Operation car for horizontal coke ovens. Bedienungswagen fuer waagrechte Verkokungsoefen

Energy Technology Data Exchange (ETDEWEB)

Kwasnik, H J; Piduch, H G

1981-07-30

An operation car which is driveable on the coke side of a coke oven battery is described. The operation car is equipped with a door lifter, a door and frame cleaner, a coke guiding grid and a collection hood for emissions developed on coke pushing. The car has a portal construction and it is driveable on both sides of the path of the coke receiving car. The operation has a considerable lower weight than usual cars. (HGOE).

South Bank Coke Ovens heating performance improvements

Energy Technology Data Exchange (ETDEWEB)

Fraser, A.J. [South Bank Coke Ovens (United Kingdom)

1995-12-31

The coke oven batteries at South Bank Coke Ovens had a history of refractory failure, overheating, and poor environmental performance despite repeated attempts to solve the problem. The fundamental design was poor, but previous upgrade attempts had a history of short term improvements followed by renewed decline, suggesting that the problem may not merely with the equipment. An audit of the area showed multiple morale, equipment and communications problems, although a significant proportion of the workforce were interested in improving the situation. A group of those interested in performance improvements was called together and objectives agreed upon. Communications were upgraded and problem walls analysed for their particular weaknesses. A team approach was used for maintenance, leading to slowly improving pushing emission factors. Temperature control equipment ensured better environmental performance and lower electricity consumption. 5 refs., 3 figs.

A temperature measurement system for coke-oven walls at the coke-oven plant Kaiserstuhl in Dortmund (Germany). Pomiar temperatury w scianach baterii koksowniczej w koksownii Kaisertuhl w Dortmund (Niemcy)

Energy Technology Data Exchange (ETDEWEB)

Chojnacki, M.; Sitek, A. (Hanslik Laboratorium Oprgramowania, Katowice (Poland))

1994-08-01

In the article, the software and hardware solutions developed by Hanslik Software Laboratory for Ruhrkohle AG are presented. The system was installed at Kaiserstuhl in Dortmund (Germany), the most modern coke-oven plant in the world. The project covered a temperature measurement system for the coke-oven walls as well as monitoring of the protection sensors in real-time. The article describes also the testing methodology we adopted, using computer aided testing. For the testing purposes, a simulator of the coke-oven and a testing program running under Windows were developed at our laboratory. The article shows the advantages of using off the shelf programmable components for ruggedized industrial applications. (author). 4 refs.

40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Alternative standards for coke oven doors equipped with sheds. 63.305 Section 63.305 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for...

Carbon dioxide emission in hydrogen production technology from coke oven gas with life cycle approach

Directory of Open Access Journals (Sweden)

Burmistrz Piotr

2016-01-01

Full Text Available The analysis of Carbon Footprint (CF for technology of hydrogen production from cleaned coke oven gas was performed. On the basis of real data and simulation calculations of the production process of hydrogen from coke gas, emission indicators of carbon dioxide (CF were calculated. These indicators are associated with net production of electricity and thermal energy and direct emission of carbon dioxide throughout a whole product life cycle. Product life cycle includes: coal extraction and its transportation to a coking plant, the process of coking coal, purification and reforming of coke oven gas, carbon capture and storage. The values were related to 1 Mg of coking blend and to 1 Mg of the hydrogen produced. The calculation is based on the configuration of hydrogen production from coke oven gas for coking technology available on a commercial scale that uses a technology of coke dry quenching (CDQ. The calculations were made using ChemCAD v.6.0.2 simulator for a steady state of technological process. The analysis of carbon footprint was conducted in accordance with the Life Cycle Assessment (LCA.

Hysec Process: production of high-purity hydrogen from coke oven gas

Energy Technology Data Exchange (ETDEWEB)

Nishida, S

1984-01-01

An account is given of the development of the Hysec Process by the Kansai Netsukagaku and Mitsubishi Kakoki companies. The process is outlined and its special features noted. The initial development aim was to obtain high-purity hydrogen from coke oven gas by means of PSA. To achieve this, ways had to be found for removing the impurities in the coke oven gas and the trace amounts of oxygen which are found in the product hydrogen. The resulting hydrogen is 99.9999% pure. 3 references.

Refractory compounds for repairing coke-oven brickwork

Energy Technology Data Exchange (ETDEWEB)

Hanganu, M.; Dragomir, C. (and others)

1984-01-01

A number of refractory compounds are presented, based on aluminium phosphate, phosphoric acid, sodium silicate and fire-clay and mullitic zirconium mastic, including their composition, properties and application (by impregnation, spray application or pouring), which are suitable for repairing various types of coke-oven brickwork. The results obtained are given.

System for reducing emissions during coke oven charging; System zur Emissionsverringerung beim Fuellen von Koksoefen

Energy Technology Data Exchange (ETDEWEB)

Schuecker, Franz-Josef [ThyssenKrupp Industrial Solutions AG, Dortmund (Germany). Head of Oven Machine Dept., Coke Plant Technologies

2014-10-01

This article describes a process which reduces emissions from coke production in coke plants. The focus is on the charging process, which can be partly responsible for the fact that statutory emissions limits, which were originally met, are exceeded as coke plants get older. This article presents a solution in the form of a newly developed system that allows the oven charging system - the charging car - to respond to age-related changes in the geometry of a coke oven and thereby reduce the level of emissions.

The year-book of the Coke Oven Managers' Association 2006

Energy Technology Data Exchange (ETDEWEB)

NONE

2006-07-01

The 87th volume of the Year Book outlines activities of the Coke Oven Managers' Association throughout 2006 and reproduces transactions presented to the industry through its various sections. It includes lists of Council and Committee members and representation on committees and past presidents, and a full list of members. Reports of Council 2004-5 and of the annual general meeting 2005 are included. The Presidential address by M. Gore is on the last five years of Monckton Coke and Chemical Company. Carbonisation and briquetting works in the United Kingdom, Koppers carbon materials and chemical works in the UK and Europe, European coking plants, their addresses and managers are listed. Seven transactions are abstracted separately on the Coal Abstracts database.

76 FR 52350 - Coke Oven Emissions Standard; Extension of the Office of Management and Budget's (OMB) Approval...

Science.gov (United States)

2011-08-22

... Standard provide protection for workers from the adverse health effects associated with exposure to coke...' exposure to coke oven emissions, monitor worker health, and provide workers with information about their exposures and the health effects of exposure to coke oven emissions. II. Special Issues for Comment OSHA has...

The Dawes Lane coke ovens by-products plant expert system

Energy Technology Data Exchange (ETDEWEB)

P. Warren [Corus Research Development and Technology (United Kingdom). Teeside Technology Department

2002-07-01

A system has been developed to provide comprehensive monitoring of the washer/scrubber processes on the by-products plant at Dawes Lane coke ovens where faulty operation may cause blockage of the gas stream leading to opening of the battery bleeders to release gas to atmosphere. The system developed and the additional instrumentation and practices have met the requirements for improved monitoring to reduce the likelihood of uncontrolled gas emissions. It is planned to further develop the system so that it will contribute towards optimisation of plant operation, and so to generate a financial benefit from the investment made. The paper was presented to the Midland Section of the Coke Oven Managers' Association at Corus Centre, Scunthorpe, UK on 20 May 2001. 11 figs., 1 tab.

Automatic combustion control of the ArcelorMittal Tubarao coke oven batteries

Energy Technology Data Exchange (ETDEWEB)

L. Barbosa de Oliveira Mello; C.-H. Sampaio Dandrea; G.-H. Marietto Goncalves; A. Estevao Torres; N.-L. Biccas

2008-05-15

The objective of the automatic combustion control is to guarantee the operational stability of the coke batteries based on the control of the coking time and consequently, minimize the reduction of useful life of the ovens. This control is guided by a mathematical model whose inputs are process variables and raw materials parameters and outputs are combustion parameters. Therefore, this paper will present the evolution of the performance of the burning process, providing a stability of the coking time.

The Bricoke process for producing metallurgical coke in conventional ovens from blends containing a high percentage of non-coking coal

Energy Technology Data Exchange (ETDEWEB)

Vidal, R; Munnix, K; Dellieu, J

1980-06-01

The article discusses the following aspects:- description of the BRICOKE process; trials in pilot plant, showing the influence of the different parameters on the coke quality and delimiting the range of the suitable non-coking coals; industrial scale trials of long term with 33% of non-coking coal briquettes in the charge; influence on the coking process as well as on the blast furnace working and increase of the output of usual coke-oven by the BRICOKE process. (11 refs.)

Coke oven gas to methanol process integrated with CO_2 recycle for high energy efficiency, economic benefits and low emissions

International Nuclear Information System (INIS)

Gong, Min-hui; Yi, Qun; Huang, Yi; Wu, Guo-sheng; Hao, Yan-hong; Feng, Jie; Li, Wen-ying

2017-01-01

Highlights: • CO_2 recycle assistance with COG to CH_3OH with dry reforming is proposed. • New process with dry reforming improves H_2 utilization and energy saving. • Process with H_2 separation (CWHS) is more preferable to CH_3OH output. • CWHS shows an excellent performance in energy, economy and CO_2 emission reduction. - Abstract: A process of CO_2 recycle to supply carbon for assisting with coke oven gas to methanol process is proposed to realize clean and efficient coke oven gas utilization. Two CO_2 recycle schemes with respect to coke oven gas, namely with and without H_2 separation before reforming, are developed. It is revealed that the process with H_2 separation is more beneficial to element and energy efficiency improvement, and it also presents a better techno-economic performance in comparison with the conventional coke oven gas to methanol process. The exergy efficiency, direct CO_2 emission, and internal rate of return of the process with H_2 separation are 73.9%, 0.69 t/t-methanol, and 35.1%, respectively. This excellent performance implies that reforming technology selection, H_2 utilization efficiency, and CO_2 recycle ways have important influences on the performance of the coke oven gas to methanol process. The findings of this study represent significant progress for future improvements of the coke oven gas to methanol process, especially CO_2 conversion integrated with coke oven gas utilization in the coking industry.

Impact on surface water quality due to coke oven effluents

International Nuclear Information System (INIS)

Ghose, M.K.; Roy, S.

1994-01-01

Large quantities of water are used for the quenching of hot coke and also for washing the gas produced from the coke ovens. Liquid effluents thus generated are highly polluted and are being discharged into the river Damodar without proper treatment. Four coke plants of Bharat Coking Coal Ltd.(BCCL) have been surveyed for characterization and to assess the impact on surface water quality. About 175-200 kilolitres of waste water is being generated per day by each of the coke plants. The concentration of CO, BOD, COD, TSS, phenol and cyanide in each of the coke plants were found to exceed the limits specified by pollution control board. Ammonia, oil and grease and TDS were found to be 19.33 mg/l, 7.81 mg/l, 1027.75 mg/l respectively. Types of samples collected, sampling frequencies, sample preservation and the results obtained have been discussed. (author). 6 refs., 1 tab., 1 fig

40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Operating Coke Oven Batteries as of April 1, 1992 A Appendix A to Subpart L of Part 63 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A...

Assessment of PAH-exposure among coke oven workers

Energy Technology Data Exchange (ETDEWEB)

Vahakangas, K. [and others] [Oulu University, Oulu (Finland)

1992-12-31

Levels of BaP diol epoxide - DNA adducts in urine and blood were monitored for workers at the Raahe coking plant, Finland, and other relevant information was collected. All adduct values were low, but oven battery workers had slightly higher values than matched controls. Antibodies to these adducts increased somewhat after work at the plant started, no differences between smokers and non-smokers were found.

Research and development of SCOPE21 (super coke oven for productivity and environment enhancement towards the 21st century)

Energy Technology Data Exchange (ETDEWEB)

Oshima, H.; Otsuka, J.; Nishioka, K.; Kamijo, T. [Japan Iron and Steel Federation, Tokyo (Japan)

2000-07-01

Coke ovens in Japan have 28 years of service on the average and the supply of coke is foreseen to suffer a shortage at the early years of the 21st century. Furthermore, the existing cokemaking process entails a lot of issues such as an effective use of coal resources, an adverse effect on environment. Thus, the Japan Iron and Steel Federation has launched a 9 year research programme called SCOPE 21 in collaboration with the Center for Coal Utilization, Japan in 1994. The programme pursues the following targets. The use ratio of poor coking coal increases from 20-50% with the improvement of coking property of coal by rapid heating and the increase of bulk density by mixing the briquetted coal. The coking time is reduced by rapid heating to 350 to 400{degree}C at the preheater, coking up to 750-850{degree}C at oven chamber, and reheating up to 1000{degree}C at the upgrading chamber, thus trebling productivity. The environment of coke oven is improved by emission free system and by improving the heating system of coke oven to reduce NOx in oven exhaust gas. After two years of preliminary feasible study the programme has advanced to basic research and to a bench scale test. It is in a stage of the construction of a pilot plant. This report describes the outline of the programme and the results obtained through the basic research and the bench scale plant tests. 2 refs., 17 figs., 5 tabs.

New formulae for the manufacture of formed coke of the ICEM type and carbonization of this type of coke in oblique ovens

Energy Technology Data Exchange (ETDEWEB)

Barbu, I.; Georgescu, I.

1978-01-01

This paper presents the industrial experiences between 1971 and 1976 which led to the elaboration of new formulae for the manufacture of ICEM type coke briquettes, plus the results of coking the latter in a vertical oven. The possibility of using this type of coke in the chemical industry and in metallurgy instead of ordinary coke was simultaneously examined but this proved unsuccessful. Gives a detailed report of all the tests carried out by the State undertaking, Victoria-Galan.

Benzole still reflux system - Dawes Lane Coke Ovens

Energy Technology Data Exchange (ETDEWEB)

Hardwick, J.

2005-07-01

The paper describes a project carried out at Dawes Lane coking plant (in Scunthorpe, UK) to access current performance of the batch reflux system with respect to the operation of personnel and to recommend a solution to eliminate naphthalene blockage and problems previously caused by the use of hot debenzolised oil (DBO) as make-up. A successful solution was found and implemented. The benzole product now being produced is within specification and regularly achieves the composition produced by the previous hot reflux system (83% benzole, 7% naphthalene) with an addition reduction in wash oil usage of 20%. Problems of naphthalene blockages in reflux pipework have been cured. The expenses on the project were small. The paper was presented at a COMA meeting at Monckton Coke Ovens on 19 May 2005. 6 figs.

Polyphasic bacterial community analysis of an aerobic activated sludge removing phenols and thiocyanate from coke plant effluent

Energy Technology Data Exchange (ETDEWEB)

Felfoldi, T.; Szekely, A.J.; Goral, R.; Barkacs, K.; Scheirich, G.; Andras, J.; Racz, A.; Marialigeti, K. [Eotvos Lorand University, Budapest (Hungary). Dept. of Microbiology

2010-05-15

Biological purification processes are effective tools in the treatment of hazardous wastes such as toxic compounds produced in coal coking. In this study, the microbial community of a lab-scale activated sludge system treating coking effluent was assessed by cultivation-based (strain isolation and identification, biodegradation tests) and culture-independent techniques (sequence-aided T-RFLP, taxon-specific PCR). The results of the applied polyphasic approach showed a simple microbial community dominated by easily culturable heterotrophic bacteria. Comamonas badia was identified as the key microbe of the system, since it was the predominant member of the bacterial community, and its phenol degradation capacity was also proved. Metabolism of phenol, even at elevated concentrations (up to 1500 mg/L), was also presented for many other dominant (Pseudomonas, Rhodanobacter, Oligella) and minor (Alcaligenes, Castellaniella, Microbacterium) groups, while some activated sludge bacteria (Sphingomonas, Rhodopseudomonas) did not tolerate it even in lower concentrations (250 mg/L). In some cases, closely related strains showed different tolerance and degradation properties. Members of the genus Thiobacillus were detected in the activated sludge, and were supposedly responsible for the intensive thiocyanate biodegradation observed in the system. Additionally, some identified bacteria (e.g. C. badia and the Ottowia-related strains) might also have had a significant impact on the structure of the activated sludge due to their floc-forming abilities.

Simulation and optimization of a coking wastewater biological treatment process by activated sludge models (ASM).

Science.gov (United States)

Wu, Xiaohui; Yang, Yang; Wu, Gaoming; Mao, Juan; Zhou, Tao

2016-01-01

Applications of activated sludge models (ASM) in simulating industrial biological wastewater treatment plants (WWTPs) are still difficult due to refractory and complex components in influents as well as diversity in activated sludges. In this study, an ASM3 modeling study was conducted to simulate and optimize a practical coking wastewater treatment plant (CWTP). First, respirometric characterizations of the coking wastewater and CWTP biomasses were conducted to determine the specific kinetic and stoichiometric model parameters for the consecutive aeration-anoxic-aeration (O-A/O) biological process. All ASM3 parameters have been further estimated and calibrated, through cross validation by the model dynamic simulation procedure. Consequently, an ASM3 model was successfully established to accurately simulate the CWTP performances in removing COD and NH4-N. An optimized CWTP operation condition could be proposed reducing the operation cost from 6.2 to 5.5 €/m(3) wastewater. This study is expected to provide a useful reference for mathematic simulations of practical industrial WWTPs. Copyright © 2015 Elsevier Ltd. All rights reserved.

Hydrogen separation from coke oven gas using PSA

Energy Technology Data Exchange (ETDEWEB)

Takeuchi, M.: Tanibashi, N.; Nishida, S

1983-01-01

Twin column apparatus was used to study the adsorption characteristics of various components of coke oven gas at an adsorption pressure of 5 kg/cm/SUP/2G. The following results were obtained. Over 99.99% Of the H/sub 2/ could be separated, and for this a 5 angstrom zeolite was optimal. Since the break-through order is H/sub 2/, O/sub 2/, N/sub 2/, CH/SUB/4, CO there is a tendency for the product H/sub 2/ to be adulterated with O/sub 2/ and N/sub 2/. Although there was a large adsorption of CO/sub 2/ and C/sub 2/H/sub 4/, desorption was difficult, even under reduced pressure and H/sub 2/ flushing. Hence, the industrial version of this apparatus will have to include activated carbon. 5 references.

Association of urinary metals levels with type 2 diabetes risk in coke oven workers

International Nuclear Information System (INIS)

Liu, Bing; Feng, Wei; Wang, Jing; Li, Yaru; Han, Xu; Hu, Hua; Guo, Huan; Zhang, Xiaomin; He, Meian

2016-01-01

Background: Studies indicated that occupationally exposed to metals could result in oxidative damage and inflammation and increase cardiovascular diseases risk. However, epidemiological studies about the associations of metals exposure with diabetes risk among coke oven workers were limited. Objectives: This study aims to investigate the potential associations of 23 metals levels with the risk of diabetes among coke oven workers. Methods: The analysis was conducted in a cross-sectional study including 1493 participants. Urinary metals and urinary polycyclic aromatic hydrocarbons (PAHs) metabolites levels were determined by inductively coupled plasma mass spectrometer and gas chromatograph-mass spectrometer respectively. Multivariate logistic regression was used to investigate the associations of urinary metal levels with diabetes risk with adjustment for potential confounding factors including gender, age, BMI, education, smoking, drinking, physical activity, hypertension, hyperlipidemia and urinary PAHs metabolites levels. Results: Compared with the normoglycemia group, the levels of urinary copper, zinc, arsenic, selenium, molybdenum, and cadmium were significantly higher in the diabetes group (all p < 0.05). Participants with the highest tertile of urinary copper and zinc had 2.12 (95%CI: 1.12–4.01) and 5.43 (95%CI: 2.61–11.30) fold risk of diabetes. Similar results were found for hyperglycemia risk. Besides, participants with the highest tertile of manganese, barium, and lead had 1.65(1.22–2.23), 1.60(1.19–2.16) and 1.45(1.05–1.99) fold risk of hyperglycemia when compared with the lowest tertlie. Conclusion: The results indicated that the urinary copper and zinc levels were positively associated with the risk of diabetes and hyperglycemia among coke oven workers. Urinary manganese, barium and lead levels were also associated with increased risk of hyperglycemia independently of other traditional risk factors. These findings need further validation

Effect of volume change of coal during plastic and resolidifying phase on the internal gas pressure in coke ovens; Sekitan nanka saikoka katei ni okeru taiseki henka ga cokes ro no nanka yoyu sonai gas atsu ni oyobosu eikyo

Energy Technology Data Exchange (ETDEWEB)

Nomura, S; Arima, T [Nippon Steel Corp., Tokyo (Japan)

2000-08-01

The coking pressure in coke oven, which is caused by the internal gas pressure in the coal plastic layer, is determined by the gas permeability of the layer. The gas permeability of the plastic layer depends on its density as well as the physical property of the plastic coal itself The plastic layer is between the coke layer and the coal layer and the effect of the volume change of these outer layers, i.e. contraction and compression, on the density and the internal gas pressure of the plastic layer was studied. Sandwich carbonization test, where different coals were charged in the test coke oven, showed that the internal gas pressure in the plastic layer depends not only on the one kind of coal in plastic phase but also on the other kind of coal in resolidifying phase near the oven walls. The relative volume of coke transformed from the unit volume of coal was measured using X-ray CT scanner and it varied greatly across the coke oven width depending on the kinds of coals. The volume change of coal during plastic and resolidifying phase affects the density and the internal gas pressure of the plastic layer The relative volume of semicoke and coke transformed from the unit volume of coal near the oven walls is higher for a high coking pressure coal than that for a low coking pressure coal. This leads to the high density of the plastic layer and the generation of dangerously high internal gas pressure in the oven centre. (author)

Integrated process for synthetic natural gas production from coal and coke-oven gas with high energy efficiency and low emission

International Nuclear Information System (INIS)

Man, Yi; Yang, Siyu; Qian, Yu

2016-01-01

Highlights: • A novel coal and coke-oven gas to SNG (CGtSNG) process is proposed. • Energy efficiency of CGtSNG increases 8% compared to coal-to-SNG process. • CGtSNG reduces 60% CO_2 emission and 72% effluent discharge. • CGtSNG proposes an idea of using redundant coke-oven gas for producing SNG production. - Abstract: There was a rapid development of coal to synthetic natural gas (SNG) projects in the last few years in China. The research from our previous work and some other researchers have found coal based SNG production process has the problems of environmental pollution and emission transfer, including CO_2 emission, effluent discharge, and high energy consumption. This paper proposes a novel co-feed process of coal and coke-oven gas to SNG process by using a dry methane reforming unit to reduce CO_2 emissions, more hydrogen elements are introduced to improve resource efficiency. It is shown that the energy efficiency of the co-feed process increases by 4%, CO_2 emission and effluent discharge is reduced by 60% and 72%, whereas the production cost decreases by 16.7%, in comparison to the conventional coal to SNG process. As coke-oven gas is a waste gas in most of the coking plant, this process also allows to optimize the allocation of resources.

Processing of coke oven gas. Primary gas cooling

Energy Technology Data Exchange (ETDEWEB)

Ullrich, H [Otto (C.) und Co. G.m.b.H., Bochum (Germany, F.R.)

1976-11-01

The primary cooler is an indispensable part of all byproduct processing plants. Its purpose is to cool the raw gas from the coke oven battery and to remove the accompanying water vapor. The greater part of the cooling capacity is utilized for the condensation of water vapor and only a small capacity is needed for the gas cooling. Impurities in the gas, like naphthalene, tar and solid particles, necessitate a special design in view of the inclination to dirt accumulation. Standard types of direct and indirect primary gas coolers are described, with a discussion of their advantages and disadvantages.

A comparative economic assessment of hydrogen production from coke oven gas, water electrolysis and steam reforming of natural gas

International Nuclear Information System (INIS)

Nguyen, Y.V.; Ngo, Y.A.; Tinkler, M.J.; Cowan, N.

2003-01-01

This paper presents the comparative economics of producing hydrogen for the hydrogen economy by recovering it from waste gases from the steel industry, by water electrolysis and by conventional steam reforming of natural gas. Steel makers produce coke for their blast furnace operation by baking coal at high temperature in a reduced environment in their coke ovens. These ovens produce a coke oven gas from the volatiles in the coal. The gas, containing up to 60% hydrogen, is commonly used for its heating value with some of it being flared. The feasibility of recovering this hydrogen from the gas will be presented. A comparison of this opportunity with that of hydrogen from water electrolysis using low cost off-peak electricity from nuclear energy will be made. The impact of higher daily average electricity rate in Ontario will be discussed. The benefits of these opportunities compared with those from conventional steam reforming of natural gas will be highlighted. (author)

Smoking modify the effects of polycyclic aromatic hydrocarbons exposure on oxidative damage to DNA in coke oven workers.

Science.gov (United States)

Yang, Jin; Zhang, Hongjie; Zhang, Huitao; Wang, Wubin; Liu, Yanli; Fan, Yanfeng

2017-07-01

Coke oven emissions containing polycyclic aromatic hydrocarbons (PAHs) are predominant toxic constituents of particulate air pollution that have been linked to increased risk of lung cancer. Numerous epidemiological studies have suggested that oxidative DNA damage may play a pivotal role in the carcinogenic mechanism of lung cancer. Little is known about the effect of interaction between PAHs exposure and lifestyle on DNA oxidative damage. The study population is composed by coke oven workers (365) and water treatment workers (144), and their urinary levels of four PAH metabolites and 8-hydroxydeoxyguanosine (8-OHdG) were determined. Airborne samples of exposed sites (4) and control sites (3) were collected, and eight carcinogenic PAHs were detected by high-performance liquid chromatography. The median values of the sum of eight carcinogenic PAHs and BaP in exposed sites were significantly higher than control sites (P < 0.01). The study found that the urinary PAH metabolites were significantly elevated in coke oven workers (P < 0.01). Multivariate logistic regression analysis revealed that the risk of high levels of urinary 8-OHdG will increase with increasing age, cigarette consumption, and levels of urinary 1-hydroxypyrene, and P for trend were all <0.05. Smoking can significantly modify the effects of urinary 1-hydroxypyrene on high concentrations urinary 8-OHdG, during co-exposure to both light or heavy smoking and high 1-hydroxypyrene levels (OR 4.28, 95% CI 1.32-13.86 and OR 5.05, 95% CI 1.63-15.67, respectively). Our findings quantitatively demonstrate that workers exposed to coke oven fumes and smoking will cause more serious DNA oxidative damage.

Health-hazard evaluation report No. HETA-88-377-2120, Armco Coke Oven, Ashland Kentucky

International Nuclear Information System (INIS)

Kinnes, G.M.; Fleeger, A.K.; Baron, S.L.

1991-06-01

In response to a request from the Oil, Chemical and Atomic Workers International Union, a study was made of possible hazardous working conditions at ARMCO Coke Oven (SIC-3312), Ashland, Kentucky. The facility produces about 1,000,000 tons of coke annually. Of the approximately 400 total employees at the coke oven site, 55 work in the by products area. Air quality sampling results indicated overexposure to both benzene (71432) and coal tar pitch volatiles (CTPVs). Airborne levels of benzene ranged as high as 117 parts per million (ppm) with three of 17 samples being above the OSHA limit of 1ppm. Airborne concentrations of CTPVs ranged as high as 0.38mg/cu m with two of six readings being above OSHA limit of 0.2mg/cu m. Several polynuclear aromatic hydrocarbons were also detected. The authors conclude that by products area workers are potentially overexposed to carcinogens, including benzene, CTPVs, and polynuclear aromatic hydrocarbons. An epidemiologic study is considered unlikely to yield meaningful information at this time, due to the small number of workers and the short follow up period. The authors recommend specific measures for reducing potential employee exposures, including an environmental sampling program, a preventive maintenance program, improved housekeeping procedures, and reducing exposure in operators' booths

High-BTU gas production from tar-bearing hot coke oven gas over iron catalyst

Energy Technology Data Exchange (ETDEWEB)

L.Y. Li; K. Morishita; T. Takarada [Gunma University, Gunma (Japan). Department of Biological and Chemical Engineering

2005-07-01

To utilize the tar-bearing hot coke oven gas (the by-product of coke making process) more effectively, a process was developed by converting the hot coke oven gas into a methane rich high-BTU gas over iron-bearing catalysts. The catalytic behaviour of Indonesian limonite ore was mainly discussed. For a reference, a conventional nickel catalyst (Ni/Al{sub 2}O{sub 3}) was employed. Laboratory scale tests were carried out in a two-stage fixed-bed reactor at ambient pressure. A bituminous coal sample was heated at first stage, the volatiles was carried by feed gas and decomposed at second stage. The limonite promoted hydropyrolysis of coal volatiles similar to Ni/Al{sub 2}O{sub 3} catalyst. High yields of total product gas and methane were obtained at 50 vol.% hydrogen atmosphere with a feed gas of 60 ml min{sup -1} hydrogen and 60 ml min{sup -1} nitrogen. After experiments, hydrocarbons heavier than ethane were not observed. Also that, carbon balance was more than 99.8% in coal char, product gases and carbon deposits. It was considered that coal volatiles converted into light gases and carbon almost completely in catalyst bed. Yields of product gas and methane depended upon catalytic temperature. At 923 K, the maximum yield of product gas was achieved at 74.3% for limonite catalyst on carbon balance with methane 83.2 vol.% of the carbonaceous gas products. Comparing with limonite, Fe/Al{sub 2}O{sub 3} and BOF dust samples showed low activities on coal volatiles catalytic decomposition. 21 refs., 5 figs., 3 tabs.

Mini-PROven. Reduced emissions from small and medium-size coke ovens thanks to single-chamber pressure control; Mini-PROven. Emissionsreduzierung an kleinen und mittleren Koksoefen mit einer Einzelkammerdruckregelung

Energy Technology Data Exchange (ETDEWEB)

Huhn, Friedrich; Krebber, Frank; Kuehn-Gajdzik, Joanna; Ueberschaer, Kerstin [ThyssenKrupp Uhde GmbH, Dortmund (Germany). Coke Plant Technologies Div.

2012-07-01

For environment and occupational health reasons it is becoming increasingly important for coke plants to be operated with the lowest possible level of emissions. In the past, changing pressure conditions in each individual oven, with particularly high values at the beginning of the coking period, often resulted in considerable emissions at the oven closures. To prevent this happening on modern large-scale ovens, ThyssenKrupp Uhde developed the PROven trademark (Pressure Regulated Oven), a single-chamber pressure control system which regulates the pressure in the individual coke chambers down to a constantly low level. In the meantime, after many years of successful service, the system has been upgraded in both its design and process engineering. The result is Mini-PROven, which in future can also be retro-fitted to old small and medium-size coke oven batteries in the interest of better environmental protection. (orig.)

Producing hydrogen from coke-oven gas: the Solmer project. [PSA process

Energy Technology Data Exchange (ETDEWEB)

Bernard, G; Vidal, J

1984-05-01

After presenting the energy situation at the Solmer plant, where coke-oven gas is produced to excess, the authors examine the technical and economic possibilities of utilizing this gas for hydrogen extraction. They describe a project (based on the PSA process) for producing some 65 t/d of hydrogen and present the technical features of the scheme. An evaluation of the energy and financial costs of producing the hydrogen confirms the competitive status of the process.

Combustion reactivity of chars from copyrolysis of coal with coke-oven gas

Energy Technology Data Exchange (ETDEWEB)

Liao Hongqiang; Sun Chenggong; Li Baoqing [Chinese Academy of Sciences, Taiyuan (China). State Key Lab. of Coal Conversion

1997-12-31

The combustion reactivity of char from pyrolysis of Xianfeng lignite with coke-oven gas (COG) is related to the pyrolysis pressure and heating rate. Decreasing pressure and increasing heating rate enhance the char yields and combustion reactivity. The combustion reactivities of char from coal pyrolysis with COG nearly reach to that of char from hydropyrolysis, but lower than those of char from coal pyrolysis under N{sub 2}. (orig.)

Co-pyrolysis of coal with hydrogen-rich gases. 1. Coal pyrolysis under coke-oven gas and synthesis gas

Energy Technology Data Exchange (ETDEWEB)

Liao, H.; Li, B.; Zhang, B. [Chinese Academy of Sciences, Taiyuan (China). State Key Lab. of Coal Conversion

1998-06-01

To improve the economics of the hydropyrolysis process, it has been suggested that cheaper hydrogen-rich gases (such as coke oven gas, synthesis gas) could be used instead of pure hydrogen. Pyrolysis of Chinese Xianfeng lignite was carried out with coke oven gas (COG) and synthesis gas (SG) as reactive gases at 0.1-5 MPa and at a final temperature up to 650{degree}C with a heating rate of 5-25{degree}C min{sup -1} in a 10 g fixed-bed reactor. The results indicate that it is possible to use COG and SG instead of pure hydrogen in hydropyrolysis, but that the experimental conditions must be adjusted to optimize the yields of the valuable chemicals. 14 refs., 3 figs., 6 tabs.

Purification of coke oven wastewater; Depuracion de aguas residuales de coqueria

Energy Technology Data Exchange (ETDEWEB)

Rancano, A.; Gutierrez, A.; Diaz, J.M.

1998-06-01

Coke oven wastewater are one of the most problematic that are produced by the iron and steel industry. They must be purified to minimise their impact on the environment. In this work a general vision about the different treatments that the wastewater must subject before being poured is showed. The options and efficiencies of every step were studied, taking special attention to the organic removal, studying the different ways to carry out this removal, centring on the biological treatment, the most used in this kind of wastewaters. (Author) 35 refs.

The mechanism of coking pressure generation I: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and plastic coal layer permeability

Energy Technology Data Exchange (ETDEWEB)

Seiji Nomura; Merrick Mahoney; Koichi Fukuda; Kenji Kato; Anthony Le Bas; Sid McGuire [Nippon Steel Corporation, Chiba (Japan). Environment and Process Technology Center

2010-07-15

One of the most important aspects of the cokemaking process is to control and restrain the coking pressure since excessive coking pressure tends to lead to operational problems and oven wall damage. Therefore, in order to understand the mechanism of coking pressure generation, the permeability of the plastic coal layer and the coking pressure for the same single coal and the same blended coal were measured and the relationship between them was investigated. Then the 'inert' (pressure modifier) effect of organic additives such as high volatile matter coking coal, semi-anthracite and coke breeze was studied. The coking pressure peak for box charging with more uniform bulk density distribution was higher than that for top charging. It was found that the coking pressure peaks measured at different institutions (NSC and BHPBilliton) by box charging are nearly the same. The addition of high volatile matter coking coal, semi-anthracite and coke breeze to a low volatile matter, high coking pressure coal greatly increased the plastic layer permeability in laboratory experiments and correspondingly decreased the coking pressure. It was found that, high volatile matter coking coal decreases the coking pressure more than semi-anthracite at the same plastic coal layer permeability, which indicates that the coking pressure depends not only on plastic coal layer permeability but also on other factors. Coking pressure is also affected by the contraction behavior of the coke layer near the oven walls and a large contraction decreases the coal bulk density in the oven center and hence the internal gas pressure in the plastic layer. The effect of contraction on coking pressure needs to be investigated further. 33 refs., 18 figs., 5 tabs.

Development of a facility for the recovery of high-purity hydrogen from coke oven gas by pressure swing adsorption

Energy Technology Data Exchange (ETDEWEB)

Nakamura, M; Saida, K; Uenoyama, K; Sugishita, M; Imokawa, K

1985-01-01

This paper reports 1) a pressure swing adsorption (PSA) system comprising three towers, each packed with three different adsorbents; and 2) studies of the application of this system to the recovery of high-purity hydrogen from coke oven gas. Running the adsorption plant at 35 C and 9.5 kg/cm/sup 2/ gives optimum operating stability and economy. In addition, an optimum time cycle for the three-tower system has been developed. Gas from the PSA equipment proper still contains traces of oxygen. This is removed in a further tower packed with Pd catalyst. The ultimate recovery of hydrogen is closely related to its concentration in the raw coke oven gas and to the degree of purity attained. 3 references.

Investigation on treatment of cyanide in waste water of coke-oven plant with radiation-technique

International Nuclear Information System (INIS)

Qi Shengchu; He Yongke; Wu Jilan

1992-01-01

The treatment of cyanide in waste water of coke-oven plant with radiation-technique was investigated. The investigation indicated that toxic products under γ-ray irradiation were changed into less-toxic or non-toxic products. Organic pollutants will compete with cyanide for scavenging active intermediates of water (H, e aq - and OH radical). Therefore, it will inhibit cyanide radiolysis. The pretreatment with active carbon increases the radiolytic decomposition rate of cyanide and damage rate of organism in waste water. H 2 O 2 and N 2 O convert e aq - into OH radical. however they improve the efficiency decomposition of cyanide. OH radical plays an important role in reducing cyanide content and COD value

Increasing efficiency of reconstruction and technological development of coking enterprises

Energy Technology Data Exchange (ETDEWEB)

Rozenfel' d, M.S.; Martynenko, V.M.; Tytyuk, Yu.A.; Ivanov, V.V.; Svyatogorov, A.A.; Kolomiets, A.F. (NIISP, Voroshilovgrad (USSR))

1989-07-01

Discusses problems associated with reconstruction of coking plants in the USSR. Planning coking plant reconstruction is analyzed. Duration of individual stages of plant reconstruction is considered. A method developed by the Giprokoks research institute for calculating reconstruction time considering duration of individual stages of coke oven battery repair is analyzed: construction of storage facilities, transport of materials and equipment, safety requirements, coke oven cooling, dismantling, construction of coke oven walls, installation of machines and equipment. Advantages of using the methods for analysis of coke oven battery reconstruction and optimization of repair time are discussed.

Ways of improving preparatory stage and reconstruction of coking plants

Energy Technology Data Exchange (ETDEWEB)

Rozenfel' d, M.S.; Martynenko, V.M.; Svyatogorov, A.A.; Kvitkin, I.A.; Zhurba, A.I.; Gurtovnik, P.F.

1987-06-01

Discusses economic and technological aspects of coking plant reconstruction and modernization in the USSR. Effects of standardized technologies on plant reconstruction are analyzed. A standardized planning procedure jointly developed by research institutes in the USSR for plant modernization or reconstruction is discussed: selecting the optimum reconstruction and repair time, sequence of operations without stoppage of a coke oven battery, coke oven cooling, repair of coke oven liners, heating systems, coke oven equipment, drying, initial heating, testing battery equipment. The procedure is aimed at reducing coke losses and eliminating delays during reconstruction operations. A graphic method for modelling plant reconstruction is discussed.

Dry reforming of coke oven gases over activated carbon to produce syngas for methanol synthesis

Energy Technology Data Exchange (ETDEWEB)

J.M. Bermudez; B. Fidalgo; A. Arenillas; J.A. Menendez [Instituto Nacional del Carbn, Oviedo (Spain)

2010-10-15

The dry reforming of coke oven gases (COG) over an activated carbon used as catalyst has been studied in order to produce a syngas suitable for methanol synthesis. The primary aim of this work was to study the influence of the high amount of hydrogen present in the COG on the process of dry reforming, as well as the influence of other operation conditions, such us temperature and volumetric hourly space velocity (VHSV). It was found that the reverse water gas shift (RWGS) reaction takes place due to the hydrogen present in the COG, and that its influence on the process increases as the temperature decreases. This situation may give rise to the consumption of the hydrogen present in the COG, and the consequent formation of a syngas which is inappropriate for the synthesis of methanol. This reaction can be avoided by working at high temperatures (about 1000{sup o}C) in order to produce a syngas that is suitable for methanol synthesis. It was also found that the RWGS reaction is favoured by an increase in the VHSV. In addition, the active carbon FY5 was proven to be an adequate catalyst for the production of syngas from COG. 25 refs., 7 figs., 2 tabs.

Regulatory impact analysis of national emissions standards for hazardous air pollutants for by-product coke oven charging, door leaks, and topside leaks. Draft report

International Nuclear Information System (INIS)

1992-11-01

Under the authority of the 1990 Clean Air Act Amendments, a Natioal Emissions Standard for Hazardous Air Pollutants is proposed to control emissions from By-product Coke Oven Charging, door leaks, and topside leaks. Because the EPA considers the regulation for By-product Coke Oven batteries to be a major rule, the attached Regulatory Impact Analysis was prepared to fulfill the requirements of E012291. The document reviews the need for regulation, control techniques, regulatory options, costs of control, economic impacts, benefits of the regulation, and compares benefits and costs associated with the regulation

Conceptual design of coke-oven gas assisted coal to olefins process for high energy efficiency and low CO2 emission

International Nuclear Information System (INIS)

Man, Yi; Yang, Siyu; Zhang, Jun; Qian, Yu

2014-01-01

Highlights: • A novel coke-oven gas assisted coal to olefins (GaCTO) process is proposed. • GaCTO has higher energy efficiency and emits less CO 2 compared to coal-to-olefins process. • GaCTO proposes an idea of using redundant coke-oven gas for producing value added products. - Abstract: Olefins are one of the most important platform chemicals. Developing coal-to-olefins (CTO) processes is regarded as one of promising alternatives to oil-to-olefins process. However, CTO suffers from high CO 2 emission due to the high carbon contents of coal. In China, there is 7 × 10 10 m 3 coke-oven gas (COG) produced in coke plants annually. However, most of the hydrogen-rich COG is utilized as fuel or discharged directly into the air. Such situation is a waste of precious hydrogen resource and serious economic loss, which causes serious environmental pollution either. This paper proposes a novel co-feed process of COG assist CTO in which CH 4 of COG reacts with CO 2 in a Dry Methane Reforming unit to reduce emissions, while the Steam Methane Reforming unit produces H 2 -rich syngas. H 2 of COG can adjust the H/C ratio of syngas. The analysis shows that the energy efficiency of the co-feed process increases about 10%, while at the same time, life cycle carbon footprint is reduced by around 85% in comparison to the conventional CTO process. The economic sustainability of the co-feed process will be reached when the carbon tax would be higher than 150 CNY/t CO 2

The use of a radioactive tracer for the determination of distillation end point in a coke oven

International Nuclear Information System (INIS)

Burgio, N.; Capannesi, G.; Ciavola, C.; Sedda, F.

1995-01-01

A novel high precision detection method for the determination of the distillation end point of the coking process (usually in the 950 deg C range) has been developed. The system is based on the use of a metallic capsule that melts at a fixed temperature and releases a radioactive gas tracer ( 133 Xe) in the stream of the distillation gas. A series of tests on a pilot oven confirmed the feasibility of the method on industrial scale. Application of the radioactive tracer method to the staging and monitoring in the coking process appears to be possible. (author). 6 refs., 5 figs., 3 tabs

Fissure formation in coke. 2: Effect of heating rate, shrinkage and coke strength

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

2010-07-15

We investigate the effects of the heating rate, coke shrinkage and coke breakage strength upon the fissure pattern developed in a coke oven charge during carbonisation. This is done principally using a mechanistic model of the formation of fissures, which considers them to be an array of equally spaced fissures, whose depth follows a 'period doubling' pattern based upon the time history of the fissures. The model results are compared with pilot scale coke oven experiments. The results show that the effect of heating rate on the fissure pattern is different to the effect of coke shrinkage, while the effect of coke breakage strength on the pattern is less pronounced. The results can be seen in both the shape and size of resulting coke lumps after stabilisation. The approach gives the opportunity to consider means of controlling the carbonisation process in order to tune the size of the coke lumps produced. 7 refs., 18 figs., 4 tabs.

The coke dilemma

Energy Technology Data Exchange (ETDEWEB)

Champagne, P E; Lewis, J A

1989-08-01

Coke-making capacity reductions and the current status of coke oven batteries in the USA are surveyed, as well as prior forecasts of the steel and coke markets. The future position is then analysed and it is concluded that the US coke supply situation should improve up to 1995, but that there could be major domestic coke production deficits in the period 1996-2000; critical decisions will soon have to be made about replacement of coking capacity.

Concentration of carcinoembryonic antigen alpha-fetoprotein and beta-subunit of human chorionic gonadotropin in the serum of coke oven workers

Energy Technology Data Exchange (ETDEWEB)

Snit, M. [Silesian Medical Academy, Zabrze (Poland)

1993-01-01

Increased levels of carcinoembryonic antigen and {alpha}-fetoprotein were found in blood serum of coke oven workers, and also to some extent in smokers and in residents of industrial cities. The {beta} subunit of chorionic gonadotropin was barely detectable.

Assessment of thermal efficiency of heat recovery coke making

Science.gov (United States)

Tiwari, H. P.; Saxena, V. K.; Haldar, S. K.; Sriramoju, S. K.

2017-08-01

The heat recovery stamp charge coke making process is quite complicated due to the evolved volatile matter during coking, is partially combusted in oven crown and sole flue in a controlled manner to provide heat for producing metallurgical coke. Therefore, the control and efficient utilization of heat in the oven crown, and sole flue is difficult, which directly affects the operational efficiency. Considering the complexity and importance of thermal efficiency, evolution of different gases, combustion of gasses in oven crown and sole flue, and heating process of coke oven has been studied. A nonlinear regression methodology was used to predict temperature profile of different depth of coal cake during the coking. It was observed that the predicted temperature profile is in good agreement with the actual temperature profile (R2 = 0.98) and is validated with the actual temperature profile of other ovens. A complete study is being done to calculate the material balance, heat balance, and heat losses. This gives an overall understanding of heat flow which affects the heat penetration into the coal cake. The study confirms that 60% heat was utilized during coking.

Young employees of the coking industry for technological progress

Energy Technology Data Exchange (ETDEWEB)

Ladyzhinskii, V.M.; Shul' ga, I.V.

1986-11-01

A conference is reported on technology development in the Soviet coking industry held on December 9-10, 1985 at the Khar'kov Scientific-Research Coal-Chemistry Institute. Representatives of leading research institutes and coking plants delivered 25 papers on the following topics: increasing flotation efficiency by means of new flotation reagents, drum feeders for charging cars, new design of coke oven doors, mathematical models of coal transport to coke ovens, some characteristics of packing coal mixtures in coke ovens, heat treatments of coal mixtures at the Khar'kov experimental coking plant, investigating properties of long-flame and gas coal from the Donbaas used for manufacturing formed coke, modernization of the IGI-DMeTI method for determining properties of coal mixtures for formed coke processes, basic problems associated with environmental protection in formed coke processes, specific problems of coal gasification at 900-1050 C and its effects on coking, evaluating properties of formed coke produced from black coal from the Western Donbass for metallurgy, mixing hot briquets with coal slurries during partial briquetting of the coal charge.

Using helical compressors for coke gas condensation

Energy Technology Data Exchange (ETDEWEB)

Privalov, V E; Rezunenko, Yu I; Lelyanov, N V; Zarnitzkii, G Eh; Gordienko, A A; Derebenko, I F; Venzhega, A G; Leonov, N P; Gorokhov, N N

1982-08-01

Coke oven gas compression is discussed. Presently used multilevel piston compressors are criticized. The paper recommends using helical machines which combine advantages of using volume condensing compressors and compact high-efficiency centrifugal machines. Two kinds of helical compressors are evaluated: dry and oil-filled; their productivities and coke oven gas chemical composition are analyzed. Experiments using helical compressors were undertaken at the Yasinovskii plant. Flowsheet of the installation is shown. Performance results are given in a table. For all operating conditions content of insolubles in oil compounds is found to be lower than the acceptable value (0.08%). Compressor productivity measurements with variable manifold pressure are evaluated. Figures obtained show that efficient condensation of raw coke oven gas is possible. Increasing oil-filled compressor productivity is recommended by decreasing amount of oil injected and simultaneously increasing rotation speed. The dry helical compressor with water seal is found to be most promising for raw coke oven gas condensation. (10 refs.)

Specific long non-coding RNAs response to occupational PAHs exposure in coke oven workers.

Science.gov (United States)

Gao, Chen; He, Zhini; Li, Jie; Li, Xiao; Bai, Qing; Zhang, Zhengbao; Zhang, Xiao; Wang, Shan; Xiao, Xinhua; Wang, Fangping; Yan, Yan; Li, Daochuan; Chen, Liping; Zeng, Xiaowen; Xiao, Yongmei; Dong, Guanghui; Zheng, Yuxin; Wang, Qing; Chen, Wen

2016-01-01

To explore whether the alteration of lncRNA expression is correlated with polycyclic aromatic hydrocarbons (PAHs) exposure and DNA damage, we examined PAHs external and internal exposure, DNA damage and lncRNAs (HOTAIR, MALAT1, TUG1 and GAS5) expression in peripheral blood lymphocytes (PBLCs) of 150 male coke oven workers and 60 non-PAHs exposure workers. We found the expression of HOTAIR, MALAT1, and TUG1 were enhanced in PBLCs of coke oven workers and positively correlated with the levels of external PAHs exposure (adjusted P trend  TUG1). However, only HOTAIR and MALAT1 were significantly associated with the level of internal PAHs exposure (urinary 1-hydroxypyrene) with adjusted β  = 0.298, P  = 0.024 for HOTAIR and β  = 0.090, P  = 0.034 for MALAT1. In addition, the degree of DNA damage was positively associated with MALAT1 and HOTAIR expression in PBLCs of all subjects (adjusted β  = 0.024, P  = 0.002 for HOTAIR and β  = 0.007, P  = 0.003 for MALAT1). Moreover, we revealed that the global histone 3 lysine 27 trimethylation (H3K27me3) modification was positively associated with the degree of genetic damage ( β  = 0.061, P  < 0.001) and the increase of HOTAIR expression ( β  = 0.385, P  = 0.018). Taken together, our findings suggest that altered HOTAIR and MALAT1 expression might be involved in response to PAHs-induced DNA damage.

Cytochrome P450 1B1 mRNA levels in peripheral blood cells and exposure to polycyclic aromatic hydrocarbons in Chinese coke oven workers

Energy Technology Data Exchange (ETDEWEB)

Hanaoka, Tomoyuki; Tsugane, Shoichiro [Epidemiology and Biostatistics Division, National Cancer Center Research Institute East, 6-5-1 Kashiwanoha, Kashiwa-shi, 277-8577 Chiba (Japan); Yamano, Yuko; Kagawa, Jun [Tokyo Womens' Medical University, 8-1 Kawadacho, Shinjuku-ku, 162-8666 Tokyo (Japan); Pan, Guowei; Zhang, Shujuan [Liaoning Provincial Center for Disease Prevention and Control, 42-1 Jixian Street, 110005 Shenyang (China); Hara, Kunio [Institute for Science of Labour, 2-8-14 Miyamae-ku, 216-8501 Kawasaki (Japan); Ichiba, Masayoshi; Zhang, Jiusong [Saga Medical School, 5-1 Nabeshima, Saga-shi, 849-8501 Saga (Japan); Liu, Tiefu; Li, Landi [Angang Public Health and Anti-epidemic Station Lishan District, 23 Shengoushi Yutian Street, 114034 Anshan (China); Takahashi, Ken [University of Occupational and Environmental Health, 1-1 Iseigaoka, Yahatanishi-ku, 807-8555 Kitakyushu (Japan)

2002-09-16

Cytochrome P450 1B1 (CYP1B1) is induced through the Ah receptor and is involved in the activation of polycyclic aromatic hydrocarbons (PAHs). To determine the validity of a quantitative analysis of CYP1B1 mRNA in peripheral human blood cells for the estimation of PAH exposure, a real-time quantitative polymerase chain reaction method was used to measure the relative levels of CYP1B1 mRNA in 37 Chinese coke oven workers and 13 control workers. A large inter-individual difference in the levels was observed. The average level of the CYP1B1 mRNA in workers at the top work site, where the PAH exposure level from the coke ovens was highest, was significantly higher than in workers at the middle site (P<0.01) or the controls (P=0.02). A non-significant positive correlation was found between the CYP1B1 mRNA levels and urinary 1-hydroxypyrene (R=0.22, P=0.13), and a significant correlation between these mRNA levels and urinary cotinine (R=0.33, P=0.02). It was interesting that a significant positive correlation between CYP1B1 mRNA and 1-hydroxypyrene was observed in subjects with the Leu/Leu type of CYP1B1 Leu432Val polymorphism (R=0.33, P=0.02, n=38) and a non-significant correlation in subjects with the Leu/Val and Val/Val types (R=-0.36, P=0.25, n=12), although the number of subjects in this strata analysis was small. Our preliminary study suggests that PAH exposure in coke ovens and smoking maybe associated with CYP1B1 mRNA levels in peripheral blood cells although mRNA is generally unstable and could be expressed following exposure to other agents.

Emission of Polychlorinated Dibenzo-p-Dioxins (PCDDs and Polychlorinated Dibenzofurans (PCDFs from Underfiring System of Coke Oven Battery

Directory of Open Access Journals (Sweden)

Rafał Bigda

2017-11-01

Full Text Available A coke oven battery is not considered as a significant source of PCDDs/PCDFs emissions; however, due to small amounts of chlorine in coal dioxins, dibenzofurans may be formed. The paper presents the attempts to determine the level of emission of PCDDs/PCDFs from the COB underfiring system and to confront the obtained results with the calculations based on the mass balance of chlorine in the coking process and reactions of both chlorophenols formation and PCDDs and PCDFs formation from mono- and polychlorophenols. There were PCDDs/PCDFs concentrations measured in flue gases from the underfiring system of two COBs at a Polish coking plant. The measurements included both an old and a new battery. The obtained concentrations of PCDDs/PCDFs were lower than reported in the literature (0.5-1.7 ng I-TEQ/tcoke, while the results for old COB were on average 3 times higher than for the new one. It was found that PCDD/F emission from COB underfiring system is insignificant and that PCDDs/PCDFs formation during coal coking should consider the mechanisms of their formation from mono- and polychlorophenols, as well as the influence of process parameters on the synthesis.

Use of a palladium catalyst in the purification of coke oven gas

Energy Technology Data Exchange (ETDEWEB)

Gotoh, T; Nakamura, M; Hirooka, N

1986-01-01

In the production of hydrogen from coke oven gas (COG) by pressure swing adsorption (PSA), various impurities in the COG have to be removed prior to the PSA. The stages of this purification are as follows: 1) removal of polymerizable substances such as NO gum by compressing the COG and then feeding it through a hot bottle and cooler arrangement; 2) removal of BTX in a scrubber; 3) removal of naphthalene and mist by means of chillers and filters; 4) removal of oxygen in a special reactor using a Pd catalyst. These various purification treatments have enabled the PSA plant to operate smoothly for 3.5 years. The authors report the results of pilot plant tests, and compare the results obtained using alternative purification techniques. 4 figures, 5 tables.

Numerical analysis of macro-crack formation behavior within the lump coke; Cokes sonai kiretsu shinten kiko no kaiseki

Energy Technology Data Exchange (ETDEWEB)

Aoki, H; Sato, H; Miura, T [Tohoku University, Sendai (Japan). Faculty of Engineering

1995-03-15

The thermal stress analysis within lump coke was studied in order to investigate macro-crack formation and deformation behavior which strongly influence heat and mass transfer in a coke oven chamber. The dilatation of plastic layer, heating rate dependence of thermophysical and mechanical properties of coal/coke, creep in the plastic and semi-coke layers, macro-crack propagation and radiative heat transfer within the macro-crack were considered in an analytical model. The macro-crack propagation was determined from the estimated crack tip stress intensity factor, K{sub I}, at the macro-crack tip compared with the plane strain fracture toughness, K{sub IC}, through the unsteady-state calculation. Calculated results on crack formation and deformation behavior of lump coke were in good agreement with experimental observations in a laboratory-scale oven chamber. The analytical model could predict micro-crack formation within the lump coke normal to the heated wall and the coke surface close to the heated wall. 12 refs., 13 figs.

The Release of Trace Elements in the Process of Coal Coking

Directory of Open Access Journals (Sweden)

Jan Konieczyński

2012-01-01

Full Text Available In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

Production of fine coke in a hearth-type furnace (Report on ECSC contract 7720-EB/108)

Energy Technology Data Exchange (ETDEWEB)

1980-01-01

A balance was established for the hearth-type coking oven and waste heat boiler system. Tests concerning the operational safety showed that, in the case of breakdowns, the oven and waste heat boiler could be shut down without any danger. The quality of the brown coal fine coke produced, could be improved by optimizing the heights of the layer in the hearth-type, the degasification temperature of the oven, and the operation of the coke cooling system. Higher coking temperature caused a lower grain disintegration and lower abrasion rates. The range of size of coke production was enlarged to lump size by additional feeding of 2-inch briquettes to the coking oven.

Specific long non-coding RNAs response to occupational PAHs exposure in coke oven workers

Directory of Open Access Journals (Sweden)

Chen Gao

Full Text Available To explore whether the alteration of lncRNA expression is correlated with polycyclic aromatic hydrocarbons (PAHs exposure and DNA damage, we examined PAHs external and internal exposure, DNA damage and lncRNAs (HOTAIR, MALAT1, TUG1 and GAS5 expression in peripheral blood lymphocytes (PBLCs of 150 male coke oven workers and 60 non-PAHs exposure workers. We found the expression of HOTAIR, MALAT1, and TUG1 were enhanced in PBLCs of coke oven workers and positively correlated with the levels of external PAHs exposure (adjusted Ptrend < 0.001 for HOTAIR and MALAT1, adjusted Ptrend = 0.006 for TUG1. However, only HOTAIR and MALAT1 were significantly associated with the level of internal PAHs exposure (urinary 1-hydroxypyrene with adjusted β = 0.298, P = 0.024 for HOTAIR and β = 0.090, P = 0.034 for MALAT1. In addition, the degree of DNA damage was positively associated with MALAT1 and HOTAIR expression in PBLCs of all subjects (adjusted β = 0.024, P = 0.002 for HOTAIR and β = 0.007, P = 0.003 for MALAT1. Moreover, we revealed that the global histone 3 lysine 27 trimethylation (H3K27me3 modification was positively associated with the degree of genetic damage (β = 0.061, P < 0.001 and the increase of HOTAIR expression (β = 0.385, P = 0.018. Taken together, our findings suggest that altered HOTAIR and MALAT1 expression might be involved in response to PAHs-induced DNA damage. Keywords: Polycyclic aromatic hydrocarbons, Long non-coding RNA, Peripheral blood lymphocytes, DNA damage response, HOTAIR, MALAT

The mechanism of coking pressure generation II: Effect of high volatile matter coking coal, semi-anthracite and coke breeze on coking pressure and contraction

Energy Technology Data Exchange (ETDEWEB)

Merrick Mahoney; Seiji Nomura; Koichi Fukuda; Kenji Kato; Anthony Le Bas; David R. Jenkins; Sid McGuire [BHP Billiton Technology, Shortland, NSW (Australia)

2010-07-15

One of the most important aspects of the cokemaking process is to control and limit the coking pressure since excessive coking pressure can lead to operational problems and oven wall damage. Following on from a previous paper on plastic layer permeability we have studied the effect of contraction of semi-coke on coking pressure and the effect of organic additives on contraction. A link between contraction (or simulated contraction) outside the plastic layer and coking pressure was demonstrated. The interaction between this contraction, local bulk density around the plastic layer and the dependence of the permeability of the plastic layer on bulk density was discussed as possible mechanisms for the generation of coking pressure. The effect of blending either a high volatile matter coal or one of two semi-anthracites with low volatile matter, high coking pressure coals on the coking pressure of the binary blends has been explained using this mechanism. 25 refs., 10 figs., 4 tabs.

Prediction of coking dynamics for wet coal charge

Directory of Open Access Journals (Sweden)

Kardaś Dariusz

2015-09-01

Full Text Available A one-dimensional transient mathematical model describing thermal and flow phenomena during coal coking in an oven chamber was studied in the paper. It also accounts for heat conduction in the ceramic oven wall when assuming a constant temperature at the heating channel side. The model was solved numerically using partly implicit methods for gas flow and heat transfer problems. The histories of temperature, gas evolution and internal pressure were presented and analysed. The theoretical predictions of temperature change in the centre plane of the coke oven were compared with industrialscale measurements. Both, the experimental data and obtained numerical results show that moisture content determines the coking process dynamics, lagging the temperature increase above the water steam evaporation temperature and in consequence the total coking time. The phenomenon of internal pressure generation in the context of overlapping effects of simultaneously occurring coal transitions - devolatilisation and coal permeability decrease under plastic stage - was also discussed.

Urinary 1-hydroxypyrene concentrations in Chinese coke oven workers relative to job category, respirator usage, and cigarette smoking

Energy Technology Data Exchange (ETDEWEB)

Bo Chen; Yunping Hu; Lixing Zheng; Qiangyi Wang; Yuanfen Zhou; Taiyi Jin [Fudan University, Shanghai (China). School of Public Health

2007-09-15

1-Hydroxypyrene (1-OHP) is a biomarker of recent exposure to polycyclic aromatic hydrocarbons (PAHs). We investigated whether urinary 1-OHP concentrations in Chinese coke oven workers (COWs) are modulated by job category, respirator usage, and cigarette smoking. The present cross-sectional study measured urinary 1-OHP concentrations in 197 COWs from Coking plant I and 250 COWs from Coking plant II, as well as 220 unexposed referents from Control plant I and 56 referents from Control plant II. Urinary 1-OHP concentrations (geometric mean, {mu}mol/mol creatinine) were 5.18 and 4.21 in workers from Coking plants I and II, respectively. The highest 1-OHP levels in urine were found among topside workers including lidmen, tar chasers, and whistlers. Benchmen had higher 1-OHP levels than other workers at the sideoven. Above 75% of the COWs exceeded the recommended occupational exposure limit of 2.3 {mu}mol/mol creatinine. Respirator usage and increased body mass index (BMI) slightly reduced 1-OHP levels in COWs. Cigarette smoking significantly increased urinary 1-OHP levels in unexposed referents but had no effect in COWs. Chinese COWs, especially topside workers and benchmen, are exposed to high levels of PAHs. Urinary 1-OHP concentrations appear to be modulated by respirator usage and BMI in COWs, as well as by smoking in unexposed referents.

Occupational coke oven emissions exposure and risk of abnormal liver function: modifications of body mass index and hepatitis virus infection

Energy Technology Data Exchange (ETDEWEB)

Y. Hu; B. Chen; J. Qian; L. Jin; T. Jin; D. Lu [Fudan University, Shanghai (China). Department of Occupational and Environmental Health

2010-03-15

Occupational coke oven emissions (COEs) have been considered an important health issue. However, there are no conclusive data on human hepatic injury due to COE exposure. The association of COE exposure with liver function was explored and the effects of modification of potential non-occupational factors were assessed. 705 coke oven workers and 247 referents were investigated. Individual cumulative COE exposure was quantitatively estimated. Serum alanine aminotransferase (ALT), aspartate aminotransferase (AST), {gamma}-glutamyl transferase, alkaline phosphatase, hepatitis B surface antigen and anti-hepatitis C antibody were measured. Among those with high COE exposure, the adjusted ORs of abnormal ALT and AST were 5.23 (95% CI 2.66 to 10.27) and 1.95 (95% CI 1.18 to 3.52), respectively. Overweight individuals (body mass index (BMI) {>=}25 kg/m{sup 2}) with high COE exposure had elevated risks of abnormal ALT (adjusted OR 23.93, 95% CI 8.73 to 65.62) and AST (adjusted OR 5.18, 95% CI 2.32 to 11.58). Risk of liver damage in hepatitis B virus- or hepatitis C virus-positive individuals with COE exposure was also elevated. Long-term exposure to COE increases the risk of liver dysfunction, which is more prominent among those with higher BMI and hepatitis virus infection. The risk assessment of liver damage associated with COE exposure should take BMI and hepatitis virus infection into consideration.

Effluents of toxic and corrosion-active components at coke-oven gas combustion

International Nuclear Information System (INIS)

Mikhajlov, G.S.; Afanas'ev, Yu.O.; Plotnikov, V.A.; Iskhakov, Kh.A.; Tikhov, S.D.; Gaus, A.I.; Nagibin, P.D.

1996-01-01

Various modes of coke-coal gas combustion are studied and dependence of concentration of nitrogen sulfur oxides and carbon monoxides originating in smoke gases on the air excess delivered to the combustion chamber is determined. The lowest summary releases of hazardous substances are achieved by the excess air coefficients α > 1.2 relative to modes of coke-coal gas combustion with smoke gases recirculation. The quantity of sulfur does not depend on the mode of fuel combustion and is determined by the total sulfur content in the fuel. To prevent the corrosion of low-temperature heat exchange surfaces it is necessary to heat up the feed-water up to the temperature exceeding the temperature of the coal gases dew point by 10-15 deg C. 10 refs

Fissure formation in coke. 3: Coke size distribution and statistical analysis

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; D.E. Shaw; M.R. Mahoney [CSIRO, North Ryde, NSW (Australia). Mathematical and Information Sciences

2010-07-15

A model of coke stabilization, based on a fundamental model of fissuring during carbonisation is used to demonstrate the applicability of the fissuring model to actual coke size distributions. The results indicate that the degree of stabilization is important in determining the size distribution. A modified form of the Weibull distribution is shown to provide a better representation of the whole coke size distribution compared to the Rosin-Rammler distribution, which is generally only fitted to the lump coke. A statistical analysis of a large number of experiments in a pilot scale coke oven shows reasonably good prediction of the coke mean size, based on parameters related to blend rank, amount of low rank coal, fluidity and ash. However, the prediction of measures of the spread of the size distribution is more problematic. The fissuring model, the size distribution representation and the statistical analysis together provide a comprehensive capability for understanding and predicting the mean size and distribution of coke lumps produced during carbonisation. 12 refs., 16 figs., 4 tabs.

Scientific Council of the State Committee for Science and Technology on the problem 'New processes in the coking industry', Coke-Chemistry Section of the Scientific-Technical Council of the Ministry of Ferrous Metallurgy of the USSR and of the Central Administration of the Scientific-Technical Branch of Ferrous Metallurgy

Energy Technology Data Exchange (ETDEWEB)

Bukvareva, O.F.

1986-12-01

A report is presented on 3 conferences on the development of the Soviet coking industry held in February and April 1986. Papers delivered at the conferences and selected recommendations for development of equipment for coking, coking systems, optimization of coal mixtures for coking, environmental protection and research programs on coking are reviewed. The following problems were discussed: modernization of coke oven design, selecting the optimum size of coke ovens, prospects for dry coke quenching in the USSR, evaluation of operation of systems for dry coke quenching, utilization of waste heat from coke quenching for heat treatment of coal mixtures for coking, research programs on coking in the 12th five-year plan (1986-1990), partial briquetting of coal mixtures for coking and selecting optimum binders for partial briqetting, formed coke processes, economic analysis of formed coke processes, fire-resistant bricks and elements for coke oven construction, new coking technologies, pollution control in coking plants.

Scientific and technical problems in the production of coke

Energy Technology Data Exchange (ETDEWEB)

Glushchenko, I M

1979-05-01

This paper lists several scientific and technological problems facing the producers of coke in the future. The demand for coke on the world market is steadily increasing despite the efforts of metallurgists to find non-coke methods of ore smelting. The major problems are held to be the gap between very successful results of research and the lack of their application to industry, unsatisfactory coke oven construction, problems in quenching and imperfections in the formed coke process. (In Russian)

Fissure formation in coke. 1: The mechanism of fissuring

Energy Technology Data Exchange (ETDEWEB)

D.R. Jenkins; M.R. Mahoney; J.C. Keating [CSIRO Mathematical and Information Sciences, North Ryde, NSW (Australia)

2010-07-15

Pilot scale coke oven experiments, in which carbonisation has been arrested after 2 and 4 h, have been used to identify key aspects of the initial formation and propagation of fissuring in coke. The experiments show that the primary fissure network is formed within the first few hours of coking and the fissures propagate towards the centre of the oven as coking progresses. They also show that some of the initially formed fissures stop propagating, thus increasing the effective fissure spacing as coking continues. A model for the propagation of regular crack arrays has been used to identify the cause of the initial formation of the fissure network, evaluate the fissure spacing and explain the fissure coarsening effect. The coarsening is shown to be due to an instability, in the form of every second fissure stopping. The formation of lateral fissures is shown to be due to tensile stress formation near the tips of stopped fissures and also to increased shrinkage due to a maximum in the coke contraction coefficient at around 700{sup o}C. 45 refs., 11 figs., 1 tab.

Investigations concerning the mechanism of action of brown-coal coke particles in aerobic biological waste water treatment

International Nuclear Information System (INIS)

Rieger, W.

1990-01-01

At the start of this work experience with the use of brown coal coke in the activated sludge process was lacking entirely. It therefore was necessary to carry through preliminary experiments in order to practically test the effect of Grown-coal coke. In two technical-scale experiments and a pilot test, very good results were obtained with the application of brown-coal coke to activated sludge. These, and previously published results, permitted to evolve moodel concepts of the mechanism of action of coal, especially brown coal coke, in activated sludge. According to these concepts the coal particles act as buffers and a temporary adsorbent of oxygen and waste water constituents. This in turn stimulates the colonization of the surface with microorganisms. In order to corroborate these model concepts, the - adsorption and desorption of solved oxygen to coal in a watery medium and - the effect of coal over a longer period of time were investigated. The results in essence confirm the model concepts. (UWa) [de

Prediction of operating parameters range for ammonia removal unit in coke making by-products

Science.gov (United States)

Tiwari, Hari Prakash; Kumar, Rajesh; Bhattacharjee, Arunabh; Lingam, Ravi Kumar; Roy, Abhijit; Tiwary, Shambhu

2018-02-01

Coke oven gas treatment plants are well equipped with distributed control systems (DCS) and therefore recording the vast amount of operational data efficiently. Analyzing the stored information manually from historians is practically impossible. In this study, data mining technique was examined for lowering the ammonia concentration in clean coke oven gas. Results confirm that concentration of ammonia in clean coke oven gas depends on the average PCDC temperature; gas scrubber temperatures stripped liquor flow, stripped liquor concentration and stripped liquor temperature. The optimum operating ranges of the above dependent parameters using data mining technique for lowering the concentration of ammonia is described in this paper.

Oxygen and coke oven gas (COG) consumption optimization at hot stove of Usiminas blast furnace 3; Otimizacao do consumo de oxigenio e GCO nos regeneradores do alto forno 3 da Usiminas

Energy Technology Data Exchange (ETDEWEB)

Cervino, Marco Antonio; Bastos, Moises Hofer [Usiminas, Ipatinga, MG (Brazil)

2001-07-01

This paper presents the model developed for determination of the correlation between oxygen and coke oven gas (COG) consumption in the hot stove at Usiminas blast furnace 3, the applicability and results obtained. (author)

Consumption of fuels and energy in the coking industry and ways of reducing consumption

Energy Technology Data Exchange (ETDEWEB)

Vasil' ev, Yu.S.; Tsel' ik, M.P.; Belkina, T.V. (Khar' kovskii Nauchno-Issledovatel' skii Uglekhimicheski Institut (USSR))

1989-08-01

Coking plants in the USSR consume 4,000 million kWh electric energy, 100 million GJ heat energy and 35,000 million m{sup 3} gaseous fuels per year. Structure of energy consumption is the following: 68% gaseous fuels, 24% steam and 8% electric energy. Processes of coal preparation, crushing, mixing, coking and quenching are analyzed from the point of view of energy consumption. The following methods for reducing energy consumption are discussed: using the FM-25 flotation machines for flotation of coking coal slurries, briquetting the whole coal charge for coking, optimization of air supply rates for combustion of gases used for coke oven heating, use of control systems for coke oven heating considering coal charge density, waste heat utilization from quenching. 4 refs.

Full scale treatment of phenolic coke coking waste water under unsteady conditions

Energy Technology Data Exchange (ETDEWEB)

Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

1994-12-31

Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

Full scale treatment of phenolic coke coking waste water under unsteady conditions

Energy Technology Data Exchange (ETDEWEB)

Suschka, Jan [Institute for Ecology of Industrial Areas, Katowice (Poland); Morel, Jacek; Mierzwinski, Stanislaw; Januszek, Ryszard [Coke Plant Przyjazn, Dabrowa Gornicza (Poland)

1993-12-31

Phenolic waste water from the largest coke coking plant in Poland is treated at a full technical scale. From the very beginning it became evident that very high qualitative variations in short and long periods were to be expected. For this purpose, the biological treatment plant based on activated sludge is protected through preliminary physical-chemical treatment and the results are secured by a final chemical stage of treatment. Nevertheless, improvements in the performance of the treatment plant have been found necessary to introduce. In this work, the experience gained over the last five years is described and developed improvements were presented. 3 refs., 9 figs., 1 tab.

Copyrolysis of coal with coke-oven gas. III. Analysis of tar

Energy Technology Data Exchange (ETDEWEB)

Liao, H.; Sun, C.; Li, B.; Liu, Z. [Chinese Academy of Sciences, Taiyuan (China). State Key Laboratory of Coal Conversion, Institute of Coal Chemistry

1998-02-01

Tars from copyrolysis of Xianfeng lignite with coke-oven gas (COG) at different pressures (0.1-5 MPa) and heating rates (5-25{degree}C/min) to a final temperature of 650{degree}C were analyzed and compared with hydropyrolysis under the same H{sub 2} partial pressure. The results indicated that high contents of BTX, PCX and naphthalene were found in the tar from copyrolysis of Xianfeng lignite with COG. Pressure and heating rate have important effects on tar yields and the contents of BTX, PCX and naphthalene in oil. Increasing pressure and decreasing heating rate enhance the tar yields and result in high yields of BTX and PCX. When compared with hydropyrolysis under the same H{sub 2} partial pressure, the tar yield increases by 1.2 times and the yields of BTX, PCX and naphthalene by about 1.6, 1.3 and 1.6 times, respectively. At the same total pressure (3MPa), the yields of BTX and naphthalene from copyrolysis are equal to those from hydropyrolysis. The results reveal that other components in COG, such as methane, carbon monoxide etc., are of importance for pyrolysis behaviour of coal under COG and improvement of oil qualities. 5 refs., 5 figs., 2 tabs.

Achievements and research programs of the Institute for Chemical Coal Processing in the field of conventional coking

Energy Technology Data Exchange (ETDEWEB)

Cieslar, R.; Kaziszyn, I.; Zawistowksi, J.

1986-11-01

This paper describes research programs of the Institute for Chemical Coal Processing in Zabrze on black coal coking and coke use in metallurgy from 1955 to 1990. In 1955-1970 the programs concentrated on coal mixture composition (selective crushing), optimization of coking conditions, mechanical coke treatment. In 1971-1980 research concentrated on coal preparation prior to coking and new coking systems for the Katowice steel plant (heat treatments, design of large coke ovens). The following research programs were implemented in 1981-1985: partial coal charge briquetting, production of foundry coke, coal charge preheating, production of blast furnace coke from black coal from Dobiensko, reducing coke consumption of blast furnaces. In 1986-1990 the Institute will concentrate on the following research programs: coal preparation schemes and coking schemes for coking low-quality weakly caking coals, optimization of coke oven design (e.g. use of packed charge), reducing coke consumption in metallurgy and heating systems, reducing air pollution from coking.

Factors affecting coke size and fissuring during cokemaking part 2

Energy Technology Data Exchange (ETDEWEB)

Merrick Mahoney; Jeff Keating; Susan Woodhouse [BHP Billiton Newcastle Technology Centre (Australia)

2007-12-15

This work addressed the mechanism of fissuring during metallurgical cokemaking and extends on a previous ACARP project. Considerable progress has been made in understanding the mechanism by an integrated modelling work; experimental program. The work points to opportunities for controlling the carbonisation process to achieve required outcomes in terms of coke lump size and distribution. Key outcomes of the work included: A methodology for determination of the minimum spacing between fissures, and the time at which period doublings (i.e. every second fissure stopping) occur, has been developed and implemented. Implementation of the methodology allows the determination of the complete fissure pattern (at least those perpendicular to the oven walls) for a given coke oven/charge configuration. A plausible mechanistic explanation of the formation of lateral fissures (those that are parallel to the oven walls) has been developed. Knowledge of the fissure pattern, combined with the lateral fissuring explanation, enables the determination of typical size and shape of lumps after stabilisation of the coke.

Blast-furnace coke production in high capacity coke oven batteries from the viewpoint of domestic raw material resources

Energy Technology Data Exchange (ETDEWEB)

Krause, W

1977-05-01

The problem is treated in a complex manner taking into account such technological improvements as: oiling, drying, charge preheating, dry quenching of coke as well as mechanical processing of coke which taken together will give blast furnace coke of the highest quality from domestic coals.

Hydrogen amplification of coke oven gas by reforming of methane in a ceramic membrane reactor

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yuwen; Li, Qian; Shen, Peijun; Liu, Yong; Yang, Zhibin; Ding, Weizhong; Lu, Xionggang [School of Material Science and Engineering, Shanghai University, No. 275 Mail Box, 149 Yanchang Road, Shanghai 200072 (China)

2008-07-15

To maximize hydrogen production from coke oven gas (COG), partial oxidation of methane in COG was studied thermodynamically and experimentally. Thermodynamic analysis indicates that an optimal hydrogen yield of 1.04-1.10 mole per mole of the consumed COG can be achieved when the initial ratio of O{sub 2} and CH{sub 4} is 0.57-0.46 in a temperature range of 800-900 C, and the corresponding amplification of original hydrogen in COG reaches 1.8-1.9 times. The amplification of original hydrogen was carried out in a BaCo{sub 0.7}Fe{sub 0.2}Nb{sub 0.1}O{sub 3-{delta}} (BCFNO) membrane reactor, and the hydrogen yield in the lab scale was about 80% more than that of original H{sub 2} in model COG. In a large hydrogen content in COG, the ceramic membrane reactors made from perovskite mixed-conducting oxygen-permeable materials must have higher stability to withstand the harsh reduction condition. (author)

Determination of polycyclic aromatic hydrocarbons in urine from coke-oven workers with a radioimmunoassay

Energy Technology Data Exchange (ETDEWEB)

Herikstad, B.V.; Ovrebo, S.; Haugen, A.; Hagen, I. (Center for Industrial Research, Oslo (Norway))

1993-02-01

Considerable amounts of polycyclic aromatic hydrocarbons (PAH) are present in the workplace. In order to obtain a better understanding of the occupational hazards connected with PAH exposure various biomonitoring methods need to be applied. The level of PAH in urine collected from coke-oven workers has been measured by a recently developed radioimmunoassay. A significant correlation between estimated exposure levels for PAH and urinary levels of PAH was observed. During the winter period the control group was found to have an average concentration of 0.44 ng PAH/mmol creatinine, whereas the low, medium and high exposure groups contained 0.44, 0.71 and 0.85 ng PAH/mmol creatinine respectively. The urinary PAH level in the samples collected during the summer period was higher, i.e. 0.81, 0.94 and 1.10 ng PAH/mmol creatinine, for the low, medium and high exposure groups. Furthermore, a correlation was also observed between smoking and levels of urinary PAH. We conclude that this radioimmunoassay may be suitable as a simple and sensitive routine assay for monitoring individuals exposed to PAH.

Development of an installation for the production of high-purity hydrogen using the pressure-swing-adsorption process with coke-oven gas as feedstock

Energy Technology Data Exchange (ETDEWEB)

Nakamura, M; Sugishita, M

1986-04-01

This paper describes how Nippon Steel developed a process for producing high-purity hydrogen using the PSA method with coke-oven gas as a feedstock. The process comprises a gas-compression and gas-cooling stage, a pre-treatment stage, an adsorption stage, a de-oxygenation stage and various control and maintenance devices, etc. The triple-tower plant constructed is the equivalent of a four-tower conventional installation, with a maximum capacity of around 10,000 Nm/sup 3//h. 1 tab., 14 figs., 3 refs.

Granulation for Coking Wastewater Treatment in a Coupled Anaerobic-Aerobic Reactor

Science.gov (United States)

Dong, Chunjuan; Lv, Bingnan

2018-06-01

A coupled anaerobic-aerobic granular bio-film reactor was employed with two operation stages: Stage I, granular sludge was formed from digestion sludge using brewery wastewater, and Stage II, granular sludge was acclimatized using coking wastewater. Two oxygenation methods (i.e. A and B) were employed to acclimatize the granules. For method A, dissolved O 2 was supplied through a continuous oxygenation way of 800-15000ml-min-1 . And for method B, dissolved O2 was supplied of 800-15000ml-min-1 18-12 times at 20-60min intervals, 1h each time. The experimental results showed that granules could quickly form in 10d in the EGSB reactor seeded with digestion sludge and little loose granules lack of nutrition, and it was the key factor for granules forming to add little loose granules. It took only about 6 months for granules acclimation using coking wastewater. Both oxygenation methods could run well when acclimatizing the granules. However, method A could have comparatively high and stable operation effect. The actual coking wastewater had distinct inhibition effect on the granules, but the supplement of some oxygen could promote the recovery of SMA, and NaHCO3 supplement could also weaken the inhibition effect of the CWW. Method A had more strongly activity recovery ability than method B.

Fine coke production from brown coal (Report on ECSC contract 6220-72/1/102)

Energy Technology Data Exchange (ETDEWEB)

1977-01-01

The possibility of producing a dry brown coal suitable for the production of fine coke and the development of a suitable carbonization process were studied. To prepare the coal it should be screened at 1 mm with the oversize going to fine coke production and the undersize going to briquette production. To increase fine coke production it is necessary to screen the raw smalls less than 2 mm and to pelletize, dry and carbonize them with the coarser constituents. The planning and construction of a hearth oven furnace plant was begun and this is now in operation. A fluidized bed can be used to preheat the coal to improve the oven performance. (In German)

Developing new technology of coal coking

Energy Technology Data Exchange (ETDEWEB)

Erkin, L.I.; Nefedov, P.Ya.

1981-03-01

This paper characterizes types of coke (grain size, compression strength, abrasion, porosity) used by: blast furnaces, shaft furnaces, ferroalloys and phosphorus production, and ore agglomeration. Development of formed metallurgical coke production on the basis of technologies worked out by the Eastern Research Scientific Institute for Coal Chemistry is analyzed. The following phases in the investigations are stressed: optimization of coal blends (increasing proportion of coals with poor caking properties, pressing briquets, carbonization, temperature distribution and temperature control, using heat emitted by hot coke for coal preheating (heat consumption of coking is reduced to 200 kcal/kg). On the basis of technology developed and tested by VUKhIN formed coke consisting of 60% G6 coal and 40% 2SS coal has been produced. Using the coke in blast furnaces increases furnace capacity by 5% and reduces coke consumption in a furnace by 2.6%. It is suggested that wide use of the proposed technology of formed metallurgical coke production in the Kuzbass (using coals with poor caking properties from surface mines) would increase coke production of the region to 50 Mt for a year. technology of producing formed foundry coke from: 80 to 86% anthracites, semianthracites and coals with poor caking properties, 5 to 10% coking coal, and 8% binder is evaluated. Formed foundry coke produced from the blend reduces coke consumption in a foundry by 25 to 30% and increases cast iron temperature by 20 to 50/sup 0/C. Technologies of producing coke for phosphorus industry by continuous coking of coals difficult to coke in vertical coke ovens and production of coke for ore agglomeration are also discussed. (In Russian)

Advanced coking process control at Rautaruukki Steel

Energy Technology Data Exchange (ETDEWEB)

Ritamaki, O.; Luhtaniemi, H. [Rautaruukki Engineering (Finland)

1999-12-01

The paper presents the latest development of the Coking Process Management System (CPMS) at Raahe Steel. The latest third generation system is based on the previous system with the addition of fuzzy logic controllers. (The previous second generation system was based simultaneous feed forward and feedback control.) The system development has resulted in balanced coke oven battery heating, decreased variation in process regulation between shifts and increase of process information for operators. The economic results are very satisfactory. 7 figs.

China's coke industry: Recent policies, technology shift, and implication for energy and the environment

International Nuclear Information System (INIS)

Huo, Hong; Lei, Yu; Zhang, Qiang; Zhao, Lijian; He, Kebin

2012-01-01

China is the largest coke producer in the world, accounting for over 60% of the world coke production, which makes the coke industry in China a significant coal consumer and air pollutant emitter. Recently, China has taken a series of measures to improve energy efficiency and reduce emissions from the coke industry, including eliminating old and low energy-efficiency coking technologies, promoting advanced technologies, and strengthening energy and environmental requirements on coking processes. As a consequence, China's coke industry is experiencing an unprecedented technology shift, which was characterized by the elimination of old, inefficient, and polluting indigenous ovens and small machinery ones within 10 years. This study examines the policies and the prompt technology shift in China's coke industry, as well as the associated energy and environmental effects, and discusses the implications with respect to the development of the coke industry in China towards a more efficient and clean future. As China sets stricter requirements on energy efficiency and the ambient environment, a more significant change focusing on technologies of energy saving and emission reduction is urgently needed at present. Those mature technologies, including coke dry quenching, coke oven gas recycle, fine particle removal, etc., should be enforced in the near future. - Highlights: ► With 60% of world coke output, China's coke making has big energy/pollution issues. ► Actions were taken to improve energy and environmental performance of coke plants. ► China's coke industry is experiencing an unprecedented technology shift. ► Another shift, focusing on technologies of energy and emission saving, is needed. ► More measurement studies on coking emissions are needed given the importance.

Production of oil and coke from sludges containing organic pollutants; Gewinnung von Oel und Koks aus organisch belasteten Schlaemmen

Energy Technology Data Exchange (ETDEWEB)

Steger, M [Martin Steger GmbH, Eggenfelden (Germany); Meissner, W; Herold, R [Max Aicher Umwelttechnik GmbH, Freilassing (Germany)

1998-09-01

Since the mid-eighties, Messrs. Max Aicher Umwelttechnik GmbH at Hammerau, Germany have been investigating sewage sludge pyrolysis. Laboratory experiments and semi-industrial investigations led to the construction of a combined sludge drying and conversion plant (``Aicher sludge recycling process``), in which the organic sludge fraction is converted into recyclable or combustible oils. Carbon is obtained as a by-product in solid form as conversion coke which can be utilized. Apart from sewage sludge, also industrial sludges with high organic fractions can be processed, e.g. sludges and sewage sludges from petroleum processing. (orig.) [Deutsch] In der Bundesrepublik Deutschland beschaeftigt sich die Max Aicher Umwelttechnik GmbH in Hammerau seit Mitte der Achtzigerjahre mit der Niedertemperaturkonvertierung (Pyrolyse) von Klaerschlamm. Versuche im Labor- und im halbtechnischen Massstab fuehrten zur Realisierung einer betriebstechnischen Anlage mit den Komponenten Schlammtrocknung und Konvertierung. Ziel des Aicher-Schlamm-Recycling-Verfahrens ist die Umwandlung der organischen Schlammfraktion in stofflich und energetisch verwertbare Oele. Bei der Umwandlung entsteht fixer Kohlenstoff, der im festen Rueckstand (Konversionskoks) angereichert wird. Neben dem gewonnenen Oel ist auch der produzierte Koks verwertbar. Einsatzstoffe fuer das Verfahren sind neben Klaerschlamm aus der kommunalen Abwasserreinigung vor allem industrielle Schlaemme mit hohen organischen Anteilen z.B. Schlaemme und Klaerschlaemme aus der Erdoelverarbeitung. (orig.)

Application of Activated Sludge Process at Phenol Water Treatment Station in Yanzhou Coal Mine Distract Coking Plant%活性污泥法在兖州矿区焦化厂酚水处理站的应用

Institute of Scientific and Technical Information of China (English)

许寒冰; 牟增越

2001-01-01

论述活性污泥法处理焦化酚水的若干问题，包括活性污泥的培养、驯化、运行工艺指标、参数，管理中应把握的几个工艺点，运行中常出现的问题及对策,几点探索和体会。%Some of the technical problems of phenol water treatment in coking plant by using the activated sludge process are discussed. These technical problems are including culture, domestication, operation process index of activated sludge; a few of process point control in management; often happened technical problems and countermeasures in operation.

Process development of coke oven gas to methanol integrated with CO2 recycle for satisfactory techno-economic performance

International Nuclear Information System (INIS)

Yi, Qun; Gong, Min-Hui; Huang, Yi; Feng, Jie; Hao, Yan-Hong; Zhang, Ji-Long; Li, Wen-Ying

2016-01-01

A novel process designed for producing methanol from coke oven gas (COG) integrated with CO 2 recycle is proposed. In the new system, oxygen replacing air is blown to combustor for assisting combustion of COG and unreacted syngas from methanol synthesis process. The combustion process provides to the heat required in the coking process. The rest COG reacts with the recycled CO 2 separated from the exhaust gas to produce syngas for methanol synthesis. The unreacted syngas from methanol synthesis process with low grade energy level is recycled to the combustor. In the whole methanol production process, there is no additional process with respect to supplementary carbon, and the carbon resource only comes from the internal CO 2 recycle in the plant. With the aid of techno-economic analysis, the new system presents the energy or exergy saving by 5–10%, the CO 2 emission reduction by about 70% and the internal rate of return increase by 5–8%, respectively, in comparison with the traditional COG to methanol process. - Highlights: • A process for producing methanol from COG integrated with CO 2 recycle is first proposed. • CO 2 from the exhaust gas is recycled to supply carbon for producing syngas. • New integrated plant simplifies the production process with 5–8% IRR increase. • New system presents about 5–10% energy saving, about 70% CO 2 emission reduction.

Characterisation of coking activity during supercritical hydrocarbon pyrolysis

Energy Technology Data Exchange (ETDEWEB)

Gascoin, Nicolas; Gillard, Philippe; Bernard, Stephane [Laboratoire Energetique, Explosion, Structure, UPRES-EA 1205, 63, avenue de Lattre de Tassigny, 18020 Bourges Cedex (France); Bouchez, Marc [MBDA France, 8, rue Le Brix, 18000 Bourges (France)

2008-12-15

The active cooling of the Supersonic Combustion Ramjet engine, for hypersonic flight purpose, is ensured thanks to fuel, n-dodecane for the present study. The endothermic fuel pyrolysis, starting above 800 K, could generate an unwanted coke formation. Experimental tests up to 1125 K and between 1 MPa and 6 MPa have been performed on the hydrocarbon fuel pyrolysis to evaluate the coking activity. 316L stainless steel, low carbon steel and titanium reactors have been considered. A witness of the coke formation, based on its thermal insulation and pressure loss effects, has been found. A correlation between methane production and coke deposit was found. The coke has been studied with Scanning Electron Microscope (SEM), Energy Dispersion Spectroscopy (EDS), X-ray diffractometer and Fourier Transform Infrared (FTIR) spectroscopy. The porosity, the density and the permeability of the coke have been estimated. (author)

Assessment of alternative management techniques of tank bottom petroleum sludge in Oman

International Nuclear Information System (INIS)

Al-Futaisi, Ahmed; Jamrah, Ahmad; Yaghi, Basma; Taha, Ramzi

2007-01-01

This paper investigated several options for environmentally acceptable management techniques of tank bottom oily sludge. In particular, we tested the applicability of managing the sludge by three options: (1) as a fuel supplement; (2) in solidification; (3) as a road material. Environmental testing included determination of heavy metals concentration; toxic organics concentration and radiological properties. The assessment of tank bottom sludge as a fuel supplement included various properties such as proximate analysis, ultimate analysis and energy content. Solidified sludge mixtures and road application sludge mixtures were subjected to leaching using the toxicity characteristic leaching procedure (TCLP). Tank bottom sludge was characterized as having higher concentrations of lead, zinc, and mercury, but lower concentrations of nickel, copper and chromium in comparison with values reported in the literature. Natural occurring radioactive minerals (NORM) activity values obtained on different sludge samples were very low or negligible compared to a NORM standard value of 100 Bq/g. The fuel assessment results indicate that the heating values, the carbon content and the ash content of the sludge samples are comparable with bituminous coal, sewage sludge, meat and bone meal and petroleum coke/coal mixture, but lower than those in car tyres and petroleum coke. The nitrogen content is lower than those fuels mentioned above, while the sulfur content seems comparable with bituminous coal, petroleum coke and a petroleum coke/coal mixture. The apparent lack of leachability of metals from solidification and road material sludge applications suggests that toxic metals and organics introduced to these applications are not readily attacked by weak acid solutions and would not be expected to migrate or dissolved into the water. Thus, in-terms of trace metals and organics, the suggested sludge applications would not be considered hazardous as defined by the TCLP leaching procedure

Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

Energy Technology Data Exchange (ETDEWEB)

V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

Optimising the flow characteristic of a coke-oven flue-gas valve by means of Computational Fluid Dynamics (CFD); Stroemungsoptimierung eines Abgasventils von Koksoefen durch Computational Fluid Dynamics (CFD)

Energy Technology Data Exchange (ETDEWEB)

Hiller, R.; Cremer, I.; Bertling, J. [Fraunhofer-Institut fuer Umwelt-, Sicherheits- und Energietechnik UMSICHT, Oberhausen (Germany); Dittie, J.; Kim, R.; Reinke, M. [Krupp Uhde GmbH, Dortmund (Germany)

1999-06-01

In coke-oven operations flue-gas valves are used to switch the regenerator function from rich gas firing to lean gas firing. Compared with the simple geometry of the other parts of the flow path, which comprise flues and regenerators, the narrow and winding passages of the flue-gas valves give rise to relatively high losses in pressure. Without the construction of high (and therefore expensive) chimneys, this means that operating problems may well arise due the inadequate suction capacity. The project focused on the theoretical and experimental analysis of a coke-oven flue-gas valve. The primary aim was to reduce the pressure drop through the valve without modifying its external geomerty. The internal flow characteristics created by different valve geometries under a variety of operating conditions were simulated using the commercial CFD code Fluent/UNS, which provided velocity and pressure distributions. A half-scale model valve was constructed in order to characterise the internal flow behaviour by pressure measurement. (orig.) [Deutsch] In einem bei Fraunhofer UMSICHT durchgefuehrten Projekt wurde die Stroemung in einem Abgasventil eines Koksofens, das der Umschaltung der Regeneratorfunktion von Starkgasbeheizung auf Schwachgasbeheizung dient, theoretisch und experimentell untersucht, um die relativ hohen Druckverluste zu vermindern. Vorgeschlagen wurde eine Modifikation der Abgasventilkonstruktion, die den Druckverlust um mehr als das Zehnfache vermindert und zu einer baulichen Vereinfachung des Ventils fuehrt. (orig.)

Practical aspects of coking in Cundinamarca y Boyacá

Directory of Open Access Journals (Sweden)

Segundo Manuel Romero-Balaguera

2014-12-01

Full Text Available Taking advantage of the excellent qualities of the studied coals from the coalfields in Cundinamarca and terms of the types of coking ovens, for excellent performance and quality that allows them to be very competitive.The international market is very demanding in terms of the quality of coke and CRI and CSR indexes, that is why coals laboratories were implemented and improved the system of sampling and analysis of laboratories for more agile and modern. Mixtures were made with the test methodology and empirical methods combining swelling index and rank cals were the theree main types: high, medium and low volatile. But with studies and techological change and enviromental control, process is managed, allowing the coke industry to serve as a development center for the promotion of industries in the central area of this country. In the study the whole process is presented beginning with the explotaitation of coking coals, the care that must be taken into account to mainttain good quality, transport and enviromental measures, the process of crushing and grinding to prepare the optimal mix and laboratory tests necessary to maintain quality control, the types of ovens in Boyacá Colombia, yields and advances in the se technologies, and finally, the system shutdown process. All of the above was addressed in order to add value to the product with the fulfillment of the international market standards.

Scientific Council on problems on new processes in the coking industry. [Effect on coke consumption of moisture, sulfur and ash; substitution possibility

Energy Technology Data Exchange (ETDEWEB)

Filippov, B.S.

1981-07-01

This paper presents a report on the Coking Section of the Scientific Council held on November 20, 1980 in Moscow. The following problems were discussed: indexes characterizing blast furnace coke (for furnaces with a volume of 5580 M/sup 3/); replacing metallurgical coke with other types of fuels; use of brown coal; liners of coke ovens. Papers delivered during the session are summarized. Reducing moisture content in blast furnace coke permits its consumption to be reduced by 2%. Reducing sulfur content in blast furnace coke by 0.1% permits its consumption to be reduced from 10 to 15 kg for 1 t of pig iron. Increase in ash content of coke by 1% causes coke consumption increase ranging from 1.5 to 2.0%. About 10 Mmt of coke class with grains above 25 mm in USSR is used for purposes other than blast furnaces. Possibilities of substituting coke with lean coal are evaluated (particularly from Kuzbass). A method for briquetting a mixture of black and brown coal is proposed. Briquets are a suitable fuel in metallurgy. A new type of liner, which consists of at least 92% silicon dioxide, is described. Physical and mechanical properties of the liners are discussed.

Conversion of hot coke oven gas into light fuel gas over Ni/Al{sub 2}O{sub 3} catalyst

Energy Technology Data Exchange (ETDEWEB)

Li, L.Y.; Morishita, K.; Takarada, T. [Gunma University, Gunma (Japan). Dept. of Biology & Chemical Engineering

2006-04-15

Conversion of hot coke oven gas (COG, containing tarry material) into light fuel gas over a Ni/Al{sub 2}O{sub 3} catalyst was studied. Laboratory scale tests were carried out in a two-stage fixed-bed reactor at ambient pressure. The nickel catalyst promoted the hydropyrolysis reaction of tarry materials. High yields of total product gas and methane were obtained at high hydrogen concentrations. If the hydrogen supply was adequate for hydropyrolysis of the tarry material, conversion of coal volatiles was high, at more than 95% on carbon balance, even with a gas residence time as short as 0.15 s in the catalyst bed. The product gas yield depended on catalytic temperature. At 923 K, the maximum conversion of coal volatiles into the light gas was achieved at 95.0% on carbon balance, with methane 86.7 vol% of the carbonaceous gas product. Although carbon deposits deactivated the catalyst after a long period of use, the catalyst could be regenerated by treatment with oxygen at 800 K, providing high activity in subsequent decomposition of tarry material. The influence of sulphide on the tarry material decomposition reaction was small even in a 2000 ppm H{sub 2}S atmosphere.

Possibilities of using pulverized non coking coals in ironmaking

Energy Technology Data Exchange (ETDEWEB)

Wijk, Olle; Mathiesen, Mihkel; Eketorp, Sven

1977-08-01

The use of pulverized coal in iron making suggests solutions to the mounting problems created by the increasing scarcity of coking coals, and other fossil fuels such as oil and natural gas. The unavailability of coke can be met with two principally different measures. Blast furnace coke rates can be decreased by substituting injected pulverized coal or other carbon containing fuels for part of the coke burden, and the coke itself may be substituted by formed coke. A more radical solution is to abandon the blast furnace process, and instead produce the raw iron in processes not requiring coke. Two such processes are discussed in the paper, the Inred process, developed by Boliden Kemi AB, Sweden, and the smelting reduction process by means of injection, currently being developed at the Royal Institute of Technology in Stockholm. Both processes have potential advantages over the coke oven/sintering plant/blast furnace-complex especially concerning energy requirements and structure, but also in economical terms. The injection process seems to present a further advantage in the possibility of gasifying coal in the process, thus yielding a synthesis gas for methanol production in addition to the raw iron.

Priorities in the design of chemical shops at coke plants

Energy Technology Data Exchange (ETDEWEB)

V.I. Rudyka; Y.E. Zingerman; V.V. Grabko; L.A. Kazak [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Recent trends in the design of chemical equipment at coke plants are described, through the lens of experience at Giprokoks. The main priorities were to improve the removal of impurities from coke oven gas; to improve equipment design on the basis of new materials; to reduce reagent consumption; to reduce the materials and energy consumed in the construction of new equipment; and to minimize impacts on the environment and worker health. Some technological equipment is briefly characterized.

Improvements in the construction and operation of coke and other ovens. [Patents

Energy Technology Data Exchange (ETDEWEB)

Aitken, H

1883-01-14

Into a room above the coke, superheated steam is let in and collects the distillation products throughout the charge into a tube or channel driven into the wall of the retort. The retort walls can be made of a double iron jacket in which water circulates. For emptying the retort, a wedge-shaped plate is used, which is pushed under the coke, thereby the latter is lifted and in large measure moved out of the chamber.

Heat input control in coke ovens battery using artificial intelligence

Energy Technology Data Exchange (ETDEWEB)

Kumar, R.; Kannan, C.; Sistla, S.; Kumar, D. [Tata Steel, Jamshedpur (India)

2005-07-01

Controlled heating is very essential for producing coke with certain desired properties. Controlled heating involves controlling the heat input into the battery dynamically depending on the various process parameters like current battery temperature, the set point of battery temperature, moisture in coal, ambient temperature, coal fineness, cake breakage etc. An artificial intelligence (AI) based heat input control has been developed in which currently some of the above mentioned process parameters are considered and used for calculating the pause time which is applied between reversal during the heating process. The AI based model currently considers 3 input variables, temperature deviation history, current deviation of the battery temperature from the target temperature and the actual heat input into the battery. Work is in progress to control the standard deviation of coke end temperature using this model. The new system which has been developed in-house has replaced Hoogovens supplied model. 7 figs.

New processes in iron metallurgy discussed by the Coking Section of the Scientific Council of the Main Committee of Science and Technology of the USSR

Energy Technology Data Exchange (ETDEWEB)

Bukvareva, O.F.

1991-02-01

Discusses problems evaluated in October 1990 by the Section during the meeting devoted to research programs in the twelfth five-year plan, research and development of continuous coking methods, prospects for new coke quenching processes. Selected research programs, coordinated research programs and development programs as well as recommendations for future research programs are evaluated. The following research programs aimed at use of weakly caking and noncaking coals in the coking plants are evaluated: coal preheating and charging preheated mixtures to coke ovens, partial coal charge briquetting and equipment for coal briquetting, development of commercial systems for packing coal charges in coke ovens, production of formed coke for metallurgy, processes for coal gas cleaning (especially ammonia separation), development of systems for utilization of waste heat from dry coke quenching for coal charge preheating. Participation of individual research institutes in the programs is discussed. The most significant projects of individual institutes are discussed. Recommendations for research programs for the period 1991 to 1995 are made.

Alternative method for assessing coking coal plasticity

Energy Technology Data Exchange (ETDEWEB)

Dzuy Nguyen; Susan Woodhouse; Merrick Mahoney [University of Adelaide (Australia). BHP Billiton Newcastle Technology Centre

2008-07-15

Traditional plasticity measurements for coal have a number of limitations associated with the reproducibility of the tests and their use in predicting coking behaviour. This report reviews alternative rheological methods for characterising the plastic behaviour of coking coals. It reviews the application of more fundamental rheological measurements to the coal system as well as reviewing applications of rheology to other physical systems. These systems may act as potential models for the application of fundamental rheological measurements to cokemaking. The systems considered were polymer melts, coal ash melts, lava, bread making and ice cream. These systems were chosen because they exhibit some physically equivalent processes to the processes occurring during cokemaking, eg, the generation of bubbles within a softened system that then resolidifies. A number of recommendations were made; the steady and oscillatory shear squeeze flow techniques be further investigated to determine if the measured rheology characteristics are related to transformations within the coke oven and the characteristics of resultant coke; modification of Gieseler plastometers for more fundamental rheology measurements not be attempted.

Materials for making coke

Energy Technology Data Exchange (ETDEWEB)

Kern, L

1936-08-19

In the preparation of carbonized fuel briquettes, material such as bituminous, lignitic, or anthracitic coal, slack, waste or shale is treated with an electropositive solution such as hydrochloric acid or an acidic chloride to bring ash-forming constituents into colloidal form. The mixture is pressed with a colloid precipitating electro-negative solution such as sodium hydroxide, and moulded, the product being heated in the absence of air and coked. In an example bituminous coal is ground and then masticated with dilute hydrochloric acid. Some dilute manganese chloride is added followed by a solution of sodium hydroxide which precipitates the metals and silica as colloidal gels while the mixture is thoroughly agitated. The plastic mass is briquetted and dried at about 125/sup 0/C and then coked in vertical ovens at 700/sup 0/C. Chlorides recovered with the distillate gases may be utilized as solvent instead of hydrochloric acid. If the coal contains a large amount of sulfur acidified manganese chloride including a large proportion of iron is used as colloid forming material, the oxides of manganese and iron subsequently precipitated forming stable compounds with the non-volatile sulfur on coking or combustion.

Performance and emissions of a supercharged dual-fuel engine fueled by hydrogen-rich coke oven gas

Energy Technology Data Exchange (ETDEWEB)

Roy, M.M.; Tomita, E.; Kawahara, N.; Harada, Y.; Sakane, A. [Okayama University, Okayama (Japan). Dept. of Mechanical Engineering

2009-12-15

This study investigated the engine performance and emissions of a supercharged dual-fuel engine fueled by hydrogen-rich coke oven gas and ignited by a pilot amount of diesel fuel. The engine was tested for use as a cogeneration engine, so power output while maintaining a reasonable thermal efficiency was important. Experiments were carried out at a constant pilot injection pressure and pilot quantity for different fuel-air equivalence ratios and at various injection timings without and with exhaust gas recirculation (EGR). The experimental strategy was to optimize the injection timing to maximize engine power at different fuel-air equivalence ratios without knocking and within the limit of the maximum cylinder pressure. The engine was tested first without EGR condition up to the maximum possible fuel-air equivalence ratio of 0.65. A maximum indicated mean effective pressure (IMEP) of 1425 kPa and a thermal efficiency of 39% were obtained. However, the nitrogen oxides (NOx) emissions were high. A simulated EGR up to 50% was then performed to obtain lower NOx emissions. The maximum reduction of NOx was 60% or more maintaining the similar levels of IMEP and thermal efficiency. Two-stage combustion was obtained; this is an indicator of maximum power output conditions and a precursor of knocking combustion.

Emission and source characterization of monoaromatic hydrocarbons from coke production

Energy Technology Data Exchange (ETDEWEB)

He, Q.S.; Wang, X.M.; Sheng, G.Y.; Fu, J.M. [Chinese Academy of Sciences, Guangzhou (China). State Key Laboratory of Organic Geochemistry

2005-09-15

Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

[Emission and source characterization of monoaromatic hydrocarbons from coke production].

Science.gov (United States)

He, Qiu-Sheng; Wang, Xin-Ming; Sheng, Guo-Ying; Fu, Jia-Mo

2005-09-01

Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

Crack coke in layer heat transfer analysis; Kiretsu no shinten wo tomonau kokusu sonai dennetsu kaiseki

Energy Technology Data Exchange (ETDEWEB)

Aoki, Hideyuki [Tohoku University, Miyagi (Japan)

1999-03-05

The research method heat transfer process by physical change of the coke by heat transfer from furnace wall in the retorting of coal seam filled in coke oven and flow of the gas is very complicated chamber oven style, and it does not become clear. For the purpose of the elucidation of in layer crack generation and progress mechanism, he is (1) The expansion of the softening cohesive layer. (2) Programming rate dependence of the heat. Mechanical property value on coal seam and semi- coke layer in the retorting. (3) The creep property of softening cohesive layer and semi- coke layer. (4) The setting of crack growth condition of stress intensity factor in crack tip and fracture property value of the coke by the comparison. (5) By considering the radiative heat transfer in the crack, coke in layer thermal stress analysis was carried out. The validity of these analytical result it was confirmed by the comparison with the experimental result of crack growth. Deformation behavior in the small dry distillation furnace, and crack growth mechanism in the coke layer became clear, and the prediction of the stress as micro-crack cause of generation of heating surface side coke surface and inside became possible. The numerical analysis method of the above crack growth mechanism greatly contributes to the prediction of dry distillation heating requirement and grain size of coke lump which is an index to the coke quality. Heat on material process which is accompanied by the solidification. Contraction from the softening and material migration phenomenon have been clarified by the creative research method, while this research is directly useful for energy saving of pig ironmaking process of becoming one of the ringleaders of the CO{sub 2} generation. (translated by NEDO)

Systematization of by-product plant. (1) Development of on-line analyzers for treatment of gas liquor

Energy Technology Data Exchange (ETDEWEB)

Matsumura, Susumu; Taketomi, Hirofumi; Ohashi, Shigeru [Nippon Kokan K.K., Tokyo (Japan)

1988-04-07

As a part of systematization of absorption and refinery processing installation for coke oven gas, on-line analyzers for gas liquor treatment with activated sludge were developed and established. A T-NH{sub 3} analyzer using a potential difference titration method was equipped to control NH{sub 3} which had a bad influence upon activated sludge. The oxygen intake rate is measured with an activity measuring instrument in order to get the activity condition of bacteria. The SCN concentration of precipitator outlet solution is measured with an SCN(thiocyanogen) measuring instrument so that conditions of bacteria can be seized. An absorptiometry with ferric chloride is used to analyze it. For a COD measuring instrument, precipitator outlet solution is used and analysis with the JIS method is entirely automated. As a transparency measuring instrument, a color-difference colorimeter is used instead of the former instrument made of glass. According to the collected data, charged coal conditions, and operating conditions of coke oven, the process computer does the calculation for optimization and indicates operation control guidances to the operator. Automated on -line analyzers are useful to save a great deal of labor and contribute to the control and stabilization of operations. 9 figs., 1 tab.

Instability of biological nitrogen removal in a cokes wastewater treatment facility during summer

International Nuclear Information System (INIS)

Kim, Young Mo; Park, Donghee; Lee, Dae Sung; Park, Jong Moon

2007-01-01

Failure in nitrogen removal of cokes wastewater occurs occasionally during summer season (38 deg. C) due to the instability of nitrification process. The objective of this study was to examine why the nitrification process is unstable especially in summer. Various parameters such as pH, temperature, nutrients and pollutants were examined in batch experiments using activated sludge and wastewater obtained from a full-scale cokes wastewater treatment facility. Batch experiments showed that nitrification rate of the activated sludge was faster in summer (38 deg. C) than in spring or autumn (29 deg. C) and the toxic effects of cyanide, phenol and thiocyanate on nitrification were reduced with increasing temperature. Meanwhile, experiment using continuous reactor showed that the reduction rate in nitrification efficiency was higher at 38 deg. C than at 29 deg. C. In conclusion, the instability of full-scale nitrification process in summer might be mainly due to washing out of nitrifiers by fast growth of competitive microorganisms at higher temperature under increased concentrations of phenol and thiocyanate

Reuse and activation of petroleum coke to remove metals in water

International Nuclear Information System (INIS)

Cardona, Santiago

2006-01-01

In the investigation I am reused the coke generated in the refinancing of the petroleum. It was proposed to activate al coke with characteristics of a carbon activated commercial and subsequently to use it to remove silver and present mercury in water. The carbon activated produced and the carbon activated commercial, LQ1000, they were characterized with the norms ASTM, indicate of iodine, area superficial al blue of methylene and indicate of blue of methylene and the results were compared. Likewise in the process of adsorption, the process of adsorption itself model with the equations of Freundlich and Langmuir. The activation of the coke I am planned through a design of experiments four factorial. The 16 coals produced were submitted al process of adsorption silver and mercury by duplicate. The study I report al coke activated as better adsorbent than the LQ1000 and with a smaller cost of fabrication but with a smaller one area superficial that the commercial one. The results obtained permit to produce carbon activated from the coke but economic to compete with the commercial coals activate

Hydrogen Production by Catalytic Partial Oxidation of Coke Oven Gas in BaCo0.7Fe0.3-xZrxO3-δ Ceramic Membrane Reactors

Directory of Open Access Journals (Sweden)

Yao Weilin

2016-01-01

Full Text Available The BaCo0.7Fe0.3-xZrxO3-δ (BCFZ, x = 0.04–0.12 mixed ionic–electronic conducting (MIEC membranes were synthesized with a sol–gel method and evaluated as potential membrane reactor materials for the partial oxidation of coke oven gas (COG. The effect of zirconium content on the phase structure, microstructure and performance of the BCFZ membrane under He or COG atmosphere were systemically investigated. The BaCo0.7Fe0.24Zr0.06O3-δ membrane exhibited the best oxygen permeability and good operation stability, which could be a potential candidate of the membrane materials for hydrogen production through the partial oxidation of COG.

Development of the super coke oven for productivity and environment enhancement toward the 21st century (SCOPE 21); Sekitan kodo tenkan cokes seizo gijutsu no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Nakashima, Y; Nishioka, K; Otsuka, J [The Japan Iron and Steel Federation, Tokyo (Japan)

1996-09-01

Serious shortage is predicted on cokes for blast furnaces in the first half of the 21st century. In order to deal flexibly with the fluid world market in the future, it is necessary to have a technology developed, by which coals from coking coal to non-coking dust coal can be used. The Japan Iron and Steel Federation and the Center for Coal Utilization, Japan are working on research and development of a new process with enhanced environmentality and economy (SCOPE 21) as a coke manufacturing process to respond to the requirements arisen from the above situation. The process is assessed basing on basic technological seeds such as rapid coal heating and high-speed carbonization and reformation of middle to low temperature cokes. The organizations are moving forward an eight-year development program which has started in fiscal 1994. This paper reports the summary of the development, and results of investigations and researches performed during fiscals 1994 and 1995. Rapid heating tests, middle to low temperature coke reformation tests, and tests for plug transportation of high-temperature coal have been performed. It has been verified, for example, that rapid coal heating can improve coke strength. The development work is being promoted toward grain size distribution and upscaling problems. 5 refs., 16 figs., 2 tabs.

Analysis of industrial coke samples by activation with cyclotron protons

International Nuclear Information System (INIS)

Chaudhri, M.A.; Lee, M.M.; Spicer, B.M.

1982-01-01

A Melbourne Petrochemical Company was experiencing excessive coke formation in its ''cracking furnaces'', which was causing unnecessary stoppage of production and wastage of energy due to additional insulation. In order to investigate the possible causes of this excessive coke formation, we analyzed various coke samples and other coke-like materials obtained from these furnaces by activation with cyclotron-protons. Our results showed that, out of the two suspected coke promoters As and Sb whose small concentration in feed would produce greatly accelerated coke formation, As could not be detected in any of the eight samples investigated, while Sb was present in only one sample. However, we did observe Ca, Cr and Fe in all the samples, with surprisingly high concentrations in some of them. It has, therefore, been suggested that Ca, and perhaps Cr and Fe, but not As or Sb, could have been responsible for the excessive coke formation in the ''cracking furnaces''

Thermal expansion of coking coals

Energy Technology Data Exchange (ETDEWEB)

Orlik, M.; Klimek, J. (Vyzkumny a Zkusebni Ustav Nova Hut, Ostrava (Czechoslovakia))

1992-12-01

Analyzes expansion of coal mixtures in coke ovens during coking. Methods for measuring coal expansion on both a laboratory and pilot plant scale are comparatively evaluated. The method, developed, tested and patented in Poland by the Institute for Chemical Coal Processing in Zabrze (Polish standard PN-73/G-04522), is discussed. A laboratory device developed by the Institute for measuring coal expansion is characterized. Expansion of black coal from 10 underground mines in the Ostrava-Karvina coal district and from 9 coal mines in the Upper Silesia basin in Poland is comparatively evaluated. Investigations show that coal expansion reaches a maximum for coal types with a volatile matter ranging from 20 to 25%. With increasing volatile matter in coal, its expansion decreases. Coal expansion increases with increasing swelling index. Coal expansion corresponds with coal dilatation. With increasing coal density its expansion increases. Coal mixtures should be selected in such a way that their expansion does not cause a pressure exceeding 40 MPa. 11 refs.

Problems of new processes in coking industry discussed at the Scientific Council of the GKNT and the Section of Coking Industry of the Scientific and Technological Council of the Ministry of Iron and Steel Industry of the USSR

Energy Technology Data Exchange (ETDEWEB)

Ermolova, V.P.

1983-03-01

A report is given from the conference on new processes in the Soviet coking industry held in Moscow on 28-29 October 1982. The following papers were delivered: implementing research programs on new coking processes, new trends in coking plant design and construction in the 11th 5 year plan and in the time period until 1990, increasing efficiency of coking industry, research program of the Scientific Council in 1983. The report concentrates on new trends in coking plant design. Considering that the raw material basis of the Eastern regions of the USSR is poor in high quality coking coal the new coking processes and technologies should use weakly coking coal. The following schemes are discussed: heat treatments (especially useful in the case of black coal from the Kuzbass characterized by intensive fluctuations of petrology), selective crushing (schemes developed by the VUKhIN Institute), partial briquetting of coal mixtures (experiments carried out by the UKhIN in the Donbass in 1982). Other problems of coking such as development of new systems of smokeless fuel feeding to coke ovens, dry coke quenching, increasing capacity of coke chambers to 41.6 m/sup 3/, environmental protection in coking industry and production of special coke types from poor quality coal for metallurgy are also described.

Co-conditioning and dewatering of chemical sludge and waste activated sludge.

Science.gov (United States)

Chang, G R; Liu, J C; Lee, D J

2001-03-01

The conditioning and dewatering behaviors of chemical and waste activated sludges from a tannery were studied. Capillary suction time (CST), specific resistance to filtration (SRF), and bound water content were used to evaluate the sludge dewatering behaviors. Zeta potentials were also measured. Experiments were conducted on each sludge conditioned and dewatered separately, and on the sludge mixed at various ratios. Results indicate that the chemical sludge was relatively difficult to be dewatered, even in the presence of polyelectrolyte. When the waste activated sludge was mixed with the chemical sludge at ratios of 1:1 and 2:1, respectively, the dewaterability of chemical sludge improved remarkably while the relatively better dewaterability of the waste activated sludge deteriorated only to a limited extent. As the mixing ratios became 4:1 and 8:1, the dewaterability of the mixed sludge was equal to that of the waste activated sludge. The optimal polyelectrolyte dosage for the mixed sludge was equal to or less than that of the waste activated sludge. It is proposed that the chemical sludges act as skeleton builders that reduce the compressibility of the mixed sludge whose dewaterability is enhanced. Bound water contents of sludge decreased at low polyelectrolyte dosage and were not significantly affected as polyelectrolyte dosage increased. Advantages and disadvantages of co-conditioning and dewatering chemical sludge and waste activated sludge were discussed.

Distillation of tar and tar fractions in the presence of surface-active coke

Energy Technology Data Exchange (ETDEWEB)

Jaeppelt, A; Klaus, J

1943-01-01

The tar obtained by low-temperature carbonization of Upper Silesian gas coke and fractions from this tar were distilled in the presence of different grades of coke dust with varying surface activity; the coke had been activated by steam in the course of its production by low-temperature carbonization. The surface activity of the coke dusts was measured by determining the heat of wetting with C/sub 6/H/sub 6/. Tar and coke dust, both anhydrous, were mixed in a kneading machine in such proportions that the capillaries of the dust were saturated and enough ''externally'' bound tar was present to permit briquetting. The briquets were distilled without cracking and with steam as heating medium. The yield and quality of the distillate depended on the magnitude of the internal surface of the coke dust used; a mixture of a very active coke from brown coal and tar yielded a distillate with Conradson carbon residue of 1.34 percent, asphalt content 6.1 percent and eta/sub 20/ 5.4/sup 0/ E. as compared with C residue of 10.95 percent, asphalt content 33.5 percent and eta/sub 20/ 123.6/sup 0/ E. of the distillate obtained in the absence of surface-active coke. Even higher-boiling fractions can be improved by this treatment, although it is preferable to use oils with an initial boiling point below 300/sup 0/. The ratio of oil to adsorbent is not critical, but better results were obtained with higher percentages of added coke dust. The process in its present form is not suited for the conversion of crude creosote to useful phenols.

Japanese coke plant follows US lead

Energy Technology Data Exchange (ETDEWEB)

1980-06-01

Nippon Steel has acquired the first licence for a US Steel/Firma Carl Still process for cleaning coke oven flushing liquor. The process is installed at 3 US Steel preheated coal batteries and is now being used at Nippon Steel's Muroran works. The process is important to the re-use of the water for quenching and is a vital first step in making the liquor harmless to the environment. It is particularly useful in plants using preheated coal where there is likely to be carry over of fine coal particles.

Modified sequential extraction for biochar and petroleum coke: Metal release potential and its environmental implications.

Science.gov (United States)

von Gunten, Konstantin; Alam, Md Samrat; Hubmann, Magdalena; Ok, Yong Sik; Konhauser, Kurt O; Alessi, Daniel S

2017-07-01

A modified Community Bureau of Reference (CBR) sequential extraction method was tested to assess the composition of untreated pyrogenic carbon (biochar) and oil sands petroleum coke. Wood biochar samples were found to contain lower concentrations of metals, but had higher fractions of easily mobilized alkaline earth and transition metals. Sewage sludge biochar was determined to be less recalcitrant and had higher total metal concentrations, with most of the metals found in the more resilient extraction fractions (oxidizable, residual). Petroleum coke was the most stable material, with a similar metal distribution pattern as the sewage sludge biochar. The applied sequential extraction method represents a suitable technique to recover metals from these materials, and is a valuable tool in understanding the metal retaining and leaching capability of various biochar types and carbonaceous petroleum coke samples. Copyright © 2017 Elsevier Ltd. All rights reserved.

Activated sludge model No. 3

DEFF Research Database (Denmark)

Gujer, W.; Henze, M.; Mino, T.

1999-01-01

The Activated Sludge Model No. 3 (ASM3) can predict oxygen consumption, sludge production, nitrification and denitrification of activated sludge systems. It relates to the Activated Sludge Model No. 1 (ASM1) and corrects for some defects of ASM I. In addition to ASM1, ASM3 includes storage of org...

Dust emission from wet, low-emission coke quenching process

Science.gov (United States)

Komosiński, Bogusław; Bobik, Bartłomiej; Konieczny, Tomasz; Cieślik, Ewelina

2018-01-01

Coke plants, which produce various types of coke (metallurgical, foundry or heating), at temperatures between 600 and 1200°C, with limited access to oxygen, are major emitters of particulates and gaseous pollutants to air, water and soils. Primarily, the process of wet quenching should be mentioned, as one of the most cumbersome. Atmospheric pollutants include particulates, tar substances, organic pollutants including B(a)P and many others. Pollutants are also formed from the decomposition of water used to quench coke (CO, phenol, HCN, H2S, NH3, cresol) and decomposition of hot coke in the first phase of quenching (CO, H2S, SO2) [1]. The development of the coke oven technology has resulted in the changes made to different types of technological installations, such as the use of baffles in quench towers, the removal of nitrogen oxides by selective NOx reduction, and the introduction of fabric filters for particulates removal. The BAT conclusions for coke plants [2] provide a methodology for the measurement of particulate emission from a wet, low-emission technology using Mohrhauer probes. The conclusions define the emission level for wet quenching process as 25 g/Mgcoke. The conducted research was aimed at verification of the presented method. For two of three quench towers (A and C) the requirements included in the BAT conclusions are not met and emissions amount to 87.34 and 61.35 g/Mgcoke respectively. The lowest particulates emission was recorded on the quench tower B and amounted to 22.5 g/Mgcoke, therefore not exceeding the requirements.

Enzyme Activities in Waste Water and Activated Sludge

DEFF Research Database (Denmark)

Nybroe, Ole; Jørgensen, Per Elberg; Henze, Mogens

1992-01-01

The purpose of the present study was to evaluate the potential of selected enzyme activity assays to determine microbial abundance and heterotrophic activity in waste water and activated sludge. In waste water, esterase and dehydrogenase activities were found to correlate with microbial abundance...... measured as colony forming units of heterotrophic bacteria. A panel of four enzyme activity assays, α-glucosidase, alanine-aminopeptidase, esterase and dehydrogenase were used to characterize activated sludge and anaerobic hydrolysis sludge from a pilot scale plant. The enzymatic activity profiles were...... distinctly different, suggesting that microbial populations were different, or had different physiological properties, in the two types of sludge. Enzyme activity profiles in activated sludge from four full-scale plants seemed to be highly influenced by the composition of the inlet. Addition of hydrolysed...

Simplex coke ovens: their history (Part 2)

Energy Technology Data Exchange (ETDEWEB)

Edwards, D.G.

2002-07-01

A number of other patents were taken out by Fabry or Baglin for oven heating systems. No evidence of their actual use in practice has yet been found, so the specifications are merely abstracted in Appendix 2, except for one which is significant enough to be dealt with here. In British Patent 105,047 of 1916, Rene Fabry appears to have anticipated Heinrich Koppers in the invention of the 'differential heating' (Kreisstrom) idea: lengthening the flame in the ascending flue of a pair by recirculating some waste gas from the descending flue through a port in the bottom of the dividing wall. Fabry's precedence in this respect was recognised by F.M. Ress over 40 years ago; previously, Koppers had considered only recycling waste gas from the foot of the battery chimney to the air inlet. However, in Fabry's specification the idea was applied to vertical flues arranged not in distinct pairs but in larger groups linked by top and bottom horizontal channels, with gas burners at the top, so that the recirculated combustion products encountered incoming air first, not the burner flame immediately. Another of Fabry's principal aims was to increase the rate of flow through the flues. Several years later, both Fabry and Baglin took out patents for heating systems more in line with that of Koppers. Part 1 of this article was published in the COMA Year-Book 2001, pp 226-236. See Abstract entry Sep 2003 00265. 105 refs., 9 figs., 2 tabs., 2 apps.

Pt/Cu single-atom alloys as coke-resistant catalysts for efficient C-H activation

Science.gov (United States)

Marcinkowski, Matthew D.; Darby, Matthew T.; Liu, Jilei; Wimble, Joshua M.; Lucci, Felicia R.; Lee, Sungsik; Michaelides, Angelos; Flytzani-Stephanopoulos, Maria; Stamatakis, Michail; Sykes, E. Charles H.

2018-03-01

The recent availability of shale gas has led to a renewed interest in C-H bond activation as the first step towards the synthesis of fuels and fine chemicals. Heterogeneous catalysts based on Ni and Pt can perform this chemistry, but deactivate easily due to coke formation. Cu-based catalysts are not practical due to high C-H activation barriers, but their weaker binding to adsorbates offers resilience to coking. Using Pt/Cu single-atom alloys (SAAs), we examine C-H activation in a number of systems including methyl groups, methane and butane using a combination of simulations, surface science and catalysis studies. We find that Pt/Cu SAAs activate C-H bonds more efficiently than Cu, are stable for days under realistic operating conditions, and avoid the problem of coking typically encountered with Pt. Pt/Cu SAAs therefore offer a new approach to coke-resistant C-H activation chemistry, with the added economic benefit that the precious metal is diluted at the atomic limit.

Pt/Cu single-atom alloys as coke-resistant catalysts for efficient C–H activation

Energy Technology Data Exchange (ETDEWEB)

Marcinkowski, Matthew D.; Darby, Matthew T.; Liu, Jilei; Wimble, Joshua M.; Lucci, Felicia R.; Lee, Sungsik; Michaelides, Angelos; Flytzani-Stephanopoulos, Maria; Stamatakis, Michail; Sykes, E. Charles H.

2018-01-08

The recent availability of shale gas has led to a renewed interest in C-H bond activation as the first step towards synthesis of fuels and fine chemicals. Heterogeneous catalysts based on Ni and Pt can perform this chemistry, but deactivate easily due to coke formation. Cu- based catalysts are not practical for this chemistry due to high C-H activation barriers, but their weaker binding to adsorbates offers resilience to coking. Utilizing Pt/Cu single atom alloys (SAAs) we examine C-H activation in a number of systems including methyl groups, methane, and butane using a combination of simulations, surface science, and catalysis studies. We find that Pt/Cu SAAs activate C-H bonds more efficiently than Cu, are stable for days under realistic operating conditions, and avoid the problem of coking typically encountered with Pt. Pt/Cu SAAs therefore offer a new approach to coke resistant C-H activation chemistry with the added economic benefit that the precious metal is diluted at the atomic limit.

Respirometry in activated sludge

NARCIS (Netherlands)

Spanjers, H.

1993-01-01

The purpose of the study was (1) to develop a respiration meter capable of continuously measuring, using different procedures, the oxygen uptake rate of activated sludge and (2) to expand knowledge about respiration related characteristics of wastewater and activated sludge.

A

Cooperation with COMECON members in coke chemistry

Energy Technology Data Exchange (ETDEWEB)

Medricky. Z

1987-05-01

Discusses activities of the coking industry division of the standing committee for iron metallurgy of the COMECON. The following cooperation fields are analyzed: raw material basis for coking industry, coal charge preparation and methods for reducing proportion of coking coal in a coal charge (heat treatments, formed coke processes, partial briquetting, pelletizing, increasing coking temperature, packing etc.), coking technology, coke quenching, screening, chemical processing of coal gas, environmental protection in the coking industry, environmental effects of coking, pitch coke production, methods for increasing labor productivity. Research programs coordinated by member countries are reviewed. Programs in which Czechoslovakia participates are discussed.

Minimization of Excess Sludge in Activated Sludge Systems

Directory of Open Access Journals (Sweden)

Sayed Ali Reza Momeni

2006-01-01

Full Text Available The disposal of excess sludge from wastewater treatment plant represents a rising challenge in activated sludge processes. Hence, the minimization of excess sludge production was investigated by increasing the dissolved oxygen in aeration basin. Units of the pilot include: Primary sedimentation tank, aeration basin, secondary sedimentation tank, and return sludge tank. Volume of aeration basin is 360 l and influent flow rate is 90 L/h. Influent of pilot is taken from effluent of grit chamber of Isfahan's North Wastewater treatment plant. The experiments were done on different parts of pilot during the 5 month of study. Results show that increase of dissolved oxygen in aeration tank affect on decrease of excess sludge. Increase of dissolved oxygen from 0.5 to 4.5 mg/L resulted in 25% decrease of excess sludge. Variation of dissolved oxygen affect on settleability of sludge too. By increase of dissolved oxygen, SVI decreased and then increased. Value of 1-3 mg/L was the adequate range of dissolved oxygen by settleability of sludge and optimum range was 2-2.5 mg/L. It could be concluded by increasing of dissolved oxygen up to of 3 mg/L, sludge settleability significant decreased.

Hexavalent chromium removal using aerobic activated sludge batch ...

African Journals Online (AJOL)

The following Cr(VI) removal systems were tested: activated sludge alone; activated sludge with an external electron donor (5 g/. of lactose); activated sludge with PAC addition (4 g/.); activated sludge with both PAC and lactose; and PAC alone. The results reported here showed that activated sludges are capable of ...

Modeling Aspects Of Activated Sludge Processes Part I: Process Modeling Of Activated Sludge Facilitation And Sedimentation

International Nuclear Information System (INIS)

Ibrahim, H. I.; EI-Ahwany, A.H.; Ibrahim, G.

2004-01-01

Process modeling of activated sludge flocculation and sedimentation reviews consider the activated sludge floc characteristics such as: morphology viable and non-viable cell ratio density and water content, bio flocculation and its kinetics were studied considering the characteristics of bio flocculation and explaining theory of Divalent Cation Bridging which describes the major role of cations in bio flocculation. Activated sludge flocculation process modeling was studied considering mass transfer limitations from Clifft and Andrew, 1981, Benefild and Molz 1983 passing Henze 1987, until Tyagi 1996 and G. Ibrahim et aI. 2002. Models of aggregation and breakage of flocs were studied by Spicer and Pratsinis 1996,and Biggs 2002 Size distribution of floes influences mass transfer and biomass separation in the activated sludge process. Therefore, it is of primary importance to establish the role of specific process operation factors, such as sludge loading dynamic sludge age and dissolved oxygen, on this distribution with special emphasis on the formation of primary particles

The management of steel industry by-products and waste

Energy Technology Data Exchange (ETDEWEB)

1987-01-01

The report considers the management of solid and semi-solid wastes that are reused or disposed of outside steelworks. Headings are: introduction; ironmaking slags (including generation, properties, processing, uses and disposal); (steelmaking slag from hot metal pretreatment, and primary and secondary steelmaking); ironmaking dust and sludges; steelmaking dust and sludges; millscale and sludge from continuous casting and rolling mills; treatment and handling of used oils and greases; refractory waste from refining of metallurgical furnaces and vessels; by-products, waste and wastewater arising from coke oven batteries; treatment of stainless steel waste; characterisation of waste by leaching tests; dumping technology; and conclusions.

Polish scenery of coking industry activity

International Nuclear Information System (INIS)

Zielinski, H.

1994-01-01

The cooking industry in Poland and the world depends on conditions of iron and steel industry. Nowadays it is observed depression of this industry. On the other hand it is occurred a strong public pressure to reduce pollution by coking works. It is known that modernizing enterprises need a great deal of funds, but they are necessary, in order to keep coking industry on market. (author). 2 tabs

Activated Sludge Rheology

DEFF Research Database (Denmark)

Ratkovich, Nicolas Rios; Horn, Willi; Helmus, Frank

2013-01-01

Rheological behaviour is an important fluid property that severely impacts its flow behaviour and many aspects related to this. In the case of activated sludge, the apparent viscosity has an influence on e.g. pumping, hydrodynamics, mass transfer rates, sludge-water separation (settling and filtr...... rheological measurements. Moreover, the rheological models are not very trustworthy and remain very “black box”. More insight in the physical background needs 30 to be gained. A model-based approach with dedicated experimental data collection is the key to address this.......Rheological behaviour is an important fluid property that severely impacts its flow behaviour and many aspects related to this. In the case of activated sludge, the apparent viscosity has an influence on e.g. pumping, hydrodynamics, mass transfer rates, sludge-water separation (settling......, leading to varying results and conclusions. In this paper, a vast amount of papers are critically reviewed with respect to this and important flaws are highlighted with respect to rheometer choice, rheometer settings and measurement protocol. The obtained rheograms from experimental efforts have...

Coke quality requirements in POSCO

Energy Technology Data Exchange (ETDEWEB)

Song, J.; Yi, J.; Wang, H. [POSCO (Republic of Korea). Cokemaking Dept.

2001-07-01

The 26 overheads describes coke quality requirements in POSCO, Republic of Korea. It is concluded that it is necessary to develop new coal and to prompt technical development in order to produce high quality coke. To improve coke quality. Posco had applied DMAIC (define, measurement, analysis, improvement, control) technique which is part of Six-Sigma activity.

Excess sludge reduction in activated sludge processes by integrating ultrasound treatment

International Nuclear Information System (INIS)

Perez-Elvira, S.; Fdz-Polanco, M.; Plaza, F. I.; Garralon, G.; Fdz-Polanco, F.

2009-01-01

Biological sludge produced in the activated sludge process can be minimised modifying the water line, the sludge line or the final disposal strategy. Selecting the water line the general idea is to reduce the sludge producing the yield coefficient by means of the called lysis cryptic growth process. The main techniques referenced in literature are onization, chlorination and chemical and heat treatment. Ultrasounds are widely used to increase anaerobic biodegradability but are not reported as system to control excess sludge production. (Author)

Bio-coke as an alternative to petroleum coke and metallurgical coke; Bio-cokes als alternatief voor petroleumcokes en metallurgische cokes

Energy Technology Data Exchange (ETDEWEB)

Croezen, H.J.; Van Lieshout, M. [CE Delft, Delft (Netherlands); Sevenster, M.N. [Sevenster Environmental Consultancy, Australian Capital Territory ACT (Australia)

2012-11-15

In the framework of elaborating the Dutch Roadmap Chemistry 2030), CE Delft has conducted an exploratory study for the Association of the Dutch Chemical Industry (VNCI) on the options of replacing (petroleum) coke in the chemical sector by biocokes. Coke is used as a reducing agent and/or raw material in four companies in the Dutch chemical industry (Tronox, ESD-SIC, Thermphos, Aluchemie). Replacing coke at these four companies can potentially yield a direct CO2 reduction of expectedly several hundreds of kilotons per year. For a first exploration of the options of bio-coke, CE Delft first conducted a desk study to get information on the quality and production costs for bio-coke. Subsequently, CE Delft had contact with the four chemical companies and a made a number of company visits. Moreover, the technical, economic and organizational capabilities, constraints and requirements with regard to a possible (partial) switch to biocokes have been explored. Based on the information available so far it can be concluded that biocokes seems to be a technically and economically interesting innovation. For implementation to finally take place, it is necessary to gain better insight in the technical and economic potential [Dutch] In verband met de uitwerking van de Routekaart Chemie 2030 heeft CE Delft voor VNCI een verkenning uitgevoerd naar de mogelijkheden voor vervanging van (petroleum)cokes in de chemische sector door biocokes. Cokes wordt gebruikt als reductiemiddel en/of grondstof bij een viertal bedrijven in de Nederlandse chemie (Tronox, ESD-SIC, Thermphos, Aluchemie). Het vervangen van cokes bij deze vier bedrijven kan in potentie een directe CO2-reductie van naar verwachting enkele honderden kilotonnen/jaar opleveren. Voor een eerste verkenning van de mogelijkheden van bio-cokes heeft CE Delft eerst een bureaustudie uitgevoerd naar informatie over kwaliteit van en productiekosten voor bio-cokes. Vervolgens heeft CE Delft contact gehad met de vier chemische

Scientific Committee of the Institute for the Study of Combustible Minerals discusses 'New processes in the coking by-product industry'

Energy Technology Data Exchange (ETDEWEB)

Lisitskaya, R.K.

1982-05-01

This paper summarizes reports presented at the Moscow Institute for the Study of Combustible Minerals on Nov. 18, 1981. Introduction of high power unit aggregates in metallurgy is one characteristic of the new trend. Dinas refractory materials were used for brickwork because of their assumed higher thermal conductivity; comparative evaluations, however, proved that oven wall thermal conductivity for Dinas and other brick is approximately the same. Further Dinas research is planned. Considering coke battery operating conditions the expediency of increasing average coke oven size to 450-460 mm in width is discussed. This is expectd to increase efficiency and overall productivity. Partial and complete briquetting with and without binder was discussed including its positive effects and drawbacks when used on an industrial scale in the USSR. Lack of domestic, highly efficient presses and scarcity of binders, mixers and loaders present particular hindrances. Preference is given to partial briquetting without binder due to shortages or lack of domestic equipment.

Effect of oxygen potential on sulphur dioxide activation of oil sands fluid coke and characteristics of activated coke in mercury adsorption

International Nuclear Information System (INIS)

Morris, E.A.; Jia, C.Q.; Tong, S.

2007-01-01

A sulphur-impregnated activated carbon (SIAC) technology was modified for use in copper smelters in order to mitigate mercury and sulphur dioxide (SO 2 ) emissions. Elemental sulphur was captured as a co-product. The study examined the feasibility of reducing levels of SO 2 using fluid coke in the copper smelter flue. SIAC properties were optimized in order to capture vapour phase mercury. Raw fluid coke samples were used to measure SO 2 flow rates. Gas composition was varied to mimic concentrations found during normal operation of copper converters. Gas chromatography was used to analyze reactions products and to prove the hypothesis that mercury capacity is influenced by the oxygen potential of the activation gas due to changes in surface sulphur types developed from reduced sulphur species. Results of the study showed that oxygen levels at 5 per cent did not play a significant role in pore development. It was concluded that increased residence times contributed to reductions in SO 2 and elemental S yields. 13 refs., 1 tab., 7 figs

Kress indirect dry cooling system, Bethlehem Steel's Coke Plant demonstration at Sparrows Point, Maryland. Volume 2. Appendices G-N. Final report, February 1990-February 1992

International Nuclear Information System (INIS)

Ossman, A.G.

1993-05-01

The report provides an evaluation of the Kress Indirect Dry Cooling (KIDC) process. The KIDC process is an innovative system for the handling and cooling of coke produced from a slot type by-product coke oven battery. The report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Sparrows Point facility in 1991. The report covers both environmental and operational impacts of the KIDC process. The report, Volume 2, contains appendices G-N. Volume 1, PB93-191302, contains the technical report as well as appendices A-F. Volume 2 contains appendixes on coke quality data, blast furnace balwax model report, KIDC operating cost and maintenance requirements, Kress box thickness readings, KIDC coke discharge temperature, QA/QC program, door leak data, and coal data

The forming of coke by catalytic cracking of black mineral oil by catalysts on the base of activated aluminium alloys

International Nuclear Information System (INIS)

Mirzaeva, L.M.; Akhverdiev, R.B.; Aliev, Eh.T.; Gusejnova, A.D.; Gadzhi-Kasumov, V.S.; Akerson, V.I.; Sarmurzina, R.G.

1995-01-01

The paper deals with an investigation in coke formation under black mineral oil reactions on oxide catalysts which care based on activated aluminium alloys containing 2-20% of active components of In and Ga. The coke yield is of extreme nature and depends on the content of active components in the catalyst composition. The application of thermogravimetric method shows that the oxidation of coke depositions after black mineral oil cracking proceeds in the same temperature range while after the steam-water treatment of coked catalysts the oxidation of coke deposition proceeds at higher temperatures with different temperature maximums which points to the inhomogeneity of coke depositions. It is shown that the catalyst phase composition changes significantly during the reaction under the effect of reaction mixture. 4 refs., 3 figs

Bacterial composition of activated sludge - importance for floc and sludge properties

Energy Technology Data Exchange (ETDEWEB)

Nielsen, Per H.; Thomsen, Trine R.; Nielsen, Jeppe L.

2003-07-01

Activated sludge flocs consist of numerous constituents which, together with other factors, are responsible for floc structure and floc properties. These properties largely determine the sludge properties such as flocculation, settling and dewaterability. In this paper we briefly review the present knowledge about the role of bacteria in relation to floc and sludge properties, and we present a new approach to investigate the identity and function of the bacteria in the activated sludge flocs. The approach includes identification of the important bacteria and a characterization of their physiological and functional properties. It is carried out by use of culture-independent molecular biological methods linked with other methods to study the physiology and function maintaining a single cell resolution. Using this approach it was found that floc-forming properties differed among the various bacterial groups, e.g. that different microcolony-forming bacteria had very different sensitivities to shear and that some of them deflocculated under anaerobic conditions. in our opinion, the approach to combine identity with functional analysis of the dominant bacteria in activated sludge by in situ methods is a very promising way to investigate correlations between presence of specific bacteria, and floc and sludge properties that are of interest. (author)

The role and control of sludge age in biological nutrient removal activated sludge systems.

Science.gov (United States)

Ekama, G A

2010-01-01

The sludge age is the most fundamental and important parameter in the design, operation and control of biological nutrient removal (BNR) activated sludge (AS) systems. Generally, the better the effluent and waste sludge quality required from the system, the longer the sludge age, the larger the biological reactor and the more wastewater characteristics need to be known. Controlling the reactor concentration does not control sludge age, only the mass of sludge in the system. When nitrification is a requirement, sludge age control becomes a requirement and the secondary settling tanks can no longer serve the dual purpose of clarifier and waste activated sludge thickeners. The easiest and most practical way to control sludge age is with hydraulic control by wasting a defined proportion of the reactor volume daily. In AS plants with reactor concentration control, nitrification fails first. With hydraulic control of sludge age, nitrification will not fail, rather the plant fails by shedding solids over the secondary settling tank effluent weirs.

Effects of mechanical activation on the carbothermal reduction of chromite with metallurgical coke

Directory of Open Access Journals (Sweden)

Kenan Yıldız

2010-06-01

Full Text Available The carbothermal reduction of mechanically activated chromite with metallurgical coke under an argon atmosphere was investigated at temperatures between 1100 and 1400°C and the effects of the mechanical activation on chromite structure were analyzed by x-ray diffraction (XRD and scanning electron microscopy (SEM. An increase in specific surface area resulted in more contact points. The activation procedure led to amorphization and structural disordering in chromite and accelerated the degree of reduction and metalization in the mixture of chromite and metallurgical coke. Carbothermal reduction products were analzed by using scanning electron microscopy (SEM/EDS.

Gravitational sedimentation of flocculated waste activated sludge.

Science.gov (United States)

Chu, C P; Lee, D J; Tay, J H

2003-01-01

The sedimentation characteristics of flocculated wastewater sludge have not been satisfactorily explored using the non-destructive techniques, partially owing to the rather low solid content (ca. 1-2%) commonly noted in the biological sediments. This paper investigated, for the first time, the spatial-temporal gravitational settling characteristics of original and polyelectrolyte flocculated waste activated sludge using Computerized Axial Tomography Scanner. The waste activated sludge possessed a distinct settling characteristic from the kaolin slurries. The waste activated sludges settled more slowly and reached a lower solid fraction in the final sediment than the latter. Flocculation markedly enhanced the settleability of both sludges. Although the maximum achievable solid contents for the kaolin slurries were reduced, flocculation had little effects on the activated sludge. The purely plastic rheological model by Buscall and White (J Chem Soc Faraday Trans 1(83) (1987) 873) interpreted the consolidating sediment data, while the purely elastic model by Tiller and Leu (J. Chin. Inst. Chem. Eng. 11 (1980) 61) described the final equilibrated sediment. Flocculation produced lower yield stress during transient settling, thereby resulting in the more easily consolidated sludge than the original sample. Meanwhile, the flocculated activated sludge was stiffer in the final sediment than in the original sample. The data reported herein are valuable to the theories development for clarifier design and operation.

Microwave Ovens

Science.gov (United States)

... Products and Procedures Home, Business, and Entertainment Products Microwave Ovens Share Tweet Linkedin Pin it More sharing ... 1030.10 - Microwave Ovens Required Reports for the Microwave Oven Manufacturers or Industry Exemption from Certain Reporting ...

Hydrotreating catalyst deactivation by coke from SRC-II oil

Energy Technology Data Exchange (ETDEWEB)

Yamamoto, Y.; Kumata, F.; Massoth, F.E.

1988-10-01

Samples of a CoMo/Al/sub 2/O/sub 3/ catalyst were partially deactivated with SRC-II feed in an autoclave reactor to give coked samples of 5 to 18% C. The coked catalysts were analyzed for surface area, pore volume, coronene adsorption and diffusivity, and their catalytic activity determined for hydrodesulfurization (HDS), hydrodeoxygenation (HDO) and C-N hydrogenolysis (CNH) using model compounds. All of the above measurements decreased with increase in coke content. Property data indicate that some pores are blocked by coke and diffusivity results show narrowing of pore mouths with increasing coke content. Catalyst deactivation versus coke level was identical for HDS and HDO, but less for CNH. A simple model of coke deactivation was developed to relate activity to coke content. Coke is envisioned as forming wedge-like deposits in the catalyst pores. 11 refs., 5 figs., 3 tabs.

Sewage sludge - What can be done with it?

International Nuclear Information System (INIS)

Beurer, P.; Geering, F.

2002-01-01

This article presents a review of the state-of-the-art in the disposal of the sewage sludge that is left over after treatment of wastewater. Also, developments over the past ten years both in market structures and in legislation are discussed and future developments are reviewed. On account of legislation and political influences on the market, the thermal exploitation of sewage sludge is looked at in depth. The ecological and economic aspects of sewage sludge disposal are examined and the costs of different methods of sewage sludge treatment are compared. Various methods of disposal including dumping, composting, incineration in cement ovens, coal-fired power stations and waste incineration facilities are discussed, as is burning in special sludge incineration plant. A prognosis is made on the development of sewage sludge quantities for Germany, Switzerland and Austria over the next years

Preparation of activated petroleum coke for removal of naphthenic acids model compounds: Box-Behnken design optimization of KOH activation process.

Science.gov (United States)

Niasar, Hojatallah Seyedy; Li, Hanning; Das, Sreejon; Kasanneni, Tirumala Venkateswara Rao; Ray, Madhumita B; Xu, Chunbao Charles

2018-04-01

This study employed Box-Behnken design and response surface methodology to optimize activation parameters for the production of activated petroleum coke (APC) adsorbent from petroleum coke (PC) to achieve highest adsorption capacity for three model naphthenic acids. Activated petroleum coke (APC) adsorbent with a BET surface area of 1726 m 2 /g and total pore volume of 0.85 cc/g was produced at the optimum activation conditions (KOH/coke mass ratio) of 3.0, activation temperature 790 °C, and activation time 3.47 h). Effects of the activation parameters on the adsorption pefromances (adsortion capaciy and kinetics) were investigated. With the APC obtained at the optimum activation condition, the maximum adsorption capacity of 451, 362, and 320 (mg/g) was achieved for 2-naphthoic acid, diphenylacetic acid and cyclohexanepentanoic acid (CP), respectively. Although, generally APC adsorbents with a higher specific surface area and pore volume provide better adsorption capacity, the textural properties (surface areas and pore volume) are not the only parameters determining the APC adsorbents' adsorption capacity. Other parameters such as surface functionalities play effective roles on the adsorption capacity of the produced APC adsorbents for NAs. The KOH activation process, in particular the acid washing step, distinctly reduced the sulfur and metals contents in the raw PC, decreasing the leaching potential of metals from APC adsorbents during adsorption. Copyright © 2018 Elsevier Ltd. All rights reserved.

RESPIROMETRIC ACTIVITY OF ACTIVATED SLUDGE AND BIOFILM IN IFAS-MBBR SYSTEM

Directory of Open Access Journals (Sweden)

Paula Piechna

2017-07-01

Full Text Available The aim of the presented study was: a assessment of activity of microorganisms developed in form of activated sludge and biofilm, b indirect assessment of the role of analyzed biocoenoses in removal of organic compounds in hybrid reactor with moving bed. Oxygen uptake rate tests (OUR have been used, and obtained results were presented as volumetric activity (expressed in mg O2/L · h and mass activity (expressed as mg O2/g VTS · h. Tests were conducted for three different variants, in which, as the biomass: 1 biofilm was used, 2 activated sludge was used, 3 biofilm and activated sludge were used. The biomass was collected from aerobic reactor from a wastewater treatment plant working in IFAS-MBBR system. The highest volumetric activity was observed for variant with biofilm and activated sludge, and the lowest for variant with biofilm only. Nonetheless, the highest value of oxygen uptake rate related to total volatile solids was observed for variant with biofilm and the lowest for activated sludge. Obtained results suggest, that during this research, at the wastewater treatment plant, the main role in removal of organic pollutants played the biomass developed in form of activated sludge.

Coking of residue hydroprocessing catalysts

Energy Technology Data Exchange (ETDEWEB)

Gray, M.R.; Zhao, Y.X. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical Engineering; McKnight, C.A. [Syncrude Canada Ltd., Edmonton, AB (Canada); Komar, D.A.; Carruthers, J.D. [Cytec Industries Inc., Stamford, CT (United States)

1997-11-01

One of the major causes of deactivation of Ni/Mo and Co/Mo sulfide catalysts for hydroprocessing of heavy petroleum and bitumen fractions is coke deposition. The composition and amount of coke deposited on residue hydroprocessing catalysts depends on the composition of the liquid phase of the reactor. In the Athabasca bitumen, the high molecular weight components encourage coke deposition at temperatures of 430 to 440 degrees C and at pressures of 10 to 20 MPa hydrogen pressure. A study was conducted to determine which components in the heavy residual oil fraction were responsible for coking of catalysts. Seven samples of Athabasca vacuum residue were prepared by supercritical fluid extraction with pentane before being placed in the reactor. Carbon content and hydrodesulfurization activity was measured. It was concluded that the deposition of coke depended on the presence of asphaltenes and not on other compositional variables such as content of nitrogen, aromatic carbon or vanadium.

Impact of sludge properties on solid-liquid separation of activated sludge

DEFF Research Database (Denmark)

Christensen, Morten Lykkegaard

2016-01-01

Solid-liquid separation of activated sludge is important both directly after the biological treatment of wastewater and for sludge dewatering. The separation of solid from the treated wastewater can be done by clarifiers (conventional plants) or membrane (MBR). Further, part of the sludge is taken...... out from the proces and usually dewatered before further handling. The separation process is costly. Moreover, the separation process depends on the composition and the properties of the sludge. The best separation is obtained for sludge that contains strong, compact flocs without single cells...... and dissolved extracellular polymeric substances (EPS). Polyvalent ions improve the floc strangth and improve the separation whereas monovalent ions (e.g. from road salt, sea water intrusion and industry) reduces impair the separation. Further high pH impairs the separation process due to floc disintegration...

Obtainment of metallurgic coke from hydrolytic lignin of eucalyptus; Obtencao de coque metalurgico a partir de lignina hidrolitica de eucalipto

Energy Technology Data Exchange (ETDEWEB)

Nascimento, E.A. do [Escola Federal de Uberlandia, MG (Brazil). Dept. de Quimica; Schuchardt, U. [Universidade Estadual de Campinas, SP (Brazil). Inst. de Quimica

1987-12-31

Eucalyptus lignin, obtained from COALBRA S.A., was briquetted under different humidities and pressures. The briquettes were heated to 900 Celsius at 1 C/min in a cylindric bench-scale oven. The cokification was accompanied by carbon-13 nuclear magnetic resonance measurements. The coke obtained was submitted to approximate and elementary analysis and its abrasion and compression strengths were determined. The distribution and total pore volume were investigated by high-pressure mercury porosimetry and the surface texture analyzed by scanning electron microscopy. The best coke was obtained in 48% yield from the briquettes with 10% humidity and 100 MPa pressure. This showed a high structural resistance, a smooth surface with continuous metallic brilliance and well defined pore volume and distribution. The coke obtained is a high-quality metallurgic reductant whose properties surpass by far the specifications required. (author). 12 refs., 1 fig., 2 tabs

40 CFR 61.131 - Definitions.

Science.gov (United States)

2010-07-01

... phenol recovery. Exhauster means a fan located between the inlet gas flange and outlet gas flange of the coke oven gas line that provides motive power for coke oven gases. Foundry coke means coke that is... coking cycle. Foundry coke by-product recovery plant means a coke by-product recovery plant connected to...

Effects of ultrasonic disintegration on sludge microbial activity and dewaterability

International Nuclear Information System (INIS)

Li Huan; Jin Yiying; Mahar, Rasool Bux; Wang Zhiyu; Nie Yongfeng

2009-01-01

Ultrasonic treatment can disintegrate sludge, enhance microbial activity and improve sludge dewaterability at different energy inputs. To find their relationship, the three phenomena during ultrasonic treatment were investigated synchronously, and an experimental model was established to describe the process of ultrasonic sludge disintegration. Analysis results showed that the changes of sludge microbial activity and dewaterability were dependent on sludge disintegration degree during ultrasonic treatment. When sludge disintegration degree was lower than 20%, sludge flocs were disintegrated into micro-floc aggregates and the microbial activity increased over 20%. When sludge disintegration degree was over 40%, most cells were destroyed at different degree, and sludge activity decreased drastically. Only when sludge disintegration degree was 2-5%, sludge dewaterability was improved with the conditioning of FeCl 3 . It was also found that the sonication with low density and long duration was more efficient than sonication with high density and short duration at the same energy input for sludge disintegration, and a transmutative power function model can be used to describe the process of ultrasonic disintegration

Effects of ultrasonic disintegration on sludge microbial activity and dewaterability.

Science.gov (United States)

Huan, Li; Yiying, Jin; Mahar, Rasool Bux; Zhiyu, Wang; Yongfeng, Nie

2009-01-30

Ultrasonic treatment can disintegrate sludge, enhance microbial activity and improve sludge dewaterability at different energy inputs. To find their relationship, the three phenomena during ultrasonic treatment were investigated synchronously, and an experimental model was established to describe the process of ultrasonic sludge disintegration. Analysis results showed that the changes of sludge microbial activity and dewaterability were dependent on sludge disintegration degree during ultrasonic treatment. When sludge disintegration degree was lower than 20%, sludge flocs were disintegrated into micro-floc aggregates and the microbial activity increased over 20%. When sludge disintegration degree was over 40%, most cells were destroyed at different degree, and sludge activity decreased drastically. Only when sludge disintegration degree was 2-5%, sludge dewaterability was improved with the conditioning of FeCl(3). It was also found that the sonication with low density and long duration was more efficient than sonication with high density and short duration at the same energy input for sludge disintegration, and a transmutative power function model can be used to describe the process of ultrasonic disintegration.

Acclimation of aerobic-activated sludge degrading benzene derivatives and co-metabolic degradation activities of trichloroethylene by benzene derivative-grown aerobic sludge.

Science.gov (United States)

Wang, Shizong; Yang, Qi; Bai, Zhiyong; Wang, Shidong; Wang, Yeyao; Nowak, Karolina M

2015-01-01

The acclimation of aerobic-activated sludge for degradation of benzene derivatives was investigated in batch experiments. Phenol, benzoic acid, toluene, aniline and chlorobenzene were concurrently added to five different bioreactors which contained the aerobic-activated sludge. After the acclimation process ended, the acclimated phenol-, benzoic acid-, toluene-, aniline- and chlorobenzene-grown aerobic-activated sludge were used to explore the co-metabolic degradation activities of trichloroethylene (TCE). Monod equation was employed to simulate the kinetics of co-metabolic degradation of TCE by benzene derivative-grown sludge. At the end of experiments, the mixed microbial communities grown under different conditions were identified. The results showed that the acclimation periods of microorganisms for different benzene derivatives varied. The maximum degradation rates of TCE for phenol-, benzoic acid-, toluene-, aniline- and chlorobenzene-grown aerobic sludge were 0.020, 0.017, 0.016, 0.0089 and 0.0047 mg g SS(-1) h(-1), respectively. The kinetic of TCE degradation in the absence of benzene derivative followed Monod equation well. Also, eight phyla were observed in the acclimated benzene derivative-grown aerobic sludge. Each of benzene derivative-grown aerobic sludge had different microbial community composition. This study can hopefully add new knowledge to the area of TCE co-metabolic by mixed microbial communities, and further the understanding on the function and applicability of aerobic-activated sludge.

Design and construction of coke battery 1A at Radlin coke plant, Poland

Energy Technology Data Exchange (ETDEWEB)

A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos' kova; N.I. Shkol' naya; V.V. Derevich; A.S. Grankin [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

Scientific principles underlying the production of metallurgy-grade formed coke from weakly baking coals. Nauchnye osnovy proizvodstva formovannogo metallurgicheskogo koksa iz slabospekayushchikhsya uglei

Energy Technology Data Exchange (ETDEWEB)

Speranskaya, G.V.; Tyutyunnikov, Yu.B.; Erkin, L.I.; Nefedov, P.Ya.; Sheptovitskii, M.S.; Toryanik, E.I.

1987-01-01

Coking coal resources of the USSR are nonuniformly distributed among major coal basins (Donetsk 26%, Pechora 7%, Kizelovsk and L'vov-Volyn' 0.5% each, Kuznetsk 48.2%, Karaganda 7%, South Yakutiya 4.4%, others 7.4%). Only one-third of the resources are available in the European area of the USSR where the demand for blast-furnace coke is greater. The use of weakly baking and nonbaking coals for the production of metallurgy-grade formed coke has been found to be the simplest way to avoid transportation of fat components of coking blends and to cut the cost of pig iron production under Soviet circumstances. Commercial production of the formed coke should enable the blast-furnace coke production to be raised by 15 Mio t/a now and by 20-22 Mio t/a in the nearest future without the structure of the Soviet coal production being significantly affected. The book describes technical properties of the gas, weakly baking and long-flame coals (G, SS and D types, respectively) from Donetsk, Kuznetsk, Irkutsk and Karaganda coal basins used as coking blend components, discusses many scientific and technological aspects of the industrial-scale process (i.e. thermal pretreatment of coal with a gaseous heat-carrier, effect of pressure on the plastic layer formation in weakly baking coal blends, coke oven construction), and reviews technical properties of formed coke (shape and size of coke lumps, drum strength, macro- and microstructure, thermal stability, reactivity) used in the blast-furnace process. 122 refs., 118 figs., 87 tabs.

Gravity Drainage of Activated Sludge on Reed Beds

DEFF Research Database (Denmark)

Christensen, Morten Lykkegaard; Dominiak, Dominik Marek; Keiding, Kristian

and operation of reed beds and the efficiencies are often lower than predicted. One reason is that the sludge quality varies from plant to plant and even within plants from time to time. No good method exists for measuring the sludge quality with respect to drainage characteristics. A new experimental method...... has therefore been developed to measure relevant quality parameters: specific cake resistance, settling velocity and cake compressibility. It has been found that activated sludge form highly compressible cake even at the low compressive pressures obtained during drainage. Numerical simulation shows......Activated sludge is a by-product from waste water treatment plants, and the water content in the sludge is high (> 90%). Among several methods to remove the water, sludge drying reed beds are often used to dewater the sludge by drainage. There is, however, no well-defined criterion for design...

Method of determining coking temperature of coke. [Experimental method of determining final coking temperature using a small sample and calibration graph

Energy Technology Data Exchange (ETDEWEB)

Mel' nichuk, A.Yu.; Bondarenko, A.K.; Fialkov, B.S.; Khegay, L.U.; Khvan, L.A.; Muzyzhuk, V.D.; Zakharov, A.G.; Zelenskiy, V.P.

1985-01-01

The coking temperature of coke should be determined from the magnitude of the ionization current of the medium during heating (3/sup 0//min) of a coke sample (2 g, fraction < 0.2 mm) in an oxidation medium with air supply (1 1/min). The coking temperature is determined from the maximum magnitude of current using a graduated graph constructed during analysis of coke samples obtained with different final coking temperatures. The discrepancy between the established coking temperature and that defined from the proposed method is 8-19/sup 0/, and that defined from electrical resistance of coke is 26-43/sup 0/. In addition to high accuracy, this method reduces the time outlays for making the analysis.

Understanding the mechanisms behind coking pressure: Relationship to pore structure

Energy Technology Data Exchange (ETDEWEB)

John J. Duffy; M. Castro Diaz; Colin E. Snape; Karen M. Steel; Merrick R. Mahoney [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre, School of Chemical, Environmental and Mining Engineering

2007-09-15

Three low volatile coals A, B and C with oven wall pressures of 100 kPa, 60 kPa and 20 kPa respectively were investigated using high-temperature rheometry, {sup 1}H NMR, thermogravimetric analysis and SEM, with the primary aim to better understand the mechanisms behind the coking pressure phenomenon. Rheometer plate displacement measurements ({Delta}L) have shown differences in the expansion and contraction behaviour of the three coals, which seem to correlate with changes in rheological properties; while SEM images have shown that the expansion process coincides with development of pore structure. It is considered that the point of maximum plate height ({Delta}L{sub max}) prior to contraction may be indicative of a cell opening or pore network forming process, based on analogies with other foam systems. Such a process may be considered important for coking pressure since it provides a potential mechanism for volatile escape, relieving internal gas pressure and inducing charge contraction. For coal C, which has the highest fluidity {delta}L{sub max} occurs quite early in the softening process and consequently a large degree of contraction is observed; while for the lower fluidity coal B, the process is delayed since pore development and consequently wall thinning progress at a slower rate. When {Delta}L{sub max} is attained, a lower degree of contraction is observed because the event occurs closer to resolidification where the increasing viscosity/elasticity can stabilise the expanded pore structure. For coal A which is relatively high fluidity, but also high coking pressure, a greater degree of swelling is observed prior to cell rupture, which may be due to greater fluid elasticity during the expansion process. This excessive expansion is considered to be a potential reason for its high coking pressure. 58 refs., 15 figs., 1 tab.

Dale Coke: Coke Farm

OpenAIRE

Farmer, Ellen

2010-01-01

Dale Coke grew up on an apricot orchard in California’s Santa Clara Valley. In 1976 he bought ten acres of farmland near Watsonville in Santa Cruz County but continued to work repairing fuel injection systems rather than farming at his new home. In 1981, a struggle with cancer inspired him to rethink his life and become an organic farmer. His neighbor, who had grown strawberries using pesticides and chemical fertilizers, asserted that strawberries could not be grown organically. Coke set out ...

Anaerobic digestion of industrial activated aerobic sludge

International Nuclear Information System (INIS)

Goodloe, J.G.; Roberts, R.S.

1990-04-01

The Tennessee Eastman Company manufactures a variety of organic chemicals, plastics and fibers at their Kingsport Tennessee Facility. The wastewater generated during the manufacture of these compounds is currently treated using an activated sludge process. The objective of the project is to evaluate the economic potential of an anaerobic digestion process to convert industrial sludge at the Tennessee Eastman Company into biogas. The evaluation will require collection and analysis of experimental data on the anaerobic digestion of industrial sludge obtained from Kingsport. Although the experiments will be conducted using Tennessee Eastman sludge, these results should be also generally applicable to similar industrial sludge

Urine mutagenicity of steel workers exposed to coke oven emissions

Energy Technology Data Exchange (ETDEWEB)

De Meo, M.P.; Dumenil, G.; Botta, A.H.; Laget, M.; Zabaloueff, V.; Mathias, A.

1987-03-01

Urine mutagenicity of 19 individuals was investigated at a steel mill. All the subjects worked on the coal processing unit. Urine samples were collected at the end of a working day. Urine samples of two exposed workers were collected at the end of two periods of rest and two periods of working. Mutagens were extracted on XAD-2 resin and tested by the Salmonella microsomal assay and the SOS spot test. Mutagenic potencies of exposed smokers and exposed non-smokers were 8.62 +/- 6.56 and 1.1 +/- 0.48 revertants/mg creatinine respectively with Salmonella typhimurium strain TA98 + S9. Both values were significantly higher than those of unexposed smokers and non-smokers (5.07 +/- 3.33 and 0.47 +/- 0.72 revertants/mg creatinine respectively). The urinary mutagenic potency of the two exposed individuals increased at the end of periods of working (15.97 +/- 2.57 revertants/mg creatinine) and decreased at the end of periods of rest (12.31 +/- 2.45 revertants/mg creatinine). Urinary mutagens were detected with S. typhimurium strain TA100 + S9 to a lesser extent. No direct-acting mutagens were detected by the SOS spot test. Atmospheric benzo(a)pyrene (BaP) were also measured by h.p.l.c. on the coke battery. BaP concentrations ranged between 0.01 and 0.6 microgram/m3 air at the different working sites. Biological monitoring with short-term tests is discussed.

Characteristics of microbial community functional structure of a biological coking wastewater treatment system.

Science.gov (United States)

Joshi, Dev Raj; Zhang, Yu; Zhang, Hong; Gao, Yingxin; Yang, Min

2018-01-01

Nitrogenous heterocyclic compounds are key pollutants in coking wastewater; however, the functional potential of microbial communities for biodegradation of such contaminants during biological treatment is still elusive. Herein, a high throughput functional gene array (GeoChip 5.0) in combination with Illumina HiSeq2500 sequencing was used to compare and characterize the microbial community functional structure in a long run (500days) bench scale bioreactor treating coking wastewater, with a control system treating synthetic wastewater. Despite the inhibitory toxic pollutants, GeoChip 5.0 detected almost all key functional gene (average 61,940 genes) categories in the coking wastewater sludge. With higher abundance, aromatic ring cleavage dioxygenase genes including multi ring1,2diox; one ring2,3diox; catechol represented significant functional potential for degradation of aromatic pollutants which was further confirmed by Illumina HiSeq2500 analysis results. Response ratio analysis revealed that three nitrogenous compound degrading genes- nbzA (nitro-aromatics), tdnB (aniline), and scnABC (thiocyanate) were unique for coking wastewater treatment, which might be strong cause to increase ammonia level during the aerobic process. Additionally, HiSeq2500 elucidated carbozole and isoquinoline degradation genes in the system. These findings expanded our understanding on functional potential of microbial communities to remove organic nitrogenous pollutants; hence it will be useful in optimization strategies for biological treatment of coking wastewater. Copyright © 2017. Published by Elsevier B.V.

40 CFR 63.7293 - What work practice standards must I meet for fugitive pushing emissions if I have a non-recovery...

Science.gov (United States)

2010-07-01

... meet for fugitive pushing emissions if I have a non-recovery coke oven battery? 63.7293 Section 63.7293... Standards for Hazardous Air Pollutants for Coke Ovens: Pushing, Quenching, and Battery Stacks Emission... pushing emissions if I have a non-recovery coke oven battery? (a) You must meet the requirements in...

40 CFR 63.7291 - What work practice standards must I meet for fugitive pushing emissions if I have a by-product...

Science.gov (United States)

2010-07-01

... meet for fugitive pushing emissions if I have a by-product coke oven battery with vertical flues? 63... meet for fugitive pushing emissions if I have a by-product coke oven battery with vertical flues? (a... existing by-product coke oven battery with vertical flues. (1) Observe and record the opacity of fugitive...

Pilot scale simulation of cokemaking in integrated steelworks

Energy Technology Data Exchange (ETDEWEB)

Mahoney, M.; Andriopoulos, N.; Keating, J.; Loo, C.E.; McGuire, S. [Newcastle Technology Centre, Wallsend (Australia)

2005-12-01

Pilot scale coke ovens are widely used to produce coke samples for characterisation and also to assess the coking behaviour of coal blends. The Newcastle Technology Centre of BHP Billiton has built a sophisticated 400 kg oven, which can produce cokes under a range of carefully controlled bulk densities and heating rates. A freely movable heating wall allows the thrust generated at this wall at the different stages of coking oven to be determined. This paper describes comparative work carried out to determine a laboratory stabilisation technique for laboratory cokes. The strength of stabilised cokes are characterised using a number of tumble tests, and correlations between different drum sizes are also given since a major constraint in laboratory testing is the limitation in the mass of sample available. Typical oven wall pressure results, and results obtained from embedded temperature and pressure probes in the charge during coking, are also presented.

Kinetic model of excess activated sludge thermohydrolysis.

Science.gov (United States)

Imbierowicz, Mirosław; Chacuk, Andrzej

2012-11-01

Thermal hydrolysis of excess activated sludge suspensions was carried at temperatures ranging from 423 K to 523 K and under pressure 0.2-4.0 MPa. Changes of total organic carbon (TOC) concentration in a solid and liquid phase were measured during these studies. At the temperature 423 K, after 2 h of the process, TOC concentration in the reaction mixture decreased by 15-18% of the initial value. At 473 K total organic carbon removal from activated sludge suspension increased to 30%. It was also found that the solubilisation of particulate organic matter strongly depended on the process temperature. At 423 K the transfer of TOC from solid particles into liquid phase after 1 h of the process reached 25% of the initial value, however, at the temperature of 523 K the conversion degree of 'solid' TOC attained 50% just after 15 min of the process. In the article a lumped kinetic model of the process of activated sludge thermohydrolysis has been proposed. It was assumed that during heating of the activated sludge suspension to a temperature in the range of 423-523 K two parallel reactions occurred. One, connected with thermal destruction of activated sludge particles, caused solubilisation of organic carbon and an increase of dissolved organic carbon concentration in the liquid phase (hydrolysate). The parallel reaction led to a new kind of unsolvable solid phase, which was further decomposed into gaseous products (CO(2)). The collected experimental data were used to identify unknown parameters of the model, i.e. activation energies and pre-exponential factors of elementary reactions. The mathematical model of activated sludge thermohydrolysis appropriately describes the kinetics of reactions occurring in the studied system. Copyright © 2012 Elsevier Ltd. All rights reserved.

Performance and microbial community composition in a long-term sequential anaerobic-aerobic bioreactor operation treating coking wastewater.

Science.gov (United States)

Joshi, Dev Raj; Zhang, Yu; Tian, Zhe; Gao, Yingxin; Yang, Min

2016-09-01

The combined anaerobic-aerobic biosystem is assumed to consume less energy for the treatment of high strength industrial wastewater. In this study, pollutant removal performance and microbial diversity were assessed in a long-term (over 300 days) bench-scale sequential anaerobic-aerobic bioreactor treating coking wastewater. Anaerobic treatment removed one third of the chemical oxygen demand (COD) and more than half of the phenols with hydraulic retention time (HRT) of 42 h, while the combined system with total HRT of 114 h removed 81.8, 85.6, 99.9, 98.2, and 85.4 % of COD, total organic carbon (TOC), total phenols, thiocyanate, and cyanide, respectively. Two-dimensional gas chromatography with time-of-flight mass spectrometry showed complete removal of phenol derivatives and nitrogenous heterocyclic compounds (NHCs) via the combined system, with the anaerobic process alone contributing 58.4 and 58.6 % removal on average, respectively. Microbial activity in the bioreactors was examined by 454 pyrosequencing of the bacterial, archaeal, and fungal communities. Proteobacteria (61.2-93.4 %), particularly Betaproteobacteria (34.4-70.1 %), was the dominant bacterial group. Ottowia (14.1-46.7 %), Soehngenia (3.0-8.2 %), and Corynebacterium (0.9-12.0 %), which are comprised of phenol-degrading and hydrolytic bacteria, were the most abundant genera in the anaerobic sludge, whereas Thiobacillus (6.6-43.6 %), Diaphorobacter (5.1-13.0 %), and Comamonas (0.2-11.1 %) were the major degraders of phenol, thiocyanate, and NHCs in the aerobic sludge. Despite the low density of fungi, phenol degrading oleaginous yeast Trichosporon was abundant in the aerobic sludge. This study demonstrated the feasibility and optimization of less energy intensive treatment and the potential association between abundant bacterial groups and biodegradation of key pollutants in coking wastewater.

Hot testing of coke

Energy Technology Data Exchange (ETDEWEB)

Balon, I D

1976-07-01

Earlier investigations failed to take full account of the factors affecting coke behavior within the blast furnace. An apparatus was accordingly developed for testing coke, based on a cyclone furnace where the sample could be held in a flow of hot oxidizing gases, simulating conditions in the blast furnace hearth. The results are said to be suitable for comprehensive assessment of the coke, including abrasive strength and its rate of gasification in a flow of carbon dioxide. Coke of size 6-10 mm tested at 1,100/sup 0/C in an atmosphere of oxidizing gases close to those obtaining in the blast furnace hearth, indicated that destruction and total gasification of the coke occurs after 5 minutes for a weak coke and 8 minutes for strong coke, depending on the physico-chemical and physico-mechanical properties of the particular coke. When samples were treated for a fixed period (3 minutes), the amount of coke remaining, and the percentage over 6 mm varied between 22 and 40 and between 4 and 7 percent respectively.

Activated Sludge and Aerobic Biofilm Reactors

OpenAIRE

Von Sperling, Marcos

2007-01-01

"Activated Sludge and Aerobic Biofilm Reactors is the fifth volume in the series Biological Wastewater Treatment. The first part of the book is devoted to the activated sludge process, covering the removal of organic matter, nitrogen and phosphorus.A detailed analysis of the biological reactor (aeration tank) and the final sedimentation tanks is provided. The second part of the book covers aerobic biofilm reactors, especially trickling filters, rotating biological contractors and submerged ae...

Toxic influence of silver and uranium salts on activated sludge of wastewater treatment plants and synthetic activated sludge associates modeled on its pure cultures.

Science.gov (United States)

Tyupa, Dmitry V; Kalenov, Sergei V; Skladnev, Dmitry A; Khokhlachev, Nikolay S; Baurina, Marina M; Kuznetsov, Alexander Ye

2015-01-01

Toxic impact of silver and uranium salts on activated sludge of wastewater treatment facilities has been studied. Some dominating cultures (an active nitrogen fixer Agrobacterium tumifaciens (A.t) and micromyces such as Fusarium nivale, Fusarium oxysporum, and Penicillium glabrum) have been isolated and identified as a result of selection of the activated sludge microorganisms being steadiest under stressful conditions. For these cultures, the lethal doses of silver amounted 1, 600, 50, and 300 µg/l and the lethal doses of uranium were 120, 1,500, 1,000, and 1,000 mg/l, respectively. A.tumifaciens is shown to be more sensitive to heavy metals than micromyces. Synthetic granular activated sludge was formed on the basis of three cultures of the isolated micromyces steadiest against stress. Its granules were much more resistant to silver than the whole native activated sludge was. The concentration of silver causing 50 % inhibition of synthetic granular activated sludge growth reached 160-170 μg/l as far as for the native activated sludge it came only to 100-110 μg/l.

The effect of operational conditions on the sludge specific methanogenic activity and sludge biodegradability

International Nuclear Information System (INIS)

Leitao, R. C.; Santaella, S. T.; Haandel, A. C. van; Zeeman, G.; Lettinga, G.

2009-01-01

The Specific Methanogenic Activity (SMA) and sludge biodegradability of an anaerobic sludge depends on various operational and environmental conditions imposed to the anaerobic reactor. However, the effects of hydraulic retention time (HRT), influent COD concentration (COD i nf) and sludge retention time (SRT) on those two parameters need to be elucidated. This knowledge about SMA can provide insights about the capacity of the UASB reactors to withstand organic and hydraulic shock loads, whereas the biodegradability gives information necessary for final disposal of the sludge. (Author)

The effect of operational conditions on the sludge specific methanogenic activity and sludge biodegradability

Energy Technology Data Exchange (ETDEWEB)

Leitao, R. C.; Santaella, S. T.; Haandel, A. C. van; Zeeman, G.; Lettinga, G.

2009-07-01

The Specific Methanogenic Activity (SMA) and sludge biodegradability of an anaerobic sludge depends on various operational and environmental conditions imposed to the anaerobic reactor. However, the effects of hydraulic retention time (HRT), influent COD concentration (COD{sub i}nf) and sludge retention time (SRT) on those two parameters need to be elucidated. This knowledge about SMA can provide insights about the capacity of the UASB reactors to withstand organic and hydraulic shock loads, whereas the biodegradability gives information necessary for final disposal of the sludge. (Author)

Pseudopedobacter beijingensis gen. nov., sp. nov., isolated from coking wastewater activated sludge, and reclassification of Pedobacter saltans as Pseudopedobacter saltans comb. nov.

Science.gov (United States)

Cao, Junwei; Lai, Qiliang; Li, Guizhen; Shao, Zongze

2014-06-01

A taxonomic study was carried out on strain GCS-AE-31(T), which was isolated from a phenol-degrading consortium, enriched from coking wastewater activated sludge of the Beijing Shougang Company Limited during the screening of phenol-degrading bacteria. Cells of strain GCS-AE-31(T) were Gram-stain-negative, short rods, motile by gliding, oxidase- and catalase-positive. Growth was observed at salinities of 0-3% and at temperatures of 10-37 °C. On the basis of 16S rRNA gene sequence similarity, strain GCS-AE-31(T) was most closely related to Pedobacter saltans LMG 10337(T) (96.17%), but it showed low similarity to all other species of the genus Pedobacter (89.28-92.45%). It also showed low 16S rRNA gene similarity to all other species of the family Sphingobacteriaceae (87.25-92.45%) examined. The dominant fatty acids were iso-C(15 : 0), summed feature 3 (C(16 : 1)ω7c/C(16 : 1)ω6c), anteiso-C(15 : 0) and iso-C(17 : 0) 3-OH. The menaquinones were MK-7 (95.5%) and MK-6 (4.5%). The polar lipids were phosphatidylethanolamine, three aminolipids and three unknown phospholipids. Sphingolipid was present. The G+C content of the chromosomal DNA was 36.2 mol%. According to its phylogenetic position and phenotypic traits, the novel strain could not be assigned to the genus Pedobacter; it should be classified as representing a novel species of a novel genus in the family Sphingobacteriaceae, for which the name Pseudopedobacter beijingensis gen. nov., sp. nov. is proposed (type strain GCS-AE-31(T) = MCCC 1A01299(T) = CGMCC 1.12329(T) = LMG 27180(T)). The misclassified species Pedobacter saltans is transferred to the novel genus as Pseudopedobacter saltans comb. nov. (type strain LMG 10337(T) = MCCC 1A06472(T) = DSM 12145(T) = CCUG 39354(T) = CIP 105500(T) = JCM 21818(T) = NBRC 100064(T)). © 2014 IUMS.

Fine art of coking

Energy Technology Data Exchange (ETDEWEB)

Dresner, S.

1984-01-01

The art and science of coking are discussed. Coke is the solid carbon made from the heavy, viscous residue left after the more useful products such as gasoline and diesel fuel have been refined out of the crude oil. Fuel grade coke can be a substitute for steam coal in many applications. Low-sulfur fuel coke is used in blast furnaces for steelmaking. The operations of Conoco's refineries for producing coke is described.

Development of direct observation aparatus of coal carbonization process by x-ray computerized tomography method

International Nuclear Information System (INIS)

Sakawa, Mitsuhiro; Shiraishi, Katsuhiko; Sakurai, Yoshihisa; Shimomura, Yasuto

1987-01-01

Coke production by chamber ovens has a long history and efforts are being continued to make the manufacturing process efficient and to preserve the environment. In this production by this method, however, it is hardly possible to obtain direct information during coal carbonization. Since the elements that compose coal and coke are carbon, hydrogen, oxygen, etc. and are similar to those of the human body, authors has developed a coke oven that permits the direct observation of the coal carbonization process using a soft X-ray computerized tomography (CT) apparatus used in medical treatment. The following phenomena can be observed as images by the coke oven for the CT method : 1) Changes in the bulk density of charge coal (including the difference in the water content), 2) Width of the plastic layer and movement of the plastic layer in the coke oven chamber, 3) Expansion and shrinkage of the charge in the coke oven chamber, 4) Initiation and growth of cracks. (author)

Closed-cycle process of coke-cooling water in delayed coking unit

International Nuclear Information System (INIS)

Zhou, P.; Bai, Z.S.; Yang, Q.; Ma, J.; Wang, H.L.

2008-01-01

Synthesized processes are commonly used to treat coke-cooling wastewater. These include cold coke-cut water, diluting coke-cooling water, adding chemical deodorization into oily water, high-speed centrifugal separation, de-oiling and deodorization by coke adsorption, and open nature cooling. However, because of water and volatile evaporation loss, it is not suitable to process high-sulphur heavy oil using open treatments. This paper proposed a closed-cycling process in order to solve the wastewater treatment problem. The process is based on the characteristics of coke-cooling water, such as rapid parametric variation, oil-water-coke emulsification and steam-water mixing. The paper discussed the material characteristics and general idea of the study. The process of closed-cycle separation and utilization process of coke-cooling water was presented along with a process flow diagram. Several applications were presented, including a picture of hydrocyclones for pollution separation and a picture of equipments of pollution separation and components regeneration. The results showed good effect had been achieved since the coke-cooling water system was put into production in 2004. The recycling ratios for the components of the coke-cooling water were 100 per cent, and air quality in the operating area reached the requirements of the national operating site circumstance and the health standards. Calibration results of the demonstration unit were presented. It was concluded that since the devices went into operation, the function of production has been normal and stable. The operation was simple, flexible, adjustable and reliable, with significant economic efficiency and environmental benefits. 10 refs., 2 tabs., 3 figs

Modeling of Activated Sludge Floc Characteristics

OpenAIRE

Ibrahim H. Mustafa; G. Ibrahim; Ali Elkamel; A. H. Elahwany

2009-01-01

Problem Statement: The activated sludge system needs to improve the operational performance and to achieve more effective control. To realize this, a better quantitative understanding of the biofloc characteristics is required. The objectives of this study were to: (i) Study the biofloc characteristics from kinetics-mass transfer interaction point of view by quantification of the weight of the aerobic portion of the activated sludge floc to the total floc weight. (ii) Study the effect of bulk...

Anaerobic bioleaching of metals from waste activated sludge

International Nuclear Information System (INIS)

Meulepas, Roel J.W.; Gonzalez-Gil, Graciela; Teshager, Fitfety Melese; Witharana, Ayoma; Saikaly, Pascal E.; Lens, Piet N.L.

2015-01-01

Heavy metal contamination of anaerobically digested waste activated sludge hampers its reuse as fertilizer or soil conditioner. Conventional methods to leach metals require aeration or the addition of leaching agents. This paper investigates whether metals can be leached from waste activated sludge during the first, acidifying stage of two-stage anaerobic digestion without the supply of leaching agents. These leaching experiments were done with waste activated sludge from the Hoek van Holland municipal wastewater treatment plant (The Netherlands), which contained 342 μg g −1 of copper, 487 μg g −1 of lead, 793 μg g −1 of zinc, 27 μg g −1 of nickel and 2.3 μg g −1 of cadmium. During the anaerobic acidification of 3 g dry weight L −1 waste activated sludge, 80–85% of the copper, 66–69% of the lead, 87% of the zinc, 94–99% of the nickel and 73–83% of the cadmium were leached. The first stage of two-stage anaerobic digestion can thus be optimized as an anaerobic bioleaching process and produce a treated sludge (i.e., digestate) that meets the land-use standards in The Netherlands for copper, zinc, nickel and cadmium, but not for lead. - Highlights: • Heavy metals were leached during anaerobic acidification of waste activated sludge. • The process does not require the addition of chelating or oxidizing agents. • The metal leaching efficiencies (66 to 99%) were comparable to chemical leaching. • The produced leachate may be used for metal recovery and biogas production. • The produced digested sludge may be used as soil conditioner

Efficiency of Worm Reactors in Reducing Sludge Volume in Activated Sludge Systems

Directory of Open Access Journals (Sweden)

Azam Naderi

2017-01-01

Full Text Available The activated sludge process is the most widely used on a global scale for the biological treatment of both domestic and industrial effluents. One problem associated with the process, however, is the high volume of sludge produced. Excess sludge treatment and disposal account for up to 60% of the total operating costs of urban wastewater treatment plants due to the stringent environmental regulations on excess sludge disposal. These strict requirements have encouraged a growing interest over the last few years in reducing sludge volumes produced at biological treatment plants and a number of physical, chemical, and mechanical methods have been accordingly developed for this purpose. The proposed methods are disadvantaged due to their rather high investment and operation costs. An alternative technology that avoids many of these limitations is the worm reactor. In this study, the characteristics of this technology are investigated while the related literature is reviewed to derive the optimal conditions for the operation of this process in different situations.

A review of modeling approaches in activated sludge systems

African Journals Online (AJOL)

use

Key words: Mathematical modeling, water, wastewater, wastewater treatment plants, activated sludge systems. INTRODUCTION ... sedimentation processes which take place in the aeration ...... activated sludge waste water treatment systems.

Mineral matter reactions in cokes

Energy Technology Data Exchange (ETDEWEB)

D. French; R. Sakurovs; M. Grigore [CSIRO Energy Technology (Australia)

2009-07-15

Some cokes appear to be particularly susceptible to weakening in the blast furnace. A mechanism which has been postulated to explain this is silica reduction by coke. Thus this project was initiated to ascertain the behaviour of quartz and silicates in coke with an emphasis on the role of the clay minerals. It is now possible to obtain quantitative mineralogical data and, the case of coal, to also obtain quantitative data on mineral grain size, shape and association through the use of automated electron beam image analysis techniques. This new ability can allow relationships between the amount of minerals in a coke and its reactivity to be established for the first time. Samples of five Australian coking coals were selected based upon quartz and clay mineral contents, mineral grain size and association. Samples were also provided by BlueScope Steel of coal, feed coke, and tuyere coke samples from the bosh, deadman and raceway regions of the blast furnace. The analytical work program conducted was as follows: Preparation of cokes by CSIRO; Petrography of starting coals and cokes; QEMSCAN of coals; LTA and XRD of starting coals and cokes; Coke reactivity tests (NSC and small scale); Petrography, LTA and XRD of reacted cokes; Petrographic and XRD examination of heat treated cokes. This study indicates that the NSC reactivity test does not adequately reflect the behaviour of coke in the lower part of the blast furnace. Further investigation of the behaviour of coke in the lower part of the blast furnace is required.

COMPARISON BETWEEN DIFFERENT MODELS FOR RHEOLOGICAL CHARACTERIZATION OF ACTIVATED SLUDGE

Directory of Open Access Journals (Sweden)

A. H. Khalili Garakani

2011-09-01

Full Text Available Activated sludge flow rheology is a very complicated phenomenon. Studies related to activated sludge tend to classify sludge as non-Newtonian fluid. Until now, several theories have been built to describe the complex behavior of activated sludge with varying degrees of success. In this article, seven different models for viscosity of non-Newtonian fluids (i.e., Power law, Bingham plastic, Herschel-Bulkley, Casson, Sisko, Carreau and Cross were considered to evaluate their predictive capability of apparent viscosity of activated sludge. Results showed that although evaluating the constants in the four-parameter models is difficult, they provide the best prediction of viscosity in the whole range of shear rates for activated sludge. For easier prediction of viscosity at different mixed liquor suspended solids (2.74-31g/L, temperature (15-25°C and shear rate (1-1000/s, simple correlations were proposed. Comparing the results with the experimental data revealed that the proposed correlations are in good agreement with real apparent viscosities.

Filterability of membrane bioreactor (MBR) sludge: impacts of polyelectrolytes and mixing with conventional activated sludge.

Science.gov (United States)

Yigit, Nevzat O; Civelekoglu, Gokhan; Cinar, Ozer; Kitis, Mehmet

2010-01-01

The main objective of this work was to investigate the filterability of MBR sludge and its mixture with conventional activated sludge (CAS). In addition, the impacts of type and dose of various polyelectrolytes, filter type and sludge properties on the filterability of both MBR and Mixed sludges were determined. Specific cake resistance (SCR) measured by the Buchner funnel filtration test apparatus and the solids content of the resulting sludge cake were used to assess the dewaterability of tested sludges. The type of filter paper used in Buchner tests affected the results of filterability for MBR, CAS and Mixed sludges. SCR values and optimum polyelectrolyte doses increased with increasing MLSS concentrations in the MBR, which suggested that increase in MLSS concentrations accompanied by increases in EPS and SMP concentrations and a shift toward smaller particles caused poorer dewaterability of the MBR sludge. The significant differences observed among the filterability of CAS and MBR sludges suggested that MLSS alone is not a good predictor of sludge dewaterability. Combining CAS and MBR sludges at different proportions generally improved their dewaterability. Combining MBR sludges having typically high MLSS and EPS concentrations with CAS having much lower MLSS concentrations may be an option for full-scale treatment plants experiencing sludge dewaterability problems. Better filterability and higher cake dry solids were achieved with cationic polyelectrolytes compared to anionic and non-ionic ones for all sludge types tested.

Biological monitoring the exposure to polycyclic aromatic hydrocarbons of coke oven workers in relation to smoking and genetic polymorphisms for GSTM1 and GSTT1

Energy Technology Data Exchange (ETDEWEB)

Joost H.M. van Delft; Marie-Jose S.T. Steenwinkel; Jeff G. van Asten; Nico de Vogel; Truus C.D.M. Bruijntjes-Rozier; Ton Schouten; Patricia Cramers; Lou Maas; Marcel H. van Herwijnen; Frederik-Jan van Schooten; Piet M.J. Hopmans [TNO Nutrition and Food Research Institute (Netherlands). Toxicology Division

2001-07-01

Occupational exposure to polycyclic aromatic hydrocarbons (PAH) increases the risk of developing lung cancer. Human exposure is often demonstrated by increased internal levels of PAH metabolites and of markers for early biological effects, like DNA adducts and cytogenetic aberrations. This study aimed to assess whether the current exposure to PAH of coke oven workers in a Dutch plant induced biological effects, and to determine if these effects are influenced by tobacco smoking and by genetic polymorphisms for the glutathione S-transferase genes GSTM1 and GSTT1. Urinary 1-hydroxypyrene (1-OHpyr) levels were used to monitor the internal dose, while the internal effective dose was assessed by monitoring PAH-DNA adducts, DNA strand breaks (Comet assay), sister-chromatid exchanges (SCE) and cells with a high frequency of SCE (HFC) in lymphocytes together with micronuclei (MN) in exfoliated urothelial cells. Occupational exposure to PAH resulted in statistically significant increased 1-OHpyr levels, but it did not cause a significant induction of SCE, HFC, MN, DNA strand breaks or DNA adducts. Smoking caused a significant increase of 1-OHpyr, SCE, HFC and DNA adducts, but not of MN or DNA strand breaks. Following correction for the smoking-related effects, no occupational induction of the effect biomarkers could be discerned. Multi-variate analysis did not show a significant influence of GSTM1 and GSTT1 polymorphisms on any biomarker. Also no significant interactions were observed between the various biomarkers.

Anaerobic bioleaching of metals from waste activated sludge

KAUST Repository

Meulepas, Roel J W

2015-05-01

Heavy metal contamination of anaerobically digested waste activated sludge hampers its reuse as fertilizer or soil conditioner. Conventional methods to leach metals require aeration or the addition of leaching agents. This paper investigates whether metals can be leached from waste activated sludge during the first, acidifying stage of two-stage anaerobic digestion without the supply of leaching agents. These leaching experiments were done with waste activated sludge from the Hoek van Holland municipal wastewater treatment plant (The Netherlands), which contained 342μgg-1 of copper, 487μgg-1 of lead, 793μgg-1 of zinc, 27μgg-1 of nickel and 2.3μgg-1 of cadmium. During the anaerobic acidification of 3gdry weightL-1 waste activated sludge, 80-85% of the copper, 66-69% of the lead, 87% of the zinc, 94-99% of the nickel and 73-83% of the cadmium were leached. The first stage of two-stage anaerobic digestion can thus be optimized as an anaerobic bioleaching process and produce a treated sludge (i.e., digestate) that meets the land-use standards in The Netherlands for copper, zinc, nickel and cadmium, but not for lead.

Coke retorts

Energy Technology Data Exchange (ETDEWEB)

Jones, S; MacDonald, J D

1916-07-15

To charge vertical coke retorts while preventing escape of gases the coal is fed by a revolving drum to an archimedean screw at the base of the retort, the coke being discharged at the top through a water seal. The feed pockets of the drum which revolves between plates, deliver coal from the hopper to the revolving screw. The coke is forced under the hood to the water seal and is removed by rake conveyor, the gases escaping through the pipe to the main.

Use of Drinking Water Sludge as Adsorbent for H2S Gas Removal from Biogas

Directory of Open Access Journals (Sweden)

Sucheela Polruang

2017-01-01

Full Text Available This paper reports the results of a research project, which attempts to produce a low-cost adsorbent material from waste (drinking water sludge. The main objective of this work is to study the characteristics of drinking water sludge for its adsorptive properties including morphology, surface area, porosity and chemical composition. The effect of activation conditions on H2S gas adsorption efficiency of drinking water sludge was experimented. In this study, raw drinking water sludge was divided into 3 groups. In the first group, drinking water sludge was only oven dried at 105°C. For the other 2 groups, drinking water sludge was soaked in 2.5 M NaOH solution. After soaking, the sludge was divided into 2 groups (group 2 and 3. The second group was washed with distilled water until pH 7; while the third group was not. Biogas from a swine farm was used with an initial H2S gas concentration in the range of 2,000 - 4,000 ppm. The material analysis showed that more surface area and total volume of sludge can be obtained after activated with NaOH. From the adsorption experiments, it was found that the highest adsorption capacity (qe of 87.94 mg H2S/g adsorptive material can be achieved by using sludge from the third group. Moreover, by adding of 20 wt% iron filing into sludge of the third group the adsorption capacity increased to 105.22 mg H2S/g adsorptive material. Drinking water sludge can be considered as a high potential energy saving and low cost adsorbent for removal of H2S.

Enhancement of sludge reduction and methane production by removing extracellular polymeric substances from waste activated sludge.

Science.gov (United States)

Nguyen, Minh Tuan; Mohd Yasin, Nazlina Haiza; Miyazaki, Toshiki; Maeda, Toshinari

2014-12-01

The management of waste activated sludge (WAS) recycling is a concern that affects the development of the future low-carbon society, particularly sludge reduction and biomass utilization. In this study, we investigated the effect of removing extracellular polymeric substances (EPS), which play important roles in the adhesion and flocculation of WAS, on increased sludge disintegration, thereby enhancing sludge reduction and methane production by anaerobic digestion. EPS removal from WAS by ethylenediaminetetraacetic acid (EDTA) significantly enhanced sludge reduction, i.e., 49 ± 5% compared with 27 ± 1% of the control at the end the digestion process. Methane production was also improved in WAS without EPS by 8881 ± 109 CH4 μmol g(-1) dry-weight of sludge. Microbial activity was determined by denaturing gradient gel electrophoresis and real-time polymerase chain reaction, which showed that the hydrolysis and acetogenesis stages were enhanced by pretreatment with 2% EDTA, with a larger methanogenic community and better methane production. Copyright © 2014 Elsevier Ltd. All rights reserved.

Effect of Ionic Strength on Settling of Activated Sludge

OpenAIRE

M Ahmadi Moghadam, M Soheili, MM Esfahani

2005-01-01

Structural properties of activated sludge flocs were found to be sensitive to small changes in ionic strength. This study investigates the effect of ionic strength on settling of activated sludge. Samples were taken from activated sludge process of Ghazvin Sasan soft drink wastewater treatment plant, then treated with different ionic strengths of KCl and CaCl2 solution, after that the turbidity of supernatant was measured. The results indicated that low ionic strength resulted in a steeper sl...

Anaerobic bioleaching of metals from waste activated sludge

Energy Technology Data Exchange (ETDEWEB)

Meulepas, Roel J.W., E-mail: roel.meulepas@wetsus.nl [UNESCO-IHE, Westvest 7, 2611 AX Delft (Netherlands); Gonzalez-Gil, Graciela [UNESCO-IHE, Westvest 7, 2611 AX Delft (Netherlands); King Abdullah University of Science and Technology, Water Desalination and Reuse Center, Thuwal 13955-69000 (Saudi Arabia); Teshager, Fitfety Melese; Witharana, Ayoma [UNESCO-IHE, Westvest 7, 2611 AX Delft (Netherlands); Saikaly, Pascal E. [King Abdullah University of Science and Technology, Water Desalination and Reuse Center, Thuwal 13955-69000 (Saudi Arabia); Lens, Piet N.L. [UNESCO-IHE, Westvest 7, 2611 AX Delft (Netherlands)

2015-05-01

Heavy metal contamination of anaerobically digested waste activated sludge hampers its reuse as fertilizer or soil conditioner. Conventional methods to leach metals require aeration or the addition of leaching agents. This paper investigates whether metals can be leached from waste activated sludge during the first, acidifying stage of two-stage anaerobic digestion without the supply of leaching agents. These leaching experiments were done with waste activated sludge from the Hoek van Holland municipal wastewater treatment plant (The Netherlands), which contained 342 μg g{sup −1} of copper, 487 μg g{sup −1} of lead, 793 μg g{sup −1} of zinc, 27 μg g{sup −1} of nickel and 2.3 μg g{sup −1} of cadmium. During the anaerobic acidification of 3 g{sub dry} {sub weight} L{sup −1} waste activated sludge, 80–85% of the copper, 66–69% of the lead, 87% of the zinc, 94–99% of the nickel and 73–83% of the cadmium were leached. The first stage of two-stage anaerobic digestion can thus be optimized as an anaerobic bioleaching process and produce a treated sludge (i.e., digestate) that meets the land-use standards in The Netherlands for copper, zinc, nickel and cadmium, but not for lead. - Highlights: • Heavy metals were leached during anaerobic acidification of waste activated sludge. • The process does not require the addition of chelating or oxidizing agents. • The metal leaching efficiencies (66 to 99%) were comparable to chemical leaching. • The produced leachate may be used for metal recovery and biogas production. • The produced digested sludge may be used as soil conditioner.

Effect of oven cooking method on formation of heterocyclic amines and quality characteristics of chicken patties: steam-assisted hybrid oven versus convection ovens.

Science.gov (United States)

Isleroglu, Hilal; Kemerli, Tansel; Özdestan, Özgül; Uren, Ali; Kaymak-Ertekin, Figen

2014-09-01

The aim of this study was to evaluate effect of steam-assisted hybrid oven cooking method in comparison with convection ovens (natural and forced) on quality characteristics (color, hardness, cooking loss, soluble protein content, fat retention, and formation of heterocyclic aromatic amines) of chicken patties. The cooking experiments of chicken patties (n = 648) were conducted at oven temperatures of 180, 210, and 240°C until 3 different end point temperatures (75, 90, and 100°C) were reached. Steam-assisted hybrid oven cooking enabled faster cooking than convection ovens and resulted in chicken patties having lower a* and higher L* value, lower hardness, lower fat, and soluble protein content (P cooking loss than convection ovens. Steam-assisted hybrid oven could reduce the formation of heterocyclic aromatic amines that have mutagenic and carcinogenic effects on humans. © 2014 Poultry Science Association Inc.

INFLUENCE OF SELECTED PHARMACEUTICALS ON ACTIVATED SLUDGE DEHYDROGENASE ACTIVITY

Directory of Open Access Journals (Sweden)

Agnieszka Tomska

2016-06-01

The aim of this work was to evaluate the effect of selected antibiotics - sulfanilamide and erythromycin on activated sludge dehydrogenase activity with use of trifenyltetrazolinum chloride (TTC test. Dehydrogenases activity is an indicator of biochemical activity of microorganisms present in activated sludge or the ability to degrade organic compounds in waste water. TTC test is particularly useful for the regularity of the course of treatment, in which the presence of inhibitors of biochemical reactions and toxic compounds are present. It was observed that the dehydrogenase activity decreases with the increase of a antibiotics concentration. The lowest value of the dehydrogenase activity equal to 32.4 μmol TF / gMLSS obtained at sulfanilamide concentration 150mg / l. For this sample, an inhibition of dehydrogenase activity was 31%.

Absence of genotoxic activity from milk and water boiled in microwave oven in somatic cells from Drosophila melanogaster

International Nuclear Information System (INIS)

Dias, Cristina das Dores.

2003-01-01

This paper reports an experiment for evaluation of the possible genotoxic effects of food prepared in a microwave oven, through the mutation test and somatic recombination, in wings of Drosophila melanogaster. Two crossing have been performed: a standard cross-ST and a high bioactivation cross - HB resulting in marked trans -heterozygote descendents (MH) and balanced heterozygotes (BH). The 72 hours larvas were fed with water and milk boiled both in the microwave oven and in the traditional way. The MH individual wings were analyzed, where the spots can be induced either by mutation or mitotic recombination. The experiment presented negative results related to the genotoxic effects of the water and milk boiled using the microwave oven, in MH descendents of both crossing. Therefore, under these experimental conditions, genotoxic activity were not presented by milk and water boiled in the microwave oven. However, an extensive study using different techniques is necessary to investigate the action of the food prepared in the microwave oven on the genetic material

Effect of potassium ferrate on disintegration of waste activated sludge (WAS).

Science.gov (United States)

Ye, Fenxia; Ji, Haizhuang; Ye, Yangfang

2012-06-15

The activated sludge process of wastewater treatment results in the generation of a considerable amount of excess activated sludge. Increased attention has been given to minimization of waste activated sludge recently. This paper investigated the effect of potassium ferrate oxidation pretreatment on the disintegration of the waste activated sludge at various dosages of potassium ferrate. The results show that potassium ferrate pretreatment disintegrated the sludge particle, resulting in the reduction of total solid content by 31%. The solubility (SCOD/TCOD) of the sludge increased with the increase of potassium ferrate dosage. Under 0.81 g/g SS dosage of potassium ferrate, SCOD/TCOD reached 0.32. Total nitrogen (TN) and total phosphorous (TP) concentrations in the solution all increased significantly after potassium ferrate pretreatment. The sludge particles reduced from 116 to 87 μm. The settleability of the sludge (SVI) was enhanced by 17%, which was due to the re-flocculation by the by-product, Fe(III), during potassium ferrate oxidation and the decrease of the viscosity. From the result of the present investigations, it can be concluded that potassium ferrate oxidation is a feasible method for disintegration of excess activated sludge. Copyright © 2012 Elsevier B.V. All rights reserved.

Biohydrogen production using waste activated sludge disintegrated by gamma irradiation

International Nuclear Information System (INIS)

Yin, Yanan; Wang, Jianlong

2015-01-01

Highlights: • The waste activated sludge could be disintegrated by gamma irradiation. • The disintegrated sludge could be used for biohydrogen production. • Combined alkali-irradiation treatment achieved the highest solubilization of sludge. - Abstract: The biohydrogen production using the disintegrated and dissolved sludge by gamma irradiation was studied. The experimental results showed that gamma irradiation and irradiation combined with alkali pretreatment could disintegrate and dissolve waste activated sludge for biohydrogen production. The alkali-irradiation treatment of the sludge at pH = 12 and 20 kGy achieved the highest disintegration and dissolution, i.e., it could destroy the cell walls and release organic matters (such as soluble COD, polysaccharides and protein) into the solution. The disintegrated sludge could be used as a low-cost substrate for biohydrogen production

46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

Science.gov (United States)

2010-10-01

... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined and...

Bacteriology of activated sludge

NARCIS (Netherlands)

Gils, van H.W.

1964-01-01

The bacteriology and biochemistry of activated sludge grown in domestic waste water or fed with synthetic media were studied. The nature of the flocs was investigated by determining morphological and physiological characteristics of many strains isolated.

Predominant bacteria were

Coke

Energy Technology Data Exchange (ETDEWEB)

Trumble, M J

1925-07-02

Coke is obtained from coal, lignite, peat, or wood by heating the material in a retort and distilling off the volatiles by the passage of superheated steam or hot vapors, the hot porous residue being treated with a liquid hydrocarbon and the temperature being so maintained the latter is cracked and carbon deposited on the coke. The vapors or light oils are condensed and the incondensable gases are used as fuel.

Predicting the degradability of waste activated sludge.

Science.gov (United States)

Jones, Richard; Parker, Wayne; Zhu, Henry; Houweling, Dwight; Murthy, Sudhir

2009-08-01

The objective of this study was to identify methods for estimating anaerobic digestibility of waste activated sludge (WAS). The WAS streams were generated in three sequencing batch reactors (SBRs) treating municipal wastewater. The wastewater and WAS properties were initially determined through simulation of SBR operation with BioWin (EnviroSim Associates Ltd., Flamborough, Ontario, Canada). Samples of WAS from the SBRs were subsequently characterized through respirometry and batch anaerobic digestion. Respirometry was an effective tool for characterizing the active fraction of WAS and could be a suitable technique for determining sludge composition for input to anaerobic models. Anaerobic digestion of the WAS revealed decreasing methane production and lower chemical oxygen demand removals as the SRT of the sludge increased. BioWin was capable of accurately describing the digestion of the WAS samples for typical digester SRTs. For extended digestion times (i.e., greater than 30 days), some degradation of the endogenous decay products was assumed to achieve accurate simulations for all sludge SRTs.

Producing metallurgic coke

Energy Technology Data Exchange (ETDEWEB)

Abe, T.; Isida, K.; Vada, Y.

1982-11-18

A mixture of power producing coals with coal briquets of varying composition is proposed for coking in horizontal chamber furnaces. The briquets are produced from petroleum coke, coal fines or semicoke, which make up less than 27 percent of the mixture to be briquetted and coals with a standard coking output of volatile substances and coals with high maximal Gizeler fluidity. The ratio of these coals in the mixture is 0.6 to 2.1 or 18 to 32 percent, respectively. Noncaking or poorly caking coals are used as the power producing coals. The hardness of the obtained coke is DJ15-30 = 90.5 to 92.7 percent.

Pace studying worldwide coke production

International Nuclear Information System (INIS)

Anon.

1993-01-01

Pace Consultants Inc., Houston, has started a multiclient study of world-wide petroleum coke production, examining environmental initiatives and eventually forecasting prices of fuel grade coke. Pace expects coker expansions, increased operating severity, and reduced cycle times to boost coke supply to more than 50 million metric tons/year in 2000, compared with 39.7 million metric tons in 1992. Increased supply and tightened environmental rules in countries consuming large amounts of petroleum coke will be the main factors affecting coke markets. The paper discusses coke quality and the Japanese market

Fate of return activated sludge after ozonation: an optimization study for sludge disintegration.

Science.gov (United States)

Demir, Ozlem; Filibeli, Ayse

2012-09-01

The effects of ozonation on sludge disintegration should be investigated before the application of ozone during biological treatment, in order to minimize excess sludge production. In this study, changes in sludge and supernatant after ozonation of return activated sludge were investigated for seven different ozone doses. The optimum ozone dose to avoid inhibition of ozonation and high ozone cost was determined in terms of disintegration degree as 0.05 g O3/gTS. Suspended solid and volatile suspended solid concentrations of sludge decreased by 77.8% and 71.6%, respectively, at the optimum ozone dose. Ozonation significantly decomposed sludge flocs. The release of cell contents was proved by the increase of supernatant total nitrogen (TN) and phosphorus (TP). While TN increased from 7 mg/L to 151 mg/L, TP increased from 8.8 to 33 mg/L at the optimum ozone dose. The dewaterability and filterability characteristics of the ozonated sludge were also examined. Capillary suction time increased with increasing ozone dosage, but specific resistance to filtration increased to a specific value and then decreased dramatically. The particle size distribution changed significantly as a result of floc disruption at an optimum dose of 0.05 gO3/gTS.

Development of small-size baking oven

Energy Technology Data Exchange (ETDEWEB)

Tabata, Akihisa; Kuwabara, Shigeru; Yamazawa, Yoshitaka; Shigeta, Eiji

1987-03-01

In the bakery business, oven fresh bakeries selling fresh bread by installing their own baking ovens at their shops have become popular recently. This article reports the development of a small-size gas baking oven for oven fresh bakaries. The gas convection oven developed recently is based on the structure of the conventional electric convection oven, and uses low pressure gas. The gas oven has an advantage that the combustion gas contains moisture. The convection oven bakes bread normally at the baking density approximately 2.5 times as much as that of the radiation oven, thereby the size of the oven may become smaller. This oven can bake many kinds of bread ranging from croissants to bean-jam buns by gas combnstion heat as well as radiation heat from the radiation plates installed at the top of each compartment in the oven. An ultra small air heat type burner was developed to provide stable short flames in order to make the size of the combustion chamber smaller. (20 figs, 2 tabs)

Influence of thermoplastic properties on coking pressure generation: Part 1 - A study of single coals of various rank

Energy Technology Data Exchange (ETDEWEB)

John J. Duffy; Merrick R. Mahoney; Karen M. Steel [University of Nottingham, Nottingham (United Kingdom). Nottingham Fuel and Energy Centre

2010-07-15

In this study a number of high coking pressure coals with different fluidities were evaluated alongside a number of low pressure coals also with differing fluidities. This was to establish rheological parameters within which a coal may be considered potentially dangerous with regards to coking pressure. The results have confirmed and elaborated on previous findings which show that parallel plate displacement ({Delta}L) and axial force profiles can be used to distinguish between high and low pressure coals, with peak values indicating cell rupture and subsequent pore network formation. This is thought to correspond with plastic layer compaction in the coke oven. For low pressure coals pore coalescence occurs quite early in the softening process when viscosity/elasticity are decreasing and consequently a large degree of contraction/collapse is observed. For higher pressure coals the process is delayed since pore development and consequently wall thinning progress at a slower rate. If or when a pore network is established, a lower degree of contraction/collapse is observed because the event occurs closer to resolidification, where viscosity and elasticity are increasing. For the higher fluidity, high coking pressure coals, a greater degree of swelling is observed prior to cell rupture, and this is considered to be the primary reason for the high coking pressure observed with these coals. An additional consequence of these events is that high pressure coals are likely to contain a higher proportion of closed cells both at and during resolidification, reducing permeability in both the semi-coke and high temperature plastic layers, respectively. Using a rheological mapping approach to follow viscoelastic changes during carbonisation it has been possible to identify specific regions associated with dangerous coals. 76 refs., 11 figs., 3 tabs.

Relationship between coal and coke microstructure and the high temperature properties of coke. [Temperature dependence

Energy Technology Data Exchange (ETDEWEB)

Tsuyuguchi, K; Yamaji, M; Sugimoto, Y

1980-02-01

This paper considers the relationship of the properties of coke and parent coal with the high temperature properties, including reactivity, of coke. Aspects considered include coke texture and grade, and the optical reflectivity of coal and coke. (8 refs.) (In Japanese)

Examination into the gamma irradiation of activated sludge

International Nuclear Information System (INIS)

Mustapha, S.; Forster, C.F.

1985-01-01

This study has shown that the treatment of activated sludge by gamma irradiation resulted in a deterioration in the filterability, a decrease in the size of the floc particles and an increase in the organic matter present in the sludge supernatant. A significant difference was found between the results obtained for filamentous and non-filamentous sludges in relation to the amount of soluble polysaccharide produced. (author)

Ultrasonic reduction of excess sludge from the activated sludge system

International Nuclear Information System (INIS)

Zhang Guangming; Zhang Panyue; Yang Jinmei; Chen Yanming

2007-01-01

Sludge treatment has long become the most challenging problem in wastewater treatment plants. Previous studies showed that ozone or chlorine effectively liquefies sludge into substrates for bio-degradation in the aeration tank, and thus reduces the excess sludge. This paper employs ultrasound to reduce the excess sludge from the sequential batch reactor (SBR) system. Partial sludge was disintegrated into dissolved substrates by ultrasound in an external sono-tank and was then returned to the SBR for bio-degradation. The results showed that ultrasound (25 kHz) effectively liquefied the sludge. The most effective conditions for sludge reduction were as following: sludge sonication ratio of 3/14, ultrasound intensity of 120 kW/kgDS, and sonication duration of 15 min. The amount of excess sludge was reduced by 91.1% to 17.8 mg/(L d); the organic content and settleability of sludge in the SBR were not impacted. The chemical oxygen demand (COD) removal efficiency was 81.1%, the total nitrogen (TN) removal efficiency was 17-66%, and high phosphorus concentration in the effluent was observed

Solar thermochemical production of syngas from petroleum coke: feasibility study for injection of coke slurries

International Nuclear Information System (INIS)

Vidal, A.; Romero, M.; Kritter F; Steinfeld A

2006-01-01

The steam-gasification of pet-coke using concentrated solar radiation is proposed as a viable alternative to solar hydrogen production. Pet-coke is major solid byproduct from the processing of heavy and extra-heavy oils using delay-coking technology. This report summarizes the major accomplishments to develop a cheap and efficient feeding of petroleum coke by coke water slurries without the need of a carrier gas. The samples were Delayed coke of different grain sizes, in particular from 1,8 to 200 mm (as received). In order to analyse the flow properties of the slurries, some tests were conducted to measure the viscosity of the samples. Then, the pet-coke water slurries were injected into the reactor to study the gasification process. In these experiments, some operational parameters were: molar ratio from 2 to 3 (water/coke), temperature up to 1000 C, residence times from 5 to 9 s. In those conditions, the coke is converted primarily to CO, H 2 , CO 2 and small amounts of methane. Concentration of outlet gases of about 30-50 of H 2 ; 15-20 of CO, 10-15 CO 2 , 1-2% CH 4 were obtained with X coke ∼ 65 to 85%. (authors)

Basic characteristics of new shape formed coke in burden distribution; Shingata seikei cokes no sonyu bunpu tokusei

Energy Technology Data Exchange (ETDEWEB)

Ichida, M; Yamamoto, T; Komaki, I; Oda, H; Matsunaga, S; Matsuzaki, S; Deno, T; Konno, N [Nippon Steel Corp., Tokyo (Japan)

1996-12-01

Basic characteristics in burden distribution and charging pattern of new shape formed coke developed in order to improve the properties of small size and low void fraction that pillow-type formed coke h s were conducted by 1/3 scale charging model and mathematical model of blast furnace. Basic characteristics, those are, inclination angle, coke-collapse and trajectory of new shape formed coke are almost the same as those of conventional coke. In the case of wall charging of new shape formed coke, until 60% of total charged coke, new shape formed coke is able to be charged without it`s rolling to the center. It is possible to apply RABIT model to new shape formed coke charging without it`s major modification. In the case of new shape formed coke wall charging, the fluctuation in furnace is supposed to be smaller than that in the case of pillow-type formed coke wall charging. Moreover, it`s center charging is supposed to be applied to actual blast furnace. More accurate estimation of in-furnace phenomena by mathematical model considering coke reactivity, is a subject to be worked out in future. 11 refs., 9 figs., 5 tabs.

Process and apparatus to dry and to preheat coal or coal mixtures and the subsequent coking by the use of non- or weakly baking bituminous coals and/or carbon sources. Verfahren und Vorrichtung zur Trocknung bzw. Vorerhitzung von Kohle oder Kohlemischungen und anschliessender Verkokung unter Verwendung nicht oder nur schwachbackender Steinkohlen und/oder Kohlenstofftraegern

Energy Technology Data Exchange (ETDEWEB)

Echterhoff, J.; Frick, H.; Schaper, A.; Mohmeyer, H.

1982-03-25

A process and an apparatus for the drying and the subsequent coking of non- or weakly baking bituminous coals is described. The coal is compressed by stamping. For preventing the oxidation of the coal grain the coal is kept in contact with an inert medium on the entire path to the coke oven. Water vapor from the coal drying is used as the inert medium.

Proceedings of the Joint Meeting of The Fuel Society of Japan (1991). 28th Coal Science Conference/91st Coke Meeting; (Sha) nenryo kyokai godo taikai happyo ronbunshu (1991). Dai 28 kai sekitan kagaku kaigi dai 91 kai cokes tokubetsukai

Energy Technology Data Exchange (ETDEWEB)

1991-11-07

Relating to coke, studies are made on the rapid coke production method, oven investigation during carbonization, and operational management/control. As to coal science, studies are mainly on the brown coal two-stage liquefaction (BCL) method, and data on the pilot plant and PSU are reported. Concerning bituminous coal liquefaction, PSU data mostly including the NEDOL process, and characteristics of liquefaction residue and its effective utilization by thermal decomposition are reported. Regarding the liquefaction mechanism, an experimentally extensive study on catalyst, solvent and reaction conditions is made using model materials and coal itself on the bench scale and also in the pilot plant. Engineering subjects on residue, solvent deashing, scale attachment and coprocessing are also reported. Relations of decomposition process to coal chemical structure changes and reaction conditions are investigated. As to coal gasification, studies, which are not many, are conducted on material balance, heat balance, and image characteristics of char for gasification and factors controlling reactivity.

Ecological situation at the coke plant of the Nizhnii Tagil Integrated Iron and Steel Works (according to data from an expert commission of Gosstroi USSR)

International Nuclear Information System (INIS)

Filippov, B.S.

1990-01-01

A main source of pollution is the Nizhnii Tagil Integrated Iron and Steel Works (NTMK), whose share in the total emissions of harmful substances is very significant. Thus, in 1987 the mean annual dust content in the atmosphere of the city surpassed the maximum admissible concentrations 1.3 times, phenol 2 times, ammonia 2.5 times, benzopyrene 6 times. In 1988 an even higher content of harmful substances was noted. Reconstruction of the coke plant now underway has been called upon to ensure a significant improvement in the ecological conditions together with an overall increase in its technical level. Restoration of the existing capacity of the coke batteries at domestic coke plants is being accomplished according to two variants: first - relining of the batteries with retention of the existing dimensions or with a slight very limited increase, with modernization of the designs of the ovens and chemical departments, and also machines and equipment (technical refitting); second - withdrawal from operation of the existing batteries and construction of new higher capacity coke batteries in the plant area (reconstruction). From the standpoint of ecology and economy of capital investment it would be more expedient to restore capacity at NTMK according to the first variant. However, restoration here is being carried out according to the second variant with construction of coke batteries 9 and 10 in a new area with dry coke quenching. There are plans to decommission batteries 1-4. An analysis is given of the sources of pollution from the coke plant and measures are defined to reduce pollutants

Impact of accelerated electrons on activating process and foaming potential of sludge

International Nuclear Information System (INIS)

Cuba, V.; Pospisil, M.; Mucka, V.; Silber, R.; Jenicek, P.; Dohanyos, M.; Zabranska, J.

2002-01-01

Complete text of publication follows. Presently, anaerobic and/or aerobic biological treatment is the cheapest and the most effective method of wastewater and sludge processing. However, due to some non-biodegradable substances present in wastewater and also due to limited capacity of wastewater treatment plants, it is necessary to find effective processes, that would be complementary to existing sludge treatment methods. Beside chemical and physical processes, radiation technology seems to offer improvement of effectivity of biological treatment. The paper describes possibilities of irradiation in activating process. Activated sludge can be affected in all its parameters, including physico chemical properties, such as sedimentation rate, or resulting volume of sludge. For the purpose of this research, laboratory experimental reactors simulating activating process were operated. According to previous results, accelerated electrons were used for irradiation, for e-beam seems to be more expedient than gamma irradiation. Reactor with irradiated sludge has been compared with the one without irradiation. It is shown, that pre-irradiation of sludge can positively affect following process of activation. Beside the activating process, another goal has been pursued. Radiation can strongly affect sludge foaming potential. Biological foaming caused by surfactant microorganisms, represents quite serious problem in many wastewater treatment plants, especially in digesters. It was proved that after irradiation foaming potential of sludge decreases. Pre-irradiation of activated sludge with relatively low doses also results in reduction of number of pathogenic microorganisms, presented in sludge

Simultaneous fluorescent gram staining and activity assessment of activated sludge bacteria.

Science.gov (United States)

Forster, Scott; Snape, Jason R; Lappin-Scott, Hilary M; Porter, Jonathan

2002-10-01

Wastewater treatment is one of the most important commercial biotechnological processes, and yet the component bacterial populations and their associated metabolic activities are poorly understood. The novel fluorescent dye hexidium iodide allows assessment of Gram status by differential absorption through bacterial cell walls. Differentiation between gram-positive and gram-negative wastewater bacteria was achieved after flow cytometric analysis. This study shows that the relative proportions of gram-positive and gram-negative bacterial cells identified by traditional microscopy and hexidium iodide staining were not significantly different. Dual staining of cells for Gram status and activity proved effective in analyzing mixtures of cultured bacteria and wastewater populations. Levels of highly active organisms at two wastewater treatment plants, both gram positive and gram negative, ranged from 1.5% in activated sludge flocs to 16% in the activated sludge fluid. Gram-positive organisms comprised Gram status and activity within activated sludge samples over a 4-day period showed significant differences over time. This method provides a rapid, quantitative measure of Gram status linked with in situ activity within wastewater systems.

Gamma irradiation induced disintegration of waste activated sludge for biological hydrogen production

International Nuclear Information System (INIS)

Yin, Yanan; Wang, Jianlong

2016-01-01

In this paper, gamma irradiation was applied for the disintegration and dissolution of waste activated sludge produced during the biological wastewater treatment, and the solubilized sludge was used as substrate for bio-hydrogen production. The experimental results showed that the solubilization of waste activated sludge was 53.7% at 20 kGy and pH=12, and the SCOD, polysaccharides, protein, TN and TP contents in the irradiated sludge solutions was 3789.6 mg/L, 268.3 mg/L, 1881.5 mg/L, 132.3 mg/L and 80.4 mg/L, respectively. The irradiated sludge was used for fermentative hydrogen production, and the hydrogen yield was 10.5±0.7 mL/g SCOD consumed . It can be concluded that the irradiated waste activated sludge could be used as a low-cost substrate for fermentative hydrogen production. - Highlights: • The waste activated sludge could be disintegrated by gamma irradiation. • The disintegrated sludge could be used for biohydrogen production. • The hydrogen yield was 10.5±0.7 mL/g SCOD consumed .

[From waste to treasure: turning activated sludge into bioplastic poly-3-hydroxybutyrate].

Science.gov (United States)

Chen, Jia'ni

2017-12-25

Large quantity of activated sludge is generated from wastewater treatment but without yet an appropriate deposition. High temperature can lyse the activate sludge so that nitrogen and phosphorus containing nutrients are released. Halomonas CJN was found to grow on the heat lysed activated sludge and glucose for production of bioplastic poly-3-hydroxybutyrate (PHB) in the absence of yeast extract, nitrogen and phosphorus sources as well as trace elements. This reduces the PHB production cost significantly. Furthermore, acetic acid formed from anaerobic fermentation of heat lysed activated sludge can be used to replace glucose for cell growth but not much for PHB production. After construction of an additional PHB synthesis pathway in Halomonas CJN, we can produce PHB entirely from heat lysed activated sludge, reducing production cost of PHB roughly from ¥ 30 000 Yuan/ton to ¥ 20 000 Yuan/ton, thus turning waste activated sludge to valuable raw material resource.

Effect of ultrasonic specific energy on waste activated sludge ...

African Journals Online (AJOL)

The effect of ultrasonic specific energy on waste activated sludge (WAS) solubilization and enzyme activity was investigated in this study. Experimental results showed that the increase of ultrasonic specific energy in the range of 0 - 90000 kJ/kg dried sludge (DS) benefited WAS particle size reduction and the solubilization ...

Enhanced specific capacitance of modified needle cokes by controlling oxidation treatment

International Nuclear Information System (INIS)

Yang, Sunhye; Kim, Ick-Jun; Choi, In-Sik; Soo Kim, Hyun; Tack Kim, Yu

2010-01-01

The electric double-layer performance of needle cokes can be affected by the morphology of structures. Hence, we introduce modified needle cokes by using simple oxidation treatment. The degree of graphitization with high specific capacitance is controlled by acid and heat treatment. The active sites of cokes are increased with increasing oxidation time. Dilute nitric acid (HNO 3 ) and sodium chlorate (NaClO 3 ) are used for the activation of cokes. In this case, the interlayer distance is dramatically increased from 3.5 to 8.9 A. The specific capacitances are 33 F g -1 and 30 F ml -1 , respectively, on a two-electrode system with a potential range of 0-2.5 V. The behaviors of double-layer capacitance are demonstrated by the charge-discharge process and the morphologies of modified needle cokes are analyzed by XRD, FE-SEM, BET and elemental analysis.

40 CFR 63.7292 - What work practice standards must I meet for fugitive pushing emissions if I have a by-product...

Science.gov (United States)

2010-07-01

... meet for fugitive pushing emissions if I have a by-product coke oven battery with horizontal flues? 63... meet for fugitive pushing emissions if I have a by-product coke oven battery with horizontal flues? (a...) Prepare and operate by a written plan that will eliminate or minimize incomplete coking for each by...

Petroleum Coke in the Urban Environment: A Review of Potential Health Effects

Directory of Open Access Journals (Sweden)

Joseph A. Caruso

2015-05-01

Full Text Available Petroleum coke, or petcoke, is a granular coal-like industrial by-product that is separated during the refinement of heavy crude oil. Recently, the processing of material from Canadian oil sands in U.S. refineries has led to the appearance of large petcoke piles adjacent to urban communities in Detroit and Chicago. The purpose of this literature review is to assess what is known about the effects of petcoke exposure on human health. Toxicological studies in animals indicate that dermal or inhalation petcoke exposure does not lead to a significant risk for cancer development or reproductive and developmental effects. However, pulmonary inflammation was observed in long-term inhalation exposure studies. Epidemiological studies in coke oven workers have shown increased risk for cancer and chronic obstructive pulmonary diseases, but these studies are confounded by multiple industrial exposures, most notably to polycyclic aromatic hydrocarbons that are generated during petcoke production. The main threat to urban populations in the vicinity of petcoke piles is most likely fugitive dust emissions in the form of fine particulate matter. More research is required to determine whether petcoke fine particulate matter causes or exacerbates disease, either alone or in conjunction with other environmental contaminants.

Results of tuyere coke sampling with regard to application of appropriate coke strength after reaction (CSR for a blast furnace

Directory of Open Access Journals (Sweden)

Shiau J-S.

2017-01-01

Full Text Available Raising pulverized coal injection (PCI will decrease coke rate, but increase the residence time of coke and abrasion in the blast furnace (BF. Thus, insufficient coke strength will generate more coke fines in the lower BF and result in lower permeability and production of hot metal (HM. For understanding the behavior of coke at various HM productivities, a tuyere coke sampler was used to collect the coke samples for measuring the coke strength. Firstly, the difference of sampled coke under the conditions of various HM productivities was explored. Secondly, the BF operating conditions and causes of generating more coke fines was correlated by testing the coke reaction rate after reaction. Finally, according to the above analysis results, the relative regression equations had been obtained for sampling coke properties, BF operation conditions and BF permeability. Furthermore, the coke strength after reaction (CSR quantitative target and its online system at various blast conditions were set to provide some reference for coke and HM production.

Non-Ionizing Radiation Used in Microwave Ovens

Science.gov (United States)

... Non-Ionizing Radiation Used in Microwave Ovens Non-Ionizing Radiation Used in Microwave Ovens Explore the interactive, virtual ... can do Where to learn more About Non-Ionizing Radiation Used in Microwave Ovens Microwave Oven. Microwave ovens ...

The effects of heavy metals and their interactions with polycyclic aromatic hydrocarbons on the oxidative stress among coke-oven workers

International Nuclear Information System (INIS)

Wang, Tian; Feng, Wei; Kuang, Dan; Deng, Qifei; Zhang, Wangzhen; Wang, Suhan; He, Meian; Zhang, Xiaomin; Wu, Tangchun; Guo, Huan

2015-01-01

Heavy metals and polycyclic aromatic hydrocarbons (PAHs) are predominate toxic constituents of particulate air pollution that may be related to the increased risk of cardiopulmonary events. We aim to investigate the effects of the toxic heavy metals (arsenic, As; cadmium, Cd; chromium, Cr; nickel, Ni; and lead, Pb), and their interactions with PAHs on oxidative stress among coke-oven workers. A total of 1333 male workers were recruited in this study. We determined their urinary levels of As, Cd, Cr, Ni, Pb, twelve PAH metabolites, 8-hydroxydeoxyguanosine (8-OHdG), and 8-iso-prostaglandin-F2α (8-iso-PGF2α). Multivariate linear regression models were used to analyze the effects of these metals and their interactions with PAHs on 8-OHdG and 8-iso-PGF2α levels. It was found that only urinary As and Ni showed marginal or significant positive linear dose-dependent effects on 8-OHdG in this study population, especially among smokers (β=0.103, P=0.073 and β=0.110, P=0.002, respectively). After stratifying all participants by the quartiles of ΣOH-PAH, all five metals showed linear association with 8-OHdG in the highest quartile subgroup (Q4) of ΣOH-PAHs. However, these five urinary metals showed significantly consistent linear associations with 8-iso-PGF2α in all subjects and each stratum. Urinary ΣOH-PAHs can significant modify the effects of heavy metals on oxidative stress, while co-exposure to both high levels of ΣOH-PAHs and heavy metals render the workers with highest 8-OHdG and 8-iso-PGF2α (all P interaction ≤0.005). This study showed evidence on the interaction effects of heavy metals and PAHs on increasing the oxidative stress, and these results warrant further investigation in more longitudinal studies. - Highlights: • Heavy metals and PAHs are predominate toxic constituents of particulate matters. • Urinary As and Ni showed linear dose-dependent effects on 8-OHdG and 8-iso-PGF2α. • PAHs significant interact with toxic metal in increasing 8-OHd

The effects of heavy metals and their interactions with polycyclic aromatic hydrocarbons on the oxidative stress among coke-oven workers

Energy Technology Data Exchange (ETDEWEB)

Wang, Tian; Feng, Wei; Kuang, Dan; Deng, Qifei [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China); Zhang, Wangzhen [Institute of Industrial Health, Wuhan Iron & Steel (Group) Corporation, Wuhan 430070, China. (China); Wang, Suhan; He, Meian; Zhang, Xiaomin; Wu, Tangchun [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China); Guo, Huan, E-mail: ghuan5011@hust.edu.cn [Department of Occupational and Environmental Health, State Key Laboratory of Environmental Health (Incubating), School of Public Health, Tongji Medical College, Huazhong University of Science and Technology, Wuhan (China)

2015-07-15

Heavy metals and polycyclic aromatic hydrocarbons (PAHs) are predominate toxic constituents of particulate air pollution that may be related to the increased risk of cardiopulmonary events. We aim to investigate the effects of the toxic heavy metals (arsenic, As; cadmium, Cd; chromium, Cr; nickel, Ni; and lead, Pb), and their interactions with PAHs on oxidative stress among coke-oven workers. A total of 1333 male workers were recruited in this study. We determined their urinary levels of As, Cd, Cr, Ni, Pb, twelve PAH metabolites, 8-hydroxydeoxyguanosine (8-OHdG), and 8-iso-prostaglandin-F2α (8-iso-PGF2α). Multivariate linear regression models were used to analyze the effects of these metals and their interactions with PAHs on 8-OHdG and 8-iso-PGF2α levels. It was found that only urinary As and Ni showed marginal or significant positive linear dose-dependent effects on 8-OHdG in this study population, especially among smokers (β=0.103, P=0.073 and β=0.110, P=0.002, respectively). After stratifying all participants by the quartiles of ΣOH-PAH, all five metals showed linear association with 8-OHdG in the highest quartile subgroup (Q4) of ΣOH-PAHs. However, these five urinary metals showed significantly consistent linear associations with 8-iso-PGF2α in all subjects and each stratum. Urinary ΣOH-PAHs can significant modify the effects of heavy metals on oxidative stress, while co-exposure to both high levels of ΣOH-PAHs and heavy metals render the workers with highest 8-OHdG and 8-iso-PGF2α (all P{sub interaction}≤0.005). This study showed evidence on the interaction effects of heavy metals and PAHs on increasing the oxidative stress, and these results warrant further investigation in more longitudinal studies. - Highlights: • Heavy metals and PAHs are predominate toxic constituents of particulate matters. • Urinary As and Ni showed linear dose-dependent effects on 8-OHdG and 8-iso-PGF2α. • PAHs significant interact with toxic metal in increasing 8

Substitutes for metallurgical coke in pyrometallurgical processes

Energy Technology Data Exchange (ETDEWEB)

Koshkarov, V.Ya.

1982-08-01

A briquetting process using sulphurous petroleum coke and a bituminous binder is described. The characteristics of briquettes made of petroleum coke, blends of coal and petroleum coke, and coal and metallurgical coke are compared. The prospect of replacing 25 to 50% of the metallurgical coke used in lime kilns with non-calcined petroleum coke briquettes is described. (4 refs.)

Suspended biofilm carrier and activated sludge removal of acidic pharmaceuticals

DEFF Research Database (Denmark)

Falås, Per; Baillon-Dhumez, Aude; Andersen, Henrik Rasmus

2012-01-01

Removal of seven active pharmaceutical substances (ibuprofen, ketoprofen, naproxen, diclofenac, clofibric acid, mefenamic acid, and gemfibrozil) was assessed by batch experiments, with suspended biofilm carriers and activated sludge from several full-scale wastewater treatment plants. A distinct...... and attached solids for the carriers) of diclofenac, ketoprofen, gemfibrozil, clofibric acid and mefenamic acid compared to the sludges. Among the target pharmaceuticals, only ibuprofen and naproxen showed similar removal rates per unit biomass for the sludges and biofilm carriers. In contrast...

Characterization and distribution of esterase activity in activated sludge

NARCIS (Netherlands)

Boczar, BA; Forney, LJ; Begley, WM; Larson, RJ; Federle, TW

2001-01-01

The location and activity of esterase enzymes in activated Sludge from three Municipal wastewater treatment plants were characterized using model Substrate, and denaturing and nondenaturing polyacrylamide gel electrophoresis (PAGE) Of particulate, freeze thaw (primarily periplasmic enzymes and those

Improving Settling Dynamics of Activated Sludge by Adding Fine Talc Powder

DEFF Research Database (Denmark)

Rasmussen, Michael R.; Larsen, Torben; Clauss, F.

1996-01-01

The effect of adding varying mixtures of talc and chlorite powder to activated sludge in order to improve the settling characteristic has been studied. The powder is found to improve the settling velocity of the sludge, strictly by increasing the average density of the sludge floc aggregate. The ....... The settling velocity was measured with a recirculated settling column under different concentrations and turbulence levels. Numerical simulation of a secondary settling tank indicates that adding fine powder will improve the overall performance considerably.......The effect of adding varying mixtures of talc and chlorite powder to activated sludge in order to improve the settling characteristic has been studied. The powder is found to improve the settling velocity of the sludge, strictly by increasing the average density of the sludge floc aggregate...

Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

Science.gov (United States)

Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

2016-06-01

Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

Effects of nickel(II) addition on the activity of activated sludge microorganisms and activated sludge process

International Nuclear Information System (INIS)

Ong, Soon-An; Toorisaka, Eiichi; Hirata, Makoto; Hano, Tadashi

2004-01-01

The effects of Ni(II) in a synthetic wastewater on the activity of activated sludge microorganisms and sequencing batch reactor (SBR) treatment process were investigated. Two parallel lab-scale SBR systems were operated. One was used as a control unit, while the other received Ni(II) concentrations equal to 5 and 10 mg/l. The SBR systems were operated with FILL, REACT, SETTLE, DRAW and IDLE modes in the time ratio of 0.5:3.5:1.0:0.75:0.25 for a cycle time of 6 h. The addition of Ni(II) into SBR system caused drastically dropped in TOC removal rate (k) and specific oxygen uptake rate (SOUR) by activated sludge microorganisms due to the inhibitory effects of Ni(II) on the bioactivity of microorganisms. The addition of 5 mg/l Ni(II) caused a slight reduction in TOC removal efficiency, whereas 10 mg/l Ni(II) addition significantly affected the SBR performance in terms of suspended solids and TOC removal efficiency. Termination of Ni(II) addition led to almost full recovery of the bioactivity in microorganisms as shown in the increase of specific oxygen uptake rate (SOUR) and SBR treatment performance

Activated sewage sludge, a potential animal foodstuff. Part I. Nutritional characteristics

Energy Technology Data Exchange (ETDEWEB)

Tacon, A.G.J.

1979-08-01

The nutritive value of activated sewage sludge is discussed in terms of its amino acid N, non-amino acid N, carbohydrate, fat, mineral, vitamin and microbial content. Processed activated sewage sludge is described as a stable dark brown material of relatively uniform quality, having a nutritive value broadly equivalent to brewers yeast or a protein-rich cereal. The potential hazards associated with the use of activated sewage sludge as a feed ingredient are discussed. 29 references

Bags with oven-dried moss for the active monitoring of airborne trace elements in urban areas

International Nuclear Information System (INIS)

Giordano, S.; Adamo, P.; Monaci, F.; Pittao, E.; Tretiach, M.; Bargagli, R.

2009-01-01

To define a harmonized methodology for the use of moss and lichen bags as active monitoring devices of airborne trace elements in urban areas, we evaluated the element accumulation in bags exposed in Naples in different spring weather conditions for 6- and 12-weeks. Three different pre-exposure treatments were applied to moss and lichen materials: water-washing, acid-washing and oven-drying. During the different exposure periods in the Naples urban environment the moss accumulated always higher amounts of elements (except Hg) than lichens and the element accumulation increased during wetter weather and higher PM 10 conditions. The oven pre-treatment did not substantially modify the morphology and element composition of moss and the exposure in bags of this material for 6-weeks was sufficient to detect the pattern of airborne trace elements. - A 6-week exposure with oven-dried moss bags resulted a suitable approach to evaluate airborne trace elements in a Mediterranean urban environment.

Inhibition of total oxygen uptake by silica nanoparticles in activated sludge

Energy Technology Data Exchange (ETDEWEB)

Sibag, Mark [Department of Environment and Energy, Sejong University, 98 Gunja-Dong, Gwangjin-Gu, Seoul 143-747 (Korea, Republic of); Choi, Byeong-Gyu [School of Civil, Environmental and Architectural Engineering, Korea University, 145, Anam-ro, Sungbuk-ku, Seoul 136-701 (Korea, Republic of); Suh, Changwon [Energy Lab, Environment Group, Samsung Advanced Institute of Technology, 130 Samsung-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do 443-803 (Korea, Republic of); Lee, Kwan Hyung; Lee, Jae Woo [Department of Environmental Engineering and Program in Environmental Technology and Policy, Korea University, Sejong 339-700 (Korea, Republic of); Maeng, Sung Kyu [Department of Civil and Environmental Engineering, Sejong University, 98 Gunja-Dong, Gwangjin-Gu, Seoul 143-747 (Korea, Republic of); Cho, Jinwoo, E-mail: jinwoocho@sejong.edu [Department of Environment and Energy, Sejong University, 98 Gunja-Dong, Gwangjin-Gu, Seoul 143-747 (Korea, Republic of)

2015-02-11

Highlights: • Silica nanoparticles (SNP) inhibit total oxygen uptake in activated sludge. • Relatively smaller SNP are inhibitorier than larger SNP. • SNP alters C15:0, C16:0 and C18:0 in activated sludge fatty acid methyl ester profile. - Abstract: Nanoparticle toxicity to biological activities in activated sludge is largely unknown. Among the widely used nanoparticles, silica nanoparticles (SNP) have a limited number of studies associated with inhibition to the activated sludge process (ASP). We demonstrated SNP inhibition of activated sludge respiration through oxygen uptake rate (OUR) measurement. Based on the percentage inhibition of total oxygen consumption (I{sub T}), we observed that smaller SNPs (12 nm, I{sub T} = 33 ± 3%; 151 nm, I{sub T} = 23 ± 2%) were stronger inhibitors than larger SNPs (442 and 683 nm, I{sub T} = 5 ± 1%). Transmission electron micrographs showed that some of the SNPs were adsorbed on and/or apparently embedded somewhere in the microbial cell membrane. Whether SNPs are directly associated with the inhibition of total oxygen uptake warrants further studies. However, it is clear that SNPs statistically significantly altered the composition of microbial membrane lipids, which was more clearly described by principal component analysis and weighted Euclidian distance (PCA-ED) of the fatty acid methyl ester (FAME) data. This study suggests that SNPs potentially affect the biological activity in activated sludge through the inhibition of total oxygen uptake.

Experimental and numerical investigations of coke descending behavior in a coke dry quenching cooling shaft

International Nuclear Information System (INIS)

Feng Yanhui; Zhang Xinxin; Yu Quan; Shi Zhongyin; Liu Zhicheng; Zhang Hu; Liu Huafei

2008-01-01

A viscous flow model based on the Navier-Stokes equation is developed to describe coke descending behavior in the 1/7-scaled-down experimental setup of an actual 75 t/h cooling shaft. It is found that the internal friction due to cokes viscosity significantly influences the descending behavior of cokes in the lower part of the shaft, while the external wall friction dominates the sluggish flow of the cokes in the shaft. An asymptotic friction coefficient expression is proposed for granular mixtures flowing along the shaft wall modified from normal wall tress, and the concept of bulk solid viscosity is introduced to describe the internal friction between coke particles. The results simulated by the present model are compared with those by the potential flow and the kinematic model without friction. The viscous flow model is quite good to simulate the bulk coke flow as the physically important frictions are engaged

Effect of activated sludge culture conditions on Waxberry wastewater

Science.gov (United States)

Shi, Liang; He, Lingfeng; Zhang, Yongli

2018-03-01

Treated activated sludge is suitable for the treatment of wastewater. Biochemical method is used to treat the wastewater, and the influence of time on the COD index is investigated. The results showed that time had a significant effect on COD, and then affected the performance of activated sludge. Under different time, according to the order of time from short to long, COD decreases in turn. Under the action of activated sludge, the degradation of myrica rubra wastewater samples, after 25 h aeration for 96 h, the effect is better. Under this condition, the COD value was reduced at 72 mg/L, and the COD removal efficiency of myrica rubra wastewater was up to 93.39 %, and reached the two level discharge standard of municipal wastewater treatment.

Present state of Ancit hot briquetting. Pt. 2. Blast furnace trials

Energy Technology Data Exchange (ETDEWEB)

Limpach, R; Hermann, W; Schmit, R; Heusbourg, J; Poos, A

1980-09-01

During the last years three long-time blast furnace tests have been run with Ancit formed coke as partial solid fuel. Each trial covered the charging of 8 000 tons of Ancit. Three different kinds of sinter burden were charged: hematite, rich P-ores, low-Fe Minette ores. The three blast furnaces were differentiated as well in hearth diameters as in pig iron productivity; the larger blast furnace was operated on high top pressure. The Ancit formed cokes replacing partially the slot-oven coke had different characteristics; two tests were run on Ancit of 70 ccm and one with 90 ccm unit briquette volume. According to the blast furnace burdening and driving conditions, up to 58% by weight of slot-oven coke could be replaced by formed coke. The Ancit formed cokes proved to have adequate mechanical properties, but the regular briquette shape and comparatively lower voidage of formed coke layers limited the replacement ratio versus oven coke. All tests showed that the permeability, mainly in the bosh, decreased when charging formed coke. The resulting decrease in productivity could be neutralised by increasing the high top pressure. Generally, the dry fuel rate per ton of pig iron increased somewhat; this was due to the higher volatiles content of formed cokes. On the other hand, these volatiles raised the lower calorific value of the top gas; no tar deposits were ever noticed. As a result of these trial, partial replacements of slot-oven coke by Ancit formed cokes can be recommended.

Effect of heavy metals on nitrification performance in different activated sludge processes

International Nuclear Information System (INIS)

You, Sheng-Jie; Tsai, Yung-Pin; Huang, Ru-Yi

2009-01-01

To understand the toxic effect of heavy metals on the nitrification mechanisms of activated sludge, this study identified the specific ammonia utilization rate (SAUR) inhibited by Pb, Ni and/or Cd shock loadings. Seven different heavy metal combinations (Pb, Ni, Cd, Pb + Ni, Ni + Cd, Pb + Cd, and Pb + Ni + Cd) with seven different heavy metal concentrations (0, 2, 5, 10, 15, 25, and 40 ppm, respectively) were examined by batch experiments, where the activated sludge was taken from either sequencing batch reactor (SBR) or anaerobic-anoxic-oxic (A 2 O) processes. The experimental results showed the SAUR inhibition rate was Ni > Cd > Pb. No significant inhibition in the nitrification reaction of the activated sludge was observed even when as much as 40 ppm Pb was added. In addition, no synergistic effect was found when different heavy metals were simultaneously added in different concentrations, and the overall inhibition effect depended on the heavy metal with the highest toxicity. Further, first order kinetic reaction could model the behavior of SAUR inhibition on activated sludge when adding heavy metals, and the SAUR inhibition formula was derived as SAUR=(SAUR max -SAUR min )xe -r i c +SAUR min . On the other hand, the heavy metal adsorption ability in both the activated sludge system was Pb = Cd > Ni. The specific adsorption capacity of activated sludge on heavy metal increased as the heavy metal concentration increased or the mixed liquid volatile suspended solid (MLVSS) decreased. The batch experiments also showed the heavy metal adsorption capacity of the SBR sludge was larger than the A 2 O sludge. Finally, the most predominant bacteria in the phylogenetic trees of SBR and A 2 O activated sludges were proteobacteria, which contributed to 42.1% and 42.8% of the total clones.

Low intensity surplus activated sludge pretreatment before anaerobic digestion

Directory of Open Access Journals (Sweden)

Suschka Jan

2017-12-01

Full Text Available Sewage sludge (municipal, or industrial treatment is still a problem in so far that it is not satisfactorily resolved in terms of cost and final disposal. Two common forms of sludge disposal are possible; the first being direct disposal on land (including agriculture and the second being incineration (ash production, although neither of these methods are universally applied. Simplifying the issue, direct sludge disposal on land is seldom applied for sanitary and environmental reasons, while incineration is not popular for financial (high costs reasons. Very often medium and large wastewater treatment plants apply anaerobic digestion for sludge hygiene principles, reducing the amount to be disposed and for biogas (energy production. With the progress in sewage biological treatment aiming at nutrient removal, primary sludge has been omitted in the working processes and only surplus activated sludge requires handling. Anaerobic digestion of waste activated sludge (WAS is more difficult due to the presence of microorganisms, the decomposition of which requires a relatively long time for hydrolysis. In order to upgrade the hydrolysis effects, several different pre-treatment processes have already been developed and introduced. The additional pre-treatment processes applied are aimed at residual sludge bulk mass minimization, shortening of the anaerobic digestion process or higher biogas production, and therefore require additional energy. The water-energy-waste Nexus (treads of of the benefits and operational difficulties, including energy costs are discussed in this paper. The intensity of pre-treatment processes to upgrade the microorganism’s hydrolysis has crucial implications. Here a low intensity pre-treatment process, alkalisation and hydrodynamic disintegration - hybrid process - were presented in order to achieve sufficient effects of WAS anaerobic digestion. A sludge digestion efficiency increase expressed as 45% biogas additional

Enhancement of activated sludge disintegration and dewaterability by Fenton process

Science.gov (United States)

Heng, G. C.; Isa, M. H.

2016-06-01

Municipal and industrial wastewater treatment plants produce large amounts of sludge. This excess sludge is an inevitable drawback inherent to the activated sludge process. In this study, the waste activated sludge was obtained from the campus wastewater treatment plant at Universiti Teknologi PETRONAS (UTP), Malaysia. Fenton pretreatment was optimized by using the response surface methodology (RSM) to study the effects of three operating conditions including the dosage of H2O2 (g H2O2/kg TS), the molar ratio of H2O2/Fe2+ and reaction time. The optimum operating variables to achieve MLVSS removal 65%, CST reduction 28%, sCOD 11000 mg/L and EPS 500 mg/L were: 1000 g H2O2/kg TS, H2O2/Fe2+ molar ratio 70 and reaction time 45 min. Fenton process was proved to be able to enhance the sludge disintegration and dewaterability.

Influence of Pyrolytic Biochar on Settleability and Denitrification of Activated Sludge Process

Institute of Scientific and Technical Information of China (English)

Xiao-feng Sima; Bing-bing Li; Hong Jiang

2017-01-01

Biochar is a massively produced by-product of biomass pyrolysis to obtain renewable energy and has not been fully used.Incomplete separation of sludge and effluent and insufficient denitrification of sewage are two of main factors that influence the efficiency of activated sludge process.In this work,we proposed a new utilization of biochar and investigated the effect of biochar addition on the performance of settleability and denitrification of activated sludge.Results show that the addition of biochar can improve the settleability of activated sludge by changing the physicochemical characteristics of sludge (e.g.,flocculating ability,zeta-potential,hydrophobicity,and extracellular polymeric substances constituents).Moreover,the dissolved organic carbon released from biochar obtained at lower pyrolysis temperature can improve the nitrate removal efficiency to a certain extent.

The location and nature of accumulated phosphorus in seven sludges from activated sludge plants which exhibited enhanced phosphorus removal

International Nuclear Information System (INIS)

Buchan, L.

1981-01-01

Electron microscopy combined with the energy dispersive analysis of X-rays (EDX) has been used to examine the nature of the phosphorus accumulated in sludges from seven activated sludge plants exhibiting enhanced phosphorus removal. Large phosphorus accumulations were located in identical structures in the sludges examined. The phosphorus was located in large electron-dense bodies, within large bacterial cells which were characteristically grouped in clusters. The calcium:phosphorus ratio of these electron-dense bodies precluded them from being any form of calcium phosphate precipitate. Quantitative analysis indicated that the electron-dense bodies contained in excess of 30% phosphorus. The results obtained are supportive of a biological mechanism of enhanced phosphorus uptake in activated sludge

Implementation of a system of recovery of by-products for a coke oven pilot

International Nuclear Information System (INIS)

Gutierrez Quintero, Wilder; Trivino Restrepo, Maria del Pilar

2005-01-01

In this work is to the design of a lab-scale system that was constructed and started up to recover primary by-products of the coke gas, which in his first stage presents displays a mechanism of cooling made up of heat exchanger of double shell to reverse flow, a tower of perforated trays and a closed circuit of water that condenses tars. The second phase contemplates the entrance of the gas in crosscurrent to a tank divided by perforated trays with a permanent water shower, where the ammoniac solutions are concentrated. In order to avoid that the gas remains catches in the pipe of conduction by its high density, it is necessary to suck it by means of an extractor type snail closed, that acts as well like centrifugal separator precipitating the heaviest compounds, and impelling the gas towards a tower where the chemical cleaning of sulfurous and hydrocyanic compounds when reacting with the Lamming mixture takes place, providing a clean and ready gas for consumption. An experimental procedure is developed to test coals samples

Evaluation of anaerobic digestion processes for short sludge-age waste activated sludge combined with anammox treatment of digestate liquor.

Science.gov (United States)

Ge, Huoqing; Batstone, Damien; Keller, Jurg

2016-01-01

The need to reduce energy input and enhance energy recovery from wastewater is driving renewed interest in high-rate activated sludge treatment (i.e. short hydraulic and solids retention times (HRT and SRT, respectively)). This process generates short SRT activated sludge stream, which should be highly degradable. However, the evaluation of anaerobic digestion of short SRT sludge has been limited. This paper assesses anaerobic digestion of short SRT sludge digestion derived from meat processing wastewater under thermophilic and mesophilic conditions. The thermophilic digestion system (55°C) achieved 60 and 68% volatile solids destruction at 8 day and 10 day HRT, respectively, compared with 50% in the mesophilic digestion system (35°C, 10 day HRT). The digestion effluents from the thermophilic (8-10 day HRT) and mesophilic systems were stable, as assessed by residual methane potentials. The ammonia rich sludge dewatering liquor was effectively treated by a batch anammox process, which exhibited comparable nitrogen removal rate as the tests using a control synthetic ammonia solution, indicating that the dewatering liquor did not have inhibiting/toxic effects on the anammox activity.

Modelling Cr(VI) removal by a combined carbon-activated sludge system

International Nuclear Information System (INIS)

Orozco, A. Micaela Ferro; Contreras, Edgardo M.; Zaritzky, Noemi E.

2008-01-01

The combined carbon-activated sludge process has been proposed as an alternative to protect the biomass against toxic substances in wastewaters; however, the information about the effect of powdered-activated carbon (PAC) addition in activated sludge reactors for the treatment of wastewaters containing Cr(VI) is limited. The objectives of the present study were: (a) to evaluate the removal of hexavalent chromium by (i) activated sludge microorganisms in aerobic batch reactors, (ii) powdered-activated carbon, and (iii) the combined action of powdered-activated carbon and biomass; (b) to propose mathematical models that interpret the experimental results. Different Cr(VI) removal systems were tested: (S1) biomass (activated sludge), (S2) PAC, and (S3) the combined activated carbon-biomass system. A Monod-based mathematical model was used to describe the kinetics of Cr(VI) removal in the system S1. A first-order kinetics with respect to Cr(VI) and PAC respectively, was proposed to model the removal of Cr(VI) in the system S2. Cr(VI) removal in the combined carbon-biomass system (S3) was faster than both Cr(VI) removal using PAC or activated sludge individually. Results showed that the removal of Cr(VI) using the activated carbon-biomass system (S3) was adequately described by combining the kinetic equations proposed for the systems S1 and S2

Influence of copper nanoparticles on the physical-chemical properties of activated sludge.

Directory of Open Access Journals (Sweden)

Hong Chen

Full Text Available The physical-chemical properties of activated sludge, such as flocculating ability, hydrophobicity, surface charge, settleability, dewaterability and bacteria extracellular polymer substances (EPS, play vital roles in the normal operation of wastewater treatment plants (WWTPs. The nanoparticles released from commercial products will enter WWTPs and can induce potential adverse effects on activated sludge. This paper focused on the effects of copper nanoparticles (CuNPs on these specific physical-chemical properties of activated sludge. It was found that most of these properties were unaffected by the exposure to lower CuNPs concentration (5 ppm, but different observation were made at higher CuNPs concentrations (30 and 50 ppm. At the higher CuNPs concentrations, the sludge surface charge increased and the hydrophobicity decreased, which were attributed to more Cu2+ ions released from the CuNPs. The carbohydrate content of EPS was enhanced to defense the toxicity of CuNPs. The flocculating ability was found to be deteriorated due to the increased cell surface charge, the decreased hydrophobicity, and the damaged cell membrane. The worsened flocculating ability made the sludge flocs more dispersed, which further increased the toxicity of the CuNPs by increasing the availability of the CuNPs to the bacteria present in the sludge. Further investigation indicated that the phosphorus removal efficiency decreased at higher CuNPs concentrations, which was consistent with the deteriorated physical-chemical properties of activated sludge. It seems that the physical-chemical properties can be used as an indicator for determining CuNPs toxicity to the bacteria in activated sludge. This work is important because bacteria toxicity effects to the activated sludge caused by nanoparticles may lead to the deteriorated treatment efficiency of wastewater treatment, and it is therefore necessary to find an easy way to indicate this toxicity.

Sensitive and substrate-specific detection of metabolically active microorganisms in natural microbial consortia using community isotope arrays.

Science.gov (United States)

Tourlousse, Dieter M; Kurisu, Futoshi; Tobino, Tomohiro; Furumai, Hiroaki

2013-05-01

The goal of this study was to develop and validate a novel fosmid-clone-based metagenome isotope array approach - termed the community isotope array (CIArray) - for sensitive detection and identification of microorganisms assimilating a radiolabeled substrate within complex microbial communities. More specifically, a sample-specific CIArray was used to identify anoxic phenol-degrading microorganisms in activated sludge treating synthetic coke-oven wastewater in a single-sludge predenitrification-nitrification process. Hybridization of the CIArray with DNA from the (14) C-phenol-amended sample indicated that bacteria assimilating (14) C-atoms, presumably directly from phenol, under nitrate-reducing conditions were abundant in the reactor, and taxonomic assignment of the fosmid clone end sequences suggested that they belonged to the Gammaproteobacteria. The specificity of the CIArray was validated by quantification of fosmid-clone-specific DNA in density-resolved DNA fractions from samples incubated with (13) C-phenol, which verified that all CIArray-positive probes stemmed from microorganisms that assimilated isotopically labeled carbon. This also demonstrated that the CIArray was more sensitive than DNA-SIP, as the former enabled positive detection at a phenol concentration that failed to yield a 'heavy' DNA fraction. Finally, two operational taxonomic units distantly related to marine Gammaproteobacteria were identified to account for more than half of 16S rRNA gene clones in the 'heavy' DNA library, corroborating the CIArray-based identification. © 2013 Federation of European Microbiological Societies. Published by Blackwell Publishing Ltd. All rights reserved.

Determination of electrical resistivity of dry coke beds

Energy Technology Data Exchange (ETDEWEB)

Eidem, P.A.; Tangstad, M.; Bakken, J.A. [NTNU, Trondheim (Norway)

2008-02-15

The electrical resistivity of the coke bed is of great importance when producing FeMn, SiMn, and FeCr in a submerged arc furnace. In these processes, a coke bed is situated below and around the electrode tip and consists of metallurgical coke, slag, gas, and metal droplets. Since the basic mechanisms determining the electrical resistivity of a coke bed is not yet fully understood, this investigation is focused on the resistivity of dry coke beds consisting of different carbonaceous materials, i.e., coke beds containing no slag or metal. A method that reliably compares the electrical bulk resistivity of different metallurgical cokes at 1500{sup o} C to 1600{sup o}C is developed. The apparatus is dimensioned for industrial sized materials, and the electrical resistivity of anthracite, charcoal, petroleum coke, and metallurgical coke has been measured. The resistivity at high temperatures of the Magnitogorsk coke, which has the highest resistivity of the metallurgical cokes investigated, is twice the resistivity of the Corus coke, which has the lowest electrical resistivity. Zdzieszowice and SSAB coke sort in between with decreasing resistivities in the respective order. The electrical resistivity of anthracite, charcoal, and petroleum coke is generally higher than the resistivity of the metallurgical cokes, ranging from about two to about eight times the resistivity of the Corus coke at 1450{sup o}C. The general trend is that the bulk resistivity of carbon materials decreases with increasing temperature and increasing particle size.

Scientific research in the area of coking and coking by-products (based on material from the All-Union Coordinating Conference)

Energy Technology Data Exchange (ETDEWEB)

Rydkevich, M.I.; Tselik, M.P.; Belkina, T.V.

1985-06-01

Subjects covered in the all-union coordinating conference on coking and chemical by-products of coking, which took place on 13-15 July 1984, are discussed. One hundred forty eight on-going and new research themes accepted as research projects for 1985-86 were discussed. Areas of research include coals from the eastern deposits and Pechora basin as raw materials for coking; coals from the southern deposits as coking raw materials; technology of coal preparation for coking; technology for producing blast furnace coke and methods of assessing its quality; technology for producing other kinds of coke and carbon graphite materials; methods for extraction processing and producing chemical products from coking.

Estimation of the thermal stress in the coke layer. Kanryu katei ni okeru kokusu sonai netsuoryoku no suisan

Energy Technology Data Exchange (ETDEWEB)

Miura, Takatsoshi; Yoshino, Hiroyuki; Saito, Shozaburo; Otani, Shigemori [Tohoku Univ., Sendai (Japan). Faculty of Engineering

1989-12-20

Fissures which are formed in coke ovens are an important factor which exerts influences not only on the quality of coke but also on consumed energy such as thermal transfer. An estimation method of thermal stress distribution in the coke layer which is important to determine these fissures was, therefore, proposed, and the propriety of the method was demonstrated in comparison with the experiment results by X-ray computerized tomography. In the analysis model, heat fluxes from the upper part of the carbonization room and from the heating wall were regarded the same, and the temperature field was obtained by formulating the non-steady heat conduction equation to the finite element method by Galerkin scheme. The stress field was presumed to be an elastic flat field, and it was formulated to the finite element method by the incremental theory. Following investigation results were obtained and thus the propriety of this method was demonstrated. The formation position of principal tensile stress calculated and the formation position of fissures observed by X-ray computerized tomography had a corresponding relation. According to the calculation, with the increase of heating rate, principal tensile stress was increased; and that accounted for experiment results. Estimated results of thermal stress in the layer varied depending on the coal's value of property of the matter. 8 refs., 15 figs., 2 tabs.

Adverse effects of erythromycin on the structure and chemistry of activated sludge

International Nuclear Information System (INIS)

Louvet, J.N.; Giammarino, C.; Potier, O.; Pons, M.N.

2010-01-01

This study examines the effects of erythromycin on activated sludge from two French urban wastewater treatment plants (WWTPs). Wastewater spiked with 10 mg/L erythromycin inhibited the specific evolution rate of chemical oxygen demand (COD) by 79% (standard deviation 34%) and the specific N-NH 4 + evolution rate by 41% (standard deviation 25%). A temporary increase in COD and tryptophan-like fluorescence, as well as a decrease in suspended solids, were observed in reactors with wastewater containing erythromycin. The destruction of activated sludge flocs was monitored by automated image analysis. The effect of erythromycin on nitrification was variable depending on the sludge origin. Erythromycin inhibited the specific nitrification rate in sludge from one WWTP, but increased the nitrification rate at the other facility. - Erythromycin toxicity on activated sludge is expected to reduce pollution removal.

Activated sludge model No. 2d, ASM2d

DEFF Research Database (Denmark)

Henze, M.

1999-01-01

The Activated Sludge Model No. 2d (ASM2d) presents a model for biological phosphorus removal with simultaneous nitrification-denitrification in activated sludge systems. ASM2d is based on ASM2 and is expanded to include the denitrifying activity of the phosphorus accumulating organisms (PAOs......). This extension of ASM2 allows for improved modeling of the processes, especially with respect to the dynamics of nitrate and phosphate. (C) 1999 IAWQ Published by Elsevier Science Ltd. All rights reserved....

Cocaine (Coke, Crack) Facts

Science.gov (United States)

... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... 69 KB) "My life was built around getting cocaine and getting high." ©istock.com/ Marjot Stacey is ...

Coke gasification costs, economics, and commercial applications

International Nuclear Information System (INIS)

Jahnke, F.C.; Falsetti, J.S.; Wilson, R.F.

1996-01-01

The disposition of petroleum coke remains a problem for modern high conversion refineries. Market uncertainty and the price for coke can prevent the implementation of otherwise attractive projects. The commercially proven Texaco Gasification Process remains an excellent option for clean, cost effective coke disposition as demonstrated by the new coke gasification units coming on-line and under design. Previous papers, have discussed the coke market and general economics of coke gasification. This paper updates the current market situation and economics, and provide more details on cost and performance based on recent studies for commercial plants

Radiofrequency radiation leakage from microwave ovens

International Nuclear Information System (INIS)

Lahham, A.; Sharabati, A.

2013-01-01

This work presents data on the amount of radiation leakage from 117 microwave ovens in domestic and restaurant use in the West Bank, Palestine. The study of leakage is based on the measurements of radiation emissions from the oven in real-life conditions by using a frequency selective field strength measuring system. The power density from individual ovens was measured at a distance of 1 m and at the height of centre of door screen. The tested ovens were of different types, models with operating powers between 1000 and 1600 W and ages ranging from 1 month to >20 y, including 16 ovens with unknown ages. The amount of radiation leakage at a distance of 1 m was found to vary from 0.43 to 16.4 μW cm -1 with an average value equalling 3.64 μW cm -2 . Leakages from all tested microwave ovens except for seven ovens (∼6 % of the total) were below 10 μW cm -2 . The highest radiation leakage from any tested oven was ∼16.4 μW cm -2 , and found in two cases only. In no case did the leakage exceed the limit of 1 μWcm -1 recommended by the ICNIRP for 2.45-GHz radiofrequency. This study confirms a linear correlation between the amount of leakage and both oven age and operating power, with a stronger dependence of leakage on age. (authors)

The impact of liquid-liquid-vapour phase behaviour on coke formation from model coke precusors

Energy Technology Data Exchange (ETDEWEB)

Minicucci, D.; Shaw, J.M. [Univ. of Toronto, Dept. of Chemical Engineering and Applied Chemistry, Toronto, ON (Canada)

2000-08-01

Catalysts used in the hydroprocessing of heavy feedstocks deactivate due to coke deposition. Although the mechanism for coke formation is not fully understood, condensation reactions of polynuclear aromatic compounds present in the feeds are a key aspect. The effect of coke deposition on catalyst performance is typically modelled using accelerated aging agents comprising model coke precursors. Mixtures employed in such studies polynuclear aromatic compounds such as anthracene as the coke precursor, and long chain alkanes such as hexadecane as a diluent. We show in this paper that binary and pseudo binary mixtures of polynuclear aromatic compounds and n-alkanes present TYPE II, TYPE IV, or TYPE III phase behaviour according to the van Konynenburg and Scott (1980) phase projection nomenclature, Incubation periods and the apparent autocatalytic effects associated with coke deposition in such systems are explained through a combination of high temperature phase equilibrium experiments and computations with the model systems n-alkane + anthracene + hydrogen, n-alkane + pyrene + hydrogen, and n-alkane + dibenzo[a,k]chrysene + hydrogen. (au)

Alternative coke production from unconventional feedstocks

Energy Technology Data Exchange (ETDEWEB)

Smoot, D.; Eatough, C.N.; Heaton, J.S.; Eatough, S.R.; Miller, A.B. [Combustion Resources, Provo, UT (US)

2004-07-01

This presentation reports on US Department of Energy and company sponsored research and development to develop a technology and process for making metallurgical-quality coke from alternate feedstocks, including by-product and waste carbonaceous materials. The basic patent-pending process blends and presses these carbon-containing materials into briquettes of specified size. This product is referred to as CR Clean Coke because pollutant emission levels are carefully controlled to low levels with little or no vagrant emissions during processing. A wide range of feedstock materials has been investigated in over 600 tests for run-of-mine and waste coal fines of various rank with blends of coal tars and pitches, coal and biomass chars, met-coke breeze or petroleum coke. For various coal/pet-coke/tar feedstocks, CR has produced uniform-sized briquettes in commercial-scale briquettes in three nominal sizes: one inch, two inch, and three inch. These products have been successfully qualified according to stringent requirements for conventional met-coke use in a blast furnace. Several formulation have met and frequently exceeded these established met-coke specifications. One specific product containing coal, tar and pet-coke was selected as a base formulation for which preliminary process design and cost estimates have been completed for construction and operation of a demonstration plant capable of producing 120,000 tons per year of CR Clean Coke. Plant design elements and blast furnace test plans are presented. Tailoring of CR Clean Coke products to other prospective end users including foundry, sugar, soda ash, and ferrometals industries presents additional opportunities. The text is accompanied by 30 slides/overheads. 14 refs., 3 figs., 9 tabs.

Behavior of coke in large blast furnaces

Energy Technology Data Exchange (ETDEWEB)

Nakamura, N

1978-01-01

Three blast furnaces were quenched in operation and the contents were examined; the temperature distribution was also measured, using Tempil pellets. The furnaces examined included a low productivity one, which was examined to see what was wrong. Changes in the quality of coke as it descends in the furnace, and coke behavior in the raceway and hearth are reported. The functions required of coke, and the effects of poor coke quality, are explained, together with the coke quality required in large blast furnaces. A theoretical study of the role of coke in large blast furnaces is included.

Development of a model describing virus removal process in an activated sludge basin

Energy Technology Data Exchange (ETDEWEB)

Kim, T.; Shiragami, N. Unno, H. [Tokyo Institute of Technology, Tokyo (Japan)

1995-06-20

The virus removal process from the liquid phase in an activated sludge basin possibly consists of physicochemical processes, such as adsorption onto sludge flocs, biological processes such as microbial predating and inactivation by virucidal components excreted by microbes. To describe properly the virus behavior in an activated sludge basin, a simple model is proposed based on the experimental data obtained using a poliovirus type 1. A three-compartments model, which include the virus in the liquid phase and in the peripheral and inner regions of sludge flocs is employed. By using the model, the Virus removal process was successfully simulated to highlight the implication of its distribution in the activated sludge basin. 17 refs., 8 figs.

Utilization of HSC-ROSE residue as coking aid for the production of high quality coke from brown coal

Energy Technology Data Exchange (ETDEWEB)

Bohlmann, D.; Limmer, H.; Naundorf, W.; Hood, R.L.; Washimi, K. (VEB Petrolchemisches Kombinat, Schwedt (German Democratic Republic))

1989-04-01

Evaluates suitability of HSC-ROSE petroleum pitch as binder for production of brown coal coke. This pitch has been available in the GDR since installation in 1988 of a 750 kt/a HSC (high conversion soaker cracking) plant, which processes 360 C visbreaker residue from Soviet crude oil, and the building of a ROSE (residue oil supercritical reaction) plant. Laboratory as well as semi-industrial experiments were carried out at the Freiberg Academy, GDR on pulverizing, briquetting and coking various brown coal types with HSC-ROSE pitch. Briquetting and coking results are shown in tables. Experiments showed that the resulting coke has 124% higher compression strength and 100% higher abrasion strength than regular brown coal coke without HSC-ROSE binder. The high quality coke is adequate for use as metallurgical blast furnace coke. An economic assessment of modifying an existing brown coal coking plant to process 2 Mt/a brown coal with 10% pitch binder is made. Required investment amounts to 54 million US dollars, estimated annual profits based on 1987 prices are 19.5 million US dollars. 4 refs.

75 FR 42611 - Energy Conservation Program for Consumer Products: Test Procedure for Microwave Ovens

Science.gov (United States)

2010-07-22

... for Microwave Ovens AGENCY: Office of Energy Efficiency and Renewable Energy, Department of Energy... current active mode provisions in its test procedure for microwave ovens do not produce accurate and... concerns with the DOE microwave oven cooking efficiency test procedure. Elsewhere in today's Federal...

A new method for manufacturing ICEM form coke and its coking in slanted furnaces. Part II. Obtaining ICEM form coke in slanted furnaces

Energy Technology Data Exchange (ETDEWEB)

Barbu, I; Coposescu, V; Kost, J; Manolescu, A; Michailidis, N; Solceriu, R; Stoicoi, A

1978-01-01

An engineering scheme of the process is given, together with the characteristics of the chamber furnaces with an inclined hearth and the quality of the coke obtained in the industrial assembly at a gas factory. The assembly consists of 56 chamber furnaces with a volume up to 10 cubic meters. The height of the chambers is 4000 mm on one side and 4295 mm on the other with a length of 7500 mm and a width of 360-480 mm. The heating temperature is 1200/sup 0/, and the coking time is 22-24 hours. The annual production of the batteries for metallurgical coke is 90 thousand tons, and the average strength of the coke is M40-66.0; M10-15.51.

Protists as bioindicators in activated sludge: Identification, ecology and future needs.

Science.gov (United States)

Foissner, Wilhelm

2016-08-01

When the activated sludge process was developed, operators and scientists soon recognized protists as valuable indicators. However, only when Curds et al. (1968) showed with a few photographs the need of ciliates for a clear plant effluent, sewage protistology began to bloom but was limited by the need of species identification. Still, this is a major problem although several good guides are available. Thus, molecular kits should be developed for identification. Protists are indicators in two stages of wastewater treatment, viz., in the activated sludge and in the environmental water receiving the plant effluent. Continuous control of the protist and bacterial communities can prevent biological sludge foaming and bulking and may greatly save money for sludge oxygenation because several protist species are excellent indicators for the amount of oxygen present. The investigation of the effluent-receiving rivers gives a solid indication about the long term function of sewage works. The literature on protist bioindication in activated sludge is widely distributed. Thus, I compiled the data in a simple Table, showing which communities and species indicate good, mediocre, or poor plant performance. Further, many details on indication are provided, such as sludge loading and nitrifying conditions. Such specific features should be improved by appropriate statistics and more reliable identification of species. Then, protistologists have a fair chance to become important in wastewater works. Activated sludge is a unique habitat for particular species, often poorly or even undescribed. As an example, I present two new species. The first is a minute (∼30μm) Metacystis that makes an up to 300μm-sized mucous envelope mimicking a sludge floc. The second is a Phialina that is unique in having the contractile vacuole slightly posterior to mid-body. Finally, I provide a list of species which have the type locality in sewage plants. Copyright © 2016 Elsevier GmbH. All rights

Specific methanogenic activity (SMA of industrial sludge from the aerobic and anaerobic biological treatment

Directory of Open Access Journals (Sweden)

Danieli Schneiders

2013-08-01

Full Text Available In this study, specific methanogenic activity (SMA tests were performed on textile sludge and food industry sludge. The textile sludge from an activated sludge was collected at the entrance of the secondary biologic clarifier and the food sludge was collected in a UASB reactor. Once collected, the sludges were characterized and tested for SMA. It was found that the microrganisms present in the food sludge had SMA of 0.17 gCOD-CH4 gSSV.d-1 and 337.05 mL of methane production, while the microrganisms of the textile sludge presented 0.10 gCOD-CH4 gSSV.d-1 of SMA and 3.04 mL of methane production. Therefore, the food sludge was more suitable to be used as a starting inoculum in UASB.

Use of Natural Zeolite to Upgrade Activated Sludge Process

Directory of Open Access Journals (Sweden)

Hanife Büyükgüngör

2003-01-01

Full Text Available The objective of this study was to achieve better efficiency of phosphorus removal in an enhanced biological phosphorus removal process by upgrading the system with different amounts of natural zeolite addition. The system performance for synthetic wastewater containing different carbon sources applied at different initial concentrations of phosphorus, as well as for municipal wastewater, was investigated. Natural zeolite addition in the aerobic phase of the anaerobic/aerobic bioaugmented activated sludge system contributed to a significant improvement of phosphorus removal in systems with synthetic wastewater and fresh municipal wastewater. Improvement of phosphorus removal with regard to the control reactors was higher with the addition of 15 than with 5 g/L of natural zeolite. In reactors with natural zeolite addition with regard to the control reactors significantly decreased chemical oxygen demand, ammonium and nitrate, while higher increment and better-activated sludge settling were achieved, without changes in the pH-values of the medium. It was shown that the natural zeolite particles are suitable support material for the phosphate-accumulating bacteria Acinetobacter calcoaceticus (DSM 1532, which were adsorbed on the particle surface, resulting in increased biological activity of the system. The process of phosphorus removal in a system with bioaugmented activated sludge and natural zeolite addition consisted of: metabolic activity of activated sludge, phosphorus uptake by phosphate-accumulating bacteria adsorbed on the natural zeolite particles and suspended in solution, and phosphorus adsorption on the natural zeolite particles.

Baking oven improvement by performance modelling

Energy Technology Data Exchange (ETDEWEB)

1994-04-01

The first phase of the project included both the derivation of an oven model and the development of a portable, rapid-response heat-flux sensor. Heat flux (defined as the instantaneous rate of heat flow per unit at the surface of the baking biscuit and expressed in W/cm[sup 2]) has been shown to be a more useful measure of oven performance than temperature alone. Fixed-point heat-flux sensors have already been developed and marketed, but a need was expressed at the start of this project for a travelling sensor which could be used to construct a more detailed picture of heat-flux variation in an oven. The travelling monitor developed can be used to measure variations in the heat flux experienced at the surface of products being baked in a travelling oven, both when oven conditions are fixed and when they are varied. It can also be used to identify the optimum locations within an oven for fixed heat-flux probes. It has been used effectively throughout the project for both purposes. Fuel savings of 18% and 21%, respectively, were achieved with two ovens. (author)

MiDAS: the field guide to the microbes of activated sludge.

Science.gov (United States)

McIlroy, Simon Jon; Saunders, Aaron Marc; Albertsen, Mads; Nierychlo, Marta; McIlroy, Bianca; Hansen, Aviaja Anna; Karst, Søren Michael; Nielsen, Jeppe Lund; Nielsen, Per Halkjær

2015-01-01

The Microbial Database for Activated Sludge (MiDAS) field guide is a freely available online resource linking the identity of abundant and process critical microorganisms in activated sludge wastewater treatment systems to available data related to their functional importance. Phenotypic properties of some of these genera are described, but most are known only from sequence data. The MiDAS taxonomy is a manual curation of the SILVA taxonomy that proposes a name for all genus-level taxa observed to be abundant by large-scale 16 S rRNA gene amplicon sequencing of full-scale activated sludge communities. The taxonomy can be used to classify unknown sequences, and the online MiDAS field guide links the identity to the available information about their morphology, diversity, physiology and distribution. The use of a common taxonomy across the field will provide a solid foundation for the study of microbial ecology of the activated sludge process and related treatment processes. The online MiDAS field guide is a collaborative workspace intended to facilitate a better understanding of the ecology of activated sludge and related treatment processes--knowledge that will be an invaluable resource for the optimal design and operation of these systems. © The Author(s) 2015. Published by Oxford University Press.

Effects of ozonation on disinfection and microbial activity in waste activated sludge for land application

Energy Technology Data Exchange (ETDEWEB)

Ahn, Kyu-Hong; Maeng, Sung Kyu; Hong, Jun-Seok; Lim, Byung-Ran

2003-07-01

Effects of ozonation on microbial biomass activity and community structure in waste activated sludges from various treatment plants were investigated. The densities of viable cells and microbial community structure in the sludges treated with ozone at 0.1, 0.2 and 0.4 gO{sub 3}/gDS were measured on the basis of the respiratory quinone profile and LIVE/DEAD Backlight(TM). The results from the bacterial concentration and quinone profiles of the waste activated sludge showed that respiratory activities of microorganisms were detected at the ozone dose of 0.4 gO{sub 3}/gDS. However, fecal coliform, fecal streptococcus and Salmonella sp. in the ozonized sludge were not detected. This result implies that some microorganisms might be more tolerant to ozonation than the pathogenic indicators. The pathogens reduction requirements for Class A biosolids were still met by the ozonation at 0.4 gO{sub 3}/gDS.

Research and development in production of special coke types

Energy Technology Data Exchange (ETDEWEB)

Nefedov, P.Ya.; Unterberger, O.G.; Strakhov, V.M. (Vostochnyi Nauchno-Issledovatel' skii Uglekhimicheskii Institut (USSR))

1991-03-01

Discusses methods for increasing quality of foundry coke and quality of special coke types used in non-ferrous metallurgy. Types of coal from various coal basins for production of foundry coke, types of petroleum and coal-derived additives improving caking and coking properties of the standard coal mixtures and effects of partial coal charge briquetting are discussed. Three types of partial coal charge briquetting are comparatively evaluated: continuous coking of the briquetted mixtures of weakly caking lean coal types, anthracites and coking coal mixed with thermosoftening binders; continuous coking of identical mixtures briquetted with non-thermosoftening binders; coking coke dust mixed with thermoreactive binders and briquetted at 200-300 C. Coking conditions, the final coking temperature, binder consumption rates, dimensions of coal briquets, ash content, sulfur content and coke mechanical properties (compression strength and wear) are comparatively evaluated.

Production of blast furnace coke from soft brown coal

Energy Technology Data Exchange (ETDEWEB)

Scholz, G.; Wundes, H.; Schkommodau, F.; Zinke, H.-G. (VEB Gaskombinat Schwarze Pumpe (German Democratic Republic))

1988-01-01

Reviews experimental production and utilization of high quality brown coal coke in the GDR during 1985 and 1986. The technology of briquetting and coking brown coal dust is described; the superior parameters of produced coke quality are listed in comparison to those of regular industrial coke made from brown and black coal. Dust emission from high quality brown coal coke was suppressed by coke surface treatment with dispersion foam. About 4,200 t of this coke were employed in black coal coke substitution tests in a blast furnace. Substitution rate was 11%, blast furnace operation was positive, a substitution factor of 0.7 t black coal coke per 1 t of brown coal coke was calculated. Technology development of high quality brown coal coke production is regarded as complete; blast furnace coke utilization, however, requires further study. 8 refs.

Sterilization of instruments in solar ovens

Energy Technology Data Exchange (ETDEWEB)

Fjendbo Joergensen, A. [Odense Univ. Hospital, Dept. of Infectious Diseases, Odense (Denmark); Noehr, K. [Odense Technical College, Dept. of Metal, Odense (Denmark); Boisen, F. [The Danish Veterinary and Food Administration Funen, Dept. of Microbiology, Odense (Denmark)

2000-07-01

The sterilization of instruments in rural health clinics in less developed countries is an increasing problem because chemical methods can no longer be recommended and wood fuel is becoming more and more scarce. Thus, it seemed obvious to try to utilize solar energy for sterilization purposes. A solar oven was designed and manufactured using local materials and simple tools. The solar oven was tested by physical, chemical, and microbiological methods. A mathematical model for the sterilization effect was developed and programmed into a microprocessor that was connected to a thermocouple. The microprocessor switches on a green light when the sterilization is completed. After successful testing, the oven was built into the west-facing wall of a rural health clinic and used daily for sterilization. The oven was able to generate temperatures above 180 deg. C. On all days with direct sunlight the oven fulfilled the international recommendations for hot air sterilization because no growth could be detected from any of the test bacteria spores. The chemical indicators Brownes tubes types 3 and 5 also changed colours. The solar oven was easy to use for the clinic staff, but during the seasons with low sun position (in Tanzania, December and June) it was difficult to achieve a high enough temperature for sterilization. Therefore, if the method is to be used throughout the year the oven must be moved to collect the sun's rays from several directions, or the clinic must have more than one solar oven facing in different directions. We conclude that the solar oven is a realistic method for sterilization of instruments. (au)

Mechanism, kinetics and application studies on enhanced activated sludge by interior microelectrolysis.

Science.gov (United States)

Yang, Xiaoyi; Xue, Yu; Wang, Wenna

2009-01-01

Enhanced activated sludge by interior microelectrolysis (EAIM) was studied to treat textile wastewater, kinetics, mechanism and application of which were also discussed in comparison with traditional activated sludge and interior microelectrolysis, respectively. The results of kinetics study indicated three different processes all followed first-order kinetics well. In EAIM, three impact factors take effects on COD removal, which are flocculation, activated sludge and electrophoresis and redox. In terms of assumption of no interaction among three COD removal mechanisms, 49.6% of the total COD removal is ascribed to flocculation, 30.1% to activated sludge and 20.3% to electrophoresis and redox. EAIM showed its advantages in COD removal efficiency, extensive adaptability to complex composition and wide range of pH. EAIM-aerobic process provided an efficient and economic performance for dealing with textile wastewater.

Unravelling the protein preference of aquatic worms during waste activated sludge degradation

NARCIS (Netherlands)

de Valk, S.L.; Khadem, A.F.; van Lier, J.B.; de Kreuk, M.K.

2017-01-01

Worm predation (WP) by Tubifex tubifex was investigated using waste activated sludge (WAS) as the substrate. In order to better understand the sludge degradation mechanisms during WP, the activity of five common hydrolytic enzymes was determined and compared among the initial feed activated

Deciphering Cyanide-Degrading Potential of Bacterial Community Associated with the Coking Wastewater Treatment Plant with a Novel Draft Genome.

Science.gov (United States)

Wang, Zhiping; Liu, Lili; Guo, Feng; Zhang, Tong

2015-10-01

Biotreatment processes fed with coking wastewater often encounter insufficient removal of pollutants, such as ammonia, phenols, and polycyclic aromatic hydrocarbons (PAHs), especially for cyanides. However, only a limited number of bacterial species in pure cultures have been confirmed to metabolize cyanides, which hinders the improvement of these processes. In this study, a microbial community of activated sludge enriched in a coking wastewater treatment plant was analyzed using 454 pyrosequencing and Illumina sequencing to characterize the potential cyanide-degrading bacteria. According to the classification of these pyro-tags, targeting V3/V4 regions of 16S rRNA gene, half of them were assigned to the family Xanthomonadaceae, implying that Xanthomonadaceae bacteria are well-adapted to coking wastewater. A nearly complete draft genome of the dominant bacterium was reconstructed from metagenome of this community to explore cyanide metabolism based on analysis of the genome. The assembled 16S rRNA gene from this draft genome showed that this bacterium was a novel species of Thermomonas within Xanthomonadaceae, which was further verified by comparative genomics. The annotation using KEGG and Pfam identified genes related to cyanide metabolism, including genes responsible for the iron-harvesting system, cyanide-insensitive terminal oxidase, cyanide hydrolase/nitrilase, and thiosulfate:cyanide transferase. Phylogenetic analysis showed that these genes had homologs in previously identified genomes of bacteria within Xanthomonadaceae and even presented similar gene cassettes, thus implying an inherent cyanide-decomposing potential. The findings of this study expand our knowledge about the bacterial degradation of cyanide compounds and will be helpful in the remediation of cyanides contamination.

Analysis of gas-phase mercury sorption with coke and lignite dust

Directory of Open Access Journals (Sweden)

Marczak Marta

2017-01-01

Full Text Available In recent years the problem of mercury emission became a widely discussed topic. Its high impact is caused by its toxicity and ability to accumulate in living organisms, properties that justified the United States Environmental Protection Agency (US EPA to classify mercury as hazardous pollutant. The problem of mercury emission is crucial for countries like Poland, where the most of the emission is caused by coaldepended energy sector. Current technology of mercury removal utilizes adsorption of mercury on the surface of activated carbon. Due to high price of activated carbon, this technological approach seems to be uneconomical and calls for cheaper alternative. One possible solution can be usage of other sorptive materials obtained from thermal processes like coke production. Example of such material is coke dust obtained from dry quenching of coke. The aim of this work was to analyse the sorption potential of lignite and coke dust and determine parameters influencing mercury behaviour during combustion.

Effect of chemical composition on the flocculation dynamics of latex-based synthetic activated sludge

International Nuclear Information System (INIS)

Tan Phong Nguyen; Hankins, Nicholas P.; Hilal, Nidal

2007-01-01

This study investigates the effect of calcium, alginate, fibrous cellulose, and pH on the flocculation dynamics and final properties of synthetic activated sludges. A laboratory-scale batch reactor, fed with standard synthetic sludges was used. The effects of varying calcium concentration (5-25 mM), alginate concentration (25-125 mg/L), fibrous cellulose concentration (0.2-0.8 g/L) and pH (3-9) on the sludge characteristics were studied by varying one parameter whilst keeping the others constant. The results from experiments indicated that the calcium, alginate, fibrous cellulose, and pH had the critical effect on the aggregation rate, flocs size, and made the improvement of the final properties of sludge. Dynamic measurements have established the optimum conditions for floc formation and can accurately reflect the state of formation of the synthetic activated sludge flocs. These correlate well with measurements of settleability and turbidity of the synthetic activated sludge. The results of this study support the bonding theory and indicate that formation of cations-polymer complexes and polymer gelation are important means of flocculation. The development of synthetic activated sludges is suggested also to be a possible surrogate for studying the final properties of activated sludge

Electrochemical pretreatment of waste activated sludge: effect of process conditions on sludge disintegration degree and methane production.

Science.gov (United States)

Ye, Caihong; Yuan, Haiping; Dai, Xiaohu; Lou, Ziyang; Zhu, Nanwen

2016-11-01

Waste activated sludge (WAS) requires a long digestion time because of a rate-limiting hydrolysis step - the first phase of anaerobic digestion (AD). Pretreatment can be used prior to AD to facilitate the hydrolysis step and improve the efficiency of WAS digestion. This study evaluated a novel application of electrochemical (EC) technology employed as the pretreatment method prior to AD of WAS, focusing on the effect of process conditions on sludge disintegration and subsequent AD process. A superior process condition of EC pretreatment was obtained by reaction time of 30 min, electrolysis voltage of 20 V, and electrode distance of 5 cm, under which the disintegration degree of WAS ranged between 9.02% and 9.72%. In the subsequent batch AD tests, 206 mL/g volatile solid (VS) methane production in EC pretreated sludge was obtained, which was 20.47% higher than that of unpretreated sludge. The AD time was 19 days shorter for EC pretreated sludge compared to the unpretreated sludge. Additionally, the EC + AD reactor achieved 41.84% of VS removal at the end of AD. The analysis of energy consumption showed that EC pretreatment could be effective in enhancing sludge AD with reduced energy consumption when compared to other pretreatment methods.

The Effect of CO2 Activation on the Electrochemical Performance of Coke-Based Activated Carbons for Supercapacitors.

Science.gov (United States)

Lee, Hye-Min; Kim, Hong-Gun; An, Kay-Hyeok; Kim, Byung-Joo

2015-11-01

The present study developed electrode materials for supercapacitors by activating coke-based activated carbons with CO2. For the activation reaction, after setting the temperature at 1,000 degrees C, four types of activated carbons were produced, over an activation time of 0-90 minutes and with an interval of 30 minutes as the unit. The electrochemical performance of the activated carbons produced was evaluated to examine the effect of CO2 activation. The surface structure of the porous carbons activated through CO2 activation was observed using a scanning electron microscope (SEM). To determine the N2/77 K isothermal adsorption characteristics, the Brunauer-Emmett-Teller (BET) equation and the Barrett-Joyner-Halenda (BJH) equation were used to analyze the pore characteristics. In addition, charge and discharge tests and cyclic voltammetry (CV) were used to analyze the electrochemical characteristics of the changed pore structure. According to the results of the experiments, the N2 adsorption isotherm curves of the porous carbons produced belonged to Type IV in the International Union of Pore and Applied Chemistry (IUPAC) classification and consisted of micropores and mesopores, and, as the activation of CO2 progressed, micropores decreased and mesopores developed. The specific surface area of the porous carbons activated by CO2 was 1,090-1,180 m2/g and thus showed little change, but those of mesopores were 0.43-0.85 cm3/g, thus increasing considerably. In addition, when the electrochemical characteristics were analyzed, the specific capacity was confirmed to have increased from 13.9 F/g to 18.3 F/g. From these results, the pore characteristics of coke-based activated carbons changed considerably because of CO2 activation, and it was therefore possible to increase the electrochemical characteristics.

Petroleum coke as energy source: an update

International Nuclear Information System (INIS)

Pinelli, G.

2008-01-01

A previous review presented a critical evaluation of the use of petroleum coke as energy source. After some years, with reference to increased petroleum coke production, that paper is revised. In particular, the attention is now focused on world petroleum coke market trends and, in regard to petroleum coke used as fuel, on new Italian environment laws. [it

Coke from partially briquetted preheated coal mixtures

Energy Technology Data Exchange (ETDEWEB)

Belitskii, A.N.; Sklyar, M.G.; Toryanik, Eh.I.; Bronshtein, A.P.

1988-07-01

Analyzes effects of partial coal charge briquetting on coking and on quality of coke for metallurgy. Effects of mixing hot coal briquets on temperature and moisture of coal were investigated on an experimental scale in a coking plant. Coal with a moisture content of 12% was used. Coking mixture consisted of 30% briquets and 70% crushed coal. Fifteen minutes after briquet mixing with coal, the mean coal charge temperature increased to 100-105 C and moisture content was lower than 2-5%. Results of laboratory investigations were verified by tests on a commercial scale. Experiments showed briquetting of weakly caking or non-caking coal charge components to be an efficient way of preventing coke quality decline. Adding 15-20% briquets consisting of weakly caking coal did not influence coke quality. Mixing hot coal briquets reduced moisture content in crushed coal, increased its temperature and reduced coking time.

Dependence of microhardness of coke on carbon content and final coking temperature

Energy Technology Data Exchange (ETDEWEB)

Kaloc, M.; Dvorak, P.

1995-12-31

At present time is important the coke-quality, tested by various methods again. The new methods of evaluation of coke quality as e.g. CSR, CRI, ACRI etc. demonstrate, that the mechanical stability parameters are in connection of microstructure of coke mass. The purpose of present paper is to investigate the dependence of microhardness on the carbon content and the final carbonisation temperature in the coal-coke series. The samples prepared experimentally in more series from different coal blends from 20{degrees}C to 1100{degrees}C were investigated both mega- and microscopically. The tests of microhardness are based on the use of the Hanemann microhardness tester. Principally this method consists in impressing the diamond pyramid into the surface of the sample. The data on the pressure applied are subtracted on the scale of load. An important factor influencing the results is the choice of the points from which the sample is to be withdrawn. The choice is dependent on the aim to be achieved. For the determination of an average microhardness it is sufficient to take sample from the middle part of the coke block representing the half width of the coking chamber. The choice of the point is also of great importance. In strong and homogeneous walls, sharply bounded, impressions can be found with a distinct diagonal cross. In thin walls the impressions are distinguished by distinct boundaries, the middle part, however, not being distinct as the pyramidal point did not penetrate the wall. Impressions providing accurate values are those distinctly bounded by a distinct diagonal cross. The walls not having been chosen correctly, the errors reveal themselves as the scattering of the points in the diagrams of microhardness.

Aerobic biodegradation of organotin compounds in activated sludge batch reactors

Energy Technology Data Exchange (ETDEWEB)

Stasinakis, Athanasios S. [Department of Environmental Studies, Water and Air Quality Laboratory, University of the Aegean, University Hill, Mytilene 81 100 (Greece)]. E-mail: astas@env.aegean.gr; Thomaidis, Nikolaos S. [Laboratory of Analytical Chemistry, Department of Chemistry, National and Kapodistrian University of Athens, Zografou, Athens 157 71 (Greece); Nikolaou, Anastasia [Department of Environmental Studies, Water and Air Quality Laboratory, University of the Aegean, University Hill, Mytilene 81 100 (Greece); Kantifes, Andreas [Department of Environmental Studies, Water and Air Quality Laboratory, University of the Aegean, University Hill, Mytilene 81 100 (Greece)

2005-04-01

The biodegradation behavior of four organotin (OT) compounds, namely tributyltin (TBT), dibutyltin (DBT), monobutyltin (MBT) and triphenyltin (TPhT), was studied in lab-scale activated sludge batch reactors. The activated sludge was spiked with the OT compounds at a level of 100 {mu}g l{sup -1} as Sn. Determination of the OT compounds by GC-FPD after ethylation in the dissolved and particulate phase revealed that 24 h after the start of the experiments, almost the total of OT compounds has been removed from the dissolved phase and is associated with the suspended solids. Calculation of mass balance in batch reactors showed that OT compounds biodegradation was performed via a sequential dealkylation process. Removals due to biodegradation were differentiated according to the parent compound. In experiments with non-acclimatized biomass, a percentage of 27.1, 8.3, 73.8 and 51.3 was still present as TBT, DBT, MBT and TPhT, respectively, at the end of the experiment (18th day). Half-lives (t{sub 1/2}) of 10.2 and 5.1 days were calculated for TBT and DBT, respectively, whereas apparent t{sub 1/2} values could not be determined for MBT and TPhT (t{sub 1/2} > 18 days). The capacity of activated sludge to biodegrade OT compounds in the absence of supplemental substrate indicated that these compounds can be metabolized as single sources of carbon and energy in activated sludge systems. Excluding TBT, the presence of low concentrations of supplemental substrate did not affect the biodegradation potential of activated sludge. The acclimatization of biomass on OT compounds enhanced significantly biodegradation, resulting in significant decreases of half-lives of OT compounds. As a result in the presence of acclimatized biomass, half-lives of 1.4, 3.6, 9.8 and 5.0 days were calculated for TBT, DBT, MBT and TPhT, respectively. - The fate of organotins is assessed in activated sludge systems.

Aerobic biodegradation of organotin compounds in activated sludge batch reactors

International Nuclear Information System (INIS)

Stasinakis, Athanasios S.; Thomaidis, Nikolaos S.; Nikolaou, Anastasia; Kantifes, Andreas

2005-01-01

The biodegradation behavior of four organotin (OT) compounds, namely tributyltin (TBT), dibutyltin (DBT), monobutyltin (MBT) and triphenyltin (TPhT), was studied in lab-scale activated sludge batch reactors. The activated sludge was spiked with the OT compounds at a level of 100 μg l -1 as Sn. Determination of the OT compounds by GC-FPD after ethylation in the dissolved and particulate phase revealed that 24 h after the start of the experiments, almost the total of OT compounds has been removed from the dissolved phase and is associated with the suspended solids. Calculation of mass balance in batch reactors showed that OT compounds biodegradation was performed via a sequential dealkylation process. Removals due to biodegradation were differentiated according to the parent compound. In experiments with non-acclimatized biomass, a percentage of 27.1, 8.3, 73.8 and 51.3 was still present as TBT, DBT, MBT and TPhT, respectively, at the end of the experiment (18th day). Half-lives (t 1/2 ) of 10.2 and 5.1 days were calculated for TBT and DBT, respectively, whereas apparent t 1/2 values could not be determined for MBT and TPhT (t 1/2 > 18 days). The capacity of activated sludge to biodegrade OT compounds in the absence of supplemental substrate indicated that these compounds can be metabolized as single sources of carbon and energy in activated sludge systems. Excluding TBT, the presence of low concentrations of supplemental substrate did not affect the biodegradation potential of activated sludge. The acclimatization of biomass on OT compounds enhanced significantly biodegradation, resulting in significant decreases of half-lives of OT compounds. As a result in the presence of acclimatized biomass, half-lives of 1.4, 3.6, 9.8 and 5.0 days were calculated for TBT, DBT, MBT and TPhT, respectively. - The fate of organotins is assessed in activated sludge systems

Anammox biofilm in activated sludge swine wastewater treatment plants.

Science.gov (United States)

Suto, Ryu; Ishimoto, Chikako; Chikyu, Mikio; Aihara, Yoshito; Matsumoto, Toshimi; Uenishi, Hirohide; Yasuda, Tomoko; Fukumoto, Yasuyuki; Waki, Miyoko

2017-01-01

We investigated anammox with a focus on biofilm in 10 wastewater treatment plants (WWTPs) that use activated sludge treatment of swine wastewater. In three plants, we found red biofilms in aeration tanks or final sedimentation tanks. The biofilm had higher anammox 16S rRNA gene copy numbers (up to 1.35 × 10 12 copies/g-VSS) and higher anammox activity (up to 295 μmoL/g-ignition loss/h) than suspended solids in the same tank. Pyrosequencing analysis revealed that Planctomycetes accounted for up to 17.7% of total reads in the biofilm. Most of them were related to Candidatus Brocadia or Ca. Jettenia. The highest copy number and the highest proportion of Planctomycetes were comparable to those of enriched anammox sludge. Thus, swine WWTPs that use activated sludge treatment can fortuitously acquire anammox biofilm. Thus, concentrated anammox can be detected by focusing on red biofilm. Copyright © 2016 Elsevier Ltd. All rights reserved.

Toxicities of triclosan, phenol, and copper sulfate in activated sludge.

Science.gov (United States)

Neumegen, Rosalind A; Fernández-Alba, Amadeo R; Chisti, Yusuf

2005-04-01

The effect of toxicants on the BOD degradation rate constant was used to quantitatively establish the toxicity of triclosan, phenol, and copper (II) against activated sludge microorganisms. Toxicities were tested over the following ranges of concentrations: 0-450 mg/L for phenol, 0-2 mg/L for triclosan, and 0-35 mg/L for copper sulfate (pentahydrate). According to the EC(50) values, triclosan was the most toxic compound tested (EC(50) = 1.82 +/- 0.1 mg/L), copper (II) had intermediate toxicity (EC(50) = 18.3 +/- 0.37 mg/L), and phenol was the least toxic (EC(50) = 270 +/- 0.26 mg/L). The presence of 0.2% DMSO had no toxic effect on the activated sludge. The toxicity evaluation method used was simple, reproducible, and directly relevant to activated sludge wastewater treatment processes.

Briquetting of Coke-Brown Coal Mixture

Directory of Open Access Journals (Sweden)

Ïurove Juraj

1998-09-01

Full Text Available The paper presents the results of the research of briquetting a coke-brown coal composite The operation consists of the feeding crushed coal and coke to moulds and pressing into briquettes which have been made in the Laboratories at the Mining Faculty of Technical University of Košice (Slovakia. In this research, all demands will be analyzed including the different aspects of the mechanical quality of briquettes, the proportion of fine pulverulent coal and coke in bricks, the requirements for briquetting the coke-brown coal materials.

Making coke

Energy Technology Data Exchange (ETDEWEB)

Wodehouse-Temple, C G

1929-07-12

Semi-coke is produced by mixing low-value absorbent solid carbonaceous material such as coal dust, slack, gas-works coke, lignite, torbanite, raphilite, cannel, or shale with not more than 20% of a carbonaceous binding material such as petroleum distillation residue, tarry residues, pitch bitumen, Trinidad asphalt, Manjak or the substance known under the registered Trade Mark Gilsonite and subjecting the mixture without briquetting to a temperature not exceeding 550/sup 0/C. According to the first Provisional Specification, the mixture may if desired be briquetted before being heated and the second constituent may be present to the extent of 30%.

REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

Energy Technology Data Exchange (ETDEWEB)

Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

1999-09-01

Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

Possibilities of production of smokeless fuel via carbonization of Czech coals

Energy Technology Data Exchange (ETDEWEB)

Buchtele, J.; Straka, P. [Inst. of Rock Structure and Mechanics, Prague (Czechoslovakia)

1995-12-01

It was consumed 48 -51 % of hard coal (total output 28 - 30 Mt/year) in a long period for the production of coke. It appears to be anomaly in comparison with other coke producers in Europe and in the world, it was predeterminated by {open_quotes}steel conception{close_quotes} of state`s economics. The production of coke reached 10-11 Mt/year in former Czechoslovakia in the period 1970-1990. A considerable quantity 1.2 - 1.7 Mt/year of produced coke was utilized for heating. In comparison, 7-5.4 Mt coke/year was it in Poland for the heating. Al coke production is realized on the basis of Czech hard coals mined in the southern part of Upper Silesian Coal District. The coke production is operated in multi-chamber system with full recovery of chemical products (gas, raw tar, raw benzene, amonium etc.). The future trend of smokeless fuel production in Czech Republic makes for to the non-recovery coke oven, it means to two-product processes (coke + reduction gas, coke + electricity and so on). Jewell--Thompson coke oven (hard coal) and Salem oven (ignites) represent nonrecovery nowadays. The possibility of it`s application in Czech Republic are discussed. Jumbo coking reactor system (European project No. 500 to the Eureka programme) produces primarily metallurgical coke. The strong Clean Air Act suspends the production of smokeless fuel in multi-chamber system also in Czech Republic for the future period 2010-2020.

Gasification reactivities of cokes derived from Athabasca bitumen

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E.

1985-10-01

Gasification reactivities of cokes obtained from Athabasca bitumen by delayed coking and fluid coking were compared in fixed and fluidized bed systems. In both systems the C + O/sub 2/ reaction accounted for the most of converted carbon. The C + H/sub 2/O reaction proceeded to a smaller extent. The bulk reactivity of the fluid coke was higher than that of delayed coke, when comparing -20 to +60 mesh particles in fluidized bed and -14 to +20 mesh particles in fixed bed, respectively. However, the reactivity of the delayed coke expressed per unit of surface area was markedly higher than that of the fluid coke. 9 figs., 7 tabs., 6 refs. (A.V.)

Microwave-assisted grinding of metallurgical coke

International Nuclear Information System (INIS)

Ruisanchez, E.; Juarez-Perez, E. J.; Arenillas, A.; Bermudez, J. M.; Menendez, J. A.

2014-01-01

Metallurgical cokes are composed of graphitic carbon (s2p2) and different inorganic compounds with very different capacities to absorb microwave radiation. Moreover, due to the electric conductivity shown by the metallurgical cokes, microwave radiation produces electric arcs or microplasmas, which gives rise to hot spots. Therefore, when these cokes are irradiated with microwaves some parts of the particle experiment a rapid heating, while some others do not heat at all. As a result of the different expansion and stress caused by thermal the shock, small cracks and micro-fissures are produced in the particle. The weakening of the coke particles, and therefore an improvement of its grind ability, is produced. This paper studies the microwave-assisted grinding of metallurgical coke and evaluates the grinding improvement and energy saving. (Author)

Production and characterization of granular activated carbon from activated sludge

Directory of Open Access Journals (Sweden)

Z. Al-Qodah

2009-03-01

Full Text Available In this study, activated sludge was used as a precursor to prepare activated carbon using sulfuric acid as a chemical activation agent. The effect of preparation conditions on the produced activated carbon characteristics as an adsorbent was investigated. The results indicate that the produced activated carbon has a highly porous structure and a specific surface area of 580 m²/g. The FT-IR analysis depicts the presence of a variety of functional groups which explain its improved adsorption behavior against pesticides. The XRD analysis reveals that the produced activated carbon has low content of inorganic constituents compared with the precursor. The adsorption isotherm data were fitted to three adsorption isotherm models and found to closely fit the BET model with R² equal 0.948 at pH 3, indicating a multilayer of pesticide adsorption. The maximum loading capacity of the produced activated carbon was 110 mg pesticides/g adsorbent and was obtained at this pH value. This maximum loading was found experimentally to steeply decrease as the solution pH increases. The obtained results show that activated sludge is a promising low cost precursor for the production of activated carbon.

Membrane bioreactor (MBR) sludge inoculation in a hybrid process scheme concept to assist overloaded conventional activated sludge (CAS) process operations.

Science.gov (United States)

Fenu, A; Roels, J; Van Damme, S; Wambecq, T; Weemaes, M; Thoeye, C; De Gueldre, G; Van De Steene, B

2012-01-01

This study analyzes the effect of inoculating membrane bioreactor (MBR) sludge in a parallel-operated overloaded conventional activated sludge (CAS) system. Modelling studies that showed the beneficial effect of this inoculation were confirmed though full scale tests. Total nitrogen (TN) removal in the CAS increased and higher nitrate formation rates were achieved. During MBR sludge inoculation, the TN removal in the CAS was proven to be dependent on MBR sludge loading. Special attention was given to the effect of inoculation on sludge quality. The MBR flocs, grown without selection pressure, were clearly distinct from the more compact flocs in the CAS system and also contained more filamentous bacteria. After inoculation the MBR flocs did not evolve into good-settling compact flocs, resulting in a decreasing sludge quality. During high flow conditions the effluent CAS contained more suspended solids. Sludge volume index, however, did not increase. Laboratory tests were held to determine the threshold volume of MBR sludge to be seeded into the CAS reactor. Above 16-30%, supernatant turbidity and scum formation increased markedly.

Management experience on microthrix parvicella bulking in an activated sludge wastewater treatment plant

International Nuclear Information System (INIS)

De Bortoli, N.; Mion, M.; Di Giorgio, G.; Goi, D.

2005-01-01

Activated sludge wastewater treatment processes may give inefficiencies due to biological imbalances involving biomass. In fact, external causes as temperature lowering can increase the proliferation of the filamentous bacterium Microthrix parvicella into activated sludge flocks. Microthrix parvicella increases may create dangerous bulking phenomena compromising secondary settling without varying bio-kinetic parameters. In this case of study, a method to defeat growth of Microthrix parvicella has been set up. Aluminium poly-chloride (PAC) has been added to activated sludge contained into oxidation tanks of a municipal wastewater treatment plant, where a large growth of Microthrix parvicella has been periodically observed. It has been demonstrated that a definite PAC concentration can reduce Microthrix parvicella proliferation into activated sludge flocks so bulking phenomena can be well reduced [it

Power, cement industries shape coke future

International Nuclear Information System (INIS)

Swain, E.J.

1991-01-01

The production of petroleum coke by U.S. refineries is expected to continue to increase in the coming years. Process and market trends also indicate the likelihood of further increases in fuel-grade coke production. In this article, the properties and uses of the various grades of petroleum coke, as well as pricing and market trends, will be discussed

Modeling Aspects of Activated Sludge Processes Part l l: Mathematical Process Modeling and Biokinetics of Activated Sludge Processes

Energy Technology Data Exchange (ETDEWEB)

AbdElHaleem, H S [Cairo Univ.-CivlI Eng. Dept., Giza (Egypt); EI-Ahwany, A H [CairoUlmrsity- Faculty ofEngincering - Chemical Engineering Department, Giza (Egypt); Ibrahim, H I [Helwan University- Faculty of Engineering - Biomedical Engineering Department, Helwan (Egypt); Ibrahim, G [Menofia University- Faculty of Engineering Sbebin EI Kom- Basic Eng. Sc. Dept., Menofia (Egypt)

2004-07-01

Mathematical process modeling and biokinetics of activated sludge process were reviewed considering different types of models. It has been evaluated the task group models of ASMI. and 2, and 3 versioned by Henze et al considering the conditions of each model and the different processes of which every model consists. It is revealed that ASMI contains some defects avoided in ASM3. Relied on homogeneity, Models can be classified into homogenous models characterized by taking the activated sludge process as one phase. In this type of models, the internal mass transfer inside the floes was neglected.. Hence, the kinetic parameter produces can be considered inaccurate. The other type of models is the heterogeneous model This type considers the mass transfer operations in addition to the biochemical reaction processes; hence, the resulted kinetic parameters can be considered more accurate than that of homogenous type.

Modeling Aspects of Activated Sludge Processes Part l l: Mathematical Process Modeling and Biokinetics of Activated Sludge Processes

International Nuclear Information System (INIS)

AbdElHaleem, H.S.; EI-Ahwany, A. H.; Ibrahim, H.I.; Ibrahim, G.

2004-01-01

Mathematical process modeling and biokinetics of activated sludge process were reviewed considering different types of models. It has been evaluated the task group models of ASMI. and 2, and 3 versioned by Henze et al considering the conditions of each model and the different processes of which every model consists. It is revealed that ASMI contains some defects avoided in ASM3. Relied on homogeneity, Models can be classified into homogenous models characterized by taking the activated sludge process as one phase. In this type of models, the internal mass transfer inside the floes was neglected.. Hence, the kinetic parameter produces can be considered inaccurate. The other type of models is the heterogeneous model This type considers the mass transfer operations in addition to the biochemical reaction processes; hence, the resulted kinetic parameters can be considered more accurate than that of homogenous type

Production of fine coke from brown coal

Energy Technology Data Exchange (ETDEWEB)

Koenigs, H B

1977-08-01

The coke supply of the iron and steel industry, the design, function, and special features of the open-hearth are described, including coking properties and applications of the culm coke produced from brown coal. (In German)

Can aquatic worms enhance methane production from waste activated sludge?

NARCIS (Netherlands)

Serrano, Antonio; Hendrickx, Tim L.G.; Elissen, Hellen; Laarhoven, Bob; Buisman, Cees J.N.; Temmink, Hardy

2016-01-01

Although literature suggests that aquatic worms can help to enhance the methane production from excess activated sludge, clear evidence for this is missing. Therefore, anaerobic digestion tests were performed at 20 and at 30 °C with sludge from a high-loaded membrane bioreactor, the aquatic worm

Nitrogen in the Process of Waste Activated Sludge Anaerobic Digestion

Directory of Open Access Journals (Sweden)

Suschka Jan

2014-07-01

Full Text Available Primary or secondary sewage sludge in medium and large WWTP are most often processed by anaerobic digestion, as a method of conditioning, sludge quantity minimization and biogas production. With the aim to achieve the best results of sludge processing several modifications of technologies were suggested, investigated and introduced in the full technical scale. Various sludge pretreatment technologies before anaerobic treatment have been widely investigated and partially introduced. Obviously, there are always some limitations and some negative side effects. Selected aspects have been presented and discussed. The problem of nitrogen has been highlighted on the basis of the carried out investigations. The single and two step - mesophilic and thermophilic - anaerobic waste activated sludge digestion processes, preceded by preliminary hydrolysis were investigated. The aim of lab-scale experiments was pre-treatment of the sludge by means of low intensive alkaline and hydrodynamic disintegration. Depending on the pretreatment technologies and the digestion temperature large ammonia concentrations, up to 1800 mg NH4/dm3 have been measured. Return of the sludge liquor to the main sewage treatment line means additional nitrogen removal costs. Possible solutions are discussed.

New designs in the reconstruction of coke-sorting systems

Energy Technology Data Exchange (ETDEWEB)

A.S. Larin; V.V. Demenko; V.L. Voitanik [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

In recent Giprokoks designs for the reconstruction of coke-sorting systems, high-productivity vibrational-inertial screens have been employed. This permits single-stage screening and reduction in capital and especially operating expenditures, without loss of coke quality. In two-stage screening, >80 mm coke (for foundry needs) is additionally separated, with significant improvement in quality of the metallurgical coke (25-80 mm). New designs for the reconstruction of coke-sorting systems employ mechanical treatment of the coke outside the furnace, which offers new scope for stabilization of coke quality and permits considerable improvement in mechanical strength and granulometric composition of the coke by mechanical crushing.

Adsorption of Phthalates on Municipal Activated Sludge

Directory of Open Access Journals (Sweden)

Hongbo Wang

2017-01-01

Full Text Available Phthalates (PAEs are commonly detected in discharge of municipal wastewater treatment plants. This study investigated the removal of six typical PAEs with activated sludge and the results revealed that concentrations of aqueous PAEs decreased rapidly during the beginning 15 min and reached equilibrium within 2 hours due to the adsorption of activated sludge. The process followed first-order kinetic equation, except for dioctyl phthalate (DOP. The factors influencing the adsorption were also evaluated and it was found that higher initial concentrations of PAEs enhanced the removal but affected little the adsorption equilibrium time. The adsorption of PAEs favored lower operating temperature (the optimum temperature was approximately 25°C in this research, which could be an exothermic process. Additionally, lower aqueous pH could also benefit the adsorption.

Production of rubbly culm coke from lignite

Energy Technology Data Exchange (ETDEWEB)

Koenigs, H B [Rheinische Braunkohlenwerke A.G., Koeln (Germany, F.R.). Hauptabteilung Kohleverarbeitung; Kurtz, R [Rheinische Braunkohlenwerke A.G., Frechen (Germany, F.R.). Abt. Verkokung und Chemie

1977-08-01

The article deals with the coke supply of the iron and steel industry, the design, function, and special features of the open-hearth, and describes the coking properties and applications of the culm coke produced from lignite.

Analysis of sewage sludge and cover soil by neutron activation analysis

International Nuclear Information System (INIS)

Moon, J.H.; Lim, J.M.; Kim, S.H.; Chung, Y.S.

2008-01-01

The Korean government reported that in 2005, 4395 tons/day of sewage sludge were generated from sewage disposal facilities in Korea and only 11.03% of it was reused. In addition, as a direct landfill of sewage sludge was forbidden from June 2003, research for a relevant disposal technique has been increasing. In this study, the aims were to analyze the collected sewage sludge samples and to evaluate the possibility for their reuse by a comparison of the elemental contents from a sewage sludge and a cover soil. Sludge samples were collected from a sewage disposal plant in Daejeon city and the cover soil was produced by a dilution of a sewage sludge with quicklime. Instrumental neutron activation analysis was employed to determine the elemental contents in the samples. Twenty seven elements were analyzed and their concentrations were compared. (author)

Fluid coking of heavy hydrocarbons and apparatus therefor

Energy Technology Data Exchange (ETDEWEB)

1956-07-11

A process for the conversion of hydrocarbon oils comprises injecting a plurality of streams of oil into an enlarged coking vessel containing a mass of finely divided solids, thereby, preventing agglutination of the solids, circulating the solids through an external heating zone and back to the coking vessel to maintain the vessel at a coking temperature between 850 and 1,200/sup 0/F, passing gaseous material upwardly through the coking vessel at a superficial velocity of between 0.1 and 5.0 feet per second, controlled to maintain the body of solids in a dense turbulent fluidized state, maintaining the oil within coking the vessel for a period sufficient to convert into vapors and coke, withdrawing vapors from the top of the vessel through an outlet, separating high-boiling ends from vapors, returning at least a portion of the high-boiling ends to the coking vessel for further cracking and withdrawing excess of coke formed in the process.

Thia-arenes as source apportionment tracers for urban air particulate

International Nuclear Information System (INIS)

McCarry, B.E.; Allan, L.M.; Mehta, S.; Marvin, C.H.

1995-01-01

Over sixty respirable air particulate samples were selected from a large number of filters collected in Hamilton, Ontario, Canada. Depending on the wind direction these sites were either predominantly upwind or predominantly downwind of the industrial sources. The sixty filters were extracted and analyzed using GC-MS for a range of PAH and sulfur-containing PAH (thia-arenes). Various reference standards (coal tar, diesel exhaust, urban air particulate) and source samples (coke oven condensate) were analyzed as well. A set of air particulate samples collected in another city alongside a highway provided an urban vehicular air sample. Unique thia-arene profiles were noted in the reference and source samples which provided the basis for this source apportionment work; two main approaches were used: (1) analysis of alkylated derivatives of thia-arenes with a molecular mass of 184 amu and (2) analysis of 234 amu isomers. The diesel exhaust and urban vehicular samples gave identical profiles while the coal tar and coke oven samples also had identical profiles but in different respects. The air samples collected at samplers located upwind of the coke ovens showed thia-arene profiles which were similar to the profile observed with a diesel exhaust reference material. However, air samples collected downwind of the coke ovens were heavily loaded samples and resembled the coal tar coke and oven condensate samples

Micropollutant degradation via extracted native enzymes from activated sludge.

Science.gov (United States)

Krah, Daniel; Ghattas, Ann-Kathrin; Wick, Arne; Bröder, Kathrin; Ternes, Thomas A

2016-05-15

A procedure was developed to assess the biodegradation of micropollutants in cell-free lysates produced from activated sludge of a municipal wastewater treatment plant (WWTP). This proof-of-principle provides the basis for further investigations of micropollutant biodegradation via native enzymes in a solution of reduced complexity, facilitating downstream protein analysis. Differently produced lysates, containing a variety of native enzymes, showed significant enzymatic activities of acid phosphatase, β-galactosidase and β-glucuronidase in conventional colorimetric enzyme assays, whereas heat-deactivated controls did not. To determine the enzymatic activity towards micropollutants, 20 compounds were spiked to the cell-free lysates under aerobic conditions and were monitored via LC-ESI-MS/MS. The micropollutants were selected to span a wide range of different biodegradabilities in conventional activated sludge treatment via distinct primary degradation reactions. Of the 20 spiked micropollutants, 18 could be degraded by intact sludge under assay conditions, while six showed reproducible degradation in the lysates compared to the heat-deactivated negative controls: acetaminophen, N-acetyl-sulfamethoxazole (acetyl-SMX), atenolol, bezafibrate, erythromycin and 10,11-dihydro-10-hydroxycarbamazepine (10-OH-CBZ). The primary biotransformation of the first four compounds can be attributed to amide hydrolysis. However, the observed biotransformations in the lysates were differently influenced by experimental parameters such as sludge pre-treatment and the addition of ammonium sulfate or peptidase inhibitors, suggesting that different hydrolase enzymes were involved in the primary degradation, among them possibly peptidases. Furthermore, the transformation of 10-OH-CBZ to 9-CA-ADIN was caused by a biologically-mediated oxidation, which indicates that in addition to hydrolases further enzyme classes (probably oxidoreductases) are present in the native lysates. Although the

Briquetting and coking behavior of Bobov-Dol coal

Energy Technology Data Exchange (ETDEWEB)

Naundorf, W.

1987-01-01

Hard Bulgarian glance brown coal (23.2% ash content, 16% coal moisture 2.39% sulfur) was studied for its general suitability for partial black coal coke substitution in coking plants and for the possibility of producing pyrolysis briquets for coking purposes. Laboratory briquetting variants include coal briquetting without binders, with sulfite lye as binder, briquetting after partial demineralization by wet classification, briquetting of different screening fractions (0 to 4 mm), briquetting as a mixture with type 35 caking black coal as well as mixed with type 34 less caking black coal under addition of black coal tar, pitch or bitumen. Coking of the briquets produced was carried at with and without charge compacting. Graphs and tables provide briquetting and coking results. It is concluded that high strength coke can be produced from this brown coal, but it can only be used commercially as heating coke due to its high ash and sulfur content. Briquetting and coking of partially demineralized brown coal in a mixture with black coal and binders resulted in suitable metallurgical coke. Maximum percentage of brown coal in the briquetting mixture was 30%. 4 refs.

Gasification of oil sand coke: review

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E. [IMAF Group, Ottawa, ON (Canada)

1998-08-01

The production of synthetic crude from the tar sands in Western Canada has been steadily increasing. Most of the delayed coke produced by Suncor is combusted on site, whereas all fluid coke produced by Syncrude is stockpiled.The database on the chemical and physical properties of the oil sand coke, including the composition and fusion properties of the mineral matter, has been established. The reactivity of the coke was determined by oxygen chemisorption, fixed bed and fluid bed bench scale gasification and pilot plant gasification. The reactivity of the oil sand coke for gasification is rather low and comparable to high rank coals, such as anthracite. Slurrability tests revealed that a solid concentration in water, approaching 70 wt%, can be achieved. Gasification is the front runner among clean technologies for the conversion of carbonaceous solids to useful products. Several commercial gasifiers are available to cover the wide range of severity. Because of the low reactivity of oil sands coke, high severity conditions are required to achieve high gasification conversion. Such conditions can be attained in entrained bed gasifiers. Gasifiers employing both dry and slurry feeding systems are suitable. A high efficiency, low SO{sub x} and NO{sub x} emissions, as well as a low solid waste production are among the key advantages of the gasification technology compared with thecompeting technologies. Commercial gasification of oil sands coke is delayed because of the availability of natural gas on the site of the upgrading plants. Potential for the transportation of the oil sand coke to USA for electricity generation using the integrated gasification combined-cycle (IGCC) technology was evaluated. 27 refs., 17 figs., 9 tabs.

Ozonation of return activated sludge for disintegration and solubilisation with synthesized titanium oxide as catalyst

Science.gov (United States)

Sarif, S. F. Z. Mohd; Alias, S. S.; Ridwan, F. Muhammad; Salim, K. S. Ku; Abidin, C. Z. A.; Ali, U. F. Md.

2018-03-01

Ozonation of activated sludge in the present of titanium dioxide (TiO2) as catalyst to enhance the production of hydroxyl radical was evaluated in comparison to the sole ozonation process. In this process, the catalytic ozontion showed improvement in increasing ozone consumption and improving activated sludge disintegration and solubilisation. The reduction of total suspended solid (TSS), volatile suspended solid (VSS) and soluble chemical oxygen demand (SCOD) solubilisation was better in the catalytic ozonation system. Initial pH 7 of activated sludge was found best to disintegrate and solubilise the sludge flocs. However upon additional of sodium hydroxide (NaOH) in pH adjustment enhanced the solubilisation of organic matter from the flocs and cells, making the initial pH 9 is the best condition for activated sludge solubilisation. Yet the initial pH 7 of activated sludge supernatant was the best condition to achieve SCOD solubilisation due to sludge floc disintegration, when it had stronger correlation between TSS reduction and SCOD solubilisation (R2=0.961). Lower amount of catalyst of 100 mgTiO2/gTSS was found to disintegrate and solubilise the activated sludge better with 30.4% TSS reduction and 25.2% SCOD solubilisation efficiency, compared to 200 mgTiO2/gTSS with 21.9% and 17.1% TSS reduction and SCOD solubilisation, respectively.

Supercritical water oxidation treatment of textile sludge.

Science.gov (United States)

Zhang, Jie; Wang, Shuzhong; Li, Yanhui; Lu, Jinling; Chen, Senlin; Luo, XingQi

2017-08-01

In this work, we studied the supercritical water oxidation (SCWO) of the textile sludge, the hydrothermal conversion of typical textile compounds and the corrosion properties of stainless steel 316. Moreover, the influence mechanisms of NaOH during these related processes were explored. The results show that decomposition efficiency for organic matter in liquid phase of the textile sludge was improved with the increment of reaction temperature or oxidation coefficient. However, the organic substance in solid phase can be oxidized completely in supercritical water. Serious coking occurred during the high pressure water at 250-450°C for the Reactive Orange 7, while at 300 and 350°C for the polyvinyl alcohol. The addition of NaOH not only accelerated the destruction of organic contaminants in the SCWO reactor, but effectively inhibited the dehydration conversion of textile compounds during the preheating process, which was favorable for the treatment system of textile sludge. The corrosion experiment results indicate that the stainless steel 316 could be competent for the body materials of the reactor and the heat exchangers. Furthermore, there was prominent enhancement of sodium hydroxide for the corrosion resistance of 316 in subcritical water. On the contrary the effect was almost none during SCWO.

Factors influencing suspended solids concentrations in activated sludge settling tanks.

Science.gov (United States)

Kim, Y; Pipes, W O

1999-05-31

A significant fraction of the total mass of sludge in an activated sludge process may be in the settling tanks if the sludge has a high sludge volume index (SVI) or when a hydraulic overload occurs during a rainstorm. Under those conditions, an accurate estimate of the amount of sludge in the settling tanks is needed in order to calculate the mean cell residence time or to determine the capacity of the settling tanks to store sludge. Determination of the amount of sludge in the settling tanks requires estimation of the average concentration of suspended solids in the layer of sludge (XSB) in the bottom of the settling tanks. A widely used reference recommends averaging the concentrations of suspended solids in the mixed liquor (X) and in the underflow (Xu) from the settling tanks (XSB=0. 5{X+Xu}). This method does not take into consideration other pertinent information available to an operator. This is a report of a field study which had the objective of developing a more accurate method for estimation of the XSB in the bottom of the settling tanks. By correlation analysis, it was found that only 44% of the variation in the measured XSB is related to sum of X and Xu. XSB is also influenced by the SVI, the zone settling velocity at X and the overflow and underflow rates of the settling tanks. The method of averaging X and Xu tends to overestimate the XSB. A new empirical estimation technique for XSB was developed. The estimation technique uses dimensionless ratios; i.e., the ratio of XSB to Xu, the ratio of the overflow rate to the sum of the underflow rate and the initial settling velocity of the mixed liquor and sludge compaction expressed as a ratio (dimensionless SVI). The empirical model is compared with the method of averaging X and Xu for the entire range of sludge depths in the settling tanks and for SVI values between 100 and 300 ml/g. Since the empirical model uses dimensionless ratios, the regression parameters are also dimensionless and the model can be

Combination microwave ovens: an innovative design strategy.

Science.gov (United States)

Tinga, Wayne R; Eke, Ken

2012-01-01

Reducing the sensitivity of microwave oven heating and cooking performance to load volume, load placement and load properties has been a long-standing challenge for microwave and microwave-convection oven designers. Conventional design problem and solution methods are reviewed to provide greater insight into the challenge and optimum operation of a microwave oven after which a new strategy is introduced. In this methodology, a special load isolating and energy modulating device called a transducer-exciter is used containing an iris, a launch box, a phase, amplitude and frequency modulator and a coupling plate designed to provide spatially distributed coupling to the oven. This system, when applied to a combined microwave-convection oven, gives astounding performance improvements to all kinds of baked and roasted foods including sensitive items such as cakes and pastries, with the only compromise being a reasonable reduction in the maximum available microwave power. Large and small metal utensils can be used in the oven with minimal or no performance penalty on energy uniformity and cooking results. Cooking times are greatly reduced from those in conventional ovens while maintaining excellent cooking performance.

Bacteriological studies on dairy waste activated sludge

NARCIS (Netherlands)

Adamse, A.D.

1966-01-01

Dairy-waste activated sludge was examined for bacterial composition and response to different conditions. Strains isolated were classified mainly into three groups: predominantly coryneform bacteria (largely Arthrobacter), some Achromobacteraceae and a small groups of Pseudomonadaceae.

Effect of trace amounts of polyacrylamide (PAM) on long-term performance of activated sludge

International Nuclear Information System (INIS)

Luo, Yuan-ling; Yang, Zhao-hui; Xu, Zheng-yong; Zhou, Ling-jun; Zeng, Guang-ming; Huang, Jing; Xiao, Yong; Wang, Li-ke

2011-01-01

This study aims at evaluating the impacts of PAM addition on activated sludge performance. Four lab-scale sequencing batch reactors (SBRs), each with a working volume of 3 L, were investigated with different PAM concentrations. Experiments were conducted with varying organic loading rate and the sludge volume index (SVI), particle size, zeta potential, specific oxygen uptake rate (SOUR), mixed liquor suspended solids (MLSS), COD and ammonium removal efficiency were monitored over a 105-day period. The results showed that all of the PAM addition not only improved the removal efficiencies of COD and ammonium, but also exhibited some advantages on sludge performance. It was found that the sludge performance of settling property, flocculation and microbial activity increased with increasing concentration of PAM. However, high level of PAM (1 mg/L) led to the formation of large amounts of loose-structure flocs, which eliminated dissolved oxygen transfer and caused the sludge disintegration, resulting in bad settleability and lower microbial activity. In this way, when the dosage of PAM was 0.1 mg/L, the sludge had the best settling property and activity.

Optimal design of an activated sludge plant: theoretical analysis

Science.gov (United States)

Islam, M. A.; Amin, M. S. A.; Hoinkis, J.

2013-06-01

The design procedure of an activated sludge plant consisting of an activated sludge reactor and settling tank has been theoretically analyzed assuming that (1) the Monod equation completely describes the growth kinetics of microorganisms causing the degradation of biodegradable pollutants and (2) the settling characteristics are fully described by a power law. For a given reactor height, the design parameter of the reactor (reactor volume) is reduced to the reactor area. Then the sum total area of the reactor and the settling tank is expressed as a function of activated sludge concentration X and the recycled ratio α. A procedure has been developed to calculate X opt, for which the total required area of the plant is minimum for given microbiological system and recycled ratio. Mathematical relations have been derived to calculate the α-range in which X opt meets the requirements of F/ M ratio. Results of the analysis have been illustrated for varying X and α. Mathematical formulae have been proposed to recalculate the recycled ratio in the events, when the influent parameters differ from those assumed in the design.

Respirometry techniques and activated sludge models

NARCIS (Netherlands)

Benes, O.; Spanjers, H.; Holba, M.

2002-01-01

This paper aims to explain results of respirometry experiments using Activated Sludge Model No. 1. In cases of insufficient fit of ASM No. 1, further modifications to the model were carried out and the so-called "Enzymatic model" was developed. The best-fit method was used to determine the effect of

The Application of Active Sewage Sludge on the Vermicomposting of Agricultural Waste

Directory of Open Access Journals (Sweden)

seyyedeh maryam kharrazi

2015-11-01

Full Text Available In this experiment, active sewage sludge was inoculated in organic waste. The objective was to study its effect on nutrient dynamics during vermicomposting. Active sewage sludge, as a source of nitrogen fixing and phosphorous solubilizing bacteria, was added in four combinations to the vermicomposting substrate. Prior to inoculation with active sludge, the treatments were precomposted for 30 days and finally vermicomposted for 40 days. Results showed that inoculation of microorganisms in the substrate accompanied by earthworms’ activity enhances the organic waste biodegradation rate. Increasing sludge concentration from 0 to 6000 mg/l led to reduced Total Organic Carbon from 32.76 to 29.91%, Total Volatile Solids from 49.85 to 48/02%, and C/N ratio from 19.59 to 16.06 but increased Total Kjeldahl Nitrogen from 1.68 to 1.87%, nitrate from 1476.75 to 1699.60 mg/kg, Total Phosphorous from 1.66 to 1.77 g/kg, and Electrical Conductivity from 3.10 to 3.48 mS/cm. By increasing the concentration of sewage sludge, heavy metals content also increased significantly due to the enhanced organic matter biodegradation. Finally, the results showed that, among the treatments, the one with an active sewage sludge concentration of 6000 mg/l had more desirable effects on the final vermicompost quality. Based on the reproducibility of the process and the quality of the final products, this experimental procedure may be proposed for studies requiring a mass reduction in the initial composted waste mixtures.

Solar oven for intertropical zones: Optogeometrical design

Energy Technology Data Exchange (ETDEWEB)

Jaramillo, O.A.; Huelsz, G.; Hernandez-Luna, G.; del Rio, J.A. [Centro de Investigacion en Energia. Universidad Nacional Autonoma de Mexico. Priv. Xochicalco S/N. Col. Centro. Temixco, Morelos 62580 (Mexico); Acosta, R. [Universidad de Quintana Roo, Boulevard Bahia s/n Esq. I. Comonfort, Chetumal Quintana Roo 77019 (Mexico); Arriaga, L.G. [Instituto de Investigaciones Electricas, Av. Reforma 113, Col. Palmira, Cuernavaca, Morelos 62490 (Mexico)

2007-10-15

In this paper, a novel design of a solar oven for the intertropical zones is presented. The oven box has seven faces instead of the six faces of most common designs reported in the literature, two of them are alternatively used as bases. This oven has four fixed mirrors to concentrate solar energy.The main advantage of this novel design is that the oven needs only four simple movements in order to obtain an adequate solar concentration throughout the year. This feature has been possible due to the optogeometrical design that is presented. A simple theoretical model of the oven concentration is developed. According to the model, the concentration achieved by the oven at noon is greater than 1.95 for all days of the year. In order to analyze the optical performance of the solar cooker, an experimental evaluation was conducted by using a scale model of the solar cooker and a heliodon. (author)

Solar oven for intertropical zones: Optogeometrical design

International Nuclear Information System (INIS)

Jaramillo, O.A.; Huelsz, G.; Hernandez-Luna, G.; Rio, J.A. del; Acosta, R.; Arriaga, L.G.

2007-01-01

In this paper, a novel design of a solar oven for the intertropical zones is presented. The oven box has seven faces instead of the six faces of most common designs reported in the literature, two of them are alternatively used as bases. This oven has four fixed mirrors to concentrate solar energy.The main advantage of this novel design is that the oven needs only four simple movements in order to obtain an adequate solar concentration throughout the year. This feature has been possible due to the optogeometrical design that is presented. A simple theoretical model of the oven concentration is developed. According to the model, the concentration achieved by the oven at noon is greater than 1.95 for all days of the year. In order to analyze the optical performance of the solar cooker, an experimental evaluation was conducted by using a scale model of the solar cooker and a heliodon

Study on treatment of distilled ammonia waste water from coke plant with activated carbon-NaClO catalytic oxidation method

Energy Technology Data Exchange (ETDEWEB)

Luo, D.; Yi, P.; Liu, J.; Chen, A. [Xiangtan Polytechnic University, Xiangtan (China). Dept. of Chemical Enginering

2001-12-01

Catalytic oxidation method for the treatment of distilled ammonia waste water from coke plant was investigated using activated carbon as catalyst and NaClO as oxidant. The influences of main factors, such as NaClO, activated carbon, pH and reactionary time were discussed. The results showed that under the conditions of 25{degree}C, NaClO/CODO=1.5, carbon/NaClO=0.6 and pH=3.0, the reaction completed within 120 minutes with 99.5% of phenol removal and 75.8% of COD removal when the distilled ammonia waste water from coke plant which containing phenol 510 mg/L and CODO 8420 mg/L was treated. 13 refs., 4 figs.

Fate of linear alkylbenzene sulfonate (LAS) in activated sludge plants

NARCIS (Netherlands)

Temmink, B.G.; Klapwijk, A.

2004-01-01

Monitoring data were collected in a pilot-scale municipal activated sludge plant to assess the fate of the C12-homologue of linear alkyl benzene sulfonate (LAS-C12). The pilot-plant was operated at influent LAS-C12 concentrations between 2 and 12 mg/l and at sludge retention times of 10 and 27

Coke breakage behaviour in relation to its structure

Energy Technology Data Exchange (ETDEWEB)

Peirce, T J; Horton, A E; Tucker, J

1980-06-14

The relationship between coke macrostructure and volumetric (coarse) breakage behaviour, and the manner in which both features are affected by the coal charge composition are discussed. Coke pieces which are extensively fissured fail spontaneously after only a few revolutions in the drum; coke pieces which are less fissured require an extended treatment in the drum and finally fail in a manner consistent with that of fatigue crack growth induced by repeated impact. This heterogeneity in breakage behaviour was demonstrated in terms of an abrupt change in gradient of the Weibull distribution function for the coke. Heterogeneity may be removed by fully stabilising the coke or by the use of a more energetic test method. The role of fatigue crack growth in coke breakage was studied by cutting fissures of defined depth in full stabilised coke and assessing the rate of crack growth as a function of fissure depth and fracture toughness. The form of the results was consistent with that given by the Paris-Erdogan law and the rate of crack growth (for a given stress intensity level) was shown to increase with reducing coke toughness. Explanations are suggested to account for the role of blend additives in modifying the fissured properties and fracture toughness of coke made from high-volatile coal.

FY 2000 report on the results of the leading research and development of the carburetion technology using sensible heat of coke oven gas; 2000 nendo seika hokokusho. Kokusuro gas kennetsu riyo zonetsu gijutsu sendo kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

For the purpose of recovering sensible heat of coke oven gas (COG), the paper conducted a potential study of 'the carburetion technology using COG sensible heat,' of which the basic design is to give the endothermic catalyst reforming hydrogen production reaction directly to the components mainly including methane, and the R and D for establishing it as an industrial technology. In the R and D, the optimum process was studied in terms mainly of the dry pretreatment technology and the catalyst reformation reaction of hydrocarbons such as methane. As a result, the inhibition of the progress of the reforming reaction, which was a difficult problem at first because of the catalyst poison of associated components, could be avoided by making conditions for development/reaction of solid solution appropriate. Further, as to the associated coal tar which was regarded as carbon deposition source, a possibility of the process for converting it into the light chemical energy was recognized. Further, in FY 2000, survey was made on the solid electrolyte oxygen separation technology to which attention was paid as a chemical energy conversion technology for heat energy and which is closely related also to the energy structure of iron making plant. (NEDO)

Development of coal petrography applied in technical processes at the Bergbau-Forschung/DMT during the last 50 years

International Nuclear Information System (INIS)

Steller, Monika; Arendt, Paul; Kuehl, Helmut

2006-01-01

The paper deals with the activities of the Bergbau-Forschung Coal Petrography Laboratory in Essen (Germany), which, under the influence of Marie-Therese Mackowsky, developed into a stronghold of the industrial application of coal petrology. In 1979, the formerly independent Section for Mineralogy and Petrology was merged with the Chemistry Section. This synergy has widened the research limits and resulted in higher efficiency of projects being carried out within both units. Since 1990, after transforming Bergbau-Forschung into DMT GmbH, a worldwide competition within hard coal and hard coal-based coke markets, together with the switch of the industry towards alternative energy sources, have significantly lowered the importance of the domestic coal mining industry. This in turn resulted in reduction of coal research programs. However, it is stressed that, in spite of transformations of the applied coal petrology experienced during the past 50 years, some achievements are still as applicable as ever. Among them, the method of predicting coke strength using maceral analysis and coal types, published by Mackowsky and Simonis [Mackowsky, M.-Th., Simonis, W., 1969. Die Kennzeichnung von Kokskohlen fur die mathematische Beschreibung der Hochtemperaturverkokung im Horizontalkammerofen bei Schuttbetrieb durch Ergebnisse mikroskopischer Analysen. Gluckauf-Forschungshefte 30, 25-27], is still in use today. The second part of this paper presents some examples of coal petrography applications, which are still important in carbonization processes. Mackowsky discovered that the pyrolytic components were influencing the coke homogeneity in coke ovens and affected coke quality parameters such as CRI and CSR. These highly graphitic layers and lenses prevent gasification of the inner zones of coke lumps, thus lowering the reactivity of metallurgical coke. Moreover, it also seems possible to predict wall load and maximum internal gas pressure as to prevent coke ovens from damage

Development of coal petrography applied in technical processes at the Bergbau-Forschung/DMT during the last 50 years

Energy Technology Data Exchange (ETDEWEB)

Steller, Monika; Arendt, Paul; Kuehl, Helmut [Deutsche Montan Technologie GmbH ? Mining Service Division?Essen (Germany)

2006-06-06

The paper deals with the activities of the Bergbau-Forschung Coal Petrography Laboratory in Essen (Germany), which, under the influence of Marie-Therese Mackowsky, developed into a stronghold of the industrial application of coal petrology. In 1979, the formerly independent Section for Mineralogy and Petrology was merged with the Chemistry Section. This synergy has widened the research limits and resulted in higher efficiency of projects being carried out within both units. Since 1990, after transforming Bergbau-Forschung into DMT GmbH, a worldwide competition within hard coal and hard coal-based coke markets, together with the switch of the industry towards alternative energy sources, have significantly lowered the importance of the domestic coal mining industry. This in turn resulted in reduction of coal research programs. However, it is stressed that, in spite of transformations of the applied coal petrology experienced during the past 50 years, some achievements are still as applicable as ever. Among them, the method of predicting coke strength using maceral analysis and coal types, published by Mackowsky and Simonis [Mackowsky, M.-Th., Simonis, W., 1969. Die Kennzeichnung von Kokskohlen fur die mathematische Beschreibung der Hochtemperaturverkokung im Horizontalkammerofen bei Schuttbetrieb durch Ergebnisse mikroskopischer Analysen. Gluckauf-Forschungshefte 30, 25-27], is still in use today. The second part of this paper presents some examples of coal petrography applications, which are still important in carbonization processes. Mackowsky discovered that the pyrolytic components were influencing the coke homogeneity in coke ovens and affected coke quality parameters such as CRI and CSR. These highly graphitic layers and lenses prevent gasification of the inner zones of coke lumps, thus lowering the reactivity of metallurgical coke. Moreover, it also seems possible to predict wall load and maximum internal gas pressure as to prevent coke ovens from damage

Ecological and kinetic aspects of amylolysis and proteolysis in activated sludge

NARCIS (Netherlands)

Janssen, J.M.A.

1979-01-01

An investigation has been made of the enzymic degradation of biopolymers by activated sludge. Starch was chosen as the model substrate; it was administered continuously at different sludge loading values which covered the entire range of loadings applied in sewage purification plants. The

Special analyses reveal coke-deposit structure

International Nuclear Information System (INIS)

Albright, L.F.

1988-01-01

A scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX) have been used to obtain information that clarifies the three mechanisms of coke formation in ethylene furnaces, and to analyze the metal condition at the exit of furnace. The results can be used to examine furnace operations and develop improved ethylene plant practices. In this first of four articles on the analyses of coke and metal samples, the coking mechanisms and coke deposits in a section of tube from an actual ethylene furnace (Furnace A) from a plant on the Texas Gulf Coast are discussed. The second articles in the series will analyze the condition of the tube metal in the same furnace. To show how coke deposition and metal condition dependent on the operating parameters of an ethylene furnace, the third article in the series will show the coke deposition in a Texas Gulf Coast furnace tube (Furnace B) that operated at shorter residence time. The fourth article discusses the metal condition in that furnace. Some recommendations, based on the analyses and findings, are offered in the fourth article that could help extend the life of ethylene furnace tubes, and also improve overall ethylene plant operations

Thermal activation of an industrial sludge for a possible valorization

Directory of Open Access Journals (Sweden)

Lamrani Sanae

2014-04-01

Full Text Available This work fits within the framework of sustainable management of sludge generated from wastewater treatment in industrial network. The studied sludge comes from an industry manufacturing sanitary ware products.Physico-chemical and mineralogical characterization was performed to give an identity card to the sludge. We noted the absence of metal pollution.The industrial sludge has been subjected to thermal activation at various temperatures (650°C to 850°C. The pozzolanic activity was evaluated by physico- chemical and mechanical methods [1]. Pozzolanicity measurement was carried out based on Chapelle test and conductivity revealed the existence of pozzolanic properties of the calcined samples. The best pozzolanic reactivity was obtained for the sample calcined at 800°C. We noticed a decrease in the reactivity of the sample calcined at 850°C. In addition, analysis by means of X-ray diffraction and Fourier transform infrared spectroscopy showed that sludge recrystallization begins at a temperature of 850°C. Pozzolanicity index of the thermally treated samples was determined by measuring the mechanical resistance of mortar specimens previously kept in a saturated lime solution for 28 days (ASTM C618 [2]. The best pozzolanic activity index was obtained for the sample calcined at 800°C (109.1%.This work is a contribution to the research for new supplying sources of raw materials and additives in the field of construction. It presents a proposition of a promising solution for the valorization of waste material as an additive instead of being discharged into open air dumps causing a major environmental problem.

Physical fitness examination in a selected group of the North-Moravian industrial population. I: Results in coke plant workers

Energy Technology Data Exchange (ETDEWEB)

Jirac, Z

1974-01-01

Basic spirographic and spiroergometric examinations, according to Hollman, were performed on 269 men, aged 20-60 years, who had been working at coke-oven batteries for 1, 16 and more years. There were no significant differences in the spirographic and spiroergometric indicators of cardiopulmonary efficiency in relation to the length of exposure within the age groups. Maximum oxygen uptake in younger men (20-29 years) was identical, in older age groups it was below average according to Hollmann. This phenomenon can be explained by a combined effect of a low physical load and the heat load on the cardiovascular system. Values were compared with those of Shepard. The working and sanitary conditions and investigation methods are described in detail.

Trends in the automation of coke production

Energy Technology Data Exchange (ETDEWEB)

R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov [Giprokoks, the State Institute for the Design of Coke-Industry Enterprises, Kharkov (Ukraine)

2009-07-15

Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

Fluid coking : a competitive option for heavy feed processing

International Nuclear Information System (INIS)

Hammond, D.G.; Feinberg, A.S.; McCaffrey, D.S.

1997-01-01

Fluid coking is a proven thermal conversion process for converting heavy hydrocarbon feeds to lighter products. Fluid coking was commercialized by Exxon over 40 years ago. A total of 13 units have been built with over 330 years of cumulative operating experience. Fluid coking can process many different feeds at once and is usually insensitive to feed contaminants such as sulfur, nitrogen and metals. New developments in coke utilization and flue gas desulfurization/departiculation have prompted new economic studies. Fluid coking is competitive and is the most attractive option compared to delayed coking, particularly for very heavy feed stocks such as deasphalter bottoms. Viewgraphs describe the fluid coking process, its advantages, utilization, and commercial viability. 7 tabs., 3 figs

Effect of trace amounts of polyacrylamide (PAM) on long-term performance of activated sludge.

Science.gov (United States)

Luo, Yuan-ling; Yang, Zhao-hui; Xu, Zheng-yong; Zhou, Ling-jun; Zeng, Guang-ming; Huang, Jing; Xiao, Yong; Wang, Li-ke

2011-05-15

This study aims at evaluating the impacts of PAM addition on activated sludge performance. Four lab-scale sequencing batch reactors (SBRs), each with a working volume of 3L, were investigated with different PAM concentrations. Experiments were conducted with varying organic loading rate and the sludge volume index (SVI), particle size, zeta potential, specific oxygen uptake rate (SOUR), mixed liquor suspended solids (MLSS), COD and ammonium removal efficiency were monitored over a 105-day period. The results showed that all of the PAM addition not only improved the removal efficiencies of COD and ammonium, but also exhibited some advantages on sludge performance. It was found that the sludge performance of settling property, flocculation and microbial activity increased with increasing concentration of PAM. However, high level of PAM (1mg/L) led to the formation of large amounts of loose-structure flocs, which eliminated dissolved oxygen transfer and caused the sludge disintegration, resulting in bad settleability and lower microbial activity. In this way, when the dosage of PAM was 0.1mg/L, the sludge had the best settling property and activity. Crown Copyright © 2011. Published by Elsevier B.V. All rights reserved.

Adsorption of Heavy Metals on Biologically Activated Brown Coal Sludge

Directory of Open Access Journals (Sweden)

Mária Praščáková

2005-11-01

Full Text Available Adsorption of cooper (II and zinc (II ions from aqueous solutions on a biologically activated brown coal sludge was investigated. Four families of adsorbents were prepared from the brown coal sludge bya microorganism’s activity. There were used microscopic fungi such as Aspergillus niger, Aspergillus clavatus, Penicillium glabrum and Trichoderma viride. Prepared sorbents were capable of removing Cu (II and Zn (II. The sorption isotherm has been constructed and the specific metal uptake and the maximum capacity of the adsorbent have been determined.

Anaerobic co-digestion of waste activated sludge and greasy sludge from flotation process: batch versus CSTR experiments to investigate optimal design.

Science.gov (United States)

Girault, R; Bridoux, G; Nauleau, F; Poullain, C; Buffet, J; Peu, P; Sadowski, A G; Béline, F

2012-02-01

In this study, the maximum ratio of greasy sludge to incorporate with waste activated sludge was investigated in batch and CSTR experiments. In batch experiments, inhibition occurred with a greasy sludge ratio of more than 20-30% of the feed COD. In CSTR experiments, the optimal greasy sludge ratio was 60% of the feed COD and inhibition occurred above a ratio of 80%. Hence, batch experiments can predict the CSTR yield when the degradation phenomenon are additive but cannot be used to determine the maximum ratio to be used in a CSTR configuration. Additionally, when the ratio of greasy sludge increased from 0% to 60% of the feed COD, CSTR methane production increased by more than 60%. When the greasy sludge ratio increased from 60% to 90% of the feed COD, the reactor yield decreased by 75%. Copyright © 2011 Elsevier Ltd. All rights reserved.

Parameters affecting the degradation of benzothiazoles and benzimidazoles in activated sludge systems

Energy Technology Data Exchange (ETDEWEB)

Vos, D de [Catholic Univ. of Leuven, Heverlee (Belgium). Lab. of Industrial Microbiology and Biochemistry; Wever, H de [Catholic Univ. of Leuven, Heverlee (Belgium). Lab. of Industrial Microbiology and Biochemistry; Verachtert, H [Catholic Univ. of Leuven, Heverlee (Belgium). Lab. of Industrial Microbiology and Biochemistry

1993-07-01

It was found that benzothiazole, 2-oxybenzothiazole and 2-benzothiazolesulphonate were degraded in activated sludge systems. 2-Mercaptobenzothiazole (MBT) was more resistant, although the first step in MBT degradation seemed to be transformation to the sulphonate form. At higher MBT concentrations, it was transformed into a disulphide, which accumulated in the sludge. MBT was also found to be mainly responsible for the toxicity of rubber chemical waste-water towards activated sludges. It inhibited the degradation of the other heterocycles. Only at concentrations of around 20 ppm was MBT degraded. Mercaptobenzimidazole ranked second in resistance to degradation. (orig.)

Comparison of the Modeling Approach between Membrane Bioreactor and Conventional Activated Sludge Processes

DEFF Research Database (Denmark)

Jiang, Tao; Sin, Gürkan; Spanjers, Henri

2009-01-01

Activated sludge models (ASM) have been developed and largely applied in conventional activated sludge (CAS) systems. The applicability of ASM to model membrane bioreactors (MBR) and the differences in modeling approaches have not been studied in detail. A laboratory-scale MBR was modeled using ASM...

Ultrasonic waste activated sludge disintegration for recovering multiple nutrients for biofuel production.

Science.gov (United States)

Xie, Guo-Jun; Liu, Bing-Feng; Wang, Qilin; Ding, Jie; Ren, Nan-Qi

2016-04-15

Waste activated sludge is a valuable resource containing multiple nutrients, but is currently treated and disposed of as an important source of pollution. In this work, waste activated sludge after ultrasound pretreatment was reused as multiple nutrients for biofuel production. The nutrients trapped in sludge floc were transferred into liquid medium by ultrasonic disintegration during first 30 min, while further increase of pretreatment time only resulted in slight increase of nutrients release. Hydrogen production by Ethanoligenens harbinense B49 from glucose significantly increased with the concentration of ultrasonic sludge, and reached maximum yield of 1.97 mol H2/mol glucose at sludge concentration of 7.75 g volatile suspended solids/l. Without addition of any other chemicals, waste molasses rich in carbohydrate was efficiently turned into hydrogen with yield of 189.34 ml H2/g total sugar by E. harbinense B49 using ultrasonic sludge as nutrients. The results also showed that hydrogen production using pretreated sludge as multiple nutrients was higher than those using standard nutrients. Acetic acid produced by E. harbinense B49 together with the residual nutrients in the liquid medium were further converted into hydrogen (271.36 ml H2/g total sugar) by Rhodopseudomonas faecalis RLD-53 through photo fermentation, while ethanol was the sole end product with yield of 220.26 mg/g total sugar. Thus, pretreated sludge was an efficient nutrients source for biofuel production, which could replace the standard nutrients. This research provided a novel strategy to achieve environmental friendly sludge disposal and simultaneous efficient biofuel recovery from organic waste. Copyright © 2016 Elsevier Ltd. All rights reserved.

Toxicity of carbon nanotubes to the activated sludge process

International Nuclear Information System (INIS)

Luongo, Lauren A.; Zhang Xiaoqi

2010-01-01

The discharge of carbon nanotubes (CNTs) from industrial waste or disposal of such materials from commercial and/or domestic use will inevitably occur with increasing production and enter into wastewater treatment facilities with unknown consequences. Therefore, a better knowledge of the toxicity of CNTs to biological processes in wastewater treatment will be critical. This study examined the toxicity of multi-walled carbon nanotubes (MWCNTs) on the microbial communities in activated sludge. A comparative study using the activated sludge respiration inhibition test was performed on both unsheared mixed liquor and sheared mixed liquor to demonstrate the potential toxicity posed by MWCNTs and to illustrate the extent of extracellular polymeric substances (EPS) in protecting the microorganisms from the toxicity of CNTs. Respiration inhibition was observed for both unsheared and sheared mixed liquor when MWCNTs were present, however, greater respiration inhibition was observed for the sheared mixed liquor. The toxicity observed by the respiration inhibition test was determined to be dose-dependent; the highest concentration of MWCNTs exhibited the highest respiration inhibition. Scanning Electron Microscopy (SEM) images demonstrated direct physical contact between MWCNTs and activated sludge flocs.

Effect of acetic acid on lipid accumulation by glucose-fed activated sludge cultures

Energy Technology Data Exchange (ETDEWEB)

Mondala, Andro; Hernandez, Rafael; French, Todd; McFarland, Linda; Sparks, Darrell; Holmes, William; Haque, Monica

2012-01-01

The effect of acetic acid, a lignocellulose hydrolysis by-product, on lipid accumulation by activated sludge cultures grown on glucose was investigated. This was done to assess the possible application of lignocellulose as low-cost and renewable fermentation substrates for biofuel feedstock production. Results: Biomass yield was reduced by around 54% at a 2 g L -1 acetic acid dosage but was increased by around 18% at 10 g L -1 acetic acid dosage relative to the control run. The final gravimetric lipid contents at 2 and 10 g L -1 acetic acid levels were 12.5 + 0.7% and 8.8 + 3.2% w/w, respectively, which were lower than the control (17.8 + 2.8% w/w). However, biodiesel yields from activated sludge grown with acetic acid (5.6 + 0.6% w/w for 2 g L -1 acetic acid and 4.2 + 3.0% w/w for 10 g L -1 acetic acid) were higher than in raw activated sludge (1-2% w/w). The fatty acid profiles of the accumulated lipids were similar with conventional plant oil biodiesel feedstocks. Conclusions: Acetic acid enhanced biomass production by activated sludge at high levels but reduced lipid production. Further studies are needed to enhance acetic acid utilization by activated sludge microorganisms for lipid biosynthesis.

pH-dependent biotransformation of ionizable organic micropollutants in activated sludge.

Science.gov (United States)

Gulde, Rebekka; Helbling, Damian E; Scheidegger, Andreas; Fenner, Kathrin

2014-12-02

Removal of micropollutants (MPs) during activated sludge treatment can mainly be attributed to biotransformation and sorption to sludge flocs, whereby the latter process is known to be of minor importance for polar organic micropollutants. In this work, we investigated the influence of pH on the biotransformation of MPs with cationic-neutral speciation in an activated sludge microbial community. We performed batch biotransformation, sorption control, and abiotic control experiments for 15 MPs with cationic-neutral speciation, one control MP with neutral-anionic speciation, and two neutral MPs at pHs 6, 7, and 8. Biotransformation rate constants corrected for sorption and abiotic processes were estimated from measured concentration time series with Bayesian inference. We found that biotransformation is pH-dependent and correlates qualitatively with the neutral fraction of the ionizable MPs. However, a simple speciation model based on the assumption that only the neutral species is efficiently taken up and biotransformed by the cells tends to overpredict the effect of speciation. Therefore, additional mechanisms such as uptake of the ionic species and other more complex attenutation mechanisms are discussed. Finally, we observed that the sorption coefficients derived from our control experiments were small and showed no notable pH-dependence. From this we conclude that pH-dependent removal of polar, ionizable organic MPs in activated sludge systems is less likely an effect of pH-dependent sorption but rather of pH-dependent biotransformation. The latter has the potential to cause marked differences in the removal of polar, ionizable MPs at different operational pHs during activated sludge treatment.

Inhibition of Anaerobic Phosphate Release by Nitric Oxide in Activated Sludge

Science.gov (United States)

Van Niel, E. W. J.; Appeldoorn, K. J.; Zehnder, A. J. B.; Kortstee, G. J. J.

1998-01-01

Activated sludge not containing significant numbers of denitrifying, polyphosphate [poly(P)]-accumulating bacteria was grown in a fill-and-draw system and exposed to alternating anaerobic and aerobic periods. During the aerobic period, poly(P) accumulated up to 100 mg of P · g of (dry) weight. When portions of the sludge were incubated anaerobically in the presence of acetate, 80 to 90% of the intracellular poly(P) was degraded and released as orthophosphate. Degradation of poly(P) was mainly catalyzed by the concerted action of polyphosphate:AMP phosphotransferase and adenylate kinase, resulting in ATP formation. In the presence of 0.3 mM nitric oxide (NO) in the liquid-phase release of phosphate, uptake of acetate, formation of poly-β-hydroxybutyrate, utilization of glycogen, and formation of ATP were severely inhibited or completely abolished. In cell extracts of the sludge, adenylate kinase activity was completely inhibited by 0.15 mM NO. The nature of this inhibition was probably noncompetitive, similar to that with hog adenylate kinase. Activated sludge polyphosphate glucokinase was also completely inhibited by 0.15 mM NO. It is concluded that the inhibitory effect of NO on acetate-mediated phosphate release by the sludge used in this study is due to the inhibition of adenylate kinase in the phosphate-releasing organisms. The inhibitory effect of nitrate and nitrite on phosphate release is probably due to their conversion to NO. The lack of any inhibitory effect of NO on adenylate kinase of the poly(P)-accumulating Acinetobacter johnsonii 210A suggests that this type of organism is not involved in the enhanced biological phosphate removal by the sludges used. PMID:9687452

Major growth in coke production takes place

International Nuclear Information System (INIS)

Swain, E.J.

1991-01-01

U.S. petroleum coke production has increased 64% during the 10-year period from 1980 to 1990. This dramatic rise makes it timely to discuss the history and future of U.S. coking capacity, production, and processing. The article covers the properties and uses of the various grades of petroleum coke, as well as pricing and market trends

IDENTIFICATION AND ECOPHYSIOLOGY OF ACTIVE DENITRIFIERS IN ACTIVATED SLUDGE

DEFF Research Database (Denmark)

Hansen, Aviaja Anna; Le-Quy, Vang; Nielsen, Kåre Lehmann

reactor studies. To obtain better identification of active denitrifying communities in full-scale wastewater treatment plants (WWTPs) we applied DNA-SIP with 13C-labelled substrates, and RT-PCR of expressed denitrification genes (nirS, nirK and nosZ) upon various substrate-inductions. To come around...... were determined with quantitative FISH, while their active metabolic pathways were investigated directly in activated sludge with a tag-based metatranscriptomic approach under acetate-utilizing and denitrifying conditions. The different methods revealed a majority of denitrifiers in all WWTPs belonging...

The effect of operational conditions on the sludge specific methanogenic activity and sludge biodegradability

NARCIS (Netherlands)

Leitao, R.; Santaellla, S.T.; Haandel, van A.C.; Zeeman, G.; Lettinga, G.

2009-01-01

The effects of hydraulic retention time (HRT) and influent COD concentration (CODInf) on Specific Methanogenic Activity (SMA) and the biodegradability of an anaerobic sludge need to be elucidated because of the discordant results available in literature. This information is important for the

Converting a Microwave Oven into a Plasma Reactor: A Review

Directory of Open Access Journals (Sweden)

Victor J. Law

2018-01-01

Full Text Available This paper reviews the use of domestic microwave ovens as plasma reactors for applications ranging from surface cleaning to pyrolysis and chemical synthesis. This review traces the developments from initial reports in the 1980s to today’s converted ovens that are used in proof-of-principle manufacture of carbon nanostructures and batch cleaning of ion implant ceramics. Information sources include the US and Korean patent office, peer-reviewed papers, and web references. It is shown that the microwave oven plasma can induce rapid heterogeneous reaction (solid to gas and liquid to gas/solid plus the much slower plasma-induced solid state reaction (metal oxide to metal nitride. A particular focus of this review is the passive and active nature of wire aerial electrodes, igniters, and thermal/chemical plasma catalyst in the generation of atmospheric plasma. In addition to the development of the microwave oven plasma, a further aspect evaluated is the development of methodologies for calibrating the plasma reactors with respect to microwave leakage, calorimetry, surface temperature, DUV-UV content, and plasma ion densities.

Study and modelling of deactivation by coke in catalytic reforming of hydrocarbons on Pt-Sn/Al{sub 2}O{sub 3} catalyst; La microbalance inertielle: etude et modelisation cinetique de la desactivation par le coke en reformage catalytique des hydrocarbures sur catalyseur Pt-Sn/Al{sub 2}O{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Mathieu-Deghais, S.

2004-07-01

Catalytic reforming is the refining process that produces gasoline with a high octane number. During a reforming operation, undesired side reactions promote the formation of carbon deposits (coke) on the surface of the catalyst. As the reactions proceed, the coke accumulation leads to a progressive decrease of the catalyst activity and to a change in its selectivity. Getting this phenomenon under control is interesting to optimize the industrial plants. This work aims to improve the comprehension and the modeling of coke formation and its deactivating effect on reforming reactions, while working under conditions chosen within a range as close as possible to the industrial conditions of the regenerative process. The experimental study is carried out with a micro unit that is designed to observe simultaneously the coke formation and its influence on the catalyst activity. A vibrational microbalance reactor (TEOM - Tapered Element Oscillating Microbalance) is used to provide continuous monitoring of coke. On-line gas chromatography is used to observe the catalyst activity and selectivity as a function of the coke content. The coking experiments are performed on a fresh Pt-Sn/alumina catalyst, with mixtures of hydrocarbon molecules of 7 carbon atoms as hydrocarbon feeds. The coking tests permitted to highlight the operating parameters that may affect the amount of coke, and to identify the hydrocarbon molecules that behave as coke intermediate. A kinetic model for coke formation could be developed through the compilation of these results. The catalytic activity analysis permitted to point out the coke effect on both of the active phases of the catalyst, to construct a simplified reforming kinetic model that simulates the catalyst activity under the reforming conditions, and to quantify deactivation via deactivation functions. (author)

Effects of mechanical disintegration of activated sludge on the activity of nitrifying and denitrifying bacteria and phosphorus accumulating organisms.

Science.gov (United States)

Zubrowska-Sudol, Monika; Walczak, Justyna

2014-09-15

The purpose of the study was to analyse the impact of hydrodynamic disintegration of thickened excess activated sludge, performed at different levels of energy density (70, 140 and 210 kJ/L), on the activity of microorganisms involved in nutrient removal from wastewater, i.e. nitrifiers, denitrifiers and phosphorus accumulating organisms (PAOs). Ammonium and nitrogen utilisation rates and phosphorus release rates for raw and disintegrated sludge were determined using batch tests. The experiment also included: 1) analysis of organic and nutrient compound release from activated sludge flocs, 2) determination of the sludge disintegration degree (DD), and 3) evaluation of respiratory activity of the biomass by using the oxygen uptake rate (OUR) batch test. It was shown that the activity degree of the examined groups of microorganisms depended on energy density and related sludge disintegration degree, and that inactivation of individual groups of microorganisms occurred at different values of DD. Least resistant to the destruction of activated sludge flocs turned out to be phosphorus accumulating organisms, while the most resistant were denitrifiers. A decrease of 20-40% in PAO activity was noted already at DD equal to 3-5%. The threshold values of DD, after crossing which the inactivation of nitrifiers and denitrifiers occurred, were equal to 8% and 10%, respectively. At lesser DD values an increase in the activity of these groups of microorganisms was observed, averaging 20.2-41.7% for nitrifiers and 9.98-36.3% for denitrifiers. Copyright © 2014 Elsevier Ltd. All rights reserved.

Genesis of natural cokes: Some Indian examples

Energy Technology Data Exchange (ETDEWEB)

Singh, Ashok K.; Sharma, Mamta [Central Institute of Mining and Fuel Research, Dhanbad, PIN-828108 (India); Singh, Mahendra P. [Banaras Hindu University, Varanasi, PIN-221005 (India)

2008-06-13

In Indian coalfields huge amounts of natural coke have been produced due to magmatic intrusions. Jharia Coalfield in eastern part of India alone contains approximately 2000 Mt of baked coking coal as a consequence of these intrusions in the form of discordant and concordant bodies. This paper is an effort to investigate the effect of carbonization in two intrusion affected coal seams of Ena (seam XIII) and Alkusa (seam XIV) collieries of Jharia Coalfield. Natural coke is derived from coking coal under in-situ conditions due to intense magmatic induced heat and overburden pressure. Natural coke is characterized by the presence of low volatile matter and high ash contents and organic constituents showing isotropy and anisotropy. Through physical, petrographic and chemical properties of natural coke or 'jhama' as determined by various methods it has been established that the reactives in the unaltered coals (vitrinite, liptinite, pseudovitrinite, reactive semifusinite, etc.) are < 25.0 vol.%, moisture < 2.5%, volatile matter < 15.0% and hydrogen < 4.0%. The temperatures attained in the coal seams have been deciphered using some standard models, which indicate that a temperature {proportional_to} 1000 C was attained. This produced huge amount of anisotropic and deposited carbons. An attempt has been made to understand the factors that influence the genesis of natural coke and heat altered maceral products in coals in Indian coalfields. (author)

Anaerobic bioleaching of metals from waste activated sludge

KAUST Repository

Meulepas, Roel J W; Gonzalez-Gil, Graciela; Teshager, Fitfety Melese; Witharana, Ayoma; Saikaly, Pascal; Lens, Piet Nl L

2015-01-01

Heavy metal contamination of anaerobically digested waste activated sludge hampers its reuse as fertilizer or soil conditioner. Conventional methods to leach metals require aeration or the addition of leaching agents. This paper investigates whether

Full-scale effects of addition of sludge from water treatment stations into processes of sewage treatment by conventional activated sludge.

Science.gov (United States)

Luiz, Marguti André; Sidney Seckler, Ferreira Filho; Passos, Piveli Roque

2018-06-01

An emerging practice for water treatment plant (WTP) sludge is its disposal in wastewater treatment plants (WWTP), an alternative that does not require the installation of sludge treatment facilities in the WTP. This practice can cause both positive and negative impacts in the WWTP processes since the WTP sludge does not have the same characteristics as domestic wastewater. This issue gives plenty of information in laboratory and pilot scales, but lacks data from full-scale studies. The main purpose of this paper is to study the impact of disposing sludge from the Rio Grande conventional WTP into the ABC WWTP, an activated sludge process facility. Both plants are located in São Paulo, Brazil, and are full-scale facilities. The WTP volumetric flow rate (4.5 m³/s) is almost three times that of WWTP (1.6 m³/s). The data used in this study came from monitoring the processes at both plants. The WWTP liquid phase treatment analysis included the variables BOD, COD, TSS, VSS, ammonia, total nitrogen, phosphorus and iron, measured at the inlet, primary effluent, mixed liquor, and effluent. For the WWTP solids treatment, the parameters tested were total and volatile solids. The performance of the WWTP process was analyzed with and without sludge addition: 'without sludge' in years 2005 and 2006 and 'with sludge' from January 2007 to March 2008. During the second period, the WTP sludge addition increased the WWTP removal efficiencies for solids (93%-96%), organic matter (92%-94% for BOD) and phosphorus (52%-88%), when compared to the period 'without sludge'. These improvements can be explained by higher feed concentrations combined to same or lower effluent concentrations in the 'with sludge' period. No critical negative impacts occurred in the sludge treatment facilities, since the treatment units absorbed the extra solids load from the WTP sludge. Copyright © 2018 Elsevier Ltd. All rights reserved.

Impact of solid retention time and nitrification capacity on the ability of activated sludge to remove pharmaceuticals

DEFF Research Database (Denmark)

Falås, Per; Andersen, Henrik Rasmus; Ledin, Anna

2012-01-01

Removal of five acidic pharmaceuticals (ibuprofen, ketoprofen, naproxen, diclofenac and clofibric acid) by activated sludge from five municipal activated sludge treatment processes, with various sludge ages and nitrification capacities, was assessed through batch experiments. The increase...... in aerobic sludge age from 1-3 to 7 days seemed to be critical for the removal of naproxen and ketoprofen, with markedly higher rates of removal at sludge ages of 7 days or more. No removal was shown for diclofenac and clofibric acid, while high rates were observed for ibuprofen in all investigated sludges...

Nitrate control strategies in an activated sludge wastewater treatment process

Energy Technology Data Exchange (ETDEWEB)

Shen, Wenhao; Tao, Erpan; Chen, Xiaoquan; Liu, Dawei [South China University of Technology, Guangzhou (China); Liu, Hongbin [Kyung Hee University, Yongin (Korea, Republic of)

2014-03-15

We studied nitrate control strategies in an activated sludge wastewater treatment process (WWTP) based on the activated sludge model. Two control strategies, back propagation for proportional-integral-derivative (BP-PID) and adaptive-network based fuzzy inference systems (ANFIS), are applied in the WWTP. The simulation results show that the simple local constant setpoint control has poor control effects on the nitrate concentration control. However, the ANFIS (4*1) controller, which considers not only the local constant setpoint control of the nitrate concentration, but also three important indices in the effluent--ammonia concentration, total suspended sludge concentration and total nitrogen concentration--demonstrates good control performance. The results also prove that ANFIS (4*1) controller has better control performance than that of the controllers PI, BP-PID and ANFIS (2*1), and that the ANFIS (4*1) controller is effective in improving the effluent quality and maintaining the stability of the effluent quality.

Flash hydropyrolysis of bituminous coal . III. Research on flash hydropyrolysis tar

Energy Technology Data Exchange (ETDEWEB)

Dong, M.; Zhu, Z.; He, Y.; Ding, N.; Tang, L. [East China University of Science and Technology, Shanghai (China)

2000-02-01

Tar sample obtained by flash hydropyrolysis (FHP) from Dongshen coal at high pressure entrained reactor was investigated. An effect of flash hydropyrolysis temperature on the main components in tar was studied and the quality of the tar was compared with high temperature coke oven tar. The results showed that: the yields of liquid hydrocarbon in FHP tar were more than 15%, which is twofold of that in coke oven tar; the FHP tar has high oil fraction and low pitch; high phenol components and pure condensed polycyclic aromatic hydrocarbon, and low aliphatic hydrocarbon. The components of the FHP tar were simpler than that of high temperature coke oven tar. Therefore, FHP has improved the quantity and quality of tar. 11 refs., 3 figs., 5 tabs.

Anaerobic co-digestion of waste activated sludge and greasy sludge from flotation process: Batch versus CSTR experiments to investigate optimal design

OpenAIRE

Girault , R.; Bridoux , G.; Nauleau , F.; Poullain , C.; Buffet , J.; Peu , P.; Sadowski , A.G.; Béline , F.

2012-01-01

In this study, the maximum ratio of greasy sluvdge to incorporate with waste activated sludge was investigated in batch and CSTR experiments. In batch experiments, inhibition occurred with a greasy sludge ratio of more than 20-30% of the feed COD. In CSTR experiments, the optimal greasy sludge ratio was 60% of the feed COD and inhibition occurred above a ratio of 80%. Hence, batch experiments can predict the CSTR yield when the degradation phenomenon are additive but cannot be used to determi...

Tetrazolium Reduction-Malachite Green Method for Assessing the Viability of Filamentous Bacteria in Activated Sludge

Science.gov (United States)

Bitton, Gabriel; Koopman, Ben

1982-01-01

A method was developed to assess the activity of filamentous bacteria in activated sludge. It involves the incubation of activated sludge with 2(p-iodophenyl)-3-(p-nitrophenyl)-5-phenyl tetrazolium chloride followed by staining with malachite green. Both cells and 2(p-iodophenyl)-3-(p-nitrophenyl)-5-phenyl tetrazolium chloride-formazan crystals can be observed in prepared specimens by using bright-field microscopy. This procedure allowed us to distinguish between inactive and actively metabolizing filaments after chlorine application to control the bulking of activated sludge. Images PMID:16345999

Biodegradation of triclosan and formation of methyl-triclosan in activated sludge under aerobic conditions

DEFF Research Database (Denmark)

Chen, Xijuan; Nielsen, Jeppe Lund; Furgal, Karolina

2011-01-01

of triclosan- methyl was investigated in activated sludge from a standard activated sludge WWTP equipped with enhanced biological phosphorus removal. The removal was found to occur mainly under aerobic conditions while under anoxic (nitrate reducing) and anaerobic conditions rather low removal rates were...... determined. In a laboratory-scale activated sludge reactor 75% of the triclosan was removed under aerobic conditions within 150 h, while no removal was observed under anaerobic or anoxic conditions. One percent of the triclosan was converted to triclosan-methyl under aerobic conditions, less under anoxic...

NO{sub x} reduction by coke deposited on Pt/Al{sub 2}O{sub 3} in an oxidizing medium; Elimination des NO{sub x} par le coke depose sur Pt/Al{sub 2}O{sub 3} en milieu oxydant

Energy Technology Data Exchange (ETDEWEB)

Lunati, S

1997-12-12

NO{sub x} reduction by coke deposited on Pt/Al{sub 2}O{sub 3} was studied in excess oxygen. Continuous analysis of the effluent was performed with a mass spectrometer. The coking reaction was carried out under reducing conditions with two different coking agents: cyclopentane and heptanal. In general, NO{sub x} reduction by coke deposited on Pt/Al{sub 2}O{sub 3} occurs in a wide temperature range (200 deg Ccoke reducing ability and the temperature window depend closely on the chemical nature of the carbon deposits. Thereby, a coke made from heptanal which contains oxygenated functions (carbonyl and hydroxyl groups) within the carbon structure, is more selective and reduce NO{sub x} at lower temperature than a coke made from cyclopentane which does not contain these functional groups. Based on our results, we proposed a `dual-site` reaction for NO{sub x} reduction on coked Pt/Al{sub 2}O{sub 3} catalyst. Platinum allows O{sub 2} activation by dissociative adsorption, and NO{sub 2} formation by oxidation of NO. NO{sub x} reduction occurs on carbon deposits. Reaction between NO{sub x} and coke leads to the formation of N-containing species which are decomposed in CI{sub 2}, H{sub 2}O, N{sub 2} and N{sub 2}O by reaction with activated O{sub 2}. (author) 205 refs.

The influence of microporosity on resistance and carboxyreactivity of cokes

Energy Technology Data Exchange (ETDEWEB)

Medek, J.; Weishauptova, Z. [Academy of Sciences, Prague (Czech Republic). Inst. of Rock Structure and Mechanics

1997-12-31

Large sample collection of metallurgical cokes from Ostrava-Karvina coking plants, were used for correlation of the resistivity of the coke matter (carbon solid phase plus micropores) and carboxyreactivity of cokes with the value of microporosity. It results, from this correlation, that the characteristic values of the two mentioned quantities appartain to the solid phase of all metallurgical cokes studied, while the individual values of these quantities are caused by the different microporosity of the coke matter. The microporosity as a structure characteristic is a consequence of the discontinuity of the coke solid phase and can be quantitatively expressed as the degree of solid phase dispersion. (orig.)

Lipase and protease extraction from activated sludge

DEFF Research Database (Denmark)

Gessesse, Amare; Dueholm, Thomas; Petersen, Steffen B.

2003-01-01

of gentle and efficient enzyme extraction methods from environmental samples is very important. In this study we present a method for the extraction of lipases and proteases from activated sludge using the non-ionic detergent Triton X-100, EDTA, and cation exchange resin (CER), alone or in combination...

Coke fouling monitoring by electrical resistivity

Energy Technology Data Exchange (ETDEWEB)

Bombardelli, Clovis; Mari, Livia Assis; Kalinowski, Hypolito Jose [Universidade Tecnologica Federal do Parana (UTFPR), Curitiba, PR (Brazil). Programa de Pos-Graduacao em Engenharia Eletrica e Informatica Industrial (CPGEI)

2008-07-01

An experimental method to simulate the growth of the coke fouling that occurs in the oil processing is proposed relating the thickness of the encrusted coke to its electrical resistivity. The authors suggest the use of the fouling electrical resistivity as a transducer element for determining its thickness. The sensor is basically two electrodes in an electrically isolated device where the inlay can happen in order to compose a purely resistive transducer. Such devices can be easily constructed in a simple and robust form with features capable to face the high temperatures and pressures found in relevant industrial processes. For validation, however, it is needed a relationship between the electrical resistivity and the fouling thickness, information not yet found in the literature. The present work experimentally simulates the growth of a layer of coke on an electrically insulating surface, equipped with electrodes at two extremities to measure the electrical resistivity during thermal cracking essays. The method is realized with a series of consecutive runs. The results correlate the mass of coke deposited and its electrical resistivity, and it can be used to validate the coke depositions monitoring employing the resistivity as a control parameter. (author)

Fundamentals of Delayed Coking Joint Industry Project

Energy Technology Data Exchange (ETDEWEB)

Michael Volk; Keith Wisecarver

2003-09-26

Delayed coking evolved steadily over the early to mid 1900s to enable refiners to convert high boiling, residual petroleum fractions to light products such as gasoline. Pound for pound, coking is the most energy intensive of any operation in a modern refinery. Large amounts of energy are required to heat the thick, poor-quality petroleum residuum to the 900 to 950 degrees F required to crack the heavy hydrocarbon molecules into lighter, more valuable products. One common misconception of delayed coking is that the product coke is a disadvantage. Although coke is a low valued (near zero economic value) byproduct, compared to transportation fuels, there is a significant worldwide trade and demand for coke as it is an economical fuel. Coke production has increased steadily over the last ten years, with further increases forecast for the foreseeable future. Current domestic production is near 111,000 tons per day. A major driving force behind this increase is the steady decline in crude quality available to refiners. Crude slates are expected to grow heavier with higher sulfur contents while environmental restrictions are expected to significantly reduce the demand for high-sulfur residual fuel oil. Light sweet crudes will continue to be available and in even greater demand than they are today. Refiners will be faced with the choice of purchasing light sweet crudes at a premium price, or adding bottom of the barrel upgrading capability, through additional new investments, to reduce the production of high-sulfur residual fuel oil and increase the production of low-sulfur distillate fuels. A second disadvantage is that liquid products from cokers frequently are unstable, i.e., they rapidly form gum and sediments. Because of intermediate investment and operating costs, delayed coking has increased in popularity among refiners worldwide. Based on the 2000 Worldwide Refining Survey published in the Oil and Gas, the delayed coking capacity for 101 refineries around the world

Accurate evaluation for the biofilm-activated sludge reactor using graphical techniques

Science.gov (United States)

Fouad, Moharram; Bhargava, Renu

2018-05-01

A complete graphical solution is obtained for the completely mixed biofilm-activated sludge reactor (hybrid reactor). The solution consists of a series of curves deduced from the principal equations of the hybrid system after converting them in dimensionless form. The curves estimate the basic parameters of the hybrid system such as suspended biomass concentration, sludge residence time, wasted mass of sludge, and food to biomass ratio. All of these parameters can be expressed as functions of hydraulic retention time, influent substrate concentration, substrate concentration in the bulk, stagnant liquid layer thickness, and the minimum substrate concentration which can maintain the biofilm growth in addition to the basic kinetics of the activated sludge process in which all these variables are expressed in a dimensionless form. Compared to other solutions of such system these curves are simple, easy to use, and provide an accurate tool for analyzing such system based on fundamental principles. Further, these curves may be used as a quick tool to get the effect of variables change on the other parameters and the whole system.

Coke Formation During Hydrocarbons Pyrolysis. Part One: Steam Cracking Formation de coke pendant la pyrolise des hydrocarbures. Première partie : vapocraquage

Directory of Open Access Journals (Sweden)

Weill J.

2006-11-01

Full Text Available Thermal cracking is always accompanied by coke formation, which becomes deposited on the wall and limits heat transfers in the reactor while increasing pressure drops and possibly even plugging up the reactor. This review article covers undesirable coking operations in steam craking reactors. These coking reactions may take place in the gas phase and/or on the surface of the reactor, with coke being produced during pyrolysis by a complex mechanism that breaks down into a catalytic sequence and a noncatalytic sequence. After a brief description of different experimental set-ups used to measure the coke deposition, on the basis of research described in the literature, the different factors and their importance for coke formation are listed. In particular, we describe the effects of surface properties of stainless-steel and quartz reactors as well as the influence of the cracked feedstock, of temperature, of dilution, of residence time and of the conversion on coke deposition. Some findings about the morphology of coke are described and linked to formation mechanisms. To illustrate this review, some particularly interesting research is referred to concerning models developed to assess coke formation during propane steam cracking. Le craquage thermique est toujours accompagné de la formation de coke qui, en se déposant à la paroi, limite les transferts de chaleur au réacteur, augmente les pertes de charges et même peut boucher celui-ci. Cet article fait le point sur les réactions indésirables de cokage dans les réacteurs de vapocraquage. Ces réactions de cokage peuvent avoir lieu en phase gazeuse et/ou sur la surface du réacteur, le coke étant produit pendant la pyrolyse par un mécanisme complexe qui se décompose en une séquence catalytique et une séquence non catalytique. Après une brève présentation des différents montages expérimentaux utilisés pour mesurer le dépôt de coke, il est mentionné, à partir de travaux de la

Use of hydrodynamic disintegration to accelerate anaerobic digestion of surplus activated sludge.

Science.gov (United States)

Grübel, Klaudiusz; Machnicka, Alicja

2009-12-01

Hydrodynamic disintegration of activated sludge resulted in organic matter and polymers transfer from the solid phase into the liquid phase. Disintegration by hydrodynamic cavitation had a positive effect on the degree and rate of excess sludge anaerobic digestion. Also, addition of a part of anaerobic digested sludge containing adapted microorganisms resulted in acceleration of the process. The disruption of cells of foam microorganisms and addition to the digestion process led to an increase of biogas production.

Aged refuse enhances anaerobic digestion of waste activated sludge.

Science.gov (United States)

Zhao, Jianwei; Gui, Lin; Wang, Qilin; Liu, Yiwen; Wang, Dongbo; Ni, Bing-Jie; Li, Xiaoming; Xu, Rui; Zeng, Guangming; Yang, Qi

2017-10-15

In this work, a low-cost alternative approach (i.e., adding aged refuse (AR) into waste activated sludge) to significantly enhance anaerobic digestion of sludge was reported. Experimental results showed that with the addition dosage of AR increasing from 0 to 400 mg/g dry sludge soluble chemical oxygen demand (COD) increased from 1150 to 5240 mg/L at the digestion time of 5 d, while the maximal production of volatile fatty acids (VFA) increased from 82.6 to 183.9 mg COD/g volatile suspended solids. Although further increase of AR addition decreased the concentrations of both soluble COD and VFA, their contents in these systems with AR addition at any concentration investigated were still higher than those in the blank, which resulted in higher methane yields in these systems. Mechanism studies revealed that pertinent addition of AR promoted solubilization, hydrolysis, and acidogenesis processes and did not affect methanogenesis significantly. It was found that varieties of enzymes and anaerobes in AR were primary reason for the enhancement of anaerobic digestion. Humic substances in AR benefited hydrolysis and acidogenesis but inhibited methanogenesis. The effect of heavy metals in AR on sludge anaerobic digestion was dosage dependent. Sludge anaerobic digestion was enhanced by appropriate amounts of heavy metals but inhibited by excessive amounts of heavy metals. The relative abundances of microorganisms responsible for sludge hydrolysis and acidogenesis were also observed to be improved in the system with AR addition, which was consistent with the performance of anaerobic digestion. Copyright © 2017 Elsevier Ltd. All rights reserved.

On-line determination of moisture in coke on conveyor belts

International Nuclear Information System (INIS)

Millen, M.J.; Rafter, P.T.; Sowerby, B.D.

1988-01-01

A fast neutron and γ-ray transmission technique is being developed for the on-line determination of moisture in coke on conveyor belts. Calculations show that the technique is capable of determining coke moisture to within 0.3 wt% for coke thicknesses down to 50 mm provided that count rates are measured to within 0.1% relative. Laboratory measurements on static and moving coke samples showed that coke moisture can be determined to within 0.25 and 0.45 wt% for crushed and lump coke, respectively. It is planned to carry out a long-term plant trial of the technique on lump coke feed to the No. 3 blast furnace at BHP, Newcastle, NSW, Australia. (author)

Transesterification of Waste Activated Sludge for Biosolids Reduction and Biodiesel Production.

Science.gov (United States)

Maeng, Min Ho; Cha, Daniel K

2018-02-01

  Transesterification of waste activated sludge (WAS) was evaluated as a cost-effective technique to reduce excess biosolids and recover biodiesel feedstock from activated sludge treatment processes. A laboratory-scale sequencing batch reactor (SBR) was operated with recycling transesterification-treated WAS back to the aeration basin. Seventy percent recycling of WAS resulted in a 48% reduction of excess biosolids in comparison with a conventional SBR, which was operated in parallel as the control SBR. Biodiesel recovery of 8.0% (dried weight basis) was achieved at an optimum transesterification condition using acidic methanol and xylene as cosolvent. Average effluent soluble chemical oxygen demand (COD) and total suspended solids (TSS) concentrations from the test SBR and control SBR were comparable, indicating that the recycling of transesterification-treated WAS did not have detrimental effect on the effluent quality. This study demonstrated that transesterification and recycling of WAS may be a feasible technique for reducing excess biosolids, while producing valuable biodiesel feedstock from the activated sludge process.

Adsorption of mercury by activated carbon prepared from dried sewage sludge in simulated flue gas.

Science.gov (United States)

Park, Jeongmin; Lee, Sang-Sup

2018-04-25

Conversion of sewage sludge to activated carbon is attractive as an alternative method to ocean dumping for the disposal of sewage sludge. Injection of activated carbon upstream of particulate matter control devices has been suggested as a method to remove elemental mercury from flue gas. Activated carbon was prepared using various activation temperatures and times and was tested for their mercury adsorption efficiency using lab-scale systems. To understand the effect of the physical property of the activated carbon, its mercury adsorption efficiency was investigated as a function of their Brunauer-Emmett-Teller (BET) surface area. Two simulated flue gas conditions: (1) without hydrogen chloride (HCl) and (2) with 20 ppm HCl, were used to investigate the effect of flue gas composition on the mercury adsorption capacity of activated carbon. Despite very low BET surface area of the prepared sewage sludge activated carbons, their mercury adsorption efficiencies were comparable under both simulated flue gas conditions to those of pinewood and coal activated carbons. After injecting HCl into the simulated flue gas, all sewage sludge activated carbons demonstrated high adsorption efficiencies, i.e., more than 87%, regardless of their BET surface area. IMPLICATIONS We tested activated carbons prepared from dried sewage sludge to investigate the effect of their physical properties on their mercury adsorption efficiency. Using two simulated flue gas conditions, we conducted mercury speciation for the outlet gas. We found that the sewage sludge activated carbon had comparable mercury adsorption efficiency to pinewood and coal activated carbons, and the presence of HCl minimized the effect of physical property of the activated carbon on its mercury adsorption efficiency.

Chitosan use in chemical conditioning for dewatering municipal-activated sludge.

Science.gov (United States)

Zemmouri, H; Mameri, N; Lounici, H

2015-01-01

This work aims to evaluate the potential use of chitosan as an eco-friendly flocculant in chemical conditioning of municipal-activated sludge. Chitosan effectiveness was compared with synthetic cationic polyelectrolyte Sedipur CF802 (Sed CF802) and ferric chloride (FeCl₃). In this context, raw sludge samples from Beni-Messous wastewater treatment plant (WWTP) were tested. The classic jar test method was used to condition sludge samples. Capillary suction time (CST), specific resistance to filtration (SRF), cakes dry solid content and filtrate turbidity were analyzed to determine filterability, dewatering capacity of conditioned sludge and the optimum dose of each conditioner. Data exhibit that chitosan, FeCl₃and Sed CF802 improve sludge dewatering. Optimum dosages of chitosan, Sed CF802 and FeCl₃allowing CST values of 6, 5 and 9 s, were found, respectively, between 2-3, 1.5-3 and 6 kg/t ds. Both polymers have shown faster water removal with more permeable sludge. SRF values were 0.634 × 10¹², 0.932 × 10¹² and 2 × 10¹² m/kg for Sed CF802, chitosan and FeCl₃respectively. A reduction of 94.68 and 87.85% of the filtrate turbidity was obtained with optimal dosage of chitosan and Sed CF802, respectively. In contrast, 54.18% of turbidity abatement has been obtained using optimal dosage of FeCl₃.

Rapid production of metallurgical coke by a pressurized hot-briquetting method. Netsukan kaatsu seikei ni yoru cokes no jinsoku seizo no kokoromi

Energy Technology Data Exchange (ETDEWEB)

Miura, K.; Hayashi, J.; Noguchi, N. (Kyoto University, Kyoto (Japan). Research Laboratory of Carbonaceous Resources Conversion Technology); Hashimoto, K. (Kyoto University, Kyoto (Japan). Faculty of Engineering)

1993-09-20

Rapid production of metallurgical coke from non- and slightly coking coals was studied by pressurized hot-briquetting method. Coal specimens were filled into the mold after pulverizing, and heated at a constant temperature rise rate up to caking temperature under loading pressure to obtain caked coal specimens. Such specimens were then carbonized in nitrogen gas at 800[degree]C. As a result, the coke obtained was superior in compressive strength as compared with commercial cokes, however, its CO2 reactivity was very high requiring heating up to 1,000[degree]C to decrease it, while the reactivity was strongly dependent on coal kind. The optimum processing conditions for slightly coking coal were as follows; loading pressure: 10 [times] 10[sup 5] Pa or more, temperature range under loading pressure: 300-450[degree]C, temperature rise rate: 2-100[degree]C/min, and caking temperature: nearly 500[degree]C. No coke could be produced from coking coals because no volatile matter could be removed from it in a short time under pressure. 13 refs., 8 figs., 1 tab.

Evaluation of activated sludge treatment and settleability in ...

African Journals Online (AJOL)

DRINIE

2003-07-03

Jul 3, 2003 ... separation, on-site applications of such processes (especially fat traps) are often ... edible oil effluent treatment on sludge settleability, floc structure and activity of .... Poor FOG removal was noted in the MLE system as just 7%.

Complete physico-chemical treatment for coke plant effluents.

Science.gov (United States)

Ghose, M K

2002-03-01

Naturally found coal is converted to coke which is suitable for metallurgical industries. Large quantities of liquid effluents produced contain a large amount of suspended solids, high COD, BOD, phenols, ammonia and other toxic substances which are causing serious pollution problem in the receiving water to which they are discharged. There are a large number of coke plants in the vicinity of Jharia Coal Field (JCF). Characteristics of the effluents have been evaluated. The present effluent treatment systems were found to be inadequate. Physico-chemical treatment has been considered as a suitable option for the treatment of coke plant effluents. Ammonia removal by synthetic zeolite, activated carbon for the removal of bacteria, viruses, refractory organics, etc. were utilized and the results are discussed. A scheme has been proposed for the complete physico-chemical treatment, which can be suitably adopted for the recycling, reuse and safe disposal of the treated effluent. Various unit process and unit operations involved in the treatment system have been discussed. The process may be useful on industrial scale at various sites.

Bioproducts for Sludge Reduction in Activated Sludge Systems Treating Oil Refinery Wastewater

Directory of Open Access Journals (Sweden)

Alexandre V.M.F.

2016-03-01

Full Text Available The use of bioproducts that change the cellular metabolism and reduce microbial growth without affecting the organic matter removal is very promising for reducing the amount of sludge in wastewater treatment systems. In this study, two bioproducts were evaluated and compared with a well-known chemical (2,4-DiNitroPhenol – DNP in activated sludge treating petroleum refinery wastewater. In batch experiments, 10 mg/L of DNP, 0.8 mg/L of a bioproduct based on Folic Acid (FA and 10 mg/L of a bioproduct based on Stress Proteins (SP led to 30.6%, 43.2% and 29.8% lower disposal of total solids, respectively. Operating on a continuous regimen, the addition of 10 mg/L of the bioproduct based on SP led to 45.7% lower disposal for 50 days. In all cases, no loss of efficiency in the Chemical Oxygen Demand (COD removal was observed.

Sludge Batch 7B Qualification Activities With SRS Tank Farm Sludge

International Nuclear Information System (INIS)

Pareizs, J.; Click, D.; Lambert, D.; Reboul, S.

2011-01-01

Waste Solidification Engineering (WSE) has requested that characterization and a radioactive demonstration of the next batch of sludge slurry - Sludge Batch 7b (SB7b) - be completed in the Shielded Cells Facility of the Savannah River National Laboratory (SRNL) via a Technical Task Request (TTR). This characterization and demonstration, or sludge batch qualification process, is required prior to transfer of the sludge from Tank 51 to the Defense Waste Processing Facility (DWPF) feed tank (Tank 40). The current WSE practice is to prepare sludge batches in Tank 51 by transferring sludge from other tanks. Discharges of nuclear materials from H Canyon are often added to Tank 51 during sludge batch preparation. The sludge is washed and transferred to Tank 40, the current DWPF feed tank. Prior to transfer of Tank 51 to Tank 40, SRNL typically simulates the Tank Farm and DWPF processes with a Tank 51 sample (referred to as the qualification sample). With the tight schedule constraints for SB7b and the potential need for caustic addition to allow for an acceptable glass processing window, the qualification for SB7b was approached differently than past batches. For SB7b, SRNL prepared a Tank 51 and a Tank 40 sample for qualification. SRNL did not receive the qualification sample from Tank 51 nor did it simulate all of the Tank Farm washing and decanting operations. Instead, SRNL prepared a Tank 51 SB7b sample from samples of Tank 7 and Tank 51, along with a wash solution to adjust the supernatant composition to the final SB7b Tank 51 Tank Farm projections. SRNL then prepared a sample to represent SB7b in Tank 40 by combining portions of the SRNL-prepared Tank 51 SB7b sample and a Tank 40 Sludge Batch 7a (SB7a) sample. The blended sample was 71% Tank 40 (SB7a) and 29% Tank 7/Tank 51 on an insoluble solids basis. This sample is referred to as the SB7b Qualification Sample. The blend represented the highest projected Tank 40 heel (as of May 25, 2011), and thus, the highest

The world coke market. Problems and outlook

International Nuclear Information System (INIS)

Anon.

1998-01-01

Outlooks to the world coke market are considered with regard to supply and demand as well as the current state of capacities for its production in some countries of Asia, Western and Eastern Europe, USA. In experts opinion increase of coke import from China, increase in service life of currently operating coke furnaces, as well as more extensive use of PCI coal mixture are among the most feasible opportunities for its Western consumers [ru

Disintegration of excess activated sludge--evaluation and experience of full-scale applications.

Science.gov (United States)

Zábranská, J; Dohányos, M; Jenícek, P; Kutil, J

2006-01-01

Anaerobic digestion of sewage sludge can be improved by introducing a disintegration of excess activated sludge as a pretreatment process. The disintegration brings a deeper degradation of organic matter and less amount of output sludge for disposal, a higher production of biogas and consequently energy yield, in some cases suppression of digesters foaming and better dewaterability. The full-scale application of disintegration by a lysate-thickening centrifuge was monitored long term in three different WWTPs. The evaluation of contribution of disintegration to biogas production and digested sludge quality was assessed and operational experience is discussed. Increment of specific biogas production was evaluated in the range of 15-26%, organic matter in digested sludge significantly decreased to 48-49%. Results proved that the installation of a disintegrating centrifuge in WWTPs of different sizes and conditions would be useful and beneficial.

The impact of peroxydisulphate and peroxymonosulphate on disintegration and settleability of activated sludge.