WorldWideScience

Sample records for coal-fired boiler flue

  1. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2013-09-30

    Reaction Engineering International (REI) managed a team of experts from University of Utah, Siemens Energy, Praxair, Vattenfall AB, Sandia National Laboratories, Brigham Young University (BYU) and Corrosion Management Ltd. to perform multi-scale experiments, coupled with mechanism development, process modeling and CFD modeling, for both applied and fundamental investigations. The primary objective of this program was to acquire data and develop tools to characterize and predict impacts of CO{sub 2} flue gas recycle and burner feed design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) inherent in the retrofit of existing coal-fired boilers for oxy-coal combustion. Experimental work was conducted at Sandia National Laboratories’ Entrained Flow Reactor, the University of Utah Industrial Combustion Research Facility, and Brigham Young University. Process modeling and computational fluid dynamics (CFD) modeling was performed at REI. Successful completion of the project objectives resulted in the following key deliverables: 1) Multi-scale test data from 0.1 kW bench-scale, 100 kW and 200 kW laboratory-scale, and 1 MW semi-industrial scale combustors that describe differences in flame characteristics, fouling, slagging and corrosion for coal combustion under air-firing and oxygen-firing conditions, including sensitivity to oxy-burner design and flue gas recycle composition. 2) Validated mechanisms developed from test data that describe fouling, slagging, waterwall corrosion, heat transfer, char burnout and sooting under coal oxy-combustion conditions. The mechanisms were presented in a form suitable for inclusion in CFD models or process models. 3) Principles to guide design of pilot-scale and full-scale coal oxy-firing systems and flue gas recycle configurations, such that boiler operational impacts from oxy-combustion retrofits are minimized. 4

  2. A Pulverized Coal-Fired Boiler Optimized for Oxyfuel Combustion Technology

    Directory of Open Access Journals (Sweden)

    Tomáš Dlouhý

    2012-01-01

    Full Text Available This paper presents the results of a study on modifying a pulverized coal-fired steam boiler in a 250 MWe power plant for oxygen combustion conditions. The entry point of the study is a boiler that was designed for standard air combustion. It has been proven that simply substituting air by oxygen as an oxidizer is not sufficient for maintaining a satisfactory operating mode, not even with flue gas recycling. Boiler design optimization aggregating modifications to the boiler’s dimensions, heating surfaces and recycled flue gas flow rate, and specification of a flue gas recycling extraction point is therefore necessary in order to achieve suitable conditions for oxygen combustion. Attention is given to reducing boiler leakage, to which external pre-combustion coal drying makes a major contribution. The optimization is carried out with regard to an overall power plant conception for which a decrease in efficiency due to CO2 separation is formulated.

  3. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    The properties of the ash from co-firing of coal and straw have a large influence on boiler operation, flue gas cleaning equipment and appropriate utilization of the fly ash. A study on the fuel composition and local conditions influence on fly ash properties has been done by making entrained flo...

  4. Pilot plant experience in electron-beam treatment of iron-ore sintering flue gas and its application to coal boiler flue gas cleanup

    International Nuclear Information System (INIS)

    Kawamura, K.

    1984-01-01

    The present development status of the electron-beam flue gas treatment process, which is a dry process capable of removing SOx and NOx simultaneously, is described. The most advanced demonstration of this process was accomplished with a pilot plant in Japan where the maximum gas flow rate of 10,000 Nm 3 /h of an iron-ore sintering machine flue gas was successfully treated. The byproduct produced in this process is collected as a dry powder which is a mixture of ammonia sulfate and ammonium nitrate and is saleable as a fertilizer or a fertilizer component. A preliminary economic projection showed that this process costs less than the lime scrubber which removes SOx but does not remove NOx. Tests using simulated coal combustion gases suggest that this process will be applicable to coal-fired boiler flue gas treatment as well. However, tests on actual coal-fired flue gases are still required for commercial application decisions. A process development unit program consisting of the design, construction and testing of actual coal-fired power station flue gases is underway in the U.S.A. The design and engineering of the test plant is far advanced and the construction phase will be launched in the very near future. (author)

  5. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    International Nuclear Information System (INIS)

    Kenneth E. Baldrey

    2002-01-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO(sub 3) and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative

  6. Mathematical modelling of flue gas tempered flames produced from pulverised coal fired with oxygen

    Energy Technology Data Exchange (ETDEWEB)

    Breussin, A.; Weber, R.; Kamp, W.L. van de

    1997-10-01

    The combustion of pulverised coal in conventional utility boilers contributes significantly to global CO{sub 2} emissions. Because atmospheric air is used as the combustion medium, the exhaust gases of conventional pulverised coal fired utility boilers contain approximately 15 % CO{sub 2}. This relatively low concentration makes separating and recovering CO{sub 2} a very energy-intensive process. This process can be simplified if N{sub 2} is eliminated from the comburent before combustion by firing the pulverised coal with pure oxygen. However, this concept will result in very high flames temperatures. Flue gas recirculation can be used to moderate the flame temperature, whilst generating a flue gas with a CO{sub 2} concentration of 95 %. In this presentation, both experimental and modelling work will be described. The former deals with identifying the issues related to the combustion of pulverised coal in simulated turbine exhaust gas, particularly with respect to stability, burnout and pollutant emissions. The second part of this presentation describes mathematical modelling of type 2 as well as type 1 swirling pulverised coal flames. Future work will concentrate on high CO{sub 2} levels environments. (orig.)

  7. Study of flue-gas temperature difference in supercritical once-through boiler

    Science.gov (United States)

    Kang, Yanchang; Li, Bing; Song, Ang

    2018-02-01

    The 600 MW coal-fired once-through Boilers with opposed firing at a power plant are found to experience marked temperature variation and even overtemperature on the wall of the heating surface as a result of flue-gas temperature (FGT) variation in the boiler. In this study, operational adjustments were made to the pulverizing, combustion, and secondary air box systems in these boilers, in order to solve problems in internal combustion. The adjustments were found to reduce FGT difference and optimize the boiler’ combustion conditions. The results of this study can provide a reference for optimization of coal-fired boiler of the same type in similar conditions.

  8. PCDDs/PCDFs, dl-PCBs and HCB in the flue gas from coal fired CFB boilers.

    Science.gov (United States)

    Grochowalski, Adam; Konieczyński, Jan

    2008-08-01

    The aim of the project was to measure the actual emissions of polychlorinated dibenzodioxins (PCDDs), polychlorinated dibenzofurans (PCDFs), dioxin-like polychlorinated biphenyls (dl-PCBs) and hexachlorobenzene (HCB) from four selected power plants in Poland in order to update the national inventory of PCDDs/PCDFs emission. Relatively low PCDDs/PCDFs as well as dl-PCBs concentrations in flue gas obtained in measurements in this study for four different circulated fluidized bed (CFB) boilers indicate practical absence of any hazards caused by PCDDs/PCDFs emission from these units. The results of PCDDs/PCDFs determination obtained in this study indicate that hard coal combustion in large CFB in the four central heating plants (CHP) is not a significant source of PCDDs/PCDFs emission to the environment even if operated by co-firing of waste coal. PCDDs/PCDFs concentration in flue gases as well as emission factors were recorded in the range of 0.012-0.060 ng I-TEQ/m(n)(3) and 7.51-46.4 microg I-TEQ/TJ, respectively. Dl-PCBs concentration was practically below the LOQ=0.006 ng WHO-PCB TEQ/m(n)(3) in all experiments. HCB concentration as well as emission factors were recorded in the range of 11.5-42.0 ng/m(n)(3) and 6.19-26.7 mg/TJ, respectively, where the highest value was obtained for co-firing of waste coal, however. Obtained in this work emission factors will be used for national emission inventory purposes instead of the factors proposed by Toolkit or taken from previous measurements. However, consideration should be given to the fact that the measurements in most cases are related to single installations. Therefore, the need for further development of national factors for the power generation industry in Poland is desired.

  9. Coal fired flue gas mercury emission controls

    International Nuclear Information System (INIS)

    Wu, Jiang; Pan, Weiguo; Cao, Yan; Pan, Weiping

    2015-01-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

  10. Coal fired flue gas mercury emission controls

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Jiang; Pan, Weiguo [Shanghai Univ. of Electric Power (China); Cao, Yan; Pan, Weiping [Western Kentucky Univ., Bowling Green, KY (United States)

    2015-05-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of flue gas contents on the mercury speciation transformation process. Mercury emission control methods, such as existing APCDs (air pollution control devices) at power stations, sorbent injection, additives in coal combustion and photo-catalytic methods are introduced in detail. Lab-scale, pilot-scale and full-scale experimental studies of sorbent injection conducted by the authors are presented systematically, helping researchers and engineers to understand how this approach reduces the mercury emissions in flue gas and to apply the methods in mercury emission control at coal-fired power stations.

  11. [Emission Characteristics of Water-Soluble Ions in Fumes of Coal Fired Boilers in Beijing].

    Science.gov (United States)

    Hu, Yue-qi; Ma, Zhao-hui; Feng, Ya-jun; Wang, Chen; Chen, Yuan-yuan; He, Ming

    2015-06-01

    Selecting coal fired boilers with typical flue gas desulfurization and dust extraction systems in Beijing as the study objects, the issues and characteristics of the water-soluble ions in fumes of coal fired boilers and theirs influence factors were analyzed and evaluated. The maximum mass concentration of total water-soluble ions in fumes of coal fired boilers in Beijing was 51.240 mg x m(-3) in the benchmark fume oxygen content, the minimum was 7.186 mg x m(-3), and the issues of the water-soluble ions were uncorrelated with the fume moisture content. SO4(2-) was the primary characteristic water-soluble ion for desulfurization reaction, and the rate of contribution of SO4(2-) in total water-soluble ions ranged from 63.8% to 81.0%. F- was another characteristic water-soluble ion in fumes of thermal power plant, and the rate of contribution of F- in total water-soluble ions ranged from 22.2% to 32.5%. The fume purification technologies significantly influenced the issues and the emission characteristics of water-soluble ions in fumes of coal fired boilers. Na+ was a characteristic water-soluble ion for the desulfurizer NaOH, NH4+ and NO3+ were characteristic for the desulfurizer NH4HCO3, and Mg2+ was characteristic for the desulfurizer MgO, but the Ca2+ emission was not increased by addition of the desulfurizer CaO or CaCO3 The concentrations of NH4+ and NO3- in fumes of thermal power plant were lower than those in fumes of industrial or heating coal fired boilers. The form of water-soluble ions was significantly correlated with fume temperature. The most water-soluble ions were in superfine state at higher fume temperature and were not easily captured by the filter membrane.

  12. Co-firing straw and coal in a 150-MWe utility boiler: in situ measurements

    DEFF Research Database (Denmark)

    Hansen, P. F.B.; Andersen, Karin Hedebo; Wieck-Hansen, K.

    1998-01-01

    A 2-year demonstration program is carried out by the Danish utility I/S Midtkraft at a 150-MWe PF-boiler unit reconstructed for co-firing straw and coal. As a part of the demonstration program, a comprehensive in situ measurement campaign was conducted during the spring of 1996 in collaboration...... with the Technical University of Denmark. Six sample positions have been established between the upper part of the furnace and the economizer. The campaign included in situ sampling of deposits on water/air-cooled probes, sampling of fly ash, flue gas and gas phase alkali metal compounds, and aerosols as well...... deposition propensities and high temperature corrosion during co-combustion of straw and coal in PF-boilers. Danish full scale results from co-firing straw and coal, the test facility and test program, and the potential theoretical support from the Technical University of Denmark are presented in this paper...

  13. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

  14. Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China

    International Nuclear Information System (INIS)

    Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

    2016-01-01

    Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007–2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM 10 , PM 2.5 , SO 2 , NO x , CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NO x and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. - Highlights: • A unit-based emission inventory of coal-fired industrial boilers is developed. • Temporal trend of historical period 2007–2013 and the future till 2030 is

  15. DEVELOPMENT OF ANALYTICAL METHODS FOR THE QUANTIFICATION OF THE CHEMICAL FORMS OF MERCURY AND OTHER TARGET POLLUTANTS IN COAL-FIRED BOILER FLUE GAS

    Energy Technology Data Exchange (ETDEWEB)

    Terence J. McManus, Ph.D.

    1999-06-30

    Since approximately 55% of the electrical power produced in the U. S. is generated by coal-based power utility plants, there is serious concern about the massive amounts of coal combustion products emitted into the atmosphere annually. Furthermore, Title III of the 1990 Clean Air Act Amendments (CAAA) requires the measurement and inventory of a possible 189 hazardous air pollutants (HAPs) from any stationary source producing more than 10 tons per year of any one pollutant or more than 25 tons per year of total pollutants. Although power utilities are not presently included on the list of source categories, the CAAA requires the U. S. Environmental Protection Agency to carry out a study of emissions from electricity generation using fossil fuels. Since many of these HAPs are known to be present in coal derived flue gas, coal-fired electric power utilities may be subject to regulation following these studies if Congress considers it necessary. In a cooperative effort with the U. S. Environmental Protection Agency (EPA), the U. S. Department of Energy (DOE) through its Federal Energy Technology Center (FETC) initiated such a study in 1991. DOE-FETC commissioned five primary contractors to conduct emission studies at eight different coal-fired electric utilities. The eight sites represented a cross section of feed coal type, boiler designs, and particulate and gaseous pollutant control technologies. The major goal of these studies was to determine the sampling and analytical methodologies that could be used efficiently to perform these emission tests while producing representative and reliable emission data. The successful methodology could then be recommended to the EPA for use in compliance testing in the event the regulation of air toxic emissions from coal-fired power plants is implemented. A secondary purpose of the testing was to determine the effectiveness of the control technologies in reducing target hazardous air pollutants. Advanced Technology Systems, Inc

  16. Firing a sub-bituminous coal in pulverized coal boilers configured for bituminous coals

    Energy Technology Data Exchange (ETDEWEB)

    N. Spitz; R. Saveliev; M. Perelman; E. Korytni; B. Chudnovsky; A. Talanker; E. Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

    2008-07-15

    It is important to adapt utility boilers to sub-bituminous coals to take advantage of their environmental benefits while limiting operation risks. We discuss the performance impact that Adaro, an Indonesian sub-bituminous coal with high moisture content, has on opposite-wall and tangentially-fired utility boilers which were designed for bituminous coals. Numerical simulations were made with GLACIER, a computational-fluid-dynamic code, to depict combustion behavior. The predictions were verified with full-scale test results. For analysis of the operational parameters for firing Adaro coal in both boilers, we used EXPERT system, an on-line supervision system developed by Israel Electric Corporation. It was concluded that firing Adaro coal, compared to a typical bituminous coal, lowers NOx and SO{sub 2} emissions, lowers LOI content and improves fouling behavior but can cause load limitation which impacts flexible operation. 21 refs., 7 figs., 3 tabs.

  17. Performance of double source boiler with coal-fired and solar power tower heat for supercritical power generating unit

    International Nuclear Information System (INIS)

    Zhang, Maolong; Du, Xiaoze; Pang, Liping; Xu, Chao; Yang, Lijun

    2016-01-01

    An approach of high-efficiency utilization of solar energy was proposed, by which the high concentrated heat received by the solar tower was integrated to the supercritical coal-fired boiler. Two schemes that solar energy was used to heat superheat steam or subcooled feed water were presented. The thermodynamic and heat transfer models were established. For a practical 660 MW supercritical power generating unit, the standard coal consumption of power generation could be decreased by more than 17 g/kWh by such double source boiler. The drawbacks of both schemes were found and then were amended by adding a flue gas bypass to the boiler. It also can be concluded that the maximum solar contribution of two schemes for the gross power generation are 6.11% and 4.90%, respectively. The solar power efficiency of the re-modified designs were demonstrated be superior to that of PS10. In terms of turbine efficiency, the comparisons with Solar Two plant having similar initial temperature found that the efficiency of Scheme I was 5.25% higher than that of Solar Two while the advantage of Scheme II was existing either. Additionally, in two schemes with flue bypass when the medium was extracted, the thermal efficiency of boiler could be improved as well. - Highlights: • High concentrated solar tower heat is integrated to the supercritical coal-fired boiler. • The double source boiler can use solar energy to heat superheat steam or subcooled feed water. • Power generating coal consumption can be reduced by more than 17 g/kWh by the double source boiler. • The solar contribution of double source boiler for the gross power generation can be as high as 6.11%.

  18. Optimized CO2-flue gas separation model for a coal fired power plant

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R. [Telemark University College, Porsgrunn (Norway); Mohsin, Muhammad [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The detailed description of the CO2 removal process using mono-ethylamine (MEA) as a solvent for coal-fired power plant is present in this paper. The rate based Electrolyte NRTL activity coefficient model was used in the Aspen Plus. The complete removal process with re-circulating solvent back to the absorber was implemented with the sequential modular method in Aspen Plus. The most significant cost related to CO2 capture is the energy requirement for re-generating solvent, i.e. re-boiler duty. Parameters’ effects on re-boiler duty were studied, resulting decreased re-boiler duty with the packing height and absorber packing diameter, absorber pressure, solvent temperature, stripper packing height and diameter. On the other hand, with the flue gas temperature, re-boiler duty is increased. The temperature profiles and CO2 loading profiles were used to check the model behavior.

  19. Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant

    International Nuclear Information System (INIS)

    Liu, Xingrang; Bansal, R.C.

    2014-01-01

    Highlights: • A coal fired power plant boiler combustion process model based on real data. • We propose multi-objective optimization with CFD to optimize boiler combustion. • The proposed method uses software CORBA C++ and ANSYS Fluent 14.5 with AI. • It optimizes heat flux transfers and maintains temperature to avoid ash melt. - Abstract: The dominant role of electricity generation and environment consideration have placed strong requirements on coal fired power plants, requiring them to improve boiler combustion efficiency and decrease carbon emission. Although neural network based optimization strategies are often applied to improve the coal fired power plant boiler efficiency, they are limited by some combustion related problems such as slagging. Slagging can seriously influence heat transfer rate and decrease the boiler efficiency. In addition, it is difficult to measure slag build-up. The lack of measurement for slagging can restrict conventional neural network based coal fired boiler optimization, because no data can be used to train the neural network. This paper proposes a novel method of integrating non-dominated sorting genetic algorithm (NSGA II) based multi-objective optimization with computational fluid dynamics (CFD) to decrease or even avoid slagging inside a coal fired boiler furnace and improve boiler combustion efficiency. Compared with conventional neural network based boiler optimization methods, the method developed in the work can control and optimize the fields of flue gas properties such as temperature field inside a boiler by adjusting the temperature and velocity of primary and secondary air in coal fired power plant boiler control systems. The temperature in the vicinity of water wall tubes of a boiler can be maintained within the ash melting temperature limit. The incoming ash particles cannot melt and bond to surface of heat transfer equipment of a boiler. So the trend of slagging inside furnace is controlled. Furthermore, the

  20. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    in a pilot scale furnace and soot behavior predicted by the CFD model showed good agreement. Field and laboratory tests were performed for SCR catalysts used for coal and biomass co-firing applications. Fundamental laboratory studies were performed to better understand mechanisms involved with catalyst deactivation. Field tests with a slip stream reactor were used to create catalyst exposed to boiler flue gas for firing coal and for co-firing coal and biomass. The field data suggests the mechanisms leading to catalyst deactivation are, in order of importance, channel plugging, surface fouling, pore plugging and poisoning. Investigations were performed to better understand the mechanisms involved with catalyst regeneration through mechanical or chemical methods. A computer model was developed to predict NOx reduction across the catalyst in a SCR. Experiments were performed to investigate the fundamentals of ammonia/fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. Measurements were performed for ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes. This work resulted in the first fundamental ammonia isotherms on carbon-containing fly ash samples. This work confirms industrial reports that aqueous solution chemistry takes place upon the introduction of even very small amounts of water, while the ash remains in a semi-dry state.

  1. Co-firing of coal with biomass and waste in full-scale suspension-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Dam-Johansen, Kim; Frandsen, Flemming J.; Jensen, Peter A.; Jensen, Anker D. [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of chemical and Biochemical Engineering

    2013-07-01

    The energy policy in Denmark has for many years focused on lowering the net CO{sub 2} emission from heat and power production by replacing fossil fuels by renewable resources. This has been done by developing dedicated grate-fired boilers for biomass and waste fuels but also by developing coal-based suspension-fired boilers to accept still higher fractions of biomass or waste material as fuels. This last development has been challenging of many reasons, including pre-treatment of fuels, and solving potential emission and operational problems during the simultaneous development of supercritical steam cycles with steam temperatures close to 600 C, providing power efficiencies close to 50% (Hein KRG, Sustainable energy supply and environment protection - strategies, resources and technologies. In: Gupta R, Wall T, Hupa M, Wigley F, Tillman D, Frandsen FJ (eds) Proceedings of international conference on impact of fuel quality on power production and the environment, Banff Conference Centre, Banff, Alberta, Canada, 29 Sept-4 Oct, 2008). For 25 years the CHEC (Combustion and Harmful Emission Control) Research Centre at DTU Chemical Engineering, has attained a leading role in research, supporting power producing industry, plant owners and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools. The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This chapter provides an overview of research activities, aiming at increasing biomass shares during co-firing in suspension, conducted in close collaboration with

  2. Waterwall corrosion evaluation in coal-fired boilers using electrochemical measurements

    Energy Technology Data Exchange (ETDEWEB)

    Davis, K.; Lee, C.; Seeley, R.; Harding, S.; Heap, M.; Cox, W.

    2000-07-01

    Until recently, waterwall corrosion in North American coal-fired boilers was uncommon and relatively mild. However, the introduction of combustion modifications to reduce in-furnace NOx formation has led to notable increases in the frequency and severity of waterwall wastage. Reaction Engineering International (REI) has worked with the Department of Energy and EPRI to improve predictive capabilities and provide solutions for furnace wall wastage for a wide range of coal-fired furnaces. To date, this work has emphasized computational simulations. More recently, REI in partnership with Corrosion Management has begun complementary efforts to improve their services by evaluating technologies capable of determining the location/rate of high water wall wastage resulting from corrosion. After an evaluation of commercially available options, electrochemical noise (EN) technology has been chosen for continued development. This approach has been successfully applied to corrosion-related problems involving acid dewpoint corrosion in flue gas ductwork, FGD systems, cooling water systems, oil and gas production, and acid cleaning (Cox et al, 1999). This paper presents the results of preliminary testing of an EN probe in a high temperature environment typical of the lower furnace of a cyclone-fired boiler operating under staged conditions. The relationship between electrochemical responses and (1) stoichiometry and (2) local hydrogen sulfide concentration is investigated and the qualitative and quantitative usefulness of the approach for on-line risk management is considered.

  3. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

    2009-06-30

    This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and

  4. Utilization of coal-water fuels in fire-tube boilers

    International Nuclear Information System (INIS)

    Sommer, T.M.; Melick, T.A.

    1991-01-01

    The Energy and Environmental Research Corporation (EER), in cooperation with the University of Alabama and Jim Walter Resources, has been awarded a DOE contract to retrofit an existing fire-tube boiler with a coal-water slurry firing system. Recognizing that combustion efficiency is the principle concern when firing slurry in fire-tube boilers, EER has focused the program on innovative approaches for improving carbon burnout without major modifications to the boiler. This paper reports on the program which consists of five tasks. Task 1 provides for the design and retrofit of the host boiler to fire coal-water slurry. Task 2 is a series of optimization tests that will determine the effects of adjustable parameters on boiler performance. Task 3 will perform about 1000 hours of proof-of-concept system tests. Task 4 will be a comprehensive review of the test data in order to evaluate the economics of slurry conversions. Task 5 will be the decommissioning of the test facility if required

  5. Assessment of nitrogen oxide emission for designing boilers fired with coal dust

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.; Gusev, L.N.; Babii, V.I.

    1983-09-01

    A method for forecasting emission of nitrogen oxides from steam boilers fired with coal is described. The method produces accurate results when nitrogen oxide emission from furnaces with straight-flow burners and turbulent-type burners fired with coal dusts is forecast. Oxides formed by decomposition of chemical compounds in coal (so-called 'fuel' nitrogen oxides) and nitrogen oxides formed by oxidation of molecular nitrogen by atomic oxygen (so-called 'thermal' nitrogen oxides) are evaluated. Zones in which the two types of nitrogen oxide are formed in flames are characterized. Factors which influence formation of nitrogen oxides in a furnace are evaluated: excess air, flue gas recirculation, design of a furnace and burners, movement of air and coal dust mixture in a furnace, temperature, methods for coal dust preparation, coal dust properties. Equations for forecasting emission of nitrogen oxides from furnaces are derived. Nomograms for easy calculation of emission are also given. Examples of using the method for forecasting emission of nitrogen oxides from furnaces fired with coal from the Kuzbass, the Donbass and Ehkibastuz are discussed. Comparisons of emission of nitrogen oxides calculated on the basis of the method and emission determined experimentally show that forecasting accuracy is high and errors do not exceed 10%. 5 references.

  6. Coal fired flue gas mercury emission controls

    CERN Document Server

    Wu, Jiang; Pan, Weiguo; Pan, Weiping

    2015-01-01

    Mercury (Hg) is one of the most toxic heavy metals, harmful to both the environment and human health. Hg is released into the atmosphere from natural and anthropogenic sources and its emission control has caused much concern. This book introduces readers to Hg pollution from natural and anthropogenic sources and systematically describes coal-fired flue gas mercury emission control in industry, especially from coal-fired power stations. Mercury emission control theory and experimental research are demonstrated, including how elemental mercury is oxidized into oxidized mercury and the effect of

  7. Environment protection by coupling of a municipal waste incinerator to an existing coal fire steam boiler

    Energy Technology Data Exchange (ETDEWEB)

    Ionel, I.; Stanescu, P.D.O.; Gruescu, C.; Savu, A.; Ungureanu, C. [University of Politehnic Timisoara, Timisoara (Romania)

    2006-12-15

    The paper offers an analysis of the potential coupling of a municipal waste incinerator in Romania, to an existing coal fired steam boiler. Considering the retention of heavy metals as well as HCl from the waste flue gases before entering the boiler, the simulation analysis of the boiler, under the situation that the gases from the scrubber are introduced, are presented As general conclusion one notes that it is possible to apply the concept even if the analysed case is of less importance, but more potential application are viewed for larger industrial application, for new concepts of modern power plants, to meet EU environmental regulations, especially for CO{sub 2} reduction.

  8. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  9. Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

    Directory of Open Access Journals (Sweden)

    Żymełka Piotr

    2017-12-01

    Full Text Available Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS data.

  10. Online Monitoring System of Air Distribution in Pulverized Coal-Fired Boiler Based on Numerical Modeling

    Science.gov (United States)

    Żymełka, Piotr; Nabagło, Daniel; Janda, Tomasz; Madejski, Paweł

    2017-12-01

    Balanced distribution of air in coal-fired boiler is one of the most important factors in the combustion process and is strongly connected to the overall system efficiency. Reliable and continuous information about combustion airflow and fuel rate is essential for achieving optimal stoichiometric ratio as well as efficient and safe operation of a boiler. Imbalances in air distribution result in reduced boiler efficiency, increased gas pollutant emission and operating problems, such as corrosion, slagging or fouling. Monitoring of air flow trends in boiler is an effective method for further analysis and can help to appoint important dependences and start optimization actions. Accurate real-time monitoring of the air distribution in boiler can bring economical, environmental and operational benefits. The paper presents a novel concept for online monitoring system of air distribution in coal-fired boiler based on real-time numerical calculations. The proposed mathematical model allows for identification of mass flow rates of secondary air to individual burners and to overfire air (OFA) nozzles. Numerical models of air and flue gas system were developed using software for power plant simulation. The correctness of the developed model was verified and validated with the reference measurement values. The presented numerical model for real-time monitoring of air distribution is capable of giving continuous determination of the complete air flows based on available digital communication system (DCS) data.

  11. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

    2014-01-01

    A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  12. Thermodynamic properties calculation of the flue gas based on its composition estimation for coal-fired power plants

    International Nuclear Information System (INIS)

    Xu, Liang; Yuan, Jingqi

    2015-01-01

    Thermodynamic properties of the working fluid and the flue gas play an important role in the thermodynamic calculation for the boiler design and the operational optimization in power plants. In this study, a generic approach to online calculate the thermodynamic properties of the flue gas is proposed based on its composition estimation. It covers the full operation scope of the flue gas, including the two-phase state when the temperature becomes lower than the dew point. The composition of the flue gas is online estimated based on the routinely offline assays of the coal samples and the online measured oxygen mole fraction in the flue gas. The relative error of the proposed approach is found less than 1% when the standard data set of the dry and humid air and the typical flue gas is used for validation. Also, the sensitivity analysis of the individual component and the influence of the measurement error of the oxygen mole fraction on the thermodynamic properties of the flue gas are presented. - Highlights: • Flue gas thermodynamic properties in coal-fired power plants are online calculated. • Flue gas composition is online estimated using the measured oxygen mole fraction. • The proposed approach covers full operation scope, including two-phase flue gas. • Component sensitivity to the thermodynamic properties of flue gas is presented.

  13. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US

  14. Multi-objective Optimization of Coal-fired Boiler Combustion Based on NSGA-II

    OpenAIRE

    Tingfang Yu; Hongzhen Zhu; Chunhua Peng

    2013-01-01

    NOx emission characteristics and overall heat loss model for a 300MW coal-fired boiler were established by Back Propagation (BP) neural network, by which the the functional relationship between outputs (NOx emissions & overall heat loss of the boiler) and inputs (operational parameters of the boiler) of a coal-fired boiler can be predicted. A number of field test data from a full-scale operating 300MWe boiler were used to train and verify the BP model. The NOx emissions & heat loss pr...

  15. Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

    2012-03-31

    degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for

  16. Demonstration of SCR technology for the control of NOx emissions from high-sulfur coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hinton, W.S. [W.S. Hinton and Associates, Cantonment, FL (United States); Maxwell, J.D.; Healy, E.C.; Hardman, R.R. [Southern Company Services, Inc., Birmingham, AL (United States); Baldwin, A.L. [Dept. of Energy, Pittsburgh, PA (United States)

    1997-12-31

    This paper describes the completed Innovative Clean Coal Technology project which demonstrated SCR technology for reduction of flue gas NO{sub x} emissions from a utility boiler burning US high-sulfur coal. The project was sponsored by the US Department of Energy, managed and co-funded by Southern Company Services, Inc. on behalf of the Southern Company, and also co-funded by the Electric Power Research Institute and Ontario Hydro. The project was located at Gulf Power Company`s Plant Crist Unit 5 (a 75 MW tangentially-fired boiler burning US coals that had a sulfur content ranging from 2.5--2.9%), near Pensacola, Florida. The test program was conducted for approximately two years to evaluate catalyst deactivation and other SCR operational effects. The SCR test facility had nine reactors: three 2.5 MW (5,000 scfm), and operated on low-dust flue gas. The reactors operated in parallel with commercially available SCR catalysts obtained from suppliers throughout the world. Long-term performance testing began in July 1993 and was completed in July 1995. A brief test facility description and the results of the project are presented in this paper.

  17. CFD analysis of temperature imbalance in superheater/reheater region of tangentially coal-fired boiler

    Science.gov (United States)

    Zainudin, A. F.; Hasini, H.; Fadhil, S. S. A.

    2017-10-01

    This paper presents a CFD analysis of the flow, velocity and temperature distribution in a 700 MW tangentially coal-fired boiler operating in Malaysia. The main objective of the analysis is to gain insights on the occurrences in the boiler so as to understand the inherent steam temperature imbalance problem. The results show that the root cause of the problem comes from the residual swirl in the horizontal pass. The deflection of the residual swirl due to the sudden reduction and expansion of the flow cross-sectional area causes velocity deviation between the left and right side of the boiler. This consequently results in flue gas temperature imbalance which has often caused tube leaks in the superheater/reheater region. Therefore, eliminating the residual swirl or restraining it from being diverted might help to alleviate the problem.

  18. Advanced char burnout models for the simulation of pulverized coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

    2005-07-01

    The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

  19. Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-11-01

    The objective of this project is to demonstrate and evaluate commercially available selective catalytic reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. Coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and European gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small- scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW capacity) near Pensacola, Florida. The project is funded by the U.S. Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing al aspects of this project. 1 ref., 69 figs., 45 tabs.

  20. Co-firing of Coal with Biomass and Waste in Full-scale Suspension-fired Boilers

    DEFF Research Database (Denmark)

    Dam-Johansen, Kim; Jappe Frandsen, Flemming; Jensen, Peter Arendt

    2013-01-01

    and boiler manufacturers to optimize design and operation and minimize cost and environmental impact using alternative fuels in suspension fired boilers. Our contribution has been made via a combination of full-scale measuring campaigns, pilot-scale studies, lab-scale measurements and modeling tools....... The research conducted has addressed many issues important for co-firing, i.e. fuel processing, ash induced boiler deposit formation and corrosion, boiler chamber fuel conversion and emission formation, influence on flue gas cleaning equipment and the utilization of residual products. This paper provides...... research has provided results with implications for operation of milling and burner equipment, appropriate fuel mixing strategies, minimization of ash deposit formation and corrosion, minimization of NO formation, appropriate operation of SCR catalyst equipment and utilization of residual products...

  1. Feasibility of applying coal-fired boiler technology to process heaters

    Energy Technology Data Exchange (ETDEWEB)

    O' Sullivan, T F

    1978-01-01

    The preponderance of coal in US fossil fuel reserves has raised the question of the conversion of hydrocarbon process heaters to coal firing. A review undertaken in 1977 by an API sub-committee concluded that neither existing heaters nor existing heater designs were capable of modification or revision to burn coal, and that new coal-fired design consistent with process requirements would be needed for this purpose. In recognition of this need a cooperative investigation was undertaken by Combustion Engineering and Lummus. The present paper, reporting on this investigation, reviews existing coal-fired boiler equipment and techniques and describes their adaptation to the development of a design concept for a coal-fired process heater. To this end, the design parameters for both steam boilers and fired heaters have been compared and have been incorporated into a workable coal-fired process heater design which includes the following features; a coutant bottom for ash removal, an ash-hopper located under both radiant and convection chambers, a tangent type finned wall construction, a straight through gas flow pattern, a vertical tube convection section, horizontal firing using round burners, and an overall geometry allowing a coil arrangement capable of accommodating varying numbers of parallel serpentine coils. These features are integrated into a conceptual heater design which is detailed in a series of illustrations.

  2. [Emission characteristics of PM10 from coal-fired industrial boiler].

    Science.gov (United States)

    Li, Chao; Li, Xing-Hua; Duan, Lei; Zhao, Meng; Duan, Jing-Chun; Hao, Ji-Ming

    2009-03-15

    Through ELPI (electrical low-pressure impactor) based dilution sampling system, the emission characteristics of PM10 and PM2.5 was studied experimentally at the inlet and outlet of dust catchers at eight different coal-fired industrial boilers. Results showed that a peak existed at around 0.12-0.20 microm of particle size for both number size distribution and mass size distribution of PM10 emitted from most of the boilers. Chemical composition analysis indicated that PM2.5 was largely composed of organic carbon, elementary carbon, and sulfate, with mass fraction of 3.7%-21.4%, 4.2%-24.6%, and 1.5%-55.2% respectively. Emission factors of PM10 and PM2.5 measured were 0.13-0.65 kg x t(-1) and 0.08-0.49 kg x t(-1) respectively for grate boiler using raw coal, and 0.24 kg x t(-1) and 0.22 kg x t(-1) for chain-grate boiler using briquette. In comparison, the PM2.5 emission factor of fluidized bed boiler is 1.14 kg x t(-1), much her than that of grate boiler. Due to high coal consumption and low efficiency of dust separator, coal-fired industrial boiler may become the most important source of PM10, and should be preferentially controlled in China.

  3. Method of flash evaporation and condensation – heat pump for deep cooling of coal-fired power plant flue gas: Latent heat and water recovery

    International Nuclear Information System (INIS)

    Li, Yuzhong; Yan, Min; Zhang, Liqiang; Chen, Guifang; Cui, Lin; Song, Zhanlong; Chang, Jingcai; Ma, Chunyuan

    2016-01-01

    Highlights: • A method is developed for deep cooling of flue gas in coal-fired boilers. • The method can recover both latent heat and water from flue gas. • The method utilizes FGD scrubber as a deep cooling exchanger. • The method adopts the direct heat exchange mode to avoid the corrosion problem. - Abstract: Flue gas waste heat recovery and utilization is an efficient means to improve the energy efficiency of coal-fired power plants. At present, the surface corrosion and fouling problems of heat exchanger hinder the development of flue gas deep cooling. In this study, a novel flue gas deep cooling method that can reduce flue gas temperature below the dew point of vapor to recover latent heat and obtain clean water simultaneously is proposed to achieve improved energy efficiency. The heat transfer mode of this method is the direct contact mode, which takes the scrubber, e.g. the flue gas desulfurization (FGD) scrubber, as the deep cooling exchanger. The flash evaporation and condensation (FEC) device and heat pump (HP) are utilized to provide low-temperature medium, such as FGD slurry or water, for washing and deep cooling flue gas, to collect recovered water, and to absorb recovered waste heat. This method is called as the FEC–HP method. This paper elaborated on two optional models of the proposed method. The mechanism for recovering heat and water was also analyzed using the customized flue gas humidity chart, and the method to quantitate recovered heat and water, as well as the results of the case of a 300 MW coal-fired generator set were provided. Net present value calculations showed that this method is profitable in the scenario of burning high-water-content coals. Several potential advantages of this method and suggestions for practical application were also discussed.

  4. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  5. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    Energy Technology Data Exchange (ETDEWEB)

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  6. Pilot-scale test for electron beam purification of flue gas from coal-combustion boiler

    International Nuclear Information System (INIS)

    Namba, Hideki; Tokunaga, Okihiro; Hashimoto, Shoji; Doi, Yoshitaka; Aoki, Shinji; Izutsu, Masahiro

    1995-01-01

    A pilot-scale test for electron beam treatment of flue gas (12,000m 3 N/hr) from coal-fired boiler was conducted by Japan Atomic Energy Research Institute, Chubu Electric Power Company and Ebara Corporation, in the site of Shin-Nagoya Thermal Power Plant in Nagoya, Japan. During 14 months operation, it was proved that the method is possible to remove SO 2 and NO x simultaneously in wide concentration range of SO 2 (250-2,000ppm) and NO x (140-240ppm) with higher efficiency than the conventional methods, with appropriate operation conditions (dose, temperature etc.). The pilot plant was easily operated with well controllability and durability, and was operated for long period of time without serious problems. The byproduct, ammonium sulfate and ammonium nitrate, produced by the treatment was proved to be a nitrogenous fertilizer with excellent quality. (author)

  7. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-01-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  8. Cofiring of biofuels in coal fired boilers: Results of case study analysis

    Energy Technology Data Exchange (ETDEWEB)

    Tillman, D.A. [Ebasco Environmental, Sacramento, CA (United States); Hughes, E. [Electric Power Research Institute, Palo Alto, CA (United States); Gold, B.A. [TVA, Chattanooga, TN (United States)

    1993-12-31

    Ebasco Environmental and Reaction Engineering, under contract to EPRI, performed a case study analysis of cofiring biomass in coal-fired boilers of the Tennessee Valley Authority (TVA). The study was also sponsored by DOE. This analysis included evaluating wood fuel receiving, preparation, and combustion in pulverized coal (PC) boilers and cyclone furnaces and an assessment of converting wood into pyrolysis oil or low Btu gas for use in a new combined cycle combustion turbine (CCCT) installation. Cofiring wood in existing coal-fired boilers has the most immediate potential for increasing the utilization of biofuels in electricity generation. Cofiring biofuels with coal can potentially generate significant benefits for utilities including: (1) reducing emissions of SO{sub 2} and NO{sub x}; (2) reducing the net emissions of CO{sub 2}; (3) potentially reducing the fuel cost to the utility depending upon local conditions and considering biomass is potentially exempt from the proposed Btu tax and may get a 1.5 cent/kWh credit for energy generated by wood combustion; (4) supporting local industrial forest industry; and (5) providing a long term market for the development of a biofuel supply and delivery industry. Potential benefits are reviewed in the context of cofiring biofuel at a rate of 15% heat input to the boiler, and compares this cofiring strategy and others previously tested or developed by other utilities. Other issues discussed include: (1) wood fuel specifications as a function of firing method; (2) wood fuel receiving and preparation system requirements; (3) combustion system requirements for cofiring biofuels with coal; (4) combustion impacts of firing biofuels with coal; (5) system engineering issues; (6) the economics of cofiring biofuel with coal. The Allen, TN 330 MW(e) cyclone boiler and Kingston, TN 135 MW(e) Boiler {number_sign}1, a tangentially fired PC unit, case studies are then summarized in the paper, highlighting the cofiring opportunities.

  9. Demonstration test of electron beam flue gas treatment pilot plant of a coal fired thermal power station

    International Nuclear Information System (INIS)

    Doi, Yoshitaka; Hayashi, Kazuaki; Izutsu, Masahiro; Watanabe, Shigeharu; Namba, Hideki; Tokunaga, Okihiro; Hashimoto, Shoji; Tanaka, Tadashi; Ogura, Yoshimi.

    1995-01-01

    The Japan Atomic Energy Research Institute, Chubu Electric Power Company and Ebara Corporation jointly constructed a pilot plant for electron beam flue gas treatment (dry process) capable of treating 12,000 m 3 /h (NTP) of flue gas from a coal fired boiler, at Shin-Nagoya Thermal Power Station, Chubu Electric Power Company. Various tests carried out at the plant over a period extending one year verified the followings. By appropriately controlling parameters such as electron beam dosage, flue gas temperature, and ammonia stoichiometric amount, highly efficient simultaneous SO 2 and NOx removal from flue gas was achieved under all gas conditions, equal to or more efficient than that by the highest level conventional treatment. The operation of the pilot plant was stable and trouble-free over a long term, and the operation and the process was easy to operate and control. By-products (ammonium sulfate and ammonium nitrate) produced by the flue gas treatment were proven to have superior quality, equivalent to that of market-available nitrogen fertilizers. These by-products had been registered as by-product nitrogen fertilizers. (author)

  10. APPLICATION OF REBURNING TO COAL-FIRED INDUSTRIAL BOILERS IN TAIWAN

    Science.gov (United States)

    The paper gives an overview of the characteristics of coal-fired industrial boilers in Taiwan and projections of the cost and performance data for retrofitting several boilers with reburning. The impacts of reburning fuel type on the reburning system design and cost effectivenes...

  11. Subsequent flue gas desulfurization of coal-fired power plant units

    International Nuclear Information System (INIS)

    Willibal, U.; Braun, Gy.

    1998-01-01

    The presently operating coal-fired power plant in Hungary do not satisfy the pollution criteria prescribed by the European Union norms. The main polluting agent is the sulfur dioxide emitted by some of the power plants in Hungary in quantities over the limit standards. The power plant units that are in good operating state could be made competitive by using subsequent desulfurization measures. Various flue gas desulfurization technologies are presented through examples that can be applied to existing coal-fired power plants. (R.P.)

  12. Advanced CFD modelling of air and recycled flue gas staging in a waste wood-fired grate boiler for higher combustion efficiency and greater environmental benefits.

    Science.gov (United States)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko; Hriberšek, Matjaž; Kokalj, Filip; Zadravec, Matej

    2018-07-15

    Grate-fired boilers are commonly used to burn biomass/wastes for heat and power production. In spite of the recent breakthrough in integration of advanced secondary air systems in grate boilers, grate-firing technology needs to be advanced for higher efficiency and lower emissions. In this paper, innovative staging of combustion air and recycled flue gas in a 13 MW th waste wood-fired grate boiler is comprehensively studied based on a numerical model that has been previously validated. In particular, the effects of the jet momentum, position and orientation of the combustion air and recycled flue gas streams on in-furnace mixing, combustion and pollutant emissions from the boiler are examined. It is found that the optimized air and recycled flue gas jets remarkably enhance mixing and heat transfer, result in a more uniform temperature and velocity distribution, extend the residence time of the combustibles in the hot zone and improve burnout in the boiler. Optimizing the air and recycled flue gas jet configuration can reduce carbon monoxide emission from the boiler by up to 86%, from the current 41.0 ppm to 5.7 ppm. The findings of this study can serve as useful guidelines for novel design and optimization of the combustion air supply and flue gas recycling for grate boilers of this type. Copyright © 2018 Elsevier Ltd. All rights reserved.

  13. Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, first and second quarters 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-11-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involve injecting ammonia into the flue gas generated from coal combustion in a boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to form nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. The project is being conducted in the following three phases: permitting, environmental monitoring plan and preliminary engineering; detailed design engineering and construction; and operation, testing, disposition and final report. The project was in the operation and testing phase during this reporting period. Accomplishments for this period are described.

  14. Evaluation of activated carbon for control of mercury from coal-fired boilers

    International Nuclear Information System (INIS)

    Miller, S.; Laudal, D.; Dunham, G.

    1995-01-01

    The ability to remove mercury from power plant flue gas may become important because of the Clean Air Act amendments' requirement that the U.S. Environmental Protection Agency (EPA) assess the health risks associated with these emissions. One approach for mercury removal, which may be relatively simple to retrofit, is the injection of sorbents, such as activated carbon, upstream of existing particulate control devices. Activated carbon has been reported to capture mercury when injected into flue gas upstream of a spray dryer baghouse system applied to waste incinerators or coal-fired boilers. However, the mercury capture ability of activated carbon injected upstream of an electrostatic precipitator (ESP) or baghouse operated at temperatures between 200 degrees and 400 degrees F is not well known. A study sponsored by the U.S. Department of Energy and the Electric power Research Institute is being conducted at the University of North Dakota Energy ampersand Environmental Research Center (EERC) to evaluate whether mercury control with sorbents can be a cost-effective approach for large power plants. Initial results from the study were reported last year. This paper presents some of the recent project results. Variables of interest include coal type, sorbent type, sorbent addition rate, collection media, and temperature

  15. Evaluation of activated carbon for control of mercury from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Miller, S.; Laudal, D.; Dunham, G. [Univ. of North Dakota, Grand Forks, ND (United States)

    1995-11-01

    The ability to remove mercury from power plant flue gas may become important because of the Clean Air Act amendments` requirement that the U.S. Environmental Protection Agency (EPA) assess the health risks associated with these emissions. One approach for mercury removal, which may be relatively simple to retrofit, is the injection of sorbents, such as activated carbon, upstream of existing particulate control devices. Activated carbon has been reported to capture mercury when injected into flue gas upstream of a spray dryer baghouse system applied to waste incinerators or coal-fired boilers. However, the mercury capture ability of activated carbon injected upstream of an electrostatic precipitator (ESP) or baghouse operated at temperatures between 200{degrees} and 400{degrees}F is not well known. A study sponsored by the U.S. Department of Energy and the Electric power Research Institute is being conducted at the University of North Dakota Energy & Environmental Research Center (EERC) to evaluate whether mercury control with sorbents can be a cost-effective approach for large power plants. Initial results from the study were reported last year. This paper presents some of the recent project results. Variables of interest include coal type, sorbent type, sorbent addition rate, collection media, and temperature.

  16. Environmental control implications of generating electric power from coal. 1977 technology status report. Appendix D. Assessment of NO/sub x/ control technology for coal fired utility boilers. [Low-excess-air, staged combustion, flu gas recirculation and burner design

    Energy Technology Data Exchange (ETDEWEB)

    1977-12-01

    An NOx control technology assessment study was conducted to examine the effectiveness of low-excess-air firing, staged combustion, flue gas recirculation, and current burner/boiler designs as applied to coal-fired utility boilers. Significant variations in NOx emissions exist with boiler type, firing method, and coal type, but a relative comparison of emissions control performance, cost, and operational considerations is presented for each method. The study emphasized the numerous operational factors that are of major importance to the user in selecting and implementing a combustion modification technique. Staged combustion and low-excess-air operation were identified as the most cost-effective methods for existing units. Close control of local air/fuel ratios and rigorous combustion equipment maintenance are essential to the success of both methods. Flue gas recirculation is relatively ineffective and has the added concern of tube erosion. More research is needed to resolve potential corrosion concerns with low-NOx operating modes. Low-NOx burners in conjunction with a compartmentalized windbox are capable of meeting a 0.6-lb/million Btu emission level on new units. Advanced burner designs are being developed to meet research emission goals of approximately 0.25 lb/MBtu.

  17. Slagging and fouling evaluation of PC-fired boilers using AshPro{sup SM}

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Zhanhua; Iman, Felicia; Lu, Pisi [SmartBurn, LLC, Madison, WI (United States)

    2013-07-01

    SmartBurn {sup registered} applied AshPro{sup SM} model to two 512 MW Tangential-fired (T-fired) boilers firing US western sub- bituminous coals to evaluate the boiler slagging behaviors with different operating conditions and OFA. The boiler convective pass fouling behaviors with three different coals were also evaluated. The slagging evaluation results indicate that the OFA configuration and air flow distribution have dramatically impacts on the ash impaction rates and slagging patterns on the furnace walls. Deposit growth and strength vary at the different regions of the furnace walls. The fouling evaluation reveals that the tube bank configuration, the amount of incoming ash, the profiles of flue gas temperature, velocity, and species all have significant impacts on fouling deposit formation, growth, and strength development. In addition, the varying ash particle sizes and chemical compositions from different coals also play important roles on the fouling deposit strength development and removal. The investigation demonstrated that AshPro{sup SM} model can be used to evaluate localized slagging and fouling problems that are related to specific boiler configuration and operating conditions. It can be used to identify the major causes of ash deposition and can guide changes in boiler operation.

  18. Deposit Formation during Coal-Straw Co-Combustion in a Utility PF-Boiler

    DEFF Research Database (Denmark)

    Andersen, Karin Hedebo

    1998-01-01

    the combustion conditions, including the method of introduction of the straw to the boiler, as well as the amount of Fe introduced as Pyrite with the coal.No significant effect could be found in the deposition probe samples for an increase in probe metal temperature from 540°C to 620°C. The importance of deposit...... area. The evaluation was performed for an opposed-wall fired and tangentially fired boiler, which are compared to the wall-fired MKS1. Two major aspects were evaluated: The effect of flue gas temperatures and the effect of mixing. However, no final recommandation for choise of boilertype can be given...

  19. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-09-30

    This is the thirteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. The corrosion probe task is proceeding: Two plant visits were made to prepare for field testing and shakedown tests for the probes were conducted at the University of Utah''s L1500 furnace. Corrosion probes will be installed at the Gavin Plant site in the next quarter. Laboratory studies of SCR catalyst continued this quarter. FTIR studies of catalyst sulfation and of adsorption of NH3 and NO were continued at BYU. NO activities have been measured for a number of samples of BYU catalyst and insights have been gained from the results. Plans are being detailed to test monolith and plate catalysts exposed in the field. In this quarter, the catalysts in the slipstream reactor at AEP's Rockport plant were exposed to the dusty flue gas for 1695 hours. Thus the cumulative catalyst exposure to flue gas rose from 980 hours last quarter to 2677 hours in this quarter. Loss of catalyst activity was noted between April (when the catalysts were fresh) and August. Further analysis of activity data will be needed.

  20. Emission and properties of NO{sub x} generated during coal grate-fired in O{sub 2}/N{sub 2}/CO{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Li; Gao, Jian-min; Zhao, Lai-fu; Zhao, Guang-bo; Wu, Shaohua [Harbin Institute of Technology, Harbin (China). Combustion Engineering Research Inst.

    2013-07-01

    With the improvement of environmental protection requirements, the problems of NO{sub x} emission from industrial boiler become more and more notable. Flue gas recirculation is a low-NO{sub x} combustion technology. It draws out a part of the flue gas from rear flue and forces it into boiler. So the flue gas can serve the combustion or flow field integration. The drawn flue gas can be forced into the boiler directly, or mixed with the primary air or secondary air. To explore a real effective method of low NO{sub x} combustion, the article discusses the influence of flue gas recirculation on the formation of NO{sub x} in the process of coal grate-fired, in the way of using the unit-boiler, measuring the temperature of coal surface and composition and other important influential parameters. Experimental studies show that under the condition of grate-fired, taking Flue gas recirculation in main combustion zone, coke combustion zone and burn-out zone could notably diminish the amount of NO. And with the promotion of flue gas recirculation rate, the effect can be more noticeable.

  1. Fuel characterization requirements for cofiring biomass in coal-fired boilers

    International Nuclear Information System (INIS)

    Prinzing, D.E.; Tillman, D.A.; Harding, N.S.

    1993-01-01

    The cofiring of biofuels with coal in existing boilers, or the cofiring of biofuels in combined cycle combustion turbine (CCCT) systems presents significant potential benefits to utilities, including reductions in SO 2 and NO x emissions as a function of reducing the mass flow of sulfur and nitrogen to the boiler, reducing CO 2 emissions from the combustion of fossil fuels; potentially reducing fuel costs both by the availability of wood residues and by the fact that biofuels are exempt from the proposed BTU tax; and providing support to industrial customers from the forest products industry. At the same time, cofiring requires careful attention to the characterization of the wood and coal, both singly and in combination. This paper reviews characterization requirements associated with cofiring biofuels and fossil fuels in boilers and CCCT installations with particular attention not only to such concerns as sulfur, nitrogen, moisture, and Btu content, but also to such issues as total ash content, base/acid ratio of the wood ash and the coal ash, alkali metal content in the wood ash and wood fuel (including converted fuels such as low Btu gas or pyrolytic oil), slagging and fouling indices, ash fusion temperature, and trace metal contents in the wood and coal. The importance of each parameter is reviewed, along with potential consequences of a failure to adequately characterize these parameters. The consequences of these parameters are reviewed with attention to firing biofuels with coal in pulverized coal (PC) and cyclone boilers, and firing biofuels with natural gas in CCCT installations

  2. Research into properties of dust from domestic central heating boiler fired with coal and solid biofuels

    Directory of Open Access Journals (Sweden)

    Konieczyński Jan

    2017-06-01

    Full Text Available The aim of this research was to assess the content and composition of the pollutants emitted by domestic central heating boilers equipped with an automatic underfeed fuel delivery system for the combustion chamber. The comparative research was conducted. It concerned fuel properties, flue gas parameters, contents of dust (fl y ash and gaseous substances polluting the air in the flue gases emitted from a domestic CH boiler burning bituminous coal, pellets from coniferous wood, cereal straw, miscanthus, and sunflower husks, coniferous tree bark, and oats and barley grain. The emission factors for dust and gaseous air pollutants were established as they are helpful to assess the contribution of such boilers in the atmospheric air pollution. When assessing the researched boiler, it was found out that despite the development in design and construction, flue gases contained fly ash with a significant EC content, which affected the air quality.

  3. Evaluation of a flue gas driven open absorption system for heat and water recovery from fossil fuel boilers

    International Nuclear Information System (INIS)

    Wang, Zhenying; Zhang, Xiaoyue; Li, Zhen

    2016-01-01

    Highlights: • Flue gas driven open absorption system that efficiently recovers total heat. • Efficient heat and water recovery for various kinds of fossil fuel boilers. • Heat and water recovery efficiencies increase with moisture content of flue gas. • Temperature requirements for district heat supply and domestic hot water were met. • Experimental system surpasses conventional condensing system in total heat recovery. - Abstract: This paper presents an open absorption system for total heat recovery from fossil fuel boilers using the high temperature flue gas as the regeneration heat source. In this system, liquid desiccant serves as the recycling medium, which absorbs waste heat and moisture contained in the low temperature flue gas in the packed tower and then regenerates in the regenerator by the high temperature flue gas. Water vapor generated in the regenerator gets condensed after releasing heat to the heating water system and the condensing water also gets recycled. The return water collects heat from the solution water heat exchanger, the flue gas water heat exchanger and the condenser respectively and is then used for district heating. Driven by the vapor pressure difference between high humidity flue gas and the liquid desiccant, the heat recovery efficiency of the system is not limited by the dew point of the flue gas, enabling a warmer water to be heated up than the conventional condensing boiler. The performance of this system was analyzed theoretically and experimentally and the results showed that the system operated well for both district heat supply and domestic hot water supply. The system efficiency increased with the moisture content of flue gas and the total heat recovery was about 8.5%, 17.2%, 21.2%, and 9.2% higher than the conventional condensing system in the case of coal fired boiler, fuel oil boiler, natural gas boiler, and coke oven gas boiler, respectively.

  4. Potential for visible plume formation at a coal-fired boiler using ammonia injection for non-catalytic NOx control

    International Nuclear Information System (INIS)

    Hess, T.

    1993-01-01

    Circulating fluidized bed boilers utilizing ammonia injection for non-catalytic NO x reduction have been highly successful in reducing NO x emissions to very low levels. However, one limitation on this technology is the potential for the formation of visible plumes. One plant, with uncontrolled NO x of about 190 ppm, reduces NO x concentrations to the 20-25 ppm range by injecting ammonia in the boiler's cyclones. However, infrequent, short-lived, white, detached plumes have been noted extending for short distances downwind of the stack. Because unreacted ammonia is present in the flue gas along with HCl from coal combustion, the formation of solid NH 4 Cl in the atmosphere was suspected to be the most likely cause of the visible plume. Simple thermodynamic calculations predict the formation of solid ammonium chloride very soon after the flue gas mixes with cooler ambient air and plume optical density calculations are in reasonable agreement with observed plume density. Stack testing and other tests have been conducted during both plume and non-plume events to confirm that NH 4 Cl formation is the most likely cause of the capacity. As presented in this paper, the test data and theoretical calculations indicate that a visible plume may be expected when as little as 5 ppm of ammonia and HCl are present in the flue gas, depending on observation conditions. Analyses of fuel samples taken during stack tests show about 40% of the chlorine in the low chloride coal fired, typically less than 0.04%, is released from the stack as HCl. Ammonia slip is somewhat variable depending on combustion conditions in the boiler and the temperature at the ammonia injection points

  5. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    Energy Technology Data Exchange (ETDEWEB)

    Patel, R.; Borio, R.W.; Liljedahl, G. [Combustion Engineering, Inc., Windsor, CT (United States)] [and others

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  6. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    To study the influence of local conditions on the reaction between gaseous KCl and kaolin or coal fly ash experiments were done on CHECs electrically heated entrained flow reactor, which can simulate the local conditions in suspension fired boilers. The experimental results were compared with mod...

  7. Techno-economic analysis and optimization of the heat recovery of utility boiler flue gas

    International Nuclear Information System (INIS)

    Xu, Gang; Huang, Shengwei; Yang, Yongping; Wu, Ying; Zhang, Kai; Xu, Cheng

    2013-01-01

    Highlights: • Four typical flue gas heat recovery schemes are quantitatively analyzed. • The analysis considers thermodynamic, heat transfer and hydrodynamics factors. • Techno-economic analysis and optimization design are carried out. • High-stage steam substitute scheme obtains better energy-saving effect. • Large heat transfer area and high flue gas resistances weaken overall performance. - Abstract: Coal-fired power plants in China consume nearly half of available coals, and the resulting CO 2 emissions cover over 40% of total national emissions. Therefore, reducing the energy expenditure of coal-fired power plants is of great significance to China’s energy security and greenhouse gas reduction programs. For coal-fired power plants, the temperature of a boiler’s exhaust gas reaches 120–150 °C or even higher. The thermal energy of boiler’s exhaust accounts for approximately 3–8% of the total energy of fuel input. Given these factors, we conducted a techno-economic analysis and optimization design of the heat recovery system using boiler exhaust gas. This research is conformed to the principles of thermodynamic, heat transfer, and hydrodynamics. Based on the data from an existing 1000 MW typical power generation unit in China, four typical flue gas heat recovery schemes are quantitatively analyzed from the thermodynamics perspective. The impacts of flue gas heat recovery on net work output and standard coal consumption rate of various schemes are performed. Furthermore, the transfer area of heat recovery exchanger and the draft fan work increment due to the flue gas pressure drop are analyzed. Finally, a techno-economic analysis of the heat recovery schemes is conducted, and some recommendations on optimization design parameters are proposed, with full consideration of various factors such as the decrease on fuel cost due to energy conservation as well as the investment cost of heat recovery retrofitting. The results revealed that, high

  8. Next Generation Pressurized Oxy-Coal Combustion: High Efficiency and No Flue Gas Recirculation

    Energy Technology Data Exchange (ETDEWEB)

    Rue, David

    2013-09-30

    The Gas Technology Institute (GTI) has developed a pressurized oxy-coal fired molten bed boiler (MBB) concept, in which coal and oxygen are fired directly into a bed of molten coal slag through burners located on the bottom of the boiler and fired upward. Circulation of heat by the molten slag eliminates the need for a flue gas recirculation loop and provides excellent heat transfer to steam tubes in the boiler walls. Advantages of the MBB technology over other boilers include higher efficiency (from eliminating flue gas recirculation), a smaller and less expensive boiler, modular design leading to direct scalability, decreased fines carryover and handling costs, smaller exhaust duct size, and smaller emissions control equipment sizes. The objective of this project was to conduct techno-economic analyses and an engineering design of the MBB project and to support this work with thermodynamic analyses and oxy-coal burner testing. Techno-economic analyses of GTI’s pressurized oxy-coal fired MBB technology found that the overall plant with compressed CO2 has an efficiency of 31.6%. This is a significant increase over calculated 29.2% efficiency of first generation oxy-coal plants. Cost of electricity (COE) for the pressurized MBB supercritical steam power plant with CO2 capture and compression was calculated to be 134% of the COE for an air-coal supercritical steam power plant with no CO2 capture. This compares positively with a calculated COE for first generation oxy-coal supercritical steam power plants with CO2 capture and compression of 164%. The COE for the MBB power plant is found to meet the U.S. Department of Energy (DOE) target of 135%, before any plant optimization. The MBB power plant was also determined to be simpler than other oxy-coal power plants with a 17% lower capital cost. No other known combustion technology can produce higher efficiencies or lower COE when CO2 capture and compression are included. A thermodynamic enthalpy and exergy analysis

  9. Suspension-firing of wood with coal ash addition: Probe measurements of ash deposit build-up at Avedøre Power Plant (AVV2)

    DEFF Research Database (Denmark)

    Shafique Bashir, Muhammad; Jensen, Peter Arendt; Jappe Frandsen, Flemming

    This report is about full-scale probe measurements of deposit build-up and removal conducted at the Avedøreværket Unit 2, a 800 MWth suspension boiler, firing wood and natural gas with the addition of coal ash. Coal ash was used as an additive to capture potassium (K) from wood-firing. Investigat...... to the gas phase as HCl(g). Effect of boiler operational parameters on gas emissions has also been investigated.......This report is about full-scale probe measurements of deposit build-up and removal conducted at the Avedøreværket Unit 2, a 800 MWth suspension boiler, firing wood and natural gas with the addition of coal ash. Coal ash was used as an additive to capture potassium (K) from wood...... and boiler load on ash deposition propensity was investigated. Results of ash deposition propensity showed increasing trend with increasing flue gas temperature. Video monitoring revealed that the deposits formed were not sticky and could be easily removed, and even at very high flue gas temperatures (> 1350...

  10. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  11. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  12. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS: PHASE II--PILOT SCALE TESTING AND UPDATED PERFORMANCE AND ECONOMICS FOR OXYGEN FIRED CFB WITH CO2 CAPTURE

    Energy Technology Data Exchange (ETDEWEB)

    Nsakala ya Nsakala; Gregory N. Liljedahl; David G. Turek

    2004-10-27

    Because fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this Phase II study, ALSTOM Power Inc. (ALSTOM) has investigated one promising near-term coal fired power plant configuration designed to capture CO{sub 2} from effluent gas streams for sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}, along with some moisture, nitrogen, oxygen, and trace gases like SO{sub 2} and NO{sub x}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB plants results in significant Boiler Island cost savings resulting from reduced component The overall objective of the Phase II workscope, which is the subject of this report, is to generate a refined technical and economic evaluation of the Oxygen fired CFB case (Case-2 from Phase I) utilizing the information learned from pilot-scale testing of this concept. The objective of the pilot-scale testing was to generate detailed technical data needed to establish advanced CFB design requirements and performance when firing coals and

  13. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    Energy Technology Data Exchange (ETDEWEB)

    Eskinazi, D. [Electric Power Research Inst., Washington, DC (United States); Tavoulareas, E.S. [Energy Technologies Enterprises Corp., McLean, VA (United States)

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  14. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-06-30

    This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

  15. Application of the decree 2910 for coal fired boilers; Application de l`arrete 2910 aux chaudieres a charbon

    Energy Technology Data Exchange (ETDEWEB)

    Hing, K. [CDF Energie, Charbonnages de France, 92 - Rueil-Malmaison (France)

    1997-12-31

    The impacts of the new French decree 2910 concerning the classification of all combustion equipment with regards to their energy sources, energy efficiency and pollution control, on 2 to 20 MW coal-fired boilers, are discussed, with emphasis on their pollutant emissions (SO{sub 2}, NO{sub x} and ashes). The compositions of several coals is presented and the various types of coal-fired boilers adapted to the new decree are presented: automatic boilers, dense fluidized bed boilers, vibrating and chain grids with fume tubes and water tubes

  16. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-06-30

    This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

  17. Modeling and optimization of processes for clean and efficient pulverized coal combustion in utility boilers

    Directory of Open Access Journals (Sweden)

    Belošević Srđan V.

    2016-01-01

    Full Text Available Pulverized coal-fired power plants should provide higher efficiency of energy conversion, flexibility in terms of boiler loads and fuel characteristics and emission reduction of pollutants like nitrogen oxides. Modification of combustion process is a cost-effective technology for NOx control. For optimization of complex processes, such as turbulent reactive flow in coal-fired furnaces, mathematical modeling is regularly used. The NOx emission reduction by combustion modifications in the 350 MWe Kostolac B boiler furnace, tangentially fired by pulverized Serbian lignite, is investigated in the paper. Numerical experiments were done by an in-house developed three-dimensional differential comprehensive combustion code, with fuel- and thermal-NO formation/destruction reactions model. The code was developed to be easily used by engineering staff for process analysis in boiler units. A broad range of operating conditions was examined, such as fuel and preheated air distribution over the burners and tiers, operation mode of the burners, grinding fineness and quality of coal, boiler loads, cold air ingress, recirculation of flue gases, water-walls ash deposition and combined effect of different parameters. The predictions show that the NOx emission reduction of up to 30% can be achieved by a proper combustion organization in the case-study furnace, with the flame position control. Impact of combustion modifications on the boiler operation was evaluated by the boiler thermal calculations suggesting that the facility was to be controlled within narrow limits of operation parameters. Such a complex approach to pollutants control enables evaluating alternative solutions to achieve efficient and low emission operation of utility boiler units. [Projekat Ministarstva nauke Republike Srbije, br. TR-33018: Increase in energy and ecology efficiency of processes in pulverized coal-fired furnace and optimization of utility steam boiler air preheater by using in

  18. NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

    Science.gov (United States)

    The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

  19. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    OpenAIRE

    Zhang, Lei; Wang, Shuxiao; Wu, Qingru; Wang, Fengyang; Lin, Che-Jen; Zhang, Leiming; Hui, Mulin; Yang, Mei; Su, Haitao; Hao, Jiming

    2016-01-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, waste incinerators, biomass burning and so on. Mercury in coal, ores, and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gase...

  20. Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion

    International Nuclear Information System (INIS)

    Hu, Yukun; Li, Hailong; Yan, Jinyue

    2014-01-01

    Highlights: • Air-coal and oxy-coal combustion in an industrial scale PF boiler were simulated in ANSYS FLUENT. • The O 2 concentration of 33 vol% in the oxy-coal combustion case matches the air-coal combustion case most closely. • The moisture in the flue gas has little impact on flame temperature, but positive impact on surface incident radiation. - Abstract: Oxy-coal combustion has different flue gas composition from the conventional air-coal combustion. The different composition further results in different properties, such as the absorption coefficient, emissivity, and density, which can directly affect the heat transfer in both radiation and convection zones of utility boilers. This paper numerically studied a utility boiler of oxy-coal combustion and compares with air-coal combustion in terms of flame profile and heat transferred through boiler side walls in order to understand the effects of different operating conditions on oxy-coal boiler retrofitting and design. Based on the results, it was found that around 33 vol% of effective O 2 concentration ([O 2 ] effective ) the highest flame temperature and total heat transferred through boiler side walls in the oxy-coal combustion case match to those in the air-coal combustion case most; therefore, the 33 vol% of [O 2 ] effective could result in the minimal change for the oxy-coal combustion retrofitting of the existing boiler. In addition, the increase of the moisture content in the flue gas has little impact on the flame temperature, but results in a higher surface incident radiation on boiler side walls. The area of heat exchangers in the boiler was also investigated regarding retrofitting. If boiler operates under a higher [O 2 ] effective , to rebalance the load of each heat exchanger in the boiler, the feed water temperature after economizer can be reduced or part of superheating surfaces can be moved into the radiation zone to replace part of the evaporators

  1. Correlation of the corrosion rates of steels in a straw fired boiler with the thermodynamically predicted trend of KOH(g) in the flue gases

    International Nuclear Information System (INIS)

    Blomberg, Tom

    2012-01-01

    The thermodynamic stability of KOH(g) in flue gases without sulfur and chlorine compounds was studied. Relatively good correlation of the thermodynamically predicted trend of KOH(g) in the flue gases and the literature data of the corrosion rates of different steels in a straw fired boiler was found. A discussion on a possible, physically reasonable mechanism is also presented. However, the causality of the found correlation requires further studies. Highlights: ► Corrosion rates in a straw boiler correlate with the predicted trend of KOH(g). ► KOH(g) impinging the surface may be an important factor in corrosion in straw fired boilers. ► The proposed mechanism may be relevant also to other biomass fuels that release potassium hydroxide during combustion.

  2. Analysis of Flue Gas Desulfurization (FGD) Processes for Potential Use on Army Coal-Fired Boilers

    Science.gov (United States)

    1980-09-01

    SYSTEMS ALKALI- LIME/LIMESTONE AMMONIA SCRUBBING LIME OR LIMESTONE HC SCRUBBER INJECTION DRY SYSTEMS NAHCOLITE INJECTION BOILER INJECTION...requirements, and flexibility. Single-alkali flue gas scrubbers are gas-Hquid contacting devices that use the chemical reactions between soluble alkali... scrubbers are gas-liquid contacting devices that use the chemical reactions between limestone (mostly CaC03) and SOp to remove the oxides of sulfur from

  3. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    OpenAIRE

    L. Zhang; S. X. Wang; Q. R. Wu; F. Y. Wang; C.-J. Lin; L. M. Zhang; M. L. Hui; J. M. Hao

    2015-01-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, municipal solid waste incinerators, and biomass burning. Mercury in coal, ores and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C t...

  4. Low NO{sub x} burner modifications to front-fired pulverized coal boilers

    Energy Technology Data Exchange (ETDEWEB)

    Broderick, R G; Wagner, M

    1998-07-01

    Madison Gas and Electric Blount Street Station Units 8 and 9 are Babcock and Wilcox pulverized coal fired and natural gas fired boilers. These boilers were build in the late 1950's and early 1960's with each boiler rated at 425,000 lb./hr of steam producing 50 MW of electricity. The boilers are rated at 9,500 F at 1,350 psig. Each unit is equipped with one Ljungstroem air heater and two B and W EL pulverizers. These units burn subbituminous coal with higher heating value of 10,950 Btu/LB on an as-received basis. The nitrogen content is approximately 1.23% with 15% moisture. In order to comply with the new Clean Air Act Madison Gas and Electric needs to reduce NO{sub x} on these units to less than .5 LB/mmBtu. Baseline NO{sub x} emissions on these units range between .8--.9 lb./mmBtu. LOIs average approximately 8%. Madison Gas and Electric contracted with RJM Corporation to modify the existing burners to achieve this objective. These modifications consisted of adding patented circumferentially and radially staged flame stabilizers, modifying the coal pipe, and replacing the coal impeller with a circumferentially staged coal spreader. RJM Corporation utilized computational fluid dynamics modeling in order to design the equipment to modify these burners. The equipment was installed during the March 1997 outage and start-up and optimization was conducted in April 1997. Final performance results and economic data will be included in the final paper.

  5. Purification of coal fired boiler flue gas and fertilizer production by using electron beam

    International Nuclear Information System (INIS)

    Maezawa, Akihiko

    1996-01-01

    Electron beam irradiation technology which is applied in electron accelerators is used in a variety of fields, including industry, medicine and etc.. In collaboration with the Japan Atomic Energy Research Institute, Ebara Corporation has developed a novel flue-gas treatment process by making use of the electron beam for the purification of flue gas emitted from industrial plant such as thermal power station. The E-beam flue gas treatment process (EBA Process) is applied to clean flue gas generated in the combustion of coal containing sulfur oxides (SOx) and nitrogen oxides (NOx), which are chemical pollutants responsible for acid rain. As a by-product of this process, ammonium sulfate and ammonium nitrate mixture is obtained. This mixture can be recovered from the process as a valuable fertilizer to promote the growth of agricultural produce. The EBA process thus serves two important purposes at the same time: It helps prevent environmental pollution and produces a fertilizer that is vitally important for increasing food production to meet the world's future population growth. (J.P.N.)

  6. Computational fluid dynamic simulations of coal-fired utility boilers: An engineering tool

    Energy Technology Data Exchange (ETDEWEB)

    Efim Korytnyi; Roman Saveliev; Miron Perelman; Boris Chudnovsky; Ezra Bar-Ziv [Ben-Gurion University of the Negev, Beer-Sheva (Israel)

    2009-01-15

    The objective of this study was to develop an engineering tool by which the combustion behavior of coals in coal-fired utility boilers can be predicted. We presented in this paper that computational fluid dynamic (CFD) codes can successfully predict performance of - and emission from - full-scale pulverized-coal utility boilers of various types, provided that the model parameters required for the simulation are properly chosen and validated. For that purpose we developed a methodology combining measurements in a 50 kW pilot-scale test facility with CFD simulations using the same CFD code configured for both test and full-scale furnaces. In this method model parameters of the coal processes are extracted and validated. This paper presents the importance of the validation of the model parameters which are used in CFD codes. Our results show very good fit of CFD simulations with various parameters measured in a test furnace and several types of utility boilers. The results of this study demonstrate the viability of the present methodology as an effective tool for optimization coal burning in full-scale utility boilers. 41 refs., 9 figs., 3 tabs.

  7. Experimental investigation on a 0.35 MWth coal-fired horizontal circulating fluidized bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Aihong; Li, Qinghai; Zhang, Yanguo; Wang, Zhaojun; Dang, Wenda [Tsinghua Univ., Beijing (China); Ministry of Education, Beijing (China). Key Lab. for Thermal Science and Power Engineering

    2013-07-01

    The capacities of industrial coal-fired boilers are normally less than 20-30 MWe. And these coal-fired boilers of low capacity are facing the severe situation of low efficiency and heavy environmental pollution. Hence, an innovative horizontal circulating fluidized bed (HCFB) boiler was developed to enhance heat efficiency and reduce pollutant emission of industrial boilers in China. The chamber in the HCFB boiler consists of primary combustion chamber, secondary combustion chamber and burnout chamber, which were combined horizontally side by side. To verify the conception of horizontal fluidized circulation and to obtain the characteristic data, a 0.35 MWth coal-combustion HCFB boiler was designed and installed to perform some experiments of combustion and mass circulation. In the boiler there were two mass circulating paths, one is inner circulating through the inertia separator and another was external circulating through the cyclone separator. The connection bottom of the secondary chamber and the burnout chamber was designed as an inertia separator, in which separated and collected solid materials were returned to the primary combustion. In fact the secondary separator was a small cyclone separator connecting to the exit of the burnout chamber. Heat efficiency and separating efficiency of the experimental boiler were measured and analyzed. Furthermore, mass and temperature distribution along the chambers height were also investigated. The results showed that the heat efficiency of the bare boiler was 82%. The mass balance based on ash content was measured and analyzed. Separating efficiency of the inertia separator and cyclone separator was 60 and 99.9%, respectively. It showed that the two stage material separation and circulation enhanced coal combustion in the HCFB boiler and help to minimize the height of the furnace.

  8. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Science.gov (United States)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  9. Variations of emission characterization of PAHs emitted from different utility boilers of coal-fired power plants and risk assessment related to atmospheric PAHs.

    Science.gov (United States)

    Wang, Ruwei; Liu, Guijian; Zhang, Jiamei

    2015-12-15

    Coal-fired power plants (CFPPs) represent important source of atmospheric PAHs, however, their emission characterization are still largely unknown. In this work, the concentration, distribution and gas-particle partitioning of PM10- and gas-phase PAHs in flue gas emitted from different coal-fired utility boilers were investigated. Moreover, concentration and distribution in airborne PAHs from different functional areas of power plants were studied. People's inhalatory and dermal exposures to airborne PAHs at these sites were estimated and their resultant lung cancer and skin cancer risks were assessed. Results indicated that the boiler capacity and operation conditions have significant effect on PAH concentrations in both PM10 and gas phases due to the variation of combustion efficiency, whereas they take neglected effect on PAH distributions. The wet flue gas desulphurization (WFGD) takes significant effect on the scavenging of PAH in both PM10 and gas phases, higher scavenging efficiency were found for less volatile PAHs. PAH partitioning is dominated by absorption into organic matter and accompanied by adsorption onto PM10 surface. In addition, different partitioning mechanism is observed for individual PAHs, which is assumed arising from their chemical affinity and vapor pressure. Risk assessment indicates that both inhalation and dermal contact greatly contribute to the cancer risk for CFPP workers and nearby residents. People working in workshop are exposed to greater inhalation and dermal exposure risk than people living in nearby vicinity and working office. Copyright © 2015. Published by Elsevier B.V.

  10. Co-firing Coal and Straw in a 150 MWe Utility Boiler: Deposition Propensities

    DEFF Research Database (Denmark)

    Andersen, Karin Hedebo; Hansen, Peter Farkas Binderup; Wieck-Hansen, Kate

    1996-01-01

    In order to meet a 20 % reduction in CO2 emissions, based on 1988 levels, by the year 2005, the Danish Government has committed the power companies in Denmark to burn 1.2 million tons of straw per year from the year 2000. A conventional pf-fired boiler at the Danish Power Company Midtkraft has been...... on temperature controlled probes and in-situ measurements of flue gas temperature, flue gas compositions including alkali metal concentrations and particle and aerosol loading and composition. The study is carried out as collaborative research projects between the Midtkraft Power Company and the Combustion...

  11. Oxygen-Fired CO{sub 2} Recycle for Application to Direct CO{sub 2} Capture form Coal-Fired Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Gale

    2010-09-26

    The Southern Research/Southern Company 1 MWth Pilot-Scale Coal-Fired Test Facility was successfully retrofit to fire in either the traditional air-fired mode or with 100% oxygen and recycled flue gas, with a fully integrated feedback and control system, including oxygen and recycled flue gas modulation during startup, transfer, and shutdown, safety and operational interlocks, and data acquisition. A MAXON Staged Oxygen Burner for Oxy-Coal Applications produced a stable flame over a significant range of firing turn-down, staging, and while firing five different U.S. coal types. The MAXON burner design produces lower flame temperatures than for air firing, which will enable (A) Safe operation, (B) Reduction of recycle flow without concern about furnace flame temperatures, and (C) May likely be affective at reducing slagging and fouling in the boiler and super heater at full-scale Power Plants. A CFD model of the Oxy-fired Combustion Research Facility (OCRF) was used to predict the flame geometry and temperatures in the OCRF and make a comparison with the air-fired case. The model predictions were consistent with the experimental data in showing that the MAXON burner fired with oxygen produced lower flame temperatures than the air-fired burner while firing with air.

  12. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  13. The behavior of ash species in suspension fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt

    While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

  14. Coal reburning technology for cyclone boilers

    International Nuclear Information System (INIS)

    Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

    1990-01-01

    Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

  15. Ash fouling monitoring and key variables analysis for coal fired power plant boiler

    Directory of Open Access Journals (Sweden)

    Shi Yuanhao

    2015-01-01

    Full Text Available Ash deposition on heat transfer surfaces is still a significant problem in coal-fired power plant utility boilers. The effective ways to deal with this problem are accurate on-line monitoring of ash fouling and soot-blowing. In this paper, an online ash fouling monitoring model based on dynamic mass and energy balance method is developed and key variables analysis technique is introduced to study the internal behavior of soot-blowing system. In this process, artificial neural networks (ANN are used to optimize the boiler soot-blowing model and mean impact values method is utilized to determine a set of key variables. The validity of the models has been illustrated in a real case-study boiler, a 300MW Chinese power station. The results on same real plant data show that both models have good prediction accuracy, while the ANN model II has less input parameters. This work will be the basis of a future development in order to control and optimize the soot-blowing of the coal-fired power plant utility boilers.

  16. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

    1991-01-01

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  17. Measurements and simulation for design optimization for low NOx coal-firing system

    Energy Technology Data Exchange (ETDEWEB)

    E. Bar-Ziv; Y. Yasur; B. Chudnovsky; L. Levin; A. Talanker [Ben-Gurion University of Negev, Beer-Sheva (Israel)

    2003-07-01

    The information required to design a utility steam generator is the heat balance, fuel analysis and emission. These establish the furnace wall configuration, the heat release rates, and the firing technology. The furnace must be sized for (1) residence time for complete combustion with low NOx, and (2) reduction of flue gas temperature to minimize ash deposition. To meet these, computational fluid dynamics (CFD) of the combustion process in the furnace were performed and proven to be a powerful tool for this purpose. Still, reliable numerical simulations require careful interpretation and comparison with measurements. We report numerical results and measurements for a 575 MW pulverized coal tangential firing boiler of the Hadera power plant of Israel Electric Corporation (IEC). Measured and calculated values were found to be in reasonable agreement. We used the simulations for optimization and investigated temperature distribution, heat fluxes and concentration of chemical species. We optimized both the furnace flue gas temperature entering the convective path and the staged residence time for low NOx. We tested mass flow rates through close-coupled and separate overfire air ports and its arrangement and the coal powder fineness. These parameters can control the mixing rate between the fuel and the oxidizer streams and can affect the most important characteristics of the boiler such as temperature regimes, coal burning rate and nitrogen oxidation/reduction. From this effort, IEC started to improve the boiler performance by replacing the existing typical tangential burners to low NOx firing system to ensure the current regulation requirements of emission pollutions.

  18. Impact of coal fly ash addition on ash transformation and deposition in a full-scale wood suspension-firing boiler

    DEFF Research Database (Denmark)

    Wu, Hao; Bashir, Muhammad Shafique; Jensen, Peter Arendt

    2013-01-01

    Ash transformation and deposition during pulverized wood combustion in a full-scale power plant boiler of 800 MWth were studied with and without the addition of coal fly ash. The transient ash deposition behavior was characterized by using an advanced deposit probe system at two boiler locations...... constant after a few hours. The formed deposits, especially those at the location with low flue gas temperatures, contained a considerable amount of K2SO4, KCl, and KOH/K2CO3. With the addition of a large amount (about 4 times of the mass flow of wood ash) of coal fly ash to the boiler, these alkali...

  19. Water Extraction from Coal-Fired Power Plant Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  20. Simulation of pulverized coal fired boiler: reaction chamber

    Energy Technology Data Exchange (ETDEWEB)

    Rodrigues, C.P.; Lansarin, M.A.; Secchi, A.R.; Mendes, T.F. [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Dept. de Engenharia Quimica. Grupo de Modelagem, Simulacao, Controle e Otimizacao de Processos)]. E-mail: {cperdomo, marla, arge, talita}@enq.ufrgs.br

    2005-06-15

    This work is part of a joint project to built a computational tool for power plant simulation, dealing specifically with the reaction chamber (place of the boiler where the fuel is burned). In order to describe the conversion of chemical energy to thermal energy, an one dimensional pseudo-homogeneous mathematical model, with variable physical properties, and based on mass and energy balances, was developed. The equations were implemented in the gPROMS simulator and the model parameters were estimated using the module gEST of this software, with experimental data from a large-scale coal-fired utility boiler and kinetic data from the open literature. The results showed that the model predicts the composition of the outlet combustion gas satisfactorily. (author)

  1. Application of Coal Thermal Treatment Technology for Oil-Free Firing of Boilers

    Science.gov (United States)

    Aliyarov, B.; Mergalimova, A.; Zhalmagambetova, U.

    2018-04-01

    The theoretical and practical introduction of this kind of firing boiler units in coal thermal power plants is considered in the article. The results of an experimental study of three types of coals are presented in order to obtain the required gaseous fuel. The aim of the study is to develop a new, economically and ecologically more acceptable method for firing boilers at thermal power plants, which is able to exclude the use of expensive and inconvenient fuel oil. The tasks of the experiment are to develop a technological scheme of kindling of boilers at thermal power plants, using as a type of ignition fuel volatile combustible substances released during the heating of coal, and to investigate three types of coal for the suitability of obtaining gaseous fuels, in sufficient volume and with the required heat of combustion. The research methods include the analysis of technical and scientific-methodological literature on the problem of the present study, the study of the experience of scientists of other countries, the full-scale experiment on the production of volatile combustible substances. During the full-scale experiment, the coal of 3 fields of Kazakhstan has been studied: Shubarkul, Maikuben and Saryadyr. The analysis has been performed and the choice of the most convenient technology for boiler kindling and maintenance of steady burning of the torch has been made according to the proposed method, as well as the corresponding technological scheme has been developed. As a result of the experiment, it can be stated that from coal in the process of its heating (without access to oxygen), it is possible to obtain a sufficient amount of combustible volatile substances. The released gaseous fuel has the necessary parameters and is quite capable of replacing an expensive fuel oil. The resulting gaseous fuel is quite convenient to use and environmentally cleaner. The piloting scheme developed as a result of the experiment can be introduced in pulverized-coal

  2. The impact of co-firing sunflower husk pellets with coal in a boiler on the chemical composition of flue gas

    Directory of Open Access Journals (Sweden)

    Zajemska Monika

    2017-01-01

    The calculations showed that the most important influence on the composition of the flue gas from the co-firing process of coal with sunflower husk has a composition of biomass. It should be emphasized that the results of computer simulations obtained by the authors have an useful aspect and can be applied in practice, especially to the analysis of the mechanism of chloride corrosion which is possible to occur due to the chlorine content in the biomass. They may also be useful for evaluating the unburned hydrocarbons produced by combustion of rich mixtures (λ < 1.0.

  3. Mercury speciation and distribution in a 660-megawatt utility boiler in Taiwan firing bituminous coals.

    Science.gov (United States)

    Hsi, Hsing-Cheng; Lee, Hsiu-Hsia; Hwang, Jyh-Feng; Chen, Wang

    2010-05-01

    Mercury speciation and distribution in a 660-MW tangential-fired utility boiler in Taiwan burning Australian and Chinese bituminous coal blends was investigated. Flue gases were simultaneously sampled at the selective catalytic reduction (SCR) inlet, the SCR outlet, the electrostatic precipitator (ESP) outlet, and the stack. Samplings of coal, lime, bottom ash/slag, fly ash, and gypsum slurry were also conducted. Results indicated that flue gases at the inlet to SCR contained a great potion of particle-bound mercury (Hg(p)), 59-92% of the total mercury. Removal of mercury was not observed for the SCR system. However, repartitioning of mercury species across the SCR occurred that significantly increased the portion of elemental mercury (Hg0) to up to 29% and oxidized mercury (Hg2+) to up to 33% in the SCR outlet gas. Overreporting of Hg(p) at the inlet of SCR may cause the observed repartitioning; the high ammonia/nitric oxide circumstance in the SCR unit was also speculated to cause the mercury desorption from ash particles and subsequent reentrance into the gas phase. ESP can remove up to 99% of Hg(p), and wet flue gas desulfurization (FGD) can remove up to 84% of Hg2+. Mercury mass balances were calculated to range between 81 and 127.4%, with an average of 95.7% wherein 56-82% was in ESP fly ash, 8.7-18.6% was retained in the FGD gypsum, and 6.2-26.1% was emitted from the stack. Data presented here suggest that mercury removal can be largely enhanced by increasing the conversion of Hg0 into Hg(p) and Hg2+.

  4. Transformations and affinities for sulfur of Chinese Shenmu coal ash in a pulverized coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, J.; Zhou, J.H.; Liu, J.Z.; Cao, X.Y.; Cen, K.F. [Zhejiang University, Hangzhou (China)

    2009-07-01

    The self-desulfurization efficiency of Shenmu coal with a high initial Ca/S molar ratio of 2.02 was measured in a 1,025 t/h pulverized coal-fired boiler. It increases from 29% to 32% when the power capacity decreases from 100% to 70%. About 60% of the mineral matter and calcium element fed into the furnace is retained in the fly ash, while less than 10% is retained in the bottom ash. About 70% of the sulfur element fed into the furnace is emitted as SO{sub 2} in the flue gas, while less than 10% is retained in the fly ash and less than 1% is retained in the bottom ash. The mineralogical compositions of feed coal, fly ash, and bottom ash were obtained by X-ray diffraction analysis. It is found that the initial amorphous phase content is 91.17% and the initial CaCO{sub 3} phase content is 2.07% in Shenmu coal. The vitreous phase and sulfation product CaSO{sub 4} contents are, respectively, 70.47% and 3.36% in the fly ash obtained at full capacity, while the retained CaCO{sub 3} and CaO contents are, respectively, 4.73% and 2.15%. However, the vitreous phase content is only 25.68% and no CaSO{sub 4} is detected in the bottom ash obtained at full capacity. When the power capacity decreases from 100% to 70%, the vitreous phase content in fly ash decreases from 70.47% to 67.41% and that in bottom ash increases from 25.68% to 28.10%.

  5. Mercury emission and speciation of coal-fired power plants in China

    Science.gov (United States)

    Wang, S. X.; Zhang, L.; Li, G. H.; Wu, Y.; Hao, J. M.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

    2010-02-01

    Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  6. Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment

    International Nuclear Information System (INIS)

    Federal Energy Technology Center

    1999-01-01

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment of a project selected in CCT Round 2. The project is described in the report ''Demonstration of Selective Catalytic Reduction (SCR) Technology for the Control of Nitrogen Oxide (NO(sub x)) Emissions from High-Sulfur, Coal-Fired Boilers'' (Southern Company Services 1990). In June 1990, Southern Company Services (Southern) entered into a cooperative agreement to conduct the study. Southern was a cofunder and served as the host at Gulf Power Company's Plant Crist. Other participants and cofunders were EPRI (formerly the Electric Power Research Institute) and Ontario Hydro. DOE provided 40 percent of the total project cost of$23 million. The long-term operation phase of the demonstration was started in July 1993 and was completed in July 1995. This independent evaluation is based primarily on information from Southern's Final Report (Southern Company Services 1996). The SCR process consists of injecting ammonia (NH(sub 3)) into boiler flue gas and passing the 3 flue gas through a catalyst bed where the NO(sub x) and NH(sub 3) react to form nitrogen and water vapor. The objectives of the demonstration project were to investigate: Performance of a wide variety of SCR catalyst compositions, geometries, and manufacturing methods at typical U.S. high-sulfur coal-fired utility operating conditions; Catalyst resistance to poisoning by trace metal species present in U.S. coals but not present, or present at much lower concentrations, in fuels from other countries; and Effects on the balance-of-plant equipment

  7. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley R. [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew R. [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance L. [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shig [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2010-06-01

    This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

  8. CONTROL OF NOX EMISSIONS FROM U.S. COAL-FIRED ELECTRIC UTILITY BOILERS

    Science.gov (United States)

    The paper discusses the control of nitrogen oxide (NOx) emissions from U.S. coal-fired electric utility boilers. (NOTE: In general, NOx control technologies are categorized as being either primary or secondary control technologies. Primary technologies reduce the amount of NOx pr...

  9. Analysis and study on the membrane method of CO2 removal of coal-fired boilers

    International Nuclear Information System (INIS)

    Fangqin, Li; Henan, Li; Jianxing, Ren; Jiang, Wu; Zhongzhu, Qiu

    2010-01-01

    Carbon dioxide (CO 2 ) is one kind of harmful substances from the burning process of fossil fuel. CO 2 emissions cause serious pollution on atmospheric environment, especially greenhouse effect. In this paper, CO 2 formation mechanism and control methods were researched. Membrane technology was studied to control CO 2 emissions from coal-fired boilers. The relationship between CO 2 removal efficiency and parameters of membrane contactor was analyzed. Through analysis and study, factors affecting on CO 2 removal efficiency were gotten. How to choose the best parameters was known. This would provide theoretical basis for coal-fired utility boilers choosing effective way of CO 2 removal. (author)

  10. Advanced air/flue gas staging based on CFD modelling for enhanced combustion and burnout in a waste-wood fired boiler

    DEFF Research Database (Denmark)

    Rajh, Boštjan; Yin, Chungen; Samec, Niko

    2017-01-01

    The paper presents the impacts of the jet momentum, position and orientation of air and Recycled Flue Gas (RFG) streams on the performance of a grate-fired boiler burning waste wood via a comprehensive CFD-based parametric study. It is found that the air and RFG jets can be optimized to enhance m...

  11. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    Science.gov (United States)

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  12. ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

    2002-12-30

    ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further

  13. Mitsubishi latest coal fired USC boiler technology (CFE Pacifico 700 MW)

    Energy Technology Data Exchange (ETDEWEB)

    Hashimoto, T.; Sakamoto, K. [Mitsubishi Heavy Industries, Ltd., Nagasaki (Japan). Power Systems; Fujitab, M. [Mitsubishi Heavy Industries, Ltd., Yokohama (Japan). Power Systems

    2013-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has successfully completed commissioning work for CFE (Comision Federal de Electricidad) Pacifico 700 MW coal-fired unit in March 2010 which is the first supercritical unit in Latin America. This supercritical boiler was designed with state of the art technologies such as low NOx burners, high fineness pulverizers, advanced vertical furnace wall technology and so on. Especially the advanced vertical furnace wall technology with some improvements is a key technology to realize swift load changes such as 5% load per minute ramping rate with assuring dynamic characteristics. Recently the requirement of the high efficiency and the swift load changes for the power boilers has been increased so that even a coal-fired unit needs flexible operation characteristics for balancing variety of power sources. One of the challenges for the swift load change is to keep the furnace wall metal temperature low during the load change, which the advanced vertical furnace wall could realize. The report describes the features of the unit and commissioning result including load swing test results in details.

  14. Mercury emission and speciation of coal-fired power plants in China

    Directory of Open Access Journals (Sweden)

    S. X. Wang

    2010-02-01

    Full Text Available Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR, electrostatic precipitators (ESP, and flue gas desulfurization (FGD using the Ontario Hydro Method (OHM. The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92–27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66–94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  15. Studies of the fate of sulfur trioxide in coal-fired utility boilers based on modified selected condensation methods.

    Science.gov (United States)

    Cao, Yan; Zhou, Hongcang; Jiang, Wu; Chen, Chien-Wei; Pan, Wei-Ping

    2010-05-01

    The formation of sulfur trioxide (SO(3)) in coal-fired utility boilers can have negative effects on boiler performance and operation, such as fouling and corrosion of equipment, efficiency loss in the air preheater (APH), increase in stack opacity, and the formation of PM(2.5). Sulfur trioxide can also compete with mercury when bonding with injected activated carbons. Tests in a lab-scale reactor confirmed there are major interferences between fly ash and SO(3) during SO(3) sampling. A modified SO(3) procedure to maximize the elimination of measurement biases, based on the inertial-filter-sampling and the selective-condensation-collecting of SO(3), was applied in SO(3) tests in three full-scale utility boilers. For the two units burning bituminous coal, SO(3) levels starting at 20 to 25 ppmv at the inlet to the selective catalytic reduction (SCR), increased slightly across the SCR, owing to catalytic conversion of SO(2) to SO(3,) and then declined in other air pollutant control device (APCD) modules downstream to approximately 5 ppmv and 15 ppmv at the two sites, respectively. In the unit burning sub-bituminous coal, the much lower initial concentration of SO(3) estimated to be approximately 1.5 ppmv at the inlet to the SCR was reduced to about 0.8 ppmv across the SCR and to about 0.3 ppmv at the exit of the wet flue gas desulfurization (WFGD). The SO(3) removal efficiency across the WFGD scrubbers at the three sites was generally 35% or less. Reductions in SO(3) across either the APH or the dry electrostatic precipitator (ESP) in units burning high-sulfur bituminous coal were attributed to operating temperatures being below the dew point of SO(3).

  16. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

  17. Co-firing coal and hospital waste in a circulating fluidized bed boiler

    International Nuclear Information System (INIS)

    Coulthard, E.J.; Korenberg, J.; Oswald, K.D.

    1991-01-01

    The Department of Energy - Morgantown Energy Technology Center and the Pennsylvania Energy Development Authority are co-funding a project which will demonstrate the reduction of infectious hospital waste to an environmentally safe disposable ash by cofiring the waste with coal in a circulating fluidized bed (CFB). The main objective of this paper is increased utilization of coal but the project also provides a solution to a problem which has grown rapidly and become very visible in recent years (e.g., hospital waste washed up on beaches). The application of CFB boilers in hospitals introduces an economical clean coal technology into a size range and market dominated by gas and oil combustion systems. The use of CFB represents the utilization of state-of-the-art technology for burning coal in an environmentally benign manner. SO 2 , NO x , CO and particulate emissions lower than the latest New Source Performance Standards have proven to be achievable in CFB combustion systems. By processing the infectious waste in a steam generation system which operates continuously, the problem of creating excessive gaseous emissions during repeated start-ups (as is the case with current incinerator technology) is avoided. The operating conditions with respect to residence time, temperature and turbulence that are inherent to a CFB combustion system, provide an excellent environment for complete combustion and destruction of potentially hazardous solid and gaseous emissions (e.g., dioxins). The limestone, which is injected into the combustion system to reduce SO 2 emissions, will also react with chlorine. Thus chlorine compound emissions and the corrosive nature of the flue gas are reduced. The work efforts to date indicate that infectious waste thermal processing in a coal-fired CFB is a technically and economically viable on-site disposal option

  18. Effect of air ingress on the energy performance of coal fired thermal power plants

    International Nuclear Information System (INIS)

    Siddhartha Bhatt, M.

    2007-01-01

    Ingress of air in boilers leads to drops in energy efficiency. This paper presents the effects of air ingress in the combustion zone, post-combustion zone and air pre-heater (APH) on the energy efficiency and loading capacity of a coal fired thermal power plant operating on fuel with high ash (35-45%). The optimal O 2 in the flue gas for a pulverized coal fired system is 3.5% (corresponding to 20% excess air). The operating values are in the range of 4.2-6.0% in membrane type boilers and up to 10% in refractory type boilers (after sustained periods of operation). The leakage rate of boilers (up to the entrance of the APH) is designed at 0.2% while the average operating values are 7.25% for membrane type enclosures and 33.61% for refractory enclosures. The leakage rate of the APH is designed at 5.0% while the operating values range from 13.66% to 20.13% for rotary and tubular APHs. When the O 2 in the combustion zone varies from 3.5% to 8.0%, efficiency drops of 2.0% points are experienced in the boiler and turbine separately, and the gross overall efficiency drop is ∼3.0% points. The units do not experience any capacity drop up to an O 2 in the flue gas of 6.0% before the APH. At an O 2 in the flue gas (before APH) of 7.2%, a mild limitation on the unit capacity of around 2-3% is experienced. When O 2 in the flue gas (before APH) reaches a level of 9.0%, 20% capacity drop of the unit is experienced due to which the plant load cannot be raised higher than 80%. Beyond the level of 9.0% (rare occurrence), the unit is quite difficult to operate and has to be taken off for overhaul

  19. EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

    OpenAIRE

    Sanjay H. Zala

    2017-01-01

    Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

  20. Low NOx combustion and SCR flow field optimization in a low volatile coal fired boiler.

    Science.gov (United States)

    Liu, Xing; Tan, Houzhang; Wang, Yibin; Yang, Fuxin; Mikulčić, Hrvoje; Vujanović, Milan; Duić, Neven

    2018-08-15

    Low NO x burner redesign and deep air staging have been carried out to optimize the poor ignition and reduce the NO x emissions in a low volatile coal fired 330 MW e boiler. Residual swirling flow in the tangentially-fired furnace caused flue gas velocity deviations at furnace exit, leading to flow field unevenness in the SCR (selective catalytic reduction) system and poor denitrification efficiency. Numerical simulations on the velocity field in the SCR system were carried out to determine the optimal flow deflector arrangement to improve flow field uniformity of SCR system. Full-scale experiment was performed to investigate the effect of low NO x combustion and SCR flow field optimization. Compared with the results before the optimization, the NO x emissions at furnace exit decreased from 550 to 650 mg/Nm³ to 330-430 mg/Nm³. The sample standard deviation of the NO x emissions at the outlet section of SCR decreased from 34.8 mg/Nm³ to 7.8 mg/Nm³. The consumption of liquid ammonia reduced from 150 to 200 kg/h to 100-150 kg/h after optimization. Copyright © 2018. Published by Elsevier Ltd.

  1. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

    1997-12-31

    This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

  2. Comparison of Elemental Mercury Oxidation Across Vanadium and Cerium Based Catalysts in Coal Combustion Flue Gas: Catalytic Performances and Particulate Matter Effects.

    Science.gov (United States)

    Wan, Qi; Yao, Qiang; Duan, Lei; Li, Xinghua; Zhang, Lei; Hao, Jiming

    2018-03-06

    This paper discussed the field test results of mercury oxidation activities over vanadium and cerium based catalysts in both coal-fired circulating fluidized bed boiler (CFBB) and chain grate boiler (CGB) flue gases. The characterizations of the catalysts and effects of flue gas components, specifically the particulate matter (PM) species, were also discussed. The catalytic performance results indicated that both catalysts exhibited mercury oxidation preference in CGB flue gas rather than in CFBB flue gas. Flue gas component studies before and after dust removal equipment implied that the mercury oxidation was well related to PM, together with gaseous components such as NO, SO 2 , and NH 3 . Further investigations demonstrated a negative PM concentration-induced effect on the mercury oxidation activity in the flue gases before the dust removal, which was attributed to the surface coverage by the large amount of PM. In addition, the PM concentrations in the flue gases after the dust removal failed in determining the mercury oxidation efficiency, wherein the presence of different chemical species in PM, such as elemental carbon (EC), organic carbon (OC) and alkali (earth) metals (Na, Mg, K, and Ca) in the flue gases dominated the catalytic oxidation of mercury.

  3. Neural networks improve performance of coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Radl, B.J. [Pegasus Technologies Ltd., Painesville, OH (United States)

    1999-03-01

    Work sponsored by the US Department of Energy through its NICE{sup 3} programme, and co-funded by industry partners First Energy Corp. (host organisation and co-funder) and Pegasus Technologies (inventor, developer and supplier), has resulted in the development of online, real-time neural networks which help coal-fired utility boilers to dynamically adjust combustion setpoints. The payoff is a system which helps reduce NOx emissions up to 60%, while improving heat rate up to 2% overall. The system has avoided or postponed large capacity expenditures while meeting environmental compliance requirements. 3 figs., 1 tab.

  4. Comparative study of computational intelligence approaches for NOx reduction of coal-fired boiler

    International Nuclear Information System (INIS)

    Wei, Zhongbao; Li, Xiaolu; Xu, Lijun; Cheng, Yanting

    2013-01-01

    This paper focuses on NO x emission prediction and operating parameters optimization for coal-fired boilers. Support Vector Regression (SVR) model based on CGA (Conventional Genetic Algorithm) was proposed to model the relationship between the operating parameters and the concentration of NO x emission. Then CGA and two modified algorithms, the Quantum Genetic Algorithm (QGA) and SAGA (Simulated Annealing Genetic Algorithm), were employed to optimize the operating parameters of the coal-fired boiler to reduce NO x emission. The results showed that the proposed SVR model was more accurate than the widely used Artificial Neural Network (ANN) model when employed to predict the concentration of NO x emission. The mean relative error and correlation coefficient calculated by the proposed SVR model were 2.08% and 0.95, respectively. Among the three optimization algorithms implemented in this paper, the SAGA showed superiority to the other two algorithms considering the quality of solution within a given computing time. The SVR plus SAGA method was preferable to predict the concentration of NO x emission and further to optimize the operating parameters to achieve low NO x emission for coal-fired boilers. - Highlights: • The CGA based SVR model is proposed to predict the concentration of NO x emission. • The CGA based SVR model performs better than the widely used ANN model. • CGA and two modified algorithms are compared to optimize the parameters. • The SAGA is preferable for its high quality of solution and low computing time. • The SVR plus SAGA is successfully employed to optimize the operating parameters

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. Field test corrosion experiences when co-firing straw and coal: 10 year status within Elsam

    DEFF Research Database (Denmark)

    Frandsen, Rasmus Berg; Montgomery, Melanie; Larsen, Ole Hede

    2007-01-01

    and straw at the 150 MW pulverized coal fired boiler Studstrup unit 1. Two exposure series lasting 3000 hours each were performed for co-firing 10 and 20% of straw (% energy basis) with coal. Using built in test tubes in the hot end of the actual superheaters and air/water cooled corrosion probes...... to 575 degrees C and for the flue gas from 1025 to 1300 degrees C. All these test tubes have been removed during the last three years at one year intervals for corrosion studies. The corrosion studies performed on all investigated tubes included measurements of the corrosion attack, light optical...

  7. COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

    Science.gov (United States)

    The report provides a methodology for estimating budgetary costs associated with retrofit applications of selective catalytic reduction (SCR) technology on coal-fired boilers. SCR is a postcombustion nitrogen oxides (NOx) control technology capable of providing NOx reductions >90...

  8. Cofiring of rice straw and coal in a coal-fired utility boiler: thermodynamic analysis

    Energy Technology Data Exchange (ETDEWEB)

    Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. of Mechanical Engineering], Emails: miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia, Capivari de Baixo, SC (Brazil)], E-mail: marcelob@tractebelenergia.com.br

    2010-07-01

    Cofiring combustion of biomass and coal is a near-term, low cost alternative for reduction fossil greenhouse gas emissions in coal fired power plants. Recent reviews identified over 288 applications in over 16 countries with promising results for different coal and biomass combinations. In Brazil, there is no previous experience of cofiring biomass and coal, resulting in new challenges to fuel handling and boiler operation. A first experience is now proposed into an existing coal power plant, using rice straw as biomass fuel. A thermodynamic model was developed in order to predict operating and emissions data, which should be used in cofiring system design. For 10% of biomass input, the total CO{sub 2} emission is expected to slightly increase. However, considering only the coal CO{sub 2} emission, it is expected to decrease in about 10%. Also, the corresponding SO{sub 2} emission decreases in about 8%. (author)

  9. New particle formation in the fresh flue-gas plume from a coal-fired power plant: effect of flue-gas cleaning

    Science.gov (United States)

    Mylläri, Fanni; Asmi, Eija; Anttila, Tatu; Saukko, Erkka; Vakkari, Ville; Pirjola, Liisa; Hillamo, Risto; Laurila, Tuomas; Häyrinen, Anna; Rautiainen, Jani; Lihavainen, Heikki; O'Connor, Ewan; Niemelä, Ville; Keskinen, Jorma; Dal Maso, Miikka; Rönkkö, Topi

    2016-06-01

    Atmospheric emissions, including particle number and size distribution, from a 726 MWth coal-fired power plant were studied experimentally from a power plant stack and flue-gas plume dispersing in the atmosphere. Experiments were conducted under two different flue-gas cleaning conditions. The results were utilized in a plume dispersion and dilution model taking into account particle formation precursor (H2SO4 resulted from the oxidation of emitted SO2) and assessment related to nucleation rates. The experiments showed that the primary emissions of particles and SO2 were effectively reduced by flue-gas desulfurization and fabric filters, especially the emissions of particles smaller than 200 nm in diameter. Primary pollutant concentrations reached background levels in 200-300 s. However, the atmospheric measurements indicated that new particles larger than 2.5 nm are formed in the flue-gas plume, even in the very early phases of atmospheric ageing. The effective number emission of nucleated particles were several orders of magnitude higher than the primary particle emission. Modelling studies indicate that regardless of continuing dilution of the flue gas, nucleation precursor (H2SO4 from SO2 oxidation) concentrations remain relatively constant. In addition, results indicate that flue-gas nucleation is more efficient than predicted by atmospheric aerosol modelling. In particular, the observation of the new particle formation with rather low flue-gas SO2 concentrations changes the current understanding of the air quality effects of coal combustion. The results can be used to evaluate optimal ways to achieve better air quality, particularly in polluted areas like India and China.

  10. Innovative clean coal technology (ICCT): demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emission from high-sulfur, coal-fired boilers - economic evaluation of commercial-scale SCR applications for utility boilers

    International Nuclear Information System (INIS)

    Healy, E.C.; Maxwell, J.D.; Hinton, W.S.

    1996-09-01

    This report presents the results of an economic evaluation produced as part of the Innovative Clean Coal Technology project, which demonstrated selective catalytic reduction (SCR) technology for reduction of NO x emissions from utility boilers burning U.S. high-sulfur coal. The document includes a commercial-scale capital and O ampersand M cost evaluation of SCR technology applied to a new facility, coal-fired boiler utilizing high-sulfur U.S. coal. The base case presented herein determines the total capital requirement, fixed and variable operating costs, and levelized costs for a new 250-MW pulverized coal utility boiler operating with a 60-percent NO x removal. Sensitivity evaluations are included to demonstrate the variation in cost due to changes in process variables and assumptions. This report also presents the results of a study completed by SCS to determine the cost and technical feasibility of retrofitting SCR technology to selected coal-fired generating units within the Southern electric system

  11. Analysis and study on the performance variation of SCR DeNOx catalyst of Coal-Fired Boilers

    International Nuclear Information System (INIS)

    Jianxing, Ren; Fangqin, Li; Jiang, Wu; Qingrong, Liu; Yongwen, Yang; Zhongzhu, Qiu

    2010-01-01

    Nitrogen oxides (NO x ) are one kind of harmful substances from the burning process of fossil fuel and air at high temperature. NO x emissions cause serious pollution on atmospheric environment. In this paper, coal-fired utility boilers were chosen as the object, NO x formation mechanism and control were studied, and SCR deNO x technology was used to control NO x emissions from coal-fired boilers. Analyzed the relationship between deNO x efficiency and characteristics of SCR DeNO x catalyst. Through analysis, affecting SCR DeNO x catalyst failure factors, change law of catalytic properties and technical measures to extend the service life of the catalyst were gotten. (author)

  12. FUNDAMENTALS OF MERCURY SPECIATION AND CONTROL IN COAL-FIRED BOILERS

    Science.gov (United States)

    The report describes the progress of an experimental investigation of the speciation of mercury in simulated coal combustion flue gasses. The effects of flue gas parameters and coal fly ash on the oxidation of elemental mercury (Hgo) in the presence of hydrogen chloride (HCl) in ...

  13. Development of electron beam flue gas treatment technology

    International Nuclear Information System (INIS)

    Tanaka, T.

    1995-01-01

    The electron beam flue gas treatment technology is expected to bring many advantages such as the simultaneous reduction of SO x and NO x emissions, a dry process without waste water, valuable fertilizer byproducts, etc. In order to verify the feasibility and performances of the process, a practical application test is carried out with a pilot plant which treats the actual flue gas from a coal-fired boiler. Results are presented. 4 figs., 2 tabs

  14. Emission of flue gases from industrial boilers and generators and their control

    International Nuclear Information System (INIS)

    Shaikh, G.H.; Shareef, A.; Hashmi, D.R.

    2005-01-01

    Analysis of flue gases in the Stacks was carried out for 17 gas-fired boilers and 19 gas/diesel-fired generators and the concentrations of CO, NO/sub 2/, NO/sub x/ NO/sub 2/ SO/sub 2/ and C/sub x/ H/sub y/ were studied in the stack- emissions. The results have then been discussed with reference to the permissible limits, as per National Environmental Quality Standard. Higher concentration of co was observed in some boilers, and of CO and NO/sub x/ in some generators. Some effects of major air-pollutants have also been discussed as regards the human health, vegetables and materials. Some remedial measures have also been discussed to limit the concentration of air pollutants emitted from boilers and generators. (author)

  15. Biomass Cofiring in Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    2004-06-01

    Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

  16. Optimized scheme in coal-fired boiler combustion based on information entropy and modified K-prototypes algorithm

    Science.gov (United States)

    Gu, Hui; Zhu, Hongxia; Cui, Yanfeng; Si, Fengqi; Xue, Rui; Xi, Han; Zhang, Jiayu

    2018-06-01

    An integrated combustion optimization scheme is proposed for the combined considering the restriction in coal-fired boiler combustion efficiency and outlet NOx emissions. Continuous attribute discretization and reduction techniques are handled as optimization preparation by E-Cluster and C_RED methods, in which the segmentation numbers don't need to be provided in advance and can be continuously adapted with data characters. In order to obtain results of multi-objections with clustering method for mixed data, a modified K-prototypes algorithm is then proposed. This algorithm can be divided into two stages as K-prototypes algorithm for clustering number self-adaptation and clustering for multi-objective optimization, respectively. Field tests were carried out at a 660 MW coal-fired boiler to provide real data as a case study for controllable attribute discretization and reduction in boiler system and obtaining optimization parameters considering [ maxηb, minyNOx ] multi-objective rule.

  17. Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

    1989-01-01

    Explains the Zittau technology of combined flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators to be equipped with this technology have 6.5 or 10 t/h steam capacity and are intended for combustion of low-grade brown coal (8.2 MJ/kg). An industrial 6.5 t/h prototype steam generator is in operation and it achieves 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), which amounts to economizing 2,400 t/a brown coal equivalent over 4,000 annual operating hours. The second variant recovers 6.5% of waste heat, requiring less investment by installing smaller heat exchangers than used in the first variant. All three variants have contact spray separators, suction units and suspension preparation equipment. Flue gas suspension scrubbing is carried out with fly ash produced by the steam generator. This ash is capable of absorbing 50 to 70% of flue gas SO{sub 2}. Supply of additional ash from other plants achieve a further 25% SO{sub 2} removal; a higher desulfurization degree is obtained by adding limestone to suspensions. 5 refs.

  18. Investigations of combustion process in combined cooker-boiler fired on solid fuels

    Directory of Open Access Journals (Sweden)

    Stojiljković Dragoslava D.

    2006-01-01

    Full Text Available The aim of the investigation was to make some reconstructions on the existing stove used for cooking and baking and to obtain the combined cooker-boiler which will fulfill the demands of European standard EN 12815. Implementation of modern scientific achievements in the field of combustion on stoves and furnaces fired on solid fuels was used. During the investigations four various constructions were made with different fresh air inlet and secondary air supply with the intention to obtain more complete combustion with increased efficiency and reduced CO emission. Three different fuels were used: firewood, coal, and wood briquette. A numerous parameters were measured: fuel weight changes during the combustion process, temperature of inlet and outlet water, flue gas composition (O2, CO, SO2, CO2, NOx, flue gas temperature, ash quantity etc. The result of the investigations is the stove with the efficiency of more than 75% - boiler Class 1 (according EN 12815 and CO emission of about 1% v/v. The results obtained during the measurements were used as parameters for modeling of combustion process. .

  19. Measurements for the determination of acid dew point and SO[sub 3] concentration in the flue gas of utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Derichs, W.; Menden, W.; Ebel, P.K. (RWE Energie AG, Bergheim (Germany))

    1991-10-01

    Until now, the well-known measuring systems for determining acid dewpoint have been applied primarily to flue gases from oil-fired combustion. Using an acid dewpoint measuring system which has now been available on the market for some time, it is possible to measure the acid dewpoint reliably and continuously in flue gas from coal-fired combustion, with low SO[sub 3] concentrations. This measuring system has also been used for flue gas from which the dust and sulphur have been removed as well as for untreated flue gas of conventional combustion systems with gas, oil, hard coal and brown coal firing and also in fluidized bed combustion systems. 6 refs., 11 figs., 2 tabs.

  20. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do

  1. Variations of emission characterization of PAHs emitted from different utility boilers of coal-fired power plants and risk assessment related to atmospheric PAHs

    International Nuclear Information System (INIS)

    Wang, Ruwei; Liu, Guijian; Zhang, Jiamei

    2015-01-01

    Coal-fired power plants (CFPPs) represent important source of atmospheric PAHs, however, their emission characterization are still largely unknown. In this work, the concentration, distribution and gas-particle partitioning of PM_1_0- and gas-phase PAHs in flue gas emitted from different coal-fired utility boilers were investigated. Moreover, concentration and distribution in airborne PAHs from different functional areas of power plants were studied. People's inhalatory and dermal exposures to airborne PAHs at these sites were estimated and their resultant lung cancer and skin cancer risks were assessed. Results indicated that the boiler capacity and operation conditions have significant effect on PAH concentrations in both PM_1_0 and gas phases due to the variation of combustion efficiency, whereas they take neglected effect on PAH distributions. The wet flue gas desulphurization (WFGD) takes significant effect on the scavenging of PAH in both PM_1_0 and gas phases, higher scavenging efficiency were found for less volatile PAHs. PAH partitioning is dominated by absorption into organic matter and accompanied by adsorption onto PM_1_0 surface. In addition, different partitioning mechanism is observed for individual PAHs, which is assumed arising from their chemical affinity and vapor pressure. Risk assessment indicates that both inhalation and dermal contact greatly contribute to the cancer risk for CFPP workers and nearby residents. People working in workshop are exposed to greater inhalation and dermal exposure risk than people living in nearby vicinity and working office. - Highlights: • PAH distribution in PM_1_0 and gas phases primarily depend on the vapor pressure. • Combustion conditions and WFGD show typical effects on PAH level and profile. • PAH partitioning is dominated by absorption and also accompanied by adsorption. • Individual PAHs show different partitioning mechanisms in PM_1_0- and gas-phases. • People in workshop suffer greater cancer

  2. Economic evaluation of a coal fired boiler

    International Nuclear Information System (INIS)

    Briem, J.J.

    1983-01-01

    This paper provides basic information on boiler economics which will assist steam users in analyzing the feasibility of using coal to generate steam - in either new or existing facilities. The information presented covers boilers ranging in size from 10,000 to 100,000 pounds per hour steaming capacity

  3. Biological carbon fixation: A study of Isochrysis sp. growth under actual coal-fired power plant's flue gas

    International Nuclear Information System (INIS)

    Yahya, Liyana; Chik, Muhammad Nazry; Pang, Mohd Asyraf Mohd Azmir

    2013-01-01

    Preliminary study on the growth of marine microalgae Isochrysis sp. was carried out using actual flue gas from a coal-fired power station. The species was cultured using a 2×10-L customized bubble column photobioreactor skid under specified culture conditions. With an initial culture density of 0.459 Abs (optical density at 560 nm wavelength), the species was found able to survive – observed by increases in optical densities, number of cells and weights – in the presence of actual coal-fired flue gas containing on average 4.08 % O 2 , 200.21 mg/m 3 SO 2 , 212.29 mg/m 3 NO x , 4.73 % CO 2 and 50.72 mg/m 3 CO. Results thus add value to the potential and capability of microalgae, especially for Isochrysis sp., to be the biological carbon fixer in neutralizing carbon emissions from power plants.

  4. Assessing the Exergy Costs of a 332-MW Pulverized Coal-Fired Boiler

    Directory of Open Access Journals (Sweden)

    Victor H. Rangel-Hernandez

    2016-08-01

    Full Text Available In this paper, we analyze the exergy costs of a real large industrial boiler with the aim of improving efficiency. Specifically, the 350-MW front-fired, natural circulation, single reheat and balanced draft coal-fired boiler forms part of a 1050-MW conventional power plant located in Spain. We start with a diagram of the power plant, followed by a formulation of the exergy cost allocation problem to determine the exergy cost of the product of the boiler as a whole and the expenses of the individual components and energy streams. We also define a productive structure of the system. Furthermore, a proposal for including the exergy of radiation is provided in this study. Our results show that the unit exergy cost of the product of the boiler goes from 2.352 to 2.5, and that the maximum values are located in the ancillary electrical devices, such as induced-draft fans and coil heaters. Finally, radiation does not have an effect on the electricity cost, but affects at least 30% of the unit exergy cost of the boiler’s product.

  5. NOVEL ECONOMICAL HG(0) OXIDATION REAGENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED BOILERS

    Science.gov (United States)

    The authors have developed a novel economical additive for elemental mercury (Hg0) removal from coal-fired boilers. The oxidation reagent was rigorously tested in a lab-scale fixed-bed column with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB...

  6. Low cost combustion tuning and fuel nozzles modification to reduce NOx emission in large coal-fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    B. Chudnovsky; L. Levin; A. Talanker; E. Bar-Ziv; A. Vikhansky; A.F. Sarofim [Israel Electric Corporation (IEC), Haifa (Israel)

    2003-07-01

    This work focuses on low-cost combustion tuning to reduce NOx emission in coal-fired tangential boilers, testing the furnace in various operation modes. We have also experimented different coal nozzle types. The measurements were accompanied by computer simulations of the combustion process. We also used an on-line supervision system. The data obtained from 575 MW boilers show that with tuning and modified nozzles NOx was considerably reduced. The emission of NOx was reduced from 1200 to 570 mg/dNm{sup 3} at 6% O{sub 2} for South African coal at full load. At partial load NOx emission dropped from 1400 to 750-850 mg/dNm{sup 3} at 6% O{sub 2}. High volatile coal firing led to additional NOx reduction. A series of tests were performed with Colombian and Indonesian coals as well, dropping NOx emission to 400-450 mg/dNm{sup 3} at6% O{sub 2} at full load. Sootblowing optimization using the supervision system enabled us to further reduce NOx emission by approximately 10%. The boiler and unit performance was not influenced by any of the techniques used for NOx reduction. In such a manner, the results presented in this work clearly show that technological methods for reduction NOx are available and capable of obtaining the required NOx emission. We believe that the conclusions of the present study are general and may be applied to other utility boilers as well. 13 refs., 12 figs., 7 tabs.

  7. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A TANGENTIALLY COAL-FIRED UTILITY BOILER (YORKTOWN LIMB DEMONSTRATION)

    Science.gov (United States)

    The report summarizes activities conducted and results achieved in an EPA-sponsored program to demonstrate Limestone Injection Multistage Burner (LIMB) technology on a tangentially fired coal-burning utility boiler, Virginia Power's 180-MWe Yorktown Unit No. 2. his successfully d...

  8. Understanding the effects of sulfur on mercury capture from coal-fired utility flue gases

    Energy Technology Data Exchange (ETDEWEB)

    Morris, E.A.; Morita, K.; Jia, C.Q. [University of Toronto, Toronto, ON (Canada)

    2010-07-01

    Coal combustion continues to be a major source of energy throughout the world and is the leading contributor to anthropogenic mercury emissions. Effective control of these emissions requires a good understanding of how other flue gas constituents such as sulfur dioxide (SO{sub 2}) and sulfur trioxide (SO{sub 3}) may interfere in the removal process. Most of the current literature suggests that SO{sub 2} hinders elemental mercury (Hg{sup 0}) oxidation by scavenging oxidizing species such as chlorine (Cl2) and reduces the overall efficiency of mercury capture, while there is evidence to suggest that SO{sub 2} with oxygen (O{sub 2}) enhances Hg{sup 0} oxidation by promoting Cl2 formation below 100{sup o}C. However, studies in which SO{sub 2} was shown to have a positive correlation with Hg{sup 0} oxidation in full-scale utilities indicate that these interactions may be heavily dependent on operating conditions, particularly chlorine content of the coal and temperature. While bench-scale studies explicitly targeting SO{sub 3} are scarce, the general consensus among full-scale coal-fired utilities is that its presence in flue gas has a strong negative correlation with mercury capture efficiency. The exact reason behind this observed correlation is not completely clear, however. While SO{sub 3} is an inevitable product of SO{sub 2} oxidation by O{sub 2}, a reaction that hinders Hg{sup 0} oxidation, it readily reacts with water vapor, forms sulfuric acid (H{sub 2 }SO{sub 4}) at the surface of carbon, and physically blocks active sites of carbon. On the other hand, H{sub 2}SO{sub 4} on carbon surfaces may increase mercury capacity either through the creation of oxidation sites on the carbon surface or through a direct reaction of mercury with the acid. However, neither of these beneficial impacts is expected to be of practical significance for an activated carbon injection system in a real coal-fired utility flue gas.

  9. A novel direct-fired porous-medium boiler

    Science.gov (United States)

    Prasartkaew, Boonrit

    2018-01-01

    Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

  10. Large-scale biodiesel production using flue gas from coal-fired power plants with Nannochloropsis microalgal biomass in open raceway ponds.

    Science.gov (United States)

    Zhu, Baohua; Sun, Faqiang; Yang, Miao; Lu, Lin; Yang, Guanpin; Pan, Kehou

    2014-12-01

    The potential use of microalgal biomass as a biofuel source has raised broad interest. Highly effective and economically feasible biomass generating techniques are essential to realize such potential. Flue gas from coal-fired power plants may serve as an inexpensive carbon source for microalgal culture, and it may also facilitate improvement of the environment once the gas is fixed in biomass. In this study, three strains of the genus Nannochloropsis (4-38, KA2 and 75B1) survived this type of culture and bloomed using flue gas from coal-fired power plants in 8000-L open raceway ponds. Lower temperatures and solar irradiation reduced the biomass yield and lipid productivities of these strains. Strain 4-38 performed better than the other two as it contained higher amounts of triacylglycerols and fatty acids, which are used for biodiesel production. Further optimization of the application of flue gas to microalgal culture should be undertaken. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Assessment of the economics of basic natural gas cofiring in coal-fired stoker boilers. Topical report, June 1991-June 1992

    International Nuclear Information System (INIS)

    Bluestein, J.

    1992-06-01

    The report analyzes the possible benefits of basic gas cofiring in coal-fired stoker boilers. It presents data on the population of stoker boilers, the potential benefits of basic cofiring in stoker boilers and their value to the boiler operator. In particular, it quantifies the economic value of environmental and operational benefits known or thought to arise from cofiring

  12. Dynamic behavior of tobacco waste in the coal-fired fluidized-bed boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Kai; Chang, Jian; Chen, Honggang; Yang, Yongping [North China Electric Power Univ., Beijing (China). National Eng Lab for Biomass Power Generation Equipment; Yu, Bangting [China Univ. of Petroleum, Beijing (China). State Key Lab. of Heavy Oil Processing

    2013-07-01

    Circulating fluidized bed (CFB) technology is an advanced method for utilizing coal and other solid fuels in an environmentally acceptable manner. During the processing procedure in the nicotiana tabacum plants, lots of tobacco stem wastes are produced, which are normally being dumped to the landfill field. If this kind of waste can be used as a part of the fuel to be added into the coal in a CFB combustor, it will reduce the use of coal and then cut the net carbon emissions. To understand the complicated fluid dynamics of nicotiana tabacum wastes in the coal-fired CFB boiler, the mixing and segregation behavior of tobacco stalk are preliminary measured in a cylindrical fluidized bed. Obvious segregation behavior is found due to distinct differences in density and shape between tobacco stem and coal, which results in poor fluidization quality and bad combustion efficiency. To overcome this disadvantage, a jet with high gas velocity is introduced through the air distributor and a detailed experimental study is conducted in a fluidized bed made up of stem-sand mixture with different solid components at various jet velocities, which greatly improve the mixing performance of stem in the fluidized bed. The above findings are helpful for the technological upgrading of small- or middle-sized CFB boiler with adding tobacco stem into coal.

  13. Determination of Penetration Depth of 800 keV Electron Beam into Coal Fired Power Plant Flue Gas at in a Electron Beam Machine Flue Gas Treatment System

    International Nuclear Information System (INIS)

    Rany Saptaaji

    2008-01-01

    Penetration depth calculation of 800 keV electron beam into flue gas from coal fired power plan is presented in this paper. Electron Beam for Flue Gas Treatment (EB-FGT) is a dry treatment process using electron beam to simultaneously reduce SO 2 and NO x . Flue gas irradiation produces active radicals and then reaction with SO 2 and NO x produces nitrate acid and sulphate acid. Process vessel is needed in this process as reaction container of flue gas with electron beam. The calculation of electron beam penetration depth into flue gas is used to determine the process vessel dimension. The result of calculation of optimum penetration depth of 800 keV electron beam into flue gas is 188.67 cm. (author)

  14. Process using sorbents for the removal of SOx from flue gas

    International Nuclear Information System (INIS)

    Pinnavaia, T.J.; Amareskera, J.; Polansky, C.A.

    1992-01-01

    This patent describes a process for removing the SO x components from a flue gas stream containing oxygen, sulfur dioxide and sulfur trioxide from the combustion of coal from a coal-fired boiler which comprises combusting the coal in the boiler to provide the flue gas stream and contacting the the gas stream with a heated sorbent composition at 400 degrees to 1000 degrees C wherein the the sorbent before being heated is selected from the group consisting of a layered double hydroxide composition of formula: [M 1-x II M x III (OH) 2 ](A n- ) x/n · yH 2 O wherein M II is a divalent metal cation and M III is a trivalent metal cation selected from the group consisting of Group IIA. IIB and IIIA metals as the cation which form metal oxides and which are capable of reacting with SO 2 to form metal sulfites and SO 3 to form metal sulfates, A is an interlayer anion of charge n- which comprises at least one metal atoms selected from the group consisting of main group metals and transition metals which provide oxidation of sulfur dioxide to sulfur trioxide in an amount sufficient that the layered double hydroxide structure promotes the oxidation of the sulfur dioxide to the sulfur trioxide at the combustion conditions within the coal-fired boiler, wherein y is moles of water

  15. [Hazard evaluation modeling of particulate matters emitted by coal-fired boilers and case analysis].

    Science.gov (United States)

    Shi, Yan-Ting; Du, Qian; Gao, Jian-Min; Bian, Xin; Wang, Zhi-Pu; Dong, He-Ming; Han, Qiang; Cao, Yang

    2014-02-01

    In order to evaluate the hazard of PM2.5 emitted by various boilers, in this paper, segmentation of particulate matters with sizes of below 2. 5 microm was performed based on their formation mechanisms and hazard level to human beings and environment. Meanwhile, taking into account the mass concentration, number concentration, enrichment factor of Hg, and content of Hg element in different coal ashes, a comprehensive model aimed at evaluating hazard of PM2.5 emitted by coal-fired boilers was established in this paper. Finally, through utilizing filed experimental data of previous literatures, a case analysis of the evaluation model was conducted, and the concept of hazard reduction coefficient was proposed, which can be used to evaluate the performance of dust removers.

  16. Mercury Speciation in Coal-Fired Power Plant Flue Gas-Experimental Studies and Model Development

    Energy Technology Data Exchange (ETDEWEB)

    Radisav Vidic; Joseph Flora; Eric Borguet

    2008-12-31

    The overall goal of the project was to obtain a fundamental understanding of the catalytic reactions that are promoted by solid surfaces present in coal combustion systems and develop a mathematical model that described key phenomena responsible for the fate of mercury in coal-combustion systems. This objective was achieved by carefully combining laboratory studies under realistic process conditions using simulated flue gas with mathematical modeling efforts. Laboratory-scale studies were performed to understand the fundamental aspects of chemical reactions between flue gas constituents and solid surfaces present in the fly ash and their impact on mercury speciation. Process models were developed to account for heterogeneous reactions because of the presence of fly ash as well as the deliberate addition of particles to promote Hg oxidation and adsorption. Quantum modeling was used to obtain estimates of the kinetics of heterogeneous reactions. Based on the initial findings of this study, additional work was performed to ascertain the potential of using inexpensive inorganic sorbents to control mercury emissions from coal-fired power plants without adverse impact on the salability fly ash, which is one of the major drawbacks of current control technologies based on activated carbon.

  17. MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

    2002-01-01

    The focus of this program is to provide insight into the formation and minimization of NO{sub x} in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO{sub x} emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames--particularly under low NO{sub x} conditions. A CO/H{sub 2}/O{sub 2}/N{sub 2} flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state {sup 13}C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

  18. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1986-12-01

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  19. Stable isotope composition of mercury forms in flue gases from a typical coal-fired power plant, Inner Mongolia, northern China

    International Nuclear Information System (INIS)

    Tang, Shunlin; Feng, Chaohui; Feng, Xinbin; Zhu, Jianming; Sun, Ruoyu; Fan, Huipeng; Wang, Lina; Li, Ruiyang; Mao, Tonghua; Zhou, Ting

    2017-01-01

    Highlights: • The first speciated Hg isotope ratios in coal combustion flue gases are presented. • Significant Hg isotope kinetic MDF was observed during Hg forms transformation. • Emitted gaseous Hg highly enriches in heavy Hg isotopes relative to feed coal. - Abstract: Mercury forms emitted from coal combustion via air pollution control devices are speculated to carry different Hg isotope signatures. Yet, their Hg isotope composition is still not reported. Here, we present the first onsite Hg isotope data for gaseous elemental Hg (GEM) and gaseous oxidized Hg (GOM) of flue gases from a typical lignite-fired power plant (CFPP). Significant mass dependent fractionation (MDF) and insignificant mass independent fractionation (MIF) are observed between feed coal and coal combustion products. As compared to feed coal (δ 202 Hg = −2.04 ± 0.25‰), bottom ash, GEM and GOM in flue gases before and after wet flue gas desulfurization system significantly enrich heavy Hg isotopes by 0.7–2.6‰ in δ 202 Hg, while fly ash, desulfurization gypsum and waste water show slight but insignificant enrichment of light Hg isotopes. GEM is significantly enriched heavy Hg isotopes compared to GOM and Hg in fly ash. Our observations verify the previous speculation on Hg isotope fractionation mechanism in CFPPs, and suggest a kinetically-controlled mass dependent Hg isotope fractionation during transformation of Hg forms in flue gases. Finally, our data are compared to Hg isotope compositions of atmospheric Hg pools, suggesting that coal combustion Hg emission is likely an important atmospheric Hg contributor.

  20. Stable isotope composition of mercury forms in flue gases from a typical coal-fired power plant, Inner Mongolia, northern China

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Shunlin, E-mail: tangshunlin@hpu.edu.cn [Institute of Resources and Environment, Henan Polytechnic University, Jiaozuo, Henan Province, 454000 (China); Feng, Chaohui [Institute of Resources and Environment, Henan Polytechnic University, Jiaozuo, Henan Province, 454000 (China); Feng, Xinbin [State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang, 550002 (China); Zhu, Jianming [Institute of Resources and Environment, Henan Polytechnic University, Jiaozuo, Henan Province, 454000 (China); State Key Laboratory of Geological Processes and Mineral Resources, China University of Geosciences, Beijing, 100086 (China); Sun, Ruoyu, E-mail: ruoyu.sun@tju.edu.cn [CAS Key Laboratory of Crust-Mantle Materials and Environment, School of Earth and Space Sciences, University of Science and Technology of China, Hefei, Anhui 230026 (China); Fan, Huipeng; Wang, Lina; Li, Ruiyang; Mao, Tonghua [Institute of Resources and Environment, Henan Polytechnic University, Jiaozuo, Henan Province, 454000 (China); Zhou, Ting [State Key Laboratory of Ore Deposit Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang, 550002 (China)

    2017-04-15

    Highlights: • The first speciated Hg isotope ratios in coal combustion flue gases are presented. • Significant Hg isotope kinetic MDF was observed during Hg forms transformation. • Emitted gaseous Hg highly enriches in heavy Hg isotopes relative to feed coal. - Abstract: Mercury forms emitted from coal combustion via air pollution control devices are speculated to carry different Hg isotope signatures. Yet, their Hg isotope composition is still not reported. Here, we present the first onsite Hg isotope data for gaseous elemental Hg (GEM) and gaseous oxidized Hg (GOM) of flue gases from a typical lignite-fired power plant (CFPP). Significant mass dependent fractionation (MDF) and insignificant mass independent fractionation (MIF) are observed between feed coal and coal combustion products. As compared to feed coal (δ{sup 202}Hg = −2.04 ± 0.25‰), bottom ash, GEM and GOM in flue gases before and after wet flue gas desulfurization system significantly enrich heavy Hg isotopes by 0.7–2.6‰ in δ{sup 202}Hg, while fly ash, desulfurization gypsum and waste water show slight but insignificant enrichment of light Hg isotopes. GEM is significantly enriched heavy Hg isotopes compared to GOM and Hg in fly ash. Our observations verify the previous speculation on Hg isotope fractionation mechanism in CFPPs, and suggest a kinetically-controlled mass dependent Hg isotope fractionation during transformation of Hg forms in flue gases. Finally, our data are compared to Hg isotope compositions of atmospheric Hg pools, suggesting that coal combustion Hg emission is likely an important atmospheric Hg contributor.

  1. Backstepping-based nonlinear adaptive control for coal-fired utility boiler-turbine units

    International Nuclear Information System (INIS)

    Fang, Fang; Wei, Le

    2011-01-01

    The control system of boiler-turbine unit plays an important role in improving efficiency and reducing emissions of power generation unit. The nonlinear, coupling and uncertainty of the unit caused by varying working conditions should be fully considered during the control system design. This paper presents an efficient control scheme based on backstepping theory for improving load adaptability of boiler-turbines in wide operation range. The design process of the scheme includes model preprocessing, control Lyapunov functions selection, interlaced computation of adaptive control laws, etc. For simplification and accuracy, differential of steam pipe inlet pressure and integral terms of target errors are adopted. Also, to enhance practicality, implementation steps of the scheme are proposed. A practical nonlinear model of a 500 MW coal-fired boiler-turbine unit is used to test the efficiency of the proposed scheme in different conditions.

  2. Measurement of slurry droplets in coal-fired flue gas after WFGD.

    Science.gov (United States)

    Wu, Xue-Cheng; Zhao, Hua-Feng; Zhang, Yong-Xin; Zheng, Cheng-Hang; Gao, Xiang

    2015-10-01

    China owns the world's largest capacity of coal-fired power units. By the end of 2012, the capacity of installed national thermal power has been 819.68 million kilowatts. The latest standard requires that newly built power plants emit SO2 in no more than 100 mg/m(3) and the emission of old ones be lower than 200 mg/m(3) while in some key areas the emission should be controlled under 50 mg/m(3). So by the end of 2012, 90% of the active coal-fired units have been equipped with flue gas desulfurization devices. Among the desulfurization methods adopted, limestone-gypsum wet flue gas desulphurization accounts for 92%, causing the problem of fine droplets in the exhaust gas after defogger, which may even form "gypsum rain." At present, sampling methods are widely used at home and abroad, such as magnesium ion tracer method, modified magnesium ion tracer method and chemical analysis. In addition, some scholars use aerodynamic methods, such as ELPI, to measure the diameter distribution and concentration. The methods mentioned above all have their own demerits, such as the inability to on-line, continuous measurements and the need of prolonged measuring time. Thus, in this paper some potential optical on-line methods are presented, such as Fraunhofer diffraction pattern analysis and wavelength-multiplexed laser extinction. Also brought up are their measuring scope and merits. These methods have already been utilized to measure small liquid droplets and their demonstrations and evaluations are as well stated. Finally, a 3D imaging method based on digital holographic microscope is proposed for in-line measurement of size and concentration of slurry droplets. The feasibility of this method is demonstrated by preliminary experimental investigation.

  3. Thermodynamic analysis and economic evaluation of a 1000 MW bituminous coal fired power plant incorporating low-temperature pre-drying (LTPD)

    International Nuclear Information System (INIS)

    Xu, Cheng; Xu, Gang; Zhu, Mingming; Dong, Wei; Zhang, Yang; Yang, Yongping; Zhang, Dongke

    2016-01-01

    Highlights: • An improved design of coal pre-drying using flue gas waste heat was proposed. • 0.4% energy efficiency increase was achieved with the proposed system. • The additional net economic benefit of the proposed system is $1.91 M per year. • Proposed concept can be widely applied to improve coal-fired power plant efficiency. - Abstract: Low-temperature pre-drying (LTPD) of lignite has been identified as an effective approach to improve the efficiency of lignite fired power plants. In this study, an improved concept for the pre-drying of medium moisture bituminous coals using flue gas waste heat was proposed and its feasibility was assessed. In the proposed configuration, the boiler exhaust flue gas is drawn to dryers to heat and pre-dry the raw coal, removing a large proportion of the coal moisture and leading to an improvement in the energy efficiency of the power plant. Thermodynamic analysis and economic evaluation were performed based on a typical 1000 MW bituminous coal fired power plant incorporating the proposed LTPD concept. The results showed that the net power plant efficiency gain is as much as 0.4 percentage point with additional net power output of 9.3 MW as compared to the reference plant without coal pre-drying. This was attributed to the reduction in the moisture content from 10.3 to 2.7 wt%. The additional net economic benefit attained due to the coal pre-drying was estimated to reach $1.91 M per year. This work provides a broadly applicable and economically feasible approach to further improve the energy efficiency of power plants firing coals with medium moisture contents.

  4. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw-fired...... and woodchip fired boilers are discussed....

  5. Variations of emission characterization of PAHs emitted from different utility boilers of coal-fired power plants and risk assessment related to atmospheric PAHs

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Ruwei [CAS Key Laboratory of Crust-Mantle and the Environment, School of Earth and Space Sciences, University of Science and Technology of China, Hefei, Anhui (China); State Key Laboratory of Loess and Quaternary Geology, Institute of Earth Environment, The Chinese Academy of Sciences, Xi' an 710075, Shanxi (China); Liu, Guijian, E-mail: lgj@ustc.edu.cn [CAS Key Laboratory of Crust-Mantle and the Environment, School of Earth and Space Sciences, University of Science and Technology of China, Hefei, Anhui (China); State Key Laboratory of Loess and Quaternary Geology, Institute of Earth Environment, The Chinese Academy of Sciences, Xi' an 710075, Shanxi (China); Zhang, Jiamei [CAS Key Laboratory of Crust-Mantle and the Environment, School of Earth and Space Sciences, University of Science and Technology of China, Hefei, Anhui (China)

    2015-12-15

    Coal-fired power plants (CFPPs) represent important source of atmospheric PAHs, however, their emission characterization are still largely unknown. In this work, the concentration, distribution and gas-particle partitioning of PM{sub 10}- and gas-phase PAHs in flue gas emitted from different coal-fired utility boilers were investigated. Moreover, concentration and distribution in airborne PAHs from different functional areas of power plants were studied. People's inhalatory and dermal exposures to airborne PAHs at these sites were estimated and their resultant lung cancer and skin cancer risks were assessed. Results indicated that the boiler capacity and operation conditions have significant effect on PAH concentrations in both PM{sub 10} and gas phases due to the variation of combustion efficiency, whereas they take neglected effect on PAH distributions. The wet flue gas desulphurization (WFGD) takes significant effect on the scavenging of PAH in both PM{sub 10} and gas phases, higher scavenging efficiency were found for less volatile PAHs. PAH partitioning is dominated by absorption into organic matter and accompanied by adsorption onto PM{sub 10} surface. In addition, different partitioning mechanism is observed for individual PAHs, which is assumed arising from their chemical affinity and vapor pressure. Risk assessment indicates that both inhalation and dermal contact greatly contribute to the cancer risk for CFPP workers and nearby residents. People working in workshop are exposed to greater inhalation and dermal exposure risk than people living in nearby vicinity and working office. - Highlights: • PAH distribution in PM{sub 10} and gas phases primarily depend on the vapor pressure. • Combustion conditions and WFGD show typical effects on PAH level and profile. • PAH partitioning is dominated by absorption and also accompanied by adsorption. • Individual PAHs show different partitioning mechanisms in PM{sub 10}- and gas-phases. • People in

  6. Integrating Waste Heat from CO2 Removal and Coal-Fired Flue Gas to Increase Plant Efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Irvin, Nick [Southern Company Services, Inc., Birmingham, AL (United States); Kowalczyk, Joseph [Southern Company Services, Inc., Birmingham, AL (United States)

    2017-04-01

    In project DE-FE0007525, Southern Company Services demonstrated heat integration methods for the capture and sequestration of carbon dioxide produced from pulverized coal combustion. A waste heat recovery technology (termed High Efficiency System) from Mitsubishi Heavy Industries America was integrated into an existing 25-MW amine-based CO2 capture process (Kansai Mitsubishi Carbon Dioxide Recovery Process®1) at Southern Company’s Plant Barry to evaluate improvements in the energy performance of the pulverized coal plant and CO2 capture process. The heat integration system consists of two primary pieces of equipment: (1) the CO2 Cooler which uses product CO2 gas from the capture process to heat boiler condensate, and (2) the Flue Gas Cooler which uses air heater outlet flue gas to further heat boiler condensate. Both pieces of equipment were included in the pilot system. The pilot CO2 Cooler used waste heat from the 25-MW CO2 capture plant (but not always from product CO2 gas, as intended). The pilot Flue Gas Cooler used heat from a slipstream of flue gas taken from downstream of Plant Barry’s air heater. The pilot also included a 0.25-MW electrostatic precipitator. The 25-MW High Efficiency System operated for approximately six weeks over a four month time period in conjunction with the 25-MW CO2 capture facility at Plant Barry. Results from the program were used to evaluate the technical and economic feasibility of full-scale implementation of this technology. The test program quantified energy efficiency improvements to a host power plant that could be realized due to the High Efficiency System. Through the execution of this project, the team verified the integrated operation of the High Efficiency System and Kansai Mitsubishi Carbon Dioxide Recovery Process®. The ancillary benefits of the High Efficiency System were also quantified, including reduced water consumption

  7. Deposit formation in a full-scale pulverized wood-fired power plant with and without coal fly ash addition

    DEFF Research Database (Denmark)

    Wu, Hao; Shafique Bashir, Muhammad; Jensen, Peter Arendt

    2013-01-01

    Ash transformation and deposition in a pulverized wood-fired power plant boiler of 800 MWth were studied with and without the addition of coal fly ash. The transient ash deposition behavior was investigated by using an advanced deposit probe system at two different boiler locations with flue gas...... at the low-temperature location showed a slow initial build-up and a stable mass of deposits after approximately 1-5 h. The deposits collected during pulverized wood combustion contained a considerable amount of K2SO4, KCl, and KOH/K2CO3. With the addition of coal fly ash (~4 times of the mass flow of wood...... ash) to the boiler, these alkali species were effectively removed both in the fly ash and in the deposits, and a more frequent shedding of the deposits was observed. The results imply that coal fly ash can be an effective additive to reduce ash deposition and corrosion problems in a pulverized wood...

  8. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Connie Senior Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-09-30

    This is the seventeenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. The SCR slipstream reactor was assembled and installed at Plant Gadsden this quarter. Safety equipment for ammonia had not been installed at the end of the quarter, but will be installed at the beginning of next quarter. The reactor will be started up next quarter. Four ECN corrosion probes were reinstalled at Gavin and collected corrosion data for approximately one month. Two additional probes were installed and removed after about 30 hours for future profilometry analysis. Preliminary analysis of the ECN probes, the KEMA coupons and the CFD modeling results all agree with the ultrasonic tube test measurements gathered by AEP personnel.

  9. MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS; FINAL

    International Nuclear Information System (INIS)

    E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

    2002-01-01

    The focus of this program is to provide insight into the formation and minimization of NO(sub x) in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO(sub x) emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames-particularly under low NO(sub x) conditions. A CO/H(sub 2)/O(sub 2)/N(sub 2) flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state(sup 13)C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

  10. ASSESSMENT OF CONTROL TECHNOLOGIES FOR REDUCING EMISSIONS OF SO2 AND NOX FROM EXISTING COAL-FIRED UTILITY BOILERS

    Science.gov (United States)

    The report reviews information and estimated costs on 15 emissioncontrol technology categories applicable to existing coal-fired electric utility boilers. he categories include passive controls such as least emission dispatching, conventional processes, and emerging technologies ...

  11. Mercury transformation and speciation in flue gases from anthropogenic emission sources: a critical review

    Science.gov (United States)

    Zhang, Lei; Wang, Shuxiao; Wu, Qingru; Wang, Fengyang; Lin, Che-Jen; Zhang, Leiming; Hui, Mulin; Yang, Mei; Su, Haitao; Hao, Jiming

    2016-02-01

    Mercury transformation mechanisms and speciation profiles are reviewed for mercury formed in and released from flue gases of coal-fired boilers, non-ferrous metal smelters, cement plants, iron and steel plants, waste incinerators, biomass burning and so on. Mercury in coal, ores, and other raw materials is released to flue gases in the form of Hg0 during combustion or smelting in boilers, kilns or furnaces. Decreasing temperature from over 800 °C to below 300 °C in flue gases leaving boilers, kilns or furnaces promotes homogeneous and heterogeneous oxidation of Hg0 to gaseous divalent mercury (Hg2+), with a portion of Hg2+ adsorbed onto fly ash to form particulate-bound mercury (Hgp). Halogen is the primary oxidizer for Hg0 in flue gases, and active components (e.g., TiO2, Fe2O3, etc.) on fly ash promote heterogeneous oxidation and adsorption processes. In addition to mercury removal, mercury transformation also occurs when passing through air pollution control devices (APCDs), affecting the mercury speciation in flue gases. In coal-fired power plants, selective catalytic reduction (SCR) system promotes mercury oxidation by 34-85 %, electrostatic precipitator (ESP) and fabric filter (FF) remove over 99 % of Hgp, and wet flue gas desulfurization system (WFGD) captures 60-95 % of Hg2+. In non-ferrous metal smelters, most Hg0 is converted to Hg2+ and removed in acid plants (APs). For cement clinker production, mercury cycling and operational conditions promote heterogeneous mercury oxidation and adsorption. The mercury speciation profiles in flue gases emitted to the atmosphere are determined by transformation mechanisms and mercury removal efficiencies by various APCDs. For all the sectors reviewed in this study, Hgp accounts for less than 5 % in flue gases. In China, mercury emission has a higher Hg0 fraction (66-82 % of total mercury) in flue gases from coal combustion, in contrast to a greater Hg2+ fraction (29-90 %) from non-ferrous metal smelting, cement and

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  13. The NOXSO clean coal project

    Energy Technology Data Exchange (ETDEWEB)

    Black, J.B.; Woods, M.C.; Friedrich, J.J.; Browning, J.P. [NOXSO Corp., Bethel Park, PA (United States)

    1997-12-31

    The NOXSO Clean Coal Project will consist of designing, constructing, and operating a commercial-scale flue-gas cleanup system utilizing the NOXSO Process. The process is a waste-free, dry, post-combustion flue-gas treatment technology which uses a regenerable sorbent to simultaneously adsorb sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) from flue gas from coal-fired boilers. The NOXSO plant will be constructed at Alcoa Generating Corporation`s (AGC) Warrick Power Plant near Evansville, Indiana and will treat all the flue gas from the 150-MW Unit 2 boiler. The NOXSO plant is being designed to remove 98% of the SO{sub 2} and 75% of the NO{sub x} when the boiler is fired with 3.4 weight percent sulfur, southern-Indiana coal. The NOXSO plant by-product will be elemental sulfur. The elemental sulfur will be shipped to Olin Corporation`s Charleston, Tennessee facility for additional processing. As part of the project, a liquid SO{sub 2} plant has been constructed at this facility to convert the sulfur into liquid SO{sub 2}. The project utilizes a unique burn-in-oxygen process in which the elemental sulfur is oxidized to SO{sub 2} in a stream of compressed oxygen. The SO{sub 2} vapor will then be cooled and condensed. The burn-in-oxygen process is simpler and more environmentally friendly than conventional technologies. The liquid SO{sub 2} plant produces 99.99% pure SO{sub 2} for use at Olin`s facilities. The $82.8 million project is co-funded by the US Department of Energy (DOE) under Round III of the Clean Coal Technology program. The DOE manages the project through the Pittsburgh Energy Technology Center (PETC).

  14. Researching the Performance of Dual-Chamber Fire-Tube Boiler Furnace

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei

    2015-01-01

    Full Text Available Autonomous heating systems equipped with fire-tube or shell boilers show high effectiveness, consistent performance and great technical parameters. But there is a significant limitation of its thermal productivity due to the complexity of durable large diameter fire-tube bottoms implementation. Optimization of combustion aerodynamics can be the way to expand the fire-tube boilers performance limit. In this case lots of problems connected with reducing emissions of toxic substances, providing of burning stability, local heat stresses and aerodynamic resistances should be solved. To resolve the indicated problems, a modified model of dual-chamber fire-tube boiler furnace is proposed. The performance of suggested flame-tube was simulated using the proven computer-aided engineering software ANSYS Multiphysics. Results display proposed flame tube completely filled with moving medium without stagnant zones. Turbulent vortical combustion is observed even with the straight-through fuel supply. Active flue gas recirculation in suggested dual-chamber furnace reduces emissions of pollutants. Diminution of wall heat fluxes allows boiler operation at lower water treatment costs.

  15. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    International Nuclear Information System (INIS)

    Vijay, Samudra; DeCarolis, Joseph F.; Srivastava, Ravi K.

    2010-01-01

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology cost and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO x control configurations on a large subset of the existing coal-fired, utility-owned boilers in the US. The resultant data are used to create technology-specific marginal abatement cost curves (MACCs) and also serve as input to an integer linear program, which minimizes system-wide control costs by finding the optimal distribution of NO x controls across the modeled boilers under an emission constraint. The result is a single optimized MACC that accounts for detailed, boiler-specific information related to NO x retrofits. Because the resultant MACCs do not take into account regional differences in air-quality standards or pre-existing NO x controls, the results should not be interpreted as a policy prescription. The general method as well as NO x -specific results presented here should be of significant value to modelers and policy analysts who must estimate the costs of pollution reduction.

  16. Optimization of a lignite-fired open pulverizing system boiler process based on variations in the drying agent composition

    International Nuclear Information System (INIS)

    Ma, Youfu; Zhang, Hua; Yuan, Yichao; Wang, Zhiyun

    2015-01-01

    This paper evaluates three lignite-fired OPSB (open pulverizing system boiler) processes, named OPSB-A, OPSB-B and OPSB-C, corresponding to three options of drying agents used for the pulverizing systems. OPSB-B is similar to our previous work [18] on drying agent composition. Performances of the three OPSBs were calculated and compared with a 600 MW lignite-fired boiler as the reference. The results showed that the coal savings of OPSB-A and OPSB-C were 5.41% and 4.06% in comparison with the reference boiler, whereas for OPSB-B, the savings was 2.57%. Accordingly, emissions of each OPSB could be reduced in proportion to the coal savings. Among the three OPSBs, OPSB-C showed the best performance of water recovery from mill-exhausts because it had the highest mill-exhaust water dew point of 73.2 °C, whereas the exhaust dew points of OPSB-A and OPSB-B were 63.9 °C and 70.9 °C, respectively. Both OPSB-C and OPSB-B are beneficial for achieving a high mill-exhaust humidity ratio, which facilitates water recovery from the mill-exhaust, and a low oxygen content in mill-exhaust, which improves the operating safety of the pulverizing systems, whereas OPSB-A is relatively inferior in these respects. The OPSB-C process is recommended for engineering applications because of its favorable overall performances. - Highlights: • Three lignite-fired OPSB processes are analyzed based on a conventional 600 MW boiler. • OPSB-A, OPSB-B and OPSB-C show coal savings of 5.41%, 2.57 and 4.06%, respectively. • All OPSBs have a great advantage of water recovery from the flue gas, especially OPSB-C. • OPSB-C process is recommended in view of its favorable overall performances

  17. Life Cycle Assessment of Coal-fired Power Production

    Energy Technology Data Exchange (ETDEWEB)

    Spath, P. L.; Mann, M. K.; Kerr, D. R.

    1999-09-01

    Coal has the largest share of utility power generation in the US, accounting for approximately 56% of all utility-produced electricity (US DOE, 1998). Therefore, understanding the environmental implications of producing electricity from coal is an important component of any plan to reduce total emissions and resource consumption. A life cycle assessment (LCA) on the production of electricity from coal was performed in order to examine the environmental aspects of current and future pulverized coal boiler systems. Three systems were examined: (1) a plant that represents the average emissions and efficiency of currently operating coal-fired power plants in the US (this tells us about the status quo), (2) a new coal-fired power plant that meets the New Source Performance Standards (NSPS), and (3) a highly advanced coal-fired power plant utilizing a low emission boiler system (LEBS).

  18. Radiative heat transfer in coal-fired furnaces and oxycoal retrofit considerations

    Energy Technology Data Exchange (ETDEWEB)

    Erfurth, Jens

    2012-07-01

    Oxycoal combustion is the combustion of coal using a mixture of oxygen and cooled recycled flue gas in place of air. In the last years it has gained interest as a means of CO{sub 2} capture from stationary point sources. In particular, under emission mitigation regimes the retrofit of existing coal-fired power plants may help avoid ''stranded assets'' through lower emissions and thus costs if certain technical criteria can be met. Among these is the need to keep total heat transfer in the boiler constant while not raising the furnace exit temperature. The altered gas composition in oxycoal combustion leads to changes in both convective and radiative heat transfer, of which the latter, while of overwhelming importance in the furnace, poses a particular challenge to modellers. This work is thus primarily concerned with the simulation of radiative heat transfer. After a short introduction to oxycoal combustion, a general discussion of Computational Fluid Dynamics (CFD) models for coal combustion is given. Emphasis is placed on the physics of molecular gas band radiation, respective modelling approaches and their application within a CFD context. Based on this analysis, it is concluded that for the purposes of this work, a non-grey CFD implementation of the Exponential Wide Band Model is most suitable. Then the results of CFD simulations of the furnace of a state-of-the-art coal-fired USC boiler with a thermal power of 1,210 MW are presented, which were carried out using the commercial software FLUENT {sup registered} 6.3, combined with some User-Defined Functions. In addition to air combustion, the cases studied include variations of the burner oxygen concentration and the mode of flue gas recycling (wet and dry), the two additional parameters that present themselves in oxycoal combustion to meet the retrofit criteria. The same burner geometry optimised for oxycoal combustion was used in all cases, while the overall boiler geometry designed for air

  19. NOx Control Options and Integration for US Coal Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

    2003-12-31

    This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

  20. Pilot plant development of a new catalytic process for improved electrostatic separation of fly ash in coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Olivares del Valle, J.; Martinez, L.S.; Baum, B.M.; Galeano, V.C. [Universidad de Sevilla (Spain)

    1995-12-31

    The design and operation of pulverized-coal-fired power plants (PCFPP) are usually regarded as fuel range in terms of sulphur and ash contents. These units may give severe environmental problems of fly ash emissions as a result of lower SO{sub 3} contents in the flue gas (FG) because the electrical resistivity of the solid particles is correspondingly lower, with consequent adverse effects on electrostatic precipitator (ESP) efficiency. More stringent air pollution laws cause many power companies to burn lower sulphur coal under boilers in plants that formerly burned higher S coal or ran with abnormal operational conditions (only remediable by shutdown and repairs). This presentation of the GASOX process is a contribution to the improvement of existing technology for flue gas conditioning (FGC), which is defined as a control system for (ESP) efficiency in PCFPP.

  1. Decoupled numerical simulation of a solid fuel fired retort boiler

    International Nuclear Information System (INIS)

    Ryfa, Arkadiusz; Buczynski, Rafal; Chabinski, Michal; Szlek, Andrzej; Bialecki, Ryszard A.

    2014-01-01

    The paper deals with numerical simulation of the retort boiler fired with solid fuel. Such constructions are very popular for heating systems and their development is mostly based on the designer experience. The simulations have been done in ANSYS/Fluent package and involved two numerical models. The former deals with a fixed-bed combustion of the solid fuel and free-board gas combustion. Solid fuel combustion is based on the coal kinetic parameters. This model encompasses chemical reactions, radiative heat transfer and turbulence. Coal properties have been defined with user defined functions. The latter model describes flow of water inside a water jacked that surrounds the combustion chamber and flue gas ducts. The novelty of the proposed approach is separating of the combustion simulation from the water flow. Such approach allows for reducing the number of degrees of freedom and thus lowering the necessary numerical effort. Decoupling combustion from water flow requires defining interface boundary condition. As this boundary condition is unknown it is adjusted iteratively. The results of the numerical simulation have been successfully validated against measurement data. - Highlights: • New decoupled modelling of small scale boiler is proposed. • Fixed-bed combustion model based on kinetic parameters is introduced. • Decoupling reduced the complexity of the model and computational time. • Simple and computationally inexpensive coupling algorithm is proposed. • Model is successfully validated against measurements

  2. Evaluation of NOX emissions from TVA coal-fired power plants

    International Nuclear Information System (INIS)

    Jones, J.W.; Stamey-Hall, S.

    1991-01-01

    The paper gives results of a preliminary evaluation of nitrogen oxide (NOx) emissions from 11 Tennessee Valley Authority (TVA) coal-fired power plants. Current EPA AP-42 emission factors for NOx from coal-fired utility boilers do not account for variations either in these emissions as a function of generating unit load, or in designs of boilers of the same general type, particularly wall-fired boilers. The TVA has compiled short-term NOx emissions data from 30 units at 11 TVA coal-fired plants. These units include cyclone, cell burner, single wall, opposed wall, single tangential, and twin tangential boiler firing designs. Tests were conducted on 29 of the 30 units at high load; 18 were also tested at reduced load. NOx emissions rates were calculated for each test and compared to the calculated rate for each boiler type using AP-42. Preliminary analysis indicates that: (1) TVA cyclone-fired units emit more NOx than estimated using AP-42; (2) TVA cell burner units emit considerably more NOx than estimated; (3) most TVA single-wall-fired units emit slightly more NOx than estimated; (4) most TVA single-furnace tangentially fired units emit less NOx than estimated at high load, but the same as (or more than) estimated at reduced load; and (5) most TVA twin-furnace tangentially fired units, at high load, emit slightly more NOx than estimated using AP-42

  3. Prediction method of unburnt carbon for coal fired utility boiler using image processing technique of combustion flame

    International Nuclear Information System (INIS)

    Shimoda, M.; Sugano, A.; Kimura, T.; Watanabe, Y.; Ishiyama, K.

    1990-01-01

    This paper reports on a method predicting unburnt carbon in a coal fired utility boiler developed using an image processing technique. The method consists of an image processing unit and a furnace model unit. temperature distribution of combustion flames can be obtained through the former unit. The later calculates dynamics of the carbon reduction from the burner stages to the furnace outlet using coal feed rate, air flow rate, chemical and ash content of coal. An experimental study shows that the prediction error of the unburnt carbon can be reduced to 10%

  4. High pressure axial flow fans for modern coal power stations

    Energy Technology Data Exchange (ETDEWEB)

    Cyrus, Vaclav [AHT Energetika s.r.o., Praha (Czech Republic); Koci, Petr [ZVVZ Milevsko a.s. (Czech Republic)

    2008-07-01

    Brown coal fired power stations, located in Northern Bohemia, have mostly older boiler blocks with an output of 110 and 200 MWe. Flue gases are cleaned by the desulphurization plants installed between 1993 and 1997. Usually, each boiler block has two air fans and one to three flue gas fans. Flue gas fans operate in severe conditions; fan blades should be resistant to the flue gases containing sulphur and acid drops with the operating temperature at 170 C to 190 C. Additionally, flue gas also often contains ash particles. Currently, some boiler blocks are gradually being refurbished. New blocks with an electrical power output of 600 to 700 MWe are at the design stage. Submitted paper shows our design study of one stage axial flow fan for the new blocks. Results from the new aerodynamic research of the axial flow stages were used in the fan design. (orig.)

  5. Characteristics of particulate-bound polycyclic aromatic hydrocarbons emitted from industrial grade biomass boilers.

    Science.gov (United States)

    Yang, Xiaoyang; Geng, Chunmei; Sun, Xuesong; Yang, Wen; Wang, Xinhua; Chen, Jianhua

    2016-02-01

    Polycyclic aromatic hydrocarbons (PAHs) are carcinogenic or mutagenic and are important toxic pollutants in the flue gas of boilers. Two industrial grade biomass boilers were selected to investigate the characteristics of particulate-bound PAHs: one biomass boiler retro-fitted from an oil boiler (BB1) and one specially designed (BB2) biomass boiler. One coal-fired boiler was also selected for comparison. By using a dilution tunnel system, particulate samples from boilers were collected and 10 PAH species were analyzed by gas chromatography-mass spectrometry (GC-MS). The total emission factors (EFs) of PAHs ranged from 0.0064 to 0.0380 mg/kg, with an average of 0.0225 mg/kg, for the biomass boiler emission samples. The total PAH EFs for the tested coal-fired boiler were 1.8 times lower than the average value of the biomass boilers. The PAH diagnostic ratios for wood pellets and straw pellets were similar. The ratio of indeno(1,2,3-cd)pyrene/[indeno(1,2,3-cd)pyrene+benzo(g,h,i)perylene] for the two biomass boilers was lower than those of the reference data for other burning devices, which can probably be used as an indicator to distinguish the emission of biomass boilers from that of industrial coal-fired boilers and residential stoves. The toxic potential of the emission from wood pellet burning was higher than that from straw pellet burning, however both of them were much lower than residential stove exhausts. Copyright © 2015. Published by Elsevier B.V.

  6. Near-Zero Emissions Oxy-Combustion Flue Gas Purification Task 2: SOx/Nox/Hg Removal for High Sulfur Coal

    Energy Technology Data Exchange (ETDEWEB)

    Nick Degenstein; Minish Shah; Doughlas Louie

    2012-05-01

    The goal of this project is to develop a near-zero emissions flue gas purification technology for existing PC (pulverized coal) power plants that are retrofitted with oxy-combustion technology. The objective of Task 2 of this project was to evaluate an alternative method of SOx, NOx and Hg removal from flue gas produced by burning high sulfur coal in oxy-combustion power plants. The goal of the program was not only to investigate a new method of flue gas purification but also to produce useful acid byproduct streams as an alternative to using a traditional FGD and SCR for flue gas processing. During the project two main constraints were identified that limit the ability of the process to achieve project goals. 1) Due to boiler island corrosion issues >60% of the sulfur must be removed in the boiler island with the use of an FGD. 2) A suitable method could not be found to remove NOx from the concentrated sulfuric acid product, which limits sale-ability of the acid, as well as the NOx removal efficiency of the process. Given the complexity and safety issues inherent in the cycle it is concluded that the acid product would not be directly saleable and, in this case, other flue gas purification schemes are better suited for SOx/NOx/Hg control when burning high sulfur coal, e.g. this project's Task 3 process or a traditional FGD and SCR.

  7. Radiological investigation in the boiler's maintenance operations in a Coal-Fired power plant

    International Nuclear Information System (INIS)

    Robles, Beatriz; Mora, Juan C.; Cancio, David; Baeza, Antonio; Corbacho, Jose A.

    2008-01-01

    As part of a study being performed in the four biggest coal-fired power plants in Spain, the formation of scales of radioisotopes in parts of the heat recovery system was investigated. This effect should be more important in the case of 210 Po and 210 Pb. Thereby, it is likely in given specific chemical conditions that scales could be formed with a high concentration of 210 Pb, probably in secular equilibrium with 210 Po and 210 Bi. Those scales could reach activity concentrations of some hundreds of Bq g -1 . In order to study within the boiler this scale formation, an investigation during the maintenance operations programmed in the 'Compostilla' coal-fired power plant (Ponferrada-Spain) was carried out. Those operations are performed each 2-3 years and last for around 30 or 40 days. Measurements of ambient dose equivalent (H * (10)) in the boiler before and after the entrance of the operators, together with beta surface contamination on the bottom ashes attached in the walls and on the tubes, were performed. The last measurements were carried out for screening purposes in order to select those areas on the tubes which could present Po scales. Even if chemical conditions are in general oxidising within the boiler, since conditions are not homogeneous, some zones were localized in which surface contamination was measured. In these spots, samples were collected and then measured in the laboratory. Moreover, an analysis of maintenance tasks, used personal protection equipment, working times and other important parameters was also carried out. This analysis is important in order to perform radiological evaluations, as realistic as possible, of the effective doses that could be received by maintenance operators. In the present study, the values of the measurements performed and the results of the assessment of the effective doses for the workers are presented. (author)

  8. Heat recovery from flue gas of coal fired installations with reduced pollutant emission - the Zittau process

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H; Strauss, R; Hofmann, K -D; Suder, M; Hultsch, T; Wetzel, W; Gabrysch, H; Jung, J [Technische Hochschule, Zittau (German Democratic Republic)

    1988-12-01

    Reviews the technology applied in the Zittau process for flue gas heat recovery and flue gas desulfurization in small brown coal fired power plants. Steam generators have a capacity of 6.5 or 10 t/h, low grade fuel with 8.2 MJ/kg calorific value is combusted. Technology has been developed on an experimental 10 t/h steam generator since 1986; an industrial 6.5 t/h prototype steam generator is now in operation achieving 95% SO{sub 2} removal from flue gas with 5600 to 7800 mg SO{sub 2} per m{sup 3} of dry flue gas. The Zittau technology is available in 3 variants: with maximum waste heat recovery, with partial waste heat recovery or without waste heat recovery and only wet flue gas scrubbing. Two flowsheets of flue gas and suspension circulation are provided. The first variant recovers 25.7% of nominal heat capacity (1.1 thermal MW from a 4.2 MW steam generator with 6.5 t/h steam capacity), the second variant recovers 6.5% of waste heat by reducing heat exchangers to 20% of the size of the first variant. Flue gas suspension scrubbing utilizes power plant ash, which is capable of absorbing 50 to 70% of SO{sub 2}, additional 25% SO{sub 2} removal is achieved by providing either 40% ash from another power plant or limestone for suspensions. Various technological details are included. 5 refs.

  9. Howden-Microcoal system for the conversion of industrial oil or gas fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Cooper, J

    1985-01-01

    The technical and economic aspects of the conversion of an industrial boiler designed for oil firing at Courtaulds plc Greenfield site in North Wales to Howden-Microcoal firing are discussed. The production of Howden-Micro coal (an ultrafine or 'micronised' coal) is described and the Howden-Microcoal processor is compared with other fluid energy and mechanical mills. A typical boiler installation and modifications required for conversion to Howden-Microcoal firing are presented along with the main results of the Courtauld's tests. Cost, conversion time and the effect on average steam generation costs are considered.

  10. Thermal Integration of CO{sub 2} Compression Processes with Coal-Fired Power Plants Equipped with Carbon Capture

    Energy Technology Data Exchange (ETDEWEB)

    Edward Levy

    2012-06-29

    Coal-fired power plants, equipped either with oxycombustion or post-combustion CO{sub 2} capture, will require a CO{sub 2} compression system to increase the pressure of the CO{sub 2} to the level needed for sequestration. Most analyses show that CO{sub 2} compression will have a significant effect on parasitic load, will be a major capital cost, and will contribute significantly to reduced unit efficiency. This project used first principle engineering analyses and computer simulations to determine the effects of utilizing compressor waste heat to improve power plant efficiency and increase net power output of coal-fired power plants with carbon capture. This was done for units with post combustion solvent-based CO{sub 2} capture systems and for oxyfired power plants, firing bituminous, PRB and lignite coals. The thermal integration opportunities analyzed for oxycombustion capture are use of compressor waste heat to reheat recirculated flue gas, preheat boiler feedwater and predry high-moisture coals prior to pulverizing the coal. Among the thermal integration opportunities analyzed for post combustion capture systems are use of compressor waste heat and heat recovered from the stripper condenser to regenerate post-combustion CO{sub 2} capture solvent, preheat boiler feedwater and predry high-moisture coals. The overall conclusion from the oxyfuel simulations is that thermal integration of compressor heat has the potential to improve net unit heat rate by up to 8.4 percent, but the actual magnitude of the improvement will depend on the type of heat sink used and to a lesser extent, compressor design and coal rank. The simulations of a unit with a MEA post combustion capture system showed that thermal integration of either compressor heat or stripper condenser heat to preheat boiler feedwater would result in heat rate improvements from 1.20 percent to 4.19 percent. The MEA capture simulations further showed that partial drying of low rank coals, done in combination

  11. Empirical prediction of ash deposition propensities in coal-fired utilities

    Energy Technology Data Exchange (ETDEWEB)

    Frandsen, F.

    1997-01-01

    This report contain an outline of some of the ash chemistry indices utilized in the EPREDEPO (Empirical PREdiction of DEPOsition) PC-program, version 1.0 (DEPO10), developed by Flemming Frandsen, The CHEC Research Programme, at the Department of Chemical Engineering, Technical University of Denmark. DEPO10 is a 1st generation FTN77 Fortran PC-programme designed to empirically predict ash deposition propensities in coal-fired utility boilers. Expectational data (empirical basis) from an EPRI-sponsored survey of ash deposition experiences at coal-fired utility boilers, performed by Battelle, have been tested for use on Danish coal chemistry - boiler operational conditions, in this study. (au) 31 refs.

  12. A collaborative project on the effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    Tilley, H.A.; O`Connor, M.; Stephenson, P.L.; Whitehouse, M.; Richards, D.G.; Hesselmann, G.; MacPhail, J.; Lockwood, F.C.; Williamson, J.; Williams, A.; Pourkashanian, M. [ETSU, Harwell (United Kingdom)

    1998-12-01

    This paper describes a UK Department of Trade and Industry-supported collaborative project entitled `The Effects of Coal Quality on Emission of Oxides of Nitrogen (NO{sub x}) and Carbon Burnout in Pulverised Coal-fired Utility Boilers`. The project involved extensive collaboration between the UK power generators, boiler and burner manufacturers and research groups in both industry and academia, together with several of the world`s leading computational fluid dynamics (CFD) `software houses`. The prime objectives of the project were to assess the relationship between NO{sub x} emissions and carbon burnout and to develop and validate predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon-in-ash. Results showed good correlations for NO{sub x} and carbon burnout when comparing data from full-scale and large-scale rig trials. Laboratory-scale tests were found to be useful but the influence of burner aerodynamics was more difficult to quantify. Modelling showed that predicted NO{sub x} emissions were encouragingly close to measured emissions but predicting carbon burnout was less successful. 24 refs., 4 figs., 6 tabs.

  13. Acidity of vapor plume from cooling tower mixed with flue gases emitted from coal-fired power plant.

    Science.gov (United States)

    Hlawiczka, Stanislaw; Korszun, Katarzyna; Fudala, Janina

    2016-06-01

    Acidity of products resulting from the reaction of flue gas components emitted from a coal-fired power plant with water contained in a vapor plume from a wet cooling tower was analyzed in a close vicinity of a power plant (710 m from the stack and 315 m from the cooling tower). Samples of this mixture were collected using a precipitation funnel where components of the mixed plumes were discharged from the atmosphere with the rainfall. To identify situations when the precipitation occurred at the same time as the wind directed the mixed vapor and flue gas plumes above the precipitation funnel, an ultrasound anemometer designed for 3D measurements of the wind field located near the funnel was used. Precipitation samples of extremely high acidity were identified - about 5% of samples collected during 12 months showed the acidity below pH=3 and the lowest recorded pH was 1.4. During the measurement period the value of pH characterizing the background acidity of the precipitation was about 6. The main outcome of this study was to demonstrate a very high, and so far completely underestimated, potential of occurrence of episodes of extremely acid depositions in the immediate vicinity of a coal-fired power plant. Copyright © 2016 Elsevier B.V. All rights reserved.

  14. Statistical modeling of an integrated boiler for coal fired thermal power plant.

    Science.gov (United States)

    Chandrasekharan, Sreepradha; Panda, Rames Chandra; Swaminathan, Bhuvaneswari Natrajan

    2017-06-01

    The coal fired thermal power plants plays major role in the power production in the world as they are available in abundance. Many of the existing power plants are based on the subcritical technology which can produce power with the efficiency of around 33%. But the newer plants are built on either supercritical or ultra-supercritical technology whose efficiency can be up to 50%. Main objective of the work is to enhance the efficiency of the existing subcritical power plants to compensate for the increasing demand. For achieving the objective, the statistical modeling of the boiler units such as economizer, drum and the superheater are initially carried out. The effectiveness of the developed models is tested using analysis methods like R 2 analysis and ANOVA (Analysis of Variance). The dependability of the process variable (temperature) on different manipulated variables is analyzed in the paper. Validations of the model are provided with their error analysis. Response surface methodology (RSM) supported by DOE (design of experiments) are implemented to optimize the operating parameters. Individual models along with the integrated model are used to study and design the predictive control of the coal-fired thermal power plant.

  15. Concept selection for advanced low-emission coal fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Gorrell, R.L. [Babcock and Wilcox Co., Barberton, OH (United States); Rodgers, L.W.; Farthing, G.A. [Babcock and Wilcox Co., Alliance, OH (United States)

    1993-12-31

    The Babcock & Wilcox Company (B&W), under contract to the US Department of Energy (DOE) with subcontract to Physical Sciences, Inc. (PSIT), the Massachusetts Institute of Technology (MIT) and United Engineers and Constructors (UE&C) has begun development of an advanced low-emission boiler system (LEBS). The initial phase of this multi-phase program required a thorough review and assessment of potential advanced technologies and techniques for control of combustion and flue gas emissions. Results of this assessment are presented in this paper.

  16. Mercury emissions from polish pulverized coalfired boiler

    Directory of Open Access Journals (Sweden)

    Wichliński Michał

    2017-01-01

    Full Text Available The current paper presents the research results carried out at one of Polish power plants at a pulverized hard coal-fired 225 MW unit. The research was carried out at full load of the boiler (100% MCR and focused on analysis of mercury content in the input fuel and limestone sorbent for wet flue gas desulfurization (FGD system, as well as investigation of mercury content in the combustion products, i.e. fly ash, slag, FGD product (gypsum and FGD effluents (waste. Within the framework of the present study the concentration of mercury vapor in the exhaust gas was also investigated. The analysis was performed using Lumex RA-915+ spectrometer with an attachment (RP-91C. The measurements were carried out at three locations, i.e. before the electrostatic precipitator (ESP, downstream the ESP, and downstream the wet FGD plant. Design of the measurement system allowed to determine both forms of mercury in the flue gas (Hg0 and Hg2+ at all measurement locations.Based on the measurement results the balance of mercury for a pulverized coal (PC boiler was calculated and the amount of mercury was assessed both in the input solids (fuel and sorbent, as well as the gaseous and solids products (flue gas, slag, ash, gypsum and FGD waste.

  17. Calculating the flue gas dew point for raw brown coal fired steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Schinkel, W.

    1977-01-01

    The paper analyzes parameters influencing the sulfuric acid dew point in flue gas of steam generators. Sulfur content and alkaline earths content in the fuel air ratio during combustion, fly ash content in the flue gas (which absorbs sulfur dioxide and sulfur trioxide) and combustion conditions in steam generators are relevant parameters in the combustion process. A thermodynamic and reaction kinetic calculation of the sulfuric acid dew point is, however, not yet possible. A statistical evaluation of dew point measurements in steam generators is, therefore, employed. Various diagrams show results of dew point measurements carried out at generators with steam capacities ranging from 40 to 660 t/h, which demonstrate relations of these parameters to flue gas dew points, in particular the relative sulfur content (sulfur content in the raw brown coal compared to coal ash content and alkaline earths content). A function is derived for the conversion of fuel sulfur to sulfur trioxide. A diagram presents the relation of the flue gas dew point to partial pressures of sulfuric acid and steam. Direct calculation of the flue gas dew point was achieved by the proposed method. It is applied in steam generator design. (17 refs.)

  18. Experimental investigation and mathematical modelling of wood combustion in a moving grate boiler

    International Nuclear Information System (INIS)

    Zhang, Xiaohui; Chen, Qun; Sharifi, Vida; Swithenbank, Jim; Bradford, Richard

    2010-01-01

    The use of biomass to generate energy offers significant environmental advantages for the reduction in emissions of greenhouse gases. The main objective of this study was to investigate the performance of a small scale biomass heating plant: i.e. combustion characteristics and emissions. An extensive series of experimental tests was carried out at a small scale residential biomass heating plant i.e. wood chip fired boiler. The concentrations of CO, NO x , particulate matter in the flue gas were measured. In addition, mathematical modelling work using FLIC and FLUENT codes was carried out in order to simulate the overall performance of the wood fired heating system. Results showed that pollutant emissions from the boiler were within the relative emission limits. Mass concentration of CO emission was 550-1600 mg/m 3 (10% O 2 ). NO x concentration in the flue gas from the wood chips combustion varied slightly between 28 and 60 ppmv. Mass concentration of PM 10 in the flue gas was 205 mg/m 3 (10% O 2 ) The modelling results showed that most of the fuel was burnt inside the furnace and little CO was released from the system due to the high flue gas temperature in the furnace. The injection of the secondary air provided adequate mixing and favourable combustion conditions in the over-bed chamber in the wood chips fired boiler. This study has shown that the use of wood heating system result in much lower CO 2 emissions than from a fossil fuel e.g. coal fired heating system. (author)

  19. The performance of oil-fired boilers: The influence of fuel sulfur on emissions and appliance integrity

    International Nuclear Information System (INIS)

    Lee, S.W.

    1997-01-01

    ASHRAE research project RP-757 examined the impact of distillate fuel sulfur content on the energy and emission performance of oil-fired boilers. The project involved construction of a combustion test rig housed in a constant-temperature test room; installation of a 102.5 kW (350,000 Btu/h) capacity, steel hot water boiler equipped with a special test section to simulate boiler heat exchanger surfaces; introduction of continuous emission analyzers and data-acquisition/control systems; and preparation of specific test fuel oils in the 0.01% to 1.2% sulfur range. The combustion experiments provided comprehensive data including flue gas composition, total deposit weight on test heat exchanger surfaces, pH, sulfite and sulfate in the flue gas condensate and soluble deposits, and iron and sulfur in soluble and insoluble deposits. Controlled combustion experiments using the experimental boiler and fuels have provided the following observations for a systematic increase of boiler fuel sulfur: the flue gas SO 2 increased linearly; the acidity and concentrations of sulfite and sulfate in flue gas condensate and the soluble deposits increased; total surface deposits, which are made up of the soluble and insoluble portions, increased linearly; higher amounts of soluble iron sulfates formed with apparent increased corrosion potential of metal surfaces; and the boiler efficiency remained unchanged during the short-term combustion experiments

  20. Full scale calcium bromide injection with subsequent mercury oxidation and removal within wet flue gas desulphurization system: Experience at a 700 MW coal-fired power facility

    Science.gov (United States)

    Berry, Mark Simpson

    The Environmental Protection Agency promulgated the Mercury and Air Toxics Standards rule, which requires that existing power plants reduce mercury emissions to meet an emission rate of 1.2 lb/TBtu on a 30-day rolling average and that new plants meet a 0.0002 lb/GWHr emission rate. This translates to mercury removals greater than 90% for existing units and greater than 99% for new units. Current state-of-the-art technology for the control of mercury emissions uses activated carbon injected upstream of a fabric filter, a costly proposition. For example, a fabric filter, if not already available, would require a 200M capital investment for a 700 MW size unit. A lower-cost option involves the injection of activated carbon into an existing cold-side electrostatic precipitator. Both options would incur the cost of activated carbon, upwards of 3M per year. The combination of selective catalytic reduction (SCR) reactors and wet flue gas desulphurization (wet FGD) systems have demonstrated the ability to substantially reduce mercury emissions, especially at units that burn coals containing sufficient halogens. Halogens are necessary for transforming elemental mercury to oxidized mercury, which is water-soluble. Plants burning halogen-deficient coals such as Power River Basin (PRB) coals currently have no alternative but to install activated carbon-based approaches to control mercury emissions. This research consisted of investigating calcium bromide addition onto PRB coal as a method of increasing flue gas halogen concentration. The treated coal was combusted in a 700 MW boiler and the subsequent treated flue gas was introduced into a wet FGD. Short-term parametric and an 83-day longer-term tests were completed to determine the ability of calcium bromine to oxidize mercury and to study the removal of the mercury in a wet FGD. The research goal was to show that calcium bromine addition to PRB coal was a viable approach for meeting the Mercury and Air Toxics Standards rule

  1. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    International Nuclear Information System (INIS)

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Suuberg; Eric Eddings; Larry Baxter

    2002-01-01

    This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. Preliminary results from laboratory and field tests of a corrosion probe to predict waterwall wastage indicate good agreement between the electrochemical noise corrosion rates predicted by the probe and corrosion rates measured by a surface profilometer. Four commercial manufacturers agreed to provide catalyst samples to the program. BYU has prepared two V/Ti oxide catalysts (custom, powder form) containing commercially relevant concentrations of V oxide and one containing a W oxide promoter. Two pieces of experimental apparatus being built at BYU to carry out laboratory-scale investigations of SCR catalyst deactivation are nearly completed. A decision was made to carry out the testing at full-scale power plants using a slipstream of gas instead of at the University of Utah pilot-scale coal combustor as originally planned. Design of the multi-catalyst slipstream reactor was completed during this quarter. One utility has expressed interest in hosting a long-term test at one of their plants that co-fire wood with coal. Tests to study ammonia adsorption onto fly ash have clearly established that the only routes that can play a role in binding significant amounts of ammonia to the ash surface, under practical ammonia slip conditions, are those that must involve co-adsorbates

  2. Development and test of small-scale batch-fired straw boilers in Denmark

    International Nuclear Information System (INIS)

    Kristensen, E.F.; Kristensen, J.K.

    2004-01-01

    In Denmark, government subsidies for the testing and installation of biomass-fired boilers were available for the period from 1995 until 2002. Each boiler type had to pass an official approval test to achieve subsidy. The combustion abilities of the boiler were optimized prior to the test. The main aim of this subsidy was to encourage the development of energy-efficient and environmentally friendly boilers. The scheme was therefore organized in such a way that the greatest subsidies were awarded for boilers with high efficiency and low emissions. This goal has in effect been achieved for batch-fired straw boilers, where the typical efficiency has been increased from about 75% in 1995 to about 87% in 2002. Similarly, the carbon monoxide emissions have been reduced from 5000 ppm (reference value 10% O 2 ) in 1995 to less than 1000 ppm in 2002. These improvements are mainly due to better insulation inside the combustion chamber, more efficient techniques for supplying air to the combustion process, improved cooling of the flue gas, and optimization of the electronic control unit for the air supply

  3. Dew point measurements of flue gases in steam generators with brown coal combustion

    Energy Technology Data Exchange (ETDEWEB)

    Schinkel, W.

    1980-01-01

    This paper examines empirical data on sulfuric acid condensation and resulting internal corrosion in brown coal fired steam generators. Due to the high sulfur content in brown coal (0.5% to 5.0%) and relative short duration of the gases in the combustion chamber the concentrations of sulfur trioxide present in the flue gases can condense at the heat exchange surfaces of the steam generators. A number of diagrams show sulfuric acid dew point temperatures depending on brown coal sulfur content, the influence of combustion air supply on the dew point, and condensing speed and the rate of corrosion in relation to different heat exchange surface temperatures. The conclusion is made that a five-fold increase in corrosion can be caused by a 10 K higher flue gas dew point, a 5 K cooling of heating surfaces can also cause heavy corrosion at a certain dew point. Maximum corrosion results at 20 to 50 K differences between flue gas dew point and heat exchange surfaces. Optimum operation of steam generators with minimal internal corrosion requires the consideration of flue gas and heating surface temperatures as well as flue gas sulfur acid dew points. (10 refs.) (In German)

  4. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

    Science.gov (United States)

    Knightly, W. F.

    1980-01-01

    About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

  5. Boiler briquette coal versus raw coal: Part I--Stack gas emissions.

    Science.gov (United States)

    Ge, S; Bai, Z; Liu, W; Zhu, T; Wang, T; Qing, S; Zhang, J

    2001-04-01

    Stack gas emissions were characterized for a steam-generating boiler commonly used in China. The boiler was tested when fired with a newly formulated boiler briquette coal (BB-coal) and when fired with conventional raw coal (R-coal). The stack gas emissions were analyzed to determine emission rates and emission factors and to develop chemical source profiles. A dilution source sampling system was used to collect PM on both Teflon membrane filters and quartz fiber filters. The Teflon filters were analyzed gravimetrically for PM10 and PM2.5 mass concentrations and by X-ray fluorescence (XRF) for trace elements. The quartz fiber filters were analyzed for organic carbon (OC) and elemental carbon (EC) using a thermal/optical reflectance technique. Sulfur dioxide was measured using the standard wet chemistry method. Carbon monoxide was measured using an Orsat combustion analyzer. The emission rates of the R-coal combustion (in kg/hr), determined using the measured stack gas concentrations and the stack gas emission rates, were 0.74 for PM10, 0.38 for PM2.5, 20.7 for SO2, and 6.8 for CO, while those of the BB-coal combustion were 0.95 for PM10, 0.30 for PM2.5, 7.5 for SO2, and 5.3 for CO. The fuel-mass-based emission factors (in g/kg) of the R-coal, determined using the emission rates and the fuel burn rates, were 1.68 for PM10, 0.87 for PM2.5, 46.7 for SO2, and 15 for CO, while those of the BB-coal were 2.51 for PM10, 0.79 for PM2.5, 19.9 for SO2, and 14 for CO. The task-based emission factors (in g/ton steam generated) of the R-coal, determined using the fuel-mass-based emission factors and the coal/steam conversion factors, were 0.23 for PM10, 0.12 for PM2.5, 6.4 for SO2, and 2.0 for CO, while those of the BB-coal were 0.30 for PM10, 0.094 for PM2.5, 2.4 for SO2, and 1.7 for CO. PM10 and PM2.5 elemental compositions are also presented for both types of coal tested in the study.

  6. Boiler Briquette Coal versus Raw Coal: Part I-Stack Gas Emissions.

    Science.gov (United States)

    Ge, Su; Bai, Zhipeng; Liu, Weili; Zhu, Tan; Wang, Tongjian; Qing, Sheng; Zhang, Junfeng

    2001-04-01

    Stack gas emissions were characterized for a steam-generating boiler commonly used in China. The boiler was tested when fired with a newly formulated boiler briquette coal (BB-coal) and when fired with conventional raw coal (R-coal). The stack gas emissions were analyzed to determine emission rates and emission factors and to develop chemical source profiles. A dilution source sampling system was used to collect PM on both Teflon membrane filters and quartz fiber filters. The Teflon filters were analyzed gravimetrically for PM 10 and PM 2.5 mass concentrations and by X-ray fluorescence (XRF) for trace elements. The quartz fiber filters were analyzed for organic carbon (OC) and elemental carbon (EC) using a thermal/optical reflectance technique. Sulfur dioxide was measured using the standard wet chemistry method. Carbon monoxide was measured using an Orsat combustion analyzer. The emission rates of the R-coal combustion (in kg/hr), determined using the measured stack gas concentrations and the stack gas emission rates, were 0.74 for PM 10 , 0.38 for PM 25 , 20.7 for SO 2 , and 6.8 for CO, while those of the BB-coal combustion were 0.95 for PM 10 , 0.30 for PM 2 5 , 7.5 for SO 2 , and 5.3 for CO. The fuel-mass-based emission factors (in g/kg) of the R-coal, determined using the emission rates and the fuel burn rates, were 1.68 for PM 10 , 0.87 for PM 25 , 46.7 for SO 2 , and 15 for CO, while those of the BB-coal were 2.51 for PM 10 , 0.79 for PM 2.5 , 19.9 for SO 2 , and 14 for CO. The task-based emission factors (in g/ton steam generated) of the R-coal, determined using the fuel-mass-based emission factors and the coal/ steam conversion factors, were 0.23 for PM 10 , 0.12 for PM 2.5 , 6.4 for SO 2 , and 2.0 for CO, while those of the BB-coal were 0.30 for PM 10 , 0.094 for PM 2.5 , 2.4 for SO 2 , and 1.7 for CO. PM 10 and PM 2.5 elemental compositions are also presented for both types of coal tested in the study.

  7. Integrated strategy for N-methylformanilide production from carbon dioxide of flue gas in coal-fired power plant

    International Nuclear Information System (INIS)

    Han, Jeehoon

    2017-01-01

    Highlights: • A ‘green’ N-methylformanilide production process based new carbon dioxide conversion technologies is developed. • Monoethanolamine-based system for capturing carbon dioxide from the flue gas of a coal-fired power plant is deployed. • Gamma-valerolactone is used a solvent and catalyst for converting carbon dioxide to N-methylformanilide. • New separations for recovery of N-methylformanilide and gamma-valerolactone are developed. • Economic evaluation of the proposed process is performed. - Abstract: In this work, an integrated strategy is developed for producing N-methylformanilide from the carbon dioxide of flue gas in a coal-fired power plant. Based on lab-scale experimental studies presenting maximum yields (96%) with low reaction concentrations (below 25 wt% reactants) using large volumes of gamma-valerolactone as a solvent and catalyst, the integrated strategy focuses on the development of commercial-scale processes that consist of a monoethanolamine-based carbon dioxide separation subsystem and a catalytic conversion subsystem of N-Methylaniline with carbon dioxide to N-methylformanilide. Moreover, a heat exchanger network is designed to minimize the total energy requirements by transferring the heat between subsystems. In the proposed integrated strategy, the energy efficiency after heat integration (77.5%) is higher than that before heat integration (74.5%). Economic analysis results show that the minimum selling price of N-methylformanilide ($1592.1 Mt"−"1 using the best possible parameters) for use in this integrated strategy is cost-competitive with the current market price ($2984 Mt"−"1).

  8. The effects of coal quality on NO{sub x} emissions and carbon burnout in pulverised coal-fired utility boilers

    Energy Technology Data Exchange (ETDEWEB)

    O`Connor, M. [National Power plc, Swindon (United Kingdom)

    1999-04-01

    A comprehensive study is reported on the impact of coal quality on nitrogen oxides emissions and carbon burnout in utility boilers, with the aim of assessing their relationship and developing predictive tools for assessing coals. Experimental work was carried out on various laboratory-scale apparatus and on single burner test facilities ranging from 160 kW{sub th} to 40 MW{sub th} in size and measurements were obtained from full-scale 500 MW{sub e} utility boiler trials. This data and basic coal data were then used to develop mathematical models to predict full-scale boiler performance with respect to NO{sub x} emissions and carbon burnout. Power station trials demonstrated that coal quality effects nitrogen oxides and burnout. The variability in boiler conditions also impacted on these factors. Lower nitrogen and higher volatile coals generally produced less NO{sub x}. Volatile content was the most important generic coal property for predicting burnout. Modelling rig tests, using data from advanced laboratory-scale tests, were found to be just as successful as using rig tests for predicting NO{sub x} performance of different coals. Laboratory-scale tests were found to be successful in providing accurate predictions of burnout for the coals studied. Mathematical models, however, were found to be less successful in this area and further work to develop this is required. A major achievement was CFD solutions of full-scale utility boiler furnaces in a single mesh. 32 refs., 15 figs., 33 tabs., 2 apps.

  9. Statistical modeling of an integrated boiler for coal fired thermal power plant

    Directory of Open Access Journals (Sweden)

    Sreepradha Chandrasekharan

    2017-06-01

    Full Text Available The coal fired thermal power plants plays major role in the power production in the world as they are available in abundance. Many of the existing power plants are based on the subcritical technology which can produce power with the efficiency of around 33%. But the newer plants are built on either supercritical or ultra-supercritical technology whose efficiency can be up to 50%. Main objective of the work is to enhance the efficiency of the existing subcritical power plants to compensate for the increasing demand. For achieving the objective, the statistical modeling of the boiler units such as economizer, drum and the superheater are initially carried out. The effectiveness of the developed models is tested using analysis methods like R2 analysis and ANOVA (Analysis of Variance. The dependability of the process variable (temperature on different manipulated variables is analyzed in the paper. Validations of the model are provided with their error analysis. Response surface methodology (RSM supported by DOE (design of experiments are implemented to optimize the operating parameters. Individual models along with the integrated model are used to study and design the predictive control of the coal-fired thermal power plant. Keywords: Chemical engineering, Applied mathematics

  10. Probabilistic approach to determining the optimum replacement of a superheater stage in 680 MW coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Bos, Robert; Star, Ruud van der [Nuon Power Generation, Amsterdam (Netherlands)

    2009-07-01

    The boiler of the NUON power plant HW08 that went into operation in 1993 is designed as Benson boiler and mainly fired with hard coal. A creep-related tube failure occurred in the tertiary superheater that had been due to increased wall temperature caused by steam side formation of oxide layers. The theoretical lifetime of the components was calculated with the aid of the results of steam side oxide measurements and condition evaluation of the tertiary superheater with the aid of tube samples. The objective is to establish an operation and maintenance schedule for the desired operating lifetime of 300,000 hours. (orig.)

  11. Coal-fired power plants and the causes of high temperature corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Oakey, J E; Simms, N J [British Coal Corporation, Coal Technology Development Div., Cheltenham, Glos (United Kingdom); Tomkings, A B [ERA Technology Ltd., Leatherhead, Surrey (United Kingdom)

    1996-12-01

    The heat exchangers in all types of coal-fired power plant operate in aggressive, high temperature environments where high temperature corrosion can severely limit their service lives. The extent of this corrosion is governed by the combined effects of the operating conditions of the heat exchanger and the presence of corrosive species released from the coal during operation. This paper reviews the coal-related factors, such as ash deposition, which influence the operating environments of heat exchangers in three types of coal-fired power plant - conventional pulverized coal boilers, fluidized bed boilers and coal gasification systems. The effects on the performance of the materials used for these heat exchangers are then compared. (au) 35 refs.

  12. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    C. Jean Bustard

    2003-12-01

    ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

  13. Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

    Science.gov (United States)

    Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

    2010-05-15

    A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

  14. A review: Fly ash and deposit formation in PF fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Jappe Frandsen, Flemming; Wu, Hao

    2016-01-01

    In recent years suspension fired boilers have been increasingly used for biomass based heat and power production in several countries. This has included co-firing of coal and straw, up to 100% firing of wood or straw and the use of additives to remedy problems with biomass firing. In parallel...

  15. Mercury isotope signatures of seawater discharged from a coal-fired power plant equipped with a seawater flue gas desulfurization system.

    Science.gov (United States)

    Lin, Haiying; Peng, Jingji; Yuan, Dongxing; Lu, Bingyan; Lin, Kunning; Huang, Shuyuan

    2016-07-01

    Seawater flue gas desulfurization (SFGD) systems are commonly used to remove acidic SO2 from the flue gas with alkaline seawater in many coastal coal-fired power plants in China. However, large amount of mercury (Hg) originated from coal is also transferred into seawater during the desulfurization (De-SO2) process. This research investigated Hg isotopes in seawater discharged from a coastal plant equipped with a SFGD system for the first time. Suspended particles of inorganic minerals, carbon residuals and sulfides are enriched in heavy Hg isotopes during the De-SO2 process. δ(202)Hg of particulate mercury (PHg) gradually decreased from -0.30‰ to -1.53‰ in study sea area as the distance from the point of discharge increased. The results revealed that physical mixing of contaminated De-SO2 seawater and uncontaminated fresh seawater caused a change in isotopic composition of PHg isotopes in the discharging area; and suggested that both De-SO2 seawater and local background contributed to PHg. The impacted sea area predicted with isotopic tracing technique was much larger than that resulted from a simple comparison of pollutant concentration. It was the first attempt to apply mercury isotopic composition signatures with two-component mixing model to trace the mercury pollution and its influence in seawater. The results could be beneficial to the coal-fired plants with SFGD systems to assess and control Hg pollution in sea area. Copyright © 2016 Elsevier Ltd. All rights reserved.

  16. Application of an empirical model in CFD simulations to predict the local high temperature corrosion potential in biomass fired boilers

    International Nuclear Information System (INIS)

    Gruber, Thomas; Scharler, Robert; Obernberger, Ingwald

    2015-01-01

    To gain reliable data for the development of an empirical model for the prediction of the local high temperature corrosion potential in biomass fired boilers, online corrosion probe measurements have been carried out. The measurements have been performed in a specially designed fixed bed/drop tube reactor in order to simulate a superheater boiler tube under well-controlled conditions. The investigated boiler steel 13CrMo4-5 is commonly used as steel for superheater tube bundles in biomass fired boilers. Within the test runs the flue gas temperature at the corrosion probe has been varied between 625 °C and 880 °C, while the steel temperature has been varied between 450 °C and 550 °C to simulate typical current and future live steam temperatures of biomass fired steam boilers. To investigate the dependence on the flue gas velocity, variations from 2 m·s −1 to 8 m·s −1 have been considered. The empirical model developed fits the measured data sufficiently well. Therefore, the model has been applied within a Computational Fluid Dynamics (CFD) simulation of flue gas flow and heat transfer to estimate the local corrosion potential of a wood chips fired 38 MW steam boiler. Additionally to the actual state analysis two further simulations have been carried out to investigate the influence of enhanced steam temperatures and a change of the flow direction of the final superheater tube bundle from parallel to counter-flow on the local corrosion potential. - Highlights: • Online corrosion probe measurements in a fixed bed/drop tube reactor. • Development of an empirical corrosion model. • Application of the model in a CFD simulation of flow and heat transfer. • Variation of boundary conditions and their effects on the corrosion potential

  17. Application of zonal combustion model for on-line furnace analysis of 575MW tangential coal firing boiler

    Energy Technology Data Exchange (ETDEWEB)

    Chudnovsky, B.; Karasina, E.; Livshits, B.; Talanker, A. [Israel Electric Corporation (Israel). Engineering Division

    1999-07-01

    An advanced code for calculating heat transfer in the boiler of furnaces is considered. The code can be used to compute the flue gas temperature in the furnace volume and the absorbed and incident heat fluxes. The number of zones in the furnace, the points of the injection of the fuel, air and flue gas recirculation (if applicable), the radiative heat transfer properties of the flue gases as well as all the factors determining performance are taken into account in the calculation. The code also predicts water wall and superheater temperature and NO{sub x} emission. The validity of the proposed model was confirmed by comparison between calculated and measured values. The predicted results show good agreement with the experimental data. The code developed is for engineers using advanced PCS at the stage of designing new boilers as well as when retrofitting and adjusting boilers already in operation. In comparison with existing complex computational models the proposed system can be used in modern monitoring systems for the furnace diagnostic problems including NO{sub x} emission. 7 refs., 11 figs.

  18. NOx removal from the flue gas of oil-fired boiler using a multistage plasma-catalyst hybrid system

    International Nuclear Information System (INIS)

    Park, Sung Youl; Deshwal, Bal Raj; Moon, Seung Hyun

    2008-01-01

    The study on removal of NO x from the flue gas of oil-fired boiler has been carried out using non-thermal plasma cum catalyst hybrid reactor at 150 C. Propylene (C 3 H 6 ) was used as a reducing agent. A multistage plasma-catalyst hybrid reactor was newly designed and successfully operated to clean up the flue gas stream having a flow rate of 30 Nm 3 /h. TiO 2 and Pd/ZrO 2 wash-coated on cordierite honeycomb were used as catalysts in the present study. Though the plasma-catalyst hybrid reactor with TiO 2 showed good activity on the removal of NO yet it removed only 50-60% of NO x because a significant portion of NO oxidized to NO 2 . On the contrary, the plasma-catalyst hybrid reactor with Pd/ZrO 2 removed about 50% of inlet NO with a negligible amount of NO oxidation into NO 2 . The plasma/dual-catalysts hybrid system (front two units of plasma-Pd/ZrO 2 + rear two units of plasma/TiO 2 ) proved to be very promising in NO x removal in the presence of C 3 H 6 . DeNO x efficiency of about 74% has been achieved at a space velocity of 3300/h at 150 C. (author)

  19. Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

    Science.gov (United States)

    Wasielewski, Ryszard; Głód, Krzysztof; Telenga-Kopyczyńska, Jolanta

    2018-01-01

    The results of industrial research on co-combustion of solid recovered fuel (SRF) with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds) in refer to the legislative requirements (2 seconds) for the thermal conversion of waste.

  20. Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

    Directory of Open Access Journals (Sweden)

    Wasielewski Ryszard

    2018-01-01

    Full Text Available The results of industrial research on co-combustion of solid recovered fuel (SRF with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds in refer to the legislative requirements (2 seconds for the thermal conversion of waste.

  1. Measurements and numerical simulations for optimization of the combustion process in a utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Vikhansky, A.; Bar-Ziv, E. [Ben-Gurion Univ. of the Negev, Dept. of Biotechnology and Environmental Engineering, Beer-Sheva (Israel); Chudnovsky, B.; Talanker, A. [Israel Electric Corp. (IEC),, Mechanical Systems Div., Haifa (Israel); Eddings, E.; Sarofim, A. [Reaction Engineering International, Salt Lake City, UT (United States); Utah Univ., Dept. of Chemical and Fuel Engineering, Salt Lake City, UT (United States)

    2004-07-01

    A three-dimensional computational fluid dynamics code was used to analyse the performance of 550MW pulverized coal combustion opposite a wall-fired boiler (of IEC) at different operation modes. The main objective of this study was to prove that connecting plant measurements with three-dimensional furnace modelling is a cost-effective method for design, optimization and problem solving in power plant operation. Heat flux results from calculations were compared with measurements in the boiler and showed good agreement. Consequently, the code was used to study hydrodynamic aspects of air-flue gases mixing in the upper part of the boiler. It was demonstrated that effective mixing between flue gases and overfire air is of essential importance for CO reburning. From our complementary experimental-numerical effort, IEC considers a possibility to improve the boiler performance by replacing the existing OFA nozzles by those with higher penetration depth of the air jets, with the aim to ensure proper mixing to achieve better CO reburning. (Author)

  2. An Improved Flexible Solar Thermal Energy Integration Process for Enhancing the Coal-Based Energy Efficiency and NOx Removal Effectiveness in Coal-Fired Power Plants under Different Load Conditions

    Directory of Open Access Journals (Sweden)

    Yu Han

    2017-09-01

    Full Text Available An improved flexible solar-aided power generation system (SAPG for enhancing both selective catalytic reduction (SCR de-NOx efficiency and coal-based energy efficiency of coal-fired power plants is proposed. In the proposed concept, the solar energy injection point is changed for different power plant loads, bringing about different benefits for coal-fired power generation. For partial/low load, solar energy is beneficially used to increase the flue gas temperature to guarantee the SCR de-NOx effectiveness as well as increase the boiler energy input by reheating the combustion air. For high power load, solar energy is used for saving steam bleeds from turbines by heating the feed water. A case study for a typical 1000 MW coal-fired power plant using the proposed concept has been performed and the results showed that, the SCR de-NOx efficiency of proposed SAPG could increase by 3.1% and 7.9% under medium load and low load conditions, respectively, as compared with the reference plant. The standard coal consumption rate of the proposed SAPG could decrease by 2.68 g/kWh, 4.05 g/kWh and 6.31 g/kWh for high, medium and low loads, respectively, with 0.040 USD/kWh of solar generated electricity cost. The proposed concept opens up a novel solar energy integration pattern in coal-fired power plants to improve the pollutant removal effectiveness and decrease the coal consumption of the power plant.

  3. Analysis of CO2 Separation from Flue Gas, Pipeline Transportation, and Sequestration in Coal

    Energy Technology Data Exchange (ETDEWEB)

    Eric P. Robertson

    2007-09-01

    This report was written to satisfy a milestone of the Enhanced Coal Bed Methane Recovery and CO2 Sequestration task of the Big Sky Carbon Sequestration project. The report begins to assess the costs associated with separating the CO2 from flue gas and then injecting it into an unminable coal seam. The technical challenges and costs associated with CO2 separation from flue gas and transportation of the separated CO2 from the point source to an appropriate sequestration target was analyzed. The report includes the selection of a specific coal-fired power plant for the application of CO2 separation technology. An appropriate CO2 separation technology was identified from existing commercial technologies. The report also includes a process design for the chosen technology tailored to the selected power plant that used to obtain accurate costs of separating the CO2 from the flue gas. In addition, an analysis of the costs for compression and transportation of the CO2 from the point-source to an appropriate coal bed sequestration site was included in the report.

  4. Computational fluid dynamics (CFD) modelling of coal/biomass co-firing in pulverised fuel boilers

    Energy Technology Data Exchange (ETDEWEB)

    Moghtaderi, B.; Meesri, C. [University of Newcastle, Callaghan, NSW (Australia). CRC for Coal in Sustainable Development, Dept. of Chemical Engineering

    2002-07-01

    The present study is concerned with computational fluid dynamics (CFD) modelling of coal/biomass blends co-fired under conditions pertinent to pulverised fuel (PF) boilers. The attention is particularly focused on the near burner zone to examine the impact of biomass on the flame geometry and temperature. The predictions are obtained by numerical solution of the conservation equations for the gas and particle phases. The gas phase is solved in the Eulerian domain using steady-state time-averaged Navier-Stokes equations while the solution of the particle phase is obtained from a series of Lagrangian particle tracking equations. Turbulence is modelled using the {kappa}-{epsilon} and Reynolds Stress models. The comparison between the predictions and experimental measurement reported in the literature resulted in a good agreement. Other influences of biomass co-firing are observed for fuel devolatilisation and burnout. 19 refs., 6 figs.

  5. CFD analysis of the pulverized coal combustion processes in a 160 MWe tangentially-fired-boiler of a thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Cristiano V. da; Beskow, Arthur B. [Universidade Regional Integrada do Alto Uruguai e das Misses (LABSIM/GEAPI/URI), Erechim, RS (Brazil). Dept. de Engenharia e Ciencia da Computacao. Grupo de Engenharia Aplicada a Processos Industriais], Emails: cristiano@uricer.edu.br, Arthur@uricer.edu.br; Indrusiak, Maria Luiza S. [Universidade do Vale do Rio dos Sinos (UNISINOS), Sao Leopoldo, RS (Brazil). Programa de Engenharia Mecanica], E-mail: sperbindrusiak@via-rs.net

    2010-10-15

    The strategic role of energy and the current concern with greenhouse effects, energetic and exegetic efficiency of fossil fuel combustion greatly enhance the importance of the studies of complex physical and chemical processes occurring inside boilers of thermal power plants. The state of the art in computational fluid dynamics and the availability of commercial codes encourage numeric studies of the combustion processes. In the present work the commercial software CFX Ansys Europe Ltd. was used to study the combustion of coal in a 160 MWe commercial thermal power plant with the objective of simulating the operational conditions and identifying factors of inefficiency. The behavior of the flow of air and pulverized coal through the burners was analyzed, and the three-dimensional flue gas flow through the combustion chamber and heat exchangers was reproduced in the numeric simulation. (author)

  6. Effect of combustion characteristics on wall radiative heat flux in a 100 MWe oxy-coal combustion plant

    Energy Technology Data Exchange (ETDEWEB)

    Park, S.; Ryu, C. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Chae, T.Y. [Sungkyunkwan Univ., Suwon (Korea, Republic of). School of Mechanical Engineering; Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Yang, W. [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of). Energy System R and D Group; Kim, Y.; Lee, S.; Seo, S. [Korea Electric Power Research Institute (KEPRI), Daejeon (Korea, Republic of). Power Generation Lab.

    2013-07-01

    Oxy-coal combustion exhibits different reaction, flow and heat transfer characteristics from air-coal combustion due to different properties of oxidizer and flue gas composition. This study investigated the wall radiative heat flux (WRHF) of air- and oxy-coal combustion in a simple hexahedral furnace and in a 100 MWe single-wall-fired boiler using computational modeling. The hexahedral furnace had similar operation conditions with the boiler, but the coal combustion was ignored by prescribing the gas properties after complete combustion at the inlet. The concentrations of O{sub 2} in the oxidizers ranging between 26 and 30% and different flue gas recirculation (FGR) methods were considered in the furnace. In the hexahedral furnace, the oxy-coal case with 28% of O{sub 2} and wet FGR had a similar value of T{sub af} with the air-coal combustion case, but its WRHF was 12% higher. The mixed FGR case with about 27% O{sub 2} in the oxidizer exhibited the WRHF similar to the air-coal case. During the actual combustion in the 100 MWe boiler using mixed FGR, the reduced volumetric flow rates in the oxy-coal cases lowered the swirl strength of the burners. This stretched the flames and moved the high temperature region farther to the downstream. Due to this reason, the case with 30% O{sub 2} in the oxidizers achieved a WRHF close to that of air-coal combustion, although its adiabatic flame temperature (T{sub af}) and WHRF predicted in the simplified hexahedral furnace was 103 K and 10% higher, respectively. Therefore, the combustion characteristics and temperature distribution significantly influences the WRHF, which should be assessed to determine the ideal operating conditions of oxy- coal combustion. The choice of the weighted sum of gray gases model (WSGGM) was not critical in the large coal-fired boiler.

  7. Emissions from three wood-fired domestic central heating boilers - heat load dependence

    International Nuclear Information System (INIS)

    Karlsson, M.L.

    1992-01-01

    The flue gases from three wood-fired domestic central heating boilers have been characterized. Measurements were made at three part loads; 3, 7 and 15 kW. Two of the boilers were modern multi-fuel boilers, with inverse firing and natural draught. The third boiler was a single-fuel wood boiler, with inverse firing and combustion air supply through a fan. All boilers were environmentally approved; the tar emissions were below 30 mg/MJ at nominal heat load. The following parameters were measured: - CO, CO 2 , NO x , total hydrocarbons (THC), - tar and particulates, - twelve volatile organic compounds (VOC). The limit value for tar emission was heavily exceeded for all three boilers at the part loads at which they were tested. For the two multi-fuel boilers the tar emissions decreased with increasing load level, while the opposite was found for the wood boiler with a fan. The NO x emissions varied between 20 and 120 mg/MJ. The multi-fuel boilers showed increasing NO x emissions with increasing heat load. The single-fuel wood boiler showed NO x emissions at about 60 mg/MJ, independent of load level. The CO and THC levels in general were high. The CO levels varied between 1000 and 2000 mg/MJ. While the THC levels varied between 300 and 4000 mg/MJ. Broadly speaking, the CO and THC levels decreased with increasing load levels for the multi-fuel boilers. For the single-fuel wood boiler the CO and THC levels were roughly the same at all load levels. Out of the twelve VOC compounds which were measured, the following could be detected and quantified. With FTIR analysis: Methane, ethylene, propene and acetylene. With GC analysis: Methanol, phenol and acetic acid. (1 ref., 31 figs., 7 tabs.)

  8. [Emission characteristics of fine particles from grate firing boilers].

    Science.gov (United States)

    Wang, Shu-Xiao; Zhao, Xiu-Juan; Li, Xing-Hua; Wei, Wei; Hao, Ji-Ming

    2009-04-15

    Grate firing boilers are the main type of Chinese industrial boilers, which accounts for 85% of the industrial boilers and is one of the most important emission sources of primary air pollutants in China. In this study, five boilers in three cities were selected and tested to measure the emission characteristics of PM2.5, and gaseous pollutants were applied by a compact dilution sampling system, which was developed for this field study. Results showed that particles mass size distributions for the five industrial boilers presented single peak or double peak, former peaks near 0.14 microm and the later peaks after 1.0 microm; the cyclone dust remover and wet scrubber dust remover had effective removal efficiencies not only to PM2.5, but also to PM1.0; and under the condition of same control techniques, grate firing boiler with high capacity has less PM2.5 emission than the boiler with low capacity. In the PM2.5 collected from flue gases, SO4(2-) was the most abundant ion, accounted for 20%-40% of the PM2.5; and C was the most abundant element (7.5%-31.8%), followed by S (8.4%-18.7%). Carbon balance method was applied to calculate the emission factors of these pollutants. The emission factors of PM2.5, NO, and SO2 were in the range of 0.046-0.486 g x kg(-1), 1.63-2.47 g x kg(-1), 1.35-9.95 g x kg(-1) respectively. The results are useful for the emission inventory development of industrial boilers and the source analysis of PM2.5 in atmospheric environment.

  9. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    Science.gov (United States)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  10. Characterizing mercury emissions from a coal-fired power plant utilizing a venturi wet FGD system

    International Nuclear Information System (INIS)

    Vann Bush, P.; Dismukes, E.B.; Fowler, W.K.

    1995-01-01

    Southern Research Institute (SRI) conducted a test program at a coal-fired utility plant from October 24 to October 29, 1994. The test schedule was chosen to permit us to collect samples during a period of consecutive days with a constant coal source. SRI collected the samples required to measured concentrations of anions and trace elements around two scrubber modules and in the stack. Anions of interest were CI - , F - , and SO 4 = . We analyzed samples for five major elements (Al, Ca, Fe, Mg, and Ti) and 16 trace elements (As, B, Ba, Be, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Sb, Se, and V). SRI made measurements across two scrubber modules, each treating nominally 20% of the total effluent from the boiler. Across one module we examined the effects of changes in the liquid-to-gas ratio (L/G) on the efficiency with which the scrubber removes trace elements and anions from the flue gas. Across another module we examined the effects of slurry pH on the removal of trace elements and anions from the flue gas. Measurements in the stack quantified emissions rates of anions and trace elements

  11. Characterizing mercury emissions from a coal-fired power plant utilizing a venturi wet FGD system

    Energy Technology Data Exchange (ETDEWEB)

    Vann Bush, P.; Dismukes, E.B.; Fowler, W.K.

    1995-11-01

    Southern Research Institute (SRI) conducted a test program at a coal-fired utility plant from October 24 to October 29, 1994. The test schedule was chosen to permit us to collect samples during a period of consecutive days with a constant coal source. SRI collected the samples required to measured concentrations of anions and trace elements around two scrubber modules and in the stack. Anions of interest were CI{sup -}, F{sup -}, and SO{sub 4}{sup =}. We analyzed samples for five major elements (Al, Ca, Fe, Mg, and Ti) and 16 trace elements (As, B, Ba, Be, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Sb, Se, and V). SRI made measurements across two scrubber modules, each treating nominally 20% of the total effluent from the boiler. Across one module we examined the effects of changes in the liquid-to-gas ratio (L/G) on the efficiency with which the scrubber removes trace elements and anions from the flue gas. Across another module we examined the effects of slurry pH on the removal of trace elements and anions from the flue gas. Measurements in the stack quantified emissions rates of anions and trace elements.

  12. Full Scale Deposition Trials at 150 MWe PF-boiler Co-firing COal and Straw: Summary of Results

    DEFF Research Database (Denmark)

    Andersen, Karin Hedebo; Frandsen, Flemming; Hansen, Peter Farkas Binderup

    1999-01-01

    A conventional PF-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion and a two-year demonstration programme was initiated in January 1996 addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part...... during co-combustion with straw. In addition, where Fe dominated upstream deposits are found in the hottest positions during pure coal combustion, Ca, and to some degree Si, are playing the major role during co-combustion. The addition of straw to the fuel is also seen to lead to a change in the texture...... of the upstream deposits, from an ordered dendritic structure of the larger particles with small particles in between during pure coal combustion, to a more random deposition of the larger particles among the small during co-combustion. No deposition of chlorine species was observed in the SEM-EDX analysis...

  13. A new conceptual cold-end design of boilers for coal-fired power plants with waste heat recovery

    International Nuclear Information System (INIS)

    Yang, Yongping; Xu, Cheng; Xu, Gang; Han, Yu; Fang, Yaxiong; Zhang, Dongke

    2015-01-01

    Highlights: • A new cold-end design of boilers for CFPPs with waste heat recovery is proposed. • Thermodynamic and economic analyses are quantitatively conducted. • Higher energy efficiency improvement and greater economic benefits are achieved. • Lower exergy destruction and better matched energy level are obtained. - Abstract: After conducting an in-depth analysis of the conventional boiler cold-end design for waste heat recovery, this work proposed a new conceptual boiler cold-end design integrated with the steam cycle in a 1000 MW CFPP, in which the preheating of air was divided into high-temperature air preheater (HTAP), main air preheater (MAP) and low-temperature air preheater (LTAP). The HTAP and an economizer were installed in separate flue ducts, and the low temperature economizer (LTE) was situated between the MAP and the LTAP in the main flue duct to heat the condensed water. In the proposed boiler cold-end design, the flue gas waste heat was not only used to heat condensed water, but also to further preheat the combustion air. The air temperature at the air-preheater outlet increases and part of the steam bleeds with high exergy can be saved, resulting in greater energy-savings and better economics. Results showed that, for a typical 1000 MW CFPP in China, using the proposed boiler cold-end design for waste heat recovery could produce 13.3 MW e additional net power output with a heat rate reduction of approximately 112.0 kJ/kW h and could yield a net benefit of up to $85.8 M per year, which is much greater than those of the conventional cases. Exergy destruction is also reduced from 49.9 MW th in the conventional boiler cold-end design to 39.6 MW th in the proposed design

  14. Results of the desulfurization programme at coal-fired power plants operated by CEZ a.s

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    The Czech utility CEZ, which is the major power plant operator in the Czech Republic, is running an extensive coal-fired power plant desulfurization programme to improve the environmental situation in the region. Flue gas desulfurization is achieved in 2 ways: by augmenting the existing units with desulfurization equipment, and by replacing old boilers with new, fluidized-bed combustion facilities. Both wet limestone scrubbing and the dry limestone method are applied. A survey of the power plants, desulfurized power, desulfurization equipment suppliers, and contract prices is presented in a tabular form. Plots showing the contribution of CEZ's power plants to sulfur dioxide emissions in the Czech Republic are reproduced. (P.A.). 1 tab., 3 figs

  15. Cocombustion of biomass in coal-fired power plants; Meestoken van biomassa in kolengestookte E-centrales

    Energy Technology Data Exchange (ETDEWEB)

    Albrink, W.G.M. [Stork Thermeq, Hengelo (Netherlands)

    2001-12-01

    The aim of the desk study is to determine to what degree several types of biomass can be cofired with existing coal fired utility boilers in the Netherlands. All results with regard to boiler performances are obtained by making use of a computer model of a typical coal fired boiler which make part of a 600 MWe coal fired power plant. Because the existing coal fired units in the Netherlands do deviate more or less from the used model all outcomes and conclusions of this study are indicative. Slagging and corrosion which become more important when firing biogas in a coal fired boiler are considered superficially. More close investigations are necessary when carry out concrete projects. Furthermore all results are based on 100% boiler load and may not be used or extrapolated to part load conditions. The extent of firing biomass gas may depend on available space in the boiler house and correlated restrictions for necessary constructive adaptations. These aspects were leave out of consideration. For information the necessary size of piping for biomass gas from gasifier to the boiler has been determined for several amounts of biomass. [Dutch] Het doel van de studie is te onderzoeken hoeveel biomassa, in percentage van het thermisch vermogen, volgens verschillende concepten kan worden meegestookt in een kolengestookte elektriciteitscentrale. Dit wordt in deze studie behandeld aan de hand van een aantal aspecten: Rookgashoeveelheden door de ketel. Hierbij kornen de volgende zaken aan de orde: snelheden, drukval, belasting van DeNox, DeSox en E-filters, capaciteit van de ventilatoren; Rookgastemperaturen. Dit betreft temperaturen uitlaat vuurhaard, uitlaat ketel en uitlaat LUVO (luchtverhitter); Verslakking en corrosie van oververhitters; Water/stoomzijdige flows. Dit betreft aspecten als flows, temperaturen, flow door de turbine (slikvermogen) en uitlaatconditie stoomturbine (vochtgehalte). Voor de verwerking van biomassa worden alleen vergassing (in hoofdzaak) en, minder

  16. Control strategies of atmospheric mercury emissions from coal-fired power plants in China.

    Science.gov (United States)

    Tian, Hezhong; Wang, Yan; Cheng, Ke; Qu, Yiping; Hao, Jiming; Xue, Zhigang; Chai, Fahe

    2012-05-01

    Atmospheric mercury (Hg) emission from coal is one of the primary sources of anthropogenic discharge and pollution. China is one of the few countries in the world whose coal consumption constitutes about 70% of total primary energy, and over half of coals are burned directly for electricity generation. Atmospheric emissions of Hg and its speciation from coal-fired power plants are of great concern owing to their negative impacts on regional human health and ecosystem risks, as well as long-distance transport. In this paper, recent trends of atmospheric Hg emissions and its species split from coal-fired power plants in China during the period of 2000-2007 are evaluated, by integrating each plant's coal consumption and emission factors, which are classified by different subcategories of boilers, particulate matter (PM) and sulfur dioxide (SO2) control devices. Our results show that the total Hg emissions from coal-fired power plants have begun to decrease from the peak value of 139.19 t in 2005 to 134.55 t in 2007, though coal consumption growing steadily from 1213.8 to 1532.4 Mt, which can be mainly attributed to the co-benefit Hg reduction by electrostatic precipitators/fabric filters (ESPs/FFs) and wet flue gas desulfurization (WFGD), especially the sharp growth in installation of WFGD both in the new and existing power plants since 2005. In the coming 12th five-year-plan, more and more plants will be mandated to install De-NO(x) (nitrogen oxides) systems (mainly selective catalytic reduction [SCR] and selective noncatalytic reduction [SNCR]) for minimizing NO(x) emission, thus the specific Hg emission rate per ton of coal will decline further owing to the much higher co-benefit removal efficiency by the combination of SCR + ESPs/FFs + WFGD systems. Consequently, SCR + ESPs/FFs + WFGD configuration will be the main path to abate Hg discharge from coal-fired power plants in China in the near future. However advanced specific Hg removal technologies are necessary

  17. Temperature prediction in a coal fired boiler with a fixed bed by fuzzy logic based on numerical solution

    International Nuclear Information System (INIS)

    Biyikoglu, A.; Akcayol, M.A.; Oezdemir, V.; Sivrioglu, M.

    2005-01-01

    In this study, steady state combustion in boilers with a fixed bed has been investigated. Temperature distributions in the combustion chamber of a coal fired boiler with a fixed bed are predicted using fuzzy logic based on data obtained from the numerical solution method for various coal and air feeding rates. The numerical solution method and the discretization of the governing equations of two dimensional turbulent flow in the combustion chamber and one dimensional coal combustion in the fixed bed are explained. Control Volume and Finite Difference Methods are used in the discretization of the equations in the combustion chamber and in the fixed bed, respectively. Results are presented as contours within the solution domain and compared with numerical ones. Comparison of the results shows that the difference between the numerical solution and fuzzy logic prediction throughout the computational domain is less than 1.5%. The statistical coefficient of multiple determinations for the investigated cases is about 0.9993 to 0.9998. This accuracy degree is acceptable in predicting the temperature values. So, it can be concluded that fuzzy logic provides a feasible method for defining the system properties

  18. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  19. EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    J. A. Withum; S.C. Tseng; J. E. Locke

    2004-10-31

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP) - wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on Hg speciation and the efficacy of different FGD technologies for Hg capture. This document, the second in a series of topical reports, describes the results and analysis of mercury sampling performed on a 330 MW unit burning a bituminous coal containing 1.0% sulfur. The unit is equipped with a SCR system for NOx control and a spray dryer absorber for SO{sub 2} control followed by a baghouse unit for particulate emissions control. Four sampling tests were performed in March 2003. Flue gas mercury speciation and concentrations were determined at the SCR inlet, air heater outlet (ESP inlet), and at the stack (FGD outlet) using the Ontario Hydro method. Process stream samples for a mercury balance were collected to coincide with the flue gas measurements. Due to mechanical problems with the boiler feed water pumps, the actual gross output was between 195 and 221 MW during the tests. The results showed that the SCR/air heater combination oxidized nearly 95% of the elemental mercury. Mercury removal, on a

  20. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  1. Coal fired power plant fireside problems

    International Nuclear Information System (INIS)

    Mayer, P.; Manolescu, A.V.

    1984-01-01

    This paper describes the recent experience with fireside problems in coal fired subcritical boilers at Ontario Hydro*, and is concerned with boiler tube wastage. Problems with other components such as burners, air pre-heaters and ''back-end'' ductwork are not discussed. In most utilities, boiler tube failures account for a sizable portion of the total forced outages (typically about25%) as well as a very large part of the maintenance outages. The failures shown under the external deterioration category are of interest because they indicate the proportion of problems caused by the tube metal wastage processes initiated on the fireside of the boilers. Fireside problems remain an important cause of boiler tube failures year after year in spite of concentrated efforts to mitigate them

  2. Coal combustion by-product quality at two stoker boilers: Coal source vs. fly ash collection system design

    Energy Technology Data Exchange (ETDEWEB)

    Mardon, Sarah M. [Kentucky Department for Environmental Protection, Division of Water, Frankfort, KY 40601 (United States); Hower, James C. [University of Kentucky Center for Applied Energy Research, 2540 Research Park Drive, Lexington, KY 40511 (United States); O' Keefe, Jennifer M.K. [Morehead State University, Department of Physical Sciences, Morehead, KY 40351 (United States); Marks, Maria N. [Environmental Consulting Services, Lexington, KY 40508 (United States); Hedges, Daniel H. [University of Kentucky, Department of Earth and Environmental Sciences, Lexington, KY 40506 (United States)

    2008-09-15

    Fly ashes from two stoker boilers burning Pennsylvanian Eastern Kentucky high volatile A bituminous coal blends were examined for their petrology and chemistry. The source coals have similar trace element contents. One of the ash collection systems was retrofitted with a baghouse (fabric filter) system, collecting a finer fly ash at a cooler flue gas temperature than the plant that has not been reconfigured. The baghouse ash has a markedly higher trace element content than the coarser fly ash from the other plant. The enhanced trace element content is most notable in the As concentration, reaching nearly 9000 ppm (ash basis) for one of the collection units. Differences in the ash chemistry are not due to any substantial differences in the coal source, even though the coal sources were from different counties and from different coal beds, but rather to the improved pollution control system in the steam plant with the higher trace element contents. (author)

  3. Deposit Formation in a 150 MWe Utility PF-Boiler during Co-combustion of Coal and Straw

    DEFF Research Database (Denmark)

    Andersen, Karin Hedebo; Frandsen, Flemming; Hansen, P. F. B.

    2000-01-01

    A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part of the demon......A conventional pc-fired boiler at the Danish energy company I/S Midtkraft has been converted to coal-straw co-combustion, and a 2 year demonstration program was initiated in January 1996, addressing several aspects of coal-straw co-combustion. Deposition trials were performed as part...... problematic deposits. Go-firing straw also caused a change in the structure of the upstream deposits. During coal combustion an ordered, "finger" structure of the larger particles with small particles between was observed, whereas during co-combustion a more random deposition of the larger particles among...... arise when burning other coals, particularly coals with a high S or alkali metal content or a low content of ash. The behavior of K, Ca, S, and Cl was evaluated by use of thermodynamic calculations. The thermodynamically stable species agree with the observed behavior in the experiments, i.e. formation...

  4. Survey of radionuclide emissions from coal-fired power plants and examination of impacts from a proposed circulating fluidized bed boiler power plant

    International Nuclear Information System (INIS)

    Steiner, C.P.; Militana, L.M.; Harvey, K.A.; Kinsey, G.D.

    1995-01-01

    This paper presents the results of a literature survey that examined radionuclide emissions from coal-fired power plants. Literature references from both the US and foreign countries are presented. Emphasis is placed on references from the US because the radionuclide emissions from coal-fired power plants are related to radionuclide concentrations in the coal, which vary widely throughout the world. The radionuclides were identified and quantified for various existing power plants reported in the literature. Applicable radionuclide emissions criteria discovered in the literature search were then applied to a proposed circulating fluidized bed boiler power plant. Based upon the derived radionuclide emission rates applied to the proposed power plant, an air quality modeling analysis was performed. The estimated ambient concentrations were compared to the most relevant existing regulatory ambient levels for radionuclides

  5. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 15, April 15 1996--June 1996

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-08-19

    The Pittsburgh Energy Technology center of the US Department of Energy (DOE) has contracted with Combustion Engineering; Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quote} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis.

  6. Measurements and numerical simulations for optimization of the combustion process in a utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    A. Vikhansky; E. Bar-Ziv; B. Chudnovsky; A. Talanker; E. Eddings; A. Sarofim [Ben-Gurion University of the Negev, Beer-Sheva (Israel). Department of Biotechnology and Environmental Engineering

    2004-04-01

    A three-dimensional computational fluid dynamics code was used to analyse the performance of 550MW pulverized coal combustion opposite a wall-fired boiler (of the Israel Electric Corporation (IEC)) at different operation modes. The main objective of this study was to prove that connecting plant measurements with three-dimensional furnace modelling is a cost-effective method for design, optimization and problem solving in power plant operation. Heat flux results from calculations were compared with measurements in the boiler and showed good agreement. Consequently, the code was used to study hydrodynamic aspects of air-flue gases mixing in the upper part of the boiler. It was demonstrated that effective mixing between flue gases and overfire air is of essential importance for CO reburning. From the complementary experimental-numerical effort, IEC considers a possibility to improve the boiler performance by replacing the existing OFA nozzles by those with higher penetration depth of the air jets, with the aim to ensure proper mixing to achieve better CO reburning. 7 refs., 7 figs., 1 tab.

  7. Performance of casting aluminum-silicon alloy condensing heating exchanger for gas-fired boiler

    Science.gov (United States)

    Cao, Weixue; Liu, Fengguo; You, Xue-yi

    2018-01-01

    Condensing gas boilers are widely used due to their high heat efficiency, which comes from their ability to use the recoverable sensible heat and latent heat in flue gas. The condensed water of the boiler exhaust has strong corrosion effect on the heat exchanger, which restricts the further application of the condensing gas boiler. In recent years, a casting aluminum-silicon alloy (CASA), which boasts good anti-corrosion properties, has been introduced to condensing hot water boilers. In this paper, the heat transfer performance, CO and NOx emission concentrations and CASA corrosion resistance of a heat exchanger are studied by an efficiency bench test of the gas-fired boiler. The experimental results are compared with heat exchangers produced by Honeywell and Beka. The results show that the excess air coefficient has a significant effect on the heat efficiency and CO and NOx emission of the CASA water heater. When the excess air coefficient of the CASA gas boiler is 1.3, the CO and NOx emission concentration of the flue gas satisfies the design requirements, and the heat efficiency of water heater is 90.8%. In addition, with the increase of heat load rate, the heat transfer coefficient of the heat exchanger and the heat efficiency of the water heater are increased. However, when the heat load rate is at 90%, the NOx emission in the exhaust gas is the highest. Furthermore, when the temperature of flue gas is below 57 °C, the condensation of water vapor occurs, and the pH of condensed water is in the 2.5 5.5 range. The study shows that CASA water heater has good corrosion resistance and a high heat efficiency of 88%. Compared with the heat exchangers produced by Honeywell and Beka, there is still much work to do in optimizing and improving the water heater.

  8. How can we reduce carbon in ash in firing pulverized coal

    Energy Technology Data Exchange (ETDEWEB)

    O' Keefe, W. (and others)

    1992-12-01

    The article discusses solutions to the problem of reducing carbon in ash in firing pulverized coal. Suggested solutions to the problem include: reviewing air flow through the mills; examining the pulverizers for coal fineness variations; investigating air distribution in the burners; review dual-firing equations; examining the burners for slag build up; checking coal fineness is appropriate to the boiler; increasing air flow; and checking instrumentation. 2 figs., 1 photo.

  9. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

    2003-01-30

    This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

  10. Reduction of NOx and particulate emissions from coal-fired boilers by modification of coal nozzles and combustion tuning

    Energy Technology Data Exchange (ETDEWEB)

    Chudnovsky, B.; Talanker, A.; Mugenstein, A.; Shpon, G.; Vikhansky, A.; Elperin, T.; Bar-Ziv, E.; Bockelie, M.; Eddings, E.; Sarofim, A.F. [Israel Electric Corporation, Haifa (Israel). Engineering Division

    2001-07-01

    In the present paper two issues are discussed: the effect of the burner replacement on boiler performance and NOx emissions and the effect of the burner replacement on performance and efficiency of electrostatic precipitators (ESP). We also have experimented with different coal types and found the coals that together with combustion tuning met commonly accepted emission limits for NOx (less than 600 mg/dNm{sup 3}) and levels of carbon in fly ash (LOI) (approximately 5-6%) for existing boilers without low NOx burners. Our measurements were accompanied by computer simulations of the combustion of the combustion process in the boiler. Special attention was paid to detailed simulation of the flow and ignition in the near-burner zone. 7 refs., 12 figs., 5 tabs.

  11. Measurement of O2 in the Combustion Chamber of Apulverized Coal Boiler

    Directory of Open Access Journals (Sweden)

    Břetislav Janeba

    2012-01-01

    Full Text Available Operational measurements of the O2 concentration in the combustion chamber of a pulverized coal boiler are not yet common practice. Operators are generally satisfied with measuring the O2 concentration in the second pass of the boiler, usually behind the economizer, where a flue gas sample is extracted for analysis in a classical analyzer. A disadvantage of this approach is that there is a very weak relation between the measured value and the condition in specific locations in the fireplace, e.g. the function of the individual burners and the combustion process as a whole. A new extractionline was developed for measuring the O2 concentration in the combustion chamber. A planar lambda probe is used in this approach. The extraction line is designed to get outputs that can be used directly for diagnosis or management of the combustion in the boiler.

  12. Ash transformation during co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    2007-01-01

    Co-firing straw with coal in pulverized fuel boilers can cause problems related to fly ash utilization, deposit formation, corrosion and SCR catalyst deactivation due to the high contents of Cl and K in the ash. To investigate the interaction between coal and straw ash and the effect of coal...... quality on fly ash and deposit properties, straw was co-fired with three kinds of coal in an entrained flow reactor. The compositions of the produced ashes were compared to the available literature data to find suitable scaling parameters that can be used to predict the composition of ash from straw...... and coal co-firing. Reasonable agreement in fly ash compositions regarding total K and fraction of water soluble K was obtained between co-firing in an entrained flow reactor and full-scale plants. Capture of potassium and subsequent release of HCl can be achieved by sulphation with SO2 and more...

  13. Long-time experience in catalytic flue gas cleaning and catalytic NO{sub x} reduction in biofueled boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ahonen, M [Tampella Power Inc., Tampere (Finland)

    1997-12-31

    NO emissions are reduced by primary or secondary methods. Primary methods are based on NO reduction in the combustion zone and secondary methods on flue gas cleaning. The most effective NO reduction method is selective catalytic reduction (SCR). It is based on NO reduction by ammonia on the surface of a catalyst. Reaction products are water and nitrogen. A titanium-dioxide-based catalyst is very durable and selective in coal-fired power plants. It is not poisoned by sulphur dioxide and side reactions with ammonia and sulphur dioxide hardly occur. The long time experience and suitability of a titanium-dioxide-based catalyst for NO reduction in biofuel-fired power plants was studied. The biofuels were: peat, wood and bark. It was noticed that deactivation varied very much due to the type of fuel and content of alkalinities in fuel ash. The deactivation in peat firing was moderate, close to the deactivation noticed in coal firing. Wood firing generally had a greater deactivation effect than peat firing. Fuel and fly ash were analyzed to get more information on the flue gas properties. The accumulation of alkali and alkaline earth metals and sulphates was examined together with changes in the physical composition of the catalysts. In the cases where the deactivation was the greatest, the amount of alkali and alkaline earth metals in fuels and fly ashes and their accumulation were very significant. (author) (3 refs.)

  14. Long-time experience in catalytic flue gas cleaning and catalytic NO{sub x} reduction in biofueled boilers

    Energy Technology Data Exchange (ETDEWEB)

    Ahonen, M. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    NO emissions are reduced by primary or secondary methods. Primary methods are based on NO reduction in the combustion zone and secondary methods on flue gas cleaning. The most effective NO reduction method is selective catalytic reduction (SCR). It is based on NO reduction by ammonia on the surface of a catalyst. Reaction products are water and nitrogen. A titanium-dioxide-based catalyst is very durable and selective in coal-fired power plants. It is not poisoned by sulphur dioxide and side reactions with ammonia and sulphur dioxide hardly occur. The long time experience and suitability of a titanium-dioxide-based catalyst for NO reduction in biofuel-fired power plants was studied. The biofuels were: peat, wood and bark. It was noticed that deactivation varied very much due to the type of fuel and content of alkalinities in fuel ash. The deactivation in peat firing was moderate, close to the deactivation noticed in coal firing. Wood firing generally had a greater deactivation effect than peat firing. Fuel and fly ash were analyzed to get more information on the flue gas properties. The accumulation of alkali and alkaline earth metals and sulphates was examined together with changes in the physical composition of the catalysts. In the cases where the deactivation was the greatest, the amount of alkali and alkaline earth metals in fuels and fly ashes and their accumulation were very significant. (author) (3 refs.)

  15. Computational intelligence approach for NOx emissions minimization in a coal-fired utility boiler

    International Nuclear Information System (INIS)

    Zhou Hao; Zheng Ligang; Cen Kefa

    2010-01-01

    The current work presented a computational intelligence approach used for minimizing NO x emissions in a 300 MW dual-furnaces coal-fired utility boiler. The fundamental idea behind this work included NO x emissions characteristics modeling and NO x emissions optimization. First, an objective function aiming at estimating NO x emissions characteristics from nineteen operating parameters of the studied boiler was represented by a support vector regression (SVR) model. Second, four levels of primary air velocities (PA) and six levels of secondary air velocities (SA) were regulated by using particle swarm optimization (PSO) so as to achieve low NO x emissions combustion. To reduce the time demanding, a more flexible stopping condition was used to improve the computational efficiency without the loss of the quality of the optimization results. The results showed that the proposed approach provided an effective way to reduce NO x emissions from 399.7 ppm to 269.3 ppm, which was much better than a genetic algorithm (GA) based method and was slightly better than an ant colony optimization (ACO) based approach reported in the earlier work. The main advantage of PSO was that the computational cost, typical of less than 25 s under a PC system, is much less than those required for ACO. This meant the proposed approach would be more applicable to online and real-time applications for NO x emissions minimization in actual power plant boilers.

  16. Coal-fired power materials - Part II

    Energy Technology Data Exchange (ETDEWEB)

    Viswanathan, V.; Purgert, R.; Rawls, P. [Electric Power Research Institute, Palo Alto, CA (United States)

    2008-09-15

    Part 1 discussed some general consideration in selection of alloys for advanced ultra supercritical (USC) coal-fired power plant boilers. This second part covers results reported by the US project consortium, which has extensively evaluated the steamside oxidation, fireside corrosion, and fabricability of the alloys selected for USC plants. 3 figs.

  17. DB Riley-low emission boiler system (LEBS): Superior power for the 21st century

    Energy Technology Data Exchange (ETDEWEB)

    Beittel, R. [DB Riley, Inc., Worcester, MA (United States); Ruth, L.A. [Dept. of Energy, Pittsburgh, PA (United States)

    1997-12-31

    In conjunction with the US Department of Energy, DB Riley, Inc., is developing a highly advanced coal-fired power-generation plant called the Low Emission Boiler Systems (LEBS). By the year 2000, LEBS will provide the US electric power industry with a reliable, efficient, cost-effective, environmentally superior alternative to current technologies. LEBS incorporates significant advances in coal combustion, supercritical steam boiler design, environmental control, and materials development. The system will include a state-of-the-art steam cycle operating at supercritical steam conditions; a slagging combustor that produces vitrified ash by-products; low nitrogen oxide (NOx) burners; a new, dry, regenerable flue gas cleanup system (copper oxide process) for simultaneously capturing sulfur dioxide (SO{sub 2}) and nitrogen oxides (NOx); a pulse-jet fabric filter for particulate capture; and a low-temperature heat-recovery system. The copper oxide flue gas cleanup system, which has been under development at DOE`s Pittsburgh field center, removes over 98% of SO{sub 2} and 95% of NOx from flue gas. A new moving-bed design provides efficient sorbent utilization that lowers the cleanup process cost. The captured SO{sub 2} can be converted to valuable by-products such as sulfuric acid and/or element sulfur, and the process generates no waste.

  18. Ways to Improve Russian Coal-Fired Power Plants

    International Nuclear Information System (INIS)

    Tumanovskii, A. G.; Olkhovsky, G. G.

    2015-01-01

    Coal is an important fuel for the electric power industry of Russia, especially in Ural and the eastern part of the country. It is fired in boilers of large (200 – 800 MW) condensing power units and in many cogeneration power plants with units rated at 50 – 180 MW. Many coal-fired power plants have been operated for more than 40 – 50 years. Though serviceable, their equipment is obsolete and does not comply with the current efficiency, environmental, staffing, and availability standards. It is urgent to retrofit and upgrade such power plants using advanced equipment, engineering and business ideas. Russian power-plant engineering companies have designed such advanced power units and their equipment such as boilers, turbines, auxiliaries, process and environmental control systems similar to those produced by the world’s leading manufacturers. Their performance and ways of implementation are discussed

  19. Ways to Improve Russian Coal-Fired Power Plants

    Energy Technology Data Exchange (ETDEWEB)

    Tumanovskii, A. G., E-mail: vti@vti.ru; Olkhovsky, G. G. [JSC “All-Russia Thermal Engineering Institute,” (Russian Federation)

    2015-07-15

    Coal is an important fuel for the electric power industry of Russia, especially in Ural and the eastern part of the country. It is fired in boilers of large (200 – 800 MW) condensing power units and in many cogeneration power plants with units rated at 50 – 180 MW. Many coal-fired power plants have been operated for more than 40 – 50 years. Though serviceable, their equipment is obsolete and does not comply with the current efficiency, environmental, staffing, and availability standards. It is urgent to retrofit and upgrade such power plants using advanced equipment, engineering and business ideas. Russian power-plant engineering companies have designed such advanced power units and their equipment such as boilers, turbines, auxiliaries, process and environmental control systems similar to those produced by the world’s leading manufacturers. Their performance and ways of implementation are discussed.

  20. Relations between combustion, deposition, flue gas temperatures and corrosion in straw-fired boilers

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    2004-01-01

    ABSTRACT: Additives trials in three different plants, Sønderborg waste incineration plant and Ensted woodchip and straw firing boiler, are described. Both aluminium silicate containing additives and ammonium sulphate was tested. At Sønderborg, there was a drastic decrease in Cl deposition when...... using an aluminium silicate additive, however the relative chlorine content of the deposits was unchanged. At Ensted woodchip plant, a dosage level of additives was reached which reduced the chlorine flux. For straw firing where the chlorine level in the fuel is higher and the fuel load is greater...

  1. Enchancing the use of coal by gas reburning and sorben injection

    International Nuclear Information System (INIS)

    Keen, R.T.; Hong, C.C.; Opatrny, J.C.; Sommer, T.M.; Folsom, B.A.; Payne, R.; Ritz, H.J.; Pratapas, J.M.; May, T.J.; Krueger, M.S.

    1993-01-01

    The Gas Reburning-Sorbent Injection (GR-SI) Process was demonstrated on a 71 MWe net tangentially fired boiler at Hennepin, Illinois, and is being demonstrated on a 33 MWe net cyclone-fired boiler at Springfield, Illinois as a Clean Coal Technology Round I demonstration project. The Hennepin demonstration was completed after more than 2,000 hours of successful operation. In long-term demonstration testing at a Ca/S molar ratio of 1.75 an 19 percent gas heat input, 53 percent SO 2 reduction and 67 percent NO x reduction were achieved without any adverse impacts on boiler performance or electrostatic precipitator performance with flue gas humidification. These achievements exceeded the project goals of 50 and 60 percent, respectively. The CO 2 reduction due to the use of 18 percent natural gas was 8 percent

  2. Demonstration of advanced combustion NO(sub X) control techniques for a wall-fired boiler. Project performance summary, Clean Coal Technology Demonstration Program

    International Nuclear Information System (INIS)

    None

    2001-01-01

    The project represents a landmark assessment of the potential of low-NO(sub x) burners, advanced overtire air, and neural-network control systems to reduce NO(sub x) emissions within the bounds of acceptable dry-bottom, wall-fired boiler performance. Such boilers were targeted under the Clean Air Act Amendments of 1990 (CAAA). Testing provided valuable input to the Environmental Protection Agency ruling issued in March 1994, which set NO(sub x) emission limits for ''Group 1'' wall-fired boilers at 0.5 lb/10(sup 6) Btu to be met by January 1996. The resultant comprehensive database served to assist utilities in effectively implementing CAAA compliance. The project is part of the U.S. Department of Energy's Clean Coal Technology Demonstration Program established to address energy and environmental concerns related to coal use. Five nationally competed solicitations sought cost-shared partnerships with industry to accelerate commercialization of the most advanced coal-based power generation and pollution control technologies. The Program, valued at over$5 billion, has leveraged federal funding twofold through the resultant partnerships encompassing utilities, technology developers, state governments, and research organizations. This project was one of 16 selected in May 1988 from 55 proposals submitted in response to the Program's second solicitation. Southern Company Services, Inc. (SCS) conducted a comprehensive evaluation of the effects of Foster Wheeler Energy Corporation's (FWEC) advanced overfire air (AOFA), low-NO(sub x) burners (LNB), and LNB/AOFA on wall-fired boiler NO(sub x) emissions and other combustion parameters. SCS also evaluated the effectiveness of an advanced on-line optimization system, the Generic NO(sub x) Control Intelligent System (GNOCIS). Over a six-year period, SCS carried out testing at Georgia Power Company's 500-MWe Plant Hammond Unit 4 in Coosa, Georgia. Tests proceeded in a logical sequence using rigorous statistical analyses to

  3. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J [Tampella Power Inc., Tampere (Finland)

    1997-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  4. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  5. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Topical report, LNCFS Levels 1 and 3 test results

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-17

    This report presents results from the third phase of an Innovative Clean Coal Technology (ICC-1) project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The purpose of this project was to study the NO{sub x} emissions characteristics of ABB Combustion Engineering`s (ABB CE) Low NO{sub x} Concentric Firing System (LNCFS) Levels I, II, and III. These technologies were installed and tested in a stepwise fashion at Gulf Power Company`s Plant Lansing Smith Unit 2. The objective of this report is to provide the results from Phase III. During that phase, Levels I and III of the ABB C-E Services Low NO{sub x} Concentric Firing System were tested. The LNCFS Level III technology includes separated overfire air, close coupled overfire air, clustered coal nozzles, flame attachment coal nozzle tips, and concentric firing. The LNCFS Level I was simulated by closing the separated overfire air nozzles of the LNCFS Level III system. Based upon long-term data, LNCFS Level HI reduced NO{sub x} emissions by 45 percent at full load. LOI levels with LNCFS Level III increased slightly, however, tests showed that LOI levels with LNCFS Level III were highly dependent upon coal fineness. After correcting for leakage air through the separated overfire air system, the simulated LNCFS Level I reduced NO{sub x} emissions by 37 percent. There was no increase in LOI with LNCFS Level I.

  6. Mercury in coal and the impact of coal quality on mercury emissions from combustion systems

    International Nuclear Information System (INIS)

    Kolker, Allan; Senior, Constance L.; Quick, Jeffrey C.

    2006-01-01

    The proportion of Hg in coal feedstock that is emitted by stack gases of utility power stations is a complex function of coal chemistry and properties, combustion conditions, and the positioning and type of air pollution control devices employed. Mercury in bituminous coal is found primarily within Fe-sulfides, whereas lower rank coal tends to have a greater proportion of organic-bound Hg. Preparation of bituminous coal to reduce S generally reduces input Hg relative to in-ground concentrations, but the amount of this reduction varies according to the fraction of Hg in sulfides and the efficiency of sulfide removal. The mode of occurrence of Hg in coal does not directly affect the speciation of Hg in the combustion flue gas. However, other constituents in the coal, notably Cl and S, and the combustion characteristics of the coal, influence the species of Hg that are formed in the flue gas and enter air pollution control devices. The formation of gaseous oxidized Hg or particulate-bound Hg occurs post-combustion; these forms of Hg can be in part captured in the air pollution control devices that exist on coal-fired boilers, without modification. For a given coal type, the capture efficiency of Hg by pollution control systems varies according to type of device and the conditions of its deployment. For bituminous coal, on average, more than 60% of Hg in flue gas is captured by fabric filter (FF) and flue-gas desulfurization (FGD) systems. Key variables affecting performance for Hg control include Cl and S content of the coal, the positioning (hot side vs. cold side) of the system, and the amount of unburned C in coal ash. Knowledge of coal quality parameters and their effect on the performance of air pollution control devices allows optimization of Hg capture co-benefit

  7. Effect of kind of solid fuel onto noxious compound emissions in the firing up process of a low output water boiler

    International Nuclear Information System (INIS)

    Wilk, R.; Szymczyk, J.; Zielinski, Z.; Wystemp, E.

    1992-01-01

    NO x , SO 2 , CO and polynuclear aromatic hydrocarbon emission tests were carried out during the firing up process of a low output boiler for three kinds of smokeless solid fuels and boiler coal. It has been stated that the use of low emissive fuels in low output boilers did not protect against noxious compound emissions during firing up the boiler. (author). 13 refs, 8 figs, 4 tabs

  8. Coal utilization in industrial boilers in China - a prospect for mitigating CO2 emissions

    International Nuclear Information System (INIS)

    Fang, J.; Zeng, T.; Yang, L.I.S.; Oye, K.A.; Sarofim, A.F.; Beer, J.M.

    1999-01-01

    It is estimated from GEF statistical data for 1991 that more than 500,000 industrial boilers (mostly stoker-fired) in China consume over 400 million tons of coal per year. Each year, because of low boiler efficiency, 75 million tons of coal is wasted and 130 million tons of excess CO 2 are emitted. An analysis of 250 boiler thermal-balance test certificates and 6 field visits in three provinces have shown that: (1) boilers with efficiencies of less than 70% account for 75% of the total boiler-population; (2) the main causes of the low efficiencies are high excess air and unburned carbon in the slag and fly ash. The effect of unburned carbon on CO 2 emission is a balance of positive and negative contributions: while the unburned carbon does not produce CO 2 emissions, its replacement carbon, burned at a low efficiency, contributes to a net increase in CO 2 emissions. It seems from the analysis that the average boiler efficiency can be raised to 73% by relatively simple means, such as the size grading of the coal, improved boiler operating practice and some inexpensive equipment modifications. This could then result in savings each year of 34 million tons of coal and a reduction in CO 2 emissions of 63 million tons at an estimated cost of $10 per ton of CO 2 . (Copyright (c) 1999 Elsevier Science B.V., Amsterdam. All rights reserved.)

  9. Steam generation: fossil-fired systems: utility boilers; industrial boilers; boiler auxillaries; nuclear systems: boiling water; pressurized water; in-core fuel management; steam-cycle systems: condensate/feedwater; circulating water; water treatment

    International Nuclear Information System (INIS)

    Anon.

    1982-01-01

    A survey of development in steam generation is presented. First, fossil-fired systems are described. Progress in the design of utility and industrial boilers as well as in boiler auxiliaries is traced. Improvements in coal pulverizers, burners that cut pollution and improve efficiency, fans, air heaters and economisers are noted. Nuclear systems are then described, including the BWR and PWR reactors, in-core fuel management techniques are described. Finally, steam-cycle systems for fossil-fired and nuclear power plants are reviewed. Condensate/feedwater systems, circulating water systems, cooling towers, and water treatment systems are discussed

  10. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.N.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States). Energy Research Center

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  11. JV Task 106 - Feasibility of CO2 Capture Technologies for Existing North Dakota Lignite-Fired Pulverized Coal Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Michael L. Jones; Brandon M. Pavlish; Melanie D. Jensen

    2007-05-01

    The goal of this project is to provide a technical review and evaluation of various carbon dioxide (CO{sub 2}) capture technologies, with a focus on the applicability to lignite-fired facilities within North Dakota. The motivation for the project came from the Lignite Energy Council's (LEC's) need to identify the feasibility of CO{sub 2} capture technologies for existing North Dakota lignite-fired, pulverized coal (pc) power plants. A literature review was completed to determine the commercially available technologies as well as to identify emerging CO{sub 2} capture technologies that are currently in the research or demonstration phase. The literature review revealed few commercially available technologies for a coal-fired power plant. CO{sub 2} separation and capture using amine scrubbing have been performed for several years in industry and could be applied to an existing pc-fired power plant. Other promising technologies do exist, but many are still in the research and demonstration phases. Oxyfuel combustion, a technology that has been used in industry for several years to increase boiler efficiency, is in the process of being tailored for CO{sub 2} separation and capture. These two technologies were chosen for evaluation for CO{sub 2} separation and capture from coal-fired power plants. Although oxyfuel combustion is still in the pilot-scale demonstration phase, it was chosen to be evaluated at LEC's request because it is one of the most promising emerging technologies. As part of the evaluation of the two chosen technologies, a conceptual design, a mass and energy balance, and an economic evaluation were completed.

  12. Fractionation of mercury stable isotopes during coal combustion and seawater flue gas desulfurization

    International Nuclear Information System (INIS)

    Huang, Shuyuan; Yuan, Dongxing; Lin, Haiying; Sun, Lumin; Lin, Shanshan

    2017-01-01

    In the current study, fractionation of mercury isotopes during coal combustion and seawater flue gas desulfurization (SFGD) in a coal-fired power plant using a SFGD system was investigated. Fourteen samples were collected from the power plant. The samples were pretreated with a combustion-trapping method and were analyzed with a multi-collector inductively coupled plasma mass spectrometer (MC-ICP-MS). Compared with the raw coal, the bottom ash was enriched with lighter mercury isotopes with δ 202 Hg values ranging from −0.45 to −0.03‰. The fly ash was enriched with lighter mercury isotopes with δ 202 Hg values ranging from −1.49 to −0.73‰ for Chinese coal and from −1.47 to −0.62‰ for Indonesian coal. The δ 202 Hg of fresh seawater and desulfurized seawater was found to be −1.32 and −0.32‰ respectively. These δ 202 Hg values indicated that the desulfurized seawater was enriched with heavier mercury isotopes. Based upon the calculated results obtained from the mass balance equation, it was suggested that the stack emissions were enriched with lighter mercury isotopes. Mass independent fractionation was observed in most of the samples with a Δ 199 Hg/Δ 201 Hg ratio of approximately 0.96. The results help in improving the understanding of mercury isotope fractionation during coal combustion and SFGD, and are also useful in tracing the mercury emissions from coal fired power plants. - Highlights: • Spread of 1.5‰ was observed in δ 202 Hg values of raw coals and coal related samples. • The δ 202 Hg values were more negative in fly ash than those in the raw coal. • The flue gas had a significant Hg fractionation after desulfurization. • The stack emissions were enriched with lighter isotopes compared with the raw coal.

  13. Generation: the case for evolution

    International Nuclear Information System (INIS)

    Sharman, Hugh

    1994-01-01

    This article puts forward the case for conventional coal fired power stations. The dash for gas is examined, and the case for an international coal supply, and for conventionally fired boilers with Rankine-cycle and de-NO x /flue-gas desulphurisation is considered. Flue gas cleaning and large scale diesel engines are discussed. (UK)

  14. Exploring evaluation to influence the quality of pulverized coal fly ash. Co-firing of biomass in a pulverized coal plant or mixing of biomass ashes with pulverized coal fly ash; Verkennende evaluatie kwaliteitsbeinvloeding poederkoolvliegas. Bijstoken van biomassa in een poederkoolcentrale of bijmenging van biomassa-assen met poederkoolvliegas

    Energy Technology Data Exchange (ETDEWEB)

    Van der Sloot, H.A.; Cnubben, P.A.J.P [ECN Schoon Fossiel, Petten (Netherlands)

    2000-08-01

    In this literature survey the consequences of co-firing of biomass and mixing of biomass ash with coal fly ash on the coal fly ash quality is evaluated. Biomass ash considered in this context is produced by gasification, pyrolysis or combustion in a fluidized bed. The irregular shape of biomass ash obtained from gasification, pyrolysis or combustion has a negative influence on the water demand in concrete applications of the coal fly ash resulting from mixing biomass ash and coal fly ash. In case of co-firing, high concentrations of elements capable of lowering the ash melting point (e.g., Ca and Mg) may lead to more ash agglomeration. This leads to a less favourable particle size distribution of the coal fly ash, which has a negative impact on the water demand in cement bound applications. Gasification, pyrolysis and combustion may lead to significant unburnt carbon levels (>10%). The unburnt carbon generally absorbs water and thus has a negative influence on the water demand in cement-bound applications. The contribution of biomass ash to the composition of coal fly ash will not be significantly different, whether the biomass is co-fired or whether the biomass ash is mixed off-line with coal fly ash. The limit values for Cl, SO4 and soluble salts can form a limitation for the use of coal fly ash containing biomass for cement-bound applications. As side effects of biomass co-firing, the level of constituents such as Na, K, Ca and Mg may lead to slagging and fouling of the boiler. In addition, a higher emission of flue gas contaminants As, Hg, F, Cl and Br may be anticipated in case more contaminated biomass streams are applied. This may also lead to a higher contamination level of gypsum produced from flue gas cleaning residues. Relatively clean biomass streams (clean wood, cacao shells, etc.) will hardly lead to critical levels of elements from a leaching point of view. More contaminated streams, such as sewage sludge, used and preserved wood, petcoke and RDF

  15. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    Science.gov (United States)

    Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.

    2016-02-01

    During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  16. Advanced technique for computing fuel combustion properties in pulverized-fuel fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (Russian Federation))

    1992-03-01

    Reviews foreign technical reports on advanced techniques for computing fuel combustion properties in pulverized-fuel fired boilers and analyzes a technique developed by Combustion Engineering, Inc. (USA). Characteristics of 25 fuel types, including 19 grades of coal, are listed along with a diagram of an installation with a drop tube furnace. Characteristics include burn-out intensity curves obtained using thermogravimetric analysis for high-volatile bituminous, semi-bituminous and coking coal. The patented LFP-SKM mathematical model is used to model combustion of a particular fuel under given conditions. The model allows for fuel particle size, air surplus, load, flame height, and portion of air supplied as tertiary blast. Good agreement between computational and experimental data was observed. The method is employed in designing new boilers as well as converting operating boilers to alternative types of fuel. 3 refs.

  17. Mollier-h,x diagram for moist flue gas

    Energy Technology Data Exchange (ETDEWEB)

    Mueller, H; Hultsch, T; Suder, M

    1984-07-01

    Diagrams and formulae are presented for calculation of enthalpy and moisture content of flue gas from brown coal, heating oil, black coal and brown coal briquet combustion. The enthalpy (in kJ/kg) and moisture (g/kg) diagrams were established by computer graphics for pressure 0.1 MPa. A further diagram is provided for enthalpy and flue gas moisture, varying the combustion air supply according to coal dust and to grate firing. These thermodynamic calculations are regarded as significant for assessing methods of flue gas cooling below the moisture dew point and for waste heat recovery. 3 references.

  18. [Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wesnor, J.D.; Bakke, E. [ABB Environmental Systems, Birmingham, AL (United States); Bender, D.J.; Kaminski, R.S. [Raytheon Engineers and Constructors, Inc., Philadelphia, PA (United States)

    1995-12-31

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

  19. Fast fluid bed coal gasification for conversion of existing oil-fired boilers - an investigation of conditions precedent for commercial realization

    Energy Technology Data Exchange (ETDEWEB)

    1969-06-01

    The syndicate Nordisk Fluidbaeddfoergasning which is made up of the following Scandinavian companies. A. Ahlstroem o/y Burmeister and Wain AB, Svenska Maskinverken AB and Svenska Cellulosa AB has been working with the development of a gas generator which makes it possible for the oil-fired boilers to use coal. The report describes a pre-project and presents the calculation of costs and the estimation of the market potential. The following appraisements have been made: (i) a commercially functioning plant can be erected (ii) the energy cost can be lower than the corresponding cost of conversion to coal powder fuel or competing gasifiers, and (iii) the size of the market is sufficiently large.

  20. Electron beam technology for multipollutant emissions control from heavy fuel oil-fired boiler.

    Science.gov (United States)

    Chmielewski, Andrzej G; Ostapczuk, Anna; Licki, Janusz

    2010-08-01

    The electron beam treatment technology for purification of exhaust gases from the burning of heavy fuel oil (HFO) mazout with sulfur content approximately 3 wt % was tested at the Institute of Nuclear Chemistry and Technology laboratory plant. The parametric study was conducted to determine the sulfur dioxide (SO2), oxides of nitrogen (NO(x)), and polycyclic aromatic hydrocarbon (PAH) removal efficiency as a function of temperature and humidity of irradiated gases, absorbed irradiation dose, and ammonia stoichiometry process parameters. In the test performed under optimal conditions with an irradiation dose of 12.4 kGy, simultaneous removal efficiencies of approximately 98% for SO2, and 80% for NO(x) were recorded. The simultaneous decrease of PAH and one-ringed aromatic hydrocarbon (benzene, toluene, and xylenes [BTX]) concentrations was observed in the irradiated flue gas. Overall removal efficiencies of approximately 42% for PAHs and 86% for BTXs were achieved with an irradiation dose 5.3 kGy. The decomposition ratio of these compounds increased with an increase of absorbed dose. The decrease of PAH and BTX concentrations was followed by the increase of oxygen-containing aromatic hydrocarbon concentrations. The PAH and BTX decomposition process was initialized through the reaction with hydroxyl radicals that formed in the electron beam irradiated flue gas. Their decomposition process is based on similar principles as the primary reaction concerning SO2 and NO(x) removal; that is, free radicals attack organic compound chains or rings, causing volatile organic compound decomposition. Thus, the electron beam flue gas treatment (EBFGT) technology ensures simultaneous removal of acid (SO2 and NO(x)) and organic (PAH and BTX) pollutants from flue gas emitted from burning of HFO. This technology is a multipollutant emission control technology that can be applied for treatment of flue gas emitted from coal-, lignite-, and HFO-fired boilers. Other thermal processes such

  1. Modelling of limestone injection for SO2 capture in a coal fired utility boiler

    International Nuclear Information System (INIS)

    Kovacik, G.J.; Reid, K.; McDonald, M.M.; Knill, K.

    1997-01-01

    A computer model was developed for simulating furnace sorbent injection for SO 2 capture in a full scale utility boiler using TASCFlow TM computational fluid dynamics (CFD) software. The model makes use of a computational grid of the superheater section of a tangentially fired utility boiler. The computer simulations are three dimensional so that the temperature and residence time distribution in the boiler could be realistically represented. Results of calculations of simulated sulphur capture performance of limestone injection in a typical utility boiler operation were presented

  2. CHARACTERIZATION AND MODELING OF THE FORMS OF MERCURY FROM COAL-FIRED POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    Dennis L. Laudal

    2001-08-01

    The 1990 Clean Air Act Amendments (CAAAs) required the U.S. Environmental Protection Agency (EPA) to determine whether the presence of mercury in the stack emissions from fossil fuel-fired electric utility power plants poses an unacceptable public health risk. EPA's conclusions and recommendations were presented in the Mercury Study Report to Congress (1) and the Utility Air Toxics Report to Congress (1). The first report addressed both the human health and environmental effects of anthropogenic mercury emissions, while the second addressed the risk to public health posed by the emission of mercury and other hazardous air pollutants from steam-electric generating units. Given the current state of the art, these reports did not state that mercury controls on coal-fired electric power stations would be required. However, they did indicate that EPA views mercury as a potential threat to human health. In fact, in December 2000, the EPA issued an intent to regulate for mercury from coal-fired boilers. However, it is clear that additional research needs to be done in order to develop economical and effective mercury control strategies. To accomplish this objective, it is necessary to understand mercury behavior in coal-fired power plants. The markedly different chemical and physical properties of the different mercury forms generated during coal combustion appear to impact the effectiveness of various mercury control strategies. The original Characterization and Modeling of the Forms of Mercury from Coal-Fired Power Plants project had two tasks. The first was to collect enough data such that mercury speciation could be predicted based on relatively simple inputs such as coal analyses and plant configuration. The second was to field-validate the Ontario Hydro mercury speciation method (at the time, it had only been validated at the pilot-scale level). However, after sampling at two power plants (the Ontario Hydro method was validated at one of them), the EPA issued

  3. Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-01-01

    This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

  4. Generalization of experimental data and development of recommendations for calculating heat transfer of a staggered tube bank with helical and ring extended-surface tubes in a perpendicular gas stream (for new formulation of standard method for boiler heat analyses)

    Energy Technology Data Exchange (ETDEWEB)

    Fomina, V N; Titova, E Ya; Migai, V K; Bystrov, P G; Pis' mennyi, E N [Vsesoyuznyi Teplotekhnicheskii Institut (USSR)

    1991-06-01

    Comparatively evaluates methods for determination of optimum design of extended-surface tubes used in water walls of boilers fired with coal and other fuels in commercial power plants in the USSR. The standard calculation methods introduced in 1973 and other methods developed and tested by individual research institutes of the USSR are described. New and original formulae based on the results of physical and mathematical modeling are evaluated. Heat transfer from flue gases to water walls is analyzed. Arrangement of tube banks, design of extended-surface tubes and other factors that influence heat transfer are considered. Evaluations show that from among the analyzed calculation methods the method developed by the KPI institute is superior to others (it is most accurate and universal). Investigations show that the coefficient of thermal efficiency of the economizers (1st and 2nd stage) of boilers fired with coal amounts to about 0.85. The coefficient considers effects of buildup on the economizer tubes. Use of the method is explained on example of boilers fired with black coal from the Ehkibastuz. 13 refs.

  5. Coal fired air turbine cogeneration

    Science.gov (United States)

    Foster-Pegg, R. W.

    Fuel options and generator configurations for installation of cogenerator equipment are reviewed, noting that the use of oil or gas may be precluded by cost or legislation within the lifetime of any cogeneration equipment yet to be installed. A coal fueled air turbine cogenerator plant is described, which uses external combustion in a limestone bed at atmospheric pressure and in which air tubes are sunk to gain heat for a gas turbine. The limestone in the 26 MW unit absorbs sulfur from the coal, and can be replaced by other sorbents depending on types of coal available and stringency of local environmental regulations. Low temperature combustion reduces NOx formation and release of alkali salts and corrosion. The air heat is exhausted through a heat recovery boiler to produce process steam, then can be refed into the combustion chamber to satisfy preheat requirements. All parts of the cogenerator are designed to withstand full combustion temperature (1500 F) in the event of air flow stoppage. Costs are compared with those of a coal fired boiler and purchased power, and it is shown that the increased capital requirements for cogenerator apparatus will yield a 2.8 year payback. Detailed flow charts, diagrams and costs schedules are included.

  6. Study of flame combustion of off-design binary coal blends in steam boilers

    Science.gov (United States)

    Kapustyanskii, A. A.

    2017-07-01

    Changes in the structure of the fuel consumption by the thermal power stations of Ukraine caused by failure in supplying anthracite from the Donets Basin are analyzed and the major tasks of maintaining the functioning of the coal industry are formulated. The possibility of using, in the near future, the flame combustion of off-design solid fuels in the power boilers of the thermal power plants and combined heat and power plants is studied. The article presents results of expert tests of the TPP-210A and TP-15 boilers under flame combustion of mixtures of anthracites, lean coal, and the coal from the RSA in various combinations. When combusting, such mixtures have higher values of the combustibles yield and the ash fusibility temperature. The existence of the synergetic effect in the flame combustion of binary coal blends with different degrees of metamorphism is discussed. A number of top-priority measures have been worked out that allow for switching over the boilers designed to be fired with anthracite to using blends of coals of different ranks. Zoned thermal analysis of the TP-15 boiler furnace was performed for numerical investigation of the temperature distribution between the furnace chamber zones and exploration of the possibility of the liquid slag disposal and the temperature conditions for realization of this process. A positive result was achieved by combusting anthracite culm (AC), the coal from the RSA, and their mixtures with lean coal within the entire range of the working loads of the boilers in question. The problems of normalization of the liquid slag flow were also successfully solved without closing the slag notch. The results obtained by balance experiments suggest that the characteristics of the flame combustion of a binary blend, i.e., the temperature conditions in the furnace, the support flame values, and the degree of the fuel burnout, are similar to the characteristics of the flame of the coal with a higher reactive capacity, which

  7. Low NOx firing systems for bituminous coal and lignite

    International Nuclear Information System (INIS)

    Knyrim, W.; Scheffknecht, G.

    1997-01-01

    In the case of lignite fluidized boilers the denitrification down to less than 200 mg/m 3 was possible with primary measures on the firing side only. On account of the excellent results achieved with the reconstructed plants the firing systems for the new generation of brown coal fire steam generators with a capacity of 800 MW and more is designed in a similar way. For bituminous coal fire steam generators the primary measures on the firing side are nor sufficient to keep the German NO x emission limit. Therefore these units had to be retrofitted with a SCR-DENOX plant. The experience with the new firing system made in a 110 MW steam generator in Austria with a wide range of fuels is introduced. One of the largest bituminous coal fired once-trough steam generator built by EVT is the boiler for the power station Bexbach I (750 MW). The firing system is designed as a tangential firing system with 32 jet burners. These are arranged in pairs in the corners and divided into 4 burner levels with 4 burner pairs each. One mill is allocated to each burner level. An important characteristic feature is that the four bowl mills are arranged on one side of the steam generator. The plant is constructed with upper air nozzles which are arranged above the top burner level for the reduced of nitrogen oxides. During tests at steam generator with similar design, the nO x formation could be reduced from 750 to 500 mg/m 3 s.t.p. (dry, 6% O 2 ) with an addition of upper air of 20% at 100% unit capacity and constant total flow. As a main approach for the further reduction of the primary NO x emission at bituminous coal fired steam generators with tangential firing systems, the experience gained from the firing of brown coal has also been taken into account. A fundamental aspect in this respect was the vertical air staging in the direction of the furnace height. The results of many tests in a test reactor have shown that the differences of the achievable NO x values of brown and

  8. Potential to cofire high-sulfur coal and MSW/RDF in Illinois utility boilers: A survey and analysis

    International Nuclear Information System (INIS)

    South, D.W.

    1993-01-01

    The disposal of refuse is of ever-increasing concern for municipalities and other organizations and agencies throughout the United States. Disposal in landfills is becoming more costly, and new landfills are more difficult to site because of stricter environmental regulations. Mass burning incinerators for municipal solid wastes (MSW) have also met with increased public resistance due to excessive emissions. Nevertheless, increased awareness of the need for alternative disposal techniques has led to a new interest in cofiring MSW with coal. In addition to solid waste concerns, the requirements to reduce SO 2 and NO x emissions from coal-fired utility boilers in the Clean Air Act Amendments of 1990, present an opportunity to cofire MSW/RDF with coal as an emission control measure. These issues were the impetus for a 1992 study (conducted by ANL for the Illinois Clean Coal Institute) to examine the potential to cofire coal with MSW/RDF in Illinois utility boilers. This paper will provide a synopsis of the ANL/ICCI report. It will summarize (1) the combustibility and emission characteristics of high-sulfur coal and MSW/RDF; (2) the facilities firing RDF and/or producing/selling RDF, together with their combustion and emissions experience; (3) the applicable emissions regulations in Illinois; and (4) the analysis of candidate utility boilers in Illinois capable of cofiring, together with the effect on coal consumption and SO 2 and NO x emissions that would result from 20% cofiring with RDF/MSW

  9. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    Directory of Open Access Journals (Sweden)

    Zhuikov Andrey V.

    2016-01-01

    Full Text Available During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  10. Environmental performance assessment of utility boiler energy conversion systems

    International Nuclear Information System (INIS)

    Li, Changchun; Gillum, Craig; Toupin, Kevin; Park, Young Ho; Donaldson, Burl

    2016-01-01

    Highlights: • Sustainability analyses of utility boilers are performed. • Natural gas fired boilers have the least CO_2 emissions in fossil fueled boilers. • Solar boilers rank last with an emergy yield ratio of 1.2. • Biomass boilers have the best emergy sustainability index. - Abstract: A significant amount of global electric power generation is produced from the combustion of fossil fuels. Steam boilers are one of the most important components for steam and electricity production. The objective of this paper is to establish a theoretical framework for the sustainability analysis of a utility boiler. These analyses can be used by decision-makers to diagnose and optimize the sustainability of a utility boiler. Seven utility boiler systems are analyzed using energy and embodied solar energy (emergy) principles in order to evaluate their environmental efficiencies. They include a subcritical coal fired boiler, a supercritical coal fired boiler, an oil fired boiler, a natural gas fired boiler, a concentrating solar power boiler utilizing a tower configuration, a biomass boiler, and a refuse derived fuel boiler. Their relative environmental impacts were compared. The results show that the natural gas boiler has significantly lower CO_2 emission than an equivalent coal or oil fired boiler. The refuse derived fuel boiler has about the same CO_2 emissions as the natural gas boiler. The emergy sustainability index of a utility boiler system is determined as the measure of its sustainability from an environmental perspective. Our analyses results indicate that the natural gas boiler has a relatively high emergy sustainability index compared to other fossil fuel boilers. Converting existing coal boilers to natural gas boilers is a feasible option to achieve better sustainability. The results also show that the biomass boiler has the best emergy sustainability index and it will remain a means to utilize the renewable energy within the Rankine steam cycle. Before

  11. Improved biomass and lipid production in a mixotrophic culture of Chlorella sp. KR-1 with addition of coal-fired flue-gas.

    Science.gov (United States)

    Praveenkumar, Ramasamy; Kim, Bohwa; Choi, Eunji; Lee, Kyubock; Park, Ji-Yeon; Lee, Jin-Suk; Lee, Young-Chul; Oh, You-Kwan

    2014-11-01

    Industrial CO2-rich flue-gases, owing to their eco-toxicity, have yet to be practically exploited for microalgal biomass and lipid production. In this study, various autotrophic and mixotrophic culture modes for an oleaginous microalga, Chlorella sp. KR-1 were compared for the use in actual coal-fired flue-gas. Among the mixotrophic conditions tested, the fed-batch feedings of glucose and the supply of air in dark cycles showed the highest biomass (561 mg/L d) and fatty-acid methyl-ester (168 mg/L d) productivities. This growth condition also resulted in the maximal population of microalgae and the minimal population and types of KR-1-associated-bacterial species as confirmed by particle-volume-distribution and denaturing-gradient-gel-electrophoresis (DGGE) analyses. Furthermore, microalgal lipid produced was assessed, based on its fatty acid profile, to meet key biodiesel standards such as saponification, iodine, and cetane numbers. Copyright © 2014 Elsevier Ltd. All rights reserved.

  12. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Science.gov (United States)

    2010-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant Unit...

  13. Development of Cost Effective Oxy-Combustion Retrofitting for Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Hamid Farzan

    2010-12-31

    The overall objective of this project is to further develop the oxy-combustion technology for commercial retrofit in existing wall-fired and Cyclone boilers by 2012. To meet this goal, a research project was conducted that included pilot-scale testing and a full-scale engineering and economic analysis.

  14. The application of RANS CFD for design of SNCR technology for a pulverized coal-fired boiler

    Directory of Open Access Journals (Sweden)

    Ruszak Monika

    2017-06-01

    Full Text Available The article describes the technology of NOx emission abatement by SNCR method. The scope of research included CDF simulations as well as design and construction of the pilot plant and tests of NOx reduction by urea in the plant located in industrial pulverized-coal fired boiler. The key step of research was to determine the appropriate temperature window for the SNCR process. The proposed solution of the location of injection lances in the combustion chamber enabled to achieve over a 30% reduction of NOx. It is possible to achieve higher effectiveness of the proposed SNCR technology and meet the required emission standards via providing prior reduction of NOx to the level of 350 mg/um3 using the primary methods.

  15. [Combustion zone investigation and modelling in fuel flexible suspension fired boilers]. Result summary and status

    Energy Technology Data Exchange (ETDEWEB)

    Lovmand Hvid, S.

    2011-12-15

    The project has been designed to obtain data from a power plant boiler with co-combustion, partly to gain greater knowledge of particle turnover in the fuel zone, partly to support the development of modeling tools. Data collection occurred at Studstrup Power Station Unit 4, where the fuel is a combination of coal and biomass. The boiler is equipped with 24 dust burners, four of which have been converted to firing with biomass. Measurements have been carried out in the flame zone with different fuels: coal alone, coal + straw and coal + wood. During the experiments velocity fields, temperature fields and gas concentration fields were measured in the firing zone. Also, particle samples from the flame zone ware collected. Several measurements are performed with well-known techniques, but in addition, the project developed new optical measurement methods based on UV spectroscopy. They allow measuring other gases than the hitherto known methods and allow you to gain insight into the dynamic variations beyond just mean fields. The collection of particle samples from the boiler was, as expected, a very challenging task under the given conditions, but was carried out with a largely satisfactory result. Analysis of the samples has initially failed to lead to an increased recognition of the speed of the conversion process, but the samples will be analyzed in more detail in other projects. (LN)

  16. A novel least squares support vector machine ensemble model for NOx emission prediction of a coal-fired boiler

    International Nuclear Information System (INIS)

    Lv, You; Liu, Jizhen; Yang, Tingting; Zeng, Deliang

    2013-01-01

    Real operation data of power plants are inclined to be concentrated in some local areas because of the operators’ habits and control system design. In this paper, a novel least squares support vector machine (LSSVM)-based ensemble learning paradigm is proposed to predict NO x emission of a coal-fired boiler using real operation data. In view of the plant data characteristics, a soft fuzzy c-means cluster algorithm is proposed to decompose the original data and guarantee the diversity of individual learners. Subsequently the base LSSVM is trained in each individual subset to solve the subtask. Finally, partial least squares (PLS) is applied as the combination strategy to eliminate the collinear and redundant information of the base learners. Considering that the fuzzy membership also has an effect on the ensemble output, the membership degree is added as one of the variables of the combiner. The single LSSVM and other ensemble models using different decomposition and combination strategies are also established to make a comparison. The result shows that the new soft FCM-LSSVM-PLS ensemble method can predict NO x emission accurately. Besides, because of the divide and conquer frame, the total time consumed in the searching the parameters and training also decreases evidently. - Highlights: • A novel LSSVM ensemble model to predict NO x emissions is presented. • LSSVM is used as the base learner and PLS is employed as the combiner. • The model is applied to process data from a 660 MW coal-fired boiler. • The generalization ability of the model is enhanced. • The time consuming in training and searching the parameters decreases sharply

  17. Increase of Ecological Safety, Reliability and Efficiency of Coal-Fired Boilers

    Directory of Open Access Journals (Sweden)

    Volkov E.P.

    2017-04-01

    Full Text Available The changes of environmental legislation of the Russian Federation will lead to a drastic increase of the ecological payments for environmental pollution in excess of technological standards. Significant excess in relative emissions of nitrogen oxides take place in burning solid fuel with liquid slag-tap removal. The purpose of this article was to develop technical solutions for low-cost reconstruction of the boilers to ensure efficient combustion of the fuel and technological standards of emissions of nitrogen oxides. As shown the use of straight-flow burners with compulsory optimization of the aerodynamics of the furnace and the organization of staged combustion of fuel will provide low nitrogen oxide emissions and efficient fuel combustion. Research on physical models has demonstrated the feasibility of increasing the angle of the pulverized coal burners down to 65-70o, and also achieved a more uniform distribution and increase the speed of the jets coming from upper and lower tertiary air vertical compartments of nozzles through the installation of the vertical extra sheets, which guide the flow in a space between jets. The results obtained allow the transfer of existing boilers with slag-tag removal to a solid with the installation of direct-flow burners and optimization of the aerodynamics of the furnace, which provides regulations for energy efficiency and ecological safety corresponding to the best, achieved technologies, and dramatically reduces environmental payments. The proposed technology in boiler BKZ-210-140F allowed reducing emissions of nitrogen oxides by more than 2 times when burning highly reactive Kuznetsk coal, as shown as an example.

  18. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

    Science.gov (United States)

    Knightly, W. F.

    1980-01-01

    Various advanced energy conversion systems (ECS) are compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidates which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on-site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented for coal fired process boilers. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented.

  19. Potential flue gas impurities in carbon dioxide streams separated from coal-fired power plants.

    Science.gov (United States)

    Lee, Joo-Youp; Keener, Tim C; Yang, Y Jeffery

    2009-06-01

    For geological sequestration of carbon dioxide (CO2) separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This study estimated the flue gas impurities to be included in the CO2 stream separated from a CO2 control unit for a different combination of air pollution control devices and different flue gas compositions. Specifically, the levels of acid gases and mercury vapor were estimated for the monoethanolamine (MEA)-based absorption process on the basis of published performance parameters of existing systems. Among the flue gas constituents considered, sulfur dioxide (SO2) is known to have the most adverse impact on MEA absorption. When a flue gas contains 3000 parts per million by volume (ppmv) SO2 and a wet flue gas desulfurization system achieves its 95% removal, approximately 2400 parts per million by weight (ppmw) SO2 could be included in the separated CO2 stream. In addition, the estimated concentration level was reduced to as low as 135 ppmw for the SO2 of less than 10 ppmv in the flue gas entering the MEA unit. Furthermore, heat-stable salt formation could further reduce the SO2 concentration below 40 ppmw in the separated CO2 stream. In this study, it is realized that the formation rates of heat-stable salts in MEA solution are not readily available in the literature and are critical to estimating the levels and compositions of flue gas impurities in sequestered CO2 streams. In addition to SO2, mercury, and other impurities in separated CO2 streams could vary depending on pollutant removal at the power plants and impose potential impacts on groundwater. Such a variation and related process control in the upstream management of carbon separation have implications for groundwater protection at carbon sequestration sites and warrant necessary considerations in overall sequestration planning

  20. Slagging behavior of upgraded brown coal and bituminous coal in 145 MW practical coal combustion boiler

    Energy Technology Data Exchange (ETDEWEB)

    Akiyama, Katsuya; Pak, Haeyang; Takubo, Yoji [Kobe Steel, Ltd, Kobe (Japan). Mechanical Engineering Research Lab.; Tada, Toshiya [Kobe Steel, Ltd, Takasago (Japan). Coal and Energy Technology Dept.; Ueki, Yasuaki [Nagoya Univ. (Japan). Energy Science Div.; Yoshiie, Ryo; Naruse, Ichiro [Nagoya Univ. (Japan). Dept. of Mechanical Science and Engineering

    2013-07-01

    The purpose of this study is to quantitatively evaluate behaviors of ash deposition during combustion of Upgraded Brown Coal (UBC) and bituminous coal in a 145 MW practical coal combustion boiler. A blended coal consisting 20 wt% of the UBC and 80 wt% of the bituminous coal was burned for the combustion tests. Before the actual ash deposition tests, the molten slag fractions of ash calculated by chemical equilibrium calculations under the combustion condition was adopted as one of the indices to estimate the tendency of ash deposition. The calculation results showed that the molten slag fraction for UBC ash reached approximately 90% at 1,523 K. However, that for the blended coal ash became about 50%. These calculation results mean that blending the UBC with a bituminous coal played a role in decreasing the molten slag fraction. Next, the ash deposition tests were conducted, using a practical pulverized coal combustion boiler. A water-cooled stainless-steel tube was inserted in locations at 1,523 K in the boiler to measure the amount of ash deposits. The results showed that the mass of deposited ash for the blended coal increased and shape of the deposited ash particles on the tube became large and spherical. This is because the molten slag fraction in ash for the blended coal at 1,523 K increased and the surface of deposited ash became sticky. However, the mass of the deposited ash for the blended coal did not greatly increase and no slagging problems occurred for 8 days of boiler operation under the present blending conditions. Therefore, appropriate blending of the UBC with a bituminous coal enables the UBC to be used with a low ash melting point without any ash deposition problems in a practical boiler.

  1. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A WALL-FIRED UTILITY BOILER (EDGEWATER LIMB DEMONSTRATION)

    Science.gov (United States)

    The report gives results of the full-scale demonstration of Limestone Injection Multistage Burner (LIMB) technology on the coal-fired, 105 MW, Unit 4 boiler at Ohio Edison's Edgewater Station. eveloped as a technology aimed at moderate levels of sulfur dioxide (SO2) and nitrogen ...

  2. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  3. Control systems for condensing flue-gas coolers related to natural-gas-fired heating plants

    International Nuclear Information System (INIS)

    Krighaar, M.; Paulsen, O.

    1992-01-01

    A theoretical study is made of the enthalpy-efficiency for a water-cooled heat exchanger added to a natural gas-fired boiler. Under varying conditions of both water flow and temperature and flue-gas flow and temperature, both in condensing and non-condensing mode, the efficiency seems to be constant. The result is very useful for comparison between two different working conditions. The efficiency is used to calculate the savings achieved for a district heating plant by using a heat exchanger. The energy economic calculations are also helpful for estimating the most appropriate size of heat exchanger. The annual savings are calculated by means of data regarding heat production, flue gas temperature and water return temperature. The savings achieved by using different connection principles such as bypass, reheating and controlled water temperature are also calculated. (author)

  4. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    International Nuclear Information System (INIS)

    C. Jean Bustard

    2001-01-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000 to 2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB

  5. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    International Nuclear Information System (INIS)

    C. Jean Bustard

    2002-01-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB

  6. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    International Nuclear Information System (INIS)

    C. Jean Bustard

    2001-01-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin coal

  7. FIELD TEST PROGRAM TO DEVELOP COMPREHENSIVE DESIGN, OPERATING AND COST DATA FOR MERCURY CONTROL SYSTEMS ON NON-SCRUBBED COAL-FIRED BOILERS

    International Nuclear Information System (INIS)

    C. Jean Bustard

    2001-01-01

    With the Nation's coal-burning utilities facing the possibility of tighter controls on mercury pollutants, the U.S. Department of Energy is funding projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Mercury is known to have toxic effects on the nervous system of humans and wildlife. Although it exists only in trace amounts in coal, mercury is released when coal burns and can accumulate on land and in water. In water, bacteria transform the metal into methylmercury, the most hazardous form of the metal. Methylmercury can collect in fish and marine mammals in concentrations hundreds of thousands times higher than the levels in surrounding waters. One of the goals of DOE is to develop technologies by 2005 that will be capable of cutting mercury emissions 50 to 70 percent at well under one-half of today's costs. ADA Environmental Solutions (ADA-ES) is managing a project to test mercury control technologies at full scale at four different power plants from 2000-2003. The ADA-ES project is focused on those power plants that are not equipped with wet flue gas desulfurization systems. ADA-ES will develop a portable system that will be moved to four different utility power plants for field testing. Each of the plants is equipped with either electrostatic precipitators or fabric filters to remove solid particles from the plant's flue gas. ADA-ES's technology will inject a dry sorbent, such as fly ash or activated carbon, that removes the mercury and makes it more susceptible to capture by the particulate control devices. A fine water mist may be sprayed into the flue gas to cool its temperature to the range where the dry sorbent is most effective. PG and E National Energy Group is providing two test sites that fire bituminous coals and are both equipped with electrostatic precipitators and carbon/ash separation systems. Wisconsin Electric Power Company is providing a third test site that burns Powder River Basin (PRB

  8. Validation/Uncertainty Quantification for Large Eddy Simulations of the heat flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility

    Energy Technology Data Exchange (ETDEWEB)

    Smith, P.J.; Eddings, E.G.; Ring, T.; Thornock, J.; Draper, T.; Isaac, B.; Rezeai, D.; Toth, P.; Wu, Y.; Kelly, K.

    2014-08-01

    The objective of this task is to produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers. Validation data came from the Alstom Boiler Simulation Facility (BSF) for tangentially fired, oxy-coal operation. This task brings together experimental data collected under Alstom’s DOE project for measuring oxy-firing performance parameters in the BSF with this University of Utah project for large eddy simulation (LES) and validation/uncertainty quantification (V/UQ). The Utah work includes V/UQ with measurements in the single-burner facility where advanced strategies for O2 injection can be more easily controlled and data more easily obtained. Highlights of the work include: • Simulations of Alstom’s 15 megawatt (MW) BSF, exploring the uncertainty in thermal boundary conditions. A V/UQ analysis showed consistency between experimental results and simulation results, identifying uncertainty bounds on the quantities of interest for this system (Subtask 9.1) • A simulation study of the University of Utah’s oxy-fuel combustor (OFC) focused on heat flux (Subtask 9.2). A V/UQ analysis was used to show consistency between experimental and simulation results. • Measurement of heat flux and temperature with new optical diagnostic techniques and comparison with conventional measurements (Subtask 9.3). Various optical diagnostics systems were created to provide experimental data to the simulation team. The final configuration utilized a mid-wave infrared (MWIR) camera to measure heat flux and temperature, which was synchronized with a high-speed, visible camera to utilize two-color pyrometry to measure temperature and soot concentration. • Collection of heat flux and temperature measurements in the University of Utah’s OFC for use is subtasks 9.2 and 9.3 (Subtask 9.4). Several replicates were carried to better assess the experimental error. Experiments were specifically designed for the

  9. Investigation of a high pressure oxy-coal process

    Energy Technology Data Exchange (ETDEWEB)

    Renz, U. [RWTH Aachen Univ. (Germany). Inst. of Heat and Mass Transfer

    2013-07-01

    A study was conducted to investigate the feasibility of an oxy-coal process, which is pressurized to a combustion pressure of 80 bar. At that pressure the water-vapor can be separated economically from the CO{sub 2}/H{sub 2}O flue gases, either by nucleate condensation or by condensation on cooled surfaces in condenser heat exchangers at a temperature of about 300 C. The heat of condensation can be recaptured to preheat the boiler feed water. So the number of economizers is drastically reduced compared to a conventional steam cycle. Another interesting feature of the high pressure oxy-coal process is the fact, that low rank coal with high moisture content can be fired. Such a process at a pressure of about 80 bar is currently investigated by Babcock, USA, as the ThermoEnergy Integrated Power System (TIPS) and will be analyzed in the present paper. A known disadvantage of the oxy-coal processes is the large recirculating flue gas stream to control the combustion temperature, and which need large pipes and heavy recirculation fans. This disadvantage could be avoided if instead of flue gas a part of the condensed water from the condenser heat exchangers is recirculated. Within the present study both types of processes have been simulated and for an electric power output of about 220 MW. Furthermore, results of CFD simulations of a pressurized 250 MW combustor with a single swirl burner and flue gas recirculation will be presented.

  10. Coal combustion by-products: A survey of use and disposal provisions

    International Nuclear Information System (INIS)

    Jagiella, D.M.

    1993-01-01

    Over 50% of all electricity in the United States is generated by the combustion of coal. Currently, coal fired power plants produce approximately 85 million to 100 million tons of coal combustion byproducts each year. The generation of these byproducts is expected to increase to 120 million tons by the year 2000, an increase of about 72% over 1984 levels. There are four basic types of byproducts produced by coal combustion - fly as, bottom ash, boiler slag, and flue gas desulfurization sludge (FGD), and are useful as engineering materials in a variety of applications. Fly ash represents nearly 75% of all ash wastes generated in the United States. Fly ash is a powder like substance with bonding properties. The properties of fly ash depend on the type of boiler utilized. The collected fly ash can be used to partially replace cement in concrete or the clay tit bricks or as part of nine reclamation. The technology for use of fly ash in cement concrete and road bases is well developed and has been practical for many years. The United States Environmental Protection Agency (USEPA) has recognized the applications of fly ash and promulgated a federal procurement guideline for the use of fly ash in cement and concrete. Although fly ash is the second most widely used waste product, much opportunity remains to expand the use of this product, In 1984, 80% of all fly ash was not recycled but rather disposed of, Ash particles that do not escape in flue gas as fly ash become bottom ash or boiler slag. Bottom ash and boiler slag settles on the bottom of the power plant's boiler. Bottom ash is a sand like substance which has some bonding capability. Depending on the type of boiler, tile bottom ash may be open-quotes dry bottom ashclose quotes or open-quotes wet bottom ashclose quotes, Wet bottom ash falls in a molten state into water

  11. Examination of flame length for burning pulverized coal in laminar flow reactor

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan [Pusan National University, Busan (Korea, Republic of)

    2010-12-15

    Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

  12. Examination of flame length for burning pulverized coal in laminar flow reactor

    International Nuclear Information System (INIS)

    Kim, Jae Dong; Kim, Gyu Bo; Chang, Young June; Song, Ju Hun; Jeon, Chung Hwan

    2010-01-01

    Because there has been a recent increase in the use of low calorific coal compared to standard coal, it is crucial to control the char flame length governing the burning life-time of coal in a coal-fired utility boiler. The main objective of this study is to develop a simplified model that can theoretically predict the flame length for burning coal in a laboratory-scale entrained laminar flow reactor (LFR) system. The char burning behavior was experimentally observed when sub-bituminous pulverized coal was fed into the LFR under burning conditions similar to those in a real boiler: a heating rate of 1000 K/s, an oxygen molar fraction of 7.7 %, and reacting flue gas temperatures ranging from 1500 to 2000 K. By using the theoretical model developed in this study, the effect of particle size on the coal flame length was exclusively addressed. In this model, the effect of particle mass was eliminated to compare with the experimental result performed under a constant mass feeding of coal. Overall, the computed results for the coal flame length were in good agreement with the experimental data, particularly when the external oxygen diffusion effect was considered in the model

  13. Hazardous air pollutants emission from coal and oil-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Deepak Pudasainee; Jeong-Hun Kim; Sang-Hyeob Lee; Ju-Myon Park; Ha-Na Jang; Geum-Ju Song; Yong-Chil Seo [Yonsei University, Wonju (Republic of Korea). Department of Environmental Engineering

    2010-03-15

    Hazardous air pollutants (HAPs) emission characteristics from coal (anthracite, bituminous) and oil-fired power plants were studied in order to control pollutants by formulating US maximum achievable control technology (MACT)-like regulation in Korea. Sampling and analysis were carried out according to either Korean standard test method or US EPA method. Relatively lower levels of NOx and SOx were emitted from plants burning bituminous than the anthracite coal. Less dust was emitted from oil-fired power plants. Mercury, lead, and chromium were dominant in coal-fired power plants, following which, nickel and chromium were emitted from oil-fired power plants. The major volatile organic compounds (VOCs) emitted from coal-fired plants were 1,2-dichloroethane, benzene, carbon tetrachloride, chloroform, trichloro-ethylene. The emission of mercury and other heavy metals in flue gas was attributed to fuel types, operating conditions, residence time in the control devices and the type of air pollution control devices. After emission tests in the field and on analysis of the continuous emission monitoring data collected from facilities under operation and consideration of other various factors, management guidelines will be suggested with special reference to US MACT-like regulation.

  14. Efficient boiler operations sourcebook

    Energy Technology Data Exchange (ETDEWEB)

    Payne, F.W. (comp.)

    1985-01-01

    This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

  15. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Cyklis, P. [Institute of Industrial Equipment and Power Engineering, Cracow (Poland); Butcher, T.A. [Brookhaven National Lab., Upton, NY (United States)

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  16. The effect of Co-firing with Straw and Coal on High Temperature Corrosion

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Frandsen, Flemming; Larsen, OH

    2001-01-01

    As a part of ELSAMS development programme into alternative energy sources, various concepts of straw-firing have been investigated. This paper concerns co-firing of straw with coal to reduce the corrosion rate observed in straw-fired power plants. Co-firing with coal reduces the amount of potassium......: a) the exposure of metal rings on water/air cooled probes, and b) the exposure of a range of materials built into the existing superheaters. A range of austenitic and ferritic steels was exposed in the steam temperature region of 520-580°C. The flue gas temperature ranged from 925-1100°C....... The corrosion products for the various steel types were investigated using light optical and scanning electron microscopy. Corrosion mechanisms for the austenitic and ferritic steels are presented. These are discussed in relation to temperature and deposit composition. Co-firing with coal has removed potassium...

  17. Gas fired boilers and atmospheric pollution

    International Nuclear Information System (INIS)

    Chiaranello, J.M.

    1991-01-01

    A general analysis concerning atmospheric pollution is presented: chemical composition and vertical distribution of atmosphere and pollutants, chemical reactions, ozone destruction and production cycles, COx, NOx and SOx pollutions. The gas fired boiler number and repartition in France are presented and the associated pollution is analyzed (CO2, CO, NOx) and quantified. Various pollution control technics concerning gas fired boiler pollutants are described and a pollution criterion for clean gas fired generators is proposed

  18. Atmospheric emission of mercury due to combustion of steam coal and domestic coal in China

    Science.gov (United States)

    Wang, Shaobin; Luo, Kunli

    2017-08-01

    To study the mercury emission due to the combustion of steam coal and domestic coal in China, we analyzed the mercury contents of coal, fly ash, bottom ash and sluicing water in thermal power plants, steam boilers as well as domestic coal-stoves, in Shaanxi, Shanxi, Shandong and Yunnan Provinces. This study conduct an estimate of the Hg emission rates from steam coal and domestic coal combustion based on the method of mass distribution ratio of fly ash and bottom ash. The results show that the Hg emission rate of coal combustion in thermal power plants is about 50.21% (electrostatic precipitators + wet flue gas desulfurization), and that in heating boilers is about 67.23%, and 92.28% in industrial boilers without flue gas desulphurisation equipment. Furthermore, Hg emission rate is 83.61% due to domestic coal combustion in coal-stoves. The Hg emission amount into the atmosphere from power and heat generation, industrial boilers, domestic coal-stoves and spontaneous combustion of coal gangue is roughly estimated to be 133 ± 4, 100 ± 17, 11 ± 0.1 and 47 ± 26 tons in China in 2014, respectively, and the total Hg emission amount from this paper is estimated at 292 tons. The trends of Hg emission in China from 1991 to 2014 show an accelerating growth after 2002. The proportion of mercury emission due to thermal power, heating generation and industrial energy utilization continuously increased. The atmospheric emission of mercury due to combustion of steam coal, domestic coal and coal gangue accounts nearly 50% in total anthropogenic Hg emissions in China, indicating one of the largest sources of Hg emission in China which should draw more public and scientific attention in the future.

  19. Pilot-scale tests for EB flue gas treatment process in Japan

    International Nuclear Information System (INIS)

    Sato, S.; Tokunaga, O.; Namba, H.

    1994-01-01

    A review of electron beam applications for flue gas treatment in Japan has been done. Several pilot plants are being performed for commercial use of electron beams process for cleaning of flue gas from low-sulfur coal burning boiler, a municipal waste incinerator and for removal of NO x from a ventilation exhaust of a highway tunnel. Outlines of three pilot-scale tests are introduced. 9 refs, 4 figs

  20. Biomass low-temperature gasification in a rotary reactor prior to cofiring of syngas in power boilers

    International Nuclear Information System (INIS)

    Ostrowski, Piotr; Maj, Izabella; Kalisz, Sylwester; Polok, Michał

    2017-01-01

    Highlights: • An innovative method of gasification with use of flue gas was investigated. • Gasification temperature ranging from 350 °C was considered. • Discussed gasification unit is connected to a power boiler. • Syngas with combustible components is recirculated to the boiler. • Wide range of biomass and waste fuels can be used as a feedstock. - Abstract: The paper presents results of the investigation of an innovative biomass and alternative fuel low-temperature gasification method before co-firing in industrial or power plant boilers. Before running industrial-size installation, laboratory tests were carried out to determine usability of alternative fuels to low-temperature gasification process. Tests were conducted in a laboratory reactor designed and constructed specifically for this purpose. The experimental stand enables recording of the weight loss of a sample and syngas composition. The process occurs for a fuel sample of a constant weight and known granulation and with a flue gas of known composition used as a gasifying agent. The aim of the laboratory research was to determine the usability of selected biomass fuel for indirect co-firing in power boilers and to build a knowledge base for industrial-size process by defining the process kinetics (time for fuel to remain in the reactor), recommended fuel granulation and process temperature. Presented industrial-size gasification unit has been successfully built in Marcel power plant in Radlin town, Poland. It consist an innovative rotary gasification reactor. Gasification process takes place with use of flue gas from coal and coke-oven fired boiler as a gasifying agent with recirculation of resulting gas (syngas) with combustible components: CO, H 2 , CH 4 . C n H m to the boiler’s combustion chamber. The construction of the reactor allows the use of a wide range of fuels (biomass, industrial waste and municipal waste). This paper presents the results of the reactor tests using coniferous

  1. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    Science.gov (United States)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  2. Slipstream pilot-scale demonstration of a novel amine-based post-combustion technology for carbon dioxide capture from coal-fired power plant flue gas

    Energy Technology Data Exchange (ETDEWEB)

    Krishnamurthy, Krish R. [Linde LLC, Murray Hill, NJ (United States)

    2017-02-03

    Post-combustion CO2 capture (PCC) technology offers flexibility to treat the flue gas from both existing and new coal-fired power plants and can be applied to treat all or a portion of the flue gas. Solvent-based technologies are today the leading option for PCC from commercial coal-fired power plants as they have been applied in large-scale in other applications. Linde and BASF have been working together to develop and further improve a PCC process incorporating BASF’s novel aqueous amine-based solvent technology. This technology offers significant benefits compared to other solvent-based processes as it aims to reduce the regeneration energy requirements using novel solvents that are very stable under the coal-fired power plant feed gas conditions. BASF has developed the desired solvent based on the evaluation of a large number of candidates. In addition, long-term small pilot-scale testing of the BASF solvent has been performed on a lignite-fired flue gas. In coordination with BASF, Linde has evaluated a number of options for capital cost reduction in large engineered systems for solvent-based PCC technology. This report provides a summary of the work performed and results from a project supported by the US DOE (DE-FE0007453) for the pilot-scale demonstration of a Linde-BASF PCC technology using coal-fired power plant flue gas at a 1-1.5 MWe scale in Wilsonville, AL at the National Carbon Capture Center (NCCC). Following a project kick-off meeting in November 2011 and the conclusion of pilot plant design and engineering in February 2013, mechanical completion of the pilot plant was achieved in July 2014, and final commissioning activities were completed to enable start-up of operations in January 2015. Parametric tests were performed from January to December 2015 to determine optimal test conditions and evaluate process performance over a variety of operation parameters. A long-duration 1500-hour continuous test campaign was performed from May to

  3. Measurement of gas species, temperatures, coal burnout, and wall heat fluxes in a 200 MWe lignite-fired boiler with different overfire air damper openings

    Energy Technology Data Exchange (ETDEWEB)

    Jianping Jing; Zhengqi Li; Guangkui Liu; Zhichao Chen; Chunlong Liu [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2009-07-15

    Measurements were performed on a 200 MWe, wall-fired, lignite utility boiler. For different overfire air (OFA) damper openings, the gas temperature, gas species concentration, coal burnout, release rates of components (C, H, and N), furnace temperature, and heat flux and boiler efficiency were measured. Cold air experiments for a single burner were conducted in the laboratory. The double-swirl flow pulverized-coal burner has two ring recirculation zones starting in the secondary air region in the burner. As the secondary air flow increases, the axial velocity of air flow increases, the maxima of radial velocity, tangential velocity and turbulence intensity all increase, and the swirl intensity of air flow and the size of recirculation zones increase slightly. In the central region of the burner, as the OFA damper opening widens, the gas temperature and CO concentration increase, while the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and coal particles ignite earlier. In the secondary air region of the burner, the O{sub 2} concentration, NOx concentration, coal burnout, and release rates of components (C, H, and N) decrease, and the gas temperature and CO concentration vary slightly. In the sidewall region, the gas temperature, O{sub 2} concentration, and NOx concentration decrease, while the CO concentration increases and the gas temperature varies slightly. The furnace temperature and heat flux in the main burning region decrease appreciably, but increase slightly in the burnout region. The NOx emission decreases from 1203.6 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 0% to 511.7 mg/m{sup 3} (6% O{sub 2}) for a damper opening of 80% and the boiler efficiency decreases from 92.59 to 91.9%. 15 refs., 17 figs., 3 tabs.

  4. CFD simulation of coal and straw co-firing

    DEFF Research Database (Denmark)

    Junker, Helle; Hvid, Søren L.; Larsen, Ejvind

    This paper presents the results of a major R&D program with the objective to develop CFD based tools to assess the impact of biomass co-firing in suspension fired pulverized coal power plants. The models have been developed through a series of Danish research projects with the overall objective...... to collect results from fundamental research and make it operational in boiler design through implementation in a Computational Fluid Dynamics based simulation tool. This paper summarizes the developments in modeling of; particle motion, particle conversion, ash deposition on heat transfer surfaces, and NOx...

  5. Fuel combustion in thermal power plants in Japan

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.

    1983-11-01

    The position of black coal in the energy balance of Japan is discussed. About 75% of electric energy is produced by thermal power plants. Eighty-five per cent of electricity is produced by power plants fired with liquid fuels and 3% by coal fired plants. Coal production in Japan, the forecast coal import to the country by 1990 (132 Mt/year), proportion of coal imported from various countries, chemical and physical properties of coal from Australia, China and Japan are discussed. Coal classification used in Japan is evaluated. The following topics associated with coal combustion in fossil-fuel power plants in Japan are discussed: coal grindability, types of pulverizing systems, slagging properties of boiler fuel in Japan, systems for slag removal, main types of steam boilers and coal fired furnaces, burner arrangement and design, air pollution control from fly ash, sulfur oxides and nitrogen oxides, utilization of fly ash for cement production, methods for removal of nitrogen oxides from flue gas using ammonia and catalysts or ammonia without catalysts, efficiency of nitrogen oxide control, abatement of nitrogen oxide emission from boilers by flue gas recirculation and reducing combustion temperatures. The results of research into air pollution control carried out by the Nagasaki Technical Institute are reviewed.

  6. PIV measurements of the turbulence integral length scale on cold combustion flow field of tangential firing boiler

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Wen-fei; Xie, Jing-xing; Gong, Zhi-jun; Li, Bao-wei [Inner Mongolia Univ. of Science and Technology, Baotou (China). Inner Mongolia Key Lab. for Utilization of Bayan Obo Multi-Metallic Resources: Elected State Key Lab.

    2013-07-01

    The process of the pulverized coal combustion in tangential firing boiler has prominent significance on improving boiler operation efficiency and reducing NO{sub X} emission. This paper aims at researching complex turbulent vortex coherent structure formed by the four corners jets in the burner zone, a cold experimental model of tangential firing boiler has been built. And by employing spatial correlation analysis method and PIV (Particle Image Velocimetry) technique, the law of Vortex scale distribution on the three typical horizontal layers of the model based on the turbulent Integral Length Scale (ILS) has been researched. According to the correlation analysis of ILS and the temporal average velocity, it can be seen that the turbulent vortex scale distribution in the burner zone of the model is affected by both jet velocity and the position of wind layers, and is not linear with the variation of jet velocity. The vortex scale distribution of the upper primary air is significantly different from the others. Therefore, studying the ILS of turbulent vortex integral scale is instructive to high efficiency cleaning combustion of pulverized coal in theory.

  7. Mixed microalgae consortia growth under higher concentration of CO2 from unfiltered coal fired flue gas: Fatty acid profiling and biodiesel production.

    Science.gov (United States)

    Aslam, Ambreen; Thomas-Hall, Skye R; Manzoor, Maleeha; Jabeen, Faiza; Iqbal, Munawar; Uz Zaman, Qamar; Schenk, Peer M; Asif Tahir, M

    2018-02-01

    Biodiesel is produced by transesterification of fatty acid methyl esters (FAME) from oleaginous microalgae feedstock. Biodiesel fuel properties were studied and compared with biodiesel standards. Qualitative analysis of FAME was done while cultivating mixed microalgae consortia under three concentrations of coal fired flue gas (1%, 3.0% and 5.5% CO 2 ). Under 1% CO 2 concentration (flue gas), the FAME content was 280.3 μg/mL, whereas the lipid content was 14.03 μg/mL/D (day). Both FAMEs and lipid contents were low at other CO 2 concentrations (3.0 and 5.5%). However, mixed consortia in the presence of phosphate buffer and flue gas (PB + FG) showed higher saturated fatty acids (SFA) (36.28%) and unsaturated fatty acids (UFA) (63.72%) versus 5.5% CO 2 concentration, which might be responsible for oxidative stability of biodiesel. Subsequently, higher cetane number (52) and low iodine value (136.3 gI 2 /100 g) biodiesel produced from mixed consortia (PB + FG) under 5.5% CO 2 along with 50 mM phosphate buffer were found in accordance with European (EN 14214) standard. Results revealed that phosphate buffer significantly enhanced the biodiesel quality, but reduced the FAME yield. This study intended to develop an integrated approach for significant improvement in biodiesel quality under surplus phosphorus by utilizing waste flue gas (as CO 2 source) using microalgae. The CO 2 sequestration from industrial flue gas not only reduced greenhouse gases, but may also ensure the sustainable and eco-benign production of biodiesel. Copyright © 2018. Published by Elsevier B.V.

  8. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    International Nuclear Information System (INIS)

    Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

    2014-01-01

    Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

  9. Analysis of the use of waste heat obtained from coal-fired units in Organic Rankine Cycles and for brown coal drying

    International Nuclear Information System (INIS)

    Łukowicz, Henryk; Kochaniewicz, Andrzej

    2012-01-01

    The ever-increasing restrictions on greenhouse gas emissions have created a need for new energy technologies. One way to meet these new requirements is to optimise the efficiency of power units. This paper presents two energy technologies that, if used, will increase the efficiency of electricity generation. One of the most effective ways to improve the efficiency of brown coal-fired units is by drying the coal that is fed into the boiler. Here, we describe a technology that uses the waste heat obtained from exhaust gases. This paper also presents an analysis of the feasibility of and potential for using waste heat obtained from exhaust gases to feed Organic Rankine Cycles (ORCs). Several low-temperature working fluids were considered, which were selected based on properties that were best suited for these types of cycles. The impact of these working fluids on the efficiency and capacity of the ORC was also examined. The calculations for ORCs fed with waste heat obtained from exhaust gases from hard coal- and brown coal-fired boilers were compared. -- Highlights: ► We describe a technology that uses the waste heat obtained from exhaust gases. ► The impact of using different working fluids with a low boiling point is examined. ► We describe integrating the ORC with the power unit. ► The use of waste heat from boiler exhaust gases to dry brown coal is proposed. ► We demonstrate a possible increase in power unit efficiency.

  10. Numerical study of flow, combustion and emissions characteristics in a 625 MWe tangentially fired boiler with composition of coal 70% LRC and 30% MRC

    Science.gov (United States)

    Sa'adiyah, Devy; Bangga, Galih; Widodo, Wawan; Ikhwan, Nur

    2017-08-01

    Tangential fired boiler is one of the methods that can produce more complete combustion. This method applied in Suralaya Power Plant, Indonesia. However, the boiler where supposed to use low rank coal (LRC), but at a given time must be mixed with medium rank coal (MRC) from another unit because of lack of LRC coal. Accordingly to the situation, the study about choosing the right position of LRC and MRC in the burner elevation must be investigated. The composition of coal is 70%LRC / 30%MRC where MRC will be placed at the lower (A & C - Case I)) or higher (E & G - Case II) elevation as the cases in this study. The study is carried out using Computational Fluid Dynamics (CFD) method. The simulation with original case (100%LRC) has a good agreement with the measurement data. As the results, MRC is more recommended at the burner elevation A & C rather than burner elevation E & G because it has closer temperature (880 K) compared with 100%LRC and has smaller local heating area between upper side wall and front wall with the range of temperature 1900 - 2000 K. For emissions, case I has smaller NOx and higher CO2 with 104 ppm and 15,6%. Moreover, it has samller O2 residue with 5,8% due to more complete combustion.

  11. Possibility analysis of combustion of torrefied biomass in 140 t/h PC boiler

    Directory of Open Access Journals (Sweden)

    Jagodzińska Katarzyna

    2016-01-01

    Full Text Available The study attempts to evaluate the impact of combustion of torrefied willow (Latin: Salix viminalis and palm kernel shell (Latin: Elaeis guineensis on the heat exchange in a 140 t/h PC boiler through an analysis of 6 cases for different boiler loads (60 %, 75 % and 100 % and a comparison with coal combustion. The analysis is premised on a 0-dimensional model based on the method presented in [15, 16, 17] and long-standing experimental measurements. Inter alia, the following results are presented: the temperature distribution of flue gases and the working medium (water/steam in characteristic points of the boiler as well as heat transfer coefficients for each element thereof. The temperature distribution of both fluids and the heat transfer coefficients are similar for all analysed fuels for each boiler load. However, the flue gas temperature at the outlet is higher in the case of torrefied biomass combustion. Due to that, there is an increase in the stack loss, which involves a decrease in the boiler efficiency. The conclusion is that torrefied biomass combustion is possible in a PC boiler without the need to change the boiler construction. However, it would be less effective than coal combustion.

  12. Influence of declivitous secondary air on combustion characteristics of a down-fired 300-MWe utility boiler

    Energy Technology Data Exchange (ETDEWEB)

    Zhengqi Li; Feng Ren; Zhichao Chen; Zhao Chen; Jingjie Wang [Harbin Institute of Technology, Harbin (China). School of Energy Science and Engineering

    2010-02-15

    Industrial experiments were performed with a 300-MWe full-scale down-fired boiler. New data is reported for (i) gas temperature distributions within the primary air and coal mixture flows, (ii) gas compositions, such as O{sub 2}, CO, CO{sub 2} and NOx, and (iii) gas temperatures within the near-wall region. The data complements previously-obtained data from the same utility boiler before being modified by declination of the F-tier secondary air. By directing secondary air under the arches, the region where the primary air and pulverized coal mixture is ignited is brought forward within the boiler. Gas temperatures rose in the fuel-burning zone and fell in the fuel-burnout zone. As a result the quantity of unburned carbon in fly ash and the gas temperature at the furnace outlet were both lowered. 20 refs., 7 figs., 2 tabs.

  13. Control Techtronics International

    Energy Technology Data Exchange (ETDEWEB)

    West, J.

    1995-12-31

    Polish graded coal can be burned in existing stoker boilers and meet the 1998 Air Quality standard. This is accomplished with the Control Techtronics microprocessor-based combustion controller accurately and repeatedly: (a) matching the combustion air to the coal firing rate, with continuous stack sensor feedback; (b) continuously varying the boiler`s firing rate based on output water temperature or steam pressure; (c) continuously varying the exhaust fan`s speed to maintain minimum negative pressure in the boiler`s combustion chamber; and recirculating a portion of the flue gas, at varying amounts throughout the boiler`s firing rate. Systems for five boilers have been installed and are operating on MPEC`s Balicka plant in Krakow. Control Techtronics International has $10 million of U.S. Export-Import Bank funds available for similar projects throughout Poland.

  14. Special emission measurements on Riley Stoker's advanced CFB pilot facility co-firing non-recyclable de-inking paper fiber and high sulfur eastern bituminous coal

    International Nuclear Information System (INIS)

    Dixit, V.B.; Mongeon, R.K.; Reicker, E.L.

    1993-01-01

    Riley Stoker has developed advanced industrial CFB designs that utilize eastern bituminous coals as fuel, and have the potential to use coal in combination with other fuels. Various fiber waste streams in paper recycling processes have sufficient carbonaceous content to be considered as possible sources of such fuels that could fire FBC combustors. The American Paper Institute estimates that by the mid-1990's more than 40% of the waste paper will be recycled, reaching much higher numbers by the year 2000. To evaluate the effectiveness of co-firing such fuels, a test program was conducted on Riley's pilot-scale circulating fluidized bed test facility. A de-inked newsprint derived fiber waste was successfully co-fired with high sulfur coal. The waste fiber material containing approximately 50% moisture had a heating value of 3500 Btu/lb. The coal was strip-mined and contained a lot of clay and excessive quantities of fines making it difficult to burn in conventional boilers. Tests were also conducted with a combination fuel consisting of coal, fiber waste and a high carbon fly ash. In addition to obtaining performance data on combustion efficiency, sulfur capture, and NO x emissions, special emission measurements were also made to quantify the organics, trace metals and hydrochloric acid levels in the flue gas. The co-firing tests achieved a maximum combustion efficiency of 98% and sulfur capture of 90%. The effect of Ca/S mole ratio and temperature is discussed. Although there are no formal regulations in place for FBC systems regarding special emissions, the levels measured were far below the allowable limits for waste incinerators. Materials handling experience on the pilot facility relating to co-firing is also discussed. This is done to identify special considerations for designing commercial facilities. A brief overview of the de-inking waste fiber combustion market is also presented

  15. A Reduced Order Model for the Design of Oxy-Coal Combustion Systems

    Directory of Open Access Journals (Sweden)

    Steven L. Rowan

    2015-01-01

    Full Text Available Oxy-coal combustion is one of the more promising technologies currently under development for addressing the issues associated with greenhouse gas emissions from coal-fired power plants. Oxy-coal combustion involves combusting the coal fuel in mixtures of pure oxygen and recycled flue gas (RFG consisting of mainly carbon dioxide (CO2. As a consequence, many researchers and power plant designers have turned to CFD simulations for the study and design of new oxy-coal combustion power plants, as well as refitting existing air-coal combustion facilities to oxy-coal combustion operations. While CFD is a powerful tool that can provide a vast amount of information, the simulations themselves can be quite expensive in terms of computational resources and time investment. As a remedy, a reduced order model (ROM for oxy-coal combustion has been developed to supplement the CFD simulations. With this model, it is possible to quickly estimate the average outlet temperature of combustion flue gases given a known set of mass flow rates of fuel and oxidant entering the power plant boiler as well as determine the required reactor inlet mass flow rates for a desired outlet temperature. Several cases have been examined with this model. The results compare quite favorably to full CFD simulation results.

  16. Reduction in nitrogen oxide emissions by boiler construction companies in the USA

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.

    1989-11-01

    Explains that in the USA greater emphasis is placed on reducing pollutant emissions by altering the combustion process than by cleaning flue gases. Results of a joint USA/FRG program show that NO{sub x} concentrations may vary greatly according to the type of slag removal (solid or liquid) and the location and type of burners used. Examines variants and demonstrates that the most effective method of reducing NO{sub x} emissions from large-scale pulverized-coal fired boilers is three-stage combustion used in conjunction with a flue gas cleaning method such as selective catalytic reduction (cyclone burners). Trials found that this method results in a 60% drop in NO{sub x} emissions and, if limestone is added to the tertiary air, a 20% drop in SO{sub 2}. Best results from an economic aspect were achieved when gas was burned in the extra burners. 6 refs.

  17. Numerical investigation on the flow, combustion, and NOX emission characteristics in a 660 MWe tangential firing ultra-supercritical boiler

    Directory of Open Access Journals (Sweden)

    Wenjing Sun

    2016-02-01

    Full Text Available A three-dimensional numerical simulation was carried out to study the pulverized-coal combustion process in a tangentially fired ultra-supercritical boiler. The realizable k-ε model for gas coupled with discrete phase model for coal particles, P-1 radiation model for radiation, two-competing-rates model for devolatilization, and kinetics/diffusion-limited model for combustion process are considered. The characteristics of the flow field, particle motion, temperature distribution, species components, and NOx emissions were numerically investigated. The good agreement of the measurements and predictions implies that the applied simulation models are appropriate for modeling commercial-scale coal boilers. It is found that an ideal turbulent flow and particle trajectory can be observed in this unconventional pulverized-coal furnace. With the application of over-fire air and additional air, lean-oxygen combustion takes place near the burner sets region and higher temperature at furnace exit is acquired for better heat transfer. Within the limits of secondary air, more steady combustion process is achieved as well as the reduction of NOx. Furthermore, the influences of the secondary air, over-fire air, and additional air on the NOx emissions are obtained. The numerical results reveal that NOx formation attenuates with the decrease in the secondary air ratio (γ2nd and the ratio of the additional air to the over-fire air (γAA/γOFA was within the limits.

  18. Radiation doses from coal-fired plants in Oxfordshire and Berkshire

    International Nuclear Information System (INIS)

    Wan, S.L.; Wrixon, A.D.

    1988-12-01

    This report contains an assessment of the radiation doses to members of the public living in Oxfordshire and Berkshire from the releases to atmosphere of natural radioactivity from Didcot Power Station and the coal-fired boilers that operate at the Atomic Weapons Establishment (AWE) at Aldermaston and the Harwell Laboratory of UKAEA. The calculated annual effective dose equivalents to adults from the emissions from Didcot Power Station and the coal-fired plants at AWE, Aldermaston, and UKAEA, Harwell, at 5 km from the sites are, respectively, 0.3, 0.06 and 0.01 μSv. The dose to red bone marrow are broadly comparable with these values. The doses to the other age groups considered (1-year-old and 10-year-old children) are similar to those to the adults. The conclusion is therefore drawn that the discharges from the coal-fired plants make a negligible contribution to the total radiation doses received by the population living around the sites. (author)

  19. Release of Corrosive Species above the Grate in a Waste Boiler and the Implication for Improved Electrical Efficiency

    DEFF Research Database (Denmark)

    Bøjer, Martin; Jensen, Peter Arendt; Dam-Johansen, Kim

    2010-01-01

    A relatively low electrical efficiency of 20−25% is obtained in typical west European waste boilers. Ash species released from the grate combustion zone form boiler deposits with high concentrations of Cl, Na, K, Zn, Pb, and S that cause corrosion of superheater tubes at high temperature....... The superheater steam temperature has to be limited to around 425 °C, and thereby, the electrical efficiency remains low compared to wood or coal-fired boilers. If a separate part of the flue gas from the grate has a low content of corrosive species, it may be used to superheat steam to a higher temperature......, and thereby, the electrical efficiency of the plant can be increased. In this study, the local temperature, the gas concentrations of CO, CO2, and O2, and the release of the volatile elements Cl, S, Na, K, Pb, Zn, Cu, and Sn were measured above the grate in a waste boiler to investigate if a selected fraction...

  20. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    Axell, M.; Gustavsson, Lennart; Persson, Henrik; Leckner, B.

    1998-01-01

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NO x and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  1. Southeast Asia - air pollution control and coal-fired power generation

    Energy Technology Data Exchange (ETDEWEB)

    Soud, H.N.

    1997-12-01

    Coal-fired power generation in Southeast Asia continues to grow in order to satisfy the increasing demand for electricity throughout the region. Emissions standards have been adopted in some Southeast Asian countries. Particulate matter, SO{sub 2} and NO{sub x} emissions are the main air pollutants for which standards have been introduced. Coal cleaning, and upgrading are not used much currently. Blending is used in Thailand and is being investigated in Indonesia. Pulverised coal combustion continues to dominate the coal-fired generating capacity. FBC is used at smaller scale and in a few cases. PFBC and IGCC are considered only as options for the future. Control priority is given to particulate matter and ESPs are installed on most (existing and new) coal-fired plants. Although FGD has been installed at Mae Moh in Thailand and is planned for Paiton in Indonesia and Sual in the Philippines, the technology is still considered expensive and its application is likely to remain limited. Boiler optimisation is the main NO{sub x} abatement method currently used. It is expected that low NO{sub x} burners will be used in the future especially in new plant. 166 refs., 1 fig., 40 tabs.

  2. FUNDAMENTAL SCIENCE AND ENGINEERING OF MERCURY CONTROL IN COAL-FIRED POWER PLANTS

    Science.gov (United States)

    The paper discusses the existing knowledge base applicable to mercury (Hg) control in coal-fired boilers and outlines the gaps in knowledge that can be filled by experimentation and data gathering. Mercury can be controlled by existing air pollution control devices or by retrofit...

  3. Pulverized coal vs. circulating fluidized bed: An economic comparison

    International Nuclear Information System (INIS)

    Johns, R.F.

    1991-01-01

    As the power industry looks to the 1990s for expanded steam generation capacity, boiler owners will continue on their long-standing assignment to evaluate and select the best, lowest cost alternative to meet their energy needs. For coal-fired plants, this evaluation process includes pulverized coal-fired boilers (PC) and circulating fluidized bed boilers (CFB). The cost difference between these products is site specific and depends on several variables, including: Boiler size, pressure, and temperature; Operating variables, such as the cost for fuel, auxiliary power, SO 2 reagent, and ash disposal; Capital cost; and Financial variables, such as evaluation period and interest rate. This paper provides a technical and economic comparison between a pulverized coal-fired boiler and circulating fluidized bed boiler

  4. Soot, unburned carbon and ultrafine particle emissions from air- and oxy-coal flames

    International Nuclear Information System (INIS)

    Morris, W.J.; Yu, Dunxi; Wendt, J.O.L.

    2010-01-01

    Oxy-coal combustion is one possible solution for the mitigation of greenhouse gases. In this process coal is burned in oxygen, rather than air, and the temperatures in the boiler are mitigated by recycling flue gases, so that the inlet mixture may contain either 27 % O 2 to match adiabatic flame temperatures, or 32 % O 2 to match gaseous radiation heat fluxes in the combustion chamber. However, a major issue for heat transfer from coal combustion is the radiative heat transmission from soot. For this research, air and oxy coal firing were compared regarding the emission of soot. A 100 kW down-fired laboratory combustor was used to determine effects of switching from air to oxy-firing on soot, unburned carbon and ultrafine particle emissions from practical pulverized coal flames. Of interest here were potential chemical effects of substitution of the N 2 in air by CO 2 in practical pulverized coal flames. The oxy-coal configuration investigated used once-through CO 2 , simulating cleaned flue gas recycle with all contaminants and water removed. Three coals were each burned in: a) air, b) 27 % O 2 / 73 % CO 2 , c) 32 % O 2 / 68 % CO 2 . Tests were conducted at (nominally) 3 %, 2 %, 1 % and 0 % O 2 in the exhaust (dry basis). For each condition, particulate samples were iso kinetically withdrawn far from the radiant zone, and analyzed using a photoacoustic analyzer (PA) for black carbon, a scanning mobility particle sizer (SMPS) for ultrafine particles, and a total sample loss on ignition (LOI) method for unburned carbon in ash. Data suggest that at low stoichiometric ratios, ultrafine particles consist primarily of black carbon, which, for the bituminous coal, is produced in lesser amounts under oxy-fired conditions than under the air-fired condition, even when adiabatic flame temperatures are matched. However, significant changes in mineral matter vaporization were not observed unless the flames were hotter. These and other results are interpreted in the light of

  5. Oxidation of mercury across selective catalytic reduction catalysts in coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Constance L. Senior [Reaction Engineering International, Salt Lake City, UT (United States)

    2006-01-15

    A kinetic model for predicting the amount of mercury (Hg) oxidation across selective catalytic reduction (SCR) systems in coal-fired power plants was developed and tested. The model incorporated the effects of diffusion within the porous SCR catalyst and the competition between ammonia and Hg for active sites on the catalyst. Laboratory data on Hg oxidation in simulated flue gas and slipstream data on Hg oxidation in flue gas from power plants were modeled. The model provided good fits to the data for eight different catalysts, both plate and monolith, across a temperature range of 280-420{sup o}C, with space velocities varying from 1900 to 5000 hr{sup -1}. Space velocity, temperature, hydrochloric acid content of the flue gas, ratio of ammonia to nitric oxide, and catalyst design all affected Hg oxidation across the SCR catalyst. The model can be used to predict the impact of coal properties, catalyst design, and operating conditions on Hg oxidation across SCRs. 20 refs., 9 figs., 2 tabs.

  6. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    Science.gov (United States)

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology costs and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO...

  7. Electricity of Vietnam and problem of flue gases

    International Nuclear Information System (INIS)

    Tran Khac An

    2005-01-01

    After reporting the present status and development of electricity in Vietnam, the author points out the most pollutant source is coal-fired power plants followed by listing pollutant substances by coal, oil and gas fired plants and Vietnamese standards of industrial emission and ambient air quality. To conclude, it is time to prepare staff and technology for the utilization of electron accelerators to flue gas treatment. (S. Ohno)

  8. Fuel saving, carbon dioxide emission avoidance, and syngas production by tri-reforming of flue gases from coal- and gas-fired power stations, and by the carbothermic reduction of iron oxide

    International Nuclear Information System (INIS)

    Halmann, M.; Steinfeld, A.

    2006-01-01

    Flue gases from coal, gas, or oil-fired power stations, as well as from several heavy industries, such as the production of iron, lime and cement, are major anthropogenic sources of global CO 2 emissions. The newly proposed process for syngas production based on the tri-reforming of such flue gases with natural gas could be an important route for CO 2 emission avoidance. In addition, by combining the carbothermic reduction of iron oxide with the partial oxidation of the carbon source, an overall thermoneutral process can be designed for the co-production of iron and syngas rich in CO. Water-gas shift (WGS) of CO to H 2 enables the production of useful syngas. The reaction process heat, or the conditions for thermoneutrality, are derived by thermochemical equilibrium calculations. The thermodynamic constraints are determined for the production of syngas suitable for methanol, hydrogen, or ammonia synthesis. The environmental and economic consequences are assessed for large-scale commercial production of these chemical commodities. Preliminary evaluations with natural gas, coke, or coal as carbon source indicate that such combined processes should be economically competitive, as well as promising significant fuel saving and CO 2 emission avoidance. The production of ammonia in the above processes seems particularly attractive, as it consumes the nitrogen in the flue gases

  9. Influence of staged-air on airflow, combustion characteristics and NO(x) emissions of a down-fired pulverized-coal 300 MW(e) utility boiler with direct flow split burners.

    Science.gov (United States)

    Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang

    2010-02-01

    Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.

  10. Distribution of trace species in power plant streams: A European perspective

    International Nuclear Information System (INIS)

    Meij, R.

    1994-01-01

    In the Netherlands only pulverized coal-fired dry bottom boilers are installed. The flue gases are cleaned by high-efficiency cold-side electrostatic precipitators (ESPs) and in all large coal-fired power plants by flue-gas desulfurization (FGD) installations of the lime(stone)/gypsum process. KEMA has performed a large research program on the fate of (trace) elements at coal-fired power plants. A great deal of attention has been paid to the concentrations and distribution of trace elements in coal, in ash and in the vapor phase in the flue gases. Sixteen balance studies of coal-fired power plants, where coal imported from various countries is fired, have been performed. With the information provided by these studies the enrichment factors for the trace elements in ash and the vaporization percentage of the minor and trace elements in the flue gases have been calculated. Using these enrichment factors and vaporization percentages combined with data on the concentration in the coal, the concentrations in the ash and in the vapor phase in the flue gases can be predicted. The emission into the air of trace elements occurs in the solid state (fly ash) and in the gaseous state. The emissions in the solid state are low due to the high degree of removal in the ESPs. The emissions in the gaseous phase are, relatively speaking, more important. In an FGD both emissions are further diminished. In the next section the behavior of elements in the boiler and ESP will be discussed. The influence of the electrostatic precipitators will be reviewed the section thereafter, followed by the fate of gaseous minor and trace elements. And finally the behavior of elements in the FGD will be treated in the last section

  11. ENGINEERING FEASIBILITY AND ECONOMICS OF CO2 SEQUESTRATION/USE ON AN EXISTING COAL-FIRED POWER PLANT: A LITERATURE REVIEW

    Energy Technology Data Exchange (ETDEWEB)

    Carl R. Bozzuto; Nsakala ya Nsakala

    2000-01-31

    The overall objective of this study is to evaluate the technical feasibility and the economics of alternate CO{sub 2} capture and sequestration/use technologies for retrofitting an existing pulverized coal-fired power plant. To accomplish this objective three alternative CO{sub 2} capture and sequestration systems will be evaluated to identify their impact on an existing boiler, associated boiler auxiliary components, overall plant operation and performance and power plant cost, including the cost of electricity. The three retrofit technologies that will be evaluated are as follows: (1) Coal combustion in air, followed by CO{sub 2} separation from flue gas with Kerr-McGee/ABB Lummus Global's commercial MEA-based absorption/stripping process. (2) Coal combustion in an O{sub 2}/CO{sub 2} environment with CO{sub 2} recycle. (3) Coal combustion in air with oxygen removal and CO{sub 2} captured by tertiary amines In support of this objective and execution of the evaluation of the three retrofit technologies a literature survey was conducted. It is presented in an ''annotated'' form, consistent with the following five sections: (1) Coal Combustion in O{sub 2}/CO{sub 2} Media; (2) Oxygen Separation Technologies; (3) Post Combustion CO{sub 2} Separation Technologies; (4) Potential Utilization of CO{sub 2}; and (5) CO{sub 2} Sequestration. The objective of the literature search was to determine if the three retrofit technologies proposed for this project continue to be sound choices. Additionally, a review of the literature would afford the opportunity to determine if other researchers have made significant progress in developing similar process technologies and, in that context, to revisit the current state-of-the-art. Results from this literature survey are summarized in the report.

  12. Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-05-01

    Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

  13. Production of activated char from Illinois coal for flue gas cleanup

    Science.gov (United States)

    Lizzio, A.A.; DeBarr, J.A.; Kruse, C.W.

    1997-01-01

    Activated chars were produced from Illinois coal and tested in several flue gas cleanup applications. High-activity chars that showed excellent potential for both SO2 and NOx removal were prepared from an Illinois No. 2 bituminous coal. The SO2 (120 ??C) and NOx (25 ??C) removal performance of one char compared favorably with that of a commercial activated carbon (Calgon Centaur). The NOx removal performance of the same char at 120 ??C exceeded that of the Centaur carbon by more than 1 order of magnitude. Novel char preparation methods were developed including oxidation/thermal desorption and hydrogen treatments, which increased and preserved, respectively, the active sites for SO2 and NOx adsorption. The results of combined SO2/NOx removal tests, however, suggest that SO2 and NOx compete for similar adsorption sites and SO2 seems to be more strongly adsorbed than NO. A low-activity, low-cost char was also developed for cleanup of incinerator flue gas. A three-step method involving coal preoxidation, pyrolysis, and CO2 activation was used to produce the char from Illinois coal. Five hundred pounds of the char was tested on a slipstream of flue gas from a commercial incinerator in Germany. The char was effective in removing >97% of the dioxins and furans present in the flue gas; mercury levels were below detectable limits.

  14. Furnace draft dynamics analysis after a flue gas desulphurization system incorporation

    Energy Technology Data Exchange (ETDEWEB)

    Zazo, J.F.L. [Tecnatom, S.A. (Spain)

    2007-07-01

    Due to environmental regulations some utilities are modifying coal-fired power groups by installing a flue gas desulfurisation system (FGDS) in order to remove SO{sub 2} from a gas stream. These studies have been ordered by 'Endesa Generacion' for the following power plant groups: C.T. Teruel Grs. 1-3, C.T. Litoral Gr. 2, C.T. Compostilla Gr. 3, C.T. Alucdia Grs. 1-2, C.T. Compostilla Grs. 4-5 (on-going); and C.T. Los Barrios (on-going). The pictures that appear in this abstract correspond to Compostilla Gr.4 and Los Barrios projects. In both cases FGDS installation implies a new booster fan and heat exchanger keeping former Induced Draft Fans (IDFs). The main goal for these projects is to analyze the new flue-gas dynamic, in order to: detect risk situations to equipment, particularly to boiler integrity, test control system strategies and interlocks, select parameters to valves and control system to minimize pressure transients, and test operation strategies. 14 figs.

  15. New fuel air control strategy for reducing NOx emissions from corner-fired utility boilers at medium-low loads

    DEFF Research Database (Denmark)

    Zhao, Sinan; Fang, Qingyan; Yin, Chungen

    2017-01-01

    Due to the rapidly growing renewable power, the fossil fuel power plants have to be increasingly operated under large and rapid load change conditions, which can induce various challenges. This work aims to reduce NOx emissions of large-scale corner-fired boilers operated at medium–low loads....... The combustion characteristics and NOx emissions from a 1000 MWe corner-fired tower boiler under different loads are investigated experimentally and numerically. A new control strategy for the annular fuel air is proposed and implemented in the boiler, in which the secondary air admitted to the furnace through...... the air annulus around each coal nozzle tip is controlled by the boiler load, instead of being controlled by the output of the connected mill as commonly used in this kind of power plant. Both the experimental and simulation results show that the new control strategy reduces NOx emissions at the entrance...

  16. Advanced, Low/Zero Emission Boiler Design and Operation

    Energy Technology Data Exchange (ETDEWEB)

    Babcock/Wilcox; Illinois State Geological; Worley Parsons; Parsons Infrastructure/Technology Group

    2007-06-30

    In partnership with the U.S. Department of Energy's National Energy Technology Laboratory, B&W and Air Liquide are developing and optimizing the oxy-combustion process for retrofitting existing boilers as well as new plants. The main objectives of the project is to: (1) demonstrate the feasibility of the oxy-combustion technology with flue gas recycle in a 5-million Btu/hr coal-fired pilot boiler, (2) measure its performances in terms of emissions and boiler efficiency while selecting the right oxygen injection and flue gas recycle strategies, and (3) perform technical and economic feasibility studies for application of the technology in demonstration and commercial scale boilers. This document summarizes the work performed during the period of performance of the project (Oct 2002 to June 2007). Detailed technical results are reported in corresponding topical reports that are attached as an appendix to this report. Task 1 (Site Preparation) has been completed in 2003. The experimental pilot-scale O{sub 2}/CO{sub 2} combustion tests of Task 2 (experimental test performance) has been completed in Q2 2004. Process simulation and cost assessment of Task 3 (Techno-Economic Study) has been completed in Q1 2005. The topical report on Task 3 has been finalized and submitted to DOE in Q3 2005. The calculations of Task 4 (Retrofit Recommendation and Preliminary Design of a New Generation Boiler) has been completed in 2004. In Task 6 (engineering study on retrofit applications), the engineering study on 25MW{sub e} unit has been completed in Q2, 2008 along with the corresponding cost assessment. In Task 7 (evaluation of new oxy-fuel power plants concepts), based on the design basis document prepared in 2005, the design and cost estimate of the Air Separation Units, the boiler islands and the CO{sub 2} compression and trains have been completed, for both super and ultra-supercritical case study. Final report of Task-7 is published by DOE in Oct 2007.

  17. A study of toxic emissions from a coal-fired power plant utilizing the SNOX innovative clean coal technology demonstration. Volume 1, Sampling/results/special topics: Final report

    Energy Technology Data Exchange (ETDEWEB)

    1994-07-01

    This study was one of a group of assessments of toxic emissions from coal-fired power plants, conducted for DOE during 1993. The motivation for those assessments was the mandate in the 1990 Clean Air Act Amendments that a study be made of emissions of hazardous air pollutants (HAPs) from electric utilities. The report is organized in two volumes. Volume 1: Sampling describes the sampling effort conducted as the basis for this study; Results presents the concentration data on HAPs in the several power plant streams, and reports the results of evaluations and calculations conducted with those data; and Special Topics report on issues such as comparison of sampling methods and vapor/solid distributions of HAPs. Volume 2: Appendices include quality assurance/quality control results, uncertainty analysis for emission factors, and data sheets. This study involved measurements of a variety of substances in solid, liquid, and gaseous samples from input, output, and process streams at the Innovative Clean Coal Technology Demonstration (ICCT) of the Wet Sulfuric Acid-Selective Catalytic Reduction (SNOX) process. The SNOX demonstration is being conducted at Ohio Edison`s Niles Boiler No. 2 which uses cyclone burners to burn bituminous coal. A 35 megawatt slipstream of flue gas from the boiler is used to demonstrate SNOX. The substances measured at the SNOX process were the following: 1. Five major and 16 trace elements, including mercury, chromium, cadmium, lead, selenium, arsenic, beryllium, and nickel; 2. Acids and corresponding anions (HCl, HF, chloride, fluoride, phosphate, sulfate); 3. Ammonia and cyanide; 4. Elemental carbon; 5. Radionuclides; 6. Volatile organic compounds (VOC); 7. Semi-volatile compounds (SVOC) including polynuclear aromatic hydrocarbons (PAH); and 8. Aldehydes.

  18. 46 CFR 62.35-20 - Oil-fired main boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Oil-fired main boilers. 62.35-20 Section 62.35-20... AUTOMATION Requirements for Specific Types of Automated Vital Systems § 62.35-20 Oil-fired main boilers. (a) General. (1) All main boilers, regardless of intended mode of operation, must be provided with the...

  19. Cleaning up coal-fired plants : multi-pollutant technology

    Energy Technology Data Exchange (ETDEWEB)

    Granson, E.

    2009-06-15

    Coal is the source of 41 per cent of the world's electricity. Emission reduction technologies are needed to address the rapid growth of coal-fired plants in developing countries. This article discussed a multi-pollutant technology currently being developed by Natural Resources Canada's CANMET Energy Technology Centre. The ECO technology was designed to focus on several types of emissions, including sulfur oxides (SOx), nitrogen oxides (NOx), mercury and particulates, as well as acid gases and other metals from the exhaust gas of coal-fired plants. The ECO process converts and absorbs incoming pollutants in a wet electrostatic precipitator while at the same time producing a valuable fertilizer. The ECO system is installed as part of the plant's existing particulate control device and treats flue gas in 3 process steps: (1) a dielectric barrier discharge reactor oxidizes gaseous pollutants to higher oxides; (2) an ammonia scrubber then removes sulfur dioxide (SO{sub 2}) not converted by the reactor while also removing the NOx; and (3) the wet electrostatic precipitator captures acid aerosols produced by the discharge reactor. A diagram of the ECO process flow was included. It was concluded that the systems will be installed in clean coal plants by 2015. 2 figs.

  20. Natural desulfurization in coal-fired units using Greek lignite.

    Science.gov (United States)

    Konidaris, Dimitrios N

    2010-10-01

    This paper analyzes the natural desulfurization process taking place in coal-fired units using Greek lignite. The dry scrubbing capability of Greek lignite appears to be extremely high under special conditions, which can make it possible for the units to operate within the legislative limits of sulfur dioxide (SO2) emissions. According to this study on several lignite-fired power stations in northern Greece, it was found that sulfur oxide emissions depend on coal rank, sulfur content, and calorific value. On the other hand, SO2 emission is inversely proportional to the parameter gammaCO2(max), which is equal to the maximum carbon dioxide (CO2) content by volume of dry flue gas under stoichiometric combustion. The desulfurization efficiency is positively correlated to the molar ratio of decomposed calcium carbonate to sulfur and negatively correlated to the free calcium oxide content of fly ash.

  1. Study on denitration technology of coal char reduction method

    Directory of Open Access Journals (Sweden)

    Wenjie FU

    2016-06-01

    Full Text Available In order to more effectively control NO emissions in coal-fired flue gas, the denitration reaction is carried out with simulated industrial boiler flue gas in a fixed bed reactor. The influence of char types, reaction conditions, the composition of flue gas and other factors on the conversion rate of NO are discussed. The result shows that the industrial semi-coke is the most suitable experimental coal in the three coals studied, and the industrial semi-coke particle size of 0.6 ~ 10 mm is relatively suitable; The conversion rate of NO increases gradually with the increase of temperature, and when the reaction temperature is 700 ℃ and the space velocity is 10 000 h-1, the conversion rate of NO can reach 99%; the conversion rate of NO decreases gradually as airspeed increases, but the airspeed change has no effect on the conversion rate of NO at 700 ℃; under anaerobic conditions,the change of NO concentration has no effect on the conversion rate of NO; at the same temperature, NO conversion rate is higher at the presence of oxygen compared with that at anaerobic situation, and the conversion rate of NO is the highest when O2 concentration is 4%; under aerobic conditions, the concentration change of SO2 and CO2 has no effect on the conversion rate of NO.

  2. EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    J.A. Withum; S.C. Tseng; J.E. Locke

    2005-11-01

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dryer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the seventh in a series of topical reports, describes the results and analysis of mercury sampling performed on a 1,300 MW unit burning a bituminous coal containing three percent sulfur. The unit was equipped with an ESP and a limestone-based wet FGD to control particulate and SO2 emissions, respectively. At the time of sampling an SCR was not installed on this unit. Four sampling tests were performed in September 2003. Flue gas mercury speciation and concentrations were determined at the ESP outlet (FGD inlet), and at the stack (FGD outlet) using the Ontario Hydro method. Process stream samples for a mercury balance were collected to coincide with the flue gas measurements. The results show that the FGD inlet flue gas oxidized:elemental mercury ratio was roughly 2:1, with 66% oxidized mercury and 34% elemental mercury. Mercury removal, on a coal

  3. Evaluation of Mercury Emissions from Coal-Fired Facilities with SCR and FGD Systems

    Energy Technology Data Exchange (ETDEWEB)

    J. A. Withum; S. C. Tseng; J. E. Locke

    2006-01-31

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The principal purpose of this work is to develop a better understanding of the potential mercury removal ''co-benefits'' achieved by NO{sub x}, and SO{sub 2} control technologies. It is expected that these data will provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. Ultimately, this insight could help to design and operate SCR and FGD systems to maximize mercury removal. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of SCR catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the ninth in a series of topical reports, describes the results and analysis of mercury sampling performed on Unit 1 at Plant 7, a 566 MW unit burning a bituminous coal containing 3.6% sulfur. The unit is equipped with a SCR, ESP, and wet FGD to control NO{sub x}, particulate, and SO

  4. Gain-Scheduled Control of a Fossil-Fired Power Plant Boiler

    DEFF Research Database (Denmark)

    Hangstrup, M.; Stoustrup, Jakob; Andersen, Palle

    1999-01-01

    -scheduling which interpolates between unstable controllers is not allowed using traditional schemes. The results show that a considerable optimization of the conventional controlled system is obtainable. Also the gain-scheduled optimizing controller is seen to have a superior performance compared to the fixed LTI......In this paper the objective is to optimize the control of a coal fired 250 MW power plant boiler. The conventional control system is supplemented with a multivariable optimizing controller operating in parallel with the conventional control system. Due to the strong dependence of the gains...... and dynamics upon the load, it is beneficial to consider a gain-scheduling control approach. Optimization using complex mu synthesis results in unstable LTI controllers in some operating points of the boiler. A recent gain-scheduling approach allowing for unstable fixed LTI controllers is applied. Gain...

  5. Advanced In-Furnace NOx Control for Wall and Cyclone-Fired Boilers

    International Nuclear Information System (INIS)

    Sarv, Hamid

    2009-01-01

    A NO x minimization strategy for coal-burning wall-fired and cyclone boilers was developed that included deep air staging, innovative oxygen use, reburning, and advanced combustion control enhancements. Computational fluid dynamics modeling was applied to refine and select the best arrangements. Pilot-scale tests were conducted by firing an eastern high-volatile bituminous Pittsburgh No.8 coal at 5 million Btu/hr in a facility that was set up with two-level overfire air (OFA) ports. In the wall-fired mode, pulverized coal was burned in a geometrically scaled down version of the B and W DRB-4Z(reg sign) low-NO x burner. At a fixed overall excess air level of 17%, NO x emissions with single-level OFA ports were around 0.32 lb/million Btu at 0.80 burner stoichiometry. Two-level OFA operation lowered the NO x levels to 0.25 lb/million Btu. Oxygen enrichment in the staged burner reduced the NO x values to 0.21 lb/million Btu. Oxygen enrichment plus reburning and 2-level OFA operation further curbed the NO x emissions to 0.19 lb/million Btu or by 41% from conventional air-staged operation with single-level OFA ports. In the cyclone firing arrangement, oxygen enrichment of the cyclone combustor enabled high-temperature and deeply staged operation while maintaining good slag tapping. Firing the Pittsburgh No.8 coal in the optimum arrangement generated 112 ppmv NO x (0.15 lb/million Btu) and 59 ppmv CO. The optimum emissions results represent 88% NO x reduction from the uncontrolled operation. Levelized costs for additional NO x removal by various in-furnace control methods in reference wall-fired or cyclone-fired units already equipped with single-level OFA ports were estimated and compared with figures for SCR systems achieving 0.1 lb NO x /10 6 Btu. Two-level OFA ports could offer the most economical approach for moderate NO x control, especially for smaller units. O 2 enrichment in combination with 2-level OFA was not cost effective for wall-firing. For cyclone units

  6. Understanding selected trace elements behavior in a coal-fired power plant in Malaysia for assessment of abatement technologies.

    Science.gov (United States)

    Mokhtar, Mutahharah M; Taib, Rozainee M; Hassim, Mimi H

    2014-08-01

    The Proposed New Environmental Quality (Clean Air) Regulation 201X (Draft), which replaces the Malaysia Environmental Quality (Clean Air) 1978, specifies limits to additional pollutants from power generation using fossil fuel. The new pollutants include Hg, HCl, and HF with limits of 0.03, 100, and 15 mg/N-m3 at 6% O2, respectively. These pollutants are normally present in very small concentrations (known as trace elements [TEs]), and hence are often neglected in environmental air quality monitoring in Malaysia. Following the enactment of the new regulation, it is now imperative to understand the TEs behavior and to assess the capability of the existing abatement technologies to comply with the new emission limits. This paper presents the comparison of TEs behavior of the most volatile (Hg, Cl, F) and less volatile (As, Be, Cd, Cr, Ni, Se, Pb) elements in subbituminous and bituminous coal and coal combustion products (CCP) (i.e., fly ash and bottom ash) from separate firing of subbituminous and bituminous coal in a coal-fired power plant in Malaysia. The effect of air pollution control devices configuration in removal of TEs was also investigated to evaluate the effectiveness of abatement technologies used in the plant. This study showed that subbituminous and bituminous coals and their CCPs have different TEs behavior. It is speculated that ash content could be a factor for such diverse behavior In addition, the type of coal and the concentrations of TEs in feed coal were to some extent influenced by the emission of TEs in flue gas. The electrostatic precipitator (ESP) and seawater flue gas desulfurization (FGD) used in the studied coal-fired power plant were found effective in removing TEs in particulate and vapor form, respectively, as well as complying with the new specified emission limits. Implications: Coals used by power plants in Peninsular Malaysia come from the same supplier (Tenaga Nasional Berhad Fuel Services), which is a subsidiary of the Malaysia

  7. Desulphurization in peat-fired circulating and bubbling fluidized bed boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kouvo, P. [Imatran Voima Oy, Vantaa (Finland); Salmenoja, K. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-12-31

    The new emission limit values for large combustion plants are under consideration both at the EU level and in Finland. Peat and wood are the only indigenous fuels of Finland. In 1995 appr. 8 % of electricity was produced with peat. The lower heating value of peat is around 10 MJ/kg. The moisture content varies between 35-55 % and sulphur content in dry solids between 0.15-0.35 %. The total peat power capacity of Finland in 1995 was 1400 MW. Because there was not enough information available about the desulphurization of the flue gases from peat-fired fluidized bed boilers, a group of Finnish companies and Ministry of Trade and Industry decided to carry out the full-scale desulphurisation study. In the project the desulphurization with limestone injection into the furnace of two types of peat-fired boilers were studied. The goal of the project was to investigate: what the technically and economically feasible emission level is by limestone injection in the fluidized bed combustion; how the limestone injection affects the other flue gas emissions and the fouling of the boiler and, what the economy of desulphurisation is. The tests were carried out at Kokkola and Kemi power plants in Finland. At Kokkola (108 MW{sub f}) circulating fluidized bed boiler, the emission limit of 200 mg/m{sup 3}n was leached at a Ca/S-molar ratio of appr. 10, with limestone containing 92 % of calcium carbonate, CaCO{sub 3}. At Kemi (267 MW{sub f}) bubbling fluidized bed boiler, the emission limit of 280 mg/m{sup 3}n with limestone containing appr. 95 % of CaCO{sub 3} was reached at a Ca/S-molar ratio of appr. 7.0. Emissions of NO{sub x}, N{sub 2}O, NH{sub 3} and dust after the ESP were not elevated due to the limestone feed. At the Kokkola power plant the NO{sub x} emissions varied from 300 to 400 mg/m{sup 3}n, and, at the Kemi power station the NO{sub x} emissions were around 200 mg/m{sup 3}n. The fouling of the Kemi boiler was found to be significant in the scheduled outage after the test

  8. Small, modular, low-cost coal-fired power plants for the international market

    Energy Technology Data Exchange (ETDEWEB)

    Zauderer, B.; Frain, B.; Borck, B. [Coal Tech Corp., Merion Station, PA (United States); Baldwin, A.L. [Dept. of Energy, Pittsburgh, PA (United States). Pittsburgh Energy Technology Center

    1997-12-31

    This paper presents recent operating results of Coal Tech`s second generation, air cooled, slagging coal combustor, and its application to power plants in the 1 to 20 MW range. This 20 MMBtu/hour combustor was installed in a new demonstration plant in Philadelphia, PA in 1995. It contains the combustion components of a 1 MWe coal fired power plant, a 17,500 lb/hour steam boiler, coal storage and feed components, and stack gas cleanup components. The plant`s design incorporates improvements resulting from 2,000 hours of testing between 1987 and 1993 on a first generation, commercial scale, air cooled combustor of equal thermal rating. Since operations began in early 1996, a total of 51 days of testing have been successfully completed. Major results include durability of the combustor`s refractory wall, excellent combustion with high ash concentration in the fuel, removal of 95% to 100% of the slag in the combustor, very little ash deposition in the boiler, major reduction of in-plant parasitic power, and simplified power system control through the use of modular designs of sub-systems and computer control. Rapid fuel switching between oil, gas, and coal and turndown of up to a factor of three was accomplished. All these features have been incorporated in advanced coal fired plant designs in the 1 to 20 MWe range. Incremental capital costs are only $100 to $200/kW higher than comparable rated gas or oil fired steam generating systems. Most of its components and subsystems can be factory assembled for very rapid field installation. The low capital, low operating costs, fuel flexibility, and compatibility with very high ash fuels, make this power system very attractive in regions of the world having domestic supplies of these fuels.

  9. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    Energy Technology Data Exchange (ETDEWEB)

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  10. Efficiency of using direct-flow burners and nozzles in implementation of dry-bottom ash removal at the TPP-210A boiler furnace

    Science.gov (United States)

    Arkhipov, A. M.; Kanunnikov, A. A.; Kirichkov, V. S.; Prokhorov, V. B.; Fomenko, M. V.; Chernov, S. L.

    2017-02-01

    In reconstruction of operating pulverized coal-fired boilers, one of the main factors is the choice of a method for slag removal: dry bottom ash removal (DBAR) or slag-tap removal (STR). In this case, ecological and economic aspects should be taken into account, and also the early ignition of pulverized coal fuel, the reliability of operation of the furnace walls in the mode without slagging, and the stability of slag removal should be provided. In this work, issues of changeover of the pulverized coal-fired boilers of the TPP-210A type from the STR mode to the DBAR mode are considered. As of today, the main problems during the operation of these boilers are the high emissions of nitrogen oxides together with flue gases into the atmosphere and the appropriated payoffs, a small range of loads available, the necessity of stabilization of the pulverizedcoal flame sustainability by using the highly reactive fuel, large mechanical fuel underburning, etc. Results of studying aerodynamics of a furnace with DBAR obtained in the process of physical simulation are given; technical solutions and preliminary design (configuration of burners and nozzles in the boiler furnace, conceptual design of the pulverized coal burner, configuration of TPP-210A boiler with the low heat liberation of furnace cross-section and volumetric heat release) are set forth, which are associated with the optimization of aerodynamics of furnace volume, when the direct-flow burners and nozzles are used, and with organization of the efficient staged combustion of solid fuel. Two versions of possible modernization of a boiler unit are considered. Under conditions of the planned increase in the steam production capacity, the most promising measures are as follows: the DBAR implementation with reducing heat releases of the cross-section and volume of the furnace approximately by half, the installation of the direct-flow burners and nozzles with injection of recirculation gases into the active combustion

  11. The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

    2013-07-01

    Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

  12. A novel solar energy integrated low-rank coal fired power generation using coal pre-drying and an absorption heat pump

    International Nuclear Information System (INIS)

    Xu, Cheng; Bai, Pu; Xin, Tuantuan; Hu, Yue; Xu, Gang; Yang, Yongping

    2017-01-01

    Highlights: •An improved solar energy integrated LRC fired power generation is proposed. •High efficient and economic feasible solar energy conversion is achieved. •Cold-end losses of the boiler and condenser are reduced. •The energy and exergy efficiencies of the overall system are improved. -- Abstract: A novel solar energy integrated low-rank coal (LRC) fired power generation using coal pre-drying and an absorption heat pump (AHP) was proposed. The proposed integrated system efficiently utilizes the solar energy collected from the parabolic trough to drive the AHP to absorb the low-grade waste heat of the steam cycle, achieving larger amount of heat with suitable temperature for coal’s moisture removal prior to the furnace. Through employing the proposed system, the solar energy could be partially converted into the high-grade coal’s heating value and the cold-end losses of the boiler and the steam cycle could be reduced simultaneously, leading to a high-efficient solar energy conversion together with a preferable overall thermal efficiency of the power generation. The results of the detailed thermodynamic and economic analyses showed that, using the proposed integrated concept in a typical 600 MW LRC-fired power plant could reduce the raw coal consumption by 4.6 kg/s with overall energy and exergy efficiencies improvement of 1.2 and 1.8 percentage points, respectively, as 73.0 MW th solar thermal energy was introduced. The cost of the solar generated electric power could be as low as $0.044/kW h. This work provides an improved concept to further advance the solar energy conversion and utilisation in solar-hybrid coal-fired power generation.

  13. Techno-economic analysis of a coal-fired CHP based combined heating system with gas-fired boilers for peak load compensation

    International Nuclear Information System (INIS)

    Wang Haichao; Jiao Wenling; Lahdelma, Risto; Zou Pinghua

    2011-01-01

    Combined heat and power (CHP) plants dominate the heating market in China. With the ongoing energy structure reformation and increasing environmental concerns, we propose gas-fired boilers to be deployed in underperforming heating substations of heating networks for peak load compensation, in order to improve both energy efficiency and environmental sustainability. However, due to the relatively high price of gas, techno-economic analysis is required for evaluating different combined heating scenarios, characterized by basic heat load ratio (β). Therefore, we employ the dynamic economics and annual cost method to develop a techno-economic model for computing the net heating cost of the system, considering the current state of the art of cogeneration systems in China. The net heating cost is defined as the investment costs and operations costs of the system subtracted by revenues from power generation. We demonstrate the model in a real-life combined heating system of Daqing, China. The results show that the minimum net heating cost can be realized at β=0.75 with a cost reduction of 16.8% compared to coal heating alone. Since fuel cost is the dominating factor, sensitivity analyses on coal and gas prices are discussed subsequently. - Highlights: ► Combined heating systems comply with the energy structure reformation in China. ► We consider the current state of the art of cogeneration systems in China. ► Combined heating systems can be economically more feasible and sustainable. ► The net heating cost of a combined heating system is more sensitive to coal price. ► The optimal basic heat load ratio is more easily influenced by gas price.

  14. Reducing water freshwater consumption at coal-fired power plants : approaches used outside the United States.

    Energy Technology Data Exchange (ETDEWEB)

    Elcock, D. (Environmental Science Division)

    2011-05-09

    Coal-fired power plants consume huge quantities of water, and in some water-stressed areas, power plants compete with other users for limited supplies. Extensive use of coal to generate electricity is projected to continue for many years. Faced with increasing power demands and questionable future supplies, industries and governments are seeking ways to reduce freshwater consumption at coal-fired power plants. As the United States investigates various freshwater savings approaches (e.g., the use of alternative water sources), other countries are also researching and implementing approaches to address similar - and in many cases, more challenging - water supply and demand issues. Information about these non-U.S. approaches can be used to help direct near- and mid-term water-consumption research and development (R&D) activities in the United States. This report summarizes the research, development, and deployment (RD&D) status of several approaches used for reducing freshwater consumption by coal-fired power plants in other countries, many of which could be applied, or applied more aggressively, at coal-fired power plants in the United States. Information contained in this report is derived from literature and Internet searches, in some cases supplemented by communication with the researchers, authors, or equipment providers. Because there are few technical, peer-reviewed articles on this topic, much of the information in this report comes from the trade press and other non-peer-reviewed references. Reducing freshwater consumption at coal-fired power plants can occur directly or indirectly. Direct approaches are aimed specifically at reducing water consumption, and they include dry cooling, dry bottom ash handling, low-water-consuming emissions-control technologies, water metering and monitoring, reclaiming water from in-plant operations (e.g., recovery of cooling tower water for boiler makeup water, reclaiming water from flue gas desulfurization [FGD] systems), and

  15. Least Square Fast Learning Network for modeling the combustion efficiency of a 300WM coal-fired boiler.

    Science.gov (United States)

    Li, Guoqiang; Niu, Peifeng; Wang, Huaibao; Liu, Yongchao

    2014-03-01

    This paper presents a novel artificial neural network with a very fast learning speed, all of whose weights and biases are determined by the twice Least Square method, so it is called Least Square Fast Learning Network (LSFLN). In addition, there is another difference from conventional neural networks, which is that the output neurons of LSFLN not only receive the information from the hidden layer neurons, but also receive the external information itself directly from the input neurons. In order to test the validity of LSFLN, it is applied to 6 classical regression applications, and also employed to build the functional relation between the combustion efficiency and operating parameters of a 300WM coal-fired boiler. Experimental results show that, compared with other methods, LSFLN with very less hidden neurons could achieve much better regression precision and generalization ability at a much faster learning speed. Copyright © 2013 Elsevier Ltd. All rights reserved.

  16. Self-cementitious properties of fly ashes from CFBC boilers co-firing coal and high-sulphur petroleum coke

    International Nuclear Information System (INIS)

    Sheng Guanghong; Li Qin; Zhai Jianping; Li Feihu

    2007-01-01

    Self-cementitious properties of fly ash from circulating fluidized bed combustion boiler co-firing coal and high-sulphur petroleum coke (CPFA) were investigated. CPFA was self-cementitious which was affected by its fineness and chemical compositions, especially the contents of SO 3 and free lime (f-CaO). Higher contents of SO 3 and f-CaO were beneficial to self-cementitious strength; the self-cementitious strength increases with a decrease of its 45 μm sieve residue. The expansive ratio of CPFA hardened paste was high because of generation of ettringite (AFt), which was influenced by its water to binder ratio (W/A), curing style and grinding of the ash. The paste cured in water had the highest expansive ratio, and grinding of CPFA was beneficial to its volume stability. The hydration products of CPFA detected by X-ray diffraction (XRD) and scanning electron microscopy (SEM) were portlandite, gypsum, AFt and hydrated calcium silicate (C-S-H)

  17. Increase of efficiency and reliability of liquid fuel combustion in small-sized boilers

    Science.gov (United States)

    Roslyakov, P. V.; Proskurin, Yu V.; Ionkin, I. L.

    2017-11-01

    One of the ways to increase the efficiency of using fuels is to create highly efficient domestic energy equipment, in particular small-sized hot-water boilers in autonomous heating systems. Increasing the efficiency of the boiler requires a reduction in the temperature of the flue gases leaving, which, in turn, can be achieved by installing additional heating surfaces. The purpose of this work was to determine the principal design solutions and to develop a draft design for a high-efficiency 3-MW hot-water boiler using crude oil as its main fuel. Ensuring a high efficiency of the boiler is realized through the use of an external remote economizer, which makes it possible to reduce the dimensions of the boiler, facilitate the layout of equipment in a limited size block-modular boiler house and virtually eliminate low-temperature corrosion of boiler heat exchange surfaces. In the article the variants of execution of the water boiler and remote economizer are considered and the preliminary design calculations of the remote economizer for various schemes of the boiler layout in the Boiler Designer software package are made. Based on the results of the studies, a scheme was chosen with a three-way boiler and a two-way remote economizer. The design of a three-way fire tube hot water boiler and an external economizer with an internal arrangement of the collectors, providing for its location above the boiler in a block-modular boiler house and providing access for servicing both a remote economizer and a hot water boiler, is proposed. Its mass-dimensional and design parameters are determined. In the software package Boiler Designer thermal, hydraulic and aerodynamic calculations of the developed fire tube boiler have been performed. Optimization of the boiler design was performed, providing the required 94% efficiency value for crude oil combustion. The description of the developed flue and fire-tube hot water boiler and the value of the main design and technical and

  18. A thermodynamic approach on vapor-condensation of corrosive salts from flue gas on boiler tubes in waste incinerators

    International Nuclear Information System (INIS)

    Otsuka, Nobuo

    2008-01-01

    Thermodynamic equilibrium calculation was conducted to understand the effects of tube wall temperature, flue gas temperature, and waste chemistry on the type and amount of vapor-condensed 'corrosive' salts from flue gas on superheater and waterwall tubes in waste incinerators. The amount of vapor-condensed compounds from flue gases at 650-950 deg. C on tube walls at 350-850 deg. C was calculated, upon combustion of 100 g waste with 1.6 stoichiometry (in terms of the air-fuel ratio). Flue gas temperature, rather than tube wall temperature, influenced the deposit chemistry of boiler tubes significantly. Chlorine, sulfur, sodium, potassium, and calcium contents in waste affected it as well

  19. Failure analysis of boiler tube

    International Nuclear Information System (INIS)

    Mehmood, K.; Siddiqui, A.R.

    2007-01-01

    Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

  20. Fiscal 1996 survey report on the environmentally friendly type coal utilization system feasibility study. Feasibility study of the environmentally friendly type coal utilization system in the Philippines; Kankyo chowagata sekitan riyo system kanosei chosa. Philippines ni okeru kankyo chowagata sekitan riyo system kanosei chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    Grasping the present situation of coal utilization technology in the Philippines, the paper proposed a feasibility study of introduction of the environmentally friendly type coal utilization system which seems to be needed in the future. (1) Introduction of the environmentally friendly type coal utilization system in the electric power generation sector: there are only four full-scale running coal thermal power plants in the Philippines. In the future, several coal thermal plants are planned to be constructed by 2005, but for the new installation, it is desirable to adopt fluidized bed boilers with wide application to coal kinds. In case of 0.3-1.0 million MW class plants, it is planned to adopt high grade import coals, and it will be natural to fire pulverized coal. For the processing of flue gas, it is a must to install desulfurization facilities and smoke/soot removal devices. (2) Utilization/development of domestic low grade coals: at the mine-mouth generating plant, it is necessary to investigate the economically minable amount of coal, confirm productivity, survey coal quality, etc., and select boiler. As to coal briquetting technology, it is necessary to examine coal quality for tests and make a thorough study of what technology is most suitable. 50 figs., 78 tabs.

  1. Removal of mercury from coal-combustion flue gas using regenerable sorbents

    Energy Technology Data Exchange (ETDEWEB)

    Turchi, C S; Albiston, J; Broderick, T E; Stewart, R M

    1999-07-01

    The US EPA estimates that coal-fired power plants constitute the largest anthropogenic source of mercury emissions in the US. The Agency has contemplated emission regulations for power plants, but the large gas-flow rates and low mercury concentrations involved have made current treatment options prohibitively expensive. ADA Technologies, Inc. (Englewood, Colorado), in conjunction with the US DOE, is developing regenerable sorbents for the removal and recovery of mercury from flue gas. These sorbents are based on the ability of noble metals to amalgamate mercury at typical flue-gas temperatures and release mercury at higher temperatures. The process allows for recovery of mercury with minimal volumes of secondary wastes and no impact on fly ash quality. In 1997 and 1998, ADA tested a 20-cfm sorbent unit at CONSOL Inc.'s coal-combustion test facility in Library, PA. Results from the 1997 tests indicated that the sorbent can remove elemental and oxidized mercury and can be regenerated without loss of capacity. Design changes were implemented in 1998 to enhance the thermal efficiency of the process and to recover the mercury in a stable form. Testing during autumn, 1998 demonstrated 60% to 90% removal efficiency of mercury from a variety of different coals. However, contradictory removal results were obtained at the end of the test period. Subsequent laboratory analyses indicated that the sorbent had lost over half its capacity for mercury due to a decrease in available sites for mercury sorption. The presence of sulfur compounds on the sorbent suggests that thermal cycling may have condensed acid gases on the sorbent leading to deterioration of the active sorption sites. The regeneration time/temperature profile has been altered to minimize this potential in the upcoming power plant tests.

  2. Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

    Science.gov (United States)

    Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

    2015-02-01

    Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

  3. Heavy metal atmospheric emissions from coal-fired power plants - Assessment and uncertainties

    International Nuclear Information System (INIS)

    Lecuyer, I.; Ungar, A.; Peter, H.; Karl, U.

    2004-01-01

    Power generation using fossil fuel combustion (coal and fuel-oil) participates, with other sectors, to heavy metal atmospheric emissions. The dispersion of these hazardous pollutants throughout the environment is more and more regulated. In order to assess the annual flows emitted from EDF coal-fired power plants, a computerized tool has been developed, based on the methodology defined by IFARE/DFIU in 1997. The heavy metal partition factors within the plant unit are determined according to the type of unit and the coal characteristics. Heavy metals output flows, and especially those emitted with flue gas at the stack, are then deduced from the actual coal consumption and chemical composition. A first inventory of heavy metal emissions from EDF coal-fired power plants has been achieved for year 2001. Values are accurate (± 40 %) for nonvolatile elements (Cr, Cu, Co, Mn, Ni, V) and for PM 10 and PM 2.5 (particulate matter below 10 μm and 2.5 μm). The uncertainty is higher (± 80 %) for volatile elements (As, Pb, Zn). Excess indicative values are given for elements which are both volatile and at low concentrations in coal (Hg, Se, Cd). (author)

  4. Summary of workshop on materials issues in low emission boilers and high efficiency coal-fired cycles

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-12-01

    The purpose of the workshop was to review with experts in the field the materials issues associated with two of the primary coal power systems being developed by the DOE Office of Fossil Energy. The DOE-FE Advanced Power Systems Program includes natural gas-based and coal-based power systems. Major activities in the natural gas-based power systems area include the Advanced Turbine Systems (ATS) Program, the Fuel Cells Program, and Hybrid Cycles. The coal-based power systems projects include the Low Emissions Boiler Systems (LEBS) Program, the High-Performance Power Systems Program (HIPPS), the Integrated (Coal) Gasification Combined-Cycle Program, and the Fluidized-Bed Combustion Program. This workshop focused on the materials issues associated with the LEBS and HIPPS technologies.

  5. Ash particle erosion on steam boiler convective section

    Energy Technology Data Exchange (ETDEWEB)

    Meuronen, V

    1998-12-31

    In this study, equations for the calculation of erosion wear caused by ash particles on convective heat exchanger tubes of steam boilers are presented. A new, three-dimensional test arrangement was used in the testing of the erosion wear of convective heat exchanger tubes of steam boilers. When using the sleeve-method, three different tube materials and three tube constructions could be tested. New results were obtained from the analyses. The main mechanisms of erosion wear phenomena and erosion wear as a function of collision conditions and material properties have been studied. Properties of fossil fuels have also been presented. When burning solid fuels, such as pulverized coal and peat in steam boilers, most of the ash is entrained by the flue gas in the furnace. In bubbling and circulating fluidized bed boilers, particle concentration in the flue gas is high because of bed material entrained in the flue gas. Hard particles, such as sharp edged quartz crystals, cause erosion wear when colliding on convective heat exchanger tubes and on the rear wall of the steam boiler. The most important ways to reduce erosion wear in steam boilers is to keep the velocity of the flue gas moderate and prevent channelling of the ash flow in a certain part of the cross section of the flue gas channel, especially near the back wall. One can do this by constructing the boiler with the following components. Screen plates can be used to make the velocity and ash flow distributions more even at the cross-section of the channel. Shield plates and plate type constructions in superheaters can also be used. Erosion testing was conducted with three types of tube constructions: a one tube row, an in- line tube bank with six tube rows, and a staggered tube bark with six tube rows. Three flow velocities and two particle concentrations were used in the tests, which were carried out at room temperature. Three particle materials were used: quartz, coal ash and peat ash particles. Mass loss

  6. Economic aspects of reducing SO2 emissions of medium power boilers

    International Nuclear Information System (INIS)

    Kartak, J.

    1995-01-01

    The results of analysis of the economic benefits of five reconstruction variants are presented for a hypothetical industrial heating plant equipped with 3 boilers with a steam output of 120 t/h each, providing a total power of about 355 MW. The reconstruction was aimed at reducing the emission of pollutants to below the regulatory limits. The economic effectiveness was assessed in terms of the specific cost of heat in overheated steam for brown coal, black coal, natural gas, and mazut. The option consisting in reconstruction of the brown coal fired boiler to low-sulfur black coal without desulfurization emerged as the economically optimal alternative. Second to it was the option identical with the first but augmented with a dry additive desulfurization equipment. The brown coal fired boiler equipped with a semidry desulfurization equipment ranked as the third. (J.B.). 3 tabs., 6 figs

  7. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    Energy Technology Data Exchange (ETDEWEB)

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  8. Experimental research on influencing factors of wet removal of NO from coal-fired flue gas by UV/H2O2 advanced oxidation process

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    Wet removal of NO from coal-fired flue gas by UV/H2O2 Advanced Oxidation Process (AOP) were investigated in a self-designed UV-bubble reactor. Several main influencing factors (UV intensity, H2O2 initial concentration, initial pH value, solution temperature, NO initial concentration, liquid-gas ratio and O2 percentage content) on the NO removal efficiency were studied. The results showed that UV intensity, H2O2 initial concentration, NO initial concentration and liquid-gas ratio are the main influencing factors. In the best conditions, the highest NO removal efficiency by UV/H2O2 advanced oxidation process could reach 82.9%. Based on the experimental study, the influencing mechanism of the relevant influencing factors were discussed in depth.

  9. Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

    2008-04-30

    This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

  10. Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

    Science.gov (United States)

    Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

    2015-11-03

    A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

  11. OxyFuel combustion of Coal and Biomass

    DEFF Research Database (Denmark)

    Toftegaard, Maja Bøg

    The power and heat producing sector is facing a continuously increasing demand to reduce its emissions of CO2. Oxyfuel combustion combined with CO2 storage is suggested as one of the possible, promising technologies which will enable the continuous use of the existing fleet of suspension-fired po......The power and heat producing sector is facing a continuously increasing demand to reduce its emissions of CO2. Oxyfuel combustion combined with CO2 storage is suggested as one of the possible, promising technologies which will enable the continuous use of the existing fleet of suspension......-fired power plants burning coal or other fuels during the period of transition to renewable energy sources. The oxyfuel combustion process introduces several changes to the power plant configuration. Most important, the main part of the flue gas is recirculated to the boiler and mixed with pure oxygen....... The oxidant thus contains little or no nitrogen and a near-pure CO2 stream can be produced by cooling the flue gas to remove water. The change to the oxidant composition compared to combustion in air will induce significant changes to the combustion process. This Ph.D. thesis presents experimental...

  12. CO(2), CO, and Hg emissions from the Truman Shepherd and Ruth Mullins coal fires, eastern Kentucky, USA.

    Science.gov (United States)

    O'Keefe, Jennifer M K; Henke, Kevin R; Hower, James C; Engle, Mark A; Stracher, Glenn B; Stucker, J D; Drew, Jordan W; Staggs, Wayne D; Murray, Tiffany M; Hammond, Maxwell L; Adkins, Kenneth D; Mullins, Bailey J; Lemley, Edward W

    2010-03-01

    Carbon dioxide (CO(2)), carbon monoxide (CO), and mercury (Hg) emissions were quantified for two eastern Kentucky coal-seam fires, the Truman Shepherd fire in Floyd County and the Ruth Mullins fire in Perry County. This study is one of the first to estimate gas emissions from coal fires using field measurements at gas vents. The Truman Shepherd fire emissions are nearly 1400t CO(2)/yr and 16kg Hg/yr resulting from a coal combustion rate of 450-550t/yr. The sum of CO(2) emissions from seven vents at the Ruth Mullins fire is 726+/-72t/yr, suggesting that the fire is consuming about 250-280t coal/yr. Total Ruth Mullins fire CO and Hg emissions are estimated at 21+/-1.8t/yr and >840+/-170g/yr, respectively. The CO(2) emissions are environmentally significant, but low compared to coal-fired power plants; for example, 3.9x10(6)t CO(2)/yr for a 514-MW boiler in Kentucky. Using simple calculations, CO(2) and Hg emissions from coal-fires in the U.S. are estimated at 1.4x10(7)-2.9x10(8)t/yr and 0.58-11.5t/yr, respectively. This initial work indicates that coal fires may be an important source of CO(2), CO, Hg and other atmospheric constituents.

  13. Simulation of one-dimensional heat transfer system based on the blended coal combustion

    Science.gov (United States)

    Jin, Y. G.; Li, W. B.; Cheng, Z. S.; Cheng, J. W.; liu, Y.

    2017-12-01

    In this paper, the supercritical boiler thermodynamic calculation model is studied. Three types of heat exchangers are proposed, namely furnace (total radiation type), semi-radiation and convection, and discussed. Two cases were simulated - mixing of two bituminous coals and mixing of a bituminous coal and lignite- order to analyze the performance on the flue gas side. The study shows that the influence of flue air leakage and gas distribution coefficient on the system.

  14. Coal fires in Indonesia

    Energy Technology Data Exchange (ETDEWEB)

    Whitehouse, Alfred E.; Mulyana, Asep A.S. [Office of Surface Mining/Ministry of Energy and Mineral Resources Coal Fire Project, Ministry of Energy and Mineral Resources, Agency for Training and Education, Jl. Gatot Subroto, Kav. 49, Jakarta 12950 (Indonesia)

    2004-07-12

    Indonesia's fire and haze problem is increasingly being ascribed to large-scale forest conversion and land clearing activities making way for pulpwood, rubber and oil palm plantations. Fire is the cheapest tool available to small holders and plantation owners to reduce vegetation cover and prepare and fertilize extremely poor soils. Fires that escaped from agricultural burns have ravaged East Kalimantan forests on the island of Borneo during extreme drought periods in 1982-1983, 1987, 1991, 1994 and 1997-1998. Estimates based on satellite data and ground observations are that more than five million hectares were burned in East Kalimantan during the 1997/1998 dry season. Not only were the economic losses and ecological damage from these surface fires enormous, they ignited coal seams exposed at the ground surface along their outcrops.Coal fires now threaten Indonesia's shrinking ecological resources in Kutai National Park and Sungai Wain Nature Reserve. Sungai Wain has one of the last areas of unburned primary rainforest in the Balikpapan-Samarinda area with an extremely rich biodiversity. Although fires in 1997/1998 damaged nearly 50% of this Reserve and ignited 76 coal fires, it remains the most valuable water catchment area in the region and it has been used as a reintroduction site for the endangered orangutan. The Office of Surface Mining provided Indonesia with the capability to take quick action on coal fires that presented threats to public health and safety, infrastructure or the environment. The US Department of State's Southeast Asia Environmental Protection Initiative through the US Agency for International Development funded the project. Technical assistance and training transferred skills in coal fire management through the Ministry of Energy and Mineral Resource's Training Agency to the regional offices; giving the regions the long-term capability to manage coal fires. Funding was also included to extinguish coal fires as

  15. High temperature corrosion in biomass- and waste fired boilers. A status report; Kunskapslaeget betraeffande hoegtemperaturkorrosion i aangpannor foer biobraensle och avfall

    Energy Technology Data Exchange (ETDEWEB)

    Henderson, P; Ifwer, K; Staalenheim, A; Montgomery, M; Hoegberg, J; Hjoernhede, A

    2006-12-15

    Many biomass- or waste-fired plants have problems with high temperature corrosion on the furnace walls or at the superheaters, especially if the steam temperature is greater than 500 deg C. An increase in the combustion of waste fuels means that an increasing number of boilers have had problems. Therefore, there is great interest from plant owners to reduce the costs associated with high temperature corrosion. At the same time there exists a considerable driving force towards improving the electrical efficiency of a plant by the use of more advanced steam data. The purpose of the work presented here was to answer three main questions: What can be done to reduce high temperature corrosion with current fuel blends and steam temperatures? How can more waste fuels be burnt without an increased risk for corrosion? What needs to be done to reach higher steam temperatures in the future? The level of knowledge of high temperature corrosion in biomass- and waste-fired boilers has been described and summarised. The following measures are recommended to reduce corrosion in existing plant: Make sure that the fuel is well mixed and improve fuel feeding to obtain a more even spread of the fuel over the cross-section of the boiler. Use combustion technology methods to stabilize the oxygen content of the flue gases near the membrane walls and other heat transfer surfaces. Experiment with additives and/or supplementary fuels which contain sulphur in some form, for example peat. Reduce the flue gas temperature at the superheaters. Review soot-blowing procedures or protect heat transfer surfaces from soot blowers. Evaluate coated membrane wall panels in parts of the furnace that experience the worst corrosion. Test more highly alloyed steels suitable for superheaters and when replacing a superheater change to a more highly alloyed steel. For the future, the following should be considered: The role of sulphur needs to be investigated more and other additives should be investigated

  16. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  17. Numerical investigation of ash deposition in straw-fired boilers

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    in the design phase of straw-fired boilers. Some of the primary model outputs include improved heat transfer rate predictions and detailed information about local deposit formation rates. This information is essential when boiler availability and efficiency is to be estimated. A stand-alone program has been...... accumulation rates encountered during straw combustion in grate-fired boilers. The sub-models have been based on information about the combustion and deposition properties of straw gathered from the literature and combined into a single Computational Fluid Dynamics (CFD) based analysis tool which can aid...... transfer mechanisms have a pronounced influence on the combustion pattern. The combined set of sub-models has been evaluated using the straw-fired boiler at Masnedø CHP plant as a test case. The predicted grate combustion and KCl release patterns are in qualitative agreement with experimental findings...

  18. EB technology for the purification of flue gases

    International Nuclear Information System (INIS)

    Kojima, Takuji

    2003-01-01

    Sulfur oxides and nitrogen oxides in flue gas from coal-combustion boilers in power plants, dioxins in flue gas from municipal waste incineration facilities and toxic volatile organic compounds (VOCs) in off-gas from painting or cleaning factories are among air pollutants for which emission is regulated by a law in Japan. Electron beam is the effective and easy controllable radiation source for treatment of these flue gases. This report describes outline of the results so far obtained at JAERI on electron beam treatment of flue gas. The removal performance higher than 90% at 10 kGy for flue gas containing 800 ppm SOx and 225 ppm NOx were achieved and being applied to real-scale power plants in Poland and China with expectation of cost reduction of 20% compared to conventional plants. Decomposition of dioxins in flue gas from solid waste incinerators is another project. Using an accelerator of 300 keV and 40 mA for treatment of real incineration gas at 200degC, we obtain 90% decomposition of dioxins at 15 kGy irradiation. Expansion of these flue gas purification technologies combined with low-energy electron accelerators is expected. (S. Ohno)

  19. Control of mercury emissions from coal fired electric uitlity boilers: An update

    Science.gov (United States)

    Coal-fired power plants in the U.S. are known to be the major anthropogenic source of domestic mercury emissions. The Environmental Protection Agency (EPA) has recently proposed to reduce emissions of mercury from these plants. In March 2005, EPA plans to promulgate final regulat...

  20. Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

    Science.gov (United States)

    Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

    2017-09-01

    Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

  1. Coal quality influence on availability and reliability of two 620 MW lignite fired units after 100 000 operating hours

    International Nuclear Information System (INIS)

    Markovic, Dragomir

    1997-01-01

    General statistics data on operation of two 620 MW low calorific value coal fired units are foundation for analysis of influence of variable coal characteristics on availability and reliability. Changeable mineralogical structure, ash contents and heating value cause the following problems: increased abrasive wear and unstable firing. Almost 23 % of plant shutting down are caused by the mentioned reasons, which have multiplied in the last years. Analysis will show how it is possible to plan terms of overhaul of boilers with respect to quality of used coal and reliability of pipe system and maintenance of high level of availability and reliability in spite of periodical low heating value of coal. Described experiences are also important for planning, design, construction and operation of new power plants firing with same coal. (Author)

  2. Pilot-scale demonstration of the OSCAR process for high-temperature multipollutant control of coal combustion flue gas, using carbonated fly ash and mesoporous calcium carbonate

    Energy Technology Data Exchange (ETDEWEB)

    Gupta, H.; Thomas, T.J.; Park, A.H.A.; Iyer, M.V.; Gupta, P.; Agnihotri, R.; Jadhav, R.A.; Walker, H.W.; Weavers, L.K.; Butalia, T.; Fan, L.S. [Ohio State University, Columbus, OH (United States)

    2007-07-15

    A pilot-scale study of the Ohio State Carbonation Ash Reactivation (OSCAR) process was performed to demonstrate the reactivity of two novel calcium-based sorbents toward sulfur and trace heavy metal (arsenic, selenium, and mercury) capture in the furnace sorbent injection (FSI) mode on a 0.365 m{sup 3}/s slipstream of a bituminous coal-fired stoker boiler. The sorbents were synthesized by bubbling CO{sub 2} to precipitate calcium carbonate (a) from the unreacted calcium present in the lime spray dryer ash and (b) from calcium hydroxide slurry that contained a negatively charged dispersant. The heterogeneous reaction between these sorbents and SO{sub 2} gas occurred under entrained flow conditions by injecting fine sorbent powders into the flue gas slipstream. The reacted sorbents were captured either in a hot cyclone (about 650{sup o}C) or in the relatively cooler downstream baghouse (about 230{sup o}C). The baghouse samples indicated about 90% toward sulfation and captured arsenic, selenium and mercury to 800 ppmw, 175 ppmw and 3.6 ppmw, respectively.

  3. CHARACTERIZATION OF AIR TOXICS FROM AN OIL-FIRED FIRETUBE BOILER

    Science.gov (United States)

    Tests were conducted on a commercially available firetube package boiler running on #2 through #6 oils to determine the emissions levels of hazardous air pollutants (HAPs) from the combustion of four fuel oils. Flue gas was sampled to determine levels of volatile and semivolatile...

  4. Possibilities and evaluation of straw pretreatment

    DEFF Research Database (Denmark)

    Knudsen, Niels Ole; Jensen, Peter Arendt; Sander, Bo

    1998-01-01

    Biomass utilisation by cofiring of straw in a pulverised coal fire boiler is economically attractive compared to dedicated straw fired plants. However, the high content of potassium and chloride impedes utilisation of the fly ash, deactivates the de NOx catalysts in the flue gas cleaning system...

  5. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    Energy Technology Data Exchange (ETDEWEB)

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.

  6. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    International Nuclear Information System (INIS)

    Shenker, J.

    1995-01-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation

  7. Dust removal in power plant. Practical experiences with textile filter media in the flue gas purification coal-fired plants; Entstaubung von Kraftwerken. Praxiserfahrungen mit textilen Filtermedien in der Rauchgasreinigung von kohlegefeuerten Anlagen

    Energy Technology Data Exchange (ETDEWEB)

    Binnig, Joachim [BWF Envirotec, Offingen (Germany)

    2009-10-15

    Beside carbon dioxide, coal-fired power plants also produce particle emissions which have to be removed by filtering units from the flue gas. In the Federal Republic of Germany, this is enabled by means of electrostatic filters. In South Africa, the bag filter is the preferential method of dust removal. In the People's Republic of China, already large power plants with bag filters are dedusted. With regard to the cost structure, no significant differences between bag filters and electrostatic filters appear. Suitable measures can prevent the destruction of bag filters by an excess temperature in the case of disturbances of operation. Bag filters offer a higher efficiency of separation with fine dust and very fine dust. Using a professional conception of a filter plant, an operation of bag filters for the dedusting of coal-fired power plants is possible without problems. A service life of several years can be achieved.

  8. Mixotrophic cultivation of oleaginous Chlorella sp. KR-1 mediated by actual coal-fired flue gas for biodiesel production.

    Science.gov (United States)

    Praveenkumar, Ramasamy; Kim, Bohwa; Choi, Eunji; Lee, Kyubock; Cho, Sunja; Hyun, Ju-Soo; Park, Ji-Yeon; Lee, Young-Chul; Lee, Hyun Uk; Lee, Jin-Suk; Oh, You-Kwan

    2014-10-01

    Flue gases mainly consist of CO2 that can be utilized to facilitate microalgal culture for bioenergy production. In the present study, to evaluate the feasibility of the utilization of flue gas from a coal-burning power plant, an indigenous and high-CO2-tolerant oleaginous microalga, Chlorella sp. KR-1, was cultivated under mixotrophic conditions, and the results were evaluated. When the culture was mediated by flue gas, highest biomass (0.8 g cells/L·d) and FAME (fatty acid methyl esters) productivity (121 mg/L·d) were achieved in the mixotrophic mode with 5 g/L glucose, 5 mM nitrate, and a flow rate of 0.2 vvm. By contrast, the photoautotrophic cultivation resulted in a lower biomass (0.45 g cells/L·d) and a lower FAME productivity (60.2 mg/L·d). In general, the fatty acid profiles of Chlorella sp. KR-1 revealed meaningful contents (>40 % of saturated and mono-unsaturated fatty acids) under the mixotrophic condition, which enables the obtainment of a better quality of biodiesel than is possible under the autotrophic condition. Conclusively then, it was established that a microalgal culture mediated by flue gas can be improved by adoption of mixotrophic cultivation systems.

  9. Intelligent emissions controller for substance injection in the post-primary combustion zone of fossil-fired boilers

    Science.gov (United States)

    Reifman, Jaques; Feldman, Earl E.; Wei, Thomas Y. C.; Glickert, Roger W.

    2003-01-01

    The control of emissions from fossil-fired boilers wherein an injection of substances above the primary combustion zone employs multi-layer feedforward artificial neural networks for modeling static nonlinear relationships between the distribution of injected substances into the upper region of the furnace and the emissions exiting the furnace. Multivariable nonlinear constrained optimization algorithms use the mathematical expressions from the artificial neural networks to provide the optimal substance distribution that minimizes emission levels for a given total substance injection rate. Based upon the optimal operating conditions from the optimization algorithms, the incremental substance cost per unit of emissions reduction, and the open-market price per unit of emissions reduction, the intelligent emissions controller allows for the determination of whether it is more cost-effective to achieve additional increments in emission reduction through the injection of additional substance or through the purchase of emission credits on the open market. This is of particular interest to fossil-fired electrical power plant operators. The intelligent emission controller is particularly adapted for determining the economical control of such pollutants as oxides of nitrogen (NO.sub.x) and carbon monoxide (CO) emitted by fossil-fired boilers by the selective introduction of multiple inputs of substances (such as natural gas, ammonia, oil, water-oil emulsion, coal-water slurry and/or urea, and combinations of these substances) above the primary combustion zone of fossil-fired boilers.

  10. Environmental and health problems in connection with coal use in Romanian power plants

    International Nuclear Information System (INIS)

    Matei, M.

    1995-01-01

    Emission limits to solid fuel fired boilers are to be applied in Romania from January 1998; total airborne coal dust in RENEL (Romanian Electricity Authority) power plants handling areas is regulated by National Work Protection Norms to 8 mg/m 3 air; and maximum levels of radiation are regulated by Romanian Radio protection Norms. The article discusses RENEL's recent measurements of CO, NO x and SO 2 emissions in flue gas of their coal-fired power plants. Assessments of airborne dust concentrations in different work places within RENEL's power plants have been made and have helped identify the must dangerous sites and the causes of high dust concentrations. Experimental work on dust collection facilities is under way. Results are presented of natural radioactive concentrations of 238 U, 236 Ra, 232 Th and 40 K as well as β-total activity of coal samples collected from different RENEL power plants. Work is in progress to improve performance of electrostatic precipitators for collecting fly ash and to improve fly ash disposal. 2 figs., 7 tabs

  11. LIFAC flue gas desulfurization process an alternative SO{sub 2} control strategy

    Energy Technology Data Exchange (ETDEWEB)

    Patel, J.G. [Tampella Power Corp., Atlanta, GA (United States); Vilala, J. [Tampella Power Inc., Tampere (Finland)

    1995-12-01

    This paper discusses the results from two recently completed LIFAC flue gas desulfurization plants - 300 MW Shand lignite powered station owned by Saskatchewan Power Corporation and 60 MW Whitewater Valley high sulfur coal fired station owned by Richmond Powerand Light. LIFACis a dry FGD process in which limestone is injected into the upper regions of the boiler furnace and an activation reactor is used to humidify the unreacted limestone to achieve additional sulfur capture. The performance in both plants indicates that 70 to 80% sulfur is removed at a Ca/S ratio of 2. Cost performance data from these plants has shown that LI FAC both on construction cost and $/ton SO{sub 2} removed basis is very cost competitive compared to other SO{sub 2} control technologies. The Richmond plant has been realized under the auspices of the U.S. Department of Energy`s Clean Coal Technology program. The Shand plant is the first commercial installation in North America. The paper also discusses highlights of operating and maintenance experience, availability and handling of the solid waste product.

  12. Coal-fired generation

    CERN Document Server

    Breeze, Paul

    2015-01-01

    Coal-Fired Generation is a concise, up-to-date and readable guide providing an introduction to this traditional power generation technology. It includes detailed descriptions of coal fired generation systems, demystifies the coal fired technology functions in practice as well as exploring the economic and environmental risk factors. Engineers, managers, policymakers and those involved in planning and delivering energy resources will find this reference a valuable guide, to help establish a reliable power supply address social and economic objectives. Focuses on the evolution of the traditio

  13. Basics of ammonia slip measurement at the flue gas exit of boilers; Grundlagen zur Ammoniak-Schlupfmessung am Kesselende

    Energy Technology Data Exchange (ETDEWEB)

    Krueger, Sascha [IBK-Verfahrenstechnik, Bad Berka (Germany); Krueger, Joerg [VWT Ing.-Buero, Schwandorf (Germany); Karau, Friedrich [Industrieberatung Karau, Wetzlar (Germany)

    2013-09-01

    When using SNCR in WtE-, biomass- and RDF combustion plants, it is not only the reduction rate of nitrogen oxide in the flue gas which is important to control but also the adherence to the limiting values for ammonia slip. Ammonia concentration in the flue gas upstream of stack is of course always in the operators' focus as limiting values have to be hold. Measuring ammonia in the flue gas downstream of boiler is not trivial due to behaviour of ammonia which occurs in bonded state (compounds) in significant amounts also at flue gas temperatures above 400 C. Ammonia compounds can occur on one hand as chemical compounds e.g. to chlorine as ammonium chlorine (chemical bonding) and on the other hand they can occur bonded to surfaces (physically adsorbed). Basic additives of the dry and quasi dry flue gas treatment cause the fractional release of bounded ammonia, therefore, after flue gas treatment, the ammonia slip can be partially measured. (orig.)

  14. Reduction of particulate emission in two coal-fired power plants; Reduccion de la Emisiones de Particulas Solidas en Centrales Termicas de Carbon Existentes Mediante Acondicionamiento Integral (Fisico y Quimico) de Gases de Combustion

    Energy Technology Data Exchange (ETDEWEB)

    1999-09-01

    Escucha and Cercs are two coal-fired power stations, each with a capacity of 160MW, which belong to FECSA. Tehy came into operation in 1970 and 1971. Their boilers are of the once-through type and both have similar configurations, although they use different types of coal. The power station at Cercs uses a mixture of local lignite, rich in calcium, together with 40% of South African coal, while that of Escucha uses local lignite, the ashes of which are predominantly silicon and aluminium oxides, together with 20% of South African coal. At both power stations, the local lignite has changes during the life of the power stations and presently its quality is clearly inferior th that when the power stations were designed. This change in quality has produced two consequences, on one hand, the characteristics of the ash have changed in that the resistivity of the fly ash produced at present is much higher than when the power stations were designed. On the other hand, the temperature of the gases at the boiler outlet has increased and reaches values of up to 200 degree centigree, which has also led to an increase in resistivity. These two facts have produced, as a consequence, a significant increase in the emission of particulate matter. In order to reduce the emission of particulate matter, two stategies were implantes at both power stations; a reduction in the temperature of the flue gases and a reduction of the resistivity of the fly ash. This was an innovative approach to the problem, as generally either one or the other of these strategies is employed but rarely both of them at the same time. A reduction of flue gas temperature was achieved by modifying the last three tube banks of the boiler by adding another 2500 m``2 of heat exchanging surface. As a result, the temperature of the flue gases decreased to a value of 140 degree centigree, which in turn produced a notable effect on the resistivity of the ash. Furthermore, an increase in the performance of the boiler

  15. The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Hsu, F.E.; Hedenhag, J.G. [AirPol Inc., Teterboro, NJ (United States); Marchant, S.K.; Pukanic, G.W. [Dept. of Energy, Pittsburgh, PA (United States). Pittsburgh Energy Technology Center; Norwood, V.M.; Burnett, T.A. [Tennessee Valley Authority, Chattanooga, TN (United States)

    1997-12-31

    AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

  16. CO₂ Capture Membrane Process for Power Plant Flue Gas

    Energy Technology Data Exchange (ETDEWEB)

    Toy, Lora [Research Triangle Inst. International, Research Triangle Park, NC (United States); Kataria, Atish [Research Triangle Inst. International, Research Triangle Park, NC (United States); Gupta, Raghubir [Research Triangle Inst. International, Research Triangle Park, NC (United States)

    2012-04-01

    Because the fleet of coal-fired power plants is of such importance to the nation's energy production while also being the single largest emitter of CO₂, the development of retrofit, post-combustion CO₂ capture technologies for existing and new, upcoming coal power plants will allow coal to remain a major component of the U.S. energy mix while mitigating global warming. Post-combustion carbon capture technologies are an attractive option for coal-fired power plants as they do not require modification of major power-plant infrastructures, such as fuel processing, boiler, and steam-turbine subsystems. In this project, the overall objective was to develop an advanced, hollow-fiber, polymeric membrane process that could be cost-effectively retrofitted into current pulverized coal-fired power plants to capture at least 90% of the CO₂ from plant flue gas with 95% captured CO₂ purity. The approach for this project tackled the technology development on three different fronts in parallel: membrane materials R&D, hollow-fiber membrane module development, and process development and engineering. The project team consisted of RTI (prime) and two industrial partners, Arkema, Inc. and Generon IGS, Inc. Two CO₂-selective membrane polymer platforms were targeted for development in this project. For the near term, a next-generation, high-flux polycarbonate membrane platform was spun into hollow-fiber membranes that were fabricated into both lab-scale and larger prototype (~2,200 ft²) membrane modules. For the long term, a new fluoropolymer membrane platform based on poly(vinylidene fluoride) [PVDF] chemistry was developed using a copolymer approach as improved capture membrane materials with superior chemical resistance to flue-gas contaminants (moisture, SO₂, NOx, etc.). Specific objectives were: - Development of new, highly chemically resistant, fluorinated polymers as membrane materials with minimum selectivity of 30 for CO₂ over N₂ and CO

  17. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  18. Flue gas condensation in straw fired CHP plants; Roeggaskondensation i halmfyrede kraftvarmeanlaeg

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-06-15

    The high price of straw and a general demand for increased use of straw in power and heat production are expected to result in an increased need for efficient fuel utilization. The use of flue gas condensation in straw fired CHP plants can contribute to a higher exploitation of energy, and at the same time open of the possibility of utilization of wet (cheaper) fuels without energy loss. Furthermore flue gas condensation can contribute to the flue gas cleaning process through removal of HCl and SO{sub 2} as well as in particle cleaning in wet cleaning processes. With starting point in a straw fired CHP plant the technical and economic consequences of installation of a flue gas condensation system are investigated. Fuel exploitation and power/heat production distribution is included in the investigation. (BA)

  19. Development of a pulsed coal combustor fired with CWM (coal-water mixture): Phase 3, Final report

    Energy Technology Data Exchange (ETDEWEB)

    Mansour, M.N.; Durai-Swamy, K.

    1986-11-01

    This report presents the results of an R and D program aimed at developing a new burner technology for coal-water mixture (CWM) fuels to enable the substitution of these new fuels in utility and industrial boilers and process heaters currently firing oil and gas. The application of pulse combustion to CWM fuels is chosen to alleviate many of the physical plant and environmental constraints presently associated with the direct use of these fuels in equipment designed for oil and gas firing. Pulse combustion has been shown to be capable of high-intensity burning of coal for acceptably complete combustion within relatively small equipment volumes. It also has the inherent capability to agglomerate ash particles, thus rendering ash more easily separable from the combustion gas prior to its entrance into the convective section of the boiler or heater, thereby reducing ash buildup and pluggage. Pulse combustion is also well-suited to staged combustion for NO/sub x/ control and has excellent potential for enhanced in-furnace SO/sub 2/ removal due to the enhanced levels of mass transfer brought about by the vigorous flow oscillations. The primary objective of the Phase 2 work was to develop a detailed program for laboratory development and evaluation of the pulse CWM combustor and system design concepts. 112 refs., 40 figs., 94 tabs.

  20. Effects on NOx and SO2 Emissions during Co-Firing of Coal With Woody Biomass in Air Staging and Reburning

    Directory of Open Access Journals (Sweden)

    Nihad Hodžić

    2018-02-01

    Full Text Available Co-firing coal with different types of biomass is increasingly being applied in thermal power plants in Europe. The main motive for the use of biomass as the second fuel in coal-fired power plants is the reduction of CO2 emissions, and related financial benefits in accordance with the relevant international regulations and agreements. Likewise, the application of primary measures in the combustion chamber, which also includes air staging and/or reburning, results in a significant reduction in emission of polluting components of flue gases, in particular NOx emissions. In addition to being efficient and their application to new and future thermoblocks is practically unavoidable, their application and existing conventional combustion chamber does not require significant constructional interventions and is therefore relatively inexpensive. In this work results of experimental research of co-firing coals from Middle Bosnian basin with waste woody biomass are presented. Previously formed fuel test matrix is subjected to pulverized combustion under various temperatures and various technical and technological conditions. First of all it refers to the different mass ratio of fuel components in the mixture, the overall coefficient of excess air and to the application of air staging and/or reburning. Analysis of the emissions of components of the flue gases are presented and discussed. The impact of fuel composition and process temperature on the values of the emissions of components of the flue gas is determined. Additionally, it is shown that other primary measures in the combustion chamber are resulting in more or less positive effects in terms of reducing emissions of certain components of the flue gases into the environment. Thus, for example, the emission of NOx of 989 mg/ measured in conventional combustion, with the simultaneous application of air staging and reburning is reduced to 782 mg/, or by about 21%. The effects of the primary measures

  1. Numerical study on NO formation in a pulverized coal-fired furnace using oxy-fuel combustion

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Aiyue; Chen, Yuan; Sheng, Changdong [Southeast Univ., Nanjing (China). School of Energy and Environment

    2013-07-01

    Computational fluid dynamics (CFD) approach was employed to numerically investigate NO formation in a 600 MW wall-fired pulverized coal-fired furnace retrofitted for oxy-coal combustion, aimed at the impacts of flue gas recycle ratio, O{sub 2} staging and recycled NO with the recycled flue gas (RFG) on NO formation and emission. An in-house CFD research code for conventional air combustion was developed and extended to simulate O{sub 2}/RFG combustion with specific considerations of the change of gas properties and its impact on coal particle combustion processes. The extended De Soete mechanisms including NO reburning mechanism were applied to describe transformations of fuel nitrogen. It was shown that CFD simulation represented the significant reduction of NO formation during O{sub 2}/RFG combustion compared to that during air combustion. The in-burner and particularly the in-furnace O{sub 2} staging were confirmed still to play very important roles in NO formation control. Changing the recycle ratio had significant impact on the combustion performance and consequently on NO formation and emission. With the combustion performance ensured, decreasing the flue gas recycle ratio or increasing the inlet O{sub 2} concentration of combustion gas led to reduction of NO formation and emission. Although NO formation and emission was found to increase with increasing the inlet NO concentration of combustion gas, CFD simulation indicated that {proportional_to}74% of the inlet NO was reduced in the furnace, consistent with the experimental data reported in the literature. This demonstrated the significant contribution of reburning mechanism to the reduction of the recycled NO in the furnace.

  2. Full-scale ash deposition measurements at Avedøre Power Plant unit 2 during suspension-firing of wood with and without coal ash addition

    DEFF Research Database (Denmark)

    Wu, Hao; Shafique Bashir, Muhammad; Jensen, Peter Arendt

    The formation of deposits during suspension-firing of wood at Avedøre Power Plant unit 2 (AVV2) was studied by using an advanced deposit probe system. The tests were conducted both with and without coal ash addition, and at two different locations with flue gas temperatures of 1250-1300 oC and 750...... with a high flue gas temperature of 1250-1300 oC, although the addition of coal fly ash increased the differential deposit formation rate (DDF-rate) and the ash deposition propensity, the deposit removal frequency were considerably increased and the major shedding mechanism was changed from soot...... corrosion. At the location with a low flue gas temperature of 750-800 oC, the addition of coal fly ash reduced the ash deposition propensity and caused the formed deposits being easily removable. Moreover, the KCl and KOH/K2CO3 found in the low-temperature deposits without coal ash addition disappeared when...

  3. Chemical forms of the fluorine and carbon in fly ashes recovered from electrostatic precipitators of pulverized coal-fired plants

    Energy Technology Data Exchange (ETDEWEB)

    Naoto Tsubouchi; Hidekazu Hayashi; Akiyuki Kawashima; Masahide Sato; Noboru Suzuki; Yasuo Ohtsuka [Tohoku University, Sendai (Japan). Institute of Multidisciplinary Research for Advanced Materials

    2011-01-15

    The functionalities of the fluorine and carbon present in fly ashes formed in pulverized coal combustion have been studied with X-ray photoelectron spectroscopy (XPS) and temperature-programmed desorption (TPD) techniques. The ash samples include 20-130 {mu}g/g-dry and 0.4-4.1 mass%-dry of fluorine and carbon elements, respectively, and these components are enriched at the outermost layer of the ash surface. The F consists of both inorganic and organic functionalities, and the proportion of the latter is as high as 84-98 mol%. The C has different types of surface oxygen species, such as carboxyl, lactone/acid anhydride and phenolic groups, and most of these groups decompose to CO{sub 2} or CO up to 700{sup o}C to yield carbon active sites. When the amount of the O-functional forms increases, the content of organic C-F forms tends to increase almost linearly. On the basis of the above results, it may be speculated as one possibility that the formation of covalent C-F bonds takes place mainly through secondary reactions between gaseous F-containing compounds (HF and/or F{sub 2}) in flue gas and carbon active sites produced below 700{sup o}C downstream of coal-fired boilers. 30 refs., 8 figs., 4 tabs.

  4. Conference on alternatives for pollution control from coal-fired low emission sources, Plzen, Czech Republic. Plzen Proceedings

    Energy Technology Data Exchange (ETDEWEB)

    1994-07-01

    The Conference on Alternatives for Pollution Control from Coal-Fired Emission Sources presented cost-effective approaches for pollution control of low emission sources (LES). It also identified policies and strategies for implementation of pollution control measures at the local level. Plzen, Czech Republic, was chosen as the conference site to show participants first hand the LES problems facing Eastern Europe today. Collectively, these Proceedings contain clear reports on: (a) methods for evaluating the cost effectiveness of alternative approaches to control pollution from small coal-fired boilers and furnaces; (b) cost-effective technologies for controlling pollution from coal-fired boilers and furnaces; (c) case studies of assessment of cost effective pollution control measures for selected cities in eastern Europe; and (d) approaches for actually implementing pollution control measures in cities in Eastern Europe. It is intended that the eastern/central European reader will find in these Proceedings useful measures that can be applied to control emissions and clean the air in his city or region. The conference was sponsored by the United States Agency for International Development (AID), the United States Department of Energy (DOE), and the Czech Ministry of Industry and Trade. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  5. Result of design and test operation of a coal boiler at Hyogo Refinery

    Energy Technology Data Exchange (ETDEWEB)

    Miura, Yasuhiko; Sato, Noriyuki

    1987-05-01

    This boiler is the first coal boiler for the oil refineries in Japan (Installed in Oct., 1986 at Idemitsu Petrochemical Co.) Causes for using coal as a fuel are a conversion to less expensive fuel and offering a technical service to the users of coal through the combustion of coal and learning of a handling technique. The type of boiler is Babcock single barrel radiant type and has 150 t/d capacity with single fuel combustion of coal. Auxiliary equipments are a pulverizer, a transportation and storage unit, a denitration unit, a dust collector, a desulfurization unit, and an ash disposal unit. Main considerations in the design are measures for the security of finely pulverized coal, clogging prevention for coal and ash. A test operation revealed 7 % of combustible loss and 160 - 250 ppm of NOx content at a charge inlet of denitration unit. Actual operation exhibited no clogging at the denitration unit of troubles due to scaling. Design for raw materials is to blend 4 imported coals (from Australia and Canada, etc) and 3 Japanese ones. (7 figs, 2 tabs)

  6. Evaluation of Mercury Emissions from Coal-Fired Facilities with SCR and FGD Systems

    Energy Technology Data Exchange (ETDEWEB)

    J. A. Withum; J. E. Locke

    2006-02-01

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)--wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The principal purpose of this work is to develop a better understanding of the potential mercury removal ''co-benefits'' achieved by NO{sub x}, and SO{sub 2} control technologies. It is expected that this data will provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. Ultimately, this insight could help to design and operate SCR and FGD systems to maximize mercury removal. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of SCR catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on mercury speciation and the efficacy of different FGD technologies for mercury capture. This document, the tenth in a series of topical reports, describes the results and analysis of mercury sampling performed on two 468 MW units burning bituminous coal containing 1.3-1.7% sulfur. Unit 2 is equipped with an SCR, ESP, and wet FGD to control NO{sub x}, particulate, and SO{sub 2} emissions

  7. Environmental and economic gains of the conversion of the Zvolen (Slovakia) district CHP plant from low quality brown coal combustion to co-firing of biomass and low-sulphur brown coal

    International Nuclear Information System (INIS)

    Ilavsky, Jan; Jankovsky, Julius

    2006-01-01

    Zvolen CHP plant was originally commissioned in 1954. Overall installed output is 311 MW in heat production and 44,3 MW in power. Annual supply to the consumers was 788,910 GJ of heat and 102,459 GJ of electricity in 2004. Some 60 % of the heat production was used for heat and hot water supply to more than 9,000 houses and apartments and 40 % to industrial consumers. It uses pulverized lignite with up to 1 % of sulphur content as fuel. The content of sulphur in emitted flue gas is as high as 3,500-4,000 mg SO 2 /m 3 . It causes serious environmental problems in the region. New national limits for greenhouse gases emissions are 1.700 mg SO 2 /m 3 and 600 mg NO x /m 3 with effect from 1 January 2007. CHP is not able to achieve them without substantial improvement of technology with very high investment costs. Several alternatives of technical changes have been analysed in a study. Shift from lignite to low-sulphur content brown coal with co-firing of biomass has been identified economically most feasible and environmentally acceptable solution. The paper presents results of the study analysing the whole chain from biomass resources in the region up to the technical solutions for boilers reconstruction. The first part of the study was focused at identification of biomass resources for energy use from forestry, wood processing industry and agriculture. Ecological, economic and operational factors limiting utilization of potential biomass resources were identified and factored into calculations. Two boilers, each of them with the output of 108 MW t , will be reconstructed for co-firing of pulverized low sulphur content brown coal and biomass. Biomass will share up to 30% of the combusted fuel. After the reconstruction one boiler will remain with the same output of 108 MW t and the other will be with the output of 65 MW t . Power will be produced by the back pressure 25 MW e turbine. Chips will be stored in 9.000 m 3 open depot and in 3.000 m 3 silo. Chips will be fed

  8. Engineering development of coal-fired high-performance power systems

    International Nuclear Information System (INIS)

    1998-01-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2, which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. During this quarter, initial char combustion tests were performed at the CETF using a Foster Wheeler commercial burner. These preliminary tests were encouraging and will be used to support the development of an innovative char burner for the HIPPS

  9. Mercury emissions from South Africa’s coal-fired power stations

    Directory of Open Access Journals (Sweden)

    Belinda L. Garnham

    2016-12-01

    Full Text Available Mercury is a persistent and toxic substance that can be bio-accumulated in the food chain. Natural and anthropogenic sources contribute to the mercury emitted in the atmosphere. Eskom’s coal-fired power stations in South Africa contributed just under 93% of the total electricity produced in 2015 (Eskom 2016. Trace amounts of mercury can be found in coal, mostly combined with sulphur, and can be released into the atmosphere upon combustion. Coal-fired electricity generation plants are the highest contributors to mercury emissions in South Africa. A major factor affecting the amount of mercury emitted into the atmosphere is the type and efficiency of emission abatement equipment at a power station. Eskom employs particulate emission control technology at all its coal-fired power stations, and new power stations will also have sulphur dioxide abatement technology. A co-beneficial reduction of mercury emissions exists as a result of emission control technology. The amount of mercury emitted from each of Eskom’s coal-fired power stations is calculated, based on the amount of coal burnt and the mercury content in the coal. Emission Reduction Factors (ERF’s from two sources are taken into consideration to reflect the co-benefit received from the emission control technologies at the stations. Between 17 and 23 tons of mercury is calculated to have been emitted from Eskom’s coal-fired power stations in 2015. On completion of Eskom’s emission reduction plan, which includes fabric filter plant retrofits at two and a half stations and a flue gas desulphurisation retrofit at one power station, total mercury emissions from the fleet will potentially be reduced by 6-13% by 2026 relative to the baseline. Mercury emission reduction is perhaps currently not the most pressing air quality problem in South Africa. While the focus should then be on reducing emissions of other pollutants which have a greater impact on human health, mercury emission reduction

  10. Exergetic Modelling of Oil-Fired Steam Boilers | Ohijeagbon ...

    African Journals Online (AJOL)

    The performance variables and potential for energy savings in oil-fired industrial steam boilers were studied. Operational parameters of steam boilers using low pour fuel oil (LPFO) and diesel were used to determine thermodynamic properties of material streams and exergetic parameters. Analysis of thermodynamic ...

  11. Wettability determination by contact angle measurements: hvbB coal-water system with injection of synthetic flue gas and CO2.

    Science.gov (United States)

    Shojai Kaveh, Narjes; Rudolph, E Susanne J; Wolf, Karl-Heinz A A; Ashrafizadeh, Seyed Nezameddin

    2011-12-01

    Geological sequestration of pure carbon dioxide (CO(2)) in coal is one of the methods to sequester CO(2). In addition, injection of CO(2) or flue gas into coal enhances coal bed methane production (ECBM). The success of this combined process depends strongly on the wetting behavior of the coal, which is function of coal rank, ash content, heterogeneity of the coal surface, pressure, temperature and composition of the gas. The wetting behavior can be evaluated from the contact angle of a gas bubble, CO(2) or flue gas, on a coal surface. In this study, contact angles of a synthetic flue gas, i.e. a 80/20 (mol%) N(2)/CO(2) mixture, and pure CO(2) on a Warndt Luisenthal (WL) coal have been determined using a modified pendant drop cell in a pressure range from atmospheric to 16 MPa and a constant temperature of 318 K. It was found that the contact angles of flue gas on WL coal were generally smaller than those of CO(2). The contact angle of CO(2) changes from water-wet to gas-wet by increasing pressure above 8.5 MPa while the one for the flue gas changes from water-wet to intermediate-wet by increasing pressure above 10 MPa. Copyright © 2011 Elsevier Inc. All rights reserved.

  12. 46 CFR 52.01-35 - Auxiliary, donkey, fired thermal fluid heater, and heating boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Auxiliary, donkey, fired thermal fluid heater, and... (CONTINUED) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-35 Auxiliary, donkey, fired thermal... requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc...

  13. Pilot-scale multistage membrane process for the separation of CO2 from LNG-fired flue gas

    KAUST Repository

    Choi, Seung Hak

    2013-06-01

    In this study, a multistage pilot-scale membrane plant was constructed and operated for the separation of CO2 from Liquefied Natural Gas (LNG)-fired boiler flue gas of 1000 Nm3/day. The target purity and recovery of CO2 were 99 vol.% and 90%, respectively. For this purpose, asymmetric polyethersulfone (PES) hollow fibers membranes has been developed in our previous work and has evaluated the effects of operating pressure and feed concentration of CO2 on separation performance. The operating and permeation data obtained were also analyzed in relation with the numerical simulation data using countercurrent flow model. Based on these results, in this study, four-staged membrane process including dehumidification process has been designed, installed, and operated to demonstrate the feasibility of multistage membrane systems for removing CO2 from flue gases. The operation results using this plant were compared to the numerical simulation results on multistage membrane process. The experimental results matched well with the numerical simulation data. The concentration and the recovery of CO2 in the permeate stream of final stage were ranged from 95-99 vol.% and 70-95%, respectively, depending on the operating conditions. This study demonstrated the applicability of the membrane-based pilot plant for CO2 recovery from flue gas. © 2013 Elsevier B.V. All rights reserved.

  14. Numerical simulation of a biomass fired grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2006-01-01

    Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on....... For a grate boiler, the modeling the interaction of the fuel bed and the gas phase above the bed is also essential. Much effort can be found in literature on developing bed models whose results are introduced into CFD simulations of freeboard as inlet conditions. This paper presents a CFD analysis...... of the largest biomass-fired grate boiler in Denmark. The focus of this paper is to study how significantly an accurate bed model can affect overall CFD results, i.e., how necessarily it is to develop an accurate bed model in terms of the reliability of CFD results. The ultimate purpose of the study is to obtain...

  15. Study on the associated removal of pollutants from coal-firing flue gas using biomass activated carbon pellets

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Cuiping; Yuan, Wanli [Qingdao Univ., Shandong (China). Electrical and Mechanical Engineering College; Qi, Haiying [Tsinghua Univ., Beijing (China). Dept. of Thermal Engineering

    2013-07-01

    A pilot-scale multi-layer system was developed for the adsorption of SO{sub 2}/NO{sub x}/Hg from flue gas (real flue gases of an heating boiler house) at various operating conditions, including operating temperature and activated carbon materials. Excellent SO{sub 2}/NO{sub x}/Hg removal efficiency was achieved with the multi-layer design with carbons pellets. The SO{sub 2} removal efficiency achieved with the first layer adsorption bed clearly decreased as the operating temperature was increased due to the decrease of physisorption performance. The NO{sub x} removal efficiency measured at the second layer adsorption bed was very higher when the particle carbon impregnated with NH{sub 3}. The higher amounts of Hg absorbed by cotton-seed-skin activated carbon (CSAC) were mainly contributed by chlorinated congeners content. The simultaneously removal of SO{sub 2}/NO{sub x}/Hg was optimization characterized with different carbon layer functions. Overall, The alkali function group and chloride content in CSAC impelled not only the outstanding physisorption but also better chemisorptions. The system for simultaneously removal of multi-pollutant-gas with biomass activated carbon pellets in multi-layer reactor was achieved and the removal results indicated was strongly depended on the activated carbon material and operating temperature.

  16. Life assessment and emissions monitoring of Indian coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-01

    At the request of the Pittsburgh Energy Technology Center (PETC) of the United States Department of Energy (USDOE), the traveler, along with Dr. R. P. Krishnan, Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee spent three weeks in India planning and performing emissions monitoring at the coal-fired Vijayawada Thermal Power Station (VTPS). The coordination for the Indian participants was provided by BHEL, Trichy and CPRI, Bangalore. The trip was sponsored by the PETC under the United States Agency for International Development (USAID)/Government of India (GOI)P Alternate Energy Resources Development (AERD) Project. The AERD Project is managed by PETC, and ORNL is providing the technical coordination and support for four coal projects that are being implemented with BHEL, Trichy. The traveler, after briefing the USAID mission in New Delhi visited BHEL, Trichy and CPRI, Bangalore to coordinate and plan the emissions test program. The site selection was made by BHEL, CPRI, TVA, and PETC. Monitoring was performed for 4 days on one of the 4 existing 210 MW coal-fired boilers at the VTPS, 400 km north of Madras, India.

  17. Exergetic and Parametric Study of a Solar Aided Coal-Fired Power Plant

    Directory of Open Access Journals (Sweden)

    Eric Hu

    2013-03-01

    Full Text Available A solar-aided coal-fired power plant realizes the integration of a fossil fuel (coal or gas and clean energy (solar. In this paper, a conventional 600 MW coal-fired power plant and a 600 MW solar-aided coal-fired power plant have been taken as the study case to understand the merits of solar-aided power generation (SAPG technology. The plants in the case study have been analyzed by using the First and Second Laws of Thermodynamics principles. The solar irradiation and load ratio have been considered in the analysis. We conclude that if the solar irradiation was 925 W/m2 and load ratio of the SAPG plant was 100%, the exergy efficiency would be 44.54% and the energy efficiency of the plant (46.35%. It was found that in the SAPG plant the largest exergy loss was from the boiler, which accounted for about 76.74% of the total loss. When the load ratio of the unit remains at 100%, and the solar irradiation varies from 500 W/m2 to 1,100 W/m2, the coal savings would be in the range of 8.6 g/kWh to 15.8 g/kWh. If the solar irradiation were kept at 925 W/m2 while the load ratio of the plant changed from 30% to 100%, the coal savings could be in the range of 11.99 g/kWh to 13.75 g/kWh.

  18. Boiler materials for ultra supercritical coal power plants

    Energy Technology Data Exchange (ETDEWEB)

    Purgert, Robert [Energy Industries of Ohio, Independence, OH (United States); Shingledecker, John [Electric Power Research Inst., Palo Alto, CA (United States); Pschirer, James [Alstom Power Inc., Windsor, CT (Untied States); Ganta, Reddy [Alstom Power Inc., Windsor, CT (Untied States); Weitzel, Paul [The Babcock & Wilcox Company, Baberton, OH (United States); Sarver, Jeff [The Babcock & Wilcox Company, Baberton, OH (United States); Vitalis, Brian [Riley Power Inc., Worchester, WA (United States); Gagliano, Michael [Foster Wheeler North America Corp., Hampton, NJ (United States); Stanko, Greg [Foster Wheeler North America Corp., Hampton, NJ (United States); Tortorelli, Peter [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-29

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

  19. Logistics, Costs, and GHG Impacts of Utility-Scale Co-Firing with 20% Biomass

    Energy Technology Data Exchange (ETDEWEB)

    Nichol, Corrie Ian [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2013-06-01

    This study analyzes the possibility that biopower in the U.S. is a cost-competitive option to significantly reduce greenhouse gas emissions. In 2009, net greenhouse gas (GHG) emitted in the United States was equivalent to 5,618 million metric tons CO2, up 5.6% from 1990 (EPA 2011). Coal-fired power generation accounted for 1,748 million metric tons of this total. Intuitively, life-cycle CO2 emissions in the power sector could be reduced by substituting renewable biomass for coal. If just 20% of the coal combusted in 2009 had been replaced with biomass, CO2 emissions would have been reduced by 350 million metric tons, or about 6% of net annual GHG emission. This would have required approximately 225 million tons of dry biomass. Such an ambitious fuel substitution would require development of a biomass feedstock production and supply system tantamount to coal. This material would need to meet stringent specifications to ensure reliable conveyance to boiler burners, efficient combustion, and no adverse impact on heat transfer surfaces and flue gas cleanup operations. Therefore, this report addresses the potential cost/benefit tradeoffs of co-firing 20% specification-qualified biomass (on an energy content basis) in large U.S. coal-fired power plants. The dependence and sensitivity of feedstock cost on source of material, location, supply distance, and demand pressure was established. Subsequently, the dependence of levelized cost of electricity (LCOE) on feedstock costs, power plant feed system retrofit, and impact on boiler performance was determined. Overall life-cycle assessment (LCA) of greenhouse gas emissions saving were next evaluated and compared to wind and solar energy to benchmark the leading alternatives for meeting renewable portfolio standards (or RPS).

  20. STUDY OF MERCURY OXIDATION BY SCR CATALYST IN AN ENTRAINED-FLOW REACTOR UNDER SIMULATED PRB CONDITIONS

    Science.gov (United States)

    A bench-scale entrained-flow reactor system was constructed for studying elemental mercury oxidation under selective catalytic reduction (SCR) reaction conditions. Simulated flue gas was doped with fly ash collected from a subbituminous Powder River Basin (PRB) coal-fired boiler ...

  1. GASIFICATION BASED BIOMASS CO-FIRING - PHASE I

    Energy Technology Data Exchange (ETDEWEB)

    Babul Patel; Kevin McQuigg; Robert F. Toerne

    2001-12-01

    Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere.

  2. Influence of the overfire air ratio on the NO(x) emission and combustion characteristics of a down-fired 300-MW(e) utility boiler.

    Science.gov (United States)

    Ren, Feng; Li, Zhengqi; Chen, Zhichao; Fan, Subo; Liu, Guangkui

    2010-08-15

    Down-fired boilers used to burn low-volatile coals have high NO(x) emissions. To find a way of solving this problem, an overfire air (OFA) system was introduced on a 300 MW(e) down-fired boiler. Full-scale experiments were performed on this retrofitted boiler to explore the influence of the OFA ratio (the mass flux ratio of OFA to the total combustion air) on the combustion and NO(x) emission characteristics in the furnace. Measurements were taken of gas temperature distributions along the primary air and coal mixture flows, average gas temperatures along the furnace height, concentrations of gases such as O(2), CO, and NO(x) in the near-wall region and carbon content in the fly ash. Data were compared for five different OFA ratios. The results show that as the OFA ratio increases from 12% to 35%, the NO(x) emission decreases from 1308 to 966 mg/Nm(3) (at 6% O(2) dry) and the carbon content in the fly ash increases from 6.53% to 15.86%. Considering both the environmental and economic effect, 25% was chosen as the optimized OFA ratio.

  3. Characterization and quantification of deposits build up and removal in straw suspension fired boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt; Shafique Bashir, Muhammad; Wedel, Stig

    This project deals with ash deposit formation in suspension fired biomass power plant boilers. The project has been conducted in a tight collaboration between Vattenfall and the CHEC Research Centre at DTU Department of Chemical Engineering. A large part of the project has been performed by condu......This project deals with ash deposit formation in suspension fired biomass power plant boilers. The project has been conducted in a tight collaboration between Vattenfall and the CHEC Research Centre at DTU Department of Chemical Engineering. A large part of the project has been performed...... by conducting advanced probe measurements at the Amagerværkets Vattenfall owed boilers. It was the objective of the project to provide an improved understanding of ash deposit formation and removal in biomass suspension fired boilers. The project have provided a large amount of knowledge on the following issues......: 1) The influence of local boiler conditions on deposit formation in suspension fired boilers using wood or co-firing straw and wood, 2) quantification of deposit removal in biomass suspension firing boilers with regards both to natural shedding and soot blower induced shedding, 3) established...

  4. Co-firing Bosnian coals with woody biomass: Experimental studies on a laboratory-scale furnace and 110 MWe power unit

    Directory of Open Access Journals (Sweden)

    Smajevic Izet

    2012-01-01

    Full Text Available This paper presents the findings of research into cofiring two Bosnian cola types, brown coal and lignite, with woody biomass, in this case spruce sawdust. The aim of the research was to find the optimal blend of coal and sawdust that may be substituted for 100% coal in large coal-fired power stations in Bosnia and Herzegovina. Two groups of experimental tests were performed in this study: laboratory testing of co-firing and trial runs on a large-scale plant based on the laboratory research results. A laboratory experiment was carried out in an electrically heated and entrained pulverized-fuel flow furnace. Coal-sawdust blends of 93:7% by weight and 80:20% by weight were tested. Co-firing trials were conducted over a range of the following process variables: process temperature, excess air ratio and air distribution. Neither of the two coal-sawdust blends used produced any significant ash-related problems provided the blend volume was 7% by weight sawdust and the process temperature did not exceed 1250ºC. It was observed that in addition to the nitrogen content in the co-fired blend, the volatile content and particle size distribution of the mixture also influenced the level of NOx emissions. The brown coal-sawdust blend generated a further reduction of SO2 due to the higher sulphur capture rate than for coal alone. Based on and following the laboratory research findings, a trial run was carried out in a large-scale utility - the Kakanj power station, Unit 5 (110 MWe, using two mixtures; one in which 5%/wt and one in which 7%/wt of brown coal was replaced with sawdust. Compared to a reference firing process with 100% coal, these co-firing trials produced a more intensive redistribution of the alkaline components in the slag in the melting chamber, with a consequential beneficial effect on the deposition of ash on the superheater surfaces of the boiler. The outcome of the tests confirms the feasibility of using 7%wt of sawdust in combination

  5. Modes of Occurrence of Fluorine by Extraction and SEM Method in a Coal-Fired Power Plant from Inner Mongolia, China

    Directory of Open Access Journals (Sweden)

    Guangmeng Wang

    2015-12-01

    Full Text Available In this study, an extraction method and environmental scanning electron microscopy (SEM are employed to reveal the changes in the occurrence mode of fluorine in a coal-fired power plant in Inner Mongolia, China. The different occurrence states of fluorine during coal combustion and emission show that fluorine in coal mainly assumes insoluble inorganic mineral forms. The results illustrate that the three typical occurrence modes in coal are CaF2, MgF2 and AlF3. The fluorine in fly ash can be captured by an electrostatic precipitator (EPS or a bag filter. In contrast, the gaseous fluorine content in flue gas is only in the range of several parts per million; thus, it cannot be used in this study. The occurrence mode of fluorine in bottom ash and slag is inorganic villiaumite (e.g., soluble NaF, KF and insoluble CaF2 which is difficult to break down even at high temperatures. The occurrence mode of fluorine with the highest content in fly ash is physically adsorbed fluorine along the direction of the flue gas flow. The insoluble inorganic mineral fluoride content in fly ash is also high, but the gradually increasing fluorine content in fly ash is mainly caused by physical adsorption. Fluorine in the coal-fired power plant discharges mostly as solid products; however, very little fluorine emitted into the environment as gas products (HF, SiF4 cannot be captured. The parameters used in this study may provide useful references in developing a monitoring and control system for fluorine in coal-fired power plants.

  6. Co-firing coal and biomass blends and their influence on the post-combustion CO2 capture installation

    Directory of Open Access Journals (Sweden)

    Więckol-Ryk Angelika

    2017-01-01

    Research proved that co-firing of biomass in fossil fuel power plants is beneficial for PCC process. It may also reduce the corrosion of CO2 capture installation. The oxygen concentration in the flue gases from hard coal combustion was comparable with the respective value for a fuel blend of biomass content of 20% w/w. It was also noted that an increase in biomass content in a sample from 20 to 40 % w/w increased the concentration of oxygen in the flue gas streams. However, this concentration should not have a significant impact on the rate of amine oxidative degradation.

  7. Pilot plant development of a new catalytic process for improved electrostatic separation of fly-ash in coal fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    Olivares del Valle, J.; Salvador Martinez, L.; Muniz Baum, B.; Cortes Galeano, V. [University of Seville, Seville (Spain). Chemical and Environmental Engineering Dept.

    1996-12-31

    A new catalytic process for flue gas conditioning in pulverized coal fired power plants is outlined. Vanadium and platinum catalysts specifically prepared on ceramic honeycomb monoliths to oxidize SO{sub 2} into SO{sub 3} have been tested and evaluated at pilot scale. 10 refs., 3 figs., 2 tabs.

  8. Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

    2009-04-15

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  9. Staged combustion - main method for suppressing nitrogen oxides in pulverized-coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (USSR))

    1989-08-01

    Describes principles behind staged combustion, which is based on organizing furnace operations so that only part of the air from the fuel is taken into the furnace. The remaining air, which is needed for combustion, is fed as a tertiary blast jet into the intermediate flame zone. Following inflammation and combustion of the volatile matter, the oxygen concentration in the flame drops sharply causing a retardation of the oxidation reactions forming NO and an intensification of the reactions causing the nitrogen-containing radicals NH{sub i} and CN to be converted into N{sub 2}. When the reducing agents CO, H{sub 2} and CH{sub 4} are present in certain flame zones, even the nitrogen oxide is reduced to N{sub 2}. The NO concentrations in the flame are reduced until the jet of tertiary air is introduced. Discusses with reference to practice in the USA and Western Europe how to achieve maximum effect of this method for different types of boiler and presents the results of observations of the introduction of staged combustion to the BKZ-210-140 boiler burning Kuznetsk gassy coal. 5 refs.

  10. Biological flue gas desulfurization

    Energy Technology Data Exchange (ETDEWEB)

    Buisman, C.J.N.; Dijkman, H.; Wijte, G.; Prins, W.L.; Verbraak, P.; Hartog, H.A.J. den [Paper B.V. Blak (Netherlands)

    1995-08-01

    A new biological flue gas desulfurization process (BIO-FGD) producing sulphur as a by-product was invented by Paques BV and Hoogens Technical Services in 1993. Sulphur dioxide is absorbed from flue gas using a combination of a sodium based scrubber and two biological reactors, an anaerobic and an aerobic biological reactor. The article describes the process and its evaluation in a pilot plant at 2 MW scale, designed to remove 6 kg/hr SO{sub 2} of the 2 million m{sup 3}/hr of flue gas produced at the 600 MW coal fired power station Amer-8 situated in Geertruidenberg in the south of the Netherlands. Research so far has proved the process works successfully and at low cost. A second pilot plant due to start-up in May 1995 will provide data on scale up and further information on sulphur recovery. 5 refs., 5 figs.

  11. Innovative Clean Coal Technology (ICCT): 500-MW demonstration of advanced wall-fired cmbustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Field chemical emissions monitoring, Overfire air and overfire air/low NO{sub x} burner operation: Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1993-12-31

    This report summarizes data gathered by Radian Corporation at a coal-fired power plant, designated Site 16, for a program sponsored by the United States Department of Energy (DOE), Southern Company Services (SCS), and the Electric Power Research Institute (EPRI). Concentrations of selected inorganic and organic substances were measured in the process and discharge streams of the plant operating under two different types of combustion modifications: overfire air (OFA) and a combination of overfire air with low-NO{sub x} burners (OFA/LNB). Information contained in this report will allow DOE and EPRI to determine the effects of low-NO{sub x} modifications on plant emissions and discharges. Sampling was performed on an opposed wall-fired boiler burning medium-sulfur bituminous coal. Emissions were controlled by electrostatic precipitators (ESPs). The testing was conducted in two distinct sampling periods, with the OFA test performed in March of 1991 and the OFA/LNB test performed in May of 1993. Specific objectives were: to quantify emissions of target substances from the stack; to determine the efficiency of the ESPs for removing the target substances; and to determine the fate of target substances in the various plant discharge streams.

  12. Experiment research of slag renovation in the corner-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Zhijun; Wu, Wenfei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Energy and Environment

    2013-07-01

    Aiming at serious slag on the water wall around the burner of corner-fired boiler with low-ash-fusion-point coal, cold experimental model has been established. In this experiment, particle image velocimetry (PIV) has been employed to accurately measure aerodynamic field of burner region, and the experimental research of furnace slag renovation has been conducted through changing the burner jet arrangement. The experiment results show that it has significantly effect on aerodynamic field in the furnace by changing burner jet deflection angle. A reasonable actual tangential circle diameter can be formed through adjusting the burner jet deflection angle, to prevent primary air attacking the wall, and further more, to effectively prevent serious slag on the water wall around the burner.

  13. Oxy-coal combustion in an entrained flow reactor: Application of specific char and volatile combustion and radiation models for oxy-firing conditions

    DEFF Research Database (Denmark)

    Álvarez, L.; Yin, Chungen; Riaza, J.

    2013-01-01

    The deployment of oxy-fuel combustion in utility boilers is one of the major options for CO2 capture. However, combustion under oxy-firing conditions differs from conventional air-firing combustion, e.g., in the aspect of radiative heat transfer, coal conversion and pollutants formation....... In this work, a numerical study on pulverised coal combustion was conducted to verify the applicability and accuracy of several sub-models refined for oxy-fuel conditions, e.g., gaseous radiative property model, gas-phase combustion mechanism and heterogeneous char reaction model. The sub-models were...... implemented in CFD (Computational Fluid Dynamics) simulations of combustion of three coals under air-firing and various oxy-firing (21-35% vol O2 in O2/CO2 mixture) conditions in an EFR (entrained flow reactor). The predicted coal burnouts and gaseous emissions were compared against experimental results...

  14. Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production-Case studies

    International Nuclear Information System (INIS)

    Grammelis, P.; Koukouzas, N.; Skodras, G.; Kakaras, E.; Tumanovsky, A.; Kotler, V.

    2006-01-01

    The paper aims to present the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NO x abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new Circulating Fluidized Bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station

  15. Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production case studies

    Energy Technology Data Exchange (ETDEWEB)

    P. Grammelis; N. Koukouzas; G. Skodras; E. Kakaras; A. Tumanovsky; V. Kotler [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), Ptolemaida (Greece)

    2006-11-15

    The paper reviews the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and presents two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NOx abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new circulating fluidized bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station. 11 refs., 15 figs., 7 tabs.

  16. Refurbishment priorities at the Russian coal-fired power sector for cleaner energy production-Case studies

    Energy Technology Data Exchange (ETDEWEB)

    Grammelis, P. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece) and Laboratory of Steam Boilers and Thermal Plants, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)]. E-mail: pgra@central.ntua.gr; Koukouzas, N. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Skodras, G. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Kakaras, E. [Centre for Research and Technology Hellas/Institute of Solid Fuels Technology and Applications (CERTH/ISFTA), 4 km N.R. Ptolemaida-Kozani, P.O. Box 95, Ptolemaida 50200 (Greece); Laboratory of Steam Boilers and Thermal Plants, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece); Tumanovsky, A. [VTI All Russia Thermal Engineering Institute (Russian Federation); Kotler, V. [VTI All Russia Thermal Engineering Institute (Russian Federation)

    2006-11-15

    The paper aims to present the current status of the coal-fired power sector in Russia, the prospects for renovation activities based on Clean Coal Technologies (CCT) and two case studies on potential refurbishment projects. Data were collected for 180 thermoelectric units with capacity higher than 100 MWe and the renovation needs of the power sector, among the retrofitting, repowering and reconstruction options, were estimated through a multi-criteria analysis. The most attractive system to renovate a power plant between the Supercritical Combustion (SC) and the Fluidized Bed Combustion (FBC) technologies was evaluated. The application of each of the aforementioned technologies at the Kashirskaya and Shaturskaya power plants was studied and their replication potential in the Russian coal-fired power plant park was examined. Nowadays, the installed capacity of coal-fired power plants in the Russian Federation is 29.3 GWe, while they account for about 19% of the total electricity generation in the area. The low efficiency and especially the advanced age are the determinant factors for renovation applications at the Russian units. Even in the more conservative modernization scenario, over 30% of the thermoelectric units have to be repowered or reconstructed. Concrete proposals about the profitable and reliable operation of two Russian thermoelectric units with minimized environmental effects were elaborated. A new unit of 315 MWe with supercritical steam parameters and reburning for NO {sub x} abatement is envisaged to upgrade Unit 1 of Kashirskaya power station, while new Circulating Fluidized Bed (CFB) boilers of the same steam generation is the most promising renovation option for the boilers of Unit 1 in Shaturskaya power station.

  17. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    International Nuclear Information System (INIS)

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-01-01

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives

  18. Toxic trace elements in solid airborne particles and ecological risk assessment in the vicinity of local boiler house plants

    Science.gov (United States)

    Talovskaya, Anna V.; Osipova, Nina A.; Yazikov, Egor G.; Shakhova, Tatyana S.

    2017-11-01

    The article deals with assessment of anthropogenic pollution in vicinity of local boilers using the data on microelement composition of solid airborne particles deposited in snow. The anthropogenic feature of elevated accumulation levels of solid airborne particles deposited in snow in the vicinity of coal-fired boiler house is revealed in elevated concentrations (3-25 higher than background) of Cd, Sb, Mo, Pb, Sr, Ba, Ni, Mo, Zn and Co. In the vicinity oil-fired boiler house the specific elements as parts of solid airborne particles deposited in snow are V, Ni and Sb, as their content exceeds the background from 3 to 8 times. It is determined that the maximum shares in non-carcinogenic human health risk from chronic inhalation of trace elements to the human body in the vicinity of coal-fired boiler house belong to Al, Mn, Cu, Ba, Co, Pb, whereas in the vicinity of oil-fired boiler house - Al, Mn, Cu, Ni, V.

  19. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J. [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1997-12-31

    Laempoevoima Oy`s Kymijaervi power plant gasification project is to demonstrate the direct gasification of wet biofuel and the use of hot, raw and very low-calorific gas directly in the existing coal-fired boiler. The gasification of biofuels and co-combustion of gases in the existing coal-fired boiler offers many advantages such as: recycling of CO{sub 2}, decreased SO{sub 2} and NO{sub x} emissions, efficient way to utilize biofuels and recycled refuse fuels, low investment and operation costs, and utilization of the existing power plant capacity. Furthermore, only small modifications are required in the boiler, possible disturbances in the gasifier do not shut down the power plant. (author)

  20. Biomass CFB gasifier connected to a 350 MW{sub t}h steam boiler fired with coal and natural gas - THERMIE demonstration project in Lahti in Finland

    Energy Technology Data Exchange (ETDEWEB)

    Palonen, J [Foster Wheeler Energia Oy, Varkaus (Finland). Varkaus Global New Products

    1998-12-31

    Laempoevoima Oy`s Kymijaervi power plant gasification project is to demonstrate the direct gasification of wet biofuel and the use of hot, raw and very low-calorific gas directly in the existing coal-fired boiler. The gasification of biofuels and co-combustion of gases in the existing coal-fired boiler offers many advantages such as: recycling of CO{sub 2}, decreased SO{sub 2} and NO{sub x} emissions, efficient way to utilize biofuels and recycled refuse fuels, low investment and operation costs, and utilization of the existing power plant capacity. Furthermore, only small modifications are required in the boiler, possible disturbances in the gasifier do not shut down the power plant. (author)

  1. Simulation and testing of a new condensing boiler

    International Nuclear Information System (INIS)

    Rosa, L.; Tosato, R.

    1987-01-01

    The paper describes a new condensing boiler, characterized by the evacuation of flue-gases by natural draft. The best result is the consequent simplification of manufacturing, hook-up and operation of the boiler. Seasonal efficiency of the boiler, which operates with flue-gases conditioning to assure natural draft, rests about at same levels as for conventional condensing boilers. The authors emphasize the difficulty of simulate natural draft mechanism by mathematics because, in this case, flow of flue-gases and air at the draft diverter is strongly three-dimensional

  2. GASIFICATION BASED BIOMASS CO-FIRING - PHASE I; SEMIANNUAL

    International Nuclear Information System (INIS)

    Babul Patel; Kevin McQuigg; Robert F. Toerne

    2001-01-01

    Biomass gasification offers a practical way to use this locally available fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be fed directly into the boiler. This strategy of co-firing is compatible with variety of conventional boilers including natural gas fired boilers as well as pulverized coal fired and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a reduction in the primary fossil fuel consumption in the boiler and thereby reducing the greenhouse gas emissions to the atmosphere

  3. Cause analysis and suggestion of urea consumption in denitrification system of coal-fired power plant

    Science.gov (United States)

    Zhang, Xueying; Dong, Ruifeng; Guo, Yang; Wang, Fangfang; Yang, Shuo

    2018-02-01

    In the daily operation of many power plants, the urea consumption of denitration system is much more than normal. Therefore, the process of site testing and laboratory analysis are carried out. Several suggestions are given out. (1) The position of sampling hole on the exit flue of denitrification system should be redesigned. (2) The denitrification optimization and adjustment should be carried out based on the technical specifications for the operation system. (3) The flue gas CEMS system for single point sampling should be transformed into two or three point sampling mode. (4) When the coal - fired unit is shutting down, examine the ammonia injection and nozzle branch, in order to improve the operation reliability of denitration system.

  4. Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-09-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

  5. Conceptual designs of pressurized fluidized bed and pulverized coal fired power plants

    International Nuclear Information System (INIS)

    Doss, H.S.; Bezella, W.A.; Hamm, J.R.; Pietruszkiewicz, J.

    1984-01-01

    This paper presents the major technical and economic characteristics of steam and air-cooled pressurized fluidized bed (PFB) power plant concepts, along with the characteristics of a pulverized coal fired power plant equipped with an adipic acid enhanced wet-limestone flue gas desulfurization system. Conceptual designs for the three plants were prepared to satisfy a set of common groundrules developed for the study. Grassroots plants, located on a generic plant site were assumed. The designs incorporate technologies projected to be commercial in the 1990 time frame. Power outputs, heat rates, and costs are presented

  6. Addressing the Impact of Environmental Xenobiotics in Coal-Fired Flue Gas

    Directory of Open Access Journals (Sweden)

    Cornelia A. Bulucea

    2015-03-01

    Full Text Available Dangerous and unstable situations can result from the presence of environmental xenobiotics since their harmful effects on humans and ecosystems are often unpredictable, and building awareness of the environmental risk should be a main concern of humankind. The environmental xenobiotics in the flue gas from a fossil fuel-fired electrical generating station, such as particulate matter (PM, sulfur dioxide (SO2, nitrogen oxides (NOx, and carbon dioxide (CO2, are analyzed in this study, since these xenobiotics are persistent pollutants. Mathematical models of the environmental pollutant vector, estimating the emission factors specific to fossil fuel combustion, are applied to the operation of thermal units in the Turceni electrical generating station, each of which produces a net electrical power of 330 MW. For each stack gas component in the pollutant vector, emission factors and pollutant concentrations are determined. A pattern is also examined depicting the mathematically modelled processes of resonant absorption of an environmental xenobiotic harmonic oscillation by an organism modulated as an absorbing oscillator structure. The xenobiotic concentration degree is represented through a spatial concentration vector, which allows further modelling and simulation of the oscillating regime of environmental xenobiotic absorption.

  7. A new approach in e-beam treatment of flue gases and other gas-phase processes

    International Nuclear Information System (INIS)

    Kukulin, V.I.

    1999-01-01

    A principally new approach avoiding the conventional ammonia (or limestone) technology for the e-beam treatment of flue gases in coal-fired electric power stations, boilers and ore smelting industries is suggested. The approach includes two stages. At the first stage the flue gases undergo hard ultra-violet irradiation (with an appropriate spectral distribution) in permanent electric field which leads to a partial separation of NO and SO 2 from the rest of flue gases. At the second stage this partially separated mixture of No and SO 2 undergoes a combined impact of a fast gaseous jet consisting of a molecular mixture N 2 +H 2 together with longitudinal collinear electron beam with maximal electron energy around 300-400 KeV only. This low energy electron irradiation leads in case of such a geometry to a simultaneous reduction of NO and SO 2 oxides to the clear air components (i.e. N 2 +H 2 O) and elementary sulphur respectively instead of a large mass of ammonium nitrates and sulphates in the traditional Ebara approach, Besides, the suggested two-stage process may lead to a very significant reduction in the energy consumption (of the accelerated electrons) and a sharp decrease in the gamma-radiational background. Due to its characteristic features, the process has a much higher potential for commercialisation and wide spreading

  8. HR boiler

    Energy Technology Data Exchange (ETDEWEB)

    1982-08-01

    A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

  9. Status of the tangentially fired LIMB Demonstration Program at Yorktown Unit No. 2: An update

    International Nuclear Information System (INIS)

    Clark, J.P.; Gogineni, M.R.; Koucky, R.W.; Gootzait, E.; Lachapelle, D.G.

    1992-01-01

    Combustion Engineering, Inc., under EPA sponsorship, is conducting a program to demonstrate furnace sorbent injection on a tangentially fired, coal-burning utility boiler, Virginia Power's 180 MW(e) Yorktown Unit No. 2. The overall objective of the program is to demonstrate significant reductions in sulfur dioxide (SO 2 ) and nitrogen oxides (NO x ) while minimizing any negative impacts on boiler performance. Engineering and procurement activities and baseline testing have been completed. Construction and installation of the sorbent injection and low-NO x equipment is nearly complete. An 8-month demonstration of furnace sorbent injection plus flue gas humidification will be conducted in 1992. Details of the sorbent injection concept to be tested at Yorktown, results of baseline testing, overall demonstration program organization and schedule, and preliminary plans for the 8-month demonstration test are discussed in the paper

  10. Coal-peat compositions for co-combustion in local boilers

    Directory of Open Access Journals (Sweden)

    А. В. Михайлов

    2016-08-01

    Full Text Available In article results of experiments on creation of coal and peat fuel compositions for burning in solid-fuel boilers are described. The main objective of research consisted in development of combination of coal dust and natural peat without binding additives. The role of peat consists that it increases efficiency of process of granulation, being natural binding. The method of granulation allows to utilize waste of the coal industry. Joint burning of two types of fuel – coal dust and peat reduces emission of sulfur dioxides. The cost of peat raw materials is lower, than artificial binding, applied to briquetting of coal dust. The composition of mix of coal dust and peat varied in the ratio 2:1, 1:1 and 1:2 in volume ratio at humidity of mix before extrusion of 65 %. In the course of preparatory operations of coal raw materials its crushing and sifting through sieve of 24 mesh (0,707 mm was carried out. Procedure of hashing of samples of coal and peat was carried out before receiving homogeneous mixture. After hashing mix was located in piston press for receiving granules. Coal dust and wet peat pass semifixed extrusion on piston press with formation of cylindrical granules with a diameter of 16 mm. After extrusion of granule are dried to operational humidity of 25 %. Coal and peat fuel granules showed sufficient mechanical strength for transportation and power feed in solid-fuel boilers. Burning of coal and peat fuel granules in vitro at temperature of 800 °C does not lead to ashes agglomeration. The conducted preliminary researches showed prospects of utilization of coal waste by granulation method in mix with natural peat.

  11. Coal-fired power plant: airborne routine discharges

    International Nuclear Information System (INIS)

    Zeevaert, T.

    2005-01-01

    The radiological impact from non-nuclear industries is a growing matter of concern to stake holders and regulators. It has been demonstrated that atmospheric discharges from coal-fired power plants can lead to higher dose-impacts to critical groups of the population than nuclear power plants. In Belgium, in the frame of an agreement between electricity producers and national authorities, measures were taken in conventional power plants to restrict airborne discharges of SO 2 , NO x and suspended particles. In the 500 MWe coal-fired power plant of Langerlo, a flue gas purification system was installed, consisting of a denitrification unit and a desulphurization unit, next to the electrostatic dust filter units. These measures have also an important effect on the radioactive atmospheric discharges. The objective of this study was to assess the radiological impact of the airborne releases of the power plant under normal working conditions and in particular the influence of the installation of the flue gas purification system. As a first step, we measured the natural radioactivity content of the coal and the radium content of the fly ash . The quantities of the other radioelements discharged through the chimney, were estimated, assuming the same behaviour as radium, except for the more volatile lead and polonium, which will condense preferably on finer ash particles, against which the electro filters are less effective. (A concentration factor of 4 has been adopted). The radon, present in the coal, is assumed to be discharged completely through the chimney. The atmospheric transport, dispersion and deposition of the discharged radionuclides were modelled, applying the bi-Gaussian plume model IFDM. For the calculations, we used hourly averages of the meteorological observations at Mol over the year 1991. The transfers of the radionuclides from air and soil to the biospheric media, exposing man, were calculated with our biosphere model and the radiological impact to the

  12. Nuclear techniques for the on-line bulk analysis of carbon in coal-fired power stations.

    Science.gov (United States)

    Sowerby, B D

    2009-09-01

    Carbon trading schemes usually require large emitters of CO(2), such as coal-fired power stations, to monitor, report and be audited on their CO(2) emissions. The emission price provides a significant additional incentive for power stations to improve efficiency. In the present paper, previous work on the bulk determination of carbon in coal is reviewed and assessed. The most favourable method is that based on neutron inelastic scattering. The potential role of on-line carbon analysers in improving boiler efficiency and in carbon accounting is discussed.

  13. Efficiency analysis of a hard-coal-fired supercritical power plant with a four-end high-temperature membrane for air separation

    International Nuclear Information System (INIS)

    Kotowicz, Janusz; Michalski, Sebastian

    2014-01-01

    The supercritical power plant analyzed in this paper consists of the following elements: a steam turbine, a hard-coal-fired oxy-type pulverized fuel boiler, an air separation unit with a four-end-type high-temperature membrane and a carbon dioxide capture unit. The electrical power of the steam turbine is 600 MW, the live steam thermodynamic parameters are 650°C/30 MPa, and the reheated steam parameters are 670°C/6 MPa. First of all the net efficiency was calculated as functions of the oxygen recovery rate. The net efficiency was lower than the reference efficiency by 9–10.5 pp, and a series of actions were thus proposed to reduce the loss of net efficiency. A change in the boiler structure produced an increase in the boiler efficiency of 2.5–2.74 pp. The range of the optimal air compressor pressure ratio (19–23) due to the net efficiency was also determined. The integration of all installations with the steam turbine produced an increase in the gross electric power by up to 50.5 MW. This operation enabled the replacement of the steam regenerative heat exchangers with gas–water heat exchangers. As a result of these alterations, the net efficiency of the analyzed power plant was improved to 5.5 pp less than the reference efficiency. - Highlights: • Analysis of a power plant with a “four-end” HTM for oxygen production was made. • Reorganization of the flue gas recirculation increased the boiler efficiency. • Optimization of the air compressor pressure ratio decreased the auxiliary power. • Replacement of the regenerative heat exchangers increased the gross electric power. • Comparison of the net efficiency of the analyzed and reference plants were made

  14. Magnetohydrodynamics (MHD) Engineering Test Facility (ETF) 200 MWe power plant Conceptual Design Engineering Report (CDER)

    Science.gov (United States)

    1981-01-01

    The reference conceptual design of the magnetohydrodynamic (MHD) Engineering Test Facility (ETF), a prototype 200 MWe coal-fired electric generating plant designed to demonstrate the commercial feasibility of open cycle MHD, is summarized. Main elements of the design, systems, and plant facilities are illustrated. System design descriptions are included for closed cycle cooling water, industrial gas systems, fuel oil, boiler flue gas, coal management, seed management, slag management, plant industrial waste, fire service water, oxidant supply, MHD power ventilating

  15. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1999-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  16. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  17. Analysis of residual swirl in tangentially-fired natural gas-boiler

    International Nuclear Information System (INIS)

    Hasril Hasini; Muhammad Azlan Muad; Mohd Zamri Yusoff; Norshah Hafeez Shuaib

    2010-01-01

    This paper describes the investigation on residual swirl flow in a 120 MW natural gas, full-scale, tangential-fired boiler. Emphasis is given towards the understanding of the behavior of the combustion gas flow pattern and temperature distribution as a result of the tangential firing system of the boiler. The analysis was carried out based on three-dimensional computational modeling on full scale boiler with validation from key design parameter as well as practical observation. Actual operating parameters of the actual boiler are taken as the boundary conditions for this modeling. The prediction of total heat flux was found to be in agreement with the key design parameter while the residual swirl predicted at the upper furnace agrees qualitatively with the practical observation. Based on this comparison, detail analysis was carried out for comprehensive understanding on the generation and destruction of the residual swirl behavior in boiler especially those with high capacity. (author)

  18. Regulation of hazardous air pollutants emitted from fossil-fired boilers

    International Nuclear Information System (INIS)

    Hendrickson, P.L.; Daellenbach, K.K.

    1993-01-01

    The changes made in section 112 of the Clean Air Act by the 1990 Amendments to the Act will affect the regulation of hazardous air pollutants (HAPs) emitted by fossil-fired boilers. The 1990 Amendments designated 189 chemicals/compounds as HAPS. Major and area sources of these pollutants in categories designated by the Environmental Protection Agency (EPA) will be subject to emission standards set by EPA. Industrial and institutional/commercial boilers are two such categories of HAPs designated by EPA for which emission standards will be issued. Fossil-fired boilers can emit a variety of HAPS. All or a portion of such emissions that exceed designated thresholds are likely to be regulated. This paper discusses how the 1990 amendments impact fossil-fired boilers. The steps are outlined which can be taken by owners of industrial and institutional/commercial boilers before the final emission standards are issued. These steps include participation in EPA's standard setting process, participation in EPA's early reduction program to delay the time when compliance with the maximum achievable control technology (MACT) standard is required, and consideration of any planned modifications to a facility which might subject that facility to a MACT standard set in advance of the EPA-set standard

  19. Dynamic simulation model of a coal thermoelectric plant with a flue gas desulphurisation system

    International Nuclear Information System (INIS)

    Caselles-Moncho, Antonio; Ferrandiz-Serrano, Liliana; Peris-Mora, Eduardo

    2006-01-01

    In this paper a Dynamic Simulation Model has been used to present the likely responses of the electricity industries' latest perturbations such as: changes in environmental regulations, international fuel market evolution, restriction on fuel supply and increase on fuel prices, liberalisation of the European Electricity Market, and the results of applying energy policies and official tools such as taxes and emission allowances. The case under study refers to the Teruel Power Plant, built after the 1970s oil crisis to ensure national electricity supply; burning domestically produced coal in order to ensure local mining activity. The Teruel Power Plant has made relevant investments in order to meet emission limits, such as a Flue Gas Desulphurisation Plant. The economic viability of the power stations has to be analysed after environmental costs have been internalised. A system is defined that studies the coal-firing Electric Power Plant selling energy to the free electricity market, whenever the generation cost is competitive. A Dynamic Simulation Model would appear to be an accurate tool to optimise power station management within different frameworks

  20. Process simulation of co-firing torrefied biomass in a 220 MWe coal-fired power plant

    International Nuclear Information System (INIS)

    Li, Jun; Zhang, Xiaolei; Pawlak-Kruczek, Halina; Yang, Weihong; Kruczek, Pawel; Blasiak, Wlodzimierz

    2014-01-01

    Highlights: • The performances of torrefaction based co-firing power plant are simulated by using Aspen Plus. • Mass loss properties and released gaseous components have been studied during biomass torrefaction processes. • Mole fractions of CO 2 and CO account for 69–91% and 4–27% in total torrefied gases. • The electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. - Abstract: Torrefaction based co-firing in a pulverized coal boiler has been proposed for large percentage of biomass co-firing. A 220 MWe pulverized coal-power plant is simulated using Aspen Plus for full understanding the impacts of an additional torrefaction unit on the efficiency of the whole power plant, the studied process includes biomass drying, biomass torrefaction, mill systems, biomass/coal devolatilization and combustion, heat exchanges and power generation. Palm kernel shells (PKS) were torrefied at same residence time but 4 different temperatures, to prepare 4 torrefied biomasses with different degrees of torrefaction. During biomass torrefaction processes, the mass loss properties and released gaseous components have been studied. In addition, process simulations at varying torrefaction degrees and biomass co-firing ratios have been carried out to understand the properties of CO 2 emission and electricity efficiency in the studied torrefaction based co-firing power plant. According to the experimental results, the mole fractions of CO 2 and CO account for 69–91% and 4–27% in torrefied gases. The predicted results also showed that the electrical efficiency reduced when increasing either torrefaction temperature or substitution ratio of biomass. A deep torrefaction may not be recommended, because the power saved from biomass grinding is less than the heat consumed by the extra torrefaction process, depending on the heat sources

  1. Hybrid model of steam boiler

    International Nuclear Information System (INIS)

    Rusinowski, Henryk; Stanek, Wojciech

    2010-01-01

    In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

  2. Test of a small domestic boiler using different pellets

    International Nuclear Information System (INIS)

    Dias, J.; Costa, M.; Azevedo, J.L.T.

    2004-01-01

    This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

  3. Technologies options for acid-rain control. Book chapter

    International Nuclear Information System (INIS)

    Princiotta, F.T.

    1992-01-01

    The report discusses acid rain control options available to the electric utility industry. They include coal switching, flue gas desulfurization, and such emerging lower cost technologies as Limestone Injection Multistage Burners (LIMB) and Advanced Silicate (ADVACATE), both developed by EPA, selective use of gas to reduce nitrogen oxides (NOx) and sulfur dioxide (SO2) in coal-fired boilers, and the use of Integrated Coal Gasification Combined Cycle (IGCC) technology

  4. Fireside corrosion of nickel base alloys in future 700 C coal fired power plants; Rauchgasseitige Korrosion von Nickelbasislegierungen fuer zukuenftige 700 C-Dampfkraftwerke

    Energy Technology Data Exchange (ETDEWEB)

    Luettschwager, Frank

    2011-09-27

    Coal is still the most important energy source in Germany. In 2009 it produced 42.9 % of the overall German electrical power. Coal is available world-wide in large quantities and can be delivered economically. One of the possible ways to reduce CO{sub 2} pollution is the increase of efficiency of coal fired power plants, which requires steam conditions of up to 700 C - 730 C and 350 bar. Because many German power units will reach the end of their technical lifespan in a few years or the following decade, one will have the possibility to build up modern types of power plants with increased efficiency of more than 50 %. Some international standards (European Pressure Equipment Directive or ASME Boiler and Pressure Vessel Code) require 100 000 hour creep rupture strength of 100 MPa at 750 C. Therefore, nickel base alloys are in the focus of material qualification processes. Nickel base alloys are well investigated due to their hot corrosion behaviour. It is known that sodium sulphate may generate hot corrosion on those alloys at temperatures above its melting point of 884 C. On nickel base alloys an eutectic mixture of nickel sulphate and sodium sulphate with a melting point of 671 C can be generated, which leads to accelerated corrosion. This work examines, whether the high amount of sulphur and alkali metals will induce hot corrosion at the estimated working temperature on devices manufactured from nickel base alloy. Two synthetic coal ash deposits, according to the chemical composition of hard coal and lignite, and typical flue gases with and without sulphur dioxide were blended of pure agents. The reactions of the deposits with heater tubes' materials and synthetic flue gases are examined in the temperature range from 650 C to 800 C and different time ranges up to 2000 hours. The corroded specimen are examined with SEM/EDX to identify relevant corrosion products and determine the corrosivity of deposited compounds. Deposits increase the corrosion rate of

  5. Boiler corrosion (citations from the NTIS data base). Report for 1964-Jul 76

    International Nuclear Information System (INIS)

    Smith, M.F.

    1976-07-01

    Research on design, improved efficiency, materials, cathodic protection, corrosion inhibiting additives and combustion in coal and fuel oil fired boilers are cited. Corrosion from limestone injection for pollution control, magnetohydrodynamics, ship boilers, and nuclear power plant boilers are included. (This updated bibliography contains 86 abstracts, 9 of which are new entries to the previous edition.)

  6. Development of I and C system for the coal feeder of coal firing plant

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Teak Soo; Park, Chan Ho [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

    1996-12-31

    KECC(Kepco Coal Feeder Control System) receives coal weight, conveyor speed and boiler demand signals. It controls coal flow by generating speed signal of feeder which conveys coal in hopper to pulverizer, displaying measured coal quantity and providing local auto and manual manipulator (author). 33 figs.

  7. Opportunities for Decarbonizing Existing U.S. Coal-Fired Power Plants via CO2 Capture, Utilization and Storage.

    Science.gov (United States)

    Zhai, Haibo; Ou, Yang; Rubin, Edward S

    2015-07-07

    This study employs a power plant modeling tool to explore the feasibility of reducing unit-level emission rates of CO2 by 30% by retrofitting carbon capture, utilization, and storage (CCUS) to existing U.S. coal-fired electric generating units (EGUs). Our goal is to identify feasible EGUs and their key attributes. The results indicate that for about 60 gigawatts of the existing coal-fired capacity, the implementation of partial CO2 capture appears feasible, though its cost is highly dependent on the unit characteristics and fuel prices. Auxiliary gas-fired boilers can be employed to power a carbon capture process without significant increases in the cost of electricity generation. A complementary CO2 emission trading program can provide additional economic incentives for the deployment of CCS with 90% CO2 capture. Selling and utilizing the captured CO2 product for enhanced oil recovery can further accelerate CCUS deployment and also help reinforce a CO2 emission trading market. These efforts would allow existing coal-fired EGUs to continue to provide a significant share of the U.S. electricity demand.

  8. Concerning the acid dew point in waste gases from combustion processes

    Energy Technology Data Exchange (ETDEWEB)

    Knoche, K.F.; Deutz, W.; Hein, K.; Derichs, W.

    1986-09-01

    The paper discusses the problems associated with the measurement of acid dew point and of sulphuric acid-(say SO/sub 3/-)concentrations in the flue gas from brown coal-fired boiler plants. The sulphuric acid content in brown coal flue gas has been measured at 0.5 to 3 vpm in SO/sub 2/ concentrations of 200 to 800 vpm. Using a conditional equation, the derivation of which from new formulae for phase stability is described in the paper, an acid dew point temperature of 115 to 125/sup 0/C is produced.

  9. Fuel quality and its effect on the design of power boilers in the USA

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R.

    1984-05-01

    Statistical data, taken from Power, Proceedings of the American Power Conference and others, on developments since the 1950s in boiler design caused by the increasing use of lower quality fuel (subbituminous and lignite coals) are presented. The effect of pollution regulations in the USA on boiler design is discussed. The results of a 16 year study by the TVA on the decrease in coal quality fired in its boilers and its effect on boiler efficiency are presented. Methods of transport are surveyed. Descriptions and characteristics of several modern boilers designed by Babcock and Wilcox, Combustion Engineering, Foster-Wheeler and Riley Stoker are given. 13 references.

  10. Evaluation of AFBC co-firing of coal and hospital wastes

    Energy Technology Data Exchange (ETDEWEB)

    1991-02-01

    The purpose of this program is to expand the use of coal by utilizing CFB (circulating fluidized bed) technology to provide an environmentally safe method for disposing of waste materials. Hospitals are currently experiencing a waste management crisis. In many instances, they are no longer permitted to burn pathological and infectious wastes in incinerators. Older hospital incinerators are not capable of maintaining the stable temperatures and residence times necessary in order to completely destroy toxic substances before release into the atmosphere. In addition, the number of available landfills which can safely handle these substances is decreasing each year. The purpose of this project is to conduct necessary research investigating whether the combustion of the hospital wastes in a coal-fired circulating fluidized bed boiler will effectively destroy dioxins and other hazardous substances before release into the atmosphere. If this is proven feasible, in light of the quantity of hospital wastes generated each year, it would create a new market for coal -- possibly 50 million tons/year.

  11. Upgrading and efficiency improvement in coal-fired power plants

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-08-01

    Improving the efficiencies of the large number of older coal-fired power plants operating around the world would give major savings in CO2 emissions together with significant other benefits. This report begins with a summary of the ways efficiency can become degraded and of the means available to combat the decrease in performance. These include improvements to operating and maintenance practices and more major techniques that are available, including boiler and turbine retrofits. There is also an update on fuel drying developments as a route to higher efficiency in plants firing high moisture lignites. The largest chapter of the report contains a number of descriptions of case study improvement projects, to illustrate measures that have been applied, benefits that have been achieved and identify best practices, which are summarised. Major national and international upgrading programmes are described.

  12. Thermal Spray Coatings for High-Temperature Corrosion Protection in Biomass Co-Fired Boilers

    Science.gov (United States)

    Oksa, M.; Metsäjoki, J.; Kärki, J.

    2015-01-01

    There are over 1000 biomass boilers and about 500 plants using waste as fuel in Europe, and the numbers are increasing. Many of them encounter serious problems with high-temperature corrosion due to detrimental elements such as chlorides, alkali metals, and heavy metals. By HVOF spraying, it is possible to produce very dense and well-adhered coatings, which can be applied for corrosion protection of heat exchanger surfaces in biomass and waste-to-energy power plant boilers. Four HVOF coatings and one arc sprayed coating were exposed to actual biomass co-fired boiler conditions in superheater area with a probe measurement installation for 5900 h at 550 and 750 °C. The coating materials were Ni-Cr, IN625, Fe-Cr-W-Nb-Mo, and Ni-Cr-Ti. CJS and DJ Hybrid spray guns were used for HVOF spraying to compare the corrosion resistance of Ni-Cr coating structures. Reference materials were ferritic steel T92 and nickel super alloy A263. The circulating fluidized bed boiler burnt a mixture of wood, peat and coal. The coatings showed excellent corrosion resistance at 550 °C compared to the ferritic steel. At higher temperature, NiCr sprayed with CJS had the best corrosion resistance. IN625 was consumed almost completely during the exposure at 750 °C.

  13. Life assessment and emissions monitoring of Indian coal-fired power plants. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1992-07-01

    At the request of the Pittsburgh Energy Technology Center (PETC) of the United States Department of Energy (USDOE), the traveler, along with Dr. R. P. Krishnan, Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee spent three weeks in India planning and performing emissions monitoring at the coal-fired Vijayawada Thermal Power Station (VTPS). The coordination for the Indian participants was provided by BHEL, Trichy and CPRI, Bangalore. The trip was sponsored by the PETC under the United States Agency for International Development (USAID)/Government of India (GOI)P Alternate Energy Resources Development (AERD) Project. The AERD Project is managed by PETC, and ORNL is providing the technical coordination and support for four coal projects that are being implemented with BHEL, Trichy. The traveler, after briefing the USAID mission in New Delhi visited BHEL, Trichy and CPRI, Bangalore to coordinate and plan the emissions test program. The site selection was made by BHEL, CPRI, TVA, and PETC. Monitoring was performed for 4 days on one of the 4 existing 210 MW coal-fired boilers at the VTPS, 400 km north of Madras, India.

  14. The effectiveness of recirculating flue gasses on a gas-fuel oil boiler unit with hearth burners

    Energy Technology Data Exchange (ETDEWEB)

    Eremeev, V V; Kovalenko, A L; Kozlov, V G

    1981-01-01

    The results of investigating the effect of recirculating flue gasses on a TP-87 boiler (D = 420 tons per hour, 14 MPa, 560 C) with a hearth composition of four gas-fuel oil burners are presented. The heat-release rate of the volume of the furnace is 136 Kw per m/sup 3/; that if a cross section of the combustion chamber is 3.2 MW/m/sup 2/. The hot air temperature is 420 C. The tests were carried out during the combustion of M-100 petroleum oil which has a moisture content of 3 / 4% and a sulfur content of 2.4%. The pressure of the oil against the mechanical sprayers is 2.9-3.0 MPa at the rated load; the temperature is 125-130 C. The recirculation of the flue gasses was organized in order to expand the regulatory stress range and decrease the discharge of nitric oxides into the atmosphere. Moreover, flue gasses with a temperature of 330-370/sup 0/C were removed from a first-degree BE gas conduit, and, using two BGD-15.5 type exhaust fans, were fed into the annular channels around the burners. The calculated velocity of the gasses at the output of the burner is equal to 35 M/s; the air velocity is 64 M/s. It is shown that the TP-87 furnace--with fuel oil hearth burners and recirculation to obtain flue gasses into independent burner ducts--makes it possible to obtain a useful stress range during almost complete fuel oil combustion with minimal air exceses by maintaining the calculated temperature of the superheated vapor. Recirculating flue gasses in a duct around the burners constitutes an effective means of decreasing the discharge of nitric oxides, and of decreasing local heat stress on the screens. However, increasing the recirculation coefficient to 0.17 causes a 0.35% increase in the loss of heat with the departing gasses (the temperature of which increases by 7 C), and a 0.15% decrease in the heat flow rate for SN, which leads to an overall drop of approx. 0.5% in the efficiency coefficient of the boiler.

  15. ENHANCED CONTROL OF MERCURY BY WET FLUE GAS DESULFURIZATION SYSTEMS; FINAL

    International Nuclear Information System (INIS)

    Unknown

    2001-01-01

    The U.S. Department of Energy and EPRI co-funded this project to improve the control of mercury emissions from coal-fired power plants equipped with wet flue gas desulfurization (FGD) systems. The project has investigated catalytic oxidation of vapor-phase elemental mercury to a form that is more effectively captured in wet FGD systems. If successfully developed, the process could be applicable to over 90,000 MW of utility generating capacity with existing FGD systems, and to future FGD installations. Field tests were conducted to determine whether candidate catalyst materials remain active towards mercury oxidation after extended flue gas exposure. Catalyst life will have a large impact on the cost effectiveness of this potential process. A mobile catalyst test unit was used to test the activity of four different catalyst materials for a period of up to six months each at three utility sites. Catalyst testing was completed at the first site, which fires Texas lignite, in December 1998; at the second test site, which fires a Powder River Basin subbituminous coal, in November 1999; and at the third site, which fires a medium- to high-sulfur bituminous coal, in January 2001. Results of testing at each of the three sites were reported in previous technical notes. At Site 1, catalysts were tested only as powders dispersed in sand bed reactors. At Sites 2 and 3, catalysts were tested in two forms, including powders dispersed in sand and in commercially available forms such as extruded pellets and coated honeycomb structures. This final report summarizes and presents results from all three sites, for the various catalyst forms tested. Field testing was supported by laboratory tests to screen catalysts for activity at specific flue gas compositions, to investigate catalyst deactivation mechanisms and methods for regenerating spent catalysts. Laboratory results are also summarized and discussed in this report

  16. Impact of Coal Fly Ash Addition on Combustion Aerosols (PM2.5) from Full-Scale Suspension-Firing of Pulverized Wood

    DEFF Research Database (Denmark)

    Damø, Anne Juul; Wu, Hao; Frandsen, Flemming

    2014-01-01

    The formation of combustion aerosols was studied in an 800 MWth suspension-fired power plant boiler, during combustion of pulverized wood pellets with and without addition of coal fly ash as alkali capture additive. The aerosol particles were sampled and characterized by a low-pressure cascade im...

  17. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were...... compared with available gas temperature and species concentration measurements showing good agreement. Combustionof biomass in grate-based boilers is often associated with high emission levels and relatively high amounts of unburnt carbon in the fly ash.Based on the CFD analysis, it is suggested that poor...

  18. Exergetic analysis of a steam power plant using coal and rice straw in a co-firing process

    Energy Technology Data Exchange (ETDEWEB)

    Restrepo, Alvaro; Miyake, Raphael Guardini; Bazzo, Edson [Federal University of Santa Catarina (UFSC), Dept. of Mechanical Engineering, Florianopolis, SC (Brazil)], e-mails: arestrep@labcet.ufsc.br, miyake@labcet.ufsc.br, ebazzo@emc.ufsc.br; Bzuneck, Marcelo [Tractebel Energia S.A., Capivari de Baixo, SC (Brazil). U.O. Usina Termeletrica Jorge Lacerda C.], e-mail: marcelob@tractebelenergia.com.br

    2010-07-01

    This paper presents an exergetic analysis concerning an existing 50 M We steam power plant, which operates with pulverized coal from Santa Catarina- Brazil. In this power plant, a co-firing rice straw is proposed, replacing up to 10% of the pulverized coal in energy basis required for the boiler. Rice straw has been widely regarded as an important source for bio-ethanol, animal feedstock and organic chemicals. The use of rice straw as energy source for electricity generation in a co-firing process with low rank coal represents a new application as well as a new challenge to overcome. Considering both scenarios, the change in the second law efficiency, exergy destruction, influence of the auxiliary equipment and the greenhouse gases emissions such as CO{sub 2} and SO{sub 2} were considered for analysis. (author)

  19. Oil fired boiler/solar tank- and natural gas burner/solar tank-units

    DEFF Research Database (Denmark)

    Furbo, Simon; Vejen, Niels Kristian; Frederiksen, Karsten Vinkler

    1999-01-01

    During the last few years new units consisting of a solar tank and either an oil fired boiler or a natural gas burner have been introduced on the Danish market. Three different marketed units - two based on a natural gas burner and one based on an oil fired boiler - have been tested in a heat...

  20. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were compa...... mixing in the furnace is a key issue leading to these problems. q 2003 Elsevier Ltd. All rights reserved....