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Sample records for cold rolled sheet

  1. Finite Element Modeling of Strain Distribution through Sheet Thickness during Cold Rolling with Grooved Rolls

    Directory of Open Access Journals (Sweden)

    Pesin A.

    2015-01-01

    Full Text Available Plastic strain control of aluminum alloys are of importance for improvement of sheet microstructure and properties. The paper presents a numerical analysis of the strain distribution through pure Al sheet thickness during cold rolling with flat and grooved rolls. FEM simulations were carried out with using software DEFORM 3D. For verification of the numeric modeling results, the experimental analysis was carried out. The influence of the roll shape on strain distribution through Al sheet thickness was studied. It was shown that the strain effective increases from 0.9 to 1.5 during cold rolling with grooved rolls, when depth of indentation of grooved rolls in sheet increases from 0.25 to 0.50 mm. FE model can be used to optimize the cold rolling process to improve microstructure and mechanical properties of aluminum sheets.

  2. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Xianglong, E-mail: 215454278@qq.com; Liu, Zhenyu, E-mail: zyliu@mail.neu.edu.cn; Li, Haoze; Wang, Guodong

    2017-07-01

    Highlights: • The experimental materials used in the study are based on strip casting. • Magnetic properties between warm rolled and cold rolled sheets are investigated. • Cold rolled 6.5% Si sheet has better magnetic properties than warm rolled sheet. • The γ and λ-fiber recrystallization textures can be optimized after cold rolling. • Cold rolling should be more suitable for fabricating 6.5% Si steel thin sheets. - Abstract: 6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  3. Anisotropy of thermal fatigue properties of cold-rolled TiNi sheet

    NARCIS (Netherlands)

    Mulder, J.H.; Mulder, J.H.; Thoma, P.E.; Beyer, J.

    1994-01-01

    The texture of cold-rolled and heat-treated TiNi sheet has been measured and designated as {110}(110)p. This material has been used in thermal fatigue tests during and after which the anisotropy and development of several thermomechanical properties, such as transformation temperatures and strains,

  4. Proposal of control system of surface brightness of rolled sheet in cold rolling. Reikan atsuen ni okeru ita hyomen kotaku no seigyo system no teian

    Energy Technology Data Exchange (ETDEWEB)

    Azushima, A.; Iyanagi, Y.; Degawa, H.; Noro, K. (Yokohama National Univ., Yokohama, (Japan). Faculty of Engineering Daido Chemical Industry Co. Ltd., Tokyo, (Japan))

    1990-04-01

    The relation was systematically examined between the surface quality of a rolled sheet in cold rolling and tribological factors (rolling speed, reduction, viscosity of lubricant, surface roughnesses of a roll and sheet). In the case where the surface roughnesses of rolls and sheets were smooth, the surface brightness decreased with an increase in rolling speed and viscosity, resulting in rough surfaces. The dependence of the rolling speed, viscosity and roughness on the brightness was equal to that on an oil film thickness, and the brightness of rolled sheets could be thus expressed as the function of only the oil film thickness. In the case those were rough, the roughness had a great influence on the surface quality of rolled sheets, and the brightness could be expressed as the function of the oil film thickness and roughnesses of rolls and sheets before rolling. Based on these relations, the system was proposed capable of estimating and controlling the brightness of rolled sheets from/by conditions before rolling. 13 refs., 16 figs., 1 tab.

  5. Multi objective Taguchi optimization approach for resistance spot welding of cold rolled TWIP steel sheets

    Science.gov (United States)

    Tutar, Mumin; Aydin, Hakan; Bayram, Ali

    2017-08-01

    Formability and energy absorption capability of a steel sheet are highly desirable properties in manufacturing components for automotive applications. TWinning Induced Plastisity (TWIP) steels are, new generation high Mn alloyed steels, attractive for the automotive industry due to its outstanding elongation (%40-45) and tensile strength (~1000MPa). So, TWIP steels provide excellent formability and energy absorption capability. Another required property from the steel sheets is suitability for manufacturing methods such as welding. The use of the steel sheets in the automotive applications inevitably involves welding. Considering that there are 3000-5000 welded spots on a vehicle, it can be interpreted that one of the most important manufacturing method is Resistance Spot Welding (RSW) for the automotive industry. In this study; firstly, TWIP steel sheet were cold rolled to 15% reduction in thickness. Then, the cold rolled TWIP steel sheets were welded with RSW method. The welding parameters (welding current, welding time and electrode force) were optimized for maximizing the peak tensile shear load and minimizing the indentation of the joints using a Taguchi L9 orthogonal array. The effect of welding parameters was also evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results.

  6. Texture analysis and accuracy of the measurement in cold rolled aluminum sheets using neutron diffraction

    International Nuclear Information System (INIS)

    Park, No Jin; Lee, Moon Kyu; Kim, Sung Jin; Seong, Baek Seok; Lee, Chang Hee; Shin, Eun Joo

    2000-01-01

    The neutron diffraction method is a powerful technique for the texture investigation owing to its high penetration capability, when compared with the X-ray diffraction method. The complete pole figures can be measured and the whole through-thickness texture can be analysed with the neutron diffraction method. Accordingly, the texture measured by means of the neutron diffraction is successfully applied to evaluate the anisotropic properties of the textured materials. Cold rolling of aluminum sheets was carried out with and without lubrication to investigate the formation of inhomogeneous textures as well as to compare the both measurement techniques (neutron and X-ray). The texture of the cold rolled aluminum sheets mainly resides along β-fiber. However, rolling without lubrication led to the formation of the (001)smaller than 110 greater than orientation at the surface layer which was clearly confirmed by X-ray diffraction. With neutron diffraction the whole through-thickness textures were measured. Accuracy of the measurement and texture analysis was estimated using such parameters as RP (hk1) , RP1 (hk1 )-value, PF (hk1) -dispersion and ΔC. It is proved that the texture analysis by the neutron diffraction is more accurate than that by the X-ray diffraction. (author)

  7. Microstructure and texture evolution of cold-rolled deep-drawing steel sheet during annealing

    Science.gov (United States)

    Zhou, Le-yu; Wu, Lei; Liu, Ya-zheng; Cheng, Xiao-jie; Sun, Jin-hong

    2013-06-01

    In accordance with experimental results about the annealing microstructure and texture of cold-rolled deepdrawing sheet based on the compact strip production (CSP) process, a two-dimensional cellular automation simulation model, considering real space and time scale, was established to simulate recrystallization and grain growth during the actual batch annealing process. The simulation results show that pancaked grains form during recrystallization. {111} advantageous texture components become the main parts of the recrystallization texture. After grain growth, the pancaked grains coarsen gradually. The content of {111} advantageous texture components in the annealing texture increases from 55vol% to 65vol%; meanwhile, the contents of {112} and {100} texture components decrease by 4% and 8%, respectively, compared with the recrystallization texture. The simulation results of microstructure and texture evolution are also consistent with the experimental ones, proving the accuracy and usefulness of the model.

  8. Neutron and X-ray diffraction analysis of residual stresses in cold-rolled pearlitic steel sheet

    Czech Academy of Sciences Publication Activity Database

    Seefeldt, M.; Walentek, A.; Van Houtte, P.; Vrána, Miroslav; Lukáš, Petr

    524/525, - (2006), s. 375-380 ISSN 0255-5476 Institutional research plan: CEZ:AV0Z10480505 Keywords : pearlitic steel sheet * cold rolling * residual stresses Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 0.399, year: 2005

  9. High Strength, Utilizable Ductility and Electrical Conductivity in Cold Rolled Sheets of Cu-Cr-Zr-Ti Alloy

    Science.gov (United States)

    Chenna Krishna, S.; Karthick, N. K.; Sudarshan Rao, G.; Jha, Abhay K.; Pant, Bhanu; Cherian, Roy M.

    2018-02-01

    The microstructure and properties of Cu-0.5Cr-0.03Zr-0.04Ti (wt.%) alloy subjected to cold rolling and aging were investigated using hardness and electrical conductivity measurement, tensile testing, and transmission electron microscopy. Plates subjected to 85% reduction in thickness showed significant improvement in the strength compared to solution treated and aged condition. By proper selection of aging temperature, ductility could be significantly improved without reduction in the strength. Aging of the cold rolled sheet at 420 °C for 1 h yielded an ultimate tensile strength and yield strength of 540 and 460 MPa, respectively. On the other hand, total and uniform elongation was 16 and 12%, respectively, with an electrical conductivity of 65 %IACS. The combination of properties achieved after cold rolling and aging is attributed to the higher dislocation density, ultrafine grains and nano-sized chromium precipitates.

  10. INCREASING STAMPING FORMABILITY OF LOW-CARBON COLD ROLLED THIN STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    I. Tatarkina

    2015-12-01

    Full Text Available The use of surfactant (épila was studied as a method for improving the cold-formability of steel sheets. The factors of the resulting effect were analyzed. Application of épila significantly reduces the surface roughness and decreases the stress concentrates. Epilam fills pores and microcracks, displaces moisture and gases, thereby reducing metal embrittlement. The application of épila pro-vides the highest category of drawing the low carbon sheet steel 08kp.

  11. Ultra-thin grain-oriented silicon steel sheet fabricated by a novel way: Twin-roll strip casting and two-stage cold rolling

    Science.gov (United States)

    Wang, Yin-Ping; Liu, Hai-Tao; Song, Hong-Yu; Liu, Jia-Xin; Shen, Hui-Ying; Jin, Yang; Wang, Guo-Dong

    2018-04-01

    0.05-0.15 mm-thick ultra-thin grain-oriented silicon steel sheets were successfully produced by a novel processing route including strip casting, hot rolling, normalizing, two-stage cold rolling with intermediate annealing, primary recrystallization annealing and secondary recrystallization annealing. The evolutions of microstructure, texture and inhibitor along the processing were briefly investigated. The results showed that the initial Goss orientation originated due to the heterogenous nucleation of δ-ferrite grains during solidification. Because of the lack of shear deformation, only a few Goss grains were observed in the hot rolled sheet. After the first cold rolling and intermediate annealing, Goss texture was enhanced and distributed in the whole thickness. A small number of Goss grains having a high fraction of high energy boundaries exhibited in the primary recrystallization annealed sheet. A large number of fine and dispersed MnS and AlN and a few co-precipitates MnS and AlN with the size range of 10-70 nm were also observed. Interestingly, a well-developed secondary recrystallization microstructure characterized by 10-60 mm grains and a sharp Goss texture were finally produced in the 0.05-0.15 mm-thick ultra-thin sheets. A magnetic induction B8 of 1.72-1.84 T was obtained. Another new finding was that a few {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains also can grow up abnormally because of the high fraction of high energy boundaries and the size and number advantage, respectively. These non-Goss grains finally deteriorated the magnetic properties of the ultra-thin sheets. In addition, low surface energies of {hk0} planes may also contribute to the abnormal growth of Goss, {2 3 0}〈0 0 1〉 and {2 1 0}〈1 2 7〉 grains.

  12. Imposition of Antidumping Duty (BAMD Towards China’s Cold Rolled Coil/Sheet (CRC/S Products

    Directory of Open Access Journals (Sweden)

    Lila Pratiwi

    2013-05-01

    Full Text Available Steel industry is a strategic sector in the economy of a country. Steel industry in Indonesia has not been able to fulfill their domestic demand that is still necessary to import steel product. However, many of these imported products are sold at dumping prices, especially those from china giving rise to unfair trade. One of trade remedy measures as a result of unfair trade remedies can recover trough the imposition of antidumping duty. In 2013, Indonesia imposes antidumping duty for Cold Rolled Coil/Sheet (CRC/S from China and other countries. Imposition of antidumping duty will be analyzed descriptively with the antidumping agreement conformity. While, it cannot be denied that political factors also determine imposition of antidumping duty. It is need to use analytical theory of justice in order to enforce fair-trade

  13. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-15

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15–90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B{sub 8} and iron loss P{sub 10/400} was 1.79 T and 6.9 W/kg, respectively. - Highlights: • Ultra-thin grain-oriented silicon steel was produced by strip casting process. • Microstructure, texture and inhibitor evolution was briefly investigated. • Goss texture was absent in primary recrystallization annealed sheet. • MnS precipitates with a size range of 15–90 nm formed after normalizing. • A complete secondary recrystallization microstructure was produced.

  14. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Science.gov (United States)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50-20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient kh considering average grain size and ε is established. The magnetic flux density at 800 A/m (B8) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B50) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel.

  15. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    International Nuclear Information System (INIS)

    Qin, Jing; Yang, Ping; Mao, Weimin; Ye, Feng

    2015-01-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k h considering average grain size and ε is established. The magnetic flux density at 800 A/m (B 8 ) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B 50 ) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel

  16. Effect of texture and grain size on the magnetic flux density and core loss of cold-rolled high silicon steel sheets

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Jing [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Yang, Ping, E-mail: yangp@mater.ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Mao, Weimin [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ye, Feng [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2015-11-01

    The effects of texture and grain size on the magnetic flux density and core loss (50–20 kHz) of 0.23 mm-thick cold-rolled high silicon steel sheets are investigated by means of electron back-scattered diffraction (EBSD), loss separation, and anisotropy parameter (ε) calculation. A model of the hysteresis loss coefficient k{sub h} considering average grain size and ε is established. The magnetic flux density at 800 A/m (B{sub 8}) is closely related to the volume fraction of η-fiber-oriented grains, while the magnetic flux density at 5000 A/m (B{sub 50}) is closely related to the volume fractions of γ- and λ-fiber-oriented grains in high silicon steel. The hysteresis loss of high silicon steel can be greatly reduced by increasing the grain size and optimizing the texture of the sheets. Although increases in frequencies decrease the effect of texture on core loss, the effect cannot be ignored. As annealing temperature and time increase, the relative difference in core loss between the rolling direction (RD) and the transverse direction (TD) is maintained at higher frequencies because of increases in grain size, decreases in γ texture, and maintenance of a strong η texture. Texture and grain size jointly affect the high-frequency core loss of high silicon steel. - Highlights: • A model of hysteresis loss coefficient considering anisotropy parameter is obtained. • Effect of texture on high-frequency core loss of high-silicon steel cannot be ignored. • Texture and grain size jointly affect high-frequency core loss of high-silicon steel.

  17. Simulation and optimization of the cold roll-forming process

    Science.gov (United States)

    Sheu, Jinn-Jong

    2004-06-01

    In this paper, the cold roll-forming process of steel was simulated. The FEM model of rollers was built in the LS-DYNA software. There are six stands used in the cold-roll-forming process simulation. The frictions of the tools were determined by the comparison of the cold-roll-forming results and the simulation deformation. Many friction conditions were tested to approach the experimental results of the forming experiments. The blanks were pushed through the rollers in the roll-forming machine. While in the simulation, the rollers were running over the fixed-end blank instead of moving the materials. The resulted motion is the same but the boundary conditions were easier to specify and control. The rolling speeds in the simulation were higher to save the calculation time but still confirm to the experiment results. The simulation results shown the axial and the shear strains were induced during the bending process of sheet metal. The thickness of the sheet metal was varied very slightly during the roll-forming process. The dimension and shape of the cold roll-formed specimens were in good agreement with the experiment results. The Taguchi method was adopted to design an optimum roll flower.

  18. Imposition of Antidumping Duty (BAMD) Towards China€™s Cold Rolled Coil/Sheet (CRC/S) Products

    OpenAIRE

    Pratiwi, Lila

    2013-01-01

    Steel industry is a strategic sector in the economy of a country. Steel industry in Indonesia has not been able to fulfill their domestic demand that is still necessary to import steel product. However, many of these imported products are sold at dumping prices, especially those from china giving rise to unfair trade. One of trade remedy measures as a result of unfair trade remedies can recover trough the imposition of antidumping duty. In 2013, Indonesia imposes antidumping duty for Cold Rol...

  19. Texture comparison between cold rolled and cryogenically rolled pure copper

    OpenAIRE

    Lapeire, Linsey; Sidor, J; Lombardia, EM; Verbeken, Kim; De Graeve, Iris; Terryn, H; Kestens, Leo

    2015-01-01

    Nowadays, there is a considerable scientific interest in bulk ultrafine grained materials, due to their potential for superior mechanical properties. One of the possible formation methods of nano-grained materials is cryogenic rolling. The influence of rolling at cryogenic temperatures has been investigated. Significant differences in the textures and the microstructures can be observed between the cryogenically rolled copper and conventionally cold rolled copper, reduced to the same thickness.

  20. Correlating microstructure and texture in cold-rolled Ta ingot

    International Nuclear Information System (INIS)

    Feng, C.; Kumar, P.

    1989-01-01

    An analysis of tantalum ingot cold-rolled and annealed under different conditions reveals several correlations between the microstructure, developed textures and thermomechanical processing parameters. For example, the hardness of rolled sheet is not significantly affected by the amount of reduction prior to the final anneal, while the final grain size decreases with an increasing number of intermediate annealing steps. Four classes of texture are found in the cold-rolled tantalum, but the finger-grained classes can only be produced via a 70 percent reduction in thickness prior to the final anneal. Although ample dislocation debris is produced by the rolling operation, clearly defined line dislocations and dislocations networks are absent, indicating that full recrystallization is not achieved in the finished sheets. A large concentration of ledge dislocations at the grain boundary regions is considered an important contributor to the good formability of tantalum

  1. Experimental Analysis and Mathematical Modeling on Mg-Li Alloy Sheets with Three Crystal Structures during Cold Rolling and Heat Treatment.

    Science.gov (United States)

    Tang, Yan; Le, Qichi; Wang, Tong; Chen, Xingrui

    2017-10-12

    The microstructural evolution, mechanical properties, and mathematical relationship of an α, α + β, and β phase Mg-Li alloy during the cold rolling and annealing process were investigated. The results showed that the increased Li element gradually transformed the Mg matrix structure from hcp to bcc. Simultaneously, the alloy plasticity was improved remarkably during cold rolling. In the annealing process, a sort of abnormal grain growth was found in Mg-11Li-3Al-2Zn-0.2Y, but was not detected in Mg-5Li-3Al-2Zn-0.2Y and Mg-8Li-3Al-2Zn-0.2Y. Moreover, the mechanical properties of alloy were evidently improved through a kind of solid solution in the β matrix. To accurately quantify this strengthening effect, the method of mathematical modeling was used to determine the relationship between strength and multiple factors.

  2. Cold rolling precision forming of shaft parts theory and technologies

    CERN Document Server

    Song, Jianli; Li, Yongtang

    2017-01-01

    This book presents in detail the theory, processes and equipment involved in cold rolling precision forming technologies, focusing on spline and thread shaft parts. The main topics discussed include the status quo of research on cold rolling precision forming technologies; the design and calculation of process parameters; the numerical simulation of cold rolling forming processes; and the equipment used in cold rolling forming. The mechanism of cold rolling forming is extremely complex, and research on the processes, theory and mechanical analysis of spline cold rolling forming has remained very limited to date. In practice, the forming processes and production methods used are mainly chosen on the basis of individual experience. As such, there is a marked lack of both systematic, theory-based guidelines, and of specialized books covering theoretical analysis, numerical simulation, experiments and equipment used in spline cold rolling forming processes – all key points that are included in this book and ill...

  3. Accumulative Roll Bonding of Aluminum/Stainless Steel Sheets

    Directory of Open Access Journals (Sweden)

    Navid Mohammad Nejad Fard

    2017-06-01

    Full Text Available An Al/Stainless Steel/Al lamellar composite was produced by roll bonding of the starting sheets at 400 °C. Afterward, the roll bonded sheet was cut in half and the accumulative roll bonding (ARB process at room temperature was applied seven times. As a result, the central steel layer fractured and distributed in the Al matrix among different layers introduced by the repetition of roll bonding process. The tensile results showed that the roll bonded sheet has much higher strength and strength to weight ratio compared with the initial aluminum sheet as a result of the presence of continuous steel core. However, poor ductility properties were observed during tensile test, which were ascribed to the increasing deformation resistance and localized thinning of the central stainless steel sheet during the roll bonding process. The ARBed sample exhibited lower strength compared with the roll bonded sheet due to the breakup of stainless steel layer into many small segments. Anyway, an ultrafine grained microstructure with average grain size of 400 nm in the aluminum matrix and 71% strain-induced martensite in the steel segments were detected by the electron backscattered diffraction (EBSD technique, which were found to be responsible for the enhancement of mechanical properties compared with the initial aluminum sheet.

  4. Lubrication in cold rolling : Numerical simulation using multigrid techniques

    NARCIS (Netherlands)

    Lugt, Pieter Martin

    1992-01-01

    In the cold rolling process a lubricant is applied on the rolls and/or the strip mate­rial. Due to the velocities of the rolls and the strip, part of the lubricant is sheared into the contact causing, amongst others, a reduction of the friction. In this thesis a physical-mathematical model is

  5. Nucleation at hardness indentations in cold rolled Al

    DEFF Research Database (Denmark)

    Xu, C.L.; Zhang, Yubin; Wu, G.L.

    2015-01-01

    Nucleation of recrystallization near hardness indentations has been investigated in slightly cold rolled high purity aluminium. Samples were cold rolled to 12% and 20% reductions in thickness and indentations were done with two different loads (500 g and 2000 g). The samples were annealed at 300 ...

  6. Vertical Vibration Model for Unsteady Lubrication in Rolls-Strip Interface of Cold Rolling Mills

    Directory of Open Access Journals (Sweden)

    Xu Yang

    2012-01-01

    Full Text Available According to the vertical vibration phenomena existing in cold rolling mills, the unsteady lubrication mechanism in roll gap and its influence to rolling stability was chosen as the case for analysis. On the basis of rolling theory, lubrication and friction theory, and mechanic vibration theory, the vertical vibration model for unsteady lubrication in rolls-strip interface was presented. The Geometry model of roll gap, the unsteady lubrication model of roller-strip working interface, the distribution model of normal rolling stress and friction stress, and the rolling vertical structure model were taken into account. Based on the rolling equipment and process parameters of aluminium mill, the rolling force curve and dynamic response of working roll displacement variation was simulated on Matlab/Simulink platform. A comparison with actual production data shows the validity of this vibration model.

  7. Abating recrystallization inhomogeneity in twin-roll cast 3003 aluminum sheet by electromagnetic fields

    Science.gov (United States)

    Chen, Gang; You, Tao; Xu, Guangming

    2018-01-01

    Recrystallization inhomogeneity is a typical problem in twin-roll cast Al-Mn alloys. A compound field is applied during twin-roll casting of 3003 aluminum sheet to investigate its effects on the final recrystallization structure of the cold rolled and annealed sheet. Dendrite arms in the as-cast sheet are refined and become uniform after applying the field. The arm size range decreases from 5 to 15 μm to 5-8 μm. Two-step homogenization results in more nucleation particles and finer recrystallization structure than single-step routine does in both sheets. More nucleation particles are formed and evenly distributed in the field sheet under the same homogenization routine as a result of more uniformly distributed elements and grain size in the as-cast sheet. The recrystallization inhomogeneity is abated and eliminated by the compound field. Recrystallization grain size in the field sheet after 600 °C × 15 h + 500 °C × 15 h annealing is reduced to 30 μm × 60 μm and distributes evenly along sheet thickness.

  8. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    International Nuclear Information System (INIS)

    Abdollahi, H.; Dehghani, K.

    2007-01-01

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers

  9. Effect of skin pass rolling reduction rate on the texture evolution of a non-oriented electrical steel after inclined cold rolling

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mehdi [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada); He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON L8P 0A5 (Canada); Hilinski, Erik J. [Tempel Steel Co., Chicago, IL 60640-1020 (United States); Edrisy, Afsaneh [Department of Mechanical, Automotive, and Materials Engineering, University of Windsor, Windsor, ON N9B 3P4 (Canada)

    2017-05-01

    In order to promote the magnetically favourable <001>//ND texture (θ-fibre) and minimize the unfavourable <111>//ND fibre (γ-fibre) in non-oriented electrical steel, an unconventional cold rolling scheme was employed in this study, in which the cold rolling was carried out at an angle (i.e. 30°, 45°, 60°, and 90°) to the hot rolling direction (HRD). After annealing, two steel sheets (i.e. those after cold rolling at 60° and 45° to the HRD) were found to have considerably different textures from other sheets, i.e. showing the strongest and the weakest θ-fibre textures, respectively. These two sheets were then subjected to skin pass rolling to various reduction rates from 5–20% to investigate the effect of rolling reduction on the evolution of texture. It was found that during skin pass rolling, the cube texture ({001}<100>) was gradually weakened and the rotated cube orientation ({001}<110>) was strengthened. With the increase of the reduction rate, the {112}<110> orientation on the α-fibre became a major component. Upon final annealing, the cube texture was slightly restored, but the volume fraction was considerably lower than that before skin pass rolling. - Highlights: • Inclined cold rolling optimizes the textures of non-oriented electrical steels. • A 60° angle to the hot rolling direction results in the largest improvement of the favorable texture. • Skin pass rolling weakens the cube texture and promotes the {112}<110> texture. • Final annealing restores some of the cube texture and strengthens the rotated cube texture. • Low Taylor factor of the cube orientation leads to its easy deformation in skin pass rolling.

  10. Adhesiveness of cold rolled steels for car body parts

    Directory of Open Access Journals (Sweden)

    Kleiner Marques Marra

    2007-09-01

    Full Text Available The aim of this work was to evaluate the adhesiveness of uncoated and zinc-electrogalvanized steel sheets used in the automotive industry. Three types of adhesives, one acrylic and two epoxy resins, were employed to join low carbon cold rolled steels, one uncoated and another electrogalvanized, both previously degreased or chemically pickled. Mechanical strength of the joints was evaluated by the T-peel and tensile strength tests. Steel grade, surface condition and heating below the cure temperatures did not influence the joints' mechanical strength. However, their shear strength decreased drastically as the test temperature increased. The exposure of the joints to an atmosphere with 90% relative humidity at 40 °C caused reduction of their shear strength. Epoxy adhesives showed higher mechanical strength, but exhibited higher degradation by humidity.

  11. Texture comparison between cold rolled and cryogenically rolled pure copper

    NARCIS (Netherlands)

    Lapeire, L.; Sidor, J.; Martinez Lombardia, E.; Verbeken, K.; De Graeve, I.; Terryn, H.A.; Kestens, L.A.I.

    2015-01-01

    Nowadays, there is a considerable scientific interest in bulk ultrafine grained materials, due to their potential for superior mechanical properties. One of the possible formation methods of nano-grained materials is cryogenic rolling. The influence of rolling at cryogenic temperatures has been

  12. Influence of the surface quality due to a hole derived in initial material processing of cold sheets with drawing

    OpenAIRE

    Cvetkov, Slavco; Kocov, Atanas

    2010-01-01

    A research was performed about the influence of the surface quality due to a hole derived in initial material processing of cold-rolled steel sheets with drawing. This influence was researched through the surface quality obtained bu the type of preparation of the hole surface without prejudice to the precise measurement of the achieved quality (asperity). the aim is to indicate how the type of manufacturing the holes can improve the workability of cold-rolled sheets and help solve technical p...

  13. Dimensional ranges and rolling efficiency in a tandem cold rolling mill

    Energy Technology Data Exchange (ETDEWEB)

    Larkiola, J.

    1997-12-31

    In this work, physical models and a neural network theory have been combined in order to predict the properties of a steel strip and to optimise the process parameters in cold rolling. The prediction of the deformation resistance of the material and the friction parameter is based on the physical model presented by Bland, Ford and Ellis and artificial neural network computing (ANN). The accuracy of these models has been tested and proved by using a large amount of the measured data. With the aid of these models it has been shown that (a) the small change to the relative reduction distribution can have a clear effect upon the rolling efficiency, (b) the dimensional ranges of the tandem cold roll mill can be determined and optimised and (c) the possibility to cold roll a new product of new width, strength or thickness can be determined and the parameters of the tandem cold rolling process can be optimised. (orig.) 43 refs.

  14. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    Science.gov (United States)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  15. The effect of roll gap geometry on microstructure in cold-rolled aluminum

    DEFF Research Database (Denmark)

    Mishin, Oleg; Bay, B.; Winther, G.

    2004-01-01

    Microstructure and texture are analyzed through the thickness of two aluminum plates cold-rolled 40% with different roll gap geometries. It is found that both texture and microstructure are strongly affected by the rolling geometry. After rolling with intermediate-size draughts a rolling...... layers. In these layers, extended planar dislocation boundaries are frequently found to be inclined closely to the rolling direction. The subsurface and central layers of this plate exhibit microstructures similar to those in the plate rolled with intermediate draughts. It is suggested...... that the development of different textures and microstructures at different depths is related to the activation of different slip systems due to through-thickness strain gradients....

  16. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... the contact surface of the transducer, to be larger than the arc of contact. This is in contrast to the smaller and smaller contact pin design that has been prevailing. The measurements were conducted during cold dry rolling of both copper strips and stainless steel strips in a pilot mill. The recordings were...... selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust...

  17. Assessment of Deformation Twinning in Cold Rolled Austenitic ...

    African Journals Online (AJOL)

    Deformation twinning has traditionally been studied with Transmission Electron Microscopy (TEM). In this study, an assessment of deformation twinning in Austenitic Stainless Steel (ASS), type 304L, cold rolled to 20% reduction was investigated using Scanning Electron Microscopy (SEM) and Electron Back Scatter ...

  18. A new transducer for roll gap measurements of the roll pressure distribution and the friction condition in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, Jonas; Wanheim, Tarras; Presz, W.

    2005-01-01

    and stainless steel strips in a pilot mill. The recordings were selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed....... Conclusions The new transducer works very well, it was seen to be robust and able to avoid signal disturbance. The pressure and friction stress distribution results was as expected by the authors and a good reproducibility, together with a proven agreement between recorded signals and signals simulated....... Keywords Friction stress, normal pressure distribution, roll bite measurements, cold flat rolling of metals...

  19. Recycle of valuable products from oily cold rolling mill sludge

    Science.gov (United States)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  20. Manufacture of thin-walled clad tubes by pressure welding of roll bonded sheets

    Science.gov (United States)

    Schmidt, Hans Christian; Grydin, Olexandr; Stolbchenko, Mykhailo; Homberg, Werner; Schaper, Mirko

    2017-10-01

    Clad tubes are commonly manufactured by fusion welding of roll bonded metal sheets or, mechanically, by hydroforming. In this work, a new approach towards the manufacture of thin-walled tubes with an outer diameter to wall thickness ratio of about 12 is investigated, involving the pressure welding of hot roll bonded aluminium-steel strips. By preparing non-welded edges during the roll bonding process, the strips can be zip-folded and (cold) pressure welded together. This process routine could be used to manufacture clad tubes in a continuous process. In order to investigate the process, sample tube sections with a wall thickness of 2.1 mm were manufactured by U-and O-bending from hot roll bonded aluminium-stainless steel strips. The forming and welding were carried out in a temperature range between RT and 400°C. It was found that, with the given geometry, a pressure weld is established at temperatures starting above 100°C. The tensile tests yield a maximum bond strength at 340°C. Micrograph images show a consistent weld of the aluminium layer over the whole tube section.

  1. Improved Fatigue Performance of Threaded Drillstring Connections by Cold Rolling

    Energy Technology Data Exchange (ETDEWEB)

    Kristoffersen, Steinar

    2002-01-01

    The research work presented in this thesis is concerned with analytical, numerical and experimental studies of the effect of cold rolling on the fatigue behaviour of threaded drillstring connections. A comprehensive literature study is made of the various effects on the fatigue behaviour of residual stresses introduced by mechanical deformation of notched components. Some of the effects studied are cyclic hardening behaviour after prestraining, cyclic creep, fatigue initiation in prestrained materials, short cracks and crack growth models including crack closure. Residual stresses were introduced in the surface of a smooth pipe by a rolling device to simulate a cold rolling process and verify the calculated residual stresses by measurements. Strain hardening and contact algorithm of the two bodies were incorporated in the FE analyses. Two significant errors were found in the commercial software package for residual stress evaluation, Restran v. 3.3.2a also called SINT, when using the Schajer method. The Schajer algorithm is the only hole-drilling algorithm without theoretical shortcomings, and is recommended when measuring large residual stress gradients in the depth direction. Using the Schajer method solved by in-house Matlab-routines good agreement between measured residual stress gradients and residual stress gradients from FE analyses was found. Full scale fatigue tests were performed on pipes cut from used drillstrings with notches of similar geometry as threads used in drillstring connections. The simulated threads consisted of four full depth helix notches with runouts at the surface. The pipe threads were cold rolled and fatigue tested in a full-scale four-point rotating bending fatigue testing rig. The test results showed that cold rolling had an effect on the crack initiation period. A major part of the fatigue life was with cracks observed at the notch root, but due to the increased fatigue crack propagation resistance the final fracture initiated at

  2. Up-scaling perovskite solar cell manufacturing from sheet-to-sheet to roll-to-roll: challenges and solutions

    Science.gov (United States)

    Di Giacomo, Francesco; Galagan, Yulia; Shanmugam, Santhosh; Gorter, Harrie; van den Bruele, Fieke; Kirchner, Gerwin; de Vries, Ike; Fledderus, Henri; Lifka, Herbert; Veenstra, Sjoerd; Aernouts, Tom; Groen, Pim; Andrissen, Ronn

    2017-08-01

    Organometallic halide perovskite solar cells (PSCs) are extremely promising novel materials for thin-film photovoltaics, exhibiting efficiencies over 22% on glass and over 17% on foil 1, 2 . First, a sheet-to-sheet (S2S) production of PSCs and modules on 152x152 mm2 substrates was established, using a combination of sputtering, e-beam evaporation, slot die coating and thermal evaporation (average PCE of 14.6 +/- 1.3 % over 64 devices, more than 10% initial PCE on modules). Later the steps towards a roll-to-roll production will be investigated, starting from the optimization of the stack to make it compatible with a faster production at low temperature. A water based SnOx nanoparticles dispersion was used as solution processable ETL, and the deposition process was scaled-up from spin coating to R2R slot die coating on a 300 mm wide roll of PET/ITO. R2R production is often carried out in ambient atmosphere and involve the use of large volumes of materials, thus a first point is the development of a green solvent and precursor system for the perovskite layer to prevent the emission of toxic compound in the environment. The first results on device fabrication are encouraging, which allow partial R2R manufacturing of flexible PSC (R2R coating of SnOx and perovskite, S2S for Spiro-OMeTAD and gold) with stabilized PCE of 12.6%, a remarkable value for these novel devices. This result can be considered an important milestone towards the production of efficient, low cost, lightweight, flexible PSC on large area.

  3. A new transducer for local load measurements of friction and roll pressure in cold flat rolling

    DEFF Research Database (Denmark)

    Lagergren, J.; Wanheim, Tarras; Precz, W.

    2006-01-01

    selected from a steady state with no disturbance from the material flow. The transducer was able to simultaneously measure both the normal pressure and the friction stress. An estimation of the coefficient of friction was accordingly performed. The new transducer works very well, it was seen to be robust......The only way to establish the true rolling pressure and the true friction condition in cold rolling is to conduct measurements in the roll bite. A new transducer design is therefore proposed, in order to overcome problems in previous measurements in the past 70 years. The new idea is to increase...... and able to avoid signal disturbance. The pressure and friction stress distribution results was as expected by the authors and showed good reproducibility, together with a proven agreement between recorded and simulated signals....

  4. Cell and band structures in cold rolled polycrystalline copper

    DEFF Research Database (Denmark)

    Ananthan, V.S.; Leffers, Torben; Hansen, Niels

    1991-01-01

    The effect of plastic strain on the deformation microstructure has been investigated in polycrystalline copper rolled at room temperature to 5, 10, 20, and 30% reduction in thickness equivalent strain 0.06-0.42). Results from transmission electron microscopy (TEM) observations show that dense...... dislocation walls (DDWs) and cells develop during the initial stages of cold rolling. Grains having a high density of DDWs are described as high wall density (HWD) structures, and grains having a low density of DDWs are described as low wall density (LWD) structures. These structures are characterised by cell...... size, misorientation across the cell walls, and the crystallographic orientation of the grains in which they appear. The DDWs in the HWD structures have special characteristics, extending along several cells and having a misorientation across them greater than that across ordinary cell boundaries...

  5. Effects of Cold Rolling Reduction and Initial Goss Grains Orientation on Texture Evolution and Magnetic Performance of Ultra-thin Grain-oriented Silicon Steel

    OpenAIRE

    LIANG Rui-yang; YANG Ping; MAO Wei-min

    2017-01-01

    The ultra-thin grain-oriented silicon steel strips with a thickness of 0.06-0.12mm were produced by one-step-rolling methods with different Goss-orientation of grain-oriented silicon steel sheets. The effect of cold rolling reduction and initial Goss-orientation of samples on texture evolution and magnetic performance of ultra-thin grain-oriented silicon steel strips was studied by EBSD. The result shows that with the increase of cold rolling reduction and decrease of strips thickness, the re...

  6. Influence of cold rolling direction on texture, inhibitor and magnetic properties in strip-cast grain-oriented 3% silicon steel

    Energy Technology Data Exchange (ETDEWEB)

    Fang, F., E-mail: fangfengdbdx@163.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Lu, X.; Zhang, Y.X.; Wang, Y.; Jiao, H.T.; Cao, G.M.; Yuan, G.; Xu, Y.B. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, EL Paso, TX 79968 (United States); Wang, G.D. [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2017-02-15

    An unconventional cold rolling scheme (inclined rolling at 0°, 30°, 45°, 90° during second-stage cold rolling process) was adopted to process grain-oriented silicon steel based on strip casting process. The influences of inclination angles on microstructure, texture, inhibitor and magnetic properties were studied by a combination of EBSD, XRD and TEM. It was found that the α-fiber texture was weakened and γ-fiber was strengthened in cold rolled sheet with increase in inclination angle. The primary recrystallization sheet exhibited more homogeneous microstructure with relatively strong γ-fiber, medium α-fiber texture, weak λ-fiber texture and Goss component at high inclination angles. Fine and homogeneous inhibitors were obtained after primary annealing with increase in inclination angle from 0° to 90° because of more uniform deformation after inclined rolling. The grain-oriented silicon steel experienced completely secondary recrystallization at various inclination angles after final annealing process, with superior magnetic properties at 0° and 90°. Furthermore, Goss nuclei capable of final secondary recrystallization in strip casting process newly formed both in-grain shear bands and grain boundaries region during second-stage cold rolling and subsequent annealing process, which is different from the well-accepted results that Goss texture originated from the subsurface layer of the hot rolled sheet or during intermediate annealing process. In addition, the Goss texture that nucleated in-grain shear bands was weaker but more accurate as compared to that in grain boundaries region. - Highlights: • Inclined cold rolling was adopted to process strip-cast grain-oriented silicon steel. • Influence of inclination angles on texture, inhibitor and magnetic properties was studied. • The initial texture was changed with respect to the inclination angle. • Homogeneous inhibitors were obtained after primary annealing at various inclination angles.

  7. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    Science.gov (United States)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  8. Characterization of Cu Distribution in an Al-0.3%Cu Alloy Cold Rolled to 98%

    DEFF Research Database (Denmark)

    Shuai, L. F.; Huang, T. L.; Wu, G. L.

    2017-01-01

    In this study, the distribution of Cu element in a Al (99.9996% purity)-0.3% Cu alloy cold rolled to 98% has been characterized in detail by using three-dimensional atom probe (3DAP) and ChemiSTEM techniques. The cold rolled structure is a typical high strain lamellar structure with an average bo...

  9. Cell and band structures in cold rolled polycrystalline copper

    DEFF Research Database (Denmark)

    Ananthan, V.S.; Leffers, Torben; Hansen, Niels

    1991-01-01

    dislocation walls (DDWs) and cells develop during the initial stages of cold rolling. Grains having a high density of DDWs are described as high wall density (HWD) structures, and grains having a low density of DDWs are described as low wall density (LWD) structures. These structures are characterised by cell...... size, misorientation across the cell walls, and the crystallographic orientation of the grains in which they appear. The DDWs in the HWD structures have special characteristics, extending along several cells and having a misorientation across them greater than that across ordinary cell boundaries...... operating slip systems. Two generations of microbands are found to develop with increasing deformation. The first generation microbands are related to a continuous development of the structure according to the principle of grain subdivision, whereas the second generation microbands relate to localised shear...

  10. Quantitative determination of retained austenite in the continuous annealing production line of cold-rolled steel

    International Nuclear Information System (INIS)

    Ichikawa, Fumihiko; Kitagawa, Hajime.

    1987-01-01

    An X-ray diffraction method has been developed for quantitative determination of retained austenite in the continuous annealing production line, CAL, of cold rolled steel sheets. A new unit of diffractometer(Cr-K α source with two proportional counters) was specially designed for the CAL. Intensities of {220} austenite reflection, I γ , and background, I BG , are measured separately by the two detectors. From I γ and I BG , real-time calculation of normalized intensity of austenite, I S , is executed by the following equation ; I S = (I γ -I BG )/I BG . I S was little affected by the fluctuation of the distance between the diffractometer and travelling material. Normalized intensity is well correlated both with the tensile strength and with volume fraction of martensite, of high strength ''dual-phase'' steel sheets. From this findings, the presently developed X-ray diffractometer unit is proved to be successfully employable in the CAL as an effectual method for control of material properties in the high strength ''dual-phase'' steel sheet by monitoring the normalized intensity of austenite. (author)

  11. Rolling induced size effects in elastic–viscoplastic sheet metals

    DEFF Research Database (Denmark)

    Nielsen, Kim Lau

    2015-01-01

    Rolling processes for which the characteristic length scale reaches into the range where size effects become important are receiving increased interest. In particularly, this is owed to the roll-molding process under development for high-throughput of micron-scale surface features. The study pres...

  12. Process optimization of rolling for zincked sheet technology using response surface methodology and genetic algorithm

    Science.gov (United States)

    Ji, Liang-Bo; Chen, Fang

    2017-07-01

    Numerical simulation and intelligent optimization technology were adopted for rolling and extrusion of zincked sheet. By response surface methodology (RSM), genetic algorithm (GA) and data processing technology, an efficient optimization of process parameters for rolling of zincked sheet was investigated. The influence trend of roller gap, rolling speed and friction factor effects on reduction rate and plate shortening rate were analyzed firstly. Then a predictive response surface model for comprehensive quality index of part was created using RSM. Simulated and predicted values were compared. Through genetic algorithm method, the optimal process parameters for the forming of rolling were solved. They were verified and the optimum process parameters of rolling were obtained. It is feasible and effective.

  13. Texture studies of cold rolled steel, Cu and Ni by neutron diffraction

    International Nuclear Information System (INIS)

    Cernik, M.; Neov, D.; Lukas, P.; Mikula, P.

    1999-01-01

    Complete text of publication follows. Texture investigations are presented of some polycrystalline materials subjected to cold rolling process. Using neutron diffraction the textures of rolled steel, Cu and electrolytic Ni having the cubic BCC of FCC lattices were studied. On the basis of pole figures of Fe(110), Fe(200), Fe(112), Cu(111), Cu(200), Cu(220) and Ni(111), Ni(200), Ni(220), ODFs (Orientation Distribution Function) fully describing the texture of individual samples could be determined [1,2]. It has been observed that cold rolling significantly changes the texture and a complete anisotropy of the original material. The specific method of cold working - cold rolling - creates in the rolled material a fibre structure with α and γ fibres. The texture investigations were parallely done also by means of X-ray diffraction and the obtained bulk and surface texture information, respectively, was compared. (author)

  14. Microtexture analysis of cold-rolled and annealed twinning-induced plasticity steel

    International Nuclear Information System (INIS)

    Gazder, Azdiar A.; Saleh, Ahmed A.; Pereloma, Elena V.

    2011-01-01

    The microtexture evolution of cold-rolled and isochronally annealed Fe-24Mn-3Al-2Si-1Ni-0.06C twinning-induced plasticity steel is investigated by electron back-scattering diffraction. Novel deconstruction techniques are applied to cold-rolled and partially recrystallized maps. The formation of cold-rolling texture via composite slip/twin deformation pattern is corroborated by the relatively random spatial distribution of twinned and untwinned grains. Whereas the orientations of the newly nucleated grains are similar to the deformation texture, orientation-dependent, stored energy and second-order twinning contribute to the end-recrystallization texture.

  15. Semi-solid twin-roll casting process of magnesium alloy sheets

    International Nuclear Information System (INIS)

    Watari, H.; Davey, K.; Rasgado, M.T. Alonso; Haga, T.; Koga, N.

    2004-01-01

    An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled

  16. Effect of cold-rolling on mechanical properties of Haynes 25 cobalt-based superalloy

    Directory of Open Access Journals (Sweden)

    Padina Ajami Ghaleh Rashidi

    2017-03-01

    Full Text Available Effect of cold-rolling and annealing time on the microstructure, hardness and the tensile properties of Haynes 25 superalloy at room-temperature and 760 °C were investigated in this research. Hot-rolled and solutionized alloy of Haynes 25 was subjected to cold-rolling with different amounts of reductions, i.e. 5%, 10%, 20%, 30% and 35%. After that, all cold-rolled samples were annealed at 1230 °C for a period of time from 2 to 120 min. Microstructural analysis showed that for annealing time range from 30 to 120 min, the rate of grains coarsening remained approximately stable in all cold-rolled samples. On the other hand, the hardness results showed that expected decreasing trend of hardness did not occur after annealing of the cold-rolled samples at 1230 °C; on the contrary, hardness increased moderately in the range time from 10 to 120 min. Tensile properties after annealing of the cold-rolled samples at room temperature and 760 °C decreased. Loss of the tensile properties can be related to the high annealing temperature. According to the experimental results, decreasing trend of tensile properties and increasing trend of hardness is linked to the formation of hcp phase after annealing at 1230 °C for 30 min. Even though the hcp phase is a hard phase, the interface between fcc and hcp phases provides suitable sites for crack nucleation and propagation.

  17. Effect of the cold-rolling parameters and the yield strength of the strip material on the friction stresses in a deformation zone

    Science.gov (United States)

    Garber, E. A.; Yagudin, I. V.; Ermilov, V. V.; Traino, A. I.

    2009-10-01

    The reliability of the methods of determining the friction coefficient is analyzed, since the friction stresses in the deformation zone during cold rolling significantly affect the quality of cold-rolled sheets and the energy consumption. The well-known experimental data and empirical dependences are shown to contradict each other, and the statistical assurance of these dependences is absent. A database on the interrelated technological and energy-force parameters of a five-stand cold-rolling mill, which includes a wide range of steel grades and strip sizes and shapes, is analyzed. Regression analysis is used to obtain a statistically reliable regression dependence of the friction coefficient in the deformation zone on the most significant technological parameters. The application of this dependence decreases the error of energy-force calculations by more than two times.

  18. Elimination of Lubricants from Aluminum Cold Rolled Products Using Short Laser Pulses

    Directory of Open Access Journals (Sweden)

    Lima M.S.F.

    2002-01-01

    Full Text Available This work presents a new technique to remove the surface impurities from the aluminum cold-worked sheets. The method consists to concentrate a short-time high-power pulsed laser on the materials surface and scan it in order to cover a desired area. Incrustations ablation is obtained as long as the fluency and the peak power are high enough to produce vaporization of the contaminated layer without affecting the material surface properties. The present problem consists in eliminating a desiccated soap of about 1 g/m² from the surface of a 6016-class aluminum alloy sheet. The soap is originated from the rolling process. The present laser method is intended to replace water washing when the piece cannot be soaked, when drying is difficult due to the geometry, or when environmental restrictions apply. Best results were obtained when the pulse length was 100 ns and the average laser power was 95 W. In these conditions, the surface was completely cleaned and the aluminum alloy did not suffer any structural modification.

  19. Properties of hot-rolled sheets from ferritic steel with increased strength

    Science.gov (United States)

    Perlovich, Yu.; Isaenkova, M.; Dobrokhotov, P.; Stolbov, S.; Bannykh, O.; Bannykh, I.; Antsyferova, M.

    2017-10-01

    Sheets from ferritic steel 3 mm thick with increased strength after thermal hardening were studied by use of various X-ray methods and mechanical testing. Rolling of steel was carried out at 1100°C with rather great reductions per pass, so that plastic deformation of metal spread by the significant distance from the surface. The texture of sheet proved to have two sharply different layers: the inner layer of ˜40% thick with the usual rolling texture of BCC metals and the external layer with the rolling texture of FCC metals. At that, within the intermediate layer the texture is weakened. Texture formation within the external layer is conditioned by the process of dynamical deformation ageing: interstitial impurities from atmosphere block dislocations, prevent from their slip and at increased temperatures promote their collective climb. As a result, the direction of lattice rotation as well as the final rolling texture change. Due to texture layering, by impact testing of the sheet the plane of crack propagation must be changed when this crack reaches the inner layer, and then an additional energy for its further movement is required. Thermal hardening of the sheet retains the type of rolling texture, though results in some its scattering, but at the same time the breaking point of steel grows twice owing to formation of intermetallic particles.

  20. Annealing Behavior of Nanostructured Aluminum Produced by Cold Rolling to Ultrahigh Strains

    DEFF Research Database (Denmark)

    Cao, W.Q.; Godfrey, A.; Hansen, Niels

    2009-01-01

    The isochronal annealing behavior of nanostructured commercial purity aluminum (AA1100 and AA1200) produced by either cold rolling (CR) or accumulative roll bonding (ARB) up to ultrahigh strains of about 99.5 pct reduction in thickness has been studied in the temperature range from 200 degrees C ...

  1. Cold Forming of Ni-Ti Shape Memory Alloy Sheet

    Science.gov (United States)

    Fann, Kaung-Jau; Su, Jhe-Yung

    2018-03-01

    Ni-Ti shape memory alloy has two specific properties, superelasiticity and shape memory effect, and thus is widely applied in diverse industries. To extend its further application, this study attempts to investigate the feasibility of cold forming its sheet blank especially under a bi-axial tensile stress state. Not only experiments but also a Finite Element Analysis (FEA) with DEFORM 2D was conducted in this study. The material data for FEA was accomplished by the tensile test. An Erichsen-like cupping test was performed as well to determine the process parameter for experiment setup. As a result of the study, the Ni-Ti shape memory alloy sheet has a low formability for cold forming and shows a relative large springback after releasing the forming load.

  2. Novel twin-roll-cast Ti/Al clad sheets with excellent tensile properties.

    Science.gov (United States)

    Kim, Dae Woong; Lee, Dong Ho; Kim, Jung-Su; Sohn, Seok Su; Kim, Hyoung Seop; Lee, Sunghak

    2017-08-14

    Pure Ti or Ti alloys are recently spot-lighted in construction industries because they have excellent resistance to corrosions, chemicals, and climates as well as various coloring characteristics, but their wide applications are postponed by their expensiveness and poor formability. We present a new fabrication process of Ti/Al clad sheets by bonding a thin Ti sheet on to a 5052 Al alloy melt during vertical-twin-roll casting. This process has merits of reduced production costs as well as improved tensile properties. In the as-twin-roll-cast clad sheet, the homogeneously cast microstructure existed in the Al alloy substrate side, while the Ti/Al interface did not contain any reaction products, pores, cracks, or lateral delamination, which indicated the successful twin-roll casting. When this sheet was annealed at 350 °C~600 °C, the metallurgical bonding was expanded by interfacial diffusion, thereby leading to improvement in tensile properties over those calculated by a rule of mixtures. The ductility was also improved over that of 5052-O Al alloy (25%) or pure Ti (25%) by synergic effect of homogeneous deformation due to excellent Ti/Al bonding. This work provides new applications of Ti/Al clad sheets to lightweight-alloy clad sheets requiring excellent formability and corrosion resistance as well as alloy cost saving.

  3. Micro-Plasto-Hydrodynamic Lubrication a Fundamental Mechanism in Cold Rolling

    DEFF Research Database (Denmark)

    Laugier, Maxime; Boman, Romain; Legrand, Nicolas

    2014-01-01

    lubrication initiation and MPH lubrication extension along the tool-piece solid contacts initially in boundary lubrication regime. Finally, it is shown how this new MPH lubrication model can be implemented in a cold rolling model to maximize mills capabilities, determine optimum rolling oils properties......This paper presents recent investigations in Micro-Plasto-Hydrodynamic (MPH) lubrication. Industrial evidences of the existence of MPH lubrication mechanism for cold rolling processes are presented. A new lubrication model developed for strip drawing processes is then applied to predict the MPH...

  4. Development of Rolling Schedules for AZ31 Magnesium Alloy Sheets

    Science.gov (United States)

    2015-06-01

    directions of the as-received and rolled plates. The specimens were mounted in an epoxy resin and prepared using conventional metallographic techniques. A...ARL-TR- 6788. Also available at: http://www.arl.army.mil/arlreports/2014/ARL-TR- 6788. pdf . 51 List of Symbols, Abbreviations, and Acronyms Al...tensile strength 52 1 DEFENSE TECHNICAL ( PDF ) INFORMATION CTR DTIC OCA 2 DIRECTOR ( PDF ) US ARMY RESEARCH LAB RDRL CIO LL

  5. On the cold rolling of AZ31 Mg alloy after Equal Channel Angular Pressing

    Directory of Open Access Journals (Sweden)

    Seyed Mohammad Arab

    2014-09-01

    Full Text Available Among the various Severe Plastic Deformation (SPD processes, Equal Channel Angular Pressing (ECAP is one of the most applicable one which improves strength and ductility due to grain refinement and suitable texture development. In this study, cold rolling were carried out on the 4 pass ECAPed (in route A and C strip shaped specimens of AZ31 magnesium alloy to investigate the ECAP effects on the roll-ability. Results showed that reduction in area which can be concerned as an index for roll-ability increased after ECAP. It was also seen that ECAP in route C enhanced roll-ability more than route A.

  6. Effects of Changing Hot Rolling Direction on Microstructure, Texture and Mechanical Properties of Cu-2.7Be Sheets

    Science.gov (United States)

    Zhu, Daibo; Liu, Chuming; Yu, Haijun; Han, Tan

    2018-03-01

    A hot rolling scheme (cross-rolling and unidirectional rolling) was adopted to process Cu-2.7Be sheets used as multiplier dynodes in photomultiplier. The effects of changing rolling direction on microstructure, texture and mechanical properties were studied by a combination of XRD, EBSD and TEM. It was found that higher copper-type texture and lower brass texture intensity were obtained in the ultimately cross-rolling (CR) sheet compared with the unidirectional rolling (UR) sheet.The EBSD results indicated that the grain orientation from mainly for UR sample turns to random for CR sample. Great enhancements in YS and UTS after unidirectional rolling were attributed to the massive and polygonal γ precipitates. The CR sample exhibited lower anisotropy, because of the increase of S and γ precipitates with spherical and tiny shape.

  7. Thermal stress for all-ceramics rolls used in molten metal to produce stable high quality galvanized steel sheet

    OpenAIRE

    Noda, Nao-Aki; Yamada, Masahiro; Sano, Yoshikazu; Sugiyama, Shigetada; Kobayashi, Shoichi

    2008-01-01

    The zinc coated steel sheet has been mostly used for automobile and other industries because of its high corrosion resistance. This paper deals with the development of new ceramics support roll used for a continuous galvanizing pot to manufacture stable galvanizing steel sheet. Usually stainless steel rolls coated by tungsten carbide are used to support and stabilize the strip in a continuous galvanizing pot, which is filled with molten zinc. However, corrosion and abrasion arise on the roll ...

  8. Force prediction in cold rolling mills by polynomial methods

    Directory of Open Access Journals (Sweden)

    Nicu ROMAN

    2007-12-01

    Full Text Available A method for steel and aluminium strip thickness control is provided including a new technique for predictive rolling force estimation method by statistic model based on polynomial techniques.

  9. Tribological study in roll forming of lean duplex stainless steel sheets

    DEFF Research Database (Denmark)

    Nielsen, Peter Søe; Nielsen, Morten Strogaard; Bay, Niels

    2012-01-01

    are relatively low and surface expansion is more or less non-existent, long roll forming production runs imply large sliding/contact lengths due to relative movement between steel strip and rolls. This requires an efficient tribological system to prevent pick-up formation on the forming tools. The present work....... Production tests show that galling can be a problem but pick-up formation on the tools seems to reach a consistent level. Improvements to tool surfaces and lubricant quality are proposed with a view to optimizing the tribo-system in order to increase the produced length before galling initiates and tool...... focus on tribological issues are galling and pick-up formation as well as tool life in roll forming of stainless duplex steel sheets. The roll forming process is exemplified by production of an s-shaped profile used in interlock carcass production for flexible pipes used in off-shore oil extraction...

  10. Microstructure and mechanical properties of twin-roll cast Mg-4.5Al-1.0Zn sheets processed by differential speed rolling

    International Nuclear Information System (INIS)

    Gong, Xibing; Li, Hao; Kang, Suk Bong; Cho, Jae Hyung; Li, Saiyi

    2010-01-01

    The microstructure and mechanical properties of the twin-roll cast (TRC) Mg-4.5Al-1.0Zn alloy sheets produced by differential speed rolling (DSR) were investigated by optical microscopy, transmission electron microscope and electron backscattered diffraction. The results are compared with those of the sheet processed by equal speed rolling (ESR). It is shown that twining played an important role at the initial stage of rolling. With the increase of the rolling reduction, the microstructures in the processed sheets become more homogeneous and they are more refined by DSR than by ESR. After annealing, the sheet processed by DSR shows a higher elongation and slightly lower yield strength than those of the ESR-processed sheet, which could be attributed to grain refinement and texture weakening. These results suggest that, in comparison with conventional casting and rolling, the combined technology of TRC and DSR is a more effective way to process magnesium sheets with enhanced formability after final annealing.

  11. A Coupled Model for Work Roll Thermal Contour with Subsectional Cooling in Aluminum Strip Cold Rolling

    Directory of Open Access Journals (Sweden)

    Shao Jian

    2014-10-01

    Full Text Available Little attention had been given to the evaluation of subsectional cooling control ability under complicated working conditions. In this paper, heat generation was calculated by using finite difference method. Strip hardening, work roll elastic deformation and elastic recovery of strip were taken into account. The mean coefficient of convective heat transfer on work roll surface was simulated by FLUENT. Calculation model had used the alternative finite difference scheme, which improved the model stability and computing speed. The simulation result shows that subsectional cooling control ability is different between different rolling passes. Positive and negative control abilities are roughly the same in the same pass. The increase of rolled length, working pressure of header and friction coefficient has positive effect on subsectional cooling control ability, and the rolling speed is on the contrary. On the beginning of the pass, when work roll surface has not reached the stable temperature, control ability of subsectional cooling is mainly affected by rolled length. The effect of mean coefficient of convective heat transfer and coefficient of friction is linear. When rolling speed is over 500 m/min, control ability of subsectional cooling becomes stable.

  12. Effect of Cold Rolling Reduction Rate on Corrosion Behaviour of Twin-roll Cast 8006 Aluminium Alloys

    OpenAIRE

    KÜÇÜK, İsrafil

    2018-01-01

    Utilization of aluminum alloys in automotive industry takes a crucial role in recent years due to their excellent properties such as corrosion resistance and light weight. 3003 and 8006 aluminum alloys have been particularly used as a heat exchanger compartment due to their corrosion resistance feature which has a perfect match for a heat exchanger fin stocks and a destructive salty environment in this car’s part. In the present work, an effect of cold rolling reduction (CRR) rate on the corr...

  13. Process Development And Simulation For Cold Fabrication Of Doubly Curved Metal Plate By Using Line Array Roll Set

    Science.gov (United States)

    Shim, D. S.; Jung, C. G.; Seong, D. Y.; Yang, D. Y.; Han, J. M.; Han, M. S.

    2007-05-01

    For effective manufacturing of a doubly curved sheet metal, a novel sheet metal forming process is proposed. The suggested process uses a Line Array Roll Set (LARS) composed of a pair of upper and lower roll assemblies in a symmetric manner. The process offers flexibility as compared with the conventional manufacturing processes, because it does not require any complex-shaped die and loss of material by blank-holding is minimized. LARS allows flexibility of the incremental forming process and adopts the principle of bending deformation, resulting in a slight deformation in thickness. Rolls composed of line array roll sets are divided into a driving roll row and two idle roll rows. The arrayed rolls in the central lines of the upper and lower roll assemblies are motor-driven so that they deform and transfer the sheet metal using friction between the rolls and the sheet metal. The remaining rolls are idle rolls, generating bending deformation with driving rolls. Furthermore, all the rolls are movable in any direction so that they are adaptable to any size or shape of the desired three-dimensional configuration. In the process, the sheet is deformed incrementally as deformation proceeds simultaneously in rolling and transverse directions step by step. Consequently, it can be applied to the fabrication of doubly curved ship hull plates by undergoing several passes. In this work, FEM simulations are carried out for verification of the proposed incremental forming system using the chosen design parameters. Based on the results of the simulation, the relationship between the roll set configuration and the curvature of a sheet metal is determined. The process information such as the forming loads and torques acting on every roll is analyzed as important data for the design and development of the manufacturing system.

  14. Process Development And Simulation For Cold Fabrication Of Doubly Curved Metal Plate By Using Line Array Roll Set

    International Nuclear Information System (INIS)

    Shim, D. S.; Jung, C. G.; Seong, D. Y.; Yang, D. Y.; Han, J. M.; Han, M. S.

    2007-01-01

    For effective manufacturing of a doubly curved sheet metal, a novel sheet metal forming process is proposed. The suggested process uses a Line Array Roll Set (LARS) composed of a pair of upper and lower roll assemblies in a symmetric manner. The process offers flexibility as compared with the conventional manufacturing processes, because it does not require any complex-shaped die and loss of material by blank-holding is minimized. LARS allows flexibility of the incremental forming process and adopts the principle of bending deformation, resulting in a slight deformation in thickness. Rolls composed of line array roll sets are divided into a driving roll row and two idle roll rows. The arrayed rolls in the central lines of the upper and lower roll assemblies are motor-driven so that they deform and transfer the sheet metal using friction between the rolls and the sheet metal. The remaining rolls are idle rolls, generating bending deformation with driving rolls. Furthermore, all the rolls are movable in any direction so that they are adaptable to any size or shape of the desired three-dimensional configuration. In the process, the sheet is deformed incrementally as deformation proceeds simultaneously in rolling and transverse directions step by step. Consequently, it can be applied to the fabrication of doubly curved ship hull plates by undergoing several passes. In this work, FEM simulations are carried out for verification of the proposed incremental forming system using the chosen design parameters. Based on the results of the simulation, the relationship between the roll set configuration and the curvature of a sheet metal is determined. The process information such as the forming loads and torques acting on every roll is analyzed as important data for the design and development of the manufacturing system

  15. Effects of recrystallization annealing on mechanical properties of cold-rolled PdNi5 wires

    Directory of Open Access Journals (Sweden)

    Aleksandra Ivanović

    2016-03-01

    Full Text Available The aim of this investigation was to determine the influence of the recrystallization temperature and recrystallization time on the microstructure and mechanical properties of the PdNi5 alloy subjected to cold deformation in the process of rolling at a constant deformation degree. The samples of PdNi5 alloy were recrystallization annealed within the temperature range of 200-1000ºC and annealing time range of 20-45 min after cold rolling with deformation degree of 97%. The tensile test was carried out using universal material testing machine. The hardness was also measured on the combined device for measuring Vickers and Brinell hardness. Metallographic observations were performed on an optical microscope. The analysis of the results of investigations regarding the microstructural changes and corresponding mechanical properties of cold-rolled PdNi5 strips shows that annealing temperature of 500ºC was sufficient to activate the energy for various recrystallization processes causing a change in the mechanical properties of cold-rolled PdNi5 strips. The annealing time, at constant annealing temperature, almost did not affect a recrystallization temperature and the mechanical properties of the cold-rolled PdNi5 strips.

  16. Optimization of Cold Rolling and Subsequent Annealing Treatment on Mechanical Properties of TWIP Steel

    Science.gov (United States)

    Zamani, D.; Golshan, A.; Dini, G.; Ismarrubie, Z. N.; Azmah Hanim, M. A.; Sajuri, Z.

    2017-08-01

    This research work studied the effect of cold rolling reduction and subsequent annealing temperature on the microstructural evolution and the mechanical properties of Fe-32Mn-4Si-2Al twinning-induced plasticity steel plates. For this, uniaxial tensile tests were carried out for three cold rolling reductions (50, 65 and 80%) and subsequent annealing treatment at 550-750 °C for 1.8 ks. The results were discussed in terms of the yield strength, ultimate tensile strength and total elongation and its dependence on the introduced microstructure. Regression analysis was used to develop the mathematical models of the mechanical properties. Moreover, analysis of variance was employed to verify the precision of the mathematical models. Finally, desirability function was used as an effective optimization approach for multi-objective optimization of the cold rolling reduction and annealing temperature. It is considerable that there is no research attempting to find optimum mechanical properties of the steels using this approach. The results indicated that applying large cold rolling reduction (upper than 75%) and subsequent annealing treatment in the recovery region and also the application of large cold rolling reduction and the subsequent annealing treatment in the lower limit of partial recrystallization region were effective methods to obtain an excellent combination of mechanical properties.

  17. Characterization of Cu Distribution in an Al-0.3%Cu Alloy Cold Rolled to 98%

    OpenAIRE

    Shuai, L. F.; Huang, T. L.; Wu, G. L.; Hansen, N.; Huang, X.

    2017-01-01

    In this study, the distribution of Cu element in a Al (99.9996% purity)-0.3% Cu alloy cold rolled to 98% has been characterized in detail by using three-dimensional atom probe (3DAP) and ChemiSTEM techniques. The cold rolled structure is a typical high strain lamellar structure with an average boundary spacing of 200 nm, indicating a strong role of the small amount of Cu element in stabilizing the microstructure to form the fine scale structure. A heavy segregation of Cu element in the lamell...

  18. Stress and deformation of ceramic rolls to produce high quality zinc coated steel sheet

    Science.gov (United States)

    Sakai, Hiromasa; Noda, Nao-Aki; Sano, Yoshikazu; Takase, Yasushi; Zhang, Guowei

    2017-05-01

    Several ceramic rolls can be used efficiently to produce high quality zinc coated steel sheet used for automobiles. Those ceramics rolls may provide a longer life and reduce the cost for the maintenance because of its large heat resistance and large wear resistance. One example may be seen in sink rolls used in molten zinc bath to manufacture zinc coated steel sheet. Since the rolls are subjected to large thermal stress and mechanical loading, care should be taken for the risk of fracture due to the ceramic brittleness. Moreover, since the sleeve and shafts can be connected only by using small shrink fitting ratio, another failure risk should be considered for the separation of those components [25, 26]. In this paper, therefore, the mechanical and thermal stress and separation condition will be investigated considering the separation of the connected portion. Here, by using the finite volume method the heat transfer coefficient is discussed and by using the finite element method the thermal stress is considered.

  19. Effect of hot and cold deformation on the {beta} fiber rolling texture in continuous cast AA 5052 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.C. [Department of Chemical and Materials Engineering, Light Metals Research Laboratories, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)]. E-mail: wcliu@engr.uky.edu; Morris, J.G. [Department of Chemical and Materials Engineering, Light Metals Research Laboratories, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)

    2005-06-15

    The texture evolution of continuous cast AA 5052 aluminum alloy during hot rolling was investigated by X-ray diffraction. The {beta} fiber rolling texture formed under various hot and cold deformation conditions was compared. The results show that deformation at elevated temperatures results in a stronger {beta} fiber rolling texture than that at room temperature.

  20. THE METHOD OF ROLL SURFACE QUALITY MEASUREMENT FOR CONTINUOUS HOT DIP ZINC COATED STEEL SHEET PRODUCTION LINE

    Directory of Open Access Journals (Sweden)

    Ki Yong Choi

    2015-01-01

    Full Text Available The present paper describes a developed analyzing system of roll surface during the process of continuous hot dip zinc coated steel sheet production line, in particular, adhering problem by transferred inclusions from roll to steel sheet surface during annealing process so called the pickup. The simulated test machine for coated roll surface in processing line has been designed and performed. The system makes it possible to analyze roll surface condition according to pickup phenomena from various roll coatings concerning operating conditions of hearth rolls in annealing furnace. The algorithm of fast pickup detection on surface is developed on the base of processing of several optical images of surface. The parameters for quality estimation of surface with pickups were developed. The optical system for images registration and image processing electronics may be used in real time and embed in processing line.

  1. Formation of a random recrystallization texture in heavily cold rolled and annealed Al-1%Si alloy

    DEFF Research Database (Denmark)

    Chen, Y.L.; Huang, T.L.; Gong, X.

    2013-01-01

    An Al-1%Si alloy cold rolled to a von Mises stain of 4.5 was isothermally annealed at 210°C. A random recrystallization texture was obtained, which was attributed to the effects of particles of different sizes on the nucleation and growth of grains during recrystallization. © (2013) Trans Tech Pu...

  2. Contribution to study on recovery and recrystallization of cold rolling zircaloy-4

    International Nuclear Information System (INIS)

    Persiano, A.I.C.

    1977-01-01

    Recovery and recrystallization of work-hardened (40-60% - Cold rolling) Zircaloy-4 were studied between 200 and 600 0 C with times varying from 15 to 240 minutes, from electrical resistance and hardness measurements. Activation energy calculation for the recovery and recrystallization processes using the samples work-hardened 60% gave 0,7 and 2,1 eV. (author)

  3. Influence of cold rolling and fatigue on the residual stress state of a metal matrix composite

    International Nuclear Information System (INIS)

    Hanus, E.; Ericsson, T.; Lu, J.; Decomps, F.

    1993-01-01

    The large difference in the coefficient of thermal expansion between the matrix alloy and the particle in a metal matrix composite gives rise to residual stresses in the material. In the present work the effect of cold rolling and four-point bending fatigue on the residual stress state of a silicon carbide particle reinforced aluminium alloy (AA 2014) has been investigated. The three dimensional stress state measured in both phases: matrix and reinforcement, has been determined by using an X-ray diffraction technique. It was found that cold rolling induces surface compressive macrostresses of about -250 MPa, with a penetration depth around 2 mm. The absolute values of the pseudomacrostresses in both phases are significantly reduced due to the single track rolling. Stress relaxation occurs during four-point bending fatigue. (orig.)

  4. Grain Boundary Evolution of Cold-Rolled FePd Alloy during Recrystallization at Disordering Temperature

    Science.gov (United States)

    Lin, Hung-Pin; Chen, Delphic; Kuo, Jui-Chao

    2015-01-01

    In this study, the grain boundary character and texture of 50% and 90% cold-rolled FePd alloy was investigated during recrystallization at 700 °C. Electron backscatter diffraction (EBSD) measurements were performed on the rolling direction to normal direction section. Kernel average misorientation (KAM) calculated from EBSD measurements was employed to determine the recrystallization fraction. The Avrami exponent n of recrystallization is 1.9 and 4.9 for 50% and 90% cold rolling, respectively. The new formation of texture reveals random texture during the recrystallization process. As annealing time increased, the number of high angle boundary (HAGB) and coincidence site lattice (CSL) increased with consumption of low angle boundary (LAGB). In addition, possible transformations between different grain boundaries are observed here.

  5. Cold-drawing sheet molybdenum at room temperature

    International Nuclear Information System (INIS)

    Shepherd, L.W.

    1975-11-01

    When sheet molybdenum is cold-drawn and annealed, the microstructure recrystallizes, and may cause the metal to become brittle, with loss of ductility and strength. Ten to twenty percent recrystallization can occur to destroy optimum drawing quality of the metal. A recrystallization of 4 to 5 percent is ideal. It is shown that special tooling and controlled annealing can hold recrystallization to optimum levels. Special tooling includes an automatic cycling press that closely controls the rate of draw and gives maximum pressure. A draw sleeve of high carbon steel is used. The draw sleeve can be highly polished to minimize friction and provides an intensifying effect of the ram force over the entire part. Four draw steps are used, with each step followed by an annealing at 925 0 C for 20 minutes. Results of recrystallization analysis show that the ideal five percent recrystallization is achieved with this process

  6. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    Science.gov (United States)

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping.

  7. A Numerical Study on Contact Condition and Wear of Roller in Cold Rolling

    Directory of Open Access Journals (Sweden)

    Qichao Jin

    2017-09-01

    Full Text Available An accurate determination of the contact pressure and local sliding in a cold rolling process is an essential step towards the prediction of the roller’s life due to wear damage. This investigation utilized finite element analysis to quantify the local contact pressure and local sliding over the rolling bite in a plate cold rolling process. It was the first study to quantify the local sliding distance in a rolling process using the Finite Element Analysis (FEA. The numerical results indicate that the local contact pressure over the rolling bite demonstrates a hill profile, and the peak coincides with the neutral plane. The local sliding distance over the rolling bite demonstrates a double-peak profile with the two peaks appearing at the forward slip and backward slip zones respectively. The amplitude of sliding distance in the backward slip zone is larger than that in the forward slip zone. A stick zone was confirmed between the forward slip and backward slip zones. According to a parametric study, the local contact pressure and sliding distance decrease when the thickness reduction is reduced or the diameter of the roller is decreased. The location of the neutral plane always presents at the rolling exit side of the rolling bite’s center. The size of the stick zone enlarges and the sizes of slip zones shrink significantly when the friction coefficient is increased. Finally, a novel concept of wear intensity was defined to examine the wear of the roller based on the local contact pressure and local sliding distance. The results show that a two-peak wear response exists in the backward and forward slip zones. The magnitude of the wear in the backward slip zone is larger than that in the forward slip zone. For a given roller and blank material combination, using a smaller thickness reduction, a smaller diameter roller and a higher friction coefficient condition can reduce the wear of the roller for a single rolling cycle. The current paper

  8. Cold rolled texture and microstructure in types 304 and 316L austenitic stainless steels

    International Nuclear Information System (INIS)

    Wasnik, D.N.; Samajdar, I.; Gopalakrishnan, I.K.; Yakhmi, J.V.; Kain, V.

    2003-01-01

    Two grades of austenitic stainless steel (ASS), types 304 (UNS S 30400) and 316L (UNS S 31603), were cold rolled to different reductions by unidirectional and by cross-rolling. The steels had reasonable difference in stacking fault energy (estimated respectively as 15 and 61 mJ/m 2 in types 304 and 316L) and also in starting (or pre-deformation) crystallographic texture-being relatively weak and reasonably strong in types 304 and 316L respectively. The cold rolling increased texturing in type 304, but not in type 316L ASS. The more significant effect of cold rolled texture development was in the relative increase of Brass ({011} ) against Copper ({112} ) and S ({231} ) orientations. In type 304 the increase in Brass was significant, while in type 316L the increase in Copper and S was stronger. This effect could be captured by Taylor type deformation texture simulations considering stronger twinning contributions in type 304 - for example the respective 'best-fits' (in terms of matching the changes in the volume fractions of Brass against Copper and S) were obtained by full constraint Taylor model with 1:100 and 1:10 slip:twin activities in types 304 and 316L ASS respectively. Microstructural developments during cold rolling were generalized as strain induced martensite formation and developments of dislocation substructure. The former, as estimated by vibrating sample magnetometer (VSM), increased with cold reduction, being significantly more in type 304 and was also noticeably stronger in both grades under cross-rolling. The most significant aspect of substructural developments was the formation of strain localizations. These were observed as dense dislocation walls (DDWs), micro-bands (MBs) and twin lamellar structures (TLS). The TLS contribution gained significance at higher reductions and during cross-rolling, especially in type 304. Large misorientation development and the accompanying grain splittings were always associated with such strain localizations

  9. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    Energy Technology Data Exchange (ETDEWEB)

    He, Youliang, E-mail: youliang.he@canada.ca [CanmetMATERIALS, Natural Resources Canada, Hamilton, ON (Canada); Hilinski, Erik J. [Formerly Research and Technology Centre, United States Steel Corporation, Munhall, PA (United States); Now Tempel Steel Co., Chicago, IL (United States)

    2016-05-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  10. Texture and magnetic properties of non-oriented electrical steels processed by an unconventional cold rolling scheme

    International Nuclear Information System (INIS)

    He, Youliang; Hilinski, Erik J.

    2016-01-01

    Two non-oriented electrical steels containing 0.9 wt% and 2.8 wt% of silicon were processed using an unconventional cold rolling scheme, i.e. the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) so that the initial texture before cold rolling and the rotation paths of crystals during cold deformation were both altered as compared to conventional cold rolling along the original HRD. The cold-rolled steel strips were then annealed, skin-pass rolled and final annealed. The texture and microstructure of the materials were characterized by X-ray diffraction (XRD), electron backscatter diffraction (EBSD) and optical microscopy, and considerable differences in average grain size and texture were observed at different inclination angles. The magnetic properties of the steel strips were measured at 400 Hz and 1.0 T/1.5 T using a specially designed Epstein frame, and apparent differences were also noticed at various angles. The magnetic quality of texture was evaluated using different texture factors/parameters and compared to the measured magnetic properties. Although apparent improvement on the magnetic quality of texture can be noted by inclining the CRD to HRD, the trend does not match the measured magnetic properties at 400 Hz, which may have been affected by other parameters in addition to crystallographic texture. - Highlights: • The cold rolling direction is inclined an angle to the hot rolling direction. • The deformation and annealing textures are both changed by the inclined rolling. • Magnetic quality of texture is improved at specific inclination angles. • Low silicon steel is more sensitive in texture change than high silicon steel. • High frequency core loss does not follow the computed magnetic quality of texture.

  11. Feasibility Study on Flexibly Reconfigurable Roll Forming Process for Sheet Metal and Its Implementation

    Directory of Open Access Journals (Sweden)

    Jun-Seok Yoon

    2014-06-01

    Full Text Available A multicurved sheet metal surface for a skin structure has usually been manufactured using a conventional die forming process involving the use of both a die and a press machine in accordance with the product shape. However, such processes are economically inefficient because additional production costs are incurred for the development and management of forming tools. To overcome this drawback, many alternative processes have been developed; however, these still suffer from problems due to defects such as dimples and wrinkles occurring in the sheet. In this study, a new sheet metal forming process called the flexibly reconfigurable roll forming (FRRF process is proposed as an alternative to existing processes. Unlike existing processes, FRRF can reduce additional production costs resulting from material loss and significantly reduce forming errors. Furthermore, it involves the use of a smaller apparatus. The methodology and applicable procedure of the FRRF process are described. Numerical forming simulations of representative multicurved sheet surfaces are conducted using FEM. In addition, a simple apparatus is developed for verifying the feasibility of this process, and a doubly curved metal is formed to verify the applicability of the reconfigurable roller, a critical component in this forming process.

  12. Linking recovery and recrystallization through triple junction motion in aluminum cold rolled to a large strain

    DEFF Research Database (Denmark)

    Yu, Tianbo; Hansen, Niels; Huang, Xiaoxu

    2013-01-01

    Recovery mechanisms and kinetics have been studied in commercial purity aluminum (AA1050) cold rolled to a true strain of 5.5 (99.6% thickness reduction) and annealed at low temperatures from 140 to 220°C. Transmission electron microscopy, electron backscatter diffraction (EBSD) and electron...... transition into a more equiaxed structure, where recrystallization nuclei start to evolve. The apparent activation energy for the microstructural coarsening is estimated separately for different stages characterized by an increase in the lamellar boundary spacing measured by EBSD and ECC. The apparent...... and their junctions during coarsening, and solute drag may become increasingly important as the structure coarsens. These findings form the basis for a discussion of the thermal behavior of a fine lamellar structure produced by cold rolling to a large strain of both scientific and applied interest....

  13. Effect of Ti solute on the recovery of cold-rolled V-Ti alloys

    International Nuclear Information System (INIS)

    Leguey, T.; Munoz, A.; Pareja, R.

    1999-01-01

    The recovery characteristics of cold-rolled pure V and V-Ti alloys with compositions of 0.3, 1 and 4.5 at.% Ti have been investigated by positron annihilation spectroscopy. The recovery is accomplished in two stages. Fifty percent cold rolling induces the formation of microvoids in V-0.3Ti and V-1Ti but not in V-4.5Ti. The first recovery stage in pure V, V-0.3Ti and V-1Ti starts with the dissolution of microvoids. The recovery curves of the annihilation parameters for the alloys indicate the formation of Ti-rich precipitates during the first recovery stage. These precipitates act as very efficient vacancy sinks. The second recovery stage starting for annealing temperatures above ≅1150 K is attributed to annealing of vacancies associated to the precipitates. (orig.)

  14. Analysis of Startup Process and Its Optimization for a Two-Stand Reversible Cold Rolling Mill

    Directory of Open Access Journals (Sweden)

    Guangming Liu

    2017-01-01

    Full Text Available Dynamic characteristic analysis of a two-stand reversible cold rolling mill in the startup process was carried out. The delay algorithm of the interstand thickness was proposed. A new method combined with the accelerated secant and the tangent methods was established to solve the simultaneous equations. The thickness and interstand tension transition processes with different static tension establishing processes were analyzed. Both mills were operated under constant rolling force control mode in the above process. The results show that the strip thickness in the rolling gap reduces in the static mill screwdown process. The entry stand runs inversely to establish the static interstand tension. This area becomes an abnormal thickness reduction area of the incoming strip. It results in several abnormal interstand tension increases in the subsequent startup process. The tension increase leads to an impact force on the strip that is the main reason of the strip breakage in the startup process. So the static tension establishing process was optimized, and the interstand tension fluctuation and the strip breakage accidents both reduced significantly. The results are beneficial to the startup process of the two-stand reversible cold rolling mill.

  15. Fiber vs Rolling Texture: Stress State Dependence for Cold-Drawn Wire

    Science.gov (United States)

    Zorina, M. A.; Karabanalov, M. S.; Stepanov, S. I.; Demakov, S. L.; Loginov, Yu. N.; Lobanov, M. L.

    2018-02-01

    The texture of the cold-drawn copper wire was investigated along the radius using electron backscatter diffraction. The complex fiber texture of the central region of the wire was considered as the rolling texture consisting of a set of preferred orientations. The texture of the periphery region was revealed to be similar to the shear texture. The orientation-dependent properties of the wire were proven to be determined by the texture of the near-surface layers.

  16. Penelitian Menggunakan Cold Roll Box (CRB) Dengan Phase Change Materials (PCMs) Untuk Mempertahankan Kesegaran Produk Pertanian

    OpenAIRE

    Pudjiastuti, Wiwik; Hendartini, Hendartini; Supeni, Guntarti; Listyarini, Arie

    2011-01-01

    Penelitian tentang sistem distribusi menggunakan Cold Roll Box (CRB) dengan Phase Change Materials (PCMs) untuk mempertahankan kesegaran produk pertanian telah dilakukan dengan kerjasama antara Balai Besar Kimia dan Kemasan (BBKK) dengan KITECH, Korea. Tujuan dari penelitian ini adalah untuk mendapatkan satu sistem yang paling efektif untuk distribusi produk-produk pertanian yang memerlukan pendingin dalam rangka mempertahankan kualitas dan kesegarannya. Sebagai media pendingin pada sistem in...

  17. Positron annihilation in gaseous nitrided cold-rolled FeNiTi films

    NARCIS (Netherlands)

    Chechenin, NG; van Veen, A; Galindo, RE; Schut, H; Chezan, A; Boerma, DO; Triftshauser, W; Kogel, G; Sperr, P

    2001-01-01

    Positron beam analysis (PBA) was performed on cold-rolled Fe0.94Ni0.04Ti0.02 foils, which were subjected to different thermal treatments in an atmosphere of a gas mixture of NH3+H-2 (nitriding). The nitriding of the samples in the alpha -region (alphaN) of Lehrer diagram for the Fe-N system produced

  18. Effect of cold rolling on the hydrogen absorption and desorption kinetics of Zircaloy-4

    International Nuclear Information System (INIS)

    Dupim, I.S.; Moreira, J.M.L.; Huot, J.; Santos, S.F.

    2015-01-01

    Metal matrix composites have been considered promising candidates as nuclear fuels for pressurized water reactors and also for nuclear waste management. Among others, Zircaloy is considered an excellent alternative for metallic matrix in such composites due to its excellent mechanical properties, high thermal conductivity and high corrosion resistance at operating temperatures. For manufacturing these fuels, a necessary step is the production of Zircaloy powder to be used as raw material. A feasible route to produce powders of refractory metals and alloys like Zircaloy is the hydriding and dehydriding process. For this type of processing route, hydrogen absorption and desorption should be performed at the lowest temperature and pressure possible in order to reduce the processing costs. In this paper, we investigated the hydrogen sorption kinetics of Zircaloy and the effect of cold rolling on the reaction rate. It was found that cold rolling greatly increases the hydrogenation kinetics and drastically reduces the dehydrogenation temperature. - Highlights: • The effects of temperature and pressure on the hydrogen reaction kinetics in Zircaloy-4 are analyzed. • The incubation time during absorption measurements increased for higher H2 pressures. • Changes in hydriding reaction kinetics at 1500 kPa of H 2 and 1.25 wt.% of absorption. • Cold rolling increased the hydrogen absorption kinetics and decreased the hydride decomposition temperature

  19. Microstructural and magnetic properties study of Fe–P rolled sheet alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jafari, S. [Center of Excellence for Ceramics in Energy and Environment, School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); Beitollahi, A., E-mail: beitolla@iust.ac.ir [Center of Excellence for Ceramics in Energy and Environment, School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); EftekhariYekta, B. [Center of Excellence for Ceramics in Energy and Environment, School of Metallurgy and Materials Engineering, Iran University of Science and Technology (IUST), Narmak, Tehran 16846-13114 (Iran, Islamic Republic of); Kanada, Keiu [Toyota Motor Corporation, Aichi Prefecture, Toyota (Japan); Ohkubo, T.; Gopalan, R. [Magnetic Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Herzer, Giselher [Vacuumschmelze GmBH, D-63450 Hanau (Germany); Hono, K. [Magnetic Materials Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan)

    2014-05-01

    In the work presented here, the soft magnetic properties of Fe{sub 1−x}P{sub x} (x=0.36, 0.7, 1.1 at%) rolled sheet alloys were investigated. In this respect, the as-rolled sheets were subjected to a two steps annealing processes; the first one between 800 and 1000 °C for 1 h referred as first stage annealing and the second one at lower temperatures (500 and 600 °C) for 30 min, referred as second step annealing. BH tracer measurements at 50 Hz showed that for all of the phosphorous containing alloys, in general, the magnitude of coercivity decreased by applying these two annealing steps compared to those of as-rolled samples. For all of the studied samples, the B{sub 50} values measured at 50 Hz were in the range of 1.6–1.7 tesla (T). Samples having highest amount of phosphorous (1.1 at%) exhibited lower eddy current loss compared to the rest of the specimens due to the increased electrical resistivity. Besides, microstructural studies revealed that the prepared samples were free from Fe{sub 3}P phase precipitation and the average grain size increased (∼three times) with increasing the phosphorous content giving rise to the decrease of hysteresis losses. Further, amongst the whole prepared samples, the alloy containing 1.1 at% P showed the lowest hysteresis loss (6.99 W/kg), eddy current loss (9.25 W/kg) as well as the highest magnetic induction (1.7 T) at 5000 A/M (B{sub 50}). - Highlights: • We have studied magnetic properties and microstructure of Fe{sub 1−x}P{sub x} rolled sheet alloys. • Increasing phosphorous content increases the B{sub 50} from 1.65 to 1.70 T. • Increasing phosphorous content causes the decline of the eddy current loss. • The grain size increases about 3 times with increasing phosphorous concentration. • The hysteresis loss decreases with increasing the phosphorous content (88%)

  20. Effect of Local Strain Distribution of Cold-Rolled Alloy 690 on Primary Water Stress Corrosion Crack Growth Behavior

    Directory of Open Access Journals (Sweden)

    Kim S.-W.

    2017-06-01

    Full Text Available This work aims to study the stress corrosion crack growth behavior of cold-rolled Alloy 690 in the primary water of a pressurized water reactor. Compared with Alloy 600, which shows typical intergranular cracking along high angle grain boundaries, the cold-rolled Alloy 690, with its heterogeneous microstructure, revealed an abnormal crack growth behavior in mixed mode, that is, in transgranular cracking near a banded region, and in intergranular cracking in a matrix region. From local strain distribution analysis based on local mis-orientation, measured along the crack path using the electron back scattered diffraction method, it was suggested that the abnormal behavior was attributable to a heterogeneity of local strain distribution. In the cold-rolled Alloy 690, the stress corrosion crack grew through a highly strained area formed by a prior cold-rolling process in a direction perpendicular to the maximum principal stress applied during a subsequent stress corrosion cracking test.

  1. Properties of Rolled AZ31 Magnesium Alloy Sheet Fabricated by Continuous Variable Cross-Section Direct Extrusion

    Science.gov (United States)

    Liu, Yang; Li, Feng; Li, Xue Wen; Shi, Wen Yong

    2018-03-01

    Rolling is currently a widely used method for manufacturing and processing high-performance magnesium alloy sheets and has received widespread attention in recent years. Here, we combined continuous variable cross-section direct extrusion (CVCDE) and rolling processes. The microstructure and mechanical properties of the resulting sheets rolled at different temperatures from CVCDE extrudate were investigated by optical microscopy, scanning electron microscope, transmission electron microscopy and electron backscatter diffraction. The results showed that a fine-grained microstructure was present with an average grain size of 3.62 μm in sheets rolled from CVCDE extrudate at 623 K. Dynamic recrystallization and a large strain were induced by the multi-pass rolling, which resulted in grain refinement. In the 573-673 K range, the yield strength, tensile strength and elongation initially increased and then declined as the CVCDE temperature increased. The above results provide an important scientific basis of processing, manufacturing and the active control on microstructure and property for high-performance magnesium alloy sheet.

  2. Magnesium-Nickel alloy for hydrogen storage produced by melt spinning followed by cold rolling

    Directory of Open Access Journals (Sweden)

    Daniel Rodrigo Leiva

    2012-10-01

    Full Text Available Severe plastic deformation routes (SPD have been shown to be attractive for short time preparation of magnesium alloys for hydrogen storage, generating refined microstructures and interesting hydrogen storage properties when compared to the same materials processed by high-energy ball milling (HEBM, but with the benefit of higher air resistance. In this study, we present results of a new processing route for Mg alloys for hydrogen storage: rapid solidification followed by cold work. A Mg97Ni3 alloy was processed by melt spinning (MS and by extensive cold rolling (CR. Submitting Mg97Ni3 ribbons between steel plates to cold rolling has shown to be a viable procedure, producing a thin cold welded foil, with little material waste. The as-processed material presents a high level of [002] fiber texture, a sub microcrystalline grain structure with a high density of defects, and also a fine dispersion of Mg2Ni nanoparticles. This refined microstructure allied to the developed texture resulted in enhanced activation and H-sorption kinetics properties.

  3. Magnet properties of Mn70Ga30 prepared by cold rolling and magnetic field annealing

    International Nuclear Information System (INIS)

    Ener, Semih; Skokov, Konstantin P.; Karpenkov, Dmitriy Yu.; Kuz'min, Michael D.; Gutfleisch, Oliver

    2015-01-01

    The remanence and coercivity of arc melted Mn 70 Ga 30 can be substantially improved by cold rolling. For best performance the rolled material should be annealed at T=730 K in the presence of a magnetic field of 1 T. The so-obtained magnet has a remanence of 0.239 T and a coercivity of 1.24 T at room temperature. The underlying reason for the high coercivity and remanence is the increase of the content of a metastable ferrimagnetic D0 22 phase at the expense of the normally stable anti-ferromagnetic D0 19 . Magnetic field significantly increases the nucleation rate of the ferromagnetic D0 22 phase that leads to grain size refinement and as a consequence of improving remanence and coercive field. - Highlights: • Alternative synthesis method for D0 22 phase formation in Mn–Ga is developed. • Effect of cold rolling and annealing on magnetic properties of Mn 70 Ga 30 is examined. • Small magnetic fields are sufficient to accelerate nucleation of the D0 22 phase

  4. Research and Development Trend of Shape Control for Cold Rolling Strip

    Science.gov (United States)

    Wang, Dong-Cheng; Liu, Hong-Min; Liu, Jun

    2017-09-01

    Shape is an important quality index of cold rolling strip. Up to now, many problems in the shape control domain have not been solved satisfactorily, and a review on the research progress in the shape control domain can help to seek new breakthrough directions. In the past 10 years, researches and applications of shape control models, shape control means, shape detection technology, and shape control system have achieved significant progress. In the aspect of shape control models, the researches in the past improve the accuracy, speed and robustness of the models. The intelligentization of shape control models should be strengthened in the future. In the aspect of the shape control means, the researches in the past focus on the roll optimization, mill type selection, process optimization, local strip shape control, edge drop control, and so on. In the future, more attention should be paid to the coordination control of both strip shape and other quality indexes, and the refinement of control objective should be strengthened. In the aspects of shape detection technology and shape control system, some new types of shape detection meters and shape control systems are developed and have successfully industrial applications. In the future, the standardization of shape detection technology and shape control system should be promoted to solve the problem of compatibility. In general, the four expected development trends of shape control for cold rolling strip in the future are intelligentization, coordination, refinement, and standardization. The proposed research provides new breakthrough directions for improving shape quality.

  5. Effect of surface shear on cube texture formation in heavy cold-rolled Cu-45 at%Ni alloy substrates

    DEFF Research Database (Denmark)

    Tian, Hui; Suo, Hongli; Liang, Yaru

    2015-01-01

    Two types of Cu-45 at%Ni alloy thin tapes with and without surface shear were obtained by different heavy cold rolling processes. The deformation and recrystallization textures of the two tapes were thoroughly investigated by electron back scattering diffraction technique. The results showed...... that a shear texture mainly covered the surface of the heavy deformed tapes because of the fraction between the surface of rolling mills and the thin tapes when the rolling force strongly reduced at high strain, which significantly reduced the fraction of rolling texture on the surface of the Cu-45at %Ni alloy...

  6. Magnetic properties and crystallographic textures of Fe 2.6% Si after 90% cold rolling plus different annealing

    Science.gov (United States)

    Salih, M. Z.; Weidenfeller, B.; Al-hamdany, N.; Brokmeier, H.-G.; Gan, W. M.

    2014-03-01

    The effect of rolling and annealing on the crystallographic texture and the magnetic properties of Fe-2.6% Si non-oriented electric steel during 90% cold rolling and different annealing temperature at (600 °C, 700 °C, 900 °C and 1100 °C) for 60 min and 20 min was analyzed. The 97% hot rolled as received material shows development of alpha and gamma fiber texture affecting on the magnetic properties at rolling and transverse direction. 90% cold rolling with moderate annealing temperature (up to 700 °C) and 60 min annealing time leads to better textures and improved magnetic properties. Due to coarse grained microstructure after annealing, neutron diffractions is an efficient tool for the analysis of Bulk texture of polycrystalline materials, well known for sufficient grain statistics and bulk texture measurement.

  7. EBSD characterization of twinning in cold-rolled CP-Ti

    International Nuclear Information System (INIS)

    Li, X.; Duan, Y.L.; Xu, G.F.; Peng, X.Y.; Dai, C.; Zhang, L.G.; Li, Z.

    2013-01-01

    This work presents the use of a mechanical testing system and the electron backscatter diffraction technique to study the mechanical properties and twinning systems of cold-rolled commercial purity titanium, respectively. The dependence of twinning on the matrix orientation is analyzed by the distribution map of Schmid factor. The results showed that the commercial purity titanium experienced strong strain hardening and had excellent formability during rolling. Both the (112 ¯ 2) ¯ 3 ¯ > compressive twins and (101 ¯ 2) ¯ 1 ¯ > tensile twins were dependent on the matrix orientation. The Schmid factor of a grain influenced the activation of a particular twinning system. The specific rolling deformation of commercial purity titanium controlled the number and species of twinning systems and further changed the mechanical properties. - Highlights: • CP-Ti experienced strain hardening and had excellent formability. • Twins were dependent on the matrix orientation. • Schmid factor of a grain influenced the activation of a twinning system. • Rolling deformation controlled twinning systems and mechanical properties

  8. Hot rolling of thick uranium molybdenum alloys

    Science.gov (United States)

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  9. Continuum modeling of {10Ῑ2} twinning in a Mg-3%Al-1%Zn rolled sheet

    Directory of Open Access Journals (Sweden)

    Pérez-Prado, M. T.

    2010-12-01

    Full Text Available Acrystal plasticity continuum model with differentiated self- and cross- hardeningmechanisms for twin and slip systems has been utilized to predict the slip/twin activities and texture evolution in a rolled and annealed Mg-3%Al-1%Zn sheet compressed along the rolling direction (RD and tensile tested along the normal direction (ND. The contribution of twinning is significantly larger during tension along ND, leading to a significant texture change with strain. A good correlation is found between simulations and recent experimental results.

    Un modelo continuo de plasticidad cristalina, que contempla los mecanismos de auto-endurecimiento y endurecimiento cruzado para los sistemas de maclado y deslizamiento, se ha utilizado para predecir las actividades de deslizamiento y del maclado, así como la evolución de la textura, de una chapa laminada y recocida de la aleación de magnesio Mg-3%Al-1%Zn ensayada en compresión, a lo largo de la dirección de laminación (DL y en tensión, a lo largo de la dirección normal (DN. Se encontró que la contribución del maclado es mucho más importante cuando la muestra se tensiona a lo lago de DN, lo que da lugar a un cambio fuerte de textura. Se observó una buena correspondencia entre las simulaciones y resultados experimentales recientes.

  10. 49 CFR Table 2 of Subpart B to... - Minimum Quantity Requirement for Retroreflective Sheeting on Freight Rolling Stock

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Minimum Quantity Requirement for Retroreflective Sheeting on Freight Rolling Stock 2 Table 2 of Subpart B to Part 224 Transportation Other Regulations Relating to Transportation (Continued) FEDERAL RAILROAD ADMINISTRATION, DEPARTMENT OF TRANSPORTATION...

  11. Microstructure and Texture Evolution During Hot-Pack Rolling of Nickel-Base Superalloys to Thin Sheet and Foil

    Science.gov (United States)

    Pilchak, A. L.; Ballard, D. L.; Weaver, D. S.; Semiatin, S. L.

    2011-04-01

    Microstructure evolution during hot-pack rolling of nickel-base superalloys to ~1-mm-thick sheet and ~200- μm-thick foil was investigated with electron backscatter diffraction. The microstructure was observed at increasing levels of strain, which revealed the progressive formation of an unrecrystallized, banded microstructure at sheet gage. The bands contained large orientation gradients, sometimes spanning multiple texture components considered to be stable with respect to the imposed plane-strain compression. After reaching stable orientations, grain-scale shear bands were observed within individual unrecrystallized bands that resulted in local subgrain rotations that formed new bands of different orientation. This phenomenon, which is known as band splitting in the literature, was shown to be the result of continuous dynamic recrystallization as opposed to discontinuous dynamic recrystallization or classical static recrystallization. The unrecrystallized bands were eliminated by unidirectional rolling to foil but not by cross rolling.

  12. A X-ray microscope for stored energy in single grains of cold-rolled steel

    International Nuclear Information System (INIS)

    Drakopoulos, M.; Snigireva, I.; Snigirev, A.; Castelnau, O.; Chauveau, T.; Bacroix, B.; Schroer, C.; Ungar, T.

    2000-01-01

    A new set-up for X-ray microdiffraction has been developed on the ESRF beamline ID22. This set-up allows microscopic characterization of materials in diffraction mode, the size of the focused beam being only of a few microns. This facilitates the measurement of material quantities as average size of the coherently diffracting volume, local dislocation density, residual stress, local fluctuation of the residual stress, and intragranular misorientation from single grains of a polycrystalline material. The first application on an IF-Ti steel after different thermomechanical treatments (recrystallization, cold-rolling, annealing) is presented

  13. Magnetic non-destructive evaluation of hardening of cold rolled reactor pressure vessel steel

    Science.gov (United States)

    Wang, Xuejiao; Qiang, Wenjiang; Shu, Guogang

    2017-08-01

    Non-destructive test (NDT) of reactor pressure vessel (RPV) steel is urgently required due to the life extension program of nuclear power plant. Here magnetic NDT of cold rolled RPV steel is studied. The strength, hardness and coercivity increase with the increasing deformation, and a good linear correlation between the increment of coercivity, hardness and yield strength is found, which may be helpful to develop magnetic NDT of degradation of RPV steel. It is also found that besides dislocation density, the distribution of dislocations may affect coercivity as well.

  14. Blue tetrazolium as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

    International Nuclear Information System (INIS)

    Li Xianghong; Deng Shuduan; Fu Hui

    2010-01-01

    The inhibition effect of blue tetrazolium (BT) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20 o C was investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that BT is a very good inhibitor, and the adsorption of BT on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that BT acts as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BT is also evidenced by SEM images.

  15. Evolution of Residual Stress and Distortion of Cold-Rolled Bearing Ring from Annealing to Quenched-Tempered Heat Treatment

    Science.gov (United States)

    Lu, Bohan; Lu, Xiaohui

    2018-02-01

    This study investigates the correlation between the residual stress and distortion behavior of a cold-rolled ring from the annealing to quenching-tempering (QT) process. Due to the cold-rolled process, the external periphery of the bearing ring experiences a compressive residual stress. To relieve the residual stress, cold-rolled rings are annealed at 700 °C which is higher than the starting temperature of recrystallization. When cold-rolled rings are annealed at 700 °C for 15 min, the compressive residual stress is reduced to zero and the outer diameter of the annealed ring becomes larger than that of a non-annealed sample, which is unrelated to annealing time. Simultaneously, the roundness and taper deviation do not obviously change compared with those of non-annealed sample. The stress relaxation during the annealing process was attributed to the recovery and recrystallization of ferrite. Annealing has a genetic influence on the following QT heat treatment, wherein the lowest residual stress is in the non-annealed cold-rolled ring. From the annealing to QT process, the deviation of the outer diameter, roundness, and taper increased with annealing time, a large extend than that of non-annealed samples.

  16. Abnormal devitrification behavior and mechanical response of cold-rolled Mg-rich Mg-Cu-Gd metallic glasses

    International Nuclear Information System (INIS)

    Lee, J.I.; Kim, J.W.; Oh, H.S.; Park, J.S.; Park, E.S.

    2016-01-01

    Abnormal devitrification behavior and mechanical response of Mg 75 Cu 15 Gd 10 (relatively strong glass former with higher structural stability) and Mg 85 Cu 5 Gd 10 (relatively fragile glass former with lower structural stability) metallic glasses, fabricated by repeated forced cold rolling, have been investigated. When metallic glasses were cold-rolled up to a thickness reduction ratio of ∼33%, the heat of relaxation (ΔH relax. ) below T g of the cold-rolled specimens was reduced, which indicates the formation of local structural ordering via cold rolling due to stress-induced relaxation. The local structural ordering results in abnormal devitrification behavior, such as higher resistance of glass-to-supercooled liquid transition and delayed growth, in the following heat treatment due to increased nuclei density and pinning site. In particular, the fragility index, m, could assist in understanding structural stability and local structural variation by mechanical processing as well as compositional tuning. Indeed, we examine the shear avalanche size to rationalize the variation of the deformation unit size depending on the structural instability before and after cold rolling. The deformation mode in Mg 85 Cu 5 Gd 10 metallic glass might change from self-organized critical state to chaotic state by cold rolling, which results in unique hardening behavior under the condition for coexisting well distributed local structural ordering and numerous thinner shear deformed areas. These results would give us a guideline for atomic scale structural manipulation of metallic glasses, and help develop novel metallic glass matrix composites with optimal properties through effective mechanical processing as well as heat treatment.

  17. Model for texture evolution in cold rolling of 2.4 wt.-% Si non-oriented electrical steel

    Science.gov (United States)

    Wei, X.; Hojda, S.; Dierdorf, J.; Lohmar, J.; Hirt, G.

    2017-10-01

    Iron loss and limited magnetic flux density are constraints for NGO electrical steel used in highly efficient electrical machinery cores. The most important factors that affect these properties are the final microstructure and the texture of the NGO steel. Reviewing the whole process chain, cold rolling plays an important role because the recrystallization and grain growth during the final heat treatment can be strongly affected by the stored energy and microstructure of cold rolling, and some texture characteristics can be inherited as well. Therefore, texture evolution during cold rolling of NGO steel is worth a detailed investigation. In this paper, texture evolution in cold rolling of non-oriented (NGO) electrical steel is simulated with a crystal plasticity finite element method (CPFEM) model. In previous work, a CPFEM model has been implemented for simulating the texture evolution with periodic boundary conditions and a phenomenological constitutive law. In a first step the microstructure in the core of the workpiece was investigated and mapped to a representative volume element to predict the texture evolution. In this work an improved version of the CPFEM model is described that better reflects the texture evolution in cold rolling of NGO electrical steel containing 2.4 wt.-% Si. This is achieved by applying the deformation gradient and calibrating the flow curve within the CPFEM model. Moreover, the evolution of dislocation density is calculated and visualized in this model. An in depth comparison of the numerical and experimental results reveals, that the improved CPFEM model is able to represent the important characteristics of texture evolution in the core of the workpiece during cold rolling with high precision.

  18. Texture investigations of low carbon cold rolled steel using the X-ray and neutron diffraction methods

    International Nuclear Information System (INIS)

    Jordanova, I.; Vratislav, S.; Dlouha, M.; Kostova, M.

    1987-01-01

    The texture in low carbon cold rolled steel killed with aluminium is investigated using X-ray and neutron diffraction methods. The Roe's and Bunge's mathematical formalisms are used to describe the texture respectivelly. The results are discussed in terms of optimization of the technology

  19. Characterization of Si particles and their effects on and recrystallization in a nanostructured cold rolled Al-1%Si alloy

    DEFF Research Database (Denmark)

    Huang, T.L.; Wu, G.L.; Huang, Xiaoxu

    2015-01-01

    An Al-1.08 vol.% Si alloy was cold rolled to a reduction of 98% (εvM = 4.5) and then annealed at different temperatures up to 210°C (0.52 Tm) for different times. The deformed structure is characterized by a nanoscale lamellar structure with the presence of Si particles of coarse (> 1 μm), medium...

  20. A Study of the Cold Resistance of Coiled Stock for Pipes Produced at Foundry-Rolling Works. Part 1

    Science.gov (United States)

    Bagmet, O. A.; Naumenko, V. V.; Smetanin, K. S.

    2018-01-01

    The mechanical properties, the microstructure, and the cold resistance of coiled strips from low-carbon manganese-and silicon-alloyed steels with different additions of niobium and titanium produced by direct rolling of thin slabs right after their continuous casting under the conditions of foundry-rolling works are studied. It is shown that the addition of 0.01% Ti into the steel alloyed with 0.04% niobium has a positive effect on the ductility, toughness and cold resistance of the rolled strips and a negative effect on the strength. A high (0.08%) content of niobium is favorable for the impact toughness and resistance to brittle fracture of Charpy specimens of the steels studied under negative temperatures of up to -80°C.

  1. Effect of the Leveling Conditions on Residual Stress Evolution of Hot Rolled High Strength Steels for Cold Forming

    Science.gov (United States)

    Park, Keecheol; Oh, Kyungsuk

    2017-09-01

    In order to investigate the effect of leveling conditions on residual stress evolution during the leveling process of hot rolled high strength steels, the in-plane residual stresses of sheet processed under controlled conditions at skin-pass mill and levelers were measured by cutting method. The residual stress was localized near the edge of sheet. As the thickness of sheet was increased, the residual stress occurred region was expanded. The magnitude of residual stress within the sheet was reduced as increasing the deformation occurred during the leveling process. But the residual stress itself was not removed completely. The magnitude of camber occurred at cut plate was able to be predicted by the residual stress distribution. A numerical algorithm was developed for analysing the effect of leveling conditions on residual stress. It was able to implement the effect of plastic deformation in leveling, tension, work roll bending, and initial state of sheet (residual stress and curl distribution). The validity of simulated results was verified from comparison with the experimentally measured residual stress and curl in a sheet.

  2. Properties, microstructure and texture evolution of cold rolled Cu strips under electropulsing treatment

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, R.F.; Liu, J.N. [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Tang, G.Y., E-mail: tanggy@mail.tsinghua.edu.cn [Advanced Materials Institute, Graduate School at Shenzhen, Tsinghua University, Shenzhen 518055 (China); Key Laboratory for Advanced Materials of Ministry of Education, Department of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Shi, S.Q.; Fu, M.W. [Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong (China)

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Electropulsing treatment affects the properties and microstructures of Cu strips. Black-Right-Pointing-Pointer The frequency of twin reaches the maximum at 400 Hz. Black-Right-Pointing-Pointer Electropulsing treatment strengthens P{l_brace}0 1 1{r_brace}<1 2 2{sup Macron }> orientation. - Abstract: The effect of electropulsing treatment (EPT) on properties, microstructures and texture of the cold-rolled Cu strips is investigated by electron back scattered diffraction (EBSD). The results show that the elongation of Cu strips increases while the Vickers hardness and electrical resistivity drop with the increase of the frequency of electropulsing excluding 600 Hz. The grain size increased with increasing the frequency of electropulsing. The frequency of coincident site lattice (CSL) and twin reach the maximum using the EPT of 400 Hz. In addition, the change of microstructure induced by EPT strengthens P{l_brace}0 1 1{r_brace}<1 2 2{sup Macron }> orientation and weakens S{l_brace}1 2 3{r_brace}<6 3 4{sup Macron }> and Bs{l_brace}1 1 0{r_brace}<1 1{sup Macron} 2> texture component content. The twin formation and crystallization mechanism of the cold deformed Cu under electropulsing are proposed.

  3. Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

    International Nuclear Information System (INIS)

    Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

    2013-01-01

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al 3 Sc and/or Al 3 (Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al 3 Sc and/or Al 3 (Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al 6 Mn- and/or Al 6 (Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al 3 Sc particles formation and/or coarsening and that of the Al 6 Mn and/or Al 6 (Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al 3 Sc-phase and the Al 6 Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle precipitation is slightly facilitated by

  4. Abatement of segregation with the electro and static magnetic field during twin-roll casting of 7075 alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Su, X. [The Key Laboratory of Electromagnetic Processing of Material, Ministry of Education, 317#, Northeastern University, Shenyang, 110819 Liaoning (China); Xu, G.M., E-mail: Xu_gm@epm.neu.edu.cn [The Key Laboratory of Electromagnetic Processing of Material, Ministry of Education, 317#, Northeastern University, Shenyang, 110819 Liaoning (China); Jiang, D.H. [Donggong Information Science and Technology Co., Ltd., Guangzhou, 510000 Guangdong (China)

    2014-04-01

    This study aims to investigate the influence of electromagnetic field on the distribution and composition of precipitates and on the mechanical properties of 7075 rolled sheets. The non-field and field microstructure and the mechanical properties were studied in detail by optical microscope (OM), electron probe microanalyzer (EPMA), multiple sample tensile as well as hardness tests. The Fine and equiaxed grains were obtained when introducing the alternating oscillating electromagnetic field to the twin-roll casting (TRC) process with 0.13 T static magnetic and 386 A alternating current (AC) intensities. Due to a damping effect on the convection generated by applying the electro- and static magnetic fields, the undercooling of the melt decreases and the continuous net-like precipitates are refined and broken remarkably. Especially under oscillating electromagnetic field conditions, the best uniform microstructure without mottled segregation was obtained. In addition, the fields can effectively enhance solute mixing capacity and reduce heat discharge, resulting in the increase of mechanical properties of 7075 sheets in both the longitudinal and long transverse directions. The optimum process in the present study, in which the higher solid solubility in Al matrix and the stronger hardness as well as tensile strength was gained as compared to other rolled specimens, is considered as alternating oscillating TRC process.

  5. CYCLIC RECRYSTALLIZATION OF FERRITE IN HOT-ROLLED LOW-CARBON SHEET STEEL WITH STRUCTURETEXTURAL HETEROGENEITY

    Directory of Open Access Journals (Sweden)

    A. M. Nesterenko

    2009-01-01

    Full Text Available It is determined that in the process of soaking at subcritical temperature 680 °C in hot-rolled rolling of low-carbon steel 08 ps recrystallization is developed with heterogeneous fu ll repeat change of the steel ferrite change by its section.

  6. Interface-engineered parylene C coating for corrosion protection of cold-rolled steel

    Energy Technology Data Exchange (ETDEWEB)

    Yasuda, H.; Chun, B.H.; Cho, D.L. [Univ. of Missouri, Columbia, MO (United States); Lin, T.J.; Yang, D.J.; Antonelli, J.A. [E.I. DuPont de Nemours and Co., Philadelphia, PA (United States)

    1996-03-01

    Vacuum-deposited poly(chloro-p-xylylene), or parylene C, can be used for corrosion protection of cold-rolled steel (CRS) through interface engineering. Interface engineering replaces galvanizing, zinc phosphating, and cathodic electrocoating (E-coatings). Parylene C polymer has excellent bulk properties, including its moisture barrier, toughness, and electrical insulation characteristics, but its poor adhesion to most smooth or nonporous substrates has restricted its application. Parylene C coating applied directly to a CRS surface does not provide corrosion protection because there is no adhesion between the film and the substrate. It was shown that adhesion could be improved to the extent parylene-coated CRS panels performed as good as, if not better than, a control (E-coat/zinc phosphate/electrogalvanized steel [EGS]) under conditions of a commercial scab corrosion test. Improvement was achieved by placing an interlayer of plasma polymer to provide interfacial bonding to the CRS surface and the parylene C film. The interface engineering involved in-situ consecutive vacuum processes consisting of: the removal of oxides by (argon + hydrogen) plasma, the direct current (DC) cathodic plasma polymerization of trimethylsilane (TMS), the in-situ cathodic polymerization of methane on the plasma polymer of TMS (in the parylene reactor), and the deposition of parylene C.

  7. Atmospheric corrosion of hot and cold rolled carbon steel under field exposure in Saudi Arabia

    International Nuclear Information System (INIS)

    Syed, S.

    2008-01-01

    Carbon steel (hot and cold rolled) specimens have been exposed to the action of different atmospheres at 20 test sites distributed in Saudi Arabia and was investigated in terms of environmental factors such as average temperature, average relative humidity and deposition rates of atmospheric pollutants (Cl - and SO 2 ). Applying the standard ISO 9223 norm aggressiveness of the atmospheres corresponding to 0the different test sites has been determined. Calculations of corrosion rates were made via loss of weight and characterization of the corrosion products formed on samples has been carried out by means of X-ray diffraction (XRD). The major constituent of the rust formed in marine and marine-industrial environment is goethite (α-FeOOH). These samples also show the presence of a large proportion of lepidocrocite (γ-FeOOH) and small amounts of ferrihydrite and maghemite (γ-Fe 2 O 3 ). In the case of urban and rural samples goethite is the major constituent of corrosion layers. The rust formed under the urban environment also contains large amounts of ferrihydrite and in a lesser proportion, of goethite and maghemite

  8. Internal friction in cold-rolled metallic glasses Cu50Ti50 and Ni78Si8B14

    International Nuclear Information System (INIS)

    Zolotukhin, I.V.; Khonik, V.A.; Ryabtseva, T.N.; Belyavskii, V.I.

    1989-01-01

    The influence of cold rolling on the low temperature (30 to 300 K) internal friction of metallic glasses Cu 50 Ti 50 and Ni 78 Si 8 B 14 is investigated. It is shown that cold rolling of both metallic glasses up to 2 to 6% results in the appearance of a high relaxation damping peak around 260 to 280 K. The internal friction background below the peak shows a strong amplitude dependence. In highly predeformed specimens (∼ 16%) the internal friction peak is absent. Electron irradiation (2 MeV, 10 19 cm -2 ) leads to the suppression of the deformation-induced internal friction peak. The results are interpreted in the framework of the dislocation models of plastic flow of metallic glasses. (author)

  9. The mechanical behavior of TiNbSn alloys according to alloying contents, cold rolling and aging.

    Science.gov (United States)

    Figueiredo Azevedo, Thiago; Nunes Lima, Tiago; Garcia de Blas, Juan; Carlos Pereira, Luiz; Griza, Sandro

    2017-11-01

    The present study is focused on mechanical properties that result from cold rolling and aging treatments applied to TiNbSn alloys comprising different Nb (35% and 42%) and Sn (0% and 2.5%) contents. The alloys were arc melted, homogenized, solubilized, cold rolled and aged at 400°C for different aging times. A set of characterization tests performed, included microstructural analysis, X-ray diffraction, microhardness, tensile tests and fracture analysis. The alloys contained all three β, α" and ω phases after cold rolling, regardless of the alloying content. The solid solution effect led to changes in the alloys' mechanical behavior. Furthermore, the alloys presented α phase precipitation, and it led to a peak-aged stage after different aging times due to the Nb content. The alloys containing 42% and 35% Nb content reached the peak-aged stage within 48 and 72h, respectively. The α phase precipitation in the alloys at peak-aged stage increased the hardness, tensile strength and elastic modulus of the alloys; however, it also caused ductility to decrease. The fine dispersed precipitates of the α phase generated small and shallow dimples, which are a characteristic fracture micromechanism of peak-aged alloys. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. The Evolution of Second-Phase Particles in 6111 Aluminum Alloy Processed by Hot and Cold Rolling

    Science.gov (United States)

    Zhang, Lixin; Wang, Yihan; Ni, Song; Chen, Gang; Li, Kai; Du, Yong; Song, Min

    2018-03-01

    The evolution of coarse Al9.9Fe2.65Ni1.45 phase, spherical Al12(Mn,Fe)3Si phase and rod-like Q phase in a 6111 aluminum alloy during hot and cold rolling deformation processes was systematically investigated in this work. The results showed that the coarse Al9.9Fe2.65Ni1.45 particles are mainly distributed at the grain boundaries, accompanied by the co-formation of Al12(Fe,Mn)3Si phase and Mg2Si phase, while the spherical Al12(Mn,Fe)3Si particles are mainly distributed in the grain interiors. Hot rolling has little effects on the size and distribution of both phases, but cold deformation can severely decrease the size of the particles by breaking the particles into small pieces. In addition, the temperature of 450 °C is not high enough for the dissolution of Q phase in the Al matrix, but the Q particles can be broken into small pieces due to the stress concentration during both hot and cold rolling deformation. In addition, the influences of phase evolution, dislocations and recrystallization on the mechanical properties evolution were also discussed.

  11. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    Science.gov (United States)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  12. Premature failure analysis of forged cold back-up roll in a continuous tandem mill

    International Nuclear Information System (INIS)

    Rad, Hamid Reza Bakhsheshi; Monshi, Ahmad; Idris, Mohd Hasbullah; Kadir, Mohammed Rafiq Abdul; Jafari, Hassan

    2011-01-01

    Highlights: → Metal wrapping and strip welding in work/back-up rolls contact zone caused spalling. → MnS inclusion and pore initiated crack which propagated in milling led to spalling. → Retained austenite conversion to α'-martensite accelerated spalling failure. → Needle shaped carbide (Fe,Mo,Cr) 7 C 3 , may cause poor service life of back-up roll. -- Abstract: In this paper, premature failure of a forged back-up roll from a continuous tandem mill was investigated. Microstructural evolutions of the spalled specimen and surface of the roll were characterized by optical microscopy, X-ray diffraction, scanning electron microscopy and ferritscopy, while hardness value of the specimen was measured by Vickers hardness testing. The results revealed that the presence of pore and MnS inclusion with spherical and oval morphologies were the main contributing factors responsible for the poor life of the back-up roll. In addition, metal pick up and subsequently strip welding on the surface of the work roll were found as the major causes of failure in work roll which led to spalling occurrence in the back-up roll. Furthermore, relatively high percentage of retained austenite, say 9%, in outer surface of the back-up roll contributed spalling due to conversion of this meta-stable phase to martensite and creation of volume expansion on the outer surface through work hardening during mill campaign.

  13. Precipitation in cold-rolled Al-Sc-Zr and Al-Mn-Sc-Zr alloys prepared by powder metallurgy

    KAUST Repository

    Vlach, Martin

    2013-12-01

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al3Sc and/or Al3(Sc,Zr) particles precipitated during extrusion at 350 C in the alloys studied. Additional precipitation of the Al3Sc and/or Al3(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 C. The precipitation of the Al6Mn- and/or Al 6(Mn,Fe) particles of a size ~ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al3Sc particles formation and/or coarsening and that of the Al6Mn and/or Al 6(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al3Sc-phase and the Al 6Mn-phase precipitation. © 2013 Elsevier Inc.

  14. Magnet properties of Mn{sub 70}Ga{sub 30} prepared by cold rolling and magnetic field annealing

    Energy Technology Data Exchange (ETDEWEB)

    Ener, Semih, E-mail: ener@fm.tu-darmstadt.de [Materials Science, Technische Universität Darmstadt, 64287 Darmstadt (Germany); Skokov, Konstantin P. [Materials Science, Technische Universität Darmstadt, 64287 Darmstadt (Germany); Karpenkov, Dmitriy Yu. [Materials Science, Technische Universität Darmstadt, 64287 Darmstadt (Germany); Faculty of Physics, Tver State University, 170100 Tver (Russian Federation); Immanuel Kant Baltic Federal University, 236041 Kaliningrad (Russian Federation); Kuz' min, Michael D. [Materials Science, Technische Universität Darmstadt, 64287 Darmstadt (Germany); Gutfleisch, Oliver [Materials Science, Technische Universität Darmstadt, 64287 Darmstadt (Germany); Fraunhofer IWKS, Project Group for Material Cycles and Resource Strategy, 63457 Hanau (Germany)

    2015-05-15

    The remanence and coercivity of arc melted Mn{sub 70}Ga{sub 30} can be substantially improved by cold rolling. For best performance the rolled material should be annealed at T=730 K in the presence of a magnetic field of 1 T. The so-obtained magnet has a remanence of 0.239 T and a coercivity of 1.24 T at room temperature. The underlying reason for the high coercivity and remanence is the increase of the content of a metastable ferrimagnetic D0{sub 22} phase at the expense of the normally stable anti-ferromagnetic D0{sub 19}. Magnetic field significantly increases the nucleation rate of the ferromagnetic D0{sub 22} phase that leads to grain size refinement and as a consequence of improving remanence and coercive field. - Highlights: • Alternative synthesis method for D0{sub 22} phase formation in Mn–Ga is developed. • Effect of cold rolling and annealing on magnetic properties of Mn{sub 70}Ga{sub 30} is examined. • Small magnetic fields are sufficient to accelerate nucleation of the D0{sub 22} phase.

  15. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    International Nuclear Information System (INIS)

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-01

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the 'hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  16. Characterization on carbide of a novel steel for cold work roll during solidification process

    Energy Technology Data Exchange (ETDEWEB)

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Gao, Y.K. [Institute of Aeronautical Materials, Beijing 100095 (China); Ren, X.J. [School of Engineering, Liverpool John Moores University, Liverpool L3 3AF (United Kingdom); Yang, Q.X., E-mail: qxyang@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  17. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming Analysis, Simulation and Engineering Applications

    CERN Document Server

    Hu, Ping; Liu, Li-zhong; Zhu, Yi-guo

    2013-01-01

    Over the last 15 years, the application of innovative steel concepts in the automotive industry has increased steadily. Numerical simulation technology of hot forming of high-strength steel allows engineers to modify the formability of hot forming steel metals and to optimize die design schemes. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming focuses on hot and cold forming theories, numerical methods, relative simulation and experiment techniques for high-strength steel forming and die design in the automobile industry. Theories, Methods and Numerical Technology of Sheet Metal Cold and Hot Forming introduces the general theories of cold forming, then expands upon advanced hot forming theories and simulation methods, including: • the forming process, • constitutive equations, • hot boundary constraint treatment, and • hot forming equipment and experiments. Various calculation methods of cold and hot forming, based on the authors’ experience in commercial CAE software f...

  18. Improvement in Cold Formability of AZ31 Magnesium Alloy Sheets Processed by Equal Channel Angular Pressing (ECAP)

    OpenAIRE

    Suh, Joung Sik

    2016-01-01

    The present study contributes to enhance the cold formability and competitiveness of magnesium sheet AZ31 as lightweight material using the process equal channel angular pressing (ECAP). The systematic parameter study of ECAP process leads to a fundamental understanding of the interactions between microstructure and texture evolution, activation of deformation mechanisms and mechanical properties of AZ31 sheets. On this basis, the fundamentals are established in order that ECAP process can be...

  19. Modeling recovery and recrystallization kinetics in cold-rolled Ti-Nb stabilized interstitial-free steel

    International Nuclear Information System (INIS)

    Mukunthan, K.; Hawbolt, E.B.

    1996-01-01

    The recovery and recrystallization kinetics in an 80 pct cold-rolled Ti-Nb stabilized interstitial-free (IF) steel have been characterized for isothermal (500 to 760 C) and continuous heating (0.025 C s -1 to 20.2 C s -1 ) annealing. Isothermal recovery kinetics, as monitored by {220} X-ray peak resolution measurements, were described using a semiempirical logarithmic equation. The IF steel recovered relatively easily, with approximately 45 to 60 pct of the total peak resolution occurring prior to the onset of recrystallization. An iterative procedure was adopted to separate the diffraction effects associated with the concurrent recovery and recrystallization processes. Microstructural observations indicated that the recrystallization event was heterogeneous, with preferential nucleation and early site saturation at grain boundaries in the cold-rolled material. Isothermal recrystallization kinetics, determined by quantitative metallography, were described using the Johnson-Mehl-Avrami-Kolmogorov (JMAK) and Speich-Fisher (SF) relationships. Recovery and recrystallization kinetics during continuous heating have been modeled using the isothermal kinetic parameters, assuming the validity of the principle of additivity. The results were validated by experimental measurements obtained at heating rates simulating both batch and continuous annealing. Although the Scheil additivity equation overestimated the recrystallization start time for continuous heating conditions, the associated higher temperature and more rapid initial recrystallization resulted in similar overall kinetics

  20. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics.

    Science.gov (United States)

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-01

    Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO2) fixation under different operating conditions, i.e., reaction time, CO2 concentration, liquid-to-solid ratio, particle size, and CO2 flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO2 fixation capacity of 102g perkg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO2 reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO2 fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion. Copyright © 2015 Elsevier Ltd. All rights reserved.

  1. Modeling of the Recrystallization and Austenite Formation Overlapping in Cold-Rolled Dual-Phase Steels During Intercritical Treatments

    Science.gov (United States)

    Ollat, M.; Massardier, V.; Fabregue, D.; Buscarlet, E.; Keovilay, F.; Perez, M.

    2017-10-01

    Austenite formation kinetics of a DP1000 steel was investigated from a ferrite-pearlite microstructure (either fully recrystallized or cold-rolled) during typical industrial annealing cycles by means of dilatometry and optical microscopy after interrupted heat treatments. A marked acceleration of the kinetics was found when deformed ferrite grains were present in the microstructure just before austenite formation. After having described the austenite formation kinetics without recrystallization and the recrystallization kinetics of the steel without austenite formation by simple JMAK laws, a mixture law was used to analyze the kinetics of the cold-rolled steel for which austenite formation and recrystallization may occur simultaneously. In the case where the interaction between these two phenomena is strong, three main points were highlighted: (i) the heating rate greatly influences the austenite formation kinetics, as it affects the degree of recrystallization at the austenite start temperature; (ii) recrystallization inhibition above a critical austenite fraction accelerates the austenite formation kinetics; (iii) the austenite fractions obtained after a 1 hour holding deviate from the local equilibrium fractions given by Thermo-Calc, contrary to the case of the recrystallized steel. This latter result could be due to the fact that the dislocations of the deformed ferrite matrix could promote the diffusion of the alloying elements of the steel and accelerate austenite formation.

  2. Effect of microalloying elements on the structure and properties of low-carbon and ultralow-carbon cold-rolled steels

    Science.gov (United States)

    Girina, O. A.; Fonshtein, N. M.; Storozheva, L. M.

    1994-03-01

    Cold-rolled steels used for the forged components of automobiles should exhibit high, partly mutually-exclusive properties: high forgeability with desirably high strength, resistance to aging combined with hardenability at temperatures for drying paint coatings, etc. Satisfaction of these requirements is provided to a considerable degree by microalloying. The final mechanical properties of cold-rolled steel depend on such structural parameters of hot-rolled strip as texture, the amount of dissolved C and N atoms in α-solid solution, and ferrite grain size. With constant hot rolling production schedules these structural parameters are governed by steel composition, in particular by the type of microalloying. In this work the effect is considered for dispersed microalloying elements, i.e., phosphorus, boron, titanium, and nïobium, on the final mechanical properties of low- and ultralow-carbon steels.

  3. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel.

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-09

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  4. Product defect compensation by robust optimization of a cold roll forming process

    NARCIS (Netherlands)

    Wiebenga, J.H.; Weiss, M.; Rolfe, B.; van den Boogaard, Antonius H.

    2013-01-01

    The quality of roll formed products is known to be highly dependent on the process design. In addition, unavoidable variations of material properties during mass production can have a significant deteriorating effect on the product quality. This study focuses on the question how to compensate for

  5. Analysis and development of the method for calculating calibration of the working plank in the cold tube roller rolling mills

    Directory of Open Access Journals (Sweden)

    S. V. Pilipenko

    2017-05-01

    Full Text Available Analysis and development of the existing method of calculation of the calibrated profile of the working strips mills CTRR roller cold rolling pipe to ensure the required distribution of energy-power parameters along the cone. In presented paper, which has for aim the development of existing method for calculating the profile of calibrated working plank in the cold tube roller rolling mills, the analysis had been made and it was proposed to use Besier-lines while building the the profile of the plank working surface. It was established that the use of Besier spline-curve for calculating the calibration of supporting planks creates the possibility to calculate the parameters proceeding from reduction over the external diameter. The proposed method for calculating deformation parameters in CTRR mills is the result of development of existing method and as such shows the scientific novelty. Comparison of the plots for distribution of the force parameters of the CTRR process along the cone of deformation presents as evidence the advantage of the method to be proposed. The decrease of reduction value at the end of deformation zone favors the manufacture of tubes with lesser wall thickness deviation (especially longitudinal one, caused with waviness induced by the cold pilgering process. Joined the further development of the method of calculating the deformation parameters CTRR. It is proposed for the calculation of the calibration work surface support bracket mills CTRR to use a spline Bezier. The practical significance of the proposed method consists in the fact that calculation of all zones of the plank by means of one dependence allows simplifying the process of manufacturing the latter in machines with programmed numerical control. In this case the change of reduction parameters over the thickness of the wall will not exert the considerable influence on the character of the force parameters (the character and not the value distribution along the

  6. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    International Nuclear Information System (INIS)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha; Viana, Adolfo Kalergis do Nascimento

    2017-01-01

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  7. Rietveld and impedance analysis of cold and hot rolled duplex and lean duplex steels for application in paper and pulp industry

    Energy Technology Data Exchange (ETDEWEB)

    Esteves, Luiza; Lins, Vanessa de Freitas Cunha, E-mail: luizaeq@yahoo.com.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Engenharia Quimica; Paiva, Paulo Renato Perdigao [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil); Viana, Adolfo Kalergis do Nascimento [APERAM South America, Timoteo, MG (Brazil)

    2017-01-15

    In this study, X-Ray Diffraction (XRD) and Rietveld Refinement were performed to identify and quantify the ferrite and austenite phase of cold and hot rolled duplex stainless steels (UNS S31803) and lean duplex stainless steels (UNS S32304). Electrochemical impedance spectroscopy (EIS) was applied to evaluate the chemical behavior of duplex and lean duplex stainless steels in white, green, and black liquors of paper and pulp industry. Rietveld analysis results showed a higher austenite content than the standard limit for duplex steels in the hot rolled condition. The hot rolling condition plays a major role in improving corrosion resistance in white liquor mainly for the lean duplex steel. (author)

  8. Rolling Up the Sheet: Constructing Metal–Organic Lamellae and Nanotubes from a [{Mn 3 (propanediolato) 2 }(dicyanamide) 2 ] n Honeycomb Skeleton

    KAUST Repository

    Wu, Gang

    2013-12-11

    Target synthesis of metal-organic nanotubes (MONTs) through a classic "rolling-up" mechanism remains a big challenge for coordination chemists. In this work, we report three 2D lamellar compounds and one (4,0) zigzag MONT based on a common honeycomb coordination skeleton. Our synthetic strategy toward sheet/tube superstructure transformation is to asymmetrically modify the inter-layer interactions by gradually increasing the size of the amine templates. Eventually, to relieve the surface tension of individual layers and to enhance surface areas and optimize host-guest interactions to accommodate bigger guests, spontaneous rolling up to form a tubular structure was achieved. © 2013 American Chemical Society.

  9. Online Prediction under Model Uncertainty Via Dynamic Model Averaging: Application to a Cold Rolling Mill

    Czech Academy of Sciences Publication Activity Database

    Raftery, A. E.; Kárný, Miroslav; Ettler, P.

    Volume 52, Number 1 (2010), s. 52-66 ISSN 0040-1706 R&D Projects: GA MŠk 1M0572; GA MŠk(CZ) 7D09008 Institutional research plan: CEZ:AV0Z10750506 Keywords : prediction * rolling mills * Bayesian Dynamic Averaging Subject RIV: BC - Control Systems Theory Impact factor: 1.560, year: 2010 http://library.utia.cas.cz/separaty/2010/AS/karny-0342595.pdf

  10. Direct micro-to-macro modelling of the cold rolling of pearlitic steel

    Directory of Open Access Journals (Sweden)

    Delannay Laurent

    2016-01-01

    Full Text Available A crystal plasticity model is adapted in order to predict strength, internal stresses and texture development in pearlite. The model is used as the user-defined material law in macroscopic finite element simulation of rolling. It is shown that the material response depends strongly on the reorientation of cementite lamellae. The model produces good estimates of the lattice strains measured by neutron diffraction as well as the uniaxial tensile curve.

  11. Development of manufacturing process for production of 500 MWe calandria sheets

    International Nuclear Information System (INIS)

    Hariharan, R.; Ramesh, P.; Lakshminarayana, B.; Bhaskara Rao, C.V.; Pande, P.; Agarwala, G.C.

    1992-01-01

    Calandria tubes made of zircaloy-2 are being used as structural components in pressurised heavy water power reactors. The sheets required for producing calandria tube for 235 MWe reactors are being manufactured at Zircaloy Fabrication Plant (ZFP), NFC utilizing a 2 Hi/4 Hi rolling mill procured for the purpose, by carrying out cold rolling process to achieve the required size after hot rolling suitable extruded slabs. Due to limitation of width of the sheet that can be rolled with the mill as well as the size of the slab that can be extruded with the existing press, difficulties arose in producing acceptable full length sheets of size 6600 mm long x 435 mm wide x 1.6 mm thick for manufacturing 500 MWe calandria tube. This paper deals with the details of the process problem resolved. They are: (a)designing of suitable hot and cold rolling pass schedules, (b)selection and standardization of process parameters such as beta quenching, hot rolling and cold rolling, and (c)details of the overall manufacturing process. Due to implementation of above, sheets required for manufacturing 500 MWe calandria tube sheets were successfully rolled. About 40 nos. of acceptable full length sheets have already been manufactured. (author). 1 fig., 3 tabs

  12. Numerical simulation for determination of limit strains of a cold rolled ...

    Indian Academy of Sciences (India)

    Limit strains or forming limit curve is one of the parameters that indicates the formability, especially the drawability of sheet metal for deep drawing applications. In this paper, the limit strains of Nimonic C-263 alloy is investigated and presented using an explicit finite element code LSDYNA 3D. The material properties and ...

  13. HREM studies on the microstructure of severely cold-rolled TiNi alloy after reverse martensitic transformation

    International Nuclear Information System (INIS)

    Zheng, Y.F.; Zhao, L.C.

    2000-01-01

    The microstructure of Ti-49.8at.%Ni alloy, which was cold rolled to about 30% reduction in thickness in its martensitic condition and subsequently heated up to 200 C for half an hour, has been studied by high resolution electron microscopy. The interface between parent phase and martensite is not smooth and well coherent. The boundary between two subgrains of the parent phase is not straight but perfectly coherent, with partial dislocation observed at the interface. Inside some parent phase grains, thin plate-like {114} and spear-like {112} twin-related parent phase variant pairs are observed. The {114} twinning boundary is relatively straight, but with two or three atomic-height blurred layers existing near the interface. (orig.)

  14. DNN-Based ADNMPC of an Industrial Pickling Cold-Rolled Titanium Process via Field Enhancement Heat Exchange

    Directory of Open Access Journals (Sweden)

    Biao Yang

    2015-01-01

    Full Text Available The dynamic neural network based adaptive direct nonlinear model predictive control is designed to control an industrial microwave heating pickling cold-rolled titanium process. The identifier of the direct adaptive nonlinear model identification and the controller of the adaptive nonlinear model predictive control are designed based on series-parallel dynamic neural network training by RLS algorithm with variable incremental factor, gain, and forgetting factor. These identifier and controller are used to constitute intelligent controller for adjusting the temperature of microwave heating acid. The correctness of the controller structure, the convergence, and feasibility of the control algorithms is tested by system simulation. For a given point tracking, model mismatch simulation results show that the controller can be implemented on the system to track and overcome the mismatch system model. The control model can be achieved to track on pickling solution concentration and temperature of a given reference and overcome the disturbance.

  15. Analysis of the influence of the anisotropy induced by cold rolling on duplex and super-austenitic stainless steels

    Directory of Open Access Journals (Sweden)

    Martino Labanti

    2010-07-01

    Full Text Available This report contains the results obtained from the mechanical characterization tests carried out on two different stainless steel (duplex 6%Ni, 22%Cr and super-austenitic 31%Ni, 28%Cr used for the manufacturing of pipes which are employed in the oil production. The activity has been performed in order to evaluate the effects of anisotropy, induced by cold rolling, on the mechanical characteristics of the investigated steels, measured in the three main directions. Considering the small size of the component, the method and the specimens used for the tests were not the standard one. The procedure carried out provided the strain measurement of the specimen during testing by means of resistive strain gages, bonded on the specimens.

  16. Characterization of two Ti-Nb-Hf-Zr alloys under different cold rolling conditions

    OpenAIRE

    González, M.; Gil Mur, Francisco Javier; Manero Planella, José María; Peña, J.

    2011-01-01

    The objective of this study is to obtain a new biomaterial to use in the load transfer medical implants field. The influence of cold work in the thermoelastic martensitic transformation and elastic modulus was investigated for a previously developed Ti-24.8Nb-16.2Hf-1Zr alloy (A1) and a new Ti-35Nb-9Hf-1Zr alloy (A2). The nanoindentation tests with spherical tip showed a decrease of the elastic modulus when increasing the cold work percentage. The lowest value (46 GPa) was achieved afte...

  17. In situ measurements of growth rates and grain-averaged activation energies of individual grains during recrystallization of 50% cold-rolled aluminium

    DEFF Research Database (Denmark)

    Poulsen, Stefan Othmar; Lauridsen, Erik Mejdal; Lyckegaard, Allan

    2011-01-01

    Three-dimensional X-ray diffraction has been used to study the growth kinetics of 1406 individual grains recrystallizing in 50% cold-rolled aluminium. It is found that each grain follows its own kinetics. The radial growth of individual grains is found to often be piecewise linear, and an explana...

  18. Positron annihilation and transmission electron microscopy study of the evolution of microstructure in cold-rolled and nitrided FeNiTi foils

    NARCIS (Netherlands)

    Chechenin, N.G.; Veen, A. van; Escobar Galindo, R.; Schut, H.; Chezan, A.R.; Bronsveld, P.M.; Hosson, J.Th.M. de; Boerma, D.O.

    2001-01-01

    Positron beam analysis (PBA) and transmission electron microscopy (TEM) were applied to study structural transformations in cold-rolled Fe0.94Ni0.04Ti0.02 foils, which were subjected to different thermal treatments in an atmosphere of a gas mixture of NH3 + H2 (nitriding). Positrons proved to be

  19. Evolution of orientations and deformation structures within individual grains in cold rolled columnar grained nickel

    International Nuclear Information System (INIS)

    Wu, G.L.; Godfrey, A.; Winther, G.; Juul Jensen, D.; Liu, Q.

    2011-01-01

    Columnar grained Ni is used as a model material allowing simultaneous non-surface investigations of the evolution of crystallographic orientations and deformation microstructures within individual grains as a function of rolling strain up to ε = 0.7. Electron channelling contrast and electron backscattered diffraction are used to visualise microstructures and crystallographic orientations. It is found that both the microstructural and the textural development depend strongly on the initial grain orientation. A grain size effect is observed on the deformation-induced orientation scatter within the grains. Large grains have microstructure and orientation scatters similar to those observed in single crystals of similar orientation. The observations are interpreted based on a slip system analysis, considering the relative effects of the initial grain orientation and the interaction between neighbouring grains as well.

  20. Recovery and recrystallization in commercial purity aluminum cold rolled to an ultrahigh strain

    DEFF Research Database (Denmark)

    Mishin, Oleg; Godfrey, A.; Juul Jensen, Dorte

    2013-01-01

    , but with different textures and different spatial arrangements of the rolling texture components. Annealing leads initially to a coarsening of the lamellar microstructure, accompanied by a reduction in the HAB fraction. Ex-situ experiments using very short annealing times indicate that such microstructural changes...... with the center layer. Further annealing leads to discontinuous recrystallization, which occurs differently in the center and subsurface layers. In the center layer, recrystallization proceeds more rapidly and with a larger frequency of nuclei, resulting in a smaller recrystallized grain size. In contrast......, pronounced recrystallization in the subsurface layers is delayed, and the recrystallized grain size is larger than in the center. It is concluded that the changes taking place during recovery are very significant in determining the subsequent recrystallization behavior in terms of the final grain size...

  1. UTILIZATION OF TORAY FLY ASH AS FILLER SUBSTITUTION IN THE HOT ROLLED SHEET-WEARING COURSE (HRS-WC MIXTURE

    Directory of Open Access Journals (Sweden)

    F. Candra

    2012-02-01

    Full Text Available In road construction materials, the utilization of fly ash as additive materials is limited and also small in quantity, while the disposal of fly ash is quite high. An abundance of fly ash can be found at PT Toray Company in Jakarta and Surabaya. Toray fly ash is disposed coal ash resulting from coal-fired electricity generating power plants. Toray fly ash in this research is used as substitute mineral filler in asphalt paving mixtures. Research on utilization of Toray fly ash as filler is conducted in the Hot Rolled Sheet – Wearing Course Mixture.  Filler content in the HRS –WC mixture is 9%. Variations of Toray fly ash in the mixture tested are 0%, 25%, 50%, 75%, 100% and the variations of asphalt content are 6%, 6.5%, 7%, 7.5%, 8%. Marshall test is  performed to determine the Optimum Asphalt Content  and Marshall Stability, Indirect Tensile Strength (ITS test and Tensile Strength Ratio (TSR to select the optimum Toray fly ash utilization in the mixture based on the moisture susceptibility of specimens. The research results show that in variations of 0%, 25%, 50%, 75% and 100% Toray fly ash in the HRS-WC Mixture, the Optimum Asphalt Contents are at 6.8%, 7.0%, 7.0%, 7.1% and 7.6%  and Marshall Stability values of the variations are 1649 kg, 1541 kg, 1568 kg, 1678 kg, 1718 kg respectively. TSR values in variations of Toray fly ash are 98.32%, 90.28%, 89.38%, 87.62%, 64.71% respectively, with Minimum TSR value required is 80%. Based on the overall parameters, the optimum Toray fly ash utilization in the HRS-WC Mixture recommended is 75% of Toray fly ash at 7.1% Optimum Asphalt Content.

  2. Fabrication of Hadfield-Cored Multi-layer Steel Sheet by Roll-Bonding with 1.8-GPa-Strength-Grade Hot-Press-Forming Steel

    Science.gov (United States)

    Chin, Kwang-Geun; Kang, Chung-Yun; Park, Jaeyeong; Lee, Sunghak

    2018-03-01

    An austenitic Hadfield steel was roll-bonded with a 1.8-GPa-strength-grade martensitic hot-press-forming (HPF) steel to fabricate a multi-layer steel (MLS) sheet. Near the Hadfield/HPF interface, the carburized and decarburized layers were formed by the carbon diffusion from the Hadfield (1.2%C) to HPF (0.35%C) layers, and could be regarded as kinds of very thin multi-layers of 35 μm in thickness. The tensile test and fractographic data indicated that the MLS sheet was fractured abruptly within the elastic range by the intergranular fracture occurred in the carburized layer. This was because C was mainly segregated at prior austenite grain boundaries in the carburized layer, which weakened grain boundaries to induce the intergranular fracture. In order to solve the intergranular facture problem, the MLS sheet was tempered at 200 °C. The stress-strain curve of the tempered MLS sheet lay between those of the HPF and Hadfield sheets, and a rule of mixtures was roughly satisfied. Tensile properties of the MLS sheet were dramatically improved after the tempering, and the intergranular fracture was erased completely. In particular, the yield strength up to 1073 MPa along with the high strain hardening and excellent ductility of 32.4% were outstanding because the yield strength over 1 GPa was hardly achieved in conventional austenitic steels.

  3. Spatial Distribution and Semiannual Variation of Cold-Dense Plasma Sheet

    Science.gov (United States)

    Bai, Shichen; Shi, Quanqi; Tian, Anmin; Nowada, Motoharu; Degeling, Alexander W.; Zhou, Xu-Zhi; Zong, Qiu-Gang; Rae, I. Jonathan; Fu, Suiyan; Zhang, Hui; Pu, Zuyin; Fazakerly, Andrew N.

    2018-01-01

    The cold-dense plasma sheet (CDPS) plays an important role in the entry process of the solar wind plasma into the magnetosphere. Investigating the seasonal variation of CDPS occurrences will help us better understand the long-term variation of plasma exchange between the solar wind and magnetosphere, but any seasonal variation of CDPS occurrences has not yet been reported in the literature. In this paper, we investigate the seasonal variation of the occurrence rate of CDPS using Geotail data from 1996 to 2015 and find a semiannual variation of the CDPS occurrences. Given the higher probability of solar wind entry under stronger northward interplanetary magnetic field (IMF) conditions, 20 years of IMF data (1996-2015) are used to investigate the seasonal variation of IMF Bz under northward IMF conditions. We find a semiannual variation of IMF Bz, which is consistent with the Russell-McPherron (R-M) effect. We therefore suggest that the semiannual variation of CDPS may be related to the R-M effect.

  4. Microstructure and Mechanical Properties Evolution of the Al, C-Containing CoCrFeNiMn-Type High-Entropy Alloy during Cold Rolling.

    Science.gov (United States)

    Klimova, Margarita; Stepanov, Nikita; Shaysultanov, Dmitry; Chernichenko, Ruslan; Yurchenko, Nikita; Sanin, Vladimir; Zherebtsov, Sergey

    2017-12-29

    The effect of cold rolling on the microstructure and mechanical properties of an Al- and C-containing CoCrFeNiMn-type high-entropy alloy was reported. The alloy with a chemical composition (at %) of (20-23) Co, Cr, Fe, and Ni; 8.82 Mn; 3.37 Al; and 0.69 C was produced by self-propagating high-temperature synthesis with subsequent induction. In the initial as-cast condition the alloy had an face centered cubic single-phase coarse-grained structure. Microstructure evolution was mostly associated with either planar dislocation glide at relatively low deformation during rolling (up to 20%) or deformation twinning and shear banding at higher strain. After 80% reduction, a heavily deformed twinned/subgrained structure was observed. A comparison with the equiatomic CoCrFeNiMn alloy revealed higher dislocation density at all stages of cold rolling and later onset of deformation twinning that was attributed to a stacking fault energy increase in the program alloy; this assumption was confirmed by calculations. In the initial as-cast condition the alloy had low yield strength of 210 MPa with yet very high uniform elongation of 74%. After 80% rolling, yield strength approached 1310 MPa while uniform elongation decreased to 1.3%. Substructure strengthening was found to be dominated at low rolling reductions (<40%), while grain (twin) boundary strengthening prevailed at higher strains.

  5. Influence of cold rolling and ageing treatment on microstructure and mechanical properties of Ti-30Nb-5Ta-6Zr alloy.

    Science.gov (United States)

    Wang, Yu; Zhao, Juan; Dai, Shijuan; Chen, Feng; Yu, Xinquan; Zhang, Youfa

    2013-11-01

    In this study, the relationship between deformation mechanism and rolling reductions was investigated, and the effects of deformation reductions on the microstructure and mechanical properties of the alloys both cold rolled and aged were revealed. It was found that the equiaxed β grains of the Ti-30Nb-5Ta-6Zr alloy have elongated gradually with increasing the deformation reduction. The deformation mechanism of dislocation slipping, deformed twins and SIM α″ phase appeared in the alloy deformed by 23% and 66%. The type of twins of the alloy deformed by 23% and 66% are {112}〈111〉 and {332}〈113〉 respectively. When the reduction was up to 85%, dislocation slipping was the main mode of deformation accompanying with SIM α″ phase occurred. With increasing deformation reduction, the average size of lenticular precipitation α phase decreased gradually. The strength of cold rolled and aged samples increased with increasing deformation reduction, while elastic modulus decreased. Due to the precipitation α phase, the elastic modulus of aged samples was higher than cold rolled. © 2013 Elsevier Ltd. All rights reserved.

  6. A study on the annealing characteristics of BAF for cold rolled steel strip

    International Nuclear Information System (INIS)

    Kim, Soon Kyung; Kim, Moon Kyung; Jeon, Eon Chan

    1998-01-01

    The cold spot temperature control system for BAF (Batch Annealing Furnace) has been established in order to reduce energy consumption to improve productivity and to stabilize the properties of products. We improved material quality, increased output, and decreased the annealing cost and homogeneous distribution of cold spot temperature in BAF. The introduction of H 2 instead of N 2 as atmospheric gas, combined with high convection in BAF, has resulted in a considerable increase in furnace efficiency and material quality. By the low density, high diffusibility, and reducing character of H 2 , a better heat transfer resulting in uniform material temperature and improved coil surface can be achieved. The results in this study are as follows; Heating time is reduced to one half by increasing the inflow rate of atmospheric gas and changing of atmospheric gas component from HNx(H 2 : 5%, N 2 : 95%) to Ax(H 2 : 75%, N 2 : 25%) gas. The annealing cycle time is also reduced to 2.7 times. In the case of HNx BAF the cold spot moved to the center after 32 hours of heating, while in the case of H 2 BAF it moved from the one-third position of the B coil inside to the center just after 12 hours of heating, resulting from a heat transfer increase to the radius direction. The temperature in this part is higher than any other parts when cooling. Soaking time at batch annealing cycle is decided by input coil width, and the time for quality homogenization of 1219 mm width coil must be longer by 2.0 hours than that of 914 mm width coil with the same coil weight at H 2 BAF, however, it is necessary to make 2.5 hours longer at HNx BAF

  7. Semi-industrial simulation of hot rolling and controlled cooling of Mn-Al TRIP steel sheets

    OpenAIRE

    A. Grajcar; P. Skrzypczyk; D. Woźniak; S. Kołodziej

    2013-01-01

    Purpose: The aim of the work is a semi-industrial physical simulation of thermomechanical rolling and controlled cooling of advanced high-strength steels with increased Mn and Al content.Design/methodology/approach: Four steels of various Mn and Nb concentration were thermomechanically rolled in 3 and 5 passes using a modern LPS line for physical simulation of hot rolling at a semi-industrial scale. The hot deformation course is fully automated as well as controlled cooling applied directly a...

  8. Online Surface Defect Identification of Cold Rolled Strips Based on Local Binary Pattern and Extreme Learning Machine

    Directory of Open Access Journals (Sweden)

    Yang Liu

    2018-03-01

    Full Text Available In the production of cold-rolled strip, the strip surface may suffer from various defects which need to be detected and identified using an online inspection system. The system is equipped with high-speed and high-resolution cameras to acquire images from the moving strip surface. Features are then extracted from the images and are used as inputs of a pre-trained classifier to identify the type of defect. New types of defect often appear in production. At this point the pre-trained classifier needs to be quickly retrained and deployed in seconds to meet the requirement of the online identification of all defects in the environment of a continuous production line. Therefore, the method for extracting the image features and the training for the classification model should be automated and fast enough, normally within seconds. This paper presents our findings in investigating the computational and classification performance of various feature extraction methods and classification models for the strip surface defect identification. The methods include Scale Invariant Feature Transform (SIFT, Speeded Up Robust Features (SURF and Local Binary Patterns (LBP. The classifiers we have assessed include Back Propagation (BP neural network, Support Vector Machine (SVM and Extreme Learning Machine (ELM. By comparing various combinations of different feature extraction and classification methods, our experiments show that the hybrid method of LBP for feature extraction and ELM for defect classification results in less training and identification time with higher classification accuracy, which satisfied online real-time identification.

  9. Sodium diethyldithiocarbamate as a corrosion inhibitor of cold rolled steel in 0.5 M hydrochloric acid solution

    International Nuclear Information System (INIS)

    Li Lei; Qu Qing; Bai Wei; Yang Fachang; Chen Yajun; Zhang Shiwen; Ding Zhongtao

    2012-01-01

    Graphical abstract: Relationship between corrosion current density (i corr ), inhibition efficiency (η p ) and temperature with and without DDTC. (solid symbols: i corr , open symbols: η p .) Highlights: ► DDTC can acts as a cathodic type inhibitor for CRS in HCl solution. ► The activation energy, E a , increases with increasing the concentration of DDTC. ► The driving force for adsorption of DDTC on CRS is the increase in entropy. ► DDTC adsorbs on CRS surface probably by chemisorption and physisorption. ► Variation of DDTC results in different effect for time on inhibition efficiency. - Abstract: Sodium diethyldithiocarbamate (DDTC) as a corrosion inhibitor for cold rolled steel (CRS) in 0.5 M HCl solution was investigated by Tafel polarization and electrochemical impedance spectroscopy (EIS). All the data indicate that DDTC can inhibit the corrosion of CRS in HCl solution. Polarization data show that DDTC mainly acts as a good inhibitor though it can accelerate the anodic reaction somewhat. Adsorption of DDTC is found to follow the Langmuir adsorption isotherm. Thermodynamic analysis indicates that both physisorption and chemisorption probably occur in the adsorption process. SEM and FTIR results further validate that DDTC can adsorb on CRS surface.

  10. Effect of cold rolling on fatigue crack propagation of TiNi/A16061 shape memory composite

    International Nuclear Information System (INIS)

    Lee, Jin Kyung; Lee, Sang Pill; Park, Young Chul; Lee, Kyu Chang; Cho, Youn Ho; Lee, Joon Hyun

    2005-01-01

    TiNi alloy fiber was used to recover the original shape of materials using its shape memory effect. The shape memory alloy plays an important role within the metal matrix composite. The shape memory alloy can control the crack propagation in metal matrix composite, and improve the tensile strength of the composite. In this study, TiNi/A16061 Shape Memory Alloy(SMA) composite was fabricated by hot press method, and pressed by a roller for its strength improvement. The four kinds of specimens were fabricated with 0%, 3.2%, 5.2% and 7% volume fraction of TiNi alloy fiber, respectively. A fatigue test has performed to evaluate the crack initiation and propagation for the TiNi/A16061 SMA composite fabricated by this method. In order to study the shape memory effect of the TiNi alloy fiber, the test has also done under both conditions of the room temperature and high temperature. The relationship between the crack growth rate and the stress intensity factor was clarified for the composite, and the cold rolling effect was also studied

  11. 3D microstructural evolution of primary recrystallization and grain growth in cold rolled single-phase aluminum alloys

    Science.gov (United States)

    Adam, Khaled; Zöllner, Dana; Field, David P.

    2018-04-01

    Modeling the microstructural evolution during recrystallization is a powerful tool for the profound understanding of alloy behavior and for use in optimizing engineering properties through annealing. In particular, the mechanical properties of metallic alloys are highly dependent upon evolved microstructure and texture from the softening process. In the present work, a Monte Carlo (MC) Potts model was used to model the primary recrystallization and grain growth in cold rolled single-phase Al alloy. The microstructural representation of two kinds of dislocation densities, statistically stored dislocations and geometrically necessary dislocations were quantified based on the ViscoPlastic Fast Fourier transform method. This representation was then introduced into the MC Potts model to identify the favorable sites for nucleation where orientation gradients and entanglements of dislocations are high. Additionally, in situ observations of non-isothermal microstructure evolution for single-phase aluminum alloy 1100 were made to validate the simulation. The influence of the texture inhomogeneity is analyzed from a theoretical point of view using an orientation distribution function for deformed and evolved texture.

  12. Effect of strain path change on limits to ductility of anisotropic metal sheets

    DEFF Research Database (Denmark)

    Kuroda, M.; Tvergaard, Viggo

    2000-01-01

    plasticity models to fit a set of experimental data for cold-rolled steel sheet. The predicted forming limit diagrams show strong dependence on whether or not the load on the sheet is removed between two load steps on a non-proportional strain path. This dependence is investigated in detail for one...... response. (C) 2000 Elsevier Science Ltd. All rights reserved....

  13. Retarding effect of prior-overloading on stress corrosion cracking of cold rolled 316L SS in simulated PWR water environment

    Science.gov (United States)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Ma, Jiarong; Shoji, Tetsuo

    2017-12-01

    The effect of prior single tensile overloading on the stress corrosion cracking behavior of cold rolled 316L in a simulated PWR water environment at 310 °C was investigated. SCC growth retardation by overloading was observed in cold rolled 316L specimens in both the T-L and L-T orientations. The stretch zone observed on the fracture surfaces of the overloaded specimens affected SCC propagation. The compressive residual stress induced by overloading process reduced the effective driving force of SCC propagation. The negative dK/da effect ahead of the crack tip likely contributes to the retardation of SCC growth. The duration of overloading is dependent on water chemistry and the local stress conditions.

  14. Effects by the microstructure after hot and cold rolling on the texture and grain size after final annealing of ferritic non-oriented FeSi electrical steel

    Science.gov (United States)

    Schneider, J.; Stöcker, A.; Franke, A.; Kawalla, R.

    2018-04-01

    The magnetic properties of fully processed non-oriented FeSi electrical steel are characterized by their magnetization behavior and specific magnetic losses. The magnetic properties are determined by the texture and microstructure. Less gamma fiber intensity and a high intensity of preferable texture components, especially cube fiber texture, are desirable to obtain an excellent magnetizing behavior. Furthermore, large grain sizes are necessary to reach low values of the specific magnetic losses. The fabrication route of the fully processed non-oriented electrical steels comprises a heavy cold rolling of the hot rolled material before final annealing. To fulfill the requirements on large grain size for low loss materials, grain growth, which appears after complete recrystallization, plays an important role. In this paper we will analyze the influence of different microstructures of the hot strip and the resulting microstructure after cold rolling on the appearance of recrystallization and grain growth after final annealing. The evolution of texture reflects the present ongoing softening processes: recovery, recrystallization and finally grain growth at the given annealing conditions. It will be shown that the image of texture at recrystallization is remarkable different from the texture at grain growth. Substantially grain growth is obtained at lower annealing temperatures for an optimum microstructure of the hot rolled material.

  15. Nondestructive examination of recovery stage during annealing of a cold-rolled low-carbon steel using eddy current testing technique

    OpenAIRE

    Seyfpour, M.; Ghanei, S.; Mazinani, M.; Kashefi, M.; Davis, Claire

    2017-01-01

    The recovery process in steel is usually investigated by conventional destructive tests that are expensive, time-consuming and also cumbersome. In this study, an alternative non-destructive test technique (based on eddy current testing) is used to characterise the recovery process during annealing of cold-rolled low-carbon steels. For assessing the reliability of eddy current results corresponding to different levels of recovery, X-ray line broadening analysis is also employed. It is shown th...

  16. The effects of cold rolling and the subsequent heat treatments on the shape memory and the superelasticity characteristics of Cu73Al16Mn11 shape memory alloy

    Science.gov (United States)

    Babacan, N.; Ma, J.; Turkbas, O. S.; Karaman, I.; Kockar, B.

    2018-01-01

    In the present study, the effect of thermo-mechanical treatments on the shape memory and the superelastic characteristics of Cu73Al16Mn11 (at%) shape memory alloy were investigated. 10%, 50% and 70% cold rolling and subsequent heat treatment processes were conducted to achieve strengthening via grain size refinement. 70% grain size reduction compared to the homogenized condition was obtained using 70% cold rolling and subsequent recrystallization heat treatment technique. Moreover, 10% cold rolling was applied to homogenized specimen to reveal the influence of the low percentage cold rolling reduction with no heat treatment on shape memory properties of Cu73Al16Mn11 (at%) alloy. Stress free transformation temperatures, monotonic tension and superelasticity behaviors of these samples were compared with those of the as-aged sample. Isobaric heating-cooling experiments were also conducted to see the dimensional stability of the samples as a function of applied stress. The 70% grain-refined sample exhibited better dimensional stability showing reduced residual strain levels upon thermal cycling under constant stress compared with the as-aged material. However, no improvement was achieved with grain size reduction in the superelasticity experiments. This distinctive observation was attributed to the difference in the magnitude of the stress levels achieved during two different types of experiments which were the isobaric heating-cooling and superelasticity tests. Intergranular fracture due to the stress concentration overcame the strengthening effect via grain refinement in the superelasticity tests at higher stress values. On the other hand, the strength of the material and resistance of material against plastic deformation upon phase transformation were increased as a result of the grain refinement at lower stress values in the isobaric heating-cooling experiments.

  17. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    International Nuclear Information System (INIS)

    Zu, Guoqing; Zhang, Xiaoming; Zhao, Jingwei; Wang, Yuqian; Yan, Yi; Li, Chengang; Cao, Guangming; Jiang, Zhengyi

    2017-01-01

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  18. Fabrication and properties of strip casting 4.5 wt% Si steel thin sheet

    Energy Technology Data Exchange (ETDEWEB)

    Zu, Guoqing, E-mail: gz854@uowmail.edu.au [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Zhang, Xiaoming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhao, Jingwei [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Wang, Yuqian [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Yan, Yi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia); Li, Chengang; Cao, Guangming [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Jiang, Zhengyi [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, NSW 2522 (Australia)

    2017-02-15

    Three 4.5 wt% Si steel thin sheets with different thicknesses were efficiently fabricated by twin-roll strip casting, warm rolling and cold rolling followed by final annealing. A comprehensive investigation from the workability of the as-cast strip to the magnetic property of the produces was performed to illustrate the superiority of the new materials. The results show that the as-cast strip, which has a much lower Vickers hardness than that of the 6.5 wt% Si steel, is suitable for rolling processing. The X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies confirm that no ordering phase exists in the as-cast strip. The cold-rolled thin sheets exhibit good surface quality without edge cracks. Furthermore, all the three 4.5 wt% Si steel thin sheets possess relative strong <100>//ND texture and present high magnetic inductions and low iron losses after finial annealing. - Highlights: • 4.5 wt% Si as-cast sheet with excellent workability was produced by strip casting. • Three 4.5 wt% Si thin sheets were effectively fabricated by warm and cold rolling. • The microstructure and macro-texture of the thin sheets were elucidated. • High magnetic inductions and low iron losses were achieved simultaneously.

  19. Modeling and Simulating Material Behavior during Hot Blank - Cold Die (HB-CD) Stamping of Aluminium Alloy Sheets

    Science.gov (United States)

    Zhang, Nan; Abu-Farha, Fadi

    2016-08-01

    Hot blank - cold die (HB-CD) stamping, non-isothermal hot stamping, of aluminium alloy sheets offers great opportunities for high production rates at low cost, while overcoming limited material formability issues. Yet developing an accurate model that can describe the complex material behavior over the wide ranging conditions of HB-CD stamping (temperatures ranging between 25 and 350 °C) is challenging. Moreover, validation of the developed models under transient conditions is problematic. This work presents he results of a comprehensive characterization, material modeling, FE simulation and experimental validation effort to capture the behavior of an aluminium alloy sheet during HB-CD stamping. In particular, we highlight the integration between temperature measurements (thermography) and strain measurements (digital image correlation) for the accurate validation of model predictions of non-isothermal material deformation.

  20. Influence of hydrogenation regime on structure, phase composition and mechanical properties of Fe18Cr9Ni0.5Ti0.08C steel in cold rolling

    Science.gov (United States)

    Melnikov, Eugene; Astafurova, Elena; Maier, Galina; Moskvina, Valentina

    2017-12-01

    The paper studies the influence of hydrogenation duration on structural and phase transformations, deformation mechanisms and mechanical properties of metastable austenitic steel Fe-18Cr-9Ni-0.5Ti-0.08C (in wt %) processed under cold rolling. Plastic deformation under rolling produces a two-phase (γ + α') grain/subgrain structure in the steel. A yield stress and an ultimate tensile strength are reduced, but the elongation, on the contrary, is increased for hydrogenated and cold-rolled specimens in comparison with values for samples rolled without preliminary hydrogenation. Alloying with hydrogen prior to rolling increases the volume fraction of α'-phase and contributes to the appearance of ɛ-martensite in steel structure. This effect is enhanced with the increase in hydrogen saturation duration.

  1. Development of advanced transverse thickness profile control of thin hard steel strips at tandem cold rolling mill; Reikan tandem mill ni okeru nan`atsuenzai no koseido profile seigyo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Hiruta, T.; Akagi, I.; Mizushima, N. [Kawasaki Steel Corp., Tokyo (Japan)

    1996-09-01

    This paper describes an advanced transverse thickness profile control method of thin hard steel strips at tandem cold rolling mill in the Mizushima Works of Kawasaki Steel Corporation. The work roll profile was optimized by the profile control of cold rolling using a one-side tapered work roll sifting method, to expand the profile control range in transverse direction of steel strip. Based on the data measured by the profile meter set at outlet of hot roll mill, the work roll sifting position can be controlled in response to the size of hot-rolled strip crown. A feed-forward edge drop control system and a feed-back edge control system using an edge drop sensor set at outlet of mill were established. Consequently, high thickness accuracy in transverse direction was achieved within 0.5% in a steady rolling state and within 0.8% in a non-steady rolling state over the full length of the thin hard steel strip product. 14 refs., 15 figs., 2 tabs.

  2. Refinement by Rietveld method of a rolled sheet Al-Mg-Si 6063 alloy with preferential orientation

    International Nuclear Information System (INIS)

    Carrio, J.A.G.; Hattori, C.S.; Miranda, L.F.; Domingues Junior, N.I.; Lima, N.B.; Couto, A.A.; Aguiar, A.A.

    2010-01-01

    The Rietveld refinement of a sample with preferential orientation was accomplished using data of X ray diffraction of a rolled 6063 aluminum alloy. The refinement of the preferential orientation by spherical harmonic was accomplished using a symmetry of sample mmm (rolling) until the order of 8 and was compared with experimental pole figures. The four pole figures presented indicate a sharp texture of the planes (111), (200), (220) and (311). The calculated pole figures obtained from the refinement of the X ray diffraction spectrum can incur in mistakes of preferential orientation. This happens because the measure is restricted to the planes parallel to the surface without inference to the symmetry of the sample. (author)

  3. Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel in 1.0 M HCl solution

    International Nuclear Information System (INIS)

    Li Xianghong; Deng Shuduan; Fu Hui; Mu Guannan

    2008-01-01

    The synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was first investigated by weight loss, potentiodynamic polarization, ultraviolet and visible spectrophotometer (UV-vis), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the adsorption of vanillin obeyed the Temkin adsorption isotherm. For rare earth Ce 4+ , it had a negligible effect. However, incorporation of Ce 4+ with vanillin significantly improved the inhibition performance, and produced strong synergistic inhibition effect. Depending on the results, the synergism mechanism was proposed

  4. Synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel in 1.0 M HCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Li Xianghong [Department of Fundamental Courses, Southwest Forestry University, Kunming 650224 (China)], E-mail: xianghong-li@163.com; Deng Shuduan [Department of Wood Science and Technology, Southwest Forestry University, Kunming 650224 (China); Fu Hui [Department of Fundamental Courses, Southwest Forestry University, Kunming 650224 (China); Mu Guannan [Department of Chemistry, Yunnan University, Kunming 650091 (China)

    2008-12-15

    The synergism between rare earth cerium(IV) ion and vanillin on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution was first investigated by weight loss, potentiodynamic polarization, ultraviolet and visible spectrophotometer (UV-vis), X-ray photoelectron spectroscopy (XPS) and atomic force microscope (AFM). The results revealed that vanillin had a moderate inhibitive effect, and the adsorption of vanillin obeyed the Temkin adsorption isotherm. For rare earth Ce{sup 4+}, it had a negligible effect. However, incorporation of Ce{sup 4+} with vanillin significantly improved the inhibition performance, and produced strong synergistic inhibition effect. Depending on the results, the synergism mechanism was proposed.

  5. Crystal plasticity modeling of through-thickness texture heterogeneity in heavily rolled aluminum

    DEFF Research Database (Denmark)

    Delannay, Laurent; Mishin, Oleg V.

    2013-01-01

    The textures measured at different depths inside a cold rolled aluminium sheet are compared to results obtained by crystal plasticity predictions. Different assumptions about the micro-to-macro scale transitions are considered. The input texture reveals a through-thickness gradient that originate...

  6. Hot-Roll-Pressing Mediated Transfer of Chemical Vapor Deposition Graphene for Transparent and Flexible Touch Screen with Low Sheet-Resistance.

    Science.gov (United States)

    Guo, Chengkun; Kong, Xianghua; Ji, Hengxing

    2018-06-01

    Obstacles associated with graphene as transparent conductive films mainly consist of the difficulties in high-quality graphene synthesis, efficient transfer and doping of samples with lateral size of tens of centimeters for practical applications. Herein we demonstrate a hot-roll-pressing transfer technique followed by wet-chemical doping of large area graphene film grown on copper foil by chemical vapor deposition (CVD). This method enabled cost-effective and ultraclean transfer of single-layer graphene with an arbitrary size onto transparent ethylene vinyl acetate/polyethylene terephthalate (EVA/PET) substrate without any polymer residues. The sheet resistance of the single-layer graphene covered EVA/PET (graphene/EVA/PET) reached 200 Ω/sq with optical transparency of 87.3%. The graphene/EVA/PET film can be bent over 10000 cycles at a radius of 2 mm with ∼0.02% increase in sheet resistance, showing excellent mechanical flexibility for bendable electronics which was demonstrated by a capacitive-type touch screen based on the graphene/EVA/PET transparent conducting film.

  7. A comparative experimental and numerical study to investigate the relative merits of convectors and ``C'' inserts in cooling cold-rolled coils

    Science.gov (United States)

    Bhattacharya, Tathagata; Chakraborty, Debadi; Singh, Vikas

    2006-12-01

    The coil cooling and storage unit (CCSU) is used to cool cold-rolled coils to the temper rolling temperature after the annealing cycle is over at the batch annealing furnace (BAF) in a cold rolling mill (CRM). In the CCSU, the coils are kept on the cooling bases for any fixed time irrespective of the grade and tonnage. Therefore, the need for a mathematical model to accurately predict the cooling time of the coils was felt. The current study involves experimental and numerical analysis of a stack of coils with respect to heat transfer and fluid flow. A comparative study was carried out to ascertain the relative merits of convectors and “C” inserts (CIs) in the cooling the coils. The air flow distribution for the case of different convectors and CIs was measured by means of a full scale physical model. Two different mathematical models were applied to model the fluid flow and flow distribution through the stack of coils. The first flow model uses the hydraulic resistance concept for estimating the air flow rate distribution, whereas the second flow model uses commercial computational fluid dynamics (CFD) software and predicts the velocity distribution in the flow path between two coils in a stack. The predictions from these two models compare well with the experimental data. The flow models were used to calculate the average heat-transfer coefficient in different flow passages in a stack. The heat-transfer coefficients thus obtained were used to tune and validate a two-dimensional transient heat-transfer model of coils. The heat-transfer model predicts the cooling time of coils accurately and also suggests a possible reduction of cooling time if CIs are used in place of convectors.

  8. Evolution of Microstructure and Texture during Annealing of Aluminum AA1050 Cold Rolled to High and Ultrahigh Strains

    DEFF Research Database (Denmark)

    Mishin, Oleg; Juul Jensen, Dorte; Hansen, Niels

    2010-01-01

    found to form both in deformation zones around coarse particles and in recovered lamellar structures. The process of recrystallization in the present material can thus be characterized as discontinuous recrystallization. In recrystallized conditions, the average grain size was related to the grain...... orientation: the mean size of grains having orientations of the rolling texture was smaller than the size of grains with other orientations. The orientation dependence of the recrystallized grain size was more pronounced in the samples rolled to ultrahigh strains. © 2010 The Minerals, Metals & Materials...

  9. Multi-cycle rolled aluminum alloy 3103 sandwiches: mechanical properties and stamp ability

    OpenAIRE

    Nosova Ekaterina; Erisov Yaroslav; Grechnikov Fedor

    2017-01-01

    Constructional part producing by sheet stamping of multilayer composites requires the stamping ability data. The aim of a work is to estimate mechanical properties, stamping ratio and anisotropy indexes of 2, 4, 8 and 12 layer sandwiches produced from aluminium alloy AA3103. The pieces were received by the cold rolling. Interoperation annealing was at 500°C for 1 hour. Charts of tensile strength, yield stress, elongation depending on layer thickness were composed. It was found that cold strai...

  10. Finger pad friction and tactile perception of laser treated, stamped and cold rolled micro-structured stainless steel sheet surfaces

    NARCIS (Netherlands)

    Zhang, Sheng; Zeng, X.; Matthews, D.T.A.; Igartua, A.; Rodriguez Vidal, E.; Contreras Fortes, J.; Van Der Heide, E.

    2017-01-01

    Tactile perception is a complex system, which depends on frictional interactions between skin and counter-body. The contact mechanics of tactile friction is governed by many factors such as the state and properties of skin and counter-body. In order to discover the connection between perception and

  11. Finger pad friction and tactile perception of laser treated, stamped and cold rolled micro-structured stainless steel sheet surfaces

    NARCIS (Netherlands)

    Zhang, S.; Zeng, X.; Matthews, D. T A; Igartua, A.; Rodriguez-Vidal, E.; Contreras Fortes, J.; van der Heide, E.

    2017-01-01

    Tactile perception is a complex system, which depends on frictional interactions between skin and counter-body. The contact mechanics of tactile friction is governed by many factors such as the state and properties of skin and counter-body. In order to discover the connection between perception

  12. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    2015-02-19

    Feb 19, 2015 ... Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling ...

  13. Rolling motion in moving droplets

    Indian Academy of Sciences (India)

    Abstract. Drops moving on a substrate under the action of gravity display both rolling and sliding motions. The two limits of a thin sheet-like drop in sliding motion on a surface, and a spherical drop in roll, have been extensively studied. We are interested in intermediate shapes. We quantify the contribution of rolling motion ...

  14. Rolling at small scales

    DEFF Research Database (Denmark)

    Nielsen, Kim L.; Niordson, Christian F.; Hutchinson, John W.

    2016-01-01

    the power input to the process. The contact traction is also affected, particularly for sheet thicknesses on the order of 10 μm and below. The influences of the length parameter and the friction coefficient are emphasized, and the results are presented for multiple sheet reductions and roll sizes....... dealing with the transient response period is employed. This allows for a comprehensive parameter study. Coulomb friction, including a stick-slip condition, is used as a first approximation. It is found that length scale effects increase both the forces applied to the roll, the roll torque, and thus...

  15. Effect of Extensive Rolling on Mechanical Properties of An Al-Mg-Sc Alloy

    Science.gov (United States)

    Dubyna, Andrii; Mogucheva, Anna; Kaibyshev, Rustam

    Sheets of an Al-6%Mg-0.5%Mn-0.2%Sc-0.07%Zr alloy with ultrafine-grained structure containing a high dislocation density (ρ 1015 m-2) were produced by equal channel angular pressing (ECAP) to a strain of ɛ 12 at a temperature of 300°C followed by cold rolling to a reduction of 90%. This material exhibited a yield stress of 600 MPa, an ultimate strength of 640 MPa, while elongation-to-failure decreased to 2%. It was shown that dislocation strengthening attributed to extensive cold rolling (CR) plays a major role in achieving high strength in this alloy.

  16. Self-rolling of an aluminosilicate sheet into a single walled imogolite nanotube: The role of the hydroxyl arrangement

    International Nuclear Information System (INIS)

    González, R. I.; Rogan, J.; Valdivia, J. A.; Munoz, F.; Valencia, F.; Ramírez, M.; Kiwi, M.; Ramírez, R.

    2015-01-01

    Imogolite is an inorganic nanotube, that forms naturally in weathered volcanic ashes, and it can be synthesized in nearly monodisperse diameters. However, long after its successful synthesis, the details of the way it is achieved are not fully understood. Here we elaborate on a model of its synthesis, which starts with a planar aluminosilicate sheet that is allowed to evolve freely, by means of classical molecular dynamics, until it achieves its minimum energy configuration. The minimal structures that the system thus adopts are tubular, scrolled, and more complex conformations, depending mainly on temperature as a driving force. Here we focus on the effect that the arrangement of the hydroxyl groups in the inner wall of the nanotube have on the minimal nanotubular configurations that we obtain are monodispersed in diameter, and quite similar to both from the those of weathered natural volcanic ashes, and to the ones that are synthesized in the laboratory. In this contribution we expand on the atomic mechanisms behind those behaviors

  17. On the Relation of Microstructure and Texture Evolution in an Austenitic Fe-28Mn-0.28C TWIP Steel During Cold Rolling

    Science.gov (United States)

    Haase, Christian; Chowdhury, Sandip Ghosh; Barrales-Mora, Luis A.; Molodov, Dmitri A.; Gottstein, Günter

    2013-02-01

    In the present study, microstructure and texture evolution in an austenitic Fe-28 wt pct Mn-0.28 wt pct C TWIP steel in the range between 10 and 80 pct reduction by cold rolling were systematically analyzed. The formation of the observed microstructural features occurred in three different stages: I (10 to 20 pct)—mainly slip lines, grain elongation, and formation of few twin-matrix lamellae; II (30 to 50 pct)—severe increase of the volume fraction of twins, alignment of twins with the rolling plane, and formation of microshear bands; and III (60 to 80 pct)—further alignment of twins, evolution of a herring bone structure, and macroshear bands. In contrast to most f.c.c. metals, the transition from Copper- to Brass-type texture occurred at low strain levels (30 pct). This behavior is attributed to the early formation of deformation twins in the material and can be related to the SFE of this high manganese steel. At higher reduction levels, microscopic (≥40 pct) and macroscopic shear band formation (≥60 pct) contributed to the increase of randomly oriented grains, mainly at the expense of the Brass component. Furthermore, the formation of the Goss component and of the //ND fiber (γ) is attributed to severe twin formation.

  18. Evaluation of the performance of osmotic dehydration sheets on freshness parameters in cold-stored beef biceps femoris muscle.

    Science.gov (United States)

    Saito, Katsunori; Ahhmed, Abdulatef M; Kawahara, Satoshi; Sugimoto, Yasushi; Aoki, Takayoshi; Muguruma, Michio

    2009-06-01

    This study aimed to evaluate the effects of osmotic dehydration sheet (ODS) packaging on the quality parameters of beef biceps femoris muscle samples stored at 4°C for 0, 1, 3 and 7 days. Quality indices such as Hunter color values (L(∗), a(∗) and b(∗), the percentage of metmyoglobin (Met-Mb%), K value (freshness index), and the contents of adenosine triphosphate (ATP)-related compounds (ARCs), thiobarbituric acid reactive substances (TBA-RS) and volatile basic nitrogen (VBN) were measured. ODS gave lower a(∗) and b(∗) values and lower Met-Mb% compared with control samples wrapped in polyvinylidene chloride film (PVDCF) (Pbeef samples changed to a dark purple color and the weights of samples decreased, the ODS approach has potential as a tool for decreasing the deterioration of other quality indices such as Met-Mb%, TBA-RS, ARCs, K values and the VBN content of cold-stored beef.

  19. Aging Behaviour of Al-Mg-Si Alloys Subjected to Severe Plastic Deformation by ECAP and Cold Asymmetric Rolling

    Directory of Open Access Journals (Sweden)

    S. Farè

    2011-01-01

    Full Text Available A study was carried out on aging behaviour of a 6082 alloy processed by two different severe plastic deformation techniques: ECAP and asymmetric rolling. Both techniques were able to generate an ultrafine-grained structure in samples processed at room temperature. It was stated that severe straining promotes marked changes in the postdeformation aging kinetics. The peaks of β′′/β′ transition phases were anticipated and of progressively reduced intensity over the coarse grained alloy. A further peak accounting for onset of recrystallization also appeared in the most severely deformed samples. Full consistency in peak shape and position was found when comparing materials processed by ECAP and asymmetric rolling. Isothermal aging treatments performed at 180°C revealed that in the severely deformed samples, aging became so fast that the hardness curves continuously decreased due to overwhelming effects of structure restoration. On the contrary, aging at 130°C offers good opportunities for fully exploiting the precipitate hardening effects in the ultrafine-grained alloy.

  20. Inhibition effect of tetradecylpyridinium bromide on the corrosion of cold rolled steel in 7.0 M H3PO4

    Directory of Open Access Journals (Sweden)

    Xianghong Li

    2017-05-01

    Full Text Available Inhibition effect of cationic surfactant of tetradecylpyridinium bromide (TDPB on the corrosion of cold rolled steel (CRS in phosphoric acid produced by dihydrate wet method process (7.0 M H3PO4 was investigated by weight loss and potentiodynamic polarization methods and electrochemical impedance spectroscopy (EIS and scanning electron microscopy (SEM. Quantum chemical calculation was applied to elucidate the adsorption mode of the inhibitor molecule on steel surface. The results show that TDPB acts as a good inhibitor, and its maximum inhibition efficiency is higher than 90% even at low concentration. The adsorption of TDPB obeys the Langmuir adsorption isotherm equation. Polarization curves indicate that TDPB behaves as a mixed-type inhibitor in H3PO4. EIS spectra exhibit one capacitive loop which indicates that the corrosion reaction is controlled by charge transfer process. The inhibition action of TDPB could also be evidenced by surface SEM images. Density functional theory (DFT calculations suggest that the pyridine ring is the active adsorption center. Depending on the results, the inhibitive mechanism is proposed from the viewpoint of adsorption theory.

  1. Effect of higher heating rate during continuous annealing on microstructure and mechanical properties of cold-rolled 590 MPa dual-phase steel

    Directory of Open Access Journals (Sweden)

    Deng Yonggang

    2015-01-01

    Full Text Available In this presentation, the effect of higher heating rate in continuous annealing on microstructure and mechanical properties of a cold-rolled 590 MPa ferrite-martensite dual-phase steel were investigated by using microstructural observation and mechanical property measurement. The results show that compared with the conventional continuous annealed steels heated at a rate of 5 ∘C/s (CA, the average ferrite grain sizes heated at a higher rate (300 ∘C/s, HRA was obviously refined from 15.6 μm to 5.3 μm. The morphology of martensite is observed to shift from network along ferrite grain boundaries to uniformly dispersed in the final DP590 microstructure. Twinned substructure of martensite can be found when heated at a higher heating rate in continuous annealing. EBSD orientation maps show that the fraction of low angle grain boundary is increased in HRA sample compared to CA sample. The HRA sample has excellent mechanical properties when compared to the CA sample. The variations of strength, elongation, strain hardening behavior and fracture mechanism of the this DP590 steel with different heating routine were further discussed in relation to microstructural features.

  2. Effect of Annealing Temperature on the Microstructure, Tensile Properties, and Fracture Behavior of Cold-Rolled High-Mn Light-Weight Steels

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae-Hyun; Cho, Kyung Mox [Pusan National University, Busan (Korea, Republic of); Park, Seong-Jun; Moon, Joonoh; Kang, Jun-Yun; Park, Jun-Young; Lee, Tae-Ho [Korea Institute of Materials Science, Changwon (Korea, Republic of)

    2017-05-15

    The effects of the annealing temperature on the microstructure and tensile properties of cold-rolled light-weight steels are investigated using two Fe-30Mn-xAl-0.9C alloys that contain different Al content. The initial alloy microstructure is composed of a single austenite or a mixture of austenite and ferrite depending on the nominal aluminum content. For the alloy with 9 wt%Al content, the recrystallization and grain growth of austenite occurrs depending on the annealing temperature. However, for the alloy with 11 wt%Al content, the β-Mn phase is observed after annealing for 10 min at 550~800 ℃. The β-Mn transformation kinetics is the fastest at 700 ℃. The formation of the β-Mn phase has a detrimental effect on the ductility, and this leads to significant decreases in the total elongation. The same alloy also forms κ-carbide and DO3 ordering at 550~900 ℃. The investigated alloys exhibit a fully recrystallized microstructure after annealing at 900 ℃ for 10 min, which results in a high total elongation of 25~55%with a high tensile strength of 900~1170 MPa.

  3. Magnetic properties and recrystallization texture of phosphorus-added non-oriented electrical steel sheets

    International Nuclear Information System (INIS)

    Tanaka, I.; Yashiki, H.

    2006-01-01

    The effect of phosphorus on magnetic properties and recrystallization texture has been investigated in non-oriented electrical steel sheets to develop low core loss and high permeability core materials. Specimens with different phosphorus contents were cold-rolled to various thicknesses, i.e. with various cold-rolling reductions, and annealed for recrystallization and grain growth. Although magnetic induction of the steel with low phosphorus content dramatically dropped with reducing thickness, i.e. with increasing in cold-rolling reduction, that of the steel with high phosphorus content only slightly decreased. The most effective way to reduce core loss was to reduce thickness of electrical steel sheets. Therefore, phosphorus-added thin gauge non-oriented electrical steel sheets have achieved low core loss and high permeability. The typical magnetic properties of phosphorus-added non-oriented electrical steel sheets 0.27mm in sheet thickness were 16.6W/kg in W 10/400 and 1.73T in B 50 . These excellent magnetic properties were due to the recrystallization texture control. {111} component in recrystallization texture was suppressed by the phosphorus segregation at initial grain boundaries. Accordingly, phosphorus would greatly contribute to the improvement of magnetic properties

  4. Optimum rolling ratio for obtaining {001} recrystallization texture in Ti-Nb-Al biomedical shape memory alloy.

    Science.gov (United States)

    Inamura, T; Shimizu, R; Kim, H Y; Miyazaki, S; Hosoda, H

    2016-04-01

    The rolling rate (r) dependence of textures was investigated in the Ti-26Nb-3Al (mol%) alloy to reveal the conditions required to form the {001} recrystallization texture, which is a desirable orientation for the β-titanium shape memory alloy. {001} was the dominant cold-rolling texture when r=90% and it was transferred to the recrystallization texture without forming {112}, which is detrimental for the isotropic mechanical properties of the rolled sheet. A further increase in r resulted in the formation of {112} in both rolling and recrystallization textures. Therefore, r should be controlled to form only the {001} rolling texture, because the {112} texture can overwhelm the {001} texture during recrystallization. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. A feasibility study on different NDT techniques used for testing bond quality in cold roll bonded Al-Sn alloy/steel bimetal strips

    Directory of Open Access Journals (Sweden)

    Tallafuss Philipp Johannes

    2017-01-01

    Full Text Available This paper presents non-destructive testing (NDT results for the detection of bond defects in aluminium-tin (Al-Sn alloy/steel bimetal strips. Among all types of bimetal strip that are used in the automotive industry for plain journal engine bearings, Al-Sn alloys cold roll bonded (CRB onto steel backing is the most common type. The difficulty to evaluate the metallurgical bond between the two dissimilar metals is a major industrial concern, which comprises the risk that bearings fail in the field. Considering the harsh performance requirements, 100% online non-destructive testing would be desirable to significantly reduce the business risk. Nowadays bimetal strip manufacturers still rely on destructive testing through different peel-off tests. This work offers the results from four independent NDT studies, using active thermography, shearography, ultrasound and guided wave electromagnetic acoustic transducers (EMATs and samples with different artificially implanted defects, to explore the feasibility to qualitatively indicate the occurrence of bond defects. A destructive peel off test was used to correlate the NDT results with known bond quality. The studies were done under laboratory conditions, and in case of ultrasound also online under production conditions. During the ultrasound online test, the requirements that a NDT technique has to fulfil for online inspection of Al-Sn alloy/steel bimetal strip were established. For active thermography, shearography and guided wave EMAT techniques, it was theoretically analysed, if the laboratory test results could be transferred to testing under production conditions. As a result, guided waves using EMATs, among the four tested methods, are best suited for online inspection of Al-Sn alloy/steel bimetal strip. This research was carried out in collaboration with MAHLE Engine Systems UK Ltd., an Al-Sn alloy/steel bimetal strip manufacturer for the automotive industry.

  6. Spot welding of aluminium alloy sheets to coated steel sheets. Kakushu mekki koban to arumi gokin no spot yosetsusei

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, S.; Fukumura, K.; Soga, S. (Nisshin Steel Co. Ltd., Tokyo (Japan))

    1994-03-31

    Welding aluminum alloy sheets with coated steel sheets has become used frequently in association with weight reduction in automobiles. This paper describes investigations on the effects of spot welding aluminum alloy sheets with different kinds of coated steel sheets on optimal welding conditions and weld strength. An AC single-phase spot welding machine was used for an experiment using an aluminum alloy(5052)with a thickness of 1 mm(referred to as A)and different coated steel sheets with a thickness of 0.8 mm(referred to as B). The result may be summarized as follows: the weldable value of the electric current is closer to that for between the B steel sheets than the middle of that for between the As and between Bs; while the weldable current range is affected little by the coating materials when a CF electrode is used, it grows greater in aluminum coated steel sheets and hot-dip galvanized steel sheets than in alloyed hot-dip galvanized steel sheets and cold-rolled steel sheets when an R-type electrode is used; influence of the coating materials was observed in tensile shear strength and cross tensile shear strength; and any combination of metals shows fatigue strength lower than that in the A-A combination in a fatigue test of cross tensile system. 5 refs., 12 figs., 6 tabs.

  7. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-15

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850–1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150–1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture. - Highlights: • Non-oriented silicon steel was fabricated using twin-roll casting route. • Microstructure and texture evolution were clarified. • Effects of the hot rolled microstructure were investigated in detail. • Formation mechanism of the recrystallization texture was explored.

  8. Formability of aluminium sheets manufactured by solid state recycling

    Science.gov (United States)

    Kore, A. S.; Nayak, K. C.; Date, P. P.

    2017-09-01

    Conventional recycling practices for non-ferrous metallic scrap involves melting followed by purification. This practice is suitable for recycling when the large volume of scrap is available. Though such recycling reduces consumption of diminishing metallic resources, high energy requirement and material loss during melting and purification limit its applicability. In the present work, manufacturing of solid state recycled aluminium sheet by hot rolling is explored and its formability characterized. Aluminium chips were divided into smaller particles (1~2mm) by crushing. After stress relief annealing, chips were cold compacted into square slabs (75*75mm section) of different thicknesses. Another similar set of slabs was made by hot compaction. The compacted slabs were hot rolled over a number of passes at 400°C. Each slab was reduced to approximately 90% thickness to get the sheet thickness in the range of 0.6 to 1.5 mm. Microstructure revealed good interface bonding between the chip particles. Mechanical properties of the sheet from room temperature up to 200°C and at different strain rates were characterized by a number of tensile tests. Circular blanks from sheet were drawn into cylindrical cups and strain distribution was observed along different directions of rolling using circle grid analysis.

  9. Investigation of the Microstructure Evolution and Deformation Mechanisms of a Mg-Zn-Zr-RE Twin-Roll-Cast Magnesium Sheet by In-Situ Experimental Techniques

    Czech Academy of Sciences Publication Activity Database

    Máthis, K.; Horváth, Klaudia; Farkas, Gergely; Choe, H.; Shin, K. S.; Vinogradov, A.

    2018-01-01

    Roč. 11, č. 2 (2018), č. článku 200. ISSN 1996-1944 R&D Projects: GA ČR GB14-36566G; GA MŠk EF16_013/0001794 Institutional support: RVO:61389005 Keywords : magnesium * twin roll casting * neutron diffraction * acoustic emission * twinning * yield strength Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.654, year: 2016

  10. Investigation of the Microstructure Evolution and Deformation Mechanisms of a Mg-Zn-Zr-RE Twin-Roll-Cast Magnesium Sheet by In-Situ Experimental Techniques.

    Science.gov (United States)

    Máthis, Kristián; Horváth, Klaudia; Farkas, Gergely; Choe, Heeman; Shin, Kwang Seon; Vinogradov, Alexei

    2018-01-27

    Twin roll casting (TRC), with a relatively fast solidification rate, is an excellent production method with promising potential for producing wrought semi or final Mg alloy products that can often suffer from poor formability. We investigate in this study the effect of the TRC method and the subsequent heat treatment on the microstructure and deformation mechanisms in Mg-Zn-Zr-Nd alloy deformed at room temperature using the in-situ neutron diffraction and acoustic emission techniques and ex-situ texture measurement and microscopy, respectively. Although a higher work hardening is observed in the rolling direction due to the more intensive -type dislocation activity, the difference in the mechanical properties of the specimens deformed in the RD and TD directions is small in the as-rolled condition. An additional heat treatment results in recrystallization and significant anisotropy in the deformation. Due to the easier activation of the extension twinning in the TD given by texture, the yield stress in the TD is approximately 40% lower than that in the RD.

  11. An investigation of friction effect on formability of AA 6061-T4 sheet during cold forming condition

    Science.gov (United States)

    Mohamed, Mohamed; Farouk, Mohamed; Elsayed, Ahmed; Shazly, Mostafa; Hegazy, Abdel Aziz

    2017-10-01

    Friction is one of the principal parameters that have a crucial effect on the sheet metal forming process. The use of a proper lubricant type will enhance and improve the product surface quality, tool life and material formability. In this paper, a set of experimental cup tests has been carried out to investigate the effect of friction on the formability of AA6061-T4 sheet by deploying four different types of lubricant (oil, nylon, grease and nylon grease combination). A finite element model was built up to simulate the cup test process using FE package, LS-DYNA. The material model has been used in the simulation was MAT_036 Barlat. The material characterization has been defined using tensile data and the forming limit curve of AA 6061-T4 from literature. The Thickness distributions and maximum heights of the cup at the four lubricants conditions obtained from the experimental and FE simulation shows the significant effect of the friction on the material formability and failure location. A good agreement between the experimental measurements and simulation results has been achieved.

  12. Processes for the production of ultra-pure metals from oxide and their cold rolling to ultra-thin foils for use as targets and as reference materials

    International Nuclear Information System (INIS)

    Clifford, S.; Guo-ji, Xu; Ingelbrecht, C.; Pomeroy, M.J.

    2002-01-01

    A wide variety of metals have been reduced from their oxides with high (>90%) yields using metallothermic reduction, hydrogen reduction or electrowinning. The high yields during metallothermic reduction were achieved by careful design of the collector and crucible orifice. Whilst each of the three techniques gave rise to reasonably (>99%) pure metals, subsequent carefully controlled vacuum distillation, using a system with especially designed crucible, baffle and collector systems, resulted in ultra-high-purity metals being produced. Using a stainless steel pack rolling technique, metals derived either directly from the reduction routes or following subsequent distillation could be rolled to foils thinner than previously reported in the literature in the majority of cases

  13. Roll bonding of strained aluminium

    DEFF Research Database (Denmark)

    Staun, Jakob M.

    2003-01-01

    This report investigates roll bonding of pre-strained (å ~ 4) aluminium sheets to produce high strain material from high purity aluminium (99.996%) and commercial pure aluminium (99.6%). The degree of bonding is investigated by optical microscopy and ultrasonic scanning. Under the right...... of the cross rolled volume fraction is found. To further asses this effect, and the anisotropy, it is necessary to acquire knowledge about both texture and microstructure, e.g. by TEM. Roll bonding of pre-strained aluminium is found to be a possible alternative to ARB in the quest for ultra-fine grained...

  14. Influence of Temperature and Rolling Speed on Twin Roll Cast Strip

    Science.gov (United States)

    Kurz, G.; Bohlen, J.; Stutz, L.; Letzig, D.; Kainer, K. U.

    Reducing vehicle weight and emissions by lightweight design is a major goal of the automotive industry. Magnesium as the lightest structural metal offers a significant weight saving potential compared to steel and aluminum. Cast magnesium components are widely used, e.g. as engine blocks or gear box housings. The application of magnesium sheets is currently hampered by the low formability of magnesium which means that a large number of rolling passes is required to roll a DC cast slab to final gauge sheet. This large number of rolling steps is the main reason for the high cost of magnesium sheets. An alternative, cost-efficient production route for magnesium sheets with improved properties is feedstock production by twin roll casting (TRC). In this paper we report the results of twin roll casting experiments on the magnesium alloy AZ31 (Mg-3Al-lZn-Mn) and discuss the influence of the process on the micro structure and texture of the strips.

  15. Spray Rolling Aluminum Strip

    Energy Technology Data Exchange (ETDEWEB)

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  16. 'We are left in the cold': nurses' perceptions and responses to antiretroviral treatment roll-out in the Free State, South Africa.

    Science.gov (United States)

    de Wet, Katinka; du Plooy, Shirley

    2012-01-01

    The unprecedented roll-out of antiretroviral therapy (ART) in South Africa is a complex process where no previous endeavour exists that can measure, predict, or direct an intervention of this scale. In the Free State province, unique characteristics and problems distinguish its ART programme, although countrywide problems also occur within the province. The Free State province faces high vacancy rates among its health-care workers, the programme has lower patient enrolment rates because of an obsession with quality to the detriment of quantity, and various incidents of ART shortages have also shook the province. The ART roll-out intervention thus far has been largely nurse-driven (however not nurse initiated), and they form what many refer to as the 'backbone' of the programme. In order to respond to the challenges faced by these front-line ART providers, continuous transformations inevitably take place to respond to new needs associated with the roll-out programme, but also to strengthen the primary health-care system in general. The objective of this article is to present a typology of contradictory contextual factors in the antiretroviral programme as identified through group interviews that were conducted with PNs at public health-care clinics in the five districts of the Free State province during 2005 and 2006. We intend to show that transformations often have contradictory and problematic outcomes as expressed and perceived by the nurses themselves. This unprecedented endeavour of ART roll-out inevitably has to treasure and support its most valued implementers, i.e. the front-line providers who are not only professionals in the health-care setting, but also social agents in a wider contextual framework.

  17. Efficient rolling texture predictions and texture-sensitive thermomechanical properties of α-uranium foils

    Science.gov (United States)

    Steiner, Matthew A.; Klein, Robert W.; Calhoun, Christopher A.; Knezevic, Marko; Garlea, Elena; Agnew, Sean R.

    2017-11-01

    Finite element (FE) analysis was used to simulate the strain history of an α-uranium foil during cold straight-rolling, with the sheet modeled as an isotropic elastoplastic continuum. The resulting strain history was then used as input for a viscoplastic self-consistent (VPSC) polycrystal plasticity model to simulate crystallographic texture evolution. Mid-plane textures predicted via the combined FE→VPSC approach show alignment of the (010) poles along the rolling direction (RD), and the (001) poles along the normal direction (ND) with a symmetric splitting along RD. The surface texture is similar to that of the mid-plane, but with a shear-induced asymmetry that favors one of the RD split features of the (001) pole figure. Both the mid-plane and surface textures predicted by the FE→VPSC approach agree with published experimental results for cold straight-rolled α-uranium plates, as well as predictions made by a more computationally intensive full-field crystal plasticity based finite element model. α-uranium foils produced by cold-rolling must typically undergo a recrystallization anneal to restore ductility prior to their final application, resulting in significant texture evolution from the cold-rolled plate deformation texture. Using the texture measured from a foil in the final recrystallized state, coefficients of thermal expansion and the elastic stiffness tensors were calculated using a thermo-elastic self-consistent model, and the anisotropic yield loci and flow curves along the RD, TD, and ND were predicted using the VPSC code.

  18. Texture evolution in Nd:YAG-laser welds of AZ31 magnesium alloy hot rolled sheets and its influence on mechanical properties

    International Nuclear Information System (INIS)

    Commin, Lorelei; Dumont, Myriam; Rotinat, Rene; Pierron, Fabrice; Masse, Jean-Eric; Barrallier, Laurent

    2011-01-01

    Research highlights: → AZ31 LBW fusion zone results in Mg 17 (Al-Zn) 12 precipitation, twins formation and {0 0 2} texture modification. → The mechanical properties were reduced after LBW but the fracture occurred in the base metal. → The mechanical properties were reduced after LBW but the fracture occurred in the base metal. → A recovery of elongation and UTS can be achieved by a 300 deg. C/1 h heat treatment. The texture evolution is mainly responsible for the yield strength reduction in the fusion zone. - Abstract: AZ31 hot rolled magnesium alloy presents a strong basal texture. Using laser beam welding (LBW) as a joining process induces high temperature gradients leading to major texture changes. Electron back scattered diffraction (EBSD) was used to study the texture evolution, and tensile tests coupled with speckle interferometry were performed to understand its influence on mechanical properties. The random texture obtained in the LBW fusion zone is mainly responsible for the yield strength reduction.

  19. Reduction of cross section area at fracture in tensile test: measurement and applications for flat sheet steels

    Science.gov (United States)

    Larour, P.; Freudenthaler, J.; Weissböck, T.

    2017-09-01

    This contribution deals with the use of maximum thinning and reduction of sample cross section area at fracture after tensile testing and applications for industrial flat sheet steels. Although included in all usual tensile testing standards, this mechanical property (“Z-value”) has long been neglected for flat sheet materials. It happens however to include some most valuable information on local ductility at fracture of sheet steels. This is increasingly needed for a more suitable description and ranking of newly developed advanced high strength sheet steels with regard to local ductility (stretch-flangeability, bendability, crash-ability) versus global ductility (deep-drawability). It is shown in this investigation that the ISO16630 punched and milled hole expansion ratio correlates linearly with the relative thickness reduction at fracture. A classification of cold rolled AHSS-UHSS sheet steels is attempted by plotting the relative thickness & area reduction at fracture vs. uniform and fracture elongation.

  20. Processing and microstructure of Nb-1 percent Zr-0.1 percent C alloy sheet

    Science.gov (United States)

    Uz, Mehmet; Titran, Robert H.

    1992-01-01

    A systematic study was carried out to evaluate the effects of processing on the microstructure of Nb-1 wt. pct. Zr-0.1 wt. pct. C alloy sheet. The samples were fabricated by cold rolling different sheet bars that were single-, double- or triple-extruded at 1900 K. Heat treatment consisted on one- or two-step annealing of different samples at temperatures ranging from 1350 to 1850 K. The assessment of the effects of processing on microstructure involved characterization of the precipitates including the type, crystal structure, chemistry and distribution within the material as well as an examination of the grain structure. A combination of various analytical and metallographic techniques were used on both the sheet samples and the residue extracted from them. The results show that the relatively coarse orthorhombic Nb2C carbides in the as-rolled samples transformed to rather fine cubic monocarbides of Nb and Zr with varying Zr/Nb ratios upon subsequent heat treatment. The relative amount of the cubic carbides and the Zr/Nb ratio increased with increasing number of extrusions prior to cold rolling. Furthermore, the size and the aspect ratio of the grains appear to be strong functions of the processing history of the material. These and other results obtained will be presented with the emphasis on a possible relationship between processing and microstructure.

  1. METHOD OF HOT ROLLING URANIUM METAL

    Science.gov (United States)

    Kaufmann, A.R.

    1959-03-10

    A method is given for quickly and efficiently hot rolling uranium metal in the upper part of the alpha phase temperature region to obtain sound bars and sheets possessing a good surface finish. The uranium metal billet is heated to a temperature in the range of 1000 deg F to 1220 deg F by immersion iii a molten lead bath. The heated billet is then passed through the rolls. The temperature is restored to the desired range between successive passes through the rolls, and the rolls are turned down approximately 0.050 inch between successive passes.

  2. Non-Heat Treatable Alloy Sheet Products

    Energy Technology Data Exchange (ETDEWEB)

    Hayden, H.W.; Barthold, G.W.; Das, S.K.

    1999-08-01

    ALCAR is an innovative approach for conducting multi-company, pre-competitive research and development programs. ALCAR has been formed to crate a partnership of aluminum producers, the American Society of Mechanical Engineers Center for Research and Technology Development (ASME/CRTD), the United States Department of Energy (USDOE), three USDOE National Laboratories, and a Technical Advisory Committee for conducting cooperative, pre-competitive research on the development of flower-cost, non-heat treated (NHT) aluminum alloys for automotive sheet applications with strength, formability and surface appearance similar to current heat treated (HT) aluminum alloys under consideration. The effort has been supported by the USDOE, Office of Transportation Technology (OTT) through a three-year program with 50/50 cost share at a total program cost of $3 million. The program has led to the development of new and modified 5000 series aluminum ally compositions. Pilot production-size ingots have bee n melted, cast, hot rolled and cold rolled. Stamping trials on samples of rolled product for demonstrating production of typical automotive components have been successful.

  3. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    Science.gov (United States)

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  4. Correlation Between Shear Punch and Tensile Strength for Low-Carbon Steel and Stainless Steel Sheets

    Science.gov (United States)

    Mahmudi, R.; Sadeghi, M.

    2013-02-01

    The deformation behavior of AISI 1015 low-carbon steel, and AISI 304 stainless steel sheets was investigated by uniaxial tension and the shear punch test (SPT). Both materials were cold rolled to an 80% thickness reduction and subsequently annealed in the temperature range 25-850 °C to produce a wide range of yield and ultimate strength levels. The correlations between shear punch and tensile yield and ultimate stresses were established empirically. Different linear relationships having different slopes and intercepts were found for the low-carbon and stainless steel sheets, and the possible parameters affecting the correlation were discussed. It was shown that, within limits, yield and tensile strength of thin steel sheets can be predicted from the shear data obtained by the easy-to-perform SPT.

  5. Multi-cycle rolled aluminum alloy 3103 sandwiches: mechanical properties and stamp ability

    Directory of Open Access Journals (Sweden)

    Nosova Ekaterina

    2017-01-01

    Full Text Available Constructional part producing by sheet stamping of multilayer composites requires the stamping ability data. The aim of a work is to estimate mechanical properties, stamping ratio and anisotropy indexes of 2, 4, 8 and 12 layer sandwiches produced from aluminium alloy AA3103. The pieces were received by the cold rolling. Interoperation annealing was at 500°C for 1 hour. Charts of tensile strength, yield stress, elongation depending on layer thickness were composed. It was found that cold strain hardening does not disappear after annealing if the foil’s thickness become 0.4 mm and less. Microstructure analysis has shown a good contact between layers for all samples and thicker outer layers.

  6. New technology for the production of magnesium strips and sheets

    Directory of Open Access Journals (Sweden)

    R. Kawalla

    2008-07-01

    Full Text Available A new production technology for magnesium strip, based on twin-roll-casting and strip rolling was developed in Freiberg Germany. By means of this economic method it is possible to produce strips in deep drawing quality with good forming properties in order to satisfy the request for low cost Mg sheets in the automotive and electronic industry. Both, coils as single sheets, were manufactured and rolled to a thickness of 1mm(0,5 mm. The technology of the new process and the properties of the twin-roll-casted material and the final sheets are presented.

  7. Microstructures and Mechanical Properties of 7Mn Steel Manufactured by Different Rolling Processes

    Directory of Open Access Journals (Sweden)

    Bin Hu

    2017-11-01

    Full Text Available We investigated both the microstructures and tensile properties of 7Mn steel, which was either hot-rolled, warm-rolled or cold-rolled before intercritical annealing at 700 °C for 5 h. It can be concluded that the warm-rolled and annealed microstructures are a kind of mixture of hot rolled and cold rolled ones. They are composed of ferrite and retained austenite, the latter having a wide size distribution and two types of morphologies: equiaxed and lamellar. These retained austenite grains are expected to transform to martensite in a more sustainable way—the warm-rolled and annealed steel exhibits the best combination of ultimate tensile strength and total elongation among the three studied steels and a shorter yield point elongation than the cold-rolled one.

  8. DEFECTS SIMULATION OF ROLLING STRIP

    Directory of Open Access Journals (Sweden)

    Rudolf Mišičko

    2009-06-01

    Full Text Available The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores without filler (surface defects and filling by oxides and casting powder (subsurface defects. First phase of hot rolling process have been done by software simulation DEFORM 3D setting to the limited condition for samples with surface defects. Samples of material with low-carbon steel of sizes h x b x l have been chosen and the surface defects shape „U” and „V” of scores have been injected artificially by software. The process of rolling have been simulated on the deformation temperatures 1200°C and 900°C, whereas on the both of this deformation temperatures have been applied amount of deformation 10 and 50 %. With respect to the process of computer simulation, it is not possible to truthful real oxidation condition (physical – chemical process during heat of metal, in the second phase of our investigation have been observed influence of oxides and casting powders inside the scores for a defect behavior in plastic deformation process (hot and cold rolling process in laboratory condition. The basic material was STN steel class 11 375, cladding material was steel on the bases C-Mn-Nb-V. Scores have been filled by scales to get from the heating temperatures (1100°C a 1250°C, varied types of casting powders, if you like mixture of scale and casting powders in the rate 1:4. The joint of the basic and cladding material have been done by peripheral welded joint. Experiment results from both phases are pointed on the evolution of original typology defects in rolling process.

  9. Influence of intermediate annealing on abnormal Goss grain growth in the rolled columnar-grained Fe-Ga-Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yangyang; Li, Jiheng; Gao, Xuexu, E-mail: gaox@skl.ustb.edu.cn

    2017-08-01

    Highlights: • Texture of primary IA sample was dominated by γ-fiber with a peak at {1 1 1}<1 1 0>. • Texture of primary CR sample was dominated by {1 1 3}<1 1 4> texture. • Inhomogeneous microstructure was significantly improved in primary IA sample. • Strong Goss texture was obtained in final IA sample without surface energy control. - Abstract: Magnetostrictive Fe{sub 82}Ga{sub 4.5}Al{sub 13.5} sheets with 0.1 at% NbC were prepared from directional solidified alloys with <0 0 1> preferred orientation. The slabs were hot rolled at 650 °C and warm rolled at 500 °C. Then some warm-rolled sheets were annealed intermediately at 850 °C for 5 min but the others not. After that, all the sheets were cold rolled to a final thickness of ∼0.3 mm. The microstructures, the textures and the distributions of second phase particles in the primary recrystallized samples were investigated. With intermediate annealing, the inhomogeneous microstructure was improved remarkably and strong Goss ({1 1 0}<0 0 1>) and γ-fiber (<1 1 1>//normal direction [ND]) textures were produced in the primary recrystallized samples. But, an evident disadvantage in size and quantity was observed for Goss grains in the primary recrystallized sample without intermediate annealing. After a final annealing, the final textures and magnetostrictions of samples with and without intermediate annealing were characterized. For samples without intermediate annealing, abnormal growth of {1 1 3} grains occurred and deteriorated the magnetostriction. In contrast, abnormal Goss grain growth occurred completely in samples with intermediate annealing and led to saturation magnetostriction as high as 156 ppm.

  10. Cold Urticaria

    Science.gov (United States)

    Cold urticaria Overview Cold urticaria (ur-tih-KAR-e-uh) is a skin reaction to cold that appears within minutes after cold exposure. Affected skin develops reddish, itchy welts (hives). People with cold urticaria experience widely different symptoms. ...

  11. Refinement by Rietveld method of a rolled sheet Al-Mg-Si 6063 alloy with preferential orientation; Refinamento pelo metodo de Rietveld de uma chapa laminada com orientacao preferencial da liga Al-Mg-Si 6063

    Energy Technology Data Exchange (ETDEWEB)

    Carrio, J.A.G.; Hattori, C.S.; Miranda, L.F.; Domingues Junior, N.I. [Universidade Mackenzie, Sao Paulo, SP (Brazil); Lima, N.B.; Couto, A.A.; Aguiar, A.A., E-mail: acouto@ipen.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

    2010-07-01

    The Rietveld refinement of a sample with preferential orientation was accomplished using data of X ray diffraction of a rolled 6063 aluminum alloy. The refinement of the preferential orientation by spherical harmonic was accomplished using a symmetry of sample mmm (rolling) until the order of 8 and was compared with experimental pole figures. The four pole figures presented indicate a sharp texture of the planes (111), (200), (220) and (311). The calculated pole figures obtained from the refinement of the X ray diffraction spectrum can incur in mistakes of preferential orientation. This happens because the measure is restricted to the planes parallel to the surface without inference to the symmetry of the sample. (author)

  12. Toward large-area roll-to-roll printed nanophotonic sensors

    Science.gov (United States)

    Karioja, Pentti; Hiltunen, Jussi; Aikio, Sanna M.; Alajoki, Teemu; Tuominen, Jarkko; Hiltunen, Marianne; Siitonen, Samuli; Kontturi, Ville; Böhlen, Karl; Hauser, Rene; Charlton, Martin; Boersma, Arjen; Lieberzeit, Peter; Felder, Thorsten; Eustace, David; Haskal, Eliav

    2014-05-01

    Polymers have become an important material group in fabricating discrete photonic components and integrated optical devices. This is due to their good properties: high optical transmittance, versatile processability at relative low temperatures and potential for low-cost production. Recently, nanoimprinting or nanoimprint lithography (NIL) has obtained a plenty of research interest. In NIL, a mould is pressed against a substrate coated with a moldable material. After deformation of the material, the mold is separated and a replica of the mold is formed. Compared with conventional lithographic methods, imprinting is simple to carry out, requires less-complicated equipment and can provide high-resolution with high throughput. Nanoimprint lithography has shown potential to become a method for low-cost and high-throughput fabrication of nanostructures. We show the development process of nano-structured, large-area multi-parameter sensors using Photonic Crystal (PC) and Surface Enhanced Raman Scattering (SERS) methodologies for environmental and pharmaceutical applications. We address these challenges by developing roll-to-roll (R2R) UV-nanoimprint fabrication methods. Our development steps are the following: Firstly, the proof of concept structures are fabricated by the use of wafer-level processes in Si-based materials. Secondly, the master molds of successful designs are fabricated, and they are used to transfer the nanophotonic structures into polymer materials using sheet-level UV-nanoimprinting. Thirdly, the sheet-level nanoimprinting processes are transferred to roll-to-roll fabrication. In order to enhance roll-to-roll manufacturing capabilities, silicone-based polymer material development was carried out. In the different development phases, Photonic Crystal and SERS sensor structures with increasing complexities were fabricated using polymer materials in order to enhance sheet-level and roll-to-roll manufacturing processes. In addition, chemical and molecular

  13. Finite-element model to predict roll-separation force and defects during rolling of U-10Mo alloys

    Science.gov (United States)

    Soulami, Ayoub; Burkes, Douglas E.; Joshi, Vineet V.; Lavender, Curt A.; Paxton, Dean

    2017-10-01

    A major goal of the Convert Program of the U.S. Department of Energy's National Nuclear Security Administration (DOE/NNSA) is to enable high-performance research reactors to operate with low-enriched uranium rather than the high-enriched uranium currently used. To this end, uranium alloyed with 10 wt% molybdenum (U-10Mo) represents an ideal candidate because of its stable gamma phase, low neutron caption cross section, acceptable swelling response, and predictable irradiation behavior. However, because of the complexities of the fuel design and the need for rolled monolithic U-10Mo foils, new developments in processing and fabrication are necessary. This study used a finite-element code, LS-DYNA, as a predictive tool to optimize the rolling process. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel were conducted following two different schedules. Model predictions of the roll-separation force and roll pack thicknesses at different stages of the rolling process were compared with experimental measurements. The study reported here discussed various attributes of the rolled coupons revealed by the model (e.g., waviness and thickness non-uniformity like dog-boning). To investigate the influence of the cladding material on these rolling defects, other cases were simulated: hot rolling with alternative can materials, namely, 304 stainless steel and Zircaloy-2, and bare-rolling. Simulation results demonstrated that reducing the mismatch in strength between the coupon and can material improves the quality of the rolled sheet. Bare-rolling simulation results showed a defect-free rolled coupon. The finite-element model developed and presented in this study can be used to conduct parametric studies of several process parameters (e.g., rolling speed, roll diameter, can material, and reduction).

  14. Quality assurance plan for Atlas raw steel sheets

    International Nuclear Information System (INIS)

    Guarino, V.

    1998-01-01

    As part of a collaborative experimental High Energy Physics experiment at the LHC Facility, CERN Laboratory, Geneva, Switzerland, a group of US institutions has accepted the responsibility for constructing a large portion of the calorimeter for this experiment. This device is referred to as the Tile Calorimeter. The Tile Calorimeter has three major elements, a large center section (Barrel), and two end sections (Extended Barrel). The US group will be responsible for the construction of one of these extended barrel sections. All of the components that are required to construct this device will be fabricated in the US over a period of three years commencing in 1998. Another similar element and the barrel element will be constructed in both eastern and western Europe by parallel groups. The extended barrel is a cylindrical device approximately 8.5 meters (28 ft.) OD x 4.5 meters (14 ft.) ID, made up of 64 wedges. Each of these wedges is constructed by bolting submodules to a strongback girder. Each submodule is constructed of a series of sheets that are welded and glued together. The purpose of this Quality Assurance document is to insure that the raw steel sheet meets the magnetic, strength, and stamping requirements for the Atlas tile Calorimeter. In order to meet these requirements, a set of specifications has been developed and are described below. These specifications must be met by the steel supplier as well as an independent testing plan to be performed by Argonne National Laboratory (ANL). The independent testing is divided into three parts: on-site inspection of the cold rolling process and subsequent slitting of the coil into individual sheets; off-site tests on the magnetic properties of the steel sheet; off-site tests of the internal stress of the sheet

  15. Influence of relative rolling reduction and thickness layers bimetallic plate at the non-uniformity of the strain after rolling process

    Science.gov (United States)

    Rydz, D.; Stradomski, G.; Dyja, H.

    2017-02-01

    In the article were made numerical and laboratory tests of two-layers rolling process sheet composed of Al99,8 + M1E. Laboratory tests made with use of 150 mm diameter working rolls mill. To the modeling of the bimetallic plate rolling were taken the FEM Forge 2D software based on the theory of plasticity and MathCad program (in which to the rolling process modeling were used the mathematical model developed in the work [5] based on the theory of viscoelasticity). The aim of study was to determine the influence of layer thickness HT0/HM0 and relative deformation ε on the uneven distribution of steel sheet deformation after rolling process. Calculations based on the theory of viscoelasticity allowed additionally take into account the impact of the delayed effects of the variation of viscoelastic deformation of layers of the bimetallic plate rolling process.

  16. Cold Stress

    Science.gov (United States)

    ... Publications and Products Programs Contact NIOSH NIOSH COLD STRESS Recommend on Facebook Tweet Share Compartir Workers who ... cold environments may be at risk of cold stress. Extreme cold weather is a dangerous situation that ...

  17. Rolling Shutter Motion Deblurring

    KAUST Repository

    Su, Shuochen

    2015-06-07

    Although motion blur and rolling shutter deformations are closely coupled artifacts in images taken with CMOS image sensors, the two phenomena have so far mostly been treated separately, with deblurring algorithms being unable to handle rolling shutter wobble, and rolling shutter algorithms being incapable of dealing with motion blur. We propose an approach that delivers sharp and undis torted output given a single rolling shutter motion blurred image. The key to achieving this is a global modeling of the camera motion trajectory, which enables each scanline of the image to be deblurred with the corresponding motion segment. We show the results of the proposed framework through experiments on synthetic and real data.

  18. An advanced dissymmetric rolling model for online regulation

    Science.gov (United States)

    Cao, Trong-Son

    2017-10-01

    Roll-bite model is employed to predict the rolling force, torque as well as to estimate the forward slip for preset or online regulation at industrial rolling mills. The rolling process is often dissymmetric in terms of work-rolls rotation speeds and diameters as well as the friction conditions at upper and lower contact surfaces between work-rolls and the strip. The roll-bite model thus must be able to account for these dissymmetries and in the same time has to be accurate and fast enough for online applications. In the present study, a new method, namely Adapted Discretization Slab Method (ADSM) is proposed to obtain a robust roll-bite model, which can take into account the aforementioned dissymmetries and has a very short response time, lower than one millisecond. This model is based on the slab method, with an adaptive discretization and a global Newton-Raphson procedure to improve the convergence speed. The model was validated by comparing with other dissymmetric models proposed in the literature, as well as Finite Element simulations and industrial pilot trials. Furthermore, back-calculation tool was also constructed for friction management for both offline and online applications. With very short CPU time, the ADSM-based model is thus attractive for all online applications, both for cold and hot rolling.

  19. Cosmology with rolling tachyon

    Indian Academy of Sciences (India)

    Email: sami@iucaa.ernet.in. Abstract. We examine the possibility of rolling tachyon to play the dual role of inflaton at early epochs and dark matter at late times. We argue that enough inflation can be generated with the rolling tachyon either by invoking the large number of branes or brane world assisted inflation. However ...

  20. The stretch zone of automotive steel sheets

    Indian Academy of Sciences (India)

    on steel grade, on the rolling direction as well as on the loading rate. Stretch zones ... This interaction is demonstrated at a fracture surface as a bounded transition between initiatory crack (e.g., fatigue) and either ... The materials examined in this study are three grades of thin automotive steel sheets: XSG,. HR 45 and DP.

  1. Continuum Mechanical Modelling of Skin-pass Rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2007-01-01

    The special contact conditions in skin-pass rolling of steel strip is analyzed by studying plane strain upsetting of thin sheet with low reduction applying long narrow tools and dry friction conditions. An extended sticking region is estimated by an elasto-plastic FEM analysis of the plane strain...

  2. Microstructural investigation on marforming and conventional cold deformation in Ni-Ti-Fe-based shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Basu, Ritwik; Szpunar, Jerzy; Eskandari, Mostafa; Mohtadi-Bonab, M.A. [Univ. Saskatchewan, Dept. of Mechanical Engineering, Saskatoon (Canada)

    2015-08-15

    A hot-rolled Ni-Ti-Fe alloy was subjected to 50% cold rolling by laboratory rolling mill and was subsequently annealed at 800 C for 1.5 h. This sample was then deformed through another 10% reduction in thickness by two different routes (i) conventional cold rolling and (ii) marforming (rolling in liquid nitrogen) followed by annealing under identical conditions. The grain refinement during normal cold rolling was attributed to relatively large presence of dislocations in the ND // left angle 110 right angle grains in the starting microstructure. The regions of higher dislocation densities became gradually textured to ND // left angle 111 right angle orientation, with cold rolling. Marforming (deformation in liquid nitrogen following phase transformation) on the other hand led to more significant grain refinement and also change in the bulk texture. The objective of this study was to compare the grain refinement and microstructural modification produced through marforming with that obtained in conventional cold deformation.

  3. Contact conditions in skin-pass rolling

    DEFF Research Database (Denmark)

    Kijima, Hideo; Bay, Niels

    2007-01-01

    The special contact conditions in skin-pass rolling of steel strip is analysed by studying plane strain upsetting of thin sheet with low reduction applying long narrow tools and dry friction conditions. An extended sticking region is estimated by an elasto-plastic FEM analysis of the plane strain...... upsetting. This sticking region causes a highly inhomogeneous elasto-plastic deformation with large influence of work-hardening and friction. A numerical analysis of skin-pass rolling shows the same contact conditions, i.e. an extended sticking region around the center of the contact zone. The calculated...... size of the sticking region with varying contact length and pressure/reduction is experimentally verified by plane strain upsetting tests measuring the local surface deformation of the work pieces after unloading....

  4. Rolled-Up Metamaterials

    Directory of Open Access Journals (Sweden)

    Stephan Schwaiger

    2012-01-01

    Full Text Available In this paper we review metamaterials fabricated from self-rolling strained metal-semiconductor layer systems. These systems relax their strain upon release from the substrate by rolling up into microtubes with a cross-section similar to a rolled-up carpet. We show that the walls of these microtubes represent three-dimensional optical metamaterials which so far could be used, for example, for the realization of broadband hyperlenses, fishnet metamaterials, or optically active three-dimensional metamaterials utilizing the unique possibility to stack optically active semiconductor heterostructures and metallic nanostructures. Furthermore, we discuss THz metamaterials based on arrays of rolled-up metal semiconductor microtubes and helices.

  5. Roll Damping By Rudder Control

    DEFF Research Database (Denmark)

    Stoustrup, Jakob; Niemann, H.H.; Blanke, M.

    1994-01-01

    Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves.......Roll damping and simultaneous course steering by rudder control is a challenging problem where a key factor is roll damping performance in waves....

  6. Effect of formation and state of interface on joint strength in friction stir spot welding for advanced high strength steel sheets

    Science.gov (United States)

    Taniguchi, Koichi; Matsushita, Muneo; Ikeda, Rinsei; Oi, Kenji

    2014-08-01

    The tensile shear strength and cross tension strength of friction stir spot welded joints were evaluated in the cases of lap joints of 270 N/mm2 grade and 980 N/mm2 grade cold rolled steel sheets with respect to the stir zone area, hardness distribution, and interface condition between the sheets. The results suggested that both the tensile shear strength and cross tension strength were based on the stir zone area and its hardness in both grades of steel. The "hook" shape of the interface also affected the joint strength. However, the joining that occurred across the interfaces had a significant influence on the value of the joint strength in the case of the 270 N/mm2 grade steel.

  7. Hot forging of roll-cast high aluminum content magnesium alloys

    Science.gov (United States)

    Kishi, Tomohiro; Watari, Hisaki; Suzuki, Mayumi; Haga, Toshio

    2017-10-01

    This paper reports on hot forging of high aluminum content magnesium alloy sheets manufactured using horizontal twin-roll casting. AZ111 and AZ131 were applied for twin-roll casting, and a hot-forging test was performed to manufacture high-strength magnesium alloy components economically. For twin-roll casting, the casting conditions of a thick sheet for hot forging were investigated. It was found that twin-roll casting of a 10mm-thick magnesium alloy sheet was possible at a roll speed of 2.5m/min. The grain size of the cast strip was 50 to 70µm. In the hot-forging test, blank material was obtained from as-cast strip. A servo press machine with a servo die cushion was used to investigate appropriate forging conditions (e.g., temperature, forging load, and back pressure) for twin-roll casts (TRCs) AZ111 and AZ131. It was determined that high aluminum content magnesium alloy sheets manufactured using twin-roll casting could be forged with a forging load of 150t and a back pressure of 3t at 420 to 430°C. Applying back pressure during hot forging effectively forged a pin-shaped product.

  8. Rolled-up transmission line structure for a radiofrequency integrated circuit (RFIC)

    Science.gov (United States)

    Li, Xiuling; Huang, Wen

    2015-04-28

    A rolled-up transmission line structure for a radiofrequency integrated circuit (RFIC) comprises a multilayer sheet in a rolled configuration comprising multiple turns about a longitudinal axis, where the multilayer sheet comprises a conductive pattern layer on a strain-relieved layer. The conductive pattern layer comprises a first conductive film and a second conductive film separated from the first conductive film in a rolling direction. In the rolled configuration, the first conductive film surrounds the longitudinal axis, and the second conductive film surrounds the first conductive film. The first conductive film serves as a signal line and the second conductive film serves as a conductive shield for the rolled-up transmission line structure.

  9. The manufacture of superplastic magnesium alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Grimes, R.; Jackson, M.; Moorhouse, B.; Dashwood, R. [Department of Materials, Imperial College London (United Kingdom)

    2008-04-15

    Probably because of their propensity to dynamically recrystallise, superplastic behaviour can be obtained from magnesium alloys considerably more easily than from comparable aluminium alloys. In some cases even as cast magnesium alloys can exhibit reasonable superplasticity and there appears no need for the special alloying additions or complex thermal mechanical treatments required by aluminium alloys such as AA2004 or AA7475. The paper describes the superplastic behaviour (in uniaxial tension) and microstructure of sheet processed from strip cast AZ31 and AZ91. The material was tested in the as-cast condition and after warm rolling to a number of gauges. Industrially useful superplastic capability was demonstrated in strip cast AZ31 and AZ91 in the as cast condition. Furthermore good superplastic capability was also demonstrated in sheet rolled from the cast metal and the ductilities obtained were not significantly influenced by rolling strain. Twin roll strip casting represents a feasible and simple route for the production of superplastic material either for use in the as cast condition or after rolling to the required gauge. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

  10. Effect of Reduction in Thickness and Rolling Conditions on Mechanical Properties and Microstructure of Rolled Mg-8Al-1Zn-1Ca Alloy

    Directory of Open Access Journals (Sweden)

    Yuta Fukuda

    2017-01-01

    Full Text Available A cast Mg-8Al-1Zn-1Ca magnesium alloy was multipass hot rolled at different sample and roll temperatures. The effect of the rolling conditions and reduction in thickness on the microstructure and mechanical properties was investigated. The optimal combination of the ultimate tensile strength, 351 MPa, yield strength, 304 MPa, and ductility, 12.2%, was obtained with the 3 mm thick Mg-8Al-1Zn-1Ca rolled sheet, which was produced with a roll temperature of 80°C and sample temperature of 430°C. This rolling process resulted in the formation of a bimodal structure in the α-Mg matrix, which consequently led to good ductility and high strength, exclusively by the hot rolling process. The 3 mm thick rolled sheet exhibited fine (mean grain size of 2.7 μm and coarse grain regions (mean grain size of 13.6 μm with area fractions of 29% and 71%, respectively. In summary, the balance between the strength and ductility was enhanced by the grain refinement of the α-Mg matrix and by controlling the frequency and orientation of the grains.

  11. Flexible indium zinc oxide/Ag/indium zinc oxide multilayer electrode grown on polyethersulfone substrate by cost-efficient roll-to-roll sputtering for flexible organic photovoltaics

    International Nuclear Information System (INIS)

    Park, Yong-Seok; Kim, Han-Ki

    2010-01-01

    The authors describe the preparation and characteristics of flexible indium zinc oxide (IZO)-Ag-IZO multilayer electrodes grown on flexible polyethersulfone (PES) substrates using a roll-to-roll sputtering system for use in flexible organic photovoltaics. By the continuous roll-to-roll sputtering of the bottom IZO, Ag, and top IZO layers at room temperature, they were able to fabricate a high quality IZO-Ag-IZO multilayer electrode with a sheet resistance of 6.15 ε/square, optical transmittance of 87.4%, and figure of merit value of 42.03x10 -3 Ω -1 on the PES substrate. In addition, the IZO-Ag-IZO multilayer electrode exhibited superior flexibility to the roll-to-roll sputter grown single ITO electrode due to the existence of a ductile Ag layer between the IZO layers and stable amorphous structure of the IZO film. Furthermore, the flexible organic solar cells (OSCs) fabricated on the roll-to-roll sputter grown IZO-Ag-IZO electrode showed higher power efficiency (3.51%) than the OSCs fabricated on the roll-to-roll sputter grown single ITO electrode (2.67%).

  12. Cold intolerance

    Science.gov (United States)

    ... Causes Some causes of cold intolerance are: Anemia Anorexia nervosa Blood vessel problems, such as Raynaud phenomenon ... of being cold? Medical history: What is your diet like? How is your general health? What are ...

  13. Ship Roll Damping Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2012-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of difficulties associated with control system designs, which have proven to be far from trivial due to fundamental performance...... limitations and large variations of the spectral characteristics of wave-induced roll motion. This tutorial paper presents an account of the development of various ship roll motion control systems together with the challenges associated with their design. It discusses the assessment of performance...... and the applicability of different mathematical models, and it surveys the control methods that have been implemented and validated with full scale experiments. The paper also presents an outlook on what are believed to be potential areas of research within this topic....

  14. Assessment of flat rolling theories for the use in a model-based controller for high-precision rolling applications

    Science.gov (United States)

    Stockert, Sven; Wehr, Matthias; Lohmar, Johannes; Abel, Dirk; Hirt, Gerhard

    2017-10-01

    In the electrical and medical industries the trend towards further miniaturization of devices is accompanied by the demand for smaller manufacturing tolerances. Such industries use a plentitude of small and narrow cold rolled metal strips with high thickness accuracy. Conventional rolling mills can hardly achieve further improvement of these tolerances. However, a model-based controller in combination with an additional piezoelectric actuator for high dynamic roll adjustment is expected to enable the production of the required metal strips with a thickness tolerance of +/-1 µm. The model-based controller has to be based on a rolling theory which can describe the rolling process very accurately. Additionally, the required computing time has to be low in order to predict the rolling process in real-time. In this work, four rolling theories from literature with different levels of complexity are tested for their suitability for the predictive controller. Rolling theories of von Kármán, Siebel, Bland & Ford and Alexander are implemented in Matlab and afterwards transferred to the real-time computer used for the controller. The prediction accuracy of these theories is validated using rolling trials with different thickness reduction and a comparison to the calculated results. Furthermore, the required computing time on the real-time computer is measured. Adequate results according the prediction accuracy can be achieved with the rolling theories developed by Bland & Ford and Alexander. A comparison of the computing time of those two theories reveals that Alexander's theory exceeds the sample rate of 1 kHz of the real-time computer.

  15. Stochastic disks that roll

    Science.gov (United States)

    Holmes-Cerfon, Miranda

    2016-11-01

    We study a model of rolling particles subject to stochastic fluctuations, which may be relevant in systems of nano- or microscale particles where rolling is an approximation for strong static friction. We consider the simplest possible nontrivial system: a linear polymer of three disks constrained to remain in contact and immersed in an equilibrium heat bath so the internal angle of the polymer changes due to stochastic fluctuations. We compare two cases: one where the disks can slide relative to each other and the other where they are constrained to roll, like gears. Starting from the Langevin equations with arbitrary linear velocity constraints, we use formal homogenization theory to derive the overdamped equations that describe the process in configuration space only. The resulting dynamics have the formal structure of a Brownian motion on a Riemannian or sub-Riemannian manifold, depending on if the velocity constraints are holonomic or nonholonomic. We use this to compute the trimer's equilibrium distribution with and without the rolling constraints. Surprisingly, the two distributions are different. We suggest two possible interpretations of this result: either (i) dry friction (or other dissipative, nonequilibrium forces) changes basic thermodynamic quantities like the free energy of a system, a statement that could be tested experimentally, or (ii) as a lesson in modeling rolling or friction more generally as a velocity constraint when stochastic fluctuations are present. In the latter case, we speculate there could be a "roughness" entropy whose inclusion as an effective force could compensate the constraint and preserve classical Boltzmann statistics. Regardless of the interpretation, our calculation shows the word "rolling" must be used with care when stochastic fluctuations are present.

  16. Offensive Rolling in Sambo

    Directory of Open Access Journals (Sweden)

    Stephen Koepfer

    2012-07-01

    Full Text Available In recent years the Soviet born martial art of sambo has become increasingly well known in martial art circles. This is largely due to the success of sambo fighters in various mixed martial art venues. Offered here is a brief description of sambo’s development as well as a delineation of one of sambo’s hallmark strategies: offensive rolling. Examples of proper forward rolling and three related offensive techniques are presented. This paper provides a brief introduction to sambo’s history and one of its key tactical philosophies.

  17. METHOD OF ROLLING URANIUM

    Science.gov (United States)

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  18. Ship Roll Motion Control

    DEFF Research Database (Denmark)

    Perez, Tristan; Blanke, Mogens

    2010-01-01

    The technical feasibility of roll motion control devices has been amply demonstrated for over 100 years. Performance, however, can still fall short of expectations because of deciencies in control system designs, which have proven to be far from trivial due to fundamental performance limitations....... This tutorial paper presents an account of the development of various ship roll motion control systems and the challenges associated with their design. The paper discusses how to assess performance, the applicability of dierent models, and control methods that have been applied in the past....

  19. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  20. The influence of strain on annealing behaviour of heavily rolled aluminium AA1050

    DEFF Research Database (Denmark)

    Mishin, Oleg; Juul Jensen, Dorte; Hansen, Niels

    2012-01-01

    Deformation structures and annealing behaviour have been analysed in the centre layer of two AA1050 samples cold-rolled to von Mises strains of 3.6 and 6.4. During annealing at 270-300°C structural coarsening and discontinuous recrystallization occurred in both samples. In the coarsened microstru......Deformation structures and annealing behaviour have been analysed in the centre layer of two AA1050 samples cold-rolled to von Mises strains of 3.6 and 6.4. During annealing at 270-300°C structural coarsening and discontinuous recrystallization occurred in both samples. In the coarsened...... microstructure, the fraction of high angle boundaries was slightly lower than that in the as-rolled conditions. Recrystallization textures of both samples contained significant fractions of the rolling texture components. The fraction of the retained rolling texture was however greater in the strain-6.4 sample...

  1. Effects of interface roughness on the annealing behaviour of laminated Ti-Al composite deformed by hot rolling

    DEFF Research Database (Denmark)

    Du, Y.; Fan, G.H.; Yu, Tianbo

    2015-01-01

    A laminated Ti-Al composite has been fabricated by hot compaction and hot rolling of alternate layers of commercial purity Ti and Al sheets with a thickness of 200 μm. The hot compaction temperature was 500˚C and in a following step the composite has been reduced 50% in thickness by hot rolling. ...

  2. Fabrication, Microstructure, and Mechanical Property of NiAl-based Composite with Microlaminated Architecture by Roll Bonding and Annealing Treatment

    Science.gov (United States)

    Fan, Guohua; Wang, Qingwei; Geng, Lin; Zhang, Jie; Hu, Weiping; Du, Yan

    2016-03-01

    Microlaminated TiB2-NiAl composite sheets consisting of alternating TiB2-rich and monolithic NiAl layers have been successfully fabricated by roll bonding and reaction annealing of Ni sheets and TiB2/Al composite sheets. Solid-liquid reaction mechanisms including diffusion reaction and precipitation were determined in the initial multi-laminated Ni-(TiB2/Al) sheets at 1473 K (1200 °C). After fabrication, the microlaminated composite sheets have a strong texture with parallel to normal direction formed by phase transformation inheritance from initial rolling texture of Ni sheets via diffusion reaction. Both the tensile strength and elongation of the microlaminated TiB2-NiAl composite sheets were significantly improved when tested at the temperatures above BDTT, which could be attributed to the unique laminated structure, bimodal grain size distribution in NiAl matrix, and enhanced interface bonding between both layers.

  3. Cosmology with rolling tachyon

    Indian Academy of Sciences (India)

    765-770. Cosmology with rolling tachyon. M sAMIa, PRAVABATI CHINGANGBAMb and TABIsH QUREsHIb. aInter-University Centre for Astronomy and Astrophysics, Post Bag 4, Ganeshkhind,. Pune 411 007, India. bDepartment of Physics, Jamia Millia Islamia, New Delhi 110 025, India. *On leave from Jamia Millia Islamia, ...

  4. Numerical simulation of the roll levelling of third generation fortiform 1050 steel using a nonlinear combined hardening material model

    Science.gov (United States)

    Galdos, L.; Saenz de Argandoña, E.; Mendiguren, J.; Silvestre, E.

    2017-09-01

    The roll levelling is a flattening process used to remove the residual stresses and imperfections of metal strips by means of plastic deformations. During the process, the metal sheet is subjected to cyclic tension-compression deformations leading to a flat product. The process is especially important to avoid final geometrical errors when coils are cold formed or when thick plates are cut by laser. In the last years, and due to the appearance of high strength materials such as Ultra High Strength Steels, machine design engineers are demanding reliable tools for the dimensioning of the levelling facilities. Like in other metal forming fields, finite element analysis seems to be the most widely used solution to understand the occurring phenomena and to calculate the processing loads. In this paper, the roll levelling process of the third generation Fortiform 1050 steel is numerically analysed. The process has been studied using the MSC MARC software and two different material laws. A pure isotropic hardening law has been used and set as the baseline study. In the second part, tension-compression tests have been carried out to analyse the cyclic behaviour of the steel. With the obtained data, a new material model using a combined isotropic-kinematic hardening formulation has been fitted. Finally, the influence of the material model in the numerical results has been analysed by comparing a pure isotropic model and the later combined mixed hardening model.

  5. Multilayer Steel Materials Deformation Resistance and Roll Force Measurement

    Directory of Open Access Journals (Sweden)

    A. G. Kolesnikov

    2014-01-01

    Full Text Available To create new types of cars, raise their reliability, gain operational life, and decrease in metal consumption of products it is necessary to improve mechanical, physical, and also special properties of the constructional materials applied in mechanical engineering. Presently, there are intensive researches and developments under way to create materials with ultrafine-grained structure (the sizes of grains in their crystal lattice make less than 1 micron in one of the measurements.BMSTU developed a manufacturing technology of multilayer steel sheets with steady ultrafine-grained structure based on the multiple hot rolling of billet as a composition consisting of the alternating metal sheets. A principled condition for implementation of such technology is existence of different crystallographic modifications in the adjoining sheets of the composition at specified temperature of rolling.Power parameters of rolling are important technical characteristics of the process. Usually, to determine a deformation resistance value when rolling the diverse multilayer materials, is used the actual resistance value averaging in relation to the components of the composition. The aim of this work is a comparative analysis of known calculated dependences with experimental data when rolling the 100-layer samples. Objects of research were the 100-layer compositions based on the alternating layers of steel 08H18N10 and U8.Experimental samples represented the vacuumized capsules with height, width, and length of 53 mm x 53 mm x 200 mm, respectively, in which there were the 100-layer packs from sheets, each of 0.5 mm, based on the composition of steels (U8+08H18N10. Rolling was made on the double-high mill with rolls of 160 mm in diameter during 19 passes to the thickness of 7 mm with the speed of 0,1 m/s. Relative sinking in each pass was accepted to be equal 10±2,5%. Rolling forces were measured by the strain-gauging method using the measuring cells, located under

  6. Precision ring rolling technique and application in high-performance bearing manufacturing

    Directory of Open Access Journals (Sweden)

    Hua Lin

    2015-01-01

    Full Text Available High-performance bearing has significant application in many important industry fields, like automobile, precision machine tool, wind power, etc. Precision ring rolling is an advanced rotary forming technique to manufacture high-performance seamless bearing ring thus can improve the working life of bearing. In this paper, three kinds of precision ring rolling techniques adapt to different dimensional ranges of bearings are introduced, which are cold ring rolling for small-scale bearing, hot radial ring rolling for medium-scale bearing and hot radial-axial ring rolling for large-scale bearing. The forming principles, technological features and forming equipments for three kinds of precision ring rolling techniques are summarized, the technological development and industrial application in China are introduced, and the main technological development trend is described.

  7. Cold plate

    Energy Technology Data Exchange (ETDEWEB)

    Marroquin, Christopher M.; O' Connell, Kevin M.; Schultz, Mark D.; Tian, Shurong

    2018-02-13

    A cold plate, an electronic assembly including a cold plate, and a method for forming a cold plate are provided. The cold plate includes an interface plate and an opposing plate that form a plenum. The cold plate includes a plurality of active areas arranged for alignment over respective heat generating portions of an electronic assembly, and non-active areas between the active areas. A cooling fluid flows through the plenum. The plenum, at the non-active areas, has a reduced width and/or reduced height relative to the plenum at the active areas. The reduced width and/or height of the plenum, and exterior dimensions of cold plate, at the non-active areas allow the non-active areas to flex to accommodate surface variations of the electronics assembly. The reduced width and/or height non-active areas can be specifically shaped to fit between physical features of the electronics assembly.

  8. Deformation in Micro Roll Forming of Bipolar Plate

    Science.gov (United States)

    Zhang, P.; Pereira, M.; Rolfe, B.; Daniel, W.; Weiss, M.

    2017-09-01

    Micro roll forming is a new processing technology to produce bipolar plates for Proton Exchange Membrane Fuel Cells (PEMFC) from thin stainless steel foil. To gain a better understanding of the deformation of the material in this process, numerical studies are necessary before experimental implementation. In general, solid elements with several layers through the material thickness are required to analyse material thinning in processes where the deformation mode is that of bending combined with tension, but this results in high computational costs. This pure solid element approach is especially time-consuming when analysing roll forming processes which generally involves feeding a long strip through a number of successive roll stands. In an attempt to develop a more efficient modelling approach without sacrificing accuracy, two solutions are numerically analysed with ABAQUS/Explicit in this paper. In the first, a small patch of solid elements over the strip width and in the centre of the “pre-cut” sheet is coupled with shell elements while in the second approach pure shell elements are used to discretize the full sheet. In the first approach, the shell element enables accounting for the effect of material being held in the roll stands on material flow while solid elements can be applied to analyse material thinning in a small discrete area of the sheet. Experimental micro roll forming trials are performed to prove that the coupling of solid and shell elements can give acceptable model accuracy while using shell elements alone is shown to result in major deviations between numerical and experimental results.

  9. Walk and roll robot

    Science.gov (United States)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  10. Sygeplejerskens rolle i neurorehabilitering

    DEFF Research Database (Denmark)

    Hansen, Tina Skov; Lorentzen, Vibeke

    2014-01-01

    Artiklen beskriver en undersøgelse foretaget i 2008 omhandlende sygeplejerskers rolle i tværfaglige team i neurorehabilitering på hospitalet. Fund fra denne undersøgelse relateres til nyere undersøgelser og til de udfordringer, der er forbundet med at organisere neurorehabilitering i både hospitals...... for neurorehabilitering. I denne undersøgelse blev fokus at belyse, hvordan teamsamarbejdet har indvirkning på sygeplejerskers rolle i de tværfaglige team på en dansk neurorehabiliteringsafdeling. Metode: Interview med tre forskellige personalegrupper i de tværfaglige team: Sygeplejersker, social- og sundhedsassistenter...... hjerneskade. Søgeord: Interviewundersøgelse, neurorehabilitering, roller, tværfagligt samarbejde....

  11. Fracture Mechanics Approach to X-Ray Diffraction Method for Spot Welded Lap Joint Structure of Rolled Steel Considered Residual Stress

    International Nuclear Information System (INIS)

    Baek, Seung Yeb; Bae, Dong Ho

    2011-01-01

    Cold and hot-rolled carbon steel sheets are commonly used in railroad cars or commercial vehicles such as the automobile. The sheets used in these applications are mainly fabricated by spot welding, which is a type of electric resistance welding. However, the fatigue strength of a spot-welded joint is lower than that of the base metal because of high stress concentration at the nugget edge of the spot-welded part. In particular, the fatigue strength of the joint is influenced by not only geometrical and mechanical factors but also the welding conditions for the spot-welded joint. Therefore, there is a need for establishing a reasonable criterion for a long-life design for spot-welded structures. In this thesis, ΔP-N f relation curves have been used to determine a long-life fatigue-design criterion for thin-sheet structures. However, as these curves vary under the influence of welding conditions, mechanical conditions, geometrical factors, etc. It is very difficult to systematically determine a fatigue-design criterion on the basis of these curves. Therefore, in order to eliminate such problems, the welding residual stresses generated during welding and the stress distributions around the weld generated by external forces were numerically and experimentally analyzed on the basis of the results, reassessed fatigue strength of gas welded joints

  12. Shear Roll Mill Reactivation

    Science.gov (United States)

    2012-09-13

    pneumatically operated paste dumper and belt conveyor system , the loss in weight feeder system , the hydraulically operated shear roll mill, the pellet...out feed belt conveyor , and the pack out system comprised of the metal detector, scale, and pack out empty and full drum roller conveyors . Page | 4...process equipment sprinkler protection systems , and the 5 psig steam supply serving the building heating and make-up air systems . It also included

  13. Rolling bearing analysis

    CERN Document Server

    Harris, Tedric A

    2001-01-01

    One of the most well-known experts in the field brings cutting-edge research to practitioners in the new edition of this important reference. Covers the improved mathematical calculations for rolling bearing endurance developed by the American Society of Mechanical Engineers and the Society of Lubrication and Tribology Engineers. Updated with new material on Condition-Based Maintenance, new testing methods, and new bearing materials.

  14. Methods and devices used to measure friction in rolling

    DEFF Research Database (Denmark)

    Jeswiet, J.; Arentoft, Mogens; Henningsen, Poul

    2006-01-01

    Friction at the workpiece-die boundary, in both bulk forming and sheet forming is, arguably, the single most important physical parameter influencing the processing of metals; yet it remains the least understood. Hence there is a need for basic research into metal-die interface mechanisms. To gai...... to measure friction in rolling in the past and discusses some of the recent sensor designs that can now be used to measure friction both in production situations and for research purposes....

  15. The Effect of Rolling As-Cast and Homogenized U-10Mo Samples on the Microstructure Development and Recovery Curves

    Energy Technology Data Exchange (ETDEWEB)

    Joshi, Vineet V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-07-30

    Over the past several years Pacific Northwest National Laboratory (PNNL) has been actively involved in supporting the U.S. Department of Energy National Nuclear Security Administration Office of Material Management and Minimization (formerly Global Threat Reduction Initiative). The U.S. High- Power Research Reactor (USHPRR) project is developing alternatives to existing highly enriched uranium alloy fuel to reduce the proliferation threat. One option for a high-density metal fuel is uranium alloyed with 10 wt% molybdenum (U-10Mo). Forming the U-10Mo fuel plates/foils via rolling is an effective technique and is actively being pursued as part of the baseline manufacturing process. The processing of these fuel plates requires systematic investigation/understanding of the pre- and post-rolling microstructure, end-state mechanical properties, residual stresses, and defects, their effect on the mill during processing, and eventually, their in-reactor performance. In the work documented herein, studies were conducted to determine the effect of cold and hot rolling the as-cast and homogenized U-10Mo on its microstructure and hardness. The samples were homogenized at 900°C for 48 h, then later annealed for several durations and temperatures to investigate the effect on the material’s microstructure and hardness. The rolling of the as-cast plate, both hot and cold, was observed to form a molybdenum-rich and -lean banded structure. The cold rolling was ineffective, and in some cases exacerbated the as-cast defects. The grains elongated along the rolling direction and formed a pancake shape, while the carbides fractured perpendicularly to the rolling direction and left porosity between fractured particles of UC. The subsequent annealing of these samples at sub-eutectoid temperatures led to rapid precipitation of the ' lamellar phase, mainly in the molybdenum-lean regions. Annealing the samples above the eutectoid temperature did not refine the grain size or the banded

  16. Cold injuries.

    Science.gov (United States)

    Kruse, R J

    1995-01-01

    There are two categories of cold injury. The first is hypothermia, which is a systemic injury to cold, and the second is frostbite, which is a local injury. Throughout history, entire armies, from George Washington to the Germans on the Russian Front in World War II, have fallen prey to prolonged cold exposure. Cold injury is common and can occur in all seasons if ambient temperature is lower than the core body temperature. In the 1985 Boston Marathon, even though it was 76 degrees and sunny, there were 75 runners treated for hypothermia. In general, humans adapt poorly to cold exposure. Children are at particular risk because of their relatively greater surface area/body mass ratio, causing them to cool even more rapidly than adults. Because of this, the human's best defense against cold injury is to limit his/her exposure to cold and to dress appropriately. If cold injury has occurred and is mild, often simple passive rewarming such as dry blankets and a warm room are sufficient treatment.

  17. Influence of severe plastic deformation obtained by warm rolling on microstructure and mechanical properties of the ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Barbosa, Luana Alves; Campos, Wagner Reis Costa; Vilela, Jefferson José, E-mail: luana_alves_barbosa@hotmail.com, E-mail: wrrc@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Miqueletti, Estevesson Ferreira; Mazzer, Eric Marchezini; Santos, Dagoberto B., E-mail: estevess@demet.ufmg.br, E-mail: marchezini@demet.ufmg.br, E-mail: dsantos@demet.ufmg.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

    2017-07-01

    Generation IV reactors require research on new materials. For example, materials that will be used in the reactor vessel must be resistant to creep and have high toughness. Grain refining is a technique used to improve toughness. This grain refinement can be achieved by severe plastic deformation. In this work, the stainless steel 409 was used to simulate the EUROFER one type of ODS steel. The rolling process was applied to make the severe plastic deformation. The rolling was performed at 600°C which corresponds to the warm working condition in the absence of dynamic recrystallization. The rolling schedule studied allowed a logarithmic strain accumulation of 3.16. The rolled sheet had a yield stress of 822 MPa and a hardness of 302 HV. The grains became quite elongated characteristic of a severe plastic deformation. The recrystallization temperature of the rolled sheet was approximately 500°C. It was obtained by heat treatment and hardness measurement. (author)

  18. Interim design report: fuel particle crushing. [Double-roll crusher

    Energy Technology Data Exchange (ETDEWEB)

    Baer, J.W.; Strand, J.B.; Cook, E.J.; Miller, C.M.

    1977-11-01

    The double-roll fuel particle crusher was developed to fracture the silicon carbide coatings of Fort St. Vrain (FSV) fertile and fissile and large high-temperature gas-cooled reactor (LHTGR) fissile fuel particles. The report details the design task for the fuel particle crusher, including historical test information on double-roll crushers for carbide-coated fuels and the design approach selected for the cold pilot plant crusher, and shows how the design addresses the equipment goals and operational objectives. Design calculations and considerations are included to support the selection of crusher drive and gearing, the materials chosen for crushing rolls and housing, and the bearing selection. The results of the initial testing for compliance with design objectives and operational capabilities are also presented. 8 figures, 4 tables.

  19. Stochastic ship roll motion via path integral method

    Directory of Open Access Journals (Sweden)

    G. Cottone

    2010-09-01

    Full Text Available The response of ship roll oscillation under random ice impulsive loads modeled by Poisson arrival process is very important in studying the safety of ships navigation in cold regions. Under both external and parametric random excitations the evolution of the probability density function of roll motion is evaluated using the path integral (PI approach. The PI method relies on the Chapman-Kolmogorov equation, which governs the response transition probability density functions at two close intervals of time. Once the response probability density function at an early close time is specified, its value at later close time can be evaluated. The PI method is first demonstrated via simple dynamical models and then applied for ship roll dynamics under random impulsive white noise excitation.

  20. Stochastic ship roll motion via path integral method

    Science.gov (United States)

    Cottone, G.; Di Paola, M.; Ibrahim, R.; Pirrotta, A.; Santoro, R.

    2010-09-01

    The response of ship roll oscillation under random ice impulsive loads modeled by Poisson arrival process is very important in studying the safety of ships navigation in cold regions. Under both external and parametric random excitations the evolution of the probability density function of roll motion is evaluated using the path integral (PI) approach. The PI method relies on the Chapman-Kolmogorov equation, which governs the response transition probability density functions at two close intervals of time. Once the response probability density function at an early close time is specified, its value at later close time can be evaluated. The PI method is first demonstrated via simple dynamical models and then applied for ship roll dynamics under random impulsive white noise excitation

  1. Numerical aspects of U-Mo core covered by Zry-4 miniplates co-rolling

    International Nuclear Information System (INIS)

    Picchetti, B.; Moscarda, M.V.; Taboada, H.

    2013-01-01

    The aim of this work is to support through adequate modeling the development of the co-rolling process of miniplates and plates starting with compacts including a monolithic U-Mo core with Zry-4 frame and cladding, Through relevant parameter identification and specific variables calculation a co rolling process model was set. The goal is to design a co-rolling optimal strategy related to the expected results through the use of such model. To that end the rolling process is depicted and some elements of strain stress theory on metals are employed. Plastic strain depends on deviator components of the stress tensor but no on the hydrostatic one. Metal sheet co-rolling is a plastic strain by planar compression at constant volume. During the co-rolling process the width constancy is assumed, being the piece of metal free to flow along its length. In this work the relationship between constitutive materials shield stresses U-Mo core and Zry-4 cladding under T= 650°C co-rolling is determined. This allows to modeling the reduction that exist in each co-rolling step for each one of phases present, which enables the design of a loop control lace optimizing the co rolling process. (author)

  2. GASN sheets

    International Nuclear Information System (INIS)

    2013-12-01

    This document gathers around 50 detailed sheets which describe and present various aspects, data and information related to the nuclear sector or, more generally to energy. The following items are addressed: natural and artificial radioactive environment, evolution of energy needs in the world, radioactive wastes, which energy for France tomorrow, the consequences in France of the Chernobyl accident, ammunitions containing depleted uranium, processing and recycling of used nuclear fuel, transport of radioactive materials, seismic risk for the basic nuclear installations, radon, the precautionary principle, the issue of low doses, the EPR, the greenhouse effect, the Oklo nuclear reactors, ITER on the way towards fusion reactors, simulation and nuclear deterrence, crisis management in the nuclear field, does nuclear research put a break on the development of renewable energies by monopolizing funding, nuclear safety and security, the plutonium, generation IV reactors, comparison of different modes of electricity production, medical exposure to ionizing radiations, the control of nuclear activities, food preservation by ionization, photovoltaic solar collectors, the Polonium 210, the dismantling of nuclear installations, wind energy, desalination and nuclear reactors, from non-communication to transparency about nuclear safety, the Jules Horowitz reactor, CO 2 capture and storage, hydrogen, solar energy, the radium, the subcontractors of maintenance of the nuclear fleet, biomass, internal radio-contamination, epidemiological studies, submarine nuclear propulsion, sea energy, the Three Mile Island accident, the Chernobyl accident, the Fukushima accident, the nuclear after Fukushima

  3. DEFECTS SIMULATION OF ROLLING STRIP

    OpenAIRE

    Rudolf Mišičko; Tibor Kvačkaj; Martin Vlado; Lucia Gulová; Miloslav Lupták; Jana Bidulská

    2009-01-01

    The defects in the continuous casting slabs can be developed or kept down in principle by rolling technology, especially depend to sort, size and distribution of primary defects, as well as used of rolling parameters. Scope of the article is on observation behavior artificial surface and undersurface defects (scores) without filler (surface defects) and filling by oxides and casting powder (subsurface defects). First phase of hot rolling process have been done by software simulation DEFORM 3D...

  4. Improving cold chain systems: Challenges and solutions.

    Science.gov (United States)

    Ashok, Ashvin; Brison, Michael; LeTallec, Yann

    2017-04-19

    While a number of new vaccines have been rolled out across the developing world (with more vaccines in the pipeline), cold chain systems are struggling to efficiently support national immunization programs in ensuring the availability of safe and potent vaccines. This article reflects on the Clinton Health Access Initiative, Inc. (CHAI) experience working since 2010 with national immunization programs and partners to improve vaccines cold chains in 10 countries-Ethiopia, Nigeria, Kenya, Malawi, Tanzania, Uganda, Cameroon, Mozambique, Lesotho and India - to identify the root causes and solutions for three common issues limiting cold chain performance. Key recommendations include: Collectively, the solutions detailed in this article chart a path to substantially improving the performance of the cold chain. Combined with an enabling global and in-country environment, it is possible to eliminate cold chain issues as a substantial barrier to effective and full immunization coverage over the next few years. Copyright © 2017. Published by Elsevier Ltd.

  5. Active Vibration Control of a Thin Steel Sheet

    Directory of Open Access Journals (Sweden)

    Yohji Okada

    1995-01-01

    Full Text Available The commercial rolling process used in the steel industry to manufacture thin steel sheets tends to cause plate vibrations that lower the quality of the surface finish. This article introduces a noncontact method of active vibration control for reducing the flexural vibrations of a thin steel sheet. The proposed electromagnetic method of control has been implemented in a simple experimental setup where the signal from a motion sensor regulates the attractive force of the magnets that produce a damping force on the steel sheet.

  6. Effects of hot-rolling reduction on microstructure, texture and magnetic properties of high silicon steel produced by strip casting

    Science.gov (United States)

    Hou, D. Y.; Xu, H. J.; Jiao, H. T.; Zhao, C. W.; Xiong, W.; Yang, J. P.; Qiu, W. Z.; Xu, Y. B.

    2017-01-01

    Non-oriented Fe-7.1wt.% Si as-cast strips were produced by twin-roll strip casting process. Then the as-cast strips were hot rolled with different reductions, followed by warm rolling and final annealing. The microstructure, texture evolution and magnetic properties were investigated in detail. The texture of hot rolled sheets with 40% reduction showed strongest {001} texture, whereas the dominated texture was turned into {110} and {110}as the reduction was increased to 56% and 68%. After warm rolling and annealing, the average grain size was decreased firstly and then increased with an increase in hot rolling reduction. In the case of 40% hot rolling reduction, the recrystallization texture was dominated by strong γ (//ND) texture. With an increase in hot rolling reduction, the γ texture was gradually weakened while α (//RD) texture was enhanced. In addition, relatively stronger {100} texture was presented in the sheet of 68% hot rolling reduction. The highest B50 value attained was 1.66 T and the lowest P10/400 was 24.26 W/kg at a reduction of 56%.

  7. Cold Sore

    Science.gov (United States)

    ... pain Headache Cold sore Symptoms & causes Diagnosis & treatment Advertisement Mayo Clinic does not endorse companies or products. ... a Job Site Map About This Site Twitter Facebook Google YouTube Pinterest Mayo Clinic is a not- ...

  8. Cold Sore

    Science.gov (United States)

    ... may reduce how often they return. Symptoms A cold sore usually passes through several stages: Tingling and itching. Many people feel an itching, burning or tingling sensation around their lips for a day or so ...

  9. Roll back malaria update.

    Science.gov (United States)

    1999-10-01

    This article presents the activities under WHO's Roll Back Malaria (RBM) program in Asia, particularly in Nepal, Indonesia, India, Bangladesh, Sri Lanka and the Philippines. In India, the RBM program will start in 5 districts with a major malaria problem. A national committee has been formed by researchers, which will be able to provide operational and strategic support and research expertise in relation to malaria. In Bangladesh, the RBM program was initiated in the sparsely populated hill tract areas of Banderban and Chittagong where access to health care is very poor. At the district level, effective partnerships with private practitioners, politicians, community leaders, school teachers, the press and district Ministry of Health officials are operating to plan for rolling back malaria. In Myanmar, Cambodia, Lao People's Democratic Republic, Yunnan province of China, Vietnam, and Thailand, the focus of the RBM program was to move health care closer to the malaria-infected communities. WHO¿s Global Health Leadership Fellowship Programme, supported by the UN Foundation and Rockefeller Foundation, enables potential leaders to experience the work of UN agencies and contribute to the work of the organization for 2 years. Three out of four persons appointed to the RBM program received prestigious awards: Dr. Paola Marchesini of Brazil; Dr. Tieman Diarra of Mali; and Dr. Bob Taylor of the UK.

  10. Ultrafine Structure and High Strength in Cold-Rolled Martensite

    DEFF Research Database (Denmark)

    Huang, Xiaoxu; Morito, S.; Hansen, Niels

    2012-01-01

    with a coarse grain size (120 mu m) has also included based on a previous study. Deformation microstructures and structural parameters have been analyzed by transmission electron microscopy and electron backscatter diffraction, and mechanical properties have been characterized by hardness and tensile testing....... At low to medium strains, lath martensite transforms into a cell block structure composed of cell block boundaries and cell boundaries with only a negligible change in strength. At medium to large strains, cell block structures in all samples refine with increasing strain and the hardening rate...... is constant (stage IV). A strong effect of the initial structure is observed on both the structural refinement and the strength increase. This effect is largest in lath martensite and smallest in unalloyed ferrite. No saturation in structural refinement and strength is observed. The discussion covers...

  11. Rudder roll stabilization for ships

    NARCIS (Netherlands)

    van Amerongen, J.; van der Klugt, P.G.M.; van Nauta lemke, H.R.

    1990-01-01

    This paper describes the design of an autopilot for rudder roll stabilization for ships. This autopilot uses the rudder not only for course keeping but also for reduction of the roll. The system has a series of properties which make the controller design far from straightforward: the process has

  12. Computational design of rolling bearings

    CERN Document Server

    Nguyen-Schäfer, Hung

    2016-01-01

    This book comprehensively presents the computational design of rolling bearings dealing with many interdisciplinary difficult working fields. They encompass elastohydrodynamics (EHD), Hertzian contact theory, oil-film thickness in elastohydrodynamic lubrication (EHL), bearing dynamics, tribology of surface textures, fatigue failure mechanisms, fatigue lifetimes of rolling bearings and lubricating greases, Weibull distribution, rotor balancing, and airborne noises (NVH) in the rolling bearings. Furthermore, the readers are provided with hands-on essential formulas based on the up-to-date DIN ISO norms and helpful examples for computational design of rolling bearings. The topics are intended for undergraduate and graduate students in mechanical and material engineering, research scientists, and practicing engineers who want to understand the interactions between these working fields and to know how to design the rolling bearings for automotive industry and many other industries.

  13. Ice sheet hydrology from observations

    Energy Technology Data Exchange (ETDEWEB)

    Jansson, Peter (Dept. of Physical Geography and Quaternary Geology, Stockholm Univ-, Stockholm (Sweden))

    2010-11-15

    The hydrological systems of ice sheets are complex. Our view of the system is split, largely due to the complexity of observing the systems. Our basic knowledge of processes have been obtained from smaller glaciers and although applicable in general to the larger scales of the ice sheets, ice sheets contain features not observable on smaller glaciers due to their size. The generation of water on the ice sheet surface is well understood and can be satisfactorily modeled. The routing of water from the surface down through the ice is not complicated in terms of procat has been problematic is the way in which the couplings between surface and bed has been accomplished through a kilometer of cold ice, but with the studies on crack propagation and lake drainage on Greenland we are beginning to understand also this process and we know water can be routed through thick cold ice. Water generation at the bed is also well understood but the main problem preventing realistic estimates of water generation is lack of detailed information about geothermal heat fluxes and their geographical distribution beneath the ice. Although some average value for geothermal heat flux may suffice, for many purposes it is important that such values are not applied to sub-regions of significantly higher fluxes. Water generated by geothermal heat constitutes a constant supply and will likely maintain a steady system beneath the ice sheet. Such a system may include subglacial lakes as steady features and reconfiguration of the system is tied to time scales on which the ice sheet geometry changes so as to change pressure gradients in the basal system itself. Large scale re-organization of subglacial drainage systems have been observed beneath ice streams. The stability of an entirely subglacially fed drainage system may hence be perturbed by rapid ice flow. In the case of Antarctic ice streams where such behavior has been observed, the ice streams are underlain by deformable sediments. It is

  14. Research of thread rolling on difficult-to-cut material workpieces

    Science.gov (United States)

    Popov, A. Yu; Bugay, I. A.; Nazarov, P. V.; Evdokimova, O. P.; Popov, P. E.; Vasilyev, E. V.

    2018-01-01

    In medicine production Ti-6Al-4V Grade 5 alloys are used. One of the most important tasks is to increase the strength of the products and decrease in value. The possibility to roll special thread on Ti-6Al-4V Grade 5 alloy workpiece on 2-roller thread rolling machine has been studied. This is wrought alloy, treatment of which in cold condition causes difficulties due to low plasticity. To obtain Ti-6Al-4V Grade 5 alloy product with thread by rolling is rather difficult. This is due to large axial workpiece displacements resulting from large alloy resistance to cold plastic deformation. The provision of adequate kinematics requires experimental researches and the selection of modes - speed of rolling and pressure on the movable roller. The purpose of the work is to determine the optimal modes for rolling thread on titanium alloy workpiece. It has been stated that, after rolling, the product strength has increased up to 30%. As a result of the work, the unit has been made and recommendations to choose the optimal rolling process modes have been offered.

  15. Development of nondestructive measurement of cold work rate, (2)

    International Nuclear Information System (INIS)

    Kamimura, Hideaki; Igarashi, Miyuki; Satoh, Masakazu; Miura, Makoto

    1978-01-01

    Cold-worked type 316 stainless steel will be used as fuel cladding material for the proto-type fast reactor MONJU. Cold work rate is an important parameter in swelling behavior of fuel cladding. It has been shown that austenitic stainless steel undergoes martensitic transformation during cold working. Nondestructive evaluation of cold work rate will be expected by measuring residual magnetism produced in the presence of martensitic phase when cold worked austenitic stainless steel is magnetized. In the previous work, the residual magnetism of cladding tubes of type 316 stainless steel was measured. The results have shown high degree of the correlation between residual magnetism and cold work rate. This paper reports the results of measurement on cold-rolled type 316 stainless steel plate samples. Dimensions of the specimens are 100 mm long and 3.5 and 7 mm wide. The apparatus and experimental procedures were similar to the previous work. Good agreement was found between the estimated cold work rate obtained in the previous work and that for cold rolled plate specimens. Measurement of residual magnetism in identical direction with magnetization showed smaller dispersion of data as compared with that in transverse direction. The residual magnetism near specimen surface hardly decreased when the surface of specimen was chemically removed. The reason for the comparative decrease in residual magnetism at 10% and 15% cold work rate is not clear. (Wakatsuki, Y.)

  16. Ultrasonic technique for express estimating the mechanical properties of the rolled copper plates

    Science.gov (United States)

    Pavros, Andrey S.; Pavros, Sergey K.; Burenkov, Yuri A.; Lebedev, Alexander B.

    1999-12-01

    Measurement possibilities of moving rolled copper sheets phisical-mechenical characteristics are proved. Measurement method of mean grain size is presented. For 99,9% purity copper Hall-Petch's relation is obtained. Using this equation one can determine yield point of materials knowing mean grain size.

  17. International cooperation in cold forging technology

    DEFF Research Database (Denmark)

    Bay, Niels; Lange, K

    1992-01-01

    International cooperation in the field of cold forging technology started in 1961 by formation of the OECD Group of Experts on Metal Forming. In 1967 this group was transformed into the International Cold Forging Group, ICFG, an independent body which has now been operative for 25 years. Members...... by cooperative activities or by instigating national research. These subgroups have produced 9 data sheets and 7 guidelines on subjects such as materials, tool design and construction, calculation methods for cold forging tools, manufacture of slugs, lubrication aspects and small quantity production. Plenary...

  18. Brachistochrone for a rolling cylinder

    Science.gov (United States)

    Legeza, V. P.

    2010-02-01

    The motion of a heavy homogeneous cylinder is considered as a no-slip rolling along the desired curve. We obtain a functional in the form of the total time of the cylinder rolling and solve the corresponding variational problem of minimizing this functional. We obtain an algebraic equation for the directional line of steepest descent, brachistochrone, in parametric form. We use the equation of motion of the cylinder with constraint reaction to determine the conditions of implementation of its pure rolling without separation and slip with respect to the brachistochrone.

  19. Project COLD.

    Science.gov (United States)

    Kazanjian, Wendy C.

    1982-01-01

    Describes Project COLD (Climate, Ocean, Land, Discovery) a scientific study of the Polar Regions, a collection of 35 modules used within the framework of existing subjects: oceanography, biology, geology, meterology, geography, social science. Includes a partial list of topics and one activity (geodesic dome) from a module. (Author/SK)

  20. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    Energy Technology Data Exchange (ETDEWEB)

    Datskos, Panos G [ORNL; Joshi, Pooran C [ORNL; List III, Frederick Alyious [ORNL; Duty, Chad E [ORNL; Armstrong, Beth L [ORNL; Ivanov, Ilia N [ORNL; Jacobs, Christopher B [ORNL; Graham, David E [ORNL; Moon, Ji Won [ORNL

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  1. Roll-to-roll production of organic solar cells

    Science.gov (United States)

    Uhrich, C.; Weiß, A.; Pfeiffer, M.

    2017-08-01

    We report on high efficient multi-junction small-molecule organic p-i-n solar cells with an efficiency of up to 13.2% efficiency with an active area of 1.1 cm² from our labs. Furthermore, we discuss in detail the photon loss mechanisms of triple stacked solar cells of 12.5% efficiency by means of IPCE measurements in combination with an optical model. Additionally, we report about the latest findings from our fully integrated roll-to-roll vacuum production process of smallmolecule organic p-i-n tandem solar cells. Modules from Heliatek's roll-to-roll production show efficiencies of 7.7% on the active area of 4629cm2 with a fill factor of 66%. Modules from production were analyzed via IPCE-measurement showing a good agreement with the optical calculation mentioned above. This shows that organic layer sequences developed, tested, and analyzed on a lab tool were successfully transferred to a roll to roll vacuum machine.

  2. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    Energy Technology Data Exchange (ETDEWEB)

    Soulami, Ayoub [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Paxton, Dean M. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Burkes, Douglas [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  3. Production roll out plan for HANDI 2000 business management system

    Energy Technology Data Exchange (ETDEWEB)

    Adams, D.E.

    1998-09-29

    The Hanford Data Integration 2000 (HANDI 2000) Project will result in an integrated and comprehensive set of functional applications containing core information necessary to support the Project Hanford Management Contract (PHMC). It is based on the Commercial-Off-The-Shelf (COTS) product solution with commercially proven business processes. The COTS product solution set, of Passport (PP) and PeopleSoft (PS) software, supports finance, supply, human resources, and payroll activities under the current PHMC direction. The PP software is an integrated application for Accounts Payable, Contract Management, Inventory Management, Purchasing and Material Safety Data Sheets (MSDS). The PS software is an integrated application for Projects, General Ledger, Human Resources Training, Payroll, and Base Benefits. This set of software constitutes the Business Management System (BMS) and MSDS, a subset of the HANDI 2000 suite of systems. The primary objective of the Production Roll Out Plan is to communicate the methods and schedules for implementation and roll out to end users of BMS.

  4. Systematics of constant roll inflation

    Science.gov (United States)

    Anguelova, Lilia; Suranyi, Peter; Wijewardhana, L. C. R.

    2018-02-01

    We study constant roll inflation systematically. This is a regime, in which the slow roll approximation can be violated. It has long been thought that this approximation is necessary for agreement with observations. However, recently it was understood that there can be inflationary models with a constant, and not necessarily small, rate of roll that are both stable and compatible with the observational constraint ns ≈ 1. We investigate systematically the condition for such a constant-roll regime. In the process, we find a whole new class of inflationary models, in addition to the known solutions. We show that the new models are stable under scalar perturbations. Finally, we find a part of their parameter space, in which they produce a nearly scale-invariant scalar power spectrum, as needed for observational viability.

  5. Cholera Fact Sheet

    Science.gov (United States)

    ... sheets Fact files Questions & answers Features Multimedia Contacts Cholera Fact sheet Updated December 2017 Key facts Cholera ... behaviour and to the control of cholera. Oral cholera vaccines Currently there are three WHO pre-qualified ...

  6. Roll-to-roll fabrication of a low-reflectance transparent conducting oxide film with subwavelength structures

    Science.gov (United States)

    Chou, Ta-Hsin; Cheng, Kuei-Yuan; Hsieh, Chih-Wei; Takaya, Yasuhiro

    2012-04-01

    The transparent conducting oxide (TCO) film is a significant component in flat panel display, e-paper and touch panel. The tin-doped indium oxide (ITO) material is one of the most popular TCOs. However, ITO has high refractive index, so the phenomenon of high-reflectance limits the wide use of ITO. In this study, the structure and mass production process of new low-reflectance TCO film is verified. Laser interference lithography and the roll-to-roll UV embossing process are used to fabricate subwavelength structures on PET film; then ITO was deposited on structures by roll-to-roll sputtering. When the dimension of structures reaches 300 nm pitch, the optical reflectance and electrical performance of film are reduced to 8.1% at wavelength 550 nm and its transmittance rate is 84.3% at the same wavelength, and the sheet resistance of this film is 50.44 Ω/□. This result indicates that the new TCO proposed in this study is suitable for touch panel and other display applications.

  7. Grease lubrication in rolling bearings

    CERN Document Server

    Lugt, Piet M

    2012-01-01

    The definitive book on the science of grease lubrication for roller and needle bearings in industrial and vehicle engineering. Grease Lubrication in Rolling Bearings provides an overview of the existing knowledge on the various aspects of grease lubrication (including lubrication systems) and the state of the art models that exist today. The book reviews the physical and chemical aspects of grease lubrication, primarily directed towards lubrication of rolling bearings. The first part of the book covers grease composition, properties and rheology, including thermal

  8. Rolling Resistance Measurement and Model Development

    DEFF Research Database (Denmark)

    Andersen, Lasse Grinderslev; Larsen, Jesper; Fraser, Elsje Sophia

    2015-01-01

    There is an increased focus worldwide on understanding and modeling rolling resistance because reducing the rolling resistance by just a few percent will lead to substantial energy savings. This paper reviews the state of the art of rolling resistance research, focusing on measuring techniques......, surface and texture modeling, contact models, tire models, and macro-modeling of rolling resistance...

  9. Body roll in swimming: a review.

    Science.gov (United States)

    Psycharakis, Stelios G; Sanders, Ross H

    2010-02-01

    In this article, we present a critical review of the swimming literature on body roll, for the purposes of summarizing and highlighting existing knowledge, identifying the gaps and limitations, and stimulating further research. The main research findings can be summarized as follows: swimmers roll their shoulders significantly more than their hips; swimmers increase hip roll but maintain shoulder roll when fatigued; faster swimmers roll their shoulders less than slower swimmers during a 200-m swim; roll asymmetries, temporal differences in shoulder roll and hip roll, and shoulder roll side dominance exist in front crawl swimming, but there is no evidence to suggest that they affect swimming performance; and buoyancy contributes strongly to generating body roll in front crawl swimming. Based on and stimulated by current knowledge, future research should focus on the following areas: calculation of body roll for female swimmers and for backstroke swimming; differences in body roll between breathing and non-breathing cycles; causes of body roll asymmetries and their relation to motor laterality; body roll analysis across a wide range of velocities and swimming distances; exploration of the association between body roll and the magnitude and direction of propulsive/resistive forces developed during the stroke cycle; and the influence of kicking actions on the generation of body roll.

  10. PRODUCTION OF SHEET FROM PARTICULATE MATERIAL

    Science.gov (United States)

    Blainey, A.

    1959-05-12

    A process is presented for forming coherent sheet material from particulate material such as granular or powdered metal, granular or powdered oxide, slurries, pastes, and plastic mixes which cohere under pressure. The primary object is to avoid the use of expensive and/ or short lived pressing tools, that is, dies and specially profiled rolls, and so to reduce the cost of the product and to prcvide in a simple manner for the making of the product in a variety of shapes or sizes. The sheet material is formed when the particulate material is laterally confined in a boundary material deformable in all lateral directions under axial pressure and then axially compressing the layer of particulate material together with the boundary material.

  11. Cold fusion

    International Nuclear Information System (INIS)

    Suh, Suk Yong; Sung, Ki Woong; Kang, Joo Sang; Lee, Jong Jik

    1995-02-01

    So called 'cold fusion phenomena' are not confirmed yet. Excess heat generation is very delicate one. Neutron generation is most reliable results, however, the records are erratic and the same results could not be repeated. So there is no reason to exclude the malfunction of testing instruments. The same arguments arise in recording 4 He, 3 He, 3 H, which are not rich in quantity basically. An experiment where plenty of 4 He were recorded is attached in appendix. The problem is that we are trying to search cold fusion which is permitted by nature or not. The famous tunneling effect in quantum mechanics will answer it, however, the most fusion rate is known to be negligible. The focus of this project is on the theme that how to increase that negligible fusion rate. 6 figs, 4 tabs, 1512 refs. (Author)

  12. Cold fusion

    Energy Technology Data Exchange (ETDEWEB)

    Suh, Suk Yong; Sung, Ki Woong; Kang, Joo Sang; Lee, Jong Jik [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1995-02-01

    So called `cold fusion phenomena` are not confirmed yet. Excess heat generation is very delicate one. Neutron generation is most reliable results, however, the records are erratic and the same results could not be repeated. So there is no reason to exclude the malfunction of testing instruments. The same arguments arise in recording {sup 4}He, {sup 3}He, {sup 3}H, which are not rich in quantity basically. An experiment where plenty of {sup 4}He were recorded is attached in appendix. The problem is that we are trying to search cold fusion which is permitted by nature or not. The famous tunneling effect in quantum mechanics will answer it, however, the most fusion rate is known to be negligible. The focus of this project is on the theme that how to increase that negligible fusion rate. 6 figs, 4 tabs, 1512 refs. (Author).

  13. Deformation path effects on the internal stress development in cold worked austenitic steel deformed in tension

    International Nuclear Information System (INIS)

    Ahmed, I.I.; Grant, B.; Sherry, A.H.; Quinta da Fonseca, J.

    2014-01-01

    The effects of cold work level and strain paths on the flow stress of austenitic stainless steels, including Bauschinger effect and associated internal stresses were investigated with both mechanical testing and neutron diffraction techniques. The main objective was to assess the effects of cold rolling: to 5%, 10%, 20% and 40% reduction and uniaxial straining on the evolution of the internal strains during the re-straining to 5% tensile strain in-situ, which is relevant for stress corrosion cracking (SCC) studies. The results of mechanical testing showed that the yield strength of material increased when it was reloaded in the forward direction and decreased well below the flow stress when the loading direction was reversed, showing a strong Bauschinger effect. The magnitude of Bauschinger effect is independent on whether tensile or compressive prestraining comes first but rather on the amount of prestrain. The assessment of the effect of prestraining methods showed that the magnitude of yield asymmetry was higher in the material prestrained by uniaxial deformation than those prestrained by cold rolling. Neutron diffraction test results showed that the elastic lattice strain difference between the maximum and minimum strain values increased consistently with the applied stress during the re-straining to 5% tensile strain in-situ along the 3 orthogonal directions of the rolled plate. It also emerged that, following the in-situ loading of cold rolled materials to 5% tensile strain, the largest strain difference occurred in the material prestrained to 20% reduction. In cold rolled samples, the peak width increased with cold work levels and during re-straining to 5% along rolling, transverse to rolling and normal directions which simulated reversed condition. In contrast to the cold rolled samples, there was neither increase nor decrease in the peak width of samples prestrained by uniaxial deformation on re-straining in reverse direction. This was rationalised in

  14. Evolution of microstructure and texture during recovery and recrystallization in heavily rolled aluminum

    DEFF Research Database (Denmark)

    Mishin, Oleg; Godfrey, A.; Yu, Tianbo

    2015-01-01

    The annealing behavior of nanostructured aluminum AA1050 prepared by cold rolling to an ultrahigh strain (εvM = 6.4) has been investigated using both transmission electron microscopy and electron backscatter diffraction techniques, paying particular attention to changes in microstructure and text...

  15. Experiment and simulation analysis of roll-bonded Q235 steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, G.; Huang, Q.; Zhou, C.; Zhang, Z.; Ma, L.; Wang, X.

    2016-10-01

    Heavy-gauge Q235 steel plate was roll bonded, and the process was simulated using MARC software. Ultrasonic testing results revealed the presence of cracks and lamination defects in an 80-mm clad steel sheet, especially at the head and tail of the steel plate. There were non-uniform ferrite + pearlite microstructures and unbound areas at a bond interface. Through scanning electron microscopy analysis, long cracks and additional inclusions in the cracks were observed at the interface. A fracture analysis revealed non-uniform inclusions that pervaded the interface. Moreover, MARC simulations demonstrated that there was little equivalent strain at the centre of the slab during the first rolling pass. The equivalent centre increased to 0.5 by the fourth rolling pass. Prior to the final pass, the equivalent strain was not consistent across the thickness direction, preventing bonding interfaces from forming consistent deformation and decreasing the residual stress. The initial rolling reduction rate should not be very small (e.g. 5%) as it is averse to the coordination of rolling deformation. Such rolling processes are averse to the rolling bond. (Author)

  16. A comparison of impulse drying to double felted pressing on pilot- scale shoe presses and roll presses

    Energy Technology Data Exchange (ETDEWEB)

    Orloff, D.I.

    1992-08-01

    Pilot-scale shoe press and roll press experiments have been conducted to compare impulse drying and double felted pressing. Both ceramic coated and Beloit Type C press rolls have been evaluated. The experiments show that impulse drying can provide significantly higher outgoing solids than double felled pressing at the same impulse. For example, at an impulse of 0.234 MPa seconds (34 psi seconds), sheets at an ingoing solids of 52% were impulse dried (using the Beloit Type C press roll) to 68% solids while optimized double felled pressing could only yield press dryness of, at most, 60%.

  17. Video analysis of rolling cylinders

    Science.gov (United States)

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-03-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s - 1, and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined plane without slipping. From the experiment, the acceleration does not depend on the cylinder mass as indicated from the theory. For the wood-steel surface, we found that the coefficient of static friction was equal to 0.131 and the critical angle for the solid cylinder was 21.45°. The critical angle for the hollow cylinder depends on the inner and outer radius of the cylinder. Motion paths of a point on the hollow cylinder at small and large angles were shown to elucidate the pure rolling condition. Finally, we demonstrated that total mechanical energy was conserved during the pure rolling motion. This confirms that work done by the friction force is zero. We will use these results to design an interactive lecture demonstration on rolling without slipping.

  18. COLD TRAPS

    Science.gov (United States)

    Thompson, W.I.

    1958-09-30

    A cold trap is presented for removing a condensable component from a gas mixture by cooling. It consists of a shell, the exterior surface of which is chilled by a refrigerant, and conductive fins welded inside the shell to condense the gas, and distribute the condensate evenly throughout the length of the trap, so that the trap may function until it becomes completely filled with the condensed solid. The contents may then be removed as either a gas or as a liquid by heating the trap. This device has particuinr use as a means for removing uranium hexafluoride from the gaseous diffusion separation process during equipment breakdown and repair periods.

  19. Cold injury.

    Science.gov (United States)

    Mohr, Wm J; Jenabzadeh, Kamrun; Ahrenholz, David H

    2009-11-01

    The pathophysiology of true frostbite reveals that the direct injury produced during the initial freeze process has a minor contribution to the global tissue damage. However, rapid rewarming to reverse the tissue crystallization has essentially been the lone frostbite intervention for almost half a century. The major pathologic process is the progressive microvascular thrombosis following reperfusion of the ischemic limb, with the cold-damaged endothelial cells playing a central role in the outcome of these frozen tissues. Newer interventions offer the opportunity to combat this process, and this article offers a scientific approach to frostbite injuries of the upper extremities.

  20. Robust Rudder Roll Damping Control

    DEFF Research Database (Denmark)

    Yang, C.

    -infinity theory is used to deal with the problem. The necessary mathematical tools and the H-Infinity theory as the basis of controller design are presented in Chapter 2 and 3. The mu synthesis and the D-K iteration are introduced in Chapter 3. The ship dynamics and modeling technology are discussed in Chapter 4......The results of a systematic research to solve a specific ship motion control problem, simultaneous roll damping and course keeping using the rudder are presented in this thesis. The fundamental knowledge a priori is that rudder roll damping is highly sensitive to the model uncertainty, therefore H......, two kinds of ship model have been obtained: linear ship model used for designing the controller and nonlinear model used for simulation. The ship model uncertainty is discussed in this chapter and so is a wave model because the ship's roll motion is caused by waves. Using an unstructured model...

  1. Effect of cold work and aging on mechanical properties of a copper ...

    Indian Academy of Sciences (India)

    Unknown

    Abstract. Influence of cold working and aging on the mechanical properties of a Cu-bearing HSLA-100 steel has been studied. The steel was given solution treatment at 1000°C, followed by cold rolling to 25, 50 and. 80 pct deformations and aging at 600°C for various durations. Substantial improvement in hardness and ...

  2. Roll Control in Fruit Flies

    OpenAIRE

    Beatus, Tsevi; Guckenheimer, John M.; Cohen, Itai

    2014-01-01

    Due to aerodynamic instabilities, stabilizing flapping flight requires ever-present fast corrective actions. Here we investigate how flies control body roll angle, their most susceptible degree of freedom. We glue a magnet to each fly, apply a short magnetic pulse that rolls it in mid-air, and film the corrective maneuver. Flies correct perturbations of up to $100^{\\circ}$ within $30\\pm7\\mathrm{ms}$ by applying a stroke-amplitude asymmetry that is well described by a linear PI controller. The...

  3. Effects of cold working on the pitting corrosion behavior s of AISI 304 stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Jung, Kee Min; Kim, Jong Soo; Kim, Young Jun; Kwon, Houk Sang [KAIST, Daejon (Korea, Republic of)

    2015-12-15

    These microstructural changes by cold working can lead improvement of mechanical properties, however from a corrosion resistant point of view, the effects of cold working on the corrosion resistance of stainless steel have been argued. Several studies has been focused on the influence of cold working on the localized corrosion resistance of stainless steels. However, the opinions about the role of cold working on the localized corrosion resistance are highly in consistence. Some studies report that the pitting potential of austenitic stainless steels decreased with cold working level, on the other hands, other studies claimed that the pitting resistance was increased by cold working. Therefore it is necessary to verify how cold working affects pitting corrosion behavior of austenitic stainless steels. In the present work, the influence of cold working on the localized corrosion of AISI 304stainless steel in the neutral chloride solution was studied based on point defect model (PDM). The fraction of deformation-induced martensite was linearly increased with cold rolling level. Through cold rolling, the pitting potential was decreased, the metastable pitting event density was significantly increased and the repassivation potential was decreased. The overall localized corrosion resistance was decreased with cold working, however cold working level increased from 30 % to 50 %, localized corrosion resistance was recovered. The accumulated cation vacancy generates a void at metal/film interface, therefore film breakdown accelerates for cold worked alloys.

  4. Mountain building and the initiation of the Greenland Ice Sheet

    DEFF Research Database (Denmark)

    Solgaard, Anne Munck; Bonow, Johan; Langen, Peter Lang

    2013-01-01

    The effects of a new hypothesis about mountain building in Greenland on ice sheet initiation are investigated using an ice sheet model in combination with a climate model. According to this hypothesis, low-relief landscapes near sea level characterised Greenland in Miocene times until two phases...... superimposed by cold and warm excursions. The modelling results show that no ice initiates in the case of the low-lying and almost flat topography prior to the uplifts. However, the results demonstrate a significant ice sheet growth in response to the orographically induced increase in precipitation...... sheet by providing anchoring points which are not available to the same extent in the lower topographies. However, the results also reveal a Föhn effect that inhibits ice sheet expansion into the interior Greenland and thus shifts the threshold of formation of inland ice towards colder temperatures...

  5. Microstructural characterization of Cu82.3Al8.3Mn9.4 shape memory alloy after rolling

    Directory of Open Access Journals (Sweden)

    Mirko Gojić

    2017-09-01

    Full Text Available In this paper, the microstructure of Cu82.3Al8.3Mn9.4 (in wt. % shape memory alloy after hot and cold rolling was investigated. The Cu82.3Al8.3Mn9.4 alloy was produced by a vertical continuous casting method in the form a cylinder rod of 8 mm in diameter. After the casting, hot and cold rolling was performed. By hot rolling a strip with a thickness of 1.75 mm was obtained, while by cold rolling a strip with a thickness of 1.02 mm was produced. After the rolling process, heat treatment was performed. Heat treatment was carried out by solution annealing at 900 °C held for 30 minutes and water quenched immediately after heating. The microstructure characterization of the investigated alloy was carried out by optical microscopy (OM, scanning electron microscopy (SEM equipped with a device for energy dispersive spectroscopy (EDS. Phase transformation temperatures and fusion enthalpies were determined by differential scanning calorimetry (DSC method. The homogenous martensite microstructure was confirmed by OM and SEM micrographs after casting. During rolling the two-phase microstructure occurred. Results of DSC analysis showed martensite start (Ms, martensite finish (Mf, austenite start (As and austenite finish (Af temperatures.

  6. The effect of roll with passive segment on the planetary rolling process

    Directory of Open Access Journals (Sweden)

    Qing-Ling Zeng

    2015-03-01

    Full Text Available In three-roll planetary rolling process, there is secondary torsion phenomenon that may lead to rolling instability. This article proposed a new idea to alleviate the secondary torsion phenomenon by dividing the secondary torsion segment out of the roll as an independent and passive one. To study the performance of the roll with passive segment, the three-dimensional finite element models of planetary rolling process using actual roll or new roll with passive segment involving elastic–plastic and thermal–mechanical coupling were established by the software ABAQUS/Explicit, and a series of analysis had been done successfully. The rolling temperature and rolling force of planetary mill were in good agreement with the measured results, which indicated that the finite element method would supply important reference merit for three-dimensional thermo-mechanical simulation of the three-roll planetary rolling process. Comparing the simulation results of the two models, the results indicated that the change in the roll structure had just a little influence on the metal deformation, temperature, and rolling force, but it lessened the secondary torsion deformation effectively and improved the outside roundness of the rolled tube slightly. The research provided a new idea for the roll design of three-roll planetary mill (PSW.

  7. Influence of rolling directions on microstructure, mechanical properties and anisotropy of Mg-5Li-1Al-0.5Y alloy

    Directory of Open Access Journals (Sweden)

    Tianzi Wang

    2015-12-01

    Full Text Available Mg-5Li-1Al-0.5Y alloy was rolled with different directions. The microstructure, mechanical properties and texture of the specimens were investigated with optical microscope, tensile tester and X-ray diffraction. The results show that changing rolling directions can refine the grain size of as-rolled alloys. Meanwhile, rolling directions have an obvious influence on the mechanical properties and texture of Mg-5Li-1Al-0.5Y alloy, thus affecting the anisotropy of the alloy. The sheet, of which the RD (rolling direction and ND (normal direction are both changed between two passes, possesses the smallest anisotropy. From the texture results, changing rolling directions reduces the maximum pole density, making the highest point distribution region excursion and the highest point distributes more scatteredly.

  8. USING THE VIDEOEXTENSOMETRY AND UCI - HARDNESS FOR MONITORING OF AUTOMOTIVE STEEL SHEETS

    Directory of Open Access Journals (Sweden)

    Mária Mihaliková

    2011-09-01

    Full Text Available The paper deals with examination of relation between the hardness and the size of plastic zone during the tensile loading. UCI (Ultrasonic Contact Impedance micro-hardness method was used for hardness measurements. Deformation was evaluated by non-contact extensometry method – videoextensometry. The result present existence of the power lawl relation between hardness and plastic deformation: HV = HV(p+ kE^a. Hot rolled sheet and thin automotive sheet were investigated.

  9. USING THE VIDEOEXTENSOMETRY AND UCI - HARDNESS FOR MONITORING OF AUTOMOTIVE STEEL SHEETS

    OpenAIRE

    Mária Mihaliková; Miroslav Német; Pavol Zubko; Ľubomír Ambriško; Ladislav Pešek

    2011-01-01

    The paper deals with examination of relation between the hardness and the size of plastic zone during the tensile loading. UCI (Ultrasonic Contact Impedance) micro-hardness method was used for hardness measurements. Deformation was evaluated by non-contact extensometry method – videoextensometry. The result present existence of the power lawl relation between hardness and plastic deformation: HV = HV(p)+ kE^a. Hot rolled sheet and thin automotive sheet were investigated.

  10. Maintenance Appointments in Railway Rolling Stock Rescheduling

    NARCIS (Netherlands)

    J.C. Wagenaar (Joris); L.G. Kroon (Leo); M.E. Schmidt (Marie)

    2016-01-01

    textabstractThis paper addresses the Rolling Stock Rescheduling Problem (RSRP), while taking maintenance appointments into account. After a disruption, the rolling stock of the disrupted passenger trains has to be rescheduled in order to restore a feasible rolling stock circulation. Usually, a

  11. Ice sheet in peril

    DEFF Research Database (Denmark)

    Hvidberg, Christine Schøtt

    2016-01-01

    Earth's large ice sheets in Greenland and Antarctica are major contributors to sea level change. At present, the Greenland Ice Sheet (see the photo) is losing mass in response to climate warming in Greenland (1), but the present changes also include a long-term response to past climate transitions...

  12. The crack growth resistance of thin steel sheets under eccentric ...

    Indian Academy of Sciences (India)

    Ľ AMBRIŠKO

    2018-03-10

    Mar 10, 2018 ... for crack initiation were also estimated. The relation between Ji and J0.2 was assessed using the basic mathe- matical and statistical methods. This relation was described by a linear regression model. Keywords. Cold-formed steel; thin sheet; stable crack growth; R-curve; videoextensometry. 1. Introduction.

  13. Cough & Cold Medicine Abuse

    Science.gov (United States)

    ... Videos for Educators Search English Español Cough & Cold Medicine Abuse KidsHealth / For Teens / Cough & Cold Medicine Abuse ... resfriado Why Do People Use Cough and Cold Medicines to Get High? There's an ingredient in many ...

  14. Cold medicines and children

    Science.gov (United States)

    ... page: //medlineplus.gov/ency/patientinstructions/000942.htm Cold medicines and children To use the sharing features on ... children younger than age 4. About OTC Cold Medicines Cold medicines do not cure or shorten a ...

  15. Use prospect of the of athermic technologies of metal softening for rolling stock elements

    Directory of Open Access Journals (Sweden)

    N.N. Grischenko

    2013-06-01

    Full Text Available Purpose. The purpose of work is the possibility estimation of аthermic technologies use of cold-deformed metal softening for elements of railway car body and wheel. Methodology. The material for research is the carbon steel of the wheel rim fragment containing 0.55%С, 0.74%Mn, 0.33%Si, and the steel 20. The wheel steel is studied after heat strengthening and cold work after operation. Steel 20 is studied after plastic cold work by rolling. Electric pulse treatment (ET is carried out on the special equipment. As the property of metal strength the Vickers hardness number is used. The microstructure research is carried out using the light and electronic microscope. Findings. During operation of the rolling stock elements with different strength level origin of damages on metallic surfaces is caused by a simultaneous load action. Taking into account that forming of breakdown sites is largely determined by the state of metal volumes nearby the places of maximal active voltages, the technology development of defect accumulation slowdown or the level of active voltages development allow one to prolong the operating term of rolling stock elements. After electric pulse treatment of the wheel rim fragment the regular changes of metal internal structure corresponded to the hardness changes. The hardness of low carbon steel increases proportional to the increase of the level of cold work by rolling. Alternating bending of the cold-deformed flat is accompanied by strength decrease, which is caused by the metal substructure changes. Originality. The softening process of the cold-worked steel is accompanied by substructure changes, which to a greater extent correspond to the hardening development from the plastic cold-work: dispersion of the dislocation cellular structure, formation of the new sub boundaries and displacement of the formed sub boundaries. Practical value. Introduction of electric pulse treatment in the conditions of railway depots repair base

  16. Perovskite solar cells for roll-to-roll fabrication

    Directory of Open Access Journals (Sweden)

    Uddin Ashraf

    2017-01-01

    Full Text Available Perovskite solar cell (PSCs is considered as the game changer in emerging photovoltaics technology. The highest certified efficiency is 22% with high temperature processed (∼500 °C TiO2 based electron transport layer (ETL. High temperature process is a rudimentary hindrance towards roll-to-roll processing of PSCs on flexible substrates. Low temperature solution process (<150 °C ZnO based ETL is one of the most promising candidate for large scale roll-to-roll fabrication of cells as it has nearly identical electron affinity (4.2 eV of TiO2. The mixed organic perovskite (MA0.6FA0.4PbI3 devices with Al doped ZnO (AZO ETL demonstrate average cell efficiency over 16%, which is the highest ever reported efficiency for this device configuration. The energy level alignment and related interfacial charge transport dynamics at the interface of ZnO and perovskite films and the adjacent charge transport layers are investigated. Significantly improved device stability, hysteresis free device photocurrent have been observed in MA0.6FA0.4PbI3 cells. A systematic electrochemical impedance spectroscopy, frequency dependent capacitance spectra, surface morphology and topography characterization have been conducted to understand the role of interfacial electronic properties between perovskite and neighbouring layers in perovskite device. A standardized degradation study, interfacial electronic property and capacitive spectra analysis of aged device, have been measured to understand the enhanced device stability in mixed MA0.6FA0.4PbI3 cells. Slow perovskite material decomposition rate and augmented device lifetime with AZO based devices have been found to be correlated with the more hydrophobic and acidic nature of AZO surface compared to pristine ZnO film.

  17. Improvement of recrystallization texture and magnetic property in non-oriented silicon steel by asymmetric rolling

    International Nuclear Information System (INIS)

    Sha, Y.H.; Zhang, F.; Zhou, S.C.; Pei, W.; Zuo, L.

    2008-01-01

    Asymmetric rolling (ASR) with different circumferential speed between working rollers was applied in cold rolling process of non-oriented silicon steel, and the effects of ASR on recrystallization texture and magnetic properties after final annealing were investigated. ASR can improve the recrystallization texture by an obvious enhancement of η fiber ( -parallel RD), resulting in a decrease of iron loss and an increase of magnetic induction. The application of ASR in first pass, last pass or all passes was more efficient compared with ASR in both first and last passes

  18. On the constant-roll inflation

    Science.gov (United States)

    Yi, Zhu; Gong, Yungui

    2018-03-01

    The primordial power spectra of scalar and tensor perturbations during slow-roll inflation are usually calculated with the method of Bessel function approximation. For constant-roll or ultra slow-roll inflation, the method of Bessel function approximation may be invalid. We compare the numerical results with the analytical results derived from the Bessel function approximation, and we find that they differ significantly on super-horizon scales if the constant slow-roll parameter ηH is not small. More accurate method is needed for calculating the primordial power spectrum for constant-roll inflation.

  19. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  20. Metal-assisted exfoliation (MAE): green, roll-to-roll compatible method for transferring graphene to flexible substrates

    International Nuclear Information System (INIS)

    Zaretski, Aliaksandr V; Moetazedi, Herad; Kong, Casey; Sawyer, Eric J; Savagatrup, Suchol; Valle, Eduardo; O’Connor, Timothy F; Printz, Adam D; Lipomi, Darren J

    2015-01-01

    Graphene is expected to play a significant role in future technologies that span a range from consumer electronics, to devices for the conversion and storage of energy, to conformable biomedical devices for healthcare. To realize these applications, however, a low-cost method of synthesizing large areas of high-quality graphene is required. Currently, the only method to generate large-area single-layer graphene that is compatible with roll-to-roll manufacturing destroys approximately 300 kg of copper foil (thickness = 25 μm) for every 1 g of graphene produced. This paper describes a new environmentally benign and scalable process of transferring graphene to flexible substrates. The process is based on the preferential adhesion of certain thin metallic films to graphene; separation of the graphene from the catalytic copper foil is followed by lamination to a flexible target substrate in a process that is compatible with roll-to-roll manufacturing. The copper substrate is indefinitely reusable and the method is substantially greener than the current process that uses relatively large amounts of corrosive etchants to remove the copper. The sheet resistance of the graphene produced by this new process is unoptimized but should be comparable in principle to that produced by the standard method, given the defects observable by Raman spectroscopy and the presence of process-induced cracks. With further improvements, this green, inexpensive synthesis of single-layer graphene could enable applications in flexible, stretchable, and disposable electronics, low-profile and lightweight barrier materials, and in large-area displays and photovoltaic modules. (paper)

  1. Metal-assisted exfoliation (MAE): green, roll-to-roll compatible method for transferring graphene to flexible substrates

    Science.gov (United States)

    Zaretski, Aliaksandr V.; Moetazedi, Herad; Kong, Casey; Sawyer, Eric J.; Savagatrup, Suchol; Valle, Eduardo; O'Connor, Timothy F.; Printz, Adam D.; Lipomi, Darren J.

    2015-01-01

    Graphene is expected to play a significant role in future technologies that span a range from consumer electronics, to devices for the conversion and storage of energy, to conformable biomedical devices for healthcare. To realize these applications, however, a low-cost method of synthesizing large areas of high-quality graphene is required. Currently, the only method to generate large-area single-layer graphene that is compatible with roll-to-roll manufacturing destroys approximately 300 kg of copper foil (thickness = 25 μm) for every 1 g of graphene produced. This paper describes a new environmentally benign and scalable process of transferring graphene to flexible substrates. The process is based on the preferential adhesion of certain thin metallic films to graphene; separation of the graphene from the catalytic copper foil is followed by lamination to a flexible target substrate in a process that is compatible with roll-to-roll manufacturing. The copper substrate is indefinitely reusable and the method is substantially greener than the current process that uses relatively large amounts of corrosive etchants to remove the copper. The sheet resistance of the graphene produced by this new process is unoptimized but should be comparable in principle to that produced by the standard method, given the defects observable by Raman spectroscopy and the presence of process-induced cracks. With further improvements, this green, inexpensive synthesis of single-layer graphene could enable applications in flexible, stretchable, and disposable electronics, low-profile and lightweight barrier materials, and in large-area displays and photovoltaic modules.

  2. Improved Dutch Roll Approximation for Hypersonic Vehicle

    Directory of Open Access Journals (Sweden)

    Liang-Liang Yin

    2014-06-01

    Full Text Available An improved dutch roll approximation for hypersonic vehicle is presented. From the new approximations, the dutch roll frequency is shown to be a function of the stability axis yaw stability and the dutch roll damping is mainly effected by the roll damping ratio. In additional, an important parameter called roll-to-yaw ratio is obtained to describe the dutch roll mode. Solution shows that large-roll-to-yaw ratio is the generate character of hypersonic vehicle, which results the large error for the practical approximation. Predictions from the literal approximations derived in this paper are compared with actual numerical values for s example hypersonic vehicle, results show the approximations work well and the error is below 10 %.

  3. Roll type conducting polymer legs for rigid-flexible thermoelectric generator

    Directory of Open Access Journals (Sweden)

    Teahoon Park

    2017-07-01

    Full Text Available A roll-type conducting polymer film was explored as a flexible organic p-type thermoelectric leg using poly(3,4-ethylenedioxythiophene (PEDOT doped with tosylate. The PEDOT films were prepared through solution casting polymerization and rolled up for a roll-type leg. Due to the high flexibility, the roll-type PEDOT leg enabled easy contact to both top and bottom electrodes. Simulation on the dynamic heat transfer and convective cooling for a vertically roosted rod- and roll-type PEDOT leg showed that the temperature difference (ΔT between the hot and cold sides of the leg was much higher in the roll than that of the rod. The PEDOT legs were integrated with n-type Bi2Te3 blocks, to give a 36-couple rigid-flexible thermoelectric generator (RF-TEG. The maximum output voltage from the 36-couple RF-TEG under a ΔT of 7.9 K was determined as 36.7 mV along with a high output power of 115 nW. A wearable RF-TEG was prepared upon the combination of the 36-couple RF-TEG with an arm warmer, to afford an output voltage of 10.6 mV, which was generated constantly and steadily from human wrist heat.

  4. Studying a multilayer material based on stainless steels and produced by hot pack rolling

    Science.gov (United States)

    Tabatchikova, T. I.; Yakovleva, I. L.; Plokhikh, A. I.; Del'gado Reina, S. Yu.

    2014-04-01

    The structure of a multilayer metal material produced from a composite blank based on sheets of the 08Kh18 and 08Kh18N10 steels by hot pack rolling has been studied using optical microscopy, as well as scanning and transmission electron microscopy. It has been found that two processing cycles are completed in the formation of a laminated structure that is characterized by structural and chemical inhomogeneities due to diffusion and relaxation processes. It has been shown that, during pack rolling, an ultradispersed structure is formed, which is a mixture of ferrite layers elongated in the direction of rolling and of packet martensite layers or layers of carbide-free bainite that has a subgrain structure.

  5. The reduction of planar anisotropy by texture modification through asymmetric rolling and annealing in AA5754

    International Nuclear Information System (INIS)

    Jin, H.; Lloyd, D.J.

    2005-01-01

    Asymmetric rolling (ASR) was applied to aluminum alloy AA5754 under various processing conditions. The deformation texture and the texture after subsequent recrystallization were studied by X-ray diffraction and electron back scattering diffraction (EBSD) in a scanning electron microscope (SEM). After unidirectional ASR, the deformation texture was rotated by around 10 deg about the transverse direction from the f.c.c. plane strain compression texture (β-fibre texture), whereas it was close to the ideal β-fibre texture after reverse-ASR. The recrystallization texture was randomised with a reduced cube {0 0 1} component, and the randomising effect is more prominent under high velocity ratio between the upper and lower rolls and reverse rolling conditions. Based on crystal plasticity theory calculations and measurements of cup earing profiles, the sheet planar anisotropy is predicted to decrease after ASR and annealing, but the mean r-value is not enhanced

  6. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-07-22

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel from...

  7. Cold energy

    Science.gov (United States)

    Wallace, John P.

    2015-12-01

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  8. Rolling Mill Hill, Nashville, TN

    Science.gov (United States)

    Rolling Mill Hill was the home to Nashville General Hospital from 1890 to the 1990s and encompassed several buildings and structures. These existing buildings of historical significance were re-used in the form of apartments. The original Trolley Barns on the site are now artists’ lofts and are home to several companies and non-profit offices. Nance Place, which entails additional buildings built on-site, is a Tax Credit Workforce Housing Development and is Platinum LEED certified.

  9. Nanogrid rolling circle DNA sequencing

    Energy Technology Data Exchange (ETDEWEB)

    Church, George M.; Porreca, Gregory J.; Shendure, Jay; Rosenbaum, Abraham Meir

    2017-04-18

    The present invention relates to methods for sequencing a polynucleotide immobilized on an array having a plurality of specific regions each having a defined diameter size, including synthesizing a concatemer of a polynucleotide by rolling circle amplification, wherein the concatemer has a cross-sectional diameter greater than the diameter of a specific region, immobilizing the concatemer to the specific region to make an immobilized concatemer, and sequencing the immobilized concatemer.

  10. Rolling Cylinder Phase 1bis

    DEFF Research Database (Denmark)

    Margheritini, Lucia

    Cylinder Phase 1: proof of concept and first optimization”, DCE report 115, ISSN 1901-726X, and it is recommended that the two are consulted together as they were firstly agreed to be in one document. The present report aims at estimate the efficiency of the Rolling Cylinder long model (previously...... optimized), by mean of physical tests in irregular waves. Several difficulties have been encountered during the testing, the biggest of witch being the extremely unfriendly torque measuring system....

  11. Rolling Contact Fatigue of Ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, Andrew A [ORNL; Wang, W. [Bournemouth University, Bournemouth, United Kingdom; Wang, Y. [Bournemouth University, Bournemouth, United Kingdom; Hadfield, M. [Bournemouth University, Bournemouth, United Kingdom; Kanematsu, W. [National Institute of Advanced Industrial Science and Technology, Japan; Kirkland, Timothy Philip [ORNL; Jadaan, Osama M. [University of Wisconsin, Platteville

    2006-09-01

    High hardness, low coefficient of thermal expansion and high temperature capability are properties also suited to rolling element materials. Silicon nitride (Si{sub 3}N{sub 4}) has been found to have a good combination of properties suitable for these applications. However, much is still not known about rolling contact fatigue (RCF) behavior, which is fundamental information to assess the lifetime of the material. Additionally, there are several test techniques that are employed internationally whose measured RCF performances are often irreconcilable. Due to the lack of such information, some concern for the reliability of ceramic bearings still remains. This report surveys a variety of topics pertaining to RCF. Surface defects (cracks) in Si{sub 3}N{sub 4} and their propagation during RCF are discussed. Five methods to measure RCF are then briefly overviewed. Spalling, delamination, and rolling contact wear are discussed. Lastly, methods to destructively (e.g., C-sphere flexure strength testing) and non-destructively identify potential RCF-limiting flaws in Si{sub 3}N{sub 4} balls are described.

  12. Fatigue Strength and Related Characteristics of Joints in 24s-t Alclad Sheet

    Science.gov (United States)

    Russell, H W; Jackson, L R; Grover, H J; Beaver, W W

    1944-01-01

    Report includes tension fatigue test results on the following types of samples of 0.040-inch alclad 24s-t: (1) monoblock sheet samples as received and after a post-aging heat treatment, (2) "sheet efficiency" samples (two equally stressed sheets joined by a single transverse row of spot welds) both as received and after post-aging, (3) spot-welded lap-joint samples as received and after post-aging, and (4) roll-welded lap-joint samples. (author)

  13. Boiling heat transfer during impingement of two or three pipe laminar jets onto moving steel sheet

    OpenAIRE

    Fujimoto, Hitoshi; Hayashi, Naoya; Nakahara, Junya; Morisawa, Kenta; Hama, Takayuki; Takuda, Hirohiko

    2016-01-01

    The impingement of pipe laminar jets is commonly used in run-out-table cooling in hot rolling mills. In this process, a moving hot steel sheet is cooled by pipe laminar array jets. When the spacing between two neighbor jets is small in the sheet width direction, flow interaction of cooling water on the sheet is inevitable, resulting in complex heat transfer phenomena. In the present study, the boiling heat transfer during the impingement of two or three pipe laminar jets onto a moving steel s...

  14. Conceptualizing Cold Disasters

    DEFF Research Database (Denmark)

    Lauta, Kristian Cedervall; Dahlberg, Rasmus; Vendelø, Morten Thanning

    2017-01-01

    conditions in a cold context, exemplified by the Arctic, and zooms in on Greenland to provide more specific background for the paper. The second part, Disasters in Cold Contexts, discusses “cold disasters” in relation to disaster theory, in order to, elucidate how cold disasters challenge existing...

  15. Anesthesia Fact Sheet

    Science.gov (United States)

    ... Education About NIGMS NIGMS Home > Science Education > Anesthesia Anesthesia Tagline (Optional) Middle/Main Content Area En español ... Version (464 KB) Other Fact Sheets What is anesthesia? Anesthesia is a medical treatment that prevents patients ...

  16. Global ice sheet modeling

    Energy Technology Data Exchange (ETDEWEB)

    Hughes, T.J.; Fastook, J.L. [Univ. of Maine, Orono, ME (United States). Institute for Quaternary Studies

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed.

  17. Global ice sheet modeling

    International Nuclear Information System (INIS)

    Hughes, T.J.; Fastook, J.L.

    1994-05-01

    The University of Maine conducted this study for Pacific Northwest Laboratory (PNL) as part of a global climate modeling task for site characterization of the potential nuclear waste respository site at Yucca Mountain, NV. The purpose of the study was to develop a global ice sheet dynamics model that will forecast the three-dimensional configuration of global ice sheets for specific climate change scenarios. The objective of the third (final) year of the work was to produce ice sheet data for glaciation scenarios covering the next 100,000 years. This was accomplished using both the map-plane and flowband solutions of our time-dependent, finite-element gridpoint model. The theory and equations used to develop the ice sheet models are presented. Three future scenarios were simulated by the model and results are discussed

  18. Structural Biology Fact Sheet

    Science.gov (United States)

    ... beta sheets (blue; thinner, tangled strands). Credit: RCSB Protein Data Bank. Even though proteins are strings of amino acids, ... structure of more than 122,000 proteins. The Protein Data Bank stores these structures and gives scientists access to ...

  19. Sepsis Fact Sheet

    Science.gov (United States)

    ... Education About NIGMS NIGMS Home > Science Education > Sepsis Sepsis Tagline (Optional) Middle/Main Content Area PDF Version ( ... KB) En español Other Fact Sheets What is sepsis? Sepsis is a serious medical condition. It is ...

  20. Respirator Fact Sheet

    Science.gov (United States)

    ... to protect myself, my family, and/or my employees? If available and used correctly, a respirator can ... Respirator Fact Sheet [PDF - 706 KB] Follow NIOSH Facebook Flickr Pinterest Twitter YouTube NIOSH Homepage NIOSH A- ...

  1. Fabrication of seamless calandria tubes by cold pilgering route using 3-pass and 2-pass schedules

    Science.gov (United States)

    Saibaba, N.

    2008-12-01

    Calandria tube is a large diameter, extremely thin walled zirconium alloy tube which has diameter to wall thickness ratio as high as 90-95. Such tubes are conventionally produced by the 'welded route', which involves extrusion of slabs followed by a series of hot and cold rolling passes, intermediate anneals, press forming of sheets into circular shape and closing the gap by TIG welding. Though pilgering is a well established process for the fabrication of seamless tubes, production of extremely thin walled tubes offers several challenges during pilgering. Nuclear fuel complex (NFC), Hyderabad, has successfully developed a process for the production of Zircaloy-4 calandria tubes by adopting the 'seamless route' which involves hot extrusion of mother blanks followed by three-pass pilgering or two-pass pilgering schedules. This paper deals with standardization of the seamless route processes for fabrication of calandria tubes, comparison between the tubes produced by 2-pass and 3-pass pilgering schedules, role of ultrasonic test charts for control of process parameters, development of new testing methods for burst testing and other properties.

  2. Energy information sheets

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-07-01

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the public. The Energy Information Sheets was developed to provide general information on various aspects of fuel production, prices, consumption, and capability. Additional information on related subject matter can be found in other Energy Information Administration (EIA) publications as referenced at the end of each sheet.

  3. LANL Experience Rolling Zr-Clad LEU-10Mo Foils for AFIP-7

    Energy Technology Data Exchange (ETDEWEB)

    Hammon, Duncan L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clarke, Kester D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Alexander, David J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Kennedy, Patrick K. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Edwards, Randall L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Duffield, Andrew N. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dombrowski, David E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-05-29

    The cleaning, canning, rolling and final trimming of Low Enriched Uranium-10 wt. pct. Molybdenum (LEU-10Mo) foils for ATR (Advanced Test Reactor) fuel plates to be used in the AFIP-7 (ATR Full Size Plate In Center Flux Trap Position) experiments are summarized. Six Zr-clad foils were produced from two LEU-10Mo castings supplied to Los Alamos National Laboratory (LANL) by Y-12 National Security Complex. Details of cleaning and canning procedures are provided. Hot- and cold-rolling results are presented, including rolling schedules, images of foils in-process, metallography and local compositions of regions of interest, and details of final foil dimensions and process yield. This report was compiled from the slides for the presentation of the same name given by Duncan Hammon on May 12, 2011 at the AFIP-7 Lessons Learned meeting in Salt Lake City, UT, with Los Alamos National Laboratory document number LA-UR 11-02898.

  4. Roll-to-roll slot-die coating of 400 mm wide, flexible, transparent Ag nanowire films for flexible touch screen panels.

    Science.gov (United States)

    Kim, Dong-Ju; Shin, Hae-In; Ko, Eun-Hye; Kim, Ki-Hyun; Kim, Tae-Woong; Kim, Han-Ki

    2016-09-28

    We report fabrication of large area Ag nanowire (NW) film coated using a continuous roll-to-roll (RTR) slot die coater as a viable alternative to conventional ITO electrodes for cost-effective and large-area flexible touch screen panels (TSPs). By controlling the flow rate of shear-thinning Ag NW ink in the slot die, we fabricated Ag NW percolating network films with different sheet resistances (30-70 Ohm/square), optical transmittance values (89-90%), and haze (0.5-1%) percentages. Outer/inner bending, twisting, and rolling tests as well as dynamic fatigue tests demonstrated that the mechanical flexibility of the slot-die coated Ag NW films was superior to that of conventional ITO films. Using diamond-shape patterned Ag NW layer electrodes (50 Ohm/square, 90% optical transmittance), we fabricated 12-inch flexible film-film type and rigid glass-film-film type TSPs. Successful operation of flexible TSPs with Ag NW electrodes indicates that slot-die-coated large-area Ag NW films are promising low cost, high performance, and flexible transparent electrodes for cost-effective large-area flexible TSPs and can be substituted for ITO films, which have high sheet resistance and are brittle.

  5. Roll-to-roll slot-die coating of 400 mm wide, flexible, transparent Ag nanowire films for flexible touch screen panels

    Science.gov (United States)

    Kim, Dong-Ju; Shin, Hae-In; Ko, Eun-Hye; Kim, Ki-Hyun; Kim, Tae-Woong; Kim, Han-Ki

    2016-09-01

    We report fabrication of large area Ag nanowire (NW) film coated using a continuous roll-to-roll (RTR) slot die coater as a viable alternative to conventional ITO electrodes for cost-effective and large-area flexible touch screen panels (TSPs). By controlling the flow rate of shear-thinning Ag NW ink in the slot die, we fabricated Ag NW percolating network films with different sheet resistances (30-70 Ohm/square), optical transmittance values (89-90%), and haze (0.5-1%) percentages. Outer/inner bending, twisting, and rolling tests as well as dynamic fatigue tests demonstrated that the mechanical flexibility of the slot-die coated Ag NW films was superior to that of conventional ITO films. Using diamond-shape patterned Ag NW layer electrodes (50 Ohm/square, 90% optical transmittance), we fabricated 12-inch flexible film-film type and rigid glass-film-film type TSPs. Successful operation of flexible TSPs with Ag NW electrodes indicates that slot-die-coated large-area Ag NW films are promising low cost, high performance, and flexible transparent electrodes for cost-effective large-area flexible TSPs and can be substituted for ITO films, which have high sheet resistance and are brittle.

  6. A comparison of impulse drying to double felted pressing on pilot- scale shoe presses and roll presses. Progress report, No. 6

    Energy Technology Data Exchange (ETDEWEB)

    Orloff, D.I.

    1992-08-01

    Pilot-scale shoe press and roll press experiments have been conducted to compare impulse drying and double felted pressing. Both ceramic coated and Beloit Type C press rolls have been evaluated. The experiments show that impulse drying can provide significantly higher outgoing solids than double felled pressing at the same impulse. For example, at an impulse of 0.234 MPa seconds (34 psi seconds), sheets at an ingoing solids of 52% were impulse dried (using the Beloit Type C press roll) to 68% solids while optimized double felled pressing could only yield press dryness of, at most, 60%.

  7. Annealing of (DU-10Mo)-Zr Co-Rolled Foils

    Energy Technology Data Exchange (ETDEWEB)

    Pacheco, Robin Montoya [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Alexander, David John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mccabe, Rodney James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clarke, Kester Diederik [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Scott, Jeffrey E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Montalvo, Joel Dwayne [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Papin, Pallas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Ansell, George S. [Colorado School of Mines, Golden, CO (United States)

    2017-01-20

    Producing uranium-10wt% molybdenum (DU-10Mo) foils to clad with Al first requires initial bonding of the DU-10Mo foil to zirconium (Zr) by hot rolling, followed by cold rolling to final thickness. Rolling often produces wavy (DU-10Mo)-Zr foils that should be flattened before further processing, as any distortions could affect the final alignment and bonding of the Al cladding to the Zr co-rolled surface layer; this bonding is achieved by a hot isostatic pressing (HIP) process. Distortions in the (DU-10Mo)-Zr foil may cause the fuel foil to press against the Al cladding and thus create thinner or thicker areas in the Al cladding layer during the HIP cycle. Post machining is difficult and risky at this stage in the process since there is a chance of hitting the DU-10Mo. Therefore, it is very important to establish a process to flatten and remove any waviness. This study was conducted to determine if a simple annealing treatment could flatten wavy foils. Using the same starting material (i.e. DU-10Mo coupons of the same thickness), five different levels of hot rolling and cold rolling, combined with five different annealing treatments, were performed to determine the effect of these processing variables on flatness, bonding of layers, annealing response, microstructure, and hardness. The same final thickness was reached in all cases. Micrographs, textures, and hardness measurements were obtained for the various processing combinations. Based on these results, it was concluded that annealing at 650°C or higher is an effective treatment to appreciably reduce foil waviness.

  8. Secondary recrystallization behavior in a twin-roll cast grain-oriented electrical steel

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hong-Yu; Liu, Hai-Tao, E-mail: liuht@ral.neu.edu.cn; Wang, Yin-Ping; Wang, Guo-Dong

    2017-04-15

    The microstructure and texture evolution along the processing was investigated with a particular focus on the secondary recrystallization behavior in a 0.23 mm-thick twin-roll cast grain-oriented electrical steel. A striking feature is that Goss orientation originated during twin-roll casting as a result of shear deformation and it was further enhanced during hot rolling and normalizing. After primary recrystallization annealing, a homogeneous microstructure associated with a sharp γ-fiber texture was produced. During secondary recrystallization annealing, the γ-fiber texture was first strengthened and weakened with increasing temperature prior to the onset of secondary recrystallization. Goss grains always exhibited more 20–45° misoriented boundaries than the matrix. The matrix was quite stable during secondary recrystallization with the aid of dense inhibitors. Finally, a complete secondary recrystallization microstructure consisting of large Goss grains was produced. The grain boundary characteristics distribution indicated that the high energy model was responsible for the abnormal growth of Goss grains under the present conditions. - Highlights: • A 0.23 mm twin-roll cast grain-oriented silicon steel sheet was produced. • Goss orientation originated during twin-roll casting. • Secondary recrystallization behavior was briefly investigated. • γ-fiber texture was enhanced prior to the onset of secondary recrystallization. • A complete secondary recrystallization microstructure was produced.

  9. How rolling forecasting facilitates dynamic, agile planning.

    Science.gov (United States)

    Miller, Debra; Allen, Michael; Schnittger, Stephanie; Hackman, Theresa

    2013-11-01

    Rolling forecasting may be used to replace or supplement the annual budget process. The rolling forecast typically builds on the organization's strategic financial plan, focusing on the first three years of plan projections and comparing the strategic financial plan assumptions with the organization's expected trajectory. Leaders can then identify and respond to gaps between the rolling forecast and the strategic financial plan on an ongoing basis.

  10. Through-thickness texture gradient in continuous cast AA 5052 aluminum alloy sheet

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.C. [Department of Chemical and Materials Engineering, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)], E-mail: wcliu@engr.uky.edu; Radhakrishnan, B. [Oak Ridge National Laboratory, P.O. Box 2008, MS-6140, Oak Ridge, TN 37831-6140 (United States); Li, Z. [Aleris International Inc., 1505 Bull Lea Road, Lexington, KY 40511 (United States); Morris, J.G. [Department of Chemical and Materials Engineering, University of Kentucky, 177 Anderson Hall, Lexington, KY 40506 (United States)

    2008-01-15

    The development of through-thickness texture gradient during continuous cast (CC) processing of AA 5052 aluminum alloy was investigated by X-ray diffraction. The CC slab and the hot bands after each of three rolling passes were obtained from an industrial CC processing operation. The results show that a through-thickness texture gradient exists near the surface after the first pass. The subsurface layer exhibits a very weak texture, while the center layer shows the {beta} fiber rolling texture. After the third pass, a strong {beta} fiber rolling texture is obtained at different through-thickness layers. The roll-gap geometry does not produce any shear deformation at the intermediate layer. After recrystallization annealing, the through-thickness texture gradient still exists in the AA 5052 aluminum alloy sheets. As the measured position moves towards the center from the surface, the cube recrystallization texture strengthens.

  11. Corpuscular slow-roll inflation

    Science.gov (United States)

    Casadio, Roberto; Giugno, Andrea; Giusti, Andrea

    2018-01-01

    We show that a corpuscular description of gravity can lead to an inflationary scenario similar to Starobinsky's model without requiring the introduction of the inflaton field. All relevant properties are determined by the number of gravitons in the cosmological condensate or, equivalently, by their Compton length. In particular, the relation between the Hubble parameter H and its time derivative H ˙ required by cosmic microwave background observations at the end of inflation, as well as the (minimum) initial value of the slow-roll parameter, are naturally obtained from the Compton size of the condensate.

  12. Texture evolution of experimental silicon steel grades. Part I: Hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Sandoval Robles, J.A., E-mail: jsandoval.uanl@yahoo.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Salas Zamarripa, A.; Guerrero Mata, M.P. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Ave. Universidad S/N, Cd. Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66450 (Mexico); Cabrera, J. [Universitat Politècnica de Catalunya, Departament de Ciència dels Materials I Enginyeria Metal-lúrgica, Av. Diagonal 647, Barcelona 08028 (Spain)

    2017-05-01

    The metallurgical understanding of the deformation processes during the fabrication of non-oriented electrical steels plays a key role in improving their final properties. Texture control and optimization is critical in these steels for the enhancement of their magnetic properties. The aim of the present work is to study the texture evolution of six non-oriented experimental silicon steel grades during hot rolling. These steels were low carbon steel with a silicon content from 0.5 to 3.0 wt%. The first rolling schedule was performed in the austenitic (γ-Fe) region for the steel with a 0.5 wt% of silicon content, while the 1.0 wt% silicon steel was rolled in the two-phase (α+γ) region. Steels with higher silicon content were rolled in the ferritic (α-Fe) region. The second rolling schedule was performed in the α-Fe region. Samples of each stage were analyzed by means of Electron Backscatter Diffraction (EBSD). Findings showed that the texture was random and heterogeneous in all samples after 60% of rolling reduction, which is due to the low deformation applied during rolling. After the second rolling program, localized deformation and substructured grains near to surface were observed in all samples. The Goss {110}<001>texture-component was found in the 0.5 and 1.0 wt.-%silicon steels. This is due to the thermomechanical conditions and the corresponding hot band microstructure obtained after the first program. Moreover, the α<110>//RD and the γ <111>//ND fiber components of the texture presented a considerable increment as the silicon content increases. Future research to be published soon will be related to the texture evolution during the cold-work rolling process. - Highlights: • We analyze six silicon steel experimental grades alloys trough the rolling process. • Material was subjected to a hot deformation process in the α-γ region. • No recrystalization was observed during-after the rolling schedules. • Rise of the magnetic texture components

  13. Spray Rolling Aluminum Strip for Transportation Applications

    Energy Technology Data Exchange (ETDEWEB)

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  14. Radiometric study of creep in ingot rolling

    International Nuclear Information System (INIS)

    Kubicek, P.; Zamyslovsky, Z.; Uherek, J.

    The radiometric study of creep during ingot rolling performed in the rolling mill of the Vitkovice Iron and Steel Works and the first results are described. Selected sites in 3 to 8 ton ingots were labelled with 2 to 3.7x10 5 Bq of 60 Co and after rolling into blocks, the transposition of the labelled sites of the ingots was investigated. The results indicate creep during rolling, local extension in certain sites under study and help to determine the inevitable bottom crop incurred in the forming. Finally, the requirements put on the radiometric apparatus for the next stages of technological research are presented. (author)

  15. Study of the structure of intermetalics from Fe - Al system after the hot rolling

    Directory of Open Access Journals (Sweden)

    M. Jabłońska

    2015-10-01

    Full Text Available This paper presents the results of structure analysis of Fe - Al alloys after hot rolling deformation. Microstructure analysis were performed before and after deformation using a scanning transmission electron microscopy (STEM technique. The detailed quantities research of the structures was conducted using scanning electron microscopy (SEM equipped with the gun with cold field emission and the detector of electron back scattering diffraction (EBSD.

  16. Integrated Multimotor Electrical DC Drive for Metallurgical Rolling Table

    Directory of Open Access Journals (Sweden)

    Gała Marek

    2015-06-01

    Full Text Available A drive system of a section of a metallurgical rolling table consisting of six dc motors, 2220 amperes of total current, fed from a single ABB reversible thyristor converter has been described in this paper. Autonomous excitation circuits of the motors are fed from independent thyristor converters working in the so called MULTIFEX system linked with a supervisory high power converter. There are presented schemes of the DSL communication realized by FEX excitation cards of the motors using the SDSC card of the DCS-800-S02 converter and logic control system based on a PLC controller. The parameterization of the DCS-800 converter and the DCF 803 excitation systems was conducted using the DriveWindow software tool. Significant waveforms of voltages, currents and the estimated motor velocity are described and presented for the idle run as well as during transporting sheets discharged from a pusher furnace.

  17. 21 CFR 136.110 - Bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Bread, rolls, and buns. 136.110 Section 136.110... Bread, rolls, and buns. (a) Bread, white bread, and rolls, white rolls, or buns, and white buns are the... be additional optional ingredients in the bread, rolls, or buns. All ingredients in any flour...

  18. Rolling into spatial disorientation: Simulator demonstration of the post-roll (Gillingham) illusion

    NARCIS (Netherlands)

    Nooij, S.A.E.; Groen, E.L.

    2011-01-01

    Introduction: Spatial disorientation (SD) is still a contributing factor in many aviation accidents, stressing the need for adequate SD training scenarios. In this article we focused on the post-roll effect (the sensation of rolling back after a roll maneuver, such as an entry of a coordinated turn)

  19. Microstructural evolution modelling of low carbon steel sheets during continuous annealing. Prediction of the mechanical properties

    International Nuclear Information System (INIS)

    Petite, M.M.; Monsalve, A.; Gutierrez, I.; Zaitegui, J.; Larburu, J.I.

    1998-01-01

    A model has been developed which allows the prediction of both, the evolution of the microstructure during continuous annealing and the final mechanical properties as a function of the steel composition, the variables defining the annealing cycle and those during hot and cold rolling. (Author) 10 refs

  20. Cold Stress and the Cold Pressor Test

    Science.gov (United States)

    Silverthorn, Dee U.; Michael, Joel

    2013-01-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This…

  1. Safety advice sheets

    CERN Multimedia

    HSE Unit

    2013-01-01

    You never know when you might be faced with questions such as: when/how should I dispose of a gas canister? Where can I find an inspection report? How should I handle/store/dispose of a chemical substance…?   The SI section of the DGS/SEE Group is primarily responsible for safety inspections, evaluating the safety conditions of equipment items, premises and facilities. On top of this core task, it also regularly issues “Safety Advice Sheets” on various topics, designed to be of assistance to users but also to recall and reinforce safety rules and procedures. These clear and concise sheets, complete with illustrations, are easy to display in the appropriate areas. The following safety advice sheets have been issued so far: Other sheets will be published shortly. Suggestions are welcome and should be sent to the SI section of the DGS/SEE Group. Please send enquiries to general-safety-visits.service@cern.ch.

  2. Springback analysis on AA 6061 aluminum alloy sheets

    Science.gov (United States)

    Ramulu, Perumalla Janaki; Rao, P. Srinivasa; Yimer, Wassihun

    2016-10-01

    In automotive industry, sheet metal forming process play a key role with respect to economy and weight reduction ratio. In sheet metal forming, one of the operations is bending operation in which sheet will not go under sever deformation. The end components are made by applying the continuous load on the sheet in the bending process. In bending process, elastic limits of materials are exceeded, but flow limit thereof cannot be exceeded. Therefore, the material still keeps a portion of its original flexibility character. When the load is released, the material on forcing compress side tries to enlarge, whereas the material on tensile side tries to shrink. As a result, the material tries to spring back and the bended material by flexing slightly tries to open. Springback varies according to thickness of the material, material and process parameters, type of material, period when punch load stays on the material, dimensions of die, force applied, and bending radius. In order to make bending at a desired angle, springback amounts should be avoided. In the present work, experimentation on AA 6061 alloy sheet springback analysis has done with seven different rolling directions. Results are noted with respect to load, displacement, and die angle on the springback effect. It observed that springback affect is existed notably in the AA 6061 alloys with respect to die angle.

  3. Robust Tension Control of Strip for 5-Stand Tandem Cold Mills

    Directory of Open Access Journals (Sweden)

    Behrooz Shafiei

    2014-01-01

    Full Text Available Tandem cold rolling process is a nonlinear complex system with external and internal uncertainties and significant disturbances. The improvement in the quality of the final output depends on the control strategy of centerline thickness and interstand tension. This paper focuses on interstand tension control problem in 5-stand tandem cold rolling mills. Tension dynamics can be described by a nominal model perturbed by parametric uncertainties. In order to overcome the model uncertainties and external disturbances, suboptimal H∞ and μ controllers are proposed and the Hankel-norm approximation is used to reduce the order of μ controller. The performance of the proposed controllers is demonstrated by some simulations.

  4. Cold denaturation of the HIV-1 protease monomer

    DEFF Research Database (Denmark)

    Rösner, Heike Ilona; Caldarini, Martina; Prestel, Andreas

    2017-01-01

    The HIV-1-protease is a complex protein which in its active form adopts a homodimer dominated by -sheet structures. We have discovered a cold-denatured state of the monomeric subunit of HIV-1-protease which is populated above 0ºC and therefore directly accessible to various spectroscopic...

  5. Energy information sheets

    Energy Technology Data Exchange (ETDEWEB)

    1993-12-02

    The National Energy Information Center (NEIC), as part of its mission, provides energy information and referral assistance to Federal, State, and local governments, the academic community, business and industrial organizations, and the general public. Written for the general public, the EIA publication Energy Information Sheets was developed to provide information on various aspects of fuel production, prices, consumption and capability. The information contained herein pertains to energy data as of December 1991. Additional information on related subject matter can be found in other EIA publications as referenced at the end of each sheet.

  6. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-10-12

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-384 and 731-TA-806-808 (Second Review)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from...

  7. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2010-04-01

    ...)] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel... are Brazil, Japan, and Russia. (3) The Domestic Like Product is the domestically produced product or...

  8. Cold and Cough Medicines

    Science.gov (United States)

    ... What can you do for your cold or cough symptoms? Besides drinking lots of fluids and getting ... medicines. There are lots of different cold and cough medicines, and they do different things. Nasal decongestants - ...

  9. The plasma sheet and boundary layers under northward IMF: A multi-point and multi-instrument perspective

    Czech Academy of Sciences Publication Activity Database

    Taylor, M. G. G. T.; Lavraud, B.; Escoubet, C. P.; Milan, S.E.; Nykyri, K.; Dunlop, M. W.; Davies, J.A.; Friedel, R.H.W.; Frey, H.; Bogdanova, Y.V.; Asnes, A.; Laakso, H.; Trávníček, Pavel M.; Masson, A.; Opgenoorth, H.; Vallat, C.; Fazakerley, A. N.; Lahiff, A.; Owen, C. J.; Pitout, F.; Pu, Y.; Shen, C.; Zong, Q.-G.; Rème, H.; Scudder, J. D.; Zhang, T. L.

    2008-01-01

    Roč. 41, č. 10 (2008), s. 1619-1629 ISSN 0273-1177 Institutional research plan: CEZ:AV0Z10030501 Keywords : plasma sheet * magnetopshere * cold dense plasma sheet Subject RIV: BN - Astronomy, Celestial Mechanics, Astrophysics Impact factor: 0.860, year: 2008

  10. Pipe Rolling from Continuous Cast Metal

    International Nuclear Information System (INIS)

    Zhordania, I.; Chkhartishvili, I.; Lordkipanidze, J.; Melashvili, Z.; Papava, K.; Khundadze, K.

    2007-01-01

    The approach to manufacturing of high quality pipes as a result of solid and hollow billet rolling from continuous cast metal is shown. Optimal parameters of piercing, temperature of piercing and piercing rolling mill rollers speed have been experimentally established. (author)

  11. Contact fatigue in rolling-element bearings

    CSIR Research Space (South Africa)

    Fernandes, PJL

    1997-06-01

    Full Text Available Surface contact fatigue is a common cause of failure in rolling-element bearings. The extent of damage observed depends on the contact loads, the curvature of the rolling elements, and the relative motion between the contacting surfaces...

  12. Computer-aided design of rolling mills

    Indian Academy of Sciences (India)

    In the design of rolling mills equipment, computer-aided design has been widely used. The available software, which covers both steady state and dynamic analysis of items such as mill stands, drive systems, manipulators, cooling beds, roll cooling, and automatic gauge control systems, is reviewed with special reference to ...

  13. CRITICAL WAVE EPISODES FOR ASSESSMENT OF ROLL

    DEFF Research Database (Denmark)

    Jensen, Jørgen Juncher; Pedersen, Preben Terndrup

    2006-01-01

    The statistical distribution of parametric induced roll angles is estimated using the first order reliability method (FORM), well-known from structural reliability problems. To illustrate the proposed procedure the roll motion is modeled by a simplified non-linear procedure taking into account...

  14. Setup of a Parameterized FE Model for the Die Roll Prediction in Fine Blanking using Artificial Neural Networks

    Science.gov (United States)

    Stanke, J.; Trauth, D.; Feuerhack, A.; Klocke, F.

    2017-09-01

    Die roll is a morphological feature of fine blanked sheared edges. The die roll reduces the functional part of the sheared edge. To compensate for the die roll thicker sheet metal strips and secondary machining must be used. However, in order to avoid this, the influence of various fine blanking process parameters on the die roll has been experimentally and numerically studied, but there is still a lack of knowledge on the effects of some factors and especially factor interactions on the die roll. Recent changes in the field of artificial intelligence motivate the hybrid use of the finite element method and artificial neural networks to account for these non-considered parameters. Therefore, a set of simulations using a validated finite element model of fine blanking is firstly used to train an artificial neural network. Then the artificial neural network is trained with thousands of experimental trials. Thus, the objective of this contribution is to develop an artificial neural network that reliably predicts the die roll. Therefore, in this contribution, the setup of a fully parameterized 2D FE model is presented that will be used for batch training of an artificial neural network. The FE model enables an automatic variation of the edge radii of blank punch and die plate, the counter and blank holder force, the sheet metal thickness and part diameter, V-ring height and position, cutting velocity as well as material parameters covered by the Hensel-Spittel model for 16MnCr5 (1.7131, AISI/SAE 5115). The FE model is validated using experimental trails. The results of this contribution is a FE model suitable to perform 9.623 simulations and to pass the simulated die roll width and height automatically to an artificial neural network.

  15. Influence of temperature fluctuations on equilibrium ice sheet volume

    Science.gov (United States)

    Bøgeholm Mikkelsen, Troels; Grinsted, Aslak; Ditlevsen, Peter

    2018-01-01

    Forecasting the future sea level relies on accurate modeling of the response of the Greenland and Antarctic ice sheets to changing temperatures. The surface mass balance (SMB) of the Greenland Ice Sheet (GrIS) has a nonlinear response to warming. Cold and warm anomalies of equal size do not cancel out and it is therefore important to consider the effect of interannual fluctuations in temperature. We find that the steady-state volume of an ice sheet is biased toward larger size if interannual temperature fluctuations are not taken into account in numerical modeling of the ice sheet. We illustrate this in a simple ice sheet model and find that the equilibrium ice volume is approximately 1 m SLE (meters sea level equivalent) smaller when the simple model is forced with fluctuating temperatures as opposed to a stable climate. It is therefore important to consider the effect of interannual temperature fluctuations when designing long experiments such as paleo-spin-ups. We show how the magnitude of the potential bias can be quantified statistically. For recent simulations of the Greenland Ice Sheet, we estimate the bias to be 30 Gt yr-1 (24-59 Gt yr-1, 95 % credibility) for a warming of 3 °C above preindustrial values, or 13 % (10-25, 95 % credibility) of the present-day rate of ice loss. Models of the Greenland Ice Sheet show a collapse threshold beyond which the ice sheet becomes unsustainable. The proximity of the threshold will be underestimated if temperature fluctuations are not taken into account. We estimate the bias to be 0.12 °C (0.10-0.18 °C, 95 % credibility) for a recent estimate of the threshold. In light of our findings it is important to gauge the extent to which this increased variability will influence the mass balance of the ice sheets.

  16. Analytical method for establishing indentation rolling resistance

    Science.gov (United States)

    Gładysiewicz, Lech; Konieczna, Martyna

    2018-01-01

    Belt conveyors are highly reliable machines able to work in special operating conditions. Harsh environment, long distance of transporting and great mass of transported martials are cause of high energy usage. That is why research in the field of belt conveyor transportation nowadays focuses on reducing the power consumption without lowering their efficiency. In this paper, previous methods for testing rolling resistance are described, and new method designed by authors was presented. New method of testing rolling resistance is quite simple and inexpensive. Moreover it allows to conduct the experimental tests of the impact of different parameters on the value of indentation rolling resistance such as core design, cover thickness, ambient temperature, idler travel frequency, or load value as well. Finally results of tests of relationship between rolling resistance and idler travel frequency and between rolling resistance and idler travel speed was presented.

  17. Ice Sheets & Ice Cores

    DEFF Research Database (Denmark)

    Mikkelsen, Troels Bøgeholm

    Since the discovery of the Ice Ages it has been evident that Earth’s climate is liable to undergo dramatic changes. The previous climatic period known as the Last Glacial saw large oscillations in the extent of ice sheets covering the Northern hemisphere. Understanding these oscillations known...

  18. Pseudomonas - Fact Sheet

    OpenAIRE

    Public Health Agency

    2012-01-01

    Fact sheet on Pseudomonas, including:What is Pseudomonas?What infections does it cause?Who is susceptible to pseudomonas infection?How will I know if I have pseudomonas infection?How can Pseudomonas be prevented from spreading?How can I protect myself from Pseudomonas?How is Pseudomonas infection treated?

  19. Collisionless current sheet equilibria

    Science.gov (United States)

    Neukirch, T.; Wilson, F.; Allanson, O.

    2018-01-01

    Current sheets are important for the structure and dynamics of many plasma systems. In space and astrophysical plasmas they play a crucial role in activity processes, for example by facilitating the release of magnetic energy via processes such as magnetic reconnection. In this contribution we will focus on collisionless plasma systems. A sensible first step in any investigation of physical processes involving current sheets is to find appropriate equilibrium solutions. The theory of collisionless plasma equilibria is well established, but over the past few years there has been a renewed interest in finding equilibrium distribution functions for collisionless current sheets with particular properties, for example for cases where the current density is parallel to the magnetic field (force-free current sheets). This interest is due to a combination of scientific curiosity and potential applications to space and astrophysical plasmas. In this paper we will give an overview of some of the recent developments, discuss their potential applications and address a number of open questions.

  20. Ethanol Basics (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2015-01-01

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  1. Rubella - Fact Sheet for Parents

    Science.gov (United States)

    ... and 4 through 6 years Fact Sheet for Parents Color [2 pages] Español: Rubéola The best way ... according to the recommended schedule. Fact Sheets for Parents Diseases and the Vaccines that Prevent Them Chickenpox ...

  2. Design and analysis of roll cage

    Science.gov (United States)

    Angadi, Gurusangappa; Chetan, S.

    2018-04-01

    Wildlife fire fighting vehicles are used to extinguish fires in forests, in this process vehicles face falling objects like rocks, tree branches and other objects. Also due to uneven conditions of the terrain like cliff edges, uneven surfaces etc. makes the vehicle to roll over and these can cause injuries to both the driver and the operator. Roll over of a vehicle is a common incident which makes fatal injuries to the operator and also stands next to the crash accidents. In order to reduce the injury level and continuous roll over of the vehicle it is necessary to equip suitable roll cage according to standards of vehicle. In this present work roll cage for pump operator in wildfire fighting vehicle is designed and analysis is carried out in computer simulated environment when seating position of operator seated outside of the cabin. According to NFPA 1906 standards wildlife fire apparatus, Design and Test procedures that are carried out in Hyperworks maintaining SAE J1194.1983 standards. G load case, roof crush analysis and pendulum impact analysis tests are carried out on roll cage to ensure the saftey of design. These load cases are considerd to satisfy the situation faced in forest terrain. In these test procedures roll cage is analysed for stresses and deformation in various load cases. After recording results these are compared with standards mentioned in SAE J1194.1983.

  3. Ground roll attenuation by synchrosqueezed curvelet transform

    Science.gov (United States)

    Liu, Zhao; Chen, Yangkang; Ma, Jianwei

    2018-04-01

    Ground roll is a type of coherent noise in land seismic data that has low frequency, low velocity and high amplitude. It damages reflection events that contain important information about subsurface structures, hence the removal of ground roll is a crucial step in seismic data processing. A suitable transform is needed for removal of ground roll. Curvelet transform is an effective sparse transform that optimally represents seismic events. In addition, the curvelets can provide a multiscale and multidirectional decomposition of the input data in time-frequency and angular domain, which can help distinguish between ground roll and useful signals. In this paper, we apply synchrosqueezed curvelet transform (SSCT) for ground roll attenuation. The synchrosqueezing technique in SSCT is used to precisely reallocate the energy of local wave vectors in order to separate ground roll from the original data with higher resolution and higher fidelity. Examples of synthetic and field seismic data reveal that SSCT performs well in the suppression of aliased and non-aliased ground roll while preserving reflection waves, in comparison with high-pass filtering, wavelet and curvelet methods.

  4. How cold is cold dark matter?

    International Nuclear Information System (INIS)

    Armendariz-Picon, Cristian; Neelakanta, Jayanth T.

    2014-01-01

    If cold dark matter consists of particles, these must be non-interacting and non-relativistic by definition. In most cold dark matter models however, dark matter particles inherit a non-vanishing velocity dispersion from interactions in the early universe, a velocity that redshifts with cosmic expansion but certainly remains non-zero. In this article, we place model-independent constraints on the dark matter temperature to mass ratio, whose square root determines the dark matter velocity dispersion. We only assume that dark matter particles decoupled kinetically while non-relativistic, when galactic scales had not entered the horizon yet, and that their momentum distribution has been Maxwellian since that time. Under these assumptions, using cosmic microwave background and matter power spectrum observations, we place upper limits on the temperature to mass ratio of cold dark matter today (away from collapsed structures). These limits imply that the present cold dark matter velocity dispersion has to be smaller than 54 m/s. Cold dark matter has to be quite cold, indeed

  5. Effect of cold work and processing orientation on the SCC behavior of Alloy 600

    International Nuclear Information System (INIS)

    Moshier, W.C.; Brown, C.M.

    1999-01-01

    Cold work accelerates SCC growth rates in Alloy 600. However, the variation in crack growth rates generated from cold worker material has been significant, and the effect has been difficult to quantify. A study was performed in hydrogenated water adjusted to pH 10.2 to systematically evaluate the effect of cold work on Alloy 600 as a function of temperature, amount of cold work, stress intensity factor, and processing orientation. Cold work was introduced into the material by either tensile prestraining or cold rolling plate product. Crack growth rates were determined between 252 and 360 C, stress intensity factors between 21 and 55 MPa√m, and yield strengths between 201 and 827 MPa. The material with the highest yield strength was cold rolled and tested in the longitudinal-transverse (LT) and short-transverse (ST) orientations. Crack growth rates increased with increasing temperature, stress intensity factor, and yield strength. Furthermore, crack growth rates were a strong function of the processing orientation in the cold rolled plate, with growth rates being approximately an order of magnitude greater in the ST orientation compared to the LT orientation. Crack growth rates in the LT orientation were measured between 0.003 and 1.95 x 10 -9 m/s and between 0.066 and 6.3 x 10 -9 m/s in the ST orientation. Activation energies were slightly greater in the ST orientation, ranging from 154 to 191 kcal/mole, compared to activation energies between 126 and 157 kJ/mole in the LT orientation. The results of this study demonstrate that although cold work can be used to accelerate SCC, the orientation of crack growth can significantly affect the results, and must be taken into account when analyzing data from cold worked material

  6. Numerical assessment of residual formability in sheet metal products: towards design for sustainability

    Science.gov (United States)

    Falsafi, Javad; Demirci, Emrah; Silberschmidt, Vadim. V.

    2016-08-01

    A new computational scheme is presented to addresses cold recyclability of sheet- metal products. Cold recycling or re-manufacturing is an emerging area studied mostly empirically; in its current form, it lacks theoretical foundation especially in the area of sheet metals. In this study, a re-formability index was introduced based on post-manufacture residual formability in sheet metal products. This index accounts for possible levels of deformation along different strain paths based on Polar Effective Plastic Strain (PEPS) technique. PEPS is strain-path independent, hence provides a foundation for residual formability analysis. A user- friendly code was developed to implement this assessment in conjunction with advanced finite- element (FE) analysis. The significance of this approach is the advancement towards recycling of sheet metal products without melting them.

  7. Formability of Annealed Ni-Ti Shape Memory Alloy Sheet

    Science.gov (United States)

    Fann, K. J.; Su, J. Y.; Chang, C. H.

    2018-03-01

    Ni-Ti shape memory alloy has two specific properties, superelasiticity and shape memory effect, and thus is widely applied in diverse industries. To extend its application, this study attempts to investigate the strength and cold formability of its sheet blank, which is annealed at various temperatures, by hardness test and by Erichsen-like cupping test. As a result, the higher the annealing temperature, the lower the hardness, the lower the maximum punch load as the sheet blank fractured, and the lower the Erichsen-like index or the lower the formability. In general, the Ni-Ti sheet after annealing has an Erichsen-like index between 8 mm and 9 mm. This study has also confirmed via DSC that the Ni-Ti shape memory alloy possesses the austenitic phase and shows the superelasticity at room temperature.

  8. Fabrication And Mechanical Properties Of A Nanostructured Complex Aluminum Alloy By Three-Layer Stack Accumulative Roll-Bonding

    OpenAIRE

    Lee S.-H.; Lee S.R.

    2015-01-01

    A multi-layered complex aluminum alloy was successfully fabricated by three-layer stack accumulative roll bonding(ARB) process. The ARB using AA1050 and AA5052 alloy sheets was performed up to 7 cycles at ambient temperature without lubrication. The specimen processed by the ARB showed a multi-layer aluminum alloy sheet in which two aluminum alloys are alternately stacked. The grain size of the specimen decreased with the number of ARB cycles, became about 350nm in diameter after 7cycles. The...

  9. Development of a strong Goss texture during annealing of a heavily rolled Al–0.3% Cu alloy

    DEFF Research Database (Denmark)

    Wakeel, Aneela; Huang, T.L.; Wu, G.L.

    2015-01-01

    The evolution of microstructure and texture during isochronal annealing of a heavily cold rolled Al–0.3% Cu alloy has been characterized using electron backscatter diffraction. It is found that the rolling texture of this alloy is dominated by the Brass component and that recrystallization during...... annealing leads to the formation of a pronounced Goss texture. It is suggested that the development of the strong Goss texture in Al–0.3% Cu is caused by preferred growth of Goss-oriented grains into the Brass-oriented matrix....

  10. Microstructure and texture of a nano-grained complex Al alloy fabricated by accumulative roll-bonding of dissimilar Al alloys.

    Science.gov (United States)

    Lee, Seong-Hee; Jeon, Jae-Yeol; Lee, Kwang-Jin

    2013-01-01

    An ultrafine grain (UFG) complex lamella aluminum alloy sheet was successfully fabricated by ARB process using AA1050 and AA6061. The lamella thickness of the alloy became thinner and elongated to the rolling direction with increasing the number of ARB cycles. By TEM observation, it is revealed that the aspect ratio of UFGs formed by ARB became smaller with increasing the number of ARB cycles. In addition, the effect of ARB process on the development of deformation texture at the quarter thickness of ARB-processed sheets was clarified. ARB process leaded to the formation of the rolling texture with shear texture and weak cube orientation. The subdivision of the grains to the rolling direction began to occur after 3 cycles of the ARB, resulting in formation of ultrafine grains with small aspect ratio. After 5 cycles, the ultrafine grained structure with the average grain diameter of 560 nm develops in almost whole regions of the sample.

  11. Single sheet iron oxides

    DEFF Research Database (Denmark)

    Yin, Zhou

    activity. LDH single sheets have been reported to be effective sorbents, catalysts in electrochemical and photochemical reactions, and building thin films together with other nanomaterials for designing new functionalities. Here we focus on the delamination of FeII-FeIII LDHs into single sheet iron oxide...... was rapid compared to other iron oxides, reaching equilibrium within 60 minutes. Arsenic sorption and acid-base titration data could be successfully described with a 1pk Basic Stern Model (BSM). The point of zero charge was around 8. The intrinsic surface complexation equilibrium constants (log K...... became abundant at low pH. (3) Electrochemical reduction of chlorinated compounds using an SSI modified electrode. Here, the electrochemical reactivity of SSIs coated on indium tin oxide coated glass electrodes was investigated. Iron on the SSI modified electrode showed a typical Cyclic Voltammetry...

  12. Film sheet cassette

    International Nuclear Information System (INIS)

    1981-01-01

    A novel film sheet cassette is described for handling CAT photographic films under daylight conditions and facilitating their imaging. A detailed description of the design and operation of the cassette is given together with appropriate illustrations. The resulting cassette is a low-cost unit which is easily constructed and yet provides a sure light-tight seal for the interior contents of the cassette. The individual resilient fingers on the light-trap permit the ready removal of the slide plate for taking pictures. The stippled, non-electrostatic surface of the pressure plate ensures an air layer and free slidability of the film for removal and withdrawal of the film sheet. The advantage of the daylight system is that a darkroom need not be used for inserting and removing the film in and out of the cassette resulting in a considerable time saving. (U.K.)

  13. Genetic programming and cae neural networks approach for prediction of the bending capability of ZnTiCu sheets

    OpenAIRE

    Turk, R.; Peruš, I.; Kovačič, M.; Kugler, G.; Terčelj, M.

    2008-01-01

    Genetic programming (GP) and CAE NN analysis have been applied for the prediction of bending capability of rolled ZnTiCu alloy sheet. Investigation revealed that an analysis with CAE NN is faster than GP but less accurate for lower amount of data. Both methods enable good assessment of separate influencing parameters in the complex system.

  14. Biomolecular Science (Fact Sheet)

    Energy Technology Data Exchange (ETDEWEB)

    2012-04-01

    A brief fact sheet about NREL Photobiology and Biomolecular Science. The research goal of NREL's Biomolecular Science is to enable cost-competitive advanced lignocellulosic biofuels production by understanding the science critical for overcoming biomass recalcitrance and developing new product and product intermediate pathways. NREL's Photobiology focuses on understanding the capture of solar energy in photosynthetic systems and its use in converting carbon dioxide and water directly into hydrogen and advanced biofuels.

  15. Information sheets on energy

    International Nuclear Information System (INIS)

    2004-01-01

    These sheets, presented by the Cea, bring some information, in the energy domain, on the following topics: the world energy demand and the energy policy in France and in Europe, the part of the nuclear power in the energy of the future, the greenhouse gases emissions and the fight against the greenhouse effect, the carbon dioxide storage cost and the hydrogen economy. (A.L.B.)

  16. Analysis of operational indicators and ways to improve the efficiency of transport service of the rolling mills at metallurgical enterprises

    Directory of Open Access Journals (Sweden)

    Ганна Вікторовна Маслак

    2016-11-01

    Full Text Available The article analyzes the transport service of the cold rolling plant. The additional downtime of the railway carriages in the freight areas and at the station serving the plant has been defined. The factors influencing the process in question have been established. It was found that the loading process itself is carried out according to sophisticated transport technology that provides consistent service of significant amount of the rolling rolls freight areas with powerful locomotives and the supply and cleaning of the railway carriages carried out by small groups as well. It was determined that the share of transport operations is more than 55% of the total time of technological operations in the rolling mills transport and freight complexes. It has been stated that the combined actions of all these factors directly influence on operational indicators in the transport and freight complexes of rolling mills when shipping finished products, the volume of transportation increases and that is manifested as the maximum loading of the station capacities, additional downtime of railway carriages and the use of locomotive time. It has been stated that the proper estimation of transport maintenance of rolling mills becomes an important scientific and technical task. That will make it possible to work out a new approach to increasing the efficiency of transport technologies in transport and freight complexes

  17. Plasmonic color metasurfaces fabricated by a high speed roll-to-roll method

    DEFF Research Database (Denmark)

    Murthy, Swathi; Pranov, Henrik; Feidenhans'l, Nikolaj Agentoft

    2017-01-01

    Lab-scale plasmonic color printing using nano-structured and subsequently metallized surfaces have been demonstrated to provide vivid colors. However, upscaling these structures for large area manufacturing is extremely challenging due to the requirement of nanometer precision of metal thickness....... In this study, we have investigated a plasmonic color meta-surface design that can be easily upscaled. We have demonstrated the feasibility of fabrication of these plasmonic color surfaces by a high-speed roll-to-roll method, comprising roll-to-roll extrusion coating at 10 m min-1 creating a polymer foil having...... 100 nm deep pits of varying sub-wavelength diameter and pitch length. Subsequently this polymer foil was metallized and coated also by high-speed roll-to-roll methods. The perceived colors have high tolerance towards the thickness of the metal layer, when this thickness exceeds the depths of the pits...

  18. Designs rolle i brugerdreven innovation

    DEFF Research Database (Denmark)

    Mikkelsen, Mette

    2009-01-01

    Baggrunden for afhandlingen er rapporten 'Brugerdreven Innovation - resultater og anbefalinger' som er udarbejdet af FORA på vegne af Erhvervs- og Byggestyrelsen i 2005.  I denne rapport opsummeres resultaterne fra en række branchespecifikke studier af den rolle brugerdreven innovation spiller i...... anvendelsen af brugerdreven innovation i Danmark.".   Nærværende afhandling taget sit udgangspunkt i en analyse af forskellige former for brugerdreven innovation og de grænser for brugerinddragelse, som forskere som Leonard-Barton og Verganti ser. Formålet er at anskueliggøre de forskellige roller designeren...... spiller i forskellige former for brugerdreven innovation.   Horst Rittel definerer et wicked problem som en rodet problemstilling, hvor man ikke umiddelbart kan systematisere sig ud af kompleksitet, men må træffe valg, der er afgørende for såvel løsning som den måde, et problem forstås på. Med...

  19. Dynamics of a rolling robot.

    Science.gov (United States)

    Ilin, K I; Moffatt, H K; Vladimirov, V A

    2017-12-05

    Equations describing the rolling of a spherical ball on a horizontal surface are obtained, the motion being activated by an internal rotor driven by a battery mechanism. The rotor is modeled as a point mass mounted inside a spherical shell and caused to move in a prescribed circular orbit relative to the shell. The system is described in terms of four independent dimensionless parameters. The equations governing the angular momentum of the ball relative to the point of contact with the plane constitute a six-dimensional, nonholonomic, nonautonomous dynamical system with cubic nonlinearity. This system is decoupled from a subsidiary system that describes the trajectories of the center of the ball. Numerical integration of these equations for prescribed values of the parameters and initial conditions reveals a tendency toward chaotic behavior as the radius of the circular orbit of the point mass increases (other parameters being held constant). It is further shown that there is a range of values of the initial angular velocity of the shell for which chaotic trajectories are realized while contact between the shell and the plane is maintained. The predicted behavior has been observed in our experiments.

  20. NUMERICAL ANALYSIS OF SPLITTING WITHOUT WASTE BASED ON CROSS-WEDGE ROLLING IN DOUBLE ROLLING MECHANISM

    Directory of Open Access Journals (Sweden)

    Arkadiusz Tofil

    2013-03-01

    Full Text Available The article presents the results of numerical analysis of splitting without waste on the basis of cross wedge rolling in double rolling mechanism. The analysed process concerns rolling the charge of V-shaped groove, and rotary bending causing the split of the material. In the calculations a method of finite elements (FEM was used. The obtained results allowed detailed analysis of the splitting process in terms of the level of deformation, strains, material breaking, flow kinematics and strength parameters.

  1. Decision Support for the Rolling Stock Dispatcher

    DEFF Research Database (Denmark)

    Groth, Julie Jespersen

    Real-time recovery is receiving a fast growing interest in an increasingly competitive railway operation market. This thesis considers the area of rolling stock dispatching which is one of the typical real-time railway dispatching problems. All work of the thesis is based on the network...... and planning processes of the railway operator DSB S-tog a/s. In the thesis the problems existing in the railway planning process from the strategic to real-time level are briefly sketched. Network planning, line planning, timetabling, crew and rolling stock planning is outlined and relevant references...... are given. Specifically the thesis references the operation research studies based on the railway operation of DSB S-tog a/s. Subsequently the process of dispatching is outlined with a specific emphasis on rolling stock. The rolling stock recovery problem is the problem of assigning train units to train...

  2. Mathematical modeling of deformation during hot rolling

    Energy Technology Data Exchange (ETDEWEB)

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K. [Univ. of British Columbia, Vancouver, British Columbia (Canada). Centre for Metallurgical Processing Engineering

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  3. Engine Cold Start

    Science.gov (United States)

    2015-09-01

    UNCLASSIFIED UNCLASSIFIED ENGINE COLD START INTERIM REPORT TFLRF No. 469 by Douglas M. Yost Gregory A. T. Hansen U.S...not return it to the originator. UNCLASSIFIED UNCLASSIFIED ENGINE COLD START INTERIM REPORT TFLRF No. 469 by Douglas M. Yost...TITLE AND SUBTITLE Engine Cold Start 5a. CONTRACT NUMBER W56HZV-09-C-0100 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Douglas

  4. Roll-to-roll fabricated lab-on-a-chip devices

    DEFF Research Database (Denmark)

    Vig, Asger Laurberg; Mäkelä, Tapio; Majander, Päivi

    2011-01-01

    We present a high-volume fabrication technique for making polymer lab-on-a-chip devices. Microfluidic separation devices, relying on pinched flow fraction, are roll-to-roll fabricated in a cellulose acetate (CA) film at a volume of 360 devices h−1 for a cost of approximately 0.5 euro/device. The ......We present a high-volume fabrication technique for making polymer lab-on-a-chip devices. Microfluidic separation devices, relying on pinched flow fraction, are roll-to-roll fabricated in a cellulose acetate (CA) film at a volume of 360 devices h−1 for a cost of approximately 0.5 euro...

  5. Cycloidal pendulum with a rolling cylinder

    Science.gov (United States)

    Legeza, V. P.

    2012-07-01

    Free vibrations of a heavy homogeneous cylinder rolling in a cylindrical cavity whose directing curve is a brachistochrone are considered. The equation of motion of the cylinder is derived and the circular frequency of free vibrations of the cylinder center of mass is determined. An analogy between the cycloidal pendulum with a rolling cylinder and the classical cycloidal pendulum in the form of a material point is obtained.

  6. 21 CFR 136.130 - Milk bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Milk bread, rolls, and buns. 136.130 Section 136....130 Milk bread, rolls, and buns. (a) Each of the foods milk bread, milk rolls, and milk buns conforms... ingredients prescribed for bread, rolls or buns by § 136.110 except that: (1) The only moistening ingredient...

  7. 21 CFR 136.160 - Raisin bread, rolls, and buns.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Raisin bread, rolls, and buns. 136.160 Section 136....160 Raisin bread, rolls, and buns. (a) Each of the foods raisin bread, raisin rolls, and raisin buns... of ingredients prescribed for bread, rolls or buns by § 136.110, except that: (1) Not less than 50...

  8. Why Low Bounce Balls Exhibit High Rolling Resistance

    Science.gov (United States)

    Cross, Rod

    2015-01-01

    A simple experiment is described to measure the coefficient of rolling friction for a low bounce ball rolling on a horizontal surface. As observed previously by others, the coefficient increased with rolling speed. The energy loss due to rolling friction can be explained in terms of the measured coefficient of restitution for the ball, meaning…

  9. Maintenance in Railway Rolling Stock Rescheduling for Passenger Railways

    NARCIS (Netherlands)

    J.C. Wagenaar (Joris); L.G. Kroon (Leo)

    2015-01-01

    textabstractThis paper addresses the Rolling Stock Rescheduling Problem (RSRP), while taking maintenance appointments into account. After a disruption, the rolling stock of passenger trains has to be rescheduled in order to maintain a feasible rolling stock circulation. A limited number of rolling

  10. Cold fusion, Alchemist's dream

    International Nuclear Information System (INIS)

    Clayton, E.D.

    1989-09-01

    In this report the following topics relating to cold fusion are discussed: muon catalysed cold fusion; piezonuclear fusion; sundry explanations pertaining to cold fusion; cosmic ray muon catalysed cold fusion; vibrational mechanisms in excited states of D 2 molecules; barrier penetration probabilities within the hydrogenated metal lattice/piezonuclear fusion; branching ratios of D 2 fusion at low energies; fusion of deuterons into 4 He; secondary D+T fusion within the hydrogenated metal lattice; 3 He to 4 He ratio within the metal lattice; shock induced fusion; and anomalously high isotopic ratios of 3 He/ 4 He

  11. Cold fusion, Alchemist's dream

    Energy Technology Data Exchange (ETDEWEB)

    Clayton, E.D.

    1989-09-01

    In this report the following topics relating to cold fusion are discussed: muon catalysed cold fusion; piezonuclear fusion; sundry explanations pertaining to cold fusion; cosmic ray muon catalysed cold fusion; vibrational mechanisms in excited states of D{sub 2} molecules; barrier penetration probabilities within the hydrogenated metal lattice/piezonuclear fusion; branching ratios of D{sub 2} fusion at low energies; fusion of deuterons into {sup 4}He; secondary D+T fusion within the hydrogenated metal lattice; {sup 3}He to {sup 4}He ratio within the metal lattice; shock induced fusion; and anomalously high isotopic ratios of {sup 3}He/{sup 4}He.

  12. Effect of cold working and aging on high temperature deformation of high Mn stainless steel

    International Nuclear Information System (INIS)

    Yoshikawa, M.; Habara, Y.; Matsuki, R.; Aoyama, H.

    1999-01-01

    By the addition of N, the strength of high Mn stainless steel can be increased. Cold rolling and aging are effective to increase its strength further, and with those treatments this grade is often used for high temperature applications. In this study, creep deformation behavior and high temperature strength of the high Mn stainless steel in cold rolled and aged conditions are discussed as compared to Type 304 stainless steel. It has been revealed that as-rolled specimens show instant elongation at the beginning of creep tests and its amount is larger in the high Mn grade than in Type 304. Also, the creep rate of the high Mn stainless steel is smaller than that of Type 304. These facts may be related to the change in microstructure. (orig.)

  13. Cold Antimatter Plasmas, and Aspirations for Cold Antihydrogen

    Science.gov (United States)

    2002-06-24

    UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP012494 TITLE: Cold Antimatter Plasmas, and Aspirations for Cold...part numbers comprise the compilation report: ADP012489 thru ADP012577 UNCLASSIFIED Cold Antimatter Plasmas, and Aspirations for Cold Antihydrogen G...and positrons. The antiprotons come initially from the new Antiproton Decel- erator facility at CERN. Good control of such cold antimatter plasmas is

  14. Dense sheet Z-pinches

    International Nuclear Information System (INIS)

    Tetsu, Miyamoto

    1999-01-01

    The steady state and quasi-steady processes of infinite- and finite-width sheet z-pinches are studied. The relations corresponding to the Bennett relation and Pease-Braginskii current of cylindrical fiber z-pinches depend on a geometrical factor in the sheet z-pinches. The finite-width sheet z-pinch is approximated by a segment of infinite-width sheet z-pinch, if it is wide enough, and corresponds to a number of (width/thickness) times fiber z-pinch plasmas of the diameter that equals the sheet thickness. If the sheet current equals this number times the fiber current, the plasma created in the sheet z-pinches is as dense as in the fiber z-pinches. The total energy of plasma and magnetic field per unit mass is approximately equal in both pinches. Quasi-static transient processes are different in several aspects from the fiber z-pinch. No radiation collapse occurs in the sheet z-pinch. The stability is improved in the sheet z-pinches. The fusion criterions and the experimental arrangements to produce the sheet z-pinches are also discussed. (author)

  15. Roll-to-roll printed silver nanowires for increased stability of flexible ITO-free organic solar cell modules

    DEFF Research Database (Denmark)

    Benatto, Gisele Alves dos Reis; Roth, Bérenger; Corazza, Michael

    2016-01-01

    We report the use of roll-to-roll printed silver nanowire networks as front electrodes for fully roll-to-roll processed flexible indium-tin-oxide (ITO) free OPV modules. We prepared devices with two types of back electrodes, a simple PEDOT:PSS back electrode and a PEDOT:PSS back electrode with a ...

  16. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Science.gov (United States)

    2011-06-10

    ...] Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations On...-quality steel products from Russia would be likely to lead to continuation or recurrence of material... products from Brazil and revocation of the antidumping duty orders on hot-rolled flat-rolled carbon-quality...

  17. Enhanced mechanical properties of ARB-processed aluminum alloy 6061 sheets by subsequent asymmetric cryorolling and ageing

    International Nuclear Information System (INIS)

    Yu, Hailiang; Su, Lihong; Lu, Cheng; Tieu, Kiet; Li, Huijun; Li, Jintao; Godbole, Ajit; Kong, Charlie

    2016-01-01

    Grain size and precipitations affect the strength and ductility of ultrafine-grained materials. In this study, aluminum alloy 6061 sheets were fabricated using the accumulative roll bonding (ARB) technique. The ARB-processed sheets were subsequently subjected to cryorolling and asymmetric cryorolling. The sheets were further aged at 100 °C for 48 h. Mechanical tests show that a combination of asymmetric cryorolling and ageing results in significant improvement in both the ductility and the strength of the ARB-processed sheets. The microstructures of the sheets at different stages of the process were also analyzed using optical microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffraction in order to correlate the mechanical properties with the microstructure.

  18. A study of mechanical properties of high manganese steels after different rolling conditions

    Directory of Open Access Journals (Sweden)

    M. Jabłońska

    2015-10-01

    Full Text Available In the paper, two grades of high-manganese steels with aluminum after a thermos - mechanical treatment were studied. Steel grades with an austenitic - ferritic structure with various contents of carbon, manganese and aluminum were selected for the studies. The main goal of the work was to define the most preferable parameters of heat treatment, rolling finish temperature and cooling rate in order to obtain the most favorable strength - ductility relation for the examined steels. The structural analysis was carried out using optical microscopy techniques. The evaluation of strength properties was carried out based on the results of static tensile test of steel sheets.

  19. Effects of electron pressure anisotropy on current sheet configuration

    International Nuclear Information System (INIS)

    Artemyev, A. V.; Angelopoulos, V.; Runov, A.; Vasko, I. Y.

    2016-01-01

    Recent spacecraft observations in the Earth's magnetosphere have demonstrated that the magnetotail current sheet can be supported by currents of anisotropic electron population. Strong electron currents are responsible for the formation of very thin (intense) current sheets playing the crucial role in stability of the Earth's magnetotail. We explore the properties of such thin current sheets with hot isotropic ions and cold anisotropic electrons. Decoupling of the motions of ions and electrons results in the generation of a polarization electric field. The distribution of the corresponding scalar potential is derived from the electron pressure balance and the quasi-neutrality condition. We find that electron pressure anisotropy is partially balanced by a field-aligned component of this polarization electric field. We propose a 2D model that describes a thin current sheet supported by currents of anisotropic electrons embedded in an ion-dominated current sheet. Current density profiles in our model agree well with THEMIS observations in the Earth's magnetotail.

  20. Cold fusion research

    International Nuclear Information System (INIS)

    1989-11-01

    I am pleased to forward to you the Final Report of the Cold Fusion Panel. This report reviews the current status of cold fusion and includes major chapters on Calorimetry and Excess Heat, Fusion Products and Materials Characterization. In addition, the report makes a number of conclusions and recommendations, as requested by the Secretary of Energy

  1. COLD-WORKED HARDWARE

    Directory of Open Access Journals (Sweden)

    N. M. Strizhak

    2007-01-01

    Full Text Available The different types of cold-worked accessory are examined in the article. The necessity of development of such type of accessory in the Republic of Belarus due to requirements of market is shown. High emphasis is placed on the methods of increase of plasticity of cold-worked accessory from usual mill of RUP and CIS countries.

  2. Working in the Cold

    Centers for Disease Control (CDC) Podcasts

    2016-02-08

    During the winter, many workers are outdoors, working in cold, wet, icy, or snowy conditions. Learn how to identify symptoms that tell you there may be a problem and protect yourself from cold stress.  Created: 2/8/2016 by National Institute for Occupational Safety and Health (NIOSH).   Date Released: 2/8/2016.

  3. Experiments on sheet metal shearing

    OpenAIRE

    Gustafsson, Emil

    2013-01-01

    Within the sheet metal industry, different shear cutting technologies are commonly used in several processing steps, e.g. in cut to length lines, slitting lines, end cropping etc. Shearing has speed and cost advantages over competing cutting methods like laser and plasma cutting, but involves large forces on the equipment and large strains in the sheet material.Numerical models to predict forces and sheared edge geometry for different sheet metal grades and different shear parameter set-ups a...

  4. Roll-to-roll processed polymer tandem solar cells partially processed from water

    DEFF Research Database (Denmark)

    Larsen-Olsen, Thue Trofod; Andersen, Thomas Rieks; Andreasen, Birgitta

    2012-01-01

    Large area polymer tandem solar cells completely processed using roll-to-roll (R2R) coating and printing techniques are demonstrated. A stable tandem structure was achieved by the use of orthogonal ink solvents for the coating of all layers, including both active layers. Processing solvents...

  5. Quality control of roll-to-roll processed polymer solar modules by complementary imaging methods

    DEFF Research Database (Denmark)

    Rösch, R.; Krebs, Frederik C; Tanenbaum, D.M.

    2012-01-01

    We applied complementary imaging methods to investigate processing failures of roll-to-roll solution processed polymer solar modules based on polymer:fullerene bulk heterojunctions. For investigation of processing deficiencies in solar modules we employed dark lock-in thermography (DLIT...

  6. Discomfort caused by low-frequency lateral oscillation, roll oscillation and roll-compensated lateral oscillation.

    Science.gov (United States)

    Beard, George F; Griffin, Michael J

    2013-01-01

    Roll compensation during cornering (aligning the feet-to-head axis of the body with the resultant force) reduces lateral acceleration, but how any improvement in comfort depends on the frequency of the acceleration has not previously been investigated. Seated subjects judged the discomfort caused by lateral oscillation, roll oscillation and fully roll-compensated lateral oscillation at each of seven frequencies (0.25-1.0 Hz). Irrespective of whether it was caused by pure lateral acceleration or gravitational acceleration due to pure roll, acceleration in the plane of the seat caused similar discomfort at frequencies less than 0.4 Hz. From 0.4 to 1.0 Hz, with the same lateral acceleration in the plane of the seat, there was greater discomfort from roll oscillation than from lateral acceleration. With fully roll-compensated lateral oscillation, discomfort was less than with either the lateral component or the roll component of the motion from 0.2 to 0.5 Hz, but discomfort increased with increasing frequency and caused similar discomfort to pure roll oscillation at 1.0 Hz. Tilting can reduce passenger exposure to vehicle lateral acceleration when cornering, but how comfort depends on the frequency of motion was unknown. This study shows 'tilt-compensation' only improves comfort at frequencies less than 0.5 Hz. The findings affect tilting vehicles and the prediction of discomfort caused by low-frequency motions.

  7. Roll compaction/dry granulation: comparison between roll mill and oscillating granulator in dry granulation.

    Science.gov (United States)

    Sakwanichol, Jarunee; Puttipipatkhachorn, Satit; Ingenerf, Gernot; Kleinebudde, Peter

    2012-01-01

    Different experimental factorial designs were employed to evaluate granule properties obtained from oscillating granulator and roll mill. Four oscillating-granulator parameters were varied, i.e. rotor speed, oscillating angle, aperture of mesh screen and rotor type. Six roll-mill parameters that were throughput, speed ratio in both first and second stages, gap between roll pair in both stages and roll-surface texture were also investigated. Afterwards, the granule properties obtained from two milling types with similar median particle size were compared. All milling parameters in both milling types affected significantly the median particle size, size distribution and amount of fine particles (P rotor types of oscillating granulator on fines. Only three milling parameters influenced significantly the flowability (P < 0.05). These were the throughput and the gap size in the first stage of roll mill and the sieve size of oscillating granulator. In comparison between milling types, the differences of granule properties were not practically relevant. However, the roll mill had much higher capacity than the oscillating granulator about seven times, resulting in improving energy savings per unit of product. Consequently, the roll mill can be applied instead of oscillating granulator for roll compaction/dry granulation technique.

  8. Roll-to-roll paper sensors (ROPAS); Wireless communicating sensors on paper in the logistic chain

    NARCIS (Netherlands)

    Rentrop, C.; Rubingh, J.E.J.M.; Lelieveld, R.; Sandberg, H.

    2014-01-01

    The ROPAS project (Roll-to-roll paper sensors) combines high end electronics and wireless sensors with low cost paper substrates and processing techniques that can be applied on a large scale. Paper is the next step in the printed electronics roadmap of utilising cheaper substrate materials as a

  9. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  10. Superhydrophobic Properties of Nanotextured Polypropylene Foils Fabricated by Roll-to-Roll Extrusion Coating

    DEFF Research Database (Denmark)

    Telecka, Agnieszka; Murthy, Swathi; Sun, Ling

    2016-01-01

    We demonstrate the use of roll-to-roll extrusion coating (R2R-EC) for fabrication of nanopatterned polypropylene (PP) foils with strong antiwetting properties. The antiwetting nanopattern is originated from textured surfaces fabricated on silicon wafers by a single-step method of reactive ion etc...

  11. Preorganization of Nanostructured Inks for Roll-to-Roll-Coated Polymer Solar Cells

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Senkovskyy, Volodymyr; Kiriy, Anton

    2010-01-01

    , a preorganized ink was obtained that was used to make polymer solar cell modules in a full roll-to-roll coating and printing process operating in ambient air. The polymer solar cells were thus prepared by a mixture of slot die and flat-bed screen printing. Various polymer solar cell modules were prepared ranging...

  12. Synthesis and Characterization of High Energy Sheet Materials Based on HMX / RDX and Hydroxyl Terminated Polybutadiene

    Science.gov (United States)

    Elsharkawy, Karim; Guo, Lin; Taha, Elhussein; Fouda, Hany

    2017-07-01

    In this paper three types of thin sheets of highly energetic materials were prepared and characterized. The first based on 1,3,5,7-tetranitro-1,3,5,7-tetrazocane (HMX). The second type based on 1,3,5-trinitro-1,3,5-triazinane (RDX). Both types contain polyurethane (PU), formulated by hydroxyl terminated polybutadiene (HTPB) and Isophorondiisocyanate (IPDI). The third type based on (RDX) and polyisoprene (PI) as high elastomeric material. The first and second types of thin sheets were prepared by applying the casting technique while the third type was prepared by slurry technique then followed by rolling of the prepared beads of the RDX coated by PI. These high energy sheet materials were cured in oven at 60°C. The measured explosive properties of the prepared sheets were discussed and showed that the sensitivity to impact and friction of the prepared sheets explosives materials were markedly decreased when compared to pure HMX or pure RDX, but the sensitivity to heat was close to that of pure RDX. In spite of the markedly decrease in the sensitivity of these sheets, the explosive characteristics were nearly not affected the sheets have very good stress-strain values.

  13. Influence of Composition and Hot Rolling on the Subsurface Microstructure and Bendability of Ultrahigh-Strength Strip

    Science.gov (United States)

    Kaijalainen, Antti Juhani; Liimatainen, Mia; Kesti, Vili; Heikkala, Jouko; Liimatainen, Tommi; Porter, David A.

    2016-08-01

    The effect of subsurface microstructure on the bendability of three 8-mm-thick low-alloyed hot-rolled and direct-quenched ultrahigh-strength strip steels with yield strengths in the range 800 to 1100 MPa has been investigated. Rolling to lower finish rolling temperatures increased austenite pancaking, leading to the formation of ferritic/granular bainitic subsurface microstructures that are softer than the upper bainitic microstructures found with higher finish rolling temperature. In addition, increased austenite pancaking was found to increase the intensities of {112}α and {110}α to {110}α texture components in the surface layers, especially in upper bainitic microstructures. It is shown that the bendability of ultrahigh-strength steels is governed by subsurface hardness and crystallographic texture. Bendability was found to be related to mean microhardness 0.1 to 0.4 mm below the surface, such that excellent bendability was achieved with a relatively soft subsurface layer down to a depth of 0.4 mm, i.e., 5 pct of the sheet thickness. Intense {112}α texture combined with upper bainite containing MA islands in the subsurface region is shown to be detrimental to bendability when the bend axis is perpendicular to the rolling direction probably as a result of geometrical softening combined with high hardness.

  14. Human whole body cold adaptation.

    NARCIS (Netherlands)

    Daanen, Hein A.M.; Van Marken Lichtenbelt, Wouter D.

    2016-01-01

    Reviews on whole body human cold adaptation generally do not distinguish between population studies and dedicated acclimation studies, leading to confusing results. Population studies show that indigenous black Africans have reduced shivering thermogenesis in the cold and poor cold induced

  15. Influence of cold deformation and annealing on hydrogen embrittlement of cold hardening bainitic steel for high strength bolts

    Energy Technology Data Exchange (ETDEWEB)

    Hui, Weijun, E-mail: wjhui@bjtu.edu.cn [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Zhang, Yongjian; Zhao, Xiaoli; Shao, Chengwei [School of Mechanical, Electronic and Control Engineering, Beijing Jiaotong University, Beijing 100044 (China); Wang, Kaizhong; Sun, Wei; Yu, Tongren [Technical Center, Maanshan Iron & Steel Co., Ltd., Maanshan 243002, Anhui (China)

    2016-04-26

    The influence of cold drawing and annealing on hydrogen embrittlement (HE) of newly developed cold hardening bainitic steel was investigated by using slow strain rate testing (SSRT) and thermal desorption spectrometry (TDS), for ensuring safety performance of 10.9 class high strength bolts made of this kind of steel against HE under service environments. Hydrogen was introduced into the specimen by electrochemical charging. TDS analysis shows that the hydrogen-charged cold drawn specimen exhibits an additional low-temperature hydrogen desorption peak besides the original high-temperature desorption peak of the as-rolled specimen, causing remarkable increase of absorbed hydrogen content. It is found that cold drawing significantly enhances the susceptibility to HE, which is mainly attributed to remarkable increase of diffusible hydrogen absorption, the occurrence of strain-induced martensite as well as the increase of strength level. Annealing after cold deformation is an effective way to improve HE resistance and this improvement strongly depends on annealing temperature, i.e. HE susceptibility decreases slightly with increasing annealing temperature up to 200 °C and then decreases significantly with further increasing annealing temperature. This phenomenon is explained by the release of hydrogen, the recovery of cold worked microstructure and the decrease of strength with increasing annealing temperature.

  16. Magnon Inflation: Slow Roll with Steep Potentials

    CERN Document Server

    Adshead, Peter; Burgess, C P; Hayman, Peter; Patil, Subodh P

    2016-01-01

    We find multi-scalar effective field theories (EFTs) that can achieve a slow inflationary roll despite having a scalar potential that does not satisfy the usual slow-roll condition (d V)^2 << V^2/Mp^2. They evade the usual slow-roll conditions on $V$ because their kinetic energies are dominated by single-derivative terms rather than the usual two-derivative terms. Single derivatives dominate during slow roll and so do not require a breakdown of the usual derivative expansion that underpins calculational control in much of cosmology. The presence of such terms requires some sort of UV Lorentz-symmetry breaking during inflation (besides the usual cosmological breaking). Chromo-natural inflation provides an example of a UV theory that can generate the multi-field single-derivative terms we consider, and we argue that the EFT we find indeed captures the slow-roll conditions for the background evolution for Chromo-natural inflation. We also show that our EFT can be understood as a multi-field generalization ...

  17. Autonomous Supervision and Control of Parametric Roll Resonance

    DEFF Research Database (Denmark)

    Galeazzi, Roberto

    therefore two objectives. The first is to develop methods for detection of the inception of parametric roll resonance. The second is to develop control strategies to stabilize the motion after parametric roll has started. Stabilisation of parametric roll resonance points to two possible courses of action...... strategies are then combined to stabilise parametric roll resonance within few roll cycles. Limitations on the maximum stabilisable roll angle are analysed and linked to the ii slew rate saturation and hydrodynamic stall characteristics of the fin stabilisers. The study on maximum stabilisable roll angle...... leads to the requirements for early detection. Two novel detectors are proposed, which work within a shorttime prediction horizon, and issue early warnings of parametric roll inception within few roll cycles from its onset. The main idea behind these detection schemes is that of exploiting the link...

  18. Sensitivity of Pliocene ice sheets to orbital forcing

    Science.gov (United States)

    Dolan, A.M.; Haywood, A.M.; Hill, D.J.; Dowsett, H.J.; Hunter, S.J.; Lunt, D.J.; Pickering, S.J.

    2011-01-01

    The stability of the Earth's major ice sheets is a critical uncertainty in predictions of future climate and sea level change. One method of investigating the behaviour of the Greenland and the Antarctic ice sheets in a warmer-than-modern climate is to look back at past warm periods of Earth history, for example the Pliocene. This paper presents climate and ice sheet modelling results for the mid-Pliocene warm period (mPWP; 3.3 to 3.0 million years ago), which has been identified as a key interval for understanding warmer-than-modern climates (Jansen et al., 2007). Using boundary conditions supplied by the United States Geological Survey PRISM Group (Pliocene Research, Interpretation and Synoptic Mapping), the Hadley Centre coupled ocean–atmosphere climate model (HadCM3) and the British Antarctic Survey Ice Sheet Model (BASISM), we show large reductions in the Greenland and East Antarctic Ice Sheets (GrIS and EAIS) compared to modern in standard mPWP experiments. We also present the first results illustrating the variability of the ice sheets due to realistic orbital forcing during the mid-Pliocene. While GrIS volumes are lower than modern under even the most extreme (cold) mid-Pliocene orbit (losing at least 35% of its ice mass), the EAIS can both grow and shrink, losing up to 20% or gaining up to 10% of its present-day volume. The changes in ice sheet volume incurred by altering orbital forcing alone means that global sea level can vary by more than 25 m during the mid-Pliocene. However, we have also shown that the response of the ice sheets to mPWP orbital hemispheric forcing can be in anti-phase, whereby the greatest reductions in EAIS volume are concurrent with the smallest reductions of the GrIS. If this anti-phase relationship is in operation throughout the mPWP, then the total eustatic sea level response would be dampened compared to the ice sheet fluctuations that are theoretically possible. This suggests that maximum eustatic sea level rise does not

  19. Roll and roll-to-roll process scaling through development of a compact flexo unit for printing of back electrodes

    DEFF Research Database (Denmark)

    Dam, Henrik Friis; Andersen, Thomas Rieks; Madsen, Morten Vesterager

    2015-01-01

    We report manufacture of fully printed and coated polymer solar cells on a small scale roll-to-roll coater representing the intermediate scale between laboratory and pilot scale. We highlight the enormous span in scale between the laboratory scale and the intended industrial scale by a factor...... electrode printing that is parsimonious in terms of ink usage and more gentle than laboratory scale flexo units where the foil transport is either driven by the flexo unit or the flexo unit is driven by the foil transport. We demonstrate fully operational flexible polymer solar cell manufacture using...

  20. Soft Costs Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-05-01

    This fact sheet is an overview of the systems integration subprogram at the U.S. Department of Energy SunShot Initiative. Soft costs can vary significantly as a result of a fragmented energy marketplace. In the U.S., there are 18,000 jurisdictions and 3,000 utilities with different rules and regulations for how to go solar. The same solar equipment may vary widely in its final installation price due to process and market variations across jurisdictions, creating barriers to rapid industry growth. SunShot supports the development of innovative solutions that enable communities to build their local economies and establish clean energy initiatives that meet their needs, while at the same time creating sustainable solar market conditions.

  1. Systems Integration Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-06-01

    This fact sheet is an overview of the Systems Integration subprogram at the U.S. Department of Energy SunShot Initiative. The Systems Integration subprogram enables the widespread deployment of safe, reliable, and cost-effective solar energy technologies by addressing the associated technical and non-technical challenges. These include timely and cost-effective interconnection procedures, optimal system planning, accurate prediction of solar resources, monitoring and control of solar power, maintaining grid reliability and stability, and many more. To address the challenges associated with interconnecting and integrating hundreds of gigawatts of solar power onto the electricity grid, the Systems Integration program funds research, development, and demonstration projects in four broad, interrelated focus areas: grid performance and reliability, dispatchability, power electronics, and communications.

  2. Photovoltaics Fact Sheet

    Energy Technology Data Exchange (ETDEWEB)

    None

    2016-02-01

    This fact sheet is an overview of the Photovoltaics (PV) subprogram at the U.S. Department of Energy SunShot Initiative. The U.S. Department of Energy (DOE)’s Solar Energy Technologies Office works with industry, academia, national laboratories, and other government agencies to advance solar PV, which is the direct conversion of sunlight into electricity by a semiconductor, in support of the goals of the SunShot Initiative. SunShot supports research and development to aggressively advance PV technology by improving efficiency and reliability and lowering manufacturing costs. SunShot’s PV portfolio spans work from early-stage solar cell research through technology commercialization, including work on materials, processes, and device structure and characterization techniques.

  3. Controlling roll perturbations in fruit flies.

    Science.gov (United States)

    Beatus, Tsevi; Guckenheimer, John M; Cohen, Itai

    2015-04-06

    Owing to aerodynamic instabilities, stable flapping flight requires ever-present fast corrective actions. Here, we investigate how flies control perturbations along their body roll angle, which is unstable and their most sensitive degree of freedom. We glue a magnet to each fly and apply a short magnetic pulse that rolls it in mid-air. Fast video shows flies correct perturbations up to 100° within 30 ± 7 ms by applying a stroke-amplitude asymmetry that is well described by a linear proportional-integral controller. For more aggressive perturbations, we show evidence for nonlinear and hierarchical control mechanisms. Flies respond to roll perturbations within 5 ms, making this correction reflex one of the fastest in the animal kingdom. © 2015 The Author(s) Published by the Royal Society. All rights reserved.

  4. f(R) constant-roll inflation

    Energy Technology Data Exchange (ETDEWEB)

    Motohashi, Hayato [Universidad de Valencia-CSIC, Instituto de Fisica Corpuscular (IFIC), Valencia (Spain); Starobinsky, Alexei A. [L.D. Landau Institute for Theoretical Physics, RAS, Moscow (Russian Federation); National Research University Higher School of Economics, Moscow (Russian Federation)

    2017-08-15

    The previously introduced class of two-parametric phenomenological inflationary models in general relativity in which the slow-roll assumption is replaced by the more general, constant-roll condition is generalized to the case of f(R) gravity. A simple constant-roll condition is defined in the original Jordan frame, and exact expressions for a scalaron potential in the Einstein frame, for a function f(R) (in the parametric form) and for inflationary dynamics are obtained. The region of the model parameters permitted by the latest observational constraints on the scalar spectral index and the tensor-to-scalar ratio of primordial metric perturbations generated during inflation is determined. (orig.)

  5. Rolling Element Bearing Stiffness Matrix Determination (Presentation)

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Y.; Parker, R.

    2014-01-01

    Current theoretical bearing models differ in their stiffness estimates because of different model assumptions. In this study, a finite element/contact mechanics model is developed for rolling element bearings with the focus of obtaining accurate bearing stiffness for a wide range of bearing types and parameters. A combined surface integral and finite element method is used to solve for the contact mechanics between the rolling elements and races. This model captures the time-dependent characteristics of the bearing contact due to the orbital motion of the rolling elements. A numerical method is developed to determine the full bearing stiffness matrix corresponding to two radial, one axial, and two angular coordinates; the rotation about the shaft axis is free by design. This proposed stiffness determination method is validated against experiments in the literature and compared to existing analytical models and widely used advanced computational methods. The fully-populated stiffness matrix demonstrates the coupling between bearing radial, axial, and tilting bearing deflections.

  6. Material Safety Data Sheets (MSDS)

    CERN Document Server

    Lalley, J

    About 250.000 Material Safety Data sheets from the U.S. Government Department of Defense MSDS database, a mirror of data from siri.uvm.edu, MSDS sheets maintained by Cornell University Environmental Health and Safety and other Cornell departments.

  7. Measurement of Normal and Friction Forces in a Rolling Process

    DEFF Research Database (Denmark)

    Henningsen, Poul; Arentoft, Mogens; Wanheim, Tarras

    2004-01-01

    by the fric-tion conditions. To achieve this important informa-tion, measurements of the normal pressure and friction stresses in the deformation zone are re-quested. The direction of the friction stresses is changing during the rolling gap. At the entrance of the de-formation zone, the peripherical velocity...... of the roll is higher than for the incoming material, which causes frictional stresses at the material acting in the rolling direction. At the outlet of the rolling gap, the velocity of the deformed material exceeds the velocity of the roll, generating frictional stresses contrary to the direction of rolling...

  8. FE Simulation of the Stress-Strain State during Shear-Compression Testing and Asymmetric Three-Roll Rolling Process

    Directory of Open Access Journals (Sweden)

    Pesin Alexander

    2017-01-01

    Full Text Available A three-roll rolling process is a significant technique in the production of wire rod, round bars and hexagonal profiles for structural applications. Better mechanical properties of wire rod, round bars and hexagonal profiles can be achieved due to large plastic deformation by the three-roll rolling process. Asymmetric rolling is a novel technique characterized by a kinematic asymmetry linked to the difference in peripheral speed of the rolls, able to introduce additional shear strains through the bar thickness. Physical simulation of shear strain, which is similar to that occurring in asymmetric three-roll rolling process, is very important for design of technology of producing ultrafine grain materials. Shear testing is complicated by the fact that a state of large shear is not easily achievable in most specimen geometries. Application of the shear-compression testing and specimen geometry to physical simulation of asymmetric three-roll rolling process is discussed in the paper. FEM simulation and comparison of the stress-strain state during shear-compression testing and asymmetric three-roll rolling process is presented. The results of investigation can be used to optimize the physical simulation of asymmetric three-roll rolling processes and for design of technology of producing ultrafine grain materials by severe plastic deformation.

  9. Plasma dynamics in current sheets

    International Nuclear Information System (INIS)

    Bogdanov, S.Yu.; Drejden, G.V.; Kirij, N.P.; AN SSSR, Leningrad

    1992-01-01

    Plasma dynamics in successive stages of current sheet evolution is investigated on the base of analysis of time-spatial variations of electron density and electrodynamic force fields. Current sheet formation is realized in a two-dimensional magnetic field with zero line under the action of relatively small initial disturbances (linear regimes). It is established that in the limits of the formed sheet is concentrated dense (N e ∼= 10 16 cm -3 ) (T i ≥ 100 eV, bar-Z i ≥ 2) hot pressure of which is balanced by the magnetic action of electrodynamic forces is carried out both plasma compression in the sheet limits and the acceleration along the sheet surface from a middle to narrow side edges

  10. Transplanckian energy production and slow roll inflation

    International Nuclear Information System (INIS)

    Danielsson, Ulf H.

    2005-01-01

    In this paper we investigate how the energy density due to a nonstandard choice of initial vacuum affects the expansion of the universe during inflation. To do this we introduce source terms in the Friedmann equations making sure that we respect the relation between gravity and thermodynamics. We find that the energy production automatically implies a slow rolling cosmological constant. Hence we also conclude that there is no well defined value for the cosmological constant in the presence of sources. We speculate that a nonstandard vacuum can provide slow roll inflation on its own

  11. Rolling friction on a granular medium

    Science.gov (United States)

    de Blasio, Fabio Vittorio; Saeter, May-Britt

    2009-02-01

    We present experimental results for the rolling of spheres on a granular bed. We use two sets of glass and steel spheres with varying diameters and a high-speed camera to follow the motion of the spheres. Despite the complex phenomena occurring during the rolling, the results show a friction coefficient nearly independent of the velocity (0.45-0.5 for glass and 0.6-0.65 for steel). It is found that for a given sphere density, the large spheres reach a longer distance, a result that may also help explain the rock sorting along natural stone accumulations at the foot of mountain slopes.

  12. Transport of Venusian rolling 'stones' by wind?

    Science.gov (United States)

    Greeley, R.; Marshall, J. R.

    1985-02-01

    Simulations of Venusian wind processes are described which show that particles are moved by 'rolling' at wind speeds as much as 30 percent lower than those required for saltation threshold. This mode of wind transport is only observed for sustained periods in water on earth; thus, there are similarities between aqueous fluid transport on earth and atmospheric transport on Venus. The formation of small sand ridges and grooves oriented parallel to the wind direction is associated with the rolling of grains in Venusian simulations and these structures may be unique aeolian features on Venus.

  13. Influence of Surge on Extreme Roll Amplitudes

    DEFF Research Database (Denmark)

    Vidic-Perunovic, Jelena; Rognebakke, Olav; Pedersen, Preben Terndrup

    2008-01-01

    on the position of the wave crest relatively to the ship, the ship will be slowed down when she meets the wave. In this paper attempts are made to accurately account for added resistance and additional thrust, applied in order to maintain the ship speed. The surge equilibrium equation has been longitudinally......Interference of the wave-induced ship surge motion with roll dynamics has been studied. The surge motion has been included in a previously derived hydrodynamic roll prediction model in order to account for the ship speed variation due to the longitudinal incident wave pressure force. Depending...

  14. Controlling roll perturbations in fruit flies

    OpenAIRE

    Beatus, Tsevi; Guckenheimer, John M.; Cohen, Itai

    2015-01-01

    Owing to aerodynamic instabilities, stable flapping flight requires ever-present fast corrective actions. Here, we investigate how flies control perturbations along their body roll angle, which is unstable and their most sensitive degree of freedom. We glue a magnet to each fly and apply a short magnetic pulse that rolls it in mid-air. Fast video shows flies correct perturbations up to 100° within 30 ± 7 ms by applying a stroke-amplitude asymmetry that is well described by a linear proportion...

  15. Science on a Roll. Part Two: How Many Sheets to Saturn?

    Science.gov (United States)

    Slay, Travita

    2002-01-01

    Describes an activity for the magnitude of the distances between planets in which mathematics is integrated and inquiry is promoted. Includes the whole procedure and national science education standards closely aligned with this activity. (KHR)

  16. Cold injury and hardiness

    OpenAIRE

    Dixon, Geoffrey Richard

    2015-01-01

    An examination of the relationship between cold tolerance, dormancy and hardiness in woody shrubs and trees of garden origin. The physiological, biochemical and genetic backgrounds to these characteristics are discussed using appropriate examples.

  17. Febrile/cold agglutinins

    Science.gov (United States)

    ... diagnose certain infections and find the cause of hemolytic anemia (a type of anemia that occurs when red ... or cold agglutinins can help explain why the hemolytic anemia is occurring and direct treatment. Normal Results Normal ...

  18. Chilling Out With Colds

    Science.gov (United States)

    ... a little earlier for a few nights. De-stress. Kids who are stressed out feel worse when they have colds. Relax and use the time to read, listen to music, or watch a movie. In other words, chill ...

  19. Cold-induced metabolism

    NARCIS (Netherlands)

    Lichtenbelt, W. van Marken; Daanen, H.A.M.

    2003-01-01

    Purpose of review Cold response can be insulative (drop in peripheral temperature) or metabolic (increase in energy expenditure). Nonshivering thermogenesis by sympathetic, norepinephrine-induced mitochondrial heat production in brown adipose tissue is a well known component of this metabolic

  20. Cold Vacuum Drying Facility

    Data.gov (United States)

    Federal Laboratory Consortium — Located near the K-Basins (see K-Basins link) in Hanford's 100 Area is a facility called the Cold Vacuum Drying Facility (CVDF).Between 2000 and 2004, workers at the...

  1. Dence Cold Matter

    Directory of Open Access Journals (Sweden)

    Stavinskiy Alexey

    2014-04-01

    Full Text Available Possible way to create dense cold baryonic matter in the laboratory is discussed. The density of this matter is comparable or even larger than the density of neutron star core. The properties of this matter can be controlled by trigger conditions. Experimental program for the study of properties of dense cold matter for light and heavy ion collisions at initial energy range √sNN~2-3GeV is proposed..

  2. Voltage and Thermally Driven Roll-to-Roll Organic Printed Transistor Made in Ambient Air Conditions

    DEFF Research Database (Denmark)

    Pastorelli, Francesco

    Resume: Organic thin film transistors offer great potential for use in flexible electronics. Much of this potential lies in the solution processability of the organic polymers enabling both roll coating and printing on flexible substrates and thus greatly reducing the material and fabrication costs....... We present flexible organic power transistors prepared by fast (20 m min−1) roll-to-roll flexographic printing of the drain and source electrode structures, with an interspace below 50 um, directly on polyester foil[1]. The devices have top gate architecture and were completed by slotdie coating...

  3. Reactive boundary layers in metallic rolling contacts

    International Nuclear Information System (INIS)

    Burbank, John

    2016-01-01

    In order to meet the goal of reducing CO 2 emissions, automotive industry places significant importance on downsizing components to achieve greater efficiency through lower weight and reduced friction. As friction reductions are associated with energy efficiency and wear protection with resource conservation, ever greater attention has been given to adamantine carbon- based coatings and high-alloyed steels. Such applications are, however, associated with high production costs and energy expenditures, as well as many technical difficulties. Therefore a key issue in meeting the goals of friction reduction, wear protection and development of comprehensive lightweight strategies is whether or not the functional profiles of state-of-the art alloys can be enhanced by affordable solutions. The running-in phase of mechanical systems is inevitable and, from a tribological standpoint, critical for the lifetime of such systems, though receives little attention and is poorly understood. The growth of micro-cracks accelerates premature material failure and wear during this phase of heightened friction. With this in mind, the ultimate goal of this current work is to transfer the running-in phase into the final step of the mechanical finishing process through the targeted pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatments and compare these to conventional, case-hardened steels. Two mechanisms were investigated: a. Cold work hardening and b. Chemical tribofilm formation. Steels that showed a tendency toward work hardening and tribofilm formation in previous testing were chosen for this investigation. Thorough characterization of the chosen steels was carried out before any pre-conditioning techniques were applied. The widely used 20MnCr5, seen as a reference gear steel, underwent case-hardening and subsequent deep freezing treatments in an attempt to yield discrete sample groups with respect to residual austenite. This allowed for a more

  4. Reactive boundary layers in metallic rolling contacts

    Energy Technology Data Exchange (ETDEWEB)

    Burbank, John

    2016-05-01

    In order to meet the goal of reducing CO{sub 2} emissions, automotive industry places significant importance on downsizing components to achieve greater efficiency through lower weight and reduced friction. As friction reductions are associated with energy efficiency and wear protection with resource conservation, ever greater attention has been given to adamantine carbon- based coatings and high-alloyed steels. Such applications are, however, associated with high production costs and energy expenditures, as well as many technical difficulties. Therefore a key issue in meeting the goals of friction reduction, wear protection and development of comprehensive lightweight strategies is whether or not the functional profiles of state-of-the art alloys can be enhanced by affordable solutions. The running-in phase of mechanical systems is inevitable and, from a tribological standpoint, critical for the lifetime of such systems, though receives little attention and is poorly understood. The growth of micro-cracks accelerates premature material failure and wear during this phase of heightened friction. With this in mind, the ultimate goal of this current work is to transfer the running-in phase into the final step of the mechanical finishing process through the targeted pre-conditioning of novel, high toughness steel bearings without thermo-chemical treatments and compare these to conventional, case-hardened steels. Two mechanisms were investigated: a. Cold work hardening and b. Chemical tribofilm formation. Steels that showed a tendency toward work hardening and tribofilm formation in previous testing were chosen for this investigation. Thorough characterization of the chosen steels was carried out before any pre-conditioning techniques were applied. The widely used 20MnCr5, seen as a reference gear steel, underwent case-hardening and subsequent deep freezing treatments in an attempt to yield discrete sample groups with respect to residual austenite. This allowed for a

  5. Influence of inductive heating on microstructure and material properties in roll forming processes

    Science.gov (United States)

    Guk, Anna; Kunke, Andreas; Kräusel, Verena; Landgrebe, Dirk

    2017-10-01

    The increasing demand for sheet metal parts and profiles with enhanced mechanical properties by using high and ultra-high-strength (UHS) steels for the automotive industry must be covered by increasing flexibility of tools and machines. This can be achieved by applying innovative technologies such as roll forming with integrated inductive heating. This process is similar to indirect press hardening and can be used for the production of hardened profiles and profiles with graded properties in longitudinal and traverse direction. The advantage is that the production of hardened components takes place in a continuous process and the integration of heating and quenching units in the profiling system increases flexibility, accompanied by shortening of the entire process chain and minimizing the springback risk. The features of the mentioned process consists of the combination of inhomogeneous strain distribution over the stripe width by roll forming and inhomogeneity of microstructure by accelerated inductive heating to austenitizing temperature. Therefore, these two features have a direct influence on the mechanical properties of the material during forming and hardening. The aim of this work is the investigation of the influence of heating rates on microstructure evolution and mechanical properties to determine the process window. The results showed that heating rate should be set at 110 K/s for economic integration of inductive heating into the roll forming process.

  6. Influence of temperature fluctuations on equilibrium ice sheet volume

    Directory of Open Access Journals (Sweden)

    T. B. Mikkelsen

    2018-01-01

    Full Text Available Forecasting the future sea level relies on accurate modeling of the response of the Greenland and Antarctic ice sheets to changing temperatures. The surface mass balance (SMB of the Greenland Ice Sheet (GrIS has a nonlinear response to warming. Cold and warm anomalies of equal size do not cancel out and it is therefore important to consider the effect of interannual fluctuations in temperature. We find that the steady-state volume of an ice sheet is biased toward larger size if interannual temperature fluctuations are not taken into account in numerical modeling of the ice sheet. We illustrate this in a simple ice sheet model and find that the equilibrium ice volume is approximately 1 m SLE (meters sea level equivalent smaller when the simple model is forced with fluctuating temperatures as opposed to a stable climate. It is therefore important to consider the effect of interannual temperature fluctuations when designing long experiments such as paleo-spin-ups. We show how the magnitude of the potential bias can be quantified statistically. For recent simulations of the Greenland Ice Sheet, we estimate the bias to be 30 Gt yr−1 (24–59 Gt yr−1, 95 % credibility for a warming of 3 °C above preindustrial values, or 13 % (10–25, 95 % credibility of the present-day rate of ice loss. Models of the Greenland Ice Sheet show a collapse threshold beyond which the ice sheet becomes unsustainable. The proximity of the threshold will be underestimated if temperature fluctuations are not taken into account. We estimate the bias to be 0.12 °C (0.10–0.18 °C, 95 % credibility for a recent estimate of the threshold. In light of our findings it is important to gauge the extent to which this increased variability will influence the mass balance of the ice sheets.

  7. Geotail observations of temperature anisotropy of the two-component protons in the dusk plasma sheet

    Directory of Open Access Journals (Sweden)

    M. N. Nishino

    2007-03-01

    Full Text Available In search for clues towards the understanding of the cold plasma sheet formation under northward IMF, we study the temperature anisotropy of the two-component protons in the plasma sheet near the dusk low-latitude boundary observed by the Geotail spacecraft. The two-component protons result from mixing of the cold component from the solar wind and the hot component of the magnetospheric origin, and may be the most eloquent evidence for the transport process across the magnetopause. The cold component occasionally has a strong anisotropy in the dusk flank, and the sense of the anisotropy depends on the observed locations: the parallel temperature is enhanced in the tail flank while the perpendicular temperature is enhanced on the dayside. The hot component is nearly isotropic in the tail while the perpendicular temperature is enhanced on the dayside. We discuss possible mechanism that can lead to the observed temperature anisotropies.

  8. Effect of friction on rolling tire-pavement interaction

    Science.gov (United States)

    2010-11-01

    In this research, a three-dimensional (3-D) tire-pavement interaction model is developed using FEM to analyze the tire-pavement contact stress distributions at various rolling conditions (free rolling, braking/accelerating, and cornering). In additio...

  9. Tool For Robotic Resistive Roll Welding

    Science.gov (United States)

    Gilber, Jeffrey L.

    1991-01-01

    Roll-welding attachment for robot simple, inexpensive device incorporating modified commercial resistance-welding gun. Modified welding gun easily attaches to end effector of robot. Robot applies welding force and moves electrode wheel along prescribed path. Resistance-welding current starts and stops automatically according to force exerted against workpiece. Used to apply brazing foil to workpiece.

  10. Running-in of rolling contacts

    NARCIS (Netherlands)

    Jamari, Jamari

    2006-01-01

    This thesis deals with running-in of the pure rolling contact situation operating in the boundary lubrication regime, so that normal plastic deformation due to the contact between asperities is the main aspect. The change of the surface topography during the running-in process and the run-in

  11. Improved measurement methods for railway rolling noise

    NARCIS (Netherlands)

    Dittrich, M.G.; Janssens, M.H.A.

    2000-01-01

    Some of the issues related to railway noise type testing are discussed and potential improvements to existing procedures are put forward. New and improved methods that also go beyond the scope of type testing are presented that help to characterize and analyze rolling noise more accurately. These

  12. Statistical prediction of parametric roll using FORM

    DEFF Research Database (Denmark)

    Jensen, Jørgen Juncher; Choi, Ju-hyuck; Nielsen, Ulrik Dam

    2017-01-01

    Previous research has shown that the First Order Reliability Method (FORM) can be an efficient method for estimation of outcrossing rates and extreme value statistics for stationary stochastic processes. This is so also for bifurcation type of processes like parametric roll of ships. The present...

  13. The riddles of rock and roll

    NARCIS (Netherlands)

    L.J.M. d' Anjou (Leo)

    2003-01-01

    textabstractRock and roll has often been equated with rebellion. The genre, though, is just a form of popular music and many of the important players in the game of promoting it were, like the saying goes, only in it for the money. As a rule, music like that will be supportive of the social order

  14. Large Scale Evaluation fo Nickel Aluminide Rolls

    Energy Technology Data Exchange (ETDEWEB)

    None

    2005-09-01

    This completed project was a joint effort between Oak Ridge National Laboratory and Bethlehem Steel (now Mittal Steel) to demonstrate the effectiveness of using nickel aluminide intermetallic alloy rolls as part of an updated, energy-efficient, commercial annealing furnace system.

  15. Detection of Parametric Roll on Ships

    DEFF Research Database (Denmark)

    Galeazzi, Roberto; Blanke, Mogens; Poulsen, Niels Kjølstad

    2012-01-01

    Recent years have shown several incidents with dramatic damage on container vessels caused by parametric resonance. When the resonance starts, the roll oscillation at a sub-harmonic frequency of the wave excitation may be completely unexpected. Timely warning about the onset of the resonance...... on experimental data from towing tank tests and data from a container ship passing an Atlantic storm....

  16. Film Thickness in Grease Lubricated Rolling Bearings

    NARCIS (Netherlands)

    Lugt, Piet M.; Van Zoelen, M. T.; Venner, C. H.; Lugt, Piet M.

    2012-01-01

    In this chapter the theory from Chapter 9 will be applied to rolling bearings. The thin layer flow equations are used to describe the tangential and normal flow due to centrifugal forces. The interaction between the various contacts on inner ring and outer ring will be described followed by the

  17. Kommunernes rolle i klimaomstilling af byggeriet

    DEFF Research Database (Denmark)

    Holm, Jesper; Stauning, Inger; Søndergård, Bent

    2014-01-01

    -tekniske systemer. Baseret på studier af fire danske kommuner (Sønderborg, Albertslund, Egedal og Næstved) undersøges potentialer og virkemidler, som kommunerne kan benytte i deres rolle som strategiske aktører i udviklingen af sådanne situerede transitionssteder. Kapitlet viser en mangfoldighed i måder, hvorpå...

  18. Modelling the Antarctic Ice Sheet

    DEFF Research Database (Denmark)

    Pedersen, Jens Olaf Pepke; Holm, A.

    2015-01-01

    Science) Antarctic Ice Sheet (DAIS) model (Shaffer 2014) is forced by reconstructed time series of Antarctic temperature, global sea level and ocean subsurface temperature over the last two glacial cycles. In this talk a modelling work of the Antarctic ice sheet over most of the Cenozoic era using...... the DAIS model will be presented. G. Shaffer (2014) Formulation, calibration and validation of the DAIS model (version 1), a simple Antarctic ice sheet model sensitive to variations of sea level and ocean subsurface temperature, Geosci. Model Dev., 7, 1803‐1818...

  19. Process optimization of graphene growth in a roll-to-roll plasma CVD system

    Science.gov (United States)

    Alrefae, Majed A.; Kumar, Anurag; Pandita, Piyush; Candadai, Aaditya; Bilionis, Ilias; Fisher, Timothy S.

    2017-11-01

    A systematic approach to mass-production of graphene and other 2D materials is essential for current and future technological applications. By combining a sequential statistical design of experiments with in-situ process monitoring, we demonstrate a method to optimize graphene growth on copper foil in a roll-to-roll rf plasma chemical vapor deposition system. Data-driven predictive models show that gas pressure, nitrogen, oxygen, and plasma power are the main process parameters affecting the quality of graphene. Furthermore, results from in-situ optical emission spectroscopy reveal a positive correlation of CH radical to high quality of graphene, whereas O and H atoms, Ar+ ion, and C2 and CN radicals negatively correlate to quality. This work demonstrates the deposition of graphene on copper foil at 1 m/min, a scale suitable for large-scale production. The techniques described here can be extended to other 2D materials and roll-to-roll manufacturing processes.

  20. Rapid Prototyping of Slot Die Devices for Roll to Roll Production of EL Fibers.

    Science.gov (United States)

    Bellingham, Alyssa; Bromhead, Nicholas; Fontecchio, Adam

    2017-05-29

    There is a growing interest in fibers supporting optoelectrical properties for textile and wearable display applications. Solution-processed electroluminescent (EL) material systems can be continuously deposited onto fiber or yarn substrates in a roll-to-roll process, making it easy to scale manufacturing. It is important to have precise control over layer deposition to achieve uniform and reliable light emission from these EL fibers. Slot-die coating offers this control and increases the rate of EL fiber production. Here, we report a highly adaptable, cost-effective 3D printing model for developing slot dies used in automatic coating systems. The resulting slot-die coating system enables rapid, reliable production of alternating current powder-based EL (ACPEL) fibers and can be adapted for many material systems. The benefits of this system over dip-coating for roll-to-roll production of EL fibers are demonstrated in this work.