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Sample records for co-ag alloys milled

  1. Electrochemical Noise Chaotic Analysis of NiCoAg Alloy in Hank Solution

    Directory of Open Access Journals (Sweden)

    D. Bahena

    2011-01-01

    Full Text Available The potential and current oscillations during corrosion of NiCoAg alloy in Hank solution were studied. Detailed nonlinear fractal analyses were used to characterize complex time series clearly showing that the irregularity in these time series corresponds to deterministic chaos rather than to random noise. The chaotic oscillations were characterized by power spectral densities, phase space, and Lyapunov exponents. Electrochemical impedance was also applied the fractal dimensions for the corroded surface was obtained, and a corrosion mechanism was proposed.

  2. High-Energy Ball-Milling of Alloys and Compounds

    International Nuclear Information System (INIS)

    Le Caer, G.; Delcroix, P.; Begin-Colin, S.; Ziller, T.

    2002-01-01

    After outlining some characteristics of high-energy ball-milling, we discuss selected examples of phase transformation and of alloy synthesis which focus on deviations from archetypal behaviours and throw light on the milling mechanisms. Some contributions of Moessbauer spectrometry to the characterization of ground materials are described.

  3. Ti-Pt Alloys form mechanical milling

    CSIR Research Space (South Africa)

    Nxumalo, S

    2009-12-01

    Full Text Available C maximum in these alloys. A few researchers have studied the martensitic transformation in TiPt alloys using arc melted cast samples. In this work high temperature shape memory alloys are targeted using powder metallurgy as a processing route....

  4. Effects of high energy ball milling on synthesis and characteristics of Ti-Mg alloys

    CSIR Research Space (South Africa)

    Chikwanda, HK

    2008-01-01

    Full Text Available The synthesis of Ti-Mg alloys using mechanical alloying method has been investigated. Effects of the mechanical alloying parameters on the resultant microstructural features have been studied. This work presents the effects of milling speed...

  5. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  6. Study on surface defects in milling Inconel 718 super alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

    2015-04-15

    Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

  7. Chemical-milling solution for invar alloy

    Science.gov (United States)

    Batiuk, W.

    1980-01-01

    Excellent surface finishes and tolerances are achieved using two formulations. Solution A gives finish of 3.17 micrometers after milling at 57 to 63 deg C. Constituents of A are: Hydrofluoric acid (70%), 5,8 oz/gal; nitric acid (40-42) degrees Baume), 40 oz/gal. Alternative solution gives 2.16 micrometer finish, and differs from A by addition of 7% phosphoric acid. Formulations eliminate channeling at root fillets, dishing, island formation, and overhangs.

  8. Comparative Study by MS and XRD of Fe50Al50 Alloys Produced by Mechanical Alloying, Using Different Ball Mills

    International Nuclear Information System (INIS)

    Rojas Martinez, Y.; Perez Alcazar, G. A.; Bustos Rodriguez, H.; Oyola Lozano, D.

    2005-01-01

    In this work we report a comparative study of the magnetic and structural properties of Fe 50 Al 50 alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe 50 Al 50 sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

  9. Partial amorphization of an α-FeCr alloy by ball-milling

    International Nuclear Information System (INIS)

    Loureiro, J. M.; Costa, B. F. O.; Caer, G. Le; Delcroix, P.

    2008-01-01

    The structural changes of near-equiatomic α-FeCr alloys, ground in a vibratory mill in vacuum and in argon, were followed as a function of milling time. An amorphous phase forms in both cases but at a much faster rate when milling in argon than when milling in vacuum. Amorphisation by ball-milling of α-FeCr alloys is deduced to be an intrinsic phenomenon which is however speeded-up by oxygen. The amorphous phase crystallizes into a bcc Cr-rich phase and a bcc Fe-rich phase when annealed for short times.

  10. Mechanochemical synthesis of nanostructured chemical hydrides in hydrogen alloying mills

    International Nuclear Information System (INIS)

    Wronski, Z.; Varin, R.A.; Chiu, C.; Czujko, T.; Calka, A.

    2007-01-01

    Mechanical alloying of magnesium metal powders with hydrogen in specialized hydrogen ball mills can be used as a direct route for mechanochemical synthesis of emerging chemical hydrides and hydride mixtures for advanced solid-state hydrogen storage. In the 2Mg-Fe system, we have successfully synthesized the ternary complex hydride Mg 2 FeH 6 in a mixture with nanometric Fe particles. The mixture of complex magnesium-iron hydride and nano-iron released 3-4 wt.%H 2 in a thermally programmed desorption experiment at the range 285-295 o C. Milling of the Mg-2Al powder mixture revealed a strong competition between formation of the Al(Mg) solid solution and the β-MgH 2 hydride. The former decomposes upon longer milling as the Mg atoms react with hydrogen to form the hydride phase, and drive the Al out of the solid solution. The mixture of magnesium dihydride and nano-aluminum released 2.1 wt.%H 2 in the temperature range 329-340 o C in the differential scanning calorimetry experiment. The formation of MgH 2 was suppressed in the Mg-B system; instead, a hydrogenated amorphous phase (Mg,B)H x , was formed in a mixture with nanometric MgB 2 . Annealing of the hydrogen-stabilized amorphous mixture produced crystalline MgB 2

  11. Ferromagnetic behavior of nanocrystalline Cu–Mn alloy prepared by ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, B.N., E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700 032 (India); Sardar, G. [Department of Zoology, Baruipur College, South 24 parganas 743 610 (India); Nath, D.N. [Department of Physical Chemistry, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700 032 (India); Chattopadhyay, P.P. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India)

    2014-12-15

    50Cu–50Mn (wt%) alloy was produced by ball milling. The milling was continued up to 30 h followed by isothermal annealing over a four interval of temperature from 350 to 650 °C held for 1 h. Crystallite size, lattice strain, lattice parameter were determined by Rietveld refinement structure analysis of X-ray diffraction data. The amount of dissolved/precipitated Mn (wt%) after ball milling/milling followed by annealing was calculated by quantative phase analysis (QPA). The increase of coercivity could be attributed to the introduction of lattice strain and reduction of crystallite size as a function of milling time. Electron paramagnetic resonance and superconducting quantum interface device analysis indicate that soft ferromagnetic behavior has been achieved by ball milled and annealed Cu–Mn alloy. The maximum coercivity value of Cu–Mn alloy obtained after annealing at 350 °C for 1 h is 277 Oe. - Highlights: • A small amount of Mn has dissolved in Cu after ball milling for 30 h. • Coercivity of the Cu–Mn alloy has increased with an increase in milling time. • Substantial MnO has formed after annealing at 650 °C for 1 h. • The ball milled and annealed alloy have revealed soft ferromagnetic behavior. • The alloy annealed at 350 °C shows the maximum value of coercivity.

  12. Fabrication of Ti-Ni-Cu shape memory alloy powders by ball milling method

    International Nuclear Information System (INIS)

    Kang, S.; Nam, T.

    2001-01-01

    Ti-Ni and Ti-Ni-Cu shape memory alloy powders have been fabricated by ball milling method, and then alloying behavior and transformation behavior were investigated by means of optical microscopy, electron microscopy, X-ray diffraction and differential scanning calorimetry. As milled Ti-Ni powders fabricated with milling time less than 20 hrs was a mixture of pure elemental Ti and Ni, and therefore it was unable to obtain alloy powders because the combustion reaction between Ti and Ni occurred during heat treatment. Since those fabricated with milling time more than 20 hrs was a mixture of Ti-rich and Ni-rich Ti-Ni solid solution, however, it was possible to obtain alloy powders without the combustion reaction during heat treatment. Clear exothermic and endothermic peaks appeared in the cooling and heating curves, respectively in DSC curves of 20 hrs and 30 hrs milled Ti-Ni powders. On the other hand, in DSC curves of 1 hr, 10 hrs, 50 hrs and 100 hrs, the thermal peaks were almost discernible. The most optimum ball milling time for fabricating Ti-Ni alloy powders was 30 hrs. Ti-40Ni-10Cu(at%) alloy powders were fabricated successfully by ball milling conditions with rotating speed of 100 rpm and milling time of 30 hrs. (author)

  13. Amorphous phase formation in intermetallic Mg2Ni alloy synthesized by ethanol wet milling

    International Nuclear Information System (INIS)

    Wang, H.-W.; Chyou, S.-D.; Wang, S.-H.; Yang, M.-W.; Hsu, C.-Y.; Tien, H.-C.; Huang, N.-N.

    2009-01-01

    The hydriding/dehydriding properties of an intermetallic Mg 2 Ni alloy synthesized by wet ball milling in ethanol have been investigated. The appearance of the particle surface after different milling methods is one obvious difference. The alloyed powders prepared by either dry milling or wet milling under ethanol were characterized for phase content by X-ray diffractometer (XRD). The results show that two broad diffuse peaks, which are an ionic-organic-Mg amorphous material, appear in addition to the nickel element peaks. This unexpected amorphous phase has the special hydrogen absorbing/desorbing features.

  14. Phase transition of Ni-Mn-Ga alloy powders prepared by vibration ball milling

    International Nuclear Information System (INIS)

    Tian, B.; Chen, F.; Tong, Y.X.; Li, L.; Zheng, Y.F.; Liu, Y.; Li, Q.Z.

    2011-01-01

    Research highlights: → The vibration ball milling with a high milling energy introduces the atomic disorder and large lattice distortion in the alloy during milling and makes the formation of disordered fcc structure phase in the alloy. → The transition temperature and activation energy for disordered fcc → disordered bcc are ∼320 o C and 209 ± 8 kJ/mol, respectively. → The alloy powders annealed at 800 o C for 1 h show a one-stage martensitic transformation with quite lower latent heat compared to the bulk alloy. - Abstract: This study investigated the phase transformation of the flaky shaped Ni-Mn-Ga powder particles with thickness around 1 μm prepared by vibration ball milling and post-annealing. The SEM, XRD, DSC and ac magnetic susceptibility measurement techniques were used to characterize the Ni-Mn-Ga powders. The structural transition of Heusler → disordered fcc occurred in the powders prepared by vibration ball milling (high milling energy) for 4 h, which was different from the structural transition of Heusler → disordered fct of the powders fabricated by planetary ball milling (low milling energy) for 4 h. The two different structures after ball milling should be due to the larger lattice distortion occurred in the vibration ball milling process than in the planetary ball milling process. The structural transition of disordered fcc → disordered bcc took place at ∼320 o C during heating the as-milled Ni-Mn-Ga powders, which was attributed to the elimination of lattice distortion caused by ball milling. The activation energy for this transition was 209 ± 8 kJ/mol. The Ni-Mn-Ga powder annealed at 800 o C mainly contained Heusler austenite phase at room temperature and showed a low volume of martensitic transformation upon cooling. The inhibition of martensitic transformation might be attributed to the reduction of grain size in the annealed Ni-Mn-Ga particles.

  15. Effect of milling on the magnetic properties of Al–Mn obtained by mechanical alloying

    International Nuclear Information System (INIS)

    Betancourt, Mirna; Silva, Pedro; Gonzalez, Gema

    2012-01-01

    Highlights: ► Al–42 at.% Mn transforms to α-Mn(Al) by mechanical milling after 5 h of milling. ► Transformation to nano β-Mn is reached after 50 h of milling with 6 nm grain size. ► Milling strongly affects magnetic behavior. - Abstract: Al–Mn powders were prepared to obtain the compound Mn 42 Al 58 by mechanical alloying. The powders were milled during different periods (1 h, 5 h, 11.5 h, 15 h, 20 h and 50 h) using a SPEX 8000 mixer mill in nitrogen atmosphere. The materials were characterized by X-ray diffraction (XRD) and magnetic properties at room temperature, using a vibrating sample magnetometer (VSM). XRD shows partial transformation to α-Mn after only 1 h of milling and a mixture of α-Mn and β-Mn after 11.5 h of milling and further milling resulted in transformation to β-Mn phase with a grain size of 6 nm after 50 h. The change in magnetic properties with milling time is quite dramatic, from a ferromagnetic behavior for α-Mn(Al) to paramagnetic after 11.5 h of milling and showing again ferromagnetic behavior, with a strong increase of magnetization values of 5.5 emu/g, after 50 h of milling with formation of β-Mn(Al).

  16. On rolling of alloyed steels on the continuous light-section mill 250

    International Nuclear Information System (INIS)

    Grigor'ev, V.K.; Antipov, V.F.; Zamotin, V.M.; Kuznetsov, Yu.M.

    1976-01-01

    Using the method of computed ratios, the expected loads (torques) have been calculated in the rolling of alloyed steels on the light-section mill 250 of the Chelyabinsk metallurgical works. The deviation of the computed torques from those measured for steels 35GS and St5ps does not exceed -6%. Data are given on changes in torques during the rolling of alloyed steels in the different stands as compared with the actual data for the rolling of ordinary steel. Calculations show, and experimental data confirm, that, according to the torque value, it is possible to roll alloyed steels of sufficiently wide assortment on mill 250

  17. Mechanical alloying and reactive milling in a high energy planetary mill

    International Nuclear Information System (INIS)

    Jiang Xianjin; Trunov, Mikhaylo A.; Schoenitz, Mirko; Dave, Rajesh N.; Dreizin, Edward L.

    2009-01-01

    Powder refinement in a planetary mill (Retsch PM 400-MA) is investigated experimentally and analyzed using discrete element modeling (DEM). Refinement is defined as the average size of the individual components in a composite powder. The specific milling dose, defined as the product of charge ratio and milling time, is used as an experimental parameter tracking the progress of the material refinement. This parameter is determined experimentally for milling of boron and titanium powders, for which the time of initiation of a self-sustained reaction is measured under different milling conditions. It is assumed that the reaction becomes self-sustaining when the same powder refinement is achieved. The DEM calculations established that the milling balls primarily roll along the milling container's perimeter. The inverse of the rate of energy dissipation resulting from this rolling motion is used as the DEM analog of the specific milling dose. The results correlate well with experimental observations.

  18. Microstructural characteristics and mechanical properties of carbon nanotube reinforced aluminum alloy composites produced by ball milling

    International Nuclear Information System (INIS)

    Raviathul Basariya, M.; Srivastava, V.C.; Mukhopadhyay, N.K.

    2014-01-01

    Highlights: • 6082 Al alloy composite with 2 wt% multiwalled carbon nanotubes prepared by milling. • Effect of milling time on structure and property evolution has been studied. • The reinforced composite powders showed a drastic crystallite size refinement. • The presence of carbon nanotube led to a two fold increase in the hardness and modulus. • The composite powder showed good thermal stability studied by DTA. - Abstract: The influence of milling time on the structure, morphology and thermal stability of multi-walled carbon nanotubes (MWCNTs) reinforced EN AW6082 aluminum alloy powders has been studied. After structural and microstructural characterization of the mechanically milled powders micro- and nano-hardness of the composite powder particles were evaluated. The morphological and X-ray diffraction studies on the milled powders revealed that the carbon nanotubes (CNTs) were uniformly distributed and embedded within the aluminum matrix. No reaction products were detected even after long milling up to 50 h. Nanotubes became shorter in length as they fractured under the impact and shearing action during the milling process. A high hardness of about 436 ± 52 HV is achieved for the milled powders, due to the addition of MWCNTs, after milling for 50 h. The increased elastic modulus and nanohardness can be attributed to the finer grain size evolved during high energy ball milling and to the uniform distribution of hard CNTs in the Al-alloy matrix. The hardness values of the composite as well as the matrix alloy compares well with that predicted by the Hall–Petch relationship

  19. Magnetic properties of nanocrystalline Fe–10%Ni alloy obtained by planetary ball mills

    International Nuclear Information System (INIS)

    Hamzaoui, Rabah; Elkedim, Omar

    2013-01-01

    Highlights: •Solid solution formation accompanied by a grain refinement for nanocrystalline Fe-Ni. •The shock mode process (SMP) prevails when Ω > >ω. •The friction mode process (FMP) is stronger when Ω < <ω. •The FMP leads to the formation of alloys exhibiting a soft magnetic behavior. -- Abstract: Planetary ball mill PM 400 from Retsch (with different milling times for Ω = 400 rpm, ω = 800 rpm) and P4 vario ball mill from Fritsch (with different milling conditions (Ω/ω), Ω and ω being the disc and the vial rotation speeds, respectively) are used for obtaining nanocrystalline Fe–10wt% Ni. The structure and magnetic properties are studied by using X-ray diffraction, SEM and hysteresis measurements, respectively. The bcc-Fe(Ni) phase formation is identified by X-ray diffraction. The higher the shock power and the higher milling time are, the larger the bcc lattice parameter and the lower the grain size. The highest value of the coercivity is 1600 A/m for Fe–10 wt.%Ni (with shock mode (424 rpm/100 rpm) after 36 h of milling), while the lowest value is 189 A/m for (400 rpm/800 rpm) after 72 h of milling. The milling performed in the friction mode has been found to lead the formation of alloys exhibiting a soft magnetic behavior for nanocrystalline Fe–10%Ni

  20. Research on the Treatment of Aluminum Alloy Chemical Milling Wastewater with Fenton Process

    Science.gov (United States)

    Zong-liang, Huang; Ru, Li; Peng, Luo; Jun-li, Gu

    2018-03-01

    The aluminum alloy chemical milling wastewater was treated by Fenton method. The effect of pH value, reaction time, rotational speed, H2O2 dosage, Fe2+ dosage and the molar ratio between H2O2 and Fe2+ on the COD removal rate of aluminum alloy chemical milling wastewater were investigated by single factor experiment and orthogonal experiment. The results showed that the optimum operating conditions for Fenton oxidation were as follows: the initial pH value was 3, the rotational speed was 250r/min, the molar ratio of H2O2 and Fe2+ was 8, the reaction time was 90 min. Under the optimum conditions, the removal rate of the wastewater’s COD is about 72.36%. In the reaction kinetics that aluminum alloy chemical milling wastewater was oxidized and degraded by Fenton method under the optimum conditions, the reaction sequence of the initial COD was 0.8204.

  1. Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

    Energy Technology Data Exchange (ETDEWEB)

    Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P. [Dept. Combustibles Nucleares. Comision Nacional de Energia Atomica, Av. Gral. Paz 1499, 1650 Buenos Aires (Argentina)

    2002-07-01

    Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable {gamma} (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

  2. Powder production of U-Mo alloy, HMD process (Hydriding- Milling- Dehydriding)

    International Nuclear Information System (INIS)

    Pasqualini, E. E.; Garcia, J.H.; Lopez, M.; Cabanillas, E.; Adelfang, P.

    2002-01-01

    Uranium-molybdenum (U-Mo) alloys can be hydrided massively in metastable γ (gamma) phase. The brittle hydride can be milled and dehydrided to acquire the desired size distributions needed for dispersion nuclear fuels. The developments of the different steps of this process called hydriding-milling- dehydriding (HMD Process) are described. Powder production scales for industrial fabrication is easily achieved with conventional equipment, small man-power and low investment. (author)

  3. Synthesis of the Mg2Ni alloy prepared by mechanical alloying using a high energy ball mill

    International Nuclear Information System (INIS)

    Iturbe G, J. L.; Lopez M, B. E.; Garcia N, M. R.

    2010-01-01

    Mg 2 Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

  4. Synthesis of the Mg{sub 2}Ni alloy prepared by mechanical alloying using a high energy ball mill

    Energy Technology Data Exchange (ETDEWEB)

    Iturbe G, J. L.; Lopez M, B. E. [ININ, Departamento de Quimica, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Garcia N, M. R., E-mail: joseluis.iturbe@inin.gob.m [UNAM, Facultad de Estudios Superiores Zaragoza, Batalla 5 de Mayo s/n, Esq. Fuerte de Loreto, Col. Ejercito de Oriente, 09230 Mexico D. F. (Mexico)

    2010-07-01

    Mg{sub 2}Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

  5. The structural changes of Y2O3 in ferritic ODS alloys during milling

    International Nuclear Information System (INIS)

    Hilger, I.; Tegel, M.; Gorley, M.J.; Grant, P.S.; Weißgärber, T.; Kieback, B.

    2014-01-01

    Oxide dispersion strengthened (ODS) ferritic steels are usually fabricated via mechanical alloying and subsequent consolidation via hot extrusion or hot isostatic pressing. During the individual process steps, a complex evolution of the nanoparticle structure is taking place. Powders with different Y 2 O 3 contents were milled and examined by means of X-ray diffraction (XRD) and atom probe tomography (APT). It has been observed that the Y 2 O 3 is fragmented and becomes partially amorphous upon milling due to the grain refinement of Y 2 O 3 during the milling process. There was no compelling evidence for Y 2 O 3 dissociation and dissolution into the steel matrix

  6. Wear of carbide inserts with complex surface treatment when milling nickel alloy

    Science.gov (United States)

    Fedorov, Sergey; Swe, Min Htet; Kapitanov, Alexey; Egorov, Sergey

    2018-03-01

    One of the effective ways of strengthening hard alloys is the creating structure layers on their surface with the gradient distribution of physical and mechanical properties between the wear-resistant coating and the base material. The article discusses the influence of the near-surface layer which is modified by low-energy high-current electron-beam alloying and the upper anti-friction layer in a multi-component coating on the wear mechanism of the replaceable multifaceted plates in the dry milling of the difficult to machine nickel alloys.

  7. Structural and magnetic properties of Fe60Al40 alloys prepared by means of a magnetic mill

    International Nuclear Information System (INIS)

    Bernal-Correa, R.; Rosales-Rivera, A.; Pineda-Gomez, P.; Salazar, N.A.

    2010-01-01

    A study on synthesis, structural and magnetic characterization of Fe 60 Al 40 (at.%) alloys prepared by means of mechanical alloying process is presented. The mechanical alloying was performed using a milling device with magnetically controlled ball movement (Uni-Ball-Mill 5 equipment) at several milling times. The characterization was carried out via X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The effects of milling time on the structural state, morphological evolution and magnetic behaviour of the Fe 60 Al 40 (at.%) alloys are discussed. Besides, in this current study we emphasize the result that indicating a ferro-para-ferromagnetic transition from a correlation between X-ray diffraction and magnetization data.

  8. Chemical milling solution reveals stress corrosion cracks in titanium alloy

    Science.gov (United States)

    Braski, D. N.

    1967-01-01

    Solution of hydrogen flouride, hydrogen peroxide, and water reveals hot salt stress corrosion cracks in various titanium alloys. After the surface is rinsed in water, dried, and swabbed with the solution, it can be observed by the naked eye or at low magnification.

  9. Comparative Study by MS and XRD of Fe{sub 50}Al{sub 50} Alloys Produced by Mechanical Alloying, Using Different Ball Mills

    Energy Technology Data Exchange (ETDEWEB)

    Rojas Martinez, Y., E-mail: yarojas@ut.edu.co [University of Tolima, Department of Physics (Colombia); Perez Alcazar, G. A. [University of Valle, Department of Physics (Colombia); Bustos Rodriguez, H.; Oyola Lozano, D., E-mail: doyolalozano@yahoo.com.mx [University of Tolima, Department of Physics (Colombia)

    2005-02-15

    In this work we report a comparative study of the magnetic and structural properties of Fe{sub 50}Al{sub 50} alloys produced by mechanical alloying using two different planetary ball mills with the same ball mass to powder mass relation. The Fe{sub 50}Al{sub 50} sample milled during 48 h using the Fritsch planetary ball mill pulverisette 5 and balls of 20 mm, presents only a bcc alloy phase with a majority of paramagnetic sites, whereas that sample milled during the same time using the Fritsch planetary ball mill pulverisette 7 with balls of 15 mm, presents a bcc alloy phase with paramagnetic site (doublet) and a majority of ferromagnetic sites which include pure Fe. However for 72 h of milling this sample presents a bcc paramagnetic phase, very similar to that prepared with the first system during 48 h. These results show that the conditions used in the first ball mill equipment make more efficient the milling process.

  10. Nanoparticles from Cu-Zn-Al shape memory alloys physically synthesized by ion milling deposition

    Energy Technology Data Exchange (ETDEWEB)

    Pavon, Luis Alberto Lopez [Universidad Autonoma de Nuevo Leon (UANL), Nuevo Leon (Mexico); Cuellara, Enrique Lopez; Castro, Alejandro Torres; Cruza, Azael Martinez de la [Universidad Autonoma de Nuevo Leon (CIIDIT/UANL), Nuevo Leon (Mexico). Centro de Innovacion, Investigacion y Desarrollo en Ingenieria y Tecnologia; Ballesteros, Carmen [Universidad Carlos III de Madrid, Madrid (Spain). Departamento de Fisica; Araujo, Carlos Jose de [Universidade Federal de Campina Grande (UFCG), Campina Grande, PB (Brazil). Departamento de Engenharia Mecanica

    2012-05-15

    In this research, an ion milling equipment was used to elaborate nanoparticles from Cu-Zn-Al alloys with shape memory effect. Two different compositions were used, target A: 75.22Cu-17.12Zn-7.66Al at % with an Ms of -9 deg C and target B: 76.18Cu-15.84Zn-7.98Al with an Ms of 20 degree C. Nanoparticles were characterized by High Resolution Transmission Electron Microscopy, Electron Diffraction and Energy Dispersive X-ray Spectroscopy. The obtained nanoparticles showed a small dispersion, with a size range of 3.2-3.5 nm. Their crystal structure is in good agreement with the bulk martensitic structure of the targets. In this sense, results on morphology, composition and crystal structure have indicated that it is possible to produce nanoparticles of CuZnAl shape memory alloys with martensitic structure in a single process using Ion Milling. (author)

  11. Nanoparticles from Cu-Zn-Al shape memory alloys physically synthesized by ion milling deposition

    International Nuclear Information System (INIS)

    Pavon, Luis Alberto Lopez; Cuellara, Enrique Lopez; Castro, Alejandro Torres; Cruza, Azael Martinez de la; Ballesteros, Carmen; Araujo, Carlos Jose de

    2012-01-01

    In this research, an ion milling equipment was used to elaborate nanoparticles from Cu-Zn-Al alloys with shape memory effect. Two different compositions were used, target A: 75.22Cu-17.12Zn-7.66Al at % with an Ms of -9 deg C and target B: 76.18Cu-15.84Zn-7.98Al with an Ms of 20 degree C. Nanoparticles were characterized by High Resolution Transmission Electron Microscopy, Electron Diffraction and Energy Dispersive X-ray Spectroscopy. The obtained nanoparticles showed a small dispersion, with a size range of 3.2-3.5 nm. Their crystal structure is in good agreement with the bulk martensitic structure of the targets. In this sense, results on morphology, composition and crystal structure have indicated that it is possible to produce nanoparticles of CuZnAl shape memory alloys with martensitic structure in a single process using Ion Milling. (author)

  12. Structural evolution of Ni-20Cr alloy during ball milling of elemental powders

    International Nuclear Information System (INIS)

    Lopez B, I.; Trapaga M, L. G.; Martinez F, E.; Zoz, H.

    2011-01-01

    The ball milling (B M) of blended Ni and Cr elemental powders was carried out in a Simoloyer performing on high-energy scale mode at maximum production to obtain a nano structured Ni-20Cr alloy. The phase transformations and structural changes occurring during mechanical alloying were investigated by X-ray diffraction (XRD) and optical microscopy (Om). A gradual solid solubility of Cr and the subsequent formation of crystalline metastable solid solutions described in terms of the Avrami-Ero fe ev kinetics model were calculated. The XRD analysis of the structure indicates that cumulative lattice strain contributes to the driving force for solid solution between Ni and Cr during B M. Microstructure evolution has shown, additionally to the lamellar length refinement commonly observed, the folding of lamellae in the final processing stage. Om observations revealed that the lamellar spacing of Ni rich zones reaches a steady value near 500 nm and almost disappears after 30 h of milling. (Author)

  13. Structural evolution of Ni-20Cr alloy during ball milling of elemental powders

    Energy Technology Data Exchange (ETDEWEB)

    Lopez B, I.; Trapaga M, L. G. [IPN, Centro de Investigacion y de Estudios Avanzados, Unidad Queretaro, Libramiento Norponiente No. 2000, Juriquilla, 76230 Queretaro (Mexico); Martinez F, E. [Centro de Investigacion e Innovacion Tecnologica, Cerrada de Cecati s/n, Col. Santa Catarina Azcapotzalco, 02250 Mexico D. F. (Mexico); Zoz, H., E-mail: israelbaez@gmail.co [Zoz GmbH, D-57482, Wenden (Germany)

    2011-07-01

    The ball milling (B M) of blended Ni and Cr elemental powders was carried out in a Simoloyer performing on high-energy scale mode at maximum production to obtain a nano structured Ni-20Cr alloy. The phase transformations and structural changes occurring during mechanical alloying were investigated by X-ray diffraction (XRD) and optical microscopy (Om). A gradual solid solubility of Cr and the subsequent formation of crystalline metastable solid solutions described in terms of the Avrami-Ero fe ev kinetics model were calculated. The XRD analysis of the structure indicates that cumulative lattice strain contributes to the driving force for solid solution between Ni and Cr during B M. Microstructure evolution has shown, additionally to the lamellar length refinement commonly observed, the folding of lamellae in the final processing stage. Om observations revealed that the lamellar spacing of Ni rich zones reaches a steady value near 500 nm and almost disappears after 30 h of milling. (Author)

  14. Effect of the milling atmosphere on the microstructure and mechanical properties of a ODS Fe-14Cr model alloy

    Energy Technology Data Exchange (ETDEWEB)

    Auger, M.A., E-mail: maria.auger@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Castro, V. de; Leguey, T. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Lozano-Perez, S.; Bagot, P.A.J.; Moody, M.P. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Roberts, S.G. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Culham Centre for Fusion Energy, Abingdon, Oxon OX14 3EA (United Kingdom)

    2016-08-01

    A systematic study has been undertaken to assess how the milling atmosphere, in the processing of an ODS steel with nominal composition Fe-14Cr-0.3Y{sub 2}O{sub 3} (wt%), will affect the microstructure and mechanical properties of the resultant alloys. Batches of the steel were manufactured by a powder metallurgy route incorporating mechanical alloying, hot isostatic pressing, forging and heat treatment. Hydrogen or helium atmospheres were used in the mechanical alloying, with all other processing parameters remaining identical. Transmission electron microscopy (TEM) and Atom Probe Tomography (APT) show that both milling atmospheres promote a homogeneous dispersion of Y-rich nanoparticles in the final alloys, being smaller when milling in H. Previously reported mechanical characterisation of these alloys shows better mechanical response at high temperature for the alloy milled in a H. This can be justified by the presence of smaller Y-rich nanoparticles together with the absence of bubbles, observed in the alloy milled in He.

  15. Microstructural characterization of copper based alloys produced by reactive milling; caracterizacion microestructural de aleaciones base cobre obtenidas mediante molienda reactiva

    Energy Technology Data Exchange (ETDEWEB)

    Palma, R.; Sepulveda, A.; Zuniga, A.; Donoso, E.; Dianez, M. J.; Criado, J. M.

    2010-07-01

    The micro and nano structure of Cu-Al, Cu-V and Cu-Ti alloys produced by reactive milling were analyzed using X-ray diffraction (XRD) and transmission electron microscopy (TEM). Samples with different milling times (t= 0, 10, 20 and 30 h) were considered. The grain size, dislocation density and residual micro strain were evaluated form the XRD data using the Williamson-Hall and Klug-Alexander methods. The evolution of texture as a function of milling time was also studied using XRD. It was found, using TEM, that the grain size and dispersoid size were nano metric in all three alloys considered. (Author) 12 refs.

  16. Microstructural characterization of low and high carbon CoCrMo alloy nanoparticles produced by mechanical milling

    Science.gov (United States)

    Simoes, T. A.; Goode, A. E.; Porter, A. E.; Ryan, M. P.; Milne, S. J.; Brown, A. P.; Brydson, R. M. D.

    2014-06-01

    CoCrMo alloys are utilised as the main material in hip prostheses. The link between this type of hip prosthesis and chronic pain remains unclear. Studies suggest that wear debris generated in-vivo may be related to post-operative complications such as inflammation. These alloys can contain different amounts of carbon, which improves the mechanical properties of the alloy. However, the formation of carbides could become sites that initiate corrosion, releasing ions and/or particles into the human body. This study analysed the mechanical milling of alloys containing both high and low carbon levels in relevant biological media, as an alternative route to generate wear debris. The results show that low carbon alloys produce significantly more nanoparticles than high carbon alloys. During the milling process, strain induces an fcc to hcp phase transformation. Evidence for cobalt and molybdenum dissolution in the presence of serum was confirmed by ICP-MS and TEM EDX techniques.

  17. Effect of ball mill treatment on kinetics of amorphous Ni78Si10B12 alloy crystallization

    International Nuclear Information System (INIS)

    Tomilin, I.A.; Mochalova, T.Yu.; Kaloshkin, S.D.; Kostyukovich, T.G.; Lopatina, E.A.

    1993-01-01

    The effect of the parameters of Ni 78 Si 10 B 12 alloy amorphous strip milling in a ball planetary mill on the stability of powder amorphous state, crytallization kinetics and dispersity is studied by the methods of differential scanning microcaloremetry and X-ray diffraction analysis. Energy intensity of milling conditions is assessed. An increase of input energy results in a decrease of activation energy of powder crystallization. Strip milling parameters which enable to avaintain the amorphous state of the material are determined

  18. Hydrogen storage performances of LaMg{sub 11}Ni + x wt% Ni (x = 100, 200) alloys prepared by mechanical milling

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yanghuan, E-mail: zhangyh59@sina.com [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Wang, Haitao [Key Laboratory of Integrated Exploitation of Baiyun Obo Multi-Metal Resources, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China); Zhai, Tingting; Yang, Tai; Yuan, Zeming; Zhao, Dongliang [Department of Functional Material Research, Central Iron and Steel Research Institute, Beijing 100081 (China)

    2015-10-05

    Highlights: • Amorphous and nanostructured alloys were prepared by mechanical milling. • The maximum discharge capacity of ball milled alloys reaches to 1053.5 mA h/g. • The addition of Ni significantly increases the discharge capacity. • Increasing milling time reduces the kinetic performances of ball milled alloys. - Abstract: In order to improve the hydrogen storage performances of Mg-based materials, LaMg{sub 11}Ni alloy was prepared by vacuum induction melting. Then the nanocrystalline/amorphous LaMg{sub 11}Ni + x wt% Ni (x = 100, 200) hydrogen storage alloys were synthesized by ball milling technology. The structure characterizations of the alloys were carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical hydrogen storage characteristics were tested by using programmed control battery testing system. The electrochemical impedance spectra (EIS), potentiodynamic polarization curves and potential-step curves were also plotted by an electrochemical workstation (PARSTAT 2273). The results indicate that the as-milled alloys exhibit a nanocrystalline and amorphous structure, and the amorphization degree of the alloys visibly increases with extending milling time. Prolonging the milling duration markedly enhances the electrochemical discharge capacity and cyclic stability of the alloys. The electrochemical kinetics, including high rate discharge ability (HRD), charge transfer rate, limiting current density (I{sub L}), hydrogen diffusion coefficient (D), monotonously decrease with milling time prolonging.

  19. Effect of milling time on the structure, micro-hardness, and thermal behavior of amorphous/nanocrystalline TiNiCu shape memory alloys developed by mechanical alloying

    International Nuclear Information System (INIS)

    Alijani, Fatemeh; Amini, Rasool; Ghaffari, Mohammad; Alizadeh, Morteza; Okyay, Ali Kemal

    2014-01-01

    Highlights: • Potential to produce B1′ (thermal- and stress-induced) and B2 was established. • Martensitic transformation occurred without the formation of intermediate R-phase. • Formation of unwanted intermetallics during heating was hindered by milling. • During milling, microhardness was increased, then reduced, and afterward re-increased. • By milling evolution, thermal crystallization steps changed from 3 to 2. - Abstract: In the present paper, the effect of milling process on the chemical composition, structure, microhardness, and thermal behavior of Ti–41Ni–9Cu compounds developed by mechanical alloying was evaluated. The structural characteristic of the alloyed powders was evaluated by X-ray diffraction (XRD). The chemical composition homogeneity and the powder morphology and size were studied by scanning electron microscopy coupled with electron dispersive X-ray spectroscopy. Moreover, the Vickers micro-indentation hardness of the powders milled for different milling times was determined. Finally, the thermal behavior of the as-milled powders was studied by differential scanning calorimetery. According to the results, at the initial stages of milling (typically 0–12 h), the structure consisted of a Ni solid solution and amorphous phase, and by the milling evolution, nanocrystalline martensite (B19′) and austenite (B2) phases were initially formed from the initial materials and then from the amorphous phase. It was found that by the milling development, the composition uniformity is increased, the inter-layer thickness is reduced, and the powders microhardness is initially increased, then reduced, and afterward re-increased. It was also realized that the thermal behavior of the alloyed powders and the structure of heat treated samples is considerably affected by the milling time

  20. Effects of Ultrasonics-Assisted Face Milling on Surface Integrity and Fatigue Life of Ni-Alloy 718

    Science.gov (United States)

    Suárez, Alfredo; Veiga, Fernando; de Lacalle, Luis N. López; Polvorosa, Roberto; Lutze, Steffen; Wretland, Anders

    2016-11-01

    This work investigates the effects of ultrasonic vibration-assisted milling on important aspects such us material surface integrity, tool wear, cutting forces and fatigue resistance. As an alternative to natural application of ultrasonic milling in brittle materials, in this study, ultrasonics have been applied to a difficult-to-cut material, Alloy 718, very common in high-temperature applications. Results show alterations in the sub-superficial part of the material which could influence fatigue resistance of the material, as it has been observed in a fatigue test campaign of specimens obtained with the application of ultrasonic milling in comparison with another batch obtained applying conventional milling. Tool wear pattern was found to be very similar for both milling technologies, concluding the study with the analysis of cutting forces, exhibiting certain improvement in case of the application of ultrasonic milling with a more stable evolution.

  1. Ball-milling-induced crystallization and ball-milling effect on thermal crystallization kinetics in an amorphous FeMoSiB alloy

    International Nuclear Information System (INIS)

    Guo, F.Q.; Lu, K.

    1997-01-01

    Microstructure evolution in a melt-spun amorphous Fe 77.2 Mo 0.8 Si 9 B 13 alloy subjected to high-energy ball milling was investigated by means of X-ray diffraction (XRD), a transmission electron microscope (TEM), and a differential scanning calorimeter (DSC). It was found that during ball milling, crystallization occurs in the amorphous ribbon sample with precipitation of an α-Fe solid solution, and the amorphous sample crystallizes completely into a single α-Fe nanostructure (rather than α-Fe and borides as in the usual thermal crystallization products) when the milling time exceeds 135 hours. The volume fraction of material crystallized was found to be approximately proportional to the milling time. The fully crystallized sample with a single α-Fe nanophase exhibits an intrinsic thermal stability against phase separation upon annealing at high temperatures. The ball-milling effect on the subsequent thermal crystallization of the amorphous phase in an as-milled sample was studied by comparison of the crystallization products and kinetic parameters between the as-quenched amorphous sample and the as-milled sample was studied by comparison of the crystallization products and kinetic parameters between the as-quenched amorphous sample and the as-milled partially crystallized samples. The crystallization temperatures and activation energies for the crystallization processes of the residual amorphous phase were considerably decreased due to ball milling, indicating that ball milling has a significant effect on the depression of thermal stability of the residual amorphous phase

  2. Numerical simulation study on rolling-chemical milling process of aluminum-lithium alloy skin panel

    Science.gov (United States)

    Huang, Z. B.; Sun, Z. G.; Sun, X. F.; Li, X. Q.

    2017-09-01

    Single curvature parts such as aircraft fuselage skin panels are usually manufactured by rolling-chemical milling process, which is usually faced with the problem of geometric accuracy caused by springback. In most cases, the methods of manual adjustment and multiple roll bending are used to control or eliminate the springback. However, these methods can cause the increase of product cost and cycle, and lead to material performance degradation. Therefore, it is of significance to precisely control the springback of rolling-chemical milling process. In this paper, using the method of experiment and numerical simulation on rolling-chemical milling process, the simulation model for rolling-chemical milling process of 2060-T8 aluminum-lithium alloy skin was established and testified by the comparison between numerical simulation and experiment results for the validity. Then, based on the numerical simulation model, the relative technological parameters which influence on the curvature of the skin panel were analyzed. Finally, the prediction of springback and the compensation can be realized by controlling the process parameters.

  3. Laser beam micro-milling of micro-channels in aerospace alloys

    CERN Document Server

    Ahmed, Naveed; Al-Ahmari, Abdulrahman

    2017-01-01

    This volume is greatly helpful to micro-machining and laser engineers as it offers obliging guidelines about the micro-channel fabrications through Nd:YAG laser beam micro-milling. The book also demonstrates how the laser beam micro-milling behaves when operating under wet conditions (under water), and explores what are the pros and cons of this hybrid technique. From the predictive mathematical models, the readers can easily estimate the resulting micro-channel size against the desired laser parametric combinations. The book considers micro-channels in three highly important research materials commonly used in aerospace industry: titanium alloy Ti-6Al-4V, nickel alloy Inconel 718 and aluminum alloy AA 2024. Therefore, the book is highly practicable in the fields of micro-channel heat exchangers, micro-channel aerospace turbine blades, micro-channel heat pipes, micro-coolers and micro-channel pulsating heat plates. These are frequently used in various industries such as aerospace, automotive, biomedical and m...

  4. Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2016-01-01

    Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

  5. Magnetic properties of ball-milled Fe0.6Mn0.1Al0.3 alloys

    International Nuclear Information System (INIS)

    Rebolledo, A.F.; Romero, J.J.; Cuadrado, R.; Gonzalez, J.M.; Pigazo, F.; Palomares, F.J.; Medina, M.H.; Perez Alcazar, G.A.

    2007-01-01

    The FeMnAl-disordered alloy system exhibits, depending on the composition and the temperature, a rich variety of magnetic phases including the occurrence of ferromagnetism, antiferromagnetism, paramagnetism and spin-glass and reentrant spin glass behaviors. These latter phases result from the presence of atomic disorder and magnetic dilution and from the competing exchange interactions taking place between an Fe atom and its Mn and Fe first neighbors. The use of mechanical alloying in order to prepare these alloys is specially interesting since it allows to introduce in a progressive way large amounts of disorder. In this work, we describe the evolution with the milling time of the temperature dependence of the magnetic properties of mechanically alloyed Fe 0.6 Mn 0.1 Al 0.3 samples. The materials were prepared in a planetary ball mill using a balls-to-powder mass ratio of 15:1 and pure (99.95 at%) Fe, Mn and Al powders for times up to 19 h. The X-rays diffraction (XRD) spectra show the coexistence of three phases at short milling times. For milling times over 6 h, only the FeMnAl ternary alloy BCC phase is observed. Moesbauer spectroscopy reveals the complete formation of the FeMnAl alloy after 9 h milling time. The magnetic characterization showed that all the samples were ferromagnetic at room temperature with coercivities decreasing from 105 Oe (3 h milled sample) down to 5 Oe in the case of the sample milled for 19 h

  6. Microstructural characterization of dispersion-strengthened Cu-Ti-Al alloys obtained by reaction milling

    International Nuclear Information System (INIS)

    Espinoza, Rodrigo A.; Palma, Rodrigo H.; Sepulveda, Aquiles O.; Fuenzalida, Victor; Solorzano, Guillermo; Craievich, Aldo; Smith, David J.; Fujita, Takeshi; Lopez, Marta

    2007-01-01

    The microstructure, electrical conductivity and hot softening resistance of two alloys (G-10 and H-20), projected to attain Cu-2.5 vol.% TiC-2.5 vol.% Al 2 O 3 nominal composition, and prepared by reaction milling and hot extrusion, were studied. The alloys were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and several chemical analysis techniques. The first alloy, G-10, showed the formation of Al 2 O 3 nanodispersoids and the presence of particles from non-reacted raw materials (graphite, Ti and Al). A second alloy, H-20, was prepared employing different fabrication conditions. This alloy exhibited a homogeneous distribution of Al 2 O 3 and Ti-Al-Fe nanoparticles, with the microstructure being stable after annealing and hot compression tests. These nanoparticles acted as effective pinning sites for dislocation slip and grain growth. The room-temperature hardness of the H-20 consolidated material (330 HV) was approximately maintained after annealing for 1 h at 1173 K; the electrical conductivity was 60% IACS (International Annealing Copper Standard)

  7. Magnetic properties of doped Mn-Ga alloys made by mechanical milling and heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Daniel R. [Department of Material Science and Engineering, Florida State University, Tallahassee, FL 32304 (United States); National High Magnetic Field Laboratory, Tallahassee, FL 32310 (United States); Han, Ke; Niu, Rongmei [National High Magnetic Field Laboratory, Tallahassee, FL 32310 (United States); Siegrist, Theo; Besara, Tiglet [Department of Material Science and Engineering, Florida State University, Tallahassee, FL 32304 (United States); Department of Chemical Engineering, Florida Agricultural and Mechanical University-Florida State University, Tallahassee, FL 32304 (United States)

    2016-05-15

    Mn-Ga alloys have shown hard magnetic properties, even though these alloys contain no rare-earth metals. However, much work is needed before rare-earth magnets can be replaced. We have examined the magnetic properties of bulk alloys made with partial replacement of both the Mn and Ga elements in the Mn{sub 0.8}Ga{sub 0.2} system. Bulk samples of Mn-Ga-Bi, Mn-Ga-Al, Mn-Fe-Ga and Mn-(FeB)-Ga alloys were fabricated and studied using mechanically milling and heat treatments while altering the atomic percentage of the third element between 2.5 and 20 at%. The ternary alloy exhibits all hard magnetic properties at room temperature with large coercivity. Annealed Mn-Ga-X bulk composites exhibit high coercivities up to 16.6 kOe and remanence up to 9.8 emu/g, that is increased by 115% over the binary system.

  8. Magnetic properties of doped Mn-Ga alloys made by mechanical milling and heat treatment

    Directory of Open Access Journals (Sweden)

    Daniel R. Brown

    2016-05-01

    Full Text Available Mn-Ga alloys have shown hard magnetic properties, even though these alloys contain no rare-earth metals. However, much work is needed before rare-earth magnets can be replaced. We have examined the magnetic properties of bulk alloys made with partial replacement of both the Mn and Ga elements in the Mn0.8Ga0.2 system. Bulk samples of Mn-Ga-Bi, Mn-Ga-Al, Mn-Fe-Ga and Mn-(FeB-Ga alloys were fabricated and studied using mechanically milling and heat treatments while altering the atomic percentage of the third element between 2.5 and 20 at%. The ternary alloy exhibits all hard magnetic properties at room temperature with large coercivity. Annealed Mn-Ga-X bulk composites exhibit high coercivities up to 16.6 kOe and remanence up to 9.8 emu/g, that is increased by 115% over the binary system.

  9. Sintered Fe-Ni-Cu-Sn-C Alloys Made of Ball-Milled Powders

    Directory of Open Access Journals (Sweden)

    Romański A.

    2014-10-01

    Full Text Available The main objective of this paper was to perform sinterability studies of ball-milled Fe-12%Ni-6.4%Cu-1.6%Sn-0.6%C powders. A mixture of precisely weighed amounts of elemental iron, nickel and graphite, and pre-alloyed 80/20 bronze powders was ball-milled for 8, 30 and 120 hours. After cold-pressing at 400 MPa the specimens were sintered at 900oC for 30 minutes in a reducing atmosphere and subsequently tested for density and hardness as well as subjected to structural studies using scanning electron microscopy (SEM and X-ray diffraction (XRD analysis.

  10. The effect of Cu addition and milling contaminations on the microstructure evolution of ball milled Al-Pb alloy during sintering

    International Nuclear Information System (INIS)

    Zhu, M.; Ouyang, L.Z.; Wu, Z.F.; Zeng, M.Q.; Li, Y.Y.; Zou, J.

    2006-01-01

    Al-10 wt.%Pb and Al-10 wt.%Pb-x wt.%Cu (x = 0-7.0) bulk alloys were prepared by sintering the mechanically alloyed powders at various temperatures. The microstructure changes of the as consolidated powders in the course of sintering were analyzed by differential scanning calorimetry, scanning electron microscopy, X-ray diffraction analysis and transmission electron microscopy. It has been found that, with respect to the Al-10 wt.%Pb-x wt.%Cu alloy, CuAl 2 and Cu 9 Al 4 phases formed in the milling process, and the amount of CuAl 2 phase increased while the Cu 9 Al 4 phase disappeared gradually in the sintering process. In both Al-10 wt.%Pb and Al-10 wt.%Pb-x wt.%Cu alloys, the sintering process results in the coarsening of Pb phase and the growth rate of Pb phase fulfills the Lifshitz-Slyozov-Wagner equation even though the size of the Pb phase was in nanometer range. The Pb particle exhibits cuboctahedral morphology and has a cubic to cubic orientation relationship with the Al matrix. The addition of Cu strongly depressed the growth rate of Pb. Contamination induced by milling has apparent influence on the microstructure of the sintered alloys. Al 7 Cu 2 Fe and aluminium oxide phases were identified in the sintered alloys. The cuboctahedral morphology of Pb particles was broken up by the presence of the oxide phase

  11. Influence of speed on wear and cutting forces in end-milling nickel alloy

    Science.gov (United States)

    Estrems, M.; Sánchez, H. T.; Kurfess, T.; Bunget, C.

    2012-04-01

    The effect of speed on the flank wear of the cutting tool when a nickel alloy is milled is studied. From the analysis of the measured forces, a dynamic semi-experimental model is developed based on the parallelism between the curve of the thrust forces of the unworn tool and the curves when the flank of the tool is worn. Based on the change in the geometry of the contact in the flank worrn face, a theory of indentation of the tool on the workpiece is formulated in such a way that upon applying equations of contact mechanics, a good approximation of the experimental results is obtained.

  12. Development of a high specific stiffness mechanically milled FeAl intermetallic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Baccino, R; San Filippo, D; Martel, P; Moret, F

    1996-12-31

    Powder metallurgy techniques such as gas atomization and mechanical milling have been used to develop a FeAl alloy with enhanced ductility and strength at both low and high temperature. The improvement method combines ductility increase by grain boundary strengthening, grain size reduction and oxide dispersion strengthening. The material has been characterized and tested in the form of extruded bars. Microstructure, order and texture of as-extruded and heat treated samples have been studied by TEM, X-ray diffraction and Moessbauer spectroscopy. Physical and mechanical properties of the material are compared to some conventional engineering alloys in order to discuss the conceivable applications in aeronautical and automotive industries. (authors). 22 refs., 4 figs., 2 tabs.

  13. Influence of milling time on microstructure and magnetic properties of Fe{sub 80}P{sub 11}C{sub 9} alloy produced by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Taghvaei, A.H. [Department of Materials Science and Engineering, Shiraz University of Technology, Shiraz (Iran, Islamic Republic of); Ghajari, F., E-mail: fati.ghajari@gmail.com [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Markó, D. [IFW Dresden, Institute for Complex Materials, Helmholtzstr. 20, 01069 Dresden (Germany); Prashanth, K.G. [IFW Dresden, Institute for Complex Materials, Helmholtzstr. 20, 01069 Dresden (Germany); Additive manufacturing Center, Sandvik AB, 81181 Sandviken (Sweden)

    2015-12-01

    Fe{sub 80}P{sub 11}C{sub 9} alloy with amorphous/nanocrytalline microstructure has been synthesized by mechanical alloying of the elemental powders. The microstructure, thermal behavior and morphology of the produced powders have been studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM), respectively. The crystallite size, lattice strain and fraction of the amorphous phase have been calculated by Rietveld refinement method. The results indicate that the powders microstructure consists of α-Fe(P,C) nanocrystals with an average diameter of 9 nm±1 nm dispersed in the amorphous matrix after 90 h of milling. Moreover, the fraction of amorphous phase initially increases up to 90 h of milling and then decreases after 120 h of milling, as a result of mechanical crystallization and formation of Fe{sub 2}P phase. The magnetic measurements show that while the saturation magnetization decreases continuously with the milling time, the coercivity exhibits a complicated trend. The correlation between microstructural changes and magnetic properties has been discussed in detail. - Highlights: • Glass formation was investigated in Fe{sub 80}P{sub 11}C{sub 9} by mechanical alloying. • Structural parameters were calculated by Rietveld refinement method. • Milling first increased and then decreased the fraction of amorphous phase. • Magnetic properties were significantly changed upon milling.

  14. Effect Of Milling Time On Microstructure Of AA6061 Composites Fabricated Via Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Tomiczek B.

    2015-06-01

    Full Text Available The aim of this work is to determine the effect of manufacturing conditions, especially milling time, on the microstructure and crystallite size of a newly developed nanostructural composite material with the aluminium alloy matrix reinforced with halloysite nanotubes. Halloysite, being a clayey mineral of volcanic origin, is characterized by high porosity and large specific surface area. Thus it can be used as an alternative reinforcement in metal matrix composite materials. In order to obtain this goal, composite powders with fine microstructures were fabricated using high-energy mechanical alloying, cold compacting and hot extrusion techniques. The obtained composite powders of aluminium alloy reinforced with 5, 10 and 15 wt% of halloysite nanotubes were characterized with SEM, TEM and XRD analysis. It has been proven that the use of mechanical alloying leads to a high degree of deformation, which, coupled with a decreased grain size below 100 nm and the dispersion of the refined reinforcing particles–reinforces the material very well.

  15. Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy

    International Nuclear Information System (INIS)

    Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.

    2011-01-01

    Ti-10V-2Fe-3Al is a biphasic titanium alloy (α+β) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.

  16. The influence of milling and spark plasma sintering on the microstructure and properties of the Al7075 alloy

    Czech Academy of Sciences Publication Activity Database

    Molnárová, O.; Málek, P.; Veselý, J.; Minárik, P.; Lukáč, František; Chráska, Tomáš; Novák, P.; Průša, F.

    2018-01-01

    Roč. 11, č. 4 (2018), č. článku 547. ISSN 1996-1944 R&D Projects: GA ČR(CZ) GA15-15609S Institutional support: RVO:61389021 Keywords : gas atomized Al7075 alloy * mechanical milling * spark plasma sintering * microstructure * microhardness Subject RIV: JG - Metallurgy Impact factor: 2.654, year: 2016

  17. Corrosion resistance assessment of Co-Cr alloy frameworks fabricated by CAD/CAM milling, laser sintering, and casting methods.

    Science.gov (United States)

    Tuna, Süleyman Hakan; Özçiçek Pekmez, Nuran; Kürkçüoğlu, Işin

    2015-11-01

    The effects of fabrication methods on the corrosion resistance of frameworks produced with Co-Cr alloys are not clear. The purpose of this in vitro study was to evaluate the electrochemical corrosion resistance of Co-Cr alloy specimens that were fabricated by conventional casting, milling, and laser sintering. The specimens fabricated with 3 different methods were investigated by potentiodynamic tests and electrochemical impedance spectroscopy in an artificial saliva. Ions released into the artificial saliva were estimated with inductively coupled plasma-mass spectrometry, and the results were statistically analyzed. The specimen surfaces were investigated with scanning electron microscopy before and after the tests. In terms of corrosion current and Rct properties, statistically significant differences were found both among the means of the methods and among the means of the material groups (Pcorrosion than those produced by milling and laser sintering. The corrosion resistance of a Co-Cr alloy specimens fabricated by milling or laser sintering was greater than that of the conventionally cast alloy specimens. The Co-Cr specimens produced by the same method also differed from one another in terms of corrosion resistance. These differences may be related to the variations in the alloy compositions. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  18. Identification of Technological Parameters of Ni-Alloys When Machining by Monolithic Ceramic Milling Tool

    Science.gov (United States)

    Czán, Andrej; Kubala, Ondrej; Danis, Igor; Czánová, Tatiana; Holubják, Jozef; Mikloš, Matej

    2017-12-01

    The ever-increasing production and the usage of hard-to-machine progressive materials are the main cause of continual finding of new ways and methods of machining. One of these ways is the ceramic milling tool, which combines the pros of conventional ceramic cutting materials and pros of conventional coating steel-based insert. These properties allow to improve cutting conditions and so increase the productivity with preserved quality known from conventional tools usage. In this paper, there is made the identification of properties and possibilities of this tool when machining of hard-to-machine materials such as nickel alloys using in airplanes engines. This article is focused on the analysis and evaluation ordinary technological parameters and surface quality, mainly roughness of surface and quality of machined surface and tool wearing.

  19. Magnetic Properties of Nanocrystalline FexCu1-x Alloys Prepared by Ball Milling

    International Nuclear Information System (INIS)

    Yousif, A.; Bouziane, K.; Elzain, M. E.; Ren, X.; Berry, F. J.; Widatallah, H. M.; Al Rawas, A.; Gismelseed, A.; Al-Omari, I. A.

    2004-01-01

    X-ray diffraction, Moessbauer and magnetization measurements were used to study Fe x Cu 1-x alloys prepared by ball-milling. The X-ray data show the formation of a nanocrystalline Fe-Cu solid solution. The samples with x≥0.8 and x≤0.5 exhibit bcc or fcc phase, respectively. Both the bcc and fcc phases are principally ferromagnetic for x≥0.2, but the sample with x=0.1 remains paramagnetic down to 78 K. The influence of the local environment on the hyperfine parameters and the local magnetic moment are discussed using calculations based on the discrete-variational method in the local density approximation.

  20. Low-energy mechanically milled τ-phase MnAl alloys with high coercivity and magnetization

    International Nuclear Information System (INIS)

    Lu, Wei; Niu, Junchao; Wang, Taolei; Xia, Kada; Xiang, Zhen; Song, Yiming; Zhang, Hong; Yoshimura, Satoru; Saito, Hitoshi

    2016-01-01

    The high cost of rare earth elements makes the use of high-performance permanent magnets commercially very expensive. MnAl magnetic material is one of the most promising Rare-Earth-free permanent magnets due to its obvious characteristics. However, the coercivity of MnAl alloys produced by melt spinning followed by appropriate treatment is relatively low. In this investigation, a high coercivity up to 5.3 kOe and saturation magnetization of ∼62 emu/g (with an applied magnetic field of 19.5 kOe) were obtained in the mechanically milled τ-phase Mn_5_7Al_4_3 alloy. As milling time goes on, the coercivity firstly increases and then decreases, leading to the formation of knee-point coercivity, while the saturation magnetization decreases simultaneously. The structural imperfections such as disordering and defects play the most important role in the changes of magnetic properties of τ-phase MnAl alloys processed by low-energy mechanical milling. The present results will be helpful for the development of processing protocols for the optimization of τ-phase MnAl alloys as high performance Rare-Earth-free permanent magnets. - Highlights: • Successful fabrication of pure τ-phase Mn_5_7Al_4_3 alloy by melt spinning and low-energy ball milling processes. • High coercivity (~5.3 kOe) and magnetization (~62 emu/g) were obtained in τ-phase Mn_5_7Al_4_3 alloy. • Disordering and defects play the most important role in the changes of magnetic properties.

  1. Low-energy mechanically milled τ-phase MnAl alloys with high coercivity and magnetization

    Energy Technology Data Exchange (ETDEWEB)

    Lu, Wei, E-mail: weilu@tongji.edu.cn [School of Materials Science and Engineering, Shanghai Key Lab. of D& A for Metal-Functional Materials, Tongji University, Shanghai 200092 (China); Research Center for Engineering Science, Akita University, Akita 010-8502 Japan (Japan); Niu, Junchao; Wang, Taolei; Xia, Kada; Xiang, Zhen; Song, Yiming [School of Materials Science and Engineering, Shanghai Key Lab. of D& A for Metal-Functional Materials, Tongji University, Shanghai 200092 (China); Zhang, Hong; Yoshimura, Satoru; Saito, Hitoshi [Research Center for Engineering Science, Akita University, Akita 010-8502 Japan (Japan)

    2016-08-05

    The high cost of rare earth elements makes the use of high-performance permanent magnets commercially very expensive. MnAl magnetic material is one of the most promising Rare-Earth-free permanent magnets due to its obvious characteristics. However, the coercivity of MnAl alloys produced by melt spinning followed by appropriate treatment is relatively low. In this investigation, a high coercivity up to 5.3 kOe and saturation magnetization of ∼62 emu/g (with an applied magnetic field of 19.5 kOe) were obtained in the mechanically milled τ-phase Mn{sub 57}Al{sub 43} alloy. As milling time goes on, the coercivity firstly increases and then decreases, leading to the formation of knee-point coercivity, while the saturation magnetization decreases simultaneously. The structural imperfections such as disordering and defects play the most important role in the changes of magnetic properties of τ-phase MnAl alloys processed by low-energy mechanical milling. The present results will be helpful for the development of processing protocols for the optimization of τ-phase MnAl alloys as high performance Rare-Earth-free permanent magnets. - Highlights: • Successful fabrication of pure τ-phase Mn{sub 57}Al{sub 43} alloy by melt spinning and low-energy ball milling processes. • High coercivity (~5.3 kOe) and magnetization (~62 emu/g) were obtained in τ-phase Mn{sub 57}Al{sub 43} alloy. • Disordering and defects play the most important role in the changes of magnetic properties.

  2. Electrochemical properties of the ball-milled LaMg10NiMn alloy with Ni powders

    International Nuclear Information System (INIS)

    Wang Yi; Wang Xin; Gao Xueping; Shen Panwen

    2008-01-01

    The electrochemical characteristics of the ball-milled LaMg 10 NiMn alloys with Ni powders were investigated. It was found that the ball-milled LaMg 10 NiMn + 150 wt.% Ni composite exhibited higher first discharge capacity and better cycle performance. By means of the analysis of electrochemical impedance spectra (EIS), it was shown that the existence of manganese in LaMg 10 NiMn alloy increased the electrocatalytic activity due to its catalytic effect, and destabilized metal hydrides, and so reduced the hydrogen diffusion resistance. These contributed to the higher discharge capacity of the ball-milled LaMg 10 NiMn-Ni composite. According to the analytical results of X-ray diffraction (XRD), EIS and steady-state polarization (SSP) experiments, the inhibition of metal corrosion is not the main reason for the better cycle performance. The main reason is that the electrochemical reaction resistance of the ball-milled LaMg 10 NiMn-Ni composite is always lower than that of the ball-milled LaMg 10 Ni 2 -Ni composite because the former one contains manganese, which is a catalyst for the electrode reaction

  3. Microstructure and phase analysis of Zirconia-ODS (Oxide Dispersion Strengthen) alloy sintered by APS with milling time variation

    Science.gov (United States)

    Sugeng, Bambang; Bandriyana, B.; Sugeng, Bambang; Salam, Rohmad; Sumariyo; Sujatno, Agus; Dimyati, Arbi

    2018-03-01

    Investigation on the relationship between the process conditions of milling time and the microstructure on the synthesis of the zirconia-ODS steel alloy has been performed. The elemental composition of the alloy was determined on 20 wt% Cr and zirconia dispersoid of 0.50 wt%. The synthesis was carried out by powder metallurgy method with milling time of 3, 5 and 7 hours, static compression of 20 Ton and sintering process for 4 minutes using the APS (Arc Plasma Sintering) equipment. SEM-EDX and XRD test was carried out to characterize the phase and morphology of the alloy and the effect to the mechanical properties was evaluated by the Vickers Hardness testing. The synthesis produced sample of ODS steel with good dense and very little porous with the Fe-Cr phase that clearly observed in the XRD peak pattern. In addition milling time increased the homogeneously of Fe-Cr phase formulation, enhanced the grain refinement of the structure and increase the hardness of the alloy.

  4. Effect of ball-milling time on the structural characteristics of biomedical porous Ti-Sn-Nb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Nouri, Alireza, E-mail: alireza_nouri@yahoo.com [CQM-Centro de Quimica da Madeira, MMRG, Universidade da Madeira, Campus Universitario da Penteada, 9000-390 Funchal (Portugal); Institute for Technology Research and Innovation, Deakin University, Geelong, Victoria 3217 (Australia); Hodgson, Peter D. [Institute for Technology Research and Innovation, Deakin University, Geelong, Victoria 3217 (Australia); Wen Cuie [IRIS, Faculty of Engineering and Industrial Sciences, Swinburne University of Technology, 543-454 Burwood Road, Hawthorn, Victoria 3122 Australia (Australia)

    2011-07-20

    The structural characteristics of biomedical porous materials are crucial for bone tissue to grow into a porous structure and can also influence the fixation and remodeling between the implant and the human tissues. The current study has been investigating the effect of the ball-milling variable of time on the structural characteristics and pore morphology of a biomedical porous Ti-16Sn-4Nb (wt.%) alloy. The alloy was synthesized using high-energy ball milling for different periods of time, and the porous Ti-16Sn-4Nb alloy was fabricated by using a space holder sintering process. The resultant powder particles, bulk, and porous samples were characterized using a scanning electron microscope (SEM), laser particle-size analyzer, chemical analysis, X-ray diffraction analysis (XRD), and the Vickers hardness test. The results indicated that the inner pore surface, pore wall architecture, degree of porosity, pore size and the inter-pore connectivity of the sintered porous alloy are all considerably affected by ball-milling time.

  5. Structural and magnetic properties of Fe{sub 60}Al{sub 40} alloys prepared by means of a magnetic mill

    Energy Technology Data Exchange (ETDEWEB)

    Bernal-Correa, R. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Rosales-Rivera, A., E-mail: arosalesr@unal.edu.c [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Pineda-Gomez, P. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia); Universidad de Caldas, Manizales (Colombia); Salazar, N.A. [Laboratorio de Magnetismo y Materiales Avanzados, Facultad de Ciencias Exactas y Naturales, Universidad Nacional de Colombia, Manizales (Colombia)

    2010-04-16

    A study on synthesis, structural and magnetic characterization of Fe{sub 60}Al{sub 40} (at.%) alloys prepared by means of mechanical alloying process is presented. The mechanical alloying was performed using a milling device with magnetically controlled ball movement (Uni-Ball-Mill 5 equipment) at several milling times. The characterization was carried out via X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The effects of milling time on the structural state, morphological evolution and magnetic behaviour of the Fe{sub 60}Al{sub 40} (at.%) alloys are discussed. Besides, in this current study we emphasize the result that indicating a ferro-para-ferromagnetic transition from a correlation between X-ray diffraction and magnetization data.

  6. The Influence of Milling and Spark Plasma Sintering on the Microstructure and Properties of the Al7075 Alloy

    Science.gov (United States)

    Málek, Přemysl; Minárik, Peter; Novák, Pavel; Průša, Filip

    2018-01-01

    The compact samples of an Al7075 alloy were prepared by a combination of gas atomization, high energy milling, and spark plasma sintering. The predominantly cellular morphology observed in gas atomized powder particles was completely changed by mechanical milling. The continuous-like intermetallic phases present along intercellular boundaries were destroyed; nevertheless, a small amount of Mg(Zn,Cu,Al)2 phase was observed also in the milled powder. Milling resulted in a severe plastic deformation of the material and led to a reduction of grain size from several µm into the nanocrystalline region. The combination of these microstructural characteristics resulted in abnormally high microhardness values exceeding 300 HV. Consolidation through spark plasma sintering (SPS) resulted in bulk samples with negligible porosity. The heat exposition during SPS led to precipitation of intermetallic phases from the non-equilibrium microstructure of both gas atomized and milled powders. SPS of the milled powder resulted in a recrystallization of the severely deformed structure. An ultra-fine grained structure (grain size close to 500 nm) with grains divided primarily by high-angle boundaries was formed. A simultaneous release of stored deformation energy and an increase in the grain size caused a drop of microhardness to values close to 150 HV. This value was retained even after annealing at 425 °C. PMID:29614046

  7. The Influence of Milling and Spark Plasma Sintering on the Microstructure and Properties of the Al7075 Alloy

    Directory of Open Access Journals (Sweden)

    Orsolya Molnárová

    2018-04-01

    Full Text Available The compact samples of an Al7075 alloy were prepared by a combination of gas atomization, high energy milling, and spark plasma sintering. The predominantly cellular morphology observed in gas atomized powder particles was completely changed by mechanical milling. The continuous-like intermetallic phases present along intercellular boundaries were destroyed; nevertheless, a small amount of Mg(Zn,Cu,Al2 phase was observed also in the milled powder. Milling resulted in a severe plastic deformation of the material and led to a reduction of grain size from several µm into the nanocrystalline region. The combination of these microstructural characteristics resulted in abnormally high microhardness values exceeding 300 HV. Consolidation through spark plasma sintering (SPS resulted in bulk samples with negligible porosity. The heat exposition during SPS led to precipitation of intermetallic phases from the non-equilibrium microstructure of both gas atomized and milled powders. SPS of the milled powder resulted in a recrystallization of the severely deformed structure. An ultra-fine grained structure (grain size close to 500 nm with grains divided primarily by high-angle boundaries was formed. A simultaneous release of stored deformation energy and an increase in the grain size caused a drop of microhardness to values close to 150 HV. This value was retained even after annealing at 425 °C.

  8. Structure and electrochemical hydrogen storage properties of Ti2Ni alloy synthesized by ball milling

    International Nuclear Information System (INIS)

    Hosni, B.; Li, X.; Khaldi, C.; ElKedim, O.; Lamloumi, J.

    2014-01-01

    Highlights: • The Ti 2 Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. • By increasing the temperature the capacity loss, undergoes an increase and it is more pronounced for the 60 °C. • A good correlation is found between the evolutions of the different electrochemical parameters according to the temperature. - Abstract: The structure and the electrochemical hydrogen storage properties of amorphous Ti 2 Ni alloy synthesized by ball milling and used as an anode in nickel–metal hydride batteries were studied. Nominal Ti 2 Ni was synthesized under argon atmosphere at room temperature using a planetary high-energy ball mill. The structural and morphological characterization of the amorphous Ti 2 Ni alloy is carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical characterization of the Ti 2 Ni electrodes is carried out by the galvanostatic charging and discharging, the constant potential discharge, the open circuit potential and the potentiodynamic polarization techniques. The Ti 2 Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. The electrochemical discharge capacity of the Ti 2 Ni alloy, during the first eight cycles, and at a temperature of 30 °C, remained practically unchanged and a good held cycling is observed. By increasing the temperature, the electrochemical discharge capacity loss after eight cycles undergoes an increase and it is more pronounced for the temperature 60 °C. At 30 °C, the anodic corrosion current density is 1 mA cm −2 and then it undergoes a rapid drop, remaining substantially constant (0.06 mA cm −2 ) in the range 40–60 °C, before undergoing a slight increase to 70 °C (0.3 mA cm −2 ). This variation is in good agreement with the maximum electrochemical discharge capacity values found for the different temperatures. By increasing the

  9. Effect of milling time and CNT concentration on hardness of CNT/Al2024 composites produced by mechanical alloying

    International Nuclear Information System (INIS)

    Pérez-Bustamante, R.; Pérez-Bustamante, F.; Estrada-Guel, I.; Licea-Jiménez, L.; Miki-Yoshida, M.; Martínez-Sánchez, R.

    2013-01-01

    Carbon nanotube/2024 aluminum alloy (CNT/Al 2024 ) composites were fabricated with a combination of mechanical alloying (MA) and powder metallurgy routes. Composites were microstructurally and mechanically evaluated at sintering condition. A homogeneous dispersion of CNTs in the Al matrix was observed by a field emission scanning electron microscopy. High-resolution transmission electron microscopy confirmed not only the presence of well dispersed CNTs but also needle-like shape aluminum carbide (Al 4 C 3 ) crystals in the Al matrix. The formation of Al 4 C 3 was suggested as the interaction between the outer shells of CNTs and the Al matrix during MA process in which crystallization took place after the sintering process. The mechanical behavior of composites was evaluated by Vickers microhardness measurements indicating a significant improvement in hardness as function of the CNT content. This improvement was associated to a homogeneous dispersion of CNTs and the presence of Al 4 C 3 in the aluminum alloy matrix. - Highlights: ► The 2024 aluminum alloy was reinforced by CNTs by mechanical alloying process. ► Composites were microstructural and mechanically evaluated after sintering condition. ► The greater the CNT concentration, the greater the hardness of the composites. ► Higher hardness in composites is achieved at 20 h of milling. ► The formation of Al 4 C 3 does not present a direct relationship with the milling time.

  10. Comparative analysis of niobium and vanadium carbide efficiency in the high energy mechanical milling of aluminum bronze alloy

    Directory of Open Access Journals (Sweden)

    Alexandre Nogueira Ottoboni Dias

    Full Text Available Abstract This study aims to analyze the efficiency of niobium and vanadium carbides in the high energy mechanical milling of aluminum bronze alloy. Two series of experiments were made following the same steps for both niobium carbide (NbC and vanadium carbide (VC additions: 30 g of chips were weighed and placed in a stainless steel jar with 3 % of carbide and 1 % of stearic acid for a mass/sphere relationship of 1:10. The milling was realized using a planetary ball mill for 10, 30 and 50 hours in an inert argon atmosphere at 300 rpm. Results shown in laser diffraction indicate a great reduction in the particle sizes of powders when VC is used. For 30 hours milling, D50 values ranged from 1580 µm with NbC to 182.3 µm with VC addition. The D50 values ranged from 251.5 µm with NbC to 52.26 µm with VC addition, for 50 hours milling. The scanning electron microscopy showed that in 10 hours of milling, the energy was not sufficient to achieve the shear of chips in both cases. For 30 hours, it's possible to observe particles with sizes between 100 µm and 800 µm with NbC addition while for the same milling time, with VC it's possible to see particles with different sizes, but with many shapes of fine particulates. For 50 hours milling, particles achieved the smaller sizes between 50 and 200 µm with NbC and ranging from 5 until 50 µm with VC addition.

  11. Magnetic and frequency properties for nanocrystalline Fe-Ni alloys prepared by high-energy milling method

    International Nuclear Information System (INIS)

    Liu Yongsheng; Zhang Jincang; Yu, Liming; Jia Guangqiang; Jing Chao; Cao Shixun

    2005-01-01

    Fe-based nano-crystalline soft magnetic alloy with Ni-doping was fabricated successfully by high-energy milling. It was proved that a Fe-Ni solid solution is formed and the evaluated average grain size is about 20 nm. The effect of doping Ni on the frequency properties was systematically investigated. From the magnetic measurement results, it can be concluded that, the nickel doped decreases the resonance frequency of Fe-Ni alloy, but Ni doping enhances the frequency stability. The corresponding value of initial permeability as a function of Ni doping concentration was given at 10 kHz and the result indicates that the peak value of initial permeability shifts to the region of low Ni concentration for the samples milled for 72 h

  12. The effect of cryogenic cooling and minimum quantity lubrication on end milling of titanium alloy Ti-6Al-4V

    Energy Technology Data Exchange (ETDEWEB)

    Park, Kyung Hee; Yang, Gi Dong; Lee, Dong Yoon; Kim, Tae Gon; Lee, Seok Woo [Korea Institute of Industrial Technology, Cheonan (Korea, Republic of); Suhaimi, M. A. [Universiti Teknologi Malaysia, Johor Bahru (Malaysia); Kim, Dong Won [Chonbuk National University, Jeonju (Korea, Republic of)

    2015-11-15

    The cooling down of cutting temperature in machining is very important for the improvement of tool life, especially when dealing with work materials that have low thermal conductivity such as titanium alloy. In this study designed to investigate the machining performance of a variety of cooling methods, cryogenic, Minimum quantity lubrication (MQL), and flood cooling are performed on solid end milling of titanium alloy, Ti-6Al-4V. In particular, the effect of internal and external spray methods on cryogenic machining is analyzed with a specially designed liquid nitrogen spraying system by evaluating tool wear and cutting force at cutting conditions. The cutting force is also analyzed for tool breakage detection. As a result, the combination of MQL and internal cryogenic cooling improves tool life by up to 32% compared to conventional cooling methods. The cutting force is also reduced significantly by this combination of cooling and lubrication strategy of side end milling.

  13. The effect of cryogenic cooling and minimum quantity lubrication on end milling of titanium alloy Ti-6Al-4V

    International Nuclear Information System (INIS)

    Park, Kyung Hee; Yang, Gi Dong; Lee, Dong Yoon; Kim, Tae Gon; Lee, Seok Woo; Suhaimi, M. A.; Kim, Dong Won

    2015-01-01

    The cooling down of cutting temperature in machining is very important for the improvement of tool life, especially when dealing with work materials that have low thermal conductivity such as titanium alloy. In this study designed to investigate the machining performance of a variety of cooling methods, cryogenic, Minimum quantity lubrication (MQL), and flood cooling are performed on solid end milling of titanium alloy, Ti-6Al-4V. In particular, the effect of internal and external spray methods on cryogenic machining is analyzed with a specially designed liquid nitrogen spraying system by evaluating tool wear and cutting force at cutting conditions. The cutting force is also analyzed for tool breakage detection. As a result, the combination of MQL and internal cryogenic cooling improves tool life by up to 32% compared to conventional cooling methods. The cutting force is also reduced significantly by this combination of cooling and lubrication strategy of side end milling.

  14. Characterization of structures and novel magnetic response of Fe87.5Si7Al5.5 alloy processed by ball milling

    International Nuclear Information System (INIS)

    Duan, Yuping; Gu, Shuchao; Zhang, Zhonglun; Wen, Ming

    2012-01-01

    Highlights: ► The water atomized Fe 87.5 Si 7 Al 5.5 (Wt.%) alloy was processed by ball-milling. ► The microstructure and magnetic properties of alloy changed following milling. ► The powders milled for 10 h have the largest M s and strongest reflection loss. ► The permeability of the powders milled for 2 h is the largest. ► The charge exchange between Fe and Si is discussed base on first-principles. - Abstract: The water atomized Fe 87.5 Si 7 Al 5.5 (Wt.%) alloy was processed by a high-energy planetary ball-milling. The characterization of morphology, microstructure, and electromagnetic properties were measured by scanning electron microscope (SEM), X-ray diffractometer, vibrating sample magnetometer (VSM), vector network analyzer and the first principle method. The analysis results showed that the powders shape became flaky from fusiform. The powders showed a reduction of the average grain size and the increase of the internal strain, and then presented an adverse variation trend after 55 h milling. The powders that milled 10 h had the largest saturation magnetization M S (131 emu/g). The value μ′ of the powders decreased with increasing milling time at relatively lower frequency (2–8 GHz), but opposite variation tendency happened at higher frequency (8–18 GHz). Also, only short time milling can enhance the value of μ″ in the test frequency. The powders after 10 h milling showed excellent microwave absorption (RL < −10 dB) at the frequency 9.0–15.6 GHz and the absorption peak shifted regularly to the high frequency as the increased milling time. Furthermore, the effect of charge exchange between the Fe and Si on the saturation magnetization in the ball-milling process was also investigated by using density functional theory (DFT) of first principle.

  15. Effect of milling duration on the evolution of shape memory properties in a powder processed Cu-Al-Ni-Ti alloy

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Mohit; Gupta, Gaurav K.; Shafeeq, Muhamed M.; Modi, Om P.; Prasad, Braj K. [CSIR - Advanced Materials and Processes Research Institute, Bhopal (India)

    2013-09-15

    The present work describes the effect of milling duration on the properties of a powder metallurgy processed Cu-Al-Ni-Ti shape memory alloy employing mechanical alloying. Powder mixtures milled for different durations were sintered in order to investigate the formation of solid solution and evolution of martensitic structure. The idea was to optimize the duration of milling (mechanical alloying) to obtain chemical homogeneity as well as shape memory properties in the processed material without undergoing extensive post homogenization treatment. The martensitic structure was noted to evolve in the powder mix milled for at least 16 hrs, whereas complete transformation to martensite occurred after milling for 40 hrs. Interestingly, the dissolution of alloying elements (to form the {beta} phase prior to the formation of martensite) was noted to complete partially only during mechanical alloying for 40 hrs and remaining during subsequent sintering for 1 hr. The hot pressed compacts of the powders milled for 40 hrs were chemically homogeneous and consisted of fully martensite phase, which is essential for the realization of shape memory properties. They also revealed almost 100% shape recovery at the applied pre-strain levels of 1 and 2%. (orig.)

  16. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy

    Science.gov (United States)

    Yang, Chao; Muránsky, Ondrej; Zhu, Hanliang; Thorogood, Gordon J.; Avdeev, Maxim; Huang, Hefei; Zhou, Xingtai

    2017-01-01

    A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5–2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall–Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process. PMID:28772747

  17. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy

    Directory of Open Access Journals (Sweden)

    Chao Yang

    2017-04-01

    Full Text Available A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS NiMo-based alloys containing varying amounts of SiC (0.5–2.5 wt % were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA route followed by spark plasma sintering (SPS and rapid cooling. Neutron Powder Diffraction (NPD, Electron Back Scattering Diffraction (EBSD, and Transmission Electron Microscopy (TEM were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall–Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process.

  18. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy.

    Science.gov (United States)

    Yang, Chao; Muránsky, Ondrej; Zhu, Hanliang; Thorogood, Gordon J; Avdeev, Maxim; Huang, Hefei; Zhou, Xingtai

    2017-04-06

    A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5-2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni₃Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo₂C particles during sintering. The amount of grain boundaries greatly increases the Hall-Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process.

  19. Size effect of primary Y{sub 2}O{sub 3} additions on the characteristics of the nanostructured ferritic ODS alloys: Comparing as-milled and as-milled/annealed alloys using S/TEM

    Energy Technology Data Exchange (ETDEWEB)

    Saber, Mostafa, E-mail: msaber@ncsu.edu; Xu, Weizong; Li, Lulu; Zhu, Yuntian; Koch, Carl C.; Scattergood, Ronald O.

    2014-09-15

    The need for providing S/TEM evidence to clarify the mechanisms of nano-scale precipitate formation was the motivation of this investigation. In this study, an Fe–14Cr–0.4Ti alloy was ball-milled with different amounts of Y{sub 2}O{sub 3} content up to 10 wt.%, and then annealed at temperatures up to 1100 °C. Micron-size Y{sub 2}O{sub 3} particles were substituted for the nano-size counterpart to elucidate the mechanism of oxide precipitate formation. The S/TEM studies revealed that the microstructure of the alloy with 10 wt.% yttria contained amorphous undissolved Y{sub 2}O{sub 3} after ball milling, while a small part of the initial oxide particles were dissolved into the solid solution. Consequently, when the amount of yttria was reduced to 1 wt.%, the amorphous phase of the yttria vanished and the whole content of Y{sub 2}O{sub 3} was dissolved into the BCC solid solution. Defect analysis of precipitates on the annealed samples via S/TEM and micro-hardness studies revealed that the use of micron-size primary oxide particles can produce nano-size precipitates, stable up to temperatures as high as 1100 °C, and uniformly distributed throughout the microstructure. This study indicates that the use of high energy ball milling along with micron-size primary oxide particles can lead to nanostructured ferritic ODS alloys without the use of nano-size primary oxide additions.

  20. Effect of high energy milling time of the aluminum bronze alloy obtained by powder metallurgy with niobium carbide addition

    Energy Technology Data Exchange (ETDEWEB)

    Dias, Alexandre Nogueira Ottoboni; Silva, Aline da; Rodrigues, Carlos Alberto; Melo, Mirian de Lourdes Noronha Motta; Rodrigues, Geovani; Silva, Gilbert, E-mail: aottoboni@yahoo.com.br [Universidade Federal de Itajuba (UNIFEI), Itajuba, MG (Brazil)

    2017-05-15

    The aluminum bronze alloy is part of a class of highly reliable materials due to high mechanical strength and corrosion resistance being used in the aerospace and shipbuilding industry. It's machined to produce parts and after its use cycle, it's discarded, but third process is considered expensive and besides not being correct for environment reasons. Thus, reusing this material through the powder metallurgy (PM) route is considered advantageous. The aluminum bronze chips were submitted to high energy ball milling process with 3% of niobium carbide (NbC) addition. The NbC is a metal-ceramic composite with a ductile-brittle behaviour. It was analyzed the morphology of powders by scanning electron microscopy as well as particle size it was determined. X ray diffraction identified the phases and the influence of milling time in the diffractogram patterns. Results indicates that milling time and NbC addition improves the milling efficiency significantly and being possible to obtain nanoparticles. (author)

  1. Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Rashad, Muhammad, E-mail: rashadphy87@gmail.com [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Pan, Fusheng, E-mail: fspan@cqu.edu.cn [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Chongqing Academy of Science and Technology, Chongqing, Chongqing 401123 (China); Zhang, Jianyue [College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); National Engineering Research Center for Magnesium Alloys, Chongqing University, Chongqing 400044 (China); Asif, Muhammad [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China)

    2015-10-15

    Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

  2. Use of high energy ball milling to study the role of graphene nanoplatelets and carbon nanotubes reinforced magnesium alloy

    International Nuclear Information System (INIS)

    Rashad, Muhammad; Pan, Fusheng; Zhang, Jianyue; Asif, Muhammad

    2015-01-01

    Graphene nanoplatelets (few layer graphene) and carbon nanotubes were used as reinforcement fillers to enhance the mechanical properties of AZ31 magnesium alloy through high energy ball milling, sintering, and hot extrusion techniques. Experimental results revealed that tensile fracture strain of AZ31 magnesium alloy was enhanced by +49.6% with 0.3 wt.% graphene nanoplatelets compared to −8.3% regression for 0.3 wt.% carbon nanotubes. The tensile strength of AZ31 magnesium alloy was decreased (−11.2%) with graphene nanoplatelets addition, while increased (+7.7%) with carbon nanotubes addition. Unlike tensile test, compression tests showed different trend. The compression strength of carbon nanotubes-AZ31 composite was +51.2% greater than AZ31 magnesium alloy as compared to +0.6% increase for graphene nanoplatelets. The compressive fracture strain of carbon nanotubes-AZ31 composite was decreased (−14.1%) while no significant change in fracture strain of graphene nanoplatelets-AZ31 composite was observed. The X-ray diffraction results revealed that addition of reinforcement particles weaken the basal textures which affect the composite's yield asymmetry. Microstructure evaluation revealed the absence of intermetallic phase formation between reinforcements and matrix. The carbon reinforcements in AZ31 magnesium alloy dissolve and isolate β phases throughout the matrix. The increased fracture strain and mechanical strength of graphene nanoplatelets and carbon nanotubes-AZ31 composites are attributed to large specific surface area of graphene nanoplatelets and stiffer nature of carbon nanotubes respectively. - Highlights: • Powder metallurgy method was used to fabricate magnesium composites. • The AZ31-carbon materials composite were blended using ball milling. • The reinforcement particles weaken the basal texture which affects yield asymmetry of composites. • AZ31-graphene nanoplatelets composite exhibited impressive increase in tensile elongation

  3. Dispersion of silicon carbide nanoparticles in a AA2024 aluminum alloy by a high-energy ball mill

    International Nuclear Information System (INIS)

    Carreño-Gallardo, C.; Estrada-Guel, I.; López-Meléndez, C.; Martínez-Sánchez, R.

    2014-01-01

    Highlights: • Synthesis of 2024-SiC NP nanocomposite by mechanical milling process. • SiC nanoparticles improved mechanical properties of aluminum alloy 2024 matrix. • A homogeneous distribution of SiC nanoparticles were observed in the matrix • Compressive and hardness properties of the composite are improved significantly. -- Abstract: Al 2024 alloy was reinforced with silicon carbide nanoparticles (SiC NP ), whose concentration was varied in the range from 0 to 5 wt.%; some composites were synthesized with the mechanical milling (MM) process. Structure and microstructure of the consolidated samples were studied by X-ray diffraction and transmission electron microscopy, while mechanical properties were investigated by compressive tests and hardness measurements. The microstructural evidence shows that SiC NP were homogeneously dispersed into the Al 2024 alloy using high-energy MM after 2 h of processing. On the other hand, an increase of the mechanical properties (yield stress, maximum strength and hardness) was observed in the synthesized composites as a direct function of the SiC NP content. In this research several strengthening mechanisms were observed, but the main was the obstruction of dislocations movement by the addition of SiC NP

  4. Study of the evolution of the microstructure and hardness of Cu-Al and Cu-Al-Ti alloys during their production by reactive milling and extrusion

    International Nuclear Information System (INIS)

    Figueroa, F; Sepulveda, A; Zuniga, A; Donoso, E; Palma, R

    2008-01-01

    The microstructure and hardness of two alloys produced by reactive milling of elementary powders for 10, 20 and 30 hours and later hot extrusion were studied: a Cu-5 vol.% Al 2 O 3 binary and another Cu-2.5 vol.%TiC-2.5 vol.% Al 2 O 3 ternary. The microstructure of the alloys was characterized with a transmission electron microscope (TEM), X-ray diffraction (XRD) and different methods of chemical analysis. Then their hardness was evaluated before and after annealing at 873 K. The extruded binary alloy showed a micrometric grain structure, with nanometric subgrains (100 nm), together with the formation of nanometric dispersoids of semi-coherent Al 2 0 3 with the Cu matrix. The ternary alloy showed a microstructure very similar to the binary alloy, except that it also showed the formation of nanometric TiC dispersoids. The nanoparticles acted effectively as anchoring points for the movement of dislocations and grain growth. The microstructure was observed to be stable after annealing treatments for all the alloys. The milled ternary alloy was 32% harder (290 HV) than the hardest binary alloy (milled for 30 hours) (au)

  5. Magnetic characterization of nanocrystalline Fe80−xCrxCo20 (15≤x≤35) alloys during milling and subsequent annealing

    International Nuclear Information System (INIS)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Sodaee, Tahmineh

    2016-01-01

    Magnetic characterization of nanocrystalline Fe–Cr–Co alloys during milling and annealing process was the goal of this study. To formation of Fe 80−x Cr x Co 20 (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500–640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe–Cr–Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40–150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents. - Highlights: • Hc and Ms of produced alloys obtained in the range of 110–200 Oe and 150–220 emu/g. • The highest value of Hc in milled and annealed samples was achieved in Fe 45 Cr 35 Co 20 . • Hc of produced alloys after spinodal decomposition decreased to about 40–150 Oe. • The effect of crystalline defects and residual strain on magnetic fields pinning in milled samples is higher than spinodal decomposition in annealed samples. • The highest value of Hc in as-milled and annealed samples was achieved in Fe 45 Cr 35 Co 20 . The coercivity of produced alloys after annealing process decreased and reach to about 40–150 Oe. • The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively.

  6. IMPACT OF DEPTH OF CUT ON CHIP FORMATION IN AZ91HP MAGNESIUM ALLOY MILLING WITH TOOLS OF VARYING CUTTING EDGE GEOMETRY

    Directory of Open Access Journals (Sweden)

    Olga Gziut

    2015-05-01

    Full Text Available Safety of Mg milling processes can be expressed by means of the form and the number of fractions of chips formed during milling. This paper presents the state of the art of magnesium alloys milling technology in the aspect of chip fragmentation. Furthermore, the impact of the depth of cut ap and the rake angle γ on the number of chip fractions was analysed in the study. These were conducted on AZ91HP magnesium cast alloy and milling was performed with carbide tools of varying rake angle values (γ = 5º and γ = 30º. It was observed that less intense chip fragmentation occurs with decreasing depth of cut ap. The number of chip fractions was lower at the tool rake angle of γ = 30º. The test results were formulated as technological recommendations according to the number of generated chip fractions.

  7. Microstructures, Mechanical Properties and Thermal Conductivities of W-0.5 wt.%TiC Alloys Prepared via Ball Milling and Wet Chemical Method

    Science.gov (United States)

    Lang, Shaoting; Yan, Qingzhi; Sun, Ningbo; Zhang, Xiaoxin; Ge, Changchun

    2017-10-01

    Two kinds of W-0.5 wt.%TiC alloys were prepared, one by ball milling and the other by the wet chemical method. For comparison, pure tungsten powders were chemically prepared and sintered by the same process. The microstructures, mechanical properties and thermal conductivities of the prepared samples were characterized. It has been found that the wet chemical method resulted in finer sizes and more uniform distribution of TiC particles in the sintered tungsten matrix than the ball milling method. The W-TiC alloy prepared by the wet chemical method achieved the highest bending strength (1065.72 MPa) among the samples. Further, it also exhibited obviously higher thermal conductivities in the temperature range of room temperature to 600°C than did the W-TiC alloy prepared by ball milling, but the differences in their thermal conductivities could be ignored in the range of 600-800°C.

  8. Superthermostability of nanoscale TIC-reinforced copper alloys manufactured by a two-step ball-milling process

    Science.gov (United States)

    Wang, Fenglin; Li, Yunping; Xu, Xiandong; Koizumi, Yuichiro; Yamanaka, Kenta; Bian, Huakang; Chiba, Akihiko

    2015-12-01

    A Cu-TiC alloy, with nanoscale TiC particles highly dispersed in the submicron-grained Cu matrix, was manufactured by a self-developed two-step ball-milling process on Cu, Ti and C powders. The thermostability of the composite was evaluated by high-temperature isothermal annealing treatments, with temperatures ranging from 727 to 1273 K. The semicoherent nanoscale TiC particles with Cu matrix, mainly located along the grain boundaries, were found to exhibit the promising trait of blocking grain boundary migrations, which leads to a super-stabilized microstructures up to approximately the melting point of copper (1223 K). Furthermore, the Cu-TiC alloys after annealing at 1323 K showed a slight decrease in Vickers hardness as well as the duplex microstructure due to selective grain growth, which were discussed in terms of hardness contributions from various mechanisms.

  9. Effect of zirconium on grain growth and mechanical properties of a ball-milled nanocrystalline FeNi alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kotan, Hasan, E-mail: hkotan@ncsu.edu [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States); Darling, Kris A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Saber, Mostafa; Koch, Carl C.; Scattergood, Ronald O. [Department of Materials Science and Engineering, NC State University, 911 Partners Way, Room 3078, Raleigh, NC 27606-7907 (United States)

    2013-02-25

    Highlights: Black-Right-Pointing-Pointer Pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} powders were hardened up to 10 GPa by ball milling. Black-Right-Pointing-Pointer Annealing of Fe and Fe{sub 92}Ni{sub 8} leads to reduced hardness and extensive grain growth. Black-Right-Pointing-Pointer The addition of Zr to Fe{sub 92}Ni{sub 8} increases its stability and strength by second phases. Black-Right-Pointing-Pointer The second phases are found to promote the stability of Fe{sub 91}Ni{sub 8}Zr{sub 1} by Zener pinning. Black-Right-Pointing-Pointer The Zr-containing precipitates contribute to the overall strength of the material. - Abstract: Grain growth of ball-milled pure Fe, Fe{sub 92}Ni{sub 8}, and Fe{sub 91}Ni{sub 8}Zr{sub 1} alloys has been studied using X-ray diffractometry (XRD), focused ion beam (FIB) microscopy and transmission electron microscopy (TEM). Mechanical properties with respect to compositional changes and annealing temperatures have been investigated using microhardness and shear punch tests. We found the rate of grain growth of the Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy to be much less than that of pure Fe and the Fe{sub 92}Ni{sub 8} alloy at elevated temperatures. The microstructure of the ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy remains nanoscale up to 700 Degree-Sign C where only a few grains grow abnormally whereas annealing of pure iron and the Fe{sub 92}Ni{sub 8} alloy leads to extensive grain growth. The grain growth of the ternary alloy at high annealing temperatures is coupled with precipitation of Fe{sub 2}Zr. A fine dispersion of precipitated second phase is found to promote the microstructural stability at high annealing temperatures and to increase the hardness and ultimate shear strength of ternary Fe{sub 91}Ni{sub 8}Zr{sub 1} alloy drastically when the grain size is above nanoscale.

  10. Determination of Specific Forces and Tool Deflections in Micro-milling of Ti-6Al-4V alloy using Finite Element Simulations and Analysis

    International Nuclear Information System (INIS)

    Farina, Simone; Ceretti, Elisabetta; Thepsonti, Thanongsak; Oezel, Tugrul

    2011-01-01

    Titanium alloys offer superb properties in strength, corrosion resistance and biocompatibility and are commonly utilized in medical devices and implants. Micro-end milling process is a direct and rapid fabrication method for manufacturing medical devices and implants in titanium alloys. Process performance and quality depend upon an understanding of the relationship between cutting parameters and forces and resultant tool deflections to avoid tool breakage. For this purpose, FE simulations of chip formation during micro-end milling of Ti-6Al-4V alloy with an ultra-fine grain solid carbide two-flute micro-end mill are investigated using DEFORM software.At first, specific forces in tangential and radial directions of cutting during micro-end milling for varying feed advance and rotational speeds have been determined using designed FE simulations for chip formation process. Later, these forces are applied to the micro-end mill geometry along the axial depth of cut in 3D analysis of ABAQUS. Consequently, 3D distributions for tool deflections and von Misses stress are determined. These analyses will yield in establishing integrated multi-physics process models for high performance micro-end milling and a leap-forward to process improvements.

  11. Hydrogen storage thermodynamics and kinetics of LaMg11Ni + x wt.% Ni (x = 100, 200) alloys synthesized by mechanical milling

    International Nuclear Information System (INIS)

    Zhang, Yanghuan; Jia, Zhichao; Central Iron and Steel Research Institute, Beijing; Yuan, Zeming; Qi, Yan; Zhao, Dongliang; Hou, Zhonghui

    2016-01-01

    LaMg 11 Ni + x wt.% Ni (x = 100, 200) composite hydrogen storage alloys with a nanocrystalline/amorphous structure were synthesized using ball milling technology. The effects of Ni content and milling time on hydrogen storage thermodynamics and dynamics of the alloys were investigated systematically. The hydrogen desorption properties were assessed using a Sieverts apparatus and differential scanning calorimetry. The thermodynamic parameters for the hydrogen absorption and desorption were calculated using the Van't Hoff equation. The hydrogen desorption activation energies of the hydrogenated alloys were also estimated by Arrhenius and Kissinger methods. Results indicate that the amount of Ni added has no effect on the thermodynamics of the alloys, but it significantly improves their absorption and desorption kinetics. Furthermore, the milling time has a great influence on the hydrogen storage properties. To be specific, the hydrogen absorption capacities reach the maximum values with the variation of milling time, and the hydrogen desorption activation energy obviously decreases with increasing milling time.

  12. Alloying and microstructural changes in platinum–titanium milled and annealed powders

    International Nuclear Information System (INIS)

    Maweja, Kasonde; Phasha, M.J.; Yamabe-Mitarai, Y.

    2012-01-01

    Graphical abstract: (a) SE-SEM micrographs of PtTi martensite formed in powder milled for short time annealed at 1500 °C and quenched in helium gas flow (b) BSE-SEM of structure formed after slow cooling. Highlights: ► A disordered metastable FCC Pt(Ti) solid solution was formed after longer milling period. ► HCP Ti crystals were first deformed and then the atoms were dissolved in strained FCC Pt lattices. ► Longer milling time suppressed the occurrence of martensitic transformation after annealing. ► Martensite phase was formed in products that went through a short milling time then annealed and quenched. ► The width of the martensite features formed was smaller at higher cooling rates. - Abstract: Equiatomic platinum–titanium powder mixtures were processed by high energy ball milling under argon atmosphere and sintered under vacuum. Evolution of the crystal structures and microstructures of the products formed were investigated by XRD and SEM techniques, respectively. The HCP crystals of Ti were first deformed and then a disordered metastable FCC Pt(Ti) solid solution was formed during milling due to semi-coherency of FCC lattices. A nanostructured Pt(Ti) product was formed after long milling time, which contained 44–47 at.% Ti and 53–56 at.% Pt. An ordered PtTi intermetallic was formed by annealing the metastable Pt(Ti) at temperature above 1300 °C. The crystal structure and microstructure of the TiPt phase depended on the milling time, annealing temperature and the cooling rate. The B19 PtTi plate martensite was formed after annealing at 1500 °C and quenching at a cooling rate of 23 °C/min to 200 °C/min for short time milled products. The width of martensite features was smaller at high cooling rate. In PtTi products milled for longer time, no martensitic transformation was observed on cooling the annealed samples. Small amounts of Pt 5 Ti 3 were formed in the powders milled for 16 h or more, followed by annealing at 1500 °C and furnace

  13. Metallurgical and interfacial characterization of PFM Co-Cr dental alloys fabricated via casting, milling or selective laser melting.

    Science.gov (United States)

    Al Jabbari, Y S; Koutsoukis, T; Barmpagadaki, X; Zinelis, S

    2014-04-01

    Bulk and interfacial characterization of porcelain fused to metal (PFM) Co-Cr dental alloys fabricated via conventional casting, milling and selective laser melting. Three groups of metallic specimens made of PFM Co-Cr dental alloys were prepared using casting (CST), milling (MIL) and selective laser sintering (SLM). The porosity of the groups was evaluated using X-ray scans. The microstructures of the specimens were evaluated via SEM examination, EDX and XRD analysis. Vickers hardness testing was utilized to measure the hardness of the specimens. Interfacial characterization was conducted on the porcelain-covered specimens from each group to test the elemental distribution with and without the application of INmetalbond. The elemental distribution of the probed elements was assessed using EDX line profile analysis. Hardness results were statistically analyzed using one-way ANOVA and Holm-Sidak's method (α=0.05). X-ray radiography revealed the presence of porosity only in the CST group. Different microstructures were identified among the groups. Together with the γ phase matrix, a second phase, believed to be the Co3Mo phase, was also observed by SEM and subsequent XRD analysis. Cr7C3 and Cr23C6 carbides were also identified via XRD analysis in the CST and MIL groups. The hardness values were 320±12 HV, 297±5 HV and 371±10 HV, and statistically significant differences were evident among the groups. The microstructure and hardness of PFM Co-Cr dental alloys are dependent on the manufacturing technique employed. Given the differences in microstructural and hardness properties among the tested groups, further differences in their clinical behavior are anticipated. Copyright © 2014 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  14. Mechanical and Microstructure Study of Nickel-Based ODS Alloys Processed by Mechano-Chemical Bonding and Ball Milling

    Science.gov (United States)

    Amare, Belachew N.

    Due to the need to increase the efficiency of modern power plants, land-based gas turbines are designed to operate at high temperature creating harsh environments for structural materials. The elevated turbine inlet temperature directly affects the materials at the hottest sections, which includes combustion chamber, blades, and vanes. Therefore, the hottest sections should satisfy a number of material requirements such as high creep strength, ductility at low temperature, high temperature oxidation and corrosion resistance. Such requirements are nowadays satisfied by implementing superalloys coated by high temperature thermal barrier coating (TBC) systems to protect from high operating temperature required to obtain an increased efficiency. Oxide dispersive strengthened (ODS) alloys are being considered due to their high temperature creep strength, good oxidation and corrosion resistance for high temperature applications in advanced power plants. These alloys operating at high temperature are subjected to different loading systems such as thermal, mechanical, and thermo-mechanical combined loads at operation. Thus, it is critical to study the high temperature mechanical and microstructure properties of such alloys for their structural integrity. The primary objective of this research work is to investigate the mechanical and microstructure properties of nickel-based ODS alloys produced by combined mechano-chemical bonding (MCB) and ball milling subjected to high temperature oxidation, which are expected to be applied for high temperature turbine coating with micro-channel cooling system. Stiffness response and microstructure evaluation of such alloy systems was studied along with their oxidation mechanism and structural integrity through thermal cyclic exposure. Another objective is to analyze the heat transfer of ODS alloy coatings with micro-channel cooling system using finite element analysis (FEA) to determine their feasibility as a stand-alone structural

  15. Magnetic Properties of Nanocrystalline Fe{sub x}Cu{sub 1-x} Alloys Prepared by Ball Milling

    Energy Technology Data Exchange (ETDEWEB)

    Yousif, A.; Bouziane, K., E-mail: bouzi@squ.edu.om; Elzain, M. E. [Sultan Qaboos University, Physics Department, College of Science (Oman); Ren, X.; Berry, F. J. [The Open University, Department of Chemistry (United Kingdom); Widatallah, H. M. [Sudan Atomic Energy Commission, Institute of Nuclear Research (Sudan); Al Rawas, A.; Gismelseed, A.; Al-Omari, I. A. [Sultan Qaboos University, Physics Department, College of Science (Oman)

    2004-12-15

    X-ray diffraction, Moessbauer and magnetization measurements were used to study Fe{sub x}Cu{sub 1-x} alloys prepared by ball-milling. The X-ray data show the formation of a nanocrystalline Fe-Cu solid solution. The samples with x{>=}0.8 and x{<=}0.5 exhibit bcc or fcc phase, respectively. Both the bcc and fcc phases are principally ferromagnetic for x{>=}0.2, but the sample with x=0.1 remains paramagnetic down to 78 K. The influence of the local environment on the hyperfine parameters and the local magnetic moment are discussed using calculations based on the discrete-variational method in the local density approximation.

  16. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Huu-That Nguyen

    2016-06-01

    Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

  17. STUDY OF CHIP IGNITION AND CHIP MORPHOLOGY AFTER MILLING OF MAGNESIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    Ireneusz Zagórski

    2016-12-01

    Full Text Available The paper analyses the impact of specified technological parameters of milling (vc, fz, ap on time to ignition. Stages leading to chip ignition were analysed. Metallographic images of magnesium chip were presented. No significant difference was observed in time to ignition in different chip fractions. Moreover, the surface of chips was free of products of ignition and signs of strong oxidation.

  18. Chemically milled alpha-case layer from Ti-6Al-4V alloy investment cast

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-06-01

    Full Text Available The as cast Ti6Al4V, obtained after investment casting with yttria stabilized zirconia face-coat, was chemically milled using a mixture of hydrofluoric acid and nitric acid. This process removed completely the alpha-case layer. Lower hardness...

  19. Microstructure and Texture in Surface Deformation Layer of Al-Zn-Mg-Cu Alloy Processed by Milling

    Directory of Open Access Journals (Sweden)

    CHEN Yanxia

    2017-12-01

    Full Text Available The microstructural and crystallographic features of the surface deformation layer in Al-Zn-Mg-Cu alloy induced by milling were investigated by means of transmission electron microscopy (TEM and precession electron diffraction (PED assisted nanoscale orientation mapping. The result shows that the surface deformation layer is composed by the top surface of equiaxed nanograins/ultrafine grains and the subsurface of lamellar nanograins/ultrafine grains surrounded by coarse grain boundary precipitates (GBPs. The recrystallized nanograins/ultrafine grains in the deformation layer show direct evidence that dynamic recrystallization plays an important role in grain refining process. The GBPs and grain interior precipitates (GIPs show a great difference in size and density with the matrix due to the thermally and mechanically induced precipitate redistribution. The crystallographic texture of the surface deformation layer is proved to be a mixture of approximate copper{112}, rotated cube{001} and F {111}. The severe shear deformation of the surface induced by milling is responsible for the texture evolution.

  20. Pengaruh Penambahan Ni, Cu, dan Al dan Waktu Milling pada Mechanical Alloying Terhadap Sifat Absorpsi dan Desorpsi Mg sebagai Material Penyimpan Hidrogen

    Directory of Open Access Journals (Sweden)

    Febrian Budi Pratama

    2012-09-01

    Full Text Available Mg merupakan salah satu material yang digunakan sebagai material penyimpan hidrogen dengan membentuk MgH2. Sifat absorpsi dan desorpsi hidrogen dari suatu metal hidrida salah satunya tergantung  pada bahan, unsur penambah, dan metode pembuatannya. Pada penelitian kali ini Mg sebagai material penyimpan hidrogen dihasilkan melalui metode mechanical alloying dengan unsur penambah Ni, Cu, dan Al dan variasi waktu milling 10, 20, 30 jam. Selanjutnya sampel dilakukan pengujian SEM, XRD, DSC, dan Uji hidrogenisasi. Dari data uji diperoleh bahwa meningkatnya waktu milling menurunkan ukuran partikel sehingga meningkatkan wt% hidrogen terabsorb dan menurunkan temperatur onset desorpsi. Namun efek aglomerasi dan coldwelding yang berlebih pada proses mechanical alloying mengakibatkan ukuran partikel menjadi lebih besar. Unsur pemadu Al dan Cu berfungsi sebagai katalis, sedangkan Ni berfungsi sebagai pemadu yang ikut bereaksi dengan hidrogen. Mg10wt%Al dengan waktu milling 20 jam mempunyai nilai weight percent terbaik H2 yaitu 0.38% dalam temperatur hidrogenisasi 2500C, tekanan 3 atm, dan waktu tahan 1 jam. Sedangkan Mg10wt%Al dengan waktu milling 30 jam memiliki temperatur onset paling rendah yaitu 341.490C Kata Kunci— Absorpsi, Desorpsi, Material Penyimpan Hidrogen, Mechanical Alloying, Mg

  1. Nanocrystalline Al7075+1 wt % Zr Alloy Prepared Using Mechanical Milling and Spark Plasma Sintering.

    Czech Academy of Sciences Publication Activity Database

    Molnárová, O.; Málek, P.; Veselý, J.; Šlapáková, M.; Minárik, P.; Lukáč, František; Chráska, Tomáš; Novák, P.; Průša, F.

    2017-01-01

    Roč. 10, č. 9 (2017), č. článku 1105. ISSN 1996-1944 R&D Projects: GA ČR(CZ) GA15-15609S Institutional support: RVO:61389021 Keywords : gas atomization * mechanical milling * spark plasma sintering * microstructure * microhardness * recrystallization Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 2.654, year: 2016 http://www.readcube.com/articles/10.3390/ma10091105

  2. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    OpenAIRE

    Huu-That Nguyen; Quang-Cherng Hsu

    2016-01-01

    Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

  3. Structure and electrochemical hydrogen storage properties of Ti{sub 2}Ni alloy synthesized by ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Hosni, B. [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia); Li, X. [FEMTO-ST, MN2S, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010 Belfort cedex (France); Khaldi, C., E-mail: chokri.khaldi@esstt.rnu.tn [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia); ElKedim, O. [FEMTO-ST, MN2S, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010 Belfort cedex (France); Lamloumi, J. [Equipe des Hydrures Métalliques, Laboratoire de Mécanique, Matériaux et Procédés, Ecole Nationale Supérieure d’Ingénieurs de Tunis, ENSIT Ex ESSTT, Université de Tunis, 5 Avenue Taha Hussein, 1008 Tunis (Tunisia)

    2014-12-05

    Highlights: • The Ti{sub 2}Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. • By increasing the temperature the capacity loss, undergoes an increase and it is more pronounced for the 60 °C. • A good correlation is found between the evolutions of the different electrochemical parameters according to the temperature. - Abstract: The structure and the electrochemical hydrogen storage properties of amorphous Ti{sub 2}Ni alloy synthesized by ball milling and used as an anode in nickel–metal hydride batteries were studied. Nominal Ti{sub 2}Ni was synthesized under argon atmosphere at room temperature using a planetary high-energy ball mill. The structural and morphological characterization of the amorphous Ti{sub 2}Ni alloy is carried out by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The electrochemical characterization of the Ti{sub 2}Ni electrodes is carried out by the galvanostatic charging and discharging, the constant potential discharge, the open circuit potential and the potentiodynamic polarization techniques. The Ti{sub 2}Ni alloy activation requires only one cycle of charge and discharge, regardless of the temperature. The electrochemical discharge capacity of the Ti{sub 2}Ni alloy, during the first eight cycles, and at a temperature of 30 °C, remained practically unchanged and a good held cycling is observed. By increasing the temperature, the electrochemical discharge capacity loss after eight cycles undergoes an increase and it is more pronounced for the temperature 60 °C. At 30 °C, the anodic corrosion current density is 1 mA cm{sup −2} and then it undergoes a rapid drop, remaining substantially constant (0.06 mA cm{sup −2}) in the range 40–60 °C, before undergoing a slight increase to 70 °C (0.3 mA cm{sup −2}). This variation is in good agreement with the maximum electrochemical discharge capacity values found for the

  4. Phase evolution during early stages of mechanical alloying of Cu–13 wt.% Al powder mixtures in a high-energy ball mill

    International Nuclear Information System (INIS)

    Dudina, Dina V.; Lomovsky, Oleg I.; Valeev, Konstantin R.; Tikhov, Serguey F.; Boldyreva, Natalya N.; Salanov, Aleksey N.; Cherepanova, Svetlana V.; Zaikovskii, Vladimir I.; Andreev, Andrey S.; Lapina, Olga B.; Sadykov, Vladislav A.

    2015-01-01

    Highlights: • Phase formation during early stages of Cu–Al mechanical alloying was studied. • The products of mechanical alloying are of highly non-equilibrium character. • X-ray amorphous phases are present in the products of mechanical alloying. • An Al-rich X-ray amorphous phase is distributed between the crystallites. - Abstract: We report the phase and microstructure evolution of the Cu–13 wt.% Al mixture during treatment in a high-energy planetary ball mill with a particular focus on the early stages of mechanical alloying. Several characterization techniques, including X-ray diffraction phase analysis, nuclear magnetic resonance spectroscopy, differential dissolution, thermal analysis, and electron microscopy/elemental analysis, have been combined to study the evolution of the phase composition of the mechanically alloyed powders and describe the microstructure of the multi-phase products of mechanical alloying at different length scales. The following reaction sequence has been confirmed: Cu + Al → CuAl 2 (+Cu) → Cu 9 Al 4 + (Cu) → Cu(Al). The phase evolution was accompanied by the microstructure changes, the layered structure of the powder agglomerates disappearing with milling time. This scheme is further complicated by the processes of copper oxidation, reduction of copper oxides by metallic aluminum, and by variation of the stoichiometry of Cu(Al) solid solutions with milling time. Substantial amounts of X-ray amorphous phases were detected as well. Differential dissolution technique has revealed that a high content of aluminum in the Cu(Al) solid solution-based powders is due to the presence of Al-rich phases distributed between the Cu(Al) crystallites

  5. Dual-tuning effects of In, Al, and Ti on the thermodynamics and kinetics of Mg85In5Al5Ti5 alloy synthesized by plasma milling

    International Nuclear Information System (INIS)

    Cao, Zhijie; Ouyang, Liuzhang; Wu, Yuyu; Wang, Hui; Liu, Jiangwen; Fang, Fang; Sun, Dalin; Zhang, Qingan; Zhu, Min

    2015-01-01

    Highlights: • Mg 85 In 5 Al 5 Ti 5 alloy catalyzed with in-situ formed MgF 2 was prepared by P-milling. • Reaction mechanism of Mg 85 In 5 Al 5 Ti 5 alloy was presented. • Further destabilization of Mg was realized (65.2 kJ/mol H 2 ). • Dual tuning of the thermodynamic and kinetic properties of MgH 2 was realized. - Abstract: The dehydrogenation enthalpy change of MgH 2 by reversibly forming an Mg 0.95 In 0.05 solid solution offers a new method for tuning the thermodynamics of Mg-based alloys. In order to further lower the stability of MgH 2 , Al has been introduced into Mg(In) solid solution. At the same time, to solve the problem of sluggish kinetic properties of Mg–In solid–solution systems and to lower the dehydrogenation activation energy, Ti has also been added. It has been demonstrated that the Mg 85 In 5 Al 5 Ti 5 alloy synthesized by plasma milling (P-milling) shows both enhanced dehydriding thermodynamics and kinetics. This technique could be used to synthesize Mg(In, Al) ternary solid solution incorporating the Ti catalyst in only one step, making it much more efficient than the two-step method. Compared with Mg-based solid solutions, the addition of Ti and in-situ synthesized MgF 2 improved the kinetics and the introduction of In as well as Al imparted enhanced thermodynamics to the Mg 85 In 5 Al 5 Ti 5 system. The dehydrogenation enthalpy change and activation energy were lowered to 65.2 kJ/(mol H 2 ) and 125.2 kJ/mol, respectively, for the Mg 85 In 5 Al 5 Ti 5 alloy

  6. Influence of bath temperature and bath composition on Co-Ag electrodeposition

    International Nuclear Information System (INIS)

    Garcia-Torres, Jose; Valles, Elisa; Gomez, Elvira

    2010-01-01

    A study of the best conditions to prepare smooth heterogeneous Co-Ag films with low amounts of S from a thiourea-based electrolytic bath has been performed. Using a 0.01 M AgClO 4 + 0.1 M Co(ClO 4 ) 2 + 0.1 M thiourea + 0.1 M sodium gluconate + 0.3 M H 3 BO 3 + 0.1 M NaClO 4 bath, low temperature (10 o C) allowed obtaining compact and smooth deposits containing 2 wt.% sulphur. Decreasing thiourea content 0.06 M and increasing gluconate concentration up to 0.3 M, better deposits (more compact with lower sulphur content (1.2 wt.%)) were obtained. A clear influence of the species present in the bath on the film quality was observed: while gluconate favoured film cohesion, boric acid hindered hydrogen adsorption. For all films, fcc-Ag, hcp-Co and hcp-CoAg 3 phases were always detected by XRD, TEM and electron diffraction, their proportions varying with the electrodeposition conditions. Magnetic measurements revealed that the increase in the CoAg 3 led to an increase in the film coercivity. GMR values were only measured at cryogenic temperatures, they being higher for the deposits with the lowest sulphur content revealing that sulphur exerts a negative effect on magnetoresistance.

  7. Magnetic and structural properties of Fe{sub 65}Co{sub 35} alloys obtained by melting, high-energy milling and heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Trifu, A.V.; Dorolti, E. [Faculty of Physics, Babes-Bolyai University, 400084 Cluj-Napoca (Romania); Takacs, A.F., E-mail: albert.takacs@phys.ubbcluj.ro [Faculty of Physics, Babes-Bolyai University, 400084 Cluj-Napoca (Romania); Chicinaş, I. [Materials Sciences and Engineering Department, Technical University of Cluj-Napoca, 103-105 Muncii Avenue, 400641 Cluj-Napoca (Romania); Isnard, O. [Institut Néel, CNRS, Université Joseph Fourier, BP 166X, 38042 Grenoble Cédex 9 (France); Pop, V. [Faculty of Physics, Babes-Bolyai University, 400084 Cluj-Napoca (Romania)

    2013-11-20

    The influence of milling and annealing conditions on the structural and magnetic behaviour of mechanically milled Fe{sub 65}Co{sub 35} alloys has been studied. By differential scanning calorimetry measurements we determined the internal stress relaxation temperature, recrystallisation temperature and structural order/disorder transition temperature of bulk and mechanical milled Fe{sub 65}Co{sub 35}. The width of the X-ray diffraction peaks was found to increase with the milling time. Two types of annealing were performed: a conventional heat treatment at 500, 550 and 600 °C for 2 h and a rapid annealing for a maximum of 2 min at 700, 750 or 800 °C followed by quenching. Crystallite size increases with increasing heat treatment temperature and time, as both are parameters that influence the magnetic properties of the sample. Magnetic permeability variations result from internal stress evolution, changes in crystallite size, supposing that the crystallite size of the annealed samples is at the border between viability of the Herzer model and the classical behaviour of the permeability vs. crystallite size.

  8. Hydrogen storage properties of Mg-23.3wt.%Ni eutectic alloy prepared via hydriding combustion synthesis followed by mechanical milling

    International Nuclear Information System (INIS)

    Liquan Li; Yunfeng Zhu; Xiaofeng Liu

    2006-01-01

    A Mg-23.3wt.%Ni eutectic alloy was prepared by the process of hydriding combustion synthesis followed by mechanical milling (HCS+MM). The product showed a high hydriding rate at 373 K and the dehydrogenation started at temperature as low as 423 K. Several reasons contributing to the improvement in hydrogen storage properties were presented. The result of this study will provide attractive information for mobile applications of magnesium hydrogen storage materials, and the process of HCS+MM developed in this study showed its potential for synthesizing magnesium based hydrogen storage materials with novel hydriding/de-hydriding properties. (authors)

  9. Temperature dependence of GMR and effect of annealing on electrodeposited Co-Ag granular films

    International Nuclear Information System (INIS)

    Garcia-Torres, Jose; Valles, Elisa; Gomez, Elvira

    2010-01-01

    The magnetoresistance of Co-Ag granular films composed of superparamagnetic and ferromagnetic particles was studied at different temperatures. The increase in the GMR values while decreasing temperature down to 20 K was quantified. The non-saturating behaviour of the MR(H) curves was retained even at the lowest measurement temperature, which was mainly attributed to the dipolar interaction among the superparamagnetic particles. The influence of the annealing conditions on the magnetoresistance was also studied. In all conditions, a decrease in the GMR values was measured being attributed to an increase in the particle size.

  10. Magnetic characterization of nanocrystalline Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) alloys during milling and subsequent annealing

    Energy Technology Data Exchange (ETDEWEB)

    Rastabi, Reza Amini; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Tavoosi, Majid; Sodaee, Tahmineh

    2016-10-15

    Magnetic characterization of nanocrystalline Fe–Cr–Co alloys during milling and annealing process was the goal of this study. To formation of Fe{sub 80−x}Cr{sub x}Co{sub 20} (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500–640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe–Cr–Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40–150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents. - Highlights: • Hc and Ms of produced alloys obtained in the range of 110–200 Oe and 150–220 emu/g. • The highest value of Hc in milled and annealed samples was achieved in Fe{sub 45}Cr{sub 35}Co{sub 20}. • Hc of produced alloys after spinodal decomposition decreased to about 40–150 Oe. • The effect of crystalline defects and residual strain on magnetic fields pinning in milled samples is higher than spinodal decomposition in annealed samples. • The highest value of Hc in as-milled and annealed samples was achieved in Fe{sub 45}Cr{sub 35}Co{sub 20}. The coercivity of produced alloys after annealing process decreased and reach to about 40–150 Oe. • The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110–200 Oe and 150–220 emu

  11. Effect of the milling time on thermal stability of mechanically alloyed Mg{sub 5}0 Ni{sub 5}0 amorphous alloy; Efecto del tiempo de molienda sobre la estabilidad termica del amorfo Mg{sub 5}0 Ni:50 producido mediante aleado mecanico

    Energy Technology Data Exchange (ETDEWEB)

    Guzman, D.; Ordonez, S.; Serafini, D.; Rojas, P.; Aguilar, C.; Santander, M.; Navea, L.

    2009-07-01

    In order to study the relationship between the milling time used in the production of Mg{sub 5}0Ni{sub 5}0 amorphous alloy and its thermal stability, seven amorphous alloys were produced by milling for 20, 25, 30, 35, 40, 50 and 60 h each sample. The obtained powders were morphological and structurally characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The thermal stability of amorphous alloys was study by differential scanning calorimetry (DSC). Based on the obtained results, it can be concluded that the increase in the added energy when milling for longer time causes the homogenization of the microstructure with an increase in amorphous phase, which dissolves a large amount of nickel in its structure. Therefore, the simultaneous crystallization of the Mg{sub 2}Ni and MgNi{sub 2} intermetallic compounds at 345 degree centigrade can be explained. (Author) 19 refs.

  12. Influence of thermo-mechanical cycling on porcelain bonding to cobalt-chromium and titanium dental alloys fabricated by casting, milling, and selective laser melting.

    Science.gov (United States)

    Antanasova, Maja; Kocjan, Andraž; Kovač, Janez; Žužek, Borut; Jevnikar, Peter

    2018-04-01

    The aim has been to determine the effect of thermo-mechanical cycling on shear-bond-strength (SBS) of dental porcelain to Co-Cr and Ti-based alloys fabricated by casting, computer-numerical-controlled milling, and selective-laser-melting (SLM). Seven groups (n=22/group) of metal cylinders were fabricated by casting (Co-Cr and commercially pure-cpTi), milling (Co-Cr, cpTi, Ti-6Al-4V) or by SLM (Co-Cr and Ti-6Al-4V) and abraded with airborne-particles. The average surface roughness (R a ) was determined for each group. Dental porcelain was applied and each metal-ceramic combination was divided into two subgroups - stored in deionized water (24-h, 37°C), or subjected to both thermal (6000-cycles, between 5 and 60°C) and mechanical cycling (10 5 -cycles, 60N-load). SBS test-values and failure modes were recorded. Metal-ceramic interfaces were analyzed with a focused-ion-beam/scanning-electron-microscope (FIB/SEM) and energy-dispersive-spectroscopy (EDS). The elastic properties of the respective metal and ceramic materials were evaluated by instrumented-indentation-testing. The oxide thickness on intact Ti-based substrates was measured with Auger-electron-spectroscopy (AES). Data were analyzed using ANOVA, Tukey's HSD and t-tests (α=0.05). The SBS-means differed according to the metal-ceramic combination (p<0.0005) and to the fatigue conditions (p<0.0005). The failure modes and interface analyses suggest better porcelain adherence to Co-Cr than to Ti-based alloys. Values of R a were dependent on the metal substrate (p<0.0005). Ti-based substrates were not covered with thick oxide layers following digital fabrication. Ti-based alloys are more susceptible than Co-Cr to reduction of porcelain bond strength following thermo-mechanical cycling. The porcelain bond strength to Ti-based alloys is affected by the applied metal processing technology. Copyright © 2017 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  13. Influence of damping coefficient from permanent magnets on chatter formation during end milling of titanium alloy (Ti-6Al-4V)

    International Nuclear Information System (INIS)

    Sulaiman, S A; Amin, A N

    2015-01-01

    In machining operations, chatter is undesirable due to its adverse effects on the product quality, operation cost, machining accuracy and machine tool life. It is also responsible for reducing output. Chatter is a self-excitation phenomenon occurring in machine tools, in which the cutting process tends to lower the damping capacity of the machine structural components ending in an unstable behavior of the system. Chatter arises due to resonance when the vibrations of the instability of chip formation and the natural vibration modes of the machine-system components coincide. This paper focuses on the influence of damping coefficient from permanent magnets on chip serration frequency as an approach of minimizing chatter in end milling of Titanium alloy (Ti6Al4V). The method consists of two ferrite permanent magnet bars (dimensions: 1' × 6' × 3'), mounted 5mm from the cutting tool using a specially designed fixture which provided a uniform magnetic field of 2500-2700 Gausses. A titanium alloy Ti6Al4V block was then end milled using uncoated WC-Co inserts. A sequence of 15 experimental runs was conducted based on a small Central Composite Design (CCD) model in Response Surface Methodology (RSM). The primary (independent) parameters were: cutting speed, feed, and depth of cut. The data acquisition system comprised a vibration sensor (accelerometer) and a signal conditioning unit was used to measure the vibration data. The resultant vibrations were then analyzed using the DASYLab 5.6 software. Machining tests were conducted for two different conditions - with and without the application of magnets. Scanning Electron Microscope (SEM) was used to measure the chip segmentations. The SEM analysis of chip serrations demonstrated that the chip serration frequency were more stable while cutting under the presence of permanent magnets due to lower intensity of chatter. (paper)

  14. Influence of damping coefficient from permanent magnets on chatter formation during end milling of titanium alloy (Ti-6Al-4V)

    Science.gov (United States)

    Sulaiman, S. A.; Amin, A. N.

    2015-12-01

    In machining operations, chatter is undesirable due to its adverse effects on the product quality, operation cost, machining accuracy and machine tool life. It is also responsible for reducing output. Chatter is a self-excitation phenomenon occurring in machine tools, in which the cutting process tends to lower the damping capacity of the machine structural components ending in an unstable behavior of the system. Chatter arises due to resonance when the vibrations of the instability of chip formation and the natural vibration modes of the machine-system components coincide. This paper focuses on the influence of damping coefficient from permanent magnets on chip serration frequency as an approach of minimizing chatter in end milling of Titanium alloy (Ti6Al4V). The method consists of two ferrite permanent magnet bars (dimensions: 1" × 6" × 3"), mounted 5mm from the cutting tool using a specially designed fixture which provided a uniform magnetic field of 2500-2700 Gausses. A titanium alloy Ti6Al4V block was then end milled using uncoated WC-Co inserts. A sequence of 15 experimental runs was conducted based on a small Central Composite Design (CCD) model in Response Surface Methodology (RSM). The primary (independent) parameters were: cutting speed, feed, and depth of cut. The data acquisition system comprised a vibration sensor (accelerometer) and a signal conditioning unit was used to measure the vibration data. The resultant vibrations were then analyzed using the DASYLab 5.6 software. Machining tests were conducted for two different conditions - with and without the application of magnets. Scanning Electron Microscope (SEM) was used to measure the chip segmentations. The SEM analysis of chip serrations demonstrated that the chip serration frequency were more stable while cutting under the presence of permanent magnets due to lower intensity of chatter.

  15. Ostwald ripening of Pb nanocrystalline phase in mechanically milled Al-Pb alloys and the influence of Cu additive

    International Nuclear Information System (INIS)

    Wu, Z.F.; Zeng, M.Q.; Ouyang, L.Z.; Zhang, X.P.; Zhu, M.

    2005-01-01

    The coarsening behavior of nanosized Pb phase in both Al-10%Pb and Al-10%Pb-4.5%Cu alloys has been studied by X-ray diffraction and transmission electron microscopy analysis. The coarsening of Pb nanophase in Al-Pb alloys still follows the classical ripening theory (the LSW theory) and the addition of Cu decreases the coarsening rate of Pb nanophase

  16. Effects of annealing on the microstructure and magnetic property of the mechanically alloyed FeSiBAlNiM (M=Co, Cu, Ag) amorphous high entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Xiaoxia; Zhou, Xuan; Yu, Shuaishuai; Wei, Congcong; Xu, Jing; Wang, Yan, E-mail: mse_wangy@ujn.edu.cn

    2017-05-15

    The effects of annealing treatment on the microstructure, thermal stability, and magnetic properties of the mechanical alloyed FeSiBAlNiM (M=Co, Cu, Ag) amorphous high entropy alloys (HEAs) have been investigated in this project. The simple crystallization products in FeSiBAlNi amorphous HEAs with Co and Ag addition reveal the high phase stability during heating process. At high annealing treatment, the crystallized HEAs possess the good semi-hard magnetic property. It can conclude that crystallization products containing proper FeSi-rich and FeB-rich phases are beneficial to improve the magnetic property. Annealing near the exothermic peak temperature presents the best enhancing effect on the semi-hard magnetic property of FeSiBAlNiCo. It performs both large saturated magnetization and remanence ratio of 13.0 emu/g and near 45%, which exhibit 465% and 105% enhancement compared with as-milled state, respectively. - Highlights: • Co, Cu, Ag additions affect crystallization behavior of FeSiBAlNi amorphous HEAs. • Crystallization products in FeSiBAlNi Co/Ag reveal high phase stability. • Proper FeSi-rich and FeB-rich phases are beneficial to improve magnetic property. • Annealing treatment improves semi-hard magnetic property compared to as-milled state. • Annealing near exothermic peak temperature shows best enhancing effect on magnetism.

  17. Optimum combination of process parameters to optimize Surface Roughness and Chip Thickness during End Milling of Aluminium 6351-T6 Alloy Using Taguchi Grey Relational Analysis

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2017-06-01

    Full Text Available In any machining operations, quality is the important conflicting objective. In order to give assurance for high productivity, some extent of quality has to be compromised. Similarly productivity will be decreased while the efforts are channelized to enhance quality. In this study,  the experiments were carried out on a CNC vertical machining center (KENT and INDIA Co. Ltd, Taiwan make to perform 10mm slots on Al 6351-T6 alloy work piece by K10 carbide, four flute end milling cutter as per taguchi design of experiments plan by L9 orthogonal array was choosen to determine experimental trials. Furthermore the spindle speed (rpm, the feed rate (mm/min and depth of cut (mm are regulated in these experiments. Surface roughness and chip thickness was measured by a surface analyser of Surf Test-211 series (Mitutoyo and Digital Micrometer (Mitutoyo with least count 0.001 mm respectively. Grey relational analysis was employed to minimize surface roughness and chip thickness by setting of optimum combination of machining parameters. Minimum surface roughness and chip thickness obtained with 1000 rpm of spindle speed, 50 mm/min feed rate and 0.7 mm depth of cut respectively. Confirmation experiments showed that Gray relational analysis precisely optimized the drilling parameters in drilling of Al 6351-T6 alloy.

  18. Experimental Researches Tribological Properties of Hard-Alloy Blades With a Vacuum-Plasma Coating in the Chipboards Milling Process

    Directory of Open Access Journals (Sweden)

    Pavel Viktorovič Rudak

    2015-01-01

    Full Text Available While developing effective ion-plasma coatings compositions of woodcutting tools special conditions of its use should be taken into account particularly the force rate acting on the cutting wedge. With the penetration of the blade into the wood material normal pressure and friction appear on the connection surface. For the analysis of the cutting processes the connection surface can be divided into several zones. The cutters with vacuum-plasma coatings based on TiN are characterized by a lower coefficient of friction in comparison to uncoated cutters in real conditions. The developed technique of tribotechnical tool tests of milling woodchip board is of great importance to establish the regularities of chip formation, chips movement and dust in the timber cutting areas as well as wood materials at milling in a wide parameter range of cutting conditions, for the development of methods and devices of chips and dust suppression.

  19. Detecting Milling Deformation in 7075 Aluminum Alloy Aeronautical Monolithic Components Using the Quasi-Symmetric Machining Method

    Directory of Open Access Journals (Sweden)

    Qiong Wu

    2016-04-01

    Full Text Available The deformation of aeronautical monolithic components due to CNC machining is a bottle-neck issue in the aviation industry. The residual stress releases and redistributes in the process of material removal, and the distortion of the monolithic component is generated. The traditional one-side machining method will produce oversize deformation. Based on the three-stage CNC machining method, the quasi-symmetric machining method is developed in this study to reduce deformation by symmetry material removal using the M-symmetry distribution law of residual stress. The mechanism of milling deformation due to residual stress is investigated. A deformation experiment was conducted using traditional one-side machining method and quasi-symmetric machining method to compare with finite element method (FEM. The deformation parameters are validated by comparative results. Most of the errors are within 10%. The reason for these errors is determined to improve the reliability of the method. Moreover, the maximum deformation value of using quasi-symmetric machining method is within 20% of that of using the traditional one-side machining method. This result shows the quasi-symmetric machining method is effective in reducing deformation caused by residual stress. Thus, this research introduces an effective method for reducing the deformation of monolithic thin-walled components in the CNC milling process.

  20. Influence of dissolved hydrogen and temperature on primary water stress corrosion cracking of mill annealed alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Totsuka, Nobuo; Nishikawa, Yoshito [Inst. of Nuclear Safety System Inc., Mihama, Fukui (Japan); Nakajima, Nobuo

    2002-09-01

    The influence of dissolved hydrogen and temperature on primary water stress corrosion cracking (PWSCC) of alloy 600 was experimentally studied at temperature ranging from 310 to 360degC and hydrogen contents ranging from 0 to 4 ppm using slow strain rate tensile technique (SSRT) and constant load tensile test. As a result, it was revealed that the PWSCC susceptibility of alloy 600 has a maximum near 3 ppm of dissolved hydrogen at 360degC and the peak shifts to 1 ppm at 320degC. The mechanism of the peak shift is not clear yet, however, it is possibly explained by the change of absorbed hydrogen in the metal caused by the change of hydrogen recombination reaction and/or change of the surface film. (author)

  1. Effect of milling conditions on the properties of Cu-NbC alloys obtained by powder metallurgy; Efecto de las variables de molienda en las propiedades de aleaciones Cu-NbC obtenidas por pulvimetalurgia

    Energy Technology Data Exchange (ETDEWEB)

    Lopez, M.; Jimenez, J. A.; Ruano, O.; Benavente, R.

    2006-07-01

    Copper-base composite materials were obtained by reinforcing with homogeneous dispersions of 0.5 and 1% vol. of very fine NbC particles, through mechanical milling process in a planetary mill during 8 and 24 h at two different rotational speeds. The consolidation of the alloyed reinforced particles was achieved through a hot uniaxial pressing at 923K under 90 MPa during 2 h under a protective argon atmosphere. Factors to the suitable combination of electrical conductivity and mechanical properties attained are the hardness and good thermal stability of the niobium carbide which affords furthers refinement in the size of copper particles and the reinforcement of the alloy. A lower embrittlement and higher electrical conductivity of this alloys was observed, as a consequence of the smaller amount of impurities (Fe, Cr, C and O) incorporated during the lower-energy milling. Scanning and transmission electron microscopy and X-ray diffraction show and additional strengthening of the grain substructure by precipitation of nanometer-size impurities. (Author) 18 refs.

  2. Spark-plasma sintering and mechanical property of mechanically alloyed NiAl powder compact and ball-milled (Ni+Al) mixed powder compact

    International Nuclear Information System (INIS)

    Kim, J.S.; Jang, Y.I.; Kwon, Y.S.; Kim, Y.D.; Ahn, I.S.

    2001-01-01

    Mechanically-alloyed NiAl powder and (Ni+Al) powder mixture prepared by ball-milling were sintered by spark-plasma sintering (SPS) process. Densification behavior and mechanical property were determined from the experimental results and analysis such as changes in linear shrinkage, shrinkage rate, microstructure, and phase during sintering process, Vicker's hardness and transverse rupture strength tests. Densification mechanisms for MA-NiAl powder compact and (Ni+Al) powder mixture were different from each other. While the former showed a rapid increase in densification rate only at higher temperature region of 800-900 o C, the latter revealed firstly a rapid increase in densification rate even at low temperature of 300 o C and a subsequent increase up to 500 o C. Densities of both powder compact (MA and mixture) sintered at 1150 o C for 5 min were 98 and above 99 %, respectively. Sintered bodies were composed mainly of NiAl phase with Ni 3 Al as secondary phase for both powders. Sintered body of MA-NiAl powder showed a very fine grain structure. Crystallite size determined by XRD result and the Sherrer's equation was approximately 80 nm. Vicker's hardness for the sintered bodies of (Ni+Al) powder mixture and MA-NiAl powder were 410±12 H v and 555±10 H v , respectively, whereas TRS values 1097±48 MPa and 1393±75 MPa. (author)

  3. Characteristics of mechanical alloying of Zn-Al-based alloys

    International Nuclear Information System (INIS)

    Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

    2001-01-01

    Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

  4. Influence of the control atmosphere and milling time on the morphology and microstructure of pure copper and copper-2.5 % lithium powders produced by mechanical alloying; Influencia de la atmosfera de control y tiempo de molienda sobre la morfologia y microestructura de polvos de cobre puro y cobre-2,5% litio producidos por aleado mecanio

    Energy Technology Data Exchange (ETDEWEB)

    Rojas, P. A.; Alvarez, M. P.; Penaloza, A.; Zuniga, A.; Ordonez, S.

    2009-07-01

    In the present work was investigated the effect of two milling parameters, atmosphere and milling time, on the morphology and microstructure of pure copper powder and a mixture of copper-2,5 wt. % lithium. The mechanical alloying was performed in a SPEX 8000D mill, using steel containers and balls. The two control atmospheres were argon and nitrogen and the milling time was varied from 3 up to 30 hours. The microstructural changes and the phases after milling were analyzed using scanning microscopy and X ray diffraction, whereas the amount of iron was measured by atomic absorption spectroscopy and the amount of oxygen by infrared spectroscopy. The results show the effect of the milling parameters studied on the microstructure as well as on the chemical composition of the samples. (Author) 22 refs.

  5. Combination of Machining Parameters to Optimize Surface Roughness and Chip Thickness during End Milling Process on Aluminium 6351-T6 Alloy Using Taguchi Design Method

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2016-12-01

    Full Text Available In any machining operations, quality is the important conflicting objective. In order to give assurance for high productivity, some extent of quality has to be compromised. Similarly productivity will be decreased while the efforts are channelized to enhance quality. In this study,  the experiments were carried out on a CNC vertical machining center  to perform 10mm slots on Al 6351-T6 alloy work piece by K10 carbide, four flute end milling cutter. Furthermore the cutting speed, the feed rate and depth of cut are regulated in this experiment. Each experiment was conducted three times and the surface roughness and chip thickness was measured by a surface analyser of Surf Test-211 series (Mitutoyo and Digital Micrometer (Mitutoyo with least count 0.001 mm respectively. The selection of orthogonal array is concerned with the total degree of freedom of process parameters. Total degree of freedom (DOF associated with three parameters is equal to 6 (3X2.The degree of freedom for the orthogonal array should be greater than or at least equal to that of the process parameters. There by, a L9 orthogonal array having degree of freedom equal to (9-1= 8 8 has been considered .But in present case each experiment is conducted three times, therefore total degree of freedom (9X3-1=26 26 has been considered. Finally, confirmation test (ANOVA was conducted to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness and chip thickness. Surface Roughness (Ra is greatly reduced from 0.145 µm to 0.1326 µm and the chip thickness (Ct is slightly reduced from 0.1 mm to 0.085 mm, because of in the measurement collected the chips after machining of every experiment, from that randomly selected a few chips for measuring of their thickness using digital micrometer.

  6. Liquid phase surface melting of AA8011 aluminum alloy by addition of Al/Al{sub 2}O{sub 3} nano-composite powders synthesized by high-energy milling

    Energy Technology Data Exchange (ETDEWEB)

    Sohi, M. Heydarzadeh [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Hojjatzadeh, S.M.H., E-mail: Hojatzadeh@yahoo.com [Department of Welding, Science and Research Branch, Azad University, Tehran (Iran, Islamic Republic of); Moosavifar, Sh. S.; Heshmati-Manesh, S. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-09-15

    Highlights: • Aluminum matrix composite layers reinforced with alumina particles were fabricated. • Non milled powders caused porosity in the microstructures because of poor wettability. • The ball milling of powders was significantly improved the wettability of nano ceramic particles. • The micro hardness of the layers was approximately 3 times greater than that of the base metal. - Abstract: Poor wettability of particles is an obstacle in formation of sound composite layer via surface melting. Pre-coating of particles with metallic material by different techniques, such as ball milling may enhance the wettability of the particles with molten metal. In this study, composite surface layers containing Al{sub 2}O{sub 3} particles were fabricated on the surface of AA8011 aluminum substrates by tungsten inert gas (TIG) surface melting using preplaced layers of Al/Al{sub 2}O{sub 3} powder mixtures in two different forms: (1) a mixture of 40 wt% Al and 60 wt% of 50 nm Al{sub 2}O{sub 3} powders and (2) a mixture obtained by mechanical alloying of 40 wt% Al and 60 wt% of 60 μm Al{sub 2}O{sub 3} powders. Morphology evolution of powders during ball milling and the microstructure of the fabricated composite layers were studied through conventional characterization techniques, such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Microhardness measurements were also performed across the alloyed zone. The results indicated that the layer fabricated by the second route showed a defect free structure with a more uniform distribution of Al{sub 2}O{sub 3} particles in comparison with the layer obtained by the first route. It was also noticed that the uniform dispersion of Al{sub 2}O{sub 3} particles in the fabricated layer increased the hardness to 133 HV which was over 3 times of that of the base metal.

  7. Use of Industrial Waste (Al-Dross, Red Mud, Mill Scale) as Fluxing Agents in the Sulfurization of Fe-Ni-Cu-Co Alloy by Carbothermic Reduction of Calcium Sulfate

    Science.gov (United States)

    Heo, Jung Ho; Jeong, Eui Hyuk; Nam, Chul Woo; Park, Kyung Ho; Park, Joo Hyun

    2018-03-01

    The use of industrial waste [mill scale (MS), red mud (RM), Al-dross (AD)] as fluxing agents in the sulfurization of Fe-Ni-Cu-Co alloy to matte (Fe-Ni-Cu-Co-S) by carbothermic reduction of CaSO4 was investigated at 1673 K (1400 °C). The sulfurization efficiency (SE) was 76 (± 2) pct at RM or AD single fluxing. However, SE drastically increased to approximately 89 pct at a `5AD + 5MS' combination, which was equivalent to reagent-grade chemical `5Al2O3 + 5Fe2O3' fluxing (SE = 88 pct). The present results can be used to improve the cost-effective recovery of rare metals (Ni and Co) from deep sea manganese nodules.

  8. Development of a Hydrogen Uptake-Release Mg-Based Alloy by Adding a Polymer CMC (Carboxymethylcellulose, Sodium Salt) via Reaction-Accompanying Milling

    Science.gov (United States)

    Kwak, Young Jun; Choi, Eunho; Song, Myoung Youp

    2018-03-01

    The addition of carboxymethylcellulose, sodium salt (CMC) might improve the hydrogen uptake and release properties of Mg since it has a relatively low melting point and the melting of CMC during milling in hydrogen (reaction-accompanying milling) may make the milled samples be in good states to absorb and release hydrogen rapidly and to have a large hydrogen-storage capacity. Samples with compositions of 95 w/o Mg + 5 w/o CMC (named Mg-5CMC) and 90 w/o Mg + 10 w/o CMC (named Mg-10CMC) were prepared by adding CMC via reaction-accompanying milling. Activation of Mg-10CMC was completed after about 3 hydrogen uptake-release cycles. Mg-10CMC had a higher initial hydrogen uptake rate and a larger amount of hydrogen absorbed in 60 min, U (60 min), than Mg-5CMC before and after activation. At the cycle number of three (CN = 3), Mg-10CMC had a very high initial hydrogen uptake rate (1.56 w/o H/min) and a large U (60 min) (5.57 w/o H) at 593 K in hydrogen of 12 bar, showing that the activated Mg-10CMC has an effective hydrogen-storage capacity of about 5.6 w/o at 593 K in hydrogen of 12 bar at CN = 3. At CN = 2, Mg-10CMC released 1.00 w/o H in 2.5 min, 4.67 w/o H in 10 min, and 4.76 w/o H in 60 min at 648 K in hydrogen of 1.0 bar. The milling in hydrogen of Mg with CMC is believed to generate imperfections and cracks and reduce the particle size. The addition of 10 w/o CMC was more effective on the initial hydrogen uptake rate and U (60 min) compared with the 10 w/o additions of NbF5, TaF5, Fe2O3, and MnO, and the 10 w/o simultaneous addition of Ni, Fe, and Ti. To the best of our knowledge, this study is the first in which a polymer CMC is added to Mg by reaction-accompanying milling to improve the hydrogen storage properties of Mg.

  9. Enhanced and Tunable Optical Quantum Efficiencies from Plasmon Bandwidth Engineering in Bimetallic CoAg Nanoparticles (Open Access Publisher’s Version)

    Science.gov (United States)

    2016-08-01

    size for the Co-Ag systems . in Fig. 2(b). Fig. 2(c) compares the plasmon resonance energy and the bandwidth of the bimetallic systems as a function...nanoparticle shape and size effects on aluminum oxide-induced enhancement of exciton-plasmon coupling and quantum dot emission J. Appl. Phys. 118, 124302...thin film photovoltaics : A case-study on organic devices J. Appl. Phys. 116, 114510 (2014); 10.1063/1.4896167 Cascaded plasmon resonant field

  10. Proposición de dos aleaciones fundidas para su estudio en la construcción de martillos de molinos desmeduladores de bagazo. // Proposition of two casted alloys for their study in the construction of bagasse crush mills hammers.

    Directory of Open Access Journals (Sweden)

    F. Diez Torres

    2005-05-01

    coolingspeeds in each work profile with the objective to obtain the appropriate metallographic structure are proposed too.Keywords: Alloys, bagasse crush, mills hammers, welding coating.

  11. Study of the structural and magnetic properties and gallium exchange phenomenon in a Mn-Ga alloy doped by Cr during the milling and annealing process

    Energy Technology Data Exchange (ETDEWEB)

    Fariba, Nazari; Mohsen, Hakimi, E-mail: hakimi.m@yazd.ac.ir; Hossein, Mokhtari; Mohsen, Khajeh Aminian

    2015-05-15

    The effect of milling and annealing process on Cr doped Mn{sub 3}Ga nanocrystallite has been investigated. Phase determination analysis shows that Ga turning to get out of Mn-Ga structure and tend to make bonding to Cr and form Cr{sub 3}Ga{sub 4} product during milling process. Annealing of the new phases lead to decomposition of Cr{sub 3}Ga{sub 4} and formation of a new Mn-Ga phase in reverse direction, in the other words diffusion of Ga atoms occurs from Cr{sub 3}Ga{sub 4} to Mn phase and α-Mn and Cr{sub 3}Ga{sub 4} change to Mn{sub 3}Ga{sub 2} and Cr phases. The variation of coersivity, magnetization and magnetic state of different samples was explained according to the crystallite size of the present phases and grain boundary effects. It was also confirmed that formation of Mn-Cr clusters plays an important role in increase of saturation magnetization.

  12. Mössbauer and XRD study of the Fe65Si35 alloy obtained by mechanical alloying

    International Nuclear Information System (INIS)

    Vélez, G. Y.; Rodríguez, R. R.; Melo, C. A.; Pérez Alcázar, G. A.; Zamora, Ligia E.; Tabares, J. A.

    2011-01-01

    A study was made on the alloy Fe 65 Si 35 using x-ray diffraction and Mössbauer spectrometry. The alloy was obtained by mechanical alloying in a high energy planetary mill, with milling times of 15, 30, 50, 75 and 100 h. The results show that in the alloys two structural phases are present, a Fe-Si BCC disordered phase and ferromagnetic, and a Fe-Si SC phase, whose nature is paramagnetic and which decreases with milling time. In the temporal evolution of the milling two stages are differentiated: one between 15 and 75 h of milling, in which silicon atoms diffuse into the bcc matrix of iron and its effect is to reduce the hyperfine magnetic field; the other, after 75 h of milling, where the alloy is consolidated, the effect of the milling is only to increase the disorder of the system, increasing the magnetic order.

  13. Uranium milling costs

    International Nuclear Information System (INIS)

    Coleman, R.B.

    1980-01-01

    Basic process flowsheets are reviewed for conventional milling of US ores. Capital costs are presented for various mill capacities for one of the basic processes. Operating costs are shown for various mill capacities for all of the basic process flowsheets. The number of mills using, or planning to use, a particular process is reviewed. A summary of the estimated average milling costs for all operating US mills is shown

  14. Synthesis of Nb-18%Al alloy by mechanical alloying method

    International Nuclear Information System (INIS)

    Dymek, S.; Wrobel, M.; Dollar, M.

    1999-01-01

    The main goal of this study was attempt to employ by mechanical alloying to produce Nb-Al alloy. The Nb-rich alloy composition was selected in order to receive the ductile niobium solid solution (Nb ss ) phase in the final, equilibrium state. This ductile phase was believed to prevent crack propagation in the consolidated alloy and thus to improve its ductility and toughness. Elemental powders of niobium (99.8% pure and -325 mesh) and aluminium (99.9% pure and -325 mesh) were used as starting materials. These powders were mixed to give the nominal compositions od 82% Nb and 18% Al (atomic percent). Mechanical alloying was carried out in a Szegvari laboratory attritor mill in an argon atmosphere with the controlled oxygen level reduced to less than 10 ppm. The total milling time was 86 hours. During the course of milling powder samples were taken out after 5, 10 and 20 hours, which allowed characterization of the powder morphology and progress of the mechanical alloying process. The changes in particle morphology during milling were examined using a scanning electron microscope and the phase analysis was performed in a X-ray diffractometer with CoK α radiation. Initially, particles' size increased and their appearance changed from the regular to one of the flaky shape. X-ray diffraction patterns of examined powders as a function of milling time are presented. Peaks from Al, through much weaker than in the starting material, were still present after 5 hours of milling but disappeared completely after 10 hours of milling. With increasing milling time, the peaks became broader and their intensities decreased. Formation of amorphous phase was observed after 86 hours of milling. This was deducted from a diffuse halo observed at the 2Θ angle of about 27 o . Intermetallic phases Nb 3 Al and Nb 2 Al were found in the consolidated material only. (author)

  15. The effect of hot strip mill processing parameters and alloy addition on low temperature toughness of API-X70 steel

    Energy Technology Data Exchange (ETDEWEB)

    Ro, Kwang Seop; Al-Shammary, Saad; Al-Butairi, Adel A. [QA and PTS, SAUDI IRON and STEEL COMAPNY, Al-Jubail, (Saudi Arabia); Al-Hajeri, Khaled F. [Saudi Basic Industries Corporation, Jubail, (Saudi Arabia)

    2010-07-01

    The design of high strength steel grade is based on stringent specifications in terms of chemistry, mechanical properties and surface requirements. This study investigated the effect of alloy addition on low temperature toughness of API X70 pipeline steel. Seven different chemical compositions have been selected for experimental testing. Ni, Cr and Cu were added in various quantities to the tested material without deteriorating the phase transformation to acicular ferrite. A tensile test, Charpy impact test, DWTT pressed notch test and microstructural observations using optical microscope and SEM were carried out. Statistical analyses were done to identify the relationship between chemical composition and DWTT shear area. The following equation showed excellent agreement with the experimental test data: Pct Shear aero of DWTT (-10 degrees C) = 954 - 0.3*SRT + 0.5*TBT - 0.4*FRT + 0.04*CT - 306*C - 60*(Mn+Ni+Cu) + 38*(Mo+Cr) - 791*(Ti+Nb+V) - 4*MA. The results showed that it is possible to design high strength API X 70 steel grades with good DWTT toughness by using the statistical equation that was developed.

  16. Selective Oxidation of Styrene to Benzaldehyde by Co-Ag Codoped ZnO Catalyst and H2O2 as Oxidant

    Directory of Open Access Journals (Sweden)

    Abderrazak Aberkouks

    2018-01-01

    Full Text Available Various ratio of Co-Ag supported on ZnO have been evaluated in the selective catalytic oxidation of styrene to benzaldehyde, using H2O2 as an oxidant. The catalysts were prepared by a sol-gel process and were characterized using XRD, FT-IR, TG-DTG, BET, and SEM/EDX. The performance of the prepared catalyst was investigated under different parameters such as solvent, temperature, substrate/oxidant molar ratios, reaction time, and doping percent. The Zn1−x−yAgxCoyO catalysts exhibit a good activity and a high selectivity towards benzaldehyde (95% with the formation of only 5% of acetophenone.

  17. Rare earth metal alloy magnets

    International Nuclear Information System (INIS)

    Harris, I.R.; Evans, J.M.; Nyholm, P.S.

    1979-01-01

    This invention relates to rare earth metal alloy magnets and to methods for their production. The technique is based on the fact that rare earth metal alloys (for e.g. cerium or yttrium) which have been crumbled to form a powder by hydride formation and decomposition can be used for the fabrication of magnets without the disadvantages inherent in alloy particle size reduction by mechanical milling. (UK)

  18. Application of mechanical alloying to synthesis of intermetallic phases based alloys

    International Nuclear Information System (INIS)

    Dymek, S.

    2001-01-01

    Mechanical alloying is the process of synthesis of powder materials during milling in high energetic mills, usually ball mills. The central event in mechanical alloying is the ball-powder-ball collision. Powder particles are trapped between the colliding balls during milling and undergo deformation and/or fracture. Fractured parts are cold welded. The continued fracture and cold welding results in a uniform size and chemical composition of powder particles. The main applications of mechanical alloying are: processing of ODS alloys, syntheses of intermetallic phases, synthesis of nonequilibrium structures (amorphous alloys, extended solid solutions, nanocrystalline, quasi crystals) and magnetic materials. The present paper deals with application of mechanical alloying to synthesis Ni A l base intermetallic phases as well as phases from the Nb-Al binary system. The alloy were processed from elemental powders. The course of milling was monitored by scanning electron microscopy and X-ray diffraction. After milling, the collected powders were sieved by 45 μm grid and hot pressed (Nb alloys and NiAl) or hot extruded (NiAl). The resulting material was fully dense and exhibited fine grain (< 1 μm) and uniform distribution of oxide dispersoid. The consolidated material was compression and creep tested. The mechanical properties of mechanically alloys were superior to properties of their cast counterparts both in the room and elevated temperatures. Higher strength of mechanically alloyed materials results from their fine grains and from the presence of dispersoid. At elevated temperatures, the Nb-Al alloys have higher compression strength than NiAl-based alloys processed at the same conditions. The minimum creep rates of mechanically alloyed Nb alloys are an order of magnitude lower than analogously processed NiAl-base alloys. (author)

  19. Analytical Prediction of Three Dimensional Chatter Stability in Milling

    Science.gov (United States)

    Altintas, Yusuf

    The chip regeneration mechanism during chatter is influenced by vibrations in three directions when milling cutters with ball end, bull nose, or inclined cutting edges are used. A three dimensional chatter stability is modeled analytically in this article. The dynamic milling system is formulated as a function of cutter geometry, the frequency response of the machine tool structure at the cutting zone in three Cartesian directions, cutter engagement conditions and material property. The dynamic milling system with nonlinearities and periodic delayed differential equations is reduced to a three dimensional linear stability problem by approximations based on the physics of milling. The chatter stability lobes are predicted in the frequency domain using the proposed analytical solution, and verified experimentally in milling a Titanium alloy with a face milling cutter having circular inserts.

  20. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.

  1. Biomass torrefaction mill

    Science.gov (United States)

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  2. Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

    International Nuclear Information System (INIS)

    Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

    2002-01-01

    Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

  3. Nanocrystalline TiAl powders synthesized by high-energy ball milling: effects of milling parameters on yield and contamination

    International Nuclear Information System (INIS)

    Bhattacharya, Prajina; Bellon, Pascal; Averback, Robert S.; Hales, Stephen J.

    2004-01-01

    High-energy ball milling was employed to produce nanocrystalline Ti-Al powders. As sticking of the powders can be sufficiently severe to result in a near zero yield, emphasis was placed on varying milling conditions so as to increase the yield, while avoiding contamination of the powders. The effects of milling parameters such as milling tools, initial state of the powders and addition of process control agents (PCA's) were investigated. Cyclohexane, stearic acid and titanium hydride were used as PCA's. Milling was conducted either in a Cr-steel vial with C-steel balls, or in a tungsten carbide (WC) vial with WC balls, using either elemental or pre-alloyed powders. Powder samples were characterized using X-ray diffraction, scanning and transmission electron microscopy. In the absence of PCA's mechanical alloying in a WC vial and attrition milling in a Cr-steel vial were shown to lead to satisfactory yields, about 65-80%, without inducing any significant contamination of the powders. The results suggest that sticking of the powders on to the milling tools is correlated with the phase evolution occurring in these powders during milling

  4. Structural, thermal and magnetic investigations on immiscible Ag–Co nanocrystalline alloy with addition of Mn

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, B.N., E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700 032 (India); Chabri, S. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India); Sardar, G. [Department of Zoology, Baruipur College, South 24 Parganas 743610 (India); Nath, D.N. [Department of Physical Chemistry, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700 032 (India); Chattopadhyay, P.P. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India)

    2016-08-15

    50Ag–50Co (at%) and 40Ag–40Co–20Mn (at%) alloys prepared by ball milling up to 50 h and subsequent isothermal annealing at the temperature range of 350–650 °C for 1 h has been investigated systematically. Mn promotes early formation of the nanostructures and solid solutions of the alloys by ball milling. In contrast, annealing at 350 °C of Ag–Co alloy resulted the dissolution of hcp Co. Annealing above 350 °C decomposes the metastable Ag–Co alloy into the polycrystalline and segregated Ag and fcc Co. Enthalpy of mixing of both the alloy has increased with increase in milling time. Both the nanocrystalline alloys prepared by ball milling and annealing have been revealed the ferromagnetic behavior. The most significant improvement of magnetic properties is yielded in as-milled Ag–Co–Mn alloy obtained after annealing at 550 °C for 1 h. - Highlights: • A complete solid solution of Ag–Co–Mn alloy obtained after 50 h of milling. • A complete solid solution of milled Ag–Co alloy forms annealed at 350 {sup °}C for 1 h. • Precipitation of fcc Co are observed after annealing above 350 °C. • Enthalpy of mixing of the alloys increased with increase in milling time. • The superior magnetic properties achieved of Ag–Co–Mn alloy annealed at 550 °C.

  5. Mechanical alloying of Hf and Fe powders

    International Nuclear Information System (INIS)

    Mendoza Zelis, L.; Crespo, E.; Creus, M.; Damonte, L.C.; Sanchez, F.H.; Punte, G.

    1994-01-01

    Pure crystalline Hf and Fe powders were mixed and milled under an argon atmosphere. The evolution of the system with milling time was followed with Moessbauer effect spectroscopy and X-ray diffraction. The results indicate that in the first stages an amorphous Fe-rich alloy was gradually formed together with a solid solution of Hf in Fe beyond the solubility limit. (orig.)

  6. In situ hydride formation in titanium during focused ion milling.

    Science.gov (United States)

    Ding, Rengen; Jones, Ian P

    2011-01-01

    It is well known that titanium and its alloys are sensitive to electrolytes and thus hydrides are commonly observed in electropolished foils. In this study, focused ion beam (FIB) milling was used to prepare thin foils of titanium and its alloys for transmission electron microscopy. The results show the following: (i) titanium hydrides were observed in pure titanium, (ii) the preparation of a bulk sample in water or acid solution resulted in the formation of more hydrides and (iii) FIB milling aids the precipitation of hydrides, but there were never any hydrides in Ti64 and Ti5553.

  7. Machinability of experimental Ti-Ag alloys.

    Science.gov (United States)

    Kikuchi, Masafumi; Takahashi, Masatoshi; Okuno, Osamu

    2008-03-01

    This study investigated the machinability of experimental Ti-Ag alloys (5, 10, 20, and 30 mass% Ag) as a new dental titanium alloy candidate for CAD/CAM use. The alloys were slotted with a vertical milling machine and carbide square end mills under two cutting conditions. Machinability was evaluated through cutting force using a three-component force transducer fixed on the table of the milling machine. The horizontal cutting force of the Ti-Ag alloys tended to decrease as the concentration of silver increased. Values of the component of the horizontal cutting force perpendicular to the feed direction for Ti-20% Ag and Ti-30% Ag were more than 20% lower than those for titanium under both cutting conditions. Alloying with silver significantly improved the machinability of titanium in terms of cutting force under the present cutting conditions.

  8. Uranium Mill Tailings Management

    International Nuclear Information System (INIS)

    Nelson, J.D.

    1982-01-01

    This book presents the papers given at the Fifth Symposium on Uranium Mill Tailings Management. Advances made with regard to uranium mill tailings management, environmental effects, regulations, and reclamation are reviewed. Topics considered include tailings management and design (e.g., the Uranium Mill Tailings Remedial Action Project, environmental standards for uranium mill tailings disposal), surface stabilization (e.g., the long-term stability of tailings, long-term rock durability), radiological aspects (e.g. the radioactive composition of airborne particulates), contaminant migration (e.g., chemical transport beneath a uranium mill tailings pile, the interaction of acidic leachate with soils), radon control and covers (e.g., radon emanation characteristics, designing surface covers for inactive uranium mill tailings), and seepage and liners (e.g., hydrologic observations, liner requirements)

  9. FM Interviews: Stephanie Mills

    OpenAIRE

    Valauskas, Edward

    2002-01-01

    Stephanie Mills is an author, editor, lecturer and ecological activist who has concerned herself with the fate of the earth and humanity since 1969, when her commencement address at Mills College in Oakland, Calif., drew the attention of a nation. Her speech, which the New York Times called "perhaps the most anguished statement" of the year's crop of valedictory speeches, predicted a bleak future. According to Mills, humanity was destined for suicide, the result of overpopulation and overuse ...

  10. Grinding as an approach to the production of high-strength, dispersion-strengthened nickel-base alloys

    Science.gov (United States)

    Orth, N. W.; Quatinetz, M.; Weeton, J. W.

    1970-01-01

    Mechanical process produces dispersion-strengthened metal alloys. Power surface contamination during milling is removed by a cleaning method that involves heating thin shapes or partially-compacted milled powder blends in hydrogen to carefully controlled temperature schedules.

  11. Mechanical alloying and sitering of TI - 10WT.% MG powders

    CSIR Research Space (South Africa)

    Machio, Christopher N

    2009-06-01

    Full Text Available A Ti-10wt.%Mg powder alloy has been produced by mechanical alloying. Elemental powders of Ti and Mg were ball milled in a Zoz-Simoloyer CM01 for 16 and 20 hours under argon. Mechanical alloying was followed by XRD, SEM and particle size analysis...

  12. Synthesis Of NiCrAlC alloys by mechanical alloying

    International Nuclear Information System (INIS)

    Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M.

    2010-01-01

    The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni 3 Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

  13. Micro structrual characterization and analysis of ball milled silicon carbide

    Science.gov (United States)

    Madhusudan, B. M.; Raju, H. P.; Ghanaraja., S.

    2018-04-01

    Mechanical alloying has been one of the prominent methods of powder synthesis technique in solid state involving cyclic deformation, cold welding and fracturing of powder particles. Powder particles in this method are subjected to greater mechanical deformation due to the impact of ball-powder-ball and ball-powder-container collisions that occurs during mechanical alloying. Strain hardening and fracture of particles decreases the size of the particles and creates new surfaces. The objective of this Present work is to use ball milling of SiC powder for different duration of 5, 10, 15 and 20 hours by High energy planetary ball milling machine and to evaluate the effect of ball milling on SiC powder. Micro structural Studies using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD) and EDAX has been investigated.

  14. Fuel powder production from ductile uranium alloys

    International Nuclear Information System (INIS)

    Clark, C.R.; Meyer, M.K.

    1998-01-01

    Metallic uranium alloys are candidate materials for use as the fuel phase in very-high-density LEU dispersion fuels. These ductile alloys cannot be converted to powder form by the processes routinely used for oxides or intermetallics. Three methods of powder production from uranium alloys have been investigated within the US-RERTR program. These processes are grinding, cryogenic milling, and hydride-dehydride. In addition, a gas atomization process was investigated using gold as a surrogate for uranium. (author)

  15. Solid-state reactions during mechanical milling of Fe-Al under nitrogen atmosphere

    Czech Academy of Sciences Publication Activity Database

    Jirásková, Yvonna; Buršík, Jiří; Čížek, J.; Jančík, D.

    2013-01-01

    Roč. 568, AUG (2013), s. 106-111 ISSN 0925-8388 R&D Projects: GA ČR(CZ) GAP108/11/1350 Institutional support: RVO:68081723 Keywords : milling * mechanical alloying * Mössbauer phase analysis * Fe-Al alloy * microstructure Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.726, year: 2013

  16. Mechanical properties of mill-annealed Ti6Al4V investment cast

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-07-01

    Full Text Available Ti6Al4V alloy, produced by investment casting using yttria stabilized zirconia, was machined and then mill-annealed in vacuum furnace. The ultimate strength, yield strength and percentage elongation were largely improved compared to the same alloy...

  17. Fabrication and Characterization of novel W80Ni10Nb10 alloy produced by mechanical alloying

    Science.gov (United States)

    Saxena, R.; Patra, A.; Karak, S. K.; Pattanaik, A.; Mishra, S. C.

    2016-02-01

    Nanostructured tungsten (W) based alloy with nominal composition of W80Ni10Nb10 (in wt. %) was synthesized by mechanical alloying of elemental powders of tungsten (W), nickel (Ni), niobium (Nb) in a high energy planetary ball-mill for 20 h using chrome steel as grinding media and toluene as process control agent followed by compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h in Ar atmosphere. The phase evolution and the microstructure of the milled powder and consolidated product were investigated by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The crystallite size of W in W80Ni10Nb10 powder was reduced from 100 μm at 0 h to 45.6 nm at 10 h and 34.1 nm at 20 h of milling whereas lattice strain increases to 35% at 20 h of milling. The dislocation density shows sharp increase up to 5 h of milling and the rate of increase drops beyond 5 to 20 h of milling. The lattice parameter of tungsten in W80Ni10Nb10 expanded upto 0.04% at 10 h of milling and contracted upto 0.02% at 20 h of milling. The SEM micrograph revealed the presence of spherical and elongated particles in W80Ni10Nb10 powders at 20 h of milling. The particle size decreases from 100 μm to 2 μm with an increase in the milling time from 0 to 20 hours. The crystallite size of W in milled W80Ni10Nb10 alloy as evident from bright field TEM image was in well agreement with the measured crystallite size from XRD. Structure of W in 20 h milled W80Ni10Nb10 alloy was identified by indexing of selected area diffraction (SAD) pattern. Formation of NbNi intermetallic was evident from XRD pattern and SEM micrograph of sintered alloy. Maximum sinterability of 90.8% was achieved in 20 h milled sintered alloy. Hardness and wear study was also conducted to investigate the mechanical behaviour of the sintered product. Hardness of W80Ni10Nb10 alloy reduces with increasing load whereas wear rate increases with increasing load. The evaluated

  18. Synthesis and characterization of FePt nanoparticles by high energy ball milling with and without surfactant

    International Nuclear Information System (INIS)

    Velasco, V.; Martinez, A.; Recio, J.; Hernando, A.; Crespo, P.

    2012-01-01

    Highlights: ► Fe and Pt powders in the presence of surfactants don’t alloyed by HEBM technique. ► FePt alloys obtained by dry milling exhibit particle sizes of around 10 μm. ► FePt alloys obtained by dry milling exhibit soft magnetic behavior. ► A thermal treatment induces a phase transformation from FCC to FCT. - Abstract: FePt nanoparticles were prepared by high energy ball milling (HEBM) in two different ways. In the first one, elemental powders were mixed and milled whereas in the second one the milling was performed in the presence of oleyl amine and oleic acid as surfactants and hexane as a solvent. X-ray diffraction shows that when the milling is performed in dry conditions, Fe and Pt are alloyed after 5 h, whereas in the wet milling procedure alloying does not take place. In the first case, the diffraction pattern corresponds to the disordered FCC phase. This behavior is also corroborated by the evolution of the magnetic characteristics. In the case of the alloy obtained in dry conditions, the powder was heat treated in order to induce the transformation to the ordered phase. Coercivities of 2.5 kOe are obtained after 650 °C for 2 h.

  19. Synthesis and characterization of FePt nanoparticles by high energy ball milling with and without surfactant

    Energy Technology Data Exchange (ETDEWEB)

    Velasco, V., E-mail: vvjimeno@fis.ucm.es [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Martinez, A.; Recio, J. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Hernando, A.; Crespo, P. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, 28230 Las Rozas (Spain); Dpto. de Fisica de Materiales, UCM, 28040 Madrid (Spain)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Fe and Pt powders in the presence of surfactants don't alloyed by HEBM technique. Black-Right-Pointing-Pointer FePt alloys obtained by dry milling exhibit particle sizes of around 10 {mu}m. Black-Right-Pointing-Pointer FePt alloys obtained by dry milling exhibit soft magnetic behavior. Black-Right-Pointing-Pointer A thermal treatment induces a phase transformation from FCC to FCT. - Abstract: FePt nanoparticles were prepared by high energy ball milling (HEBM) in two different ways. In the first one, elemental powders were mixed and milled whereas in the second one the milling was performed in the presence of oleyl amine and oleic acid as surfactants and hexane as a solvent. X-ray diffraction shows that when the milling is performed in dry conditions, Fe and Pt are alloyed after 5 h, whereas in the wet milling procedure alloying does not take place. In the first case, the diffraction pattern corresponds to the disordered FCC phase. This behavior is also corroborated by the evolution of the magnetic characteristics. In the case of the alloy obtained in dry conditions, the powder was heat treated in order to induce the transformation to the ordered phase. Coercivities of 2.5 kOe are obtained after 650 Degree-Sign C for 2 h.

  20. Microstructural characterization of mechanically alloyed Al–Cu–Mn alloy with zirconium

    Energy Technology Data Exchange (ETDEWEB)

    Prosviryakov, A.S., E-mail: pro.alex@mail.ru; Shcherbachev, K.D.; Tabachkova, N.Yu.

    2015-01-19

    An evolution of Al–Cu–Mn alloy microstructure during its mechanical alloying with zirconium 20 wt% and after subsequent annealing was studied by X-ray diffraction, light microscopy and transmission electron microscopy. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined.

  1. Geologic setting, sedimentary architecture, and paragenesis of the Mesoproterozoic sediment-hosted Sheep Creek Cu-Co-Ag deposit, Helena embayment, Montana

    Science.gov (United States)

    Graham, Garth; Hitzman, Murray W.; Zieg, Jerry

    2012-01-01

    synsedimentary E- and northerly trending faults and absence of definitive zonation with respect to the Laramide Volcano Valley Fault in the lower sulfide zone suggest a diagenetic age related to basin development for the Sheep Creek Cu-Co-Ag deposit.

  2. Characterization of Dispersion Strengthened Copper Alloy Prepared by Internal Oxidation Combined with Mechanical Alloying

    Science.gov (United States)

    Zhao, Ziqian; Xiao, Zhu; Li, Zhou; Zhu, Mengnan; Yang, Ziqi

    2017-11-01

    Cu-3.6 vol.% Al2O3 dispersion strengthened alloy was prepared by mechanical alloying (MA) of internal oxidation Cu-Al powders. The lattice parameter of Cu matrix decreased with milling time for powders milled in argon, while the abnormal increase of lattice parameter occurred in the air resulting from mechanochemical reactions. With a quantitative analysis, the combined method makes residual aluminum oxidized completely within 10-20 h while mechanical alloying method alone needs longer than 40 h. Lamellar structure formed and the thickness of lamellar structure decreased with milling time. The size of Al2O3 particles decreased from 46 to 22 nm after 40 h milling. After reduction, core-shell structure was found in MAed powders milled in the air. The compacted alloy produced by MAed powders milled in the argon had an average hardness and electrical conductivity of 172.2 HV and 82.1% IACS while the unmilled alloy's were 119.8 HV and 74.1% IACS due to the Al2O3 particles refinement and residual aluminum in situ oxidization.

  3. Synthesis of Amorphous Powders of Ni-Si and Co-Si Alloys by Mechanical Alloying

    Science.gov (United States)

    Omuro, Keisuke; Miura, Harumatsu

    1991-05-01

    Amorphous powders of the Ni-Si and Co-Si alloys are synthesized by mechanical alloying (MA) from crystalline elemental powders using a high energy ball mill. The alloying and amorphization process is examined by X-ray diffraction, differential scanning calorimetry (DSC), and scanning electron microscopy. For the Ni-Si alloy, it is confirmed that the crystallization temperature of the MA powder, measured by DSC, is in good agreement with that of the powder sample prepared by mechanical grinding from the cast alloy ingot products of the same composition.

  4. Copper-beryllium alloys for technical applications

    International Nuclear Information System (INIS)

    Heller, W.

    1976-01-01

    Data of physical properties are compiled for the most commonly used copper-beryllium alloys (CuBe 2, CuBe 1.7, CuCoBe, and CuCoAgBe), with emphasis on their temperature dependence and their variation with particular annealing and hardening treatments. The purpose is to provide a reference source and to indicate the versatility of these materials with respect to other copper alloys and to pure copper. The special features of CuBe alloys include high mechanical strength with reasonably high electrical conductivity, as well as good wear and corrosion resistance. For example, CuBe 2 has a yield strength of up to 1200 N/mm 2 , about three times that of pure copper, whilst the electrical conductivity of CuCoBe can be as high as 28 MS/m, nearly half that of pure copper. Typical applications are springs and electrical contacts. The importance of a proper heat treatment is discussed in some detail, notably the metallurgy and effects of low-temperature annealing (precipitation-hardening). A chapter on manufacturing processes covers machining, brazing, welding, and cleaning. This is followed by some remarks on safety precautions against beryllium poisoning. CuBe alloys are commercially available in the form of wires, strips, rods, and bars. Typical dimensions, specifications, a brief cost estimate, and addresses of suppliers are listed. (Author)

  5. Development of amorphous and nanocrystalline Al65Cu35-xZrx alloys by mechanical alloying

    International Nuclear Information System (INIS)

    Manna, I.; Chattopadhyay, P.P.; Banhart, F.; Fecht, H.J.

    2004-01-01

    Mechanical alloying of Al 65 Cu 35-x Zr x (x=5, 15 and 25 at.% Zr) elemental powder blends by planetary ball milling up to 50 h yields amorphous and/or nanocrystalline products. Microstructure of the milled product at different stages of milling has been characterized by X-ray diffraction, (XRD) high-resolution transmission electron microscopy (TEM) and energy dispersive X-ray spectroscopy (EDS). Among the different alloys synthesized by mechanical alloying, Al 65 Cu 20 Zr 15 yields a predominantly amorphous product, while the other two alloys develop a composite microstructure comprising nanocrystalline and amorphous solid solutions in Al 65 Cu 10 Zr 25 and nano-intermetallic phase/compound in Al 65 Cu 30 Zr 5 , respectively. The genesis of solid-state amorphization in Al 65 Cu 20 Zr 15 and Al 65 Cu 10 Zr 25 is investigated

  6. Enhancement of magnetic properties of Co{sub 2}MnSi Heusler alloy prepared by mechanical alloying method

    Energy Technology Data Exchange (ETDEWEB)

    Rabie, Naeemeh; Gordani, Gholam Reza; Ghasemi, Ali, E-mail: ali13912001@yahoo.com

    2017-07-15

    Highlights: • Ferromagnetic Heusler alloys of Co{sub 2}MnSi were synthesized at low temperature. • There is an at least 30% reduction in the phase formation temperature. • Saturation magnetization of alloy was increased significantly after annealing. - Abstract: Ferromagnetic Heusler alloys of Co{sub 2}MnSi were synthesized by mechanical alloying method at low temperature. The effect of milling time and annealing process on structural and magnetic properties of ferromagnetic alloy samples were studied by X-ray diffraction, scanning electron microscopy and vibration sample magnetometer methods, respectively. Structural characteristics such as crystallite size, phase percentage, and lattice parameter determined using the Rietveld method. The values of these parameters were obtained 362.9 nm, 5.699 Å and 98.7%, respectively for annealed sample. Magnetization studies show that the Co2MnSi phase is formed at 15 h of milling and is optimized after 20 h of milling. VSM results showed that saturation magnetization (M{sub s}) of milled samples reduces from 112 to 75 (emu/g) with increasing milling time and then increased gradually to 95 emu/g. The effect of post-annealing on the structural and magnetic properties of milled samples was also investigated. The saturation magnetization of annealed sample (120 emu/g) is higher than the optimum milled sample (95 emu/g) due to increasing preferential ordered L2{sub 1} structure.

  7. Enhancement of magnetic properties of Co2MnSi Heusler alloy prepared by mechanical alloying method

    International Nuclear Information System (INIS)

    Rabie, Naeemeh; Gordani, Gholam Reza; Ghasemi, Ali

    2017-01-01

    Highlights: • Ferromagnetic Heusler alloys of Co 2 MnSi were synthesized at low temperature. • There is an at least 30% reduction in the phase formation temperature. • Saturation magnetization of alloy was increased significantly after annealing. - Abstract: Ferromagnetic Heusler alloys of Co 2 MnSi were synthesized by mechanical alloying method at low temperature. The effect of milling time and annealing process on structural and magnetic properties of ferromagnetic alloy samples were studied by X-ray diffraction, scanning electron microscopy and vibration sample magnetometer methods, respectively. Structural characteristics such as crystallite size, phase percentage, and lattice parameter determined using the Rietveld method. The values of these parameters were obtained 362.9 nm, 5.699 Å and 98.7%, respectively for annealed sample. Magnetization studies show that the Co2MnSi phase is formed at 15 h of milling and is optimized after 20 h of milling. VSM results showed that saturation magnetization (M s ) of milled samples reduces from 112 to 75 (emu/g) with increasing milling time and then increased gradually to 95 emu/g. The effect of post-annealing on the structural and magnetic properties of milled samples was also investigated. The saturation magnetization of annealed sample (120 emu/g) is higher than the optimum milled sample (95 emu/g) due to increasing preferential ordered L2 1 structure.

  8. Investigation on mechanical alloying process for v-cr-ti alloys

    International Nuclear Information System (INIS)

    Stanciulescu, M.; Carlan, P.; Mihalache, M.; Bucsa, G.; Abrudeanu, M.; Galateanu, A.

    2015-01-01

    Mechanical alloying (MA) is an efficient approach for fabricating oxide-dispersion alloys and structural materials including vanadium alloys for fusion and fission application. Dissolution behaviour of the alloying elements is a key issue for optimizing the mechanical alloying process in fabricating vanadium alloys. This paper studies the MA process of V-4wt.%Cr-4wt.%Ti alloy. The outcomes of the MA powders in a planetary ball mill are reported in terms of powder particle size and morphology evolution and elemental composition. The impact of spark-plasma sintering process on the mechanically alloyed powder is analysed. An optimal set of sintering parameters, including the maximum temperature, the dwell time and the heating rate are determined. (authors)

  9. Effect of the milling conditions on the degree of amorphization of selenium by milling in a planetary ball mill

    International Nuclear Information System (INIS)

    Ksiazek, K; Wacke, S; Gorecki, T; Gorecki, Cz

    2007-01-01

    The effect of the milling parameters (rotation speed of the milling device and duration of milling) on the phase composition of the products of milling of fully crystalline selenium has been investigated. The milling was conducted using a planetary micromill and the phase composition of the milling products was determined by differential thermal analysis. It has been found that ball milling leads to the partial amorphization of the starting crystalline material. The content of amorphous phase in the milling products depends, in a rather complicated way, on the milling parameters. At the milling parameters adopted in the present study, the milling product was never fully amorphous. The complicated way the milling parameters affect the content of amorphous phase in the milling products is a result of competition of two processes: amorphization due to deformation and refinement of grains of milled material and crystallization of the already produced amorphous material at the cost of heat evolved in the milling vial during the milling process

  10. Effects of focused ion beam milling on the compressive behavior of directionally solidified micro-pillars and the nanoindentation response of an electro-polished surface

    International Nuclear Information System (INIS)

    Shim, Sang Hoon; Bei, Hongbin; Miller, Michael K; Pharr, George Mathews; George, Easo P

    2009-01-01

    Focused ion beam (FIB) milling is the typical way in which micro-pillars are fabricated to study small-scale plasticity and size effects in uniaxial compression. However, FIB milling can introduce defects into the milled pillars. To investigate the effects of FIB damage on mechanical behavior, we tested Mo-alloy micro-pillars that were FIB milled following directional solidification, and compared their compressive response to pillars that were not FIB milled. We also FIB milled at glancing incidence a Mo-alloy single-crystal surface, and compared its nanoindentation response to an electro-polished surface of the same crystal. Consequences for the interpretation of data obtained from FIB milled micro-pillars are discussed

  11. Chemical reaction of hexagonal boron nitride and graphite nanoclusters in mechanical milling systems

    Energy Technology Data Exchange (ETDEWEB)

    Muramatsu, Y.; Grush, M.; Callcott, T.A. [Univ. of Tennessee, Knoxville, TN (United States)] [and others

    1997-04-01

    Synthesis of boron-carbon-nitride (BCN) hybrid alloys has been attempted extensively by many researchers because the BCN alloys are considered an extremely hard material called {open_quotes}super diamond,{close_quotes} and the industrial application for wear-resistant materials is promising. A mechanical alloying (MA) method of hexagonal boron nitride (h-BN) with graphite has recently been studied to explore the industrial synthesis of the BCN alloys. To develop the MA method for the BCN alloy synthesis, it is necessary to confirm the chemical reaction processes in the mechanical milling systems and to identify the reaction products. Therefore, the authors have attempted to confirm the chemical reaction process of the h-BN and graphite in mechanical milling systems using x-ray absorption near edge structure (XANES) methods.

  12. Chemical reaction of hexagonal boron nitride and graphite nanoclusters in mechanical milling systems

    International Nuclear Information System (INIS)

    Muramatsu, Y.; Grush, M.; Callcott, T.A.

    1997-01-01

    Synthesis of boron-carbon-nitride (BCN) hybrid alloys has been attempted extensively by many researchers because the BCN alloys are considered an extremely hard material called open-quotes super diamond,close quotes and the industrial application for wear-resistant materials is promising. A mechanical alloying (MA) method of hexagonal boron nitride (h-BN) with graphite has recently been studied to explore the industrial synthesis of the BCN alloys. To develop the MA method for the BCN alloy synthesis, it is necessary to confirm the chemical reaction processes in the mechanical milling systems and to identify the reaction products. Therefore, the authors have attempted to confirm the chemical reaction process of the h-BN and graphite in mechanical milling systems using x-ray absorption near edge structure (XANES) methods

  13. Nanostructured Al–Zn–Mg–Cu–Zr alloy prepared by mechanical alloying followed by hot pressing

    International Nuclear Information System (INIS)

    Azimi, Amin; Shokuhfar, Ali; Zolriasatein, Ashkan

    2014-01-01

    Nanostructured Al–7.8 wt% Zn–2.6 wt% Mg–2 wt% Cu–0.1 wt% Zr alloy was mechanically alloyed (MA) from elemental powders and consolidated by hot press technique. The effect of the milling time and hot pressing process on microstructure was investigated by means of X-ray diffraction measurements (XRD) and analytical and scanning electron microscopy (SEM). Furthermore mechanical properties of samples with different MA time as well as pure aluminum were investigated by microhardness and compression tests. The results show that an Al–Zn–Mg–Cu–Zr homogenous supersaturated solid solution with a crystallite size of 27 nm was obtained after 40 h of milling time. Microstructure refinement and morphological changes of powders from flake to spherical shape were observed by increasing milling time. Phase and microstructural characterization of high density bulk nanostructured samples revealed that increasing milling time up to 40 h leads to formation of MgZn 2 precipitation in the alloy matrix. With increasing milling time, density of the samples and crystalline size decrease. Significant enhancement of hardness and compressive strength is observed in the aluminum alloy by increasing milling time up to 40 h which is much higher than pure aluminum. Crystallite size refinement in pure aluminum samples from micro- to nanoscales resulted in 107% and 100% improvement in compressive strength and hardness, respectively. Furthermore the compressive strength and hardness of Al–Zn–Mg–Cu–Zr alloy nanostructured samples increased to 179% and 172%, respectively, compared to nanostructured pure Al, which was produced as reference specimen. 40 h of MA was the optimum case for preparing such an Al alloy and more milling up to 50 h led to deterioration of mechanical properties

  14. Uranium mill tailings

    International Nuclear Information System (INIS)

    McLaren, L.H.

    1982-11-01

    This bibliography contains information on uranium mill tailings included in the Department of Energy's Energy Data Base from January 1981 through October 1982. The abstracts are grouped by subject category as shown in the table of contents. Entries in the subject index also facilitate access by subject, e.g., Mill Tailings/Radiation Hazards. Within each category the arrangement is by report number for reports, followed by nonreports in reverse chronological order. These citations are to research reports, journal articles, books, patents, theses, and conference papers from worldwide sources. Five indexes, each preceded by a brief description, are provided: Corporate Author, Personal Author, Subject, Contract Number, and Report Number. (335 abstracts)

  15. Uranium mining and milling

    International Nuclear Information System (INIS)

    Floeter, W.

    1976-01-01

    In this report uranium mining and milling are reviewed. The fuel cycle, different types of uranium geological deposits, blending of ores, open cast and underground mining, the mining cost and radiation protection in mines are treated in the first part of this report. In the second part, the milling of uranium ores is treated, including process technology, acid and alkaline leaching, process design for physical and chemical treatment of the ores, and the cost. Each chapter is clarified by added figures, diagrams, tables, and flowsheets. (HK) [de

  16. Chalcone dendrimer stabilized core-shell nanoparticles—a comparative study on Co@TiO2, Ag@TiO2 and Co@AgCl nanoparticles for antibacterial and antifungal activity

    Science.gov (United States)

    Vanathi Vijayalakshmi, R.; Praveen Kumar, P.; Selvarani, S.; Rajakumar, P.; Ravichandran, K.

    2017-10-01

    A series of core@shell nanoparticles (Co@TiO2, Ag@TiO2 and Co@AgCl) stabilized with zeroth generation triazolylchalcone dendrimer was synthesized using reduction transmetalation method. The coordination of chalcone dendrimer with silver ions was confirmed by UV-vis spectroscopy. The NMR spectrum ensures the number of protons and carbon signals in the chalcone dendrimer. The prepared samples were structurally characterized by XRD, FESEM and HRTEM analysis. The SAED and XRD analyses exhibited the cubic structure with d hkl   =  2.2 Å, 1.9 Å and 1.38 Å. The antibacterial and antifungal activities of the dendrimer stabilized core@shell nanoparticles (DSCSNPs) were tested against the pathogens Bacillus subtilis, Proteus mirabilis, Candida albicans and Aspergillus nigir from which it is identified that the dendrimer stabilized core shell nanoparticles with silver ions at the shell (Co@AgCl) shows effectively high activity against the tested pathogen following the other core@shell nanoparticles viz Ag@TiO2 and Co@TiO2.

  17. Effect of Milling Condition on the Microstructure and the Properties of Nano structured Copper Tungsten Carbide Composite

    International Nuclear Information System (INIS)

    Mahani Yusoff; Zuhailawati Hussain

    2011-01-01

    In this work, in-situ Cu-WC composite has been fabricated by high energy milling followed by sintering. Cu, W and C mixture were mechanically alloyed in a planetary ball mill for 40 h at various milling speeds. Cu-W-C composite powders were cold compacted and sintered in argon ambient. Milled powder and sintered Cu-W-C composite were characterized in terms of Xray diffraction (XRD), field emission scanning electron microscopy (FESEM) and its properties. The result showed that carbide phases are only detected after sintering process. Greater amount of grain refinement during milling generates very high internal strain which reduced Cu crystallite size. It was found that formation of metastable, W 2 C has taken place before the formation of WC. With the presence of WC, the composite become increasingly harden with the increased of milling speed. Increasing milling speed also found to lower the electrical conductivity. (author)

  18. Influence of the milling time in the microstructural parameters of TA2O5-Al powder refined by Rietveld method

    International Nuclear Information System (INIS)

    Brito, R.A.; Mendes, M.W.D.; Alves Junior, C.; Costa, F.A. da; Gomes, U.U.

    2009-01-01

    Mechanical alloying (MA) is a solid-state powder processing technique involving repeated welding, fracturing, and re-welding of powder particles in a high energy mill. This process is used for producing of fine powders containing unique microstructures. The process starts with mixing of the powders in the desired proportion. Then, the mixture is milled using the established time in the high-energy mill. The powder particles are submitted to repeated cycles of cold working and fracture, and the final product correspond to a composite powder, containing characteristics different of the initial constituents. Ta 2 O 5 -Al powders were milled in a planetary ball mill for different times in order to evaluate the influence of the milling time in their microstructural parameters like crystallite size and micro deformation. The microstructural parameters were obtained by the Rietveld Method. The results showed that the microstructural parameters were influenced by the increase of the milling time. (author)

  19. Fabrication of Al-20 wt%Si powder using scrap Si by ultra high-energy milling process

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Won-Kyung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Y Latin-Small-Letter-Dotless-I lmaz, Fikret [Department of Physics, Faculty of Art and Science, Gaziosmanpasa University, Tasliciftlik Campus, 60240 Tokat (Turkey); Kim, Hyo-Seob; Koo, Jar-Myung [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of); Hong, Soon-Jik, E-mail: hongsj@kongju.ac.kr [Division of Advanced Materials Engineering and Institute for Rare Metals, Kongju National University, 275, Budae-dong, Cheonan, Chungnam 330-717 (Korea, Republic of)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer High energy ball milling process has been successfully employed to produce Al-20Si alloy using scrap Si powders. Black-Right-Pointing-Pointer Fully finer and homogenous structure could be achieved after 60 min of milling time. Black-Right-Pointing-Pointer Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Black-Right-Pointing-Pointer The hardness of as-milled Al-20Si powder increased steadily with the increase of milling time. Black-Right-Pointing-Pointer Grain size and dispersion strengthening are two mechanisms being responsible for hardness increment. - Abstract: In this study, microstructural evolution and mechanical properties of Al-20 wt%Si and pure Al powders fabricated by ultra high-energy ball milling technique were investigated as a function of milling time. The microstructure and mechanical properties of the as-milled powders were examined by scanning electron microscope (SEM), energy dispersive spectrometry (EDS), X-ray diffractometer (XRD) and Vickers hardness tester. SEM observation showed that the particle size increased at an early stage of milling, and then decreased drastically with further milling. XRD and cross-sectional EDS-mapping analyses revealed that Si particles were not dissolved but uniformly dispersed in the Al matrix in a milled state. Vickers hardness of both pure Al and Al-Si powder increases with milling time, which attributes to the grain size strengthening and dispersion strengthening.

  20. ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

  1. Formation of amorphous Ti-50at.%Pt by solid state reactions during mechanical alloying

    CSIR Research Space (South Africa)

    Mahlatji, ML

    2013-10-01

    Full Text Available Mechanical alloying of an equiatomic mixture of crystalline elemental powders of Ti and Pt in a high-energy ball mill results in formation of an amorphous alloy by solid-state reactions. Mechanical alloying was carried out in an argon atmosphere...

  2. Evaluation of End Mill Coatings

    Energy Technology Data Exchange (ETDEWEB)

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  3. HAYNES 244 alloy – a new 760 ∘C capable low thermal expansion alloy

    Directory of Open Access Journals (Sweden)

    Fahrmann Michael G.

    2014-01-01

    Full Text Available HAYNES® 244TM alloy is a new 760∘C capable, high strength low thermal expansion (CTE alloy. Its nominal chemical composition in weight percent is Ni – 8 Cr – 22.5 Mo – 6 W. Recently, a first mill-scale heat of 244 alloy was melted by Haynes International, and processed to various product forms such as re-forge billet, plate, and sheet. This paper presents key attributes of this new alloy (CTE, strength, low-cycle fatigue performance, oxidation resistance, thermal stability as they pertain to the intended use in rings and seals of advanced gas turbines.

  4. FePt magnetic particles prepared by surfactant-assisted ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Velasco, V., E-mail: vvjimeno@fis.ucm.es [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, P.O. Box 155, Las Rozas 28230 (Spain); Departamento de Física de Materiales, Universidad Complutense de Madrid, Madrid 28040 (Spain); Hernando, A.; Crespo, P. [Instituto de Magnetismo Aplicado, UCM-ADIF-CSIC, P.O. Box 155, Las Rozas 28230 (Spain); Departamento de Física de Materiales, Universidad Complutense de Madrid, Madrid 28040 (Spain)

    2013-10-15

    High-energy ball milling of Fe and Pt elemental powders has been carried out under dry and wet (in presence of solvent and surfactants) conditions. Dry milling leads to the formation of the disordered FCC-FePt alloy whereas by the wet milling procedure the main process is the decrease of Fe and Pt particle size, although some dissolution of Pt into Fe grains cannot be ruled out, and no hint of the formation of the FCC-FePt phase is observed even to milling times up to 20 h, as X-ray diffraction, electron microscopy and Mössbauer spectroscopy indicates. The as-milled particles were annealed at 600 °C for 2 h under Ar atmosphere. It is noticed that the disordered fcc-FePt phase observed in particles milled under dry conditions transform to ordered fct phase characterized by a hard magnetic behavior with a coercive field up to 10,000 Oe. However, those particles milled in the surfactant/solvent medium exhibit a soft magnetic behavior with a coercive field of 600 Oe. These results indicate that wet high-energy ball milling is not an adequate technique for obtaining single-phase FePt particles. - Highlights: • FePt particles have been obtained by high-energy ball milling. • In the presence of surfactants and solvents, almost no alloying process takes place. • After annealing, the coercive field of the FePt alloy particles increases from 150 Oe to 10,000 Oe.

  5. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    Science.gov (United States)

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  6. Amorphization of Fe-Nb by mechanical alloying

    International Nuclear Information System (INIS)

    Yang, J.Y.; Zhang, T.J.; Cui, K.; Li, X.G.; Zhang, J.

    1996-01-01

    Elemental powder mixtures of Fe x Nb 1-x were mechanically alloyed in a planetary ball mill. Powders milled for different times were characterized by X-ray diffraction, transmission and scanning electron microscopy, differential thermal analysis and microhardness measurement. The results show that powders with 0.30≤x≤0.70 could be amorphized after 30 h milling; the maximum hardness (Hv) of milled Fe 50 Nb 50 powders attained was 1490. Based on a thermodynamical analysis, the glass forming range of the Fe-Nb system was calculated, and found to agree with the experimental result very well. (orig.)

  7. Activation behaviour of ZrCrNi mechanically milled with nickel

    International Nuclear Information System (INIS)

    Jung, C. B.; Ho Kim, J.; Sub Lee, K.

    1998-01-01

    AB 2 type Laves phase alloys have some promising properties as a negative electrode in rechargeable Ni/MH batteries because of high electrochemical capacity and good cyclic life. However, they have the disadvantage of requiring many charge-discharge cycles for activation. In this study, the mechanical milling with nickel has been introduced to modify the electrochemical behaviour of the ZrCrNi alloy. A composite-like structure (ZrCrNi+nickel) and nanocrystalline ZrCrNi were obtained through the mechanical milling and the hydrogenation behaviour of the electrode was greatly improved. (orig.)

  8. Milling condition effects on the Nd15 Fe77 B8 powder magnetic properties

    International Nuclear Information System (INIS)

    Landgraf, Fernando J.G.; Missell, Frank P.

    1992-01-01

    As a result of the first part of a study of the development of permanent magnets, an investigation of the effect of milling on the magnetic properties of the alloy Nd 15 Fe 77 B 8 showed differences in efficiency between ball milling and vibration milling, as well as a dependence of the intrinsic coercive field on particle size. The maximum value of the coercive field was obtained for a particle size of 1.7 μm in samples compacted without magnetic orientation. (author)

  9. Challenges of fabricating plasmonic and photonic structures with Neon ion beam milling

    DEFF Research Database (Denmark)

    Leißner, Till; Fiutowski, Jacek; Bozhevolnyi, Sergey I.

    -established electron beam lithography and focussed ion beam milling (FIB) using Gallium ions. These techniques, however, are to some extend limited in their resolution, and in addition Gallium and Carbon are implanted and deposited into the plasmonic structures during FIB process, potentially changing plasmonic...... properties. We are currently studying the capabilities of focussed Helium and Neon ion beam milling for the fabricating of plasmonic and photonic devices. We found that Neon ion beam milling enables us to prepare plasmonic structures, such as trenches (see Fig. 1) and V-grooves without doping and alloying...... effects specific to Galium FIB. Neon FIB milling is superior to Helium FIB milling in terms of the processing speed and smaller levels of implanted ions. From our perspective it is the most promising technique for the fabrication of individual plasmonic devices with a few nanometers precision. The main...

  10. Amorphization of Fe-based alloy via wet mechanical alloying assisted by PCA decomposition

    Energy Technology Data Exchange (ETDEWEB)

    Neamţu, B.V., E-mail: Bogdan.Neamtu@stm.utcluj.ro [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 103-105, Muncii Avenue, 400641, Cluj-Napoca (Romania); Chicinaş, H.F.; Marinca, T.F. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 103-105, Muncii Avenue, 400641, Cluj-Napoca (Romania); Isnard, O. [Université Grenoble Alpes, Institut NEEL, F-38042, Grenoble (France); CNRS, Institut NEEL, 25 rue des martyrs, BP166, F-38042, Grenoble (France); Pană, O. [National Institute for Research and Development of Isotopic and Molecular Technologies, 65-103 Donath Street, 400293, Cluj-Napoca (Romania); Chicinaş, I. [Materials Science and Engineering Department, Technical University of Cluj-Napoca, 103-105, Muncii Avenue, 400641, Cluj-Napoca (Romania)

    2016-11-01

    Amorphization of Fe{sub 75}Si{sub 20}B{sub 5} (at.%) alloy has been attempted both by wet and dry mechanical alloying starting from a mixture of elemental powders. Powder amorphization was not achieved even after 140 hours of dry mechanical alloying. Using the same milling parameters, when wet mechanical alloying was used, the powder amorphization was achieved after 40 h of milling. Our assumption regarding the powder amorphization capability enhancement by contamination with carbon was proved by X-ray Photoelectron Spectroscopy (XPS) measurements which revealed the presence of carbon in the chemical composition of the wet mechanically alloyed sample. Using shorter milling times and several process control agents (PCA) (ethanol, oleic acid and benzene) with different carbon content it was proved that the milling duration required for powder amorphization is linked to the carbon content of the PCA. Differential Scanning Calorimetry (DSC), thermomagnetic (TG) and X-ray Diffraction (XRD) measurements performed to the heated samples revealed the fact that, the crystallisation occurs at 488 °C, thus leading to the formation of Fe{sub 3}Si and Fe{sub 2}B. Thermogravimetry measurements performed under H{sub 2} atmosphere, showed the same amount of contamination with C, which is about 2.3 wt%, for the amorphous samples regardless of the type of PCA. Saturation magnetisation of the wet milled samples decreases upon increasing milling time. In the case of the amorphous samples wet milled with benzene up to 20 h and with oleic acid up to 30 h, the saturation magnetisation has roughly the same value, indicating the same degree of contamination. The XRD performed on the samples milled using the same parameters, revealed that powder amorphization can be achieved even via dry milling, just by adding the equivalent amount of elemental C calculated from the TG plots. This proves that in this system by considering the atomic species which can contaminate the powder, they can be

  11. Shear Roll Mill Reactivation

    Science.gov (United States)

    2012-09-13

    pneumatically operated paste dumper and belt conveyor system, the loss in weight feeder system, the hydraulically operated shear roll mill, the pellet...out feed belt conveyor , and the pack out system comprised of the metal detector, scale, and pack out empty and full drum roller conveyors . Page | 4...feed hopper and conveyor supplying the loss in weight feeder were turned on, and it was verified that these items functioned as designed . The

  12. Investigating aluminum alloy reinforced by graphene nanoflakes

    Energy Technology Data Exchange (ETDEWEB)

    Yan, S.J., E-mail: shaojiuyan@126.com [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Dai, S.L.; Zhang, X.Y.; Yang, C.; Hong, Q.H.; Chen, J.Z. [Beijing Institute of Aeronautical Materials, Beijing 100095 (China); Lin, Z.M. [Aviation Industry Corporation of China, Beijing 100022 (China)

    2014-08-26

    As one of the most important engineering materials, aluminum alloys have been widely applied in many fields. However, the requirement of enhancing their mechanical properties without sacrificing the ductility is always a challenge in the development of aluminum alloys. Thanks to the excellent physical and mechanical properties, graphene nanoflakes (GNFs) have been applied as promising reinforcing elements in various engineering materials, including polymers and ceramics. However, the investigation of GNFs as reinforcement phase in metals or alloys, especially in aluminum alloys, is still very limited. In this study, the aluminum alloy reinforced by GNFs was successfully prepared via powder metallurgy approach. The GNFs were mixed with aluminum alloy powders through ball milling and followed by hot isostatic pressing. The green body was then hot extruded to obtain the final GNFs reinforced aluminum alloy nanocomposite. The scanning electron microscopy and transmission electron microscope analysis show that GNFs were well dispersed in the aluminum alloy matrix and no chemical reactions were observed at the interfaces between the GNFs and aluminum alloy matrix. The mechanical properties' testing results show that with increasing filling content of GNFs, both tensile and yield strengths were remarkably increased without losing the ductility performance. These results not only provided a pathway to achieve the goal of preparing high strength aluminum alloys with excellent ductilitybut they also shed light on the development of other metal alloys reinforced by GNFs.

  13. Obtaining beta phase in Ti through processing in high energy mill powders of Ti and Nb

    International Nuclear Information System (INIS)

    Milanez, Mateus; Ferretto, Aline; Rocha, Marcio Roberto da; Arnt, Angela Coelho; Milanez, Alexandre; Schaeffer, Lirio

    2014-01-01

    An orthopedic implant, ideal, must meet the requirements of biocompatibility, have good mechanical properties among others. Titanium and Niobium exhibit biocompatibility and the β-Ti phase relationships have the highest strength / weight among all titanium alloys, presenting lower values of elastic modulus. The alloy has mechanically produced specific microstructural characteristics and improved mechanical properties compared with conventional powder metallurgy. In this study, a titanium alloy with different additions of niobium was used. The metal powders were mixed via mechanical alloy in high energy mill (attritor). The powder samples were analyzed by X-ray diffraction (X-RD) and property held by adhesive wear testing with a Pin-on-Disk. The present study revealed that through the high-energy milling is possible the atomic interaction between Ti and Nb particles and the mechanical properties are affected by the concentration of Nb. (author)

  14. Evaluation of mechanical alloying to obtain Cu-Al-Nb shape memory alloy

    Directory of Open Access Journals (Sweden)

    Maria do Carmo Amorim da Silva

    2005-06-01

    Full Text Available The technical viability of preparing a Cu-Al-Nb shape memory alloy by high energy ball milling in a planetary mill has been evaluated. The alloy Cu-13Al-2Nb (wt. (% was prepared by mixing pure elemental powders. A ball-to-powder weight ratio of 6:1 and rotation rate of 150 rpm in argon atmosphere were the main processing parameters. The milling time ranged from 1 to 65 hours. Changes in microstructure as a function of milling time were investigated, using X-ray diffraction analysis and scanning electron microscopy. To investigate the viability of producing sintered parts from milled powders, the conventional powder metallurgy route was used. The milled powders were compacted in a cylindrical die at 900 MPa. Sintering was carried out in argon atmosphere at 850 °C for 6 hours. This study has shown that high energy ball milling, combined with pressing and sintering, can be used to promote the formation of a copper-aluminum solid solution and achieve final sintered densities of 91% of the theoretical density.

  15. Optimization of mechanical alloying parameters in 12YWT ferritic steel nanocomposite

    Energy Technology Data Exchange (ETDEWEB)

    Rahmanifard, R., E-mail: rahmanifrd@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of); Farhangi, H. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Novinrooz, A.J. [Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of)

    2010-10-15

    Research highlights: {yields} Detailed studies of microstructural properties of ODS steels. {yields} Investigation of effects of different mechanical alloying parameters such as milling time; milling speed; ball-to-powder weight ratio and ball diameter on the microstructural characteristics. {yields} Interpretation of the experimental data using theoretical model by X-ray diffraction line profile analysis. - Abstract: The effects of different mechanical alloying parameters on the microstructural characteristics and morphology of ODS-ferritic steel nanocomposite powders were investigated. The steady state between the welding and fracturing of the particles was obtained within about 30 h using 8 mm ball diameter and 420 rpm milling speed with the ball-to-powder weight ratio of 10:1. However, for perfect dissolution of the used alloying elements, the mechanical alloying process must be continued up to 80 h of milling. Evaluation of the microstructural characteristics calculated by X-ray diffraction profile analysis revealed that although the average crystallite size reduced more sharply at the initial milling stages under the above conditions, with further milling, it eventually reached nearly the same value in all specimens. The distribution changes of crystallite size also showed a similar behavior of crystallite size. Among the investigated mechanical alloying parameters, milling speed had a considerable effect on the dislocation density so that it was reduced by about one order of magnitude when the milling speed decreased from 420 to 300 rpm.

  16. Effect of temperature on synthesis and properties of aluminum-magnesium mechanical alloys

    International Nuclear Information System (INIS)

    Umbrajkar, Swati M.; Schoenitz, Mirko; Jones, Steven R.; Dreizin, Edward L.

    2005-01-01

    The synthesis of an Al 0.7 Mg 0.3 mechanical alloy was studied using a planetary mill. Several distinct temperature regimes of mechanical alloying were achieved using milling jars equipped with finned heat sinks and an external air conditioner installed to cool the entire milling chamber. Wireless temperature sensors were attached to the milling jars to monitor the process temperature. Intermediate and final products were collected and were analyzed by electron microscopy and X-ray diffraction. The temperature history of the milling jars exhibited two peaks during mechanical alloying. The first peak occurred when particles of the starting powders deformed to produce flakes. The second peak was observed when the flakes agglomerated and re-fragmented forming layered composites that served as precursors for the mechanical alloy. The temperature of milling affected the magnesium solubility of the produced Al-Mg mechanical alloys. Decreasing the milling temperature from ∼70-80 deg. C to 20-30 deg. C resulted in an increase of the dissolved Mg concentration in Al from 2-3 at.% to ∼25 at.% for the Al 0.7 Mg 0.3 composition. The formation of intermetallic phases was favored at higher milling temperatures, where high solubilities cannot be achieved

  17. Effect of temperature on synthesis and properties of aluminum-magnesium mechanical alloys

    Energy Technology Data Exchange (ETDEWEB)

    Umbrajkar, Swati M. [New Jersey Institute of Technology, Department of Mechanical Engineering, Newark, NJ 07102-1982 (United States); Schoenitz, Mirko [New Jersey Institute of Technology, Department of Mechanical Engineering, Newark, NJ 07102-1982 (United States); Jones, Steven R. [New Jersey Institute of Technology, Department of Mechanical Engineering, Newark, NJ 07102-1982 (United States); Dreizin, Edward L. [New Jersey Institute of Technology, Department of Mechanical Engineering, Newark, NJ 07102-1982 (United States)]. E-mail: dreizin@njit.edu

    2005-10-27

    The synthesis of an Al{sub 0.7}Mg{sub 0.3} mechanical alloy was studied using a planetary mill. Several distinct temperature regimes of mechanical alloying were achieved using milling jars equipped with finned heat sinks and an external air conditioner installed to cool the entire milling chamber. Wireless temperature sensors were attached to the milling jars to monitor the process temperature. Intermediate and final products were collected and were analyzed by electron microscopy and X-ray diffraction. The temperature history of the milling jars exhibited two peaks during mechanical alloying. The first peak occurred when particles of the starting powders deformed to produce flakes. The second peak was observed when the flakes agglomerated and re-fragmented forming layered composites that served as precursors for the mechanical alloy. The temperature of milling affected the magnesium solubility of the produced Al-Mg mechanical alloys. Decreasing the milling temperature from {approx}70-80 deg. C to 20-30 deg. C resulted in an increase of the dissolved Mg concentration in Al from 2-3 at.% to {approx}25 at.% for the Al{sub 0.7}Mg{sub 0.3} composition. The formation of intermetallic phases was favored at higher milling temperatures, where high solubilities cannot be achieved.

  18. Alloy materials

    Energy Technology Data Exchange (ETDEWEB)

    Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  19. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Science.gov (United States)

    2010-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice...

  20. Uranium-mill appraisal program

    International Nuclear Information System (INIS)

    Everett, R.J.; Cain, C.L.

    1982-08-01

    The results of special team appraisals at NRC-licensed uranium mills in the period May to November 1981 are reported. Since the Three Mile Island accident, NRC management has instituted a program of special team appraisals of radiation protection programs at certain NRC-licensed facilities. These appraisals were designed to identify weaknesses and strengths in NRC-licensed programs, including those areas not covered by explicit regulatory requirements. The regulatory requirements related to occupational radiation protection and environmental monitoring at uranium mills have been extensively upgraded in the past few years. In addition, there was some NRC staff concern with respect to the effectiveness of NRC licensing and inspection programs. In response to this concern and to changes in mill requirements, the NRC staff recommended that team appraisals be conducted at mills to determine the adequacy of mill programs, the effectiveness of the new requirements, and mill management implementation of programs and requirements. This report describes the appraisal scope and methodology as well as summary findings and conclusions. Significant weaknesses identified during the mill appraisals are discussed as well as recommendations for improvements in uranium mill programs and mill licensing and inspection

  1. Moessbauer effect study on mechanically alloyed amorphous Fe1-xTix alloys

    International Nuclear Information System (INIS)

    Chen Hong; Xu Zuxiong; Ma Ruzhang; Zhao Zhongtao; Ping Jueyun

    1994-01-01

    Amorphous Fe 1-x Ti x (x = 0.50, 0.60) powders were produced by mechanical alloying from pure elemental powders in a vibratory ball-mill. X-ray diffraction (XRD) and Moessbauer effect (ME) were used to study the progress of amorphization and the property of hydrogen absorption in Fe-Ti alloys. The amorphization process and the properties of the amorphous phase are discussed. (orig.)

  2. Uranium mill tailings management

    International Nuclear Information System (INIS)

    1982-01-01

    Facilities for the disposal of uranium mill tailings will invariably be subjected to geomorphological and climatological influences in the long-term. Proceedings of a workshop discuss how the principles of geomorphology can be applied to the siting, design, construction, decommissioning and rehabilitation of disposal facilities in order to provide for long-term containment and stability of tailings. The characteristics of tailings and their behaviour after disposal influence the potential impacts which might occur in the long-term. Proceedings of another workshop examine the technologies for uranium ore processing and tailings conditioning with a view to identifying improvements that could be made in such characteristics

  3. Synthesis Of NiCrAlC alloys by mechanical alloying; Sintese de ligas NiCrAlC por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M., E-mail: alissonkws@gmail.co [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil)

    2010-07-01

    The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni{sub 3}Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

  4. Phase decomposition in a mechanically alloyed Cu-44.5 at%Ni-22.5 at%Fe alloy during isothermal aging

    International Nuclear Information System (INIS)

    Lopez-Hirata, Victor M.; Saucedo-Munoz, Maribel L.; Diaz-Barriga-Arceo, Lucia G.

    2006-01-01

    A supersaturated solid solution of Cu-44.5 at%Ni-22.5 at%Fe alloy was produced by ball milling of a pure chemical elemental mixture for 1080 ks. An fcc supersaturated solid solution with a grain size of about 20 nm was obtained after milling. This alloy was subsequently aged at 803, 898 and 1003 K for different times. The growth kinetics of the modulation wavelength was determined from the X-ray diffraction results and followed the Lifshitz-Slyozov-Wagner theory for a diffusion-controlled coarsening in the MA alloy after aging. The growth kinetics of composition modulation wavelength for the MA alloy was faster at 803 and 898 K than that for the same alloy composition obtained by a conventional processing and then aged at the same temperatures. The activation energy for the decomposed phase coarsening process in the MA alloy was lower than that corresponding to the conventionally-processed alloy. (author)

  5. Response to Thermal Exposure of Ball-Milled Aluminum-Borax Powder Blends

    Science.gov (United States)

    Birol, Yucel

    2013-04-01

    Aluminum-borax powder mixtures were ball milled and heated above 873 K (600 °C) to produce Al-B master alloys. Ball-milled powder blends reveal interpenetrating layers of deformed aluminum and borax grains that are increasingly refined with increasing milling time. Thermal exposure of the ball-milled powder blends facilitates a series of thermite reactions between these layers. Borax, dehydrated during heating, is reduced by Al, and B thus generated reacts with excess Al to produce AlB2 particles dispersed across the aluminum grains starting at 873 K (600 °C). AlB2 particles start to form along the interface of the aluminum and borax layers. Once nucleated, these particles grow readily to become hexagonal-shaped crystals that traverse the aluminum grains with increasing temperatures as evidenced by the increase in the size as well as in the number of the AlB2 particles. Ball milling for 1 hour suffices to achieve a thermite reaction between borax and aluminum. Ball milling further does not impact the response of the powder blend to thermal exposure. The nucleation-reaction sites are multiplied, however, with increasing milling time and thus insure a higher number of smaller AlB2 particles. The size of the AlB2 platelets may be adjusted with the ball milling time.

  6. The influence of milling-burnishing successive and simultaneous processes on the material hardness

    Science.gov (United States)

    Grigoraş, C. C.; Brabie, G.; Chirita, B.

    2016-08-01

    Recent developments in the field of bio-engineering allow the use of magnesium alloys as a substitute for medical implants. The issue with such alloys is the degradation rate witch has to be improved in order to provide the necessary support for the entire duration of the bone fraction healing. For improving the bone shielding heat treatment does not represent a solution, but chemical and/or mechanical do. One mechanical process that has excellent result is burnishing, but this process is difficult to be implemented on a milling machine. Therefore, it was necessary that a new tool and tool holder to be developed, that allow the simultaneous process to take place. A high-pressure hydraulic roller burnishing tool with a special tool holder was used on a CNC milling machine. The material used for this study is magnesium alloy AZ31B-F, and one of the main purposes was to improve the material hardness (HV). The milling-burnishing parameters that where varied are the speed and feed, burnishing pressure and depth, type of process (successive or simultaneous), machining direction and the material hardness after milling. The results were analyzed as percentage improvement between the milling and burnishing measured values.

  7. Japan steel mill perspective

    Energy Technology Data Exchange (ETDEWEB)

    Murase, K. [Kobe Steel Ltd., Tokyo (Japan)

    2004-07-01

    The international and Japan's steel industry, the coking coal market, and Japan's expectations from Canada's coal industry are discussed. Japan's steel mills are operating at full capacity. Crude steel production for the first half of 2004 was 55.8 million tons. The steel mills are profitable, but costs are high, and there are difficulties with procuring raw materials. Japan is trying to enhance the quality of coke, in order to achieve higher productivity in the production of pig iron. Economic growth is rising disproportionately in the BRICs (Brazil, Russia, India, and China), with a large increase in coking coal demand from China. On the supply side, there are several projects underway in Australia and Canada to increase production. These include new developments by Elk Valley Coal Corporation, Grande Cache Coal, Western Canadian Coal, and Northern Energy and Mining in Canada. The Elga Mine in the far eastern part of Russia is under development. But the market is expected to remain tight for some time. Japan envisions Canadian coal producers will provide a stable coal supply, expansion of production and infrastructure capabilities, and stabilization of price. 16 slides/overheads are included.

  8. Fabrication of nano ZrO2 dispersed novel W79Ni10Ti5Nb5 alloy by mechanical alloying and pressureless sintering

    Science.gov (United States)

    Sahoo, R. R.; Patra, A.; Karak, S. K.

    2017-02-01

    A high energy planetary ball-mill was employed to synthesize tungsten (W) based alloy with nominal composition of W79Ni10Ti5Nb5(ZrO2)1 (in wt. %) for 20 h with chrome steel as grinding media, toluene as process control agent (PCA) along with compaction at 500 MPa pressure for 5 mins and sintering at 1500°C for 2 h using Ar atmosphere. X-ray diffraction (XRD), Scanning electron microscopy (SEM), Energy dispersive spectroscopy (EDS), elemental mapping and Transmission electron microscopy (TEM) was used to study the phase formation, microstructure of both milled powder and consolidated alloy. The crystallite size of W in W79Ni10Ti5Nb5(ZrO2)1 powder was 37 nm, 14.7 nm at 10 h and 20 h of milling respectively and lattice strain enhances to 0.54% at 20 h of milling. The crystallite size reduction is more at 10 h of milling and the rate drop beyond 10 to 20 h of milling. The intense improvement in dislocation density was evident upto 10 h of milling and the rate decreases between 10 to 20 h of milling. Increase in the lattice parameter of tungsten in W79Ni10Ti5Nb5(ZrO2)1 alloy upto 0.09% was observed at 10 h of milling owing to severe stress assisted deformation followed by contraction upto 0.07% at 20 h of milling due to formation of solid solution. The large spherical particles at 0 h of milling transformed to elongated shape at 10 h of milling and finer morphology at 20 h of milling. The average particle size reduced from 100 µm to 4.5 µm with the progress of milling from 0 to 20 h. Formation of fine polycrystallites of W was revealed by bright field TEM analysis and the observed crystallite size from TEM study was well supported by the evaluated crystallite size from XRD. XRD pattern and SEM micrograph of sintered alloy revealed the formation of NbNi, Ni3Ti intermetallic phases. Densification of 91.5% was attained in the 20 h milled and sintered alloy. Mechanical behaviour of the sintered product was evaluated by hardness and wear study. W79Ni10Ti5Nb5(ZrO2)1 alloy

  9. Synthesis and Characterization of Nanocrystalline Al-20 at. % Cu Powders Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Molka Ben Makhlouf

    2016-06-01

    Full Text Available Mechanical alloying is a powder processing technique used to process materials farther from equilibrium state. This technique is mainly used to process difficult-to-alloy materials in which the solid solubility is limited and to process materials where nonequilibrium phases cannot be produced at room temperature through conventional processing techniques. This work deals with the microstructural properties of the Al-20 at. % Cu alloy prepared by high-energy ball milling of elemental aluminum and copper powders. The ball milling of powders was carried out in a planetary mill in order to obtain a nanostructured Al-20 at. % Cu alloy. The obtained powders were characterized using scanning electron microscopy (SEM, differential scanning calorimetry (DSC and X-ray diffraction (XRD. The structural modifications at different stages of the ball milling are investigated with X-ray diffraction. Several microstructure parameters such as the crystallite sizes, microstrains and lattice parameters are determined.

  10. Bioassay for uranium mill tailings

    International Nuclear Information System (INIS)

    Tschaeche, A.N.

    1986-01-01

    Uranium mill tailings are composed of fine sand that contains, among other things, some uranium (U/sup 238/ primarily), and all of the uranium daughters starting with /sup 230/Th that are left behind after the usable uranium is removed in the milling process. Millions of pounds of tailings are and continue to be generated at uranium mills around the United States. Discrete uranium mill tailings piles exist near the mills. In addition, the tailings materials were used in communities situated near mill sites for such purposes as building materials, foundations for buildings, pipe runs, sand boxes, gardens, etc. The Uranium Mill Tailings Remedial Action Project (UMTRAP) is a U.S. Department of Energy Program designed with the intention of removing or stabilizing the mill tailings piles and the tailings used to communities so that individuals are not exposed above the EPA limits established for such tailings materials. This paper discusses the bioassay programs that are established for workers who remove tailings from the communities in which they are placed

  11. Indian Americans at Mille Lacs.

    Science.gov (United States)

    Holbert, Victoria L.; And Others

    The Training Center for Community Programs prepared a report on the Mille Lacs (Chippewa) Reservation in Minnesota. Data for the report were from 2 separate sources: a survey conducted by the Training Center with the assistance of the Mille Lacs community action program (1967) and an attitudinal survey conducted by Victoria Holbert during 1969.…

  12. Experimental study of fiber-glass plastic work pieces contour milling

    Science.gov (United States)

    Trushin, N. N.; Lisitsin, V. N.

    2018-03-01

    The article represents the results of study of cut and feed speed influence on wear of monolithic hard alloy end milling cutter during cutting of foiled fiber-glass plastic sheets, used for printed-circuit boards’ production. The peculiarities and problems of cutting layered materials are described. The most effective feed and cut speed values are determined by cutter wear analysis.

  13. Effect of processing of mechanical alloying and powder metallurgy on microstructure and properties of Cu-Al-Ni-Mn alloy

    International Nuclear Information System (INIS)

    Xiao Zhu; Li Zhou; Fang Mei; Xiong Shiyun; Sheng Xiaofei; Zhou Mengqi

    2008-01-01

    The fabrication conditions of Cu-Al-Ni-Mn alloy powder by mechanical alloying and powder metallurgy have been systematically studied. The mechanically alloyed powder (MAed powder) was fabricated at a speed between 100 rpm and 300 rpm for various milling times with and without process control agent (PCA). With an increasing of milling time, the size of crystallite grain decreases. Only the Cu diffraction pattern appear as the rotation speed is up to 300 rpm for 25 h. The elemental powders with PCA agglomerate slightly, but the degree of alloying is lower than that without PCA. The shape memory recovery of the quenched sample hot-extruded at extrusion rate of 50:1 is measured to be 100% recovered in 250 deg. C oil bath for 40 s after deformed to 4.0%. After aging at 120 deg. C for 10 days, the shape memory recovery of the alloy remains 98%

  14. Microstructure and magnetic behavior of Cu–Co–Si ternary alloy synthesized by mechanical alloying and isothermal annealing

    Energy Technology Data Exchange (ETDEWEB)

    Chabri, Sumit, E-mail: sumitchabri2006@gmail.com [Department of Metallurgy & Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Bera, S. [Department of Metallurgical & Materials Engineering, National Institute of Technology, Durgapur 713209 (India); Mondal, B.N. [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700032 (India); Basumallick, A.; Chattopadhyay, P.P. [Department of Metallurgy & Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India)

    2017-03-15

    Microstructure and magnetic behavior of nanocrystalline 50Cu–40Co–10Si (at%) alloy prepared by mechanical alloying and subsequent isothermal annealing in the temperature range of 450–650 °C have been studied. Phase evolution during mechanical alloying and isothermal annealing is characterized by X-ray diffraction (XRD), differential thermal analyzer (DTA), high resolution transmission electron microscopy (HRTEM) and magnetic measurement. Addition of Si has been found to facilitate the metastable alloying of Co in Cu resulting into the formation of single phase solid solution having average grain size of 9 nm after ball milling for 50 h duration. Annealing of the ball milled alloy improves the magnetic properties significantly and best combination of magnetic properties has been obtained after annealing at 550 °C for 1 h duration.

  15. IMPROVEMENT PROCESS FOR ROLLING MILL THROUGH THE DMAIC SIX SIGMA APPROACH

    Directory of Open Access Journals (Sweden)

    Kunal Ganguly

    2012-09-01

    Full Text Available This project aims to address the problems that are facing a large aluminum company in a Developing Hot Rolling Mill Capabilities for Wider Widths Hard Alloys Rolling and b Eliminate down time due to strip /coil slippage during hard alloys 5xxx rolling at Hot Mill. The challenge for the company was to cater the fast changing export demand for Flat Rolled products with its existing resources. By applying Six Sigma principles, the team identified the current situation that the rolling mills operations were in. Si x Sigma DMAIC methodologies were use d in the project to determine the project's CTQ characteristics, defining the possible causes, Identifying the variation sources, establishing variable relationships and Implementing Control Plans. The project can be useful for any company that needs to fi nd the most cost efficient way to improve and utilize its resources.

  16. Influence of microstructure on grain boundary sliding of alloys 600 and 690

    International Nuclear Information System (INIS)

    Kergaravat, J.F.; Guetaz, L.; Baillin, X.; Robert, G.

    1995-01-01

    The influence of deformation and damage mechanisms, and more especially of the grain boundary sliding effect, on the stress corrosion of nickel base alloys used in nuclear industry (exchanger tubes), has been experimentally examined. The grain boundary sliding effect has been measured at 500 C and 320 C on several samples of alloy 690 and 600 (in the mill annealed and mill annealed heat treated conditions). (author). 4 figs., 1 tab

  17. Characteristics of Cu–Al2O3 composites of various starting particle size obtained by high-energy milling

    Directory of Open Access Journals (Sweden)

    VIŠESLAVA RAJKOVIĆ

    2009-05-01

    Full Text Available The powder Cu– Al2O3 composites were produced by high-energy milling. Various combinations of particle size and mixtures and approximately constant amount of Al2O3 were used as the starting materials. These powders were separately milled in air for up to 20 h in a planetary ball mill. The copper matrix was reinforced by internal oxidation and mechanical alloying. During the milling, internal oxidation of pre-alloyed Cu-2 mass %-Al powder generated 3.7 mass % Al2O3 nano-sized particles finely dispersed in the copper matrix. The effect of different size of the starting copper and Al2O3 powder particles on the lattice parameter, lattice distortion and grain size, as well as on the size, morphology and microstructure of the Cu– Al2O3 composite powder particles was studied.

  18. Structural and magnetic properties of nanocrystalline Fe–Co–Ni alloy processed by mechanical alloying

    International Nuclear Information System (INIS)

    Raanaei, Hossein; Eskandari, Hossein; Mohammad-Hosseini, Vahid

    2016-01-01

    In this present work, a nanostructured iron–cobalt–nickel alloy with Fe_5_0Co_3_0Ni_2_0 composition has been processed by mechanical alloying. The structural and magnetic properties have been investigated by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and vibrating sample magnetometer. It is shown that the crystallize size reaches to about 18.7 nm after 32 h milling time. A remarkable decrease in coercivity after 16 h milling time and also a continuous increase in remanent magnetization during the mechanical alloying process are observed. Heat treatment of the samples milled at 32 and 48 h demonstrates the crystalline constituent elements and also Fe_3O_4 crystalline phase. - Highlights: • This article focuses on mechanical alloying of Fe_5_0Co_3_0Ni_2_0 composition. • Structural and magnetic properties were investigated. • Saturation magnetization was increased sharply after 16 h of milling time. • The heat treatment revealed the signature of Fe_3O_4 as well as FeNi_3 and Co crystalline phases.

  19. Structural and magnetic properties of nanocrystalline Fe–Co–Ni alloy processed by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Raanaei, Hossein, E-mail: hraanaei@yahoo.com [Department of Physics, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of); Eskandari, Hossein [Department of Mechanical Engineering, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of); Mohammad-Hosseini, Vahid [Department of Physics, Persian Gulf University, Bushehr 75169 (Iran, Islamic Republic of)

    2016-01-15

    In this present work, a nanostructured iron–cobalt–nickel alloy with Fe{sub 50}Co{sub 30}Ni{sub 20} composition has been processed by mechanical alloying. The structural and magnetic properties have been investigated by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and vibrating sample magnetometer. It is shown that the crystallize size reaches to about 18.7 nm after 32 h milling time. A remarkable decrease in coercivity after 16 h milling time and also a continuous increase in remanent magnetization during the mechanical alloying process are observed. Heat treatment of the samples milled at 32 and 48 h demonstrates the crystalline constituent elements and also Fe{sub 3}O{sub 4} crystalline phase. - Highlights: • This article focuses on mechanical alloying of Fe{sub 50}Co{sub 30}Ni{sub 20} composition. • Structural and magnetic properties were investigated. • Saturation magnetization was increased sharply after 16 h of milling time. • The heat treatment revealed the signature of Fe{sub 3}O{sub 4} as well as FeNi{sub 3} and Co crystalline phases.

  20. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  1. Nanocrystalline Fe-Pt alloys. Phase transformations, structure and magnetism

    Energy Technology Data Exchange (ETDEWEB)

    Lyubina, J.V.

    2006-12-21

    This work has been devoted to the study of phase transformations involving chemical ordering and magnetic properties evolution in bulk Fe-Pt alloys composed of nanometersized grains. Nanocrystalline Fe{sub 100-x}Pt{sub x} (x=40-60) alloys have been prepared by mechanical ball milling of elemental Fe and Pt powders at liquid nitrogen temperature. The as-milled Fe-Pt alloys consist of {proportional_to} 100 {mu}m sized particles constituted by randomly oriented grains having an average size in the range of 10-40 nm. Depending on the milling time, three major microstructure types have been obtained: samples with a multilayer-type structure of Fe and Pt with a thickness of 20-300 nm and a very thin (several nanometers) A1 layer at their interfaces (2 h milled), an intermediate structure, consisting of finer lamellae of Fe and Pt (below approximately 100 nm) with the A1 layer thickness reaching several tens of nanometers (4 h milled) and alloys containing a homogeneous A1 phase (7 h milled). Subsequent heat treatment at elevated temperatures is required for the formation of the L1{sub 0} FePt phase. The ordering develops via so-called combined solid state reactions. It is accompanied by grain growth and thermally assisted removal of defects introduced by milling and proceeds rapidly at moderate temperatures by nucleation and growth of the ordered phases with a high degree of the long-range order. In a two-particle interaction model elaborated in the present work, the existence of hysteresis in recoil loops has been shown to arise from insufficient coupling between the low- and the high-anisotropy particles. The model reveals the main features of magnetisation reversal processes observed experimentally in exchange-coupled systems. Neutron diffraction has been used for the investigation of the magnetic structure of ordered and partially ordered nanocrystalline Fe-Pt alloys. (orig.)

  2. Recycle of valuable products from oily cold rolling mill sludge

    Science.gov (United States)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  3. Mathematical modelling and numerical simulation of forces in milling process

    Science.gov (United States)

    Turai, Bhanu Murthy; Satish, Cherukuvada; Prakash Marimuthu, K.

    2018-04-01

    Machining of the material by milling induces forces, which act on the work piece material, tool and which in turn act on the machining tool. The forces involved in milling process can be quantified, mathematical models help to predict these forces. A lot of research has been carried out in this area in the past few decades. The current research aims at developing a mathematical model to predict forces at different levels which arise machining of Aluminium6061 alloy. Finite element analysis was used to develop a FE model to predict the cutting forces. Simulation was done for varying cutting conditions. Different experiments was designed using Taguchi method. A L9 orthogonal array was designed and the output was measure for the different experiments. The same was used to develop the mathematical model.

  4. Structure and magnetic properties of nanostructured MnNi alloys fabricated by mechanical alloying and annealing treatments

    Science.gov (United States)

    Jalal, T.; Hossein Nedjad, S.; Khalili Molan, S.

    2013-05-01

    A nearly equiatomic MnNi alloy was fabricated from the elemental powders by means of mechanical alloying in a planetary ball milling apparatus. X-ray diffraction (XRD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and measurements of magnetization were conducted to identify the structural states and properties of the prepared alloys. After ball milling for 20 h, a disordered face-centered cubic (f.c.c.) solid solution was formed which increased in lattice parameter by further milling up to 50 h. An exothermic reaction took place at around 300-400°C during continuous heating of the disordered f.c.c. solid solution. This reaction is attributed to a structural ordering leading to the formation of a face-centered tetragonal (f.c.t.) phase with L10 type ordering. Examination of the magnetic properties indicated that the structural ordering increases remnant magnetization and decreases coerecivity.

  5. Wear of micro end mills

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

    2005-01-01

    This paper addresses the important issue of wear on micro end mills considering relevant metrological tools for its characterization and quantification. Investigation of wear on micro end mills is particularly difficult and no data are available in the literature. Small worn volumes cause large...... part. For this investigation 200 microns end mills are considered. Visual inspection of the micro tools requires high magnification and depth of focus. 3D reconstruction based on scanning electron microscope (SEM) images and stereo-pair technique is foreseen as a possible method for quantification...

  6. Fabrication of spherical high-nitrogen stainless steel powder alloys by mechanical alloying and thermal plasma spheroidization

    Science.gov (United States)

    Razumov, Nikolay G.; Wang, Qing Sheng; Popovich, Anatoly A.; Shamshurin, Aleksey I.

    2018-04-01

    This paper describes the results of experimental studies on the treatment of Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys, synthesized by the mechanical alloying (MA) of elemental powders in the flow of a radio frequency thermal plasma. The as-milled powder with irregular particles were successfully converted into spherical high-nitrogen stainless steel powder alloy. Measurement of the residual nitrogen content in the obtained powder, shown that during the plasma spheroidization process, part of the nitrogen escapes from the alloy.

  7. Preparation of 50Ni-45Ti-5Zr powders by high-energy ball milling and hot pressing

    Energy Technology Data Exchange (ETDEWEB)

    Marinzeck de Alcantara Abdala, Julia, E-mail: juabdala@yahoo.com.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil); Bacci Fernandes, Bruno, E-mail: brunobacci@yahoo.com.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Santos, Dalcy Roberto dos, E-mail: dalcy@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Rodrigues Henriques, Vinicius Andre, E-mail: vinicius@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Moura Neto, Carlos de, E-mail: mneto@ita.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Saraiva Ramos, Alfeu, E-mail: alfeu@univap.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil)

    2010-04-16

    This study reports on the preparation of the 50Ni-45Ti-5Zr (at.%) alloy by high-energy ball milling and hot pressing. The elemental powder mixture was processed in silicon nitride and hardened steel vials, and samples were collected after different milling times. To recover the previous powders in addition wet milling isopropyl alcohol (for 20 min) was adopted. The mechanically alloyed powders were hot-pressed under vacuum at 900 {sup o}C for 1 h using pressure levels close to 200 MPa. The milled powders were characterized by means of scanning electron microscopy, X-ray diffraction, and energy dispersive spectrometry techniques. It was noted that the ductile starting powders were continuously cold-welded during ball milling. This fact was more pronounced during the processing of 50Ni-45Ti-5Zr powders in hardened steel vial. After milling for 5 h, the results suggested that amorphous and nanocrystalline structures were achieved. The complete consolidation was found after hot pressing of mechanically alloyed 50Ni-45Ti-5Zr powders, and a large amount of the B2-NiTi phase was formed mainly after processing in stainless steel balls and vial.

  8. On the phase evolution of AlCoCrCuFeMnSix high entropy alloys prepared by mechanical alloying and arc melting route

    Science.gov (United States)

    Kumar, Anil; Chopkar, Manoj

    2018-05-01

    Effect of Si addition on phase formation of AlCoCrCuFeMnSix (x=0, 0.3, 0.6 and 0.9) high entropy alloy have been investigated in this work. The alloys are prepared by mechanical alloying and vacuum arc melting technique. The X-ray diffraction results reveals the formation of mixture of face centered and body centered cubic solid solution phases in milled powders. The addition of Si favours body centered cubic structure formation during milling process. Whereas, after melting the milled powders, body centered phases formed during milling is partial transformed into sigma phases. XRD results were also correlated with the SEM elemental mapping of as casted samples. Addition of Si favours σ phase formation in the as cast samples.

  9. Integrated Approach for a Knowledge-Based Process Layout for Simultaneous 5-Axis Milling of Advanced Materials

    Directory of Open Access Journals (Sweden)

    F. Klocke

    2011-01-01

    Full Text Available Advanced materials, like nickel-based alloys, gain importance in turbomachinery manufacturing, where creating complex surfaces constitute a major challenge. However, milling strategies that provide high material removal rates at acceptable tooling costs demand optimized tool geometry and process parameter selection. In this paper, a description of circular milling is given, focusing on resulting engagement conditions. Regarding this, a test bench was designed to investigate the chip formation process in an analogy milling process. Furthermore, the methodology for the approach in the analogy process was developed. Results of a first test run in Inconel 718 verify the presented approach.

  10. INFLUENCE OF MECHANICAL ALLOYING AND LEAD CONTENT ON MICROSTRUCTURE, HARDNESS AND TRIBOLOGICAL BEHAVIOR OF 6061 ALUMINIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    M. Paidpilli

    2017-03-01

    Full Text Available In the present work, one batch of prealloyed 6061Al powder was processed by mixing and another one was ball milled with varying amount of lead content (0-15 vol. %. These powders were compacted at 300MPa and sintered at 590˚C under N2. The instrumented hardness and the young’s modulus of as-sintered 6061Al-Pb alloys were examined as a function of lead content and processing route. The wear test under dry sliding condition has been performed at varying loads (10-40 N using pin-on-disc tribometer. The microstructure and worn surfaces have been investigated using SEM to evaluate the change in topographical features due to mechanical alloying and lead content. The mechanically alloyed materials showed improved wear characteristics as compared to as-mixed counterpart alloys. Delamination of 6061Al-Pb alloys decreases up to an optimum lead composition in both as-mixed and ball-milled 6061Al-Pb alloys. The results indicated minimum wear rate for as-mixed and ball-milled 6061Al alloy at 5 and 10 vol. % Pb, respectively.

  11. 2D and 3D milled surface roughness of high volume fraction SiCp/Al composites

    Directory of Open Access Journals (Sweden)

    Tao Wang

    2015-06-01

    Full Text Available This paper presents a study on surface roughness generated by high speed milling of high volume fraction (65% silicon carbide particle-reinforced aluminum matrix (SiCp/Al composites. Typical 2D (Ra and Rz and 3D (Sa and Sq surface roughness parameters were selected to evaluate the influence of the milling parameters on the surface quality in comparison with aluminum alloy. The 3D topography of the milled surface was studied as well. The results indicate that 3D parameters (Sa and Sq are more capable to describe the influence of the milling parameters on the surface quality, and among them Sq is preferable due to its good sensitivity. Sq decreases with milling speed and increases with feed rate. The influence of axial depth of cut (ADOC is negligible.

  12. Structure and magnetic properties of nanocrystalline Fe75Si25 powders prepared by mechanical alloying

    International Nuclear Information System (INIS)

    Kalita, M.P.C.; Perumal, A.; Srinivasan, A.

    2008-01-01

    Nanocrystalline Fe 75 Si 25 powders were prepared by mechanical alloying in a planetary ball mill. The evolution of the microstructure and magnetic properties during the milling process were studied by X-ray diffraction, scanning electron microscope and vibrating sample magnetometer measurements. The evolution of non-equilibrium solid solution Fe (Si) during milling was accompanied by refinement of crystallite size down to 10 nm and the introduction of high density of dislocations of the order of 10 17 m -2 . During the milling process, Fe sites get substituted by Si. This structural change and the resulting disorder are reflected in the lattice parameters and average magnetic moment of the powders milled for various time periods. A progressive increase of coercivity was also observed with increasing milling time. The increase of coercivity could be attributed to the introduction of dislocations and reduction of powder particle size as a function of milling time

  13. The microstructure of mechanically alloyed nanocrystalline aluminium-magnesium

    Energy Technology Data Exchange (ETDEWEB)

    Gubicza, J. [Dept. of General Physics, Eoetvoes Univ., Budapest (Hungary); Dept. of Solid State Physics, Eoetvoes Univ., Budapest (Hungary); Kassem, M. [Dept. of Materials Science and Engineering, Faculty of Petroleum and Mining, Suez Canal Univ., Suez (Egypt); Ungar, T. [Dept. of General Physics, Eoetvoes Univ., Budapest (Hungary)

    2004-07-01

    The effect of the nominal Mg content and the milling time on the microstructure of mechanically alloyed Al(Mg) solid solutions is studied. The crystallite size distribution and the dislocation structure are determined by X-ray diffraction peak profile analysis. Magnesium gradually goes into solid solution during ball milling and after 3 h almost all of the Mg atoms are soluted into the Al matrix. With increasing milling time the Mg content in solid solution, the dislocation density as well as the hardness are increasing, whereas the crystallite size is decreasing. A similar tendency of these parameters is observed at a particular duration of ball milling with increasing of the nominal Mg content. At the same time for a long milling period the dislocation density slightly decreases together with a slight reduction of the hardness. (orig.)

  14. Fabrication of nanocrystalline alloys Cu–Cr–Mo super satured solid solution by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Aguilar, C., E-mail: claudio.aguilar@usm.cl [Departamento de Ingeniería Metalúrgica y Materiales, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile); Guzmán, D. [Departamento de Ingeniería en Metalurgia, Facultad de Ingeniería, Universidad de Atacama y Centro Regional de Investigación y Desarrollo Sustentable de Atacama (CRIDESAT), Av. Copayapu 485, Copiapó (Chile); Castro, F.; Martínez, V.; Cuevas, F. de las [Centro de Estudios e Investigaciones Técnicas de Gipuzkoa, Paseo de Manuel Lardizábal, N° 15, 20018 San Sebastián (Spain); Lascano, S. [Departamento de Ingeniería Mecánica, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile); Muthiah, T. [Departamento de Ingeniería Metalúrgica y Materiales, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso (Chile)

    2014-08-01

    This work discusses the extension of solid solubility of Cr and Mo in Cu processed by mechanical alloying. Three alloys processed, Cu–5Cr–5Mo, Cu–10Cr–10Mo and Cu–15Cr–15Mo (weight%) using a SPEX mill. Gibbs free energy of mixing values 10, 15 and 20 kJ mol{sup −1} were calculated for these three alloys respectively by using the Miedema's model. The crystallite size decreases and dislocation density increases when the milling time increases, so Gibbs free energy storage in powders increases by the presence of crystalline defects. The energy produced by crystallite boundaries and strain dislocations were estimated and compared with Gibbs free energy of mixing values. The energy storage values by the presence of crystalline defects were higher than Gibbs free energy of mixing at 120 h for Cu–5Cr–5Mo, 130 h for Cu–10Cr–10Mo and 150 h for Cu–15Cr–15Mo. During milling, crystalline defects are produced that increases the Gibbs free energy storage and thus the Gibbs free energy curves are moved upwards and hence the solubility limit changes. Therefore, the three alloys form solid solutions after these milling time, which are supported with the XRD results. - Highlights: • Extension of solid solution Cr and Mo in Cu achieved by mechanical alloying. • X-ray characterization of Cu–Cr–Mo system processed by mechanical alloying. • Thermodynamics analysis of formation of solid solution of the Cu–Cr–Mo system.

  15. Uranium mill tailings stabilization

    International Nuclear Information System (INIS)

    Hartley, J.N.; Koehmstedt, P.L.; Esterl, D.J.; Freeman, H.D.

    1980-02-01

    Uranium mill tailings pose a potential radiation health hazard to the public. Therefore, stabilization or disposal of these tailings in a safe and environmentally sound way is needed to minimize radon exhalation and other environmental hazards. One of the most promising concepts for stabilizing U tailings is the use of asphalt emulsion to contain radon and other hazardous materials within uranium tailings. This approach is being investigated at the Pacific Northwest Laboratory. Results of these studies indicate that a radon flux reduction of greater than 99% can be obtained using either a poured-on/sprayed-on seal (3.0 to 7.0 mm thick) or an admixture seal (2.5 to 12.7 cm thick) containing about 18 wt % residual asphalt. A field test was carried out in June 1979 at the Grand Junction tailings pile in order to demonstrate the sealing process. A reduction in radon flux ranging from 4.5 to greater than 99% (76% average) was achieved using a 15.2-cm (6-in.) admix seal with a sprayed-on top coat. A hydrostatic stabilizer was used to apply the admix. Following compaction, a spray coat seal was applied over the admix as the final step in construction of a radon seal. Overburden was applied to provide a protective soil layer over the seal. Included in part of the overburden was a herbicide to prevent root penetration

  16. Powder metallurgy preparation of Al-Cu-Fe quasicrystals using mechanical alloying and Spark Plasma Sintering

    Czech Academy of Sciences Publication Activity Database

    Novák, P.; Kubatík, Tomáš František; Vystrčil, J.; Hendrych, R.; Kříž, J.; Mlynár, J.; Vojtěch, D.

    2014-01-01

    Roč. 52, September (2014), s. 131-137 ISSN 0966-9795 Institutional support: RVO:61389021 Keywords : Nanostructure intermetallics * Ternary alloys systems * Mechanical alloying and milling * Sintering * Diffraction Subject RIV: JG - Metallurgy Impact factor: 2.131, year: 2014 http://www.sciencedirect.com/science/article/pii/S0966979514001198#

  17. Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

    International Nuclear Information System (INIS)

    Prosviryakov, A.S.; Shcherbachev, K.D.; Tabachkova, N.Yu.

    2017-01-01

    Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al 3 Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al 3 Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al 3 Zr crystals were completely dissolved in Al after 20 h. •Cubic Al 3 Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

  18. Optimisation of the mechanical alloying process for odsferritic steels for generation IV reactors application

    International Nuclear Information System (INIS)

    Stanciulescu, M.; Carlan, P.; Mihalache, M.; Abrudeanu, M.

    2016-01-01

    ODS ferritic steels appear as promising materials for fusion and Gen IV fission reactors, offering high temperature performance, corrosion and irradiation resistance and meeting low activation criteria. Mechanical alloying (MA) is a powder metallurgy technique efficient for fabricating advanced materials, and has been used for strengthening structural materials including Fe-Cr alloys. In this paper a high-energy ball mill is used to study the microstructural evolution of 14YW alloy during the mechanical alloying process. The elemental powders are milled at a rotation speed of 250rot/min in cycles of 10min milling and 5min pause, with a ball-to-powder ration of 10:1 and in argon protective atmosphere. After 72 hours milling, the morphology and element distribution of the MA powders is investigated by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis, respectively. It is observed that the particles size increases in the first milling stages and then decreases with the milling time. Changes in the material composition are analysed by X-ray diffraction (DRX). It seems that after milling part of the W remains non-dissolved in the Fe-Cr matrix retarding the solid solution formation. (authors)

  19. VANADIUM ALLOYS

    Science.gov (United States)

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  20. Magnetic behavior of the nanophase of YbNi2 alloys

    Science.gov (United States)

    Ivanshin, V. A.; Gataullin, E. M.; Sukhanov, A. A.; Ivanshin, N. A.; Rojas, D. P.; Fernández Barquín, L.

    2017-04-01

    Variations in magnetic properties of the heavy-fermion YbNi2 alloy when milled in a high energy ball milling system have been investigated. The ferromagnetic transition ( T C = 10.4 K) in the initial sample almost vanishes after milling, which leads to the appearance of a magnetic transition at T* = 3.2 K in nanocrystallites. Before milling, processes of spin-lattice relaxation of the Orbach-Aminov type with the participation of the first excited Stark sublevel of the Yb3+ ion located at 75 K are dominating in the electron spin dynamics in the paramagnetic phase of the alloy. A comparative study of the temperature dependence of the magnetic properties and spectra of electron paramagnetic resonance in poly- and nanocrystalline samples indicates the existence of a magnetic inhomogeneity of the compound arising upon milling.

  1. Kinetics and formation mechanism of amorphous Fe52Nb48 alloy powder fabricated by mechanical alloying

    International Nuclear Information System (INIS)

    El-Eskandarany, S.

    1999-01-01

    A single phase amorphous Fe 52 Nb 48 alloy has been synthesized through a solid state interdiffusion of pure polycrystalline Fe and Nb powders at room temperature, using a high-energy ball-milling technique. The mechanisms of metallic glass formation and competing crystallization processes in the mechanically deformed composite powders have been investigated by means of X-ray diffraction, Moessbauer spectroscopy, differential thermal analysis, scanning electron microscopy and transmission electron microscopy. The numerous intimate layered composite particles of the diffusion couples that formed during the first and intermediate stages of milling time (0-56 ks), are intermixed to form amorphous phase(s) upon heating to about 625 K by so-called thermally assisted solid state amorphization, TASSA. The amorphization heat of formation for binary system via the TASSA, ΔH a , was measured directly as a function of the milling time. Comparable with the TASSA, homogeneous amorphous alloys were fabricated directly without heating the composite multilayered particles upon milling these particles for longer milling time (86 ks-144 ks). The amorphization reaction here is attributed to the mechanical driven solid state amorphization. This single amorphous phase transforms into an order phase (μ phase) upon heating at 1088 K (crystallization temperature, T x ) with enthalpy change of crystallization, ΔH x , of -8.3 kJmol -1 . (orig.)

  2. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    Directory of Open Access Journals (Sweden)

    E.Makarov

    2016-07-01

    Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

  3. Einstein-Yang-Mills from pure Yang-Mills amplitudes

    Energy Technology Data Exchange (ETDEWEB)

    Nandan, Dhritiman; Plefka, Jan [Institut für Physik and IRIS Adlershof, Humboldt-Universität zu Berlin,Zum Großen Windkanal 6, D-12489 Berlin (Germany); Schlotterer, Oliver [Max-Planck-Institut für Gravitationsphysik, Albert-Einstein-Institut,Am Mühlenberg 1, D-14476 Potsdam (Germany); Wen, Congkao [I.N.F.N. Sezione di Roma Tor Vergata,Via della Ricerca Scientifica, 00133 Roma (Italy)

    2016-10-14

    We present new relations for scattering amplitudes of color ordered gluons and gravitons in Einstein-Yang-Mills theory. Tree-level amplitudes of arbitrary multiplicities and polarizations involving up to three gravitons and up to two color traces are reduced to partial amplitudes of pure Yang-Mills theory. In fact, the double-trace identities apply to Einstein-Yang-Mills extended by a dilaton and a B-field. Our results generalize recent work of Stieberger and Taylor for the single graviton case with a single color trace. As the derivation is made in the dimension-agnostic Cachazo-He-Yuan formalism, our results are valid for external bosons in any number of spacetime dimensions. Moreover, they generalize to the superamplitudes in theories with 16 supercharges.

  4. Fabrication and Magnetic Properties of Co₂MnAl Heusler Alloys by Mechanical Alloying.

    Science.gov (United States)

    Lee, Chung-Hyo

    2018-02-01

    We have applied mechanical alloying (MA) to produce nanocrystalline Co2MnAl Heusler alloys using a mixture of elemental Co50Mn25Al25 powders. An optimal milling and heat treatment conditions to obtain a Co2MnAl Heusler phase with fine microstructure were investigated by X-ray diffraction, differential scanning calorimeter and vibrating sample magnetometer measurements. α-(Co, Mn, Al) FCC phases coupled with amorphous phase are obtained after 3 hours of MA without any evidence for the formation of Co2MnAl alloys. On the other hand, a Co2MnAl Heusler alloys can be obtained by the heat treatment of all MA samples up to 650 °C. X-ray diffraction result shows that the average grain size of Co2MnAl Heusler alloys prepared by MA for 5 h and heat treatment is in the range of 95 nm. The saturation magnetization of MA powders decreases with MA time due to the magnetic dilution by alloying with nonmagnetic Mn and Al elements. The magnetic hardening due to the reduction of the grain size with ball milling is also observed. However, the saturation magnetization of MA powders after heat treatment increases with MA time and reaches to a maximum value of 105 emu/g after 5 h of MA. It can be also seen that the coercivity of 5 h MA sample annealed at 650 °C is fairly low value of 25 Oe.

  5. Surface topography and roughness of high-speed milled AlMn1Cu

    Science.gov (United States)

    Wang, Zhenhua; Yuan, Juntang; Yin, Zengbin; Hu, Xiaoqiu

    2016-10-01

    The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope(SEM). The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters (e.g. cutting speed, feed per tooth and depth of cut) influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.

  6. Current uranium mill licensing issues

    International Nuclear Information System (INIS)

    Scarano, R.A.

    1977-01-01

    The problems encountered to insure environmentally safe mining and milling of uranium ores are reviewed. Emphasis is placed on the management of tailings resulting from milling operations. It is pointed out that although the concentration of radioactivity in the tailings is relatively low, control measures are necessary because of the large quantities involved and because of the long half-life of the parent radionuclides present. The major concerns with mill tailings are radon release to the atmosphere and isolation of the tailings from the human environment. Since it is anticipated that the amount of tailings created by the year 2000 will be more than an order of magnitude greater than the quantities that have been generated during the past 30 years, it is recommended that all mill tailings storage areas be located remote from public contact and in areas such that disruption and dispersion by natural forces and seepage of toxic materials into ground water systems are reduced to the maximum extent achievable. Technical issues that receive attention during the NRC licensing process for uranium mills and the preparation of environmental impact statements are discussed briefly

  7. Colorado's prospectus on uranium milling

    International Nuclear Information System (INIS)

    Hazle, A.J.; Franz, G.A.; Gamewell, R.

    1982-01-01

    The first part of this paper will discuss Colorado's control of uranium mill tailings under Titles I and II of the Uranium Mill Tailings Radiation Control Act of 1978. Colorado has a legacy of nine inactive mill sites requiring reclamation under Title I, and two presently active plus a number of new mill proposals which must be regulated in accordance with Title II. Past failures in siting and control on the part of federal jurisdictions have left the state with a heavy legacy requiring extensive effort to address impacts to the state's environment and population. The second part of this paper will discuss the remedial action programme authorized under Public Law 92-314 for Mesa Country, where lack of federal control led to the dispersal of several hundred thousand tons of uranium mill tailings on thousands of properties, including hundreds of homes, schools and other structures. Successful completion of the State efforts under both programmes will depend on a high level of funding and on the maintenance of adequate regulatory standards. (author)

  8. The Effect of Toluene Solution on the Hydrogen Absorption of the Mg-Ti Alloy Prepared by Synthetic Alloying

    Directory of Open Access Journals (Sweden)

    H. Suwarno

    2009-07-01

    Full Text Available The synthesis and characterization of the Mg–Ti alloy have been carried out through a mechanical alloying technique under toluene solution. The Mg and Ti powders are milled for 10, 20, and 30 h in a high energy ball mill. The milled alloys are then hydrided at a temperature of 300 oC in order to investigate the possibility used for hydrogen storage materials. The refinement analyses of the x-ray diffraction patterns show that mechanical alloying of the Mg–Ti powders under toluene solution results in the formation of the TiH2 and Mg2Ti phases. Quantitative analyses indicate that the mass fractions of the TiH2 and Mg2Ti phases are 62.90 % and 30.60 %, while the value for Mg and Ti amount to 2.6 wt% and 1.25 wt%. On hydriding at a temperature of 300 oC, the milled powders are transformed into Mg2TiH4, TiH2 and γ-MgH2 phases with the mass fractions of 25.48 wt%, 64.0 wt%, and 10.52 wt%, respectively. Microstructure analyses show that before milling the shape of particle is mostly a ball shape, after 30 h of milling the shape of particles changes into polygonal shape, and upon hydriding the shape of particles changes from a polygonal shape into an irregular one. The final composition of the specimen after hydriding exhibits that Mg-Ti alloy can be promoted as a hydrogen storage material.

  9. Microstructure, mechanical and tribological behavior of hot-pressed mechanically alloyed Al–Zn–Mg–Cu powders

    International Nuclear Information System (INIS)

    Azimi, A.; Fallahdoost, H.; Nejadseyfi, O.

    2015-01-01

    Highlights: • Nanocrystalline Al7050 alloy was synthesized by mechanical alloying. • Longer milling time led to increasing porosity in hot-pressed samples. • Significant improvement in strength and wear resistance was obtained by increasing the milling time up to 40 h. - Abstract: This research focuses on the preparation of Al7050 alloy via mechanical alloying and hot pressing techniques. The effect of milling time on the microstructure and densification response was investigated by X-ray diffraction (XRD) and scanning electron microscope (SEM). Furthermore, the mechanical properties of the samples including microhardness, compression strength, and wear resistance were examined as a function of milling time. The results of the experiments proved that by increasing the milling time the crystallite size was reduced, which has a significant effect on improving the mechanical properties. In addition, porosity formation increased when the milling time was increased due to reduction of the compressibility of finer particles. By increasing the milling time to more than 40 h, a relatively invariable crystallite size was obtained and it was observed that the porosities expanded in the samples. Therefore, the compressive strength, hardness, and wear resistance were enhanced up to 40 h milling time and then the strengthening effect was relatively diminished. On observing surfaces with SEM, the dominant wear mechanism was recognized as abrasion, delamination and adhesion

  10. Fabrication and structure of bulk nanocrystalline Al-Si-Ni-mishmetal alloys

    International Nuclear Information System (INIS)

    Latuch, Jerzy; Cieslak, Grzegorz; Kulik, Tadeusz

    2007-01-01

    Al-based alloys of structure consisting of nanosized Al crystals, embedded in an amorphous matrix, are interesting for their excellent mechanical properties, exceeding those of the commercial crystalline Al-based alloys. Recently discovered nanocrystalline Al alloys containing silicon (Si), rare earth metal (RE) and late transition metal (Ni), combine high tensile strength and good wear resistance. The aim of this work was to manufacture bulk nanocrystalline alloys from Al-Si-Ni-mishmetal (Mm) system. Bulk nanostructured Al 91-x Si x Ni 7 Mm 2 (x = 10, 11.6, 13 at.%) alloys were produced by ball milling of nanocrystalline ribbons followed by high pressure hot isostating compaction

  11. Nonswelling alloy

    Science.gov (United States)

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  12. Nonswelling alloy

    International Nuclear Information System (INIS)

    Harkness, S.D.

    1975-01-01

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses

  13. Impact properties of zinc die cast alloys

    Energy Technology Data Exchange (ETDEWEB)

    Schrems, Karol K.; Dogan, Omer N.; Manahan, M.P. (MPM Technologies, Inc.); Goodwin, F.E. (ILZRO)

    2005-01-01

    Alloys 3, 5, AcuZinc 5, and ZA-8 were tested at five temperatures between -40 C and room temperature to determine impact properties. Izod impact energy data was obtained in accordance with ASTM D256. Unlike ASTM E23, these samples were tested with a milled notch in order to compare with plastic samples. In addition, flexural data was obtained for design use.

  14. The yang mills gravity dual

    International Nuclear Information System (INIS)

    Crooks, David E.; Evans, Nick

    2003-01-01

    We describe a ten dimensional supergravity geometry which is dual to a gauge theory that is non-supersymmetric Yang Mills in the infra-red but reverts to N=4 super Yang Mills in the ultra-violet. A brane probe of the geometry shows that the scalar potential of the gauge theory is stable. We discuss the infra-red behaviour of the solution. The geometry describes a Schroedinger equation potential that determines the glueball spectrum of the theory; there is a mass gap and a discrete spectrum. The glueball mass predictions match previous AdS/CFT Correspondence computations in the non-supersymmetric Yang Mills theory, and lattice data, at the 10% level. (author)

  15. Galilean Yang-Mills theory

    International Nuclear Information System (INIS)

    Bagchi, Arjun; Basu, Rudranil; Kakkar, Ashish; Mehra, Aditya

    2016-01-01

    We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU(N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D=4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D>2.

  16. Galilean Yang-Mills theory

    Energy Technology Data Exchange (ETDEWEB)

    Bagchi, Arjun [Center for Theoretical Physics, Massachusetts Institute of Technology,77 Massachusetts Avenue, Cambridge, MA 02139 (United States); Basu, Rudranil [Saha Institute of Nuclear Physics,Block AF, Sector 1, Bidhannagar, Kolkata 700068 (India); Kakkar, Ashish [Indian Institute of Science Education and Research,Dr Homi Bhabha Road, Pashan. Pune 411008 (India); Mehra, Aditya [Indian Institute of Science Education and Research,Dr Homi Bhabha Road, Pashan. Pune 411008 (India); Van Swinderen Institute for Particle Physics and Gravity, University of Groningen, Nijenborgh 4, 9747 AG Groningen (Netherlands)

    2016-04-11

    We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU(N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D=4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D>2.

  17. NdFeB nanoparticles prepared by wet-milling

    Energy Technology Data Exchange (ETDEWEB)

    Thielsch, Juliane; Lyubina, Julia; Woodcock, Thomas; Schultz, Ludwig; Gutfleisch, Oliver [IFW Dresden (Germany)

    2010-07-01

    Since the prediction of a giant energy product of textured nanocomposite magnets those materials where believed to be the next generation of permanent magnets. For effective exchange-coupling in such two-phase magnets grain sizes need to be in the range of the domain wall width of the hard magnetic phase. That makes a homogenous phase distribution and a microstructure with nanograins necessary. One option of preparing such materials is the synthesis of magnetic nanoparticles which further could be aligned and compacted to a bulk magnet. For this we performed wet-milling experiments of a NdFeGaNbB alloy. XRD studies revealed that by using a surfactant and a solvent during the high energy ball milling process amorphization sets in later than compared to dry milling experiments under the same conditions. Dynamic Light Scattering investigations showed a Gauss distribution of the particle size with a mean diameter of about 12nm which was also proven by TEM. Magnetic properties were measured with SQUID and showed so far rather poor coercivity values.

  18. Microstructure evaluation of Al-Al2O3 composite produced by mechanical alloying method

    International Nuclear Information System (INIS)

    Zebarjad, S.M.; Sajjadi, S.A.

    2006-01-01

    Mechanical alloying process using ball-milling techniques, has received much attention as a powerful tool for fabrication of several advanced materials, including amorphous, quasicrystals, nanocrystalline and composite materials, etc. This research is focused on production of Al-Al 2 O 3 composite materials by mechanical alloying method and on investigation of its microstructure. For this purpose a horizontal ball mill was designed and manufactured. Aluminum and alumina powders, with specified size and weight percent, were added to the mill. The mixed powders were milled at different times. The milled powders were pressed and sintered under argon gas control. Microstructure of produced composite was investigated by scanning electron microscope. The results show that increasing milling time causes to make fine alumina powders as well as uniform distribution within aluminum, also in steady-state stage increasing milling time has not significant effect on their size distribution within aluminum. The results of atomic analysis of initial and milled powders at different times show that at the beginning of milling, the powders will tend to absorb iron and gradually their susceptibility decrease until steady-state condition is prevailed. The result of infrared spectroscopy does not show any evidence of compounds except alumina

  19. Uranium mill tailings and radon

    International Nuclear Information System (INIS)

    Hanchey, L.A.

    1981-01-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the US may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action Program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100

  20. Soil Carbon 4 per mille

    Science.gov (United States)

    Minasny, Budiman; van Wesemael, Bas

    2017-04-01

    The '4 per mille Soils for Food Security and Climate' was launched at the COP21 aiming to increase global soil organic matter stocks by 4 per mille (or 0.4 %) per year as a compensation for the global emissions of greenhouse gases by anthropogenic sources. This paper surveyed the soil organic carbon (SOC) stock estimates and sequestration potentials from 20 regions in the world (New Zealand, Chile, South Africa, Australia, Tanzania, Indonesia, Kenya, Nigeria, India, China Taiwan, South Korea, China Mainland, United States of America, France, Canada, Belgium, England & Wales, Ireland, Scotland, and Russia) and asked whether the 4 per mille initiative is feasible. This study highlights region specific efforts and scopes for soil carbon sequestration. Reported soil C sequestration rates generally show that under best management practices, 4 per mille or even higher sequestration rates can be accomplished. High C sequestration rates (up to 10 per mille) can be achieved for soils with low initial SOC stock (topsoil less than 30 t C ha-1), and at the first twenty years after implementation of best management practices. In addition, areas that have reached equilibrium but not at their saturation level will not be able to further increase their sequestration. We found that most studies on SOC sequestration globally only consider topsoil (up to 0.3 m depth), as it is considered to be most affected by management techniques. The 4 per mille initiative was based on a blanket calculation of the whole global soil profile C stock, however the potential to increase SOC is mostly on managed agricultural lands. If we consider 4 per mille on global topsoil of agricultural land, SOC sequestration is about 3.6 Gt C per year, which effectively offset 40% of global anthropogenic greenhouse gas emissions. As a strategy for climate change mitigation, soil carbon sequestration buys time over the next ten to twenty years while other effective sequestration and low carbon technologies become

  1. Uranium mill tailings and radon

    Energy Technology Data Exchange (ETDEWEB)

    Hanchey, L A

    1981-04-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the United States may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  2. Uranium mill tailings and radon

    Energy Technology Data Exchange (ETDEWEB)

    Hanchey, L A

    1981-01-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the US may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action Program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  3. Effect of the milling energy on the production and thermal stability of amorphous Mg50Ni50

    International Nuclear Information System (INIS)

    Guzman, D.; Ordonez, S.; Serafini, D.; Rojas, P.; Bustos, O.

    2009-01-01

    The effect of milling energy on the amorphisation process and subsequent thermal crystallization of Mg 50 Ni 50 was investigated. The amorphous Mg 50 Ni 50 was produced using a planetary mill (medium energy) with a ball to material weight ratio of 13:1, and a SPEX mill (high energy) with a ball to material weight ratio of 20:1. The results obtained by means of X-ray diffraction showed that it is possible to obtain an amorphous Mg 50 Ni 50 alloy, through both milling processes, starting of Ni powders and Mg turnings. However, the amorphisation process requires more time in the planetary mill (80-90 h) than in the SPEX mill (15-20 h), due to the difference in energy level and milling mechanism between these mills. The phase evolution during the amorphisation process is practically independent of the mill energy. In this way, it was observed that the mill conditions promoted an extensive refinement of the microstructure during the first hours of milling. The defects produced during this time led to the amorphisation of part of the system. This amorphous precursor suffers a mechanically induced crystallization into Mg 2 Ni, which is subsequently destabilized into amorphous Mg 50 Ni 50 . Based on the results obtained, it is proposed that the formation of amorphous precursor during mechanical milling of Mg and Ni is a characteristic of the Mg-Ni system, over a wide composition range, rather than of a particular composition. In relation to the thermal crystallization of the amorphous produced, the results of the differential thermal analysis applied to the amorphous samples showed that the formation enthalpy for both amorphous is the same, however, the amorphous produced in a planetary mill presented higher crystallization temperatures and apparent activation energies than the amorphous produced in a SPEX mill. The last behavior would be related with iron contamination coming from the erosion of the milling media. Finally, it is possible to conclude, that under the

  4. Solid state amorphisation in binary systems prepared by mechanical alloying

    International Nuclear Information System (INIS)

    Gonzalez, G.; Sagarzazu, A.; Bonyuet, D.; D'Angelo, L.; Villalba, R.

    2009-01-01

    In the present work a detailed study of amorphisation in different systems prepared by mechanical alloying under the same experimental conditions was carried out, milling up to 50 and 100 h in some cases. The systems studied were: AlTi, AlNi, AlFe, FeNi, FeCo, NiMo, NiW, NiCo, MoW, CoMo. These systems were chosen to study the effect of Al-transition metal, transition metal-transition metal and also systems with large and small negative heat of mixing, different and similar crystal structures, atomic sizes and diffusion coefficients. Calculations based on the Miedema model for alloy formation and amorphisation on all the alloys studied were performed. The experimental results from X-ray diffraction and transmission electron microscopy showed that the systems based on Fe (FeNi, FeCo and FeAl) did not amorphised, even after milling for 100 h, and formed a stable solid solution with a nanometric grain size of 7 nm. The systems NiMo, NiW, MoW and CoMo (systems with small negative heat of mixing), showed amorphisation after 50 h of milling. NiAl and TiAl form an intermediate amorphous phase after around 20 h of milling and with further milling they recrystallize into a fcc solid solution. Agreement between the theoretical calculations based on the Miedema model and the experimental results was found in most of the systems.

  5. Mechanical alloying and sintering of nanostructured tungsten carbide-reinforced copper composite and its characterization

    International Nuclear Information System (INIS)

    Yusoff, Mahani; Othman, Radzali; Hussain, Zuhailawati

    2011-01-01

    Research highlights: → W 2 C phase was formed at short milling time while WC only appears after longer milling time. → Cu crystallite size decreased but internal strain increased with increasing milling time. → Increasing milling time induced more WC formation, thus improving the hardness of the composite. → Electrical conductivity is reduced due to powder refinement and the presence of carbide phases. -- Abstract: Elemental powders of copper (Cu), tungsten (W) and graphite (C) were mechanically alloyed in a planetary ball mill with different milling durations (0-60 h), compacted and sintered in order to precipitate hard tungsten carbide particles into a copper matrix. Both powder and sintered composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM) and assessed for hardness and electrical conductivity to investigate the effects of milling time on formation of nanostructured Cu-WC composite and its properties. No carbide peak was detected in the powder mixtures after milling. Carbide WC and W 2 C phases were precipitated only in the sintered composite. The formation of WC began with longer milling times, after W 2 C formation. Prolonged milling time decreased the crystallite size as well as the internal strain of Cu. Hardness of the composite was enhanced but electrical conductivity reduced with increasing milling time.

  6. EPA's role in uranium mining and milling

    International Nuclear Information System (INIS)

    Smith, P.B.

    1980-01-01

    EPA's role and actions in regulating uranium mining and milling are reviewed and updated. Special emphasis is given to EPA's current activities under the Uranium Mill Tailings Radiation Control Act of 1978

  7. Magnetic and mechanical properties of Cu (75 wt%) – 316L grade stainless steels synthesized by ball milling and annealing

    Energy Technology Data Exchange (ETDEWEB)

    Mondal, Bholanath, E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700032 (India); Chabri, Sumit [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sardar, Gargi [Department of Zoology, Baruipur College, South 24 Parganas, 743610 (India); Bhowmik, Nandagopal [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sinha, Arijit, E-mail: arijitsinha2@yahoo.co.in [School of Materials Science and Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Chattopadhyay, Partha Protim [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India)

    2015-05-01

    Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350–750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu. - Highlights: • Nanocrystalline phases with partial amorphorization obtained after 70 h of milling. • Precipitation and grain coarsening of Fe and Cu after annealing as observed by XRD. • Annealing of the ball milled sample upto 550 {sup o}C has evolved ferromagnetic behavior. • Nanoindentation predicts a hardening behavior of annealed ball milled samples.

  8. 75 FR 71463 - Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration

    Science.gov (United States)

    2010-11-23

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-73,695] Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration By application dated July 22... regarding the eligibility of workers and former workers of Woodland Mills Corporation, Mill Spring, North...

  9. Would John Stuart Mill have regulated pornography?

    OpenAIRE

    McGlynn, C.; Ward, I.

    2014-01-01

    John Stuart Mill dominates contemporary pornography debates where he is routinely invoked as an authoritative defence against regulation. This article, by contrast, argues that a broader understanding of Mill's ethical liberalism, his utilitarianism, and his feminism casts doubt over such an assumption. New insights into Mill's approach to sex, sexual activity, and the regulation of prostitution reveal an altogether more nuanced and activist approach. We conclude that John Stuart Mill would a...

  10. 77 FR 14837 - Bioassay at Uranium Mills

    Science.gov (United States)

    2012-03-13

    ... NUCLEAR REGULATORY COMMISSION [NRC-2012-0057] Bioassay at Uranium Mills AGENCY: Nuclear Regulatory..., ``Bioassay at Uranium Mills.'' This guide describes a bioassay program acceptable to the NRC staff for uranium mills and applicable portions of uranium conversion facilities where the possibility of exposure...

  11. Chevron's Panna Maria mill process description

    International Nuclear Information System (INIS)

    Anon.

    1979-01-01

    Key features of Chevron's Uranium Mill located near Panna Maria, Texas, are described. The mill is designed to process a nominal 2500 dry tons/day of uranium bearing ore containing 15% uncombined moisture. The following operations at the mill are highlighted: ore receiving, grinding, leaching, countercurrent decantation and tailings disposal, filtering, solvent extraction, solvent stripping, precipitation, drying, and packaging

  12. Ground beetle populations near a kraft mill

    Energy Technology Data Exchange (ETDEWEB)

    Freitag, R.; Hastings, L.; Mercer, W.R.; Smith, A.

    1973-02-01

    Twenty species of ground beetles (Family Carabidae) and one species of carrion beetle (Family Silphidae) were collected in six stations east of a kraft paper mill in Thunder Bay, Ontario, from May to August, 1971. The beetle population decreased markedly towards the mill. There was no apparent statistical difference in size variation of specimens near the mill and those further away.

  13. The crystallization of amorphous Fe2MnGe powder prepared by ball milling

    International Nuclear Information System (INIS)

    Zhang, L.; Brueck, E.; Tegus, O.; Buschow, K.H.J.; Boer, F.R. de

    2003-01-01

    We synthesized for the first time the intermetallic compound Fe 2 MnGe. To avoid preferential evaporation of volatile components we exploited mechanical alloying. Amorphous Fe 2 MnGe alloy powder was prepared by planetary ball milling elemental starting materials. The amorphous-to-crystalline transition was studied by means of differential scanning calorimetry (DSC) and X-ray diffraction (XRD). A cubic D0 3 phase is formed at low temperature and transforms to a high-temperature hexagonal D0 19 phase. The apparent activation energy was determined by means of the Kissinger method

  14. The automatic lumber planing mill

    Science.gov (United States)

    Peter Koch

    1957-01-01

    It is probable that a truly automatic planning operation could be devised if some of the variables commonly present in the mill-run lumber were eliminated and the remaining variables kept under close control. This paper will deal with the more general situation faced by mostl umber manufacturing plants. In other words, it will be assumed that the incoming lumber has...

  15. Soil carbon 4 per mille

    NARCIS (Netherlands)

    Mulder, V.L.

    2017-01-01

    The ‘4 per mille Soils for Food Security and Climate’ was launched at the COP21 with an aspiration to increase global soil organic matter stocks by 4 per 1000 (or 0.4 %) per year as a compensation for the global emissions of greenhouse gases by anthropogenic sources. This paper surveyed the soil

  16. Massive Yang-Mills fields

    NARCIS (Netherlands)

    Veltman, M.J.G.; Reiff, J.

    1969-01-01

    Two problems are studied in the paper: (i) the relation between Lagrangian and Feynman rules if the Lagrangian contains derivative couplings and/or vector meson fields and (ii) the behaviour of certain two closed loop diagrams in the perturbation theory of Yang-Mills fields. With respect to ( i ) .

  17. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...... thermoelastic coefficients and age hardenable low expansion alloys....

  18. Integration of micro milling highspeed spindle on a microEDM-milling machine set-up

    DEFF Research Database (Denmark)

    De Grave, Arnaud; Hansen, Hans Nørgaard; Andolfatto, Loic

    2009-01-01

    In order to cope with repositioning errors and to combine the fast removal rate of micro milling with the precision and small feature size achievable with micro EDM milling, a hybrid micro-milling and micro-EDM milling centre was built and tested. The aim was to build an affordable set-up, easy...... by micro milling. Examples of test parts are shown and used as an experimental validation....

  19. Study on the bonding state for carbon-boron nitrogen with different ball milling time

    International Nuclear Information System (INIS)

    Xiong, Y.H.; Xiong, C.S.; Wei, S.Q.; Yang, H.W.; Mai, Y.T.; Xu, W.; Yang, S.; Dai, G.H.; Song, S.J.; Xiong, J.; Ren, Z.M.; Zhang, J.; Pi, H.L.; Xia, Z.C.; Yuan, S.L.

    2006-01-01

    The varied bonding state and microstructure characterization were discussed for carbon-boron nitrogen (CBN) with abundant phase structure and nanostructure, which were synthesized directly by mechanical alloying technique at room temperature. According to the results of SEM and X-ray photoelectron spectroscopy (XPS) of CBN with different ball milling time, it is substantiated that the bonding state and microstructure for CBN were closely related to the ball milling time. With the increase of the ball milling time, some new chemical bonding states of CBN were observed, which implies that some new bonding state and microstructures have been formed. The results of XPS are accordance with that of X-ray diffraction of CBN

  20. Influencing Factors and Workpiece's Microstructure in Laser-Assisted Milling of Titanium

    Science.gov (United States)

    Wiedenmann, R.; Liebl, S.; Zaeh, M. F.

    Today's lightweight components have to withstand increasing mechanical and thermal loads. Therefore, advanced materials substitute conventional materials like steel or aluminum alloys. Using these high-performance materials the associated costs become prohibitively high. This paper presents the newest fundamental investigations on the hybrid process 'laser-assisted milling' which is an innovative technique to process such materials. The focus is on the validation of a numerical database for a CAD/CAM process control unit which is calculated by using simulation. Prior to that, the influencing factors on a laser-assisted milling process are systematically investigated using Design of Experiments (DoE) to identify the main influencing parameters coming from the laser and the milling operation.

  1. Mechanochemical synthesis of nanocrystalline Fe and Fe–B magnetic alloys

    International Nuclear Information System (INIS)

    Mohammadi, Majid; Ghasemi, Ali; Tavoosi, Majid

    2016-01-01

    Mechanochemical synthesis and magnetic characterization of nanocrystalline Fe and Fe–B magnetic alloys was the goal of this study. In this regard, different Fe_2O_3–B_2O_3 powder mixtures with sufficient amount of CaH_2 were milled in a planetary ball mill in order to produce nanocrystalline Fe, Fe_9_5B_5 and Fe_8_5B_1_5 alloys. The produced samples were characterized using X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The results showed that, nanocrystalline Fe, Fe_9_5B_5 and Fe_8_5B_1_5 alloys can be successfully synthesized by the reduction reaction of Fe_2O_3 and B_2O_3 with CaH_2 during mechanical alloying. The structure of produced Fe_9_5B_5 and Fe_8_5B_1_5 alloys was a combination of Fe and Fe_2B phases with average crystallite sizes of about 15 and 10 nm, respectively. The produced nanocrystalline alloys exhibited soft magnetic properties with the coercivity and saturation of magnetization in the range of 170–240 Oe and 9–28 emu/g, respectively. Increasing the boron content has a destructive effect on soft magnetic properties of Fe–B alloys. - Highlights: • We study the mechanochemical synthesis of nanocrystalline boron, Fe and Fe–B alloys. • We study the reduction reaction of B_2O_3–CaH_2 during milling. • We study the reduction reaction of Fe_2O_3–CaH_2 during milling. • We study the reduction reaction of Fe_2O_3–B_2O_3–CaH_2 during milling. • We study the effect of B on magnetic properties of nanocrystalline Fe–B alloys.

  2. The quasicrystalline phase formation in Al-Cu-Cr alloys produced by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Sviridova, T.A.; Shevchukov, A.P.; Shelekhov, E.V. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation); Diakonov, D.L. [Bardin Central Research Institute for the Iron and Steel Industry, Moscow 105005 (Russian Federation); Tcherdyntsev, V.V.; Kaloshkin, S.D. [National University of Science and Technology ' MISIS' , Moscow 119049 (Russian Federation)

    2011-06-15

    Research highlights: > Formation of decagonal quasicrystalline phase in Al-Cu-Cr alloys. > Obtained decagonal phase belongs to D{sub 3} family of decagonal quasicrystals. > Decagonal phase has 1.26 nm periodicity along 10-fold axis. > Alloys were produced by combination of mechanical alloying and subsequent annealing. > Phase composition of as-milled powders depending on annealing temperature. - Abstract: Almost single-phase decagonal quasicrystal with periodicity of 1.26 nm along 10-fold axis was produced in Al{sub 69}Cu{sub 21}Cr{sub 10} and Al{sub 72.5}Cu{sub 16.5}Cr{sub 11} alloys using combination of mechanical alloying (MA) and subsequent annealing. Phase transformations of as-milled powders depending on annealing temperature in the range of 200-800 deg. C are examined. Since the transformations can be explained based on kinetic and thermodynamic reasons it seems that applied technique (short preliminary MA followed by the annealing) permits to produce the equilibrium phases rather than metastable ones.

  3. Mechanical alloying of Cu-xCr (x = 3, 5 and 8 wt.%) alloys

    International Nuclear Information System (INIS)

    Aguilar, C.; Ordonez, S.; Guzman, D.; Rojas, P.A.

    2010-01-01

    This work studies the structural evolution of Cu-xCr (x = 3, 5 and 8 wt.%) alloys processed by mechanical alloying using X-ray diffraction profiles, scanning microscopy and microhardness analysis. X-ray diffraction analysis using the modified Williamson-Hall and Warren-Averbach methods were used to determine structural properties, such as crystallite size, stacking fault probability and energy, dislocation density, lattice parameters and crystallite size distribution of metallic powder as a function of Cr amount and milling time. Lattice defects increase the Gibbs free energy and the Gibbs free energy curves shift upward, therefore the solubility limit change.

  4. Yang-Mills gravity in biconformal space

    International Nuclear Information System (INIS)

    Anderson, Lara B; Wheeler, James T

    2007-01-01

    We write a gravity theory with Yang-Mills-type action using the biconformal gauging of the conformal group. We show that the resulting biconformal Yang-Mills gravity theories describe 4-dim, scale-invariant general relativity in the case of slowly changing fields. In addition, we systematically extend arbitrary 4-dim Yang-Mills theories to biconformal space, providing a new arena for studying flat-space Yang-Mills theories. By applying the biconformal extension to a 4-dim pure Yang-Mills theory with conformal symmetry, we establish a 1-1, onto mapping between a set of gravitational gauge theories and 4-dim, flat-space gauge theories

  5. Influence of milling process on efavirenz solubility

    Directory of Open Access Journals (Sweden)

    Erizal Zaini

    2017-01-01

    Full Text Available Introduction: The aim of this study was to investigate the influence of the milling process on the solubility of efavirenz. Materials and Methods: Milling process was done using Nanomilling for 30, 60, and 180 min. Intact and milled efavirenz were characterized by powder X-ray diffraction, scanning electron microscopy (SEM, spectroscopy infrared (IR, differential scanning calorimetry (DSC, and solubility test. Results: The X-ray diffractogram showed a decline on peak intensity of milled efavirenz compared to intact efavirenz. The SEM graph depicted the change from crystalline to amorphous habit after milling process. The IR spectrum showed there was no difference between intact and milled efavirenz. Thermal analysis which performed by DSC showed a reduction on endothermic peak after milling process which related to decreasing of crystallinity. Solubility test of intact and milled efavirenz was conducted in distilled water free CO2with 0.25% sodium lauryl sulfate media and measured using high-performance liquid chromatography method with acetonitrile: distilled water (80:20 as mobile phases. The solubility was significantly increased (P < 0.05 after milling processes, which the intact efavirenz was 27.12 ± 2.05, while the milled efavirenz for 30, 60, and 180 min were 75.53 ± 1.59, 82.34 ± 1.23, and 104.75 ± 0.96 μg/mL, respectively. Conclusions: Based on the results, the solubility of efavirenz improved after milling process.

  6. Characterization of phase changes during fabrication of copper alloys, crystalline and non-crystalline, prepared by mechanical alloying

    Directory of Open Access Journals (Sweden)

    Paula Rojas

    2016-09-01

    Full Text Available The manufacture of alloys in solid state has many differences with the conventional melting (casting process. In the case of high energy milling or mechanical alloying, phase transformations of the raw materials are promoted by a large amount of energy that is introduced by impact with the grinding medium; there is no melting, but the microstructural changes go from microstructural refinement to amorphization in solid state. This work studies the behavior of pure metals (Cu and Ni, and different binary alloys (Cu-Ni and Cu-Zr, under the same milling/mechanical alloying conditions. After high-energy milling, X ray diffraction (XRD patterns were analyzed to determine changes in the lattice parameter and find both microstrain and crystallite sizes, which were first calculated using the Williamson-Hall (W-H method and then compared with the transmission electron microscope (TEM images. Calculations showed a relatively appropriate approach to observations with TEM; however, in general, TEM observations detect heterogeneities, which are not considered for the W-H method. As for results, in the set of pure metals, we show that pure nickel undergoes more microstrain deformations, and is more abrasive than copper (and copper alloys. In binary systems, there was a complete solid solution in the Cu-Ni system and a glass-forming ability for the Cu-Zr, as a function of the Zr content. Mathematical methods cannot be applied when the systems have amorphization because there are no equations representing this process during milling. A general conclusion suggests that, under the same milling conditions, results are very different due to the significant impact of the composition: nickel easily forms a solid solution, while with a higher zirconium content there is a higher degree of glassforming ability.

  7. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Mazumder, B., E-mail: mazumderb@ornl.gov [Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Parish, C.M.; Bei, H. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Miller, M.K. [Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

    2015-10-15

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti–Y–O-vacancy-enriched nanoclusters, and coarse Y{sub 2}Ti{sub 2}O{sub 7} and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50–100 μm irregularly-shaped Y{sub 2}Ti{sub 2}O{sub 7} pyrochlore precipitates with smaller embedded precipitates with the Y{sub 3}Al{sub 5}O{sub 12} (yttrium–aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion. - Highlights: • Mechanical alloying produces nanostructured ferritic alloy with excellent properties. • Short milling time wastes solutes in low number densities of coarse precipitates. • Milling for 40 h yields UFG alloy with optimum distribution of ultrafine precipitates. • Longer milling times increase cost and increases impurities from attritor mill. • Casting produces undesirable course grain microstructure of α-Fe, YAG and pyrochlore.

  8. Hydrolytic hydrogen generation using milled aluminum in water activated by Li, In, and Zn additives

    Energy Technology Data Exchange (ETDEWEB)

    Fan, M.Q.; Liu, S.; Wang, C.; Chen, D.; Shu, K.Y. [Department of Materials Science and Engineering, China Jiliang University, Hangzhou (China)

    2012-08-15

    A method for obtaining hydrogen through the hydrolytic reaction of highly activated aluminum (Al) alloy is investigated. The optimized Al-3 wt.% Li-4 wt.% In-7 wt.% Zn alloy significantly improves the maximum hydrogen generation rate and amount (137 mL g{sup -1} min{sup -1} and 1,243 mL g{sup -1}, respectively). An efficiency of 100% was reached within 1 h at 298 K. The synergistic catalytic effects of Li, In, and Zn, which stimulated Al hydrolysis through the formation of micro galvanic cells of In-Li and Al-In-Zn alloys in water, were observed. The reactions were analyzed using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and hydrolytic experiments. The In-Li alloy functions as an initial active center and produces LiOH in water, which further stimulates and changes the hydrolytic process of the Al-In-Zn alloy. The effects of alloy composition, milling time, and hydrolytic temperature were considered and discussed. The results indicate that the hydrolytic reaction of Al-Li-In-Zn alloy in water might be feasible for the production of inexpensive, pure, and safe hydrogen for micro fuel cells. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  9. Optimal control of conditions of deformation during rolling the bar alloy from alloy steel

    International Nuclear Information System (INIS)

    Inatovich, Yu.V.; Shilov, V.A.; Shvarts, D.L.; Kudelin, S.P.

    2001-01-01

    A complex of programs for determining the optimal gaps between rollers during rolling of simple merchant sections of alloy steels of a wide brand assortment (12KhN3A, Kh17N2, Kh18N10T) was elaborated. Experience in calculations made according to the programs suggests advisability of their use in the automated design systems for roller calibration and for adjustment of section mills [ru

  10. Microstructure and properties of copper composite containing in situ NbC reinforcement: Effects of milling speed

    International Nuclear Information System (INIS)

    Zuhailawati, Hussain; Salihin, Hassin Mohd; Mahani, Yusoff

    2010-01-01

    This paper presents a study on the effects of milling speed on the properties of in situ copper-based composite produced by mechanical alloying followed by cold pressing and sintering. A powdered mixture of copper, niobium and graphite with the composition of Cu-30%NbC was milled at various speeds (100, 200, 300 and 400 rpm). The NbC phase started to precipitate in the as-milled powder after 30 h milling at 400 rpm and the formation was completed after sintering at 950 o C. Enhancements of NbC phase formation with a reduction in Cu crystallite size were observed with the increase of milling speed. Density, hardness and electrical conductivity of the sintered composite were evaluated. An increase in milling speed resulted in an increase in sintered density and hardness but a reduction of electrical conductivity. The changes in the properties were correlated to the formation of NbC phase and refinement of copper and niobium carbide crystallite size since higher milling speed is associated with higher kinetic energy per hit.

  11. Fabrication of Al/A206–Al2O3 nano/micro composite by combining ball milling and stir casting technology

    International Nuclear Information System (INIS)

    Tahamtan, S.; Halvaee, A.; Emamy, M.; Zabihi, M.S.

    2013-01-01

    Highlights: ► Uniform distribution of alumina particles in molten Al alloy by using MMMC. ► Improvement in wettability of alumina particles with molten Al alloy by using MMMC. ► Porosity content in Al/A206-alumina composite decreased by using MMMC. ► Improvement in tensile strength of Al/A206-alumina composite by using MMMC. ► Decrease in interfacial reaction product by incorporating MMMC in semi-solid state. - Abstract: Al206/5vol.%Al 2 O 3p cast composites were fabricated by the injection of reinforcing particles into molten Al alloy in two different forms, i.e. as Al 2 O 3 particles and milled particulates of alumina with Al and Mg powders. The resultant milled powders (Master Metal Matrix Composite (MMMC)) were then added into the molten Al alloy both in semi-solid state and above liquidus temperature. Effects of powder addition technique, reinforcement particle size and casting temperature on distribution and incorporation of reinforcing particles into molten Al alloy were investigated. Morphology evolution of powders during milling, microscopic examinations of composite and matrix alloy were studied by scanning electron microscopy (SEM). X-ray diffraction (XRD) analysis was also used to determine the possible interaction between powders after ball milling process. Results showed that injection of powders in the form of MMMC leads to considerable improvement in incorporation and distribution of Al 2 O 3p in the Al206 matrix alloy leading to the improvement in tensile properties. Improvement in tensile properties is attributed to the better wetting of Al 2 O 3p by melt as well as removing microchannels and roughness on alumina particles as a consequence of ball milling process

  12. PULPA CUBA MILL ENERGY ASSESSMENT

    Directory of Open Access Journals (Sweden)

    Juan Pedro Hernández Touset

    2015-10-01

    Full Text Available An energy study was performed at Pulpa Cuba Paper Mill, located in Sancti Spiritus, where an energy management system was applied according to NC: ISO 50001, in order to assess the energy system by applying energy management systems for energy and water reduction in the paper mill, in which the current steam generation, distribution and consumption system is diagnosed. The proposal of a modified energy scheme with 1 MW Backpressure Steam Turbine Generator and rehabilitation of the original boiler or installing a lower capacity boiler contributes to save financial resources by the concept of water, fuel and electricity. The implementation of four projects will save 3,095,574 CUC / y and an average payback period of about 1 year is expected.

  13. New mechanical chemical equilibrium in the copper-zinc alloys obtained by mechanical alloying

    International Nuclear Information System (INIS)

    Dianez, M.J; Criado, J.M; Donoso, E; Diaz, G

    2006-01-01

    A series of copper zinc alloys have been synthesized in the entire composition range Cu10Zn to Cu70Zn respectively, by mechanical alloying at room temperature in a planetary high-energy mill. A mechanism is proposed for the mechanical alloying reaction of the copper and zinc. It is made clear that the mechanical treatment considerably extends the range of composition of the α phase up to a content of 41% zinc, instead of the 36% accepted by the conventional phase diagrams. Exact determinations of the phase α reticular parameter were carried out as a function of its composition which can be used to determine the zinc content of the brass α. The results show that a brass phase α may be obtained containing 49% zinc in samples that include a mixture of phases α and β' after reaching stationary state as a function of the milling time. The stability field of phases β' and γ also displace noticeably higher values than those expected from the conventional binary Cu-Zn diagram. This behavior has been explained as a function of the nanometric texture generated by the milling (CW)

  14. Phase evolution and thermal stability of 2 Mg–Cu alloys processed by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Martínez, C., E-mail: carola.martinezu@usach.cl [Departamento de Ingeniería Metalúrgica, Facultad de Ingeniería, Universidad de Santiago de Chile, Av. Lib. Bernardo O’Higgins 3363, Casilla de correo 10233, Santiago (Chile); Ordoñez, S., E-mail: stella.ordonez@usach.cl [Departamento de Ingeniería Metalúrgica, Facultad de Ingeniería, Universidad de Santiago de Chile, Av. Lib. Bernardo O’Higgins 3363, Casilla de correo 10233, Santiago (Chile); Guzmán, D. [Departamento de Ingeniería en Metalurgia, Facultad de Ingeniería, Universidad de Atacama y CRIDESAT, Av. Copayapu 485, Casilla de Correo 240, Copiapó (Chile); Serafini, D. [Departamento de Física, Facultad de Ciencia, Universidad de Santiago de Chile, Av. Lib. Bernardo O’Higgins 3363, Casilla de correo 307, Santiago (Chile); Iturriza, I. [CEIT, Manuel de Lardizábal 15, 20018 San Sebastián, España (Spain); Bustos, O. [Departamento de Ingeniería Metalúrgica, Facultad de Ingeniería, Universidad de Santiago de Chile, Av. Lib. Bernardo O’Higgins 3363, Casilla de correo 10233, Santiago (Chile)

    2013-12-25

    Highlights: •Study of phase evolution of elemental powders Mg and Cu by mechanical alloying. •The presence of an amorphous precursor which crystallizes to Mg{sub 2}Cu can be observed. •Establishing the sequence of phase transformations leading to the formation of Mg{sub 2}Cu. •The feasibility to obtain Mg{sub 2}Cu by means two possible routes has been established. -- Abstract: Phase evolution during mechanical alloying (MA) of elemental Mg and Cu powders and their subsequent heat treatment is studied. Elemental Mg and Cu powders in a 2:1 atomic ratio were mechanically alloyed in a SPEX 8000D mill using a 10:1 ball-to-powder ratio. X-ray diffraction (XRD) shows that the formation of the intermetallic Mg{sub 2}Cu takes place between 3 and 4 h of milling, although traces of elemental Cu are still present after 10 h of milling. The thermal behavior of different powder mixtures was evaluated by differential scanning calorimetry (DSC). The combination of DSC, heat treatment and XRD has shown a sequence of phase transformations that results in the intermetallic Mg{sub 2}Cu from an amorphous precursor. This amorphous phase is converted into Mg{sub 2}Cu by heating at low temperature (407 K). Short MA times and the formation of the amorphous precursor, together with its subsequent transformation into Mg{sub 2}Cu at low temperatures; represent an advantageous alternative route for its preparation.

  15. Effect of heat treatment on Fe-B-Si-Nb alloy powder prepared by mechanical alloying

    Directory of Open Access Journals (Sweden)

    Rodrigo Estevam Coelho

    2005-06-01

    Full Text Available The effect of heat treatment on crystallization behavior of Fe73.5B15Si10Nb1.5 alloy powder prepared by mechanical alloying was studied. The powder samples were prepared by mechanical alloying (MA and for different milling times (1, 5, 25, 70 and 100 hours. Crystalline powders of iron, boron, silicon and niobium were sealed with tungsten carbide balls in a cylindrical vial under nitrogen atmosphere. The ball-to-powder weight ratio was 20 to 1. A Fritsch Pulverizette 5 planetary ball mill was used for MA the powders at room temperature and at 250 rpm. To study the microstructural evolution, a small amount of powder was collected after different milling times and examined by X-ray diffraction, using CuKalpha radiation (lambda = 0.15418 nm. The crystallization behavior was studied by differential thermal analysis, from 25 up to 1000 °C at a heating rate of 25 °C min-1.

  16. Mill Glaze: Myth or Reality?

    Science.gov (United States)

    Mark Knaebe

    2013-01-01

    Since the mid-1980s, a condition called “mill glaze” (also called planer’s glaze) has sometimes been blamed for the failure of a coating on smooth flat-grained siding and some other wood products. The exact cause of this problem has been a subject of controversy. Many people believe that the coating fails as a result of the planing and/or drying processes. They...

  17. Analyzing the effect of tool edge radius on cutting temperature in micro-milling process

    Science.gov (United States)

    Liang, Y. C.; Yang, K.; Zheng, K. N.; Bai, Q. S.; Chen, W. Q.; Sun, G. Y.

    2010-10-01

    Cutting heat is one of the important physical subjects in the cutting process. Cutting heat together with cutting temperature produced by the cutting process will directly have effects on the tool wear and the life as well as on the workpiece processing precision and surface quality. The feature size of the workpiece is usually several microns. Thus, the tiny changes of cutting temperature will affect the workpiece on the surface quality and accuracy. Therefore, cutting heat and temperature generated in micro-milling will have significantly different effect than the one in the traditional tools cutting. In this paper, a two-dimensional coupled thermal-mechanical finite element model is adopted to determine thermal fields and cutting temperature during the Micro-milling process, by using software Deform-2D. The effect of tool edge radius on effective stress, effective strain, velocity field and cutting temperature distribution in micro-milling of aluminum alloy Al2024-T6 were investigated and analyzed. Also, the transient cutting temperature distribution was simulated dynamically. The simulation results show that the cutting temperature in Micro-milling is lower than those occurring in conventional milling processes due to the small loads and low cutting velocity. With increase of tool edge radius, the maximum temperature region gradually occurs on the contact region between finished surfaced and flank face of micro-cutter, instead of the rake face or the corner of micro-cutter. And this phenomenon shows an obvious size effect.

  18. Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Olvera, S. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Sánchez-Marcos, J. [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain); Palomares, F.J. [Instituto de Ciencia de Materiales de Madrid, ICMM-CSIC, Cantoblanco, 28049 Madrid (Spain); Salas, E. [Spline Spanish CRG Beamline at the European Synchrotron Radiation Facilities, ESRF, BP 220-38043, Grenoble Cedex (France); Arce, E.M. [Instituto Politécnico Nacional, ESIQIE, Departamento de Ingeniería en Metalurgia y Materiales, México, D. F. (Mexico); Herrasti, P., E-mail: pilar.herrasti@uam.es [Universidad Autónoma de Madrid, Facultad de Ciencias, Departamento de Química-Física Aplicada, 28049 Madrid (Spain)

    2014-07-01

    CoNi alloys including Co{sub 30}Ni{sub 70}, Co{sub 50}Ni{sub 50} and Co{sub 70}Ni{sub 30} were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ{sub B}/atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H{sub 2}SO{sub 4} and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H{sub 2}SO{sub 4} and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni{sub x}Co{sub 100-x} alloys were synthesized by mechanical alloyingMilling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions.

  19. Characterization and corrosion behaviour of CoNi alloys obtained by mechanical alloying

    International Nuclear Information System (INIS)

    Olvera, S.; Sánchez-Marcos, J.; Palomares, F.J.; Salas, E.; Arce, E.M.; Herrasti, P.

    2014-01-01

    CoNi alloys including Co 30 Ni 70 , Co 50 Ni 50 and Co 70 Ni 30 were prepared via mechanical alloying using Co and Ni powders. The crystallinity and short-range order were studied using X-ray diffraction and X-ray absorption spectroscopy. The results show that the milling process increases the number of vacancies, especially around the Co atoms, while the milling time decreases the crystalline size and enhances the crystallinity. X-ray photoelectron spectroscopy was used to characterise the chemical composition of the samples surface. The magnetic properties were analysed using zero-field cooling, field cooling and a magnetic hysteresis loops. The magnetic saturation moment is approximately 1.05 μ B /atom; this value decreases with the mechanical alloying time, and it is proportional to the cobalt concentration. The polarization and impedance curves in different media (NaCl, H 2 SO 4 and NaOH) showed similar corrosion resistance values. The corrosion resistance increased in the order NaCl, H 2 SO 4 and NaOH. A good passivation layer was formed in NaOH due to the cobalt and nickel oxides on the particle surfaces. - Highlights: • Ni x Co 100-x alloys were synthesized by mechanical alloyingMilling time decrease size and enhances crystallinity. • Oxygen is not present in a significant percentage in bulk but is detected on the surface. • Magnetic saturation moment is 1.05 mB/atom and decrease with mechanical allowing time • Corrosion resistance is higher in NaOH than in NaCl or HCl solutions

  20. High resolution Transmission Electron Microscopy characterization of a milled oxide dispersion strengthened steel powder

    Energy Technology Data Exchange (ETDEWEB)

    Loyer-Prost, M., E-mail: marie.loyer-prost@cea.fr [DEN-Service de Recherches de Métallurgie Physique, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Merot, J.-S. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Ribis, J. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Le Bouar, Y. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Chaffron, L. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Legendre, F. [DEN-Service de la Corrosion et du Comportement des Matériaux dans leur Environnement, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2016-10-15

    Oxide Dispersion Strengthened (ODS) steels are promising materials for generation IV fuel claddings as their dense nano-oxide dispersion provides good creep and irradiation resistance. Even if they have been studied for years, the formation mechanism of these nano-oxides is still unclear. Here we report for the first time a High Resolution Transmission Electron Microscopy and Energy Filtered Transmission Electron Microscopy characterization of an ODS milled powder. It provides clear evidence of the presence of small crystalline nanoclusters (NCs) enriched in titanium directly after milling. Small NCs (<5 nm) have a crystalline structure and seem partly coherent with the matrix. They have an interplanar spacing close to the (011) {sub bcc} iron structure. They coexist with larger crystalline spherical precipitates of 15–20 nm in size. Their crystalline structure may be metastable as they are not consistent with any Y-Ti-O or Ti-O structure. Such detailed observations in the as-milled grain powder confirm a mechanism of Y, Ti, O dissolution in the ferritic matrix followed by a NC precipitation during the mechanical alloying process of ODS materials. - Highlights: • We observed an ODS ball-milled powder by high resolution transmission microscopy. • The ODS ball-milled powder exhibits a lamellar microstructure. • Small crystalline nanoclusters were detected in the milled ODS powder. • The nanoclusters in the ODS milled powder are enriched in titanium. • Larger NCs of 15–20 nm in size are, at least, partly coherent with the matrix.

  1. Spray rolling aluminum alloy strip

    Energy Technology Data Exchange (ETDEWEB)

    McHugh, Kevin M.; Delplanque, J.-P.; Johnson, S.B.; Lavernia, E.J.; Zhou, Y.; Lin, Y

    2004-10-10

    Spray rolling combines spray forming with twin-roll casting to process metal flat products. It consists of atomizing molten metal with a high velocity inert gas, cooling the resultant droplets in flight and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets teams with conductive cooling at the rolls to rapidly remove the alloy's latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly solidified product. While similar in some ways to twin-roll casting, spray rolling has the advantage of being able to process alloys with broad freezing ranges at high production rates. This paper describes the process and summarizes microstructure and tensile properties of spray-rolled 2124 and 7050 aluminum alloy strips. A Lagrangian/Eulerian poly-dispersed spray flight and deposition model is described that provides some insight into the development of the spray rolling process. This spray model follows droplets during flight toward the rolls, through impact and spreading, and includes oxide film formation and breakup when relevant.

  2. Superconducting alloys

    International Nuclear Information System (INIS)

    Bowers, J.E.

    1976-01-01

    Reference is made to superconductors having high critical currents. The superconductor described comprises an alloy consisting of a matrix of a Type II superconductor which is a homogeneous mixture of 50 to 95 at.% Pb and 5 to 40 at.%Bi and/or 10 to 50 at.%In. Dispersed in the matrix is a material to provide pinning centres comprising from 0.01% to 20% by volume of the alloy; this material is a stable discontinuous phase of discrete crystalline particles of Cu, Mn, Te, Se, Ni, Ca, Cr, Ce, Ge or La, either in the form of the element or a compound with a component of the matrix. These particles should have an average diameter of not more than 2μ. A method for making this alloy is described. (U.K.)

  3. Microstructural and morphological evaluation of MCrAlY/YSZ composite produced by mechanical alloying method

    International Nuclear Information System (INIS)

    Tahari, M.; Shamanian, M.; Salehi, M.

    2012-01-01

    Highlights: ► The grain size of CoNiCrAlY decreased as milling time increased. Adding YSZ, delayed decrease of grain size of matrix alloy. ► Increase of milling time and YSZ percent resulted in spherical morphology and homogenous distribution of powders. Adding YSZ also delayed cold welding phenomenon. ► At initial stage of milling, CoNiCrAlY powder showed the greatest hardness but with increases milling time powders contained 15% YSZ showed the maximum hardness. - Abstract: This paper investigates CoNiCrAlY/YSZ composite materials produced by mechanical alloying process. Various amounts of YSZ particles (0%, 5%, 10% and 15 wt.%) were mixed with CoNiCrAlY powder and milled for 12, 24 and 36 h. The structural and mechanical evolutions of the mechanically milled powders were executed using X-ray diffractometry, scanning electron microscopy, optical microscopy and micro-hardness test. It was observed that by increasing milling time, the internal lattice strain of γ-phase matrix increased while grain size of this phase decreased. Also, addition of YSZ to CoNiCrAlY decreased the rate of grain size reduction. In comparison with milled CoNiCrAlY powders, CoNiCrAlY/YSZ milled powders exhibited more spherical morphology and narrower particle size range. Moreover, the increase in milling time caused the homogenous distribution of ceramic particles in CoNiCrAlY matrix, while the increase in YSZ percent decreased the homogenous distribution of ceramic particles in CoNiCrAlY matrix. Besides, micro-hardness tests illustrated that the effect of milling on hardness is more significant than that of ceramic particles addition.

  4. Hot mechanical behaviour of dispersion strengthened Cu alloys

    International Nuclear Information System (INIS)

    Garcia G, Jose; Espinoza G, Rodrigo; Palma H, Rodrigo; Sepulveda O, Aquiles

    2003-01-01

    This work is part of a research project which objective is the improvement of the high-temperature mechanical properties of copper, without an important decrease of the electrical or thermal conduction properties. The general hypothesis is that this will be done by the incorporation of nanometric ceramic dispersoids for hindering the dislocation and grain boundaries movement. In this context, the object of the present work is the study of the resistance to hot deformation of dispersion-strengthened copper alloys which have prepared by reactive milling. Two different alloys, Cu-2,39wt.%Ti-0.56wt.%C and Cu-1.18wt.%Al, were prepared so as obtain a copper matrix reinforced with nanometric TiC y Al 2 O 3 particles with a nominal total amount of 5 vol.%. The particles were developed by an in-situ formation process during milling. The materials were prepared in an attritor mill, and consolidated by extrusion at 750 o C, with an area reduction rate of 10:1. The resistance to hot deformation was evaluated by hot compression tests at 500 and 850 o C, at initial strain rates of 10 -3 and 10 -4 s-1. To evaluate the material softening due temperature, annealing at 400, 650 y 900 o C during 1h were applied; after that, hardness was measured at room temperature. Both studies alloys presented a higher resistance to hot deformation than pure copper, with or without milling. Moreover, the Cu-Ti-C alloy presented a mechanical resistance higher than that of the Cu-Al one. Both alloys presented strain-stress compression curves with a typical hot-work shape: an initial maximum followed by a stationary plateau. The Cu-Ti-C alloy had a higher hardness and did not present a hardness decay even after annealings at the higher temperature imposed (900 o C), while the Cu-Al alloy did exhibit a strong decay of hardness after the annealing at 900 o C. The best behaviour exhibited by the Cu-Ti C alloy, was attributed to the formation of a major quantity of dispersoids that in the Cu-Al alloy. In

  5. Formation of Al70Cu20Fe10 icosahedral quasicrystal by mechanically alloyed method

    International Nuclear Information System (INIS)

    Yin Shilong; Bian Qing; Qian Liying; Zhang Aimei

    2007-01-01

    The structural evolutions of the mechanically alloyed ternary Al 70 Cu 20 Fe 10 powders with the milling time and the annealing treatment have been studied by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and X-ray absorption fine-structure spectroscopy (XAFS) techniques. Results show that an Al 2 Cu compound forms with short-time milling, while a Cu 9 Al 4 compound forms with long-time milling. Fe can react with Al-Cu alloy by annealing treatment. Al 7 Cu 2 Fe compound with tetragonal structure or Al (Cu, Fe) solid solution with cubic structure may form at lower temperature, while a quasicrystal phase of Al 65 Cu 20 Fe 15 alloy may form at higher temperature

  6. Structural evolutions of the mechanically alloyed Al70Cu20Fe10 ...

    Indian Academy of Sciences (India)

    The i-phase was observed only for short-time milled powders after heat treatment above 600°C. The -phase was one of the major phases in the Al70Cu20Fe10 alloy. The w-Al7Cu2Fe1 phase (w-phase) was obtained only after heat treatment of the short-time milled and unmilled samples. The present investigation ...

  7. 75 FR 49524 - Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding...

    Science.gov (United States)

    2010-08-13

    ... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-73,695] Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding Application for Reconsideration By application dated July 22, 2010, petitioners requested administrative [[Page 49525

  8. Geometrical characterization of micro end milling tools

    DEFF Research Database (Denmark)

    Borsetto, Francesca; Bariani, Paolo; Bissacco, Giuliano

    2005-01-01

    Performance of the milling process is directly affected by the accuracy of tool geometry. Development of methods suitable for dimensional characterization of such tools, with low measurement uncertainties is therefore of relevance. The present article focuses on the geometrical characterization...... of a flat micro end milling tool with a nominal mill diameter of 200 microns. An experimental investigation was carried out involving two different non-contact systems...

  9. Response Ant Colony Optimization of End Milling Surface Roughness

    Directory of Open Access Journals (Sweden)

    Ahmed N. Abd Alla

    2010-03-01

    Full Text Available Metal cutting processes are important due to increased consumer demands for quality metal cutting related products (more precise tolerances and better product surface roughness that has driven the metal cutting industry to continuously improve quality control of metal cutting processes. This paper presents optimum surface roughness by using milling mould aluminium alloys (AA6061-T6 with Response Ant Colony Optimization (RACO. The approach is based on Response Surface Method (RSM and Ant Colony Optimization (ACO. The main objectives to find the optimized parameters and the most dominant variables (cutting speed, feedrate, axial depth and radial depth. The first order model indicates that the feedrate is the most significant factor affecting surface roughness.

  10. Silicon Alloying On Aluminium Based Alloy Surface

    International Nuclear Information System (INIS)

    Suryanto

    2002-01-01

    Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

  11. Sinter ageing of equiatomic Al20Co20Cu20Zn20Ni20 high entropy alloy via mechanical alloying

    International Nuclear Information System (INIS)

    Mohanty, Sutanuka; Gurao, N.P.; Biswas, Krishanu

    2014-01-01

    The present investigation reports for the first time, the sinter ageing of equiatomic Al 20 Co 20 Cu 20 Ni 20 Zn 20 high entropy alloy (HEA), being synthesized by high energy ball milling of elemental powder blend under protective argon atmosphere, followed by consolidation of the milled powder by spark plasma sintering at different temperatures and applied pressure of 50 MPa. The detailed X-ray diffraction and transmission electron microscopy (TEM) studies indicate the presence of single phase, FCC β supersaturated solid solution in the ball milled powder. However, the sintering of the as-milled powder reveals the formation of α with ordered FCC (L1 2 ) structure within the grains of FCC γ. The microstructural analysis using TEM shows the precipitation of near cuboidal shaped α phase within the grains of γ. The size and shape of the precipitates depend on the sintering temperature. Hardness measurement of the sintered alloys suggests age hardening of the as-milled powder during sintering. The sinter age hardening of HEA is attributed to the fine scale precipitation of α phase. Detailed variation of the hardness and microstructural evolution are reported here to elucidate this novel finding

  12. Black holes with Yang-Mills hair

    International Nuclear Information System (INIS)

    Kleihaus, B.; Kunz, J.; Sood, A.; Wirschins, M.

    1998-01-01

    In Einstein-Maxwell theory black holes are uniquely determined by their mass, their charge and their angular momentum. This is no longer true in Einstein-Yang-Mills theory. We discuss sequences of neutral and charged SU(N) Einstein-Yang-Mills black holes, which are static spherically symmetric and asymptotically flat, and which carry Yang-Mills hair. Furthermore, in Einstein-Maxwell theory static black holes are spherically symmetric. We demonstrate that, in contrast, SU(2) Einstein-Yang-Mills theory possesses a sequence of black holes, which are static and only axially symmetric

  13. Focused ion beam milling of carbon fibres

    International Nuclear Information System (INIS)

    Huson, Mickey G.; Church, Jeffrey S.; Hillbrick, Linda K.; Woodhead, Andrea L.; Sridhar, Manoj; Van De Meene, Allison M.L.

    2015-01-01

    A focused ion beam has been used to mill both individual carbon fibres as well as fibres in an epoxy composite, with a view to preparing flat surfaces for nano-indentation. The milled surfaces have been assessed for damage using scanning probe microscopy nano-indentation and Raman micro-probe analysis, revealing that FIB milling damages the carbon fibre surface and covers surrounding areas with debris of disordered carbon. The debris is detected as far as 100 μm from the milling site. The energy of milling as well as the orientation of the beam was varied and shown to have an effect when assessed by Raman spectroscopy. - Highlights: • Focused ion beam (FIB) milling was used to mill flat surfaces on carbon fibres. • Raman spectroscopy showed amorphous carbon was generated during FIB milling. • The amorphous debris is detected as far as 100 μm from the milling site. • This surface degradation was confirmed by nano-indentation experiments.

  14. Particle deformation during stirred media milling

    Science.gov (United States)

    Hamey, Rhye Garrett

    Production of high aspect ratio metal flakes is an important part of the paint and coating industry. The United States Army also uses high aspect ratio metal flakes of a specific dimension in obscurant clouds to attenuate infrared radiation. The most common method for their production is by milling a metal powder. Ductile metal particles are initially flattened in the process increasing the aspect ratio. As the process continues, coldwelding of metal flakes can take place increasing the particle size and decreasing the aspect ratio. Extended milling times may also result in fracture leading to a further decrease in the particle size and aspect ratio. Both the coldwelding of the particles and the breakage of the particles are ultimately detrimental to the materials performance. This study utilized characterization techniques, such as, light scattering and image analysis to determine the change in particle size as a function of milling time and parameters. This study proved that a fundamental relationship between the milling parameters and particle deformation could be established by using Hertz's theory to calculate the stress acting on the aluminum particles. The study also demonstrated a method by which milling efficiency could be calculated, based on the amount of energy required to cause particle deformation. The study found that the particle deformation process could be an energy efficient process at short milling times with milling efficiency as high as 80%. Finally, statistical design of experiment was used to obtain a model that related particle deformation to milling parameters, such as, rotation rate and milling media size.

  15. The Mechanical Properties and In Vitro Biocompatibility of PM-Fabricated Ti-28Nb-35.4Zr Alloy for Orthopedic Implant Applications

    Science.gov (United States)

    Xu, Wei; Li, Ming; Wen, Cuie; Lv, Shaomin; Liu, Chengcheng; Lu, Xin

    2018-01-01

    A biocompatible Ti-28Nb-35.4Zr alloy used as bone implant was fabricated through the powder metallurgy process. The effects of mechanical milling and sintering temperatures on the microstructure and mechanical properties were investigated systematically, before in vitro biocompatibility of full dense Ti-28Nb-35.4Zr alloy was evaluated by cytotoxicity tests. The results show that the mechanical milling and sintering temperatures have significantly effects on the density and mechanical properties of the alloys. The relative density of the alloy fabricated by the atomized powders at 1500 °C is only 83 ± 1.8%, while the relative density of the alloy fabricated by the ball-milled powders can rapidly reach at 96.4 ± 1.3% at 1500 °C. When the temperature was increased to 1550 °C, the alloy fabricated by ball-milled powders achieve full density (relative density is 98.1 ± 1.2%). The PM-fabricated Ti-28Nb-35.4Zr alloy by ball-milled powders at 1550 °C can achieve a wide range of mechanical properties, with a compressive yield strength of 1058 ± 35.1 MPa, elastic modulus of 50.8 ± 3.9 GPa, and hardness of 65.8 ± 1.5 HRA. The in vitro cytotoxicity test suggests that the PM-fabricated Ti-28Nb-35.4Zr alloy by ball-milled powders at 1550 °C has no adverse effects on MC3T3-E1 cells with cytotoxicity ranking of 0 grade, which is nearly close to ELI Ti-6Al-4V or CP Ti. These properties and the net-shape manufacturability makes PM-fabricated Ti-28Nb-35.4Zr alloy a low-cost, highly-biocompatible, Ti-based biomedical alloy. PMID:29601517

  16. The Mechanical Properties and In Vitro Biocompatibility of PM-Fabricated Ti-28Nb-35.4Zr Alloy for Orthopedic Implant Applications.

    Science.gov (United States)

    Xu, Wei; Li, Ming; Wen, Cuie; Lv, Shaomin; Liu, Chengcheng; Lu, Xin; Qu, Xuanhui

    2018-03-30

    A biocompatible Ti-28Nb-35.4Zr alloy used as bone implant was fabricated through the powder metallurgy process. The effects of mechanical milling and sintering temperatures on the microstructure and mechanical properties were investigated systematically, before in vitro biocompatibility of full dense Ti-28Nb-35.4Zr alloy was evaluated by cytotoxicity tests. The results show that the mechanical milling and sintering temperatures have significantly effects on the density and mechanical properties of the alloys. The relative density of the alloy fabricated by the atomized powders at 1500 °C is only 83 ± 1.8%, while the relative density of the alloy fabricated by the ball-milled powders can rapidly reach at 96.4 ± 1.3% at 1500 °C. When the temperature was increased to 1550 °C, the alloy fabricated by ball-milled powders achieve full density (relative density is 98.1 ± 1.2%). The PM-fabricated Ti-28Nb-35.4Zr alloy by ball-milled powders at 1550 °C can achieve a wide range of mechanical properties, with a compressive yield strength of 1058 ± 35.1 MPa, elastic modulus of 50.8 ± 3.9 GPa, and hardness of 65.8 ± 1.5 HRA. The in vitro cytotoxicity test suggests that the PM-fabricated Ti-28Nb-35.4Zr alloy by ball-milled powders at 1550 °C has no adverse effects on MC3T3-E1 cells with cytotoxicity ranking of 0 grade, which is nearly close to ELI Ti-6Al-4V or CP Ti. These properties and the net-shape manufacturability makes PM-fabricated Ti-28Nb-35.4Zr alloy a low-cost, highly-biocompatible, Ti-based biomedical alloy.

  17. Characterization of Al2O3NP–Al2024 and AgCNP–Al2024 composites prepared by mechanical processing in a high energy ball mill

    International Nuclear Information System (INIS)

    Carreño-Gallardo, C.; Estrada-Guel, I.; Romero-Romo, M.; Cruz-García, R.; López-Meléndez, C.; Martínez-Sánchez, R.

    2012-01-01

    Graphical abstract: Mechanical alloying was used to produce two kinds of metal matrix composites based on 2024 aluminum alloy, the nanocomposites were reinforced with different percentages of Al 2 O 3 and Ag C nanoparticles. The content of nanoparticles has a role important on the mechanical properties of the nanocomposite. 10 h of milling time are enough to former the Al 2024 nanocomposites. The results obtained by differential scanning calorimeter show the temperatures of intermetallic precipitation, which were identified by X-ray diffraction. The results revealed that mechanical alloying is an excellent route to incorporate and distribute NP into Al 2024 . Highlights: ► Aluminum-based nanocomposites were synthesized bay milling process. ► An homogeneous nanoparticles dispersion was reached and mechanical properties were enhanced. ► Phase transformation during heating was characterized by XRD. - Abstract: Mechanical alloying was used to produce two kinds of metal matrix composites based on 2024 aluminum alloy. The nanocomposites were reinforced with different percentages of Al 2 O 3 and Ag C nanoparticles. The content of nanoparticles has an important role on the mechanical properties of the nanocomposites. A milling time of 10 h is enough to form the Al 2024 nanocomposites. The thermograms obtained by differential scanning calorimeter show the temperatures of phase precipitation, which were identified by X-ray diffraction. The results revealed that mechanical alloying is an excellent route for the incorporation and distribution of nanoparticles into Al 2024 .

  18. Characterization of dispersion strengthened copper with 3wt%Al2O3 by mechanical alloying

    Directory of Open Access Journals (Sweden)

    Rajković Višeslava

    2004-01-01

    Full Text Available The copper matrix has been dispersion strengthened with 3wt.%Al2O3 by mechanical alloying. Commercial alumina powder with an average particle size of 0.75mm was used for alloying. The mechanical alloying process was performed in a planetary ball mill up to 20h in air. After milling all powders were treated in H2 at 4000C for 1h, and finally hot pressing was used for compaction (800oC, 3h, Ar. Structure observations revealed a lamellar structure (Al2O3 particles largely restricted to interlamellar planes between adjacent copper lamellae accompanied also by structure refinement. These structural changes were mostly completed in the early stage of milling, and retained after compaction. Micro hardness was found to progressively increase with milling time. So, after 5h of milling the micro hardness of the Cu+3twt%Al2O3 compact was 1540MPa, i.e. 2.5 times greater than for the as-received electrolytic copper powder (638MPa compacted under identical conditions, while after 20h of milling it was 2370 MPa. However after exposing the tested compact at 800oC up to 5h, the achieved hardening effect vanished.

  19. Microstructural evolution of ferritic steel powder during mechanical alloying with iron oxide

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Yuren; Liu, Yong; Liu, Donghua; Tang, Bei [Central South Univ., State Key Lab. of Powder Metallurgy, Changsha (China); Liu, C.T. [The Hong Kong Polytechnic Univ., Dept. of Mechanical Engineering, Hong Kong (China)

    2011-02-15

    Mechanical alloying of mixed powders is of great importance for preparing oxide dispersion strengthened ferritic steels. In this study, the microstructural evolution of ferritic steel powder mixed with TiH{sub x}, YH{sub 2} and Fe{sub 2}O{sub 3} in the process of mechanical alloying is systematically investigated by using X-ray diffraction analysis, scanning electron microscopy, transmission electron microscopy and microhardness tests. It is found that titanium, yttrium hydrides and iron oxide are completely dissolved during milling, and homogeneous element distribution can be achieved after milling for 12 h. The disintegration of the composite powder particles occurs at 24 h and reaches the balance of welding and fracturing after 36 h. The oxygen content increases sharply with the disintegration of powder particles due to the absorption of oxygen at the solid/gas interface from the milling atmosphere, which is the main source of extra oxygen in the milled powder. Grain refinement down to nanometer level occurs due to the severe plastic deformation of particles; however, the grain size does not change much with further disintegration of particles. The hardness increases with milling time and then becomes stable during further milling. The study indicates that the addition of iron oxide and hydrides may be more beneficial for the dispersion and homogenization of chemical compositions in the powder mixture, thus shortening the mechanical alloying process. (orig.)

  20. Crystalline-to-amorphous phase transformation in mechanically alloyed Fe50W50 powders

    International Nuclear Information System (INIS)

    Sherif El-Eskandarany, M.S.; Sumiyama, K.; Suzuki, K.

    1997-01-01

    A mechanical alloying process via a ball milling technique has been applied for preparing amorphous Fe 50 W 50 alloy powders. The results have shown that during the first and second stages of milling (0 to 360 ks) W atoms emigrate to Fe lattices to form nanocrystalline b.c.c. Fe-W solid solution, with a grain size of about 7 nm in diameter. After 720 ks of the milling time, this solid solution was transformed to an amorphous Fe-W alloy coexisting with the residual fraction of the unprocessed W powders. During the last stage of milling (720 to 1,440 ks) all of this residual W powder reacts with the amorphous phase to form a homogeneous Fe 50 W 50 amorphous alloy. The crystallization temperature and the enthalpy change of crystallization of amorphous Fe 50 W 50 powders milled for 1,440 ks were measured to be 860 K and -9kJ/mol, respectively. The amorphous Fe 50 W 50 powder produced is almost paramagnetic at room temperature. The powder comprises homogeneous and smooth spheres with an average size of about 0.5 microm in diameter

  1. Investigation of nanostructured Al-10 wt.% Zr material prepared by ball milling for high temperature applications

    Energy Technology Data Exchange (ETDEWEB)

    Prosviryakov, A.S., E-mail: pro.alex@mail.ru; Shcherbachev, K.D.; Tabachkova, N.Yu.

    2017-01-15

    Ground chips of as-cast Al-10 wt.% Zr alloy were subjected to mechanical alloying (MA) with 5 vol.% of nanodiamond addition in a high energy planetary ball-mill. The aim of this work was to investigate the microstructure, phase transformation and mechanical properties of the material both after MA and after subsequent annealing. Optical and transmission electron microscopes were used for morphological and microstructural analysis. The effect of milling time on powder microhardness, Al lattice parameter, lattice microstrain and crystallite size was determined. It was shown that mechanical alloying of as-cast Al-10wt.%Zr alloy during 20 h leads to a complete dissolution of the primary tetragonal Al{sub 3}Zr crystals in aluminum. At the same time, the powder microhardness increases to 370 HV. Metastable cubic Al{sub 3}Zr phase nanoparticles precipitate from the Al solution due to its decomposition after annealing, however, the Al solid solution remains supersaturated and nanocrystalline. Compression tests at room temperature and at 300 °C showed that the strength values of the hot-pressed samples reach 822 MPa and 344 MPa, respectively. - Highlights: •As-cast Al-10 wt.% Zr alloy was mechanically alloyed with 5 vol.% nanodiamond. •The primary tetragonal Al{sub 3}Zr crystals were completely dissolved in Al after 20 h. •Cubic Al{sub 3}Zr phase nanoparticles precipitated from Al solution after aging. •The aged bulk material showed a high strength at room and elevated temperatures.

  2. New results on long term aging tests for rad-waste container alloy selection

    International Nuclear Information System (INIS)

    Alves, H.; Wahl, V.; Ibas, O.; Stenner, F.

    2004-01-01

    The current design of containers for high level nuclear waste proceeds on using an outer barrier of corrosion resistant Ni-based super alloy. The current alloy of choice is alloy 22 (UNS N06022). It is a quaternary Ni-Cr- Mo-W alloy system. The new but well established alloy 59 (UNS N06059) is an excellent equal or even a superior alternative to alloy 22 for the 10,000 years reliability being sought. Alloy 59 is a pure ternary alloy in the Ni-Cr-Mo alloy system. Objective of this paper is to present data comparing these two alloys. Therefore the behaviour of alloy 59 and alloy 22 was characterised after aging in air for 10,000 h and 20,000 h at different temperatures (200, 300 and 427 deg. C). Since the performance of weldments is of great concern, both welded and unwelded specimens were studied. Mechanical properties of the air aged alloys were measured at room temperature by tensile and notch impact-bending test. Thermal stability and aqueous corrosion are considered to be the key issues in the long-term performance of container materials proposed for the geological disposal of high level nuclear waste. The long-term thermal stability and corrosion resistance of the alloy 59 compared to alloy 22 is discussed. Corrosion resistance was evaluated in ASTM G28 A and 'green death' solution laboratory tests; hereby corrosion rates and depth of attack were determined. Metallo-graphical studies were performed in mill annealed and air aged conditions. The results of the aging tests at 10,000 h and 20,000 h show that alloy 59 is an equal or better candidate material due to its superior localised corrosion resistance behaviour (pitting and crevice corrosion resistance) and better thermal stability needed especially in multi-pass welding of thick sections. Therefore alloy 59 seems to be the most promising alternative to alloy 22. (authors)

  3. New results on long term aging tests for rad-waste container alloy selection

    Energy Technology Data Exchange (ETDEWEB)

    Alves, H.; Wahl, V.; Ibas, O.; Stenner, F. [ThyssenKrupp VDM GmbH, Altena (Germany)

    2004-07-01

    The current design of containers for high level nuclear waste proceeds on using an outer barrier of corrosion resistant Ni-based super alloy. The current alloy of choice is alloy 22 (UNS N06022). It is a quaternary Ni-Cr- Mo-W alloy system. The new but well established alloy 59 (UNS N06059) is an excellent equal or even a superior alternative to alloy 22 for the 10,000 years reliability being sought. Alloy 59 is a pure ternary alloy in the Ni-Cr-Mo alloy system. Objective of this paper is to present data comparing these two alloys. Therefore the behaviour of alloy 59 and alloy 22 was characterised after aging in air for 10,000 h and 20,000 h at different temperatures (200, 300 and 427 deg. C). Since the performance of weldments is of great concern, both welded and unwelded specimens were studied. Mechanical properties of the air aged alloys were measured at room temperature by tensile and notch impact-bending test. Thermal stability and aqueous corrosion are considered to be the key issues in the long-term performance of container materials proposed for the geological disposal of high level nuclear waste. The long-term thermal stability and corrosion resistance of the alloy 59 compared to alloy 22 is discussed. Corrosion resistance was evaluated in ASTM G28 A and 'green death' solution laboratory tests; hereby corrosion rates and depth of attack were determined. Metallo-graphical studies were performed in mill annealed and air aged conditions. The results of the aging tests at 10,000 h and 20,000 h show that alloy 59 is an equal or better candidate material due to its superior localised corrosion resistance behaviour (pitting and crevice corrosion resistance) and better thermal stability needed especially in multi-pass welding of thick sections. Therefore alloy 59 seems to be the most promising alternative to alloy 22. (authors)

  4. Nanocrystalline Al-based alloys - lightweight materials with attractive mechanical properties

    International Nuclear Information System (INIS)

    Latuch, J; Cieslak, G; Dimitrov, H; Krasnowski, M; Kulik, T

    2009-01-01

    In this study, several ways of bulk nanocrystalline Al-based alloys' production by high-pressure compaction of powders were explored. The effect of chemical composition and compaction parameters on the structure, quality and mechanical properties of the bulk samples was studied. Bulk nanocrystalline Al-Mm-Ni-(Fe,Co) alloys were prepared by ball-milling of amorphous ribbons followed by consolidation. The maximum microhardness (540 HV0.1) was achieved for the samples compacted at 275 deg. C under 7.7 GPa (which resulted in an amorphous bulk) and nanocrystallised at 235 deg. C for 20 min. Another group of the produced materials were bulk nanocrystalline Al-Si-(Ni,Fe)-Mm alloys obtained by ball-milling of nanocrystalline ribbons and consolidation. The hardness of these samples achieved the value five times higher (350HV) than that of commercial 4xxx series Al alloys. Nanocrystalline Al-based alloys were also prepared by mechanical alloying followed by hot-pressing. In this group of materials, there were Al-Fe alloys containing 50-85 at.% of Al and ternary or quaternary Al-Fe-(Ti, Si, Ni, Mg, B) alloys. Microhardness of these alloys was in the range of 613 - 1235 HV0.2, depending on the composition.

  5. The formation of quasicrystal phase in Al-Cu-Fe system by mechanical alloying

    OpenAIRE

    Travessa, Dilermando Nagle; Cardoso, Kátia Regina; Wolf, Witor; Jorge Junior, Alberto Moreira; Botta, Walter José

    2012-01-01

    In order to obtain quasicrystalline (QC) phase by mechanical alloying (MA) in the Al-Cu-Fe system, mixtures of elementary Al, Cu and Fe in the proportion of 65-20-15 (at. %) were produced by high energy ball milling (HEBM). A very high energy type mill (spex) and short milling times (up to 5 hours) were employed. The resulting powders were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). QC phase was not directly formed ...

  6. Microstructural and magnetic behavior of nanostructured soft alloys prepared by mechanical grinding and gas atomization

    International Nuclear Information System (INIS)

    Marin, P.; Lopez, M.; Garcia-Escorial, A.; Lieblich, M.

    2007-01-01

    Nanocrystalline powder of Fe-Si-B-Cu-Nb has been obtained by means of mechanical milling of the corresponding nanocrystalline ribbons. Gas atomization technique has been used to minimize the magnetic hardening due to stress effects observed in ball-milled samples. Fe-Si-B-Cu-Nb and Fe-Si nanocrystalline samples have been prepared by gas atomization. The aim of our work is to analyse the particle size dependence of coercivity in this nanostructured alloys and to show the analogies and differences between ball-milled and gas atomized samples

  7. Structural instability and photoacoustic study of AlSb prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Triches, D.M.; Souza, S.M.; Poffo, C.M. [Departamento de Engenharia Mecanica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Lima, J.C. de, E-mail: fsc1jcd@fsc.ufsc.b [Departamento de Fisica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Grandi, T.A. [Departamento de Fisica, Universidade Federal de Santa Catarina, 88040-900 Florianopolis, SC (Brazil); Biasi, R.S. de [Secao de Engenharia Mecanica e de Materiais, Instituto Militar de Engenharia, 22290-270 Rio de Janeiro, RJ (Brazil)

    2010-09-03

    High-purity elemental Al and Sb powders were blended with equiatomic composition and submitted to mechanical alloying. For all milling times, the milled powders showed a mixture of AlSb and elemental Sb. The largest amount of AlSb was reached for milling times between 7 and 10 h. For milling times larger than 10 h, decomposition of AlSb was observed. The volume fractions of the crystalline and interfacial components were estimated using the X-ray diffraction pattern of a sample milled for 10 h. Photoacoustic absorption spectroscopy (PAS) was used to determine the thermal diffusivity and other heat transport parameters in the same sample. A combination of XRD and PAS data was used to estimate the thermal diffusivity of the interfacial component, which has a significant contribution to the thermal diffusivity of the sample.

  8. Structural instability and photoacoustic study of AlSb prepared by mechanical alloying

    International Nuclear Information System (INIS)

    Triches, D.M.; Souza, S.M.; Poffo, C.M.; Lima, J.C. de; Grandi, T.A.; Biasi, R.S. de

    2010-01-01

    High-purity elemental Al and Sb powders were blended with equiatomic composition and submitted to mechanical alloying. For all milling times, the milled powders showed a mixture of AlSb and elemental Sb. The largest amount of AlSb was reached for milling times between 7 and 10 h. For milling times larger than 10 h, decomposition of AlSb was observed. The volume fractions of the crystalline and interfacial components were estimated using the X-ray diffraction pattern of a sample milled for 10 h. Photoacoustic absorption spectroscopy (PAS) was used to determine the thermal diffusivity and other heat transport parameters in the same sample. A combination of XRD and PAS data was used to estimate the thermal diffusivity of the interfacial component, which has a significant contribution to the thermal diffusivity of the sample.

  9. Impact of high-pressure coolant supply on chip formation in milling

    Science.gov (United States)

    Klocke, F.; Döbbeler, B.; Lakner, T.

    2017-10-01

    Machining of titanium alloys is considered as difficult, because of their high temperature strength, low thermal conductivity and low E-modulus, which contributes to high mechanical loads and high temperatures in the contact zone between tool and workpiece. The generated heat in the cutting zone can be dissipated only in a low extent. When cutting steel materials, up to 75% of the process heat is transported away by the chips, contrary to only 25% when machining titanium alloys. As a result, the cutting tool heats up, which leads to high tool wear. Therefore, machining of titanium alloys is only possible with relatively low cutting speeds. This leads to low levels of productivity for milling processes with titanium alloys. One way to increase productivity is to use more cutting edges in tools with the same diameter. However, the limiting factor of adding more cutting edges to a milling tool is the minimum size of the chip spaces, which are sufficient for a stable chip evacuation. This paper presents experimental results on the chip formation and chip size influenced by high-pressure coolant supply, which can lead to smaller chips and to smaller sizes of the chip spaces, respectively. Both influences, the pressure of the supplied coolant and the volumetric flow rate were individually examined. Alpha-beta annealed titanium TiAl6V4 was examined in relation to the reference material quenched and tempered steel 42CrMo4+QT (AISI 4140+QT). The work shows that with proper chip control due to high-pressure coolant supply in milling, the number of cutting edges on the same diameter tool can be increased, which leads to improved productivity.

  10. Effect of mechanical alloying on FeCrC reinforced Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

    2016-05-01

    Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

  11. KSC ADVANCED GROUND BASED FIELD MILL V1

    Data.gov (United States)

    National Aeronautics and Space Administration — The Advanced Ground Based Field Mill (AGBFM) network consists of 34 (31 operational) field mills located at Kennedy Space Center (KSC), Florida. The field mills...

  12. Nanophase intermetallic FeAl obtained by sintering after mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    D' Angelo, L., E-mail: luisa.dangelo@gmail.co [Departamento de Mecanica, UNEXPO, Luis Caballero Mejias, Charallave (Venezuela, Bolivarian Republic of); D' Onofrio, L. [Facultad de Ciencias, Dpto. Fisica, Universidad Central de Venezuela, Caracas (Venezuela, Bolivarian Republic of); Gonzalez, G., E-mail: gemagonz@ivic.v [Laboratorio de Materiales, Centro Tecnologico, Instituto Venezolano de Investigaciones Cientificas, Apdo. 21827, Caracas 1020A (Venezuela, Bolivarian Republic of)

    2009-08-26

    The preparation of bulk nanophase materials from nanocrystalline powders has been carried out by the application of sintering at high pressure. Fe-50 at.%Al system has been prepared by mechanical alloying for different milling periods from 1 to 50 h, using vials and balls of stainless steel and a ball-to-powder weight ratio (BPR) of 8:1 in a SPEX 8000 mill. Sintering of the 5 and 50 h milled powders was performed under high uniaxial pressure at 700 deg. C. The characterization of powders from each interval of milling was performed by X-ray diffraction, Moessbauer spectroscopy, scanning and transmission electron microscopy. After 5 h of milling formation of a nanocrystalline alpha-Fe(Al) solid solution that remains stable up to 50 h occurs. The grain size decreases to 7 nm after 50 h of milling. The sintering of the milled powders resulted in a nanophase-ordered FeAl alloys with a grain size of 16 nm. Grain growth during sintering was very small due to the effect of the high pressure applied.

  13. Effect of milling parameters on sinterability, mechanical and electrical properties of Cu-4 wt.% ZrO{sub 2} nanocomposite

    Energy Technology Data Exchange (ETDEWEB)

    Taha, Mohammed A., E-mail: mtahanrc@gmail.com [Solid-State Physics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt); Nassar, Amira H. [Solid-State Physics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt); Zawrah, M.F. [Ceramics Department, National Research Centre, El-Buhooth St., 12622, Dokki, Cairo (Egypt)

    2016-09-15

    Mechanical alloying was used to produce Cu matrix nanocomposite reinforced by 4 wt.% ZrO{sub 2} nanoparticles with different milling time up to 16 h and ball-to-powder ratios (BPRs) up to 40:1. The milled nanocomposite powders were investigated by X-ray diffraction (XRD) technique and transmission electron microscopy (TEM). To study the sinterability, the milled powders were cold pressed and sintered at 800 °C for 1 h in argon atmosphere. In order to investigate the relative density and microstructures of the sintered nanocomposites, scanning electron microscopy (SEM) as well as energy dispersive spectrometer (EDS) were employed. The electrical and mechanical properties of the sintered nanocomposites were also examined. The results revealed that a uniform distribution of ZrO{sub 2} reinforcement in Cu matrix was successfully obtained and the agglomeration, crystal and particle sizes were decreased after either milling times and/or BPRs. The results also pointed out that the relative density, microhardness, compressive strength and electrical conductivity of the sintered nanocomposite samples were increased with the increasing of milling time and/or BPRs while apparent porosity was decreased. The maximum values of microhardness, compressive strength and electrical conductivity were 872 MPa, 304 MPa and 45.9% IACS, respectively for the milled sample for 16 h and BRP 40:1. - Highlights: • Cu-4 wt.% ZrO{sub 2} nanoparticles with different parameter by mechanical alloying. • The increased milling times and/or BPRs led to a decrease in the particle size. • Microhardness is increased with increasing ball-to-powder weight ratios. • Compressive strength is increased with increasing milling time. • Electrical conductivity of the samples was increasing with increase milling time.

  14. Enhancing Microstructure and Mechanical Properties of AZ31-MWCNT Nanocomposites through Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    J. Jayakumar

    2013-01-01

    Full Text Available Multiwall carbon nanotubes (MWCNTs reinforced Mg alloy AZ31 nanocomposites were fabricated by mechanical alloying and powder metallurgy technique. The reinforcement material MWCNTs were blended in three weight fractions (0.33%, 0.66%, and 1% with the matrix material AZ31 (Al-3%, zinc-1% rest Mg and blended through mechanical alloying using a high energy planetary ball mill. Specimens of monolithic AZ31 and AZ31-MWCNT composites were fabricated through powder metallurgy technique. The microstructure, density, hardness, porosity, ductility, and tensile properties of monolithic AZ31 and AZ31-MWCNT nano composites were characterized and compared. The characterization reveals significant reduction in CNT (carbon nanoTube agglomeration and enhancement in microstructure and mechanical properties due to mechanical alloying through ball milling.

  15. Development of an alternative route for recycling AA2050 aluminum alloy by powder metallurgy

    International Nuclear Information System (INIS)

    Guido, V.; Oliveira, A.C. de; Travessa, D.N.; Cardoso, K.R.

    2014-01-01

    This paper presents an alternative solid state route to recycling AA2050 aeronautical aluminium alloy chips. The first stage in the recycling process, reported in this work, is the obtainment of the alloy powder by high energy ball milling to subsequent cold pressing and hot extrusion. The process started with the cleaning of chips with the aim of contaminant removing from machining process and transport, followed by the high energy ball milling to result in the AA2050 alloy powder. The powder obtained was characterized by laser size particle analysis, scanning electron microscopy (SEM), X-Ray diffraction (DRX) and inductively coupled plasma atomic emission spectroscopy (ICP-AES). The results show the feasibility of obtaining a powder having appropriate particle size and chemical composition in accordance with the specification for alloy. (author)

  16. Radiological health aspects of uranium milling

    International Nuclear Information System (INIS)

    Fisher, D.R.; Stoetzel, G.A.

    1983-05-01

    This report describes the operation of conventional and unconventional uranium milling processes, the potential for occupational exposure to ionizing radiation at the mill, methods for radiological safety, methods of evaluating occupational radiation exposures, and current government regulations for protecting workers and ensuring that standards for radiation protection are adhered to. In addition, a survey of current radiological health practices is summarized

  17. Airborne effluent control at uranium mills

    International Nuclear Information System (INIS)

    Sears, M.B.

    1976-01-01

    The Oak Ridge National Laboratory has made an engineering cost--environmental benefit study of radioactive waste treatment systems for decreasing the amount of radioactive materials released from uranium ore processing mills. This paper summarizes the results of the study which pertain to the control and/or abatement of airborne radioactive materials from the mill processes. The tailings area is not included. Present practices in the uranium milling industry, with particular emphasis on effluent control and waste management, have been surveyed. A questionnaire was distributed to each active mill in the United States. Replies were received from about 75 percent of the mill operators. Visits were made to six operating uranium mills that were selected because they represented the different processes in use today and the newest, most modern in mill designs. Discussions were held with members of the Region IV Office of NRC and the Grand Junction Office of ERDA. Nuclear Science Abstracts, as well as other sources, were searched for literature pertinent to uranium mill processes, effluent control, and waste management

  18. ( Rosa damascena Mill.) by microbial inoculation

    African Journals Online (AJOL)

    This study was carried out to determine the effects of microbial inoculation in breaking seed dormancy and on the germination of Rosa damascena Mill. Seeds of R. damascena Mill. are the most used scented rose species in rose oil production. The most important production centers around the world are Turkey and ...

  19. Optimisation of milling parameters using neural network

    Directory of Open Access Journals (Sweden)

    Lipski Jerzy

    2017-01-01

    Full Text Available The purpose of this study was to design and test an intelligent computer software developed with the purpose of increasing average productivity of milling not compromising the design features of the final product. The developed system generates optimal milling parameters based on the extent of tool wear. The introduced optimisation algorithm employs a multilayer model of a milling process developed in the artificial neural network. The input parameters for model training are the following: cutting speed vc, feed per tooth fz and the degree of tool wear measured by means of localised flank wear (VB3. The output parameter is the surface roughness of a machined surface Ra. Since the model in the neural network exhibits good approximation of functional relationships, it was applied to determine optimal milling parameters in changeable tool wear conditions (VB3 and stabilisation of surface roughness parameter Ra. Our solution enables constant control over surface roughness parameters and productivity of milling process after each assessment of tool condition. The recommended parameters, i.e. those which applied in milling ensure desired surface roughness and maximal productivity, are selected from all the parameters generated by the model. The developed software may constitute an expert system supporting a milling machine operator. In addition, the application may be installed on a mobile device (smartphone, connected to a tool wear diagnostics instrument and the machine tool controller in order to supply updated optimal parameters of milling. The presented solution facilitates tool life optimisation and decreasing tool change costs, particularly during prolonged operation.

  20. Radiological health aspects of uranium milling

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, D.R.; Stoetzel, G.A.

    1983-05-01

    This report describes the operation of conventional and unconventional uranium milling processes, the potential for occupational exposure to ionizing radiation at the mill, methods for radiological safety, methods of evaluating occupational radiation exposures, and current government regulations for protecting workers and ensuring that standards for radiation protection are adhered to. In addition, a survey of current radiological health practices is summarized.

  1. Synthesis of Ni3Ta, Ni2Ta and NiTa by high-energy ball milling and subsequent heat treatment

    International Nuclear Information System (INIS)

    Benites, H.S.N.; Silva, B.P da; Ramos, A.S.; Silva, A.A.A.P.; Coelho, G.C.; Lima, B.B. de

    2014-01-01

    The tantalum has relevance for the development of multicomponent Ni-based superalloys which are hardened by solid solution and precipitation mechanisms. Master alloys are normally used in the production step in order to produce refractory metals and alloys. The present work reports on the synthesis of Ni_3Ta, Ni_2Ta and NiTa by high-energy ball milling and subsequent heat treatment. The elemental Ni-25Ta, Ni-33Ta and Ni-50Ta (at.-%) powder mixtures were ball milled under Ar atmosphere using stainless steel balls and vials, 300 rpm and a ball-to-powder weight ratio of 10:1. Following, the as-milled samples were uniaxially compacted and heat-treated at 1100 deg C for 4h under Ar atmosphere. The characterization of as-milled and heat-treated samples was conducted by means of X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. A large amount of Ni_3Ta, Ni_2Ta and NiTa was formed in the mechanically alloyed heat-treated Ni-25Ta, Ni-33Ta and Ni-50Ta alloys. (author)

  2. Experimental and theoretical study of phase transitions under ball milling; Etude experimentale et modelisation des changements de phases sous broyage a haute energie

    Energy Technology Data Exchange (ETDEWEB)

    Pochet, P

    1998-12-31

    The aim of this work was to determine how phase transition s under ball-milling depend on the milling conditions and to find out if one can rationalize such transitions with the theory of driven alloys. We have chosen two phase transitions: the order-disorder transition in Fe Al and the precipitation-dissolution NiGe. In the case of Fe Al we have found that the steady-state long range order parameter achieved under ball milling intensity; moreover the same degree of order is achieved starting from an ordered alloy or a disordered solid solution. On the way to fully disordered state the degree of order either decreases monotonically or goes through a short lived transient state. This behaviour is reminiscent of a first order transition while the equilibrium transition is second order. All the above features are well reproduced by a simple model of driven alloys, which was originally build for alloys under irradiation. The stationary degree of order results of two competitive atomic jump mechanisms: the forced displacements induced by the shearing of the grains, and the thermally activated jumps caused by vacancies migrations. Finally we have performed atomistic simulations with a Monte Carlo kinetic algorithm, which revealed the role of the fluctuations in the intensity of the forcing. Moreover we have shown that specific atomistic mechanisms are active in a dilute NiGe solid solution which might lead to ball milling induced precipitation in under-saturated solid solution. (author). 149 refs.

  3. Experimental and theoretical study of phase transitions under ball milling; Etude experimentale et modelisation des changements de phases sous broyage a haute energie

    Energy Technology Data Exchange (ETDEWEB)

    Pochet, P

    1997-12-31

    The aim of this work was to determine how phase transition s under ball-milling depend on the milling conditions and to find out if one can rationalize such transitions with the theory of driven alloys. We have chosen two phase transitions: the order-disorder transition in Fe Al and the precipitation-dissolution NiGe. In the case of Fe Al we have found that the steady-state long range order parameter achieved under ball milling intensity; moreover the same degree of order is achieved starting from an ordered alloy or a disordered solid solution. On the way to fully disordered state the degree of order either decreases monotonically or goes through a short lived transient state. This behaviour is reminiscent of a first order transition while the equilibrium transition is second order. All the above features are well reproduced by a simple model of driven alloys, which was originally build for alloys under irradiation. The stationary degree of order results of two competitive atomic jump mechanisms: the forced displacements induced by the shearing of the grains, and the thermally activated jumps caused by vacancies migrations. Finally we have performed atomistic simulations with a Monte Carlo kinetic algorithm, which revealed the role of the fluctuations in the intensity of the forcing. Moreover we have shown that specific atomistic mechanisms are active in a dilute NiGe solid solution which might lead to ball milling induced precipitation in under-saturated solid solution. (author). 149 refs.

  4. Preliminary Test of Upgraded Conventional Milling Machine into PC Based CNC Milling Machine

    International Nuclear Information System (INIS)

    Abdul Hafid

    2008-01-01

    CNC (Computerized Numerical Control) milling machine yields a challenge to make an innovation in the field of machining. With an action job is machining quality equivalent to CNC milling machine, the conventional milling machine ability was improved to be based on PC CNC milling machine. Mechanically and instrumentally change. As a control replacing was conducted by servo drive and proximity were used. Computer programme was constructed to give instruction into milling machine. The program structure of consists GUI model and ladder diagram. Program was put on programming systems called RTX software. The result of up-grade is computer programming and CNC instruction job. The result was beginning step and it will be continued in next time. With upgrading ability milling machine becomes user can be done safe and optimal from accident risk. By improving performance of milling machine, the user will be more working optimal and safely against accident risk. (author)

  5. Niobium Carbide-Reinforced Al Matrix Composites Produced by High-Energy Ball Milling

    Science.gov (United States)

    Travessa, Dilermando Nagle; Silva, Marina Judice; Cardoso, Kátia Regina

    2017-06-01

    Aluminum and its alloys are key materials for the transportation industry as they contribute to the development of lightweight structures. The dispersion of hard ceramic particles in the Al soft matrix can lead to a substantial strengthening effect, resulting in composite materials exhibiting interesting mechanical properties and inspiring their technological use in sectors like the automotive and aerospace industries. Powder metallurgy techniques are attractive to design metal matrix composites, achieving a homogeneous distribution of the reinforcement into the metal matrix. In this work, pure aluminum has been reinforced with particles of niobium carbide (NbC), an extremely hard and stable refractory ceramic. Its use as a reinforcing phase in metal matrix composites has not been deeply explored. Composite powders produced after different milling times, with 10 and 20 vol pct of NbC were produced by high-energy ball milling and characterized by scanning electron microscopy and by X-ray diffraction to establish a relationship between the milling time and size, morphology, and distribution of the particles in the composite powder. Subsequently, an Al/10 pct NbC composite powder was hot extruded into cylindrical bars. The strength of the obtained composite bars is comparable to the commercial high-strength, aeronautical-grade aluminum alloys.

  6. New Nomenclatures for Heat Treatments of Additively Manufactured Titanium Alloys

    Science.gov (United States)

    Baker, Andrew H.; Collins, Peter C.; Williams, James C.

    2017-07-01

    The heat-treatment designations and microstructure nomenclatures for many structural metallic alloys were established for traditional metals processing, such as casting, hot rolling or forging. These terms do not necessarily apply for additively manufactured (i.e., three-dimensionally printed or "3D printed") metallic structures. The heat-treatment terminology for titanium alloys generally implies the heat-treatment temperatures and their sequence relative to a thermomechanical processing step (e.g., forging, rolling). These designations include: β-processing, α + β-processing, β-annealing, duplex annealing and mill annealing. Owing to the absence of a thermomechanical processing step, these traditional designations can pose a problem when titanium alloys are first produced via additive manufacturing, and then heat-treated. This communication proposes new nomenclatures for heat treatments of additively manufactured titanium alloys, and uses the distinct microstructural features to provide a correlation between traditional nomenclature and the proposed nomenclature.

  7. Advanced powder metallurgy aluminum alloys via rapid solidification technology

    Science.gov (United States)

    Ray, R.

    1984-01-01

    Aluminum alloys containing 10 to 11.5 wt. pct. of iron and 1.5 to 3 wt. pct. of chromium using the technique of rapid solidification powder metallurgy were studied. Alloys were prepared as thin ribbons (.002 inch thick) rapidly solidified at uniform rate of 10(6) C/second by the melt spinning process. The melt spun ribbons were pulverized into powders (-60 to 400 mesh) by a rotating hammer mill. The powders were consolidated by hot extrusion at a high reduction ratio of 50:1. The powder extrusion temperature was varied to determine the range of desirable processing conditions necessary to yield useful properties. Powders and consolidated alloys were characterized by SEM and optical metallography. The consolidated alloys were evaluated for (1) thermal stability, (2) tensile properties in the range, room temperature to 450 F, and (3) notch toughness in the range, room temperature to 450 F.

  8. Obtention of the TiFe compound by high-energy milling of Ti+Fe and TiH{sub 2}+Fe powder mixtures; Obtencao do composto TiFe a partir da moagem de alta energia de misturas Ti+Fe e TiH{sub 2}+Fe

    Energy Technology Data Exchange (ETDEWEB)

    Falcao, R.B.; Dammann, E.D.C.C.; Rocha, C.J.; Leal Neto, R.M., E-mail: railson.falcao@usp.b [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil). Centro de Ciencias e Tecnologia de Materiais. Lab. de Intermetalicos

    2010-07-01

    In this work TiFe compound was obtained by two process routes involving high-energy ball milling: mechanical alloying from Ti and Fe powders (route 1) and mechanical milling from TiH{sub 2} and Fe powders, both followed by an annealing heat treatment. Shaker and planetary ball mills were utilized for times varying from 1-25 hours. Milled and annealed powders were characterized by SEM and X-ray diffraction analyses. TiFe compound was formed in both routes. A strong powder adherence in the milling vial and balls occurred with route 1 in both mills. Powder adherence was significantly reduced by using TiH{sub 2} (route 2) mainly in the planetary mill, in spite of TiFe formation has only occurred after the annealing treatment. (author)

  9. Magnetic and structural properties of mechanically alloyed Tb0.257-xNdxFe0.743 alloys, with x = 0 and 0.257

    International Nuclear Information System (INIS)

    Rojas Martinez, Y.; Bustos Rodriguez, H.; Oyola Lozano, D.; Perez Alcazar, G. A.; Paz, J. C.

    2007-01-01

    The alloys between a transition metal and a rare earth present magnetic and magneto optical properties of exceptional interest for the production of magnetic devices for information storage. In this work we report the magnetic and structural properties, obtained by Moessbauer spectrometry (MS) and X-ray diffraction (XRD), of Tb 0.257-x Nd x Fe 0.743 alloys with x = 0 and 0.257 prepared by mechanical alloying during 12, 24 and 48 h, to study the influence of the milling time in their magnetic and structural properties. The X-rays results show for all the samples that the α and an amorphous phase are always present. The first decreases and the second increases with the increase of the milling time. Moessbauer results show that the amorphous phase in samples with Nd is ferromagnetic and appears as a hyperfine field distribution and a broad doublet, and that as the milling time increases the paramagnetic contribution increases. For samples with Tb the amorphous phase is paramagnetic and appears as a broad doublet which increases with the milling time and for 48 h milling it appears an additional broad singlet.

  10. Machinability evaluation of titanium alloys.

    Science.gov (United States)

    Kikuchi, Masafumi; Okuno, Osamu

    2004-03-01

    In the present study, the machinability of titanium, Ti-6Al-4V, Ti-6A1-7Nb, and free-cutting brass was evaluated using a milling machine. The metals were slotted with square end mills under four cutting conditions. The cutting force and the rotational speed of the spindle were measured. The cutting forces for Ti-6Al-4V and Ti-6Al-7Nb were higher and that for brass was lower than that for titanium. The rotational speed of the spindle was barely affected by cutting. The cross sections of the Ti-6Al-4V and Ti-6Al-7Nb chips were more clearly serrated than those of titanium, which is an indication of difficult-to-cut metals. There was no marked difference in the surface roughness of the cut surfaces among the metals. Cutting force and the appearance of the metal chips were found to be useful as indices of machinability and will aid in the development of new alloys for dental CAD/CAM and the selection of suitable machining conditions.

  11. Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

    Energy Technology Data Exchange (ETDEWEB)

    Roy, D., E-mail: droy2k6@gmail.com [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Materials and Metallurgical Engineering Department, NIFFT, Ranchi 834003 (India); Mahesh, B.V. [Department of Mechanical and Aerospace Engineering, Monash University (Australia); Atwater, M.A. [U.S. Army Research Laboratory, Weapons and Materials Research Directorate, RDRL-WMM-F, Aberdeen Proving Ground, MD 21005-5069 (United States); Chan, T.E.; Scattergood, R.O.; Koch, C.C. [Material Science and Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States)

    2014-03-01

    Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models.

  12. Grain size stability and hardness in nanocrystalline Cu–Al–Zr and Cu–Al–Y alloys

    International Nuclear Information System (INIS)

    Roy, D.; Mahesh, B.V.; Atwater, M.A.; Chan, T.E.; Scattergood, R.O.; Koch, C.C.

    2014-01-01

    Cryogenic high energy ball milling has been used to synthesize nanocrystalline Cu–14Al, Cu–12Al–2Zr and Cu–12Al–2Y alloys by mechanical alloying. The alloys were studied with the aim of comparing the effect of substituting Y and Zr in place of Al, in Cu–Al alloys, on the grain size stability at elevated temperatures. The as-milled alloys were subjected to annealing at various temperatures between 200 and 900 °C and the resulting grain morphology has been studied using X-ray diffraction and transmission electron microscopy. The addition of Y results in significantly reduced susceptibility to grain growth whereas in case of CuAl and CuAlZr alloys, the susceptibility to grain growth was much higher. The hardness is substantially increased due to Zr and Y addition in the as-milled CuAl powders. However, the hardness of Cu–12Al–2Zr gradually decreases and approaches that of Cu–14Al alloy after the annealing treatment whereas in case of Cu–12Al–2Y alloy, the relative drop in the hardness is much lower after annealing. Accordingly, the efficacy of grain size stabilization by Y addition at high homologous temperatures has been explained on the basis of a recent thermodynamic stabilization models

  13. Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

    2016-01-10

    The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

  14. Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

    International Nuclear Information System (INIS)

    Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

    2016-01-01

    The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

  15. Synthesis by mechanical alloying and characterization of 95.5Sn/4.0Ag/0.5Cu, (wt%) nanopowder

    International Nuclear Information System (INIS)

    Barreto, Karen Lyn Lima; Manzato, Lizandro; Rivera, Jose Anglada; Oliveira, Marceli Falcao de

    2010-01-01

    This work aims at sintering and characterizing the 95.5Sn/4.0Ag/0.5Cu (wt%) nanopowder, produced by high energy milling. The nano-sized particles reduce the melting point of this solder, which is usually higher for such alloys, for example, when compared with the usual 63Sn/37Pb (wt%) solder. The alloy was processed in a Spex mill with the following parameters: (I) different times of milling, 12, 24 and 48 hours. (II) the ratio of ball/mass powder of 40:1 and (II) hydrogen milling atmosphere. The microstructural evolution during milling was studied by X-ray diffraction and differential calorimetry. Combining these three variables, after grinding, a reduction of the particle size and the melting point of the solder were observed. This material is promising for applications in microelectronics packaging as a lead free solder. (author)

  16. Mechanical alloying nanotechnology, materials science and powder metallurgy

    CERN Document Server

    El-Eskandarany, M Sherif

    2015-01-01

    This book is a detailed introduction to mechanical alloying, offering guidelines on the necessary equipment and facilities needed to carry out the process and giving a fundamental background to the reactions taking place. El-Eskandarany, a leading authority on mechanical alloying, discusses the mechanism of powder consolidations using different powder compaction processes. A new chapter will also be included on thermal, mechanically-induced and electrical discharge-assisted mechanical milling. Fully updated to cover recent developments in the field, this second edition also introduces new a

  17. Settlement of uranium mill tailings

    International Nuclear Information System (INIS)

    Chen, P.K.; Guros, F.B.; Keshian, B.

    1988-01-01

    Two test embankments were constructed on top of an old tailings deposit near Ambrosia Lake, New Mexico to determine settlement characteristics of hydraulically- deposited uranium mill tailings. Before construction of the embankments, properties of in-situ tailings and foundation soils were determined using data from boreholes, piezocone soundings, and laboratory tests. These properties were used to estimate post-construction settlement of a planned disposal embankment to be constructed on the tailings. However, excessive uncertainty existed in the following: field settlement rates of saturated and unsaturated tailings, degree of preconsolidation of the upper 15 feet of tailings, and the ability of an underlying silty sand foundation layer to facilitate drainage. Thus, assurance could not be provided that differential settlements of the radon barrier and erosion protection layers would be within allowable limits should the planned disposal embankment be constructed in a single-stage

  18. Environmental planning in uranium milling

    International Nuclear Information System (INIS)

    Bertello, L.F.

    1987-01-01

    Effluents from uranium milling in the Achala region in the province of Cordoba are studied. Liquids from lixiviation-recovery and from precipitation-washing of yellow-cake were analyzed. Separation of both liquids before treatment and disposal is recommended. Data of the hydric environment are presented specially for volumes of flow. The disposal criteria established by the provincial authorities are presented, and discussed. Calculations to define the effects on the environment of two types of effluents (the leaching effluent without treatment and the same after treating it) on two points of the rivers net, are given and the results discussed. A disposal policy for a treated effluent of mean composition is presented, based on two different amounts for the two phases of the river flux; the possible effects on two points of the net were also calculated. In the author's opinion, such policy will result in a disposal without a sensible damage in the receptor. (Author) [es

  19. Condition monitoring of face milling tool using K-star algorithm and histogram features of vibration signal

    Directory of Open Access Journals (Sweden)

    C.K. Madhusudana

    2016-09-01

    Full Text Available This paper deals with the fault diagnosis of the face milling tool based on machine learning approach using histogram features and K-star algorithm technique. Vibration signals of the milling tool under healthy and different fault conditions are acquired during machining of steel alloy 42CrMo4. Histogram features are extracted from the acquired signals. The decision tree is used to select the salient features out of all the extracted features and these selected features are used as an input to the classifier. K-star algorithm is used as a classifier and the output of the model is utilised to study and classify the different conditions of the face milling tool. Based on the experimental results, K-star algorithm is provided a better classification accuracy in the range from 94% to 96% with histogram features and is acceptable for fault diagnosis.

  20. Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

    Directory of Open Access Journals (Sweden)

    Marcos Allan Leite dos Reis

    2018-01-01

    Full Text Available Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G′-band is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

  1. Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

    Science.gov (United States)

    dos Reis, Marcos Allan Leite; Barbosa Neto, Newton Martins; de Sousa, Mário Edson Santos; Araujo, Paulo T.; Simões, Sónia; Vieira, Manuel F.; Viana, Filomena; Loayza, Cristhian R. L.; Borges, Diego J. A.; Cardoso, Danyella C. S.; Assunção, Paulo D. C.; Braga, Eduardo M.

    2018-01-01

    Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G'-band) is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

  2. Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

    2017-11-15

    Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

  3. Mechanical alloying of TiFe intermetallic for hydrogen storage

    International Nuclear Information System (INIS)

    Vega, L.E.R.; Leiva, D.R.; Silva, W.B.; Ishikawa, T.T.; Botta, W.J.; Leal Neto, R.M.

    2016-01-01

    Elementary powders of Ti and Fe in the stoichiometric ratio 50:50 were submitted to mechanical alloying for 2, 6, 10 and 20 h in a planetary ball mill. The synthesis of TiFe intermetallic with high yield was achieved for all milling times. The structural characterization of the samples revealed the trend of the particles to form agglomerates and the formation of cracks. H-absorption capacities of 0,74; 0,90; 0,97 and 0,95 wt. % (at room temperature and 20 bar of H2) were obtained for processing times of 2, 6, 10 and 20 h, respectively, without using a thermal activation process after milling. (author)

  4. Pulp mill as an energy producer

    International Nuclear Information System (INIS)

    Kaulamo, O.

    1998-01-01

    The recovery boilers of pulp mills are today the most significant producers of wood energy. The power-to-heat ratio of the power plant process, i.e., power yield, is poor in existing applications. In the study, an alternative of improving the power yield of conventional pulp mills significantly was studied by applying solutions used in power plants to a pulp mill. Extensive conversion of wood energy into electricity is possible only in the recovery boiler of the pulp mill and in a large combustion boiler of bark, wood waste and wood chips integrated to this boiler. Hence, the harvest and transports of wood raw materials, i.e. pulp wood and energy wood, are integrated, and the fraction going to cook and the energy wood fraction are separated at the pulp mill. The method guarantees competitive supply of energy wood. As a result a SELLUPOWER mill was designed, where the recovery boiler combusting black liquor and the large power plant boiler combusting energy wood are integrated to one unit and constructed to a power plant process with a high power-to-heat ratio. Necessary technical solutions, project costs and economical feasibility compared to a conventional pulp mill were determined, and the effect of different production-economical parameters was also studied. (orig.)

  5. Chatter identification in milling of Inconel 625 based on recurrence plot technique and Hilbert vibration decomposition

    Directory of Open Access Journals (Sweden)

    Lajmert Paweł

    2018-01-01

    Full Text Available In the paper a cutting stability in the milling process of nickel based alloy Inconel 625 is analysed. This problem is often considered theoretically, but the theoretical finding do not always agree with experimental results. For this reason, the paper presents different methods for instability identification during real machining process. A stability lobe diagram is created based on data obtained in impact test of an end mill. Next, the cutting tests were conducted in which the axial cutting depth of cut was gradually increased in order to find a stability limit. Finally, based on the cutting force measurements the stability estimation problem is investigated using the recurrence plot technique and Hilbert vibration decomposition method.

  6. Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

    International Nuclear Information System (INIS)

    Muhin, U.; Belskij, S.; Makarov, E.; Koinov, T.

    2013-01-01

    Full text: A mathematical model of the thermal state of the metal on the run-out roller table of a continuous wide hot-strip mill is presented. The mathematical model takes into account the heat generation during the polymorphic γ → α transformation of super cooled austenite phase and the influence of chemical composition on the physical properties of the steel. The model allows the calculation of modes of accelerated cooling of strips on the run-out roller table of a continuous wide hot strip mill. Winding temperature calculation error does not exceed 20 °C for 98.5 % of the strips from low-carbon and low-alloyed steels. key words: hot rolled, wide-strip, accelerated cooling, run-out roller table, polymorphic transformation, mathematical modeling

  7. Magnetic properties of Ni nanoparticles dispersed in silica prepared by high-energy ball milling

    Science.gov (United States)

    González, E. M.; Montero, M. I.; Cebollada, F.; de Julián, C.; Vicent, J. L.; González, J. M.

    1998-04-01

    We analyze the magnetic properties of mechanically ground nanosized Ni particles dispersed in a SiO2 matrix. Our magnetic characterization of the as-milled samples show the occurrence of two blocking processes and that of non-monotonic milling time evolutions of the magnetic-order temperature, the high-field magnetization and the saturation coercivity. The measured coercivities exhibit giant values and a uniaxial-type temperature dependence. Thermal treatment carried out in the as-prepared samples result in a remarkable coercivity reduction and in an increase of the high-field magnetization. We conclude, on the basis of the consideration of a core (pure Ni) and shell (Ni-Si inhomogeneous alloy) particle structure, that the magnetoelastic anisotropy plays the dominant role in determining the magnetic properties of our particles.

  8. Effect of cryogenic milling on Al7075 prepared by spark plasma sintering method.

    Czech Academy of Sciences Publication Activity Database

    Lukáč, František; Chráska, Tomáš; Molnárová, O.; Málek, P.; Cinert, Jakub

    2017-01-01

    Roč. 32, S1 (2017), S221-S224 ISSN 0885-7156. [European Powder Diffraction Conference (EPDIC) /15./. Bari, 12.06.2016-15.06.2016] R&D Projects: GA ČR(CZ) GA15-15609S Institutional support: RVO:61389021 Keywords : Intermetallic precipitates * cryogenic milling * powder metallurgy * ultrafine-grained materials * Al7075 alloy Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 0.674, year: 2016 https://www.cambridge.org/core/journals/powder-diffraction/ article /effect-of-cryogenic-milling-on-al7075-prepared-by-spark-plasma-sintering-method/17E9F722BAFD428BA7310194FEE551C6

  9. Effect of graphite addition into mill scale waste as a potential bipolar plates material of proton exchange membrane fuel cells

    Science.gov (United States)

    Khaerudini, D. S.; Prakoso, G. B.; Insiyanda, D. R.; Widodo, H.; Destyorini, F.; Indayaningsih, N.

    2018-03-01

    Bipolar plates (BPP) is a vital component of proton exchange membrane fuel cells (PEMFC), which supplies fuel and oxidant to reactive sites, remove reaction products, collects produced current and provide mechanical support for the cells in the stack. This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as BPP in PEMFC. On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in BPP and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the carbon source containing 5, 10, and 15 wt.% graphite using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at 900 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by X-ray diffractometry, optical microscopy, scanning electron microscopy, and microhardness measurement. The details of the presence of iron, carbon, and iron carbide (Fe-C) as the products of reactions as well as sufficient mechanical strength of the sintered materials were presented in this report.

  10. Influence of Sintering Temperature on Mechanical and Physical properties of Mill Scale based Bipolar Plates for PEMFC

    Science.gov (United States)

    Khaerudini, Deni S.; Berliana, Rina; Prakoso, Gatra B.; Insiyanda, Dita R.; Alva, Sagir

    2018-03-01

    This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as bipolar plates in proton exchange membrane fuel cells (PEMFCs). On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in bipolar plate and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the aluminium source containing 30 wt.% using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at various temperatures of 400, 450 and 500 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by x-ray diffractometry, scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX), microhardness measurement, and density - porosity analysis. The details of the performance variation of three different sintering conditions can be preliminary explained by the metallographic and crystallographic structure and phase analysis as well as sufficient mechanical strength of the sintered materials was presented in this report.

  11. An extended topological Yang-Mills theory

    International Nuclear Information System (INIS)

    Deguchi, Shinichi

    1992-01-01

    Introducing infinite number of fields, we construct an extended version of the topological Yang-Mills theory. The properties of the extended topological Yang-Mills theory (ETYMT) are discussed from standpoint of the covariant canonical quantization. It is shown that the ETYMT becomes a cohomological topological field theory or a theory equivalent to a quantum Yang-Mills theory with anti-self-dual constraint according to subsidiary conditions imposed on state-vector space. On the basis of the ETYMT, we may understand a transition from an unbroken phase to a physical phase (broken phase). (author)

  12. Coal Moisture Estimation in Power Plant Mills

    DEFF Research Database (Denmark)

    Andersen, Palle; Bendtsen, Jan Dimon; Pedersen, Tom S.

    2009-01-01

    Knowledge of moisture content in raw coal feed to a power plant coal mill is of importance for efficient operation of the mill. The moisture is commonly measured approximately once a day using offline chemical analysis methods; however, it would be advantageous for the dynamic operation...... of the plant if an on-line estimate were available. In this paper we such propose an on-line estimator (an extended Kalman filter) that uses only existing measurements. The scheme is tested on actual coal mill data collected during a one-month operating period, and it is found that the daily measured moisture...

  13. Environmental design of a uranium mill

    International Nuclear Information System (INIS)

    Quan, C.H.; Ring, R.J.; McNaughton, S.J.

    2002-01-01

    In the frame work of the Cleaner Technology Project for Uranium Mining and Milling, Australian Nuclear and Technology Organization (ANSTO), Environment Division of ANSTO has carried out a programme of research which seeks to identify, investigate and develop cleaner technologies that have the potential to minimize the environmental impact of uranium mining and milling. This paper describes three design options of a new uranium mill that can meet environmental, technical and economical objectives. The feasibility of such an approach was examined in the laboratory and in a pilot plant study. (author)

  14. Cermet Ni-ZrO2 by mechanical alloying

    International Nuclear Information System (INIS)

    Leite, Douglas Will

    2010-01-01

    The ZrO 2 and metallic Ni Cermet obtained by Mechanical Alloying - MA is studied in the present work with the objective to prepare solid oxide fuel cells anodes (SOFC). Metallic Ni is added under three different concentrations: 30, 40 and 50% volume. The millings were conducted in SPEX vibratory mill where the influence of milling time, process control additives efficiency, type and geometry of milling vessels were studied. The study of the influence of these variables was made under particle size analysis, surface area determination and resulting material morphology. The use of teflon vessel causes contamination by carbon. On the other side, steel vessel increases the contamination by metallic impurities. The several geometries projected and analyzed for the vessels showed that vessels with larger bottom radius (R.15) showed the best results. After conformation and sintering at 1300 degree C in argon atmosphere the samples reached densities between 60 and 80% of the theoretical density. Microstructures observed by scanning electron microscopy reveal good homogeneity in the Cermet phases distribution. The mechanical alloying technique was considered a good option to obtain Ni- ZrO 2 Cermet. (author)

  15. 21 CFR 515.10 - Medicated feed mill license applications.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Medicated feed mill license applications. 515.10... (CONTINUED) ANIMAL DRUGS, FEEDS, AND RELATED PRODUCTS MEDICATED FEED MILL LICENSE Applications § 515.10 Medicated feed mill license applications. (a) Medicated feed mill license applications (Forms FDA 3448) may...

  16. 40 CFR 61.142 - Standard for asbestos mills.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Standard for asbestos mills. 61.142... § 61.142 Standard for asbestos mills. (a) Each owner or operator of an asbestos mill shall either discharge no visible emissions to the outside air from that asbestos mill, including fugitive sources, or...

  17. Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

    Science.gov (United States)

    Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

    2015-11-01

    In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

  18. Structural evolution of Fe-50 at.% Al powders during mechanical alloying and subsequent annealing processes

    International Nuclear Information System (INIS)

    Haghighi, Sh. Ehtemam; Janghorban, K.; Izadi, S.

    2010-01-01

    Iron aluminides, despite having desirable properties like excellent corrosion resistance, present low room-temperature ductility and low strength at high temperatures. Mechanical alloying as a capable process to synthesize nanocrystalline materials is under consideration to modify these drawbacks. In this study, the microstructure of iron aluminide powders synthesized by mechanical alloying and subsequent annealing was investigated. Elemental Fe and Al powders with the same atomic percent were milled in a planetary ball mill for 15 min to 100 h. The powder milled for 80 h was annealed at temperatures of 300, 500 and 700 o C for 1 h. The alloyed powders were disordered Fe(Al) solid solutions which were transformed to FeAl intermetallic after annealing. The effect of the milling time and annealing treatment on structural parameters, such as crystallite size, lattice parameter and lattice strain was evaluated by X-ray diffraction. Typically, these values were 15 nm, 2.92 A and 3.1% for the disordered Fe(Al) solid solution milled for 80 h and were 38.5 nm, 2.896 A and 1.2% for the FeAl intermetallic annealed at 700 o C, respectively.

  19. Fabrication of Al2O3–20 vol.% Al nanocomposite powders using high energy milling and their sinterability

    International Nuclear Information System (INIS)

    Zawrah, M.F.; Abdel-kader, H.; Elbaly, N.E.

    2012-01-01

    alloying of a ductile–brittle component system. A competition between the cold welding mechanism and the fracturing mechanism were found during powder milling and finally the above two mechanisms reached an equilibrium. The maximum relative density was obtained at 1500 °C. The harness of the sintered composite was decreased while the fracture toughness was improved after addition Al into alumina.

  20. Translating VDM to Alloy

    DEFF Research Database (Denmark)

    Lausdahl, Kenneth

    2013-01-01

    specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

  1. Rough mill simulator version 3.0: an analysis tool for refining rough mill operations

    Science.gov (United States)

    Edward Thomas; Joel Weiss

    2006-01-01

    ROMI-3 is a rough mill computer simulation package designed to be used by both rip-first and chop-first rough mill operators and researchers. ROMI-3 allows users to model and examine the complex relationships among cutting bill, lumber grade mix, processing options, and their impact on rough mill yield and efficiency. Integrated into the ROMI-3 software is a new least-...

  2. Heat treatment influence on the structural and magnetic properties of the intermetallic Fe56.25Al43.75 alloy prepared by mechanical alloying and arc-melted

    Science.gov (United States)

    Trujillo Hernández, J. S.; Tabares, J. A.; Pérez Alcázar, G. A.

    2014-04-01

    Alloys of the Fe56.25Al43.75 system were prepared by mechanical alloying (MA) using a high energy planetary ball mill, with milling times in the range from 12 up to 96 h named MA0 samples. The sample milled for 48 hours was heat treated at 700 °C for 9 days. Then this sample was milled for times of 1, 4, 8, 12, 24, and 48 h, named MA1 samples. Additionally, and for comparison, it was prepared a Fe56.25Al43.75 sample by arc-melting method. For all samples, the structural and magnetic study was conducted by X-rays diffraction (XRD) and Mössbauer spectrometry (MS). The XRD results show that the system is nanostructured and the MA0 samples present only the BCC disordered phase, whose lattice parameter remains relatively constant with milling time. For MA1 samples it was identify the FeAl, Fe3Al, FeO and α-Fe phases. The Mössbauer spectra for all samples were fitted by using a hyperfine magnetic field distribution (HMFD), and a paramagnetic site for all the times used here. The ferromagnetism increases when milling time increases, and this is a consequence of the structural disorder induced by mechanical alloying.

  3. Effects of milling on functional properties of rice flour.

    Science.gov (United States)

    Kadan, R S; Bryant, R J; Miller, J A

    2008-05-01

    A commercial long-grain rice flour (CRF) and the flours made by using a pin mill and the Udy mill from the same batch of broken second-head white long-grain rice were evaluated for their particle size and functional properties. The purpose of this study was to compare the commercial rice flour milling method to the pin and Udy milling methods used in our laboratory and pilot plant. The results showed that pin milled flour had more uniform particle size than the other 2 milled flours. The chalky kernels found in broken white milled rice were pulverized more into fines in both Udy milled flour and CRF than in the pin milled flour. The excessive amount of fines in flours affected their functional properties, for example, WSI and their potential usage in the novel foods such as rice breads (RB). The RB made from CRF collapsed more than loaves made from pin milled Cypress long-grain flours.

  4. Uranium Mill and ISL Facility Database

    Data.gov (United States)

    U.S. Environmental Protection Agency — An Excel database on NRC and Agreement State licensed mills providing status, locational/operational/restoration data, maps, and environmental reports including...

  5. Two loop diagrams in Yang Mills theory

    International Nuclear Information System (INIS)

    Jones, D.R.T.

    1974-01-01

    A calculation of the renormalization constants of the Yang Mills field to 0(g 4 ) is presented. The function β(g) is hence evaluated to 0(g 5 ) and possible implications for gauge theories of the strong interactions discussed

  6. Health risks from uranium mill tailings

    International Nuclear Information System (INIS)

    Russell, J.L.

    1992-01-01

    This paper reviews the risk to public health and the environment from uranium mill tailings. The steps taken by the Environmental Protection Agency (EPA) to reduce this risk from tailing are summarized

  7. Uranium mill tailings remedial action technology

    International Nuclear Information System (INIS)

    Hartley, J.N.; Gee, G.W.

    1984-01-01

    The uranium milling process involves the hydrometallurgical extraction of uranium from ores and the resultant generation of large quantities of waste referred to as tailings. Uranium mill tailings have been identified as requiring remediation because they contain residual radioactive material that is not removed in the milling process. Potential radiation exposure can result from direct contact with the tailings, from radon gas emitted by the tailings, and from radioactive contamination of groundwater. As a result, the technology developed under the US Department of Energy (DOE) Uranium Mill Tailings Remedial Action Project (UMTRAP) and the US Nuclear Regulatory Commission (NRC) Uranium Recovery Program have focused on radon control, groundwater contamination and the long-term protection of the containment system. This paper briefly summarizes the UMTRAP and NRC remedial action technology development. 33 references, 9 figures, 5 tables

  8. Mineralogy and geochemistry of uranium mill tailings

    International Nuclear Information System (INIS)

    Pagel, M.; Somot, S.

    2002-01-01

    We have investigated three main types of uranium mill tailings: (1) acid mill tailings (Mounana, Gabon), (2) neutralized acid mill tailings (Ecarpiere and Jouac, France) and (3) alkaline mill tailings (Lodeve, France). We have focused especially on radium behaviour which is of major environmental concern in these tailings, but other metals were also studied. It is shown that in type 1 , trapping of 226 Ra by anglesite and barite is dominant whereas in types 2 and 3, 226 Ra is mainly or significantly scavenged by Fe- Mn oxyhydroxides. This study points out the importance of keeping conditions in which these oxyhydroxides will be stable for the long-term. Uranium would be also released during acidification of the tailings. This shows the importance to know more about the behavior of Ra during the crystallization of oxyhydroxides and during tailings diagenesis. Therefore, it is very important to study the sorption of Ra by clay minerals or late authigeneous minerals such as barite. (author)

  9. Consolidation of mechanically milled powder mixture of aluminum and quasicrystalline particle; Mechanical milling shita junkessho ryushi / aluminium gokin funmatsu no koka seikeisei

    Energy Technology Data Exchange (ETDEWEB)

    Yuasa, E.; Kawamura, C.; Sugiyama, T. [Musashi Institute of Technology, Tokyo (Japan)

    1998-10-15

    A quasi-crystalline Al65Cu20Fe15 powder prepared from alloy cast rapidly solidified by metal-mold casting, and then it was mixed to aluminum powder with various volume fractions by mechanical milling. The powder milled for above 50ks made homogeneous dispersion of quasi-crystalline phase with particle size less than 1{mu}m. The powder was hot-pressed under various conditions and then its features of consolidation were examined by the observation of microstructure and fracture strength in 3-point-bending of the compacts. When the milled powder was hot-pressed at higher compacting temperature than 673K for 3.6ks under pressure of 600MPa, the compact became to dense. Hardness of the obtained compact increases and its fracture strength decreases with increasing volume fraction of quasi-crystalline particles. Intermetallic compound Al7Cu2Fe forms in the interface of aluminum matrix and quasi-crystalline particle. 11 refs., 10 figs.

  10. Infrared finiteness in Yang--Mills theories

    International Nuclear Information System (INIS)

    Appelquist, T.; Carazzone, J.; Kluberg-Stern, H.; Roth, M.

    1976-01-01

    The infrared divergences of renormalizable theories with coupled massless fields (in particular, the Yang--Mills theory) are shown to cancel for transition probabilities corresponding to finite-energy-resolution detectors, just as in quantum electrodynamics. This result is established through lowest nontrivial order in perturbation theory for the detection of massive muons in a quantum electrodynamic theory containing massless electrons or the detection of massive quarks in a Yang--Mills theory

  11. VOC Control in Kraft Mills; FINAL

    International Nuclear Information System (INIS)

    Zhu, J.Y.; Chai, X.-S.; Edwards, L.L.; Gu, Y.; Teja, A.S.; Kirkman, A.G.; Pfromm, P.H.; Rezac, M.E.

    2001-01-01

    The formation of volatile organic compounds (VOCs), such as methanol, in kraft mills has been an environmental concern. Methanol is soluble in water and can increase the biochemical oxygen demand. Furthermore, it can also be released into atmosphere at the process temperatures of kraft mill-streams. The Cluster Rule of the EPA now requires the control of the release of methanol in pulp and paper mills. This research program was conducted to develop a computer simulation tool for mills to predict VOC air emissions. To achieve the objective of the research program, much effort was made in the development of analytical techniques for the analysis of VOC and determination of vapor liquid partitioning coefficient of VOCs in kraft mill-streams using headspace gas chromatography. With the developed analytical tool, methanol formation in alkaline pulping was studied in laboratory to provide benchmark data of the amount of methanol formation in pulping in kraft mills and for the validation of VOC formation and vapor-liquid equilibrium submodels. Several millwide air and liquid samplings were conducted using the analytical tools developed to validate the simulation tool. The VOC predictive simulation model was developed based on the basic chemical engineering concepts, i.e., reaction kinetics, vapor liquid equilibrium, combined with computerized mass and energy balances. Four kraft mill case studies (a continuous digester, two brownstock washing lines, and a pre-evaporator system) are presented and compared with mill measurements. These case studies provide valuable, technical information for issues related to MACT I and MACT II compliance, such as condensate collection and Clean-Condensate-Alternatives (CCA)

  12. Palm Oil Milling Wastes and Sustainable Development

    OpenAIRE

    A. C. Er; Abd. R.M. Nor; Katiman Rostam

    2011-01-01

    Problem statement: Palm oil milling generates solid wastes, effluent and gaseous emissions. The aim of this study is to assess the progress made in waste management by the Malaysian palm oil milling sector towards the path of sustainable development. Sustainable development is defined as the utilization of renewable resources in harmony with ecological systems. Inclusive in this definition is the transition from low value-added to higher value-added transformation of waste...

  13. Evolution of Fe environments in mechanically alloyed Fe–Nb–(B) compositions

    Energy Technology Data Exchange (ETDEWEB)

    Blázquez, J.S., E-mail: jsebas@us.es; Ipus, J.J.; Conde, C.F.; Conde, A.

    2014-12-05

    Highlights: • Nb is rapidly incorporated to the nanocrystalline FeNb(B) matrix. • B inclusions remains even after long milling times. • B is helpful to enhance the comminuting of crystallites. - Abstract: Nanocrystalline alloys of nominal composition Fe{sub 85}Nb{sub 5}B{sub 10} were produced by mechanical alloying from a mixture of elemental powders. Two commercial boron structures were used: amorphous and crystalline. In addition, a third composition Fe{sub 94.4}Nb{sub 5.6} was prepared for comparison. X-ray diffraction and Mössbauer spectroscopy were used to describe the evolution of the microstructure and Fe environments as a function of the milling time. Whereas Nb is rapidly incorporated into the nanocrystalline matrix, boron inclusions remain even after long milling times. The presence of boron is found to enhance the comminuting of crystallites.

  14. Yang Mills instantons, geometrical aspects

    International Nuclear Information System (INIS)

    Stora, R.

    1977-09-01

    The word instanton has been coined by analogy with the word soliton. They both refer to solutions of elliptic non linear field equations with boundary conditions at infinity (of euclidean space time in the first case, euclidean space in the second case) lying on the set of classical vacua in such a way that stable topological properties emerge, susceptible to survive quantum effects, if those are small. Under this assumption, instantons are believed to be relevant to the description of tunnelling effects between classical vacua and signal some characteristics of the vacuum at the quantum level, whereas solitons should be associated with particles, i.e. discrete points in the mass spectrum. In one case the euclidean action is finite, in the other case, the energy is finite. From the mathematical point of view, the geometrical phenomena associated with the existence of solitons have forced physicists to learn rudiments of algebraic topology. The study of euclidean classical Yang Mills fields involves naturally mathematical items falling under the headings: differential geometry (fibre bundles, connections); differential topology (characteristic classes, index theory) and more recently algebraic geometry. These notes are divided as follows: a first section is devoted to a description of the physicist's views; a second section is devoted to the mathematician's vie

  15. Long-life fatigue test results for two nickel-base structural alloys

    International Nuclear Information System (INIS)

    Mowbray, D.F.; Giaquinto, E.V.; Mehringer, F.J.

    1978-11-01

    The results are reported of fatigue tests on two nickel--base alloys, hot-cold-worked and stress-relieved nickel--chrome--iron Alloy 600 and mill-annealed nickel--chrome--moly--iron Alloy 625 in which S-N data were obtained in the life range of 10 6 to 10 10 cycles. The tests were conducted in air at 600 0 F, in the reversed membrane loading mode, at a frequency of approx. 1850 Hz. An electromagnetic, closed loop servo-controlled machine was built to perform the tests. A description of the machine is given

  16. On the formation and stability of Y-Ti-O nanoparticles in ODS alloys

    International Nuclear Information System (INIS)

    Sundar, C.S.

    2012-01-01

    The thermal and radiation stability of Y-Ti-O nanoparticles in oxide dispersion strengthened steels is a topic of interest, given that these nanoparticles bestow the crucial high temperature creep strength, and these ferritic alloys are candidate materials for cladding and structural materials for fast and fusion reactors. In addition, there is also interest in obtaining a basic understanding of the various issues, such as the role of alloying element Ti, on the formation of uniform sized and small nanoparticles in these alloys that are formed using the powder metallurgy route of ball milling followed by consolidation using hot extrusion

  17. Effects of Dry-Milling and Wet-Milling on Chemical, Physical and Gelatinization Properties of Rice Flour

    Directory of Open Access Journals (Sweden)

    Jitranut Leewatchararongjaroen

    2016-09-01

    Full Text Available Rice flour from nine varieties, subjected to dry- and wet-milling processes, was determined for its physical and chemical properties. The results revealed that milling method had an effect on properties of flour. Wet-milling process resulted in flour with significantly lower protein and ash contents and higher carbohydrate content. Wet-milled flour also tended to have lower lipid content and higher amylose content. In addition, wet-milled rice flour contained granules with smaller average size compared to dry-milled samples. Swelling power at 90 °C of wet-milled samples was higher while solubility was significantly lower than those of dry-milled flour. Dry milling process caused the destruction of the crystalline structure and yielded flour with lower crystallinity compared to wet-milling process, which resulted in significantly lower gelatinization enthalpy.

  18. Impact of the De-Alloying Kinetics and Alloy Microstructure on the Final Morphology of De-Alloyed Meso-Porous Metal Films

    Directory of Open Access Journals (Sweden)

    Bao Lin

    2014-10-01

    Full Text Available Nano-textured porous metal materials present unique surface properties due to their enhanced surface energy with potential applications in sensing, molecular separation and catalysis. In this paper, commercial alloy foils, including brass (Cu85Zn15 and Cu70Zn30 and white gold (Au50Ag50 foils have been chemically de-alloyed to form nano-porous thin films. The impact of the initial alloy micro-structure and number of phases, as well as chemical de-alloying (DA parameters, including etchant concentration, time and solution temperature on the final nano-porous thin film morphology and properties were investigated by electron microscopy (EM. Furthermore, the penetration depth of the pores across the alloys were evaluated through the preparation of cross sections by focus ion beam (FIB milling. It is demonstrated that ordered pores ranging between 100 nm and 600 nm in diameter and 2–5 μm in depth can be successfully formed for the range of materials tested. The microstructure of the foils were obtained by electron back-scattered diffraction (EBSD and linked to development of pits across the material thickness and surface during DA. The role of selective etching of both noble and sacrificial metal phases of the alloy were discussed in light of the competitive surface etching across the range of microstructures and materials tested.

  19. Obtaining beta phase in Ti through processing in high energy mill powders of Ti and Nb; Obtencao de fase beta no Ti atraves de processamento em moinho de alta energia de pos de Ti e Nb

    Energy Technology Data Exchange (ETDEWEB)

    Milanez, Mateus; Ferretto, Aline; Rocha, Marcio Roberto da; Arnt, Angela Coelho [Universidade do Extremo Sul Catarinense (UNESC), Criciuma, SC (Brazil). Departamento de Engenharia de Materiais; Milanez, Alexandre [Faculdade SATC (FASATC), Criciuma, SC (Brazil). Departamento de Engenharia Mecanica; Schaeffer, Lirio [Universidade Federal do Rio Grande do Sul (LdTM/UFRGS), RS (Brazil). Lab. de Transformacao Mecanica

    2014-07-01

    An orthopedic implant, ideal, must meet the requirements of biocompatibility, have good mechanical properties among others. Titanium and Niobium exhibit biocompatibility and the β-Ti phase relationships have the highest strength / weight among all titanium alloys, presenting lower values of elastic modulus. The alloy has mechanically produced specific microstructural characteristics and improved mechanical properties compared with conventional powder metallurgy. In this study, a titanium alloy with different additions of niobium was used. The metal powders were mixed via mechanical alloy in high energy mill (attritor). The powder samples were analyzed by X-ray diffraction (X-RD) and property held by adhesive wear testing with a Pin-on-Disk. The present study revealed that through the high-energy milling is possible the atomic interaction between Ti and Nb particles and the mechanical properties are affected by the concentration of Nb. (author)

  20. Alloying Behavior and Properties of FeSiBAlNiCo x High Entropy Alloys Fabricated by Mechanical Alloying and Spark Plasma Sintering

    Science.gov (United States)

    Wang, Wen; Li, Boyu; Zhai, Sicheng; Xu, Juan; Niu, Zuozhe; Xu, Jing; Wang, Yan

    2018-02-01

    In this paper, FeSiBAlNiCo x (x = 0.2, 0.8) high-entropy alloy (HEA) powders were fabricated by mechanical alloying process, and the powders milled for 140 h were sintered by spark plasma sintering (SPS) technique. The microstructures and properties of as-milled powders and as-sintered samples were investigated. The results reveal that the final milling products (140 h) of both sample powders present the fully amorphous structure. The increased Co contents obviously enhance the glass forming ability and thermal stability of amorphous HEA powders, which are reflected by the shorter formation time of fully amorphous phase and the higher onset crystallization temperature, respectively. According to coercivity, the as-milled FeSiBAlNiCo x (x = 0.2, 0.8) powders (140 h) are the semi-hard magnetic materials. FeSiBAlNiCo0.8 HEA powders possess the highest saturation magnetization and largest remanence ratio. The SPS-ed products of both bulk HEAs are composed of body-centered cubic solid solution, and FeSi and FeB intermetallic phases. They possess the high relative density above 97% and excellent microhardness exceeding 1150 HV. The as-sintered bulks undergo the remarkable increase in saturation magnetization compared with the as-milled state. The SPS-ed FeSiBAlNiCo0.8 HEA exhibits the soft magnetic properties. The electrochemical corrosion test is carried out in 3.5% NaCl solution. The SPS-ed FeSiBAlNiCo0.2 HEA reveals the better passivity with low passive current density, and the higher pitting resistance with wide passive region.

  1. The microstructure of mechanically alloyed Al-Mg determined by X-ray diffraction peak profile analysis

    Energy Technology Data Exchange (ETDEWEB)

    Gubicza, J.; Kassem, M.; Ribarik, G.; Ungar, T

    2004-05-15

    The effect of the nominal Mg content and the milling time on the microstructure and the hardness of mechanically alloyed Al-rich Al-Mg solid solutions is studied. The crystallite size distribution and the dislocation structure are characterized by X-ray diffraction (XRD) peak profile analysis and the hardness is obtained from depth-sensing indentation tests. Magnesium gradually goes into solid solution during ball milling and after 3 h an almost complete solid solution is attained. With increasing milling time, the Mg concentration in solid solution, the dislocation density and the hardness increase, whereas the crystallite size decreases. A similar tendency of these parameters is observed at a particular duration of ball milling with increasing nominal Mg content. After 3 h milling there are no changes in both the microstructure and the hardness.

  2. Cutting force and wear evaluation in peripheral milling by CVD diamond dental tools

    International Nuclear Information System (INIS)

    Polini, R.; Allegri, A.; Guarino, S.; Quadrini, F.; Sein, H.; Ahmed, W.

    2004-01-01

    Co-cemented tungsten carbide (WC-Co) tools are currently employed in dental application for prosthesis fabrication. The deposition of a diamond coating onto WC-Co tools could allow both to increase the tool life and tool performance at higher speeds. However, at present it is very difficult to quantify the effective advantage of the application of a diamond coating onto dental tools compared to traditional uncoated tools. Therefore, in this work, we have deposited diamond coatings onto WC-Co dental tools having different geometries by Hot Filament Chemical Vapour Deposition (HFCVD). Prior to deposition, the WC-Co tools were pre-treated in order to roughen the surface and to modify the chemical surface composition. The use of the HFCVD process enabled the deposition of a uniform coating despite the complex geometries of the dental mills. For the first time, in accordance to the knowledge of the authors, we have studied and compared the cutting behaviour of both virgin and diamond-coated dental tools by measuring both wear and cutting force time evolution under milling a very hard Co-Cr-Mo dental alloy. To ensure constant cutting rate (20,000-r.p.m. cutting rate, 0.01-m/min feed rate and 0.5-mm depth of cut), a proper experimental apparatus was used. Three different mill geometries were considered in both coated and uncoated conditions. The results showed that, under the high-speed conditions employed, uncoated tools underwent to catastrophic failure within a few seconds of machining. Diamond-coated tools exhibited much longer tool lives. Lower forces were measured when the coated tool was employed due to the much lower material-mill friction. The best behaviour was observed for coated mills with the presence of a chip-breaker

  3. Prediction of dynamic cutting force and regenerative chatter stability in inserted cutters milling

    Science.gov (United States)

    Li, Zhongqun; Liu, Qiang; Yuan, Songmei; Huang, Kaisheng

    2013-05-01

    Currently, the modeling of cutting process mainly focuses on two aspects: one is the setup of the universal cutting force model that can be adapted to a broader cutting condition; the other is the setup of the exact cutting force model that can accurately reflect a true cutting process. However, there is little research on the prediction of chatter stablity in milling. Based on the generalized mathematical model of inserted cutters introduced by ENGIN, an improved geometrical, mechanical and dynamic model for the vast variety of inserted cutters widely used in engineering applications is presented, in which the average directional cutting force coefficients are obtained by means of a numerical approach, thus leading to an analytical determination of stability lobes diagram (SLD) on the axial depth of cut. A new kind of SLD on the radial depth of cut is also created to satisfy the special requirement of inserted cutter milling. The corresponding algorithms used for predicting cutting forces, vibrations, dimensional surface finish and stability lobes in inserted cutter milling under different cutting conditions are put forward. Thereafter, a dynamic simulation module of inserted cutter milling is implemented by using hybrid program of Matlab with Visual Basic. Verification tests are conducted on a vertical machine center for Aluminum alloy LC4 by using two different types of inserted cutters, and the effectiveness of the model and the algorithm is verified by the good agreement of simulation result with that of cutting tests under different cutting conditions. The proposed model can predict the cutting process accurately under a variety of cutting conditions, and a high efficient and chatter-free milling operation can be achieved by a cutting condition optimization in industry applications.

  4. Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

    OpenAIRE

    Garc?a Nieto, Paulino Jos?; Garc?a-Gonzalo, Esperanza; Ord??ez Gal?n, Celestino; Bernardo S?nchez, Antonio

    2016-01-01

    Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism i...

  5. Steel alloys

    International Nuclear Information System (INIS)

    Bloom, E.E.; Stiegler, J.O.; Rowcliffe, A.F.; Leitnaker, J.M.

    1977-01-01

    The invention deals with a fuel element for fast breeder reactors. It consits essentially of a uranium oxide, nitride, or carbide or a mixture of these fuels with a plutonium or thorium oxide, nitride, or carbide. The fuel elements are coated with an austenitic stainless steel alloy. Inside the fuel elements, vacancies or small cavities are produced by neutron effects which causes the steel coating to swell. According to the invention, swelling is prevented by a modification of type 304, 316, 321, or 12 K 72HV commercial steels. They consist mainly of Fe, Cr, and Ni in a ratio determined by a temary diagram. They may also contain 1.8 to 2.3% by weight of Mo and a fraction of Si (0.7 to 2% by weight) and Ti(0.10 to 0.5% by weight) to prevent cavity formation. They are structurally modified by cold working. (IHOE) [de

  6. Nanocrystalline (Fe{sub 60}Al{sub 40}){sub 80}Cu{sub 20} alloy prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Krifa, M.; Mhadhbi, M. [Laboratoire de Chimie Inorganique, 99/UR/12-22, FSS – Université de Sfax, B.P. 1171, Sfax 3018 (Tunisia); Escoda, L.; Güell, J.M. [Dept. de Fisica, Universitat de Girona, Campus Montilivi, 17071 Girona (Spain); Suñol, J.J., E-mail: joanjosep.sunyol@udg.edu [Dept. de Fisica, Universitat de Girona, Campus Montilivi, 17071 Girona (Spain); Llorca-Isern, N.; Artieda-Guzmán, C. [Dept. CMEM, Universitat de Barcelona, Martí Franques 1, 08028 Barcelona (Spain); Khitouni, M. [Laboratoire de Chimie Inorganique, 99/UR/12-22, FSS – Université de Sfax, B.P. 1171, Sfax 3018 (Tunisia)

    2013-03-25

    Highlights: ► Nanocrystalline Fe(Al, Cu) powdered alloy (10 nm) has been synthesized by MA. ► Decreasing the crystallite size increases coercivity and squareness ratio. ► As low crystallites size stronger hard ferromagnetic material results. -- Abstract: A nanostructured disordered Fe(Al, Cu) solid solution was obtained from prealloyed FeAl and elemental Cu powders using a high-energy ball mill. The transformations occurring in the material during milling were studied with the use of X-ray diffraction. The transformation of the phase depends upon the milling time. With the increase of milling time all Cu atoms became dissolved in the bcc Fe and the final product of the MA process was the nanocrystalline Fe(Al, Cu) solid solution with a mean crystallite size of 10 nm. Scanning electron microscopy (SEM) was employed to examine the morphology of the samples as a function of milling times. Magnetic properties were also investigated and were related to the microstructural changes. The system showed hard magnetic behavior.

  7. Solid solution in Al-4.5 wt% Cu produced by mechanical alloying

    International Nuclear Information System (INIS)

    Fogagnolo, J.B.; Amador, D.; Ruiz-Navas, E.M.; Torralba, J.M.

    2006-01-01

    Mechanical alloying has been used to produce oxide dispersion strengthened alloys, intermetallic compounds, aluminium alloys and to obtain nanostructured and amorphous materials, as well as to extend the solid solution limit. In this work, Al and Cu elemental powders were subjected to high-energy milling to produce Al-4.5 wt% Cu powder alloy. The powders obtained were characterized by scanning electron microscopy, X-ray diffraction (XRD) and differential scanning calorimetry (DSC), aiming to explore if the copper is present in solid solution or as small particles after high-energy milling. Related to the formation of a supersaturated solid solution, the results of scanning electron microscopy and X-ray diffraction are non-conclusive: the copper could be dispersed with a very small size, undetectable to both techniques. The Al 2 Cu precipitation at temperatures between 160 and 230 deg. C, verified by DSC and XRD analyses, substantiated that mechanical alloying had produced a supersaturated solid solution of copper in aluminium. The crystallite size as a function of milling time and annealing temperature was also determined by X-ray techniques

  8. Mechanical alloying of the FeNi-Ag system

    International Nuclear Information System (INIS)

    Gonzalez, G.; Ibarra, D.; Ochoa, J.; Villalba, R.; Sagarzazu, A.

    2007-01-01

    The Fe-Ni-Ag system is of particular interest for its potential applications as soft magnetic granular material with small magnetic grains embedded in a non-magnetic metal matrix. Under equilibrium conditions: Fe-Ag and Ni-Ag are immiscible and Fe-Ni shows complete solubility. These materials are particularly important for magnetoresistivity properties. The properties of these alloys are closely related to their microstructure; therefore, a detailed study of the transformations occurring during milling was undertaken using pre-alloyed Fe x Ni 100-x (x = 30, 50 and 70) further milled with different Ag content to give the following alloys compositions (Fe x -Ni 100-x ) 100-y Ag y (y = 5, 20, 60). Consolidation of the mechanically alloyed powders by sintering at 950 o C was performed. Morphological and structural characterization of the sintered powders was carried out by scanning and transmission electron microscopy and X-ray diffraction. Fe 30 Ni 70 and Fe 50 Ni 50 formed ordered FeNi 3 compound. Fe 70 Ni 30 showed the formation of a mixture of γ-(Fe,Ni) and α-Fe(Ni) solid solutions. The mixture of these systems with Ag showed the metal solid solutions surrounded by Ag islands of Fe x Ni y -Ag, There was also evidence of Ag diffusing into the γ-(Fe,Ni). High Ag content (60%) shows formation of islands of FeNi surrounded by Ag. Sintering is always improved with the Ag content

  9. Influence of rice sample preparation and milling procedures on milling quality appraisals

    Science.gov (United States)

    The objective of this research was to investigate the effect of sample preparation and milling procedure on milling quality appraisals of rough rice. Samples of freshly harvested medium-grain rice (M202) with different initial moisture contents (MCs) ranging from 20.2% to 25.1% (w.b.) were used for...

  10. Learning Activity Packets for Milling Machines. Unit I--Introduction to Milling Machines.

    Science.gov (United States)

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to identify parts and attachments of vertical and horizontal milling machines, identify work-holding devices, state safety rules, and…

  11. Improving milling and production of a dust-producing unit equipped with hammer mills

    Energy Technology Data Exchange (ETDEWEB)

    Vorotnikov, Ye.G.; Nikiforov, A.A.; Rasputin, O.V.; Sukhunin, V.I.

    1982-01-01

    This paper presents generalized experience for deriving coarse ground coal dust in hammer mills by providing comparison data on improving efficiency of operation of the unit when switching to a coarser-type grind of the fuel. Need to have more precise formulas to calculate grinding potential of hammer mills when using a coarser grind is shown.

  12. Uranium mill tailings conditioning technology

    International Nuclear Information System (INIS)

    Dreesen, D.R.; Cokal, E.J.; Wangen, L.E.; Williams, J.M.; O'Brien, P.D.; Thode, E.F.

    1982-01-01

    Conditioning of uranium mill tailings involves the physicochemical alteration of tailings to remove or immobilize mobile radionuclides and toxic trace elements before disposal in a repository. The principal immobilization approach under investigation is sintering tailings at high temperatures (1100-1200 deg. C) to radically alter the structure of tailings. This thermal stabilization at 1200 deg. C reduced radon emanation power for tailings sands by factors of 20 to 200 and for tailings fines by factors of 300 to 1100. Substantial reductions in the leachability of most contaminants have been found for thermally conditioned tailings. Obvious mineral transformations occur, including an increase in amorphous material, the conversion of gypsum to anhydrite and its subsequent decomposition, the disappearance of clay minerals, and some decrease in quartz content. A conceptual thermal stabilization process has been developed wherein obsolete coal-fired rotary cement kilns perform the sintering. An economic analysis of this conceptual process has shown that thermal stabilization can be competitive at certain tailings sites with other remedial actions requiring the excavation, transportation, and burial of tailings in a repository. An analysis of the long-term radiological hazard posed by untreated tailings and by tailings conditioned by radionuclide removal has illustrated the necessity of extracting both 226 Ra and 230 Th to achieve long-term hazard reductions. Sulphuric acid extraction of residual mineral values and important radionuclides from tailings has been investigated. Concentrated H 2 SO 4 can extract up to 80% of the 226 Ra, 70% of the Ba, and 90% of the 230 Th from tailings in a single stage extraction. An economic analysis of a sulphuric acid leach process was made to determine whether the value of minerals recovered from tailings would offset the leaching cost. For one relatively mineral-rich tailings pile, the U and V values would more than pay for the

  13. The formation of quasicrystal phase in Al-Cu-Fe system by mechanical alloying

    Directory of Open Access Journals (Sweden)

    Dilermando Nagle Travessa

    2012-10-01

    Full Text Available In order to obtain quasicrystalline (QC phase by mechanical alloying (MA in the Al-Cu-Fe system, mixtures of elementary Al, Cu and Fe in the proportion of 65-20-15 (at. % were produced by high energy ball milling (HEBM. A very high energy type mill (spex and short milling times (up to 5 hours were employed. The resulting powders were characterized by X-ray diffraction (XRD, differential scanning calorimetry (DSC and scanning electron microscopy (SEM. QC phase was not directly formed by milling under the conditions employed in this work. However, phase transformations identified by DSC analysis reveals that annealing after HEBM possibly results in the formation of the ψ QC phase.

  14. Microstructure characterization of nanocrystalline TiC synthesized by mechanical alloying

    International Nuclear Information System (INIS)

    Ghosh, B.; Pradhan, S.K.

    2010-01-01

    Nanocrystalline TiC is produced by mechanical milling the stoichiometric mixture of α-Ti and graphite powders at room temperature under argon atmosphere within 35 min of milling through a self-propagating combustion reaction. Microstructure characterization of the unmilled and ball-milled samples was done by both X-ray diffraction and electron microscopy. It reveals the fact that initially graphite layers were oriented along and in the course of milling, thin graphite layers were distributed evenly among the grain boundaries of α-Ti particles. Both α-Ti and TiC lattices contain stacking faults of different kinds. The grain size distribution obtained from the Rietveld's method and electron microscopy studies ensure that nanocrystalline TiC particles with almost uniform size (∼13 nm) can be prepared by mechanical alloying technique. The result obtained from X-ray analysis corroborates well with the microstructure characterization of nanocrystalline TiC by electron microscopy.

  15. Obtainment of the alloy Cu13Al4Ni using processed by powder metallurgy

    International Nuclear Information System (INIS)

    Grossi, L.J.; Damasceno, N.; Muterlle, P.V.

    2016-01-01

    The powder metallurgy is a technique environmentally advantageous that allows the production of many pieces, with a good superficial finishing and dimensional tolerance. For the production of pieces using technique, basics steps are carried out, as the characterization of powders, the mixing and homogenization, compacting and sintering. In this context, this work has as objective the obtainment of the Cu13Al4Ni alloy via powder metallurgy. For this, was made a high energy milling for 2, 4 and 8 hours. Then, the milled powder was compacted and posteriorly, sintered in an oven with controlled atmosphere. It was observed that the milling time affects directly in sintering of the pieces. The best results obtained were for the samples that were milled for 4 hours. This samples have showed 21, 52% of porosity and 6,382 g/cm³ of the density of sintered. (author)

  16. Reclamation of uranium mining and milling disturbances

    International Nuclear Information System (INIS)

    Farmer, E.E.; Schuman, G.E.

    1987-01-01

    Since 1945 the history of uranium mining and milling in the US has been a story of wide fluctuations in market prices and in mining and milling capacity. The late 1960's and the 1970's saw a sizeable reduction in the production of yellowcake because of an earlier over-supply, a leveling off of the military demand, and a failure of the nuclear electric power industry to create the anticipated commercial demand. The decline in the domestic production of yellowcake has continued through the early 1980's to the present. Today, there are five operating uranium mills in the US: one in Wyoming, two in Utah, one in New Mexico, and one in Texas. Of these five mills, three are operating on a reduced schedule, as little as three days a month. A significant portion of the current US production of uranium goes overseas to fulfill Japanese, French, and other European contracts. There is still a sizeable reclamation job to be accomplished on old uranium wastes, both tailings impoundments and overburden embankments. Before the Uranium Mill Tailings Control Act of 1978 (PL 95-604), reclamation was frequently omitted altogether, or else done in a haphazard fashion. We do not know the total area of unreclaimed, radioactive, uranium overburden wastes in the western US, but the area is large, probably several thousand hectares. Fortunately, these overburden wastes are almost entirely located in remote areas. Mill tailings are more difficult to reclaim than overburden, and tailings represent a more serious health hazards. There are approximately 25 million metric tons of unreclaimed uranium mill tailings, with variable health hazards, located in the US

  17. Decontamination effect of milling by a jet mill on bacteria in rice flour.

    Science.gov (United States)

    Sotome, Itaru; Nei, Daisuke; Tsuda, Masuko; Mohammed, Sharif Hossen; Takenaka, Makiko; Okadome, Hiroshi; Isobe, Seiichiro

    2011-06-01

    The decontamination effect of milling by a jet mill was investigated by counting the number of bacteria in brown and white rice flour with mean particle diameters of 3, 20, and 40µm prepared by the jet mill. In the jet mill, the particles are crushed and reduced in size by the mechanical impact caused by their collision. Although the brown and white rice grains were contaminated with approximately 10(6) and 10(5) CFU/g bacteria, the microbial load of the rice flour decreased as the mean particle diameter decreased, ultimately decreasing to approximately 104 and 103 CFU/g in the brown and white rice flour. The temperature and pressure changes of the sample were not considered to have an effect on reducing the bacterial count during the milling. Hence, it was thought that the rice flour was decontaminated by other effects.

  18. Nano-oxide nucleation in a 14Cr-ODS steel elaborated by reactive-inspired ball-milling: Multiscale characterizations

    International Nuclear Information System (INIS)

    Brocq, M.; Legendre, F.; Sakasegawa, H.; Radiguet, B.; Cuvilly, F.; Pareige, P.; Mathon, M.H.

    2009-01-01

    Oxide dispersion strengthened (ODS) steels are promising structural materials for both fusion and fission Generation IV reactors. Indeed, they exhibit excellent mechanical and creep properties and radiation resistance thanks to a fine and dense dispersion of complex nanometric oxides. ODS steels are usually elaborated by ball-milling iron based and yttrium oxide powders and then by thermomechanical treatments. It is expected that ball-milling dissolves yttrium oxides in the metallic matrix and that annealing induces nano-oxide precipitation. However the formation mechanism remains unclear and as a consequence the process is still uncontrolled. In this context, we proposed a new approach based on reactive ball milling of iron oxide (Fe 2 O 3 ), yttria (YFe 3 ) and iron based alloy in a dedicated instrumented ball-milling device. Also, a fine scale characterization, after each step of the process including ball-milling, is performed. A Fe-14Cr-2W-1Ti-0.8Y-0.2O (%wt) ODS steel was synthesized by reactive ball-milling and was characterized at very fine scale in both as-milled and as-annealed state. Atom Probe Tomography (APT) and Small Angle Neutron Scattering (SANS) were combined. After ballmilling, most of Y and O were, as expected, in solution in the ferritic matrix but some complex Y-Ti nano-oxides were also observed, indicating that oxide nucleation can start during ball-milling. With annealing the number of nano-oxides increases. In this presentation, experimental results of APT and SANS will be detailed and compared with what is usually observed in ODS steels elaborated by conventional ball milling. Finally, a formation mechanism of nano-oxides deduced from these results will be proposed. (author)

  19. Dry sliding tribological behavior and mechanical properties of Al2024–5 wt.%B4C nanocomposite produced by mechanical milling and hot extrusion

    International Nuclear Information System (INIS)

    Abdollahi, Alireza; Alizadeh, Ali; Baharvandi, Hamid Reza

    2014-01-01

    Highlights: • Nanostructured Al2024 and Al2024–B 4 C nanocomposite prepared via mechanical milling. • The milled powders formed by hot pressing and then exposed to hot extrusion. • Tribological behavior and mechanical properties of samples were investigated. • Al2024–B 4 C nanocomposite showed a better wear resistance and mechanical properties. - Abstract: In this paper, tribological behavior and mechanical properties of nanostructured Al2024 alloy produced by mechanical milling and hot extrusion were investigated before and after adding B 4 C particles. Mechanical milling was used to synthesize the nanostructured Al2024 in attrition mill under argon atmosphere up to 50 h. A similar process was used to produce Al2024–5 wt.%B 4 C composite powder. The milled powders were formed by hot pressing and then were exposed to hot extrusion in 750 °C with extrusion ratio of 10:1. To study the microstructure of milled powders and hot extruded samples, optical microscopy, transmission electron microscopy and scanning electron microscopy (SEM) equipped with an energy dispersive X-ray spectrometer (EDS) were used. The mechanical properties of samples were also compared together using tension, compression and hardness tests. The wear properties of samples were studied using pin-on-disk apparatus under a 20 N load. The results show that mechanical milling decreases the size of aluminum matrix grains to less than 100 nm. The results of mechanical and wear tests also indicate that mechanical milling and adding B 4 C particles increase strength, hardness and wear resistance of Al2024 and decrease its ductility remarkably

  20. Effects of microstructure and mechanical properties of alloys 600 an 690 on secondary side SCC

    International Nuclear Information System (INIS)

    Vaillant, F.; Buisine, D.; Prieux, B.; Fournel, J.C.; Gelpi, A.

    1996-03-01

    Modeling for secondary side cracking is needed to understand the behaviour of alloy 600 in plants. They require a comprehensive understanding of the various influences of the material properties on Stress Corrosion Cracking (SCC), based on field experience and laboratory data. In an attempt to predict the materials effects on SCC behaviour of new steam generators, laboratory corrosion data of alloy 690 were overviewed. French field experience with steam generators equipped with drilled tube support plates (TSPs) has demonstrated that the lower the yield stress (YS) and the carbon content, the higher the susceptibility t secondary side cracking of mill-annealed (MA) alloy 600. Also heat treated (700 deg. C x 16 h) tubing has been shown to have a much better resistance, but this excellent resistance could not be attributed only to the material properties. In laboratory environments, particularly in caustics, results have confirmed several of the above mentioned key findings on alloy 600: in caustic environments and under constant loading, tubes fabricated from MA alloy 600 with low YS have exhibited the worst resistance to initiation; YS was found to be the most accurate parameter to account for the behaviour of MA alloy 600. A heat treatment at 700 deg. C appeared to reduce the propagation rates of cracks in alloy 600. The best IGSCC resistance of alloy 690 was obtained for tubes with intergranular precipitation of carbides. TT (700 deg. C) significantly improved the propagation resistance of alloy 690; in acidic and neutral sulfate environments, IGSCC of alloy 600 was not strongly dependent on the microstructure in the MA condition, but sensitization was detrimental. When alloy 600 and particularly alloy 690 were thermally treated at 700 deg. C x 16 h, the resistance to IGSCC was significantly improved. Tests performed on alloy 690 have shown a better resistance to IGSCC initiation and propagation than alloy 600, in NaOH and acidic sulfate environments. (authors

  1. Mechanochemical synthesis of nanocrystalline Fe and Fe–B magnetic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohammadi, Majid; Ghasemi, Ali, E-mail: ali13912001@yahoo.com; Tavoosi, Majid

    2016-12-01

    Mechanochemical synthesis and magnetic characterization of nanocrystalline Fe and Fe–B magnetic alloys was the goal of this study. In this regard, different Fe{sub 2}O{sub 3}–B{sub 2}O{sub 3} powder mixtures with sufficient amount of CaH{sub 2} were milled in a planetary ball mill in order to produce nanocrystalline Fe, Fe{sub 95}B{sub 5} and Fe{sub 85}B{sub 15} alloys. The produced samples were characterized using X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). The results showed that, nanocrystalline Fe, Fe{sub 95}B{sub 5} and Fe{sub 85}B{sub 15} alloys can be successfully synthesized by the reduction reaction of Fe{sub 2}O{sub 3} and B{sub 2}O{sub 3} with CaH{sub 2} during mechanical alloying. The structure of produced Fe{sub 95}B{sub 5} and Fe{sub 85}B{sub 15} alloys was a combination of Fe and Fe{sub 2}B phases with average crystallite sizes of about 15 and 10 nm, respectively. The produced nanocrystalline alloys exhibited soft magnetic properties with the coercivity and saturation of magnetization in the range of 170–240 Oe and 9–28 emu/g, respectively. Increasing the boron content has a destructive effect on soft magnetic properties of Fe–B alloys. - Highlights: • We study the mechanochemical synthesis of nanocrystalline boron, Fe and Fe–B alloys. • We study the reduction reaction of B{sub 2}O{sub 3}–CaH{sub 2} during milling. • We study the reduction reaction of Fe{sub 2}O{sub 3}–CaH{sub 2} during milling. • We study the reduction reaction of Fe{sub 2}O{sub 3}–B{sub 2}O{sub 3}–CaH{sub 2} during milling. • We study the effect of B on magnetic properties of nanocrystalline Fe–B alloys.

  2. Practitioner Profile: An Interview With Amanda Mills

    Directory of Open Access Journals (Sweden)

    Amanda Mills

    2012-01-01

    Full Text Available For more than 25 years, Amanda Mills has been working with arts organizations across Canada and with artists of all kinds to assist them in achieving financial sanity. She has taught business management at the University of Victoria and has prepared thousands of tax returns for writers, visual artists, choreographers, actors, filmmakers, broadcasters, and creative entrepreneurs. Ten years ago, bringing together her work on trauma, with twenty years of business management, Mills founded Loose Change Financial Therapy – the place where money and feelings meet. Mills has presented Loose Change workshops for social workers, teachers, psychotherapists, artists, anti-poverty activists, sex trade workers, women’s groups, and the general public.  She has been a guest on major Canadian radio and television broadcasts and profiled in many major Canadian newspapers and periodicals. Mills is also a crisis counselor and co-wrote a bestselling book on recovering from trauma. A tax professional and business manager, she is certified as a financial counselor under the Bankruptcy and Insolvency Act. Mills is also currently completing a certificate in mediation.

  3. GEOMETRICAL CHARACTERIZATION OF MICRO END MILLING TOOLS

    DEFF Research Database (Denmark)

    Borsetto, Francesca; Bariani, Paolo

    The milling process is one of the most common metal removal operation used in industry. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants/lubricants, ......The milling process is one of the most common metal removal operation used in industry. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants....../lubricants, milling strategies and controls. Moreover the accuracy of tool geometry directly affects the performance of the milling process influencing the dimensional tolerances of the machined part, the surface topography, the chip formation, the cutting forces and the tool-life. The dimensions of certain...... geometrical details, as for instance the cutting edge radius, are determined by characteristics of the manufacturing process, tool material, coating etc. While for conventional size end mills the basic tool manufacturing process is well established, the reduction of the size of the tools required...

  4. Optimization of FIB milling for rapid NEMS prototyping

    DEFF Research Database (Denmark)

    Malm, Bjarke; Petersen, Dirch Hjorth; Lei, Anders

    2011-01-01

    We demonstrate an optimized milling technique to focused ion beam (FIB) milling in template silicon membranes for fast prototyping of nanoelectromechanical systems (NEMS). Using a single-pass milling strategy the highly topology dependent sputtering rate is boosted and shorter milling time...... is achieved. Drift independence is obtained for small critical features using a radial scan strategy, and a back scan routine ensures minimal line width deviation removing redeposited material. Milling a design similar to a nano four-point probe with a pitch down to 400nm we display what optimized FIB milling...

  5. Simple thermodynamic model of the extension of solid solution of Cu-Mo alloys processed by mechanical alloying

    International Nuclear Information System (INIS)

    Aguilar, C.; Guzman, D.; Rojas, P.A.; Ordonez, Stella; Rios, R.

    2011-01-01

    Highlights: → Extension of solid solution in Cu-Mo systems achieved by mechanical alloying. → Simple thermodynamic model to explain extension of solid solution of Mo in Cu. → Model gives results that are consistent with the solubility limit extension reported in other works. - Abstract: The objective of this work is proposing a simple thermodynamic model to explain the increase in the solubility limit of the powders of the Cu-Mo systems or other binary systems processed by mechanical alloying. In the regular solution model, the effects of crystalline defects, such as; dislocations and grain boundary produced during milling were introduced. The model gives results that are consistent with the solubility limit extension reported in other works for the Cu-Cr, Cu-Nb and Cu-Fe systems processed by mechanical alloying.

  6. The postharvest of mill olives

    Directory of Open Access Journals (Sweden)

    Yousfi, Khaled

    2006-03-01

    Full Text Available The greatest deterioration of olive oil is due to poor handling of the olives during the time between harvesting and processing. Storage of olive fruits is carried out by simple heaping in fruit piles, waiting their processing. These fruits develop all kinds of degenerative processes in a short period of time. Oils obtained from them show characteristics hydrolytic and oxidative deteriorations confirmed by their high acidity values, peroxide value or ultraviolet absorbance at 232 and 270 nm. To avoid this situation, the industry is currently reducing the interval between harvesting and processing, through an increase in milling capacity. However, the equipment necessary for preventing the accumulation of fruit in January would be unnecessary for the rest of the season. In this chapter, refrigeration of the olive fruits, or the use of physical treatments, to allow the processing of unripe fruits, are analysed as possible alternatives.El mayor deterioro del aceite de oliva es debido a la inadecuada manipulación de las aceitunas durante el tiempo que media entre su cosecha y su procesado. El almacenamiento de las aceitunas se lleva acabo mediante el simple amontonamiento del fruto, esperando su procesamiento. Estos frutos desarrollan toda clase de procesos degenerativos en un corto periodo de tiempo. Los aceites obtenidos a partir de estos frutos exhiben deterioros hidrolíticos y oxidativos característicos, confirmados por sus valores altos de acidez, de índice de peróxidos o de absorbancia en la región ultravioleta a 232 y 270 nm. Para evitar esta situación, la industria intenta reducir al máximo el intervalo entre la cosecha y el procesado del fruto, mediante un aumento de la capacidad de molturación. Sin embargo, el equipo necesario para prevenir la acumulación de fruto en Enero no se precisa para el resto de la campaña. En este capítulo, la refrigeración de las aceitunas o el uso de tratamientos físicos, que permiten el procesado

  7. 2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y2O3 (+ ZrO2 or TiO2) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

  8. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  9. Controlled Thermal Expansion Alloys

    Data.gov (United States)

    National Aeronautics and Space Administration — There has always been a need for controlled thermal expansion alloys suitable for mounting optics and detectors in spacecraft applications.  These alloys help...

  10. Integrated chemical plants at the pulp mill

    Energy Technology Data Exchange (ETDEWEB)

    Ehtonen, P.; Hurme, M.; Jaervelaeinen, M.

    1995-12-31

    The goal of this paper is to present how the chemical plants can be integrated to the pulp mill. The integration renders possible to balance the chemical consumptions. The total mass balance of a pulp mill with the incoming fuel material and the outgoing waste and flue gases are discussed. The balance figures are presented for the chemicals of the modern fibre line, which will produce fully bleached softwood pulp with an improved effluent quality. The main benefits are lower chemical and transportation costs. The principal over-all plant process block diagrams and process descriptions are presented. The presented info system provides real time information on process and production status at overall mill and department levels. (author)

  11. Higher derivative super Yang-Mills theories

    International Nuclear Information System (INIS)

    Bergshoeff, E.; Rakowski, M.; Sezgin, E.

    1986-11-01

    The most general higher derivative Yang-Mills actions of the type (F 2 +α2F 4 ) which are globally supersymmetric up to order α 2 in six and ten dimensional spacetimes are given. The F 4 -terms turn out to occur in the combination α 2 (tr F 4 - 1/4(tr F 2 ) 2 ), where the trace is over the Lorentz indices. This result agrees with the low energy limit of the open superstring in ten dimensions, where α is the string tension. Surprisingly, the transformation rules of the Yang-Mills multiplet receive order α 2 corrections even in the off-shell formulation. For the case of Abelian Yang-Mills group, the action is expressed in Born-Infeld form with a metric generically given by (1+α 2 F 2 +...). (author)

  12. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  13. CO2 laser milling of hard tissue

    Science.gov (United States)

    Werner, Martin; Ivanenko, Mikhail; Harbecke, Daniela; Klasing, Manfred; Steigerwald, Hendrik; Hering, Peter

    2007-02-01

    Drilling of bone and tooth tissue belongs to recurrent medical procedures (screw- and pin-bores, bores for implant inserting, trepanation etc.). Small round bores can be in general quickly produced with mechanical drills. Problems arise however by angled drilling, by the necessity to fulfill the drilling without damaging of sensitive soft tissue beneath the bone, or by the attempt to mill precisely noncircular small cavities. We present investigations on laser hard tissue "milling", which can be advantageous for solving these problems. The "milling" is done with a CO2 laser (10.6 μm) with pulse duration of 50 - 100 μs, combined with a PC-controlled galvanic beam scanner and with a fine water-spray, which helps to avoid thermal side-effects. The damaging of underlying soft tissue can be prevented through control of the optical or acoustical ablation signal. The ablation of hard tissue is accompanied with a strong glowing, which is absent during the laser beam action on soft tissue. The acoustic signals from the diverse tissue types exhibit distinct differences in the spectral composition. Also computer image analysis could be a useful tool to control the operation. Laser "milling" of noncircular cavities with 1 - 4 mm width and about 10 mm depth is particularly interesting for dental implantology. In ex-vivo investigations we found conditions for fast laser "milling" of the cavities without thermal damage and with minimal tapering. It included exploration of different filling patterns (concentric rings, crosshatch, parallel lines and their combinations), definition of maximal pulse duration, repetition rate and laser power, optimal position of the spray. The optimized results give evidences for the applicability of the CO2 laser for biologically tolerable "milling" of deep cavities in the hard tissue.

  14. Electronic structure of alloys

    International Nuclear Information System (INIS)

    Ehrenreich, H.; Schwartz, L.M.

    1976-01-01

    The description of electronic properties of binary substitutional alloys within the single particle approximation is reviewed. Emphasis is placed on a didactic exposition of the equilibrium properties of the transport and magnetic properties of such alloys. Topics covered include: multiple scattering theory; the single band alloy; formal extensions of the theory; the alloy potential; realistic model state densities; the s-d model; and the muffin tin model. 43 figures, 3 tables, 151 references

  15. Improved dehydriding property of polyvinylpyrrolidone coated Mg-Ni hydrogen storage nano-composite prepared by hydriding combustion synthesis and wet mechanical milling

    Directory of Open Access Journals (Sweden)

    Linglong Yao

    2018-02-01

    Full Text Available In this work, polyvinylpyrrolidone (PVP coated Mg95Ni5 nano-composites were prepared by hydriding combustion synthesis (HCS plus wet mechanical milling (WM with tetrahydrofuran (THF and donated as WM-x wt% PVP (x = 1, 3, 5 and 7 respectively. The phase compositions, microstructures and dehydriding property, as well as the co-effect of PVP and THF were investigated in detail. XRD results showed that the average crystal size of MgH2 in the milled Mg95Ni5 decreased from 23 nm without PVP to 18 nm with 1 wt% PVP. The peak temperature of dehydrogenation of MgH2 in the milled Mg95Ni5 decreased from 293.0 °C without THF to 250.4 °C with THF. The apparent activation energy for decomposition of MgH2 in WM-7 wt% PVP was estimated to be 66.94 kJ/mol, which is 37.70 kJ/mol lower than that of milled Mg95Ni5 without THF and PVP. PVP and THF can facilitate the refinement of particle size during mechanical milling process. Attributed to small particle sizes and synergistic effect of PVP and THF, the composites exhibit markedly improved dehydriding properties. Keywords: Mg-Ni-PVP, Composite, Mg-based alloy, Wet mechanical milling, Dehydriding temperature

  16. XRD and HREM studies from the decomposition of icosahedral AlCuFe single-phase by high-energy ball milling

    International Nuclear Information System (INIS)

    Patino-Carachure, C.; Tellez-Vazquez, O.; Rosas, G.

    2011-01-01

    Highlights: → Point defects induced during milling leading to an order-disorder quasicrystal transition. → Nanoquasicrystalline regions of 12 nm are obtained. → Highly ordered i-phase with high symmetry transforms to a crystalline phase of intermetallic character and lower symmetry. - Abstract: In this investigation the Al 64 Cu 24 Fe 12 alloy was melted in an induction furnace and solidified under normal casting conditions. In order to obtain the icosahedral phase (i-phase) in a single-phase region, the as-cast sample was subject to a heat treatment at 700 deg. C under argon atmosphere. Subsequently, the i-phase was milled for different times in order to evaluate phase stability under heavy deformation. X-ray diffraction (XRD) and high-resolution electron microscopy (HREM) analysis were conducted to the structural characterization of ball-milled powders. XRD results indicated a reduction in quasicrystal size during mechanical ball milling to about 30 h. HREM analysis revealed the presence of aperiodic nano-domains, for example, with apparent fivefold symmetry axis. Therefore, the i-phase remains stable over the first 30 h of ball-milling time. However, among 30-50 h of mechanical milling the i-phase transforms progressively into β-cubic phase.

  17. XRD and HREM studies from the decomposition of icosahedral AlCuFe single-phase by high-energy ball milling

    Energy Technology Data Exchange (ETDEWEB)

    Patino-Carachure, C.; Tellez-Vazquez, O. [Instituto de Investigaciones Metalurgicas, UMSNH, Edificio U, Ciudad Universitaria, Morelia, Michoacan 58000 (Mexico); Rosas, G., E-mail: grtrejo@umich.mx [Instituto de Investigaciones Metalurgicas, UMSNH, Edificio U, Ciudad Universitaria, Morelia, Michoacan 58000 (Mexico)

    2011-10-13

    Highlights: > Point defects induced during milling leading to an order-disorder quasicrystal transition. > Nanoquasicrystalline regions of 12 nm are obtained. > Highly ordered i-phase with high symmetry transforms to a crystalline phase of intermetallic character and lower symmetry. - Abstract: In this investigation the Al{sub 64}Cu{sub 24}Fe{sub 12} alloy was melted in an induction furnace and solidified under normal casting conditions. In order to obtain the icosahedral phase (i-phase) in a single-phase region, the as-cast sample was subject to a heat treatment at 700 deg. C under argon atmosphere. Subsequently, the i-phase was milled for different times in order to evaluate phase stability under heavy deformation. X-ray diffraction (XRD) and high-resolution electron microscopy (HREM) analysis were conducted to the structural characterization of ball-milled powders. XRD results indicated a reduction in quasicrystal size during mechanical ball milling to about 30 h. HREM analysis revealed the presence of aperiodic nano-domains, for example, with apparent fivefold symmetry axis. Therefore, the i-phase remains stable over the first 30 h of ball-milling time. However, among 30-50 h of mechanical milling the i-phase transforms progressively into {beta}-cubic phase.

  18. Microstructural changes and effect of variation of lattice strain on positron annihilation lifetime parameters of zinc ferrite nanocomposites prepared by high enegy ball-milling

    Directory of Open Access Journals (Sweden)

    Abhijit Banerjee

    2012-12-01

    Full Text Available Zn-ferrite nanoparticles were synthesized at room temperature by mechanical alloying the stoichiometric (1:1 mol% mixture of ZnO and α-Fe2O3 powder under open air. Formation of both normal and inverse spinel ferrite phases was noticed after 30 minutes and 2.5 hours ball milling respectively and the content of inverse spinel phase increased with increasing milling time. The phase transformation kinetics towards formation of ferrite phases and microstructure characterization of ball milled ZnFe2O4 phases was primarily investigated by X-ray powder diffraction pattern analysis. The relative phase abundances of different phases, crystallite size, r.m.s. strain, lattice parameter change etc. were estimated from the Rietveld powder structure refinement analysis of XRD data. Positron annihilation lifetime spectra of all ball milled samples were deconvoluted with three lifetime parameters and their variation with milling time duration was explained with microstructural changes and formation of different phases with increase of milling time duration.

  19. Predicting radon flux from uranium mill tailings

    International Nuclear Information System (INIS)

    Freeman, H.D.; Hartley, J.N.

    1983-11-01

    Pacific Northwest Laboratory (PNL), under contract to the US Department of Energy (DOE) Uranium Mill Tailings Remedial Action Project (UMTRAP) office, is developing technology for the design of radon barriers for uranium mill tailings piles. To properly design a radon cover for a particular tailings pile, the radon flux emanating from the bare tailings must be known. The tailings characteristics required to calculate the radon flux include radium-226 content, emanating power, bulk density, and radon diffusivity. This paper presents theoretical and practical aspects of estimating the radon flux from an uranium tailings pile. Results of field measurements to verify the calculation methodology are also discussed. 24 references, 4 figures, 4 tables

  20. Einstein-Yang-Mills-Lorentz black holes

    Energy Technology Data Exchange (ETDEWEB)

    Cembranos, Jose A.R.; Gigante Valcarcel, Jorge [Universidad Complutense de Madrid, Departamento de Fisica Teorica I, Madrid (Spain)

    2017-12-15

    Different black hole solutions of the coupled Einstein-Yang-Mills equations have been well known for a long time. They have attracted much attention from mathematicians and physicists since their discovery. In this work, we analyze black holes associated with the gauge Lorentz group. In particular, we study solutions which identify the gauge connection with the spin connection. This ansatz allows one to find exact solutions to the complete system of equations. By using this procedure, we show the equivalence between the Yang-Mills-Lorentz model in curved space-time and a particular set of extended gravitational theories. (orig.)

  1. Prototyping of Dental Structures Using Laser Milling

    Science.gov (United States)

    Andreev, A. O.; Kosenko, M. S.; Petrovskiy, V. N.; Mironov, V. D.

    2016-02-01

    The results of experimental studies of the effect of an ytterbium fiber laser radiation parameters on processing efficiency and quality of ZrO2 ceramics widely used in stomatology are presented. Laser operating conditions with optimum characteristics for obtaining high quality final surfaces and rapid material removal of dental structures are determined. The ability of forming thin-walled ceramic structures by laser milling technology (a minimum wall thickness of 50 μm) is demonstrated. The examples of three-dimensional dental structures created in computer 3D-models of human teeth using laser milling are shown.

  2. Gauged supersymmetries in Yang-Mills theory

    International Nuclear Information System (INIS)

    Tissier, Matthieu; Wschebor, Nicolas

    2009-01-01

    In this paper we show that Yang-Mills theory in the Curci-Ferrari-Delbourgo-Jarvis gauge admits some up to now unknown local linear Ward identities. These identities imply some nonrenormalization theorems with practical simplifications for perturbation theory. We show, in particular, that all renormalization factors can be extracted from two-point functions. The Ward identities are shown to be related to supergauge transformations in the superfield formalism for Yang-Mills theory. The case of nonzero Curci-Ferrari mass is also addressed.

  3. Automation for pilger mills at NZFP

    International Nuclear Information System (INIS)

    Manoher; Ramesh, K.; Rout, J.K.

    1997-01-01

    Pilgering is the critical operation in production of zircaloy fuel tubes. The in-going tube is required for feeding in pilgering and the outgoing pilger tube length is measured and is cut into required lengths and transferred to storage tank before sending for degreasing. The paper deals with the automation of the above operation carried out on the pilger mills of New Zircaloy Fabrication Plant (NZFP). This has helped in improving the quality of the pilgered tubes and productivity of the mill besides eliminating manual handling and cutting operations

  4. Operating System For Numerically Controlled Milling Machine

    Science.gov (United States)

    Ray, R. B.

    1992-01-01

    OPMILL program is operating system for Kearney and Trecker milling machine providing fast easy way to program manufacture of machine parts with IBM-compatible personal computer. Gives machinist "equation plotter" feature, which plots equations that define movements and converts equations to milling-machine-controlling program moving cutter along defined path. System includes tool-manager software handling up to 25 tools and automatically adjusts to account for each tool. Developed on IBM PS/2 computer running DOS 3.3 with 1 MB of random-access memory.

  5. Nonperturbative Results for Yang-Mills Theories

    DEFF Research Database (Denmark)

    Sannino, Francesco; Schechter, Joseph

    2010-01-01

    Some non perturbative aspects of the pure SU(3) Yang-Mills theory are investigated assuming a specific form of the beta function, based on a recent modification by Ryttov and Sannino of the known one for supersymmetric gauge theories. The characteristic feature is a pole at a particular value....... Assuming the usual QCD value one finds it to be 1.67 GeV, which is in surprisingly good agreement with a quenched lattice calculation. A similar calculation is made for the supersymmetric Yang-Mills theory where the corresponding beta function is considered to be exact....

  6. Barium Ferrite Ball Milled in Vacuum

    International Nuclear Information System (INIS)

    Campbell, S.J.; Wu, E.; Kaczmarek, W.A.; Wang, G.

    1998-01-01

    The structural and magnetic behaviour of BaFe 12 O 19 subjected to milling in vacuum for 1000 h has been investigated by x-ray powder diffraction and Moessbauer effect spectroscopy techniques. Pronounced structural disorder is obtained along with partial decomposition of BaFe 12 O 19 to α-Fe 2 O 3 and evidence for superparamagnetic relaxation effects due to the fine particles produced on milling. Restoration of the fully crystallised BaFe 12 O 19 structure on annealing at 1000 deg. C is accompanied by a six fold enhancement in the magnetic coercivity. This behaviour is linked with the fine crystallites

  7. Hollow Mill for Extraction of Stripped Titanium Screws: An Easy ...

    African Journals Online (AJOL)

    countries. The known alternative in such condition is ... Key words: Hollow mill, stripped screws, titanium locked plates ... used a locally manufactured stainless steel hollow mill, ... head ‑ plate hole” assembly as a mono‑block single unit. In.

  8. Electropolishing or chemical milling of beryllium to remove machining defects

    International Nuclear Information System (INIS)

    Helms, J.R.

    1975-12-01

    The techniques of electropolishing and chemical milling to remove machine damage from beryllium are compared. Both techniques are found to be effective; chemical milling is recommended because it is easier to use and control

  9. Parametric optimization of CNC end milling using entropy ...

    African Journals Online (AJOL)

    Parametric optimization of CNC end milling using entropy measurement technique combined with grey-Taguchi method. ... International Journal of Engineering, Science and Technology ... Keywords: CNC end milling, surface finish, material removal rate (MRR), entropy measurement technique, Taguchi method ...

  10. Investigation of the milling capabilities of the F10 Fine Grind mill using Box-Behnken designs.

    Science.gov (United States)

    Tan, Bernice Mei Jin; Tay, Justin Yong Soon; Wong, Poh Mun; Chan, Lai Wah; Heng, Paul Wan Sia

    2015-01-01

    Size reduction or milling of the active is often the first processing step in the design of a dosage form. The ability of a mill to convert coarse crystals into the target size and size distribution efficiently is highly desirable as the quality of the final pharmaceutical product after processing is often still dependent on the dimensional attributes of its component constituents. The F10 Fine Grind mill is a mechanical impact mill designed to produce unimodal mid-size particles by utilizing a single-pass two-stage size reduction process for fine grinding of raw materials needed in secondary processing. Box-Behnken designs were used to investigate the effects of various mill variables (impeller, blower and feeder speeds and screen aperture size) on the milling of coarse crystals. Response variables included the particle size parameters (D10, D50 and D90), span and milling rate. Milled particles in the size range of 5-200 μm, with D50 ranging from 15 to 60 μm, were produced. The impeller and feeder speeds were the most critical factors influencing the particle size and milling rate, respectively. Size distributions of milled particles were better described by their goodness-of-fit to a log-normal distribution (i.e. unimodality) rather than span. Milled particles with symmetrical unimodal distributions were obtained when the screen aperture size was close to the median diameter of coarse particles employed. The capacity for high throughput milling of particles to a mid-size range, which is intermediate between conventional mechanical impact mills and air jet mills, was demonstrated in the F10 mill. Prediction models from the Box-Behnken designs will aid in providing a better guide to the milling process and milled product characteristics. Copyright © 2014 Elsevier B.V. All rights reserved.

  11. Magnetic and structural properties of mechanically alloyed Tb{sub 0.257-x}Nd{sub x}Fe{sub 0.743} alloys, with x = 0 and 0.257

    Energy Technology Data Exchange (ETDEWEB)

    Rojas Martinez, Y., E-mail: yarojas@ut.edu.co; Bustos Rodriguez, H.; Oyola Lozano, D. [University of Tolima, Department of Physics (Colombia); Perez Alcazar, G. A.; Paz, J. C. [University of Valle, Department of Physics (Colombia)

    2007-02-15

    The alloys between a transition metal and a rare earth present magnetic and magneto optical properties of exceptional interest for the production of magnetic devices for information storage. In this work we report the magnetic and structural properties, obtained by Moessbauer spectrometry (MS) and X-ray diffraction (XRD), of Tb{sub 0.257-x}Nd{sub x}Fe{sub 0.743} alloys with x = 0 and 0.257 prepared by mechanical alloying during 12, 24 and 48 h, to study the influence of the milling time in their magnetic and structural properties. The X-rays results show for all the samples that the {alpha} and an amorphous phase are always present. The first decreases and the second increases with the increase of the milling time. Moessbauer results show that the amorphous phase in samples with Nd is ferromagnetic and appears as a hyperfine field distribution and a broad doublet, and that as the milling time increases the paramagnetic contribution increases. For samples with Tb the amorphous phase is paramagnetic and appears as a broad doublet which increases with the milling time and for 48 h milling it appears an additional broad singlet.

  12. Mill Designed Bio bleaching Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Institute of Paper Science Technology

    2004-01-30

    generation of laccase has a broad spectrum of operating parameters. Nonetheless, the development of future genetically engineered laccases with enhanced temperature, pH and redox potentials will dramatically improve the overall process. A second challenge for LMS bleaching technologies is the need to develop effective, catalytic mediators. From the literature we already know this is feasible since ABTS and some inorganic mediators are catalytic. Unfortunately, the mediators that exhibit catalytic properties do not exhibit significant delignification properties and this is a challenge for future research studies. Potential short-term mill application of laccase has been recently reported by Felby132 and Chandra133 as they have demonstrated that the physical properties of linerboard can be improved when exposed to laccase without a chemical mediator. In addition, xxx has shown that the addition of laccase to the whitewater of the paper machine has several benefits for the removal of colloidal materials. Finally, this research program has presented important features on the delignification chemistry of LMS{sub NHA} and LMS{sub VA} that, in the opinion of the author, are momentous contributions to the overall LMS chemistry/biochemistry knowledge base which will continue to have future benefits.

  13. Machinability Evaluation in Hard Milling of AISI D2 Steel

    OpenAIRE

    Gaitonde, Vinayak Neelakanth; Karnik, Sulse Ramesh; Maciel, Caio Henrique Alves; Rubio, Juan Carlos Campos; Abrão, Alexandre Mendes

    2016-01-01

    Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting...

  14. Management of wastes from uranium mines and mills

    International Nuclear Information System (INIS)

    Thomas, K.T.

    1981-01-01

    Uranium mining and milling operations have not given rise to much concern about their hazards, and with advancing technologies for mill processing and waste management, the situation will continue to improve. However, the disposal of large quantities of waste produced in mining and milling does have an environmental impact, owing to the long half-lives and the ready availability of the toxic radionuclides Ra-226 and Rn-222. This article deals with the management of wastes from uranium mines and mills

  15. Mechanically alloyed PrFeB nanocrystalline magnets

    International Nuclear Information System (INIS)

    Kaszuwara, W.; Leonowicz, M.

    1998-01-01

    Mechanically alloyed PrFeB nanocrystalline magnets were prepared by extensive ball milling of Pr, Fe and Fe 80 B 20 powders, followed by diffusion annealing. After milling, the material consisted of nanocrystalline α-Fe crystallites embedded in amorphous Pr-rich matrix. Thermomagnetic and calorimetric investigations of the transformations which occurred during annealing showed that the amorphous phase crystallised at 240 C, leading to the formation of crystalline Pr having lattice constants 10% greater than those shown in the ASTM data. This fact indicated that mechanical alloying and low temperature annealing led to the formation of a solid solution of either Fe or B in Pr, which does not exist in the equilibrium state. The Pr 2 Fe 14 B phase was subsequently formed within a temperature range of 420-620 C. The magnetic properties of magnets depend on the phase structure and grain size. Milling time appears to be a decisive processing parameter for the tailoring of the magnetic properties. Depending on the phase structure, the coercivities varied from 100 to 1200 kA/m and, respectively, the remanences from 0.98 T to 0.6 T. The highest maximum energy product was 80 kJ/m 3 . (orig.)

  16. Study of structural, optical and thermal properties of nanostructured SnSe{sub 2} prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Borges, Z.V. [Faculdade de Tecnologia, Universidade Federal do Amazonas, 3000 Japiim, 69077-000 Manaus, Amazonas (Brazil); Poffo, C.M., E-mail: claudio.poffo@ufsc.br [Universidade Federal de Santa Catarina, Campus de Araranguá, 88900-000, Santa Catarina (Brazil); Lima, J.C. de [Departamento de Física, Universidade Federal de Santa Catarina, Campus Trindade, C.P. 476, 88040-900 Florianópolis, Santa Catarina (Brazil); Souza, S.M. de; Trichês, D.M.; Nogueira, T.P.O. [Departamento de Física, Universidade Federal do Amazonas, 3000 Japiim, 69077-000 Manaus, Amazonas (Brazil); Manzato, L. [Instituto Federal de Educação, Ciência e Tecnologia do Amazonas, 1672, 69075-351 Manaus, Amazonas (Brazil); Biasi, R.S. de [Seção de Engenharia Mecânica e de Materiais, Instituto Militar de Engenharia, 22290-270 Rio de Janeiro (Brazil)

    2016-02-01

    A nanostructured SnSe{sub 2} phase was successfully produced by mechanical alloying. The influence of defect centers on the structural, optical and photoacoustic properties of the alloy was investigated by annealing the as-milled SnSe{sub 2} powder. From optical absorbance and photoacoustic absorption measurements, the energy band gap, E{sub g}, and the thermal diffusivity, α, values were determined for as-milled and annealed samples. The thermal conductivity values for the as-milled and annealed samples were estimated by using the α values obtained from the photoacoustic measurements, the density values obtained from the Rietveld refinement of the X-ray diffraction patterns and the specific heat value for the bulk SnSe{sub 2} phase. These values were used to estimate the dimensionless figure of merit ZT. It was evidenced that the ZT parameter of the as-milled nanostructured SnSe{sub 2} sample is almost twice larger than the ZT of the annealed sample. - Highlights: • Nanostructured SnSe{sub 2} was produced using Mechanical Alloying technique. • As milled sample has a high fraction of interfacial component (80%). • Thermal diffusivity value for nanostructured SnSe{sub 2} was a new report in literature.

  17. Fabrication of metallic alloy powder (Ni{sub 3}Fe) from Fe–77Ni scrap

    Energy Technology Data Exchange (ETDEWEB)

    Seo, Inseok [ES Materials Research Center, Research Institute of Industrial Science and Technology, Incheon 406-840 (Korea, Republic of); Shin, Shun-Myung [Extractive Metallurgy Department, Korea Institute of Geoscience and Mineral Resources, Deajeon 305-350 (Korea, Republic of); Ha, Sang-An [Department of Environmental Engineering, Silla University, Busan 46958 (Korea, Republic of); Wang, Jei-Pil, E-mail: jpwang@pknu.ac.kr [Department of Metallurgical Engineering, Pukyong National University, Busan 608-739 (Korea, Republic of)

    2016-06-15

    The oxidation behavior of Fe–77Ni alloy scrap was investigated at an oxygen partial pressure of 0.2 atm and temperatures ranging from 400 °C to 900 °C. The corresponding oxidation rate increased with increasing temperature and obeyed the parabolic rate law, as evidenced by its linear proportionality to the temperature. In addition, surface morphologies, cross-sectional views, compositions, structural properties were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD). Diffusion through either the spinel structure or the NiO layer, which were both present in the alloy during oxidation at elevated temperatures, was deemed the rate-limiting step of the reaction. The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap was obtained using ball-milling and sieving processes. In fact, 15 h of milling yielded a recovery ratio of 97%. Using hydrogen gas, the oxide powder was successfully reduced to an alloy powder of Ni{sub 3}Fe and reduction rates of ∼97% were achieved after 3 h at 1000 °C. - Highlights: • The oxidation behavior of Fe–77Ni alloy scrap was investigated. • The oxide powder less than 10 μm was obtained from Fe–77Ni alloy scrap. • Using hydrogen gas, the oxide powder was successfully reclaimed. • Reduction rates of ∼97% were achieved after 3 h at 1000 °C.

  18. Straining electrode behavior and corrosion resistance of nickel base alloys in high temperature acidic solution

    International Nuclear Information System (INIS)

    Yamanaka, Kazuo

    1992-01-01

    Repassivation behavior and IGA resistance of nickel base alloys containing 0∼30 wt% chromium was investigated in high temperature acid sulfate solution. (1) The repassivation rate was increased with increasing chromium content. And so the amounts of charge caused by the metal dissolution were decreased with increasing chromium content. (2) Mill-annealed Alloy 600 suffered IGA at low pH environment below about 3.5 at the fixed potentials above the corrosion potential in 10%Na 2 SO 4 +H 2 SO 4 solution at 598K. On the other hand, thermally-treated Alloy 690 was hard to occur IGA at low pH environments which mill-annealed Alloy 600 occurred IGA. (3) It was considered that the reason, why nickel base alloys containing high chromium content such as Alloy 690 (60%Ni-30%Cr-10%Fe) had high IGA/SCC resistance in high temperature acidic solution containing sulfate ion, is due to both the promotion of the repassivation and the suppression of the film dissolution by the formation of the dense chromium oxide film

  19. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  20. 46 CFR 50.25-3 - Manufacturer or mill certification.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Manufacturer or mill certification. 50.25-3 Section 50... PROVISIONS Acceptance of Material and Piping Components § 50.25-3 Manufacturer or mill certification. (a) A manufacturer or mill producing materials used in certain products for installation on inspected vessels, shall...

  1. ROMI 4.0: Updated Rough Mill Simulator

    Science.gov (United States)

    Timo Grueneberg; R. Edward Thomas; Urs Buehlmann

    2012-01-01

    In the secondary hardwood industry, rough mills convert hardwood lumber into dimension parts for furniture, cabinets, and other wood products. ROMI 4.0, the US Department of Agriculture Forest Service's ROugh-MIll simulator, is a software package designed to simulate the cut-up of hardwood lumber in rough mills in such a way that a maximum possible component yield...

  2. 78 FR 31315 - Kraft Pulp Mills NSPS Review

    Science.gov (United States)

    2013-05-23

    ... Kraft Pulp Mills NSPS Review; Proposed Rule #0;#0;Federal Register / Vol. 78 , No. 100 / Thursday, May...-OAR-2012-0640; FRL-9815-9] RIN 2060-AR64 Kraft Pulp Mills NSPS Review AGENCY: Environmental Protection... performance standards for kraft pulp mills. These revised standards include particulate matter emission limits...

  3. 7 CFR 58.419 - Curd mill and miscellaneous equipment.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Curd mill and miscellaneous equipment. 58.419 Section... Service 1 Equipment and Utensils § 58.419 Curd mill and miscellaneous equipment. Knives, hand rakes... of the curd mill should be of stainless steel. All pieces of equipment shall be so constructed that...

  4. 7 CFR 868.301 - Definition of milled rice.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 7 2010-01-01 2010-01-01 false Definition of milled rice. 868.301 Section 868.301... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Terms Defined § 868.301 Definition of milled rice. Whole or broken kernels of rice (Oryza sativa L.) from which the hulls and at...

  5. Texture formation in iron particles using mechanical milling with graphite as a milling aid

    Energy Technology Data Exchange (ETDEWEB)

    Motozuka, S.; Hayashi, K. [Department of Mechanical Engineering, Gifu National College of Technology, 2236-2 Kamimakuwa, Motosu, Gifu 501-0495 (Japan); Tagaya, M. [Department of Materials Science and Technology, Nagaoka University of Technology, 1603-1 Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Morinaga, M. [Toyota Physical and Chemical Research Institute, 41-1, Yokomichi, Nagakute, Aichi 480-1192 (Japan)

    2015-09-15

    Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method.

  6. Texture formation in iron particles using mechanical milling with graphite as a milling aid

    International Nuclear Information System (INIS)

    Motozuka, S.; Hayashi, K.; Tagaya, M.; Morinaga, M.

    2015-01-01

    Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method

  7. Purchases of Degrees from Diploma Mills.

    Science.gov (United States)

    Cramer, Robert J.

    In response to a request from the Permanent Subcommittee on Investigations of the Senate Committee on Governmental Affairs, the General Accounting Office (GAO) investigated issues concerning the proliferation of "diploma mills," which sell bogus academic degrees based on "life experience" or substandard or negligible work.…

  8. CVD carbon powders modified by ball milling

    Directory of Open Access Journals (Sweden)

    Kazmierczak Tomasz

    2015-09-01

    Full Text Available Carbon powders produced using a plasma assisted chemical vapor deposition (CVD methods are an interesting subject of research. One of the most interesting methods of synthesizing these powders is using radio frequency plasma. This method, originally used in deposition of carbon films containing different sp2/sp3 ratios, also makes possible to produce carbon structures in the form of powder. Results of research related to the mechanical modification of these powders have been presented. The powders were modified using a planetary ball mill with varying parameters, such as milling speed, time, ball/powder mass ratio and additional liquids. Changes in morphology and particle sizes were measured using scanning electron microscopy and dynamic light scattering. Phase composition was analyzed using Raman spectroscopy. The influence of individual parameters on the modification outcome was estimated using statistical method. The research proved that the size of obtained powders is mostly influenced by the milling speed and the amount of balls. Powders tend to form conglomerates sized up to hundreds of micrometers. Additionally, it is possible to obtain nanopowders with the size around 100 nm. Furthermore, application of additional liquid, i.e. water in the process reduces the graphitization of the powder, which takes place during dry milling.

  9. Radiosensitivity of quince seeds (Cydonia oblonga Mill.)

    International Nuclear Information System (INIS)

    Dall'Orto, F.A.C.; Ojima, M.; Hiroce, R.; Igue, T.; Ferraz, E.S.B.; Nascimento Filho, V.F. do; Menten, J.O.M.; Tulmann Neto, A.; Ando, A.

    1984-01-01

    The investigation with quince seeds (Cydonia oblonga Mill.) radiosensitivity and the mineral composition of the plants obtained for mutation breeding are related. The concentration of some macro and micronutrients in quince seedlings obtained from irradiated seeds are studied. (M.A.C.) [pt

  10. Yang-Mills formulation of interacting strings

    International Nuclear Information System (INIS)

    Chan Hongmo; Tsou Sheungtsun

    1988-06-01

    A suggestion that the theory of interacting open bosonic string be reformulated as a generalised Yang-Mills theory is further elucidated. Moreover, a serious reservation regarding the ordering of operators in the earlier 'proof' of equivalence between the new and standard formulations is now removed. (author)

  11. Credentialism: Why We Have Diploma Mills.

    Science.gov (United States)

    Arnstein, George

    1982-01-01

    The demand for credentials and college degrees in the United States has spawned the establishment of many degree-granting institutions that are nothing more than diploma mills. Despite some indicators of institutional quality, such as accreditation and state licensing, the identification of substandard colleges is not always an easy task. (WD)

  12. Uranium mill tailings and risk estimation

    International Nuclear Information System (INIS)

    Marks, S.

    1984-04-01

    Work done in estimating projected health effects for persons exposed to mill tailings at vicinity properties is described. The effect of the reassessment of exposures at Hiroshima and Nagasaki on the risk estimates for gamma radiation is discussed. A presentation of current results in the epidemiological study of Hanford workers is included. 2 references

  13. Unique specification of Yang-Mills solutions

    International Nuclear Information System (INIS)

    Campbell, W.B.; Joseph, D.W.; Morgan, T.A.

    1980-01-01

    Screened time-independent cylindrically-symmetric solutions of Yang-Mills equations are given which show that the source does not uniquely determine the field. However, these particular solutions suggest a natural way of uniquely specifying solutions in terms of a physical realization of a symmetry group. (orig.)

  14. Species status of Mill Creek Elliptio

    Energy Technology Data Exchange (ETDEWEB)

    Davis, G.M. [Academy of Natural Sciences (United States); Mulvey, M. [Savannah River Ecology Lab., Aiken, SC (United States)

    1993-12-31

    This report discusses environmental effects of the Savannah River Plant on aqautic populations in Mill Creek and surrounding tributaries. Of particular concern was the status of Elliptio. Genetics and phenotypic characteristics have shown that the current classification system is not adequate for these populations. The appendices characterize genetic variability at different loci, electrophoretic data, allele frequencies, sympatric species, and anatomical characters.

  15. Lucky Mc Uranium Mill. Draft environmental statement

    International Nuclear Information System (INIS)

    1977-06-01

    The Environmental Impact Statement addressed the following: the existing environment; operations; environmental impacts; environmental effects of accidents; monitoring programs and other mitigating measures; unavoidable adverse environmental impacts; relationship between short-term uses of the environment and long-term productivity; irreversible and irretrievable commitments of resources; alternatives; and NRC benefit-cost summary for the Lucky Mc Mill

  16. Random geometry and Yang-Mills theory

    International Nuclear Information System (INIS)

    Froehlich, J.

    1981-01-01

    The author states various problems and discusses a very few preliminary rigorous results in a branch of mathematics and mathematical physics which one might call random (or stochastic) geometry. Furthermore, he points out why random geometry is important in the quantization of Yang-Mills theory. (Auth.)

  17. Understanding milling induced changes: Some results

    Indian Academy of Sciences (India)

    Unknown

    simple model systems. ... times in a planetary mill are shown in figure 2. ... dynamics (CD) model, based on Martin's model for driven systems,21 along with an ... feature of the phase diagram is the self closing miscibility gap at low temperature.

  18. Understanding Biomass Ignition in Power Plant Mills

    DEFF Research Database (Denmark)

    Schwarzer, Lars; Jensen, Peter Arendt; Glarborg, Peter

    2017-01-01

    Converting existing coal fired power plants to biomass is a readily implemented strategy to increase the share of renewable energy. However, changing from one fuel to another is not straightforward: Experience shows that wood pellets ignite more readily than coal in power plant mills or storages...

  19. Cuttable Ruled Surface Strips for Milling

    DEFF Research Database (Denmark)

    Steenstrup, Kasper Hornbak; Nørbjerg, Toke Bjerge; Søndergaard, Asbjørn

    2016-01-01

    This paper proposes a novel pre-processing method for industrial robotic CNC-milling. The method targets a hybrid machining process, in which the main bulk of material is removed through robotic hot or abrasive wire cutting, after which regular CNC-machining is employed for removal of the remaining...

  20. On the bistable zone of milling processes.

    Science.gov (United States)

    Dombovari, Zoltan; Stepan, Gabor

    2015-09-28

    A modal-based model of milling machine tools subjected to time-periodic nonlinear cutting forces is introduced. The model describes the phenomenon of bistability for certain cutting parameters. In engineering, these parameter domains are referred to as unsafe zones, where steady-state milling may switch to chatter for certain perturbations. In mathematical terms, these are the parameter domains where the periodic solution of the corresponding nonlinear, time-periodic delay differential equation is linearly stable, but its domain of attraction is limited due to the existence of an unstable quasi-periodic solution emerging from a secondary Hopf bifurcation. A semi-numerical method is presented to identify the borders of these bistable zones by tracking the motion of the milling tool edges as they might leave the surface of the workpiece during the cutting operation. This requires the tracking of unstable quasi-periodic solutions and the checking of their grazing to a time-periodic switching surface in the infinite-dimensional phase space. As the parameters of the linear structural behaviour of the tool/machine tool system can be obtained by means of standard modal testing, the developed numerical algorithm provides efficient support for the design of milling processes with quick estimates of those parameter domains where chatter can still appear in spite of setting the parameters into linearly stable domains. © 2015 The Authors.

  1. VENVAL : a plywood mill cost accounting program

    Science.gov (United States)

    Henry Spelter

    1991-01-01

    This report documents a package of computer programs called VENVAL. These programs prepare plywood mill data for a linear programming (LP) model that, in turn, calculates the optimum mix of products to make, given a set of technologies and market prices. (The software to solve a linear program is not provided and must be obtained separately.) Linear programming finds...

  2. A class of Yang-Mills solutions

    International Nuclear Information System (INIS)

    Castillejo, L.; Kugler, M.

    1980-09-01

    We investigate a class of solutions of the classical SU(2) Yang-Mills equations. The symmetry of this class prescribes a natural set of gauge invariant degrees of freedom. Using these degrees of freedom we obtain a simple set of equations which enables us to find all the solutions belonging to the class under discussion. (Author)

  3. Buffalo calves intoxicated with Ageratum houstonianum mill

    Science.gov (United States)

    Ageratum houstonianum Mill, a noxious weed has been reported to contain pyrrolizidine alkaloids, saponins, triterpens and coumarin. It is an invasive weed that is commonly found in the pasturelands of tropical and subtropical regions. The objectives of this work were to verify the toxicity of A. ho...

  4. Investigation of finely dispersed grind of magnetically hard SmCo5 and Nd2Fe14B alloys

    International Nuclear Information System (INIS)

    Balalaev, Yu.N.; Kosobudskij, I.D.

    2000-01-01

    Possibility of preparation of finely dispersed powders of SmCo 5 and Nd 2 Fe 14 B allays investigated and comparison of different types of grinding processes is conducted. Results of comparison of the processes in vibrational mills and disintegrators permit to conclude that density and structure of grindable materials effect on the rate and quality of grinding of magnetically hard alloys [ru

  5. Hexagonal close packed to face centered cubic polymorphic transformation in nanocrystalline titanium-zirconium system by mechanical alloying

    International Nuclear Information System (INIS)

    Bera, S.; Manna, I.

    2006-01-01

    The present study reports a reversible hexagonal close packed (hcp) to face centered cubic (fcc) polymorphic phase transformation in four different nanocrystalline titanium-zirconium binary alloys in the course of mechanical alloying in a planetary ball mill. This transformation is monitored at appropriate stages by X-ray diffraction and high-resolution transmission electron microscopy. Lattice parameter of the nanocrystalline fcc phase is a function of the alloy composition. For a given alloy, the lattice parameter and hence volume per atom increase with increase in milling time under comparable conditions. On the other hand, crystallite size, measured from X-ray peak broadening, significantly decreases with the progress of milling. It is suggested that structural instability due to plastic strain, increasing lattice expansion, and negative (from core to boundary) hydrostatic pressure is responsible for this hcp → fcc polymorphic transformation. The said transformation seems reversible as isothermal annealing at 1000 deg. C for 1 h or melting the powder mass leads to partial or complete transformation of the milled product from single phase fcc to hcp

  6. Mössbauer spectroscopy study of the disordering process of Fe{sub 70}Si{sub 30} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Legarra, E., E-mail: estibaliz.legarra@ehu.es [Dpto. Electricidad y Electronica, Universidad del Pais Vasco (UPV/EHU), CP. 644, 48080 Bilbao (Spain); Apiñaniz, E. [Dpto. Fisica Aplicada I, Universidad del Pais Vasco, Nieves Cano 12, 01006 Vitoria (Spain); Plazaola, F. [Dpto. Electricidad y Electronica, Universidad del Pais Vasco (UPV/EHU), CP. 644, 48080 Bilbao (Spain)

    2014-12-05

    Highlights: • Ball milled Fe{sub 70}Si{sub 30} alloy has three different structure (D0{sub 3}, D8{sub 8} and B20). • The amount of D8{sub 8} and B20 structures varies the Si content of the D0{sub 3} structure. • The disordering process has three different stages. • The behavior of the magnetization with milling time can be explained in terms of the behavior of the different structures. - Abstract: In this work we study systematically the influence of mechanical attrition on the magnetic and structural properties of annealed Fe{sub 70}Si{sub 30} alloy by means of Mössbauer spectroscopy, X-ray diffraction measurements and magnetic measurements. In order to obtain different stages of disorder the annealed (ordered) alloys were deformed by ball milling during different number of hours. The annealed alloy presents two different structures (D0{sub 3} and D8{sub 8}) and the deformation of the annealed sample with ball milling induces the appearance of B20 structure. The variation of the amount of D8{sub 8} and B20 structures makes the Si content of the D0{sub 3} structure vary, which affects the magnetic properties. The disordering process has three different stages, characterized with different magnetic behaviors.

  7. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  8. Qualitative study the effect of conditions milling of 95.5Sn/4.0Ag/0.5Cu, (wt%) nanopowder

    International Nuclear Information System (INIS)

    Manzato, L.; Anglada-Rivera, J.; Oliveira, M.F. de

    2010-01-01

    The SAC-405, Sn-4.0Ag-0.5Cu (wt%) nanopowders, which has potential applications in microelectronics, such as lead-free solder, were obtained by high energy milling. The purpose of this study was to investigate the structural changes of the SAC-405 produced by high energy milling with times of 12, 24 and 48, under an atmosphere of hydrogen and power grinding 40:1. The crystallite size and micro-deformations of the nanopowders was measured by X-ray diffraction (XRD) using Rietveld method. Preliminary results show that it is possible to obtain nanopowders by mechanical alloying for the SAC-405 alloy with average particle size of 10 ∼ 18 nm. There are also strong indications of a reduction of ∼ 7 deg C melting temperature of the dust that is characteristic of nano-sized particles. (author)

  9. The progress in the researches for uranium mill tailings cleaning treatment and no-waste uranium ore milling processes

    International Nuclear Information System (INIS)

    Wang Jintang

    1990-01-01

    The production of uranium mill tailings and their risk assessment are described. The moethods of uranium mill tailings disposal and management are criticized and the necessity of the researches for uranium mill tailings cleaning treatment and no-wasle uranium ore milling process are demonstrated. The progress for these researches in China and other countries with uranium production is reviewed, and the corresponding conclusions are reported

  10. In Situ Synthesis of Al-Based MMCs Reinforced with AlN by Mechanical Alloying under NH3 Gas

    Directory of Open Access Journals (Sweden)

    E. S. Caballero

    2018-05-01

    Full Text Available Aluminum matrix composites (AMCs reinforced by aluminum nitride were prepared by mechanical alloying followed by a simple press and sintering method. Milling began under vacuum and after a period of between 1 and 4 h, NH3 gas flow (1 cm3/s was incorporated until the total milling time of 5 h was reached. Results show that in addition to the strain hardening taking place during mechanical alloying, NH3 plays an additional role in powder hardening. Thereby, the properties of the sintered compacts are strongly influenced by the amount of N incorporated into the powders during milling and the subsequent formation of AlN during the consolidation process. The obtained AMC reaches tensile strengths as high as 459 MPa and hardness much higher than that of the as-received aluminum compact.

  11. Study of the viability to obtain quasicrystal in the composition AlCuFe using high-energy milling, followed by pressing and sintering

    International Nuclear Information System (INIS)

    Coelho, Rodrigo Estevam; Cruz, Ramon Mateus Santos; Esteves, Paulo Jesus Costa; Viana, Silvana Garcia; Lima, Severino Jackson Guedes de

    2009-01-01

    This work was observed the phase formations of the mixture Al-Cu-Fe processed vial mechanical alloying, powders pressing at room temperature and subsequent heat treatment. The mixture of powders was made on the nominal composition Al 65 Cu 2 0Fe 15 . A mill of high energy of the horizontal atrittor type was used to process the powders mixtures, in fixed time of two hours of milling. After milling, the powders were pressing in a die closed, with a diameter of about 28mm. The samples were observed by optical microscopy and analyzed X-ray diffractometry. The results obtained in this study provide a basis for setting parameters may be used as a basis for future research and possible applications. (author)

  12. Surface Quality of Staggered PCD End Mill in Milling of Carbon Fiber Reinforced Plastics

    Directory of Open Access Journals (Sweden)

    Guangjun Liu

    2017-02-01

    Full Text Available Machined surface quality determines the reliability, wear resistance and service life of carbon fiber reinforced plastic (CFRP workpieces. In this work, the formation mechanism of the surface topography and the machining defects of CFRPs are proposed, and the influence of milling parameters and fiber cutting angles on the surface quality of CFRPs is obtained, which can provide a reference for extended tool life and good surface quality. Trimming and slot milling tests of unidirectional CFRP laminates are performed. The surface roughness of the machined surface is measured, and the influence of milling parameters on the surface roughness is analyzed. A regression model for the surface roughness of CFRP milling is established. A significance test of the regression model is conducted. The machined surface topography of milling CFRP unidirectional laminates with different fiber orientations is analyzed, and the effect of fiber cutting angle on the surface topography of the machined surface is presented by using a digital super depth-of-field microscope and scanning electron microscope (SEM. To study the influence of fiber cutting angle on machining defects, the machined topography under different fiber orientations is analyzed. The slot milling defects and their formation mechanism under different fiber cutting angles are investigated.

  13. Producing a particle-reinforced AlCuMgMn alloy by means of mechanical alloying; Herstellung einer partikelverstaerkten AlCuMgMn-Legierung durch mechanisches Legieren

    Energy Technology Data Exchange (ETDEWEB)

    Nestler, D.; Wielage, B. [TU Chemnitz, Institut fuer Werkstoffwissenschaft und Werkstofftechnik (Germany); Siebeck, S.

    2012-07-15

    High-energy ball milling (HEM) with subsequent consolidation is a suitable method to produce particle-reinforced aluminium materials. The task of HEM is to distribute the reinforcement particles as homogeneously as possible. A further application of HEM is mechanical alloying (MA). This paper deals with the combination of both applications. Pure metallic powders (Al, Cu, Mg, Mn) were milled together with SiC particles up to 10 h. The composition of the metallic powder corresponds to that of the alloy AA2017 (3.9% Cu, 0.7% Mg, 0.6% Mn). In previous experiments [1], this alloy was used in the form of atomized powder. The changes in microstructure during the formation of the composite powder have been studied by light microscopy, SEM, EDXS and XRD. The results show that the production of composite powders in a single step is possible. This not only allows the economical production of such powders, but also facilitates the use of alloy compositions that are not producible via the melting route, or only producible with difficulty via the melting route. It's possible to produce tailor-made-alloys. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. A Mössbauer and magnetic study of ball milled Fe-doped ZnO Powders

    Energy Technology Data Exchange (ETDEWEB)

    Zamora, Ligia E., E-mail: ligia.zamora@correounivalle.edu.co; Paz, J. C.; Piamba, J. F.; Tabares, J. A.; Alcázar, G. A. Pérez [Universidad del Valle, Departamento de física (Colombia)

    2015-06-15

    The structural and magnetic properties of Fe-doped ZnO are reported in this study, as obtained by mechanical alloying from elemental powders of ZnO and Fe. The properties of Zn{sub 0.90}Fe{sub 0.10}O samples alloying while varying the milling time (6, 12, 24 and 36 h) are also reported. The Rietveld refinement of X-ray Diffraction (XRD) patterns revealed that the system presents two structures: the würtzite structure of ZnO and the bcc structure of α-Fe. The Mössbauer spectra show that the samples present three components: a ferromagnetic component, associated with the Fe phase and two paramagnetic components, associated with the Fe atoms, which penetrate inside the ZnO matrix behaving as Fe{sup 3+} and Fe{sup 2+}. The milling time contributes to an increase in the paramagnetic sites, and a solubility limit of the Fe atoms in the ZnO lattice was detected. The VSM measurements at room temperature detected ferromagnetic behavior with a saturation magnetization of 11 emu/g and a coercive field of 330 Oe for the sample alloyed over 24 h. A similar behavior was shown by the other samples.

  15. The mode of stress corrosion cracking in Ni-base alloys in high temperature water containing lead

    International Nuclear Information System (INIS)

    Hwang, S.S.; Kim, H.P.; Lee, D.H.; Kim, U.C.; Kim, J.S.

    1999-01-01

    The mode of stress corrosion cracking (SCC) in Ni-base alloys in high temperature aqueous solutions containing lead was studied using C-rings and slow strain rate testing (SSRT). The lead concentration, pH and the heat treatment condition of the materials were varied. TEM work was carried out to observe the dislocation behavior in thermally treated (TT) and mill annealed (MA) materials. As a result of the C-ring test in 1M NaOH+5000 ppm lead solution, intergranular stress corrosion cracking (IGSCC) was found in Alloy 600MA, whereas transgranular stress corrosion cracking (TGSCC) was found in Alloy 600TT and Alloy 690TT. In most solutions used, the SCC resistance increased in the sequence Alloy 600MA, Alloy 600TT and Alloy 690TT. The number of cracks that was observed in alloy 690TT was less than in Alloy 600TT. However, the maximum crack length in Alloy 690TT was much longer than in Alloy 600TT. As a result of the SSRT, at a nominal strain rate of 1 x 10 -7 /s, it was found that 100 ppm lead accelerated the SCC in Alloy 600MA (0.01%C) in pH 10 at 340 C. IGSCC was found in a 100 ppm lead condition, and some TGSCC was detected on the fracture surface of Alloy 600MA cracked in the 10000 ppm lead solution. The mode of cracking for Alloy 600 and Alloy 690 changed from IGSCC to TGSCC with increasing grain boundary carbide content in the material and lead concentration in the solution. IGSCC seemed to be retarded by stress relaxation around the grain boundaries, and TGSCC in the TT materials seemed to be a result of the crack blunting at grain boundary carbides and the enhanced Ni dissolution with an increase of the lead concentration. (orig.)

  16. Structural evolution of Cu{sub (1−X)}Y{sub X} alloys prepared by mechanical alloying: Their thermal stability and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Mula, Suhrit, E-mail: smulafmt@iitr.ernet.in [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Setman, Daria [Physics of Nanostructured Materials, University of Vienna, Boltzmanngasse 5, A-1090 Wien (Austria); Youssef, Khaled [Department of Materials Science and Technology, Qatar University, P.O. Box 2713, Doha (Qatar); Scattergood, R.O.; Koch, Carl C [Department of Materials Science and Engineering, NC State University, Raleigh, NC 27695 (United States)

    2015-04-05

    Highlights: • Metastable solid solutions were prepared from Cu–Y nonequilibrium compositions by mechanical alloying. • Gibbs free energy change as per Miedema’s model confirms the formation of metastable alloys. • High Y content alloys showed high thermal stability during extensive annealing at high temperatures. • Stabilized alloys showed very high hardness and improved yield strength. • Mechanisms of high thermal stability and improved mechanical properties were discussed. - Abstract: In the present study, an attempt has been made to synthesize copper based disordered solid solutions by mechanical alloying (MA) of non-equilibrium compositions. The blended compositions of Cu–1% Y, Cu–3% Y, Cu–5% Y and Cu–7.5% Y (at.%) (all the compositions will be addressed as % only hereafter until unless it is mentioned) were ball-milled for 8 h, and then annealed at different temperatures (200–800 °C) for different length of duration (1–5 h) under high purity argon + 2 vol.% H{sub 2} atmosphere. X-ray diffraction (XRD) analysis and Gibbs free energy change calculation confirm the formation of disordered solid solution (up to 7.5%) of Y in Cu after milling at a room temperature for 8 h. The XRD grain size was calculated to be as low as 7 nm for 7.5% Y and 22 nm for 1% Y alloy. The grain size was retained within 35 nm even after annealing for 1 h at 800 °C. Transmission electron microscopy (TEM) analysis substantiates the formation of ultra-fine grained nanostructures after milling. Microhardness value of the as-milled samples was quite high (3.0–4.75 GPa) compared to that of pure Cu. The hardness value increased with increasing annealing temperatures up to 400 °C for the alloys containing 3–7.5% Y, and thereafter it showed a decreasing trend. The increase in the hardness after annealing is attributed to the formation of uniformly distributed ultrafine intermetallic phases in the nanocrystalline grains. The stabilization effect is achieved due to

  17. Yang-Mills theory for non-semisimple groups

    CERN Document Server

    Nuyts, J; Nuyts, Jean; Wu, Tai Tsun

    2003-01-01

    For semisimple groups, possibly multiplied by U(1)'s, the number of Yang-Mills gauge fields is equal to the number of generators of the group. In this paper, it is shown that, for non-semisimple groups, the number of Yang-Mills fields can be larger. These additional Yang-Mills fields are not irrelevant because they appear in the gauge transformations of the original Yang-Mills fields. Such non-semisimple Yang-Mills theories may lead to physical consequences worth studying. The non-semisimple group with only two generators that do not commute is studied in detail.

  18. Uranium mill tailings management practices in Saskatchewan, Canada

    International Nuclear Information System (INIS)

    Clifton, A.W.; Barsi, R.G.; Melis, L.A.

    1984-01-01

    Uranium was discovered in Saskatchewan in 1934. The first major mill began operating at Beaverlodge in 1953; two other mills began production in the same area in 1955 and 1957. Waste management measures were limited at the early mills. A new generation of mills was brought into production beginning in 1975 utilizing engineered waste management systems. The paper presents a brief description of the geography and physical environment of northern Saskatchewan, Canada; reviews milling operations and waste managements systems; describes the evolution of waste management systems; and, comments on environmental control measures regulating the industry

  19. A study of the machining characteristics of AISI 1045 steel and Inconel 718 with a cylindrical shape in laser-assisted milling

    International Nuclear Information System (INIS)

    Woo, Wan-Sik; Lee, Choon-Man

    2015-01-01

    Laser-assisted machining (LAM) is an effective and economic technique for enhancing the machinability of materials which are difficult-to-cut, such as nickel alloys, titanium alloys and various ceramics. Recently, many researchers have studied the effectiveness of laser-assisted turning (LAT) by measuring its cutting force, tool wear, specific cutting energy and surface roughness. However, research on laser-assisted milling (LAMill) is still in progress because it is difficult to control the laser heating source and tool path to machine the varying shape of the workpiece using this method. Moreover, there have been no researches of workpieces with three-dimensional shapes. During the LAMill process, the material is softened and the mechanical strength of the material is reduced when a laser is used to irradiate the surface of the workpiece. As a result, the cutting force is reduced and the surface roughness is improved with LAMill. The purpose of this study was to develop three-dimensional LAMill and to verify the effectiveness of this approach by comparing it to the conventional machining (CM) method. A thermal analysis was also conducted in order to determine the effective depth of cut (DOC). Also, the cutting force and surface roughness of AISI 1045 steel and Inconel 718 with cylindrical shapes were measured. Measured results of machining characteristics were also analyzed according to the cutting method, i.e., up cut milling, down cut milling and milling style. - Highlights: • The materials with cylindrical shape is first applied to laser-assisted milling (LAMill). • The method determining the depth of cut through thermal analysis is proposed. • The effectiveness of LAMill is verified by comparing the conventional machining. • Down cut milling is recommended for the case of Inconel 718.

  20. An experimental study of flank wear in the end milling of AISI 316 stainless steel with coated carbide inserts

    Science.gov (United States)

    Odedeyi, P. B.; Abou-El-Hossein, K.; Liman, M.

    2017-05-01

    Stainless steel 316 is a difficult-to-machine iron-based alloys that contain minimum of about 12% of chromium commonly used in marine and aerospace industry. This paper presents an experimental study of the tool wear propagation variations in the end milling of stainless steel 316 with coated carbide inserts. The milling tests were conducted at three different cutting speeds while feed rate and depth of cut were at (0.02, 0.06 and 01) mm/rev and (1, 2 and 3) mm, respectively. The cutting tool used was TiAlN-PVD-multi-layered coated carbides. The effects of cutting speed, cutting tool coating top layer and workpiece material were investigated on the tool life. The results showed that cutting speed significantly affected the machined flank wears values. With increasing cutting speed, the flank wear values decreased. The experimental results showed that significant flank wear was the major and predominant failure mode affecting the tool life.