforced on the basic surfaces with metal sheets. The influence of a time-variable static load and free vibrations of loaded pads are considered.

Investigations on the Behavior of HVOF and Cold Sprayed Ni-20Cr Coating on T22 Boiler Steel in Actual Boiler Environment

Science.gov (United States)

Bala, Niraj; Singh, Harpreet; Prakash, Satya; Karthikeyan, J.

2012-01-01

High temperature corrosion accompanied by erosion is a severe problem, which may result in premature failure of the boiler tubes. One countermeasure to overcome this problem is the use of thermal spray protective coatings. In the current investigation high velocity oxy-fuel (HVOF) and cold spray processes have been used to deposit commercial Ni-20Cr powder on T22 boiler steel. To evaluate the performance of the coatings in actual conditions the bare as well as the coated steels were subjected to cyclic exposures, in the superheater zone of a coal fired boiler for 15 cycles. The weight change and thickness loss data were used to establish kinetics of the erosion-corrosion. X-ray diffraction, surface and cross-sectional field emission scanning electron microscope/energy dispersive spectroscopy (FE-SEM/EDS) and x-ray mapping techniques were used to analyse the as-sprayed and corroded specimens. The HVOF sprayed coating performed better than its cold sprayed counterpart in actual boiler environment.

Simulation of press-forming for automobile part using ultra high tension steel

Directory of Open Access Journals (Sweden)

Tanabe I.

2012-08-01

Full Text Available In recent years, ultra high tension steel has gradually been used in the automobile industry. The development of press-forming technology is now essential by reason of its high productivity and high product quality. In this study, tensile tests were performed with a view to understanding the material properties. Press-forming tests were then carried out with regard to the behaviors of spring back and deep-drawability, and manufacturing a real product. The ultra high tension steel used in the experiments had a thickness of 1 mm and a tensile strength of 1000 MPa. Finally, simulations of spring back, deep-drawability and manufacturing a real product in ultra high tension steel were conducted and evaluated in order to calculate the optimum-press-forming conditions and the optimum shape of the die. FEM with non-linear and dynamic analysis using Euler-Lagrange’s element was used for the simulations. It is concluded from the results that (1 the simulations conformed to the results of the experiments (2 the simulations proved very effective for calculating the optimum press conditions and die shape.

Plasticity margin recovery during annealing after cold deformation

International Nuclear Information System (INIS)

Bogatov, A.A.; Smirnov, S.V.; Kolmogorov, V.L.

1978-01-01

Restoration of the plasticity margin in steel 20 after cold deformation and annealing at 550 - 750 C and soaking for 5 - 300 min was investigated. The conditions of cold deformation under which the metal acquires microdefects unhealed by subsequent annealing were determined. It was established that if the degree of utilization of the plasticity margin is psi < 0.5, the plasticity margin in steel 20 can be completely restored by annealing. A mathematical model of restoration of the plasticity margin by annealing after cold deformation was constructed. A statistical analysis showed good agreement between model and experiment

2-Mercaptopyrimidine as an effective inhibitor for the corrosion of cold rolled steel in HNO_3 solution

International Nuclear Information System (INIS)

Li, Xianghong; Deng, Shuduan; Lin, Tong; Xie, Xiaoguang; Du, Guanben

2017-01-01

Highlights: • MP acts an effective inhibitor in HNO_3, but other pyrimidine derivatives are poor. • MP is a mixed inhibitor, while mainly retards anodic reaction. • EIS exhibit depressed capacitive loops whose diameters are increased with MP. • The most active adsorption site is S atom for any MP molecular form. • The adsorptive order is thiol-MP < thione-MP < p-thiol-MP < p-thione-MP. - Abstract: The inhibition effect of five pyrimidine derivatives (2-chloropyrimidine, 2-hydroxypyrimidine, 2-bromopyrimidine, 2-aminopyrimidine, 2-mercaptopyrimidine) on the corrosion of cold rolled steel (CRS) in 0.1 M HNO_3 solution was comparatively examined. 2-Mercaptopyrimidine (MP) was found to be an effective inhibitor with the inhibition efficiency as high as 99.1% at a low concentration 0.50 mM. But other four pyrimidine derivatives exhibited poor inhibitive ability. The addition of MP caused both anodic and cathodic curves to low current densities, and was found to significantly strengthen the impedance. Quantum chemical calculation and molecular dynamic simulation were performed to theoretically investigate the adsorption mechanism.

Corrosion protective performance of amino trimethylene phosphonic acid-metal complex layers fabricated on the cold-rolled steel substrate via one-step assembly

Science.gov (United States)

Yan, Ru; He, Wei; Zhai, Tianhua; Ma, Houyi

2018-06-01

Seeing that amino trimethylene phosphonic acid (ATMP) possesses very strong complexation ability to metal ions and the phosphonic acid group has good affinity for the oxidized iron surface, herein a simple and rapid film-forming method (one-step assembly method) was developed to construct the ATMP-Zn complex conversion layers (ATMP-Zn layers for short) on the cold-rolled steel (CRS) substrate. Zinc ions were found to participate in the formation process of ATMP-based composite film, which made the Zn-containing ATMP film significantly different in appearance, thickness, microstructure and film-forming mechanisms from the Zn-free ATMP film. There was mainly iron (ш) phosphonate in the Zn-free ATMP film, whereas there were Zn2+-ATMP complex and a certain amount of ZnO in the ATMP-Zn composite film. In addition, electrochemical test results clearly indicate that corrosion resistance of ATMP-Zn composite film was greatly enhanced due to the presence of Zn component. Moreover, the corrosion resistance performance could be controlled by adjusting film-forming time, pH and ATMP concentration in the film-forming solutions. The present study provides a new method for the design and fabrication of high-quality environmentally-friendly conversion layers.

Improved the microstructures and properties of M3:2 high-speed steel by spray forming and niobium alloying

Energy Technology Data Exchange (ETDEWEB)

Lu, L. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Xueyuan Road 30, Haidian District, Beijing 100083 (China); Hou, L.G., E-mail: lghou@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Xueyuan Road 30, Haidian District, Beijing 100083 (China); Zhang, J.X.; Wang, H.B.; Cui, H.; Huang, J.F. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Xueyuan Road 30, Haidian District, Beijing 100083 (China); Zhang, Y.A. [State Key Laboratory of Non-Ferrous Metals and Process, General Research Institute for Non-Ferrous Metals, Beijing 100088 (China); Zhang, J.S. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Xueyuan Road 30, Haidian District, Beijing 100083 (China)

2016-07-15

The microstructures and properties of spray formed (SF) high-speed steels (HSSs) with or without niobium (Nb) addition were studied. Particular emphasis was placed on the effect of Nb on the solidification microstructures, decomposition of M{sub 2}C carbides, thermal stability and mechanical properties. The results show that spray forming can refine the cell size of eutectic carbides due to the rapid cooling effect during atomization. With Nb addition, further refinement of the eutectic carbides and primary austenite grains are obtained. Moreover, the Nb addition can accelerate the decomposition of M{sub 2}C carbides and increase the thermal stability of high-speed steel, and also can improve the hardness and bending strength with slightly decrease the impact toughness. The high-speed steel made by spray forming and Nb alloying can give a better tool performance compared with powder metallurgy M3:2 and commercial AISI M2 high-speed steels. - Highlights: • Spray forming can effectively refine the microstructure of M3:2 steel. • Niobium accelerates the decomposition of M{sub 2}C carbides. • Niobium increases the hardness and bending strength of spray formed M3:2 steel. • Spray-formed niobium-containing M3:2 steel has the best tool performance.

Dependence of irradiation creep on temperature and atom displacements in 20% cold worked type 316 stainless steel

International Nuclear Information System (INIS)

Gilbert, E.R.

1976-04-01

Irradiation creep studies with pressurized tubes of 20 percent cold worked Type 316 stainless steel were conducted in EBR-2. Results showed that as atom displacements are extended above 5 dpa and temperatures are increased above 375 0 C, the irradiation induced creep rate increases with both increasing atom displacements and increasing temperature. The stress exponent for irradiation induced creep remained near unity. Irradiation-induced effective creep strains up to 1.8 percent were observed without specimen failure. 13 figures

The mechanical properties and microstructures of vanadium bearing high strength dual phase steels processed with continuous galvanizing line simulations

Science.gov (United States)

Gong, Yu

For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance. At the beginning of this thesis, compositions with a common base but containing various additions of V or Nb with or without high N were designed and subjected to Gleeble simulations of different galvanizing(GI), galvannealing(GA) and supercooling processing. The results revealed the phase balance was strongly influenced by the different microalloying additions, while the strengths of each phase were somewhat less affected. Our research revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). In the late part of this thesis, the base composition was a low carbon steel which would exhibit good spot weldability. To this steel were added two levels of Cr and Mo for strengthening the ferrite and increasing the hardenability of intercritically formed austenite. Also, these steels were produced with and without the addition of vanadium in an effort to further increase the strength. Since earlier studies revealed a relationship between the nature of the starting cold rolled microstructure and the response to CGL processing, the variables of hot band coiling temperature and level of cold reduction prior to annealing were also studied. Finally, in an effort to increase strength and ductility of both the final sheet (general formability) and the sheared edges of cold punched holes (local formability), a new thermal path was developed that replaced the conventional GI ferrite-martensite microstructure with a new ferrite-martensite-tempered martensite and retained austenite microstructure. The new

Phase transformation system of austenitic stainless steels obtained by permanent compressive strain

Energy Technology Data Exchange (ETDEWEB)

Okayasu, Mitsuhiro, E-mail: mitsuhiro.okayasu@utoronto.ca; Tomida, Sai

2017-01-27

In order to understand more completely the formation of strain-induced martensite, phase structures were investigated both before and after plastic deformation, using austenitic stainless steels of various chemical compositions (carbon C=0.007–0.04 mass% and molybdenum Mo=0–2.10 mass%) and varying pre-strain levels (0–30%). Although the stainless steels consisted mainly of γ austenite, two martensite structures were generated following plastic deformation, comprising ε and α′ martensite. The martensitic structures were obtained in the twin deformation and slip bands. The severity of martensite formation (ε and α′) increased with increasing C content. It was found that α′ martensite was formed mainly in austenitic stainless steel lacking Mo, whereas a high Mo content led to a strong ε martensite structure, i.e. a weak α′ martensite. The formation of α′ martensite occurred from γ austenite via ε martensite, and was related to the slip deformation. Molybdenum in austenitic stainless steel had high slip resistance (or weak stress-induced martensite transformation), because of the stacking fault energy of the stainless steel affecting the austenite stability. This resulted in the creation of weak α′ martensite. Models of the martensitic transformations γ (fcc)→ε (hcp)→α′ (bcc) were proposed on both the microscopic and nanoscopic scales. The α′ martensite content of austenitic stainless steel led to high tensile strength; conversely, ε martensite had a weak effect on the mechanical strength. The influence of martensitic formation on the mechanical properties was evaluated quantitatively by statistical analysis.

Swelling in cold-worked 316 stainless steels irradiated in a PWR

Energy Technology Data Exchange (ETDEWEB)

Fukuya, Koji; Fujii, Katsuhiko [Institute of Nuclear Safety System Inc., Mihama, Fukui (Japan)

2001-09-01

Swelling behavior in a cold-worked 316 stainless steel irradiated up to 53 dpa in a PWR at 290-320degC was examined using high resolution transmission electron microscopy. Small cavities with the average diameter of 1 nm were observed in the samples irradiated to doses above 3 dpa. The average diameter did not increase with increasing in dose. The maximum swelling was as low as 0.042%. The measured helium content and the cavity morphology led to the conclusion that the cavities were helium bubbles. A comparison of the observed cavity microstructure with data from FBR, HFIR and ATR irradiation showed that the cavity structure in PWR at 320degC or less was similar to those in HFIR and ATR irradiation but quite different from those in FBR condition. From a calculation based on the cavity data and kinetic models the incubation dose of swelling was estimated to be higher than 80dpa in the present irradiation condition. (author)

Texture evolution in Oxide Dispersion Strengthened (ODS) steel tubes during pilgering process

Science.gov (United States)

Vakhitova, E.; Sornin, D.; Barcelo, F.; François, M.

2017-10-01

Oxide Dispersion Strengthened (ODS) steels are foreseen as fuel cladding material in the coming generation of Sodium Fast Reactors (SFR). Cladding tubes are manufactured by hot extrusion and subsequent cold forming steps. In this study, a 9 wt% Cr ODS steel exhibiting α-γ phase transformation at high temperature is cold formed under industrial conditions with a large section reduction in two pilgering steps. The influence of pilgering process parameters and intermediate heat treatment on the microstructure evolution is studied experimentally using Electron Backscattering Diffraction (EBSD) and X-ray Diffraction (XRD) methods. Pilgered samples show elongated grains and a high texture formation with a preferential orientation along the rolling direction. During the heat treatment, grain morphology is recovered from elongated grains to almost equiaxed ones, while the well-known α-fiber texture presents an unexpected increase in intensity. The remarkable temperature stability of this fiber is attributed to a crystallographic structure memory effect during phase transformations.

Explosive Forming of Low Carbon Steel Sheet into a Stepped Disc Shape

OpenAIRE

S. Balasubramanian; S. Sarvat Ali; E.S. Bhagiradha Rao

1984-01-01

This paper deals with the explosive forming of deep drawing quality steel into a two stepped disc type shape. An attempt has been made to predict the forming parameters from theoretical considerations by equating the disc shape with an equivalent dome. Results of forming this shape in a single stage vis-a-vis forming in two stages are compared.

Characterization of Nanometric-Sized Carbides Formed During Tempering of Carbide-Steel Cermets

Directory of Open Access Journals (Sweden)

Matus K.

2016-06-01

Full Text Available The aim of this article of this paper is to present issues related to characterization of nanometric-sized carbides, nitrides and/or carbonitrides formed during tempering of carbide-steel cermets. Closer examination of those materials is important because of hardness growth of carbide-steel cermet after tempering. The results obtained during research show that the upswing of hardness is significantly higher than for high-speed steels. Another interesting fact is the displacement of secondary hardness effect observed for this material to a higher tempering temperature range. Determined influence of the atmosphere in the sintering process on precipitations formed during tempering of carbide-steel cermets. So far examination of carbidesteel cermet produced by powder injection moulding was carried out mainly in the scanning electron microscope. A proper description of nanosized particles is both important and difficult as achievements of nanoscience and nanotechnology confirm the significant influence of nanocrystalline particles on material properties even if its mass fraction is undetectable by standard methods. The following research studies have been carried out using transmission electron microscopy, mainly selected area electron diffraction and energy dispersive spectroscopy. The obtained results and computer simulations comparison were made.

On the effect of Di-Ethyl-Ether (DEE) injection upon the cold starting of a biodiesel fuelled compression ignition engine

Science.gov (United States)

Clenci, Adrian; Niculescu, Rodica; Iorga-Simǎn, Victor; Tricǎ, Alina; Danlos, Amélie

2017-02-01

The use of biodiesel fuel in compression ignition engines has the potential to reduce CO2, which can lead to a reduction in global warming and environmental hazards. Biodiesel is an attractive fuel, as it is made from renewable resources. A major drawback associated with the use of biodiesel, however, is its poor cold flow properties, which have a direct influence on the cold starting performance of the engine. This paper is a consequence of a study on assessing the cold-starting performance of a compression ignition engine fueled with different blends of fossil diesel fuel and biodiesel. Through experimental investigations, it was found that the engine starting at -20°C was no longer possible in the case of using B50 (50% diesel + 50% biofuel made from sunflower oil). In order to "force" the engine starting in this particular situation, Di-Ethyl-Ether (DEE) was injected into the intake manifold. DEE being a highly flammable substance, the result was a sudden and explosive engine starting, the peak pressure in the monitored cylinder in the first successful engine cycle being almost twice the one which is usually considered as normal. Thus, to explain the observed phenomena, we launched this work relying on the analysis of the in-cylinder instantaneous pressure evolution, which was acquired during cranking, stabilizing and idling phases. Moreover, since the cause of the sudden and explosive engine starting was the DEE, by using a CFD approach, we also obtained results regarding the inter-cylinder distribution of the injected DEE.

Thermal stability of manganese-stabilized stainless steels

International Nuclear Information System (INIS)

Klueh, R.L.; Kenik, E.A.

1993-01-01

Previous work on a series of experimental high-manganese reduced-activation austenitic stainless steels demonstrated that they have improved tensile properties relative to type 316 stainless steel in both the annealed and 20% cold-worked conditions. Steels were tested with an Fe-20Mn-12Cr-0.25C (in weight percent) base composition, to which various combinations of Ti, W, V, P, and B were added. Tensile tests have now been completed on these steels after thermal aging at 600 degrees C. Thermal stability varied with composition, but the alloys were as stable or more stable than type 316 stainless steel. the strength of the annealed steels increased slightly after aging to 5000 h, while a strength decrease occurred for the cold worked steel. In both conditions, a steel containing a combination of all the alloying elements was most stable and had the best strength after thermal aging 5000 h at 600 degrees C. Despite having much higher strength than 316 stainless steel after aging, the ductility of the strongest experimental alloy was still as good as that of 316 stainless steel

Evaluation of cold crack susceptibility on HSLA steel welded joints

Directory of Open Access Journals (Sweden)

Silverio-Freire Júnior, R. C.

2003-04-01

Full Text Available The present study addresses an evaluation of the effect of several welding parameters on cold cracking formation in welded joints of High Strength and Low Alloy steels, as well as the resulting microstructures and hardness values. The main parameters studied include the variation of the preheating temperature, drying time of the electrode, chemical composition and thickness of the base metal. The presence of cold cracking in the joints was analyzed from Tekken tests using steel plates made of SAR 80 T, 100 T and 120 T with of various thickness. The plates were welded by Shielded Metal Arc Welding either with or without pre-heating. Different preheating temperatures were studied, i.e., 375, 455 and 525 K. AWS E 12018 G and 11018 G electrodes were used under different conditions, i.e., not dried or dried up to 2, 3 and 4 h at 515 K. The results indicated the presence of cracks in the welded metals with the combination of hardness values above 230 HV and the formation of high contents of acicular ferrite (above 93 % in the welds without preheating. Higher crack susceptibility was also observed in the thick welded metal plates.

Este trabajo evalúa la influencia de la variación de temperatura de precalentamiento, del tiempo de secado del electrodo, de la composición química y del espesor del metal base sobre la formación de fisuras en frío, inducidas por el hidrógeno en juntas soldadas de aceros de alta resistencia y baja aleación y su relación con la microestructura y dureza resultante. Para esto, se analizó la presencia de fisuras en frío en probetas para ensayos Tekken, fabricadas a partir de chapas de aceros SAR 80 T, 100 T y 120 T, con diferentes espesores y soldados por proceso de arco eléctrico con electrodo revestido, sin precalentamiento y con precalentamiento, a 375, 455 y 525 K, empleando electrodos AWS E 12018 G y 11018 G no secados y secados durante 2, 3 y 4 h. Los resultados obtenidos indicaron la presencia de fisuras

Effect of stainless steel and titanium low-contact dynamic compression plate application on the vascularity and mechanical properties of cortical bone after fracture.

Science.gov (United States)

Jain, R; Podworny, N; Hearn, T; Anderson, G I; Schemitsch, E H

1997-10-01

Comparison of the effect of stainless steel and titanium low-contact dynamic compression plate application on the vascularity and mechanical properties of cortical bone after fracture. Randomized, prospective. Orthopaedic research laboratory. Ten large (greater than twenty-five kilogram) adult dogs. A short, midshaft spiral tibial fracture was created, followed by lag screw fixation and neutralization with an eight-hole, 3.5-millimeter, low-contact dynamic compression plate (LCDCP) made of either 316L stainless steel (n = five) or commercially pure titanium (n = five). After surgery, animals were kept with unrestricted weight-bearing in individual stalls for ten weeks. Cortical bone blood flow was assessed by laser Doppler flowmetry using a standard metalshafted probe (Periflux Pf303, Perimed, Jarfalla, Sweden) applied through holes in the custom-made LCDCPs at five sites. Bone blood flow was determined at four times: (a) prefracture, (b) postfracture, (c) postplating, and (d) ten weeks postplating. After the dogs were killed, the implant was removed and both the treated tibia and contralateral tibia were tested for bending stiffness and load to failure. Fracture creation decreased cortical perfusion in both groups at the fracture site (p = 0.02). The application of neither stainless steel nor titanium LCDCPs further decreased cortical bone blood flow after fracture creation. However, at ten weeks postplating, cortical perfusion significantly increased compared with acute postplating levels in the stainless steel (p = 0.003) and titanium (p = 0.001) groups. Cortical bone blood flow ten weeks postplating was not significantly different between the titanium group and the stainless steel group. Biomechanical tests performed on the tibiae with the plates removed did not reveal any differences in bending stiffness nor load required to cause failure between the two groups. Both titanium and stainless steel LCDCPs were equally effective in allowing revascularization, and

Long-term behaviour of heat-resistant steels and high-temperature materials

International Nuclear Information System (INIS)

1987-01-01

This book contains 10 lectures with the following subjects: On the effect of thermal pretreatment on the structure and creep behaviour of the alloy 800 H (V. Guttmann, J. Timm); Material properties of heat resistant ferritic and austenitic steels after cold forming (W. Bendick, H. Weber); Investigations for judging the working behaviour of components made of alloy 800 and alloy 617 under creep stress (H.J. Penkalla, F. Schubert); Creep behaviour of gas turbine materials in hot gas (K.H. Kloos et al.); Effect of small cold forming on the creep beahviour of gas turbine blades made of Nimonic 90 (K.H. Keienburg et al.); Investigations on creep fatigue alternating load strength of nickel alloys (G. Raule); Change of structure, creep fatigue behaviour and life of X20 Cr Mo V 12 1 (by G. Eggeler et al.); Investigations on thermal fatigue behaviour (K.H. Mayer et al.); Creep behaviour of similar welds of the steels 13 Cr Mo 4 4, 14 MoV 6 3, 10 Cr Mo 910 and GS-17 Cr Mo V 5 11 (K. Niel et al.); Determining the creep crack behaviour of heat resistant steels with samples of different geometry (K. Maile, R. Tscheuschner). (orig.,/MM) [de

An experimental study on the effects of compressive stress on the fatigue crack growth of low-alloy steel

International Nuclear Information System (INIS)

Jones, D.P.; Hoppe, R.G.; James, B.A.

1993-01-01

A series of fatigue crack growth rate tests was conducted in order to study effects of negative stress ratio on fatigue crack growth rate of low-alloy steel in air. Four-point bend specimens were used to simulate linear stress distributions typical of pressure vessel applications. This type of testing adds to knowledge on negative stress ratio effects for low-alloy steels obtained in the past from uniform tension-compression tests. Applied bending stress range was varied over twice the yield strength. Load control was used for tests for which the stress range was less than twice the yield strength and deflection control was used for the higher stress range tests. Crack geometries were both short and long fatigue cracks started at notches and tight fatigue cracks for which crack closure could occur over the full crack face. Results are presented in terms of the stress intensity factor ratio R = K MIN /K MAX . The negative R-ratio test results were correlated to an equation of the form da/dN = C[ΔK/(A-R)] n , where A, C, and n are curve fitting parameters. It was found that effects of negative R-ratio on fatigue crack growth rates for even the high stress range tests could be bounded by correlating the above equation to only positive R-ratio test results and extending the resulting equation into the negative R-ratio regime

Evolution of oxide nanoparticles during dynamic plastic deformation of ODS steel

DEFF Research Database (Denmark)

Zhang, Zhenbo; Mishin, Oleg; Tao, Nairong

2014-01-01

The microstructure as well as the deformation behavior of oxide nanoparticles has been analyzed in the ferritic ODS steel PM2000 after compression by dynamic plastic deformation (DPD) to different strains. A dislocation cell structure forms after deformation to a strain of 1.0. DPD to a strain of 2...

Comparative assessment of microstructure and texture in the Fe-30.5Mn-8.0Al-1.2C and Fe-30.5Mn-2.1Al-1.2C steels under cold rolling

Directory of Open Access Journals (Sweden)

Fabrício Mendes Souza

Full Text Available Abstract Investigation of microstructure and texture has been done for cold rolled Fe-30.5Mn-8.0Al-1.2C (8Al and Fe-30.5Mn-2.1Al-1.2C (2Al (wt.% steels. They were rolled to a strain of ~0.70. Refinement of a crystallographic slip band substructure in low to medium rolling strain and nucleation of twins on the mature slip bands at a higher strain were suggested as deformation mechanisms in the 8Al steel. Mainly shear banding contributed to the formation of a Copper texture in such steel. Brass-texture development in the 2Al steel is mainly due to deformation twinning and shear banding formation. Detailed images of KAM maps showed that the stored deformation energy was mainly localized in the twinned areas and shear bands, which generated the inhomogeneous deformation microstructures in both steels at a higher strain. Goss and Brass texture intensity decreases and Cu-texture intensity increases as the Al wt.% increases in different cold rolled High-Mn (Mn ~30 wt.% steels.

Influence of applied compressive stress on the hysteresis curves and magnetic domain structure of grain-oriented transverse Fe–3%Si steel

Czech Academy of Sciences Publication Activity Database

Perevertov, Oleksiy; Schäfer, R.

2012-01-01

Roč. 45, č. 13 (2012), "135001-1"-"135001-11" ISSN 0022-3727 Grant - others:GA AV ČR(CZ) M100100906 Institutional research plan: CEZ:AV0Z10100520 Keywords : hysteresis curve * magnetic domains * compressive stress * goss steel * effective field Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.528, year: 2012

Environmentally assisted cracking of non-sensitized stainless steels - possible affecting phenomena

International Nuclear Information System (INIS)

Ehrnsten, Ulla; Haenninen, Hannu

2006-09-01

Intergranular, environmentally assisted cracking (EAC) has been observed, not only in sensitized austenitic stainless steels, but also in non-sensitized stainless steels. This type of cracking has so far been connected to cold-worked stainless steels and it has been reported to occur in the oxidising environments, but it may also be a potential degradation mode in non-oxidising environments (i.e., both in BWR and PWR conditions). Localisation of plastic deformation and the interactions between oxidation and strain localisation are most probably playing the key role in cracking of cold-worked stainless steels. In this paper, the possible affecting phenomena are reviewed with the main emphasis on dynamic strain ageing. However, also environmentally enhanced creep, dynamic recovery, microstructures of the cold-worked austenitic stainless steels and relaxation are briefly discussed. Mechanistic understanding of the effects of these main factors affecting intergranular stress corrosion cracking of cold-worked, non-sensitized austenitic stainless steels is important, especially as the trend in the NDE inspection strategy is moving towards risk informed inspection. (authors)

Prediction of forming limit in hydro-mechanical deep drawing of steel sheets using ductile fracture criterion

Science.gov (United States)

Oh, S.-T.; Chang, H.-J.; Oh, K. H.; Han, H. N.

2006-04-01

It has been observed that the forming limit curve at fracture (FLCF) of steel sheets, with a relatively higher ductility limit have linear shapes, similar to those of a bulk forming process. In contrast, the FLCF of sheets with a relatively lower ductility limit have rather complex shapes approaching the forming limit curve at neck (FLCN) towards the equi-biaxial strain paths. In this study, the FLCFs of steel sheets were measured and compared with the fracture strains predicted from specific ductile fracture criteria, including a criterion suggested by the authors, which can accurately describe FLCFs with both linear and complex shapes. To predict the forming limit for hydro-mechanical deep drawing of steel sheets, the ductile fracture criteria were integrated into a finite element simulation. The simulation, results based on the criterion suggested by authors accurately predicted the experimetal, fracture limits of steel sheets for the hydro-mechanical deep drawing process.

Experimental Testing of Innovative Cold-Formed "GEB" Section / Badania Eksperymentalne Innowacyjnego Kształtownika Giętego Na Zimno Typu "Geb"

Science.gov (United States)

Łukowicz, Agnieszka; Urbańska-Galewska, Elżbieta; Gordziej-Zagórowska, Małgorzata

2015-03-01

One of the major advantages of light gauge steel structures made of cold-formed steel sections is their low weight so the production of typical single-storey steel structures of this kind of profiles is still rising. The well known profiles, e.o. Z-sections, C-sections and the so called hat-sections studied and described in the literature, are used mainly as purlins or truss components. A new profile GEB was patented for the use for primary load-bearing member in fabricated steel frames. According to the code [1] every novel cross section should be tested to assign the deformation shape and bearing capacity. The paper deals with the numerical and experimental research of bearing capacity of cold formed GEB profiles. The deformation shape and limit load was obtained from bending tests. The GEB cross section bearing capacity was also determined according to codes [1, 2]. Jedną z najważniejszych zalet lekkich konstrukcji metalowych, wytwarzanych z kształtowników giętych na zimno, jest ich mała masa, dlatego też, producenci coraz częściej wykorzystują możliwości profili giętych do wytwarzania typowych konstrukcji halowych w budownictwie systemowym. Proces gięcia na zimno, pozwala na formowanie różnego rodzaju przekrojów poprzecznych, które mogą być wykorzystywane jako elementy konstrukcji. Typowe kształty elementów. tzn. Z, C oraz tzw. przekroje kapeluszowe, które zostały przebadane i opisane w literaturze, wykorzystuje się głównie jako płatwie lub części składowe wiązarów kratowych. Nowo opatentowany przekrój typu GEB ma być wykorzystany jako element nośny konstrukcji ramowych. W związku z tym innowacyjny kształt oraz parametry geometryczne przekroju takiego kształtownika, związane z możliwością jego wyprodukowania oraz z warunkami nośności, stateczności oraz sztywności, muszą być optymalne. Według normy PN-EN 1993-1-3, każdy nowo uformowany przekrój powinien być przebadany pod kątem nośności elementu i formy

Proposal for the award of two contracts for the supply of fine-blanked austenitic steel collars for the cold masses of the LHC superconducting dipole magnets

CERN Document Server

1999-01-01

This document concerns the award of two contracts for the supply of 12 500 000 fine-blanked austenitic steel collars in three different shapes and of two different types for the cold masses of the LHC superconducting dipole magnets. Following a market survey carried out among 70 firms in fourteen Member States and one firm in Japan, a call for tenders (IT-2469/LHC/LHC) was sent on 3 June 1999 to eleven firms in five Member States and one firm in Japan. By the closing date, CERN had received five tenders. The Finance Committee is invited to agree to the negotiation of two contracts with: - MALVESTITI (IT) for the supply of up to 7 812 500 fine-blanked austenitic steel collars, which represents 5/8 of the total quantity required for the cold masses of the LHC superconducting dipole magnets, for a total amount of up to 6 908 509 Swiss francs, subject to revision for contractual deliveries after 31 December 2001, with an option for the supply of up to 4 687 500 additional fine-blanked austenitic steel collars, wh...

Low cycle fatigue of 2.25Cr1Mo steel with tensile and compressed hold loading at elevated temperature

Energy Technology Data Exchange (ETDEWEB)

Zhang, Junfeng; Yu, Dunji; Zhao, Zizhen; Zhang, Zhe; Chen, Gang; Chen, Xu, E-mail: xchen@tju.edu.cn

2016-06-14

A series of uniaxial strain-controlled fatigue and creep-fatigue tests of the bainitic 2.25Cr1Mo steel forging were performed at 455 °C in air. Three different hold periods (30 s, 120 s, 300 s) were employed at maximum tensile strain and compressive strain under fully reversed strain cycling. Both tensile and compressive holds significantly reduce the fatigue life. Fatigue life with tensile hold is shorter than that with compressive hold. A close relationship is found between the reduction of fatigue life and the amount of stress relaxation. Microstructural examination by scanning electron microscope reveals that strain hold introduces more crack sources, which can be probably ascribed to the intensified oxidation and the peeling-off of oxide layers. A modified plastic strain energy approach considering stress relaxation effect is proposed to predict the creep-fatigue life, and the predicted lives are in superior agreement with the experimental results.

Travel to Steel Warehouse Inc., Southbend, Indiana. Trip report, May 4, 1995

International Nuclear Information System (INIS)

Hill, N.F.

1995-01-01

On May 4, 1995 the author visited a steel plate and coil, cold reduction facility at Steel Warehouse Inc. located in South Bend, Indiana about 150 miles from Argonne. Some very interesting facts were learned about cold reduction of hot rolled steel during this visit. The company selected is only a cold reduction mill and buys steel from a number of steel producers. The author spent a total of about three hours with these people, and this included a tour of their pickling line, the small cold reduction mill which at present is limited to 15.5 in width maximum, and their large cold reduction mill which produces sheet and coil up to 72 in. wide. Some of the things that were learned, that will have an impact on the production of the Atlas steel plates are given here. (1) Hot rolled coils have some inherent, interesting, characteristics that must be taken into consideration when being cold reduced. (2) The monitoring of the coil thickness is only done along the center line of the coil, this has a serious impact on QC of plates cut from this coil for a number of reasons. (3) Hot rolled coils of steel in this particular instance may come from a number of different sources. This could cause problems if magnetic permeability is a serious issue. It was the author's impression that this facility is fairly typical of what one might expect from any similar facility

Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

Energy Technology Data Exchange (ETDEWEB)

Hernandez-Espejel, A. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, CICATA-Unidad Altamira-Tamaulipas, km 14.5, Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamps (Mexico); Cabrera-Sierra, R. [Instituto Politecnico Nacional, Departamento de Ingenieria Quimica Industrial, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Rodriguez-Meneses, C. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Arce-Estrada, E.M., E-mail: earce@ipn.m [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico)

2010-07-15

Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

International Nuclear Information System (INIS)

Hernandez-Espejel, A.; Dominguez-Crespo, M.A.; Cabrera-Sierra, R.; Rodriguez-Meneses, C.; Arce-Estrada, E.M.

2010-01-01

Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

Plasma crowbars in cylindrical flux compression experiments

International Nuclear Information System (INIS)

Suter, L.J.

1979-01-01

We have done a series of one- and two-dimensional calculations of hard-core Z-pinch flux compression experiments in order to study the effect of a plasma on these systems. These calculations show that including a plasma can reduce the amount of flux lost during the compression. Flux losses to the outer wall of such experiments can be greatly reduced by a plasma conducting sheath which forms along the wall. This conducting sheath consists of a cold, dense high β, unmagnetized plasma which has enough pressure to balance a large field gradient. Flux which is lost into the center conductor is not effectively stopped by this plasma sheath until late in the implosion, at which time a layer similar to the one formed at the outer wall is created. Two-dimensionl simulations show that flux losses due to arching along the sliding contact of the experiment can be effectively stopped by the formation of a plasma conducting sheath

The effects of aging on compressive strength of low-level radioactive waste form samples

International Nuclear Information System (INIS)

McConnell, J.W. Jr.; Neilson, R.M. Jr.

1996-06-01

The Field Lysimeter Investigations: Low-Level Waste Data Base Development Program, funded by the US Nuclear Regulatory Commission (NRC), is (a) studying the degradation effects in organic ion-exchange resins caused by radiation, (b) examining the adequacy of test procedures recommended in the Branch Technical Position on Waste Form to meet the requirements of 10 CFR 61 using solidified ion-exchange resins, (c) obtaining performance information on solidified ion-exchange resins in a disposal environment, and (d) determining the condition of liners used to dispose ion-exchange resins. Compressive tests were performed periodically over a 12-year period as part of the Technical Position testing. Results of that compressive testing are presented and discussed. During the study, both portland type I-II cement and Dow vinyl ester-styrene waste form samples were tested. This testing was designed to examine the effects of aging caused by self-irradiation on the compressive strength of the waste forms. Also presented is a brief summary of the results of waste form characterization, which has been conducted in 1986, using tests recommended in the Technical Position on Waste Form. The aging test results are compared to the results of those earlier tests. 14 refs., 52 figs., 5 tabs

Compression Characteristics of Solid Wastes as Backfill Materials

OpenAIRE

Meng Li; Jixiong Zhang; Rui Gao

2016-01-01

A self-made large-diameter compression steel chamber and a SANS material testing machine were chosen to perform a series of compression tests in order to fully understand the compression characteristics of differently graded filling gangue samples. The relationship between the stress-deformation modulus and stress-compression degree was analyzed comparatively. The results showed that, during compression, the deformation modulus of gangue grew linearly with stress, the overall relationship bet...

Metal Compression Forming of aluminum alloys and metal matrix composites

Energy Technology Data Exchange (ETDEWEB)

Viswanathan, S.; Ren, W.; Porter, W.D.; Brinkman, C.R.; Sabau, A.S.; Purgert, R.M.

2000-02-01

Metal Compression Forming (MCF) is a variant of the squeeze casting process, in which molten metal is allowed to solidify under pressure in order to close porosity and form a sound part. However, the MCF process applies pressure on the entire mold face, thereby directing pressure on all regions of the casting and producing a uniformly sound part. The process is capable of producing parts with properties close to those of forgings, while retaining the near net shape, complexity in geometry, and relatively low cost of the casting process.

Hot and cold pressing of (La,Ce)PO4-based nuclear waste forms

International Nuclear Information System (INIS)

Floran, R.J.; Rappaz, M.; Abraham, M.M.; Boatner, L.A.

1981-01-01

Synthetic analogs of the mineral monazite [(Ce,La,Ca,Th,U)(P,Si)O 4 ] are promising host phases for the isolation of actinide wastes. In the present investigation, the optimal conditions necessary to form high-density, simulated waste pellets from calcined LaPO 4 and CePO 4 powders have been examined. Pellets that are close to the theoretical density are necessary in order to minimize porosity and hence potential avenues along which fluid/waste interactions can take place. Calcined powders prepared by a urea precipitation process were cold pressed and hot pressed under a range of controlled conditions to form coherent, cylindrical pellets. Changes in density were examined as a function of pressure, temperature and duration of sintering. For cold-pressed pellets, a significant increase in density occurs during sintering between 1000 0 C and 1100 0 C. This increase is correlated with substantial grain coarsening of the pellet microstructure. A comparison of cold and hot pressing techniques suggests that, only after sintering, does the density of cold-pressed pellets approach (but not equal) that of the hot-pressed pellets. Densities >90% of the theoretical value of 5.11 g/cm 3 are easily attainable by hot pressing without sintering. The significance of density differences on pellet stability will be investigated in future leaching studies. The apparent advantages of the higher densities achieved by hot pressing must be weighed against the increased technological/engineering complexities involved when working at sustained high temperatures in a remote environment. Thus the cold pressing technique may ultimately prove more practical for large-scale commercial operations

Characterization of cement and bitumen waste forms containing simulated low-level waste incinerator ash

International Nuclear Information System (INIS)

Westsik, J.H. Jr.

1984-08-01

Incinerator ash from the combustion of general trash and ion exchange resins was immobilized in cement and bitumen. Tests were conducted on the resulting waste forms to provide a data base for the acceptability of actual low-level waste forms. The testing was done in accordance with the US Nuclear Regulatory Commission Technical Position on Waste Form. Bitumen had a measured compressive strength of 130 psi and a leachability index of 13 as measured with the ANS 16.1 leach test procedure. Cement demonstrated a compressive strength of 1400 psi and a leachability index of 7. Both waste forms easily exceed the minimum compressive strength of 50 psi and leachability index of 6 specified in the Technical Position. Irradiation to 10 8 Rad and exposure to 31 thermal cycles ranging from +60 0 ) to -30 0 C did not significantly impact these properties. Neither waste form supported bacterial or fungal growth as measured with ASTM G21 and G22 procedures. However, there is some indication of biodegradation due to co-metabolic processes. Concentration of organic complexants in leachates of the ash, cement and bitumen were too low to significantly affect the release of radionuclides from the waste forms. Neither bitumen nor cement containing incinerator ash caused any corrosion or degradation of potential container materials including steel, polyethylene and fiberglass. However, moist ash did cause corrosion of the steel

Tool Wear and Life Span Variations in Cold Forming Operations and Their Implications in Microforming

Directory of Open Access Journals (Sweden)

Anders E. W. Jarfors

2016-12-01

Full Text Available The current paper aims to review tooling life span, failure modes and models in cold microforming processes. As there is nearly no information available on tool-life for microforming the starting point was conventional cold forming. In cold forming common failures are (1 over stressing of the tool; (2 abrasive wear; (3 galling or adhesive wear, and (4 fatigue failure. The large variation in tool life observed in production and how to predict this was reviewed as this is important to the viability of microforming based on that the tooling cost takes a higher portion of the part cost. Anisotropic properties of the tool materials affect tool life span and depend on both the as-received and in-service conditions. It was concluded that preconditioning of the tool surface, and coating are important to control wear and fatigue. Properly managed, the detrimental effects from surface particles can be reduced. Under high stress low-cycle fatigue conditions, fatigue failure form internal microstructures and inclusions are common. To improve abrasive wear resistance larger carbides are commonly the solution which will have a negative impact on tooling life as these tend to be the root cause of fatigue failures. This has significant impact on cold microforming.

Microstructure evolution in TRIP-aided seamless steel tube during T-shape hydroforming process

Energy Technology Data Exchange (ETDEWEB)

Liu, Jiyuan [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Zhang, Zicheng, E-mail: zhangzicheng2004@126.com [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Manabe, Ken-ichi [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo 192-0397 (Japan); Li, Yanmei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, 44130 Lafayette, LA 70504-4130 (United States)

2014-08-15

Transformation-induced plasticity aided seamless steel tube comprising of ferrite, bainite, and metastable austenite was processed through forging, piercing, cold-drawing, and two-stage heat treatment. T-shape hydroforming is a classic forming method for experimental research and practical production. The current work studied austenite-to-martensite transformation and microcrack initiation and propagation of the tube during T-shape hydroforming using electron backscattering diffraction, scanning electron microscopy, and transmission electron microscopy. The strain distribution in the bcc-phase and fcc-phase was studied by evaluating changes in the average local misorientation. Compared to the compressive stress, metastable austenite with similar strain surrounding or inside the grains transformed easier under tensile loading conditions. The inclusions were responsible for microcrack initiation. The propagation of the cracks is hindered by martensite/austenite constituent due to transformation induced plasticity effect. The volume fraction of untransformed retained austenite decreased with increase in strain implying transformation-induced plasticity effect. - Highlights: • Hydroformed tubes processed via TRIP concept • EBSD provided estimate of micro local strain. • Retained austenite hinders propagation of microcracks.

Growth Process of Passive Films Formed on Austenitic Stainless Steels under Atmospheric Environments

Energy Technology Data Exchange (ETDEWEB)

Jung, Rock-Hoon [Samsung Heavy Industries Co.,Ltd, Seoul (Korea, Republic of); Fujimoto, Shinji [Osaka University, Osaka (Japan)

2014-06-15

The excellent protection ability of stainless steel derives from the highly Cr enriched passive film which is formed as a result of selective dissolution of Fe into the bulk solution. On the other hand, the passive films formed under atmospheric conditions do not necessarily exhibit Cr enrichment, because the amount of the solution on a stainless steel as an adsorbed thin water layer is not sufficient for selective dissolution of Fe. Therefore, the modification of passive films may occur as tiny mass transfer between hydroxide layer and oxide layer of the passive films, and/or occasional replace of the adsorbed thin water layer. In the present work, in order to discuss atmospheric corrosion, passive films on stainless steels formed under humid atmospheric environments were characterized using X-ray photoelectron spectroscopy. Optimal conditions for the pulse anodizing were a duty ratio of 91%, a frequency of 0.09 Hz, and an anodizing time of 600 s. Pulse anodizing caused a remarkable decrease in the surface porosity (11-fold) and an increase in the film thickness (1.6-fold) from those obtained under a constant potential of 10 V{sub Ag/AgCl}. Furthermore, an Al-enriched oxide layer was formed on the outer surface of MgO.

Influences of silicon on the work hardening behavior and hot deformation behavior of Fe–25 wt%Mn–(Si, Al) TWIP steel

International Nuclear Information System (INIS)

Li, Dejun; Feng, Yaorong; Song, Shengyin; Liu, Qiang; Bai, Qiang; Ren, Fengzhang; Shangguan, Fengshou

2015-01-01

Highlights: • Influence of Si on work hardening behavior of Fe–25 wt%Mn TWIP steel was investigated. • Influence of Si on hot deformation behavior of Fe–25 wt%Mn TWIP steel was studied. • Si blocks dislocation glide and favors mechanical twinning in Fe–25 wt%Mn TWIP steel. • The addition of Si increases the hot deformation activation energy of Fe–25 wt%Mn TWIP steel. • The addition of Si retards the nucleation and growth of DRX grains of Fe–25 wt%Mn TWIP steel. - Abstract: The influence of silicon on mechanical properties and hot deformation behavior of austenitic Fe–25 wt%Mn TWIP steel was investigated by means of the comparison research between 25Mn3Al and 25Mn3Si3Al steel. The results show that the 25Mn3Si3Al steel has higher yield strength and higher hardness than that of 25Mn3Al steel because of the solution strengthening caused by Si atoms and possesses higher uniform deformation ability and tensile strength than that of 25Mn3Al steel due to the higher work hardening ability of 25Mn3Si3Al steel. 25Mn3Si3Al steel presents a clear four-stage curve of work hardening rate in course of cold compression. Quite the opposite, the 25Mn3Al steel presents a monotonic decline curve of work hardening rate. The difference of the work hardening behavior between 25Mn3Al and 25Mn3Si3Al steel can be attributed to the decline of stacking fault energy (SFE) caused by the addition of 3 wt% Si. The dislocation glide plays an important role in the plastic deformation of 25Mn3Al steel even though the mechanical twinning is still one of the main deformation mechanisms. The 3 wt% Si added into the 25Mn3Al steel blocks the dislocation glide and promotes the mechanical twinning, and then the dislocation glide characteristics cannot be observed in cold deformed microstructure of 25Mn3Si3Al steel. The hot compression tests reveal that the hot deformation resistance of the 25Mn3Si3Al steel is significantly higher than that of the 25Mn3Al steel due to the solid

Demonstration test on manufacturing steel bars for concrete reinforcement for recycling of reactor decommissioning metal scrap

International Nuclear Information System (INIS)

Sakurai, D.; Anabuki, Y.

1993-01-01

To prove the possibility of recycling the steel scrap resulting from decommissioning of a nuclear power plant, this salvaged steel would be formed into steel bars for concrete reinforcement, as the restricted use and limited use at nuclear plants. The shifting behavior of radioactive isotopes (RI) in the melting process was confirmed through the laboratory hot test using the RI. Then, the demonstration cold test for steel bars for reinforcement using the nonradioactive isotope was conducted in on-line production facilities. In this test the quality of steel bars and uniform distribution of RI were proven and material balance and operational data were obtained. These data show the recycling to steel bars for concrete reinforcement is applicable from economical and safety aspects

Two pyrazine derivatives as inhibitors of the cold rolled steel corrosion in hydrochloric acid solution

Energy Technology Data Exchange (ETDEWEB)

Deng Shuduan, E-mail: dengshuduan@163.co [Faculty of Wood Science and Decoration Technology, Southwest Forestry University, Kunming 650224 (China); Li Xianghong; Fu Hui [Department of Fundamental Courses, Southwest Forestry University, Kunming 650224 (China)

2011-02-15

Research highlights: Two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) are good inhibitors for the corrosion of steel in 1.0 M HCl solution. The inhibition efficiency follows the order: ABP > AP. The substitution Br of ABP is the additional centre of adsorption and increases the electron density of pyrazine ring, which can facilitate its adsorption on the metal surface. For either ABP or AP, the adsorption obeys Langmuir adsorption isotherm. Both ABP and AP act as mixed-type inhibitors. - Abstract: The inhibition effect of two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M hydrochloric acid (HCl) was studied by weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy (EIS) methods. The results show that both AP and ABP are good inhibitors, and inhibition efficiency follows the order: ABP > AP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves show that two pyrazine derivatives act as mixed-type inhibitors. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability.

Two pyrazine derivatives as inhibitors of the cold rolled steel corrosion in hydrochloric acid solution

International Nuclear Information System (INIS)

Deng Shuduan; Li Xianghong; Fu Hui

2011-01-01

Research highlights: → Two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) are good inhibitors for the corrosion of steel in 1.0 M HCl solution. → The inhibition efficiency follows the order: ABP > AP. The substitution Br of ABP is the additional centre of adsorption and increases the electron density of pyrazine ring, which can facilitate its adsorption on the metal surface. → For either ABP or AP, the adsorption obeys Langmuir adsorption isotherm. → Both ABP and AP act as mixed-type inhibitors. - Abstract: The inhibition effect of two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M hydrochloric acid (HCl) was studied by weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy (EIS) methods. The results show that both AP and ABP are good inhibitors, and inhibition efficiency follows the order: ABP > AP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves show that two pyrazine derivatives act as mixed-type inhibitors. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability.

The effect of cold work on grain boundary precipitation and sensitization in nitrogen added type 316L stainless steels

International Nuclear Information System (INIS)

Seo, Moo Hong; Chun, Byong Sun; Oh, Yong Jun; Ryu, Woo Seog; Hong, Jun Hwa

1998-01-01

The precipitation and sensitization behavior of nitrogen added type 316L Stainless Steels (SS) were investigated by using specimens cold worked for 0∼40%. The alloys had a variation in nitrogen content from 0.04 to 0.15%. To quantify the degree of sensitization, Double-Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test was performed in a 0.1M H 2 SO 4 + 0.01M KSCN solution at 30 .deg. C. The addition of nitrogen increased sensitization resistance by retarding the onset of M 23 C 6 precipitation and shifted Time-Temperature-Sensitization(TTS) curve to higher temperature and longer time range. Cold work accelerated the M 23 C 6 precipitation and sensitization kinetic due to the increase in dislocation density. However, the acceleration of sensitization was found to depend on the added nitrogen content in the alloys. The alloys with high nitrogen(>0.1%N) content exhibited higher acceleration of the sensitization as a function of the cold work than that with low nitrogen content. From the microstructural analysis, this was found to be attributed to the development of intensive slip bands during cold work and retardation of dislocation annihilation during subsequent aging in the alloys with high nitrogen content

The role of textures in the forming of automotive sheet steels

International Nuclear Information System (INIS)

Sanak Mishra

1996-01-01

Crystallographic textures generally have a strong bearing on the drawability of sheet steels. Particularly in the case of automotive sheets, texture control is of paramount importance. In the last two decades, therefore, texture research has assumed much significance in the steel industry. X-ray diffraction continues to remain the most used tool for the study of textures. Early researches, from about 1940 to 1980, were invariably carried out by the pole figure method. However, for more quantitative results the ODF (Orientation Distribution Functions) analysis technique was developed. Since 1980, the ODF analysis has come to be used extensively. In the present paper, several unique features of textures in automotive grade deep drawing steels, as revealed from X-ray ODFS, will be presented. The relative importance of the various textural components with respect to forming will also be dealt with

Steel fiber reinforced concrete

International Nuclear Information System (INIS)

Baloch, S.U.

2005-01-01

Steel-Fiber Reinforced Concrete is constructed by adding short fibers of small cross-sectional size .to the fresh concrete. These fibers reinforce the concrete in all directions, as they are randomly oriented. The improved mechanical properties of concrete include ductility, impact-resistance, compressive, tensile and flexural strength and abrasion-resistance. These uniqlte properties of the fiber- reinforcement can be exploited to great advantage in concrete structural members containing both conventional bar-reinforcement and steel fibers. The improvements in mechanical properties of cementitious materials resulting from steel-fiber reinforcement depend on the type, geometry, volume fraction and material-properties of fibers, the matrix mix proportions and the fiber-matrix interfacial bond characteristics. Effects of steel fibers on the mechanical properties of concrete have been investigated in this paper through a comprehensive testing-programme, by varying the fiber volume fraction and the aspect-ratio (Lid) of fibers. Significant improvements are observed in compressive, tensile, flexural strength and impact-resistance of concrete, accompanied by marked improvement in ductility. optimum fiber-volume fraction and aspect-ratio of steel fibers is identified. Test results are analyzed in details and relevant conclusions drawn. The research is finally concluded with future research needs. (author)

Increasing Lift by Releasing Compressed Air on Suction Side of Airfoil

Science.gov (United States)

Seewald, F

1927-01-01

The investigation was limited chiefly to the region of high angles of attack since it is only in this region that any considerable change in the character of the flow can be expected from such artificial aids. The slot, through which compressed air was blown, was formed by two pieces of sheet steel connected by screws at intervals of about 5 cm. It was intended to regulate the width of the slot by means of these screws. Much more compressed air was required than was originally supposed, hence all the delivery pipes were much too small. This experiment, therefore, is to be regarded as only a preliminary one.

Processing of fine grained AISI 304L austenitic stainless steel by cold rolling and high-temperature short-term annealing

Science.gov (United States)

Naghizadeh, Meysam; Mirzadeh, Hamed

2018-05-01

An advanced thermomechanical process based on the formation and reversion of deformation-induced martensite was used to refine the grain size and enhance the hardness of an AISI 304L austenitic stainless steel. Both low and high reversion annealing temperatures and also the repetition of the whole thermomechanical cycle were considered. While a microstructure with average austenite grain size of a few micrometers was achieved based on cold rolling and high-temperature short-term annealing, an extreme grain refinement up to submicrometer regime was obtained by cold rolling followed by low-temperature long-term annealing. However, the required annealing time was found to be much longer, which negates its appropriateness for industrial production. While a magnificent grain refinement was achieved by one pass of the high-temperature thermomechanical process, the reduction in grain size was negligible by the repetition of the whole cycle. It was found that the hardness of the thermomechanically processed material is much higher than that of the as-received material. The results of the present work were shown to be compatible with the general trend of grain size dependence of hardness for AISI 304L stainless steel based on the Hall-Petch relationship. The results were also discussed based on the X-ray evaluation of dislocation density by modified Williamson-Hall plots.

Effect of cold work on creep properties of oxygen-free copper

International Nuclear Information System (INIS)

Martinsson, Aasa; Andersson-Oestling, Henrik C.M.

2009-03-01

Spent nuclear fuel is in Sweden planned to be disposed by encapsulating in waste packages consisting of a cast iron insert surrounded by a copper canister. The cast iron is load bearing and the copper canister gives corrosion protection. The waste package is heavy. Throughout the manufacturing process from the extrusion/pierce-and-draw manufacturing to the final placement in the repository, the copper is subjected to handling which could introduce cold work in the material. It is well known that the creep properties of engineering materials at higher temperatures are affected by cold working. The study includes creep testing of four series of cold worked, oxygen-free, phosphorus doped copper (Cu-OFP) at 75 deg C. The results are compared to reference series for as series of copper cold worked in tension (12 and 24 %) and two series cold worked in compression (12 % parallel to creep load axis and 15 % perpendicular to creep load axis) were tested. The results show that pre-straining in tension of copper leads to prolonged creep life at 75 deg C. The creep rate and ductility are reduced. The influence on the creep properties increases with the amount of cold work. Cold work in compression applied along the creep load axis has no effect on the creep life or the creep rate. Nonetheless the ductility is still impaired. However, cold work in compression applied perpendicular to the creep load direction has a positive effect on the creep life. Cold work in both tension and compression results in a pronounced reduction of the initial creep strain, which is the strain obtained from the beginning of the loading until full creep load is achieved. Yet the area reduction is unaffected by the degree of cold work

Determination of the forming limit diagram of zinc electro-galvanized steel sheets

Directory of Open Access Journals (Sweden)

W. Fracz

2012-04-01

Full Text Available Forming limit curves (FLC of deep drawing steel sheets have been determined experimentally and calculated on the base of the material tensile properties following the Hill, Swift, Marciniak-Kuczyński and Sing-Rao methods. Only the FLC modeled from a singly linear forming limit stress curve exhibits good consistence with experimental curve. It was established that a linearized limit stress locus describes adequately the actual localized neck conditions for the material chosen in this study. The quantitative X-ray microanalysis of the Fe contents in the sheet surface layer composition was used to determine cracking limit curve (CLC of electro-galvanized steel sheet. The change in zinc layer (and base sheet metal thickness was used as a criteria in calculation of the CLC.

Plutonium Immobilization Program cold pour tests

International Nuclear Information System (INIS)

Hovis, G.L.; Stokes, M.W.; Smith, M.E.; Wong, J.W.

1999-01-01

The Plutonium Immobilization Program (PIP) is a joint venture between the Savannah River Site, Lawrence Livermore National Laboratory, Argonne National Laboratory, and Pacific Northwest National Laboratory to carry out the disposition of excess weapons-grade plutonium. This program uses the can-in-canister (CIC) approach. CIC involves encapsulating plutonium in ceramic forms (or pucks), placing the pucks in sealed stainless steel cans, placing the cans in long cylindrical magazines, latching the magazines to racks inside Defense Waste Processing Facility (DWPF) canisters, and filling the DWPF canisters with high-level waste glass. This process puts the plutonium in a stable form and makes it attractive for reuse. At present, the DWPF pours glass into empty canisters. In the CIC approach, the addition of a stainless steel rack, magazines, cans, and ceramic pucks to the canisters introduces a new set of design and operational challenges: All of the hardware installed in the canisters must maintain structural integrity at elevated (molten-glass) temperatures. This suggests that a robust design is needed. However, the amount of material added to the DWPF canister must be minimized to prevent premature glass cooling and excessive voiding caused by a large internal thermal mass. High metal temperatures, minimizing thermal mass, and glass flow paths are examples of the types of technical considerations of the equipment design process. To determine the effectiveness of the design in terms of structural integrity and glass-flow characteristics, full-scale testing will be conducted. A cold (nonradioactive) pour test program is planned to assist in the development and verification of a baseline design for the immobilization canister to be used in the PIP process. The baseline design resulting from the cold pour test program and CIC equipment development program will provide input to Title 1 design for second-stage immobilization. The cold pour tests will be conducted in two

Influence of Filler Alloy Composition and Process Parameters on the Intermetallic Layer Thickness in Single-Sided Cold Metal Transfer Welding of Aluminum-Steel Blanks

Science.gov (United States)

Silvayeh, Zahra; Vallant, Rudolf; Sommitsch, Christof; Götzinger, Bruno; Karner, Werner; Hartmann, Matthias

2017-11-01

Hybrid components made of aluminum alloys and high-strength steels are typically used in automotive lightweight applications. Dissimilar joining of these materials is quite challenging; however, it is mandatory in order to produce multimaterial car body structures. Since especially welding of tailored blanks is of utmost interest, single-sided Cold Metal Transfer butt welding of thin sheets of aluminum alloy EN AW 6014 T4 and galvanized dual-phase steel HCT 450 X + ZE 75/75 was experimentally investigated in this study. The influence of different filler alloy compositions and welding process parameters on the thickness of the intermetallic layer, which forms between the weld seam and the steel sheet, was studied. The microstructures of the weld seam and of the intermetallic layer were characterized using conventional optical light microscopy and scanning electron microscopy. The results reveal that increasing the heat input and decreasing the cooling intensity tend to increase the layer thickness. The silicon content of the filler alloy has the strongest influence on the thickness of the intermetallic layer, whereas the magnesium and scandium contents of the filler alloy influence the cracking tendency. The layer thickness is not uniform and shows spatial variations along the bonding interface. The thinnest intermetallic layer (mean thickness < 4 µm) is obtained using the silicon-rich filler Al-3Si-1Mn, but the layer is more than twice as thick when different low-silicon fillers are used.

Influence of cooling rate on phase formation in spray-formed H13 tool steel

Energy Technology Data Exchange (ETDEWEB)

McHugh, K.M. [Industrial Technology Department, Idaho National Laboratory, Idaho Falls, ID 83415-2050 (United States)], E-mail: kevin.mchugh@inl.gov; Lin, Y.; Zhou, Y.; Lavernia, E.J. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)

2008-03-25

Spray forming is an effective way to process many tool steels into near-net-shape molds, dies, and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern's features. The pattern is removed and the die insert is mounted in a standard mold base or holding block. This approach results in significant cost and lead-time savings compared to conventional machining. Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life compared to conventional dies of the same material and design. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die's properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate during spray processing and heat treatment of H13 tool steel influences phase formation. Porosity and hardness were evaluated over a range of deposit cooling rates and residual stresses were evaluated for a die in the as-deposited condition. Finally, the performance of spray-formed dies during production runs in forging, extrusion, and die casting is described.

Influence of cooling rate on phase formation in spray-formed H13 tool steel

International Nuclear Information System (INIS)

McHugh, K.M.; Lin, Y.; Zhou, Y.; Lavernia, E.J.

2008-01-01

Spray forming is an effective way to process many tool steels into near-net-shape molds, dies, and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern's features. The pattern is removed and the die insert is mounted in a standard mold base or holding block. This approach results in significant cost and lead-time savings compared to conventional machining. Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life compared to conventional dies of the same material and design. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die's properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate during spray processing and heat treatment of H13 tool steel influences phase formation. Porosity and hardness were evaluated over a range of deposit cooling rates and residual stresses were evaluated for a die in the as-deposited condition. Finally, the performance of spray-formed dies during production runs in forging, extrusion, and die casting is described

Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

Directory of Open Access Journals (Sweden)

Tomczak J.

2015-04-01

Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

Numerical modelling of the effect of using multi-explosives on the explosive forming of steel cones

OpenAIRE

De Vuyst, T; Kong, K; Djordjevic, N; Vignjevic, R; Campbell, JC; Hughes, K

2016-01-01

Modelling and analysis of underwater explosive forming process by using FEM and SPH formulation is presented in this work. The explosive forming of a steel cone is studied. The model setup includes a low carbon steel plate, plate holder, forming die as well as water and C4 explosive. The effect of multiple explosives on rate of targets deformation has been studied. Four different multi-explosives models have been developed and compared to the single explosive model. The formability of the ste...

Quantitative characterization of the atomic-scale structure of oxyhydroxides in rusts formed on steel surfaces

International Nuclear Information System (INIS)

Saito, M.; Suzuki, S.; Kimura, M.; Suzuki, T.; Kihira, H.; Waseda, Y.

2005-01-01

Quantitative X-ray structural analysis coupled with anomalous X-ray scattering has been used for characterizing the atomic-scale structure of rust formed on steel surfaces. Samples were prepared from rust layers formed on the surfaces of two commercial steels. X-ray scattered intensity profiles of the two samples showed that the rusts consisted mainly of two types of ferric oxyhydroxide, α-FeOOH and γ-FeOOH. The amounts of these rust components and the realistic atomic arrangements in the components were estimated by fitting both the ordinary and the environmental interference functions with a model structure calculated using the reverse Monte Carlo simulation technique. The two rust components were found to be the network structure formed by FeO 6 octahedral units, the network structure itself deviating from the ideal case. The present results also suggest that the structural analysis method using anomalous X-ray scattering and the reverse Monte Carlo technique is very successful in determining the atomic-scale structure of rusts formed on the steel surfaces

Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels

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Yanhui Wang

2016-11-01

Full Text Available In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

Rolling Contact Fatigue Performances of Carburized and High-C Nanostructured Bainitic Steels.

Science.gov (United States)

Wang, Yanhui; Zhang, Fucheng; Yang, Zhinan; Lv, Bo; Zheng, Chunlei

2016-11-25

In the present work, the nanostructured bainitic microstructures were obtained at the surfaces of a carburized steel and a high-C steel. The rolling contact fatigue (RCF) performances of the two alloy steels with the same volume fraction of undissolved carbide were studied under lubrication. Results show that the RCF life of the carburized nanostructured bainitic steel is superior to that of the high-C nanostructured bainitic steel in spite of the chemical composition, phase constituent, plate thickness of bainitic ferrite, hardness, and residual compressive stress value of the contact surfaces of the two steels under roughly similar conditions. The excellent RCF performance of the carburized nanostructured bainitic steel is mainly attributed to the following reasons: finer carbide dispersion distribution in the top surface, the higher residual compressive stress values in the carburized layer, the deeper residual compressive stress layer, the higher work hardening ability, the larger amount of retained austenite transforming into martensite at the surface and the more stable untransformed retained austenite left in the top surface of the steel.

Behavior of stainless steels in pressurized water reactor primary circuits

International Nuclear Information System (INIS)

Féron, D.; Herms, E.; Tanguy, B.

2012-01-01

Stainless steels are widely used in primary circuits of pressurized water reactors (PWRs). Operating experience with the various grades of stainless steels over several decades of years has generally been excellent. Nevertheless, stress corrosion failures have been reported in few cases. Two main factors contributing to SCC susceptibility enhancement are investigated in this study: cold work and irradiation. Irradiation is involved in the stress corrosion cracking and corrosion of in-core reactor components in PWR environment. Irradiated assisted stress corrosion cracking (IASCC) is a complex and multi-physics phenomenon for which a predictive modeling able to describe initiation and/or propagation is not yet achieved. Experimentally, development of initiation smart tests and of in situ instrumentation, also in nuclear reactors, is an important axis in order to gain a better understanding of IASCC kinetics. A strong susceptibility for SCC of heavily cold worked austenitic stainless steels is evidenced in hydrogenated primary water typical of PWRs. It is shown that for a given cold-working procedure, SCC susceptibility of austenitic stainless steels materials increases with increasing cold-work. Results have shown also strong influences of the cold work on the oxide layer composition and of the maximum stress on the time to fracture.

The evolution with strain of the stored energy in different texture components of cold-rolled IF steel revealed by high resolution X-ray diffraction

Energy Technology Data Exchange (ETDEWEB)

Wauthier-Monnin, A. [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France); ArcelorMittal Research Voie Romaine BP 30320, 57 283 Maizières-les Metz (France); Chauveau, T.; Castelnau, O. [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France); Réglé, H. [ArcelorMittal Research Voie Romaine BP 30320, 57 283 Maizières-les Metz (France); Bacroix, B., E-mail: brigitte.bacroix@univ-paris13.fr [LSPM–CNRS, Université Paris 13, 99, Av. J.B. Clément, 93430 Villetaneuse (France)

2015-06-15

During the deformation of low carbon steel by cold-rolling, dislocations are created and stored in grains depending on local crystallographic orientation, deformation, and deformation gradient. Orientation dependent dislocation densities have been estimated from the broadening of X-ray diffraction lines measured on a synchrotron beamline. Different cold-rolling levels (from 30% to 95% thickness reduction) have been considered. It is shown that the present measurements are consistent with the hypothesis of the sole consideration of screw dislocations for the analysis of the data. The presented evolutions show that the dislocation density first increases within the α fiber (=(hkl)<110>) and then within the γ fiber (=(111)). A comparison with EBSD measurements is done and confirms that the storage of dislocations during the deformation process is orientation dependent and that this dependence is correlated to the cold-rolling level. If we assume that this dislocation density acts as a driving force during recrystallization, these observations can explain the fact that the recrystallization mechanisms are generally different after moderate or large strains. - Highlights: • Dislocation densities are assessed by XRD in main texture components of a steel sheet. • Dislocation densities vary with both strain and texture components. • The analysis relies on the sole presence of screw dislocations. • The measured dislocation densities include the contribution of both SSD and GND.

Stainless steels for cryogenic bolts and nuts

International Nuclear Information System (INIS)

Leroy, F.; Rabbe, P.; Odin, G.

1975-01-01

Stainless steel for cryogenic applications are generally austenitic steels which, under the effect of cold-drawing, can or cannot undergo a partial martensitic transformation according to their composition. It has been shown that very high ductility and endurance characteristics at low temperatures, together with very high yield strength and resistances values, can be attained with grades of nitrogenous steels of types Z2CN18-10N and Z3CMN18-8-6N. Optimum ductility values are obtained by employing to the best possible, the martensitic transformations which develop during cold-drawing. From the plotting of the rational traction curves, it is possible to analyse very simply the influence of the composition on the martensitic transformations [fr

Cymbopogon citratus and NaNO2 Behaviours in 3.5% NaCl-Immersed Steel-Reinforced Concrete: Implications for Eco-Friendly Corrosion Inhibitor Applications for Steel in Concrete

Directory of Open Access Journals (Sweden)

Joshua Olusegun Okeniyi

2018-01-01

Full Text Available This paper studies behaviours of Cymbopogon citratus leaf-extract and NaNO2, used as equal-mass admixture models, in 3.5% NaCl-immersed steel-reinforced concrete by nondestructive electrochemical methods and by compressive-strength improvement/reduction effects. Corrosion-rate, corrosion-current, and corrosion-potential constitute electrochemical test-techniques while compressive-strength effect investigations followed ASTM C29 and ASTM C33, in experiments using positive-controls for the electrochemical and compressive-strength studies. Analyses of the different electrochemical test-results mostly portrayed agreements on reinforcing-steel anticorrosion effects by the concentrations of natural plant and of chemical admixtures in the saline/marine simulating-environment and in the distilled H2O (electrochemical positive control of steel-reinforced concrete immersions. These indicated that little amount (0.0833% cement for concrete-mixing of Cymbopogon citratus leaf-extract was required for optimal inhibition efficiency, η = 99.35%, on reinforcing-steel corrosion, in the study. Results of compressive-strength change factor also indicated that the 0.0833% Cymbopogon citratus concentration outperformed NaNO2 admixture concentrations also in compressive-strength improvement effects on the NaCl-immersed steel-reinforced concrete. These established implications, from the study, on the suitability of the eco-friendly Cymbopogon citratus leaf-extract for replacing the also highly effective NaNO2 inhibitor of steel-in-concrete corrosion in concrete designed for the saline/marine service-environment.

Distribution of Microstructure and Vickers Hardness in Spur Bevel Gear Formed by Cold Rotary Forging

Directory of Open Access Journals (Sweden)

Wuhao Zhuang

2014-11-01

Full Text Available Cold rotary forging is a novel metal forming technology which is widely used to produce the high performance gears. Investigating the microstructure and mechanical property of cold rotary forged gears has a great significance in improving their service performance. In this study, the grain morphology in different regions of the spur bevel gear which is processed by cold rotary forging is presented. And the distribution regulars of the grain deformation and Vickers hardness in the transverse and axial sections of the gear tooth are studied experimentally. A three-dimensional rigid-plastic FE model is developed to simulate the cold rotary forging process of a spur bevel gear under the DEFORM-3D software environment. The variation of effective strain in the spur bevel gear has been investigated so as to explain the distribution regulars of the microstructure and Vickers hardness. The results of this research thoroughly reveal the inhomogeneous deformation mechanisms in cold rotary forging of spur bevel gears and provide valuable guidelines for improving the performance of cold rotary forged spur bevel gears.

Semisolid forming of 44MnSiV6 microalloyed steel

Science.gov (United States)

Plata, Gorka; Lozares, Jokin; Hurtado, Iñaki; Azpilgain, Zigor; Idoyaga, Zuriñe

2018-05-01

Globalisation is forcing many sectors to be more cost-effective due to the low manpower cost of developing countries. This, in combination with European trends of green production and reduction of emissions, enhances the necessity of advanced technologies to remain at the forefront of the market. It is precisely in this field where the Semisolid forming (SSF) exhibits a great potential. In Mondragon Unibertsitatea, it has been demonstrated the capability of producing sound components of 42CrMo4 and S48C steels by saving material, energy and attaining as hot forged properties. To make the process even more cost-effective, it has also been proved the capacity of SSF 44MnSiV6 microalloyed steel that enables the striking of the post processing heat treatment.

Effect of ageing on the microstructural stability of cold-worked titanium-modified 15Cr-15Ni-2.5Mo austenitic stainless steel

International Nuclear Information System (INIS)

Venkadesan, S.; Bhaduri, A.K.; Rodriguez, P.; Padmanabhan, K.A.

1992-01-01

A titanium-modified 15Cr-15Ni-2.5Mo austenitic stainless steel conforming to ASTM A 771 (UNS S 38660), commercially called Alloy D9, is being indigenously developed for application as material for the fuel clad and the hexagonal wrapper for fuel subassemblies of the Prototype Fast Breeder Reactor. As this material would be used in the cold-worked condition and would be subjected to prolonged exposure to elevated service temperatures, the effect of ageing on the microstructural stability was studied as a function of the amount of cold work. The material was given 2.5-30% prior cold work and then aged at temperatures in the range 923 to 1173 K for times ranging from 0.25 to 1000 h. Hardness measurements made before and after ageing were correlated with the Larson-Miller parameter to determine the highest stable prior cold-work level. Optical microscopy was used to study the microstructural changes. The influence of prolonged exposure for two and three years at the operating temperatures of clad and wrapper, on the elevated temperature tensile properties of a 20% prior cold-worked Alloy D9 was also studied through accelerated ageing treatments based on the present parametric approach. (orig.)

Coating Properties of WC-Ni Cold Spray Coating for the Application in Secondary Piping System of Nuclear Power Plants

Energy Technology Data Exchange (ETDEWEB)

Kim, JeongWon; Kim, Seunghyun; Kim, Ji Hyun [UNIST, Ulsan (Korea, Republic of)

2015-10-15

As a result of FAC(flow accelerated corrosion), severe accidents, failure of carbon steel like a Mihama Unit-3 occurred. Chemical composition change of carbon steel or coating to inner surface is one of methods to improve corrosion properties. Among them, thermal spray coating is convenient solution to apply at industry. Powder is melted at blast furnace and ejected to substrate. After adhesion, substrate and coating layer is cooled down and coated layer protects steel from corrosion finally. However high thermal energy is transferred to substrate and coating layer so it leads high thermal residual stress in coating procedure. Besides, high temperature for melting powder makes unexpected chemical reaction of powder like an oxidation or carburization. Whereas, cold spray uses low temperature comparing with other thermal spray. Thermal energy is used for not melting powder but high kinetic energy of powder and plastic deformation during collision. Therefore, fuel such as oxygen-acetylene gas is not needed. It needs carrier gas, compressed air, nitrogen or helium, to increase kinetic energy of powder and move powder to substrate. Comparing cold spray with high velocity oxy fuel (HVOF), one of thermal spray, cold spray coating layer contains only WC and Co. One of other problem about WC is brittleness during coating. To improve deformability of WC, binder metal is added. For example, Co, Cr, Ni, Cu, Al, Fe or etc. Additionally, binder metal lowering melting temperature of composite powder increases coating properties. Among them, Co which is widely used as binder metal maintains mechanical properties like a hardness and improves corrosion properties. Therefore Co is not suitable for binder metal of WC coating. In contrast, Ni has better corrosion resistance to alkaline environment and makes lower melting temperature. Moreover, in a view of cold spray, FCC structure has better deformability than BCC or HCP, and BCC has lowest deformability. WC is BCC structure so it

Tensile Fracture Behavior of Progressively-Drawn Pearlitic Steels

Directory of Open Access Journals (Sweden)

Jesús Toribio

2016-05-01

Full Text Available In this paper a study is presented of the tensile fracture behavior of progressively-drawn pearlitic steels obtained from five different cold-drawing chains, including each drawing step from the initial hot-rolled bar (not cold-drawn at all to the final commercial product (pre-stressing steel wire. To this end, samples of the different wires were tested up to fracture by means of standard tension tests, and later, all of the fracture surfaces were analyzed by scanning electron microscopy (SEM. Micro-fracture maps (MFMs were assembled to characterize the different fractographic modes and to study their evolution with the level of cumulative plastic strain during cold drawing.

Visualization of hydrogen in steels by secondary ion mass spectrometry

International Nuclear Information System (INIS)

Takai, Kenichi

2000-01-01

Secondary ion mass spectrometry (SIMS) enables us to visualize hydrogen trapping sites in steels. Information about the hydrogen trapping sites in high-strength steels by SIMS is very important to discuss environmental embrittlement mechanism for developing steels with a high resistance to the environmental embrittlement. Secondary ion image analysis by SIMS has made possible to visualize the hydrogen and deuterium trapping sites in the steels. Hydrogen in tempered martensite steels containing Ca tends to accumulate on inclusions, at grain boundaries, and in segregation bands. Visualization of hydrogen desorption process by secondary ion image analysis confirms that the bonding between the inclusions and the hydrogen is strong. Cold-drawn pearlite steels trap hydrogen along cold-drawing direction. Pearlite phase absorbs the hydrogen more than ferrite phase does. This article introduces the principle of SIMS, its feature, analysis method, and results of hydrogen visualization in steels. (author)

Deformation Characteristic and Constitutive Modeling of 2707 Hyper Duplex Stainless Steel under Hot Compression

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Huabing Li

2016-09-01

Full Text Available Hot deformation behavior and microstructure evolution of 2707 hyper duplex stainless steel (HDSS were investigated through hot compression tests in the temperature range of 900–1250 °C and strain rate range of 0.01–10 s−1. The results showed that the flow behavior strongly depended on strain rate and temperature, and flow stress increased with increasing strain rate and decreasing temperature. At lower temperatures, many precipitates appeared in ferrite and distributed along the deformation direction, which could restrain processing of discontinuous dynamic recrystallization (DRX because of pinning grain boundaries. When the temperature increased to 1150 °C, the leading softening behaviors were dynamic recovery (DRV in ferrite and discontinuous DRX in austenite. When the temperature reached 1250 °C, softening behavior was mainly DRV in ferrite. The increase of strain rate was conducive to the occurrence of discontinuous DRX in austenite. A constitutive equation at peak strain was established and the results indicated that 2707 HDSS had a higher Q value (569.279 kJ·mol−1 than other traditional duplex stainless steels due to higher content of Cr, Mo, Ni, and N. Constitutive modeling considering strain was developed to model the hot deformation behavior of 2707 HDSS more accurately, and the correlation coefficient and average absolute relative error were 0.992 and 5.22%, respectively.

Experimental Results Obtained with Air Liquide Cold Compression System CERN LHC and SNS Projects

CERN Document Server

Delcayre, F; Hamber, F; Hilbert, B; Monneret, E; Toia, J L

2006-01-01

Large scale collider facilities will make intensive use of superconducting magnets, operating below 2.0 K. This dictates high‐capacity refrigeration systems operating below 2.0 K. These systems, making use of cryogenic centrifugal compressors in a series arrangement with room temperature screw compressors will be coupled to a refrigerator, providing a certain power at 4.5 K. A first Air Liquide Cold Compression System (CCS) unit was built and delivered to CERN in 2001. Installed at the beginning of 2002, it was commissioned and tested successfully during year 2002. A series of four sets of identical CCS were then tested in 2004. Another set of four cryogenic centrifugal compressors (CCC) has been delivered to Thomas Jefferson National Accelerator Facility (JLAB) for the Spallation Neutron Source (SNS) in 2002. These compressors were tested and commissioned from December 2004 to July 2005. The experimental results obtained with these systems will be presented and discussed: the characteristics of the CCC wil...

On choice of tempered steels

International Nuclear Information System (INIS)

Govorov, A.A.; Pan'shin, I.F.; Rakhmanov, V.I.

1978-01-01

For the purpose of developing a graphical method for choosing structural steels, a change in the propagation work of a crack and in the critical temperature of brittleness of 40, 40Kh, 40KhN, and 40KhNM steels, was examined depending on the hardness after hardening and tempering. A diagram enabling to choose the grade of steel for making an article of known dimensions according to the preset values of its mechanical properties has been plotted. The developed selection scheme takes into account the hardenability of steels and the influence of the hardness after thermal treatment on the cold-shortness of steel

Reversed straining in axisymmetric compression test

DEFF Research Database (Denmark)

Arentoft, Mogens; Wanheim, Tarras; Lindegren, Maria

2005-01-01

A large group of the cold forging processes is carried out in a thick – walled container with the deformation force transmitted through a punch moving axially in the container. The work piece, being entrapped between punch and container will expand and exert a radial pressure resulting in an expa...... to simulate these conditions a reversed axisymmetrical material tester is designed and constructed. Three different materials were tested, aluminum alloy AA6082, technically pure copper (99.5%) and cold forging steel Ma8, at different temperatures found during cold forging....

BENEFITS AND CHALLENGES OF VARIABLE COMPRESSION RATIO AT DIESEL ENGINES

Directory of Open Access Journals (Sweden)

Radivoje B Pešić

2010-01-01

Full Text Available The compression ratio strongly affects the working process and provides an exceptional degree of control over engine performance. In conventional internal combustion engines, the compression ratio is fixed and their performance is therefore a compromise between conflicting requirements. One fundamental problem is that drive units in the vehicles must successfully operate at variable speeds and loads and in different ambient conditions. If a diesel engine has a fixed compression ratio, a minimal value must be chosen that can achieve a reliable self-ignition when starting the engine in cold start conditions. In diesel engines, variable compression ratio provides control of peak cylinder pressure, improves cold start ability and low load operation, enabling the multi-fuel capability, increase of fuel economy and reduction of emissions. This paper contains both theoretical and experimental investigation of the impact that automatic variable compression ratios has on working process parameters in experimental diesel engine. Alternative methods of implementing variable compression ratio are illustrated and critically examined.

Determination of the mechanical properties of solid and cellular polymeric dosage forms by diametral compression.

Science.gov (United States)