Fluidized bed combustion of low-grade coal and wastes: Research and development

Energy Technology Data Exchange (ETDEWEB)

Borodulya, V.A.; Dikalenko, V.I.; Palchonok, G.I.; Vinogradov, L.M. [Academy of Sciences of Belarus, Minsk (Belarus). A.V. Luikov Heat and Mass Transfer Inst.; Dobkin, S.M.; Telegin, E.M. [Special Design Office, Brest (Belarus)

1994-12-31

Experimental studies were carried out to investigate devolatilization of fuel as single spherical particles of wood, hydrolytic lignin, leather sewage sludge and Belarussian brown coals in a fluidized bed of sand. It is found that the devolatilization process depends on moisture and ash contents in fuel and on the external heat and mass transfer rate. The char combustion occurs largely in the intermediate region. Kinetic parameters of the devolatilization and char combustion are obtained. A low-capacity fluidized bed boiler suitable for combustion of coal and different wastes is described.

Model-free adaptive control of supercritical circulating fluidized-bed boilers

Science.gov (United States)

Cheng, George Shu-Xing; Mulkey, Steven L

2014-12-16

A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

Exergy analysis of a circulating fluidized bed boiler cogeneration power plant

International Nuclear Information System (INIS)

Gürtürk, Mert; Oztop, Hakan F.

2016-01-01

Highlights: • Analysis of energy and exergy for a cogeneration power plant have been performed. • This plant has circulating fluidized bed boiler. • Energy and exergy efficiencies of the boiler are obtained as 84.65% and 29.43%, respectively. • Exergy efficiency of the plant was calculated as 20%. - Abstract: In this study, energy and exergy analysis of a cogeneration power plant have been performed. The steam which is produced by the cogeneration power plant is used for salt production and most important part of the cogeneration power plant is the circulation fluidized bed boiler. Energy and exergy efficiency of the circulation fluidized bed boiler were found as 84.65% and 29.43%, respectively. Exergy destruction of the circulation fluidized bed boiler was calculated as 21789.39 kW and 85.89% of exergy destruction in the plant. The automation system of the cogeneration power plant is insufficient. Exergy efficiency of the plant was calculated as 20%. Also, some design parameters increasing energy losses were determined.

Utilization of coal ash from fluidized-bed combustion boilers as road base material; Sekitandaki ryudoso boiler kara no sekitanbai no robanzai to shite no riyo

Energy Technology Data Exchange (ETDEWEB)

Shibata, Y. [Kawasaki Heavy Industries, Ltd., Kobe (Japan); Kozasa, K. [Center for Coal Utilization, Japan, Tokyo (Japan); Tsuzura, K. [Naruto Salt Mfg. Co. Ltd., Tokushima (Japan); Izumi, H. [Nippon Hodo Co. Ltd., Tokyo (Japan)

1998-03-01

Coal ash from the fluidized bed boiler is evaluated for its properties as is, as solidified or granulated, and as the roadbed material. The coal ash tested in the experiment is a mixture of ash from the fluidized bed boiler bottom, ash from the cyclone separator, and ash from the bag filter. In the manufacture of solid or granulated bodies, coal ashes are kneaded in water whose amount puts the mixture near the plasticization limit, are pressed in a low-pressure press and made into solid bodies by a 15-hour curing in 60degC saturated steam, and the solid bodies are crushed into solid granules. A content release test is conducted about the release of dangerous substances, and road paving experiments are conducted to learn the workability and serviceability of the granulated material as a road paving material. A study of the experimental results discloses what is mentioned below. Coal ash containing 10-20vol% of CaO and 15vol% or less of unburnt carbon turns into a high-strength solid after curing in saturated steam whose temperature is not higher than 60degC. The granulated solid satisfies the standards that an upper subbase material is expected to satisfy. It also meets the environmental standards in a release content test for soil set forth by Environment Agency notification No.46. 8 refs., 8 figs., 4 tabs.

Agglomeration of bed material: Influence on efficiency of biofuel fluidized bed boiler

Directory of Open Access Journals (Sweden)

Ryabov Georgy A.

2003-01-01

Full Text Available The successful design and operation of a fluidized bed combustor requires the ability to control and mitigate ash-related problems. The main ash-related problem of biomass filing boiler is agglomeration. The fluidized bed boiler with steam capacity of 66 t/h (4 MPa, 440 °C was started up at the Arkhangelsk Paper-Pi dp-Plant in 2001. This boiler was manufactured by the Russian companies "Energosofin" and "Belenergomash" and installed instead of the existing boiler with mechanical grate. Some constructional elements and steam drum of existing boiler remained unchanged. The primary air fan was installed past the common air fan, which supply part of the air into 24 secondary airports. First operating period shows that the bed material is expanded and then operator should increase the primary air rate, and the boiler efficiency dramatically decreases. Tills paper presents some results of our investigations of fuel, bed and fly ash chemical compositions and other characteristics. Special experiments were carried out to optimize the bed drain flow rate. The influence of secondly air supply improvement on mixing with the main flow and boiler efficiency are given.

Bubbling fluidized bed boiler for Vanaja power plant

Energy Technology Data Exchange (ETDEWEB)

Sormunen, R.; Haermae, P.; Vessonen, K.; Ketomaeki, A. [ed.

1998-07-01

At the Vanaja Power Plant, on the outskirts of Haemeenlinna, there have been changes which reflect the central goals in IVO`s product development work. At Vanaja, efficiency is combined with environmental friendliness. In the early 1980s, the plant was modernized to produce district heat in addition to electricity. At that time, along with the new gas turbine at the plant, the main fuel, coal, while remaining the fuel for the old boilers, was replaced by natural gas. This year a new type of bubbling fluidized bed boiler enabling continuous use of peat and trial use of biofuels along with coal was introduced at the plant. In addition to the Nordic countries, this kind of technology is required in central eastern Europe, where modernization of ageing power plants is being planned to achieve the best possible solutions in respect of production and the environment. IVO develops a new repair technique for underwater sites

Fluidized bed selective pyrolysis of coal

Science.gov (United States)

Shang, Jer Y.; Cha, Chang Y.; Merriam, Norman W.

1992-01-01

The present invention discloses a process for the pyrolysis of coal which comprises the effective utilization of two zonal inclined fluidized beds, where said zones can be selectively controlled as to temperature and heating rate. The first zonal inclined fluidized bed serves as a dryer for crushed coal and additionally is controlled to selectively pyrolyze said coal producing substantially carbon dioxide for recycle use. The second zonal inclined fluidized bed further pyrolyzes the coal to gaseous, liquid and char products under controlled temperature and heating rate zones designed to economically integrate the product mix. The gas and liquid products are recovered from the gaseous effluent stream while the char which remains can be further treated or utilized in a subsequent process step.

Coal. Fluidized bed, a world record; Charbon. Lit fluidise: record mondial

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

In April 1996, the `Societe Provencale du Lit Fluidise`, a subsidiary of Electricite de France (EDF) has put into service in Gardanne, the most powerful circulating fluidized bed boiler in the world, producing 600 MWt; it was constructed by GEC Alsthom Stein Industrie, and will strongly reduce the SO{sub 2} emissions from the coal power plant of Gardanne, which use a highly sulfurous coal. New regulations concerning the French coal industry are also introduced

Coal. Fluidized bed, a world record; Charbon. Lit fluidise: record mondial

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-12-31

In April 1996, the `Societe Provencale du Lit Fluidise`, a subsidiary of Electricite de France (EDF) has put into service in Gardanne, the most powerful circulating fluidized bed boiler in the world, producing 600 MWt; it was constructed by GEC Alsthom Stein Industrie, and will strongly reduce the SO{sub 2} emissions from the coal power plant of Gardanne, which use a highly sulfurous coal. New regulations concerning the French coal industry are also introduced

Development of pressurized internally circulating fluidized bed combustion technology; Kaatsu naibu junkan ryudosho boiler no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Ishihara, I [Center for Coal Utilization, Japan, Tokyo (Japan); Nagato, S; Toyoda, S [Ebara Corp., Tokyo (Japan)

1996-09-01

The paper introduced support research on element technology needed for the design of hot models of the pressurized internally circulating fluidized bed combustion boiler in fiscal 1995 and specifications for testing facilities of 4MWt hot models after finishing the basic plan. The support research was conduced as follows: (a) In the test for analysis of cold model fluidization, it was confirmed that each characteristic value of hot models is higher than the target value. Further, calculation parameters required for computer simulation were measured and data on the design of air diffusion nozzle for 1 chamber wind box were sampled. (b) In the CWP conveyance characteristic survey, it was confirmed that it is possible to produce CWP having favorable properties. It was also confirmed that favorable conveyability can be maintained even if the piping size was reduced down to 25A. (c) In the gas pressure reducing test, basic data required for the design of gas pressure reducing equipment were sampled. Specifications for the fluidized bed combustion boiler of hot models are as follows: evaporation amount: 3070kg/h, steam pressure: 1.77MPa, fuel supply amount: 600kg-coal/h, boiler body: cylinder shape water tube internally circulating fluidized bed combustion boiler. 4 refs., 4 figs.

Control of the Bed Temperature of a Circulating Fluidized Bed Boiler by using Particle Swarm Optimization

Directory of Open Access Journals (Sweden)

AYGUN, H.

2012-05-01

Full Text Available Circulating fluidized bed boilers are increasingly used in the power generation due to their higher combustion efficiency and lower pollutant emissions. Such boilers require an effective control of the bed temperature, because it influences the boiler combustion efficiency and the rate of harmful emissions. A Particle-Swarm-Optimization-Proportional-Integrative-Derivative (PSO-PID controller for the bed temperature of a circulating fluidized bed boiler is presented. In order to prove the capability of the proposed controller, its performances are compared at different boiler loads with those of a Fuzzy Logic (FL controller. The simulation results demonstrate some advantages of the proposed controller.

Experimental on fly ash recirculation with bottom feeding to improve the performance of a circulating fluidized bed boiler co-burning coal sludge

Energy Technology Data Exchange (ETDEWEB)

Duan, Lunbo; Xu, Guiling; Liu, Daoyin; Chen, Xiaoping; Zhao, Changsui [Southeast Univ., Nanjing (China). School of Energy and Environment

2013-07-01

With the aim of reducing carbon content in fly ash, fly ash recirculation with bottom feeding (FARBF) technology was applied to a 75 t/h Circulating Fluidized Bed (CFB) boiler burning mixture of coal and coal sludge. And industrial experiments were carried out to investigate the influence of FARBF technology on the combustion performance and pollutant emission characteristics of the CFB boiler. Results show that as the recirculation rate of fly ash increases, the CFB dense bed temperature decreases while the furnace outlet temperature increases, and the temperature distribution in the furnace becomes uniform. Compared with the conditions without fly ash recirculation, the combustion efficiency increases from 92 to 95% when the recirculation rate increases to 8 t/h, and the desulfurization efficiency also increases significantly. As the recirculation rate increases, the emissions of NO and CO decrease, but the particulate emission increases. The present study indicates that FARBF technology can improve the combustion performance and desulfurization efficiency for the CFB boilers burning coal sludge, and this can bring large economical and environmental benefits in China.

Conceptual designs of pressurized fluidized bed and pulverized coal fired power plants

International Nuclear Information System (INIS)

Doss, H.S.; Bezella, W.A.; Hamm, J.R.; Pietruszkiewicz, J.

1984-01-01

This paper presents the major technical and economic characteristics of steam and air-cooled pressurized fluidized bed (PFB) power plant concepts, along with the characteristics of a pulverized coal fired power plant equipped with an adipic acid enhanced wet-limestone flue gas desulfurization system. Conceptual designs for the three plants were prepared to satisfy a set of common groundrules developed for the study. Grassroots plants, located on a generic plant site were assumed. The designs incorporate technologies projected to be commercial in the 1990 time frame. Power outputs, heat rates, and costs are presented

CO-COMBUSTION OF REFUSE DERIVED FUEL WITH COAL IN A FLUIDISED BED COMBUSTOR

Directory of Open Access Journals (Sweden)

W. A. WAN AB KARIM GHANI

2009-03-01

Full Text Available Power generation from biomass is an attractive technology which utilizes municipal solid waste-based refused derived fuel. In order to explain the behavior of biomass-fired fluidized bed incinerator, biomass sources from refuse derived fuel was co-fired with coal in a 0.15 m diameter and 2.3 m high fluidized bed combustor. The combustion efficiency and carbon monoxide emissions were studied and compared with those from pure coal combustion. This study proved that the blending effect had increased the carbon combustion efficiency up to 12% as compared to single MSW-based RDF. Carbon monoxide levels fluctuated between 200-1600 ppm were observed when coal is added. It is evident from this research that efficient co-firing of biomass with coal can be achieved with minimum modification of existing coal-fired boilers.

Non-polluting steam generators with fluidized-bed furnaces

Energy Technology Data Exchange (ETDEWEB)

Brandes, H [Deutsche Babcock A.G., Oberhausen (Germany, F.R.)

1979-07-01

The author reports on a 35 MW steam generator with hard coal fluidized-bed furnace a planned 35 MW steam generator with flotation-dirt fluidized-bed furnace, and on planned steam generators for fluidized-bed firing of hard coal up to a steam power of about 200 MW.

Co-firing a pressurized fluidized-bed combustion system with coal and refuse derived fuels and/or sludges. Task 16

Energy Technology Data Exchange (ETDEWEB)

DeLallo, M.; Zaharchuk, R.

1994-01-01

The co-firing of waste materials with coal in utility scale power plants has emerged as an effective approach to produce energy and manage municipal waste. Leading this approach, the atmospheric fluidized-bed combustor (AFBC) has demonstrated its commercial acceptance in the utility market as a reliable source of power burning a variety of waste and alternative fuels. The fluidized bed, with its stability of combustion, reduces the amount of thermochemical transients and provides for easier process control. The application of pressurized fluidized-bed combustor (PFBC) technology, although relatively new, can provide significant enhancements to the efficient production of electricity while maintaining the waste management benefits of AFBC. A study was undertaken to investigate the technical and economic feasibility of co-firing a PFBC with coal and municipal and industrial wastes. Focus was placed on the production of electricity and the efficient disposal of wastes for application in central power station and distributed locations. Wastes considered for co-firing include municipal solid waste (MSW), tire-derived fuel (TDF), sewage sludge, and industrial de-inking sludge. Issues concerning waste material preparation and feed, PFBC operation, plant emissions, and regulations are addressed. This paper describes the results of this investigation, presents conclusions on the key issues, and provides recommendations for further evaluation.

Prospects for using the technology of circulating fluidized bed for technically refitting Russian thermal power stations

Science.gov (United States)

Ryabov, G. A.; Folomeev, O. M.; Litun, D. S.; Sankin, D. A.; Dmitryukova, I. G.

2009-01-01

The present state and development of circulating fluidized bed (CFB) technology around the world are briefly reviewed. Questions of increasing the capacity of single boiler units and raising the parameters of steam are discussed. CFB boilers for 225- and 330-MW power units are described and their parameters are estimated as applied to the conditions of firing different Russian fuels. Indicators characterizing CFB boilers and pulverized-coal boilers are given. Capital outlays and operational costs for new coal-fired units are compared, and the results from this comparison are used to show the field of the most promising use of the CFB technology during technical refitting of Russian thermal power stations.

Fluidized bed dry dense medium coal beneficiation

CSIR Research Space (South Africa)

North, Brian C

2017-10-01

Full Text Available medium beneficiation using a fluidized bed was investigated. Bed materials of sand, magnetite and ilmenite were used in a laboratory sized cylindrical fluidized bed. The materials were individually tested, as were mixes of sand and heavy minerals. Coal...

Fluidized bed and pulverized coal combustion residues for secondary pavements

International Nuclear Information System (INIS)

Ghafoori, N.; Diawara, H.; Wang, L.

2009-01-01

The United States produced nearly 125 million tons of coal combustion products in 2006. These by-products include fly ash, flue gas desulphurization materials, bottom ash, boiler slag, and other power plant by-products. The expense associated with waste disposal, lack of disposal sites, and significant environmental damage linked with the disposal of coal combustion residues have encouraged innovative utilization strategies such as the fluidized bed combustion (FBC) unit. This paper presented the results of a laboratory investigation that examined the properties of composites developed with different proportions of pre-conditioned FBC spent bed, pulverized coal combustion fly ash, natural fine aggregate, and Portland cement. The purpose of the study was to examine the extent to which the by-product composites could replace currently used materials in secondary roads. The paper presented the research objectives and experimental programs, including matrix constituent and proportions; mixture proportions; and mixing, curing, sampling, and testing. The discussion of results centered around compressive strength and expansion by internal sulfate attack. It was concluded that with proper proportioning, by-products of pulverized and fluidized bed combustion promote binding of sand particles and provide adequate strength under various curing and moisture conditions 4 refs., 6 tabs.

Effects of Fluidization Velocity and Bed Particle Size on Bed Defluidization during Biomass Combustion in FB boilers; Effekten av fluidiseringshastighet och kornstorlek paa agglomereringsrisk vid biobraensleeldning i FB-pannor

Energy Technology Data Exchange (ETDEWEB)

Eriksson, Morgan; Oehman, Marcus [Umeaa Univ. (Sweden). Applied Physics and Electronics; Wikman, Karin; Berg, Magnus [AaF-Energi och Miljoe AB, Stockholm (Sweden)

2004-11-01

Studies on the effect of bed particle size and fluidization velocity on the agglomeration/defluidization risk during biomass combustion in BFB/CFB plants have not previously been published. Therefore, the objective of this project has been to determine the influence of these two parameters on the risk for agglomeration in typical biofuel fired fluidized beds. The study has also resulted in information on how variations in the coating characteristics of the bed particles are depending on the fuel ash content and the particle size of the bed material. Furthermore, the conditions at large scale commercial plants have been surveyed with respect to the choice of bed material, fluidization velocity, bed sand consumption etc. Bed materials have been sampled from seven full-scale boilers, four CFB and three BFB. The samples have been sieved to achieve sieve curves, analyzed with respect to the coating characteristics, and studied by experiments in a bench-scale fluidized bed. It could be concluded from the analyses that there are no significant differences in the coating thickness or the coating composition between fine and coarse particles in the bed samples. The bench-scale agglomeration experiments showed that increased fluidization velocity results in bed agglomeration at a higher temperature. This effect was stronger at relatively low fluidization velocities. The fluidization velocity has probably no significant effect on the risk for agglomeration at normal gas velocities in a commercial CFB boiler. Though, it could have an influence on the agglomeration in for example the recycling part of a CFB, where the gas velocity is relatively low. Also in BFB-boilers the fluidization velocity is often low enough to have a significant effect on the risk for agglomeration. By the experiments in this project it has not been possible to determine if the bed particle size has an influence on the agglomeration. Further studies with modified methods are required to find out if the

Simultaneous determination of devolatilization and char burnout times during fluidized bed combustion of coal

International Nuclear Information System (INIS)

Christofiedes, N.; Brown, R.C.

1992-01-01

In this paper, the authors investigate a method for simultaneous determination of devolatilization and char burnout times based on the analysis of CO 2 emissions from a fluidized bed combustor. The technique is non-intrusive and can be performed under realistic combustion conditions. The authors' method involves batching single-size coal samples in a fluidized bed combustor that is heated with propane gas or other fuel. Carbon dioxide profiles versus time for the batch tests are analyzed with a linear model to obtain characteristic time constants for coal devolatilization and char combustion which can be related to total devolatilization time and burnout time for a coal sample. The authors' approach does not require special sample preparation, can be performed in actual combustion equipment and employs standard boiler instrumentation

Refractory experience in circulating fluidized bed combustors, Task 7

Energy Technology Data Exchange (ETDEWEB)

Vincent, R.Q.

1989-11-01

This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

Update on status of fluidized-bed combustion technology

International Nuclear Information System (INIS)

Stallings, J.; Boyd, T.; Brown, R.

1992-01-01

During the 1980s, fluidized-bed combustion technology has become the dominant technology for solid-fuel-fired power generation systems in the United States. Atmospheric fluidized beds as large as 160 MWe in capacity are now in operation, while pressurized systems reaching 80 MWe have started up in the last year. The commercial status, boiler performance, emissions, and future developments for both atmospheric and pressurized fluidized-bed combustion systems are discussed

Coal-fired power plants and the causes of high temperature corrosion

Energy Technology Data Exchange (ETDEWEB)

Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

1996-12-01

The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

Combustion and co-combustion of biomass in a bubbling fluidized bed boiler

NARCIS (Netherlands)

Khan, A.A.

2007-01-01

This PhD dissertation concerns the study of different aspects of biomass (co)-combustion in small-scale fluidized bed boilers for heat generation. The most renowned gaseous emissions from fluidized bed combustion, namely, CO and NO, are investigated with the help of experimental and theoretical

India's first 100,000 lbs/hr atmospheric bed boiler

International Nuclear Information System (INIS)

Mahajan, S.K.

1991-01-01

This paper covers the operating experience at the Petrochemical Complex of Hindustan Polymers, a Member Company of the UB Group, India, on the India's first 100,000 Lbs/hr atmospheric fluidized bed boiler supplied by Bharat Heavy Electricals Ltd., India. This atmospheric fluidized bed boiler is in operation for over 7 years with over 51,000 operating hours. The paper covers the details of onstream hours, actual thermal efficiency achieved, type of coal used and operational advantages of such boilers as per experience of Hindustan Polymers. Paper also highlights the maintenance and equipment problems as well as the developments which have taken place to overcome such problems. Details of experience in the operation of this boiler with baghouse system using abrasive and high ash coal are also covered

Modeling N2O Reduction and Decomposition in a Circulating Fluidized bed Boiler

DEFF Research Database (Denmark)

Johnsson, Jan Erik; Åmand, Lars-Erik; Dam-Johansen, Kim

1996-01-01

The N2O concentration was measured in a circulating fluidized bed boiler of commercial size. Kinetics for N2O reduction by char and catalytic reduction and decomposition over bed material from the combustor were determined in a laboratory fixed bed reactor. The destruction rate of N2O in the comb......The N2O concentration was measured in a circulating fluidized bed boiler of commercial size. Kinetics for N2O reduction by char and catalytic reduction and decomposition over bed material from the combustor were determined in a laboratory fixed bed reactor. The destruction rate of N2O...... in the combustion chamber and the cyclone was calculated taking three mechanisms into account: Reduction by char, catalytic decomposition over bed material and thermal decomposition. The calculated destruction rate was in good agreement with the measured destruction of N2O injected at different levels in the boiler...

Technical notes for the conceptual design for an atmospheric fluidized-bed direct combustion power generating plant. [570 MWe plant

Energy Technology Data Exchange (ETDEWEB)

None

1978-04-01

The design, arrangement, thermodynamics, and economics of a 592 MW(e) (nominal gross) electric power generating plant equipped with a Babcock and Wilcox Company (B and W) atmospheric fluidized bed (AFB) boiler are described. Information is included on capital and operating costs, process systems, electrical systems, control and instrumentation, and environmental systems. This document represents a portion of an overall report describing the conceptual designs of two atmospheric fluidized bed boilers and balance of plants for the generation of electric power and the analysis and comparison of these conceptual designs to a conventional pulverized coal-fired electric power generation plant equipped with a wet limestone flue gas desulfurization system.

Technical notes for the conceptual design for an atmospheric fluidized-bed direct combustion power generating plant. [570 MWe plant

Energy Technology Data Exchange (ETDEWEB)

None

1978-04-01

The design, arrangement, thermodynamics, and economics of a 578 MW(e) (nominal gross) electric power generating plant equipped with a Foster Wheeler Energy Corporation (FWEC) atmospheric fluidized bed (AFB) boiler are described. Information is included on capital and operating costs, process systems, electrical systems, control and instrumentation, and environmental systems. This document represents a portion of an overall report describing the conceptual designs of two atmospheric fluidized bed boilers and balance of plants for the generation of electric power and the analysis and comparison of these conceptual designs to a conventional pulverized coal-fired electric power generation plant equipped with a wet limestone flue gas desulfurization system.

Refractory experience in circulating fluidized bed combustors, Task 7. Final report

Energy Technology Data Exchange (ETDEWEB)

Vincent, R.Q.

1989-11-01

This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

Temperature prediction in a coal fired boiler with a fixed bed by fuzzy logic based on numerical solution

International Nuclear Information System (INIS)

Biyikoglu, A.; Akcayol, M.A.; Oezdemir, V.; Sivrioglu, M.

2005-01-01

In this study, steady state combustion in boilers with a fixed bed has been investigated. Temperature distributions in the combustion chamber of a coal fired boiler with a fixed bed are predicted using fuzzy logic based on data obtained from the numerical solution method for various coal and air feeding rates. The numerical solution method and the discretization of the governing equations of two dimensional turbulent flow in the combustion chamber and one dimensional coal combustion in the fixed bed are explained. Control Volume and Finite Difference Methods are used in the discretization of the equations in the combustion chamber and in the fixed bed, respectively. Results are presented as contours within the solution domain and compared with numerical ones. Comparison of the results shows that the difference between the numerical solution and fuzzy logic prediction throughout the computational domain is less than 1.5%. The statistical coefficient of multiple determinations for the investigated cases is about 0.9993 to 0.9998. This accuracy degree is acceptable in predicting the temperature values. So, it can be concluded that fuzzy logic provides a feasible method for defining the system properties

Inclined fluidized bed system for drying fine coal

Science.gov (United States)

Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

1992-02-11

Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

Fluidised bed combustion: a new route to power and heat from coal

Energy Technology Data Exchange (ETDEWEB)

Schilling, H D [Bergbau-Forschung G.m.b.H., Essen (Germany, F.R.)

1978-02-01

The functioning of fluidized-bed firings and their advantages with regard to SO/sub 2/ emissions are described. The principle of design of a fluidized-bed boiler and a gas/steam turbine power plant with fluidized-bed firing under pressure is outlined. The application and their economics in heat and power generation and marketing potential of fluidized-bed firings and their economics in heat and power generation is pointed out. The construction of waste-fired incinerators has already become possible, but there is still a lot of development work to be done until fluidized-bed firings can be used in central heatings, combined-cycle power plants, and large power plants.

Gas distributor for fluidized bed coal gasifier

Science.gov (United States)

Worley, Arthur C.; Zboray, James A.

1980-01-01

A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

Coal utilization technologies in the production of electric energy; Technologie wykorzystania wegla do produkcji energii elektrycznej

Energy Technology Data Exchange (ETDEWEB)

Golec, T.; Rakowski, J. [Power Institute, Warsaw (Poland)

2004-07-01

The paper presents an assessment of the various technologies for power generation from coal and discusses the development prospects for each. The technologies are: pulverized fuel fired boilers for supercritical steam parameters; atmospheric fluidized bed boilers; pressurised fluidized-bed combustion boilers; gas and steam units integrated with gasification of solid fuels; and co-firing of solid fuels. It addresses, briefly, CO{sub 2} reduction technologies. 26 refs., 3 figs., 8 tabs.

FY 2000 report on the survey project on potentiality of the environmental harmony coal utilization system. Potential study of the circulating fluidized bed boiler model project in Vietnam; 2000 nendo kankyo chowagata sekitan riyo system kanosei chosa jigyo hokokusho. Vietnam ni okeru junkan ryudosho boiler model jigyo jisshi kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

In Vietnam, survey was conducted of the project in which the adoption of circulating fluidized bed boiler (CFB) makes energy conservation and greenhouse effect gas reduction possible. CFB makes a marked decrease in SOx emission possible by using limestone as combustion bed material. As a result of the survey, the thermal power plant was not suitable for the model project due to its large size. However, it was found that two cement plants and one fiber plant having coal-fired boiler were suitable for survey. Nghi Son and Bim Son cement plants are typical cement plants in Vietnam. As a result of the hearing, they were eager to adopt CFB equipment. As to environmental improvement effects, in the thermal power plant with power source loads, emissions of SOx and NOx can be reduced by 79.0% and 72.5%, respectively. Further, in Nam Dinh Textile Company, emissions of SOx and NOx can be reduced by 79.8% and 84.6%, respectively, in case of converting boiler from the existing stoker boiler to CFB boiler. (NEDO)

Performance analysis and pilot plant test results for the Komorany fluidized bed retrofit project

Energy Technology Data Exchange (ETDEWEB)

Snow, G.C. [POWER International, Inc., Coeur d`Alene, ID (United States)

1995-12-01

Detailed heat and mass balance calculations and emission performance projections are presented for an atmospheric fluidized bed boiler bottom retrofit at the 927 MWt (steam output) Komorany power station and district heating plant in the Czech Republic. Each of the ten existing boilers are traveling grate stoker units firing a local, low-rank brown coal. This fuel, considered to be representative of much of the coal deposits in Central Europe, is characterized by an average gross calorific value of 10.5 MJ/kg (4,530 Btu/lb), an average dry basis ash content of 47 %, and a maximum dry basis sulfur content of 1.8 % (3.4 % on a dry, ash free basis). The same fuel supply, together with limestone supplied from the region will be utilized in the retrofit fluidized bed boilers. The primary objectives of this retrofit program are, (1) reduce emissions to a level at or below the new Czech Clean Air Act, and (2) restore plant capacity to the original specification. As a result of the AFBC retrofit and plant upgrade, the particulate matter emissions will be reduced by over 98 percent, SO{sub 2} emissions will be reduced by 88 percent, and NO{sub x} emissions will be reduced by 38 percent compared to the present grate-fired configuration. The decrease in SO{sub 2} emissions resulting from the fluidized bed retrofit was initially predicted based on fuel sulfur content, including the distribution among organic, pyritic, and sulfate forms; the ash alkalinity; and the estimated limestone calcium utilization efficiency. The methodology and the results of this prediction were confirmed and extended by pilot scale combustion trials at a 1.0 MWt (fuel input), variable configuration test facility in France.

Operating experience - electrostatic precipitators as deduster for circulating fluidized bed boilers

Energy Technology Data Exchange (ETDEWEB)

Frank, M.J.; Bork, G. [Lurgi Lentjes Bischoff GmbH (Germany)

1999-07-01

Electrostatic precipitators (ESPs) are widely used for dedusting flue gases generated by steam generators with circulating fluidized bed (CFB) furnaces. In such applications, limestone is used as a desulphurisation additive in the furnace, eliminating the need for further desulphurisation systems downstream. However, the additive changes the physical properties of the particulate matter to be removed by the ESP, mostly unfavourably as regards ash resistivity. In this paper, design criteria and operating experiences are discussed, showing the main influences attributable to the additive and the CFB operating regime. Specific reference is made to the Heizkraftwerk 1 CFB power plant (Germany). Designed for domestic coals, on switching to import coals boiler output at the plant had to be limited due to unacceptably high dust emissions. ESP efficiency was optimised in two ways: (1) flow distribution was improved; and (2) new microprocessor controllers installed. Results of the modifications are discussed.

Research report of FY 1997 on the environmentally acceptable coal utilization system introduction support project. Follow-up project on circulating fluidized bed boiler introduction (Calaca Batangas Thermal Power Station); 1997 nendo chosa hokokusho. Kankyo chowagata sekitan riyo system donyu shien jigyo (junkan ryudosho boiler ni kakawaru follow up jigyo (Calaca Batangas karyoku hatsudensho))

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

For the follow-up project, to promote the diffusion of results of the clean coal technology (CCT) model projects, experts of circulating fluidized bed boilers were dispatched, to guide and advise for the operation of facilities introduced in these projects. The purpose of these projects is to diffuse the CCTs, and to support the promotion of environmental measures. Some guidance and advice about operation processes, data processing, operation regulation, maintenance, and boiler maintenance works were provided to the Ministry of Energy and Electric Power Corporation of the Philippines. Semirara, Malangas, and Samar coals in the Philippines were used for the tests. The boiler facilities could be operated by Philippine operators themselves. Based on the guidance and advice about operation processes, combustion tests using various Philippine coals were also planned and conducted by themselves. The maintenance techniques were transferred to Philippine operators through the inspection, repair and advice. The Philippine side understood the technologies well, and the circulating fluidized bed boiler technology was independently educated in the Philippines. 23 figs., 16 tabs.

Circulating fluidized bed boilers design and operations

CERN Document Server

Basu, Prabir

1991-01-01

This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals

Energy Technology Data Exchange (ETDEWEB)

N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2008-07-15

It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.

Research report of FY 1997 on the environmentally acceptable coal utilization system introduction support project. Demonstration project of circulating fluidized bed boiler (Jinzhou Coal-Thermal Power Corporation); 1997 nendo seika hokokusho (kankyo chowagata sekitan riyo system donyu shien jigyo). Junkan ryudosho boiler ni kakawaru jissho jigyo (Jinzhou netsuden sokoji)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

To verify the clean coal technology to be diffused in China and consolidate its diffusion basis, demonstration project of circulating fluidized bed boiler was conducted through the cooperation with China which is positive in its introduction. This report describes its characteristics. Coal and limestone are supplied in a lower part of combustion chamber, and are mixed with circulating ash by fluidized air for combustion. Densely fluidized bed the same as the bubbling fluidized bed is formed in the lower part of combustion chamber, which provides excellent stability in ignition and combustion. Particles including ash, char and limestone formed during the combustion are discharged into the cyclone through the convection heat transfer part at the outlet of combustion chamber with the combustion gas flow. Since the gas temperature is lowered to 400 to 500degC at the convection heat transfer part, troubles of the ash circulating system can be prevented. The combustion gas separated from ash at the cyclone is discharged through the heat exchanger and precipitator, and the collected ash is returned to the lower part of combustion chamber. In FY 1997, design, fabrication, procurement/inspection, field survey/meeting, survey of visitors/meeting, and education were carried out. 4 figs., 4 tabs.

Combustion in fluidized bed reactors; Verbrennung in Wirbelschichtreaktoren

Energy Technology Data Exchange (ETDEWEB)

Thome-Kozmiensky, Karl J. [vivis CONSULT GmbH, Nietwerder (Germany)

2013-03-01

Since the first application for the coal gasification, the fluidized bed technology has passed an impressive development. Nowadays, the fluidized bed technology is utilized at chemical processes, drying and cooling, gasification, combustion and purification of exhaust gas. In the firing technology, the fluidized technology initially has been proved in the combustion of very high ash coal and sewage sludge. Recently, the fluidized bed technology also is applied in the drying of sewage sludge, combustion of domestic waste - as in Japan and Sweden - as well as in the gasification and combustion of substitute fuels, biomass - wood pellets, wood chips, straw, cocoa shells and so forth - and residues from the paper manufacturing - such as in Germany and Austria. Under this aspect, the author of the contribution under consideration reports on the combustion of sewage sludge, substitute fuels and biomass.

Pulsed atmospheric fluidized-bed combustor development

International Nuclear Information System (INIS)

1992-05-01

Pulsed atmospheric fluidized-bed combustion (PAFBC) is a unique and innovative coal-fueled technology that has the potential to meet these conditions and provide heat and/or process steam to small industrial, commercial, institutional and residential complexes. The potential of Pulse Atmospheric Fluidized Bed Combustion (PAFBC) technology has been amply demonstrated under the sponsorship of a previous DOE/METC contract (DE-AC21-88MC25069). The environmental performance of a coal-fired laboratory-scale system (1.5 million British Thermal Units per hour) (MMBtu/hr) significantly surpassed that of conventional bubbling and circulating fluidized-bed combustion units (see Table 1 for performance comparison). Prompted by these encouraging results in combustion, sulfur capture, emissions control, and enhanced heat transfer, Island Creek Coal Company (ICC) and Baltimore Thermal Energy Corporation expressed interest in the technology and offered to participate by providing host sites for field testing. EA's have been submitted independently for each of these field test sites. This submission addresses the preliminary testing of the PAFBC unit at Manufacturing and Technology Conversion International's (MTCI) Baltimore, MD facility

Pressurized Fluidized Bed Combustion Second-Generation System Research and Development

Energy Technology Data Exchange (ETDEWEB)

A. Robertson; D. Horazak; R. Newby; H. Goldstein

2002-11-01

Research is being conducted under United States Department of Energy (DOE) Contract DE-AC21-86MC21023 to develop a new type of coal-fired plant for electric power generation. This new type of plant--called a Second-Generation or Advanced Pressurized Circulating Fluidized Bed Combustion (APCFB) plant--offers the promise of efficiencies greater than 45% (HHV), with both emissions and a cost of electricity that are significantly lower than conventional pulverized-coal-fired plants with scrubbers. The APCFB plant incorporates the partial gasification of coal in a carbonizer, the combustion of carbonizer char in a pressurized circulating fluidized bed boiler (PCFB), and the combustion of carbonizer syngas in a topping combustor to achieve gas turbine inlet temperatures of 2300 F and higher. A conceptual design was previously prepared for this new type of plant and an economic analysis presented, all based on the use of a Siemens Westinghouse W501F gas turbine with projected carbonizer, PCFB, and topping combustor performance data. Having tested these components at the pilot plant stage, the referenced conceptual design is being updated to reflect more accurate performance predictions together with the use of the more advanced Siemens Westinghouse W501G gas turbine and a conventional 2400 psig/1050 F/1050 F/2-1/2 in. steam turbine. This report describes the updated plant which is projected to have an HHV efficiency of 48% and identifies work completed for the October 2001 through September 2002 time period.

Identification and MPC control of a circulation fluidized bed boiler using an LPV model

NARCIS (Netherlands)

Huang, J.; Ji, G.; Zhu, Y.; Lin, W.; Kothare, M.; Tade, M.; Vande Wouwer, A.; Smets, I.

2010-01-01

This work studies the identification and control of circulation fluidized bed (CFB) boilers. The CFB boiler under investigation shows strong nonlinearity due to big changes of steam load. A linear parameter varying (LPV) model is used to represent the process dynamics and used in control. The steam

Evaluation of AFBC co-firing of coal and hospital wastes

Energy Technology Data Exchange (ETDEWEB)

1991-02-01

The purpose of this program is to expand the use of coal by utilizing CFB (circulating fluidized bed) technology to provide an environmentally safe method for disposing of waste materials. Hospitals are currently experiencing a waste management crisis. In many instances, they are no longer permitted to burn pathological and infectious wastes in incinerators. Older hospital incinerators are not capable of maintaining the stable temperatures and residence times necessary in order to completely destroy toxic substances before release into the atmosphere. In addition, the number of available landfills which can safely handle these substances is decreasing each year. The purpose of this project is to conduct necessary research investigating whether the combustion of the hospital wastes in a coal-fired circulating fluidized bed boiler will effectively destroy dioxins and other hazardous substances before release into the atmosphere. If this is proven feasible, in light of the quantity of hospital wastes generated each year, it would create a new market for coal -- possibly 50 million tons/year.

A two-parameter preliminary optimization study for a fluidized-bed boiler through a comprehensive mathematical simulator

Energy Technology Data Exchange (ETDEWEB)

Rabi, Jose A.; Souza-Santos, Marcio L. de [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia]. E-mails: jrabi@fem.unicamp.br; dss@fem.unicamp.br

2000-07-01

Modeling and simulation of fluidized-bed equipment have demonstrated their importance as a tool for design and optimization of industrial equipment. Accordingly, this work carries on an optimization study of a fluidized-bed boiler with the aid of a comprehensive mathematical simulator. The configuration data of the boiler are based on a particular Babcock and Wilcox Co. (USA) test unit. Due to their importance, the number of tubes in the bed section and the air excess are chosen as the parameters upon which the optimization study is based. On their turn, the fixed-carbon conversion factor and the boiler efficiency are chosen as two distinct optimization objectives. The results from both preliminary searches are compared. The present work is intended to be just a study on possible routes for future optimization of larger boilers. Nonetheless, the present discussion might give some insight on the equipment behavior. (author)

Aerosol sampling of an experimental fluidized bed coal combustor

International Nuclear Information System (INIS)

Newton, G.J.; Peele, E.R.; Carpenter, R.L.; Yeh, H.C.

1977-01-01

Fluidized bed combustion of coal, lignite or other materials has a potential for widespread use in central electric generating stations in the near future. This technology may allow widespread use of low-grade and/or high sulfur fuels due to its high energy utilization at low combustion temperature and its ability to meet emission criteria by using limestone bed material. Particulate and gaseous products resulting from fuel combustion and fluidization of bed material are discharged and proceed out the exhaust clean-up system. Sampling philosophy, methodology and equipment used to obtain aerosol samples from the exhaust system of the 18-inch fluidized bed combustor (FBC) at the Morgantown Energy Research Center (MERC) are described. Identification of sampling sites led to design of an aerosol sampling train which allowed a known quantity of the effluent streams to be sampled. Depending on the position, a 15 to 25 l/min sample is extracted from the duct, immediately diluted and transferred to a sampling/aging chamber. Transmission and scanning electron microscope samples, two types of cascade impactor samples, vapor-phase and particulate-phase organic samples, spiral duct aerosol centrifuge samples, optical size measurements and filter samples were obtained. Samples are undergoing physical, chemical and biological tests to help establish human health risk estimates for fluidized bed coal combustion and to provide information for use in design and evaluation of control technologies

Atmospheric fluidized-bed combustion (AFBC) co-firing of coal and hospital waste

International Nuclear Information System (INIS)

1993-02-01

The proposed project involves co-firing of coal and medical waste (including infectious medical waste) in an atmospheric fluidized-bed combustor (AFBC) to safely dispose of medical waste and produce steam for hospital needs. Combustion at the design temperature and residence time (duration) in the AFBC has been proven to render infectious medical waste free of disease producing organisms. The project would be located at the Veterans Affairs (VA) Medical Center in Lebanon, Pennsylvania. The estimated cost of the proposed AFBC facility is nearly $4 million. It would be jointly funded by DOE, Veterans Affairs, and Donlee Technologies, Inc., of York, Pennsylvania, under a cooperative agreement between DOE and Donlee. Under the terms of this agreement, $3.708 million in cost-shared financial assistance would be jointly provided by DOE and the Veterans Affairs (50/50), with $278,000 provided by Donlee. The purposes of the proposed project are to: (1) provide the VA Medical Center and the Good Samaritan Hospital (GSH), also of Lebanon, Pennsylvania, with a solution for disposal of their medical waste; and (2) demonstrate that a new coal-burning technology can safely incinerate infectious medical waste, produce steam to meet hospital needs, and comply with environmental regulations

Utilization of coal-water fuels in fire-tube boilers

International Nuclear Information System (INIS)

Sommer, T.M.; Melick, T.A.

1991-01-01

The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, has been awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. This paper reports on the program which consists of five tasks. Task 1 provides for the design and retrofit of the host boiler to fire coal-water slurry. Task 2 is a series of optimization tests that will determine the effects of adjustable parameters on boiler performance. Task 3 will perform about 1000 hours of proof-of-concept system tests. Task 4 will be a comprehensive review of the test data in order to evaluate the economics of slurry conversions. Task 5 will be the decommissioning of the test facility if required

Industrial pressurized fluidized-bed combustors, 1992

International Nuclear Information System (INIS)

Bonk, D.; Hand, T.; Freier, M.

1992-01-01

Coal-fired Pressurized Fluidized-Bed Combustion (PFBC) systems offer the advantages of high efficiency removal of sulfur during combustion, and inherently low NO x emissions; advantages which support the National Energy Strategy (NES). The Morgantown Energy Technology Center (METC) of the US Department of Energy (DOE) has recently completed studies of coal-fired PFBC in an industrial setting. In addition to in-house studies, interest in industrial sized PFBC's has emerged in the DOE's Clean Coal Technology demonstration program. Reviewing information from these two areas provides some insight into an industrial market for PFBCs

FY 1999 Feasibility study on the environmentally-friendly coal utilization systems. Green Helmet Project (Circulating fluidized bed boiler Zaozhuang, Shangdong Province, China); 1999 nendo kankyo chowagata sekitan riyo system kanosei chosa jigyo seika hokokusho. Green helmet jigyo (junkan ryudosho boiler Chugoku Shangdong sho Zaozhuang)

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

The demonstration project is carried out in at Chaili coal mine in Shangdong Province, China for installation of and dissemination activities for circulating fluidized bed boilers to abate sulfur oxide emissions associated with utilization of coal, and the FY 1999 results are reported. The operating conditions were reviewed, and some recommendations were made for improving the operation procedures. Limestone was not used for desulfurization, and furnace temperature tended to increase due to increased size of the fluidizing particles. Therefore, it was recommended to use limestone at the design rate. The boiler was operated at a load exceeding the design level, and it was recommended to limit the load viewed from extending serviceability. The boiler start-up procedure was concretely proposed to use a mixed fuel of wood and coal instead of distillate oil, in order to reduce the start-up cost. The recommendations and design support activities for improving facilities included early stage repair of the damaged refractories. For build up of the ashes in the horizontal heat transfer section, the investigated design charts for improvement by installation of ash-discharging hopper were drawn and proposed. Maintenance-related information was given, including Chinese agencies for obtaining auxiliary facilities. (NEDO)

The behavior of ash species in suspension fired biomass boilers

DEFF Research Database (Denmark)

Jensen, Peter Arendt

While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

NOVEL ECONOMICAL HG(0) OXIDATION REAGENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED BOILERS

Science.gov (United States)

The authors have developed a novel economical additive for elemental mercury (Hg0) removal from coal-fired boilers. The oxidation reagent was rigorously tested in a lab-scale fixed-bed column with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB...

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J [Tampella Power Inc., Tampere (Finland)

1997-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Boiler conversions for biomass

Energy Technology Data Exchange (ETDEWEB)

Kinni, J. [Tampella Power Inc., Tampere (Finland)

1996-12-31

Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

Slagging in a pulverised-coal-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

2000-07-01

This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

Coal pyrolysis in a continuous fluidized bed - process development studies

Energy Technology Data Exchange (ETDEWEB)

Ramakrishnan, N N; Akmal, M A.K.; Vaidyeswaran, R

1981-10-01

The paper deals with the development of a process development unit (PDU) for the fluid bed pyrolysis of non-caking slack coal obtained from Singareni and Talcher coalfields. Preheated air is used as the fluidizing medium. It is necessary to avoid its maldistribution by a suitable design of the gas distributor. In this regard perforated conical distributors appear to play an important role. In the low temperature carbonization of coal an operation around 500 C gives optimum yields of char and tar of desirable quality. Carbonization reactions are generally completed within about 20 min of the feed entry into the fluidized bed and the char attains an equilibrium volatile matter content. Since air is used as the fluidizing medium carbonization gas is diluted with nitrogen and non-combustibles. The heating value of the gas is low. (5 refs.)

Numerical simulations of the industrial circulating fluidized bed boiler under air- and oxy-fuel combustion

International Nuclear Information System (INIS)

Adamczyk, Wojciech P.; Kozołub, Paweł; Klimanek, Adam; Białecki, Ryszard A.; Andrzejczyk, Marek; Klajny, Marcin

2015-01-01

Measured and numerical results of air-fuel combustion process within large scale industrial circulating fluidized bed (CFB) boiler is presented in this paper. For numerical simulations the industrial compact CFB boiler was selected. Numerical simulations were carried out using three-dimensional model where the dense particulate transport phenomenon was simultaneously modelled with combustion process. The fluidization process was modelled using the hybrid Euler-Lagrange approach. The impact of the geometrical model simplification on predicted mass distribution and temperature profiles over CFB boiler combustion chamber two kinds of geometrical models were used, namely the complete model which consist of combustion chamber, solid separators, external solid super-heaters and simplified boiler geometry which was reduced to the combustion chamber. The evaluated temperature and pressure profiles during numerical simulations were compared against measured data collected during boiler air-fuel operation. Collected data was also used for validating numerical model of the oxy-fuel combustion model. Stability of the model and its sensitivity on changes of several input parameters were studied. The comparison of the pressure and temperature profiles for all considered cases gave comparable trends in contrary to measured data. Moreover, some additional test was carried out the check the influence of radiative heat transfer on predicted temperature profile within the CFB boiler. - Highlights: • Hybrid Euler-Lagrange approach was used for modelling particle transport, air- and oxy-fuel combustion process. • Numerical results were validated against measured data. • The influence of different boiler operating conditions on calculated temperature profile was investigated. • New strategy for resolving particle transport in circulating fluidized bed was shown

Nucla circulating atmospheric fluidized bed demonstration project

Energy Technology Data Exchange (ETDEWEB)

Keith, Raymond E.

1991-10-01

Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

Oxygen Carrier Aided Combustion (OCAC of Wood Chips in a Semi-Commercial Circulating Fluidized Bed Boiler Using Manganese Ore as Bed Material

Directory of Open Access Journals (Sweden)

Magnus Rydén

2016-11-01

Full Text Available Oxygen Carrier Aided Combustion (OCAC is realized by using an active oxygen-carrying bed material in fluidized bed boilers. The active material is reduced in fuel rich parts of the boiler and oxidized in air rich parts. Advantages could be achieved such as new mechanisms for oxygen transport in space and time. Here calcined manganese ore has been used as active bed material in a 12 MWth circulating fluidized bed boiler. The fuel was wood chips and the campaign lasted more than two weeks. From an operational point of view, manganese ore worked excellently. From the temperature profile of the boiler it can be concluded that fuel conversion was facilitated, especially in the dense bottom bed. The effect did not always translate to reduced emissions, which suggests that final combustion in the cyclone outlet was also influenced. Substituting 10% of the sand bed with manganese ore made it possible to reduce the air to fuel ratio without generating large amounts of CO. The use of 100% manganese ore resulted in higher emissions of CO than the sand reference, but, when combined sulphur feeding, dramatic reductions in CO emissions, up to 90% compared to sand reference, was achieved.

Co-Combustion of Municipal Sewage Sludge and Hard Coal on Fluidized Bed Boiler WF-6

Directory of Open Access Journals (Sweden)

Rajczyk Rafał

2014-12-01

Full Text Available According to data of the Central Statistical Office, the amount of sludge produced in municipal wastewater treatment plants in 2010 amounted to 526000 Mg d.m. The forecast of municipal sewage sludge amount in 2015 according to KPGO2014 will reach 642400 Mg d.m. and is expected to increase in subsequent years. Significant amounts of sludge will create problems due to its utilization. In order to solve this problem the use of thermal methods for sludge utilization is expected. According to the National Waste Management Plan nearly 30% of sewage sludge mass should be thermally utilized by 2022. The article presents the results of co-combustion of coal and municipal sewage sludge in a bubbling fluidized bed boiler made by SEFAKO and located in the Municipal Heating Company in Morag. Four tests of hard coal and sewage sludge co-combustion have been conducted. Boiler performance, emissions and ash quality were investigated.

Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

OpenAIRE

Tingfang Yu; Hongzhen Zhu; Chunhua Peng

2013-01-01

NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

Co-firing option of palm shell waste and Malaysian coal blends in a circulating fluidized bed

International Nuclear Information System (INIS)

Ahmad Hussain; Farid Nasir Ani

2010-01-01

Palm oil shell waste is one of the main agriculture wastes in Malaysia. In order to utilize these wastes efficiently, pyrolysis of oil-palm shell waste was first carried out using Thermogravimetric analysis (TGA). The effects of heating rate on the pyrolytic properties were investigated to evaluate its suitability for co-firing. The TGA analyses of oil palm shell waste and Malaysian coal blends suggests that there is an obvious lateral shift in the thermo grams for different heating rate. Kinetics calculations were also done using integral method. For palm shell waste powder it was found that the activation energies ranged from 112-119 kJ/mole and for the Mukah coal blends it ranged from 93.3 -100.8 kJ/mole. Combustion studies for palm shell wastes and coal blends were done in a hot circulating fluidized-bed (CFB) test rig. This is the first practical experience of using this type of rig in Malaysia. The temperature dependence on the combustion and emission behaviour were identified. The effects of variation of primary air and feed rate have also been analyzed and their influence on emissions has been established. The combustion studies of palm shell wastes were done and it was found that the emission of NO x ranged from 20-164 ppm while the CO emissions were high for some operating conditions. For the co-firing studies, the NO x and CO deceased with the percentage increase in the blending ratio of coal with palm shell waste.. The optimum blending ratio was found to be in a ratio of 40 percent coal and 60 percent Mukah coal. It was also found that Mukah coal show agglomeration behaviour with when it is blended in 80% ratio. (author)

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2013-09-30

Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

Factors affecting cleanup of exhaust gases from a pressurized, fluidized-bed coal combustor

Science.gov (United States)

Rollbuhler, R. J.; Kobak, J. A.

1980-01-01

The cleanup of effluent gases from the fluidized-bed combustion of coal is examined. Testing conditions include the type and feed rate of the coal and the sulfur sorbent, the coal-sorbent ratio, the coal-combustion air ratio, the depth of the reactor fluidizing bed, and the technique used to physically remove fly ash from the reactor effluent gases. Tests reveal that the particulate loading matter in the effluent gases is a function not only of the reactor-bed surface gas velocity, but also of the type of coal being burnt and the time the bed is operating. At least 95 percent of the fly ash particules in the effluent gas are removed by using a gas-solids separator under controlled operating conditions. Gaseous pollutants in the effluent (nitrogen and sulfur oxides) are held within the proposed Federal limits by controlling the reactor operating conditions and the type and quantity of sorbent material.

Summary of workshop on materials issues in low emission boilers and high efficiency coal-fired cycles

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-01

The purpose of the workshop was to review with experts in the field the materials issues associated with two of the primary coal power systems being developed by the DOE Office of Fossil Energy. The DOE-FE Advanced Power Systems Program includes natural gas-based and coal-based power systems. Major activities in the natural gas-based power systems area include the Advanced Turbine Systems (ATS) Program, the Fuel Cells Program, and Hybrid Cycles. The coal-based power systems projects include the Low Emissions Boiler Systems (LEBS) Program, the High-Performance Power Systems Program (HIPPS), the Integrated (Coal) Gasification Combined-Cycle Program, and the Fluidized-Bed Combustion Program. This workshop focused on the materials issues associated with the LEBS and HIPPS technologies.

Experimental results of combustion and desulphurization in fluidized bed. Implementation opportunities

International Nuclear Information System (INIS)

Dragos, L.; Jinescu, G.; Scarlat, N.

1996-01-01

Possibilities of both stationary fluidized bed combustion (SFBC) and circulating fluidized bed combustion (CFBC) technologies for desulfurization of Romanian coal-fired power plants have been studied since the 70's. The results of research on a 2 MWh SFBC semi-industrial pilot hot water boiler and an 1 MWh CFBC pilot plant are presented. 4 sorts of lignite (3 Romanian and 1 Albanian) are used in the study. The combustion efficiencies for SFBC are between 82 - 84% and for CFBC - between 84 - 87%. The heat transfer coefficients for lignite and peat coal have been determined for different zones, different levels of ash recirculation rate and various operating loads. Experiments with 2 sorts of sorbents: dolomite and limestone, under different temperature conditions and at Ca/S molar ratio 0.5 - 3.5 have been carried out. The temperature range for the maximum values of desulfurization efficiency is 840-870 o C for limestone and 820-860 o C for dolomite. The following efficiency values are obtained for lignite in the SFBC pilot plant: 1) over 80%, when using dolomite as a sorbent and the Ca/S molar ratio is greater than 2.5; 2) 75 - 90%, when limestone has been used and the Ca/S molar ratio is in the range 2-3. Desulfurization efficiency in CFBC plant for lignite using limestone is 80-93% for Ca/S ratio between 2 and 3. The necessity to commission a demonstrative installation with low pollutant emissions is pointed out. The Comanesti Power Plant has been chosen for this purpose. An old 75 t/h steam boiler will be replaced with 45 MWh CFBC boiler for combined heat and steam production. The overall estimated investment costs for this plant are about 6 million $US. 1 tabs., 5 refs

DOLOMITE DESULFURIZATION BEHAVIOR IN A BUBBLING FLUIDIZED BED PILOT PLANT FOR HIGH ASH COAL

Directory of Open Access Journals (Sweden)

G. M. F. Gomes

Full Text Available Abstract Although fluidized bed in situ desulphurization from coal combustion has been widely studied, there are aspects that remain under investigation. Additionally, few publications address Brazilian coal desulphurization via fluidized beds. This study used a 250 kWth bubbling fluidized bed pilot plant to analyze different aspects of the dolomite desulphurization of two Brazilian coals. Superficial velocities of 0.38 and 0.46 m/s, flue gas recycling, Ca/S molar ratios and elutriation were assessed. Results confirmed the influence of the Ca/S molar ratio and superficial velocity - SO2 conversion up to 60.5% was achieved for one coal type, and 70.9% was achieved for the other type. A recycling ratio of 54.6% could increase SO2 conversion up to 86.1%. Elutriation and collection of ashes and Ca-containing products did not present the same behavior because a lower wt. % of CaO was collected by the gas controlled mechanism compared to the ash.

FY 1999 report on the potential survey of the environmental friendly type coal utilization system. Survey on the spread/promotion of circulating fluidized bed boilers in China; 1999 nendo chosa hokoksho. Kankyo chowagata sekitan riyo system kanosei chosa. Chugoku ni okeru junkan yukaboira no fukyu sokushin ni kakawaru chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

For the purpose of contributing to the spread/promotion of Japanese-make circulating fluidized bed boilers with desulfurization function, survey was conducted of the state of utilization of circulating fluidized bed boilers, the needs, etc. in China. In the survey, field survey was made at two boiler manufacturers and four companies using boilers in Beijing city, Fujian province, Hubei province, etc. to grasp the state of utilization and study conditions for the spread/promotion of circulating fluidized bed boilers. The Chinese government is making efforts for the spread of circulating fluidized bed boilers. The number of the domestically existing circulating fluidized bed boilers is estimated at approximately 800, but almost none of them conducts furnace desulfurization. Further, the operating rate of boiler is not always high. The reasons are as follows: desulfurization costs high without connecting to the production; environmental regulation is still mild in China; reliability and maintenance technique are still at low levels. It is urgently desirable to spread highly reliable circulating fluidized bed boilers with desulfurization function, and accordingly, it is necessary to reduce the cost of Japanese-make boilers. (NEDO)

Advanced char burnout models for the simulation of pulverized coal fired boilers

Energy Technology Data Exchange (ETDEWEB)

T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

2005-07-01

The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

Feasibility of applying coal-fired boiler technology to process heaters

Energy Technology Data Exchange (ETDEWEB)

O' Sullivan, T F

1978-01-01

The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

Challenge of coal-liquid mixtures

Energy Technology Data Exchange (ETDEWEB)

Peirce, T

1985-09-01

The near-term prospect for coal-water (CWMs) mixtures as a convenient replacement fuel for UK oil-fired plant is discussed. Specific use of CWMs in industrial water-tube boilers is presented. The article shows how such developments complement the introduction of new, modern coal-designed industrial combustion equipment in the form of fully automatic stokers and fluidized bed combustion systems. Topics presented include properties and preparation of CWM, combustion characteristics of CWM, and boiler conversion. 9 references, 4 figures.

Experimental investigations on drying behaviour of Bulgarian brown coal in steam fluidized bed

International Nuclear Information System (INIS)

Buschsieweke, F.; Koenig, J.

1999-01-01

The main targets were: to investigate the parameters for optimizing the drying process as steam pressure, fluidization velocity and particle size; to identify the cost of drying and combustion processes considering the necessity of milling the coal (raw or dried). Test series with Bulgarian brown coal from Maritsa-East has been made. Two fractions with different particle size was got: A from 0 to 1.6 mm (0.5 mm average) and B, resp. 1.6 to 6.3 (1.7 mm). The particle size is depending on the coal moisture. The fluidized bed process with the both fractions was performed at variations of the following parameters: steam velocity (0.07 to 1.7 m/s); raw coal feed rate (4 to 16 kg/h); raw moisture (18 to 43 wt %) and pressure (1.3 and 5 bar). Also the shrinking behaviour of the coal in different pore sizes was tested. Comparing pore size of the oven dried coal to the fluidized bed dried coal, significantly higher inner surface for the oven dried coal was established. To indicate the pore size of raw coal samples were made by freeze drying. Ice expanding should cause higher inner surface compared to oven drying method but no significant difference was established. A significant increase of heat transfer of the particles from A fraction (300 to 350 W/m 2 K0 compared to B (200 to 230 W/m 2 K) was determined. The heat transfer coefficient increased at increasing of the raw coal feed rate, mostly significant for A, due to higher particle contact. In conclusion: the particle convective mechanism is predominant for the heat transfer; development of pressurized fluidized bed drying is not of interest and the question about the total expenditure for crushing and milling remains open

GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE

Energy Technology Data Exchange (ETDEWEB)

Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

2004-10-27

Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and

Evaluation of AFBC co-firing of coal and hospital wastes. Technical report, January 1989--August 1990

Energy Technology Data Exchange (ETDEWEB)

1991-02-01

The purpose of this program is to expand the use of coal by utilizing CFB (circulating fluidized bed) technology to provide an environmentally safe method for disposing of waste materials. Hospitals are currently experiencing a waste management crisis. In many instances, they are no longer permitted to burn pathological and infectious wastes in incinerators. Older hospital incinerators are not capable of maintaining the stable temperatures and residence times necessary in order to completely destroy toxic substances before release into the atmosphere. In addition, the number of available landfills which can safely handle these substances is decreasing each year. The purpose of this project is to conduct necessary research investigating whether the combustion of the hospital wastes in a coal-fired circulating fluidized bed boiler will effectively destroy dioxins and other hazardous substances before release into the atmosphere. If this is proven feasible, in light of the quantity of hospital wastes generated each year, it would create a new market for coal -- possibly 50 million tons/year.

Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production-Case studies

International Nuclear Information System (INIS)

Grammelis, P.; Koukouzas, N.; Skodras, G.; Kakaras, E.; Tumanovsky, A.; Kotler, V.

2006-01-01

The paper aims to present the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NO x abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new Circulating Fluidized Bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station

Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production case studies

Energy Technology Data Exchange (ETDEWEB)

P. Grammelis; N. Koukouzas; G. Skodras; E. Kakaras; A. Tumanovsky; V. Kotler [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), Ptolemaida (Greece)

2006-11-15

The paper reviews the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and presents two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NOx abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new circulating fluidized bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station. 11 refs., 15 figs., 7 tabs.

Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production-Case studies

Energy Technology Data Exchange (ETDEWEB)

Grammelis, P. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece) and Laboratory of Steam Boilers and Thermal Plants, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)]. E-mail: pgra@central.ntua.gr; Koukouzas, N. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Skodras, G. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Kakaras, E. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Laboratory of Steam Boilers and Thermal Plants, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece); Tumanovsky, A. [VTI All Russia Thermal Engineering Institute (Russian Federation); Kotler, V. [VTI All Russia Thermal Engineering Institute (Russian Federation)

2006-11-15

The paper aims to present the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NO {sub x} abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new Circulating Fluidized Bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station.

Benefits of Allothermal Biomass Gasification for Co-Firing

Energy Technology Data Exchange (ETDEWEB)

Van der Meijden, C.M.; Van der Drift, A.; Vreugdenhil, B.J. [ECN Biomass and Energy Efficiency, Petten (Netherlands)

2012-04-15

Many countries have set obligations to reduce the CO2 emissions from coal fired boilers. Co-firing of biomass in existing coal fired power plants is an attractive solution to reduce CO2 emissions. Co-firing can be done by direct mixing of biomass with coal (direct co-firing) or by converting the biomass into a gas or liquid which is fired in a separate burner (indirect co-firing). Direct co-firing is a rather simple solution, but requires a high quality and expensive biomass fuel (e.g. wood pellets). Indirect co-firing requires an additional installation that converts the solid biomass into a gas or liquid, but has the advantage that it can handle a wide range of cheap biomass fuels (e.g. demolition wood) and most of the biomass ash components are separated from the gas before it enters the boiler. Separation of biomass ash can prevent fouling issues in the boiler. Indirect co-firing, using biomass gasification technology, is already common practice. In Geertruidenberg (the Netherlands) a 80 MWth Lurgi CFB gasifier produces gas from demolition wood which is co-fired in the Amer PC boiler. In Ruien (Belgium) a 50 MWth Foster Wheeler fluidized bed gasifier is in operation. The Energy research Centre of the Netherlands (ECN) developed a 'second generation' allothermal gasifier called the MILENA gasifier. This gasifier has some major advantages over conventional fluidized bed gasifiers. The heating value of the produced gas is approximately 2.5 times higher than of gas produced by conventional bubbling / circulating fluidized bed gasifiers. This results in smaller adaptations to the membrane wall of the boiler for the gas injection, thus lower costs. A major disadvantage of most fluidized bed gasifiers is the incomplete conversion of the fuel. Typical fuel conversions vary between 90 and 95%. The remaining combustible material, also containing most of the biomass ash components, is blown out of the gasifier and removed from the gas stream by a cyclone to

Computational fluid dynamics simulation for chemical looping combustion of coal in a dual circulation fluidized bed

International Nuclear Information System (INIS)

Su, Mingze; Zhao, Haibo; Ma, Jinchen

2015-01-01

Highlights: • CFD simulation of a 5 kW_t_h CLC reactor of coal was conducted. • Gas leakage, flow pattern and combustion efficiency of the reactor was analyzed. • Optimal condition was achieved based on operation characteristics understanding. - Abstract: A dual circulation fluidized bed system is widely accepted for chemical looping combustion (CLC) for enriching CO_2 from the utilization of fossil fuels. Due to the limitations of the measurement, the details of multiphase reactive flows in the interconnected fluidized bed reactors are difficult to obtain. Computational Fluid Dynamics (CFD) simulation provides a promising method to understand the hydrodynamics, chemical reaction, and heat and mass transfers in CLC reactors, which are very important for the rational design, optimal operation, and scaling-up of the CLC system. In this work, a 5 kW_t_h coal-fired CLC dual circulation fluidized bed system, which was developed by our research group, was first simulated for understanding gas leakage, flow pattern and combustion efficiency. The simulation results achieved good agreement with the experimental measurements, which validates the simulation model. Subsequently, to improve the combustion efficiency, a new operation condition was simulated by increasing the reactor temperature and decreasing the coal feeding. An improvement in the combustion efficiency was attained, and the simulation results for the new operation condition were also validated by the experimental measurements in the same CLC combustor. All of the above processes demonstrated the validity and usefulness of the simulation results to improve the CLC reactor operation.

Cocombustion of biomass in coal-fired power plants; Meestoken van biomassa in kolengestookte E-centrales

Energy Technology Data Exchange (ETDEWEB)

Albrink, W.G.M. [Stork Thermeq, Hengelo (Netherlands)

2001-12-01

The aim of the desk study is to determine to what degree several types of biomass can be cofired with existing coal fired utility boilers in the Netherlands. All results with regard to boiler performances are obtained by making use of a computer model of a typical coal fired boiler which make part of a 600 MWe coal fired power plant. Because the existing coal fired units in the Netherlands do deviate more or less from the used model all outcomes and conclusions of this study are indicative. Slagging and corrosion which become more important when firing biogas in a coal fired boiler are considered superficially. More close investigations are necessary when carry out concrete projects. Furthermore all results are based on 100% boiler load and may not be used or extrapolated to part load conditions. The extent of firing biomass gas may depend on available space in the boiler house and correlated restrictions for necessary constructive adaptations. These aspects were leave out of consideration. For information the necessary size of piping for biomass gas from gasifier to the boiler has been determined for several amounts of biomass. [Dutch] Het doel van de studie is te onderzoeken hoeveel biomassa, in percentage van het thermisch vermogen, volgens verschillende concepten kan worden meegestookt in een kolengestookte elektriciteitscentrale. Dit wordt in deze studie behandeld aan de hand van een aantal aspecten: Rookgashoeveelheden door de ketel. Hierbij kornen de volgende zaken aan de orde: snelheden, drukval, belasting van DeNox, DeSox en E-filters, capaciteit van de ventilatoren; Rookgastemperaturen. Dit betreft temperaturen uitlaat vuurhaard, uitlaat ketel en uitlaat LUVO (luchtverhitter); Verslakking en corrosie van oververhitters; Water/stoomzijdige flows. Dit betreft aspecten als flows, temperaturen, flow door de turbine (slikvermogen) en uitlaatconditie stoomturbine (vochtgehalte). Voor de verwerking van biomassa worden alleen vergassing (in hoofdzaak) en, minder

Nucla circulating atmospheric fluidized bed demonstration project. Final report

Energy Technology Data Exchange (ETDEWEB)

1991-10-01

Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

Cleaning of biomass derived product gas for engine applications and for co-firing in PC-boilers

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Laatikainen-Luntama, J [VTT Energy, Espoo (Finland). Energy Production Technologies; and others

1997-10-01

The conventional fluidized-bed combustion has become commercially available also to relatively small scale (5 MWe), but this technology has rather low power-to-heat ratio and consequently it`s potential is limited to applications where district or process heat is the main product. Thus, there seems to be a real need to develop more efficient methods for small-scale power production from biomass. Gasification diesel power plant is one alternative for the small-scale power production, which has clearly higher power-to-heat ratio than can be reached in conventional steam cycles. The main technical problem in this process is the gas cleaning from condensable tars. In addition to the diesel-power plants, there are several other interesting applications for atmospheric-pressure clean gas technology. One alternative for cost-effective biomass utilization is co-firing of biomass derived product gas in existing pulverized coal fired boilers (or other types of boilers and furnaces). The aim of the project is to develop dry gas cleaning methods for gasification-diesel power plants and for other atmospheric-pressure applications of biomass and waste gasification. The technical objectives of the project are as follows: To develop and test catalytic gas cleaning methods for engine. To study the removal of problematic ash species of (CFE) gasification with regard to co-combustion of the product gas in PC boilers. To evaluate the technical and economical feasibility of different small-scale power plant concepts based on fixed-bed updraft and circulating fluidized- bed gasification of biomass and waste. (orig.)

COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

International Nuclear Information System (INIS)

Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

2001-01-01

The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

Cofiring of biofuels in coal fired boilers: Results of case study analysis

Energy Technology Data Exchange (ETDEWEB)

Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

1993-12-31

Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

Self-cementitious properties of fly ashes from CFBC boilers co-firing coal and high-sulphur petroleum coke

International Nuclear Information System (INIS)

Sheng Guanghong; Li Qin; Zhai Jianping; Li Feihu

2007-01-01

Self-cementitious properties of fly ash from circulating fluidized bed combustion boiler co-firing coal and high-sulphur petroleum coke (CPFA) were investigated. CPFA was self-cementitious which was affected by its fineness and chemical compositions, especially the contents of SO 3 and free lime (f-CaO). Higher contents of SO 3 and f-CaO were beneficial to self-cementitious strength; the self-cementitious strength increases with a decrease of its 45 μm sieve residue. The expansive ratio of CPFA hardened paste was high because of generation of ettringite (AFt), which was influenced by its water to binder ratio (W/A), curing style and grinding of the ash. The paste cured in water had the highest expansive ratio, and grinding of CPFA was beneficial to its volume stability. The hydration products of CPFA detected by X-ray diffraction (XRD) and scanning electron microscopy (SEM) were portlandite, gypsum, AFt and hydrated calcium silicate (C-S-H)

Effects of biomass on dynamics of combustion in circulating fluidized beds

Directory of Open Access Journals (Sweden)

Tourunen Antti

2004-01-01

Full Text Available Fluidized bed technology is very suitable for the combustion of biomass Nevertheless substitution of coal with biomass affects boiler operation and especially dynamics and controllability. Non-homogeneity of biomass and fuel feeding disturbances cause process instability, such as variations in temperatures and pressures, which reduce lifetime of equipment and structures. Because of process instability higher air coefficient must be used in order to avoid CO emissions, which is not economical. Combustion profiles for coal, wood and peat, measured at the VTT Processes Pilot circulating fluidized bed reactor, have been compared. Process stability and char inventories have been studied by the measurements and the model. Biofuel are usually very reactive and their combustion profiles are quite different compared to coals. Because of high reactivity and low char content combustion process with biofuel is very sensitive for fuel feeding. Also low char inventory effect on load changes combined with combustion profile that differs from coals. Because of different combustion profile heat transfer can be a limiting factor in load changes despite the high reactivity and fast oxygen response.

The research and development of pressurized ash agglomerating fluidized bed coal gasification

Energy Technology Data Exchange (ETDEWEB)

Fang Yitian; Wu Jinhu; Chen Hanshi [Chinese Academy of Sciences, Taiyuan (China). Institute of Coal Chemistry

1999-11-01

Coal gasification tests in a pressurized ash agglomeration fluidized bed coal gasifier were carried out. The effects of pressure and temperature on the gasification capacity, carbon conversion, carbon content in discharged ash and gas composition were investigated. Gasification capacity was shown to be in direct proportion to operation pressure. Tests of hot gas dedusting using a moving granular bed were also carried out. 3 refs., 6 figs., 2 tabs.

Fluidized bed combustion: mixing and pollutant limitation

Energy Technology Data Exchange (ETDEWEB)

Leckner, B. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Energy Conversion

1997-10-01

Fluidized bed combustion (FBC) has been applied commercially during a few decades, and sufficient knowledge is gained to design boilers with sizes of up to several hundreds of megawatt thermal power (MW{sub th}). The knowledge of what goes on inside a large combustion chamber is still limited, however, and this impedes further optimization and efficient solution of problems that might occur. Despite this lack of knowledge the present survey deals with combustion chamber processes and discusses mixing and distribution of fuel and air in the combustion chamber and its importance for sulphur capture and reduction of emissions of nitrogen oxides. It is desirable to present the material in a general way and to cover the entire field of FBC. However, the scarce openly published information deals mostly with coal combustion in atmospheric circulating fluidized bed (CFB) combustors, and therefore this application will receive most attention, but reference is also made to pressurized combustion and to other fuels than coal. In this context the important work made in the LIEKKI project on the analysis of different fuels and on the influence of pressure should be especially pointed out. (orig.)

APPLICATION OF REBURNING TO COAL-FIRED INDUSTRIAL BOILERS IN TAIWAN

Science.gov (United States)

The paper gives an overview of the characteristics of coal-fired industrial boilers in Taiwan and projections of the cost and performance data for retrofitting several boilers with reburning. The impacts of reburning fuel type on the reburning system design and cost effectivenes...

State of the art and the future fuel portfolio of fluidized bed combustion systems; Status und kuenftiges Brennstoffportfolio bei Wirbelschichtfeuerungen

Energy Technology Data Exchange (ETDEWEB)

Szentannai, Pal; Friebert, Arpad; Winter, Franz [Technische Univ. Wien (Austria). Inst. fuer Verfahrens-, Umwelttechnik und technische Biowissenschaften

2008-07-01

Coal, biomass and substitute fuels energetically can be used efficiently and with low pollution in fluidized bed plants. In comparison to biomass there are significant differences between the circulating and stationary fluidized bed technology. The stationary fluidised bed is fed predominantly with biomasses and residual substances. Coal usually is the basis fuel in the circulating fluidised bed. Biomass and residual substances frequently are course-fired. The state of the art is the employment of a broad fuel mixture in small and large fluidized-bed combustion systems. Future developments present an increased use of sewage sludge, fluidized bed combustion systems with wood as a basis fuel, utilization of household waste and the gas production.

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. (Argonne National Lab., IL (United States)); Banerjee, D.D. (Illinois Clean Coal Inst., Carterville, IL (United States))

1993-01-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950[degree]C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Measurement of alkali-vapor emission from pressurized fluidized-bed combustion of Illinois coals

Energy Technology Data Exchange (ETDEWEB)

Lee, S.H.D.; Teats, F.G.; Swift, W.M. [Argonne National Lab., IL (United States); Banerjee, D.D. [Illinois Clean Coal Inst., Carterville, IL (United States)

1993-04-01

Two Illinois Herrin No. 6 coals and one Illinois Springfield No. 5 coal were separately combusted in a laboratory-scale (15-cm dia) pressurized fluidized-bed combustor (PFBC) combined with an alkali sorber. These coals were combusted in a fluidized bed of Tymochtee dolomite at temperatures ranging from 910 to 950{degree}C and a system pressure of 9.2 atm absolute. Alkali-vapor emission (Na and K) in the PFBC flue gas was determined by the analytical activated-bauxite sorber bed technique developed at Argonne National Laboratory. The test results showed that sodium is the major alkali-vapor species present in the PFBC flue gas, and that the level of sodium-vapor emission increases linearly with both Na and Cl contents in the coals. This suggests that the sodium-vapor emission results from direct vaporization of NaCl present in the coals. The measured alkali-vapor concentration (Na + K), 67 to 190 ppbW, is more than 2.5 times greater than the allowable alkali limit of 24 ppb for an industrial gas turbine. Combusting these coals in a PFBC for power generation may require developing a method to control alkali vapors.

Advances in fluidized bed technologies

International Nuclear Information System (INIS)

Mutanen, K.

1992-01-01

Atmospheric fluidized bed combustion (AFBC) has advanced into industrial cogeneration and utility-scale electric generation. During the 1980's AFBC became the dominant technology in the United States for power generation systems fired with solid fuels. Development of pressurized fluidized bed combustion/gasification (PFB/G) has grown rapidly from small bench-scale rigs to large pilot and demonstration plants. AFBC as large as 160 MWe in capacity are now in operation, while pressurized combustion systems generating 80 MWe have started up two years ago. The major driving forces behind development of fluidized bed technologies are all the time strictening emission control regulations, need for fuel flexibility, repowering of older power plants and need for higher efficiency in electricity generation. Independent power producers (IPP) and cogenerators were the first ones in the United States who accepted AFBC for wide commercial use. Their role will be dominant in the markets of the 1990's also. Developers of AFBC systems are working on designs that reduce investment costs, decrease emissions and offer even higher reliability and availability in utility-scale applications while developers of PFBC/G work on designs that increase plant efficiencies, allow modular construction, decrease emissions further and reduce the cost of generating power. This paper presents technological background, commercial status, boiler performance, emissions and future developments for both AFBC and PFBC/G systems

A new model for coal gasification on pressurized bubbling fluidized bed gasifiers

International Nuclear Information System (INIS)

Sánchez, Cristian; Arenas, Erika; Chejne, Farid; Londoño, Carlos A.; Cisneros, Sebastian; Quintana, Juan C.

2016-01-01

Highlights: • A new model was proposed for the simulation of fluidized bed reactors. • The model was validated against experimental data found in the literature. • The model was compared and found to be superior to other models reported in the literature. • Effects of pressure, temperature, steam/coal and air/coal ratios over gas composition were studied. - Abstract: Many industries have taken interest in the use of coal gasification for the production of chemicals and fuels. This gasification can be carried out inside a fluidized bed reactor. This non-ideal reactor is difficult to predict due to the complex physical phenomena and the different chemical changes that the feedstock undergoes. The lack of a good model to simulate the reactor’s behavior produces less efficient processes and plant designs. Various approaches to the proper simulation of such reactor have been proposed. In this paper, a new model is developed for the simulation of a pressurized bubbling fluidized bed (PBFB) gasifier that rigorously models the physical phenomena and the chemical changes of the feedstock inside the reactor. In the model, the reactor is divided into three sections; devolatilization, volatile reactions and combustion-gasification. The simulation is validated against experimental data reported in the literature and compared with other models proposed by different authors; once the model is validated, the dependence of the syngas composition on operational pressure, temperature, steam/coal and air/coal ratios are studied. The results of this article show how this model satisfactorily predicts the performance of PBFB gasifiers.

Flue Gas Emissions from Fluidized Bed Combustion

NARCIS (Netherlands)

Bramer, E.A.; Valk, M.

1995-01-01

During the past decades fluidized bed coal combustion was developed as a technology for burning coal in an effective way meeting the standards for pollution control. During the earlier years of research on fluidized bed combustion, the potential for limiting the S02 emission by adding limestone to

Fluid-bed combustion

Energy Technology Data Exchange (ETDEWEB)

Hunt, G.; Schoebotham, N.

1981-02-01

In Energy Equipment Company's two-stage fluidized bed system, partial combustion in a fluidized bed is followed by burn-off of the generated gases above the bed. The system can be retrofitted to existing boilers, and can burn small, high ash coal efficiently. It has advantages when used as a hot gas generator for process drying. Tests on a boiler at a Cadbury Schweppes plant are reported.

The formation of impurities in fluidized-bed gasification of biomass, peat and coal; Epaepuhtauksien muodostuminen leijukerroskaasutuksessa

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E.; Laatikainen-Luntama, J.; Kurkela, M.; Leppaelahti, J.; Koljonen, T.; Oesch, P. [VTT Energy, Espoo (Finland); Alen, R. [Jyvaeskylae Univ. (Finland)

1996-12-01

The objective of this three-year-long project was to study the effects of different process parameters and bed materials on the formation of impurities in pressurized fluidized-bed gasification. The main emphasis of the project was focused on the formation of tars and nitrogen compounds in wood, peat and coal gasification. The aims of the research were to find out such operating conditions, where the formation of problematic high-molecular-weight tars can be minimised and to create a better understanding on the fate of fuel nitrogen in fluidized-bed gasifiers. Main part of the research was carried out in a bench-scale pressurised fluidized-bed reactor (ID 30 mm), where the effects of pressure, temperature, gas atmosphere and bed material were studied with different feedstocks. Most of the test series were carried out using the same feedstocks as earlier used in the PDU-scale fluidized-bed gasification tests of VTT (pine wood, pine bark, wheat straw, two peats, Rhenish brown coal, Polish and Illinois No.6 bituminous coals). The effects of operating parameters on the product yields (gas components, tars, char) were first studied under inert nitrogen atmosphere. The conversion of fuel nitrogen into ammonia and HCN were also determined for the different feedstocks over the different operating conditions. These studies showed that ammonia is the main fixed nitrogen compound of fluidized-bed pyrolysis with all the feedstocks studied. The conversions of fuel nitrogen into ammonia and HCN was highest with the high volatile fuels and lowest with the two hard coals. Gas atmosphere had a dramatic effect on the conversion of fuel nitrogen; much higher ammonia yields were determined in real gasification gas atmosphere than in inert pyrolysis carried out in N{sub 2} or Argon atmosphere. In addition to the pressurised fluidized-bed pyrolysis tests, laboratory scale pyrolysis research was carried out in order to compare the pyrolysis behaviour of the different feedstocks

Effects of setting new source performance standards for fluidized-bed combustion systems

Energy Technology Data Exchange (ETDEWEB)

1978-02-01

This study was undertaken for the US Environmental Protection Agency to examine the potential consequences of revisions in New Source Performance Standards (NSPS) on fluidized-bed combustor-based steam electric generators of greater than 250,000,000 Btu. A study of the appropriateness and differential effects of alternate regulatory approaches to the standards-setting process was made. Problems dealing with an emerging technology such as fluidized-bed combustion were emphasized. Finally, an examination was made of the potential benefits of fluidized-bed combustion (FBC) systems relative to conventional coal-fired systems equipped with scrubbers. Information is included on the relative advantages and disadvantages of utility-sized fluidized-bed combustors, the technical consequences of NSPS alternatives, policy implications concerning NSPS for steam-electric generators, and cost models for atmospheric and pressurized FBC systems. (LCL)

The stability of CaS in circulating fluidized bed boiler residue and the possible release of H2S gas to the atmosphere

International Nuclear Information System (INIS)

Mattisson, T.; Lyngfelt, A.

1995-01-01

During the combustion of coal, SO 2 is released to the atmosphere. Because of environmental concerns with acid rain, the capture of SO 2 is an important issue. In fluidized bed combustion SO 2 is captured in-situ by limestone or dolomite to form CaSO 4 . This product is stable and can be disposed of or reused as gypsum. In order to capture the sulphur as CaSO 4 oxidizing conditions are necessary. In a fluidized bed boiler (FBB) CaS may form in regions with reducing conditions, and FBB ashes sampled under irregular operating conditions may contain as much as 50 % of the captured sulphur as CaS. The stability of CaS in a landfill environment is thus very important. It is possible that the sulphide decomposes in the presence of moisture or runoff leachate with the subsequent release of H 2 S gas. This re-release of captured sulphur could have a substantial effect on the overall sulphur capture efficiency, with more sulphur released to the atmosphere than previously thought. In this study the stability of CaS in bed ashes from a 12 MW circulating FBB combusting coal has been investigated, with focus on the release of H 2 S gas. (orig.)

Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

Science.gov (United States)

Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

2015-12-01

Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. Copyright © 2015 Elsevier Ltd. All rights reserved.

Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

Directory of Open Access Journals (Sweden)

Balicki Adrian

2014-06-01

Full Text Available Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of ‘zeroemission’ technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

Capture of SO2 by limestone in a 71 MWe pressurized fluidized bed boiler

Directory of Open Access Journals (Sweden)

Shimizu Tadaaki

2003-01-01

Full Text Available A 71 MWe pressurized fluidized bed coal combustor was operated. A wide variety of coals were burnt under fly ash recycle conditions. Limestone was fed to the combustor as bed material as well as sorbent. The emission of SO^ and limestone attrition rate were measured. A simple mathematical model of SO? capture by limestone with intermittent solid attrition was applied to the analysis of the present experimental results. Except for high sulfur fuel, the results of the present model agreed with the experimental results.

Investigation on energy storage and quick load change control of subcritical circulating fluidized bed boiler units

International Nuclear Information System (INIS)

Gao, Mingming; Hong, Feng; Liu, Jizhen

2017-01-01

Highlights: • The model of energy storage of subcritical CFB boilers is established. • The capacity and increment rate of heat storage are quantified. • A novel load control strategy is proposed to improve the quick load change ability. • An application on the 300 MW CFB unit proves the load change rate to 5–8 MW/min. - Abstract: The energy storage of circulating fluidized bed (CFB) boilers on fuel side cannot be ignored due to the special combustion type different from pulverized coal boilers. The sizable energy storage makes it possible for CFB units to enhance the quick load change ability and to increase the scale of new energy power connected into grid. Through mechanism analysis, the model of energy storage of subcritical CFB boilers has been established for the first time. Then by the project practice, the quantitative analysis is demonstrated for the capacity and control characteristics of energy storage on fuel side and steam water side. Based on the control characteristics and the transformation of the energy storage, a coordinated control system (CCS) control strategy named advanced energy balance (AEB) is designed to shorten the response time through the use of energy storage and to accelerate the load change speed of subcritical CFB units. Finally, a case study on a 300 MW CFB unit proves the feasibility of the proposed control strategy.

Fuel characterization requirements for cofiring biomass in coal-fired boilers

International Nuclear Information System (INIS)

Prinzing, D.E.; Tillman, D.A.; Harding, N.S.

1993-01-01

The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO 2 and NO x emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO 2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

Improved combustion performance of waste-fired FB-boilers -The influence of the dynamics of the bed on the air-/fuel interaction; Foerbaettrad foerbraenningsprestanda vid avfallsfoerbraenning i FB-pannor -Baeddynamikens inverkan paa luft-/braensleomblandningen

Energy Technology Data Exchange (ETDEWEB)

Olsson, Johanna (Hoegskolan i Boraas (Sweden)); Pallares, David; Thunman, Henrik; Johnsson, Filip (Chalmers (Sweden)); Andersson, Bengt-Aake (E.on/Hoegskolan i Boraas (Sweden)); Victoren, Anders (Metso Power AB (Sweden)); Johansson, Andreas (SP, Boraas (Sweden))

2010-07-01

One of the key benefits of fluidized bed combustion is that the bed - through mixing of fuel and air and accumulated heat - facilitates combustion at low stoichiometry and with low emissions. Even so, it is not unusual that waste-fired FB-boilers are operated at 6-8% oxygen that corresponds to 30-40% higher flows of gas than theoretically needed. In addition to that and in comparison to grate furnaces, FB-boiler can cause high pressure drop losses because of the fluidization of the bottom bed, which in turn are associated with high costs for power (fans). This work aims therefore at increasing the knowledge for how the dynamics of the bed affects the air and fuel mixture. Methods to explain and characterize the phenomenon have been derived within this work showing: - Distribution of air in a bed for various cases and the influence of pressure drop, bed height and fluidization velocity - A semi-empiric method to calculate an even bubble distribution - The relation between fluidization and fuel distribution for various fluidization flows and fuels - Dispersion rates for various fuels - Volatilization rates for waste in relation to biomass The result can be useful when optimizing units, for instance through finding as low pressure drops as possible with an even bubble distribution, low risk for sintering and unwanted emissions. The work has thereby reached its ultimate goal of increasing the generic knowledge about waste combustion in FB-boiler

Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

Energy Technology Data Exchange (ETDEWEB)

Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

1995-11-01

Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

Pilot-scale fluidized-bed combustor testing cofiring animal-tissue biomass with coal as a carcass disposal option

Energy Technology Data Exchange (ETDEWEB)

Bruce G. Miller; Sharon Falcone Miller; Elizabeth M. Fedorowicz; David W. Harlan; Linda A. Detwiler; Michelle L. Rossman [Pennsylvania State University, University Park, PA (United States). Energy Institute

2006-10-15

This study was performed to demonstrate the technical viability of cofiring animal-tissue biomass (ATB) in a coal-fired fluidized-bed combustor (FBC) as an option for disposing of specified risk materials (SRMs) and carcasses. The purpose of this study was to assess the technical issues of feeding/combusting ATB and not to investigate prion deactivation/pathogen destruction. Overall, the project successfully demonstrated that carcasses and SRMs can be cofired with coal in a bubbling FBC. Feeding ATB into the FBC did, however, present several challenges. Specifically, handling/feeding issues resulting from the small scale of the equipment and the extremely heterogeneous nature of the ATB were encountered during the testing. Feeder modifications and an overbed firing system were necessary. Through statistical analysis, it was shown that the ATB feed location had a greater effect on CO emissions, which were used as an indication of combustion performance, than the fuel type due to the feeding difficulties. Baseline coal tests and tests cofiring ATB into the bed were statistically indistinguishable. Fuel feeding issues would not be expected at the full scale since full-scale units routinely handle low-quality fuels. In a full-scale unit, the disproportionate ratio of feed line size to unit diameter would be eliminated thereby eliminating feed slugging. Also, the ATB would either be injected into the bed, thereby ensuring uniform mixing and complete combustion, or be injected directly above the bed with overfire air ports used to ensure complete combustion. Therefore, it is anticipated that a demonstration at the full scale, which is the next activity in demonstrating this concept, should be successful. As the statistical analysis shows, emissions cofiring ATB with coal would be expected to be similar to that when firing coal only. 14 refs., 5 figs., 6 tabs.

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

To study the influence of local conditions on the reaction between gaseous KCl and kaolin or coal fly ash experiments were done on CHECs electrically heated entrained flow reactor, which can simulate the local conditions in suspension fired boilers. The experimental results were compared with mod...

Experimental study on dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed boiler

International Nuclear Information System (INIS)

Wang, Yungang; Ma, Haidong; Liang, Zhiyuan; Chen, Heng; Zhao, Qinxin; Jin, Xin

2016-01-01

Highlights: • Dew point corrosion and ash deposit tests in a biomass-fired boiler were performed. • The XRD, XRF and SEM methods were used to analyze corrosion samples. • The deposits were made up of ash deposit layer, coupling layer and corrosion layer. • The metal matrix simultaneously confronted chlorine corrosion and oxygen corrosion. - Abstract: The dew point corrosion characteristics of the heating surface in a 65 t/h biomass-fired circulating fluidized bed (CFB) boiler were experimentally studied. The cross-sectional morphology and composition of the ash deposition were analyzed by scanning electron microscope (SEM), X-ray diffraction (XRD) and X-ray fluorescence spectrum (XRF), respectively. The results showed that the test tube surface was covered by ash deposit layer, coupling layer and corrosion layer. The ash deposit layer and the coupling layer were prone to spall off together. The coupling layer consists of partial ash and corrosion products. The corrosion layer was mainly composed of chlorides (FeCl_3, FeCl_2, and FeOCl) and oxides (FeOOH, Fe_2O_3). With the increase of the tube wall temperature, the corrosion depth decreased dramatically and the dew point corrosion was alleviated efficiently. The metal matrix simultaneously suffered from chlorine corrosion and oxygen corrosion. As the tube wall temperature was above water dew point, the main corrosion mode was oxygen corrosion. As the tube wall temperature was below water dew point, the main corrosion mode was chlorine corrosion.

Influence of additives on selective noncatalytic reduction of nitric oxide with ammonia in circulating fluidized bed boilers

DEFF Research Database (Denmark)

Leckner, Bo; Karlsson, Maria; Dam-Johansen, Kim

1991-01-01

The application of selective noncatalytic reduction of nitric oxide with ammonia in circulating fluidized bed boilers is investigated. Special attention is directed to the use of additives to the ammonia so that the efficiency of the NO reduction at lower temperatures can be increased. Tests under...

Design Of Fluidized-bed Incinerator

International Nuclear Information System (INIS)

Lee, Bong Hun

1992-04-01

This book tells of design of fluidized-bed incinerator, which includes outline of fluidized-bed incinerator such as definition, characteristic, structure of principle of incineration and summary of the system, facilities of incinerator with classification of incinerator apparatus of supply of air, combustion characteristic, burnup control and point of design of incinerator, preconditioning facilities on purpose, types and characteristic of that system, a crusher, point of design of preconditioning facilities, rapid progress equipment, ventilation equipment, chimney facilities, flue gas cooling facilities boiler equipment, and removal facility of HCI/SOX and NOX.

Oxy-coal Combustion Studies

Energy Technology Data Exchange (ETDEWEB)

Wendt, J. [Univ. of Utah, Salt Lake City, UT (United States); Eddings, E. [Univ. of Utah, Salt Lake City, UT (United States); Lighty, J. [Univ. of Utah, Salt Lake City, UT (United States); Ring, T. [Univ. of Utah, Salt Lake City, UT (United States); Smith, P. [Univ. of Utah, Salt Lake City, UT (United States); Thornock, J. [Univ. of Utah, Salt Lake City, UT (United States); Y Jia, W. Morris [Univ. of Utah, Salt Lake City, UT (United States); Pedel, J. [Univ. of Utah, Salt Lake City, UT (United States); Rezeai, D. [Univ. of Utah, Salt Lake City, UT (United States); Wang, L. [Univ. of Utah, Salt Lake City, UT (United States); Zhang, J. [Univ. of Utah, Salt Lake City, UT (United States); Kelly, K. [Univ. of Utah, Salt Lake City, UT (United States)

2012-01-06

The objective of this project is to move toward the development of a predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. This validation research brings together multi-scale experimental measurements and computer simulations. The combination of simulation development and validation experiments is designed to lead to predictive tools for the performance of existing air fired pulverized coal boilers that have been retrofitted to various oxy-firing configurations. In addition, this report also describes novel research results related to oxy-combustion in circulating fluidized beds. For pulverized coal combustion configurations, particular attention is focused on the effect of oxy-firing on ignition and coal-flame stability, and on the subsequent partitioning mechanisms of the ash aerosol.

Potential for visible plume formation at a coal-fired boiler using ammonia injection for non-catalytic NOx control

International Nuclear Information System (INIS)

Hess, T.

1993-01-01

Circulating fluidized bed boilers utilizing ammonia injection for non-catalytic NO x reduction have been highly successful in reducing NO x emissions to very low levels. However, one limitation on this technology is the potential for the formation of visible plumes. One plant, with uncontrolled NO x of about 190 ppm, reduces NO x concentrations to the 20-25 ppm range by injecting ammonia in the boiler's cyclones. However, infrequent, short-lived, white, detached plumes have been noted extending for short distances downwind of the stack. Because unreacted ammonia is present in the flue gas along with HCl from coal combustion, the formation of solid NH 4 Cl in the atmosphere was suspected to be the most likely cause of the visible plume. Simple thermodynamic calculations predict the formation of solid ammonium chloride very soon after the flue gas mixes with cooler ambient air and plume optical density calculations are in reasonable agreement with observed plume density. Stack testing and other tests have been conducted during both plume and non-plume events to confirm that NH 4 Cl formation is the most likely cause of the capacity. As presented in this paper, the test data and theoretical calculations indicate that a visible plume may be expected when as little as 5 ppm of ammonia and HCl are present in the flue gas, depending on observation conditions. Analyses of fuel samples taken during stack tests show about 40% of the chlorine in the low chloride coal fired, typically less than 0.04%, is released from the stack as HCl. Ammonia slip is somewhat variable depending on combustion conditions in the boiler and the temperature at the ammonia injection points

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

2006-06-30

This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China

International Nuclear Information System (INIS)

Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

2016-01-01

Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007–2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM 10 , PM 2.5 , SO 2 , NO x , CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NO x and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. - Highlights: • A unit-based emission inventory of coal-fired industrial boilers is developed. • Temporal trend of historical period 2007–2013 and the future till 2030 is

Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2014-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: •Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. •Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

PCDDs/PCDFs, dl-PCBs and HCB in the flue gas from coal fired CFB boilers.

Science.gov (United States)

Grochowalski, Adam; Konieczyński, Jan

2008-08-01

The aim of the project was to measure the actual emissions of polychlorinated dibenzodioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), dioxin-like polychlorinated biphenyls (dl-PCBs) and hexachlorobenzene (HCB) from four selected power plants in Poland in order to update the national inventory of PCDDs/PCDFs emission. Relatively low PCDDs/PCDFs as well as dl-PCBs concentrations in flue gas obtained in measurements in this study for four different circulated fluidized bed (CFB) boilers indicate practical absence of any hazards caused by PCDDs/PCDFs emission from these units. The results of PCDDs/PCDFs determination obtained in this study indicate that hard coal combustion in large CFB in the four central heating plants (CHP) is not a significant source of PCDDs/PCDFs emission to the environment even if operated by co-firing of waste coal. PCDDs/PCDFs concentration in flue gases as well as emission factors were recorded in the range of 0.012-0.060 ng I-TEQ/m(n)(3) and 7.51-46.4 microg I-TEQ/TJ, respectively. Dl-PCBs concentration was practically below the LOQ=0.006 ng WHO-PCB TEQ/m(n)(3) in all experiments. HCB concentration as well as emission factors were recorded in the range of 11.5-42.0 ng/m(n)(3) and 6.19-26.7 mg/TJ, respectively, where the highest value was obtained for co-firing of waste coal, however. Obtained in this work emission factors will be used for national emission inventory purposes instead of the factors proposed by Toolkit or taken from previous measurements. However, consideration should be given to the fact that the measurements in most cases are related to single installations. Therefore, the need for further development of national factors for the power generation industry in Poland is desired.

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

Characterization of residues from waste combustion in fluidized bed boilers. Evaluation report

International Nuclear Information System (INIS)

Hagman, U.; Elander, P.

1996-04-01

In this report a thorough characterization of the solid residues from municipal solid waste combustion in a Kvaerner EnviroPower bubbling fluidized bed boiler in Lidkoeping, is presented. Three different end products are generated, namely bottom ash, cyclone ash, and filter ash. The bottom ash, consisting of bed ash and hopper ash, is screened and useful bed material recycled. In the characterization, also the primary constituents bed ash and hopper ash have been included. A chemical characterization have been performed including total inorganic contents, content of unburnt matter, leaching behaviour (availability tests, column tests, pH-static tests) and leaching tests according to certain standards for classification (AFX31-210, DIN38414, TCLP). Physical characterization have included grain size distribution, grain density, compaction properties and stabilization of cyclone ash with subsequent testing of comprehensive strength and saturated hydraulic conductivity. From an environmental point of view, the quality of the bottom ash and probably the cyclone ash from fluidized bed combustion as determined in this study, indicate a potential for utilization. Utilization of the bottom ash could be accepted in certain countries, e.g. France, according to their current limit values. In other countries, e.g. Sweden, no general limit values are given and utilization have to be applied for in each case. The judgement is then based, not only on total contents in the residue and its leaching behaviour, but also on the specific environmental conditions at the site. 7 refs, 17 figs, 12 tabs

Steam gasification of coal using a pressurized circulating fluidized bed

International Nuclear Information System (INIS)

Werner, K.F.J.

1989-09-01

Subject of this investigation is the process engineering of a coal gasification using nuclear heat. A special aspect is the efficiency. To this purpose a new method for calculating the kinetics of hard coal steam gasification in a fluidized bed is presented. It is used for evaluations of gasification kinetics in a large-scale process on the basis of laboratory-scale experiments. The method is verified by experimental data from a large-scale gasifier. The investment costs and the operating costs of the designed process are estimated. (orig.) [de

Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-05-01

Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

Considerations on valorization of biomass origin materials in co-combustion with coal in fluidized beds

Energy Technology Data Exchange (ETDEWEB)

I. Gulyurtlu; P. Abelha; H. Lopes; A. Crujeira; I. Cabrita [DEECA-INETI, Lisbon (Portugal)

2007-07-01

Co-combustion of biomass materials with coal is currently gaining increasing importance, in order to meet the targets on greenhouse gas emissions, defined in the Kyoto protocol. Co-firing of coal with biomass materials could be the short-term solution in reducing CO{sub 2} emissions from power stations. The work undertaken studied co-firing of meat and bone meal (MBM), olive cake and straw pellets with bituminous coals from Colombia (CC) and Poland (PC), which are commonly used in European power stations. The co-combustion studies were carried out on the pilot fluidized bed installation of INETI. Gaseous pollutants and solid concentration in flue gases and ashes from different locations were monitored. Results obtained indicate that the co-feeding of biomass materials did not present any problem and ensured stable combustion conditions and high efficiency. However, for temperatures above 800{sup o}C, bed agglomeration could be observed for all biomass species studied. Most of the combustion of biomass material, contrary to that of coal, was observed to take place in the riser where the temperature was as high as 150-250{sup o}C above that of the bed. SO{sub 2} and NOx levels were found to be lower. The emissions of dioxins could be considerable with fuels with high Cl as is the case with straw. However, mixing of fuels with high S content could lead to a strong reduction in dioxin emissions. Ashes produced from biomass combustion may be considered for further reutilization or landfilling. Other options depend on their characteristics, chemical composition and leaching behaviour. This was evaluated in this study.

N2 O A greenhouse gas released from the combustion of coals in fluidized beds

International Nuclear Information System (INIS)

Boavida, D.; Lobo, L. S.; Gulyurtlu, I.; Cabrita, I.

1996-01-01

This paper discusses the results of the experimental work investigating the formation of N-2 O and NO during fluidized bed combustion of coals, and of chars and volatiles produced from the pyrolysis of these coals. Ammonia (N H 3 ) and hydrogen cyanide (HCN) are shown to play important roles as gas phase precursors of both NO and N 2 O. The conversion of fuel-N through N H 3 and HCN to N 2 O and NO was studied using a fluidized bed combustor in the temperature range between 973 K and 1273 K, for two different coals. The results suggest that the principal contribution to N 2 O emission Originated from volatile-N, however, char-N could also have an important role, depending upon the temperature. 1 fig., 8 tabs

Adaptive monitoring of emissions in energy boilers using self-organizing maps: An application to a biomass-fired CFB (circulating fluidized bed)

International Nuclear Information System (INIS)

Liukkonen, M.; Hiltunen, T.

2014-01-01

Improvement of energy efficiency, reduction of operating costs, and reduction of harmful emissions released into the atmosphere are issues of major concern in modern energy plants. While air emissions have to be restricted due to tightening environmental legislation, at the same time it is ever more important to be able to respond quickly to any changes in the load demand or fuel quality. As unpredictability increases with changing fuel quality and more complex operational strategies, undesired phenomena such as increased emission release rates may become more likely. Therefore, it is crucial that emission monitoring systems are able to adapt to varying conditions, and advanced methodologies are needed for monitoring and decision-support. In this paper a novel approach for advanced monitoring of emissions in CFB (circulating fluidized bed) boilers is described. In this approach a model based on SOM (self-organizing maps) is updated regularly to respond to the prevailing condition of the boiler. After creating each model a new set of measurements is input to the system, and the current state of the process is determined using vector distance calculation. Finally, the system evaluates the current condition and may alert if a preset limit defined for each emission component is exceeded. - Highlights: • An adaptive monitoring approach based on self-organizing maps is presented. • The system can monitor the current state of a combustion process and its emissions. • The system is designed to alert when the preset limits defined for emissions are exceeded. • Due to regular updating routine the system is able to adapt to changing conditions. • The application is demonstrated using data from a biomass-fired energy boiler

Sintering in Biofuel and Coal-Biofuel Fired FBC's

DEFF Research Database (Denmark)

Lin, Weigang; Dam-Johansen, Kim

1998-01-01

This report presents the results of systematic experiments conducted in a laboratory scale fluidized bed combustor in order to study agglomeration phenomena during firing straw and co-firing straw with coal. The influence of operating conditions on ag-glomeration was investigated. The effect of co......-firing straw with coal on agglomeration was also examined. The results show that temperature has the most pronounced effect on the agglomeration tendency. As bed temperature increases, the defluidiza-tion time decreases sharply, which indicates an increasing tendency of agglomera-tion. When co-firing straw...... with coal, the defluidization time can be extended signifi-cantly. Examination of the agglomerates sampled during combustion by various analytical techniques indicates that the high potassium content in straw is the main cause for the formation of agglomerates. In the combustion process, potassium...

[Emission Characteristics of Water-Soluble Ions in Fumes of Coal Fired Boilers in Beijing].

Science.gov (United States)

Hu, Yue-qi; Ma, Zhao-hui; Feng, Ya-jun; Wang, Chen; Chen, Yuan-yuan; He, Ming

2015-06-01

Selecting coal fired boilers with typical flue gas desulfurization and dust extraction systems in Beijing as the study objects, the issues and characteristics of the water-soluble ions in fumes of coal fired boilers and theirs influence factors were analyzed and evaluated. The maximum mass concentration of total water-soluble ions in fumes of coal fired boilers in Beijing was 51.240 mg x m(-3) in the benchmark fume oxygen content, the minimum was 7.186 mg x m(-3), and the issues of the water-soluble ions were uncorrelated with the fume moisture content. SO4(2-) was the primary characteristic water-soluble ion for desulfurization reaction, and the rate of contribution of SO4(2-) in total water-soluble ions ranged from 63.8% to 81.0%. F- was another characteristic water-soluble ion in fumes of thermal power plant, and the rate of contribution of F- in total water-soluble ions ranged from 22.2% to 32.5%. The fume purification technologies significantly influenced the issues and the emission characteristics of water-soluble ions in fumes of coal fired boilers. Na+ was a characteristic water-soluble ion for the desulfurizer NaOH, NH4+ and NO3+ were characteristic for the desulfurizer NH4HCO3, and Mg2+ was characteristic for the desulfurizer MgO, but the Ca2+ emission was not increased by addition of the desulfurizer CaO or CaCO3 The concentrations of NH4+ and NO3- in fumes of thermal power plant were lower than those in fumes of industrial or heating coal fired boilers. The form of water-soluble ions was significantly correlated with fume temperature. The most water-soluble ions were in superfine state at higher fume temperature and were not easily captured by the filter membrane.

The relationship of fluidized bed technology to the U.S. Clean Coal Technology demonstration program

International Nuclear Information System (INIS)

Weth, G.; Geffken, J.; Huber, D.A.

1991-01-01

Fluidized Bed Combustion projects (both AFBCs and PFBCs) have a prominent role in the US DOE Clean Coal Technology (CCT) Program. This program has the successful commercialization of these technologies as its primary objective and this is the basic criterion for government funding and participation in the development and demonstration of the technologies. Under the CCT program the US DOE is actively involved in the development and operation of three Fluidized Bed Technology projects, NUCLA, TIDD, and SPORN, and is in the negotiation stage on others, Dairyland, Nichols and Tallahassee. All of these projects, along with the operating information on fluidized beds in the industrial sector, will provide a basis for evaluating future utilization of Fluidized Bed Technology in the market place. Impacting upon further utilization will be the time-frame and the Clean Air Act Amendments of 1990. This paper presents the results of a study to ascertain the commercial readiness of Fluidized Bed Technology to meet the emissions and time-frame requirements of the Clean Air Act Amendments of 1990. Specifically addressed are: Commercialization criteria/factors which candidate and/or existing CCTs must achieve in order to gain market acceptance. The status of Fluidized Bed Technology in achieving these commercialization criteria for market acceptance (industrial and utility) consistent with the time frame of the Clean Air Act Amendments of 1990. Recommendations of commercialization criteria for future fluidized bed CCT demonstration projects

NO{sub x} controls for coal-fired utility boilers in East Central Europe

Energy Technology Data Exchange (ETDEWEB)

Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

1995-12-01

Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

Science.gov (United States)

The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

Release of nitrogen precursors from coal and biomass residues in a bubbling fluidized bed

Energy Technology Data Exchange (ETDEWEB)

P. Abelha; I. Gulyurtlu; I. Cabrita [Instituto Nacional de Engenharia, Lisbon (Portugal)

2008-01-15

This work was undertaken with the aim of quantifying the relative amounts of NH{sub 3} and HCN released from different residues during their devolatilization under fluidized bed conditions. The results were compared with data collected for bituminous coals of different origin. The relation between amounts of HCN and NH{sub 3} released and the levels of NOX and N{sub 2}O formed during cocombustion was also addressed. The partitioning of nitrogen between volatiles and char was also quantified. The pyrolysis studies were undertaken in a small fluidized bed reactor of 80 mm of ID and 500 mm high using an inert atmosphere (N{sub 2}). The HCN and NH{sub 3} were quantified by bubbling the pyrolysis gases in absorbing solutions which were subsequently analyzed with selective electrodes. The combustion studies were carried out on a pilot installation. The fluidized bed combustor is square in cross section with each side being 300 mm long. There is secondary air supply to the freeboard at different heights to deal with high volatile fuels as almost all waste materials are. The temperatures in the bed and in the freeboard and that of the flue gases leaving the reactor were continuously monitored. The results obtained suggest that, while coal releases nitrogen mostly as HCN, residues like RDF and sewage sludge give out fuel-N in greater quantities as NH{sub 3}. Residues at fluidized bed combustion (FBC) temperatures release more than 80% of the fuel-N with the volatiles. The NH{sub 3} evolved during pyrolysis acted as a reducing agent on NOX emissions. The presence of calcium significantly reduces the emission of N{sub 2}O probably by interfering with HCN chemistry. With high amounts of residues in the fuel mixture, the relative importance of char on the nitrogen chemistry substantially decreases. By using cocombustion, it is possible to reduce fuel-N conversion to NOX and N{sub 2}O, by tuning the amounts of coal and residue in the mixture. 29 refs., 18 figs., 3 tabs.

A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

Directory of Open Access Journals (Sweden)

Tomáš Dlouhý

2012-01-01

Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant

International Nuclear Information System (INIS)

Liu, Xingrang; Bansal, R.C.

2014-01-01

Highlights: • A coal fired power plant boiler combustion process model based on real data. • We propose multi-objective optimization with CFD to optimize boiler combustion. • The proposed method uses software CORBA C++ and ANSYS Fluent 14.5 with AI. • It optimizes heat flux transfers and maintains temperature to avoid ash melt. - Abstract: The dominant role of electricity generation and environment consideration have placed strong requirements on coal fired power plants, requiring them to improve boiler combustion efficiency and decrease carbon emission. Although neural network based optimization strategies are often applied to improve the coal fired power plant boiler efficiency, they are limited by some combustion related problems such as slagging. Slagging can seriously influence heat transfer rate and decrease the boiler efficiency. In addition, it is difficult to measure slag build-up. The lack of measurement for slagging can restrict conventional neural network based coal fired boiler optimization, because no data can be used to train the neural network. This paper proposes a novel method of integrating non-dominated sorting genetic algorithm (NSGA II) based multi-objective optimization with computational fluid dynamics (CFD) to decrease or even avoid slagging inside a coal fired boiler furnace and improve boiler combustion efficiency. Compared with conventional neural network based boiler optimization methods, the method developed in the work can control and optimize the fields of flue gas properties such as temperature field inside a boiler by adjusting the temperature and velocity of primary and secondary air in coal fired power plant boiler control systems. The temperature in the vicinity of water wall tubes of a boiler can be maintained within the ash melting temperature limit. The incoming ash particles cannot melt and bond to surface of heat transfer equipment of a boiler. So the trend of slagging inside furnace is controlled. Furthermore, the

Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

2013-07-01

The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

Solid fuel feed system for a fluidized bed

Science.gov (United States)

Jones, Brian C.

1982-01-01

A fluidized bed for the combustion of coal, with limestone, is replenished with crushed coal from a system discharging the coal laterally from a station below the surface level of the bed. A compartment, or feed box, is mounted at one side of the bed and its interior separated from the bed by a weir plate beneath which the coal flows laterally into the bed while bed material is received into the compartment above the plate to maintain a predetermined minimum level of material in the compartment.

Fluidized-bed incineration plant equipped with waste heat boilers. Developed for mid-size municipalities

Energy Technology Data Exchange (ETDEWEB)

Handa, Hitoshi

1988-01-20

A fluidized bed incineration plant with a waste heat boiler was installed to dispose wastes in Sakura City on March, 1987 and has waste disposing capacity of 120tons/d. Sands are fluidized in the furnace at 700-800/sup 0/C and wastes are burned completely for a short time. The waste heat boiler is used to utilize waste heat to send steam to aquiculturing farms and hot water to the community plaza and further supplies steam to two 90kW back pressure turbines for driving forced draft fan used for the incineration plant. Harmful gases in waste gas are removed by the harmful gas eliminator to lower HCl to 120ppm or less and K value of SOx to 9.0 or less and then cleaned gas is exhausted through the electostatic precipitator and the chimney. Dust and fly ash are transferred to a reservior through a superior seal tight air transportation system, pelletized and disposed for land fill. Bulk waste disposing capacity is 50 tons/d and harmful wastes, magnetic materials, unburnable and burnable wastes are classified and separated. Separated iron purity is 95% or more. (4 figs, 2 photos)

Use of a fluidized bed combustor and thermogravimetric analyzer for the study of coal ignition temperature

International Nuclear Information System (INIS)

Ávila, Ivonete; Crnkovic, Paula M.; Luna, Carlos M.R.; Milioli, Fernando E.

2017-01-01

Highlights: • Coal ignition tests were conducted in a fluidized bed and thermogravimetric conditions. • The use of two different ignition criteria showed a similar coal ignition temperature. • Coal ignition temperature was obtained by the changes of gas concentrations in FBC. • Ignition temperatures were associated with the activation energy of coal combustion. - Abstract: Ignition experiments with two bituminous coals were carried out in an atmospheric bubbling fluidized bed combustor (FBC) and a thermogravimetric analyzer (TGA). In the FBC tests, the rapid increase in O_2, CO_2, and SO_2 concentrations is an indication of the coal ignition. In the TGA technique, the ignition temperature was determined by the evaluation of the TGA curves in both combustion and pyrolysis processes. Model-Free Kinetics was applied and the coal ignition temperatures were associated with changes in the activation energy values during the combustion process. The results show the coal with the lowest activation energy also showed the lowest ignition temperature, highest values of volatile content and a higher heating value. The application of two different ignition criteria (TGA and FBC) resulted in similar ignition temperatures. The FBC curves indicated the high volatile coal ignites in the freeboard, i.e. during the feeding in the reactor, whereas the low volatile coal ignites in the bed. Finally, the physicochemical characteristics of the investigated coal types were correlated with their reactivities for the prediction of the ignition temperatures behaviors under different operating conditions as those in FBC.

DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

International Nuclear Information System (INIS)

Unknown

2001-01-01

Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ((approx)2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

Low NO{sub x} burner modifications to front-fired pulverized coal boilers

Energy Technology Data Exchange (ETDEWEB)

Broderick, R G; Wagner, M

1998-07-01

Madison Gas and Electric Blount Street Station Units 8 and 9 are Babcock and Wilcox pulverized coal fired and natural gas fired boilers. These boilers were build in the late 1950's and early 1960's with each boiler rated at 425,000 lb./hr of steam producing 50 MW of electricity. The boilers are rated at 9,500 F at 1,350 psig. Each unit is equipped with one Ljungstroem air heater and two B and W EL pulverizers. These units burn subbituminous coal with higher heating value of 10,950 Btu/LB on an as-received basis. The nitrogen content is approximately 1.23% with 15% moisture. In order to comply with the new Clean Air Act Madison Gas and Electric needs to reduce NO{sub x} on these units to less than .5 LB/mmBtu. Baseline NO{sub x} emissions on these units range between .8--.9 lb./mmBtu. LOIs average approximately 8%. Madison Gas and Electric contracted with RJM Corporation to modify the existing burners to achieve this objective. These modifications consisted of adding patented circumferentially and radially staged flame stabilizers, modifying the coal pipe, and replacing the coal impeller with a circumferentially staged coal spreader. RJM Corporation utilized computational fluid dynamics modeling in order to design the equipment to modify these burners. The equipment was installed during the March 1997 outage and start-up and optimization was conducted in April 1997. Final performance results and economic data will be included in the final paper.

The behavior of catalysts in hydrogasification of sub-bituminous coal in pressured fluidized bed

International Nuclear Information System (INIS)

Yan, Shuai; Bi, Jicheng; Qu, Xuan

2017-01-01

Highlights: •CCHG in a pressured fluidized bed achieved 77.3 wt.% of CH 4 yield in 30 min. •Co-Ca and Ni-Ca triggered catalytic coal pyrolysis and char hydrogasification. •The reason for better catalytic performance of 5%Co-1%Ca was elucidated. •Sintered catalyst blocked the reactive sites and suppressed coal conversion. •Co-Ca made the catalyzed coal char rich in mesopore structures and reactive sites. -- Abstract: The catalytic hydrogasification of the sub-bituminous coal was carried out in a lab-scale pressurized fluidized bed with the Co-Ca, Ni-Ca and Fe-Ca as catalysts at 850 °C and 3 MPa. The effect of different catalysts on the characteristics of gasification products was investigated, and the behavior of the catalysts was also explored by means of the X-ray diffraction (XRD), FT-Raman, Brunauer–Emmett–Teller (BET), etc. Experiment results showed that all the catalysts promoted the carbon conversion in the coal catalytic hydrogasification (CCHG), and the catalytic activity was in the order: 5%Co-1%Ca > 5%Ni-1%Ca > 5%Fe-1%Ca. Compared with the raw coal hydrogasification, the carbon conversion increased from 43.4 wt.% to 91.3 wt.%, and the CH 4 yield increased from 23.7 wt.% to 77.3 wt.% within 30 min after adding the 5%Co-1%Ca catalyst into the coal. Co-Ca and Ni-Ca possessed catalytic effect on both processes of pyrolysis of coal and hydrogasification of coal char in CCHG, by which the graphitization of the coal was suppressed and methane formation rate was significantly accelerated. Fe/Co/Ni-Ca could penetrate into the interior of coal during CCHG, making the catalytic production of CH 4 conduct in the pore structures. The activity difference of the catalysts was owing to the different ability of rupturing the amorphous C−C bonds in coal structure. The incomplete carbon conversion of the 5%Co-1%Ca loaded coal was due to the agglomeration of the catalyst and the blockage of the reactive sites by the sintered catalyst. This work will provide

Computational fluid dynamic simulations of coal-fired utility boilers: An engineering tool

Energy Technology Data Exchange (ETDEWEB)

Efim Korytnyi; Roman Saveliev; Miron Perelman; Boris Chudnovsky; Ezra Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

2009-01-15

The objective of this study was to develop an engineering tool by which the combustion behavior of coals in coal-fired utility boilers can be predicted. We presented in this paper that computational fluid dynamic (CFD) codes can successfully predict performance of - and emission from - full-scale pulverized-coal utility boilers of various types, provided that the model parameters required for the simulation are properly chosen and validated. For that purpose we developed a methodology combining measurements in a 50 kW pilot-scale test facility with CFD simulations using the same CFD code configured for both test and full-scale furnaces. In this method model parameters of the coal processes are extracted and validated. This paper presents the importance of the validation of the model parameters which are used in CFD codes. Our results show very good fit of CFD simulations with various parameters measured in a test furnace and several types of utility boilers. The results of this study demonstrate the viability of the present methodology as an effective tool for optimization coal burning in full-scale utility boilers. 41 refs., 9 figs., 3 tabs.

Emission characteristics for gaseous- and size-segregated particulate PAHs in coal combustion flue gas from circulating fluidized bed (CFB) boiler.

Science.gov (United States)

Wang, Ruwei; Liu, Guijian; Sun, Ruoyu; Yousaf, Balal; Wang, Jizhong; Liu, Rongqiong; Zhang, Hong

2018-07-01

The partitioning behavior of polycyclic aromatic hydrocarbons (PAHs) between gaseous and particulate phases from coal-fired power plants (CFPPs) is critically important to predict PAH removal by dust control devices. In this study, 16 US-EPA priority PAHs in gaseous and size-segregated particulate phases at the inlet and outlet of the fabric filter unit (FFs) of a circulating fluidized bed (CFB) boiler were analyzed. The partitioning mechanisms of PAHs between gaseous and particulate phases and in particles of different size classes were investigated. We found that the removal efficiencies of PAHs are 45.59% and 70.67-89.06% for gaseous and particulate phases, respectively. The gaseous phase mainly contains low molecular weight (LMW) PAHs (2- and 3-ring PAHs), which is quite different from the particulate phase that mainly contains medium and high molecular weight (MMW and HMW) PAHs (4- to 6-ring PAHs). The fractions of LMW PAHs show a declining trend with the decrease of particle size. The gas-particle partitioning of PAHs is primarily controlled by organic carbon absorption, in addition, it has a clear dependence on the particle sizes. Plot of log (TPAH/PM) against logD p shows that all slope values were below -1, suggesting that PAHs were mainly adsorbed to particulates. The adsorption effect of PAHs in size-segregated PMs for HMW PAHs is more evident than LMW PAHs. The particle size distributions (PSDs) of individual PAHs show that most of PAHs exhibit bi-model structures, with one mode peaking in the accumulation size range (2.1-1.1 μm) and another mode peaking in coarse size range (5.8-4.7 μm). The intensities of these two peaks vary in function of ring number of PAHs, which is likely attributed to Kelvin effect that the less volatile HMW PAH species preferentially condense onto the finer particulates. The emission factor of PAHs was calculated as 3.53 mg/kg of coal burned, with overall mean EF PAH of 0.55 and 2.98 mg/kg for gaseous and particulate

Experimental study of gas combustion fluidized bed and radiation contribution to heat transfer inside the bed. Gas nensho ryudoso to sono sonai netsudentatsu ni okeru fukusha no kiyo ni tsuite no jikkenteki kenkyu

Energy Technology Data Exchange (ETDEWEB)

Yamada, Y; Takahashi, S [Mechanical Engineering Lab., Tsukuba, Ibaraki (Japan); Maki, H [Science Univ. of Tokyo, Noda, Chiba (Japan). Faculty of Science and Technology

1992-11-25

Fluidized bed as a coal combustion boiler has a practical application, but, there is not an example of which gas like helium as a cooling medium flow in a thin tube with diameter of 6 mm like a stirling engine and necessary data for selecting the medium of fluidized bed and estimating the heat transfer coefficient. Specially, it is difficult to correctly estimate the radiation effect concerned with the heat transfer coefficient in case of interposing the heat transfer tube at 800 [degree]C in the high-temperature fluidized bed at more than 900 [degree]C. Therefore, for investigating the thermal characteristics when the temperature of pipe itself is at high temperature, in the gas combustion fluidized bed in which alumina particle as fluidized medium is filled, the cooling tubes by using carbonic acid gas as a cooling medium was interposed, heat transfer coefficient was measured, radiation effect was clarified by experiment, and characteristics of the gas combustion and of the exhaust gas of fluidized bed when gas is used for a fuel was investigated. 13 refs., 12 figs., 1 tab.

Reprint of “Experiences in sulphur capture in a 30 MWth Circulating Fluidized Bed boiler under oxy-combustion conditions”

International Nuclear Information System (INIS)

Gómez, M.; Fernández, A.; Llavona, I.; Kuivalainen, R.

2015-01-01

CO 2 and SO 2 from fossil fuel combustion are contributors to greenhouse effect and acid rain respectively. Oxy-combustion technology produces a highly concentrated CO 2 stream almost ready for capture. Circulating Fluidized Bed (CFB) boiler technology allows in-situ injection of calcium-based sorbents for efficient SO 2 capture. CIUDEN's 30 MWth CFB boiler, supplied by Foster Wheeler and located at the Technology Development Centre for CO 2 Capture and Transport (es.CO 2 ) in Spain, is the first of its kind for executing test runs at large pilot scale under both air-combustion and oxy-combustion conditions. In this work, SO 2 emissions under different scenarios have been evaluated. Variables such as limestone composition, Ca/S molar ratio and bed temperature among others have been considered along different test runs in both air-combustion and oxy-combustion conditions to analyse its influence on SO 2 abatement. Fly and bottom ash, together with flue gas analysis have been carried-out. Desulphurization performance tests results are presented. - Highlights: • Sulphur capture efficiency (%) was higher in oxy-combustion compared to air-combustion in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • For a Ca/S molar ratio higher than 2.6 there was barely any improvement on sulphur capture efficiency for both air-combustion and oxy-combustion conditions in a 30 MW thermal CFB boiler using anthracite and limestone as sulphur sorbent. • Optimum temperature for sulphur capture at a fixed Ca/S molar ratio is around 880–890 °C under oxy-combustion conditions and for anthracite coal with limestone as sorbent in a 30 MW thermal CFB boiler

Failure analysis of boiler tubes in lakhra coal power plant

International Nuclear Information System (INIS)

Shah, A.; Baluch, M.M.; Ali, A.

2010-01-01

Present work deals with the failure analysis of a boiler tube in Lakhra fluidized bed combustion power station. Initially, visual inspection technique was adopted to analyse the fractured surface. Detailed microstructural investigations of the busted boiler tube were carried out using light optical microscope and scanning electron microscope. The hardness tests were also performed. A 50 percent decrease in hardness of intact portion of the tube material and from area adjacent to failure was measured, which was found to be in good agreement with the wall thicknesses measured of the busted boiler tube i.e. 4 mm and 2 mm from unaffected portion and ruptured area respectively. It was concluded that the major cause of failure of boiler tube is erosion of material which occurs due the coal particles strike at the surface of the tube material. Since the temperature of boiler is not maintained uniformly. The variations in boiler temperature can also affect the material and could be another reason for the failure of the tube. (author)

Proceedings of the advanced coal-fired power systems `95 review meeting, Volume I

Energy Technology Data Exchange (ETDEWEB)

McDaniel, H.M.; Mollot, D.J.; Venkataraman, V.K.

1995-06-01

This document contains papers presented at The advanced Coal-Fired Power Systems 1995 Review Meeting. Research was described in the areas of: integrated gasification combined cycle technology; pressurized fluidized-bed combustion; externally fired combined cycles; a summary stauts of clean coal technologies; advanced turbine systems and hot gas cleanup. Individual projects were processed separately for the United States Department of Energy databases.

The mechanism of char ignition in fluidized bed combustors

NARCIS (Netherlands)

Siemons, R.V.

1987-01-01

Knowledge about ignition processes of coal in fluidized beds is of importance for the start-up and dynamic control of these combustors. Initial experiments in a transparent fluidized bed scale model showed the existence of a considerable induction period for the ignition of char, especially at low

Investigation of Gas Solid Fluidized Bed Dynamics with Non-Spherical Particles

Energy Technology Data Exchange (ETDEWEB)

Choudhuri, Ahsan [Univ. of Texas, El Paso, TX (United States). Dept. of Mechanical Engineering

2013-06-30

One of the largest challenges for 21st century is to fulfill global energy demand while also reducing detrimental impacts of energy generation and use on the environment. Gasification is a promising technology to meet the requirement of reduced emissions without compromising performance. Coal gasification is not an incinerating process; rather than burning coal completely a partial combustion takes place in the presence of steam and limited amounts of oxygen. In this controlled environment, a chemical reaction takes place to produce a mixture of clean synthetic gas. Gas-solid fluidized bed is one such type of gasification technology. During gasification, the mixing behavior of solid (coal) and gas and their flow patterns can be very complicated to understand. Many attempts have taken place in laboratory scale to understand bed hydrodynamics with spherical particles though in actual applications with coal, the particles are non-spherical. This issue drove the documented attempt presented here to investigate fluidized bed behavior using different ranges of non-spherical particles, as well as spherical. For this investigation, various parameters are controlled that included particle size, bed height, bed diameter and particle shape. Particles ranged from 355 µm to 1180 µm, bed diameter varied from 2 cm to 7 cm, two fluidized beds with diameters of 3.4 cm and 12.4 cm, for the spherical and non-spherical shaped particles that were taken into consideration. Pressure drop was measured with increasing superficial gas velocity. The velocity required in order to start to fluidize the particle is called the minimum fluidization velocity, which is one of the most important parameters to design and optimize within a gas-solid fluidized bed. This minimum fluidization velocity was monitored during investigation while observing variables factors and their effect on this velocity. From our investigation, it has been found that minimum fluidization velocity is independent of bed

Gas generation by co-gasification of biomass and coal in an autothermal fluidized bed gasifier

International Nuclear Information System (INIS)

Wang, Li-Qun; Chen, Zhao-Sheng

2013-01-01

In this study, thermochemical biomass and coal co-gasification were performed on an autothermal fluidized bed gasifier, with air and steam as oxidizing and gasifying media. The experiments were completed at reaction temperatures of 875 °C–975 °C, steam-to-biomass ratio of 1.2, and biomass-to-coal ratio of 4. This research aims to determine the effects of reaction temperature on gas composition, lower heating value (LHV), as well as energy and exergy efficiencies, of the product gas. Over the ranges of the test conditions used, the product gas LHV varies between 12 and 13.8 MJ/Nm 3 , and the exergy and energy efficiencies of the product gas are in the ranges of 50.7%–60.8% and 60.3%–85.1%, respectively. The results show that high reaction temperature leads to higher H 2 and CO contents, as well as higher exergy and energy efficiencies of the product gas. In addition, gas LHV decreases with temperature. The molar ratio of H 2 /CO is larger than 1 at temperatures above 925 °C. Our experimental analysis shows that co-gasification of biomass and coal in an autothermal fluidized bed gasifier for gas production is feasible and promising. -- Highlights: • An innovative steam co-gasification process for gas production was proposed. • Co-gasification of biomass and coal in an autothermal fluidized bed gasifier was tested. • High temperature favors H 2 production. • H 2 and CO contents increase, whereas CO 2 and CH 4 levels decrease with increase in T. • Exergy and energy efficiencies of gases increase with increase in T

Ash fouling monitoring and key variables analysis for coal fired power plant boiler

Directory of Open Access Journals (Sweden)

Shi Yuanhao

2015-01-01

Full Text Available Ash deposition on heat transfer surfaces is still a significant problem in coal-fired power plant utility boilers. The effective ways to deal with this problem are accurate on-line monitoring of ash fouling and soot-blowing. In this paper, an online ash fouling monitoring model based on dynamic mass and energy balance method is developed and key variables analysis technique is introduced to study the internal behavior of soot-blowing system. In this process, artificial neural networks (ANN are used to optimize the boiler soot-blowing model and mean impact values method is utilized to determine a set of key variables. The validity of the models has been illustrated in a real case-study boiler, a 300MW Chinese power station. The results on same real plant data show that both models have good prediction accuracy, while the ANN model II has less input parameters. This work will be the basis of a future development in order to control and optimize the soot-blowing of the coal-fired power plant utility boilers.

Combustion of agro-waste with coal in a fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Atimtay, Aysel T. [Middle East Technical University, Department of Environmental Engineering, Ankara (Turkey)

2010-02-15

In this study, a review of the studies done on the co-combustion of some agro-waste in a bubbling fluidized bed combustor (BFBC) having an inside diameter of 102 mm and a height of 900 mm is given. The agro-waste used to investigate the co-combustion characteristics were peach and apricot stones produced as a waste from the fruit juice industry, and olive cake produced as a waste from the olive oil industry. These are typical wastes for a Mediterranean country. A lignite coal was used for co-combustion. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NO{sub x} and total hydrocarbons (C{sub m} H{sub n}) were measured in the flue gas during combustion experiments. Variations of emissions of various pollutants were studied by changing the operating parameters (excess air ratio, fluidization velocity and fuel feed rate). Temperature distribution along the bed was measured with thermocouples. Emissions were also monitored from the exhaust. Various combinations of coal and biomass mixtures were tested. During the combustion tests, it was observed that the volatile matter from the biomass quickly volatilizes and mostly burns in the freeboard. The temperature profiles along the bed and the freeboard also confirmed this phenomenon. It was found that as the volatile matter of the biomass increases, combustion takes place more in the freeboard region. Better combustion conditions occur at higher excess air ratios. The results showed that co-combustion with these three proposed biomasses lowers the SO{sub 2} and NO{sub x} emissions considerably. CO and hydrocarbon emissions are lower at the higher excess air ratios. (orig.)

Simulation of pulverized coal fired boiler: reaction chamber

Energy Technology Data Exchange (ETDEWEB)

Rodrigues, C.P.; Lansarin, M.A.; Secchi, A.R.; Mendes, T.F. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Dept. de Engenharia Quimica. Grupo de Modelagem, Simulacao, Controle e Otimizacao de Processos)]. E-mail: {cperdomo, marla, arge, talita}@enq.ufrgs.br

2005-06-15

This work is part of a joint project to built a computational tool for power plant simulation, dealing specifically with the reaction chamber (place of the boiler where the fuel is burned). In order to describe the conversion of chemical energy to thermal energy, an one dimensional pseudo-homogeneous mathematical model, with variable physical properties, and based on mass and energy balances, was developed. The equations were implemented in the gPROMS simulator and the model parameters were estimated using the module gEST of this software, with experimental data from a large-scale coal-fired utility boiler and kinetic data from the open literature. The results showed that the model predicts the composition of the outlet combustion gas satisfactorily. (author)

Carbon capture from coal fired power plant using pressurized fluid bed technology

Energy Technology Data Exchange (ETDEWEB)

Williams, Dennis; Christensen, Tor

2010-09-15

This presentation will discuss the use of a pressurized fluid bed boiler system and specialized carbon capture system to burn coal and generagte clean electricity. The paper will present the existing boiler and carbon capture technology and present economics, thermal performance and emissions reduction for a 100Mw module.

Relation between the petrographic composition of coal and the morphology of pyrolysis char produced in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

B. Valentim; M.J. Lemos de Sousa; P. Abelha; D. Boavida; I. Gulyurtlu [Centro de Geologia da Universidade do Porto, Porto (Portugal)

2004-06-01

Several previous studies have already established, for pulverized coal combustion conditions, global correlations between petrographic composition of the coal and those of char produced from the same coal. However, for fluidized bed combustion, there has not been much new work since the eighties. The results presented in this paper include the petrographic characterization of seven different coals from several origins and also of their respective chars produced at 700, 800, 900, and 1000{sup o}C in a laboratory fluidized bed reactor. The results show a marked predominance of tenuispheres as the trial temperatures increase. While vitrinite-rich coals essentially produced highly porous chars, the inertinite-rich coals produced large amounts of medium- and low-porous chars. Semi-anthracite vitrinite produced high-porous chars and thermal affected coal particles originated low-porous and angular char morphotypes. The analysis of the data obtained revealed that vitrinite + liptinite related well with the high-porous char (sum of cenospheres and tenuinetworks), classified as Group 1. The same trend, but with a weaker relation, was also observed between vitrinite and liptinite rich microlithotypes and Group 1. 32 refs., 17 refs., 3 tabs.

Biomass co-firing

DEFF Research Database (Denmark)

Yin, Chungen

2013-01-01

Co-firing biomass with fossil fuels in existing power plants is an attractive option for significantly increasing renewable energy resource utilization and reducing CO2 emissions. This chapter mainly discusses three direct co-firing technologies: pulverized-fuel (PF) boilers, fluidized-bed combus......Co-firing biomass with fossil fuels in existing power plants is an attractive option for significantly increasing renewable energy resource utilization and reducing CO2 emissions. This chapter mainly discusses three direct co-firing technologies: pulverized-fuel (PF) boilers, fluidized......-bed combustion (FBC) systems, and grate-firing systems, which are employed in about 50%, 40% and 10% of all the co-firing plants, respectively. Their basic principles, process technologies, advantages, and limitations are presented, followed by a brief comparison of these technologies when applied to biomass co...

Results of the desulfurization programme at coal-fired power plants operated by CEZ a.s

International Nuclear Information System (INIS)

Anon.

1996-01-01

The Czech utility CEZ, which is the major power plant operator in the Czech Republic, is running an extensive coal-fired power plant desulfurization programme to improve the environmental situation in the region. Flue gas desulfurization is achieved in 2 ways: by augmenting the existing units with desulfurization equipment, and by replacing old boilers with new, fluidized-bed combustion facilities. Both wet limestone scrubbing and the dry limestone method are applied. A survey of the power plants, desulfurized power, desulfurization equipment suppliers, and contract prices is presented in a tabular form. Plots showing the contribution of CEZ's power plants to sulfur dioxide emissions in the Czech Republic are reproduced. (P.A.). 1 tab., 3 figs

Application of Coal Thermal Treatment Technology for Oil-Free Firing of Boilers

Science.gov (United States)

Aliyarov, B.; Mergalimova, A.; Zhalmagambetova, U.

2018-04-01

The theoretical and practical introduction of this kind of firing boiler units in coal thermal power plants is considered in the article. The results of an experimental study of three types of coals are presented in order to obtain the required gaseous fuel. The aim of the study is to develop a new, economically and ecologically more acceptable method for firing boilers at thermal power plants, which is able to exclude the use of expensive and inconvenient fuel oil. The tasks of the experiment are to develop a technological scheme of kindling of boilers at thermal power plants, using as a type of ignition fuel volatile combustible substances released during the heating of coal, and to investigate three types of coal for the suitability of obtaining gaseous fuels, in sufficient volume and with the required heat of combustion. The research methods include the analysis of technical and scientific-methodological literature on the problem of the present study, the study of the experience of scientists of other countries, the full-scale experiment on the production of volatile combustible substances. During the full-scale experiment, the coal of 3 fields of Kazakhstan has been studied: Shubarkul, Maikuben and Saryadyr. The analysis has been performed and the choice of the most convenient technology for boiler kindling and maintenance of steady burning of the torch has been made according to the proposed method, as well as the corresponding technological scheme has been developed. As a result of the experiment, it can be stated that from coal in the process of its heating (without access to oxygen), it is possible to obtain a sufficient amount of combustible volatile substances. The released gaseous fuel has the necessary parameters and is quite capable of replacing an expensive fuel oil. The resulting gaseous fuel is quite convenient to use and environmentally cleaner. The piloting scheme developed as a result of the experiment can be introduced in pulverized-coal

Co-combustion of gasified contaminated waste wood in a coal fired power plant

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-07-01

This project demonstrates the technical and economical feasibility of the producing and cofiring of product gas from demolition waste wood. For this purpose LCV product gas is generated in an atmospheric circulating fluidized bed (CFB) gasification plant, cooled and cleaned and transported to the boiler of a 600 MWe pulverized coal fired power plant. Gas cooling and cleaning takes place in a waste heat boiler and a multi stage wet gas cleaning train. Steam raised in the waste heat boiler is exported to the power plant. On an annual basis 70,000 tons of steam coal are substituted by 150,000 tons of contaminated demolition waste wood (50,000 tons oil equivalent), resulting in a net CO2 emission reduction of 170,000 tons per year, while concurrently generating 205 GWh of electrical power. The wood gasification plant was built by NV EPZ (now incorporated in Essent Energi BV) for Amergas BV, now a 100% subsidiary of Essent Energie BV. The gasification plant is located at the Amer Power Station of NV EPZ Production (now Essent Generation) at Geertruidenberg, The Netherlands. Demonstrating several important design features in wood gasification, the plant started hot service in the Spring of 2000, with first gasification accomplished in the Summer of 2000 and is currently being optimized. (au)

Effects of the updated national emission regulation in China on circulating fluidized bed boilers and the solutions to meet them.

Science.gov (United States)

Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi

2013-06-18

The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (emissions lower than that of the new NER, 100 mg · Nm(-3). For fuels with sulfur content higher than 1.5%, some simplified systems for flue gas desulfurization, such as flash dryer absorber (FDA), are needed. And the NOx emissions of a CFB can be controlled to less than 100 mg · Nm(-3) without any equipment at a bed temperature lower than 900 °C for fuels with low volatiles content (emission of CFB is very low for the new NER due to its innate property.

Preliminary market assessment of fluidized-bed waste-heat recovery technology

Energy Technology Data Exchange (ETDEWEB)

Campos, F.T.; Fey, C.L.; Grogan, P.J.; Klein, N.P.

1980-06-01

A preliminary assessment of fluidized-bed waste-heat recovery (FBWHR) system market potential is presented with emphasis on the factors influencing industrial acceptability. Preliminary market potential areas are identified based on the availability of waste heat. Trends in energy use are examined to see the effect they might have on these market potential areas in the future. Focus groups interviews are used to explore important factors in the industrial decision-making process. These important factors are explored quantitatively in a survey of industrial plant engineers. The survey deals with the waste-heat boiler configuration of the FBWHR system. Results indicate market acceptance of the fluidized-bed waste-heat boiler could be quite low.

Assessment of an atmospheric fluidized-bed coal-combustion gas-turbine cogeneration system for industrial application

Energy Technology Data Exchange (ETDEWEB)

Graves, R. L.; Holcomb, R. S.; Tallackson, J. R.

1979-10-01

This study was initiated to provide information on the future potential industrial market for a cogeneration system consisting of a fluidized-bed coal combustor coupled to a gas-turbine (Brayton cycle) power system that uses air as the working fluid. In assessing the potential applications for the system, the process heat energy consumption by industry is identified, with special detail included on the six most energy-intensive industries. The potential impact on the nation's oil and natural gas consumption that would result from wide-spread utilization of coal for process heat is also estimated. The fraction of industrial process heat that the system could feasibly satisfy from a thermodynamic viewpoint is estimated, and the performance (potential fuel efficiency and heat/power ratio) of the atmospheric fluidized-bed gas-turbine system is calculated. Also treated are several specific case studies of industries in which the system could be incorporated. Major parameters are specified, and flow sheets are derived for systems that would satisfy the heat and power requirements of the process or industry. The overall fuel utilization efficiency, thermal power rating, and potential number of installations are specified for these case studies. The findings of the study indicate that there is a sizable potential market for the system, with over 1000 possible installations disclosed after reviewing only 8 specific industries from 6 major Standard Industrial Classification (SIC) groups. The potential displacement of oil and gas by coal in process heating is shown to be about 1.60 m/sup 3//sec (870,000 bbl/d) of oil and 4590 m/sup 3//sec (14.0 billion ft/sup 3//d) of natural gas for all industries combined. Continued development of the fluidized-bed coal combustor and power system is recommended so that this potential may be at least partially realized.

British power generation/delivery handbook

Energy Technology Data Exchange (ETDEWEB)

Bagley, R.

1986-01-01

Describes the British electricity-supply system and covers: the CEGB, nuclear power - AGR design, boiler plant development coal-fired boilers and oil-fired boilers, steam turbine/generators, boiler-feed pumps, pumped storage, gas turbine plants, transmission system including the link to France, the Sizewell-BPWR, future AGR development, future coal-fired stations, fluidized bed combustion, coal gasification, and wind energy developments. Also included is a list of British equipment suppliers to the electricity supply industry, and a buyer's guide to British equipment and services.

Carbon Shale Combustion in the Fluidized Bed Reactor

Directory of Open Access Journals (Sweden)

Olek Małgorzata

2014-06-01

Full Text Available The purpose of this article is to present the possibilities of coal shale combustion in furnaces with bubbling fluidized bed. Coal shale can be autothermally combusted in the fluidized bed, despite the low calorie value and high ash content of fuel. Established concentrations of CO (500 ppm and VOC (30 mg/m3 have indicated a high conversion degree of combustible material during combustion process. Average concentrations of SO2 and NOx in the flue gas were higher than this received from the combustion of high quality hard coal, 600 ppm and 500 ppm, respectively. Optional reduction of SO2 and NOx emission may require the installation of flue gas desulphurization and de-NOx systems.

Employment of fluidized bed ash as a basecourse material; Ryudosho nenshobai wo genryo to shita robanzai no jitsuyoka

Energy Technology Data Exchange (ETDEWEB)

Ishihara, I [Center for Coal Utilization, Japan, Tokyo (Japan); Tsuzura, K [Naruto Salt Mfg. Co. Ltd., Tokushima (Japan); Izumi, H [Nippon Hodo Co. Ltd., Tokyo (Japan); Goto, H [Electric Power Development Co. Ltd., Tokyo (Japan); Nagaoka, S [Kawasaki Heavy Industries, Ltd., Kobe (Japan)

1996-09-01

Generation of coal ash from coal burning fluidized beds reaches 400,000 tons annually, which is anticipated to increase still more in the future. This paper relates to works to develop a basecourse material manufacturing technology by utilizing excellent hydration and solidification characteristics of fluidized bed ash. The developmental works have been moved forward as a subsidy operation of the Agency of Natural Resources and Energy. Upon having obtained a prospect of practical application of the development, the research results are reported in this paper. Coal ash produced in a fluidized bed boiler goes through the following processes: it is added with water and kneaded; formed into rectangular parallelepiped having sides of 10 to 30 cm long by using a forming machine of vibrating and pressurizing type; cured in steam at 60 degC; crushed into sizes smaller than 40 mm; and made into a basecourse material upon adjusting the grain size. A pilot plant completed in 1993 has produced 15,000 tons of the material to date. Properties required as a basecourse material, such as hazardous metal dissolving characteristics and strength sufficiently meet relevant standards or the targeted value. Demonstration tests of the material on roads including public roads have shown as good result as those obtained from standard basecourse materials. 8 refs., 8 figs., 7 tabs.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Adams, Bradley R. [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew R. [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance L. [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shig [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

2010-06-01

This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

CONTROL OF NOX EMISSIONS FROM U.S. COAL-FIRED ELECTRIC UTILITY BOILERS

Science.gov (United States)

The paper discusses the control of nitrogen oxide (NOx) emissions from U.S. coal-fired electric utility boilers. (NOTE: In general, NOx control technologies are categorized as being either primary or secondary control technologies. Primary technologies reduce the amount of NOx pr...

Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

Science.gov (United States)

Oksa, M.; Metsäjoki, J.; Kärki, J.

2015-01-01

There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

Co-gasification of Colombian coal and biomass in fluidized bed: An experimental study

Energy Technology Data Exchange (ETDEWEB)

Jhon F. Velez; Farid Chejne; Carlos F. Valdes; Eder J. Emery; Carlos A. Londono [Universidad Nacional de Colombia, Antioquia (Colombia). Grupo de Termodinamica Aplicada y Energias Alternativas

2009-03-15

The main results of an experimental work on co-gasification of Colombian biomass/coal blends in a fluidized bed working at atmospheric pressure are reported in this paper. Several samples of blends were prepared by mixing 6-15wt% biomass (sawdust, rice or coffee husk) with coal. Experimental assays were carried out by using mixtures of different steams/blends (Rvc) and air/blend (Rac) ratios showing the feasibility to implement co-gasification as energetic alternative to produce fuel gas to heat and to generate electricity and the possibility of converting clean and efficiently the refuse coal to a low-heating value gas. 29 refs., 5 figs., 4 tabs.

The identification of unusual microscopic features in coal and their derived chars: Influence on coal fluidized bed combustion

Energy Technology Data Exchange (ETDEWEB)

Valentim, B. [Centro de Geologia da Universidade do Porto, Rua do Campo Alegre 687, 4169-007 Porto (Portugal); Lemos de Sousa, M.J. [Centro de Geologia da Universidade do Porto, Praca de Gomes Teixeira, 4099-002 Porto (Portugal); Abelha, P.; Boavida, D.; Gulyurtlu, I. [Departamento de Engenharia Energetica e Controlo Ambiental (DEECA), Instituto Nacional de Engenharia, Tecnologia e Inovacao (INETI), Estrada do Paco do Lumiar, 22, Edif. J, 1649-038, Lisboa (Portugal)

2006-06-06

During the petrographic study of seven feed coals from different origins, it was found that these coals presented microfeatures such as: material size, shape, weathering, thermally affected particles and contamination. After devolatilization under fluidized bed conditions, some chars presented the consequences of the above mentioned microfeatures, i.e., unreacted coal, unswelled particles, coatings and microstratification. Since the amounts of the microfeatures observed were low (less than 1%), the present study is essentially observational/descriptional. However, it seems very likely, from the observations that were made, that the occurrence of one or more of these microfeatures in coal, depending on their kind and abundance, may have significant effect on the coal devolatilization. (author)

Analysis and study on the membrane method of CO2 removal of coal-fired boilers

International Nuclear Information System (INIS)

Fangqin, Li; Henan, Li; Jianxing, Ren; Jiang, Wu; Zhongzhu, Qiu

2010-01-01

Carbon dioxide (CO 2 ) is one kind of harmful substances from the burning process of fossil fuel. CO 2 emissions cause serious pollution on atmospheric environment, especially greenhouse effect. In this paper, CO 2 formation mechanism and control methods were researched. Membrane technology was studied to control CO 2 emissions from coal-fired boilers. The relationship between CO 2 removal efficiency and parameters of membrane contactor was analyzed. Through analysis and study, factors affecting on CO 2 removal efficiency were gotten. How to choose the best parameters was known. This would provide theoretical basis for coal-fired utility boilers choosing effective way of CO 2 removal. (author)

Thermal Effects by Firing Oil Shale Fuel in CFB Boilers

Science.gov (United States)

Neshumayev, D.; Ots, A.; Parve, T.; Pihu, T.; Plamus, K.; Prikk, A.

It is well known that during firing of oil shale fuel the amount of heat released during its combustion per kg of fuel is significantly affected by the endothermic and exothermic processes taking place in mineral matter. These thermal effects are calcite and dolomite decomposing, marcasite FeS2 oxidising, CaO sulphation and formation of the new minerals. The given paper deals with the experimental study of the influence of these thermal effects of oil shale fuel having different heating value on total amount of heat released during combustion in calorimetric bomb, circulating fluidized bed (CFB) and pulverized-firing boiler (PFB). The large-scale (250 MWth) experiments were performed in the K11-1 CFB boiler of the Balti Power Plant. During experiments low heating value of a fuel varied within the range 8.5-11 MJ/kg. At the end some conclusions were drawn.

PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

Science.gov (United States)

The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

Cogeneration feasibility study in the Gulf States Utilities service area

Energy Technology Data Exchange (ETDEWEB)

1979-12-01

Sites in the Gulf States Utilities service are considered for cogeneration feasibility studies. The sources of steam considered for the Orange, Texas and Geismar, Lake Charles, and North Baton Rouge, Louisiana sites include oil, coal, HTGR steamers, consolidated nuclear steam system, atmospheric fluidized-bed coal combustion, and coal gasification. Concepts concerning cogeneration fuel systems were categorized by technical applicability as: current technology (pulverized coal-fired boilers and fuel oil-fired boilers), advanced technology under development (HTGR steamers and the CNSS), and advanced technology for future development (atmospheric fluidized-bed boilers and coal gasification). In addition to providing data on cogeneration plant generally useful in the US, the study determined the technical and economic feasibility of steam and electric power cogeneration using coal and nuclear fuels for localized industrial complexes. Details on site selection, plant descriptions, cost estimates, economic analysis, and plant schedule and implementation. (MCW)

Fiscal 2000 achievement report. Research and development of low-pollution brown coal utilization technology; 2000 nendo seika hokokusho. Kattan no teikogai riyo gijutsu no kenkyu kaihatsu

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Studies were made for developing low-pollution easy-to-operate industrial furnaces for use in small and medium size plants in Indonesia. In this fiscal year, two kinds were selected out of Indonesia yielded brown coals, which were then subjected to test combustion in a bench scale fluidized bed combustor for examination for their combustion characteristics and environmental impact generating characteristics. The nitrogen oxides from the brown coals were found to mark approximately 100 ppm at an excess air ratio of 1.4, which was higher than in the case of bituminous coal. The NOx concentration level was found to be lower in the circulation fluidized bed boiler than in the spreader stoker fired boiler. Combustion efficiency exceeding 98% was achieved. A survey was conducted of brown coal users in various industrial fields in Indonesia. It was then concluded that the tested method not be recommended for use in small businesses in the textile industry because there would be no economic profit or improved efficiency for them but that it would be feasible in the plantation industry where the fluidized bed combustion/heat exchanger aided indirect process and the use of electrical dust precipitators would protect products from contamination. (NEDO)

Waterwall corrosion evaluation in coal-fired boilers using electrochemical measurements

Energy Technology Data Exchange (ETDEWEB)

Davis, K.; Lee, C.; Seeley, R.; Harding, S.; Heap, M.; Cox, W.

2000-07-01

Until recently, waterwall corrosion in North American coal-fired boilers was uncommon and relatively mild. However, the introduction of combustion modifications to reduce in-furnace NOx formation has led to notable increases in the frequency and severity of waterwall wastage. Reaction Engineering International (REI) has worked with the Department of Energy and EPRI to improve predictive capabilities and provide solutions for furnace wall wastage for a wide range of coal-fired furnaces. To date, this work has emphasized computational simulations. More recently, REI in partnership with Corrosion Management has begun complementary efforts to improve their services by evaluating technologies capable of determining the location/rate of high water wall wastage resulting from corrosion. After an evaluation of commercially available options, electrochemical noise (EN) technology has been chosen for continued development. This approach has been successfully applied to corrosion-related problems involving acid dewpoint corrosion in flue gas ductwork, FGD systems, cooling water systems, oil and gas production, and acid cleaning (Cox et al, 1999). This paper presents the results of preliminary testing of an EN probe in a high temperature environment typical of the lower furnace of a cyclone-fired boiler operating under staged conditions. The relationship between electrochemical responses and (1) stoichiometry and (2) local hydrogen sulfide concentration is investigated and the qualitative and quantitative usefulness of the approach for on-line risk management is considered.

Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

2009-06-30

This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and

ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

2002-12-30

ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further

Mitsubishi latest coal fired USC boiler technology (CFE Pacifico 700 MW)

Energy Technology Data Exchange (ETDEWEB)

Hashimoto, T.; Sakamoto, K. [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Power Systems; Fujitab, M. [Mitsubishi Heavy Industries, Ltd., Yokohama (Japan). Power Systems

2013-07-01

Mitsubishi Heavy Industries, Ltd. (MHI) has successfully completed commissioning work for CFE (Comision Federal de Electricidad) Pacifico 700 MW coal-fired unit in March 2010 which is the first supercritical unit in Latin America. This supercritical boiler was designed with state of the art technologies such as low NOx burners, high fineness pulverizers, advanced vertical furnace wall technology and so on. Especially the advanced vertical furnace wall technology with some improvements is a key technology to realize swift load changes such as 5% load per minute ramping rate with assuring dynamic characteristics. Recently the requirement of the high efficiency and the swift load changes for the power boilers has been increased so that even a coal-fired unit needs flexible operation characteristics for balancing variety of power sources. One of the challenges for the swift load change is to keep the furnace wall metal temperature low during the load change, which the advanced vertical furnace wall could realize. The report describes the features of the unit and commissioning result including load swing test results in details.

Co-firing straw and coal in a 150-MWe utility boiler: in situ measurements

DEFF Research Database (Denmark)

Hansen, P. F.B.; Andersen, Karin Hedebo; Wieck-Hansen, K.

1998-01-01

A 2-year demonstration program is carried out by the Danish utility I/S Midtkraft at a 150-MWe PF-boiler unit reconstructed for co-firing straw and coal. As a part of the demonstration program, a comprehensive in situ measurement campaign was conducted during the spring of 1996 in collaboration...... with the Technical University of Denmark. Six sample positions have been established between the upper part of the furnace and the economizer. The campaign included in situ sampling of deposits on water/air-cooled probes, sampling of fly ash, flue gas and gas phase alkali metal compounds, and aerosols as well...... deposition propensities and high temperature corrosion during co-combustion of straw and coal in PF-boilers. Danish full scale results from co-firing straw and coal, the test facility and test program, and the potential theoretical support from the Technical University of Denmark are presented in this paper...

Performance evaluation and optimization of fluidized bed boiler in ethanol plant using irreversibility analysis

Directory of Open Access Journals (Sweden)

Nugroho Agung Pambudi

2017-09-01

Full Text Available This research aims to evaluate the performance of a fluidized bed boiler in an ethanol production plant through exergy and irreversibility analysis. The study also includes the optimization of the pre-heater and the deaerator in order to improve the system efficiency. Operational data from the ethanol production plant was collected between 2015 and early 2016. The total exergy derived from the fuel was determined to be 7783 kJ/s, while the exergy efficiency of the system was found to be 26.19%, with 2214 kJ/s used in steam production, while 71.55% was lost to component irreversibility and waste heat from the pre-heater. The exergy efficiencies of individual components of the system such as the boiler, deaerator, and pre-heater were found to be 25.82%, 40.13%, and 2.617%, respectively, with the pre-heater having the lowest efficiency. Thus, the pre-heater has the highest potential to significantly improve the efficiency of the boiler system. The optimization of the pre-heater shows that a rise in temperature in the outlet of the pre-heater positively affects the exergy efficiency of the deaerator.

Fluidized bed combustion of refuse-derived fuel in presence of protective coal ash

Energy Technology Data Exchange (ETDEWEB)

Ferrer, Eduardo [CIRCE, Universidad de Zaragoza, Maria de Luna, 3, Zaragoza (Spain); Aho, Martti [VTT Processes, P.O. Box 1603, 40101 Jyvaeskylae (Finland); Silvennoinen, Jaani; Nurminen, Riku-Ville [Kvaerner Power, P.O.Box 109, FIN-33101 Tampere (Finland)

2005-12-15

Combustion of refuse-derived fuel (RDF) alone or together with other biomass leads to superheater fouling and corrosion in efficient power plants (with high steam values) due to vaporization and condensation of alkali chlorides. In this study, means were found to raise the portion of RDF to 40% enb without risk to boilers. This was done by co-firing RDF with coal and optimizing coal quality. Free aluminum silicate in coal captured alkalies from vaporized alkali chlorides preventing Cl condensation to superheaters. Strong fouling and corrosion were simultaneously averted. Results from 100 kW and 4 MW CFB reactors are reported. (author)

500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

1997-12-31

This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

Neural networks improve performance of coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

Radl, B.J. [Pegasus Technologies Ltd., Painesville, OH (United States)

1999-03-01

Work sponsored by the US Department of Energy through its NICE{sup 3} programme, and co-funded by industry partners First Energy Corp. (host organisation and co-funder) and Pegasus Technologies (inventor, developer and supplier), has resulted in the development of online, real-time neural networks which help coal-fired utility boilers to dynamically adjust combustion setpoints. The payoff is a system which helps reduce NOx emissions up to 60%, while improving heat rate up to 2% overall. The system has avoided or postponed large capacity expenditures while meeting environmental compliance requirements. 3 figs., 1 tab.

Comparative study of computational intelligence approaches for NOx reduction of coal-fired boiler

International Nuclear Information System (INIS)

Wei, Zhongbao; Li, Xiaolu; Xu, Lijun; Cheng, Yanting

2013-01-01

This paper focuses on NO x emission prediction and operating parameters optimization for coal-fired boilers. Support Vector Regression (SVR) model based on CGA (Conventional Genetic Algorithm) was proposed to model the relationship between the operating parameters and the concentration of NO x emission. Then CGA and two modified algorithms, the Quantum Genetic Algorithm (QGA) and SAGA (Simulated Annealing Genetic Algorithm), were employed to optimize the operating parameters of the coal-fired boiler to reduce NO x emission. The results showed that the proposed SVR model was more accurate than the widely used Artificial Neural Network (ANN) model when employed to predict the concentration of NO x emission. The mean relative error and correlation coefficient calculated by the proposed SVR model were 2.08% and 0.95, respectively. Among the three optimization algorithms implemented in this paper, the SAGA showed superiority to the other two algorithms considering the quality of solution within a given computing time. The SVR plus SAGA method was preferable to predict the concentration of NO x emission and further to optimize the operating parameters to achieve low NO x emission for coal-fired boilers. - Highlights: • The CGA based SVR model is proposed to predict the concentration of NO x emission. • The CGA based SVR model performs better than the widely used ANN model. • CGA and two modified algorithms are compared to optimize the parameters. • The SAGA is preferable for its high quality of solution and low computing time. • The SVR plus SAGA is successfully employed to optimize the operating parameters

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

2003-10-20

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

Agglomeration and reaction characteristics of various coal chars in fluidized-bed coal gasifier; Ryudoso sekitan gas ka ronai deno sekitan no gyoshu tokusei to hanno tokusei

Energy Technology Data Exchange (ETDEWEB)

Uemiya, S.; Aoki, K.; Mori, S.; Kojima, T. [Seikei University, Tokyo (Japan). Faculty of Engineering

1996-10-28

With relation to the coals delivered as common samples in the coal fundamental technology development project, an experimental study was conducted on agglomeration characteristics and reaction characteristics in the fluidized-bed coal gasifier. For the experiment, used was a fluidized bed gasifier inserted with a cone-shape dispersion plate with a nozzle in the center. After raising the temperature of the gasifier up to 773K, gasification was conducted sending to the gasifier air from the nozzle and steam from the dispersion plate. The mean particle diameter and gas concentration of chars were measured till the temperature reaches 1373K. As a result of the experiment, it was confirmed that the carbon conversion ratio increases with a decrease in coalification degree of the coal. Moreover, influence of the coal kind was markedly observed at the grid zone of the lower part of the bed, and it was clarified that the lower carbon content ratio the coal kind has, the faster the speed of CO formation and water gasification get. The agglomeration temperature of charcoal which is a product of the condensate is lower by as many as several hundred K than the point of softening, and it was considered to be necessary to study the relation with the temperature distribution in the bed. 3 refs., 3 figs., 1 tab.

Conversion of different ash content brown coal in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Osipov, P.; Chernyavskiy, N.; Ryzhkov, A.; Remenuk, A. [Ural Federal Univ., Ekaterinburg (Russian Federation). Dept. of Thermal Power Plants; Dulienko, S. [National Academy of Science of Ukraine, Kiev (Ukraine). Coal Energy Technology Inst.

2013-07-01

Available equations used to determine combustion specific rate of coal-derived cokes describe the burning of carbon particles well enough but are not accurate in case of ash-containing coke particles combustion. This study is an attempt to account for the influence of both initial ash content and its increase in the course of carbon conversion in specific rate calculations. The results of experimental study of burn-out dynamics of Volchanskiy field (North Urals) brown coal and its coke with different ash content under conditions of fluidized bed combustion at impulse-type non-gradient reactor RSC-1 and dynamic installation Pyrolysis-M are summarized. Diffusion and heterogeneous (kinetic) components of carbon combustion rate are identified separately by using diffusion and kinetics equation with correction for carbon mass fraction in particles. Burning particle overheating values and heterogeneous combustion rate constants at different temperatures are estimated.

Assessment of nitrogen oxide emission for designing boilers fired with coal dust

Energy Technology Data Exchange (ETDEWEB)

Kotler, V.R.; Gusev, L.N.; Babii, V.I.

1983-09-01

A method for forecasting emission of nitrogen oxides from steam boilers fired with coal is described. The method produces accurate results when nitrogen oxide emission from furnaces with straight-flow burners and turbulent-type burners fired with coal dusts is forecast. Oxides formed by decomposition of chemical compounds in coal (so-called 'fuel' nitrogen oxides) and nitrogen oxides formed by oxidation of molecular nitrogen by atomic oxygen (so-called 'thermal' nitrogen oxides) are evaluated. Zones in which the two types of nitrogen oxide are formed in flames are characterized. Factors which influence formation of nitrogen oxides in a furnace are evaluated: excess air, flue gas recirculation, design of a furnace and burners, movement of air and coal dust mixture in a furnace, temperature, methods for coal dust preparation, coal dust properties. Equations for forecasting emission of nitrogen oxides from furnaces are derived. Nomograms for easy calculation of emission are also given. Examples of using the method for forecasting emission of nitrogen oxides from furnaces fired with coal from the Kuzbass, the Donbass and Ehkibastuz are discussed. Comparisons of emission of nitrogen oxides calculated on the basis of the method and emission determined experimentally show that forecasting accuracy is high and errors do not exceed 10%. 5 references.

COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

Science.gov (United States)

The report provides a methodology for estimating budgetary costs associated with retrofit applications of selective catalytic reduction (SCR) technology on coal-fired boilers. SCR is a postcombustion nitrogen oxides (NOx) control technology capable of providing NOx reductions >90...

Cofiring of rice straw and coal in a coal-fired utility boiler: thermodynamic analysis

Energy Technology Data Exchange (ETDEWEB)

Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. of Mechanical Engineering], Emails: miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia, Capivari de Baixo, SC (Brazil)], E-mail: marcelob@tractebelenergia.com.br

2010-07-01

Cofiring combustion of biomass and coal is a near-term, low cost alternative for reduction fossil greenhouse gas emissions in coal fired power plants. Recent reviews identified over 288 applications in over 16 countries with promising results for different coal and biomass combinations. In Brazil, there is no previous experience of cofiring biomass and coal, resulting in new challenges to fuel handling and boiler operation. A first experience is now proposed into an existing coal power plant, using rice straw as biomass fuel. A thermodynamic model was developed in order to predict operating and emissions data, which should be used in cofiring system design. For 10% of biomass input, the total CO{sub 2} emission is expected to slightly increase. However, considering only the coal CO{sub 2} emission, it is expected to decrease in about 10%. Also, the corresponding SO{sub 2} emission decreases in about 8%. (author)

Cogeneration with natural gas fired internal combustion engines: Italian utility's 10 years operating experience

International Nuclear Information System (INIS)

Montermini, G.P.

1992-01-01

This paper describes the experience that AGAC, an Italian gas and water utility, has acquired in the operation of a 116 Km long district heating network serving about 40,000 inhabitants. The network is powered by a mix of methane fuelled Otto and diesel cycle engines, coal fired fluidized bed boilers, and methane fired boilers producing annually about 153,000 kW of thermal energy, 2,300 kW of cooling energy, and 28.8 million kWh of electric power. This paper reports on the performance of this system in terms of production and sales trends, equipment efficiency and compatibility with new European Communities air pollution standards

Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

International Nuclear Information System (INIS)

Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

1996-09-01

This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO x emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO x removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1998-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Bed mixing dryer for high moisture content fuels

Energy Technology Data Exchange (ETDEWEB)

Hulkkonen, S.; Heinonen, O. [Imatran Voima Oy, Vantaa (Finland)

1997-12-31

Bed mixing dryer is a new type of fuel drying technology for fluidized bed combustion. The idea is to extract hot bed material from the fluidized bed and use it as a heat source for drying the fuel. Drying occurs at steam atmosphere which makes it possible to recover the latent heat of evaporation to process. This improves the thermal efficiency of the power plant process considerably, especially in combined heat and power applications. Imatran Voima Oy (IVO) has developed the Bed Mixing Dryer technology since early 1990s. The first pilot plant was built in 1994 to IVO`s Kuusamo peat and wood fired power plant. The capacity of the plant is 6 MW{sub e} and 20 MW of district heat. In Kuusamo the dryer is connected to a bubbling fluidized bed. Since it`s commissioning the dryer has been used successfully for about 3000 hours during the heating season in wintertime. The second application of the technology will be a demonstration project in Oerebro (S). IVO Power Engineering Ltd will supply in 1997 a dryer to Oerebro Energi`s peat, wood and coal fired CHP plant equipped with circulating fluidized bed boiler. The fuel to be dried is sawdust with fuel input of about 60 MW. In Kuusamo the dryer produces 3 MW of additional district heat and in Oerebro 6 MW. The fuels in Kuusamo are peat, saw dust and bark. In addition to the municipal heat production this type of drying technology has its benefits in pulp and paper industry processes. Disposal of paper mill sludges is becoming more difficult and costly which has resulted in need of alternative treatment. Drying of the sludge before combustion in a boiler for power production is an attractive option. At the moment IVO is carrying out several studies to apply the Bed Mixing Dryer in pulp and paper industry processes. Economy of drying the sludge looks promising

Analysis and study on the performance variation of SCR DeNOx catalyst of Coal-Fired Boilers

International Nuclear Information System (INIS)

Jianxing, Ren; Fangqin, Li; Jiang, Wu; Qingrong, Liu; Yongwen, Yang; Zhongzhu, Qiu

2010-01-01

Nitrogen oxides (NO x ) are one kind of harmful substances from the burning process of fossil fuel and air at high temperature. NO x emissions cause serious pollution on atmospheric environment. In this paper, coal-fired utility boilers were chosen as the object, NO x formation mechanism and control were studied, and SCR deNO x technology was used to control NO x emissions from coal-fired boilers. Analyzed the relationship between deNO x efficiency and characteristics of SCR DeNO x catalyst. Through analysis, affecting SCR DeNO x catalyst failure factors, change law of catalytic properties and technical measures to extend the service life of the catalyst were gotten. (author)

Fluidization quality analyzer for fluidized beds

Science.gov (United States)

Daw, C.S.; Hawk, J.A.

1995-07-25

A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

Energy Technology Data Exchange (ETDEWEB)

Wei-Ping Pan; Andy Wu; John T. Riley

2005-04-30

This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

Thermal–hydraulic calculation and analysis of a 600 MW supercritical circulating fluidized bed boiler with annular furnace

International Nuclear Information System (INIS)

Wang, Long; Yang, Dong; Shen, Zhi; Mao, Kaiyuan; Long, Jun

2016-01-01

Highlights: • Non-linear model of supercritical CFB boiler with annular furnace is developed. • Many empirical correlations are used to solve the model. • The thermal–hydraulic characteristics of boiler are analyzed. • The results show that the design of the annular furnace is reasonable. - Abstract: The development of supercritical Circulating Fluidized Bed (CFB) boiler has great economic and environmental value. An entirely new annular furnace structure with outer and inner ring sidewalls for supercritical CFB boiler has been put forward by Institute of Engineering Thermophysics (IET), Chinese Academy of Sciences and Dongfang Boiler Group Co., Ltd. (DBC). Its outer and inner ring furnace structure makes more water walls arranged and reduces furnace height availably. In addition, compared with other additional evaporating heating surface structures such as mid-partition and water-cooled panels, the integrative structure can effectively avoid the bed-inventory overturn and improve the penetrability of secondary air. The conditions of the 600 MW supercritical CFB boiler including capability, pressure and mass flux are harsh. In order to insure the safety of boiler operation, it is very necessary to analyze the thermal–hydraulic characteristics of water-wall system. The water-wall system with complicated pipe arrangement is regarded as a network consisting of series-parallel circuits, pressure nodes and linking circuits, which represent vertical water-wall tubes, different headers and linking tubes, respectively. Based on the mass, momentum and energy conservation, a mathematical model is built, which consists of some simultaneous nonlinear equations. The mass flux in circuits, pressure drop between headers, outer vapor temperature of water-wall system and metal temperature data of tubes at the boiler maximum continuous rating (BMCR), 75% BMCR and 30% BMCR loads are obtained by solving the mathematical model. The results show that the vertical water

Energy, environmental and operation aspects of a SRF-fired fluidized bed waste-to-energy plant.

Science.gov (United States)

De Gisi, Sabino; Chiarelli, Agnese; Tagliente, Luca; Notarnicola, Michele

2018-03-01

A methodology based on the ISO 14031:2013 guideline has been developed and applied to a full-scale fluidized bed waste to energy plant (WtE) burning solid recovered fuel (SRF). With reference to 3years of operation, the data on energy and environmental performance, on raw materials consumptions such as sand and diesel fuel, accidental reasons of plant shutdown, have been acquired and analyzed. The obtained results have allowed to quantify the energy and environmental performance of the WtE plant under investigation by varying the amount and mixings of the inlet waste, available in form of thickened and fluff (similar to coriander) SRF. In terms of the energy performance, the fluidized bed technology applied to the SRF was able to guarantee an adequate production of electricity (satisfying the market demands), showing a relative flexibility with respect to the inlet waste. In terms of net energy production efficiency, the plant showed values in the range of 13.8-14.9% in line with similar installations. In terms of the environmental performance, the adoption of a cleaning system based on SNCR (Selective Non Catalitic Reduction)+semi-dry scrubbing+Fabric filter generated emissions usually well below the limits set by the EU Directive 2000/76/EC as well as the Italian Law 46/2014 (more restrictive) with reference to all the key parameters. In terms of the plant shutdown, the majority of problems focused on the combustion chamber and boiler due to the erosion of the refractory material of the furnace as well as to the breaking of the superheaters of the boiler. In contrast, the mechanical and electrical causes, along with those related to the control and instrumentation system, were of secondary importance. The sand bed de-fluidization was also among the leading causes of a frequent plant shutdown. In particular, results showed how although the SRF presents standard characteristics, the use of different mixtures may affect the number of plant shutdowns. The full

Biomass Cofiring in Coal-Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

2004-06-01

Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

Polycyclic aromatic hydrocarbons and organic matter associated to particulate matter emitted from atmospheric fluidized bed coal combustion

International Nuclear Information System (INIS)

Mastral, A.M.; Callen, M.S.; Garcia, T.

1999-01-01

The polycyclic aromatic hydrocarbons (PAH) and the organic matter (OM) content associated with particulate matter (PM) emissions from atmospheric fluidized bed coal combustion have been studied. The two main aims of the work have been (a) to study OM and PAH emissions as a function of the coal fluidized bed combustion (FBC) variables in solid phase and (b) to check if there is any correlation between OM and PAH contained in the PM. The combustion was carried out in a laboratory scale plant at different combustion conditions: temperature, percentage of oxygen excess, and total air flow. PAH associated on the particulate matter have been analyzed by fluorescence spectroscopy in the synchronous mode (FS) after PM extraction by sonication with dimethylformamide (DMF). It can be concluded that there is not a direct relationship between the OM content and the PAH supported in the PM emitted. In addition, neither PM or OM show dependence between themselves

Optimized scheme in coal-fired boiler combustion based on information entropy and modified K-prototypes algorithm

Science.gov (United States)

Gu, Hui; Zhu, Hongxia; Cui, Yanfeng; Si, Fengqi; Xue, Rui; Xi, Han; Zhang, Jiayu

2018-06-01

An integrated combustion optimization scheme is proposed for the combined considering the restriction in coal-fired boiler combustion efficiency and outlet NOx emissions. Continuous attribute discretization and reduction techniques are handled as optimization preparation by E-Cluster and C_RED methods, in which the segmentation numbers don't need to be provided in advance and can be continuously adapted with data characters. In order to obtain results of multi-objections with clustering method for mixed data, a modified K-prototypes algorithm is then proposed. This algorithm can be divided into two stages as K-prototypes algorithm for clustering number self-adaptation and clustering for multi-objective optimization, respectively. Field tests were carried out at a 660 MW coal-fired boiler to provide real data as a case study for controllable attribute discretization and reduction in boiler system and obtaining optimization parameters considering [ maxηb, minyNOx ] multi-objective rule.

Trace element partitioning in ashes from boilers firing pure wood or mixtures of solid waste with respect to fuel composition, chlorine content and temperature

Energy Technology Data Exchange (ETDEWEB)

Saqib, Naeem, E-mail: naeem.saqib@oru.se; Bäckström, Mattias, E-mail: mattias.backstrom@oru.se

2014-12-15

Highlights: • Different solids waste incineration is discussed in grate fired and fluidized bed boilers. • We explained waste composition, temperature and chlorine effects on metal partitioning. • Excessive chlorine content can change oxide to chloride equilibrium partitioning the trace elements in fly ash. • Volatility increases with temperature due to increase in vapor pressure of metals and compounds. • In Fluidized bed boiler, most metals find themselves in fly ash, especially for wood incineration. - Abstract: Trace element partitioning in solid waste (household waste, industrial waste, waste wood chips and waste mixtures) incineration residues was investigated. Samples of fly ash and bottom ash were collected from six incineration facilities across Sweden including two grate fired and four fluidized bed incinerators, to have a variation in the input fuel composition (from pure biofuel to mixture of waste) and different temperature boiler conditions. As trace element concentrations in the input waste at the same facilities have already been analyzed, the present study focuses on the concentration of trace elements in the waste fuel, their distribution in the incineration residues with respect to chlorine content of waste and combustion temperature. Results indicate that Zn, Cu and Pb are dominating trace elements in the waste fuel. Highly volatile elements mercury and cadmium are mainly found in fly ash in all cases; 2/3 of lead also end up in fly ash while Zn, As and Sb show a large variation in distribution with most of them residing in the fly ash. Lithophilic elements such as copper and chromium are mainly found in bottom ash from grate fired facilities while partition mostly into fly ash from fluidized bed incinerators, especially for plants fuelled by waste wood or ordinary wood chips. There is no specific correlation between input concentration of an element in the waste fuel and fraction partitioned to fly ash. Temperature and chlorine

Investigation of heat transfer in bed and freeboard of fluidized bed combustors

International Nuclear Information System (INIS)

Mitor, V.V.; Matsnev, V.V.; Sorokin, A.P.

1986-01-01

Experimental results for heat transfer between immersed bundles of bare tubes and fluidized beds are reported. The experimental results are obtained on industrial boilers with a bed area from 2,5 to 4 m/sup 2/ under conditions of long term operation. The bed temperature range has been 1073 0 K-1233 0 K, gas velocity between 1,8-4,5 m/s, mean particle size from 1,5 mm to 6,0 mm, freeboard furnace height of 2,3 and 5 m. The obtained data are compared with experimental results from literature

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Directory of Open Access Journals (Sweden)

Żymełka Piotr

2017-12-01

Full Text Available Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS data.

Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

Science.gov (United States)

Żymełka, Piotr; Nabagło, Daniel; Janda, Tomasz; Madejski, Paweł

2017-12-01

Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA) nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS) data.

Experience in a 6.2 MW{sub e} pressurized fluidized bed gasifier with high ash Indian coals

Energy Technology Data Exchange (ETDEWEB)

Viswanathan, G.; Rajasekaran, A.; Periyakaruppan, V.; Krishnamoorthy, S. [Bharat Heavy Electricals Ltd., Tiruchirappalli (India)

2006-07-01

Bharat Heavy Electrical Limited has installed a 165 tons/day air-blown pressurized fluidized bed gasifier (PFBG) as an add-on to their 6.2 MW IGCC demonstration plant and has operated it for more than 4000 hours. Improvements in the gasifier refractory lining, ash extraction and cooling devices, air distribution and temperature measuring devices were incorporated to improve the reliability and performance. Coal with 30-42% ash and high calorific value in the range of 15-20 MJ/kg was used during these operations with crushed coal of 1-4 mm as well as -6 mm coal with fines. Tests were conducted at gasifier pressure of 0.3-1.0 MPa, fluidized bed temperature of 980-1050{sup o}C and at various fluidized velocities and air to steam ratios. Once through carbon conversion efficiency of 90%, cold gas efficiency of 69% and dry gas calorific value of 4.4-4.6 MJ/Nm{sup 3} were obtained. About 15% char in fly ash (with 40% ash coal) was established by TGA. Seal pot system was added for recyling fly ash from the first cyclone to enhance carbon conversion, other parameters and to reduce the char in fly ash to acceptable level. Trends and correlations were established for constituents of gas, carbon conversion efficiency, cold gas efficiency, calorific value of gas and gas yield. BHEL is currently working with a partner to install a 125 MW IGCC plant. The paper elaborates the schematic and constructional details of the PFBG, operating experience and performance. 3 refs., 9 figs.

Fast fluid bed coal gasification for conversion of existing oil-fired boilers - an investigation of conditions precedent for commercial realization

Energy Technology Data Exchange (ETDEWEB)

1969-06-01

The syndicate Nordisk Fluidbaeddfoergasning which is made up of the following Scandinavian companies. A. Ahlstroem o/y Burmeister and Wain AB, Svenska Maskinverken AB and Svenska Cellulosa AB has been working with the development of a gas generator which makes it possible for the oil-fired boilers to use coal. The report describes a pre-project and presents the calculation of costs and the estimation of the market potential. The following appraisements have been made: (i) a commercially functioning plant can be erected (ii) the energy cost can be lower than the corresponding cost of conversion to coal powder fuel or competing gasifiers, and (iii) the size of the market is sufficiently large.

On partial fluidization in rotating fluidized beds

International Nuclear Information System (INIS)

Kao, J.; Pfeffer, R.; Tardos, G.I.

1987-01-01

In a rotating fluidized bed, unlike in a conventional fluidized bed, the granules are fluidized layer by layer from the (inner) free surface outward at increasing radius as the gas velocity is increased. This is a very significant and interesting phenomenon and is extremely important in the design of these fluidized beds. The phenomenon was first suggested in a theoretical analysis and recently verified experimentally in the authors' laboratory. However, in the first paper, the equations presented are too cumbersome and the influence of bed thickness is not clearly stated. In this note the authors present simplified equations, based on that paper, for the pressure drop and the minimum fluidizing velocities in a rotating fluidized bed. Experimental data are also shown and compared with the theoretical model, and the effect of bed thickness is shown. Furthermore, an explanation for the observation of a maximum in the pressure drop vs. velocity curve instead of the plateau derived by Chen is proposed

Economic evaluation of a coal fired boiler

International Nuclear Information System (INIS)

Briem, J.J.

1983-01-01

This paper provides basic information on boiler economics which will assist steam users in analyzing the feasibility of using coal to generate steam - in either new or existing facilities. The information presented covers boilers ranging in size from 10,000 to 100,000 pounds per hour steaming capacity

Study of immersed heat exchange surface for high efficiency heat recovery from wire rim tires in a fluidized bed boiler; Hai tire nado kara no kokoritsu netsukaishuyo ryudosho boiler no sonai dennetsukan no kenkyu

Energy Technology Data Exchange (ETDEWEB)

Oshita, T; Nagato, S; Miyoshi, N; Hosoda, S [Ebara Corp., Tokyo (Japan)

1996-07-10

In an ICFB boiler, the fluidized bed is separated by a partition into the main combustion and the heat recovery chambers. The flows in these chambers are generated by using silica sand as the fluidizing medium. To determine the overall heat transfer coefficient (HTC) of the boiler`s panel type immersed heat transfer tulles, combustion tests were performed with wire rim tires. The overall HTC of a panel tube array was lower than that of a zigzag tube arrangement. In practice, the heat absorbed by the fins makes the coefficients of either type of tube array almost identical. The air flow rate in the circulating bed at the loot Tom of the heat recovery chamber can be changed to control the overall HTC to a value virtually identical with that of a zigzag tube array. The combustion of wire rim tires leads to a buildup of wires in the zigzag array hampering the transfer of heat. Yet, the panel type array showed no buildup so that it was possible to maintain steady operation with this type of tube arrangement. 8 refs., 10 figs., 2 tabs.

Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

Directory of Open Access Journals (Sweden)

Victor H. Rangel-Hernandez

2016-08-01

Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

Co-firing of biomass and other wastes in fluidised bed systems

Energy Technology Data Exchange (ETDEWEB)

Gulyurtlu, I.; Lopes, H.; Boavida, D.; Abelha, P. [INETI/DEECA, Lisboa (Portugal); Werther, J.; Hartge, E.-U.; Wischnewski, R. [TU Hamburg-Harburg (Georgia); Leckner, B.; Amand, L.-E.; Davidsson, K. [Chalmers Univ. of Technology (Sweden); Salatino, P.; Chirone, R.; Scala, F.; Urciuolo, M. [Dipartimento di Ingegneria Chimica, Universita di Napoli Frederico II and Istituto di Ricerche sulla Combustione (Italy); Oliveira, J.F.; Lapa, N.

2006-07-01

A project on co-firing in large-scale power plants burning coal is currently funded by the European Commission. It is called COPOWER. The project involves 10 organisations from 6 countries. The project involves combustion studies over the full spectrum of equipment size, ranging from small laboratory-scale reactors and pilot plants, to investigate fundamentals and operating parameters, to proving trials on a commercial power plant in Duisburg. The power plant uses a circulating fluidized bed boiler. The results to be obtained are to be compared as function of scale-up. There are two different coals, 3 types of biomass and 2 kinds of waste materials are to be used for blending with coal for co-firing tests. The baseline values are obtained during a campaign of one month at the power station and the results are used for comparison with those to be obtained in other units of various sizes. Future tests will be implemented with the objective to achieve improvement on baseline values. The fuels to be used are already characterized. There are ongoing studies to determine reactivities of fuels and chars produced from the fuels. Reactivities are determined not only for individual fuels but also for blends to be used. Presently pilot-scale combustion tests are also undertaken to study the effect of blending coal with different types of biomass and waste materials. The potential for synergy to improve combustion is investigated. Simultaneously, studies to verify the availability of biomass and waste materials in Portugal, Turkey and Italy have been undertaken. Techno-economic barriers for the future use of biomass and other waste materials are identified. The potential of using these materials in coal fired power stations has been assessed. The conclusions will also be reported.

In Developping a Bench-Scale Circulating Fluidized Bed Combustor to Burn High Ash Brazilian Coal-Dolomites Mixtures

Science.gov (United States)

Ramírez Behainne, Jhon Jairo; Hory, Rogério Ishikawa; Goldstein, Leonardo; Bernárdez Pécora, Araí Augusta

This work considers some of the questions in burning high ash Brazilian coal-dolomite mixtures in a bench-scale circulating fluidized bed combustor (CFBC). Experimental tests were performed with the CE4500 coal from Santa Catarina State, in southern Brazil, with a Sauter mean diameter d p =43 μm. The coal particles were mixed with dolomite particles of d p = 111 μm and this fuel mixture was fed into the circulating fluidized reactor, previously loaded with quartz sand particles of d p =353 μm. This inert material was previously heated by the combustion of liquefied petroleum gas up to the ignition temperature of the fuel mixture. The CFBC unit has a 100mm internal diameter riser, 4.0m high, as well as a 62.8mm internal diameter downcomer. The loop has a cyclone, a sampling valve to collect particles and a 62.8mm internal diameter L-valve to recirculate the particles in the loop. A screw feeder with a rotation control system was used to feed the fuel mixture to the reactor. The operational conditions were monitored by pressure taps and thermocouples installed along the loop. A data acquisition system showed the main operational conditions to control. Experimental tests performed put in evidence the problems found during bed operation, with special attention to the solids feed device, to the L-valve operation, to particle size, solids inventory, fluidized gas velocity, fuel mixture and recirculated solids feeding positions.

Modern fluidized bed combustion in Ostrava-Karvina cogeneration plants

Energy Technology Data Exchange (ETDEWEB)

Mazac, V. [Energoprojekt Praha, Ostrava (Czechoslovakia); Novacek, A. [Moravskoslezske teplamy, Ostrava (Czechoslovakia); Volny, J. [Templamy Karvina (Czechoslovakia)

1995-12-01

The contemporary situation of our environment claims the sensitive approach to solving effective conversion of energy. Limited supplies of noble fuels and their prices evoke the need to use new combustion technologies of accessible fuels in given region without negative ecological influences. Energoproject participates in the preparation of the two projects in Ostrava-Karvin{acute a} black coal field in Czech Republic. The most effective usage of fuel energy is the combined of electricity and heat. If this physical principle is supported by a pressurized fluidized bed combustion (PFBC) one obtains a high electricity/heat ratio integrated steam-gas cycle on the basis of solid fuel. Cogeneration plant Toebovice is the dominant source (600 MW{sub th}) of Ostrava district heating system (1100 MW{sub th}). The high utilization of the installed output and utilization of the clean, compact and efficient of the PFBC technology is the principal but not the single reason for the selection of the Toebovice power plant as the first cogeneration plant for installation of the PFBC in Czech Republic. The boiler will burn black coal from the neighboring coal basin.

Low cost combustion tuning and fuel nozzles modification to reduce NOx emission in large coal-fired boilers

Energy Technology Data Exchange (ETDEWEB)

B. Chudnovsky; L. Levin; A. Talanker; E. Bar-Ziv; A. Vikhansky; A.F. Sarofim [Israel Electric Corporation (IEC), Haifa (Israel)

2003-07-01

This work focuses on low-cost combustion tuning to reduce NOx emission in coal-fired tangential boilers, testing the furnace in various operation modes. We have also experimented different coal nozzle types. The measurements were accompanied by computer simulations of the combustion process. We also used an on-line supervision system. The data obtained from 575 MW boilers show that with tuning and modified nozzles NOx was considerably reduced. The emission of NOx was reduced from 1200 to 570 mg/dNm{sup 3} at 6% O{sub 2} for South African coal at full load. At partial load NOx emission dropped from 1400 to 750-850 mg/dNm{sup 3} at 6% O{sub 2}. High volatile coal firing led to additional NOx reduction. A series of tests were performed with Colombian and Indonesian coals as well, dropping NOx emission to 400-450 mg/dNm{sup 3} at6% O{sub 2} at full load. Sootblowing optimization using the supervision system enabled us to further reduce NOx emission by approximately 10%. The boiler and unit performance was not influenced by any of the techniques used for NOx reduction. In such a manner, the results presented in this work clearly show that technological methods for reduction NOx are available and capable of obtaining the required NOx emission. We believe that the conclusions of the present study are general and may be applied to other utility boilers as well. 13 refs., 12 figs., 7 tabs.

Numerical simulation of a biomass fired grate boiler

DEFF Research Database (Denmark)

Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

2006-01-01

Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on....... For a grate boiler, the modeling the interaction of the fuel bed and the gas phase above the bed is also essential. Much effort can be found in literature on developing bed models whose results are introduced into CFD simulations of freeboard as inlet conditions. This paper presents a CFD analysis...... of the largest biomass-fired grate boiler in Denmark. The focus of this paper is to study how significantly an accurate bed model can affect overall CFD results, i.e., how necessarily it is to develop an accurate bed model in terms of the reliability of CFD results. The ultimate purpose of the study is to obtain...

Status of Westinghouse coal-fueled combustion turbine programs

International Nuclear Information System (INIS)

Scalzo, A.J.; Amos, D.J.; Bannister, R.L.; Garland, R.V.

1992-01-01

Developing clean, efficient, cost effective coal utilization technologies for future power generation is an essential part of our National Energy Strategy. Westinghouse is actively developing power plants utilizing advanced gasification, atmospheric fluidized beds (AFB), pressurized fluidized beds (PFB), and direct firing technology through programs sponsored by the U.S. Dept. of Energy (DOE). The DOE Office of Fossil Energy is sponsoring the Direct Coal-Fired Turbine program. This paper presents the status of current and potential Westinghouse Power Generation Business Unit advanced coal-fueled power generation programs as well as commercial plans

Survey report of FY 1997 on the environmentally acceptable coal utilization system feasibility survey. Dispatch of engineers; 1997 nendo chosa hokokusho. Kankyo chowagata sekitan riyo system kanosei chosa (senmonka haken)

Energy Technology Data Exchange (ETDEWEB)

NONE

1998-03-01

The purpose of this survey is to improve the coal utilization technology and to contribute to the environmental protection. Through long-term dispatch of experts for the coal utilization technology, coal utilization facilities are surveyed at the sites, advises for coal utilization technology and environmental protection technology are given, and useful information for the cooperation with the partner country are exchanged. In this fiscal year, experts were dispatched to Thailand in addition to China, to conduct cooperative surveys, technical exchanges and seminars with both countries. Experts for desulfurization technology, circulating fluidized bed boilers, effective coal ash utilization technology, and coal preparation technology were dispatched to various places in China. Among various model projects conducted in China, examples of model projects for simplified desulfurizer introduction, circulating fluidized bed boiler introduction, and briquette production facility introduction were presented at seminars held at two cities in China. Experts for briquette production technology and circulating fluidized bed boiler technology were dispatched to Thailand, to conduct cooperative surveys and technical exchanges. 22 figs., 9 tabs.

The Bulgarian coal and the fluid bed technology

International Nuclear Information System (INIS)

Konstantinov, M.; Georgiev, J.; Lebedov, K.; Petrov, N.

2000-01-01

Because of low-quality of the most of Bulgarian coal and more rigorous ecological restrictions for decreasing of greenhouse gases the fluidized bed technology is the most appropriate combustion technology. A study with a pilot plant aiming to establish the values of technological parameters in view to maintain stable process of fluidized bed combustion at the specific burning characteristics of the Bulgarian coal was carried out. Coal of different quality and particle size production of 'Marbas' LTD mines were used. Series of experiments with batches of strictly determined content were carried out at minimal, average and maximal load. The technological factors as: layer's aerodynamics, layer's height, fuel's quantity and quantity of inert material were changed at each batch. The ecological factors were optimized considering coal's quality, plant's parameters, limestone's dosing and layer's aerodynamics. A regressive model for optimization of technological and ecological factors was created. An average coefficient of performance was achieved, resp. 82.27 % at combustion of coal from mines 'Maritsa-West' and 90 % from mine 'Lev'. A coefficient of sulfur oxides' capture 70 % was obtained at coal with sulfur content 3.1-3.9 %. In conclusion the fluidized bed technology is very suitable for combustion's characteristics of the Bulgarian coal

DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A TANGENTIALLY COAL-FIRED UTILITY BOILER (YORKTOWN LIMB DEMONSTRATION)

Science.gov (United States)

The report summarizes activities conducted and results achieved in an EPA-sponsored program to demonstrate Limestone Injection Multistage Burner (LIMB) technology on a tangentially fired coal-burning utility boiler, Virginia Power's 180-MWe Yorktown Unit No. 2. his successfully d...

Thermodynamic analysis and conceptual design for partial coal gasification air preheating coal-fired combined cycle

Science.gov (United States)

Xu, Yue; Wu, Yining; Deng, Shimin; Wei, Shirang

2004-02-01

The partial coal gasification air pre-heating coal-fired combined cycle (PGACC) is a cleaning coal power system, which integrates the coal gasification technology, circulating fluidized bed technology, and combined cycle technology. It has high efficiency and simple construction, and is a new selection of the cleaning coal power systems. A thermodynamic analysis of the PGACC is carried out. The effects of coal gasifying rate, pre-heating air temperature, and coal gas temperature on the performances of the power system are studied. In order to repower the power plant rated 100 MW by using the PGACC, a conceptual design is suggested. The computational results show that the PGACC is feasible for modernizing the old steam power plants and building the new cleaning power plants.

Factors affecting the amounts of emissions arising from fluidized bed combustion of solid fuels

International Nuclear Information System (INIS)

Horbaj, P.

1996-01-01

The factors affecting the amounts of nitrogen oxides (NO x ) and sulfur oxides (SO x , i.e. SO 2 + SO 3 ) formed during fluidized bed combustion of fossil fuels are analyzed using both theoretical concepts and experimental data. The factors treated include temperature, excess air, fuel parameters, pressure, degree of combustion gas recycling, combustion distribution along the combustion chamber height, and sulfur trapping processes for NO x , and the Ca/S ratio, fluidized layer height and fluidization rate, granulometry and absorbent type, fluidized layer temperature, and pressure during combustion for SO x . It is concluded that fluidized bed boilers are promising power generating facilities, mitigating the environmental burden arising from fossil fuel combustion. (P.A.). 12 figs., 9 refs

Separation of harmful impurities from refuse derived fuels (RDF) by a fluidized bed.

Science.gov (United States)

Krüger, B; Mrotzek, A; Wirtz, S

2014-02-01

In firing systems of cement production plants and coal-fired power plants, regular fossil fuels are increasingly substituted by alternative fuels. Rising energy prices and ambitious CO2-reduction goals promote the use of alternative fuels as a significant contribution to efficient energy recovery. One possibility to protect energy resources are refuse-derived fuels (RDF), which are produced during the treatment of municipal solid, commercial and industrial waste. The waste fractions suitable for RDF have a high calorific value and are often not suitable for material recycling. With current treatment processes, RDF still contains components which impede the utilization in firing systems or limit the degree of substitution. The content of these undesired components may amount to 4 wt%. These, in most cases incombustible particles which consist of mineral, ceramic and metallic materials can cause damages in the conveying systems (e. g. rotary feeder) or result in contaminations of the products (e. g. cement, chalk). Up-to-date separation processes (sieve machine, magnet separator or air classifier) have individual weaknesses that could hamper a secure separation of these particles. This article describes a new technology for the separation of impurities from refuse derived fuels based on a rotating fluidized bed. In this concept a rotating motion of the particle bed is obtained by the tangential injection of the fluidization gas in a static geometry. The RDF-particles experience a centrifugal force which fluidized the bed radially. The technical principle allows tearing up of particle clusters to single particles. Radially inwards the vertical velocity is much lower thus particles of every description can fall down there. For the subsequent separation of the particles by form and density an additionally cone shaped plate was installed in the centre. Impurities have a higher density and a compact form compared to combustible particles and can be separated with a high

Assessment of the economics of basic natural gas cofiring in coal-fired stoker boilers. Topical report, June 1991-June 1992

International Nuclear Information System (INIS)

Bluestein, J.

1992-06-01

The report analyzes the possible benefits of basic gas cofiring in coal-fired stoker boilers. It presents data on the population of stoker boilers, the potential benefits of basic cofiring in stoker boilers and their value to the boiler operator. In particular, it quantifies the economic value of environmental and operational benefits known or thought to arise from cofiring

Performance of double source boiler with coal-fired and solar power tower heat for supercritical power generating unit

International Nuclear Information System (INIS)

Zhang, Maolong; Du, Xiaoze; Pang, Liping; Xu, Chao; Yang, Lijun

2016-01-01

An approach of high-efficiency utilization of solar energy was proposed, by which the high concentrated heat received by the solar tower was integrated to the supercritical coal-fired boiler. Two schemes that solar energy was used to heat superheat steam or subcooled feed water were presented. The thermodynamic and heat transfer models were established. For a practical 660 MW supercritical power generating unit, the standard coal consumption of power generation could be decreased by more than 17 g/kWh by such double source boiler. The drawbacks of both schemes were found and then were amended by adding a flue gas bypass to the boiler. It also can be concluded that the maximum solar contribution of two schemes for the gross power generation are 6.11% and 4.90%, respectively. The solar power efficiency of the re-modified designs were demonstrated be superior to that of PS10. In terms of turbine efficiency, the comparisons with Solar Two plant having similar initial temperature found that the efficiency of Scheme I was 5.25% higher than that of Solar Two while the advantage of Scheme II was existing either. Additionally, in two schemes with flue bypass when the medium was extracted, the thermal efficiency of boiler could be improved as well. - Highlights: • High concentrated solar tower heat is integrated to the supercritical coal-fired boiler. • The double source boiler can use solar energy to heat superheat steam or subcooled feed water. • Power generating coal consumption can be reduced by more than 17 g/kWh by the double source boiler. • The solar contribution of double source boiler for the gross power generation can be as high as 6.11%.

Oxy-fuel combustion on circulating fluidized bed. Chapter 5

Energy Technology Data Exchange (ETDEWEB)

Anthony, E.J. [Canmet, Natural Resources Canada (Canada); Hack, H. [Foster Wheeler North America Corporation (United States)

2011-07-01

This paper explores the developments and field tests carried out with oxy-fuel fluidized bed combustion. This method has the advantage over the other options of emitting a pure stream of CO2 which thus does not need to be concentrated to be liquefied, transported and stored. In addition, pilot scale tests have shown that oxy-fired circulating fluidized bed combustion (CFBC) results in low emission and fuel flexibility. This paper highlighted that oxy-fired CFBC might be a good option for CCS but tests performed so far have been on a small scale. To confirm the promising results of pilot tests, demonstration projects are underway and are presented herein.

Prospects for the development of coal-steam plants in Russia

Science.gov (United States)

Tumanovskii, A. G.

2017-06-01

Evaluation of the technical state of the modern coal-fired power plants and quality of coal consumed by Russian thermal power plants (TPP) is provided. Measures aimed at improving the economic and environmental performance of operating 150-800 MW coal power units are considered. Ways of efficient use of technical methods of NO x control and electrostatic precipitators' upgrade for improving the efficiency of ash trapping are summarized. Examples of turbine and boiler equipment efficiency upgrading through its deep modernization are presented. The necessity of the development and introduction of new technologies in the coal-fired power industry is shown. Basic technical requirements for a 660-800 MW power unit with the steam conditions of 28 MPa, 600/600°C are listed. Design solutions taking into account features of Russian coal combustion are considered. A field of application of circulating fluidized bed (CFB) boilers and their effectiveness are indicated. The results of development of a new generation coal-fired TPP, including a steam turbine with an increased efficiency of the compartments and disengaging clutch, an elevated steam conditions boiler, and a highly efficient NO x /SO2 and ash particles emission control system are provided. In this case, the resulting ash and slag are not to be sent to the ash dumps and are to be used to a maximum advantage. Technical solutions to improve the efficiency of coal gasification combined cycle plants (CCP) are considered. A trial plant based on a 16 MW gas turbine plant (GTP) and an air-blown gasifier is designed as a prototype of a high-power CCP. The necessity of a state-supported technical reequipment and development program of operating coal-fired power units, as well as putting into production of new generation coal-fired power plants, is noted.

Method of burning sulfur-containing fuels in a fluidized bed boiler

Science.gov (United States)

Jones, Brian C.

1982-01-01

A method of burning a sulfur-containing fuel in a fluidized bed of sulfur oxide sorbent wherein the overall utilization of sulfur oxide sorbent is increased by comminuting the bed drain solids to a smaller average particle size, preferably on the order of 50 microns, and reinjecting the comminuted bed drain solids into the bed. In comminuting the bed drain solids, particles of spent sulfur sorbent contained therein are fractured thereby exposing unreacted sorbent surface. Upon reinjecting the comminuted bed drain solids into the bed, the newly-exposed unreacted sorbent surface is available for sulfur oxide sorption, thereby increasing overall sorbent utilization.

Installations of SNCR on bark-fired boilers

International Nuclear Information System (INIS)

Hjalmarsson, A.K.; Hedin, K.; Andersson, Lars

1997-01-01

Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NO x reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO 2 /MJ fuel input and the NO x reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

Apparatus for controlling fluidized beds

Science.gov (United States)

Rehmat, A.G.; Patel, J.G.

1987-05-12

An apparatus and process are disclosed for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance. 2 figs.

[Hazard evaluation modeling of particulate matters emitted by coal-fired boilers and case analysis].

Science.gov (United States)

Shi, Yan-Ting; Du, Qian; Gao, Jian-Min; Bian, Xin; Wang, Zhi-Pu; Dong, He-Ming; Han, Qiang; Cao, Yang

2014-02-01

In order to evaluate the hazard of PM2.5 emitted by various boilers, in this paper, segmentation of particulate matters with sizes of below 2. 5 microm was performed based on their formation mechanisms and hazard level to human beings and environment. Meanwhile, taking into account the mass concentration, number concentration, enrichment factor of Hg, and content of Hg element in different coal ashes, a comprehensive model aimed at evaluating hazard of PM2.5 emitted by coal-fired boilers was established in this paper. Finally, through utilizing filed experimental data of previous literatures, a case analysis of the evaluation model was conducted, and the concept of hazard reduction coefficient was proposed, which can be used to evaluate the performance of dust removers.

Environmental care in coal combustion

Energy Technology Data Exchange (ETDEWEB)

NONE

2005-07-01

Kvaerner Power will supply a CYMIC{reg_sign} circulating fluidized bed (CFB) boiler with a 63 MW electricity capacity to Manitowoc Public Utilities, in Manitowoc, Wisconsin, USA in 2006. This boiler is designed to burn bituminous coal and petroleum coke, with minimised emissions of SO{sub 2} and NOx. Kvaerner Power CFBs are capable of burning either coal or biomass (eg paper pellets) in any combination. Recent deliveries, to Indonesia and China as well as the USA, are listed. 1 tab., 5 photos.

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

Energy Technology Data Exchange (ETDEWEB)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO{sub x} in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO{sub x} emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames--particularly under low NO{sub x} conditions. A CO/H{sub 2}/O{sub 2}/N{sub 2} flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state {sup 13}C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

Fluidized bed combustion with the use of Greek solid fuels

Directory of Open Access Journals (Sweden)

Kakaras Emmanuel

2003-01-01

Full Text Available The paper is an overview of the results obtained up to date from the combustion and co-combustion activities with Greek brown coal in different installations, both in semi-industrial and laboratory scale. Combustion tests with Greek lignite were realized in three different Circulating Fluidized Bed Combustion (CFBC facilities. Low rank lignite was burned in a pilot scale facility of approx. 100kW thermal capacity, located in Athens (NTUA and a semi-industrial scale of 1.2 MW thermal capacity, located at RWE's power station Niederaussem in Germany. Co-combustion tests with Greek xylitic lignite and waste wood were carried out in the 1 MWth CFBC installation of AE&E, in Austria. Lab-scale co-combustion tests of Greek pre-dried lignite with biomass were accomplished in a bubbling fluidized bed in order to investigate ash melting problems. The obtained results of all aforementioned activities showed that fluidized bed is the appropriate combustion technology to efficiently exploit the low quality Greek brown coal either alone or in conjunction with biomass species.

Fluidized-bed firing of washery wastes

Energy Technology Data Exchange (ETDEWEB)

Rubin, Yu M; Gavrik, M V

1978-01-01

Tailings containing SiO2 (56.76%), A12O3 (25.63%), Fe2O3 (10.22%) plus CaO, MgO and SOat3 were fluidized at 1.7-2.0 m/s. This gives a uniform pressure of 6 kg-f/m2 at bed heights of 100 mm, though this is higher in the upper layers where the fine material tends to concentrate. The resistance of the bed is directly proportional to its height. Minimum oxygen, maximum carbon dioxide and maximum temperature are found in the section 250-300 mm above the grid (bed height 500 mm); in the upper zone of the bed, some decrease in temperature and carbon dioxide, and increase in oxygen are associated with the ingress of air through the discharge chute. Waste heat should be utilised to help to cover costs of desulphurising stack gases.

Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

Energy Technology Data Exchange (ETDEWEB)

1986-12-01

Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

Low NOx firing systems for bituminous coal and lignite

International Nuclear Information System (INIS)

Knyrim, W.; Scheffknecht, G.

1997-01-01

In the case of lignite fluidized boilers the denitrification down to less than 200 mg/m 3 was possible with primary measures on the firing side only. On account of the excellent results achieved with the reconstructed plants the firing systems for the new generation of brown coal fire steam generators with a capacity of 800 MW and more is designed in a similar way. For bituminous coal fire steam generators the primary measures on the firing side are nor sufficient to keep the German NO x emission limit. Therefore these units had to be retrofitted with a SCR-DENOX plant. The experience with the new firing system made in a 110 MW steam generator in Austria with a wide range of fuels is introduced. One of the largest bituminous coal fired once-trough steam generator built by EVT is the boiler for the power station Bexbach I (750 MW). The firing system is designed as a tangential firing system with 32 jet burners. These are arranged in pairs in the corners and divided into 4 burner levels with 4 burner pairs each. One mill is allocated to each burner level. An important characteristic feature is that the four bowl mills are arranged on one side of the steam generator. The plant is constructed with upper air nozzles which are arranged above the top burner level for the reduced of nitrogen oxides. During tests at steam generator with similar design, the nO x formation could be reduced from 750 to 500 mg/m 3 s.t.p. (dry, 6% O 2 ) with an addition of upper air of 20% at 100% unit capacity and constant total flow. As a main approach for the further reduction of the primary NO x emission at bituminous coal fired steam generators with tangential firing systems, the experience gained from the firing of brown coal has also been taken into account. A fundamental aspect in this respect was the vertical air staging in the direction of the furnace height. The results of many tests in a test reactor have shown that the differences of the achievable NO x values of brown and

Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

Energy Technology Data Exchange (ETDEWEB)

Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

1995-12-01

The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

Backstepping-based nonlinear adaptive control for coal-fired utility boiler-turbine units

International Nuclear Information System (INIS)

Fang, Fang; Wei, Le

2011-01-01

The control system of boiler-turbine unit plays an important role in improving efficiency and reducing emissions of power generation unit. The nonlinear, coupling and uncertainty of the unit caused by varying working conditions should be fully considered during the control system design. This paper presents an efficient control scheme based on backstepping theory for improving load adaptability of boiler-turbines in wide operation range. The design process of the scheme includes model preprocessing, control Lyapunov functions selection, interlaced computation of adaptive control laws, etc. For simplification and accuracy, differential of steam pipe inlet pressure and integral terms of target errors are adopted. Also, to enhance practicality, implementation steps of the scheme are proposed. A practical nonlinear model of a 500 MW coal-fired boiler-turbine unit is used to test the efficiency of the proposed scheme in different conditions.

ECONOMICS AND FEASIBILITY OF RANKINE CYCLE IMPROVEMENTS FOR COAL FIRED POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

Richard E. Waryasz; Gregory N. Liljedahl

2004-09-08

ALSTOM Power Inc.'s Power Plant Laboratories (ALSTOM) has teamed with the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL), American Electric Company (AEP) and Parsons Energy and Chemical Group to conduct a comprehensive study evaluating coal fired steam power plants, known as Rankine Cycles, equipped with three different combustion systems: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}). Five steam cycles utilizing a wide range of steam conditions were used with these combustion systems. The motivation for this study was to establish through engineering analysis, the most cost-effective performance potential available through improvement in the Rankine Cycle steam conditions and combustion systems while at the same time ensuring that the most stringent emission performance based on CURC (Coal Utilization Research Council) 2010 targets are met: > 98% sulfur removal; < 0.05 lbm/MM-Btu NO{sub x}; < 0.01 lbm/MM-Btu Particulate Matter; and > 90% Hg removal. The final report discusses the results of a coal fired steam power plant project, which is comprised of two parts. The main part of the study is the analysis of ten (10) Greenfield steam power plants employing three different coal combustion technologies: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}) integrated with five different steam cycles. The study explores the technical feasibility, thermal performance, environmental performance, and economic viability of ten power plants that could be deployed currently, in the near, intermediate, and long-term time frame. For the five steam cycles, main steam temperatures vary from 1,000 F to 1,292 F and pressures from 2,400 psi to 5,075 psi. Reheat steam temperatures vary from 1,000 F to 1,328 F. The number of feedwater heaters varies from 7 to 9 and the associated feedwater temperature varies from 500 F to 626 F. The main part of the

The coal-fired gas turbine locomotive - A new look

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

1983-01-01

Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

Coal fired air turbine cogeneration

Science.gov (United States)

Foster-Pegg, R. W.

Fuel options and generator configurations for installation of cogenerator equipment are reviewed, noting that the use of oil or gas may be precluded by cost or legislation within the lifetime of any cogeneration equipment yet to be installed. A coal fueled air turbine cogenerator plant is described, which uses external combustion in a limestone bed at atmospheric pressure and in which air tubes are sunk to gain heat for a gas turbine. The limestone in the 26 MW unit absorbs sulfur from the coal, and can be replaced by other sorbents depending on types of coal available and stringency of local environmental regulations. Low temperature combustion reduces NOx formation and release of alkali salts and corrosion. The air heat is exhausted through a heat recovery boiler to produce process steam, then can be refed into the combustion chamber to satisfy preheat requirements. All parts of the cogenerator are designed to withstand full combustion temperature (1500 F) in the event of air flow stoppage. Costs are compared with those of a coal fired boiler and purchased power, and it is shown that the increased capital requirements for cogenerator apparatus will yield a 2.8 year payback. Detailed flow charts, diagrams and costs schedules are included.

Coal combustion technology in China

International Nuclear Information System (INIS)

Huang, Z.X.

1994-01-01

Coal is the most important energy source in China, the environmental pollution problem derived from coal burning is rather serious in China. The present author discusses coal burning technologies both in boilers and industrial furnaces and their relations with environmental protection problems in China. The technological situations of Circulating Fluidized Bed Coal Combustor, Pulverized Coal Combustor with Aerodynamic Flame Holder and Coal Water Slurry Combustion have been discussed here as some of the interesting problems in China only. (author). 3 refs

Co-combustion of peach and apricot stone with coal in a bubbling fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Atimtay, Aysel T.; Kaynak, Burcak [Department of Environmental Engineering, Middle East Technical University, Ankara 06531 (Turkey)

2008-02-15

In this study a bubbling fluidized bed combustor (BFBC) having an inside diameter of 102 mm and a height of 900 mm was used to investigate the co-combustion characteristics of peach and apricot stones produced as a waste from the fruit juice industry with coal. A lignite coal was used for co-combustion. On-line concentrations of O{sub 2}, CO, CO{sub 2}, SO{sub 2}, NO{sub X} and total hydrocarbons (C{sub m}H{sub n}) were measured in the flue gas during combustion experiments. Variations of emissions of various pollutants were studied by changing the operating parameters (excess air ratio, fluidization velocity, and fuel feed rate). Temperature distribution along the bed was measured with thermocouples. For co-combustion of apricot and peach fruit stones with a lignite coal, various ratios of biomass to coal ranging from 0 to 100 wt.% were tested. For the peach stone co-combustion tests, efficiencies are about 98% and for the apricot stone co-combustion tests, efficiencies ranged between 94.7% and 96.9% for 25%, 50% and 75% of apricot stone in the fuel mixture. The results of this study have shown that as the biomass ratio in the fuel mixture increases, the combustion takes place at the upper regions of the main column. This causes higher temperatures in the freeboard than the bed. Also the CO and hydrocarbon (C{sub m}H{sub n}) emissions increase as the biomass percentage increases in the fuel mixture. This causes decrease in the combustion efficiency. These results suggest that peach and apricot stones are potential fuels that can be utilized for clean energy production in small-scale fruit juice industries by using BFBC. The percentage of peach stones or apricot stones in the fuel mixture is suggested to be below 50 wt.% in order to obtain the emission limits of EU. During the design of the BFBC, one has to be careful about the volatile matter (VM) content of the biomass. For the complete combustion of the VM, longer freeboard or secondary air addition should be

High Temperature Corrosion in Biomass-Fired Boilers

DEFF Research Database (Denmark)

Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

2002-01-01

condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw-fired...... and woodchip fired boilers are discussed....

The development of clean coal technology is the main way to control of atmospheric pollution in China

Energy Technology Data Exchange (ETDEWEB)

Wu Lixin; Xu Hong [Clean Coal Engineering & Research Center of Coal Industry (China)

1999-11-01

Atmospheric pollution in China and its causes are analysed. Power stations, industrial boilers and kilns and domestic coal combustion are the main pollution sources. Clean coal technologies are urgently needed. Main clean coal technologies which can improve the present situation of industrial coal combustion are coal cleaning, blending and briquetting; boiler retrofitting; advanced technologies to improve combustion efficiency and reduce pollution - fluidized bed combustion and pulverized coal desulfurization; and advanced desulfurization and dedusting technologies and equipment.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Connie Senior Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-09-30

This is the seventeenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. The SCR slipstream reactor was assembled and installed at Plant Gadsden this quarter. Safety equipment for ammonia had not been installed at the end of the quarter, but will be installed at the beginning of next quarter. The reactor will be started up next quarter. Four ECN corrosion probes were reinstalled at Gavin and collected corrosion data for approximately one month. Two additional probes were installed and removed after about 30 hours for future profilometry analysis. Preliminary analysis of the ECN probes, the KEMA coupons and the CFD modeling results all agree with the ultrasonic tube test measurements gathered by AEP personnel.

Modelling of N2O Reduction in a Circulating Fluidized Bed Boiler

DEFF Research Database (Denmark)

Johnsson, Jan Erik; Åmand, Lars Erik; Dam-Johansen, Kim

1996-01-01

The addition of limestone for sulphur retention in Fluidized Bed Combustion (FBC) has been observed to influence the emission of N2O, and in many cases a lower emission was observed. The catalytic activity of a Danish limestone (Stevns Chalk) for decomposition of N2O in a laboratory fixed bed qua...

MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS; FINAL

International Nuclear Information System (INIS)

E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

2002-01-01

The focus of this program is to provide insight into the formation and minimization of NO(sub x) in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO(sub x) emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames-particularly under low NO(sub x) conditions. A CO/H(sub 2)/O(sub 2)/N(sub 2) flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state(sup 13)C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

ASSESSMENT OF CONTROL TECHNOLOGIES FOR REDUCING EMISSIONS OF SO2 AND NOX FROM EXISTING COAL-FIRED UTILITY BOILERS

Science.gov (United States)

The report reviews information and estimated costs on 15 emissioncontrol technology categories applicable to existing coal-fired electric utility boilers. he categories include passive controls such as least emission dispatching, conventional processes, and emerging technologies ...

Co-combustion of waste materials using fluidized bed technology

Energy Technology Data Exchange (ETDEWEB)

M. Lopes; I. Gulyurtlu; P. Abelha; T. Crujeira; D. Boavida; I. Cabrita [INETI-DEECA, Lisbon (Portugal)

2004-07-01

There is growing interest in using renewable fuels in order to sustain the CO{sub 2} accumulation. Several waste materials can be used as coal substitutes as long as they contain significant combustible matter, as for example MSW and sewage sludge. Besides the outcome of the energetic valorization of such materials, combustion must be regarded as a pre-treatment process, contributing to the safe management of wastes. Landfilling is an expensive management option and requires a previous destruction of the organic matter present in residues, since its degradation generates greenhouse gases and produces acidic organic leachates. Fluidized bed combustion is a promising technology for the use of mixtures of coal and combustible wastes. This paper presents INETI's experience in the co-combustion of coal with this kind of residues performed in a pilot fluidized bed. Both the RDF (from MSW and sewage sludge) and sewage sludge combustion problems were addressed, relating the gaseous emissions, the behaviour of metals and the leachability of ashes and a comparison was made between co-combustion and mono-combustion in order to verify the influence of the utilization of coal. 9 refs., 1 fig., 3 tabs.

Fluidized-bed nuclear reactor

International Nuclear Information System (INIS)

Grimmett, E.S.; Kunze, J.F.

1975-01-01

A reactor vessel containing a fluidized-bed region of particulate material including both a neutron-moderating and a fertile substance is described. A gas flow including fissile material passes through the vessel at a sufficient rate to fluidize the particulate material and at a sufficient density to support a thermal fission reaction within the fluidized-bed region. The high-temperature portion of a heat transfer system is located within the fluidized-bed region of the reactor vessel in direct contact with the fluidized particles. Heat released by fission is thereby transferred at an enhanced rate to a coolant circulating within the heat transfer system. Fission products are continuously removed from the gas flow and supplemental fissile material added during the reactor operation. (U.S.)

BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

Energy Technology Data Exchange (ETDEWEB)

R. Viswanathan; K. Coleman

2003-01-20

The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

The processing of bed ashes of fluidized bed boilers to an applicable ingredient for building materials. Het bewerken van bedassen van wervelbedketels tot een geschikte grondstof voor toepassing in bouwprodukten

Energy Technology Data Exchange (ETDEWEB)

Dekker, W

1988-01-01

A study- and test program has been carried out to determine in what way bed ashes of fluidized bed boilers can be processed to applicate the products in building products. The program consisted of selecting applicable ashes; physical-chemical research; slack lime, present in the ashes; grinding and wind-sifting of the ashes; evaluation of the quality of the acquired samples for application in calcium-silicate brick and in mortar; the making of flow-sheets of the processing in the potential demonstration projects. The used sample was a bed ash with active CaO content of 21%. Conclusions were stated and recommendations were made. 6 figs., 6 refs., 9 tabs., 2 app.

6th Conference on Coal Utilization Technology; Dai 6 kai sekitan riyo gijutsu kaigi koenshu

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-09-01

The paper compiled the papers presented in the 6th Conference on Coal Utilization Technology held in September 1996. With relation to the fluidized bed boiler, reported were Field operation test of Wakamatsu PFBC combined cycle power plant and Development of pressurized internally circulating fluidized bed combustion technology. Regarding the coal reformation, Development of advanced coal cleaning process, Coal preparation and coal cleaning in the dry process, etc. Concerning the combustion technology, Study of the O2/CO2 combustion technology, Development of pressurized coal partial combustor, etc. About the CWM, Development of low rank coals upgrading and their CWM producing technology, Technique of CWM distribution system, etc. Relating to the coal ash, Engineering characteristics of the improved soil by deep mixing method using coal ash, Employment of fluidized bed ash as a basecourse material, On-site verification trials using fly ash for reclamation behind bulkheads, Water permeabilities of pulverized fuel ash, Separation of unburned carbon from coal fly ash through froth flotation, Practical use technology of coal ash (POZ-O-TEC), etc

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

International Nuclear Information System (INIS)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-01

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO(sub x) pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

Energy Technology Data Exchange (ETDEWEB)

Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

2002-01-15

Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

Electric utility CFB boilers

International Nuclear Information System (INIS)

Fairbanks, D.A.

1991-01-01

This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

Study of toxic metals during combustion of RDF in a fluidized bed pilot

Energy Technology Data Exchange (ETDEWEB)

Crujeira, T.; Lopes, H.; Abelha, P.; Sargaco, C.; Goncalves, R.; Freire, M.; Cabrita, I.; Gulyurtlu, I. [DEECA, INETI, Lisbon (Portugal)

2005-04-01

The study of the behavior of heavy metals during combustion of refuse-derived fuel (RDF) in a pilot fluidized bed was performed. The results of co-combustion were compared with coal combustion and RDF monocombustion. The amounts of heavy metals retained by the ash were different during co-firing in comparison with monocombustion due to the mechanisms leading to different partitioning of ash. It was verified that heavy metal emissions increased with introduction of RDF, but remained below regulated levels, with the exception of chromium (Cr) and nickel (Ni). For RDF monocombustion the emissions were, however, more severe, especially for cadmium (Cd), lead (Pb), and copper (Cu). This seems to be related not only to larger input amounts, but also to higher volatilisation during monocombustion caused by the presence of higher chlorine and lower sulphur contents in the RDF. Hence, as far as heavy metals are concerned, the utilization of RDF as a co-firing combustible for coal seems to be more environmental favorable than when RDF is fired alone.

Mathematical Modelling of Drying Kinetics of Wheat in Electron Fired Fluidized Bed Drying System

Science.gov (United States)

Deomore, Dayanand N.; Yarasu, Ravindra B.

2018-02-01

The conventional method of electrical heating is replaced by electron firing system. The drying kinetics of wheat is studied using electron fired fluidized bed dryer. The results are simulated by using ANSYS. It was observed that the graphs are in agreement with each other. Therefore, the new proposed electronic firing system can be employed instead of electrical firing. It was observed that the drop in Relative Humidity in case of Electrical heating is 68.75% for temp reaching up to 70° C in 67 sec for pressure drop of 13 psi while for the electronic Firing system it is 67.6 % temp reaches to 70° C in 70 sec for pressure drop of 12.67 psi. As the results are in agreement with each other it was concluded that for the grains like wheat which has low initial moisture content both systems can be used.

A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

International Nuclear Information System (INIS)

Vijay, Samudra; DeCarolis, Joseph F.; Srivastava, Ravi K.

2010-01-01

This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology cost and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO x control configurations on a large subset of the existing coal-fired, utility-owned boilers in the US. The resultant data are used to create technology-specific marginal abatement cost curves (MACCs) and also serve as input to an integer linear program, which minimizes system-wide control costs by finding the optimal distribution of NO x controls across the modeled boilers under an emission constraint. The result is a single optimized MACC that accounts for detailed, boiler-specific information related to NO x retrofits. Because the resultant MACCs do not take into account regional differences in air-quality standards or pre-existing NO x controls, the results should not be interpreted as a policy prescription. The general method as well as NO x -specific results presented here should be of significant value to modelers and policy analysts who must estimate the costs of pollution reduction.

Environment protection by coupling of a municipal waste incinerator to an existing coal fire steam boiler

Energy Technology Data Exchange (ETDEWEB)

Ionel, I.; Stanescu, P.D.O.; Gruescu, C.; Savu, A.; Ungureanu, C. [University of Politehnic Timisoara, Timisoara (Romania)

2006-12-15

The paper offers an analysis of the potential coupling of a municipal waste incinerator in Romania, to an existing coal fired steam boiler. Considering the retention of heavy metals as well as HCl from the waste flue gases before entering the boiler, the simulation analysis of the boiler, under the situation that the gases from the scrubber are introduced, are presented As general conclusion one notes that it is possible to apply the concept even if the analysed case is of less importance, but more potential application are viewed for larger industrial application, for new concepts of modern power plants, to meet EU environmental regulations, especially for CO{sub 2} reduction.

Combustion of palm oil solid waste in fluidized bed combustor

International Nuclear Information System (INIS)

Abdullah, I.; Shamsuddin, A.H.; Sopian, K.

2000-01-01

Results of experimental investigations of fluidized bed combustion of palm oil wastes consisting of shell, fibre and empty fruit bunches high heating value of 17450 kJ/kg and low heating value of 14500 kJ/kg. The fluidized bed combuster used has a vessel size of 486 x 10 6 mm 3 , surface area of evaporation tubes and distribution air pipes of 500 mm 2 and 320 mm 2 respectively. It was found that a fuel feeding rate 160 kg/h is required to achieve a steam flow rate of 600 kg/h, with the combustion efficiency 96% and boiler efficiency of 72%, emission level of flue gas NO x at less than 180 ppm, SO 2 at less than 20 ppm are measured in the flue gas. (Author)

Energy Conversion Alternatives Study (ECAS)

Science.gov (United States)

1977-01-01

ECAS compared various advanced energy conversion systems that can use coal or coal-derived fuels for baseload electric power generation. It was conducted in two phases. Phase 1 consisted of parametric studies. From these results, 11 concepts were selected for further study in Phase 2. For each of the Phase 2 systems and a common set of ground rules, performance, cost, environmental intrusion, and natural resource requirements were estimated. In addition, the contractors defined the state of the associated technology, identified the advances required, prepared preliminary research and development plans, and assessed other factors that would affect the implementation of each type of powerplant. The systems studied in Phase 2 include steam systems with atmospheric- and pressurized-fluidized-bed boilers; combined cycle gas turbine/steam systems with integrated gasifiers or fired by a semiclean, coal derived fuel; a potassium/steam system with a pressurized-fluidized-bed boiler; a closed-cycle gas turbine/organic system with a high-temperature, atmospheric-fluidized-bed furnace; a direct-coal-fired, open- cycle magnetohydrodynamic/steam system; and a molten-carbonate fuel cell/steam system with an integrated gasifier. The sensitivity of the results to changes in the ground rules and the impact of uncertainties in capital cost estimates were also examined.

Avoidable and unavoidable exergy destructions of a fluidized bed coal combustor and a heat recovery steam generator

International Nuclear Information System (INIS)

Callak, Meliha; Balkan, Firuz; Hepbasli, Arif

2015-01-01

Highlights: • Performing advanced exergy analysis of a fluidized-bed combustion for the first time. • Comparing conventional and modified exergy efficiencies of the subsystems. • Deducting inefficiencies of the system components for possible improvements. - Abstract: Advanced exergy analysis was performed using the actual operational data taken from a fluidized bed coal combustor (FBCC) and a heat recovery steam generator (HRSG) in a textile plant located at Torbalı, Izmir. First, the conventional exergy analysis of the units was carried out. The exergetic efficiencies of the units were found to be 44.2% and 46.2%, respectively. Advanced exergy analysis was then performed by splitting the exergy destructions of the units into avoidable and unavoidable parts. The avoidable exergy destruction rates of the FBCC and the HRSG were determined to be 2999 kW and 760 kW according to the measurements. Correspondingly, the exergy efficiencies were modified to 53.1% and 48.1%, respectively

Life Cycle Assessment of Coal-fired Power Production

Energy Technology Data Exchange (ETDEWEB)

Spath, P. L.; Mann, M. K.; Kerr, D. R.

1999-09-01

Coal has the largest share of utility power generation in the US, accounting for approximately 56% of all utility-produced electricity (US DOE, 1998). Therefore, understanding the environmental implications of producing electricity from coal is an important component of any plan to reduce total emissions and resource consumption. A life cycle assessment (LCA) on the production of electricity from coal was performed in order to examine the environmental aspects of current and future pulverized coal boiler systems. Three systems were examined: (1) a plant that represents the average emissions and efficiency of currently operating coal-fired power plants in the US (this tells us about the status quo), (2) a new coal-fired power plant that meets the New Source Performance Standards (NSPS), and (3) a highly advanced coal-fired power plant utilizing a low emission boiler system (LEBS).

Bed models for solid fuel conversion process in grate-fired boilers

DEFF Research Database (Denmark)

Costa, M.; Massarotti, N.; Indrizzi, V.

2013-01-01

-chemical processes are divided in two successive sections: drying and conversion (which includes pyrolysis, gasification and combustion). The second model is an empirical 1D approach. The two models need input data such as composition, temperature and feeding rate of biomass and primary air. Temperature, species...... to describe the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. In this work both models consider the incoming solid fuel as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed is treated as a 0D system, but the thermo...... concentrations and velocity of the producer gas leaving the fuel bed provided by the two models are compared. A sensitivity analysis with respect to mass flow rate of the primary air is also performed, as well as a further comparison regarding the dependence of the producer gas properties on the initial moisture...

Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

Energy Technology Data Exchange (ETDEWEB)

Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

1997-12-31

The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

Energy Technology Data Exchange (ETDEWEB)

Palonen, J [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

1998-12-31

The successful experience in developing the advanced Foster Wheeler Energi Oy`s (former Ahlstroem Pyropower) Circulating Fluidized Bed combustion system subsequently led to the development of the CFB gasification technology in the early 1980s. The driving force for the developing work was the dramatic increase in oil price during the oil crises. The primary advantage of CFB gasification technology is that the it enables the substitution of expensive fuels e.g. oil or gas with cheap solid fuels. These cheap fuels are typically different types of waste woods, bark or other biofuels. In the CFB gasifier these solid fuels are converted to gaseous fuel which can be used instead of other expensive fuels. In some cases this also solves a waste disposal problem, providing a secondary economic and environmental benefit. Foster Wheeler Energia Oy has supplied four commercial scale atmospheric CFB gasifiers in the mid 80s to the pulp and paper industry with capacities from 17 to 35 MW based on fuel input. These applications utilize waste wood as feedstock and the units are still successfully operation today. Lahden Laempoevoima Oy is a Finnish power company producing power and district heat for the city of Lahti. The company is 50 % owned by the city of Lahti and 50 % by Imatran Voima Oy, which is the largest utility power company in Finland. Lahden Laempoevoima Oy operates the Kymijaervi power plant locating nearby the city of Lahti in Southern Finland. To keep the energy prices as low as possible, Lahden Laempoevoima is continuously looking for the most economical fuel sources, and simultaneously, trying to improve the environmental acceptability of the energy production. At the moment, about 300 GWh/a different type of biofuels and refuse fuels are available in the Lahti area. On an annual basis, the available amount of biofuels and refuse fuels is enough to substitute for about 15 % of the fuels burned in the main boiler equalling max 30 % of coal. The aim in this Lahden

Atmospheric fluidized bed combustion advanced system concepts applicable to small industrial and commercial markets. Topical report, Level 2

Energy Technology Data Exchange (ETDEWEB)

Ake, T.R.; Dixit, V.B.; Mongeon, R.K.

1992-09-01

As part of an overall strategy to promote FBC coal combustion and to improve the marketability of the eastern coals, the US Department of Energy`s Morgantown Energy Research Center awarded a three level contract to Riley Stoker Corporation to develop advanced Multi Solids Fluidized Bed (MSFB) boiler designs. The first level of this contract targeted the small package boiler (10,000--50,000 lb/hr steam) and industrial size boiler (75,000--150,000 lb/hr steam) markets. Two representative sizes, 30,000 lb/hr and 110,000 lb/hr of steam, were selected for the two categories for a detailed technical and economic evaluation. Technically, both the designs showed promise, however, the advanced industrial design was favored on economic considerations. It was thus selected for further study in the second level of the contract. Results of this Level-2 effort, presented in this report, consisted of testing the design concept in Riley`s 4.4 MBtu/hr pilot MSFB facility located at Riley Research Center in Worcester, Mass. The design and economics of the proof of concept facility developed in Level-1 of the contract were then revised in accordance with the findings of the pilot test program. A host site for commercial demonstration in Level-3 of the contract was also secured. It was determined that co-firing coal in combination with paper de-inking sludge will broaden the applicability of the design beyond conventional markets. International Paper (IP), the largest paper company in the world, is willing to participate in this part of the program. IP has offered its Hammermill operation at Lockhaven, Pa, site of a future paper de-inking plant, for the proof of concept installation. This plant will go in operation in 1994. It is recommended that METC proceed to the commercial demonstration of the design developed. The approach necessary to satisfy the needs of the customer while meeting the objectives of this program is presented along with a recommended plan of action.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

2003-12-31

This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

Field study of wastes from fluidized-bed combustion technologies

International Nuclear Information System (INIS)

Weinberg, A.; Holcombe, L.; Butler, R.

1991-01-01

The Department of Energy (DOE) has undertaken a research project to monitor advanced coal process wastes placed in natural geologic settings. The overall objective of the study is to gather field data on the engineering and environmental performance of disposed solid waste from various advanced coal processes. The coal ash from a fluidized-bed combustion unit is being studied as part of the DOE program. The unit is a 110-MW circulating fluidized bed (CFB) at Colorado Ute Electric Association's Nucla Steam Electric Station, which is being demonstrated with the support of the DOE Clean Coal Technology Program. The Electric Power Research Institute is cofunding the study. In June of 1989, a test cell approximately 100 feet square and 8 feet deep was constructed and filled with ash from the Colorado Ute CFB unit. The cell was instrumented with lysimeters and neutron probe access tubes to monitor water flow and leachate chemistry in the ash; groundwater wells and runoff collection devices were installed to determine the effects on groundwater and surface water quality, and a meteorological station was installed to determine the water balance. Additionally, tests are being performed to evaluate the chemical, physical, and mineralogical properties of the solid waste and geologic materials. Results from the first year of monitoring are presented

Economic aspects of advanced coal-fired gas turbine locomotives

Science.gov (United States)

Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

1983-01-01

Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

Bed agglomeration in fluidized combustor fueled by wood and rice straw blends

DEFF Research Database (Denmark)

Thy, Peter; Jenkins, Brian; Williams, R.B.

2010-01-01

Abstract Petrographic techniques have been used to examine bed materials from fluidized bed combustion experiments that utilized wood and rice straw fuel blends. The experiments were conducted using a laboratory-scale combustor with mullite sand beds, firing temperatures of 840 to 1030 °C, and ru...

Bed agglomeration in fluidized combustor fueled by wood and rice straw blends

NARCIS (Netherlands)

Thy, P.; Jenkins, B.M.; Williams, R.B.; Lesher, C.E.; Bakker, R.R.

2010-01-01

Petrographic techniques have been used to examine bed materials from fluidized bed combustion experiments that utilized wood and rice straw fuel blends. The experiments were conducted using a laboratory-scale combustor with mullite sand beds, firing temperatures of 840 to 1030 °C, and run durations

Apparatus and process for controlling fluidized beds

Science.gov (United States)

Rehmat, Amirali G.; Patel, Jitendra G.

1985-10-01

An apparatus and process for control and maintenance of fluidized beds under non-steady state conditions. An ash removal conduit is provided for removing solid particulates from a fluidized bed separate from an ash discharge conduit in the lower portion of the grate supporting such a bed. The apparatus and process of this invention is particularly suitable for use in ash agglomerating fluidized beds and provides control of the fluidized bed before ash agglomeration is initiated and during upset conditions resulting in stable, sinter-free fluidized bed maintenance.

CFD analysis of temperature imbalance in superheater/reheater region of tangentially coal-fired boiler

Science.gov (United States)

Zainudin, A. F.; Hasini, H.; Fadhil, S. S. A.

2017-10-01

This paper presents a CFD analysis of the flow, velocity and temperature distribution in a 700 MW tangentially coal-fired boiler operating in Malaysia. The main objective of the analysis is to gain insights on the occurrences in the boiler so as to understand the inherent steam temperature imbalance problem. The results show that the root cause of the problem comes from the residual swirl in the horizontal pass. The deflection of the residual swirl due to the sudden reduction and expansion of the flow cross-sectional area causes velocity deviation between the left and right side of the boiler. This consequently results in flue gas temperature imbalance which has often caused tube leaks in the superheater/reheater region. Therefore, eliminating the residual swirl or restraining it from being diverted might help to alleviate the problem.

Evaluation of NOX emissions from TVA coal-fired power plants

International Nuclear Information System (INIS)

Jones, J.W.; Stamey-Hall, S.

1991-01-01

The paper gives results of a preliminary evaluation of nitrogen oxide (NOx) emissions from 11 Tennessee Valley Authority (TVA) coal-fired power plants. Current EPA AP-42 emission factors for NOx from coal-fired utility boilers do not account for variations either in these emissions as a function of generating unit load, or in designs of boilers of the same general type, particularly wall-fired boilers. The TVA has compiled short-term NOx emissions data from 30 units at 11 TVA coal-fired plants. These units include cyclone, cell burner, single wall, opposed wall, single tangential, and twin tangential boiler firing designs. Tests were conducted on 29 of the 30 units at high load; 18 were also tested at reduced load. NOx emissions rates were calculated for each test and compared to the calculated rate for each boiler type using AP-42. Preliminary analysis indicates that: (1) TVA cyclone-fired units emit more NOx than estimated using AP-42; (2) TVA cell burner units emit considerably more NOx than estimated; (3) most TVA single-wall-fired units emit slightly more NOx than estimated; (4) most TVA single-furnace tangentially fired units emit less NOx than estimated at high load, but the same as (or more than) estimated at reduced load; and (5) most TVA twin-furnace tangentially fired units, at high load, emit slightly more NOx than estimated using AP-42

Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

International Nuclear Information System (INIS)

Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

1990-01-01

This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

Combustion of peanut shells in a cone-shaped bubbling fluidized-bed combustor using alumina as the bed material

International Nuclear Information System (INIS)

Arromdee, Porametr; Kuprianov, Vladimir I.

2012-01-01

Highlights: ► We propose burning of peanut shells in a conical fluidized bed using alumina sand. ► We examine hydrodynamic, combustion and emission characteristics of the reactor. ► High, over 99%, combustion efficiency is achievable. ► Emissions of CO and NO from the combustor meet the national emission limits. ► Composition of the bed material undergoes significant changes during the combustion. -- Abstract: This paper reports experimental studies on burning peanut shells in the conical fluidized-bed combustor using alumina sand as the fluidizing agent. Prior to combustion tests, hydrodynamic regimes and characteristics of a conical alumina–biomass bed were investigated under cold-state conditions for variable percentage of peanut shells in the mixture and static bed height. With selected particle sizes (300–500 μm) and static bed height (30 cm), alumina ensured bubbling fluidization regime of the bed at operating conditions specified for firing biomass. Combustion tests were performed at 60 kg/h and 45 kg/h fuel feed rates, while ranging excess air from 20% to 80% at a fixed combustor load. Temperature and gas concentrations (O 2 , CO, C x H y as CH 4 , and NO) were measured along radial and axial directions inside the reactor as well as at stack in order to characterize combustion and emission performance of the combustor for the ranges of operating conditions. For firing 60 kg/h peanut shells, excess air of 40% can be selected as an appropriate value ensuring high, about 99%, combustion efficiency and rather low emissions of CO and NO: 520 ppm and 125 ppm, respectively (both on a dry basis and at 6% O 2 ). With reducing combustor load, the combustion efficiency and emission characteristics were improved to a little extent. No evidence of bed agglomeration was found during 30-h combustion tests on this conical fluidized-bed combustor using alumina sand as the bed material. However, the timescale effect on the composition of the bed material was

Fluidized-Bed Gasification of Plastic Waste, Wood, and Their Blends with Coal

Directory of Open Access Journals (Sweden)

Lucio Zaccariello

2015-08-01

Full Text Available The effect of fuel composition on gasification process performance was investigated by performing mass and energy balances on a pre-pilot scale bubbling fluidized bed reactor fed with mixtures of plastic waste, wood, and coal. The fuels containing plastic waste produced less H2, CO, and CO2 and more light hydrocarbons than the fuels including biomass. The lower heating value (LHV progressively increased from 5.1 to 7.9 MJ/Nm3 when the plastic waste fraction was moved from 0% to 100%. Higher carbonaceous fines production was associated with the fuel containing a large fraction of coal (60%, producing 87.5 g/kgFuel compared to only 1.0 g/kgFuel obtained during the gasification test with just plastic waste. Conversely, plastic waste gasification produced the highest tar yield, 161.9 g/kgFuel, while woody biomass generated only 13.4 g/kgFuel. Wood gasification showed a carbon conversion efficiency (CCE of 0.93, while the tests with two fuels containing coal showed lowest CCE values (0.78 and 0.70, respectively. Plastic waste and wood gasification presented similar cold gas efficiency (CGE values (0.75 and 0.76, respectively, while that obtained during the co-gasification tests varied from 0.53 to 0.73.

Chaotic hydrodynamics of fluidized beds

Energy Technology Data Exchange (ETDEWEB)

Van der Stappen, M.L.M. [Unit Process and Systems Engineering, Advanced Manufacturing Technology Group, Unilever Research Laboratorium, Vlaardingen (Netherlands)

1996-12-31

The major goals of this thesis are: (1) to develop and evaluate an analysis method based on techniques from non-linear chaos theory to characterize the nonlinear hydrodynamics of gas-solids fluidized beds quantitatively; and (2) to determine the dependence of the chaotic invariants on the operating conditions and investigate how the chaos analysis method can be profitably applied to improve scale-up and design of gas-solids fluidized bed reactors. Chaos theory is introduced in chapter 2 with emphasis on analysis techniques for (experimental) time series, known from literature at the start of this work (1990-1991). In chapter 3, the testing of existing and newly developed techniques on both model and fluidized bed data is described. This leads to the development of the chaos analysis method to analyze measured pressure fluctuations time series of a fluidized bed. Following, in chapter 4, this method is tested and all choices for the parameters are evaluated. The influence of the experimental parameters and external disturbances on the measurements and analysis results is discussed and quantified. The result is a chaos measurement and analysis protocol, which is further used in this work. In chapter 5, the applications to fluidized beds are discussed. It is shown that the entropy is a good measure for the characterization of the dynamical behavior of gas-solids bubbling/slugging fluidized beds. Entropy is applied to characterize the influence of the operating conditions, to assess regime transitions and to analyze dimensionless similar beds of different scale. Quantitative design correlations that relate entropy to the operating parameters (including the bed diameter) are described. Finally, it is discussed how the results of this work might be used in scaling up the chaotic dynamics of fluidized beds. The overall conclusions and outlook from this work are presented in chapter 6. 182 refs.

Feasibility study - Lowered bed temperature in Fluidised Bed boilers for waste; Foerstudie - Saenkt baeddtemperatur i FB-pannor foer avfallsfoerbraenning

Energy Technology Data Exchange (ETDEWEB)

Niklasson, Fredrik

2009-01-15

Waste incineration generally serves two purposes; 1) dispose of waste and 2) generation of heat and power. In the process of power production from waste fuels, the steam temperatures in super heaters are generally limited by the severe fouling and corrosion that occurs at elevated material temperatures, caused by high concentrations of alkali metals and chloride in the flue gas and fly ash. The overall aim of a continuation of present project is to determine if a reduced temperature of the bed zone in a fluidized bed waste incinerator reduces the amount of alkali chlorides in the flue gas. If so, a reduced bed temperature might enable increased steam temperature in super heaters, or, at unchanged steam temperature, improve the lifespan of the super heaters. The results from the project are of interest for plant owners wishing to improve performance of existing plants. The results may also be used to modify the design of future plants by boiler manufacturers. The aim of present pre-study was to determine how far the bed temperature can be reduced in a waste fired fluidized bed boiler in Boraas while maintaining a stable operation with sufficient combustion temperature in the freeboard to fulfil the directives of waste incineration. A continuation of the project will be based on the results from present study. The work is based on experiments at the test boiler. During the present study, no other measurements were performed apart from some sampling of bed material and ashes at different modes of operation. The experiments show that it is possible to alter the air and recycled flue gas in such a manner that the bed temperature is reduced from about 870 deg C to 700 deg C at 100% load and normal fuel mixture, while fulfilling the directive of 850 deg C at 2 seconds. Within normal variations of the fuel properties, however, the bed temperature increases to somewhat above 700 deg C if the fuel turns dry, while it falls below 650 deg C when the fuel turns wet. With

Fluidized-bed reactors processes and operating conditions

CERN Document Server

Yates, John G

2016-01-01

The fluidized-bed reactor is the centerpiece of industrial fluidization processes. This book focuses on the design and operation of fluidized beds in many different industrial processes, emphasizing the rationale for choosing fluidized beds for each particular process. The book starts with a brief history of fluidization from its inception in the 1940’s. The authors present both the fluid dynamics of gas-solid fluidized beds and the extensive experimental studies of operating systems and they set them in the context of operating processes that use fluid-bed reactors. Chemical engineering students and postdocs as well as practicing engineers will find great interest in this book.

Successful experience with limestone and other sorbents for combustion of biomass in fluid bed power boilers

Energy Technology Data Exchange (ETDEWEB)

Coe, D.R. [LG& E Power Systems, Inc., Irvine, CA (United States)

1993-12-31

This paper presents the theoretical and practical advantages of utilizing limestone and other sorbents during the combustion of various biomass fuels for the reduction of corrosion and erosion of boiler fireside tubing and refractory. Successful experiences using a small amount of limestone, dolomite, kaolin, or custom blends of aluminum and magnesium compounds in fluid bed boilers fired with biomass fuels will be discussed. Electric power boiler firing experience includes bubbling bed boilers as well as circulating fluid bed boilers in commercial service on biomass fuels. Forest sources of biomass fuels fired include wood chips, brush chips, sawmill waste wood, bark, and hog fuel. Agricultural sources of biomass fuels fired include grape vine prunings, bean straw, almond tree chips, walnut tree chips, and a variety of other agricultural waste fuels. Additionally, some urban sources of wood fuels have been commercially burned with the addition of limestone. Data presented includes qualitative and quantitative analyses of fuel, sorbent, and ash.

Influence of the co-firing on the leaching of trace pollutants from coal fly ash

Energy Technology Data Exchange (ETDEWEB)

Maria Izquierdo; Natalia Moreno; Oriol Font; Xavier Querol; Esther Alvarez; Diano Antenucci; Henk Nugteren; Yolanda Luna; Constantino Fernandez-Pereira [Institute of Earth Sciences ' Jaume Almera' (CSIC), Barcelona (Spain)

2008-08-15

The (co)-firing of low-cost alternative fuels is expected to increase in the forthcoming years in the EU because of the economic and environmental benefits provided by this technology. This study deals with the impact of the different coal/waste fuel ratio of the feed blend on the mineralogy, the chemical composition and especially on the leaching properties of fly ash. Different blends of coal, petroleum coke, sewage sludge, wood pellets, coal tailings and other minor biomass fuels were tested in PCC (pulverised coal combustion) and FBC (fluidized bed combustion) power plants. The co-firing of the studied blends did not drastically modify the mineralogy, bulk composition or the overall leaching of the fly ash obtained. This suggests that the co-firing process using the alternative fuels studied does not entail significant limitations in the re-use or management strategies of fly ash. 34 refs., 4 figs., 3 tabs.

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

Energy Technology Data Exchange (ETDEWEB)

1992-02-01

The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

Dissolved oxygen control in a coupled fluidized bed system

International Nuclear Information System (INIS)

Jones, R.M.; Melcer, H.

1988-01-01

The biological fluidized bed process is a modification of more conventional fixed film processes, such as the trickling filter, in which wastewater is passed upward through a bed of granular support medium, typically sand, at a sufficient velocity to expand or fluidize the medium. The granular medium provides a large surface area for the establishment of a biological film. The fluidized bed process was selected to investigate the treatment of coking plant wastewaters in view of the significant advantages offered in terms of reduced reactor volumes that result from the high biomass concentration maintained on the support medium. The technical feasibility of treating coal distillation condensates was evaluated during a 3-year study at Environment Canada's Wastewater Technology Centre (WTC). The feed to the pilot scale test system consisted of effluent from fixed and free leg ammonia stills at the by-product coke plant of Dofasco Inc. in Hamilton, Ontario. The pilot plant consisted of two fluidized bed reactors in series, coupled to provide carbon oxidation, nitrification and denitrification in the predenitrification operating mode. The anoxic denitrification reactor was 115 mm in diameter and the oxygenic nitrification reactor, 290 mm in diameter. The bed heights and reactor volumes were adjustable by relocation of the position of the sand/biomass wasting valve. The experimental objective of this research was to determine those operating conditions required to maintain stable nitrification and complete denitrification under both steady state and dynamic operating conditions. Details regarding operating, sampling and analytic procedures have been presented elsewhere. A specific operating problem existed relating to the control of the dissolved oxygen concentration in the oxygenic fluidized bed reactor, the solution of which forms the basis of the paper

Fluidized bed gasification of selected South African coals

CSIR Research Space (South Africa)

Engelbrecht, AD

2010-05-01

Full Text Available that due to the good heat and mass transfer properties of fluidised beds, coal with ash contents up to 70% can be utilised. The CSIR’s research and development work resulted in the installation of five bubbling fluidised bed combustors (BFBCs) between... 1989 and 1999. Other companies, such as Babcock and Scientific Design, also installed a number of BFBC plants during this time. It was realised during the development of BFBC technology that due to the low lateral dispersion coefficient of coal...

Autothermal gasification of low-grade fuels in fluidized bed

Energy Technology Data Exchange (ETDEWEB)

A.A. Belyaev [Scientific Center for Comprehensive Processing of Solid Combustible Minerals (IGI), Moscow (Russian Federation). Institute of Combustible Minerals Federal State Unitary Enterprise

2009-01-15

Autothermal gasification of high-ash flotation wastes of Grade Zh Kuzbass coal and low-ash fuel in a suspended-spouted (fluidized) bed at atmospheric pressure is investigated, and a comparison is presented of experimental results that indicate that the ash content of fuels has only slight influence on the generator gas heating value.

Ash and heavy metals in fluidized bed-combustion; Tuhka ja raskasmetallit puuperaeisen jaetteen kerrosleijupoltossa

Energy Technology Data Exchange (ETDEWEB)

Kaessi, T.; Aittoniemi, P. [IVO International, Vantaa (Finland)

1996-12-01

Combustion ashes and submicron fly ash particles were characterized in two industrial boilers (bubbling vs. circulating fluidized bed) burning paper mill deinking sludge and bark or wood as support fuel. Bulk samples from fly ash, circulating ash and bottom ash were analyzed. Fine particles in fly ash were monitored and sampled for microscopic studies. The mass size distribution of fly ash was measured and the chemical composition according to particle size was analyzed. The results showed that ash consists of large and friable clusters formed by sintering of small mineral particles originating from paper fillers. Very few ash particles were fused and they were found only among the smallest particles. No agglomerates of fused particles were found. If the residence time in furnace is long enough sintering may proceed further and ash structure grows more dense. No indication of ash vaporization was detected. These results were similar for bubbling and circulating fluidized bed boilers. (author)

Radiological investigation in the boiler's maintenance operations in a Coal-Fired power plant

International Nuclear Information System (INIS)

Robles, Beatriz; Mora, Juan C.; Cancio, David; Baeza, Antonio; Corbacho, Jose A.

2008-01-01

As part of a study being performed in the four biggest coal-fired power plants in Spain, the formation of scales of radioisotopes in parts of the heat recovery system was investigated. This effect should be more important in the case of 210 Po and 210 Pb. Thereby, it is likely in given specific chemical conditions that scales could be formed with a high concentration of 210 Pb, probably in secular equilibrium with 210 Po and 210 Bi. Those scales could reach activity concentrations of some hundreds of Bq g -1 . In order to study within the boiler this scale formation, an investigation during the maintenance operations programmed in the 'Compostilla' coal-fired power plant (Ponferrada-Spain) was carried out. Those operations are performed each 2-3 years and last for around 30 or 40 days. Measurements of ambient dose equivalent (H * (10)) in the boiler before and after the entrance of the operators, together with beta surface contamination on the bottom ashes attached in the walls and on the tubes, were performed. The last measurements were carried out for screening purposes in order to select those areas on the tubes which could present Po scales. Even if chemical conditions are in general oxidising within the boiler, since conditions are not homogeneous, some zones were localized in which surface contamination was measured. In these spots, samples were collected and then measured in the laboratory. Moreover, an analysis of maintenance tasks, used personal protection equipment, working times and other important parameters was also carried out. This analysis is important in order to perform radiological evaluations, as realistic as possible, of the effective doses that could be received by maintenance operators. In the present study, the values of the measurements performed and the results of the assessment of the effective doses for the workers are presented. (author)

Lewis pressurized, fluidized-bed combustion program. Data and calculated results

Science.gov (United States)

Rollbuhler, R. J.

1982-03-01

A 200 kilowatt (thermal), pressurized, fluidized bed (PFB) reactor and research test facility were designed, constructed, and operated. The facility was established to assess and evaluate the effect of PFB hot gas effluent on aircraft turbine engine materials that may have applications in stationary powerplant turbogenerators. The facility was intended for research and development work and was designed to operate over a wide range of conditions. These conditions included the type and rate of consumption of fuel (e.g., coal) and sulfur reacting sorbent material: the ratio of feed fuel to sorbent material; the ratio of feed fuel to combustion airflow; the depth of the fluidized reaction bed; the temperature and pressure in the reaction bed; and the type of test unit that was exposed to the combustion exhaust gases.

Fluidized bed combustion research and development in Sweden: A historical survey

Directory of Open Access Journals (Sweden)

Leckner Bo.

2003-01-01

Full Text Available A survey is made on research and development related to fluidized bed boilers in Sweden during the past two decades, where several Swedish enterprises took part: Generator, Götaverken, Stal Laval (ABB Carbon and Studsvik. Chalmers University of Technology contributed in the field of research related to emissions, heat transfer and fluid dynamics, and some results from this activity are briefly summarized.

Decoupled numerical simulation of a solid fuel fired retort boiler

International Nuclear Information System (INIS)

Ryfa, Arkadiusz; Buczynski, Rafal; Chabinski, Michal; Szlek, Andrzej; Bialecki, Ryszard A.

2014-01-01

The paper deals with numerical simulation of the retort boiler fired with solid fuel. Such constructions are very popular for heating systems and their development is mostly based on the designer experience. The simulations have been done in ANSYS/Fluent package and involved two numerical models. The former deals with a fixed-bed combustion of the solid fuel and free-board gas combustion. Solid fuel combustion is based on the coal kinetic parameters. This model encompasses chemical reactions, radiative heat transfer and turbulence. Coal properties have been defined with user defined functions. The latter model describes flow of water inside a water jacked that surrounds the combustion chamber and flue gas ducts. The novelty of the proposed approach is separating of the combustion simulation from the water flow. Such approach allows for reducing the number of degrees of freedom and thus lowering the necessary numerical effort. Decoupling combustion from water flow requires defining interface boundary condition. As this boundary condition is unknown it is adjusted iteratively. The results of the numerical simulation have been successfully validated against measurement data. - Highlights: • New decoupled modelling of small scale boiler is proposed. • Fixed-bed combustion model based on kinetic parameters is introduced. • Decoupling reduced the complexity of the model and computational time. • Simple and computationally inexpensive coupling algorithm is proposed. • Model is successfully validated against measurements

Depositional history of the Fire Clay coal bed (Late Duckmantian), Eastern Kentucky, USA

Science.gov (United States)

Greb, S.F.; Eble, C.F.; Hower, J.C.

1999-01-01

More than 3800 coal thickness measurements, proximate analyses from 97 localities, and stratigraphic and sedimentological analyses from more than 300 outcrops and cores were used in conjunction with previously reported palynological and petrographic studies to map individual benches of the coal and document bench-scale variability in the Fire Clay (Hazard No. 4) coal bed across a 1860 km2 area of the Eastern Kentucky Coal Field. The bench architecture of the Fire Clay coal bed consists of uncommon leader benches, a persistent but variable lower bench, a widespread, and generally thick upper bench, and local, variable rider benches. Rheotrophic conditions are inferred for the leader benches and lower bench based on sedimentological associations, mixed palynomorph assemblages, locally common cannel coal layers, and generally high ash yields. The lower bench consistently exhibits vertical variability in petrography and palynology that reflects changing trophic conditions as topographic depressions infilled. Infilling also led to unconfined flooding and ultimately the drowning of the lower bench mire. The drowned mire was covered by an air-fall volcanic-ash deposit, which produced the characteristic flint clay parting. The extent and uniform thickness of the parting suggests that the ash layer was deposited in water on a relatively flat surface without a thick canopy or extensive standing vegetation across most of the study area. Ash deposits led to regional ponding and establishment of a second planar mire. Because the topography had become a broadly uniform, nutrient-rich surface, upper-bench peats became widespread with large areas of the mire distant to clastic sources. Vertical sections of thick (> 70 cm), low-ash yield, upper coal bench show a common palynomorph change from arborescent lycopod dominance upward to fern and densospore-producing, small lycopod dominance, inferred as a shift from planar to ombrotrophic mire phases. Domed mires appear to have been

Howden-Microcoal system for the conversion of industrial oil or gas fired boilers

Energy Technology Data Exchange (ETDEWEB)

Cooper, J

1985-01-01

The technical and economic aspects of the conversion of an industrial boiler designed for oil firing at Courtaulds plc Greenfield site in North Wales to Howden-Microcoal firing are discussed. The production of Howden-Micro coal (an ultrafine or 'micronised' coal) is described and the Howden-Microcoal processor is compared with other fluid energy and mechanical mills. A typical boiler installation and modifications required for conversion to Howden-Microcoal firing are presented along with the main results of the Courtauld's tests. Cost, conversion time and the effect on average steam generation costs are considered.

Biodegradation of phenolic waste liquors in stirred-tank, packed-bed, and fluidized-bed bioreactors

Energy Technology Data Exchange (ETDEWEB)

Holladay, D W; Hancher, G W; Chilcote, D D; Scott, C D

1978-11-01

The biological degradation of phenolic scrub liquors similar to those that arise in coal conversion processes was studied for symbiotic bacterial populations contained in a continuously stirred tank bioreactor, a three-phase packed-bed bioreactor, and a three-phase, fluidized-bed bioreactor. The conversions of phenol compounds were comparable in the three-phase, packed-bed bioreactor and the continuously stirred tank bioreactor; however, the packed-bed bioreactor degradation rates were as much as twice those in the continuously stirred tank bioreactor, and packed-bed bioreactor retention times were as low as one- tenth those of the continuously stirred tank bioreactors (minimum time was 12 hours).

Empirical prediction of ash deposition propensities in coal-fired utilities

Energy Technology Data Exchange (ETDEWEB)

Frandsen, F.

1997-01-01

This report contain an outline of some of the ash chemistry indices utilized in the EPREDEPO (Empirical PREdiction of DEPOsition) PC-program, version 1.0 (DEPO10), developed by Flemming Frandsen, The CHEC Research Programme, at the Department of Chemical Engineering, Technical University of Denmark. DEPO10 is a 1st generation FTN77 Fortran PC-programme designed to empirically predict ash deposition propensities in coal-fired utility boilers. Expectational data (empirical basis) from an EPRI-sponsored survey of ash deposition experiences at coal-fired utility boilers, performed by Battelle, have been tested for use on Danish coal chemistry - boiler operational conditions, in this study. (au) 31 refs.

A collaborative project on the effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

Energy Technology Data Exchange (ETDEWEB)

Tilley, H.A.; O`Connor, M.; Stephenson, P.L.; Whitehouse, M.; Richards, D.G.; Hesselmann, G.; MacPhail, J.; Lockwood, F.C.; Williamson, J.; Williams, A.; Pourkashanian, M. [ETSU, Harwell (United Kingdom)

1998-12-01

This paper describes a UK Department of Trade and Industry-supported collaborative project entitled `The Effects of Coal Quality on Emission of Oxides of Nitrogen (NO{sub x}) and Carbon Burnout in Pulverised Coal-fired Utility Boilers`. The project involved extensive collaboration between the UK power generators, boiler and burner manufacturers and research groups in both industry and academia, together with several of the world`s leading computational fluid dynamics (CFD) `software houses`. The prime objectives of the project were to assess the relationship between NO{sub x} emissions and carbon burnout and to develop and validate predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon-in-ash. Results showed good correlations for NO{sub x} and carbon burnout when comparing data from full-scale and large-scale rig trials. Laboratory-scale tests were found to be useful but the influence of burner aerodynamics was more difficult to quantify. Modelling showed that predicted NO{sub x} emissions were encouragingly close to measured emissions but predicting carbon burnout was less successful. 24 refs., 4 figs., 6 tabs.

CFD Simulation On CFBC Boiler

Directory of Open Access Journals (Sweden)

Amol S. Kinkar

2015-02-01

Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

Slagging and fouling evaluation of PC-fired boilers using AshPro{sup SM}

Energy Technology Data Exchange (ETDEWEB)

Ma, Zhanhua; Iman, Felicia; Lu, Pisi [SmartBurn, LLC, Madison, WI (United States)

2013-07-01

SmartBurn {sup registered} applied AshPro{sup SM} model to two 512 MW Tangential-fired (T-fired) boilers firing US western sub- bituminous coals to evaluate the boiler slagging behaviors with different operating conditions and OFA. The boiler convective pass fouling behaviors with three different coals were also evaluated. The slagging evaluation results indicate that the OFA configuration and air flow distribution have dramatically impacts on the ash impaction rates and slagging patterns on the furnace walls. Deposit growth and strength vary at the different regions of the furnace walls. The fouling evaluation reveals that the tube bank configuration, the amount of incoming ash, the profiles of flue gas temperature, velocity, and species all have significant impacts on fouling deposit formation, growth, and strength development. In addition, the varying ash particle sizes and chemical compositions from different coals also play important roles on the fouling deposit strength development and removal. The investigation demonstrated that AshPro{sup SM} model can be used to evaluate localized slagging and fouling problems that are related to specific boiler configuration and operating conditions. It can be used to identify the major causes of ash deposition and can guide changes in boiler operation.

Ash transformation in suspension fired boilers co-firing coal and straw

DEFF Research Database (Denmark)

Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

Appendix C: Paper in Fuel 87 (2008) 3304-3312: A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor......Appendix C: Paper in Fuel 87 (2008) 3304-3312: A kinetic study of gaseous potassium capture by coal minerals in a high temperature fixed-bed reactor...

Gasification of rice straw in a fluidized-bed gasifier for syngas application in close-coupled boiler-gasifier systems.

Science.gov (United States)

Calvo, L F; Gil, M V; Otero, M; Morán, A; García, A I

2012-04-01

The feasibility and operation performance of the gasification of rice straw in an atmospheric fluidized-bed gasifier was studied. The gasification was carried out between 700 and 850 °C. The stoichiometric air-fuel ratio (A/F) for rice straw was 4.28 and air supplied was 7-25% of that necessary for stoichiometric combustion. Mass and power balances, tar concentration, produced gas composition, gas phase ammonia, chloride and potassium concentrations, agglomeration tendencies and gas efficiencies were assessed. Agglomeration was avoided by replacing the normal alumina-silicate bed by a mixture of alumina-silicate sand and MgO. It was shown that it is possible to produce high quality syngas from the gasification of rice straw. Under the experimental conditions used, the higher heating value (HHV) of the produced gas reached 5.1 MJ Nm(-3), the hot gas efficiency 61% and the cold gas efficiency 52%. The obtained results prove that rice straw may be used as fuel for close-coupled boiler-gasifier systems. Copyright © 2012 Elsevier Ltd. All rights reserved.

Engineering bed models for solid fuel conversion process in grate-fired boilers

DEFF Research Database (Denmark)

Costa, M.; Massarotti, N.; Indrizzi, V.

2014-01-01

of the syngas predicted by the two models is equal to about 7%. The application to different types of biomass shows that the difference in the predictions increases as the carbon content grows. The phenomenological model, in fact, generally considers higher conversion rates of this element to volatiles......A comparison between two numerical models describing the thermo-chemical conversion process of a solid fuel bed in a grate-fired boiler is presented. Both models consider the incoming biomass as subjected to drying, pyrolysis, gasification and combustion. In the first approach the biomass bed...... is treated as a 0D system, where the thermo-chemical processes are divided in two successive sections: drying and conversion. Phenomenological laws are written to characterize the syngas release as a function of the main governing parameters. The second model is an empirical 1D approach. Temperature, species...

On changes in bed-material particles from a 550 MWth CFB boiler burning coal, bark and peat

Energy Technology Data Exchange (ETDEWEB)

Vesna Barisic; Mikko Hupa [Aabo Akademi Process Chemistry Centre, Turku (Finland). Combustion and Materials Chemistry

2007-02-15

This paper presents our observations on coating build up, morphology and the elemental composition of bed-material particles collected from a 550 MWth CFB boiler burning coal, bark and peat fuel/fuel mixture. The special focus was on the changes of the elemental composition of coating layer on bed-material particles when different fuels were burned. The results were obtained using a scanning electron microscope coupled with an energy depressive X-ray analyser (SEM/EDX). The results clearly show that properties of bed-material particles are a result of complex interaction between the fuels burned previously, and the fuels used at the time of sampling. Short communication. 8 refs., 1 fig., 2 tabs.

Statistical modeling of an integrated boiler for coal fired thermal power plant.

Science.gov (United States)

Chandrasekharan, Sreepradha; Panda, Rames Chandra; Swaminathan, Bhuvaneswari Natrajan

2017-06-01

The coal fired thermal power plants plays major role in the power production in the world as they are available in abundance. Many of the existing power plants are based on the subcritical technology which can produce power with the efficiency of around 33%. But the newer plants are built on either supercritical or ultra-supercritical technology whose efficiency can be up to 50%. Main objective of the work is to enhance the efficiency of the existing subcritical power plants to compensate for the increasing demand. For achieving the objective, the statistical modeling of the boiler units such as economizer, drum and the superheater are initially carried out. The effectiveness of the developed models is tested using analysis methods like R 2 analysis and ANOVA (Analysis of Variance). The dependability of the process variable (temperature) on different manipulated variables is analyzed in the paper. Validations of the model are provided with their error analysis. Response surface methodology (RSM) supported by DOE (design of experiments) are implemented to optimize the operating parameters. Individual models along with the integrated model are used to study and design the predictive control of the coal-fired thermal power plant.

Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment

International Nuclear Information System (INIS)

Federal Energy Technology Center

1999-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment of a project selected in CCT Round 2. The project is described in the report ''Demonstration of Selective Catalytic Reduction (SCR) Technology for the Control of Nitrogen Oxide (NO(sub x)) Emissions from High-Sulfur, Coal-Fired Boilers'' (Southern Company Services 1990). In June 1990, Southern Company Services (Southern) entered into a cooperative agreement to conduct the study. Southern was a cofunder and served as the host at Gulf Power Company's Plant Crist. Other participants and cofunders were EPRI (formerly the Electric Power Research Institute) and Ontario Hydro. DOE provided 40 percent of the total project cost of$23 million. The long-term operation phase of the demonstration was started in July 1993 and was completed in July 1995. This independent evaluation is based primarily on information from Southern's Final Report (Southern Company Services 1996). The SCR process consists of injecting ammonia (NH(sub 3)) into boiler flue gas and passing the 3 flue gas through a catalyst bed where the NO(sub x) and NH(sub 3) react to form nitrogen and water vapor. The objectives of the demonstration project were to investigate: Performance of a wide variety of SCR catalyst compositions, geometries, and manufacturing methods at typical U.S. high-sulfur coal-fired utility operating conditions; Catalyst resistance to poisoning by trace metal species present in U.S. coals but not present, or present at much lower concentrations, in fuels from other countries; and Effects on the balance-of-plant equipment

NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

Energy Technology Data Exchange (ETDEWEB)

Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

1991-01-01

This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

Mathematical modeling of a fluidized bed gasifier for steam gasification of coal using high-temperature nuclear reactor heat

International Nuclear Information System (INIS)

Kubiak, H.; vanHeek, K.-H.; Juntgen, H.

1986-01-01

Coal gasification is a well-known technique and has already been developed and used since a long time. In the last few years, forced by the energy situation, new efforts have been made to improve known processes and to start new developments. Conventional gasification processes use coal not only as feedstock to be gasified but also for supply of energy for reaction heat, steam production, and other purposes. With a nuclear high temperature reactor (HTR) as a source for process heat, it is possible to transform the whole of the feed coal into gas. This concept offers advantages over existing gasification processes: saving of coal, as more gas can be produced from coal; less emission of pollutants, as the HTR is used for the production of steam and electricity instead of a coal-fired boiler; and lower production costs for the gas

Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

DEFF Research Database (Denmark)

Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt

2013-01-01

and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools....... The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This paper provides...... research has provided results with implications for operation of milling and burner equipment, appropriate fuel mixing strategies, minimization of ash deposit formation and corrosion, minimization of NO formation, appropriate operation of SCR catalyst equipment and utilization of residual products...

Success of lime additives for controlling SO2 releases from fluidized bed combustion units

International Nuclear Information System (INIS)

Muezzinoglu, A.; Bayram, A.; Odabasi, M.

1995-01-01

Purpose of this work was to study the desulfurization efficiencies of dry additives on the fluidized bed reactors fired with low quality lignites. In these tests selected initial SO 2 levels were in the order of 1000 ppm or less in the flue gases. Lime addition for desulfurization may either be made by mixing with the fuel or by injection into the combustion reactor. In fluidized bed combustion systems both methods are physically possible. In the fluidized combustion systems a third method of addition is also possible this, is by mixing dry additives with fluidizer sand. In this third method additives create a fluidizer effect as well as reacting with the sulfur oxides being formed during the combustion of fuel

Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

Energy Technology Data Exchange (ETDEWEB)

Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

2006-06-30

Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-01

The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

Emission performance and combustion efficiency of a conical fluidized-bed combustor firing various biomass fuels

International Nuclear Information System (INIS)

Permchart, W.; Kouprianov, V.I.

2004-01-01

This paper summarizes the results of an experimental study on combustion of three distinct biomass fuels (sawdust, rice husk and pre-dried sugar cane bagasse) in a single fluidized-bed combustor (FBC) with a conical bed using silica sand as the inert bed material. Temperature, CO, NO and O 2 concentrations along the combustor height as well as in flue (stack) gas were measured in the experimental tests. The effects of fuel properties and operating conditions (load and excess air) on these variables were investigated. Both CO and NO axial profiles were found to have a maximum whose location divides conventionally the combustor volume into formation (lower) and reduction (upper) regions for these pollutants. Based on CO emission and unburned carbon content in fly ash, the combustion efficiency of the conical FBC was quantified for the selected biomass fuels fired under different operating conditions. (Author)

Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

Directory of Open Access Journals (Sweden)

Belošević Srđan V.

2016-01-01

Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

Operation of a steam hydro-gasifier in a fluidized bed reactor

OpenAIRE

Park, Chan Seung; Norbeck, Joseph N.

2008-01-01

Carbonaceous material, which can comprise municipal waste, biomass, wood, coal, or a natural or synthetic polymer, is converted to a stream of methane and carbon monoxide rich gas by heating the carbonaceous material in a fluidized bed reactor using hydrogen, as fluidizing medium, and using steam, under reducing conditions at a temperature and pressure sufficient to generate a stream of methane and carbon monoxide rich gas but at a temperature low enough and/or at a pressure high enough to en...

Application of wasted sea-shell to desulfurizer in fluidized bed coal combustion

Energy Technology Data Exchange (ETDEWEB)

Naruse, Ichiro; Saito, Katsuhiro; Murakami, Takahiro

1999-07-01

Almost all wasted seashells consist of CaCo{sub 3}, and are similar to limestone. It would be proposed that the seashell could be applied as a desulfurizer. In this study, desulfurization characteristics of the seashell are fundamentally studied by using a thermobalance and a bubbling fluidized coal combustor with comparing the results obtained by limestone as a reference. Under the constant calcination temperature, the desulfurization efficiency for the seashells attains more than about 70% after the desulfurization period of 30 h. For the limestones, on the other hand, the desulfurization efficiency becomes only 38%. Under practical conditions of fluidized bed coal combustion, the desulfurization efficiency for the seashells also indicates higher value than that for the limestones. The desulfurization efficiency depends on the pore size distribution of CaO rather than its specific surface area. The mean pore size of the calcined seashell is about 10 times as large as that of the calcined limestones. from Scanning Electro-Microscope (SEM) photos of the surface of CaCO{sub 3}, CaO and the sulfurized particles of the seashells the large pores can be observed. In measuring cross-sectional distribution of sulfur inside the particles by using an Energy Dispersed X-ray (EDX) system, the sulfur in the sulfurized particle of limestone is only trapped near the particle surface. For the seashells, whereas, the sulfur is distributed over the whole body of particle. Desulfurization efficiency for the limestone, into which some alkali metal compounds are added, increases with increasing the concentration of alkali metal compounds added. In order of increasing effect the key elemental species to enhance the desulfurization activities are Cl, Na and K. Alkali metal compounds can enhance the desulfurization activities, due to solution of CaO in molten NaCl. This is one of the reasons why the desulfurization efficiency for the seashells improves.

NOx Control Options and Integration for US Coal Fired Boilers

Energy Technology Data Exchange (ETDEWEB)

Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

2004-06-30

This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

International Nuclear Information System (INIS)

Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Suuberg; Eric Eddings; Larry Baxter

2002-01-01

This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. Preliminary results from laboratory and field tests of a corrosion probe to predict waterwall wastage indicate good agreement between the electrochemical noise corrosion rates predicted by the probe and corrosion rates measured by a surface profilometer. Four commercial manufacturers agreed to provide catalyst samples to the program. BYU has prepared two V/Ti oxide catalysts (custom, powder form) containing commercially relevant concentrations of V oxide and one containing a W oxide promoter. Two pieces of experimental apparatus being built at BYU to carry out laboratory-scale investigations of SCR catalyst deactivation are nearly completed. A decision was made to carry out the testing at full-scale power plants using a slipstream of gas instead of at the University of Utah pilot-scale coal combustor as originally planned. Design of the multi-catalyst slipstream reactor was completed during this quarter. One utility has expressed interest in hosting a long-term test at one of their plants that co-fire wood with coal. Tests to study ammonia adsorption onto fly ash have clearly established that the only routes that can play a role in binding significant amounts of ammonia to the ash surface, under practical ammonia slip conditions, are those that must involve co-adsorbates

Special emission measurements on Riley Stoker's advanced CFB pilot facility co-firing non-recyclable de-inking paper fiber and high sulfur eastern bituminous coal

International Nuclear Information System (INIS)

Dixit, V.B.; Mongeon, R.K.; Reicker, E.L.

1993-01-01

Riley Stoker has developed advanced industrial CFB designs that utilize eastern bituminous coals as fuel, and have the potential to use coal in combination with other fuels. Various fiber waste streams in paper recycling processes have sufficient carbonaceous content to be considered as possible sources of such fuels that could fire FBC combustors. The American Paper Institute estimates that by the mid-1990's more than 40% of the waste paper will be recycled, reaching much higher numbers by the year 2000. To evaluate the effectiveness of co-firing such fuels, a test program was conducted on Riley's pilot-scale circulating fluidized bed test facility. A de-inked newsprint derived fiber waste was successfully co-fired with high sulfur coal. The waste fiber material containing approximately 50% moisture had a heating value of 3500 Btu/lb. The coal was strip-mined and contained a lot of clay and excessive quantities of fines making it difficult to burn in conventional boilers. Tests were also conducted with a combination fuel consisting of coal, fiber waste and a high carbon fly ash. In addition to obtaining performance data on combustion efficiency, sulfur capture, and NO x emissions, special emission measurements were also made to quantify the organics, trace metals and hydrochloric acid levels in the flue gas. The co-firing tests achieved a maximum combustion efficiency of 98% and sulfur capture of 90%. The effect of Ca/S mole ratio and temperature is discussed. Although there are no formal regulations in place for FBC systems regarding special emissions, the levels measured were far below the allowable limits for waste incinerators. Materials handling experience on the pilot facility relating to co-firing is also discussed. This is done to identify special considerations for designing commercial facilities. A brief overview of the de-inking waste fiber combustion market is also presented

Preliminary assessment of the health and environmental impacts of fluidized-bed combustion of coal as applied to electrical utility systems

Energy Technology Data Exchange (ETDEWEB)

None

1977-02-01

The objective of this study was to assess the health and environmental impacts of fluidized-bed combustion of coal (FBC), specifically as applied to base-load generation of electrical energy by utilities. The public health impacts of Fluidized-Bed Combustion (FBC) plants are expected to be quite similar to those for Low Sulfur Coal (LSC) and Flue Gas Desulfurization (FGD) plants because all appear to be able to meet Federal emission standards; however, there are emissions not covered by standards. Hydrocarbon emissions are higher and trace element emissions are lower for FBC than for conventional technologies. For FBC, based on an analytical model and a single emission data point, the polycyclic organic material decreases the anticipated lifespan of the highly exposed public very slightly. Added health protection due to lower trace element emissions is not known. Although there is a large quantity of solid wastes from the generating plant, the environmental impact of the FBC technology due to solid residue appears lower than for FGD, where sludge management requires larger land areas and presents problems due to the environmentally noxious calcium sulfite in the waste. Fixing the sludge may become a requirement that increases the cost of wet-limestone FGD but makes that system more acceptable. The potential for aquatic or terrestrial impacts from hydrocarbon emissions is low. If application of AFBC technology increases the use of local high-sulfur coals to the detriment of western low-sulfur coal, a sociological benefit could accrue to the FBC (or FGD) technology, because impacts caused by western boom towns would decrease. The infrastructure of areas that mine high-sulfur coal in the Midwest are better equipped to handle increased mining than the West.

Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

Science.gov (United States)

Knightly, W. F.

1980-01-01

About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

Boiler briquette coal versus raw coal: Part I--Stack gas emissions.

Science.gov (United States)

Ge, S; Bai, Z; Liu, W; Zhu, T; Wang, T; Qing, S; Zhang, J

2001-04-01

Stack gas emissions were characterized for a steam-generating boiler commonly used in China. The boiler was tested when fired with a newly formulated boiler briquette coal (BB-coal) and when fired with conventional raw coal (R-coal). The stack gas emissions were analyzed to determine emission rates and emission factors and to develop chemical source profiles. A dilution source sampling system was used to collect PM on both Teflon membrane filters and quartz fiber filters. The Teflon filters were analyzed gravimetrically for PM10 and PM2.5 mass concentrations and by X-ray fluorescence (XRF) for trace elements. The quartz fiber filters were analyzed for organic carbon (OC) and elemental carbon (EC) using a thermal/optical reflectance technique. Sulfur dioxide was measured using the standard wet chemistry method. Carbon monoxide was measured using an Orsat combustion analyzer. The emission rates of the R-coal combustion (in kg/hr), determined using the measured stack gas concentrations and the stack gas emission rates, were 0.74 for PM10, 0.38 for PM2.5, 20.7 for SO2, and 6.8 for CO, while those of the BB-coal combustion were 0.95 for PM10, 0.30 for PM2.5, 7.5 for SO2, and 5.3 for CO. The fuel-mass-based emission factors (in g/kg) of the R-coal, determined using the emission rates and the fuel burn rates, were 1.68 for PM10, 0.87 for PM2.5, 46.7 for SO2, and 15 for CO, while those of the BB-coal were 2.51 for PM10, 0.79 for PM2.5, 19.9 for SO2, and 14 for CO. The task-based emission factors (in g/ton steam generated) of the R-coal, determined using the fuel-mass-based emission factors and the coal/steam conversion factors, were 0.23 for PM10, 0.12 for PM2.5, 6.4 for SO2, and 2.0 for CO, while those of the BB-coal were 0.30 for PM10, 0.094 for PM2.5, 2.4 for SO2, and 1.7 for CO. PM10 and PM2.5 elemental compositions are also presented for both types of coal tested in the study.

Boiler Briquette Coal versus Raw Coal: Part I-Stack Gas Emissions.

Science.gov (United States)

Ge, Su; Bai, Zhipeng; Liu, Weili; Zhu, Tan; Wang, Tongjian; Qing, Sheng; Zhang, Junfeng

2001-04-01

Stack gas emissions were characterized for a steam-generating boiler commonly used in China. The boiler was tested when fired with a newly formulated boiler briquette coal (BB-coal) and when fired with conventional raw coal (R-coal). The stack gas emissions were analyzed to determine emission rates and emission factors and to develop chemical source profiles. A dilution source sampling system was used to collect PM on both Teflon membrane filters and quartz fiber filters. The Teflon filters were analyzed gravimetrically for PM 10 and PM 2.5 mass concentrations and by X-ray fluorescence (XRF) for trace elements. The quartz fiber filters were analyzed for organic carbon (OC) and elemental carbon (EC) using a thermal/optical reflectance technique. Sulfur dioxide was measured using the standard wet chemistry method. Carbon monoxide was measured using an Orsat combustion analyzer. The emission rates of the R-coal combustion (in kg/hr), determined using the measured stack gas concentrations and the stack gas emission rates, were 0.74 for PM 10 , 0.38 for PM 25 , 20.7 for SO 2 , and 6.8 for CO, while those of the BB-coal combustion were 0.95 for PM 10 , 0.30 for PM 2 5 , 7.5 for SO 2 , and 5.3 for CO. The fuel-mass-based emission factors (in g/kg) of the R-coal, determined using the emission rates and the fuel burn rates, were 1.68 for PM 10 , 0.87 for PM 25 , 46.7 for SO 2 , and 15 for CO, while those of the BB-coal were 2.51 for PM 10 , 0.79 for PM 2.5 , 19.9 for SO 2 , and 14 for CO. The task-based emission factors (in g/ton steam generated) of the R-coal, determined using the fuel-mass-based emission factors and the coal/ steam conversion factors, were 0.23 for PM 10 , 0.12 for PM 2.5 , 6.4 for SO 2 , and 2.0 for CO, while those of the BB-coal were 0.30 for PM 10 , 0.094 for PM 2.5 , 2.4 for SO 2 , and 1.7 for CO. PM 10 and PM 2.5 elemental compositions are also presented for both types of coal tested in the study.

N2O emission under fluidized bed combustion condition

International Nuclear Information System (INIS)

Shen, B.X.; Yao, Q.; Mi, T.; Liu, D.C.; Feng, B.; Winter, Franz

2003-01-01

In this paper, many rules about N 2 O and NO x emission under fluidized bed combustion conditions were found by experiments. The research results indicate that CaO, CaSO 4 , Fe 2 O 3 and char have important influence on decomposition of N 2 O; co-combustion of coal and biomass are effective measures to low N 2 O and NO x emission

The effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

Energy Technology Data Exchange (ETDEWEB)

O`Connor, M. [National Power plc, Swindon (United Kingdom)

1999-04-01

A comprehensive study is reported on the impact of coal quality on nitrogen oxides emissions and carbon burnout in utility boilers, with the aim of assessing their relationship and developing predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon burnout. Power station trials demonstrated that coal quality effects nitrogen oxides and burnout. The variability in boiler conditions also impacted on these factors. Lower nitrogen and higher volatile coals generally produced less NO{sub x}. Volatile content was the most important generic coal property for predicting burnout. Modelling rig tests, using data from advanced laboratory-scale tests, were found to be just as successful as using rig tests for predicting NO{sub x} performance of different coals. Laboratory-scale tests were found to be successful in providing accurate predictions of burnout for the coals studied. Mathematical models, however, were found to be less successful in this area and further work to develop this is required. A major achievement was CFD solutions of full-scale utility boiler furnaces in a single mesh. 32 refs., 15 figs., 33 tabs., 2 apps.

Statistical modeling of an integrated boiler for coal fired thermal power plant

Directory of Open Access Journals (Sweden)

Sreepradha Chandrasekharan

2017-06-01

Full Text Available The coal fired thermal power plants plays major role in the power production in the world as they are available in abundance. Many of the existing power plants are based on the subcritical technology which can produce power with the efficiency of around 33%. But the newer plants are built on either supercritical or ultra-supercritical technology whose efficiency can be up to 50%. Main objective of the work is to enhance the efficiency of the existing subcritical power plants to compensate for the increasing demand. For achieving the objective, the statistical modeling of the boiler units such as economizer, drum and the superheater are initially carried out. The effectiveness of the developed models is tested using analysis methods like R2 analysis and ANOVA (Analysis of Variance. The dependability of the process variable (temperature on different manipulated variables is analyzed in the paper. Validations of the model are provided with their error analysis. Response surface methodology (RSM supported by DOE (design of experiments are implemented to optimize the operating parameters. Individual models along with the integrated model are used to study and design the predictive control of the coal-fired thermal power plant. Keywords: Chemical engineering, Applied mathematics

Co-combustion of anthracite coal and wood pellets: Thermodynamic analysis, combustion efficiency, pollutant emissions and ash slagging.

Science.gov (United States)

Guo, Feihong; Zhong, Zhaoping

2018-08-01

This work presents studies on the co-combustion of anthracite coal and wood pellets in fluidized bed. Prior to the fluidized bed combustion, thermogravimetric analysis are performed to investigate the thermodynamic behavior of coal and wood pellets. The results show that the thermal decomposition of blends is divided into four stages. The co-firing of coal and wood pellets can promote the combustion reaction and reduce the emission of gaseous pollutants, such as SO 2 and NO. It is important to choose the proportion of wood pellets during co-combustion due to the low combustion efficiency caused by large pellets with poor fluidization. Wood pellets can inhibit the volatilization of trace elements, especially for Cr, Ni and V. In addition, the slagging ratio of wood pellets ash is reduced by co-firing with coal. The research on combustion of coal and wood pellets is of great significance in engineering. Copyright © 2018 Elsevier Ltd. All rights reserved.

Effect of coal blending on the leaching characteristics of arsenic and selenium in fly ash from fluidized bed coal combustion

Energy Technology Data Exchange (ETDEWEB)

Jiao, F.; Yamada, N.; Sato, A.; Ninomiya, Yoshihiko [Chubu Univ., Aichi (Japan). Dept. of Applied Chemistry; Zhang, L. [Monash Univ., Clayton, VIC (Australia). Dept. of Chemical Engineering

2013-07-01

The capture ability of fly ash to arsenic (As) and selenium (Se) was investigated through the combustion of two single bituminous coals A and B and their mixture (blending ratio of 1:1, wt/wt) in a lab-scale fluidized bed reactor. The leaching characteristics of As and Se in corresponding fly ash were also conducted according to Japanese Industrial Standard (JIS). Speciation of As and Se during fly ash leaching test were predicted from the perspective of thermodynamic equilibrium. The results indicate that, combustion of coal B, containing abundant calcium, possesses a higher capture ability of As and Se than that of coal A through possible chemical reaction between As/Se with CaO. Leaching behavior of As and Se from fly ash is strongly dependent on the pH of the leachate. Free calcium in fly ash generates an alkaline leachate during leaching test and subsequently reduces As and Se leaching, which cause the leaching ratio of As and Se in fly ash derived from the combustion of coal B was much lower, relative to that in coal A. Combustion of blending coal promotes the overall capture ability of the fly ash to As/Se and reduces their leaching from fly ash through the synergy of free CaO between this two kind of fly ash.

Probabilistic approach to determining the optimum replacement of a superheater stage in 680 MW coal-fired boiler

Energy Technology Data Exchange (ETDEWEB)

Bos, Robert; Star, Ruud van der [Nuon Power Generation, Amsterdam (Netherlands)

2009-07-01

The boiler of the NUON power plant HW08 that went into operation in 1993 is designed as Benson boiler and mainly fired with hard coal. A creep-related tube failure occurred in the tertiary superheater that had been due to increased wall temperature caused by steam side formation of oxide layers. The theoretical lifetime of the components was calculated with the aid of the results of steam side oxide measurements and condition evaluation of the tertiary superheater with the aid of tube samples. The objective is to establish an operation and maintenance schedule for the desired operating lifetime of 300,000 hours. (orig.)

Possible improvements of efficiency by the use of new coal conversion technologies

International Nuclear Information System (INIS)

Krieb, K.H.

1976-01-01

Following a comparison of the efficiencies of conventional steam power processes, the gas fuel cell and the combined gas steam turbine processes are introduced as new coal utilization technologies. Coal conversion processes which can be coupled to combined gas-steam turbine processes such as the fluidized-bed firing, the solid bed gasification, the dust part-gasification and the fluidized-bed gasification are more closely mentioned and their coupling efficiencies discussed. The decoupling of third energy, such as low-temperature heat, high-temperature heat and chemical energy are briefly dealt with as third possibility for the improvement of the efficiency. (GG/LH) [de

Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

Science.gov (United States)

Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

2010-05-15

A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

Fiscal 1996 survey report on the environmentally friendly type coal utilization system feasibility study. Feasibility study of the environmentally friendly type coal utilization system in the Philippines; Kankyo chowagata sekitan riyo system kanosei chosa. Philippines ni okeru kankyo chowagata sekitan riyo system kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-03-01

Grasping the present situation of coal utilization technology in the Philippines, the paper proposed a feasibility study of introduction of the environmentally friendly type coal utilization system which seems to be needed in the future. (1) Introduction of the environmentally friendly type coal utilization system in the electric power generation sector: there are only four full-scale running coal thermal power plants in the Philippines. In the future, several coal thermal plants are planned to be constructed by 2005, but for the new installation, it is desirable to adopt fluidized bed boilers with wide application to coal kinds. In case of 0.3-1.0 million MW class plants, it is planned to adopt high grade import coals, and it will be natural to fire pulverized coal. For the processing of flue gas, it is a must to install desulfurization facilities and smoke/soot removal devices. (2) Utilization/development of domestic low grade coals: at the mine-mouth generating plant, it is necessary to investigate the economically minable amount of coal, confirm productivity, survey coal quality, etc., and select boiler. As to coal briquetting technology, it is necessary to examine coal quality for tests and make a thorough study of what technology is most suitable. 50 figs., 78 tabs.

Investigation of flow behaviour of coal particles in a pilot-scale fluidized bed gasifier (FBG) using radiotracer technique.

Science.gov (United States)

Pant, H J; Sharma, V K; Kamudu, M Vidya; Prakash, S G; Krishanamoorthy, S; Anandam, G; Rao, P Seshubabu; Ramani, N V S; Singh, Gursharan; Sonde, R R

2009-09-01

Knowledge of residence time distribution (RTD), mean residence time (MRT) and degree of axial mixing of solid phase is required for efficient operation of coal gasification process. Radiotracer technique was used to measure the RTD of coal particles in a pilot-scale fluidized bed gasifier (FBG). Two different radiotracers i.e. lanthanum-140 and gold-198 labeled coal particles (100 gm) were independently used as radiotracers. The radiotracer was instantaneously injected into the coal feed line and monitored at the ash extraction line at the bottom and gas outlet at the top of the gasifier using collimated scintillation detectors. The measured RTD data were treated and MRTs of coal/ash particles were determined. The treated data were simulated using tanks-in-series model. The simulation of RTD data indicated good degree of mixing with small fraction of the feed material bypassing/short-circuiting from the bottom of the gasifier. The results of the investigation were found useful for optimizing the design and operation of the FBG, and scale-up of the gasification process.

Investigations in fiscal 2000 on feasibility of environment friendly coal utilization system. Feasibility survey on environment friendly coal utilization system in India; 2000 nendo kankyo chowagata sekitan riyo system kanosei chosa hokokusho. Indo ni okeru kankyo chowagata sekitan riyo system kanosei chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Taking the area of the clean coal technology (CCT) effective for energy conservation and environment preservation as the object, a feasibility survey has been performed on executing a model project in India. About 70% of the total power generation capacity in India depends upon coals existing in abundance inside the country. Since the local coals are high in ash, low in sulfur, and low in calorie, the environmental problem related to thermal power plants is the disposition of fly ash. The Central Electricity Authority of India expects solving this problem by CCT introduction. It also expects increase in combustion efficiency by using ultra-critical boilers. The Indian cement industry often uses in-house electric power generation facilities because of high electric power cost, wherein the produced coal ash is used as a cement raw material. The matter of the strongest interest is the introduction of a high-efficiency combustion system that depends on low-grade coals. Among the CCTs, strong interest was shown in the fluidized bed cement kiln and the circulating fluidized bed boiler. The iron and steel industry has expectations toward effective coal washing technologies and coke manufacturing technologies. (NEDO)