WorldWideScience

Sample records for coating materials carried

  1. Materials and coating technology for pyrochemical reprocessing applications

    International Nuclear Information System (INIS)

    Jayakumar, T.; Kamachi Mudali, U.

    2013-01-01

    Metallic fuelled fast breeder reactors with co-located pyrochemical reprocessing plants have been proposed as the best option in order to increase the breeding gain, reduce the doubling time of the fuel and reprocess short cooled and high burnup fuel. To establish the pyrochemical reprocessing plants with various unit operations, it is necessary to identify, develop and qualify reliable corrosion resistant materials and coatings for service in molten LiCI-KCI salt and molten uranium environment operating at 773 to 1573 K. Towards materials and coating technology development and testing for molten salt environment a high temperature corrosion testing laboratory was established and studies were initiated. Molten salt test assembly for testing materials and coatings in molten LiCI-KCI salt under controlled ultra high pure (UHP) argon environment at high temperatures has been designed, fabricated, commissioned and tests were carried out on various candidate materials and coatings. Electro-formed (EF) Ni, Ni with Ni-W coating, coatings of ZrN, TiN, HfN and Ti-Si-N on high density (HD) graphite, candidate materials like 2.25Cr-1Mo steel, 9Cr-1Mo steel, 316L stainless steel, Ni base alloys (INCONEL 600, 625 and 690), HD graphite, pyrolytic graphite (PyG), and yttria stabilized zirconia (YSZ) and alumina-40wt% titania thermal barrier coatings were tested for their suitability for molten salt applications. Corrosion studies indicated that YSZ and PyG showed superior corrosion resistance in molten LiCI-KCI salt at 873 K up to 2000 h exposure. Surface modification techniques like annealing, laser remelting and laser shock processing were pursued to consolidate the coatings and improve their high temperature performance. Coating integrity using dielectric electrochemical system and thermal cycling furnace established that, compared to plain 9Cr-1Mo steel YSZ coated 9Cr-1Mo steel performed better from 473 K to 1223 K. The presentation highlights the results of the

  2. Transfer of fissile material through shielding coatings in emergency heating of HTGR coated particles

    International Nuclear Information System (INIS)

    Gudkov, A.N.; Zhuravkov, S.G.; Koptev, M.A.; Kurepin, A.D.

    1990-01-01

    The measurement results of leakage dynamics of fissile material from the coated particles within a temperature range of 1200 + 2000 deg. C are given. The methods of carrying out the experiments are briefly described. The relation of the leakage rate of uranium-235 from CP (coated particles) with the pyrocarbonic coatings has been obtained. (author)

  3. Coated electroactive materials

    Science.gov (United States)

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  4. Armor systems including coated core materials

    Science.gov (United States)

    Chu, Henry S [Idaho Falls, ID; Lillo, Thomas M [Idaho Falls, ID; McHugh, Kevin M [Idaho Falls, ID

    2012-07-31

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  5. Coated ceramic breeder materials

    Science.gov (United States)

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-01-01

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  6. Evaluation of irradiated coating material specimens

    International Nuclear Information System (INIS)

    Lee, Yong Jin; Nam, Seok Woo; Cho, Lee Moon

    2007-12-01

    Evaluation result of irradiated coating material specimens - Coating material specimens radiated Gamma Energy(Co 60) in air condition. - Evaluation conditions was above 1 X 10 4 Gy/hr, and radiated TID 2.0 X 10 6 Gy. - The radiated coating material specimens, No Checking, Cracking, Flaking, Delamination, Peeling and Blistering. - Coating system at the Kori no. 1 and APR 1400 Nuclear power plant, evaluation of irradiated coating materials is in accordance with owner's requirement(2.0 X 10 6 Gy)

  7. Inductive thermal plasma generation applied for the materials coating

    International Nuclear Information System (INIS)

    Pacheco, J.; Pena, R.; Cota, G.; Segovia, A.; Cruz, A.

    1996-01-01

    The coatings by thermal plasma are carried out introducing particles into a plasma system where they are accelerated and melted (total or partially) before striking the substrate to which they adhere and are suddenly cooled down. The nature of consolidation and solidification of the particles allows to have control upon the microstructure of the deposit. This technique is able to deposit any kind of material that is suitable to be merged (metal, alloy, ceramic, glass) upon any type of substrate (metal, graphite, ceramic, wood) with an adjustable thickness ranging from a few microns up to several millimeters. The applications are particularly focused to the coating of materials in order to improve their properties of resistance to corrosion, thermal and mechanical efforts as well as to preserve the properties of the so formed compound. In this work the electromagnetic induction phenomenon in an ionized medium by means of electric conductivity, is described. Emphasis is made on the devices and control systems employed in order to generate the thermal plasma and in carrying out the coatings of surfaces by the projection of particles based on plasma

  8. Irradiation tests on bitumen and bitumen coated materials

    International Nuclear Information System (INIS)

    Tabardel-Brian, R.; Rodier, J.; Lefillatre, G.

    1969-01-01

    The use of bitumen as a material for coating high-activity products calls for prior study of the resistance of bitumen to irradiation. After giving briefly the methods of preparation of bitumen- coated products, this report lists the equipment which has been used for carrying out the β and γ irradiations of these products, and gives the analytical results obtained as a function of the dose rates chosen and of the total integrated dose. Finally, some conclusions have been drawn concerning the best types of bitumen. It should be stressed that some bitumens apparently underwent no degradation whatsoever nor any volume increase, for a total integrated dose of 1.8 x 10 10 rads. (authors) [fr

  9. Novel surface coating materials for endodontic dental implant

    International Nuclear Information System (INIS)

    Fathi, M.H.; Mortazavi, V.; Moosavi, S.B.

    2003-01-01

    The aim of this study was to design and produce novel coating materials in order to obtain two goals including; improvement of the corrosion behavior of metallic dental endodontic implant and the bone osteointegration simultaneously. Stainless steel 316L (SS) was used as a metallic substrate and a novel Hydroxyapatite/Titanium (HA/Ti) composite coating was prepared on it. Structural characterization techniques including XRD, SEM and EDX were utilized to investigate the microstructure and morphology of the coating. Electrochemical tests were performed in physiological solutions in order to determine and compare the corrosion behavior of the coated and uncoated specimens as an indication of biocompatibility. Two types of endodontic implants including; SS with and without (HA/Ti) composite coating were prepared and subsequently implanted in the mandibular canine of 20 cats after completion of root canal treatment and osseous preparation. After a healing period of 4 months, osteointegration evaluation and histopathological interpretation was carried out using SEM and optical microscopy. Results indicate that the novel HA/Ti composite coating improves the corrosion behavior and biocompatibility of SS endodontic dental implant. The clinical evaluation (in vivo test) results showed that there was significant difference in osteointegration between coated and uncoated endodontic dental implants and average bone osteointegration of coated implants were more than uncoated implants. The histopathological results and bone tissue response to the coated implants was acceptable and it was concluded that HA/Ti composite coated SS could be used as well as an endodontic dental implant. (author)

  10. Development of TiC coated wall materials for JT-60

    International Nuclear Information System (INIS)

    Abe, T.; Murakami, Y.; Obara, K.; Hiroki, S.; Nakamura, K.; Inagawa, K.

    1985-01-01

    Development of titanium carbide (TiC, 20 μm thick) coated wall materials has been carried out for JT-60. Application of TiC coatings onto molybdenum and Inconel 625 substrates requires a deposition temperature below 950 0 C and 600 0 C respectively, because recrystallization of molybdenum and age hardening of Inconel 625 occur above these temperatures. Through this process of coating we develop a new type plasma CVD(TP-CVD method) for molybdenum and a new type PVD(HCD-ARE method) for Inconel 625 which could successfully reduce the deposition temperature to 900 0 C and 500 0 C, respectively. The TiC coated wall samples were characterized by AES, ESCA, X-ray diffractometer, EPMA, SEM, metalography, tensile tests, thermal shock tests, and other techniques. As a result of the above measurements, it was demonstrated that the characteristics of those TiC coated walls satisfy the requirements arising from JT-60 operation conditions. (orig.)

  11. Process for preparing coating materials

    International Nuclear Information System (INIS)

    Ryoke, Hideyasu; Kobayashi, Juichi; Kobayashi, Kei.

    1972-01-01

    A coating material curable with ionizing radiations or ultraviolet radiation can be prepared by reacting a compound (A) having one OH group and at least one α,β-ethylenic or allyl group with a polyisocyanate. (A) is a diester of a dicarboxylic acid. One of the ester groups may have a terminal α,β-ethylenic or allyl group and the other contains one OH and one α,β-ethylenic or allyl group. (A) is reacted with a polyisocyanate to yield an urethane. The latter may be diluted with a vinyl monomer. When exposed to a radiation, the coating material cures to give a film excellent in adhesion, impact strength and resistances to pollution, water and solvents. Dose of the ionizing radiation (α-, β-, γ-rays, electron beams) is 0.2-20 Mrad. In one example, 116 parts of 2-hydroxyethyl acrylate was reacted with 148 parts of phthalic anhydride and 142 parts of glycidyl methacrylate to give (A). (A) was reacted with 87 parts of tolylenediisocyanate. A metallic panel was coated with the coating material and cured with electron beams (5 Mrad). Pencil hardness was H, and gel fraction measured in acetone was above 97%. The coating was excellent in resistances to solvent and chemicals, impact strength and adhesion. (Kaichi, S.)

  12. Coating and Characterization of Mock and Explosive Materials

    Directory of Open Access Journals (Sweden)

    Emily M. Hunt

    2012-01-01

    Full Text Available This project develops a method of manufacturing plastic-bonded explosives by using use precision control of agglomeration and coating of energetic powders. The energetic material coating process entails suspending either wet or dry energetic powders in a stream of inert gas and contacting the energetic powder with atomized droplets of a lacquer composed of binder and organic solvent. By using a high-velocity air stream to pneumatically convey the energetic powders and droplets of lacquer, the energetic powders are efficiently wetted while agglomerate drying begins almost immediately. The result is an energetic powder uniformly coated with binder, that is, a PBX, with a high bulk density suitable for pressing. Experiments have been conducted using mock explosive materials to examine coating effectiveness and density. Energetic materials are now being coated and will be tested both mechanically and thermally. This allows for a comprehensive comparison of the morphology and reactivity of the newly coated materials to previously manufactured materials.

  13. Thermally joining and/or coating or thermally separating the workpieces having heat-sensitive coating, comprises restoring coating by thermally coating the coating material after thermally joining and/or coating or thermally separating

    OpenAIRE

    Riedel, Frank; Winkelmann, Ralf; Puschmann, Markus

    2011-01-01

    The method for thermally joining and/or coating or thermally separating the workpieces (1), which have a heat-sensitive coating (2), comprises restoring the coating by thermally coating a coating material (3) after thermally joining and/or coating or thermally separating the workpieces. A part of the thermal energy introduced in the workpiece for joining and/or coating or separating or in the workpieces is used for thermally coating the coating material. Two workpieces are welded or soldered ...

  14. Optical thin films and coatings from materials to applications

    CERN Document Server

    Flory, Francois

    2013-01-01

    Optical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. This book provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas.$bOptical coatings, including mirrors, anti-reflection coatings, beam splitters, and filters, are an integral part of most modern optical systems. Optical thin films and coatings provides an overview of thin film materials, the properties, design and manufacture of optical coatings and their use across a variety of application areas. Part one explores the design and manufacture of optical coatings. Part two highlights unconventional features of optical thin films including scattering properties of random structures in thin films, optical properties of thin film materials at short wavelengths, thermal properties and colour effects. Part three focusses on novel materials for optical thin films and coatings...

  15. Space Environmental Effects on Coated Tether Materials

    Science.gov (United States)

    Gittemeier, Keith A.; Hawk, Clark W.; Finckenor, Miria M.; Watts, Ed

    2005-01-01

    The University of Alabama in Huntsville s Propulsion Research Center has teamed with NASA's Marshall Space Flight Center (MSFC) to research the effects of atomic oxygen (AO) bombardment on coated tether materials. Tethers Unlimited Inc. has provided several candidate tether materials with various coatings for AO exposure in MSFC s Atomic Oxygen Beam Facility. Additional samples were exposed to ultraviolet (UV) radiation at MSFC. AO erodes most organic materials, and ultraviolet radiation embrittles polymers. This test series was performed to determine the effect of AO and UV on the mechanical integrity of tether materials that were treated with AO-protective coatings, such as polyhedral oligomeric silsesquioxane (POSS) or metallization. Both TUI's Multi-Application Survivable Tether (MAST) Experiment and Marshall Space Flight Center s Momentum Exchange Electrodynamic Reboost (MXER) programs will benefit from this research by helping to determine tether materials and coatings that give the longest life with the lowest mass penalty.

  16. Analytical Modeling of Hard-Coating Cantilever Composite Plate considering the Material Nonlinearity of Hard Coating

    Directory of Open Access Journals (Sweden)

    Wei Sun

    2015-01-01

    Full Text Available Due to the material nonlinearity of hard coating, the coated structure produces the nonlinear dynamical behaviors of variable stiffness and damping, which make the modeling of hard-coating composite structure become a challenging task. In this study, the polynomial was adopted to characterize this material nonlinearity and an analytical modeling method was developed for the hard-coating composite plate. Firstly, to relate the hard-coating material parameters obtained by test and the analytical model, the expression of equivalent strain of composite plate was derived. Then, the analytical model of hard-coating composite plate was created by energy method considering the material nonlinearity of hard coating. Next, using the Newton-Raphson method to solve the vibration response and resonant frequencies of composite plate and a specific calculation procedure was also proposed. Finally, a cantilever plate coated with MgO + Al2O3 hard coating was chosen as study case; the vibration response and resonant frequencies of composite plate were calculated using the proposed method. The calculation results were compared with the experiment and general linear calculation, and the correctness of the created model was verified. The study shows the proposed method can still maintain an acceptable precision when the material nonlinearity of hard coating is stronger.

  17. Gas-thermal coating of powdered materials. Communication 2

    International Nuclear Information System (INIS)

    Ermakov, S.S.

    1986-01-01

    This paper investigates the microstructure, microhardness, chemical composition of the transition zone, and also the strength characteristics of gas-thermal coatings including their adhesive power to the substrate (iron brand NC 100.24) and the residual stresses in the coatings. The microstructure of the transition zone was investigated; it was established that on the side of the substrate its density is greater than the mean density of both types of coating. It is shown that the porosity of the substrate has a competing effect on the thermal interaction of materials. Discovered regularities lead to the conclusion that the process of gas-thermal coating of powdered materials is more effective than when compact materials are coated; most effective is the combination of gas-thermal coating with processes of heat treatment of powder-metallurgy products

  18. Radiation hardening coating material

    International Nuclear Information System (INIS)

    McDonald, W.H.; Prucnal, P.J.; DeMajistre, Robert.

    1977-01-01

    This invention concerns a radiation hardening coating material. First a resin is prepared by reaction of bisphenol diglycidylic ether with acrylic or methacrylic acids. Then the reactive solvent is prepared by reaction of acrylic or methacrylic acids with epichlorhydrine or epibromhydrine. Then a solution consisting of the resin dissolved in the reactive solvent is prepared. A substrate (wood, paper, polyesters, polyamines etc.) is coated with this composition and exposed to ionizing radiations (electron beams) or ultraviolet radiations [fr

  19. A new coating material for reducing indoor radon level

    International Nuclear Information System (INIS)

    Zhuo, W.; Tokonami, S.; Ichitsubo, H.; Yamada, Y.; Yamada, Y.

    2002-01-01

    In order to mitigate indoor radon level, a new fast-setting, solvent-free, polyurethane-based coating material was developed. The permeability of radon gas in the new material was estimated with a simple radon permeation test system set up in this study. It was found that the permeation velocity depended on the thickness of the coating material, and a thickness of 2.0 mm of the coating material seems sufficient for preventing radon permeation. The permeability of radon in the coating material was estimated to be (2.2± 0.8)x10 -10 m 2 ·s -1 for a thickness of about 1.0 mm. The value is much lower than those reported for membrane materials and caulking compounds. For its performance test, the coating material was used in an existing room with high radon level. By spraying a thickness of 1.5 mm of the material, the indoor radon level reduced by about 80%

  20. 21 CFR 872.3310 - Coating material for resin fillings.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Coating material for resin fillings. 872.3310... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3310 Coating material for resin fillings. (a) Identification. A coating material for resin fillings is a device intended to be applied to the...

  1. Measuring coating thicknesses on continuously moving material

    International Nuclear Information System (INIS)

    Holler, J.H.; Stanton, W.B.; Spongr, J.J.; Joffe, B.B.; Raffelsberger, P.W.; Tiebor, J.E.

    1982-01-01

    A method and apparatus using radiation techniques for measuring coating thicknesses on continuously moving strip material without altering a predetermined path along which it travels. A shuttle carrying a measuring probe having a radioactive isotope source and a detection device is provided for reciprocation along a preselected segment of the path of the strip. The shuttle and the probe are releasably engaged with the strip and carried thereby for synchronous movement therewith in the forward direction during a measurement cycle, and are disengaged from the strip when no measurement is being made, the movement of the shuttle then being controlled by an independent drive mechanism, shown as a belt drive, which reciprocates the shuttle along the rails. A belt drives it forward more slowly than the strip, which then engages the shuttle to pull it at strip speed, allowed by a pulley clutch. (author)

  2. Outgassing characteristics of TiC coated materials

    International Nuclear Information System (INIS)

    Sukenobu, S.; Gomay, Y.

    1982-01-01

    The outgassing characteristics of TiC-coated materials (POCO graphite, and molybdenum) were studied. In the case of molybdenum substrate, thin TiN layer was coated before TiC coating to avoid molybdenum carbide formation. The outgassing characteristics of the sample materials were studied by a baking process at 250 degree C for 24 hours. The samples were inserted in a 304 stainless steel vacuum chamber with a thin aperture, and the gas through-put from this chamber was estimated by measuring the pressure before and after the aperture. A residual gas analyzer was installed on the low pressure side of the aperture. It can be concluded that the out-gassing rate of these TiC-coated materials was about 10 -12 Torr.Fl/s.Fcm"2 after baking at 250 degree C for 24 hours. Residual gas analysis showed that the main outgas species were H 2 and CO after baking. The TiC-coated POCO graphite and molybdenum are applicable to fusion devices as far as the outgassing characteristics are concerned. (Kato, T.)

  3. Study on Plastic Coated Overburnt Brick Aggregate as an Alternative Material for Bituminous Road Construction

    Directory of Open Access Journals (Sweden)

    Dipankar Sarkar

    2016-01-01

    Full Text Available There are different places in India where natural stone aggregates are not available for constructional work. Plastic coated OBBA can solve the problem of shortage of stone aggregate to some extent. The engineers are always encouraged to use locally available materials. The present investigation is carried out to evaluate the plastic coated OBBA as an alternative material for bituminous road construction. Shredded waste plastics are mixed with OBBA in different percentages as 0.38, 0.42, 0.46, 0.50, 0.54, and 0.60 of the weight of brick aggregates. Marshall Method of mix design is carried out to find the optimum bitumen content of such bituminous concrete mix prepared by plastic coated OBBA. Bulk density, Marshall Stability, flow, Marshall Quotient, ITS, TSR, stripping, fatigue life, and deformations have been determined accordingly. Marshall Stability value of 0.54 percent of plastic mix is comparatively higher than the other mixes except 0.60 percent of plastic mix. Test results are within the prescribed limit for 0.54 percent of plastic mix. There is a significant reduction in rutting characteristics of the same plastic mix. The fatigue life of the mix is also significantly higher. Thus plastic coated OBBA is found suitable in construction of bituminous concrete road.

  4. Optical coatings material aspects in theory and practice

    CERN Document Server

    Stenzel, Olaf

    2014-01-01

    Optical coatings, i.e. multilayer stacks composed from a certain number of thin individual layers, are an essential part of any optical system necessary to tailor the properties of the optical surfaces. Hereby, the performance of any optical coating is defined by a well-balanced interplay between the properties of the individual coating materials and the geometrical parameters (such as film thickness) which define their arrangement. In all scientific books dealing with the performance of optical coatings, the main focus is on optimizing the geometrical coating parameters, particularly the number of individual layers and their thickness. At the same time, much less attention is paid to another degree of freedom in coating design, namely the possibility to tailor optical material properties to an optimum relevant for the required specification. This book, on the contrary, concentrates on the material aside of the problem. After a comprehensive review of the basics of thin film theory, traditional optical coatin...

  5. Coating material composition

    International Nuclear Information System (INIS)

    Kimura, Tadashi; Ozeki, Takao; Kobayashi, Juichi; Nakamoto, Hideo; Maeda, Yutaka.

    1969-01-01

    A coating material composition is provided which can easily be cross-linked by irradiation with active energy, particularly electron beams and ultraviolet light, using a mixture of a prepolymer (a) with an addition reaction product (b). Such compositions have coating properties as good as thermosetting acrylic or amino alkyd resins. The prepolymer (a) is produced by primarily reacting at least 0.1 mol of saturated cyclocarboxylic acid anhydrides and/or alpha-, beta-ethylene unsaturated carboxylic acid anhydrides by addition reaction with one mol of hydroxyl radicals of a basic polymer having a molecular weight of 1,000 to 100,000, the basic polymer being obtained from 1%-40% of a hydroxyl radical containing vinyl monomer and at least 30% of (meth)acrylate monomer. One mol of the sum of hydroxyl radicals and carboxyl radicals of the primary reaction product undergoes a secondary addition reaction with at least 0.1 mol of an epoxy radical-containing vinyl monomer to form the prepolymer(a). The addition reaction product(b) is produced by reacting an epoxy radical-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The coating material composition contains a majority of a mixture consisting of 10%-90% of (a) and 90%-10% of (b) above by weight. Four examples of the production of basic polymers, seven examples of the production of prepolymers, seven examples of the production of oligomers, and five examples of applications are given. (Iwakiri, K.)

  6. Wear characteristics of TiO[sub 2] coating and silicon carbide alloyed layer on Ti-6Al-4V material

    Energy Technology Data Exchange (ETDEWEB)

    Karamis, M.B. (Dept. of Mechanical Engineering, Erciyes Univ., Kayseri (Turkey))

    1992-08-14

    Wear properties of Ti-6Al-4V material (IMI-318) TiO[sub 2] coated and electron beam alloyed with silicon carbide were tested. Thickness of oxide coating, alloying conditions and properties of the alloyed layer such as hardness, layer thickness and microstructure are described. Wear tests were carried out on a general-purpose wear machine by using a disc-disc sample configuration under lubricated conditions. Counterface materials to oxide-coated and to surface-alloyed specimens were plasma-nitrided AISI 51100 and hardened AISI 4140 respectively. The resulting weight loss and wear resistance were monitored as a function of sliding distance and applied load. Although the electron beam alloying improved the wear resistance of Ti-6Al-4V material, the oxide coatings on the material were not resistant to wear. (orig.).

  7. Fabrication and characterization of modified-hydroxyapatite/polyetheretherketone coating materials

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Rui [College of Optoelectronic Engineering, Shenzhen University, Shenzhen 518060 (China); College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Fang, Lin, E-mail: fanglinhit@163.com [College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Luo, Zhongkuan [College of Chemistry and Chemical Engineering, Shenzhen University, Shenzhen 518060 (China); Zheng, Ruisheng [College of Optoelectronic Engineering, Shenzhen University, Shenzhen 518060 (China); Song, Shenhua; Weng, Luqian; Lei, JinPing [Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen 518055 (China)

    2014-09-30

    Highlights: • 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate is successfully fabricated by solution casting method. • Strong bonding between the composite coating and the PEEK substrate is achieved. • HA/PEEK coating materials exhibit better bioactivity. - Abstract: 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate were successfully fabricated by solution casting method and characterized by Fourier transform infrared spectroscopy (FTIR), X-Ray Diffraction (XRD), scanning electron microscopy (SEM), and tensile testing. The modified HA fillers were obtained to be uniformly distributed in the HA/PEEK coating, which has better properties of tensile strength and fracture toughness than those of the unmodified specimen. A good bonding between the composite coating and the PEEK substrate was achieved by solution casting method, resulting in integral-fracture without falling apart or delaminating during tensile loading. The modified specimens dipped into simulated body fluid (SBF) were characterized by SEM, XRD and FTIR, indicating that the bioactivity of the dipped materials was demonstrated more apparent with extending the dipping time. Therefore, the coating materials may become the substitutes for the hard tissues of the human body in the future, which could realize the balance between the mechanical properties and the bioactivity by modifying the structural design of the coating.

  8. Fabrication and characterization of modified-hydroxyapatite/polyetheretherketone coating materials

    International Nuclear Information System (INIS)

    Ma, Rui; Fang, Lin; Luo, Zhongkuan; Zheng, Ruisheng; Song, Shenhua; Weng, Luqian; Lei, JinPing

    2014-01-01

    Highlights: • 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate is successfully fabricated by solution casting method. • Strong bonding between the composite coating and the PEEK substrate is achieved. • HA/PEEK coating materials exhibit better bioactivity. - Abstract: 45 wt%-Hydroxyaptite/polyetheretherketone (HA/PEEK) coating materials modified by silane coupling agent (KH560) on PEEK substrate were successfully fabricated by solution casting method and characterized by Fourier transform infrared spectroscopy (FTIR), X-Ray Diffraction (XRD), scanning electron microscopy (SEM), and tensile testing. The modified HA fillers were obtained to be uniformly distributed in the HA/PEEK coating, which has better properties of tensile strength and fracture toughness than those of the unmodified specimen. A good bonding between the composite coating and the PEEK substrate was achieved by solution casting method, resulting in integral-fracture without falling apart or delaminating during tensile loading. The modified specimens dipped into simulated body fluid (SBF) were characterized by SEM, XRD and FTIR, indicating that the bioactivity of the dipped materials was demonstrated more apparent with extending the dipping time. Therefore, the coating materials may become the substitutes for the hard tissues of the human body in the future, which could realize the balance between the mechanical properties and the bioactivity by modifying the structural design of the coating

  9. Study on coating layer of ceramic materials for SFR fuel slugs

    International Nuclear Information System (INIS)

    Song, Hoon; Kim, Jonghwan; Kim, Kihwan; Ko, Youngmo; Woo, Yoonmyung; Lee, Chanbock

    2013-01-01

    The plasma-sprayed coating can provide the crucible with a denser, more durable, coating layer, compared with the more friable coating layer formed by slurry-coating. Plasma-sprayed coatings are consolidated by mechanical interlocking of the molten particles impacting on the substrate and are dense by the heat applied by the plasma. The objective of this study is to develop a coating method and material for crucibles to prevent material interactions with the U-Zr/U-TRU-Zr fuels. Reducing these interactions will result in a fuel loss reduction. According to coating and U-Zr interaction results preformed in previous experience, Y 2 O 3 , TiC, and TaC coating materials were selected as promising coating materials Various combinations of coating conditions such as; coating thickness, double multi-layer coating methods were investigated to find the bonding effect on the substrate in pursuit of more effective ways to withstand the thermal stresses. To develop a coating method and material for crucibles to prevent material interactions with U-TRU-Zr fuels, the refractory coating was performed using vacuum plasma-sprayed method onto niobium rod. The various combinations of coating conditions such as; coating thickness, double multi-layer coating methods were investigated to find the bonding effect to withstand the thermal stress. Most of coating method samples did not maintain integrity in the U-Zr-RE melt because of the cracks or the microcracks of the coating layer, presumably formed from the thermal expansion difference. Only the double-layer coated rod with TaC and Y 2 O 3 powders, which is, which consists of vacuum plasma-sprayed TaC bond coating with the coating thickness of 100μm onto niobium rod and vacuum plasma-sprayed Y 2 O 3 coating with the coating thickness of 100μm on the top of the bond coating layer, survived the 2 cycles dipping test of U-Zr-RE melt this is likely caused by good adhesion of the TaC coating onto the niobium rod and the chemical inertness

  10. Protective coatings on structural materials for energy conversion systems

    International Nuclear Information System (INIS)

    John, J.T.; De, P.K.; Srinivasa, R.S.

    2000-01-01

    Full text: Structural Materials and Components used in coal fired energy conversion systems, crude oil refineries and coal gasification plants are subjected to degradation due to oxidation, sulfidation, carbonization and halogenation. Suitable protective coatings can significantly enhance their life. Protective coatings work by forming a highly stable, self-healing and slow growing protective scale at the operating temperatures. These scales act as barriers between the corrosive environment and the alloy and prevent degradation of the substitute. Three types of scales that provide such protection are based on Al 2 O 3 , Cr 2 O 3 and SiO 2 . Aluminide coatings are major alumina forming protecting coatings, applied on nickel, cobalt and iron base alloys. Aluminide coatings are prepared by enriching the surface of a component by aluminum. In this paper the formation of aluminide coatings of nickel, IN738, Alloy 800, Zircaloy-2 and pure iron by chemical vapor deposition has been described. In this technique, Aluminum chloride vapors from bath kept at 353-373 K are carried in a stream of hydrogen gas into a Hot Walled CVD chamber kept at 1173-1373 K. The AlCl 3 vapors were allowed to react with pure aluminum whereby aluminum sub-chlorides like AlCl and AlCl 2 are produced which deposit aluminum on the substrates. At the high temperature of the deposition, aluminum diffuses into the substrate and forms the aluminide coating. The process can be represented by the reaction Al (i) + AlCl 3(g) AlCl 2(s) + AlCl 2 (g) . XRD and optical microscopic studies have characterized the coatings. On pure nickel and Alloy 800 the coating consists of Ni 2 Al 3 and NiAl respectively. On pure iron the coatings consisted of FeAl. On Zircaloy-2, ZrAl 2 was also detected. The CVD coating process, XRD and optical microscopy data will be discussed further

  11. Sprayable Phase Change Coating Thermal Protection Material

    Science.gov (United States)

    Richardson, Rod W.; Hayes, Paul W.; Kaul, Raj

    2005-01-01

    NASA has expressed a need for reusable, environmentally friendly, phase change coating that is capable of withstanding the heat loads that have historically required an ablative thermal insulation. The Space Shuttle Program currently relies on ablative materials for thermal protection. The problem with an ablative insulation is that, by design, the material ablates away, in fulfilling its function of cooling the underlying substrate, thus preventing the insulation from being reused from flight to flight. The present generation of environmentally friendly, sprayable, ablative thermal insulation (MCC-l); currently use on the Space Shuttle SRBs, is very close to being a reusable insulation system. In actual flight conditions, as confirmed by the post-flight inspections of the SRBs, very little of the material ablates. Multi-flight thermal insulation use has not been qualified for the Space Shuttle. The gap that would have to be overcome in order to implement a reusable Phase Change Coating (PCC) is not unmanageable. PCC could be applied robotically with a spray process utilizing phase change material as filler to yield material of even higher strength and reliability as compared to MCC-1. The PCC filled coatings have also demonstrated potential as cryogenic thermal coatings. In experimental thermal tests, a thin application of PCC has provided the same thermal protection as a much thicker and heavier application of a traditional ablative thermal insulation. In addition, tests have shown that the structural integrity of the coating has been maintained and phase change performance after several aero-thermal cycles was not affected. Experimental tests have also shown that, unlike traditional ablative thermal insulations, PCC would not require an environmental seal coat, which has historically been required to prevent moisture absorption by the thermal insulation, prevent environmental degradation, and to improve the optical and aerodynamic properties. In order to reduce

  12. Thin film plasma coatings from dielectric free-flowing materials

    International Nuclear Information System (INIS)

    Timofeeva, L.A.; Katrich, S.A.; Solntsev, L.A.

    1994-01-01

    Fabrication of thin film plasma coatings from insulating free-flowing materials is considered. Molybdenum-tart ammonium coating of 3...5 μ thickness deposited on glassy carbon, aluminium, silicon, nickel, cast iron and steel substrates in 'Bulat-ZT' machine using insulating free-flowing materials cathod was found to form due to adsorption, absorption and dissuasion processes. The use of insulating free-flowing materials coatings allow to exclude pure metals cathods in plasma-plating process

  13. Coating materials

    International Nuclear Information System (INIS)

    Ozeki, Takao; Kimura, Tadashi; Kobayashi, Juichi; Maeda, Yutaka; Nakamoto, Hideo.

    1969-01-01

    A non-solvent type coating material composition having properties as good as thermosetting acrylic or amino alkid resins is provided by employing active energy irradiation, particularly electron beams, using a radically polymerizable low molecular compound (A) (hereafter called an oligomer) containing at least two vinyl radicals in one molecule. This oligomer is produced by reacting an epoxy-containing vinyl monomer with alpha-, beta-ethylene unsaturated carboxylic acids or their anhydrides. The composition (I) contains 10% - 100% of this oligomer. In embodiments, an oligomer having a fiberous trivinyl construction is produced by reacting 180 parts by weight of glycidyl methacrylate ester with 130 parts of itaconic acid in the presence of a polymerization-inhibitor and an addition reaction catalyst at 90 0 C for 6 hours. In practice, the coating material compositions (1), consist of the whole oligomer [I-1]; (2), consist of 10-90% of (A) component and 90%-10% of vinyl monomers containing at least 30% (meth) acrylic monomer [I-2]; (3), 10%-90% of component (A) and 90%-10% of other monomers containing at least two vinyl radicals [I-3]; (4), a mixture of (I-2) and (I-3), [I-4]; and (5), consist of 50% or less unsaturated polyester of 500-5,000 molecular weight range or drying oil, or alkyd resin of 500-5,000 molecular weight range modified by drying oil, [I-5]. As a catalyst a tertiary amino vinyl compound is preferred. Five examples are given. (Iwakiri, K.)

  14. Titanium Nitride and Nitrogen Ion Implanted Coated Dental Materials

    Directory of Open Access Journals (Sweden)

    David W. Berzins

    2012-07-01

    Full Text Available Titanium nitride and/or nitrogen ion implanted coated dental materials have been investigated since the mid-1980s and considered in various applications in dentistry such as implants, abutments, orthodontic wires, endodontic files, periodontal/oral hygiene instruments, and casting alloys for fixed restorations. Multiple methodologies have been employed to create the coatings, but detailed structural analysis of the coatings is generally lacking in the dental literature. Depending on application, the purpose of the coating is to provide increased surface hardness, abrasion/wear resistance, esthetics, and corrosion resistance, lower friction, as well as greater beneficial interaction with adjacent biological and material substrates. While many studies have reported on the achievement of these properties, a consensus is not always clear. Additionally, few studies have been conducted to assess the efficacy of the coatings in a clinical setting. Overall, titanium nitride and/or nitrogen ion implanted coated dental materials potentially offer advantages over uncoated counterparts, but more investigation is needed to document the structure of the coatings and their clinical effectiveness.

  15. Lower-Conductivity Ceramic Materials for Thermal-Barrier Coatings

    Science.gov (United States)

    Bansal, Narottam P.; Zhu, Dongming

    2006-01-01

    Doped pyrochlore oxides of a type described below are under consideration as alternative materials for high-temperature thermal-barrier coatings (TBCs). In comparison with partially-yttria-stabilized zirconia (YSZ), which is the state-of-the-art TBC material now in commercial use, these doped pyrochlore oxides exhibit lower thermal conductivities, which could be exploited to obtain the following advantages: For a given difference in temperature between an outer coating surface and the coating/substrate interface, the coating could be thinner. Reductions in coating thicknesses could translate to reductions in weight of hot-section components of turbine engines (e.g., combustor liners, blades, and vanes) to which TBCs are typically applied. For a given coating thickness, the difference in temperature between the outer coating surface and the coating/substrate interface could be greater. For turbine engines, this could translate to higher operating temperatures, with consequent increases in efficiency and reductions in polluting emissions. TBCs are needed because the temperatures in some turbine-engine hot sections exceed the maximum temperatures that the substrate materials (superalloys, Si-based ceramics, and others) can withstand. YSZ TBCs are applied to engine components as thin layers by plasma spraying or electron-beam physical vapor deposition. During operation at higher temperatures, YSZ layers undergo sintering, which increases their thermal conductivities and thereby renders them less effective as TBCs. Moreover, the sintered YSZ TBCs are less tolerant of stress and strain and, hence, are less durable.

  16. Novel surface coating strategies for better battery materials

    CSIR Research Space (South Africa)

    Wen, L

    2018-03-01

    Full Text Available . Surface-coated cathodes have been demonstrated to be effective in blocking these surface processes and enhancing the electrochemical performance of the materials. For example, the electron-insulating but ion-conducting lithium carbonate (Li2CO3) has been... noticed that most LIB electrode materials have very poor electrical conductivity (e.g. lithium iron phosphate and lithium titanate are almost insulators).22,23 In this regard, surface coating of the electrode active materials with a conductive layer...

  17. Evaluation of magnetostrictive composite coated fabric as a fragment barrier material

    International Nuclear Information System (INIS)

    Son, Kwon Joong; Fahrenthold, Eric P

    2012-01-01

    Over the last decade a surge in fragment barrier research has led to investigation of numerous materials and material augmentations in the attempt to improve the ballistic performance of systems designed to protect personnel, vehicles or infrastructure from impact and blast loads. One widely studied material augmentation approach is the use of coatings, often polymers, to enhance the performance of protection systems constructed from metal, concrete, composite and fabric materials. In recent research the authors have conducted the first experimental study of the ballistic performance of fabrics coated with a magnetically responsive polymer. Zero field impact experiments on coated fabric targets showed a 61% increase in impact energy dissipation, although the coated targets were not competitive with neat fabrics on a protection per unit mass basis. Under an applied field of 110 kA m −1 , the ballistic performance of the coated fabric was reduced. The reduction in performance may be attributed to a reduction in material damping and an increase in material modulus for the magnetostrictive component of the coating. Analysis of the coated fabric response to magnetic preloads suggests that coating tensile stresses and coating–fabric interface stresses induced by the applied field may also adversely affect ballistic performance. (paper)

  18. Materials interaction tests to identify base and coating materials for an enhanced in-vessel core catcher design

    Energy Technology Data Exchange (ETDEWEB)

    Rempe, J.L.; Knudson, D.L.; Condie, K.G.; Swank, W.D. [Idaho National Engineering and Environmental Laboratory, Idaho Falls ID (United States); Cheung, F.B. [Pennsylvania State University, Department of Mechanical and Nuclear Engineering, University Park PA (United States); Suh, K.Y. [Seoul National University, Department of Nuclear Engineering, Seoul (Korea, Republic of); Kim, S.B. [Korea Atomic Energy Research Institute, Severe Accident Research Project, Taejon (Korea, Republic of)

    2004-07-01

    An enhanced in-vessel core catcher is being designed and evaluated, it must ensure In-Vessel Retention of core materials that may relocate under severe accident conditions in advanced reactors. To reduce cost and simplify manufacture and installation, this new core catcher design consists of several interlocking sections that are machined to fit together when inserted into the lower head. If needed, the core catcher can be manufactured with holes to accommodate lower head penetrations. Each section of the core catcher consists of two material layers with an option to add a third layer (if deemed necessary): a base material, which has the capability to support and contain the mass of core materials that may relocate during a severe accident; an insulating oxide coating material on top of the base material, which resists interactions with high-temperature core materials; and an optional coating on the bottom side of the base material to prevent any potential oxidation of the base material during the lifetime of the reactor. Initial evaluations suggest that a thermally-sprayed oxide material is the most promising candidate insulator coating for a core catcher. Tests suggest that 2 coatings can provide adequate protection to a stainless steel core catcher: -) a 500 {mu}m thick zirconium dioxide coating over a 100-200 {mu}m Inconel 718 bond coating, and -) a 500 {mu}m thick magnesium zirconate coating.

  19. Levitation, coating, and transport of particulate materials

    International Nuclear Information System (INIS)

    Hendricks, C.D.

    1981-01-01

    Several processes in various fields require uniformly thick coatings and layers on small particles. The particles may be used as carriers of catalytic materials (platinum or other coatings), as laser fusion targets (various polymer or metallic coatings), or for biological or other tracer or interactive processes. We have devised both molecular beam and electro-dynamic techniques for levitation of the particles during coating and electrodynamic methods of controlling and transporting the particles between coating steps and to final use locations. Both molecular beam and electrodynamic techniques are described and several advantages and limitations of each will be discussed. A short movie of an operating electrodynamic levitation and transport apparatus will be shown

  20. Superamphiphobic overhang structured coating on a biobased material

    Energy Technology Data Exchange (ETDEWEB)

    Tuominen, Mikko, E-mail: mikko.tuominen@sp.se [SP Technical Research Institute of Sweden—Chemistry, Materials and Surfaces, Box 5607, SE-114 86 Stockholm (Sweden); Teisala, Hannu [Tampere University of Technology, Paper Converting and Packaging Technology, Department of Materials Science, P.O. Box 589, FI-33101 Tampere (Finland); Haapanen, Janne; Mäkelä, Jyrki M. [Tampere University of Technology, Aerosol Physics Laboratory, Department of Physics, P.O. Box 692, FI-33101 Tampere (Finland); Honkanen, Mari; Vippola, Minnamari [Tampere University of Technology, Material Characterization, Department of Materials Science, P.O. Box 589, FI-33101 Tampere (Finland); Bardage, Stig [SP Technical Research Institute of Sweden, Sustainable Built Environment, Biobased Materials and Products, Box 5609, SE-114 86 Stockholm (Sweden); Wålinder, Magnus E.P. [KTH Royal Institute of Technology, Department of Civil and Architectural Engineering, Building Materials, SE-100 44 Stockholm (Sweden); Swerin, Agne [SP Technical Research Institute of Sweden—Chemistry, Materials and Surfaces, Box 5607, SE-114 86 Stockholm (Sweden); KTH Royal Institute of Technology, Department of Chemistry, Surface and Corrosion Science, SE-100 44 Stockholm (Sweden)

    2016-12-15

    Highlights: • A superamphiphobic coating on a wood shows extreme liquid repellence against water, ethylene glycol, diiodomethane and olive oil. • The coated wood sample can have the required geometrical homogeneity to establish superamphiphobic properties. • To our knowledge, this is the first time superamphiphobicity based on overhang structures has been shown for a renewable bio-based material.A superamphiphobic coating on a wood shows extreme liquid repellence with static contact angles (CA) greater than 150° and roll-off angles less than 10° against water, ethylene glycol, diiodomethane and olive oil. - Abstract: A superamphiphobic coating on a biobased material shows extreme liquid repellency with static contact angles (CA) greater than 150° and roll-off angles less than 10° against water, ethylene glycol, diiodomethane and olive oil, and a CA for hexadecane greater than 130°. The coating consisting of titania nanoparticles deposited by liquid flame spray (LFS) and hydrophobized using plasma-polymerized perfluorohexane was applied to a birch hardwood. Scanning electron microscopy (SEM) imaging after sample preparation by UV laser ablation of coated areas revealed that capped structures were formed and this, together with the geometrically homogeneous wood structure, fulfilled the criteria for overhang structures to occur. The coating showed high hydrophobic durability by still being non-wetted after 500 000 water drop impacts, and this is discussed in relation to geometrical factors and wetting forces. The coating was semi-transparent with no significant coloration. A self-cleaning effect was demonstrated with both water and oil droplets. A self-cleanable, durable and highly transparent superamphiphobic coating based on a capped overhang structure has a great potential for commercial feasibility in a variety of applications, here exemplified for a biobased material.

  1. On metallic gratings coated conformally with isotropic negative-phase-velocity materials

    International Nuclear Information System (INIS)

    Inchaussandague, Marina E.; Lakhtakia, Akhlesh; Depine, Ricardo A.

    2008-01-01

    Application of the differential method (also called the C method) to plane-wave diffraction by a perfectly conducting, sinusoidally corrugated metallic grating coated with a linear, homogeneous, isotropic, lossless dielectric-magnetic material shows that coating materials with negative index of refraction may deliver enhanced maximum nonspecular reflection efficiencies in comparison to coating materials with positive index of refraction

  2. On metallic gratings coated conformally with isotropic negative-phase-velocity materials

    Energy Technology Data Exchange (ETDEWEB)

    Inchaussandague, Marina E. [GEA-Grupo de Electromagnetismo Aplicado, Departamento de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon I, 1428 Buenos Aires (Argentina); CONICET-Consejo Nacional de Investigaciones Cientificas y Tecnicas, Rivadavia 1917, Buenos Aires (Argentina)], E-mail: mei@df.uba.ar; Lakhtakia, Akhlesh [CATMAS-Computational and Theoretical Materials Sciences Group, Department of Engineering Science and Mechanics, Pennsylvania State University, University Park, PA 16802-6812 (United States)], E-mail: akhlesh@psu.edu; Depine, Ricardo A. [GEA-Grupo de Electromagnetismo Aplicado, Departamento de Fisica, Facultad de Ciencias Exactas y Naturales, Universidad de Buenos Aires, Ciudad Universitaria, Pabellon I, 1428 Buenos Aires (Argentina); CONICET-Consejo Nacional de Investigaciones Cientificas y Tecnicas, Rivadavia 1917, Buenos Aires (Argentina)], E-mail: rdep@df.uba.ar

    2008-03-31

    Application of the differential method (also called the C method) to plane-wave diffraction by a perfectly conducting, sinusoidally corrugated metallic grating coated with a linear, homogeneous, isotropic, lossless dielectric-magnetic material shows that coating materials with negative index of refraction may deliver enhanced maximum nonspecular reflection efficiencies in comparison to coating materials with positive index of refraction.

  3. MULTILAYER COATINGS Ti/TiN, Cr/CrN AND W/WN DEPOSITED BY MAGNETRON SPUTTERING FOR IMPROVEMENT OF ADHESION TO BASE MATERIALS

    Directory of Open Access Journals (Sweden)

    Jakub Horník

    2015-12-01

    Full Text Available The paper deals with evaluation of single and multilayer layer PVD coatings based on Cr and Ti widely used in tool application. Additionally, W and WN based coating which are not so widespread were designed and deposited as functionally graded material. The coatings properties were evaluated from the point of view of hardness and adhesion. The hardness measuring was carried out using nanoindentation method. The scratch test was performed to test adhesion. Moreover, the presence of metallic interlayer in functionally graded materials further increases the coating adhesion by gradually approaching its composition to the substrate. Coatings consisting of W and WN have showed very good adhesion. With regard to the results of the scratch test, the multilayer coatings of CrN, TiN and WN have increased adhesion and can be assumed to have their protective function improved. Results will be appliedin development of functionally graded layers for functionally graded materials.

  4. Materials Science of High-Temperature Superconducting Coated Conductor Materials

    National Research Council Canada - National Science Library

    Beasley, M. R

    2007-01-01

    This program was broadly focused on the materials science of high temperature superconducting coated conductors, which are of potential interest for application in electric power systems of interest to the Air Force...

  5. Comparative Study of Antireflection Coating Materials for Solar ...

    African Journals Online (AJOL)

    yaog

    2017-01-17

    Jan 17, 2017 ... Locally available absorber and antireflection coating materials for ... However, a black painted steel sheet metal costs less and is readily available in local ..... Testing of a new solar coating for solar water heating applications.

  6. Topology optimization of coated structures and material interface problems

    DEFF Research Database (Denmark)

    Clausen, Anders; Aage, Niels; Sigmund, Ole

    2015-01-01

    This paper presents a novel method for including coated structures and prescribed material interface properties into the minimum compliance topology optimization problem. Several elements of the method are applicable to a broader range of interface problems. The approach extends the standard SIMP......-step filtering/projection approach. The modeled coating thickness is derived analytically, and the coating is shown to be accurately controlled and applied in a highly uniform manner over the structure. An alternative interpretation of the model is to perform single-material design for additive manufacturing...

  7. Photocatalytic effects for the TiO2-coated phosphor materials

    International Nuclear Information System (INIS)

    Yoon, Jin-Ho; Jung, Sang-Chul; Kim, Jung-Sik

    2011-01-01

    Research highlights: → The photocatalytic behavior of the coupling of TiO 2 with phosphorescent materials. → The photobleaching of an MB aqueous solution under visible light irradiation. → The ALD TiO 2 -coated phosphor composite showed much higher photocatalytic reactivity. → The light emitted from the phosphors contributed to the photo-generation. - Abstract: This study investigated the photocatalytic behavior of the coupling of TiO 2 with phosphorescent materials. A TiO 2 thin film was deposited on CaAl 2 O 4 :Eu 2+ ,Nd 3+ phosphor particles by using atomic layer deposition (ALD), and its photocatalytic reaction was investigated by the photobleaching of an aqueous solution of methylene-blue (MB) under visible light irradiation. To clarify the mechanism of the TiO 2 -phosphorescent materials, two different samples of TiO 2 -coated phosphor and TiO 2 -Al 2 O 3 -coated phosphor particles were prepared. The photocatalytic mechanisms of the ALD TiO 2 -coated phosphor powders were different from those of the pure TiO 2 and TiO 2 -Al 2 O 3 -coated phosphor. The absorbance in a solution of the ALD TiO 2 -coated phosphor decreased much faster than that of pure TiO 2 under visible irradiation. In addition, the ALD TiO 2 -coated phosphor showed moderately higher photocatalytic degradation of MB solution than the TiO 2 -Al 2 O 3 -coated phosphor did. The TiO 2 -coated phosphorescent materials were characterized by transmission electron microscopy (TEM), Auger electron spectroscopy (AES) and X-ray photon spectroscopy (XPS).

  8. Performance evaluation of seal coat materials and designs.

    Science.gov (United States)

    2011-01-01

    "This project presents an evaluation of seal coat materials and design method. The primary objectives of this research are 1) to evaluate seal coat performance : from various combinations of aggregates and emulsions in terms of aggregate loss; 2) to ...

  9. Local Delivery of Growth Factors Using Coated Suture Material

    Directory of Open Access Journals (Sweden)

    T. F. Fuchs

    2012-01-01

    Full Text Available The optimization of healing processes in a wide range of tissues represents a central point for surgical research. One approach is to stimulate healing processes with growth factors. These substances have a short half-life and therefore it seems useful to administer these substances locally rather than systemically. One possible method of local delivery is to incorporate growth factors into a bioabsorbable poly (D, L-lactide suspension (PDLLA and coat suture material. The aim of the present study was to establish a procedure for the local delivery of growth factors using coated suture material. Sutures coated with growth factors were tested in an animal model. Anastomoses of the colon were created in a rat model using monofilament sutures. These were either untreated or coated with PDLLA coating alone or coated with PDLLA incorporating insulin—like growth factor-I (IGF-I. The anastomoses were subjected to biomechanical, histological, and immunohistochemical examination. After 3 days the treated groups showed a significantly greater capacity to withstand biomechanical stress than the control groups. This finding was supported by the results of the histomorphometric. The results of the study indicate that it is possible to deliver bioactive growth factors locally using PDLLA coated suture material. Healing processes can thus be stimulated locally without subjecting the whole organism to potentially damaging high systemic doses.

  10. ETV Program Report: Coatings for Wastewater Collection Systems - Standard Cement Materials, Epoxy Coating 4553

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Ma...

  11. Application of pulsed plasma streams for materials alloying and coatings modification

    International Nuclear Information System (INIS)

    Byrka, O.V.; Bandura, A.N.; Chebotarev, V.V.; Sadowski, M.J.; Langner, J.

    2002-01-01

    Results of pulsed plasma streams processing of material surfaces with previously deposited FeB and TiAlN coatings are presented. Under the plasma treatment intensive mixing the materials of coating with the material of substrate was achieved.In the first case this provided boronizing of the modified layer with aim of corrosion properties improvement,in the second case-formation of intermediate mixed layer for subsequent deposition of the hard alloyed coatings. Materials alloying with pulsed metal-gas plasma is discussed also

  12. Erosion testing of hard materials and coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hawk, Jeffrey A.

    2005-04-29

    Erosion is the process by which unconstrained particles, usually hard, impact a surface, creating damage that leads to material removal and component failure. These particles are usually very small and entrained in fluid of some type, typically air. The damage that occurs as a result of erosion depends on the size of the particles, their physical characteristics, the velocity of the particle/fluid stream, and their angle of impact on the surface of interest. This talk will discuss the basics of jet erosion testing of hard materials, composites and coatings. The standard test methods will be discussed as well as alternative approaches to determining the erosion rate of materials. The damage that occurs will be characterized in genera1 terms, and examples will be presented for the erosion behavior of hard materials and coatings (both thick and thin).

  13. Biocatalytic material comprising multilayer enzyme coated fiber

    Science.gov (United States)

    Kim, Jungbae [Richland, WA; Kwak, Ja Hun [Richland, WA; Grate, Jay W [West Richland, WA

    2009-11-03

    The present invention relates generally to high stability, high activity biocatalytic materials and processes for using the same. The materials comprise enzyme aggregate coatings having high biocatalytic activity and stability useful in heterogeneous environment. These new materials provide a new biocatalytic immobilized enzyme system with applications in bioconversion, bioremediation, biosensors, and biofuel cells.

  14. UV-hardening of coating materials on the basis of unsaturated polyesters

    International Nuclear Information System (INIS)

    Patheiger, M.; Fuhr, K.

    1975-01-01

    The UV-hardening of coated materials based on unsaturated polyester resins is successful in practice. Resins, modified by acrylic acid, are gaining importance for thin coating from paper coatings up to printing colours. A report is given on the binding classes which come into question as photo initiators and whose ways of reaction with UV-irradiation are so far known. The photopolymerizeable coating systems can be used from undercoats to coating varnishes and from thick layers (polishing varnishes) to thinnest layers (printing colours). The economical significance of the UV-process today is illustrated by statistics on the use of binding agents and coating materials. (orig./AK) [de

  15. Ultrasonic tests on materials with protective coatings

    International Nuclear Information System (INIS)

    Whaley, H.L.

    1977-01-01

    Protective coatings are applied to some nuclear components such as reactor vessels to inhibit surface corrosion. Since in-service ultrasonic inspection is required for such components, a study was performed to determine whether the use of protective coatings can affect ultrasonic tests. Two 2 in. thick steel plates were uniformly machined, sandblasted, and used as bases for two types of protective coatings. The type and thickness of the coating and the presence of contamination, such as fingerprints or mild oxidation under the paint, were the independent variables associated with the coating. Tests were run to determine the effects of the protective coatings on ultrasonic tests conducted on the steel plates. Significant variations in ultrasonic test sensitivity occurred as a function of the type and thickness of protective coating, couplant (material that conducts the ultrasound from the transducer into the test part, normally water or some type of oil), transducer wear plate, and ultrasonic test frequency. Ultrasonic tests can be strongly affected by a protective coating on the component to be inspected. As compared to the test sensitivity for an uncoated reference sample, the sensitivity may be dramatically shifted up or down on the coated surface. In certain coating thickness ranges, the sensitivity can fluctuate widely with small changes in coating thickness. If a coating is chosen properly, however, components with protective coatings can be tested ultrasonically with valid results. These results are for the case of ultrasonic input on the coated surface. It is not expected that an ultrasonic test conducted from the front surface would be appreciably affected by a coating on the rear surface

  16. Determination of the coefficient of dynamic friction between coatings of alumina and metallic materials

    Science.gov (United States)

    Santos, A.; Córdoba, E.; Ramírez, Z.; Sierra, C.; Ortega, Y.

    2017-12-01

    This project aims to determine the coefficient of dynamic friction between micrometric size coatings of alumina and metallic materials (Steel and aluminium); the methodology used to achieve the proposed objective consisted of 4 phases, in the first one was developed a procedure that allowed, from a Pin on Disk machine built based on the specifications given by the ASTM G99-05 standard (Standard test method for wear tests with a Pin on Disk machine), to determine the coefficient of dynamic friction between two materials in contact; subsequently the methodology was verified through tests between steel-steel and steel-aluminium, due to these values are widely reported in the literature; as a third step, deposits of alumina particles of micrometric size were made on a steel substrate through thermal spraying by flame; finally, the tests were carried out between pins of steel of aluminium and alumina coating to determine the coefficients of dynamic friction between these two surfaces. The results of the project allowed to verify that the developed methodology is valid to obtain coefficients of dynamic friction between surfaces in contact since the percentages of error were of 3.5% and 2.1% for steel-steel and aluminium-steel, respectively; additionally, it was found that the coefficient of friction between steel-alumina coatings is 0.36 and aluminium-alumina coating is 0.25.

  17. Gelatin methacrylamide as coating material in cell culture.

    Science.gov (United States)

    Egger, Michael; Tovar, Günter E M; Hoch, Eva; Southan, Alexander

    2016-06-13

    Unmodified gelatin (uG) is widely used as a coating material in cell culture for improving surface properties. In this study, the authors investigated if gelatin methacrylamide (GM) with a medium degree of methacrylamide modification (GM1.5) and a high degree of methacrylamide modification (GM4) are equally suitable for this purpose. Therefore, gold surfaces were coated with uG, GM1.5, and GM4 by adsorption of the polymers on the surfaces. Coating success was confirmed by spectroscopic ellipsometry, contact angle measurements, surface plasmon resonance spectroscopy (SPRS), and atomic force microscopy (AFM). The authors found that upon adsorption of uG, GM1.5, a nd GM4 on gold, thin films with thicknesses of 2.95 nm, 2.50 nm, and 2.26 nm were formed. The coated surfaces showed advancing contact angles of 46° (uG and GM1.5) and 52° (GM4) without alteration of the surface roughness determined by AFM. Protein adsorption taking place on the coated surfaces was measured during contact of the surfaces with fetal calf serum by SPRS. Protein adsorption on the coated surfaces was reduced by the factor of 6.4 (uG), 5.4 (GM1.5), and 4.6 (GM4) compared to gold surfaces. Human fibroblasts cultured on the surfaces showed excellent viability shown by water soluble tetrazolium salt assay as well as live/dead staining with propidium iodide and fluorescein diacetate. No cytotoxic effects of the GM coated surfaces were observed, giving rise to the conclusion that GMs are suitable materials as coatings in cell culture.

  18. Dual stimuli responsive self-reporting material for chemical reservoir coating

    Science.gov (United States)

    Lee, Tae Hee; Song, Young Kyu; Park, Sun Hee; Park, Young Il; Noh, Seung Man; Kim, Jin Chul

    2018-03-01

    In this study, we introduce a novel dual stimuli responsive self-reporting thiol-epoxy thermoset (DSRTET) coatings which can detect both crack occurrence and pH variation. For crack detection, microcapsule containing tetraphenylethylene (TPE) which exhibits aggregation induced emission (AIE) effect was prepared via multi-step emulsion polymerization and dispersed in DSRTET coatings. For pH variation detection, commercial thymol blue as a pH indicator was added into the polymer matrix. The effect of microcapsule contents in DSRTET on their curing behavior, material properties, and crack sensitivity was characterized using an oscillatory rheology, rigid body pendulum test (RPT), nano-indentation test (NST), universal test machine (UTM) and scratch tester. It was revealed that crack sensitivity of DSRTET coatings was greatly influenced by material properties as well as microcapsule content. The color transition of DSRTET coatings in response to acid or base solution were quantitatively investigated using a multi-angle spectrophotometer after simple acid and base solution drop tests. The color of DSRTET coatings changed from a pale green to red for acidic solution and to blue for basic solution. Finally, The DSRTET used in this study was applied to laboratory scale chemical reservoirs in order to verify the potential as a dual stimuli response self-reporting coating which can detect both crack in coating material and chemical spill caused by the leakage or breakage of the reservoir part.

  19. Advanced materials and protective coatings in aero-engines application

    OpenAIRE

    M. Hetmańczyk; L. Swadźba; B. Mendala

    2007-01-01

    Purpose: The following article demonstrates the characteristics of the materials applied as parts of aircraft engine turbines and the stationary gas turbines. The principal technologies for manufacturing the heat resistant coatings and the erosion and corrosion resistant coatings were characterized. Sample applications for the aforementioned coatings are presented: on turbine blades, compressor blades and on parts of combustion chambers of aircraft engines.Design/methodology/approach: The nic...

  20. Coating materials

    International Nuclear Information System (INIS)

    Ozeki, Takao; Kimura, Tadashi; Kobayashi, Juichi; Maeda, Yutaka; Nakamoto, Hideo.

    1969-01-01

    A non-solvent type coating material composition is provided which can be hardened by irradiation with active energy, particularly electron beams, using a composition which contains 10%-100% of a radically polymerizable low molecular compound (A), (hereafter called an oligomer), having at least two vinyl radicals in one molecule. These compositions have a high degree of polymerization and characteristics equivalent to thermosetting acrylic or amino alkyd resin. The oligomer (A) is produced by reacting an epoxy-containing vinyl monomer with saturated polycarboxylic acids or anhydrides. In one embodiment, 146 parts by weight of adipic acid and 280 parts of glycidyl methacrylate ester undergo addition reaction in the presence of a polymerization-inhibitor and a catalyst at 90 0 C for 6 hours to produce an oligomer having a fiberous divinyl construction. The coating composition utilizes this oligomer in the forms of (I-1), a whole oligomer; (I-2), 0%-90% of this oligomer and 90%-10% of a vinyl monomer containing at least 30% of (meth) acrylic monomer; (I-3), 10%-90% of such oligomer and 90%-10% of other monomers containing at least two vinyl radicals in one molecule; (I-4), a mixture of (I-2) and (I-3) in proportion of 1/9 to 9/1, and (I-5), above four compositions each containing 50% or less unsaturated polyester or drying oil having 500-5,000 molecules or a drying oil-modified alkyd resin having 500-5,000 molecules. Four examples are given. (Iwakiri, K.)

  1. Coating material innovation in conjunction with optimized deposition technologies

    International Nuclear Information System (INIS)

    Stolze, M.; Leitner, K.

    2009-01-01

    Concentrating on physical vapour deposition methods several examples of recently developed coating materials for optical applications were studied for film deposition with optimized coating technologies: mixed evaporation materials for ion assisted deposition with modern plasma ion sources, planar metal and oxide sputter targets for Direct Current (DC) and Mid-Frequency (MF) pulsed sputter deposition and planar and rotatable sputter targets of transparent conductive oxides (TCO) for large-area sputter deposition. Films from specially designed titania based mixed evaporation materials deposited with new plasma ion sources and possible operation with pure oxygen showed extended ranges of the ratio between refractive index and structural film stress, hence there is an increased potential for the reduction of the total coating stress in High-Low alternating stacks and for coating plastics. DC and MF-pulsed sputtering of niobium metal and suboxide targets for optical coatings yielded essential benefits of the suboxide targets in a range of practical coating conditions (for absent in-situ post-oxidation ability): higher refractive index and deposition rate, better reproducibility and easier process control, and the potential for co-deposition of several targets. Technological progress in the manufacture of rotatable indium tin oxide (ITO) targets with regard to higher wall-thickness and density was shown to be reflected in higher material stock and coater up-time, economical deposition rates and stable process behaviour. Both for the rotatable ITO targets and higher-dense aluminum-doped zinc oxide (AZO) planar targets values of film transmittance and resistivity were in the range of the best values industrially achieved for films from the respective planar targets. The results for the rotatable ITO and planar AZO targets point to equally optimized process and film properties for the optimized rotatable AZO targets currently in testing

  2. New fluidized bed reactor for coating of energetic materials

    NARCIS (Netherlands)

    Abadjieva, E.; Huijser, T.; Creyghton, Y.L.M.; Heijden, A.E.D.M. van der

    2009-01-01

    The process of altering and changing the properties of the energetic materials by coating has been studied extensively by several scientific groups. According to the desired application different coating techniques have been developed and applied to achieve satisfactory results. Among the already

  3. Coating materials for fusion application in China

    Science.gov (United States)

    Luo, G.-N.; Li, Q.; Liu, M.; Zheng, X. B.; Chen, J. L.; Guo, Q. G.; Liu, X.

    2011-10-01

    Thick SiC coatings of ˜100 μm on graphite tiles, prepared by chemical vapor infiltration of Si into the tiles and the following reactions between Si and C, are used as plasma facing material (PFM) on HT-7 superconducting tokamak and Experimental Advanced Superconducting Tokamak (EAST). With increase in the heating and driving power in EAST, the present plasma facing component (PFC) of the SiC/C tiles bolted to heat sink will be replaced by W coatings on actively cooled Cu heat sink, prepared by vacuum plasma spraying (VPS) adopting different interlayer. The VPS-W/Cu PFC with built-in cooling channels were prepared and mounted into the HT-7 acting as a movable limiter. Behavior of heat load onto the limiter and the material was studied. The Cu coatings on the Inconel 625 tubes were successfully prepared by high velocity air-fuel (HVAF) thermal spraying, being used as the liquid nitrogen (LN2) shields of the in-vessel cryopump for divertor pumping in EAST.

  4. Coating materials for fusion application in China

    Energy Technology Data Exchange (ETDEWEB)

    Luo, G.-N., E-mail: gnluo@ipp.ac.cn [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Li, Q. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Liu, M. [Guangzhou Research Institute of Nonferrous Metals, Guangzhou 510651 (China); Zheng, X.B. [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200051 (China); Chen, J.L. [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei 230031 (China); Guo, Q.G. [Shan' xi Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001 (China); Liu, X. [Southwest Institute of Physics, Chengdu 610041 (China)

    2011-10-01

    Thick SiC coatings of {approx}100 {mu}m on graphite tiles, prepared by chemical vapor infiltration of Si into the tiles and the following reactions between Si and C, are used as plasma facing material (PFM) on HT-7 superconducting tokamak and Experimental Advanced Superconducting Tokamak (EAST). With increase in the heating and driving power in EAST, the present plasma facing component (PFC) of the SiC/C tiles bolted to heat sink will be replaced by W coatings on actively cooled Cu heat sink, prepared by vacuum plasma spraying (VPS) adopting different interlayer. The VPS-W/Cu PFC with built-in cooling channels were prepared and mounted into the HT-7 acting as a movable limiter. Behavior of heat load onto the limiter and the material was studied. The Cu coatings on the Inconel 625 tubes were successfully prepared by high velocity air-fuel (HVAF) thermal spraying, being used as the liquid nitrogen (LN2) shields of the in-vessel cryopump for divertor pumping in EAST.

  5. Weightless Environment Training Facility (WETF) materials coating evaluation, volume 1

    Science.gov (United States)

    1995-01-01

    The Weightless Environment Training Facility Material Coating Evaluation project has included preparing, coating, testing, and evaluating 800 test panels of three differing substrates. Ten selected coating systems were evaluated in six separate exposure environments and subject to three tests for physical properties. Substrate materials were identified, the manner of surface preparation described, and exposure environments defined. Exposure environments included immersion exposure, cyclic exposure, and field exposure. Cyclic exposures, specifically QUV-Weatherometer and the KTA Envirotest were found to be the most agressive of the environments included in the study when all three evaluation criteria are considered. This was found to result primarily from chalking of the coatings under ultraviolet (UV) light exposure. Volumes 2 and 3 hold the 5 appendices to this report.

  6. Conductive Carbon Coatings for Electrode Materials

    International Nuclear Information System (INIS)

    Doeff, Marca M.; Kostecki, Robert; Wilcox, James; Lau, Grace

    2007-01-01

    A simple method for optimizing the carbon coatings on non-conductive battery cathode material powders has been developed at Lawrence Berkeley National Laboratory. The enhancement of the electronic conductivity of carbon coating enables minimization of the amount of carbon in the composites, allowing improvements in battery rate capability without compromising energy density. The invention is applicable to LiFePO 4 and other cathode materials used in lithium ion or lithium metal batteries for high power applications such as power tools and hybrid or plug-in hybrid electric vehicles. The market for lithium ion batteries in consumer applications is currently $5 billion/year. Additionally, lithium ion battery sales for vehicular applications are projected to capture 5% of the hybrid and electric vehicle market by 2010, and 36% by 2015 (http://www.greencarcongress.com). LiFePO 4 suffers from low intrinsic rate capability, which has been ascribed to the low electronic conductivity (10 -9 S cm -1 ). One of the most promising approaches to overcome this problem is the addition of conductive carbon. Co-synthesis methods are generally the most practical route for carbon coating particles. At the relatively low temperatures ( 4 , however, only poorly conductive disordered carbons are produced from organic precursors. Thus, the carbon content has to be high to produce the desired enhancement in rate capability, which decreases the cathode energy density

  7. Nano-magnetic particles used in biomedicine: core and coating materials.

    Science.gov (United States)

    Karimi, Z; Karimi, L; Shokrollahi, H

    2013-07-01

    Magnetic nanoparticles for medical applications have been developed by many researchers. Separation, immunoassay, drug delivery, magnetic resonance imaging and hyperthermia are enhanced by the use of suitable magnetic nanoparticles and coating materials in the form of ferrofluids. Due to their low biocompatibility and low dispersion in water solutions, nanoparticles that are used for biomedical applications require surface treatment. Various kinds of coating materials including organic materials (polymers), inorganic metals (gold, platinum) or metal oxides (aluminum oxide, cobalt oxide) have been attracted during the last few years. Based on the recent advances and the importance of nanomedicine in human life, this paper attempts to give a brief summary on the different ferrite nano-magnetic particles and coatings used in nanomedicine. Copyright © 2013 Elsevier B.V. All rights reserved.

  8. Wear resistance of thick diamond like carbon coatings against polymeric materials used in single screw plasticizing technology

    Science.gov (United States)

    Zitzenbacher, G.; Liu, K.; Forsich, C.; Heim, D.

    2015-05-01

    Wear on the screw and barrel surface accompany polymer single screw plasticizing technology from the beginning. In general, wear on screws can be reduced by using nitrided steel surfaces, fused armour alloys on the screw flights and coatings. However, DLC-coatings (Diamond Like Carbon) comprise a number of interesting properties such as a high hardness, a low coefficient of friction and an excellent corrosion resistance due to their amorphous structure. The wear resistance of about 50 µm thick DLC-coatings against polyamide 6.6, polybutylene terephthalate and polypropylene is investigated in this paper. The tribology in the solids conveying zone of a single screw extruder until the beginning of melting is evaluated using a pin on disc tribometer and a so called screw tribometer. The polymeric pins are pressed against coated metal samples using the pin on disc tribometer and the tests are carried out at a defined normal force and sliding velocity. The screw tribometer is used to perform tribological experiments between polymer pellets and rotating coated metal shafts simulating the extruder screw. Long term experiments were performed to evaluate the wear resistance of the DLC-coating. A reduction of the coefficient of friction can be observed after a frictional distance of about 20 kilometers using glass fibre reinforced polymeric materials. This reduction is independent on the polymer and accompanied by a black layer on the wear surface of the polymeric pins. The DLC-coated metal samples show an up to 16 µm deep wear track after the 100 kilometer test period against the glass fiber filled materials only.

  9. Product Control of Waste Products with New Coating Materials

    International Nuclear Information System (INIS)

    Krumbach, H.; Steinmetz, H.J.; Odoj, R.; Wartenberg, W.; Grunau, H.

    2009-01-01

    In Germany, with the shaft KONRAD a repository for low radioactive waste will be available at the earliest in the year 2013. The previously conditioned radioactive waste has to be suitable for a longer-term interim storage. They have to be treated in a way that they are chemically stable and that their integrity is guaranteed for a long time. That is why the waste product or the container is covered/ coated for special waste such as hygroscopic waste or waste that includes aluminium. The Product Control Group for radioactive waste (PKS) has to proof the suitability of the so-treated waste for the repository KONRAD on behalf of the Federal Office for Radiation Protection (BfS). This has to be done before the delivering. In this context the PKS also assesses the suitability of new coating materials for low radioactive waste products or containers and their correct technical application. The characteristics and the technical application of polyurethane coatings as well as the control of the so-coated waste for the disposal in the shaft KONRAD are described in this poster. The Poster shows the development stages of the coating and the filling. There are also shown the boundary conditions and the investigations of the Product Control Group for the use of the new coating material for radioactive waste. (authors)

  10. Nondestructive testing technology for measurement coatings thickness on material

    International Nuclear Information System (INIS)

    Yang Mingtai; Wu Lunqiang; Zhang Lianping

    2008-01-01

    The principle, applicability range, advantage and disadvantage of electromagnetic, eddy current method, β backscatter method and XRF methods for nondestructive testing coating thickness of material have been reviewed. The relevant apparatus and manufacturers have been summarized. And the application and developmental direction of manufacturers for nondestructive testing coatings thickness has been foreshowed. (authors)

  11. Advanced materials and coatings for energy conversion systems

    Energy Technology Data Exchange (ETDEWEB)

    St Pierre, George R. [Ohio State Univ., Materials Science and Engineering Dept., Columbus, OH (United States)

    1997-12-31

    Following an historical review of the development of high-temperature alloys for energy conversion systems including turbine engines, some of the current advances in single crystal materials, intermetallics, metal-matrix composites, and ceramic-matrix composites are discussed. Particular attention is directed at creep phenomena, fatigue properties and oxidation resistance. Included within the discussions is the current status of carbon/carbon composites as potential high-temperature engineering materials and the development of coating systems for thermal barrier and oxidation protection. The specific influences of combustion gas compositions, i.e., oxidation potential, sulfur, halides, etc. are discussed. A current list of eligible advanced materials and coatings systems is presented and assessed. Finally, the critical failure mechanism and life-prediction parameters for some of the new classes of advanced structural materials are elaborated with the view to achieving affordability and extended life with a high degree of reliability. Examples are drawn from a variety of energy conversion systems. (Author)

  12. The adhesion characteristics of protective coating materials for the containment structure in nuclear power plants

    International Nuclear Information System (INIS)

    Lee, Sang-Kook; Shin, Jae-Chul

    2003-01-01

    Protective coating materials used in the containment structures should be durable for the designed 30 to 40 year lifetime of a nuclear power plant. At the present, these materials have not yet been developed. Therefore it is very important to keep the durability of the protective coating materials through persistent maintenance, and in order to achieve this, understanding the adhesion characteristics of the coating materials is of utmost importance. Therefore, this study attempts to find any methods for durability maintenance of these protective coating materials. To accomplish these aims, this study applied an experimental deterioration environment condition relevant to Loss of Coolant Accident (LOCA) and Main Steam Line Break (MSLB), categorized as of Design Basis Accident (DBA), onto steel liner plate specimens covered with protective coating materials. Adhesion tests were performed on these deteriorated coating materials to characterize the physical properties and through these tests, the quantitative adhesion characteristics according to the history of deterioration environment were found

  13. Study on coated layer material performance of coated particle fuel FBR (2). High temperature property and capability of coating to thick layer of TiN

    International Nuclear Information System (INIS)

    Naganuma, Masayuki; Mizuno, Tomoyasu

    2002-08-01

    'Helium Gas Cooled Coated Particle Fuel FBR' is one of attractive core concepts in the Feasibility Study on Commercialized Fast Reactor Cycle System in Japan, and the design study is presently proceeded. As one of key technologies of this concept, the coated layer material is important, and ceramics is considered to be a candidate material because of the superior refractory. Based on existing knowledge, TiN is regarded to be a possible candidate material, to which some property tests and evaluations have been conducted. In this study, preliminary tests about the high temperature property and the capability of thick layer coating of TiN have been conducted. Results of these tests come to the following conclusions. Heating tests of two kinds of TiN layer specimens coated by PVD (Physical Vapor Deposition) and CVD (Chemical Vapor Deposition) were conducted. As a result, as for CVD coating specimens, remarkable charge was not observed on the layer up to 2,000degC, therefore we concluded that the layer by CVD had applicability up to high temperature of actual operation level. On the other hand, as for PVD coating specimens, an unstable behavior that the layer changed to a mesh like texture was observed on a 2,000degC heated specimen, therefore the applied PVD method is not considered to be promising as the coating technique. The surface conditions of some parts inside CVD device were investigated in order to evaluate possibility of TiN thick coating (∼100 μm). As a result, around 500 μm of TiN coating layer was observed on the condition of multilayer. Therefore, we conclude that CVD has capability of coating up to thick layer in actual coated particle fuel fabrication. (author)

  14. Vegetable-Oil-Based Hyperbranched Polyester-Styrene Copolymer Containing Silver Nanoparticle as Antimicrobial and Corrosion-Resistant Coating Materials

    Directory of Open Access Journals (Sweden)

    Manawwer Alam

    2013-01-01

    Full Text Available Pongamia oil (PO was converted to Pongamia oil hydroxyl (POH via epoxidation process. The esterification of POH with linolenic acid was carried out to form hyperbranched polyester (HBPE, and further styrenation was performed at the conjugated double bond in the chain of linolenic acid. After styrenation, silver nanoparticle was added in different weight percentages (0.1–0.4 wt%. The structural elucidation of POH, HBPE, and HBPE-St was carried out by FT-IR, 1H-NMR, and 13C-NMR spectroscopic techniques. Physicochemical and physicomechanical analyses were performed by standard method. Thermal behavior of the HBPE-St was analyzed by using thermogravimetric analysis (TGA and differential scanning calorimetry (DSC. The coatings of HBPE-St were prepared on mild steel strips. The anticorrosive behavior of HBPE-St resin-based coatings in acid, saline, and tap water was evaluated, and the molecular weight of HBPE-St was determined by gel permeation chromatography (GPC. The antibacterial activities of the HBPE-St copolymers were tested in vitro against bacteria and fungi by disc diffusion method. The HBPE-St copolymers exhibited good antibacterial activities and can be used as antimicrobial and corrosion-resistant coating materials.

  15. Coated silicon comprising material for protection against environmental corrosion

    Science.gov (United States)

    Hazel, Brian Thomas (Inventor)

    2009-01-01

    In accordance with an embodiment of the invention, an article is disclosed. The article comprises a gas turbine engine component substrate comprising a silicon material; and an environmental barrier coating overlying the substrate, wherein the environmental barrier coating comprises cerium oxide, and the cerium oxide reduces formation of silicate glass on the substrate upon exposure to corrodant sulfates.

  16. Thermo-mechanical Fatigue Failure of Thermal Barrier Coated Superalloy Specimen

    Science.gov (United States)

    Subramanian, Rajivgandhi; Mori, Yuzuru; Yamagishi, Satoshi; Okazaki, Masakazu

    2015-09-01

    Failure behavior of thermal barrier coated (TBC) Ni-based superalloy specimens were studied from the aspect of the effect of bond coat material behavior on low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) at various temperatures and under various loading conditions. Initially, monotonic tensile tests were carried out on a MCrAlY alloy bond coat material in the temperature range of 298 K to 1273 K (25 °C to 1000 °C). Special attention was paid to understand the ductile to brittle transition temperature (DBTT). Next, LCF and TMF tests were carried out on the thermal barrier coated Ni-based alloy IN738 specimen. After these tests, the specimens were sectioned to understand their failure mechanisms on the basis of DBTT of the bond coat material. Experimental results demonstrated that the LCF and TMF lives of the TBC specimen were closely related to the DBTT of the bond coat material, and also the TMF lives were different from those of LCF tests. It has also been observed that the crack density in the bond coat in the TBC specimen was significantly dependent on the test conditions. More importantly, not only the number of cracks but also the crack penetration probability into substrate were shown to be sensitive to the DBTT.

  17. Coating and Patterning Functional Materials for Large Area Electrofluidic Arrays

    Directory of Open Access Journals (Sweden)

    Hao Wu

    2016-08-01

    Full Text Available Industrialization of electrofluidic devices requires both high performance coating laminates and efficient material utilization on large area substrates. Here we show that screen printing can be effectively used to provide homogeneous pin-hole free patterned amorphous fluoropolymer dielectric layers to provide both the insulating and fluidic reversibility required for devices. Subsequently, we over-coat photoresist using slit coating on this normally extremely hydrophobic layer. In this way, we are able to pattern the photoresist by conventional lithography to provide the chemical contrast required for liquids dosing by self-assembly and highly-reversible electrofluidic switching. Materials, interfacial chemistry, and processing all contribute to the provision of the required engineered substrate properties. Coating homogeneity as characterized by metrology and device performance data are used to validate the methodology, which is well-suited for transfer to high volume production in existing LCD cell-making facilities.

  18. Machining of high performance workpiece materials with CBN coated cutting tools

    International Nuclear Information System (INIS)

    Uhlmann, E.; Fuentes, J.A. Oyanedel; Keunecke, M.

    2009-01-01

    The machining of high performance workpiece materials requires significantly harder cutting materials. In hard machining, the early tool wear occurs due to high process forces and temperatures. The hardest known material is the diamond, but steel materials cannot be machined with diamond tools because of the reactivity of iron with carbon. Cubic boron nitride (cBN) is the second hardest of all known materials. The supply of such PcBN indexable inserts, which are only geometrically simple and available, requires several work procedures and is cost-intensive. The development of a cBN coating for cutting tools, combine the advantages of a thin film system and of cBN. Flexible cemented carbide tools, in respect to the geometry can be coated. The cBN films with a thickness of up to 2 μm on cemented carbide substrates show excellent mechanical and physical properties. This paper describes the results of the machining of various workpiece materials in turning and milling operations regarding the tool life, resultant cutting force components and workpiece surface roughness. In turning tests of Inconel 718 and milling tests of chrome steel the high potential of cBN coatings for dry machining was proven. The results of the experiments were compared with common used tool coatings for the hard machining. Additionally, the wear mechanisms adhesion, abrasion, surface fatigue and tribo-oxidation were researched in model wear experiments.

  19. Development of cathode material for lithium-ion batteries

    Directory of Open Access Journals (Sweden)

    Rustam Mukhtaruly Turganaly

    2014-08-01

    Full Text Available The electrochemical characteristics of the cathode material coated with carbon layer has been developed. Various carbon coating methods. There  has been carried out a comparative electrochemical analysis of the coated and uncoated with carbon cathode material

  20. Corrosion behavior of biodegradable material AZ31 coated with beeswax-colophony resin

    Science.gov (United States)

    Gumelar, Muhammad Dikdik; Putri, Nur Ajrina; Anggaravidya, Mahendra; Anawati, Anawati

    2018-05-01

    Magnesium (Mg) and its alloys are potential candidates for biodegradable implant materials owing to their ability to degrade spontaneously in a physiological environment. However, the degradation rate is still considered too fast in human body solution. A coating is typically applied to slowdown corrosion rate of Mg alloys. In this work, an organic coating of mixture beeswax-colophony with ratios of 40-60, 50-50, and 60-40 in wt% was synthesized and applied on commercial magnesium alloyAZ31. The coated specimens were then characterized with SEM and XRF. The corrosion behavior of the coated specimens was evaluated by immersion test in 0.9 wt% NaCl solution at 37°C for 14 days. The results indicated that the coating material improved the corrosion resistance of the AZ31 alloy.

  1. 1976 scientific progress report. [Fuel and coating materials for HTGR]; Wissenschaftlicher Ergebnisberict 1976

    Energy Technology Data Exchange (ETDEWEB)

    Nickel, H.

    1976-07-01

    Activities at the Institute for Reactor Materials in the production and properties of high temperature gas cooled reactor fuel and coating materials are summarized. Major emphasis was placed on investigations of pyrocarbon, BISO and TRISO coatings, uranium and thorium oxides and carbides, and graphite and matrix materials. A list of publications is included. (HDR)

  2. The emissivity of W coatings deposited on carbon materials for fusion applications

    International Nuclear Information System (INIS)

    Ruset, C.; Falie, D.; Grigore, E.; Gherendi, M.; Zoita, V.; Zastrow, K.-D.; Matthews, G.; Courtois, X.; Bucalossi, J.; Likonen, J.

    2017-01-01

    Highlights: • The emissivity of tungsten coatings deposited on carbon substrates such as CFC and fine grain graphite was measured at the wavelengths of 1.064 μm, 1.75 μm, 3.75 μm and 4.0 μm in the temperature range of 400 °C–1200 °C. • The emissivity of other materials of interest for nuclear fusion such as tungsten and beryllium was measured as well. • The influence of substrate structure and of the viewing angle on the emissivity of W coatings was investigated in detail. - Abstract: Tungsten coatings deposited on carbon materials such as carbon fiber composite (CFC) or fine grain graphite are currently used in fusion devices as amour for plasma facing components (PFC). More than 4000 carbon tiles were W-coated by Combined Magnetron Sputtering and Ion Implantation technology for the ITER-like Wall at JET, ASDEX Upgrade and WEST tokamaks. The emissivity of W coatings is a key parameter required by protection systems of the W-coated PFC and also by the diagnostic tools in order to get correct values of temperature and heat loading. The emissivity of tungsten is rather well known, but the literature data refer to bulk tungsten or tungsten foils and not to coatings deposited on carbon materials. The emissivity was measured at the wavelengths of 1.064 μm, 1.75 μm, 3.75 μm and 4.0 μm. It was found that the structure of the substrate has a significant influence on the emissivity values. The temperature dependence of the emissivity in the range of 400 °C–1200 °C and the influence of the viewing angle were investigated as well. The results are given in a table for W coatings and for other materials of interest for fusion such as bulk W and bulk Be.

  3. The emissivity of W coatings deposited on carbon materials for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Ruset, C., E-mail: ruset@infim.ro [National Institute for Laser, Plasma and Radiation Physics, 077125 Bucharest (Romania); Falie, D.; Grigore, E.; Gherendi, M.; Zoita, V. [National Institute for Laser, Plasma and Radiation Physics, 077125 Bucharest (Romania); Zastrow, K.-D.; Matthews, G. [Culham Centre for Fusion Energy (CCFE), Culham Science Centre, Abingdon (United Kingdom); Courtois, X.; Bucalossi, J. [IRFM, CEA Cadarache, F-13108 SAINT PAUL LEZ DURANCE (France); Likonen, J. [VTT Technical Research Centre of Finland, P.O. Box 1000, FI-02044 VTT (Finland)

    2017-01-15

    Highlights: • The emissivity of tungsten coatings deposited on carbon substrates such as CFC and fine grain graphite was measured at the wavelengths of 1.064 μm, 1.75 μm, 3.75 μm and 4.0 μm in the temperature range of 400 °C–1200 °C. • The emissivity of other materials of interest for nuclear fusion such as tungsten and beryllium was measured as well. • The influence of substrate structure and of the viewing angle on the emissivity of W coatings was investigated in detail. - Abstract: Tungsten coatings deposited on carbon materials such as carbon fiber composite (CFC) or fine grain graphite are currently used in fusion devices as amour for plasma facing components (PFC). More than 4000 carbon tiles were W-coated by Combined Magnetron Sputtering and Ion Implantation technology for the ITER-like Wall at JET, ASDEX Upgrade and WEST tokamaks. The emissivity of W coatings is a key parameter required by protection systems of the W-coated PFC and also by the diagnostic tools in order to get correct values of temperature and heat loading. The emissivity of tungsten is rather well known, but the literature data refer to bulk tungsten or tungsten foils and not to coatings deposited on carbon materials. The emissivity was measured at the wavelengths of 1.064 μm, 1.75 μm, 3.75 μm and 4.0 μm. It was found that the structure of the substrate has a significant influence on the emissivity values. The temperature dependence of the emissivity in the range of 400 °C–1200 °C and the influence of the viewing angle were investigated as well. The results are given in a table for W coatings and for other materials of interest for fusion such as bulk W and bulk Be.

  4. Shear bond strengths of an indirect composite layering material to a tribochemically silica-coated zirconia framework material.

    Science.gov (United States)

    Iwasaki, Taro; Komine, Futoshi; Fushiki, Ryosuke; Kubochi, Kei; Shinohara, Mitsuyo; Matsumura, Hideo

    2016-01-01

    This study evaluated shear bond strengths of a layering indirect composite material to a zirconia framework material treated with tribochemical silica coating. Zirconia disks were divided into two groups: ZR-PRE (airborne-particle abrasion) and ZR-PLU (tribochemical silica coating). Indirect composite was bonded to zirconia treated with one of the following primers: Clearfil Ceramic Primer (CCP), Clearfil Mega Bond Primer with Clearfil Porcelain Bond Activator (MGP+Act), ESPE-Sil (SIL), Estenia Opaque Primer, MR. Bond, Super-Bond PZ Primer Liquid A with Liquid B (PZA+PZB), and Super-Bond PZ Primer Liquid B (PZB), or no treatment. Shear bond testing was performed at 0 and 20,000 thermocycles. Post-thermocycling shear bond strengths of ZR-PLU were higher than those of ZR-PRE in CCP, MGP+Act, SIL, PZA+PZB, and PZB groups. Application of silane yielded better durable bond strengths of a layering indirect composite material to a tribochemically silica-coated zirconia framework material.

  5. Ceramic Materials Selection of Fuel Crucibles based on Plasma Spray Coating for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hoon; Kim, Jonghwan; Kim, Hyungtae; Ko, Youngmo; Woo, Yoonmyung; Oh, Seokjin; Kim, Kihwan; Lee, Chanbock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-07-01

    The plasma-sprayed coating can provide the crucible with a denser, more friable coating layer, compared with the more friable coating layer formed by slurry-coating, which was used to prevent the interaction between melt and crucibles. Plasma-sprayed coatings are consolidated by mechanical interlocking of the molten particles impacting on the substrate and are dense by the heat applied by the plasma. The increased coating density is advantageous because it should not require frequent re coating and U-Zr melt penetration through the protective layer is more difficult in a dense coating than in a porous coating. In this study, we used Vacuum Plasma Spray method to investigate permanent coatings for re-usable crucibles for melting and casting of metallic fuel onto niobium substrates. Niobium was selected as a substrate because of its refractory nature and the coefficient of thermal expansion is similar to that of many of the candidate materials. After the HfC, ZrC, TiC, TaC, Y{sub 2}O{sub 3}, and 8% YSZ coatings were applied the resulting microstructure and chemical compositions was characterized to find the optimum process conditions for coating. Thermal plasma-sprayed coatings of refractory materials can be applied to develop a re-usable crucible coating for metallic fuel, such as the U-Zr alloy proposed for sodium cooled fast reactors.

  6. Shear bond strengths of tooth coating materials including the experimental materials contained various amounts of multi-ion releasing fillers and their effects for preventing dentin demineralization.

    Science.gov (United States)

    Arita, Shoko; Suzuki, Masaya; Kazama-Koide, Miku; Shinkai, Koichi

    2017-10-01

    We examined shear bond strengths (SBSs) of various tooth-coating-materials including the experimental materials to dentin and demineralization resistance of a fractured adhesive surface after the SBS testing. Three resin-type tooth-coating-materials (BC, PRG Barrier Coat; HC, Hybrid Coat II; and SF, Shield force plus) and two glass-ionomer-type tooth-coating-materials (CV, Clinpro XT Varnish; and FJ, Fuji VII) were selected. The experimental PRG Barrier Coat containing 0, 17, and 33 wt% S-PRG filler (BC0, BC17, and BC33, respectively) were developed. Each tooth-coating-material was applied to flattened dentin surfaces of extracted human teeth for SBS testing. After storing in water for 32 days with 4000 thermal cycling, the specimens were subjected to the SBS test. Specimens after SBS testing were subjected to a pH cycling test, and then, demineralization depths were measured using a polarized-light microscope. ANOVA and Tukey's HSD test were used for statistical analysis. The SBS value of FJ and CV was significantly lower than those of other materials except for BC (p coating-materials demonstrated significantly higher SBS for dentin than the glass-ionomer-type tooth-coating-materials; however, they were inferior to the glass ionomer-type tooth-coating-materials in regards to the acid resistance of the fractured adhesion surface.

  7. Substrates coated with silver nanoparticles as a neuronal regenerative material

    Directory of Open Access Journals (Sweden)

    Alon N

    2014-05-01

    Full Text Available Noa Alon,1,3,* Yana Miroshnikov,2,3,* Nina Perkas,2,3 Ifat Nissan,2,3 Aharon Gedanken,2,3 Orit Shefi1,31Faculty of Engineering, 2Department of Chemistry, 3Bar-Ilan Institute of Nanotechnology and Advanced Materials, Bar-Ilan University, Ramat Gan, Israel*These authors contributed equally to this workAbstract: Much effort has been devoted to the design of effective biomaterials for nerve regeneration. Here, we report the novel use of silver nanoparticles (AgNPs as regenerative agents to promote neuronal growth. We grew neuroblastoma cells on surfaces coated with AgNPs and studied the effect on the development of the neurites during the initiation and the elongation growth phases. We find that the AgNPs function as favorable anchoring sites, and the growth on the AgNP-coated substrates leads to a significantly enhanced neurite outgrowth. Cells grown on substrates coated with AgNPs have initiated three times more neurites than cells grown on uncoated substrates, and two times more than cells grown on substrates sputtered with a plain homogenous layer of silver. The growth of neurites on AgNPs in the elongation phase was enhanced as well. A comparison with substrates coated with gold nanoparticles (AuNPs and zinc oxide nanoparticles (ZnONPs demonstrated a clear silver material-driven promoting effect, in addition to the nanotopography. The growth on substrates coated with AgNPs has led to a significantly higher number of initiating neurites when compared to substrates coated with AuNPs or ZnONPs. All nanoparticle-coated substrates affected and promoted the elongation of neurites, with a significant positive maximal effect for the AgNPs. Our results, combined with the well-known antibacterial effect of AgNPs, suggest the use of AgNPs as an attractive nanomaterial – with dual activity – for neuronal repair studies.Keywords: nerve regeneration, nanotopography, antibacterial material, neuroblastoma, gold nanoparticles, zinc oxide nanoparticles

  8. Antibacterial Functionalization of PVD Coatings on Ceramics

    Directory of Open Access Journals (Sweden)

    Javier Osés

    2018-05-01

    Full Text Available The application of surface treatments that incorporate silver or copper as antibacterial elements has become a common practice for a wide variety of medical devices and materials because of their effective activity against nosocomial infections. Ceramic tiles are choice materials for cladding the floors and walls of operation rooms and other hospital spaces. This study is focused on the deposition of biocide physical vapor deposition (PVD coatings on glazed ceramic tiles. The objective was to provide antibacterial activity to the surfaces without worsening their mechanical properties. Silver and copper-doped chromium nitride (CrN and titanium nitride (TiN coatings were deposited on samples of tiles. A complete characterization was carried out in order to determine the composition and structure of the coatings, as well as their topographical and mechanical properties. The distribution of Ag and Cu within the coating was analyzed using glow discharge optical emission spectrometry (GD-OES and field emission scanning electron microscope (FE-SEM. Roughness, microhardness, and scratch resistance were measured for all of the combinations of coatings and dopants, as well as their wettability. Finally, tests of antibacterial efficacy against Staphylococcus aureus and Escherichia coli were carried out, showing that all of the doped coatings had pronounced biocide activity.

  9. Coatings for the NuSTAR mission

    DEFF Research Database (Denmark)

    Christensen, Finn Erland; Jakobsen, Anders Clemen; Brejnholt, Nicolai

    2011-01-01

    The NuSTAR mission will be the first mission to carry a hard X-ray(5-80 keV) focusing telescope to orbit. The optics are based on the use of multilayer coated thin slumped glass. Two different material combinations were used for the flight optics, namely W/Si and Pt/C. In this paper we describe...... the entire coating effort including the final coating design that was used for the two flight optics. We also present data on the performance verification of the coatings both on Si witness samples as well as on individual flight mirrors....

  10. Functioning mechanism of AlF3 coating on the Li- and Mn-rich cathode materials

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jianming; Gu, Meng; Xiao, Jie; Polzin, Bryant; Yan, Pengfei; Chen, Xilin; Wang, Chong M.; Zhang, Jiguang

    2014-11-25

    Li- and Mn-rich (LMR) material is a very promising cathode for lithium ion batteries because of their high theoretical energy density (~900 Wh kg-1) and low cost. However, their poor long-term cycling stability, voltage fade, and low rate capability are significant barriers hindered their practical applications. Surface coating, e.g. AlF3 coating, can significantly improve the capacity retention and enhance the rate capability. However, the fundamental mechanism of this improvement and the microstructural evolution related to the surface coating is still not well understood. Here, we report systematic studies of the microstructural changes of uncoated and AlF3-coated materials before and after cycling using aberration-corrected scanning/transmission electron microscopy and electron energy loss spectroscopy. The results reveal that surface coating can reduce the oxidation of electrolyte at high voltage, thus suppressing the accumulation of SEI layer on electrode particle surface. Surface coating also enhances structural stability of the surface region (especially the electrochemically transformed spinel-like phase), and protects the electrode from severe etching/corrosion by the acidic species in the electrolyte, therefore limiting the degradation of the material. Moreover, surface coating can alleviate the undesirable voltage fade by minimize layered-spinel phase transformation in the bulk region of the materials. These fundamental findings may also be widely applied to explain the functioning mechanism of other surface coatings used in a broad range of electrode materials.

  11. Evaluation of Plasma Spray hydroxy Apatite Coatings on Metallic Materials

    International Nuclear Information System (INIS)

    Take, S.; Mitsul, K.; Kasahara, M.; Sawal, R.; Izawa, S.; Nakayama, M.; Itoi, Y.

    2007-01-01

    Biocompatible Hydroxy apatite (HAp) coatings on metallic substrate by plasma spray techniques have been developed. Long-term credibility of plasma spray HAp coatings has been evaluated in physiological saline by electrochemical measurements. It was found that the corrosion resistance of SUS316L based HAp/Ti combined coatings was excellent even after more than 10 weeks long-term immersion. It was shown that postal heat treatment improved both the crystallinity and corrosion resistance of HAp. By lowering cooling rate during heat treatment process, less cracks produced in HAp coating layer, which lead to higher credibility of HAp during immersion in physiological saline. The ICP results showed that the dissolution level of substrate metallic ions was low and HAp coatings produced in this research can be acceptable as biocompatible materials. Also, the concentration of dissolved ions from HAp coatings with postal heat treatment was lower compared to those from samples without postal heat treatment. The adherence of HAp coatings with Ti substrate and other mechanical properties were also assessed by three-point bending test. The poor adhesion of HAp coating to titanium substrate can be improved by introducing a plasma spray titanium intermediate layer

  12. Absolute Thickness Measurements on Coatings Without Prior Knowledge of Material Properties Using Terahertz Energy

    Science.gov (United States)

    Roth, Don J.; Cosgriff, Laura M.; Harder, Bryan; Zhu, Dongming; Martin, Richard E.

    2013-01-01

    This study investigates the applicability of a novel noncontact single-sided terahertz electromagnetic measurement method for measuring thickness in dielectric coating systems having either dielectric or conductive substrate materials. The method does not require knowledge of the velocity of terahertz waves in the coating material. The dielectric coatings ranged from approximately 300 to 1400 m in thickness. First, the terahertz method was validated on a bulk dielectric sample to determine its ability to precisely measure thickness and density variation. Then, the method was studied on simulated coating systems. One simulated coating consisted of layered thin paper samples of varying thicknesses on a ceramic substrate. Another simulated coating system consisted of adhesive-backed Teflon adhered to conducting and dielectric substrates. Alumina samples that were coated with a ceramic adhesive layer were also investigated. Finally, the method was studied for thickness measurement of actual thermal barrier coatings (TBC) on ceramic substrates. The unique aspects and limitations of this method for thickness measurements are discussed.

  13. Exploring new W–B coating materials for the aqueous corrosion–wear protection of austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mallia, B., E-mail: bertram.mallia@um.edu.mt [Department of Metallurgy and Materials Engineering, University of Malta, Msida MSD 2080 (Malta); Dearnley, P.A. [nCATS National Centre for Advanced Tribology Southampton, Engineering Sciences, University of Southampton, Southampton SO17 1BJ (United Kingdom)

    2013-12-31

    The material loss of metallic surfaces through corrosion–wear is a serious concern in many application sectors, ranging from bio-medical implants to marine, oil and gas field components to transport vehicle and nuclear reactor devices. In principle, self-passivating alloys, like stainless steels, can be protected from surface degradation caused by corrosion–wear through the application of protective thin, hard surface coatings. In this work the suitability of using W matrix coating materials supersaturated with varying levels of boron were applied to austenitic stainless steel substrates (Ortron 90) and assessed for this purpose. These materials were compared to a highly corrosion–wear resistant “datum” surface engineered material (CrN coated Ti–6Al–4V) in sliding contact tests against a chemically inert aluminium oxide ball, whilst immersed in 0.9% NaCl solution at 37 °C. The work demonstrated that all the coated materials to be very much more resistant to material loss through corrosion–wear (by nearly an order of magnitude) compared to uncoated stainless steel, and two coatings, W–13%B and W–23%B coated Ortron 90 were similarly resistant as CrN coated Ti–6Al–4V. Three fundamental types of corrosion–wear were discovered that represented differing levels of passive film durability. The total material loss rate (TMLR) during corrosion–wear testing showed linear proportionality with the change in open circuit potential δ{sub OCP} which obeyed the governing equation: TMLR = m δ{sub OCP} + C. - Highlights: • Magnetron sputtered W–(B) coatings displayed a crystalline to amorphous transition. • W–(B) coatings displayed excellent corrosion–wear resistance under OCP conditions. • Three kinds of corrosion–wear behaviour were determined in this study. • A linear correlation between total material loss and change in OCP was discovered. • Static CV tests were not useful for predicting dynamic corrosion–wear behaviour.

  14. Reinforced Carbon Carbon (RCC) oxidation resistant material samples - Baseline coated, and baseline coated with tetraethyl orthosilicate (TEOS) impregnation

    Science.gov (United States)

    Gantz, E. E.

    1977-01-01

    Reinforced carbon-carbon material specimens were machined from 19 and 33 ply flat panels which were fabricated and processed in accordance with the specifications and procedures accepted for the fabrication and processing of the leading edge structural subsystem (LESS) elements for the space shuttle orbiter. The specimens were then baseline coated and tetraethyl orthosilicate impregnated, as applicable, in accordance with the procedures and requirements of the appropriate LESS production specifications. Three heater bars were ATJ graphite silicon carbide coated with the Vought 'pack cementation' coating process, and three were stackpole grade 2020 graphite silicon carbide coated with the chemical vapor deposition process utilized by Vought in coating the LESS shell development program entry heater elements. Nondestructive test results are reported.

  15. Special conditions for the application of coating materials in nuclear power plants

    International Nuclear Information System (INIS)

    Boetius, I.

    1980-01-01

    Proceeding from the special conditions for the application of coating materials in nuclear power plants the following factors influencing the decontamination of surface coatings are discussed from the point of view of radiation protection: abrasion resistance, waterproofness, mechanical and adhesion strength, and permeability. For practical use it is recommended to test the surface tightness of coatings with radiation-exposed specimens

  16. New raw materials for radiation curable coatings: what are they, where they come from

    International Nuclear Information System (INIS)

    Rybny, C.B.; Trebellas, J.C.; Vona, J.A.

    1975-01-01

    The availability of reasonably priced coating systems which meet the criteria of low-energy cure and minimum effluent pollution is of critical concern to the coatings industry. To appreciate the problems associated with radiation curable coatings, those manufacturing and utilizing these materials should be aware of their raw material compositions and the starting products from which they are derived. The utility and economics of ultraviolet coatings are also of prime interest. These topics are discussed, with emphasis on the photocurable polymers and their cross-linking monomers as well as the economics of this new technology in relation to energy cost savings. 7 references

  17. Multilayer coatings containing diamond and other hard materials on hardmetal substrates

    International Nuclear Information System (INIS)

    Koepf, A.; Haubner, R.; Lux, B.

    2001-01-01

    In order to improve the wear resistance of hardmetal cutting tools, coatings of hard materials were established. Especially the production of multilayer coatings, which combine useful properties of different materials was a topic of industrial and academic research. The present work examined the possibilities of combining diamond as basic layer with protective CVD layers of TiC, TiN, Ti(C,N) and Al 2 O 3 . All these combinations could be realized and some showed quite good adherence under strain, which offers possibilities for technical applications. (author)

  18. Potential of fish scales as a filling material in surface coating of cellulosic paper.

    Science.gov (United States)

    Ural, Elif; Kandirmaz, Emine A

    2018-01-01

    Paper is one of the important inputs for the printing industry, and the most important leading parameter in the printing process is its brightness. Brightness can be brought to paper using coatings and sizing. Desired surface properties and, most importantly, surface roughness can be achieved by changing the contents of the coating and sizing of the materials it contains. The use of biomaterials is becoming more important in the paper industry, as they represent substances with a lower carbon footprint. Fish scales are already used as a filling material, cosmetic material and fish food, as well as for determining the age of fish. Fish scales were brought to different sizes by a milling process. Paper formulations including different amounts of fish scales were prepared with fish scales, and coatings on raw paper were subjected to test printings in IGT-C1, with formulations and physical characteristics of coatings such as brightness, lightfastness, strength, adhesion etc. being determined. Regarding the value of yellowness, mixtures of 2.5%-10% can be used. The maximum value of brightness was obtained from a mixture of 10%. Aging visibly changed the colors. The coatings obtained were brighter than the initial coating compositions. The top quality formulation was the coating with 5% medium-sized fish scale particles.

  19. Mechanical Properties of Air Plasma Sprayed Environmental Barrier Coating (EBC) Materials

    Science.gov (United States)

    Richards, Bradley; Zhu, Dongming; Ghosn, Louis; Wadley, Haydn

    2015-01-01

    Development work in Environmental Barrier Coatings (EBCs) for Ceramic Matrix Composites (CMCs) has focused considerably on the identification of materials systems and coating architectures to meet application needs. The evolution of these systems has occurred so quickly that modeling efforts and requisite data for modeling lag considerably behind development. Materials property data exists for many systems in the bulk form, but the effects of deposition on the critical properties of strength and fracture behavior are not well studied. We have plasma sprayed bulk samples of baseline EBC materials (silicon, ytterbium disilicate) and tested the mechanical properties of these materials to elicit differences in strength and toughness. We have also endeavored to assess the mixed-mode fracture resistance, Gc, of silicon in a baseline EBC applied to SiCSiC CMC via four point bend test. These results are compared to previously determined properties of the comparable bulk material.

  20. Glass and glass–ceramic coatings, versatile materials for industrial ...

    Indian Academy of Sciences (India)

    Unknown

    such as abrasion, impact etc as compared to other coating materials applied by thermal spraying in its different forms viz. ... in some systematic way information on glass and glass– ... the industries by proper maintenance of the machinery/.

  1. Trackless tack coat materials : a laboratory evaluation performance acceptance.

    Science.gov (United States)

    2012-06-01

    The purpose of this study was to develop, demonstrate, and document laboratory procedures that could be used by the : Virginia Department of Transportation (VDOT) to evaluate non-tracking tack coat materials. The procedures would be used to : qualify...

  2. Chlorine-rich plasma polymer coating for the prevention of attachment of pathogenic fungal cells onto materials surfaces

    International Nuclear Information System (INIS)

    Lamont-Friedrich, Stephanie J; Michl, Thomas D; Giles, Carla; Griesser, Hans J; Coad, Bryan R

    2016-01-01

    The attachment of pathogenic fungal cells onto materials surfaces, which is often followed by biofilm formation, causes adverse consequences in a wide range of areas. Here we have investigated the ability of thin film coatings from chlorinated molecules to deter fungal colonization of solid materials by contact killing of fungal cells reaching the surface of the coating. Coatings were deposited onto various substrate materials via plasma polymerization, which is a substrate-independent process widely used for industrial coating applications, using 1,1,2-trichloroethane as the process vapour. XPS surface analysis showed that the coatings were characterized by a highly chlorinated hydrocarbon polymer nature, with only a very small amount of oxygen incorporated. The activity of these coatings against human fungal pathogens was quantified using a recently developed, modified yeast assay and excellent antifungal activity was observed against Candida albicans and Candida glabrata . Plasma polymer surface coatings derived from chlorinated hydrocarbon molecules may therefore offer a promising solution to preventing yeast and mould biofilm formation on materials surfaces, for applications such as air conditioners, biomedical devices, food processing equipment, and others. (paper)

  3. High temperature corrosion in chloridizing atmospheres: development of material quasi-stability diagrams and coatings

    Energy Technology Data Exchange (ETDEWEB)

    Doublet, S.; Schuetze, M. [Karl-Winnacker-Institut der DECHEMA e.V., Theodor-Heuss-Allee 25, D-60486 Frankfurt am Main (Germany)

    2004-07-01

    Chlorine gas is widely encountered in chemical industries, e. g. in waste incinerators and plastic/polymer decomposition mills. The presence of chlorine may significantly reduce the life-time of the components. Although metallic materials have been widely used under such conditions there is still a need for data on the role of the different alloying elements in commercial alloys. The purpose of this work is to produce a clear picture of which alloying elements play a detrimental role and which elements are beneficial. These results can be used as a tool for general assessment of metallic alloys with regard to their performance in chloridizing high temperature environments. A previous study has already been performed in oxidizing-chloridizing atmospheres and led to the elaboration of material quasi-stability diagrams. As a follow-up the present work has been performed in reducing-chloridizing atmospheres in order to validate these diagrams at low partial pressures of oxygen. The behaviour of 9 commercial materials where the content of the major alloying elements was varied in a systematic manner was investigated in reducing-chloridizing atmospheres (in Ar containing up to 2 vol.% Cl{sub 2} and down to 1 ppm O{sub 2}) at 800 deg. C. As the thermodynamical approach to corrosion in such atmospheres could not explain all the phenomena which occur, kinetics calculations i.e. diffusion calculations were carried out. Pack cementation and High Velocity Oxy-Fuel (HVOF) coatings were also developed from the best alloying elements previously found by the calculations and the corrosion experiments. Corrosion tests on the coated materials were then performed in the same conditions as the commercial alloys. (authors)

  4. Antifriction coating of Cu-Fe-Al-Pb system for plain bearings

    Science.gov (United States)

    Kotenkov, Pavel; Kontsevoi, Yurii; Mejlakh, Anna; Pastukhov, Eduard; Shubin, Alexey; Goyda, Eduard; Sipatov, Ivan

    2017-09-01

    Aluminium, copper and their compounds are used in common as basis for antifriction coatings of plain bearings. Antifriction testing of plain bearings (based on Al and Cu) made by leading automotive manufacturers from Germany, Japan, USA, United Kingdom and Russia were carried out to make judicious selection of basis for development of new antifriction material. Testing was carried out using friction machine. It was defined that materials based on Cu provide better durability and robustness of plain bearings in comparison with Al based ones. The new antifriction composite coatings based on copper were developed taking into account the requirements specified for plain bearings of internal-combustion engine. Pilot samples of plain bearings with antifriction coatings of Cu-Fe-Al-Pb system were produced. The antifriction composite having Cu-5Fe-5Al5Fe2-10Pb (mass %) composition has demonstrated low friction factor and high wear-resistance. Metallographic analysis of pilot samples was carried out by means of optical and scanning electron microscopy.

  5. Electrodeposition of Copper/Carbonous Nanomaterial Composite Coatings for Heat-Dissipation Materials

    Directory of Open Access Journals (Sweden)

    Yasuki Goto

    2017-12-01

    Full Text Available Carbonous nanomaterials are promising additives for composite coatings for heat-dissipation materials because of their excellent thermal conductivity. Here, copper/carbonous nanomaterial composite coatings were prepared using nanodiamond (ND as the carbonous nanomaterial. The copper/ND composite coatings were electrically deposited onto copper substrates from a continuously stirred copper sulfate coating bath containing NDs. NDs were dispersed by ultrasonic treatment, and the initial bath pH was adjusted by adding sodium hydroxide solution or sulfuric acid solution before electrodeposition. The effects of various coating conditions—the initial ND concentration, initial bath pH, stirring speed, electrical current density, and the amount of electricity—on the ND content of the coatings were investigated. Furthermore, the surface of the NDs was modified by hydrothermal treatment to improve ND incorporation. A higher initial ND concentration and a higher stirring speed increased the ND content of the coatings, whereas a higher initial bath pH and a greater amount of electricity decreased it. The electrical current density showed a minimum ND content at approximately 5 A/dm2. Hydrothermal treatment, which introduced carboxyl groups onto the ND surface, improved the ND content of the coatings. A copper/ND composite coating with a maximum of 3.85 wt % ND was obtained.

  6. Evaluation of resistant starch, glycemic index and fortificants content of premix rice coated with various concentrations and types of edible coating materials

    Science.gov (United States)

    Yulianto, W. A.; Susiati, A. M.; Adhini, H. A. N.

    2018-01-01

    The incidence of diabetes in Indonesia has been increasing year by year. Diets with a low glycemic index and high resistant starch foods can assist diabetics in controlling their blood glucose levels. Diabetics are known to have micro-nutrient deficiencies of chromium, magnesium and vitamin D that can be overcome by consuming parboiled rice fortified by use of a coating method. The fortification of parboiled rice (premix rice) can be achieved by coating with HPMC (hydroxypropyl methyl cellulose), MC (methyl cellulose), CMC (carboxyl methyl cellulose), gum arabic and rice starch. This research aimed to evaluate the levels of resistant starch, glycemic index and fortificants of premix rice coated with different concentrations and types of edible coating materials. This research used completely randomized design, with treatments to the concentrations and the types of edible coating (HPMC, CMC, MC, gum arabic and rice starch). The concentrations of edible coating were 0.15%, 0.2% and 0.25% for cellulose derivative coatings; 25%, 30%, 35% for gum arabic and 2%, 3.5% and 5% for rice starch. This research shows that fortified premix rice coated with various concentrations and types of edible coating materials is high in resistant starch and has a low glycemic index. The coating treatment affects the levels of magnesium and vitamin D, but does not affect the levels of chromium in parboiled rice. The premix rice with a low glycemic index and high nutrient content (chromium, magnesium and vitamin D) was premix rice coated by CMC 0.25% and HPMC 0.25% with glycemic indeces of 39.34 and 38.50, respectively.

  7. Max Phase Materials And Coatings For High Temperature Heat Transfer Applications

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Rodriguez, M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Garcia-Diaz, B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Olson, L. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Fuentes, R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Sindelar, R. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-10-19

    Molten salts have been used as heat transfer fluids in a variety of applications within proposed Gen IV nuclear designs and in advanced power system such as Concentrating Solar Power (CSP). However, operating at elevated temperatures can cause corrosion in many materials. This work developed coating technologies for MAX phase materials on Haynes-230 and characterized the corrosion of the coatings in the presence of commercial MgCl2-KCl molten salt. Cold spraying of Ti2AlC and physical vapor deposition (PVD) of Ti2AlC or Zr2AlC were tested to determine the most effective form of coating MAX phases on structural substrates. Corrosion testing at 850°C for 100 hrs showed that 3.9 μm Ti2AlC by PVD was slightly protective while 117 μm Ti2AlC by cold spray and 3.6 μm Zr2AlC by PVD were completely protective. None of the tests showed decomposition of the coating (Ti or Zr) into the salt

  8. Advanced thermal barrier coatings for operation in high hydrogen content fueled gas turbines.

    Energy Technology Data Exchange (ETDEWEB)

    Sampath, Sanjay [Stony Brook Univ., NY (United States)

    2015-04-02

    The Center for Thermal Spray Research (CTSR) at Stony Brook University in partnership with its industrial Consortium for Thermal Spray Technology is investigating science and technology related to advanced metallic alloy bond coats and ceramic thermal barrier coatings for applications in the hot section of gasified coal-based high hydrogen turbine power systems. In conjunction with our OEM partners (GE and Siemens) and through strategic partnership with Oak Ridge National Laboratory (ORNL) (materials degradation group and high temperature materials laboratory), a systems approach, considering all components of the TBC (multilayer ceramic top coat, metallic bond coat & superalloy substrate) is being taken during multi-layered coating design, process development and subsequent environmental testing. Recent advances in process science and advanced in situ thermal spray coating property measurement enabled within CTSR has been incorporated for full-field enhancement of coating and process reliability. The development of bond coat processing during this program explored various aspects of processing and microstructure and linked them to performance. The determination of the bond coat material was carried out during the initial stages of the program. Based on tests conducted both at Stony Brook University as well as those carried out at ORNL it was determined that the NiCoCrAlYHfSi (Amdry) bond coats had considerable benefits over NiCoCrAlY bond coats. Since the studies were also conducted at different cycling frequencies, thereby addressing an associated need for performance under different loading conditions, the Amdry bond coat was selected as the material of choice going forward in the program. With initial investigations focused on the fabrication of HVOF bond coats and the performance of TBC under furnace cycle tests , several processing strategies were developed. Two-layered HVOF bond coats were developed to render optimal balance of density and surface roughness

  9. Steam oxidation and the evaluation of coatings and material performance through collaborative research

    Energy Technology Data Exchange (ETDEWEB)

    Fry, A.T. [National Physical Lab., Teddington (United Kingdom); Aguero, A. [INTA, Madrid (Spain)

    2010-07-01

    Over the last five years through the COST 536 Programme researchers across Europe have been collaborating to better understand the phenomena of steam oxidation and to characterise coated and uncoated materials for use in power plants. During this period fundamental study of the oxidation mechanisms and changes in the oxidation kinetics caused by the presence of steam have been undertaken. Materials covering a range of high temperature plant applications have been studied, from low alloy martensitic alloys through to Ni-based superalloy materials, with investigations into the effect of increasing temperatures and pressures on the oxidation kinetics, oxide morphology and spallation characteristics. In addition conventional and novel coatings have been evaluated to assess their potential use in new USC plant. This paper will present an overview of these activities demonstrating the effect that steam has on the oxidation of alloys and coatings. (orig.)

  10. Thermal Conductivity of Ceramic Thermal Barrier and Environmental Barrier Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Bansal, Narottam P.; Lee, Kang N.; Miller, Robert A.

    2001-01-01

    Thermal barrier and environmental barrier coatings (TBC's and EBC's) have been developed to protect metallic and Si-based ceramic components in gas turbine engines from high temperature attack. Zirconia-yttria based oxides and (Ba,Sr)Al2Si2O8(BSAS)/mullite based silicates have been used as the coating materials. In this study, thermal conductivity values of zirconia-yttria- and BSAS/mullite-based coating materials were determined at high temperatures using a steady-state laser heat flux technique. During the laser conductivity test, the specimen surface was heated by delivering uniformly distributed heat flux from a high power laser. One-dimensional steady-state heating was achieved by using thin disk specimen configuration (25.4 mm diam and 2 to 4 mm thickness) and the appropriate backside air-cooling. The temperature gradient across the specimen thickness was carefully measured by two surface and backside pyrometers. The thermal conductivity values were thus determined as a function of temperature based on the 1-D heat transfer equation. The radiation heat loss and laser absorption corrections of the materials were considered in the conductivity measurements. The effects of specimen porosity and sintering on measured conductivity values were also evaluated.

  11. Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

    Science.gov (United States)

    Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

    2016-07-01

    In recent years, the emphasis in space research has been shifting from space exploration to commercialization of space. In order to utilize space for commercial purposes it is necessary to understand the low earth orbit (LEO) space environment where most of the activities will be carried out. The studies on the LEO environment are mainly focused towards understanding the effect of atomic oxygen (AO) on spacecraft materials. In the first few shuttle flights, materials looked frosty because they were actually being eroded and textured: AO reacts with organic materials on spacecraft exteriors, gradually damaging them. When a spacecraft travel in LEO (where crewed vehicles and the International Space Station fly), the AO formed from the residual atmosphere can react with the spacecraft surfaces, causing damage to the vehicle. Polymers are widely used in space vehicles and systems as structural materials, thermal blankets, thermal control coatings, conformal coatings, adhesives, lubricants, etc. Exposure of polymers and composites to the space environment may result in different detrimental effects via modification of their chemical, electrical, thermal, optical and mechanical properties as well as surface erosion. The major degradation effects in polymers are due to their exposure to atomic oxygen, vacuum ultraviolet and synergistic effects, which result in different damaging effects by modification of the polymer's chemical properties. In hydrocarbon containing polymers the main AO effect is the surface erosion via chemical reactions and the release of volatile reaction products associated with the mass loss. The application of a thin protective coating to the base materials is one of the most commonly used methods of preventing AO degradation. The purpose is to provide a barrier between base material and AO environment or, in some cases, to alter AO reactions to inhibit its diffusion. The effectiveness of a coating depends on its continuity, porosity, degree of

  12. Thermal Performance Study of Composite Phase Change Material with Polyacrylicand Conformal Coating.

    Science.gov (United States)

    Kee, Shin Yiing; Munusamy, Yamuna; Ong, Kok Seng; Cornelis Metselaar, Hendrik Simon; Chee, Swee Yong; Lai, Koon Chun

    2017-07-28

    The composite PCM was prepared by blending polymethyl methacrylate (PMMA) and myristic acid (MA) in different weight percentages. The MA and PMMA were selected as PCM and supporting material, respectively. As liquid MA may leak out during the phase transition, this study proposes the use of two coatings, namely a polyacrylic coating and a conformal coating to overcome the leakage problem. Both coatings were studied in terms of the leakage test, chemical compatibility, thermal stability, morphology, and reliability. No leakage was found in the PCMs with coatings compared to those without under the same proportions of MA/PMMA, thus justifying the use of coatings in the present study. The chemically compatibility was confirmed by FTIR spectra: the functional groups of PCMs were in accordance with those of coatings. DSC showed that the coatings did not significantly change the melting and freezing temperatures, however, they improved the thermal stability of composite PCMs as seen in TGA analysis. Furthermore, the composite PCMs demonstrated good thermal reliability after 1000 times thermal cycling. The latent heat of melting reduced by only 0.16% and 1.02% for the PCMs coated with conformal coating and polyacrylic coating, respectively. Therefore, the proposed coatings can be considered in preparing fatty acid/PMMA blends attributed to the good stability, compatibility and leakage prevention.

  13. Cobalt and cerium coated Ni powder as a new candidate cathode material for MCFC

    International Nuclear Information System (INIS)

    Kim, Min Hyuk; Hong, Ming Zi; Kim, Young-Suk; Park, Eunjoo; Lee, Hyunsuk; Ha, Hyung-Wook; Kim, Keon

    2006-01-01

    The dissolution of nickel oxide cathode in the electrolyte is one of the major technical obstacles to the commercialization of molten carbonate fuel cell (MCFC). To improve the MCFC cathode stability, the alternative cathode material for MCFC was prepared, which was made of Co/Ce-coated on the surface of Ni powder using a polymeric precursor based on the Pechini method. X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy dispersive X-ray analysis (EDAX) were employed in characterization of the alternative cathode materials. The Co/Ce-coated Ni cathode prepared by the tape-casting technique. The solubility of the Co/Ce-coated Ni cathode was about 80% lower when compare to that of pure Ni cathode under CO 2 :O 2 (66.7:33.3%) atmosphere at 650 deg. C. Consequently, the fine Co/Ce-coated Ni powder could be confirmed as a new alternative cathode material for MCFC

  14. The Behaviour of Some Vegetable-Based Materials Used as Edible Coating on Chicken Nuggets

    Directory of Open Access Journals (Sweden)

    Osman Kılınççeker

    2011-01-01

    Full Text Available In this study, chicken nuggets were predusted with zein or soy protein isolate (SPI as the first coating. Next they were coated with 0.1, 0.2 or 0.3 % carboxymethylcellulose (CMC batters as the second coating, and then breaded with bread crumbs. Finally, they were fried at 190 °C for 2, 4 or 6 min. Predusting materials were found to enhance some physical, chemical and sensorial properties of nuggets after frying. In particular, using SPI was more advantageous than zein. It increased penetrometer values and sensorial scores as it decreased moisture loss. The performance values of batter materials were improved compared to the control. Also, the yield, moisture rate, penetrometer and general appearance values decreased as the frying time increased. During this period, frying loss and fat absorption increased. Results showed that the best coating process was using SPI as predusting material, 0.1 % CMC for batter, and 2 to 4 min of frying time.

  15. Coated Aerogel Beads

    Science.gov (United States)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  16. AFM characterization of nonwoven material functionalized by ZnO sputter coating

    International Nuclear Information System (INIS)

    Deng Bingyao; Yan Xiong; Wei Qufu; Gao Weidong

    2007-01-01

    Sputter coatings provide new approaches to the surface functionalization of textile materials. In this study, polyethylene terephthalate (PET) nonwoven material was used as a substrate for creating functional nanostructures on the fiber surfaces. A magnetron sputter coating was used to deposit functional zinc oxide (ZnO) nanostructures onto the nonwoven substrate. The evolution of the surface morphology of the fibers in the nonwoven web was examined using atomic force microscopy (AFM). The AFM observations revealed a significant difference in the morphology of the fibers before and after the sputter coating. The AFM images also indicated the effect of the sputtering conditions on the surface morphology of the fibers. The increase in the sputtering time led to the growth of the ZnO grains on the fiber surfaces. The higher pressure in the sputtering chamber could cause the formation of larger grains on the fiber surfaces. The higher power used also generated larger grains on the fiber surfaces

  17. Structure, properties and wear behaviour of multilayer coatings consisting of metallic and covalent hard materials, prepared by magnetron sputtering

    International Nuclear Information System (INIS)

    Schier, V.

    1995-12-01

    Novel multilayer coatings with metallic and covalent layer materials were prepared by magnetron sputtering and characterised concerning structure, properties and application behaviour. At first single layer coatings were deposited for the determination of the material properties. To evaluate relations between structure and properties of the multilayer coatings, different multilayer concepts were realised: - coatings consisting of at most 7 layers of metallic hard materials, - 100-layer coatings consisting of metallic and covalent hard materials, - TiN-TiC multilayer coatings with different numbers of layers (between 10 and 1000), - 150-layer coatings, based on TiN-TiC multilayers, with thin ( 4 C, AlN, SiC, a:C, Si 3 N 4 , SiAlON). X-rays and electron microscopic analysis indicate in spite of nonstoichiometric compositions single phase crystalline structures for nonreactively and reactively sputtered metastable single layer Ti(B,C)-, Ti(B,N)- and Ti(B,C,N)-coatings. These single layer coatings show excellent mechanical properties (e.g. hardness values up to 6000 HV0,05), caused by lattice stresses as well as by atomic bonding conditions similar to those in c:BN and B 4 C. The good tribological properties shown in pin-on-disk-tests can be attributed to the very high hardness of the coatings. The coatings consisting of at most 7 layers of metallic hard materials show good results mainly for the cutting of steel Ck45, due to the improved mechanical properties (e.g. hardness, toughness) of the multilayers compared to the single layer coatings. This improvement is caused by inserting the hard layer materials and the coherent reinforcement of the coatings. (orig.)

  18. Electrochemical and morphological investigation of silver and zinc modified calcium phosphate bioceramic coatings on metallic implant materials

    International Nuclear Information System (INIS)

    Furko, M.; Jiang, Y.; Wilkins, T.A.; Balázsi, C.

    2016-01-01

    In our research nanostructured silver and zinc doped calcium-phosphate (CaP) bioceramic coatings were prepared on commonly used orthopaedic implant materials (Ti6Al4V). The deposition process was carried out by the pulse current technique at 70 °C from electrolyte containing the appropriate amount of Ca(NO_3)_2 and NH_4H_2PO_4 components. During the electrochemical deposition Ag"+ and Zn"2"+ ions were introduced into the solution. The electrochemical behaviour and corrosion rate of the bioceramic coatings were investigated by potentiodynamic polarization and Electrochemical Impedance Spectroscopy (EIS) measurements in conventional Ringer's solution in a three electrode open cell. The coating came into contact with the electrolyte and corrosion occurred during immersion. In order to achieve antimicrobial properties, it is important to maintain a continuous release of silver ions into physiological media, while the bioactive CaP layer enhances the biocompatibility properties of the layer by fostering the bone cell growth. The role of Zn"2"+ is to shorten wound healing time. Morphology and composition of coatings were studied by Scanning Electron Microscopy, Transmission Electron Microscopy and Energy-dispersive X-ray spectroscopy. Differential thermal analyses (DTA) were performed to determine the thermal stability of the pure and modified CaP bioceramic coatings while the structure and phases of the layers were characterized by X-ray diffraction (XRD) measurements. - Highlights: • Ag and Zn doped calcium phosphate (CaP) layers were electrochemically deposited. • Layer degradation was studied by EIS and potentiodynamic measurements. • The bioceramic coatings became passive after a period of immersion time. • Ag and Zn modified layer shows higher degradation rate compared to pure CaP coating.

  19. Liquid impact erosion mechanism and theoretical impact stress analysis in TiN-coated steam turbine blade materials

    International Nuclear Information System (INIS)

    Lee, M.K.; Kim, W.W.; Rhee, C.K.; Lee, W.J.

    1999-01-01

    Coating of TiN film was done by reactive magnetron sputter ion plating to improve the liquid impact erosion resistance of steam turbine blade materials, 12Cr steel and Stellite 6B, for nuclear power plant application. TiN-coated blade materials were initially deformed with depressions due to plastic deformation of the ductile substrate. The increase in the curvature in the depressions induced stress concentration with increasing number of impacts, followed by circumferential fracture of the TiN coating due to the circular propagation of cracks. The liquid impact erosion resistance of the blade materials was greatly improved by TiN coating done with the optimum ion plating condition. Damage decreased with increasing TiN coating thickness. According to the theoretical analysis of stresses generated by liquid impact, TiN coating alleviated the impact stress of 12Cr steel and Stellite 6B due to stress attenuation and stress wave reactions such as reflection and transmission at the coating-substrate interface

  20. Iron oxide coating films in soda-lime glass by triboadhesion

    Energy Technology Data Exchange (ETDEWEB)

    Aguilar, J. O.; Arjona, M. J. [Boulevard Bahia s/n esq. Ignacio Comonfort, Chetumal (Mexico); Rodriguez-Lelis, J. M. [Interior Internado Palmira s/n, Cuernavaca, Morelos (Mexico)

    2009-04-15

    In the triboadhesion process the coating material is passed through a rotating cotton mop and the substrate to be coated. The cotton mop rotates at high velocity and exerts pressure on the surface of the substrate. The combined effect of pressure and velocity of the coating mop on the substrate increases its temperature close to the melting point, allowing deposition and diffusion of the coating material within the substrate. After it is deposited, its particles are embedded within the base material forming a thin film composite. The amount of the coating material deposited on the substrate has its maximum at the surface and then decreases as a function of the local temperature within the base material. Bearing this in mind, in the present work, triboadhesion is employed to deposit iron oxide in a substrate of soda-lime glass, with the purpose of determining the feasibility of using this technique for solar control coatings. It was found, through electronic scan microscopy, that a composite material film is formed following the coating direction. Reflectance and transmittance tests were carried out on the glass samples. A 20% difference was found in the visible spectral region (VIS), and a reduction between 10 and 20% in the Near Infrared Region (NIR). These results showed that the triboadhesion is a promising technique for the application of thin films for solar control or solar cells

  1. Iron oxide coating films in soda-lime glass by triboadhesion

    International Nuclear Information System (INIS)

    Aguilar, J. O.; Arjona, M. J.; Rodriguez-Lelis, J. M.

    2009-01-01

    In the triboadhesion process the coating material is passed through a rotating cotton mop and the substrate to be coated. The cotton mop rotates at high velocity and exerts pressure on the surface of the substrate. The combined effect of pressure and velocity of the coating mop on the substrate increases its temperature close to the melting point, allowing deposition and diffusion of the coating material within the substrate. After it is deposited, its particles are embedded within the base material forming a thin film composite. The amount of the coating material deposited on the substrate has its maximum at the surface and then decreases as a function of the local temperature within the base material. Bearing this in mind, in the present work, triboadhesion is employed to deposit iron oxide in a substrate of soda-lime glass, with the purpose of determining the feasibility of using this technique for solar control coatings. It was found, through electronic scan microscopy, that a composite material film is formed following the coating direction. Reflectance and transmittance tests were carried out on the glass samples. A 20% difference was found in the visible spectral region (VIS), and a reduction between 10 and 20% in the Near Infrared Region (NIR). These results showed that the triboadhesion is a promising technique for the application of thin films for solar control or solar cells

  2. On the Material Characterisation of Wind Turbine Blade Coatings: The Effect of Interphase Coating-Laminate Adhesion on Rain Erosion Performance.

    Science.gov (United States)

    Cortés, Enrique; Sánchez, Fernando; O'Carroll, Anthony; Madramany, Borja; Hardiman, Mark; Young, Trevor M

    2017-09-28

    Rain erosion damage, caused by repeated droplet impact on wind turbine blades, is a major cause for concern, even more so at offshore locations with larger blades and higher tip speeds. Due to the negative economic influence of blade erosion, all wind turbine Original Equipment Manufacturers (OEMs) are actively seeking solutions. In most cases, since the surface coating plays a decisive role in the blade manufacture and overall performance, it has been identified as an area where a solution may be obtained. In this research, two main coating technologies have been considered: In-mould coatings (Gel coating) applied during moulding on the entire blade surface and the post-mould coatings specifically developed for Leading Edge Protection (LEP). The coating adhesion and erosion is affected by the shock waves created by the collapsing water droplets on impact. The stress waves are reflected and transmitted to the laminate substrate, so microstructural discontinuities in coating layers and interfaces play a key role on its degradation and may accelerate erosion by delamination. Analytical and numerical models are commonly used to relate lifetime prediction and to identify suitable coating and composite substrate combinations based on their potential stress reduction on the interface. Nevertheless, in order to use them, it is necessary to measure the contact adhesion resistance of the multi-layered system interfaces. The rain erosion performance is assessed using an accelerated testing technique, whereby the test material is repeatedly impacted at high speed with water droplets in a Whirling Arm Rain Erosion Rig (WARER). The materials, specifically the coating-laminate interphase region and acoustic properties, are further characterised by several laboratory tests, including Differential Scanning Calorimetry (DSC), pull-off testing, peeling-adhesion testing and nanoindentation testing. This body of work includes a number of case studies. The first case study compares two

  3. Formation of protective composite coatings with the use of SPTFE suspensions

    Science.gov (United States)

    Nadaraia, K. V.; Mashtalyar, D. V.; Sinebryukhov, S. L.; Gnedenkov, S. V.

    2017-09-01

    The method of protective composite coatings formation with the use of the plasma electrolytic oxidation (PEO) and subsequent treatment in isopropanol or aqueous suspension of the superdispersed polytetrafluoroethylene (SPTFE) have been developed. Morphological, electrochemical and tribological studies, as well as wetting ability of the protective coatings have been carried out. The obtained results corroborated the increase of the corrosion and wear resistance parameters for the polymer-containing coating in comparison with the base PEO-coating and uncoated material.

  4. Microstructure Based Material-Sand Particulate Interactions and Assessment of Coatings for High Temperature Turbine Blades

    Science.gov (United States)

    Murugan, Muthuvel; Ghoshal, Anindya; Walock, Michael; Nieto, Andy; Bravo, Luis; Barnett, Blake; Pepi, Marc; Swab, Jeffrey; Pegg, Robert Tyler; Rowe, Chris; hide

    2017-01-01

    during hot burner rig testing to determine sand particle incoming velocities and their rebound characteristics upon impact on coated material targets. Further, engine sand ingestion tests were carried out to test the CMAS tolerance of the coated nozzle vanes. The findings from this on-going collaborative research to develop the next-gen sand tolerant coatings for turbine blades are presented in this paper.

  5. Wear Characteristics of Ceramic Coating Materials by Plasma Spray under the Lubricative Environment

    International Nuclear Information System (INIS)

    Kim, Chang Ho

    2001-02-01

    This paper is to investigate the wear behaviors of two types of ceramics, Al 2 O 3 and TiO 2 , by coated plasma thermal spray method under the lubricative environment. The lubricative environments are grease fluids, a general hydraulic fluids, and bearing fluids. The wear testing machine used a pin on disk type. Wear characteristics, which were friction force, friction coefficient and the specific wear rate, according to the lubricative environments were obtained at the four kinds of load, and the sliding velocity is 0.2m/sec. After the wear experiments, the wear surfaces of the each test specimen were observed by a scanning electronic microscope. The obtained results are as follows. : 1. The friction coefficients of TiO 2 coating materials are 0.11 ∼ 0.16 range and those of Al 2 O 3 are 0.24 ∼ 0.39. The friction coefficient of two coating materials is relative to the hardness of these materials. 2. The friction coefficient of TiO 2 coating materials in three lubricative environments is almost same to each other in spite of changing of applied loads. 3. The friction coefficient of Al 2 O 3 coating materials is more large in low load than high load. And the friction coefficient in grease is more large than a general hydraulic and bearing fluids had almost same friction coefficient. 4. The specific wear rate in TiO 2 is greatly increasing according to change the applied loads, but that in Al 2 O 3 is slightly. And the wear in grease is the least among three lubricating environments. 5. On the wear mechanism by SEM image observation, the wear of Al 2 O 3 is adhesive wear and TiO 3 is abrasive wear

  6. Material Science Smart Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Rubinstein, A. I. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Sabirianov, R. F. [Univ. of Nebraska Medical Center, Omaha, NE (United States); Namavar, Fereydoon [Univ. of Nebraska Medical Center, Omaha, NE (United States)

    2014-07-01

    The contribution of electrostatic interactions to the free energy of binding between model protein and a ceramic implant surface in the aqueous solvent, considered in the framework of the nonlocal electrostatic model, is calculated as a function of the implant low-frequency dielectric constant. We show that the existence of a dynamically ordered (low-dielectric) interfacial solvent layer at the protein-solvent and ceramic-solvent interface markedly increases charging energy of the protein and ceramic implant, and consequently makes the electrostatic contribution to the protein-ceramic binding energy more favorable (attractive). Our analysis shows that the corresponding electrostatic energy between protein and oxide ceramics depends nonmonotonically on the dielectric constant of ceramic, εC. Obtained results indicate that protein can attract electrostatically to the surface if ceramic material has a moderate εC below or about 35 (in particularly ZrO2 or Ta2O5). This is in contrast to classical (local) consideration of the solvent, which demonstrates an unfavorable electrostatic interaction of protein with typical metal oxide ceramic materialsC>10). Thus, a solid implant coated by combining oxide ceramic with a reduced dielectric constant can be beneficial to strengthen the electrostatic binding of the protein-implant complex.

  7. Nanocryl Coating of PMMA Complete Denture Base Materials to Prevent Scratching.

    Science.gov (United States)

    Fathi, Hawa M; Benonn, Hajer A; Johnson, Anthony

    2017-09-01

    The surface of polymethylmethacrylate (PMMA) is vulnerable to indentation by hard objects that may contribute to abrade the material surface and subject it to wear. This phenomenon promotes an increase in the surface roughness leading to microbial colonisation which can endanger the general health of wearers and damage the intra-oral prosthesis. The aim of this study is to investigate the effect of three different nanocryl coating agents (Easy Glaze, G-Coat Plus and Formulation XP) on surface roughness and thickness of PMMA material after a simulating cleaning process utilizing an electric toothbrush and three different dentifrices (pastes and immersion). Acrylic uncoated discs were used as a control group. The results showed that the G-Coat Plus coating agent had less changes in the surface roughness and thickness layer whereas the immersion cleaner revealed less abrasion effect compared with the paste cleaners which could be considered the most suitable cleaner to provide lower abrasivenes and good removal of organic debris. However, using nanofilled sealants did not demonstrate significant improvement in reducing surface roughness p ⟩ 0.05. Nevertheless, it could provide some protection against wearing to the acrylic resin surface during tooth brushing and may provide better resistance to microbial colonisation. Copyright© 2017 Dennis Barber Ltd.

  8. Evaluation of the biocompatibility of a coating material for an implantable bladder volume sensor

    Directory of Open Access Journals (Sweden)

    Su-Jin Kim

    2012-03-01

    Full Text Available As the applications for implantable medical devices have increased, the need for biocompatible packaging materials has become important. Recently, we reported an implantable sensor for real-time monitoring of the changes in bladder volume, which necessitated finding a safe coating material for use in bladder tissue. At present, materials like polyethylene glycol (PEG, polydimethylsiloxane (PDMS and parylene-C are used in biomedical devices or as coating materials, owing to their excellent safety in various medical fields. However, few studies have assessed their safety in bladder tissue, therefore, we evaluated the biocompatibility of PEG, PDMS and parylene-C in the bladder. All three materials turned out to be safe in in vitro tests of live/dead staining and cell viability. In vivo tests with hematoxylin and eosin and immunofluorescence staining with MAC387 showed no persistent inflammation. Therefore, we consider that the three materials are biocompatible in bladder tissue. Despite this safety, however, PEG has biodegradable characteristics and thus is not suitable for use as packaging. We suggest that PDMS and parylene-C can be used as safe coating materials for the implantable bladder volume sensor reported previously.

  9. Computational Screening for Design of Optimal Coating Materials to Suppress Gas Evolution in Li-Ion Battery Cathodes.

    Science.gov (United States)

    Min, Kyoungmin; Seo, Seung-Woo; Choi, Byungjin; Park, Kwangjin; Cho, Eunseog

    2017-05-31

    Ni-rich layered oxides are attractive materials owing to their potentially high capacity for cathode applications. However, when used as cathodes in Li-ion batteries, they contain a large amount of Li residues, which degrade the electrochemical properties because they are the source of gas generation inside the battery. Here, we propose a computational approach to designing optimal coating materials that prevent gas evolution by removing residual Li from the surface of the battery cathode. To discover promising coating materials, the reactions of 16 metal phosphates (MPs) and 45 metal oxides (MOs) with the Li residues, LiOH, and Li 2 CO 3 are examined within a thermodynamic framework. A materials database is constructed according to density functional theory using a hybrid functional, and the reaction products are obtained according to the phases in thermodynamic equilibrium in the phase diagram. In addition, the gravimetric efficiency is calculated to identify coating materials that can eliminate Li residues with a minimal weight of the coating material. Overall, more MP and MO materials react with LiOH than with Li 2 CO 3 . Specifically, MPs exhibit better reactivity to both Li residues, whereas MOs react more with LiOH. The reaction products, such as Li-containing phosphates or oxides, are also obtained to identify the phases on the surface of a cathode after coating. On the basis of the Pareto-front analysis, P 2 O 5 could be an optimal material for the reaction with both Li residuals. Finally, the reactivity of the coating materials containing 3d/4d transition metal elements is better than that of materials containing other types of elements.

  10. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  11. Boron carbide-coated carbon material, manufacturing method therefor and plasma facing material

    International Nuclear Information System (INIS)

    Suzuki, Takayuki; Kikuchi, Yoshihiro; Hyakki, Yasuo.

    1997-01-01

    The present invention concerns a plasma facing material suitable to a thermonuclear device. The material comprises a carbon material formed by converting the surface of a carbon fiber-reinforced carbon material comprising a carbon matrix and carbon fibers to a boron carbide, the material has a surface comprising vertically or substantially vertically oriented carbon fibers, and the thickness of the surface converted to boron carbide is reduced in the carbon fiber portion than in the carbon matrix portion. Alternatively, a carbon fiber-reinforced carbon material containing carbon fibers having a higher graphitizing degree than the carbon matrix is converted to boron carbide on the surface where the carbon fibers are oriented vertically or substantially vertically. The carbon fiber-reinforced material is used as a base material, and a resin material impregnated into a shaped carbon fiber product is carbonized or thermally decomposed carbon is filled as a matrix. The material of the present invention has high heat conduction and excellent in heat resistance thereby being suitable to a plasma facing material for a thermonuclear device. Electric specific resistivity of the entire coating layer can be lowered, occurrence of arc discharge is prevented and melting can be prevented. (N.H.)

  12. Deposition and Characterization of HVOF Thermal Sprayed Functionally Graded Coatings Deposited onto a Lightweight Material

    Science.gov (United States)

    Hasan, M.; Stokes, J.; Looney, L.; Hashmi, M. S. J.

    2009-02-01

    There is a significant interest in lightweight materials (like aluminum, magnesium, titanium, and so on) containing a wear resistance coating, in such industries as the automotive industry, to replace heavy components with lighter parts in order to decrease vehicle weight and increase fuel efficiency. Functionally graded coatings, in which the composition, microstructure, and/or properties vary gradually from the bond coat to the top coat, may be applied to lightweight materials, not only to decrease weight, but also to enhance components mechanical properties by ensuring gradual microstructural (changes) together with lower residual stress. In the current work, aluminum/tool-steel functionally graded coatings were deposited onto lightweight aluminum substrates. The graded coatings were then characterized in terms of residual stress and hardness. Results show that residual stress increased with an increase in deposition thickness and a decrease in number of layers. However, the hardness also increased with an increase in deposition thickness and decrease in number of layers. Therefore, an engineer must compromise between the hardness and stress values while designing a functionally graded coating-substrate system.

  13. Decontamination of Belarus research reactor installation by strippable coatings

    International Nuclear Information System (INIS)

    Voronik, N.I.; Shatilo, N.N.

    2002-01-01

    The goal of this study was to develop new strippable coatings using water-based solutions of polyvinyl alcohol and active additives for decontamination of research reactor equipment. The employment of strippable coatings makes it possible to minimize the quantity of liquid radioactive waste. The selection of strippable decontaminating coatings was carried out on the basis of general requirements to decontaminating solutions: successfully dissolve corrosion deposits; ensure the desorption of radionuclides from the surfaces and the absence of resorption; introduce minimal corrosion effect of construction materials; to be relatively cheap and available in reagents. The decontaminating ability and adhesion properties of these coatings depending on metal and deposit sorts were investigated. Research on the chemical stability of solid wastes was carried out. The data obtained were the base for recommendations on waste management procedure for used films and pastes. A full-scale case-study analysis was performed for comparing strippable coatings with decontaminating solutions. (author)

  14. Physical, Chemical and Microbial Characteristic of Gouda Cheese Using Propolis (Apis milifera Liguistica as Coating Material

    Directory of Open Access Journals (Sweden)

    Lilik Eka Radiati

    2012-02-01

    Full Text Available Gouda cheeses were coated with different coating materials consist of pliol, beeswax, and beeswax containing different concentration of propolis  by 0,2, 0,4 and 0,8%  and stored  during  ripening at 10oC period. The result showed that no different of moisture, fat and protein content, hardness, pH value of cheese products. The hydrolysis process at maturity caused decreasing of  pH value. Added propolis in the coating material could inhibited  mould and yeast growth significantly. Key words:  Gouda Cheese, propolis, edible coating

  15. Laser cladding of wear resistant metal matrix composite coatings

    International Nuclear Information System (INIS)

    Yakovlev, A.; Bertrand, Ph.; Smurov, I.

    2004-01-01

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  16. Ultrathin Hydrophobic Coatings Obtained on Polyethylene Terephthalate Materials in Supercritical Carbon Dioxide with Co-Solvents

    Science.gov (United States)

    Kumeeva, T. Yu.; Prorokova, N. P.

    2018-02-01

    The surface properties of ultradisperse polytetrafluoroethylene coatings on polyethylene terephthalate materials modified in a supercritical carbon dioxide medium with co-solvent additions (aliphatic alcohols) were analyzed. An atomic force microscopy study revealed the peculiarities of the morphology of the hydrophobic coatings formed in the presence of co-solvents. The contribution of the co-solvents to the formation of the surface layer with a low surface energy was evaluated from the surface energy components of the modified polyester material. The stability of the coatings against dry friction was analyzed.

  17. Electrochemical and morphological investigation of silver and zinc modified calcium phosphate bioceramic coatings on metallic implant materials

    Energy Technology Data Exchange (ETDEWEB)

    Furko, M., E-mail: monika.furko@bayzoltan.hu [Bay Zoltán Nonprofit Ltd. for Applied Research, H-1116 Budapest, Fehérvári u. 130 (Hungary); Jiang, Y.; Wilkins, T.A. [Institute of Particle Science and Engineering, University of Leeds, LS2 9JT (United Kingdom); Balázsi, C. [Bay Zoltán Nonprofit Ltd. for Applied Research, H-1116 Budapest, Fehérvári u. 130 (Hungary)

    2016-05-01

    In our research nanostructured silver and zinc doped calcium-phosphate (CaP) bioceramic coatings were prepared on commonly used orthopaedic implant materials (Ti6Al4V). The deposition process was carried out by the pulse current technique at 70 °C from electrolyte containing the appropriate amount of Ca(NO{sub 3}){sub 2} and NH{sub 4}H{sub 2}PO{sub 4} components. During the electrochemical deposition Ag{sup +} and Zn{sup 2+} ions were introduced into the solution. The electrochemical behaviour and corrosion rate of the bioceramic coatings were investigated by potentiodynamic polarization and Electrochemical Impedance Spectroscopy (EIS) measurements in conventional Ringer's solution in a three electrode open cell. The coating came into contact with the electrolyte and corrosion occurred during immersion. In order to achieve antimicrobial properties, it is important to maintain a continuous release of silver ions into physiological media, while the bioactive CaP layer enhances the biocompatibility properties of the layer by fostering the bone cell growth. The role of Zn{sup 2+} is to shorten wound healing time. Morphology and composition of coatings were studied by Scanning Electron Microscopy, Transmission Electron Microscopy and Energy-dispersive X-ray spectroscopy. Differential thermal analyses (DTA) were performed to determine the thermal stability of the pure and modified CaP bioceramic coatings while the structure and phases of the layers were characterized by X-ray diffraction (XRD) measurements. - Highlights: • Ag and Zn doped calcium phosphate (CaP) layers were electrochemically deposited. • Layer degradation was studied by EIS and potentiodynamic measurements. • The bioceramic coatings became passive after a period of immersion time. • Ag and Zn modified layer shows higher degradation rate compared to pure CaP coating.

  18. Surface Coating of Gypsum-Based Molds for Maxillofacial Prosthetic Silicone Elastomeric Material: The Surface Topography.

    Science.gov (United States)

    Khalaf, Salah; Ariffin, Zaihan; Husein, Adam; Reza, Fazal

    2015-07-01

    This study aimed to compare the surface roughness of maxillofacial silicone elastomers fabricated in noncoated and coated gypsum materials. This study was also conducted to characterize the silicone elastomer specimens after surfaces were modified. A gypsum mold was coated with clear acrylic spray. The coated mold was then used to produce modified silicone experimental specimens (n = 35). The surface roughness of the modified silicone elastomers was compared with that of the control specimens, which were prepared by conventional flasking methods (n = 35). An atomic force microscope (AFM) was used for surface roughness measurement of silicone elastomer (unmodified and modified), and a scanning electron microscope (SEM) was used to evaluate the topographic conditions of coated and noncoated gypsum and silicone elastomer specimens (unmodified and modified) groups. After the gypsum molds were characterized, the fabricated silicone elastomers molded on noncoated and coated gypsum materials were evaluated further. Energy-dispersive X-ray spectroscopy (EDX) analysis of gypsum materials (noncoated and coated) and silicone elastomer specimens (unmodified and modified) was performed to evaluate the elemental changes after coating was conducted. Independent t test was used to analyze the differences in the surface roughness of unmodified and modified silicone at a significance level of p SEM analysis results showed evident differences in surface smoothness. EDX data further revealed the presence of the desired chemical components on the surface layer of unmodified and modified silicone elastomers. Silicone elastomers with lower surface roughness of maxillofacial prostheses can be obtained simply by coating a gypsum mold. © 2014 by the American College of Prosthodontists.

  19. Coating multilayer material with improved tribological properties obtained by magnetron sputtering

    Science.gov (United States)

    Mateescu, A. O.; Mateescu, G.; Balasoiu, M.; Pompilian, G. O.; Lungu, M.

    2017-02-01

    This work is based on the Patent no. RO 128094 B1, granted by the Romanian State Office for Inventions and Trademarks. The goal of the work is to obtain for investigations tribological coatings with multilayer structure with improved tribological properties, deposited by magnetron sputtering process from three materials (sputtering targets). Starting from compound chemical materials (TiC, TiB2 and WC), as sputtering targets, by deposition in argon atmosphere on polished stainless steel, we have obtained, based on the claims of the above patent, thin films of multilayer design with promising results regarding their hardness, elastic modulus, adherence, coefficient of friction and wear resistance. The sputtering process took place in a special sequence in order to ensure better tribological properties to the coating, comparing to those of the individual component materials. The tribological properties, such as the coefficient of friction, are evaluated using the tribometer test.

  20. Towards Washable Wearable Antennas: A Comparison of Coating Materials for Screen-Printed Textile-Based UHF RFID Tags

    Directory of Open Access Journals (Sweden)

    Tiiti Kellomäki

    2012-01-01

    Full Text Available (Radio frequency identification RFID tags integrated into clothing enable monitoring of people without their conscious effort. This requires tags to be an unnoticeable part of clothing and comfortable to wear. In this study, RFID antennas were screen printed on two different fabrics, six different coating materials for the (integrated circuits ICs were applied, and the reliability of these RFID tags was tested with moisture and laundry tests. Generally, glue-type coating materials were easier to handle and could be spread precisely. All the tags were operational immediately after the coatings were applied, and five of the coating materials were seen to protect the IC from detaching in the laundry. It was found that the uneven fabric surface caused discontinuities and breaks in narrow conductors, and thus hard coatings may also be needed to keep the tag from breaking in laundry.

  1. Placarding of road vehicles carrying radioactive materials

    International Nuclear Information System (INIS)

    1977-09-01

    The purpose of this Code is to give guidance on the placarding requirements for vehicles carrying radioactive materials by road in Great Britain and on the continent of Europe. Additional placards may be required regarding dangerous properties other than radioactivity. The labelling of packages for transport is dealt with in AECP 1030. This Code deals with two aspects of road vehicle placarding:-(a) placarding on the outside of road vehicles in Great Britain and on the continent of Europe, (b) a fireproof placard fixed in the driver's cab. Responsibility for placarding the vehicle rests with the carrier, but in practice the consignor may need to provide the placards. (U.K.)

  2. Synthesis of alumina ceramic encapsulation for self-healing materials on thermal barrier coating

    Science.gov (United States)

    Golim, O. P.; Prastomo, N.; Izzudin, H.; Hastuty, S.; Sundawa, R.; Sugiarti, E.; Thosin, K. A. Z.

    2018-03-01

    Durability of Thermal Barrier Coating or TBC can be optimized by inducing Self-Healing capabilities with intermetallic materials MoSi2. Nevertheless, high temperature operation causes the self-healing materials to become oxidized and lose its healing capabilities. Therefore, a method to introduce ceramic encapsulation for MoSi2 is needed to protect it from early oxidation. The encapsulation process is synthesized through a simple precipitation method with colloidal aluminum hydroxide as precursor and variations on calcination process. Semi-quantitative analysis on the synthesized sample is done by using X-ray diffraction (XRD) method. Meanwhile, qualitative analysis on the morphology of the encapsulation was carried out by using Scanning Electron Microscope (SEM) and Field Emission Scanning Electron Microscope (FESEM) equipped with dual Focus Ion Beam (FIB). The result of the experiment shows that calcination process significantly affects the final characteristic of encapsulation. The optimum encapsulation process was synthesized by colloidal aluminum hydroxide as a precursor, with a double step calcination process in low pressure until 900 °C.

  3. Finite Element Analysis of Multilayered and Functionally Gradient Tribological Coatings With Measured Material Properties (Preprint)

    National Research Council Canada - National Science Library

    Kang, Young S; Sharma, Shashi K; Sanders, Jeffrey H; Voevodin, Andrey A

    2006-01-01

    ...) gradient coatings with diamond like carbon (DLC) coating on 440C stainless steel substrate were assumed as a series of perfectly bonded layers with unique material properties and layer thickness...

  4. Investigation of calcium phosphate coatings for biomedical applications

    International Nuclear Information System (INIS)

    Yusof Abdullah; Idris Besar; Muhammad Jamal Md Isa; Mohamad Abd Razak; Hyzan Mohd Yusof

    1999-01-01

    Calcium phosphate is the main constituent of our bone and tooth minerals. The use of this bioactive material for coating implant such as artificial joint prosthesis, therefore, can promote biological fixation and enhance biocompatibility. Our initial work has been focused on the evaluation of experimental conditions of coating preparation and the effects of post-deposition calcium phosphate coatings on stainless steel substrates. The coating layers were produced by the precipitation technique and coatings were carried out in sol-gel by the dipping method. For comparison purposes a wet method was used to obtain a fine calcium phosphate ceramic powder for fabrication of microcrystal suspension used as a coating material. Scanning electron microscopy (SEM), energy dispersive microanalysis (EDS), energy dispersive x-ray fluorescence (EDXRF) and x-ray diffraction (XRD) were used to characterise the morphology, chemical composition and structure of the coatings. The results showed that the dip coating of stainless steel substrates using viscous solutions lead to the formation of porous calcium phosphate layers. These results suggested that fabrication of bioactive calcium phosphate coatings using this route offers significant advantages over the currently used methods due to considerably lower temperature process involved and may produce better result for substrates with complex shapes

  5. Materials selection of surface coatings in an advanced size reduction facility

    International Nuclear Information System (INIS)

    Briggs, J.L.; Younger, A.F.

    1980-01-01

    A materials selection test program was conducted to characterize optimum interior surface coatings for an advanced size reduction facility. The equipment to be processed by this facility consists of stainless steel apparatus (e.g., glove boxes, piping, and tanks) used for the chemical recovery of plutonium. Test results showed that a primary requirement for a satisfactory coating is ease of decontamination. A closely related concern is the resistance of paint films to nitric acid - plutonium environments. A vinyl copolymer base paint was the only coating, of eight paints tested, with properties that permitted satisfactory decontamination of plutonium and also performed equal to or better than the other paints in the chemical resistance, radiation stability, and impact tests

  6. Effect of a self-adhesive coating on the load-bearing capacity of tooth-coloured restorative materials.

    Science.gov (United States)

    Bagheri, R; Palamara, Jea; Mese, A; Manton, D J

    2017-03-01

    The aim of this study was to compare the flexural strength and Vickers hardness of tooth-coloured restorative materials with and without applying a self-adhesive coating for up to 6 months. Specimens were prepared from three resin composites (RC), two resin-modified glass-ionomer cements (RM-GIC) and two conventional glass-ionomer cements (CGIC). All materials were tested both with and without applying G-Coat Plus (GCP). Specimens were conditioned in 37 °C distilled deionized water for 24 h, and 1, 3 and 6 months. The specimens were strength tested using a four-point bend test jig in a universal testing machine. The broken specimen's halves were used for Vickers hardness testing. Representative specimens were examined under an environmental scanning electron microscope. Data analysis showed that regardless of time and materials, generally the surface coating was associated with a significant increase in the flexural strength of the materials. Applying the GCP decreased the hardness of almost all materials significantly (P < 0.05) and effect of time intervals on hardness was material dependent. The load-bearing capacity of the restorative materials was affected by applying self-adhesive coating and ageing. The CGIC had significantly higher hardness but lower flexural strength than the RM-GIC and RC. © 2016 Australian Dental Association.

  7. Synthesis of Fe-based amorphous composite coatings with low purity materials by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Qingjun [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)]. E-mail: sduzhu@yahoo.com.cn; Qu Shiyao [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Wang Xinhong [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Zou Zengda [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China)

    2007-06-30

    Amorphous composite coatings Fe{sub 38}Ni{sub 30-X}Si{sub 16}B{sub 14}V{sub 2}M {sub X} (X = 0, 1, 2) (M contains Al, Ti, Mo, and C) were prepared with low purity of raw materials by laser cladding. X-ray diffraction and transmission electron microscopy results show that the coating have an amorphous structure with a few crystalline phase on it. The amorphous phase is the primary phase. The glass forming ability as well as the microhardness of the Fe-based alloy made from low purity raw materials can be much enhanced by adding small amount of multi-components. However, the elements addition has its optimal quantity. When X is equal to 1, the microstructure of the coating contains 97.93% amorphous phase and 2.07% crystalline phase on it. As a result, the microhardness of the coating reaches maximum. With further increasing of the additions, the amorphous phase in the coating lessens instead of augment and the crystalline phase begins to accumulate, which result in the decrease of the microhardness.

  8. Materials and coatings to resist high temperature oxidation and corrosion

    International Nuclear Information System (INIS)

    1977-01-01

    Object of the given papers are the oxidation and corrosion behaviour of several materials (such as stainless steels, iron-, or nickel-, or cobalt-base alloys, Si-based ceramics) used at high temperatures and various investigations on high-temperature protective coatings. (IHoe) [de

  9. A review of materials for spectral design coatings in signature management applications

    Science.gov (United States)

    Andersson, Kent E.; Škerlind, Christina

    2014-10-01

    The current focus in Swedish policy towards national security and high-end technical systems, together with a rapid development in multispectral sensor technology, adds to the utility of developing advanced materials for spectral design in signature management applications. A literature study was performed probing research databases for advancements. Qualitative text analysis was performed using a six-indicator instrument: spectrally selective reflectance; low gloss; low degree of polarization; low infrared emissivity; non-destructive properties in radar and in general controllability of optical properties. Trends are identified and the most interesting materials and coating designs are presented with relevant performance metrics. They are sorted into categories in the order of increasing complexity: pigments and paints, one-dimensional structures, multidimensional structures (including photonic crystals), and lastly biomimic and metamaterials. The military utility of the coatings is assessed qualitatively. The need for developing a framework for assessing the military utility of incrementally increasing the performance of spectrally selective coatings is identified.

  10. Synthesis and electrochemical performance of ruthenium oxide-coated carbon nanofibers as anode materials for lithium secondary batteries

    Energy Technology Data Exchange (ETDEWEB)

    Hyun, Yura; Choi, Jin-Yeong [Department of Chemistry, Keimyung University (Korea, Republic of); Park, Heai-Ku [Department of Chemical Engineering, Keimyung University (Korea, Republic of); Lee, Chang-Seop, E-mail: surfkm@kmu.ac.kr [Department of Chemistry, Keimyung University (Korea, Republic of)

    2016-12-01

    Highlights: • Ruthenium oxide (RuO{sub 2}) coated carbon nanofibers (CNFs) on Ni foam were synthesized by chemical vapor deposition method and applied as anode materials of Li secondary batteries. • When RuO{sub 2}/CNFs/Ni foam was used as the anode material, initial capacity was improved from 276 mAh/g to 494 mAh/g with retention rate of 47.4% after 30 cycles. - Abstract: In this study, ruthenium oxide (RuO{sub 2}) coated carbon nanofibers (CNFs) were synthesized and applied as anode materials of Li secondary batteries. The CNFs were grown on Ni foam via chemical vapor deposition (CVD) method after CNFs/Ni foam was put into the 0.01 M RuCl{sub 3} solution. The ruthenium oxide-coated CNFs/Ni foam was dried in a dryer at 80 °C. The morphologies, compositions, and crystal quality of RuO{sub 2}/CNFs/Ni foam were characterized by SEM, EDS, XRD, Raman spectroscopy, and XPS. The electrochemical characteristics of RuO{sub 2}/CNFs/Ni foam as anode of Li secondary batteries were investigated using three-electrode cell. The RuO{sub 2}/CNFs/Ni foam was directly employed as a working electrode without any binder, and lithium foil was used as the counter and reference electrodes. LiClO{sub 4} (1 M) was employed as electrolyte and dissolved in a mixture of propylene carbonate (PC): ethylene carbonate (EC) in a 1:1 volume ratio. The galvanostatic charge/discharge cycling and cyclic voltammetry measurements were carried out at room temperature by using a battery tester. In particular, synthesized RuO{sub 2}/CNFs/Ni foam showed the highest retention rate (47.4%). The initial capacity (494 mAh/g) was reduced to 234 mAh/g after 30 cycles.

  11. Synthesis and electrochemical performance of ruthenium oxide-coated carbon nanofibers as anode materials for lithium secondary batteries

    International Nuclear Information System (INIS)

    Hyun, Yura; Choi, Jin-Yeong; Park, Heai-Ku; Lee, Chang-Seop

    2016-01-01

    Highlights: • Ruthenium oxide (RuO_2) coated carbon nanofibers (CNFs) on Ni foam were synthesized by chemical vapor deposition method and applied as anode materials of Li secondary batteries. • When RuO_2/CNFs/Ni foam was used as the anode material, initial capacity was improved from 276 mAh/g to 494 mAh/g with retention rate of 47.4% after 30 cycles. - Abstract: In this study, ruthenium oxide (RuO_2) coated carbon nanofibers (CNFs) were synthesized and applied as anode materials of Li secondary batteries. The CNFs were grown on Ni foam via chemical vapor deposition (CVD) method after CNFs/Ni foam was put into the 0.01 M RuCl_3 solution. The ruthenium oxide-coated CNFs/Ni foam was dried in a dryer at 80 °C. The morphologies, compositions, and crystal quality of RuO_2/CNFs/Ni foam were characterized by SEM, EDS, XRD, Raman spectroscopy, and XPS. The electrochemical characteristics of RuO_2/CNFs/Ni foam as anode of Li secondary batteries were investigated using three-electrode cell. The RuO_2/CNFs/Ni foam was directly employed as a working electrode without any binder, and lithium foil was used as the counter and reference electrodes. LiClO_4 (1 M) was employed as electrolyte and dissolved in a mixture of propylene carbonate (PC): ethylene carbonate (EC) in a 1:1 volume ratio. The galvanostatic charge/discharge cycling and cyclic voltammetry measurements were carried out at room temperature by using a battery tester. In particular, synthesized RuO_2/CNFs/Ni foam showed the highest retention rate (47.4%). The initial capacity (494 mAh/g) was reduced to 234 mAh/g after 30 cycles.

  12. Flow coating apparatus and method of coating

    Science.gov (United States)

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  13. Clearance of iron oxide particles in rat liver: effect of hydrated particle size and coating material on liver metabolism.

    Science.gov (United States)

    Briley-Saebo, Karen C; Johansson, Lars O; Hustvedt, Svein Olaf; Haldorsen, Anita G; Bjørnerud, Atle; Fayad, Zahi A; Ahlstrom, Haakan K

    2006-07-01

    We sought to evaluate the effect of the particle size and coating material of various iron oxide preparations on the rate of rat liver clearance. The following iron oxide formulations were used in this study: dextran-coated ferumoxide (size = 97 nm) and ferumoxtran-10 (size = 21 nm), carboxydextran-coated SHU555A (size = 69 nm) and fractionated SHU555A (size = 12 nm), and oxidized-starch coated materials either unformulated NC100150 (size = 15 nm) or formulated NC100150 injection (size = 12 nm). All formulations were administered to 165 rats at 2 dose levels. Quantitative liver R2* values were obtained during a 63-day time period. The concentration of iron oxide particles in the liver was determined by relaxometry, and these values were used to calculate the particle half-lives in the liver. After the administration of a high dose of iron oxide, the half-life of iron oxide particles in rat liver was 8 days for dextran-coated materials, 10 days for carboxydextran materials, 14 days for unformulated oxidized-starch, and 29 days for formulated oxidized-starch. The results of the study indicate that materials with similar coating but different sizes exhibited similar rates of liver clearance. It was, therefore, concluded that the coating material significantly influences the rate of iron oxide clearance in rat liver.

  14. Investigation of Fracturing and Adhesion Behavior of Hydroxapatite Coating Formed by Aminoacetic Acid-Sodium Aminoacetate Buffer Systems

    Directory of Open Access Journals (Sweden)

    İbrahim Aydın

    2018-02-01

    Full Text Available Biomaterials utilized in implantation can be categorized into 4 main categories, as ceramics, polymers, metals and composites. Ceramic-based biomaterials are opted for, particularly in the field of orthopedics. These materials, also named as bioceramics, are usually employed by coating them onto the base material, inasmuch as they are far from the mechanical values of bone. In this study, a hydroxyapatite coating that is fully compatible with human blood plasma was applied on Ti6Al4V alloy through a biomimetic technique using aminoacetic acid-sodium aminoacetate buffer system for the first time in the literature, and examinations related thereto were carried out. The surface of the base material Ti6Al4V alloy was activated with various chemicals. Subsequent to activating the surface, a coating process whereby the base material was kept in simulated body fluid for 24, 48, 72, 96 h was carried out. Ultimate microhardness (indentation tests were performed to determine the average indentation depths in maximum load, vickers hardness and elasticity modulus of the coatings obtained by using the biomimetic method, while scratch tests were performed to measure the surface bonding strengths of the coating layers. Furthermore, the fracture toughness values of the coating were calculated. The results obtained through the study are evaluated and discussed.

  15. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Science.gov (United States)

    2010-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... atmosphere, except pipelines under paragraph (c) of this section. (b) Coating material must be suitable for...

  16. The effect of specifi c relationship between material and coating on tribological and protective features of the product

    Directory of Open Access Journals (Sweden)

    B. Sovilj

    2012-01-01

    Full Text Available Today, parts and tools are increasingly made of composite materials. Realization of specifi c connection between basic material and coating is very important. The quality of coating on products, in terms of wear and resistance to destruction, has a large impact on productivity and reliability of production processes, in particular their life. In this paper, based on experimental investigations, the effect of specific relationship between the base material and coating on tribological and protective features of the product is analyzed.

  17. Effect of mating materials on wear properties of amorphous hydrogenated carbon (a-C:H coating and tetrahedral amorphous carbon (ta-C coating in base oil boundary lubrication condition

    Directory of Open Access Journals (Sweden)

    Xiang Li

    2017-12-01

    Full Text Available In this study, wear behavior of amorphous hydrogenated carbon (a-C:H coating and tetrahedral amorphous carbon (ta-C coating when sliding against various mating materials in base oil boundary lubrication condition is comparatively investigated to find out the optimal combinations of DLC/mating material and corresponding wear mechanism of both DLC coating. Tribological tests were performed in a cylinder-on-disc tribometer, Field Emission Scanning Electron Microscopy, Raman spectroscopy is used for characterization of ta-C and a-C:H worn surface. The results show that the specific wear rate of ta-C coating increases along with the hardness and roughness of mating material increases, while the specific wear rate of a-C:H coating increases together with an increment in the ID/IG ratio. It is concluded that for ta-C coating, local stress concentration-induced microfracture is the main wear mechanism in relative high wear scenario, along with minor graphitization-induced wear which prevails in low wear scenario. On the other hand, a-C:H coating showed that simultaneous generation and removal of the graphitized layer on the contact surface is the predominant wear mechanism.

  18. Fabrication of mesoporous metal oxide coated-nanocarbon hybrid materials via a polyol-mediated self-assembly process

    Science.gov (United States)

    Feng, Bingmei; Wang, Huixin; Wang, Dongniu; Yu, Huilong; Chu, Yi; Fang, Hai-Tao

    2014-11-01

    After clarifying the formation mechanism of a typical metal glycolate precipitate, Ti glycolate, in a polyol-mediated synthesis using acetone as a precipitation medium, we describe a simple template-free approach based on an ethylene glycol-mediated synthesis to fabricate mesoporous metal oxide coated-nanocarbon hybrid materials including TiO2 coated-carbon nanotube (CNT), SnO2 coated-CNT, Cu2O/CuO coated-CNT and TiO2 coated-graphene sheet (GS). In the approach, metal oxide precursors, metal glycolates, were first deposited on CNTs or GSs, and subsequently transformed to the metal oxide coatings by pyrolysis or hydrolysis. By a comparison between the characterization of two TiO2-CNT hybrid materials using carboxylated CNTs and pristine CNTs without carboxyl groups, the driving force for initiating the deposition of metal glycolates on the carboxylated CNTs is confirmed to be the hydrogen bonding between the carboxyl groups and the polymer chains in metal glycolate sols. The electrochemical performances of the mesoporous TiO2 coated-carboxylated CNTs and TiO2-pristine CNT hybrid materials were investigated. The results show that the mesoporous TiO2 coated-carboxylated CNT with a uniform core-shell nanostructure exhibits substantial improvement in the rate performance in comparison with its counterpart from 0.5 C to 100 C because of its higher electronic conductivity and shorter diffusion path for the lithium ion. At the extremely high rate of 100 C, the specific capacity of TiO2 of the former reaches 85 mA h g-1, twice as high as that of the latter.After clarifying the formation mechanism of a typical metal glycolate precipitate, Ti glycolate, in a polyol-mediated synthesis using acetone as a precipitation medium, we describe a simple template-free approach based on an ethylene glycol-mediated synthesis to fabricate mesoporous metal oxide coated-nanocarbon hybrid materials including TiO2 coated-carbon nanotube (CNT), SnO2 coated-CNT, Cu2O/CuO coated-CNT and TiO2

  19. Surface characterization of an energetic material, pentaerythritoltetranitrate (PETN), having a thin coating achieved through a starved addition microencapsulation technique

    Energy Technology Data Exchange (ETDEWEB)

    Worley, C.M.

    1986-05-07

    The objective of this research was to: (1) determine the nature of a thin coating on an explosive material which was applied using a starved addition microencapsulation technique, (2) understand the coating/crystal bond, and (3) investigate the wettability/adhesion of plastic/solvent combinations using the coating process. The coating used in this work was a Firestone Plastic Company copolymer (FPC-461) of vinylchloride/trifluorochloroethylene in a 1.5/1.0 weight ratio. The energetic explosive examined was pentaerythritoltetranitrate (PETN). The coating process used was starved addition followed by a solvent evaporation technique. Surface analytical studies, completed for characterization of the coating process, show (1) evidence that the polymer coating is present, but not continuous, over the surface of PETN; (2) the average thickness of the polymer coating is between 16-32 A and greater than 44 A, respectively, for 0.5 and 20 wt % coated PETN; (3) no changes in surface chemistry of the polymer or the explosive material following microencapsulation; and (4) the presence of explosive material on the surface of 0.5 wt % FPC-461 coated explosives. 5 refs., 15 figs., 6 tabs.

  20. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Science.gov (United States)

    2010-10-01

    ...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... 49 Transportation 3 2010-10-01 2010-10-01 false What coating material may I use for external corrosion control? 195.559 Section 195.559 Transportation Other Regulations Relating to Transportation...

  1. Behaviour of plasma spray coatings under disruption simulation

    International Nuclear Information System (INIS)

    Brossa, F.; Rigon, G.; Looman, B.

    1988-01-01

    The behaviour of metallic and ceramic protective coatings under disruption simulations was studied correlating the damage with their physical and structural parameters. Plasma Spray (PS) and Vacuum Plasma Spray (VPS) were the techniques used for the production of the coatings. W-5% Re was selected for divertor plates, and TiC, TiO 2 , Al 2 O 3 , low-Z ceramic materials for the first wall protection on 316 SS, Cu and Al as substrates. An electron beam gun was used to simulate the plasma disruptions. The tests were carried out from 0.6 to 6 MJ/m 2 . The thermal effects were studied by metallographic and EDXA analysis. The damage was observed comparing the degree of protection provided by each coating to discover the minimum thickness necessary to prevent the underlying material from melting. Good protective coatings must have a high melting point, great porosity and low thermal conductivity. Such coatings act as thermal barriers, increasing the surface temperature and radiating back large parts of the energy. (orig.)

  2. In situ measurement of low-Z material coating thickness on high Z substrate for tokamaks

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, D., E-mail: dmueller@pppl.gov; Roquemore, A. L.; Jaworski, M.; Skinner, C. H.; Miller, J.; Creely, A. [Princeton Plasma Physics Laboratory, Princeton, New Jersey 08543 (United States); Raman, P.; Ruzic, D. [Department of Nuclear, Plasma, and Radiological Engineering, Center for Plasma Material Interaction, University of Illinois, Urbana, Illinois 61801 (United States)

    2014-11-15

    Rutherford backscattering of energetic particles can be used to determine the thickness of a coating of a low-Z material over a heavier substrate. Simulations indicate that 5 MeV alpha particles from an {sup 241}Am source can be used to measure the thickness of a Li coating on Mo tiles between 0.5 and 15 μm thick. Using a 0.1 mCi source, a thickness measurement can be accomplished in 2 h of counting. This technique could be used to measure any thin, low-Z material coating (up to 1 mg/cm{sup 2} thick) on a high-Z substrate, such as Be on W, B on Mo, or Li on Mo. By inserting a source and detector on a moveable probe, this technique could be used to provide an in situ measurement of the thickness of Li coating on NSTX-U Mo tiles. A test stand with an alpha source and an annular solid-state detector was used to investigate the measurable range of low-Z material thicknesses on Mo tiles.

  3. Comparison of some coating techniques to fabricate barrier layers on packaging materials

    Energy Technology Data Exchange (ETDEWEB)

    Hirvikorpi, Terhi, E-mail: terhi.hirvikorpi@vtt.f [VTT Technical Research Centre of Finland, Biologinkuja 7, Espoo, P.O. Box 1000, FI-02044 VTT (Finland); Vaehae-Nissi, Mika, E-mail: mika.vaha-nissi@vtt.f [VTT Technical Research Centre of Finland, Biologinkuja 7, Espoo, P.O. Box 1000, FI-02044 VTT (Finland); Harlin, Ali, E-mail: ali.harlin@vtt.f [VTT Technical Research Centre of Finland, Biologinkuja 7, Espoo, P.O. Box 1000, FI-02044 VTT (Finland); Karppinen, Maarit, E-mail: maarit.karppinen@tkk.f [Laboratory of Inorganic Chemistry, Department of Chemistry, Aalto University School of Science and Technology, Kemistintie 1, P.O. Box 16100, FI-00076 AALTO (Finland)

    2010-07-30

    Atomic layer deposition (ALD), electron beam evaporation, magnetron sputtering and a sol-gel method were used to deposit thin aluminum oxide coatings onto two different fiber-based packaging materials of commercial board grades coated with synthetic and biodegradable polymers. Significant decreases in both the water vapor and oxygen permeation rates were observed. With each technique the barrier performance was improved. However, among the techniques tested ALD was found to be most suitable. Our results moreover revealed that biodegradable polylactic acid-coated paperboard with a 25-nm thick layer of aluminum oxide grown by ALD on top of it showed promising barrier characteristics against water vapor and oxygen.

  4. Comparison of some coating techniques to fabricate barrier layers on packaging materials

    International Nuclear Information System (INIS)

    Hirvikorpi, Terhi; Vaehae-Nissi, Mika; Harlin, Ali; Karppinen, Maarit

    2010-01-01

    Atomic layer deposition (ALD), electron beam evaporation, magnetron sputtering and a sol-gel method were used to deposit thin aluminum oxide coatings onto two different fiber-based packaging materials of commercial board grades coated with synthetic and biodegradable polymers. Significant decreases in both the water vapor and oxygen permeation rates were observed. With each technique the barrier performance was improved. However, among the techniques tested ALD was found to be most suitable. Our results moreover revealed that biodegradable polylactic acid-coated paperboard with a 25-nm thick layer of aluminum oxide grown by ALD on top of it showed promising barrier characteristics against water vapor and oxygen.

  5. Effects caused by thermal shocks in plasma sprayed protective coatings from materials based on Al2O3

    International Nuclear Information System (INIS)

    Gorski, L.; Wolski, T.; Gostynski, D.

    1996-01-01

    Plasma sprayed coatings from the materials based on Al 2 O 3 with addition of NiO and TiO 2 have been studied. Thermal shock resistance of these coatings has been tested on special experimental arrangement in the stream of hot and cold gases. Changes in coating microstructure has been determined by light microscopy methods. Phase transition caused by the experiments are revealed by X-ray diffraction methods. The resistance for thermal fatigue processes depends on used coatings materials. (author). 21 refs, 21 figs, 1 tab

  6. Effect of coating material on heat transfer and skin friction due to impinging jet onto a laser producedhole

    Science.gov (United States)

    Shuja, S. Z.; Yilbas, B. S.

    2013-07-01

    Jet impingement onto a two-layer structured hole in relation to laser drilling is investigated. The hole consists of a coating layer and a base material. The variations in the Nusselt number and the skin friction are predicted for various coating materials. The Reynolds stress turbulent model is incorporated to account for the turbulence effect of the jet flow and nitrogen is used as the working fluid. The study is extended to include two jet velocities emanating from the conical nozzle. It is found that coating material has significant effect on the Nusselt number variation along the hole wall. In addition, the skin friction varies considerably along the coating thickness in thehole.

  7. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    International Nuclear Information System (INIS)

    Deng, Min-Jen; Tsai, Du-Cheng; Ho, Wen-Hsien; Li, Ching-Fei; Shieu, Fuh-Sheng

    2013-01-01

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO 4 solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  8. Study of radioactivity diffusion for bitumen-coated blocks produced by an industrial coating plant

    International Nuclear Information System (INIS)

    Rodier, J.; Lefillatre, G.

    1969-01-01

    The solidification by bitumen of chemical coprecipitation sludges from the Marcoule waste treatment station has been studied in the laboratory and has led to the construction of an industrial coating plant. The quality of the coated material obtained has been controlled by the lixiviation test carried out with ordinary water and with sea-water on 45 ml laboratory samples and on industrial coated blocks of 150 litres. Tests on blocks of such a size have necessitated the installation of three special tanks. Two, each of 2000 litres capacity, contain ordinary and sea-water which was continuously recycled at a rate of 2.5 cm/hr and renewed periodically. In the third tank having a capacity of 11000 litres, the coated block was buried in earth and sprinkled with ordinary water with a view to studying the migration of radioelements in soil. The results of these tests confirm those obtained during the laboratory experiments. (authors) [fr

  9. Shear bond strength between an indirect composite layering material and feldspathic porcelain-coated zirconia ceramics.

    Science.gov (United States)

    Fushiki, Ryosuke; Komine, Futoshi; Blatz, Markus B; Koizuka, Mai; Taguchi, Kohei; Matsumura, Hideo

    2012-10-01

    This study aims to evaluate the effect of both feldspathic porcelain coating of zirconia frameworks and priming agents on shear bond strength between an indirect composite material and zirconia frameworks. A total of 462 airborne-particle-abraded zirconia disks were divided into three groups: untreated disks (ZR-AB), airborne-particle-abraded zirconia disks coated with feldspathic porcelain, (ZR-PO-AB), and hydrofluoric acid-etched zirconia disks coated with feldspathic porcelain (ZR-PO-HF). Indirect composite (Estenia C&B) was bonded to zirconia specimens with no (CON) or one of four priming agents--Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB + activator), Estenia Opaque primer, or Porcelain Liner M Liquid B (PLB)--with or without an opaque material (Estenia C&B Opaque). All specimens were tested for shear bond strength before and after 20,000 thermocycles. The Steel-Dwass test and Mann-Whitney U test were used to compare shear bond strength. In ZR-AB specimens, the initial bond strength of the CPB and CPB + Activator groups was significantly higher as compared with the other three groups (P material, bond strength was significantly lower in ZR-AB specimens than in ZR-PO-AB and ZR-PO-HF specimens (P composite to zirconia independent of surface treatment. The use of a silane coupling agent and opaque material yields durable bond strength between the indirect composite and feldspathic-porcelain-coated zirconia. The results of the present study suggest that feldspathic porcelain coating of zirconia frameworks is an effective method to obtain clinically acceptable bond strengths of a layering indirect composite material to a zirconia framework.

  10. Ti substrate coated with composite Cr–MoO2 coatings as highly selective cathode materials in hypochlorite production

    International Nuclear Information System (INIS)

    Lačnjevac, U.Č.; Jović, B.M.; Gajić-Krstajić, Lj.M.; Kovač, J.; Jović, V.D.; Krstajić, N.V.

    2013-01-01

    Highlights: ► Composite Cr–MoO 2 coatings were prepared by electrodeposition onto mild steel and Ti substrates. ► Ti/Cr–MoO 2 electrodes were investigated as cathode materials for the hypochlorite production. ► Selectivity of electrodes increased with the increase of the content of MoO 2 in the coating. ► The current efficiency for the HER exceeded 97% at the best cathode. ► The suppression of hypochlorite reduction is caused by the presence of Cr 2 O 3 at the surface. -- Abstract: The aim of this work was to investigate the possibility of preparation of the composite Cr–MoO 2 coatings onto steel and titanium substrates as cathode materials with high selective properties which imply the suppression of hypochlorite reduction as a side reaction during hypochlorite commercial production. The electrodes were prepared by simultaneous deposition of chromium and suspended MoO 2 particles on titanium substrate from acid chromium (VI) bath. The current efficiency for electrodeposition of the composite coatings did not vary significantly with the concentration of suspended MoO 2 particles. The content of molybdenum in the deposits was relatively low (0.2–1.5 at.%) and increased with increasing the concentration of suspended MoO 2 particles in the bath, in the range from 0 to 10 g dm −3 . With further increase in the concentration of MoO 2 , the content of molybdenum in the coating varied insignificantly. X-ray photoelectron spectroscopy-XPS and EDS analysis were applied to analyze elemental composition and chemical bonding of elements on the surface and in the sub-surface region of obtained coatings. When the concentration of MoO 2 particles in the bath was raised above 5 g dm −3 , the appearance of the coating changed from the typical pure chromium deposit to needle-like deposit with the appearance of black inclusions on the surface. XPS analysis and corresponding Cr 2p spectra showed the presence of chromium oxide, probably Cr 2 O 3 with Cr(3

  11. UV-Curable Hybrid Nanocomposite Coating to Protect Tether Polymer Materials, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — To address the NASA need for coatings to protect and strengthen tether materials for Momentum-exchange Electrodynamic Reboost (MXER) technology, Luminit, LLC,...

  12. Cathodic Polarization Coats Titanium Based Implant Materials with Enamel Matrix Derivate (EMD

    Directory of Open Access Journals (Sweden)

    Matthias J. Frank

    2014-03-01

    Full Text Available The idea of a bioactive surface coating that enhances bone healing and bone growth is a strong focus of on-going research for bone implant materials. Enamel matrix derivate (EMD is well documented to support bone regeneration and activates growth of mesenchymal tissues. Thus, it is a prime candidate for coating of existing implant surfaces. The aim of this study was to show that cathodic polarization can be used for coating commercially available implant surfaces with an immobilized but functional and bio-available surface layer of EMD. After coating, XPS revealed EMD-related bindings on the surface while SIMS showed incorporation of EMD into the surface. The hydride layer of the original surface could be activated for coating in an integrated one-step process that did not require any pre-treatment of the surface. SEM images showed nano-spheres and nano-rods on coated surfaces that were EMD-related. Moreover, the surface roughness remained unchanged after coating, as it was shown by optical profilometry. The mass peaks observed in the matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy (MALDI-TOF MS analysis confirmed the integrity of EMD after coating. Assessment of the bioavailability suggested that the modified surfaces were active for osteoblast like MC3M3-E1 cells in showing enhanced Coll-1 gene expression and ALP activity.

  13. Functioning Mechanism of AlF 3 Coating on the Li- and Mn-Rich Cathode Materials

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, Jianming; Gu, Meng; Xiao, Jie; Polzin, Bryant J.; Yan, Pengfei; Chen, Xilin; Wang, Chongmin; Zhang, Ji-Guang

    2014-11-25

    We report systematic studies of the microstructural changes of uncoated and AlF3-coated Li-rich Mn-rich (LMR) cathode materials (Li1.2Ni0.15Co0.10Mn0.55O2) before and after cycling using a combination of aberration-corrected scanning/transmission electron microscopy (S/TEM) and electron energy loss spectroscopy (EELS). TEM coupled with EELS provides detailed information about the crystallographic and electronic structure changes that occur after cycling, thus revealing the fundamental improvement mechanism of surface coating. The results demonstrate that the surface coating reduces oxidation of the electrolyte at high voltage, suppressing the accumulation of a thick solid electrolyte interface (SEI) layer on electrode particle surface. Surface coating significantly enhances the stability of the surface structure and protects the electrode from severe etching/corrosion by the acidic species in the electrolyte, reducing the formation of etched surfaces and corrosion pits. Moreover, surface coating alleviates the undesirable voltage fade by mitigating layered to spinel-like phase transformation in the bulk region of the material. These fundamental findings may also be widely applied to explain the functioning mechanisms of other surface coatings used in a broad range of electrode materials.

  14. SCAFFOLD DARI BOVINE HYDROXYAPATITE DENGAN POLY VYNIALCHOHOL COATING

    Directory of Open Access Journals (Sweden)

    Alva Edy Tontowi, Punto Dewo, Endang Tri Wahyuni, dan Joko Triyono

    2012-06-01

    Full Text Available In Indonesia, it is about 40% patients with hard tissue defect due to ostheoporosis, cancer or accidents and therest are defect since they have born.For many years, efforts for recovering have been done by transplantation orimplantation methods.Transplantation is more appropriate butit is not sustain because of limited donor, whileimplantation using synthetic materials such as bioceramics scaffoldis expensive due to import and the scaffold iseasier to break which does not match to the medical requirements.The research therefore has been addressed to thisissue. Local bovine hydroxyapatite (bHAscaffold has been used as thebase material and poly vynilalchohol (PVAas a coating material.The bHA scaffold was prepared by cutting a fresh bovine bone in the size of 5mmx5mmx5mmand boil it in a distilled water to remove its organic material. It was then heated up at 900 oC for 2 hours infurnace to obtain bovine hydroxyapatite scaffold (bHA. Coating process has been carried out by dip coating of thebHAscaffold in PVA solution.

  15. Effect of CeO2-coating on the electrochemical performances of LiFePO4/C cathode material

    International Nuclear Information System (INIS)

    Yao Jingwen; Wu Feng; Qiu Xinping; Li Ning; Su Yuefeng

    2011-01-01

    Highlights: → The first study the effect of CeO 2 coating on LiFePO 4 /C at low temperature. → Coated cathode shows improved capacities at high rates and low temperature. → CeO 2 -coating decreases electrode polarization and increases charge-transfer reaction activity. - Abstract: The effect of CeO 2 coating on LiFePO 4 /C cathode material has been investigated. The crystalline structure and morphology of the synthesized powders have been characterized by XRD, SEM, TEM and their electrochemical performances both at room temperature and low temperature are evaluated by CV, EIS and galvanostatic charge/discharge tests. It is found that, nano-CeO 2 particles distribute on the surface of LiFePO 4 without destroying the crystal structure of the bulk material. The CeO 2 -coated LiFePO 4 /C cathode material shows improved lithium insertion/extraction capacity and electrode kinetics, especially at high rates and low temperature. At -20 deg. C, the CeO 2 -coated material delivers discharge capacity of 99.7 mAh/g at 0.1C rate and the capacity retention of 98.6% is obtained after 30 cycles at various charge/discharge rates. The results indicate that the surface treatment should be an effective way to improve the comprehensive properties of the cathode materials for lithium ion batteries.

  16. Development of barrier coatings for cellulosic-based materials by cold plasma methods

    Science.gov (United States)

    Denes, Agnes Reka

    Cellulose-based materials are ideal candidates for future industries that need to be based on environmentally safe technologies and renewable resources. Wood represents an important raw material and its application as construction material is well established. Cellophane is one of the most important cellulosic material and it is widely used as packaging material in the food industry. Outdoor exposure of wood causes a combination of physical and chemical degradation processes due to the combined effects of sunlight, moisture, fungi, and bacteria. Cold-plasma-induced surface modifications are an attractive way for tailoring the characteristics of lignocellulosic substrates to prevent weathering degradation. Plasma-polymerized hexamethyldisiloxane (PPHMDSO) was deposited onto wood surfaces to create water repellent characteristics. The presence of a crosslinked macromolecular structure was detected. The plasma coated samples exhibited very high water contact angle values indicating the existence of hydrophobic surfaces. Reflective and electromagnetic radiation-absorbent substances were incorporated with a high-molecular-weight polydimethylsiloxane polymer in liquid phase and deposited as thin layers on wood surfaces. The macromolecular films, containing the dispersed materials, were then converted into a three dimensional solid state network by exposure to a oxygen-plasma. It was demonstrated that both UV-absorbent and reflectant components incorporated into the plasma-generated PDMSO matrix protected the wood from weathering degradation. Reduced oxidation and less degradation was observed after simulated weathering. High water contact angle values indicated a strong hydrophobic character of the oxygen plasma-treated PDMSO-coated samples. Plasma-enhanced surface modifications and coatings were employed to create water-vapor barrier layers on cellophane substrate surfaces. HMDSO was selected as a plasma gas and oxygen was used to ablate amorphous regions. Oxygen plasma

  17. On the influence of internal interfaces and properties of multiphase hard material coatings

    International Nuclear Information System (INIS)

    Hilz, G.

    1992-04-01

    In the system TiC-TiB 2 -B 4 C-SiC coatings with different amounts of phase boundaries were prepared by magnetron sputtering: multilayer coatings with 10, 100 and 1000 individual layers and a total thickness of 5 μm as well as single layer multiphase coatings deposited from multiphase targets on heated and unheated substrates. To know the influence of internal interfaces in those coatings, structure and properties of the corresponding single phase coatings were studied also. TEM examinations of cross-section samples showed that B 4 C and SiC coatings are amorphous whereas TiC and TiB 2 coatings are crystalline with a texture which depends on deposition parameters and is developed with growing thickness of the coating. Therefore the texture of TiC and TiB 2 layers in multilayer coatings depends on the thickness of the individual layer. While the texture of single layers in multilayer SiC-TiC, SiC-TiB 2 , B 4 C-TiB 2 , and B 4 C-SiC coatings corresponds to the structure of single phase coatings of the same thickness, in TiC-TiB 2 coatings the texture of the individual layers is also influenced by the texture of the previous layer. The occurence of mixing zones between the layers depends on the materials, but also on the crystallinity of the previous layer. (orig.(MM) [de

  18. Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

    Directory of Open Access Journals (Sweden)

    Tullio Monetta

    2015-06-01

    Full Text Available Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, graphene nanoflakes were incorporated into a water-based epoxy resin, and then the hybrid coating was applied to Al 2024-T3 samples. The addition of graphene considerably improved some physical properties of the hybrid coating as demonstrated by Electrochemical Impedance Spectroscopy (EIS analysis, ameliorating anti-corrosion performances of raw material. DSC measurements and Cross-cut Test showed that graphene did not affect the curing process or the adhesion properties. Moreover, an increment of water contact angle was displayed.

  19. Investigating the Use of a Protective Coating Material as an ...

    African Journals Online (AJOL)

    Petroleum wax is known to provide ozone protection to natural rubber under static deformation while a combination of chemical antiozonant and wax is normally used for ozone protection under dynamic conditions. The work described in this paper, aims at investigating the effectiveness of a coating material in protecting a ...

  20. Electrolytic deposition of Sn-coated mesocarbon microbeads as anode material for lithium ion battery

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Min-Jen [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Jen-Teh Junior College of Medicine, Nursing and Management, Taiwan (China); Tsai, Du-Cheng [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Ho, Wen-Hsien [Taiwan Textile Research Institute, Taipei 23674, Taiwan (China); Li, Ching-Fei, E-mail: chingfei.li@gmail.com [Phoenix Silicon International Corporation, Hsinchu 30094, Taiwan (China); Shieu, Fuh-Sheng, E-mail: fsshieu@dragon.nchu.edu.tw [Department of Materials Engineering, National Chung Hsing University, Taichung 40227, Taiwan (China); Center of Nanoscience and Nanotechnology, National Chung Hsing University, Taichung 40227, Taiwan (China)

    2013-11-15

    Deposited of crystalline tin (Sn) coatings on mesocarbon microbead (MCMB) powder as anodes of lithium ion (Li-ion) battery was conducted in the SnSO{sub 4} solution by a cathodic electrochemical synthesis. The Sn-coated MCMB specimens were characterized by X-ray diffraction, scanning electron microscopy, and charge/discharge tests. The synthesis condition of Sn-coated MCMB was optimized by considering the agglomeration, size, and adhesion of the samples to the current collectors in the battery. The Sn-coated MCMB electrodes exhibit increased reversible capacity without sacrificing its cycling behavior, compared with bare MCMB electrodes. It is concluded that electrolysis-deposited Sn-coated MCMB electrodes may emerge as a practical and promising anode material for secondary Li-ion batteries.

  1. Bacterial Biofilm Characterization and Microscopic Evaluation of the Antibacterial Properties of a Photocatalytic Coating Protecting Building Material

    Directory of Open Access Journals (Sweden)

    Thomas Verdier

    2018-03-01

    Full Text Available Use of photocatalytic paint-like coatings may be a way to protect building materials from microbial colonization. Numerous studies have shown the antimicrobial efficiency of TiO 2 photocatalysis on various microorganisms. However, few have focused on easy-to-apply solutions and on photocatalysis under low irradiance. This paper focuses on (a the antibacterial properties of a semi-transparent coating formulated using TiO 2 particles and (b the microscopic investigations of bacterial biofilm development on TiO 2 -coated building materials under accelerated growth conditions. Results showed significant antibacterial activity after few hours of testing. The efficiency seemed limited by the confinement of the TiO 2 particles inside the coating binder. However, a pre-irradiation with UV light can improve efficiency. In addition, a significant effect against the formation of a bacterial biofilm was also observed. The epifluorescence approach, in which fluorescence is produced by reflect rather than transmitted light, could be applied in further studies of microbial growth on coatings and building materials.

  2. Determination of factor of hydrogen permeation reduction (PRF) for different protective coatings over vanadium

    International Nuclear Information System (INIS)

    Afanasyev, S.; Kulsartov, T.; Shestakov, V.; Chikhray, Y.; Smith, D.

    2002-01-01

    Selection of structural materials for liquid-metal system as well as for another system and constructions of nuclear energy plants must be carried out and based on specified demands depending on conditions of these materials functioning. Specific demand is its compatibility with liquid metals. Design of reactors with liquid-metal coolant (Li, PbLi 17 ) which reproduces tritium arise additional demand to structural materials. This demand is a creation of structural material or protective barrier with minimum acceptable value of tritium permeation through itself or with maximum permeation reduction factor (PRF). Vanadium and vanadium alloys are supposed to be use as a blanket structural material in such nuclear energy plants. Worked out at first stage of studies vanadium coatings should have stability of its characteristics at temperature 800 deg. C under influence of hydrogen. Given work shows the experimental results on testing of protective coatings over vanadium: glass-ceramic coating and CaO-base coating. PRF for every coating and its changes depending on thermo-capacity of vanadium sample with coating was determined by method of hydrogen permeation. The results of experiments would be used at the development of cooling loops of reactor core protection with liquid-metal coolant

  3. Characterization of plasma coated tungsten heavy alloy

    International Nuclear Information System (INIS)

    Bose, A.; Kapoor, D.; Lankford, J. Jr.; Nicholls, A.E.

    1996-01-01

    The detrimental environmental impact of Depleted Uranium-based penetrators have led to tremendous development efforts in the area of tungsten heavy alloy based penetrators. One line of investigation involves the coating of tungsten heavy alloys with materials that are prone to shear localization. Plasma spraying of Inconel 718 and 4340 steel have been used to deposit dense coatings on tungsten heavy alloy substrates. The aim of the investigation was to characterize the coating primarily in terms of its microstructure and a special push-out test. The paper describes the results of the push-out tests and analyzes some of the possible failure mechanisms by carrying out microstructural characterization of the failed rings obtained from the push out tests

  4. Synthesis and analysis of Mo-Si-B based coatings for high temperature oxidation protection of ceramic materials

    Science.gov (United States)

    Ritt, Patrick J.

    The use of Ni-based superalloys in turbine engines has all but been exhausted, with operating temperatures nearing the melting point of these materials. The use of ceramics in turbine engines, particularly ceramic matrix composites such as SiC/C and SiC/SiC, is of interest due to their low density and attractive mechanical properties at elevated temperatures. The same materials are also in consideration for leading edges on hypersonic vehicles. However, SiC-based composites degrade in high temperature environments with low partial pressures of oxygen due to active oxidation, as well as high temperature environments containing water or sand. The need for a protective external coating for SiC-based composites in service is obvious. To date, no coating investigated for SiC/C or SiC/SiC has been proven to be resistant to oxidation and corrosion at intermediate and high temperatures, as well as in environments deficient in oxygen. The Mo-Si-B coating shows great promise in this area, having been proven resistant to attack from oxidation at extreme temperatures, from water vapor and from calcia-magnesia-aluminosilicate (CMAS). The adaptation of the Mo-Si-B coating for ceramic materials is presented in detail here. Evaluation of the coating under a range of oxidation conditions as well as simulated re-entry conditions confirms the efficacy of the Mo-Si-B based coating as protection from catastrophic failure. The key to the oxidation and corrosion resistance is a robust external aluminoborosilica glass layer that forms and flows quickly to cover the substrate, even under the extreme simulated re-entry conditions. Suppression of active oxidation of SiC, which may occur during atmospheric re-entry and hypersonic flight trajectories, has also been examined. In order to adapt the Mo-Si-B based coating to low partial pressures of oxygen and elevated temperatures, controlled amounts of Al were added to the Mo-Si-B based coating. The resulting coating decreased the inward

  5. Photoreactive elastin-like proteins for use as versatile bioactive materials and surface coatings.

    Science.gov (United States)

    Raphel, Jordan; Parisi-Amon, Andreina; Heilshorn, Sarah

    2012-10-07

    Photocrosslinkable, protein-engineered biomaterials combine a rapid, controllable, cytocompatible crosslinking method with a modular design strategy to create a new family of bioactive materials. These materials have a wide range of biomedical applications, including the development of bioactive implant coatings, drug delivery vehicles, and tissue engineering scaffolds. We present the successful functionalization of a bioactive elastin-like protein with photoreactive diazirine moieties. Scalable synthesis is achieved using a standard recombinant protein expression host followed by site-specific modification of lysine residues with a heterobifunctional N-hydroxysuccinimide ester-diazirine crosslinker. The resulting biomaterial is demonstrated to be processable by spin coating, drop casting, soft lithographic patterning, and mold casting to fabricate a variety of two- and three-dimensional photocrosslinked biomaterials with length scales spanning the nanometer to millimeter range. Protein thin films proved to be highly stable over a three-week period. Cell-adhesive functional domains incorporated into the engineered protein materials were shown to remain active post-photo-processing. Human adipose-derived stem cells achieved faster rates of cell adhesion and larger spread areas on thin films of the engineered protein compared to control substrates. The ease and scalability of material production, processing versatility, and modular bioactive functionality make this recombinantly engineered protein an ideal candidate for the development of novel biomaterial coatings, films, and scaffolds.

  6. Composite materials obtained by the ion-plasma sputtering of metal compound coatings on polymer films

    Science.gov (United States)

    Khlebnikov, Nikolai; Polyakov, Evgenii; Borisov, Sergei; Barashev, Nikolai; Biramov, Emir; Maltceva, Anastasia; Vereshchagin, Artem; Khartov, Stas; Voronin, Anton

    2016-01-01

    In this article, the principle and examples composite materials obtained by deposition of metal compound coatings on polymer film substrates by the ion-plasma sputtering method are presented. A synergistic effect is to obtain the materials with structural properties of the polymer substrate and the surface properties of the metal deposited coatings. The technology of sputtering of TiN coatings of various thicknesses on polyethylene terephthalate films is discussed. The obtained composites are characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), and scanning tunneling microscopy (STM) is shown. The examples of application of this method, such as receiving nanocomposite track membranes and flexible transparent electrodes, are considered.

  7. Coated limestone as a filler for the production of PVC-products

    Directory of Open Access Journals (Sweden)

    Mihajlović Slavica

    2005-01-01

    Full Text Available The results of laboratory investigations of the possibility to obtain coated limestone for the production of PVC-products are presented in this paper. Limestone from the "Venčac" deposit (Aranđelovac, Serbia and Montenegro was used as the raw material. The investigations were carried out in two phases: obtaining the coated limestone and determination of the degree of coating. The results of the investigations showed that successful coating of the surface of the limestone particles with Ca-stearate (Ca-stearate content 3% was achieved in a vibro mill with rings and the obtained degree of coating was higher than 95%. The coating degree was determined in transmitted light by a polarization microscope applying the immersion method (water immersion.

  8. METAL OXIDE DOPED ANTIBACTERIAL POLYMERIC COATED TEXTILE MATERIALS AND ASSESSEMENT OF ANTIBACTERIAL ACTIVITY WITH ELECTRON SPIN RESONANCE

    Directory of Open Access Journals (Sweden)

    GEDIK Gorkem

    2017-05-01

    Full Text Available Antibacterial activity of a food conveyor belt is an essential property in some cases. However, every antibacterial chemical is not suitable to contact with food materials. Many metal oxides are suitable option for this purpose. The aim of this study was to investigate antibacterial properties of zinc oxide doped PVC polymer coated with electron spin resonance technique. Therefore, optimum zinc oxide containing PVC paste was prepared and applied to textile surface. Coating construction was designed as double layered, first layer did not contain antibacterial agent, thin second layer contained zinc oxide at 10-35% concentration. Oxygen radicals released from zinc oxide containing polymeric coated surface were spin trapped with DMPO (dimethylpyrroline-N-oxide spin trap and measured with Electron Spin Resonance (ESR. Besides conveyor belt samples, oxygen radical release from zinc oxide surface was measured with ESR under UV light and dark conditions. Oxygen radical release was determined even at dark conditions. Antibacterial properties were tested with ISO 22196 standard using Listeria innocua species. Measured antibacterial properties were related with ESR results. Higher concentration of zinc oxide resulted in higher antibacterial efficiency. DCFH-DA flourometric assay was carried out to determine oxidative stress insidebacteria. It is tought that, this technique will lead to decrease on the labour and time needed for conventional antibacterial tests.

  9. Evaluation of Rosin Gum and Eudragit® RS PO as a Functional Film Coating Material.

    Science.gov (United States)

    Pomin, Suélen Plaza; de Lima, Isabela Angeli; Pezarini, Rogério Ribeiro; Cavalcanti, Osvaldo Albuquerque

    2017-11-01

    Polymers are essential tools in the research and development of new therapeutic devices. The diversity and flexibility of these materials have generated high expectations in the composition of new materials with extraordinary abilities, especially in the design of new systems for the modified release of pharmaceutically active ingredients. The natural polymer rosin features moisture protection and pH-dependent behavior (i.e., it is sensitive to pH > 7.0), suggesting its possible use in pharmaceutical systems. The synthetic polymer Eudragit® RS PO is a low-permeability material, the disintegration of which depends on the time of residence in the gastrointestinal tract. The present study developed a polymeric material with desirable physicochemical characteristics and synergistic effects that resulted from the inherent properties of the associated polymers. Isolated films were obtained by solvent evaporation and subjected to a water vapor transmission test, scanning electron microscopy, calorimetry, Fourier transform-infrared (FT-IR) spectroscopy, micro-Raman spectroscopy, and mechanical analysis. The new polymeric material was macroscopically continuous and homogeneous, was appropriately flexible, had low water permeability, was vulnerable in alkaline environments, and was thermally stable, maintaining an unchanged structure up to temperatures of ∼400°C. The new material also presented potentially suitable characteristics for application in film coatings for oral solids, suggesting that it is capable of carrying therapeutic substances to distal regions of the gastrointestinal tract. These findings indicate that this new material may be added to the list of functional excipients.

  10. Influence of Feedstock Materials and Spray Parameters on Thermal Conductivity of Wire-Arc-Sprayed Coatings

    Science.gov (United States)

    Yao, H. H.; Zhou, Z.; Wang, G. H.; He, D. Y.; Bobzin, K.; Zhao, L.; Öte, M.; Königstein, T.

    2017-03-01

    To manufacture a protective coating with high thermal conductivity on drying cylinders in paper production machines, a FeCrB-cored wire was developed, and the spraying parameters for wire-arc spraying were optimized in this study. The conventional engineering materials FeCrAl and FeCrMo coatings were produced as the reference coatings under the same experimental condition. It has been shown that the oxide content in coating influences the thermal conductivity of coating significantly. The FeCrB coating exhibits a relative higher thermal conductivity due to the lower oxide content in comparison with conventional FeCrAl and FeCrMo coatings. Moreover, the oxidation of in-flight particles can be reduced by decreasing the standoff distance contributing to the increase in the thermal conductivity of coating. Total energy consumption of a papermaking machine can be significantly reduced if the coatings applied to dryer section exhibit high thermal conductivity. Therefore, the FeCrB coating developed in this study is a highly promising coating system for drying cylinders regarding the improved thermal conductivity and low operation costs in paper production industry.

  11. A novel radial anode layer ion source for inner wall pipe coating and materials modification--hydrogenated diamond-like carbon coatings from butane gas.

    Science.gov (United States)

    Murmu, Peter P; Markwitz, Andreas; Suschke, Konrad; Futter, John

    2014-08-01

    We report a new ion source development for inner wall pipe coating and materials modification. The ion source deposits coatings simultaneously in a 360° radial geometry and can be used to coat inner walls of pipelines by simply moving the ion source in the pipe. Rotating parts are not required, making the source ideal for rough environments and minimizing maintenance and replacements of parts. First results are reported for diamond-like carbon (DLC) coatings on Si and stainless steel substrates deposited using a novel 360° ion source design. The ion source operates with permanent magnets and uses a single power supply for the anode voltage and ion acceleration up to 10 kV. Butane (C4H10) gas is used to coat the inner wall of pipes with smooth and homogeneous DLC coatings with thicknesses up to 5 μm in a short time using a deposition rate of 70 ± 10 nm min(-1). Rutherford backscattering spectrometry results showed that DLC coatings contain hydrogen up to 30 ± 3% indicating deposition of hydrogenated DLC (a-C:H) coatings. Coatings with good adhesion are achieved when using a multiple energy implantation regime. Raman spectroscopy results suggest slightly larger disordered DLC layers when using low ion energy, indicating higher sp(3) bonds in DLC coatings. The results show that commercially interesting coatings can be achieved in short time.

  12. Composition superconductive plumbous coatings

    International Nuclear Information System (INIS)

    Volodin, V.N.; Tuleushev, A.Zh.; Tuleushev, Yu.Zh.; Lisizin, V.N.

    2002-01-01

    Independent dispersion of two or more targets, precipitation of pulverized material on substrate and possibility of composition change in wide range of component concentrations made possible ion-plasma forming of film composition materials from materials with different chemical and physical qualities, particularly in lead-aluminum, lead-beryllium and lead-graphite systems. Named systems are characterized in wide sphere of immiscibility in solid and liquid state and absence of intermediate compounds. It is impossible to receive materials from them in traditional method in conditions of gravitational field. In lead-aluminum system there was received a number of film coatings with aluminum content up to 95 at. % at coating thickness up to 2 μm. Owing to X-ray investigations it is fixed that lead and aluminum have been performed by separate phases. Lead in sprayed layer represents well-crystallized phase with grain size more than 100 nm; texturing is not found. Study of physical qualities has shown that materials with lead base 21.6 at. % Al) have enough high crystalline current in comparison with compact lead, which reaches (2.5-3.0)·10 5 A)·cm 2 , while materials with aluminum base (21.6 at. % Al) loose this effect and critical temperature of transition is reduced from 7.1 to 5.8 K. It was impossible to carry out X-rayed analysis for lead-beryllium film because of weak intensity of beryllium lines against a background of lead owing to a quite large difference of atomic balance. Cryogen tests have shown the increase of critical current strength up to (3.1-3.6)·10 4 A)·cm 2 or composition coating of lead-beryllium (56.99 at. % or 5,45 mas. % Be), at that the critical temperature of transition does not differ from lead temperature. Samples of lead edge of state diagram have been received in the lead-graphite system. X-ray investigation subjected coating contained 6.81 at. % (55.82 mas. %) of lead. Choice of the composition is conditioned on possibilities of

  13. Determination of Interrogating Frequencies to Maximize Electromagnetic Backscatter from Objects with Material Coatings

    National Research Council Canada - National Science Library

    Banks, H. T; Ito, K; Toivanen, J

    2005-01-01

    .... Based on the radar cross section and a reflection coefficient, optimization problems are formulated for evaders and interrogators leading to optimal material parameters for the coating and optimal...

  14. Nanoparticulate zinc oxide as a coating material for orthopedic and dental implants.

    Science.gov (United States)

    Memarzadeh, Kaveh; Sharili, Amir S; Huang, Jie; Rawlinson, Simon C F; Allaker, Robert P

    2015-03-01

    Orthopedic and dental implants are prone to infection. In this study, we describe a novel system using zinc oxide nanoparticles (nZnO) as a coating material to inhibit bacterial adhesion and promote osteoblast growth. Electrohydrodynamic atomisation (EHDA) was employed to deposit mixtures of nZnO and nanohydroxyapatite (nHA) onto the surface of glass substrates. Nano-coated substrates were exposed to Staphylococcus aureus suspended in buffered saline or bovine serum to determine antimicrobial activity. Our results indicate that 100% nZnO and 75% nZnO/25% nHA composite-coated substrates have significant antimicrobial activity. Furthermore, osteoblast function was explored by exposing cells to nZnO. UMR-106 cells exposed to nZnO supernatants showed minimal toxicity. Similarly, MG-63 cells cultured on nZnO substrates did not show release of TNF-α and IL-6 cytokines. These results were reinforced by both proliferation and differentiation studies which revealed that a substrate coated with exclusively nZnO is more efficient than composite surface coatings. Finally, electron and light microscopy, together with immunofluorescence staining, revealed that all cell types tested, including human mesenchymal cell (hMSC), were able to maintain normal cell morphology when adhered onto the surface of the nano-coated substrates. Collectively, these findings indicate that nZnO can, on its own, provide an optimal coating for future bone implants that are both antimicrobial and biocompatible. © 2014 Wiley Periodicals, Inc.

  15. Glass-ceramic coating material for the CO2 laser based sintering of thin films as caries and erosion protection.

    Science.gov (United States)

    Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst

    2017-09-01

    The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO 2 laser beam. A powdered dental glass-ceramic material from the system SiO 2 -Na 2 O-K 2 O-CaO-Al 2 O 3 -MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO 2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310 -6 /K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on

  16. Carbon coating of simulated nuclear-waste material

    International Nuclear Information System (INIS)

    Blocher, J.M. Jr.; Browning, M.F.; Kidd, R.W.

    1982-03-01

    The development of low-temperature pyrolytic carbon (LT-PyC) coatings as described in this report was initiated to reduce the release of volatile waste form components and to permit the coating of larger glass marbles that have low temperature softening points (550 to 600 0 C). Fluidized bed coaters for smaller particles ( 2mm) were used. Coating temperatures were reduced from >1000 0 C for conventional CVD high temperature PyC to approx. 500 0 C by using a catalyst. The coating gas combination that produced the highest quality coatings was found to be Ni(CO) 4 as the catalyst, C 2 H 2 as the carbon source gas, and H 2 as a diluent. Carbon deposition was found to be temperature dependent with a maximum rate observed at 530 0 C. Coating rates were typically 6 to 7 μm/hour. The screw-agitated coater approach to coating large-diameter particles was demonstrated to be feasible. Clearances are important between the auger walls and coater to eliminate binding and attrition. Coatings prepared in fluidized bed coaters using similar parameters are better in quality and are deposited at two to three times the rate as in screw-agitated coaters

  17. Failure Mechanisms of the Protective Coatings for the Hot Stamping Applications

    Science.gov (United States)

    Zhao, Chen

    In the present study, four different nitriding techniques were carried on the ductile irons NAAMS-D6510 and cast steels NAAMS-S0050A, which are widely used stamping die materials; duplex treatments (PVD CrN coating+nitriding) were carried on H13 steels, which are common inserts for the hot stamping dies. Inclined impact-sliding wear tests were performed on the nitriding cases under simulated stamping conditions. Surface profilometer, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS) were used to investigate the wear and failure mechanisms of the protective coatings. It was found that the nitrided ductile iron samples performed better than the nitrided cast steel specimens. High temperature inclined impact-sliding wear tests were carried out on the CrN coatings. It was found that the coating performed better at elevated temperature. XPS analysis indicated the top surface layer (about 3-4nm) of the coating was oxidized at 400 °C and formed a Cr2O3 protective film. The in-situ formation of the thin Cr2O3 protective layer likely led to the change of wear mechanisms from severe adhesive failure to mild abrasive wear.

  18. Surface analyses of TiC coated molybdenum limiter material exposed to high heat flux electron beam

    International Nuclear Information System (INIS)

    Onozuka, M.; Uchikawa, T.; Yamao, H.; Kawai, H.; Kousaku, A.; Nakamura, H.; Niikura, S.

    1986-01-01

    Observation and surface analyses of TiC coated molybdenum exposed to high heat flux have been performed to study thermal damage resistance of TiC coated molybdenum limiter material. High heat loads were provided by a 120 kW electron beam facility. (author)

  19. Ultrathin coatings of nanoporous materials as property enhancements for advanced functional materials

    International Nuclear Information System (INIS)

    Coker, Eric Nicholas

    2010-01-01

    This report summarizes the findings of a five-month LDRD project funded through Sandia's NTM Investment Area. The project was aimed at providing the foundation for the development of advanced functional materials through the application of ultrathin coatings of microporous or mesoporous materials onto the surface of substrates such as silicon wafers. Prior art teaches that layers of microporous materials such as zeolites may be applied as, e.g., sensor platforms or gas separation membranes. These layers, however, are typically several microns to several hundred microns thick. For many potential applications, vast improvements in the response of a device could be realized if the thickness of the porous layer were reduced to tens of nanometers. However, a basic understanding of how to synthesize or fabricate such ultra-thin layers is lacking. This report describes traditional and novel approaches to the growth of layers of microporous materials on silicon wafers. The novel approaches include reduction of the quantity of nutrients available to grow the zeolite layer through minimization of solution volume, and reaction of organic base (template) with thermally-oxidized silicon wafers under a steam atmosphere to generate ultra-thin layers of zeolite MFI.

  20. Modeling the performance of coated LPG tanks engulfed in fires

    Energy Technology Data Exchange (ETDEWEB)

    Landucci, Gabriele [CONPRICI - Dipartimento di Ingegneria Chimica, Chimica Industriale e Scienza dei Materiali, Universita di Pisa, via Diotisalvi n.2, 56126 Pisa (Italy); Molag, Menso [Nederlandse Organisatie voor toegepast-natuurwetenschappelijk onderzoek TNO, Princetonlaan 6, 3584 CB Utrecht (Netherlands); Cozzani, Valerio, E-mail: valerio.cozzani@unibo.it [CONPRICI - Dipartimento di Ingegneria Chimica, Mineraria e delle Tecnologie Ambientali, Alma Mater Studiorum - Universita di Bologna, Via Terracini 28 - 40131 Bologna (Italy)

    2009-12-15

    The improvement of passive fire protection of storage vessels is a key factor to enhance safety among the LPG distribution chain. A thermal and mechanical model based on finite elements simulations was developed to assess the behaviour of full size tanks used for LPG storage and transportation in fire engulfment scenarios. The model was validated by experimental results. A specific analysis of the performance of four different reference coating materials was then carried out, also defining specific key performance indicators (KPIs) to assess design safety margins in near-miss simulations. The results confirmed the wide influence of coating application on the expected vessel time to failure due to fire engulfment. A quite different performance of the alternative coating materials was evidenced. General correlations were developed among the vessel time to failure and the effective coating thickness in full engulfment scenarios, providing a preliminary assessment of the coating thickness required to prevent tank rupture for a given time lapse. The KPIs defined allowed the assessment of the available safety margins in the reference scenarios analyzed and of the robustness of thermal protection design.

  1. Modeling the performance of coated LPG tanks engulfed in fires

    International Nuclear Information System (INIS)

    Landucci, Gabriele; Molag, Menso; Cozzani, Valerio

    2009-01-01

    The improvement of passive fire protection of storage vessels is a key factor to enhance safety among the LPG distribution chain. A thermal and mechanical model based on finite elements simulations was developed to assess the behaviour of full size tanks used for LPG storage and transportation in fire engulfment scenarios. The model was validated by experimental results. A specific analysis of the performance of four different reference coating materials was then carried out, also defining specific key performance indicators (KPIs) to assess design safety margins in near-miss simulations. The results confirmed the wide influence of coating application on the expected vessel time to failure due to fire engulfment. A quite different performance of the alternative coating materials was evidenced. General correlations were developed among the vessel time to failure and the effective coating thickness in full engulfment scenarios, providing a preliminary assessment of the coating thickness required to prevent tank rupture for a given time lapse. The KPIs defined allowed the assessment of the available safety margins in the reference scenarios analyzed and of the robustness of thermal protection design.

  2. New weld coating process for directional horizontal drilling operations; Neues Schweissnaht-Beschichtungsverfahren fuer Horizontalbohrungen

    Energy Technology Data Exchange (ETDEWEB)

    Quast, M. [Denso GmbH, Leverkusen (Germany)

    2005-07-01

    Corrosion protective coatings of steel pipes laid by horizontal directional drilling are particularly stressed. Thermosetting compounds based on polyurethane or expoxides have proven their performance for the protection of welded joints of such pipes. The application of thermosetting joint coatings can currently be carried out in a lamination process, resulting in glass reinforced plastics coatings, or by spatula in case of polyurethane based materials. Both application procedures require a certain period of time and come along with drawbacks, which are typical for the application of reactive resins. This report describes a new procedure for the coating of welded joint areas of steel pipes with polyurethane reactive resins. By use of a special casing system the complications of applying the coating material by spatula are avoided. Consequently one can take complete advantage of using polyurethane coatings for HDD laid pipes without suffering from typical handling drawbacks. (orig.)

  3. Efficient Flame Detection and Early Warning Sensors on Combustible Materials Using Hierarchical Graphene Oxide/Silicone Coatings.

    Science.gov (United States)

    Wu, Qian; Gong, Li-Xiu; Li, Yang; Cao, Cheng-Fei; Tang, Long-Cheng; Wu, Lianbin; Zhao, Li; Zhang, Guo-Dong; Li, Shi-Neng; Gao, Jiefeng; Li, Yongjin; Mai, Yiu-Wing

    2018-01-23

    Design and development of smart sensors for rapid flame detection in postcombustion and early fire warning in precombustion situations are critically needed to improve the fire safety of combustible materials in many applications. Herein, we describe the fabrication of hierarchical coatings created by assembling a multilayered graphene oxide (GO)/silicone structure onto different combustible substrate materials. The resulting coatings exhibit distinct temperature-responsive electrical resistance change as efficient early warning sensors for detecting abnormal high environmental temperature, thus enabling fire prevention below the ignition temperature of combustible materials. After encountering a flame attack, we demonstrate extremely rapid flame detection response in 2-3 s and excellent flame self-extinguishing retardancy for the multilayered GO/silicone structure that can be synergistically transformed to a multiscale graphene/nanosilica protection layer. The hierarchical coatings developed are promising for fire prevention and protection applications in various critical fire risk and related perilous circumstances.

  4. Preparation and characterization of SnO2 and Carbon Co-coated LiFePO4 cathode materials.

    Science.gov (United States)

    Wang, Haibin; Liu, Shuxin; Huang, Yongmao

    2014-04-01

    The SnO2 and carbon co-coated LiFePO4 cathode materials were successfully synthesized by solid state method. The microstructure and morphology of LiFePO4 composites were characterized by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscope. The results showed that the SnO2 and carbon co-coated LiFePO4 cathode materials exhibited more uniform particle size distribution. Compared with the uncoated LiFePO4/C, the structure of LiFePO4 with SnO2 and carbon coating had no change. The existence of SnO2 and carbon coating layer effectively enhanced the initial discharge capacity. Among the investigated samples, the one with DBTDL:LiFePO4 molar ratios of 7:100 exhibited the best electrochemical performance.

  5. Improvements in or relating to methods of and apparatus for coating wire, rod or strip material by sputtering

    International Nuclear Information System (INIS)

    Wareing, J.B.

    1976-01-01

    A method and apparatus are described for coating wire, rod or strip material comprising first subjecting the material to electron bombardment in a glow discharge to heat and activate the surface and then subjecting it to sputtering by use of a soft cathode discharge. The apparatus comprises a low pressure gas chamber through which the material is passed, and containing a glow discharge electron gun having a tubular cathode shaped so that the material can be passed axially through it, and an anode surrounding the cathode. The cathode is formed in two parts, the first part at one end, being made of material of low sputtering yield, and the second part being formed at least partially of the required coating material. The first part of the cathode may be of stainless steel or Al. The two parts of the cathode are electrically isolated with means provided for applying a lower negative potential, with respect to the anode, to the second part compared with the first part. The voltage applied to the second part may be controlled so as to control the sputtering rate. The gas pressure in the chamber is also controllable. The coating material may be arranged as inserts in the fixed cathode structure or as segments around the surface to be coated, and may be composed of Pb, Zn or Cu. (U.K.)

  6. Synthesis and electrochemical characterization of nano-CeO2-coated nanostructure LiMn2O4 cathode materials for rechargeable lithium batteries

    International Nuclear Information System (INIS)

    Arumugam, D.; Kalaignan, G. Paruthimal

    2010-01-01

    LiMn 2 O 4 spinel cathode materials were coated with 0.5, 1.0, and 1.5 wt.% CeO 2 by a polymeric process, followed by calcination at 850 o C for 6 h in air. The surface-coated LiMn 2 O 4 cathode materials were physically characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray photoelectron microscopy (XPS). XRD patterns of CeO 2 -coated LiMn 2 O 4 revealed that the coating did not affect the crystal structure or the Fd3m space group of the cathode materials compared to uncoated LiMn 2 O 4 . The surface morphology and particle agglomeration were investigated using SEM, TEM image showed a compact coating layer on the surface of the core materials that had average thickness of about 20 nm. The XPS data illustrated that the CeO 2 completely coated the surface of the LiMn 2 O 4 core cathode materials. The galvanostatic charge and discharge of the uncoated and CeO 2 -coated LiMn 2 O 4 cathode materials were measured in the potential range of 3.0-4.5 V (0.5 C rate) at 30 o C and 60 o C. Among them, the 1.0 wt.% of CeO 2 -coated spinel LiMn 2 O 4 cathode satisfies the structural stability, high reversible capacity and excellent electrochemical performances of rechargeable lithium batteries.

  7. Effect of Poisson's loss factor of rubbery material on underwater sound absorption of anechoic coatings

    Science.gov (United States)

    Zhong, Jie; Zhao, Honggang; Yang, Haibin; Yin, Jianfei; Wen, Jihong

    2018-06-01

    Rubbery coatings embedded with air cavities are commonly used on underwater structures to reduce reflection of incoming sound waves. In this paper, the relationships between Poisson's and modulus loss factors of rubbery materials are theoretically derived, the different effects of the tiny Poisson's loss factor on characterizing the loss factors of shear and longitudinal moduli are revealed. Given complex Young's modulus and dynamic Poisson's ratio, it is found that the shear loss factor has almost invisible variation with the Poisson's loss factor and is very close to the loss factor of Young's modulus, while the longitudinal loss factor almost linearly decreases with the increase of Poisson's loss factor. Then, a finite element (FE) model is used to investigate the effect of the tiny Poisson's loss factor, which is generally neglected in some FE models, on the underwater sound absorption of rubbery coatings. Results show that the tiny Poisson's loss factor has a significant effect on the sound absorption of homogeneous coatings within the concerned frequency range, while it has both frequency- and structure-dependent influence on the sound absorption of inhomogeneous coatings with embedded air cavities. Given the material parameters and cavity dimensions, more obvious effect can be observed for the rubbery coating with a larger lattice constant and/or a thicker cover layer.

  8. Synthesis and electrochemical performances of amorphous carbon-coated Sn-Sb particles as anode material for lithium-ion batteries

    International Nuclear Information System (INIS)

    Wang Zhong; Tian Wenhuai; Liu Xiaohe; Yang Rong; Li Xingguo

    2007-01-01

    The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles. The as-prepared composite materials show much improved electrochemical performances as anode materials for lithium-ion batteries compared with Sn-Sb alloy and carbon alone. This amorphous carbon-coated Sn-Sb particle is extremely promising anode materials for lithium secondary batteries and has a high potentiality in the future use. - Graphical abstract: The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles

  9. Graphite intercalated polyaniline composite with superior anticorrosive and hydrophobic properties, as protective coating material on steel surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Rathnayake, R.M.N.M. [National Institute of Fundamental Studies, Kandy (Sri Lanka); Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Mantilaka, M.M.M.G.P.G. [Sri Lanka Institute of Nanotechnology, Nanotechnology and Science Park, Mahenwatte, Pitipana, Homagama (Sri Lanka); Hara, Masanori; Huang, Hsin-Hui [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Wijayasinghe, H.W.M.A.C., E-mail: athula@ifs.ac.lk [National Institute of Fundamental Studies, Kandy (Sri Lanka); Yoshimura, Masamichi [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Pitawala, H.M.T.G.A. [Department of Geology, University of Peradeniya, Peradeniya (Sri Lanka)

    2017-07-15

    Highlights: • In this paper, it has been utilized a novel method to prepare a new composite material of PANI/NPG graphite composite, using NPG vein graphite variety. • It is found that the composite works as an anti-corrosive coating on steel surfaces. Further, the prepared composite shows good hydrophobic ability, which is very useful in preventing corrosion on metal surfaces. • The prepared PANI/NPG composite material shows a significantly high corrosion resistance compared to alkyd resin/PANI coatings or alkyd resin coatings, on steel surfaces. - Abstract: Solid polymer composite systems are widely being used for potential technological applications in secondary energy sources and electrochromic devices. In this study, we synthesized and characterized a composite material composed of polyaniline (PANI) and natural needle platy (NPG) vein graphite. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), cyclic voltammetry (CV), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), micro-Raman analysis, thermogravimetric and differential thermal analysis (TGA/DTA), transmission electron microscopy (TEM) were used to study the structural and electrochemical properties of the prepared PANI/NPG graphite composite. XPS, FTIR, and micro-Raman analysis confirmed the existence of relevant functional groups and bonding in the prepared PANI/NPG composite material. The composite shows a very low corrosion rate, approximately 29 μm per year, and high hydrophobicity on steel surfaces, which helps to prevent the corrosion due to O{sub 2} penetration towards the metal surface. It indicates that the composite can be used as a high potential surface coating material to anticorrosion. The specific capacitance of PANI/NPG composite is 833.3 F g{sup −1}, which is higher than that of PANI. This synergistic electrical performance result proves the prepared PANI/NPG graphite composite as a suitable protective coating material for steel

  10. An apparatus for separating and continuously recovering a particulate material carried by a gas stream

    International Nuclear Information System (INIS)

    Becker, W.R.; Dada, A.G.; Dehollander, W.R.; Sloat, R.J.

    1974-01-01

    Description is given of an apparatus adapted to separate and recover a particulate material carried by hot corrosive gases. The apparatus comprises a flow-channel connected to a gas stream source carrying a particulate material, a first and second tubes connected to said flow-channel, filtrating devices, recovery containers and flow-restricting valves. This can be applied to the recovery of uranium oxides generated by flame reactions [fr

  11. Thermal Conductivity and Water Vapor Stability of Ceramic HfO2-Based Coating Materials

    Science.gov (United States)

    Zhu, Dong-Ming; Fox, Dennis S.; Bansal, Narottam P.; Miller, Robert A.

    2004-01-01

    HfO2-Y2O3 and La2Zr2O7 are candidate thermal/environmental barrier coating materials for gas turbine ceramic matrix composite (CMC) combustor liner applications because of their relatively low thermal conductivity and high temperature capability. In this paper, thermal conductivity and high temperature phase stability of plasma-sprayed coatings and/or hot-pressed HfO2-5mol%Y2O3, HfO2-15mol%Y2O3 and La2Zr2O7 were evaluated at temperatures up to 1700 C using a steady-state laser heat-flux technique. Sintering behavior of the plasma-sprayed coatings was determined by monitoring the thermal conductivity increases during a 20-hour test period at various temperatures. Durability and failure mechanisms of the HfO2-Y2O3 and La2Zr2O7 coatings on mullite/SiC Hexoloy or CMC substrates were investigated at 1650 C under thermal gradient cyclic conditions. Coating design and testing issues for the 1650 C thermal/environmental barrier coating applications will also be discussed.

  12. Thermal barrier coatings of rare earth materials deposited by electron beam-physical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Xu Zhenhua [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Graduate School of Chinese Academy of Sciences, Beijing 100039 (China); Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); He Limin, E-mail: he_limin@yahoo.co [Beijing Institute of Aeronautical Materials, Department 5, P.O. Box 81-5, Beijing 100095 (China); Chen Xiaolong; Zhao Yu [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China); Graduate School of Chinese Academy of Sciences, Beijing 100039 (China); Cao Xueqiang, E-mail: xcao@ciac.jl.c [State Key Laboratory of Rare Earth Resource Utilization, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Changchun 130022 (China)

    2010-10-15

    Thermal barrier coatings (TBCs) have very important applications in gas turbines for higher thermal efficiency and protection of components at high temperature. TBCs of rare earth materials such as lanthanum zirconate (La{sub 2}Zr{sub 2}O{sub 7}, LZ), lanthanum cerate (La{sub 2}Ce{sub 2}O{sub 7}, LC), lanthanum cerium zirconate (La{sub 2}(Zr{sub 0.7}Ce{sub 0.3}){sub 2}O{sub 7}, LZ7C3) were prepared by electron beam-physical vapor deposition (EB-PVD). The composition, crystal structure, cross-sectional morphology and cyclic oxidation behavior of these coatings were studied. These coatings have partially deviated from their original compositions due to the different evaporation rates of oxides, and the deviation could be reduced by properly controlling the deposition condition. A double ceramic layer-thermal barrier coatings (DCL-TBCs) of LZ7C3 and LC could also be deposited with a single LZ7C3 ingot by properly controlling the deposition energy. LaAlO{sub 3} is formed due to the chemical reaction between LC and Al{sub 2}O{sub 3} in the thermally grown oxide (TGO) layer. The failure of DCL-TBCs is a result of the sintering-induced of LZ7C3 coating and the chemical incompatibility of LC and TGO. Since no single material that has been studied so far satisfies all the requirements for high temperature applications, DCL-TBCs are an important development direction of TBCs.

  13. Surface hardening of optic materials by deposition of diamond like carbon coatings from separated plasma of arc discharge

    Science.gov (United States)

    Osipkov, A. S.; Bashkov, V. M.; Belyaeva, A. O.; Stepanov, R.; Mironov, Y. M.; Galinovsky, A. L.

    2015-02-01

    This article considers the issue of strengthening of optic materials used in the IR spectrum by deposition of diamond like carbon coatings from separated plasma arc discharge. The report shows results of tests of bare and strengthened optical materials such as BaF2, MgF2, Si, Ge, including the testing of their strength and spectral characteristics. Results for the determination of optical constants for the DLC coatings deposited on substrates of Ge and Si, by using separated plasma, are also presented. Investigations showed that surface hardening of optical materials operable in the IR range, by the deposition of diamond like carbon coating onto their surface, according to this technology, considerably improves operational properties and preserves or improves their optic properties.

  14. Effects of coating process on the characteristics of Ag-SnO2 contact materials

    International Nuclear Information System (INIS)

    Liu, X.M.; Wu, S.L.; Chu, Paul K.; Chung, C.Y.; Zheng, J.; Li, S.L.

    2006-01-01

    Good wettability between the SnO 2 and silver matrix can improve the electrical contact performance of Ag-SnO 2 materials. In this work, Ag was deposited onto the surface of Ti-doped SnO 2 particles using chemical plating to enhance the wettability. X-ray diffraction (XRD) and transmission electron microscopy (TEM) were used to characterize the Ag-coated SnO 2 particles. Scanning electron microscopy (SEM), conductivity tests, differential thermal analysis (DTA), and thermogravimetric analysis (TGA) were performed on the Ag-SnO 2 materials. Our results reveal that the chemical plating process can enhance the wettability between the Ti-doped SnO 2 particles and Ag matrix, and the Ag-coated SnO 2 particles are uniformly distributed in the Ag matrix. Both the thermal and electrical conductivity of the Ag-SnO 2 materials are significantly improved

  15. Thermal Diffusivity Measurement for Thermal Spray Coating Attached to Substrate Using Laser Flash Method

    Science.gov (United States)

    Akoshima, Megumi; Tanaka, Takashi; Endo, Satoshi; Baba, Tetsuya; Harada, Yoshio; Kojima, Yoshitaka; Kawasaki, Akira; Ono, Fumio

    2011-11-01

    Ceramic-based thermal barrier coatings are used as heat and wear shields of gas turbine blades. There is a strong need to evaluate the thermal conductivity of coating for thermal design and use. The thermal conductivity of a bulk material is obtained as the product of thermal diffusivity, specific heat capacity, and density above room temperature in many cases. Thermal diffusivity and thermal conductivity are unique for a given material because they are sensitive to the structure of the material. Therefore, it is important to measure them in each sample. However it is difficult to measure the thermal diffusivity and thermal conductivity of coatings because coatings are attached to substrates. In order to evaluate the thermal diffusivity of a coating attached to the substrate, we have examined the laser flash method with the multilayer model on the basis of the response function method. We carried out laser flash measurements in layered samples composed of a CoNiCrAlY bond coating and a 8YSZ top coating by thermal spraying on a Ni-based superalloy substrate. It was found that the procedure using laser flash method with the multilayer model is useful for the thermal diffusivity evaluation of a coating attached to a substrate.

  16. Development of Coatings for Radar Absorbing Materials at X-band

    Science.gov (United States)

    Kumar, Abhishek; Singh, Samarjit

    2018-03-01

    The present review gives a brief account on some of the technical features of radar absorbing materials (RAMs). The paper has been presented with a concentrated approach towards the material aspects for achieving enhanced radar absorption characteristics for its application as a promising candidate in stealth technology and electromagnetic interference (EMI) minimization problems. The effect of metal particles doping/dispersion in the ferrites and dielectrics has been discussed for obtaining tunable radar absorbing characteristics. A short theoretical overview on the development of absorber materials, implementation of genetic algorithm (GA) in multi-layering and frequency selective surfaces (FSSs) based multi-layer has also been presented for the development of radar absorbing coatings for achieving better absorption augmented with broadband features in order to counter the radar detection systems.

  17. Omni-directional selective shielding material based on amorphous glass coated microwires.

    Science.gov (United States)

    Ababei, G; Chiriac, H; David, V; Dafinescu, V; Nica, I

    2012-01-01

    The shielding effectiveness of the omni-directional selective shielding material based on CoFe-glass coated amorphous wires in 0.8 GHz-3 GHz microwave frequency range is investigated. The measurements were done in a controlled medium using a TEM cell and in the free space using horn antennas, respectively. Experimental results indicate that the composite shielding material can be developed with desired shielding effectiveness and selective absorption of the microwave frequency range by controlling the number of the layers and the length of microwires.

  18. Defining and comparing vibration attributes of AlSi10 foam and CFRP coated AlSi10 foam materials

    Science.gov (United States)

    Çolak, O.; Yünlü, L.

    2017-06-01

    Now, Aluminum materials have begun being manufactured as porous structures and being used with additive composite materials through emerging manufacturing technologies. These materials those porous structures have also begun being used in many areas such as automotive and aerospace due to light-weighted structures. In addition to examining mechanical behavior of porous metallic structures, examining vibration behavior is important for defining characteristic specifications. In this study, vibration attributes belong to %80 porous AlSi10 foam and CFRP coated %80 porous AlSi10 foam are determined with modal analysis. Modal parameters such as natural frequencies and damping coefficient from frequency response functions at the end of hammer impact tests. It is found that natural frequency of CFRP coated AlSi10 foam’s is 1,14 times bigger than AlSi10 foam and damping coefficient of CFRP coated AlSi10 foam is 5 times bigger than AlSi10 foam’s with tests. Dynamic response of materials in various conditions is simulated by evaluating modal parameters with FEM. According to results of the study, CFRP coating on AlSi10 foam effect vibration damping and resonance avoidance ability positively.

  19. The Procedures for Transit of Ships Carrying Radioactive Materials in Regional Waters and Sea Ports of Egypt

    International Nuclear Information System (INIS)

    Rahman, F.A.; Riad, N.

    2005-01-01

    According to the Egyptian Legislation related to the safe transport of radioactive materials, a license is required for transit of ships carrying radioactive materials in the Egyptian territorial water and sea harbors of Egypt including Suez Canal. The License is granted, upon a written application to NCNSRC-AEA. All the procedures and conditions for granting the license have been developed according to the International and Egyptian Legislation. The procedures for transit of ships carrying radioactive material in Suez Canal are also constructed. The NCNSRC-AEA experts are entitled to accept or refuse the transit of ships carrying radioactive material in the Egyptian territorial water and its sea harbors including Suez Canal according to the national and international regulations

  20. 16 CFR 1145.2 - Paint (and other similar surface-coating materials) containing lead; toys, children's articles...

    Science.gov (United States)

    2010-01-01

    ... materials) containing lead; toys, children's articles, and articles of furniture bearing such paint (or... materials) containing lead; toys, children's articles, and articles of furniture bearing such paint (or...) Paint and other similar surface-coating materials containing lead and toys, children's articles, and...

  1. Application of edible coating with essential oil in food preservation.

    Science.gov (United States)

    Ju, Jian; Xie, Yunfei; Guo, Yahui; Cheng, Yuliang; Qian, He; Yao, Weirong

    2018-03-26

    Compared with other types of packaging, edible coatings are becoming more and more popular because of their more environmentally friendly properties and active ingredients carrying ability. The edible coating can reduce the influence of essential oils (EOs) on the flavor of the product and also can prolong the action time of EOs through the slow-release effect, which effectively promote the application of EOs in food. Understanding the different combinations of edible coatings and EOs as well as their antimicrobial effects on different microorganisms will be more powerful and targeted to promote the application of EOs in real food systems. The review focus on the contribution of the combination of EOs and edible coatings (EO-edible coatings) to prolong the shelf life of food products, (1) specifically addressing the main materials used in the preparation of EO-edible coatings and the application of EO-edible coatings in the product, (2) systematically summarizing the main production method of EO-edible coatings, (3) discussing the antiseptic activity of EO-edible coatings on different microorganisms in food.

  2. Plasma deposition of antimicrobial coating on organic polymer

    Science.gov (United States)

    Rżanek-Boroch, Zenobia; Dziadczyk, Paulina; Czajkowska, Danuta; Krawczyk, Krzysztof; Fabianowski, Wojciech

    2013-02-01

    Organic materials used for packing food products prevent the access of microorganisms or gases, like oxygen or water vapor. To prolong the stability of products, preservatives such as sulfur dioxide, sulfites, benzoates, nitrites and many other chemical compounds are used. To eliminate or limit the amount of preservatives added to food, so-called active packaging is sought for, which would limit the development of microorganisms. Such packaging can be achieved, among others, by plasma modification of a material to deposit on its surface substances inhibiting the growth of bacteria. In this work plasma modification was carried out in barrier discharge under atmospheric pressure. Sulfur dioxide or/and sodium oxide were used as the coating precursors. As a result of bacteriological studies it was found that sulfur containing coatings show a 16% inhibition of Salmonella bacteria growth and 8% inhibition of Staphylococcus aureus bacteria growth. Sodium containing coatings show worse (by 10%) inhibiting properties. Moreover, films with plasma deposited coatings show good sealing properties against water vapor. Contribution to the Topical Issue "13th International Symposium on High Pressure Low Temperature Plasma Chemistry (Hakone XIII)", Edited by Nicolas Gherardi, Henryca Danuta Stryczewska and Yvan Ségui.

  3. Synthesis and electrochemical performances of amorphous carbon-coated Sn Sb particles as anode material for lithium-ion batteries

    Science.gov (United States)

    Wang, Zhong; Tian, Wenhuai; Liu, Xiaohe; Yang, Rong; Li, Xingguo

    2007-12-01

    The amorphous carbon coating on the Sn-Sb particles was prepared from aqueous glucose solutions using a hydrothermal method. Because the outer layer carbon of composite materials is loose cotton-like and porous-like, it can accommodate the expansion and contraction of active materials to maintain the stability of the structure, and hinder effectively the aggregation of nano-sized alloy particles. The as-prepared composite materials show much improved electrochemical performances as anode materials for lithium-ion batteries compared with Sn-Sb alloy and carbon alone. This amorphous carbon-coated Sn-Sb particle is extremely promising anode materials for lithium secondary batteries and has a high potentiality in the future use.

  4. Mechanical properties of chemically bonded sand core materials dipped in sol-gel coating impregnated with filter

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

    2012-01-01

    A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force-...... of the chemically bonded sand core materials, a combination of flexural and compression tests is suggested for improving the casting quality. © 2012 W. S. Maney & Son Ltd.......A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force...... the strengths were increased under compression. The mode of fracture of the chemically bonded sand core materials was observed to be intergranular through the binder. The stiffness of the chemically bonded sand core materials was determined. For better understanding of the mechanical properties...

  5. The Effect of Reduced Graphene Oxide-Coated Biphasic Calcium Phosphate Bone Graft Material on Osteogenesis.

    Science.gov (United States)

    Kim, Jeong-Woo; Shin, Yong Cheol; Lee, Jin-Ju; Bae, Eun-Bin; Jeon, Young-Chan; Jeong, Chang-Mo; Yun, Mi-Jung; Lee, So-Hyoun; Han, Dong-Wook; Huh, Jung-Bo

    2017-08-08

    This study was conducted to evaluate the effect of biphasic calcium phosphate (BCP) coated with reduced graphene oxide (rGO) as bone graft materials on bone regeneration. The rGO-coated BCP bone graft material was fabricatied by mixing rGO and BCP at various concentrations. The surface charge of rGO-coated BCP was measured to be -14.43 mV, which formed a static electrostatic interaction. Cell viabilities were significantly diminished at higher concentrations of ≥100 μg/mL. The calvarial defects of 48 rats were implanted rGO-coated BCPs at a weight ratio of 2:1000 (rGO2), 4:1000 (rGO4), and 10:1000 (rGO10), repectively. BCP was used as a control group. The micro-CT and histological analysis were performed to evaluate new bone formation at 2 and 8 weeks after surgery. The results showed that the new bone volume (mm³) was significantly higher in the experimental groups than in the control group. Histological analysis showed that new bone areas (%) were significantly higher in the rGO2 and rGO10 than in the control, and significantly higher in rGO4 than in the rGO2 and rGO10. Conclusively, the rGO-coated BCP was found to be effective on osteogenesis and the concentration of the composite was an important factor.

  6. Surface analyses of TiC coated molybdenum limiter material exposed to high heat flux electron beam

    International Nuclear Information System (INIS)

    Onozuka, M.; Uchikawa, T.; Yamao, H.; Kawai, H.; Kousaku, A.; Nakamura, H.; Niikura, S.

    1987-01-01

    Observation and surface analyses of TiC coated molybdenum exposed to high heat flux have been performed to study thermal damage resistance of TiC coated molybdenum limiter material. High heat loads were provided by a 120 kW electron beam facility. SEM, AES and EPMA have been applied to the surface analyses

  7. A mesomechanical analysis of the deformation and fracture in polycrystalline materials with ceramic porous coatings

    Science.gov (United States)

    Balokhonov, R. R.; Zinoviev, A. V.; Romanova, V. A.; Batukhtina, E. E.

    2015-10-01

    The special features inherent in the mesoscale mechanical behavior of a porous ceramic coating-steel substrate composite are investigated. Microstructure of the coated material is accounted for explicitly as initial conditions of a plane strain dynamic boundary-value problem solved by the finite difference method. Using a mechanical analogy method, a procedure for generating a uniform curvilinear finite difference computational mesh is developed to provide a more accurate description of the complex grain boundary geometry. A modified algorithm for generation of polycrystalline microstructure of the substrate is designed on the basis of the cellular automata method. The constitutive equations for a steel matrix incorporate an elastic-plastic model for a material subjected to isotropic hardening. The Hall-Petch relation is used to account for the effect of the grain size on the yield stress and strain hardening history. A brittle fracture model for a ceramic coating relying on the Huber criterion is employed. The model allows for crack nucleation in the regions of triaxial tension. The complex inhomogeneous stress and plastic strain patterns are shown to be due to the presence of interfaces of three types: coating-substrate interface, grain boundaries, and pore surfaces.

  8. Coatings of titanium substrates with xCaO·(1 − x)SiO{sub 2} sol–gel materials: characterization, bioactivity and biocompatibility evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Catauro, M., E-mail: michelina.catauro@unina2.it; Papale, F.; Bollino, F.

    2016-01-01

    The objective of this study has been to develop low temperature sol–gel coatings to modify the surface of commercially pure titanium grade 4 (a material generally used in dental application) and to evaluate their bioactivity and biocompatibility on the substrate. Glasses of composition expressed by the following general formula xCaO·(1 − x)SiO{sub 2} (0.0 < x < 0.60) have been prepared by means of the sol–gel route starting from tetraethyl orthosilicate and calcium nitrate tetrahydrate. Those materials, still in the sol phase, have been used to coat titanium substrates by means of the dip-coating technique. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) allowed the materials to be characterized and a microstructural analysis of the coatings obtained was performed using scanning electron microscopy (SEM). The potential applications of the coatings in the biomedical field were evaluated by bioactivity and biocompatibility tests. The coated titanium was immersed in simulated body fluid (SBF) for 21 days and the hydroxyapatite deposition on its surface was subsequently evaluated via SEM–EDXS analysis, as an index of bone-bonding capability. To investigate cell-material interactions, mouse embryonic fibroblast cells (3 T3) were seeded onto the specimens and the cell viability was evaluated by a WST-8 assay. - Highlights: • CaO/SiO{sub 2} biomaterials synthesized by sol–gel method at various molar ratio • Coating of titanium substrate with dip-coating technology • Chemical and morphological characterization of materials and coating • Biocompatibility and bioactivity improvement of coated titanium.

  9. The evaluation of hydroxyapatite (HA) coated and uncoated porous tantalum for biomedical material applications

    International Nuclear Information System (INIS)

    Safuan, Nadia; Sukmana, Irza; Kadir, Mohammed Rafiq Abdul; Noviana, Deni

    2014-01-01

    Porous tantalum has been used as an orthopedic implant for bone defects as it has a good corrosion resistance and fatigue behaviour properties. However, there are some reports on the rejection of porous Ta after the implantation. Those clinical cases refer to the less bioactivity of metallic-based materials. This study aims to evaluate hydroxyapatite coated and uncoated porous Tantalum in order to improve the biocompatibility of porous tantalum implant and osseointegration. Porous tantalum was used as metallic-base substrate and hydroxyapatite coating has been done using plasma-spraying technique. Scanning Electron Microscopy (SEM) and Field Emission Scanning Electron Microscopy (FESEM) techniques were utilizes to investigate the coating characteristics while Confocal Raman Microscopy to investigate the interface and image. The effect of coating to the corrosion behaviour was assessed by employing potentiodynamic polarization tests in simulated body fluid at 37±1 °C. Based on SEM and FESEM results, the morphologies as well the weight element consists in the uncoated and hydroxyapatite coated porous tantalum were revealed. The results indicated that the decrease in corrosion current density for HA coated porous Ta compared to the uncoated porous Ta. This study concluded that by coating porous tantalum with HA supports to decrease the corrosion rate of pure porous.

  10. The Evaluation of Hydroxyapatite (HA) Coated and Uncoated Porous Tantalum for Biomedical Material Applications

    Science.gov (United States)

    Safuan, Nadia; Sukmana, Irza; Kadir, Mohammed Rafiq Abdul; Noviana, Deni

    2014-04-01

    Porous tantalum has been used as an orthopedic implant for bone defects as it has a good corrosion resistance and fatigue behaviour properties. However, there are some reports on the rejection of porous Ta after the implantation. Those clinical cases refer to the less bioactivity of metallic-based materials. This study aims to evaluate hydroxyapatite coated and uncoated porous Tantalum in order to improve the biocompatibility of porous tantalum implant and osseointegration. Porous tantalum was used as metallic-base substrate and hydroxyapatite coating has been done using plasma-spraying technique. Scanning Electron Microscopy (SEM) and Field Emission Scanning Electron Microscopy (FESEM) techniques were utilizes to investigate the coating characteristics while Confocal Raman Microscopy to investigate the interface and image. The effect of coating to the corrosion behaviour was assessed by employing potentiodynamic polarization tests in simulated body fluid at 37±1 °C. Based on SEM and FESEM results, the morphologies as well the weight element consists in the uncoated and hydroxyapatite coated porous tantalum were revealed. The results indicated that the decrease in corrosion current density for HA coated porous Ta compared to the uncoated porous Ta. This study concluded that by coating porous tantalum with HA supports to decrease the corrosion rate of pure porous.

  11. Comparison of TiC coating and TD coating in actual application

    International Nuclear Information System (INIS)

    Kim, S.K.; Yoo, J.K.

    1995-01-01

    Large blocks of SKD-11 were treated by CVD-TiC coating process, TD coating process, TD coating process after vacuum heat treating, and vacuum heat treating. Amount of deformation was measured and compared to find the process which gives the least deformation. Wear tests were carried out for specimens treated by each process. Application of CVD-TiC and TD coating to the automotive press mold was studied

  12. Effect of Carbon Coating on Li4TiO12 of Anode Material for Hybrid Capacitor.

    Science.gov (United States)

    Lee, Jong-Kyu; Lee, Byung-Gwan; Yoon, Jung-Rag

    2015-11-01

    The carbon-coated Li4Ti5O12 of anode material for hybrid capacitor was prepared by controlling carbonization time at 700 degrees C in nitrogen. With increasing of carbonization time, the discharge capacity and capacitance were decreased, while the equivalent series resistance was not changed remarkably. The rate capability and cycle performance of carbon-coated Li4Ti5O12 were larger than that of Li4Ti5O12. Carbon coating improved conductivity as well as Li-ion diffusion, and thus also resulted in good rate capabilities and cycle stability. The effects of carbon coating on the gas generation of hybrid capacitor were also discussed.

  13. Long-term Bond Strength between Layering Indirect Composite Material and Zirconia Coated with Silicabased Ceramics.

    Science.gov (United States)

    Fushiki, Ryosuke; Komine, Futoshi; Honda, Junichi; Kamio, Shingo; Blatz, Markus B; Matsumura, Hideo

    2015-06-01

    This study evaluated the long-term shear bond strength between an indirect composite material and a zirconia framework coated with silica-based ceramics, taking the effect of different primers into account. A total of 165 airborne-particle abraded zirconia disks were subjected to one of three pretreatments: no pretreatment (ZR-AB), airborne-particle abrasion of zirconia coated with feldspathic porcelain (ZR-PO-AB), and 9.5% hydrofluoric acid etching of zirconia coated with feldspathic porcelain (ZR-PO-HF). An indirect composite material (Estenia C&B) was then bonded to the zirconia disks after they were treated with one of the following primers: Clearfil Photo Bond (CPB), Clearfil Photo Bond with Clearfil Porcelain Bond Activator (CPB + Activator), Estenia Opaque Primer (EOP), Porcelain Liner M Liquid B (PLB), or no priming (CON, control group). Shear bond strength was tested after 100,000 thermocycles, and the data were analyzed using the Steel-Dwass U-test (α = 0.05). For ZR-PO-AB and ZR-PO-HF specimens, bond strength was highest in the CPB+Activator group (25.8 MPa and 22.4 MPa, respectively). Bond strengths were significantly lower for ZR-AB specimens in the CON and PLB groups and for ZR-PO-AB specimens in the CON, CPB, and EOP groups. Combined application of a hydrophobic phosphate monomer (MDP) and silane coupling agent enhanced the long-term bond strength of indirect composite material to a zirconia coated with silica-based ceramics.

  14. Surface coating of jeungjing wood (Paraserianthes Falcataria (L) NIELSEN) with acrylate resins by using radiation technique

    International Nuclear Information System (INIS)

    Suhariyono, Gatot

    1998-01-01

    An experiment on surface coating with acrylate resins has been done by using radiation technique to improve the quality and added value of jeunjing wood (Paraserianthes Falcataria (L) NIELSEN). Doses used in Electron Beam (BE) radiation were 20, 40, and 60 kGy. Epoxy acrylate and ester acrylate resins were used as coating materials after added with tripropylene glycol diacylate (TPGDA) monomer, 2,2-dimethyl-2hidroxy acetophenone (Darocur 1173) photoinitiator and talc as base coat. Top coat consists of este acrylate Setacure AM 548, after added with titanium dioxide OK 412 as additive respectively. Titanium dioxides in the mixture were varied at the concentration level of 0, 2, 4 and 6 % by weight. Conventional coating as comparison was carried out by using varnish as coating material. The results showed that the properties of film on jeunjing wood by EB curing are better than that of conventional one. (authors)

  15. Roebel assembled coated conductor cables (RACC): Ac-Losses and current carrying potential

    Science.gov (United States)

    Frank, A.; Heller, R.; Goldacker, W.; Kling, A.; Schmidt, C.

    2008-02-01

    Low ac-loss HTS cables for transport currents well above 1 kA are required for application in transformers and generators and are taken into consideration for future generations of fusion reactor coils. Coated conductors (CC) are suitable candidates for high field application at an operation temperature in the range 50-77 K. Ac-field applications require cables with low ac-losses and hence twisting of the individual strands. We solved this problem using the Roebel technique. Short lengths of Roebel bar cables were prepared from industrial DyBCO and YBCO-CC. Meander shaped tapes of 4 or 5 mm width with twist pitches of 123 or 127 mm were cut from the 10 or 12 mm wide CC tapes using a specially designed tool. Eleven or twelve of these strands were assembled to a cable. The electrical and mechanical connection of the tapes was achieved using a silver powder filled conductive epoxy resin. Ac-losses of a short sample in an external ac-field were measured as a function of frequency and field amplitude as well as the coupling current decay time constant. We discuss the results in terms of available theories and compare measured time constants in transverse field with measured coupling losses. Finally the potential of this cable type for ac-use is discussed with respect to ac-losses and current carrying capability.

  16. Roebel assembled coated conductor cables (RACC): Ac-Losses and current carrying potential

    International Nuclear Information System (INIS)

    Frank, A; Heller, R; Goldacker, W; Kling, A; Schmidt, C

    2008-01-01

    Low ac-loss HTS cables for transport currents well above 1 kA are required for application in transformers and generators and are taken into consideration for future generations of fusion reactor coils. Coated conductors (CC) are suitable candidates for high field application at an operation temperature in the range 50-77 K. Ac-field applications require cables with low ac-losses and hence twisting of the individual strands. We solved this problem using the Roebel technique. Short lengths of Roebel bar cables were prepared from industrial DyBCO and YBCO-CC. Meander shaped tapes of 4 or 5 mm width with twist pitches of 123 or 127 mm were cut from the 10 or 12 mm wide CC tapes using a specially designed tool. Eleven or twelve of these strands were assembled to a cable. The electrical and mechanical connection of the tapes was achieved using a silver powder filled conductive epoxy resin. Ac-losses of a short sample in an external ac-field were measured as a function of frequency and field amplitude as well as the coupling current decay time constant. We discuss the results in terms of available theories and compare measured time constants in transverse field with measured coupling losses. Finally the potential of this cable type for ac-use is discussed with respect to ac-losses and current carrying capability

  17. Study on the first wall TiC coated materials for fusion reactor

    International Nuclear Information System (INIS)

    Li Yungui; Zou Congpei

    1994-08-01

    The chemical vapor deposition (CVD) process of TiC coating, electron beam thermal shock and thermal fatigue testing of TiC coated materials are described. The dense and fine coating is deposited at 1100 degree, CH 4 flux of 0.36 L/min and H 2 flux of 1.16 L/min, and the deposition rate reaches 0.7 μm/min. The correlation between coating thickness and process parameters is given. Pulsed by electron beams with high power density up to 226 MW/m 2 for 0.6 s, the TiC layers of TiC/graphite, TiC/molybdenum and TiC/316L SS spall from substrates, and 316L SS is molten. A lot of TiC layer spall from 316L SS after 2 hear cycles between 900 degree C and -246 degree C, net-cracks are formed on the surface of TiC/graphite during the fatigue testing, but no exfoliation of TiC layer is observed up to the maximum heat cycles 200. Neither cracks nor exfoliation of TiC layer on molybdenum are found after 200 heat cycles

  18. Friction and Wear Behavior of Several Hard Materials

    NARCIS (Netherlands)

    Quercia Bianchi, G.; Grigorescu, I.C.; Di Rauso, C.; Contreras, H.; Gutierrez, D.

    2001-01-01

    Sliding friction, abrasion and erosion tests were performed on several materials: cemented carbides, partially stabilized zirconia (Mg–PSZ), electroless Ni–P coatings and SAE 4140 steel as reference material. Sliding friction test was carried out in a pin-on-disk system. A micro-abrasion test was

  19. Development of advanced coatings for laser modifications through process and materials simulation

    International Nuclear Information System (INIS)

    Martukanitz, R.P.; Babu, S.S.

    2004-01-01

    A simulation-based system is currently being constructed to aid in the development of advanced coating systems for laser cladding and surface alloying. The system employs loosely coupled material and process models that allow rapid determination of material compatibility over a wide range of processing conditions. The primary emphasis is on the development and identification of composite coatings for improved wear and corrosion resistance. The material model utilizes computational thermodynamics and kinetic analysis to establish phase stability and extent of diffusional reactions that may result from the thermal response of the material during virtual processing. The process model is used to develop accurate thermal histories associated with the laser surface modification process and provides critical input for the non-isothermal materials simulations. These techniques were utilized to design a laser surface modification experiment that utilized the addition of stainless steel alloy 431 and TiC produced using argon and argon and nitrogen shielding. The deposits representing alloy 431 and TiC powder produced in argon resulted in microstructures retaining some TiC particles and an increase in hardness when compared to deposits produced using only the 431 powder. Laser deposits representing alloy 431 and TiC powder produced with a mixture of argon and nitrogen shielding gas resulted in microstructures retaining some TiC particles, as well as fine precipitates of Ti(CN) formed during cooling and a further increase in hardness of the deposit

  20. High-temperature resistant, thermally sprayed diffusion barrier coatings on CFC lightweight materials; Hochtemperaturbestaendige, thermisch gespritzte Diffusionsbarriereschichten auf CFC-Leichtbauchargiergestellen

    Energy Technology Data Exchange (ETDEWEB)

    Drehmann, Rico; Rupprecht, Christian; Wielage, Bernhard; Lampke, Thomas [Technische Univ. Chemnitz (Germany). Inst. fuer Werkstoffwissenschaft und Werkstofftechnik (IWW); Gilbert, Maria; Uhlig, Volker; Trimis, Dimosthenis [Technische Univ. Bergakademie Freiberg (Germany). Inst. fuer Waermetechnik und Thermodynamik (IWTT); Heuer, Volker [ALD Vacuum Technologies GmbH, Hanau (Germany)

    2013-03-15

    In heat treating processes as well as in high temperature brazing processes, charge carriers enable the positioning and transport of work pieces. Recently, charge carriers consisting of graphite or carbon fibre reinforced carbon (CFC) are used. The main disadvantage of charge carriers based on CFC is the undesirable carburization of the overlying components due to diffusion processes. Under this aspect, thermally sprayed coatings are applied on CFC and tested with respect to their suitability as a high-temperature diffusion barrier. The ceramic powders aluminium oxide, aluminium oxide/chromium oxide, aluminium oxide/titanium oxide and zirconium oxide/yttrium oxide are used as a coating material which is processed by means of the powder flame spraying as well as atmospheric plasma spraying. Molybdenum and silicon carbide are used as an adhesive layer. The coating materials aluminium oxide and aluminium oxide/chromium oxide on siliconized CFC presented excellent results. This supplies a large potential of application for thermally sprayed ceramic coatings on carbon-based lightweight materials.

  1. The qualification requirements for personnel carry out the testing for the pressure equipment materials

    International Nuclear Information System (INIS)

    Wojas, M.; Walczak, M.

    2006-01-01

    The article contains information about qualification requirements for personnel carry out the destructive and non-destructive testing for the pressure equipment materials based on the Directive 97/23/CE(PED). Competence laboratory carry out the testing. The responsibility lies with producer / employer. The producer / employer could elaborate the written practice procedure for qualification and certification testing personnel. (authors)

  2. Physician accessories: Doctor, what you carry is every patient′s worry?

    Directory of Open Access Journals (Sweden)

    Pandey Anita

    2010-10-01

    Full Text Available Background: Nosocomial infections are on the rise worldwide and many a times they are carried by the health care personnel. Accessories used by physicians and healthcare personnel can be a potential source of nosocomial infection. Materials and Methods: We designed a survey with the aim to investigate the prevalence of microbial flora of accessories such as pens, stethoscopes, cell phones and white coat used by the physicians working in a tertiary care hospital. Observations: It was observed that 66% of the pens, 55% of the stethoscopes, 47.61% of the cell phones and 28.46% of the white coats used by the doctors were colonized with various microorganisms. Staphylococcus spp. was the predominant isolate followed by Escherichia coli. Methicillin resistance in Staphylococcus aureus was also found, which was a matter of concern. Conclusions: Awareness of appropriate hand hygiene is important in order to prevent potential transmission to patients.

  3. [Development and evaluation of fertilizers cemented and coated with organic-inorganic materials].

    Science.gov (United States)

    Xiao, Qiang; Wang, Jia-Chen; Zuo, Qiang; Zhang, Lin; Liu, Bao-Cun; Zhao, Tong-Ke; Zou, Guo-Yuan; Xu, Qiu-Ming

    2010-01-01

    Four kinds of organic-inorganic cementing and coating materials were prepared by a coating method using water as the solvent, and the corresponding cemented and coated fertilizers (B2, PS, F2, and F2F) were produced by disc pelletizer. The tests on the properties of these fertilizers showed that the granulation rate, compression strength, and film-forming rate were B2 > PS > F2 > F2F. Soil column leaching experiment showed that the curve of accumulated nitrogen-dissolving rate was the gentlest for B2. In 48 days, the accumulated nitrogen-dissolving rate was in the order of B2, 54.65% fertilizers had better effects on corn yield, among which, B2 was the best, with the corn yield and fertilizer use efficiency increased by 19.72% and 20.30%, respectively. The yield-increasing effect of other test fertilizers was in the order of PS > F2 > F2F.

  4. HIGH-PERFORMANCE COATING MATERIALS

    Energy Technology Data Exchange (ETDEWEB)

    SUGAMA,T.

    2007-01-01

    Corrosion, erosion, oxidation, and fouling by scale deposits impose critical issues in selecting the metal components used at geothermal power plants operating at brine temperatures up to 300 C. Replacing these components is very costly and time consuming. Currently, components made of titanium alloy and stainless steel commonly are employed for dealing with these problems. However, another major consideration in using these metals is not only that they are considerably more expensive than carbon steel, but also the susceptibility of corrosion-preventing passive oxide layers that develop on their outermost surface sites to reactions with brine-induced scales, such as silicate, silica, and calcite. Such reactions lead to the formation of strong interfacial bonds between the scales and oxide layers, causing the accumulation of multiple layers of scales, and the impairment of the plant component's function and efficacy; furthermore, a substantial amount of time is entailed in removing them. This cleaning operation essential for reusing the components is one of the factors causing the increase in the plant's maintenance costs. If inexpensive carbon steel components could be coated and lined with cost-effective high-hydrothermal temperature stable, anti-corrosion, -oxidation, and -fouling materials, this would improve the power plant's economic factors by engendering a considerable reduction in capital investment, and a decrease in the costs of operations and maintenance through optimized maintenance schedules.

  5. In Vitro Evaluation of PCL and P(3HB) as Coating Materials for Selective Laser Melted Porous Titanium Implants.

    Science.gov (United States)

    Grau, Michael; Matena, Julia; Teske, Michael; Petersen, Svea; Aliuos, Pooyan; Roland, Laura; Grabow, Niels; Murua Escobar, Hugo; Gellrich, Nils-Claudius; Haferkamp, Heinz; Nolte, Ingo

    2017-11-23

    Titanium is widely used as a bone implant material due to its biocompatibility and high resilience. Since its Young's modulus differs from bone tissue, the resulting "stress shielding" could lead to scaffold loosening. However, by using a scaffold-shaped geometry, the Young's modulus can be adjusted. Also, a porous geometry enables vascularisation and bone ingrowth inside the implant itself. Additionally, growth factors can improve these effects. In order to create a deposit and release system for these factors, the titanium scaffolds could be coated with degradable polymers. Therefore, in the present study, synthetic poly-ε-caprolactone (PCL) and the biopolymer poly(3-hydroxybutyrate) (P(3HB)) were tested for coating efficiency, cell adhesion, and biocompatibility to find a suitable coating material. The underlying scaffold was created from titanium by Selective Laser Melting (SLM) and coated with PCL or P(3HB) via dip coating. To test the biocompatibility, Live Cell Imaging (LCI) as well as vitality and proliferation assays were performed. In addition, cell adhesion forces were detected via Single Cell Force Spectroscopy, while the coating efficiency was observed using environmental scanning electron microscopy (ESEM) and energy-dispersive X-ray (EDX) analyses. Regarding the coating efficiency, PCL showed higher values in comparison to P(3HB). Vitality assays revealed decent vitality values for both polymers, while values for PCL were significantly lower than those for blank titanium. No significant differences could be observed between PCL and P(3HB) in proliferation and cell adhesion studies. Although LCI observations revealed decreasing values in cell number and populated area over time on both polymer-coated scaffolds, these outcomes could be explained by the possibility of coating diluent residues accumulating in the culture medium. Overall, both polymers fulfill the requirements regarding biocompatibility. Nonetheless, since only PCL coating ensured the

  6. In Vitro Evaluation of PCL and P(3HB as Coating Materials for Selective Laser Melted Porous Titanium Implants

    Directory of Open Access Journals (Sweden)

    Michael Grau

    2017-11-01

    Full Text Available Titanium is widely used as a bone implant material due to its biocompatibility and high resilience. Since its Young’s modulus differs from bone tissue, the resulting “stress shielding” could lead to scaffold loosening. However, by using a scaffold-shaped geometry, the Young’s modulus can be adjusted. Also, a porous geometry enables vascularisation and bone ingrowth inside the implant itself. Additionally, growth factors can improve these effects. In order to create a deposit and release system for these factors, the titanium scaffolds could be coated with degradable polymers. Therefore, in the present study, synthetic poly-ε-caprolactone (PCL and the biopolymer poly(3-hydroxybutyrate (P(3HB were tested for coating efficiency, cell adhesion, and biocompatibility to find a suitable coating material. The underlying scaffold was created from titanium by Selective Laser Melting (SLM and coated with PCL or P(3HB via dip coating. To test the biocompatibility, Live Cell Imaging (LCI as well as vitality and proliferation assays were performed. In addition, cell adhesion forces were detected via Single Cell Force Spectroscopy, while the coating efficiency was observed using environmental scanning electron microscopy (ESEM and energy-dispersive X-ray (EDX analyses. Regarding the coating efficiency, PCL showed higher values in comparison to P(3HB. Vitality assays revealed decent vitality values for both polymers, while values for PCL were significantly lower than those for blank titanium. No significant differences could be observed between PCL and P(3HB in proliferation and cell adhesion studies. Although LCI observations revealed decreasing values in cell number and populated area over time on both polymer-coated scaffolds, these outcomes could be explained by the possibility of coating diluent residues accumulating in the culture medium. Overall, both polymers fulfill the requirements regarding biocompatibility. Nonetheless, since only PCL

  7. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    Science.gov (United States)

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  8. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,SiN/TiN coatings obtained by the cathodic arc evaporation process

    Directory of Open Access Journals (Sweden)

    Leszek A. Dobrzañski

    2005-06-01

    Full Text Available This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,SiN/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting properties of the materials were determined from service tests in which continuous machining of C45E steel was carried out. The hardness of the substrate and the microhardness of the coatings were determined with a DUH 202 SHIMADZU ultra microhardness tester with a load of 70 mN. Roughness tests were also carried out before applying the coatings and after the PVD process. Cutting tests confirmed the advantages of the TiN/(Ti,Al,SiN/TiN type coatings obtained using the PVD method in the CAE mode on cemented carbides and cermets, as a material that undergoes very low abrasive, thermal and adhesion wear. These coatings extend tool life compared to commercially available uncoated tools with single and multi-layer coatings deposited using PVD/CVD methods.

  9. Failure mechanism of coated biomaterials under high impact-sliding contact stresses

    Science.gov (United States)

    Chen, Ying

    This study uses a newly developed testing method--- inclined cyclic impact-sliding test to investigate the failure behaviors of different types of biomaterials, (SS316L, Ti6Al4V and CoCr) coated by different coatings (TiN, DLC and PEO), under extremely high dynamic contact stress conditions. This test method can simulate the combined impact and sliding/rolling loading conditions, which is very practical in many aspects of commercial usages. During the tests, fatigue cracking, chipping, peeling and material transferring were observed in damaged area. This research is mainly focused on the failure behaviors of load-bearing materials which cyclic impacting and sliding are always involved. This purpose was accomplished in the three stages: First, impact-sliding test was carried out on TiN coated unhardened M2. It was found that soft substrate can cause early failure of coating due to the considerable plastic deformation in the substrate. In this case, stronger substrate is required to support coating better when tested under high contact stresses. Second, PEO coated Ti-6Al-4V was tested under pure sliding and impact-sliding wear conditions. PEO coating was found not strong enough to afford the high contact pressure under cyclic impact-sliding wear test due to its porous surface structure. However, the wear performance of PEO coating was enhanced due to the sub-stoichiometric oxide. To sum up, for load-bearing biomedical implants involved in high impacting movement, PEO coating may not be a promising surface protection. Third, the dense, smooth PVD/CVD bio-inert coatings were reconsidered. DLC and TiN coatings, combined by different substrates together with different interface materials were tested under the cyclic impact-sliding test using a set of proper loading. The results show that to choose a proper combination of coating, interface and substrate based on their mechanical properties is of great importance under the test condition. Hard substrates provide support

  10. Anticorrosive field joint coating qualification, heat shrinkable sleeve; Qualificacao de revestimento anticorrosivo para juntas de campo, mantas termocontrateis

    Energy Technology Data Exchange (ETDEWEB)

    Cabral, Glaucia B.; Koebsch, Andre; Castinheiras Junior, Wilson [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The main objective of this job is to present the quality requirements fixed by PETROBRAS for anticorrosive field joint coating for buried pipelines, industrially coated with PE-3L. It describes the used system - polyethylene based heat shrinkable sleeve - comparing with the existent on the pipeline. So, it exposes the suppliers' qualification stages, which include test carried out for the materials, for the sleeve set and for the coating after its application on the joint field. Finally, it shows that the experience, which has been gotten in the qualification, consolidated the quality control systematic that have been carry out during the sleeves acquisition and application at the pipeline construction. (author)

  11. Coating compositions comprising bismuth-alloyed zinc

    DEFF Research Database (Denmark)

    2008-01-01

    The present application discloses (i) a coating composition comprising a particulate zinc-based alloyed material, said material comprising 0.05-0.7% by weight of bismuth (Bi), the D50 of the particulate material being in the range of 2.5-30 µm; (ii) a coated structure comprising a metal structure...... having a first coating of the zinc-containing coating composition applied onto at least a part of the metal structure in a dry film thickness of 5-100 µm; and an outer coating applied onto said zinc-containing coating in a dry film thickness of 30-200 µm; (iii) a particulate zinc-based alloyed material......, wherein the material comprises 0.05-0.7%(w/w) of bismuth (Bi), and wherein the D50 of the particulate material is in the range of 2.5-30 µm; (iv) a composite powder consisting of at least 25%(w/w) of the particulate zinc-based alloyed material, the rest being a particulate material consisting of zinc...

  12. Carbon-Coated SnO2 Nanorod Array for Lithium-Ion Battery Anode Material

    Directory of Open Access Journals (Sweden)

    Ji Xiaoxu

    2010-01-01

    Full Text Available Abstract Carbon-coated SnO2 nanorod array directly grown on the substrate has been prepared by a two-step hydrothermal method for anode material of lithium-ion batteries (LIBs. The structural, morphological and electrochemical properties were investigated by means of X-ray diffraction (XRD, scanning electron microscopy (SEM, transmission electron microscopy (TEM and electrochemical measurement. When used as anodes for LIBs with high current density, as-obtained array reveals excellent cycling stability and rate capability. This straightforward approach can be extended to the synthesis of other carbon-coated metal oxides for application of LIBs.

  13. Manufacturing technologies for nanocomposite ceramic structural materials and coatings

    Energy Technology Data Exchange (ETDEWEB)

    Gadow, R. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)], E-mail: rainer.gadow@ifkb.uni-stuttgart.de; Kern, F.; Killinger, A. [Universitaet Stuttgart, Institut fuer Fertigungstechnik keramischer Bauteile, D-70569 Stuttgart, Allmandring 7b (Germany)

    2008-02-25

    The new material class of ceramic nanocomposites, containing at least one phase in nanometric dimension, has achieved special interest in previous years. While earlier research was focused on materials science and microstructural details in laboratory scale the subject of developing suitable manufacturing technologies in technical scale is the challenge for the manufacturing engineer. The same high-performance features which make the nanocomposite materials so interesting in their properties are absolutely detrimental if it comes to production of these materials. Extreme hardness, toughness and abrasion resistance make the state of the art cutting-and-machining operations extremely cost intensive so that, from a manufacturing point of view, true near-net-shape manufacturing is mandatory to accomplish reasonable cost targets. Ceramic feedstocks with both, high solid content to reduce shrinkage and warping and stable processing conditions are required to accomplish this aim of near-net-shape processing. Stable and reproducible processing conditions, e.g. favourable rheological properties for injection moulding are essentials for the manufacturing engineer. These prerequisites of ceramic production technologies cannot be reached with pure nanopowders in the 10-20 nm range but materials with a micro-nano architecture can fulfill these requirements, using a mixture of a submicron-sized matrix in the 100-200 nm range and smaller nanosized additives in <20% content which contribute the desired functionality. By using these micro-nanocomposites near-net-shape ceramic forming technologies such as injection moulding, gel casting and slip casting have been developed which lead to high-performance materials at affordable production cost. Advanced surface technologies include nanoceramic coatings made by thermokinetic deposition processes. Modern ceramic processing, i.e. spray drying leads to fine granulated nanopowders with appropriate flowability for subsequent APS plasma or

  14. Production of BSA-poly(ethyl cyanoacrylate) nanoparticles as a coating material that improves wetting property.

    Science.gov (United States)

    Kim, S; Evans, K; Biswas, A

    2013-07-01

    Alkyl cyanoacrylates have long been used for the synthesis of colloidal nanoparticles. In the involved polymerization reaction, hydroxyl ions derived from dissociation of water have been used as an initiator. In the current research, an animal protein, bovine serum albumin (BSA) molecules were utilized as initiator for the polymerization. Following this reaction scheme, hydrophobic poly(ethyl cyanoacrylate)s were covalently bound to BSA, which is hydrophilic. Therefore, the resultant copolymer was amphiphilic in nature, and formed nanoparticles in the reaction medium. The suspension containing these nanoparticles showed an excellent coating capability on the surface of hydrophobic materials. A simple spray coating changed the wetting property of the material instantly and dramatically. Published by Elsevier B.V.

  15. An experimental estimation of the resistance against a high-temperature gas corrosion of C/C composite materials with protective plasma coating

    International Nuclear Information System (INIS)

    Babin, S.V.; Khripakov, E.V.

    2007-01-01

    Materials with well-defined structure has been proposed as corrosion- and erosion-resistant coating from the carbon-carbon composite. Experiments on heat and erosion resistance of plasma coatings at carbon-carbon composite materials demonstrate availability of multilayer with upper erosion resistant layer on the basis of aluminium oxide, intermediate layer on the basis of boron-containing components with aluminium additions and damping layer of silicon carbide. Multilayer protective coats offer demand service characteristics of details [ru

  16. The promising application of graphene oxide as coating materials in orthopedic implants: preparation, characterization and cell behavior

    International Nuclear Information System (INIS)

    Zhao, Changhong; Lu, Xiuzhen; Liu, Johan; Zanden, Carl

    2015-01-01

    To investigate the potential application of graphene oxide (GO) in bone repair, this study is focused on the preparation, characterization and cell behavior of graphene oxide coatings on quartz substrata. GO coatings were prepared on the substrata using a modified dip-coating procedure. Atomic force microscopy (AFM), scanning electron microscopy (SEM) and Raman spectroscopy results demonstrated that the as-prepared coatings in this study were homogeneous and had an average thickness of ∼67 nm. The rapid formation of a hydroxyapatite (HA) layer in the simulated body fluid (SBF) on GO coated substrata at day 14, as proved by SEM and x-ray diffraction (XRD), strongly indicated the bioactivity of coated substrata. In addition, MC3T3-E1 cells were cultured on the coated substrata to evaluate cellular activities. Compared with the non-coated substrata and tissue culture plates, no significant difference was observed on the coated substrata in terms of cytotoxicity, viability, proliferation and apoptosis. However, interestingly, higher levels of alkaline phosphatase (ALP) activity and osteocalcin (OC) secretion were observed on the coated substrata, indicating that GO coatings enhanced cell differentiation compared with non-coated substrata and tissue culture plates. This study suggests that GO coatings had excellent biocompatibility and more importantly promoted MC3T3-E1 cell differentiation and might be a good candidate as a coating material for orthopedic implants. (paper)

  17. Effect of particle morphology of Ni on the mechanical behavior of AZ91E-Ni coated nano Al2O3 composites

    Science.gov (United States)

    Sameer Kumar, D.; Suman, K. N. S.; Poddar, Palash

    2017-06-01

    The properties of any composite always depend on the bonding between the matrix and reinforcement phases. One way of improving the wettability of reinforcement in a matrix is to apply a layer of coating on reinforcing particles. The present study aims at developing Ni coating on nano Al2O3 ceramic particles and dispersing them in AZ91E magnesium matrix material. The electroless plating method has been employed to coat the particles and semi solid stir casting technique was adopted to prepare the composites. Several weight fractions of dispersed phase are considered to analyze the behavior of the fabricated composites. Field emission scanning electron microscopy (FESEM) and x-ray diffraction analysis has been carried out to investigate the distribution of particles and phase characteristics of the proposed material. The physical and mechanical behavior of the material was examined through density measurements, hardness, elastic modulus, ductility and tensile strength calculations. The metal coating on reinforcement aids to promote metal-metal bonding interface reactions which result in improved properties of the composite. Tensile fractography was carried out under FESEM and presented.

  18. Irradiation testing of coated particle fuel at Hanaro

    International Nuclear Information System (INIS)

    Goo Kim, Bong; Sung Cho, Moo; Kim, Yong Wan

    2014-01-01

    TRISO-coated particle fuel is developing to support development of VHTR in Korea. From August 2013, the first irradiation testing of coated particle fuel was begun to demonstrate and qualify TRISO fuel for use in VHTR in the HANARO at KAERI. This experiment is currently undergoing under the atmosphere of a mixed inert gas without on-line temperature monitoring and control combined with on-line fission product monitoring of the sweep gas. The irradiation device contains two test rods, one contains nine fuel compacts and the other five compacts and eight graphite specimens. Each compact has 263 coated particles. After a peak burn-up of about 4 at% and a peak fast neutron fluence of about 1.7 x 10 21 n/cm 2 , PIE will be carried out at KAERI's Irradiated Material Examination Facility. This paper is described characteristics of coated particle fuel, the design of test rod and irradiation device for coated particle fuel, discusses the technical results for irradiation testing at HANARO. (authors)

  19. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants.

    Science.gov (United States)

    Gryshkov, Oleksandr; Klyui, Nickolai I; Temchenko, Volodymyr P; Kyselov, Vitalii S; Chatterjee, Anamika; Belyaev, Alexander E; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO2) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. Copyright © 2016 Elsevier B.V. All rights reserved.

  20. [Applications of self-renewing coatings to improved vacuum materials, hydrogen permeation barriers and sputter-resistant materials

    International Nuclear Information System (INIS)

    1985-01-01

    The phenomena of Gibbsian segregation, radiation-induced segregation and radiation-induced precipitation modify the surface composition and properties of alloys and compounds. In some cases, the change in properties is both substantial and useful, the most notable example being that of stainless steel. When surface-modifying phenomena are investigated as a class, a number of additional materials emerge as candidates for study, having potential applications in a number of technologically important areas. These materials are predicted to produce self-sustaining coatings which provide hydrogen permeation barriers, low-sticking and stimulated desorption coefficients for vacuum applications, and low-Z, sputtering-resistant surfaces for fusion applications. Several examples of each type of material are presented, along with a discussion of the experimental verification of their properties and the status of the corresponding applications development program

  1. Application of plasma sprayed ceramic coatings to the base materials of the rotating disk in the centrifugal atomization process. Enshinryoku funmuho ni okeru kaiten enban eno ceramic yosha himaku no tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Sato, T; Okimoto, K [Government Industrial Research Inst., Kyushu, Tosu, Saga (Japan); Yasutake, R [Koeiseiko Co. Ltd., Fukuoka (Japan)

    1992-07-08

    Applicability of the ceramic coating on the rotating disk was studied. In regard to the synthesis of Cu-based rapidly solidified powders, centrifugal atomization with molten Cu-24.6Sn was carried out using rotating disks sprayed with four kinds of sprayed ceramic coatings. It was found that atomization of Al203-40%TiO2 sprayed coating has been the best, and the yield ratio has been about 60 %. The melt temperature in case of Fe-based rapidly solidified metal powders, has risen above 1600[degree]C, and the required conditions for rotating disk have been very difficult to meet. The reason for it is thought that there has also been limitations regarding the functions of the characteristics like heat transfer, heat capacity, etc. Fe-24Cr-5Ni-1Mo 2 phase stainless steel powder has shown the most suitable trend among the seven kinds of disk materials examined for ZrO2 ceramic sprayed coatings. 6 refs., 5 figs., 2 tabs.

  2. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

    Energy Technology Data Exchange (ETDEWEB)

    Gryshkov, Oleksandr, E-mail: gryshkov@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Klyui, Nickolai I., E-mail: klyuini@ukr.net [College of Physics, Jilin University, 130012 Changchun (China); V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Temchenko, Volodymyr P., E-mail: tvp@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Kyselov, Vitalii S., E-mail: kyselov@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Chatterjee, Anamika, E-mail: chatterjee@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Belyaev, Alexander E., E-mail: belyaev@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Lauterboeck, Lothar, E-mail: lauterboeck@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany); Iarmolenko, Dmytro, E-mail: iarmolenko.dmytro@isp.kiev.ua [V. Lashkaryov Institute of Semiconductor Physics, National Academy of Science of Ukraine, 03028 Kyiv (Ukraine); Glasmacher, Birgit, E-mail: glasmacher@imp.uni-hannover.de [Institute for Multiphase Processes, Leibniz Universität Hannover, 30167 Hannover (Germany)

    2016-11-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO{sub 2}) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO{sub 2} using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO{sub 2} to the initial HA powder resulted in significant decomposition of the final HA/ZrO{sub 2} coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO{sub 2} coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of Si

  3. An investigation of material properties and tribological performance of magnetron sputtered thin film coatings

    Science.gov (United States)

    Singh, Harpal

    This dissertation is divided into two categories based upon lubrication functionality and its application. The categories are: Dry film lubrication and Fluid film lubrication with thin film coatings. Thin film coatings examined in this work were deposited using closed field unbalanced magnetron sputtering and RF-DC coupled magnetron sputtering systems. In Dry/Solid film lubrication, the mechanical, structural and tribological properties of two Molybdenum disulphide (MoS2) based coatings are examined and evaluated. Among the two coatings, one coating is doped with Ti (Ti-MoS2) and the other is a combination of metal, lubricant and oxide (Sb2O3/Au - MoS2). These coatings are known to provide low friction in vacuum environments. The goal of this work was to evaluate friction and wear performance of MoS2 doped coatings in unidirectional and reciprocating sliding contact under different environmental conditions. Sliding contact results showed friction and wear dependence on temperature and humidity. The formation and removal of transfer films and the recrystallization and reorientation of basal layers on the steel counterface was observed as the mechanism for low friction. Structural analysis revealed a relationship between the microstructural properties and tribological performance. It was also observed that the addition of dopants (Ti, Au, Sb 2O3) improved the mechanical properties as compared to pure MoS2 coatings. Further, the rolling contact performance of the coatings was measured on a five ball on rod tribometer and a Thrust bearing tribometer under vacuum and air environments. The rolling contact experiments indicated that life of the rolling components depend on the amount of material present between the contacts. Fluid film lubrication with thin film coatings investigates the possibilities to improve the performance and durability of tribological components when oils and thin films are synergistically coupled. In this work, the ability of a Diamond Like Carbon

  4. Porous biomorphic silicon carbide ceramics coated with hydroxyapatite as prospective materials for bone implants

    International Nuclear Information System (INIS)

    Gryshkov, Oleksandr; Klyui, Nickolai I.; Temchenko, Volodymyr P.; Kyselov, Vitalii S.; Chatterjee, Anamika; Belyaev, Alexander E.; Lauterboeck, Lothar; Iarmolenko, Dmytro; Glasmacher, Birgit

    2016-01-01

    Porous and cytocompatible silicon carbide (SiC) ceramics derived from wood precursors and coated with bioactive hydroxyapatite (HA) and HA-zirconium dioxide (HA/ZrO 2 ) composite are materials with promising application in engineering of bone implants due to their excellent mechanical and structural properties. Biomorphic SiC ceramics have been synthesized from wood (Hornbeam, Sapele, Tilia and Pear) using a forced impregnation method. The SiC ceramics have been coated with bioactive HA and HA/ZrO 2 using effective gas detonation deposition approach (GDD). The surface morphology and cytotoxicity of SiC ceramics as well as phase composition and crystallinity of deposited coatings were analyzed. It has been shown that the porosity and pore size of SiC ceramics depend on initial wood source. The XRD and FTIR studies revealed the preservation of crystal structure and phase composition of in the HA coating, while addition of ZrO 2 to the initial HA powder resulted in significant decomposition of the final HA/ZrO 2 coating and formation of other calcium phosphate phases. In turn, NIH 3T3 cells cultured in medium exposed to coated and uncoated SiC ceramics showed high re-cultivation efficiency as well as metabolic activity. The recultivation efficiency of cells was the highest for HA-coated ceramics, whereas HA/ZrO 2 coating improved the recultivation efficiency of cells as compared to uncoated SiC ceramics. The GDD method allowed generating homogeneous HA coatings with no change in calcium to phosphorus ratio. In summary, porous and cytocompatible bio-SiC ceramics with bioactive coatings show a great promise in construction of light, robust, inexpensive and patient-specific bone implants for clinical application. - Highlights: • Synthesis and characterization of porous biomorphic SiC ceramics derived from wood • Successful deposition of bioactive calcium phosphate coatings using gas detonation deposition • Porosity and pore size of SiC ceramics depend on wood

  5. Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

    Directory of Open Access Journals (Sweden)

    M. Arthanareeswari

    2013-01-01

    Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

  6. Stress Analysis of a TRISO Coated Particle Fuel by Using ABAQUS Finite Element Visco-Elastoplastic Solutions

    International Nuclear Information System (INIS)

    Cho, Moon Sung; Kim, Y. M.; Lee, Y. W.

    2006-01-01

    The fundamental design for a gas-cooled reactor relies on an understanding of the behavior of a coated particle fuel. KAERI, which has been carrying out the Korean VHTR (Very High Temperature modular gas cooled Reactor) Project since 2004, is developing a fuel performance analysis code for a VHTR named COPA (COated Particle fuel Analysis). A validation of COPA was attempted by comparing its benchmark results with the visco-elastic solutions obtained from the ABAQUS code calculations for the IAEA-CRP-6 TRISO coated particle benchmark problems involving a creep, swelling, and pressure. However, the ABAQUS finite element model used for the above-mentioned analysis did not consider the material nonlinearity of the SiC coating layer that showed stress levels higher than the assumed yield point of the material. In this study, a consideration of the material nonlinearity is included in the ABAQUS model to obtain the visco-elastoplastic solutions and the results are compared with the visco-elastic solutions obtained from the previous ABAQUS model

  7. Laboratory scale development of coating for improving characteristics of candidate materials for fusion reactor

    International Nuclear Information System (INIS)

    Agarwala, R.P.

    1989-01-01

    Application of coatings of refractory low atomic number materials on to different components of Tokamak type controlled thermonuclear reactor are expected to provide a degree of design flexibility. The project envisages to deal with the challenging problem on laboratory scale. Coatings investigated include carbon, beryllium, boron, titanium carbide and alumina and substrates chosen have been 304, 316 stainless steels, monel-400, molybdenum, copper, graphite, etc. For their deposition, different techniques (e.g. evaporation, sputtering and their different variants) have been tried, appropriate ones chosen and their parameters optimized. The coating composition has been analyzed using X-ray diffraction (XRD), Auger electron spectroscopy (AES), X-ray photoelectron spectroscopy (XPS), Rutherford backscattering analysis (RBS) and secondary ions mass spectroscopy (SIMS). Surface morphology has been studied using scanning electron microscopy (SEM). Sebastian coating adherence tester has been used for adhesion measurement and Wilson's Tukon microhardness tester for their microhardness measurement. The coatings have been subjected to pulses from YAG laser to evaluate their thermal cycling behaviour. Deuterium ion bombardment (Energy: 20-120 keV; doses: 10 19 -9.3x10 20 ions/cm 2 ) behaviour has also been studied. In general, adherent and hard coatings capable of withstanding thermal cycling could be deposited. Out of the coatings studied, titanium carbide shows best results. The following pages are reprints and not mircrofiched: p. 25-32, 39-41, 57-81. Bibliographic description is on page 13

  8. Deposition of aluminum coatings on bio-composite laminates

    Science.gov (United States)

    Boccarusso, L.; Viscusi, A.; Durante, M.; Astarita, A.; De Fazio, D.; Sansone, R.; Caraviello, A.; Carrino, L.

    2018-05-01

    As a result of the increasing environmental awareness, the concern for environmental sustainability and the growing global waste problem, the interest of bio-composites materials is growing rapidly in the last years in order to use them in various engineering fields. Tremendous advantages and opportunities are associated with the use of these materials. On the other hand, some issues are related to the superficial properties of the bio-laminates, in particular the wear properties, the flame resistance and the aesthetic appearance have to be improved in order to extend the application fields of these materials. Aiming to these goals this paper deals with the study of the deposition of aluminum coating through cold spray process on hemp/PLA bio-composites manufactured by using the compression molding technique. Therefore, SEM observations, roughness analyses, bending tests, pin on disk and scratch tests were carried out in order to study the feasibility of the process and to investigate on the properties of the coated samples. The experimental results proved that when the process parameters of the deposition process are properly set, no damages are induced in the composite panel and that the aluminum coating, under specific load conditions, resulted to be able to protect the substrate.

  9. Radiation curable compositions useful as transfer coatings

    International Nuclear Information System (INIS)

    McCarty, W.H.; Nagy, F.A.; Guarino, J.P.

    1983-01-01

    The invention is on a method for applying a coating to a thin porous substrate and reducing absorption of the coating into the substrate by applying a radiation-curable composition to a carrying web; the radiation-curable coating composition having a crosslink density of 0.02 to about 1.0 determined by calculation of the gram moles of branch points per 100 grams of uncured coating, and a glass transition temperature of the radiation cured coating within the approximate range of -80 degrees to +100 degrees C. The carrying web being of a nature such that the coating composition, when cured, will not adhere to its surface

  10. Microwave absorption properties of carbon nanocoils coated with highly controlled magnetic materials by atomic layer deposition.

    Science.gov (United States)

    Wang, Guizhen; Gao, Zhe; Tang, Shiwei; Chen, Chaoqiu; Duan, Feifei; Zhao, Shichao; Lin, Shiwei; Feng, Yuhong; Zhou, Lei; Qin, Yong

    2012-12-21

    In this work, atomic layer deposition is applied to coat carbon nanocoils with magnetic Fe(3)O(4) or Ni. The coatings have a uniform and highly controlled thickness. The coated nanocoils with coaxial multilayer nanostructures exhibit remarkably improved microwave absorption properties compared to the pristine carbon nanocoils. The enhanced absorption ability arises from the efficient complementarity between complex permittivity and permeability, chiral morphology, and multilayer structure of the products. This method can be extended to exploit other composite materials benefiting from its convenient control of the impedance matching and combination of dielectric-magnetic multiple loss mechanisms for microwave absorption applications.

  11. Studies on the influence of surface pre-treatments on electroless copper coating of boron carbide particles

    International Nuclear Information System (INIS)

    Deepa, J.P.; Resmi, V.G.; Rajan, T.P.D.; Pavithran, C.; Pai, B.C.

    2011-01-01

    Boron carbide is one of the hard ceramic particles which find application as structural materials and neutron shielding material due to its high neutron capture cross section. Copper coating on boron carbide particle is essential for the synthesis of metal-ceramic composites with enhanced sinterability and dispersibility. Surface characteristics of the substrate and the coating parameters play a foremost role in the formation of effective electroless coating. The effect of surface pre-treatment conditions and pH on electroless copper coating of boron carbide particles has been studied. Surface pre-treatement of B 4 C when compared to acid treated and alkali treated particles were carried out. Uniform copper coating was observed at pH 12 in alkali treated particles when compared to others due to the effective removal of inevitable impurities during the production and processing of commercially available B 4 C. A threshold pH 11 was required for initiation of copper coating on boron carbide particles. The growth pattern of the copper coating also varies depending on the surface conditions from acicular to spherical morphology.

  12. Coated armor system and process for making the same

    Science.gov (United States)

    Chu, Henry S.; Lillo, Thomas M.; McHugh, Kevin M.

    2010-11-23

    An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

  13. Coating of substrates

    International Nuclear Information System (INIS)

    Cairns, J.A.; Nelson, R.L.; Woodhead, J.L.

    1979-01-01

    The process is concerned with providing substrates with coatings obtainable from sols, for example to protect the substrate (such as in nuclear reactors or hydrocarbon cracking plant) or to provide a carrier for catalytically active material. Hitherto, coatings obtained from sols have had a high porosity and high surface area so that they have not been entirely satisfactory for the above applications. In the process described, dense, low-porosity coatings are provided by contacting the substrate with a sol of refractory material (e.g. CeO 2 or SiO 2 ) convertible to a gel of density at least 40% of the theoretical density of the refractory material, and converting the sol to the gel. Optionally, the gel may be converted to a ceramic coating by firing. (author)

  14. Modified corrosion protection coatings for Concrete tower of Transmission line

    Science.gov (United States)

    Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

    2017-12-01

    By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

  15. Plasma sprayed coatings on crankshaft used steels

    Science.gov (United States)

    Mahu, G.; Munteanu, C.; Istrate, B.; Benchea, M.

    2017-08-01

    Plasma spray coatings may be an alternative to conventional heat treatment of main journals and crankpins of the crankshaft. The applications of plasma coatings are various and present multiple advantages compared to electric arc wire spraying or flame spraying. The study examines the layers sprayed with the following powders: Cr3C2- 25(Ni 20Cr), Al2O3- 13TiO2, Cr2O3-SiO2- TiO2 on the surface of steels used in the construction of a crankshaft (C45). The plasma spray coatings were made with the Spray wizard 9MCE facility at atmospheric pressure. The samples were analyzed in terms of micro and morphological using optical microscopy, scanning electron microscopy and X-ray diffraction. Wear tests on samples that have undergone simulates extreme working conditions of the crankshafts. In order to emphasize adherence to the base material sprayed layer, were carried out tests of microscratches and micro-indentation. Results have showed a relatively compact morphological aspect given by the successive coatings with splat-like specific structures. Following the microscratch analysis it can be concluded that Al2O3-13TiO2 coating has a higher purpose in terms of hardness compared to Cr3C2-(Ni 20Cr) and Cr2O3-SiO2- TiO2 powders. Thermal coatings of the deposited powders have increased the mechanical properties of the material. The results stand to confirm that plasma sprayed Al2O3-13TiO2 powder is in fact a efficient solution for preventing mechanical wear, even with a faulty lubrication system.

  16. Precursor polymers for the carbon coating of Au@ZnO multipods for application as active material in lithium-ion batteries.

    Science.gov (United States)

    Oschmann, Bernd; Tahir, Muhammad Nawaz; Mueller, Franziska; Bresser, Dominic; Lieberwirth, Ingo; Tremel, Wolfgang; Passerini, Stefano; Zentel, Rudolf

    2015-06-01

    The synthesis of statistical and block copolymers based on polyacrylonitrile, as a source for carbonaceous materials, and thiol-containing repeating units as inorganic nanoparticle anchoring groups is reported. These polymers are used to coat Au@ZnO multipod heteroparticles with polymer brushes. IR spectroscopy and transmission electron microscopy prove the successful binding of the polymer onto the inorganic nanostructures. Thermogravimetric analysis is applied to compare the binding ability of the block and statistical copolymers. Subsequently, the polymer coating is transformed into a carbonaceous (partially graphitic) coating by pyrolysis. The obtained carbon coating is characterized by Raman spectroscopy and energy-dispersive X-ray (EDX) spectroscopy. The benefit of the conformal carbon coating of the Au@ZnO multipods regarding its application as lithium-ion anode material is revealed by performing galvanostatic cycling, showing a highly enhanced and stabilized electrochemical performance of the carbon-coated particles (still 831 mAh g(-1) after 150 cycles) with respect to the uncoated ones (only 353 mAh g(-1) after 10 cycles). © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  17. Coated foams, preparation, uses and articles

    Science.gov (United States)

    Duchane, D.V.; Barthell, B.L.

    1982-10-21

    Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.

  18. Electrochemical performance of La2O3/Li2O/TiO2 nano-particle coated cathode material LiFePO4.

    Science.gov (United States)

    Wang, Hong; Yang, Chi; Liu, Shu-Xin

    2014-09-01

    Cathode material, LiFePO4 was modified by coating with a thin layer of La2O3/Li2O/TiO2 nano-particles for improving its performance for lithium ion batteries. The morphology and structure of the modified cathode material were characterized by powder X-ray diffraction, scanning electron microcopy and AES. The performance of the battery with the modified cathode material, including cycling stability, C-rate discharge was examined. The results show that the battery composed of the coated cathode materials can discharge at a large current density and show stable cycling performance in the range from 2.5 to 4.0 V. The rate of Li ion diffusion increases in the battery with the La2O3/Li2O/TiO2-coated LiFePO4 as a cathode and the coating layer may acts as a faster ion conductor (La(2/3-x)Li(3x)TiO3).

  19. Coating thickness measurement

    International Nuclear Information System (INIS)

    1976-12-01

    The standard specifies measurements of the coating thickness, which make use of beta backscattering and/or x-ray fluorescence. For commonly used combinations of coating material and base material the appropriate measuring ranges and radionuclides to be used are given for continuous as well as for discontinuous measurements

  20. Ultra-thin Glass Film Coated with Graphene: A New Material for Spontaneous Emission Enhancement of Quantum Emitter

    Institute of Scientific and Technical Information of China (English)

    Lu Sun; Chun Jiang

    2015-01-01

    We propose an ultra-thin glass film coated with graphene as a new kind of surrounding material which can greatly enhance spontaneous emission rate(SER) of dipole emitter embedded in it. With properly designed parameters,numerical results show that SER-enhanced factors as high as 1.286 9 106 can be achieved. The influences of glass film thickness and chemical potential/doping level of graphene on spontaneous emission enhancement are also studied in this paper. A comparison is made between graphene and other coating materials such as gold and silver to see their performances in SER enhancement.

  1. Lotus Dust Mitigation Coating and Molecular Adsorber Coating

    Science.gov (United States)

    O'Connor, Kenneth M.; Abraham, Nithin S.

    2015-01-01

    NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

  2. Fiscal 1991 achievement report on next-generation industrial structure technology. Research and development of advanced materials for extreme environments (Research and development of advanced composite materials using oil as raw material); 1991 nendo chotaikankyosei senshin zairyo no kenkyu kaihatsu seika hokokusho. Sekiyu genryokei senshin fukugo zairyo no kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1992-03-01

    Development of oil based C/C (carbon/carbon) composite technology was carried out. In a comprehensive survey, studies were conducted of the trends of associated technologies and tasks to discharge for the development of materials usable under ultrahigh temperature environments. For the development of advanced composite materials, efforts were exerted to develop technologies in the three fields of (1) oil pitch derived random structure carbon fiber/carbon based matrix composite materials, (2) oil pitch derived onion structure carbon fiber/carbon based matrix composite materials, and (3) oil pitch derived double structure carbon fiber/carbon based matrix composite materials. In Field (1), physical properties and the like of a specimen fiber were clarified by studying conditions for manufacturing random structure carbon fibers, and the specimen was provided with a surface coating for the study of oxidation resisting performance improvement. In Field (2), onion structure carbon fiber forming conditions and basic technologies for structure manifestation were established, and basics of fiber surface coating technology were studied. In Field (3), double structure carbon fiber forming conditions were studied, specimen fabrication was carried out, and fiber surface coating technology was studied. (NEDO)

  3. Effect of hydrophobic paints coating for tritium reduction in concrete materials

    International Nuclear Information System (INIS)

    Edao, Y.; Fukada, S.; Nishimura, Y.; Katayama, K.; Takeishi, T.; Hatano, Y.; Taguchi, A.

    2012-01-01

    Highlights: ► Effects of hydrophobic paint coating in tritium transport are investigated. ► Two kinds of paints, acrylic-silicon resin and epoxy resin are used. ► The hydrophobic paints are effective to reduce tritium permeation. ► The effect of tritium reduction of epoxy paint is higher than that of silicon. - Abstract: The effects of hydrophobic paint coating on a concrete material of cement paste on the tritium transport are investigated. The cement paste is coated with two kinds of paints, acrylic-silicon resin paint and epoxy resin paint. We investigated the amount of tritium trapped in the samples exposed to tritiated water vapor by means of sorption and release. It was found that both the hydrophobic paints could reduce effectively tritium permeation during 50 days exposure of tritiated water vapor. The effect of tritium reduction of the epoxy paint was higher than that of silicon while the amount of tritium trapped in the epoxy paint was larger than that of silicon due to difference of the structure. Based on an analysis of a diffusion model, the rate-determining step of tritium migration through cement paste coated with the paints is diffusion through the paints respectively. It was found that tritium was easy to penetrate through silicon because there were many pores or voids in the silicon comparatively. In the case of tritium released from the epoxy paint, it is considered that tritium diffusion in epoxy is slow due to retardation by isotope exchange reaction to water included in epoxy paint.

  4. Irradiation Testing of TRISO-Coated Particle Fuel in Korea

    International Nuclear Information System (INIS)

    Kim, Bong Goo; Yeo, Sunghwan; Jeong, Kyung-Chai; Eom, Sung-Ho; Kim, Yeon-Ku; Kim, Woong Ki; Lee, Young Woo; Cho, Moon Sung; Kim, Yong Wan

    2014-01-01

    In Korea, coated particle fuel is being developed to support development of a VHTR. At the end of March 2014, the first irradiation test in HANARO at KAERI to demonstrate and qualify TRISO-coated particle fuel for use in a VHTR was terminated. This experiment was conducted in an inert gas atmosphere without on-line temperature monitoring and control, or on-line fission product monitoring of the sweep gas. The irradiation device contained two test rods, one has nine fuel compacts and the other five compacts and eight graphite specimens. Each compact contains about 260 TRISO-coated particles. The duration of irradiation testing at HANARO was about 135 full power days from last August 2013. The maximum average power per particle was about 165 mW/particle. The calculated peak burnup of the TRISO-coated fuel was a little less than 4 atom percent. Post-irradiation examination is being carried out at KAERI’s Irradiated Material Examination Facility beginning in September of 2014. This paper describes characteristics of coated particle fuel, the design of the test rod and irradiation device for this coated particle fuel, and discusses the technical results of irradiation testing at HANARO. (author)

  5. Structural ceramic coatings in composite microtruss cellular materials

    International Nuclear Information System (INIS)

    Bele, E.; Bouwhuis, B.A.; Codd, C.; Hibbard, G.D.

    2011-01-01

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al 2 O 3 sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al 2 O 3 coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: → A new type of metal/ceramic microtruss cellular composite has been created. → Reinforcing sleeves of Al 2 O 3 were deposited on low density Al microtruss cores. → Significant compressive strength increases were seen at virtually no weight penalty. → Failure mechanisms were studied by electron microscopy and finite element analysis. → Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al 2 O 3 coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 μm thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  6. Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade material by laser cladding

    International Nuclear Information System (INIS)

    Vilar, R.; Santos, E.C.; Ferreira, P.N.; Franco, N.; Silva, R.C. da

    2009-01-01

    In the present work single and multiple layer NiCrAlY coatings were produced by laser cladding on (100) single-crystalline substrates of SRR99 Ni-based superalloy. Detailed structural characterisation and texture analysis by optical microscopy, scanning electron microscopy, X-ray diffraction and Rutherford backscattering showed that the NiCrAlY coatings consisted essentially of γ phase with yttrium oxide (Y 2 O 3 ) and a small proportion of yttrium-aluminum garnet (Al 5 Y 3 O 12 ) precipitated in the interdendritic regions. The coatings presented a columnar dendritic structure grown by epitaxial solidification on the substrate and inherited the single-crystalline nature and the orientation of the substrate. The coating material also showed a mosaicity and a defect density similar to those of the substrate. It can be expected that the protective effect of these coatings against oxidation is greatly enhanced compared with polycrystalline coatings because high diffusivity paths, such as grain boundaries, are eliminated in single-crystalline coatings, thus reducing mass transport through the coating.

  7. THz Imaging as a Method to Detect Defects of Aeronautical Coatings

    Science.gov (United States)

    Catapano, I.; Soldovieri, F.; Mazzola, L.; Toscano, C.

    2017-10-01

    Ice adhesion over critical aircraft surfaces is a serious potential hazard that runs the risk of causing accidents. To face this issue, the design and diagnostics of new multifunctional coatings with icephobic and aesthetical properties are demanded. In particular, diagnostic tools, capable of characterizing coating surface finishing and its defects, are needed. In this paper, terahertz (THz) imaging is considered as a high-resolution diagnostic tool useful for contactless surveys providing information on surface defects and material inner structure. Therefore, two composite specimens, one covered by a classical commercial livery coating and the other one by a new multifunctional coating with icephobic properties, are investigated by THz surveys carried out in normal environmental conditions of pressure and temperature. The results, obtained by processing the raw data properly, corroborate that THz imaging allows us to detect variations of the coating thickness, to localize hidden anomalies as well as to characterize surface defects at millimetric scale.

  8. A novel and facile strategy for highly flame retardant polymer foam composite materials: Transforming silicone resin coating into silica self-extinguishing layer.

    Science.gov (United States)

    Wu, Qian; Zhang, Qian; Zhao, Li; Li, Shi-Neng; Wu, Lian-Bin; Jiang, Jian-Xiong; Tang, Long-Cheng

    2017-08-15

    In this study, a novel strategy was developed to fabricate highly flame retardant polymer foam composite materials coated by synthesized silicone resin (SiR) polymer via a facile dip-coating processing. Applying the SiR polymer coating, the mechanical property and thermal stability of SiR-coated polymer foam (PSiR) composites are greatly enhanced without significantly altering their structure and morphology. The minimum oxygen concentration to support the combustion of foam materials is greatly increased, i.e. from LOI 14.6% for pure foam to LOI 26-29% for the PSiR composites studied. Especially, adjusting pendant group to SiOSi group ratio (R/Si ratio) of SiRs produces highly flame retardant PSiR composites with low smoke toxicity. Cone calorimetry results demonstrate that 44-68% reduction in the peak heat release rate for the PSiR composites containing different R/Si ratios over pure foam is achieved by the presence of appropriate SiR coating. Digital and SEM images of post-burn chars indicate that the SiR polymer coating can be transformed into silica self-extinguishing porous layer as effective inorganic barrier effect, thus preserving the polymer foam structure from fire. Our results show that the SiR dip-coating technique is a promising strategy for producing flame retardant polymer foam composite materials with improved mechanical properties. Copyright © 2017 Elsevier B.V. All rights reserved.

  9. Biocompatibility of Titania Nanotube Coatings Enriched with Silver Nanograins by Chemical Vapor Deposition

    Directory of Open Access Journals (Sweden)

    Piotr Piszczek

    2017-09-01

    Full Text Available Bioactivity investigations of titania nanotube (TNT coatings enriched with silver nanograins (TNT/Ag have been carried out. TNT/Ag nanocomposite materials were produced by combining the electrochemical anodization and chemical vapor deposition methods. Fabricated coatings were characterized by scanning electron microscopy (SEM, X-ray photoelectron spectroscopy (XPS, and Raman spectroscopy. The release effect of silver ions from TNT/Ag composites immersed in bodily fluids, has been studied using inductively coupled plasma mass spectrometry (ICP-MS. The metabolic activity assay (MTT was applied to determine the L929 murine fibroblasts adhesion and proliferation on the surface of TNT/Ag coatings. Moreover, the results of immunoassays (using peripheral blood mononuclear cells—PBMCs isolated from rats allowed the estimation of the immunological activity of TNT/Ag surface materials. Antibacterial activity of TNT/Ag coatings with different morphological and structural features was estimated against two Staphylococcus aureus strains (ATCC 29213 and H9. The TNT/Ag nanocomposite layers produced revealed a good biocompatibility promoting the fibroblast adhesion and proliferation. A desirable anti-biofilm activity against the S. aureus reference strain was mainly noticed for these TiO2 nanotube coatings, which contain dispersed Ag nanograins deposited on their surface.

  10. Self-assembled peptides for coating of active sulfur nanoparticles in lithium–sulfur battery

    International Nuclear Information System (INIS)

    Jewel, Yead; Yoo, Kisoo; Liu, Jin; Dutta, Prashanta

    2016-01-01

    Development of lithium–sulfur (Li–S) battery is hindered by poor cyclability due to the loss of sulfur, although Li–S battery can provide high energy density. Coating of sulfur nanoparticles can help maintain active sulfur in the cathode of Li–S battery, and hence increase the cyclability. Among myriad of coating materials, synthetic peptides are very attractive because of their spontaneous self-assembly as well as electrical conductive characteristics. In this study, we explored the use of various synthetic peptides as a coating material for sulfur nanoparticles. Atomistic simulations were carried out to identify optimal peptide structure and density for coating sulfur nanoparticles. Three different peptide models, poly-proline, poly(leucine–lysine) and poly-histidine, are selected for this study based on their peptide–peptide and peptide-sulfur interactions. Simulation results show that both poly-proline and poly(leucine–lysine) can form self-assembled coating on sulfur nanoparticles (2–20 nm) in pyrrolidinone, a commonly used solvent for cathode slurry. We also studied the structural integrity of these synthetic peptides in organic [dioxolane (DOL) and dimethoxyethane (DME)] electrolyte used in Li–S battery. Both peptides show stable structures in organic electrolyte (DOL/DME) used in Li–S battery. Furthermore, the dissolution of sulfur molecules in organic electrolyte is investigated in the absence and presence of these peptide coatings. It was found that only poly(leucine–lysine)-based peptide can most effectively suppress the sulfur loss in electrolyte, suggesting its potential applications in Li–S battery as a coating material.Graphical abstract

  11. Structural ceramic coatings in composite microtruss cellular materials

    Energy Technology Data Exchange (ETDEWEB)

    Bele, E.; Bouwhuis, B.A.; Codd, C. [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada); Hibbard, G.D., E-mail: glenn.hibbard@utoronto.ca [Department of Materials Science and Engineering, University of Toronto, 184 College Street, Toronto, Ontario (Canada)

    2011-09-15

    Graphical abstract: The compressive strength increase per unit sleeve thickness of Al cores reinforced with Al{sub 2}O{sub 3} sleeves is lower than the corresponding strength increase when the same cores are reinforced with nanocrystalline Ni (n-Ni) sleeves (left). However, because anodizing is a transformative surface treatment, the Al{sub 2}O{sub 3} coating was able to achieve this performance increase with little overall weight penalty (right). Display Omitted Highlights: {yields} A new type of metal/ceramic microtruss cellular composite has been created. {yields} Reinforcing sleeves of Al{sub 2}O{sub 3} were deposited on low density Al microtruss cores. {yields} Significant compressive strength increases were seen at virtually no weight penalty. {yields} Failure mechanisms were studied by electron microscopy and finite element analysis. {yields} Buckling, sleeve wrinkling, and coating fracture dictated the compressive strength. - Abstract: In the present study, anodizing was used to produce Al{sub 2}O{sub 3} coatings in a conventional 3003 aluminum alloy microtruss core; a 38.5 {mu}m thick anodic coating provided a 143% increase in compressive strength. Finite-element analyses were used to illustrate the dependence of the compressive strength and failure mechanism on the thickness of the anodic coating. At low thicknesses the microtruss strength is dictated by global bucking of the internal struts. However, at higher thicknesses the compressive strength is controlled by coating fracture and local deformation in the hinge region of the struts. Regardless of the failure mechanism, the compressive strength of the composite microtruss increased with increasing anodic coating thickness, with very little corresponding weight penalty.

  12. Investigation on a-C:H:Me coated substrates as an alternative bipolar plate material in all-vanadium redox-flow batteries

    International Nuclear Information System (INIS)

    Richards, Justin Frederick

    2015-01-01

    A crucial aspect of advancing in renewable energies is the development of affordable decentralized storage systems for the local or regional distribution grid. A technology with great potential is the all-vanadium redox-flow battery (VRFB) with the distinct feature of individual scalable power and capacity. The present work focusses on one of the essential parts in the redox-flow cell; the bipolar plates. By the application of metallic substrates instead of state-of-the-arte graphite composite plates, the design of the cell isn't limited anymore to the mechanical properties or fabrication process of the material. Although metals possess high ductility, which eases the production of such plates, they are prone to corrosion in the high acidic environment of the battery electrolyte. Therefore in this study amorphous carbon coatings (a-C:H) are investigated for corrosion protection. To attain the need of high electrical conductivity the carbon matrices is doped with a metallic element. Preferably refractory metals such as titanium, vanadium, chromium and tungsten were investigated as possible dopants. The electrochemical tests of the samples revealed less degradation the higher the coating thickness was. This can be found on all metallic substrates (material number: 1.4301, 3.7165 and 3.3535). Regarding the hydrogen overpotential, which is an essential value for the suppression of side reactions on the anode, the dominating factor was found to be the sort of doping material as well as the composition of the metallic adhesive layer between coating and substrate. Pores in the coating originate from defects in the substrates as well as from contaminations during the coating process. To understand the degradation mechanism an in-situ-corrosion cell was developed. By the means of these results, delamination could be found to be the predominant factor concerning degradation mechanisms at cathodic potentials. The degradation is initialized at the defects or at the edges

  13. Wear studies on ZrO2-filled PEEK as coating bearing materials for artificial cervical discs of Ti6Al4V

    International Nuclear Information System (INIS)

    Song, Jian; Liu, Yuhong; Liao, Zhenhua; Wang, Song; Tyagi, Rajnesh; Liu, Weiqiang

    2016-01-01

    Polyetheretherketone (PEEK) and its composite coatings are believed to be the potential candidates' bio-implant materials. However, these coatings have not yet been used on the surface of titanium-based orthopedics and joint products and very few investigations on the tribological characteristics could be found in the published literature till date. In this study, the wettabilities, composition and micro-hardness were characterized using contact angle measurement, scanning electron microscopy (SEM) and hardness tester. The tribological tests were conducted using a ball-on-disc contact pair under 25% newborn calf serum (NCS) lubricated condition. For comparison, bare Ti6Al4V was studied. The obtained results revealed that those PEEK/ZrO 2 composite coatings could improve the tribological properties of Ti6Al4V significantly. Adhesive wear and mild abrasive wear might be the dominant wear and failure mechanisms for PEEK/ZrO 2 composite coatings in NCS lubricated condition. After comprehensive evaluation in the present study, 5 wt.% ZrO 2 nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. - Graphical abstract: Polyetheretherketone (PEEK) is a type of biomaterial which might be used in surface modification. In this study, the wettabilities, composition, hardness, friction and wear characteristics of PEEK/ZrO 2 coatings were investigated, compared with bare Ti6Al4V sample. After comprehensive evaluation, 5 wt.% ZrO 2 nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. - Highlights: • PEEK coating were filled by ZrO 2 nanoparticles with different weight percentage. • The lubrication regime of all the tested samples are boundary lubrication. • Adhesive wear and mild abrasive wear were the dominant wear

  14. Porous Polyethylene Coated with Functionalized Hydroxyapatite Particles as a Bone Reconstruction Material

    Directory of Open Access Journals (Sweden)

    H. Fouad

    2018-03-01

    Full Text Available In this study, porous polyethylene scaffolds were examined as bone substitutes in vitro and in vivo in critical-sized calvarial bone defects in transgenic Sprague-Dawley rats. A microscopic examination revealed that the pores appeared to be interconnected across the material, making them suitable for cell growth. The creep recovery behavior of porous polyethylene at different loads indicated that the creep strain had two main portions. In both portions, strain increased with increased applied load and temperature. In terms of the thermographic behavior of the material, remarkable changes in melting temperature and heat fusion were revealed with increased the heating rates. The tensile strength results showed that the material was sensitive to the strain rate and that there was adequate mechanical strength to support cell growth. The in vitro cell culture results showed that human bone marrow mesenchymal stem cells attached to the porous polyethylene scaffold. Calcium sulfate–hydroxyapatite (CS–HA coating of the scaffold not only improved attachment but also increased the proliferation of human bone marrow mesenchymal stem cells. In vivo, histological analysis showed that the study groups had active bone remodeling at the border of the defect. Bone regeneration at the border was also evident, which confirmed that the polyethylene acted as an osteoconductive bone graft. Furthermore, bone formation inside the pores of the coated polyethylene was also noted, which would enhance the process of osteointegration.

  15. Fabrication of antibacterial water filter by coating silver nanoparticles on flexible polyurethane foams

    International Nuclear Information System (INIS)

    Nguyen Thi Phuong Phong; Ngo Vo Ke Thanh; Phan Hue Phuong

    2009-01-01

    In this paper, we fabricated silver-coated polyurethane foams and used it as a bacterial filter for contaminated drinking water. Flexible PU foams were soaked in silver colloidal solutions for 10 h, then washed and air-dried at room temperature. The prepared silver colloidal solutions and silver-coated PU materials were characterized by several techniques including TEM, FESEM/EDS, UV-VIS, ICP-AAS, and Raman spectroscopy. The TEM images showed that the size of silver nanoparticles in colloidal solutions varies from 6 to 12nm. The Raman, FE-SEM/EDS and ICP-AAS data illustrated that silver nanoparticles were stable on the PU foam and were not washed away by water. Furthermore, the microbiological tests (tube tests and flow test) were carried out on silver-coated PU materials with the Coliforms, E. coli, and B. subtilis. The obtained results showed that the bacteria was killed completely with antibacterial efficiency of 100% being observed. Our research suggests that silver-coated polyurethane foams can be used as excellent antibacterial water filters and would have several applications in other sectors.

  16. Properties of Whey-Protein-Coated Films and Laminates as Novel Recyclable Food Packaging Materials with Excellent Barrier Properties

    Directory of Open Access Journals (Sweden)

    Markus Schmid

    2012-01-01

    Full Text Available In case of food packaging applications, high oxygen and water vapour barriers are the prerequisite conditions for preserving the quality of the products throughout their whole lifecycle. Currently available polymers and/or biopolymer films are mostly used in combination with barrier materials derived from oil based plastics or aluminium to enhance their low barrier properties. In order to replace these non-renewable materials, current research efforts are focused on the development of sustainable coatings, while maintaining the functional properties of the resulting packaging materials. This article provides an introduction to food packaging requirements, highlights prior art on the use of whey-based coatings for their barriers properties, and describes the key properties of an innovative packaging multilayer material that includes a whey-based layer. The developed whey protein formulations had excellent barrier properties almost comparable to the ethylene vinyl alcohol copolymers (EVOH barrier layer conventionally used in food packaging composites, with an oxygen barrier (OTR of <2 [cm³(STP/(m²d bar] when normalized to a thickness of 100 μm. Further requirements of the barrier layer are good adhesion to the substrate and sufficient flexibility to withstand mechanical load while preventing delamination and/or brittle fracture. Whey-protein-based coatings have successfully met these functional and mechanical requirements.

  17. Durable polymer-aerogel based superhydrophobic coatings, a composite material

    Science.gov (United States)

    Kissel, David J; Brinker, Charles Jeffrey

    2014-03-04

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  18. Durable polymer-aerogel based superhydrophobic coatings: a composite material

    Science.gov (United States)

    Kissel, David J.; Brinker, Charles Jeffrey

    2016-02-02

    Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

  19. Characterization and antimicrobial performance of nano silver coatings on leather materials

    Directory of Open Access Journals (Sweden)

    N. Lkhagvajav

    2015-03-01

    Full Text Available In this study, the characterization and the antimicrobial properties of nano silver (nAg coating on leather were investigated. For this purpose, turbidity, viscosity and pH of nAg solutions prepared by the sol-gel method were measured. The formation of films from these solutions was characterized according to temperature by Differential Thermal Analysis-Thermogravimetry (DTA-TG equipment. The surface morphology of treated leathers was observed using Scanning Electron Microscopy (SEM. The antimicrobial performance of nAg coatings on leather materials to the test microorganisms as Escherichia coli, Staphylococcus aureus, Candida albicans and Aspergillius niger was evaluated by the application of qualitative (Agar overlay method and quantitative (percentage of microbial reduction tests. According to qualitative test results it was found that 20 μg/cm2 and higher concentrations of nAg on the leather samples were effective against all microorganisms tested. Moreover, quantitative test results showed that leather samples treated with 20 μg/cm2 of nAg demonstrated the highest antibacterial activity against E. coli with 99.25% bacterium removal, whereas a 10 μg/cm2 concentration of nAg on leather was enough to exhibit the excellent percentage reduction against S. aureus of 99.91%. The results are promising for the use of colloidal nano silver solution on lining leather as antimicrobial coating.

  20. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  1. Rock-hard coatings

    OpenAIRE

    Muller, M.

    2007-01-01

    Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has signed an agreement with a number of parties to investigate this material further.

  2. Adhesive coatings based on melanin-like nanoparticles for surgical membranes.

    Science.gov (United States)

    Scognamiglio, Francesca; Travan, Andrea; Turco, Gianluca; Borgogna, Massimiliano; Marsich, Eleonora; Pasqua, Mattia; Paoletti, Sergio; Donati, Ivan

    2017-07-01

    Adhesive coatings for implantable biomaterials can be designed to prevent material displacement from the site of implant. In this paper, a strategy based on the use of melanin-like nanoparticles (MNPs) for the development of adhesive coatings for polysaccharidic membranes was devised. MNPs were synthesized in vitro and characterized in terms of dimensions and surface potential, as a function of pH and ionic strength. The in vitro biocompatibility of MNPs was investigated on fibroblast cells, while the antimicrobial properties of MNPs in suspension were evaluated on E. coli and S. aureus cultures. The manufacturing of the adhesive coatings was carried out by spreading MNPs over the surface of polysaccharidic membranes; the adhesive properties of the nano-engineered coating to the target tissue (intestinal serosa) were studied in simulated physiological conditions. Overall, this study opens for novel approaches in the design of naturally inspired nanostructured adhesive systems. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Porous Aromatic Framework 48/Gel Hybrid Material Coated Solid-Phase Microextraction Fiber for the Determination of the Migration of Styrene from Polystyrene Food Contact Materials.

    Science.gov (United States)

    Jin, Yuanyuan; Li, Zhongyue; Yang, Lei; Xu, Jun; Zhao, Le; Li, Zhonghao; Niu, Jiajia

    2017-01-17

    A novel solid-phase microextraction (SPME) fiber was fabricated by a porous aromatic framework 48 (PAF-48)/gel hybrid material through a sol-gel process. PAF-48 is a porous organic framework (POF) material that was polymerized from 1,3,5-triphenylbenzene. The uniform pore structure, high surface area, continuous conjugate network, and hydrophobicity make PAF-48 expected to have special abilities to absorb and extract styrene as well as some other harmful volatile aromatic compounds (VACs). The PAF-48/gel-coated fiber was explored for the extraction of styrene and six VACs (benzene, toluene, ethylbenzene, and xylenes) from aqueous food simulants followed by gas chromatography (GC) separation. The fiber was found to be very sensitive for the determination of the target molecules with wide linear ranges (0.1-200 or 500 μg·kg -1 ), low limits of detection (LODs, 0.003-0.060 μg·kg -1 ), acceptable precisions (intraday relative standard deviation, RSD 200 times). Particularly for styrene, the PAF-48/gel-coated fiber exhibited a much lower LOD (0.006 μg·kg -1 ) compared with most of the reported fibers. Moreover, the PAF-48/gel-coated fiber had a high extraction selectivity for styrene and VACs over alcohols, phenols, aromatic amines, and alkanes and show a molecular sieving effect for the different molecule sizes. Finally, the PAF-48/gel-coated SPME fiber was successfully applied in GC for the determination of the specific migrations of styrene and VACs from polystyrene (PS) plastic food contact materials (FCMs).

  4. Improved cell activity on biodegradable photopolymer scaffolds using titanate nanotube coatings

    Energy Technology Data Exchange (ETDEWEB)

    Beke, S., E-mail: szabolcs.beke@iit.it [Nanophysics, Istituto Italiano di Tecnologia, Via Morego 30, 16163 Genova (Italy); Barenghi, R. [IEIIT, National Research Council (CNR), Via De Marini 6, 16149 Genova (Italy); Farkas, B.; Romano, I. [Nanophysics, Istituto Italiano di Tecnologia, Via Morego 30, 16163 Genova (Italy); Kőrösi, L. [Department of Biotechnology, Nanophage Therapy Center, Enviroinvest Corporation, Kertváros u. 2, H-7632 Pécs (Hungary); Scaglione, S. [IEIIT, National Research Council (CNR), Via De Marini 6, 16149 Genova (Italy); Brandi, F. [Nanophysics, Istituto Italiano di Tecnologia, Via Morego 30, 16163 Genova (Italy); Istituto Nazionale di Ottica, CNR, Via G. Moruzzi 1, 56124-Pisa (Italy)

    2014-11-01

    The development of bioactive materials is in the premise of tissue engineering. For several years, surface functionalization of scaffolds has been one of the most promising approaches to stimulate cellular activity and finally improve implant success. Herein, we describe the development of a bioactive composite scaffold composed of a biodegradable photopolymer scaffold and titanate nanotubes (TNTs). The biodegradable photopolymer scaffolds were fabricated by applying mask-projection excimer laser photocuring at 308 nm. TNTs were synthesized and then spin-coated on the porous scaffolds. Upon culturing fibroblast cells on scaffolds, we found that nanotubes coating affects cell viability and proliferation demonstrating that TNT coatings enhance cell growth on the scaffolds by further improving their surface topography. - Highlights: • Biodegradable scaffolds were produced by mask-assisted UV laser photocuring. • Titanate nanotube deposition was carried out without binding compounds or additives. • Titanate nanotube coatings enhanced cell viability and proliferation.

  5. The influence of nanocellulose coating on saffron quality during storage.

    Science.gov (United States)

    Jafari, Seid Mahdi; Bahrami, Iman; Dehnad, Danial; Shahidi, Seyyed Ahmad

    2018-02-01

    Since saffron is an added-value product, and the most expensive agricultural product, it is necessary to increase its shelf life, prevent its quality loss during storage, and maintain its organoleptic properties, enabling producers to export saffron with higher quality and better consumer acceptability. So, in this research, saffron samples were coated through applying different carbohydrate biopolymers: maltodextrin with DE=4 or DE=20 (MD4 and MD20) or their combination with nanocellulose fibres (MDC4 and MDC20). Finally, the experiments were carried out to measure rehydration ratio, water activity, crocin content, color values, and sensory properties of saffron samples coated by different materials. MDC4 resulted in the lowest rehydration ratio among coated samples since, first, lower DE degrees of biopolymer complexes decreased moisture adsorption and solubility of maltodextrin and second, crystalline nanocellulose fibres increased tortuous and bended pathways in materials and reduced penetration possibilities of water molecules. MDC4 was the most effective treatment in preventing crocin decrease. Indeed, film forming characteristic of maltodextrin with low hydrolysis degree and special structure of nanocellulose led to the maintenance of crocin bioactive ingredient. SEM observations revealed coating on saffron surfaces as a thin clear and brilliant layer which enhanced saffron acceptability for our panelists. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. The evaluation of integrity and elasticity of thermally sprayed ceramic coatings by ultrasonics

    Energy Technology Data Exchange (ETDEWEB)

    Kauppinen, P. [VTT Manufacturing Technology, Espoo (Finland). Materials and Structural Integrity

    1997-12-31

    Thermally sprayed ceramic coatings are widely used in industrial applications where the coated component is subject to, e.g. high thermal loads or mechanical wear. The mechanical properties of the coating are finally created in the coating process and the chemical composition of the powder used as raw material can only give some hints about the properties of the final coating. Several non-destructive testing techniques are available for the detection of defects in ceramic materials or for the evaluation of density and density variations. In addition to this, ultrasonic techniques can be used for quantitative evaluation of elastic properties of materials. This evaluation is based on the measurement of sound velocities of different wave modes in the material and is normally applied only to relatively simple-shaped specimens having parallel surfaces. Acoustic microscopy operating at very high (> 100 MHz) frequencies has been used to measure the sound velocities in homogeneous and thin coatings. With this type of equipment, reliable and accurate results have been achieved in laboratory measurements. A lot of development work has been carried out world-wide to develop the measurement techniques and acoustic lenses (transducers) used in acoustic microscopy. However, less attention has been paid on the development of techniques for industrial applications on-site. The present work was focused on the development of measurement techniques for industrial applications. A new type of large-aperture low-frequency transducer was designed and constructed for the measurement of sound velocities in thermally sprayed ceramic coatings. The major difference to the lenses used in acoustic microscopy is that in the new transducer no separate lens is needed for focusing the sound beam. The piezoelectric element in the new transducer is a plastic (PVDF)-film that can be shaped to create the required focus. The practical measurement of the sound velocity is based on a modification of the V

  7. Coating of the orthopaedic titanium alloys with sol-gel derived hydroxyapatite

    International Nuclear Information System (INIS)

    Milev, A.; Green, D.; Chai, C.S.; Ben-Nissan, B.

    1999-01-01

    Hydroxyapatite (HAp) is known to be both biocompatible and bioactive material, however, due to its poor mechanical properties and design limitations is not suitable for applying as a load bearing implant. This could be overcome by using appropriate metallic substrates covered with HAp, derived via different techniques. These coatings allow improved adhesion strength of the load bearing substrate to the bone, resulting in shorter healing periods as well as predictable behaviour of the implant for longer periods of time. There are different techniques of producing HAp appropriate for coating purposes. Due to the small particle size of the grains derived, sol-gel route is preferable where lower sintering temperatures are of primary importance. For better adhesion between substrate and hydroxyapatite coating, the surface of titanium substrate, in this study, was converted to titanium nitride and/or oxynitride. Sintering temperatures of 900 deg C have been used for producing crystalline HAp coatings. The control of sol-gel solutions and the analysis of the coatings were carried out using XRD, SEM and DTA techniques. Results obtained indicate high quality HAp coatings can be produced on titanium substrates especially with complex shapes that benefits over the other coating methods

  8. Pulsed electrodeposition for the synthesis of strontium-substituted calcium phosphate coatings with improved dissolution properties.

    Science.gov (United States)

    Drevet, Richard; Benhayoune, Hicham

    2013-10-01

    Strontium-substituted calcium phosphate coatings are synthesized by pulsed electrodeposition on titanium alloy (Ti6Al4V) substrates. Experimental conditions of the process are optimized in order to obtain a coating with a 5% atomic substitution of calcium by strontium which corresponds to the best observations on the osteoblast cells activity and on the osteoclast cells proliferation. The physical and chemical characterizations of the obtained coating are carried out by scanning electron microscopy associated to energy dispersive X-ray spectroscopy (EDXS) for X-ray microanalysis and the structural characterization of the coating is carried out by X-ray diffraction. The in vitro dissolution/precipitation properties of the coated substrates are investigated by immersion into Dulbecco's Modified Eagle Medium (DMEM) from 1h to 14 days. The calcium, phosphorus and strontium concentrations variations in the biological liquid are assessed by Induced Coupled Plasma - Atomic Emission Spectroscopy for each immersion time. The results show that under specific experimental conditions, the electrodeposition process is suitable to synthesize strontium-substituted calcium phosphate coatings. Moreover, the addition of hydrogen peroxide (H2O2) into the electrolytic solution used in the process allows us to observe a control of the strontium release during the immersion of the prosthetic materials into DMEM. © 2013.

  9. Method of coating the interior surface of hollow objects with a diffusion coating

    Science.gov (United States)

    Knowles, Shawn D.; Senor, David J.; Forbes, Steven V.; Johnson, Roger N.; Hollenberg, Glenn W.

    2005-03-15

    A method for forming a diffusion coating on the interior of surface of a hollow object wherein a filament, extending through a hollow object and adjacent to the interior surface of the object, is provided, with a coating material, in a vacuum. An electrical current is then applied to the filament to resistively heat the filament to a temperature sufficient to transfer the coating material from the filament to the interior surface of the object. The filament is electrically isolated from the object while the filament is being resistively heated. Preferably, the filament is provided as a tungsten filament or molybdenum filament. Preferably, the coating materials are selected from the group consisting of Ag, Al, As, Au, Ba, Be, Bi, Ca, Cd, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Ge, Hg, In, K, Li, Mg, Mn, Na, Ni P, Pb, Pd, Pr, S, Sb, Sc, Se, Si, Sn, Sr, Te, Tl, Y, Yb, Zn, and combinations thereof. The invention additionally allows for the formation of nitrides, hydrides, or carbides of all the possible coating materials, where such compounds exist, by providing a partial pressure of nitrogen, hydrogen, hydrocarbons, or combination thereof, within the vacuum.

  10. Characterisation of Ceramic-Coated 316LN Stainless Steel Exposed to High-Temperature Thermite Melt and Molten Sodium

    Science.gov (United States)

    Ravi Shankar, A.; Vetrivendan, E.; Shukla, Prabhat Kumar; Das, Sanjay Kumar; Hemanth Rao, E.; Murthy, S. S.; Lydia, G.; Nashine, B. K.; Mallika, C.; Selvaraj, P.; Kamachi Mudali, U.

    2017-11-01

    Currently, stainless steel grade 316LN is the material of construction widely used for core catcher of sodium-cooled fast reactors. Design philosophy for core catcher demands its capability to withstand corium loading from whole core melt accidents. Towards this, two ceramic coatings were investigated for its application as a layer of sacrificial material on the top of core catcher to enhance its capability. Plasma-sprayed thermal barrier layer of alumina and partially stabilised zirconia (PSZ) with an intermediate bond coat of NiCrAlY are selected as candidate material and deposited over 316LN SS substrates and were tested for their suitability as thermal barrier layer for core catcher. Coated specimens were exposed to high-temperature thermite melt to simulate impingement of molten corium. Sodium compatibility of alumina and PSZ coatings were also investigated by exposing samples to molten sodium at 400 °C for 500 h. The surface morphology of high-temperature thermite melt-exposed samples and sodium-exposed samples was examined using scanning electron microscope. Phase identification of the exposed samples was carried out by x-ray diffraction technique. Observation from sodium exposure tests indicated that alumina coating offers better protection compared to PSZ coating. However, PSZ coating provided better protection against high-temperature melt exposure, as confirmed during thermite melt exposure test.

  11. Magnetite nanoparticles coated with β-cyclodextrin functionalized-ionic liquid: Synthesis and its preliminary investigation as a new sensing material

    International Nuclear Information System (INIS)

    Sinniah, Subathra; Mohamad, Sharifah; Manan, Ninie S.A.

    2015-01-01

    Highlights: • A novel of β-cyclodextrin functionalized-ionic liquid coated with magnetite nanoparticles is prepared via co-precipitation method. • The architecture of the material is successfully characterized and confirmed that β-cyclodextrin-functionalized-ionic liquid, has been effectively coated onto surface of Fe 3 O 4 magnetite nanoparticles. • Vibration Sample Magnetometer analysis confirmed that the Fe 3 O 4 -β-CD-IL able to attain an excellent magnetic properties. • Preliminary electrochemical study shows that Fe 3 O 4 -β-CD-IL able to recognize Biphenol A. - Abstract: In this study, a novel surface of modified magnetite nanoparticles Fe 3 O 4 was coated with β-cyclodextrin-funclionalized ionic liquid (Fe 3 O 4 -β-CD-IL) via the co-precipitation method in alkaline salt medium. β-Cyclodextrin-functionalized-ionic liquid has been effectively coated onto the surface of Fe 3 O 4 magnetite nanoparticles. The instruments used to investigate the architecture are: Fourier Transform Infrared Spectroscopy, X-ray Powder Diffraction, Electron Microscope-Energy Dispersive X-Ray Spectrometry, Transmission Electron Microscope, Field Emission Scanning Electron Microscope, Vibrating Sample Magnetometer and Brunauer–Emmett–Teller isotherm. A Vibration Sample Magnetometer analysis verified that the Fe 3 O 4 -β-CD-IL attained excellent magnetic properties. The analysis of High Resolution Transmission Electron Microscope shows that the Fe 3 O 4 -β-CD-IL produced monodisperse particles with minimal aggregation. Moreover, electrochemical studies have revealed that this new material showed outstanding ability to recognize Bisphenol A with lower electrochemical potential at 0.5 V than other comparative materials, as well as a higher detection current. Thus, this material has promising potential as a new electrode material in sensor applications.

  12. Mechanically Invisible Polymer Coatings

    DEFF Research Database (Denmark)

    2014-01-01

    phase comprises particles, said particles comprising a filler material and an encapsulating coating of a second polymeric material, wherein the backbones of the first and second polymeric materials are the same. The composition may be used in electroactive polymers (EAPs) in order to obtain mechanically......The present invention relates to a composition comprising encapsulated particles in a polymeric material. The composition comprises a continuous phase and a discontinuous phase incorporated therein, wherein the continuous phase comprises a first polymeric material and wherein the discontinuous...... invisible polymer coatings....

  13. Electrochemical characterization of carbon coated bundle-type silicon nanorod for anode material in lithium ion secondary batteries

    International Nuclear Information System (INIS)

    Halim, Martin; Kim, Jung Sub; Choi, Jeong-Gil; Lee, Joong Kee

    2015-01-01

    Highlights: • Bundle-type silicon nanorods (BSNR) were synthesized by metal assisted chemical etching. • Novel bundle-type nanorods electrode showed self-relaxant characteristics. • The self-relaxant property was enhanced by increasing the silver concentration. • PAA binder enhanced the self-relaxant property of the silicon material. • Carbon coated BSNR (BSNR@C) has evidently provided better cycle performance. - Abstract: Nanostructured silicon synthesis by surface modification of commercial micro-powder silicon was investigated in order to reduce the maximum volume change over cycle. The surface of micro-powder silicon was modified using an Ag metal-assisted chemical etching technique to produce nanostructured material in the form of bundle-type silicon nanorods. The volume change of the electrode using the nanostructured silicon during cycle was investigated using an in-situ dilatometer. Our result shows that nanostructured silicon synthesized using this method showed a self-relaxant characteristic as an anode material for lithium ion battery application. Moreover, binder selection plays a role in enhancing self-relaxant properties during delithiation via strong hydrogen interaction on the surface of the silicon material. The nanostructured silicon was then coated with carbon from propylene gas and showed higher capacity retention with the use of polyacrylic acid (PAA) binder. While the nano-size of the pore diameter control may significantly affect the capacity fading of nanostructured silicon, it can be mitigated via carbon coating, probably due to the prevention of Li ion penetration into 10 nano-meter sized pores

  14. Electrochemical characterization of carbon coated bundle-type silicon nanorod for anode material in lithium ion secondary batteries

    Energy Technology Data Exchange (ETDEWEB)

    Halim, Martin [Center for Energy Convergence, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Energy and Environmental Engineering, Korea University of Science and Technology, Gwahangno, Yuseong-gu, Daejeon, 305-333 (Korea, Republic of); Kim, Jung Sub [Center for Energy Convergence, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Department of Material Science & Engineering, Korea University, Seoul 136-713 (Korea, Republic of); Choi, Jeong-Gil [Department of Chemical Engineering, Hannam University, 461-1 Junmin-dong, Yusung-gu, Taejon 305-811 (Korea, Republic of); Lee, Joong Kee, E-mail: leejk@kist.re.kr [Center for Energy Convergence, Korea Institute of Science and Technology, Hwarangno 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Energy and Environmental Engineering, Korea University of Science and Technology, Gwahangno, Yuseong-gu, Daejeon, 305-333 (Korea, Republic of)

    2015-04-15

    Highlights: • Bundle-type silicon nanorods (BSNR) were synthesized by metal assisted chemical etching. • Novel bundle-type nanorods electrode showed self-relaxant characteristics. • The self-relaxant property was enhanced by increasing the silver concentration. • PAA binder enhanced the self-relaxant property of the silicon material. • Carbon coated BSNR (BSNR@C) has evidently provided better cycle performance. - Abstract: Nanostructured silicon synthesis by surface modification of commercial micro-powder silicon was investigated in order to reduce the maximum volume change over cycle. The surface of micro-powder silicon was modified using an Ag metal-assisted chemical etching technique to produce nanostructured material in the form of bundle-type silicon nanorods. The volume change of the electrode using the nanostructured silicon during cycle was investigated using an in-situ dilatometer. Our result shows that nanostructured silicon synthesized using this method showed a self-relaxant characteristic as an anode material for lithium ion battery application. Moreover, binder selection plays a role in enhancing self-relaxant properties during delithiation via strong hydrogen interaction on the surface of the silicon material. The nanostructured silicon was then coated with carbon from propylene gas and showed higher capacity retention with the use of polyacrylic acid (PAA) binder. While the nano-size of the pore diameter control may significantly affect the capacity fading of nanostructured silicon, it can be mitigated via carbon coating, probably due to the prevention of Li ion penetration into 10 nano-meter sized pores.

  15. Simulation of the effects of coated material SEY property on output electron energy distribution and gain of microchannel plates

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Lin [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); Graduate School of Chinese Academy of Sciences (CAS), Beijing 100049 (China); Xi' an Jiaotong University, Xi' an 710049 (China); Wang, Xingchao [North Night Vision Technology (NNVT) Co., Ltd., Nanjing 210110 (China); Tian, Jinshou, E-mail: tianjs@opt.ac.cn [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); Collaborative Innovation Center of Extreme Optics, Shanxi University, Taiyuan 030006 (China); Liu, Chunliang [Xi' an Jiaotong University, Xi' an 710049 (China); Liu, Hulin [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); Chen, Ping [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); Graduate School of Chinese Academy of Sciences (CAS), Beijing 100049 (China); Wei, Yonglin; Sai, Xiaofeng [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); Sun, Jianning; Si, Shuguang [North Night Vision Technology (NNVT) Co., Ltd., Nanjing 210110 (China); Wang, Xing; Lu, Yu [Key Laboratory of Ultra-fast Photoelectric Diagnostics Technology, Xi' an Institute of Optics and Precision Mechanics (XIOPM), Chinese Academy of Sciences (CAS), Xi' an 710119 (China); and others

    2016-12-21

    To obtain a high spatial resolution of a image intensifier based on microchannel plate (MCP), the long tail in the exit energy distribution of the output electrons (EDOE) is undesirable. The existing solution is increasing the penetration depth of the MCP output electrode, which will result in a serious gain reduction. Coating the MCP output electrode with efficient secondary electron yield (SEY) materials is supposed to be an effective approach to suppress the unfavorable tail component in the EDOE without negative effects on the gain. In our work, a three-dimensional MCP single channel model is developed in CST STUDIO SUITE to systematically investigate the dependences of the EDOE and the gain on the SEY property of the coated material, based on the Finite Integral Technique and Monte Carlo method. The results show that besides the high SEY of the coated material, the low incident energy corresponding to the peak SEY is another essential element affecting the electron yield in the final stage of multiplication and suppressing the output energy spread.

  16. Thin coatings for heavy industry: Advanced coatings for pipes and valves

    Science.gov (United States)

    Vernhes, Luc

    Pipes and valves are pressure vessels that regulate the flow of materials (liquids, gases, and slurries) by controlling the passageways. To optimize processes, reduce costs, and comply with government regulations, original equipment manufacturers (OEMs) must maintain their products in state-of-the-art condition. The first valves were invented over 3,000 years ago to supply water to farms and cities. They were made with bronze alloys, providing good corrosion resistance and acceptable tribological performance. The industrial revolution drove manufacturers to develop new and improved tribological materials. In the 20th century, innovative alloys such as Monel copper-nickel and Stellite cobalt-chrome as well as hard chrome plating were introduced to better control tribological properties and maximize in-service life. Since then, new materials have been regularly introduced to extend the range of applications for valves. For example, Teflon fluoropolymers are used in corrosive chemical and petrochemical processes, the nickel-based superalloys Hastelloy and Inconel for petrochemical applications, and creep-resistant chromium-rich F91 steel for supercritical power plants. Recently, the valve industry has embraced the use of hard thermal sprayed coatings for the most demanding applications, and is investing heavily in research to develop the most suitable coatings for specific uses. There is increasing evidence that the optimal solution to erosive, corrosive, and fretting wear problems lies in the design and manufacture of multi-layer, graded, and/or nanostructured coatings and coating systems that combine controlled hardness with high elastic modulus, high toughness, and good adhesion. The overall objectives of this thesis were 1) to report on advances in the development of structurally controlled hard protective coatings with tailored mechanical, elastoplastic, and thermal properties; and 2) to describe enhanced wear-, erosion-, and corrosion-resistance and other

  17. Special training for drivers of vehicles carrying radioactive materials in Germany

    International Nuclear Information System (INIS)

    Ridder, K.

    1993-01-01

    In Germany drivers of vehicles carrying radioactive materials have to undergo special training since midyear 1991. Training is organized in a modular system, which means that the driver can customize his dangerous goods training programme by combining several modules. The contents of the training programme, its organization and supervision as well as the means for checking the successful completion of the programme can be seen from the slides. This paper will close with an outlook on the European development, considering the framework set by the regulations of the Economic Commission for Europe (ECE) and the European Community (EC). (J.P.N.)

  18. The effect of Co-Co3O4 coating on the electrochemical properties of Si as an anode material for Li ion battery

    International Nuclear Information System (INIS)

    Kang, Yong-Mook; Lee, Sang-Min; Sung, Min-Seok; Jeong, Goo-Jin; Kim, Joon-Sup; Kim, Sung-Soo

    2006-01-01

    In order to improve the electrochemical performance of Si as an anode material for Li ion secondary batteries, a biphasic layer composed of Co and Co 3 O 4 was coated on Si particles by sol-gel method. Compared to Si, Co-Co 3 O 4 coated Si showed the drastic improvement in several electrochemical properties, such as initial coulombic efficiency (55% → 88%), cyclic efficiency and cycle life. The comparison between Co-Co 3 O 4 coated Si and heat-treated Si without the coating let us know that the improvement of electrochemical properties only results from Co-Co 3 O 4 coating layer. Little changed cyclic properties (cyclic efficiency and cycle life) of Co-Co 3 O 4 coated Si even at a higher charge-discharge rate insinuated that Co-Co 3 O 4 coating layer plays a crucial role in maintaining the electronic contacts between particles and conducting parts. When trying to measure a thickness variation of the electrodes each containing Si and Co-Co 3 O 4 coated Si as active materials, it was notified that Co-Co 3 O 4 coating layer can accommodate the volume expansion of Si during Li + insertion, which has its original thickness almost recovered after Li + extraction

  19. Influence of gas detonation spraying conditions on the quality of Fe-Al intermetallic protective coatings

    Directory of Open Access Journals (Sweden)

    Senderowski C.

    2007-01-01

    Full Text Available The aim of this paper is to present generalized research results and analyses of the quality of coatings produced with self decomposing Fe-Al intermetallic powders deposited on 1045 steel in the gas detonation spraying (GDS. A number of GDS experiments has been carried out with significantly changed operational spraying parameters (the volume of the fuel gas, carrier gas, distance and the frequency of spraying which define the process energy level directly influencing the quality of the coating. On the basis of the initial results the choice of the process parameters has been made to obtain the most advantageous set of geometrical and physical-mechanical properties of the coating material and substrate. The quality of the coatings was considered by taking into account the grain morphology, chemical content, phase inhomogeneity, cohesive porosity, as well as adhesive porosity in the substrate coating joint. The coating roughness was also considered. It was found that all GDS coatings produced are built with lamellar splats which result from the GDS process transformed (changed plasticity and geometry powder particles forming the deposit. The result of the GDS spraying parameters optimization is the lack of signs of melting of the material (even in microareas while the geometry of the deposited grains is considerably changed. This phenomenon has been considered as a proof of high plasticity of the GDS formed Fe-Al intermetallic coatings.

  20. Wear studies on ZrO{sub 2}-filled PEEK as coating bearing materials for artificial cervical discs of Ti6Al4V

    Energy Technology Data Exchange (ETDEWEB)

    Song, Jian [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liu, Yuhong, E-mail: liuyuhong@tsinghua.edu.cn [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Liao, Zhenhua; Wang, Song [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China); Tyagi, Rajnesh [Department of Mechanical Engineering, Indian Institute of Technology (BHU) Varanasi, Varanasi 221005 (India); Liu, Weiqiang, E-mail: weiqliu@hotmail.com [State Key Laboratory of Tribology, Tsinghua University, Beijing 100084 (China); Biomechanics and Biotechnology Lab, Research Institute of Tsinghua University in Shenzhen, Shenzhen 518057 (China)

    2016-12-01

    Polyetheretherketone (PEEK) and its composite coatings are believed to be the potential candidates' bio-implant materials. However, these coatings have not yet been used on the surface of titanium-based orthopedics and joint products and very few investigations on the tribological characteristics could be found in the published literature till date. In this study, the wettabilities, composition and micro-hardness were characterized using contact angle measurement, scanning electron microscopy (SEM) and hardness tester. The tribological tests were conducted using a ball-on-disc contact pair under 25% newborn calf serum (NCS) lubricated condition. For comparison, bare Ti6Al4V was studied. The obtained results revealed that those PEEK/ZrO{sub 2} composite coatings could improve the tribological properties of Ti6Al4V significantly. Adhesive wear and mild abrasive wear might be the dominant wear and failure mechanisms for PEEK/ZrO{sub 2} composite coatings in NCS lubricated condition. After comprehensive evaluation in the present study, 5 wt.% ZrO{sub 2} nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. - Graphical abstract: Polyetheretherketone (PEEK) is a type of biomaterial which might be used in surface modification. In this study, the wettabilities, composition, hardness, friction and wear characteristics of PEEK/ZrO{sub 2} coatings were investigated, compared with bare Ti6Al4V sample. After comprehensive evaluation, 5 wt.% ZrO{sub 2} nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. - Highlights: • PEEK coating were filled by ZrO{sub 2} nanoparticles with different weight percentage. • The lubrication regime of all the tested samples are boundary lubrication. • Adhesive wear and mild abrasive

  1. FY 1990 report on the Material Committee; 1990 nendo zairyo iinkai hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1991-03-01

    The paper reported the FY 1990 activities of the Material Committee on the R and D of materials in coal liquefaction, coal gasification, coal utilization hydrogen production, etc. As to the development/assessment of new materials for plant use, the sulfuration corrosion resistance was confirmed of aluminum diffusion coated agent and aluminized materials. Further, in the measurement of hydrogen permeability of the test piece exposed for 500 hours to the sulfuration corrosion environment, a good hydrogen permeation control effect was confirmed of hot-dipped materials and SiC/TiC plasma CVD materials. As to the development of the control valve, etc., CVD coating of Ti (C, N) and sintering diamond indicated good erosion resistance in the high speed water slurry injection test. Further, in the high speed powder injection test, PVD coating of TiN and sintering diamond indicated good erosion resistance. As to the development of the coal utilization hydrogen production technology, the following were carried out: improvement of gasifier use materials, assessment of materials under the corrosive environment where coal slag exists, experimental study on the repair technology, etc. (NEDO)

  2. New chemical approach to obtain dense layer phosphate-based ionic conductor coating on negative electrode material surface: Synthesis way, outgassing and improvement of C-rate capability

    Energy Technology Data Exchange (ETDEWEB)

    Fleutot, Benoit, E-mail: benoit.fleutot@u-picardie.fr [Laboratoire de Réactivité et Chimie des Solides, Université de Picardie Jules Verne, CNRS UMR 7314, 33 rue Saint Leu, 80039 Amiens (France); Réseau sur le Stockage Electrochimique de l’Energie (RS2E), CNRS FR3459 (France); Davoisne, Carine; Gachot, Grégory; Cavalaglio, Sébastien; Grugeon, Sylvie; Viallet, Virginie [Laboratoire de Réactivité et Chimie des Solides, Université de Picardie Jules Verne, CNRS UMR 7314, 33 rue Saint Leu, 80039 Amiens (France); Réseau sur le Stockage Electrochimique de l’Energie (RS2E), CNRS FR3459 (France)

    2017-04-01

    Highlights: • Dense layer coating of based-phosphate ionic conductor obtained by spray-drying. • Influence of dense ionic conductor at the negative surface material on performances. • Impact of dense ionic conductor coating on outgassing phenomena. - Abstract: Li{sub 4}Ti{sub 5}O{sub 12} (LTO) based batteries have severe gassing behavior during charge/discharge and storage process, due to interfacial reactions between active material and electrolyte solution. In the same time, the electronic and ionic conductivity of pristine LTO is very poor and induces the use of nanoparticles which increase the outgassing phenomena. The coating of LTO particles could be a solution. For this the LTO spinel particles are modified with ionic conductor Li{sub 3}PO{sub 4} coating using a spray-drying method. For the first time a homogeneous thin dense layer phosphate based conductor is obtained without nanoparticles, as a thin film material. It is so possible to study the influence of ionic conductor deposited on the negative electrode material on performances by the controlled layer thickness. This coating was characterized by XRD, SEM, XPS and TEM. The electrochemical performance of Li{sub 3}PO{sub 4} coated Li{sub 4}Ti{sub 5}O{sub 12} is improved at high C-rate by the surface modification (improvement of 30 mAh g{sup −1} at 5 C-rate compared to pristine LTO for 5 nm of coating), inducing by a modification of surface energy. An optimum coating thickness was studied. This type of coating allows a significant decrease of outgassing phenomena due the conformal coating and opens the way to a great number of studies and new technologies.

  3. New chemical approach to obtain dense layer phosphate-based ionic conductor coating on negative electrode material surface: Synthesis way, outgassing and improvement of C-rate capability

    International Nuclear Information System (INIS)

    Fleutot, Benoit; Davoisne, Carine; Gachot, Grégory; Cavalaglio, Sébastien; Grugeon, Sylvie; Viallet, Virginie

    2017-01-01

    Highlights: • Dense layer coating of based-phosphate ionic conductor obtained by spray-drying. • Influence of dense ionic conductor at the negative surface material on performances. • Impact of dense ionic conductor coating on outgassing phenomena. - Abstract: Li_4Ti_5O_1_2 (LTO) based batteries have severe gassing behavior during charge/discharge and storage process, due to interfacial reactions between active material and electrolyte solution. In the same time, the electronic and ionic conductivity of pristine LTO is very poor and induces the use of nanoparticles which increase the outgassing phenomena. The coating of LTO particles could be a solution. For this the LTO spinel particles are modified with ionic conductor Li_3PO_4 coating using a spray-drying method. For the first time a homogeneous thin dense layer phosphate based conductor is obtained without nanoparticles, as a thin film material. It is so possible to study the influence of ionic conductor deposited on the negative electrode material on performances by the controlled layer thickness. This coating was characterized by XRD, SEM, XPS and TEM. The electrochemical performance of Li_3PO_4 coated Li_4Ti_5O_1_2 is improved at high C-rate by the surface modification (improvement of 30 mAh g"−"1 at 5 C-rate compared to pristine LTO for 5 nm of coating), inducing by a modification of surface energy. An optimum coating thickness was studied. This type of coating allows a significant decrease of outgassing phenomena due the conformal coating and opens the way to a great number of studies and new technologies.

  4. Carbon coated CoS_2 thermal battery electrode material with enhanced discharge performances and air stability

    International Nuclear Information System (INIS)

    Xie, Song; Deng, Yafeng; Mei, Jun; Yang, Zhaotang; Lau, Woon-Ming; Liu, Hao

    2017-01-01

    Graphical abstract: A novel carbon coated CoS_2 composite is prepared and investigated as a cathode material for thermal batteries. - Highlights: • A novel C@CoS_2 composite is successfully prepared by hydrothermal method. • The growth of CoS_2 in the glucose solution results in a smaller grain size. • The coating of carbon favors electron transfer and buffers polysulfides formation. • The in situ coated carbon layer effectively prevents the oxidation of CoS_2. • The C@CoS_2 composite shows competitive thermal stability and discharge property. - Abstract: Cobalt disulfide (CoS_2) is a promising thermal battery electrode material for its superior thermal stability and discharge performance. However, the low natural resource and poor air stability restrict its application in thermal battery fabrication. In this work, carbon coated CoS_2 composite was prepared by a facile one-pot hydrothermal method with glucose as carbon source. During the growth of CoS_2, the glucose molecules were in situ adsorbed and carbonized on the surface of the as-synthesized CoS_2, and the resultant carbon coating provided improved electrical conductivity and discharge performances to the composite. The thermal battery cell, which was fabricated with such a composite cathode and with a Li-Si anode, can output a capacity of 235.8 mAh g"−"1 and an energy density of 416.9 Wh kg"−"1 at a cut-off voltage of 1.7 V. This carbon coated CoS_2 composite also presented enhanced air stability. After being stored in dry air for 3 months, the composite can still provide a capacity of 232.4 mAh g"−"1 to 1.7 V, whereas the capacity of bare CoS_2 stored with the same condition dropped from 202.4 mAh g"−"1 to 189.7 mAh g"−"1.

  5. Electrochemical performance of Li-rich oxide composite material coated with Li0.75La0.42TiO3 ionic conductor

    International Nuclear Information System (INIS)

    Yang, Chun-Chen; Liao, Pin-Ci; Wu, Yi-Shiuan; Lue, Shingjiang Jessie

    2017-01-01

    Graphical abstract: Schematic diagram for Li-rich oxide (Li 1.2 Ni 0.2 Mn 0.60 O 2 ) coated with Li 0.75 La 0.42 TiO 3 (LLTO) solid ionic conductor. - Highlights: • Li 1.2 Ni 0.2 Mn 0.60 O 2 /C composite material was prepared by one-pot solid-state method. • 1D a-MnO 2 nanowires and microsphere hollow b-Ni(OH) 2 were prepared by a hydrothermal method. • 1 wt.%LLTO-coated composite showed the best performance among samples. • LLTO layer not only improves the ionic transport of Li-rich oxide material, but also prevent Li-rich material corrosion. - Abstract: Li-rich (spray-dried (SP)-Li 1.2 Ni 0.2 Mn 0.60 O 2 ) composite materials were prepared via two-step ball-mill and spray dry methods by using LiOH, α-MnO 2 , β-Ni(OH) 2 raw materials. Two raw materials of α-MnO 2 nanowires and microsphere β-Ni(OH) 2 were synthesized by a hydrothermal process. In addition, Li 0.75 La 0.42 TiO3 (LLTO) fast ionic conductor was coated on SP-Li 1.2 Ni 0.2 Mn 0.60 O 2 composite via a sol–gel method. The properties of the LLTO-coated SP-Li 1.2 Ni 0.2 Mn 0.60 O 2 composites were determined by X-ray diffraction, scanning electron microscopy, micro-Raman, XPS, and the AC impedance method. The discharge capacities of 1 wt.%-LLTO-coated SP-Li 1.2 Ni 0.2 Mn 0.60 O 2 composites were 256, 250, 231, 200, 158, and 114 mAh g −1 at rates of 0.1, 0.2, 0.5, 1, 3, and 5C, respectively, in the voltage range 2.0–4.8 V. The 1 wt.%-LLTO-coated Li-rich oxide composite showed the discharge capacities of up to 256 mAh g −1 in the first cycle at 0.1C. After 30 cycles, the discharge capacity of 244 mAh g −1 was obtained, which showed the capacity retention of 95.4%.

  6. Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

  7. Cool colored coating and phase change materials as complementary cooling strategies for building cooling load reduction in tropics

    International Nuclear Information System (INIS)

    Lei, Jiawei; Kumarasamy, Karthikeyan; Zingre, Kishor T.; Yang, Jinglei; Wan, Man Pun; Yang, En-Hua

    2017-01-01

    Highlights: • Cool colored coating and PCM are two complementary passive cooling strategies. • A PCM cool colored coating system is developed. • The coating reduces cooling energy by 8.5% and is effective yearly in tropical Singapore. - Abstract: Cool colored coating and phase change materials (PCM) are two passive cooling strategies often used separately in many studies and applications. This paper investigated the integration of cool colored coating and PCM for building cooling through experimental and numerical studies. Results showed that cool colored coating and PCM are two complementary passive cooling strategies that could be used concurrently in tropical climate where cool colored coating in the form of paint serves as the “first protection” to reflect solar radiation and a thin layer of PCM forms the “second protection” to absorb the conductive heat that cannot be handled by cool paint. Unlike other climate zones where PCM is only seasonally effective and cool paint is only beneficial during summer, the application of the proposed PCM cool colored coating in building envelope could be effective throughout the entire year with a monthly cooling energy saving ranging from 5 to 12% due to the uniform climatic condition all year round in tropical Singapore.

  8. Mechanical loss in tantala/silica dielectric mirror coatings

    International Nuclear Information System (INIS)

    Penn, Steven D; Sneddon, Peter H; Armandula, Helena; Betzwieser, Joseph C; Cagnoli, Gianpietro; Camp, Jordan; Crooks, D R M; Fejer, Martin M; Gretarsson, Andri M; Harry, Gregory M; Hough, Jim; Kittelberger, Scott E; Mortonson, Michael J; Route, Roger; Rowan, Sheila; Vassiliou, Christophoros C

    2003-01-01

    Current interferometric gravitational wave detectors use test masses with mirror coatings formed from multiple layers of dielectric materials, most commonly alternating layers of SiO 2 (silica) and Ta 2 O 5 (tantala). However, mechanical loss in the Ta 2 O 5 /SiO 2 coatings may limit the design sensitivity for advanced detectors. We have investigated sources of mechanical loss in the Ta 2 O 5 /SiO 2 coatings, including loss associated with the coating-substrate interface, with the coating-layer interfaces and with the coating materials. Our results indicate that the loss is associated with the coating materials and that the loss of Ta 2 O 5 is substantially larger than that of SiO 2

  9. Polyaniline coated Fe3O4 hollow nanospheres as anode materials for lithium ion batteries

    DEFF Research Database (Denmark)

    Wang, Xiaoliang; Liu, Yanguo; Han, Hongyan

    2017-01-01

    Polyaniline (PANI) coated Fe3O4 hollow nanospheres (h-Fe3O4@ PANI) have been successfully synthesized and investigated as anode materials for lithium ion batteries (LIBs). The structure and composition analyses have been performed by employing X-ray diffraction (XRD), scanning electron microscopy...

  10. Tribology of polymeric nanocomposites friction and wear of bulk materials and coatings

    CERN Document Server

    Friedrich, Klaus

    2013-01-01

    Tribology of Polymeric Nanocomposites provides a comprehensive description of polymeric nanocomposites, both as bulk materials and as thin surface coatings, and provides rare, focused coverage of their tribological behavior and potential use in tribological applications. Providing engineers and designers with the preparation techniques, friction and wear mechanisms, property information and evaluation methodology needed to select the right polymeric nanocomposites for the job, this unique book also includes valuable real-world examples of polymeric nanocomposites in a

  11. A novel blister test to evaluate the interface strength between nickel coating and low carbon steel substrate

    International Nuclear Information System (INIS)

    Xiao, L.H.; Su, Xu Ping.; Wang, J.H.; Zhou, Y.C.

    2009-01-01

    A novel blister test theory model was developed based on the bending theory of beams for assessing the interface strength of the nickel coating/low carbon steel substrate material system. The strain energy of the debonded nickel coating was calculated analytically and by finite element analysis, respectively. The analytic solutions agree well with the FE calculation results. Some blister tests were carried out on the WII-5 Computer Controlled Material Mechanical Properties Testing Machine, using four nickel-coated specimens type-A, -B, -C and -D which were electrodeposited on low carbon steel substrate. Here, types A, B, C and D correspond to the nickel coating thickness of 5 μm, 10 μm, 15μm and 25μm, respectively. The interface strength, evaluated by this blister test method, is 196.86 J/m 2 and 269.40 J/m 2 for type-C and -D specimens, respectively. However the tests demonstrate that the type-A and -B specimens were cut through by the spindle and no delaminations between the coating and the substrate could be found

  12. Magnetite nanoparticles coated with β-cyclodextrin functionalized-ionic liquid: Synthesis and its preliminary investigation as a new sensing material

    Energy Technology Data Exchange (ETDEWEB)

    Sinniah, Subathra; Mohamad, Sharifah; Manan, Ninie S.A., E-mail: niniemanan@um.edu.my

    2015-12-01

    Highlights: • A novel of β-cyclodextrin functionalized-ionic liquid coated with magnetite nanoparticles is prepared via co-precipitation method. • The architecture of the material is successfully characterized and confirmed that β-cyclodextrin-functionalized-ionic liquid, has been effectively coated onto surface of Fe{sub 3}O{sub 4} magnetite nanoparticles. • Vibration Sample Magnetometer analysis confirmed that the Fe{sub 3}O{sub 4}-β-CD-IL able to attain an excellent magnetic properties. • Preliminary electrochemical study shows that Fe{sub 3}O{sub 4}-β-CD-IL able to recognize Biphenol A. - Abstract: In this study, a novel surface of modified magnetite nanoparticles Fe{sub 3}O{sub 4} was coated with β-cyclodextrin-funclionalized ionic liquid (Fe{sub 3}O{sub 4}-β-CD-IL) via the co-precipitation method in alkaline salt medium. β-Cyclodextrin-functionalized-ionic liquid has been effectively coated onto the surface of Fe{sub 3}O{sub 4} magnetite nanoparticles. The instruments used to investigate the architecture are: Fourier Transform Infrared Spectroscopy, X-ray Powder Diffraction, Electron Microscope-Energy Dispersive X-Ray Spectrometry, Transmission Electron Microscope, Field Emission Scanning Electron Microscope, Vibrating Sample Magnetometer and Brunauer–Emmett–Teller isotherm. A Vibration Sample Magnetometer analysis verified that the Fe{sub 3}O{sub 4}-β-CD-IL attained excellent magnetic properties. The analysis of High Resolution Transmission Electron Microscope shows that the Fe{sub 3}O{sub 4}-β-CD-IL produced monodisperse particles with minimal aggregation. Moreover, electrochemical studies have revealed that this new material showed outstanding ability to recognize Bisphenol A with lower electrochemical potential at 0.5 V than other comparative materials, as well as a higher detection current. Thus, this material has promising potential as a new electrode material in sensor applications.

  13. Functional coatings: the sol-gel approach

    International Nuclear Information System (INIS)

    Belleville, Ph.

    2010-01-01

    CEA's sol-gel laboratory is specialized in the development of innovative sol-gel optical coatings and has extended its application field to membrane materials and coatings for energy conversion, to electric coatings for microelectronics devices and to thin films for gas sensing. This article describes, by way of examples, the laboratory's research on sol-gel functional coatings, including nano-material synthesis, organic-inorganic hybrid-based solution preparation as well as deposition process development and prototyping. (author)

  14. Experimental patch testing with chromium-coated materials

    DEFF Research Database (Denmark)

    Bregnbak, David; Thyssen, Jacob P; Jellesen, Morten Stendahl

    2017-01-01

    Chromium coatings on metal alloys can be decorative, and prevent corrosion and metal ion release. We recently showed that handling of a chromium-containing disc resulted in chromium deposition on the skin. To examine patch test reactivity to chromium-coated discs. We included 15 patients: 10...... chromium-allergic patients, and 5 patients without chromium allergy. All were patch tested with potassium dichromate, cobalt chloride, nickel sulfate, and nine different metallic discs. The chromium-allergic patients were also patch tested with serial dilutions of potassium dichromate. Positive...

  15. The structure and the photocatalytic activity of titania based nanotube and nanofiber coatings

    Energy Technology Data Exchange (ETDEWEB)

    Radtke, A., E-mail: aradtke@umk.pl [Faculty of Chemistry, Nicolaus Copernicus University, ul. Gagarina 7, 87-100 Toruń (Poland); Piszczek, P.; Topolski, A.; Lewandowska, Ż. [Faculty of Chemistry, Nicolaus Copernicus University, ul. Gagarina 7, 87-100 Toruń (Poland); Talik, E. [A. Chełkowski Institute of Physics, University of Silesia, ul. Uniwersytecka 4, 40-007 Katowice (Poland); Andersen, I. Hald; Nielsen, L. Pleth [Tribology Centre, Danish Technological Institute, Kongsvang Allé 29, 8000 Aarhus C (Denmark); Heikkilä, M.; Leskelä, M. [Centre of Excellence, Laboratory of Inorganic Chemistry, Chemistry Department, Faculty of Science, University of Helsinki, A.I. Virtasen aukio 1, FI-00014 (Finland)

    2016-04-15

    Graphical abstract: - Highlights: • The photoactivity of TNT and TNF has been quantified by two different methods. • The influence of the TNT and TNF structure on their photoactivity was studied. • The photoactivity comparison of TNT and TNF was carried out. • TNF coatings show higher photoactivity in comparison to TNT. - Abstract: The photocatalytic activity of TiO{sub 2} based nanotube (TNT) and nanofiber (TNF) coatings has been investigated, in correlation to their structure, morphology, specific surface area, acidity and the amount of surface H{sub 2}O molecules and −OH groups. Characterization of these materials was carried out using grazing incidence X-ray diffraction (GIXRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), Raman spectroscopy, and diffuse reflectance infrared Fourier transform spectroscopy (DRIFT). The photocatalytic activity has been quantified by two different methods, based on the photodegradation of methylene blue (the pattern of water-soluble organic pollutant) and acetone (the pattern of volatile organic pollutant), respectively. Results of our investigations revealed that TNF coatings were significantly more active in case of both photodegradation processes in air and water, as compared to TNT, even if the specific surface area of TNF films was smaller than the adequate surface area of TNT. The microstructure of produced materials, the amount of adsorbed −OH groups and H{sub 2}O molecules located on the surface of materials, and the acidity of the surface, were the main factors which affect their photoactivity. Photocatalytic properties of tubular and porous TiO{sub 2}-based materials are the resultant of the compilation of individual factors impact and any of them cannot be neglected.

  16. The structure and the photocatalytic activity of titania based nanotube and nanofiber coatings

    International Nuclear Information System (INIS)

    Radtke, A.; Piszczek, P.; Topolski, A.; Lewandowska, Ż.; Talik, E.; Andersen, I. Hald; Nielsen, L. Pleth; Heikkilä, M.; Leskelä, M.

    2016-01-01

    Graphical abstract: - Highlights: • The photoactivity of TNT and TNF has been quantified by two different methods. • The influence of the TNT and TNF structure on their photoactivity was studied. • The photoactivity comparison of TNT and TNF was carried out. • TNF coatings show higher photoactivity in comparison to TNT. - Abstract: The photocatalytic activity of TiO_2 based nanotube (TNT) and nanofiber (TNF) coatings has been investigated, in correlation to their structure, morphology, specific surface area, acidity and the amount of surface H_2O molecules and −OH groups. Characterization of these materials was carried out using grazing incidence X-ray diffraction (GIXRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), Raman spectroscopy, and diffuse reflectance infrared Fourier transform spectroscopy (DRIFT). The photocatalytic activity has been quantified by two different methods, based on the photodegradation of methylene blue (the pattern of water-soluble organic pollutant) and acetone (the pattern of volatile organic pollutant), respectively. Results of our investigations revealed that TNF coatings were significantly more active in case of both photodegradation processes in air and water, as compared to TNT, even if the specific surface area of TNF films was smaller than the adequate surface area of TNT. The microstructure of produced materials, the amount of adsorbed −OH groups and H_2O molecules located on the surface of materials, and the acidity of the surface, were the main factors which affect their photoactivity. Photocatalytic properties of tubular and porous TiO_2-based materials are the resultant of the compilation of individual factors impact and any of them cannot be neglected.

  17. Fabrication of tubed functionally graded material by slurry dipping process. Thickness control of dip-coated layer

    International Nuclear Information System (INIS)

    Watanabe, Ryuzo

    1997-03-01

    In order to obtain long life fuel cladding tubes for the fast breeder reactor, the concept of functionally graded material was applied for the material combination of Molybdenum/stainless steel/Titanium, in which Titanium and Molybdenum were placed at the inner and outer sides, respectively. Slurry dipping method was employed because of its capability of shape forming and microstructural control. We have hitherto reported the design criteria for the graded layers, preparation of the slurry, and microstructural control of the dip-coated layers. In the present report, the thickness control of the dip-coated layer is described in detail. The thickness of the dip-coated layer depends primarily on the viscosity of the slurry. Nevertheless, for the stable dispersion of the powder in the slurry, which dominates the microstructural homogeneity, an optimum viscosity value is present for the individual slurries. With stable slurries of Ti, Mo, stainless steel powders and their mixtures, the thicknesses of dip-coated layers were controlled in dependence of their viscosities and yield values. For Ti and stainless steel powders and their mixture a PAANa was used as a dispersing agent. A NaHMP was found to be effective for the dispersion of Mo powder and Mo/stainless steel powder mixture. For all slurries tested in the present investigation PVA addition was helpful for the viscosity control. Dip-coating maps have been drawn for the stabilization of the slurries and for the formation of films with a sufficient strength for further manipulation for the slurries with low viscosity (∼10 mPa s). The final film thickness for the low-viscosity slurry with the optimum condition was about 200 μm. The slurries with high viscosities of several hundreds mPa s had a good stability and the yield value was easy to be controlled. The film thickness was able to be adjusted in the size range between several tens and several hundreds μm. The final thickness of the graded layer was determined

  18. Effects of Bond Coating on NiCrBSi-Mo Composite Functional Coating Properties in Plasma Spraying NiCrBSi-Mo/Ni Coating

    OpenAIRE

    DU Ji-yu; LI Fang-yi; LU Hai-yang; SHANG Jian-tong; LI Zhen

    2017-01-01

    Nickel-based bond coating and composite functional coating were sprayed on leaf blade steel material FV520B successively by using air plasma spraying system. NiCrBSi-Mo powder deposition rate, coating porosity, bonding strength and surface hardness were tested. The results indicate that, for the NiCrBSi-Mo/Ni coating, bond coating with 180-220μm thickness can improve NiCrBSi-Mo powder deposition rate while the surface coating with lower porosity, higher bonding strength and high hardness is p...

  19. Hybrid Thin Film Organosilica Sol-Gel Coatings To Support Neuronal Growth and Limit Astrocyte Growth.

    Science.gov (United States)

    Capeletti, Larissa Brentano; Cardoso, Mateus Borba; Dos Santos, João Henrique Zimnoch; He, Wei

    2016-10-07

    Thin films of silica prepared by a sol-gel process are becoming a feasible coating option for surface modification of implantable neural sensors without imposing adverse effects on the devices' electrical properties. In order to advance the application of such silica-based coatings in the context of neural interfacing, the characteristics of silica sol-gel are further tailored to gain active control of interactions between cells and the coating materials. By incorporating various readily available organotrialkoxysilanes carrying distinct organic functional groups during the sol-gel process, a library of hybrid organosilica coatings is developed and investigated. In vitro neural cultures using PC12 cells and primary cortical neurons both reveal that, among these different types of hybrid organosilica, the introduction of aminopropyl groups drastically transforms the silica into robust neural permissive substrate, supporting neuron adhesion and neurite outgrowth. Moreover, when this organosilica is cultured with astrocytes, a key type of glial cells responsible for glial scar response toward neural implants, such cell growth promoting effect is not observed. These findings highlight the potential of organo-group-bearing silica sol-gel to function as advanced coating materials to selectively modulate cell response and promote neural integration with implantable sensing devices.

  20. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    Directory of Open Access Journals (Sweden)

    Shoji Hayashi

    Full Text Available Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal.

  1. Prediction of the properties of PVD/CVD coatings with the use of FEM analysis

    Science.gov (United States)

    Śliwa, Agata; Mikuła, Jarosław; Gołombek, Klaudiusz; Tański, Tomasz; Kwaśny, Waldemar; Bonek, Mirosław; Brytan, Zbigniew

    2016-12-01

    The aim of this paper is to present the results of the prediction of the properties of PVD/CVD coatings with the use of finite element method (FEM) analysis. The possibility of employing the FEM in the evaluation of stress distribution in multilayer Ti/Ti(C,N)/CrN, Ti/Ti(C,N)/(Ti,Al)N, Ti/(Ti,Si)N/(Ti,Si)N, and Ti/DLC/DLC coatings by taking into account their deposition conditions on magnesium alloys has been discussed in the paper. The difference in internal stresses in the zone between the coating and the substrate is caused by, first of all, the difference between the mechanical and thermal properties of the substrate and the coating, and also by the structural changes that occur in these materials during the fabrication process, especially during the cooling process following PVD and CVD treatment. The experimental values of stresses were determined based on X-ray diffraction patterns that correspond to the modelled values, which in turn can be used to confirm the correctness of the accepted mathematical model for testing the problem. An FEM model was established for the purpose of building a computer simulation of the internal stresses in the coatings. The accuracy of the FEM model was verified by comparing the results of the computer simulation of the stresses with experimental results. A computer simulation of the stresses was carried out in the ANSYS environment using the FEM method. Structure observations, chemical composition measurements, and mechanical property characterisations of the investigated materials has been carried out to give a background for the discussion of the results that were recorded during the modelling process.

  2. Improvement of the titanium implant biological properties by coating with poly (ε-caprolactone)-based hybrid nanocomposites synthesized via sol-gel

    Energy Technology Data Exchange (ETDEWEB)

    Catauro, Michelina; Bollino, Flavia; Papale, Ferdinando [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 21, 81031 Aversa (Italy)

    2016-05-18

    When bioactive coatings are applied to medical implants by means of sol-gel dip coating technique, the biological proprieties of the implant surface can be modified to match the properties of the surrounding tissues. In this study organo-inorganic nanocomposites materials were synthesized via sol-gel. They consisted of an inorganic zirconium-based and silica-based matrix, in which a biodegradable polymer (the poly-ε-caprolactone, PCL) was incorporated in different weight percentages. The synthesized materials, in sol phase, were used to dip-coat a substrate of commercially pure titanium grade 4 (CP Ti gr. 4) in order to improve its biological properties. A microstructural analysis of the obtained films was carried out by scanning electron microscopy (SEM) and attenuated total reflectance (ATR) Fourier transform infrared spectroscopy (FT-IR). Biological proprieties of the coated substrates were investigated by means of in vitro tests.

  3. Effect of Water-Glass Coating on HA and HA-TCP Samples for MSCs Adhesion, Proliferation, and Differentiation

    Directory of Open Access Journals (Sweden)

    Indu Bajpai

    2016-01-01

    Full Text Available Ca-P and silicon based materials have become very popular as bone tissue engineering materials. In this study, water-glass (also known as sodium silicate glass was coated on sintered hydroxyapatite (HA and HA-TCP (TCP stands for tricalcium phosphate samples and subsequently heat-treated at 600°C for 2 hrs. X-rays diffraction showed the presence of β- and α-TCP phases along with HA in the HA-TCP samples. Samples without coating, with water-glass coating, and heat-treated after water-glass coating were used to observe the adhesion and proliferation response of bone marrow derived-mesenchymal stem cells (MSCs. Cell culture was carried out for 4 hrs, 1 day, and 7 days. Interestingly, all samples showed similar response for cell adhesion and proliferation up to 7-day culture but fibronectin, E-cadherin, and osteogenic differentiation related genes (osteocalcin and osteopontin were significantly induced in heat-treated water-glass coated HA-TCP samples. A water-glass coating on Ca-P samples was not found to influence the cell proliferation response significantly but activated some extracellular matrix genes and induced osteogenic differentiation in the MSCs.

  4. Tribological properties of coating films for core structure of HTGR

    International Nuclear Information System (INIS)

    Ozawa, Kenji; Kikuchi, Akiyoshi; Kawakami, Haruo

    1985-01-01

    The tribological properties of the various coating films used for the in-core structures of a high temperature gas-cooled experimental reactor were examined. When the explosion sprayed films of chrome carbide were applied for preventing galling in core restraining mechanism, the hardness of substrate materials exerted influence on the strength of the coating films. Also the effect of the surface roughness of the plasma sprayed films of zirconia on the sliding characteristics of the zirconia films and PGX graphite used for support plates was clarified. The coefficient of friction and the dependence of the amount of wear on surface pressure of these materials were examined. These results have been effectively utilized for the design of the test bodies of HENDEL-T2. In helium atmosphere, oxide film is hard to be formed on metal surface, especially on the contact surface of metals exposed to high temperature, there is the possibility to cause adhesion due to mutual diffusion and galling in sliding. As the means to prevent those, ceramic coating has been attempted. Sliding test, high pressure joining test, thermal cycle test and corrosion test in helium were carried out to evaluate the properties. (Koko, I.)

  5. New coating material for producing virgin coconut oil (VCO microcapsules

    Directory of Open Access Journals (Sweden)

    Amin, Z.A.

    2017-01-01

    Full Text Available The aim of this work was to investigate the microencapsulation efficiency (MEE of different grades of broken rice (RB and breadfruit (BB-based maltodextrin as a coating material, using virgin coconut oil (VCO as a model system. The VCO was generally found to be well microencapsulated using BB, RB or commercial (COM maltodextrin at a core/wall material ratio of 1:3. In comparison to a different dextrose equivalent (DE group, both RB and BB maltodextrins with DE values of 10-14 showed higher MEE values (84.81-94.39% than maltodextrins with DE value of 15-19 (78.23-79.65%. Low DE value maltodextrins were shown higher glass transition temperatures than high DE value maltodextrins under the same moisture content. Both RB and BB maltodextrins were found to be compatible with COM maltodextrin as shown in the microstructure appearance when viewed with a scanning electron microscope (SEM.

  6. Advanced Marine Coatings for Naval Vessels - Phase 1. Antifouling and Fouling Release Coatings

    National Research Council Canada - National Science Library

    McCarthy, Gregory

    2003-01-01

    ... in combinatorial materials chemistry high-throughput discovery and evaluation methodology. The protective coatings application being addressed is environmentally compliant antifouling and fouling release coating for Navy ships...

  7. Obtaining hydroxyapatite coatings on titanium by the biomimetic method

    International Nuclear Information System (INIS)

    Paz, A.; Martin, Y.; Pazos, L. M.; Parodi, M. B.; Ybarra, G. O.; Gonzalez, J. E.

    2011-01-01

    In this work, a study about the deposition of hydroxyapatite on a titanium substrate employing the biomimetic method is presented. A solution with high content of calcium and phosphorus (SCS) was used. In addition, activation of titanium with hydrogen peroxide and hydrochloric acid and a subsequent heat treatment was performed. The characterization of materials used and the coating obtained was carried out by Infrared Spectroscopy (FT-IR), X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectroscopy (EDX). As a result of the activation processes a hydrated titanium oxide was formed. On the active surface, a coating of hydroxyapatite was obtained after a period of 24 h, which has a thickness of about 2-4 μm. (Author) 21 refs.

  8. Development of form stable Poly(methyl methacrylate) (PMMA) coated thermal phase change material for solar water heater applications

    Science.gov (United States)

    Munusamy, Y.; Shanmugam, S.; Shi-Ying, Kee

    2018-04-01

    Phase change material (PCM) is one of the most popular and widely used thermal energy storage material in solar water heater because it able to absorb and release a large amount of latent heat during a phase change process over a narrow temperature range. However the practical application of PCM is limited by two major issues; 1) leakage which leads to material loss and corrosion of tank and 2) large volume change during phase change process which cause pressure build up in the tank. In this work, form-stable PCM was prepared by coating myristic acid with Poly(methyl methacrylate) (PMMA) to prevent leakage of PCM. PMMA was mixed with different weight percentage (0.1, 0.2, 0.3, 0.4 and 0.5 wt%) of dicumyl peroxide (DCP). The purpose of adding DCP to PMMA is to crosslink the polymer and to increase the mechanical strength of PMMA to hold the myristic acid content inside the coating during the phase change process. Leakage test results showed that PMMA mixed with 0.1% DCP exhibit 0% leakage. This result is further supported by Field Emission Scanning Electron Microscopy (FESEM) images and Fourier transform infrared spectroscopy (FTIR) analysis results, where a compact and uniform coating without cracks were formed for PCM coated with PMMA with 0.1% DCP. Differential scanning calorimetry (DSC) results shows that the melting point of form-stable PCM is 55°C, freezing point is 50°C, the latent heat of melting and freezing is 67.59 J/g.

  9. Development of a Repeatable Protocol to Uniformly Coat Internal Complex Geometries of Fine Featured 3D Printed Objects with Ceramic Material, including Determination of Viscosity Limits to Properly Coat Certain Pore Sizes

    Energy Technology Data Exchange (ETDEWEB)

    Rogers, A. [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2017-05-18

    HEPA filters are commonly used in air filtration systems ranging in application from simple home systems to the more advanced networks used in research and development. Currently, these filters are most often composed of glass fibers with diameter on the order of one micron with polymer binders. These fibers, as well as the polymers used, are known to be fragile and can degrade or become extremely brittle with heat, severely limiting their use in high temperature applications. Ceramics are one promising alternative and can enhance the filtration capabilities compared to the current technology. Because ceramic materials are more thermally resistant and chemically stable, there is great interest in developing a repeatable protocol to uniformly coat fine featured polymer objects with ceramic material for use as a filter. The purpose of this experiment is to determine viscosity limits that are able to properly coat certain pore sizes in 3D printed objects, and additionally to characterize the coatings themselves. Latex paint was used as a surrogate because it is specifically designed to produce uniform coatings.

  10. A Field Performance Evaluation Scheme for Microwave-Absorbing Material Coatings

    Directory of Open Access Journals (Sweden)

    Shaopeng Guan

    2017-03-01

    Full Text Available Performance evaluation is an important aspect in the study of microwave-absorbing material coatings. The reflectivity of the incident wave is usually taken as the performance indicator. There have been various methods to directly or indirectly measure the reflectivity, but existing methods are mostly cumbersome and require a strict testing environment. What is more, they cannot be applied to field measurement. In this paper, we propose a scheme to achieve field performance evaluation of microwave-absorbing materials, which adopts a small H-plane sectoral horn antenna as the testing probe and a small microwave reflectometer as the indicator. When the size of the H-plane sectoral horn antenna is specially designed, the field distribution at the antenna aperture can be approximated as a plane wave similar to the far field of the microwave emitted by a radar unit. Therefore, the reflectivity can be obtained by a near-field measurement. We conducted experiments on a kind of ferrite-based microwave-absorbing material at X band (8.2–12.4 GHz to validate the scheme. The experimental results show that the reflectivity is in agreement with the reference data measured by the conventional method as a whole.

  11. Melt Drawing/Coating of Oxide Fibers for Composite Materials Applications

    National Research Council Canada - National Science Library

    Weber, J

    1996-01-01

    .... Fiber coatings were formed by pulsed excimer laser ablation. Push-out tests on coated fibers imbedded in a ceramic matrix gave small values of the debonding shear strength, tau d 25 MPa, for fibers coated with 2 MgO-SiO2 (enstatite...

  12. Grip force and heart rate responses to manual carrying tasks: effects of material, weight, and base area of the container.

    Science.gov (United States)

    Lee, Tzu-Hsien; Tseng, Chia-Yun

    2014-01-01

    This study recruited 16 industrial workers to examine the effects of material, weight, and base area of container on reduction of grip force (ΔGF) and heart rate for a 100-m manual carrying task. This study examined 2 carrying materials (iron and water), 4 carrying weights (4.4, 8.9, 13.3, 17.8 kg), and 2 base areas of container (24 × 24 cm, 35 × 24 cm). This study showed that carrying water significantly increased ΔGF and heart rate as compared with carrying iron. Also, ΔGF and heart rate significantly increased with carrying weight and base area of container. The effects of base area of container on ΔGF and heart rate were greater in carrying water condition than in carrying iron condition. The maximum dynamic effect of water on ΔGF and heart rate occurred when water occupied ~60%-80% of full volume of the container.

  13. Wear of tin coating and Al-Si alloy substrate against carburized steel under mixed lubrication

    Science.gov (United States)

    Wang, Q.; Cheng, H. S.; Fine, M. E.

    1994-04-01

    Tin coatings on Al-Si alloys are widely used in the automotive industries. The soft tin coating and the harder substrate alloy form a tribological system with the advantages of low friction and reasonably high load-bearing capacity. Wear tests of tin coated Al-Si Z332 alloy in conformal contact against carburized 1016 steel have been carried out under mixed lubrications with SAE 10W30 oil to study the wear mechanisms. Two major wear mechanisms, uniform wear of the tin coating due to micro-plowing and spall pitting related to the substrate are found to contribute to the bearing material loss when the fluid lubrication film is relatively thick (Lambda about 1.6). Under conditions of thinner films (Lambda approximately = 0.8), some local coating debonding occurs. The pitting and local coating debounding are closely related to fracture in the substrate. The bonding between silicon and tin seems to be weaker than between aluminum and tin. During wear, oxidation occurs.

  14. Materials for coatings against erosion, fretting, and high-temperature oxidation

    International Nuclear Information System (INIS)

    Feller, H.G.; Wienstroth, U.; Balke, C.

    1990-01-01

    This paper investigates the applicability of Co-Cr-W alloys (CoCr29W29, CoCr29W9Y1, CoCr29W9Fe3Y1, CoCr29W9Y1Al1) as coating materials for the substrates MA 6000 and MA 754. Their properties are compared with those of Amperit 410, which is the alloy NiCo23Cr17Al12.5Y0.5. Their isothermal oxidation behaviour at temperatures up to 1000deg C is found to be better for the most part than that of the commercially available Amperit 410. Furthermore, the oxide shows distinctly better adhesion, so that better results concerning resistance to hot-gas corrosion are expected. The fretting behaviour at room temperature is characterized by very low friction factors and a strong resistance to wear. A comparable behaviour is found for resistance to erosive wear. Specimens tested for 500 hours in the pressurised beam device exhibit only minimal changes of mass in the bond MA 600/coating. Single-particle impact tests reveal that exposure of specimens to high temperatures leads to an increase in mean hardness, which is caused by a solidification of the yttrium-containing phase. (orig./MM) [de

  15. On the Material Characterisation of Wind Turbine Blade Coatings: The Effect of Interphase Coating–Laminate Adhesion on Rain Erosion Performance

    Directory of Open Access Journals (Sweden)

    Enrique Cortés

    2017-09-01

    Full Text Available Rain erosion damage, caused by repeated droplet impact on wind turbine blades, is a major cause for concern, even more so at offshore locations with larger blades and higher tip speeds. Due to the negative economic influence of blade erosion, all wind turbine Original Equipment Manufacturers (OEMs are actively seeking solutions. In most cases, since the surface coating plays a decisive role in the blade manufacture and overall performance, it has been identified as an area where a solution may be obtained. In this research, two main coating technologies have been considered: In-mould coatings (Gel coating applied during moulding on the entire blade surface and the post-mould coatings specifically developed for Leading Edge Protection (LEP. The coating adhesion and erosion is affected by the shock waves created by the collapsing water droplets on impact. The stress waves are reflected and transmitted to the laminate substrate, so microstructural discontinuities in coating layers and interfaces play a key role on its degradation and may accelerate erosion by delamination. Analytical and numerical models are commonly used to relate lifetime prediction and to identify suitable coating and composite substrate combinations based on their potential stress reduction on the interface. Nevertheless, in order to use them, it is necessary to measure the contact adhesion resistance of the multi-layered system interfaces. The rain erosion performance is assessed using an accelerated testing technique, whereby the test material is repeatedly impacted at high speed with water droplets in a Whirling Arm Rain Erosion Rig (WARER. The materials, specifically the coating–laminate interphase region and acoustic properties, are further characterised by several laboratory tests, including Differential Scanning Calorimetry (DSC, pull-off testing, peeling–adhesion testing and nanoindentation testing. This body of work includes a number of case studies. The first case

  16. On the Material Characterisation of Wind Turbine Blade Coatings: The Effect of Interphase Coating–Laminate Adhesion on Rain Erosion Performance

    Science.gov (United States)

    Cortés, Enrique; Sánchez, Fernando; Madramany, Borja

    2017-01-01

    Rain erosion damage, caused by repeated droplet impact on wind turbine blades, is a major cause for concern, even more so at offshore locations with larger blades and higher tip speeds. Due to the negative economic influence of blade erosion, all wind turbine Original Equipment Manufacturers (OEMs) are actively seeking solutions. In most cases, since the surface coating plays a decisive role in the blade manufacture and overall performance, it has been identified as an area where a solution may be obtained. In this research, two main coating technologies have been considered: In-mould coatings (Gel coating) applied during moulding on the entire blade surface and the post-mould coatings specifically developed for Leading Edge Protection (LEP). The coating adhesion and erosion is affected by the shock waves created by the collapsing water droplets on impact. The stress waves are reflected and transmitted to the laminate substrate, so microstructural discontinuities in coating layers and interfaces play a key role on its degradation and may accelerate erosion by delamination. Analytical and numerical models are commonly used to relate lifetime prediction and to identify suitable coating and composite substrate combinations based on their potential stress reduction on the interface. Nevertheless, in order to use them, it is necessary to measure the contact adhesion resistance of the multi-layered system interfaces. The rain erosion performance is assessed using an accelerated testing technique, whereby the test material is repeatedly impacted at high speed with water droplets in a Whirling Arm Rain Erosion Rig (WARER). The materials, specifically the coating–laminate interphase region and acoustic properties, are further characterised by several laboratory tests, including Differential Scanning Calorimetry (DSC), pull-off testing, peeling–adhesion testing and nanoindentation testing. This body of work includes a number of case studies. The first case study compares

  17. Prediction of the properties of PVD/CVD coatings with the use of FEM analysis

    International Nuclear Information System (INIS)

    Śliwa, Agata; Mikuła, Jarosław; Gołombek, Klaudiusz; Tański, Tomasz; Kwaśny, Waldemar; Bonek, Mirosław; Brytan, Zbigniew

    2016-01-01

    Highlights: • Prediction of the properties of PVD/CVD coatings with the use of (FEM) analysis. • Stress distribution in multilayer Ti/Ti(C,N)/CrN, Ti/Ti(C,N)/(Ti,Al)N coatings. • The experimental values of stresses were determined on X-ray diffraction patterns. • An FEM model was established for the purpose of building a computer simulation. - Abstract: The aim of this paper is to present the results of the prediction of the properties of PVD/CVD coatings with the use of finite element method (FEM) analysis. The possibility of employing the FEM in the evaluation of stress distribution in multilayer Ti/Ti(C,N)/CrN, Ti/Ti(C,N)/(Ti,Al)N, Ti/(Ti,Si)N/(Ti,Si)N, and Ti/DLC/DLC coatings by taking into account their deposition conditions on magnesium alloys has been discussed in the paper. The difference in internal stresses in the zone between the coating and the substrate is caused by, first of all, the difference between the mechanical and thermal properties of the substrate and the coating, and also by the structural changes that occur in these materials during the fabrication process, especially during the cooling process following PVD and CVD treatment. The experimental values of stresses were determined based on X-ray diffraction patterns that correspond to the modelled values, which in turn can be used to confirm the correctness of the accepted mathematical model for testing the problem. An FEM model was established for the purpose of building a computer simulation of the internal stresses in the coatings. The accuracy of the FEM model was verified by comparing the results of the computer simulation of the stresses with experimental results. A computer simulation of the stresses was carried out in the ANSYS environment using the FEM method. Structure observations, chemical composition measurements, and mechanical property characterisations of the investigated materials has been carried out to give a background for the discussion of the results that were

  18. Prediction of the properties of PVD/CVD coatings with the use of FEM analysis

    Energy Technology Data Exchange (ETDEWEB)

    Śliwa, Agata; Mikuła, Jarosław; Gołombek, Klaudiusz; Tański, Tomasz; Kwaśny, Waldemar; Bonek, Mirosław, E-mail: miroslaw.bonek@polsl.pl; Brytan, Zbigniew

    2016-12-01

    Highlights: • Prediction of the properties of PVD/CVD coatings with the use of (FEM) analysis. • Stress distribution in multilayer Ti/Ti(C,N)/CrN, Ti/Ti(C,N)/(Ti,Al)N coatings. • The experimental values of stresses were determined on X-ray diffraction patterns. • An FEM model was established for the purpose of building a computer simulation. - Abstract: The aim of this paper is to present the results of the prediction of the properties of PVD/CVD coatings with the use of finite element method (FEM) analysis. The possibility of employing the FEM in the evaluation of stress distribution in multilayer Ti/Ti(C,N)/CrN, Ti/Ti(C,N)/(Ti,Al)N, Ti/(Ti,Si)N/(Ti,Si)N, and Ti/DLC/DLC coatings by taking into account their deposition conditions on magnesium alloys has been discussed in the paper. The difference in internal stresses in the zone between the coating and the substrate is caused by, first of all, the difference between the mechanical and thermal properties of the substrate and the coating, and also by the structural changes that occur in these materials during the fabrication process, especially during the cooling process following PVD and CVD treatment. The experimental values of stresses were determined based on X-ray diffraction patterns that correspond to the modelled values, which in turn can be used to confirm the correctness of the accepted mathematical model for testing the problem. An FEM model was established for the purpose of building a computer simulation of the internal stresses in the coatings. The accuracy of the FEM model was verified by comparing the results of the computer simulation of the stresses with experimental results. A computer simulation of the stresses was carried out in the ANSYS environment using the FEM method. Structure observations, chemical composition measurements, and mechanical property characterisations of the investigated materials has been carried out to give a background for the discussion of the results that were

  19. High temperature coatings from post processing Fe-based chips and Ni-based alloys as a solution for critical raw materials

    Science.gov (United States)

    Dudziak, T.; Olbrycht, A.; Polkowska, A.; Boron, L.; Skierski, P.; Wypych, A.; Ambroziak, A.; Krezel, A.

    2018-03-01

    Due to shortage of natural resources worldwide, it is a need to develop innovative technologies, to save natural resources and secure Critical Raw Materials (CRM). On the other hand, these new technologies should move forward materials engineering in order to develop better materials for extreme conditions. One way to develop new materials is to use post processing chips of austenitic steels (i.e. 304L stainless steel: 18/10 Cr/Ni) and other materials such as Ni-based alloy with high Cr content. In this work, the results of the preliminary study on the High Velocity Oxy Fuel (HVOF) coatings developed from 304L stainless steel chips and Haynes® 282® Ni- based alloys are shown. The study obeys development of the powder for HVOF technology. The produced coatings were exposed at high temperature at 500 and 700 °C for 100 and 300 hours respectively to assess corrosion behaviour.

  20. Biological response of human mesenchymal stromal cells to titanium grade 4 implants coated with PCL/ZrO2 hybrid materials synthesized by sol–gel route: in vitro evaluation

    International Nuclear Information System (INIS)

    Catauro, M.; Bollino, F.; Papale, F.; Mozetic, P.; Rainer, A.; Trombetta, M.

    2014-01-01

    The surface modification of implantable materials in order to improve their biological proprieties, including tissue tolerance and osseointegration ability, by means of functional coating deposition is a promising strategy to provide a firm fixation of the implants. In this study, organic/inorganic hybrid materials consisting of an inorganic zirconia-based matrix, in which a biocompatible polymer, poly(ε-caprolactone) (PCL), has been incorporated at different percentages, have been synthesized via sol–gel route. Developed materials have been used to coat titanium grade 4 substrates by means of dip coating technique. Scanning electron microscopy (SEM) analysis of the obtained coatings has shown that films crack-free can be obtained for high levels of PCL. Chemical composition and interactions between organic and inorganic moieties have been studied by Attenuated Total Reflectance Fourier Transform InfraRed spectroscopy. The bone-bonding capability of the nanocomposite films has been evaluated in vitro by examining the appearance of an apatite layer on their surface when soaked in a simulated body fluid by means of SEM equipped with EDS microanalysis. In vitro biocompatibility assessment was performed in combination with human mesenchymal stromal cells (hMSCs). Materials were found to be non-toxic and supporting cell proliferation. Additionally, the coating material was not hampering the differentiation of hMSCs in an osteogenic medium. - Highlights: • ZrO 2 /PCL hybrid coatings on Ti grade 4 were obtained by sol–gel dip coating process. • The PCL acts as a plasticizer and allows us to prepare crack-free coatings. • Independent of PCL amount, the films improve the titanium substrates' bioactivity. • The coatings are non-toxic and supportive of cell proliferation at all compositions. • The coatings don't hamper hMSC differentiation in an osteogenic medium

  1. A novel coating strategy towards improving interfacial adhesion strength of Cu–Sn alloy coated steel with vulcanized rubber

    International Nuclear Information System (INIS)

    Banerjee, Atanu; Dutta, Monojit; Bysakh, Sandip; Bhowmick, Anil K.; Laha, Tapas

    2014-01-01

    Highlights: • We propose a double layer Cu–Sn alloy coating strategy on steel to improve adhesion. • Uniform coating with adequate penetration inside micro-roughness was observed. • XPS and GDOES study revealed improved substrate surface coverage by coating. • TEM investigation confirmed compact, uniform and micro-porosity free interface. • Peel test with vulcanized rubber confirmed improved adhesion with cohesive fracture. - Abstract: A comparative assessment in terms of uniformity, coating coverage and coating deposition mechanism has been carried out for two different types of Cu–Sn coatings on steel substrate with varying Sn composition (2–6.5 wt%) deposited via immersion technique, viz. (i) single layer Cu–Sn coating and (ii) double layer coating consisting of a thin Cu strike layer followed by a Cu–Sn layer. Coating morphology, surface coverage, coating-substrate interface, and coating composition at surface and along the depth were studied using laser confocal microscope (OLS), scanning electron microscope (SEM) coupled with energy dispersive spectroscope (EDS), glow discharge optical emission spectroscopy (GDOES), X-ray photoelectron spectroscopy (XPS) and cross-sectional transmission electron microscopy (TEM). Quantitative depth profiling using GDOES and surface compositional analysis via XPS suggested improvement in surface coverage in the case of double layer coatings. SEM-EDS and TEM analysis confirmed that the coating deposition was more uniform with sufficient coating penetration inside the deep roughness troughs resulting in compact and micro-porosity free interface for this type of coatings. Better adhesion strength with less variation in peel force and cohesive mode of fracture within the rubber was observed for the double layer coated samples during the peel test carried out on coated steel samples vulcanized with rubber. On the other hand, the single layer coated samples showed large variation in peel force with adhesive

  2. A novel coating strategy towards improving interfacial adhesion strength of Cu–Sn alloy coated steel with vulcanized rubber

    Energy Technology Data Exchange (ETDEWEB)

    Banerjee, Atanu [Tata Steel, Jamshedpur 831001 (India); Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India); Dutta, Monojit [Tata Steel, Jamshedpur 831001 (India); Bysakh, Sandip [Central Glass and Ceramic Research Institute, Kolkata 700032 (India); Bhowmick, Anil K. [Rubber Technology Center, Indian Institute of Technology, Kharagpur 721302 (India); Laha, Tapas, E-mail: laha@metal.iitkgp.ernet.in [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

    2014-09-15

    Highlights: • We propose a double layer Cu–Sn alloy coating strategy on steel to improve adhesion. • Uniform coating with adequate penetration inside micro-roughness was observed. • XPS and GDOES study revealed improved substrate surface coverage by coating. • TEM investigation confirmed compact, uniform and micro-porosity free interface. • Peel test with vulcanized rubber confirmed improved adhesion with cohesive fracture. - Abstract: A comparative assessment in terms of uniformity, coating coverage and coating deposition mechanism has been carried out for two different types of Cu–Sn coatings on steel substrate with varying Sn composition (2–6.5 wt%) deposited via immersion technique, viz. (i) single layer Cu–Sn coating and (ii) double layer coating consisting of a thin Cu strike layer followed by a Cu–Sn layer. Coating morphology, surface coverage, coating-substrate interface, and coating composition at surface and along the depth were studied using laser confocal microscope (OLS), scanning electron microscope (SEM) coupled with energy dispersive spectroscope (EDS), glow discharge optical emission spectroscopy (GDOES), X-ray photoelectron spectroscopy (XPS) and cross-sectional transmission electron microscopy (TEM). Quantitative depth profiling using GDOES and surface compositional analysis via XPS suggested improvement in surface coverage in the case of double layer coatings. SEM-EDS and TEM analysis confirmed that the coating deposition was more uniform with sufficient coating penetration inside the deep roughness troughs resulting in compact and micro-porosity free interface for this type of coatings. Better adhesion strength with less variation in peel force and cohesive mode of fracture within the rubber was observed for the double layer coated samples during the peel test carried out on coated steel samples vulcanized with rubber. On the other hand, the single layer coated samples showed large variation in peel force with adhesive

  3. Coatings and Tints of Spectacle Lenses

    Directory of Open Access Journals (Sweden)

    H. Zeki Büyükyıldız

    2012-10-01

    Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

  4. Repair welding of cast iron coated electrodes

    Science.gov (United States)

    Żuk, M.; Górka, J.; Dojka, R.; Czupryński, A.

    2017-08-01

    Welding cast iron is a complex production procedure. Repair welding was used to repair damaged or poorly made castings. This is due to a tendency to cracking of the material during welding as well as after it. Welding cast iron can be carried out on hot or on cold. Hot welding requires high heat material and the use of welding material in the form of cast iron. In the case of cold welding, it is possible to use different materials. Mostly used filler metals are nickel and copper based. The work shows the course of research concerning repairmen of ductile iron with arc welding method. For the reparation process four types of ESAB company coated electrodes dedicated for cast iron were used with diameter 3.2 and 4 mm: ES 18-8-6B (4mm), EB 150 (4mm), OK NiCl, EŻM. In the cast iron examined during the testing grooves were made using plasma methods, in order to simulate the removed casting flaws. Then the welding process with coated electrodes was executed. The process utilized low welding current row of 100A, so there would only be a small amount of heat delivered to the heat affected zone (HAZ). Short stitches were made, after welding it was hammered, in order to remove stresses. After the repair welding the part of studies commenced which purpose was finding surface defects using visual testing (VT) and penetration testing (PT). In the second part, a series of macro and microscopic studies were executed witch the purpose of disclosuring the structure. Then the hardness tests for welds cross sections were performed. An important aspect of welding cast iron is the colour of the padding weld after welding, more precisely the difference between the base material and padding weld, the use of different materials extra gives the extra ability to select the best variant. The research of four types of coated electrode was executed, based on the demands the best option in terms of aesthetic, strength and hardness.

  5. Laser reflector with an interference coating

    International Nuclear Information System (INIS)

    Vol'pyan, O D; Semenov, A A; Yakovlev, P P

    1998-01-01

    An analysis was made of the reflectivity of interference coatings intended for the use in optical pumping of solid-state lasers. Ruby and Nd 3+ :YAG lasers were used as models in comparative pumping efficiency measurements, carried out employing reflectors with interference and silver coatings. Estimates of the service life of reflectors with interference coatings were obtained. The power of a thermo-optical lens was reduced by the use of such coatings in cw lasers. (laser system components)

  6. Protective coatings for in-vessel fusion devices

    International Nuclear Information System (INIS)

    Brossa, F.

    1984-01-01

    Coatings of Al/Si, SAP (Sintered Aluminium Powder), Al 2 O 3 , TiC (low-Z material) and Ta have been developed for in-vessel component protection. Anodic oxidation, vapor depositions, reactive sputtering, chemical vapor deposition (CVD) and plasma spray have been the coating formation methods studied. AISI 316, 310, 304, Inconel 600 and Mo were adopted as base materials. the coatings were characterized in terms of composition, structure and connection with the supporting material. The behavior of coatings under H + , D + and He + irradiation in the energy range 100 eV-8 keV was tested and compared to the solid massive samples. TiC and Ta coatings were tested with thermal shock under power density pulses of 1 kW/cm 2 generated by an electron beam gun. Temperature-dependence of the erosion of TiC by vacuum arcs in a magnetic field was also studied. TiC coatings have low sputtering values, good resistance to arcing and a high chemical stability. TiC and Ta, CVD and plasma spray coatings are thermal-shock resistant. High thermal loads produce cracks but no spalling. Destruction occurred only after melting of the base material. The plasma spray coating method seems to be most appropriate for developing remote handling applications in fusion devices. (orig.)

  7. Coatings for fusion reactor environments

    International Nuclear Information System (INIS)

    Mattox, D.M.

    1979-01-01

    The internal surfaces of a tokamak fusion reactor control the impurity injection and gas recycling into the fusion plasma. Coating of internal surfaces may provide a desirable and possibly necessary design flexibility for achieving the temperatures, ion densities and containment times necessary for net energy production from fusion reactions to take place. In this paper the reactor environments seen by various componentare reviewed along with possible materials responses. Characteristics of coating-substrate systems, important to fusion applications, are delineated and the present status of coating development for fusion applications is reviewed. Coating development for fusion applications is just beginning and poses a unique and important challenge for materials development

  8. Enhancing antibacterium and strength of cellulosic paper by coating triclosan-loaded nanofibrillated cellulose (NFC).

    Science.gov (United States)

    Liu, Kai; Chen, Lihui; Huang, Liulian; Ni, Yonghao; Sun, Bo

    2015-03-06

    The nanofibrillated cellulose (NFC) was used as substrates to carry triclosan (TCS), which was then applied as a coating agent for impacting antibacterial property to paper while also improving its strength. The TCS-loaded NFC material was further characterized. UV-vis spectra results showed that a characteristic absorption band at 282 nm was observed, which was attributed to triclosan, confirming its successful loading onto NFC. The antibacterial activity tests indicated that the coated paper exhibited excellent antibacterial activity against Escherichia coli, and the growth inhibition of bacteria (GIB) increased as the loading amount of triclosan coated on paper increased. The GIB can reach 98.7% when the 0.023 g TCS-loaded NFC was coated on paper. Meanwhile, the tensile and tear index of the coated paper increased by 18.0% and 26.4%, respectively compared to the blank paper. Therefore, the triclosan-loaded paper could be potentially used in the medical field. Copyright © 2014 Elsevier Ltd. All rights reserved.

  9. Thin low Z coatings for plasma devices

    International Nuclear Information System (INIS)

    Norem, J.; Bowers, D.A.

    1978-05-01

    Coating the walls of the vacuum chamber with beryllium or some other low Z material has been proposed as a possible means of solving the problems of high Z influx into plasmas. We attempt to demonstrate that very thin, low Z coatings are compatible with the operation of plasma devices and beneficial to plasma performance. We determine that the thickness of coating material required is only about 10 monolayers. In a radiation environment, radiation-induced solute segregation should help to maintain the integrity of such thin coatings against diffusion and other processes. We discuss the properties of these thin coatings and possible means of in situ application and maintenance. Since deposition of plasma impurities on the walls will occur anyway, we discuss injection of solid pellets into the plasma as a direct way of introducing impurities which would ultimately serve as coating material

  10. Friction and wear performance of bearing ball sliding against diamond-like carbon coatings

    Science.gov (United States)

    Wu, Shenjiang; Kousaka, Hiroyuki; Kar, Satyananda; Li, Dangjuan; Su, Junhong

    2017-01-01

    We have studied the tribological properties of bearing steel ball (Japan standard, SUJ2) sliding against tetrahedral amorphous carbon (ta-C) coatings and amorphous hydrogenated carbon (a-C:H) coatings. The reciprocating sliding testes are performed with ball-on-plate friction tester in ambient air condition. Analysis of friction coefficient, wear volume and microstructure in wear scar are carried out using optical microscopy, atom force morphology (AFM) and Raman spectroscopy. The results show the SUJ2 on ta-C coating has low friction coefficient (around 0.15) but high wear loss. In contrast, the low wear loss of SUJ2 on a-C:H coating with high (around 0.4) and unsteady friction coefficient. Some Fe2O3, FeO and graphitization have been found on the wear scar of SUJ2 sliding against ta-C coating. Nearly no oxide materials exist on the wear scar of SUJ2 against a-C:H coating. The mechanism and hypothesis of the wear behavior have been investigated according to the measurement results. This study will contribute to proper selection and understand the tribological performance of bearing steels against DLC coatings.

  11. Coating of ceramic powders by chemical vapor deposition techniques (CVD)

    International Nuclear Information System (INIS)

    Haubner, R.; Lux, B.

    1997-01-01

    New ceramic materials with selected advanced properties can be designed by coating of ceramic powders prior to sintering. By variation of the core and coating material a large number of various powders and ceramic materials can be produced. Powders which react with the binder phase during sintering can be coated with stable materials. Thermal expansion of the ceramic materials can be adjusted by varying the coating thickness (ratio core/layer). Electrical and wear resistant properties can be optimized for electrical contacts. A fluidized bed reactor will be designed which allow the deposition of various coatings on ceramic powders. (author)

  12. Nano-enabled tribological thin film coatings: global patent scenario.

    Science.gov (United States)

    Sivudu, Kurva S; Mahajan, Yashwant R; Joshi, Shrikant V

    2014-01-01

    The aim of this paper is to present current status and future prospects of nano-enabled tribological thin film coatings based on worldwide patent landscape analysis. The study also presents an overview of technological trends by carrying out state-of-the-art literature analysis, including survey of corporate websites. Nanostructured tribological coatings encompass a wide spectrum of nanoscale microstructures, including nanocrystalline, nanolayered, nano-multilayered, nanocomposite, nanogradient structures or their unique combinations, which are composed of single or multi-component phases. The distinct microstructural features of the coatings impart outstanding tribological properties combined with multifunctional attributes to the coated components. Their unique combination of remarkable properties make them ideal candidates for a wide range of applications in diverse fields such as cutting and metalworking tools, biomedical devices, automotive engine components, wear parts, hard disc drives etc. The patent landscape analysis has revealed that nano-enabled tribological thin film coatings have significant potential for commercial applications in view of the lion's share of corporate industry in patenting activity. The largest patent portfolio is held by Japan followed by USA, Germany, Sweden and China. The prominent players involved in this field are Mitsubishi Materials Corp., Sandvik Aktiebolag, Hitachi Ltd., Sumitomo Electric Industries Ltd., OC Oerlikon Corp., and so on. The outstanding potential of nanostructured thin film tribological coatings is yet to be fully unravelled and, therefore, immense opportunities are available in future for microstructurally engineered novel coatings to enhance their performance and functionality by many folds.

  13. Development of Bioactive Ceramic Coating on Titanium Alloy substrate for Biomedical Application Using Dip Coating Method

    Science.gov (United States)

    Asmawi, R.; Ibrahim, M. H. I.; Amin, A. M.; Mustafa, N.; Noranai, Z.

    2017-08-01

    Bioactive apatite, such as hydroxyapatite ceramic (HA), [Ca10(PO4)6(OH)2] has been extensively investigated for biomedical applications due to its excellent biocompatibility and tissue bioactivity properties. Its bioactivity provides direct bonding to the bone tissue. Because of its similarity in chemical composition to the inorganic matrix of bone, HA is widely used as implant materials for bone. Unfortunately, because of its poor mechanical properties,. this bioactive material is not suitable for load bearing applications. In this study, by the assistance of dip-coating technique, HA coatings were deposited on titanium alloy substrates by employing hydrothermal derived HA powder. The produced coatings then were oven-dried at 130°C for 1 hour and calcined at various temperature over the range of 200-800°C for 1 hour. XRD measurement showed that HA was the only phase present in the coatings. However coatings calcined at 800°C comprised a mixture of HA and tri-calcium phosphate (TCP). FTIR measurement showed the existence of hydroxyl, phosphate, and carbonate bands. PO4 - band became sharper and narrower with the increased of calcination temperature. FESEM observation showed that the coating is polycrystalline with individual particles of nano to submicron size and has an average particle size of 35 nm. The thickness of the coating are direcly propotional with the viscosity of coating slurry. It was shown that the more viscous coating slurry would produce a thicker ceramic coating. Mechanical properties of the coating were measured in term of adhesion strength using a Micro Materials Nano Test microscratch testing machine. The result revealed that the coating had a good adhesion to the titanium alloy substrate.

  14. Modeling of Thermal Barrier Coatings

    Science.gov (United States)

    Ferguson, B. L.; Petrus, G. J.; Krauss, T. M.

    1992-01-01

    The project examined the effectiveness of studying the creep behavior of thermal barrier coating system through the use of a general purpose, large strain finite element program, NIKE2D. Constitutive models implemented in this code were applied to simulate thermal-elastic and creep behavior. Four separate ceramic-bond coat interface geometries were examined in combination with a variety of constitutive models and material properties. The reason for focusing attention on the ceramic-bond coat interface is that prior studies have shown that cracking occurs in the ceramic near interface features which act as stress concentration points. The model conditions examined include: (1) two bond coat coefficient of thermal expansion curves; (2) the creep coefficient and creep exponent of the bond coat for steady state creep; (3) the interface geometry; and (4) the material model employed to represent the bond coat, ceramic, and superalloy base.

  15. Versailles Project on Advanced Materials and Standards Interlaboratory Study on Measuring the Thickness and Chemistry of Nanoparticle Coatings Using XPS and LEIS

    NARCIS (Netherlands)

    Belsey, N.A.; Cant, D.J.H.; Minelli, C.; Araujo, J.R.; Bock, B.; Brüner, P.; Castner, D.G.; Ceccone, C.; Counsell, J.D.P.; Dietrich, P.M.; Engelhard, M.H.; Fearn, S.; Galhardo, C.E.; Kalbe, H.; Kim, J.W.; Lartundo-Rojas, L.; Luftman, H.S.; Nunney, T.S.; Pseiner, J.; Smith, E.F.; Spampinato, V.; Sturm, Jacobus Marinus; Thomas, A.G.; Treacy, J.P.W.; Veith, L.; Wagstaffe, M.; Wang, H.; Wang, M..; Wang, Y.C.; Werner, W.; Yang, L.; Shard, A.G.

    2016-01-01

    We report the results of a Versailles Project on Advanced Materials and Standards (VAMAS) interlaboratory study on the measurement of the shell thickness and chemistry of nanoparticle coatings. Peptide-coated gold particles were supplied to laboratories in two forms: a colloidal suspension in pure

  16. High-temperature protective coatings for C/SiC composites

    Directory of Open Access Journals (Sweden)

    Xiang Yang

    2014-12-01

    Full Text Available Carbon fiber-reinforced silicon carbide (C/SiC composites were well-established light weight materials combining high specific strength and damage tolerance. For high-temperature applications, protective coatings had to provide oxidation and corrosion resistance. The literature data introduced various technologies and materials, which were suitable for the application of coatings. Coating procedures and conditions, materials design limitations related to the reactivity of the components of C/SiC composites, new approaches and coating systems to the selection of protective coatings materials were examined. The focus of future work was on optimization by further multilayer coating systems and the anti-oxidation ability of C/SiC composites at temperatures up to 2073 K or higher in water vapor.

  17. Tack Coat Performance and Materials Study

    Science.gov (United States)

    2017-06-01

    A good bond provided by a tack coat can improve performance of asphalt overlays. The objectives of this research were: (1) develop a method for testing the bond between pavement layers; (2) evaluate the bond performance and predict long-term performa...

  18. Active coatings technologies for tailorable military coating systems

    Science.gov (United States)

    Zunino, J. L., III

    2007-04-01

    The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.

  19. Multilayer ultra-high-temperature ceramic coatings

    Science.gov (United States)

    Loehman, Ronald E [Albuquerque, NM; Corral, Erica L [Tucson, AZ

    2012-03-20

    A coated carbon-carbon composite material with multiple ceramic layers to provide oxidation protection from ultra-high-temperatures, where if the carbon-carbon composite material is uninhibited with B.sub.4C particles, then the first layer on the composite material is selected from ZrB.sub.2 and HfB.sub.2, onto which is coated a layer of SiC coated and if the carbon-carbon composite material is inhibited with B.sub.4C particles, then protection can be achieved with a layer of SiC and a layer of either ZrB.sub.2 and HfB.sub.2 in any order.

  20. ATHENA optimized coating design

    DEFF Research Database (Denmark)

    Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen

    2012-01-01

    The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...

  1. Enhanced mechanical properties of self-polymerized polydopamine-coated recycled PLA filament used in 3D printing

    Science.gov (United States)

    Zhao, Xing Guan; Hwang, Kyung-Jun; Lee, Dongoh; Kim, Taemin; Kim, Namsu

    2018-05-01

    Dopamine readily adsorbs onto almost all kinds of surfaces and develops cohesive strength through self-polymerization; hence, aqueous solutions of dopamine can be used as adhesives. These properties were used to prevent the degradation in the mechanical properties of recycled PLA fabricated by 3D printer. The mechanical properties of 3D printed PLA play a critical role in determining its applications. To reduce the manufacturing cost as well as environmental pollutants, recycling of 3D printed materials has attracted many attentions. However, recycling of polymeric materials causes the degradation of the mechanical properties. Our study is aimed at advancing the current knowledge on the adhesion behavior of polydopamine coatings on PLA pellets used in 3D printing process. Polydopamine was synthesized by oxidative polymerization and used to coat PLA specimens. The adhesion behavior and mechanical properties of the 3D printed specimens were evaluated by tensile tests. It was found that the mechanical properties of recycled specimen with polydopamine coating have been improved. Microstructural and chemical characterization of the coated specimens was carried out using FE-SEM, FTIR, and XPS analyses.

  2. Characterizations of biodegradable epoxy-coated cellulose nanofibrils (CNF) thin film for flexible microwave applications

    Science.gov (United States)

    Hongyi Mi; Chien-Hao Liu; Tzu-Husan Chang; Jung-Hun Seo; Huilong Zhang; Sang June Cho; Nader Behdad; Zhenqiang Ma; Chunhua Yao; Zhiyong Cai; Shaoqin Gong

    2016-01-01

    Wood pulp cellulose nanofibrils (CNF) thin film is a novel recyclable and biodegradable material. We investigated the microwave dielectric properties of the epoxy coated-CNF thin film for potential broad applications in flexible high speed electronics. The characterizations of dielectric properties were carried out in a frequency range of 1–10 GHz. The dielectric...

  3. Effect of Surface Coatings on Cylinders Exposed to Underwater Shock

    Directory of Open Access Journals (Sweden)

    Y.W. Kwon

    1994-01-01

    Full Text Available The response of a coated cylinder (metallic cylinder coated with a rubber material subjected to an underwater explosion is analyzed numerically. The dynamic response of the coated cylinder appears to be adversely affected when impacted by an underwater shock wave under certain conditions of geometry and material properties of the coating. When adversely affected, significant deviations in values of axial stress, hoop stress, and strain are observed. The coated cylinder exhibits a larger deformation and higher internal energy in the metallic material. Rubber coatings appeared to inhibit energy dissipation from the metallic material to the surrounding water medium. A parametric study of various coatings was performed on both aluminum and steel cylinders. The adverse effect of the coating decreased when the stiffness of the rubber layer increased, indicating the existence of a threshold value. The results of this study indicate that the stiffness of the coating is a critical factor to the shock hardening of the coated cylinder.

  4. Paint coating characterization for thermoelastic stress analysis of metallic materials

    International Nuclear Information System (INIS)

    Robinson, A F; Dulieu-Barton, J M; Quinn, S; Burguete, R L

    2010-01-01

    In thermoelastic stress analysis (TSA) it is normal practice to coat metallic specimens with black paint to enhance and standardize the surface emissivity. It is assumed that the paint coating has no effect on the thermal emission from the specimen, but it is well known that the response is sensitive to paint coating thickness, particularly at higher frequencies. In this paper the effects of loading frequency and paint coating thickness on the thermoelastic response are investigated. The thermoelastic response is compared to theory, and optimum test conditions and coating characteristics are suggested. The motivation for the work is to develop a TSA-based means of residual stress assessment, where the measurement of much smaller temperature changes than those that are resolved in standard TSA is required; therefore the analysis is much more sensitive to the effects of the paint coating. However, the work presented in this paper is relevant to a wide range of TSA investigations and presents data that will be of interest to all practitioners of TSA

  5. Tribology and coatings

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-06-01

    The future use of fuel-efficient, low-emission, advanced transportation systems (for example, those using low-heat-rejection diesel engines or advanced gas turbines) presents new challenges to tribologists and materials scientists. High service temperatures, corrosive environments, and extreme contact pressures are among the concerns that make necessary new tribological designs, novel materials, and effective lubrication concepts. Argonne is working on methods to reduce friction, wear and corrosion, such as soft metal coatings on ceramics, layered compounds, diamond coatings, and hard surfaces.

  6. Macrophages adhesion rate on Ti-6Al-4V substrates: polishing and DLC coating effects

    Directory of Open Access Journals (Sweden)

    Everton Diniz dos Santos

    Full Text Available Abstract Introduction Various works have shown that diamond-like carbon (DLC coatings are able to improve the cells adhesion on prosthesis material and also cause protection against the physical wear. On the other hand there are reports about the effect of substrate polishing, in evidence of that roughness can enhance cell adhesion. In order to compare and quantify the joint effects of both factors, i.e, polishing and DLC coating, a commonly prosthesis material, the Ti-6Al-4V alloy, was used as raw material for substrates in our studies of macrophage cell adhesion rate on rough and polished samples, coated and uncoated with DLC. Methods The films were produced by PECVD technique on Ti-6Al-4V substrates and characterized by optical profilometry, scanning electron microscopy and Raman spectroscopy. The amount of cells was measured by particle analysis in IMAGE J software. Cytotoxicity tests were also carried out to infer the biocompatibility of the samples. Results The results showed that higher the surface roughness of the alloy, higher are the cells fixing on the samples surface, moreover group of samples with DLC favored the cell adhesion more than their respective uncoated groups. The cytotoxity tests confirmed that all samples were biocompatible independently of being polished or coated with DLC. Conclusion From the observed results, it was found that the rougher substrate coated with DLC showed a higher cell adhesion than the polished samples, either coated or uncoated with the film. It is concluded that the roughness of the Ti-6Al-4V alloy and the DLC coating act complementary to enhance cell adhesion.

  7. The application of epoxy resin coating in grounding grid

    Science.gov (United States)

    Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

    2018-01-01

    Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

  8. Controlling the degradation rate of AZ91 magnesium alloy via sol–gel derived nanostructured hydroxyapatite coating

    Energy Technology Data Exchange (ETDEWEB)

    Rojaee, Ramin, E-mail: raminrojaee@aim.com [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Fathi, Mohammadhossein [Biomaterials Research Group, Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of); Dental Materials Research Center, Isfahan University of Medical Sciences, Isfahan (Iran, Islamic Republic of); Raeissi, Keyvan [Department of Materials Engineering, Isfahan University of Technology, Isfahan, 84156-83111 (Iran, Islamic Republic of)

    2013-10-15

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg{sup 2+} ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol–gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg{sup 2+} ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications. - Highlights: • Nanostructured hydroxyapatite coatings were applied on Mg based alloy. • The whole corrosion process of Mg based alloy was controlled in body fluid. • This coating was able to act as a barrier against further release of Mg{sup 2+} ions. • The coating improved the stabilization of Mg alkalization behavior.

  9. Controlling the degradation rate of AZ91 magnesium alloy via sol–gel derived nanostructured hydroxyapatite coating

    International Nuclear Information System (INIS)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-01-01

    Magnesium (Mg) alloys have been introduced as new generation of biodegradable orthopedic materials in recent years since it has been proved that Mg is one of the main minerals required for osseous tissue revival. The main goal of the present study was to establish a desired harmony between the necessities of orthopedic patient body to Mg 2+ ions and degradation rate of the Mg based implants as a new class of biodegradable/bioresorbable materials. This prospect was followed by providing a sol–gel derived nanostructured hydroxyapatite (n-HAp) coating on AZ91 alloy using dip coating technique. Phase structural analysis, morphology study, microstructure characterization, and functional group identification were performed using X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques. The prepared samples were immersed in simulated body fluid in order to study the formation of apatite-like precipitations, barricade properties of the n-HAp coating, and to estimate the dosage of released Mg 2+ ions within a specified and limited time of implantation. Electrochemical polarization tests were carried out to evaluate and compare the corrosion behavior of the n-HAp coated and uncoated samples. The changes of the in vitro pH values were also evaluated. Results posed the noticeable capability of n-HAp coating on stabilizing alkalization behavior and improving the corrosion resistance of AZ91 alloy. It was concluded that n-HAp coated AZ91 alloy could be a good candidate as a type of biodegradable implant material for biomedical applications. - Highlights: • Nanostructured hydroxyapatite coatings were applied on Mg based alloy. • The whole corrosion process of Mg based alloy was controlled in body fluid. • This coating was able to act as a barrier against further release of Mg 2+ ions. • The coating improved the stabilization of Mg alkalization behavior

  10. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  11. REDUCED THROMBOGENICITY OF ARTIFICIAL MATERIALS BY COATING WITH ADPASE

    NARCIS (Netherlands)

    BAKKER, WW; VANDERLEI, B; NIEUWENHUIS, P; ROBINSON, P; Bartels, H.

    A novel coating solution for the improvement of biocompatibility of polyurethane-based vascular prostheses was tested in rabbits and rats in vivo. Segments of coated and uncoated vascular prostheses were implanted into the peritoneal cavity of rats, followed by induction of experimental haemorrhage;

  12. Improvement of Ti-plasma coating on Ni-Ti shape memory alloy applying to implant materials and its evaluation

    International Nuclear Information System (INIS)

    Okuyama, Masaru; Endo, Jun; Take, Seisho; Itoi, Yasuhiko; Kambe, Satoshi

    2002-01-01

    Utilizing of Ni-Ti shape memory alloy for implant materials has been world-widely studied. it is, however, known that Ni-Ti alloy is easily attacked by chloride ion contained in body liquid. To prevent Ni dissolution, the authors tried to coat the alloy surface with titanium metal by means of plasma-spray coating method. The plasma coating films resulted in rather accelerating pitting corrosion because of their high porosity. Therefore, sealing of the porous films was required. In order to solve this problem and satisfy prolonged lifetime in the body, the authors tried to use the vacuum evaporation technique of titanium metal. Two types of Ti vacuum evaporation procedures were employed. The one was to cover a thin film on Ni-Ti alloy surface prior to massive Ti plasma spray coating. The other was to first coat plasma spray films on Ni-Ti alloy and then to cover them with vacuum evaporation films of Ti. Protective ability against pitting corrosion was examined by electrochemical polarization measurement in physiological solution and the coating films were characterized by microscopic and SEM observation and EPMA analysis. Vacuum evaporation thin films could not protect Ni-Ti alloy from pitting corrosion. In the case of plasma spray coating over the Ti vacuum evaporation thin film, the substrate Ni-Ti alloy could not be better protected. On the contrary, vacuum evaporation of Ti over the porous plasma spray coating layer remarkably improved corrosion protective performance

  13. Ionizing radiation thickness meters for materials in the form of sheets, coatings or laminates

    International Nuclear Information System (INIS)

    1979-04-01

    The draft standard deals with definitions and test methods for all measuring instruments used in connection with ionizing radiation, either for continuous operation or for discontinuous control measurements of plane materials or coating. It applies to systems where the signal relates directly to the measured value as well as to systems where the signal refers to the deviation from a given rated value. (orig./RW) [de

  14. Biological response of human mesenchymal stromal cells to titanium grade 4 implants coated with PCL/ZrO{sub 2} hybrid materials synthesized by sol–gel route: in vitro evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Catauro, M., E-mail: michelina.catauro@unina2.it [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29, 81031 Aversa (Italy); Bollino, F.; Papale, F. [Department of Industrial and Information Engineering, Second University of Naples, Via Roma 29, 81031 Aversa (Italy); Mozetic, P.; Rainer, A.; Trombetta, M. [Tissue Engineering Lab, Center for Integrated Research, “Università Campus Bio-Medico di Roma”, via Alvaro del Portillo, 00128 Rome (Italy)

    2014-12-01

    The surface modification of implantable materials in order to improve their biological proprieties, including tissue tolerance and osseointegration ability, by means of functional coating deposition is a promising strategy to provide a firm fixation of the implants. In this study, organic/inorganic hybrid materials consisting of an inorganic zirconia-based matrix, in which a biocompatible polymer, poly(ε-caprolactone) (PCL), has been incorporated at different percentages, have been synthesized via sol–gel route. Developed materials have been used to coat titanium grade 4 substrates by means of dip coating technique. Scanning electron microscopy (SEM) analysis of the obtained coatings has shown that films crack-free can be obtained for high levels of PCL. Chemical composition and interactions between organic and inorganic moieties have been studied by Attenuated Total Reflectance Fourier Transform InfraRed spectroscopy. The bone-bonding capability of the nanocomposite films has been evaluated in vitro by examining the appearance of an apatite layer on their surface when soaked in a simulated body fluid by means of SEM equipped with EDS microanalysis. In vitro biocompatibility assessment was performed in combination with human mesenchymal stromal cells (hMSCs). Materials were found to be non-toxic and supporting cell proliferation. Additionally, the coating material was not hampering the differentiation of hMSCs in an osteogenic medium. - Highlights: • ZrO{sub 2}/PCL hybrid coatings on Ti grade 4 were obtained by sol–gel dip coating process. • The PCL acts as a plasticizer and allows us to prepare crack-free coatings. • Independent of PCL amount, the films improve the titanium substrates' bioactivity. • The coatings are non-toxic and supportive of cell proliferation at all compositions. • The coatings don't hamper hMSC differentiation in an osteogenic medium.

  15. Rock-hard coatings

    NARCIS (Netherlands)

    Muller, M.

    2007-01-01

    Aircraft jet engines have to be able to withstand infernal conditions. Extreme heat and bitter cold tax coatings to the limit. Materials expert Dr Ir. Wim Sloof fits atoms together to develop rock-hard coatings. The latest invention in this field is known as ceramic matrix composites. Sloof has

  16. Pulsed-voltage atom probe tomography of low conductivity and insulator materials by application of ultrathin metallic coating on nanoscale specimen geometry.

    Science.gov (United States)

    Adineh, Vahid R; Marceau, Ross K W; Chen, Yu; Si, Kae J; Velkov, Tony; Cheng, Wenlong; Li, Jian; Fu, Jing

    2017-10-01

    We present a novel approach for analysis of low-conductivity and insulating materials with conventional pulsed-voltage atom probe tomography (APT), by incorporating an ultrathin metallic coating on focused ion beam prepared needle-shaped specimens. Finite element electrostatic simulations of coated atom probe specimens were performed, which suggest remarkable improvement in uniform voltage distribution and subsequent field evaporation of the insulated samples with a metallic coating of approximately 10nm thickness. Using design of experiment technique, an experimental investigation was performed to study physical vapor deposition coating of needle specimens with end tip radii less than 100nm. The final geometries of the coated APT specimens were characterized with high-resolution scanning electron microscopy and transmission electron microscopy, and an empirical model was proposed to determine the optimal coating thickness for a given specimen size. The optimal coating strategy was applied to APT specimens of resin embedded Au nanospheres. Results demonstrate that the optimal coating strategy allows unique pulsed-voltage atom probe analysis and 3D imaging of biological and insulated samples. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Experimental and analytical investigation of thermal coating effectiveness for 3 m3 LPG tanks engulfed by fire

    NARCIS (Netherlands)

    Landucci, G.; Molag, M.; Reinders, J.; Cozzani, V.

    2009-01-01

    Two large-scale diesel pool fire engulfment tests were carried out on LPG tanks protected with intumescing materials to test the effectiveness of thermal coatings in the prevention of hot BLEVE accidental scenarios in the road and rail transport of LPG. A specific test protocol was defined to

  18. Calculated efficiencies of three-material low stress coatings for diffractive x-ray transmission optics

    International Nuclear Information System (INIS)

    Kubec, Adam; Braun, Stefan; Gawlitza, Peter; Menzel, Maik; Leson, Andreas

    2016-01-01

    Diffractive X-ray optical elements made by thin film coating techniques such as multilayer Laue lenses (MLL) and multilayer zone plates (MZP) are promising approaches to achieve resolutions in hard X-ray microscopy applications of less than 10 nm. The challenge is to make a lens with a large numerical aperture on the one hand and a decent working distance on the other hand. One of the limiting factors with the coated structures is the internal stress in the films, which can lead to significant bending of the substrate and various types of unwanted diffraction effects. Several approaches have been discussed to overcome this challenge. One of these is a three-material combination such as Mo/MoSi_2/Si, where four single layers per period are deposited. Mo and Si represent the absorber and spacer in this case while MoSi_2 forms a diffusion barrier; in addition the thicknesses of absorber and spacer are chosen to minimize residual stress of the overall coating. Here the diffraction efficiency as well as the profile of the beam in the focal plane are discussed in order to find a tradeoff between lowest residual stress and best diffraction properties.

  19. Al2O3 Coated Concentration-Gradient Li[Ni0.73Co0.12Mn0.15]O2 Cathode Material by Freeze Drying for Long-Life Lithium Ion Batteries

    International Nuclear Information System (INIS)

    Wang, Jingpeng; Du, Chunyu; Yan, Chunqiu; He, Xiaoshu; Song, Bai; Yin, Geping; Zuo, Pengjian; Cheng, Xinqun

    2015-01-01

    Highlights: • Al 2 O 3 -coated concentration-gradient oxide is synthesized by a freeze drying method. • The effect of Al 2 O 3 -coating on concentration-gradient cathode is firstly studied. • Al 2 O 3 -coated sample exhibits high capacity and significantly enhanced cyclability. • Improved cyclability is ascribed to the effective protection of uniform Al 2 O 3 layer. - Abstract: In order to enhance the electrochemical performance of the high capacity layered oxide cathode with a Ni-rich core and a concentration-gradient shell (NRC-CGS), we use a freeze drying method to coat Al 2 O 3 layer onto the surface of NRC-CGS Li[Ni 0.73 Co 0.12 Mn 0.15 ]O 2 material. The samples are characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy, charge-discharge measurements and electrochemical impedance spectroscopy. It is revealed that an amorphous Al 2 O 3 layer of about 5 nm in thickness is uniformly formed on the surface of NRC-CGS Li[Ni 0.73 Co 0.12 Mn 0.15 ]O 2 material by the freeze drying procedure. The freeze drying Al 2 O 3 -coated (FD-Al 2 O 3 -coated) sample demonstrates similar discharge capacity and significantly enhanced cycling performances, in comparison to the pristine and conventional heating drying Al 2 O 3 -coated (HD-Al 2 O 3 -coated) samples. The capacity decay rate of FD-Al 2 O 3 -coated Li[Ni 0.73 Co 0.12 Mn 0.15 ]O 2 material is 1.7% after 150 cycles at 55 °C, which is 9 and 12 times lower than that of the pristine and HD-Al 2 O 3 -coated samples. The superior electrochemical stability of the FD-Al 2 O 3 -coated sample is attributed to the synergistic protection of CGS and high-quality Al 2 O 3 coating that effectively protect the active material from electrolyte attack. The freeze drying process provides an effective method to prepare the high performance surface-coated electrode materials

  20. Corrosion Finishing/Coating Systems for DoD Metallic Substrates Based on Non-Chromate Inhibitors and UV Curable, Zero VOC Materials

    Science.gov (United States)

    2010-08-01

    decrease the effective deposition rate of CeCCs by slowing the nucleation process, improving coating quality and corrosion resistance. Investigations on...Release, October 1, 2004. 3. “ Electrodeposition of Cerium Based Coatings for Corrosion Protection of Aluminum Alloys”, J. O. Stoffer, T.J. O’Keefe, S...Chloride Environments”, Materials Letters, 61 (17), 3378 (2007). B. Technical Reports 1. Philip Jones, May 2007, MS Thesis , Impact of Processing

  1. Electrochemical behaviour of titanium coated stainless steel by r.f. sputtering in synthetic sweat solutions for electrode applications

    International Nuclear Information System (INIS)

    Fonseca, C.; Vaz, F.; Barbosa, M.A.

    2004-01-01

    The r.f. sputtering technique was used to deposit titanium thin films on stainless steel substrates, aiming at the application of the coated samples as skin contact materials for 'dry' active electrodes. In this work the electrochemical behaviour of the coated samples was investigated in synthetic sweat solutions and their performance was compared with that of uncoated stainless steel and bulk titanium. The characterisation of the samples was carried out by electrochemical techniques and scanning electron microscopy. The coated samples displayed corrosion resistance values in synthetic sweat solutions much higher than stainless steel samples and of the same order of the values measured for bulk titanium in the same conditions

  2. Optical properties of Pyromark 2500 coatings of variable thicknesses on a range of materials for concentrating solar thermal applications

    Science.gov (United States)

    Coventry, Joe; Burge, Patrick

    2017-06-01

    In this paper we present the results of solar absorptance measurements of four metallic substrate materials, either coated with Pyromark 2500 at various thicknesses, or uncoated and oxidised. Absorptance is measured prior to aging, and during and after aging at three elevated temperatures. In many cases, thin coatings perform as well, or better than thick coatings and do not appear to have a higher rate of failure. However, a thicker coating did show an advantage after aging at the highest temperature tested (850°C), and it is expected that with longer exposure, similar trends may emerge for the 600°C and 750°C aging cases. Another finding is that the two nickel-based alloys tested, Haynes 230 and Inconel 625, both formed an oxide with very good absorptance, although durability requires further testing.

  3. Electrical contact arrangement for a coating process

    Science.gov (United States)

    Kabagambe, Benjamin; McCamy, James W; Boyd, Donald W

    2013-09-17

    A protective coating is applied to the electrically conductive surface of a reflective coating of a solar mirror by biasing a conductive member having a layer of a malleable electrically conductive material, e.g. a paste, against a portion of the conductive surface while moving an electrodepositable coating composition over the conductive surface. The moving of the electrodepositable coating composition over the conductive surface includes moving the solar mirror through a flow curtain of the electrodepositable coating composition and submerging the solar mirror in a pool of the electrodepositable coating composition. The use of the layer of a malleable electrically conductive material between the conductive member and the conductive surface compensates for irregularities in the conductive surface being contacted during the coating process thereby reducing the current density at the electrical contact area.

  4. Nanoparticles in facade coatings: a survey of industrial experts on functional and environmental benefits and challenges

    International Nuclear Information System (INIS)

    Hincapié, Ingrid; Künniger, Tina; Hischier, Roland; Cervellati, Dario; Nowack, Bernd; Som, Claudia

    2015-01-01

    Integrating engineered nanoparticles (ENPs) into facade coatings is expected to offer considerable potential for improved or novel functionality, or even several functionalities at the same time (multifunctional materials). Little information is available about the tangible use of ENPs in facade coatings and the real improvements that their functionalities provide. In order to increase this information, we carried out a survey among selected coating manufacturers and ENP producers in Europe. We asked them about the improved functionalities enabled by ENPs, the quality of nano-enhanced facade coatings in comparison to conventional ones, and the handling of waste. The survey results indicated that the ENPs most frequently used in facade coatings in Europe were silver, titanium dioxide, and silicon dioxide. The most frequently mentioned potential benefits were ultraviolet-protection, water and dirt repellency (easy to clean), and antimicrobial properties. Improving environmental performance through the use of nano-enhanced facade coatings did not appear to be a focus for innovation. The survey also revealed mixed results in the comparison between nano-enhanced and conventional facade coatings: 36 % of respondents saw a notable improvement, 27 % noted a gradual improvement of functionalities, and 37 % detected no improvement over traditional materials. Some respondents mentioned a variety of tests that can be applied to investigate the quality of coating functionalities. These tests could be valuable in helping us to better understand the tangible improvements of nano-enhanced facade coating functionalities. Respondents were uncertain about how to properly handle the wastes resulting from nano-enhanced products

  5. Nanoparticles in facade coatings: a survey of industrial experts on functional and environmental benefits and challenges

    Energy Technology Data Exchange (ETDEWEB)

    Hincapié, Ingrid [EMPA Swiss Federal Laboratories for Materials Science and Technology, Technology and Society Laboratory (Switzerland); Künniger, Tina [EMPA Swiss Federal Laboratories for Materials Science and Technology, Applied Wood Materials Laboratory (Switzerland); Hischier, Roland [EMPA Swiss Federal Laboratories for Materials Science and Technology, Technology and Society Laboratory (Switzerland); Cervellati, Dario [GFC Chimica S.r.l (Italy); Nowack, Bernd; Som, Claudia, E-mail: claudia.som@empa.ch [EMPA Swiss Federal Laboratories for Materials Science and Technology, Technology and Society Laboratory (Switzerland)

    2015-07-15

    Integrating engineered nanoparticles (ENPs) into facade coatings is expected to offer considerable potential for improved or novel functionality, or even several functionalities at the same time (multifunctional materials). Little information is available about the tangible use of ENPs in facade coatings and the real improvements that their functionalities provide. In order to increase this information, we carried out a survey among selected coating manufacturers and ENP producers in Europe. We asked them about the improved functionalities enabled by ENPs, the quality of nano-enhanced facade coatings in comparison to conventional ones, and the handling of waste. The survey results indicated that the ENPs most frequently used in facade coatings in Europe were silver, titanium dioxide, and silicon dioxide. The most frequently mentioned potential benefits were ultraviolet-protection, water and dirt repellency (easy to clean), and antimicrobial properties. Improving environmental performance through the use of nano-enhanced facade coatings did not appear to be a focus for innovation. The survey also revealed mixed results in the comparison between nano-enhanced and conventional facade coatings: 36 % of respondents saw a notable improvement, 27 % noted a gradual improvement of functionalities, and 37 % detected no improvement over traditional materials. Some respondents mentioned a variety of tests that can be applied to investigate the quality of coating functionalities. These tests could be valuable in helping us to better understand the tangible improvements of nano-enhanced facade coating functionalities. Respondents were uncertain about how to properly handle the wastes resulting from nano-enhanced products.

  6. Development of Zn-Al-Cu coatings by hot dip coated technology: preparation and characterization

    International Nuclear Information System (INIS)

    Cervantes, J.; Barba, A.; Hernandez, M. A.; Salas, J.; Espinoza, J. L.; Denova, C.; Torres-Villasenor, G.; Conde, A.; Covelo, A.; Valdez, R.

    2013-01-01

    In the present study, research concerning Zn-Al-Cu coatings on low carbon steels has been conducted in order to characterize different properties obtained by a hot-dip coated process. The results include preparation procedure as well as the processing parameters of the coatings. The obtained coatings were subjected to a cold rolling process followed by an anneal heat treatment at different temperatures and under different time conditions. The structural characteristics of coatings have been investigated by optical and electron microscopy. The mechanical properties were obtained by using micro-hardness testing, deep drawing and wear tests whereas chemical analyses were carried out using the SEM/EDAX microprobe. The corrosion properties were achieved by using a salt spray fog chamber and potentiodynamic tests in a saline solution. The coatings are resistant to corrosion and wear in the presence of sodium chloride, therefore, the coatings could be an attractive alternative for application in coastal areas, and adequate wear adhesive resistance. (Author)

  7. Surface characterisation and electrochemical behaviour of porous titanium dioxide coated 316L stainless steel for orthopaedic applications

    International Nuclear Information System (INIS)

    Nagarajan, S.; Rajendran, N.

    2009-01-01

    Porous titanium dioxide was coated on surgical grade 316L stainless steel (SS) and its role on the corrosion protection and enhanced biocompatibility of the materials was studied. X-ray diffraction analysis (XRD), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) were carried out to characterise the surface morphology and also to understand the structure of the as synthesised coating on the substrates. The corrosion behaviour of titanium dioxide coated samples in simulated body fluid was evaluated using polarisation and impedance spectroscopy studies. The results reveal that the titanium dioxide coated 316L SS exhibit a higher corrosion resistance than the uncoated 316L SS. The titanium dioxide coated surface is porous, uniform and also it acts as a barrier layer to metallic substrate and the porous titanium dioxide coating induces the formation of hydroxyapatite layer on the metal surface.

  8. Non-Enzymatic Glucose Sensor Composed of Carbon-Coated Nano-Zinc Oxide

    Directory of Open Access Journals (Sweden)

    Ren-Jei Chung

    2017-02-01

    Full Text Available Nowadays glucose detection is of great importance in the fields of biological, environmental, and clinical analyzes. In this research, we report a zinc oxide (ZnO nanorod powder surface-coated with carbon material for non-enzymatic glucose sensor applications through a hydrothermal process and chemical vapor deposition method. A series of tests, including crystallinity analysis, microstructure observation, and electrochemical property investigations were carried out. For the cyclic voltammetric (CV glucose detection, the low detection limit of 1 mM with a linear range from 0.1 mM to 10 mM was attained. The sensitivity was 2.97 μA/cm2mM, which is the most optimized ever reported. With such good analytical performance from a simple process, it is believed that the nanocomposites composed of ZnO nanorod powder surface-coated with carbon material are promising for the development of cost-effective non-enzymatic electrochemical glucose biosensors with high sensitivity.

  9. Irradiation tests on bitumen and bitumen coated materials; Essais d'irradiation de bitume et d'enrobes bitumineux

    Energy Technology Data Exchange (ETDEWEB)

    Tabardel-Brian, R.; Rodier, J.; Lefillatre, G. [Commissariat a l' Energie Atomique, Chusclan (France). Centre de Production de Plutonium de Marcoule

    1969-07-01

    The use of bitumen as a material for coating high-activity products calls for prior study of the resistance of bitumen to irradiation. After giving briefly the methods of preparation of bitumen- coated products, this report lists the equipment which has been used for carrying out the {beta} and {gamma} irradiations of these products, and gives the analytical results obtained as a function of the dose rates chosen and of the total integrated dose. Finally, some conclusions have been drawn concerning the best types of bitumen. It should be stressed that some bitumens apparently underwent no degradation whatsoever nor any volume increase, for a total integrated dose of 1.8 x 10{sup 10} rads. (authors) [French] Dans le cadre de l'enrobage par le bitume des produits de haute activite, il est necessaire de verifier au prealable, la tenue du bitume a l'irradiation. Apres un bref rappel de la preparation des enrobes bitumineux, le present rapport regroupe les moyens qui ont ete mis en oeuvre, pour effectuer leurs irradiations sous rayonnement {beta} et sous rayonnement {gamma}, ainsi que les resultats des analyses qui ont ete faites en fonction des debits de doses choisis et de la dose totale integree. Enfin, des conclusions ont ete tirees sur les types de bitume a retenir. On peut souligner que certains bitumes n'ont subi aucune degradation apparente ni augmentation de volume pour une dose totale integree de 1.8 x 10{sup 10} rads. (auteurs)

  10. Charged-particle coating

    International Nuclear Information System (INIS)

    Johnson, W.L.; Crane, J.K.; Hendricks, C.D.

    1980-01-01

    Advanced target designs require thicker (approx. 300 μm) coatings and better surface finishes that can be produced with current coating techniques. An advanced coating technique is proposed to provide maximum control of the coating flux and optimum manipulation of the shell during processing. In this scheme a small beam of ions or particles of known incident energy are collided with a levitated spherical mandrel. Precise control of the incident energy and angle of the deposition flux optimizes the control of the coating morphology while controlled rotation and noncontact support of the shell minimizes the possibility of particulate or damage generated defects. Almost infinite variability of the incident energy and material in this process provides increased flexibility of the target designs which can be physically realized

  11. Adhesive strength of hydroxyl apatite(HA) coating and biomechanics behavior of HA-coated prosthesis:an experimental study

    OpenAIRE

    Tian-yang ZHANG; Yong-hong DUAN; Shu ZHU; Jin-yu ZHU; Qing-sheng ZHU

    2011-01-01

    Objective To explore the influence of adhesive strength of hydroxyapatite(HA) coating on the post-implantation stability of HA-coated prosthesis.Methods The adhesive strength and biomechanics behavior of HA coating were studied by histopathological observation,material parameters and biomechanical testing,the titanium(Ti)-coated prosthesis was employed as control.Results Scratch test showed that the adhesive strength of HA coating was significantly lower than that of Ti coating(P < 0.01).Hist...

  12. Radiation-induced degradation of polymeric spacecraft materials under protective oxide coatings

    International Nuclear Information System (INIS)

    Lachance, J.; Coiea, C.; Fozza, A.C.; Czeremuszkin, G.; Houdayer, A.; Wertheimer, M.R.

    2001-01-01

    We report the results of experiments, in which two SiO 2 -coated polymers (Kapton(reg] polyimide, and Mylar[reg] polyester), and ITO-coated Kapton[reg] are exposed to high-energy radiation. Possible modification or damage of the coating-polymer interface is assessed by adhesive testing, using a CSEM MicroScratch tester, with which we measure the 'critical load' (L c ) for coating delamination from the polymer surface, and by microscopy, compared with untreated witness samples. We deposit thin (sub-μm) coatings of SiO 2 by plasma-enhanced chemical vapor deposition (PECVD), in order to obtain strong (chemical) bonding at the substrate/coating interface. 100 keV protons and a hydrogen microwave plasma 'lamp' with an MgF 2 window at a power density of 125 μW cm -2 are used to irradiate the sample surfaces

  13. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO and DOE OCRWM Co-Sponsored Advanced Materials Program

    International Nuclear Information System (INIS)

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  14. Synthesis and characterization of carbon-coated Li3V2(PO4)3 cathode materials with different carbon sources

    International Nuclear Information System (INIS)

    Rui, X.H.; Li, C.; Chen, C.H.

    2009-01-01

    The carbon-coated monoclinic Li 3 V 2 (PO 4 ) 3 (LVP) cathode materials were synthesized by a solid-state reaction process under the same conditions using citric acid, glucose, PVDF and starch, respectively, as both reduction agents and carbon coating sources. The carbon coating can enhance the conductivity of the composite materials and hinder the growth of Li 3 V 2 (PO 4 ) 3 particles. Their structures and physicochemical properties were investigated using X-ray diffraction (XRD), thermogravimetric (TG), scanning electron microscopy (SEM) and electrochemical methods. In the voltage region of 3.0-4.3 V, the electrochemical cycling of these LVP/C electrodes all presents good rate capability and excellent cycle stability. It is found that the citric acid-derived LVP owns the largest reversible capacity of 118 mAh g -1 with no capacity fading during 100 cycles at the rate of 0.2C, and the PVDF-derived LVP possesses a capacity of 95 mAh g -1 even at the rate of 5C. While in the voltage region of 3.0-4.8 V, all samples exhibit a slightly poorer cycle performance with the capacity retention of about 86% after 50 cycles at the rate of 0.2C. The reasons for electrochemical performance of the carbon coated Li 3 V 2 (PO 4 ) 3 composites are also discussed. The solid-state reaction is feasible for the preparation of the carbon coated Li 3 V 2 (PO 4 ) 3 composites which can offer favorable properties for commercial applications

  15. Silica coatings on clarithromycin.

    Science.gov (United States)

    Bele, Marjan; Dmitrasinovic, Dorde; Planinsek, Odon; Salobir, Mateja; Srcic, Stane; Gaberscek, Miran; Jamnik, Janko

    2005-03-03

    Pre-crystallized clarithromycin (6-O-methylerythromycin A) particles were coated with silica from the tetraethyl orthosilicate (TEOS)-ethanol-aqueous ammonia system. The coatings had a typical thickness of 100-150 nm and presented about 15 wt.% of the silica-drug composite material. The properties of the coatings depended on reactant concentration, temperature and mixing rate and, in particular, on the presence of a cationic surfactant (cetylpyridinium chloride). In the presence of cetylpyridinium chloride the silica coatings slightly decreased the rate of pure clarithromycin dissolution.

  16. Multiphase Nano-Composite Coatings for Achieving Energy Optimization

    Energy Technology Data Exchange (ETDEWEB)

    Nainaparampil, Jose

    2012-03-26

    UES Inc. and ANL teamed in this work to develop novel coating systems for the protection of surfaces from thermal degradation mainly in two applications; Machining and Die casting. These coatings were specifically designed for the purpose by incorporating required material phases and the overall architecture, which led to reduce the energy usage and increase efficiency of the operations. Following the UES/ANL's feasibility work, the coatings were developed utilizing High power impulse magnetron sputtering (HiPMS) and Large area filtered arc deposition (LAFAD) techniques. Toughness, hardness and oxidation resistance: contrasting qualities have been mixed in the right proportion to attain the suitable material characteristic for the cause. Hafnium diboride (HfB2) based materials provided such a system and its properties were tamed to attain the right combination of toughness and hardness by working on the microstructure and architecture of coatings. An effective interfacing material (graded concentrations of topcoat) was also achieved in this work to provide the required adhesion between the substrate and the coating. Combination of an appropriate bond coat and a functional top coat provided the present thermal degradation resistant coating for cutting tools and die-casting applications. Laboratory level performance tests and industrial level application tests by partner companies (Beta Site Testing) were used for the development of these coatings.

  17. Electrophoretically active sol-gel processes to backfill, seal, and/or densify porous, flawed, and/or cracked coatings on electrically conductive material

    Science.gov (United States)

    Panitz, Janda K.; Reed, Scott T.; Ashley, Carol S.; Neiser, Richard A.; Moffatt, William C.

    1999-01-01

    Electrophoretically active sol-gel processes to fill, seal, and/or density porous, flawed, and/or cracked coatings on electrically conductive substrates. Such coatings may be dielectrics, ceramics, or semiconductors and, by the present invention, may have deposited onto and into them sol-gel ceramic precursor compounds which are subsequently converted to sol-gel ceramics to yield composite materials with various tailored properties.

  18. Development & characterization of alumina coating by atmospheric plasma spraying

    Science.gov (United States)

    Sebastian, Jobin; Scaria, Abyson; Kurian, Don George

    2018-03-01

    Ceramic coatings are applied on metals to prevent them from oxidation and corrosion at room as well as elevated temperatures. The service environment, mechanisms of protection, chemical and mechanical compatibility, application method, control of coating quality and ability of the coating to be repaired are the factors that need to be considered while selecting the required coating. The coatings based on oxide materials provides high degree of thermal insulation and protection against oxidation at high temperatures for the underlying substrate materials. These coatings are usually applied by the flame or plasma spraying methods. The surface cleanliness needs to be ensured before spraying. Abrasive blasting can be used to provide the required surface roughness for good adhesion between the substrate and the coating. A pre bond coat like Nickel Chromium can be applied on to the substrate material before spraying the oxide coating to avoid chances of poor adhesion between the oxide coating and the metallic substrate. Plasma spraying produces oxide coatings of greater density, higher hardness, and smooth surface finish than that of the flame spraying process Inert gas is often used for generation of plasma gas so as to avoid the oxidation of the substrate material. The work focuses to develop, characterize and optimize the parameters used in Al2O3 coating on transition stainless steel substrate material for minimizing the wear rate and maximizing the leak tightness using plasma spray process. The experiment is designed using Taguchi’s L9 orthogonal array. The parameters that are to be optimized are plasma voltage, spraying distance and the cooling jet pressure. The characterization techniques includes micro-hardness and porosity tests followed by Grey relational analysis of the results.

  19. Simple Coatings to Render Polystyrene Protein Resistant

    Directory of Open Access Journals (Sweden)

    Marcelle Hecker

    2018-02-01

    Full Text Available Non-specific protein adsorption is detrimental to the performance of many biomedical devices. Polystyrene is a commonly used material in devices and thin films. Simple reliable surface modification of polystyrene to render it protein resistant is desired in particular for device fabrication and orthogonal functionalisation schemes. This report details modifications carried out on a polystyrene surface to prevent protein adsorption. The trialed surfaces included Pluronic F127 and PLL-g-PEG, adsorbed on polystyrene, using a polydopamine-assisted approach. Quartz crystal microbalance with dissipation (QCM-D results showed only short-term anti-fouling success of the polystyrene surface modified with F127, and the subsequent failure of the polydopamine intermediary layer in improving its stability. In stark contrast, QCM-D analysis proved the success of the polydopamine assisted PLL-g-PEG coating in preventing bovine serum albumin adsorption. This modified surface is equally as protein-rejecting after 24 h in buffer, and thus a promising simple coating for long term protein rejection of polystyrene.

  20. Review on the Photocatalyst Coatings of TiO2: Fabrication by Mechanical Coating Technique and Its Application

    Directory of Open Access Journals (Sweden)

    Yun Lu

    2015-07-01

    Full Text Available This review presents the latest results of studies directed at photocatalyst coatings of titanium dioxide (TiO2 prepared by mechanical coating technique (MCT and its application. Compared with traditional coating techniques, MCT is a simple, low cost and useful coating formation process, which is proposed and developed based on mechanical frictional wear and impacts between substrate materials and metal powder particles in the bowl of planetary ball mill. The formation process of the metal coatings in MCT includes four stages: The nucleation by adhesion, the formation and coalescence of discrete islands, formation and thickening of continuous coatings, exfoliation of continuous coatings. Further, two-step MCT was developed based on the MCT concept for preparing composite coatings on alumina (Al2O3 balls. This review also discusses the influence on the fabrication of photocatalyst coatings after MCT and improvement of its photocatalytic activity: oxidation conditions, coating materials, melt salt treatment. In this review, the oxidation conditions had been studied on the oxidation temperature of 573 K, 673 K, 773 K, 873 K, 973 K, 1173 K and 1273 K, the oxidation time of 0.5 h, 1 h, 3 h, 10 h, 15 h, 20 h, 30 h, 40 h, and 50 h. The photocatalyst coatings showed the highest photocatalytic activity with the oxidation condition of 1073 K for 15 h. The metal powder of Ti, Ni and Cr had been used as the coating materials. The composite metal powder could affect the surface structure and photocatalytic activity. On the other hand, the melt salt treatment with KNO3 is an effective method to form the nano-size structure and enhance photocatalytic activity, especially under visible light.

  1. Use of diluted Ca(OH)2 suspensions and their transformation into nanostructured CaCO3 coatings: A case study in strengthening heritage materials (stucco, adobe and stone)

    Science.gov (United States)

    Lanzón, Marcos; Madrid, Juan Antonio; Martínez-Arredondo, Ana; Mónaco, Soledad

    2017-12-01

    In the conservation of heritage materials, the effectiveness of diluted nanolime suspensions in consolidating surfaces is scarcely explored. This paper aims to examine the surface modification of stucco, adobe and stone by deposition of Ca(OH)2 nanoparticles. The nanoparticles were applied in five consecutive coats and transformed into CaCO3 by atmospheric CO2 creating a compatible coating with the surface. The coatings were studied by erosion tests (pull-off tests) and examined by scanning electron microscopy (SEM) and optical microscopy. The tests confirmed the surface resistance was clearly improved due to formation of nanostructured cementing CaCO3 coatings. In addition, the coatings did not practically alter the surface colour due to the diluted nature of the suspensions. To conclude, Ca(OH)2 nanoparticles-based coatings are appropriate solutions to extend the durability of traditional heritage materials, such as stucco, adobe or stone.

  2. Progress in SP-100 tribological coatings

    International Nuclear Information System (INIS)

    Ring, P.J.; Roy, P.; Schuster, G.B.; Busboom, H.J.

    1992-01-01

    The SP-100 reactor will operate at temperatures up to 1500K in high vacuum. To address the SP-100 needs, a tribology development program has been established at GE to investigate candidate coating materials. Materials were selected based on their high thermodynamic stability, high melting point, compatibility with the substrate, and coefficients of thermal expansion similar to niobium-1% zirconium-the candidate structural material for SP-100. An additional requirement was that the deposition processes should be commercially available to coat large components. This paper presents the details regarding the SP-100 Tribology Development Program including background information, specific bearing requirements, basis for coating material selection, testing methods and the initial results covering the early years of this program

  3. Performance of Ti-multilayer coated tool during machining of MDN431 alloyed steel

    Science.gov (United States)

    Badiger, Pradeep V.; Desai, Vijay; Ramesh, M. R.

    2018-04-01

    Turbine forgings and other components are required to be high resistance to corrosion and oxidation because which they are highly alloyed with Ni and Cr. Midhani manufactures one of such material MDN431. It's a hard-to-machine steel with high hardness and strength. PVD coated insert provide an answer to problem with its state of art technique on the WC tool. Machinability studies is carried out on MDN431 steel using uncoated and Ti-multilayer coated WC tool insert using Taguchi optimisation technique. During the present investigation, speed (398-625rpm), feed (0.093-0.175mm/rev), and depth of cut (0.2-0.4mm) varied according to Taguchi L9 orthogonal array, subsequently cutting forces and surface roughness (Ra) were measured. Optimizations of the obtained results are done using Taguchi technique for cutting forces and surface roughness. Using Taguchi technique linear fit model regression analysis carried out for the combination of each input variable. Experimented results are compared and found the developed model is adequate which supported by proof trials. Speed, feed and depth of cut are linearly dependent on the cutting force and surface roughness for uncoated insert whereas Speed and depth of cut feed is inversely dependent in coated insert for both cutting force and surface roughness. Machined surface for coated and uncoated inserts during machining of MDN431 is studied using optical profilometer.

  4. Laser cladding of bioactive glass coatings.

    Science.gov (United States)

    Comesaña, R; Quintero, F; Lusquiños, F; Pascual, M J; Boutinguiza, M; Durán, A; Pou, J

    2010-03-01

    Laser cladding by powder injection has been used to produce bioactive glass coatings on titanium alloy (Ti6Al4V) substrates. Bioactive glass compositions alternative to 45S5 Bioglass were demonstrated to exhibit a gradual wetting angle-temperature evolution and therefore a more homogeneous deposition of the coating over the substrate was achieved. Among the different compositions studied, the S520 bioactive glass showed smoother wetting angle-temperature behavior and was successfully used as precursor material to produce bioactive coatings. Coatings processed using a Nd:YAG laser presented calcium silicate crystallization at the surface, with a uniform composition along the coating cross-section, and no significant dilution of the titanium alloy was observed. These coatings maintain similar bioactivity to that of the precursor material as demonstrated by immersion in simulated body fluid. Copyright 2009 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  5. Behaviour of glass and thermal protective coatings on stainless steels in the nitrogen tetroxide based coolant

    International Nuclear Information System (INIS)

    Bakalin, Yu.I.; Dobrunova, V.M.; Doroshkevich, V.N.; Nesterenko, V.B.; Trubnikov, V.P.

    1985-01-01

    The technology of application of glass and enamel protective coatings on stainless steel has been examined, their testing in the medium of nitrogen tetroxide based coolant with different content of nitric acid has been carried out, the basic characteristics of the coatings after testing have been defined. Chromium-nickel austenitic 12kh18n10t steel, widely used in the nuclear power, have been chosen as a basic object of examination. The coatings have been tested in nitrogen oxide at P=12.0 MPa, temperature 310 deg C and 0.1% HNO 3 , and also in the medium of vat residue of the rectifying tower with nitric acid content up to 25 mass %. Tests of the coatings have demonstrated their sufficiently high stability, especially of those based on enamels A-20 and BK-5. These coatings are characterised by satisfactory performance and can be used for corrosion protection of the materials used in nuclear power

  6. Effects of Coating Materials and Processing Conditions on Flow Enhancement of Cohesive Acetaminophen Powders by High-Shear Processing With Pharmaceutical Lubricants.

    Science.gov (United States)

    Wei, Guoguang; Mangal, Sharad; Denman, John; Gengenbach, Thomas; Lee Bonar, Kevin; Khan, Rubayat I; Qu, Li; Li, Tonglei; Zhou, Qi Tony

    2017-10-01

    This study has investigated the surface coating efficiency and powder flow improvement of a model cohesive acetaminophen powder by high-shear processing with pharmaceutical lubricants through 2 common equipment, conical comil and high-shear mixer. Effects of coating materials and processing parameters on powder flow and surface coating coverage were evaluated. Both Carr's index and shear cell data indicated that processing with the lubricants using comil or high-shear mixer substantially improved the flow of the cohesive acetaminophen powder. Flow improvement was most pronounced for those processed with 1% wt/wt magnesium stearate, from "cohesive" for the V-blended sample to "easy flowing" for the optimally coated sample. Qualitative and quantitative characterizations demonstrated a greater degree of surface coverage for high-shear mixing compared with comilling; nevertheless, flow properties of the samples at the corresponding optimized conditions were comparable between 2 techniques. Scanning electron microscopy images demonstrated different coating mechanisms with magnesium stearate or l-leucine (magnesium stearate forms a coating layer and leucine coating increases surface roughness). Furthermore, surface coating with hydrophobic magnesium stearate did not retard the dissolution kinetics of acetaminophen. Future studies are warranted to evaluate tableting behavior of such dry-coated pharmaceutical powders. Copyright © 2017 American Pharmacists Association®. Published by Elsevier Inc. All rights reserved.

  7. Method of applying a coating to a steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Masuda, T; Murakami, S; Chihara, Y; Iijima, K

    1968-07-19

    An application of a coating material containing a radically or ionically polymerizable monomer that can be changed into a high molecular compound by irradiation with ionizing radiations is provided to protect steel from corrosion and the adhesion of organic material. In this irradiation, the radiation doses are not more than 30 Mrad. The coating material is at least one kind of vehicle selected from the group consisting of a radically or ionically polymerizable monomer, polymer, copolymer, or compound of this monomer. They are, for example, styrene, acrylate, methacrylate, vinyl pyridine and their derivatives, acrylonitrile, acrylamide, and other vinyl compounds, etc. The absorption doses may be 30 or less Mrad, but preferably in the range of from 10 to 1 Mrad. Advantages are that the auxiliary heating can be performed below 100/sup 0/C, and that hardening can be carried out below 50/sup 0/C. Furthermore, the irradiation time is shorter than 30 seconds; may kinds of vehicles can be used; and solvent is unnecessary. In one example, 15 parts of acrylamide, 40 parts of styrene and 45 parts of ethyl acrylate are copolymerized. This copolymer is dissolved into 100 parts of styrene and is mixed with 50 parts of rutile and 50 parts of yellow lead. The obtained vehicle is hardened with 10 Mrad. The coated film 30..mu.. thick shows no defects due to weathering after 3 months. In another example, a mixture of 80 parts of unsaturated polyester and 20 parts of ethylene dimethacrylate gives 3H by irradiation with 6 Mrad in inert gas.

  8. Study of the fire resistant behavior of unfilled and carbon nanofibers reinforced polybenzimidazole coating for structural applications

    OpenAIRE

    Iqbal, H.M.S.; Stec, A.A.; Patel, P.; Bhowmik, S.; Benedictus, R.

    2013-01-01

    With increasing interest in epoxy-based carbon fiber composites for structural applications, it is important to improve the fire resistant properties of these materials. The fire resistant performance of these materials can be improved either by using high performance epoxy resin for manufacturing carbon fiber composite or by protecting the previously used epoxy-based composite with some fire resistant coating. In this context, work is carried out to evaluate the fire resistance performance o...

  9. Sacrificial Protective Coating Materials that can be Regenerated In-Situ to Enable High Performance Membranes

    Energy Technology Data Exchange (ETDEWEB)

    Malati, Peter; Ganguli, Rahul; Mehrotra, Vivek

    2018-03-20

    In the pulp and paper industry, weak black liquor concentration is carried out using energy intensive evaporators. Briefly, after wood digestion, water is evaporated to concentrate weak black liquor to the point where the black liquor can be burned in a recovery boiler, which ultimately leads to the recovery of digestion chemicals. Because it is less energy intensive than heat-driven separation, pressure-driven separation of water from black liquor using membranes could reduce the energy usage by 55 trillion Btu yr-1 and carbon dioxide emissions by more than 11 million metric tons CO2 per year if the first two evaporators are replaced. However, weak black liquor is a hot, corrosive, and highly fouling feed with organic molecules, colloids, and ions that clog membranes within hours of operation. We have shown that membrane-based concentration of weak black liquor is feasible, but only with our antifouling and anti-clogging technology that is based on a sacrificial Bio-inspired Living Skin concept. This concept is based on a conformal coating that is formed at the membrane surface and within the pores. Weak foulant adhesion dramatically decreases membrane fouling while the superhydrophilicity of the coating increases the water permeability. Moreover, the coating can be completely removed during backflushing, which removes foulants that may irreversibly adhere to the coating over long periods of time. The skin shedding completely regenerates the membrane surface and pores, restoring the original flux. This is followed by in-situ recoating, using the existing membrane plumbing and pumps, which essentially creates a brand new membrane surface. Our coatings resist fouling under hot weak black liquor concentration conditions and can be regenerated in-situ on demand. Weak black liquor permeate flux as well as Fourier-transform infrared spectroscopy results suggest that black liquor foulants adhere very weakly to coated membrane surfaces. We modified the coating process to

  10. Long-term antibiotic delivery by chitosan-based composite coatings with bone regenerative potential

    Science.gov (United States)

    Ordikhani, F.; Simchi, A.

    2014-10-01

    Composite coatings with bone-bioactivity and drug-eluting capacity are considered as promising materials for titanium bone implants. In this work, drug-eluting chitosan-bioactive glass coatings were fabricated by a single-step electrophoretic deposition technique. Drug-loading and -releasing capacity of the composite coatings were carried out using the vancomycin antibiotic. Uniform coatings with a thickness of ∼55 μm containing 23.7 wt% bioactive glass particles and various amounts of the antibiotic (380-630 μg/cm2) were produced. The coatings were bioactive in terms of apatite-forming ability in simulated body fluid and showed favorable cell adhesion and growth. In vitro biological tests also indicated that the composite coatings had better cellular affinity than pristine chitosan coatings. The in vitro elution kinetics of the composite coating revealed an initial burst release of around 40% of the drug within the first elution step of 1 h and following by a continuous eluting over 4 weeks, revealing long-term drug-delivering potential. Antibacterial tests using survival assay against Gram-positive Staphylococcus aureus bacteria determined the effect of vancomycin release on reduction of infection risk. Almost no bacteria were survived on the coatings prepared from the EPD suspension containing ≥0.5 g/l vancomycin. The developed chitosan-based composite coatings with bone bioactivity and long-term drug-delivery ability may be potentially useful for metallic implants to reduce infection risk.

  11. Synthesis and Application of Jatropha Oil based Polyurethane as Paint Coating Material

    Directory of Open Access Journals (Sweden)

    Zainal Alim Mas’ud

    2012-08-01

    Full Text Available Recently, the use of renewable sources in the preparation of various industrial materials has been revitalized in response to environmental concerns. Natural oils are considered to be the most important genre of renewable sources. Jatropha curcas oil (JPO based polyol is an alternative material that may possibly replace petrochemical-based polyol for polyurethane coating material. Polyurethane was synthesized by reacting JPO-based polyol with isocyanate. To produce JPO-based polyol, JPO was first epoxidized to form epoxidized J. curcas oil (EJP, subsequently it was converted to polyol by the opening ring reaction with acrylic acid (AA using triethylamine (TEA as a catalyst. The JPO-based polyurethane film resulting from this study is compared with polyurethane film from commercial polyol for gloss, hardness, and adhesion quality. The result showed that the source of polyol has an influence on gloss, hardness, and adhesion of polyurethane film, but the differences with using isocyanate has less influence. Using visual observation, polyurethane film produced from L.OHV polyol, H.OHV polyol and commercial polyol have similar quality.

  12. Friction surfaced Stellite6 coatings

    International Nuclear Information System (INIS)

    Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

    2012-01-01

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: ► Stellite6 used as coating material for friction surfacing. ► Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. ► Finer and uniformly distributed carbides in friction surfaced coatings. ► Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  13. High-temperature protective coatings for C/SiC composites

    OpenAIRE

    Xiang Yang; Chen Zhao-hui; Cao Feng

    2014-01-01

    Carbon fiber-reinforced silicon carbide (C/SiC) composites were well-established light weight materials combining high specific strength and damage tolerance. For high-temperature applications, protective coatings had to provide oxidation and corrosion resistance. The literature data introduced various technologies and materials, which were suitable for the application of coatings. Coating procedures and conditions, materials design limitations related to the reactivity of the components of C...

  14. Edge coating apparatus with movable roller applicator for solar cell substrates

    Science.gov (United States)

    Pavani, Luca; Abas, Emmanuel

    2012-12-04

    A non-contact edge coating apparatus includes an applicator for applying a coating material on an edge of a solar cell substrate and a control system configured to drive the applicator. The control system may drive the applicator along an axis to maintain a distance with an edge of the substrate as the substrate is rotated to have the edge coated with a coating material. The applicator may include a recessed portion into which the edge of the substrate is received for edge coating. For example, the applicator may be a roller with a groove. Coating material may be introduced into the groove for application onto the edge of the substrate. A variety of coating materials may be employed with the apparatus including hot melt ink and UV curable plating resist.

  15. Stresses and Cracks in Surface Coatings

    DEFF Research Database (Denmark)

    Horsewell, Andy

    2000-01-01

    This extended abstract of the talk to be given at the Danish Metallurgical Society, Winter Meeting 1999, gives an outline of the areas of interest in current projects in wear and corrosion resistant coatings at Materials Technology, Technical University of Denmark (IPT, Materialeteknologi, DTU......). It also briefly describes our method of approach in analysing new coating / substrate combinations or new materials processing techniques for producing a given coating. We strive to combine, often in collaboration with others, a fundamental understanding of microstructure, mechanical properties...

  16. Electrophoretic deposition of hydroxyapatite-hexagonal boron nitride composite coatings on Ti substrate.

    Science.gov (United States)

    Göncü, Yapıncak; Geçgin, Merve; Bakan, Feray; Ay, Nuran

    2017-10-01

    In this study, commercial pure titanium samples were coated with nano hydroxyapatite-nano hexagonal boron nitride (nano HA-nano hBN) composite by electrophoretic deposition (EPD). The effect of process parameters (applied voltage, deposition time and solid concentration) on the coating morphology, thickness and the adhesion behavior were studied systematically and crack free nano hBN-nano HA composite coating production was achieved for developing bioactive coatings on titanium substrates for orthopedic applications. For the examination of structural and morphological characteristics of the coating surfaces, various complementary analysis methods were performed. For the structural characterization, XRD and Raman Spectroscopy were used while, Scanning Electron Microscopy (SEM) equipped with an energy dispersive spectrometer (EDS) and Transmission Electron Microscopy (TEM) techniques were carried out for revealing the morphological characterization. The results showed that nano HA-nano hBN were successfully deposited on Ti surface with uniform, crack-free coating by EPD. The amounts of hBN in suspension are considered to have no effect on coating thickness. By adding hBN into HA, the morphology of HA did not change and hBN has no significant effect on porous structure. These nanostructured surfaces are expected to be suitable for proliferation of cells and have high potential for bioactive materials. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Carbon nanotube-coated silicone as a flexible and electrically conductive biomedical material

    International Nuclear Information System (INIS)

    Matsuoka, Makoto; Akasaka, Tsukasa; Totsuka, Yasunori; Watari, Fumio

    2012-01-01

    Artificial cell scaffolds that support cell adhesion, growth, and organization need to be fabricated for various purposes. Recently, there have been increasing reports of cell patterning using electrical fields. We fabricated scaffolds consisting of silicone sheets coated with single-walled (SW) or multi-walled (MW) carbon nanotubes (CNTs) and evaluated their electrical properties and biocompatibility. We also performed cell alignment with dielectrophoresis using CNT-coated sheets as electrodes. Silicone coated with 10 μg/cm 2 SWCNTs exhibited the least sheet resistance (0.8 kΩ/sq); its conductivity was maintained even after 100 stretching cycles. CNT coating also improved cell adhesion and proliferation. When an electric field was applied to the cell suspension introduced on the CNT-coated scaffold, the cells became aligned in a pearl-chain pattern. These results indicate that CNT coating not only provides electro-conductivity but also promotes cell adhesion to the silicone scaffold; cells seeded on the scaffold can be organized using electricity. These findings demonstrate that CNT-coated silicone can be useful as a biocompatible scaffold. - Highlights: ► We fabricated a CNT-coated silicone which has conductivity and biocompatibility. ► The conductivity was maintained after 100 cycles of stretching. ► CNT coatings enabled C2C12 cells adhere to the silicone surface. ► Cells were aligned with dielectrophoresis between CNT-coated silicone surfaces.

  18. Corrosion behaviour of Arc-PVD coatings and hybrid systems

    International Nuclear Information System (INIS)

    Reichel, K.

    1992-01-01

    To achieve a comprehensive protective effect against corrosion and wear stresses, coating systems are increasingly being developed, in which there is a separation of the tasks of the coating materials regarding the protective effect. On the one hand, pure PVD coating systems are used, on the other hand hybrid coatings are examined, where galvanic processes are combined with PVD technique. The results of experiments introduced in this article were determined on Arc-PVD coatings. By this process, titanium nitride and chromium nitride coatings are both deposited directly on the basic material and are also deposited as combination coatings of Ti/TiN and chemical nickel/TiN. (orig.) [de

  19. Active Packaging Coatings

    Directory of Open Access Journals (Sweden)

    Luis J. Bastarrachea

    2015-11-01

    Full Text Available Active food packaging involves the packaging of foods with materials that provide an enhanced functionality, such as antimicrobial, antioxidant or biocatalytic functions. This can be achieved through the incorporation of active compounds into the matrix of the commonly used packaging materials, or by the application of coatings with the corresponding functionality through surface modification. The latter option offers the advantage of preserving the packaging materials’ bulk properties nearly intact. Herein, different coating technologies like embedding for controlled release, immobilization, layer-by-layer deposition, and photografting are explained and their potential application for active food packaging is explored and discussed.

  20. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    Science.gov (United States)

    Cai, Yuxuan

    Superhydrophobic surfaces exhibit superior water repellent properties, and they have remarkable potential to improve current energy infrastructure. Substantial research has been performed on the production of superhydrophobic coatings. However, superhydrophobic coatings have not yet been adopted in many industries where potential applications exist due to the limited durability of the coating materials and the complex and costly fabrication processes. Here presented a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature and strong mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The as-sprayed coating demonstrated a hierarchically structured coating topography, which closely resembles superhydrophobic surfaces in nature. Compared to smooth REO surfaces, the SPPS superhydrophobic coating improved the water contact angle by as much as 65° after vacuum treatment at 1 Pa for 48 hours.

  1. Zirconium coatings doped with nanoparticles for the protection of stainless steel

    International Nuclear Information System (INIS)

    Pineda, F; Vargas, E; Martinez, C; Sancy, M; Rabagliati, F.M; Pavez, J; Paez, M.A

    2008-01-01

    The anticorrosive protection of metal alloys, like stainless steel, is usually carried out with chrome-based coatings, but the toxic wastes associated with the process minimizes its applicability. The above has motivated the search for alternative protection methodologies, among which are the inorganic polymers prepared by the sol-gel method, which are a viable protection alternative because of their outstanding chemical and physical properties in aggressive environments. Despite the method's benefits, the application of sol-gel coatings to metals exposed to highly corrosive materials is restricted due to the substantial porosity of the films. Recent studies report that this limiting factor can be diminished by adding inorganic nanoparticles to the polymeric matrices, significantly improving the anticorrosive properties of the coatings. Considering the above, this work evaluated the inclusion of iron oxide nanoparticles (III) in zirconium polymeric matrices for the protection of 316 and 316L stainless steel. Electrochemical techniques, such as polarization curves and electrochemical impedance spectroscopy and morphological analysis with atomic force microscopy were used for this purpose. The responses obtained showed improvements in the anticorrosive properties of the zirconium films when doped with nanoparticles, and the best protective response was obtained with the minimum amount of the nanomaterial, aided by a significant increase in the metallic material's passivity. A critical content of nanoparticles was also identified in the polymeric matrix, above which the coating suffers serious deterioration, caused by the apparent formation of percolation channels leading to the oversaturation of the polymeric matrix

  2. Coating requirements for an ICF dry-wall design

    International Nuclear Information System (INIS)

    Taylor, L.H.; Sucov, E.W.

    1981-01-01

    A new concept for protecting the first wall of an ICF reactor has been developed which relies heavily on a coating to protect the steel tubes which comprise the first wall. This coating must survive the pellet explosion, be ductile, and be compatible with the materials in the ICF pellet. Calculations indicate that tantalum is the best choice for the coating material and that tantalum coated steel tubes can handle fusion thermal powers of 3500 MW in a 10 m radius spherical chamber

  3. ADHESION OF BIOCOMPATIBLE TiNb COATING

    Directory of Open Access Journals (Sweden)

    Tomas Kolegar

    2017-06-01

    Full Text Available Preparation of a coating with a high quality requires good adhesion of the film to the substrate. The paper deals with the adhesion of biocompatible TiNb coating with different base materials. Several materials such as titanium CP grade 2, titanium alloys Ti6Al4V and stainless steel AISI 316L were measured. Testing samples were made in the shape of small discs. Those samples were coated with a TiNb layer by using the PVD method (magnetron sputtering. Onto the measured layer of TiNb an assistant cylinder was stuck using a high strength epoxy adhesive E1100S. The sample with the assistant cylinder was fixed into a special fixture and the whole assembly underwent pull-off testing for adhesion. The main result of this experiment was determining the strength needed to peel the layer and morphology and size of the breakaway. As a result, we will be able to determine the best base material and conditions where the coating will be remain intact with the base material.

  4. Elevated electrochemical performance of (NH4)3AlF6-coated 0.5Li2MnO3·0.5LiNi1/3Co1/3Mn1/3O2 cathode material via a novel wet coating method

    International Nuclear Information System (INIS)

    Xu, Guofeng; Li, Jianling; Xue, Qingrui; Dai, Yu; Zhou, Hongwei; Wang, Xindong; Kang, Feiyu

    2014-01-01

    A novel wet method of (NH 4 ) 3 AlF 6 coating was explored to enhance the electrochemical performance of Mn-based solid-solution cathode material 0.5Li 2 MnO 3 ·0.5LiNi 1/3 Co 1/3 Mn 1/3 O 2 . The X-ray powder diffraction patterns show that the coating material is pure-phase (NH 4 ) 3 AlF 6 and both pristine and coated samples can be indexed to hexagonal α-NaFeO 2 layered structure with space group of R-3 m. The field-emission scanning electron microscope images and the energy dispersive X-ray spectroscopy show that (NH 4 ) 3 AlF 6 is successfully coated on the surface of active particle. The (NH 4 ) 3 AlF 6 coated electrodes exhibit improved electrochemical performance, for instance, the initial charge-discharge efficiency was promoted by 5% (NH 4 ) 3 AlF 6 coating, the 1 wt.% and 3 wt.% coated electrodes deliver elevated cycling ability which is ascribed to the lower resistance between electrode and electrolyte as indicated by AC impedance measurement at different cycles. In addition, the coated-electrodes also give enhanced rate capability particularly for 1 wt.% NAF-coated electrode performing surprising capacity of 143.4 mAh g −1 at 5 C higher than that of 109.4 mAh g −1 for pristine electrode. Furthermore, the 1 wt.% NAF-coated electrode also shows improved cycle and rate performance at 55°C

  5. Investigations on the corrosion resistance of metallic bipolar plates (BPP) in proton exchange membrane fuel cells (PEMFC) - understanding the effects of material, coating and manufacturing

    Science.gov (United States)

    Dur, Ender

    Polymer Electrolyte Membrane Fuel Cell (PEMFC) systems are promising technology for contributing to meet the deficiency of world`s clean and sustainable energy requirements in the near future. Metallic bipolar plate (BPP) as one of the most significant components of PEMFC device accounts for the largest part of the fuel cell`s stack. Corrosion for metallic bipolar plates is a critical issue, which influences the performance and durability of PEMFC. Corrosion causes adverse impacts on the PEMFC`s performance jeopardizing commercialization. This research is aimed at determining the corrosion resistance of metallic BPPs, particularly stainless steels, used in PEMFC from different aspects. Material selection, coating selection, manufacturing process development and cost considerations need to be addressed in terms of the corrosion behavior to justify the use of stainless steels as a BPP material in PEMFC and to make them commercially feasible in industrial applications. In this study, Ti, Ni, SS304, SS316L, and SS 430 blanks, and BPPs comprised of SS304 and SS316L were examined in terms of the corrosion behavior. SS316L plates were coated to investigate the effect of coatings on the corrosion resistance performance. Stamping and hydroforming as manufacturing processes, and three different coatings (TiN, CrN, ZrN) applied via the Physical Vapor Deposition (PVD) method in three different thicknesses were selected to observe the effects of manufacturing processes, coating types and coating thicknesses on the corrosion resistance of BPP, respectively. Uncoated-coated blank and formed BPP were subjected to two different corrosion tests: potentiostatic and potentiodynamic. Some of the substantial results: 1- Manufacturing processes have an adverse impact on the corrosion resistance. 2- Hydroformed plates have slightly higher corrosion resistance than stamped samples. 3- BPPs with higher channel size showed better corrosion resistance. 4- Since none of the uncoated samples

  6. Examples illustrating the effects of high-temperature corrosion and protective coatings on the creep-to-rupture behaviour of materials resistant to very high temperatures

    International Nuclear Information System (INIS)

    Sachova, E.; Hougardy, H.P.; Granacher, J.

    1989-01-01

    Assessing the creep stress, it is assumed in general that the sub-surface effects in a specimen correspond to those at the surface. Particularly in very high temperature environments, however, oxidation is an additional effect to be taken into account, and there are other operational stresses to be reckoned with, as e.g. hot gas corrosion of gas turbine blades. The reduction of the effective cross section due to corrosion for instance of the material affected by long-term creep leads to an increase in stresses and thus shortens the period up to rupture. Protective coatings will prevent or at least delay corrosion. The paper reports the performance of various protective coatings. Pt-Al coatings have have been found to remain intact even on specimens with the longest testing periods up to rupture, to an extent that there was no oxidation at the grain boundaries proceeding from the surface to the sub-surface material. The same applies to the plasma-sprayed coatings, although in some cases pores had developed in the coating. The chromium alitizations were used up irregularly over the surface of some specimens tested at 1000deg C. Chromizing layers have been found to be more strongly damaged than the other coatings tested under comparable conditions. (orig./RHM) [de

  7. Roll-to-Roll Manufacturing of Robust Superhydrophobic Coating on Metallic Engineering Materials.

    Science.gov (United States)

    Dong, Shuliang; Wang, Zhenlong; Wang, Yukui; Bai, Xuelin; Fu, Yong Qing; Guo, Bin; Tan, Chaoliang; Zhang, Jia; Hu, PingAn

    2018-01-17

    Creating a robust superhydrophobic surface on the conventional engineering materials at mass production is of great importance for a self-cleaning, anti-icing, nonwetting surface and low flow resistance in industrial applications. Herein, we report a roll-to-roll strategy to create durable and robust superhydrophobic surfaces with designed micro-/nanoscale hierarchical structures on many conventional engineering materials by combining electrical discharge machining and coating of carbon nanoparticles, followed by oil penetration and drying. The treated surface shows good superhydrophobic properties with a static water contact angle of 170 ± 2° and slide angle of 3 ± 1°. The treated surface also exhibits good resilience and maintains the performance after being tested in various harsh conditions, including water flushing for several days, sand abrasion, scratching with sandpapers, and corrosive solution. Significantly, the superhydrophobic surfaces also show a high efficiency of self-cleaning properties even after oil contamination during applications.

  8. Material-Process-Performance Relationships for Roll-to-Roll Coated PEM Electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mauger, Scott; Neyerlin, K.C.; Stickel, Jonathan; Ulsh, Michael; More, Karren; Wood, David

    2017-04-26

    Roll-to-roll (R2R) coating is the most economical and highest throughput method for producing fuel cell electrodes. R2R coating encompasses many different methodologies to create uniform films on a moving web substrate. Here we explore two coating methods, gravure and slot die, to understand the impacts of each on film uniformity and performance.

  9. Aspects of fatigue life in thermal barrier coatings

    Energy Technology Data Exchange (ETDEWEB)

    Brodin, H.

    2001-08-01

    Thermal barrier coatings (TBC) are applied on hot components in airborne and land based gas turbines when higher turbine inlet temperature, meaning better thermal efficiency, is desired. The TBC is mainly applied to protect underlying material from high temperatures, but also serves as a protection from the aggressive corrosive environment. Plasma sprayed coatings are often duplex TBC's with an outer ceramic top coat (TC) made from partially stabilised zirconia - ZrO{sub 2} + 6-8% Y{sub 2}O{sub 3}. Below the top coat there is a metallic bond coat (BC). The BC is normally a MCrAlX coating (M=Ni, Co, Fe... and X=Y, Hf, Si ... ). In gas turbine components exposed to elevated temperatures nickel-based superalloys are commonly adopted as load carrying components. In the investigations performed here a commercial wrought Ni-base alloy Haynes 230 has been used as substrate for the TBC. As BC a NiCoCrAlY serves as a reference material and in all cases 7% Yttria PS zirconia has been used. Phase development and failure mechanisms in APS TBC during service-like conditions, have been evaluated in the present study. This is done by combinations of thermal cycling and low cycle fatigue tests. The aim is to achieve better knowledge regarding how, when and why thermal barrier coatings fail. As a final outcome of the project a model capable of predicting fatigue life of a given component will help engineers and designers of land based gas turbines for power generation to better optimise TBC's. In the investigations it is seen that TBC life is strongly influenced by oxidation of the BC and interdiffusion between BC and the substrate. The bond coat is known to oxidise with time at high temperature. The initial oxide found during testing is alumina. With increased time at high temperature Al is depleted from the bond coat due to inter-diffusion and oxidation. Oxides others than alumina start to form when the Al content is reduced below a critical limit. It is here believed

  10. Au-coated X-ray Anti-scattering Grid Performance Test by MCNP

    Energy Technology Data Exchange (ETDEWEB)

    Bae, JunWoo; Yoo, Dong Han; Kim, Hee Reyoung [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

    2014-10-15

    It is required to protect individual against the dangers of ionizing radiation from medical exposure. And increasing of resolution for x-ray radiography tools can give radiation protectoral benefits. Because the image device has higher resolution in same energy source, it requires low energy level source and it can reduce individual dose. The anti-scattering grid is sub-device that is attached in front of detector (direction of source). It is square lattice shape generally. It is composed of penetration parts and shielding parts. Penetration part is generally air (the void) and in some studies it uses wood or aluminum. Shielding part is composed of various materials such as lead or copper. In this study, it is focused on the gold as one of X-ray grid materials, where gold is generally known as excellent shielding material and the performance test on the gold coated anti-scattering grid is carried out by MCNP simulation. X-ray grid was simulated by using MCNP code and its performance was investigated. It was understood that glass based and Au-coated grid could lessen the scattered photons more where the reduction was about two third. In further study, geometry optimization or material selection will be conducted by MCNP simulation for giving benefits to design proper grid for various instruments.

  11. Durability of anti-graffiti coatings on stone: natural vs accelerated weathering.

    Science.gov (United States)

    Carmona-Quiroga, Paula M; Jacobs, Robert M J; Martínez-Ramírez, Sagrario; Viles, Heather A

    2017-01-01

    Extending the use of novel anti-graffiti coatings to built heritage could be of particular interest providing the treatments are efficient enough in facilitating graffiti removal and long-lasting to maintain their protective properties without interfering with the durability of the substrates. However, studies of the durability of these coatings are scarce and have been mainly carried out under accelerated weathering conditions, the most common practice for assessing the durability of materials but one that does not reproduce accurately natural working conditions. The present study aimed to assess the durability of the anti-graffiti protection afforded by two anti-graffiti treatments (a water dispersion of polyurethane with a perfluoropolyether backbone and a water based crystalline micro wax) on Portland limestone and Woodkirk sandstone after 1 year of outdoor exposure in the South of England with periodic painting and cleaning episodes taking place. A parallel study under artificial weathering conditions in a QUV chamber for 2000 hours was also carried out. Changes to the coatings were assessed by measuring colour, gloss, water-repellency, roughness and microstructure, the latter through micro-Raman and optical microscope observations, periodically during the experiments. The results show that both anti-graffiti treatments deteriorated under both artificial and natural weathering conditions. For the polyurethane based anti-graffiti treatment, artificial ageing produced more deterioration than 1 year of outdoor exposure in the south of England due to loss of adhesion from the stones, whereas for micro wax coating there were no substantial differences between the two types of weathering.

  12. Durability of anti-graffiti coatings on stone: natural vs accelerated weathering.

    Directory of Open Access Journals (Sweden)

    Paula M Carmona-Quiroga

    Full Text Available Extending the use of novel anti-graffiti coatings to built heritage could be of particular interest providing the treatments are efficient enough in facilitating graffiti removal and long-lasting to maintain their protective properties without interfering with the durability of the substrates. However, studies of the durability of these coatings are scarce and have been mainly carried out under accelerated weathering conditions, the most common practice for assessing the durability of materials but one that does not reproduce accurately natural working conditions. The present study aimed to assess the durability of the anti-graffiti protection afforded by two anti-graffiti treatments (a water dispersion of polyurethane with a perfluoropolyether backbone and a water based crystalline micro wax on Portland limestone and Woodkirk sandstone after 1 year of outdoor exposure in the South of England with periodic painting and cleaning episodes taking place. A parallel study under artificial weathering conditions in a QUV chamber for 2000 hours was also carried out. Changes to the coatings were assessed by measuring colour, gloss, water-repellency, roughness and microstructure, the latter through micro-Raman and optical microscope observations, periodically during the experiments. The results show that both anti-graffiti treatments deteriorated under both artificial and natural weathering conditions. For the polyurethane based anti-graffiti treatment, artificial ageing produced more deterioration than 1 year of outdoor exposure in the south of England due to loss of adhesion from the stones, whereas for micro wax coating there were no substantial differences between the two types of weathering.

  13. Mechanical matching and microstructural evolution at the coating/substrate interfaces of cold-sprayed Ni, Al coatings

    International Nuclear Information System (INIS)

    Lee, H.; Lee, S.; Shin, H.; Ko, K.

    2009-01-01

    The effect of mechanical hard/soft matching of raw powder and substrate in the cold gas dynamic spraying process (CDSP) on the formation of intermetallic compounds was examined. Instead of pre-alloyed materials, pure Al and Ni were selected as a soft and a hard material, respectively, and post-annealing was used for compound formation. Most of the aluminide layers were observed in the coated layer, but not in the substrate, along with the entire original interface for both Al coating on a Ni substrate and vice versa. Thickening of the compound layer depended mainly on the creation of defects during spraying and intrinsic diffusivity of atoms moving toward the coating side. When Ni was coated, the compound layer was made thicker by fast diffusion of Al, while the thickness was limited in soft Al coating on hard Ni substrate. However, the composition of the compound can be affected by relative transfer of diffusing atoms toward both the coating and the substrate. So, for Ni coating on an Al substrate, most of the intermetallic compound formed was Ni-rich and conversion of the Al-rich compound was observed after post-annealing above 500 deg. C.

  14. Flow accelerated organic coating degradation

    Science.gov (United States)

    Zhou, Qixin

    Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

  15. Electronically Conductive Sb-doped SnO_2 Nanoparticles Coated LiNi_0_._8Co_0_._1_5Al_0_._0_5O_2 Cathode Material with Enhanced Electrochemical Properties for Li-ion Batteries

    International Nuclear Information System (INIS)

    He, Xiaoshu; Du, Chunyu; Shen, Bin; Chen, Cheng; Xu, Xing; Wang, Yajing; Zuo, Pengjian; Ma, Yulin; Cheng, Xinqun; Yin, Geping

    2017-01-01

    Highlights: • Conductive Sb-doped SnO_2 (ATO) is coated on LiNi_0_._8Co_0_._1_5Al_0_._0_5O_2 material. • The wet chemical process leads to homogeneous ATO coating layer. • The coated sample exhibits excellent rate capability and cyclic stability. • The capacity retention after 200 cycles at 60 °C increases by 20.81%. • The ATO coating restrains the cation disordering and SEI growth during cycling. - Abstract: The LiNi_0_._8Co_0_._1_5Al_0_._0_5O_2 (NCA) cathode material is modified by electronically conductive antimony-doped tin oxide (ATO) nanoparticles via a facile wet chemical process. As observed by scanning and transmission electron microscopy, the ATO nanoparticles are homogeneously coated on the surface of NCA material. Thus-obtained ATO-coated NCA (ATO-NCA) material delivers a high discharge capacity of 145 mAh g"−"1 at the current rate of 5C, which is significantly higher than that of pristine NCA material (135 mAh g"−"1). Moreover, the capacity retention of ATO-NCA material is 91.70% after 200 cycles at the current rate of 1C and 60 °C. In contrast, the pristine NCA only maintains 70.89% of its initial capacity after the same cycles. The substantially improved cyclability and rate capability are mainly attributed to the ATO coating layer, which can not only enhance the electron transport but also effectively restrain the side reactions between the NCA material and the electrolyte. More specifically, X-ray diffraction and photoelectron spectroscopy reveal that the ATO coating layer can restrain the Li"+/Ni"2"+ disordering and the growth of SEI layer of NCA material, which are responsible for the improved cycling stability, especially at elevated temperatures.

  16. Carbon nanotube based functional superhydrophobic coatings

    Science.gov (United States)

    Sethi, Sunny

    The main objective of this dissertation is synthesis of carbon nanotube (CNT) based superhydrophobic materials. The materials were designed such that electrical and mechanical properties of CNTs could be combined with superhydrophobicity to create materials with unique properties, such as self-cleaning adhesives, miniature flotation devices, ice-repellant coatings, and coatings for heat transfer furnaces. The coatings were divided into two broad categories based on CNT structure: Vertically aligned CNT arrays (VA coatings) and mesh-like (non-aligned) carbon nanotube arrays (NA coatings). VA coatings were used to create self-cleaning adhesives and flexible field emission devices. Coatings with self cleaning property along with high adhesiveness were inspired from structure found on gecko foot. Gecko foot is covered with thousands of microscopic hairs called setae; these setae are further divided into hundreds of nanometer sized hairs called spatulas. When gecko presses its foot against any surface, these hairs bend and conform to the topology of the surface resulting into very large area of contact. Such large area of intimate contact allows geckos to adhere to surfaces using van der Waals (vdW) interactions alone. VA-CNTs adhere to a variety of surfaces using a similar mechanism. CNTs of suitable diameter could withstand four times higher adhesion force than gecko foot. We found that upon soiling these CNT based adhesives (gecko tape) could be cleaned using a water droplet (lotus effect) or by applying vibrations. These materials could be used for applications requiring reversible adhesion. VA coatings were also used for developing field emission devices. A single CNT can emit electrons at very low threshold voltages. Achieving efficient electron emission on large scale has a lot of challenges such as screening effect, pull-off and lower current efficiency. We have explored the use of polymer-CNT composite structures to overcome these challenges in this work. NA

  17. ESTIMATION OF THE SMOKE-CREATING ABILITY AND TOXICITY OF PROTECTIVE COATING VPE-1

    Directory of Open Access Journals (Sweden)

    BELIKOV A. S.

    2017-05-01

    Full Text Available Purpose. Development of protective structure for building structures under the influence of high temperatures and studying its smoke-forming ability and toxicity. Method. In carrying out the research conducted an analytical review of major groups of protective agents that reduce the combustibility of wooden construction structures, gave an assessment of their technical characteristics, as well as in accordance with GOST 12.1.044-89 "OHSAS. Fire and explosion of substances and materials. Nomenclature of indicators and methods for their determination", fire protection and sanitary-technical indicators of the developed protection coating are determined. Results. The authors developed a composition of flame-retardant coating that forms on a surface that "protects" a thin non-transparent layer that prevents inflammation and the spread of flame on a wooden structure. The selection of composition of fire protection composition was carried out according to the scheme "compound - the additive that is flowing - the filler". The basis of the coating is liquid glass, because it has such positive characteristics as accessibility, due to the manifestation of liquid glass adhesive properties - the ability to spontaneous hardening with the formation of artificial silica. Adding to the liquid glass such components as perlite, graphite and epoxy resin, taking into account their positive characteristics regarding the effect of high temperatures, allowed to obtain a new flame retardant composition. For firing tests, an installation was used to determine the coefficient of smoke formation of substances and materials. The essence of the test method was to determine the optical density of smoke that occurs during flame combustion or corrosion of the sample. Tests are conducted in two modes. In the mode of decay, for example, there is a heat flux with a surface density of 35 kW/m 2 , and in the mode of flame combustion - the heat flow and the flame of the gas burner

  18. Carbon nanotube and graphene nanoribbon-coated conductive Kevlar fibers.

    Science.gov (United States)

    Xiang, Changsheng; Lu, Wei; Zhu, Yu; Sun, Zhengzong; Yan, Zheng; Hwang, Chi-Chau; Tour, James M

    2012-01-01

    Conductive carbon material-coated Kevlar fibers were fabricated through layer-by-layer spray coating. Polyurethane was used as the interlayer between the Kevlar fiber and carbon materials to bind the carbon materials to the Kevlar fiber. Strongly adhering single-walled carbon nanotube coatings yielded a durable conductivity of 65 S/cm without significant mechanical degradation. In addition, the properties remained stable after bending or water washing cycles. The coated fibers were analyzed using scanning electron microcopy and a knot test. The as-produced fiber had a knot efficiency of 23%, which is more than four times higher than that of carbon fibers. The spray-coating of graphene nanoribbons onto Kevlar fibers was also investigated. These flexible coated-Kevlar fibers have the potential to be used for conductive wires in wearable electronics and battery-heated armors. © 2011 American Chemical Society

  19. Shielding effects of concrete and foam external pipeline coatings

    International Nuclear Information System (INIS)

    Barlo, T.J.; Werner, D.P.

    1992-01-01

    The research project began in July, 1986 and was completed in December, 1990. The objectives of the research were: To determine whether concrete and urethane foam-barrier coatings shield the pipe from cathodic-protection current, To determine whether the barrier coatings also effectively shield the pipe from the environment, thus reducing the need for cathodic protection, To determine what levels of cathodic protection will be required to overcome shielding, and To establish what types of barrier coatings are most compatible with obtaining adequate levels of cathodic protection. To achieve these objectives, laboratory experiments were conducted with five barrier coating materials. These materials were (1) 2-lb/ft 3 , closed-cell urethane foam, (2) 3-lb/ft 3 , closed-cell urethane foam, (3) concrete barrier material, (4) glass fiber-reinforced concrete barrier material, and (5) sand. The barrier materials, whole and intentionally cracked, were applied to the bare, FBE-coated, and tape-coated steel specimens. The specimens were tested in aqueous electrolytes at room temperature and 140 degree F with no protection, protection to -0.95 V, and overprotection to -1.2 V (Cu/CuSO 4 )

  20. Development of coated particle fuel technology

    International Nuclear Information System (INIS)

    Cho, Moonsung; Kim, B. G.; Kim, D. J.

    2011-06-01

    Ammonia contacting method for prehardenning the surfaces of ADU liquid droplets and the ageing/washing/drying method and equipment for spherical dried-ADU particles were improved and tested with laboratory sacle. After the improvement of fabrication process, the sphericity of UO 2 kernel obtained to 1.1, and the sintered density and O/U ratio of final UO 2 kernel were above 10.60g/cm 3 . 2.01 respectively. Defects of SiC coating layer could be minimized by optimization of gas flow rate. The fracture strength of SiC layer increased from 450 MPa to 530 MPa by controlling the coating defects. An effort was made to develop the fundamental technology for the fuel element compact for use in High Temperature Gas-cooled Reactor(HTGR) through an establishment of fabrication process, required materials and process equipment as well as performing experiments to identify the basic process conditions and optimize them. Thermal load simulation and verification experiments were carried out for an assesment of the design feasibility of the irradiation rod. Out-of-pile testing of irradiation device such as measurement of pressure drop and vibration, endurance test was performed and the validity of its design was confirmed. A fuel performance analysis code, COPA has been developed to calculate the fuel temperature, the failure fractions of coated fuel particles, the release of fission products. The COPA code can be used to evaluate the performance of the high temperature reactor fuel under the reactor operation, irradiation, heating conditions. KAERI participated in the round robin test of IAEA CRP-6 program to characterize the diameter, sphericity, coating thickness, density and anisotropy of coated particles provided by Korea, USA and South Africa. QC technology was established for TRISO-coated fuel particle. A method for accurate measurement of the optical anisotropy factor for PyC layers of coated particles was developed. Technology and inspection procedures for density

  1. Does the conductivity of interconnect coatings matter for solid oxide fuel cell applications?

    Science.gov (United States)

    Goebel, Claudia; Fefekos, Alexander G.; Svensson, Jan-Erik; Froitzheim, Jan

    2018-04-01

    The present work aims to quantify the influence of typical interconnect coatings used for solid oxide fuel cells (SOFC) on area specific resistance (ASR). To quantify the effect of the coating, the dependency of coating thickness on the ASR is examined on Crofer 22 APU at 600 °C. Three different Co coating thicknesses are investigated, 600 nm, 1500 nm, and 3000 nm. Except for the reference samples, the material is pre-oxidized prior to coating to mitigate the outward diffusion of iron and consequent formation of poorly conducting (Co,Fe)3O4 spinel. Exposures are carried out at 600 °C in stagnant laboratory air for 500 h and subsequent ASR measurements are performed. Additionally the microstructure is investigated with scanning electron microscopy (SEM). On all pre-oxidized samples, a homogenous dense Co3O4 top layer is observed beneath which a thin layer of Cr2O3 is present. As the ASR values range between 7 and 12 mΩcm2 for all pre-oxidized samples, even though different Co3O4 thicknesses are observed, the results strongly suggest that for most applicable cases the impact of the coating on ASR is negligible and the main contributor is Cr2O3.

  2. Effect of corrosion protective coatings on compressor blades affected by different erosive exposures

    International Nuclear Information System (INIS)

    Happle, T.W.

    1989-01-01

    It was the task of this dissertation to examine and to classify the inorganically bonded aluminum coatings with regard to their suitability as a coating for compressor blades for stationary gas turbines and aerojet engines. Industrial aluminum coatings bonded inorganically were used for the tests. Comparative examinations were done with diffusion-deposited aluminum layers as well as with aluminum layers precipitated electrolytically, and with modified inorganically bonded aluminum coatings (with additional TiN protective coating). The examination program was subdivided into two main tasks: Suitability tests and examination of corrosion fatigue. The suitability tests covered corrosion examinations (with salt spray and intermittent immersion tests), electrochemically controlled corrosion assessments (pitting corrosion behavior) and erosion assessments (erosive and abrasive wear tests). Experimental material was mainly the commercial compressor blade steel X20Cr13, and sample tests were carried out with the higher-strength steel X10CrNiMoV12 2 2. For the practical examination of the erosion resistance of the aluminum coatings, it was required to develop an erosion testing method. It was designed as an erosive and abrasive wear testing method with solid-face fluidized bed. The testing method makes it possible to pre-set all relevant quantities which influence the erosive and abrasive wear. (orig./MM) [de

  3. Titanium oxynitrate (TiNxOy) coating for use in thermal solar energy converters

    International Nuclear Information System (INIS)

    Lasorsa, C; Dilalla, N; Perillo, P; Morando, P.J; Versaci, R; Lucio, R

    2008-01-01

    This work deals with the production of titanium oxynitrate (TiN x O y ) coatings on metallic substrates. Because of its high resistance to high temperatures, titanium oxynitrate (TiN xO y) is a good material for the production of thermal solar energy converters. The surfaces should possess such qualities as high absorbance (α) of solar radiation (range 0.3 μm ≤λ≤2 μm) and low thermal emittance (ε) in the range of λ≥ 2 μm. The coatings should retain optical qualities temperatures greater than 300 o C. These coatings were made using the PECVD (Plasma Enhanced Chemical Vapor Deposition) technique in a single layer coating, with a gaseous mixture using titanium isopropoxide with an air contribution of reactive gas. The process is developed in one stage, with the substrate thermalized at 750 o C and without y BIAS potential. The coatings were carried out on AISI 410 stainless steel and AISI M2 steel substrates. This work presents the preliminary results of the coating's chemical composition, structure and optical and mechanical properties. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS/ESCA) and scanning electron microscopy were used in these studies

  4. Degradation and in vitro cell–material interaction studies on hydroxyapatite-coated biodegradable porous iron for hard tissue scaffolds

    Directory of Open Access Journals (Sweden)

    Nurizzati Mohd Daud

    2014-10-01

    Full Text Available This paper describes degradation and cell–material interaction studies on hydroxyapatite (HA-coated biodegradable porous iron proposed for hard tissue scaffolds. Porous iron scaffolds are expected to serve as an ideal platform for bone regeneration. To couple their inherent mechanical strength, pure HA and HA/poly(ε-caprolactone (HA/PCL were coated onto porous iron using dip coating technique. The HA/PCL mixture was prepared to provide a more stable and flexible coating than HA alone. Degradation of the samples was evaluated by weight loss and potentiodynamic polarisation. Human skin fibroblast (HSF and human mesenchymal stem cells (hMSC were put in contact with the samples and their interaction was observed. Results showed that coated samples degraded ∼10 times slower (0.002 mm/year for HA/PCL-Fe, 0.003 mm/year for HA-Fe than the uncoated ones (0.031 mm/year, indicating an inhibition effect of the coating on degradation. Both HSF and hMSC maintained high viability when in contact with the coated samples (100–110% control for hMSC during 2–5 days of incubation, indicating the effect of HA in enhancing cytocompatibility of the surface. This study provided early evidence of the potential translation of biodegradable porous iron scaffolds for clinical use in orthopedic surgery. However, further studies including in vitro and in vivo tests are necessary.

  5. Mechanical Coating of Zinc Particles with Bi2O3-Li2O-ZnO Glasses as Anode Material for Rechargeable Zinc-Based Batteries

    Directory of Open Access Journals (Sweden)

    Tobias Michlik

    2018-02-01

    Full Text Available The electrochemical performance of zinc particles with 250 μm and 30 μm diameters, coated with Bi2O3-Li2O-ZnO glass is investigated and compared with noncoated zinc particles. Galvanostatic investigations were conducted in the form of complete discharge and charging cycles in electrolyte excess. Coated 30 μm zinc particles provide the best rechargeability after complete discharge. The coatings reached an average charge capacity over 20 cycles of 113 mAh/g compared to the known zero rechargeability of uncoated zinc particles. Proposed reasons for the prolonged cycle life are effective immobilization of discharge products in the glass layer and the formation of percolating metallic bismuth and zinc phases, forming a conductive network through the glass matrix. The coating itself is carried out by mechanical ball milling. Different coating parameters and the resulting coating quality as well as their influence on the passivation and on the rechargeability of zinc–glass composites is investigated. Optimized coating qualities with respect to adhesion, homogeneity and compactness of the glass layer are achieved at defined preparation conditions, providing a glass coating content of almost 5 wt % for 250 μm zinc particles and almost 11 wt % for 30 μm zinc particles.

  6. Comparison of cell uptake, biodistribution and tumor retention of folate-coated and PEG-coated gadolinium nanoparticles in tumor-bearing mice.

    Science.gov (United States)

    Oyewumi, Moses O; Yokel, Robert A; Jay, Michael; Coakley, Tricia; Mumper, Russell J

    2004-03-24

    The purpose of these studies was to compare the cell uptake, biodistribution and tumor retention of folate-coated and PEG-coated gadolinium (Gd) nanoparticles. Gd is a potential agent for neutron capture therapy (NCT) of tumors. Gd nanoparticles were engineered from oil-in-water microemulsion templates. To obtain folate-coated nanoparticles, a folate ligand [folic acid chemically linked to distearoylphosphatidylethanolamine (DSPE) via a PEG spacer MW 3350] was included in nanoparticle preparations. Similarly, control nanoparticles were coated with DSPE-PEG-MW 3350 (PEG-coated). Nanoparticles were characterized based on size, size distribution, morphology, biocompatibility and tumor cell uptake. In vivo studies were carried out in KB (human nasopharyngeal carcinoma) tumor-bearing athymic mice. Biodistribution and tumor retention studies were carried out at pre-determined time intervals after injection of nanoparticles (10 mg/kg). Gd nanoparticles did not aggregate platelets or activate neutrophils. The retention of nanoparticles in the blood 8, 16 and 24 h post-injection was 60%, 13% and 11% of the injected dose (ID), respectively. A maximum Gd tumor localization of 33+/-7 microg Gd/g was achieved. Both folate-coated and PEG-coated nanoparticles had comparable tumor accumulation. However, the cell uptake and tumor retention of folate-coated nanoparticles was significantly enhanced over PEG-coated nanoparticles. Thus, the benefits of folate ligand coating were to facilitate tumor cell internalization and retention of Gd-nanoparticles in the tumor tissue. The engineered nanoparticles may have potential in tumor-targeted delivery of Gd thereby enhancing the therapeutic success of NCT.

  7. Federal Highway Administration 100-year coating study.

    Science.gov (United States)

    2012-11-01

    The Federal Highway Administration 100-Year Coating Study was initiated in August 2009 to search for durable : coating systems at a reasonable cost. The objective of the study was to identify and evaluate coating materials that can : provide 100 year...

  8. Application of mechano-chemical synthesis for protective coating

    Indian Academy of Sciences (India)

    This can either be prevented by using grinding medium and container of same material of the milled material or by adding a coating of the milled material on them. The paper describes the observations made during a mechano-chemical reaction, being used for coating the balls and vials in a planetary ball mill.

  9. Improvements in and relating to radiation curable coatings

    International Nuclear Information System (INIS)

    1980-01-01

    A radiation curable coating composition is described comprising a radiation curable liquid prepolymer which includes a waxy or oil material therein, the waxy or oily material being of limited compatibility with the liquid prepolymer so that a thin layer of the waxy or oily material migrates to the surface of the coating. (author)

  10. Nd:YOV4 laser polishing on WC-Co HVOF coating

    Science.gov (United States)

    Giorleo, L.; Ceretti, E.; Montesano, L.; La Vecchia, G. M.

    2017-10-01

    WC/Co coatings are widely applied to different types of components due to their extraordinary performance properties including high hardness and wear properties. In industrial applications High Velocity Oxy-Fuel (HVOF) technique is extensively used to deposit hard metal coatings. The main advantage of HVOF compared to other thermal spray techniques is the ability to accelerate the melted powder particles of the feedstock material at a relatively high velocity, leading to obtain good adhesion and low porosity level. However, despite the mentioned benefits, the surface finish quality of WC-Co HVOF coatings results to be poor (Ra higher than 5 µm) thus a mechanical polishing process is often needed. The main problem is that the high hardness of coating leads the polishing process expensive in terms of time and tool wear; moreover polishing becomes difficult and not always possible in case of limited accessibility of a part, micro dimensions or undercuts. Nowadays a different technique available to improve surface roughness is the laser polishing process. The polishing principle is based on focused radiation of a laser beam that melts a microscopic layer of surface material. Compared to conventional polishing process (as grinding) it ensures the possibility of avoiding tool wear, less pollution (no abrasive or liquids), no debris, less machining time and coupled with a galvo system it results to be more suitable in case of 3D complex workpieces. In this paper laser polishing process executed with a Nd:YOV4 Laser was investigated: the effect of different process parameters as initial coating morphology, laser scan speed and loop cycles were tested. Results were compared by a statistical approach in terms of average roughness along with a morphological analysis carried out by Scanning Electron Microscope (SEM) investigation coupled with EDS spectra.

  11. Aerospace Ceramic Materials: Thermal, Environmental Barrier Coatings and SiC/SiC Ceramic Matrix Composites for Turbine Engine Applications

    Science.gov (United States)

    Zhu, Dongming

    2018-01-01

    Ceramic materials play increasingly important roles in aerospace applications because ceramics have unique properties, including high temperature capability, high stiffness and strengths, excellent oxidation and corrosion resistance. Ceramic materials also generally have lower densities as compared to metallic materials, making them excellent candidates for light-weight hot-section components of aircraft turbine engines, rocket exhaust nozzles, and thermal protection systems for space vehicles when they are being used for high-temperature and ultra-high temperature ceramics applications. Ceramic matrix composites (CMCs), including non-oxide and oxide CMCs, are also recently being incorporated in gas turbine engines for high pressure and high temperature section components and exhaust nozzles. However, the complexity and variability of aerospace ceramic processing methods, compositions and microstructures, the relatively low fracture toughness of the ceramic materials, still remain the challenging factors for ceramic component design, validation, life prediction, and thus broader applications. This ceramic material section paper presents an overview of aerospace ceramic materials and their characteristics. A particular emphasis has been placed on high technology level (TRL) enabling ceramic systems, that is, turbine engine thermal and environmental barrier coating systems and non-oxide type SiC/SiC CMCs. The current status and future trend of thermal and environmental barrier coatings and SiC/SiC CMC development and applications are described.

  12. Carbon-coated mesoporous SnO2 nanospheres as anode material for lithium ion batteries

    International Nuclear Information System (INIS)

    Wang, Fei; Song, Xiaoping; Yao, Gang; Zhao, Mingshu; Liu, Rui; Xu, Minwei; Sun, Zhanbo

    2012-01-01

    In this paper mesoporous SnO 2 nanospheres with an average diameter of about 83 nm, composed of many tiny primary particles (∼10 nm) and holes, are synthesized on a large scale by a simple hydrothermal route. The as-prepared mesoporous SnO 2 nanospheres were uniformly coated with carbon by a further hydrothermal treatment in glucose aqueous solution. As anode materials for lithium-ion batteries, the core–shell SnO 2 /C nanocomposites exhibit a markedly improved cycling performance.

  13. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  14. ETV Program Report: Coatings for Wastewater Collection ...

    Science.gov (United States)

    The Standard Cement Materials, Inc. Standard Epoxy Coating 4553™ (SEC 4553) epoxy coating used for wastewater collection system rehabilitation was evaluated by EPA’s Environmental Technology Verification Program under laboratory conditions at the Center for Innovative Grouting Material and Technology (CIGMAT) Laboratory at the University of Houston. Testing was conducted over a period of six months to evaluate the coating’s (1) chemical resistance and (2) bonding strength for infrastructure applications. For chemical resistance, coated concrete and clay bricks with holidays (holes created in the coating) were used to evaluate the chemical resistance of the coating/substrate bond under a corrosive environment. Twenty coated concrete (dry and wet) and 20 coated clay brick (dry and wet) specimens were exposed to DI water and sulfuric acid solution (pH=1), and the specimens were visually inspected and weight changes measured. Evaluation of the coating-to-substrate bonding strength was determined using two modified ASTM test methods – one to determine bond strength of the coating with two specimens sandwiched together using the coating, and the second to determine the bond strength by applying a tensile load to the coating applied to specimens of each substrate. Forty-eight bonding tests were performed over the six month evaluation. The tests resulted in the following conclusions about Standard Cement’s SEC 4553 coating: • After the six-month chemi

  15. Initial Assessment of Environmental Barrier Coatings for the Prometheus Project

    International Nuclear Information System (INIS)

    M. Frederick

    2005-01-01

    Depending upon final design and materials selections, a variety of engineering solutions may need to be considered to avoid chemical degradation of components in a notional space nuclear power plant (SNPP). Coatings are one engineered approach that was considered. A comprehensive review of protective coating technology for various space-reactor structural materials is presented, including refractory metal alloys [molybdenum (Mo), tungsten (W), rhenium (Re), tantalum (Ta), and niobium (Nb)], nickel (Ni)-base superalloys, and silicon carbide (Sic). A summary description of some common deposition techniques is included. A literature survey identified coatings based on silicides or iridium/rhenium as the primary methods for environmental protection of refractory metal alloys. Modified aluminide coatings have been identified for superalloys and multilayer ceramic coatings for protection of Sic. All reviewed research focused on protecting structural materials from extreme temperatures in highly oxidizing conditions. Thermodynamic analyses indicate that some of these coatings may not be protective in the high-temperature, impure-He environment expected in a Prometheus reactor system. Further research is proposed to determine extensibility of these coating materials to less-oxidizing or neutral environments

  16. Roll-to-roll vacuum deposition of barrier coatings

    CERN Document Server

    Bishop, Charles A

    2015-01-01

    It is intended that the book will be a practical guide to provide any reader with the basic information to help them understand what is necessary in order to produce a good barrier coated web or to improve the quality of any existing barrier product. After providing an introduction, where the terminology is outlined and some of the science is given (keeping the mathematics to a minimum), including barrier testing methods, the vacuum deposition process will be described. In theory a thin layer of metal or glass-like material should be enough to convert any polymer film into a perfect barrier material. The reality is that all barrier coatings have their performance limited by the defects in the coating. This book looks at the whole process from the source materials through to the post deposition handling of the coated material. This holistic view of the vacuum coating process provides a description of the common sources of defects and includes the possible methods of limiting the defects. This enables readers...

  17. Formation, adhesion and mechanical/chemical properties of protective coatings

    International Nuclear Information System (INIS)

    Mattox, D.M.

    1979-01-01

    Some general considerations for protective coatings are discussed. It is suggested that ceramic coatings may provide a class of coatings applicable to high temperature turbine blades for use in a corrosive/erosive environment. In particular, the ceraming glass materials would seem to hold promise, but little or nothing has been done on depositing these materials by vacuum processes

  18. Computational homogenisation for thermoviscoplasticity: application to thermally sprayed coatings

    Science.gov (United States)

    Berthelsen, Rolf; Denzer, Ralf; Oppermann, Philip; Menzel, Andreas

    2017-11-01

    Metal forming processes require wear-resistant tool surfaces in order to ensure a long life cycle of the expensive tools together with a constant high quality of the produced components. Thermal spraying is a relatively widely applied coating technique for the deposit of wear protection coatings. During these coating processes, heterogeneous coatings are deployed at high temperatures followed by quenching where residual stresses occur which strongly influence the performance of the coated tools. The objective of this article is to discuss and apply a thermo-mechanically coupled simulation framework which captures the heterogeneity of the deposited coating material. Therefore, a two-scale finite element framework for the solution of nonlinear thermo-mechanically coupled problems is elaborated and applied to the simulation of thermoviscoplastic material behaviour including nonlinear thermal softening in a geometrically linearised setting. The finite element framework and material model is demonstrated by means of numerical examples.

  19. Laser Processing of Multilayered Thermal Spray Coatings: Optimal Processing Parameters

    Science.gov (United States)

    Tewolde, Mahder; Zhang, Tao; Lee, Hwasoo; Sampath, Sanjay; Hwang, David; Longtin, Jon

    2017-12-01

    Laser processing offers an innovative approach for the fabrication and transformation of a wide range of materials. As a rapid, non-contact, and precision material removal technology, lasers are natural tools to process thermal spray coatings. Recently, a thermoelectric generator (TEG) was fabricated using thermal spray and laser processing. The TEG device represents a multilayer, multimaterial functional thermal spray structure, with laser processing serving an essential role in its fabrication. Several unique challenges are presented when processing such multilayer coatings, and the focus of this work is on the selection of laser processing parameters for optimal feature quality and device performance. A parametric study is carried out using three short-pulse lasers, where laser power, repetition rate and processing speed are varied to determine the laser parameters that result in high-quality features. The resulting laser patterns are characterized using optical and scanning electron microscopy, energy-dispersive x-ray spectroscopy, and electrical isolation tests between patterned regions. The underlying laser interaction and material removal mechanisms that affect the feature quality are discussed. Feature quality was found to improve both by using a multiscanning approach and an optional assist gas of air or nitrogen. Electrically isolated regions were also patterned in a cylindrical test specimen.

  20. SiO2-coated LiNi0.915Co0.075Al0.01O2 cathode material for rechargeable Li-ion batteries.

    Science.gov (United States)

    Zhou, Pengfei; Zhang, Zhen; Meng, Huanju; Lu, Yanying; Cao, Jun; Cheng, Fangyi; Tao, Zhanliang; Chen, Jun

    2016-11-24

    We reported a one-step dry coating of amorphous SiO 2 on spherical Ni-rich layered LiNi 0.915 Co 0.075 Al 0.01 O 2 (NCA) cathode materials. Combined characterization of XRD, EDS mapping, and TEM indicates that a SiO 2 layer with an average thickness of ∼50 nm was uniformly coated on the surface of NCA microspheres, without inducing any change of the phase structure and morphology. Electrochemical tests show that the 0.2 wt% SiO 2 -coated NCA material exhibits enhanced cyclability and rate properties, combining with better thermal stability compared with those of pristine NCA. For example, 0.2 wt% SiO 2 -coated NCA delivers a high specific capacity of 181.3 mA h g -1 with a capacity retention of 90.7% after 50 cycles at 1 C rate and 25 °C. Moreover, the capacity retention of this composite at 60 °C is 12.5% higher than that of pristine NCA at 1 C rate after 50 cycles. The effects of SiO 2 coating on the electrochemical performance of NCA are investigated by EIS, CV, and DSC tests, the improved performance is attributed to the surface coating layer of amorphous SiO 2 , which effectively suppresses side reactions between NCA and electrolytes, decreases the SEI layer resistance, and retards the growth of charge-transfer resistance, thus enhancing structural and cycling stability of NCA.

  1. Electrochemical performance of Li-rich oxide composite material coated with Li{sub 0.75}La{sub 0.42}TiO{sub 3} ionic conductor

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Chun-Chen, E-mail: ccyang@mail.mcut.edu.tw [Battery Research Center of Green Energy, Ming Chi University of Technology, New Taipei City, 24301, Taiwan, ROC (China); Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City, 24301, Taiwan, ROC (China); Liao, Pin-Ci [Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City, 24301, Taiwan, ROC (China); Wu, Yi-Shiuan [Battery Research Center of Green Energy, Ming Chi University of Technology, New Taipei City, 24301, Taiwan, ROC (China); Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City, 24301, Taiwan, ROC (China); Lue, Shingjiang Jessie [Department of Chemical and Materials Engineering, and Green Technology Research Center, Chang Gung University, Kwei-shan, Tao-yuan 333, Taiwan , ROC (China); Department of Radiation Oncology, Chang Gung Memorial Hospital, Tao-yuan 333, Taiwan, ROC (China); Department of Safety, Health and Environmental Engineering, Ming Chi University of Technology, NewTaipei City 243, Taiwan, ROC (China)

    2017-03-31

    Graphical abstract: Schematic diagram for Li-rich oxide (Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2}) coated with Li{sub 0.75}La{sub 0.42}TiO{sub 3} (LLTO) solid ionic conductor. - Highlights: • Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2}/C composite material was prepared by one-pot solid-state method. • 1D a-MnO{sub 2} nanowires and microsphere hollow b-Ni(OH){sub 2} were prepared by a hydrothermal method. • 1 wt.%LLTO-coated composite showed the best performance among samples. • LLTO layer not only improves the ionic transport of Li-rich oxide material, but also prevent Li-rich material corrosion. - Abstract: Li-rich (spray-dried (SP)-Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2}) composite materials were prepared via two-step ball-mill and spray dry methods by using LiOH, α-MnO{sub 2}, β-Ni(OH){sub 2} raw materials. Two raw materials of α-MnO{sub 2} nanowires and microsphere β-Ni(OH){sub 2} were synthesized by a hydrothermal process. In addition, Li{sub 0.75}La{sub 0.42}TiO3 (LLTO) fast ionic conductor was coated on SP-Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2} composite via a sol–gel method. The properties of the LLTO-coated SP-Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2} composites were determined by X-ray diffraction, scanning electron microscopy, micro-Raman, XPS, and the AC impedance method. The discharge capacities of 1 wt.%-LLTO-coated SP-Li{sub 1.2}Ni{sub 0.2}Mn{sub 0.60}O{sub 2} composites were 256, 250, 231, 200, 158, and 114 mAh g{sup {sub −}{sub 1}} at rates of 0.1, 0.2, 0.5, 1, 3, and 5C, respectively, in the voltage range 2.0–4.8 V. The 1 wt.%-LLTO-coated Li-rich oxide composite showed the discharge capacities of up to 256 mAh g{sup −1} in the first cycle at 0.1C. After 30 cycles, the discharge capacity of 244 mAh g{sup −1} was obtained, which showed the capacity retention of 95.4%.

  2. New temperable solar coatings: Tempsol

    Science.gov (United States)

    Demiryont, Hulya

    2001-11-01

    This paper deals with the large area deposition and coating properties of the thermo-stable (temperable/bendable) solar coating material, CuO, and some new optical coating systems comprising CuO films for architectural and automotive/transportation applications. The CuO solar coating is combined with other coating layers, for example, an anti-reflection film, a reflection film, a coloration coating layer, etc., which are also thermo-stable. The film systems are developed at the research laboratory by D.C. Magnetron reactive sputtering process. The new developed technologies then transferred to the production line. Product performances are compared before and after heat treatment of the coating systems. Performance tables and other physical properties, including optical parameters, mechanical and environmental stability, storage properties, etc., are also presented for this new product series.

  3. Mullite-based coating on silicon carbide refractory obtained from PMSQ [poly(methylsilsesquioxane)

    International Nuclear Information System (INIS)

    Machado, Glauson Aparecido Ferreira

    2017-01-01

    Silicon carbide (SiC) presents low thermal expansion, high strength and thermal conductivity. For this reason it is used as kiln furniture for materials sintering. On the other hand, SiC degrades at high temperature under aggressive atmosphere. The use of protective coatings can avoid the right exposition of SiC surface to the furnace atmosphere. Mullite can be a suitable material as protective coating because of its high corrosion resistance and thermal expansion coefficient matching that of SiC (4,7 x 10 -6 /°C e 5,3 x 10 -6 /°C, respectively). In the present work a mullite coating obtained from ceramic precursor polymer and aluminium powder was studied to be applied over SiC refractories. Compositions were prepared with 10, 20, 30 and 50% (vol.) of aluminium powder added to the polymer. They were used aluminium powders with different distributions sizes These compositions were heat treated at different thermal cycles to determine a suitable condition to obtain a high mullite content. The composition with 20% of the smaller particle size Al powder was selected and used to be applied as a suspension over SiC refractory. The applied suspension, after dried, crosslinked and heat treated, formed a mullite coating over SiC refractory. Cycles of thermal shock were performed in coated and uncoated SiC samples to compare each other. They were carried out 26 cycles of thermal shock, in the following conditions: 600°C/30 min. and air cooling to room temperature. After each thermal shock, samples were analysed by mean of optical and electron microscopy, elastic modulus was also determined. After thermal shock cycles the coating presented good adhesion and no significant damage were observed. (author)

  4. Electroless silver coating of rod-like glass particles.

    Science.gov (United States)

    Moon, Jee Hyun; Kim, Kyung Hwan; Choi, Hyung Wook; Lee, Sang Wha; Park, Sang Joon

    2008-09-01

    An electroless silver coating of rod-like glass particles was performed and silver glass composite powders were prepared to impart electrical conductivity to these non-conducting glass particles. The low density Ag-coated glass particles may be utilized for manufacturing conducting inorganic materials for electromagnetic interference (EMI) shielding applications and the techniques for controlling the uniform thickness of silver coating can be employed in preparation of biosensor materials. For the surface pretreatment, Sn sensitization was performed and the coating powders were characterized by scanning electron microscopy (SEM), focused ion beam microscopy (FIB), and atomic force microscopy (AFM) along with the surface resistant measurements. In particular, the use of FIB technique for determining directly the Ag-coating thickness was very effective on obtaining the optimum conditions for coating. The surface sensitization and initial silver loading for electroless silver coating could be found and the uniform and smooth silver-coated layer with thickness of 46 nm was prepared at 2 mol/l of Sn and 20% silver loading.

  5. Residual stress in the first wall coating materials of TiC and TiN for fusion reactor

    International Nuclear Information System (INIS)

    Qiu Shaoyu

    1997-01-01

    Residual stresses measurement in the first wall coating of a fusion reactor of TiC and TiN films by X-ray diffraction 'sin 2 ψ methods' were described. The authors have studied on the effect of conditions of specimen preparation (such as coating method, substrate materials, film thickness and deposition temperature) on the residual stress of TiC and TiN films coated onto Mo, 316LSS and Pocographite by chemical vapor deposition (CVD) and physical vapor deposition (PVD) method. All films prepared in this study were found to have a compressive stresses and the CVD method gave lower residual stress than PVD method. TiC film coated on Mo substrate at 1100 degree C by CVD method showed that residual stress as the film thickness was raised from 14 μm to 60 μm, on the other hand, residual stress by PVD method exhibited a high compressive stresses, this kind of stress was principally the intrinsic stress, and a marked decrease in the residual with raising the deposition temperature (200 degree C∼650 degree C) was demonstrated. Origins of the residual stress were discussed by correlation with differences between thermal expansion coefficients, and also with fabrication methods

  6. Modification of structural materials by pulsed plasma flows

    International Nuclear Information System (INIS)

    Bandura, A.N.; Garkusha, I.E.; Byrka, O.V.; Makhlaj, V.A.

    2011-01-01

    Features of surface modification and materials alloying from gas and metallic plasma as a result of the plasma ions mixing with the steel substrate in liquid phase are investigated in this paper.The experiments have been carried out with pulsed plasma gun, which generates plasma streams with ion energy up to 2 keV, plasma density 2x10 14 cm -3 , average specific power of 10 MW/cm 2 and plasma energy density in the range of (5-40) J/cm 2 . The nitrogen, helium, other gases and their mixtures can be used as working gases. The regime of plasma treatment was chosen with variation of both the discharge voltage and the distance of the material surface from the gun output. Modification of thin (0.5-2 µm) PVD coatings of MoN, C+W, TiN, TiC, Cr, Cr+CrN and others by the pulsed plasma streams are analyzed also. It is shown that pulsed plasma treatment results in essential improvement of physical and mechanical properties of exposed materials. For example, microhardness of samples with Cr coating, after plasma treatment, increased in 2,5 times. Mechanisms of surface modification of a different alloys and coating irradiated with pulsed plasma streams of different ions are discussed. (authors)

  7. A high-throughput investigation of Fe-Cr-Al as a novel high-temperature coating for nuclear cladding materials.

    Science.gov (United States)

    Bunn, Jonathan Kenneth; Fang, Randy L; Albing, Mark R; Mehta, Apurva; Kramer, Matthew J; Besser, Matthew F; Hattrick-Simpers, Jason R

    2015-07-10

    High-temperature alloy coatings that can resist oxidation are urgently needed as nuclear cladding materials to mitigate the danger of hydrogen explosions during meltdown. Here we apply a combination of computationally guided materials synthesis, high-throughput structural characterization and data analysis tools to investigate the feasibility of coatings from the Fe–Cr–Al alloy system. Composition-spread samples were synthesized to cover the region of the phase diagram previous bulk studies have identified as forming protective oxides. The metallurgical and oxide phase evolution were studied via in situ synchrotron glancing incidence x-ray diffraction at temperatures up to 690 K. A composition region with an Al concentration greater than 3.08 at%, and between 20.0 at% and 32.9 at% Cr showed the least overall oxide growth. Subsequently, a series of samples were deposited on stubs and their oxidation behavior at 1373 K was observed. The continued presence of a passivating oxide was confirmed in this region over a period of 6 h.

  8. A field evaluation of coated urea with biodegradable materials and ...

    African Journals Online (AJOL)

    ajl yemi

    2011-12-28

    Dec 28, 2011 ... Urease inhibitor and biodegradable polymer coatings are two most suitable startegies to increase urea fertilizer efficiency. Coating of urea with selected inhibitors can increase the crop production by slowing down the hydrolysis process of urea in the soil. For this purpose, a field experiment was conducted ...

  9. A field evaluation of coated urea with biodegradable materials and ...

    African Journals Online (AJOL)

    Urease inhibitor and biodegradable polymer coatings are two most suitable startegies to increase urea fertilizer efficiency. Coating of urea with selected inhibitors can increase the crop production by slowing down the hydrolysis process of urea in the soil. For this purpose, a field experiment was conducted to evaluate the ...

  10. Investigation of metallurgical coatings for automotive applications

    Science.gov (United States)

    Su, Jun Feng

    Metallurgical coatings have been widely used in the automotive industry from component machining, engine daily running to body decoration due to their high hardness, wear resistance, corrosion resistance and low friction coefficient. With high demands in energy saving, weight reduction and limiting environmental impact, the use of new materials such as light Aluminum/magnesium alloys with high strength-weight ratio for engine block and advanced high-strength steel (AHSS) with better performance in crash energy management for die stamping, are increasing. However, challenges are emerging when these new materials are applied such as the wear of the relative soft light alloys and machining tools for hard AHSS. The protective metallurgical coatings are the best option to profit from these new materials' advantages without altering largely in mass production equipments, machinery, tools and human labor. In this dissertation, a plasma electrolytic oxidation (PEO) coating processing on aluminum alloys was introduced in engine cylinder bores to resist wear and corrosion. The tribological behavior of the PEO coatings under boundary and starve lubrication conditions was studied experimentally and numerically for the first time. Experimental results of the PEO coating demonstrated prominent wear resistance and low friction, taking into account the extreme working conditions. The numerical elastohydrodynamic lubrication (EHL) and asperity contact based tribological study also showed a promising approach on designing low friction and high wear resistant PEO coatings. Other than the fabrication of the new coatings, a novel coating evaluation methodology, namely, inclined impact sliding tester was presented in the second part of this dissertation. This methodology has been developed and applied in testing and analyzing physical vapor deposition (PVD)/ chemical vapor deposition (CVD)/PEO coatings. Failure mechanisms of these common metallurgical hard coatings were systematically

  11. High temperature oxidation behavior of SiC coating in TRISO coated particles

    International Nuclear Information System (INIS)

    Liu, Rongzheng; Liu, Bing; Zhang, Kaihong; Liu, Malin; Shao, Youlin; Tang, Chunhe

    2014-01-01

    Highlights: • High temperature oxidation tests of SiC coating in TRISO particles were carried out. • The dynamic oxidation process was established. • Oxidation mechanisms were proposed. • The existence of silicon oxycarbides at the SiO 2 /SiC interface was demonstrated. • Carbon was detected at the interface at high temperatures and long oxidation time. - Abstract: High temperature oxidation behavior of SiC coatings in tristructural-isotropic (TRISO) coated particles is crucial to the in-pile safety of fuel particles for a high temperature gas cooled reactor (HTGR). The postulated accident condition of air ingress was taken into account in evaluating the reliability of the SiC layer. Oxidation tests of SiC coatings were carried out in the ranges of temperature between 800 and 1600 °C and time between 1 and 48 h in air atmosphere. Based on the microstructure evolution of the oxide layer, the mechanisms and kinetics of the oxidation process were proposed. The existence of silicon oxycarbides (SiO x C y ) at the SiO 2 /SiC interface was demonstrated by X-ray photospectroscopy (XPS) analysis. Carbon was detected by Raman spectroscopy at the interface under conditions of very high temperatures and long oxidation time. From oxidation kinetics calculation, activation energies were 145 kJ/mol and 352 kJ/mol for the temperature ranges of 1200–1500 °C and 1550–1600 °C, respectively

  12. Characterization and in vitro biocompatibility study of Ti–Si–N nanocomposite coatings developed by using physical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Trivedi, Pramanshu; Gupta, Pallavi [Centre of Nanotechnology, Indian Institute of Technology Roorkee, Roorkee 247667 India (India); Srivastava, Swati [Department of Biotechnology, Indian Institute of Technology Roorkee (India); Jayaganthan, R., E-mail: rjayafmt@iitr.ernet.in [Centre of Nanotechnology, Indian Institute of Technology Roorkee, Roorkee 247667 India (India); Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee (India); Chandra, Ramesh [Nanoscience Laboratory, Institute Instrumentation Centre, Indian Institute of Technology Roorkee (India); Roy, Partha [Department of Biotechnology, Indian Institute of Technology Roorkee (India)

    2014-02-28

    Amongst the Ti alloys used as orthopedic implant materials, Ti6Al4V is one of the widely used alloys. Magnetron sputtering was used to deposit nanocomposite coating of Ti–Si–N on the Ti6Al4V substrate at different power and then the coating structure and surface properties were characterized through contact angle measurement, X-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). In vitro biocompatibility of the coatings was assessed by using mouse bone marrow mesenchymal stem cells (mBMMSC). Antibacterial studies were performed using Escherichia coli (E. coli) microorganisms. The osteogenic differentiation was also carried out in order to get gene expressions. The AFM results confirmed that the coatings deposited at 120 W was smoother as compared to other coatings developed at different power, along with optimum contact angle, also these coatings showed good antibacterial results. The fluorescent and viability results of 120 W sample confirmed their good biocompatibility as compared to the coatings deposited 20, 40, 60, and 100 W power. Hence, the coating deposited at 120 W exhibit desirable microstructural characteristics beneficial for surface modification of orthopedic implants.

  13. Characterization and in vitro biocompatibility study of Ti–Si–N nanocomposite coatings developed by using physical vapor deposition

    International Nuclear Information System (INIS)

    Trivedi, Pramanshu; Gupta, Pallavi; Srivastava, Swati; Jayaganthan, R.; Chandra, Ramesh; Roy, Partha

    2014-01-01

    Amongst the Ti alloys used as orthopedic implant materials, Ti6Al4V is one of the widely used alloys. Magnetron sputtering was used to deposit nanocomposite coating of Ti–Si–N on the Ti6Al4V substrate at different power and then the coating structure and surface properties were characterized through contact angle measurement, X-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). In vitro biocompatibility of the coatings was assessed by using mouse bone marrow mesenchymal stem cells (mBMMSC). Antibacterial studies were performed using Escherichia coli (E. coli) microorganisms. The osteogenic differentiation was also carried out in order to get gene expressions. The AFM results confirmed that the coatings deposited at 120 W was smoother as compared to other coatings developed at different power, along with optimum contact angle, also these coatings showed good antibacterial results. The fluorescent and viability results of 120 W sample confirmed their good biocompatibility as compared to the coatings deposited 20, 40, 60, and 100 W power. Hence, the coating deposited at 120 W exhibit desirable microstructural characteristics beneficial for surface modification of orthopedic implants

  14. Characterization and in vitro biocompatibility study of Ti-Si-N nanocomposite coatings developed by using physical vapor deposition

    Science.gov (United States)

    Trivedi, Pramanshu; gupta, Pallavi; Srivastava, Swati; Jayaganthan, R.; Chandra, Ramesh; Roy, Partha

    2014-02-01

    Amongst the Ti alloys used as orthopedic implant materials, Ti6Al4V is one of the widely used alloys. Magnetron sputtering was used to deposit nanocomposite coating of Ti-Si-N on the Ti6Al4V substrate at different power and then the coating structure and surface properties were characterized through contact angle measurement, X-ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). In vitro biocompatibility of the coatings was assessed by using mouse bone marrow mesenchymal stem cells (mBMMSC). Antibacterial studies were performed using Escherichia coli (E. coli) microorganisms. The osteogenic differentiation was also carried out in order to get gene expressions. The AFM results confirmed that the coatings deposited at 120 W was smoother as compared to other coatings developed at different power, along with optimum contact angle, also these coatings showed good antibacterial results. The fluorescent and viability results of 120 W sample confirmed their good biocompatibility as compared to the coatings deposited 20, 40, 60, and 100 W power. Hence, the coating deposited at 120 W exhibit desirable microstructural characteristics beneficial for surface modification of orthopedic implants.

  15. Coated carbon nanotube array electrodes

    Science.gov (United States)

    Ren, Zhifeng [Newton, MA; Wen, Jian [Newton, MA; Chen, Jinghua [Chestnut Hill, MA; Huang, Zhongping [Belmont, MA; Wang, Dezhi [Wellesley, MA

    2008-10-28

    The present invention provides conductive carbon nanotube (CNT) electrode materials comprising aligned CNT substrates coated with an electrically conducting polymer, and the fabrication of electrodes for use in high performance electrical energy storage devices. In particular, the present invention provides conductive CNTs electrode material whose electrical properties render them especially suitable for use in high efficiency rechargeable batteries. The present invention also provides methods for obtaining surface modified conductive CNT electrode materials comprising an array of individual linear, aligned CNTs having a uniform surface coating of an electrically conductive polymer such as polypyrrole, and their use in electrical energy storage devices.

  16. Polyglycerol coatings of glass vials for protein resistance.

    Science.gov (United States)

    Höger, Kerstin; Becherer, Tobias; Qiang, Wei; Haag, Rainer; Friess, Wolfgang; Küchler, Sarah

    2013-11-01

    Proteins are surface active molecules which undergo non-specific adsorption when getting in contact with surfaces such as the primary packaging material. This process is critical as it may cause a loss of protein content or protein aggregation. To prevent unspecific adsorption, protein repellent coatings are of high interest. We describe the coating of industrial relevant borosilicate glass vials with linear methoxylated polyglycerol, hyperbranched polyglycerol, and hyperbranched methoxylated polyglycerol. All coatings provide excellent protein repellent effects. The hyperbranched, non-methoxylated coating performed best. The protein repellent properties were maintained also after applying industrial relevant sterilization methods (≥200 °C). Marginal differences in antibody stability between formulations stored in bare glass vials and coated vials were detected after 3 months storage; the protein repellent effect remained largely stable. Here, we describe a new material suitable for the coating of primary packaging material of proteins which significantly reduces the protein adsorption and thus could present an interesting new possibility for biomedical applications. Copyright © 2013 Elsevier B.V. All rights reserved.

  17. Enhanced electrochemical capacitance of polyimidazole coated covellite CuS dispersed CNT composite materials for application in supercapacitors.

    Science.gov (United States)

    Ravi, Seenu; Gopi, Chandu V V M; Kim, Hee Je

    2016-08-02

    Great attention has been paid to the design and synthesis of distinct core/shell heterostructures for high-performance supercapacitors. We have prepared unique heterostructures consisting of polyimidazole-coated copper sulphide over a carbon nanotube network (CuS@CNT) on nickel foam, which was accomplished through a facile and cost-effective solvothermal method combined with a dip coating process. Hexagonal covellite CuS nanoparticles were dispersed on CNTs using a solvothermal method where dimethylformamide and distilled water were used as solvents. The synthesized CuS and CuS@CNT supercapacitor electrode materials were thoroughly characterized. The polymer supported electrode (PIM/CuS@CNT) shows a high areal capacitance of 1.51 F cm(-2) at a current density of 1.2 A g(-1), which is higher than the CuS@CNT electrode and many other previously reported CuS electrode materials. After 1000 cycles at a high current density of 1.2 A g(-1), the retention rate is 92%, indicating good long-term cycling stability. These results indicate that the PIM/CuS@CNT electrode is promising for high-performance supercapacitor applications.

  18. Evaluating the effects of hydroxyapatite coating on the corrosion behavior of severely deformed 316Ti SS for surgical implants

    International Nuclear Information System (INIS)

    Mhaede, Mansour; Ahmed, Aymen; Wollmann, Manfred; Wagner, Lothar

    2015-01-01

    The present work investigates the effects of severe plastic deformation by cold rolling on the microstructure, the mechanical properties and the corrosion behavior of austenitic stainless steel (SS) 316Ti. Hydroxyapatite coating (HA) was applied on the deformed material to improve their corrosion resistance. The martensitic transformation due to cold rolling was recorded by X-ray diffraction spectra. The effects of cold rolling on the corrosion behavior were studied using potentiodynamic polarization. The electrochemical tests were carried out in Ringer's solution at 37 ± 1 °C. Cold rolling markedly enhanced the mechanical properties while the electrochemical tests referred to a lower corrosion resistance of the deformed material. The best combination of both high strength and good corrosion resistance was achieved after applying hydroxyapatite coating. - Highlights: • Cold rolling markedly increases the hardness of SS 316Ti from 125 to 460 HV10. • Higher deformation degrees lead to lower corrosion resistance. • Application of HA-coating leads to significant improvement of the corrosion resistance

  19. Tritium sorption on protective coatings for concrete

    International Nuclear Information System (INIS)

    Miller, J.M.; Senohrabek, J.A.; Allsop, P.A.

    1992-11-01

    Because of the high sorption level of tritium on unprotected concrete, a program to examine the effectiveness of various concrete coatings and sealants in reducing tritium sorption was undertaken, and various exposure conditions were examined. Coatings of epoxy, polyurethane, bituminous sealant, bituminous sealant covered with polyvinylidene chloride wrap, alkyd paint, and sodium silicate were investigated with tritium (HTO) vapor concentration, humidity and contact time being varied. An exposure to HT was also carried out, and the effect of humidity on the tritium desorption rate was investigated. The relative effectiveness of the coatings was in the order of bituminous sealant + wrap > bituminous sealant > solvent-based epoxy > 100%-solids epoxy > alkyd paint > sodium silicate. The commercially available coatings for concrete resulted in tritium sorption being reduced to less than 7% of unprotected concrete. This was improved to ∼0.1% with the use of the Saran wrap (polyvinylidene chloride). The amount of tritium sorbed was proportional to tritium concentration. The total tritium sorbed decreased with an increase in humidity. A saturation effect was observed with increasing exposure time for both the coated and unprotected samples. Under the test conditions, complete saturation was not achieved within the maximum 8-hour contact time, except for the solvent-based epoxy. The desorption rate increased with a higher-humidity air purge stream. HT desorbed more rapidly than HTO, but the amount sorbed was smaller. The experimental program showed that HTO sorption by concrete can be significantly reduced with the proper choice of coating. However, tritium sorption on concrete and proposed coatings will continue to be a concern until the effects of the various conditions that affect the adsorption and desorption of tritium are firmly established for both chronic and acute tritium release conditions. Material sorption characteristics must also be considered in

  20. Electrical insulation and conduction coating for fusion experimental devices

    International Nuclear Information System (INIS)

    Onozuka, Masanori; Tsujimura, Seiji; Toyoda, Masahiko; Inoue, Masahiko; Abe, Tetsuya; Murakami, Yoshio

    1996-01-01

    The development of electrical insulation and conduction coating methods that can be applied to large components of fusion experimental devices has been investigated. A thermal spraying method is used to coat the insulation or conduction materials on the structural components because of its applicability for large surfaces. The insulation material chosen was Al 2 O 3 , while Cr 3 C 2 -NiCr and WC-NiCr were chosen as conduction materials. These materials were coated on stainless steel substrates to examine the basic characteristics of the coated layers, such as their adhesive strength to the substrate, thermal shock resistance, electrical resistance, dielectric breakdown voltage, and thermal conductivity. It was found that they have sufficient electrical insulation and conduction properties, respectively. In addition, the sliding tests of the coated layers showed adequate frictional properties. The spraying method was tested on a 100- x 1000-mm surface and found to be applicable for large surfaces of experimental fusion devices. 9 refs., 6 figs., 15 tabs