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Sample records for coatings electroless nicup

  1. Effect of copper content on the properties of electroless Ni-Cu-P coatings prepared on magnesium alloys

    Science.gov (United States)

    Liu, Junjun; Wang, Xudong; Tian, Zhiyong; Yuan, Ming; Ma, Xijuan

    2015-11-01

    The Ni-Cu-P coatings were obtained by electroless plating method on ZK61M magnesium alloys. The effect of copper content on the properties of electroless Ni-Cu-P coatings on magnesium alloys was further studied. The coatings surface and cross-section morphologies were observed with scanning electron microscope. The crystal structure and corrosion resistance of Ni-Cu-P coatings were evaluated by X-ray diffractometer and electrochemical tests. The experimental results showed that the Ni-Cu-P coatings were uniform and compact, and the corrosion resistance of these coatings was superior to Ni-P coatings owing to the introduction of copper. The crystallinity and compactness of the Ni-Cu-P coatings gradually enhanced with the increasing of copper content in the coatings. The introduction of copper element in the Ni-Cu-P coatings contributes to the formation of passivation film. The Ni-Cu-P coatings with higher corrosion resistance were obtained from the solution with a higher CuSO4 concentration.

  2. Corrosion Resistance of Electroless Ni-Cu-P Ternary Alloy Coatings in Acidic and Neutral Corrosive Mediums

    OpenAIRE

    Mbouillé Cissé; Mohamed Abouchane; Tayeb Anik; Karima Himm; Rida Allah Belakhmima; Mohamed Ebn Touhami; Rachid Touir; Abderrahmane Amiar

    2010-01-01

    Electroless Ni-Cu-P alloy coatings were deposited on the ordinary steel substrate in an acidic hypophosphite-type plating bath. These coatings were characterized by a scanning electron microscope (SEM) and an X-ray diffraction. The micrograph shows that coating presents a nodular aspect and is relatively homogeneous and very smooth. The EDX analysis shows that the coating contains 12 wt.% of phosphorus element with a predominance of nickel element. In addition, the anticorrosion properties of...

  3. Corrosion Resistance of Electroless Ni-Cu-P Ternary Alloy Coatings in Acidic and Neutral Corrosive Mediums

    Directory of Open Access Journals (Sweden)

    Mbouillé Cissé

    2010-01-01

    Full Text Available Electroless Ni-Cu-P alloy coatings were deposited on the ordinary steel substrate in an acidic hypophosphite-type plating bath. These coatings were characterized by a scanning electron microscope (SEM and an X-ray diffraction. The micrograph shows that coating presents a nodular aspect and is relatively homogeneous and very smooth. The EDX analysis shows that the coating contains 12 wt.% of phosphorus element with a predominance of nickel element. In addition, the anticorrosion properties of the Ni-Cu-P coatings in 1 M HCl, 1 M H2SO4, and 3% NaCl solutions were investigated using Tafel polarization curves, electrochemical impedance spectroscopy, and SEM/EDX analysis. The result showed a marginal improvement in corrosion resistance in 3% NaCl solution compared to acidic medium. It also showed that the corrosion mechanism depends on the nature of the solution.

  4. Electroless Deposition of Ni-Cu-P Coatings Containing Nano-Al2O3 Particles and Study of Its Corrosion Protective Behaviour in 0.5 M H2SO4

    Directory of Open Access Journals (Sweden)

    H. Ashassi-Sorkhabi

    2014-01-01

    Full Text Available Ni-Cu-P/nano-Al2O3 composite coatings are prepared on mild steel from an alkaline electroless plating bath containing different concentrations of Al2O3 nanoparticles. The protective effect of codeposited nanoparticles on the corrosion behaviour of the coatings is studied in 0.5 M H2SO4 solution. The electrochemical methods, that is, electrochemical noise (ECN, electrochemical impedance spectroscopy (EIS, and polarization measurements, are used to characterize the corrosion properties of the coatings. The results show that the inclusion of nanosized particles leads to significant improvement of corrosion resistance of the coatings. The highest corrosion resistance is obtained at 20 ppm of nanoparticles concentration in the plating bath. The ECN measurements results are in good agreement with results obtained from two other electrochemical methods after trend removal. The SEM images prove that nano-Al2O3 particles were embedded in the Ni-Cu-P matrix and are dispersed uniformly on the coating surface.

  5. Preparing of Ni-Cu-P Coating

    Science.gov (United States)

    Shumei, Kang

    Ni-Cu-P coating by chemical plating has excellent corrosion resistance,wear resistance, thermal stability and electrical conductivity. In this paper, Ni-Cu-P was prepared by chemical deposition methods, the optimum process of chemical plating Ni-Cu-P. By using scanning electron microscopy(SEM), spectrum analyzer, Autolab workstation on the corrosion resistance of the coating. The results showed that: (1)after the specimen surface chemical plating nickelcopper phosphorus treatment, in the same corrosion potential, the corrosion current density was lower than that of Ni-P coating and substrate materials; (2)had a significant effect on corrosion resistance of quantity of citric acid sodium on nickel copper phosphorus alloy plating, coating corrosion resistance with increasing citric acid sodium content first increased and then decreased, and inaddition level of sodium citrate is 40g/L, the corrosion current density reaches a minimum, 14.51×10-6A/cm2; (3)under the same conditions, the Ni-Cu-P alloy coating pH impact is the biggest,the maximum impedance 1268.05Ω; (4)in the 3.5%NaCl solution, with the change of copper content, the main trend of the corrosion current is decreased first and then increased, and the content of copper in Energy spectrum analysis within 5.18Wt% corrosion current density of a minimum of 14.51×10-6A/cm2, the corrosion resistance. With the increase of Cu content in the coatings, the P content first increased and then decreased in the coating, the content of Ni decreased first and then increased; (5)the best technology:NiSO46H2O, CuSO4 25g/L, 5H2O 0.15g/L, C6H5Na3O7•2H2O 40g/L, NaH2PO2H2O 25g/L, CH3COONa 15g/L, KIO3 0.03g/L, C12H25NaO4SO3 0.01g/L, pH4.75 ± 0.01,temperature 80 ± 1 °C, deposition time of 2h.

  6. Study of electroless Ni Cu P coatings and their anti-corrosion properties

    Science.gov (United States)

    Liu, Y.; Zhao, Q.

    2004-04-01

    Copper content in electroless Ni-Cu-P alloy coatings mainly depends on pH, temperature and Cu 2+ concentration in plating solution and has a significant effect on the corrosion resistance of the coatings. In this paper, the effects of pH, temperature, Cu 2+ concentrations and substrate materials on the deposition rate and the coating compositions were studied. The coating thickness and their compositions were measured using a digital micrometer and an energy dispersive X-ray microanalysis (EDX), respectively. The anti-corrosion properties of the Ni-Cu-P coatings in HCl and NaCl solutions were investigated. The results showed that the corrosion resistance of the Ni-Cu-P alloy coatings was superior to that of electroless Ni-P coatings or copper. The optimal conditions for preparing these corrosion-resistant Ni-Cu-P coatings were obtained.

  7. Effect of CuSO4 Content in the Plating Bath on the Properties of Composites from Electroless Plating of Ni-Cu-P on Birch Veneer

    OpenAIRE

    Bin Hui; Jian Li; Qi Zhao; Tieqiang Liang; Lijuan Wang

    2014-01-01

    A wood-based composite was prepared via simple electroless Ni-Cu-P plating on birch veneer for EMI shielding. The effects of CuSO4•5H2O concentration on the metal deposition, elemental composition, phase structure, surface morphology, wettability, surface resistivity, and shielding effectiveness of coatings were investigated. The coatings were characterized using X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). When the CuSO4•5H2O concen...

  8. A study on reusing of electroless Ni-Cu-P waste solution

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Lee-Sik [Pukyong National University, Pusan(Korea)

    2001-04-30

    Reusing of electroless Ni-Cu-P waste solution was investigated in the plating time, plating rate, solution composition and deposit. Plating time of nickel-catalytic surface took longer than that of zincated-catalytic surface. Initial solution with 50% waste solution additive at batch type was possible to reusing of waste solution. Plating time of initial solution at continuous type took longer 10 times over than that of batch type. Plating time of 50% waste solution additive at continuous type took longer 3.7 times over than that of batch type. Component change of nickel-copper for electroless deposition was greatly affected by deposited inferiority and larger decreased plating rate. (author). 11 refs., 4 tabs., 9 figs.

  9. Electroless Deposition of Ni-Cu-P Coatings Containing Nano-Al2O3 Particles and Study of Its Corrosion Protective Behaviour in 0.5 M H2SO4

    OpenAIRE

    H. Ashassi-Sorkhabi; Aminikia, H.; R. Bagheri

    2014-01-01

    Ni-Cu-P/nano-Al2O3 composite coatings are prepared on mild steel from an alkaline electroless plating bath containing different concentrations of Al2O3 nanoparticles. The protective effect of codeposited nanoparticles on the corrosion behaviour of the coatings is studied in 0.5 M H2SO4 solution. The electrochemical methods, that is, electrochemical noise (ECN), electrochemical impedance spectroscopy (EIS), and polarization measurements, are used to characterize the corrosion properties of the...

  10. Electroless Ni-Cu-P plating onto open cell stainless steel foam

    Science.gov (United States)

    Abdel Aal, A.; Shehata Aly, M.

    2009-04-01

    Metallic foams with a high fraction of porosity, low density and high energy absorption capacity, are a rapidly emerging class of novel ultralightweight materials for various engineering applications. Development of these materials with Ni-Cu-P coatings is expected to widespread their industrial utilizations. This article aims to apply Ni-Cu-P coatings onto open cell stainless steel foams from Ni-P bath containing CuSO 4·5H 2O as a source of Cu ions. Scanning electron microscopy and energy dispersive analysis were used to investigate the microstructure and chemical composition of the deposited coatings, respectively. The influence of CuSO 4·5H 2O addition on the deposition rate, chemical composition and surface morphology of coatings was studied. The corrosion performance of coated foam was examined in 1 M HCl using weight loss technique. The results revealed that wt.% of Cu in deposit increases with CuSO 4·5H 2O concentration, while wt.% of Ni and P is reduced. Better corrosion resistance, finer-grained deposit and lower deposition rate were observed by increasing Cu content into Ni-P matrix.

  11. Electroless Ni-Cu-P plating onto open cell stainless steel foam

    Energy Technology Data Exchange (ETDEWEB)

    Abdel Aal, A., E-mail: foralsayed@gmail.com [Ecole Nationale Superieure de Chimie de Paris, Lab de Physico-Chimie de Surfaces UMR-CNRS 7045, 11, rue Pierre et Marie Curie, 75005 Paris (France); Central Metallurgical Research and Development Institute (CMRDI), P.O. 87, Helwan, Cairo (Egypt); Shehata Aly, M. [Center of Excellence for Research in Engineering Materials, Faculty of Engineering, King Saud University, P.O. Box 800, Riadh 11421 (Saudi Arabia)

    2009-04-15

    Metallic foams with a high fraction of porosity, low density and high energy absorption capacity, are a rapidly emerging class of novel ultralightweight materials for various engineering applications. Development of these materials with Ni-Cu-P coatings is expected to widespread their industrial utilizations. This article aims to apply Ni-Cu-P coatings onto open cell stainless steel foams from Ni-P bath containing CuSO{sub 4}.5H{sub 2}O as a source of Cu ions. Scanning electron microscopy and energy dispersive analysis were used to investigate the microstructure and chemical composition of the deposited coatings, respectively. The influence of CuSO{sub 4}.5H{sub 2}O addition on the deposition rate, chemical composition and surface morphology of coatings was studied. The corrosion performance of coated foam was examined in 1 M HCl using weight loss technique. The results revealed that wt.% of Cu in deposit increases with CuSO{sub 4}.5H{sub 2}O concentration, while wt.% of Ni and P is reduced. Better corrosion resistance, finer-grained deposit and lower deposition rate were observed by increasing Cu content into Ni-P matrix.

  12. Effects of electroless composite plating Ni-Cu-P on the electrochemical properties of La-Mg-Ni-based hydrogen storage alloy

    Science.gov (United States)

    Yang, Shuqin; Liu, Hongping; Han, Shumin; Li, Yuan; Shen, Wenzhuo

    2013-04-01

    In order to improve the overall electrochemical performances of La-Mg-Ni-based hydrogen storage alloy, electroless composite plating Ni-Cu-P treatment was applied to La0.88Mg0.12Ni2.95Mn0.10Co0.55Al0.10 alloy powders. SEM observation showed that the composite treatment resulted in spherical particles more densely depositing on the alloy surface, and subsequently EDS analysis indicated that the particles should be Ni-Cu-P compounds. These particle coatings enhanced the conductivity and the catalytic activity, besides acting as a protective layer, thereby improving the electrochemical properties of the alloy. The discharge capacity of the alloy electrode noticeably increased from 338 mA/g to 361 mA/g. The capacity retention after 200 charge/discharge cycles and the high rate dischargeability (HRD) at 1500 mA/g discharge current density of the alloy electrode increased from 76.0% and 27.7% to 84.8% and 37.0%, respectively. The superior HRD value is believed to be ascribed to the improved kinetics from the compact metallic layers on the surface.

  13. Preparation, Characterization, and Millimeter Wave Attenuation of Carbon Fibers Coated with Ni-Cu-P and Ni-Co-P Alloys

    Science.gov (United States)

    Ye, Mingquan; Li, Zhitao; Wang, Chen; Han, Aijun

    2015-12-01

    Composite carbon fibers (CFs) coated with Ni-X-P (X = Cu, Co, none) alloys were prepared by electroless plating. The morphology, crystal structure, elemental composition, and millimeter wave (MMW) attenuation performance of the alloy-coated CFs were characterized by scanning electron microscopy, x-ray diffractometry, energy-dispersive spectrometry, and microwave attenuation. CFs were coated with a layer of alloy particles. The P content in the Ni-Cu-P or Ni-Co-P-coated alloy was lower than that in the Ni-P alloy, and coating alloy Ni-P was amorphous. Coating alloys exhibited crystal characteristics after Cu or Co introduction. MMW-attenuation performance of alloy-coated CFs showed that the 3 and 8 mm wave-attenuation effects of CF/Ni-Cu-P and CF/Ni-Co-P were better than those of CF/Ni-P and CFs. The 8 mm wave-attenuation values and their increases were larger than those of the 3 mm wave. The MMW-attenuation performance is attributable to the alloy bulk resistivity and P content. The 3 mm wave-attenuation effects of wavelength-coated CF samples were slightly larger than those of the half wavelength samples. An optimal weight gain value existed for the MMW-attenuation performance of alloy-coated CFs.

  14. Surface free energies of electroless Ni-P based composite coatings

    Science.gov (United States)

    Zhao, Q.; Liu, Y.; Abel, E. W.

    2005-02-01

    Surface free energy of a solid surface gives a direct measure of intermolecular interactions at interfaces and has a strong influence on adsorption and adhesion behaviour. However few data are available for the surface free energies of electroless Ni-P based composition coatings. In this paper, the electroless Ni-P, Ni-P-surfactant, Ni-Cu-P, Ni-P-PTFE and Ni-Cu-P-PTFE composite coatings were prepared under various coating conditions. The chemical compositions, surface morphology and thickness of the coatings were measured using an energy dispersive X-ray microanalysis (EDX), a scanning electron microscope (SEM) and a digital micrometer respectively. The contact angles of water, diiodomethane and ethylene glycol on the coatings were measured automatically using dataphysics OCA-20 contact angle analyser. The surface free energy of the coatings and their components (e.g. dispersion, polar or acid/base portions) were calculated using various methods. The experimental results showed that the incorporation of surfactant or PTFE particles into Ni-P matrixes has a significant influence on the surface free energy of the coatings, while the incorporation of copper into Ni-P matrixes has no significant influence on the surface free energy of the coatings.

  15. Surface free energies of electroless Ni-P based composite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Q. [Department of Mechanical Engineering, University of Dundee, Nethergate, Dundee DD1 4HN (United Kingdom)]. E-mail: q.zhao@dundee.ac.uk; Liu, Y. [Department of Mechanical Engineering, University of Dundee, Nethergate, Dundee DD1 4HN (United Kingdom); Abel, E.W. [Department of Mechanical Engineering, University of Dundee, Nethergate, Dundee DD1 4HN (United Kingdom)

    2005-02-15

    Surface free energy of a solid surface gives a direct measure of intermolecular interactions at interfaces and has a strong influence on adsorption and adhesion behaviour. However few data are available for the surface free energies of electroless Ni-P based composition coatings. In this paper, the electroless Ni-P, Ni-P-surfactant, Ni-Cu-P, Ni-P-PTFE and Ni-Cu-P-PTFE composite coatings were prepared under various coating conditions. The chemical compositions, surface morphology and thickness of the coatings were measured using an energy dispersive X-ray microanalysis (EDX), a scanning electron microscope (SEM) and a digital micrometer respectively. The contact angles of water, diiodomethane and ethylene glycol on the coatings were measured automatically using dataphysics OCA-20 contact angle analyser. The surface free energy of the coatings and their components (e.g. dispersion, polar or acid/base portions) were calculated using various methods. The experimental results showed that the incorporation of surfactant or PTFE particles into Ni-P matrixes has a significant influence on the surface free energy of the coatings, while the incorporation of copper into Ni-P matrixes has no significant influence on the surface free energy of the coatings.

  16. Electroless Ni-Cu-P/nano-graphite composite coatings for bipolar plates of proton exchange membrane fuel cells

    Science.gov (United States)

    Lee, Cheng-Kuo

    2012-12-01

    This study evaluates the effects of an electroless Ni-Cu-P/nano-graphite composite coating on the surface characteristics of anodized 5083 aluminum alloy, including electrical resistivity, corrosion resistance of the alloy in a simulated solution of 0.5 M H2SO4 + 2 ppm NaF in polymer electrolyte membrane fuel cells (PEMFCs). The co-deposition and adhesion of the composite coatings on a 5083 substrate are enhanced by an anodizing process. The electroless Ni-Cu-P plating solution is prepared by adding different CuSO4·5H2O concentrations into the electroless Ni-P plating solution and adding nano-graphite (15-40 nm) particles to form the Ni-Cu-P/nano-graphite composite coatings. Experimental results indicate that the electroless Ni-Cu-P/nano-graphite composite coating enhances the hardness, conductivity, corrosion resistance of the 5083 substrate in the corrosive solution. The anodizing treatment enhances the electroless composite coatings by providing better uniformity, density, and adhesion compared to substrate without anodizing treatment. The electroless Ni-Cu-P/nano-graphite composite coating deposited on the optimal anodized 5083 substrate at a low CuSO4·5H2O concentration of 0.25 g l-1 with 20 g l-1 nano-graphite added have the best surface structure, highest hardness, electrical conductivity and corrosion resistance. Therefore, this novel electroless Ni-Cu-P/nano-graphite composite-coated 5083 aluminum alloy has potential applications in bipolar plates of PEM fuel cells.

  17. Electroless alloy/composite coatings: A review

    Indian Academy of Sciences (India)

    Since the inception of electroless coating by Brenner & Riddell in 1946, it has been the subject of research interest and, in the past two decades, emphasis has shifted to the studies of its properties and applications. The co-deposition of particulate matter or substance within the growing film has led to a new generation of ...

  18. Electrochemical and SEM investigations of the influence of gluconate on the electroless deposition of Ni-Cu-P alloys

    Energy Technology Data Exchange (ETDEWEB)

    Larhzil, H.; Cisse, M.; Touir, R.; Touhami, M. Ebn; Cherkaoui, M. [Laboratoire d' Electrochimie et de Traitements de Surface, Faculte des Sciences, Kenitra (Morocco)

    2007-12-01

    The effect of gluconate on the deposition rate and the deposit composition was examined at low pH of solution. The deposition rate exhibit a maximum and the content of copper present a minimum when the gluconate concentration changes between 0 and 40 g/l. The kinetic study carried out by cyclic voltammetry and electrochemical impedance showed that the gluconate acts on the anodic and cathodic reactions. The activation energy of the alloy deposition was determined. In addition, gluconate does not affect the crystallinity of the Ni-Cu-P deposit. (author)

  19. Electroless Ni–P–ferrite composite coatings for microwave ...

    Indian Academy of Sciences (India)

    Abstract. Electroless, EL coating technique is one of the elegant ways of coating by controlling the temperature and pH of the coating bath in which there is no usage of electric current. It is estimated that the market for this chemistry will increase at a rate of about 15% per year. Use of microwave energy for synthesis of ...

  20. Electroless Ag coating of fly ash cenospheres using polyaniline activator

    Science.gov (United States)

    Wang, Wei; Li, Qin; Li, Ying; Xu, Hui; Zhai, Jianping

    2009-11-01

    The electroless Ag coating of fly ash cenospheres employing polyaniline activator was investigated after polyaniline activator was coated on the surfaces of the cenosphere particles by in situ chemical polymerization. The composites were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, UV-visible absorption spectroscopy, x-ray diffraction and thermogravimetric analysis (TGA). The results indicate that a small amount of polyaniline activator was deposited in a discontinuous way on the surfaces of the cenosphere particles. Due to the activation of polyaniline, relatively compact and continuous Ag layer with a thickness of about 4 µm was obtained under the given electroless plating condition. The possible interaction between polyaniline and silver ions and the mechanism of Ag deposition were also investigated by the x-ray photoelectron spectroscopy technique.

  1. Electroless Ag coating of fly ash cenospheres using polyaniline activator

    Energy Technology Data Exchange (ETDEWEB)

    Wang Wei; Li Qin; Li Ying; Xu Hui; Zhai Jianping, E-mail: jpzhai@nju.edu.c [State Key Laboratory of Pollution Control and Resource Reuse, and School of the Environment, Nanjing University, Nanjing 210093 (China)

    2009-11-07

    The electroless Ag coating of fly ash cenospheres employing polyaniline activator was investigated after polyaniline activator was coated on the surfaces of the cenosphere particles by in situ chemical polymerization. The composites were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, UV-visible absorption spectroscopy, x-ray diffraction and thermogravimetric analysis (TGA). The results indicate that a small amount of polyaniline activator was deposited in a discontinuous way on the surfaces of the cenosphere particles. Due to the activation of polyaniline, relatively compact and continuous Ag layer with a thickness of about 4 {mu}m was obtained under the given electroless plating condition. The possible interaction between polyaniline and silver ions and the mechanism of Ag deposition were also investigated by the x-ray photoelectron spectroscopy technique.

  2. Electroless Ni-P-CNT composite coating on aluminum powder

    Science.gov (United States)

    Abbasipour, Benyamin; Monirvaghefi, Sayed Mahmoud; Niroumand, Behzad

    2012-12-01

    Ni-P-CNT composite coatings were deposited on micro-sized aluminum particles using electroless plating technique and the effect of different process parameters on the microstructural characteristics of the produced composite coatings were investigated. The results showed that a uniform Ni-P-CNT composite coating could be successfully deposited on the aluminum particles provided the electroless processing parameters were adjusted carefully. The most favorable coating quality was achieved at bath temperature of 80 °C, bath pH of 5.5 and CNT concentration of 1.25 g/lit. While a higher CNT concentration resulted in increased CNT agglomeration and poor CNT distribution in the Ni-P matrix, a lower CNT concentration resulted in fewer incorporated CNTs. Higher bath temperatures intensified the hydrogen gas evolution during the process and resulted in poor uniformity and presence of porosity in the coating. Low bath pH resulted in poor CNT incorporation and distribution in the Ni-P matrix and clustering of a large part of CNTs out of the coating.

  3. Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

    Energy Technology Data Exchange (ETDEWEB)

    Li, D. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Korinko, P. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Spencer, W. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Stein, E. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-09-15

    Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. This document summarizes the effort to evaluate electroless plated nanodiamond coatings as a passivation layer for stainless steel. In this work, we developed an electroless nanodiamond (ND)-copper (Cu) coating process to deposit ND on stainless steel parts with the diamond loadings of 0%, 25% and 50% v/v in a Cu matrix. The coated Conflat Flanged Vessel Assemblies (CFVAs) were evaluated on surface morphology, composition, ND distribution, residual hydrogen release, and surface reactivity with deuterium. For as-received Cu and ND-Cu coated CFVAs, hydrogen off-gassing is rapid, and the off-gas rates of H2 was one to two orders of magnitude higher than that for both untreated and electropolished stainless steel CFVAs, and hydrogen and deuterium reacted to form HD as well. These results indicated that residual H2 was entrapped in the Cu and ND-Cu coated CFVAs during the coating process, and moisture was adsorbed on the surface, and ND and/or Cu might facilitate catalytic isotope exchange reaction for HD formation. However, hydrocarbons (i.e., CH3) did not form, and did not appear to be an issue for the Cu and ND-Cu coated CFVAs. After vacuum heating, residual H2 and adsorbed H2O in the Cu and ND-Cu coated CFVAs were dramatically reduced. The H2 off-gassing rate after the vacuum treatment of Cu and 50% ND-Cu coated CFVAs was on the level of 10-14 l mbar/s cm2, while H2O off-gas rate was on the level of 10-15 l mbar/s cm2, consistent with the untreated or electropolished stainless steel CFVA, but the HD formation remained. The Restek EP bottle was used as a reference for this work. The Restek Electro-Polished (EP) bottle and their Sil

  4. Determination of activation energy for crystallizations in Ni-Cu-P amorphous alloys

    Science.gov (United States)

    Yu, Jinku; Qiao, Qi; Niu, Dongying; Jia, Qihua; Wang, Dongdong; Liu, Runhai

    2012-09-01

    The effect of plastic deformation on the crystallization kinetics of the ternary Ni-Cu-P amorphous alloy coatings prepared by electroless plating was investigated using differential scanning calorimetry. It was shown that the effective crystallization activation energy of the amorphous coatings is pronouncedly affected by the plastic deformation, indicating a decreasing tendency with deformation, the effective activation energy decreases from 199.02 to 163.71 kJ mol-1 as the plastic deformation from 0% to 40%. And, accordingly, this leads to the decrease of crystallization temperature. Analyses were presented to discuss the possible mechanism for the notable effects of plastic deformation on the crystallization kinetics of the amorphous coatings.

  5. Morphological study of ternary Ni-Cu-P alloys by atomic force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Balaraju, J.N. [Surface Engineering Division, National Aerospace Laboratories, Post Bag No. 1779, Bangalore 560 017 (India)]. E-mail: jnbalaraju@rediffmail.com; Anandan, C. [Surface Engineering Division, National Aerospace Laboratories, Post Bag No. 1779, Bangalore 560 017 (India); Rajam, K.S. [Surface Engineering Division, National Aerospace Laboratories, Post Bag No. 1779, Bangalore 560 017 (India)

    2005-08-31

    Ternary electroless Ni-Cu-P alloy films were deposited by using nickel sulphate (B1)- and nickel chloride (B2)-based alkaline baths. Alloy films were characterized for their structure, morphology, chemical composition and microhardness. A single broad peak was obtained in XRD for both B1 and B2 films and the calculated grain sizes are 1.6 and 1.9 nm, respectively. Optical microscopic examination of the deposited coatings revealed a less nodular structure for B2-based coatings. SEM micrographs showed that films were smooth and nodular. Compositional analysis made on these deposits using EDX and the chemical state identification by XPS showed that the coatings are almost identical. AFM studies showed that the deposits from B2 bath are comparatively smoother with less nodular structure. Microhardness measurements and potentiodynamic polarization studies in 3.5% NaCl solution showed that both deposits have similar properties.

  6. Internal stress and adhesion of amorphous Ni-Cu-P alloy on aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C.-J.; Lin, K.-L. [Nat. Cheng Kung Univ., Tainan (Taiwan). Dept. of Mater. Sci. and Eng.

    2000-07-17

    This study investigated the effect of saccharin on the internal stress and the adhesion of amorphous Ni-Cu-P deposited on aluminum. An amorphous Ni-Cu-P deposit with slight compressive stress can be produced when one adds 8-10 g/l saccharin into the Ni-Cu-P deposition solution. The stress relief mechanism was investigated. The addition of saccharin restrains the coalescence of the islands within Ni-Cu-P nodules and reverses the internal stress of the electroless Ni-Cu-P deposit from tensile to compressive. The adhesion strength of the Si/Ti/Al/Ni-Cu-P multilayer specimen obtained with 10 g/l saccharin is around 35 to 45 MPa, and the fracture occurs at the silicon substrate after the pull test. The shear strength of the Ti/Al/Ni-Cu-P bump (100 x 100 {mu}m) on Si is 132.9{+-}12.7 g, and the fracture occurs at the Ni-Cu-P deposit after the shear test. Moreover, the inhibition of coalescence of the fine islands within Ni-Cu-P nodules increases the brightness and the hardness of the deposit. (orig.)

  7. Solderability perservative coatings: Electroless tin vs. organic azoles

    Energy Technology Data Exchange (ETDEWEB)

    Artaki, I.; Ray, U.; Jackson, A.M.; Gordon, H.M. [AT and T Bell Labs., Princeton, NJ (United States); Vianco, P.T. [Sandia National Labs., Albuquerque, NM (United States)

    1993-07-01

    This paper compares the solderability performance and corrosions ion protection effectiveness of electroless tin coatings versus organic azole films after exposure to a series of humidity and thermal (lead-free solders) cycling conditions. The solderability of immersion tin is directly related to the tin oxide growth on the surface and is not affected by the formation of Sn-Cu intermetallic phases as long as the intermetallic phase is protected by a Sn layer. For a nominal tin thickness of 60{mu}inches, the typical thermal excursions associated with assembly are not sufficient to cause the intermetallic phase to consume the entire tin layer. Exposure to humidity at moderate to elevated temperatures promotes heavy tin oxide formation which leads to solderability loss. In contrast, thin azole films are more robust to humidity exposure; however upon heating in the presence of oxygen, they decompose and lead to severe solderability degradation. Evaluations of lead-free solder pastes for surface mount assembly applications indicate that immersion tin significantly improves the spreading of Sn:Ag and Sn:Bi alloys as compared to azole surface finishes.

  8. Electroless plating and magnetic properties of Co–Zn–P coating on ...

    Indian Academy of Sciences (India)

    A layer of Co–Zn–P alloys was coated on short carbon fibre (CFs) surfaces using electroless plating method. The influence of the concentration of Co2+ and Zn2+ and reaction time on the plating rate were measured by comparing the relative mass gain rate of Co–Zn–P-coated fibres with uncoated carbon fibres prepared ...

  9. Investigation into conductivity of silver-coated cenosphere composites prepared by a modified electroless process

    Science.gov (United States)

    Cao, Xiao Guo; Zhang, Hai Yan

    2013-01-01

    Silver-coated cenosphere composites are successfully fabricated by a modified electroless plating process that is modified by replacing the conventional pretreatment and sensitization steps by only using surface hydroxylation step to simplify the steps and reduce the overall cost of the coating process. Furthermore, the activation and electroless plating steps are merged into one step. The cenosphere particles are characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction analysis (XRD) before and after the coating process. The relatively continuous and compact coating is obtained under the given coating conditions. The results indicated that the conductivity of Ag-coated cenospheres was improved with increasing the AgNO3 solution dosage and reaction time. It was also found that the optimum AgNO3 solution concentration was 0.05 mol/L, and the optimum range of reaction temperature was from 50 °C to 65 °C.

  10. Effects of Pretreatment on the Structure And Properties of Electroless Nickel Coatings

    DEFF Research Database (Denmark)

    Møller, Per; Deng, Hong

    1994-01-01

    The pretreatment process can significantly affect the corrosion resistance of electroless nickel (EN) coatings One of the most important reasons is that different pretreatment processes can give different surface morphologies of the substrate. The scanning electron microscope (SEM) and the scanni...

  11. Structure, hardness and adhesion in electroless nickel interlayer modified TiN coating on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Duh, J.G.; Doong, J.C. (Dept. of Materials Science and Engineering, National Tsing Hua Univ., Hsinchu (Taiwan))

    1993-03-10

    TiN films have been prepared by reactive rf magnetron sputtering on mild steel substrates, and electroless Ni-P plating has been introduced as an interlayer. A hypophospite-based bath has been used in this study to produce electroless Ni-P coatings. The electroless Ni-O deposits crystallize during rf sputtering due to the high sputtering temperature and a TiN/Ni[sub 3]/Fe coating assembly is formed. The pH value of the bath will affect the phosphorus content of the electroless Ni-P deposits, and the phosphorus content changes from 6.7 wt.% to 11 wt.% for pH 5.5 to pH 4.0. It is observed that the Ar/N[sub 2] flux ratio has a significant influence on the phase and structure of the deposited TiN film. The deposition rate increases as the nitrogen content is decreased. Pure TiN coatings are obtained for the Ar/N[sub 2] flux ratio range from 90/10 to 70/30. Unreacted Ti is found at an Ar/N[sub 2] ratio of 95/5 and 60/40 due to the incomplete reaction to form TiN. The employment of an electroless Ni-P deposit results in an increase in the surface microhardness and the adhesion strength. The surface hardness values were as high as 2266 HK[sub 1], close to the hardness of bulk TiN with the formation of an Ni[sub 3]P interlayer modified TiN coating. (orig.).

  12. Effect of heat treatment, top coatings and conversion coatings on the corrosion properties of black electroless Ni-P films

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Y., E-mail: liu_yunli@hotmail.com [R and D Department, MacDermid plc, 198 Golden Hillock Road, Birmingham B11 2PN (United Kingdom); Beckett, D.; Hawthorne, D. [R and D Department, MacDermid plc, 198 Golden Hillock Road, Birmingham B11 2PN (United Kingdom)

    2011-02-15

    Electroless black nickel-phosphorus plating is an advanced electroless nickel plating process formulated to deposit a black finish when processed through an oxidizing acid solution. Heat treatment, five types of top organic coating techniques and one conversion coating technique with three different experimental conditions were investigated to stabilize the black film and increase the hardness and corrosion resistance. Morphology and compositions of electroless nickel-phosphorous films with or without heat treatment, with five types of top organic coatings, and with three conversion coatings were compared to examine nickel, phosphorus, oxygen, carbon, silicon and chrome contents on the corrosion resistance of black surfaces by energy dispersive X-ray microanalysis and scanning electron microscope. Corrosion resistance of black electroless nickel-phosphorus coatings with or without heat treatment, with five types of top organic coatings, and with three conversion coatings was investigated by the polarization measurements and the salt spray test in 5% NaCl solution, respectively. HydroLac as the top organic coating from MacDermid showed the excellent corrosion resistance and the black EN film did not lose the black color after 48 h salt spray test. Electrotarnil B process with 0.5 ASD for 1 min stabilized the black Ni-P film immediately and increased the hardness and corrosion performance of the black Ni-P film. The black Ni-P coating with Electroarnil B process passed the 5% NaCl salt spray test for 3000 h in the black color and had a minimal corrosion current 0.8547 {mu}A/cm{sup 2} by the polarization measurement.

  13. Investigation into conductivity of silver-coated cenosphere composites prepared by a modified electroless process

    Energy Technology Data Exchange (ETDEWEB)

    Cao Xiaoguo, E-mail: xgcao@gdut.edu.cn [School of Materials and Energy, Guangdong University of Technology, Guangzhou, Guangdong 510006 (China); Zhang Haiyan [School of Materials and Energy, Guangdong University of Technology, Guangzhou, Guangdong 510006 (China)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer In this paper we described a modified eletroless Ag-coating process on cenospheres. Black-Right-Pointing-Pointer The modified method makes the plating process more cost-saving and with less steps. Black-Right-Pointing-Pointer The relatively uniform and continuous silver coating is obtained. Black-Right-Pointing-Pointer The effects of silver coating on cenospheres on conductivity were investigated. - Abstract: Silver-coated cenosphere composites are successfully fabricated by a modified electroless plating process that is modified by replacing the conventional pretreatment and sensitization steps by only using surface hydroxylation step to simplify the steps and reduce the overall cost of the coating process. Furthermore, the activation and electroless plating steps are merged into one step. The cenosphere particles are characterized by scanning electron microscope (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction analysis (XRD) before and after the coating process. The relatively continuous and compact coating is obtained under the given coating conditions. The results indicated that the conductivity of Ag-coated cenospheres was improved with increasing the AgNO{sub 3} solution dosage and reaction time. It was also found that the optimum AgNO{sub 3} solution concentration was 0.05 mol/L, and the optimum range of reaction temperature was from 50 Degree-Sign C to 65 Degree-Sign C.

  14. Friction and wear resistance of the electroless Ni-P-CNTs composite coatings

    Science.gov (United States)

    Zhao, G.; Zhang, H.; Wang, Z.

    2007-07-01

    Ni-P-Carbon nanotubes (CNTs) composite coatings as well as Ni-P-SiC and Ni-P coatings were prepared by electroless plating. The characteristics of the coatings were assessed by scanning electron microscopy and microhardness test. The friction and wear performance of the produced composite coatings were investigated at room temperature on a ball-on-disc type tribometer under non-lubricated conditions. The results show that the Ni-P-CNTs composite coatings exhibited lowed friction coefficient and better anti-wear performance compared to Ni-P-SiC and Ni-P coatings due to improved mechanical properties, self-lubrication and unique microstructure of the Ni-P-CNTs composite coatings. The effect of CNTs on the friction and wear resistance was discussed in detail.

  15. Process and properties of electroless Ni-Cu-P-ZrO{sub 2} nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Ranganatha, S. [Department of Studies in Chemistry, School of Chemical Sciences, Kuvempu University, Shankaraghatta 577451, Shimoga, Karnataka (India); Venkatesha, T.V., E-mail: drtvvenkatesha@yahoo.co.uk [Department of Studies in Chemistry, School of Chemical Sciences, Kuvempu University, Shankaraghatta 577451, Shimoga, Karnataka (India); Vathsala, K. [Nanotribology Laboratory, Mechanical engineering department, Indian Institute of Science, Bangalore (India)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer The Ni-P and Ni-P-Cu-ZrO{sub 2} coatings were produced by electroless technique. Black-Right-Pointing-Pointer The influence of copper and ZrO{sub 2} nanoparticles on Ni-P was studied. Black-Right-Pointing-Pointer Surface morphology, structure and electrochemical behavior were evaluated. Black-Right-Pointing-Pointer The Ni-Cu-P-ZrO{sub 2} and Ni-P-ZrO{sub 2} coatings are more resistant to corrosion than Ni-P. Black-Right-Pointing-Pointer Introduction of Cu and ZrO{sub 2} in the matrix aids to the enhancement of microhardness. -- Abstract: Electroless Ni-Cu-P-ZrO{sub 2} composite coating was successfully obtained on low carbon steel matrix by electroless plating technique. Coatings with different compositions were obtained by varying copper as ternary metal and nano sized zirconium oxide particles so as to obtain elevated corrosion resistant Ni-P coating. Microstructure, crystal structure and composition of deposits were analyzed by SEM, EDX and XRD techniques. The corrosion behavior of the deposits was studied by anodic polarization, Tafel plots and electrochemical impedance spectroscopy (EIS) in 3.5% sodium chloride solution. The ZrO{sub 2} incorporated Ni-P coating showed higher corrosion resistance than plain Ni-P. The introduction of copper metal into Ni-P-ZrO{sub 2} enhanced the protection ability against corrosion. The influence of copper metal and nanoparticles on microhardness of coatings was evaluated.

  16. Comparison of in situ and ex situ reduced graphene oxide reinforced electroless nickel phosphorus nanocomposite coating

    Energy Technology Data Exchange (ETDEWEB)

    Sadhir, M. Hasan; Saranya, M.; Aravind, M. [Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600025 (India); Srinivasan, A. [Departments of Chemistry, College of Engineering Guindy, Anna University, Chennai 600025 (India); Siddharthan, A., E-mail: sidharth@annauniv.edu [Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai 600025 (India); Department of Mechanical Engineering, CEG Campus, Anna University, Chennai 600025 (India); Rajendran, N. [Departments of Chemistry, College of Engineering Guindy, Anna University, Chennai 600025 (India)

    2014-11-30

    Highlights: • First kind of electroless nickel phosphorous (EN) reduced graphene oxide (rGO) coatings. • Change in preferential orientation of grain growth of heat treated in situ EN-rGO coating. • Better corrosion resistance of in situ EN-rGO coating. • 2 stages of reduction of Graphene (GE) to GO, during - coating and heat treatment. • Soft nature of GO for similar to polymer from low hardness of EN-GO coating. - Abstract: Electroless nickel-phosphorus (EN)–reduced graphene oxide (rGO) composite coating was carried out to compare the ex situ route of reinforcement of reduced GO in EN coating (EN-rGO) and in situ route of reinforced of rGO in EN coating (EN-GO). The coatings were characterized using X-ray diffraction (XRD) and attenuated total reflectance infrared spectroscopy (ATR-IR) for phase determination and to show the presence of reinforcement of rGO in the coatings respectively. ATR-IR spectra indicated that GO was chemically reduced in situ while deposition of EN-GO composite and thermal reduction during its heat treatment. XRD pattern of heat treated EN-GO coating show the change in preferred orientation of nickel deposit. Upon heat treatment, the hardness of EN and EN-GO and EN-rGO deposits increased while the corrosion resistance decreased except for EN-GO coating. The hardness of EN-rGO and EN-GO coating is approximately half the value of EN deposit. The electrochemical polarization studies indicated that EN-GO deposit was corrosive resistant than EN-rGO and EN deposit.

  17. Antibacterial characteristics of electroless plating Ni–P–TiO{sub 2} coatings

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Qi, E-mail: Q.Zhao@dundee.ac.uk [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Liu, Chen; Su, Xueju; Zhang, Shuai; Song, Wei; Wang, Su [Department of Mechanical Engineering, University of Dundee, DD1 4HN (United Kingdom); Ning, Guiling, E-mail: ninggl@dlut.edu.cn [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China); Ye, Junwei; Lin, Yuan; Gong, Weitao [State Key Laboratory of Fine Chemicals and School of Chemical Engineering, Dalian University of Technology, 2 Linggong Road, Dalian 116024 (China)

    2013-06-01

    Electroless Ni–P coatings have been widely used in the chemical, mechanical and electronic industries due to their excellent corrosion and wear resistance. Many studies reported that the incorporation of nano-sized particles TiO{sub 2} into Ni–P matrix greatly improved their anti-corrosion and anti-wear resistance. However no studies have been reported on their anti-bacterial property. In this paper, the Ni–P–TiO{sub 2} nano-composite coatings were prepared on stainless steel 316L using electroless plating technique. The experimental results showed that the Ni–P–TiO{sub 2} coatings reduced the adhesion of three bacterial strains (Pseudomonas fluorescens, Cobetia and Vibrio) by up to 75% and 70% respectively, as compared with stainless steel and Ni–P coatings. The electron donor surface energy of the Ni–P–TiO{sub 2} coatings increased significantly with increasing TiO{sub 2} content after UV irradiation. The number of adhered bacteria decreased with increasing electron donor surface energy of the coatings.

  18. Synthesis and characterization of electroless Ni–P coated graphite ...

    Indian Academy of Sciences (India)

    Wintec

    the chemical composition of the bath was also reported. (Shi et al 1999). ... Amrut Industrial Products, Mumbai, India (size, ~150 μm). *Author for ... meters constant. The variation in deposition was quantified by weighing the sample before and after the coating process. Once the coating was done for the required time,.

  19. Comparisons of corrosion rates of Ni-P based composite coatings in HCl and NaCl solutions

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Q. [Department of Mechanical Engineering, University of Dundee, Nethergate, Dundee, DD1 4HN (United Kingdom)]. E-mail: q.zhao@dundee.ac.uk; Liu, Y. [Department of Mechanical Engineering, University of Dundee, Nethergate, Dundee, DD1 4HN (United Kingdom)

    2005-11-01

    The composite coatings of electroless Ni-P, Ni-P-PTFE, Ni-Cu-P and Ni-Cu-P-PTFE were prepared and their corrosion rates in HCl and NaCl solutions have been measured. The thickness and the compositions of the coatings were measured using a digital micrometer and an energy dispersive X-ray microanalysis (EDX), respectively. Surface morphology of the coatings was analysed by a scanning electron microscope (SEM). The incorporation of PTFE particles into Ni-P or Ni-Cu-P matrixes by gradually increasing the PTFE content from the substrate to the top surface improved the corrosion-resistant properties of the coatings significantly. The incorporation of copper into Ni-P or Ni-P-PTFE matrixes also improved the corrosion-resistant properties of the coatings.

  20. Effect of copper content on the properties of electroless Ni–Cu–P coatings prepared on magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Junjun [Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083 (China); Wang, Xudong, E-mail: xdwang@ustb.edu.cn [Institute of Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083 (China); Tian, Zhiyong [China Special Equipment Inspection and Research Institute, Beijing 100013 (China); Yuan, Ming; Ma, Xijuan [Shandong Aerospace Electro-technology Institute, Yantai 264670 (China)

    2015-11-30

    Highlights: • Electroless Ni–Cu–P coatings were obtained on ZK61M magnesium alloys. • The crystallinity and compactness increases with the increasing of copper content. • The introduction of copper element in the coatings contributes to the formation of passivation film. • The coatings with higher corrosion resistance were obtained from the solution with a higher CuSO{sub 4} concentration. - Abstract: The Ni–Cu–P coatings were obtained by electroless plating method on ZK61M magnesium alloys. The effect of copper content on the properties of electroless Ni–Cu–P coatings on magnesium alloys was further studied. The coatings surface and cross-section morphologies were observed with scanning electron microscope. The crystal structure and corrosion resistance of Ni–Cu–P coatings were evaluated by X-ray diffractometer and electrochemical tests. The experimental results showed that the Ni–Cu–P coatings were uniform and compact, and the corrosion resistance of these coatings was superior to Ni–P coatings owing to the introduction of copper. The crystallinity and compactness of the Ni–Cu–P coatings gradually enhanced with the increasing of copper content in the coatings. The introduction of copper element in the Ni–Cu–P coatings contributes to the formation of passivation film. The Ni–Cu–P coatings with higher corrosion resistance were obtained from the solution with a higher CuSO{sub 4} concentration.

  1. Electrochemical and structural properties of electroless Ni-P-SiC nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farzaneh, Amir [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Bahonar University of Kerman (Iran, Islamic Republic of); Department of Materials Science and Engineering, Faculty of Mechanical Engineering, University of Tabriz (Iran, Islamic Republic of); Mohammadi, Maysam, E-mail: maysam.mohammadi84@gmail.com [High Technology and Environmental Sciences, International Center for Science, Materials Research Institute, Kerman (Iran, Islamic Republic of); Ehteshamzadeh, Maryam [Department of Materials Science and Engineering, Faculty of Engineering, Shahid Bahonar University of Kerman (Iran, Islamic Republic of); High Technology and Environmental Sciences, International Center for Science, Materials Research Institute, Kerman (Iran, Islamic Republic of); Mohammadi, Farzad [Department of Materials Engineering, The University of British Columbia, Vancouver, BC (Canada)

    2013-07-01

    Silicon carbide (SiC) nanoparticles were co-deposited with nickel-phosphorous (Ni-P) coatings through electroless deposition process. The effects of annealing temperature and SiC contents on properties of the coatings were investigated. Corrosion performance of the coatings was examined using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). X-ray diffraction and Scanning Electron Microscopy (SEM) were employed for structural and morphological studies, respectively. It was shown that the structure of the as-deposited Ni-P-SiC nanocomposite coating was amorphous, and changed to the nickel crystal, nickel phosphide (Ni{sub 3}P) and silicide compounds (Ni{sub x}Si{sub y}) with heat treatment. Addition of the SiC concentration in the coating bath affected both composition and morphology of the coating. Presence of SiC nanoparticles in the Ni-P coating enhanced the corrosion resistance of the coating. Higher SiC contents, however, negatively affected the corrosion behavior of the coatings. Heat treatment also improved the corrosion resistance of the Ni-P-SiC coating. Annealing at 400 °C decreased the corrosion current density of the coating by approximately 60%.

  2. Wear behavior of electroless Ni-P-W coating under lubricated condition - a Taguchi based approach

    Science.gov (United States)

    Mukhopadhyay, Arkadeb; Duari, Santanu; Barman, Tapan Kumar; Sahoo, Prasanta

    2016-09-01

    The present study aims to investigate the tribological behavior of electroless Ni-P-W coating under engine oil lubricated condition to ascertain its suitability in automotive applications. Coating is deposited onto mild steel specimens by the electroless method. The experiments are carried out on a pin - on - disc type tribo tester under lubrication. Three tribotesting parameters namely the applied normal load, sliding speed and sliding duration are varied at their three levels and their effects on the wear depth of the deposits are studied. The experiments are carried out based on the combinations available in Taguchi's L27 orthogonal array (OA). Optimization of the tribo-testing parameters is carried out using Taguchi's S/N ratio method to minimize the wear depth. Analysis of variance carried out at a confidence level of 99% indicates that the sliding speed is the most significant parameter in controlling the wear behavior of the deposits. Coating characterization is done using scanning electron microscope, energy dispersive X-ray analysis and X-ray diffraction techniques. It is seen that the wear mechanism under lubricated condition is abrasive in nature.

  3. Electroless nickel – phosphorus coating on crab shell particles and its characterization

    Energy Technology Data Exchange (ETDEWEB)

    Arulvel, S., E-mail: gs.arulvel.research@gmail.com; Elayaperumal, A.; Jagatheeshwaran, M.S.

    2017-04-15

    Being hydrophilic material, crab shell particles have only a limited number of applications. It is, therefore, necessary to modify the surface of the crab shell particles. To make them useful ever for the applications, the main theme we proposed in this article is to utilize crab shell particles (CSP) with the core coated with nickel phosphorus (NiP) as a shell using the electroless coating process. For dealing with serious environmental problems, utilization of waste bio-shells is always an important factor to be considered. Chelating ability of crab shell particles eliminates the surface activation in this work proceeding to the coating process. The functional group, phase structure, microstructure, chemical composition and thermal analysis of CSP and NiP/CSP were characterized using Fourier transform infra-red spectroscopy (FTIR), x-ray diffraction analyzer (XRD), scanning electron microscope (SEM), energy-dispersive x-ray spectroscopy (EDS), and thermogravimetric analysis (TGA). The combination of an amorphous and crystalline structure was exhibited by CSP and NiP/CSP. NiP/CSP has shown a better thermal stability when compared to uncoated CSP. Stability test, adsorption test, and conductivity test were conducted for the study of adsorption behavior and conductivity of the particles. CSP presented a hydrophilic property in contrast to hydrophobic NiP/CSP. NiP/CSP presented a conductivity of about 44% greater compared to the CSP without any fluctuations. - Highlights: • Utilization of crab shell waste is focused on. • NiP coating on crab shell particle is fabricated using electroless process. • Thermal analysis, stability test, adsorption test and conductivity test were done. • Organic matrix of crab shell particle favors the coating process. • Results demonstrate the characterization of CSP core – NiP shell structure.

  4. Electroless plating preparation and electromagnetic properties of Co-coated carbonyl iron particles/polyimide composite

    Science.gov (United States)

    Zhou, Yingying; Zhou, Wancheng; Li, Rong; Qing, Yuchang; Luo, Fa; Zhu, Dongmei

    2016-03-01

    To solve the serious electromagnetic interference problems at elevated temperature, one thin microwave-absorbing sheet employing Co-coated carbonyl iron particles and polyimide was prepared. The Co-coated carbonyl iron particles were successfully prepared using an electroless plating method. The microstructure, composition, phase and static magnetic properties of Co-coated carbonyl iron particles were characterized by combination of scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and vibrating sample magnetometer (VSM). The electromagnetic parameters of Co-coated carbonyl iron particles/polyimide composite were measured in the frequency range of 2-18 GHz, and the electromagnetic loss mechanism of the material-obtained was discussed. The microwave absorption properties of composites before and after heat treatment at 300 °C for 100 h were characterized in 2-18 GHz frequency range. It was established that composites based on Co-coated carbonyl iron demonstrate thermomagnetic stability, indicating that Co coating reduces the oxidation of carbonyl iron. Thus, Co-coated carbonyl iron particles/polyimide composites are useful in the design of microwave absorbers operating at temperatures up to 300 °C.

  5. Tribological Performance Optimization of Electroless Ni-P-W Coating Using Weighted Principal Component Analysis

    Directory of Open Access Journals (Sweden)

    S. Roy

    2013-12-01

    Full Text Available The present investigation is an experimental approach to deposit electroless Ni-P-W coating on mild steel substrate and find out the optimum combination of various tribological performances on the basis of minimum friction and wear, using weighted principal component analysis (WPCA. In this study three main tribological parameters are chosen viz. load (A, speed (B and time(C. The responses are coefficient of friction and wear depth. Here Weighted Principal Component Analysis (WPCA method is adopted to convert the multi-responses into single performance index called multiple performance index (MPI and Taguchi L27 orthogonal array is used to design the experiment and to find the optimum combination of tribological parameters for minimum coefficient of friction and wear depth. ANOVA is performed to find the significance of the each tribological process parameters and their interactions. The EDX analysis, SEM and XRD are performed to study the composition and structural aspects.

  6. Effects of Two Purification Pretreatments on Electroless Copper Coating over Single-Walled Carbon Nanotubes

    Directory of Open Access Journals (Sweden)

    Zhong Zheng

    2014-01-01

    Full Text Available To achieve the reinforcement of copper matrix composite by single-walled carbon nanotubes, a three-step-refluxing purification of carbon nanotubes sample with HNO3-NaOH-HCl was proposed and demonstrated. A previously reported purification process using an electromagnetic stirring with H2O2/HCl mixture was also repeated. Then, the purified carbon nanotubes were coated with copper by the same electroless plating process. At the end, the effects of the method on carbon nanotubes themselves and on copper coating were determined by transmission electron microscope spectroscopy, scanning electron microscope spectroscopy, X-ray diffractometry, thermogravimetric analysis, Fourier transformed infrared spectroscopy, and energy dispersive spectrometry. It was clearly confirmed that both of the two processes could remove most of iron catalyst particles and carbonaceous impurities without significant damage to carbon nanotubes. The thermal stability of the sample purified by H2O2/HCl treatment was slightly higher than that purified by HNO3-NaOH-HCl treatment. Nevertheless, the purification by HNO3-NaOH-HCl treatment was more effective for carboxyl functionalization on nanotubes than that by H2O2/HCl treatment. The Cu-coating on carbon nanotubes purified by both purification processes was complete, homogenous, and continuous. However, the Cu-coating on carbon nanotubes purified by H2O2/HCl was oxidized more seriously than those on carbon nanotubes purified by HNO3-NaOH-HCl treatment.

  7. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Jun, E-mail: jun_cai@buaa.edu.cn [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Lan, Mingming; Zhang, Deyuan; Zhang, Wenqiang [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2012-09-01

    Highlights: Black-Right-Pointing-Pointer We use the microorganism cells as forming templates to fabricate the bio-based conductive particles. Black-Right-Pointing-Pointer The microorganism cells selected as forming templates are Spirulina platens, which are of natural helical shape and high aspect ratio. Black-Right-Pointing-Pointer The sliver-coated Spirulina cells are a kind of lightweight conductive particles. Black-Right-Pointing-Pointer The composites containing sliver-coated Spirulina cells exhibit a lower percolation value. - Abstract: In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of {phi}{sub c} and t were obtained.

  8. Microstructure evolution of electroless Ni P and Ni Cu P deposits on Cu in the presence of additives

    Science.gov (United States)

    Lin, Kwang-Lung; Chang, Yu-Lan; Huang, Chiao-Chan; Li, Fang-I.; Hsu, Jen-Che

    2001-09-01

    The microstructures of electroless Ni-P and Ni-Cu-P deposits were investigated in the presence of thiourea and saccharin with AFM. The phosphorus contents and crystallinity of the deposits were investigated. Saccharin was found to refine the nodular structure of the Ni-Cu-P deposit, while not affecting the P% of the Ni-P and Ni-Cu-P deposits. On the other hand, thiourea was found to affect the P% and surface roughness of the Ni-P deposit. Thiourea does not exhibit nodular refining effect on the deposit.

  9. Application of electroless Ni-P coating on magnesium alloy via CrO3/HF free titanate pretreatment

    Science.gov (United States)

    Rajabalizadeh, Z.; Seifzadeh, D.

    2017-11-01

    The titanate conversion coating was applied as CrO3/HF free pretreatment for the electroless Ni-P plating on AM60B magnesium alloy. The microscopic images revealed that the alloy surface was completely covered by a cracked conversion film after titanate pretreatment which was mainly composed of Mg(OH)2/MgO, MgF2, TiO2, SiO2, and Al2O3/Al(OH)3. The microscopic images also revealed that numerous Ni nucleation centers were formed over the titanate film after short electroless plating times. The nucleation centers were created not only on the cracked area but also over the whole pretreated surface due to the catalytic action of the titanate film. Also, uniform, dense, and defect-free Ni-P coating with fine structure was achieved after 3 h plating. The Ni-P coating showed mixed crystalline-amorphous structure due to its moderate phosphorus content. The results of two traditional corrosion monitoring methods indicated that the Ni-P coating significantly increases the corrosion resistance of the magnesium alloy. Moreover, Electrochemical Noise (EN) method was used as a non-polarized technique to study the corrosion behavior of the electroless coating at different immersion times. The results of the EN tests were clearly showed the localized nature of the corrosion process. Micro-hardness value of the magnesium alloy was remarkably enhanced after the electroless plating. Finally, suitable adhesion between the Ni-P coating and the magnesium alloy substrate was confirmed by thermal shock and pull-off-adhesion tests.

  10. Preparation and magnetic properties of Ni–P–La coating by electroless plating on silicon substrate

    Energy Technology Data Exchange (ETDEWEB)

    Gao, Yun [Tianjin Key Laboratory of Composite and Functional Materials, School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Wang, Jihui, E-mail: jhwang@tju.edu.cn [Tianjin Key Laboratory of Composite and Functional Materials, School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Yuan, Jing [Tianjin Key Laboratory of Composite and Functional Materials, School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); College of Physics and Electronic Information Engineering, Qinghai University for Nationalities, Xining, Qinghai 810007 (China); Li, Haiqin [College of Physics and Electronic Information Engineering, Qinghai University for Nationalities, Xining, Qinghai 810007 (China)

    2016-02-28

    Graphical abstract: The content of Ni phase, which is the main ferromagnetic phase in Ni–P–La coating, is almost increased linearly with the concentration of La in plating solution. - Highlights: • The La element improves the magnetic properties of Ni–P–La coating. • Magnetism increases but the stability of bath decreases with La content and pH. • Coatings peel off at high temperature (≥80 °C) and magnetism is weak in short time. • The optimum is the La{sub 2}O{sub 3} of 10 mg L{sup −1}, pH of 5.0, temperature of 75 °C and time of 45 min. - Abstract: Ni–P–La coatings were prepared on Si substrate by electroless plating method under different La content, pH value, plating temperature and plating time. The surface morphology, chemical composition, structure and magnetic properties of coatings were observed and determined by scanning electron microscope (SEM), energy dispersive X-ray spectrometry (EDS), X-ray diffractometer (XRD) and vibrating sample magnetometer (VSM). The results showed that Ni–P–La coating is smooth and uniform with a cellular morphology grown in columnar manner. With the increase of La content, pH value and plating time, the thickness and saturation magnetization of coating are increased continuously, but the stability of plating bath is decreased greatly with La content and pH value. Under higher plating temperature, the thickness and saturation magnetization of coatings are obviously enhanced. But too high plating temperature is harmful to the plating bath and coating. The optimum plating conditions for Ni–P–La coating is La{sub 2}O{sub 3} addition of 10 mg L{sup −1}, pH value of 5.0, plating temperature of 75 °C and plating time of 45 min. The role of La element is to benefit the deposition of Ni element, promote the formation of Ni phase during the annealing process, and thus improve the magnetic properties of Ni–P–La coating.

  11. A novel silver-coated solid-phase microextraction metal fiber based on electroless plating technique.

    Science.gov (United States)

    Feng, Juanjuan; Sun, Min; Li, Jubai; Liu, Xia; Jiang, Shengxiang

    2011-09-09

    A novel silver-coated solid-phase microextraction fiber was prepared based on electroless plating technique. Good extraction performance of the fiber for model compounds including phthalate esters (dibutyl phthalate, dioctyl phthalate, dicyclohexyl phthalate and diallyl phthalate) and polycyclic aromatic hydrocarbons (naphthalene, fluorene, phenanthrene, fluoranthene) in aqueous solution was obtained. Under the optimized conditions (extraction temperature, extraction time, ionic strength and desorption temperature), the proposed SPME-GC method showed wide linear ranges with correlation coefficients (R(2)) ranging from 0.9745 to 0.9984. The limits of detection were at the range of 0.02 to 0.1 μg L(-1). Single fiber repeatability and fiber-to-fiber reproducibility as well as stability to acid, alkali and high temperature were studied and the results were all satisfactory. The method was applied successfully to the aqueous extracts of disposable paper cup and instant noodle barrel. Several kinds of analytes were detected and quantified. Copyright © 2011 Elsevier B.V. All rights reserved.

  12. Production of hard hydrophilic Ni-B coatings on hydrophobic Ni-Ti and Ti-6Al-4V alloys by electroless deposition

    Energy Technology Data Exchange (ETDEWEB)

    Buelbuel, Ferhat; Karabudak, Filiz; Yesildal, Ruhi [Ataturk Univ., Erzurum (Turkey). Mechanical Engineering Dept.

    2017-07-01

    This paper is mainly focused on the wetting state of liquid droplets on Ni-Ti and Ti-6Al-4V hierarchical structured hydrophobic surfaces in micro/nanoscale. Electroless Ni-B deposition as a surface coating treatment has recently drawn considerable attention of researchers owing to remarkable advantages when compared with other techniques such as low price, conformal ability to coat substrates, good bath stability and relatively easier plating process control. The Ni-Ti and Ti-6Al-4V substrates were plated by electroless Ni-B plating process. The coated films were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), hardness testing and static contact angle measurement. Results obtained from the analyses show that electroless Ni-B deposition may improve the hardness and wettability of the Ni-Ti and Ti-6Al-4V alloy surfaces.

  13. Study on the poisoning resistance of Pd-coated ZrCo alloy prepared by electroless plating method

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Xiumei, E-mail: xiumei418@163.com; Wang, Shumao; Li, Zhinian; Yuan, Baolong; Ye, Jianhua; Qiu, Haochen; Wu, Yuanfang; Liu, Xiaopeng; Jiang, Lijun

    2016-12-15

    Highlights: • The Pd membrane was prepared by electroless plating method. • The Pd membrane was compact and uniform. • The effectiveness of Pd membranes was affected by impurity contents and temperatures. - Abstract: To improve the poisoning resistance of ZrCo alloy, Pd membranes have been prepared over the surface of the alloy substrates by using electroless plating method. The characteristics of Pd membranes have been examined by XRD, SEM, EDS and EPMA technologies. From SEM images, the uniform and compact thin Pd film was revealed. The effect of this Pd film was evaluated by comparing the hydrogen absorption properties of bare and Pd-coated ZrCo specimens in contaminated hydrogen gas. The degradation of hydrogen absorption of Pd-coated ZrCo induced by poisoning was less than that of bare ZrCo sample obviously, meaning that the Pd membranes over the surface of substrates appeared to be effective in improving the poisoning resistance of ZrCo alloy. Furthermore, the effect became more significant with the increasing of impurity contents in the experimental gas and the operation temperatures.

  14. Anisotropic SmCo5/FeCo core/shell nanocomposite chips prepared via electroless coating

    Directory of Open Access Journals (Sweden)

    Narayan Poudyal

    2015-08-01

    Full Text Available We report the preparation of anisotropic SmCo5/FeCo core/shell nanocomposite chip-like particles via an electroless coating process. The anisotropic SmCo5 nanoscale chips were first prepared by surfactant-assisted ball milling then coated with soft magnetic FeCo using cobalt sulfate (CoSO4.7H2O and iron sulfate (FeSO4.7H2O as metal precursors in presence of complexing agents. The influence of the soft-phase coating on the magnetic properties of the nanocomposite particles has been studied. The saturation magnetization of the composite particles increases with increasing coating while the coercivity decreases. The FeCo coated chips have an enhanced remanence (Mr = 44.5 emu/g with 16 wt % of FeCo compared to the uncoated chips (Mr = 36.7 emu/g, indicating exchange coupling between the hard and soft phases for the optimal soft-phase coating. Results of magnetic field alignment show the strong anisotropy of SmCo5/FeCo core/shell nanocomposite particles which can be used as building blocks of high-strength anisotropic magnets.

  15. Effect of Nanoadditives with Surfactant on the Surface Characteristics of Electroless Nickel Coating on Magnesium-Based Composites Reinforced with MWCNT

    Directory of Open Access Journals (Sweden)

    Ranganathan Dhinakaran

    2013-01-01

    Full Text Available An experimental investigation has been carried out on optimizing process parameters of electroless nickel-phosphorous coatings on magnesium composite reinforced with carbon nanotube. A comprehensive experimental study of electroless Ni–P coatings on magnesium composite reinforced with multiwalled carbon nanotube under specific coating conditions was performed. The electroless coating bath consists of nickel sulphate (26 g/L, sodium hypo-phosphite (30 g/L as reducing agent, sodium acetate (16 g/L as stabilizer, and ammonium hydrogen difluoride (8 g/L as the complexing agent. The surfactant SLS was added in the solution for better wetting and spreading of coating on substrate. The stabilizer thiourea (1 ppm was added in the bath to prevent decomposition of bath. Different nanoadditives such as ZnO, Al2O3, SiO with various concentrations were used in the bath and their influence on coating process characteristics were studied The nano additives such as ZnO, Al2O3, SiO were added at concentrations of 0.1%, 0.5%, 1%, and 2% in the EN bath. The output parameters such as surface roughness, microhardness, specific wear rate, and surface morphology were measured. Surface morphology was studied using scanning electron microscope. The results showed that the proposed method resulted in significant improvement on the quality of the coatings produced.

  16. Preparation of Stable Superhydrophobic Coatings on Wood Substrate Surfaces via Mussel-Inspired Polydopamine and Electroless Deposition Methods

    Directory of Open Access Journals (Sweden)

    Kaili Wang

    2017-06-01

    Full Text Available Mussel-inspired polydopamine (PDA chemistry and electroless deposition approaches were used to prepare stable superhydrophobic coatings on wood surfaces. The as-formed PDA coating on a wood surface exhibited a hierarchical micro/nano roughness structure, and functioned as an “adhesive layer” between the substrate and a metallic film by the metal chelating ability of the catechol moieties on PDA, allowing for the formation of a well-developed micro/nanostructure hierarchical roughness. Additionally, the coating acted as a stable bridge between the substrate and hydrophobic groups. The morphology and chemical components of the prepared superhydrophobic wood surfaces were characterized by scanning electron microscopy (SEM, Fourier transform infrared (FT-IR spectroscopy, and X-ray photoelectron spectroscopy (XPS. The PDA and octadecylamine (OA modified surface showed excellent superhydrophobicity with a water contact angle (CA of about 153° and a rolling angle (RA of about 9°. The CA further increased to about 157° and RA reduced to about 5° with the Cu metallization. The superhydrophobic material exhibited outstanding stability in harsh conditions including ultraviolet aging, ultrasonic washing, strong acid-base and organic solvent immersion, and high-temperature water boiling. The results suggested that the PDA/OA layers were good enough to confer robust, degradation-resistant superhydrophobicity on wood substrates. The Cu metallization was likely unnecessary to provide significant improvements in superhydrophobic property. However, due to the amazing adhesive capacity of PDA, the electroless deposition technique may allow for a wide range of potential applications in biomimetic materials.

  17. Optimization of Friction and Wear Properties of Electroless Ni-P Coatings Under Lubrication Using Grey Fuzzy Logic

    Science.gov (United States)

    Mukhopadhyay, Arkadeb; Duari, Santanu; Barman, Tapan Kumar; Sahoo, Prasanta

    2017-10-01

    The present study aims to evaluate the friction and wear behaviour of electroless Ni-P coatings sliding against hardened chromium coated steel under lubrication. Tribological tests are carried out on a block-on-roller configuration multi tribotester. The effect of variation of applied normal load, rotation speed of the counterface roller and test duration on the coefficient of friction and wear depth is analyzed using Taguchi's robust design philosophy and design of experiments. Optimal setting of the tribo-testing parameters is evaluated using a hybrid grey fuzzy reasoning analysis in a quest to achieve optimal tribological performance of the coatings under lubrication. Analysis of variance reveals the highest contribution by applied normal load in controlling the tribological behaviour under lubrication. Whereas the interaction effect of load and time is also seen to cast a significant effect. Surface morphology studies reveal a typical nodular structure of the deposits. The coatings are seen to be amorphous in its as-deposited condition which becomes crystalline on heat treatment. Further, the synergistic effects of test parameters, microstructure of the coatings, lubrication, etc. on the tribological behaviour are assessed.

  18. Optimization of wear behavior of electroless Ni-P-W coating under dry and lubricated conditions using genetic algorithm (GA

    Directory of Open Access Journals (Sweden)

    Arkadeb Mukhopadhyay

    2016-12-01

    Full Text Available The present study aims to investigate the tribological behavior of Ni-P-W coating under dry and lubricated condition. The coating is deposited onto mild steel (AISI 1040 specimens by the electroless method using a sodium hypophosphite based alkaline bath. Coating characterization is done to investigate the effect of microstructure on its performance. The change in microhardness is observed to be quite significant after annealing the deposits at 400°C for 1h. A pin–on–disc type tribo-tester is used to investigate the tribological behavior of the coating under dry and lubricated conditions. The experimental design formulation is based on Taguchi’s orthogonal array. The design parameters considered are the applied normal load, sliding speed and sliding duration while the response parameter is wear depth. Multiple regression analysis is employed to obtain a quadratic model of the response variables with the main design parameters under considerations. A high value of coefficient of determination of 95.3% and 87.5% of wear depth is obtained under dry and lubricated conditions, respectively which indicate good correlation between experimental results and the multiple regression models. Analysis of variance at a confidence level of 95% shows that the models are statistically significant. Finally, the quadratic equations are used as objective functions to obtain the optimal combination of tribo testing parameters for minimum wear depth using genetic algorithm (GA.

  19. Silicon nanowire arrays coated with electroless Ag for increased surface-enhanced Raman scattering

    Directory of Open Access Journals (Sweden)

    Fan Bai

    2015-05-01

    Full Text Available The ordered Ag nanorod (AgNR arrays are fabricated through a simple electroless deposition technique using the isolated Si nanowire (SiNW arrays as the Ag-grown scaffold. The AgNR arrays have the single-crystallized structure and the plasmonic crystal feature. It is found that the formation of the AgNR arrays is strongly dependent on the filling ratio of SiNWs. A mechanism is proposed based on the selective nucleation and the synergistic growth of Ag nanoparticles on the top of the SiNWs. Moreover, the special AgNR arrays grown on the substrate of SiNWs exhibit a detection sensitivity of 10−15M for rhodamine 6G molecules, which have the potential application to the highly sensitive surface-enhanced Raman scattering sensors.

  20. Copper-Coated Liquid-Crystalline Elastomer via Bioinspired Polydopamine Adhesion and Electroless Deposition.

    Science.gov (United States)

    Frick, Carl P; Merkel, Daniel R; Laursen, Christopher M; Brinckmann, Stephan A; Yakacki, Christopher M

    2016-12-01

    This study explores the functionalization of main-chain nematic elastomers with a conductive metallic surface layer using a polydopamine binder. Using a two-stage thiol-acrylate reaction, a programmed monodomain is achieved for thermoreversible actuation. A copper layer (≈155 nm) is deposited onto polymer samples using electroless deposition while the samples are in their elongated nematic state. Samples undergo 42% contraction when heated above the isotropic transition temperature. During the thermal cycle, buckling of the copper layer is seen in the direction perpendicular to contraction; however, transverse cracking occurs due to the large Poisson effect experienced during actuation. As a result, the electrical conductivity of the layer reduced quickly as a function of thermal cycling. However, samples do not show signs of delamination after 25 thermal cycles. These results demonstrate the ability to explore multifunctional liquid-crystalline composites using relatively facile synthesis, adhesion, and deposition techniques. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  1. Investigation of the Corrosion Behavior of Electroless Ni-P Coating in Flue Gas Condensate

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    Hejie Yang

    2017-01-01

    Full Text Available The corrosion behavior of Ni-P coating deposited on 3003 aluminum alloy in flue gas condensate was investigated by electrochemical approaches. The results indicated that nitrite acted as a corrosion inhibitor. The inhibiting effect of nitrite was reduced in solutions containing sulfate or nitrate. Chloride and sulfate accelerated the corrosion of Ni-P coatings greatly. This can provide important information for the researchers to develop special Ni-P coatings with high corrosion resistance in the flue gas condensate.

  2. Fabrication and Mechanical Behavior of Ex Situ Mg-Based Bulk Metallic Glass Matrix Composite Reinforced with Electroless Cu-Coated SiC Particles

    Directory of Open Access Journals (Sweden)

    Xin Wang

    2017-11-01

    Full Text Available Magnesium-based bulk metallic glass matrix composites (BMGMCs have better plasticity than the corresponding bulk metallic glasses (BMGs; however, their strength and density are often compromised due to the fact that the effective reinforcement phase is mostly plastic heavy metal. For lightweight SiC-particle reinforced BMGMCs, interface wettability and the sharpness of the particles often reduce the strengthening effect. In this work, SiC particles were coated with a thin Cu coating by electroless plating, and added to Mg54Cu26.5Ag8.5Gd11 melt in an amount of 5 wt % to prepare a BMGMC. The microstructure of the interface, mechanical behavior and fracture morphology of the BMGMC were studied by scanning electron microscopy and quasi-static compression testing. The results showed that the Cu coating improved the wettability between SiC and the matrix alloy without obvious interfacial reactions, leading to the dispersion of SiC particles in the matrix. The addition of Cu-coated SiC particles improved the plastic deformation ability of Mg54Cu26.5Ag8.5Gd11 BMG, proving that electroless plating was an effective method for controlling the interface microstructure and mechanical behavior of BMGMCs.

  3. Effect of a Shot Peening Pre Treatment on the Fatigue Behaviour of Hard Chromium on Electroless Nickel Interlayer Coated AISI 4340 Aeronautical Steel

    Directory of Open Access Journals (Sweden)

    Nascimento Marcelino P.

    2002-01-01

    Full Text Available Multiple layer systems of coatings are considered to have larger resistance to crack propagation in comparison to coatings with simple layer. With regard to fatigue, it is possible to improve the resistance of a component with the application of shot peening treatment, whose compressive residual stresses delay or eliminate the initiation and propagation of fatigue cracks. The aim of this study is to analyse the effects on rotating bending fatigue behaviour of hard chromium fraction three-quarters electroless nickel multilayer system coated AISI 4340 high strength steel submitted to shot peening pre treatment. Results indicated that the interaction between the shot peening process with the multilayer system was not satisfactory, resulting in intense delamination. Fracture surface analysis by SEM was performed toward to identify the fatigue crack origin, as well as the coating-substrate delamination process.

  4. Cavitation Erosion Behavior of Electroless Ni-P Coating and Optimization of Process Parameter Using Analysis of Variance with Orthogonal Array.

    Science.gov (United States)

    Park, Il-Cho; Kim, Seong-Jong

    2018-03-01

    This study investigated the cavitation erosion resistance of electroless Ni-P (EN) coated gray cast iron (GCI) in seawater solution. Furthermore, the optimum coating design parameters were examined to minimize cavitation erosion damage through analysis of variance (ANOVA) based on the L9 orthogonal array. In this study, four coating design factors were used: concentration of source of nickel (A), concentration of reducer agent (B), deposition temperature (C), and pressure of shot peening (D). In accordance with the regulation of the modified ASTM G32, the cavitation erosion experiment was conducted for 1 hour in a seawater solution to find the optimum design parameters which can minimize the cavitation erosion damage. Besides, ANOVA was performed to verify the contribution of each coating design parameter. As a result, the concentration of reducer agent among the EN process parameters was determined as the most significant factor in the cavitation erosion behavior.

  5. Effect of pickling processes on the microstructure and properties of electroless Ni–P coating on Mg–7.5Li–2Zn–1Y alloy

    Directory of Open Access Journals (Sweden)

    Chunjie Xu

    2014-12-01

    Full Text Available The electroless plating Ni–P is prepared on the surface of Mg–7.5Li–2Zn–1Y alloys with different pickling processes. The microstructure and properties of Ni–P coating are investigated. The results show that the Ni–P coatings deposited using the different pickling processes have a different high phosphorus content amorphous Ni–P solid solution structure, and the Ni–P coatings exhibit higher hardness. There is higher phosphorus content of Ni–P amorphous coating using 125 g/L CrO3 and 110 ml/L HNO3 (w=68% than using 180 g/L CrO3 and 1 g/L KF during pre-treatment, and the coating structure is more compact, and the Ni–P coatings exhibit more excellent adhesion with substrate (Fc up to 22 N. The corrosion potential of Ni–P coating is improved and exhibits good corrosion resistance. As a result, Mg-7.5Li-2Zn-1Y alloy is remarkably protected by the Ni–P coating.

  6. Ni-P and Ni-Cu-P modified carbon catalysts for methanol electro-oxidation in KOH solution

    Energy Technology Data Exchange (ETDEWEB)

    Hameed, R.M. Abdel [Department of Chemistry, Faculty of Science, Cairo University, Giza (Egypt); El-Khatib, K.M. [Chem. Eng. and Pilot Plant Department Engineering Division, National Research center, Dokki, Giza (Egypt)

    2010-03-15

    The electrocatalytic oxidation of methanol was studied on Ni-P and Ni-Cu-P supported over commercial carbon electrodes in 0.1 M KOH solution. Cyclic voltammetry and chronoamperometry techniques were employed. Electroless deposition technique was adopted for the preparation of these catalysts. The effect of the electroless deposition parameters on the catalytic activity of the formed samples was examined. They involve the variation of the deposition time, pH and temperature. The scanning electron micrography showed a compact Ni-P surface with a smooth and low porous structure. A decreased amount of nickel and phosphorus was detected by EDX analysis in the formed catalyst after adding copper to the deposition solution. However, an improvement in the catalytic performance of Ni-Cu-P/C samples was noticed. This is attributed to the presence of copper hydroxide/nickel oxyhydroxide species. It suppresses the formation of {gamma}-NiOOH phase and stabilizes {beta}-NiOOH form. Linear dependence of the oxidation current density on the square root of the scan rate reveals the diffusion controlled behaviour. (author)

  7. Multifractal spectra of atomic force microscope images of amorphous electroless Ni Cu P alloy

    Science.gov (United States)

    Yu, Hui-Sheng; Sun, Xia; Luo, Shou-Fu; Wang, Yong-Rui; Wu, Zi-Qin

    2002-05-01

    The surface topographies of Si/TiN/Pd substrate and amorphous electroless Ni-13.1 wt.% Cu-9.3 wt.% P alloy deposited for various times were measured by atomic force microscope (AFM). Multifractal spectra f( α) show that the longer the deposition time, the wider the spectrum, and the larger the Δ f (Δ f= f( αmin)- f( αmax)). It is apparent that the nonuniformity of the height distribution increases with the increasing deposition time, and the nodules of Ni-Cu-P alloy grow in both horizontal and vertical way. These results show that the AFM images can be characterized by the multifractal spectra.

  8. Ultra-wide bandwidth with enhanced microwave absorption of electroless Ni-P coated tetrapod-shaped ZnO nano- and microstructures.

    Science.gov (United States)

    Najim, Mohd; Modi, Gaurav; Mishra, Yogendra Kumar; Adelung, Rainer; Singh, Dharmendra; Agarwala, Vijaya

    2015-09-21

    A viable lightweight absorber is the current need for stealth technology as well as microwave absorption. Several microwave absorbers have been developed, but it is still a challenge to fabricate an absorber that facilitates microwave absorption in broad bandwidth or covers the maximum portion of the frequency range 2-18 GHz, the commonly used range for radar and other applications. Therefore, it is highly required to develop a wide bandwidth absorber that can provide microwave absorption in the most part of the frequency range 2-18 GHz while simultaneously being lightweight and can be fabricated in desired bulk quantities by the cost-effective synthesis methods. In this paper, an attempt has been made to design an ultra-wide bandwidth absorber with enhanced microwave absorption response by using nickel-phosphorus coated tetrapod-shaped ZnO (Ni-P coated T-ZnO). In the Ni-P coated T-ZnO absorber, ZnO acts as a good dielectric contributor, while Ni as a magnetic constituent to obtain a microwave absorbing composite material, which has favorable absorption properties. Ni-P coated ZnO nano-microstructures are synthesized by a simple and scalable two-step process. First, tetrapod-shaped ZnO (T-ZnO) structures have been grown by the flame transport synthesis (FTS) approach in a single step process and then they have been coated with Ni-P by an electroless coating technique. Their morphology, degree of crystallinity and existing phases were studied in detail by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD) techniques. The complex permittivity and permeability of the "as-fabricated" T-ZnO and Ni-P coated T-ZnO have been measured in the frequency range of 4-14 GHz and their microwave absorption properties are computed using the coaxial transmission-reflection method. The strongest reflection loss (RL) peak value of -36.41 dB has been obtained at a frequency of ∼8.99 GHz with coating thickness of 3.4 mm for the Ni

  9. Effect of Deposition Time on the Morphological Features and Corrosion Resistance of Electroless Ni-High P Coatings on Aluminium

    Directory of Open Access Journals (Sweden)

    N. Sridhar

    2013-01-01

    Full Text Available High phosphorus Ni-P alloy was deposited on aluminium substrate using electroless deposition route. Using zincating bath, the surface was activated before deposition. Deposition time was varied from 15 minutes to 3 hours. Deposit was characterised using scanning electron microscope with energy dispersive spectroscope, X-ray diffraction, and microhardness tester. The corrosion resistance was measured using Tafel extrapolation route. The medium was aqueous 5% HNO3 solution. The analysis showed that the deposit consisted of nodules of submicron and micron scale. The predominant phase in the deposit was nickel along with phosphides of nickel. Compared to substrate material, deposit showed higher hardness. With increase in deposition time, the deposit showed more nobleness in 5% HNO3 solution and nobleness reached a limiting value in 1 hour deposition time.

  10. The influence of the phosphorous content and heat treatment on the nano-micro-structure, thickness and micro-hardness of electroless Ni-P coatings on steel

    Science.gov (United States)

    Czagány, M.; Baumli, P.; Kaptay, G.

    2017-11-01

    Electroless Ni-P coatings were obtained on steel substrates using different bath compositions, which lead to different phosphorous contents of the coatings. In this paper the effect of the P-content in the Ni-P coatings was experimentally studied on the thickness of the coating, on its nano-micro-structure and on its micro-hardness. The as-received samples were nano-crystalline (mostly amorphous according to XRD) and their micro-hardness was found to decrease with increasing the P-content. Upon annealing at 400 °C a new Ni3P phase was formed and the nano-cystalline Ni-rich grains coarsened to micro-grains. In this annealed state the micro-hardness was found to increase with increasing the P-content. A complex model was built to explain the experimental results. It was supposed that the as-received Ni-P coating contains almost pure Ni nano-grains surrounded by segregated P atoms; as the grain grows, its surface is covered more and more by the P atoms. When the grain is fully covered by the P atoms, further grain growth is inhibited and the coating can grow further only due to nucleation of a new grain. Thus, the size of the grains was found inversely proportional to the P-content of the Ni-P alloy. The need for a larger number of nucleation events with decreasing grain size explains why the coating has a smaller thickness for smaller grain size, i.e. higher P-content. The inverse Hall-Petch rule was found for the grain size dependence of micro-hardness of the as deposited samples due to the grain boundary sliding of relatively hard Ni-rich nano-crystals along the soft P atoms (higher P-content lead to lower micro-hardness through smaller grain size). After annealing the micro-hardness was found to increase with the volumetric phase fraction of the harder Ni3P phase within a relatively soft Ni matrix, i.e. it was found to increase with the P-content of the Ni-P coating. The extrapolated value for the micro-hardness of the Ni3P phase is found about 757 ± 20 HV0.01.

  11. The evolution of texture during annealing of electroless Ni-Co-P deposits

    Energy Technology Data Exchange (ETDEWEB)

    Lee, D.N.; Hur, K.H.

    1999-05-21

    The Ni-Co-P alloy deposits can be obtained from alkaline solutions over the entire range of Co compositions. The deposits with higher Co concentrations are applied to magnetic recording media and vertical magnetic recording media by adding Mn and Re. An increase in Co concentration causes a decrease in P content and increase in grain size. No study has been made of texture changes during annealing of the Ni-Co-P alloy deposits. Microstructures and crystallization of the electroless Ni-P deposits and magnetic properties and microstructures of electroless Ni-Cu-P deposits were studied by the present authors. In this paper, the evolution of texture and phase transformation behavior during annealing of the Ni-Co-P deposits have been discussed.

  12. Multi-objective optimization of electroless ternary Nickel–Cobalt–Phosphorous coating using non-dominant sorting genetic algorithm-II

    Directory of Open Access Journals (Sweden)

    Jhumpa De

    2016-09-01

    Full Text Available Study of electroless Nickel–Cobalt–Phosphorous coating was conducted on pure Copper substrate. The weight percentages of Nickel and Cobalt in the deposited mass, evaluated through energy dispersive X-ray analysis, have been selected as the response variables for statistical analysis. A response surface model with central composite design is developed to explain the effect of curvature in the predicted responses. Student’s t test has identified that concentration of Cobalt Sulfate is the significant process parameter for both the responses. The response surface plots and p-values have predicted the same. Fisher’s F test confirms that the response surface equation has excellent fitting to the observed values. A multi-objective optimization method has been employed in a quest to obtain the optimal values of process parameters, to maximize the responses. The Pareto optimal front of solutions, obtained from NSGA-II, provides more flexibility to the decision maker with the values of the optimal process parameters.

  13. Electroless Fabrication of Cobalt Alloys Nanowires within Alumina Template

    Directory of Open Access Journals (Sweden)

    Nazila Dadvand

    2007-01-01

    Full Text Available A new method of nanowire fabrication based on electroless deposition process is described. The method is novel compared to the current electroless procedure used in making nanowires as it involves growing nanowires from the bottom up. The length of the nanowires was controlled at will simply by adjusting the deposition time. The nanowires were fabricated within the nanopores of an alumina template. It was accomplished by coating one side of the template by a thin layer of palladium in order to activate the electroless deposition within the nanopores from bottom up. However, prior to electroless deposition process, the template was pretreated with a suitable wetting agent in order to facilitate the penetration of the plating solution through the pores. As well, the electroless deposition process combined with oblique metal evaporation process within a prestructured silicon wafer was used in order to fabricate long nanowires along one side of the grooves within the wafer.

  14. Electroless Copper Deposition: A Sustainable Approach

    Science.gov (United States)

    Kutnahorsky, Marika Renee

    A sustainable electroless copper coating process was developed for plating automotive fasteners shaped from AISI 9255 low carbon, high silicon steel. The objective was to minimize the ionic and organic species present in each step of the plating process. A sulfuric acid solution inhibited with quinine was defined to clean the steel prior to plating. The corrosivity of the solution was examined through electrochemical and weight loss measurements to evaluate the efficiency of the cleaning process at high temperatures and high acid concentrations. An electroless copper coating process was then developed using a simple copper sulfate chemistry inhibited with quinine to extend the possible operating window. Finally, benzotriazole was evaluated as a possible anti-oxidant coating. Accelerated thioacetamide corrosion tests were used to evaluate the corrosion inhibition of benzotriazole on copper coatings.

  15. Study of pretreatment techniques and characterization of electroless silver on cenospheres

    Science.gov (United States)

    Cao, Xiao Guo; Zhang, Hai Yan

    2012-10-01

    Electroless Ag-coating of cenosphere particles is demonstrated in the present investigation. The electroless Ag-coating process is modified by replacing the conventional pretreatment and sensitization steps by only using a surface hydroxylation step with NaOH hydroxylating agent to simplify the steps and reduce the overall cost of the coating process. Furthermore, the activation and electroless plating steps are merged into one step. The cenosphere particles are characterized by scanning electron microscope (SEM), energy dispersive x-ray spectroscopy (EDX), X-ray diffraction analysis (XRD), and fourier transform infrared (FT-IR) before and after the coating process. The relatively uniform and continuous coating is obtained under the given coating conditions. The possible mechanism of electroless Ag-coating of cenosphere particles utilizing surface hydroxylation of cenospheres is suggested.

  16. Electroless nickel plating on polymer particles.

    Science.gov (United States)

    Fujii, Syuji; Hamasaki, Hiroyuki; Takeoka, Hiroaki; Tsuruoka, Takaaki; Akamatsu, Kensuke; Nakamura, Yoshinobu

    2014-09-15

    Near-monodisperse, micrometer-sized polypyrrole-palladium (PPy-Pd) nanocomposite-coated polystyrene (PS) particles have been coated with Ni overlayers by electroless plating in aqueous media. Good control of the Ni loading was achieved for 1.0 μm diameter PPy-Pd nanocomposite-coated PS particles and particles of up to 20 μm in diameter could also be efficiently coated with the Ni. Laser diffraction particle size analysis studies of dilute aqueous suspensions indicated that an additional water-soluble colloidal stabilizer, poly(N-vinyl pyrrolidone), in the electroless plating reaction media was crucial to obtain colloidally stable Ni-coated composite particles. Elemental microanalysis indicated that the Ni loading could be controlled between 61 and 78 wt% for the 1.0 μm-sized particles. Scanning/transmission electron microscopy studies revealed that the particle surface had a flaked morphology after Ni coating. Spherical capsules were obtained after extraction of the PS component from the Ni-coated composite particles, which indicated that the shell became rigid after Ni coating. X-ray diffraction confirmed the production of elemental Ni and X-ray photoelectron spectroscopy studies indicated the existence of elemental Ni on the surface of the composite particles. Copyright © 2014 Elsevier Inc. All rights reserved.

  17. Electroless atomic layer deposition

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, David Bruce; Cappillino, Patrick J.; Sheridan, Leah B.; Stickney, John L.; Benson, David M.

    2017-10-31

    A method of electroless atomic layer deposition is described. The method electrolessly generates a layer of sacrificial material on a surface of a first material. The method adds doses of a solution of a second material to the substrate. The method performs a galvanic exchange reaction to oxidize away the layer of the sacrificial material and deposit a layer of the second material on the surface of the first material. The method can be repeated for a plurality of iterations in order to deposit a desired thickness of the second material on the surface of the first material.

  18. A comparison of two methods for metallizing fly-ash cenosphere particles: electroless plating and magnetron sputtering

    Science.gov (United States)

    Cai, Chujiang; Yu, Xiaozheng; Shen, Zhigang; Xing, Yushan

    2007-10-01

    A dense and uniform metal layer was completely coated on the surface of fly-ash cenosphere particles by either electroless plating or magnetron sputtering technique. The surface morphology and characteristics of the electroless and sputtered metal coatings have been compared and investigated by various characterization methods, including scanning electron microscopy, energy dispersion x-ray spectrum, x-ray photoelectron spectroscopy, optical microscopy and atomic force microscopy. The results indicate that the electroless plating process has a faster deposition rate as compared with the sputtering process, and the metal coating fabricated by electroless plating is rough as compared with the metal coating fabricated by magnetron sputtering. The Cu-coated fine cenospheres could be fabricated by the electroless plating technique.

  19. A comparison of two methods for metallizing fly-ash cenosphere particles: electroless plating and magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Cai Chujiang; Yu Xiaozheng; Shen Zhigang; Xing Yushan [Beijing Key Laboratory for Powder Technology Research and Development, Beijing University of Aeronautics and Astronautics, Beijing 100083 (China)

    2007-10-07

    A dense and uniform metal layer was completely coated on the surface of fly-ash cenosphere particles by either electroless plating or magnetron sputtering technique. The surface morphology and characteristics of the electroless and sputtered metal coatings have been compared and investigated by various characterization methods, including scanning electron microscopy, energy dispersion x-ray spectrum, x-ray photoelectron spectroscopy, optical microscopy and atomic force microscopy. The results indicate that the electroless plating process has a faster deposition rate as compared with the sputtering process, and the metal coating fabricated by electroless plating is rough as compared with the metal coating fabricated by magnetron sputtering. The Cu-coated fine cenospheres could be fabricated by the electroless plating technique.

  20. Electroless plating of copper on surface-modified glass substrate

    Energy Technology Data Exchange (ETDEWEB)

    Su Wei, E-mail: aaasuwei@yahoo.com.cn [College of Chemistry and Life Science, Guangxi Teachers Education University, Nanning 530001 (China); Yao Libei; Yang Fang [College of Chemistry and Life Science, Guangxi Teachers Education University, Nanning 530001 (China); Li Peiyuan, E-mail: lipearpear@yahoo.cn [College of Pharmacy, Guangxi Traditional Chinese Medical University, Nanning 530001 (China); Chen Juan; Liang Lifang [College of Chemistry and Life Science, Guangxi Teachers Education University, Nanning 530001 (China)

    2011-07-01

    This work focuses on developing a novel convenient method for electroless copper deposition on glass material. This method is relied on the formation of amino (NH{sub 2})-terminated film on the surface of glass substrate, by coating polyethylenimine (PEI) on glass matrix and using epichlorohydrin (ECH) as cross-linking agent. The introduced amino groups can effectively adsorb the palladium, the catalysts which could initiate the subsequent Cu electroless plating, onto the glass substrate surface. Finally, a copper film is formed on the palladium-activated glass substrate through copper electroless plating and the surface-coppered glass material is therefore acquired. X-ray diffraction (XRD), atomic force microscope (AFM), scanning electron microscopy (SEM) images combined with energy diffraction X-ray (EDX) analysis demonstrate the successful copper deposition on the surface of glass substrate.

  1. Electroless copper electrolytes and its surface characteristics for semiconductor interconnects

    Science.gov (United States)

    Lee, Hong-Kee; Hur, Jin-Young

    2013-07-01

    In this research, to develop proper electroless copper electrolytes for semiconductor interconnects, the concentration and amount of additives are varied. Then, the stability, reactivity, deposition rate, leveling effect, and surface structure are examined. After a virgin makeup solution with suitable deposition characteristics is obtained, an electroless copper coating layer of high uniformity and adhesion strength was achieved using the stabilizer, catalyst, buffer, and pH adjuster as additives and surfactant on Ru diffusion barriers. Through annealing, resistance characteristics could be enhanced. Moreover, by measuring the cyclic voltammetry stripping and mixed potential of the electroless Cu electrolyte, its surface reactivity is electrochemically evaluated, and the result is in agreement with the deposition reaction. When the electrolyte developed in this study is applied on a trench pattern wafer with A/R 3.5 and a line width of 30 nm, it is possible to observe immaculate filling with improved leveling.

  2. Preparation and characterization of electroless Ni–B/nano-SiO2 ...

    Indian Academy of Sciences (India)

    compared with the coating without nanoparticles. The increase in the microhardness of the nanocomposite coatings reported in this study is attributed to an effect of dispersion strengthening of ceramic particles in the Ni–B matrix. Keywords. Electroless Ni–B; nanoparticle; coating; microhardness; SEM; XRD. 1. Introduction.

  3. A novel Ag catalyzation process using swelling impregnation method for electroless Ni deposition on Kevlar® fiber

    Science.gov (United States)

    Pang, Hongwei; Bai, Ruicheng; Shao, Qinsi; Gao, Yufang; Li, Aijun; Tang, Zhiyong

    2015-12-01

    A novel Ag catalyzation process using swelling impregnation pretreatment method was developed for electroless nickel (EN) deposition on Kevlar fiber. Firstly, the fiber was immersed into an aqueous dimethylsulfoxide (DMSO) solution of silver nitrate to impart silver nitrate into the inner part of the fiber near the surface. Subsequently silver nitrate was reduced to metal silver nanoparticles on the fiber surface by treatment with aqueous solution of sodium borohydride. After electroless plating, a dense and homogeneous nickel coating was obtained on the fiber surface. The silver nanoparticles formed at the fiber surface functioned as a catalyst for electroless deposition as well as an anchor for the plated layer. The study also revealed that the incorporation of surfactant sodium dodecyl sulfate (SDS) in electroless nickel plating bath can enhance the adhesion strength of EN layer with the fiber surface and minimize the surface roughness of the EN coating. The Ni plated Kevlar fiber possessed excellent corrosion resistance and high tensile strength.

  4. Extremely low catalyst loading for electroless deposition on a non-conductive surface by a treatment for reduced graphene oxide.

    Science.gov (United States)

    Zhan, Jing; Tan, Desmond C L; Prakitritanon, Swaek; Lin, Ming; Sato, Hirotaka

    2017-08-15

    Enhancement of electroless deposition using reduced-graphene-oxide (rGO) coating for a conductive surface on the non-conductive substrate is proposed and demonstrated. We confirmed that the rGO treatment enhanced the Pd catalytic activity and achieved a sufficient rate in electroless deposition with extremely low Pd loading (3.94 × 10-2 μg cm-2).

  5. Influence of electroless coatings of Cu, Ni-P and Co-P on MmNi{sub 3.25}Al{sub 0.35}Mn{sub 0.25}Co{sub 0.66} alloy used as anodes in Ni-MH batteries

    Energy Technology Data Exchange (ETDEWEB)

    Raju, M. [Nickel-Metal Hydride Battery Section, Electrochemical Power Sources Division, Central Electrochemical Research Institute, Karaikudi 630006 (India); Ananth, M.V. [Nickel-Metal Hydride Battery Section, Electrochemical Power Sources Division, Central Electrochemical Research Institute, Karaikudi 630006 (India)], E-mail: mvananth@rediffmail.com; Vijayaraghavan, L. [Manufacturing Engineering Section, Department of Mechanical Engineering, Indian Institute of Technology Madras, Chennai 600036 (India)

    2009-05-05

    Electroless coatings of Ni-P, Co-P and Cu were applied on the surface of non-stoichiometric MmNi{sub 3.25}Al{sub 0.35}Mn{sub 0.25}Co{sub 0.66} (Mm: misch metal) metal hydride alloy. Elemental analysis was made with Energy Dispersive X-ray Analysis (EDAX). The structural analysis of bare and coated alloys was done by X-ray diffraction (XRD) whereas surface morphology was examined with scanning electron microscope (SEM) and transmission electron microscope (TEM). The electrode characteristics inclusive of electrochemical capacity and cycle life were studied at C/5 rate. Superior performance is obtained with copper coated alloy. Microstructure observations indicate that the observed excellent performance could be attributed to uniform and efficient surface coverage with copper. Also, lanthanum surface enrichment in samples during Cu coating leads to improvement in performance. It is inferred from electro analytical investigations that copper coatings act as microcurrent collectors with alterations in hydrogen transport mechanism and facilitate charge transfer reaction on the alloy surface without altering battery properties. Moreover, supportive first time TEM evidence of existence of such copper nano current collectors (about 8 nm in diameter and length about 20 nm) is reported.

  6. Electroless Deposition of Ni-P Alloys on Cenospheres by Using Silver as the Catalyst

    Science.gov (United States)

    Xu, Jian; Xiong, Weihao; Zeng, Aixiang

    Electroless deposition of Ni-P alloys on cenospheres is demonstrated in the present investigation. AgNO3 is used as an activator to replace the conventional PdCl2 activator and H2 PO-2 in the coating bath is used as the reducing agent to replace Sn2+ in order to lower the overall cost of the coating process. The coated cenospheres are characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX) and powder X-ray diffraction (XRD). It shows that Ni-P alloys uniformly deposit on the surface of the cenospheres under experimental conditions. The possible mechanism of electroless Ni-P alloys coating of cenospheres by using silver as the catalyst is suggested.

  7. Electrochemical Characteristics of Titanium for Dental Implants in Case of the Electroless Surface Modification

    Directory of Open Access Journals (Sweden)

    Klimecka-Tatar D.

    2016-06-01

    Full Text Available In the paper the results of research under effect of electroless phosphate coating of titanium dental implants on potentiokinetic polarization characteristic obtained in artificial saliva were presented. On the basis of electrochemical studies it was concluded that the electroless process of phosphating beneficialy effect on corrosion characteristic of titanium determined in solution simulating the oral cavity. Furthermore, the proposed technique of chemical treatment of titanium surface is conducive to the homogeneous development of the surface, which is extremely important from the point of view of titanium implants biointegration. Phosphating treatment affect on the development of surface geometry, resulting in a slight increase in roughness parameters (Ra, Rz and Rmax. The temperature increase of electroless phosphating treatment promotes the rate of conversion layer formation, whereas the effect of temperature of the chemical treatment efficiency is secondary important at longer exposure times (e.g. 45 minutes.

  8. Copper circuit patterning on polymer using selective surface modification and electroless plating

    Science.gov (United States)

    Park, Sang Jin; Ko, Tae-Jun; Yoon, Juil; Moon, Myoung-Woon; Oh, Kyu Hwan; Han, Jun Hyun

    2017-02-01

    We have examined a potential new and simple method for patterning a copper circuit on PET substrate by copper electroless plating, without the pretreatment steps (i.e., sensitization and activation) for electroless plating as well as the etching processes of conventional circuit patterning. A patterned mask coated with a catalyst material, Ag, for the reduction of Cu ions, is placed on a PET substrate. Subsequent oxygen plasma treatment of the PET substrate covered with the mask promotes the selective generation of anisotropic pillar- or hair-like nanostructures coated with co-deposited nanoparticles of the catalyst material on PET. After oxygen plasma treatment, a Cu circuit is well formed just by dipping the plasma-treated PET into a Cu electroless plating solution. By increasing the oxygen gas pressure in the chamber, the height of the nanostructures increases and the Ag catalyst particles are coated on not only the top but also the side surfaces of the nanostructures. Strong mechanical interlocking between the Cu circuit and PET substrate is produced by the large surface area of the nanostructures, and enhances peel strength. Results indicate this new simple two step (plasma surface modification and pretreatment-free electroless plating) method can be used to produce a flexible Cu circuit with good adhesion.

  9. Metal deposition by electroless plating on polydopamine functionalized micro- and nanoparticles.

    Science.gov (United States)

    Mondin, Giovanni; Wisser, Florian M; Leifert, Annika; Mohamed-Noriega, Nasser; Grothe, Julia; Dörfler, Susanne; Kaskel, Stefan

    2013-12-01

    A novel approach for the fabrication of metal coated micro- and nanoparticles by functionalization with a thin polydopamine layer followed by electroless plating is reported. The particles are initially coated with polydopamine via self-polymerization. The resulting polydopamine coated particles have a surface rich in catechols and amino groups, resulting in a high affinity toward metal ions. Thus, they provide an effective platform for selective electroless metal deposition without further activation and sensitization steps. The combination of a polydopamine-based functionalization with electroless plating ensures a simple, scalable, and cost-effective metal coating strategy. Silver-plated tungsten carbide microparticles, copper-plated tungsten carbide microparticles, and copper-plated alumina nanoparticles were successfully fabricated, showing also the high versatility of the method, since the polymerization of dopamine leads to the formation of an adherent polydopamine layer on the surface of particles of any material and size. The metal coated particles produced with this process are particularly well suited for the production of metal matrix composites, since the metal coating increases the wettability of the particles by the metal, promoting their integration within the matrix. Such composite materials are used in a variety of applications including electrical contacts, components for the automotive industries, magnets, and electromagnetic interference shielding. Copyright © 2013 Elsevier Inc. All rights reserved.

  10. Initial deposition mechanism of electroless nickel plating on AZ91D magnesium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Song, Y.; Shan, D.; Han, E. [Chinese Academy of Sciences, Environmental Corrosion Center, Inst. of Metal Research, Shenyang (China)

    2006-04-15

    The pretreatment processes and initial deposition mechanism of electroless nickel plating on AZ91D magnesium alloy were investigated by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX). The results showed that alkaline cleaning could remove the greases and oils from the substrate surface. Acid etching could wipe off the metal chippings and oxides. The hydrofluoric acid activating process which could improve the adhesion of coating to substrate played a key role in the subsequent process of electroless nickel plating. The nickel coating was deposited preferentially on the primary {alpha} phase and then spread to the eutectic {alpha} phase and {beta} phase. The nickel initially nucleated on the primary {alpha} phase by a replacement reaction, then grew depending on the autocatalysis function of nickel. The coating on the {beta} phase displayed better adhesion than that on the {alpha} phase due to the nails fixing effect. (author)

  11. Enhanced microwave absorbing properties and heat resistance of carbonyl iron by electroless plating Co

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hongyu, E-mail: wanghongyu07010310@163.com; Zhu, Dongmei; Zhou, Wancheng; Luo, Fa

    2015-11-01

    Co coated carbonyl iron particles (Co (CI)) are fabricated through electroless plating method, and the electromagnetic microwave absorbing properties are investigated in the frequencies during 8.2–12.4 GHz. The complex permittivity of CI particles after electroless plating Co is higher than that of raw CI particles due to improvment of the polarization process. Furthermore, according to the XRD and TG results, the Co layer can enhance the heat resistance of CI particles. The bandwidth below −10 dB can reach 3.9 GHz for the Co(CI) absorbent. The results indicate that the electroless plating Co not only enhances the absorbing properties but also improves the heat resistance of CI. - Highlights: • The Co-coated carbonyl iron Co(CI) particles were prepared by electroless plating. • The electromagnetic wave absorbing properties of Co(CI) particles were studied. • The heat treatment on the absorbing property of Co(CI) particles was studied. • The Co(CI) particles have good absorbing property when compared with CI.

  12. Copper circuit patterning on polymer using selective surface modification and electroless plating

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sang Jin [Department of Materials Science and Engineering, Chungnam National University, Daejeon 305-764 (Korea, Republic of); Ko, Tae-Jun [Institute for Multidisciplinary Convergence of Materials, Korea Institute of Science and Technology, Seoul 130-650 (Korea, Republic of); Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Yoon, Juil [Department of Mechanical Systems Engineering, Hansung University, Seoul 136-792 (Korea, Republic of); Moon, Myoung-Woon [Institute for Multidisciplinary Convergence of Materials, Korea Institute of Science and Technology, Seoul 130-650 (Korea, Republic of); Oh, Kyu Hwan [Department of Materials Science and Engineering, Seoul National University, Seoul 151-742 (Korea, Republic of); Han, Jun Hyun, E-mail: jhhan@cnu.ac.kr [Department of Materials Science and Engineering, Chungnam National University, Daejeon 305-764 (Korea, Republic of)

    2017-02-28

    Highlights: • A new simple two step method for the pattering of Cu circuits on PET substrate was proposed. • The simple patterning of the high adhesive Cu circuits was achieved by plasma treatment using a patterned mask coated with a catalyst material. • The high adhesive strength of Cu circuits was due to the nanostructure formed by oxygen plasma treatment. - Abstract: We have examined a potential new and simple method for patterning a copper circuit on PET substrate by copper electroless plating, without the pretreatment steps (i.e., sensitization and activation) for electroless plating as well as the etching processes of conventional circuit patterning. A patterned mask coated with a catalyst material, Ag, for the reduction of Cu ions, is placed on a PET substrate. Subsequent oxygen plasma treatment of the PET substrate covered with the mask promotes the selective generation of anisotropic pillar- or hair-like nanostructures coated with co-deposited nanoparticles of the catalyst material on PET. After oxygen plasma treatment, a Cu circuit is well formed just by dipping the plasma-treated PET into a Cu electroless plating solution. By increasing the oxygen gas pressure in the chamber, the height of the nanostructures increases and the Ag catalyst particles are coated on not only the top but also the side surfaces of the nanostructures. Strong mechanical interlocking between the Cu circuit and PET substrate is produced by the large surface area of the nanostructures, and enhances peel strength. Results indicate this new simple two step (plasma surface modification and pretreatment-free electroless plating) method can be used to produce a flexible Cu circuit with good adhesion.

  13. Fabrication and optical characterization of improved electroless ...

    African Journals Online (AJOL)

    Thin semi conductor films of strontium fluoride (SrF2) were successfully deposited on glass microscope slides using simple and cheap electroless chemical bath deposition methods at 320K and pH values of 9, 10 and 12. Controlled addition of ethylenediamine tetra acetate (EDTA), another complexing agent with pH to ...

  14. Fabrication and optical characterization of improved electroless ...

    African Journals Online (AJOL)

    Fabrication and optical characterization of improved electroless chemically deposited strontium fluoride (SrF2) thin films at 320K. ... Journal of the Nigerian Association of Mathematical Physics ... Other optical and solid state properties were calculated from the data and compared with other deposited thin films. Average ...

  15. Electroless Deposition and Surface-Enhanced Raman Scattering Application of Palladium Thin Films on Glass Substrates

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Kuan Soo; Cho, Young Kwan [Soongsil Univ., Seoul (Korea, Republic of); Kim, Kyung Lock; Kim, Kwan [Seoul National Univ., Seoul (Korea, Republic of)

    2014-03-15

    In this work, we describe a very simple electroless deposition method to prepare moderate-SERS-active nanostructured Pd films deposited on the glass substrates. To the best of our knowledge, this is the first report on the one-pot electroless method to deposit Pd nanostructures on the glass substrates. This method only requires the incubation of negatively charged glass substrates in ethanol-water mixture solutions of Pd(NO{sub 3}){sub 2} and butylamine at elevated temperatures. Pd films are then formed exclusively and evenly on glass substrates. Due to the aggregated structures of Pd, the SERS spectra of benzenethiol and organic isonitrile could be clearly identified using the Pd-coated glass as a SERS substrate. This one-step fabrication method of Pd thin film on glass is cost-effective and suitable for the mass production.

  16. Improved electroless plating method through ultrasonic spray atomization for depositing silver nanoparticles on multi-walled carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Qi [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Xie, Ming [Kunming Institute of Precious Metals, Kunming 650106 (China); Liu, Yichun, E-mail: liuyichun@kmust.edu.cn [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Yi, Jianhong [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China)

    2017-07-01

    Highlights: • Electroless plating method assisted by ultrasonic spray atomization was developed. • This method leads to much more uniform silver coatings on MWCNTs. • The plating parameters affect the layer morphologies a lot. - Abstract: A novel method was developed to deposit nanosized silver particles on multi-walled carbon nanotubes (MWCNTs). The electroless plating of silver on MWCNTs accomplished in small solution drops generated by ultrasonic spray atomization, which inhibited excessive growth of silver particles and led to much more uniform nanometer grain-sized coatings. The results showed that pretreatment was essential for silver particles to deposit on the MWCNTs, and the electrolyte concentration and reaction temperature were important parameters which had a great influence on the morphology and structure of the silver coatings. Possible mechanisms of this method are also discussed in the paper.

  17. Electroless deposition of Ni Cu P alloy and study of the influences of some parameters on the properties of deposits

    Science.gov (United States)

    Ashassi-Sorkhabi, H.; Dolati, H.; Parvini-Ahmadi, N.; Manzoori, J.

    2002-01-01

    Cupronickel alloys are known for their excellent corrosion resistance, especially in marine atmosphere. The development of an appropriate electroless bath involves the use of a reducing agent, complexing and stabilizing compounds and metallic salts. In this work, autocatalytic deposition of Ni-Cu-P alloys (28-95 wt.% Ni, 66-0 wt.% Cu, 7.5-3 wt.% P) has been carried out on 302 b steel sheets from bath containing: NiCl 2·6H 2O, CuCl 2·2H 2O, NaH 2PO 2, Na citrate, sulphosalicilic acid and triethanolamine. The effects of pH, temperature, and bath composition on the hardness and the composition of deposits have been studied. In addition, the deposition rates of alloy, nickel, copper and phosphorus were investigated and optimum conditions were obtained. The average rate of alloy deposition was 9 mg cm -2 h -1 and the optimum pH and temperature were 8.5 and 80 °C, respectively. The chemical stability of bath was desirable, and no spontaneous decomposition occurred. The changes in the structure of deposit by heat treatment were studied by the X-ray diffraction (XRD) method. The XRD patterns indicate that the copper content affects the structure changes. With increasing copper content, the phosphorus content decreased and the crystallinity of the deposits grew. After heat treatment of alloys with lower copper content at 400 °C for 1 h, the crystallization to Ni 3P was observed.

  18. Selective Electroless Silver Deposition on Graphene Edges

    DEFF Research Database (Denmark)

    Durhuus, D.; Larsen, M. V.; Andryieuski, Andrei

    2015-01-01

    We demonstrate a method of electroless selective silver deposition on graphene edges or between graphene islands without covering the surface of graphene. Modifications of the deposition recipe allow for decoration of graphene edges with silver nanoparticles or filling holes in damaged graphene...... on silica substrate and thus potentially restoring electric connectivity with minimal influence on the overall graphene electrical and optical properties. The presented technique could find applications in graphene based transparent conductors as well as selective edge functionalization and can be extended...

  19. Comparative study of electroless nickel film on different organic acids modified cuprammonium fabric (CF)

    Science.gov (United States)

    Zhao, Hang; Lu, Yinxiang

    2016-01-01

    Nickel films were grown on citric acid (CA), malic acid (MA) and oxalic acid (OA) modified cuprammonium fabric (CF) substrates via electroless nickel deposition. The nickel films were examined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Their individual deposition rate and electromagnetic interference (EMI) shielding effectiveness (SE) were also investigated to compare the properties of electroless nickel films. SEM images illustrated that the nickel film on MA modified CF substrate was smooth and uniform, and the density of nickel nuclei was much higher. Compared with that of CA modified CF, the coverage of nickel nuclei on OA and MA modified CF substrate was very limited and the nickel particles size was too big. XRD analysis showed that the nickel films deposited on the different modified CF substrates had a structure with Ni (1 1 1) preferred orientation. All the nickel coatings via different acid modification were firmly adhered to the CF substrates, as demonstrated by an ultrasonic washing test. The result of tensile test indicated that the electroless nickel plating on CF has ability to strengthen the CF substrate while causes limited effect on tensile elongation. Moreover, the nickel film deposited on MA modified CF substrate showed more predominant in EMI SE than that deposited on CA or OA modified CF.

  20. Optimizing growth conditions for electroless deposition of Au films ...

    Indian Academy of Sciences (India)

    Unknown

    Cathodic: Mn+ + ne– → M (M = metal). The advantages of electroless deposition are many: it is simple, relatively inexpensive and does not generally depend on the shape, size or conductivity of the substrate but yields high purity films. Using electroless deposition, several metals have been deposited on Si and Ge surfaces.

  1. Comparative study of electroless nickel film on different organic acids modified cuprammonium fabric (CF)

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Hang; Lu, Yinxiang, E-mail: yxlu@fudan.edu.cn

    2016-01-30

    Graphical abstract: - Highlights: • An etchant-free and moderate surface pre-treatment process was studied. • Citric acid, malic acid and oxalic acid were selected as modification agents. • High adhesive nickel coating on cuprammonium fabric was obtained. • The electromagnetic parameters were evaluated from the experimental data. - Abstract: Nickel films were grown on citric acid (CA), malic acid (MA) and oxalic acid (OA) modified cuprammonium fabric (CF) substrates via electroless nickel deposition. The nickel films were examined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Their individual deposition rate and electromagnetic interference (EMI) shielding effectiveness (SE) were also investigated to compare the properties of electroless nickel films. SEM images illustrated that the nickel film on MA modified CF substrate was smooth and uniform, and the density of nickel nuclei was much higher. Compared with that of CA modified CF, the coverage of nickel nuclei on OA and MA modified CF substrate was very limited and the nickel particles size was too big. XRD analysis showed that the nickel films deposited on the different modified CF substrates had a structure with Ni (1 1 1) preferred orientation. All the nickel coatings via different acid modification were firmly adhered to the CF substrates, as demonstrated by an ultrasonic washing test. The result of tensile test indicated that the electroless nickel plating on CF has ability to strengthen the CF substrate while causes limited effect on tensile elongation. Moreover, the nickel film deposited on MA modified CF substrate showed more predominant in EMI SE than that deposited on CA or OA modified CF.

  2. Surface-grafted polymer-assisted electroless deposition of metals for flexible and stretchable electronics.

    Science.gov (United States)

    Liu, Xuqing; Zhou, Xuechang; Li, Yi; Zheng, Zijian

    2012-05-01

    Surface-grafted polymers, that is, ultrathin layers of polymer coating covalently tethered to a surface, can serve as a particularly promising nanoplatform for electroless deposition (ELD) of metal thin films and patterned structures. Such polymers consist of a large number of well-defined binding sites for highly efficient and selective uptake of ELD catalysts. Moreover, the polymer chains provide flexible 3D network structures to trap the electrolessly deposited metal particles, leading to strong metal-substrate adhesion. In the past decade, surface-grafted polymers have been demonstrated as efficient nanoplatforms for fabricating durable and high-performance metal coatings by ELD on plastic substrates for applications in flexible and stretchable electronics. This focus review summarizes these recent advances, with a particular focus on applications in polymeric flexible and stretchable substrates. An outlook on the future challenges and opportunities in this field is given at the end of this paper. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  3. High-adhesion Cu patterns fabricated by nanosecond laser modification and electroless copper plating

    Science.gov (United States)

    Lv, Ming; Liu, Jianguo; Zeng, Xiaoyan; Du, Qifeng; Ai, Jun

    2015-10-01

    Adhesion strength is a crucial factor for the performance and reliability of metallic patterns on insulator substrates. In this study, we present an efficient technique for selective metallization of alumina ceramic with high adhesion strength by using nanosecond laser modification and electroless copper plating. Specifically, a 355 nm Nd:YVO4 ultraviolet (UV) laser was employed not only to decompose palladium chloride film locally for catalyzing the electroless reaction, but also to modify the ceramic surface directly using its high fluence. An orthogonal experiment was undertaken to study the effects of processing parameters including laser fluence, scanning speed and scanning line interval on adhesion strength. The adhesion strength was measured by pulling a metallic wire soldered into the copper coating perpendicular to the substrate using a pull tester. The results have shown that a strong adhesion between the copper coating and the alumina ceramic, higher than the tensile strength of tin-lead solder was obtained. Surface and interface characteristics were investigated to understand that, whose results have shown that the high-aspect-ratio microstructures formed by the laser modification is the major reason for the improvement of adhesion.

  4. GaN Nanowires Synthesized by Electroless Etching Method

    KAUST Repository

    Najar, Adel

    2012-01-01

    Ultra-long Gallium Nitride Nanowires is synthesized via metal-electroless etching method. The morphologies and optical properties of GaN NWs show a single crystal GaN with hexagonal Wurtzite structure and high luminescence properties.

  5. Broadband infrared absorption enhancement by electroless-deposited silver nanoparticles

    DEFF Research Database (Denmark)

    Gritti, Claudia; Raza, Søren; Kadkhodazadeh, Shima

    2017-01-01

    Decorating semiconductor surfaces with plasmonic nanoparticles (NPs) is considered a viable solution for enhancing the absorptive properties of photovoltaic and photodetecting devices. We propose to deposit silver NPs on top of a semiconductor wafer by a cheap and fast electroless plating technique...... of a high-index semiconductor substrate. Our hypothesis is substantiated by examining the plasmonic response of the electroless-deposited NPs using both electron energy loss spectroscopy and numerical calculations....

  6. Electroless Ni–P–ferrite composite coatings for microwave ...

    Indian Academy of Sciences (India)

    Use of microwave energy for synthesis of material with novel microstructures is an exciting new field in material science with enormous application. In this investigation, nanograined BaZn2-CoFe16O27 ( = 0.0, 0.4, 0.8, 1.2, 1.6 and 2.0) powders have been synthesized by citrate precursor method followed by heat ...

  7. Application of Self-Assembled Monolayers to the Electroless Metallization of High Aspect Ratio Vias for Microelectronics

    Science.gov (United States)

    Bernasconi, R.; Molazemhosseini, A.; Cervati, M.; Armini, S.; Magagnin, L.

    2016-10-01

    All-wet electroless metallization of through-silicon vias (TSVs) with a width of 5 μm and a 1:10 aspect ratio was carried out. Immersion in a n-(2-aminoethyl) 3-aminopropyl-trimethoxysilane (AEAPTMS) self-assembled monolayer (SAM) was used to enhance the adhesion between the metal film and substrate. Contact angle variation and atomic force microscopy were used to verify the formation of a SAM layer. A PdCl2 solution was later used to activate the silanized substrates, exploiting the affinity of the -NH3 functional group of AEAPTMS to palladium. A nickel-phosphorus-boron electroless bath was employed to deposit the first barrier layer onto silicon. The NiPB growth rate was evaluated on flat silicon wafers, while the structure of the coating obtained was investigated via glow discharge optical emission spectroscopy. Cross-sectional scanning electron microscope observations were carried out on metallized TSVs to characterize the NiPB seed, the Cu seed layer deposited with a second electroless step, and the Cu superfilling obtained with a commercial solution. Complete filling of TSV was achieved.

  8. Electroless Formation of Hybrid Lithium Anodes for Fast Interfacial Ion Transport

    KAUST Repository

    Choudhury, Snehashis

    2017-08-17

    Rechargeable batteries based on metallic anodes are of interest for fundamental and application-focused studies of chemical and physical kinetics of liquids at solid interfaces. Approaches that allow facile creation of uniform coatings on these metals to prevent physical contact with liquid electrolytes, while enabling fast ion transport, are essential to address chemical instability of the anodes. Here, we report a simple electroless ion-exchange chemistry for creating coatings of indium on lithium. By means of joint density functional theory and interfacial characterization experiments, we show that In coatings stabilize Li by multiple processes, including exceptionally fast surface diffusion of lithium ions and high chemical resistance to liquid electrolytes. Indium coatings also undergo reversible alloying reactions with lithium ions, facilitating design of high-capacity hybrid In-Li anodes that use both alloying and plating approaches for charge storage. By means of direct visualization, we further show that the coatings enable remarkably compact and uniform electrodeposition. The resultant In-Li anodes are shown to exhibit minimal capacity fade in extended galvanostatic cycling when paired with commercial-grade cathodes.

  9. Electroless formation of hybrid lithium anodes for fast interfacial ion transport

    Energy Technology Data Exchange (ETDEWEB)

    Choudhury, Snehashis; Stalin, Sanjuna; Vu, Duylinh; Fawole, Kristen; Archer, Lynden A. [School of Chemical and Biomolecular Engineering, Cornell University, Ithaca, NY (United States); Tu, Zhengyuan [Department of Material Science and Engineering, Cornell University, Ithaca, NY (United States); Gunceler, Deniz [Department of Physics, Cornell University, Ithaca, NY (United States); Sundararaman, Ravishankar [Material Science and Engineering, Rensselaer Polytechnic Institute, Troy, NY (United States)

    2017-10-09

    Rechargeable batteries based on metallic anodes are of interest for fundamental and application-focused studies of chemical and physical kinetics of liquids at solid interfaces. Approaches that allow facile creation of uniform coatings on these metals to prevent physical contact with liquid electrolytes, while enabling fast ion transport, are essential to address chemical instability of the anodes. Here, we report a simple electroless ion-exchange chemistry for creating coatings of indium on lithium. By means of joint density functional theory and interfacial characterization experiments, we show that In coatings stabilize Li by multiple processes, including exceptionally fast surface diffusion of lithium ions and high chemical resistance to liquid electrolytes. Indium coatings also undergo reversible alloying reactions with lithium ions, facilitating design of high-capacity hybrid In-Li anodes that use both alloying and plating approaches for charge storage. By means of direct visualization, we further show that the coatings enable remarkably compact and uniform electrodeposition. The resultant In-Li anodes are shown to exhibit minimal capacity fade in extended galvanostatic cycling when paired with commercial-grade cathodes. (copyright 2017 Wiley-VCH Verlag GmbH and Co. KGaA, Weinheim)

  10. Electroless deposition of Gold-Platinum Core@ Shell Nanoparticles ...

    Indian Academy of Sciences (India)

    platinum nanoparticlesz (Au@PtNPs) with core@shell structure fabricated on glassy carbon electrode (GCE) by electroless depositionmethod. Initially, gold nanoparticles (AuNPs) were deposited on GCE by reducing HAuCl4 in the presence of ...

  11. Electroless deposition, post annealing and characterization of nickel ...

    Indian Academy of Sciences (India)

    Electroless deposition of nickel (EN) films on -type silicon has been investigated under different process conditions. The interface between the film and substrate has been characterized for electrical properties by probing the contact resistances. X-ray diffraction and atomic force microscopy have been performed to obtain ...

  12. Fabrication of micro-Ni arrays by electroless and electrochemical ...

    Indian Academy of Sciences (India)

    Nickel micro-arrays were fabricated by electroless and electrochemical deposition in an etched porous aluminum membrane. The aluminum membrane with metal characteristic could be fabricated from high-purity aluminium by electrochemical method. The aluminum reduced Ni2+ into Ni and the formed Ni nuclei served as ...

  13. Fabrication of micro-Ni arrays by electroless and electrochemical ...

    Indian Academy of Sciences (India)

    Administrator

    Postdoctoral Scientific Research Working Station of Jiangsu United Technology Group, Tongzhou 226361,. P.R. China. MS received 21 April ... The disadvantages of the mother membrane are not overcome. Electroless deposition .... energy of (111) resulted in priority growth compared to. (200) and (220), whose surface ...

  14. Electromagnetic properties of core–shell particles by way of electroless Ni–Fe–P alloy plating on flake-shaped diatomite

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Deyuan [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Yuan, Liming, E-mail: lming_y@163.com [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Lan, Mingming; Hu, Yanyan; Cai, Jun [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Zhang, Wenqiang [College of Engineering, China Agricultural University, Beijing 100083 (China); Li, Haiyang [China Aerospace Science and Technology Corporation, Beijing 100854 (China)

    2013-11-15

    Flake-shaped diatomite particles coated by Ni–Fe–P alloy were prepared by electroless plating technique and processed by heat treatment. The samples were characterized by SEM, EDS and XRD. The results indicated that the magnetic diatomite particles had continuous and homogeneous Ni–Fe–P coating, and the phase constitution of the Ni–Fe–P coating was transformed from an amorphous structure to a crystalline structure during heat treatment. The measured electromagnetic parameters and the calculated reflection loss suggested that heat treatment was able to enhance the microwave absorption performance of the paraffin wax based composites. In a word, the Ni–Fe–P coated diatomite particle obtained in this paper is a promising candidate for lightweight microwave absorbing inclusions. - Highlights: • We used the flake-shaped diatomite particles as forming template to fabricate the core–shell ferromagnetic particles. • The diatomite particles were deposited Ni–Fe–P alloy by way of electroless plating methods. • The coated diatomite particles were lightweight ferromagnetic fillers. • The composites containing coated diatomite particles with heat treatment exhibited great potential in the field of electromagnetic absorbing.

  15. Preparation and characterization of electroless Cu–P deposition protection for mild steel corrosion in molar hydrochloric solution

    Directory of Open Access Journals (Sweden)

    R.A. Belakhmima

    2017-10-01

    Full Text Available A new basic formulation of electroless Cu–P plating using sodium hypophosphite as reducing agent was developed at different concentration of NiSO4. So, the effect of temperature solution, pH and immersion time on deposition rate was also investigated. It is found that the deposition rate increases with nickel sulphate concentration and temperature and decreases with immersion time. The cyclic voltammetry study showed that the electroless deposition was controlled by the anodic processes. In addition, the scanning electron microscopy (SEM observations and energy dispersive X-ray (EDX analysis were used to characterize Cu–P deposit. Thus, the micrograph showed that coating presents a nodular aspect and is relatively homogeneous. Finally, the corrosion protection of mild steel by this coating in 1.0 M HCl was studied using electrochemical measurements. It is found that the protection increases with NiSO4 concentration and reaches 92% at 2 g L−1.

  16. Mutual dependency of mechanical properties and contiguity in W-Cu composites

    Energy Technology Data Exchange (ETDEWEB)

    Amirjan, M., E-mail: mamirjan@Yahoo.Com [Material division, Faculty of Mechanical Engineering, K.N. Toosi university of Technology, Tehran 15875-4416 (Iran, Islamic Republic of); Parvin, N. [Faculty of Mining and Metallurgy, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Zangeneh-Madar, K. [Department of Materials Engineering, MUT, Tehran 15875-1774 (Iran, Islamic Republic of)

    2010-10-15

    The solid-solid and solid-liquid interfaces and their relationship to mechanical properties have been investigated in tungsten powder compacts infiltrated with copper. The application of Ni, Ni-Cu and Ni-Cu-P electroless coatings on primary W powders, prior to compaction was found to affect the contiguity and hence improve the yield and compressive strength of specimens. Scanning electron microscopy, X-ray diffraction analyses and mechanical properties were investigated with due allowance for the participation of contiguity in microstructure. Comparison of the observed data was made with those of conventional elementally mixed compacts. It was illustrated that the application of thin elemental or complex coating has a direct influence on the contiguity and mechanical properties. It was found that W powder coated with Ni-Cu-P coating exhibited the lowest contiguity, and highest relative density.

  17. High performance 3D printed electronics using electroless plated copper

    Directory of Open Access Journals (Sweden)

    Jin Rong Jian

    2017-03-01

    Full Text Available This paper presents design and performance validation of 3D printed electronic components, 3D toroidal air-core inductors, fabricated by multi-material based Fused Deposition Modelling (FDM 3D printing technology and electroless copper plating. Designs of toroidal inductor is investigated with different core shapes and winding numbers; circular and half-circular cores with 10 and 13 turns of windings. Electroless plated copper thin film ensures 3D printed toroidal plastic structures to possess inductive behaviors. The inductance is demonstrated reliably with an applied source frequency from 100 kHz to 2 MHz as designs vary. An RL circuit is utilized to test the fabricated inductors’ phase-leading characteristics with corresponding phase angle changes.

  18. Fabrication of self-lubricating cobalt coatings on metal surfaces

    Science.gov (United States)

    Friedman, Hilla; Eidelman, Orly; Feldman, Yishay; Moshkovich, Alexey; Perfiliev, Vladislav; Rapoport, Lev; Cohen, Hagai; Yoffe, Alexander; Tenne, Reshef

    2007-03-01

    Composite coatings of Co + fullerene-like WS2 nanoparticles on stainless steel substrate were obtained through electroless deposition, using DMAB (dimethyl borane complex, 97%) as the reducing agent, and by electroplating in acidic solution. Phase analysis results show that the coatings consist of Co and the fullerene-like WS2 nanoparticles alone. Tribological measurements show reduced wear and friction of the composite coatings as compared with the pure cobalt film or the stainless steel substrate.

  19. Electroless deposition and electrical characterization of N- Cu 2 O ...

    African Journals Online (AJOL)

    This work describes the preparation of n-Cu2O layer by the electroless methods of boiling and immersion of copper plates in 0.001M CuSO4Electron Microscopy (SEM) have been used to characterize the oxide films deposited. XRD studies show, for the first time, that cuprous oxide (Cu2O) and cupric oxide (CuO) were ...

  20. Microwave Sintering of Electroless Ni Plated WC Powders

    OpenAIRE

    EROL, Ayhan; YONETKEN, Ahmet

    2010-01-01

    Nickel matrix reinforced with WC has been manufactured by microwave sintering at various temperatures. A uniform nickel layer on WC powders was deposited prior to sintering using electroless plating technique, allowing close surface contact than can be achieved using conventional methods such as mechanical alloying. The reactivity between WC powders to form compounds is controlled through Ni layer existing on the starting powders. A composite consisting of quaternary additions, a ceramic phas...

  1. Broadband infrared absorption enhancement by electroless-deposited silver nanoparticles

    Directory of Open Access Journals (Sweden)

    Gritti Claudia

    2016-07-01

    Full Text Available Decorating semiconductor surfaces with plasmonic nanoparticles (NPs is considered a viable solution for enhancing the absorptive properties of photovoltaic and photodetecting devices. We propose to deposit silver NPs on top of a semiconductor wafer by a cheap and fast electroless plating technique. Optical characterization confirms that the random array of electroless-deposited NPs improves absorption by up to 20% in a broadband of near-infrared frequencies from the bandgap edge to 2000 nm. Due to the small filling fraction of particles, the reflection in the visible range is practically unchanged, which points to the possible applications of such deposition method for harvesting photons in nanophotonics and photovoltaics. The broadband absorption is a consequence of the resonant behavior of particles with different shapes and sizes, which strongly localize the incident light at the interface of a high-index semiconductor substrate. Our hypothesis is substantiated by examining the plasmonic response of the electroless-deposited NPs using both electron energy loss spectroscopy and numerical calculations.

  2. Thin and flexible Ni-P based current collectors developed by electroless deposition for energy storage devices

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Haoran, E-mail: haoran.wu@mail.utoronto.ca; Susanto, Amelia; Lian, Keryn

    2017-02-01

    Highlights: • A PET metallized by electroless nickel was developed as flexible current collector. • The Ni-PET current collector showed good conductivity and chemical stability. • The flexible nanocarbon electrodes with Ni-PET exhibited capacitive behavior. • The Ni-PET enabled electrodes performed nicely in liquid and solid supercapacitors. - Abstract: A PET film metalized by electroless nickel deposition was demonstrated as thin and flexible current collector for energy storage devices. The resultant nickel-on-PET film (Ni-PET) can be used both as current collector for electrochemical capacitors and as electrode for thin film batteries. The composition of Ni-PET was characterized by EDX and XPS. The electrochemical performance of the Ni-PET current collector was similar to Ni foil but with less hydrogen evolution at low potential. The Ni-PET film exhibited better flexibility than a metallic Ni foil. Carbon nanotubes were coated on a Ni-PET substrate to form an electrochemical capacitor electrode which exhibited high chemical stability in both liquid and solid electrolytes, showing strong promise for solid energy storage devices.

  3. Feasibility study of submarine diesel exhaust valve interspace coating application

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, W.; Zhou, M.; Bibby, D.; Huang, J.

    2008-05-15

    This document described a feasibility study conducted to evaluate surface coating systems applied to the surface of a diesel exhaust valve interspace on a VICTORIA Class submarine. A series of laboratory studies were conducted to determine the physical characteristics of the coatings, which will be subjected to high service temperatures, diesel exhaust gas, and seawater. The valves were made of Q1N steel castings. The surface coatings were designed to provide corrosion resistance and thermal protection to the valves. As part of the study, a survey was conducted on various state-of-the-art surface coating systems. Coatings were rated on their ability to protect the Q10 steel surface from corrosion, high temperatures and seawater. An additional requirement was that the coatings should not produce high amounts of hydrogen. Plating trials were conducted with a nickel-based alloy (Ni-Cu-P) placed on Q1N steel substrates with a hypophosphite reducing agent. The results of X-ray diffraction (XRD) analyses suggested that the coatings can also be used to protect the external surfaces of various submarine components. 54 refs., 4 tabs., 10 figs.

  4. Electroless plating Cu-Co-P polyalloy on UV/ozonolysis irradiated polyethylene terephthalate film and its corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Hou, Lei; Bi, Siyi; Zhao, Hang; Xu, Yumeng; Mu, Yuhang; Lu, Yinxiang, E-mail: yxlu@fudan.edu.cn

    2017-05-01

    Highlights: • Electroless plating Cu-Co-P polyalloy was firstly fabricated onto polyethylene terephthalate (PET) substrate. • An etchant-free and amine-free UV/ozonolysis irradiation method UV/ozonolysis was effective for the transition from hydrophilic to hydrophobic of PET sheet. • A time-saving and cost-effective orthogonal experiment (L{sub 9}(3){sup 4}) was utilized to optimize the plating conditions. • The optimized copper polyalloy possessed high corrosion resistance in three aggressive mediums including NaCl, NaOH and HCl, respectively. • The Cu-Co-P coated PET composite showed excellent electromagnetic interference shielding effectiveness (EMI SE > 99.999% at frequency ranging from 30 MHz to 1000 MHz). - Abstract: High corrosion resistant Cu-Co-P coatings were firstly prepared on polyethylene terephthalate (PET) substrate by electroless plating in combination with UV/ozonolysis irradiation under optimized cobalt sulfate heptahydrate concentration, pH value, plating temperature and time. The copper polyalloy/PET composite can be obtained in three steps, namely: (i) the generation of oxygen-containing functionalities (carboxylic groups) onto PET surface through UV irradiation combined with ozone, (ii) Cu seeding catalysts were obtained after being immersed into cupric citrate and NaBH{sub 4} solutions subsequently, and (iii) Cu-Co-P polyalloy metallization using electroless plating bath. Attenuated total reflection fourier transformation infrared spectrometer (ATR-FTIR), X-ray photoelectron spectroscopy (XPS), water contact angle measurement and energy dispersive X-ray analysis (EDAX) were utilized to track the surface changes during the whole process. The electroless plating conditions were optimized by an orthogonal experiment (L{sub 9}(3){sup 4}) for Cu-Co-P coating as follows: CoSO{sub 4}·7H{sub 2}O addition of 0.08 M, pH value, plating temperature and time were set on 10.0, 35 °C and 25 min, respectively. Under the optimal conditions, copper

  5. Comparative study of electroless Co-Ni-P plating on Tencel fabric by Co0-based and Ni0-based activation for electromagnetic interference shielding

    Science.gov (United States)

    Bi, Siyi; Zhao, Hang; Hou, Lei; Lu, Yinxiang

    2017-10-01

    The primary objective of this research work was to develop high-performance conductive fabrics with desired electromagnetic interference (EMI) shielding effectiveness (SE), excellent durability and improved corrosion resistance. Such conductive fabrics were fabricated by combining an ultra-low-cost electroless plating method with an alkoxy silane self-assembly technology, which involved successive steps of modification, activation, Co-Ni-P coating deposition and 3-aminopropyltrimethoxysilane (APTMS) thin coatings assembling. Malic acid (MA) was selected to modify the pristine Tencel (TS) substrates, and the probably interaction mechanism was investigated by FT-IR measurement. Co0 and Ni0 nanoparticles (NPs) were used as the activators to initiate electroless plating, respectively, and thereby two categories of Co-Ni-P coatings with different Co/Ni atomic ratio were obtained. Both of them presented compact morphologies and preferential (1 1 1) crystal orientation, which were validated by FE-SEM and XRD measurements. Owing to the lower square resistance and higher magnetic properties, the Co-Ni-P coated fabric activated by Co0 activator showed a higher EMI SE (18.2-40.1 dB) at frequency of 30-1000 MHz. APTMS thin coatings were then assembled on the top of alloy coated fabrics to act as anti-corrosion barriers. Electrochemical polarization measurement in 3.5 wt.% NaCl solution showed that top-APTMS coated conductive fabric exhibited a higher corrosion resistance than the one in absence of APTMS assembly. Overall, the whole process of fabrication could be performed in several hours (or less) without any specialized equipment, which shows a great potential as EMI shielding fabrics in mass-production.

  6. Electroless Plating on Plastic Induced by Selective Laser Activation

    DEFF Research Database (Denmark)

    Zhang, Yang; Tang, Peter Torben; Hansen, Hans Nørgaard

    2009-01-01

    the surface property’s point of view, the basic polymer surface tends to attract palladium in an acidic solution. Using the laser treatment mentioned above, standard grades of thermoplastic materials such as ABS, SAN, PE, PC and others have been successfully metalized. The metalized tracks are down to 300 μm......This paper presents a new method for selective micro metallization of polymers. A Nd:YAG laser is employed to draw patterns on polymer surfaces that are submerged in a liquid (usually water). After subsequent activation with palladium chloride and followed by auto-catalytic electroless plating...

  7. Thin and flexible Ni-P based current collectors developed by electroless deposition for energy storage devices

    Science.gov (United States)

    Wu, Haoran; Susanto, Amelia; Lian, Keryn

    2017-02-01

    A PET film metalized by electroless nickel deposition was demonstrated as thin and flexible current collector for energy storage devices. The resultant nickel-on-PET film (Ni-PET) can be used both as current collector for electrochemical capacitors and as electrode for thin film batteries. The composition of Ni-PET was characterized by EDX and XPS. The electrochemical performance of the Ni-PET current collector was similar to Ni foil but with less hydrogen evolution at low potential. The Ni-PET film exhibited better flexibility than a metallic Ni foil. Carbon nanotubes were coated on a Ni-PET substrate to form an electrochemical capacitor electrode which exhibited high chemical stability in both liquid and solid electrolytes, showing strong promise for solid energy storage devices.

  8. Stress of electroless copper deposits on insulating and metal substrates

    Energy Technology Data Exchange (ETDEWEB)

    Brüning, Ralf, E-mail: rbruening@mta.ca [Physics Department, Mount Allison University, Sackville, New Brunswick E4L 1E6 (Canada); Sibley, Allison; Sharma, Tanu; Brown, Delilah A.; Demay, Thibault [Physics Department, Mount Allison University, Sackville, New Brunswick E4L 1E6 (Canada); Brüning, Frank; Bernhard, Tobias [Atotech Deutschland GmbH, Erasmusstrasse 20, 10553 Berlin (Germany)

    2014-08-28

    In the fabrication of printed circuit boards, electroless copper is plated on insulating substrates. However, data for film stress by substrate bending are frequently obtained with metal substrates. We compare the stress evolution on an insulating substrate (acrylonitrile butadiene styrene) with results from commercial Ni–Fe and Cu–Fe alloy test strips, as well as X-ray diffraction based strain data. Tests were done with two plating bath formulations, one with and one without added nickel. Substrate type and condition determine the stress near the beginning of plating. Stress of the Ni-free films depends more strongly on the substrate material. Further, when the samples are cooled from the bath operating temperature to room temperature, the thermal contraction of the insulating substrate compresses the plated thin copper film. The measured stress change agrees with the change predicted by calculation. Data correction methods are discussed, and other substrate materials can be tested readily with the method employed here. - Highlights: • We report stress of electroless Cu deposits on insulating and metal substrates. • The final deposit stress is substrate-independent. • The final deposit stress and the X-ray diffraction based strain agree. • The stress change due to the thermal contraction of the substrate is observed. • Plating bath type, substrate and surface preparation alter the stress.

  9. Dielectric elastomeric bimorphs using electrolessly deposited silver electrodes

    Science.gov (United States)

    Goh, Simon Chun-Kiat; Lau, Gih-Keong

    2010-04-01

    Metallic thin films, which are widely used for micro-electronics circuits, are seldom used as the electrodes for dielectric elastomer actuators (DEA). This is because metalized film restrains the lateral strain of soft dielectric elastomer. In this paper, we demonstrated utilizing metalized elastomeric layers to make a bimorph capable of a large bending. A compliant silver electrode is deposited on onto a VHB tape (F-9469 PC) using electroless deposition method, as for mirror silvering. The deposited silver is 200 nm thick and highly conductively though having an uneven surface. A silvered DEA bimorph is made of an active layer of silvered VHB elastomers and a passive layer of polydimethylsiloxane (PDMS). Experiments show that the silvered dielectric elastomer actuator is capable of producing a large bending, with a curvature of 32 mm for a 20 mm length at a driving voltage of 3000V. In addition, the electrolessly silvered elastomeric capacitor (130 μm thick VHB as dielectric) exhibits a breakdown voltage of 4kV, higher than 2kV of the silver-greased capacitor. In addition, the silvered VHB layer is found to be able to self clear after electrical breakdown. It remains functional at a lower voltage after surviving an electrical breakdown.

  10. Ultrasonic preparation of nano-nickel/activated carbon composite using spent electroless nickel plating bath and application in degradation of 2,6-dichlorophenol.

    Science.gov (United States)

    Su, Jingyu; Jin, Guanping; Li, Changyong; Zhu, Xiaohui; Dou, Yan; Li, Yong; Wang, Xin; Wang, Kunwei; Gu, Qianqian

    2014-11-01

    Ni was effectively recovered from spent electroless nickel (EN) plating baths by forming a nano-nickel coated activated carbon composite. With the aid of ultrasonication, melamine-formaldehyde-tetraoxalyl-ethylenediamine chelating resins were grafted on activated carbon (MFT/AC). PdCl2 sol was adsorbed on MFT/AC, which was then immersed in spent electroless nickel plating bath; then nano-nickel could be reduced by ascorbic acid to form a nano-nickel coating on the activated carbon composite (Ni/AC) in situ. The materials present were carefully examined by Fourier transform infrared spectroscopy, X-ray diffraction, field emission scanning electron microscopy, X-ray photoelectron spectroscopy and electrochemistry techniques. The resins were well distributed on the inside and outside surfaces of activated carbon with a size of 120 ± 30 nm in MFT/AC, and a great deal of nano-nickel particles were evenly deposited with a size of 3.8 ± 1.1 nm in Ni/MFT. Moreover, Ni/AC was successfully used as a catalyst for ultrasonic degradation of 2,6-dichlorophenol. Copyright © 2014. Published by Elsevier B.V.

  11. Material properties of very thin electroless silver-tungsten films

    Energy Technology Data Exchange (ETDEWEB)

    Bogush, V.; Inberg, A.; Croitoru, N.; Dubin, V.; Shacham-Diamand, Y

    2003-02-24

    Thin electroless silver-tungsten (Ag-W) films were deposited on silicon dioxide substrate from the benzoate solution. The layer composition and microstructure as well as the film deposition rate were studied as a function of the bath formulation. The tungsten concentration in the deposit was up to {approx}2.1 atm% with corresponding oxygen concentration approximately 4 atm%. It was found that electrical, optical, and mechanical properties of Ag-W films depend on the W content in the deposit. Ag-W films of sub 120 nm thickness with {approx}0.6 atm% tungsten and 1.8 atm% oxygen have demonstrated the resistivity of {approx}4 {mu}{omega}{center_dot}cm. Finally, the possibility to use the Ag-W thin films for microelectronic metallization is discussed.

  12. Laser Induced Selective Activation For Subsequent Autocatalytic Electroless Plating

    DEFF Research Database (Denmark)

    Zhang, Yang

    The subject of this PhD thesis is “Laser induced selective activation for subsequent autocatalytic electroless plating.” The objective of the project is to investigate the process chains for micro structuring of polymer surfaces for selective micro metallization. Laser induced selective activation...... that chemical bonds exist. However, it is still not excluded that chemical bonding is part of the mechanism. The second hypothesis is that the laser track has a stronger attraction work to the activation solution. This is proved by a calculation using van Oss et al., theory based on contact angle measurement....... The third hypothesis is that the activation and rinsing process can be described by diffusion. This hypothesis is proved using Fick’s diffusion laws combined with the short-time-plating experiment. The influence of laser parameters on the surface structure is investigated for Nd:YAG, UV, and fiber lasers...

  13. Electroless deposition of metal nanoparticle clusters: Effect of pattern distance

    KAUST Repository

    Gentile, Francesco

    2014-04-03

    Electroless plating is a deposition technique in which metal ions are reduced as atoms on specific patterned sites of a silicon surface to form metal nanoparticles (NPs) aggregates with the desired characteristics. Those NPs, in turn, can be used as constituents of surface enhanced Raman spectroscopy substrates, which are devices where the electromagnetic field and effects thereof are giantly amplified. Here, the electroless formation of nanostructures was studied as a function of the geometry of the substrate. High resolution, electron beam lithography techniques were used to obtain nonperiodic arrays of circular patterns, in which the spacing of patterns was varied over a significant range. In depositing silver atoms in those circuits, the authors found that the characteristics of the aggregates vary with the pattern distance. When the patterns are in close proximity, the interference of different groups of adjacent aggregates cannot be disregarded and the overall growth is reduced. Differently from this, when the patterns are sufficiently distant, the formation of metal clusters of NPs is independent on the spacing of the patterns. For the particular subset of parameters used here, this critical correlation distance is about three times the pattern diameter. These findings were explained within the framework of a diffusion limited aggregation model, which is a simulation method that can decipher the formation of nanoaggregates at an atomic level. In the discussion, the authors showed how this concept can be used to fabricate ordered arrays of silver nanospheres, where the size of those spheres may be regulated on varying the pattern distance, for applications in biosensing and single molecule detection.

  14. Preparation of Nickel-Copper Bilayers Coated on Single-Walled Carbon Nanotubes

    Directory of Open Access Journals (Sweden)

    Zhong Zheng

    2015-01-01

    Full Text Available Due to oxidizability of copper coating on carbon nanotubes, the interfacial bond strength between copper coating and its matrix is weak, which leads to the reduction of the macroscopic properties of copper matrix composite. The electroless coating technics was applied to prepare nickel-copper bilayers coated on single-walled carbon nanotubes. The coated single-walled carbon nanotubes were characterized through transmission electron microscope spectroscopy, field-emission electron microscope spectroscopy, X-ray diffractometry, and thermogravimetric analysis. The results demonstrated that the nickel-copper bilayers coated on single-walled carbon nanotubes possessed higher purity of unoxidized copper fine-grains than copper monolayers.

  15. Development of micromachined preconcentrators and gas chromatographic separation columns by an electroless gold plating technology

    Science.gov (United States)

    Kuo, C.-Y.; Chen, P.-S.; Chen, H.-T.; Lu, C.-J.; Tian, W.-C.

    2017-03-01

    In this study, a simple process for fabricating a novel micromachined preconcentrator (μPCT) and a gas chromatographic separation column (μSC) for use in a micro gas chromatograph (μGC) using one photomask is described. By electroless gold plating, a high-surface-area gold layer was deposited on the surface of channels inside the μPCT and μSC. For this process, (3-aminopropyl) trimethoxysilane (APTMS) was used as a promoter for attaching gold nanoparticles on a silicon substrate to create a seed layer. For this purpose, a gold sodium sulfite solution was used as reagent for depositing gold to form heating structures. The microchannels of the μPCT and μSC were coated with the adsorbent and stationary phase, Tenax-TA and polydimethylsiloxane (DB-1), respectively. μPCTs were heated at temperatures greater than 280 °C under an applied electrical power of 24 W and a heating rate of 75 °C s-1. Repeatable thermal heating responses for μPCTs were achieved; good linearity (R 2  >  0.9997) was attained at three heating rates for the temperature programme for the μSC (0.2, 0.5 and 1 °C s-1). The volatile organic compounds (VOCs) toluene and m-xylene were concentrated over the μPCT by rapid thermal desorption (peak width of half height (PWHH)  7900. The VOCs acetone, benzene, toluene, m-xylene and 1,3,5-trimethylbenzene were also separated on the μSC as evidenced by their different retention times (47-184 s).

  16. Ultrasound assisted dispersal of a copper nanopowder for electroless copper activation.

    Science.gov (United States)

    Graves, John E; Sugden, Mark; Litchfield, Robert E; Hutt, David A; Mason, Timothy J; Cobley, Andrew J

    2016-03-01

    This paper describes the ultrasound assisted dispersal of a low wt./vol.% copper nanopowder mixture and determines the optimum conditions for de-agglomeration. A commercially available powder was added to propan-2-ol and dispersed using a magnetic stirrer, a high frequency 850 kHz ultrasonic cell, a standard 40 kHz bath and a 20 kHz ultrasonic probe. The particle size of the powder was characterized using dynamic light scattering (DLS). Z-Average diameters (mean cluster size based on the intensity of scattered light) and intensity, volume and number size distributions were monitored as a function of time and energy input. Low frequency ultrasound was found to be more effective than high frequency ultrasound at de-agglomerating the powder and dispersion with a 20 kHz ultrasonic probe was found to be very effective at breaking apart large agglomerates containing weakly bound clusters of nanoparticles. In general, the breakage of nanoclusters was found to be a factor of ultrasonic intensity, the higher the intensity the greater the de-agglomeration and typically micron sized clusters were reduced to sub 100 nm particles in less than 30 min using optimum conditions. However, there came a point at which the forces generated by ultrasonic cavitation were either insufficient to overcome the cohesive bonds between smaller aggregates or at very high intensities decoupling between the tip and solution occurred. Absorption spectroscopy indicated a copper core structure with a thin oxide shell and the catalytic performance of this dispersion was demonstrated by drop coating onto substrates and subsequent electroless copper metallization. This relatively inexpensive catalytic suspension has the potential to replace precious metal based colloids used in electronics manufacturing. Copyright © 2015 Elsevier B.V. All rights reserved.

  17. Salt Spray Test to Determine Galvanic Corrosion Levels of Electroless Nickel Connectors Mounted on an Aluminum Bracket

    Science.gov (United States)

    Rolin, T. D.; Hodge, R. E.; Torres, P. D.; Jones, D. D.; Laird, K. R.

    2014-01-01

    During preliminary vehicle design reviews, requests were made to change flight termination systems from an electroless nickel (EN) connector coating to a zinc-nickel (ZN) plating. The reason for these changes was due to a new NASA-STD-6012 corrosion requirement where connectors must meet the performance requirement of 168 hr of exposure to salt spray. The specification for class F connectors, MIL-DTL-38999, certifies the EN coating will meet a 48-hr salt spray test, whereas the ZN is certified to meet a 168-hr salt spray test. The ZN finish is a concern because Marshall Space Flight Center has no flight experience with ZN-finished connectors, and MSFC-STD-3012 indicates that zinc and zinc alloys should not be used. The purpose of this test was to run a 168-hr salt spray test to verify the electrical and mechanical integrity of the EN connectors and officially document the results. The salt spray test was conducted per ASTM B117 on several MIL-DTL-38999 flight-like connectors mounted to an aluminum 6061-T6 bracket that was alodined. The configuration, mounting techniques, electrical checks, and materials used were typical of flight and ground support equipment.

  18. Interfacial Characterizations of a Nickel-Phosphorus Layer Electrolessly Deposited on a Silane Compound-Modified Silicon Wafer Under Thermal Annealing

    Science.gov (United States)

    Lai, Kuei-Chang; Wu, Pei-Yu; Chen, Chih-Ming; Wei, Tzu-Chien; Wu, Chung-Han; Feng, Shien-Ping

    2016-10-01

    Front-side metallization of a Si wafer was carried out using electroless deposition of nickel-phosphorus (Ni-P) catalyzed by polyvinylpyrrolidone-capped palladium nanoclusters (PVP-nPd). A 3-[2-(2-Aminoethylamino)ethylamino] propyl-trimethoxysilane (ETAS) layer was covalently bonded on the Si surface as bridge linker to the Pd cores of PVP-nPd clusters for improving adhesion between the Ni-P layer and the Si surface. To investigate the effects of an interfacial ETAS layer on the Ni silicide formation at the Ni-P/Si contact, the Ni-P-coated Si samples were thermally annealed via rapid thermal annealing (RTA) from 500°C to 900°C for 2 min. To compare with the ETAS sample, the sputtered Ni layer on Si and electroless Ni-P layer on ion-Pd-catalyzed Si (both are standard processes) were also investigated. The microstructural characterizations for the Ni-P or Ni layer deposited on the Si wafer were performed using x-ray diffractometer, scanning electron microscopy, and transmission electron microscopy. Our results showed that the ETAS layer acted as a barrier to slow the atomic diffusion of Ni toward the Si side. Although the formation of Ni silicides required a higher annealing temperature, the adhesion strength and contact resistivity measurements of annealed Ni-P/Si contacts showed satisfactory results, which were essential to the device performance and reliability during thermal annealing.

  19. Selective Electroless Nickel Plating on PMMA using Chloroform Pre-Treatment

    Science.gov (United States)

    Sipes, Nicholas

    In the past 5 years, we have discovered that chloroform promotes the adhesion of thin gold films to Poly(methyl methacrylate) surfaces. Based on this new understanding of the interaction of chloroform with PMMA and metal atoms, we were curious to see if chloroform would promote the adhesion of Nickel to PMMA deposited by electroless plating. My goal was to selectively electroless plate Nickel onto PMMA. Chloroform was spun-cast onto 1 inch square PMMA substrates. I used electrical tape to shield one half of the PMMA from the chloroform during spin-casting; this allowed for a direct comparison of treated vs. untreated. The samples were then put through hydrochloric acid and a series of baths provided by Transene Company Inc. to electrolessly deposit nickel on the sample. After many trials, there was a clear distinction in the adhesion strength of the Nickel to the plain PMMA surface vs. the chloroform pre-treated surface. Showing that it is possible to create chloroform sites via spin-casting for electroless nickel plating on PMMA opens up the challenge to better understand the chemistry taking place and to perfect the electroless plating process.

  20. Fabrication of conductive copper patterns using reactive inkjet printing followed by two-step electroless plating

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jin-Ju; Lin, Guo-Qiang; Wang, Yan [State Key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic Science and Technology of China, Chengdu, 610054 (China); Sowade, Enrico; Baumann, Reinhard R. [Digital Printing and Imaging Technology, Technische Universität Chemnitz, Chemnitz, 09126 (Germany); Feng, Zhe-Sheng, E-mail: fzs@uestc.edu.cn [State Key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic Science and Technology of China, Chengdu, 610054 (China)

    2017-02-28

    Highlights: • Copper patterns were fabricated by reactive inkjet printing and two-step electroless plating. • Cu particles produced via reactive inkjet printing act as catalyst for copper electroless plating. • High conductivity can be obtained without many printing passes and high temperature sintering. • This approach can largely avoid nozzle-clogging problems. • This approach presents a potential way in the flexible printed electronics with simple process. - Abstract: A simple and low-cost process for fabricating conductive copper patterns on flexible polyimide substrates was demonstrated. Copper catalyst patterns were first produced on polyimide substrates using reactive inkjet printing of Cu (II)-bearing ink and reducing ink, and then the conductive copper patterns were generated after a two-step electroless plating procedure. The copper layers were characterized by optical microscope, SEM, XRD and EDS. Homogeneously distributed copper nanoclusters were found in the catalyst patterns. A thin copper layer with uniform particle size was formed after first-step electroless plating, and a thick copper layer of about 14.3 μm with closely packed structure and fine crystallinity was produced after second-step electroless plating. This resulting copper layer had good solderability, reliable adhesion strength and a low resistivity of 5.68 μΩ cm without any sintering process.

  1. Electroless Cu Plating on Anodized Al Substrate for High Power LED.

    Science.gov (United States)

    Rha, Sa-Kyun; Lee, Youn-Seoung

    2015-03-01

    Area-selective copper deposition on screen printed Ag pattern/anodized Al/Al substrate was attempted using a neutral electroless plating processes for printed circuit boards (PCBs), according to a range of variation of pH 6.5-pH 8 at 70 °C. The utilized basic electroless solution consisted of copper(II) sulfate pentahydrate, sodium phosphinate monohydrate, sodium citrate tribasic dihydrate, ammonium chloride, and nickel(II) sulfate hexahydrate. The pH of the copper plating solutions was adjusted from pH 6.5 to pH 8 using NH4OH. Using electroless plating in pH 6.5 and pH 7 baths, surface damage to the anodized Al layer hardly occurred; the structure of the plated Cu-rich films was a typical fcc-Cu, but a small Ni component was co-deposited. In electroless plating at pH 8, the surface of the anodized Al layer was damaged and the Cu film was composed of a lot of Ni and P which were co-deposited with Cu. Finally, in a pH 7 bath, we can make a selectively electroless plated Cu film on a PCB without any lithography and without surface damage to the anodized Al layer.

  2. ABS polymer electroless plating through a one-step poly(acrylic acid) covalent grafting.

    Science.gov (United States)

    Garcia, Alexandre; Berthelot, Thomas; Viel, Pascal; Mesnage, Alice; Jégou, Pascale; Nekelson, Fabien; Roussel, Sébastien; Palacin, Serge

    2010-04-01

    A new, efficient, palladium- and chromium-free process for the electroless plating of acrylonitrile-butadiene-styrene (ABS) polymers has been developed. The process is based on the ion-exchange properties of poly(acrylic acid) (PAA) chemically grafted onto ABS via a simple and one-step method that prevents using classical surface conditioning. Hence, ABS electroless plating can be obtained in three steps, namely: (i) the grafting of PAA onto ABS, (ii) the copper Cu(0) seeding of the ABS surface, and (iii) the nickel or copper metallization using commercial-like electroless plating bath. IR, XPS, and SEM were used to characterize each step of the process, and the Cu loading was quantified by atomic absorption spectroscopy. This process successfully compares with the commercial one based on chromic acid etching and palladium-based seed layer, because the final metallic layer showed excellent adhesion with the ABS substrate.

  3. Effect of temperature and silicon resistivity on the elaboration of silicon nanowires by electroless etching

    Energy Technology Data Exchange (ETDEWEB)

    Fellahi, Ouarda, E-mail: fellahi_warda@yahoo.fr [Silicon Technology Development Unit, 02 Bd Frantz Fanon, BP 140 Alger-7 Merveilles, Algiers (Algeria); Hadjersi, Toufik [Silicon Technology Development Unit, 02 Bd Frantz Fanon, BP 140 Alger-7 Merveilles, Algiers (Algeria); Maamache, Mustapha [Laboratoire de Physique Quantique et Systemes Dynamiques, Universite Ferhat Abbas de Setif (Algeria); Bouanik, Sihem; Manseri, Amar [Silicon Technology Development Unit, 02 Bd Frantz Fanon, BP 140 Alger-7 Merveilles, Algiers (Algeria)

    2010-11-01

    The morphology of silicon nanowire (SiNW) layers formed by Ag-assisted electroless etching in HF/H{sub 2}O{sub 2} solution was studied. Prior to the etching, the Ag nanoparticles were deposited on p-type Si(1 0 0) wafers by electroless metal deposition (EMD) in HF/AgNO{sub 3} solution at room temperature. The effect of etching temperature and silicon resistivity on the formation process of nanowires was studied. The secondary ion mass spectra (SIMS) technique is used to study the penetration of silver in the etched layers. The morphology of etched layers was investigated by scanning electron microscope (SEM).

  4. Mechanical characterization of copper coated carbon nanotubes reinforced aluminum matrix composites

    Energy Technology Data Exchange (ETDEWEB)

    Maqbool, Adnan, E-mail: adnanmaqbool247@gmail.com [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of); Hussain, M. Asif; Khalid, F. Ahmad; Bakhsh, Nabi [Faculty of Materials Science and Engineering, GIK Institute of Engineering Sciences and Technology, Topi 23640, KP (Pakistan); Hussain, Ali; Kim, Myong Ho [School of Nano and Advanced Material Engineering, Changwon National University, Gyeongnam 641-773 (Korea, Republic of)

    2013-12-15

    In this investigation, carbon nanotube (CNT) reinforced aluminum composites were prepared by the molecular-level mixing process using copper coated CNTs. The mixing of CNTs was accomplished by ultrasonic mixing and ball milling. Electroless Cu-coated CNTs were used to enhance the interfacial bonding between CNTs and aluminum. Scanning electron microscope analysis revealed the homogenous dispersion of Cu-coated CNTs in the composite samples compared with the uncoated CNTs. The samples were pressureless sintered under vacuum followed by hot rolling to promote the uniform microstructure and dispersion of CNTs. In 1.0 wt.% uncoated and Cu-coated CNT/Al composites, compared to pure Al, the microhardness increased by 44% and 103%, respectively. As compared to the pure Al, for 1.0 wt.% uncoated CNT/Al composite, increase in yield strength and ultimate tensile strength was estimated about 58% and 62%, respectively. However, in case of 1.0 wt.% Cu-coated CNT/Al composite, yield strength and ultimate tensile strength were increased significantly about 121% and 107%, respectively. - Graphical Abstract: Copper coated CNTs were synthesized by the electroless plating process. Optimizing the plating bath to (1:1) by wt CNTs with Cu, thickness of Cu-coated CNTs has been reduced to 100 nm. Cu-coated CNTs developed the stronger interfacial bonding with the Al matrix which resulted in the efficient transfer of load. Highlights: • Copper coated CNTs were synthesized by the electroless plating process. • Thickness of Cu-coated CNTs has been reduced to 100 nm by optimized plating bath. • In 1.0 wt.% Cu-coated CNT/Al composite, microhardness increased by 103%. • Cu-coated CNTs transfer load efficiently with stronger interfacial bonding. • In 1.0 wt.% Cu-coated CNT/Al composite, Y.S and UTS increased by 126% and 105%.

  5. Glass frits coated with silver nanoparticles for silicon solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yingfen, E-mail: lyf350857423@163.com; Gan, Weiping; Zhou, Jian; Li, Biyuan

    2015-06-30

    Graphical abstract: - Highlights: • Silver-coated glass frits for solar cells were prepared by electroless plating. • Gum Arabic was used as the activating agent of glass frits. • Silver-coated glass frits can improve the photovoltaic performances of solar cells. - Abstract: Glass frits coated with silver nanoparticles were prepared by electroless plating. Gum Arabic (GA) was used as the activating agent of glass frits without the assistance of stannous chloride or palladium chloride. The silver-coated glass frits prepared with different GA dosages were characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and thermogravimetric analysis (TGA). The characterization results indicated that silver-coated glass frits had the structures of both glass and silver. Spherical silver nanoparticles were distributed on the glass frits evenly. The density and particle size of silver nanoparticles on the glass frits can be controlled by adjusting the GA dosage. The silver-coated glass frits were applied to silver pastes to act as both the densification promoter and silver crystallite formation aid in the silver electrodes. The prepared silver-coated glass frits can improve the photovoltaic performances of solar cells.

  6. Effect of Processing Parameters on the Protective Quality of Electroless Nickel-Phosphorus on Cast Aluminium Alloy

    Directory of Open Access Journals (Sweden)

    Olawale Olarewaju Ajibola

    2015-01-01

    Full Text Available The effects of temperature, pH, and time variations on the protective amount and quality of electroless nickel (EN deposition on cast aluminium alloy (CAA substrates were studied. The temperature, pH, and plating time were varied while the surface condition of the substrate was kept constant in acid or alkaline bath. Within solution pH of 5.0–5.5 range, the best quality is obtained in acid solution pH of 5.2. At lower pH (5.0–5.1, good adhesion characterised the EN deposition. Within the range of plating solution pH of 7.0 to 11.5, the highest quantity and quality of EN deposition are obtained on CAA substrate in solution pH of 10.5. It is characterised with few pores and discontinuous metallic EN film. The quantity of EN deposition is time dependent, whereas the adhesion and brightness are not time controlled. The best fit models were developed from the trends of result data obtained from the experiments. The surface morphologies and the chemical composition of the coating were studied using the Jeol JSM-7600F field emission scanning electron microscope.

  7. Electroless silver plating on PET fabric initiated by in situ reduction of polyaniline

    Energy Technology Data Exchange (ETDEWEB)

    Mu, Shipeng; Xie, Huayang [College of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai 201620 (China); Wang, Wei [College of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai 201620 (China); Key Lab of Eco-Textile, Ministry of Education, Donghua University, Shanghai 201620 (China); Yu, Dan, E-mail: yudan@dhu.edu.cn [College of Chemistry, Chemical Engineering and Biotechnology, Donghua University, Shanghai 201620 (China); Key Lab of Eco-Textile, Ministry of Education, Donghua University, Shanghai 201620 (China)

    2015-10-30

    Graphical abstract: - Highlights: • We propose a method to initiate electroless plating by reduction of PANI. • The shielding effective of the silver-plated fabric reaches 50–90 dB. • The silver-plated fabric has good antibacterial activity. - Abstract: Novel electroless silver plating poly(ethylene terephthalate) (PET) fabric was prepared by a two-step procedure. In the first step, the in situ polymerized polyaniline (PANI) occurred on the fabric surface in the presence of ammonium persulfate (APS). Then, Ag(0) species reduced from silver nitrate (AgNO{sub 3}) by in situ reduction of PANI were used as catalyst to initiate electroless silver plating. Hence, this composite material was prepared by conductive polymer combined with electroless plating. The silver layer on PET fabric surface was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDX) as well as X-ray photoelectron spectroscopy (XPS). The results showed that the silver layer was plated uniformly and compactly with surface resistance about 0.1 Ω/sq on average. The shielding effectiveness (SE) of silver-plated PET fabric was around 50–90 dB, which was considered to have potential applications in electromagnetic shielding materials. Thermogravimetric (TG) analysis was carried out to study thermal stability. The antibacterial tests demonstrated that the silver-plated fabric exhibited excellent antibacterial activity against Staphylococcus aureus and Escherichia coli both with 100%.

  8. Electroless Nickel-Based Catalyst for Diffusion Limited Hydrogen Generation through Hydrolysis of Borohydride

    Directory of Open Access Journals (Sweden)

    Shannon P. Anderson

    2013-07-01

    Full Text Available Catalysts based on electroless nickel and bi-metallic nickel-molybdenum nanoparticles were synthesized for the hydrolysis of sodium borohydride for hydrogen generation. The catalysts were synthesized by polymer-stabilized Pd nanoparticle-catalyzation and activation of Al2O3 substrate and electroless Ni or Ni-Mo plating of the substrate for selected time lengths. Catalytic activity of the synthesized catalysts was tested for the hydrolyzation of alkaline-stabilized NaBH4 solution for hydrogen generation. The effects of electroless plating time lengths, temperature and NaBH4 concentration on hydrogen generation rates were analyzed and discussed. Compositional analysis and surface morphology were carried out for nano-metallized Al2O3 using Scanning Electron Micrographs (SEM and Energy Dispersive X-Ray Microanalysis (EDAX. The as-plated polymer-stabilized electroless nickel catalyst plated for 10 min and unstirred in the hydrolysis reaction exhibited appreciable catalytic activity for hydrolysis of NaBH4. For a zero-order reaction assumption, activation energy of hydrogen generation using the catalyst was estimated at 104.6 kJ/mol. Suggestions are provided for further work needed prior to using the catalyst for portable hydrogen generation from aqueous alkaline-stabilized NaBH4 solution for fuel cells.

  9. Controlled Ag electroless deposition in bulk structures with complex three-dimensional profiles

    DEFF Research Database (Denmark)

    Malureanu, Radu; Zalkovskij, Maksim; Andryieuski, Andrei

    2010-01-01

    are of high uniformity, having an average roughness of about 4 nm. The characterization of the metal deposition is done using both the scanning electron microscopy technique as well as by atomic force microscope measurements. The electroless technique can be easily implemented, providing the effective...... and reliable metal deposition for fabrication of 3D samples in the broad range of plasmonics and photonics applications....

  10. Electroless porous silicon formation applied to fabrication of boron-silica-glass cantilevers

    DEFF Research Database (Denmark)

    Teva, Jordi; Davis, Zachary James; Hansen, Ole

    2010-01-01

    This work describes the characterization and optimization of anisotropic formation of porous silicon in large volumes (0.5-1 mm3) of silicon by an electroless wet etching technique. The main goal is to use porous silicon as a sacrificial volume for bulk micromachining processes, especially in cas...

  11. Integral resistors and capacitors for mixed-signal packages using electroless plating and polymer-ceramic nanocomposites

    Science.gov (United States)

    Chahal, Premjeet

    In this work, new approaches to achieving integral resistors and capacitors on large area substrates at low temperatures in a high density wiring (HDW) environment using non-vacuum deposition techniques are introduced. This includes the use of polymer-ceramic nanocomposites for integral capacitors and electroless plating for integral resistors. From the literature review it is believed that resistors in the range of 5--50 ohm/square and capacitors in the range of 1--20 nF/cm2 can satisfy most of the mixed-signal application needs. The proposed materials can satisfy this need as demonstrated in this work. Several test vehicles were fabricated and measured to characterize the material properties, and demonstrate conventional and novel circuits for mixed-signal applications. To begin with, several polymer-ceramic combinations were analyzed under varying conditions to gain a fundamental understanding of the material system. Experimental advances have been made to achieve high dielectric constant values for both epoxy-ceramic and polyimide-ceramic systems. These material systems in general can satisfy specific capacitances in the range of 1--22 nF/cm2. These materials were found to be stable into the GHz range and have low loss-tangent. For electroless resistors, several plating baths were studied and a combination of Ni-P/Ni-W-P was found to produce the best results. Uniform plating was achieved through better nucleation of PdCl2 catalyst through the use of organosilane surface treatment. The Ni-P/Ni-W-P films produced sheet resistance in the range of 5--50 ohm/square and TCR below 50 ppm/°C. The material is stable into the GHz range. Upon optimizing the electrical properties and processing of capacitors and resistors, several test vehicles were fabricated to demonstrate some conventional and novel passive structures for RF and mixed-signal applications (e.g., filters, delay lines, etc.). Some of the structures were modeled using MDS and PSPICE and a good correlation

  12. Novel electroless gold nano-architectures to enhance photon-plasmon coupling

    Science.gov (United States)

    Ahn, Wonmi

    Understanding and enhancing electromagnetic (EM) coupling in noble metal nano-structures is important in opto-electronics, bio-photonics, and spectroscopic sensors. In this study, light-to-heat transduction in novel gold (Au) nanoparticle (NP) architectures is quantitatively determined for the first time by applying a linearized energy balance. In particular, dense solid-state Au NP arrays coated on internal walls of silica capillaries using a 'bottom-up' electroless (EL) plating method dissipate >10-fold more heat from incident photons (96.9 vs. 9.9%) with a >10-fold faster heat transfer response time (8.4 vs. 86.3 s) by preventing aggregation between NPs that typically occurs in colloidal Au NP suspensions when irradiated with light. These photothermally-stable solid-state Au nano-architectures are created using an inexpensive EL plating process by reduction of Au ions on tin-sensitized and silver-activated silica surfaces at ambient conditions without requiring conductive substrates or expensive, sophisticated top-down metal deposition equipment. Heat-induced changes in morphology from Au island thin films to random arrays of spherical Au NPs result in tunable optical properties such as photoluminescence (PL) and LSPR. Especially, the ability to tune the LSPR properties by varying NP size and inter-particle spacing is a key factor in improving and optimizing plasmonic devices. Finally, to control NP size and inter-particle spacing, the application of bottom-up EL plating is expanded herein to create regular arrays of Au nanospheres on silica surfaces patterned by (i) electron beam lithography (EBL), and (ii) nanosphere lithography (NSL). Regular arrays of Au nanospheres created by successive thermal treatments of EBL-patterned EL Au island films exhibit dramatically improved NP sphericity, when compared to NP arrays prepared using top-down Au sputtering. Moreover, selective EL plating on the NSL-patterned silane masks produces multiple samples of regular NP

  13. Residual Strain Characteristics of Nickel-coated FBG Sensors

    Energy Technology Data Exchange (ETDEWEB)

    Cho, Won-Jae; Hwang, A-Reum; Kim, Sang-Woo [Hankyong National Univ., Ansung (Korea, Republic of)

    2017-07-15

    A metal-coated FBG (fiber Bragg grating) sensor has a memory effect, which can recall the maximum strains experienced by the structure. In this study, a nickel-coated FBG sensor was fabricated through electroless (i.e., chemical plating) and electroplating. A thickness of approximately 43 μm of a nickel layer was achieved. Then, we conducted cyclic loading tests for the fabricated nickel-coated FBG sensors to verify their capability to produce residual strains. The results revealed that the residual strain induced by the nickel coating linearly increased with an increase in the maximum strain experienced by the sensor. Therefore, we verified that a nickel-coated FBG sensor has a memory effect. The fabrication methods and the results of the cycle loading test will provide basic information and guidelines in the design of a nickel-coated FBG sensor when it is applied in the development of structural health monitoring techniques.

  14. Electroless Ni-B plating for electrical contact applications

    Directory of Open Access Journals (Sweden)

    Dervos, C. T.

    2005-12-01

    Full Text Available Electroless Ni-B plating has been tried on steel substrate in an effort to employ low-cost starting materials for electrical contacts or connectors. By selected conditions of heat treatment in a high vacuum environment the plating can acquire Cr-equivalent hardness without the effluents of the hard chromium plating process. The surfaces were characterized under scanning electron microscope and by XRD. The fabricated materials were tested under corrosion conditions by polarization measurements. Semispherical nickel plated steel joints were tested in a computer controlled contact make-break apparatus, under simultaneous application of a mechanical and a low-voltage electrical load for 20,000 cycles. After heat treatment the plating acquires a crystalline structure with very good adhesion to the substrate material. Corrosion decreases and increased hardness is obtained. The surface is also characterized by good electrical properties during aging accelerated tests.

    Se ha investigado la deposición de Ni-B por vía química sobre un substrato de acero, con el fin de poder emplear materiales de bajo coste para los contactos o conectores eléctricos. Mediante condiciones específicas de tratamiento térmico en un ambiente de alto vacío, la deposición puede alcanzar durezas equivalentes al cromo (Cr sin los efluentes del proceso de cromado duro. Las superficies se caracterizaron en el microscopio electrónico de barrido y mediante DRX. Los materiales fabricados se ensayaron bajo condiciones de corrosión utilizando mediciones de polarización. Se ensayaron las juntas semiesféricas de acero niquelado en un equipo de contactos controlado por ordenador bajo la aplicación simultánea de una carga mecánica y de una carga eléctrica de bajo voltaje durante 20.000 ciclos. Después del tratamiento térmico, el recubrimiento adquiere una estructura cristalina con muy buena adherencia al material del substrato. Se consigue una menor corrosión y mayor

  15. Aptamer-Based Single-Step Assay by the Fluorescence Enhancement on Electroless Plated Nano Au Substrate.

    Science.gov (United States)

    Nambi Krishnan, Jegatha; Park, Sang-Hwi; Kim, Sang Kyung

    2017-09-07

    A new single-step aptamer-based surface-enhanced fluorescent optical sensor is built, by combining an aptamer-target interaction for target recognition and a fluorophore interaction for signal enhancement. The developed aptasensor is simple, sensitive, specific and stable for the detection of thrombin. A new nanometallic Au structure in the range of 100 nm was constructed through effective electroless plating method on a Cu thin film. Cu⁺ ions act as sacrificial seeds for the reduction of Au 2+/3+ ions to form Au nanolawns. In order to utilize the structure for a fluorescence-based sensor, aptamer conjugated with Cy3 was immobilized on the nanogold substrate through electrostatic attraction. The Au substrate was coated with chitosan (molecular weight 1000 Da). Thrombin binding aptamer (TBA) was applied as a model system demonstrating the aptamer-based fluorescence assay on nanogold substrates. Thrice-enhanced fluorescence emission was achieved with Cy3-conjugated TBA stably immobilized on the chitosan-coated Au substrate. The intensity change was proportional to the concentration of thrombin from 10 μM to 10 pM, whereas the intensity change was ignorable for other proteins such as human serum albumin (HSA). Aptamer-based assay benefited from simple immobilization of receptors and Au nanostructure contributed in building an effective surface enhancing/positively charged substrate was proved. Such an aptasensor holding high utilities for point-of-care devices by incorporating simplicity, sensitivity and selectivity in detection, low-cost for test, small sample volumes has been developed.

  16. Electroless plating and magnetic properties of Co–Zn–P coating on ...

    Indian Academy of Sciences (India)

    high temperature resistance, corrosion resistance, fatigue and creep resistance, electrical and thermal conductivity, light weight, low thermal expansion coefficient (Peebles 1995), they have always been new compelling industrial materials used in aviation, aerospace, machinery, chemical and medi- cal industries, as well ...

  17. Silver nanoparticles-coated glass frits for silicon solar cells

    Science.gov (United States)

    Li, Yingfen; Gan, Weiping; Li, Biyuan

    2016-04-01

    Silver nanoparticles-coated glass frit composite powders for silicon solar cells were prepared by electroless plating. Silver colloids were used as the activating agent of glass frits. The products were characterized by X-ray diffraction, scanning electron microscopy, and differential scanning calorimetry. The characterization results indicated that silver nanoparticles with the melting temperature of 838 °C were uniformly deposited on glass frit surface. The particle size of silver nanoparticles could be controlled by adjusting the [Ag(NH3)2]NO3 concentration. The as-prepared composite powders were applied in the front side metallization of silicon solar cells. Compared with those based on pure glass frits, the solar cells containing the composite powders had the denser silver electrodes and the better silver-silicon ohmic contacts. Furthermore, the photovoltaic performances of solar cells were improved after the electroless plating.

  18. Comparison of galvanic displacement and electroless methods for ...

    Indian Academy of Sciences (India)

    CeO2 nanoparticles by deposition precipitation (Huang et al. 2009). Mercaptopropyltrimethoxysilane (MCPTMS) functiona- lized indium tin oxide electrode has been coated with gold nanoparticles by an electrochemical method (Dai and. Compton 2006). Au nanoparticles have been deposited on the surface of sodium ...

  19. Room temperature synthesis of indium tin oxide nanotubes with high precision wall thickness by electroless deposition.

    Science.gov (United States)

    Boehme, Mario; Ionescu, Emanuel; Fu, Ganhua; Ensinger, Wolfgang

    2011-01-01

    Conductive nanotubes consisting of indium tin oxide (ITO) were fabricated by electroless deposition using ion track etched polycarbonate templates. To produce nanotubes (NTs) with thin walls and small surface roughness, the tubes were generated by a multi-step procedure under aqueous conditions. The approach reported below yields open end nanotubes with well defined outer diameter and wall thickness. In the past, zinc oxide films were mostly preferred and were synthesized using electroless deposition based on aqueous solutions. All these methods previously developed, are not adaptable in the case of ITO nanotubes, even with modifications. In the present work, therefore, we investigated the necessary conditions for the growth of ITO-NTs to achieve a wall thickness of around 10 nm. In addition, the effects of pH and reductive concentrations for the formation of ITO-NTs are also discussed.

  20. Room temperature synthesis of indium tin oxide nanotubes with high precision wall thickness by electroless deposition

    Directory of Open Access Journals (Sweden)

    Mario Boehme

    2011-02-01

    Full Text Available Conductive nanotubes consisting of indium tin oxide (ITO were fabricated by electroless deposition using ion track etched polycarbonate templates. To produce nanotubes (NTs with thin walls and small surface roughness, the tubes were generated by a multi-step procedure under aqueous conditions. The approach reported below yields open end nanotubes with well defined outer diameter and wall thickness. In the past, zinc oxide films were mostly preferred and were synthesized using electroless deposition based on aqueous solutions. All these methods previously developed, are not adaptable in the case of ITO nanotubes, even with modifications. In the present work, therefore, we investigated the necessary conditions for the growth of ITO-NTs to achieve a wall thickness of around 10 nm. In addition, the effects of pH and reductive concentrations for the formation of ITO-NTs are also discussed.

  1. Electroless Deposition Metals on Poly(dimethylsiloxane) with Strong Adhesion As Flexible and Stretchable Conductive Materials.

    Science.gov (United States)

    Zhang, Fu-Tao; Xu, Lu; Chen, Jia-Hui; Zhao, Bo; Fu, Xian-Zhu; Sun, Rong; Chen, Qianwang; Wong, Ching-Ping

    2018-01-17

    A new surface modification method is developed for electroless deposition of robust metal (copper, nickel, silver) layers on poly(dimethylsiloxane) (PDMS) substrate with strong adhesion. Under the synergies of the polydopamine (PDA), the plasma process enhances Ag+ reduction, and a thin Ag film is capable of tightly attaching to the PDMS surface, which catalyzes electroless deposition (ELD) to form robust metal layers on the PDMS surface with strong adhesion. Subsequently, a flexible and stretchable Cu-PDMS conductor is obtained through this method, showing excellent metallic conductivity of 1.2 × 107 S m-1, even at the longest stretch strain (700%). This process provides a successful strategy for obtaining good robust metal layers on PDMS and other polymer substrate surfaces with strong adhesion and conductivity.

  2. Surface modification of an epoxy resin with polyamines and polydopamine: Adhesion toward electroless deposited copper

    Energy Technology Data Exchange (ETDEWEB)

    Schaubroeck, David, E-mail: David.Schaubroeck@elis.ugent.be [Center for Microsystems Technology (CMST), IMEC and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium); Mader, Lothar [Center for Microsystems Technology (CMST), IMEC and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium); Dubruel, Peter [Polymer Chemistry and Biomaterials Research Group, Ghent University, Krijgslaan 281 S4 bis, B-9000 Ghent (Belgium); Vanfleteren, Jan [Center for Microsystems Technology (CMST), IMEC and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium)

    2015-10-30

    Highlights: • Surface modifications of epoxy resins with polydopamine and grafted polyamines can significantly increase the adhesion toward electroless deposited copper. • A clear characterization of the copper/epoxy interphase is provided by SEM analyses of cross sections. • Tailored conditions such as etching time (roughness) and electroless deposition temperature are needed to increase the adhesion of the modified surfaces. - Abstract: In this paper the influence of the epoxy roughness, surface modifications and ELD (electroless copper deposition) temperatures on the adhesive strength of the copper is studied. Good adhesion at low roughness values is targeted due to their applicability in high density electronic circuits. Roughened epoxy surfaces are modified with adsorbed polyamines, polydopamine and polyamines grafted to polydopamine. Next the, adhesive strength of ELD copper is determined with peel strength measurements and the interphases are examined with SEM (scanning electron microscopy). Polydopamine and polyamines grafted to polydopamine can lead to increased adhesive strength at lower roughness values compared to the non-modified samples at specific plating temperatures.

  3. Coating Carbon Fibers With Platinum

    Science.gov (United States)

    Effinger, Michael R.; Duncan, Peter; Coupland, Duncan; Rigali, Mark J.

    2007-01-01

    A process for coating carbon fibers with platinum has been developed. The process may also be adaptable to coating carbon fibers with other noble and refractory metals, including rhenium and iridium. The coated carbon fibers would be used as ingredients of matrix/fiber composite materials that would resist oxidation at high temperatures. The metal coats would contribute to oxidation resistance by keeping atmospheric oxygen away from fibers when cracks form in the matrices. Other processes that have been used to coat carbon fibers with metals have significant disadvantages: Metal-vapor deposition processes yield coats that are nonuniform along both the lengths and the circumferences of the fibers. The electrical resistivities of carbon fibers are too high to be compatible with electrolytic processes. Metal/organic vapor deposition entails the use of expensive starting materials, it may be necessary to use a furnace, and the starting materials and/or materials generated in the process may be hazardous. The present process does not have these disadvantages. It yields uniform, nonporous coats and is relatively inexpensive. The process can be summarized as one of pretreatment followed by electroless deposition. The process consists of the following steps: The surfaces of the fiber are activated by deposition of palladium crystallites from a solution. The surface-activated fibers are immersed in a solution that contains platinum. A reducing agent is used to supply electrons to effect a chemical reduction in situ. The chemical reduction displaces the platinum from the solution. The displaced platinum becomes deposited on the fibers. Each platinum atom that has been deposited acts as a catalytic site for the deposition of another platinum atom. Hence, the deposition process can also be characterized as autocatalytic. The thickness of the deposited metal can be tailored via the duration of immersion and the chemical activity of the solution.

  4. Effect of Electroless Ni–P Plating on the Bonding Strength of Bi–Te-Based Thermoelectric Modules

    Directory of Open Access Journals (Sweden)

    Kim S.S.

    2017-06-01

    Full Text Available In the present study, electroless Ni–P plating was applied to Bi–Te-based thermoelectric materials as a barrier layer and the effect of the Ni–P plating on the bonding strength of the thermoelectric module was investigated. The bonding strength of the n- and p-type modules increased after being subjected to the electroless Ni–P plating treatment. In the case of the thermoelectric module that was not subjected to electroless Ni–P plating, Sn and Te were interdiffused and formed a brittle Sn–Te-based metallic compound. The shearing mostly occurred on the bonding interface where such an intermetallic compound was formed. On the other hands, it was found from the FE-EPMA analysis of the bonding interface of thermoelectric module subjected to electroless Ni-P plating that the electroless Ni-P plating acted as an anti-diffusion layer, preventing the interdiffusion of Sn and Te. Therefore, by forming such an anti-diffusion layer on the surface of the Bi–Te based thermoelectric element, the bonding strength of the thermoelectric module could be increased.

  5. High sensitivity hydrogen sensing with Pt-decorated porous gallium nitride prepared by metal-assisted electroless etching.

    Science.gov (United States)

    Duan, Barrett K; Bohn, Paul W

    2010-05-01

    A unique hydrogen sensor structure based on Pt-decorated porous gallium nitride (PGaN) was fabricated by a two-step process consisting of metal-assisted electroless etching to produce PGaN with highly anisotropic pores followed by electroless deposition of Pt in the pores from an ammoniacal PtCl(6)(2-) solution. The Pt-decorated PGaN structure contains 50-100 nm diameter nanopores which are 400 nm to 1 microm deep and filled with Pt islands. Both electroless etching and deposition steps are done in solution and allow for large-scale production. An AC four-point probe conductivity measurement was implemented at f = 1 kHz, a frequency where the impedance of Pt-PGaN is nearly entirely resistive, and the change in conductance upon H(2) exposure was measured for three sample types: PGaN with a surface sputtered layer of Pt only; unetched GaN (CGaN) with both sputtered and electrolessly deposited Pt; and PGaN with both sputtered and electrolessly deposited Pt. The hydrogen sensing performance of the Pt-filled PGaN sensor was more than an order of magnitude better than either of the other two sample types under all experimental conditions, an observation attributed to the significant increase in Pt-GaN interfacial area in the electrolessly decorated PGaN samples, exhibiting a response to H2 concentrations as low as 1 ppm. The conductance changes are ascribed to adsorption-induced changes in interfacial polarization that produce changes in band bending and thus to the width of the space charge region near the Pt-GaN interface.

  6. Surface modification of an epoxy resin with polyamines and polydopamine: The effect on the initial electroless copper deposition

    Energy Technology Data Exchange (ETDEWEB)

    Schaubroeck, David, E-mail: David.Schaubroeck@elis.ugent.be [Center for Microsystems Technology (CMST), imec and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium); Mader, Lothar [Center for Microsystems Technology (CMST), imec and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium); De Geyter, Nathalie; Morent, Rino [Research Unit Plasma Technology (RUPT), Department of Applied Physics, Faculty of Engineering, Ghent University, Sint-Pietersnieuwstraat 41, B-9000 Ghent (Belgium); Dubruel, Peter [Polymer Chemistry and Biomaterials Research Group, Ghent University, Krijgslaan 281 S4 bis, B-9000 Ghent (Belgium); Vanfleteren, Jan [Center for Microsystems Technology (CMST), imec and Ghent University, Technologiepark 914A, B-9052 Ghent (Belgium)

    2014-06-01

    This paper describes the influence of polydopamine and polyamine surface modifications of an etched epoxy cresol novolak (ECN) resin on the initial electroless copper deposition. Three different strategies to introduce polyamines on a surface in aqueous environment are applied: via polyethyleneimine adsorption (PEI), via polydopamine and via polyamines grafted to polydopamine. Next, the influence of these surface modifications on the catalytic palladium activation is investigated through X-ray photoelectron spectroscopy (XPS) analysis. Finally, the initial electroless copper deposition on modified epoxy surfaces is evaluated using SEM and Energy Dispersive Spectroscopy (EDS). Grafted polyamines on polydopamine surface modifications result in a large increase of the initial deposited copper.

  7. Investigation of graded Ni-Cu-P-PTFE composite coatings with antiscaling properties

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Q.; Liu, Y

    2004-05-15

    Water scale on heat transfer surfaces is an important problem during heat transfer to water. In this paper, a graded electroless Ni-Cu-P-PTFE composite coating with non-stick and corrosion-resistant properties was applied to reduce the formation of CaSO{sub 4} deposits on the heat transfer surfaces. The effects of the concentrations of Cu{sup 2+}, cationic surfactant and PTFE in the plating solution on the coating rate and the PTFE content in the coatings were investigated. The thickness and the compositions of the coatings were measured using a digital micrometer and an energy dispersive X-ray microanalysis (EDX), respectively. Surface morphology of the coatings was analysed by a scanning electron microscope (SEM). The experimental results showed that the Ni-Cu-P-PTFE coatings inhibited the formation of CaSO{sub 4} scale on the heat transfer surfaces significantly.

  8. MORPHOLOGY, THERMAL STABILITY, AND SOLDERABILITY OF ELECTROLESS NICKEL–PHOSPHORUS PLATING LAYER

    OpenAIRE

    JEONG-WON YOON; HYUN-SUK CHUN; HAN-BYUL KANG; MIN-HO PARK; CHEOL-WOONG YANG; HOO-JEONG LEE; SEUNG-BOO JUNG

    2007-01-01

    We studied the growth kinetics and characteristics of electroless nickel–phosphorus (EN–P) deposition layer on Cu substrate in an acid plating bath with sodium hypophosphite as the reducing agent. The individual nodules of the EN–P layer increased in size but decreased in number with increasing plating time and pH, i.e. the root-mean-square (RMS) roughness of the EN deposit decreased. In addition, the plating rate of the EN layer increased with increasing plating bath pH. X-ray diffraction (X...

  9. LASER INDUCED SELECTIVE ACTIVATION UTILIZING AUTO-CATALYTIC ELECTROLESS PLATING ON POLYMER SURFACE

    DEFF Research Database (Denmark)

    Zhang, Yang; Nielsen, Jakob Skov; Tang, Peter Torben

    2009-01-01

    . Characterization of the deposited copper layer was used to select and improve laser parameters. Several types of polymers with different melting points were used as substrate. Using the above mentioned laser treatment, standard grades of thermoplastic materials such as ABS, SAN, PE, PC and others have been......This paper presents a new method for selective micro metallization of polymers induced by laser. An Nd: YAG laser was employed to draw patterns on polymer surfaces using a special set-up. After subsequent activation and auto-catalytic electroless plating, copper only deposited on the laser tracks...

  10. Selectively deposited copper on laser-treated polyimide using electroless plating

    Science.gov (United States)

    Zhao, Gang; Phillips, Harvey M.; Zheng, HongYu; Tam, Siu Chung; Liu, Wen Qing; Wen, Gongling; Gong, Zhiben; Lam, Yee Loy

    2000-06-01

    Many reviews about the interconnection line fabrication by laser processing method were reported recently. UV laser process polyimide has been studied thoroughly during the past decade. In this report, we discussed the utilization of surface potential changing on polyimide film irradiated by excimer KrF laser and metallized the UV laser treated polyimide surface by electroless copper deposition. A new negatively charged polymer stabilized Pd solution was applied as catalyst in this experiment. We also produced pattern-wised fine line on KrF laser induced PI surface using this method.

  11. Morphological study of ternary Ni Cu P alloys by atomic force microscopy

    Science.gov (United States)

    Balaraju, J. N.; Anandan, C.; Rajam, K. S.

    2005-08-01

    Ternary electroless Ni-Cu-P alloy films were deposited by using nickel sulphate (B1)- and nickel chloride (B2)-based alkaline baths. Alloy films were characterized for their structure, morphology, chemical composition and microhardness. A single broad peak was obtained in XRD for both B1 and B2 films and the calculated grain sizes are 1.6 and 1.9 nm, respectively. Optical microscopic examination of the deposited coatings revealed a less nodular structure for B2-based coatings. SEM micrographs showed that films were smooth and nodular. Compositional analysis made on these deposits using EDX and the chemical state identification by XPS showed that the coatings are almost identical. AFM studies showed that the deposits from B2 bath are comparatively smoother with less nodular structure. Microhardness measurements and potentiodynamic polarization studies in 3.5% NaCl solution showed that both deposits have similar properties.

  12. Analysis of the tribological behaviour and wear mechanisms of titanium nitride coating

    Energy Technology Data Exchange (ETDEWEB)

    Lin Jenfin (Dept. of Mechanical Engineering, National Cheng Kung Univ., Tainan (Taiwan, Province of China)); Horng Jenghour (Dept. of Mechanical Engineering, National Cheng Kung Univ., Tainan (Taiwan, Province of China))

    1994-01-01

    Experiments were conducted on a test machine that used a thrust-washer adapter, where a rotating upper specimen was pressed against a stationary lower specimen. This setup was used to simulate the surface contacts between the steel (or the ring) and the titanium nitride coating (on the washer). Further, the existence of an electroless nickel interlayer on the washer was also investigated. The effect of the coating layers on tribological behaviour was evaluated for different thickness combinations of the titanium nitride layer (top layer) and the electroless nickel layer (interlayer). The interlayer was found to increase the wear volume, but was advantageous for strengthening resistance chemical corrosion. The wear volume was controlled by the thickness of the two coating layers. A thicker TiN layer in conjunction with a thinner interlayer constitued the appropriate combination for two coating layers from the viewpoint of lowering wear volume. The friction coefficients arising from the TiN coating generally varied in the narrow range between 0.5 and 0.55, regardless of the interlayer thickness. Both the friction coefficient and wear volume were affected very much by the applied load and sliding speed. In the testing operating conditions, the primary wear mechanisms of the coating layers, such as microabrasion, semicircular or curved cracking, plucking and grooving, formed the surface failures. The surface failures due to friction and wear that occurred within the top layer appeared to be nearly independent of the adhesive strength of the interface. (orig.)

  13. Magnetic metal nanoparticles coated polyacrylonitrile textiles as microwave absorber

    Science.gov (United States)

    Akman, O.; Kavas, H.; Baykal, A.; Toprak, M. S.; Çoruh, Ali; Aktaş, B.

    2013-02-01

    Polyacrylonitrile (PAN) textiles with 2 mm thickness are coated with magnetic nanoparticles in coating baths with Ni, Co and their alloys via an electroless metal deposition method. The crystal structure, morphology and magnetic nature of composites are investigated by X-ray Powder diffraction, Scanning Electron Microscopy, and dc magnetization measurement techniques. The frequency dependent microwave absorption measurements have been carried out in the frequency range of 12.4-18 GHz (X and P bands). Diamagnetic and ferromagnetic properties are also investigated. Finally, the microwave absorption of composites is found strongly dependent on the coating time. One absorption peak is observed between 14.3 and 15.8 GHz with an efficient absorption bandwidth of 3.3-4.1 GHz (under -20 dB reflection loss limit). The Reflection loss (RL) can be achieved between -30 and -50 dB. It was found that the RL is decreasing and absorption bandwidth is decreasing with increasing coating time. While absorption peak moves to lower frequencies in Ni coated PAN textile, it goes higher frequencies in Co coated ones. The Ni-Co alloy coated composites have fluctuating curve of absorption frequency with respect to coating time. These results encourage further development of magnetic nanoparticle coated textile absorbers for broadband applications.

  14. Formation and characterization of low resistivity sub-100 nm copper films deposited by electroless on SAM

    Energy Technology Data Exchange (ETDEWEB)

    Asher, T. [Dept. of Physical Electronics, Faculty of Engineering, Tel-Aviv University, Ramat-Aviv 69978, Tel-Aviv (Israel)], E-mail: tamaras3@tau.ac.il; Inberg, A.; Glickman, E.; Fishelson, N.; Shacham-Diamand, Y. [Dept. of Physical Electronics, Faculty of Engineering, Tel-Aviv University, Ramat-Aviv 69978, Tel-Aviv (Israel)

    2009-10-30

    Thin Cu films of microelectronic quality and low electrical resistivity were created by electroless deposition (ELD) onto SiO{sub 2} surface modified first with self-assembled monolayer (SAM) of 3-aminopropyltrimethoxysilane (APTMS) and activated then by 5 nm gold nano-particles (AuNPs). The presence of highly oriented amino-terminated SAM was revealed by XPS and ToF-SIMS analyses. The Cu films were deposited in boron- and phosphorous-free tartrate/formaldehyde electrolyte. Controlling the deposition rate via the solution pH permitted a minimum value in resistivity {rho}. XPS depth profile revealed that diffusion of Cu into SiO{sub 2} modified by APTMS did not take place after annealing at 220 deg. C, 4 h. Moreover, annealing resulted in the drop of electrical resistivity to {rho} = 4 {+-} 0.4 {mu}{omega} cm for the films with the thickness of 35-100 nm. This value of {rho} is several times smaller than those reported in literature for sub-100 nm Cu films deposited by electroless on different SAMs. It is speculated that nano-scale porosity and corrugated structure observed by HRTEM and AFM in the ELD Cu films contribute to the resistivity. The obtained results demonstrate a viable route for formation of low resistivity, sub-100 nm Cu films on dielectrics for microelectronic application.

  15. Hall Measurements on Carbon Nanotube Paper Modified With Electroless Deposited Platinum

    Directory of Open Access Journals (Sweden)

    Iwuoha Emmanuel

    2009-01-01

    Full Text Available Abstract Carbon nanotube paper, sometimes referred to as bucky paper, is a random arrangement of carbon nanotubes meshed into a single robust structure, which can be manipulated with relative ease. Multi-walled carbon nanotubes were used to make the nanotube paper, and were subsequently modified with platinum using an electroless deposition method based on substrate enhanced electroless deposition. This involves the use of a sacrificial metal substrate that undergoes electro-dissolution while the platinum metal deposits out of solution onto the nanotube paper via a galvanic displacement reaction. The samples were characterized using SEM/EDS, and Hall-effect measurements. The SEM/EDS analysis clearly revealed deposits of platinum (Pt distributed over the nanotube paper surface, and the qualitative elemental analysis revealed co-deposition of other elements from the metal substrates used. When stainless steel was used as sacrificial metal a large degree of Pt contamination with various other metals was observed. Whereas when pure sacrificial metals were used bimetallic Pt clusters resulted. The co-deposition of a bimetallic system upon carbon nanotubes was a function of the metal type and the time of exposure. Hall-effect measurements revealed some interesting fluctuations in sheet carrier density and the dominant carrier switched from N- to P-type when Pt was deposited onto the nanotube paper. Perspectives on the use of the nanotube paper as a replacement to traditional carbon cloth in water electrolysis systems are also discussed.

  16. New and clean strategy for the determination of Cu2+ in electroless copper plating baths.

    Science.gov (United States)

    Liu, Rutao; Zong, Wansong; Gao, Canzhu; Chi, Zhenxing; Zhang, Lijun

    2007-09-01

    This article concerns a new and clean strategy for the determination of Cu(2+) in electroless copper plating baths with differential spectrophotometry. With this strategy, the problem of too high absorbance of Cu(2+) under plating conditions has been solved. We investigated the influence of copper sulfate, sodium hypophosphite, nickel sulfate, sodium citrate, polyglycol, temperature and pH on the absorption spectrum of Cu(2+) in electroless copper plating baths. Five grams per litre of CuSO(4).5H(2)O solution was selected as the reference solution. Experimental results prove that, this strategy has the merits of fast and high accuracy compared to the traditional techniques. Linearly dependent coefficient of the working curve is 0.9999 and the components in the formula have no obvious effect on the detection of Cu(2+) under experimental conditions. Therefore, we can directly move solutions from the EC plating baths for detection, after that the sample can still go back to the baths without any pollution from the plating process to the environment.

  17. Preparation of Nanostructured Microporous Metal Foams through Flow Induced Electroless Deposition

    Directory of Open Access Journals (Sweden)

    Galip Akay

    2015-01-01

    Full Text Available Monolithic nanostructured metallic porous structures with a hierarchy of pore size ranging from ca. 10 μm to 1 nm are processed for use as microreactors. The technique is based on flow induced electroless deposition of metals on a porous template known as PolyHIPE Polymer. The process is conducted in a purpose built flow reactor using a processing protocol to allow uniform and efficient metal deposition under flow. Nickel chloride and sodium hypophosphite were used as the metal and reducing agent, respectively. Electroless deposition occurs in the form of grains with a composition of NixPy in which the grain size range was ca. 20–0.2 μm depending on the composition of the metal deposition solution. Structure formation in the monoliths starts with heat treatment above 600°C resulting in the formation of a 3-dimensional network of capillary-like porous structures which form the walls of large arterial pores. These monoliths have a dense but porous surface providing mechanical strength for the monolith. The porous capillary-like arterial pore walls provide a large surface area for any catalytic activity. The mechanisms of metal deposition and nanostructure formation are evaluated using scanning electron microscopy, energy dispersive X-ray analysis, XRD, BET-surface area, and mercury intrusion porosimetry.

  18. Electroless Nickel Deposition for Front Side Metallization of Silicon Solar Cells

    Directory of Open Access Journals (Sweden)

    Shu Huei Hsieh

    2017-08-01

    Full Text Available In this work, nickel thin films were deposited on texture silicon by electroless plated deposition. The electroless-deposited Ni layers were characterized by scanning electron microscopy (SEM, transmission electron microscopy (TEM, energy dispersive x-ray spectroscopy (EDS, X-ray diffraction analysis (XRD, and sheet resistance measurement. The results indicate that the dominant phase was Ni2Si and NiSi in samples annealed at 300–800 °C. Sheet resistance values were found to correlate well with the surface morphology obtained by SEM and the results of XRD diffraction. The Cu/Ni contact system was used to fabricate solar cells by using two different activating baths. The open circuit voltage (Voc of the Cu/Ni samples, before and after annealing, was measured under air mass (AM 1.5 conditions to determine solar cell properties. The results show that open circuit voltage of a solar cell can be enhanced when the activation solution incorporated hydrofluoric acid (HF. This is mainly attributed to the native silicon oxide layer that can be decreased and/or removed by HF with the corresponding reduction of series resistance.

  19. Effect of strontium tantalate surface texture on nickel nanoparticle dispersion by electroless deposition

    Energy Technology Data Exchange (ETDEWEB)

    Compean-González, C.L. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Civil, Departamento de Ecomateriales y Energía, Av. Universidad s/n, Ciudad Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66451 (Mexico); Arredondo-Torres, V.M. [Facultad de Químico Farmacobiología, Universidad Michoacana de San Nicolás de Hidalgo, Tzintzuntzan #173, Col. Matamoros, Morelia, Michoacán C.P. 58240 (Mexico); Zarazúa-Morin, M.E. [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Civil, Departamento de Ecomateriales y Energía, Av. Universidad s/n, Ciudad Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66451 (Mexico); Figueroa-Torres, M.Z., E-mail: m.zyzlila@gmail.com [Universidad Autónoma de Nuevo León, Facultad de Ingeniería Civil, Departamento de Ecomateriales y Energía, Av. Universidad s/n, Ciudad Universitaria, San Nicolás de los Garza, Nuevo León C.P. 66451 (Mexico)

    2015-09-15

    Highlights: • Efficient short-time procedure for nickel nanoparticles dispersion by electroless. • Nanoparticles are spherical in shape with an average size of 15 nm. • Influence of surface texture on deposition temperature and time was observed. • Nickel deposition can be done below 50 °C. - Abstract: The present work studies the effect of smooth and porous texture of Sr{sub 2}Ta{sub 2}O{sub 7} on its surface modification with nickel nanoparticles through electroless deposition technique. The influence of temperature to control Ni nanoparticles loading amount and dispersion were analyzed. Nitrogen adsorption isotherms were used to examine surface texture characteristics. The morphology was observed by scanning electron microscopy (MEB) equipped with an energy dispersive spectrometry system (EDS), which was used to determine the amount of deposited Ni. The material with smooth texture (SMT) consists of big agglomerates of semispherical shape particles of 400 nm. Whilst the porous texture (PRT) exhibit a pore-wall formed of needles shape particles of around 200 nm in size. Results indicated that texture characteristics strongly influence the deposition reaction rate; for PRT oxide, Ni deposition can be done from 20 °C while for SMT oxide deposition begins at 40 °C. Analysis of Sr{sub 2}Ta{sub 2}O{sub 7} surface indicated that in both textures, Ni nanoparticles with spherical shape in the range of 10–20 nm were obtained.

  20. Seeding of silicon by copper ion implantation for selective electroless copper plating

    Energy Technology Data Exchange (ETDEWEB)

    Bhansali, S.; Sood, D.K.; Zmood, R.B. [Microelectronic and Materials Technology Centre, Royal Melbourne Institute of Technolgy, Melbourne, VIC (Australia)

    1993-12-31

    We report on the successful use of copper(self) ion implantation into silicon to seed the electroless plating of copper on silicon (100) surfaces. Copper ions have been implanted to doses of 5E14-6.4E16 ions/cm{sup 2} using a MEEVA ion implanter at extraction voltage of 40kV. Dose was varied in fine steps to determine the threshold dose of 2E15 Cu ions/cm{sup 2} for `seed` formation of copper films on silicon using a commercial electroless plating solution. Plated films were studied with Rutherford backscattering spectrometry, scanning electron microscopy, EDX and profilometry . The adhesion of films was measured by `scotch tape test`. The adhesion was found to improve with increasing dose. However thicker films exhibited rather poor adhesion and high internal stress. SEM results show that the films grow first as isolated islands which become larger and eventually impinge into a continuous film as the plating time is increased. (authors). 5 refs., 1 tab., 3 figs.

  1. Catalysts characteristics of Ni/YSZ core-shell according to plating conditions using electroless plating

    Science.gov (United States)

    Park, Hyun-Wook; Jang, Jae-Won; Lee, Young-Jin; Kim, Jin-Ho; Jeon, Dae-Woo; Lee, Jong-Heun; Hwang, Hae-jin; Lee, Mi-Jai

    2017-11-01

    This study aims to develop an anode catalyst for a solid oxide fuel cell (SOFC) using electroless nickel plating. We have proposed a new method for electroless plating of Ni metal on yttria-stabilized zirconia (YSZ) particles. We examine the uniformity of the Ni layer on the plated core-shell powder, in addition to the content of Ni and the reproducibility of the plating. We have also evaluated the carbon deposition rate and characteristics of the SOFC anode catalyst. To synthesize Ni-plated YSZ particles, the plated powder is heat-treated at 1200 °C. The resultant particles, which have an average size of 50 μm, were subsequently used in the experiment. The size of the Ni particles and the Ni content both increase with increasing plating temperature and plating time. The X-ray diffraction pattern reveals the growth of Ni particles. After heat-treatment, Ni is oxidized to NiO, leading to the co-existence of Ni and NiO; Ni3P is also observed due to the presence of phosphorous in the plating solution. Following heat treatment for 1 h at 1200 °C, Ni is mostly oxidized to NiO. The carbon deposition rate of the reference YSZ powder is 135%, while that of the Ni-plated YSZ is 1%-6%.

  2. Comparative Study of Electroless Copper Film on Different Self-Assembled Monolayers Modified ABS Substrate

    Directory of Open Access Journals (Sweden)

    Jiushuai Xu

    2014-04-01

    Full Text Available Copper films were grown on (3-Mercaptopropyltrimethoxysilane (MPTMS, (3-Aminopropyltriethoxysilane (APTES and 6-(3-(triethoxysilylpropylamino-1,3,5- triazine-2,4-dithiol monosodium (TES self-assembled monolayers (SAMs modified acrylonitrile-butadiene-styrene (ABS substrate via electroless copper plating. The copper films were examined using scanning electron microscopy (SEM and X-ray diffraction (XRD. Their individual deposition rate and contact angle were also investigated to compare the properties of SAMs and electroless copper films. The results indicated that the formation of copper nuclei on the TES-SAMs modified ABS substrate was faster than those on the MPTMS-SAMs and APTES-SAMs modified ABS substrate. SEM images revealed that the copper film on TES-SAM modified ABS substrate was smooth and uniform, and the density of copper nuclei was much higher. Compared with that of TES-SAMs modified resin, the coverage of copper nuclei on MPTMS and APTES modified ABS substrate was very limited and the copper particle size was too big. The adhesion property test demonstrated that all the SAMs enhanced the interfacial interaction between copper plating and ABS substrate. XRD analysis showed that the copper film deposited on SAM-modified ABS substrate had a structure with Cu(111 preferred orientation, and the copper film deposited on TES-SAMs modified ABS substrate is better than that deposited on MPTMS-SAMs or APTES-SAMs modified ABS resins in electromigrtion resistance.

  3. Comparative study of electroless copper film on different self-assembled monolayers modified ABS substrate.

    Science.gov (United States)

    Xu, Jiushuai; Fan, Ruibin; Wang, Jiaolong; Jia, Mengke; Xiong, Xuanrui; Wang, Fang

    2014-04-15

    Copper films were grown on (3-Mercaptopropyl)trimethoxysilane (MPTMS), (3-Aminopropyl)triethoxysilane (APTES) and 6-(3-(triethoxysilyl)propylamino)-1,3,5- triazine-2,4-dithiol monosodium (TES) self-assembled monolayers (SAMs) modified acrylonitrile-butadiene-styrene (ABS) substrate via electroless copper plating. The copper films were examined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Their individual deposition rate and contact angle were also investigated to compare the properties of SAMs and electroless copper films. The results indicated that the formation of copper nuclei on the TES-SAMs modified ABS substrate was faster than those on the MPTMS-SAMs and APTES-SAMs modified ABS substrate. SEM images revealed that the copper film on TES-SAM modified ABS substrate was smooth and uniform, and the density of copper nuclei was much higher. Compared with that of TES-SAMs modified resin, the coverage of copper nuclei on MPTMS and APTES modified ABS substrate was very limited and the copper particle size was too big. The adhesion property test demonstrated that all the SAMs enhanced the interfacial interaction between copper plating and ABS substrate. XRD analysis showed that the copper film deposited on SAM-modified ABS substrate had a structure with Cu(111) preferred orientation, and the copper film deposited on TES-SAMs modified ABS substrate is better than that deposited on MPTMS-SAMs or APTES-SAMs modified ABS resins in electromigrtion resistance.

  4. Electroless deposition of platinum on indium tin oxide glass as the counterelectrode for dye-sensitized solar cells

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chih-Ming, E-mail: chencm@nchu.edu.tw [Department of Chemical Engineering, National Chung-Hsing University, Taichung 402, Taiwan (China); Chen, Chia-Hsien; Cherng, Sheng-Jye [Department of Chemical Engineering, National Chung-Hsing University, Taichung 402, Taiwan (China); Wei, Tzu-Chien [Hsin-Chu Laboratory, Tripod Technology Corporation, No. 106, Dongmei Rd., East District, Hsinchu 300, Taiwan (China)

    2010-11-01

    A platinum (Pt) layer is electroless-deposited on indium tin oxide (ITO) glass substrate as the counterelectrode for dye-sensitized solar cells (DSSCs). Compared with other methods of depositing Pt layer, electroless deposition is simple, low-temperature, and easy to scale-up for industrial application. The Pt concentration of the electroless plating solution is found to play an important role in the cell performance. With increasing the Pt concentration, i.e. the Pt loading on the ITO surface, the resultant Pt layer exhibits a porous structure. Owing to the porous structure, the Pt layer can provide more active surface area for triiodide reduction and thus reduces the charge-transfer resistance. The cell performance is promoted accordingly with increasing the Pt concentration. Energy conversion efficiency of 6.46%, short-circuit current density of 15.04 mA cm{sup -2}, open-circuit voltage of 0.68, and fill factor of 0.63 can be achieved for the DSSC employing electroless-Pt counterelectrode.

  5. Photostructured coating on a voltage degrader for a Time Projection Chamber (TPC)

    CERN Document Server

    Manaranche, C; Loquet, J L; Serdiouk, V; Scandurra, M; Zucchelli, P

    2002-01-01

    Fibreglass-reinforced epoxy (Stesalit) tubes and rods were coated with a photostructured metal layer system of copper, nickel and gold for a voltage degrader built in a particle detector at CERN, Geneva. The metal layers were applied with galvanotechnical processes involving an original photolithographic exposure in three dimensions to produce a complex electrical circuit design able to provide the correct potential to 420 different conductors. The Stesalit substrate material, even after a first layer of electroless copper, is electrically quite resistive, creating problems for the electrodeposition of the subsequent nickel layer. A mathematical simulation of the plating thickness distribution showed that the electrolytic nickel deposition was suitable for short rods but electroless nickel was needed for the long rods. The functional properties of the metallized Stesalit components are satisfactory: no degradation of the gas quality within the Time Projection Chamber is observed; the potential distribution al...

  6. Electroless deposition of NiCrB diffusion barrier layer film for ULSI-Cu metallization

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yuechun [School of Materials Science and Engineering, Yunnan University, Kunming (China); Chen, Xiuhua, E-mail: chenxh@ynu.edu.cn [School of Materials Science and Engineering, Yunnan University, Kunming (China); Ma, Wenhui [National Engineering Laboratory of Vacuum Metallurgy, Kunming University of Science and Technology, Kunming (China); Shang, Yudong; Lei, Zhengtao; Xiang, Fuwei [School of Materials Science and Engineering, Yunnan University, Kunming (China)

    2017-02-28

    Highlights: • In this paper, the electroless deposited NiCrB thin film was mainly in the form of NiB, CrB{sub 2} compounds and elementary Ni. • The sheet resistance of NiCrB thin film was 3.043 Ω/□, it is smaller than that of the widely used Ta, TaN and TiN diffusion barrier layers. • Annealing experiments showed that the failure temperature of NiCrB thin film regarding Cu diffusion was 900 °C. • NiCrB barrier layer crystallized after 900 °C annealing, Cu grains arrived at Si-substrate through grain boundaries, resulting in the formation of Cu{sub 3}Si. • Eelectroless deposited NiCrB film also had good oxidation resistance, it is expected to become an anti-oxidant layer of copper interconnection. - Abstract: NiCrB films were deposited on Si substrates using electroless deposition as a diffusion barrier layer for Cu interconnections. Samples of the prepared NiCrB/SiO{sub 2}/Si and NiCrB/Cu/NiCrB/SiO{sub 2}/Si were annealed at temperatures ranging from 500 °C to 900 °C. The reaction mechanism of the electroless deposition of the NiCrB film, the failure temperature and the failure mechanism of the NiCrB diffusion barrier layer were investigated. The prepared samples were subjected to XRD, XPS, FPP and AFM to determine the phases, composition, sheet resistance and surface morphology of samples before and after annealing. The results of these analyses indicated that the failure temperature of the NiCrB barrier film was 900 °C and the failure mechanism led to crystallization and grain growth of the NiCrB barrier layer after high temperature annealing. It was found that this process caused Cu grains to reach Si substrate through the grain boundaries, and then the reaction between Cu and Si resulted in the formation of highly resistive Cu{sub 3}Si.

  7. Effects of bath composition on the morphology of electroless-plated Cu electrodes for hetero-junctions with intrinsic thin layer solar cell

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Woon Young [Surface Technology R& BD Group, Korea Institute of Industrial Technology (KITECH), Gaetbeol-ro 156, Yeonsu-gu, Incheon 406-840 (Korea, Republic of); Lee, Yu Jin [Surface Technology R& BD Group, Korea Institute of Industrial Technology (KITECH), Gaetbeol-ro 156, Yeonsu-gu, Incheon 406-840 (Korea, Republic of); Department of Materials Science & Engineering, Yonsei University, Yonsei-ro 50, Seodaemun-Gu, Seoul 120-749 (Korea, Republic of); Lee, Min Hyung, E-mail: minhyung@kitech.re.kr [Surface Technology R& BD Group, Korea Institute of Industrial Technology (KITECH), Gaetbeol-ro 156, Yeonsu-gu, Incheon 406-840 (Korea, Republic of)

    2015-07-31

    The morphology of an electroless-plated Cu electrode was investigated as a function of bath composition. To enhance the selectivity of Cu electrode deposition on the surface of an indium tin oxide layer, a Ti/Cu multi-layer was deposited as a Cu electrode seed layer by physical vapor deposition, and then electroless plating was performed using various complexing agents and a surfactant. The degree of selectivity was effectively influenced by the type of complexing agent. The electroless plating solution containing N,N,N′,N′-tetrakis(2-hydroxypropyl)ethylenediamine (THPED) as complexing agent showed excellent selective growth of the Cu electrode as compared to the solution containing ethylenediaminetetraacetic acid. Even though THPED led to better selective growth of the electroless-plated Cu electrode, the aspect ratio of electrode lateral growth was about 2.7 times that of vertical growth. By adding a nonionic surfactant, the ratio between vertical growth rate and lateral growth rate was improved about 4.6 times. The Cu–THPED electroless plating with nonionic surfactant provided a drastic decrease in lateral growth rate, compared with the Cu–THPED electroless plating bath excluding nonionic surfactant. The Cu–THPED solution including nonionic surfactant is a promising composition of electroless plating solution for the clear selective plating of Cu electrodes on hetero-junctions with intrinsic thin layer solar cells. - Highlights: • Selective electroless plating (SEP) depends on binding strength of complexing agent. • The SEP was performed using Cu-N,N,N′,N′-tetrakis(2-hydroxypropyl)ethylenediamine. • A surfactant is able to remove hydrogen bubbles on Cu electrode surface. • The growth of Cu electrode was improved in vertical direction by adding surfactant.

  8. Mathematical characterization of oxidized crystalline silicon nanowires grown by electroless process

    Energy Technology Data Exchange (ETDEWEB)

    Mertens, Robert G., E-mail: quarkmaster@gmail.com [School of Electrical and Computer Engineering, University of Central Florida, Orlando, FL 32816 (United States); Sundaram, Kalpathy B. [School of Electrical and Computer Engineering, University of Central Florida, Orlando, FL 32816 (United States)

    2012-03-01

    Silicon nanowires were created via the electroless etching technique using silver nitrate (AgNO{sub 3})/hydrofluoric acid (HF) solution. The prepared raw samples were oxidized for various intervals, so as to have an end result of various nanowire thicknesses. Scanning electron microscope (SEM) images were taken of the original nanowires, the oxidized nanowires and then the oxidized and etched (in HF solution) nanowires. When silicon nanowires are made, the area of exposed silicon undergoes 'amplification,' a formula for which is provided herein. When silicon nanowires are oxidized, the growth rate of the oxide layer varies according to the crystalline alignment. A formula for a polar plot is provided for illustrating the shape of a silicon nanowire after oxidation for various intervals, based on the Deal-Grove and Massoud models of oxidation.

  9. Strong mechanical adhesion of gold electroless contacts on CdZnTe deposited by alcoholic solutions

    Science.gov (United States)

    Benassi, G.; Nasi, L.; Bettelli, M.; Zambelli, N.; Calestani, D.; Zappettini, A.

    2017-02-01

    CdZnTe crystals are nowadays employed as X-ray detectors for a number of applications, such as medical imaging, security, and environmental monitoring. One of the main difficulties connected with CdZnTe-based detector processing is the poor contact adhesion that affect bonding procedures and device long term stability. We have shown that it is possible to obtain mechanically stable contacts by common electroless deposition using alcoholic solutions instead of water solutions. The contacts show blocking current-voltage characteristic that is required for obtaining spectroscopic detectors. Nanoscale-resolved chemical analysis indicated that the improved mechanical adhesion is due to a better control of the stoichiometry of the CdZnTe layer below the contact.

  10. Selective electroless plating of 3D-printed plastic structures for three-dimensional microwave metamaterials

    Science.gov (United States)

    Ishikawa, Atsushi; Kato, Taiki; Takeyasu, Nobuyuki; Fujimori, Kazuhiro; Tsuruta, Kenji

    2017-10-01

    A technique of selective electroless plating onto PLA-ABS (Polylactic Acid-Acrylonitrile Butadiene Styrene) composite structures fabricated by three-dimensional (3D) printing is demonstrated to construct 3D microwave metamaterials. The reducing activity of the PLA surface is selectively enhanced by the chemical modification involving Sn2+ in a simple wet process, thereby forming a highly conductive Ag-plated membrane only onto the PLA surface. The fabricated metamaterial composed of Ag-plated PLA and non-plated ABS parts is characterized experimentally and numerically to demonstrate the important bi-anisotropic microwave responses arising from the 3D nature of metallodielectric structures. Our approach based on a simple wet chemical process allows for the creation of highly complex 3D metal-insulator structures, thus paving the way toward the sophisticated microwave applications of the 3D printing technology.

  11. Annealing influence on electrical transport mechanism of electroless deposited very thin Ag(W) films

    Energy Technology Data Exchange (ETDEWEB)

    Inberg, A. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel); Ruzin, A. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel); Torchinsky, I. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel); Bogush, V. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel); Croitoru, N. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel)]. E-mail: croitoru@tau.ac.il; Shacham-Diamand, Y. [E.E.-Physical Electronics Department, Tel Aviv University, Tel-Aviv 69978 (Israel)

    2006-02-21

    Morphology and conductivity ({sigma}) of the non-tarnishing electroless Ag(W) films for interconnect were studied as a function of thickness (d) by Atomic Force Microscopy (AFM) and Tunneling Atomic Force Microscopy methods. For d {<=} 100 nm the conductivity dependence on thickness can be modeled as percolation of the electrical transport while for thicker d > 100 nm layers it was independent on d ({sigma} = {sigma} ). A simple electrical circuit model that described the experimental dependence {sigma}(d) for both thin and thick layers was proposed. The AFM study has shown that the small network changes in the film morphology, due to vacuum annealing cause the significant (few orders of magnitude) improvements in electrical conductivity. Although, near bulk conductivity was achieved for the thicker sample, vacuum annealing was not sufficient to achieve such conductivity for very thin Ag(W) films.

  12. Improvement of silicon nanowire solar cells made by metal catalyzed electroless etching and nano imprint lithography

    Science.gov (United States)

    Chen, Junyi; Subramani, Thiyagu; Jevasuwan, Wipakorn; Fukata, Naoki

    2017-04-01

    Silicon nanowires were fabricated by metal catalyzed electroless etching (MCEE) and nano imprint lithography (NIL), then a shell p-type layer was grown by thermal chemical vapor deposition (CVD) techniques. To reduce back surface recombination and also to activate the dopant, we used two techniques, back surface field (BSF) treatment and rapid thermal annealing (RTA), to improve device performance. In this study, we investigated BSF and RTA treatments in silicon nanowire solar cells, and improved the device performance and efficiency from 4.1 to 7.4% (MCEE device) and from 1.1 to 6.6% (NIL device) after introducing BSF and RTA treatments. Moreover, to achieve better metal contact without sacrificing the reflectance after the shell formation, the selective-area etching method was investigated. Finally, after combining all processes, silicon nanowire solar cells fabricated via the MCEE process exhibited 8.7% efficiency.

  13. Monodisperse gold nanoparticles formed on bacterial crystalline surface layers (S-layers) by electroless deposition

    Energy Technology Data Exchange (ETDEWEB)

    Dieluweit, S. [Center for Nanobiotechnology, University of Natural Resources and Applied Life Sciences (BOKU), Gregor Mendel-Strasse 33, A-1180 Vienna (Austria); Pum, D. [Center for Nanobiotechnology, University of Natural Resources and Applied Life Sciences (BOKU), Gregor Mendel-Strasse 33, A-1180 Vienna (Austria); Sleytr, U.B. [Center for Nanobiotechnology, University of Natural Resources and Applied Life Sciences (BOKU), Gregor Mendel-Strasse 33, A-1180 Vienna (Austria); Kautek, W. [Department for Physical Chemistry, University of Vienna, Waehringer Strasse 42, A-1090 Vienna (Austria)]. E-mail: wolfgang.kautek@univie.ac.at

    2005-12-15

    The fabrication of patterned arrays of nanoparticles whose electronic, optical and magnetic properties will find technological applications, such as ultra-high-density memories, is currently one of the most important objectives of inorganic material research. In this study, the in situ electroless nucleation of ordered two-dimensional arrays of gold nanoparticles (5 nm in size) by using bacterial S-layers as molecular templates and their characterization by small spot X-ray photoelectron emission spectroscopy (XPS) is presented. This yielded the elemental composition of the nanoclusters, which consisted of almost entirely elemental gold, and possible side reactions on the cluster and protein surface. The preferential deposition of the gold nanoparticles on the S-layer suggests that topography and functional groups are important for superlattice formation.

  14. Synthesis of wirelike silicon nanostructures by dispersion of silicon on insulator using electroless etching

    Science.gov (United States)

    Mantey, Kevin; Shams, Somayeh; Nayfeh, Munir H.; Nayfeh, Osama; Alhoshan, Mansour; Alrokayan, Salman

    2010-12-01

    We employ electroless etching to disperse silicon on insulator (SOI) wafers in ionic silver HF into wirelike silicon nanostructures. The procedure allows detachment of the nanowires at the oxide interface and enables easy recovery of dispersions for subsequent controlled delivery. Nanowires 10 μm long and 50-100 nm thick are demonstrated using an SOI substrate of 10 μm device thickness. Direct material analysis shows no silver contamination after a wet-etch silver clean. Anodization treatment of the wires was conducted. Our measurements and analysis show that the wires are not amenable to anodization resulting from the fact that the nanowire radius is less than the thickness of depletion layer. The procedure has the potential of providing dispersions of arbitrarily long wirelike nanostructures which are useful for composite and energy applications.

  15. Formation of Highly Antimicrobial Copper Nanoparticles by Electroless Deposition in Water

    Directory of Open Access Journals (Sweden)

    Mary Donabelle L. Balela

    2015-12-01

    Full Text Available Metallic copper (Cunanoparticles (CuNPswith mean diametersranging from 37 nm to 44 nm were synthesized by electroless deposition (chemical reductionin an aqueous solution at 353 K. Cupric oxide (CuO powder, which has low solubility in water, was used as the Cu(II precursor. Gelatin and hydrazine (N2H4 were employed as the protective agent and reductant, respectively. Small spherical Cu nanoparticles having mean diameter of 37 nm were formed using 2.25 wt% gelatin. In the absence of gelatin, large Cu nanoparticles of 377 nm in mean diameter were produced. Both cuprous oxide (Cu2O and metallic Cu peaks were identif ied from the X-ray diffraction pattern of the samples. The results suggest that gelatin hinders the growth of Cu nanoparticles in solution and protects the nanoparticles from oxidation. Interestingly, the as-prepared Cu nanoparticles exhibit strong antimicrobial activity against Escherichia coli and Staphylococcus aureus.

  16. Formation of aligned silicon nanowire on silicon by electroless etching in HF solution

    Energy Technology Data Exchange (ETDEWEB)

    Megouda, N.; Douani, R. [Faculte des Sciences, Universite Mouloud Mammeri, Tizi-Ouzou (Algeria); Hadjersi, T., E-mail: hadjersi@yahoo.co [Unite de Developpement de la Technologie du Silicium (UDTS), 2, Bd. Frantz Fanon, B.P. 140 Alger-7 merveilles, Alger (Algeria); Boukherroub, R. [Institut de Recherche Interdisciplinaire (IRI, FRE 2963), Institut d' Electronique, de Microelectronique et de Nanotechnologie (IEMN, CNRS-8520), Cite Scientifique, Avenue Poincare-B.P. 60069, 59652 Villeneuve d' Ascq (France)

    2009-12-15

    It was demonstrated that the etching in HF-based aqueous solution containing AgNO{sub 3} and Na{sub 2}S{sub 2}O{sub 8} as oxidizing agents or by Au-assisted electroless etching in HF/H{sub 2}O{sub 2} solution at 50 deg. C yields films composed of aligned Si nanowire (SiNW). SiNW of diameters {approx}10 nm were formed. The morphology and the photoluminescence (PL) of the etched layer as a function of etching solution composition were studied. The SiNW layers formed on silicon were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) and photoluminescence. It was demonstrated that the morphology and the photoluminescence of the etched layers strongly depends on the type of etching solution. Finally, a discussion on the formation process of the silicon nanowires is presented.

  17. Electroless synthesis of lepidocrocite (γ-FeOOH) nanotubes in ion track etched polycarbonate templates

    Science.gov (United States)

    Neetzel, C.; Gasi, T.; Ksenofontov, V.; Felser, C.; Ionescu, E.; Ensinger, W.

    2012-07-01

    In this study, we describe the electroless synthesis of lepidocrocite (γ-FeOOH) nanotubes produced in ion track etched polycarbonate foils. The foils act as templates after they had been irradiated with heavy ions to produce latent tracks that were etched with a desired diameter. Templates are used to fabricate shape formed 1D nanostructures in general. The synthesis of lepidocrocite nanotubes was carried out in a simple two-step method: firstly, particles were formed by precipitation in aqueous solution; secondly, nanotubes were produced by the deposition of the particles inside the nanochannels of the polycarbonate template. Solvent effects were considered to achieve homogeneous growth resulting in well-defined nanotubes of constant wall thickness along the tube axis. Lepidocrocite nanotubes were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), Raman, and Mössbauer spectroscopy.

  18. Electroless synthesis of lepidocrocite ({gamma}-FeOOH) nanotubes in ion track etched polycarbonate templates

    Energy Technology Data Exchange (ETDEWEB)

    Neetzel, C., E-mail: Neetzel@ca.tu-darmstadt.de [Darmstadt University of Technology, Department of Materials Science, Materials Analysis Group, D-64287 Darmstadt (Germany); Gasi, T.; Ksenofontov, V.; Felser, C. [Johannes Gutenberg University of Mainz, Institute of Inorganic and Analytical Chemistry, D-55128 Mainz (Germany); Ionescu, E. [Darmstadt University of Technology, Department of Materials Science, Dispersive Solids, D-64287 Darmstadt (Germany); Ensinger, W. [Darmstadt University of Technology, Department of Materials Science, Materials Analysis Group, D-64287 Darmstadt (Germany)

    2012-07-01

    In this study, we describe the electroless synthesis of lepidocrocite ({gamma}-FeOOH) nanotubes produced in ion track etched polycarbonate foils. The foils act as templates after they had been irradiated with heavy ions to produce latent tracks that were etched with a desired diameter. Templates are used to fabricate shape formed 1D nanostructures in general. The synthesis of lepidocrocite nanotubes was carried out in a simple two-step method: firstly, particles were formed by precipitation in aqueous solution; secondly, nanotubes were produced by the deposition of the particles inside the nanochannels of the polycarbonate template. Solvent effects were considered to achieve homogeneous growth resulting in well-defined nanotubes of constant wall thickness along the tube axis. Lepidocrocite nanotubes were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), Raman, and Moessbauer spectroscopy.

  19. Novel in situ method (vacuum assisted electroless plating) modified porous cathode for solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Su, Ren; Lue, Zhe; Chen, Kongfa; Ai, Na; Li, Shuyan; Wei, Bo [Center for the Condensed Matter Science and Technology, Harbin Institute of Technology, Harbin 150001 (China); Su, Wenhui [Center for the Condensed Matter Science and Technology, Harbin Institute of Technology, Harbin 150001 (China); Department of Condensed Matter Physics, Jilin University, Changchun 130023 (China); International Centre for Materials Physics, Academia Sinica, Shenyang 110015 (China)

    2008-06-15

    A novel in situ method - vacuum assisted electroless plating (VA-EP) is developed to modify the porous structure of various materials. The advantage of this method is that it can form a metal network based on the already-given structure. We utilize this method to deposit silver (VA-EPA) in porous perovskite cathode Ba{sub 0.5}Sr{sub 0.5}Co{sub 0.8}Fe{sub 0.2}O{sub 3-{delta}} (BSCF) for an intermediate temperature solid oxide fuel cell (IT-SOFC) in the present research. The results of investigation show the performance of the modified cathode (VA-EPA-BSCF) enhances greatly, for example, the polarization resistance of VA-EPA-BSCF decreases by 60% at 600 C compared to BSCF. (author)

  20. [Characterization of Wood Surface Treated with Electroless Copper Plating by Near Infrared Spectroscopy Technology].

    Science.gov (United States)

    Qin, Jing; Zhang, Mao-mao; Zhao, Guang-jie; Yang, Zhong

    2015-05-01

    Wood electromagnetic shielding material, which was made by treating wood with electroless plating, not only keep the superior characteristics of wood, but also improve the conductivity, thermal conductivity and electromagnetic shielding properties of wood. The emergence of this material opens the way to the value-added exploitation of wood and widens the processing and application field for the electromagnetic shielding material. In order to explore the feasibility of using NIR technology to investigate the properties of wood electromagnetic shielding material, this study analysis the samples before and after copper plated process by the NIR spectroscopy coupled with principal component analysis (PCA). The results showed that (1) there exist significant differences between samples before and after copper plated process both on the spectral shape and absorption, and the great differences can also be seen in the samples with different treat time, especially for the samples with 5 min treat time; (2) after PCA analysis, six clusters from the samples before and after copper plated process were separately distributed in the score plot, and the properties of untreated wood and sensitized wood were similar, and the properties of samples for 25 and 40 min treat time were also similar in order that these samples were close to each other, all of which might suggest that the NIR spectroscopy reflected major feature information about material treatment; (3) After comparing the PCA performance between NIR and visible spectral region, it could be found that the classification performance of samples before and after copper plated process based on the NIR region were better than that based on the visible region, and the information of color on the surface of samples were preferably reflected in the visible region, which could indicate that there are more information about samples' surface characters using the visible spectroscopy coupled with NIR spectroscopy and it is feasible to

  1. Facile synthesis of dendritic Cu by electroless reaction of Cu-Al alloys in multiphase solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ying; Liang, Shuhua, E-mail: liangxaut@gmail.com; Yang, Qing; Wang, Xianhui

    2016-11-30

    Highlights: • Nano- or micro-scale fractal dendritic copper (FDC) was synthesized by electroless immersing of Cu-Al alloys in CuCl{sub 2} + HCl. • FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. • Nanoscale Cu{sub 2}O was found at the edge of FDC. Nanoporous copper (NPC) can also be obtained by using Cu{sub 17}Al{sub 83} alloy. • The potential difference between CuAl{sub 2} and α-Al phase and the replacement reaction in multiphase solution are key factors. - Abstract: Two-dimensional nano- or micro-scale fractal dendritic coppers (FDCs) were synthesized by electroless immersing of Cu-Al alloys in hydrochloric acid solution containing copper chloride without any assistance of template or surfactant. The FDC size increases with the increase of Al content in Cu-Al alloys immersed in CuCl{sub 2} + HCl solution. Compared to Cu{sub 40}Al{sub 60} and Cu{sub 45}Al{sub 55} alloys, the FDC shows hierarchical distribution and homogeneous structures using Cu{sub 17}Al{sub 83} alloy as the starting alloy. The growth direction of the FDC is <110>, and all angles between the trunks and branches are 60°. Nanoscale Cu{sub 2}O was found at the edge of FDC. Interestingly, nanoporous copper (NPC) can also be obtained through Cu{sub 17}Al{sub 83} alloy. Studies showed that the formation of FDC depended on two key factors: the potential difference between CuAl{sub 2} intermetallic and α-Al phase of dual-phase Cu-Al alloys; a replacement reaction that usually occurs in multiphase solution. The electrochemical experiment further proved that the multi-branch dendritic structure is very beneficial to the proton transfer in the process of catalyzing methanol.

  2. Direct sputtering- and electro-deposition of gold coating onto the closed surface of ultralow-density carbon-hydrogen foam cylinder

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Jiaqiu; Yin, Jialing; Zhang, Hao; Yao, Mengqi; Hu, Wencheng, E-mail: huwc@uestc.edu.cn

    2016-12-15

    Highlights: • The surface pores of P(DVB/St) foam cylinder are sealed by CVD method. • Gold film was deposited on the surface of foam cylinder by magnetron sputtering. • Electroless plating was excluded in the present experiments. • The gold coatings were thickened through the electrodeposition process. - Abstract: This work aimed to fabricate a gold coating on the surface of ultralow-density carbon-hydrogen foam cylinder without electroless plating. Poly (divinylbenzene/styrene) foam cylinder was synthetized by high internal phase emulsion, and chemical vapor deposition polymerization approach was used to form a compact poly-p-xylylene film on the foam cylinder. Conducting gold thin films were directly deposited onto the poly-p-xylylene-modified foam cylinder by magnetron sputtering, and electrochemical deposition was adopted to thicken the gold coatings. The micro-structures and morphologies of poly (divinylbenzene/styrene) foam cylinder and gold coating were observed by field-emission scanning electron microscopy. The gold coating content was investigated by energy-dispersive X-ray. The thicknesses of poly-p-xylylene coating and sputtered gold thin-film were approximately 500 and 100 nm, respectively. After electrochemical deposition, the thickness of gold coating increased to 522 nm, and the gold coating achieved a compact and uniform structure.

  3. Manipulating the adhesion of electroless nickel-phosphorus film on silicon wafers by silane compound modification and rapid thermal annealing

    OpenAIRE

    Hsu, Chin-Wei; Wang, Wei-Yen; Wang, Kuan-Ting; Chen, Hou-An; Wei, Tzu-Chien

    2017-01-01

    In this study, the effect of 3-2-(2-aminoethylamino) ethylamino propyl trimethoxysilane (ETAS) modification and post rapid thermal annealing (RTA) treatment on the adhesion of electroless plated nickel-phosphorus (ELP Ni-P) film on polyvinyl alcohol-capped palladium nanoclusters (PVA-Pd) catalyzed silicon wafers is systematically investigated. Characterized by pull-off adhesion, atomic force microscopy, X-ray spectroscopy and water contact angle, a time-dependent, three-staged ETAS grafting m...

  4. Comparison of the surfaces and interfaces formed for sputter and electroless deposited gold contacts on CdZnTe

    Science.gov (United States)

    Bell, Steven J.; Baker, Mark A.; Duarte, Diana D.; Schneider, Andreas; Seller, Paul; Sellin, Paul J.; Veale, Matthew C.; Wilson, Matthew D.

    2018-01-01

    Cadmium zinc telluride (CdZnTe) is a leading sensor material for spectroscopic X/γ-ray imaging in the fields of homeland security, medical imaging, industrial analysis and astrophysics. The metal-semiconductor interface formed during contact deposition is of fundamental importance to the spectroscopic performance of the detector and is primarily determined by the deposition method. A multi-technique analysis of the metal-semiconductor interface formed by sputter and electroless deposition of gold onto (111) aligned CdZnTe is presented. Focused ion beam (FIB) cross section imaging, X-ray photoelectron spectroscopy (XPS) depth profiling and current-voltage (IV) analysis have been applied to determine the structural, chemical and electronic properties of the gold contacts. In a novel approach, principal component analysis has been employed on the XPS depth profiles to extract detailed chemical state information from different depths within the profile. It was found that electroless deposition forms a complicated, graded interface comprised of tellurium oxide, gold/gold telluride particulates, and cadmium chloride. This compared with a sharp transition from surface gold to bulk CdZnTe observed for the interface formed by sputter deposition. The electronic (IV) response for the detector with electroless deposited contacts was symmetric, but was asymmetric for the detector with sputtered gold contacts. This is due to the electroless deposition degrading the difference between the Cd- and Te-faces of the CdZnTe (111) crystal, whilst these differences are maintained for the sputter deposited gold contacts. This work represents an important step in the optimisation of the metal-semiconductor interface which currently is a limiting factor in the development of high resolution CdZnTe detectors.

  5. Enhancement of seeding for electroless Cu plating of metallic barrier layers by using alkyl self-assembled monolayers

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Sung-Te [Department of Electronic Engineering, Hsiuping University of Science and Technology, Dali 412, Taichung, Taiwan (China); Chung, Yu-Cheng [Department of Materials Science and Engineering, Feng Chia University, Taichung 407, Taiwan (China); Fang, Jau-Shiung [Department of Materials Science and Engineering, National Formosa University, Huwei 632, Taiwan (China); Cheng, Yi-Lung [Department of Electrical Engineering, National Chi-Nan University, Puli, Nantou 545, Taiwan (China); Chen, Giin-Shan, E-mail: gschen@fcu.edu.tw [Department of Materials Science and Engineering, Feng Chia University, Taichung 407, Taiwan (China)

    2017-05-31

    Highlights: • Ta barrier layers are used as model substrates for seeding of electroless plating. • Ta layers seeded with Ta-OH yield seeds with limited density and large size (>10 nm). • Substantial improvement of seeding is obtained with functionalized SAMs. • The mechanism of seeding improvement by functionalized SAMs is clearly clarified. - Abstract: Tethering a self-assembled monolayer (SAM) on ultralow-k (porous) dielectric materials as a seed-trapping layer for electroless Cu plating has been extensively studied. By contrast, literature on direct electroless Cu plating of metallic barrier layers assisted by SAMs is scarce. Therefore, Ta, a crucial component of barrier materials for Cu interconnect metallization, was investigated as a model substrate for a new seeding (Ni catalyst formation) process of electroless Cu plating. Transmission and scanning electron microscopies indicated that catalytic particles formed on Ta films through Ta−OH groups tend to become aggregates with an average size of 14 nm and density of 2 × 10{sup 15} m{sup −2}. By contrast, Ta films with a plasma-functionalized SAM tightly bound catalytic particles without agglomeration, thus yielding a markedly smaller size (3 nm) and higher density (3 × 10{sup 16} m{sup −2}; one order greater than those formed by other novel methods). X-ray photoelectron spectroscopy clearly identified the types of material species and functional groups induced at each step of the seeding process. Moreover, the phase of the catalytic particles, either nickel alkoxide, Ni(OH){sub 2}, or metallic Ni, along with the seed-bonding mechanism, was also unambiguously distinguished. The enhancement of film-formation quality of Cu by the new seeding process was thus demonstrated.

  6. Enhancement of seeding for electroless Cu plating of metallic barrier layers by using alkyl self-assembled monolayers

    Science.gov (United States)

    Chen, Sung-Te; Chung, Yu-Cheng; Fang, Jau-Shiung; Cheng, Yi-Lung; Chen, Giin-Shan

    2017-05-01

    Tethering a self-assembled monolayer (SAM) on ultralow-k (porous) dielectric materials as a seed-trapping layer for electroless Cu plating has been extensively studied. By contrast, literature on direct electroless Cu plating of metallic barrier layers assisted by SAMs is scarce. Therefore, Ta, a crucial component of barrier materials for Cu interconnect metallization, was investigated as a model substrate for a new seeding (Ni catalyst formation) process of electroless Cu plating. Transmission and scanning electron microscopies indicated that catalytic particles formed on Ta films through Tasbnd OH groups tend to become aggregates with an average size of 14 nm and density of 2 × 1015 m-2. By contrast, Ta films with a plasma-functionalized SAM tightly bound catalytic particles without agglomeration, thus yielding a markedly smaller size (3 nm) and higher density (3 × 1016 m-2; one order greater than those formed by other novel methods). X-ray photoelectron spectroscopy clearly identified the types of material species and functional groups induced at each step of the seeding process. Moreover, the phase of the catalytic particles, either nickel alkoxide, Ni(OH)2, or metallic Ni, along with the seed-bonding mechanism, was also unambiguously distinguished. The enhancement of film-formation quality of Cu by the new seeding process was thus demonstrated.

  7. Microwave absorption property of the diatomite coated by Fe-CoNiP films

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Zhenqiang; Cai, Jun; Xu, Yonggang, E-mail: xuyonggang221@163.com; Zhang, Deyuan

    2015-08-15

    Highlights: • The bio-absorbent coated Fe-CoNiP was fabricated by electroless and CVD. • The EM parameters were enlarged as Fe coated on the diatomite. • The coating CIPs play a key role in the enhancement mechanism. • The Fe-CoNiP diatomite had a better absorbing and shielding properties. - Abstract: A bio-absorbent of Fe-CoNiP coated on the diatomite was fabricated by way of electroless plating of CoNiP and subsequent chemical vapor deposition of Fe. The surface morphology and composition of the above-mentioned diatomite particles at different stage were characterized with the scanning electron microscopy and the energy spectrum analysis respectively, and the results showed that the diatomite was successfully coated with CoNoP and Fe (carbony iron). The complex permittivity and permeability of composites filled with the bio-absorbent and paraffin was measured in frequency range of 2–18 GHz, and then the microwave reflection loss (RL) and the shielding effectiveness (SE) were calculated. The results showed that the permittivity and the permeability were both enlarged as Fe films were coated onto the CoNiP-coated diatomite, which was attributed to the excellent electromagnetic property of carbonyl irons. The composites made with the Fe-CoNiP diatomite had a better absorbing property (minimum RL −11.0 dB) as well as the shielding property (maximum SE 5.6 dB) at thickness 2 mm. It indicated the absorption property was mainly due to the attenuation on the microwave, and the Fe-CoNiP diatomite could be an effective absorbent with low-density.

  8. Novel hydroxyapatite/carboxymethylchitosan composite scaffolds prepared through an innovative "autocatalytic" electroless coprecipitation route.

    Science.gov (United States)

    Oliveira, J M; Costa, S A; Leonor, I B; Malafaya, P B; Mano, J F; Reis, R L

    2009-02-01

    A developmental composite scaffold for bone tissue engineering applications composed of hydroxyapatite (HA) and carboxymethylchitosan (CMC) was obtained using a coprecipitation method, which is based on the "autocatalytic" electroless deposition route. The results revealed that the pores of the scaffold were regular, interconnected, and possess a size in the range of 20-500 microm. Furthermore, the Fourier transform infra-red spectrum of the composite scaffolds exhibited all the characteristic peaks of apatite, and the appearance of typical bands from CMC, thus showing that coprecipitation of both organic and inorganic phases was effective. The X-ray diffraction pattern of composite scaffolds demonstrated that calcium-phosphates consisted of crystalline HA. From microcomputed tomography analysis, it was possible to determine that composite scaffolds possess a 58.9% +/- 6% of porosity. The 2D morphometric analysis demonstrated that on average the scaffolds consisted of 24% HA and 76% CMC. The mechanical properties were assessed using compressive tests, both in dry and wet states. Additionally, in vitro tests were carried out to evaluate the water-uptake capability, weight loss, and bioactive behavior of the composite scaffolds. The novel hydroxyapatite/carboxymethylchitosan composite scaffolds showed promise whenever degradability and bioactivity are simultaneously desired, as in the case of bone tissue-engineering scaffolding applications.

  9. Electroless Deposited Gold Nanoparticles on Glass Plates as Sensors for Measuring the Dielectric Constant of Solutions

    Directory of Open Access Journals (Sweden)

    Y. Kobayashi

    2013-01-01

    Full Text Available This work describes a method for the deposition of Au nanoparticles on glass plates (Au-glass. An electroless metal plating technique was extended to the Au nanoparticle deposition. The technique consisted of three steps that took place on the glass plate: (1 adsorption of Sn2+ ions, (2 deposition of metallic Ag nuclei generated by reducing Ag+ ions with Sn2+ ions on the Sn-adsorbed sites, and (3 deposition of Au nanoparticles by reducing Au+ ions on the Ag surface. TEM observation revealed that metallic Au nanoparticles with a size of  nm were formed on the glass surface. A surface plasmon resonance absorption peak was observed, and its peak wavelength redshifted by immersing the Au-glass into a solution with a large dielectric constant. The redshift corresponded qualitatively to the calculation by the Mie theory accompanying the Drude expression, which was based on the change of the dielectric constant of the solution. The obtained results indicated that the Au-glass functioned as a sensor for measuring the dielectric constant of the solution.

  10. Electrochemical performance of electroless nickel plated silicon electrodes for Li-ion batteries

    Science.gov (United States)

    Cetinkaya, T.; Uysal, M.; Akbulut, H.

    2015-04-01

    In this study, nickel plated silicon powders were produced using an electroless deposition process. The nickel content on the surface of silicon powders was changed by using different concentrations of NiCl2 in the plating bath. The surface morphology of the produced Ni plated composite powders was characterized using scanning electron microscopy (SEM). Energy dispersive spectroscopy (EDS) was used to determine the elemental surface composition of the composites. X-ray diffraction (XRD) analysis was performed to investigate the structure of the nickel plated silicon powders. Electrochemical cycling test of the nickel plated silicon electrodes were performed at a constant current of 100 mA/g in CR2016 test cells. In order to investigate electrochemical reactions of the nickel plated silicon powders with electrolyte, cyclic voltammetry test was performed at a scan rate of 0.1 mV/s. Among the used concentrations, the nickel plated silicon electrode produced using 40 g/L NiCl2 had a 246 mAh/g discharge capacity after 30 cycles.

  11. Electroless formation of silver nanoaggregates: An experimental and molecular dynamics approach

    KAUST Repository

    Gentile, Francesco T.

    2014-02-20

    The ability to manipulate matter to create non-conventional structures is one of the key issues of material science. The understanding of assembling mechanism at the nanoscale allows us to engineer new nanomaterials, with physical properties intimately depending on their structure.This paper describes new strategies to obtain and characterise metal nanostructures via the combination of a top-down method, such as electron beam lithography, and a bottom-up technique, such as the chemical electroless deposition. We realised silver nanoparticle aggregates within well-defined patterned holes created by electron beam lithography on silicon substrates. The quality characteristics of the nanoaggregates were verified by using scanning electron microscopy and atomic force microscopy imaging. Moreover, we compared the experimental findings to molecular dynamics simulations of nanoparticles growth. We observed a very high dependence of the structure characteristics on the pattern nanowell aspect ratio. We found that high-quality metal nanostructures may be obtained in patterns with well aspect ratio close to one, corresponding to a maximum diameter of 50 nm, a limit above which the fabricated structures become less regular and discontinuous. When regular shapes and sizes are necessary, as in nanophotonics, these results suggest the pattern characteristics to obtain isolated, uniform and reproducible metal nanospheres. © 2014 Taylor & Francis.

  12. Preparation of graphene-enhanced nickel-phosphorus composite films by ultrasonic-assisted electroless plating

    Science.gov (United States)

    Yu, Qian; Zhou, Tianfeng; Jiang, Yonggang; Yan, Xing; An, Zhonglie; Wang, Xibin; Zhang, Deyuan; Ono, Takahito

    2018-03-01

    To improve the mechanical properties of nickel-phosphorus (Ni-P) mold material for glass molding, an ultrasonic-assisted electroless plating method is proposed for the synthesis of graphene-enhanced nickel-phosphorus (G-Ni-P) composite films on heat-resistant stainless steel (06Cr25Ni20). Graphene flakes are prepared by an electrochemical exfoliation method. The surface roughness of the as-plated G-Ni-P composite plating is Ra 2.84 μm, which is higher than that of the Ni-P plating deposited using the same method. After annealing at 400 ºC for 2 h, the main phase of the G-Ni-P composite is transformed to crystalline Ni3P with an average grain size of 32.8 nm. The Vickers hardness and Young's modulus of the G-Ni-P composite are increased by 8.0% and 8.2% compared with the values of Ni-P, respectively. The detailed plating process is of great significance for the fabrication of G-Ni-P mold materials with enhanced mechanical properties.

  13. Selective Electroless and Electrolytic Deposition of Metal for Applications in Microfluidics: Fabrication of a Microthermocouple

    Energy Technology Data Exchange (ETDEWEB)

    Allen, Peter B.; Rodriguez, Indalesio; Kuyper, Christopher L.; Lorenz, Robert M.; Spicar-Mihalic, Paolo; Kuo, Jason S.; Chiu, Daniel T.

    2003-04-01

    This paper describes a general strategy for the fabrication of a microthermocouple based on the spatially defined electroless deposition of metal, followed by annealing and electroplating. We present scanning electron microscopy and atomic force microscopy characterizations of the deposition and annealing process, as well as the performance of the microfabricated Ni-Ag thermocouple. The temperature-voltage curve for this Ni-Ag microthermocouple is linear over the range 0-50 C with a slope of 61.9 C mV{sup -1}. The sensitivity of our temperature measurement, which is limited by the uncertainty of our calibration curve, is {approx}1 C. The optimum figure of merit (Z{sub opt}) is 1.0 x 10{sup -5} for this type of Ag-Ni thermocouple. We have fabricated microthermocouples ranging in size from 50 to 300 {micro}m. The microthermocouple was integrated into microchannels and used to measure the in channel temperature rise caused by the following: (1) a simple acid-base reaction, HCl + NaOH {yields} H{sub 2}O + NaCl, and (2) an enzyme-catalyzed biochemical reaction, H{sub 2}O{sub 2} + catalase {yields} H{sub 2}O + 1/2 O{sub 2}. We have also profiled the temperature increase in the presence of electroosmotic flow for a 100-, 200-, and 300-{micro}m channel.

  14. Microscopic study of a ligand induced electroless plating process onto polymers.

    Science.gov (United States)

    Garcia, Alexandre; Berthelot, Thomas; Viel, Pascal; Polesel-Maris, Jérôme; Palacin, Serge

    2010-11-01

    The ligand induced electroless plating (LIEP) process was recently developed and thoroughly demonstrated with one of the most used polymers for plating processes: acrylonitrile-butadiene-styrene (ABS). This generic process is based, thanks to the use of diazonium salts as precursors, on the covalent grafting of a thin layer of poly(acrylic acid) (PAA) acting as ligand for metallic salts onto pristine polymer surfaces. This strategy takes advantage of the PAA ion exchange properties. Indeed, carboxylate groups contained in PAA allow one to complex copper ions which are eventually reduced and used as catalysts of the metallic deposition. Essentially based on ABS, ABS-PC (ABS-polycarbonate) and PA (polyamide) substrates, the present paper focuses on the role of the polymer substrate and the relationships between the macroscopic properties and microscopic characterizations such as infrared (IR), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and scanning electron microscopy (SEM). The adhesion strength of the metallic layer deposited via that LIEP process with the bulk polymer substrates was successfully compared with the adhesion of similar copper films deposited by the usual process based on chromic acid etching and palladium-based seed layer, by measuring the T-peel adhesion strength, and by carrying out the common industrial scotch tape test. Lastly, the electrical properties of the deposited layer were studied thanks to a four-point probe and scanning tunneling microscopy (STM) measurements.

  15. Synthesis and improved explosion behaviors of aluminum powders coated with nano-sized nickel film

    Science.gov (United States)

    Kim, Kyung Tae; Kim, Dong Won; Kim, Soo Hyung; Kim, Chang Kee; Choi, Yoon Jeong

    2017-09-01

    Nickel (Ni) materials with a thickness of a few hundred nm were homogeneously coated on the surfaces of aluminum (Al) powders by an electroless plating process. The Ni-coated Al powders show characteristic interfacial structures mixed of Ni, Al and O instead of densely packed Al oxide at the surface. The explosion test of the Ni-coated Al powders utilizing flame ignition showed that the powders had a 3.6 times enhanced pressurization rate of 405 kPa/ms compared to 111 kPa/ms of uncoated Al powders. It was found that this is due to a feasible diffusion of oxygen atoms into the Al powders through the thin and rough interfacial layers present at the Ni/Al interface. These results clearly indicate that nano-sized Ni film introduced instead of surface oxide acts as a very profitable layer to achieve efficient combustion behaviors by a rapid oxidation of Al powders.

  16. Au-assisted electroless etching of silicon in aqueous HF/H{sub 2}O{sub 2} solution

    Energy Technology Data Exchange (ETDEWEB)

    Megouda, Nacera [Faculte des Sciences, Universite Mouloud Mammeri, Tizi-Ouzou (Algeria); Hadjersi, Toufik, E-mail: hadjersi@yahoo.com [Unite de Developpement de la Technologie du Silicium (UDTS), 2, Bd. Frantz Fanon, B.P. 140 Alger-7 merveilles, Alger (Algeria); Piret, Gaelle; Boukherroub, Rabah [Institut de Recherche Interdisciplinaire (IRI, USR 3078) and Institut d' Electronique, de Microelectronique et de Nanotechnologie (IEMN, CNRS-8520), Cite Scientifique, Avenue Poincare - B.P. 60069, 59652 Villeneuve d' Ascq (France); Elkechai, Omar [Faculte des Sciences, Universite Mouloud Mammeri, Tizi-Ouzou (Algeria)

    2009-04-01

    The Au-assisted electroless etching of p-type silicon substrate in HF/H{sub 2}O{sub 2} solution at 50 deg. C was investigated. The dependence of the crystallographic orientation, the concentration of etching solution and the silicon resistivity on morphology of etched layer was studied. The layers formed on silicon were investigated by scanning electron microscopy (SEM). It was demonstrated that although the deposited Au on silicon is a continuous film, it can produce a layer of silicon nanowires or macropores depending on the used solution concentration.

  17. A Study on Wear Resistance of HVOF-Sprayed Ni-MoS2 Self-Lubricating Composite Coatings

    Science.gov (United States)

    Liu, Y. L.; Jeng, M. C.; Hwang, J. R.; Chang, C. H.

    2015-02-01

    Composite coating techniques are becoming increasingly popular owing to their peculiar performances. In this study, the wear resistance of thermally sprayed Ni-MoS2 composite coatings on an AISI 1020 steel substrate was investigated. Ni-MoS2 composite powder (size: 60-90 μm) containing 25 wt.% of dispersed MoS2 was prepared by electroless plating. Ni-MoS2 composite coatings were then prepared by HVOF thermal spraying. The coatings were characterized by structural, surface morphological, and compositional analyses by means of microhardness tests, SEM/EDS, XRD, and ICP-AES. For the evaluation of their anti-wear properties, the composites were subjected to ball-on-disk dry wear tests based on the ASTM G99 standard at room temperature. Experimental results showed that some of the MoS2 content dispersed in the Ni-based composite coating burnt away during the high-temperature spraying process, thereby reducing the MoS2 concentration in the coating. In the wear test, the weight loss in the Ni-MoS2 composite coating was minimal under a low load (30 N). The average wear rate of the coatings was found to be ~1/40 times that of a Ni coating, showing that the wear resistance of the composite coatings was significantly improved by MoS2 addition.

  18. Synthesis, optical properties and residual strain effect of GaN nanowires generated via metal-assisted photochemical electroless etching

    KAUST Repository

    Najar, Adel

    2017-04-18

    Herein, we report on the studies of GaN nanowires (GaN NWs) prepared via a metal-assisted photochemical electroless etching method with Pt as the catalyst. It has been found that etching time greatly influences the growth of GaN NWs. The density and the length of nanowires increased with longer etching time, and excellent substrate coverage was observed. The average nanowire width and length are around 35 nm and 10 μm, respectively. Transmission electron microscopy (TEM) shows a single-crystalline wurtzite structure and is confirmed by X-ray measurements. The synthesis mechanism of GaN NWs using the metal-assisted photochemical electroless etching method was presented. Photoluminescence (PL) measurements of GaN NWs show red-shift PL peaks compared to the as-grown sample associated with the relaxation of compressive stress. Furthermore, a shift of the E2 peak to the lower frequency in the Raman spectra for the samples etched for a longer time confirms such a stress relaxation. Based on Raman measurements, the compressive stress σxx and the residual strain εxx were evaluated to be 0.23 GPa and 2.6 × 10−4, respectively. GaN NW synthesis using a low cost method might be used for the fabrication of power optoelectronic devices and gas sensors.

  19. Electroless Deposition and Nanolithography Can Control the Formation of Materials at the Nano-Scale for Plasmonic Applications

    Directory of Open Access Journals (Sweden)

    Maria Laura Coluccio

    2014-03-01

    Full Text Available The new revolution in materials science is being driven by our ability to manipulate matter at the molecular level to create structures with novel functions and properties. The aim of this paper is to explore new strategies to obtain plasmonic metal nanostructures through the combination of a top down method, that is electron beam lithography, and a bottom up technique, that is the chemical electroless deposition. This technique allows a tight control over the shape and size of bi- and three-dimensional metal patterns at the nano scale. The resulting nanostructures can be used as constituents of Surface Enhanced Raman Spectroscopy (SERS substrates, where the electromagnetic field is strongly amplified. Our results indicate that, in electroless growth, high quality metal nanostructures with sizes below 50 nm may be easily obtained. These findings were explained within the framework of a diffusion limited aggregation (DLA model, that is a simulation model that makes it possible to decipher, at an atomic level, the rules governing the evolution of the growth front; moreover, we give a description of the physical mechanisms of growth at a basic level. In the discussion, we show how these findings can be utilized to fabricate dimers of silver nanospheres where the size and shape of those spheres is controlled with extreme precision and can be used for very large area SERS substrates and nano-optics, for single molecule detection.

  20. Electroless deposition and nanolithography can control the formation of materials at the nano-scale for plasmonic applications

    KAUST Repository

    Coluccio, Maria Laura

    2014-03-27

    The new revolution in materials science is being driven by our ability to manipulate matter at the molecular level to create structures with novel functions and properties. The aim of this paper is to explore new strategies to obtain plasmonic metal nanostructures through the combination of a top down method, that is electron beam lithography, and a bottom up technique, that is the chemical electroless deposition. This technique allows a tight control over the shape and size of bi- and three-dimensional metal patterns at the nano scale. The resulting nanostructures can be used as constituents of Surface Enhanced Raman Spectroscopy (SERS) substrates, where the electromagnetic field is strongly amplified. Our results indicate that, in electroless growth, high quality metal nanostructures with sizes below 50 nm may be easily obtained. These findings were explained within the framework of a diffusion limited aggregation (DLA) model, that is a simulation model that makes it possible to decipher, at an atomic level, the rules governing the evolution of the growth front; moreover, we give a description of the physical echanisms of growth at a basic level. In the discussion, we show how these findings can be utilized to fabricate dimers of silver nanospheres where the size and shape of those spheres is controlled with extreme precision and can be used for very large area SERS substrates and nano-optics, for single molecule detection. 2014 by the authors; licensee MDPI, Basel, Switzerland.

  1. Efficacy of reducing agent and surfactant contacting pattern on the performance characteristics of nickel electroless plating baths coupled with and without ultrasound.

    Science.gov (United States)

    Agarwal, Amrita; Pujari, Murali; Uppaluri, Ramgopal; Verma, Anil

    2014-07-01

    This article addresses furthering the role of sonication for the optimal fabrication of nickel ceramic composite membranes using electroless plating. Deliberating upon process modifications for surfactant induced electroless plating (SIEP) and combined surfactant and sonication induced electroless plating (SSOEP), this article highlights a novel method of contacting of the reducing agent and surfactant to the conventional electroless nickel plating baths. Rigorous experimental investigations indicated that the combination of ultrasound (in degas mode), surfactant and reducing agent pattern had a profound influence in altering the combinatorial plating characteristics. For comparison purpose, purely surfactant induced nickel ELP baths have also been investigated. These novel insights consolidate newer research horizons for the role of ultrasound to achieve dense metal ceramic composite membranes in a shorter span of total plating time. Surface and physical characterizations were carried out using BET, FTIR, XRD, FESEM and nitrogen permeation experiments. It has been analyzed that the SSOEP baths provided maximum ratio of percent pore densification per unit metal film thickness (PPDδ) and hold the key for further fine tuning of the associated degrees of freedom. On the other hand SIEP baths provided lower (PPDδ) ratio but higher PPD. For SSOEP baths with dropwise reducing agent and bulk surfactant, the PPD and metal film thickness values were 73.4% and 8.4 μm which varied to 66.9% and 13.3 μm for dropwise reducing agent and drop surfactant case. Copyright © 2014 Elsevier B.V. All rights reserved.

  2. Properties of Lightning Strike Protection Coatings

    Science.gov (United States)

    Gagne, Martin

    Composite materials are being increasingly used by many industries. In the case of aerospace companies, those materials are installed on their aircraft to save weight, and thus, fuel costs. These aircraft are lighter, but the loss of electrical conductivity makes aircraft vulnerable to lightning strikes, which hit commercial aircrafts on average once per year. This makes lightning strike protection very important, and while current metallic expanded copper foils offer good protection, they increase the weight of composites. Therefore, under the CRIAQ COMP-502 project, a team of industrial partners and academic researchers are investigating new conductive coatings with the following characteristics: High electromagnetic protection, high mechanical resistance, good environmental protection, manufacturability and moderate cost. The main objectives of this thesis, as part of this project, was to determine the main characteristics, such as electrical and tribomechanical properties, of conductive coatings on composite panels. Their properties were also to be tested after destructive tests such as current injection and environmental testing. Bombardier Aerospace provided the substrate, a composite of carbon fiber reinforced epoxy matrix, and the current commercial product, a surfacing film that includes an expanded copper foil used to compare with the other coatings. The conductive coatings fabricated by the students are: silver nanoparticles inside a binding matrix (PEDOT:PSS or a mix of Epoxy and PEDOT:PSS), silvered carbon nanofibers embedded in the surfacing film, cold sprayed tin, graphene oxide functionalized with silver nanowires, and electroless plated silver. Additionally as part of the project and thesis, magnetron sputtered aluminum coated samples were fabricated. There are three main types of tests to characterize the conductive coatings: electrical, mechanical and environmental. Electrical tests consist of finding the sheet resistance and specific resistivity

  3. Fabrication of Pd/Pd-Alloy Films by Surfactant Induced Electroless Plating for Hydrogen Separation from Advanced Coal Gasification Processes

    Energy Technology Data Exchange (ETDEWEB)

    Ilias, Shamsuddin; Kumar, Dhananjay

    2012-07-31

    Dense Pd, Pd-Cu and Pd-Ag composite membranes on microporous stainless steel substrate (MPSS) were fabricated by a novel electroless plating (EP) process. In the conventional Pd-EP process, the oxidation-reduction reactions between Pd-complex and hydrazine result in an evolution of NH{sub 3} and N{sub 2} gas bubbles. When adhered to the substrate surface and in the pores, these gas bubbles hinder uniform Pd-film deposition which results in dendrite growth leading to poor film formation. This problem was addressed by introducing cationic surfactant in the electroless plating process known as surfactant induced electroless plating (SIEP). The unique features of this innovation provide control of Pd-deposition rate, and Pd-grain size distribution. The surfactant molecules play an important role in the EP process by tailoring grain size and the process of agglomeration by removing tiny gas bubbles through adsorption at the gas-liquid interface. As a result surfactant can tailor a nanocrystalline Pd, Cu and Ag deposition in the film resulting in reduced membrane film thickness. Also, it produces a uniform, agglomerated film structure. The Pd-Cu and Pd-Ag membranes on MPSS support were fabricated by sequential deposition using SIEP method. The pre- and post-annealing characterizations of these membranes (Pd, Pd-Cu and Pd-Ag on MPSS substrate) were carried out by SEM, EDX, XRD, and AFM studies. The SEM images show significant improvement of the membrane surface morphology, in terms of metal grain structures and grain agglomeration compared to the membranes fabricated by conventional EP process. The SEM images and helium gas-tightness studies indicate that dense and thinner films of Pd, Pd-Cu and Pd-Ag membranes can be produced with shorter deposition time using surfactant. H{sub 2} Flux through the membranes fabricated by SIEP shows large improvement compared to those by CEP with comparable permselectivity. Pd-MPSS composite membrane was subjected to test for long term

  4. Anodized porous titanium coated with Ni-CeO{sub 2} deposits for enhancing surface toughness and wear resistance

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Xiaowei, E-mail: zhouxiaowei901@163.com; Ouyang, Chun

    2017-05-31

    Highlights: • Structural design of anodized nanoporous Ti was introduced for bonding pinholes to achieve a metallurgical bonding interface. • Anodized porous Ti substrate was activated by electroless Ni-P film to be acted as transitional layer to deposit Ni-CeO{sub 2} nanocomposite coatings. • An analytical model was validated for predicting the Ce-rich worn products as a self-lubricant phase for monitoring wear mechanisms. - Abstract: In order to make large improvements of surface toughness and wear resistance for pure titanium (Ti) substrate, anodic titanium oxide (ATO) surface with nanoporous structure was coated with the Ni-CeO{sub 2} nanocomposite coatings. Regarding TiO{sub 2} barrier layer on Ti surface to inhibit its electrochemical activity, pre-treatments were successively processed with anodizing, sensitizing, activating, and then followed by electroless Ni-P film to be acted as an activated layer for electroplating Ni-CeO{sub 2} deposits. The existing Pd atoms around ATO nanopores were expected as the heterogeneous nucleation sites for supporting the growing locations of electroless Ni-P film. The innovative of interface design using porous structure was introduced for bonding pinholes to achieve a metallurgical adhesion interface between Ti substrate and surface coatings. Besides the objectives of this work were to elucidate how effects by the adding CeO{sub 2} nanoparticles on modifying microstructures and wear mechanisms of Ni-CeO{sub 2} nanocomposite coatings. Many efforts of XRD, FE-SEM, TEM and Nanoindentation tests were devoted to comparing different wear behaviors of Ni-CeO{sub 2} coatings relative to pure nickel. Results indicated that uniform-distributed Ti nanopores with an average diameter size of ∼200 nm was achieved using the Phosphate-type anodizing solution at DC 150 V. A worn surface without fatigue cracks was observed for TAO surface coated with Ni-CeO{sub 2} deposits, showing the existing Ce-rich worn products to be acted as a

  5. Fabrication of carbon-coated silicon nanowires and their application in dye-sensitized solar cells.

    Science.gov (United States)

    Kim, Junhee; Lim, Jeongmin; Kim, Minsoo; Lee, Hae-Seok; Jun, Yongseok; Kim, Donghwan

    2014-11-12

    We report the fabrication of silicon/carbon core/shell nanowire arrays using a two-step process, involving electroless metal deposition and chemical vapor deposition. In general, foreign shell materials that sheath core materials change the inherent characteristics of the core materials. The carbon coating functionalized the silicon nanowire arrays, which subsequently showed electrocatalytic activities for the reduction of iodide/triiodide. This was verified by cyclic voltammetry and electrochemical impedance spectroscopy. We employed the carbon-coated silicon nanowire arrays in dye-sensitized solar cells as counter electrodes. We optimized the carbon shells to maximize the photovoltaic performance of the resulting devices, and subsequently, a peak power conversion efficiency of 9.22% was achieved.

  6. Anodized porous titanium coated with Ni-CeO2 deposits for enhancing surface toughness and wear resistance

    Science.gov (United States)

    Zhou, Xiaowei; Ouyang, Chun

    2017-05-01

    In order to make large improvements of surface toughness and wear resistance for pure titanium (Ti) substrate, anodic titanium oxide (ATO) surface with nanoporous structure was coated with the Ni-CeO2 nanocomposite coatings. Regarding TiO2 barrier layer on Ti surface to inhibit its electrochemical activity, pre-treatments were successively processed with anodizing, sensitizing, activating, and then followed by electroless Ni-P film to be acted as an activated layer for electroplating Ni-CeO2 deposits. The existing Pd atoms around ATO nanopores were expected as the heterogeneous nucleation sites for supporting the growing locations of electroless Ni-P film. The innovative of interface design using porous structure was introduced for bonding pinholes to achieve a metallurgical adhesion interface between Ti substrate and surface coatings. Besides the objectives of this work were to elucidate how effects by the adding CeO2 nanoparticles on modifying microstructures and wear mechanisms of Ni-CeO2 nanocomposite coatings. Many efforts of XRD, FE-SEM, TEM and Nanoindentation tests were devoted to comparing different wear behaviors of Ni-CeO2 coatings relative to pure nickel. Results indicated that uniform-distributed Ti nanopores with an average diameter size of ∼200 nm was achieved using the Phosphate-type anodizing solution at DC 150 V. A worn surface without fatigue cracks was observed for TAO surface coated with Ni-CeO2 deposits, showing the existing Ce-rich worn products to be acted as a solid lubricant phase for making a self-healing effect on de-lamination failures. More important, this finding will be the guidelines for Ce-rich precipitations to be expected as the strengthening phase in anodized porous of Ti, Al and Mg alloys for intensifying their surface properties.

  7. Effect Of Low-Temperature Annealing On The Properties Of Ni-P Amorphous Alloys Deposited Via Electroless Plating

    Directory of Open Access Journals (Sweden)

    Zhao Guanlin

    2015-06-01

    Full Text Available Amorphous Ni-P alloys were prepared via electroless plating and annealing at 200°C at different times to obtain different microstructures. The effects of low-temperature annealing on the properties of amorphous Ni-P alloys were studied. The local atomic structure of the annealed amorphous Ni-P alloys was analyzed by calculating the atomic pair distribution function from their X-ray diffraction patterns. The results indicate that the properties of the annealed amorphous Ni-P alloys are closely related to the order atomic cluster size. However, these annealed Ni-P alloys maintained their amorphous structure at different annealing times. The variation in microhardness is in agreement with the change in cluster size. By contrast, the corrosion resistance of the annealed alloys in 3.5 wt% NaCl solution increases with the decrease in order cluster size.

  8. Electroless deposition of Au nanoparticles on reduced graphene oxide/polyimide film for electrochemical detection of hydroquinone and catechol

    Science.gov (United States)

    Shen, Xuan; Xia, Xiaohong; Du, Yongling; Wang, Chunming

    2017-09-01

    An electrochemical sensor for determination of hydroquinone (HQ) and catechol (CC) was developed using Au nanoparticles (AuNPs) fabricated on reduced graphene oxide/polyimide (PI/RGO) film by electroless deposition. The electrochemical behaviors of HQ and CC at PI/RGO-AuNPs electrode were investigated by cyclic voltammetry (CV) and differential pulse voltammetry (DPV). Under the optimized condition, the current responses at PI/RGO-AuNPs electrode were linear over ranges from 1 to 654 mol/L for HQ and from 2 to 1289 mol/L for CC, with the detection limits of 0.09 and 0.2 mol/L, respectively. The proposed electrode exhibited good reproducibility, stability and selectivity. In addition, the proposed electrode was successfully applied in the determination of HQ and CC in tap water and the Yellow River samples.

  9. Preparation and characterization of electroless Ni–B/nano-SiO2 ...

    Indian Academy of Sciences (India)

    The surface and cross-section morphology of samples were analysed using a scanning electron microscope (SEM). Surface analysis showed that the incorporation in Ni–B matrix of nano-SiO2, Al2O3, TiO2 and CuO particles increases the nodularity of composite coatings. The deposits are composed of a columnar structure ...

  10. Study of electroless copper plating on ABS resin surface modified by ...

    Indian Academy of Sciences (India)

    Metallization of plastics is widely used today in various tech- nological fields from the fabrication of printed circuits in microelectronics to decorative coatings in general manufac- turing (Paunovic 2010). Through metallization, the specific properties of plastics such as light weight, design flexibi- lity and low manufacturing cost ...

  11. Environmentally benign electroless nickel plating using supercritical carbon-dioxide on hydrophilically modified acrylonitrile-butadiene-styrene

    Science.gov (United States)

    Tengsuwan, Siwach; Ohshima, Masahiro

    2014-08-01

    Electroless Ni-P plating using supercritical carbon dioxide (scCO2) in conjunction with copolymer-based hydrophilic modification was applied to an acrylonitrile-butadiene-styrene (ABS) substrate. The surface of ABS substrate was hydrophilically modified by blending with a multi-block copolymer, poly(ether-ester-amide)s (PEEA), in injection molding process. The substrate was then impregnated with Pd(II)-hexafluoroacetylacetonate, Pd(hfa)2, using scCO2, followed by the electroless plating reaction. ABS/PEEA substrates with different PEEA to ABS blend ratios and different volume ratios of butadiene to the styrene-acrylonitrile copolymer (SAN) matrix were prepared to investigate how the dispersed PEEA and butadiene domains affected the blend morphology and the adhesive strength of the plating metal-to-polymer contact. Increasing the PEEA copolymer to ABS blend ratio increased the mass transfer rate of the plating solution in the ABS substrate. Consequently, the metal-polymer composite layer became thicker, which increased the adhesive strength of the metal-to-polymer contact because of the anchoring effect. The butadiene domains appeared to attract the Pd catalyst precursor, and thus, the proportion of butadiene in the ABS matrix also affected the adhesive strength of the contact between the metal layer and the substrate. The ABS substrate was successfully plated with a Ni-P metal layer with an average adhesive strength of 9.1 ± 0.5 N cm-1 by choosing appropriate ABS/PEEA blend ratios and a Pd(hfa)2 concentration.

  12. Fabrication of a superhydrophobic and high-glossy copper coating on aluminum substrates

    Science.gov (United States)

    Yang, Hao; He, Yuantao; Wu, Zhongqiang; Miao, Jing; Yang, Fang; Lu, Zhong

    2018-03-01

    Superhydrophobic metal coatings have been extensively studied in recent years because of their significant potential applications. Unfortunately, most of them lost the original metallic luster due to the micro/nano binary structures. In this paper, a facile method was developed to prepare a superhydrophobic and high-glossy copper coating on aluminum substrates. The bionic lotus leaf surfaces were constructed by electroless plating method and further modified with octadecanethiol. The wettability and gloss could be tuned by the concentration of the precursor. With the increase of CuSO4 concentration, the surface roughness of the coating raised, thus resulting in increase of contact angle and decrease of glossiness. When the CuSO4 concentration was 30 mmol/L, the coating exhibited a sub-micro/nano binary structure, in which 20-30 nm protuberances were grown on 300-500 nm mastoids. Such special morphology endowed the coating with superhydrophobic and high-glossy properties, and the coating also showed ultra-low water adhesion and stable dynamic water repellence.

  13. Microstructure and wear behavior of γ/Al 4C 3/TiC/CaF 2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

    Science.gov (United States)

    Liu, Xiu-Bo; Shi, Shi-Hong; Guo, Jian; Fu, Ge-Yan; Wang, Ming-Di

    2009-03-01

    As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3C 2-CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi ( γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi ( γ) matrix during the laser cladding process.

  14. Magnetically Driven Micromachines Created by Two-Photon Microfabrication and Selective Electroless Magnetite Plating for Lab-on-a-Chip Applications

    Directory of Open Access Journals (Sweden)

    Tommaso Zandrini

    2017-01-01

    Full Text Available We propose a novel method to fabricate three-dimensional magnetic microparts, which can be integrated in functional microfluidic networks and lab-on-a-chip devices, by the combination of two-photon microfabrication and selective electroless plating. In our experiments, magnetic microparts could be successfully fabricated by optimizing various experimental conditions of electroless plating. In addition, energy dispersive X-ray spectrometry (EDS clarified that iron oxide nanoparticles were deposited onto the polymeric microstructure site-selectively. We also fabricated magnetic microrotors which could smoothly rotate using common laboratory equipment. Since such magnetic microparts can be remotely driven with an external magnetic field, our fabrication process can be applied to functional lab-on-a-chip devices for analytical and biological applications.

  15. Investigation of electroless Ni(P)/Pd/Au metallization for solder joining of optical assemblies using laser-based solderjet bumping

    Science.gov (United States)

    Burkhardt, Thomas; Mäusezahl, Max; Hornaff, Marcel; de Vries, Oliver; Kinast, Jan; Damm, Christoph; Beckert, Erik

    2017-02-01

    Solder joining is an all inorganic, adhesive free bonding technique for optical components and support structures of advanced optical systems. We established laser-based Solderjet Bumping for mounting and joining of elements with highest accuracies and stability. It has been proven for optical assemblies operating under harsh environmental conditions, high energetic or ionizing radiation, and for vacuum operation. Spaceborne instrumentation experiencing such conditions and can benefit from inorganic joining to avoid adhesives and optical cements. The metallization of components, necessary to provide solder wetting, mainly relies on well-adhering layer systems provided by physical vapor deposition (PVD). We present the investigation of electroless Ni(P)/Pd/Au plating as a cost-efficient alternative under bump metallization of complex or large components unsuitable for commercially available PVD. The electroless Ni(P)/Pd/Au plating is characterized with respect to layer adherence, solderability, and bond strength using SnAg3Cu0.5 lead-free solder alloy.

  16. Developement and characterization of environmentally friendly gold and nickel electrolytes based on ionic liquids for the electroless metal deposition in the ENIG process

    OpenAIRE

    Krüger, Frank-Marc

    2014-01-01

    In the present work two different metal deposition processes for the electroless nickel immersion gold (ENIG) surface plating are characterized in “Deep Eutectic Solvents” (DES). It is shown for the first time that the immersion nickel deposition on copper substrates in a DES based electrolyte can be realized despite the fact that in aqueous solutions the redox potentials would not allow the displacement deposition. For the immersion gold process an electrolyte is developed whi...

  17. Selected-area growth of nickel micropillars on aluminum thin films by electroless plating for applications in microbolometers

    Directory of Open Access Journals (Sweden)

    Do Ngoc Hieu

    2017-06-01

    Full Text Available An optimization process of electroless plating of nickel was carried out with NiCl2 as the nickel ion source, NaH2PO2 as the reduction agent, CH3COONa and Na3C6H5O7 as complexing agents. Electroless plated nickel layers on sputtered aluminum corning glass substrates with a resistivity of about 75.9 μΩ cm and a nickel concentration higher than 93% were obtained. This optimum process was successfully applied in growing nickel micropillars at selected areas with a well-controlled height. The microstructure of the masking layers was fabricated by means of optical photolithography for subsequent growth of nickel micropillars on selected areas. Micropillars size was defined by the opening size and the height was controlled by adjusting the plating time at a growth rate of 0.41 μm/min. This result shows that electroless nickel plating could be a good candidate for growing micropillars for applications in microbolometers.

  18. Electroless deposition of NiWB alloy on p-type Si(1 0 0) for NiSi contact metallization

    Energy Technology Data Exchange (ETDEWEB)

    Duhin, A. [Department of Physical Electronics, Engineer Faculty, Tel-Aviv University, Ramat-Aviv 69978 (Israel)], E-mail: alla.douhin@gmail.com; Sverdlov, Y. [Department of Physical Electronics, Engineer Faculty, Tel-Aviv University, Ramat-Aviv 69978 (Israel); Feldman, Y. [Department of Materials and Interfaces, Weizmann Institute of Science, Rehovot 76100 (Israel); Shacham-Diamand, Y. [Department of Physical Electronics, Engineer Faculty, Tel-Aviv University, Ramat-Aviv 69978 (Israel)

    2009-10-30

    Recently, we have proposed a novel method to form NiSi contacts using electroless plating of Ni-alloys (NiP, NiWP, NiWB) on p-type Si(1 0 0) modified by aminopropyltriethoxysilane (APTS) activated with Pd-citrate [A. Duhin, Y. Sverdlov, Yishay Feldman, Y. Shacham-Diamand, Microelectron. Eng. 84 (2007) 2506]. In this work we focus on NiWB thin films that were formed by this method. Alkali metal free electroless plating was developed using dimethylamine-borane (DMAB) and tungstatic acid (H{sub 2}WO{sub 4}) as a reducing agent and a source of tungsten ions, respectively. Using this method we succeeded to receive relatively high tungsten concentration (maximum value of 19-21 at%) in the electroless deposited NiWB films with good adhesion to the Si-substrate. In this paper, the advantages of using the APTS activated with Pd-citrate for NiWB alloy deposition on the Si substrate is discussed. The chemically deposited NiWB samples were annealed for 1-2 h in vacuum (<10{sup -6} Torr) forming the silicide layer. The annealing temperatures were 650 deg. C for NiWB alloys. X-ray diffraction (XRD) measurement confirmed the presence of NiSi phase after annealing. In addition the WSi{sub 2} phase was formed. The results are reported and summarized.

  19. Production and characterization of nickel nanoparticles on carbon nanotubes by electroless and its application to hydrogen storage; Produccion y caracterizacion de nanoparticulas de niquel sobre nanotubos de carbono por electroless y su aplicacion en el almacenamiento de hidrogeno

    Energy Technology Data Exchange (ETDEWEB)

    Figueroa-Torres, Mayra Zyzlila; Dominguez-Rios, Carlos [Centro de Investigacion en Materiales Avanzados, Chihuahua, Chihuahua (Mexico)]. E-mail: m_zyzlila@yahoo.com.mx; Cabanas-Moreno, Jose Gerardo; Suarez-Alcantara, Karina [Departamento de Ciencia de Materiales, ESFM-IPN, Mexico, D.F. (Mexico); Aguilar-Elguezabal, Alfredo [Centro de Investigacion en Materiales Avanzados, Chihuahua, Chihuahua (Mexico)]. E-mail: alfredo.aguilar@cimav.edu.mx

    2009-09-15

    The search for an appropriate storage system for the transportation industry to enable implementing the use of hydrogen as an energy carrier has become a strategic research concern. Carbon nanotubes (CNT) are potentially interesting materials for the storage of hydrogen. This work investigates the deposition condition for dispersing nickel nanoparticles in one single step using the electroless technique on the surface of carbon nanotubes. It also studied the influence on the ability to store hydrogen. The materials were characterized using sweep electron and transmission microscopy. The surface areas of the materials were determined with nitrogen adsorption isotherms. The hydrogen storage capacity was studied at a temperature of 77 K and atmospheric pressure, as well as at 303 K and pressures of de 0.1-5 MPa. The results show that highly dispersed spherical nickel nanoparticles were obtained on carbon nanotubes with an average size of 3-9 nm. The addition of nickel on carbon nanotubes significantly improves the hydrogen storage capacity, finding that at 303 K and 5 MPa the increment factor was as much as twice that of nanotubes without nickel. [Spanish] La busqueda de un sistema de almacenamiento apropiado para la industria del transporte se ha convertido en un tema estrategico de investigacion para poder implementar el uso del hidrogeno como portador de energia. Los nanotubos de carbono (NTC) son materiales potencialmente interesantes en el almacenamiento de hidrogeno. En este trabajo se investigaron las condiciones de deposito para dispersar en un solo paso nanoparticulas de niquel por la tecnica de electroless sobre la superficie de los nanotubos de carbono y se estudio su influencia en la capacidad de almacenamiento de hidrogeno. Los materiales se caracterizaron por microscopia electronica de barrido y transmision. Mediante isotermas de adsorcion de nitrogeno se determino el area superficial de los materiales. La capacidad de almacenamiento de hidrogeno se

  20. The effect of incorporated self-lubricated BN(h) particles on the tribological properties of Ni-P/BN(h) composite coatings

    Science.gov (United States)

    Hsu, Chih-I.; Hou, Kung-Hsu; Ger, Ming-Der; Wang, Gao-Liang

    2015-12-01

    Ni-P/BN(h) composite coatings are prepared by means of the conventional electroless plating from the bath containing up to 10.0 g/l of hexagonal boron nitride particles with size 0.5 μm. The Ni-P coating is also prepared as a comparison. Cationic surfactant cetyltrimethylammonium bromide (CTAB) is used to stabilize the electrolyte, and the optimum CTAB concentration resulting in a nonagglomerated dispersion of particles is obtained using a dispersion stability analyzer. Morphology of the coatings and the effect of incorporated particles on coating structure and composition are investigated via scanning electron microscopy, field emission electron probe micro-analyzer and X-ray diffraction analysis. Hardness, roughness, friction coefficient and wear resistance of the coatings are also evaluated using Vickers microhardness tester, atomic force microscopy and ball-on disk machine. The presence of CTAB in the depositing bath has a positive effect on the surface roughness and performance of Ni-P/BN(h) composite coatings. The friction and wear tests results show that incorporation of 14.5 vol% BN(h) particles into the Ni-P coating lowers the coating friction coefficient by about 75% and the wear resistance of the Ni-P composites is approximately 10 times higher than Ni-P coating.

  1. The evolution and analysis of electrical percolation threshold in nanometer scale thin films deposited by electroless plating

    Energy Technology Data Exchange (ETDEWEB)

    Sabayev, V., E-mail: vadimsab@eng.tau.ac.il [Department of Physical Electronics, Faculty of Engineering, Tel Aviv University Ramat Aviv, Tel Aviv 69978 (Israel); Croitoru, N.; Inberg, A.; Shacham-Diamand, Y. [Department of Physical Electronics, Faculty of Engineering, Tel Aviv University Ramat Aviv, Tel Aviv 69978 (Israel)

    2011-05-16

    Research highlights: {yields} The evolution of percolation threshold in electroless deposited Ag and Cu thin films was studied and ELD as a method for controllable percolation was analyzed. {yields} It was observed that Ag and Cu thin films reach percolation threshold at the thicknesses of 35 nm and 30 nm, respectively. {yields} It has been shown that the film resistivity varies according to power law. The critical exponents of 0.95 and 1.04 for Ag and Cu, respectively, were extracted. - Abstract: Extension of Ultra Large Scale Integration (ULSI) to a nanometer scale elevates the importance of interconnect resistivity in addition to conventional problems of coverage and electromigration. In this work we study electrical properties of ultra thin silver (Ag) and copper (Cu) films prepared by electroless deposition (ELD) in order to provide low resistivity, stable interconnect metallization technology and electrical contacts. The thin film is modeled by assuming metal conducting clusters separated by empty dielectric gaps. The continuity of the film or gap size is controlled by film thickness with respect to the growth mode of each metal. Analysis of the electrical properties of thin films at percolation threshold demonstrates that insulator-conductor transition occurs at the thickness about 35 nm and 30 nm for Ag and Cu films, respectively. At these thicknesses film roughness is constant, therefore, scattering on film walls remains unaffected and resistivity change can be associated with a percolation mechanism. The resistivity as a function of thickness varies according to power law and reaches saturation value of 2.5 {mu}{Omega} cm and 4.3 {mu}{Omega} cm at the thicknesses of 60 nm and 50 nm with critical exponents ({tau}) of 0.95 and 1.04 for Ag and Cu thin films, respectively. The X-ray Photoelectron Spectroscopy analysis has not detected contaminations or oxidation states. The strong dependence of the film surface roughness on metal ion concentration in solution

  2. spin coating

    African Journals Online (AJOL)

    PROJET SOJA

    Intense UV photoluminescence is observed for intrinsic ZnO film. Keywords : thin films, oxidize zinc doped aluminium (ZnO:Al), sol-gel, spin coating, structural analysis, electric and optical properties. 1. Introduction. Depuis ces vingt dernières années les couches minces d'oxyde de zinc ont connu un intérêt croissant dans ...

  3. Preparation of Fabric Sensor for Heart Signal Acquisition Using Printing and Electroless Plating of Copper on Polyester Fabric

    Directory of Open Access Journals (Sweden)

    F. Haghdoost

    2015-07-01

    Full Text Available In the last decade, a significant progress has been made in the wearable medical devices. Scientists are extensively involved in the design of the flexible instruments equipped with garments to fulfill the daily needs and requirements. The fulfillment of this demand particularly needs a conductive fabric substrate with a high level of homogeneity, and the lowest barrier against electrical current. In this study, textile based ECG electrode was prepared by screen printing of activator followed by electroless plating of copper particles. The data acquisition showed the best outcome with pH=8.5 and the plating temperature of 70 ˚C. The electrical resistance showed a range around 0.08 Ω/sq, which sounds quite proper for ECG signal acquisition since the potential difference according to heart activity on skin surface is in milivolt range. We tested the cardiac signal with a reference electrode of Electroshock monitoring system and the results revealed a very high quality receiving signal. Employing of these types of sensors in textile surface due to their flexibility can bring the users more freedom of action.

  4. Microstructure and nanoindentation behavior of Cu composites reinforced with graphene nanoplatelets by electroless co-deposition technique.

    Science.gov (United States)

    Zhang, Qi; Qin, Zhenbo; Luo, Qin; Wu, Zhong; Liu, Lei; Shen, Bin; Hu, Wenbin

    2017-05-02

    A reduced graphene oxide/copper (RGO/Cu) composite was fabricated by a surfactant free, electroless co-deposition technique. The graphene oxide (GO) sheets were reduced and RGO homogeneous distributed into the copper matrix. On the basis of nanoindentation, the presence of RGO and the increase of its content in matrix significantly raised the hardness of RGO/Cu composites. Here, the relevant strengthening effect and mechanisms involved in RGO-reinforced Cu composites were systematically evaluated. Especially, the addition of RGO in Cu matrix led to the compressive micro-strain, and the resulted distortion of the lattice parameter was calculated based on Cohen's method. However, excessive addition of GO in the electrolyte could decrease the mechanical performance due to agglomeration of RGO. Apparently, the optimal concentration for GO dispersion in co-deposition solution was deserved to discuss. After a serious of relative experiments, we could get a conclusion that this method provided a new pathway for embedded graphene into the metal matrix to improve the mechanical properties of RGO-reinforced materials.

  5. Fully back-end TSV process by Cu electro-less plating for 3D smart sensor systems

    Science.gov (United States)

    Santagata, F.; Farriciello, C.; Fiorentino, G.; van Zeijl, H. W.; Silvestri, C.; Zhang, G. Q.; Sarro, P. M.

    2013-05-01

    A fully back-end process for high-aspect ratio through-silicon vias (TSVs) for 3D smart sensor systems is developed. Atomic layer deposition of TiN provides a highly conformal barrier as well as a seed layer for metal plating. Cu electro-less plating on the chemically activated TiN surfaces is applied to uniformly fill the TSVs in a significantly shorter time (2 h for 300 μm deep and 20 μm wide TSVs) than with Cu bottom-up electroplating (>20 h). The process is CMOS compatible and can be performed after the last metalization step, making it a fully back-end process (VIA-last approach). Wafers containing metal interconnections on both sides are in fact used as demonstrator. Four-terminal 3D Kelvin structures are fabricated and characterized. An average resistance value of 650 mΩ is measured for 300 μm deep TSVs with an aspect ratio of 15. The crosstalk between adjacent TSVs is also measured by means of S-parameters characterization on dedicated RF test structures. The closest TSVs (75 μm) show a reciprocal crosstalk of less than -20 dB at 30 GHz.

  6. Evaluation of silver-coated stainless steel bipolar plates for fuel cell applications

    Science.gov (United States)

    Huang, Ing-Bang

    In this study, computer-aided design and manufacturing (CAD/CAM) technology were applied to develop and produce stainless steel bipolar plates for DMFC (direct methanol fuel cell). Effect of surface modification on the cell performance of DMFC was investigated. Surface modifications of the stainless steel bipolar plates were made by the electroless plating method. A DMFC consisting of silver coated stainless steel as anode and uncoated stainless steel as cathode was assembled and evaluated. The methanol crossover rate (R c) of the proton exchange membrane (PEM) was decreased by about 52.8%, the efficiency (E f) of DMFC increased about 7.1% and amounts of methanol electro-oxidation at the cathode side (M co) were decreased by about 28.6%, as compared to uncoated anode polar plates. These measurements were determined by the transient current and mathematical analysis.

  7. spin coating

    African Journals Online (AJOL)

    PROJET SOJA

    Dans ce travail nous avons préparé des couches minces de l'oxyde de zinc ZnO dopées à l'aluminium et non dopées par la technique Sol-Gel associée au « spin coating » sur des substrats en verre « pyrex » à partir de l'acétate de zinc dissous dans une solution de l'éthanol. Nous avons ensuite effectué des analyses ...

  8. Factors influencing the preparation of silver-coated glass frit with polyvinyl-pyrrolidone

    Science.gov (United States)

    Xiang, Feng; Gan, Weiping

    2018-01-01

    In this work, a new electroless silver plating method for the synthesis of silver-coated glass frit composite powders with good morphology has been proposed and the polyvinyl-pyrrolidone (PVP) was used the activating agent. It was found that the weight ratio of PVP to glass frit affected the distribution and number of silver nanoparticles. Moreover, the loading capacity of the glass frit, the pH value and reaction temperature could influence the size of the silver nanoparticles and morphology of silver on the surface of glass frit. The as-prepared silver-coated glass frit was used to prepare a silver paste using an optimized process to form silver nanoparticles with uniform size and high density. The silver paste with silver-coated glass frit increased the photovoltaic conversion efficiency of silicon solar cells by 0.271% compared with the silver paste prepared with pure glass frit. The silver nanoparticles can promoted the precipitation of Ag crystallites on the silicon wafer. Therefore, the silver-coated glass frit can further optimize and enhance the electrical performance of solar cells.

  9. The significant adhesion enhancement of Ag–polytetrafluoroethylene antibacterial coatings by using of molecular bridge

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Ruijie, E-mail: guoruijie@tyut.edu.cn [Key Laboratory of Interface Science and Engineering in Advanced Materials (Taiyuan University of Technology), Ministry of Education, Taiyuan, 030024 (China); Yin, Guangda; Sha, Xiaojuan [Key Laboratory of Interface Science and Engineering in Advanced Materials (Taiyuan University of Technology), Ministry of Education, Taiyuan, 030024 (China); Zhao, Qi [Division of Mechanical Engineering and Mechatronics, University of Dundee, Dundee, DD1 4HN (United Kingdom); Wei, Liqiao; Wang, Huifang [Key Laboratory of Interface Science and Engineering in Advanced Materials (Taiyuan University of Technology), Ministry of Education, Taiyuan, 030024 (China)

    2015-06-30

    Highlights: • The more effective coupling agent is employed to modify surface. • S–Ag displays more intensive bond strength than that of N–Ag. • The coatings possess the highest level of adhesion. - Abstract: Weak adhesion between the metal-based antibacterial coatings and polymer substrates limits their clinical applications; surface modification is an effective way to solve this intrinsic problem. In this study, UV irradiation was employed to activate the inert silicon rubber substrates, and the grafting of coupling agent (3-mercaptopropyl) trimethoxy silane into the UV-irradiated substrates generated reactive surface containing −SH groups. During electroless plating S which has lone pair electrons anchored Ag{sup +} and produced antibacterial coatings with improved adhesion. The grafting of (3-mercaptopropyl) trimethoxy silane into silicon rubber was verified by X-ray photoelectron spectroscopy (XPS). The adhesion was tested by American Society of Testing Materials (ASTM D 3359-02). Surface elements content and distribution were observed and analyzed by X-ray energy disperse spectroscopy (EDS). The antibacterial performance was characterized by inhibition halo test and shake flash method. The results showed that the as-prepared composite Ag–polytetrafluoroethylene coatings possessed remarkably enhanced adhesion and superior antibacterial activity.

  10. Electrochemical behavior and microstructural characterization of 1026 Ni-B coated steel

    Energy Technology Data Exchange (ETDEWEB)

    Contreras, A. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas Norte 152, Col. San Bartolo Atepehuacan, Mexico D.F. 07730 (Mexico)]. E-mail: acontrer@imp.mx; Leon, C. [Programa de investigacion en Ductos, Materiales y Corrosion, Universidad Michoacana de San Nicolas de Hidalgo, Apdo. Postal 888, Morelia Mich. 58000 (Mexico); Jimenez, O. [Programa de investigacion en Ductos, Materiales y Corrosion, Universidad Michoacana de San Nicolas de Hidalgo, Apdo. Postal 888, Morelia Mich. 58000 (Mexico); Sosa, E. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas Norte 152, Col. San Bartolo Atepehuacan, Mexico D.F. 07730 (Mexico); Perez, R. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas Norte 152, Col. San Bartolo Atepehuacan, Mexico D.F. 07730 (Mexico)

    2006-11-15

    Ni-B coatings have been deposited on the surfaces of commercial steels (SAE-1026). The depositions were carried out using the electroless plating technique employing a nickel chloride solution with borane-dimethylamine as the reducing agent. These specimens were subsequently heat treated at different temperatures (300-500 deg. C) and different periods of time. The obtained coating thickness was in the order of approximately 1.5 {mu}m. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were used to characterize the structure and superficial morphology of the coatings. Phases like Ni, Ni{sub 3}B and Ni{sub 4}B{sub 3} were observed through X-ray diffraction and confirmed by differential scanning calorimeter (DSC) studies. Some of the precipitated phases have been structurally characterized. The corrosion behavior of the coated surfaces was carried out by electrochemical impedance spectroscopy (EIS) using electrolytic sodium chlorine solutions with pH 2 and 7. The EIS results showed an active corrosion mechanism in acid solution while diffusion-reaction phenomena are predominant in neutral solution.

  11. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  12. Electroless plating of Ni–B film as a binder-free highly efficient electrocatalyst for hydrazine oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Xiao-Ping; Dai, Hong-Bin, E-mail: mshbdai@scut.edu.cn; Wu, Lin-Song; Wang, Ping, E-mail: mspwang@scut.edu.cn

    2017-07-01

    Graphical abstract: A Ni–B film was grown on Ni foam to form a binder-free highly efficient electrocatalyst for hydrazine oxidation in alkaline medium. The newly-developed Ni–B/Ni foam electrocatalyst may promote the practical application of hydrazine as a viable energy carrier for fuel cells. - Highlights: • A Ni–B film grown on Ni foam electrocatalyst is prepared by the electrless plating. • The Ni–B film shows high activity and stability for N{sub 2}H{sub 4} electrooxidation reaction. • The improved catalytic property is ascribed to B-tuned electronic structure of Ni. • The resultant catalyst may promote application of N{sub 2}H{sub 4} as a viable energy carrier. - Abstract: Hydrazine is a promising energy carrier for fuel cells owing to its combined advantages of high theoretical cell voltage, high-power density, and no greenhouse gas emission. By using an electroless plating process, we have prepared a robust Ni–B film grown on Ni foam that is highly effective for hydrazine electrooxidation in alkaline media. The effects of reaction temperature, concentrations of hydrous hydrazine and sodium hydroxide in the fuel solution on performance of hydrazine electrooxidation reaction are investigated. The mechanistic reason for the property advantage of as-prepared Ni–B/Ni foam catalyst over the relevant catalysts is discussed based on careful kinetics studies and characterization. The facile synthesis of Ni-based catalyst with high activity and good stability is of clear significance for the development of hydrous hydrazine as a viable energy carrier.

  13. Graphene Coatings

    DEFF Research Database (Denmark)

    Stoot, Adam Carsten; Camilli, Luca; Bøggild, Peter

    2014-01-01

    Owing to its remarkable electrical and mechanical properties, graphene has been attracting tremendous interest in materials science. In particular, its chemical stability and impermeability make it a promising protective membrane. However, recent investigations reveal that single layer graphene...... cannot be used as a barrier in the long run, due to galvanic corrosion phenomena arising when oxygen or water penetrate through graphene cracks or domain boundaries. Here, we overcome this issue by using a multilayered (ML) graphene coating. Our lab- as well as industrial-scale tests demonstrate that ML...... graphene can effectively protect Ni in harsh environments, even after long term exposure. This is made possible by the presence of a high number of graphene layers, which can efficiently mask the cracks and domain boundaries defects found in individual layers of graphene. Our findings thus show...

  14. Effect of Cerium Oxide on Morphologies and Electrochemical Properties of Ni-W-P Coating on AZ91D Magnesium

    Science.gov (United States)

    Sun, Wan-chang; Xu, Jia-Min; Wang, Yuan; Guo, Fang; Jia, Zong-Wei

    2017-10-01

    AZ91D magnesium alloy substrate was first pretreated in a phosphoric acid to obtain a phosphate coating, and then, the electroless ternary Ni-W-P coating was deposited using a sulfate nickel bath. The morphologies of the Ni-W-P coating were observed by using scanning electron microscope, the deposition rate of the coating was examined with the method of gravimetric analysis, and the phase analysis was identified by x-ray diffractometer. Electrochemical property was tested by means of an electrochemical analyzer. The results indicated that the addition of an optimum concentration of CeO2 (cerium oxide) particles could evidently improve the deposition rate and the stability of the plating bath. However, it acted as an inhibiting effect as the concentration of CeO2 particles exceeded to 8 mg/L in the sulfate nickel bath. The results also revealed that the morphology of Ni-W-P coating became more smooth, compact and uniform with the increase in the concentrations of CeO2 particles in the bath, but the corrosion resistance decreased due to the precipitation of crystal phases (Ni3P, Ni4W, etc.) after heat treatment.

  15. Effect of Cerium Oxide on Morphologies and Electrochemical Properties of Ni-W-P Coating on AZ91D Magnesium

    Science.gov (United States)

    Sun, Wan-chang; Xu, Jia-Min; Wang, Yuan; Guo, Fang; Jia, Zong-Wei

    2017-12-01

    AZ91D magnesium alloy substrate was first pretreated in a phosphoric acid to obtain a phosphate coating, and then, the electroless ternary Ni-W-P coating was deposited using a sulfate nickel bath. The morphologies of the Ni-W-P coating were observed by using scanning electron microscope, the deposition rate of the coating was examined with the method of gravimetric analysis, and the phase analysis was identified by x-ray diffractometer. Electrochemical property was tested by means of an electrochemical analyzer. The results indicated that the addition of an optimum concentration of CeO2 (cerium oxide) particles could evidently improve the deposition rate and the stability of the plating bath. However, it acted as an inhibiting effect as the concentration of CeO2 particles exceeded to 8 mg/L in the sulfate nickel bath. The results also revealed that the morphology of Ni-W-P coating became more smooth, compact and uniform with the increase in the concentrations of CeO2 particles in the bath, but the corrosion resistance decreased due to the precipitation of crystal phases (Ni3P, Ni4W, etc.) after heat treatment.

  16. Electrocurtain coating process for coating solar mirrors

    Science.gov (United States)

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  17. Effect of hydrofluoric acid concentration on the evolution of photoluminescence characteristics in porous silicon nanowires prepared by Ag-assisted electroless etching method

    KAUST Repository

    Najar, Adel

    2012-01-01

    We report on the structural and optical properties of porous silicon nanowires (PSiNWs) fabricated using silver (Ag) ions assisted electroless etching method. Silicon nanocrystallites with sizes <5 nm embedded in amorphous silica have been observed from PSiNW samples etched using the optimum hydrofluoric acid (HF) concentration. The strongest photoluminescence (PL) signal has been measured from samples etched with 4.8 M of HF, beyond which a significant decreasing in PL emission intensity has been observed. A qualitative model is proposed for the formation of PSiNWs in the presence of Ag catalyst. This model affirms our observations in PL enhancement for samples etched using HF <4.8 M and the eventual PL reduction for samples etched beyond 4.8 M of HF concentration. The enhancement in PL signals has been associated to the formation of PSiNWs and the quantum confinement effect in the Si nanocrystallites. Compared to PSiNWs without Si-O x, the HF treated samples exhibited significant blue PL peak shift of 100 nm. This effect has been correlated to the formation of defect states in the surface oxide. PSiNWs fabricated using the electroless etching method can find useful applications in optical sensors and as anti-reflection layer in silicon-based solar cells. © 2012 American Institute of Physics.

  18. Flow coating apparatus and method of coating

    Science.gov (United States)

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  19. Niobium pentoxide coating replacing zinc phosphate coating

    OpenAIRE

    RODRIGUES, P.R.P.; TERADA, M.; JUNIOR, O.R.A.; LOPES, A.C.; COSTA, I.; BANCZEK, E.P.

    2015-01-01

    A new coating made of niobium pentoxide, obtained through the sol-gel process, was developed for the carbon steel (SAE 1010). The corrosion protection provided by this coating was evaluated through electrochemical tests such as: open circuit potential, electrochemical impedance spectroscopy and anodic potentiodynamic polarization in NaCl 0,5 mol L-1 solution. The morphology and composition of the coatings were analyzed using scanning electronic microscopy, energy dispersive spectroscopy and X...

  20. European coatings conference - Marine coatings. Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2008-07-01

    This volume contains 13 lectures (manuscripts or powerpoint foils) with the following topics: 1. Impact of containerization on polyurethane and polyurea in marine and protective coatings (Malte Homann); 2. The application of combinatorial/high-throughput methods to the development of marine coatings (Bret Chisholm); 3. Progress and perspectives in the AMBIO (advanced nanostructured surfaces for the control of biofouling) Project (James Callow); 4. Release behaviour due to shear and pull-off of silicone coatings with a thickness gradient (James G. Kohl); 5. New liquid rheology additives for high build marine coatings (Andreas Freytag); 6. Effective corrosion protection with polyaniline, polpyrrole and polythiophene as anticorrosice additives for marine paints (Carlos Aleman); 7. Potential applications of sol gel technology for marine applications (Robert Akid); 8: Performance of biocide-free Antifouling Coatings for leisure boats (Bernd Daehne); 9. Novel biocidefree nanostructured antifouling coatings - can nano do the job? (Corne Rentrop); 10. One component high solids, VOC compliant high durability finish technology (Adrian Andrews); 11. High solid coatings - the hybrid solution (Luca Prezzi); 12. Unique organofunctional silicone resins for environmentally friendly high-performance coatings (Dieter Heldmann); 13. Silicone-alkyd paints for marine applications: from battleship-grey to green (Thomas Easton).

  1. CHARACTERISTICS OF PROTECTIVE COATINGS

    Directory of Open Access Journals (Sweden)

    Seljaev Vladimir Pavlovich

    2012-09-01

    Full Text Available On the basis of the computer program «Statistical analysis of color components for paint and varnish coatings», methods are suggested and experimental results are obtained for decorative characteristics polyurethane coatings.

  2. Corrosion inhibiting organic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  3. A chiral microwave absorbing absorbent of Fe–CoNiP coated on spirulina

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Yonggang, E-mail: xuyonggang221@163.com [Science and Technology on Electromagnetic Scattering Laboratory, Shanghai, 200438 (China); Yuan, Liming [Science and Technology on Electromagnetic Scattering Laboratory, Shanghai, 200438 (China); Zhang, Deyuan [School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191 (China)

    2015-11-15

    A chiral bio-absorbent of Fe–CoNiP coated on the spirulina was fabricated by the electroless and chemical vapor decomposition. The scanning electron microscopy (SEM) was used to evaluate the spirulina cells particle morphology. X-ray diffraction (XRD) patterns were done to analyze the particle crystal grain structure. The permittivity and permeability was measured by a vector network analyzer in frequency 8–18 GHz, and the reflection loss (RL) was calculated. The results showed the carbonyl iron particles (CIPs) and CoNiP were bonded to the spirulina surface, the permittivity and permeability could be enlarged as Fe films coated on the particles compared with the CoNiP spirulina, it was attributed to the excellent electromagnetic property of CIPs. The chiral Fe–CoNiP composites had a better absorbing property at 8–18 GHz than the CoNiP spirulina composite, the RL was −16.26 dB at 10.48 GHz, the absorbing band was 9.5–11.5 GHz of RL less than −10 dB, which indicated the Fe–CoNiP spirulina could be an effective absorbent used in 8–18 GHz. - Highlights: • Absorbers filled with Fe–CoNiP coating on the spirulina were fabricated. • The permittivity and permeability increased as CIPs coated. • The Fe material enhanced the electromagnetic property. • The spirulina coated Fe–CoNiP was effective in 8–18 GHz.

  4. Application of glycine containing solutions for electroless deposition of Co-P and Co-W-P films and their behavior as barrier layers

    Energy Technology Data Exchange (ETDEWEB)

    Tarozaite, Rima; Sukackiene, Zita; Sudavicius, Aloyzas; Juskenas, Remigijus; Selskis, Algirdas; Jagminiene, Aldona [Institute of Chemistry, A. Gostauto 9, LT-01108 Vilnius (Lithuania); Norkus, Eugenijus, E-mail: Norkus@ktl.mii.lt [Institute of Chemistry, A. Gostauto 9, LT-01108 Vilnius (Lithuania)

    2009-09-15

    Co-P and Co-W-P alloy films were deposited by the electroless plating method on Cu foil or on Cu deposited by sputtering on a Ta/SiO{sub 2}/Si/substrate. Dicarboxylic acids, used as buffering additives, increase the deposition rate and P quantity in the films. The cobalt deposition rate and P quantity in the films decrease with incorporation of tungsten into the films. AFM, XRD and XPS data indicate the differences between the structure of Co-P and Co-W-P films and confirm that Co-W-P films deposited from glycine containing solutions can serve as a perfect diffusion barrier layer to prevent Cu diffusion.

  5. Nanocrystalline coatings properties forecasting

    Science.gov (United States)

    Eremin, E. N.; Yurov, V. M.; Guchenko, S. A.; Laurynas, V. Ch

    2017-06-01

    The paper considers various properties of nanocrystalline coatings. The methods of determining the surface tension of the deposited coating on the basis of the size dependence of their physical properties. It is shown that predict the mechanical properties of the coatings, their melting point, heat resistance, wear resistance, corrosion resistance, etc. It can be based on a theoretical evaluation of the surface tension.

  6. Spin coating of electrolytes

    Science.gov (United States)

    Stetter, Joseph R.; Maclay, G. Jordan

    1989-01-01

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  7. PIT Coating Requirements Analysis

    Energy Technology Data Exchange (ETDEWEB)

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  8. Coating of graphene

    OpenAIRE

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as a sensor, etc. The invention therefor also relates to use of coated graphene.

  9. Performance comparison of small-pixel CdZnTe radiation detectors with gold contacts formed by sputter and electroless deposition

    Science.gov (United States)

    Bell, S. J.; Baker, M. A.; Duarte, D. D.; Schneider, A.; Seller, P.; Sellin, P. J.; Veale, M. C.; Wilson, M. D.

    2017-06-01

    Recent improvements in the growth of wide-bandgap semiconductors, such as cadmium zinc telluride (CdZnTe or CZT), has enabled spectroscopic X/γ-ray imaging detectors to be developed. These detectors have applications covering homeland security, industrial analysis, space science and medical imaging. At the Rutherford Appleton Laboratory (RAL) a promising range of spectroscopic, position sensitive, small-pixel Cd(Zn)Te detectors have been developed. The challenge now is to improve the quality of metal contacts on CdZnTe in order to meet the demanding energy and spatial resolution requirements of these applications. The choice of metal deposition method and fabrication process are of fundamental importance. Presented is a comparison of two CdZnTe detectors with contacts formed by sputter and electroless deposition. The detectors were fabricated with a 74 × 74 array of 200 μm pixels on a 250 μm pitch and bump-bonded to the HEXITEC ASIC. The X/γ-ray emissions from an 241Am source were measured to form energy spectra for comparison. It was found that the detector with contacts formed by electroless deposition produced the best uniformity and energy resolution; the best pixel produced a FWHM of 560 eV at 59.54 keV and 50% of pixels produced a FWHM better than 1.7 keV . This compared with a FWHM of 1.5 keV for the best pixel and 50% of pixels better than 4.4 keV for the detector with sputtered contacts.

  10. Preparation and characterization of reactively sintered Ni{sub 3}Al-hBN-Ag composite coating on Ni-based superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Shitang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Jiansong [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Guo Baogang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Pu Yuping [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Central Iron and Steel Research Institute, Beijing 100081 (China); Chen Jianmin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)], E-mail: chenjm@lzb.ac.cn

    2009-04-03

    Ni{sub 3}Al-hBN-Ag intermetallic matrix composite coating was prepared on Ni-based superalloy by reactive sintering. The crystalline phase and microstructure of the coating were examined by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The results showed that the hBN particles pretreated by electroless nickel plating and hot-dip aluminizing and Ag particles with a size of several micrometers were homogeneously dispersed in the Ni{sub 3}Al matrix, and the composite coating had strong interfacial bonding with a fine and dense microstructure. During the reactive sintering, an exothermic reaction between Ni and Al associated with a transient liquid phase occurred, leading to in situ synthesis of the densified Ni{sub 3}Al matrix in the coating with a high tensile strength of more than 70 MPa. The high-temperature tribological properties evaluated on a ball-on-disc test rig showed that the coating possessed self-lubricating properties from room temperature to 800 deg. C due to a synergetic lubricating action of Ag and hBN.

  11. Antibacterial polymer coatings.

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  12. ATHENA optimized coating design

    DEFF Research Database (Denmark)

    Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen

    2012-01-01

    The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...

  13. Evaluation of HVOF coatings

    Directory of Open Access Journals (Sweden)

    Mariana Landová

    2016-07-01

    Full Text Available Attention in this paper is devoted to the evaluation of wear coatings deposited using HVOF technology (high velocity oxy-fuel. There were evaluated three types of coatings based on WC-Co (next only 1343, WC-Co-Cr (next only 1350 and Cr3C2-25NiCr (next only 1375. There was assessed adherence of coatings, micro hardness, porosity and the tribological properties of erosive, abrasive, adhesive and wear resistance of coatings in terms of cyclic thermal load. Thanks to wide variety of suitable materials and their combinations, the area of utilization thermally sprayed coatings is very broad. It is possible to deposit coatings of various materials from pure metals to special alloys. The best results in the evaluated properties were achieved at the coating with the label 1375.

  14. Flexible Antibacterial Coatings.

    Science.gov (United States)

    Musil, Jindřich

    2017-05-16

    This article reviews the present state of the art in the field of flexible antibacterial coatings which efficiently kill bacteria on their surfaces. Coatings are formed using a reactive magnetron sputtering. The effect of the elemental composition and structure of the coating on its antibacterial and mechanical properties is explained. The properties of Cr-Cu-O, Al-Cu-N, and Zr-Cu-N antibacterial coatings are used as examples and described in detail. The efficiency of killing of bacteria was tested for the Escherichia coli bacterium. The principle of the formation of thick, flexible antibacterial coatings which are resistant to cracking under bending is explained. It is shown that magnetron sputtering enables production of robust, several-micrometer thick, flexible antibacterial coatings for long-term use. The antibacterial coatings produced by magnetron sputtering present huge potential for many applications.

  15. Anticorrosive coatings: a review

    DEFF Research Database (Denmark)

    Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

    2009-01-01

    The main objective of this review is to describe some of the important topics related to the use of marine and protective coatings for anticorrosive purposes. In this context, "protective" refers to coatings for containers, offshore constructions, wind turbines, storage tanks, bridges, rail cars...... of volatile organic compounds (VOCs) have caused significant changes in the anticorrosive coating industry. The requirement for new VOC-compliant coating technologies means that coating manufacturers can no longer rely on the extensive track record of their time-served products to convince consumers......, and inhibitive coatings are outlined. In the past decades, several alternatives to organic solvent-borne coatings have reached the commercial market. This review also presents some of these technologies and discusses some of their advantages and limitations. Finally, some of the mechanisms leading to degradation...

  16. Coated Aerogel Beads

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  17. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  18. Preliminary coating design and coating developments for ATHENA

    DEFF Research Database (Denmark)

    Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland

    2011-01-01

    We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used...... for these designs and present test results from coatings....

  19. Studies on Mechanical Behaviour of Aluminium/Nickel Coated Silicon Carbide Reinforced Functionally Graded Composite

    Directory of Open Access Journals (Sweden)

    A. Mohandas

    2017-06-01

    Full Text Available The aim of the work is to fabricate functionally graded aluminium (Al-Si6Cu/ nickel coated SiC metal matrix composite using centrifugal casting route. SiC particles (53-80 µm were coated with nickel using electroless coating technique to enhance the wettability with aluminium matrix. Several attempts were made to coat nickel on SiC by varying the process temperature (65 °C, 75 °C, and 85 °C to obtain a uniform coating. Silicon particles coated with nickel were characterised using EDS enabled Field Emission Scanning Electron Microscope and it was found that the maximum nickel coating on SiC occurred at a process temperature of 75°C. This nickel coated SiC particles were used as the reinforcement for the manufacture of functionally graded metal matrix composite and a cast specimen of dimensions 150×90×15 mm was obtained. To ensure the graded properties in the fabricated composites, microstructure (at a distance of 1, 7 and 14 mm and hardness (at a distance of 1, 3, 7, 10 and 14 mm from outer periphery taken in the radial direction was analysed using Zeiss Axiovert metallurgical microscope and Vickers micro hardness tester respectively. The microstructure reveals presence of more SiC particles at the outer periphery compared to inner periphery and the hardness test shows that the hardness also decreased from outer periphery (90 HV to inner periphery (78 HV.Tensile strength of specimen from outer zone (1-7mm and inner zone (8-14 mm of casting was also tested and found out a value of 153.3 Mpa and 123.3 Mpa for the outer zone and inner zone respectively. An important observation made was that the outer periphery of casting was particle rich and the inner periphery was particle deficient because of centrifugal force and variation in density between aluminium matrix and reinforcement. Functionally graded Al/SiC metal matrix composite could be extensively used in automotive industry especially in the manufacture of liners and brake drums.

  20. Improved Manganese Phosphate Coatings

    Science.gov (United States)

    1975-04-01

    AD K/ . / R-TR-75-034 IMPROVED MANGANESE PHOSPHATE COATINGS HENRY CRAIN - APRIL 1975 RESEARCH DIRECTORATE DISTRIBUTION STATEMENT Approved for public...which superior manganese phosphate coatings are producel. The phosphate coatings were applied at temp- eratures above 2124F and with -.anganese...temperature for the conversion of mlnganese dihydrogen phosphate [(P(HjPO•’)] to manganese phosphate [Nns(PO4)J]. 1 A ii UNCLASSIFIED SE[CURITY CL. A

  1. Nanostructured Protective Coatings

    Science.gov (United States)

    2006-01-01

    understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V used for turbine blades, and developing a versatile...Phase I objectives, particularly in enhancing the understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V ...understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V used for turbine blades, and developing a versatile

  2. Smooth Compliant Antifoulant Coatings.

    Science.gov (United States)

    1982-09-30

    team reviewed the state of the art in marine antifoulant tech- nology. As part of this technology review, the team visited the Naval Ship Research and...high payoff is the incorporation of the biocide within the substrate polymer chain. This permits the antifoulant to be held chemi- cally rather than by...traditionally used red lead as a basis for protection against marine fouling. The antifoulant coating consists of a metal pretreatment coat, four coats of an

  3. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, T.

    1997-02-18

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  4. Zinc phosphate conversion coatings

    Science.gov (United States)

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  5. Thin and Flexible Fe-Si-B/Ni-Cu-P Metallic Glass Multilayer Composites for Efficient Electromagnetic Interference Shielding.

    Science.gov (United States)

    Zhang, Jijun; Li, Jiawei; Tan, Guoguo; Hu, Renchao; Wang, Junqiang; Chang, Chuntao; Wang, Xinmin

    2017-11-20

    Thin and flexible materials that can provide efficient electromagnetic interference (EMI) shielding are urgently needed, especially if they can be easily processed and withstand harsh environments. Herein, layer-structured Fe-Si-B/Ni-Cu-P metallic glass composites have been developed by simple electroless plating Ni-Cu-P coating on commercial Fe-Si-B metallic glasses. The 0.1 mm-thick composite shows EMI shielding effectiveness of 40 dB over the X-band frequency range, which is higher than those of traditional metals, metal oxides, and their polymer composites of larger thickness. Most of the applied electromagnetic waves are proved to be absorbed rather than bounced back. This performance originates from the combination of a superior soft magnetic property, excellent electrical conductivity, and multiple internal reflections from multilayer composites. In addition, the flexible composites also exhibit good corrosion resistance, high thermal stability, and excellent tensile strength, making them suitable for EMI shielding in harsh chemical or thermal environments.

  6. Effect of particle morphology of Ni on the mechanical behavior of AZ91E-Ni coated nano Al2O3 composites

    Science.gov (United States)

    Sameer Kumar, D.; Suman, K. N. S.; Poddar, Palash

    2017-06-01

    The properties of any composite always depend on the bonding between the matrix and reinforcement phases. One way of improving the wettability of reinforcement in a matrix is to apply a layer of coating on reinforcing particles. The present study aims at developing Ni coating on nano Al2O3 ceramic particles and dispersing them in AZ91E magnesium matrix material. The electroless plating method has been employed to coat the particles and semi solid stir casting technique was adopted to prepare the composites. Several weight fractions of dispersed phase are considered to analyze the behavior of the fabricated composites. Field emission scanning electron microscopy (FESEM) and x-ray diffraction analysis has been carried out to investigate the distribution of particles and phase characteristics of the proposed material. The physical and mechanical behavior of the material was examined through density measurements, hardness, elastic modulus, ductility and tensile strength calculations. The metal coating on reinforcement aids to promote metal-metal bonding interface reactions which result in improved properties of the composite. Tensile fractography was carried out under FESEM and presented.

  7. Superhydrophobic silica coating by dip coating method

    Energy Technology Data Exchange (ETDEWEB)

    Mahadik, Satish A., E-mail: superhydrophobicmaterial2100@gmail.com [Air Glass Laboratory, Department of Physics, Shivaji University, Kolhapur 416 004, Maharashtra (India); Parale, Vinayak; Vhatkara, Rajiv S.; Mahadik, Dinesh B.; Kavale, Mahendra S. [Air Glass Laboratory, Department of Physics, Shivaji University, Kolhapur 416 004, Maharashtra (India); Wagh, Pratap B.; Gupta, Satish [Applied Physics Division, Bhabha Atomic Research Centre (BARC), Trombay, Mumbai 400 085 (India); Gurav, Jyoti [Empa, Advanced Materials Processing laboratory, 3602 Thun (Switzerland)

    2013-07-15

    Herein, we report a simple and low cost method for the fabrication of superhydrophobic coating surface on quartz substrates via sol-gel dip coating method at room temperature. Desired surface chemistry and texture growth for superhydrophobicity developed under double step sol–gel process at room temperature. The resultant superhydrophobic surfaces were characterized by Field-emission scanning electron microscopy (FE-SEM), Atomic force microscopy (AFM), water contact angle (WCA) measurement, differential thermal gravimetric analysis-differential thermal analysis (TGA-DTA) calorimetry and optical spectrometer. Coating shows the ultra high water contact angle about 168 ± 2° and water sliding angle 3 ± 1° and superoleophilic with petroleum oils. This approach allows a simple strategy for the fabrication process of superhydrophilic–superhydrophobic on same surfaces with high thermal stability of superhydrophobicity up to 560 °C. Thus, durability, special wettability and thermal stability of superhydrophobicity expand their application fields.

  8. Rocket Combustion Chamber Coating

    Science.gov (United States)

    Holmes, Richard R. (Inventor); McKechnie, Timothy N. (Inventor)

    2001-01-01

    A coating with the ability to protect (1) the inside wall (i.e., lining) of a rocket engine combustion chamber and (2) parts of other apparatuses that utilize or are exposed to combustive or high temperature environments. The novelty of this invention lies in the manner a protective coating is embedded into the lining.

  9. Coated electroactive materials

    Energy Technology Data Exchange (ETDEWEB)

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  10. Coating of graphene

    NARCIS (Netherlands)

    Schneider, G.F.; Dekker, C.

    2014-01-01

    The present invention is in the field of highly crystalline graphene and coating said graphene with a layer. Said graphene may have further structures, such as nanopores, nanogaps, and nanoribbons. The coated graphene can be used for biomolecular analysis and modification, such as DNA-sequencing, as

  11. Molecular Adsorber Coating

    Science.gov (United States)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  12. Metal-assisted electroless fabrication of nanoporous p-GaN for increasing the light extraction efficiency of light emitting diodes

    Directory of Open Access Journals (Sweden)

    Ruijun Wang

    2012-03-01

    Full Text Available We report metal-assisted electroless fabrication of nanoporous p-GaN to improve the light extraction efficiency of GaN-based light emitting diodes (LEDs. Although it has long been believed that p-GaN cannot be etched at room temperature, in this study we find that Ag nanocrystals (NCs on the p-GaN surface enable effective etching of p-GaN in a mixture of HF and K2S2O8 under ultraviolet (UV irradiation. It is further shown that the roughened GaN/air interface enables strong scattering of photons emitted from the multiple quantum wells (MQWs. The light output power measurements indicate that the nanoporous LEDs obtained after 10 min etching show a 32.7% enhancement in light-output relative to the conventional LEDs at an injection current of 20 mA without significant increase of the operating voltage. In contrast, the samples etched for 20 min show performance degradation when compared with those etched for 10 min, this is attributed to the current crowding effect and increased surface recombination rate.

  13. Synthesis and Electrochemical Evaluation of Carbon Supported Pt-Co Bimetallic Catalysts Prepared by Electroless Deposition and Modified Charge Enhanced Dry Impregnation

    Directory of Open Access Journals (Sweden)

    John Meynard M. Tengco

    2016-06-01

    Full Text Available Carbon-supported bimetallic Pt-Co cathode catalysts have been previously identified as higher activity alternatives to conventional Pt/C catalysts for fuel cells. In this work, a series of Pt-Co/C catalysts were synthesized using electroless deposition (ED of Pt on a Co/C catalyst prepared by modified charge enhanced dry impregnation. X-ray diffraction (XRD and scanning transmission electron microscopy (STEM characterization of the base catalyst showed highly dispersed particles. A basic ED bath containing PtCl62− as the Pt precursor, dimethylamine borane as reducing agent, and ethylenediamine as stabilizing agent successfully targeted deposition of Pt on Co particles. Simultaneous action of galvanic displacement and ED resulted in Pt-Co alloy formation observed in XRD and energy dispersive X-ray spectroscopy (XEDS mapping. In addition, fast deposition kinetics resulted in hollow shell Pt-Co alloy particles while particles with Pt-rich shell and Co-rich cores formed with controlled Pt deposition. Electrochemical evaluation of the Pt-Co/C catalysts showed lower active surface but much higher mass and surface activities for oxygen reduction reaction compared to a commercial Pt/C fuel cell catalyst.

  14. Electrochemical Migration Behavior of Copper-Clad Laminate and Electroless Nickel/Immersion Gold Printed Circuit Boards under Thin Electrolyte Layers

    Directory of Open Access Journals (Sweden)

    Pan Yi

    2017-02-01

    Full Text Available The electrochemical migration (ECM behavior of copper-clad laminate (PCB-Cu and electroless nickel/immersion gold printed circuit boards (PCB-ENIG under thin electrolyte layers of different thicknesses containing 0.1 M Na2SO4 was studied. Results showed that, under the bias voltage of 12 V, the reverse migration of ions occurred. For PCB-Cu, both copper dendrites and sulfate precipitates were found on the surface of FR-4 (board material between two plates. Moreover, the Cu dendrite was produced between the two plates and migrated toward cathode. Compared to PCB-Cu, PCB-ENIG exhibited a higher tendency of ECM failure and suffered from seriously short circuit failure under high relative humidity (RH environment. SKP results demonstrated that surface potentials of the anode plates were greater than those of the cathode plates, and those potentials of the two plates exhibited a descending trend as the RH increased. At the end of the paper, an electrochemical migration corrosion failure model of PCB was proposed.

  15. Electrochemical Migration Behavior of Copper-Clad Laminate and Electroless Nickel/Immersion Gold Printed Circuit Boards under Thin Electrolyte Layers

    Science.gov (United States)

    Yi, Pan; Xiao, Kui; Ding, Kangkang; Dong, Chaofang; Li, Xiaogang

    2017-01-01

    The electrochemical migration (ECM) behavior of copper-clad laminate (PCB-Cu) and electroless nickel/immersion gold printed circuit boards (PCB-ENIG) under thin electrolyte layers of different thicknesses containing 0.1 M Na2SO4 was studied. Results showed that, under the bias voltage of 12 V, the reverse migration of ions occurred. For PCB-Cu, both copper dendrites and sulfate precipitates were found on the surface of FR-4 (board material) between two plates. Moreover, the Cu dendrite was produced between the two plates and migrated toward cathode. Compared to PCB-Cu, PCB-ENIG exhibited a higher tendency of ECM failure and suffered from seriously short circuit failure under high relative humidity (RH) environment. SKP results demonstrated that surface potentials of the anode plates were greater than those of the cathode plates, and those potentials of the two plates exhibited a descending trend as the RH increased. At the end of the paper, an electrochemical migration corrosion failure model of PCB was proposed. PMID:28772497

  16. Water-dispersible Hollow Microporous Organic Network Spheres as Substrate for Electroless Deposition of Ultrafine Pd Nanoparticles with High Catalytic Activity and Recyclability.

    Science.gov (United States)

    Wang, Zhifang; Chang, Jing; Hu, Yuchen; Yu, Yifu; Guo, Yamei; Zhang, Bin

    2016-11-22

    Microporous organic networks (MONs) have been considered as an ideal substrate to stabilize active metal nanoparticles. However, the development of highly water-dispersible hollow MONs nanostructures which can serve as both the reducing agent and stabilizer is highly desirable but still challenging. Here we report a template-assisted method to synthesize hollow microporous organic network (H-MON) spheres using silica spheres as hard template and 1,3,5-triethynylbenzene as the building blocks through a Glaser coupling reaction. The obtained water-dispersible H-MON spheres bearing sp- and sp2 -hybridized carbon atoms possess a highly conjugated electronic structure and show low reduction potential; thus, they can serve as a reducing agent and stabilizer for electroless deposition of highly dispersed Pd clusters to form a Pd/H-MON spherical hollow nanocomposite. Benefitting from their high porosity, large surface area, and excellent solution dispersibility, the as-prepared Pd/H-MON hollow nanocomposite exhibits a high catalytic performance and recyclability toward the reduction of 4-nitrophenol. © 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. Fluorine Based Superhydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Jean-Denis Brassard

    2012-05-01

    Full Text Available Superhydrophobic coatings, inspired by nature, are an emerging technology. These water repellent coatings can be used as solutions for corrosion, biofouling and even water and air drag reduction applications. In this work, synthesis of monodispersive silica nanoparticles of ~120 nm diameter has been realized via Stöber process and further functionalized using fluoroalkylsilane (FAS-17 molecules to incorporate the fluorinated groups with the silica nanoparticles in an ethanolic solution. The synthesized fluorinated silica nanoparticles have been spin coated on flat aluminum alloy, silicon and glass substrates. Functionalization of silica nanoparticles with fluorinated groups has been confirmed by Fourier Transform Infrared spectroscopy (FTIR by showing the presence of C-F and Si-O-Si bonds. The water contact angles and surface roughness increase with the number of spin-coated thin films layers. The critical size of ~119 nm renders aluminum surface superhydrophobic with three layers of coating using as-prepared nanoparticle suspended solution. On the other hand, seven layers are required for a 50 vol.% diluted solution to achieve superhydrophobicity. In both the cases, water contact angles were more than 150°, contact angle hysteresis was less than 2° having a critical roughness value of ~0.700 µm. The fluorinated silica nanoparticle coated surfaces are also transparent and can be used as paint additives to obtain transparent coatings.

  18. Aluminum phosphate coatings

    Science.gov (United States)

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  19. Inorganic Coatings Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — The inorganic Coatings Lab provides expertise to Navy and Joint Service platforms acquisition IPTs to aid in materials and processing choices which balance up-front...

  20. Friction surfaced Stellite6 coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rao, K. Prasad; Damodaram, R. [Department of Metallurgical and Materials Engineering - Indian Institute of Technology Madras, Chennai 600 036 (India); Rafi, H. Khalid, E-mail: khalidrafi@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Ram, G.D. Janaki [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Madras, Chennai 600 036 (India); Reddy, G. Madhusudhan [Metal Joining Group, Defence Metallurgical Research Laboratory (DMRL) Kanchanbagh, Hyderabad 500 058 (India); Nagalakshmi, R. [Welding Research Institute, Bharat Heavy Electricals Limited, Tiruchirappalli 620 014 (India)

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  1. Spin coating apparatus

    Science.gov (United States)

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  2. Biocompatibility of Niobium Coatings

    Directory of Open Access Journals (Sweden)

    René Olivares-Navarrete

    2011-09-01

    Full Text Available Niobium coatings deposited by magnetron sputtering were evaluated as a possible surface modification for stainless steel (SS substrates in biomedical implants. The Nb coatings were deposited on 15 mm diameter stainless steel substrates having an average surface roughness of 2 mm. To evaluate the biocompatibility of the coatings three different in vitro tests, using human alveolar bone derived cells, were performed: cellular adhesion, proliferation and viability. Stainless steel substrates and tissue culture plastic were also studied, in order to give comparative information. No toxic response was observed for any of the surfaces, indicating that the Nb coatings act as a biocompatible, bioinert material. Cell morphology was also studied by immune-fluorescence and the results confirmed the healthy state of the cells on the Nb surface. X-ray diffraction analysis of the coating shows that the film is polycrystalline with a body centered cubic structure. The surface composition and corrosion resistance of both the substrate and the Nb coating were also studied by X-ray photoelectron spectroscopy and potentiodynamic tests. Water contact angle measurements showed that the Nb surface is more hydrophobic than the SS substrate.

  3. Hydroxyapatite coatings for biomedical applications

    CERN Document Server

    Zhang, Sam

    2013-01-01

    Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri

  4. Coated microneedles for transdermal delivery

    OpenAIRE

    Gill, Harvinder S.; Prausnitz, Mark R.

    2006-01-01

    Coated microneedles have been shown to deliver proteins and DNA into the skin in a minimally invasive manner. However, detailed studies examining coating methods and their breadth of applicability are lacking. This study’s goal was to develop a simple, versatile and controlled microneedle coating process to make uniform coatings on microneedles and establish the breadth of molecules and particles that can be coated onto microneedles. First, microneedles were fabricated from stainless steel sh...

  5. Coated particle waste form development

    Energy Technology Data Exchange (ETDEWEB)

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  6. The influence of temperature and humidity on the wettability of immersion tin coated printed wiring boards

    Energy Technology Data Exchange (ETDEWEB)

    Ray, U.; Artaki, I. [AT and T Bell Labs., Princeton, NJ (United States); Vianco, P.T. [Sandia National Labs., Albuquerque, NM (United States)

    1993-12-31

    This paper investigates the merits and drawbacks of immersion tin coatings as potential printed wiring board (PWB) surface finishes. Immersion tin films applied in various thicknesses (0.2 to 2 {mu}m) to different copper substrates were characterized relative to thermal stability and shelflife. Thermal excursions included those typical in mixed technology assembly processes. Exposure to temperature/humidity was varied from near ambient (35{degree}C/85%RH) to harsh (steam aging). A minimum thickness of {approximately}60{mu}in (1.5{mu}m) was determined to be critical for assembly operations involving multiple thermal excursions. Even though formation of Cu-Sn intermetallic compounds (IMC) is facile, at the copper-tin interface, these compounds do not adversely affect the soldering performance, as long as the IMC phase is protected by a tin surface layer. Immersion tin finishes are relatively stable to thermal exposure, but are readily oxidized in the presence of humidity. This oxide growth is directly responsible for solderability degradation. The underlying copper substrate was also found to have a significant impact on the thermal stability of tin films. An electroless copper substrate caused significantly more intermetallic formation, that resulted in poor solderability even under moderate temperature, humidity conditions.

  7. Formation of a-Si:H and a-Si{sub 1-x}C{sub x} :H nanowires by Ag-assisted electroless etching in aqueous HF/AgNO{sub 3} solution

    Energy Technology Data Exchange (ETDEWEB)

    Douani, Rachida [Faculte des Sciences, Universite Mouloud Mammeri, Tizi-Ouzou (Algeria); Piret, Gaelle, E-mail: gaelle.offranc@polytechnique.edu [Physique de la Matiere Condensee, Ecole Polytechnique, CNRS, 91128 Palaiseau (France); Hadjersi, Toufik [Unite de Developpement de la Technologie du Silicium (UDTS), 2, Bd. Frantz Fanon, B.P. 140 Alger-7 merveilles, Algiers (Algeria); Chazalviel, Jean-Noel; Solomon, Ionel [Physique de la Matiere Condensee, Ecole Polytechnique, CNRS, 91128 Palaiseau (France)

    2011-06-01

    The formation of hydrogenated amorphous silicon-carbon alloy (a-Si{sub 1-x}C{sub x}:H) nanowires is studied for different carbon concentrations (0-7%) by using Ag-assisted electroless etching of the thin a-Si{sub 1-x}C{sub x}:H films deposited by plasma-enhanced chemical vapour deposition from silane/methane gas mixtures. The nanowires morphologies (length, density, ...), studied by scanning electron microscopy, strongly depend on the concentration of the etchant (aqueous solution of hydrofluoric acid and silver nitrate), the etching time, and the carbon concentration of the deposited layer.

  8. A Novel Method for Incorporation of Micron-Sized SiC Particles into Molten Pure Aluminum Utilizing a Co Coating

    Science.gov (United States)

    Mohammadpour, M.; Khosroshahi, R. Azari; Mousavian, R. Taherzadeh; Brabazon, D.

    2015-02-01

    Ceramic particles typically do not have sufficiently high wettability by molten metal for effective bonding during metal matrix composite fabrication. In this study, a novel method has been used to overcome this drawback. Micron-sized SiC particles were coated by a cobalt metallic layer using an electroless deposition method. A layer of cobalt on the SiC particles was produced prior to incorporation in molten pure aluminum in order to improve the injected particle bonding with the matrix. For comparison, magnesium was added to the melt in separate experiments as a wetting agent to assess which method was more effective for particle incorporation. It was found that both of these methods were more effective as regard ceramic particulate incorporation compared with samples produced with as-received SiC particles injected into the pure aluminum matrix. SEM images indicated that cobalt coating of the particles was more effective than magnesium for incorporation of fine SiC particles (below 30 µm), while totally the incorporation percentage of the particles was higher for a sample in which Mg was added as a wetting agent. In addition, microhardness tests revealed that the cobalt coating leads to the fabrication of a harder composite due to increased amount of ceramic incorporation, ceramic-matrix bonding, and possibly also to formation of Al-Co intermetallic phases.

  9. Effect of pH on mechanical, physical and tribological properties of electroless Ni-P-Al2O3 composite deposits for marine applications

    Science.gov (United States)

    Julka, Sahil; Ansari, Mohd Imran; Thakur, Dineshsingh G.

    2016-12-01

    Successful co-deposition of fine particulate matter within an Electroless Nickel-Phosphorous (ENi-P) matrix is dependent on various factors like bath composition, particle compatibility with metallic matrix, bath reactivity (pH), particle size and their distribution. ENi-P deposits incorporating Al2O3/Alumina in a disperse phase have varied effects on properties and attributes like surface roughness ( Ra), microhardness, wear resistance, corrosion resistance and surface morphology of the deposits obtained. This paper experimentally investigates the effect of alumina (1.55 g/L) on Ra, microhardness, surface morphology, deposition rate, wettability, wear resistance and corrosion resistance of ENi-P-Al2O3 composite deposits on mild steel substrates at bath pH 5, 7 and 9. Study reveals that optimum deposit parameters and deposition rates are achieved with bath pH. However, not much study has been undertaken concerning composite deposits obtained from higher bath pH or basic bath. This is attributable to the fact that at higher bath pH or alkaline baths, the bath gets unstable and eventually degrades or decomposes, thereby resulting in sub optimal or poor deposition. Hence, experimental investigations carried out by preparing suitable baths, operating under optimum conditions, and enabling successful composite deposition in acidic and alkaline baths have revealed that there is a significant improvement in the above mentioned properties of the as-deposited composite deposits, as the pH is increased from pH 5 to pH 9. This aspect can therefore be advantageously utilized for preparing various marine components like fasteners, nuts, bolts, washers, pipes, cables, components having relative motion etc.

  10. Steam initiated hydrotalcite conversion coatings

    DEFF Research Database (Denmark)

    Zhou, Lingli; Friis, Henrik; Roefzaad, Melanie

    2018-01-01

    in the following order: K2S2O8 > Na2SO4 > NH4NO3 > KNO3. Post-coating rinsing by Mg(CH3COO)2, in addition to Ce- and La- based salts, is capable of sealing the porous Al-Li HT coatings and increasing the corrosion resistance ability. The Ce modified Al-Li HT coatings show better corrosion protection than the La...... modified coatings, due to a behaviour of “active corrosion protection” that enables precipitation of insoluble Ce(IV) oxides to reinforce the existed HT coatings........ A range of coating processesased on the formation of HT surface layers has been developed to examine its effect on the coating's thicknessnd corrosion resistance properties. These varieties include pre-coating cleaning (grid blasting vs. chemicaltching), metal species in HT compounds (Al-Zn HT coating vs...

  11. Protective Woodcutting Tool Coatings

    Directory of Open Access Journals (Sweden)

    Svetlana D. Latushkina

    2016-01-01

    Full Text Available The modern woodworking industry applies resource-saving, environmentally appropriate technologies, providing both the metal removal performance enhancement and functioning with the optimal economic factors. Progressive cutting parameters require the application of the high-reliability cutting tools, eliminating machine-tool equipment standstill and increased cost of the expensive tool materials. In this paper it is suggested to increase the wood-cutting tool efficiency by means of the vacuum-arc separated coating deposition process optimization. The droplets are one of the main problems while generating vacuum-arc coatings, and they have a bad influence on the quality and operational coatings characteristics. The application of the separated system, allowing minimize the droplets content, is one of the most promising ways to solve this problem. Vacuum-arc deposition technique was used in this work to generate multicomponent coatings. The coatings deposition was directly carried out on the modernized vacuum-arc plant, equipped by Y-shaped macroparticles separator.

  12. A New Coating Process for Production of Coated Magnesium Powders

    National Research Council Canada - National Science Library

    2008-01-01

    .... In brief, Task 1 involved the construction and assembly of the coating system and supporting infrastructure, which was used for the scale-up and production of 1-lb batches of coated magnesium powder...

  13. Superheating in coated niobium

    OpenAIRE

    T. Junginger; Wasserman, W.; Laxdal, R. E.

    2017-01-01

    Using muon spin rotation it is shown that the field of first flux penetration H_entry in Nb is enhanced by about 30% if coated with an overlayer of Nb_3Sn or MgB_2. This is consistent with an increase from the lower critical magnetic field H_c1 up to the superheating field H_sh of the Nb substrate. In the experiments presented here coatings of Nb_3Sn and MgB_2 with a thickness between 50 and 2000nm have been tested. H_entry does not depend on material or thickness. This suggests that the ener...

  14. Advanced Coating Removal Techniques

    Science.gov (United States)

    Seibert, Jon

    2006-01-01

    An important step in the repair and protection against corrosion damage is the safe removal of the oxidation and protective coatings without further damaging the integrity of the substrate. Two such methods that are proving to be safe and effective in this task are liquid nitrogen and laser removal operations. Laser technology used for the removal of protective coatings is currently being researched and implemented in various areas of the aerospace industry. Delivering thousands of focused energy pulses, the laser ablates the coating surface by heating and dissolving the material applied to the substrate. The metal substrate will reflect the laser and redirect the energy to any remaining protective coating, thus preventing any collateral damage the substrate may suffer throughout the process. Liquid nitrogen jets are comparable to blasting with an ultra high-pressure water jet but without the residual liquid that requires collection and removal .As the liquid nitrogen reaches the surface it is transformed into gaseous nitrogen and reenters the atmosphere without any contamination to surrounding hardware. These innovative technologies simplify corrosion repair by eliminating hazardous chemicals and repetitive manual labor from the coating removal process. One very significant advantage is the reduction of particulate contamination exposure to personnel. With the removal of coatings adjacent to sensitive flight hardware, a benefit of each technique for the space program is that no contamination such as beads, water, or sanding residue is left behind when the job is finished. One primary concern is the safe removal of coatings from thin aluminum honeycomb face sheet. NASA recently conducted thermal testing on liquid nitrogen systems and found that no damage occurred on 1/6", aluminum substrates. Wright Patterson Air Force Base in conjunction with Boeing and NASA is currently testing the laser remOval technique for process qualification. Other applications of liquid

  15. Mechanically Invisible Polymer Coatings

    DEFF Research Database (Denmark)

    2014-01-01

    phase comprises particles, said particles comprising a filler material and an encapsulating coating of a second polymeric material, wherein the backbones of the first and second polymeric materials are the same. The composition may be used in electroactive polymers (EAPs) in order to obtain mechanically......The present invention relates to a composition comprising encapsulated particles in a polymeric material. The composition comprises a continuous phase and a discontinuous phase incorporated therein, wherein the continuous phase comprises a first polymeric material and wherein the discontinuous...... invisible polymer coatings....

  16. Methods and means for coating paper by film coating

    NARCIS (Netherlands)

    van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre

    2015-01-01

    This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a

  17. Aesthetic coatings for steel bridge components.

    Science.gov (United States)

    2013-11-01

    The effectiveness of aesthetic coating systems for steel bridges was studied. Twelve 2-coat, 3-coat, and duplex : coating systems were selected and subjected to a series of accelerated weathering and mechanical tests to : determine their performance....

  18. Mechanisms of Military Coatings Degradation

    Science.gov (United States)

    2003-08-01

    volume and bulk film compaction. Coating A is a less sterically and thermally stable biuret trimer of HDI in comparison to the HDI of coating system...developed coatings systems used by the Army, Marine Corps and Air Force. This study has incorporated numerous analytical tools and methods in an effort to...blistering. Peel away was evaluated as per ASTM D 3359, Method A and blistering was evaluated as per ASTM D 714. Coating systems are summarized

  19. Coating method for graphite

    Science.gov (United States)

    Banker, J.G.; Holcombe, C.E. Jr.

    1975-11-06

    A method of limiting carbon contamination from graphite ware used in induction melting of uranium alloys is provided. The graphite surface is coated with a suspension of Y/sub 2/O/sub 3/ particles in water containing about 1.5 to 4 percent by weight sodium carboxymethylcellulose.

  20. Coatings for transport industry

    Directory of Open Access Journals (Sweden)

    Krzysztof LUKASZKOWICZ

    2014-09-01

    Full Text Available The investigations concerned structural analysis, as well as mechanical properties and wear resistant of MeN/DLC double-layer coating deposited by hybrid PVD/PACVD method. In sliding dry friction conditions, after the break-in time, the friction coefficient for the investigated elements is set in the range between 0.03-0.06.

  1. The Spore Coat.

    Science.gov (United States)

    Driks, Adam; Eichenberger, Patrick

    2016-04-01

    Spores of Clostridiales and Bacillales are encased in a complex series of concentric shells that provide protection, facilitate germination, and mediate interactions with the environment. Analysis of diverse spore-forming species by thin-section transmission electron microscopy reveals that the number and morphology of these encasing shells vary greatly. In some species, they appear to be composed of a small number of discrete layers. In other species, they can comprise multiple, morphologically complex layers. In addition, spore surfaces can possess elaborate appendages. For all their variability, there is a consistent architecture to the layers encasing the spore. A hallmark of all Clostridiales and Bacillales spores is the cortex, a layer made of peptidoglycan. In close association with the cortex, all species examined possess, at a minimum, a series of proteinaceous layers, called the coat. In some species, including Bacillus subtilis, only the coat is present. In other species, including Bacillus anthracis, an additional layer, called the exosporium, surrounds the coat. Our goals here are to review the present understanding of the structure, composition, assembly, and functions of the coat, primarily in the model organism B. subtilis, but also in the small but growing number of other spore-forming species where new data are showing that there is much to be learned beyond the relatively well-developed basis of knowledge in B. subtilis. To help summarize this large field and define future directions for research, we will focus on key findings in recent years.

  2. HA-Coated Implant

    DEFF Research Database (Denmark)

    Daugaard, Henrik; Søballe, Kjeld; Bechtold, Joan E

    2014-01-01

    The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable and long lasting fixation between living bone and the implant surface. In total joint replacements of cementless designs, coatings of calcium phosphates were introduced as a means...

  3. Durable superhydrophobic coatings

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, John T.; Polyzos, Georgios; Schaeffer, Daniel A.

    2017-11-28

    A superhydrophobic coating including a plurality of particles and a resin. The particles covalently bond to the resin and the resin does not fill the pores of the superhydrophobic particles such that the three dimensional surface topology of the superhydrophobic particles is preserved.

  4. REFRACTORY COATING FOR GRAPHITE MOLDS

    Science.gov (United States)

    Stoddard, S.D.

    1958-06-24

    Refractory coating for graphite molds used in the casting of uranium is described. The coating is an alumino-silicate refractory composition which may be used as a mold surface in solid form or as a coating applied to the graphite mold. The composition consists of a mixture of ball clay, kaolin, alumina cement, alumina, water, sodium silicate, and sodium carbonate.

  5. Methods for Coating Particulate Material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  6. Superelastic Orthopedic Implant Coatings

    Science.gov (United States)

    Fournier, Eric; Devaney, Robert; Palmer, Matthew; Kramer, Joshua; El Khaja, Ragheb; Fonte, Matthew

    2014-07-01

    The demand for hip and knee replacement surgery is substantial and growing. Unfortunately, most joint replacement surgeries will fail within 10-25 years, thereby requiring an arduous, painful, and expensive revision surgery. To address this issue, a novel orthopedic implant coating material ("eXalt") has been developed. eXalt is comprised of super elastic nitinol wire that is knit into a three-dimensional spacer fabric structure. eXalt expands in vivo to conform to the implantation site and is porous to allow for bone ingrowth. The safety and efficacy of eXalt were evaluated through structural analysis, mechanical testing, and a rabbit implantation model. The results demonstrate that eXalt meets or exceeds the performance of current coating technologies with reduced micromotion, improved osseointegration, and stronger implant fixation in vivo.

  7. High Solids Coating System

    Science.gov (United States)

    1979-04-01

    36622 Aircraft Gray No, 3� Dark Green No 30219 Tan No 17875 Tnsignia White D. Applicat ion In addition to conventionl . air ,3pray, evaluation of...requirements are 60% for gloss colors and 20% for camouflage colors. Adhesion of the coating to the elongated surfaces was evaluated by placing 250 masking...tape (3M) to the surface, insuring adhesion and then removing with one abrupt pull. Any paintI removal constitutes failure. 2. Heat Resistance Test

  8. Effect of Ni-P alloy coating on microstructures and properties of vacuum brazed joints of SiCp/Al composites

    Science.gov (United States)

    Wang, Peng; Gao, Zeng; Cheng, Dongfeng; Xu, Dongxia; Niu, Jitai

    2017-03-01

    Compared without electroless Ni-P alloy coating on the SiCp/Al composites, the paper describes the effect of Ni-P deposited layer on the microstructure evolution, shear strength, airtightness and fracture behavior of vacuum brazed joints. Void free and compact reaction layers along the 6063Al/Ni-P deposited layer/filler metal interfaces indicated that the joints exhibit high airtightness with He-leakage less than 2.0 × 10-8 Pa ṡm3/s. Energy Dispersive X-ray Spectroscopy (EDS) analysis showed that the reaction layers mainly included brittle Al-Ni and Al-Cu-Ni intermetallics, where fracture occurred in priority and the shear strength was less than 90 MPa. However, without Ni-P alloy coating, sound joints with high shear strength of 100.1 MPa but low airtightness with He-leakage higher than 1.45 × 10-7Pa ṡm3/s were also obtained at 590∘C for soaking time of 30 min. In this case, a few holes that occurred along the filler metal/SiC particle interface significantly decreased the compactness of the joints. Therefore, according to the requirements in practical applications, suitable choice was provided in this research.

  9. for zeolite coating

    Directory of Open Access Journals (Sweden)

    Carlos Renato Rambo

    2006-01-01

    Full Text Available Biotemplating is the processing of microcellular ceramics by reproduction of natural morphologies, where the microstructural features of the biotemplate are maintained in the biomorphic ceramic. Different biotemplates with distinct pore anatomies were used to produce biomorphic supports for the zeolite coating: wood, cardboard, sea-sponge and sisal. The biomorphic ceramics were produced by distinguished processing routes: Al-gas infiltration-reaction, liquid-metal infiltration, dip-coating and sol-gel synthesis, in order to produce nitrides, carbides and oxides, depending on the processing conditions. The zeolite coating was performed by hydrothermal growth of MFI-type (Silicalite-1 and ZSM-5 zeolite crystals onto the internal pore walls of the biomorphic templates. The final biomorphic ceramic-zeolite composites were physically characterized, evaluated in terms of their gas adsorption capabilities and correlated to their microstructure and specific pore anatomy. The combination of the properties of the biomorphic ceramics with the adsorption properties of zeolites results in materials with distinct properties as potential candidates for adsorption and catalytic applications due to their characteristic porosity, molecular sieving capabilities and high thermo-mechanical strength.

  10. Lotus Dust Mitigation Coating and Molecular Adsorber Coating

    Science.gov (United States)

    O'Connor, Kenneth M.; Abraham, Nithin S.

    2015-01-01

    NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

  11. Hierarchical micro-lamella-structured 3D porous copper current collector coated with tin for advanced lithium-ion batteries

    Science.gov (United States)

    Park, Hyeji; Um, Ji Hyun; Choi, Hyelim; Yoon, Won-Sub; Sung, Yung-Eun; Choe, Heeman

    2017-03-01

    A Novel 3D porous Sn-Cu architecture is prepared as an anode material for use in an advanced lithium-ion battery. Micro-lamellar-structured 3D porous Cu foam, which is electroless-plated with Sn as an active material, is used as anode current collector. Compared to Sn-coated Cu foil, the 3D Sn-Cu foam exhibits superior Li-ion capacity and stable capacity retention, demonstrating the advantage of 3D porous architecture by preserving its structural integrity. In addition, the effect of heat-treatment after Sn plating is investigated. Sn/Sn6Cu5 and SnO2/Cu10Sn3 were formed on and in the 3D Sn-Cu foam under the heat-treatment at 150 °C and 500 °C, respectively. The development of Cu10Sn3 in the 3D Sn-Cu foam heat-treated at 500 °C can be a key factor for the enhanced cyclic stability because the Cu10Sn3 inactively reacts with Li-ion and alleviates the volume expansion of SnO2 as an inactive matrix.

  12. Hydrogen Evolution Reaction Property in Alkaline Solution of Molybdenum Disulfide Modified by Surface Anchor of Nickel–Phosphorus Coating

    Directory of Open Access Journals (Sweden)

    Jun He

    2017-06-01

    Full Text Available Molybdenum disulfide (MoS2 is unfavorable for practical application in the hydrogen evolution reaction (HER process due to its inert basal surface, inferior conductivity, and limited amount of active edge sites. For the purpose of enhancing the HER performance of this catalyst, the HER activity of its basal surface should be increased. Herein, three types of nickel-phosphorus (Ni–P coatings—namely, low phosphorus (LP, medium phosphorus (MP and high phosphorus (HP —were anchored onto the surfaces of MoS2 nanoparticles via an electroless plating process; thus, three Ni–P/MoS2 composites (Ni–LP/MoS2, Ni–MP/MoS2, and Ni–HP/MoS2 were fabricated. Crystal structures, morphologies, chemical components, and HER performances of each in an alkaline solution were characterized. Both Ni–LP/MoS2 and Ni–MP/MoS2 showed a crystal nature, while the amorphous feature for Ni–HP/MoS2 was validated. The three Ni–P/MoS2 composites exhibited a higher HER activity than the pure MoS2. The HER performance of the Ni–MP/MoS2 composite was more outstanding than those of other two composites, which could be attributed to the presence of metastable nickel phosphides, and the excellent conductivity of Ni–MP coating anchored on the basal surface of MoS2.

  13. Synthesis of buoyant metal-coated fly ash cenosphere and its excellent catalytic performance in dye degradation.

    Science.gov (United States)

    Wang, Wei; Zhai, Jianping; Li, Qin

    2015-04-15

    In this work, Ag(+) and Ag(0) were absorbed onto the surface of 3-mercaptopropyltriethoxysilane modified fly ash cenospheres (FACs) in two Ag activation processes. The activation methods, avoiding traditional surface sensitization by SnCl2, successfully initiated electroless copper particles deposition for the preparation of buoyant Cu-FAC and CuAg-FAC composites. The CuAg-FAC had a much more uniform morphology than the Cu-FAC. The catalytic performance of the Cu-FAC and CuAg-FAC was examined by the reduction of Orange IV azo dye with the presence of NaBH4. 98.4% of Orange IV was rapidly reduced within 25 min by the CuAg-FAC, whereas 76.4% of Orange IV was removed by the Cu-FAC. The results reveal that the degradation processes matched well with the pseudo-first-order kinetics model, and rate constants of 0.057 and 0.186 min(-1) were obtained for the Cu-FAC and CuAg-FAC, respectively. Moreover, two other dyes of Orange II and Reactive Black 5 were also efficiently reduced by the CuAg-FAC which could be easily recycled and stably reused at least four times. These buoyant metal-coated FAC composites would be very useful in various catalytic reductions. Copyright © 2014 Elsevier Inc. All rights reserved.

  14. Nanoparticle/Polymer Nanocomposite Bond Coat or Coating

    Science.gov (United States)

    Miller, Sandi G.

    2011-01-01

    This innovation addresses the problem of coatings (meant to reduce gas permeation) applied to polymer matrix composites spalling off in service due to incompatibility with the polymer matrix. A bond coat/coating has been created that uses chemically functionalized nanoparticles (either clay or graphene) to create a barrier film that bonds well to the matrix resin, and provides an outstanding barrier to gas permeation. There is interest in applying clay nanoparticles as a coating/bond coat to a polymer matrix composite. Often, nanoclays are chemically functionalized with an organic compound intended to facilitate dispersion of the clay in a matrix. That organic modifier generally degrades at the processing temperature of many high-temperature polymers, rendering the clay useless as a nano-additive to high-temperature polymers. However, this innovation includes the use of organic compounds compatible with hightemperature polymer matrix, and is suitable for nanoclay functionalization, the preparation of that clay into a coating/bondcoat for high-temperature polymers, the use of the clay as a coating for composites that do not have a hightemperature requirement, and a comparable approach to the preparation of graphene coatings/bond coats for polymer matrix composites.

  15. Dense protective coatings, methods for their preparation and coated articles

    Science.gov (United States)

    Tulyani, Sonia; Bhatia, Tania; Smeggil, John G.

    2015-12-29

    A method for depositing a protective coating on a complex shaped substrate includes the steps of: (1) dipping a complex shaped substrate into a slurry to form a base coat thereon, the slurry comprising an aqueous solution, at least one refractory metal oxide, and at least one transient fluid additive present in an amount of about 0.1 percent to 10 percent by weight of the slurry; (2) curing the dipped substrate; (3) dipping the substrate into a precursor solution to form a top barrier coat thereon; and (4) heat treating the dipped, cured substrate to form a protective coating.

  16. Tablet coating by injection molding technology - Optimization of coating formulation attributes and coating process parameters.

    Science.gov (United States)

    Desai, Parind M; Puri, Vibha; Brancazio, David; Halkude, Bhakti S; Hartman, Jeremy E; Wahane, Aniket V; Martinez, Alexander R; Jensen, Keith D; Harinath, Eranda; Braatz, Richard D; Chun, Jung-Hoon; Trout, Bernhardt L

    2018-01-01

    We developed and evaluated a solvent-free injection molding (IM) coating technology that could be suitable for continuous manufacturing via incorporation with IM tableting. Coating formulations (coating polymers and plasticizers) were prepared using hot-melt extrusion and screened via stress-strain analysis employing a universal testing machine. Selected coating formulations were studied for their melt flow characteristics. Tablets were coated using a vertical injection molding unit. Process parameters like softening temperature, injection pressure, and cooling temperature played a very important role in IM coating processing. IM coating employing polyethylene oxide (PEO) based formulations required sufficient room humidity (>30% RH) to avoid immediate cracks, whereas other formulations were insensitive to the room humidity. Tested formulations based on Eudrajit E PO and Kollicoat IR had unsuitable mechanical properties. Three coating formulations based on hydroxypropyl pea starch, PEO 1,000,000 and Opadry had favorable mechanical (35% elongation, >95×10 4 J/m 3 toughness) and melt flow (>0.4g/min) characteristics, that rendered acceptable IM coats. These three formulations increased the dissolution time by 10, 15 and 35min, respectively (75% drug release), compared to the uncoated tablets (15min). Coated tablets stored in several environmental conditions remained stable to cracking for the evaluated 8-week time period. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. 100% Solids Polyurethane Sequestration Coating

    Science.gov (United States)

    2014-04-11

    section of an aluminum flake loaded thiol-ene coating peeled off of a glass plate after cure. Adsorbents and Reactive Particles Nanoparticulate ...commercially to the oil drilling industry. The incorporation of CaCO3 nanoparticulate into thiol-ene coatings was demonstrated in our Phase I project...Porous, nanoparticulate SiO2 has also been identified and evaluated in coating systems. The effect of high capacity adsorbents on permeation through

  18. Article Including Environmental Barrier Coating System

    Science.gov (United States)

    Lee, Kang N. (Inventor)

    2015-01-01

    An enhanced environmental barrier coating for a silicon containing substrate. The enhanced barrier coating may include a bond coat doped with at least one of an alkali metal oxide and an alkali earth metal oxide. The enhanced barrier coating may include a composite mullite bond coat including BSAS and another distinct second phase oxide applied over said surface.

  19. Axisymmetric fretting analysis in coated cylinder

    Indian Academy of Sciences (India)

    erties by coating the surface. There is rather scanty literature available on fretting analysis of coated components. Presence of such coatings has a large influence on the near surface state of stress. The effect of coatings on the severity of fretting is the focus of this paper. Results obtained for both hard and soft coatings are ...

  20. Coatings Technology Integration Office (CTIO)

    Data.gov (United States)

    Federal Laboratory Consortium — CTIO serves as the Air Force's central resource for aircraft coating systems and their applications. CTIO's primary objectives are pollution prevention and improved...

  1. Corrosion behavior of duplex coatings

    Directory of Open Access Journals (Sweden)

    K. Raghu Ram Mohan Reddy

    2016-07-01

    Full Text Available The titanium alloys are used in defense, aerospace, automobile, chemical plants and biomedical applications due to their very high strength and lightweight properties. However, corrosion is a life-limiting factor when Ti alloys are exposed to different chemical environments at high temperatures. In the present paper, duplex NiCrAlY/WC–Co coating is coated onto Ti6Al4V substrate to investigate the corrosion behavior of both coated samples and the substrate. The duplex coating was performed with NiCrAlY as the intermediate coat of 200 μm thickness deposited by HVOF process and WC–Co ceramic top coat with varying thicknesses of 250 μm, 350 μm and 450 μm deposited by DS process. Potentiodynamic polarization tests were employed to investigate the corrosion performance of duplex coated samples and substrate in Ringer’s solution at 37 °C and pH value was set to 5.7. Finally the results reveal that 350 μm thick coated samples showed highest corrosion resistance compared to 250 μm thick samples as well as bare substrate. However, the 450 μm thick coated sample showed poor corrosion resistance compared to the substrate. The scale formed on the samples upon corrosion was characterized by using SEM analysis to understand the degree of corrosion behavior.

  2. Electrochemically switchable polypyrrole coated membranes

    Energy Technology Data Exchange (ETDEWEB)

    Weidlich, Claudia, E-mail: weidlich@dechema.d [DECHEMA e.V., Karl-Winnacker-Institut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany); Mangold, Klaus-Michael [DECHEMA e.V., Karl-Winnacker-Institut, Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany)

    2011-04-01

    A method for coating membranes with polypyrrole (PPy) has been developed. Different membranes, such as microfiltration as well as ion exchanger membranes have been coated with PPy to yield electrical conductivity of the membranes. The coated membranes have been investigated by cyclic voltammetry and scanning electron microscopy and their permeability and permselectivity have been tested. The results show that PPy can be tailored as cation or anion exchanger and its porosity can be controlled to avoid any impairment of the membrane by the polymer layer. These PPy coated membranes can be applied as electrochemically switchable, functionalised membranes with controllabel and variable separation properties.

  3. Conduit Coating Abrasion Testing

    Science.gov (United States)

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  4. Microplasma sprayed hydroxyapatite coatings

    CERN Document Server

    Dey, Arjun

    2015-01-01

    ""This unique book on development of microplasma sprayed HAp coating has been organized in a very compact yet comprehensive manner. This book also highlights the horizons of future research that invites the attention of global community, particularly those in bio-medical materials and bio-medical engineering field. This book will surely act as a very useful reference material for both graduate/post-graduate students and researchers in the field of biomedical, orthopedic and manufacturing engineering and research. I truly believ that this is the first ever effort which covers almost all the

  5. Durable Hybrid Coatings

    Science.gov (United States)

    2007-10-01

    rich primers at 32% and 42% PVC. PVC Epon 828 (g) Epicure 2353 (g) MEK (g) Mg and Mg alloy Pigments (g) 3820 AM60 AZ91B LNR96 AM503 AZG...vol. ratio. Epon 1001-CX-75 is an epoxide containing 25 wt.% MIBK/xylene (vol. ratio 65/35) solvent mixture, and Epicure 3140 is a solventless...μm. Table 1. Formulation of Mg-rich Primer Coating Ingredients Weight, g Epon 1001-CX-75 67 111 Epicure 3140 9.5 Mg powder 95 Aerosil® R974 1

  6. Multifunctional Ceramic Nanostructured Coatings

    Science.gov (United States)

    2010-12-01

    Stansky D.V., Petrznik M.I., Levashov E.A., Mavrin B.N. // Surf. Coat. Tech. -2007.-V.201.- P . 6143-6147. 7. Kauffmann F., Dehm G., Schier V...5a. CONTRACT NUMBER STCU Registration No: P -253 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Dr. Anatolij Tarasovich Pugachov...lead to the increase in crystalline lattice rigidness, hardness, melting temperature and oxidation resistance in Me2B→MeB→ MeB2 line [13]. Boron p

  7. Monitoring of tablet coating processes with colored coatings.

    Science.gov (United States)

    Barimani, Shirin; Kleinebudde, Peter

    2018-02-01

    Endpoints of coating processes for colored tablets were determined using in-line Raman spectroscopy. Coatings were performed with six commercially available formulations of pink, yellow, red, beige, green and blue color. The coatings were comprising pigments and/or dyes, some causing fluorescence and interfering the Raman signal. Using non-contact optics, a Raman probe was used as process analytical technology (PAT) tool, and acquired spectra were correlated to the sprayed mass of aqueous coating suspension. Process endpoints were determined using univariate (UV) data analysis and three multivariate analysis methods, namely Projection to Latent Structures (PLS)-regression, Science-Based Calibration (SBC) and Multivariate Curve Resolution (MCR). The methods were compared regarding model performance parameters. The endpoints of all coating experiments could be predicted until a total coating time of 50min corresponding to coating thicknesses between 21 and 38µm, depending on the density of the coat formulation. With the exception of SBC, all calibration methods resulted in R 2 values higher than 0.9. Additionally, the methods were evaluated regarding their capability for in-line process monitoring. For each color, at least two methods were feasible to do this. Overall, PLS-regression led to best model performance parameters. Copyright © 2017 Elsevier B.V. All rights reserved.

  8. Superheating in coated niobium

    Science.gov (United States)

    Junginger, T.; Wasserman, W.; Laxdal, R. E.

    2017-12-01

    Using muon spin rotation it is shown that the field of first flux penetration {H}{entry} in Nb is enhanced by about 30% if coated with an overlayer of Nb3Sn or MgB2. This is consistent with an increase from the lower critical magnetic field {H}{{c}1} up to the superheating field {H}{sh} of the Nb substrate. In the experiments presented here coatings of Nb3Sn and MgB2 with a thickness between 50 and 2000 nm have been tested. {H}{entry} does not depend on material or thickness. This suggests that the energy barrier at the boundary between the two materials prevents flux entry up to {H}{sh} of the substrate. A mechanism consistent with these findings is that the proximity effect recovers the stability of the energy barrier for flux penetration, which is suppressed by defects for uncoated samples. Additionally, a low temperature baked Nb sample has been tested. Here a 6% increase of {H}{entry} was found, also pushing {H}{entry} beyond {H}{{c}1}.

  9. Federal Highway Administration 100-year coating study.

    Science.gov (United States)

    2012-11-01

    The Federal Highway Administration 100-Year Coating Study was initiated in August 2009 to search for durable : coating systems at a reasonable cost. The objective of the study was to identify and evaluate coating materials that can : provide 100 year...

  10. Intumescent coatings under fast heating

    DEFF Research Database (Denmark)

    Nørgaard, Kristian Petersen; Dam-Johansen, Kim; Català, Pere

    2012-01-01

    Intumescent coatings are widely used to delay or minimise the destructive effects of fire. They are usually tested under conditions that simulate the relatively slow build-up of heat in a normal fire. Here, the effects of damage during a fire causing sudden heating of the coating were studied....

  11. Westinghouse thermal barrier coatings development

    Energy Technology Data Exchange (ETDEWEB)

    Goedjen, J.G.; Wagner, G. [Westinghouse Electric Corp., Orlando, FL (United States)

    1995-10-01

    Westinghouse, in conjunction with the Department of Energy and Oak Ridge National Laboratory, has embarked upon a program for the development of advanced thermal barrier coatings for industrial gas turbines. Development of thermal barrier coatings (TBC`s) for industrial gas turbines has relied heavily on the transfer of technology from the aerospace industry. Significant differences in the time/temperature/stress duty cycles exist between these two coating applications. Coating systems which perform well in aerospace applications may not been optimized to meet power generation performance requirements. This program will focus on development of TBC`s to meet the specific needs of power generation applications. The program is directed at developing a state-of-the-art coating system with a minimum coating life of 25,000 hours at service temperatures required to meet increasing operating efficiency goals. Westinghouse has assembled a team of university and industry leaders to accomplish this goal. Westinghouse will coordinate the efforts of all program participants. Chromalloy Turbine Technologies, Inc. and Sermatech International, Inc. will be responsible for bond coat and TBC deposition technology. Praxair Specialty Powders, Inc. will be responsible for the fabrication of all bond coat and ceramic powders for the program. Southwest Research Institute will head the life prediction modelling effort; they will also be involved in coordinating nondestructive evaluation (NDE) efforts. Process modelling will be provided by the University of Arizona.

  12. Lignin based controlled release coatings

    NARCIS (Netherlands)

    Mulder, W.J.; Gosselink, R.J.A.; Vingerhoeds, M.H.; Harmsen, P.F.H.; Eastham, D.

    2011-01-01

    Urea is a commonly used fertilizer. Due to its high water-solubility, misuse easily leads to excess nitrogen levels in the soil. The aim of this research was to develop an economically feasible and biodegradable slow-release coating for urea. For this purpose, lignin was selected as coating

  13. External coating of colonic anastomoses

    DEFF Research Database (Denmark)

    Pommergaard, Hans-Christian; Achiam, Michael Patrick; Rosenberg, Jacob

    2012-01-01

    Colon anastomotic leakage remains both a frequent and serious complication in gastrointestinal surgery. External coating of colonic anastomoses has been proposed as a means to lower the rate of this complication. The aim of this review was to evaluate existing studies on external coating of colonic...

  14. Pack cementation coatings for alloys

    Energy Technology Data Exchange (ETDEWEB)

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States)

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  15. Rapidly curable electrically conductive clear coatings

    Energy Technology Data Exchange (ETDEWEB)

    Bowman, Mark P.; Anderson, Lawrence G.; Post, Gordon L.

    2018-01-16

    Rapidly curable electrically conductive clear coatings are applied to substrates. The electrically conductive clear coating includes to clear layer having a resinous binder with ultrafine non-stoichiometric tungsten oxide particles dispersed therein. The clear coating may be rapidly cured by subjecting the coating to infrared radiation that heats the tungsten oxide particles and surrounding resinous binder. Localized heating increases the temperature of the coating to thereby thermally cure the coating, while avoiding unwanted heating of the underlying substrate.

  16. Functional Plasma-Deposited Coatings

    Directory of Open Access Journals (Sweden)

    Mykhaylo Pashechko

    2017-12-01

    Full Text Available The paper focuses on the problem of low adhesion of plasma sprayed coatings to the substrate. The subsequent laser treatment modes and their influence on the coating-substrate interface were studied. This allows to decrease the level of metstability of the coating, thus decreasing its hardness down to 11-12 GPa on the surface and to about 9 GPa on depth of 400 µm. The redistribution of alloying elements through solid and liquid diffusion improves mechanical properties and rises the adhesion up to 450 MPa after remelting and up to 90-110 MPa after laser-aided thermal cycling. At he same time, remelting of coating helps to decrease its porosity down to 1%. Obtained complex of properties also allows to improve wear resistance of coatings and to decrease friction factor.

  17. Foundry Coating Technology: A Review

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2011-01-01

    The importance of foundry coating in improving the surface quality of castings cannot be over emphasized. The appli-cation of mould and core washes creates a high thermal integrity barrier between the metal and the mould resulting in the reduction of the thermal shock experienced by the sand system....... These thermal shock leads to series of surface de-fects such as veining/finning, metal penetration, burn-on/in, scab, rat tail, erosion etc. The use of coatings reduces the tendency of occurrence of these defects. However, the understanding of the coating, its components, characteristics and mechanism of action...... is important. In this review, a detailed description of these topics and examples are provided where necessary. A potential area of research in foundry coating development, using sol-gel process is suggested. The application of sol-gel technology in the development of foundry coatings is a novel approach....

  18. Multilayer Microlaminated Ceramic Thermal Barrier Coating

    National Research Council Canada - National Science Library

    Yu, Charles

    1997-01-01

    .... Both thermal and mechanical characteristics of the coatings can be potentially optimized, and the coating will be more tolerant towards strain damage, have better thermal insulation and provide...

  19. Coatings to prevent frost

    DEFF Research Database (Denmark)

    Lusada, Ricardo; Holberg, Stefan; Bennedsen, Jeanette Marianne Dalgaard

    2016-01-01

    at temperatures just below 0°C, for example at −4°C, is low. Freezing of a single drop on aluminum leads, however, to instant freezing of the complete surface. On hydrophobic coatings, such a freezing drop is isolated; the frozen area grows slowly. At −4°C surface temperature in a +12°C/90% relative humidity...... environment, on surfaces providing a water contact angle hysteresis of about 10° and receding water contact angles higher than 90°, a rate for the growth of the average radius of the frozen area of about 2 µm/s was observed. Submitting the surface to an airflow of 1 m/s led to faster frost spreading in flow...

  20. Nature Inspired Surface Coatings

    Science.gov (United States)

    Rubner, Michael

    2011-04-01

    Materials Scientists more and more are looking to nature for clues on how to create highly functional surface coatings with exceptional properties. The fog harvesting capabilities of the Namib Desert beetle, the beautiful iridescent colors of the hummingbird, and the super water repellant abilities of the Lotus leaf are but a few examples of the amazing properties developed over many years in the natural world. Nature also makes extensive use of the pH-dependent behavior of weak functional groups such as carboxylic acid and amine functional groups. This presentation will explore synthetic mimics to the nano- and microstructures responsible for these fascinating properties. For example, we have demonstrated a pH-induced porosity transition that can be used to create porous films with pore sizes that are tunable from the nanometer scale to the multiple micron scale. The pores of these films, either nano- or micropores, can be reversibly opened and closed by changes in solution pH. The ability to engineer pH-gated porosity transitions in heterostructured thin films has led to the demonstration of broadband anti-reflection coatings that mimic the anti-reflection properties of the moth eye and pH-tunable Bragg reflectors with a structure and function similar to that found in hummingbird wings and the Longhorn beetle. In addition, the highly textured honeycomb-like surfaces created by the formation of micron-scale pores are ideally suited for the creation of superhydrophobic surfaces that mimic the behavior of the self-cleaning lotus leaf. The development of synthetic "backbacks" on immune system cells that may one day ferry drugs to disease sites will also be discussed.

  1. Avian Egg and Egg Coat.

    Science.gov (United States)

    Okumura, Hiroki

    2017-01-01

    An ovulated egg of vertebrates is surrounded by unique extracellular matrix, the egg coat or zona pellucida, playing important roles in fertilization and early development. The vertebrate egg coat is composed of two to six zona pellucida (ZP) glycoproteins that are characterized by the evolutionarily conserved ZP-domain module and classified into six subfamilies based on phylogenetic analyses. Interestingly, investigations of biochemical and functional features of the ZP glycoproteins show that the roles of each ZP-glycoprotein family member in the egg-coat formation and the egg-sperm interactions seemingly vary across vertebrates. This might be one reason why comprehensive understandings of the molecular basis of either architecture or physiological functions of egg coat still remain elusive despite more than 3 decades of intensive investigations. In this chapter, an overview of avian egg focusing on the oogenesis are provided in the first section, and unique features of avian egg coat, i.e., perivitelline layer, including the morphology, biogenesis pathway, and physiological functions are discussed mainly on chicken and quail in terms of the characteristics of ZP glycoproteins in the following sections. In addition, these features of avian egg coat are compared to mammalian zona pellucida, from the viewpoint that the structural and functional varieties of ZP glycoproteins might be associated with the evolutionary adaptation to their reproductive strategies. By comparing the egg coat of birds and mammals whose reproductive strategies are largely different, new insights into the molecular mechanisms of vertebrate egg-sperm interactions might be provided.

  2. Integrated Glass Coating Manufacturing Line

    Energy Technology Data Exchange (ETDEWEB)

    Brophy, Brenor [Enki Technology Inc., San Jose, CA (United States)

    2015-09-30

    This project aims to enable US module manufacturers to coat glass with Enki’s state of the art tunable functionalized AR coatings at the lowest possible cost and highest possible performance by encapsulating Enki’s coating process in an integrated tool that facilitates effective process improvement through metrology and data analysis for greater quality and performance while reducing footprint, operating and capital costs. The Phase 1 objective was a fully designed manufacturing line, including fully specified equipment ready for issue of purchase requisitions; a detailed economic justification based on market prices at the end of Phase 1 and projected manufacturing costs and a detailed deployment plan for the equipment.

  3. Laser-based coatings removal

    Energy Technology Data Exchange (ETDEWEB)

    Freiwald, J.G.; Freiwald, D.A. [F2 Associates, Inc., Albuquerque, NM (United States)

    1995-10-01

    Over the years as building and equipment surfaces became contaminated with low levels of uranium or plutonium dust, coats of paint were applied to stabilize the contaminants in place. Most of the earlier paint used was lead-based paint. More recently, various non-lead-based paints, such as two-part epoxy, are used. For D&D (decontamination and decommissioning), it is desirable to remove the paints or other coatings rather than having to tear down and dispose of the entire building. This report describes the use of pulse-repetetion laser systems for the removal of paints and coatings.

  4. Hex Chrome Free Coatings for Electronics Overview

    Science.gov (United States)

    Kessel, Kurt

    2013-01-01

    The overall objective of the Hex Chrome Free Coatings for Electronics project is to evaluate and test pretreatment coating systems not containing hexavalent chrome in avionics and electronics housing applications. This objective will be accomplished by testing strong performing coating systems from prior NASA and DoD testing or new coating systems as determined by the stakeholders.

  5. Protective coatings for commercial particulates

    DEFF Research Database (Denmark)

    Kindl, B.; Teng, Y.H.; Liu, Y.L.

    1994-01-01

    SiC/Al composites are in large-scale production with Al-Si alloy matrices. The same composites with pure Al or low Si matrices need diffusion barriers on the SiC reinforcement to control the interfacial reaction. The present paper describes various approaches taken to obtain protective coatings...... of alumina and zirconia on SiC particulates by sol-gel techniques. Aqueous and organic precursors have been used. The extent of the reaction, i.e., the Si and Al4C3 content in the matrix, was determined by differential thermal analysis and X-ray diffraction. The reaction rates of some coated particulates...... in liquid Al are decreased by as much as one order of magnitude during the first 15 min of immersion. Pretreatments of the SiC surface, the composition and thickness of the coating interphase and heat treatments of the coated materials have been studied, and are discussed in relation to their effect...

  6. Cementless Hydroxyapatite Coated Hip Prostheses

    Science.gov (United States)

    Herrera, Antonio; Mateo, Jesús; Gil-Albarova, Jorge; Lobo-Escolar, Antonio; Ibarz, Elena; Gabarre, Sergio; Más, Yolanda

    2015-01-01

    More than twenty years ago, hydroxyapatite (HA), calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality. PMID:25802848

  7. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  8. Cementless Hydroxyapatite Coated Hip Prostheses

    Directory of Open Access Journals (Sweden)

    Antonio Herrera

    2015-01-01

    Full Text Available More than twenty years ago, hydroxyapatite (HA, calcium phosphate ceramics, was introduced as a coating for cementless hip prostheses. The choice of this ceramic is due to its composition being similar to organic apatite bone crystals. This ceramic is biocompatible, bioactive, and osteoconductive. These qualities facilitate the primary stability and osseointegration of implants. Our surgical experience includes the implantation of more than 4,000 cementless hydroxyapatite coated hip prostheses since 1990. The models implanted are coated with HA in the acetabulum and in the metaphyseal area of the stem. The results corresponding to survival and stability of implants were very satisfactory in the long-term. From our experience, HA-coated hip implants are a reliable alternative which can achieve long term survival, provided that certain requirements are met: good design selection, sound choice of bearing surfaces based on patient life expectancy, meticulous surgical technique, and indications based on adequate bone quality.

  9. Positron studies of polymeric coatings

    Energy Technology Data Exchange (ETDEWEB)

    Jean, Y.C. E-mail: jeany@umkc.edu; Mallon, P.E.; Zhang, R.; Chen Hongmin; Li Ying; Zhang Junjie; Wu, Y.C.; Sandreczki, T.C.; Suzuki, R.; Ohdaira, T.; Gu, X.; Nguyen, T

    2003-11-01

    In complicated coating systems, positrons have shown sensitivity in detecting the early stage of deterioration due to weathering, specially, in probing a specific location or depth of coatings from the surface through interfaces and the bulk. Existing extensive experimental positron data show that positron annihilation signals respond quantitatively to the deterioration process due to weathering. Now it is possible to detect the very early stage of coating deterioration at the atomic and molecular scale by using positrons, typically in days as compared to years by conventional methods. This paper summarizes recent positron studies in polymeric coatings. Correlations between positron data and a variety of chemical, physical and engineering data from ESR, AFM, cross-link density, gloss, and cyclic loading are presented.

  10. Method of measuring metal coating adhesion

    Science.gov (United States)

    Roper, J.R.

    A method for measuring metal coating adhesion to a substrate material comprising the steps of preparing a test coupon of substrate material having the metal coating applied to one surface thereof, applying a second metal coating of gold or silver to opposite surfaces of the test coupon by hot hollow cathode process, applying a coating to one end of each of two pulling rod members, joining the coated ends of the pulling rod members to said opposite coated surfaces of the test coupon by a solid state bonding technique and finally applying instrumented static tensile loading to the pulling rod members until fracture of the metal coating adhesion to the substrate material occurs.

  11. Coating of silicon pore optics

    DEFF Research Database (Denmark)

    Cooper-Jensen, Carsten P.; Ackermann, M.; Christensen, Finn Erland

    2009-01-01

    For the International X-ray observatory (IXO), a mirror module with an effective area of 3 m2 at 1.25 keV and at least 0.65 m2 at 6 keV has to be realized. To achieve this goal, coated silicon pore optics has been developed over the last years. One of the challenges is to coat the Si plates...

  12. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  13. Electrically conductive polymer concrete coatings

    Science.gov (United States)

    Fontana, Jack J.; Elling, David; Reams, Walter

    1990-01-01

    A sprayable electrically conductive polymer concrete coating for vertical d overhead applications is described. The coating is permeable yet has low electrical resistivity (strength to concrete substrates, and good weatherability. A preferred formulation contains about 60 wt % calcined coke breeze, 40 wt % vinyl ester with 3.5 wt % modified bentonite clay. Such formulations apply evenly and provide enough rigidity for vertical or overhead structures so there is no drip or sag.

  14. Evaluation of Manganese Phosphate Coatings.

    Science.gov (United States)

    1984-02-01

    D-AiD9 434 EVALUATION OF MANGANESE PHOSPHATE COTINGS(I) ARMY v/1 ARMAMENT RESEARCH R D DEVELO MENT CENTER IdATERYL lET NY I LARGE CALIBER WEAPON...5Y IIARS 163 TECHNICAL REPORT ARLCB-TR- 64003 EVALUATION OF MANGANESE PHOSPHATE COATINGS R. A. FARRARA FEBRUARY 1984 N US ARMY ARMAMENT RESEARCH AND...84003 _____________ 4. TTLE and -bitle)5. TYPE OF REPORT & PERIOD COVERED EVALUATION OF MANGANESE PHOSPHATE COATINGS Final 6. PERFORMING ORG. REPORT

  15. Coated substrate apparatus and method

    Energy Technology Data Exchange (ETDEWEB)

    Bao, Zhenan; Diao, Ying; Mannsfeld, Stefan Christian Bernhardt; Tee, Chee-Keong; Becerril-Garcia, Hector A.; Zhou, Yan

    2018-01-09

    A coated substrate is formed with aligned objects such as small molecules, macromolecules and nanoscale particulates, such as inorganic, organic or inorganic/organic hybrid materials. In accordance with one or more embodiments, an apparatus or method involves an applicator having at least one surface patterned with protruded or indented features, and a coated substrate including a solution-based layer of objects having features and morphology attributes arranged as a function of the protruded or indented features.

  16. Silicone nanocomposite coatings for fabrics

    Science.gov (United States)

    Eberts, Kenneth (Inventor); Lee, Stein S. (Inventor); Singhal, Amit (Inventor); Ou, Runqing (Inventor)

    2011-01-01

    A silicone based coating for fabrics utilizing dual nanocomposite fillers providing enhanced mechanical and thermal properties to the silicone base. The first filler includes nanoclusters of polydimethylsiloxane (PDMS) and a metal oxide and a second filler of exfoliated clay nanoparticles. The coating is particularly suitable for inflatable fabrics used in several space, military, and consumer applications, including airbags, parachutes, rafts, boat sails, and inflatable shelters.

  17. Material Science Smart Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rubinstein, A. I. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Sabirianov, R. F. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Namavar, Fereydoon [Univ. of Nebraska Medical Center, Omaha, NE (United States)

    2014-07-01

    The contribution of electrostatic interactions to the free energy of binding between model protein and a ceramic implant surface in the aqueous solvent, considered in the framework of the nonlocal electrostatic model, is calculated as a function of the implant low-frequency dielectric constant. We show that the existence of a dynamically ordered (low-dielectric) interfacial solvent layer at the protein-solvent and ceramic-solvent interface markedly increases charging energy of the protein and ceramic implant, and consequently makes the electrostatic contribution to the protein-ceramic binding energy more favorable (attractive). Our analysis shows that the corresponding electrostatic energy between protein and oxide ceramics depends nonmonotonically on the dielectric constant of ceramic, εC. Obtained results indicate that protein can attract electrostatically to the surface if ceramic material has a moderate εC below or about 35 (in particularly ZrO2 or Ta2O5). This is in contrast to classical (local) consideration of the solvent, which demonstrates an unfavorable electrostatic interaction of protein with typical metal oxide ceramic materials (εC>10). Thus, a solid implant coated by combining oxide ceramic with a reduced dielectric constant can be beneficial to strengthen the electrostatic binding of the protein-implant complex.

  18. Graphene: corrosion-inhibiting coating.

    Science.gov (United States)

    Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

    2012-02-28

    We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

  19. Spray-Deposited Superconductor/Polymer Coatings

    Science.gov (United States)

    Wise, Stephanie A.; Tran, Sang Q.; Hooker, Matthew W.

    1993-01-01

    Coatings that exhibit the Meissner effect formed at relatively low temperature. High-temperature-superconductor/polymer coatings that exhibit Meissner effect deposited onto components in variety of shapes and materials. Simple, readily available equipment needed in coating process, mean coatings produced economically. Coatings used to keep magnetic fields away from electronic circuits in such cryogenic applications as magnetic resonance imaging and detection of infrared, and in magnetic suspensions to provide levitation and/or damping of vibrations.

  20. Switchable antifouling coatings and uses thereof

    Energy Technology Data Exchange (ETDEWEB)

    Denton, Michele L. Baca; Dirk, Shawn M.; Johnson, Ross Stefan

    2017-02-28

    The present invention relates to antifouling coatings capable of being switched by using heat or ultraviolet light. Prior to switching, the coating includes an onium cation component having antimicrobial and antibacterial properties. Upon switching, the coating is converted to a conjugated polymer state, and the cationic component is released with any adsorbed biofilm layer. Thus, the coatings herein have switchable and releasable properties. Methods of making and using such coatings are also described.

  1. Polyester based hybrid organic coatings

    Science.gov (United States)

    Wang, Xiaojiang

    Polyesters are a class of polymers widely used in organic coatings applications. In this work, four types of organic coatings based on polyester polyols were prepared: UV-curable polyester/poly(meth)acrylate coatings, thermal curable polyester polyurethane-urea coatings, thermal curable non-isocyanate polyurethane coatings, and UV-curable non-isocyanate polyurethane coatings. Polyester/poly(meth)acrylate block copolymers are synthesized using a combination of polycondensation and Atom-Transfer Radical Polymerization (ATRP). All block copolymers are characterized by means of Nuclear Magnetic Resonance (NMR) and Gel Permeation Chromatography (GPC). In the case of unsaturated-polyester-based block copolymers the main chain double bond in the polyester backbone remains almost unaffected during ATRP. The unsaturated block copolymers are crosslinkable and can form networks upon photo-irradiation in the presence of a suitable photoinitiator. These copolymers might be interesting candidates for coatings with better overall properties than those based on neat polyesters. Thermal curable polyester polyol based Polyurethane-Urea (PUU) coatings were formulated using Partially Blocked HDI isocyanurate (PBH), Isophorone Diamine (IPDA), and polyester polyol. As a comparison, the polyurethane coatings (PU) without adding IPDA were also prepared. The mechanical and viscoelastic properties of the PUU and PU coating were investigated by using tensile test and Dynamic Mechanical Thermal Analyzer (DMTA). It was found that PUU coating exhibited higher crosslink density, Tg, tensile modulus and strength than the corresponding PU coating. Thermal curable non-isocyanate polyurethane coatings were prepared by using polyamine and cyclic carbonate terminated polyester. Cyclic carbonate terminated polyester was synthesized from the reaction of the carbon dioxide and epoxidized polyester which was prepared from the polyester polyol. The properties of the epoxidized and cyclic carbonate

  2. Coatings and Tints of Spectacle Lenses

    Directory of Open Access Journals (Sweden)

    H. Zeki Büyükyıldız

    2012-10-01

    Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

  3. Thin Coating of Microporous Organic Network Makes a Big Difference: Sustainability Issue of Ni Electrodes on the PET Textile for Flexible Lithium-Ion Batteries.

    Science.gov (United States)

    Kang, Chang Wan; Choi, Jaewon; Ko, Yoon-Joo; Lee, Sang Moon; Kim, Hae Jin; Kim, Jong Pil; Son, Seung Uk

    2017-10-25

    Poly(ethylene terephthalate) fibers (PET-Fs) were coated with microporous organic networks (MONs) by the Sonogashira coupling of tetra(4-ethynylphenyl)methane with 1,4-diiodobenzene. Ni was deposited on the PET-F@MON via electroless deposition. Interestingly, although Ni on the PET-F showed a sharp decrease in conductivity in repeated bending tests, the PET-F@MON@Ni showed excellent retention of conductivity. We suggest that thin MON layers play roles of an efficient binder for Ni attachment to fibers and a structural buffer for the relaxation of bending strain. The positive effect of MON was supported by scanning electron microscopy studies of the PET-F@Ni or PET-F@MON@Ni retrieved after 2000 bending numbers. Although Ni on the PET-F showed severe detachment after bending tests, PET-F@MON@Ni retained the original morphologies. The pouch cells of lithium-ion batteries fabricated using PET-F@MON@Ni as the current collectors showed excellent performance against bending.

  4. Spacecraft thermal control coatings

    Science.gov (United States)

    Guillaumon, Jean-Claude; Paillous, Alain

    1992-01-01

    The Experiment AO 138-6 was located on the trailing edge of the Long Duration Exposure Facility as part of the French Cooperative Payload (FRECOPA) Experiment. It was purely passive in nature: material specimens 2 x 2 cm, independently mounted in sample-holders, with their surface in the same reference plane, were exposed to space. Thirty samples were set in a vacuum-tight canister which was opened in space a few days after LDEF deployment and closed while still in orbit ten months later; twenty-four samples were directly exposed to space for the total flight duration (preflight handling, shuttle bay environment, separation from shuttle, shuttle environment, LEO environment, docking, descent, transfer to KSC). Materials included paints (conductive or nonconductive), SSM's, polymeric films, surface coatings, composite materials, and metals. After sample retrieving, inspection and measurements were carried out in atmospheric laboratory conditions on each sample: observation with binocular lenses and scanning electron microscopy, spectral relectance and transmittance using an integrating sphere in the wavelength range 280-2300 nm, emissivity by the means of a Gier & Dunkle portable reflectometer, electron spectroscopy for chemical analysis-x-ray photoelectron spectroscopy (ESCA-XPS), and Rutherford backscattering spectroscopy (RBS) measurements on some selected samples. The results obtained from flight were compared to laboratory data obtained in UV-irradiation tests when these data were available. As a general statement a good spectral concordance is observed for all samples not in the canister so long as air recoveries are taken into account. For one material, the degradation is more important for the sample in the canister than for those of the same material mounted at the surface of the tray; for most samples in the canister the degradation is slightly higher than the one which can be predicted from laboratory standard irradiations. Contamination problems having

  5. Development of the M2A1 Container Coatings ECP

    Science.gov (United States)

    2010-02-11

    52891 Acrylic E-Coat Urethane Powder Results APPLICATION Low End One-Coat Dip Enamel High End One-Coat Electrocoat High End One-Coat Top Coat Cure...Properties Data MIL-E-52891 Acrylic E-Coat Urethane Powder Results APPLICATION Low End One-Coat Dip Enamel High End One-Coat Electrocoat High End One-Coat...To complete a finishing cost analysis for painting ammunition containers. Compare equipment, layout and operating costs for Electrocoat and powder

  6. Ion Beam Sputtered Coatings of Bioglass

    Science.gov (United States)

    Hench, Larry L.; Wilson, J.; Ruzakowski, Patricia Henrietta Anne

    1982-01-01

    The ion beam sputtering technique available at the NASA-Lewis was used to apply coatings of bioglass to ceramic, metallic, and polymeric substrates. Experiments in vivo and in vitro described investigate these coatings. Some degree of substrate masking was obtained in all samples although stability and reactivity equivalent to bulk bioglass was not observed in all coated samples. Some degree of stability was seen in all coated samples that were reacted in vitro. Both metallic and ceramic substrates coated in this manner failed to show significantly improved coatings over those obtained with existing techniques. Implantation of the coated ceramic substrate samples in bone gave no definite bonding as seen with bulk glass; however, partial and patchy bonding was seen. Polymeric substrates in these studies showed promise of success. The coatings applied were sufficient to mask the underlying reactive test surface and tissue adhesion of collagen to bioglass was seen. Hydrophilic, hydrophobic, charged, and uncharged polymeric surfaces were successfully coated.

  7. Kinetic regulation of coated vesicle secretion

    CERN Document Server

    Foret, Lionel

    2008-01-01

    The secretion of vesicles for intracellular transport often rely on the aggregation of specialized membrane-bound proteins into a coat able to curve cell membranes. The nucleation and growth of a protein coat is a kinetic process that competes with the energy-consuming turnover of coat components between the membrane and the cytosol. We propose a generic kinetic description of coat assembly and the formation of coated vesicles, and discuss its implication to the dynamics of COP vesicles that traffic within the Golgi and with the Endoplasmic Reticulum. We show that stationary coats of fixed area emerge from the competition between coat growth and the recycling of coat components, in a fashion resembling the treadmilling of cytoskeletal filaments. We further show that the turnover of coat components allows for a highly sensitive switching mechanism between a quiescent and a vesicle producing membrane, upon a slowing down of the exchange kinetics. We claim that the existence of this switching behaviour, also tri...

  8. Anodic-modified anticorrosive coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2011-01-01

    Full Text Available Steel machine parts are exposed to electrochemical corrosion. This applies to many environments including atmosphere, soil, water, and even various fertilizers. High-carbon steel and low-alloyed steel are not stable (in terms of thermo-dynamics, do not feature effective passivation, and even the corrosion products do not form a stable protection layer. As a result, special anti-corrosion protection is critical. In heavy-corrosion environment, paint systems containing Zn have proven to be very effective. Presented text describes verification of paint systems with high Zn content and compares them to galvanic Zn coatings. Steel samples with protective coatings have been tested in condensation chamber with neutral salt-spray. This way, corrosion resistance of Zn-rich paint systems and galvanic Zn coatings has been evaluated and compared. Galvanic Zn-coatings have shown complete decomposition during the chamber exposition. Thus, further testing was adopted for paint systems only with a special attention being paid to gradual degradation of anti-corrosion layer. Final part of the text lists reasons of coating degradation process and outlines possible solutions of the issue.

  9. Chromate conversion coatings and their current application

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2016-04-01

    Full Text Available This paper describes formation, composition and possible production technologies of application chromate coatings. Summation of common examples of applications of these coatings in corrosion protection of metals and alloys is provided. Individual chromate coatings are divided by their dominant anions either with CrVI or CrIII. Restrictions of chromate coatings with dominantly CrVI and related toxicity of hexavalent chromium is discussed in detail. In conclusion, examples of both chromium and other, alternative coatings are summed up. Application of these coatings as a protection for concrete hot-dip galvanized reinforcement is also reviewed.

  10. Self-Healing anticorrosive coatings

    DEFF Research Database (Denmark)

    Nesterova, Tatyana

    Self-healing anticorrosive coatings are multi-component so-called smart materials, which have been proposed as a way to long-lasting corrosion protection of steel structures. The presently most promising technology route is based on microcapsules, filled with active healing agents, and has been...... to capillary forces. The healing agents then start to react, form a polymer network, and =glue‘ the crack. The approach has been applied to development of an epoxy-based self-healing anticorrosive coating for above water heavy duty corrosion protection. Emphasis has been on investigation of practical issues...... associated with development and testing of this type of coating. A laboratory investigation, to identify the most suitable method for production of mechanically stable (filled with industrially relevant core materials) and forming a free-flowing powder upon drying microcapsules, has been performed. Four...

  11. Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

    Energy Technology Data Exchange (ETDEWEB)

    Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

    2015-03-01

    Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.

  12. Nano-Ceramic Coated Plastics

    Science.gov (United States)

    Cho, Junghyun

    2013-01-01

    Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to foods, which can generate odors, bad appearance, and/or color change. Nano-ceramic coatings can eliminate these drawbacks while still retaining the advantages of the plastic, since the coating only alters the surface of the plastic. The surface coating adds functionality to the plastics such as self-cleaning and disinfectant capabilities that result from a photocatalytic effect of certain ceramic systems. These ceramic coatings can also provide non-stick surfaces and higher temperature capabilities for the base plastics without resorting to ceramic or glass materials. Titanium dioxide (TiO2) and zinc oxide (ZnO) are the candidates for a nano-ceramic coating to deposit on the plastics or plastic films used in cookware and kitchenware. Both are wide-bandgap semiconductors (3.0 to 3.2 eV for TiO2 and 3.2 to 3.3 eV for ZnO), so they exhibit a photocatalytic property under ultraviolet (UV) light. This will lead to decomposition of organic compounds. Decomposed products can be easily washed off by water, so the use of detergents will be minimal. High-crystalline film with large surface area for the reaction is essential to guarantee good photocatalytic performance of these oxides. Low-temperature processing (plastics. One possible way of processing nanoceramic coatings at low temperatures (plastic materials (silicone, Teflon, PET, etc.) that can possess both photocatalytic oxide properties and flexible plastic properties. Processing cost is low and it does not require any expensive equipment investment. Processing can be scalable to current manufacturing infrastructure.

  13. Explosives detection using nanoporous coatings

    Science.gov (United States)

    Pina, María P.; Pellejero, Ismael; Urbiztondo, Miguel; Sesé, Javier; Santamaría, J.

    2011-06-01

    Zeolite-coated cantilevers provided with internal heating elements have been developed and used for the selective detection of nitroderivates, in particular o-nitrotoluene as an example of an explosive-related molecule. In particular, Co exchanged commercial BEA zeolites have been deployed of rectangular Si cantilevers by microdropping technique. In particular, two different strategies have been demonstrated to increase the zeolite modified cantilevers performance: the sensing coating and the operating temperature. As a result, o-nitrotoluene LOD values below 1 ppm are attained at room temperature conditions; whereas the interference of toluene at concentrations below 1000 ppm is completely suppressed by heating the cantilever.

  14. Testing Cadmium-Free Coatings

    Science.gov (United States)

    2011-08-30

    Metallic Platings • Zinc (Zn) • Nickel (Ni) • Zinc Nickel (ZnNi) • Tin Zinc (SnZn) “ Paint -like” Coatings • Zinc-Rich • Magnesium-Rich • Zinc Aluminum-Rich...None of these match all properties of Cd 6 OPSEC approved for public release Fastener Coating Issues Cont’d Siloxane/Polysiloxane  Silicate ...Polymer-based Zirconium-based These passivation chemistries do not match all properties of Cr6+ Either paint adhesion is reduced Or Corrosion protection

  15. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  16. Thick ceramic coating technique. Atsuniku ceramic coating gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Sata, N. (Government Industrial Reserach Institute, Tohoku, Sendai (Japan))

    1987-10-15

    This paper describes a thick ceramic coating technique that uses a reactive bonding process. This process coats interior of a metallic cylinder or surface of a metal having optional curvature with thick (2 mm to 3 mm) ceramics composed mainly of alumina. The process features easiness in coating and simplicity of the equipment. Reactive heat generated from thermit reaction melts iron and alumina as the reaction products, and produces molten ceramics which is cooled on the metal surface to deposit and solidify as a ceramics layer, thus completing the synthesis and the coating in one process. Its application fields would include reaction tubes, abrasive fluid tubes, and high-temperature fluid tubes that can utilize the ceramics' resistance to abrasion, corrosion and heat as well as heat insulation. The ceramics layer has a hardness of about Hv 1500 and porosity from 2 to 3%. The bonding strength between the substrate metal and the ceramics layer can achieve 10 MPa to 20 MPa as a result of surface oxidation treatment and cooling treatment given initially to prevent the outer wall temperature from rising. 2 figs.

  17. Durable Dust Repellent Coating for Metals Project

    Data.gov (United States)

    National Aeronautics and Space Administration — The Durable Dust Repellent Coating (DDRC) consists of nano-phase silica, titania, or other oxide coatings to repel dust in a vacuum environment over a wide range of...

  18. Aesthetic coatings for Wisconsin bridge components : [brief].

    Science.gov (United States)

    2014-03-01

    Over the past several years, the Wisconsin Department of Transportation (WisDOT) has : experienced performance-related issues with aesthetic and protective coatings used on : Wisconsin bridges. Public agencies make significant investments in coating ...

  19. Coated woven materials and method of preparation

    Science.gov (United States)

    McCreary, W.J.; Carroll, D.W.

    Coating of woven materials so that not only the outer surfaces are coated has been a problem. Now, a solution to that problem is by coating with materials, with metals or with pyrolytic carbon. Materials are deposited in Chemical Vapor Deposition (CND) reactions using a fluidized bed so that the porosity of the woven materials is retained and the tiny filaments which make up the strands which are woven (including inner as well as outer filaments) are substantially uniformly coated.

  20. Thermal barrier coating system having improved adhesion

    Science.gov (United States)

    Bill, R. C.; Sovey, J. S. (Inventor)

    1982-01-01

    The adherence between a ceramic thermal barrier coating and a metal bond coating is improved by ion sputtering a ceramic film on the bond cost. A ceramic thermal barrier coating is then plasma-sprayed onto this primer film. This improves the integrity and strength of the interface between the plasma-sprayed ceramic layer and metallic bond coat which insures stronger adherence between the metal and the ceramic.

  1. Fusion silicide coatings for tantalum alloys.

    Science.gov (United States)

    Warnock, R. V.; Stetson, A. R.

    1972-01-01

    Calculation of the performance of fusion silicide coatings under simulated atmospheric reentry conditions to a maximum temperature of 1810 K (2800 F). Both recently developed and commercially available coatings are included. Data are presented on oxidation rate with and without intentional defecting, the influence of the coatings on the ductile-brittle bend transition temperature, and the mechanical properties. Coatings appear capable of affording protection for at least 100 simulated cycles to 2600 F and 63 cycles to 2800 F.

  2. On air entrainment in coatings.

    Science.gov (United States)

    Simpkins, P G; Kuck, V J

    2003-07-15

    A series of experiments that clarify how air bubbles become entrained into coatings are described. The contact line dynamics at the air-liquid interface surrounding a fiber is characterized for a typical coating die operating under atmospheric and pressurized conditions. Glycerin and other viscous liquids are used to reveal that a critical fiber speed exists at which air entrainment begins. The observations confirm that the critical capillary number Ca(c) depends on the physical properties of the coating material, in the form of the Morton number. When the liquid supply is pressurized, the experiments show that adjusting the pressure can stabilize the displaced free surface interface at a prescribed location. Controlling the meniscus location in this way eliminates air entrainment. The threshold occurs when the applied pressure balances the shear exerted on the coating by the moving fiber. Using this approach it is possible to eliminate air entrainment and attain stable wetting at very large values of the capillary number, e.g., Ca congruent with 50.

  3. Terahertz antireflection coatings using metamaterials

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Hou-tong [Los Alamos National Laboratory; Zhou, Jiangfeng [Los Alamos National Laboratory; O' Hara, John F [Los Alamos National Laboratory; Azad, Abul K [Los Alamos National Laboratory; Chen, Frank [Los Alamos National Laboratory; Taylor, Antoinette J [Los Alamos National Laboratory

    2010-01-01

    We demonstrate terahertz metamaterial antireflection coatings (ARCs) that significantly reduce the reflection and enhance the transmission at an interface of dielectric media. They are able to operate over a wide range of incidence angles for both TM and TE polarizations. Experiments and finite-element simulations will be presented and discussed.

  4. Space stable thermal control coatings

    Science.gov (United States)

    Harada, Y.

    1977-01-01

    Efforts to develop an engineering paint were concentrated on inorganic silicate-bonded systems as opposed to the silicone coatings. The UV-vacuum stability of potassium silicate-Zn2TiO4 paints were shown to be quite good. Reflectance optimization of these systems is being studied by maximizing thickness and pigment to binder ratio.

  5. Moisture transport in coated plaster

    NARCIS (Netherlands)

    Goossens, E.L.J.; Van der Spoel, W.H.; Bancken, E.L.J.

    2001-01-01

    In the framework of the research project: 'Water balance of water-borne paint systems on plaster substrates in relation to fungal growth', a study is carried out to moisture transport mechanisms in coated gypsum plaster. In this contribution, the set-up of the study is described. Besides a

  6. Polymer-coated quantum dots

    NARCIS (Netherlands)

    Tomczak, N.; Liu, Rongrong; Vancso, Gyula J.

    2013-01-01

    Quantum Dots (QDs) are semiconductor nanocrystals with distinct photophysical properties finding applications in biology, biosensing, and optoelectronics. Polymeric coatings of QDs are used primarily to provide long-term colloidal stability to QDs dispersed in solutions and also as a source of

  7. Industrial Coatings at Extreme Conditions

    DEFF Research Database (Denmark)

    Subramanian, Srinath; Pérez Hornero, Clara; Pedersen, Lars Thorslund

    With the gradual depletion of oil wells operable at relatively lower temperatures and pressures, the upstream oil industry relies on High Pressure High Temperature (HPHT) wells to source crude oil and gas. HPHT well extraction and processing require anticorrosive coatings applied on substrates...

  8. Insulator coating for high temperature alloys method for producing insulator coating for high temperature alloys

    Science.gov (United States)

    Park, Jong Hee

    1998-01-01

    A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface. Lastly, the invention provides an electrically insulative coating comprising an underlying structural substrate coated with an oxide or nitride compound

  9. Absorptive coating for aluminum solar panels

    Science.gov (United States)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  10. Antireflective Coatings for Glass and Transparent Polymers

    NARCIS (Netherlands)

    Buskens, P.; Burghoorn, M.; Danho Mourad, M.C.; Vroon, Z.

    2016-01-01

    Antireflective coatings (ARCs) are applied to reduce surface reflections. We review coatings that reduce the reflection of the surface of the transparent substrates float glass, polyethylene terephthalate, poly(methyl methacrylate), and polycarbonate. Three main coating concepts exist to lower the

  11. Moisture in organic coatings - a review

    NARCIS (Netherlands)

    Wel, G.K. van der; Adan, O.C.G.

    1999-01-01

    A review is given on transport and equilibrium sorption of moisture in polymer films and organic coatings. Polymeric material forms the continuous phase of a coating and is therefore important for transport properties. Besides polymer, coatings consist of pigments and fillers and various additives,

  12. Thermal stability of phosphate coatings on steel

    OpenAIRE

    P. Pokorny; P. Szelag; Novak, M; L. Mastny; Brozek, V.

    2015-01-01

    The work was validated thermal stability of zinc, manganese and tri-cations phosphate coatings on steel, made from commercial phosphating bath type Pragofos. Thermogravimetric data dehydration of scholzite, phosphophylite and hureaulite coatings in the temperature range 160 °C – 400 °C define the conditions for applying paints with higher firing temperature or thermal spraying ceramic coatings.

  13. Applicability of coatings to control metal dusting

    NARCIS (Netherlands)

    Hermse, C.G.M.; Wortel, J.C. van

    2009-01-01

    We have performed a long term comparative study between five wrought and three centricast materials, both as-is, and in coated condition. Two commercially available coatings were applied to each different alloy. One coating was aluminum based with a chromium rich intermediate layer. The other

  14. Deposition and Investigation of Hydrophobic Coatings

    Directory of Open Access Journals (Sweden)

    Safonov Aleksey

    2015-01-01

    Full Text Available The fluoropolymer coatings of different morphologies are deposited by the HWCVD (Hot Wire CVD method. The effect of activator filament temperature on the structure of fluoropolymer coating is shown. The results of studying the hydrophobic fluoropolymer coatings with different structures, deposited by the HWCVD method, are presented.

  15. Thermal stability of phosphate coatings on steel

    Directory of Open Access Journals (Sweden)

    P. Pokorny

    2015-07-01

    Full Text Available The work was validated thermal stability of zinc, manganese and tri-cations phosphate coatings on steel, made from commercial phosphating bath type Pragofos. Thermogravimetric data dehydration of scholzite, phosphophylite and hureaulite coatings in the temperature range 160 °C – 400 °C define the conditions for applying paints with higher firing temperature or thermal spraying ceramic coatings.

  16. Zirconium influence on microstructure of aluminide coatings ...

    Indian Academy of Sciences (India)

    C) are protected by alumina coatings such as nickel aluminide. High temperature coatings based on β-NiAl intermatallic phase are extensively used to protect components against oxidation in gas turbine engines. However, aluminide coatings based on NiAl phase do not fulfil the requirements such as good adhesion of the.

  17. Multispectral Image Analysis for Astaxanthin Coating Classification

    DEFF Research Database (Denmark)

    Ljungqvist, Martin Georg; Ersbøll, Bjarne Kjær; Nielsen, Michael Engelbrecht

    2012-01-01

    Industrial quality inspection using image analysis on astaxanthin coating in aquaculture feed pellets is of great importance for automatic production control. The pellets were divided into two groups: one with pellets coated using synthetic astaxanthin in fish oil and the other with pellets coated...

  18. Microstructures, hardness and bioactivity of hydroxyapatite coatings

    CSIR Research Space (South Africa)

    Tlotleng, Monnamme

    2014-10-01

    Full Text Available spraying techniques are well founded. In this paper, HAP was coated on Ti–6Al–4V using direct laser melting (DLM) process. This process, unlike the traditional coating processes, is able to achieve coatings with good metallurgical bonding and little...

  19. Preparation of Metal Coatings on Steel Balls Using Mechanical Coating Technique and Its Process Analysis

    Directory of Open Access Journals (Sweden)

    Liang Hao

    2017-04-01

    Full Text Available We successfully applied mechanical coating technique to prepare Ti coatings on the substrates of steel balls and stainless steel balls. The prepared samples were analyzed by X-ray diffraction (XRD and scanning electron microscopy (SEM. The weight increase of the ball substrates and the average thickness of Ti coatings were also monitored. The results show that continuous Ti coatings were prepared at different revolution speeds after different durations. Higher revolution speed can accelerate the formation of continuous Ti coatings. Substrate hardness also markedly affected the formation of Ti coatings. Specifically, the substance with lower surface hardness was more suitable as the substrate on which to prepare Ti coatings. The substrate material plays a key role in the formation of Ti coatings. Specifically, Ti coatings formed more easily on metal/alloy balls than ceramic balls. The above conclusion can also be applied to other metal or alloy coatings on metal/alloy and ceramic substrates.

  20. Failure Mechanisms of the Coating/Metal Interface in Waterborne Coatings: The Effect of Bonding

    Directory of Open Access Journals (Sweden)

    Hongxia Wan

    2017-04-01

    Full Text Available Waterborne coating is the most popular type of coating, and improving its performance is a key point of research. Cathodic delamination is one of the major modes of failure for organic coatings. It refers to the weakening or loss of adhesion between the coating and substrate. Physical and chemical characteristics of coatings have been studied via scanning electron microscopy (SEM, atomic force microscopy (AFM, contact angle measurements, Fourier transform infrared spectroscopy (FTIR, and secondary ion mass spectrometry (SIMS. Early heterogeneous swelling at the metal-coating interface in non-defective coated metals was elucidated using frequency-dependent alternating-current scanning electrochemical microscopy. Two types of coatings (styrene-acrylic coating and terpolymer coating were compared. The effects of thickness, surface roughness, and chemical bonding on cathodic delamination were investigated.

  1. Failure Mechanisms of the Coating/Metal Interface in Waterborne Coatings: The Effect of Bonding.

    Science.gov (United States)

    Wan, Hongxia; Song, Dongdong; Li, Xiaogang; Zhang, Dawei; Gao, Jin; Du, Cuiwei

    2017-04-09

    Waterborne coating is the most popular type of coating, and improving its performance is a key point of research. Cathodic delamination is one of the major modes of failure for organic coatings. It refers to the weakening or loss of adhesion between the coating and substrate. Physical and chemical characteristics of coatings have been studied via scanning electron microscopy (SEM), atomic force microscopy (AFM), contact angle measurements, Fourier transform infrared spectroscopy (FTIR), and secondary ion mass spectrometry (SIMS). Early heterogeneous swelling at the metal-coating interface in non-defective coated metals was elucidated using frequency-dependent alternating-current scanning electrochemical microscopy. Two types of coatings (styrene-acrylic coating and terpolymer coating) were compared. The effects of thickness, surface roughness, and chemical bonding on cathodic delamination were investigated.

  2. UNDERWATER COATINGS FOR CONTAMINATION CONTROL

    Energy Technology Data Exchange (ETDEWEB)

    Julia L. Tripp; Kip Archibald; Ann Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Laboratory (INL) deactivated several aging nuclear fuel storage basins. Planners for this effort were greatly concerned that radioactive contamination present on the basin walls could become airborne as the sides of the basins became exposed during deactivation and allowed to dry after water removal. One way to control this airborne contamination was to fix the contamination in place while the pool walls were still submerged. There are many underwater coatings available on the market for marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives were easily applied and adhered well to the substrates (pool wall materials) found in INL fuel pools. Lab-scale experiments were conducted by applying fourteen different commercial underwater coatings to four substrate materials representative of the storage basin construction materials, and evaluating their performance. The coupons included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The evaluation criteria included ease of application, adherence to the four surfaces of interest, no change on water clarity or chemistry, non-hazardous in final applied form and be proven in underwater applications. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected from the underwater coatings tested for application to all four pools. Divers scrubbed loose contamination off the basin walls and floors using a ship hull scrubber and vacuumed up the sludge. The divers then applied the coating using a special powered roller with two separate heated hoses that allowed the epoxy to mix at the roller surface was used to eliminate pot time concerns. The walls were successfully coated and water was removed from the pools with no detectable airborne contamination releases.

  3. Atomically Bonded Transparent Superhydrophobic Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Aytug, Tolga [ORNL

    2015-08-01

    Maintaining clarity and avoiding the accumulation of water and dirt on optically transparent surfaces such as US military vehicle windshields, viewports, periscope optical head windows, and electronic equipment cover glasses are critical to providing a high level of visibility, improved survivability, and much-needed safety for warfighters in the field. Through a combination of physical vapor deposition techniques and the exploitation of metastable phase separation in low-alkali borosilicate, a novel technology was developed for the fabrication of optically transparent, porous nanostructured silica thin film coatings that are strongly bonded to glass platforms. The nanotextured films, initially structurally superhydrophilic, exhibit superior superhydrophobicity, hence antisoiling ability, following a simple but robust modification in surface chemistry. The surfaces yield water droplet contact angles as high as 172°. Moreover, the nanostructured nature of these coatings provides increased light scattering in the UV regime and reduced reflectivity (i.e., enhanced transmission) over a broad range of the visible spectrum. In addition to these functionalities, the coatings exhibit superior mechanical resistance to abrasion and are thermally stable to temperatures approaching 500°C. The overall process technology relies on industry standard equipment and inherently scalable manufacturing processes and demands only nontoxic, naturally abundant, and inexpensive base materials. Such coatings, applied to the optical components of current and future combat equipment and military vehicles will provide a significant strategic advantage for warfighters. The inherent self-cleaning properties of such superhydrophobic coatings will also mitigate biofouling of optical windows exposed to high-humidity conditions and can help decrease repair/replacement costs, reduce maintenance, and increase readiness by limiting equipment downtime.

  4. Failure Mechanisms of the Coating/Metal Interface in Waterborne Coatings: The Effect of Bonding

    OpenAIRE

    Hongxia Wan; Dongdong Song; Xiaogang Li; Dawei Zhang; Jin Gao; Cuiwei Du

    2017-01-01

    Waterborne coating is the most popular type of coating, and improving its performance is a key point of research. Cathodic delamination is one of the major modes of failure for organic coatings. It refers to the weakening or loss of adhesion between the coating and substrate. Physical and chemical characteristics of coatings have been studied via scanning electron microscopy (SEM), atomic force microscopy (AFM), contact angle measurements, Fourier transform infrared spectroscopy (FTIR), and s...

  5. Unusual attempt to direct the growth of bimetallic Ag@Pt nanorods on electrochemically reduced graphene oxide nanosheets by electroless exchange of Cu by Pt for an efficient alcohol oxidation

    Science.gov (United States)

    Jeena, S. E.; Gnanaprakasam, P.; Selvaraju, T.

    2017-01-01

    A simple and an efficient tool for the direct growth of bimetallic Ag@Pt nanorods (NRDs) on electrochemically reduced graphene oxide (ERGO) nanosheets was developed at glassy carbon electrode (GCE). Initially, Cu shell was grown on Ag core as Ag@Cu NRD by the seed-mediated growth method. Accordingly, Cu shell has been successfully replaced by Pt using the electroless galvanic replacement method with ease by effective functionalization of L-tryptophan on ERGO surface (L-ERGO), which eventually plays an important role in the direct growth of one-dimensional bimetallic NRDs. As a result, the synthesized Ag@Pt NRD-supported L-ERGO nanosheets (Ag@Pt NRDs/L-ERGO/GCE) were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive X-ray analysis (EDAX) and Raman spectroscopy. Anodic stripping voltammetry was used to explore its electrochemical properties. Finally, the developed bimetallic Ag@Pt NRDs/L-ERGO/GCEs were studied as a better electrocatalyst compared to the commercial catalysts such as Pt40/C or Pt20/C-loaded electrode for the oxidation of ethanol or methanol with a high tolerance level and an enhanced current density. In addition, the long-term stability was studied using chronoamperometry for 1000 s at the bimetallic NRD electrode for alcohol oxidation which impedes the fouling properties. The unfavourable and favourable electrooxidation of ethanol at Ag@Cu NRDs/L-ERGO/GCE (a) and Ag@Pt NRDs/L-ERGO/GCE (b) is discussed. The synergistic effect of Ag core and catalytic properties of Pt shell at Ag@Pt NRDs/L-ERGO/GCE tend to strongly minimize the CO poisoning effect and enhanced ethanol electrooxidation.

  6. Unusual attempt to direct the growth of bimetallic Ag@Pt nanorods on electrochemically reduced graphene oxide nanosheets by electroless exchange of Cu by Pt for an efficient alcohol oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Jeena, S. E.; Gnanaprakasam, P. [Karunya University, Department of Chemistry (India); Selvaraju, T., E-mail: veluselvaraju@gmail.com [Bharathiar University, Department of Chemistry (India)

    2017-01-15

    A simple and an efficient tool for the direct growth of bimetallic Ag@Pt nanorods (NRDs) on electrochemically reduced graphene oxide (ERGO) nanosheets was developed at glassy carbon electrode (GCE). Initially, Cu shell was grown on Ag core as Ag@Cu NRD by the seed-mediated growth method. Accordingly, Cu shell has been successfully replaced by Pt using the electroless galvanic replacement method with ease by effective functionalization of L-tryptophan on ERGO surface (L-ERGO), which eventually plays an important role in the direct growth of one-dimensional bimetallic NRDs. As a result, the synthesized Ag@Pt NRD-supported L-ERGO nanosheets (Ag@Pt NRDs/L-ERGO/GCE) were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive X-ray analysis (EDAX) and Raman spectroscopy. Anodic stripping voltammetry was used to explore its electrochemical properties. Finally, the developed bimetallic Ag@Pt NRDs/L-ERGO/GCEs were studied as a better electrocatalyst compared to the commercial catalysts such as Pt{sub 40}/C or Pt{sub 20}/C-loaded electrode for the oxidation of ethanol or methanol with a high tolerance level and an enhanced current density. In addition, the long-term stability was studied using chronoamperometry for 1000 s at the bimetallic NRD electrode for alcohol oxidation which impedes the fouling properties. The unfavourable and favourable electrooxidation of ethanol at Ag@Cu NRDs/L-ERGO/GCE (a) and Ag@Pt NRDs/L-ERGO/GCE (b) is discussed. The synergistic effect of Ag core and catalytic properties of Pt shell at Ag@Pt NRDs/L-ERGO/GCE tend to strongly minimize the CO poisoning effect and enhanced ethanol electrooxidation.

  7. High performance fuel electrodes fabricated by electroless plating of copper on BaZr0.8Ce0.1Y0.1O3-δ proton-conducting ceramic

    Science.gov (United States)

    Patki, Neil S.; Way, J. Douglas; Ricote, Sandrine

    2017-10-01

    The stability of copper at high temperatures in reducing and hydrocarbon-containing atmospheres makes it a good candidate for fabricating fuel electrodes on proton-conducting ceramics, such as BaZr0.9-xCexY0.1O3-δ (BZCY). In this work, the electrochemical performance of Cu-based electrodes fabricated by electroless plating (ELP) on BaZr0.8Ce0.1Y0.1O3-δ is studied with impedance spectroscopy. Three activation catalysts (Pd, Ru, and Cu) are investigated and ELP is compared to a commercial Cu paste (ESL 2312-G) for electrode fabrication. The area specific resistances (ASR) for Pd, Ru, and Cu activations at 700 °C in moist 5% H2 in Ar are 2.1, 3.2, and 13.4 Ω cm2, respectively. That is a 1-2 orders of magnitude improvement over the commercial Cu paste (192 Ω cm2). Furthermore, the ASR has contributions from electrode processes and charge transfer at the electrode/electrolyte interface. Additionally, the morphology of the as-fabricated electrode is unaffected by the activation catalyst. However, heat treatment at 750 °C in H2 for 24 h leads to sintering and large reorganization of the electrode fabricated with Cu activation (micron sized pores seen in the tested sample), while Pd and Ru activations are immune to such reorganization. Thus, Pd and Ru are identified as candidates for future work with improvements to charge transfer required for the former, and better electrode processes required for the latter.

  8. Beyond CANLUB: an improvement alternative coating development

    Energy Technology Data Exchange (ETDEWEB)

    Farahani, M.; Ferrier, G.A; Chan, P.K.; Corcoran, E.C., E-mail: Paul.Chan@rmc.ca, E-mail: Emily.Corcoran@rmc.ca [Royal Military College of Canada, Dept. of Chemistry and Chemical Engineering, Kingston, Ontario (Canada); Pant, A. [Cameco Fuel Manufacturing Limited, Port Hope/Cobourg, Ontario (Canada)

    2013-07-01

    The CANLUB graphite coating is exclusively used in CANDU nuclear reactors to protect fuel sheaths from stress corrosion cracking. However, uncertainties regarding its quality control, manufacturing continuity, and performance at high burnups provide sufficient motivation for exploring alternative coating materials. Since the chemistry of polysiloxanes may offer improved protection against stress corrosion cracking, we describe the physical and elemental characterization of CANLUB and three commercial polysiloxane coatings. Preliminary results suggest that the Pyromark coating has the greatest potential to replace the CANLUB coating. (author)

  9. Evaluation of irradiated coating material specimens

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Yong Jin; Nam, Seok Woo; Cho, Lee Moon [RCS Korea Co., Ltd., Seoul (Korea, Republic of)

    2007-12-15

    Evaluation result of irradiated coating material specimens - Coating material specimens radiated Gamma Energy(Co 60) in air condition. - Evaluation conditions was above 1 X 10{sup 4} Gy/hr, and radiated TID 2.0 X 10{sup 6} Gy. - The radiated coating material specimens, No Checking, Cracking, Flaking, Delamination, Peeling and Blistering. - Coating system at the Kori no. 1 and APR 1400 Nuclear power plant, evaluation of irradiated coating materials is in accordance with owner's requirement(2.0 X 10{sup 6} Gy)

  10. Transparent nanocrystalline diamond coatings and devices

    Energy Technology Data Exchange (ETDEWEB)

    Sumant, Anirudha V.; Khan, Adam

    2017-08-22

    A method for coating a substrate comprises producing a plasma ball using a microwave plasma source in the presence of a mixture of gases. The plasma ball has a diameter. The plasma ball is disposed at a first distance from the substrate and the substrate is maintained at a first temperature. The plasma ball is maintained at the first distance from the substrate, and a diamond coating is deposited on the substrate. The diamond coating has a thickness. Furthermore, the diamond coating has an optical transparency of greater than about 80%. The diamond coating can include nanocrystalline diamond. The microwave plasma source can have a frequency of about 915 MHz.

  11. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  12. High efficiency turbine blade coatings

    Energy Technology Data Exchange (ETDEWEB)

    Youchison, Dennis L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Gallis, Michail A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  13. Properties of Plasma and HVOF Sprayed Coatings

    Directory of Open Access Journals (Sweden)

    Wojciech Żórawski

    2012-11-01

    Full Text Available The work compares the properties of plasma and HVOF thermally sprayed coatings obtained by blending the NiCrBSi and Fe2O3 powders. The deposition was performed by means of the Plancer PN-120 and the Diamond Jet guns for plasma spraying and HVOF spraying respectively. The SEM (EDS method was employed to study the microstructure of the produced coatings. Although the blended powders differ in particle size, shape, and distribution, it is possible to obtain composite coatings with an NiCrBSi matrix containing iron oxides. Except for a different microstructure, plasma and HVOF coatings have a different phase composition, which was examined using the Bruker D-8 Advance diffractometer. Studies of the coatings wear and scuffing resistance showed that an optimal content of Fe2O3 is about 26 % for plasma sprayed coatings and 22.5 % for HVOF deposited coatings.

  14. Wear performance of laser processed tantalum coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dittrick, Stanley; Balla, Vamsi Krishna; Bose, Susmita; Bandyopadhyay, Amit, E-mail: amitband@wsu.edu

    2011-12-01

    This first generation investigation evaluates the in vitro tribological performance of laser-processed Ta coatings on Ti for load-bearing implant applications. Linear reciprocating wear tests in simulated body fluid showed one order of magnitude less wear rate, of the order of 10{sup -4} mm{sup 3}(N.m){sup -1}, for Ta coatings compared to Ti. Our results demonstrate that Ta coatings can potentially minimize the early-stage bone-implant interface micro-motion induced wear debris generation due to their excellent bioactivity comparable to that of hydroxyapatite (HA), high wear resistance and toughness compared to popular HA coatings. Highlights: {yields} In vitro wear performance of laser processed Ta coatings on Ti was evaluated. {yields} Wear tests in SBF showed one order of magnitude less wear for Ta coatings than Ti. {yields} Ta coatings can minimize early-stage micro-motion induced wear debris generation.

  15. Silane based coating of aluminium mold

    DEFF Research Database (Denmark)

    2013-01-01

    A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating...... comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold...... having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The silane based anti-stiction coating improves the anti-stiction properties of the mold which may allow for molding and demolding...

  16. Methods and apparatus for coating particulate material

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2012-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  17. Nanostructured thin films and coatings mechanical properties

    CERN Document Server

    2010-01-01

    The first volume in "The Handbook of Nanostructured Thin Films and Coatings" set, this book concentrates on the mechanical properties, such as hardness, toughness, and adhesion, of thin films and coatings. It discusses processing, properties, and performance and provides a detailed analysis of theories and size effects. The book presents the fundamentals of hard and superhard nanocomposites and heterostructures, assesses fracture toughness and interfacial adhesion strength of thin films and hard nanocomposite coatings, and covers the processing and mechanical properties of hybrid sol-gel-derived nanocomposite coatings. It also uses nanomechanics to optimize coatings for cutting tools and explores various other coatings, such as diamond, metal-containing amorphous carbon nanostructured, and transition metal nitride-based nanolayered multilayer coatings.

  18. Phased-Array Focusing Potential in Pipe with Viscoelastic Coating

    Science.gov (United States)

    Van Velsor, J. K.; Zhang, L.; Breon, L. J.; Rose, J. L.

    2007-03-01

    This work investigates the effectiveness of traditional guided-wave focusing techniques in piping with viscoelastic coating. Focusing results for an uncoated pipe are compared to that of pipe with a fusion-bonded epoxy coating, a coal-tar mastic coating, a coal-tar epoxy coating, a coal-tar tape coating, a wax coating, and an enamel coating. Experimental results are compared to computationally derived models. Results show that, for most coating types, focusing can be achieved without special consideration of the coating. This is significant in that it demonstrates the immediate applicability of traditional focusing techniques to coated pipeline.

  19. Seed coat sculpturing in Halophila

    OpenAIRE

    Japar, Sidik Bujang; Muta, Harah Zakaria; Suzalina, Akma Awing; Nojima, Satoshi; Ogawa, Hisao

    2006-01-01

    This study furnishes information on external morphology of the seed coats of selected Halophila. Fruiting plants of Halophila beccarii, H. ovalis, H. decipiens, Halophila sp. were collected from various locations around Malaysia and including Halophila stipulacea from Mauritus. Seeds extracted from mature fruits were fixed in 2.5% glutaradehyde. Fixed seeds were washed in 0.1M Sodium cacodylate buffer at 4℃ for 10 minutes. The washing procedure was repeated three times. The seeds were dehydra...

  20. Multiphase-Multifunctional Ceramic Coatings

    Science.gov (United States)

    2013-06-30

    Ceramic Coatings Performing Organization names: Centro de Investigación y de Estudios Avanzados del Instituto Politécnico Nacional – Unidad Queretaro...University of California, Santa Barbara Principal Investigator / Organization: Dr . Luis Gerardo Trápaga Martínez CINVESTAV-Querétaro Principal...Investigator US collaboration / Organization: Dr . Carlos G. Levi University of California, Santa Barbara Reporting Period Final Dates covered

  1. Chrome - Free Aluminum Coating System

    Science.gov (United States)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  2. Waterjet processes for coating removal

    Science.gov (United States)

    Burgess, Fletcher; Cosby, Steve; Hoppe, David

    1995-01-01

    USBI and NASA have been testing and investigating the use of high pressure water for coating removal for approximately the past 12 years at the Automated TPS (Thermal Protection System - ablative materials used for thermal protection during ascent and descent of the solid rocket boosters) Removal Facility located in the Productivity Enhancement Complex at Marshall Space Flight Center. Originally the task was to develop and automate the removal process and transfer the technology to a production facility at Kennedy Space Center. Since that time more and more applications and support roles for the waterjet technology have been realized. The facility has become a vital part of development activities ongoing at MSFC. It supports the development of environmentally compliant insulations, sealants, and coatings. It also supports bonding programs, test motors, and pressure vessels. The most recent role of the cell is supporting Thiokol Corporation's solid rocket motor program in the development of waterjet degreasing and paint stripping methods. Currently vapor degreasing methods use 500,000 lbs. of ozone depleting chemicals per year. This paper describes the major cell equipment, test methods practiced, and coatings that have been removed.

  3. Mechanical behaviour of hard PVD multilayered coatings

    Energy Technology Data Exchange (ETDEWEB)

    Harry, E. [Lyon-1 Univ., Villeurbanne (France). Lab. des Sciences and Ingenierie des Surfaces; Ignat, M.; Pauleau, Y. [ENSEEG, F-38402, Saint Martin d' Heres (France); Rouzaud, A.; Juliet, P. [CEA, F-38054, Grenoble (France)

    2000-03-01

    The aim of this work was to investigate the cracking behaviour and adhesion of tungsten-carbon-based multilayered coatings deposited on steel substrates by magnetron sputtering. Three-point bending experiments were performed on the coating-on-substrate systems until failure of the film. The systems were also strained uniaxially with a microtensile device adapted to a scanning electron microscope. The mechanical response is analysed from the evolution of the crack density in the coating and the fracture toughness. The results show that the rupture properties of the multilayered coatings are correlated to the film thickness and arrangement of the elementary layers. Scratch experiments on the systems revealed a strong adhesion of the multilayered coatings on steel substrates, and delamination at layer interfaces. Thus, graded coatings appear to be more attractive for mechanical applications. (orig.)

  4. Crystallization of DNA-coated colloids

    Science.gov (United States)

    Wang, Yu; Wang, Yufeng; Zheng, Xiaolong; Ducrot, Étienne; Yodh, Jeremy S.; Weck, Marcus; Pine, David J.

    2015-01-01

    DNA-coated colloids hold great promise for self-assembly of programmed heterogeneous microstructures, provided they not only bind when cooled below their melting temperature, but also rearrange so that aggregated particles can anneal into the structure that minimizes the free energy. Unfortunately, DNA-coated colloids generally collide and stick forming kinetically arrested random aggregates when the thickness of the DNA coating is much smaller than the particles. Here we report DNA-coated colloids that can rearrange and anneal, thus enabling the growth of large colloidal crystals from a wide range of micrometre-sized DNA-coated colloids for the first time. The kinetics of aggregation, crystallization and defect formation are followed in real time. The crystallization rate exhibits the familiar maximum for intermediate temperature quenches observed in metallic alloys, but over a temperature range smaller by two orders of magnitude, owing to the highly temperature-sensitive diffusion between aggregated DNA-coated colloids. PMID:26078020

  5. Thermal barrier coatings for heat engine components

    Science.gov (United States)

    Levine, S. R.; Miller, R. A.; Hodge, P. E.

    1980-01-01

    A comprehensive NASA-Lewis program of coating development for aircraft gas turbine blades and vanes is presented. Improved ceramic layer compositions are investigated, along the MCrAlY bond films and the methods of uniform deposition of the coatings; the thermomechanical and fuel impurity tolerance limits of the coatings are being studied. Materials include the ZrO2-Y2O3/NiCrAlY system; the effects of the bond coat and zirconia composition on coating life and Mach 1 burner rig test results are discussed. It is concluded that Diesel engines can also utilize thermal barrier coatings; they have been used successfully on piston crowns and exhaust valves of shipboard engines to combat lower grade fuel combustion corrosion.

  6. Crystallization of DNA-coated colloids.

    Science.gov (United States)

    Wang, Yu; Wang, Yufeng; Zheng, Xiaolong; Ducrot, Étienne; Yodh, Jeremy S; Weck, Marcus; Pine, David J

    2015-06-16

    DNA-coated colloids hold great promise for self-assembly of programmed heterogeneous microstructures, provided they not only bind when cooled below their melting temperature, but also rearrange so that aggregated particles can anneal into the structure that minimizes the free energy. Unfortunately, DNA-coated colloids generally collide and stick forming kinetically arrested random aggregates when the thickness of the DNA coating is much smaller than the particles. Here we report DNA-coated colloids that can rearrange and anneal, thus enabling the growth of large colloidal crystals from a wide range of micrometre-sized DNA-coated colloids for the first time. The kinetics of aggregation, crystallization and defect formation are followed in real time. The crystallization rate exhibits the familiar maximum for intermediate temperature quenches observed in metallic alloys, but over a temperature range smaller by two orders of magnitude, owing to the highly temperature-sensitive diffusion between aggregated DNA-coated colloids.

  7. Coating compositions comprising bismuth-alloyed zinc

    DEFF Research Database (Denmark)

    2008-01-01

    The present application discloses (i) a coating composition comprising a particulate zinc-based alloyed material, said material comprising 0.05-0.7% by weight of bismuth (Bi), the D50 of the particulate material being in the range of 2.5-30 µm; (ii) a coated structure comprising a metal structure...... having a first coating of the zinc-containing coating composition applied onto at least a part of the metal structure in a dry film thickness of 5-100 µm; and an outer coating applied onto said zinc-containing coating in a dry film thickness of 30-200 µm; (iii) a particulate zinc-based alloyed material...

  8. Simulation to coating weight control for galvanizing

    Science.gov (United States)

    Wang, Junsheng; Yan, Zhang; Wu, Kunkui; Song, Lei

    2013-05-01

    Zinc coating weight control is one of the most critical issues for continuous galvanizing line. The process has the characteristic of variable-time large time delay, nonlinear, multivariable. It can result in seriously coating weight error and non-uniform coating. We develop a control system, which can automatically control the air knives pressure and its position to give a constant and uniform zinc coating, in accordance with customer-order specification through an auto-adaptive empirical model-based feed forward adaptive controller, and two model-free adaptive feedback controllers . The proposed models with controller were applied to continuous galvanizing line (CGL) at Angang Steel Works. By the production results, the precise and stability of the control model reduces over-coating weight and improves coating uniform. The product for this hot dip galvanizing line does not only satisfy the customers' quality requirement but also save the zinc consumption.

  9. Microneedle Coating Techniques for Transdermal Drug Delivery

    Directory of Open Access Journals (Sweden)

    Rita Haj-Ahmad

    2015-11-01

    Full Text Available Drug administration via the transdermal route is an evolving field that provides an alternative to oral and parenteral routes of therapy. Several microneedle (MN based approaches have been developed. Among these, coated MNs (typically where drug is deposited on MN tips are a minimally invasive method to deliver drugs and vaccines through the skin. In this review, we describe several processes to coat MNs. These include dip coating, gas jet drying, spray coating, electrohydrodynamic atomisation (EHDA based processes and piezoelectric inkjet printing. Examples of process mechanisms, conditions and tested formulations are provided. As these processes are independent techniques, modifications to facilitate MN coatings are elucidated. In summary, the outcomes and potential value for each technique provides opportunities to overcome formulation or dosage form limitations. While there are significant developments in solid degradable MNs, coated MNs (through the various techniques described have potential to be utilized in personalized drug delivery via controlled deposition onto MN templates.

  10. Solid-State Interactions at the Core-Coat Interface: Physicochemical Characterization of Enteric-Coated Omeprazole Pellets Without a Protective Sub-Coat

    National Research Council Canada - National Science Library

    Sharma, Vishnu Dutt; Akocak, Suleyman; Ilies, Marc A; Fassihi, Reza

    2015-01-01

    .... This study highlights the use of fluorescence microscopy to investigate the physicochemical stability and coating integrity of the commercially available enteric-coated omeprazole pellets containing...

  11. Biomarkers in white-coat hypertension

    OpenAIRE

    Martin, Catherine Ann

    2017-01-01

    The introduction of ambulatory blood pressure monitoring in the 1960s provided new insights into the nature of high blood pressure disorders. Blood pressure is now categorised into four quadrants:normotension, masked hypertension, hypertension and white-coat hypertension. In white-coat hypertension blood pressure is elevated when taken at the doctor’s office but normal if taken outside the doctor’s office. Several controversies are associated with white-coat hypertension, which are discuss...

  12. Synthesis and coatings production of carbonaceous nanostructures

    OpenAIRE

    Stankevičienė, Inga

    2012-01-01

    Films and coatings of carbonaceous nanostructures are employed in nanoelectronics, biotechnology and other fields. The aim of the research was to synthesize multi-walled carbon nanotubes and graphite oxide and fabricate coatings thereof. Consequently, multi-walled carbon nanotubes and their coatings were synthesized by the catalytic chemical vapour deposition method. As-grown carbon nanotubes inevitably contain remains of metal catalyst particles. A method developed in the laboratory usin...

  13. Impact of coated windows on visual perception

    DEFF Research Database (Denmark)

    Johnsen, Kjeld; Dubois, Marie-Claude

    of a pilot study that investigated the impact of six coated glazings on daylight conditions in scale models. The study focused primarily on visual perception. Generally, the pilot study indicated that some types of coated glazings (especially solar protective coatings) significantly affect the perception...... of brightness and other visual aspects such as sharpness, details, character, etc., seem to be a complex function of the intensity and colour of the transmitted light and is not solely and linearly dependent on the glazing light transmittance....

  14. Antibacterial PHAs coating for titanium implants

    OpenAIRE

    Rodriguez Contreras, Alejandra; Garcia, Yolanda; Manero Planella, José María; Rupérez de Gracia, Elisa

    2017-01-01

    Biomaterial-associated infection is a serious complication of modern implantation surgery. Thus, the improvement of implant surfaces is required to avoid the first stage for biofilm formation, bacterial adhesion. The current research addresses this issue by developing drug delivery systems (DDS) consisting of antibiotic-loaded polyhydroxyalkanoates (PHAs) coatings on titanium implants. Dip-coating technique was used to achieve optimal coatings with biodegradable biopolyesters, polyhydroxybuty...

  15. Method to produce catalytically active nanocomposite coatings

    Science.gov (United States)

    Erdemir, Ali; Eryilmaz, Osman Levent; Urgen, Mustafa; Kazmanli, Kursat

    2016-02-09

    A nanocomposite coating and method of making and using the coating. The nanocomposite coating is disposed on a base material, such as a metal or ceramic; and the nanocomposite consists essentially of a matrix of an alloy selected from the group of Cu, Ni, Pd, Pt and Re which are catalytically active for cracking of carbon bonds in oils and greases and a grain structure selected from the group of borides, carbides and nitrides.

  16. Confectionery coating with an electrohydrodynamic (EHD) system.

    Science.gov (United States)

    Marthina, Kumala; Barringer, Sheryl A

    2012-01-01

    In the confectionery coating industry, hard butters are frequently used as cocoa butter replacers. An electrohydrodynamic (EHD) system, which forms fine droplets with a relatively narrow size distribution, may be beneficial in confectionery coating to produce more even coverage. The objective of this study was to determine the effect of lecithin content and fat type on electrical resistivity and apparent viscosity, and the effect of these variables under EHD (25kV) and non-EHD coating on droplet size, width of coating area, thickness, and minimum flow rate to produce complete coverage. Total of 3 different types of fat were used: cocoa butter, cocoa butter equivalent, and lauric butter. As lecithin content increased, resistivity and apparent viscosity decreased, except all samples showed a local apparent viscosity minimum at 0.5% lecithin. EHD coating was more efficient than non-EHD as a smaller droplet size and thinner coating was formed. Due to repulsive forces between the like-charges on the droplets during EHD, it spread over wider areas which lead to a higher minimum flow rate to get complete coverage. Under EHD, increasing resistivity significantly increased the droplet size, but only at the highest resistivities. There was no correlation between resistivity and droplet size or width of coating under non-EHD. The width of coating under EHD decreased significantly as resistivity increased. Thickness and minimum flow rate to produce complete coverage, significantly correlated to resistivity, for EHD coating, and to apparent viscosity, for 2 of the 3 fat types during both EHD and non-EHD. Electrohydrodynamic (EHD) spraying offers great potential improvement to the food industry especially in the confectionery area. From the quality point of view, EHD offers greater and more complete coverage than non-EHD coating. From the economic point of view, lower cost can be achieved for coated food because during EHD, smaller droplet size and thinner coating is produced.

  17. Method to produce catalytically active nanocomposite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, Ali; Eryilmaz, Osman Levent; Urgen, Mustafa; Kazmanli, Kursat

    2017-12-19

    A nanocomposite coating and method of making and using the coating. The nanocomposite coating is disposed on a base material, such as a metal or ceramic; and the nanocomposite consists essentially of a matrix of an alloy selected from the group of Cu, Ni, Pd, Pt and Re which are catalytically active for cracking of carbon bonds in oils and greases and a grain structure selected from the group of borides, carbides and nitrides.

  18. Standard practice for characterization of coatings using conformable Eddy-Current sensors without coating reference standards

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    1.1 This practice covers the use of conformable eddy-current sensors for nondestructive characterization of coatings without standardization on coated reference parts. It includes the following: (1) thickness measurement of a conductive coating on a conductive substrate, (2) detection and characterization of local regions of increased porosity of a conductive coating, and (3) measurement of thickness for nonconductive coatings on a conductive substrate or on a conductive coating. This practice includes only nonmagnetic coatings on either magnetic (μ ≠ μ0) or nonmagnetic (μ = μ0) substrates. This practice can also be used to measure the effective thickness of a process-affected zone (for example, shot peened layer for aluminum alloys, alpha case for titanium alloys). For specific types of coated parts, the user may need a more specific procedure tailored to a specific application.

  19. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  20. Stresses and Cracks in Surface Coatings

    DEFF Research Database (Denmark)

    Horsewell, Andy

    2000-01-01

    This extended abstract of the talk to be given at the Danish Metallurgical Society, Winter Meeting 1999, gives an outline of the areas of interest in current projects in wear and corrosion resistant coatings at Materials Technology, Technical University of Denmark (IPT, Materialeteknologi, DTU......). It also briefly describes our method of approach in analysing new coating / substrate combinations or new materials processing techniques for producing a given coating. We strive to combine, often in collaboration with others, a fundamental understanding of microstructure, mechanical properties...... and fracture mechanics in order to determine the mechanical stability of engineering coatings for various critical applications....

  1. Silica-Coated Liposomes for Insulin Delivery

    Directory of Open Access Journals (Sweden)

    Neelam Dwivedi

    2010-01-01

    Full Text Available Liposomes coated with silica were explored as protein delivery vehicles for their enhanced stability and improved encapsulation efficiency. Insulin was encapsulated within the fluidic phosphatidylcholine lipid vesicles by thin film hydration at pH 2.5, and layer of silica was formed above lipid bilayer by acid catalysis. The presence of silica coating and encapsulated insulin was identified using confocal and electron microscopy. The native state of insulin present in the formulation was evident from Confocal Micro-Raman spectroscopy. Silica coat enhances the stability of insulin-loaded delivery vehicles. In vivo study shows that these silica coated formulations were biologically active in reducing glucose levels.

  2. Very High Temperature Sound Absorption Coating Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Phase I demonstrated experimentally a very high temperature acoustically absorbing coating for ducted acoustics applications. High temperature survivability at 3500...

  3. Optical coatings for laser fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Lowdermilk, W.H.; Milam, D.; Rainer, F.

    1980-04-24

    Lasers for fusion experiments use thin-film dielectric coatings for reflecting, antireflecting and polarizing surface elements. Coatings are most important to the Nd:glass laser application. The most important requirements of these coatings are accuracy of the average value of reflectance and transmission, uniformity of amplitude and phase front of the reflected or transmitted light, and laser damage threshold. Damage resistance strongly affects the laser's design and performance. The success of advanced lasers for future experiments and for reactor applications requires significant developments in damage resistant coatings for ultraviolet laser radiation.

  4. Method for partially coating laser diode facets

    Science.gov (United States)

    Dholakia, Anil R. (Inventor)

    1990-01-01

    Bars of integral laser diode devices cleaved from a wafer are placed with their p regions abutting and n regions abutting. A thin BeCu mask having alternate openings and strips of the same width as the end facets is used to mask the n region interfaces so that multiple bars can be partially coated over their exposed p regions with a reflective or partial reflective coating. The partial coating permits identification of the emitting facet from the fully coated back facet during a later device mounting procedure.

  5. Heat Generation by Polypyrrole Coated Glass Fabric

    Directory of Open Access Journals (Sweden)

    A. M. Rehan Abbasi

    2013-01-01

    Full Text Available Vapor deposition technique was employed to coat polypyrrole (PPy on glass substrate using FeCl3 as oxidant and p-toluenesulfonic acid (−OTs as doping agent. The Joule heating effect of PPy coated E-glass fabric was studied by supplying various DC electric fields. The coated fabric exhibited reasonable electrical stability, possessed medium electrical conductivity and was effective in heat generation. An increase in temperature of conductive fabric subjected to constant voltage was observed whereas decrease in power consumption was recorded. Thickness of PPy coating on glass fibers was analyzed by Laser confocal microscope and scanning electron microscope.

  6. Hybrid Calcium Phosphate Coatings for Titanium Implants

    Science.gov (United States)

    Kharapudchenko, E.; Ignatov, V.; Ivanov, V.; Tverdokhlebov, S.

    2017-01-01

    Hybrid multilayer coatings were obtained on titanium substrates by the combination of two methods: the micro-arc oxidation in phosphoric acid solution with the addition of calcium compounds to high supersaturated state and RF magnetron sputtering of the target made of synthetic hydroxyapatite. 16 different groups of coatings were formed on titanium substrates and in vitro studies were conducted in accordance with ISO 23317 in the solution simulating body fluid. The studies using SEM, XRD of the coatings of the samples before and after exposure to SBF were performed. The features of morphology, chemical and phase composition of the studied coatings are shown.

  7. Adhesion of Zinc Hot-dip Coatings

    Directory of Open Access Journals (Sweden)

    Michal Černý

    2014-01-01

    Full Text Available The work is focused on verification of quality adhesion of zinc coating. It describes elements which affect quality and adhesive solidity within the coating. For assessment itself it will be neccessary to get know the basic elements which can affect adhesion of hot-dip coating which will be essential for choosing suitable samples for verification itself. These elements characterise acoustic responses during delamination coating. They affect elements influencing progress of signal. In research there is also a summary of existing methods for testing adhesion of coatings. As a result a new proposal of a new method comes out for purpose of quality testing of adhesion zinc hot-dip coating. The results of verification of this method are put to scientific analysis and findings lead to assessment of proposed method and its application in technical practise.The goal of this contribution is also include to proposed methodology testing adhesion zinc coating by nondestructive diagnostic method of acoustic emission (AE, which would monitor characterise progress of coating delamination of hot-dip zinc from basic material in way to adhesion tests would be practicable in situ. It can be enabled by analysis and assessment of results acquired by method AE and its application within verification of new method of adhesion anti-corrosive zinc coating.

  8. Coated particles for lithium battery cathodes

    Science.gov (United States)

    Singh, Mohit; Eitouni, Hany Basam; Pratt, Russell Clayton; Mullin, Scott Allen; Wang, Xiao-Liang

    2017-07-18

    Particles of cathodic materials are coated with polymer to prevent direct contact between the particles and the surrounding electrolyte. The polymers are held in place either by a) growing the polymers from initiators covalently bound to the particle, b) attachment of the already-formed polymers by covalently linking to functional groups attached to the particle, or c) electrostatic interactions resulting from incorporation of cationic or anionic groups in the polymer chain. Carbon or ceramic coatings may first be formed on the surfaces of the particles before the particles are coated with polymer. The polymer coating is both electronically and ionically conductive.

  9. Admissible stresses in thermal sprayed coatings

    Energy Technology Data Exchange (ETDEWEB)

    Watremez, M. [Valenciennes Univ. (France). Groupe Genie Mecanique; LAMAC, Univ. de Valenciennes et du Hainaut Cambresis, C.R.I.T.T.Z.I., MAUBEUGE (France); Renaux, T.; Guerin, J.D.; Bricout, J.P. [Valenciennes Univ. (France). Groupe Genie Mecanique

    2002-07-01

    Friction materials of current railway brake discs have to support more and more frictional and thermomechanical stresses. It has been shown that some specified couple of materials, composed of a plasma sprayed disc coupled with sintered ceramic pads, leads to good behaviour in high speed train braking simulation. It's now to show coatings' reliability and reproductibility as well as limits of such solutions. To that objective, present work consists in testing coatings adhesion or cohesion. Numerical models have been developed to show that the coating's failure energy is representative of admissible stresses state in coatings. Some results are then discussed. (orig.)

  10. Underwater Coatings for Contamination Control

    Energy Technology Data Exchange (ETDEWEB)

    Julia L. Tripp; Kip Archibald; Ann-Marie Phillips; Joseph Campbell

    2004-02-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is deactivating several fuel storage basins. Airborne contamination is a concern when the sides of the basins are exposed and allowed to dry during water removal. One way of controlling this airborne contamination is to fix the contamination in place while the pool walls are still submerged. There are many underwater coatings available on the market that are used in marine, naval and other applications. A series of tests were run to determine whether the candidate underwater fixatives are easily applied and adhere well to the substrates (pool wall materials) found in INEEL fuel pools. The four pools considered included 1) Test Area North (TAN-607) with epoxy painted concrete walls; 2) Idaho Nuclear Technology and Engineering Center (INTEC) (CPP-603) with bare concrete walls; 3) Materials Test Reactor (MTR) Canal with stainless steel lined concrete walls; and 4) Power Burst Facility (PBF-620) with stainless steel lined concrete walls on the bottom and epoxy painted carbon steel lined walls on the upper portions. Therefore, the four materials chosen for testing included bare concrete, epoxy painted concrete, epoxy painted carbon steel, and stainless steel. The typical water temperature of the pools varies from 55oF to 80oF dependent on the pool and the season. These tests were done at room temperature. The following criteria were used during this evaluation. The underwater coating must: · Be easy to apply · Adhere well to the four surfaces of interest · Not change or have a negative impact on water chemistry or clarity · Not be hazardous in final applied form · Be proven in other underwater applications. In addition, it is desirable for the coating to have a high pigment or high cross-link density to prevent radiation from penetrating. This paper will detail the testing completed and the test results. A proprietary two-part, underwater epoxy owned by S. G. Pinney and Associates was selected to

  11. Topology optimization for coated structures

    DEFF Research Database (Denmark)

    Clausen, Anders; Andreassen, Erik; Sigmund, Ole

    2015-01-01

    This paper presents new results within the design of three-dimensional (3D) coated structures using topology optimization.The work is an extension of a recently published two-dimensional (2D) method for including coatedstructures into the minimum compliance topology optimization problem. The high...... level of control over key parameters demonstrated for the 2D model can likewise be achieved in 3D. The effectiveness of the approach isdemonstrated with numerical examples, which for the 3D problems have been solved using a parallel topology optimization implementation based on the PETSc toolkit....

  12. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    Science.gov (United States)

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

  13. Novel Model to Predict Minimum Coating Thickness for High Speed Slot Coating

    Science.gov (United States)

    Jang, Ilhoon; Song, Simon

    2012-11-01

    Recently slot coating is often applied to printed electronics for a flat display and in battery industry due to advantages such as the fast production rate and cost effectiveness. The accurate prediction of minimum coating thickness, closely related to coating stability, is a key issue in slot coating. It is because trial-and-error should be minimized when determining operating conditions of slot coating of which inks with metallic nano-particles are very expensive. So far, the viscocapillay model is known to provide good physical insight in a range of a low or moderate coating speed. However, its predictions are inaccurate for high coating speed since it doesn't consider the inertia of the ink flow arising at the high speed coating. In this study, we propose a novel model which accounts for the inertial effects. We performed detailed numerical analysis on ink flows of a slot coating to find out the cause of inaccurate prediction at a high speed coating and minimum coating thicknesses under various operating conditions. We found that the novel model prediction and numerical results are in excellent agreement in a wide coating speed range and that the new model can be applicable to an operating Reynolds number of an order higher than the viscocapillary model.

  14. Tuning roughness and gloss of powder coating paint by encapsulating the coating particles with thin Al

    NARCIS (Netherlands)

    Valdesueiro, David; Hettinga, Hans; Drijfhout, Jan Pieter; Lips, Priscilla; Meesters, G.M.H.; Kreutzer, M.T.; van Ommen, J.R.

    2017-01-01

    In this work, we report a method to change the surface finish of a standard polyester-based powder coating paint, from gloss to matt, by depositing ultrathin films of Al2O3 on the powder coating particles. The coating experiments were performed in a fluidized bed reactor at

  15. Quantitative Image Analysis for Evaluating the Coating Thickness and Pore Distribution in Coated Small Particles

    NARCIS (Netherlands)

    Laksmana, F L; Van Vliet, L J; Hartman Kok, P J A; Vromans, H; Frijlink, H W; Van der Voort Maarschalk, K

    This study aims to develop a characterization method for coating structure based on image analysis, which is particularly promising for the rational design of coated particles in the pharmaceutical industry. The method applies the MATLAB image processing toolbox to images of coated particles taken

  16. Quantitative Image Analysis for Evaluating the Coating Thickness and Pore Distribution in Coated Small Particles

    NARCIS (Netherlands)

    Laksmana, F.L.; Van Vliet, L.J.; Hartman Kok, P.J.A.; Vromans, H.; Frijlink, H.W.; Van der Voort Maarschalk, K.

    2008-01-01

    Purpose This study aims to develop a characterization method for coating structure based on image analysis, which is particularly promising for the rational design of coated particles in the pharmaceutical industry. Methods The method applies the MATLAB image processing toolbox to images of coated

  17. Quality of Coated Particles : Physical - Mechanical Characterization of Polymeric Film Coatings

    NARCIS (Netherlands)

    Perfetti, G.

    2012-01-01

    All coated particle producers, when applying the coating layer(s) would like to know precisely what is the best coating system to use in order to answer customer’s requests. It is, therefore, of very high relevance for many industries, to have a clear understanding of what are the parameters I need

  18. Organic/inorganic hybrid coatings for anticorrosion

    Science.gov (United States)

    He, Zhouying

    Compared to organic coatings, organic-inorganic hybrid coatings can potentially improve the anticorrosion performance. The organic phase provides the excellent mechaincal and barrier properties while the inorganic phase acts as an adhesion promoter and corrosion inhibitor. Despite that many studies on alkoxylsilane-based hybrid coatings have been developed and studied, their weatherability and anticorrosion performance has been rarely evaluated. On the other hand, organic-inorganic hybrid coatings based on mixed sol-gel precursors have received much less attention compared to alkoxylsilane-based hybrid coatings. In the first part, polyurethane hybrid coatings with a unique hybrid crosslinked structure as an improved unicoat were successfully prepared. The effect of polyesters on physical properties of the hybrid coatings was studied. Polyurethane coatings derived from cycloaliphatic polyester show comparable properties than those derived from the commercially viable aromatic polyester. Introducing the polysiloxane part into the polyurethane coatings enhanced the crosslinking density, Tg, mechanical properties, and general coating properties. The increased adhesion between the hybrid coating and the substrate make the hybrid coating a good candidate for anticorrosion application, which is shown by electrochemical impedance spectroscopy (EIS). The degradation mechanism of the polyurethane/polysiloxane hybrid coatings under various weathering conditions was shown to be the scission of the urethane and ester groups in the organic phase along with reorganizing and rearranging of the inorganic phase. The anticorrosion performance of the cycloaliphatic hybrid was much better than that of aromatic based hybrid under outdoor weathering based on visual observation and EIS analysis. Acid undercutting is an issue for TEOS based hybrid coating. In the second part, design of experiments (DOEs) was used to statistically investigate on the effect of sol-gel precursors. The

  19. Antibacterial coating on polymer for space application

    Energy Technology Data Exchange (ETDEWEB)

    Balagna, Cristina, E-mail: cristina.balagna@polito.it [Institute of Materials Physics and Engineering, Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Perero, Sergio; Ferraris, Sara; Miola, Marta [Institute of Materials Physics and Engineering, Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Fucale, Giacomo [Chemical, Clinical and Microbiological Analyses Department C.T.O., Via G. Zuretti 29, 10126 Torino (Italy); Manfredotti, Chiara; Battiato, Alfio [Physics Department, Centre of Excellence ' Nanostructured Interfaces and Surfaces' and CNISM, University of Torino, Via P. Giuria 1, 10125 Torino (Italy); Santella, Daniela [Thales Alenia Space - Italia, Space Infrastructures and Transportation, Engineering - Advanced Projects Unit, Strada Antica di Collegno 253, 10146 Torino (Italy); Verne, Enrica [Institute of Materials Physics and Engineering, Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy); Vittone, Ettore [Physics Department, Centre of Excellence ' Nanostructured Interfaces and Surfaces' and CNISM, University of Torino, Via P. Giuria 1, 10125 Torino (Italy); Ferraris, Monica [Institute of Materials Physics and Engineering, Department of Applied Science and Technology, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino (Italy)

    2012-08-15

    The microbiological contamination on board of spacecraft and orbital stations is a relevant problem in prolonged space exploration. For this purpose, an antibacterial silver nanocluster silica composite coating was deposited on a commercial polymer Combitherm{sup Registered-Sign }, suitable for aerospace application, using the radio frequency (RF) co-sputtering technique. The presence of metallic silver nanoclusters and silica was confirmed by energy dispersion spectrometry (EDS), x-ray photoelectron spectroscopy (XPS) and localized surface plasmon resonance (LSPR) detected through UV-visible absorption spectrophotometry (UV-Vis). The atomic force microscope (AFM) evidenced the coating morphology. The slight hydrophobicity of both coated and uncoated samples was revealed through the contact angle measurement. The antimicrobial behavior was verified through evaluation of the inhibition halo against several bacterial and fungal species. The coating enhanced the Combitherm{sup Registered-Sign} nano-hardness and its resistance to tensile and perforation tests; the coating wear resistance was measured by abrasion test against Kevlar. A folding procedure on the coated Combitherm{sup Registered-Sign} and storage in air for three months was also carried out without deterioration of the measured properties. The coating deposition did not influence the air permeability of Combitherm{sup Registered-Sign }. -- Highlights: Black-Right-Pointing-Pointer A silver nanocluster silica composite coating was deposited on a polymeric film. Black-Right-Pointing-Pointer A co-sputtering technique was used for the coating deposition. Black-Right-Pointing-Pointer The coating induced an antibacterial effect on the polymer film. Black-Right-Pointing-Pointer The coating improved the nano-hardness and the resistance to tensile and perforation.

  20. Investigation of metallurgical coatings for automotive applications

    Science.gov (United States)

    Su, Jun Feng

    Metallurgical coatings have been widely used in the automotive industry from component machining, engine daily running to body decoration due to their high hardness, wear resistance, corrosion resistance and low friction coefficient. With high demands in energy saving, weight reduction and limiting environmental impact, the use of new materials such as light Aluminum/magnesium alloys with high strength-weight ratio for engine block and advanced high-strength steel (AHSS) with better performance in crash energy management for die stamping, are increasing. However, challenges are emerging when these new materials are applied such as the wear of the relative soft light alloys and machining tools for hard AHSS. The protective metallurgical coatings are the best option to profit from these new materials' advantages without altering largely in mass production equipments, machinery, tools and human labor. In this dissertation, a plasma electrolytic oxidation (PEO) coating processing on aluminum alloys was introduced in engine cylinder bores to resist wear and corrosion. The tribological behavior of the PEO coatings under boundary and starve lubrication conditions was studied experimentally and numerically for the first time. Experimental results of the PEO coating demonstrated prominent wear resistance and low friction, taking into account the extreme working conditions. The numerical elastohydrodynamic lubrication (EHL) and asperity contact based tribological study also showed a promising approach on designing low friction and high wear resistant PEO coatings. Other than the fabrication of the new coatings, a novel coating evaluation methodology, namely, inclined impact sliding tester was presented in the second part of this dissertation. This methodology has been developed and applied in testing and analyzing physical vapor deposition (PVD)/ chemical vapor deposition (CVD)/PEO coatings. Failure mechanisms of these common metallurgical hard coatings were systematically

  1. EXTRAMACULAR FIBROSIS IN COATS' DISEASE.

    Science.gov (United States)

    Daruich, Alejandra; Matet, Alexandre; Tran, Hoai V; Gaillard, Marie-Claire; Munier, Francis L

    2016-10-01

    To determine the rate, risk factors, and outcome of extramacular fibrosis in Coats' disease. Consecutive cases from a single center were retrospectively reviewed. Clinical characteristics and treatments were analyzed by comparative, multivariate, and survival approaches. Among 69 patients with Coats' disease, 28 (40.6%) showed evidence of extramacular fibrosis (mean follow-up: 58.2 months). Mean time of fibrosis onset was 17.4 months. Extent of retinal exudation and rate of exudative retinal detachment at baseline were significantly higher in eyes that developed extramacular fibrosis compared with those that did not (P < 0.001). Similarly, these parameters showed significant differences using multivariate (P < 0.05) and survival analysis (P < 0.001). Extension of telangiectasia, number of cryotherapy, or laser sessions, and treatment by anti-vascular endothelial growth factor were not associated with extramacular fibrosis. Final visual acuity was worse in patients with extramacular fibrosis (P < 0.001). The rates of tractional retinal detachment and macular fibrosis were higher in patients with extramacular fibrosis (39%.0 vs. 0% and 60.7% vs. 19.5%, respectively, P < 0.001). Extramacular fibrosis led to a worse visual prognosis and was associated with the extension of retinal exudation and the presence of exudative retinal detachment at diagnosis. Treatment should target a quick resolution of exudation to limit its development.

  2. Bioresponsive polymer coating on nanoparticles

    Science.gov (United States)

    Laemthong, Tunyaboon

    Nanotechnology incorporated with molecular biology became a promising way to treat cancer. The size of nanoparticles enables them to overcome the side effects noticed in cancer treatment like chemotherapy and surgery. Various types and shapes of nanoparticles have been synthesized and used in drug delivery to tumor sites. However, one of problems of using these nanoparticles is the aggregation after injecting them into human body due to flow rate of bloodstream. The coagulation and aggregation will result in clogging blood vessel and lower therapeutic efficacy. In this thesis, a solution to the aggregation problem was proposed, which is coating biopolymer on nanoparticles (NPs). The experimental sections covered synthesis and characterization of breast cancer specific targeting drug-encapsulated NPs and biopolymer coating on the surface of Au-Fe3O4 NPs for thermal therapy. Furthermore, in vitro studies of these NPs with breast cancer cells were also included. The specific targeting anticancer drug-encapsulated NRs showed significant inhibition in BT-474 breast cancer cell growth. The Au-Fe3O4 NPs has a possibility to treat cancer cells using the thermal therapy approach.

  3. Performance evaluation of one coat systems for new steel bridges.

    Science.gov (United States)

    2011-06-01

    In an effort to address cost issues associated with shop application of conventional three-coat systems, the Federal : Highway Administration completed a study to investigate the performance of eight one-coat systems and two control : coatings for co...

  4. Broadband Reflective Coating Process for Large FUVOIR Mirrors Project

    Data.gov (United States)

    National Aeronautics and Space Administration — ZeCoat Corporation will develop and demonstrate a set of revolutionary coating processes for making broadband reflective coatings suitable for very large mirrors (4+...

  5. Investigation to identify paint coatings resistive to microorganism growth

    Science.gov (United States)

    Cooper, C. W.; Kemp, H. T.

    1971-01-01

    All selected coatings contain nutrients that support microbial growth and survival. Incorporation of microbiocidal agents into coatings more susceptible to attack is recommended for improved inhibition of microorganism growth and for increased protection against deterioration of coatings by microorganisms.

  6. R C Agarwala

    Indian Academy of Sciences (India)

    Home; Journals; Sadhana. R C Agarwala. Articles written in Sadhana. Volume 28 Issue 3-4 June-August 2003 pp 475-493. Electroless alloy/composite coatings: A review · R C Agarwala Vijaya Agarwala · More Details Abstract Fulltext PDF. Since the inception of electroless coating by Brenner & Riddell in 1946, it has been ...

  7. Measure Guideline. Transitioning From Three-Coat Stucco to One-Coat Stucco With EPS

    Energy Technology Data Exchange (ETDEWEB)

    Brozyna, K. [IBACOS, Inc., Pittsburgh, PA (United States); Davis, G. [IBACOS, Inc., Pittsburgh, PA (United States); Rapport, A. [IBACOS, Inc., Pittsburgh, PA (United States)

    2012-04-01

    This measure guideline has been developed to help builders transition from using a traditional three-coat stucco wall-cladding system to a one-coat stucco wall-cladding system with expanded polystyrene (EPS) insulated sheathing. The one-coat system maintains the look of a traditional stucco system but uses only a base layer and a finish coat over EPS insulation that achieves higher levels of energy efficiency. Potential risks associated with the installation of a one-coat stucco system are addressed in terms of design, installation, and warranty concerns such as cracking and delamination, along with mitigation strategies to reduce these risks.

  8. Zirconium influence on microstructure of aluminide coatings ...

    Indian Academy of Sciences (India)

    Influence of Zr on the microstructure and phase characteristics of aluminide diffusion coatings deposited on the nickel substrate has been investigated in this study. The coatings with and without zirconium were deposited by CVD method. The cross-section chemical composition investigations revealed that during the ...

  9. Quantitative analysis of thermal insulation coatings

    DEFF Research Database (Denmark)

    Kiil, Søren

    2014-01-01

    This work concerns the development of simulation tools for mapping of insulation properties of thermal insulation coatings based on selected functional filler materials. A mathematical model, which includes the underlying physics (i.e. thermal conductivity of a heterogeneous two-component coating...

  10. Cationic electrodepositable coating composition comprising lignin

    Science.gov (United States)

    Fenn, David; Bowman, Mark P; Zawacky, Steven R; Van Buskirk, Ellor J; Kamarchik, Peter

    2013-07-30

    A cationic electrodepositable coating composition is disclosed. The present invention in directed to a cationic electrodepositable coating composition comprising a lignin-containing cationic salt resin, that comprises (A) the reaction product of: lignin, an amine, and a carbonyl compound; (B) the reaction product of lignin, epichlorohydrin, and an amine; or (C) combinations thereof.

  11. High-Performance Polyimide Powder Coatings

    Science.gov (United States)

    Leahy, Jonathan J.

    2014-01-01

    Researchers at NASA's Kennedy Space Center have developed advanced powder coatings for longer-lasting, improved corrosion control. The results of preliminary tests of the coatings and their resistance to salt spray corrosion are very encouraging, and commercial partners are sought for further development.

  12. Mechanical characterization of enamel coated steel bars.

    Science.gov (United States)

    2012-12-01

    In this study, the corrosion process of enamel-coated deformed rebar completely immersed in 3.5 wt.% NaCl solution was evaluated : over a period of 84 days by EIS testing. Three types of enamel coating were investigated: pure enamel, 50/50 enamel coa...

  13. Thick tool steel coatings with laser cladding

    NARCIS (Netherlands)

    Ocelik, V.; de Oliveira, U.; De Hosson, J. Th. M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2007-01-01

    This paper concentrates on thick and crack-free laser clad coatings (up to 3 mm). The coating material is a chromium-molybdenum-tungsten-vanadium alloyed high-speed steel that shows high wear resistance, high compressive strength, good toughness, very good dimensional stability on heat treatment and

  14. Comparative Evaluation and Optimization of Film Coating ...

    African Journals Online (AJOL)

    Comparative Evaluation and Optimization of Film Coating Formulation Variables and Delayed Release Properties of Three Enteric Polymers on Diclofenac ... According to f2 test, the Wangit L30D-55® and Wangit L-100® coated tablets were similar to the two most commonly marketed products of diclofenac sodium 50 mg ...

  15. Sintering behavior of nano-ceramic coatings

    NARCIS (Netherlands)

    De Hosson, JTM; Popma, R; Hooijmans, J; Komarneni, S; Parker, JC; Hahn, H

    2000-01-01

    This paper concentrates on the densification of sol gel derived thin nano-ceramic coatings by laser radiation and by furnace treatment. Deposition of the film is done by means of spin coating of Zirconia. The sintering of the layer is observed using a number of different measuring techniques.

  16. Nanostructured coatings for super hydrophobic textiles

    Indian Academy of Sciences (India)

    A detailed study on nanosilica and clay based nanocomposite coatings using dip coating and layer by layer self assembly (L–b–L) is being described where lotus leaf effect has been mimicked on the cotton fabric surface using these particles as they develop nanosized surface roughness which helps to produce a ...

  17. Structural steel coatings for corrosion mitigation.

    Science.gov (United States)

    2010-10-01

    Task 1 of this project was to survey the performance of coating systems for steel bridges in Missouri and to evaluate coating and : recoating practices. Task 1 was led under the direction of Dr. Glenn Washer from the University of Missouri located in...

  18. Transport processes in pea seed coats

    NARCIS (Netherlands)

    Dongen, Joost Thomas van

    2001-01-01

    The research described in this thesis concerns transport processes in coats of developing pea seeds. The scope of the investigation ranges from seed coat anatomy, via transport studies to the cloning of cDNA encoding proteinaceous membrane pores, and the heterologous expression of these

  19. Coatings Preserve Metal, Stone, Tile, and Concrete

    Science.gov (United States)

    2014-01-01

    John B. Schutt, a chemist at Goddard Space Flight Center, created a coating for spacecraft that could resist corrosion and withstand high heat. After retiring from NASA, Schutt used his expertise to create new formulations for Daytona Beach, Florida-based Adsil Corporation, which now manufactures a family of coatings to preserve various surfaces. Adsil has created 150 jobs due to the products.

  20. Nanosilica coating for bonding improvements to zirconia

    Science.gov (United States)

    Chen, Chen; Chen, Gang; Xie, Haifeng; Dai, Wenyong; Zhang, Feimin

    2013-01-01

    Resin bonding to zirconia cannot be established from standard methods that are currently utilized in conventional silica-based dental ceramics. The solution–gelatin (sol–gel) process is a well developed silica-coating technique used to modify the surface of nonsilica-based ceramics. Here, we use this technique to improve resin bonding to zirconia, which we compared to zirconia surfaces treated with alumina sandblasting and tribochemical silica coating. We used the shear bond strength test to examine the effect of the various coatings on the short-term resin bonding of zirconia. Furthermore, we employed field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, atomic force microscopy, and Fourier transform infrared spectroscopy to characterize the zirconia surfaces. Water–mist spraying was used to evaluate the durability of the coatings. To evaluate the biological safety of the experimental sol–gel silica coating, we conducted an in vitro Salmonella typhimurium reverse mutation assay (Ames mutagenicity test), cytotoxicity tests, and in vivo oral mucous membrane irritation tests. When compared to the conventional tribochemical silica coating, the experimental sol–gel silica coating provided the same shear bond strength, higher silicon contents, and better durability. Moreover, we observed no apparent mutagenicity, cytotoxicity, or irritation in this study. Therefore, the sol–gel technique represents a promising method for producing silica coatings on zirconia. PMID:24179333