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Sample records for cnc milling machine

  1. Preliminary Test of Upgraded Conventional Milling Machine into PC Based CNC Milling Machine

    International Nuclear Information System (INIS)

    Abdul Hafid

    2008-01-01

    CNC (Computerized Numerical Control) milling machine yields a challenge to make an innovation in the field of machining. With an action job is machining quality equivalent to CNC milling machine, the conventional milling machine ability was improved to be based on PC CNC milling machine. Mechanically and instrumentally change. As a control replacing was conducted by servo drive and proximity were used. Computer programme was constructed to give instruction into milling machine. The program structure of consists GUI model and ladder diagram. Program was put on programming systems called RTX software. The result of up-grade is computer programming and CNC instruction job. The result was beginning step and it will be continued in next time. With upgrading ability milling machine becomes user can be done safe and optimal from accident risk. By improving performance of milling machine, the user will be more working optimal and safely against accident risk. (author)

  2. Self-Improving CNC Milling Machine

    OpenAIRE

    Spilling, Torjus

    2014-01-01

    This thesis is a study of the ability of a CNC milling machine to create parts for itself, and an evaluation of whether or not the machine is able to improve itself by creating new machine parts. This will be explored by using off-the-shelf parts to build an initial machine, using 3D printing/rapid prototyping to create any special parts needed for the initial build. After an initial working machine is completed, the design of the machine parts will be adjusted so that the machine can start p...

  3. VIRTUAL MACHINES IN EDUCATION – CNC MILLING MACHINE WITH SINUMERIK 840D CONTROL SYSTEM

    Directory of Open Access Journals (Sweden)

    Ireneusz Zagórski

    2014-11-01

    Full Text Available Machining process nowadays could not be conducted without its inseparable element: cutting edge and frequently numerically controlled milling machines. Milling and lathe machining centres comprise standard equipment in many companies of the machinery industry, e.g. automotive or aircraft. It is for that reason that tertiary education should account for this rising demand. This entails the introduction into the curricula the forms which enable visualisation of machining, milling process and virtual production as well as virtual machining centres simulation. Siemens Virtual Machine (Virtual Workshop sets an example of such software, whose high functionality offers a range of learning experience, such as: learning the design of machine tools, their configuration, basic operation functions as well as basics of CNC.

  4. RANCANG BANGUN CNC MILLING MACHINEHOME MADE UNTUK MEMBUAT PCB

    Directory of Open Access Journals (Sweden)

    Dityo Pradana

    2011-06-01

    Full Text Available Kendala yang dimiliki oleh seorang penggemar elektronik untuk membuat PCB diantaranya adalah efisiensi waktu, tenaga, dan biaya. Pembuatan CNC milling machine merupakan salah satu solusi yang tepat untuk membuat PCB. CNC milling machine adalah mesin bubut otomatis yang bekerja atas dasar perintah Numerical Code. Rancang bangun CNC Milling Machine Home Made ini dikontrol oleh komputer yang akan mengontrol IC L297 melalui parallel port. IC L297 ini kemudian memberikan empat data digital a, b, c dan d untuk mengatur phase IC L298 yang menyalurkan tegangan untuk koil motor stepper unipolar. Pada akhirnya motor stepper unipolar akan memutar baut dan dapat menggerakkan meja sumbu menggunakan prinsip kerja ulir.

  5. The Use of Open Source Software for Open Architecture System on CNC Milling Machine

    Directory of Open Access Journals (Sweden)

    Dalmasius Ganjar Subagio

    2012-03-01

    Full Text Available Computer numerical control (CNC milling machine system cannot be separated from the software required to follow the provisions of the Open Architecture capabilities that have portability, extend ability, interoperability, and scalability. When a prescribed period of a CNC milling machine has passed and the manufacturer decided to discontinue it, then the user will have problems for maintaining the performance of the machine. This paper aims to show that the using of open source software (OSS is the way out to maintain engine performance. With the use of OSS, users no longer depend on the software built by the manufacturer because OSS is open and can be developed independently. In this paper, USBCNC V.3.42 is used as an alternative OSS. The test result shows that the work piece is in match with the desired pattern. The test result shows that the performance of machines using OSS has similar performance with the machine using software from the manufacturer. 

  6. Statistical analysis of surface roughness of machined graphite by means of CNC milling

    Directory of Open Access Journals (Sweden)

    Orquídea Sánchez López

    2016-09-01

    Full Text Available The aim of this research is to analyze the influence of cutting speed, feed rate and cutting depth on the surface finish of grade GSP-70 graphite specimens for use in electrical discharge machining (EDM for material removal by means of Computer Numerical Control (CNC milling with low-speed machining (LSM. A two-level factorial design for each of the three established factors was used for the statistical analysis. The analysis of variance (ANOVA indicates that cutting speed and feed rate are the two most significant factors with regard to the roughness obtained with grade GSP-70 graphite by means of CNC milling. A second order regression analysis was also conducted to estimate the roughness average (Ra in terms of the cutting speed, feed rate and cutting depth. Finally, the comparison between predicted roughness by means of a second order regression model and the roughness obtained by machined specimens considering the combinations of low and high levels of roughness is also presented.

  7. Using the modern CNC controllers capabilities for estimating the machining forces during the milling process

    Directory of Open Access Journals (Sweden)

    Breaz Radu-Eugen

    2017-01-01

    Full Text Available Machining forces can nowadays be measured by using 3D dynamometers, which are usually very expensive devices and hardly available for most of the CNC machine-tools users. On the other hand, modern CNC controllers have nowadays the ability to display and save many outputs within the machining process, such as the currents or even the torques at the shaft's level for the feed motors on each axis. These outputs can be used for estimating the machining forces, but it is to be noticed that the above-mentioned currents and torques are proportional with the overall resistant forces, which includes not only technological forces, but also friction, inertial and pre-tensioning forces. This paper presents an approach for estimating the machining forces during a milling process, by using the outputs stored in the CNC controller and separating the effects of technological forces from the other forces involved in the process. The separation was made by running two sets of experiments, one set for dry-run regime and the other one for machining regime.

  8. Understanding and Writing G & M Code for CNC Machines

    Science.gov (United States)

    Loveland, Thomas

    2012-01-01

    In modern CAD and CAM manufacturing companies, engineers design parts for machines and consumable goods. Many of these parts are cut on CNC machines. Whether using a CNC lathe, milling machine, or router, the ideas and designs of engineers must be translated into a machine-readable form called G & M Code that can be used to cut parts to precise…

  9. CAE Analysis of Secondary Shaft Systems in Great Five-axis Turning-Milling Complex CNC Machine

    Directory of Open Access Journals (Sweden)

    Chih-Chiang Hong

    2018-01-01

    Full Text Available The commercial computer aided engineering (CAE software is used to analyze the linear-static construction, stress and deformation for the secondary shaft systems in great five-axis turning-milling complex computer numerical control (CNC machine. It is convenient and always only three dimensional (3D graphic parts needed firstly prepared and further more detail used for the commercial CAE. It is desirable to predict a deformed position for the cut tool under external pressure loads in the working process of CNC machine. The linear results for static analysis of stresses, displacements in corresponding to the screw shaft locates at top, medium and bottom positions of the secondary shaft systems are obtained by using the simulation module of SOLIDWORKS®.

  10. Case study of virtual reality in CNC machine tool exhibition

    Directory of Open Access Journals (Sweden)

    Kao Yung-Chou

    2017-01-01

    Full Text Available Exhibition and demonstration are generally used in the promotion and sale-assistance of manufactured products. However, the transportation cost of the real goods from the vender factory to the exposition venue is generally expensive for huge and heavy commodity. With the advancement of computing, graphics, mobile apps, and mobile hardware the 3D visibility technology is getting more and more popular to be adopted in visual-assisted communication such as amusement games. Virtual reality (VR technology has therefore being paid great attention in emulating expensive small and/or huge and heavy equipment. Virtual reality can be characterized as 3D extension with Immersion, Interaction and Imagination. This paper was then be focused on the study of virtual reality in the assistance of CNC machine tool demonstration and exhibition. A commercial CNC machine tool was used in this study to illustrate the effectiveness and usability of using virtual reality for an exhibition. The adopted CNC machine tool is a large and heavy mill-turn machine with the width up to eleven meters and weighted about 35 tons. A head-mounted display (HMD was attached to the developed VR CNC machine tool for the immersion viewing. A user can see around the 3D scene of the large mill-turn machine and the operation of the virtual CNC machine can be actuated by bare hand. Coolant was added to demonstrate more realistic operation while collision detection function was also added to remind the operator. The developed VR demonstration system has been presented in the 2017 Taipei International Machine Tool Show (TIMTOS 2017. This case study has shown that young engineers and/or students are very impressed by the VR-based demonstration while elder persons could not adapt themselves easily to the VR-based scene because of eyesight issues. However, virtual reality has successfully being adopted and integrated with the CNC machine tool in an international show. Another machine tool on

  11. Modeling and Analysis of CNC Milling Process Parameters on Al3030 based Composite

    Science.gov (United States)

    Gupta, Anand; Soni, P. K.; Krishna, C. M.

    2018-04-01

    The machining of Al3030 based composites on Computer Numerical Control (CNC) high speed milling machine have assumed importance because of their wide application in aerospace industries, marine industries and automotive industries etc. Industries mainly focus on surface irregularities; material removal rate (MRR) and tool wear rate (TWR) which usually depends on input process parameters namely cutting speed, feed in mm/min, depth of cut and step over ratio. Many researchers have carried out researches in this area but very few have taken step over ratio or radial depth of cut also as one of the input variables. In this research work, the study of characteristics of Al3030 is carried out at high speed CNC milling machine over the speed range of 3000 to 5000 r.p.m. Step over ratio, depth of cut and feed rate are other input variables taken into consideration in this research work. A total nine experiments are conducted according to Taguchi L9 orthogonal array. The machining is carried out on high speed CNC milling machine using flat end mill of diameter 10mm. Flatness, MRR and TWR are taken as output parameters. Flatness has been measured using portable Coordinate Measuring Machine (CMM). Linear regression models have been developed using Minitab 18 software and result are validated by conducting selected additional set of experiments. Selection of input process parameters in order to get best machining outputs is the key contributions of this research work.

  12. Parametric optimization of CNC end milling using entropy ...

    African Journals Online (AJOL)

    user

    Bayoumi,. Kopac and Krajnik (2007) had presented the robust design of flank milling parameters dealing with the ... to manufacture low cost, high quality products in short time. ... CNC machines are considered most suitable in flexible manufacturing system. ... important factor that greatly influences production rate and cost.

  13. ANN Based Tool Condition Monitoring System for CNC Milling Machines

    Directory of Open Access Journals (Sweden)

    Mota-Valtierra G.C.

    2011-10-01

    Full Text Available Most of the companies have as objective to manufacture high-quality products, then by optimizing costs, reducing and controlling the variations in its production processes it is possible. Within manufacturing industries a very important issue is the tool condition monitoring, since the tool state will determine the quality of products. Besides, a good monitoring system will protect the machinery from severe damages. For determining the state of the cutting tools in a milling machine, there is a great variety of models in the industrial market, however these systems are not available to all companies because of their high costs and the requirements of modifying the machining tool in order to attach the system sensors. This paper presents an intelligent classification system which determines the status of cutt ers in a Computer Numerical Control (CNC milling machine. This tool state is mainly detected through the analysis of the cutting forces drawn from the spindle motors currents. This monitoring system does not need sensors so it is no necessary to modify the machine. The correct classification is made by advanced digital signal processing techniques. Just after acquiring a signal, a FIR digital filter is applied to the data to eliminate the undesired noisy components and to extract the embedded force components. A Wavelet Transformation is applied to the filtered signal in order to compress the data amount and to optimize the classifier structure. Then a multilayer perceptron- type neural network is responsible for carrying out the classification of the signal. Achieving a reliability of 95%, the system is capable of detecting breakage and a worn cutter.

  14. Optimasi Parameter Permesinan Terhadap Waktu Proses Pada Pemrograman Cnc Milling Dengan Berbasis Cad/cam

    OpenAIRE

    Yudhyadi, IGNK; Rachmanto, Tri; Ramadan, Adnan Dedy

    2016-01-01

    The milling process is one of many machining processes for manufacturing component. The length of time in the process of milling machining is influenced by selection and design of machining parameters including cutting speed, feed rate and depth of cut. The purpose of this study to know the influence of cutting speed, feed rate and depth of cut as independent variables versus operation time at CNC milling process as dependent variables. Each independent variable consists of three level of fac...

  15. Numerical Analysis of CNC Milling Chatter Using Embedded Miniature MEMS Microphone Array System

    Directory of Open Access Journals (Sweden)

    Pang-Li Wang

    2018-01-01

    Full Text Available With the increasingly common use of industrial automation for mass production, there are many computer numerical control (CNC machine tools that require the collection of data from intelligent sensors in order to analyze their processing quality. In general, for high speed rotating machines, an accelerometer can be attached on the spindle to collect the data from the detected vibration of the CNC. However, due to their cost, accelerometers have not been widely adopted for use with typical CNC machine tools. This study sought to develop an embedded miniature MEMS microphone array system (Radius 5.25 cm, 8 channels to discover the vibration source of the CNC from spatial phase array processing. The proposed method utilizes voice activity detection (VAD to distinguish between the presence and absence of abnormal noise in the pre-stage, and utilizes the traditional direction of arrival method (DOA via multiple signal classification (MUSIC to isolate the spatial orientation of the noise source in post-processing. In the numerical simulation, the non-interfering noise source location is calibrated in the anechoic chamber, and is tested with real milling processing in the milling machine. As this results in a high background noise level, the vibration sound source is more accurate in the presented energy gradation graphs as compared to the traditional MUSIC method.

  16. Modeling of Geometric Error in Linear Guide Way to Improved the vertical three-axis CNC Milling machine’s accuracy

    Science.gov (United States)

    Kwintarini, Widiyanti; Wibowo, Agung; Arthaya, Bagus M.; Yuwana Martawirya, Yatna

    2018-03-01

    The purpose of this study was to improve the accuracy of three-axis CNC Milling Vertical engines with a general approach by using mathematical modeling methods of machine tool geometric errors. The inaccuracy of CNC machines can be caused by geometric errors that are an important factor during the manufacturing process and during the assembly phase, and are factors for being able to build machines with high-accuracy. To improve the accuracy of the three-axis vertical milling machine, by knowing geometric errors and identifying the error position parameters in the machine tool by arranging the mathematical modeling. The geometric error in the machine tool consists of twenty-one error parameters consisting of nine linear error parameters, nine angle error parameters and three perpendicular error parameters. The mathematical modeling approach of geometric error with the calculated alignment error and angle error in the supporting components of the machine motion is linear guide way and linear motion. The purpose of using this mathematical modeling approach is the identification of geometric errors that can be helpful as reference during the design, assembly and maintenance stages to improve the accuracy of CNC machines. Mathematically modeling geometric errors in CNC machine tools can illustrate the relationship between alignment error, position and angle on a linear guide way of three-axis vertical milling machines.

  17. Parametric optimization of CNC end milling using entropy ...

    African Journals Online (AJOL)

    Parametric optimization of CNC end milling using entropy measurement technique combined with grey-Taguchi method. ... International Journal of Engineering, Science and Technology ... Keywords: CNC end milling, surface finish, material removal rate (MRR), entropy measurement technique, Taguchi method ...

  18. A Multiple Model Prediction Algorithm for CNC Machine Wear PHM

    Directory of Open Access Journals (Sweden)

    Huimin Chen

    2011-01-01

    Full Text Available The 2010 PHM data challenge focuses on the remaining useful life (RUL estimation for cutters of a high speed CNC milling machine using measurements from dynamometer, accelerometer, and acoustic emission sensors. We present a multiple model approach for wear depth estimation of milling machine cutters using the provided data. The feature selection, initial wear estimation and multiple model fusion components of the proposed algorithm are explained in details and compared with several alternative methods using the training data. The final submission ranked #2 among professional and student participants and the method is applicable to other data driven PHM problems.

  19. 5-axes modular CNC machining center

    Directory of Open Access Journals (Sweden)

    Breaz Radu-Eugen

    2017-01-01

    Full Text Available The paper presents the development of a 5-axes CNC machining center. The main goal of the machine was to provide the students a practical layout for training in advanced CAM techniques. The mechanical structure of the machine was built in a modular way by a specialized company, which also implemented the CNC controller. The authors of this paper developed the geometric and kinematic model of the CNC machining center and the post-processor, in order to use the machine in a CAM environment.

  20. Singer CNC sewing and embroidery machine

    Directory of Open Access Journals (Sweden)

    Lokodi Zsolt

    2011-12-01

    Full Text Available This paper presents the adaptation of a classic foot pedal operated Singer sewing machine to a computerized numerical control (CNC sewing and embroidery machine. This machine is composed of a Singer sewing machine and a two-degrees-of-freedom XY stage designed specifically for this application. The whole system is controlled from a PC using adequate CNC control software.

  1. Mini lathe machine converted to CNC

    Directory of Open Access Journals (Sweden)

    Alexandru Morar

    2012-06-01

    Full Text Available This paper presents the adaptation of a mechanical mini-lathing machine to a computerized numerical control (CNC lathing machine. This machine is composed of a ASIST mini-lathe and a two-degrees-of-freedom XZ stage designed specifically for this application. The whole system is controlled from a PC using adequate CNC control software.

  2. Development of Client-Server Application by Using UDP Socket Programming for Remotely Monitoring CNC Machine Environment in Fixture Process

    Directory of Open Access Journals (Sweden)

    Darmawan Darmawan

    2016-08-01

    Full Text Available The use of computer technology in manufacturing industries can improve manufacturing flexibility significantly, especially in manufacturing processes; many software applications have been utilized to improve machining performance. However, none of them has discussed the abilities to perform direct machining. In this paper, an integrated system for remote operation and monitoring of Computer Numerical Control (CNC machines is put into consideration. The integrated system includes computerization, network technology, and improved holding mechanism. The work proposed by this research is mainly on the software development for such integrated system. It uses Java three-dimensional (3D programming and Virtual Reality Modeling Language (VRML at the client side for visualization of machining environment. This research is aimed at developing a control system to remotely operate and monitor a self-reconfiguration fixture mechanism of a CNC milling machine through internet connection and integration of Personal Computer (PC-based CNC controller, a server side, a client side and CNC milling. The performance of the developed system was evaluated by testing with one type of common protocols particularly User Datagram Protocol (UDP.  Using UDP, the developed system requires 3.9 seconds to complete the close clamping, less than 1 second to release the clamping and it can deliver 463 KiloByte.

  3. Program Design Report of the CNC Machine Tool(II)

    International Nuclear Information System (INIS)

    Kim, Jong Kiun; Youm, K. U.; Kim, K. S.; Lee, I. B.; Yoon, K. B.; Lee, C. K.; Youm, J. H.

    2007-06-01

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology

  4. Program Design Report of the CNC Machine Tool(II)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Kiun; Youm, K. U.; Kim, K. S.; Lee, I. B.; Yoon, K. B.; Lee, C. K.; Youm, J. H

    2007-06-15

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology.

  5. Program Design Report of the CNC Machine Tool(III)

    International Nuclear Information System (INIS)

    Kim, Jong Kiun; Youm, K. U.; Kim, K. S.; Lee, I. B.; Yoon, K. B.; Lee, C. K.; Youm, J. H.

    2008-08-01

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology

  6. Program Design Report of the CNC Machine Tool (I)

    International Nuclear Information System (INIS)

    Kim, Jong Kiun; Youm, K. U.; Kim, K. S.

    2006-08-01

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology

  7. Program Design Report of the CNC Machine Tool(IV)

    International Nuclear Information System (INIS)

    Youm, Ki Un; Lee, I. B.; Youm, J. H.

    2009-09-01

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology

  8. Program Design Report of the CNC Machine Tool(V-1)

    International Nuclear Information System (INIS)

    Youm, Ki Un; Moon, J. S.; Lee, I. B.; Youn, J. H.

    2010-08-01

    The application of CNC machine tool being widely expanded according to variety of machine work method and rapid promotion of machine tool, cutting tool, for high speed efficient machine work. In order to conduct of the project of manufacture and maintenance of laboratory equipment, production design and machine work technology are continually developed, especially the application of CNC machine tool is very important for the improvement of productivity, quality and clearing up a manpower shortage. We publish technical report which it includes CNC machine tool program and drawing, it contributes to the systematic development of CNC program design and machine work technology

  9. Application of grey fuzzy logic for the optimization of CNC milling parameters for Al–4.5%Cu–TiC MMCs with multi-performance characteristics

    Directory of Open Access Journals (Sweden)

    Biswajit Das

    2016-06-01

    Full Text Available With the major application of MMCs, it is thus necessary to develop an appropriate technology for their efficient machining. Milling is the most common and versatile technology among different machining processes, characterized by an extensive range of metal cutting capacity that places it in a central role in the manufacturing industries. In the present study an attempt has been made to find out the most optimal level of process parameters for CNC milling of Al–4.5%Cu–TiC metal matrix composites using grey-fuzzy algorithm. Taguchi's L25 orthogonal array design is used for performing CNC milling operation on the composite plates. The Grey fuzzy optimization of CNC milling parameters consist of three different output characteristics; such as, cutting force Fc, surface roughness Ra and surface roughness Rz. It was found that a cutting speed of 600 rpm, feed of 40 mm/min and a depth of cut of 0.30 mm is the optimal combination of CNC milling parameters that has produced a high value of grey fuzzy reasoning grade of 0.8191 which is close to the reference value. ANOVA analysis is carried out and it is found that among three different process parameters, the cutting speed played a major role on the determination of GFRG.

  10. Towards efficient 5-axis flank CNC machining of free-form surfaces via fitting envelopes of surfaces of revolution

    OpenAIRE

    Bo P.; Bartoň M.; Plakhotnik D.; Pottmann H.

    2016-01-01

    We introduce a new method that approximates free-form surfaces by envelopes of one-parameter motions of surfaces of revolution. In the context of 5-axis computer numerically controlled (CNC) machining, we propose a flank machining methodology which is a preferable scallop-free scenario when the milling tool and the machined free-form surface meet tangentially along a smooth curve. We seek both an optimal shape of the milling tool as well as its optimal path in 3D space and propose an optimiza...

  11. Fully automatic CNC machining production system

    Directory of Open Access Journals (Sweden)

    Lee Jeng-Dao

    2017-01-01

    Full Text Available Customized manufacturing is increasing years by years. The consumption habits change has been cause the shorter of product life cycle. Therefore, many countries view industry 4.0 as a target to achieve more efficient and more flexible automated production. To develop an automatic loading and unloading CNC machining system via vision inspection is the first step in industrial upgrading. CNC controller is adopted as the main controller to command to the robot, conveyor, and other equipment in this study. Moreover, machine vision systems are used to detect position of material on the conveyor and the edge of the machining material. In addition, Open CNC and SCADA software will be utilized to make real-time monitor, remote system of control, alarm email notification, and parameters collection. Furthermore, RFID has been added to employee classification and management. The machine handshaking has been successfully proposed to achieve automatic vision detect, edge tracing measurement, machining and system parameters collection for data analysis to accomplish industrial automation system integration with real-time monitor.

  12. PENGARUH TEKNIK PENYAYATAN PAHAT MILLING PADA CNC MILLING 3 AXIS TERHADAP TINGKAT KEKASARAN PERMUKAAN BENDA BERKONTUR

    Directory of Open Access Journals (Sweden)

    Irawan Irawan

    2016-06-01

    Full Text Available Dalam perindustrian penggunaan mesin CNC Milling sangat di andalkan untuk mendapatkan hasil yang optimum baik secara kualitas maupun kuantitas. Akan tetapi muncul permasalahan,bagaimana pengaruh perbedaan teknik penyayatan terhadap nilai kekasaran permukaan benda kerja berkontur dalam proses milling CNC. Penelitian ini bertujuan untuk mengetahui pengaruh metode penyayatan pahat milling terhadap kekasaran permukaan benda kerja berkontur yang di hasilkan pada proses freis dengan menggunakan mesin milling CNC - 3Axis Makino S33. Peneliitan ini merancang dan membuat molding Cover stop kontak dikarenakan permukaan produk cover stop kontak memiliki permukaan yang berkontur. Molding ini terdiri dari Core dan Cavity. Benda kerja yang akan di ujicoba adalah bagian Core sebanyak 3 buah. Dalam pengerjaanya benda ujicoba diberikan perlakuan yang sama antara lain, kedalaman pemotongan, kecepatan spindle, dan jenis pahat yang di gunakan, kemudian dari ke 3 benda kerja tersebut masing- masing di tentukan 3 titik pengukuran. Dari hasil pengujian yang di peroleh kemudian dilakukan analisis tabel. Nilai kekasaran permukaan terendah (rata-rata kekasaran 0.899µ m dengan waktu permesinan tercepat (waktu proses 1 jam 08 menit pada penggunaan metode penyayatan 3D offset finishing. Penulis menyarankan agar dalam proses freis menggunakan mesin milling CNC 3Axis Makino S33 pada permukaan benda yang berkontur, untuk mendapatkan nilai kekasaran yang terendah disarankan menggunakan metode penyayatan 3D offset finishing.

  13. Investigation on Effect of Material Hardness in High Speed CNC End Milling Process

    Directory of Open Access Journals (Sweden)

    N. V. Dhandapani

    2015-01-01

    Full Text Available This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the operator on floor is based on suggested values of the tool manufacturer or by trial and error method. This paper describes effect of various parameters on the surface roughness characteristics of the precision machining part. The prediction method suggested is based on various experimental analysis of parameters in different compositions of input conditions which would benefit the industry on standardization of high speed CNC end milling processes. The results show a basis for selection of parameters to get better results of surface roughness values as predicted by the case study results.

  14. Investigation on Effect of Material Hardness in High Speed CNC End Milling Process.

    Science.gov (United States)

    Dhandapani, N V; Thangarasu, V S; Sureshkannan, G

    2015-01-01

    This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the operator on floor is based on suggested values of the tool manufacturer or by trial and error method. This paper describes effect of various parameters on the surface roughness characteristics of the precision machining part. The prediction method suggested is based on various experimental analysis of parameters in different compositions of input conditions which would benefit the industry on standardization of high speed CNC end milling processes. The results show a basis for selection of parameters to get better results of surface roughness values as predicted by the case study results.

  15. Detecting Milling Deformation in 7075 Aluminum Alloy Aeronautical Monolithic Components Using the Quasi-Symmetric Machining Method

    Directory of Open Access Journals (Sweden)

    Qiong Wu

    2016-04-01

    Full Text Available The deformation of aeronautical monolithic components due to CNC machining is a bottle-neck issue in the aviation industry. The residual stress releases and redistributes in the process of material removal, and the distortion of the monolithic component is generated. The traditional one-side machining method will produce oversize deformation. Based on the three-stage CNC machining method, the quasi-symmetric machining method is developed in this study to reduce deformation by symmetry material removal using the M-symmetry distribution law of residual stress. The mechanism of milling deformation due to residual stress is investigated. A deformation experiment was conducted using traditional one-side machining method and quasi-symmetric machining method to compare with finite element method (FEM. The deformation parameters are validated by comparative results. Most of the errors are within 10%. The reason for these errors is determined to improve the reliability of the method. Moreover, the maximum deformation value of using quasi-symmetric machining method is within 20% of that of using the traditional one-side machining method. This result shows the quasi-symmetric machining method is effective in reducing deformation caused by residual stress. Thus, this research introduces an effective method for reducing the deformation of monolithic thin-walled components in the CNC milling process.

  16. Preliminary Development of Real Time Usage-Phase Monitoring System for CNC Machine Tools with a Case Study on CNC Machine VMC 250

    Science.gov (United States)

    Budi Harja, Herman; Prakosa, Tri; Raharno, Sri; Yuwana Martawirya, Yatna; Nurhadi, Indra; Setyo Nogroho, Alamsyah

    2018-03-01

    The production characteristic of job-shop industry at which products have wide variety but small amounts causes every machine tool will be shared to conduct production process with dynamic load. Its dynamic condition operation directly affects machine tools component reliability. Hence, determination of maintenance schedule for every component should be calculated based on actual usage of machine tools component. This paper describes study on development of monitoring system to obtaining information about each CNC machine tool component usage in real time approached by component grouping based on its operation phase. A special device has been developed for monitoring machine tool component usage by utilizing usage phase activity data taken from certain electronics components within CNC machine. The components are adaptor, servo driver and spindle driver, as well as some additional components such as microcontroller and relays. The obtained data are utilized for detecting machine utilization phases such as power on state, machine ready state or spindle running state. Experimental result have shown that the developed CNC machine tool monitoring system is capable of obtaining phase information of machine tool usage as well as its duration and displays the information at the user interface application.

  17. OPMILL - MICRO COMPUTER PROGRAMMING ENVIRONMENT FOR CNC MILLING MACHINES THREE AXIS EQUATION PLOTTING CAPABILITIES

    Science.gov (United States)

    Ray, R. B.

    1994-01-01

    OPMILL is a computer operating system for a Kearney and Trecker milling machine that provides a fast and easy way to program machine part manufacture with an IBM compatible PC. The program gives the machinist an "equation plotter" feature which plots any set of equations that define axis moves (up to three axes simultaneously) and converts those equations to a machine milling program that will move a cutter along a defined path. Other supported functions include: drill with peck, bolt circle, tap, mill arc, quarter circle, circle, circle 2 pass, frame, frame 2 pass, rotary frame, pocket, loop and repeat, and copy blocks. The system includes a tool manager that can handle up to 25 tools and automatically adjusts tool length for each tool. It will display all tool information and stop the milling machine at the appropriate time. Information for the program is entered via a series of menus and compiled to the Kearney and Trecker format. The program can then be loaded into the milling machine, the tool path graphically displayed, and tool change information or the program in Kearney and Trecker format viewed. The program has a complete file handling utility that allows the user to load the program into memory from the hard disk, save the program to the disk with comments, view directories, merge a program on the disk with one in memory, save a portion of a program in memory, and change directories. OPMILL was developed on an IBM PS/2 running DOS 3.3 with 1 MB of RAM. OPMILL was written for an IBM PC or compatible 8088 or 80286 machine connected via an RS-232 port to a Kearney and Trecker Data Mill 700/C Control milling machine. It requires a "D:" drive (fixed-disk or virtual), a browse or text display utility, and an EGA or better display. Users wishing to modify and recompile the source code will also need Turbo BASIC, Turbo C, and Crescent Software's QuickPak for Turbo BASIC. IBM PC and IBM PS/2 are registered trademarks of International Business Machines. Turbo

  18. Repurposing mainstream CNC machine tools for laser-based additive manufacturing

    Science.gov (United States)

    Jones, Jason B.

    2016-04-01

    The advent of laser technology has been a key enabler for industrial 3D printing, known as Additive Manufacturing (AM). Despite its commercial success and unique technical capabilities, laser-based AM systems are not yet able to produce parts with the same accuracy and surface finish as CNC machining. To enable the geometry and material freedoms afforded by AM, yet achieve the precision and productivity of CNC machining, hybrid combinations of these two processes have started to gain traction. To achieve the benefits of combined processing, laser technology has been integrated into mainstream CNC machines - effectively repurposing them as hybrid manufacturing platforms. This paper reviews how this engineering challenge has prompted beam delivery innovations to allow automated changeover between laser processing and machining, using standard CNC tool changers. Handling laser-processing heads using the tool changer also enables automated change over between different types of laser processing heads, further expanding the breadth of laser processing flexibility in a hybrid CNC. This paper highlights the development, challenges and future impact of hybrid CNCs on laser processing.

  19. Comparative study for different statistical models to optimize cutting parameters of CNC end milling machines

    International Nuclear Information System (INIS)

    El-Berry, A.; El-Berry, A.; Al-Bossly, A.

    2010-01-01

    In machining operation, the quality of surface finish is an important requirement for many work pieces. Thus, that is very important to optimize cutting parameters for controlling the required manufacturing quality. Surface roughness parameter (Ra) in mechanical parts depends on turning parameters during the turning process. In the development of predictive models, cutting parameters of feed, cutting speed, depth of cut, are considered as model variables. For this purpose, this study focuses on comparing various machining experiments which using CNC vertical machining center, work pieces was aluminum 6061. Multiple regression models are used to predict the surface roughness at different experiments.

  20. Implementation of the geometrical problem in CNC metal cutting machine

    Directory of Open Access Journals (Sweden)

    Erokhin V.V.

    2017-06-01

    Full Text Available The article deals with the tasks of managing the production process (technological process and technological equip-ment, the most detailed analysis of the implementation of the geometric problem in CNC machines. The influence of the solution of the geometric CNC problem on the accuracy of workpiece machining is analyzed by implementing a certain interpolation algorithm and the values of the discreteness of the movements of the working bodies of the CNC machine. The technique of forming a given trajectory of motion of the machine's executive organ is given, by means of which it is required to ensure the coordinated movement of the shaping coordinates according to a certain law, depend-ing on the specified trajectory of the cutting edge of the tool. The advantages and disadvantages of the implementation of interpolation in CNC systems by various methods are considered, and particular attention is paid to combined meth-ods of realizing interpolation.

  1. Research on Key Technologies of Unit-Based CNC Machine Tool Assembly Design

    OpenAIRE

    Zhongqi Sheng; Lei Zhang; Hualong Xie; Changchun Liu

    2014-01-01

    Assembly is the part that produces the maximum workload and consumed time during product design and manufacturing process. CNC machine tool is the key basic equipment in manufacturing industry and research on assembly design technologies of CNC machine tool has theoretical significance and practical value. This study established a simplified ASRG for CNC machine tool. The connection between parts, semantic information of transmission, and geometric constraint information were quantified to as...

  2. Optimization of CNC end milling process parameters using PCA ...

    African Journals Online (AJOL)

    Optimization of CNC end milling process parameters using PCA-based Taguchi method. ... International Journal of Engineering, Science and Technology ... To meet the basic assumption of Taguchi method; in the present work, individual response correlations have been eliminated first by means of Principal Component ...

  3. Cuttable Ruled Surface Strips for Milling

    DEFF Research Database (Denmark)

    Steenstrup, Kasper Hornbak; Nørbjerg, Toke Bjerge; Søndergaard, Asbjørn

    2016-01-01

    This paper proposes a novel pre-processing method for industrial robotic CNC-milling. The method targets a hybrid machining process, in which the main bulk of material is removed through robotic hot or abrasive wire cutting, after which regular CNC-machining is employed for removal of the remaining...

  4. Effect of Stiffness of Rolling Joints on the Dynamic Characteristic of Ball Screw Feed Systems in a Milling Machine

    Directory of Open Access Journals (Sweden)

    Dazhong Wang

    2015-01-01

    Full Text Available Dynamic characteristic of ball screw feed system in a milling machine is studied numerically in this work. In order to avoid the difficulty in determining the stiffness of rolling joints theoretically, a dynamic modeling method for analyzing the feed system is discussed, and a stiffness calculation method of the rolling joints is proposed based on the Hertz contact theory. Taking a 3-axis computer numerical control (CNC milling machine set ermined as a research object, the stiffness of its fixed joint between the column and the body together with the stiffness parameters of the rolling joints is evaluated according to the Takashi Yoshimura method. Then, a finite element (FE model is established for the machine tool. The correctness of the FE model and the stiffness calculation method of the rolling joints are validated by theoretical and experimental modal analysis results of the machine tool’s workbench. Under the two modeling methods of joints incorporating the stiffness parameters and rigid connection, a theoretical modal analysis is conducted for the CNC milling machine. The natural frequencies and modal shapes reveal that the joints’ dynamic characteristic has an important influence on the dynamic performance of a whole machine tool, especially for the case with natural frequency and higher modes.

  5. Research on Key Technologies of Unit-Based CNC Machine Tool Assembly Design

    Directory of Open Access Journals (Sweden)

    Zhongqi Sheng

    2014-01-01

    Full Text Available Assembly is the part that produces the maximum workload and consumed time during product design and manufacturing process. CNC machine tool is the key basic equipment in manufacturing industry and research on assembly design technologies of CNC machine tool has theoretical significance and practical value. This study established a simplified ASRG for CNC machine tool. The connection between parts, semantic information of transmission, and geometric constraint information were quantified to assembly connection strength to depict the assembling difficulty level. The transmissibility based on trust relationship was applied on the assembly connection strength. Assembly unit partition based on assembly connection strength was conducted, and interferential assembly units were identified and revised. The assembly sequence planning and optimization of parts in each assembly unit and between assembly units was conducted using genetic algorithm. With certain type of high speed CNC turning center, as an example, this paper explored into the assembly modeling, assembly unit partition, and assembly sequence planning and optimization and realized the optimized assembly sequence of headstock of CNC machine tool.

  6. A comparison of fit of CNC-milled titanium and zirconia frameworks to implants.

    Science.gov (United States)

    Abduo, Jaafar; Lyons, Karl; Waddell, Neil; Bennani, Vincent; Swain, Michael

    2012-05-01

    Computer numeric controlled (CNC) milling was proven to be predictable method to fabricate accurately fitting implant titanium frameworks. However, no data are available regarding the fit of CNC-milled implant zirconia frameworks. To compare the precision of fit of implant frameworks milled from titanium and zirconia and relate it to peri-implant strain development after framework fixation. A partially edentulous epoxy resin models received two Branemark implants in the areas of the lower left second premolar and second molar. From this model, 10 identical frameworks were fabricated by mean of CNC milling. Half of them were made from titanium and the other half from zirconia. Strain gauges were mounted close to the implants to qualitatively and quantitatively assess strain development as a result of framework fitting. In addition, the fit of the framework implant interface was measured using an optical microscope, when only one screw was tightened (passive fit) and when all screws were tightened (vertical fit). The data was statistically analyzed using the Mann-Whitney test. All frameworks produced measurable amounts of peri-implant strain. The zirconia frameworks produced significantly less strain than titanium. Combining the qualitative and quantitative information indicates that the implants were under vertical displacement rather than horizontal. The vertical fit was similar for zirconia (3.7 µm) and titanium (3.6 µm) frameworks; however, the zirconia frameworks exhibited a significantly finer passive fit (5.5 µm) than titanium frameworks (13.6 µm). CNC milling produced zirconia and titanium frameworks with high accuracy. The difference between the two materials in terms of fit is expected to be of minimal clinical significance. The strain developed around the implants was more related to the framework fit rather than framework material. © 2011 Wiley Periodicals, Inc.

  7. Generation of gear tooth surfaces by application of CNC machines

    Science.gov (United States)

    Litvin, F. L.; Chen, N. X.

    1994-01-01

    This study will demonstrate the importance of application of computer numerically controlled (CNC) machines in generation of gear tooth surfaces with new topology. This topology decreases gear vibration and will extend the gear capacity and service life. A preliminary investigation by a tooth contact analysis (TCA) program has shown that gear tooth surfaces in line contact (for instance, involute helical gears with parallel axes, worm gear drives with cylindrical worms, etc.) are very sensitive to angular errors of misalignment that cause edge contact and an unfavorable shape of transmission errors and vibration. The new topology of gear tooth surfaces is based on the localization of bearing contact, and the synthesis of a predesigned parabolic function of transmission errors that is able to absorb a piecewise linear function of transmission errors caused by gear misalignment. The report will describe the following topics: description of kinematics of CNC machines with six degrees of freedom that can be applied for generation of gear tooth surfaces with new topology. A new method for grinding of gear tooth surfaces by a cone surface or surface of revolution based on application of CNC machines is described. This method provides an optimal approximation of the ground surface to the given one. This method is especially beneficial when undeveloped ruled surfaces are to be ground. Execution of motions of the CNC machine is also described. The solution to this problem can be applied as well for the transfer of machine tool settings from a conventional generator to the CNC machine. The developed theory required the derivation of a modified equation of meshing based on application of the concept of space curves, space curves represented on surfaces, geodesic curvature, surface torsion, etc. Condensed information on these topics of differential geometry is provided as well.

  8. Researches Regarding The Circular Interpolation Algorithms At CNC Laser Cutting Machines

    Science.gov (United States)

    Tîrnovean, Mircea Sorin

    2015-09-01

    This paper presents an integrated simulation approach for studying the circular interpolation regime of CNC laser cutting machines. The circular interpolation algorithm is studied, taking into consideration the numerical character of the system. A simulation diagram, which is able to generate the kinematic inputs for the feed drives of the CNC laser cutting machine is also presented.

  9. Keyboard with Universal Communication Protocol Applied to CNC Machine

    Directory of Open Access Journals (Sweden)

    Mejía-Ugalde Mario

    2014-04-01

    Full Text Available This article describes the use of a universal communication protocol for industrial keyboard based microcontroller applied to computer numerically controlled (CNC machine. The main difference among the keyboard manufacturers is that each manufacturer has its own programming of source code, producing a different communication protocol, generating an improper interpretation of the function established. The above results in commercial industrial keyboards which are expensive and incompatible in their connection with different machines. In the present work the protocol allows to connect the designed universal keyboard and the standard keyboard of the PC at the same time, it is compatible with all the computers through the communications USB, AT or PS/2, to use in CNC machines, with extension to other machines such as robots, blowing, injection molding machines and others. The advantages of this design include its easy reprogramming, decreased costs, manipulation of various machine functions and easy expansion of entry and exit signals. The results obtained of performance tests were satisfactory, because each key has the programmed and reprogrammed facility in different ways, generating codes for different functions, depending on the application where it is required to be used.

  10. Optimization of machining parameters of hard porcelain on a CNC ...

    African Journals Online (AJOL)

    Optimization of machining parameters of hard porcelain on a CNC machine by Taguchi-and RSM method. ... Journal Home > Vol 10, No 1 (2018) > ... The conduct of experiments was made by employing the Taguchi's L27 Orthogonal array to ...

  11. Design and implementation of five-axis transformation function in CNC system

    Directory of Open Access Journals (Sweden)

    Wang Feng

    2014-04-01

    Full Text Available To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC system is divided into the task layer and the motion layer. A five-axis transformation unit is integrated into the motion layer. After classifying five-axis machines into different types and analyzing their geometry information, the five-axis kinematic library is designed according to the abstract factory pattern. Furthermore, by taking CA spindle-tilting machine as an example, the forward and the inverse kinematic transformations are deduced. Based on the new software architecture and the five-axis kinematic library, algorithms of RTCP (rotation tool center point control and 3D radius compensation for end-milling are designed and realized. The milling results show that, with five-axis functions based on such software structure, the instructions with respect to the cutter’s position and orientation can be directly carried out in the CNC system.

  12. Complex Ornament Machining Process on a CNC Router

    Directory of Open Access Journals (Sweden)

    Camelia COŞEREANU

    2014-03-01

    Full Text Available The paper investigates the CNC routering possibilities for three species of wood, namely ash (Fraxinus Excelsior, lime wood (Tilia cordata and fir wood (Abies Alba, in order to obtain right surfaces of Art Nouveau sculptured ornaments. Given the complexity of the CNC tool path for getting wavy shapes of Art Nouveau decorations, the choice of processing parameters for each processed species of wood requires a laborious research work to correlate these parameters. Two Art Nouveau ornaments are proposed for the investigation. They are CNC routered using two types of cutting tools. The processed parameters namely the spindle speed, feed speed and depth of cut were the three variables of the machining process for the three species of wood, which were combined so, to provide good surface finish as a quality attribute. There were totally forty six variants of combining the processing parameter which were applied for CNC routering the samples made of the three species of wood. At the end, an optimum combination of the processed parameters is recommended for each species of wood.

  13. Multi-objective optimization model of CNC machining to minimize processing time and environmental impact

    Science.gov (United States)

    Hamada, Aulia; Rosyidi, Cucuk Nur; Jauhari, Wakhid Ahmad

    2017-11-01

    Minimizing processing time in a production system can increase the efficiency of a manufacturing company. Processing time are influenced by application of modern technology and machining parameter. Application of modern technology can be apply by use of CNC machining, one of the machining process can be done with a CNC machining is turning. However, the machining parameters not only affect the processing time but also affect the environmental impact. Hence, optimization model is needed to optimize the machining parameters to minimize the processing time and environmental impact. This research developed a multi-objective optimization to minimize the processing time and environmental impact in CNC turning process which will result in optimal decision variables of cutting speed and feed rate. Environmental impact is converted from environmental burden through the use of eco-indicator 99. The model were solved by using OptQuest optimization software from Oracle Crystal Ball.

  14. Investigation of influence of errors of cutting machines with CNC on displacement trajectory accuracy of their actuating devices

    Science.gov (United States)

    Fedonin, O. N.; Petreshin, D. I.; Ageenko, A. V.

    2018-03-01

    In the article, the issue of increasing a CNC lathe accuracy by compensating for the static and dynamic errors of the machine is investigated. An algorithm and a diagnostic system for a CNC machine tool are considered, which allows determining the errors of the machine for their compensation. The results of experimental studies on diagnosing and improving the accuracy of a CNC lathe are presented.

  15. Open architecture CNC system

    Energy Technology Data Exchange (ETDEWEB)

    Tal, J. [Galil Motion Control Inc., Sunnyvale, CA (United States); Lopez, A.; Edwards, J.M. [Los Alamos National Lab., NM (United States)

    1995-04-01

    In this paper, an alternative solution to the traditional CNC machine tool controller has been introduced. Software and hardware modules have been described and their incorporation in a CNC control system has been outlined. This type of CNC machine tool controller demonstrates that technology is accessible and can be readily implemented into an open architecture machine tool controller. Benefit to the user is greater controller flexibility, while being economically achievable. PC based, motion as well as non-motion features will provide flexibility through a Windows environment. Up-grading this type of controller system through software revisions will keep the machine tool in a competitive state with minimal effort. Software and hardware modules are mass produced permitting competitive procurement and incorporation. Open architecture CNC systems provide diagnostics thus enhancing maintainability, and machine tool up-time. A major concern of traditional CNC systems has been operator training time. Training time can be greatly minimized by making use of Windows environment features.

  16. Investigation and Evaluation on Influence of Machining (CNC Conditions on Surface Quality of Paulownia Wood

    Directory of Open Access Journals (Sweden)

    Mohammad Aghajani

    2012-01-01

    Full Text Available The aim of this study was to investigate the effective factors on surface quality of paulownia wood during machining by advanced computer numerical controled (CNC machine. For this aim paulownia logs were provided and were converted to proper sizes (2.5 x 10 x 15 cm and then air dried. The Variable of this study were cutting speed (8.37 and 15.07 m/s, feeding rate (6 and 12 m/min, cutting depth (1and 5 mm, cutting method (down and up-milling and cutting pattern (tangential and radial. Roughness of cut specimens edge were evaluated by profilometer method according to ISO 13565 standard. For evaluation of surface quality, average roughness (Ra, maximum roughness (R max, valley roughness (Rv and peak roughness (Rp were used. Degrees of effectiveness of the parameters were evaluated by fractional factorial design as completely random design at confidence level of 95%. The result showed that cutting speed, cutting method and feed rate are influencive factors on surface quality of machined specimens and their effects were significant. With increasing cutting speed and decreasing feeding rate the roughness decreased and surface quality improved. In up-milling cutting method, degree of roughness was higher and consequently surface quality was inferior. It is to be noted that cutting method in comparison to other factors had the high influence on surface quality. The rest variables did now have independent influence on surface quality at 95% Confidence level. This study for achieving the optimum surface quality recommends that cutting speed of 15.07 m/s, feeding rate of 6 m/min, cutting method of down-milling and cutting depth of 1 mm for tangential cross section.

  17. Developing Parametric Models for the Assembly of Machine Fixtures for Virtual Multiaxial CNC Machining Centers

    Science.gov (United States)

    Balaykin, A. V.; Bezsonov, K. A.; Nekhoroshev, M. V.; Shulepov, A. P.

    2018-01-01

    This paper dwells upon a variance parameterization method. Variance or dimensional parameterization is based on sketching, with various parametric links superimposed on the sketch objects and user-imposed constraints in the form of an equation system that determines the parametric dependencies. This method is fully integrated in a top-down design methodology to enable the creation of multi-variant and flexible fixture assembly models, as all the modeling operations are hierarchically linked in the built tree. In this research the authors consider a parameterization method of machine tooling used for manufacturing parts using multiaxial CNC machining centers in the real manufacturing process. The developed method allows to significantly reduce tooling design time when making changes of a part’s geometric parameters. The method can also reduce time for designing and engineering preproduction, in particular, for development of control programs for CNC equipment and control and measuring machines, automate the release of design and engineering documentation. Variance parameterization helps to optimize construction of parts as well as machine tooling using integrated CAE systems. In the framework of this study, the authors demonstrate a comprehensive approach to parametric modeling of machine tooling in the CAD package used in the real manufacturing process of aircraft engines.

  18. Learning Activity Packets for Milling Machines. Unit I--Introduction to Milling Machines.

    Science.gov (United States)

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to identify parts and attachments of vertical and horizontal milling machines, identify work-holding devices, state safety rules, and…

  19. Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller

    Directory of Open Access Journals (Sweden)

    Hengli Liu

    2015-01-01

    Full Text Available This paper presents a dynamic characteristic-based fuzzy adaptive control algorithm (DCbFACA to avoid the influence of cutting force changing rapidly on the machining stability and precision. The cutting force is indirectly obtained in real time by monitoring and extraction of the motorized spindle current, the feed speed is fuzzy adjusted online, and the current was used as a feedback to control cutting force and maintain the machining process stable. Different from the traditional fuzzy control methods using the experience-based control rules, and according to the complex nonlinear characteristics of CNC machining, the power bond graph method is implemented to describe the dynamic characteristics of process, and then the appropriate variation relations are achieved between current and feed speed, and the control rules are optimized and established based on it. The numerical results indicated that DCbFACA can make the CNC machining process more stable and improve the machining precision.

  20. The Neural-fuzzy Thermal Error Compensation Controller on CNC Machining Center

    Science.gov (United States)

    Tseng, Pai-Chung; Chen, Shen-Len

    The geometric errors and structural thermal deformation are factors that influence the machining accuracy of Computer Numerical Control (CNC) machining center. Therefore, researchers pay attention to thermal error compensation technologies on CNC machine tools. Some real-time error compensation techniques have been successfully demonstrated in both laboratories and industrial sites. The compensation results still need to be enhanced. In this research, the neural-fuzzy theory has been conducted to derive a thermal prediction model. An IC-type thermometer has been used to detect the heat sources temperature variation. The thermal drifts are online measured by a touch-triggered probe with a standard bar. A thermal prediction model is then derived by neural-fuzzy theory based on the temperature variation and the thermal drifts. A Graphic User Interface (GUI) system is also built to conduct the user friendly operation interface with Insprise C++ Builder. The experimental results show that the thermal prediction model developed by neural-fuzzy theory methodology can improve machining accuracy from 80µm to 3µm. Comparison with the multi-variable linear regression analysis the compensation accuracy is increased from ±10µm to ±3µm.

  1. An innovation on high-grade CNC machines tools for B-spline curve method of high-speed interpolation arithmetic

    Science.gov (United States)

    Zhang, Wanjun; Gao, Shanping; Cheng, Xiyan; Zhang, Feng

    2017-04-01

    A novel on high-grade CNC machines tools for B Spline curve method of High-speed interpolation arithmetic is introduced. In the high-grade CNC machines tools CNC system existed the type value points is more trouble, the control precision is not strong and so on, In order to solve this problem. Through specific examples in matlab7.0 simulation result showed that that the interpolation error significantly reduced, the control precision is improved markedly, and satisfy the real-time interpolation of high speed, high accuracy requirements.

  2. Intellectual Control System of Processing on CNC Machines

    OpenAIRE

    Nekrasov, R. Y.; Lasukov, Aleksandr Aleksandrovich; Starikov, A. I.; Soloviev, I. V.; Bekareva, O. V.

    2016-01-01

    Scientific and technical progress makes great demands for quality of engineering production. The priority is to ensure metalworking equipment with required dimensional accuracy during the entire period of operation at minimum manufacturing costs. In article considered the problem of increasing of accuracy of processing products on CNC. The authors offers a solution to the problem by providing compensating adjustment in the trajectory of the cutting tool and machining mode. The necessity of cr...

  3. Improving Machining Accuracy of CNC Machines with Innovative Design Methods

    Science.gov (United States)

    Yemelyanov, N. V.; Yemelyanova, I. V.; Zubenko, V. L.

    2018-03-01

    The article considers achieving the machining accuracy of CNC machines by applying innovative methods in modelling and design of machining systems, drives and machine processes. The topological method of analysis involves visualizing the system as matrices of block graphs with a varying degree of detail between the upper and lower hierarchy levels. This approach combines the advantages of graph theory and the efficiency of decomposition methods, it also has visual clarity, which is inherent in both topological models and structural matrices, as well as the resiliency of linear algebra as part of the matrix-based research. The focus of the study is on the design of automated machine workstations, systems, machines and units, which can be broken into interrelated parts and presented as algebraic, topological and set-theoretical models. Every model can be transformed into a model of another type, and, as a result, can be interpreted as a system of linear and non-linear equations which solutions determine the system parameters. This paper analyses the dynamic parameters of the 1716PF4 machine at the stages of design and exploitation. Having researched the impact of the system dynamics on the component quality, the authors have developed a range of practical recommendations which have enabled one to reduce considerably the amplitude of relative motion, exclude some resonance zones within the spindle speed range of 0...6000 min-1 and improve machining accuracy.

  4. Understanding dental CAD/CAM for restorations - dental milling machines from a mechanical engineering viewpoint. Part A: chairside milling machines.

    Science.gov (United States)

    Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

    2016-01-01

    The dental milling machine is an important device in the dental CAD/CAM chain. Nowadays, dental numerical controlled (NC) milling machines are available for dental surgeries (chairside solution). This article provides a mechanical engineering approach to NC milling machines to help dentists understand the involvement of technology in digital dentistry practice. First, some technical concepts and definitions associated with NC milling machines are described from a mechanical engineering viewpoint. The technical and economic criteria of four chairside dental NC milling machines that are available on the market are then described. The technical criteria are focused on the capacities of the embedded technologies of these milling machines to mill both prosthetic materials and types of shape restorations. The economic criteria are focused on investment costs and interoperability with third-party software. The clinical relevance of the technology is assessed in terms of the accuracy and integrity of the restoration.

  5. Design and accuracy analysis of a metamorphic CNC flame cutting machine for ship manufacturing

    Science.gov (United States)

    Hu, Shenghai; Zhang, Manhui; Zhang, Baoping; Chen, Xi; Yu, Wei

    2016-09-01

    The current research of processing large size fabrication holes on complex spatial curved surface mainly focuses on the CNC flame cutting machines design for ship hull of ship manufacturing. However, the existing machines cannot meet the continuous cutting requirements with variable pass conditions through their fixed configuration, and cannot realize high-precision processing as the accuracy theory is not studied adequately. This paper deals with structure design and accuracy prediction technology of novel machine tools for solving the problem of continuous and high-precision cutting. The needed variable trajectory and variable pose kinematic characteristics of non-contact cutting tool are figured out and a metamorphic CNC flame cutting machine designed through metamorphic principle is presented. To analyze kinematic accuracy of the machine, models of joint clearances, manufacturing tolerances and errors in the input variables and error models considering the combined effects are derived based on screw theory after establishing ideal kinematic models. Numerical simulations, processing experiment and trajectory tracking experiment are conducted relative to an eccentric hole with bevels on cylindrical surface respectively. The results of cutting pass contour and kinematic error interval which the position error is from-0.975 mm to +0.628 mm and orientation error is from-0.01 rad to +0.01 rad indicate that the developed machine can complete cutting process continuously and effectively, and the established kinematic error models are effective although the interval is within a `large' range. It also shows the matching property between metamorphic principle and variable working tasks, and the mapping correlation between original designing parameters and kinematic errors of machines. This research develops a metamorphic CNC flame cutting machine and establishes kinematic error models for accuracy analysis of machine tools.

  6. Review on CNC-Rapid Prototyping

    International Nuclear Information System (INIS)

    M Nafis O Z; Nafrizuan M Y; Munira M A; Kartina J

    2012-01-01

    This article reviewed developments of Computerized Numerical Control (CNC) technology in rapid prototyping process. Rapid prototyping (RP) can be classified into three major groups; subtractive, additive and virtual. CNC rapid prototyping is grouped under the subtractive category which involves material removal from the workpiece that is larger than the final part. Richard Wysk established the use of CNC machines for rapid prototyping using sets of 2½-D tool paths from various orientations about a rotary axis to machine parts without refixturing. Since then, there are few developments on this process mainly aimed to optimized the operation and increase the process capabilities to stand equal with common additive type of RP. These developments include the integration between machining and deposition process (hybrid RP), adoption of RP to the conventional machine and optimization of the CNC rapid prototyping process based on controlled parameters. The article ended by concluding that the CNC rapid prototyping research area has a vast space for improvement as in the conventional machining processes. Further developments and findings will enhance the usage of this method and minimize the limitation of current approach in building a prototype.

  7. Architecture for Direct Model-to-Part CNC Manufacturing

    Directory of Open Access Journals (Sweden)

    Gilbert Poon

    2006-02-01

    Full Text Available In the traditional paradigm for Computer Numerical Control (CNC machining, tool paths are programmed offline from the CNC machine using the Computer-Aided Design (CAD model of the workpiece. The program is downloaded to the CNC controller and the part is then machined. Since a CAD model does not exist inside the CNC controller, it is unaware of the part to be machined and cannot predict or prevent errors. Not only is this paradigm labor intensive, it can lead to catastrophic damage if there are errors during machining. This paper presents a new concept for CNC machine control whereby a CAD model of the workpiece exists inside the controller and the tool positions are generated in real-time by the controller using the computer's graphics hardware without human intervention. The new concept was implemented on an experimental lathe machine specifically designed to machine complicated ornamental wood workpieces with a personal computer. An example workpiece was machined and measured using a 3D camera. The measured data was registered to the CAD model to evaluate machining accuracy.

  8. Investigation on Effect of Material Hardness in High Speed CNC End Milling Process

    OpenAIRE

    Dhandapani, N. V.; Thangarasu, V. S.; Sureshkannan, G.

    2015-01-01

    This research paper analyzes the effects of material properties on surface roughness, material removal rate, and tool wear on high speed CNC end milling process with various ferrous and nonferrous materials. The challenge of material specific decision on the process parameters of spindle speed, feed rate, depth of cut, coolant flow rate, cutting tool material, and type of coating for the cutting tool for required quality and quantity of production is addressed. Generally, decision made by the...

  9. Distributed Control System Design for Portable PC Based CNC Machine

    Directory of Open Access Journals (Sweden)

    Roni Permana Saputra

    2014-07-01

    Full Text Available The demand on automated machining has been increased and emerges improvement research to achieve many goals such as portability, low cost manufacturability, interoperability, and simplicity in machine usage. These improvements are conducted without ignoring the performance analysis and usability evaluation. This research has designed a distributed control system in purpose to control a portable CNC machine. The design consists of main processing unit, secondary processing unit, motor control, and motor driver. A preliminary simulation has been conducted for performance analysis including linear accuracy and circular accuracy. The results achieved in the simulation provide linear accuracy up to 2 μm with total cost for the whole processing unit is up to 5 million IDR.

  10. Torque-Controlled Adaptive Speed Control on a CNC Marble Saw Machine

    Directory of Open Access Journals (Sweden)

    Ugur Simsir

    2015-02-01

    Full Text Available Although CNC marble saw machines can automatically cut marble slabs to desired dimensions, saw speed and feed rate are selected by operator according to stone parameters, features of the saw, and its immersion depth. If the feed rate is selected lower than the optimal value, there will be time-loss and capacity deficiencies or if it is selected faster, cutting quality will decrease, spindle motor will draw more current, and saw blade will corrode faster. While cutting especially thick materials, saw may be stacked in the stone, cutting quality may be impaired, saw blade may be abraded earlier, precision quality may go down because of increase in measurement errors, and machine may be damaged with the increase in vibrations when improper feed rates are selected. Because of nonhomogeneity of the slabs and deterioration of the saw blade, operator cannot determine a persistent feed rate. This study is targeted to find saw speeds according to saw diameter and optimum feed rate by means of limiting vibrations and current drawn from saw motor and torque accordingly in order to increase working performance of CNC marble saw machines. Thanks to adaptive adjustment of feed rate, one can save on material as well as time, labour, and cost by making use of optimum energy.

  11. Theory and design of CNC systems

    CERN Document Server

    Suh, Suk-Hwan; Chung, Dae-Hyuk; Stroud, Ian

    2008-01-01

    Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. a oeTheory and Design of CNC Systemsa covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for t

  12. Maximum Feedrate Interpolator for Multi-axis CNC Machining with Jerk Constraints

    OpenAIRE

    Beudaert , Xavier; Lavernhe , Sylvain; Tournier , Christophe

    2012-01-01

    A key role of the CNC is to perform the feedrate interpolation which means to generate the setpoints for each machine tool axis. The aim of the VPOp algorithm is to make maximum use of the machine tool respecting both tangential and axis jerk on rotary and linear axes. The developed algorithm uses an iterative constraints intersection approach. At each sampling period, all the constraints given by each axis are expressed and by intersecting all of them the allowable interval for the next poin...

  13. Step-and-Repeat Nanoimprint-, Photo- and Laser Lithography from One Customised CNC Machine.

    Science.gov (United States)

    Greer, Andrew Im; Della-Rosa, Benoit; Khokhar, Ali Z; Gadegaard, Nikolaj

    2016-12-01

    The conversion of a computer numerical control machine into a nanoimprint step-and-repeat tool with additional laser- and photolithography capacity is documented here. All three processes, each demonstrated on a variety of photoresists, are performed successfully and analysed so as to enable the reader to relate their known lithography process(es) to the findings. Using the converted tool, 1 cm(2) of nanopattern may be exposed in 6 s, over 3300 times faster than the electron beam equivalent. Nanoimprint tools are commercially available, but these can cost around 1000 times more than this customised computer numerical control (CNC) machine. The converted equipment facilitates rapid production and large area micro- and nanoscale research on small grants, ultimately enabling faster and more diverse growth in this field of science. In comparison to commercial tools, this converted CNC also boasts capacity to handle larger substrates, temperature control and active force control, up to ten times more curing dose and compactness. Actual devices are fabricated using the machine including an expanded nanotopographic array and microfluidic PDMS Y-channel mixers.

  14. Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills

    International Nuclear Information System (INIS)

    Konneh, Mohamed; Kassim, Abdullah Abdul Rahman; Izman, Sudin

    2015-01-01

    This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were designed based on Box-Behnken design and the experiments conducted on a Mikrotool DT-110 CNC micro machine. A laser tachometer was used to ascertain a rotational speed for conducting any machining trial. Optical microscopy examination reveals minimum delamination value of 4.05 mm at the spindle speed of 25,000 rpm, depth of cut of 50μm and feed rate of 3 mm/min and the maximum delamination value of 5.04 mm at the spindle speed of 35000 rpm, depth of cut of 150μm and feed rate of 9 mm/min A mathematical model relating the milling parameters and delamination has been established. (paper)

  15. Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills

    Science.gov (United States)

    Konneh, Mohamed; Izman, Sudin; Rahman Kassim, Abdullah Abdul

    2015-07-01

    This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were designed based on Box-Behnken design and the experiments conducted on a Mikrotool DT-110 CNC micro machine. A laser tachometer was used to ascertain a rotational speed for conducting any machining trial. Optical microscopy examination reveals minimum delamination value of 4.05 mm at the spindle speed of 25,000 rpm, depth of cut of 50μm and feed rate of 3 mm/min and the maximum delamination value of 5.04 mm at the spindle speed of 35000 rpm, depth of cut of 150μm and feed rate of 9 mm/min A mathematical model relating the milling parameters and delamination has been established.

  16. Technical and Symbolic Knowledge in CNC Machining: A Study of Technical Workers of Different Backgrounds.

    Science.gov (United States)

    Martin, Laura M. W.; Beach, King

    Performances of 45 individuals with varying degrees of formal and informal training in machining and programming were compared on tasks designed to tap intellectual changes that may occur with the introduction of computer numerical control (CNC). Participants--30 machinists, 8 machine operators, and 7 engineers--were asked background questions and…

  17. CNC-milled titanium frameworks supported by implants in the edentulous jaw: a 10-year comparative clinical study.

    Science.gov (United States)

    Örtorp, Anders; Jemt, Torsten

    2012-03-01

    No long-term clinical studies covering more than 5 years are available on Computer Numeric Controlled (CNC) milled titanium frameworks. To evaluate and compare the clinical and radiographic performance of implant-supported prostheses provided with CNC titanium frameworks in the edentulous jaw with prostheses with cast gold-alloy frameworks during the first 10 years of function. Altogether, 126 edentulous patients were by random provided with 67 prostheses with titanium frameworks (test) in 23 maxillas and 44 mandibles, and with 62 prostheses with gold-alloy castings (control) in 31 maxillas and 31 mandibles. Clinical and radiographic 10-year data were collected for the groups and statistically compared on patient level. The 10-year prosthesis and implant cumulative survival rate was 95.6% compared with 98.3%, and 95.0% compared with 97.9% for test and control groups, respectively (p > .05). No implants were lost after 5 years of follow-up. Smokers lost more implants than nonsmokers after 5 years of follow-up (p .05), respectively. One prosthesis was lost in each group due to loss of implants, and one prosthesis failed due to framework fracture in the test group. Two metal fractures were registered in each group. More appointments of maintenance were needed for the prostheses in the maxilla compared with those in the mandible (p CNC-milled titanium frameworks are a viable alternative to gold-alloy castings for restoring patients with implant-supported prostheses in the edentulous jaw. © 2009 Wiley Periodicals, Inc.

  18. Machining NiTi micro-parts by micro-milling

    International Nuclear Information System (INIS)

    Weinert, K.; Petzoldt, V.

    2008-01-01

    The machinability of NiTi by milling has been examined using solid carbide end milling cutters. First results were obtained from machining simple slots applying TiAlN-coated tools with a diameter of 0.4 mm. The machining process was evaluated in terms of tool wear, cutting forces and machining quality. The tool wear and work piece quality was analysed with a scanning electron microscope and a white-light confocal microscope. Despite the poor machinability of NiTi good results concerning tool wear and shape accuracy of the milled slots were achieved. Essential for a good machining result is the application of minimum quantity lubrication. This clearly reduces NiTi adherences compared to dry machining. Work piece quality is improved and tool life is extended. Based on these results different structures could be produced by micro-milling

  19. Intellectual Control System of Processing on CNC Machines

    Science.gov (United States)

    Nekrasov, R. Y.; Lasukov, A. A.; Starikov, A. I.; Soloviev, I. V.; Bekareva, O. V.

    2016-04-01

    Scientific and technical progress makes great demands for quality of engineering production. The priority is to ensure metalworking equipment with required dimensional accuracy during the entire period of operation at minimum manufacturing costs. In article considered the problem of increasing of accuracy of processing products on CNC. The authors offers a solution to the problem by providing compensating adjustment in the trajectory of the cutting tool and machining mode. The necessity of creation of mathematical models of processes behavior in an automated technological system operations (OATS). Based on the research, authors have proposed a generalized diagram of diagnosis and input operative correction and approximate mathematical models of individual processes of diagnosis.

  20. Continuous tone printing in silicone from CNC milled matrices

    Science.gov (United States)

    Hoskins, S.; McCallion, P.

    2014-02-01

    Current research at the Centre for Fine Print Research (CFPR) at the University of the West of England, Bristol, is exploring the potential of creating coloured pictorial imagery from a continuous tone relief surface. To create the printing matrices the research team have been using CNC milled images where the height of the relief image is dictated by creating a tone curve and then milling this curve into a series of relief blocks from which the image is cast in a silicone ink. A translucent image is cast from each of the colour matrices and each colour is assembled - one on top of another - resulting is a colour continuous tone print, where colour tone is created by physical depth of colour. This process is a contemporary method of continuous tone colour printing based upon the Nineteenth Century black and white printing process of Woodburytype as developed by Walter Bentley Woodbury in 1865. Woodburytype is the only true continuous tone printing process invented, and although its delicate and subtle surfaces surpassed all other printing methods at the time. The process died out in the late nineteenth century as more expedient and cost effective methods of printing prevailed. New research at CFPR builds upon previous research that combines 19th Century Photomechanical techniques with digital technology to reappraise the potential of these processes.

  1. Concept of a Programmable Fixture for 3-Axis CNC

    Directory of Open Access Journals (Sweden)

    Ahmad Dalloul

    2017-09-01

    Full Text Available CNC machine is the one of the major reasons for industrial advancement in recent decades for its ability of producing accurate parts. The most commen CNC machines are of 3-axis and adopted widely in the industrial sector. However, for producing more complicated parts 5-axis CNC machines are required. Although the introduction of the 5-axis machine came after the 3-axis CNC machine has established itself and many manufacturers did not make the move toward the newer model and its high pricing compared to the 3-axis model did not help either. In this time the development of a fixture or a platform to help transfer the 3-axis to a 5-axis to some degree. This paper discusses the concept of a programmable fixture that gives 3-axis CNC machine the freedom to act in similar manner as the 5-axis. The paper describes the mechanism with some initial results of the testing. Result showed that the platform moves in translation manner with an average error of 5.58 % and 7.303% average error for rotation movement.

  2. The Tool Life of Ball Nose end Mill Depending on the Different Types of Ramping

    Science.gov (United States)

    Vopát, Tomáš; Peterka, Jozef; Kováč, Martin

    2014-12-01

    The article deals with the cutting tool wear measurement process and tool life of ball nose end mill depending on upward ramping and downward ramping. The aim was to determine and compare the wear (tool life) of ball nose end mill for different types of copy milling operations, as well as to specify particular steps of the measurement process. In addition, we examined and observed cutter contact areas of ball nose end mill with machined material. For tool life test, DMG DMU 85 monoBLOCK 5-axis CNC milling machine was used. In the experiment, cutting speed, feed rate, axial depth of cut and radial depth of cut were not changed. The cutting tool wear was measured on Zoller Genius 3s universal measuring machine. The results show different tool life of ball nose end mills depending on the copy milling strategy.

  3. Understanding dental CAD/CAM for restorations--dental milling machines from a mechanical engineering viewpoint. Part B: labside milling machines.

    Science.gov (United States)

    Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

    2016-01-01

    Nowadays, dental numerical controlled (NC) milling machines are available for dental laboratories (labside solution) and dental production centers. This article provides a mechanical engineering approach to NC milling machines to help dental technicians understand the involvement of technology in digital dentistry practice. The technical and economic criteria are described for four labside and two production center dental NC milling machines available on the market. The technical criteria are focused on the capacities of the embedded technologies of milling machines to mill prosthetic materials and various restoration shapes. The economic criteria are focused on investment cost and interoperability with third-party software. The clinical relevance of the technology is discussed through the accuracy and integrity of the restoration. It can be asserted that dental production center milling machines offer a wider range of materials and types of restoration shapes than labside solutions, while labside solutions offer a wider range than chairside solutions. The accuracy and integrity of restorations may be improved as a function of the embedded technologies provided. However, the more complex the technical solutions available, the more skilled the user must be. Investment cost and interoperability with third-party software increase according to the quality of the embedded technologies implemented. Each private dental practice may decide which fabrication option to use depending on the scope of the practice.

  4. Tool path in torus tool CNC machining

    Directory of Open Access Journals (Sweden)

    XU Ying

    2016-10-01

    Full Text Available This paper is about tool path in torus tool CNC machining.The mathematical model of torus tool is established.The tool path planning algorithm is determined through calculation of the cutter location,boundary discretization,calculation of adjacent tool path and so on,according to the conversion formula,the cutter contact point will be converted to the cutter location point and then these points fit a toolpath.Lastly,the path planning algorithm is implemented by using Matlab programming.The cutter location points for torus tool are calculated by Matlab,and then fit these points to a toolpath.While using UG software,another tool path of free surface is simulated of the same data.It is drew compared the two tool paths that using torus tool is more efficient.

  5. VOLUMETRIC ERROR COMPENSATION IN FIVE-AXIS CNC MACHINING CENTER THROUGH KINEMATICS MODELING OF GEOMETRIC ERROR

    Directory of Open Access Journals (Sweden)

    Pooyan Vahidi Pashsaki

    2016-06-01

    Full Text Available Accuracy of a five-axis CNC machine tool is affected by a vast number of error sources. This paper investigates volumetric error modeling and its compensation to the basis for creation of new tool path for improvement of work pieces accuracy. The volumetric error model of a five-axis machine tool with the configuration RTTTR (tilting head B-axis and rotary table in work piece side A΄ was set up taking into consideration rigid body kinematics and homogeneous transformation matrix, in which 43 error components are included. Volumetric error comprises 43 error components that can separately reduce geometrical and dimensional accuracy of work pieces. The machining accuracy of work piece is guaranteed due to the position of the cutting tool center point (TCP relative to the work piece. The cutting tool is deviated from its ideal position relative to the work piece and machining error is experienced. For compensation process detection of the present tool path and analysis of the RTTTR five-axis CNC machine tools geometrical error, translating current position of component to compensated positions using the Kinematics error model, converting newly created component to new tool paths using the compensation algorithms and finally editing old G-codes using G-code generator algorithm have been employed.

  6. The Tool Life of Ball Nose end Mill Depending on the Different Types of Ramping

    Directory of Open Access Journals (Sweden)

    Vopát Tomáš

    2014-12-01

    Full Text Available The article deals with the cutting tool wear measurement process and tool life of ball nose end mill depending on upward ramping and downward ramping. The aim was to determine and compare the wear (tool life of ball nose end mill for different types of copy milling operations, as well as to specify particular steps of the measurement process. In addition, we examined and observed cutter contact areas of ball nose end mill with machined material. For tool life test, DMG DMU 85 monoBLOCK 5-axis CNC milling machine was used. In the experiment, cutting speed, feed rate, axial depth of cut and radial depth of cut were not changed. The cutting tool wear was measured on Zoller Genius 3s universal measuring machine. The results show different tool life of ball nose end mills depending on the copy milling strategy.

  7. Shear bond strength of veneering porcelain to zirconia: Effect of surface treatment by CNC-milling and composite layer deposition on zirconia.

    Science.gov (United States)

    Santos, R L P; Silva, F S; Nascimento, R M; Souza, J C M; Motta, F V; Carvalho, O; Henriques, B

    2016-07-01

    The purpose of this study was to evaluate the shear bond strength of veneering feldspathic porcelain to zirconia substrates modified by CNC-milling process or by coating zirconia with a composite interlayer. Four types of zirconia-porcelain interface configurations were tested: RZ - porcelain bonded to rough zirconia substrate (n=16); PZ - porcelain bonded to zirconia substrate with surface holes (n=16); RZI - application of a composite interlayer between the veneering porcelain and the rough zirconia substrate (n=16); PZI - application of a composite interlayer between the porcelain and the zirconia substrate treated by CNC-milling (n=16). The composite interlayer was composed of zirconia particles reinforced porcelain (30%, vol%). The mechanical properties of the ceramic composite have been determined. The shear bond strength test was performed at 0.5mm/min using a universal testing machine. The interfaces of fractured and untested specimens were examined by FEG-SEM/EDS. Data was analyzed with Shapiro-Wilk test to test the assumption of normality. The one-way ANOVA followed by Tukey HSD multiple comparison test was used to compare shear bond strength results (α=0.05). The shear bond strength of PZ (100±15MPa) and RZI (96±11MPa) specimens were higher than that recorded for RZ (control group) specimens (89±15MPa), although not significantly (p>0.05). The highest shear bond strength values were recorded for PZI specimens (138±19MPa), yielding a significant improvement of 55% relative to RZ specimens (p<0.05). This study shows that it is possible to highly enhance the zirconia-porcelain bond strength - even by ~55% - by combining surface holes in zirconia frameworks and the application of a proper ceramic composite interlayer. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. stepping motor - hydraulic motor servo drives for an nc milling machine

    African Journals Online (AJOL)

    Dr Obe

    stepping motor Drive Assembly especially Designed for CNC systems". 13th Machine Tool Design and. Research. (MTDR) conference,. University of Birmingham, 1972. 2 Ertongur, N.A. "Investigation into the instability in an electro hydraulic control system for machine tools" Ph.D. Thesis, University of. Birmingham, UK. 1966 ...

  9. Occupational Noise Reduction in CNC Striping Process

    Science.gov (United States)

    Mahmad Khairai, Kamarulzaman; Shamime Salleh, Nurul; Razlan Yusoff, Ahmad

    2018-03-01

    Occupational noise hearing loss with high level exposure is common occupational hazards. In CNC striping process, employee that exposed to high noise level for a long time as 8-hour contributes to hearing loss, create physical and psychological stress that reduce productivity. In this paper, CNC stripping process with high level noises are measured and reduced to the permissible noise exposure. First condition is all machines shutting down and second condition when all CNC machine under operations. For both conditions, noise exposures were measured to evaluate the noise problems and sources. After improvement made, the noise exposures were measured to evaluate the effectiveness of reduction. The initial average noise level at the first condition is 95.797 dB (A). After the pneumatic system with leakage was solved, the noise reduced to 55.517 dB (A). The average noise level at the second condition is 109.340 dB (A). After six machines were gathered at one area and cover that area with plastic curtain, the noise reduced to 95.209 dB (A). In conclusion, the noise level exposure in CNC striping machine is high and exceed the permissible noise exposure can be reduced to acceptable levels. The reduction of noise level in CNC striping processes enhanced productivity in the industry.

  10. Investigation of the Machining Stability of a Milling Machine with Hybrid Guideway Systems

    Directory of Open Access Journals (Sweden)

    Jui-Pin Hung

    2016-03-01

    Full Text Available This study was aimed to investigate the machining stability of a horizontal milling machine with hybrid guideway systems by finite element method. To this purpose, we first created finite element model of the milling machine with the introduction of the contact stiffness defined at the sliding and rolling interfaces, respectively. Also, the motorized built-in spindle model was created and implemented in the whole machine model. Results of finite element simulations reveal that linear guides with different preloads greatly affect the dynamic responses and machining stability of the horizontal milling machine. The critical cutting depth predicted at the vibration mode associated with the machine tool structure is about 10 mm and 25 mm in the X and Y direction, respectively, while the cutting depth predicted at the vibration mode associated with the spindle structure is about 6.0 mm. Also, the machining stability can be increased when the preload of linear roller guides of the feeding mechanism is changed from lower to higher amount.

  11. An open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and industrial CAM software.

    Science.gov (United States)

    Lu, Li; Liu, Shusheng; Shi, Shenggen; Yang, Jianzhong

    2011-10-01

    China-made 5-axis simultaneous contouring CNC machine tool and domestically developed industrial computer-aided manufacture (CAM) technology were used for full crown fabrication and measurement of crown accuracy, with an attempt to establish an open CAM system for dental processing and to promote the introduction of domestic dental computer-aided design (CAD)/CAM system. Commercially available scanning equipment was used to make a basic digital tooth model after preparation of crown, and CAD software that comes with the scanning device was employed to design the crown by using domestic industrial CAM software to process the crown data in order to generate a solid model for machining purpose, and then China-made 5-axis simultaneous contouring CNC machine tool was used to complete machining of the whole crown and the internal accuracy of the crown internal was measured by using 3D-MicroCT. The results showed that China-made 5-axis simultaneous contouring CNC machine tool in combination with domestic industrial CAM technology can be used for crown making and the crown was well positioned in die. The internal accuracy was successfully measured by using 3D-MicroCT. It is concluded that an open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and domestic industrial CAM software has been established, and development of the system will promote the introduction of domestically-produced dental CAD/CAM system.

  12. Desain dan Implementasi Sistem Kendali CNC Router Menggunakan PC untuk Flame Cutting Machine

    Directory of Open Access Journals (Sweden)

    Roni Permana Saputra

    2012-03-01

    Full Text Available This paper focuses on design of router control systems based on computer numerical control (CNC using personal computer (PC implemented in flame cutting machine (FCM. NC-Code entered into the computer translated to be a command signal sent by the PC to a microcontroller to control the end effector’s movement alongthe X and Y axis simultaneously based on linear and circular interpolations calculation on the PC. This control system is implemented on FCM by connecting the output control of the microcontroller with the driver actuator of the FCM in the form of a DC motor. The obtained result is in the form of a CNC router control system prototype to be implemented in the FCM which is capable to perform linear interpolation and circular interpolation. 

  13. Operating System For Numerically Controlled Milling Machine

    Science.gov (United States)

    Ray, R. B.

    1992-01-01

    OPMILL program is operating system for Kearney and Trecker milling machine providing fast easy way to program manufacture of machine parts with IBM-compatible personal computer. Gives machinist "equation plotter" feature, which plots equations that define movements and converts equations to milling-machine-controlling program moving cutter along defined path. System includes tool-manager software handling up to 25 tools and automatically adjusts to account for each tool. Developed on IBM PS/2 computer running DOS 3.3 with 1 MB of random-access memory.

  14. Learning Control: Sense-Making, CNC Machines, and Changes in Vocational Training for Industrial Work

    Science.gov (United States)

    Berner, Boel

    2009-01-01

    The paper explores how novices in school-based vocational training make sense of computerized numerical control (CNC) machines. Based on two ethnographic studies in Swedish schools, one from the early 1980s and one from 2006, it analyses change and continuity in the cognitive, social, and emotional processes of learning how to become a machine…

  15. Influence of Chatter of VMC Arising During End Milling Operation and Cutting Conditions on Quality of Machined Surface

    Directory of Open Access Journals (Sweden)

    A.K.M.N. Amin, M.A. Rizal, and M. Razman

    2012-08-01

    Full Text Available Machine tool chatter is a dynamic instability of the cutting process. Chatter results in poor part surface finish, damaged cutting tool, and an irritating and unacceptable noise. Exten¬sive research has been undertaken to study the mechanisms of chatter formation. Efforts have been also made to prevent the occurrence of chatter vibration. Even though some progress have been made, fundamental studies on the mechanics of metal cutting are necessary to achieve chatter free operation of CNC machine tools to maintain their smooth operating cycle. The same is also true for Vertical Machining Centres (VMC, which operate at high cutting speeds and are capable of offering high metal removal rates. The present work deals with the effect of work materials, cutting conditions and diameter of end mill cutters on the frequency-amplitude characteristics of chatter and on machined surface roughness. Vibration data were recorded using an experimental rig consisting of KISTLER 3-component dynamometer model 9257B, amplifier, scope meters and a PC.  Three different types of vibrations were observed. The first type was a low frequency vibration, associated with the interrupted nature of end mill operation. The second type of vibration was associated with the instability of the chip formation process and the third type was due to chatter. The frequency of the last type remained practically unchanged over a wide range of cutting speed.  It was further observed that chip-tool contact processes had considerable effect on the roughness of the machined surface.Key Words: Chatter, Cutting Conditions, Stable Cutting, Surface Roughness.

  16. Static/dynamic Analysis and Optimization of Z-axis Stand of PCB CNC Drilling Machine*

    Directory of Open Access Journals (Sweden)

    Zhou Yanjun

    2016-01-01

    Full Text Available The finite element analysis is used for the static and dynamic analysis of the Z axis brace of PCB CNC drilling machine. With its results of maximum displacement deformation and von Mises stress and modal frequency, the defect of original design was found out. On such bases, a variety of optimization scheme is put forward and the best size of the Z axis brace is obtained by the performance comparison of the schemes. This method offers bases for the design and renovation of other machine tool components.

  17. Prediction of Machine Tool Condition Using Support Vector Machine

    International Nuclear Information System (INIS)

    Wang Peigong; Meng Qingfeng; Zhao Jian; Li Junjie; Wang Xiufeng

    2011-01-01

    Condition monitoring and predicting of CNC machine tools are investigated in this paper. Considering the CNC machine tools are often small numbers of samples, a condition predicting method for CNC machine tools based on support vector machines (SVMs) is proposed, then one-step and multi-step condition prediction models are constructed. The support vector machines prediction models are used to predict the trends of working condition of a certain type of CNC worm wheel and gear grinding machine by applying sequence data of vibration signal, which is collected during machine processing. And the relationship between different eigenvalue in CNC vibration signal and machining quality is discussed. The test result shows that the trend of vibration signal Peak-to-peak value in surface normal direction is most relevant to the trend of surface roughness value. In trends prediction of working condition, support vector machine has higher prediction accuracy both in the short term ('One-step') and long term (multi-step) prediction compared to autoregressive (AR) model and the RBF neural network. Experimental results show that it is feasible to apply support vector machine to CNC machine tool condition prediction.

  18. A comparison between customized clear and removable orthodontic appliances manufactured using RP and CNC techniques.

    Science.gov (United States)

    Martorelli, Massimo; Gerbino, Salvatore; Giudice, Michele; Ausiello, Pietro

    2013-02-01

    Aim of the research is to compare the orthodontic appliances fabricated by using rapid prototyping (RP) systems, in particular 3D printers, with those manufactured by using computer numerical control (CNC) milling machines. 3D printing is today a well-accepted technology to fabricate orthodontic aligners by using the thermoforming process, instead the potential of CNC systems in dentistry have not yet been sufficiently explored. One patient, with mal-positioned maxillary central and lateral incisors, was initially selected. In the computer aided virtual planning was defined that, for the treatment, the patient needed to wear a series of 7 removable orthodontic appliances (ROA) over a duration of 21 weeks, with one appliance for every 3 weeks. A non-contact reverse engineering (RE) structured-light 3D scanner was used to create the 3D STL model of the impression of the patient's mouth. Numerical FEM simulations were performed varying the position of applied forces (discrete and continuous forces) on the same model, simulating, in this way, 3 models with slice thickness of 0.2 mm, 0.1 mm (RP staircase effect) and without slicing (ideal case). To define the areas of application of forces, two configuration "i" and "i-1" of the treatment were overlapped. 6 patients to which for three steps (3rd, 4th and 5th step) were made to wear aligners fabricated starting from physical models by 3D printing (3DP-ROA) and afterwards, for the next steps (6th, 7th and 8th step), aligners fabricated starting from physical models by CNC milling machine (CNC-ROA), were selected. For the 6 patients wearing the CNC-ROA, it was observed a best fitting of the aligner to the teeth and a more rapid teeth movement than the 3DP-ROA (2 weeks compared to 3 weeks for every appliance). FEM simulations showed a more uniform stress distribution for CNC-ROA than 3DP-ROA. In this research, 6 different case studies and CAD-FEM simulations showed that, to fabricate an efficient clear and removable

  19. Tool wear in terms of vibration effects in milling medium-density fibreboard with an industrial robot

    International Nuclear Information System (INIS)

    Tratar, Janez; Pusavec, Franci; Kopac, Janez

    2014-01-01

    Machining with robots represents a promising, highly flexible and cost effective alternative to standard machining and hand labour applications when machining mid tolerance soft material end products. One of the most challenging issues is to know the vibration characteristics in milling with the robots which greatly affect tool life. In general the technological bases of tool life expectancy while milling with robot arms are not available or studied. That's why the purpose of this paper is to investigate the influence of attained vibrations analysis during the milling process and correlated tool wear. Primarily the study is focused on tool wear according to the distance between the milling position and the robot's base. Results show that increasing distance between the robot's base and the milling position significantly affects tool wear because of the attained vibrations in proportion to the increasing distance respectively. Tool wear has also proved to be greater in comparison to machining with CNC machine and applicable new information for woodworking industry.

  20. Random and Systematic Errors Share in Total Error of Probes for CNC Machine Tools

    Directory of Open Access Journals (Sweden)

    Adam Wozniak

    2018-03-01

    Full Text Available Probes for CNC machine tools, as every measurement device, have accuracy limited by random errors and by systematic errors. Random errors of these probes are described by a parameter called unidirectional repeatability. Manufacturers of probes for CNC machine tools usually specify only this parameter, while parameters describing systematic errors of the probes, such as pre-travel variation or triggering radius variation, are used rarely. Systematic errors of the probes, linked to the differences in pre-travel values for different measurement directions, can be corrected or compensated, but it is not a widely used procedure. In this paper, the share of systematic errors and random errors in total error of exemplary probes are determined. In the case of simple, kinematic probes, systematic errors are much greater than random errors, so compensation would significantly reduce the probing error. Moreover, it shows that in the case of kinematic probes commonly specified unidirectional repeatability is significantly better than 2D performance. However, in the case of more precise strain-gauge probe systematic errors are of the same order as random errors, which means that errors correction or compensation, in this case, would not yield any significant benefits.

  1. Machinability Evaluation in Hard Milling of AISI D2 Steel

    OpenAIRE

    Gaitonde, Vinayak Neelakanth; Karnik, Sulse Ramesh; Maciel, Caio Henrique Alves; Rubio, Juan Carlos Campos; Abrão, Alexandre Mendes

    2016-01-01

    Milling of hardened steel components provides considerable benefits in terms of reduced manufacturing cost and time compared to traditional machining. Temperature variation in milling is an important factor affecting the wear of cutting tools. The poor selection of milling parameters may cause excessive tool wear and increased work surface roughness. Hence, there is a need to study the machinability aspects during milling of hardened steel components. In the present work, influence of cutting...

  2. Laboratory setup for incremental forming at IPL

    DEFF Research Database (Denmark)

    Young, Dave; Andreasen, Jan Lasson

    and machining laboratories. A laboratory equipment was developed during spring 2004 with our Cincinatti CNC milling machine as basis. The first obstacle to overcome was to establish a possibility for running CNC programs larger than capacity of the memory in the CNC controller of the milling machine. A solution...... is a collection of the work done by Dave in cooperation with Lars P. Holmbæck, Jan L. Andreasen and Niels Bay during his 1 month stay here. The work has been concentrated on following subjects: 1. Design and construction of a rig for SPIF for our Cincinatti CNC milling machine 2. Establishment of methods...

  3. An Experiment Study on Surface Roughness in High Speed Milling NAK80 Die Steel

    Directory of Open Access Journals (Sweden)

    Su Fa

    2016-01-01

    Full Text Available The paper introduces that the high speed milling experiments on NAK80 die steel was carried out on the DMU 60 mono BLOCK five axis linkage high speed CNC machining center tool by the TiAlN coated tools, in order to research the effect of milling parameters on surface roughness Ra. The results showed that the Ra value increased with the decrease of milling speed vc, increased with the axial depth of milling ap, and feed per tooth fz and radial depth of milling ae. On the basis of the single factor experiment results, the mathematics model for between surface roughness and milling parameters were established by linear regression analysis.

  4. Automatic fitting of conical envelopes to free-form surfaces for flank CNC machining

    OpenAIRE

    Bo P.; Bartoň M.; Pottmann H.

    2017-01-01

    We propose a new algorithm to detect patches of free-form surfaces that can be well approximated by envelopes of a rotational cone under a rigid body motion. These conical envelopes are a preferable choice from the manufacturing point of view as they are, by-definition, manufacturable by computer numerically controlled (CNC) machining using the efficient flank (peripheral) method with standard conical tools. Our geometric approach exploits multi-valued vector fields that consist of vectors in...

  5. Overview of Sustainability Studies of CNC Machining and LAM of Stainless Steel

    Science.gov (United States)

    Nyamekye, Patricia; Leino, Maija; Piili, Heidi; Salminen, Antti

    Laser additive manufacturing (LAM), known also as 3D printing, is a powder bed fusion (PBF) type of additive manufacturing (AM) technology used to fabricate metal parts out of metal powder. The development of the technology from building prototype parts to functional parts has increased remarkably in 2000s. LAM of metals is promising technology that offers new opportunities to manufacturing and to resource efficiency. However, there is only few published articles about its sustainability. Aim in this study was to create supply chain model of LAM and CNC machining and create a methodology to carry out a life cycle inventory (LCI) data collection for these techniques. The methodology of the study was literature review and scenario modeling. The acquisition of raw material, production phase and transportations were used as basis of comparison. The modelled scenarios were fictitious and created for industries, like aviation and healthcare that often require swift delivery as well as customized parts. The results of this study showed that the use of LAM offers a possibility to reduce downtime in supply chains of spare parts and reduce part inventory more effectively than CNC machining. Also the gap between customers and business is possible to be shortened with LAM thus offering a possibility to reduce emissions due to less transportation. The results also indicated weight reduction possibility with LAM due to optimized part geometry which allow lesser amount of metallic powder to be used in making parts.

  6. Modeling of tool path for the CNC sheet cutting machines

    Science.gov (United States)

    Petunin, Aleksandr A.

    2015-11-01

    In the paper the problem of tool path optimization for CNC (Computer Numerical Control) cutting machines is considered. The classification of the cutting techniques is offered. We also propose a new classification of toll path problems. The tasks of cost minimization and time minimization for standard cutting technique (Continuous Cutting Problem, CCP) and for one of non-standard cutting techniques (Segment Continuous Cutting Problem, SCCP) are formalized. We show that the optimization tasks can be interpreted as discrete optimization problem (generalized travel salesman problem with additional constraints, GTSP). Formalization of some constraints for these tasks is described. For the solution GTSP we offer to use mathematical model of Prof. Chentsov based on concept of a megalopolis and dynamic programming.

  7. Experimental High Speed Milling of the Selected Thin-Walled Component

    Directory of Open Access Journals (Sweden)

    Jozef Zajac

    2017-11-01

    Full Text Available In a technical practice, it is possible to meet thin-walled parts more and more often. These parts are most commonly used in the automotive industry or aircraft industry to reduce the weight of different design part of cars or aircraft. Presented article is focused on experimental high speed milling of selected thin-walled component. The introduction of this article presents description of high speed machining and specification of thin – walled parts. The experiments were carried out using a CNC machine Pinnacle VMC 650S and C45 material - plain carbon steel for automotive components and mechanical engineering. In the last part of the article, described are the arrangements to reduction of deformation of thin-walled component during the experimental high speed milling.

  8. Virtual machining considering dimensional, geometrical and tool deflection errors in three-axis CNC milling machines

    OpenAIRE

    Soori, Mohsen; Arezoo, Behrooz; Habibi, Mohsen

    2014-01-01

    Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other e...

  9. Virtual machining considering dimensional, geometrical and tool deflection errors in three-axis CNC milling machines

    OpenAIRE

    Soori, Mohsen; Arezoo, Behrooz; Habibi, Mohsen

    2016-01-01

    Virtual manufacturing systems can provide useful means for products to be manufactured without the need of physical testing on the shop floor. As a result, the time and cost of part production can be decreased. There are different error sources in machine tools such as tool deflection, geometrical deviations of moving axis and thermal distortions of machine tool structures. Some of these errors can be decreased by controlling the machining process and environmental parameters. However other e...

  10. Thermal Error Test and Intelligent Modeling Research on the Spindle of High Speed CNC Machine Tools

    Science.gov (United States)

    Luo, Zhonghui; Peng, Bin; Xiao, Qijun; Bai, Lu

    2018-03-01

    Thermal error is the main factor affecting the accuracy of precision machining. Through experiments, this paper studies the thermal error test and intelligent modeling for the spindle of vertical high speed CNC machine tools in respect of current research focuses on thermal error of machine tool. Several testing devices for thermal error are designed, of which 7 temperature sensors are used to measure the temperature of machine tool spindle system and 2 displacement sensors are used to detect the thermal error displacement. A thermal error compensation model, which has a good ability in inversion prediction, is established by applying the principal component analysis technology, optimizing the temperature measuring points, extracting the characteristic values closely associated with the thermal error displacement, and using the artificial neural network technology.

  11. Minimum Time Trajectory Optimization of CNC Machining with Tracking Error Constraints

    Directory of Open Access Journals (Sweden)

    Qiang Zhang

    2014-01-01

    Full Text Available An off-line optimization approach of high precision minimum time feedrate for CNC machining is proposed. Besides the ordinary considered velocity, acceleration, and jerk constraints, dynamic performance constraint of each servo drive is also considered in this optimization problem to improve the tracking precision along the optimized feedrate trajectory. Tracking error is applied to indicate the servo dynamic performance of each axis. By using variable substitution, the tracking error constrained minimum time trajectory planning problem is formulated as a nonlinear path constrained optimal control problem. Bang-bang constraints structure of the optimal trajectory is proved in this paper; then a novel constraint handling method is proposed to realize a convex optimization based solution of the nonlinear constrained optimal control problem. A simple ellipse feedrate planning test is presented to demonstrate the effectiveness of the approach. Then the practicability and robustness of the trajectory generated by the proposed approach are demonstrated by a butterfly contour machining example.

  12. Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

    Science.gov (United States)

    Hazza, Muataz Hazza F. Al; Adesta, Erry Y. T.; Riza, Muhammad

    2013-12-01

    High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models.

  13. Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

    International Nuclear Information System (INIS)

    Al Hazza, Muataz Hazza F; Adesta, Erry Y T; Riza, Muhammad

    2013-01-01

    High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models

  14. An integrated model for part-operation allocation and investments in CNC technology

    NARCIS (Netherlands)

    Bokhorst, J.A.C.; Slomp, J.; Suresh, N.

    2002-01-01

    This study addresses the issue of investment appraisal of new technology, specifically computer numerical control (CNC) machine tools in conjunction with optimal allocation of parts and operations on CNC machines as the investments take place. Part-operation allocation is the allocation of parts and

  15. Feedrate optimization in 5-axis machining based on direct trajectory interpolation on the surface using an open cnc

    OpenAIRE

    Beudaert , Xavier; Lavernhe , Sylvain; Tournier , Christophe

    2014-01-01

    International audience; In the common machining process of free-form surfaces, CAM software generates approximated tool paths because of the input tool path format of the industrial CNC. Then, marks on finished surfaces may appear due to non smooth feedrate planning during interpolation. The Direct Trajectory Interpolation on the Surface (DTIS) method allows managing the tool path geometry and the kinematical parameters to achieve higher productivity and a better surface quality. Machining ex...

  16. STUDY OF THE VIBRATION LEVEL IN CASE OF MANUFACTURING ON A CNC MACHINE-TOOL

    Directory of Open Access Journals (Sweden)

    Ioan Călin ROȘCA

    2015-12-01

    Full Text Available The paper presents the results of an experimental research performed on a CNC machine tool type ISEL-GFV considering the vibration level developed during the manufacturing of different pieces of particleboard at six processing regimes. There were recorded signals on both time and frequency domains on the three main directions. Based on recorded data there are presented the main conclusions referring to the level of vibrations and the frequencies associated to the highest levels.

  17. Parameter identification and optimization of slide guide joint of CNC machine tools

    Science.gov (United States)

    Zhou, S.; Sun, B. B.

    2017-11-01

    The joint surface has an important influence on the performance of CNC machine tools. In order to identify the dynamic parameters of slide guide joint, the parametric finite element model of the joint is established and optimum design method is used based on the finite element simulation and modal test. Then the mode that has the most influence on the dynamics of slip joint is found through harmonic response analysis. Take the frequency of this mode as objective, the sensitivity analysis of the stiffness of each joint surface is carried out using Latin Hypercube Sampling and Monte Carlo Simulation. The result shows that the vertical stiffness of slip joint surface constituted by the bed and the slide plate has the most obvious influence on the structure. Therefore, this stiffness is taken as the optimization variable and the optimal value is obtained through studying the relationship between structural dynamic performance and stiffness. Take the stiffness values before and after optimization into the FEM of machine tool, and it is found that the dynamic performance of the machine tool is improved.

  18. CNC LATHE MACHINE PRODUCING NC CODE BY USING DIALOG METHOD

    Directory of Open Access Journals (Sweden)

    Yakup TURGUT

    2004-03-01

    Full Text Available In this study, an NC code generation program utilising Dialog Method was developed for turning centres. Initially, CNC lathes turning methods and tool path development techniques were reviewed briefly. By using geometric definition methods, tool path was generated and CNC part program was developed for FANUC control unit. The developed program made CNC part program generation process easy. The program was developed using BASIC 6.0 programming language while the material and cutting tool database were and supported with the help of ACCESS 7.0.

  19. Automating horizontal boring and milling machine

    International Nuclear Information System (INIS)

    Naqvi, S.A.R.; Mahmood, T.; Choudhry, M.A.; Hanif, A.

    2012-01-01

    Aiming at the requirements of modification for many old import machine tools in industry, the schemes suited to the renovation are presented in this paper. A horizontal boring and milling machine (HBM) involved in machining of tank Al-Khalid has been modified using Mitsubishi FX-1N and FX-2N PLC. The developed software is for control of all the functions of the said machine. These functions include power on/off oil pump, spindle rotation and machine movement in all axes. All the decisions required by the machine for actuation of instructions are based on the data acquired from the control panel, timers and limit switches. Also the developed software minimize the down time, safety of operator and error free actuation of instructions. (author)

  20. Vyhodnocení CNC stroje versus konvenční stroj ve firmě

    OpenAIRE

    Kopecký, Štěpán

    2016-01-01

    Bakalářská práce se zabývá analýzou CNC stroje ve firmě a porovnáním CNC oproti konvenčnímu stroji. Analýza CNC se zaměřuje na ekonomické přínosy a přínosy pro firmu z hlediska zlepšení produktivity a přesnosti. Po prostudování odborné literatury a seznámením se s CNC frézou a jejím řídicím systémem a konvenčními stroji firmy Alubra s.r.o. je porovnán výrobek. Bachelor thesis describes analysis of CNC machine in company. The analysis of CNC machine focus on economical benefits and compare ...

  1. Precise gouging-free tool orientations for 5-axis CNC machining

    KAUST Repository

    Kim, Yong-Joon

    2014-08-19

    We present a precise approach to the generation of optimized collision-free and gouging-free tool paths for 5-axis CNC machining of freeform NURBS surfaces using flat-end and rounded-end (bull nose) tools having cylindrical shank. To achieve high approximation quality, we employ analysis of hyper-osculating circles (HOCs) (Wang et al., 1993a,b), that have third order contact with the target surface, and lead to a locally collision-free configuration between the tool and the target surface. At locations where an HOC is not possible, we aim at a double tangential contact among the tool and the target surface, and use it as a bridge between the feasible HOC tool paths. We formulate all such possible two-contact configurations as systems of algebraic constraints and solve them. For all feasible HOCs and two-contact configurations, we perform a global optimization to find the tool path that maximizes the approximation quality of the machining, while being gouge-free and possibly satisfying constraints on the tool tilt and the tool acceleration. We demonstrate the effectiveness of our approach via several experimental results.

  2. Precise gouging-free tool orientations for 5-axis CNC machining

    KAUST Repository

    Kim, Yong-Joon; Elber, Gershon; Barton, Michael; Pottmann, Helmut

    2014-01-01

    We present a precise approach to the generation of optimized collision-free and gouging-free tool paths for 5-axis CNC machining of freeform NURBS surfaces using flat-end and rounded-end (bull nose) tools having cylindrical shank. To achieve high approximation quality, we employ analysis of hyper-osculating circles (HOCs) (Wang et al., 1993a,b), that have third order contact with the target surface, and lead to a locally collision-free configuration between the tool and the target surface. At locations where an HOC is not possible, we aim at a double tangential contact among the tool and the target surface, and use it as a bridge between the feasible HOC tool paths. We formulate all such possible two-contact configurations as systems of algebraic constraints and solve them. For all feasible HOCs and two-contact configurations, we perform a global optimization to find the tool path that maximizes the approximation quality of the machining, while being gouge-free and possibly satisfying constraints on the tool tilt and the tool acceleration. We demonstrate the effectiveness of our approach via several experimental results.

  3. Integration of CAM and CNC operation through code editing and manipulation

    International Nuclear Information System (INIS)

    Rosli Darmawan; Shalina Sheik Muhammad

    2004-01-01

    The IT technology for engineering design and manufacturing has gone through significant advancement for the last 30 years. It is widely acknowledged that IT would provide competitive advantage for engineering company in term of production cycle, productivity and efficiency. The recent development in this area is on the total system integration. While standard off-shelf CAD/CAM/CNC software and hardware packages would provide solution for system integration, more often than not users will stumble upon compatibility problems. Moreover, most of the integration deals with CAD and CAM systems. CNC integration has not been fully developed. Users always found problems in the integration of CAM and CNC machine due to the different level of technological development. CNC codes have not fundamentally progressed in the last 50 years, while CAD/CAM software packages have undergone massive evolution and improvement. This paper discusses a practical solution of CAM and CNC integration through code editing and manipulation within the CAM system in order to comply with the CNC machine requirements. (Author)

  4. Design and milling manufacture of polyurethane custom contoured cushions for wheelchair users.

    Science.gov (United States)

    da Silva, Fabio Pinto; Beretta, Elisa Marangon; Prestes, Rafael Cavalli; Kindlein Junior, Wilson

    2011-01-01

    The design of custom contoured cushions manufactured in flexible polyurethane foams is an option to improve positioning and comfort for people with disabilities that spend most of the day seated in the same position. These surfaces increase the contact area between the seat and the user. This fact contributes to minimise the local pressures that can generate problems like decubitus ulcers. The present research aims at establishing development routes for custom cushion production to wheelchair users. This study also contributes to the investigation of Computer Numerical Control (CNC) machining of flexible polyurethane foams. The proposed route to obtain the customised seat began with acquiring the user's contour in adequate posture through plaster cast. To collect the surface geometry, the cast was three-dimensionally scanned and manipulated in CAD/CAM software. CNC milling parameters such as tools, spindle speeds and feed rates to machine flexible polyurethane foams were tested. These parameters were analysed regarding the surface quality. The best parameters were then tested in a customised seat. The possible dimensional changes generated during foam cutting were analysed through 3D scanning. Also, the customised seat pressure and temperature distribution was tested. The best parameters found for foams with a density of 50kg/cm(3) were high spindle speeds (24000 rpm) and feed rates between 2400-4000mm/min. Those parameters did not generate significant deformities in the machined cushions. The custom contoured cushion satisfactorily increased the contact area between wheelchair and user, as it distributed pressure and heat evenly. Through this study it was possible to define routes for the development and manufacturing of customised seats using direct CNC milling in flexible polyurethane foams. It also showed that custom contoured cushions efficiently distribute pressure and temperature, which is believed to minimise tissue lesions such as pressure ulcers.

  5. Modelling of End Milling of AA6061-TiCp Metal Matrix Composite

    Science.gov (United States)

    Vijay Kumar, S.; Cheepu, Muralimohan; Venkateswarlu, D.; Asohan, P.; Senthil Kumar, V.

    2018-03-01

    The metal-matrix composites (MMCs) are used in various applications hence lot of research has been carried out on MMCs. To increase the properties of Al-based MMCs many ceramic reinforcements have been identified, among which TiC is played vital role because of its properties like high hardness, stiffness and wear resistance. In the present work, a neural network and statistical modelling approach is going to use for the prediction of surface roughness (Ra) and cutting forces in computerised numerical control milling machine. Experiments conducted on a CNC milling machine based on the full factorial design and resulted data used to train and checking the network performance. The sample prepared from in-situ technique and heat treated to get uniform properties. The ANN model has shown satisfactory performance comparatively.

  6. Taguchi design optimization of machining parameters on the CNC end milling process of halloysite nanotube with aluminium reinforced epoxy matrix (HNT/Al/Ep hybrid composite

    Directory of Open Access Journals (Sweden)

    J.S. Pang

    2014-08-01

    Full Text Available This paper introduces the application of Taguchi optimization methodology in optimizing the cutting parameters of end-milling process for machining the halloysite nanotubes (HNTs with aluminium reinforced epoxy hybrid composite material under dry condition. The machining parameters which are chosen to be evaluated in this study are the depth of cut (d, cutting speed (S and feed rate (f. While, the response factors to be measured are the surface roughness of the machined composite surface and the cutting force. An orthogonal array of the Taguchi method was set-up and used to analyse the effect of the milling parameters on the surface roughness and cutting force. The result from this study shows that the application of the Taguchi method can determine the best combination of machining parameters that can provide the optimal machining response conditions which are the lowest surface roughness and lowest cutting force value. For the best surface finish, A1–B3–C3 (d = 0.4 mm, S = 1500 rpm, f = 60 mmpm is found to be the optimized combination of levels for all the three control factors from the analysis. Meanwhile, the optimized combination of levels for all the three control factors from the analysis which provides the lowest cutting force was found to be A2–B2–C2 (d = 0.6 mm, S = 1000 rpm, f = 40 mmpm.

  7. Behavioral study of cnc-retrofitting kits for lathe machine

    International Nuclear Information System (INIS)

    Ahmad, I.

    1999-01-01

    The aim of this project is to develop a Computerized Numerical Controlled (CNC) retrofitting kit for a lathe machine, study its behavior and compare its performance with the retrofitting kit already designed and fabricated at (Pakistan Institute of Engineering and Applied Sciences (PIEAS). Design calculations were performed assuming 100 mm work piece diameter and 800 mm length of stock using tool materials HSS, uncoated carbide, coated carbide, ceramic and cermet tools for different materials. Also cutting, thrust and radial forces on a single point cutting tool were determined. Stepper motors of torque 972 oz-in were selected to drive the carriage and cross-slide in Z and X-directions respectively. Power screws were replaced with ball screws of 0.63 inch dia. (x-direction) and 1.26 in. dia. (Z-direction) which were locally manufactured in the workshop. Deep groove and Angular contact ball bearings were used to support the ball screw shafts against axial and radial loads. Flexible and plain couplings were developed to couple encoders and motors to the ball screw shafts respectively. Panel mount optical rotary encoders are being used for feedback control. Mechanical assembly is complete but due to unavailability of wiring diagram for motors, control electronics could not be accomplished. Therefore, machine could not be evaluated in terms of accuracy, repeatability and resolution using computer software. (author)

  8. The influence of milling-burnishing successive and simultaneous processes on the material hardness

    Science.gov (United States)

    Grigoraş, C. C.; Brabie, G.; Chirita, B.

    2016-08-01

    Recent developments in the field of bio-engineering allow the use of magnesium alloys as a substitute for medical implants. The issue with such alloys is the degradation rate witch has to be improved in order to provide the necessary support for the entire duration of the bone fraction healing. For improving the bone shielding heat treatment does not represent a solution, but chemical and/or mechanical do. One mechanical process that has excellent result is burnishing, but this process is difficult to be implemented on a milling machine. Therefore, it was necessary that a new tool and tool holder to be developed, that allow the simultaneous process to take place. A high-pressure hydraulic roller burnishing tool with a special tool holder was used on a CNC milling machine. The material used for this study is magnesium alloy AZ31B-F, and one of the main purposes was to improve the material hardness (HV). The milling-burnishing parameters that where varied are the speed and feed, burnishing pressure and depth, type of process (successive or simultaneous), machining direction and the material hardness after milling. The results were analyzed as percentage improvement between the milling and burnishing measured values.

  9. Electropolishing or chemical milling of beryllium to remove machining defects

    International Nuclear Information System (INIS)

    Helms, J.R.

    1975-12-01

    The techniques of electropolishing and chemical milling to remove machine damage from beryllium are compared. Both techniques are found to be effective; chemical milling is recommended because it is easier to use and control

  10. The Influence of Tool Geometry towards Cutting Performance in Machining Aluminium 7075

    Directory of Open Access Journals (Sweden)

    Muhammad Syafik Jumali

    2017-01-01

    Full Text Available Aerospace industries often use Computer Numerical Control (CNC machining in manufacturing aerospace parts. Aluminium 7075 is the most common material used as aircraft components. This research aims to produce end mill with optimum geometry in terms of the helix angle, primary radial relief angle and secondary relief angle. End mills with different geometry parameters are tested on Aluminium 7075 and data on surface roughness and tool wear were collected. The results were then analysed to determine which parameters brought the optimum result with regards to surface roughness and tool wear.

  11. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, M Mohan; Gorin, Alexander [School of Engineering and Science, Curtin University of Technology, Sarawak (Malaysia); Abou-El-Hossein, K A, E-mail: mohan.m@curtin.edu.my [Mechanical and Aeronautical Department, Nelson Mandela Metropolitan University, Port Elegebeth, 6031 (South Africa)

    2011-02-15

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  12. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    International Nuclear Information System (INIS)

    Reddy, M Mohan; Gorin, Alexander; Abou-El-Hossein, K A

    2011-01-01

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  13. DIAGNOSTIC OF CNC LATHE WITH QC 20 BALLBAR SYSTEM

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2015-11-01

    Full Text Available This paper presents the evaluation of the influence of the feedmotion speed on the value of selected geometric errors of CNC lathe CTX 310 eco by DMG, indentified by QC 20 Ballbar system. Diagnostically evaluated were: the deviation of the axis squareness, reversal spike, and backlash. These errors determine the forming of the dimensional and shape accuracy of a machine tool. The article discusses the process of the CNC diagnostic test, the diagnostic evaluation and formulates guidelines on further CNC operation. The results of measurements were presented in tables and diagrams.

  14. Design and milling manufacture of polyurethane custom contoured cushions for wheelchair users

    Directory of Open Access Journals (Sweden)

    Wilson Kindlein Junior

    2011-09-01

    Full Text Available BackgroundThe design of custom contoured cushions manufactured inflexible polyurethane foams is an option to improvepositioning and comfort for people with disabilities thatspend most of the day seated in the same position. Thesesurfaces increase the contact area between the seat and theuser. This fact contributes to minimise the local pressuresthat can generate problems like decubitus ulcers. Thepresent research aims at establishing development routesfor custom cushion production to wheelchair users. Thisstudy also contributes to the investigation of ComputerNumerical Control (CNC machining of flexible polyurethanefoams.MethodThe proposed route to obtain the customised seat beganwith acquiring the user’s contour in adequate posturethrough plaster cast. To collect the surface geometry, thecast was three-dimensionally scanned and manipulated inCAD/CAM software. CNC milling parameters such as tools,spindle speeds and feed rates to machine flexiblepolyurethane foams were tested. These parameters wereanalysed regarding the surface quality. The best parameterswere then tested in a customised seat. The possibledimensional changes generated during foam cutting wereanalysed through 3D scanning. Also, the customised seatpressure and temperature distribution was tested.ResultsThe best parameters found for foams with a density of50kg/cm3 were high spindle speeds (24000 rpm and feedrates between 2400–4000mm/min. Those parameters didnot generate significant deformities in the machinedcushions. The custom contoured cushion satisfactorilyincreased the contact area between wheelchair and user, asit distributed pressure and heat evenly.ConclusionThrough this study it was possible to define routes for thedevelopment and manufacturing of customised seats usingdirect CNC milling in flexible polyurethane foams. It alsoshowed that custom contoured cushions efficientlydistribute pressure and temperature, which is believed tominimise tissue lesions such as pressure

  15. Tool Wear Analysis on Five-Axis Flank Milling for Curved Shape Part – Full Flute and Ground Shank End Mill

    Directory of Open Access Journals (Sweden)

    Syahrul Azwan Sundi

    2017-01-01

    Full Text Available This paper is a study on full flute (extra-long tool and ground shank end mill wear analysis by utilizing five-axis CNC to implement flank milling strategy on curved shape part. Five-axis machining eases the user to implement variations of strategy such as flank milling. Flank milling is different from point milling. Point milling cuts materials by using the tip of the tool whereas the flank milling uses the cutting tool body to cut material. The type of cutting tool used was end mill 10 mm diameter with High Speed Steel (HSS material. One factor at a time was utilized to analyze the overall data. Feed rate and spindle speed were the two main factors that been set up equally for both full flute and ground shank end mill. At the end of this research, the qualitative analysis based on tool wear between full flute and ground shank end mill is observed. Generally, both types of cutting tools showed almost the same failure indication such as broken edge or chipped off edge, formation of pinned hole on the surface and serration formation or built-up edge (BUE on the primary flute. However, the results obtained from the enlarged images which were captured by Optical Microscope indicated that, the ground shank end mill is better than the full flute end mill.

  16. High productivity mould robotic milling in Al-5083

    Science.gov (United States)

    Urresti, Iker; Arrazola, Pedro Jose; Ørskov, Klaus Bonde; Pelegay, Jose Angel

    2018-05-01

    Industrial serial robots were usually limited to welding, handling or spray painting operations until very recent years. However, some industries have already realized about their important capabilities in terms of flexibility, working space, adaptability and cost. Hence, currently they are seriously being considered to carry out certain metal machining tasks. Therefore, robot based machining is presented as a cost-saving and flexible manufacturing alternative compared to conventional CNC machines especially for roughing or even pre-roughing of large parts. Nevertheless, there are still some drawbacks usually referred as low rigidity, accuracy and repeatability. Thus, the process productivity is usually sacrificed getting low Material Removal Rates (MRR), and consequently not being competitive. Nevertheless, in this paper different techniques to obtain increased productivity are presented, though an appropriate selection of cutting strategies and parameters that are essential for it. During this research some rough milling tests in Al-5083 are presented where High Feed Milling (HFM) is implemented as productive cutting strategy and the experimental modal analysis named Tap-testing is used for the suitable choice of cutting conditions. Competitive productivity rates are experienced while process stability is checked through the cutting forces measurements in order to prove the effectiveness of the experimental modal analysis for robotic machining.

  17. ANALYSIS OF CUTTING FORCES ON CNC LATHES EXPERIMENTAL APPROACH

    Directory of Open Access Journals (Sweden)

    Erdem Koç

    1996-01-01

    Full Text Available Objective of this study is to make use easy programming of CNC lathes and to achieve the optimization of part program prepared considering the limiting parameters of the machine. In the present study, a BOXFORD 250 B CNC lathe has been used for experiment and optimization process. The measurement of cutting forces exerted on the cutting tool of CNC lathe has been performed. The cutting forces occurring during the turning operation have been determined for different depth of" cut, feed rate and cutting speed as well as different cutting tools and related data base has been obtained.

  18. Development of a QFD-based expert system for CNC turning centre selection

    Science.gov (United States)

    Prasad, Kanika; Chakraborty, Shankar

    2015-12-01

    Computer numerical control (CNC) machine tools are automated devices capable of generating complicated and intricate product shapes in shorter time. Selection of the best CNC machine tool is a critical, complex and time-consuming task due to availability of a wide range of alternatives and conflicting nature of several evaluation criteria. Although, the past researchers had attempted to select the appropriate machining centres using different knowledge-based systems, mathematical models and multi-criteria decision-making methods, none of those approaches has given due importance to the voice of customers. The aforesaid limitation can be overcome using quality function deployment (QFD) technique, which is a systematic approach for integrating customers' needs and designing the product to meet those needs first time and every time. In this paper, the adopted QFD-based methodology helps in selecting CNC turning centres for a manufacturing organization, providing due importance to the voice of customers to meet their requirements. An expert system based on QFD technique is developed in Visual BASIC 6.0 to automate the CNC turning centre selection procedure for different production plans. Three illustrative examples are demonstrated to explain the real-time applicability of the developed expert system.

  19. CNC Preparation Meets Manufacturing Opportunity

    Science.gov (United States)

    Cassola, Joel

    2006-01-01

    This article features the machining technology program at Cape Fear Community College (CFCC) of Wilmington, North Carolina. North Carolina's Cape Fear Community College is working to meet diverse industry needs through its CNC training. The school's program has gained the attention of the local manufacturing community and students when it shifted…

  20. Fuzzy Linguistic Optimization on Surface Roughness for CNC Turning

    OpenAIRE

    Lan, Tian-Syung

    2010-01-01

    Surface roughness is often considered the main purpose in contemporary computer numerical controlled (CNC) machining industry. Most existing optimization researches for CNC finish turning were either accomplished within certain manufacturing circumstances or achieved through numerous equipment operations. Therefore, a general deduction optimization scheme is deemed to be necessary for the industry. In this paper, the cutting depth, feed rate, speed, and tool nose runoff with low, medium, and...

  1. Research on criticality analysis method of CNC machine tools components under fault rate correlation

    Science.gov (United States)

    Gui-xiang, Shen; Xian-zhuo, Zhao; Zhang, Ying-zhi; Chen-yu, Han

    2018-02-01

    In order to determine the key components of CNC machine tools under fault rate correlation, a system component criticality analysis method is proposed. Based on the fault mechanism analysis, the component fault relation is determined, and the adjacency matrix is introduced to describe it. Then, the fault structure relation is hierarchical by using the interpretive structure model (ISM). Assuming that the impact of the fault obeys the Markov process, the fault association matrix is described and transformed, and the Pagerank algorithm is used to determine the relative influence values, combined component fault rate under time correlation can obtain comprehensive fault rate. Based on the fault mode frequency and fault influence, the criticality of the components under the fault rate correlation is determined, and the key components are determined to provide the correct basis for equationting the reliability assurance measures. Finally, taking machining centers as an example, the effectiveness of the method is verified.

  2. Optimization of the Machining parameter of LM6 Alminium alloy in CNC Turning using Taguchi method

    Science.gov (United States)

    Arunkumar, S.; Muthuraman, V.; Baskaralal, V. P. M.

    2017-03-01

    Due to widespread use of highly automated machine tools in the industry, manufacturing requires reliable models and methods for the prediction of output performance of machining process. In machining of parts, surface quality is one of the most specified customer requirements. In order for manufactures to maximize their gains from utilizing CNC turning, accurate predictive models for surface roughness must be constructed. The prediction of optimum machining conditions for good surface finish plays an important role in process planning. This work deals with the study and development of a surface roughness prediction model for machining LM6 aluminum alloy. Two important tools used in parameter design are Taguchi orthogonal arrays and signal to noise ratio (S/N). Speed, feed, depth of cut and coolant are taken as process parameter at three levels. Taguchi’s parameters design is employed here to perform the experiments based on the various level of the chosen parameter. The statistical analysis results in optimum parameter combination of speed, feed, depth of cut and coolant as the best for obtaining good roughness for the cylindrical components. The result obtained through Taguchi is confirmed with real time experimental work.

  3. Isolated Penile Degloving from Milling Machine Injury in a Child

    African Journals Online (AJOL)

    had been attending to a cassava milling machine in his village, in Ubakala Old ... machine. He was found upon rescue to be in pain, with his phallus entrapped by his clothes. The shorts had been tightly wrung by the pulley/fan belt system of the machine. Initial .... Degloving injury Eur J Trauma 2005;31:593‑6. 2. Mathur RK ...

  4. Accuracy Enhancement with Processing Error Prediction and Compensation of a CNC Flame Cutting Machine Used in Spatial Surface Operating Conditions

    Directory of Open Access Journals (Sweden)

    Shenghai Hu

    2017-04-01

    Full Text Available This study deals with the precision performance of the CNC flame-cutting machine used in spatial surface operating conditions and presents an accuracy enhancement method based on processing error modeling prediction and real-time compensation. Machining coordinate systems and transformation matrix models were established for the CNC flame processing system considering both geometric errors and thermal deformation effects. Meanwhile, prediction and compensation models were constructed related to the actual cutting situation. Focusing on the thermal deformation elements, finite element analysis was used to measure the testing data of thermal errors, the grey system theory was applied to optimize the key thermal points, and related thermal dynamics models were carried out to achieve high-precision prediction values. Comparison experiments between the proposed method and the teaching method were conducted on the processing system after performing calibration. The results showed that the proposed method is valid and the cutting quality could be improved by more than 30% relative to the teaching method. Furthermore, the proposed method can be used under any working condition by making a few adjustments to the prediction and compensation models.

  5. A new accurate curvature matching and optimal tool based five-axis machining algorithm

    International Nuclear Information System (INIS)

    Lin, Than; Lee, Jae Woo; Bohez, Erik L. J.

    2009-01-01

    Free-form surfaces are widely used in CAD systems to describe the part surface. Today, the most advanced machining of free from surfaces is done in five-axis machining using a flat end mill cutter. However, five-axis machining requires complex algorithms for gouging avoidance, collision detection and powerful computer-aided manufacturing (CAM) systems to support various operations. An accurate and efficient method is proposed for five-axis CNC machining of free-form surfaces. The proposed algorithm selects the best tool and plans the tool path autonomously using curvature matching and integrated inverse kinematics of the machine tool. The new algorithm uses the real cutter contact tool path generated by the inverse kinematics and not the linearized piecewise real cutter location tool path

  6. FPGA-based fused smart-sensor for tool-wear area quantitative estimation in CNC machine inserts.

    Science.gov (United States)

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used.

  7. Researches regarding the reducing of burr size by optimising the cutting parameters on a CNC milling machine

    Directory of Open Access Journals (Sweden)

    Biriş Cristina

    2017-01-01

    Full Text Available This paper presents some experimental researches regarding burrs dimensions reduction that appear after the milling process together with an approach to reduce or eliminate the burrs resulted after this process. In order to reduce burrs dimensions, the milling process was executed with different cutting parameters and strategies then the results were evaluated.

  8. Effect of CNC-milling on the marginal and internal fit of dental ceramics: a pilot study.

    Science.gov (United States)

    Schaefer, Oliver; Kuepper, Harald; Thompson, Geoffrey A; Cachovan, Georg; Hefti, Arthur F; Guentsch, Arndt

    2013-08-01

    Machined restorations have been investigated for their preciseness before, while detailed information on the milling-step itself are lacking. Therefore, the aim of this laboratory study was to quantify the effect of a novel milling-procedure on the marginal and internal fit of ceramic restorations. An acrylic model of a lower left first molar was prepared to receive a ceramic partial crown and was duplicated by one step dual viscosity impressions. Gypsum casts were formed and laser-scanned to realize virtual datasets, before restorations were designed, exported (PRE) and machined from lithium disilicate blanks. Crowns were digitized by a structure-light-scanner to obtain post-milling-data (POST). PRE and POST were virtually superimposed on the reference tooth and subjected to computer-aided-inspection. Visual fit-discrepancies were displayed with colors, while root mean square deviations (RMSD) and degrees of similarity (DS) were computed and analysed by t-tests for paired samples (n=5, α=0.05). The milling procedure resulted in a small increase of the marginal and internal fit discrepancies (RMSD mean: 3μm and 6μm, respectively). RMSD differences were not statistically significant (p=0.495 and p=0.160 for marginal and internal fit, respectively). These results were supported by the DS data. The products of digital dental workflows are prone to imprecisions. However, the present findings suggest that differences between computer-aided designed and actually milled restorations are small, especially when compared to typical fit discrepancies observed clinically. Imprecisions introduced by digital design or production processes are small. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  9. Extreme Learning Machine and Particle Swarm Optimization in optimizing CNC turning operation

    Science.gov (United States)

    Janahiraman, Tiagrajah V.; Ahmad, Nooraziah; Hani Nordin, Farah

    2018-04-01

    The CNC machine is controlled by manipulating cutting parameters that could directly influence the process performance. Many optimization methods has been applied to obtain the optimal cutting parameters for the desired performance function. Nonetheless, the industry still uses the traditional technique to obtain those values. Lack of knowledge on optimization techniques is the main reason for this issue to be prolonged. Therefore, the simple yet easy to implement, Optimal Cutting Parameters Selection System is introduced to help the manufacturer to easily understand and determine the best optimal parameters for their turning operation. This new system consists of two stages which are modelling and optimization. In modelling of input-output and in-process parameters, the hybrid of Extreme Learning Machine and Particle Swarm Optimization is applied. This modelling technique tend to converge faster than other artificial intelligent technique and give accurate result. For the optimization stage, again the Particle Swarm Optimization is used to get the optimal cutting parameters based on the performance function preferred by the manufacturer. Overall, the system can reduce the gap between academic world and the industry by introducing a simple yet easy to implement optimization technique. This novel optimization technique can give accurate result besides being the fastest technique.

  10. Comparative study of manufacturing condyle implant using rapid prototyping and CNC machining

    Science.gov (United States)

    Bojanampati, S.; Karthikeyan, R.; Islam, MD; Venugopal, S.

    2018-04-01

    Injuries to the cranio-maxillofacial area caused by road traffic accidents (RTAs), fall from heights, birth defects, metabolic disorders and tumors affect a rising number of patients in the United Arab Emirates (UAE), and require maxillofacial surgery. Mandibular reconstruction poses a specific challenge in both functionality and aesthetics, and involves replacement of the damaged bone by a custom made implant. Due to material, design cycle time and manufacturing process time, such implants are in many instances not affordable to patients. In this paper, the feasibility of designing and manufacturing low-cost, custom made condyle implant is assessed using two different approaches, consisting of rapid prototyping and three-axis computer numerically controlled (CNC) machining. Two candidate rapid prototyping techniques are considered, namely fused deposition modeling (FDM) and three-dimensional printing followed by sand casting The feasibility of the proposed manufacturing processes is evaluated based on manufacturing time, cost, quality, and reliability.

  11. Cutting Temperature Investigation of AISI H13 in High Speed End Milling

    Directory of Open Access Journals (Sweden)

    Muhammad Riza

    2016-10-01

    Full Text Available Heat produced at the tool-chip interface during high speed milling operations have been known as a significant factor that affect to tool life and workpiece geometry or properties. This paper aims to investigate cutting temperature behaviours of AISI H13 (48 HRC under high speed machining circumstances during pocketing. The experiments were conducted on CNC vertical machining centre by using PVD coated carbide insert. Milling processes were done at cutting speeds 150, 200 and 250 m/min and feed rate were 0.05, 0.1 and 0.15 mm/tooth. Depths of cut applied were 0.1, 0.15 and 0.2 mm. Tool path method applied in this experiment was contour in. Results presented in this paper indicate that by increasing cutting speed the cutting temperature is lower than low cutting speed. However, by decreasing feed rate leads to cutting temperature low. Cutting temperature phenomena at the corner of pocket milling were also investigated. The phenomena showed that cutting temperature tends to decrease a moment when cutter comes to the corner of pocket and turning point of tool path and increase extremely a moment before leaving the corner and turning point.

  12. Machine-vision-based identification of broken inserts in edge profile milling heads

    NARCIS (Netherlands)

    Fernandez Robles, Laura; Azzopardi, George; Alegre, Enrique; Petkov, Nicolai

    This paper presents a reliable machine vision system to automatically detect inserts and determine if they are broken. Unlike the machining operations studied in the literature, we are dealing with edge milling head tools for aggressive machining of thick plates (up to 12 centimetres) in a single

  13. Performance of Color Camera Machine Vision in Automated Furniture Rough Mill Systems

    Science.gov (United States)

    D. Earl Kline; Agus Widoyoko; Janice K. Wiedenbeck; Philip A. Araman

    1998-01-01

    The objective of this study was to evaluate the performance of color camera machine vision for lumber processing in a furniture rough mill. The study used 134 red oak boards to compare the performance of automated gang-rip-first rough mill yield based on a prototype color camera lumber inspection system developed at Virginia Tech with both estimated optimum rough mill...

  14. PENGEMBANGAN MESIN CNC VIRTUAL SEBAGAI MEDIA INTERAKTIF DALAM PEMBELAJARAN PEMROGRAMAN CNC

    OpenAIRE

    Bambang Setyo Hari Purwoko

    2013-01-01

    Penelitian ini bertujuan: (1) menghasilkan prototype tampilan lingkungan fisik sebuah mesin bubut CNC (Virtual Reality CNC) pada layar komputer yang dapat menerima masukan dan dioperasikan sebagaimana suatu mesin CNC dan (2) menguji keefektifan prototype mesin CNC Virtual tersebut sebagai media interaktif pembelajaran pemrograman CNC. Penelitian ini merupakan penelitian pengembangan. Obyek penelitian adalah rekayasa pemrograman dengan bahasa Visual Basic 6 guna menghasilkan mesin CNC Virtual....

  15. Onderzoeksresultaten introductie CNC bij een zestal bedrijven

    NARCIS (Netherlands)

    Mal, van H.H.; Ottink, M.S.; Peters, R.B.

    1987-01-01

    In het kader van een afstudeerproject van de faculteit bedrijfskunde aan de Technische Universiteit Eindhoven is er een onderzoek gedaan naar het gebruik en de gevolgen van het gebruikvan CNC-bewerkings machines in industriële organisaties [1]. Het onderzoek werd uitgevoerd in een zestal bedrijven,

  16. Machine Shop Facilities

    Data.gov (United States)

    Federal Laboratory Consortium — Projects at IARC can benefit from Fermilab's experienced machinists, welders, and extensive on-site equipment. Equipment includes conventional and CNC mills, lathes,...

  17. Quantitative Evaluation of Heavy Duty Machine Tools Remanufacturing Based on Modified Catastrophe Progression Method

    Science.gov (United States)

    shunhe, Li; jianhua, Rao; lin, Gui; weimin, Zhang; degang, Liu

    2017-11-01

    The result of remanufacturing evaluation is the basis for judging whether the heavy duty machine tool can remanufacture in the EOL stage of the machine tool lifecycle management.The objectivity and accuracy of evaluation is the key to the evaluation method.In this paper, the catastrophe progression method is introduced into the quantitative evaluation of heavy duty machine tools’ remanufacturing,and the results are modified by the comprehensive adjustment method,which makes the evaluation results accord with the standard of human conventional thinking.Using the catastrophe progression method to establish the heavy duty machine tools’ quantitative evaluation model,to evaluate the retired TK6916 type CNC floor milling-boring machine’s remanufacturing.The evaluation process is simple,high quantification,the result is objective.

  18. Surface integrity and fatigue behaviour of electric discharged machined and milled austenitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Lundberg, Mattias, E-mail: mattias.lundberg@liu.se; Saarimäki, Jonas; Moverare, Johan J.; Calmunger, Mattias

    2017-02-15

    Machining of austenitic stainless steels can result in different surface integrities and different machining process parameters will have a great impact on the component fatigue life. Understanding how machining processes affect the cyclic behaviour and microstructure are of outmost importance in order to improve existing and new life estimation models. Milling and electrical discharge machining (EDM) have been used to manufacture rectangular four-point bend fatigue test samples; subjected to high cycle fatigue. Before fatigue testing, surface integrity characterisation of the two surface conditions was conducted using scanning electron microscopy, surface roughness, residual stress profiles, and hardness profiles. Differences in cyclic behaviour were observed between the two surface conditions by the fatigue testing. The milled samples exhibited a fatigue limit. EDM samples did not show the same behaviour due to ratcheting. Recrystallized nano sized grains were identified at the severely plastically deformed surface of the milled samples. Large amounts of bent mechanical twins were observed ~ 5 μm below the surface. Grain shearing and subsequent grain rotation from milling bent the mechanical twins. EDM samples showed much less plastic deformation at the surface. Surface tensile residual stresses of ~ 500 MPa and ~ 200 MPa for the milled and EDM samples respectively were measured. - Highlights: •Milled samples exhibit fatigue behaviour, but not EDM samples. •Four-point bending is not suitable for materials exhibiting pronounced ratcheting. •LAGB density can be used to quantitatively measure plastic deformation. •Grain shearing and rotation result in bent mechanical twins. •Nano sized grains evolve due to the heat of the operation.

  19. Computer Aided Simulation Machining Programming In 5-Axis Nc Milling Of Impeller Leaf

    Science.gov (United States)

    Huran, Liu

    At present, cad/cam (computer-aided design and manufacture) have fine wider and wider application in mechanical industry. For the complex surfaces, the traditional machine tool can no longer satisfy the requirement of such complex task. Only by the help of cad/cam can fulfill the requirement. The machining of the vane surface of the impeller leaf has been considered as the hardest challenge. Because of their complex shape, the 5-axis cnc machine tool is needed for the machining of such parts. The material is hard to cut, the requirement for the surface finish and clearance is very high, so that the manufacture quality of impeller leaf represent the level of 5-axis machining. This paper opened a new field in machining the complicated surface, based on a relatively more rigid mathematical basis. The theory presented here is relatively more systematical. Since the lack of theoretical guidance, in the former research, people have to try in machining many times. Such case will be changed. The movement of the cutter determined by this method is definite, and the residual is the smallest while the times of travel is the fewest. The criterion is simple and the calculation is easy.

  20. Pemanfaatan TKKS Sebagai Pengisi Komposit Epoxy Untuk Struktur Bergerak Mesin CNC Perkayuan

    Directory of Open Access Journals (Sweden)

    Farkhan

    2017-04-01

    Full Text Available Abstract CNC machinery is widely used at various kind of industrial sector to manufacture of art products up to satellite products. Instead of its massive utilization in automotive and electronic industry which mostly use metallic component, wood working industry has been using it to produces furniture’s, merchandises, and other house ware products which apply light weight non-metallic low density material. High removal rate in wood machining process needs high speed application due to its low density material; however most of wood working CNC machine is built on heavy steel structure for both its supporting structure and moving structure. In fact, the raw material is much lighter than the carrier itself. Its wasteful dynamic movement causes energy loses and vibrations that effect on machining accuracy, live of cutting tool, and productivity. This research applied new light weight composite material base on renewable resource of oil palm empty fruit bunch (EFB natural fiber as filler material combine with polymer epoxy as it’s matrix to be constructed as moving mechanical structure of high speed 3D CNC woodworking machine to improve its dynamic performance. Comparative analysis showed that it has better dynamic performance on high speed machining process compared with traditional cast iron material. Abstrak Mesin Perkakas CNC (Computerized Numerical Control digunakan luas oleh industri untuk memproduksi mulai dari benda-benda seni kerajinan hingga untuk membuat satelit. Selain pemanfaatannya secara besar-besaran di industri otomotif dan elektronika yang umumnya menggunakan komponen logam, industri perkayuan telah banyak menggunakannya untuk memproduksi mebel, barang kerajinan, dan peralatan rumah tangga lainnya dengan mengaplikasikan bahan bukan logam seperti kayu yang berberat jenis rendah dan ringan. Tingkat pemotongan yang tinggi pada proses permesinan kayu membutuhkan permesinan cepat akibat berat jenis bahannya yang rendah tersebut

  1. Effect of machining parameters on surface integrity of silicon carbide ceramic using end electric discharge milling and mechanical grinding hybrid machining

    International Nuclear Information System (INIS)

    Ji, Renjie; Liu, Yonghong; Zhang, Yanzhen; Cai, Baoping; Li, Xiaopeng; Zheng, Chao

    2013-01-01

    A novel hybrid process that integrates end electric discharge (ED) milling and mechanical grinding is proposed. The process is able to effectively machine a large surface area on SiC ceramic with good surface quality and fine working environmental practice. The polarity, pulse on-time, and peak current are varied to explore their effects on the surface integrity, such as surface morphology, surface roughness, micro-cracks, and composition on the machined surface. The results show that positive tool polarity, short pulse on-time, and low peak current cause a fine surface finish. During the hybrid machining of SiC ceramic, the material is mainly removed by end ED milling at rough machining mode, whereas it is mainly removed by mechanical grinding at finish machining mode. Moreover, the material from the tool can transfer to the workpiece, and a combination reaction takes place during machining.

  2. CNC Turning Technician. A Competency-Based Instructional System.

    Science.gov (United States)

    Sloan, Kelly; Hilley, Robert

    This competency-based curriculum guide for instructing students in using computer numerically controlled (CNC) turning machines is one of a series of instructional guides for the machinist field developed in Oklahoma. Although developed jointly with Baxter Technologies Corporation and oriented toward the Baxter Vo-Tec 2000 Future Builder CNC…

  3. Virtual Planning, Control, and Machining for a Modular-Based Automated Factory Operation in an Augmented Reality Environment

    Science.gov (United States)

    Pai, Yun Suen; Yap, Hwa Jen; Md Dawal, Siti Zawiah; Ramesh, S.; Phoon, Sin Ye

    2016-01-01

    This study presents a modular-based implementation of augmented reality to provide an immersive experience in learning or teaching the planning phase, control system, and machining parameters of a fully automated work cell. The architecture of the system consists of three code modules that can operate independently or combined to create a complete system that is able to guide engineers from the layout planning phase to the prototyping of the final product. The layout planning module determines the best possible arrangement in a layout for the placement of various machines, in this case a conveyor belt for transportation, a robot arm for pick-and-place operations, and a computer numerical control milling machine to generate the final prototype. The robotic arm module simulates the pick-and-place operation offline from the conveyor belt to a computer numerical control (CNC) machine utilising collision detection and inverse kinematics. Finally, the CNC module performs virtual machining based on the Uniform Space Decomposition method and axis aligned bounding box collision detection. The conducted case study revealed that given the situation, a semi-circle shaped arrangement is desirable, whereas the pick-and-place system and the final generated G-code produced the highest deviation of 3.83 mm and 5.8 mm respectively. PMID:27271840

  4. Virtual Planning, Control, and Machining for a Modular-Based Automated Factory Operation in an Augmented Reality Environment

    Science.gov (United States)

    Pai, Yun Suen; Yap, Hwa Jen; Md Dawal, Siti Zawiah; Ramesh, S.; Phoon, Sin Ye

    2016-06-01

    This study presents a modular-based implementation of augmented reality to provide an immersive experience in learning or teaching the planning phase, control system, and machining parameters of a fully automated work cell. The architecture of the system consists of three code modules that can operate independently or combined to create a complete system that is able to guide engineers from the layout planning phase to the prototyping of the final product. The layout planning module determines the best possible arrangement in a layout for the placement of various machines, in this case a conveyor belt for transportation, a robot arm for pick-and-place operations, and a computer numerical control milling machine to generate the final prototype. The robotic arm module simulates the pick-and-place operation offline from the conveyor belt to a computer numerical control (CNC) machine utilising collision detection and inverse kinematics. Finally, the CNC module performs virtual machining based on the Uniform Space Decomposition method and axis aligned bounding box collision detection. The conducted case study revealed that given the situation, a semi-circle shaped arrangement is desirable, whereas the pick-and-place system and the final generated G-code produced the highest deviation of 3.83 mm and 5.8 mm respectively.

  5. Virtual Planning, Control, and Machining for a Modular-Based Automated Factory Operation in an Augmented Reality Environment.

    Science.gov (United States)

    Pai, Yun Suen; Yap, Hwa Jen; Md Dawal, Siti Zawiah; Ramesh, S; Phoon, Sin Ye

    2016-06-07

    This study presents a modular-based implementation of augmented reality to provide an immersive experience in learning or teaching the planning phase, control system, and machining parameters of a fully automated work cell. The architecture of the system consists of three code modules that can operate independently or combined to create a complete system that is able to guide engineers from the layout planning phase to the prototyping of the final product. The layout planning module determines the best possible arrangement in a layout for the placement of various machines, in this case a conveyor belt for transportation, a robot arm for pick-and-place operations, and a computer numerical control milling machine to generate the final prototype. The robotic arm module simulates the pick-and-place operation offline from the conveyor belt to a computer numerical control (CNC) machine utilising collision detection and inverse kinematics. Finally, the CNC module performs virtual machining based on the Uniform Space Decomposition method and axis aligned bounding box collision detection. The conducted case study revealed that given the situation, a semi-circle shaped arrangement is desirable, whereas the pick-and-place system and the final generated G-code produced the highest deviation of 3.83 mm and 5.8 mm respectively.

  6. Development of Web-based Virtual Training Environment for Machining

    Science.gov (United States)

    Yang, Zhixin; Wong, S. F.

    2010-05-01

    With the booming in the manufacturing sector of shoe, garments and toy, etc. in pearl region, training the usage of various facilities and design the facility layout become crucial for the success of industry companies. There is evidence that the use of virtual training may provide benefits in improving the effect of learning and reducing risk in the physical work environment. This paper proposed an advanced web-based training environment that could demonstrate the usage of a CNC machine in terms of working condition and parameters selection. The developed virtual environment could provide training at junior level and advanced level. Junior level training is to explain machining knowledge including safety factors, machine parameters (ex. material, speed, feed rate). Advanced level training enables interactive programming of NG coding and effect simulation. Operation sequence was used to assist the user to choose the appropriate machining condition. Several case studies were also carried out with animation of milling and turning operations.

  7. Fatigue and Model Analysis of the CNC Cylindrical Grinder

    OpenAIRE

    Lin Jui-Chang; Lin Cheng-Jen

    2016-01-01

    The purpose of this study is to lower deviation of workpiece by meeting high stability and rigidity to prevent the resonance in producing procedure of the CNC universal cylindrical grinding machine. Using finite element analysis software ABAQUS in grinder machine tools for numerical simulation of several analyses for the following: structural rigidity analysis, optimized design, vibration frequency analysis and fatigue damage analysis. This work aims on state of the transmission of outer diam...

  8. Product quality management based on CNC machine fault prognostics and diagnosis

    Science.gov (United States)

    Kozlov, A. M.; Al-jonid, Kh M.; Kozlov, A. A.; Antar, Sh D.

    2018-03-01

    This paper presents a new fault classification model and an integrated approach to fault diagnosis which involves the combination of ideas of Neuro-fuzzy Networks (NF), Dynamic Bayesian Networks (DBN) and Particle Filtering (PF) algorithm on a single platform. In the new model, faults are categorized in two aspects, namely first and second degree faults. First degree faults are instantaneous in nature, and second degree faults are evolutional and appear as a developing phenomenon which starts from the initial stage, goes through the development stage and finally ends at the mature stage. These categories of faults have a lifetime which is inversely proportional to a machine tool's life according to the modified version of Taylor’s equation. For fault diagnosis, this framework consists of two phases: the first one is focusing on fault prognosis, which is done online, and the second one is concerned with fault diagnosis which depends on both off-line and on-line modules. In the first phase, a neuro-fuzzy predictor is used to take a decision on whether to embark Conditional Based Maintenance (CBM) or fault diagnosis based on the severity of a fault. The second phase only comes into action when an evolving fault goes beyond a critical threshold limit called a CBM limit for a command to be issued for fault diagnosis. During this phase, DBN and PF techniques are used as an intelligent fault diagnosis system to determine the severity, time and location of the fault. The feasibility of this approach was tested in a simulation environment using the CNC machine as a case study and the results were studied and analyzed.

  9. Implementation of Real-Time Machining Process Control Based on Fuzzy Logic in a New STEP-NC Compatible System

    Directory of Open Access Journals (Sweden)

    Po Hu

    2016-01-01

    Full Text Available Implementing real-time machining process control at shop floor has great significance on raising the efficiency and quality of product manufacturing. A framework and implementation methods of real-time machining process control based on STEP-NC are presented in this paper. Data model compatible with ISO 14649 standard is built to transfer high-level real-time machining process control information between CAPP systems and CNC systems, in which EXPRESS language is used to define new STEP-NC entities. Methods for implementing real-time machining process control at shop floor are studied and realized on an open STEP-NC controller, which is developed using object-oriented, multithread, and shared memory technologies conjunctively. Cutting force at specific direction of machining feature in side mill is chosen to be controlled object, and a fuzzy control algorithm with self-adjusting factor is designed and embedded in the software CNC kernel of STEP-NC controller. Experiments are carried out to verify the proposed framework, STEP-NC data model, and implementation methods for real-time machining process control. The results of experiments prove that real-time machining process control tasks can be interpreted and executed correctly by the STEP-NC controller at shop floor, in which actual cutting force is kept around ideal value, whether axial cutting depth changes suddenly or continuously.

  10. Maintenance management of Holke milling machine's universal dividing head

    International Nuclear Information System (INIS)

    Bambang L; Dewanto; Tony R; Subroto

    2013-01-01

    Management in general can be interpreted as a rule for controlling the number of people to achieve the goals desired. Management of maintenance activities can be developed from the above definition by describing the activities of the universal dividing head treatment at Holke milling machine. The equipment is a major tool in the milling machine used to manufacture a wide range of very precise grooves, the hole and diameter should have the same distance, and the even and uneven distribution. The tool was damaged and cannot be functioned. The bearing of fulcrum axle was crushed and the screw shaft was worn out due to aging. Therefore, maintenance activity was carried out by replacing of bearing. Function test was then made, and the result shows that the universal dividing head can function well. (author)

  11. Design and development of PCD micro straight edge end mills for micro/nano machining of hard and brittle materials

    International Nuclear Information System (INIS)

    Cheng, Xiang; Wang, Zhigang; Yamazaki, Kazuo; Nakamoto, Kazuo

    2010-01-01

    One of the biggest challenges for mechanical micro/nano milling is the design and fabrication of high precision and high efficiency micro milling tools. Commercially available micro milling tools are either too expensive (around several hundred US dollars) or simply made from downsizing of macro milling tools, which is sometimes not appropriate for the specific micro/nano milling requirements. So the design and fabrication of custom micro milling tools are necessary. In this paper, a micro straight edge endmill (SEE) is designed. Static and dynamic FEM analyses have been done for the SEEs with different rake angles trying to identify their stiffness and natural frequencies. By wire electrical discharge machining (WEDM), the SEEs made of polycrystalline diamond (PCD) with three different rake angles have been fabricated. The evaluation milling on tungsten carbide (WC) and silicon wafer have processed on a nano milling center. Experimental results show the SEEs have a good ability to simultaneously micro/nano milling of both the side and bottom surfaces with submicron surface roughness, and the SEE has high accuracy for large aspect ratio thin wall machining. The milling experiments on silicon wafer have successfully demonstrated that ductile mode machining was achieved and the coolant played an important role in silicon wafer milling

  12. Carney complex (CNC).

    Science.gov (United States)

    Bertherat, Jérôme

    2006-06-06

    The Carney complex (CNC) is a dominantly inherited syndrome characterized by spotty skin pigmentation, endocrine overactivity and myxomas. Skin pigmentation anomalies include lentigines and blue naevi. The most common endocrine gland manifestations are acromegaly, thyroid and testicular tumors, and adrenocorticotropic hormone (ACTH)-independent Cushing's syndrome due to primary pigmented nodular adrenocortical disease (PPNAD). PPNAD, a rare cause of Cushing's syndrome, is due to primary bilateral adrenal defect that can be also observed in some patients without other CNC manifestations or familial history of the disease. Myxomas can be observed in the heart, skin and breast. Cardiac myxomas can develop in any cardiac chamber and may be multiple. One of the putative CNC genes located on 17q22-24, (PRKAR1A), has been identified to encode the regulatory subunit (R1A) of protein kinase A. Heterozygous inactivating mutations of PRKAR1A were reported initially in 45 to 65% of CNC index cases, and may be present in about 80% of the CNC families presenting mainly with Cushing's syndrome. PRKAR1A is a key component of the cAMP signaling pathway that has been implicated in endocrine tumorigenesis and could, at least partly, function as a tumor suppressor gene. Genetic analysis should be proposed to all CNC index cases. Patients with CNC or with a genetic predisposition to CNC should have regular screening for manifestations of the disease. Clinical work-up for all the manifestations of CNC should be performed at least once a year in all patients and should start in infancy. Cardiac myxomas require surgical removal. Treatment of the other manifestations of CNC should be discussed and may include follow-up, surgery, or medical treatment depending on the location of the tumor, its size, the existence of clinical signs of tumor mass or hormonal excess, and the suspicion of malignancy. Bilateral adrenalectomy is the most common treatment for Cushing's syndrome due to PPNAD.

  13. Carney complex (CNC

    Directory of Open Access Journals (Sweden)

    Bertherat Jérôme

    2006-06-01

    Full Text Available Abstract The Carney complex (CNC is a dominantly inherited syndrome characterized by spotty skin pigmentation, endocrine overactivity and myxomas. Skin pigmentation anomalies include lentigines and blue naevi. The most common endocrine gland manifestations are acromegaly, thyroid and testicular tumors, and adrenocorticotropic hormone (ACTH-independent Cushing's syndrome due to primary pigmented nodular adrenocortical disease (PPNAD. PPNAD, a rare cause of Cushing's syndrome, is due to primary bilateral adrenal defect that can be also observed in some patients without other CNC manifestations or familial history of the disease. Myxomas can be observed in the heart, skin and breast. Cardiac myxomas can develop in any cardiac chamber and may be multiple. One of the putative CNC genes located on 17q22-24, (PRKAR1A, has been identified to encode the regulatory subunit (R1A of protein kinase A. Heterozygous inactivating mutations of PRKAR1A were reported initially in 45 to 65 % of CNC index cases, and may be present in about 80 % of the CNC families presenting mainly with Cushing's syndrome. PRKAR1A is a key component of the cAMP signaling pathway that has been implicated in endocrine tumorigenesis and could, at least partly, function as a tumor suppressor gene. Genetic analysis should be proposed to all CNC index cases. Patients with CNC or with a genetic predisposition to CNC should have regular screening for manifestations of the disease. Clinical work-up for all the manifestations of CNC should be performed at least once a year in all patients and should start in infancy. Cardiac myxomas require surgical removal. Treatment of the other manifestations of CNC should be discussed and may include follow-up, surgery, or medical treatment depending on the location of the tumor, its size, the existence of clinical signs of tumor mass or hormonal excess, and the suspicion of malignancy. Bilateral adrenalectomy is the most common treatment for Cushing

  14. 3D Printing device adaptable to Computer Numerical Control (CNC)

    OpenAIRE

    GARDAN , Julien; Danesi , F.; Roucoules , Lionel; Schneider , A.

    2014-01-01

    This article presents the development of a 3D printing device for the additive manufacturing adapted to a CNC machining. The application involves the integration of a specific printing head. Additive manufacturing technology is most commonly used for modeling, prototyping, tooling through an exclusive machine or 3D printer. A global review and analysis of technologies show the additive manufacturing presents little independent solutions [6][9]. The problem studied especially the additive manu...

  15. Servo-controlling structure of five-axis CNC system for real-time NURBS interpolating

    Science.gov (United States)

    Chen, Liangji; Guo, Guangsong; Li, Huiying

    2017-07-01

    NURBS (Non-Uniform Rational B-Spline) is widely used in CAD/CAM (Computer-Aided Design / Computer-Aided Manufacturing) to represent sculptured curves or surfaces. In this paper, we develop a 5-axis NURBS real-time interpolator and realize it in our developing CNC(Computer Numerical Control) system. At first, we use two NURBS curves to represent tool-tip and tool-axis path respectively. According to feedrate and Taylor series extension, servo-controlling signals of 5 axes are obtained for each interpolating cycle. Then, generation procedure of NC(Numerical Control) code with the presented method is introduced and the method how to integrate the interpolator into our developing CNC system is given. And also, the servo-controlling structure of the CNC system is introduced. Through the illustration, it has been indicated that the proposed method can enhance the machining accuracy and the spline interpolator is feasible for 5-axis CNC system.

  16. Experimental research of kinetic and dynamic characteristics of temperature movements of machines

    Science.gov (United States)

    Parfenov, I. V.; Polyakov, A. N.

    2018-03-01

    Nowadays, the urgency of informational support of machines at different stages of their life cycle is increasing in the form of various experimental characteristics that determine the criteria for working capacity. The effectiveness of forming the base of experimental characteristics of machines is related directly to the duration of their field tests. In this research, the authors consider a new technique that allows reducing the duration of full-scale testing of machines by 30%. To this end, three new indicator coefficients were calculated in real time to determine the moments corresponding to the characteristic points. In the work, new terms for thermal characteristics of machine tools are introduced: kinetic and dynamic characteristics of the temperature movements of the machine. This allow taking into account not only the experimental values for the temperature displacements of the elements of the carrier system of the machine, but also their derivatives up to the third order, inclusively. The work is based on experimental data obtained in the course of full-scale thermal tests of a drilling-milling and boring CNC machine.

  17. A CNC Sheetmetal Fabrication System for Production of Ships Ventilation Components and Flatwork

    National Research Council Canada - National Science Library

    Galie, Thomas R; Blais, David R

    1981-01-01

    .... By utilizing computer graphics technology and Computer Numeric Control (CNC) machine tools, it is possible to reduce the manhours required for fabrication of ventilation and flatwork by as much as 40 percent...

  18. Rapid proto typing of dental prosthesis by means of a feldspathic glass composite mixed with muscovite mica via CAD/CAM

    International Nuclear Information System (INIS)

    Garcia Junior, E.S.; Gomes Junior, G.G.; Fonseca, M.D.; Moraes, E.E.S.; Ogasawara, T.

    2010-01-01

    The work consists in the use and integration of CAD/CAM tools as a process of design and manufacture of a rapid prototyping of dental prosthesis by machining using a CNC milling machine. The material machined to obtain the dental prosthesis were cylindrical blocks of a Feldspathic glass composite mixed with muscovite mica in various percentages (15%, 40% and 80%), which was resigned under biaxial pressing and sintered in vacuum at temperatures from 800 to 1100 deg C. The composite was characterized by XRD and SEM. The results show that increasing the crystallization of leucite is consequent to the temperature increase, and that the use of CAD/CAM system using a CNC milling machine is feasible to obtain dental prosthesis. (author)

  19. Rapid proto typing of dental prosthesis by means of a feldspathic glass composite mixed with muscovite mica via CAD/CAM; Prototipagem rapida de proteses dentarias por meio de um composito de vidro feldspatico misturado com mica moscovita via CAD/CAM

    Energy Technology Data Exchange (ETDEWEB)

    Garcia Junior, E.S.; Gomes Junior, G.G.; Fonseca, M.D.; Moraes, E.E.S.; Ogasawara, T., E-mail: edil@metalmat.ufrj.b [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Dept. de Engenharia Metalurgica e Materiais

    2010-07-01

    The work consists in the use and integration of CAD/CAM tools as a process of design and manufacture of a rapid prototyping of dental prosthesis by machining using a CNC milling machine. The material machined to obtain the dental prosthesis were cylindrical blocks of a Feldspathic glass composite mixed with muscovite mica in various percentages (15%, 40% and 80%), which was resigned under biaxial pressing and sintered in vacuum at temperatures from 800 to 1100 deg C. The composite was characterized by XRD and SEM. The results show that increasing the crystallization of leucite is consequent to the temperature increase, and that the use of CAD/CAM system using a CNC milling machine is feasible to obtain dental prosthesis. (author)

  20. The effect of TWD estimation error on the geometry of machined surfaces in micro-EDM milling

    DEFF Research Database (Denmark)

    Puthumana, Govindan; Bissacco, Giuliano; Hansen, Hans Nørgaard

    In micro EDM (electrical discharge machining) milling, tool electrode wear must be effectively compensated in order to achieve high accuracy of machined features [1]. Tool wear compensation in micro-EDM milling can be based on off-line techniques with limited accuracy such as estimation...... and statistical characterization of the discharge population [3]. The TWD based approach permits the direct control of the position of the tool electrode front surface. However, TWD estimation errors will generate a self-amplifying error on the tool electrode axial depth during micro-EDM milling. Therefore....... The error propagation effect is demonstrated through a software simulation tool developed by the authors for determination of the correct TWD for subsequent use in compensation of electrode wear in EDM milling. The implemented model uses an initial arbitrary estimation of TWD and a single experiment...

  1. Determination of the Tapping Part Diameter of the Thread Mill

    Directory of Open Access Journals (Sweden)

    A. E. Dreval'

    2015-01-01

    Full Text Available Currently, there is a tendency to increase the proportion of thread milling operations, among other ways of tapping, which is associated with increasing number of CNC machines, flexibility and versatility of the process.Developments presently existing in the RF and used in the thread mills deal, mainly, with the thread milling cutter designs, to process internal and external thread with straight flutes made from high-speed steel.The paper presents a technique to calculate and select the initial design parameters, i.e. the external diameter of the tapping part of thread milling cutter, which is chosen as a basic computational design. The analysis of directories of tool companies containing foreign de-signs of solid thread end-milling cutters has shown that most of them rep-resent the thread cutter designs made of solid carbide. There are solid and interlocking side milling cutters, which use a tapping part both as a single-disk and as a multi-disk one; chip flutes are made to be both as direct and as screw; solid designs of cutters are made from carbide with a diameter of up to 20 ... 25 mm; thread cutters can be left- and right-hand cutting; Designs of the combined thread mills are proposed; internal channels are used for coolant supply.It is shown that the purpose of the external diameter of the tapping part of the thread mill should take into account the effect of the thread mill diameter on the milling process performance, precision of thread profile received, taper thread, tool strength, and the volume of flutes.The analysis has shown that when choosing the external diameter of the thread mill it worth taking its maximum diameter to improve the char-acteristics of the process under the restrictions imposed on the accuracy of the formed thread.

  2. Minimization of energy and surface roughness of the products machined by milling

    Science.gov (United States)

    Belloufi, A.; Abdelkrim, M.; Bouakba, M.; Rezgui, I.

    2017-08-01

    Metal cutting represents a large portion in the manufacturing industries, which makes this process the largest consumer of energy. Energy consumption is an indirect source of carbon footprint, we know that CO2 emissions come from the production of energy. Therefore high energy consumption requires a large production, which leads to high cost and a large amount of CO2 emissions. At this day, a lot of researches done on the Metal cutting, but the environmental problems of the processes are rarely discussed. The right selection of cutting parameters is an effective method to reduce energy consumption because of the direct relationship between energy consumption and cutting parameters in machining processes. Therefore, one of the objectives of this research is to propose an optimization strategy suitable for machining processes (milling) to achieve the optimum cutting conditions based on the criterion of the energy consumed during the milling. In this paper the problem of energy consumed in milling is solved by an optimization method chosen. The optimization is done according to the different requirements in the process of roughing and finishing under various technological constraints.

  3. Design and Implementation of 3 Axis CNC Router for Computer Aided Manufacturing Courses

    Directory of Open Access Journals (Sweden)

    Aktan Mehmet Emin

    2016-01-01

    Full Text Available In this paper, it is intended to make the mechanical design of 3 axis Computer Numerical Control (CNC router with linear joints, production of electronic control interface cards and drivers and manufacturing of CNC router system which is a combination of mechanics and electronics. At the same time, interface program has been prepared to control router via USB. The router was developed for educational purpose. In some vocational schools and universities, Computer Aided Manufacturing (CAM courses are though rather theoretical. This situation cause ineffective and temporary learning. Moreover, students at schools which have the opportunity to apply for these systems can face with various dangerous accidents. Because of this situation, these students start to get knowledge about this system for the first time. For the first steps of CNC education, using smaller and less dangerous systems will be easier. A new concept CNC machine and its user interface suitable and profitable for education have been completely designed and realized during this study. To test the validity of the hypothesis which the benefits that may exist on the educational life, enhanced traditional education method with the contribution of the designed machine has been practiced on CAM course students for a semester. At the end of the semester, the new method applied students were more successful in the rate of 27.36 percent both in terms of verbal comprehension and exam grades.

  4. Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools

    Directory of Open Access Journals (Sweden)

    Okokpujie Imhade Princess

    2017-12-01

    Full Text Available In recent machining operation, tool life is one of the most demanding tasks in production process, especially in the automotive industry. The aim of this paper is to study tool wear on HSS in end milling of aluminium 6061 alloy. The experiments were carried out to investigate tool wear with the machined parameters and to developed mathematical model using response surface methodology. The various machining parameters selected for the experiment are spindle speed (N, feed rate (f, axial depth of cut (a and radial depth of cut (r. The experiment was designed using central composite design (CCD in which 31 samples were run on SIEG 3/10/0010 CNC end milling machine. After each experiment the cutting tool was measured using scanning electron microscope (SEM. The obtained optimum machining parameter combination are spindle speed of 2500 rpm, feed rate of 200 mm/min, axial depth of cut of 20 mm, and radial depth of cut 1.0mm was found out to achieved the minimum tool wear as 0.213 mm. The mathematical model developed predicted the tool wear with 99.7% which is within the acceptable accuracy range for tool wear prediction.

  5. Experimental and Mathematical Modeling for Prediction of Tool Wear on the Machining of Aluminium 6061 Alloy by High Speed Steel Tools

    Science.gov (United States)

    Okokpujie, Imhade Princess; Ikumapayi, Omolayo M.; Okonkwo, Ugochukwu C.; Salawu, Enesi Y.; Afolalu, Sunday A.; Dirisu, Joseph O.; Nwoke, Obinna N.; Ajayi, Oluseyi O.

    2017-12-01

    In recent machining operation, tool life is one of the most demanding tasks in production process, especially in the automotive industry. The aim of this paper is to study tool wear on HSS in end milling of aluminium 6061 alloy. The experiments were carried out to investigate tool wear with the machined parameters and to developed mathematical model using response surface methodology. The various machining parameters selected for the experiment are spindle speed (N), feed rate (f), axial depth of cut (a) and radial depth of cut (r). The experiment was designed using central composite design (CCD) in which 31 samples were run on SIEG 3/10/0010 CNC end milling machine. After each experiment the cutting tool was measured using scanning electron microscope (SEM). The obtained optimum machining parameter combination are spindle speed of 2500 rpm, feed rate of 200 mm/min, axial depth of cut of 20 mm, and radial depth of cut 1.0mm was found out to achieved the minimum tool wear as 0.213 mm. The mathematical model developed predicted the tool wear with 99.7% which is within the acceptable accuracy range for tool wear prediction.

  6. Application of the Taguchi technique for the optimization of surface roughness and tool life during the milling of Hastelloy C22

    International Nuclear Information System (INIS)

    Kivak, Turgay; Mert, Senol

    2017-01-01

    In this study, the effects of machining parameters on surface roughness (Ra) and tool life (Tl) were investigated in the milling of Hastelloy C22 alloy with TiAlN-coated carbide inserts. A number of milling experiments were conducted using the L_2_7 (3"3) Taguchi orthogonal array on a CNC milling machine under different cutting conditions (dry, compressed air and wet). The cutting condition, cutting speed and feed rate were determined as the essential machining parameters. Analysis of variance (ANOVA) and signal-to-noise (S/N) ratio were employed to evaluate the effects of the machining parameters on Ra and Tl, and prediction models were created using quadratic regression analyses. The results revealed that the feed rate and cutting condition were the most influential factors on surface roughness and flank wear. The maximum tool life was achieved under wet cutting condition using a cutting speed of 30 x min"-"1 and a feed rate of 0.08 mm x rev"-"1, while the minimum surface roughness value was obtained under wet cutting condition using a cutting speed of 50 m x min"-"1 and the same feed rate. Using the optimum cutting parameters for Tl (30 m x min"-"1, 0.08 mm x rev"-"1), increases of 234 % and 67 % in tool life were observed under wet and compressed air cutting conditions, respectively, compared to the dry cutting condition.

  7. Application of the Taguchi technique for the optimization of surface roughness and tool life during the milling of Hastelloy C22

    Energy Technology Data Exchange (ETDEWEB)

    Kivak, Turgay; Mert, Senol [Duezce Univ. (Turkey). Dept. of Manufacturing Engineering

    2017-02-01

    In this study, the effects of machining parameters on surface roughness (Ra) and tool life (Tl) were investigated in the milling of Hastelloy C22 alloy with TiAlN-coated carbide inserts. A number of milling experiments were conducted using the L{sub 27} (3{sup 3}) Taguchi orthogonal array on a CNC milling machine under different cutting conditions (dry, compressed air and wet). The cutting condition, cutting speed and feed rate were determined as the essential machining parameters. Analysis of variance (ANOVA) and signal-to-noise (S/N) ratio were employed to evaluate the effects of the machining parameters on Ra and Tl, and prediction models were created using quadratic regression analyses. The results revealed that the feed rate and cutting condition were the most influential factors on surface roughness and flank wear. The maximum tool life was achieved under wet cutting condition using a cutting speed of 30 x min{sup -1} and a feed rate of 0.08 mm x rev{sup -1}, while the minimum surface roughness value was obtained under wet cutting condition using a cutting speed of 50 m x min{sup -1} and the same feed rate. Using the optimum cutting parameters for Tl (30 m x min{sup -1}, 0.08 mm x rev{sup -1}), increases of 234 % and 67 % in tool life were observed under wet and compressed air cutting conditions, respectively, compared to the dry cutting condition.

  8. Flat Milling Process Simulation Taking into Consideration a Dependence of Dynamic Characteristics of the Machine

    Directory of Open Access Journals (Sweden)

    D. A. Zavarzin

    2016-01-01

    Full Text Available The milling process inherently is on/off, and therefore inevitably there is vibration excitation in the Machine/Fixture/Tool/Part (MFTP system, which results in a different quality of the treated surface, depending on the machining conditions. The objective is to identify effective operation conditions to cut a part on the 3-way easy class machines when there is no unwanted regenerative self-oscillation, leading to a significant deterioration in the quality of the surface machined. The paper describes vibrations arising during a milling process and their effect on the surface shape and the working tool. To solve this problem we apply a numerical simulation method of cutting dynamics, which consist of 4 modules. The main module is an algorithm of the geometric simulation. The second module is a phenomenological model of the cutting forces. Two remaining modules are responsible for dynamics simulation of the part machined and the cutting tool under time-varying cutting forces. The calculated values are transferred back to the geometric modelling algorithm at each step in time. Thus, the model is closed and allows us to take into account an effect of delay in a dynamic system. A finite element machine model to perform calculation in 3DCUT software has been a selected and compiled. The paper presents geometrical mapping of the machining process and natural frequencies and shapes found for the finite element model. Conducting multivariate calculations allowed us to analyse the dependences of a dynamic behaviour of the system on changing spindle speed. The multivariate modelling results are presented as the Poincare maps for a moving free end of the tool. These Poincare maps allow us to select the operation conditions domains coming both with forced vibration and with self-excited oscillations. On the Poincaré map for two operation conditions of different domains there are graphics of the cutting forces, a thickness of the cutting layer, tool

  9. Fuzzy Linguistic Optimization on Surface Roughness for CNC Turning

    Directory of Open Access Journals (Sweden)

    Tian-Syung Lan

    2010-01-01

    Full Text Available Surface roughness is often considered the main purpose in contemporary computer numerical controlled (CNC machining industry. Most existing optimization researches for CNC finish turning were either accomplished within certain manufacturing circumstances or achieved through numerous equipment operations. Therefore, a general deduction optimization scheme is deemed to be necessary for the industry. In this paper, the cutting depth, feed rate, speed, and tool nose runoff with low, medium, and high level are considered to optimize the surface roughness for finish turning based on L9(34 orthogonal array. Additionally, nine fuzzy control rules using triangle membership function with respective to five linguistic grades for surface roughness are constructed. Considering four input and twenty output intervals, the defuzzification using center of gravity is then completed. Thus, the optimum general fuzzy linguistic parameters can then be received. The confirmation experiment result showed that the surface roughness from the fuzzy linguistic optimization parameters is significantly advanced compared to that from the benchmark. This paper certainly proposes a general optimization scheme using orthogonal array fuzzy linguistic approach to the surface roughness for CNC turning with profound insight.

  10. Pseudo-random tool paths for CNC sub-aperture polishing and other applications.

    Science.gov (United States)

    Dunn, Christina R; Walker, David D

    2008-11-10

    In this paper we first contrast classical and CNC polishing techniques in regard to the repetitiveness of the machine motions. We then present a pseudo-random tool path for use with CNC sub-aperture polishing techniques and report polishing results from equivalent random and raster tool-paths. The random tool-path used - the unicursal random tool-path - employs a random seed to generate a pattern which never crosses itself. Because of this property, this tool-path is directly compatible with dwell time maps for corrective polishing. The tool-path can be used to polish any continuous area of any boundary shape, including surfaces with interior perforations.

  11. Failure probabilistic model of CNC lathes

    International Nuclear Information System (INIS)

    Wang Yiqiang; Jia Yazhou; Yu Junyi; Zheng Yuhua; Yi Shangfeng

    1999-01-01

    A field failure analysis of computerized numerical control (CNC) lathes is described. Field failure data was collected over a period of two years on approximately 80 CNC lathes. A coding system to code failure data was devised and a failure analysis data bank of CNC lathes was established. The failure position and subsystem, failure mode and cause were analyzed to indicate the weak subsystem of a CNC lathe. Also, failure probabilistic model of CNC lathes was analyzed by fuzzy multicriteria comprehensive evaluation

  12. CNC Programming I.

    Science.gov (United States)

    Casey, Joe

    This document contains five units for a course in computer numerical control (CNC) for computer-aided manufacturing. It is intended to familiarize students with the principles and techniques necessary to create proper CNC programs manually. Each unit consists of an introduction, instructional objectives, learning materials, learning activities,…

  13. Comparative Investigation on Tool Wear during End Milling of AISI H13 Steel with Different Tool Path Strategies

    Science.gov (United States)

    Adesta, Erry Yulian T.; Riza, Muhammad; Avicena

    2018-03-01

    Tool wear prediction plays a significant role in machining industry for proper planning and control machining parameters and optimization of cutting conditions. This paper aims to investigate the effect of tool path strategies that are contour-in and zigzag tool path strategies applied on tool wear during pocket milling process. The experiments were carried out on CNC vertical machining centre by involving PVD coated carbide inserts. Cutting speed, feed rate and depth of cut were set to vary. In an experiment with three factors at three levels, Response Surface Method (RSM) design of experiment with a standard called Central Composite Design (CCD) was employed. Results obtained indicate that tool wear increases significantly at higher range of feed per tooth compared to cutting speed and depth of cut. This result of this experimental work is then proven statistically by developing empirical model. The prediction model for the response variable of tool wear for contour-in strategy developed in this research shows a good agreement with experimental work.

  14. Effect of rare earth oxide on the properties of laser cladding layer and machining vibration suppressing in side milling

    International Nuclear Information System (INIS)

    Zhao, Yanhua; Sun, Jie; Li, Jianfeng

    2014-01-01

    Highlights: • A novel laser cladding powder is developed which can reduce the machining vibration. • The machining vibrations of coating are reduced and the chatter is avoided occurring. • The vibration-suppressing mechanism is analyzed. • The hardness and wear resistance of coatings are improved significantly. - Abstract: Laser cladding, which can increase the hardness and wear resistance of the used components, is widely used in remanufacture and sustainable manufacturing field. Generally, laser cladding layer should to be machined to meet the function as well as the assembly requirements. Milling is an effective mean for precision machining. However, there exist great differences of physical and mechanical performances between laser cladding layer and substrate material, including microstructure, hardness, wear resistance, etc. This produces some new milling problems for laser cladding layer, such as machining vibration which may lead to low productivity and worse surface integrity. Thus, it is necessary to develop a novel laser cladding powder which can improve the surface hardness and wear resistance, while reducing the machining vibration in milling. Laser cladding layer was prepared by FeCr alloy and La 2 O 3 mixed powder. The effect of La 2 O 3 on the coating properties was investigated. Signal analysis methods of the time and frequency domain were used to evaluate the effect of the La 2 O 3 on machining vibration in the side milling laser cladding layer. The key findings of this study are: (a) with the La 2 O 3 content increasing, the grain size decreases dramatically and the microstructure of laser cladding layer are refine; (b) the hardness and wear resistance of the coatings with La 2 O 3 are improved significantly; and (c) the machining vibrations of laser cladding layer with La 2 O 3 are obviously reduced and the chatter is effectively avoided occurring

  15. A study of the machining characteristics of AISI 1045 steel and Inconel 718 with a cylindrical shape in laser-assisted milling

    International Nuclear Information System (INIS)

    Woo, Wan-Sik; Lee, Choon-Man

    2015-01-01

    Laser-assisted machining (LAM) is an effective and economic technique for enhancing the machinability of materials which are difficult-to-cut, such as nickel alloys, titanium alloys and various ceramics. Recently, many researchers have studied the effectiveness of laser-assisted turning (LAT) by measuring its cutting force, tool wear, specific cutting energy and surface roughness. However, research on laser-assisted milling (LAMill) is still in progress because it is difficult to control the laser heating source and tool path to machine the varying shape of the workpiece using this method. Moreover, there have been no researches of workpieces with three-dimensional shapes. During the LAMill process, the material is softened and the mechanical strength of the material is reduced when a laser is used to irradiate the surface of the workpiece. As a result, the cutting force is reduced and the surface roughness is improved with LAMill. The purpose of this study was to develop three-dimensional LAMill and to verify the effectiveness of this approach by comparing it to the conventional machining (CM) method. A thermal analysis was also conducted in order to determine the effective depth of cut (DOC). Also, the cutting force and surface roughness of AISI 1045 steel and Inconel 718 with cylindrical shapes were measured. Measured results of machining characteristics were also analyzed according to the cutting method, i.e., up cut milling, down cut milling and milling style. - Highlights: • The materials with cylindrical shape is first applied to laser-assisted milling (LAMill). • The method determining the depth of cut through thermal analysis is proposed. • The effectiveness of LAMill is verified by comparing the conventional machining. • Down cut milling is recommended for the case of Inconel 718.

  16. Increase efficiency CNC lathe with the help of fuzzy logic controller (FLC

    Directory of Open Access Journals (Sweden)

    Mošorinski Predrag R.

    2016-01-01

    Full Text Available This paper discusses the process of increasing the effectiveness of CNC lathe for carrying out the appropriate experiments. Experiments are related to the plastics processing machine and programming fuzzy logic controller (FLC for the requirements of machining. Input parameters of the FLCare obtained as a result of previous experimental parameters set by experience and with a great subjective impact of technologists. Expected results of FLC's settings are based on the complete autonomy of the process and eliminating subjective errors.

  17. Surface Quality of Staggered PCD End Mill in Milling of Carbon Fiber Reinforced Plastics

    Directory of Open Access Journals (Sweden)

    Guangjun Liu

    2017-02-01

    Full Text Available Machined surface quality determines the reliability, wear resistance and service life of carbon fiber reinforced plastic (CFRP workpieces. In this work, the formation mechanism of the surface topography and the machining defects of CFRPs are proposed, and the influence of milling parameters and fiber cutting angles on the surface quality of CFRPs is obtained, which can provide a reference for extended tool life and good surface quality. Trimming and slot milling tests of unidirectional CFRP laminates are performed. The surface roughness of the machined surface is measured, and the influence of milling parameters on the surface roughness is analyzed. A regression model for the surface roughness of CFRP milling is established. A significance test of the regression model is conducted. The machined surface topography of milling CFRP unidirectional laminates with different fiber orientations is analyzed, and the effect of fiber cutting angle on the surface topography of the machined surface is presented by using a digital super depth-of-field microscope and scanning electron microscope (SEM. To study the influence of fiber cutting angle on machining defects, the machined topography under different fiber orientations is analyzed. The slot milling defects and their formation mechanism under different fiber cutting angles are investigated.

  18. Effect of cellulose nanocrystals (CNC) on rheological and mechanical properties and crystallization behavior of PLA/CNC nanocomposites.

    Science.gov (United States)

    Kamal, Musa R; Khoshkava, Vahid

    2015-06-05

    In earlier work, we reported that spray freeze drying of cellulose nanocrystals (CNC) yields porous agglomerate structures. On the other hand, the conventional spray dried CNC (CNCSD) and the freeze dried CNC (CNCFD) produce compact solid structures with very low porosity. As it is rather difficult to obtain direct microscopic evidence of the quality of dispersion of CNC in polymer nanocomposites, it was shown that supporting evidence of the quality and influence of dispersion in a polypropylene (PP)/CNC nanocomposite could be obtained by studying the rheological behavior, mechanical properties and crystallization characteristics of PP/CNC nanocomposites. In an effort to produce a sustainable, fully biosourced, biodegradable nanocomposite, this manuscript presents the results of a study of the rheological, mechanical and crystallization behavior of PLA/CNCSFD nanocomposites obtained by melt processing. The results are analyzed to determine CNC network formation, rheological percolation threshold concentrations, mechanical properties in the rubbery and glassy states, and the effect of CNCSFD on crystalline nucleation and crystallization rates of PLA. These results suggest that the porosity and network structure of CNCSFD agglomerates contribute significantly to good dispersion of CNC in the PLA matrix. Copyright © 2015 Elsevier Ltd. All rights reserved.

  19. Additively Manufactured Titanium and Cobalt-Chromium Implant Frameworks: Fit and Effect of Ceramic Veneering.

    Science.gov (United States)

    Svanborg, Per; Eliasson, Alf; Stenport, Victoria

    The purpose of this study was to evaluate the fit of additively manufactured cobalt-chromium and titanium and CNC-milled titanium frameworks before and after ceramic veneering. Ten stone casts simulating an edentulous maxilla provided with six abutment analogs were produced. For each stone cast, one additively manufactured cobalt-chromium framework (AM CoCr) and one titanium framework (AM Ti) were fabricated. The fit was analyzed with a coordinate measuring machine in three dimensions (x, y, and z axes) using best-fit virtual matching of center point coordinates, before and after ceramic veneering. CNC-milled titanium frameworks (CNC Ti) and earlier results from CNC-milled cobalt-chromium frameworks (CNC CoCr) were used for comparison. All frameworks presented minor misfit before and after veneering in the horizontal plane (x- and y-axes) between 2.9 and 13.5 μm and in the vertical plane (z-axis) between 1.6 and 5.4 μm. Ceramic veneering affected the fit of all groups of frameworks. Both AM Ti and AM CoCr presented significantly smaller distortion in the vertical plane compared with the CNC-milled frameworks. Implant-supported frameworks can be produced in either Ti or CoCr using either CNC milling or additive manufacturing with a fit well within the range of 20 μm in the horizontal plane and 10 μm in the vertical plane. The fit of frameworks of both materials and production techniques are affected by the ceramic veneering procedure to a small extent.

  20. Effect of rare earth oxide on the properties of laser cladding layer and machining vibration suppressing in side milling

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Yanhua, E-mail: zhaoyanhua_007@163.com [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China); Sun, Jie, E-mail: sunjie@sdu.edu.cn [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China); Li, Jianfeng [School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, Shandong University, Jinan 250061 (China)

    2014-12-01

    Highlights: • A novel laser cladding powder is developed which can reduce the machining vibration. • The machining vibrations of coating are reduced and the chatter is avoided occurring. • The vibration-suppressing mechanism is analyzed. • The hardness and wear resistance of coatings are improved significantly. - Abstract: Laser cladding, which can increase the hardness and wear resistance of the used components, is widely used in remanufacture and sustainable manufacturing field. Generally, laser cladding layer should to be machined to meet the function as well as the assembly requirements. Milling is an effective mean for precision machining. However, there exist great differences of physical and mechanical performances between laser cladding layer and substrate material, including microstructure, hardness, wear resistance, etc. This produces some new milling problems for laser cladding layer, such as machining vibration which may lead to low productivity and worse surface integrity. Thus, it is necessary to develop a novel laser cladding powder which can improve the surface hardness and wear resistance, while reducing the machining vibration in milling. Laser cladding layer was prepared by FeCr alloy and La{sub 2}O{sub 3} mixed powder. The effect of La{sub 2}O{sub 3} on the coating properties was investigated. Signal analysis methods of the time and frequency domain were used to evaluate the effect of the La{sub 2}O{sub 3} on machining vibration in the side milling laser cladding layer. The key findings of this study are: (a) with the La{sub 2}O{sub 3} content increasing, the grain size decreases dramatically and the microstructure of laser cladding layer are refine; (b) the hardness and wear resistance of the coatings with La{sub 2}O{sub 3} are improved significantly; and (c) the machining vibrations of laser cladding layer with La{sub 2}O{sub 3} are obviously reduced and the chatter is effectively avoided occurring.

  1. DEVELOPMENT OF A CNC MICRO-LATHE FOR BONE MICROIMPLANTS DESARROLLO DE UN MICROTORNO CNC PARA MICROIMPLANTES DE HUESO DESENVOLVIMENTO DE UM MICROTORNO CNC PARA MICROIMPLANTES DE OSSO

    Directory of Open Access Journals (Sweden)

    Daniel A. Rangel

    2011-06-01

    Full Text Available This paper evaluates the development of a CNC micro-lathe concept, continuing with the research in the development of machine tool prototypes by LATEMM. A micromachining center developed in 2004-2005 at Universidad de los Andes was studied, and based on the results obtained, a new prototype was proposed. The motivation behind the design and construction of this machine tool was to achieve higher precision in the machining process compared with conventional turning produced in macro machine tools. A machine, with spindle rotation speed up to 300 000 rpm was achieved, the cutting tool moves in two axes through step motors connected to worm gear reductions, thus resolution of 1µm is achieved. The interpolator was programmed based on DDA integration. The machine was set under a stereoscope to visualize the machining operations with zoom up to 30X. Micromachining was reached adopting NC control and it was possible to characterize micro-turned cortical bone samples.Este artículo evalúa el desarrollo de un concepto de microtorno CNC, siguiendo la línea de investigación en el desarrollo de prototipos de máquinas-herramientas por parte del LATEMM. Se estudió un centro de micromecanizado desarrollado en 2004-2005 en la Universidad de los Andes y con base en los resultados obtenidos se propuso un nuevo prototipo. La motivación detrás del diseño y la construcción de esta micromáquina herramienta era alcanzar mayor precisión en el mecanizado en comparación con el torneado convencional producido en máquinas-herramientas de tamaño macro. Se logró una máquina que alcanzó una velocidad de rotación de hasta 300.000 rpm en el husillo, la herramienta de corte se mueve en dos ejes a través de motores de paso conectados a sistemas de reducción sinfín-corona con lo que se logra una resolución de 1µm, además se programó interpolación basada en integración DDA. La máquina fue montada bajo un estereoscopio para visualizar las operaciones de

  2. Probability distribution of machining center failures

    International Nuclear Information System (INIS)

    Jia Yazhou; Wang Molin; Jia Zhixin

    1995-01-01

    Through field tracing research for 24 Chinese cutter-changeable CNC machine tools (machining centers) over a period of one year, a database of operation and maintenance for machining centers was built, the failure data was fitted to the Weibull distribution and the exponential distribution, the effectiveness was tested, and the failure distribution pattern of machining centers was found. Finally, the reliability characterizations for machining centers are proposed

  3. A FLEXIBLE APPROACH TO THE BENEFICIAL USE OF MACHINING POWER IN MILLING PROCESS

    Directory of Open Access Journals (Sweden)

    Faruk MENDİ

    2000-01-01

    Full Text Available In this study, a computer program has been developed to calculate the cutting speed (Vc and depth of cut (a under certain cutting condition which will be determined by the user for making maximum use of the various milling machines used presently. In the scope of the study, data related to the cutting speed (Vc and depth of cut (a of St 37 Steel and powers of the machine have been obtained. The aim is to make maximum use of the machines by choosing cutting speed (Vc and depth of cut (a with the help data. The effect of changes in cutting speed (Vc and depth of cut (a on productivity has been studied.

  4. Evaluation of internal fit of interim crown fabricated with CAD/CAM milling and 3D printing system.

    Science.gov (United States)

    Lee, Wan-Sun; Lee, Du-Hyeong; Lee, Kyu-Bok

    2017-08-01

    This study is to evaluate the internal fit of the crown manufactured by CAD/CAM milling method and 3D printing method. The master model was fabricated with stainless steel by using CNC machine and the work model was created from the vinyl-polysiloxane impression. After scanning the working model, the design software is used to design the crown. The saved STL file is used on the CAD/CAM milling method and two types of 3D printing method to produce 10 interim crowns per group. Internal discrepancy measurement uses the silicon replica method and the measured data are analyzed with One-way ANOVA to verify the statistic significance. The discrepancy means (standard deviation) of the 3 groups are 171.6 (97.4) µm for the crown manufactured by the milling system and 149.1 (65.9) and 91.1 (36.4) µm, respectively, for the crowns manufactured with the two types of 3D printing system. There was a statistically significant difference and the 3D printing system group showed more outstanding value than the milling system group. The marginal and internal fit of the interim restoration has more outstanding 3D printing method than the CAD/CAM milling method. Therefore, the 3D printing method is considered as applicable for not only the interim restoration production, but also in the dental prosthesis production with a higher level of completion.

  5. Identification of Technological Parameters of Ni-Alloys When Machining by Monolithic Ceramic Milling Tool

    Science.gov (United States)

    Czán, Andrej; Kubala, Ondrej; Danis, Igor; Czánová, Tatiana; Holubják, Jozef; Mikloš, Matej

    2017-12-01

    The ever-increasing production and the usage of hard-to-machine progressive materials are the main cause of continual finding of new ways and methods of machining. One of these ways is the ceramic milling tool, which combines the pros of conventional ceramic cutting materials and pros of conventional coating steel-based insert. These properties allow to improve cutting conditions and so increase the productivity with preserved quality known from conventional tools usage. In this paper, there is made the identification of properties and possibilities of this tool when machining of hard-to-machine materials such as nickel alloys using in airplanes engines. This article is focused on the analysis and evaluation ordinary technological parameters and surface quality, mainly roughness of surface and quality of machined surface and tool wearing.

  6. Direct Trajectory Interpolation on the Surface using an Open CNC

    OpenAIRE

    Beudaert , Xavier; Lavernhe , Sylvain; Tournier , Christophe

    2014-01-01

    International audience; Free-form surfaces are used for many industrial applications from aeronautical parts, to molds or biomedical implants. In the common machining process, computer-aided manufacturing (CAM) software generates approximated tool paths because of the limitation induced by the input tool path format of the industrial CNC. Then, during the tool path interpolation, marks on finished surfaces can appear induced by non smooth feedrate planning. Managing the geometry of the tool p...

  7. Optimizing friction stir weld parameters of aluminum and copper using conventional milling machine

    Science.gov (United States)

    Manisegaran, Lohappriya V.; Ahmad, Nurainaa Ayuni; Nazri, Nurnadhirah; Noor, Amirul Syafiq Mohd; Ramachandran, Vignesh; Ismail, Muhammad Tarmizizulfika; Ahmad, Ku Zarina Ku; Daruis, Dian Darina Indah

    2018-05-01

    The joining of two of any particular materials through friction stir welding (FSW) are done by a rotating tool and the work piece material that generates heat which causes the region near the FSW tool to soften. This in return will mechanically intermix the work pieces. The first objective of this study is to join aluminum plates and copper plates by means of friction stir welding process using self-fabricated tools and conventional milling machine. This study also aims to investigate the optimum process parameters to produce the optimum mechanical properties of the welding joints for Aluminum plates and Copper plates. A suitable tool bit and a fixture is to be fabricated for the welding process. A conventional milling machine will be used to weld the aluminum and copper. The most important parameters to enable the process are speed and pressure of the tool (or tool design and alignment of the tool onto the work piece). The study showed that the best surface finish was produced from speed of 1150 rpm and tool bit tilted to 3°. For a 200mm × 100mm Aluminum 6061 with plate thickness of 2 mm at a speed of 1 mm/s, the time taken to complete the welding is only 200 seconds or equivalent to 3 minutes and 20 seconds. The Copper plates was successfully welded using FSW with tool rotation speed of 500 rpm, 700 rpm, 900 rpm, 1150 rpm and 1440 rpm and with welding traverse rate of 30 mm/min, 60 mm/min and 90 mm/min. As the conclusion, FSW using milling machine can be done on both Aluminum and Copper plates, however the weld parameters are different for the two types of plates.

  8. Tool geometry and damage mechanisms influencing CNC turning efficiency of Ti6Al4V

    Science.gov (United States)

    Suresh, Sangeeth; Hamid, Darulihsan Abdul; Yazid, M. Z. A.; Nasuha, Nurdiyanah; Ain, Siti Nurul

    2017-12-01

    Ti6Al4V or Grade 5 titanium alloy is widely used in the aerospace, medical, automotive and fabrication industries, due to its distinctive combination of mechanical and physical properties. Ti6Al4V has always been perverse during its machining, strangely due to the same mix of properties mentioned earlier. Ti6Al4V machining has resulted in shorter cutting tool life which has led to objectionable surface integrity and rapid failure of the parts machined. However, the proven functional relevance of this material has prompted extensive research in the optimization of machine parameters and cutting tool characteristics. Cutting tool geometry plays a vital role in ensuring dimensional and geometric accuracy in machined parts. In this study, an experimental investigation is actualized to optimize the nose radius and relief angles of the cutting tools and their interaction to different levels of machining parameters. Low elastic modulus and thermal conductivity of Ti6Al4V contribute to the rapid tool damage. The impact of these properties over the tool tips damage is studied. An experimental design approach is utilized in the CNC turning process of Ti6Al4V to statistically analyze and propose optimum levels of input parameters to lengthen the tool life and enhance surface characteristics of the machined parts. A greater tool nose radius with a straight flank, combined with low feed rates have resulted in a desirable surface integrity. The presence of relief angle has proven to aggravate tool damage and also dimensional instability in the CNC turning of Ti6Al4V.

  9. Milling Machinability of TiC Particle and TiB Whisker Hybrid Reinforced Titanium Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    Huan Haixiang; Xu Jiuhua; Su Honghua; Ge Yingfei; Liang Xinghui

    2017-01-01

    The milling machinabilities of titanium matrix composites were comprehensively evaluated to provide a theoretical basis for cutting parameter determination.Polycrystalline diamond (PCD) tools with different grain sizes and geometries,and carbide tools with and without coatings were used in the experiments.Milling forces,milling temperatures,tool lifetimes,tool wear,and machined surface integrities were investigated.The PCD tool required a primary cutting force 15 % smaller than that of the carbide tool,while the uncoated carbide tool required a primary cutting force 10% higher than that of the TiAlN-coated tool.A cutting force of 300 N per millimeter of the cutting edge (300 N/mm) was measured.This caused excessive tool chipping.The cutting temperature of the PCD tool was 20%-30% lower than that of the carbide tool,while that of the TiAlN-coated tool was 12% lower than that of the uncoated carbide tool.The cutting temperatures produced when using water-based cooling and minimal quantity lubrication (MQL) were reduced by 100 ℃ and 200 ℃,compared with those recorded with dry cutting,respectively.In general,the PCD tool lifetimes were 2-3 times longer than the carbide tool lifetimes.The roughness Ra of the machined surface was less than 0.6μm,and the depth of the machined surface hardened layer was in the range of 0.15-0.25 mm for all of the PCD tools before a flank wear land of 0.2 mm was reached.The PCD tool with a 0.8 mm tool nose radius,0° rake angle,10° flank angle,and grain size of (30+2)μm exhibited the best cutting performance.For this specific tool,a lifetime of 16 min can be expected.

  10. Effect of machining parameters on surface finish of Inconel 718 in end milling

    Directory of Open Access Journals (Sweden)

    Sarkar Bapi

    2017-01-01

    Full Text Available Surface finish is an important criteria in machining process and selection of proper machining parameters is important to obtain good surface finish. In the present work effects of the machining parameters in end milling of Inconel 718 were investigated. Central composite design was used to design the total number of experiments. A Mathematical model for surface roughness has been developed using response surface methodology. In this study, the influence of cutting parameters such as cutting speed, feed rate and depth of cut on surface roughness was analyzed. The study includes individual effect of cutting parameters on surface roughness as well as their interaction. The analysis of variance (ANOVA was employed to find the validity of the developed model. The results show that depth of cut mostly affected the surface roughness. It is also observed that surface roughness values are comparable in both dry and wet machining conditions.

  11. A new optimization tool path planning for 3-axis end milling of free-form surfaces based on efficient machining intervals

    Science.gov (United States)

    Vu, Duy-Duc; Monies, Frédéric; Rubio, Walter

    2018-05-01

    A large number of studies, based on 3-axis end milling of free-form surfaces, seek to optimize tool path planning. Approaches try to optimize the machining time by reducing the total tool path length while respecting the criterion of the maximum scallop height. Theoretically, the tool path trajectories that remove the most material follow the directions in which the machined width is the largest. The free-form surface is often considered as a single machining area. Therefore, the optimization on the entire surface is limited. Indeed, it is difficult to define tool trajectories with optimal feed directions which generate largest machined widths. Another limiting point of previous approaches for effectively reduce machining time is the inadequate choice of the tool. Researchers use generally a spherical tool on the entire surface. However, the gains proposed by these different methods developed with these tools lead to relatively small time savings. Therefore, this study proposes a new method, using toroidal milling tools, for generating toolpaths in different regions on the machining surface. The surface is divided into several regions based on machining intervals. These intervals ensure that the effective radius of the tool, at each cutter-contact points on the surface, is always greater than the radius of the tool in an optimized feed direction. A parallel plane strategy is then used on the sub-surfaces with an optimal specific feed direction for each sub-surface. This method allows one to mill the entire surface with efficiency greater than with the use of a spherical tool. The proposed method is calculated and modeled using Maple software to find optimal regions and feed directions in each region. This new method is tested on a free-form surface. A comparison is made with a spherical cutter to show the significant gains obtained with a toroidal milling cutter. Comparisons with CAM software and experimental validations are also done. The results show the

  12. Machinability of IPS Empress 2 framework ceramic.

    Science.gov (United States)

    Schmidt, C; Weigl, P

    2000-01-01

    Using ceramic materials for an automatic production of ceramic dentures by CAD/CAM is a challenge, because many technological, medical, and optical demands must be considered. The IPS Empress 2 framework ceramic meets most of them. This study shows the possibilities for machining this ceramic with economical parameters. The long life-time requirement for ceramic dentures requires a ductile machined surface to avoid the well-known subsurface damages of brittle materials caused by machining. Slow and rapid damage propagation begins at break outs and cracks, and limits life-time significantly. Therefore, ductile machined surfaces are an important demand for machine dental ceramics. The machining tests were performed with various parameters such as tool grain size and feed speed. Denture ceramics were machined by jig grinding on a 5-axis CNC milling machine (Maho HGF 500) with a high-speed spindle up to 120,000 rpm. The results of the wear test indicate low tool wear. With one tool, you can machine eight occlusal surfaces including roughing and finishing. One occlusal surface takes about 60 min machining time. Recommended parameters for roughing are middle diamond grain size (D107), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 1000 mm/min, depth of cut a(e) = 0.06 mm, width of contact a(p) = 0.8 mm, and for finishing ultra fine diamond grain size (D46), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 100 mm/min, depth of cut a(e) = 0.02 mm, width of contact a(p) = 0.8 mm. The results of the machining tests give a reference for using IPS Empress(R) 2 framework ceramic in CAD/CAM systems. Copyright 2000 John Wiley & Sons, Inc.

  13. Development process and data management of TurnSTEP, a STEP-compliant CNC system for turning

    NARCIS (Netherlands)

    Choi, I.; Suh, S.-H; Kim, K.; Song, M.S.; Jang, M.; Lee, B.-E.

    2006-01-01

    TurnSTEP is one of the earliest STEP-compliant CNC systems for turning. Based on the STEP-NC data model formalized as ISO 14649-12 and 121, it is designed to support intelligent and autonomous control of NC machines for e-manufacturing. The present paper introduces the development process and data

  14. Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools

    International Nuclear Information System (INIS)

    Yusoff, Ahmad Razlan; Arsyad, Fitriyanti

    2016-01-01

    In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit. (paper)

  15. A Field Programmable Gate Array-Based Reconfigurable Smart-Sensor Network for Wireless Monitoring of New Generation Computer Numerically Controlled Machines

    Directory of Open Access Journals (Sweden)

    Ion Stiharu

    2010-08-01

    Full Text Available Computer numerically controlled (CNC machines have evolved to adapt to increasing technological and industrial requirements. To cover these needs, new generation machines have to perform monitoring strategies by incorporating multiple sensors. Since in most of applications the online Processing of the variables is essential, the use of smart sensors is necessary. The contribution of this work is the development of a wireless network platform of reconfigurable smart sensors for CNC machine applications complying with the measurement requirements of new generation CNC machines. Four different smart sensors are put under test in the network and their corresponding signal processing techniques are implemented in a Field Programmable Gate Array (FPGA-based sensor node.

  16. A Field Programmable Gate Array-Based Reconfigurable Smart-Sensor Network for Wireless Monitoring of New Generation Computer Numerically Controlled Machines

    Science.gov (United States)

    Moreno-Tapia, Sandra Veronica; Vera-Salas, Luis Alberto; Osornio-Rios, Roque Alfredo; Dominguez-Gonzalez, Aurelio; Stiharu, Ion; de Jesus Romero-Troncoso, Rene

    2010-01-01

    Computer numerically controlled (CNC) machines have evolved to adapt to increasing technological and industrial requirements. To cover these needs, new generation machines have to perform monitoring strategies by incorporating multiple sensors. Since in most of applications the online Processing of the variables is essential, the use of smart sensors is necessary. The contribution of this work is the development of a wireless network platform of reconfigurable smart sensors for CNC machine applications complying with the measurement requirements of new generation CNC machines. Four different smart sensors are put under test in the network and their corresponding signal processing techniques are implemented in a Field Programmable Gate Array (FPGA)-based sensor node. PMID:22163602

  17. Straightness measurement of large machine guideways

    Directory of Open Access Journals (Sweden)

    W. Ptaszyñski

    2011-10-01

    Full Text Available This paper shows the guideway types of large machines and describes problems with their straightness measurement. A short description of straightness measurement methods and the results of investigation in straightness of 10 meter long guideways of a CNC machine by means of the XL-10 Renishaw interferometer are also presented.

  18. In vitro biological characterization of macroporous 3D Bonelike structures prepared through a 3D machining technique

    International Nuclear Information System (INIS)

    Laranjeira, M.S.; Dias, A.G.; Santos, J.D.; Fernandes, M.H.

    2009-01-01

    3D bioactive macroporous structures were prepared using a 3D machining technique. A virtual 3D structure model was created and a computer numerically controlled (CNC) milling device machined Bonelike samples. The resulting structures showed a reproducible macroporosity and interconnective structure. Macropores size after sintering was approximately 2000 μm. In vitro testing using human bone marrow stroma showed that cells were able to adhere and proliferate on 3D structures surface and migrate into all macropore channels. In addition, these cells were able to differentiate, since mineralized globular structures associated with cell layer were identified. Results obtained showed that 3D structures of Bonelike successfully allow cell migration into all macropores, and allow human bone marrow stromal cells to proliferate and differentiate. This innovative technique may be considered as a step-forward preparation for 3D interconnective macroporous structures that allow bone ingrowth while maintaining mechanical integrity.

  19. Assisting the Tooling and Machining Industry to Become Energy Efficient

    Energy Technology Data Exchange (ETDEWEB)

    Curry, Bennett [Arizona Commerce Authority, Phoenix, AZ (United States)

    2016-12-30

    The Arizona Commerce Authority (ACA) conducted an Innovation in Advanced Manufacturing Grant Competition to support and grow southern and central Arizona’s Aerospace and Defense (A&D) industry and its supply chain. The problem statement for this grant challenge was that many A&D machining processes utilize older generation CNC machine tool technologies that can result an inefficient use of resources – energy, time and materials – compared to the latest state-of-the-art CNC machines. Competitive awards funded projects to develop innovative new tools and technologies that reduce energy consumption for older generation machine tools and foster working relationships between industry small to medium-sized manufacturing enterprises and third-party solution providers. During the 42-month term of this grant, 12 competitive awards were made. Final reports have been included with this submission.

  20. Research on cutting vibration characteristics of face-milling involute gear

    Directory of Open Access Journals (Sweden)

    Chengzhe JIN

    2017-10-01

    Full Text Available Traditional machining methods, such as gear hobbing, gear shaping and gear milling, etc, are commonly used for cutting machining of gear tooth profile, which cannot meet huge machining demand of gears to a certain extent. This article proposes to utilize a face-milling machining method in involute gear machining, which can be used to reduce production cost effectively. Cutting vibration generated during cutting machining has a direct effect on the machining accuracy and machined surface quality of workpiece. Therefore, it is desiderated to perform in-depth research regarding this issue. ADAMS software was used to establish a rigid-flexible coupling virtual prototyping model of face-milling gear milling system and a cutting vibration system model. Cutting vibration analysis was performed for face-milling gear by adopting quick sine frequency sweep method, so that the frequency response characteristics of workpiece in three directions X, Y and Z and space were acquired. The research results will provide reference and theoretical foundation for actual application of face-milling gear machining technology.

  1. Adiabatic shear bands as predictors of strain rate in high speed machining of ramax-2

    International Nuclear Information System (INIS)

    Zeb, M.A.; Irfan, M.A.; Velduis, A.C.

    2008-01-01

    Shear band formation was studied in the chips obtained by turning of stainless steel- Ramax-2 (AISI 420F). The machining was performed on a CNC lathe using a PVD (Physical Vapor Deposition) cutting tool insert. The cutting speeds ranged from 50 m/ min to 250 m/min. Dry cutting conditions were employed. At cutting speeds higher than 30 m/mill, the chip did not remain intact with the workpiece using quick stop device. It was difficult to get the chip root SEM (Scanning Electron Microscope) micrographs at further higher speeds. Therefore, the width of the shear bands was used as the predictor of the strain rates involved at various cutting speeds. The results showed that the strain rates are quite in agreement with the amount of strain rate found during machining of such types of stainless steels. It was also observed that shear band density increased with increasing cutting speed. (author)

  2. Milling properties of low temperature sintered zirconia blocks for dental use

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Ting-Hsun; Wang, Chau-Hsiang [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Chen, Ker-Kong [Department of Conservation, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Wang, Moo-Chin, E-mail: mcwang@kmu.edu.tw [Department of Fragrance and Cosmetic Science, Kaohsiung Medical University, 100 Shih-Chuan 1st Road, Kaohsiung 80728, Taiwan (China); Department of Medical Research, Kaohsiung Medical University Hospital, Kaohsiung, 80756, Taiwan (China); Lee, Huey-Er, E-mail: huerle@kmu.edu.tw [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China)

    2017-04-01

    To investigate the milling properties of different yttria-tetragonal zirconia polycrystalline (Y-TZP) block materials by applying a dental computer numerical control (CNC) milling center. Low temperature sintering zirconia block denoted by KMUZ (experimental) with two commercial zirconia blocks for T block made in Taiwan and a G block made in Germany were compared for the milling properties. Seventy-two specimens were milled using the same CNC milling center, and properties were evaluated by measuring the weight loss (g), milling time (s), margin integrity (%) and broken diameter (μm). The crystalline phases contents were identified by X-ray diffraction and the microstructures of the sintering specimens were observed by scanning electron microscopy and transmission electron microscopy. The mean milling time of G and KMUZ were significantly shorter than T (P < 0.05). The KMUZ samples exhibited the least weight loss among the three kinds of blocks (P < 0.05). The percentages of marginal integrity after milling were high in G and KMUZ but low in T (P < 0.05). The mean broken diameters were from 90 μm to 120 μm. The phase transformation of t-ZrO{sub 2} (KMUZ: 7.4%, G: 5.9%, T: 3.2%) to m-ZrO{sub 2} when facing the milling pressure in ZrO{sub 2} blocks was observed by XRD. The result of TEM microstructure of KMUZ revealed that Y and Si were soluble in grain boundaries. The results show that the milling properties of KMUZ were better than one commercial T and near the G. The hindered grain growth, as a result of the Y{sup 3+} content in the grain boundaries, also plays a role in promoting the abnormal grain growth of 3Y-TZP. - Highlights: • The phase transformation of t-ZrO{sub 2} to m-ZrO{sub 2} affects the milling properties. • The phase content of t-ZrO2 was 100% when sintering at 1350 °C for 2 h. • The Y{sup 3+} content in the grain boundaries that hinders grain growth. • The Y{sup 3+} content in boundaries also promotes the abnormal grain growth of 3Y-TZP.

  3. The Machining of Hard Mold Steel by Ultrasonic Assisted End Milling

    Directory of Open Access Journals (Sweden)

    Ming Yi Tsai

    2016-11-01

    Full Text Available This study describes the use of ultrasonic-assisted end milling to improve the quality of the machined surface of hard Stavax (modified AISI 420 mold steel and to reduce the amount of work involved in the final polishing process. The effects of input voltage, the stretch length and cutter holding force on the amplitude of the ultrasonic vibration used were measured. The effect of ultrasonic frequency (25 and 50 kHz and amplitude (0, 2.20 and 3.68 μm as well as the effect of the rake angle (6° and −6° and the cutter helix angle (25°, 35° and 45° on tool wear and quality of the workpiece surface finish were also investigated. It was found that the ultrasonic amplitude increased with cutter stretch length and input voltage, as expected. The amplitude remained constant when the cutter holding force exceeded 15 N. The experimental results showed that the ultrasonic amplitude had an optimum value with respect to surface finish. However, large amplitude ultrasonics did not necessarily improve quality. Furthermore, the cutters used for ultrasonic-assisted milling show less wear than those used for normal milling. It was also found that a positive rake angle and cutters with a large helix angle gave a better surface finish.

  4. GEOMETRICAL CHARACTERIZATION OF MICRO END MILLING TOOLS

    DEFF Research Database (Denmark)

    Borsetto, Francesca; Bariani, Paolo

    The milling process is one of the most common metal removal operation used in industry. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants/lubricants, ......The milling process is one of the most common metal removal operation used in industry. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants....../lubricants, milling strategies and controls. Moreover the accuracy of tool geometry directly affects the performance of the milling process influencing the dimensional tolerances of the machined part, the surface topography, the chip formation, the cutting forces and the tool-life. The dimensions of certain...... geometrical details, as for instance the cutting edge radius, are determined by characteristics of the manufacturing process, tool material, coating etc. While for conventional size end mills the basic tool manufacturing process is well established, the reduction of the size of the tools required...

  5. VIRTUAL MODELING OF A NUMERICAL CONTROL MACHINE TOOL USED FOR COMPLEX MACHINING OPERATIONS

    Directory of Open Access Journals (Sweden)

    POPESCU Adrian

    2015-11-01

    Full Text Available This paper presents the 3D virtual model of the numerical control machine Modustar 100, in terms of machine elements. This is a CNC machine of modular construction, all components allowing the assembly in various configurations. The paper focused on the design of the subassemblies specific to the axes numerically controlled by means of CATIA v5, which contained different drive kinematic chains of different translation modules that ensures translation on X, Y and Z axis. Machine tool development for high speed and highly precise cutting demands employment of advanced simulation techniques witch it reflect on cost of total development of the machine.

  6. Curcumin-carboxymethyl chitosan (CNC) conjugate and CNC/LHR mixed polymeric micelles as new approaches to improve the oral absorption of P-gp substrate drugs.

    Science.gov (United States)

    Ni, Jiang; Tian, Fengchun; Dahmani, Fatima Zohra; Yang, Hui; Yue, Deren; He, Shuwang; Zhou, Jianping; Yao, Jing

    2016-11-01

    The low oral bioavailability of numerous drugs has been mostly attributed to the significant effect of P-gp-mediated efflux on intestinal drug transport. Herein, we developed mixed polymeric micelles (MPMs) comprised of curcumin-carboxymethyl chitosan (CNC) conjugate, as a potential inhibitor of P-gp-mediated efflux and gastrointestinal absorption enhancer, and low-molecular-weight heparin-all-trans-retinoid acid (LHR) conjugate, as loading material, with the aim to improve the oral absorption of P-gp substrate drugs. CNC conjugate was synthesized by chemical bonding of curcumin (Cur) and carboxymethyl chitosan (CMCS) taking advantage of the inhibition of intestinal P-gp-mediated secretion by Cur and the intestinal absorption enhancement by CMCS. The chemical structure of CNC conjugate was characterized by 1 H NMR with a degree of substitution of Cur of 4.52-10.20%. More importantly, CNC conjugate markedly improved the stability of Cur in physiological pH. Cyclosporine A-loaded CNC/LHR MPMs (CsA-CNC/LHR MPMs) were prepared by dialysis method, with high drug loading 25.45% and nanoscaled particle size (∼200 nm). In situ single-pass perfusion studies in rats showed that both CsA + CNC mixture and CsA-CNC/LHR MPMs achieved significantly higher K a and P eff than CsA suspension in the duodenum and jejunum segments (p CNC mixture and CsA-CNC/LHR MPMs significantly increased the oral bioavailability of CsA as compared to CsA suspension. These results suggest that CNC conjugate might be considered as a promising gastrointestinal absorption enhancer, while CNC/LHR MPMs had the potential to improve the oral absorption of P-gp substrate drugs.

  7. Consequences of heavy machining vis à vis the machine structure – typical applications

    International Nuclear Information System (INIS)

    Leuch, M

    2011-01-01

    StarragHeckert has built 5 axis machines since the middle of the 80s for heavy duty milling. The STC-Centres are predominantly utilised in the aerospace industry, especially for milling structural workpieces, casings or Impellers made out of titanium and steel. StarragHeckert has a history of building machines for high performance milling. The machining of these components includes high forces thus spreading the wheat from the chaff. Although FEM calculations and multi-body simulations are carried out in the early stages of development, this paper will illustrate how the real process stability with modal analysis and cutting trials is determined. The experiment observes chatter stability to identify if the machine devices are adequate for the application or if the design has to be improved. Machining parameters of industrial applications are demonstrating the process stability for five axis heavy duties milling of StarragHeckert machine.

  8. Integration of micro milling highspeed spindle on a microEDM-milling machine set-up

    DEFF Research Database (Denmark)

    De Grave, Arnaud; Hansen, Hans Nørgaard; Andolfatto, Loic

    2009-01-01

    In order to cope with repositioning errors and to combine the fast removal rate of micro milling with the precision and small feature size achievable with micro EDM milling, a hybrid micro-milling and micro-EDM milling centre was built and tested. The aim was to build an affordable set-up, easy...... by micro milling. Examples of test parts are shown and used as an experimental validation....

  9. Deployment and evaluation of a dual-sensor autofocusing method for on-machine measurement of patterns of small holes on freeform surfaces.

    Science.gov (United States)

    Chen, Xiaomei; Longstaff, Andrew; Fletcher, Simon; Myers, Alan

    2014-04-01

    This paper presents and evaluates an active dual-sensor autofocusing system that combines an optical vision sensor and a tactile probe for autofocusing on arrays of small holes on freeform surfaces. The system has been tested on a two-axis test rig and then integrated onto a three-axis computer numerical control (CNC) milling machine, where the aim is to rapidly and controllably measure the hole position errors while the part is still on the machine. The principle of operation is for the tactile probe to locate the nominal positions of holes, and the optical vision sensor follows to focus and capture the images of the holes. The images are then processed to provide hole position measurement. In this paper, the autofocusing deviations are analyzed. First, the deviations caused by the geometric errors of the axes on which the dual-sensor unit is deployed are estimated to be 11 μm when deployed on a test rig and 7 μm on the CNC machine tool. Subsequently, the autofocusing deviations caused by the interaction of the tactile probe, surface, and small hole are mathematically analyzed and evaluated. The deviations are a result of the tactile probe radius, the curvatures at the positions where small holes are drilled on the freeform surface, and the effect of the position error of the hole on focusing. An example case study is provided for the measurement of a pattern of small holes on an elliptical cylinder on the two machines. The absolute sum of the autofocusing deviations is 118 μm on the test rig and 144 μm on the machine tool. This is much less than the 500 μm depth of field of the optical microscope. Therefore, the method is capable of capturing a group of clear images of the small holes on this workpiece for either implementation.

  10. The effect of intermediate stop and ball size in fabrication of recycled steel powder using ball milling from machining steel chips

    International Nuclear Information System (INIS)

    Fitri, M.W.M.; Shun, C.H.; Rizam, S.S.; Shamsul, J.B.

    2007-01-01

    A feasibility study for producing recycled steel powder from steel scrap by ball milling was carried out. Steel scrap from machining was used as a raw material and was milled using planetary ball milling. Three samples were prepared in order to study the effect of intermediate stop and ball size. Sample with intermediate stop during milling process showed finer particle size compared to the sample with continuous milling. Decrease in the temperature of the vial during the intermediate stop milling gives less ductile behaviour to the steel powder, which is then easily work-hardened and fragmented to fine powder. Mixed small and big size ball give the best production of recycled steel powder where it gives higher impact force to the scrap and accelerate the fragmentation of the steel scrap into powder. (author)

  11. On modeling the CNC end milling characteristics of Al-7075/WC powder metallurgy composites

    Science.gov (United States)

    Hanuman, N. S. V. N.; Rao, P. Gangadhara; Kumar, B. Sudheer; Karthik, N.

    2017-07-01

    Surface finish and material removal rate are two important factors in the manufacturing which affect acceptability of the product which in turn reflects on the profitability of the organization. The worth of the production setup to produce the components with high material removal rate (MRR) without sacrificing the surface requirements can play vital role in sustainability and profitability of the organization. In this paper, the effect of process parameters on metal removal rate and surface roughness has been investigated in milling of Al7075-MMC with WC as reinforcement element. Cutting speed, feed and depth of cut have been taken as input factors in three level response surface methodologies used for experimentation. Mathematical models have been developed using response surface methodology to predict surface finish, and metal removal rate in term of machining parameters. Depth of cut and feed rate are found to be a dominant parameter for surface roughness; whereas feed rate mainly affects the metal removal rate. The results of mathematical models have been compared with the experimental and found to be in good agreement. The results of predicted model can be used in selection of process parameters to insure desired quality and improved productivity.

  12. Combination of Machining Parameters to Optimize Surface Roughness and Chip Thickness during End Milling Process on Aluminium 6351-T6 Alloy Using Taguchi Design Method

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2016-12-01

    Full Text Available In any machining operations, quality is the important conflicting objective. In order to give assurance for high productivity, some extent of quality has to be compromised. Similarly productivity will be decreased while the efforts are channelized to enhance quality. In this study,  the experiments were carried out on a CNC vertical machining center  to perform 10mm slots on Al 6351-T6 alloy work piece by K10 carbide, four flute end milling cutter. Furthermore the cutting speed, the feed rate and depth of cut are regulated in this experiment. Each experiment was conducted three times and the surface roughness and chip thickness was measured by a surface analyser of Surf Test-211 series (Mitutoyo and Digital Micrometer (Mitutoyo with least count 0.001 mm respectively. The selection of orthogonal array is concerned with the total degree of freedom of process parameters. Total degree of freedom (DOF associated with three parameters is equal to 6 (3X2.The degree of freedom for the orthogonal array should be greater than or at least equal to that of the process parameters. There by, a L9 orthogonal array having degree of freedom equal to (9-1= 8 8 has been considered .But in present case each experiment is conducted three times, therefore total degree of freedom (9X3-1=26 26 has been considered. Finally, confirmation test (ANOVA was conducted to compare the predicted values with the experimental values confirm its effectiveness in the analysis of surface roughness and chip thickness. Surface Roughness (Ra is greatly reduced from 0.145 µm to 0.1326 µm and the chip thickness (Ct is slightly reduced from 0.1 mm to 0.085 mm, because of in the measurement collected the chips after machining of every experiment, from that randomly selected a few chips for measuring of their thickness using digital micrometer.

  13. The Milling Assistant, Case-Based Reasoning, and machining strategy: A report on the development of automated numerical control programming systems at New Mexico State University

    Energy Technology Data Exchange (ETDEWEB)

    Burd, W. [Sandia National Labs., Albuquerque, NM (United States); Culler, D.; Eskridge, T.; Cox, L.; Slater, T. [New Mexico State Univ., Las Cruces, NM (United States)

    1993-08-01

    The Milling Assistant (MA) programming system demonstrates the automated development of tool paths for Numerical Control (NC) machine tools. By integrating a Case-Based Reasoning decision processor with a commercial CAD/CAM software, intelligent tool path files for milled and point-to-point features can be created. The operational system is capable of reducing the time required to program a variety of parts and improving product quality by collecting and utilizing ``best of practice`` machining strategies.

  14. Development of Fractal Pattern Making Application using L-System for Enhanced Machine Controller

    Directory of Open Access Journals (Sweden)

    Gunawan Alexander A S

    2014-03-01

    Full Text Available One big issue facing the industry today is an automated machine lack of flexibility for customization because it is designed by the manufacturers based on certain standards. In this research, it is developed customized application software for CNC (Computer Numerically Controlled machines using open source platform. The application is enable us to create designs by means of fractal patterns using L-System, developed by turtle geometry interpretation and Python programming languages. The result of the application is the G-Code of fractal pattern formed by the method of L-System. In the experiment on the CNC machine, the G-Code of fractal pattern which involving the branching structure has been able to run well.

  15. Effect of cellulose nanocrystals (CNC) particle morphology on dispersion and rheological and mechanical properties of polypropylene/CNC nanocomposites.

    Science.gov (United States)

    Khoshkava, Vahid; Kamal, Musa R

    2014-06-11

    Polypropylene (PP) nanocomposites containing spray-dried cellulose nanocrystals (CNC), freeze-dried CNC, and spray-freeze-dried CNC (CNCSFD) were prepared via melt mixing in an internal batch mixer. Polarized light, scanning electron, and atomic force microscopy showed significantly better dispersion of CNCSFD in PP/CNC nanocomposites compared with the spray-dried and freeze-dried CNCs. Rheological measurements, including linear and nonlinear viscoelastic tests, were performed on PP/CNC samples. The microscopy results were supported by small-amplitude oscillatory shear tests, which showed substantial rises in the magnitudes of key rheological parameters of PP samples containing CNCSFD. Steady-shear results revealed a strong shear thinning behavior of PP samples containing CNCSFD. Moreover, PP melts containing CNCSFD exhibited a yield stress. The magnitude of the yield stress and the degree of shear thinning behavior increased with CNCSFD concentration. It was found that CNCSFD agglomerates with a weblike structure were more effective in modifying the rheological properties. This effect was attributed to better dispersion of the agglomerates with the weblike structure. Dynamic mechanical analysis showed considerable improvement in the modulus of samples containing CNCSFD agglomerates. The percolation mechanical model with modified volume percolation threshold and filler network strength values and the Halpin-Kardos model were used to fit the experimental results.

  16. Parametric Study of End Milling Glass Fibre Reinforced Composites

    International Nuclear Information System (INIS)

    Azmi, Azwan I.; Lin, Richard J. T.; Bhattacharyya, Debes

    2011-01-01

    This paper discusses the application of Taguchi 'Design of Experiment' method to investigate the effects of end milling parameters on machinability characteristics of unidirectional E-glass fibre reinforced polymer (GFRP) composites. A series of milling experiments were conducted using tungsten carbide end milling cutters at various spindle speeds, feed rates and depths of cut. Taguchi analysis was carried out and the signal to noise (S/N) ratio with analysis of variance (ANOVA) was employed to analyse the effects of those parameters on GFRP machinability. Overall, the results of the current investigations present some desirable combinations of the machining parameters that can further enhance the end milling machinability characteristics to suit the final requirements of the finished GFRP products.

  17. Novel CNC Grinding Process Control for Nanometric Surface Roughness for Aspheric Space Optical Surfaces

    Directory of Open Access Journals (Sweden)

    Jeong-Yeol Han

    2004-06-01

    Full Text Available Optics fabrication process for precision space optical parts includes bound abrasive grinding, loose abrasive lapping and polishing. The traditional bound abrasive grinding with bronze bond cupped diamond wheel leaves the machine marks of about 20 μm rms in height and the subsurface damage of about 1 μm rms in height to be removed by subsequent loose abrasive lapping. We explored an efficient quantitative control of precision CNC grinding. The machining parameters such as grain size, work-piece rotation speed and feed rate were altered while grinding the work-piece surfaces of 20-100 mm in diameter. The input grinding variables and the resulting surface quality data were used to build grinding prediction models using empirical and multi-variable regression analysis. The effectiveness of such grinding prediction models was then examined by running a series of precision CNC grinding operation with a set of controlled input variables and predicted output surface quality indicators. The experiment achieved the predictability down to ±20 nm in height and the surface roughness down to 36 nm in height. This study contributed to improvement of the process efficiency reaching directly the polishing and figuring process without the need for the loose abrasive lapping stage.

  18. Comparative evaluation of laser-assisted micro-milling for AISI 316, AISI 422, TI-6AL-4V and Inconel 718 in a side-cutting configuration

    International Nuclear Information System (INIS)

    Shelton, Jonathan A; Shin, Yung C

    2010-01-01

    This paper is focused on numerical modeling and experimental evaluation of laser-assisted micro-milling (LAMM). An experimental setup consisting of a 25 W CO 2 laser, three-axis CNC linear stages and a high-speed spindle was used to implement the LAMM process. Micro-endmills between 100 and 300 µm in diameter were used to perform side-cutting operations with and without laser preheat on four materials: AISI 316, AISI 422, Ti-6Al-4V and Inconel 718. A three-dimensional transient finite-volume-based thermal model was used to analytically predict appropriate process parameters on the basis of material-removal temperatures. The effects of LAMM on the machined surface finish, edge burrs, tool wear and workpiece microstructure were evaluated experimentally.

  19. Fabricación del dentado de engranajes cónicos helicoidales en fresadoras universales. // Helical bevel gears manufacturing in universal milling machines.

    Directory of Open Access Journals (Sweden)

    R. Hernández Riverón

    2004-01-01

    Full Text Available Este trabajo desarrolla el procedimiento para el cálculo de fabricación (fresado de engranajes cónicos helicoidales contecnología universal, obteniéndose de forma muy económica, significativamente rápida y con calidad satisfactoria, que lespermite operar por años en equipos que trabajan en régimen de explotación bastante intenso, como cabezales de fresadoras,cabezales de engrane para bombas de pozo profundo, etc.Palabras claves: Engranajes cónicos helicoidales, fresadoras helicoidales, tecnología universal.____________________________________________________________________________AbstractThis paper develops the method for manufacturing calculations (milling of helical bevel gears by means of universaltechnology, getting this in an economical way, fast and with satisfactory quality, which ensures to operate for years in hardworking conditions, such as milling machine heads, deep well pump heads etc.Key words: Helical bevel gears, universal milling machines, universal technology.

  20. Highly Modified Cellulose Nanocrystals and Formation of Epoxy-CNC Nanocomposites.

    Science.gov (United States)

    Abraham, Eldho; Kam, Doron; Nevo, Yuval; Slattegard, Rikard; Rivkin, Amit; Lapidot, Shaul; Shoseyov, Oded

    2016-10-05

    This work presents an environmentally friendly, iodine-catalysed chemical modification method to generate highly hydrophobic, optically active cellulose nanocrystals (CNC). The high degree of ester substitution (DS=2.18), hydrophobicity, crystalline behaviour and optical activity of the generated acetylated CNC (Ac-CNC) were quantified by TEM, FTIR, solid 13C NMR, contact angle, XRD and POM analyses. Ac-CNC possessing substantial enhancement in thermal stability (16.8%) and forms thin films with interlayer distance of 50-150 nm, presenting cavities suitable for entrapping nano and micro particles. Generated Ac-CNC proved as an effective reinforcing agent in hydrophobic polymer matrices for fabricating high performance nanocomposites. When integrated at a very low weight percentage (0.5%) in an epoxy matrix, Ac-CNC provided for a 73% increase in tensile strength and a 98% increase in modulus, demonstrating its remarkable reinforcing potential and effective stress transfer behaviour. The method of modification and the unique properties of the modified CNC (hydrophobicity, crystallinity, reinforcing ability and optical activity) render them a novel bionanomaterial for a range of multipurpose applications.

  1. CAD/CAM/CNC.

    Science.gov (United States)

    Domermuth, Dave; And Others

    1996-01-01

    Includes "Quick Start CNC (computer numerical control) with a Vacuum Filter and Laminated Plastic" (Domermuth); "School and Industry Cooperate for Mutual Benefit" (Buckler); and "CAD (computer-assisted drafting) Careers--What Professionals Have to Say" (Skinner). (JOW)

  2. Sadhana | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    Most wind tunnel models are fabricated of all metal components using computerized numerical control (CNC) milling machines. Fabrication of metal wind tunnel models is very expensive and time consuming. The models can require months to manufacture and are often made by small high technology companies that ...

  3. Advanced CNC Programming (EZ-CAM). 439-366.

    Science.gov (United States)

    Casey, Joe

    This document contains two units for an advanced course in computer numerical control (CNC) for computer-aided manufacturing. It is intended to familiarize students with the principles and techniques necessary to create proper CNC programs using computer software. Each unit consists of an introduction, instructional objectives, learning materials,…

  4. Development of Machinable Ellipses by NURBS Curves

    OpenAIRE

    Yuan L. Lai; Jian H. Chen; Jui P. Hung

    2008-01-01

    Owning to the high-speed feed rate and ultra spindle speed have been used in modern machine tools, the tool-path generation plays a key role in the successful application of a High-Speed Machining (HSM) system. Because of its importance in both high-speed machining and tool-path generation, approximating a contour by NURBS format is a potential function in CAD/CAM/CNC systems. It is much more convenient to represent an ellipse by parametric form than to connect points lab...

  5. Structural Reorganization of CNC in Injection-Molded CNC/PBAT Materials under Thermal Annealing.

    Science.gov (United States)

    Mariano, Marcos; El Kissi, Nadia; Dufresne, Alain

    2016-10-04

    Composite materials were prepared by extrusion and injection molding from polybutyrate adipate terephthalate (PBAT) and high aspect ratio cellulose nanocrystals (CNCs) extracted from capim dourado fibers. Three CNC contents were used, corresponding to 0.5, 1, and 2 times the theoretical percolation threshold. Small-amplitude oscillary shear (SAOS) experiments show that as the CNC content increases, a more elastic behavior is observed but no percolating network can form within the polymeric matrix as a result of the high shear rates involved during the injection-molding process. Annealing of the samples at 170 °C was performed, and the possible reorganization of the nanofiller was investigated. This reorganization was further elucidated using 2D-SAOS and creep experiments.

  6. Structure and sorption properties of CNC reinforced PVA films.

    Science.gov (United States)

    Popescu, Maria-Cristina

    2017-08-01

    Bio-nanocomposite films based on cellulose nanocrystals reinforced poly(vinyl alcohol) were obtained by solvent casting method. To assess the structural features of the films, different spectral techniques (FTIR, 2D COS and XRD) have been used. Infrared and 2D correlation spectroscopy evidenced the presence of H-bond interactions between the PVA and CNC, and the variation in the conformational rearrangements, while XRD showed that the crystallite size and the crystallinity degree were affected by the incorporation of CNC. At low content of CNC in the PVA matrix, the crystallinity degree decreased to 29.9%, while at higher CNC content increased to 80.6%, comparing to PVA (35.4%). To evaluate the interaction with water, contact angle measurement, water sorption and NIR spectroscopy were used, respectively. The increase of the CNC content induced a reduction in water sorption ability from 93% for PVA to 75% for PVA/CNC films, indicating the involvement of the hydroxyl groups in new hydrogen bonded interactions. By analyzing the variation of the NIR bands from 1930, 1902 and 1985nm, was observed that the water molecules interact with the polymer matrix through moderate hydrogen bond before diffusing into the free volume of the matrix and form stronger hydrogen bonds. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. On the polymorphic and morphological changes of cellulose nanocrystals (CNC-I) upon mercerization and conversion to CNC-II.

    Science.gov (United States)

    Jin, Ersuo; Guo, Jiaqi; Yang, Fang; Zhu, Yangyang; Song, Junlong; Jin, Yongcan; Rojas, Orlando J

    2016-06-05

    Polymorphic and morphological transformations of cellulosic materials are strongly associated to their properties and applications, especially in the case of emerging nanocelluloses. Related changes that take place upon treatment of cellulose nanocrystals (CNC) in alkaline conditions are studied here by XRD, TEM, AFM, and other techniques. The results indicate polymorphic transformation of CNC proceeds gradually in a certain range of alkali concentrations, i.e. from about 8% to 12.5% NaOH. In such transition alkali concentration, cellulose I and II allomorphs coexists. Such value and range of the transition concentration is strongly interdependent with the crystallite size of CNCs. In addition, it is distinctively lower than that for macroscopic fibers (12-15% NaOH). Transmission electron microscopy and particle sizing reveals that after mercerization CNCs tend to associate. Furthermore, TEMPO-oxidized mercerized CNC reveals the morphology of individual nanocrystal of the cellulose II type, which is composed of some interconnected granular structures. Overall, this work reveals how the polymorphism and morphology of individual CNC change in alkali conditions and sheds light onto the polymorphic transition from cellulose I to II. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. An Interactive Web-based Learning System for Assisting Machining Technology Education

    Directory of Open Access Journals (Sweden)

    Min Jou

    2008-05-01

    Full Text Available The key technique of manufacturing methods is machining. The degree of technique of machining directly affects the quality of the product. Therefore, the machining technique is of primary importance in promoting student practice ability during the training process. Currently, practical training is applied in shop floor to discipline student’s practice ability. Much time and cost are used to teach these techniques. Particularly, computerized machines are continuously increasing in use. The development of educating engineers on computerized machines becomes much more difficult than with traditional machines. This is because of the limitation of the extremely expensive cost of teaching. The quality and quantity of teaching cannot always be promoted in this respect. The traditional teaching methods can not respond well to the needs of the future. Therefore, this research aims to the following topics; (1.Propose the teaching strategies for the students to learning machining processing planning through web-based learning system. (2.Establish on-line teaching material for the computer-aided manufacturing courses including CNC coding method, CNC simulation. (3.Develop the virtual machining laboratory to bring the machining practical training to web-based learning system. (4.Integrate multi-media and virtual laboratory in the developed e-learning web-based system to enhance the effectiveness of machining education through web-based system.

  9. New developments in surface technology and prototyping

    Science.gov (United States)

    Himmer, Thomas; Beyer, Eckhard

    2003-03-01

    Novel lightweight applications in the automotive and aircraft industries require advanced materials and techniques for surface protection as well as direct and rapid manufacturing of the related components and tools. The manufacturing processes presented in this paper are based on multiple additive and subtractive technologies such as laser cutting, laser welding, direct laser metal deposition, laser/plasma hybrid spraying technique or CNC milling. The process chain is similar to layer-based Rapid Prototyping Techniques. In the first step, the 3D CAD geometry is sliced into layers by a specially developed software. These slices are cut by high speed laser cutting and then joined together. In this way laminated tools or parts are built. To improve surface quality and to increase wear resistance a CNC machining center is used. The system consists of a CNC milling machine, in which a 3 kW Nd:YAG laser, a coaxial powder nozzle and a digitizing system are integrated. Using a new laser/plasma hybrid spraying technique, coatings can be deposited onto parts for surface protection. The layers show a low porosity and high adhesion strength, the thickness is up to 0.3 mm, and the lower effort for preliminary surface preparation reduces time and costs of the whole process.

  10. Sustainability assessment for dry, conventional and cryogenic machining in face milling of ti-6al-4v

    International Nuclear Information System (INIS)

    Masood, I.; Jahanzaib, M.; Wasim, A.

    2017-01-01

    Sustainability achievement in difficult-to-machine materials is major concern now-a-days. This paper presents sustainability assessment of machining titanium alloy Ti-6Al-4V. Face milling of Ti-6Al-4V hardened to 55 HRC with PVD (Physical Vapour Deposition) coated inserts was analyzed for dry, conventional and cryogenic cooling modes. Experiments were designed using CCD (Central Composite Design) for modeling and analysis of surface roughness. Feed, speed and depth of cut were used as input parameters. For a specific surface finish, the three cooling modes were compared for cutting power, machining time and material removal rate. The results indicate that cryogenic cooling was more sustainable as compared to dry and conventional cooling process. This sustainable model will help to select sustainable input parameters. (author)

  11. Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

    OpenAIRE

    Garc?a Nieto, Paulino Jos?; Garc?a-Gonzalo, Esperanza; Ord??ez Gal?n, Celestino; Bernardo S?nchez, Antonio

    2016-01-01

    Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism i...

  12. Lutidine-derived Ru-CNC hydrogenation pincer catalysts with versatile coordination properties

    NARCIS (Netherlands)

    Filonenko, Georgy A.; Cosimi, Elena; Lefort, Laurent; Conley, Matthew P.; Copéret, Christophe; Lutz, Martin; Hensen, Emiel J M; Pidko, Evgeny A.

    2014-01-01

    Lutidine-derived bis-N-heterocyclic carbene (NHC) ruthenium CNC-pincer complexes (Ru-CNC's) were prepared. Depending on the synthetic procedure, normal (1, 2) or mixed normal/abnormal NHC-complexes (3) are formed. In the presence of phosphazene base, Ru-CNC complexes activate nitriles to give

  13. Performance Monitoring Of A Computer Numerically Controlled (CNC) Lathe Using Pattern Recognition Techniques

    Science.gov (United States)

    Daneshmend, L. K.; Pak, H. A.

    1984-02-01

    On-line monitoring of the cutting process in CNC lathe is desirable to ensure unattended fault-free operation in an automated environment. The state of the cutting tool is one of the most important parameters which characterises the cutting process. Direct monitoring of the cutting tool or workpiece is not feasible during machining. However several variables related to the state of the tool can be measured on-line. A novel monitoring technique is presented which uses cutting torque as the variable for on-line monitoring. A classifier is designed on the basis of the empirical relationship between cutting torque and flank wear. The empirical model required by the on-line classifier is established during an automated training cycle using machine vision for off-line direct inspection of the tool.

  14. Surface roughness and cutting force estimation in the CNC turning using artificial neural networks

    Directory of Open Access Journals (Sweden)

    Mohammad Ramezani

    2015-04-01

    Full Text Available Surface roughness and cutting forces are considered as important factors to determine machinability rate and the quality of product. A number of factors like cutting speed, feed rate, depth of cutting and tool noise radius influence the surface roughness and cutting forces in turning process. In this paper, an Artificial Neural Network (ANN model was used to forecast surface roughness and cutting forces with related inputs, including cutting speed, feed rate, depth of cut and tool noise radius. The machined surface roughness and cutting force parameters related to input parameters are the outputs of the ANN model. In this work, 24 samples of experimental data were used to train the network. Moreover, eight other experimental tests were implemented to test the network. The study concludes that ANN was a reliable and accurate method for predicting machining parameters in CNC turning operation.

  15. Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data.

    Science.gov (United States)

    García Nieto, Paulino José; García-Gonzalo, Esperanza; Ordóñez Galán, Celestino; Bernardo Sánchez, Antonio

    2016-01-28

    Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC-MARS-based model was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc . Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC-MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed.

  16. Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

    Directory of Open Access Journals (Sweden)

    Paulino José García Nieto

    2016-01-01

    Full Text Available Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC in combination with multivariate adaptive regression splines (MARS technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC–MARS-based model was successfully used here to predict the milling tool flank wear (output variable as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC–MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed.

  17. Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

    Science.gov (United States)

    García Nieto, Paulino José; García-Gonzalo, Esperanza; Ordóñez Galán, Celestino; Bernardo Sánchez, Antonio

    2016-01-01

    Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC–MARS-based model was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC–MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed. PMID:28787882

  18. Surface topography and roughness of high-speed milled AlMn1Cu

    Science.gov (United States)

    Wang, Zhenhua; Yuan, Juntang; Yin, Zengbin; Hu, Xiaoqiu

    2016-10-01

    The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope(SEM). The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters (e.g. cutting speed, feed per tooth and depth of cut) influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.

  19. Accelerating Industrial Adoption of Metal Additive Manufacturing Technology

    Science.gov (United States)

    Vartanian, Kenneth; McDonald, Tom

    2016-03-01

    While metal additive manufacturing (AM) technology has clear benefits, there are still factors preventing its adoption by industry. These factors include the high cost of metal AM systems, the difficulty for machinists to learn and operate metal AM machines, the long approval process for part qualification/certification, and the need for better process controls; however, the high AM system cost is the main barrier deterring adoption. In this paper, we will discuss an America Makes-funded program to reduce AM system cost by combining metal AM technology with conventional computerized numerical controlled (CNC) machine tools. Information will be provided on how an Optomec-led team retrofitted a legacy CNC vertical mill with laser engineered net shaping (LENS®—LENS is a registered trademark of Sandia National Labs) AM technology, dramatically lowering deployment cost. The upgraded system, dubbed LENS Hybrid Vertical Mill, enables metal additive and subtractive operations to be performed on the same machine tool and even on the same part. Information on the LENS Hybrid system architecture, learnings from initial system deployment and continuing development work will also be provided to help guide further development activities within the materials community.

  20. Creating Helical Tool Paths for Single Point Incremental Forming

    DEFF Research Database (Denmark)

    Skjødt, Martin; Hancock, Michael H.; Bay, Niels

    2007-01-01

    Single point incremental forming (SPIF) is a relatively new sheet forming process. A sheet is clamped in a rig and formed incrementally using a rotating single point tool in the form of a rod with a spherical end. The process is often performed on a CNC milling machine and the tool movement...

  1. Computer numerically controlled (CNC) aspheric shaping with toroidal Wheels (Abstract Only)

    Science.gov (United States)

    Ketelsen, D.; Kittrell, W. C.; Kuhn, W. M.; Parks, R. E.; Lamb, George L.; Baker, Lynn

    1987-01-01

    Contouring with computer numerically controlled (CNC) machines can be accomplished with several different tool geometries and coordinated machine axes. To minimize the number of coordinated axes for nonsymmetric work to three, it is common practice to use a spherically shaped tool such as a ball-end mill. However, to minimize grooving due to the feed and ball radius, it is desirable to use a long ball radius, but there is clearly a practical limit to ball diameter with the spherical tool. We have found that the use of commercially available toroidal wheels permits long effective cutting radii, which in turn improve finish and minimize grooving for a set feed. In addition, toroidal wheels are easier than spherical wheels to center accurately. Cutting parameters are also easier to control because the feed rate past the tool does not change as the slope of the work changes. The drawback to the toroidal wheel is the more complex calculation of the tool path. Of course, once the algorithm is worked out, the tool path is as easily calculated as for a spherical tool. We have performed two experiments with the Large Optical Generator (LOG) that were ideally suited to three-axis contouring--surfaces that have no axis of rotational symmetry. By oscillating the cutting head horizontally or vertically (in addition to the motions required to generate the power of the surface) , and carefully coordinating those motions with table rotation, the mostly astigmatic departure for these surfaces is produced. The first experiment was a pair of reflector molds that together correct the spherical aberration of the Arecibo radio telescope. The larger of these was 5 m in diameter and had a 12 cm departure from the best-fit sphere. The second experiment was the generation of a purely astigmatic surface to demonstrate the feasibility of producing axially symmetric asphe.rics while mounted and rotated about any off-axis point. Measurements of the latter (the first experiment had relatively

  2. Neurotensin-loaded PLGA/CNC composite nanofiber membranes accelerate diabetic wound healing.

    Science.gov (United States)

    Zheng, Zhifang; Liu, Yishu; Huang, Wenhua; Mo, Yunfei; Lan, Yong; Guo, Rui; Cheng, Biao

    2018-04-13

    Diabetic foot ulcers (DFUs) are a threat to human health and can lead to amputation and even death. Recently neurotensin (NT), an inflammatory modulator in wound healing, was found to be beneficial for diabetic wound healing. As we demonstrated previously, polylactide-polyglycolide (PLGA) and cellulose nanocrystals (CNCs) (PLGA/CNC) nanofiber membranes show good cytocompatibility and facilitate fibroblast adhesion, spreading and proliferation. PLGA/CNC nanofiber membranes are novel materials that have not been used previously as NT carriers in diabetic wounds. This study aims to explore the therapeutic efficacy and possible mechanisms of NT-loaded PLGA/CNC nanofiber membranes in full-thickness skin wounds in spontaneously diabetic mice. The results showed that NT could be sustained released from NT-loaded PLGA/CNC composite nanofiber membranes for 2 weeks. NT-loaded PLGA/CNC composite nanofiber membranes induced more rapid healing than other control groups. After NT exposure, the histological scores of the epidermal and dermal regeneration and the ratios of the fibrotic area to the whole area were increased. NT-loaded PLGA/CNC composite nanofiber membranes also decreased the expressions of the inflammatory cytokines IL-1β and IL-6. These results suggest that NT-loaded PLGA/CNC composite nanofiber membranes for sustained delivery of NT should effectively promote tissue regeneration for the treatment of DFUs.

  3. Optimisation of milling parameters using neural network

    Directory of Open Access Journals (Sweden)

    Lipski Jerzy

    2017-01-01

    Full Text Available The purpose of this study was to design and test an intelligent computer software developed with the purpose of increasing average productivity of milling not compromising the design features of the final product. The developed system generates optimal milling parameters based on the extent of tool wear. The introduced optimisation algorithm employs a multilayer model of a milling process developed in the artificial neural network. The input parameters for model training are the following: cutting speed vc, feed per tooth fz and the degree of tool wear measured by means of localised flank wear (VB3. The output parameter is the surface roughness of a machined surface Ra. Since the model in the neural network exhibits good approximation of functional relationships, it was applied to determine optimal milling parameters in changeable tool wear conditions (VB3 and stabilisation of surface roughness parameter Ra. Our solution enables constant control over surface roughness parameters and productivity of milling process after each assessment of tool condition. The recommended parameters, i.e. those which applied in milling ensure desired surface roughness and maximal productivity, are selected from all the parameters generated by the model. The developed software may constitute an expert system supporting a milling machine operator. In addition, the application may be installed on a mobile device (smartphone, connected to a tool wear diagnostics instrument and the machine tool controller in order to supply updated optimal parameters of milling. The presented solution facilitates tool life optimisation and decreasing tool change costs, particularly during prolonged operation.

  4. Research on the Influence of Cutting Rates on Macrogeometry Deflections of Surfaces under Processing Complex form Products Made of Aluminium Aloys

    Directory of Open Access Journals (Sweden)

    Ieva Švagždytė

    2015-03-01

    Full Text Available The article reviews the influence of cutting rates on macrogeometry deflection of milling complex form products and turning an outside surface. For that purpose, one of the most popular aluminium alloys 6082 has been chosen. A ball nose mill of 8 mm in diameter has been milled employing CNC vertical centre HAAS MINI MILL and applying CNC lathe HAAS ST 20 for turning. Measurements have been carried out using coordinate measuring machine DEA micro-hite DCC, applying the probe sphere of 3mm in diameter and the probe equipped with a needle. A deviation of the surface profile from tangent to therophore parabola has been investigated. The determinants R2 of the obtained regressive equation have disclosed that the depth of the cut has the biggest influence on macrogeometry deflections, whereas feed rate has a slighter influence and cutting speed has no radical influence. For the turning process, the depth of the cut has the strongest influence on circularity while cilindrisity has been mainly affected by cutting speed.

  5. A methodology for online visualization of the energy flow in a machine tool

    DEFF Research Database (Denmark)

    Mohammadi, Ali; Züst, Simon; Mayr, Josef

    2017-01-01

    the machining process and by this increasing its energy efficiency. This study intents to propose a method which has the capability of real-time monitoring of the entire energetic flows in a CNC machine tool including motors, pumps and cooling fluid. The structure of this approach is based on categorizing...

  6. EXPERIMENTAL STUDY OF THE DYNAMICS OF CENTRIFUGAL CASTING MACHINES FOR PRODUCTION OF MILL ROLLS

    Directory of Open Access Journals (Sweden)

    P. G. Anofriev

    2017-06-01

    Full Text Available Purpose. The main purpose of experimental studies is to establish the adequacy of the developed mathematical models of machine fluctuations and the actual parameters of machine vibration. Almost all casting machines for the production of mill rolls have a unique design and performances. The additional aim of this work is to compare the vibration level of the casting machine with the requirements of the current vibration standards for new technological machines. Frequency analysis of the oscillations allows establishing defects in workmanship, errors of rotating parts installation and their influence on the dynamics of the machine. Methodology. Measurement of vibration parameters was performed on the moving parts of roller bearings of the machine. To measure the amplitudes of accelerations in three mutually perpendicular directions piezoelectric sensors with magnetic mount were used. Electrical signals from the sensors were recorded on magnetic tape. Further analysis of the oscillations was carried out and visualized using specialized frequency analyzer. The frequency analyzer implements the algorithm of fast Fourier transformation and/or integration of sensor input signal. After the first integration the data for plotting the vibration velocity spectrogram were obtained and as a result of the second integration there are the data of vibration displacements spectrogram of the machine supports. Findings. The results of experimental studies of centrifugal casting machine vibrations for the production of two-layer rolls were presented. There were obtained and analyzed the spectrograms of accelerations, velocities and displacements of moving parts of the upper and lower roller supports. The work of the machine is associated with the calculated values passing of critical frequencies and the short-term development of resonance oscillations of the rotor and roller bearings. Originality. For the first time the author obtained the frequency spectra of

  7. TEM sample preparation by femtosecond laser machining and ion milling for high-rate TEM straining experiments

    Energy Technology Data Exchange (ETDEWEB)

    Voisin, Thomas; Grapes, Michael D. [Dept. of Materials Science and Engineering, Johns Hopkins University, Baltimore, MD 21218 (United States); Zhang, Yong [Dept. of Mechanical Engineering, Johns Hopkins University, Baltimore, MD 21218 (United States); Lorenzo, Nicholas; Ligda, Jonathan; Schuster, Brian [US Army Research Laboratory, Aberdeen Proving Ground, Aberdeen, MD 21005 (United States); Weihs, Timothy P. [Dept. of Materials Science and Engineering, Johns Hopkins University, Baltimore, MD 21218 (United States)

    2017-04-15

    To model mechanical properties of metals at high strain rates, it is important to visualize and understand their deformation at the nanoscale. Unlike post mortem Transmission Electron Microscopy (TEM), which allows one to analyze defects within samples before or after deformation, in situ TEM is a powerful tool that enables imaging and recording of deformation and the associated defect motion during mechanical loading. Unfortunately, all current in situ TEM mechanical testing techniques are limited to quasi-static strain rates. In this context, we are developing a new test technique that utilizes a rapid straining stage and the Dynamic TEM (DTEM) at the Lawrence Livermore National Laboratory (LLNL). The new straining stage can load samples in tension at strain rates as high as 4×10{sup 3}/s using two piezoelectric actuators operating in bending while the DTEM at LLNL can image in movie mode with a time resolution as short as 70 ns. Given the piezoelectric actuators are limited in force, speed, and displacement, we have developed a method for fabricating TEM samples with small cross-sectional areas to increase the applied stresses and short gage lengths to raise the applied strain rates and to limit the areas of deformation. In this paper, we present our effort to fabricate such samples from bulk materials. The new sample preparation procedure combines femtosecond laser machining and ion milling to obtain 300 µm wide samples with control of both the size and location of the electron transparent area, as well as the gage cross-section and length. - Highlights: • Tensile straining TEM specimens made by femtosecond laser machining and ion milling. • Accurate positioning of the electron transparent area within a controlled gauge region. • Optimization of femtosecond laser and ion milling parameters. • Fast production of numerous samples with a highly repeatable geometry.

  8. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  9. Machine Shop. Module 8: CNC (Computerized Numerical Control). Instructor's Guide.

    Science.gov (United States)

    Crosswhite, Dwight

    This document consists of materials for a five-unit course on the following topics: (1) safety guidelines; (2) coordinates and dimensions; (3) numerical control math; (4) programming for numerical control machines; and (5) setting and operating the numerical control machine. The instructor's guide begins with a list of competencies covered in the…

  10. Machinability of experimental Ti-Ag alloys.

    Science.gov (United States)

    Kikuchi, Masafumi; Takahashi, Masatoshi; Okuno, Osamu

    2008-03-01

    This study investigated the machinability of experimental Ti-Ag alloys (5, 10, 20, and 30 mass% Ag) as a new dental titanium alloy candidate for CAD/CAM use. The alloys were slotted with a vertical milling machine and carbide square end mills under two cutting conditions. Machinability was evaluated through cutting force using a three-component force transducer fixed on the table of the milling machine. The horizontal cutting force of the Ti-Ag alloys tended to decrease as the concentration of silver increased. Values of the component of the horizontal cutting force perpendicular to the feed direction for Ti-20% Ag and Ti-30% Ag were more than 20% lower than those for titanium under both cutting conditions. Alloying with silver significantly improved the machinability of titanium in terms of cutting force under the present cutting conditions.

  11. INTEGRASI SOFTWARE CAD-CAM DALAM SISTEM OPERASI MESIN BUBUT CNC

    Directory of Open Access Journals (Sweden)

    Yuris Setyoadi

    2015-12-01

    Full Text Available Computer Aided Manufacturing (CAM adalah sebuah teknologi aplikasi yang menggunakan perangkat lunak komputer dan mesin untuk memfasilitasi dan mengotomatisasi proses manufaktur. Computer Aided Manufacturing (CAM adalah penerus dari Computer Aided Engineering (CAE dan sering digunakan bersama dengan Computer-Aided Design (CAD. Bidang manufaktur, perangkat komputer telah dipergunakan untuk mengontrol mesin-mesin produksi otomatis dengan ketepatan tinggi, misalnya mesin CNC. ?é?áArtikel ini membahas tentang penggunaan software CAD-CAM (SOLIDWorks dan CAMWorks yang terintegrasi kemudian diaplikasikan ke mesin bubut CNC yang menggunakan software Mach3, Mach3 adalah software yang bisa mengubah komputer dekstop menjadi sebuah piranti kontroller mesin CNC. Software SOLIDWorks, CAMWorks dan Mach3 diintegrasikan ke dalam sistem operasi mesin bubut CNC sehingga proses koreksi dan modifikasi format perintah gerakan dalam G/M code dapat dilakukan dalam software tersebut.

  12. Fatigue and Model Analysis of the CNC Cylindrical Grinder

    Directory of Open Access Journals (Sweden)

    Lin Jui-Chang

    2016-01-01

    Full Text Available The purpose of this study is to lower deviation of workpiece by meeting high stability and rigidity to prevent the resonance in producing procedure of the CNC universal cylindrical grinding machine. Using finite element analysis software ABAQUS in grinder machine tools for numerical simulation of several analyses for the following: structural rigidity analysis, optimized design, vibration frequency analysis and fatigue damage analysis. This work aims on state of the transmission of outer diameter spindle to proceed in stress and fatigue life analysis by FE-SAFE Subroutine. The max values of equivalent stress and average amount of displacement in structural rigidity analysis are 0.67(Mpa and 0.92(µm. Optimization design effectively reducing extreme value of stress, the largest decline of about 5.43%. Modal analysis compared with the experimental, the average error percentage was less than 10% of parts. The whole structure error does not exceed 3%. The fatigue life of approximately 1,193,988 times, estimates into real life time can use more than sixty years, from the viewpoint of structural strength, spindle has a good high breaking strength is designed to be safe.

  13. Surface Generation Modeling in Ball Nose End Milling: a review of relevant literature

    DEFF Research Database (Denmark)

    Bissacco, Giuliano

    One of the most common metal removal operation used in industry is the milling process. This machining process is well known since the beginning of last century and has experienced, along the years, many improvements of the basic technology, as concerns tools, machine tools, coolants...... to be adjusted afterwards. Nevertheless, many efforts have been done during the last 50 years in order to realize prediction tools for machining processes and particularly for conventional turning and milling operations. Most of these models aim at prediction of cutting forces tool wear and tool life. However...... been addressed in this direction. Among all the machining operations, ball nose end milling has shown great potentials, particularly in machining of sculptured surfaces with high requirements in terms of surface finish; this is due to the good spatial agreement of the mill shape with the geometry...

  14. Modeling of the effect of tool wear per discharge estimation error on the depth of machined cavities in micro-EDM milling

    DEFF Research Database (Denmark)

    Puthumana, Govindan; Bissacco, Giuliano; Hansen, Hans Nørgaard

    2017-01-01

    In micro-EDM milling, real time electrode wear compensation based on tool wear per discharge (TWD) estimation permits the direct control of the position of the tool electrode frontal surface. However, TWD estimation errors will cause errors on the tool electrode axial depth. A simulation tool...... is developed to determine the effects of errors in the initial estimation of TWD and its propagation effect with respect to the error on the depth of the cavity generated. Simulations were applied to micro-EDM milling of a slot of 5000 μm length and 50 μm depth and validated through slot milling experiments...... performed on a micro-EDM machine. Simulations and experimental results were found to be in good agreement, showing the effect of errror amplification through the cavity depth....

  15. Design and realization on function of pre-forming and continuous winding for HT-7U special winding machine

    International Nuclear Information System (INIS)

    Yu Jie; Gao Daming; Wen Jun; Zhu Wenhua; Cheng Leping; Tao Yuming

    2000-05-01

    The winding machine is one of the critical facilities for R and D of HT-7U construction. The machine mainly consists of five parts, CICC pay-off spool, a four-rollers straightening assembly, a four-roller forming/bending assembly, continuous winding structure and CNC control system with three-axis CNC control. The facility is needed for CICC magnet fabrication of HT-7U. The main requirements of the winding machine are: continuous winding to reduce number of joints inside the coils; pre-forming CICC conductor to avoid winding with tension; suitable for all TF and PF coils within the scope of various coil shape and dimension limit; improving the configuration tolerance, specially flatness of the CICC conductor. The author emphasizes on the design and realization on function of Pre-forming and Continuous Winding for HT-7U special winding machine. The winding machine with high accuracy has just been developed and applied to the construction of HT-7U model coils

  16. Experimental Investigation on Ductile Mode Micro-Milling of ZrO2 Ceramics with Diamond-Coated End Mills

    Directory of Open Access Journals (Sweden)

    Rong Bian

    2018-03-01

    Full Text Available ZrO2 ceramics are currently used in a broad range of industrial applications. However, the machining of post-sintered ZrO2 ceramic is a difficult task, due to its high hardness and brittleness. In this study, micro-milling of ZrO2 with two kinds of diamond-coated end mills has been conducted on a Kern MMP 2522 micro-milling center (Kern Microtechnik GmbH, Eschenlohe, Germany. To achieve a ductile mode machining of ZrO2, the feed per tooth and depth of cut was set in the range of a few micrometers. Cutting force and machined surface roughness have been measured by a Kistler MiniDynamometer (Kistler Group, Winterthur, Switzerland and a Talysurf 120 L profilometer (Taylor Hobson Ltd., Leicester, UK, respectively. Machined surface topography and tool wear have been examined under SEM. Experiment results show that the material can be removed in ductile mode, and mirror quality surface with Ra low as 0.02 μm can be achieved. Curled and smooth chips have been collected and observed. The axial cutting force Fz is always bigger than Fx and Fy, and presents a rising trend with increasing of milling length. Tool wear includes delamination of diamond coating and wear of tungsten carbide substrate. Without the protection of diamond coating, the tungsten carbide substrate was worn out quickly, resulting a change of tool tip geometry.

  17. Evaluation of End Mill Coatings

    Energy Technology Data Exchange (ETDEWEB)

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  18. CAD/CAM/CAI Application for High-Precision Machining of Internal Combustion Engine Pistons

    Directory of Open Access Journals (Sweden)

    V. V. Postnov

    2014-07-01

    Full Text Available CAD/CAM/CAI application solutions for internal combustion engine pistons machining was analyzed. Low-volume technology of internal combustion engine pistons production was proposed. Fixture for CNC turning center was designed.

  19. Modernity Evaluation of the Machines Used During Production Process of Metal Products

    OpenAIRE

    Ingaldi, Manuela; Dziuba, Szymon T.

    2015-01-01

    Most manufacturing companies realize its technologies, implemented through concrete machinery parts. They differ in terms of importance, the relevance of their selection and the level of their modernity. Modernity and efficiency of the machine are also very important during production process of the metal products. They have an influence on the quality of these products. The purpose of this article is to analyse the chosen production machine (CNC machine AFE-3D8-T) used during pro...

  20. Novel hydrophilic nanostructured microtexture on direct metal laser sintered Ti-6Al-4V surfaces enhances osteoblast response in vitro and osseointegration in a rabbit model.

    Science.gov (United States)

    Hyzy, Sharon L; Cheng, Alice; Cohen, David J; Yatzkaier, Gustavo; Whitehead, Alexander J; Clohessy, Ryan M; Gittens, Rolando A; Boyan, Barbara D; Schwartz, Zvi

    2016-08-01

    The purpose of this study was to compare the biological effects in vivo of hierarchical surface roughness on laser sintered titanium-aluminum-vanadium (Ti-6Al-4V) implants to those of conventionally machined implants on osteoblast response in vitro and osseointegration. Laser sintered disks were fabricated to have micro-/nano-roughness and wettability. Control disks were computer numerical control (CNC) milled and then polished to be smooth (CNC-M). Laser sintered disks were polished smooth (LST-M), grit blasted (LST-B), or blasted and acid etched (LST-BE). LST-BE implants or implants manufactured by CNC milling and grit blasted (CNC-B) were implanted in the femurs of male New Zealand white rabbits. Most osteoblast differentiation markers and local factors were enhanced on rough LST-B and LST-BE surfaces in comparison to smooth CNC-M or LST-M surfaces for MG63 and normal human osteoblast cells. To determine if LST-BE implants were osteogenic in vivo, we compared them to implant surfaces used clinically. LST-BE implants had a unique surface with combined micro-/nano-roughness and higher wettability than conventional CNC-B implants. Histomorphometric analysis demonstrated a significant improvement in cortical bone-implant contact of LST-BE implants compared to CNC-B implants after 3 and 6 weeks. However, mechanical testing revealed no differences between implant pullout forces at those time points. LST surfaces enhanced osteoblast differentiation and production of local factors in vitro and improved the osseointegration process in vivo. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2086-2098, 2016. © 2016 Wiley Periodicals, Inc.

  1. Modeling and simulation of five-axis virtual machine based on NX

    Science.gov (United States)

    Li, Xiaoda; Zhan, Xianghui

    2018-04-01

    Virtual technology in the machinery manufacturing industry has shown the role of growing. In this paper, the Siemens NX software is used to model the virtual CNC machine tool, and the parameters of the virtual machine are defined according to the actual parameters of the machine tool so that the virtual simulation can be carried out without loss of the accuracy of the simulation. How to use the machine builder of the CAM module to define the kinematic chain and machine components of the machine is described. The simulation of virtual machine can provide alarm information of tool collision and over cutting during the process to users, and can evaluate and forecast the rationality of the technological process.

  2. Machining of Machine Elements Made of Polymer Composite Materials

    Science.gov (United States)

    Baurova, N. I.; Makarov, K. A.

    2017-12-01

    The machining of the machine elements that are made of polymer composite materials (PCMs) or are repaired using them is considered. Turning, milling, and drilling are shown to be most widely used among all methods of cutting PCMs. Cutting conditions for the machining of PCMs are presented. The factors that most strongly affect the roughness parameters and the accuracy of cutting PCMs are considered.

  3. Application of Ethernet Powerlink for communication in a Linux RTAI open CNC control system

    OpenAIRE

    Erwiński, Krystian; Paprocki, Marcin; Grzesiak, Lech; Karwowski, Kazimierz; Wawrzak, Andrzej

    2013-01-01

    In computerized numerical control (CNC) systems, the communication bus between the controller and axis servo drives must offer high bandwidth, noise immunity, and time determinism. More and more CNC systems use real-time Ethernet protocols such as Ethernet Powerlink (EPL). Many modern controllers are closed costly hardware-based solutions. In this paper, the implementation of EPL communication bus in a PC-based CNC system is presented. The CNC system includes a PC, a s...

  4. Advanced CNC and CAM Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook [and] Student Laboratory Manual.

    Science.gov (United States)

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and student laboratory manual for a 1-year vocational training program to prepare students for entry-level positions as advanced computer numerical control (CNC) and computer-assisted manufacturing (CAM) technicians.. The program was developed through a modification of the DACUM…

  5. 3D-printed and CNC milled flow-cells for chemiluminescence detection.

    Science.gov (United States)

    Spilstead, Kara B; Learey, Jessica J; Doeven, Egan H; Barbante, Gregory J; Mohr, Stephan; Barnett, Neil W; Terry, Jessica M; Hall, Robynne M; Francis, Paul S

    2014-08-01

    Herein we explore modern fabrication techniques for the development of chemiluminescence detection flow-cells with features not attainable using the traditional coiled tubing approach. This includes the first 3D-printed chemiluminescence flow-cells, and a milled flow-cell designed to split the analyte stream into two separate detection zones within the same polymer chip. The flow-cells are compared to conventional detection systems using flow injection analysis (FIA) and high performance liquid chromatography (HPLC), with the fast chemiluminescence reactions of an acidic potassium permanganate reagent with morphine and a series of adrenergic phenolic amines. Copyright © 2014 Elsevier B.V. All rights reserved.

  6. Modeling the milling tool wear by using an evolutionary SVM-based model from milling runs experimental data

    Science.gov (United States)

    Nieto, Paulino José García; García-Gonzalo, Esperanza; Vilán, José Antonio Vilán; Robleda, Abraham Segade

    2015-12-01

    The main aim of this research work is to build a new practical hybrid regression model to predict the milling tool wear in a regular cut as well as entry cut and exit cut of a milling tool. The model was based on Particle Swarm Optimization (PSO) in combination with support vector machines (SVMs). This optimization mechanism involved kernel parameter setting in the SVM training procedure, which significantly influences the regression accuracy. Bearing this in mind, a PSO-SVM-based model, which is based on the statistical learning theory, was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. To accomplish the objective of this study, the experimental dataset represents experiments from runs on a milling machine under various operating conditions. In this way, data sampled by three different types of sensors (acoustic emission sensor, vibration sensor and current sensor) were acquired at several positions. A second aim is to determine the factors with the greatest bearing on the milling tool flank wear with a view to proposing milling machine's improvements. Firstly, this hybrid PSO-SVM-based regression model captures the main perception of statistical learning theory in order to obtain a good prediction of the dependence among the flank wear (output variable) and input variables (time, depth of cut, feed, etc.). Indeed, regression with optimal hyperparameters was performed and a determination coefficient of 0.95 was obtained. The agreement of this model with experimental data confirmed its good performance. Secondly, the main advantages of this PSO-SVM-based model are its capacity to produce a simple, easy-to-interpret model, its ability to estimate the contributions of the input variables, and its computational efficiency. Finally, the main conclusions of this study are exposed.

  7. Optimization in CNC end milling of UNS C34000 medium leaded ...

    Indian Academy of Sciences (India)

    response optimization and off-line control of multiple surface quality ... feed rate, depth of cut, step over and total machining time for AISI 1040 steel. .... Taguchi Method was proposed by Genichi Taguchi, a Japanese quality management.

  8. Design of Accelerated Reliability Test for CNC Motorized Spindle Based on Vibration Signal

    Directory of Open Access Journals (Sweden)

    Chen Chao

    2016-01-01

    Full Text Available Motorized spindle is the key functional component of CNC machining centers which is a mechatronics system with long life and high reliability. The reliability test cycle of motorized spindle is too long and infeasible. This paper proposes a new accelerated test for reliability evaluation of motorized spindle. By field reliability test, authors collect and calculate the load data including rotational speed, cutting force and torque. Load spectrum distribution law is analyzed. And authors design a test platform to apply the load spectrum. A new method to define the fuzzy acceleration factor based on the vibration signal is proposed. Then the whole test plan of accelerated reliability test is done.

  9. An Investigation of the Potential Antifungal Properties of CNC-2 in Caenorhabditis elegans.

    Science.gov (United States)

    Zehrbach, Angelina M D; Rogers, Alexandra R; Tarr, D Ellen K

    2017-12-01

    Caenorhabditis elegans responds to infections by upregulating specific antimicrobial peptides. The caenacin-2 ( cnc-2 ) gene is consistently upregulated in C. elegans by infection with the filamentous fungus Drechmeria coniospora , but there have been no direct studies of the CNC-2 peptide's in vivo or in vitro role in defending the nematode against this pathogen. We compared infection of wild-type and cnc-2 knockout nematode strains with four potential pathogens: D. coniospora , Candida albicans , Staphylococcus aureus , and Bacillus subtilis . There was no significant difference in survival between strains for any of the pathogens or on the maintenance strain of Escherichia coli . While we were unable to demonstrate definitively that CNC-2 is integral to fungal defenses in C. elegans , we identified possible explanations for these results as well as future work that is needed to investigate CNC-2's potential as a new antifungal treatment.

  10. Machining of Complex Sculptured Surfaces

    CERN Document Server

    2012-01-01

    The machining of complex sculptured surfaces is a global technological topic in modern manufacturing with relevance in both industrialized and emerging in countries particularly within the moulds and dies sector whose applications include highly technological industries such as the automotive and aircraft industry. Machining of Complex Sculptured Surfaces considers new approaches to the manufacture of moulds and dies within these industries. The traditional technology employed in the manufacture of moulds and dies combined conventional milling and electro-discharge machining (EDM) but this has been replaced with  high-speed milling (HSM) which has been applied in roughing, semi-finishing and finishing of moulds and dies with great success. Machining of Complex Sculptured Surfaces provides recent information on machining of complex sculptured surfaces including modern CAM systems and process planning for three and five axis machining as well as explanations of the advantages of HSM over traditional methods ra...

  11. Hygroscopic Swelling Determination of Cellulose Nanocrystal (CNC) Films by Polarized Light Microscopy Digital Image Correlation.

    Science.gov (United States)

    Shrestha, Shikha; Diaz, Jairo A; Ghanbari, Siavash; Youngblood, Jeffrey P

    2017-05-08

    The coefficient of hygroscopic swelling (CHS) of self-organized and shear-oriented cellulose nanocrystal (CNC) films was determined by capturing hygroscopic strains produced as result of isothermal water vapor intake in equilibrium. Contrast enhanced microscopy digital image correlation enabled the characterization of dimensional changes induced by the hygroscopic swelling of the films. The distinct microstructure and birefringence of CNC films served in exploring the in-plane hygroscopic swelling at relative humidity values ranging from 0% to 97%. Water vapor intake in CNC films was measured using dynamic vapor sorption (DVS) at constant temperature. The obtained experimental moisture sorption and kinetic profiles were analyzed by fitting with Guggenheim, Anderson, and deBoer (GAB) and Parallel Exponential Kinetics (PEK) models, respectively. Self-organized CNC films showed isotropic swelling, CHS ∼0.040 %strain/%C. By contrast, shear-oriented CNC films exhibited an anisotropic swelling, resulting in CHS ∼0.02 and ∼0.30 %strain/%C, parallel and perpendicular to CNC alignment, respectively. Finite element analysis (FEA) further predicted moisture diffusion as the predominant mechanism for swelling of CNC films.

  12. In-situ polymerized cellulose nanocrystals (CNC)-poly(l-lactide) (PLLA) nanomaterials and applications in nanocomposite processing.

    Science.gov (United States)

    Miao, Chuanwei; Hamad, Wadood Y

    2016-11-20

    CNC-PLLA nanomaterials were synthesized via in-situ ring-opening polymerization of l-lactide in the presence of CNC, resulting in hydrophobic, homogeneous mixture of PLLA-grafted-CNC and free PLLA homopolymer. The free PLLA serves two useful functions: as barrier to further prevent PLLA-g-CNC from forming aggregates, and in creating improved interfacial properties when these nanomaterials are blended with other polymers, hence enhancing their performance. CNC-PLLA nanomaterials can be used for medical or engineering applications as-they-are or by compounding with suitable biopolymers using versatile techniques, such as solution casting, co-extrusion or injection molding, to form hybrid nanocomposites of tunable mechanical properties. When compounded with commercial-grade PLA, the resulting CNC-PLA nanocomposites appear transparent and have tailored (dynamic and static) mechanical and barrier properties, approaching those of poly(ethylene terephthalate), PET. The effect of reaction conditions on the properties of CNC-PLLA nanomaterials have been carefully studied and detailed throughout the paper. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Minimization of Surface Roughness and Tool Vibration in CNC Milling Operation

    Directory of Open Access Journals (Sweden)

    Sukhdev S. Bhogal

    2015-01-01

    Full Text Available Tool vibration and surface roughness are two important parameters which affect the quality of the component and tool life which indirectly affect the component cost. In this paper, the effect of cutting parameters on tool vibration, and surface roughness has been investigated during end milling of EN-31 tool steel. Response surface methodology (RSM has been used to develop mathematical model for predicting surface finish, tool vibration and tool wear with different combinations of cutting parameters. The experimental results show that feed rate is the most dominating parameter affecting surface finish, whereas cutting speed is the major factor effecting tool vibration. The results of mathematical model are in agreement with experimental investigations done to validate the mathematical model.

  14. Physicochemical characterization of cellulose nanocrystal and nanoporous self-assembled CNC membrane derived from Ceiba pentandra.

    Science.gov (United States)

    Mohamed, Mohamad Azuwa; W Salleh, W N; Jaafar, Juhana; Ismail, A F; Abd Mutalib, Muhazri; Mohamad, Abu Bakar; M Zain, M F; Awang, Nor Asikin; Mohd Hir, Zul Adlan

    2017-02-10

    This research involves the rare utilisation of the kapok fibre (Ceiba pentandra) as a raw material for the fabrication of cellulose nanocrystal (CNC) and self-assembled CNC membranes. The isolation of CNC from Ceiba pentandra began with the extraction of cellulose via the chemical alkali extraction by using 5wt% NaOH, followed by the typical acidified bleaching method and, finally, the CNC production through acid hydrolysis with 60wt% H 2 SO 4 at the optimum time of 60min. The prepared CNC was then employed for the preparation of self-assembled membrane through the water suspension casting evaporation technique. The obtained CNC membrane was characterised in terms of its composition, crystallinity, thermal stability, as well as, structural and morphological features with the use of several techniques including FTIR, XRD, AFM, TEM, FESEM, and TGA. The FESEM and AFM analyses had illustrated the achievement of a self-assembled CNC membrane with a smooth surface and a well-distributed nano-porous structure, with the porosity of 52.82±7.79%. In addition, the findings proved that the self-assembled CNC membrane displayed good adsorption capability indicated by the recorded efficiency of 79% and 85% for 10mg/L and 5mg/L of methylene blue in an aqueous solution, respectively. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Normative data for the Maryland CNC Test.

    Science.gov (United States)

    Mendel, Lisa Lucks; Mustain, William D; Magro, Jessica

    2014-09-01

    The Maryland consonant-vowel nucleus-consonant (CNC) Test is routinely used in Veterans Administration medical centers, yet there is a paucity of published normative data for this test. The purpose of this study was to provide information on the means and distribution of word-recognition scores on the Maryland CNC Test as a function of degree of hearing loss for a veteran population. A retrospective, descriptive design was conducted. The sample consisted of records from veterans who had Compensation and Pension (C&P) examinations at a Veterans Administration medical center (N = 1,760 ears). Audiometric records of veterans who had C&P examinations during a 10 yr period were reviewed, and the pure-tone averages (PTA4) at four frequencies (1000, 2000, 3000, and 4000 Hz) were documented. The maximum word-recognition score (PBmax) was determined from the performance-intensity functions obtained using the Maryland CNC Test. Correlations were made between PBmax and PTA4. A wide range of word-recognition scores were obtained at all levels of PTA4 for this population. In addition, a strong negative correlation between the PBmax and the PTA4 was observed, indicating that as PTA4 increased, PBmax decreased. Word-recognition scores decreased significantly as hearing loss increased beyond a mild hearing loss. Although threshold was influenced by age, no statistically significant relationship was found between word-recognition score and the age of the participants. RESULTS from this study provide normative data in table and figure format to assist audiologists in interpreting patient results on the Maryland CNC test for a veteran population. These results provide a quantitative method for audiologists to use to interpret word-recognition scores based on pure-tone hearing loss. American Academy of Audiology.

  16. Preparation of CNC-dispersed Fe3O4 nanoparticles and their application in conductive paper.

    Science.gov (United States)

    Liu, Kai; Nasrallah, Joseph; Chen, Lihui; Huang, Liulian; Ni, Yonghao

    2015-08-01

    Well-dispersed Fe3O4 nanoparticles (NPs) were synthesized by a co-precipitation method in the presence of cellulose nano-crystals (CNC) as the template. The thus prepared Fe3O4 NPs were then used as a coating agent for the preparation of conductive paper. Fourier transform infrared spectroscopy (FTIR) results revealed that the Fe3O4 NPs were immobilized on the CNC through interactions between the hydroxyl groups of CNC and Fe3O4. Scanning transmission electron microscopy (STEM) images showed that the Fe3O4 NPs prepared in the presence of CNC can be dispersed in the CNC network, while the Fe3O4 NPs prepared in the absence of CNC tended to aggregate in aqueous solutions. The conductivity of the Fe3O4 NPs coated paper can reach to 0.0269 S/m at the coating amount of 14.75 g/m(2) Fe3O4/CNC nanocomposites. Therefore, the thus obtained coated paper can be potentially used as anti-static packaging material in the packaging field. Copyright © 2015 Elsevier Ltd. All rights reserved.

  17. Tool management in manufacturing systems equipped with CNC machines

    Directory of Open Access Journals (Sweden)

    Giovanni Tani

    1997-12-01

    Full Text Available This work has been carried out for the purpose of realizing an automated system for the integrated management of tools within a company. By integrating planning, inspection and tool-room functions, automated tool management can ensure optimum utilization of tools on the selected machines, guaranteeing their effective availability. The first stage of the work consisted of defining and developing a Tool Management System whose central nucleus is a unified Data Base for all of the tools, forming part of the company's Technological Files (files on machines, materials, equipment, methods, etc., interfaceable with all of the company departments that require information on tools. The system assigns code numbers to the individual components of the tools and file them on the basis of their morphological and functional characteristics. The system is also designed to effect assemblies of tools, from which are obtained the "Tool Cards" required for compiling working cycles (CAPP, for CAM programming and for the Tool-room where the tools are physically prepared. Methods for interfacing with suitable systems for the aforesaid functions have also been devised

  18. Optimum combination of process parameters to optimize Surface Roughness and Chip Thickness during End Milling of Aluminium 6351-T6 Alloy Using Taguchi Grey Relational Analysis

    Directory of Open Access Journals (Sweden)

    Reddy Sreenivasulu

    2017-06-01

    Full Text Available In any machining operations, quality is the important conflicting objective. In order to give assurance for high productivity, some extent of quality has to be compromised. Similarly productivity will be decreased while the efforts are channelized to enhance quality. In this study,  the experiments were carried out on a CNC vertical machining center (KENT and INDIA Co. Ltd, Taiwan make to perform 10mm slots on Al 6351-T6 alloy work piece by K10 carbide, four flute end milling cutter as per taguchi design of experiments plan by L9 orthogonal array was choosen to determine experimental trials. Furthermore the spindle speed (rpm, the feed rate (mm/min and depth of cut (mm are regulated in these experiments. Surface roughness and chip thickness was measured by a surface analyser of Surf Test-211 series (Mitutoyo and Digital Micrometer (Mitutoyo with least count 0.001 mm respectively. Grey relational analysis was employed to minimize surface roughness and chip thickness by setting of optimum combination of machining parameters. Minimum surface roughness and chip thickness obtained with 1000 rpm of spindle speed, 50 mm/min feed rate and 0.7 mm depth of cut respectively. Confirmation experiments showed that Gray relational analysis precisely optimized the drilling parameters in drilling of Al 6351-T6 alloy.

  19. Dust Creation in CNC Drilling of Wood Composites

    Directory of Open Access Journals (Sweden)

    Tomasz Rogoziński

    2015-04-01

    Full Text Available This paper presents the particle-size distribution of dust created by the drilling of selected wood composites, which was carried out using a CNC machine. The particle-size distribution was studied through two methods. Two analyses were performed: the sieve analysis of samples from the whole mass of collected dust and the laser diffraction analysis of the finest fraction isolated by sieving. The results presented general information about the particle-size distribution of the dust, as well as detailed information on the content of the finest particles. This information revealed that the particles might pose a potential risk to the health of workers employed in the woodworking industry. This potential risk is due to the possibility of their dispersion in the atmosphere surrounding the workplace and their size, which allows them to be respirable. The relationship between the fineness of the dust and the type of wood composite was also tested. Most ultrafine particles are formed during the drilling of fibreboards and are especially produced in traditional wet technology.

  20. Performance of Disk Mill Type Mechanical Grinder for Size Reducing Process of Robusta Roasted Beans

    Directory of Open Access Journals (Sweden)

    Sri Mulato

    2006-12-01

    Full Text Available One of improtant steps in secondary coffee processing that influence on final product quality such as consistency and uniformity is milling process. Usually, Indonesian smallholder used "lumpang" for milling coffee roasted beans to coffee powder product which caused the final product not uniformed and consistent, and low productivity. Milling process of coffee roasted beans can be done by disk mill type mechanical grinder which is used by smallholder for milling several cereals. Indonesian Coffee and Cocoa Research Institute have developed disk mill type grinding machine for milling coffee roasted beans. Objective of this research is to find performance of disk mill type grinding machine for size reducing process of Robusta roasted beans from several size dried beans and roasting level treatments. Robusta dried beans which are taken from dry processing method have 13—14% moisture content (wet basis, 680—685 kg/m3 density, and classified in 3 sizes level. The result showed that the disk mill type of grinding machine could be used for milling Robusta roasted beans. Machine hascapacity 31—54 kg/h on 5,310—5,610 rpm axle rotation and depend on roasting level. Other technical parameters were 91—98% process efficientcy, 19—31 ml/ kg fuel consumption, 0.3—1% slips, 50—55% particles had diameter less than 230 mesh and 38—44% particles had diameter bigger than 100 mesh, 32—38% lightness was increased, 0.6—12.6% density was decreased, and solubility of coffee powder between 28—30%. Cost milling process per kilogram of Robusta roasted beans which light roast on capacity 30 kg/hour was Rp362.9. Key words : Coffee roasted, Robusta, disk mill, mechanical grinder, size reduction.

  1. Study on Production Management in Programming of Computer Numerical Control Machines

    Directory of Open Access Journals (Sweden)

    Gheorghe Popovici

    2014-12-01

    Full Text Available The paper presents the results of a study regarding the need for technology in programming for machinetools with computer-aided command. Engineering is the science of making skilled things. That is why, in the "factory of the future", programming engineering will have to realise the part processing on MU-CNCs (Computer Numerical Control Machines in the optimum economic variant. There is no "recipe" when it comes to technologies. In order to select the correct variant from among several technical variants, 10 technological requirements are forwarded for the engineer to take into account in MU-CNC programming. It is the first argued synthesis of the need for technological knowledge in MU-CNC programming.

  2. PERFORMANCE STUDY ON AISI316 AND AISI410 USING DIFFERENT LAYERED COATED CUTTING TOOLS IN CNC TURNING

    Directory of Open Access Journals (Sweden)

    K. RAJA

    2015-01-01

    Full Text Available Stainless steel (SS is used for many commercial and industrial applications owing to its high resistance to corrosion. It is too hard to machine due to its high strength and high work hardening property. A surface property such as surface roughness (SR is critical to the function-ability of machined components. SS is generally regarded as more difficult to machine material and poor SR is obtained during machining. In this paper an attempt has been made to investigate the SR produced by CNC turning on austenitic stainless steel (AISI316 and martensitic stainless steel (AISI410 by different cases of coated cutting tool used at dry conditions. Multilayered coated with TiCN/Al2O3, multilayered coated with Ti(C, N, B and single layered coated with TiAlN coated cutting tools are used. Experiments were carried out by using Taguchi’s L27 orthogonal array. The effect of cutting parameters on SR is evaluated and optimum cutting conditions for minimizing the SR are determined. Analysis of variance (ANOVA is used for identifying the significant parameters affecting the responses. Confirmation experiments are conducted to validate the results obtained from optimization.

  3. Electricity of machine tool

    International Nuclear Information System (INIS)

    Gijeon media editorial department

    1977-10-01

    This book is divided into three parts. The first part deals with electricity machine, which can taints from generator to motor, motor a power source of machine tool, electricity machine for machine tool such as switch in main circuit, automatic machine, a knife switch and pushing button, snap switch, protection device, timer, solenoid, and rectifier. The second part handles wiring diagram. This concludes basic electricity circuit of machine tool, electricity wiring diagram in your machine like milling machine, planer and grinding machine. The third part introduces fault diagnosis of machine, which gives the practical solution according to fault diagnosis and the diagnostic method with voltage and resistance measurement by tester.

  4. Effect of cutting parameters on machinability characteristics in milling of magnesium alloy with carbide tool

    Directory of Open Access Journals (Sweden)

    Kaining Shi

    2016-01-01

    Full Text Available Magnesium alloy has attracted more attentions due to its excellent mechanical properties. However, in process of dry cutting operation, many problems restrict its further development. In this article, the effect of cutting parameters on machinabilities of magnesium alloy is explored under dry milling condition. This research is an attempt to investigate the impact of cutting speed at multiple feed rates on cutting force and surface roughness, while a statistical analysis is adopted to determine the influential intensities accurately. The results showed that cutting force is affected by the positively constant intensity from feed rate and the increasingly negative intensity from cutting speed. In contrast, surface roughness is determined by the gradually increasing negative tendency from feed rate and the positive effect with constant intensity from cutting speed. Within the range of the experiments, feed rate is the leading contribution for cutting force while the cutting speed is the dominant factor for surface roughness according to the absolute intensity values. Meanwhile, the trends of influencing intensities between cutting force and surface roughness are opposite. Besides, it is also found that in milling magnesium alloy, chip morphology is highly sensitive to cutting speed while the chip quality mainly depends on feed rate.

  5. Accuracy of depth of cut in micro milling operations

    DEFF Research Database (Denmark)

    Bissacco, Giuliano

    since the magnitude of the cutting forces involved is reduced), which make mechanical micromachining by use of miniaturized tools troublesome or even impossible. This study deals with the use of a conventional 3 axis vertical milling machine equipped with a high speed attached spindle for micro milling...

  6. Simple grain mill boosts production and eases women's workload ...

    International Development Research Centre (IDRC) Digital Library (Canada)

    2013-01-11

    Jan 11, 2013 ... Simple grain mill boosts production and eases women's workload ... Farmers also like the design because, unlike other machines, it can be easily adjusted for different millet varieties and sizes. ... Local manufacturing. Discussions have begun with local entrepreneurs to manufacture the grain mill, which ...

  7. Designing CNC Knit for Hybrid Membrane And Bending Active Structures

    DEFF Research Database (Denmark)

    Tamke, Martin; Holden Deleuran, Anders; Gengnagel, Christoph

    2015-01-01

    specific properties and detailing. CNC knitting with high tenacity yarn enables this practice and offers an alternative to current woven membranes. The design and fabrication of an 8m high fabric tower through an interdisciplinary team of architects, structural and textile engineers, allowed to investigate...... means to design, specify, make and test CNC knit as material for hybrid structures in architectural scale. This paper shares the developed process, identifies challenges, potentials and future work...

  8. Machining Chatter Analysis for High Speed Milling Operations

    Science.gov (United States)

    Sekar, M.; Kantharaj, I.; Amit Siddhappa, Savale

    2017-10-01

    Chatter in high speed milling is characterized by time delay differential equations (DDE). Since closed form solution exists only for simple cases, the governing non-linear DDEs of chatter problems are solved by various numerical methods. Custom codes to solve DDEs are tedious to build, implement and not error free and robust. On the other hand, software packages provide solution to DDEs, however they are not straight forward to implement. In this paper an easy way to solve DDE of chatter in milling is proposed and implemented with MATLAB. Time domain solution permits the study and model of non-linear effects of chatter vibration with ease. Time domain results are presented for various stable and unstable conditions of cut and compared with stability lobe diagrams.

  9. Modeling and simulation of high-speed milling centers dynamics

    OpenAIRE

    Msaddek , El Bechir; Bouaziz , Zoubeir; Baili , Maher; Dessein , Gilles

    2011-01-01

    International audience; High-speed machining is a milling operation in industrial production of aeronautic parts, molds, and dies. The parts production is being reduced because of the slowing down of the machining resulting from the tool path discontinuity machining strategy. In this article, we propose a simulation tool of the machine dynamic behavior, in complex parts machining. For doing this, analytic models have been developed expressing the cutting tool feed rate. Afterwards, a simulati...

  10. Development of hole inspection program using touch trigger probe on CNC machine tools

    International Nuclear Information System (INIS)

    Lee, Chan Ho; Lee, Eung Suk

    2012-01-01

    According to many customers' requests, optical measurement module (OMM) applications using automatic measuring devices to measure the machined part rapidly on a machine tool have increased steeply. Touch trigger probes are being used for job setup and feature inspection as automatic measuring devices, and this makes quality checking and machining compensation possible. Therefore, in this study, the use of touch trigger probes for accurate measurement of the machined part has been studied and a macro program for a hole measuring cycle has been developed. This hole is the most common feature to be measured, but conventional methods are still not free from measuring error. In addition, the eccentricity change of the least square circle was simulated according to the roundness error in a hole measurement. To evaluate the reliability of this study, the developed hole measuring program was executed to measure the hole plate on the machine and verify the roundness error in the eccentricity simulation result

  11. Conversion economics of forest biomaterials: risk and financial analysis of CNC manufacturing

    Science.gov (United States)

    Camilla Abbati de Assis; Carl Houtman; Richard Phillips; E.M. Ted Bilek; Orlando J. Rojas; Lokendra Pal; Maria Soledad Peresin; Hasan Jameel; Ronalds Gonzalez

    2017-01-01

    Commercialization of cellulose nanocrystals (CNC) presents opportunities for a wide range of new products. Techno-economic assessments can provide insightful information for the effi cient design of conversion processes, drive cost-saving efforts, and reduce fi nancial risks. In this study, we conducted techno-economic assessments for CNC production using information...

  12. Heat-Assisted Machining for Material Removal Improvement

    Science.gov (United States)

    Mohd Hadzley, A. B.; Hafiz, S. Muhammad; Azahar, W.; Izamshah, R.; Mohd Shahir, K.; Abu, A.

    2015-09-01

    Heat assisted machining (HAM) is a process where an intense heat source is used to locally soften the workpiece material before machined by high speed cutting tool. In this paper, an HAM machine is developed by modification of small CNC machine with the addition of special jig to hold the heat sources in front of the machine spindle. Preliminary experiment to evaluate the capability of HAM machine to produce groove formation for slotting process was conducted. A block AISI D2 tool steel with100mm (width) × 100mm (length) × 20mm (height) size has been cut by plasma heating with different setting of arc current, feed rate and air pressure. Their effect has been analyzed based on distance of cut (DOC).Experimental results demonstrated the most significant factor that contributed to the DOC is arc current, followed by the feed rate and air pressure. HAM improves the slotting process of AISI D2 by increasing distance of cut due to initial cutting groove that formed during thermal melting and pressurized air from the heat source.

  13. Formability behavior studies on CP-Al sheets processed through the helical tool path of incremental forming process

    Science.gov (United States)

    Markanday, H.; Nagarajan, D.

    2018-02-01

    Incremental sheet forming (ISF) is a novel die-less sheet metal forming process, which can produce components directly from the CAD geometry using a CNC milling machine at less production time and cost. The formability of the sheet material used is greatly affected by the process parameters involved and tool path adopted, and the present study is aimed to investigate the influence of different process parameter values using the helical tool path strategy on the formability of a commercial pure Al and to achieve maximum formability in the material. ISF experiments for producing an 80 mm diameter axisymmetric dome were carried out on 2 mm thickness commercially pure Al sheets for different tool speeds and feed rates in a CNC milling machine with a 10 mm hemispherical forming tool. The obtained parts were analyzed for springback, amount of thinning and maximum forming depth. The results showed that when the tool speed was increased by keeping the feed rate constant, the forming depth and thinning were also increased. On contrary, when the feed rate was increased by keeping the tool speed constant, the forming depth and thinning were decreased. Springback was found to be higher when the feed rate was increased rather than the tool speed was increased.

  14. Experimental Research and Mathematical Modeling of Parameters Effecting on Cutting Force and SurfaceRoughness in CNC Turning Process

    Science.gov (United States)

    Zeqiri, F.; Alkan, M.; Kaya, B.; Toros, S.

    2018-01-01

    In this paper, the effects of cutting parameters on cutting forces and surface roughness based on Taguchi experimental design method are determined. Taguchi L9 orthogonal array is used to investigate the effects of machining parameters. Optimal cutting conditions are determined using the signal/noise (S/N) ratio which is calculated by average surface roughness and cutting force. Using results of analysis, effects of parameters on both average surface roughness and cutting forces are calculated on Minitab 17 using ANOVA method. The material that was investigated is Inconel 625 steel for two cases with heat treatment and without heat treatment. The predicted and calculated values with measurement are very close to each other. Confirmation test of results showed that the Taguchi method was very successful in the optimization of machining parameters for maximum surface roughness and cutting forces in the CNC turning process.

  15. Energy conservation achievements by New Shorrock Mills, Ahmedabad

    International Nuclear Information System (INIS)

    Rawal, N.L.; Trivedi, R.M.

    1994-01-01

    The New Shorrock Mills, Ahmedabad is a textile mill manufacturing cloth. Managerial practices like energy auditing and energy conservation monitoring introduced to conserve energy are described. Various measures implemented to conserve energy in machines power; carding, winding, warping and sizing operations; auto looms and lighting power are described. Cost reduction in terms of rupees is given. (N.B.)

  16. CNC Turning Center Advanced Operations. Computer Numerical Control Operator/Programmer. 444-332.

    Science.gov (United States)

    Skowronski, Steven D.; Tatum, Kenneth

    This student guide provides materials for a course designed to introduce the student to the operations and functions of a two-axis computer numerical control (CNC) turning center. The course consists of seven units. Unit 1 presents course expectations and syllabus, covers safety precautions, and describes the CNC turning center components, CNC…

  17. Milling of Nanoparticles Reinforced Al-Based Metal Matrix Composites

    Directory of Open Access Journals (Sweden)

    Alokesh Pramanik

    2018-03-01

    Full Text Available This study investigated the face milling of nanoparticles reinforced Al-based metal matrix composites (nano-MMCs using a single insert milling tool. The effects of feed and speed on machined surfaces in terms of surface roughness, surface profile, surface appearance, chip surface, chip ratio, machining forces, and force signals were analyzed. It was found that surface roughness of machined surfaces increased with the increase of feed up to the speed of 60 mm/min. However, at the higher speed (100–140 mm/min, the variation of surface roughness was minor with the increase of feed. The machined surfaces contained the marks of cutting tools, lobes of material flow in layers, pits and craters. The chip ratio increased with the increase of feed at all speeds. The top chip surfaces were full of wrinkles in all cases, though the bottom surfaces carried the evidence of friction, adhesion, and deformed material layers. The effect of feed on machining forces was evident at all speeds. The machining speed was found not to affect machining forces noticeably at a lower feed, but those decreased with the increase of speed for the high feed scenario.

  18. Investigation of the effect of cutting speed on the Surface Roughness parameters in CNC End Milling using Artificial Neural Network

    International Nuclear Information System (INIS)

    Al Hazza, Muataz H F; Adesta, Erry Y T

    2013-01-01

    This research presents the effect of high cutting speed on the surface roughness in the end milling process by using the Artificial Neural Network (ANN). An experimental investigation was conducted to measure the surface roughness for end milling. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted. The artificial neural network (ANN) was applied to simulate and study the effect of high cutting speed on the surface roughness

  19. Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi Method

    Science.gov (United States)

    Hazza Faizi Al-Hazza, Muataz; Ibrahim, Nur Asmawiyah bt; Adesta, Erry T. Y.; Khan, Ahsan Ali; Abdullah Sidek, Atiah Bt.

    2017-03-01

    One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed milling, hard milling and dry milling. However, one of the most important challenges in this process is to control the flank wear rate. Therefore a analyzing the flank wear rate during machining should be investigated in order to determine the best cutting levels that will not affect the final quality of the product. In this research Taguchi method has been used to investigate the effect of cutting speed, feed rate and depth of cut and determine the best level s to minimize the flank wear rate up to total length of 0.3mm based on the ISO standard to maintain the finishing requirements.

  20. [CNC proteins in physiology and pathology].

    Science.gov (United States)

    Gęgotek, Agnieszka; Skrzydlewska, Elżbieta

    2015-07-06

    CNC proteins consist of Bach1, Bach2 and 4 homologous transcription factors: Nrf1, Nrf2, Nrf3 and p45NF-E2. Transcription factors belonging to this group of proteins play a crucial role in protection of cells against oxidative stress. Under physiological conditions, they remain in the cytoplasm in the inactive form or are degraded. However, in oxidative stress conditions, they are translocated to the nucleus, and bind to DNA in the ARE sequence. Consequently, there is transcription of genes encoding cytoprotective proteins, such as phase II enzymes, or low molecular weight antioxidant proteins (i.e., thioredoxin, ferritin, metallothionein) responsible for protecting cells from reactive oxygen species (ROS) action. The activity of transcriptional proteins depends directly on the redox state of the cell. ROS as second messenger signals, control inhibitors of cytoplasmic CNC proteins or potentiate the activity of kinases (MAPK, PKC, PI3K, PERK), leading to phosphorylation of transcription factors. This is conducive to translocation of these molecules into the nucleus and to formation of complexes that initiate the gene expression. Disorders of regulation of the activity of transcription factors belonging to the CNC proteins caused by gene mutations, epigenetic modifications or increased activity of p62, p21, or k-Ras, B-Raf and c-Myc oncogenes, induce changes in the level of ARE-dependent gene expression, which can lead even to the development of carcinogenesis. On the other hand, Nrf transcription factors, inducing the expression of antioxidants and enzymes responsible for the detoxification of xenobiotics, can be considered as a potential target of the action of chemopreventive factors in anticancer therapy.

  1. CNC proteins in physiology and pathology

    Directory of Open Access Journals (Sweden)

    Agnieszka Gęgotek

    2015-07-01

    Full Text Available CNC proteins consist of Bach1, Bach2 and 4 homologous transcription factors: Nrf1, Nrf2, Nrf3 and p45NF-E2. Transcription factors belonging to this group of proteins play a crucial role in protection of cells against oxidative stress. Under physiological conditions, they remain in the cytoplasm in the inactive form or are degraded. However, in oxidative stress conditions, they are translocated to the nucleus, and bind to DNA in the ARE sequence. Consequently, there is transcription of genes encoding cytoprotective proteins, such as phase II enzymes, or low molecular weight antioxidant proteins (i.e., thioredoxin, ferritin, metallothionein responsible for protecting cells from reactive oxygen species (ROS action. The activity of transcriptional proteins depends directly on the redox state of the cell. ROS as second messenger signals, control inhibitors of cytoplasmic CNC proteins or potentiate the activity of kinases (MAPK, PKC, PI3K, PERK, leading to phosphorylation of transcription factors. This is conducive to translocation of these molecules into the nucleus and to formation of complexes that initiate the gene expression. Disorders of regulation of the activity of transcription factors belonging to the CNC proteins caused by gene mutations, epigenetic modifications or increased activity of p62, p21, or k-Ras, B-Raf and c-Myc oncogenes, induce changes in the level of ARE-dependent gene expression, which can lead even to the development of carcinogenesis. On the other hand, Nrf transcription factors, inducing the expression of antioxidants and enzymes responsible for the detoxification of xenobiotics, can be considered as a potential target of the action of chemopreventive factors in anticancer therapy.

  2. CNC TORNA TEZGAHLARINDA KESME KUVVETLERİ ANALİZİ - DENEYSEL YAKLAŞIM

    Directory of Open Access Journals (Sweden)

    Erdem Koç

    1996-01-01

    Full Text Available Bu çalışma, CNC torna tezgahlarında programlama yapmanın kolaylaştırılmasını, hazırlanan parça programının tezgaha ait sınır parametrelerine göre optimizasyonunu sağlamaktadır. Çalışmada deney ve optimizasyon işlemlerinde BOXFORD 250 B CNC torna tezgahı kullanılmıştır. CNC torna tezgahında kaleme gelen kuvvetlerin ölçülmesi gerçekleştirilmiştir. Yapılan deneylerde yüzey tornalama işleminde kesici uçları için oluşan kesme kuvvetleri; değişik talaş derinlikleri, ilerleme ve kesme hızları ile kesici uçları için tespit edilerek bir veri tabanı elde edilmiştir.

  3. Toolpath Strategy and Optimum Combination of Machining Parameter during Pocket Mill Process of Plastic Mold Steels Material

    Science.gov (United States)

    Wibowo, Y. T.; Baskoro, S. Y.; Manurung, V. A. T.

    2018-02-01

    Plastic based products spread all over the world in many aspects of life. The ability to substitute other materials is getting stronger and wider. The use of plastic materials increases and become unavoidable. Plastic based mass production requires injection process as well Mold. The milling process of plastic mold steel material was done using HSS End Mill cutting tool that is widely used in a small and medium enterprise for the reason of its ability to be re sharpened and relatively inexpensive. Study on the effect of the geometry tool states that it has an important effect on the quality improvement. Cutting speed, feed rate, depth of cut and radii are input parameters beside to the tool path strategy. This paper aims to investigate input parameter and cutting tools behaviors within some different tool path strategy. For the reason of experiments efficiency Taguchi method and ANOVA were used. Response studied is surface roughness and cutting behaviors. By achieving the expected quality, no more additional process is required. Finally, the optimal combination of machining parameters will deliver the expected roughness and of course totally reduced cutting time. However actually, SMEs do not optimally use this data for cost reduction.

  4. Cellulose nanocrystals (CNC) as carriers for a spirooxazine dye and its effect on photochromic efficiency.

    Science.gov (United States)

    Sun, Bo; Hou, Qingxi; He, Zhibin; Liu, Zehua; Ni, Yonghao

    2014-10-13

    Nanocrystalline cellulose (CNC) as a renewable/sustainable material, has received much attention. Herein we studied CNC as carriers for a hydrophobic spirooxazine (SO)-based dye, 1,3-dihydro-1,3,3-trimethylspiro[2H-indole-2,3'-[3H]naphtha[2,1-b][1,4]oxazine], which may have potential applications in reversible memory photo-devices, textiles, photo-sensitive paper coatings, and inkjet printing inks. Due to the high cost and water-insolubility of this dye, it is desirable to improve its coloration efficiency and water-dispersibility. The experimental approach was to use CNC as carriers for the SO dye, thus obtaining a stable photochromic dye in aqueous systems. Transmission electron microscope (TEM) observation confirmed that the SO dye adsorbed on the surface of the CNC, which functioned as carriers for the photochromic dye. An impregnation process was adopted to anchor the dye onto cellulosic paper. It was found that the use of CNC resulted in a significant improvement in the SO coloration efficiency. The color stability and fatigue resistance were also studied. The use of CNC as carriers for a hydrophobic compound, its enhancement of associated properties, and its subsequent application were demonstrated. Copyright © 2014 Elsevier Ltd. All rights reserved.

  5. Towards the effective tool wear control in micro-EDM milling

    DEFF Research Database (Denmark)

    Bissacco, Giuliano; Valentincic, J.; Hansen, Hans Nørgaard

    2010-01-01

    The electrode wear in micro-electrical discharge milling (micro-EDM milling) is one of the main problems to be solved in order to improve machining accuracy. This paper presents an investigation on wear and material removal in micro-EDM milling for selected process parameter combinations typical...... of the accuracy of volume measurements on the electrode wear per discharge and on the material removal per discharge are discussed, and the issues limiting the applicability of real time wear sensing in micro-EDM milling are presented....

  6. DESIGN OF CAMERA MOUNT AND ITS APPLICATION FOR MONITORING MACHINING PROCESS

    Directory of Open Access Journals (Sweden)

    Nadežda Čuboňová

    2015-05-01

    Full Text Available The article deals with the solution to the problem of holding a scanning device – GoPro camera in the vicinity of milling machine EMCO Concept MILL 105, practical part solves the design and production of the fixture. The proposal of the fixture includes the best placing of the fixture within the milling area. On this basis individual variants of this solution are elaborated. The best variant for holding of the camera was selected and fixture production was experimentally performed on a 3D printer – Easy 3D Maker. Fixture functionality was verified on the milling machine.

  7. Spring Internship 2018 at the Prototype Development Lab: A place of Dreamers and Makers

    Science.gov (United States)

    Rueda, Juan F.

    2018-01-01

    This paper covers the role of the design process and the methodology of creating a trophy during my Spring 2018 Internship at the Prototype Development Laboratory at the Kennedy Space Center. In the course of this project I used many new machines and materials while trying to deliver a professional product for a competition that invites college student teams from across the country. The machines covered in this paper include the wood chop saw, CNC mill, water jet, laser engraver, and the 3D printer. This paper also serves as an assembly guide for the trophy.

  8. Design of Smooth Ramp Feedrate for Machining Complex NURBS Paths

    Science.gov (United States)

    Sekar, M.; Suresha, B.; Kantharaj, I.

    2017-10-01

    The feedrate scheduling algorithms proposed in this work permit the complex NURBS tool paths to be traversed quickly in those areas not limited by dynamic constraints, but slowdown in critical areas just enough to keep the machine within its dynamic limits and the specified tolerance zone. Due to the typically improved path tracking performance, surface finish can improve greatly, reducing the need for secondary finishing operations such as polishing. This work implements the Acceleration Deceleration Before Interpolation (ADBI) approach which is desired in modern CNC controller design and high speed machining of complex micro profiles common in Aerospace applications.

  9. Machinability of CAD-CAM materials.

    Science.gov (United States)

    Chavali, Ramakiran; Nejat, Amir H; Lawson, Nathaniel C

    2017-08-01

    Although new materials are available for computer-aided design and computer-aided manufacturing (CAD-CAM) fabrication, limited information is available regarding their machinability. The depth of penetration of a milling tool into a material during a timed milling cycle may indicate its machinability. The purpose of this in vitro study was to compare the tool penetration rate for 2 polymer-containing CAD-CAM materials (Lava Ultimate and Enamic) and 2 ceramic-based CAD-CAM materials (e.max CAD and Celtra Duo). The materials were sectioned into 4-mm-thick specimens (n=5/material) and polished with 320-grit SiC paper. Each specimen was loaded into a custom milling apparatus. The apparatus pushed the specimens against a milling tool (E4D Tapered 2016000) rotating at 40 000 RPM with a constant force of 0.98 N. After a 6-minute timed milling cycle, the length of each milling cut was measured with image analysis software under a digital light microscope. Representative specimens and milling tools were examined with scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy. The penetration rate of Lava Ultimate (3.21 ±0.46 mm/min) and Enamic (2.53 ±0.57 mm/min) was significantly greater than that of e.max CAD (1.12 ±0.32 mm/min) or Celtra Duo (0.80 ±0.21 mm/min) materials. SEM observations showed little tool damage, regardless of material type. Residual material was found on the tools used with polymer-containing materials, and wear of the embedding medium was seen on the tools used with the ceramic-based materials. Edge chipping was noted on cuts made in the ceramic-based materials. Lava Ultimate and Enamic have greater machinability and less edge chipping than e.max CAD and Celtra Duo. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  10. Tribological Characteristics of Flat Surfaces of Parts made of Baked ПА-ЖГр2 Material after Needle Milling

    Directory of Open Access Journals (Sweden)

    E. E. Feldshtejn

    2005-01-01

    Full Text Available The paper considers regularities of machined surface formation and its wear resistance in the process of needle milling of baked ПА-ЖГр2 material. Roughness of the machined surface is reduced as feed and tightness are increased. The surface being machined does not practically have pores and traces of single needle trajectories and rolls of deformed metal along their lateral sides are observed. Instant and average friction coefficients for various machining conditions differ approximately by 10 %, difference in relative solid surface wear is greater by 3 and more fold in accordance with machining conditions. The minimal intensity of surface wear process after needle milling is observed while machining it with minimal milling speed and feed and maximal tightness.

  11. Renner-Teller effects in the photoelectron spectra of CNC, CCN, and HCCN.

    Science.gov (United States)

    Coudert, Laurent H; Gans, Bérenger; Garcia, Gustavo A; Loison, Jean-Christophe

    2018-02-07

    The line intensity of photoelectron spectra when either the neutral or cationic species display a Renner-Teller coupling is derived and applied to the modeling of the photoelectron spectra of CNC, CCN, and HCCN. The rovibronic energy levels of these three radicals and of their cations are investigated starting from ab initio results. A model treating simultaneously the bending mode and the overall rotation is developed to deal with the quasilinearity problem in CNC + , CCN + , and HCCN and accounts for the large amplitude nature of their bending mode. This model is extended to treat the Renner-Teller coupling in CNC, CCN, and HCCN + . Based on the derived photoelectron line intensity, the photoelectron spectra of all three molecules are calculated and compared to the experimental ones.

  12. Transportation and Production Lot-size for Sugarcane under Uncertainty of Machine Capacity

    Directory of Open Access Journals (Sweden)

    Sudtachat Kanchala

    2018-01-01

    Full Text Available The integrated transportation and production lot size problems is important effect to total cost of operation system for sugar factories. In this research, we formulate a mathematic model that combines these two problems as two stage stochastic programming model. In the first stage, we determine the lot size of transportation problem and allocate a fixed number of vehicles to transport sugarcane to the mill factory. Moreover, we consider an uncertainty of machine (mill capacities. After machine (mill capacities realized, in the second stage we determine the production lot size and make decision to hold units of sugarcane in front of mills based on discrete random variables of machine (mill capacities. We investigate the model using a small size problem. The results show that the optimal solutions try to choose closest fields and lower holding cost per unit (at fields to transport sugarcane to mill factory. We show the results of comparison of our model and the worst case model (full capacity. The results show that our model provides better efficiency than the results of the worst case model.

  13. Cutting force model for high speed machining process

    International Nuclear Information System (INIS)

    Haber, R. E.; Jimenez, J. E.; Jimenez, A.; Lopez-Coronado, J.

    2004-01-01

    This paper presents cutting force-based models able to describe a high speed machining process. The model considers the cutting force as output variable, essential for the physical processes that are taking place in high speed machining. Moreover, this paper shows the mathematical development to derive the integral-differential equations, and the algorithms implemented in MATLAB to predict the cutting force in real time MATLAB is a software tool for doing numerical computations with matrices and vectors. It can also display information graphically and includes many toolboxes for several research and applications areas. Two end mill shapes are considered (i. e. cylindrical and ball end mill) for real-time implementation of the developed algorithms. the developed models are validated in slot milling operations. The results corroborate the importance of the cutting force variable for predicting tool wear in high speed machining operations. The developed models are the starting point for future work related with vibration analysis, process stability and dimensional surface finish in high speed machining processes. (Author) 19 refs

  14. PLLA-grafted cellulose nanocrystals: Role of the CNC content and grafting on the PLA bionanocomposite film properties.

    Science.gov (United States)

    Lizundia, Erlantz; Fortunati, Elena; Dominici, Franco; Vilas, José Luis; León, Luis Manuel; Armentano, Ilaria; Torre, Luigi; Kenny, Josè M

    2016-05-20

    Cellulose nanocrystals (CNC), extracted from microcrystalline cellulose by acid hydrolysis, were grafted by ring opening polymerization of L-Lactide initiated from the hydroxyl groups available at their surface and two different CNC:L-lactide ratios (20:80 and 5:95) were obtained. The resulting CNC-g-PLLA nanohybrids were incorporated in poly(lactic acid) (PLA) matrix by an optimized extrusion process at two different content (1 wt.% and 3 wt.%) and obtained bionanocomposite films were characterized by thermal, mechanical, optical and morphological properties. Thermal analysis showed CNC grafted with the higher ratio of lactide play a significant role as a nucleating agent. Moreover, they contribute to a significant increase in the crystallization rate of PLA, and the best efficiency was revealed with 3 wt.% of CNC-g-PLLA. This effect was confirmed by the increased in Young's modulus, suggesting the CNC graft ratio and content contribute significantly to the good dispersion in the matrix, positively affecting the final bionanocomposite properties. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Hybrid genetic algorithm for minimizing non productive machining ...

    African Journals Online (AJOL)

    Minimization of non-productive time of tool during machining for 2.5 D milling significantly reduces the machining cost. The tool gets retracted and repositioned several times in multi pocket jobs during rough machining which consumes 15 to 30% of total machining time depending on the complexity of job. The automatic ...

  16. Analytical Prediction of Three Dimensional Chatter Stability in Milling

    Science.gov (United States)

    Altintas, Yusuf

    The chip regeneration mechanism during chatter is influenced by vibrations in three directions when milling cutters with ball end, bull nose, or inclined cutting edges are used. A three dimensional chatter stability is modeled analytically in this article. The dynamic milling system is formulated as a function of cutter geometry, the frequency response of the machine tool structure at the cutting zone in three Cartesian directions, cutter engagement conditions and material property. The dynamic milling system with nonlinearities and periodic delayed differential equations is reduced to a three dimensional linear stability problem by approximations based on the physics of milling. The chatter stability lobes are predicted in the frequency domain using the proposed analytical solution, and verified experimentally in milling a Titanium alloy with a face milling cutter having circular inserts.

  17. Computer-Numerical-Control and the EMCO Compact 5 Lathe.

    Science.gov (United States)

    Mullen, Frank M.

    This laboratory manual is intended for use in teaching computer-numerical-control (CNC) programming using the Emco Maier Compact 5 Lathe. Developed for use at the postsecondary level, this material contains a short introduction to CNC machine tools. This section covers CNC programs, CNC machine axes, and CNC coordinate systems. The following…

  18. Simulating The Technological Movements Of The Equipment Used For Manufacturing Prosthetic Devices Using 3D Models

    Science.gov (United States)

    Chicea, Anca-Lucia

    2015-09-01

    The paper presents the process of building geometric and kinematic models of a technological equipment used in the process of manufacturing devices. First, the process of building the model for a six axes industrial robot is presented. In the second part of the paper, the process of building the model for a five-axis CNC milling machining center is also shown. Both models can be used for accurate cutting processes simulation of complex parts, such as prosthetic devices.

  19. Characterization of Tool Wear in High-Speed Milling of Hardened Powder Metallurgical Steels

    Directory of Open Access Journals (Sweden)

    Fritz Klocke

    2011-01-01

    Full Text Available In this experimental study, the cutting performance of ball-end mills in high-speed dry-hard milling of powder metallurgical steels was investigated. The cutting performance of the milling tools was mainly evaluated in terms of cutting length, tool wear, and cutting forces. Two different types of hardened steels were machined, the cold working steel HS 4-2-4 PM (K490 Microclean/66 HRC and the high speed steel HS 6-5-3 PM (S790 Microclean/64 HRC. The milling tests were performed at effective cutting speeds of 225, 300, and 400 m/min with a four fluted solid carbide ball-end mill (0 = 6, TiAlN coating. It was observed that by means of analytically optimised chipping parameters and increased cutting speed, the tool life can be drastically enhanced. Further, in machining the harder material HS 4-2-4 PM, the tool life is up to three times in regard to the less harder material HS 6-5-3 PM. Thus, it can be assumed that not only the hardness of the material to be machined plays a vital role for the high-speed dry-hard cutting performance, but also the microstructure and thermal characteristics of the investigated powder metallurgical steels in their hardened state.

  20. Reducing the uncertainty in robotic machining by modal analysis

    Science.gov (United States)

    Alberdi, Iñigo; Pelegay, Jose Angel; Arrazola, Pedro Jose; Ørskov, Klaus Bonde

    2017-10-01

    The use of industrial robots for machining could lead to high cost and energy savings for the manufacturing industry. Machining robots offer several advantages respect to CNC machines such as flexibility, wide working space, adaptability and relatively low cost. However, there are some drawbacks that are preventing a widespread adoption of robotic solutions namely lower stiffness, vibration/chatter problems and lower accuracy and repeatability. Normally due to these issues conservative cutting parameters are chosen, resulting in a low material removal rate (MRR). In this article, an example of a modal analysis of a robot is presented. For that purpose the Tap-testing technology is introduced, which aims at maximizing productivity, reducing the uncertainty in the selection of cutting parameters and offering a stable process free from chatter vibrations.

  1. Methods of control the machining process

    Directory of Open Access Journals (Sweden)

    Yu.V. Petrakov

    2017-12-01

    Full Text Available Presents control methods, differentiated by the time of receipt of information used: a priori, a posteriori and current. When used a priori information to determine the mode of cutting is carried out by simulation the process of cutting allowance, where the shape of the workpiece and the details are presented in the form of wireframes. The office for current information provides for a system of adaptive control and modernization of CNC machine, where in the input of the unit shall be computed by using established optimization software. For the control by a posteriori information of the proposed method of correction of shape-generating trajectory in the second pass measurement surface of the workpiece formed by the first pass. Developed programs that automatically design the adjusted file for machining.

  2. Chemical crosslinking of acrylic acid to form biocompatible pH sensitive hydrogel reinforced with cellulose nanocrystals (CNC)

    International Nuclear Information System (INIS)

    Lim, Lim Sze; Ahmad, Ishak; Lazim, Mohd Azwani Shah Mat; Amin, Mohd. Cairul Iqbal Mohd

    2014-01-01

    The purpose of this study is to produce a novel pH and temperature sensitive hydrogel, composed of poly(acrylic acid) (PAA) and cellulose nanocrystal (CNC). CNC was extracted from kenaf fiber through a series of alkali and bleaching treatments followed by acid hydrolysis. The PAA was then subjected to chemical cross-linking using the cross-linking agent (N,N-methylenebisacrylamide) with CNC entrapped in PAA matrix. The mixture was casted onto petri dish to obtain disc shape hydrogel. The effects of reaction conditions such as the ratio of PAA and CNC on the swelling behavior of the hydrogel obtained towards pH and temperature were studied. The obtained hydrogel was further subjected to different tests such swelling test for swelling behaviour at different pH and temperature along with scanning electron microscopy (SEM) for morphology analysis. The hydrogel obtained showed excellent pH sensitivity and obtained maximum swelling at pH 7. Besides that, hydrogel obtained showed significant increase in swelling ratio when temperature of swelling medium was increased from 25°C to 37°C. SEM micrograph showed that the pore size of the hydrogel decreases with increase of CNC content proving that the hydrogel structure became more rigid with addition of CNC. The PAA/CNC hydrogel with such excellent sensitivity towards pH and temperature can be developed further as drug carrier

  3. Chemical crosslinking of acrylic acid to form biocompatible pH sensitive hydrogel reinforced with cellulose nanocrystals (CNC)

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Lim Sze; Ahmad, Ishak; Lazim, Mohd Azwani Shah Mat [Faculty of Science and Technology, University Kebangsaan Malaysia, 43600 UKM, Bangi, Selangor (Malaysia); Amin, Mohd. Cairul Iqbal Mohd [Faculty of Pharmacy, University Kebangsaan Malaysia, Jalan Raja Muda Abdul Aziz, 50300 Kuala Lumpur (Malaysia)

    2014-09-03

    The purpose of this study is to produce a novel pH and temperature sensitive hydrogel, composed of poly(acrylic acid) (PAA) and cellulose nanocrystal (CNC). CNC was extracted from kenaf fiber through a series of alkali and bleaching treatments followed by acid hydrolysis. The PAA was then subjected to chemical cross-linking using the cross-linking agent (N,N-methylenebisacrylamide) with CNC entrapped in PAA matrix. The mixture was casted onto petri dish to obtain disc shape hydrogel. The effects of reaction conditions such as the ratio of PAA and CNC on the swelling behavior of the hydrogel obtained towards pH and temperature were studied. The obtained hydrogel was further subjected to different tests such swelling test for swelling behaviour at different pH and temperature along with scanning electron microscopy (SEM) for morphology analysis. The hydrogel obtained showed excellent pH sensitivity and obtained maximum swelling at pH 7. Besides that, hydrogel obtained showed significant increase in swelling ratio when temperature of swelling medium was increased from 25°C to 37°C. SEM micrograph showed that the pore size of the hydrogel decreases with increase of CNC content proving that the hydrogel structure became more rigid with addition of CNC. The PAA/CNC hydrogel with such excellent sensitivity towards pH and temperature can be developed further as drug carrier.

  4. Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining

    Directory of Open Access Journals (Sweden)

    Qiaokang Liang

    2016-11-01

    Full Text Available Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

  5. Methods and Research for Multi-Component Cutting Force Sensing Devices and Approaches in Machining.

    Science.gov (United States)

    Liang, Qiaokang; Zhang, Dan; Wu, Wanneng; Zou, Kunlin

    2016-11-16

    Multi-component cutting force sensing systems in manufacturing processes applied to cutting tools are gradually becoming the most significant monitoring indicator. Their signals have been extensively applied to evaluate the machinability of workpiece materials, predict cutter breakage, estimate cutting tool wear, control machine tool chatter, determine stable machining parameters, and improve surface finish. Robust and effective sensing systems with capability of monitoring the cutting force in machine operations in real time are crucial for realizing the full potential of cutting capabilities of computer numerically controlled (CNC) tools. The main objective of this paper is to present a brief review of the existing achievements in the field of multi-component cutting force sensing systems in modern manufacturing.

  6. Multi-category micro-milling tool wear monitoring with continuous hidden Markov models

    Science.gov (United States)

    Zhu, Kunpeng; Wong, Yoke San; Hong, Geok Soon

    2009-02-01

    In-process monitoring of tool conditions is important in micro-machining due to the high precision requirement and high tool wear rate. Tool condition monitoring in micro-machining poses new challenges compared to conventional machining. In this paper, a multi-category classification approach is proposed for tool flank wear state identification in micro-milling. Continuous Hidden Markov models (HMMs) are adapted for modeling of the tool wear process in micro-milling, and estimation of the tool wear state given the cutting force features. For a noise-robust approach, the HMM outputs are connected via a medium filter to minimize the tool state before entry into the next state due to high noise level. A detailed study on the selection of HMM structures for tool condition monitoring (TCM) is presented. Case studies on the tool state estimation in the micro-milling of pure copper and steel demonstrate the effectiveness and potential of these methods.

  7. Developing Archetypal Machines for a Sequence of Food- Slurry ...

    African Journals Online (AJOL)

    This current work is targeted at developing various archetypal machines for the improvement of the production of these food slurries. Three prototype machines have been developed and discussed in this paper, namely, the suction sieving machine, the vibration sieving machine and the continuous flow multi-stage milling ...

  8. Incremental deformation: A literature review

    Directory of Open Access Journals (Sweden)

    Nasulea Daniel

    2017-01-01

    Full Text Available Nowadays the customer requirements are in permanent changing and according with them the tendencies in the modern industry is to implement flexible manufacturing processes. In the last decades, metal forming gained attention of the researchers and considerable changes has occurred. Because for a small number of parts, the conventional metal forming processes are expensive and time-consuming in terms of designing and manufacturing preparation, the manufacturers and researchers became interested in flexible processes. One of the most investigated flexible processes in metal forming is incremental sheet forming (ISF. ISF is an advanced flexible manufacturing process which allows to manufacture complex 3D products without expensive dedicated tools. In most of the cases it is needed for an ISF process the following: a simple tool, a fixing device for sheet metal blank and a universal CNC machine. Using this process it can be manufactured axis-symmetric parts, usually using a CNC lathe but also complex asymmetrical parts using CNC milling machines, robots or dedicated equipment. This paper aim to present the current status of incremental sheet forming technologies in terms of process parameters and their influences, wall thickness distribution, springback effect, formability, surface quality and the current main research directions.

  9. Mathematical modelling and numerical simulation of forces in milling process

    Science.gov (United States)

    Turai, Bhanu Murthy; Satish, Cherukuvada; Prakash Marimuthu, K.

    2018-04-01

    Machining of the material by milling induces forces, which act on the work piece material, tool and which in turn act on the machining tool. The forces involved in milling process can be quantified, mathematical models help to predict these forces. A lot of research has been carried out in this area in the past few decades. The current research aims at developing a mathematical model to predict forces at different levels which arise machining of Aluminium6061 alloy. Finite element analysis was used to develop a FE model to predict the cutting forces. Simulation was done for varying cutting conditions. Different experiments was designed using Taguchi method. A L9 orthogonal array was designed and the output was measure for the different experiments. The same was used to develop the mathematical model.

  10. Prediction and Control of Cutting Tool Vibration in Cnc Lathe with Anova and Ann

    Directory of Open Access Journals (Sweden)

    S. S. Abuthakeer

    2011-06-01

    Full Text Available Machining is a complex process in which many variables can deleterious the desired results. Among them, cutting tool vibration is the most critical phenomenon which influences dimensional precision of the components machined, functional behavior of the machine tools and life of the cutting tool. In a machining operation, the cutting tool vibrations are mainly influenced by cutting parameters like cutting speed, depth of cut and tool feed rate. In this work, the cutting tool vibrations are controlled using a damping pad made of Neoprene. Experiments were conducted in a CNC lathe where the tool holder is supported with and without damping pad. The cutting tool vibration signals were collected through a data acquisition system supported by LabVIEW software. To increase the buoyancy and reliability of the experiments, a full factorial experimental design was used. Experimental data collected were tested with analysis of variance (ANOVA to understand the influences of the cutting parameters. Empirical models have been developed using analysis of variance (ANOVA. Experimental studies and data analysis have been performed to validate the proposed damping system. Multilayer perceptron neural network model has been constructed with feed forward back-propagation algorithm using the acquired data. On the completion of the experimental test ANN is used to validate the results obtained and also to predict the behavior of the system under any cutting condition within the operating range. The onsite tests show that the proposed system reduces the vibration of cutting tool to a greater extend.

  11. On the bistable zone of milling processes.

    Science.gov (United States)

    Dombovari, Zoltan; Stepan, Gabor

    2015-09-28

    A modal-based model of milling machine tools subjected to time-periodic nonlinear cutting forces is introduced. The model describes the phenomenon of bistability for certain cutting parameters. In engineering, these parameter domains are referred to as unsafe zones, where steady-state milling may switch to chatter for certain perturbations. In mathematical terms, these are the parameter domains where the periodic solution of the corresponding nonlinear, time-periodic delay differential equation is linearly stable, but its domain of attraction is limited due to the existence of an unstable quasi-periodic solution emerging from a secondary Hopf bifurcation. A semi-numerical method is presented to identify the borders of these bistable zones by tracking the motion of the milling tool edges as they might leave the surface of the workpiece during the cutting operation. This requires the tracking of unstable quasi-periodic solutions and the checking of their grazing to a time-periodic switching surface in the infinite-dimensional phase space. As the parameters of the linear structural behaviour of the tool/machine tool system can be obtained by means of standard modal testing, the developed numerical algorithm provides efficient support for the design of milling processes with quick estimates of those parameter domains where chatter can still appear in spite of setting the parameters into linearly stable domains. © 2015 The Authors.

  12. Machinability evaluation of titanium alloys.

    Science.gov (United States)

    Kikuchi, Masafumi; Okuno, Osamu

    2004-03-01

    In the present study, the machinability of titanium, Ti-6Al-4V, Ti-6A1-7Nb, and free-cutting brass was evaluated using a milling machine. The metals were slotted with square end mills under four cutting conditions. The cutting force and the rotational speed of the spindle were measured. The cutting forces for Ti-6Al-4V and Ti-6Al-7Nb were higher and that for brass was lower than that for titanium. The rotational speed of the spindle was barely affected by cutting. The cross sections of the Ti-6Al-4V and Ti-6Al-7Nb chips were more clearly serrated than those of titanium, which is an indication of difficult-to-cut metals. There was no marked difference in the surface roughness of the cut surfaces among the metals. Cutting force and the appearance of the metal chips were found to be useful as indices of machinability and will aid in the development of new alloys for dental CAD/CAM and the selection of suitable machining conditions.

  13. Estimation of tool wear during CNC milling using neural network-based sensor fusion

    Science.gov (United States)

    Ghosh, N.; Ravi, Y. B.; Patra, A.; Mukhopadhyay, S.; Paul, S.; Mohanty, A. R.; Chattopadhyay, A. B.

    2007-01-01

    Cutting tool wear degrades the product quality in manufacturing processes. Monitoring tool wear value online is therefore needed to prevent degradation in machining quality. Unfortunately there is no direct way of measuring the tool wear online. Therefore one has to adopt an indirect method wherein the tool wear is estimated from several sensors measuring related process variables. In this work, a neural network-based sensor fusion model has been developed for tool condition monitoring (TCM). Features extracted from a number of machining zone signals, namely cutting forces, spindle vibration, spindle current, and sound pressure level have been fused to estimate the average flank wear of the main cutting edge. Novel strategies such as, signal level segmentation for temporal registration, feature space filtering, outlier removal, and estimation space filtering have been proposed. The proposed approach has been validated by both laboratory and industrial implementations.

  14. Integration and diversity of the regulatory network composed of Maf and CNC families of transcription factors.

    Science.gov (United States)

    Motohashi, Hozumi; O'Connor, Tania; Katsuoka, Fumiki; Engel, James Douglas; Yamamoto, Masayuki

    2002-07-10

    Recent progress in the analysis of transcriptional regulation has revealed the presence of an exquisite functional network comprising the Maf and Cap 'n' collar (CNC) families of regulatory proteins, many of which have been isolated. Among Maf factors, large Maf proteins are important in the regulation of embryonic development and cell differentiation, whereas small Maf proteins serve as obligatory heterodimeric partner molecules for members of the CNC family. Both Maf homodimers and CNC-small Maf heterodimers bind to the Maf recognition element (MARE). Since the MARE contains a consensus TRE sequence recognized by AP-1, Jun and Fos family members may act to compete or interfere with the function of CNC-small Maf heterodimers. Overall then, the quantitative balance of transcription factors interacting with the MARE determines its transcriptional activity. Many putative MARE-dependent target genes such as those induced by antioxidants and oxidative stress are under concerted regulation by the CNC family member Nrf2, as clearly proven by mouse germline mutagenesis. Since these genes represent a vital aspect of the cellular defense mechanism against oxidative stress, Nrf2-null mutant mice are highly sensitive to xenobiotic and oxidative insults. Deciphering the molecular basis of the regulatory network composed of Maf and CNC families of transcription factors will undoubtedly lead to a new paradigm for the cooperative function of transcription factors.

  15. Basic leucine zipper protein Cnc-C is a substrate and transcriptional regulator of the Drosophila 26S proteasome.

    Science.gov (United States)

    Grimberg, Kristian Björk; Beskow, Anne; Lundin, Daniel; Davis, Monica M; Young, Patrick

    2011-02-01

    While the 26S proteasome is a key proteolytic complex, little is known about how proteasome levels are maintained in higher eukaryotic cells. Here we describe an RNA interference (RNAi) screen of Drosophila melanogaster that was used to identify transcription factors that may play a role in maintaining levels of the 26S proteasome. We used an RNAi library against 993 Drosophila transcription factor genes to identify genes whose suppression in Schneider 2 cells stabilized a ubiquitin-green fluorescent protein reporter protein. This screen identified Cnc (cap 'n' collar [CNC]; basic region leucine zipper) as a candidate transcriptional regulator of proteasome component expression. In fact, 20S proteasome activity was reduced in cells depleted of cnc. Immunoblot assays against proteasome components revealed a general decline in both 19S regulatory complex and 20S proteasome subunits after RNAi depletion of this transcription factor. Transcript-specific silencing revealed that the longest of the seven transcripts for the cnc gene, cnc-C, was needed for proteasome and p97 ATPase production. Quantitative reverse transcription-PCR confirmed the role of Cnc-C in activation of transcription of genes encoding proteasome components. Expression of a V5-His-tagged form of Cnc-C revealed that the transcription factor is itself a proteasome substrate that is stabilized when the proteasome is inhibited. We propose that this single cnc gene in Drosophila resembles the ancestral gene family of mammalian nuclear factor erythroid-derived 2-related transcription factors, which are essential in regulating oxidative stress and proteolysis.

  16. Study of Cutting Edge Temperature and Cutting Force of End Mill Tool in High Speed Machining

    Directory of Open Access Journals (Sweden)

    Kiprawi Mohammad Ashaari

    2017-01-01

    Full Text Available A wear of cutting tools during machining process is unavoidable due to the presence of frictional forces during removing process of unwanted material of workpiece. It is unavoidable but can be controlled at slower rate if the cutting speed is fixed at certain point in order to achieve optimum cutting conditions. The wear of cutting tools is closely related with the thermal deformations that occurred between the frictional contact point of cutting edge of cutting tool and workpiece. This research paper is focused on determinations of relationship among cutting temperature, cutting speed, cutting forces and radial depth of cutting parameters. The cutting temperature is determined by using the Indium Arsenide (InAs and Indium Antimonide (InSb photocells to measure infrared radiation that are emitted from cutting tools and cutting forces is determined by using dynamometer. The high speed machining process is done by end milling the outer surface of carbon steel. The signal from the photocell is digitally visualized in the digital oscilloscope. Based on the results, the cutting temperature increased as the radial depth and cutting speed increased. The cutting forces increased when radial depth increased but decreased when cutting speed is increased. The setup for calibration and discussion of the experiment will be explained in this paper.

  17. Development of an electromechanical principle for wet and dry milling

    Science.gov (United States)

    Halbedel, Bernd; Kazak, Oleg

    2018-05-01

    The paper presents a novel electromechanical principle for wet and dry milling of different materials, in which the milling beads are moved under a time- and local-variable magnetic field. A possibility to optimize the milling process in such a milling machine by simulation of the vector gradient distribution of the electromagnetic field in the process room is presented. The mathematical model and simulation methods based on standard software packages are worked out. The results of numerical simulations and experimental measurements of the electromagnetic field in the working chamber of a developed and manufactured laboratory plant correlate well with each other. Using the obtained operating parameters, dry milling experiments with crushed cement clinker and wet milling experiments of organic agents in the laboratory plant are performed and the results are discussed here.

  18. Tailoring the yield and characteristics of wood cellulose nanocrystals (CNC) using concentrated acid hydrolysis

    Science.gov (United States)

    Liheng Chen; Qianqian Wang; Kolby Hirth; Carlos Baez; Umesh P. Agarwal; J. Y. Zhu

    2015-01-01

    Cellulose nanocrystals (CNC) have recently received much attention in the global scientific community for their unique mechanical and optical properties. Here, we conducted the first detailed exploration of the basic properties of CNC, such as morphology, crystallinity, degree of sulfation and yield, as a function of production condition variables. The rapid cellulose...

  19. Sine-Bar Attachment For Machine Tools

    Science.gov (United States)

    Mann, Franklin D.

    1988-01-01

    Sine-bar attachment for collets, spindles, and chucks helps machinists set up quickly for precise angular cuts that require greater precision than provided by graduations of machine tools. Machinist uses attachment to index head, carriage of milling machine or lathe relative to table or turning axis of tool. Attachment accurate to 1 minute or arc depending on length of sine bar and precision of gauge blocks in setup. Attachment installs quickly and easily on almost any type of lathe or mill. Requires no special clamps or fixtures, and eliminates many trial-and-error measurements. More stable than improvised setups and not jarred out of position readily.

  20. An integrated condition-monitoring method for a milling process using reduced decomposition features

    International Nuclear Information System (INIS)

    Liu, Jie; Wu, Bo; Hu, Youmin; Wang, Yan

    2017-01-01

    Complex and non-stationary cutting chatter affects productivity and quality in the milling process. Developing an effective condition-monitoring approach is critical to accurately identify cutting chatter. In this paper, an integrated condition-monitoring method is proposed, where reduced features are used to efficiently recognize and classify machine states in the milling process. In the proposed method, vibration signals are decomposed into multiple modes with variational mode decomposition, and Shannon power spectral entropy is calculated to extract features from the decomposed signals. Principal component analysis is adopted to reduce feature size and computational cost. With the extracted feature information, the probabilistic neural network model is used to recognize and classify the machine states, including stable, transition, and chatter states. Experimental studies are conducted, and results show that the proposed method can effectively detect cutting chatter during different milling operation conditions. This monitoring method is also efficient enough to satisfy fast machine state recognition and classification. (paper)

  1. ADAM13 cleavage of cadherin-11 promotes CNC migration independently of the homophilic binding site.

    Science.gov (United States)

    Abbruzzese, Genevieve; Becker, Sarah F; Kashef, Jubin; Alfandari, Dominique

    2016-07-15

    The cranial neural crest (CNC) is a highly motile population of cells that is responsible for forming the face and jaw in all vertebrates and perturbing their migration can lead to craniofacial birth defects. Cell motility requires a dynamic modification of cell-cell and cell-matrix adhesion. In the CNC, cleavage of the cell adhesion molecule cadherin-11 by ADAM13 is essential for cell migration. This cleavage generates a shed extracellular fragment of cadherin-11 (EC1-3) that possesses pro-migratory activity via an unknown mechanism. Cadherin-11 plays an important role in modulating contact inhibition of locomotion (CIL) in the CNC to regulate directional cell migration. Here, we show that while the integral cadherin-11 requires the homophilic binding site to promote CNC migration in vivo, the EC1-3 fragment does not. In addition, we show that increased ADAM13 activity or expression of the EC1-3 fragment increases CNC invasiveness in vitro and blocks the repulsive CIL response in colliding cells. This activity requires the presence of an intact homophilic binding site on the EC1-3 suggesting that the cleavage fragment may function as a competitive inhibitor of cadherin-11 adhesion in CIL but not to promote cell migration in vivo. Copyright © 2015. Published by Elsevier Inc.

  2. Frequent phosphodiesterase 11A gene (PDE11A) defects in patients with Carney complex (CNC) caused by PRKAR1A mutations: PDE11A may contribute to adrenal and testicular tumors in CNC as a modifier of the phenotype.

    Science.gov (United States)

    Libé, Rossella; Horvath, Anelia; Vezzosi, Delphine; Fratticci, Amato; Coste, Joel; Perlemoine, Karine; Ragazzon, Bruno; Guillaud-Bataille, Marine; Groussin, Lionel; Clauser, Eric; Raffin-Sanson, Marie-Laure; Siegel, Jennifer; Moran, Jason; Drori-Herishanu, Limor; Faucz, Fabio Rueda; Lodish, Maya; Nesterova, Maria; Bertagna, Xavier; Bertherat, Jerome; Stratakis, Constantine A

    2011-01-01

    Carney complex (CNC) is an autosomal dominant multiple neoplasia, caused mostly by inactivating mutations of the regulatory subunit 1A of the protein kinase A (PRKAR1A). Primary pigmented nodular adrenocortical disease (PPNAD) is the most frequent endocrine manifestation of CNC with a great inter-individual variability. Germline, protein-truncating mutations of phosphodiesterase type 11A (PDE11A) have been described to predispose to a variety of endocrine tumors, including adrenal and testicular tumors. Our objective was to investigate the role of PDE11A as a possible gene modifier of the phenotype in a series of 150 patients with CNC. A higher frequency of PDE11A variants in patients with CNC compared with healthy controls was found (25.3 vs. 6.8%, P CNC patients, those with PPNAD were significantly more frequently carriers of PDE11A variants compared with patients without PPNAD (30.8 vs. 13%, P = 0.025). Furthermore, men with PPNAD were significantly more frequently carriers of PDE11A sequence variants (40.7%) than women with PPNAD (27.3%) (P CNC patients, a high frequency of PDE11A variants, suggesting that PDE11A is a genetic modifying factor for the development of testicular and adrenal tumors in patients with germline PRKAR1A mutation.

  3. Epoxy blanket protects milled part during explosive forming

    Science.gov (United States)

    1966-01-01

    Epoxy blanket protects chemically milled or machined sections of large, complex structural parts during explosive forming. The blanket uniformly covers all exposed surfaces and fills any voids to support and protect the entire part.

  4. Design of General SCP Servo Controller for Track Model CNC Cutting Machine Based on IPC Bus%基于工控机总线的单片机通用数控伺服控制器设计

    Institute of Scientific and Technical Information of China (English)

    周永鹏; 何顶新; 万淑芸

    2001-01-01

    为解决工控机结构的轨道式切割机数控系统与交流伺服和步进电机驱动系统的联结与精插补控制问题,提出一种基于IPC的80C196KC单片机控制系统,使系统的可靠性得到有效保证。%A control system based on 80C196KC single chip computer of IPC is proposed,the reliability of the system can be guaranteed validly.It can be used for solving couple problem between the track model CNC cutting machine based on a IPC and AC servo or stepping driving as well as elaborate interpolation control problem.

  5. Superconducting machines. Chapter 4

    International Nuclear Information System (INIS)

    Appleton, A.D.

    1977-01-01

    A brief account is given of the principles of superconductivity and superconductors. The properties of Nb-Ti superconductors and the method of flux stabilization are described. The basic features of superconducting d.c. machines are illustrated by the use of these machines for ship propulsion, steel-mill drives, industrial drives, aluminium production, and other d.c. power supplies. Superconducting a.c. generators and their design parameters are discussed. (U.K.)

  6. A comparative study of using spindle motor power and eddy current for the detection of tool conditions in milling processes

    OpenAIRE

    Abbass, JK; Al-Habaibeh, A

    2015-01-01

    This paper investigates the use of the power of the driving motor of a CNC spindle in comparison to two perpendicular eddy current sensors for the detection of tool wear in milling processes. Monitoring the power through the current profile is a low cost system which has been utilised in this study as an attempt to detect the fluctuation in the motor load as a result of the conditions of the cutting tool. Eddy current sensors are dedicated sensors that are installed on the spindle to measure ...

  7. Comportamiento del acabado superficial de la pieza y el desgaste de la herramienta al fresar aluminio con altas velocidades de corte en fresadoras cnc convencionales. // Superficial finish behavior and tool wear in aluminium milling with high cutting spee

    Directory of Open Access Journals (Sweden)

    F. Martínez Aneiro

    2006-05-01

    mechanical components of high quality and great accuracy for systems of high performance isincreasing considerably in the last years at world level. This fact has caused the development of new appliedtechnologies in cutting processes.The development of machine tools (control, high-speed spindle, the cutting tools (new materials, substrata and layers andthe technology of machining, facilitated the application of cut with high cutting speed (High speed Cutting HSC. Theincrease of cutting speeds increases the efficiency of the productive processes through the reduction of the manufacturingtimes. The reduction in several times of the manufacturing process, is not achieved alone for the time of machining but alsofor the substitution of other elaboration processes that are part of the productive chain that are relatively slow in occasionsas the electroerosion (spark erosion, the manual finishing in molds and dies production as well as the changes of spareoperations. Being a relatively new process introduced starting from the decade of the 90’s; many technological questionsare still without answer. This paper presents the benefit of the high cutting speeds HSC on the tool useful life and thesuperficial finishing in spares, working in conventional milling machines of CNC. The results stated, that within the studiedparameters, that the durability of the tool and the surface roughness improve and that the behavior of the machine is stablein spite of not being conceived for high speeds.Keywords: High speed cutting, HSC, HSM, Wear, surface roughness.

  8. Investigation of Carbon Fiber Reinforced Plastics Machining Using 355 nm Picosecond Pulsed Laser

    Science.gov (United States)

    Hu, Jun; Zhu, Dezhi

    2018-06-01

    Carbon fiber reinforced plastics (CFRP) has been widely used in the aircraft industry and automobile industry owing to its superior properties. In this paper, a Nd:YVO4 picosecond pulsed system emitting at 355 nm has been used for CFRP machining experiments to determine optimum milling conditions. Milling parameters including laser power, milling speed and hatch distance were optimized by using box-behnken design of response surface methodology (RSM). Material removal rate was influenced by laser beam overlap ratio which affects mechanical denudation. The results in heat affected zones (HAZ) and milling quality were discussed through the machined surface observed with scanning electron microscope. A re-focusing technique based on the experiment with different focal planes was proposed and milling mechanism was also analyzed in details.

  9. Investigation of Carbon Fiber Reinforced Plastics Machining Using 355 nm Picosecond Pulsed Laser

    Science.gov (United States)

    Hu, Jun; Zhu, Dezhi

    2017-08-01

    Carbon fiber reinforced plastics (CFRP) has been widely used in the aircraft industry and automobile industry owing to its superior properties. In this paper, a Nd:YVO4 picosecond pulsed system emitting at 355 nm has been used for CFRP machining experiments to determine optimum milling conditions. Milling parameters including laser power, milling speed and hatch distance were optimized by using box-behnken design of response surface methodology (RSM). Material removal rate was influenced by laser beam overlap ratio which affects mechanical denudation. The results in heat affected zones (HAZ) and milling quality were discussed through the machined surface observed with scanning electron microscope. A re-focusing technique based on the experiment with different focal planes was proposed and milling mechanism was also analyzed in details.

  10. Five-Axis Milling of Large Spiral Bevel Gears: Toolpath Definition, Finishing, and Shape Errors

    Directory of Open Access Journals (Sweden)

    Álvaro Álvarez

    2018-05-01

    Full Text Available In this paper, a five-axis machining process is analyzed for large spiral-bevel gears, an interesting process for one-of-kind manufacturing. The work is focused on large sized spiral bevel gears manufacturing using universal multitasking machines or five-axis milling centers. Different machining strategies, toolpath patterns, and parameters are tested for both gear roughing and finishing operations. Machining time, tools’ wear, and gear surface are analyzed in order to determine which are the best strategies and parameters for large modulus gear manufacturing on universal machines. The case study results are discussed in the last section, showing the capacity of a universal five-axis milling for this niche. Special attention was paid to the possible affectations of the metal surfaces, since gear durability is very sensitive to thermo-mechanical damage, affected layers, and flank gear surface state.

  11. NEW ASPECTS OF MANUFACTURING ON MACHINE TOOLS

    Directory of Open Access Journals (Sweden)

    Dorian ŞTEF

    2012-11-01

    Full Text Available In the paper are presented the modality to minimize the production time and increase the machining accuracy in the milling operations and to analyze different milling strategies. In this analyze the only on modification for face milling operation was to change the tool geometry by mounted a special shape insert WIPER, that have a different geometry, and for pocketing operations the changes was by using different milling strategies for manufacturing pockets. The application for this analyze is a simulation between the process technologies in virtual fabrication made using Esprit CAM (Computer Aided Manufacturing software.

  12. Simulation of Vibrations in Real Time Plane Milling with Spindle Speed Correction

    Directory of Open Access Journals (Sweden)

    I. I. Ivanov

    2017-01-01

    Full Text Available In milling the hard-to-machine materials vibrations (chatter often arise from the high cutting forces if a technological system is insufficiently rigid.The main way to suppress these vibrations is to increase a stiffness of the mounting system of the tool and the work-piece to be machined. However, sometimes this method doesn’t lead to desirable result because of high values of intrinsic pliability of the tool and the work-piece. Currently, there are more complicated methods to ensure milling process quality. Among them there are three main groups:mathematical simulation of milling process dynamics and computation of processing parameters which provide high quality of machined surface, low level of vibrations and static deflections of a tool and a work-piece;introduction of the active vibration suppression devices into machine tool design; such devices include a vibration sensor, a feedback circuit, and an actuator which induces kinematic or force action on the oscillatory system;control of processing parameters, mainly of rotation frequency for minimizing the amplitudes of vibrations.The paper studies one of the 3rd group methods. There is a suggestion to process a signal of vibrational accelerations in real time and detect a chatter onset. If the chatter has been detected its frequency is to be identified, and the new value of rotation speed is set:where Ω – rotation frequency, rot/s; p – the tool eigenfrequency value identified during processing, Hz; z – mill tooth number; i – positive integer number; ε<1 – small positive parameter. In the current research it is assumed that ε = 0,2.The formula has been chosen because at the rotation frequency axis where tooth pass frequency is slightly less than the eigenfrequency divided by the integer value there are stable zones of dynamics in the milling process.The study shows a developed model of the plane milling dynamics. It includes a dynamic model of the tool, a model of cutting

  13. Selection of Levels of Dressing Process Parameters by Using TOPSIS Technique for Surface Roughness of En-31 Work piece in CNC Cylindrical Grinding Machine

    Science.gov (United States)

    Patil, Sanjay S.; Bhalerao, Yogesh J.

    2017-02-01

    Grinding is metal cutting process used for mainly finishing the automobile components. The grinding wheel performance becomes dull by using it most of times. So it should be reshaping for consistent performance. It is necessary to remove dull grains of grinding wheel which is known as dressing process. The surface finish produced on the work piece is dependent on the dressing parameters in sub-sequent grinding operation. Multi-point diamond dresser has four important parameters such as the dressing cross feed rate, dressing depth of cut, width of the diamond dresser and drag angle of the dresser. The range of cross feed rate level is from 80-100 mm/min, depth of cut varies from 10 - 30 micron, width of diamond dresser is from 0.8 - 1.10mm and drag angle is from 40o - 500, The relative closeness to ideal levels of dressing parameters are found for surface finish produced on the En-31 work piece during sub-sequent grinding operation by using Technique of Order Preference by Similarity to Ideal Solution (TOPSIS).In the present work, closeness to ideal solution i.e. levels of dressing parameters are found for Computer Numerical Control (CNC) cylindrical angular grinding machine. After the TOPSIS technique, it is found that the value of Level I is 0.9738 which gives better surface finish on the En-31 work piece in sub-sequent grinding operation which helps the user to select the correct levels (combinations) of dressing parameters.

  14. Stepping Motor - Hydraulic Motor Servo Drives for an NC Milling ...

    African Journals Online (AJOL)

    In this paper the retrofit design of the control system of an NC milling machine with a stepping motor and stepping motor - actuated hydraulic motor servo mechanism on the machines X-axis is described. The servo designed in the course of this study was tested practically and shown to be linear - the velocity following errors ...

  15. Machining refractory alloys: an overview

    International Nuclear Information System (INIS)

    Christopher, J.D.

    1984-01-01

    Nontraditional machining is a generic term for those material removal processes that differ drastically from the historic operations such as turning, milling, drilling, tapping, and grinding. The use of primary energy modes other than mechanical, such as thermal, electrical, and chemical, sets these operations apart and reinforces their nontraditional label. Several of these newer processes have been very successful in machining close tolerance parts from refractory materials. This paper provides a general overview of both traditional and nontraditional aspects of machining refractory materials. 11 figures, 7 tables

  16. Fuzzy Linguistic Optimization on Multi-Attribute Machining

    Directory of Open Access Journals (Sweden)

    Tian-Syung Lan

    2010-06-01

    Full Text Available Most existing multi-attribute optimization researches for the modern CNC (computer numerical control turning industry were either accomplished within certain manufacturing circumstances, or achieved through numerous equipment operations. Therefore, a general deduction optimization scheme proposed is deemed to be necessary for the industry. In this paper, four parameters (cutting depth, feed rate, speed, tool nose runoff with three levels (low, medium, high are considered to optimize the multi-attribute (surface roughness, tool wear, and material removal rate finish turning. Through FAHP (Fuzzy Analytic Hierarchy Process with eighty intervals for each attribute, the weight of each attribute is evaluated from the paired comparison matrix constructed by the expert judgment. Additionally, twenty-seven fuzzy control rules using trapezoid membership function with respective to seventeen linguistic grades for each attribute are constructed. Considering thirty input and eighty output intervals, the defuzzifierion using center of gravity is thus completed. The TOPSIS (Technique for Order Preference by Similarity to Ideal Solution is moreover utilized to integrate and evaluate the multiple machining attributes for the Taguchi experiment, and thus the optimum general deduction parameters can then be received. The confirmation experiment for optimum general deduction parameters is furthermore performed on an ECOCA-3807 CNC lathe. It is shown that the attributes from the fuzzy linguistic optimization parameters are all significantly advanced comparing to those from benchmark. This paper not only proposes a general deduction optimization scheme using orthogonal array, but also contributes the satisfactory fuzzy linguistic approach for multiple CNC turning attributes with profound insight.

  17. Preparation of the CNC/Ag/beeswax composites for enhancing antibacterial and water resistance properties of paper.

    Science.gov (United States)

    Liu, Kai; Liang, Hunan; Nasrallah, Joseph; Chen, Lihui; Huang, Liulian; Ni, Yonghao

    2016-05-20

    An effective method of preparing composites containing inorganic (Ag) and organic (beeswax) particles was established in this study. Ag nanoparticles were first immobilized on the cellulose nanocrystals (CNC) during the reduction of AgNO3 in the presence of CNC, then mixed with beeswax by high speed stirring. Scanning transmission electron microscopy (STEM) images indicated that Ag and beeswax particles were uniformly dispersed and stable in the network structure formed by CNC. Upon coating on a paper surface, a layer of beeswax film was evident based on scanning electron microscopy (SEM) images. The dynamic contact angle and antibacterial activity tests indicated that the contact angle of coated paper reached 113.06° and the growth inhibition of Escherichia coli increased to 99.96%, respectively, at a coating amount of 21.53 g/m(2). When applied onto paper surface by coating, the CNC/Ag/beeswax composites can impact paper with antibacterial property and improved water resistance. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Dynamic Modal Analysis of Vertical Machining Centre Components

    OpenAIRE

    Anayet U. Patwari; Waleed F. Faris; A. K. M. Nurul Amin; S. K. Loh

    2009-01-01

    The paper presents a systematic procedure and details of the use of experimental and analytical modal analysis technique for structural dynamic evaluation processes of a vertical machining centre. The main results deal with assessment of the mode shape of the different components of the vertical machining centre. The simplified experimental modal analysis of different components of milling machine was carried out. This model of the different machine tool's structure is made by design software...

  19. Experimental Study on Meso-Scale Milling Process Using Nanofluid Minimum Quantity Lubrication

    International Nuclear Information System (INIS)

    Lee, P. H.; Nam, T. S.; Li, Cheng Jun; Lee, S. W.

    2010-01-01

    This paper present the characteristics of micro- and meso-scale milling processes in which compressed cold air, minimum quantity lubrication (MQL) and MoS 2 nanofluid MQL are used. For process characterization, the micro and meso-scale milling experiments are conducted using desktop meso-scale machine tool system and the surface roughness is measured. The experimental results show that the use of compressed chilly air and nanofluid MQL in the micro- and meso-scale milling processes is effective in improving the surface finish

  20. Machine grading of lumber : practical concerns for lumber producers

    Science.gov (United States)

    William L. Galligan; Kent A. McDonald

    2000-01-01

    Machine lumber grading has been applied in commercial operations in North America since 1963, and research has shown that machine grading can improve the efficient use of wood. However, industry has been reluctant to apply research findings without clear evidence that the change from visual to machine grading will be a profitable one. For instance, mill managers need...

  1. Programming and machining of complex parts based on CATIA solid modeling

    Science.gov (United States)

    Zhu, Xiurong

    2017-09-01

    The complex parts of the use of CATIA solid modeling programming and simulation processing design, elaborated in the field of CNC machining, programming and the importance of processing technology. In parts of the design process, first make a deep analysis on the principle, and then the size of the design, the size of each chain, connected to each other. After the use of backstepping and a variety of methods to calculate the final size of the parts. In the selection of parts materials, careful study, repeated testing, the final choice of 6061 aluminum alloy. According to the actual situation of the processing site, it is necessary to make a comprehensive consideration of various factors in the machining process. The simulation process should be based on the actual processing, not only pay attention to shape. It can be used as reference for machining.

  2. Machinability Study on Milling Kenaf Fiber Reinforced Plastic Composite Materials using Design of Experiments

    Science.gov (United States)

    Azmi, H.; Haron, C. H. C.; Ghani, J. A.; Suhaily, M.; Yuzairi, A. R.

    2018-04-01

    The surface roughness (Ra) and delamination factor (Fd) of a milled kenaf reinforced plastic composite materials are depending on the milling parameters (spindle speed, feed rate and depth of cut). Therefore, a study was carried out to investigate the relationship between the milling parameters and their effects on a kenaf reinforced plastic composite materials. The composite panels were fabricated using vacuum assisted resin transfer moulding (VARTM) method. A full factorial design of experiments was use as an initial step to screen the significance of the parameters on the defects using Analysis of Variance (ANOVA). If the curvature of the collected data shows significant, Response Surface Methodology (RSM) is then applied for obtaining a quadratic modelling equation that has more reliable in expressing the optimization. Thus, the objective of this research is obtaining an optimum setting of milling parameters and modelling equations to minimize the surface roughness (Ra) and delamination factor (Fd) of milled kenaf reinforced plastic composite materials. The spindle speed and feed rate contributed the most in affecting the surface roughness and the delamination factor of the kenaf composite materials.

  3. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Huu-That Nguyen

    2016-06-01

    Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

  4. BRET fuel assembly dismantling machine

    International Nuclear Information System (INIS)

    Titzler, P.A.; Bennett, K.L.; Kelley, R.S. Jr.; Stringer, J.L.

    1984-08-01

    An automated remote nuclear fuel assembly milling and dismantling machine has been designed, developed, and demonstrated at the Hanford Engineering Development Laboratory (HEDL) in Richland, Washington. The machine can be used to dismantle irradiated breeder fuel assemblies from the Fast Flux Test Facility prior to fuel reprocessing. It can be installed in an existing remotely operated shielded hot cell facility, the Fuels and Materials Examination Facility (FMEF), at the Hanford Site in Richland, Washington

  5. Ruthenium(II) Complexes Containing Lutidine-Derived Pincer CNC Ligands: Synthesis, Structure, and Catalytic Hydrogenation of C-N bonds.

    Science.gov (United States)

    Hernández-Juárez, Martín; López-Serrano, Joaquín; Lara, Patricia; Morales-Cerón, Judith P; Vaquero, Mónica; Álvarez, Eleuterio; Salazar, Verónica; Suárez, Andrés

    2015-05-11

    A series of Ru complexes containing lutidine-derived pincer CNC ligands have been prepared by transmetalation with the corresponding silver-carbene derivatives. Characterization of these derivatives shows both mer and fac coordination of the CNC ligands depending on the wingtips of the N-heterocyclic carbene fragments. In the presence of tBuOK, the Ru-CNC complexes are active in the hydrogenation of a series of imines. In addition, these complexes catalyze the reversible hydrogenation of phenantridine. Detailed NMR spectroscopic studies have shown the capability of the CNC ligand to be deprotonated and get involved in ligand-assisted activation of dihydrogen. More interestingly, upon deprotonation, the Ru-CNC complex 5 e(BF4 ) is able to add aldimines to the metal-ligand framework to yield an amido complex. Finally, investigation of the mechanism of the hydrogenation of imines has been carried out by means of DFT calculations. The calculated mechanism involves outer-sphere stepwise hydrogen transfer to the C-N bond assisted either by the pincer ligand or a second coordinated H2 molecule. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Occurrence of particle debris field during focused Ga ion beam milling of glassy carbon

    Energy Technology Data Exchange (ETDEWEB)

    Hu Qin [Centre for Industrial Photonics, Institute for Manufacturing, Department of Engineering, University of Cambridge, Alan Reece Building, 17 Charles Babbage Road, Cambridge, CB3 0FS (United Kingdom); O' Neill, William, E-mail: wo207@eng.cam.ac.uk [Centre for Industrial Photonics, Institute for Manufacturing, Department of Engineering, University of Cambridge, Alan Reece Building, 17 Charles Babbage Road, Cambridge, CB3 0FS (United Kingdom)

    2010-08-01

    To explore the machining characteristics of glassy carbon by focused ion beam (FIB), particles induced by FIB milling on glassy carbon have been studied in the current work. Nano-sized particles in the range of tens of nanometers up to 400 nm can often be found around the area subject to FIB milling. Two ion beam scanning modes - slow single scan and fast repetitive scan - have been tested. Fewer particles are found in single patterns milled in fast repetitive scan mode. For a group of test patterns milled in a sequence, it was found that a greater number of particles were deposited around sites machined early in the sequence. In situ EDX analysis of the particles showed that they were composed of C and Ga. The formation of particles is related to the debris generated at the surrounding areas, the low melting point of gallium used as FIB ion source and the high contact angle of gallium on glassy carbon induces de-wetting of Ga and the subsequent formation of Ga particles. Ultrasonic cleaning can remove over 98% of visible particles. The surface roughness (R{sub a}) of FIB milled areas after cleaning is less than 2 nm.

  7. Occurrence of particle debris field during focused Ga ion beam milling of glassy carbon

    International Nuclear Information System (INIS)

    Hu Qin; O'Neill, William

    2010-01-01

    To explore the machining characteristics of glassy carbon by focused ion beam (FIB), particles induced by FIB milling on glassy carbon have been studied in the current work. Nano-sized particles in the range of tens of nanometers up to 400 nm can often be found around the area subject to FIB milling. Two ion beam scanning modes - slow single scan and fast repetitive scan - have been tested. Fewer particles are found in single patterns milled in fast repetitive scan mode. For a group of test patterns milled in a sequence, it was found that a greater number of particles were deposited around sites machined early in the sequence. In situ EDX analysis of the particles showed that they were composed of C and Ga. The formation of particles is related to the debris generated at the surrounding areas, the low melting point of gallium used as FIB ion source and the high contact angle of gallium on glassy carbon induces de-wetting of Ga and the subsequent formation of Ga particles. Ultrasonic cleaning can remove over 98% of visible particles. The surface roughness (R a ) of FIB milled areas after cleaning is less than 2 nm.

  8. Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

    Science.gov (United States)

    Ravi, S.; Pradeep Kumar, M.

    2011-09-01

    Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

  9. Cr(OH)3-NPs-CNC hybrid nanocomposite: a sorbent for adsorptive removal of methylene blue and malachite green from solutions.

    Science.gov (United States)

    Nekouei, Farzin; Nekouei, Shahram; Keshtpour, Farzaneh; Noorizadeh, Hossein; Wang, Shaobin

    2017-11-01

    In this article, Cr(OH) 3 nanoparticle-modified cellulose nanocrystal (CNC) as a novel hybrid nanocomposite (Cr(OH) 3 -NPs-CNC) was prepared by a simple procedure and used as a sorbent for adsorptive removal of methylene blue (MB) and malachite green (MG) from aqueous solution. Different kinetic models were tested, and the pseudo-second-order kinetic model was found more suitable for the MB and MG adsorption processes. The BET and Langmuir models were more suitable for the adsorption processes of MB and MG. Thermodynamic studies suggested that the adsorption of MB and MG onto Cr(OH) 3 -NPs-CNC nanocomposite was a spontaneous and endothermic process. The maximum adsorption capacities for MB and MG were reached 106 and 104 mg/g, respectively, which were almost two times higher than unmodified CNC. The chemical stability and leaching tests of the Cr(OH) 3 -NPs-CNC hybrid nanocomposite showed that only small amounts of chromium were leached into the solution.

  10. Novel Oversampling Technique for Improving Signal-to-Quantization Noise Ratio on Accelerometer-Based Smart Jerk Sensors in CNC Applications.

    Science.gov (United States)

    Rangel-Magdaleno, Jose J; Romero-Troncoso, Rene J; Osornio-Rios, Roque A; Cabal-Yepez, Eduardo

    2009-01-01

    Jerk monitoring, defined as the first derivative of acceleration, has become a major issue in computerized numeric controlled (CNC) machines. Several works highlight the necessity of measuring jerk in a reliable way for improving production processes. Nowadays, the computation of jerk is done by finite differences of the acceleration signal, computed at the Nyquist rate, which leads to low signal-to-quantization noise ratio (SQNR) during the estimation. The novelty of this work is the development of a smart sensor for jerk monitoring from a standard accelerometer, which has improved SQNR. The proposal is based on oversampling techniques that give a better estimation of jerk than that produced by a Nyquist-rate differentiator. Simulations and experimental results are presented to show the overall methodology performance.

  11. Microstructure-sensitive flow stress modeling for force prediction in laser assisted milling of Inconel 718

    Directory of Open Access Journals (Sweden)

    Pan Zhipeng

    2017-01-01

    Full Text Available Inconel 718 is a typical hard-to-machine material that requires thermally enhanced machining technology such as laser-assisted milling. Based upon finite element analysis, this study simulates the forces in the laser-assisted milling process of Inconel 718 considering the effects of grain growth due to γ' and γ" phases. The γ" phase is unstable and becomes the δ phase, which is likely to precipitate at a temperature over 750 °C. The temperature around the center of spot in the experiments is 850 °C, so the phase transformation and grain growth happen throughout the milling process. In the analysis, this study includes the microstructure evolution while accounting for the effects of dynamic recrystallization and grain growth through the Avrami model. The grain growth reduces the yield stress and flow stress, which improves the machinability. In finite element analysis (FEA, several boundary conditions of temperature varying with time are defined to simulate the movement of laser spot, and the constitutive model is described by Johnson-Cook equation. In experiments, this study collects three sets of cutting forces and finds that the predicted values are in close agreements with measurements especially in feed direction, in which the smallest error is around 5%. In another three simulations, this study also examines the effect of laser preheating on the cutting forces by comparison with a traditional milling process without laser assist. When the laser is off, the forces increase in all cases, which prove the softening effect of laser-assisted milling. In addition, when the axial depth of milling increases, the laser has a more significant influence, especially in axial direction, in which the force with laser is more than 18% smaller than the one without laser. Overall, this study validates the influence of laser-assisted milling on Inconel 718 by predicting the cutting forces in FEA.

  12. System for manufacturing wooden rotor blades for small wind mills

    Energy Technology Data Exchange (ETDEWEB)

    Moeller, B

    1991-05-01

    Acknowledging the need (also in developing countries) for small windmill wings with various patterns and aerodynamic characteristics a simple, low-cost hand-controlled copying milling machine was built (with standard parts) to reduce production time for one wing to 1-2 hours. A sensor-roll transfers the airfoil pattern to a set of two saw blades, driven by an electric motor, which carves the airfoil out of a wooden beam. It is thus possible to cut out each cross section of the wing and manufacture a constantly reproducible rotor blade. The hard-foam airfoil models - their shapes, material and production, the laminated beam - the preparation of the wood and the lamination, and the copying milling machine itself - its design and how to build, operate and maintain it, are described in detail. (AB)

  13. Interactions between Lactobacillus sakei and CNC (Staphylococcus xylosus and Kocuria varians) and their influence on proteolytic activity.

    Science.gov (United States)

    Tremonte, P; Reale, A; Di Renzo, T; Tipaldi, L; Di Luccia, A; Coppola, R; Sorrentino, E; Succi, M

    2010-11-01

    To evaluate interactions between Lactobacillus sakei and coagulase negative cocci (CNC) (Staphylococcus xylosus and Kocuria varians) and to investigate the influence of these interactions on their own proteolytic activity. Interactions occurring between strains of Lact. sakei and CNC were assessed by spectrophotometric analysis. The growth of 35 strains of Lact. sakei, used as indicators, was compared to that obtained combining the same strains with growing cells or cell-free supernatants of 20 CNC (18 Staph. xylosus and 2 K. varians). The proteolytic activity expressed by single strains or by their combinations was assessed on sarcoplasmic protein extracts by sodium dodecyl sulfate-polyacrylamide gel electrophoresis. The results evidenced that interactions are able to affect not only the growth but also the in vitro proteolytic activity of Lact. sakei and CNC used in combination. A relationship between the presence of interactions among useful strains and the strength of technological characteristics, such as proteolysis, was defined. The study highlighted that CNC are able to stimulate the growth of some Lact. sakei strains. At the same time, this interaction positively influences the proteolytic activity of strains used in combination. Given the importance of proteolysis during the ripening of fermented meats, this phenomenon should be taken into account to select meat starter cultures. © 2010 The Authors. © 2010 The Society for Applied Microbiology.

  14. A Design to Digitalize Hydraulic Cylinder Control of a Machine Tool ...

    African Journals Online (AJOL)

    Conventionally hydraulic piston - cylinder servos are actuated using analogue controls for machine tool axis drives. In this paper a design of the axis control system of an NC milling machine which employs a small stepping motor to digitally actuated hydraulic piston - cylinder servo drives existing on the machines Y-axis is ...

  15. Alginate based nanocomposite for microencapsulation of probiotic: Effect of cellulose nanocrystal (CNC) and lecithin.

    Science.gov (United States)

    Huq, Tanzina; Fraschini, Carole; Khan, Avik; Riedl, Bernard; Bouchard, Jean; Lacroix, Monique

    2017-07-15

    Probiotic (Lactobacillus rhamnosus ATCC 9595) was encapsulated in alginate-CNC-lecithin microbeads to produce nutraceutical microcapsules. Addition of CNC and lecithin in alginate microbeads (ACL-1) improved the viability of L. rhamnosus during gastric passage and storage. The compression strength of the freeze-dried ACL-1 microbeads improved 40% compared to alginate microbeads alone. Swelling studies revealed that addition of CNC and lecithin in alginate microbeads decreased (around 47%) the gastric fluid absorption but increased the dissolution time by 20min compared to alginate microbeads (A-0). During transition through the gastric passage, the viability of L. rhamnosus in dried ACL-1 microbeads was increased 37% as compared to A-0 based beads. At 25 and 4°C storage conditions, the viability of L. rhamnosus encapsulated in ACL-1 microbeads decreased by 1.23 and 1.08 log respectively, whereas the encapsulation with A-0 microbeads exhibited a 3.17 and 1.93 log reduction respectively. Copyright © 2017 Elsevier Ltd. All rights reserved.

  16. Protocadherin PAPC is expressed in the CNC and can compensate for the loss of PCNS.

    Science.gov (United States)

    Schneider, Martina; Huang, Chaolie; Becker, Sarah F S; Gradl, Dietmar; Wedlich, Doris

    2014-02-01

    Protocadherins represent the biggest subgroup within the cadherin superfamily of transmembrane glycoproteins. In contrast to classical type I cadherins, protocadherins in general exhibit only moderate adhesive activity. During embryogenesis, they are involved in cell signaling and regulate diverse morphogenetic processes, including morphogenetic movements during gastrulation and neural crest migration. The two protocadherins paraxial protocadherin (PAPC) and axial protocadherin (AXPC) are indispensable for proper gastrulation movements in Xenopus and zebrafish. The closest relative PCNS instead, is required for neural crest and somite formation. Here, we show that cranial neural crest (CNC) cells in addition to PCNS express PAPC, but not AXPC. Overexpression of PAPC resulted in comparable migration defects as knockdown of PCNS. Moreover, reconstitution experiments revealed that PAPC is able to replace PCNS in CNC cells, indicating that both protocadherins can regulate CNC migration. Copyright © 2013 Wiley Periodicals, Inc.

  17. Machinability of Stellite 6 hardfacing

    Directory of Open Access Journals (Sweden)

    Dudzinski D.

    2010-06-01

    Full Text Available This paper reports some experimental findings concerning the machinability at high cutting speed of nickel-base weld-deposited hardfacings for the manufacture of hot tooling. The forging work involves extreme impacts, forces, stresses and temperatures. Thus, mould dies must be extremely resistant. The aim of the project is to create a rapid prototyping process answering to forging conditions integrating a Stellite 6 hardfacing deposed PTA process. This study talks about the dry machining of the hardfacing, using a two tips machining tool and a high speed milling machine equipped by a power consumption recorder Wattpilote. The aim is to show the machinability of the hardfacing, measuring the power and the tip wear by optical microscope and white light interferometer, using different strategies and cutting conditions.

  18. Nontraditional machining processes research advances

    CERN Document Server

    2013-01-01

    Nontraditional machining employs processes that remove material by various methods involving thermal, electrical, chemical and mechanical energy or even combinations of these. Nontraditional Machining Processes covers recent research and development in techniques and processes which focus on achieving high accuracies and good surface finishes, parts machined without burrs or residual stresses especially with materials that cannot be machined by conventional methods. With applications to the automotive, aircraft and mould and die industries, Nontraditional Machining Processes explores different aspects and processes through dedicated chapters. The seven chapters explore recent research into a range of topics including laser assisted manufacturing, abrasive water jet milling and hybrid processes. Students and researchers will find the practical examples and new processes useful for both reference and for developing further processes. Industry professionals and materials engineers will also find Nontraditional M...

  19. Using Artificial Neural Networks to Model the Surface Roughness of Massive Wooden Edge-Glued Panels Made of Scotch Pine (Pinus sylvestris L. in a Machining Process with Computer Numerical Control

    Directory of Open Access Journals (Sweden)

    Sait Dundar Sofuoglu

    2015-08-01

    Full Text Available An artificial neural network (ANN approach was employed for the prediction and control of surface roughness (Ra and Rz in a computer numerical control (CNC machine. Experiments were performed on a CNC machine to obtain data used for the training and testing of an ANN. Experimental studies were conducted, and a model based on the experimental results was set up. Five machining parameters (cutter type, tool clearance strategy, spindle speed, feed rate, and depth of cut were used. One hidden layer was used for all models, while there were five neurons in the hidden layer of the Ra and Rz models. The RMSE values were calculated as 1.05 and 3.70. The mean absolute percentage error (MAPE values were calculated as 20.18 and 15.14, which can be considered as a good prediction. The results of the ANN approach were compared with the measured values. It was shown that the ANN prediction model obtained is a useful and effective tool for modeling the Ra and Rz of wood. The results of the present research can be applied in the wood machining industry to reduce energy, time, and cost.

  20. Optical sensor platform based on cellulose nanocrystals (CNC) - 4'-(hexyloxy)-4-biphenylcarbonitrile (HOBC) bi-phase nematic liquid crystal composite films.

    Science.gov (United States)

    Santos, Moliria V; Tercjak, Agnieszka; Gutierrez, Junkal; Barud, Hernane S; Napoli, Mariana; Nalin, Marcelo; Ribeiro, Sidney J L

    2017-07-15

    The preparation of composite materials has gained tremendous attention due to the potential synergy of the combined materials. Here we fabricate novel thermal/electrical responsive photonic composite films combining cellulose nanocrystals (CNC) with a low molecular weight nematic liquid crystal (NLC), 4'-(hexyloxy)-4-biphenylcarbonitrile (HOBC). The obtained composite material combines both intense structural coloration of photonic cellulose and thermal and conductive properties of NLC. Scanning electron microscopy (SEM) results confirmed that liquid crystals coated CNC films maintain chiral nematic structure characteristic of CNC film and simultaneously, transversal cross-section scanning electron microscopy images indicated penetration of liquid crystals through the CNC layers. Investigated composite film maintain NLC optical properties being switchable as a function of temperature during heating/cooling cycles. The relationship between the morphology and thermoresponsive in the micro/nanostructured materials was investigated by using transmission optical microscopy (TOM). Conductive response of the composite films was proved by Electrostatic force microscopy (EFM) measurement. Designed thermo- and electro-responsive materials open novel simple pathway of fabrication of CNC-based materials with tunable properties. Copyright © 2017. Published by Elsevier Ltd.

  1. The effect of cellulose nanocrystal (CNC) from rattan biomass as filler and citric acid as co-plasticizer on tensile properties of sago starch biocomposite

    Science.gov (United States)

    Nasution, Halimatuddahliana; Harahap, Hamidah; Afandy, Yayang; Fath, M. Thoriq Al

    2017-11-01

    Biocomposite containing cellulose nanocrystals (CNC) from rattan biomass as fillers and citric acid as co-plasticizer. Rattan biomass is a fiber waste from processing industry of rattan which contains 37.6% cellulose. Isolation of alpha cellulose from rattan biomass was prepared by using three stages: delignification, alkalization, and bleaching. It was delignificated with 3.5% HNO3 and NaNO2, precipitated with 17.5% NaOH, bleaching process with 10% H2O2. The preparation of CNC includes acid hydrolysis using 45% H2SO4 and followed by mechanical processes of ultrasonication, centrifugation, and filtration with a dialysis membrane. Biocomposite was prepared using a solution casting method, which includes 1-4 wt % CNC as fillers, 10-40 wt% citric acid as co-plasticizer and 30 wt% glycerol as plasticizer. The results of TGA, SEM and XRD characteristic of CNC show that CNC has low residue mass, rod like and network like shape with crystallinity index 84.46%. Biocomposite characteristic consists of SEM, tensile strength and elongation at break. The resultshows that biocomposites by addition of CNC and citric acid have a smooth surface and homogeneous distribution of fillers. The tensile strength of biocomposites was increased by addition CNC and citric acid. The addition of CNC decreases the elongation at break but by addition of citric acid, the elongation at break was increased.

  2. Residual stresses analysis in ball end milling of nickel-based superalloy Inconel 718

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Junteng; Zhang, Dinghua; Wu, Baohai; Luo, Ming [Key Laboratory of Contemporary Design and Integrated Manufacturing Technology, Northwestern Polytechnical University (China)

    2017-11-15

    Inconel 718 is widely used in the aviation, space, automotive and biomedical industries because of its outstanding properties. Near-surface residual stresses that are induced by ball end milling in Inconel 718 can be crucial for the performance and service time of the machined parts. In this paper, the influences of cutting conditions, including the use of cutting parameters, cutting fluid and spindle angles, on the residual stresses in the ball end milling process of Inconel 718 alloy were investigated experimentally. X-ray diffraction measurements reveal that residual stress distributions are highly influenced by cutting parameters, especially the depth of cut and cutting speed. The milling operation with cooling induces more compressive stresses trend and the magnitude of the residual stresses increases in the tensile direction with the increase of spindle angles. These cutting induced effects were further discussed with respect to thermal- mechanical coupling theory and some observations made by optical microscopy. From this investigation, it is suggested that the machining process parameters are not the smaller the better for the control of residual stresses in the ball end milling process of Inconel 718. (author)

  3. Are computer numerical control (CNC)-manufactured patient-specific metal templates available for posterior thoracic pedicle screw insertion? Feasibility and accuracy evaluation.

    Science.gov (United States)

    Kong, Xiangxue; Tang, Lei; Ye, Qiang; Huang, Wenhua; Li, Jianyi

    2017-11-01

    Accurate and safe posterior thoracic pedicle insertion (PTPI) remains a challenge. Patient-specific drill templates (PDTs) created by rapid prototyping (RP) can assist in posterior thoracic pedicle insertion, but pose biocompatibility risks. The aims of this study were to develop alternative PDTs with computer numerical control (CNC) and assess their feasibility and accuracy in assisting PTPI. Preoperative CT images of 31 cadaveric thoracic vertebras were obtained and then the optimal pedicle screw trajectories were planned. The PDTs with optimal screw trajectories were randomly assigned to be designed and manufactured by CNC or RP in each vertebra. With the guide of the CNC- or RP-manufactured PDTs, the appropriate screws were inserted into the pedicles. Postoperative CT scans were performed to analyze any deviations at entry point and midpoint of the pedicles. The CNC group was found to be significant manufacture-time-shortening, and cost-decreasing, when compared with the RP group (P  0.05). The screw positions were grade 0 in 90.3% and grade 1 in 9.7% of the cases in the CNC group and grade 0 in 93.5% and grade 1 in 6.5% of the cases in the RP group (P = 0.641). CNC-manufactured PDTs are viable for assisting in PTPI with good feasibility and accuracy.

  4. Performance optimization of a CNC machine through exploration of the timed state space

    NARCIS (Netherlands)

    Mota, M.A. Mujica; Piera, Miquel Angel

    2010-01-01

    Flexible production units provide very efficient mechanisms to adapt the type and production rate according to fluctuations in demand. The optimal sequence of the different manufacturing tasks in each machine is a challenging problem that can deal with important productivity benefits.

  5. Forward and reverse mapping for milling process using artificial neural networks

    Directory of Open Access Journals (Sweden)

    Rashmi L. Malghan

    2018-02-01

    Full Text Available The data set presented is related to the milling process of AA6061-4.5%Cu-5%SiCp composite. The data primarily concentrates on predicting values of some machining responses, such as cutting force, surface finish and power utilization utilizing using forward back propagation neural network based approach, i.e. ANN based on three process parameters, such as spindle speed, feed rate and depth of cut.The comparing reverse model is likewise created to prescribe the ideal settings of processing parameters for accomplishing the desired responses as indicated by the necessities of the end clients. These modelling approaches are very proficient to foresee the benefits of machining responses and also process parameter settings in light of the experimental technique. Keywords: ANN, Forward mapping, Reverse mapping, Milling process

  6. Optimizing the way kinematical feed chains with great distance between slides are chosen for CNC machine tools

    Science.gov (United States)

    Lucian, P.; Gheorghe, S.

    2017-08-01

    This paper presents a new method, based on FRISCO formula, for optimizing the choice of the best control system for kinematical feed chains with great distance between slides used in computer numerical controlled machine tools. Such machines are usually, but not limited to, used for machining large and complex parts (mostly in the aviation industry) or complex casting molds. For such machine tools the kinematic feed chains are arranged in a dual-parallel drive structure that allows the mobile element to be moved by the two kinematical branches and their related control systems. Such an arrangement allows for high speed and high rigidity (a critical requirement for precision machining) during the machining process. A significant issue for such an arrangement it’s the ability of the two parallel control systems to follow the same trajectory accurately in order to address this issue it is necessary to achieve synchronous motion control for the two kinematical branches ensuring that the correct perpendicular position it’s kept by the mobile element during its motion on the two slides.

  7. Rossiter-McLaughlin observations of 55 Cnc e

    DEFF Research Database (Denmark)

    Lopez-Morales, Mercedes; Triaud, Amaury H. M. J.; Rodler, Florian

    2014-01-01

    We present Rossiter-McLaughlin observations of the transiting super-Earth 55 Cnc e collected during six transit events between 2012 January and 2013 November with HARPS and HARPS-N. We detect no radial velocity signal above 35 cm s–1 (3σ) and confine the stellar v sin i to 0.2 ± 0.5 km s–1. The s...

  8. Modularity Design Approach for Preventive Machine Maintenance

    Science.gov (United States)

    Ernawati, D.; Pudji, E.; Ngatilah, Y.; Handoyo, R.

    2018-01-01

    In a company, machine maintenance system will be very influential in production process activity. The company should have a scheduled engine maintenance system that does not require high costs when repairing and replacing machine parts. Modularity Design method is able to provide solutions to the engine maintenance scheduling system and can prevent fatal damage to the engine components. It can minimize the cost of repair and replacement of these machine components.The paper provides a solution to machine maintenance problems. The paper is also completed with case study of milling machines. That case studies can give us a real description about impact implementation of modularity design to prevent fatal damage to components and minimize the cost of repair and replacement of components of the machine.

  9. Fidget with Widgets: CNC Activity Introduces the Flatbed Router

    Science.gov (United States)

    Tryon, Daniel V.

    2006-01-01

    The computer numerical control (CNC) flatbed router is a powerful tool and a must-have piece of equipment for any technology education program in which students will produce a product--whether it involves Manufacturing, Materials Processing, or any of the vast array of Project Lead the Way courses. This article describes an activity--producing a…

  10. Catalytic hydrogenation of CO2 to formates by lutidine-derived Ru-CNC pincer complex : theoretical insight into unrealized potential

    NARCIS (Netherlands)

    Filonenko, G.; Smykowski, D.; Szyja, B.M.; Li, G.; Szczygiel, J.; Hensen, E.J.M.; Pidko, E.A.

    2015-01-01

    Metal-ligand cooperative properties of a bis-N-heterocyclic carbene ruthenium CNC-pincer catalyst and its activity in CO2 hydrogenation to formates were studied by DFT calculations complemented by NMR spectroscopy and kinetic measurements. The dearomatized Ru-CNC* pincer (1*) is significantly more

  11. Investigation into the accuracy of a proposed laser diode based multilateration machine tool calibration system

    International Nuclear Information System (INIS)

    Fletcher, S; Longstaff, A P; Myers, A

    2005-01-01

    Geometric and thermal calibration of CNC machine tools is required in modern machine shops with volumetric accuracy assessment becoming the standard machine tool qualification in many industries. Laser interferometry is a popular method of measuring the errors but this, and other alternatives, tend to be expensive, time consuming or both. This paper investigates the feasibility of using a laser diode based system that capitalises on the low cost nature of the diode to provide multiple laser sources for fast error measurement using multilateration. Laser diode module technology enables improved wavelength stability and spectral linewidth which are important factors for laser interferometry. With more than three laser sources, the set-up process can be greatly simplified while providing flexibility in the location of the laser sources improving the accuracy of the system

  12. Machining of {gamma}-TiAl

    Energy Technology Data Exchange (ETDEWEB)

    Aust, E.; Niemann, H.-R. [GKSS-Forschungszentrum Geesthacht GmbH (Germany). Inst. fuer Werkstofforschung

    1999-09-01

    Knowledge of the machining parameters for titanium aluminides of the type {gamma}-TiAl is essential for the acceptance and application of this new heat-resistant light-weight material for high performance components in automobile and aircraft engines. This work evaluates drilling, turning, sawing, milling, electroerosion, grinding, and high-pressure water-jetting of primary castings. The results indicate that there is a potential for each machining process, but a high quality of surface finish can only be achieved by some of the processes. (orig.)

  13. Chatter and machine tools

    CERN Document Server

    Stone, Brian

    2014-01-01

    Focussing on occurrences of unstable vibrations, or Chatter, in machine tools, this book gives important insights into how to eliminate chatter with associated improvements in product quality, surface finish and tool wear. Covering a wide range of machining processes, including turning, drilling, milling and grinding, the author uses his research expertise and practical knowledge of vibration problems to provide solutions supported by experimental evidence of their effectiveness. In addition, this book contains links to supplementary animation programs that help readers to visualise the ideas detailed in the text. Advancing knowledge in chatter avoidance and suggesting areas for new innovations, Chatter and Machine Tools serves as a handbook for those desiring to achieve significant reductions in noise, longer tool and grinding wheel life and improved product finish.

  14. Predicting the surface roughness in the dry machining of duplex stainless steel (DSS

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2013-04-01

    Full Text Available This paper examines the influence of cutting parameters, namely cutting speed, feed and depth of cut onto surface roughness after DSS turning process. The study included developing a mathematical model to determine the surface roughness. Verification research has been carried out on CNC lathe; hence the test plan has been adjusted to the possibility of programmable machines controlling GE Fanuc Series 0-T. The comparison of results obtained by given experimental plan was performed in industrial company.

  15. Machinability evaluation of titanium alloys (Part 2)--Analyses of cutting force and spindle motor current.

    Science.gov (United States)

    Kikuchi, Masafumi; Okuno, Osamu

    2004-12-01

    To establish a method of determining the machinability of dental materials for CAD/CAM systems, the machinability of titanium, two titanium alloys (Ti-6Al-4V and Ti-6Al-7Nb), and free-cutting brass was evaluated through cutting force and spindle motor current. The metals were slotted using a milling machine and square end mills at four cutting conditions. Both the static and dynamic components of the cutting force represented well the machinability of the metals tested: the machinability of Ti-6Al-4V and Ti-6Al-7Nb was worse than that of titanium, while that of free-cutting brass was better. On the other hand, the results indicated that the spindle motor current was not sensitive enough to detect the material difference among the titanium and its alloys.

  16. Study on the Optimum Cutting Parameters of an Aluminum Mold for Effective Bonding Strength of a PDMS Microfluidic Device

    Directory of Open Access Journals (Sweden)

    Caffiyar Mohamed Yousuff

    2017-08-01

    Full Text Available Master mold fabricated using micro milling is an easy way to develop the polydimethylsiloxane (PDMS based microfluidic device. Achieving high-quality micro-milled surface is important for excellent bonding strength between PDMS and glass slide. The aim of our experiment is to study the optimal cutting parameters for micro milling an aluminum mold insert for the production of a fine resolution microstructure with the minimum surface roughness using conventional computer numerical control (CNC machine systems; we also aim to measure the bonding strength of PDMS with different surface roughnesses. Response surface methodology was employed to optimize the cutting parameters in order to obtain high surface smoothness. The cutting parameters were demonstrated with the following combinations: 20,000 rpm spindle speed, 50 mm/min feed rate, depth of cut 5 µm with tool size 200 µm or less; this gives a fine resolution microstructure with the minimum surface roughness and strong bonding strength between PDMS–PDMS and PDMS–glass.

  17. A Study of Resin as Master Jewellery Material, Surface Quality and Machining Time Improvement by Implementing Appropriate Cutting Strategy

    Directory of Open Access Journals (Sweden)

    Puspaputra Paryana

    2017-01-01

    Full Text Available This paper deals with a research about art and jewellery product machining that focused in the selection of appropriate material for jewellery master which is machined by CNC. CNC is used for better surface finish for no undercut design and more complex ornament. The need of production speed requires minimum process without reducing the quality of detail ornament significantly. Problems occur when high surface quality is required. In that condition high speed spindle is used with low feeding speed, as a result is high temperature in cutter-material area will melt the resin and build the build-up edge (BUE. Due to the existence of BUE, the cutting tool will no longer cut the resin, as a result the resin will then melt due to friction and the melt resin will then stuck on the relief and surface finish become worst and rework should be done. When required surface is achieved problem also occur in next going process, that is silicon mould making. Due to galvanization process for silicon at about 170°C, resin material may be broken or cracked. Research is then conducted to select appropriate resin type suitable for all production steps.

  18. Replication of optical microlens arrays using photoresist coated molds

    DEFF Research Database (Denmark)

    Chakrabarti, Maumita; Dam-Hansen, Carsten; Stubager, Jørgen

    2016-01-01

    A cost reduced method of producing injection molding tools is reported and demonstrated for the fabrication of optical microlens arrays. A standard computer-numerical-control (CNC) milling machine was used to make a rough mold in steel. Surface treatment of the steel mold by spray coating...... with photoresist is used to smooth the mold surface providing good optical quality. The tool and process are demonstrated for the fabrication of an ø50 mm beam homogenizer for a color mixing LED light engine. The acceptance angle of the microlens array is optimized, in order to maximize the optical efficiency from...

  19. Al-7075 Malzemesinin Freze Tezghamp305nda Delme amp304amp351leminde Farklamp305 Devir Ve amp304lerleme Hamp305zlaramp305 amp304in Oluamp351an Titreamp351imlerin amp304ncelenmesi

    Directory of Open Access Journals (Sweden)

    C. Sevim

    2015-04-01

    Full Text Available Abstract This study investigates the vibration of Al-7075 material during the drilling process by CNC milling machine using TIN covered drilling bit. A triaxial acceleration sensor is used for vibration tests. Drilling processes are made on same block for two different rate of feed five different number of revolution and without cooling liquid. The same series drilling bits are used in the course of each drilling processes. Vibration values which occur during the drilling process under different conditions are investigated and optimum vibration values are determined as 100 mmmin rate of feed and 1250 revmin.

  20. Surface texture generation during cylindrical milling in the aspect of cutting force variations

    International Nuclear Information System (INIS)

    Wojciechowski, S; Twardowski, P; Pelic, M

    2014-01-01

    The work presented here concentrates on surface texture analysis, after cylindrical milling of hardened steel. Cutting force variations occurring in the machining process have direct influence on the cutter displacements and thus on the generated surface texture. Therefore, in these experiments, the influence of active number of teeth (z c ) on the cutting force variations was investigated. Cutting forces and cutter displacements were measured during machining process (online) using, namely piezoelectric force dynamometer and 3D laser vibrometer. Surface roughness parameters were measured using stylus surface profiler. The surface roughness model including cutting parameters (f z , D) and cutting force variations was also developed. The research revealed that in cylindrical milling process, cutting force variations have immediate influence on surface texture generation

  1. Ion-plasma gun for ion-milling machine

    Science.gov (United States)

    Kaminsky, Manfred S.; Campana, Jr., Thomas J.

    1976-01-01

    An ion gun includes an elongated electrode with a hollow end portion closed by a perforated end plate. The end plate is positioned parallel to a perforated flat electrode of opposite electrical polarity. An insulated sleeve encompasses the elongated electrode and extends outwardly from the perforated end towards the flat electrode. The sleeve length is separated into two portions of different materials. The first is formed of a high-temperature material that extends over the hollow portion of the elongated electrode where the arc is initiated by a point source electrode. The second sleeve portion extending over the remainder of the elongated electrode is of a resilient material for enhanced seal-forming ability and retention of plasma gas. Perforations are arranged in the flat electrode in a mutually opposing triangular pattern to project a plasma beam having a generally flat current profile towards a target requiring precision milling.

  2. Complexity of CNC transcription factors as revealed by gene targeting of the Nrf3 locus.

    Science.gov (United States)

    Derjuga, Anna; Gourley, Tania S; Holm, Teresa M; Heng, Henry H Q; Shivdasani, Ramesh A; Ahmed, Rafi; Andrews, Nancy C; Blank, Volker

    2004-04-01

    Cap'n'collar (CNC) family basic leucine zipper transcription factors play crucial roles in the regulation of mammalian gene expression and development. To determine the in vivo function of the CNC protein Nrf3 (NF-E2-related factor 3), we generated mice deficient in this transcription factor. We performed targeted disruption of two Nrf3 exons coding for CNC homology, basic DNA-binding, and leucine zipper dimerization domains. Nrf3 null mice developed normally and revealed no obvious phenotypic differences compared to wild-type animals. Nrf3(-/-) mice were fertile, and gross anatomy as well as behavior appeared normal. The mice showed normal age progression and did not show any apparent additional phenotype during their life span. We observed no differences in various blood parameters and chemistry values. We infected wild-type and Nrf3(-/-) mice with acute lymphocytic choriomeningitis virus and found no differences in these animals with respect to their number of virus-specific CD8 and CD4 T cells as well as their B-lymphocyte response. To determine whether the mild phenotype of Nrf3 null animals is due to functional redundancy, we generated mice deficient in multiple CNC factors. Contrary to our expectations, an absence of Nrf3 does not seem to cause additional lethality in compound Nrf3(-/-)/Nrf2(-/-) and Nrf3(-/-)/p45(-/-) mice. We hypothesize that the role of Nrf3 in vivo may become apparent only after appropriate challenge to the mice.

  3. Enhancement studies on operation and control of water usage in closed cycle paper mills; Vaehaevetisen paperikoneen vesijaerjestelmaen dynamiikan tutkiminen - PMSY 01

    Energy Technology Data Exchange (ETDEWEB)

    Laukkanen, I. [VTT Automation, Espoo (Finland)

    1998-12-31

    The dynamics of pulp and water systems of a closed cycle paper mill was studied in the project using a detailed simulation model. The model covers the main parts of the manufacture of the body paper from the pulp containers to the rollers of a paper machine. The main adjustments of the process and parts of the automation are included in the simulation model. The first application of the model was the preliminary training of the operators of the mill. The objective of the training was to develop the process control and to teach, by the aid of the model, the operation of the new mill under different operating conditions. Valmet Datamatic XD process control system, commercially available, was used in the training for operation of the simulator, due to which the training was realistic. The same simulation model was used for analysis of the dynamics of the water consumption of the mill under different, which are normal operation, change of the quality, breaks in the machine, and the process and equipment failures. The model was also used for investigation of interfering substances in the flow networks of the mill. All the simulations were carried out before the mill start-up with the APMS software developed by VTT Automation. Dynamic simulation appeared to be an efficient method for validation of the process and automation planning of a closed cycle paper mill, as well as for training of operators. Due to proper training the start-up of the mill is easy. The methods developed in the project for water cycles and quality management of a paper machine are directly applicable for other corresponding process plants. (orig.)

  4. Enhancement studies on operation and control of water usage in closed cycle paper mills; Vaehaevetisen paperikoneen vesijaerjestelmaen dynamiikan tutkiminen - PMSY 01

    Energy Technology Data Exchange (ETDEWEB)

    Laukkanen, I [VTT Automation, Espoo (Finland)

    1999-12-31

    The dynamics of pulp and water systems of a closed cycle paper mill was studied in the project using a detailed simulation model. The model covers the main parts of the manufacture of the body paper from the pulp containers to the rollers of a paper machine. The main adjustments of the process and parts of the automation are included in the simulation model. The first application of the model was the preliminary training of the operators of the mill. The objective of the training was to develop the process control and to teach, by the aid of the model, the operation of the new mill under different operating conditions. Valmet Datamatic XD process control system, commercially available, was used in the training for operation of the simulator, due to which the training was realistic. The same simulation model was used for analysis of the dynamics of the water consumption of the mill under different, which are normal operation, change of the quality, breaks in the machine, and the process and equipment failures. The model was also used for investigation of interfering substances in the flow networks of the mill. All the simulations were carried out before the mill start-up with the APMS software developed by VTT Automation. Dynamic simulation appeared to be an efficient method for validation of the process and automation planning of a closed cycle paper mill, as well as for training of operators. Due to proper training the start-up of the mill is easy. The methods developed in the project for water cycles and quality management of a paper machine are directly applicable for other corresponding process plants. (orig.)

  5. Flank wear and I-kaz 3D correlation in ball end milling process of Inconel 718

    Directory of Open Access Journals (Sweden)

    M.A.S.M. Tahir

    2015-12-01

    Full Text Available Tool wear may deteriorate the machine product quality due to high surface roughness, dimension exceeding tolerance and also to machine tool itself. Tool wear monitoring system is vital to be used in machining process to achieve high quality of the machined product and at the same time improve the productivity. Nowadays, many monitoring system developed using various sensor and statistical technique to analyze the signals being used. In this paper, I-kaz 3D method is used to analyze cutting force signal in milling process of Inconel 718 for monitoring the status of tool wear in milling process. The results from analyzing cutting force show that I-kaz 3D coefficient has a correlation with cutting tool condition. Tool wear will generate high value of I-kaz 3D coefficient than the sharp cutting tool. Furthermore, the three dimension graphical representation of I-kaz 3D for all cutting condition shown that the degree of scattering data increases with tool wear progression.

  6. Fabrication of a Micro-Lens Array Mold by Micro Ball End-Milling and Its Hot Embossing

    Directory of Open Access Journals (Sweden)

    Peng Gao

    2018-02-01

    Full Text Available Hot embossing is an efficient technique for manufacturing high-quality micro-lens arrays. The machining quality is significant for hot embossing the micro-lens array mold. This study investigates the effects of micro ball end-milling on the machining quality of AISI H13 tool steel used in the micro-lens array mold. The micro ball end-milling experiments were performed under different machining strategies, and the surface roughness and scallop height of the machined micro-lens array mold are measured. The experimental results showed that a three-dimensional (3D offset spiral strategy could achieve a higher machining quality in comparison with other strategies assessed in this study. Moreover, the 3D offset spiral strategy is more appropriate for machining the micro-lens array mold. With an increase of the cutting speed and feed rate, the surface roughness of the micro-lens array mold slightly increases, while a small step-over can greatly reduce the surface roughness. In addition, a hot embossing experiment was undertaken, and the obtained results indicated higher-quality production of the micro-lens array mold by the 3D offset spiral strategy.

  7. Stress and accidental defect detection on rolling mill rolls

    International Nuclear Information System (INIS)

    Auzas, J.-D.

    1999-01-01

    During the rolling mill process, rolls are submitted to high pressures that can lead to local decohesion or metallurgical changes. Both these cracks or softened areas must be detected as soon as they appear because of the risk of spalling, marks on the product, and mill wreck. These defects can be detected using the eddy current method, and particularly sensors specially developed for micro-defects detection. These sensors must be adapted to the environment of a roll grinding machine on which they must be installed. Users' schedule of conditions also require them to be attached to a wide range of eddy current generator and automatic computerized interpretation. Mill requirements for new high tech roll grades and quality lead to continuous development and improvement of the tools that will provide immediate 'go - no go' information. This paper is an update of these developments. (author)

  8. Experimental investigation of Surface Roughness and Cutting force in CNC Turning - A Review

    Directory of Open Access Journals (Sweden)

    Dhiraj Patel

    2014-08-01

    Full Text Available The main purpose of this review paper is to check whether quality lies within desired tolerance level which can be accepted by the customers. So, experimental investigation surface roughness and cutting force using various CNC machining parameters including spindle speed (N, feed rate (f, and depth of cut (d,flow rate (Q and insert nose radius (r. As such, a solemn attempt is made in this paper to investigate the response parameters, viz., Cutting force and Surface Roughness (Ra a by experimentation on EN 19 turning process. The Design of experiments is carried-out considering Taguchi Technique with four input parameters, namely, spindle speed, feed rate, and depth of cut, flow rate and insert nose radius .The experiments are conducted considering the above materials for L16 and then the impact of each parameter is estimated by ANOAVA. Then the regression analysis is carried-out to find the trend of the response of each material. This experimental study aims at taguchi method has been applied for finding the effect on surface roughness and cutting force by various process parameters. And after that we can easily find out that which parameter will be more affect.

  9. ANN Surface Roughness Optimization of AZ61 Magnesium Alloy Finish Turning: Minimum Machining Times at Prime Machining Costs

    Directory of Open Access Journals (Sweden)

    Adel Taha Abbas

    2018-05-01

    Full Text Available Magnesium alloys are widely used in aerospace vehicles and modern cars, due to their rapid machinability at high cutting speeds. A novel Edgeworth–Pareto optimization of an artificial neural network (ANN is presented in this paper for surface roughness (Ra prediction of one component in computer numerical control (CNC turning over minimal machining time (Tm and at prime machining costs (C. An ANN is built in the Matlab programming environment, based on a 4-12-3 multi-layer perceptron (MLP, to predict Ra, Tm, and C, in relation to cutting speed, vc, depth of cut, ap, and feed per revolution, fr. For the first time, a profile of an AZ61 alloy workpiece after finish turning is constructed using an ANN for the range of experimental values vc, ap, and fr. The global minimum length of a three-dimensional estimation vector was defined with the following coordinates: Ra = 0.087 μm, Tm = 0.358 min/cm3, C = $8.2973. Likewise, the corresponding finish-turning parameters were also estimated: cutting speed vc = 250 m/min, cutting depth ap = 1.0 mm, and feed per revolution fr = 0.08 mm/rev. The ANN model achieved a reliable prediction accuracy of ±1.35% for surface roughness.

  10. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  11. Micro structrual characterization and analysis of ball milled silicon carbide

    Science.gov (United States)

    Madhusudan, B. M.; Raju, H. P.; Ghanaraja., S.

    2018-04-01

    Mechanical alloying has been one of the prominent methods of powder synthesis technique in solid state involving cyclic deformation, cold welding and fracturing of powder particles. Powder particles in this method are subjected to greater mechanical deformation due to the impact of ball-powder-ball and ball-powder-container collisions that occurs during mechanical alloying. Strain hardening and fracture of particles decreases the size of the particles and creates new surfaces. The objective of this Present work is to use ball milling of SiC powder for different duration of 5, 10, 15 and 20 hours by High energy planetary ball milling machine and to evaluate the effect of ball milling on SiC powder. Micro structural Studies using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD) and EDAX has been investigated.

  12. Condition monitoring of face milling tool using K-star algorithm and histogram features of vibration signal

    Directory of Open Access Journals (Sweden)

    C.K. Madhusudana

    2016-09-01

    Full Text Available This paper deals with the fault diagnosis of the face milling tool based on machine learning approach using histogram features and K-star algorithm technique. Vibration signals of the milling tool under healthy and different fault conditions are acquired during machining of steel alloy 42CrMo4. Histogram features are extracted from the acquired signals. The decision tree is used to select the salient features out of all the extracted features and these selected features are used as an input to the classifier. K-star algorithm is used as a classifier and the output of the model is utilised to study and classify the different conditions of the face milling tool. Based on the experimental results, K-star algorithm is provided a better classification accuracy in the range from 94% to 96% with histogram features and is acceptable for fault diagnosis.

  13. Multi objective optimization model for minimizing production cost and environmental impact in CNC turning process

    Science.gov (United States)

    Widhiarso, Wahyu; Rosyidi, Cucuk Nur

    2018-02-01

    Minimizing production cost in a manufacturing company will increase the profit of the company. The cutting parameters will affect total processing time which then will affect the production cost of machining process. Besides affecting the production cost and processing time, the cutting parameters will also affect the environment. An optimization model is needed to determine the optimum cutting parameters. In this paper, we develop an optimization model to minimize the production cost and the environmental impact in CNC turning process. The model is used a multi objective optimization. Cutting speed and feed rate are served as the decision variables. Constraints considered are cutting speed, feed rate, cutting force, output power, and surface roughness. The environmental impact is converted from the environmental burden by using eco-indicator 99. Numerical example is given to show the implementation of the model and solved using OptQuest of Oracle Crystal Ball software. The results of optimization indicate that the model can be used to optimize the cutting parameters to minimize the production cost and the environmental impact.

  14. Valence shell threshold photoelectron spectroscopy of the CHxCN (x = 0-2) and CNC radicals.

    Science.gov (United States)

    Garcia, Gustavo A; Krüger, Julia; Gans, Bérenger; Falvo, Cyril; Coudert, Laurent H; Loison, Jean-Christophe

    2017-07-07

    We present the photoelectron spectroscopy of four radical species, CH x CN (x = 0-2) and CNC, formed in a microwave discharge flow-tube reactor by consecutive H abstractions from CH 3 CN (CH x CN + F → CH x-1 CN + HF (x = 1-3)). The spectra were obtained combining tunable vacuum ultraviolet synchrotron radiation with double imaging electron/ion coincidence techniques, which yielded mass-selected threshold photoelectron spectra. The results obtained for H 2 CCN complement existing ones while for the other radicals the data represent the first observation of their (single-photon) ionizing transitions. In the case of H 2 CCN, Franck-Condon calculations have been performed in order to assign the vibrational structure of the X + 1 A 1 ←X 2 B 1 ionizing transition. A similar treatment for the HCCN, CCN, and CNC radicals appeared to be more complicated mainly because a Renner-Teller effect strongly affects the vibrational levels of the ground electronic state of the HCCN + , CCN, and CNC species. Nevertheless, the first adiabatic ionization energies of these radicals are reported and compared to our ab initio calculated values, leading to new values for enthalpies of formation (Δ f H 298 0 (HCCN + (X 2 A ' ))=1517±12kJmol -1 ,Δ f H 298 0 (CCN(X 2 Π))=682±13kJmol -1 , and Δ f H 298 0 (CNC(X 2 Πg))=676±12kJmol -1 ), which are of fundamental importance for astrochemistry.

  15. Optimization of Milling Parameters Employing Desirability Functions

    Science.gov (United States)

    Ribeiro, J. L. S.; Rubio, J. C. Campos; Abrão, A. M.

    2011-01-01

    The principal aim of this paper is to investigate the influence of tool material (one cermet and two coated carbide grades), cutting speed and feed rate on the machinability of hardened AISI H13 hot work steel, in order to identify the cutting conditions which lead to optimal performance. A multiple response optimization procedure based on tool life, surface roughness, milling forces and the machining time (required to produce a sample cavity) was employed. The results indicated that the TiCN-TiN coated carbide and cermet presented similar results concerning the global optimum values for cutting speed and feed rate per tooth, outperforming the TiN-TiCN-Al2O3 coated carbide tool.

  16. Finite Element Method in Machining Processes

    CERN Document Server

    Markopoulos, Angelos P

    2013-01-01

    Finite Element Method in Machining Processes provides a concise study on the way the Finite Element Method (FEM) is used in the case of manufacturing processes, primarily in machining. The basics of this kind of modeling are detailed to create a reference that will provide guidelines for those who start to study this method now, but also for scientists already involved in FEM and want to expand their research. A discussion on FEM, formulations and techniques currently in use is followed up by machining case studies. Orthogonal cutting, oblique cutting, 3D simulations for turning and milling, grinding, and state-of-the-art topics such as high speed machining and micromachining are explained with relevant examples. This is all supported by a literature review and a reference list for further study. As FEM is a key method for researchers in the manufacturing and especially in the machining sector, Finite Element Method in Machining Processes is a key reference for students studying manufacturing processes but al...

  17. The normal conformal Cartan connection and the Bach tensor

    International Nuclear Information System (INIS)

    Korzynski, Mikolaj; Lewandowski, Jerzy

    2003-01-01

    The goal of this paper is to express the Bach tensor of a four-dimensional conformal geometry of an arbitrary signature by the Cartan normal conformal (CNC) connection. We show that the Bach tensor can be identified with the Yang-Mills current of the connection. It follows from that result that a conformal geometry whose CNC connection is reducible in an appropriate way has a degenerate Bach tensor. As an example we study the case of a CNC connection which admits a twisting covariantly constant twistor field. This class of conformal geometries of this property is known as given by the Fefferman metric tensors. We use our result to calculate the Bach tensor of an arbitrary Fefferman metric and show that it is proportional to the tensorial square of the four-fold eigenvector of the Weyl tensor. Finally, we solve the Yang-Mills equations imposed on the CNC connection for all the homogeneous Fefferman metrics. The only solution is the Nurowski-Plebanski metric

  18. Establishing Relationship between Process Parameters and Temperature during High Speed End Milling of Soda Lime Glass

    Science.gov (United States)

    Nasima Bagum, Mst.; Konneh, Mohamed; Yeakub Ali, Mohammad

    2018-01-01

    In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for machining soda lime glass. Soda lime glass is a strain rate and temperature sensitive material; especially around glass transition temperature Tg, ductility increased and strength decreased. Hence, it is envisaged that the generated temperature by high-speed end milling (HSEM) could be brought close to the glass transition temperature, which promote ductile machining. In this research, the objective is to investigate the effect of high speed machining parameters on generated temperature. The cutting parameters were optimized to generate temperature around glass transition temperature of soda lime using response surface methodology (RSM). Result showed that the most influencing process parameter is feed rate followed by spindle speed and depth of cut to generate temperature. Confirmation test showed that combination of spindle speed 30,173 rpm, feed rate 13.2 mm/min and depth of cut 37.68 µm generate 635°C, hence ductile chip removal with machined surface Ra 0.358 µm was possible to achieve.

  19. New approach to recycling and waste-to-energy in paper production, Urban Mill

    Energy Technology Data Exchange (ETDEWEB)

    Ristola, P. [Metso Corporation (Finland)

    2002-10-01

    Greenfield paper mills are commonly perceived as massive investments with a high level of associated impact on the local environment. Parallel to this, increasingly strict targets are being set by modem legislation for reducing waste disposal at landfills. One long-term solution to this dilemma lies in extended materials recycling, combined with effective utilisation of waste as energy. Metso Paper's Urban Mill is a unique pilot concept that promises to become an important part of such a solution. The novelty of Metso Paper's new eco-efficient Urban Mill concept lies in its combination of a small paper mill with using solid waste to generate energy. The roots of the concept go back to the early 1990s, when several mini-mills were built to produce raw materials for corrugated containers in North America. The competitiveness of mini-mills like this is based on several benefits: lowcost, high-quality waste paper raw material, utilisation of adjacent facilities for utilities, and modern machines with lean manning and low inbound and outbound logistics costs.

  20. Comprehensive reliability allocation method for CNC lathes based on cubic transformed functions of failure mode and effects analysis

    Science.gov (United States)

    Yang, Zhou; Zhu, Yunpeng; Ren, Hongrui; Zhang, Yimin

    2015-03-01

    Reliability allocation of computerized numerical controlled(CNC) lathes is very important in industry. Traditional allocation methods only focus on high-failure rate components rather than moderate failure rate components, which is not applicable in some conditions. Aiming at solving the problem of CNC lathes reliability allocating, a comprehensive reliability allocation method based on cubic transformed functions of failure modes and effects analysis(FMEA) is presented. Firstly, conventional reliability allocation methods are introduced. Then the limitations of direct combination of comprehensive allocation method with the exponential transformed FMEA method are investigated. Subsequently, a cubic transformed function is established in order to overcome these limitations. Properties of the new transformed functions are discussed by considering the failure severity and the failure occurrence. Designers can choose appropriate transform amplitudes according to their requirements. Finally, a CNC lathe and a spindle system are used as an example to verify the new allocation method. Seven criteria are considered to compare the results of the new method with traditional methods. The allocation results indicate that the new method is more flexible than traditional methods. By employing the new cubic transformed function, the method covers a wider range of problems in CNC reliability allocation without losing the advantages of traditional methods.

  1. Mechanical properties of mill-annealed Ti6Al4V investment cast

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-07-01

    Full Text Available Ti6Al4V alloy, produced by investment casting using yttria stabilized zirconia, was machined and then mill-annealed in vacuum furnace. The ultimate strength, yield strength and percentage elongation were largely improved compared to the same alloy...

  2. Developing Archetypal Machines for a Sequence of Food- Slurry ...

    African Journals Online (AJOL)

    User

    This archetypal design comprises a combination of three (3) burr mill ... achieved by shear action as compare to other machines that make use rubbing action. ... sieve cloth under natural gravitational force while for the mechanical process,.

  3. Measuring large aspherics using a commercially available 3D-coordinate measuring machine

    Science.gov (United States)

    Otto, Wolfgang; Matthes, Axel; Schiehle, Heinz

    2000-07-01

    A CNC-controlled precision measuring machine is a very powerful tool in the optical shop not only to determine the surface figure, but also to qualify the radius of curvature and conic constant of aspherics. We used a commercially available 3D-coordinate measuring machine (CMM, ZEISS UPMC 850 CARAT S-ACC) to measure the shape of the GEMINI 1-m convex secondary mirrors at different lapping and polishing stages. To determine the measuring accuracy we compared the mechanical measurements with the results achieved by means of an interferometrical test setup. The data obtained in an early stage of polishing were evaluated in Zernike polynomials which show a very good agreement. The deviation concerning long wave rotational symmetrical errors was 20 nm rms, whereas the accuracy measuring of mid spatial frequency deviations was limited to about 100 nm rms.

  4. Automatic Generation of Setup for CNC Spring Coiler Based on Case-based Reasoning

    Institute of Scientific and Technical Information of China (English)

    KU Xiangchen; WANG Runxiao; LI Jishun; WANG Dongbo

    2006-01-01

    When producing special-shape spring in CNC spring coiler, the setup of the coiler is often a manual work using a trial-and-error method. As a result, the setup of coiler consumes so much time and becomes the bottleneck of the spring production process. In order to cope with this situation, this paper proposes an automatic generation system of setup for CNC spring coiler using case-based reasoning (CBR). The core of the study contains: (1) integrated reasoning model of CBR system;(2) spatial shape describe of special-shape spring based on feature;(3) coiling case representation using shape feature matrix; and (4) case similarity measure algorithm. The automatic generation system has implemented with C++ Builder 6.0 and is helpful in improving the automaticity and efficiency of spring coiler.

  5. Development of an in-situ synthesized multi-component reinforced Al–4.5%Cu–TiC metal matrix composite by FAS technique – Optimization of process parameters

    Directory of Open Access Journals (Sweden)

    Biswajit Das

    2016-03-01

    Full Text Available In the present investigation, an in-situ multi-component reinforced aluminium copper alloy based metal matrix composite was fabricated by the flux assisted synthesis (FAS technique. It was found from the optical microscopy analysis that TiC particles are formed in the composite. Further the present research investigates the feasibility and dry machining characteristics of Al–4.5%Cu/5TiC metal matrix composite in CNC milling machine using uncoated solid carbide end mill cutter. The effect of the machining parameters such as feed, cutting speed, depth of cut on the response parameters such as cutting force and COM is determined by using analysis of variance (ANOVA. From the analysis it was found that cutting speed and depth of cut played a major role in affecting cutting force. Multi output optimization of the process was carried out by the application of the Taguchi method with fuzzy logic, and the confirmatory test has revealed the accuracy of the developed model. For predicting the response parameters, regression equations were developed and verified with a number of test cases and it was observed that the percentage error for both responses is less than ±3%, which indicates there is a close agreement between the predicted and the measured results.

  6. Methods of In-Process On-Machine Auto-Inspection of Dimensional Error and Auto-Compensation of Tool Wear for Precision Turning

    Directory of Open Access Journals (Sweden)

    Shih-Ming Wang

    2016-04-01

    Full Text Available The purpose of this study is mainly to develop an information and communication technology (ICT-based intelligent dimension inspection and tool wear compensation method for precision tuning. With the use of vibration signal processing/characteristics analysis technology combined with ICT, statistical analysis, and diagnosis algorithms, the method can be used to proceed with an on-line dimension inspection and on-machine tool wear auto-compensation for the turning process. Meanwhile, the method can also monitor critical tool life to identify the appropriate time for cutter replacement to reduce machining costs and improve the production efficiency of the turning process. Compared to the traditional ways, the method offers the advantages of requiring less manpower, and having better production efficiency, high tool life, fewer scrap parts, and low costs for inspection instruments. Algorithms and diagnosis threshold values for the detection, cutter wear compensation, and cutter life monitoring were developed. In addition, a bilateral communication module utilizing FANUC Open CNC (computer numerical control Application Programming Interface (API Spec was developed for the on-line extraction of instant NC (numerical control codes for monitoring and transmit commands to CNC controllers for cutter wear compensation. With use of local area networks (LAN to deliver the detection and correction information, the proposed method was able to remotely control the on-machine monitoring process and upload the machining and inspection data to a remote central platform for further production optimization. The verification experiments were conducted on a turning production line. The results showed that the system provided 93% correction for size inspection and 100% correction for cutter wear compensation.

  7. FINITE ELEMENT ANALYSIS OF HASTELLOY C-22HS IN END MILLING

    Directory of Open Access Journals (Sweden)

    K. Kadirgama

    2011-12-01

    Full Text Available This paper presents a finite element analysis of the stress distribution in the end milling operation of nickel-based superalloy HASTELLOY C-2000. Commercially available finite element software was used to develop the model and analyze the distribution of stress components in the machined surface of HASTELLOY C-22HS following end milling with coated carbide tools. The friction interaction along the tool-chip interface was modeled using the Coulomb friction law. It was found that the stress had lower values under the cut surface and that it increased gradually near the cutting edge.

  8. Collaborative machining solution extends the operating life of a nuclear power plant

    International Nuclear Information System (INIS)

    Gilmore, Geoff; Becker, Andrew; Vandenberg, James

    2007-01-01

    Examination of a CANDU 6 nuclear power plant's steam generators during a scheduled maintenance outage revealed that the manway ports, part of the ASME Section III, Class 1 pressure boundary, needed repair. The port's inner cover gasket was not seating properly. Integrity was at risk. It was determined that this operation would required a specialized machine to successfully repair the manway port. The solution included the modification of a standard portable boring machine with a custom mounting option to enlarge the counterbore in the primary head shell from a round shape to an obround shape (76 mm of shell thickness, 16 mm radially). The shape change was needed to accommodate the new obround cover and gasket seal design. Once the new major shape was machined, the repair was finished with a Computer Numerically Controlled (CNC) machine developed by the service team to achieve the necessary gasket face location and sizing. The final result met all of the plant's expectations and was completed well within the time allotted during the maintenance shut down. This success was due to the positive partnership and collaboration of the service team and the machine tool manufacture working together to successfully extend the operating life of the nuclear power plant. (author)

  9. Modeling of optimization strategies in the incremental CNC sheet metal forming process

    International Nuclear Information System (INIS)

    Bambach, M.; Hirt, G.; Ames, J.

    2004-01-01

    Incremental CNC sheet forming (ISF) is a relatively new sheet metal forming process for small batch production and prototyping. In ISF, a blank is shaped by the CNC movements of a simple tool in combination with a simplified die. The standard forming strategies in ISF entail two major drawbacks: (i) the inherent forming kinematics set limits on the maximum wall angle that can be formed with ISF. (ii) since elastic parts of the imposed deformation can currently not be accounted for in CNC code generation, the standard strategies can lead to undesired deviations between the target and the sample geometry.Several enhancements have recently been put forward to overcome the above limitations, among them a multistage forming strategy to manufacture steep flanges, and a correction algorithm to improve the geometric accuracy. Both strategies have been successful in improving the forming of simple parts. However, the high experimental effort to empirically optimize the tool paths motivates the use of process modeling techniques.This paper deals with finite element modeling of the ISF process. In particular, the outcome of different multistage strategies is modeled and compared to collated experimental results regarding aspects such as sheet thickness and the onset of wrinkling. Moreover, the feasibility of modeling the geometry of a part is investigated as this is of major importance with respect to optimizing the geometric accuracy. Experimental validation is achieved by optical deformation measurement that gives the local displacements and strains of the sheet during forming as benchmark quantities for the simulation

  10. Impact of high-pressure coolant supply on chip formation in milling

    Science.gov (United States)

    Klocke, F.; Döbbeler, B.; Lakner, T.

    2017-10-01

    Machining of titanium alloys is considered as difficult, because of their high temperature strength, low thermal conductivity and low E-modulus, which contributes to high mechanical loads and high temperatures in the contact zone between tool and workpiece. The generated heat in the cutting zone can be dissipated only in a low extent. When cutting steel materials, up to 75% of the process heat is transported away by the chips, contrary to only 25% when machining titanium alloys. As a result, the cutting tool heats up, which leads to high tool wear. Therefore, machining of titanium alloys is only possible with relatively low cutting speeds. This leads to low levels of productivity for milling processes with titanium alloys. One way to increase productivity is to use more cutting edges in tools with the same diameter. However, the limiting factor of adding more cutting edges to a milling tool is the minimum size of the chip spaces, which are sufficient for a stable chip evacuation. This paper presents experimental results on the chip formation and chip size influenced by high-pressure coolant supply, which can lead to smaller chips and to smaller sizes of the chip spaces, respectively. Both influences, the pressure of the supplied coolant and the volumetric flow rate were individually examined. Alpha-beta annealed titanium TiAl6V4 was examined in relation to the reference material quenched and tempered steel 42CrMo4+QT (AISI 4140+QT). The work shows that with proper chip control due to high-pressure coolant supply in milling, the number of cutting edges on the same diameter tool can be increased, which leads to improved productivity.

  11. Discrete element method as an approach to model the wheat milling process

    Science.gov (United States)

    It is a well-known phenomenon that break-release, particle size, and size distribution of wheat milling are functions of machine operational parameters and grain properties. Due to the non-uniformity of characteristics and properties of wheat kernels, the kernel physical and mechanical properties af...

  12. Milling uranium silicide powder for dispersion nuclear fuels

    Energy Technology Data Exchange (ETDEWEB)

    Vieira, E.; Silva, D.G.; Souza, J.A.B.; Durazzo, M. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Riella, H.G. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2009-07-01

    Full text: Uranium silicide (U3Si2) is presently considered the best fuel qualified so far in terms of uranium loading and performance. Stability of the U3Si2 fuel with uranium density of 4.8 g/cm3 was confirmed by burnup stability tests performed during the Reduced Enrichment for Research and Test Reactors (RERTR) program. This fuel was chosen to compose the first core of the new Brazilian Multipurpose Research Reactor (RMB), planned to be constructed in the next years. This new reactor will consume bigger quantities of U3Si2 powder, when compared with the small consumption of the IEA-R1 research reactor of IPEN-CNEN/SP, the unique MTR type research reactor operating in the country. At the present time, the milling operation of U3Si2 ingots is made manually. In order to increase the powder production capacity, the manual milling must be replaced by an automated procedure. This paper describes a new milling machine and procedure developed to produce U3Si2 powder with higher efficiency. (author)

  13. ANN Surface Roughness Optimization of AZ61 Magnesium Alloy Finish Turning: Minimum Machining Times at Prime Machining Costs.

    Science.gov (United States)

    Abbas, Adel Taha; Pimenov, Danil Yurievich; Erdakov, Ivan Nikolaevich; Taha, Mohamed Adel; Soliman, Mahmoud Sayed; El Rayes, Magdy Mostafa

    2018-05-16

    Magnesium alloys are widely used in aerospace vehicles and modern cars, due to their rapid machinability at high cutting speeds. A novel Edgeworth⁻Pareto optimization of an artificial neural network (ANN) is presented in this paper for surface roughness ( Ra ) prediction of one component in computer numerical control (CNC) turning over minimal machining time ( T m ) and at prime machining costs ( C ). An ANN is built in the Matlab programming environment, based on a 4-12-3 multi-layer perceptron (MLP), to predict Ra , T m , and C , in relation to cutting speed, v c , depth of cut, a p , and feed per revolution, f r . For the first time, a profile of an AZ61 alloy workpiece after finish turning is constructed using an ANN for the range of experimental values v c , a p , and f r . The global minimum length of a three-dimensional estimation vector was defined with the following coordinates: Ra = 0.087 μm, T m = 0.358 min/cm³, C = $8.2973. Likewise, the corresponding finish-turning parameters were also estimated: cutting speed v c = 250 m/min, cutting depth a p = 1.0 mm, and feed per revolution f r = 0.08 mm/rev. The ANN model achieved a reliable prediction accuracy of ±1.35% for surface roughness.

  14. An Experimental Investigation of Cutting Temperature and Tool Wear in 2 Dimensional Ultrasonic Vibrations Assisted Micro-Milling

    Directory of Open Access Journals (Sweden)

    Ibrahim Mohd Rasidi

    2017-01-01

    Full Text Available Two dimensional Ultrasonic vibration assisted milling (2D UVAM well knows process that involved in high tech system to generate ultra range of frequency applied to the milling process. More industries nowadays become aware taking this opportunity to improve their productivity without decreasing their product accuracies. This paper investigate a comparative machining between UVAM and conventional machining (CM in tool wear and cutting temperature in milling process. Micro amplitude and sine wave frequency will be generate into the workpiece jig by piezo-actuator. Thus, creating a micro gap that allow heat remove effectively with the chip produces. A more complex tool trajectory mechanics of 2D UVAM has been found during this research. The approaching the tool tip into the workpiece surfaces is affected by the amplitude displacement along the frequency applied. It is found that the tool wear was reduce and surface roughness improvement by applying the 2D UVAM compared to the CM when choosing the optimum amplitude and appropriate frequency.

  15. Machining of high performance workpiece materials with CBN coated cutting tools

    International Nuclear Information System (INIS)

    Uhlmann, E.; Fuentes, J.A. Oyanedel; Keunecke, M.

    2009-01-01

    The machining of high performance workpiece materials requires significantly harder cutting materials. In hard machining, the early tool wear occurs due to high process forces and temperatures. The hardest known material is the diamond, but steel materials cannot be machined with diamond tools because of the reactivity of iron with carbon. Cubic boron nitride (cBN) is the second hardest of all known materials. The supply of such PcBN indexable inserts, which are only geometrically simple and available, requires several work procedures and is cost-intensive. The development of a cBN coating for cutting tools, combine the advantages of a thin film system and of cBN. Flexible cemented carbide tools, in respect to the geometry can be coated. The cBN films with a thickness of up to 2 μm on cemented carbide substrates show excellent mechanical and physical properties. This paper describes the results of the machining of various workpiece materials in turning and milling operations regarding the tool life, resultant cutting force components and workpiece surface roughness. In turning tests of Inconel 718 and milling tests of chrome steel the high potential of cBN coatings for dry machining was proven. The results of the experiments were compared with common used tool coatings for the hard machining. Additionally, the wear mechanisms adhesion, abrasion, surface fatigue and tribo-oxidation were researched in model wear experiments.

  16. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    Science.gov (United States)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2018-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  17. Optimization of line configuration and balancing for flexible machining lines

    Science.gov (United States)

    Liu, Xuemei; Li, Aiping; Chen, Zurui

    2016-05-01

    Line configuration and balancing is to select the type of line and allot a given set of operations as well as machines to a sequence of workstations to realize high-efficiency production. Most of the current researches for machining line configuration and balancing problems are related to dedicated transfer lines with dedicated machine workstations. With growing trends towards great product variety and fluctuations in market demand, dedicated transfer lines are being replaced with flexible machining line composed of identical CNC machines. This paper deals with the line configuration and balancing problem for flexible machining lines. The objective is to assign operations to workstations and find the sequence of execution, specify the number of machines in each workstation while minimizing the line cycle time and total number of machines. This problem is subject to precedence, clustering, accessibility and capacity constraints among the features, operations, setups and workstations. The mathematical model and heuristic algorithm based on feature group strategy and polychromatic sets theory are presented to find an optimal solution. The feature group strategy and polychromatic sets theory are used to establish constraint model. A heuristic operations sequencing and assignment algorithm is given. An industrial case study is carried out, and multiple optimal solutions in different line configurations are obtained. The case studying results show that the solutions with shorter cycle time and higher line balancing rate demonstrate the feasibility and effectiveness of the proposed algorithm. This research proposes a heuristic line configuration and balancing algorithm based on feature group strategy and polychromatic sets theory which is able to provide better solutions while achieving an improvement in computing time.

  18. MediaMill: Video Search using a Thesaurus of 500 Machine Learned Concepts

    NARCIS (Netherlands)

    Snoek, C.G.M.; Worring, M.; Huurnink, B.; van Gemert, J.C.; van de Sande, K.E.A.; Koelma, D.C.; de Rooij, O.

    2006-01-01

    In this technical demonstration we showcase the current version of the MediaMill system, a search engine that facilitates access to news video archives at a semantic level. The core of the system is a thesaurus of 500 automatically detected semantic concepts. To handle such a large thesaurus in

  19. Investigation of wear and tool life of coated carbide and cubic boron nitride cutting tools in high speed milling

    Czech Academy of Sciences Publication Activity Database

    Twardowski, P.; Legutko, S.; Krolczyk, G.; Hloch, Sergej

    2015-01-01

    Roč. 7, č. 6 (2015), s. 1-9 ISSN 1687-8132 Institutional support: RVO:68145535 Keywords : hardened steels * milling tools * high speed machining * tool life * wear Subject RIV: JQ - Machines ; Tools Impact factor: 0.640, year: 2015 http://ade.sagepub.com/content/7/6/1687814015590216.full.pdf+html

  20. Precise on-machine extraction of the surface normal vector using an eddy current sensor array

    International Nuclear Information System (INIS)

    Wang, Yongqing; Lian, Meng; Liu, Haibo; Ying, Yangwei; Sheng, Xianjun

    2016-01-01

    To satisfy the requirements of on-machine measurement of the surface normal during complex surface manufacturing, a highly robust normal vector extraction method using an Eddy current (EC) displacement sensor array is developed, the output of which is almost unaffected by surface brightness, machining coolant and environmental noise. A precise normal vector extraction model based on a triangular-distributed EC sensor array is first established. Calibration of the effects of object surface inclination and coupling interference on measurement results, and the relative position of EC sensors, is involved. A novel apparatus employing three EC sensors and a force transducer was designed, which can be easily integrated into the computer numerical control (CNC) machine tool spindle and/or robot terminal execution. Finally, to test the validity and practicability of the proposed method, typical experiments were conducted with specified testing pieces using the developed approach and system, such as an inclined plane and cylindrical and spherical surfaces. (paper)

  1. Precise on-machine extraction of the surface normal vector using an eddy current sensor array

    Science.gov (United States)

    Wang, Yongqing; Lian, Meng; Liu, Haibo; Ying, Yangwei; Sheng, Xianjun

    2016-11-01

    To satisfy the requirements of on-machine measurement of the surface normal during complex surface manufacturing, a highly robust normal vector extraction method using an Eddy current (EC) displacement sensor array is developed, the output of which is almost unaffected by surface brightness, machining coolant and environmental noise. A precise normal vector extraction model based on a triangular-distributed EC sensor array is first established. Calibration of the effects of object surface inclination and coupling interference on measurement results, and the relative position of EC sensors, is involved. A novel apparatus employing three EC sensors and a force transducer was designed, which can be easily integrated into the computer numerical control (CNC) machine tool spindle and/or robot terminal execution. Finally, to test the validity and practicability of the proposed method, typical experiments were conducted with specified testing pieces using the developed approach and system, such as an inclined plane and cylindrical and spherical surfaces.

  2. ASPECTS REGARDING THE OPTIMUM CUTTING TOOL PATH IN PROCESSING FREE-FORM

    Directory of Open Access Journals (Sweden)

    Florin CHIFAN

    2014-11-01

    Full Text Available This paper describes an approach on tool paths optimization in CAM-type software for milling free forms, with the goal to improve efficiency in processing using CNC machine tools. The methodology proposed in this paper, tackles the problem of mechanical processing in 3 axes using ball nose milling cutters of small diameters, which follows a free form profile. I will consider two cases: the first one considers the ball nose end mill route on a free form with an angle of less than 30°, the second one with a tool path greater than 30°. The main objective of this paper is to determine the optimum angle in order to obtain a better surface roughness, a shorter time of processing and also a higher tool-life, all these by considering all other factors that occurs in the manufacturing process. This will be done by indicating and editing the tool path so that the tools will the minimum entries and exits on the surface of the piece. This will lead to a 10% decrease of the working time.

  3. Low-Cost Fabrication of Hollow Microneedle Arrays Using CNC Machining and UV Lithography

    DEFF Research Database (Denmark)

    Lê Thanh, Hoà; Ta, B.Q.; Le The, H.

    2015-01-01

    In order to produce disposable microneedles for blood-collection devices in smart homecare monitoring systems, we have developed a simple low-cost scalable process for mass fabrication of sharp-tipped microneedle arrays. The key feature in this process is a design of computer numerical control......-machined aluminum sample (CAS). The inclined sidewalls on the CAS enable microfabricated traditional-shaped microneedles (TMNs) to be produced in the desired shape. This process provides significant advantages over other methods that use inclined lithography or anisotropic wet etching. TMNs with a length of 1510 mu...

  4. Heuristic algorithms for solving of the tool routing problem for CNC cutting machines

    Science.gov (United States)

    Chentsov, P. A.; Petunin, A. A.; Sesekin, A. N.; Shipacheva, E. N.; Sholohov, A. E.

    2015-11-01

    The article is devoted to the problem of minimizing the path of the cutting tool to shape cutting machines began. This problem can be interpreted as a generalized traveling salesman problem. Earlier version of the dynamic programming method to solve this problem was developed. Unfortunately, this method allows to process an amount not exceeding thirty circuits. In this regard, the task of constructing quasi-optimal route becomes relevant. In this paper we propose options for quasi-optimal greedy algorithms. Comparison of the results of exact and approximate algorithms is given.

  5. Simulation of dynamic processes when machining transition surfaces of stepped shafts

    Science.gov (United States)

    Maksarov, V. V.; Krasnyy, V. A.; Viushin, R. V.

    2018-03-01

    The paper addresses the characteristics of stepped surfaces of parts categorized as "solids of revolution". It is noted that in the conditions of transition modes during the switch to end surface machining, there is cutting with varied load intensity in the section of the cut layer, which leads to change in cutting force, onset of vibrations, an increase in surface layer roughness, a decrease of size precision, and increased wear of a tool's cutting edge. This work proposes a method that consists in developing a CNC program output code that allows one to process complex forms of stepped shafts with only one machine setup. The authors developed and justified a mathematical model of a technological system for mechanical processing with consideration for the resolution of tool movement at the stages of transition processes to assess the dynamical stability of a system in the process of manufacturing stepped surfaces of parts of “solid of revolution” type.

  6. Study on surface defects in milling Inconel 718 super alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Liu; Chengzu, Ren; Guofeng, Wang; Yinwei, Yang; Lu, Zhang [Tianjin University, Tianjin (China)

    2015-04-15

    Nickel-based alloys have been extensively used as critical components in aerospace industry, especially in the key section of aero engine. In general, these sections are manufactured by milling process because most of them have complex forms. However, surface defects appear frequently in milling due to periodic impact force, which leads to the deterioration of the fatigue life. We conducted milling experiments under different cutting conditions and found that four kinds of defects, i.e., tear, cavity, build up edge (BUE) and groove, commonly appear on the machined surface. Based on the observed results, the morphology and generation regime of these defects are analyzed and the carbide particle cracking is discussed to explain the appearance of the nickel alloy defects. To study the effect of the cutting parameters on the severity of these surface defects, two qualitative indicators, which are named as average number of the defects per field and average area ratio of the defects per field, are presented and the influence laws are summarized based on the results correspondingly. This study is helpful for understanding the generation mechanism of the surface defects during milling process of nickel based super alloy.

  7. Effect of the milling conditions on the degree of amorphization of selenium by milling in a planetary ball mill

    International Nuclear Information System (INIS)

    Ksiazek, K; Wacke, S; Gorecki, T; Gorecki, Cz

    2007-01-01

    The effect of the milling parameters (rotation speed of the milling device and duration of milling) on the phase composition of the products of milling of fully crystalline selenium has been investigated. The milling was conducted using a planetary micromill and the phase composition of the milling products was determined by differential thermal analysis. It has been found that ball milling leads to the partial amorphization of the starting crystalline material. The content of amorphous phase in the milling products depends, in a rather complicated way, on the milling parameters. At the milling parameters adopted in the present study, the milling product was never fully amorphous. The complicated way the milling parameters affect the content of amorphous phase in the milling products is a result of competition of two processes: amorphization due to deformation and refinement of grains of milled material and crystallization of the already produced amorphous material at the cost of heat evolved in the milling vial during the milling process

  8. Determining Machining Parameters of Corn Byproduct Filled Plastics

    Science.gov (United States)

    In a collaborative project between the USDA and Northern Illinois University, the use of corn ethanol processing byproducts (i.e., DDGS) as bio-filler materials in the compression molding of phenolic plastics has been studied. This paper reports on the results of a machinability study in the milling...

  9. Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

    OpenAIRE

    Huu-That Nguyen; Quang-Cherng Hsu

    2016-01-01

    Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

  10. The influence of lumber grade on machine productivity in the rough mill

    Science.gov (United States)

    Philip H. Steele; Jan Wiedenbeck; Rubin Shmulsky; Anura Perera; Anura Perera

    1999-01-01

    Lumber grade effect on hardwood-part processing time was investigated with a digitally described lumber database in conjunction with a crosscut-first rough mill yield optimization simulator. In this study, the digital lumber sample was subdivided into five hardwood lumber grades. Three cutting bills with varying degrees of difficulty were Cut." The three cutting...

  11. Micro Machining of Injection Mold Inserts for Fluidic Channel of Polymeric Biochips

    Directory of Open Access Journals (Sweden)

    Myeong-Woo Cho

    2007-08-01

    Full Text Available Recently, the polymeric micro-fluidic biochip, often called LOC (lab-on-a-chip, has been focused as a cheap, rapid and simplified method to replace the existing biochemical laboratory works. It becomes possible to form miniaturized lab functionalities on a chip with the development of MEMS technologies. The micro-fluidic chips contain many micro-channels for the flow of sample and reagents, mixing, and detection tasks. Typical substrate materials for the chip are glass and polymers. Typical techniques for micro-fluidic chip fabrication are utilizing various micro pattern forming methods, such as wet-etching, micro-contact printing, and hot-embossing, micro injection molding, LIGA, and micro powder blasting processes, etc. In this study, to establish the basis of the micro pattern fabrication and mass production of polymeric micro-fluidic chips using injection molding process, micro machining method was applied to form micro-channels on the LOC molds. In the research, a series of machining experiments using micro end-mills were performed to determine optimum machining conditions to improve surface roughness and shape accuracy of designed simplified micro-channels. Obtained conditions were used to machine required mold inserts for micro-channels using micro end-mills. Test injection processes using machined molds and COC polymer were performed, and then the results were investigated.

  12. Automatic Motion Generation for Robotic Milling Optimizing Stiffness with Sample-Based Planning

    Directory of Open Access Journals (Sweden)

    Julian Ricardo Diaz Posada

    2017-01-01

    Full Text Available Optimal and intuitive robotic machining is still a challenge. One of the main reasons for this is the lack of robot stiffness, which is also dependent on the robot positioning in the Cartesian space. To make up for this deficiency and with the aim of increasing robot machining accuracy, this contribution describes a solution approach for optimizing the stiffness over a desired milling path using the free degree of freedom of the machining process. The optimal motion is computed based on the semantic and mathematical interpretation of the manufacturing process modeled on its components: product, process and resource; and by configuring automatically a sample-based motion problem and the transition-based rapid-random tree algorithm for computing an optimal motion. The approach is simulated on a CAM software for a machining path revealing its functionality and outlining future potentials for the optimal motion generation for robotic machining processes.

  13. Nanosecond multi-pulse laser milling for certain area removal of metal coating on plastics surface

    Science.gov (United States)

    Zhao, Kai; Jia, Zhenyuan; Ma, Jianwei; Liu, Wei; Wang, Ling

    2014-12-01

    Metal coating with functional pattern on engineering plastics surface plays an important role in industry applications; it can be obtained by adding or removing certain area of metal coating on engineering plastics surface. However, the manufacturing requirements are improved continuously and the plastic substrate presents three-dimensional (3D) structure-many of these parts cannot be fabricated by conventional processing methods, and a new manufacturing method is urgently needed. As the laser-processing technology has many advantages like high machining accuracy and constraints free substrate structure, the machining of the parts is studied through removing certain area of metal coating based on the nanosecond multi-pulse laser milling. To improve the edge quality of the functional pattern, generation mechanism and corresponding avoidance strategy of the processing defects are studied. Additionally, a prediction model for the laser ablation depth is proposed, which can effectively avoid the existence of residual metal coating and reduces the damage of substrate. With the optimal machining parameters, an equiangular spiral pattern on copper-clad polyimide (CCPI) is machined based on the laser milling at last. The experimental results indicate that the edge of the pattern is smooth and consistent, the substrate is flat and without damage. The achievements in this study could be applied in industrial production.

  14. Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings

    Directory of Open Access Journals (Sweden)

    Martin Bohley

    2018-03-01

    Full Text Available Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products.

  15. Development of sacrificial support fixture using deflection analysis

    Science.gov (United States)

    Ramteke, Ashwini M.; Ashtankar, Kishor M.

    2018-04-01

    Sacrificial support fixtures are the structures used to hold the part during machining while rotating the part about the fourth axis of CNC machining. In Four axis CNC machining part is held in a indexer which is rotated about the fourth axis of rotation. So using traditional fixturing devices to hold the part during machining such as jigs, v blocks and clamping plates needs a several set ups, manufacturing time which increase the cost associated with it. Since the part is rotated about the axis of rotation in four axis CNC machining so using traditional fixturing devices to hold the part while machining we need to reorient the fixture each time for particular orientation of part about the axis of rotation. So our proposed methodology of fixture design eliminates the cost associate with the complicated fixture design for customized parts which in turn reduces the time of manufacturing of the fixtures. But while designing the layout of the fixtures it is found out that the machining the part using four axis CNC machining the accurate machining of the part is directly proportional to the deflection produced in a part. So to machine an accurate part the deflection produced in a part should be minimum. We assume that the deflection produced in a part is a result of the deflection produced in a sacrificial support fixture while machining. So this paper provides the study of the deflection checking in a part machined using sacrificial support fixture by using FEA analysis.

  16. Monitoring machining conditions by analyzing cutting force vibration

    Energy Technology Data Exchange (ETDEWEB)

    Piao, Chun Guang; Kim, Ju Wan; Kim, Jin Oh; Shin, Yoan [Soongsl University, Seoul (Korea, Republic of)

    2015-09-15

    This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration.

  17. Monitoring machining conditions by analyzing cutting force vibration

    International Nuclear Information System (INIS)

    Piao, Chun Guang; Kim, Ju Wan; Kim, Jin Oh; Shin, Yoan

    2015-01-01

    This paper deals with an experimental technique for monitoring machining conditions by analyzing cutting-force vibration measured at a milling machine. This technique is based on the relationship of the cutting-force vibrations with the feed rate and cutting depth as reported earlier. The measurement system consists of dynamic force transducers and a signal amplifier. The analysis system includes an oscilloscope and a computer with a LabVIEW program. Experiments were carried out at various feed rates and cutting depths, while the rotating speed was kept constant. The magnitude of the cutting force vibration component corresponding to the number of cutting edges multiplied by the frequency of rotation was linearly correlated with the machining conditions. When one condition of machining is known, another condition can be identified by analyzing the cutting-force vibration

  18. Wire Finishing Mill Rolling Bearing Fault Diagnosis Based on Feature Extraction and BP Neural Network

    Directory of Open Access Journals (Sweden)

    Hong-Yu LIU

    2014-10-01

    Full Text Available Rolling bearing is main part of rotary machine. It is frail section of rotary machine. Its running status affects entire mechanical equipment system performance directly. Vibration acceleration signals of the third finishing mill of Anshan Steel and Iron Group wire plant were collected in this paper. Fourier analysis, power spectrum analysis and wavelet transform were made on collected signals. Frequency domain feature extraction and wavelet transform feature extraction were made on collected signals. BP neural network fault diagnosis model was adopted. Frequency domain feature values and wavelet transform feature values were treated as neural network input values. Various typical fault models were treated as neural network output values. Corresponding relations between feature vector and fault omen were utilized. BP neural network model of typical wire plant finishing mill rolling bearing fault was constructed by training many groups sample data. After inputting sample needed to be diagnosed, wire plant finishing mill rolling bearing fault can be diagnosed. This research has important practical significance on enhancing rolling bearing fault diagnosis precision, repairing rolling bearing duly, decreasing stop time, enhancing equipment running efficiency and enhancing economic benefits.

  19. Study of on-machine error identification and compensation methods for micro machine tools

    International Nuclear Information System (INIS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-01-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  20. Assessment of heavy metals introduced into food through milling process: health implications

    International Nuclear Information System (INIS)

    Adeti, P.J.

    2015-07-01

    The present study was conducted to characterised and assesss heavy metal contamination in food through milling process and their health implications. Grinding plate made from Ghana, India and Nigeria purchased from the Ghanaian open market were used for this work. Maize from the same farm was milled into flour using the three grinding plate inserted into three different corn milling machines operating on commercial bases. Th first grinding was done immediately after the insertion of the newly sharpened plates into the machines. The plates were left for continuous daily usage. Subsequent milling of the maize was done after intervals of one month. The grinding plates and maize flour was analysed using Atomic absorption spectrophometer (AAS). The resultes recorded indicated that the heavy metals content o the Ghanaian, Indian and Nigerian made plates had the e similar metal contents but varied in terms of the individual metal concentrations. Flour from the Ghanaian made plates had the highest level of contaminants with the least from that of the Indian made plates. Generally, the highest levels of contamination were observed in the fist milling for the three plates as compared to the three subsequent milling at monthly interval. The contamination levels showed a decreasing trend from the first month (first milling ) to the fourth month (fourth milling). Cu, Cr and Ni showed concentrations above the permissible limit set by FAO/WHO in milled maize using Ghanaian made plate. Copper (Cu) recorded a concentration value between 15.04 mg/kg to 10.21mg.kg, 11.25 mg/kg to 9.13mg/kg and 10.36mg/kg and 9.68mg/kg using the Ghanaian-, Indian and Nigerian made plate respectively. Chromium (Cr) recorded a concentration between 1.51 mg/kg to 0.96 mg/kg, 1.03mg/kg to 0.91 mg/kg and 0.98mg/kg to 0.80 mg/kg using Ghanaian-, Indian and Nigerian made plates respectively. Nickel (Ni) recorded a concentration value between 23.23 mg/kg to 10.43 mg/kg, 11.46mg/kg to 10.43 mg/kg and 12.55 mg

  1. A binary catalyst system of a cationic Ru-CNC pincer complex with an alkali metal salt for selective hydroboration of carbon dioxide.

    Science.gov (United States)

    Ng, Chee Koon; Wu, Jie; Hor, T S Andy; Luo, He-Kuan

    2016-09-27

    Binary catalyst systems comprising a cationic Ru-CNC pincer complex and an alkali metal salt were developed for selective hydroboration of CO 2 utilizing pinacolborane at r.t. and 1 atm CO 2 , with the combination of [Ru(CNC Bn )(CO) 2 (H)][PF 6 ] and KOCO 2 t Bu producing formoxyborane in 76% yield. A bicyclic catalytic mechanism was proposed and discussed.

  2. An Improved Minimum Error Interpolator of CNC for General Curves Based on FPGA

    Directory of Open Access Journals (Sweden)

    Jiye HUANG

    2014-05-01

    Full Text Available This paper presents an improved minimum error interpolation algorithm for general curves generation in computer numerical control (CNC. Compared with the conventional interpolation algorithms such as the By-Point Comparison method, the Minimum- Error method and the Digital Differential Analyzer (DDA method, the proposed improved Minimum-Error interpolation algorithm can find a balance between accuracy and efficiency. The new algorithm is applicable for the curves of linear, circular, elliptical and parabolic. The proposed algorithm is realized on a field programmable gate array (FPGA with Verilog HDL language, and simulated by the ModelSim software, and finally verified on a two-axis CNC lathe. The algorithm has the following advantages: firstly, the maximum interpolation error is only half of the minimum step-size; and secondly the computing time is only two clock cycles of the FPGA. Simulations and actual tests have proved that the high accuracy and efficiency of the algorithm, which shows that it is highly suited for real-time applications.

  3. Model-based Process Monitoring and Control of Micro-milling using Active Magnetic Bearings

    NARCIS (Netherlands)

    Blom, R.S.

    2011-01-01

    The process of micro-milling is a promising technology for the fabrication of micro-parts with arbitrary 3D features in a wide range of materials. However, as a result of the reduced dimensions, the susceptibility of the process for machine tool errors and vibrations is higher, having adverse

  4. Diagnostics of flexible workpiece using acoustic emission, acceleration and eddy current sensors in milling operation

    Science.gov (United States)

    Filippov, A. V.; Tarasov, S. Yu.; Filippova, E. O.; Chazov, P. A.; Shamarin, N. N.; Podgornykh, O. A.

    2016-11-01

    Monitoring of the edge clamped workpiece deflection during milling has been carried our using acoustic emission, accelerometer and eddy current sensors. Such a monitoring is necessary in precision machining of vital parts used in air-space engineering where a majority of them made by milling. The applicability of the AE, accelerometers and eddy current sensors has been discussed together with the analysis of measurement errors. The appropriate sensor installation diagram has been proposed for measuring the workpiece elastic deflection exerted by the cutting force.

  5. Optimization of Process Parameters During Drilling of Glass-Fiber Polyester Reinforced Composites Using DOE and ANOVA

    Directory of Open Access Journals (Sweden)

    N.S. Mohan

    2010-09-01

    Full Text Available Polymer-based composite material possesses superior properties such as high strength-to-weight ratio, stiffness-to-weight ratio and good corrosive resistance and therefore, is attractive for high performance applications such as in aerospace, defense and sport goods industries. Drilling is one of the indispensable methods for building products with composite panels. Surface quality and dimensional accuracy play an important role in the performance of a machined component. In machining processes, however, the quality of the component is greatly influenced by the cutting conditions, tool geometry, tool material, machining process, chip formation, work piece material, tool wear and vibration during cutting. Drilling tests were conducted on glass fiber reinforced plastic composite [GFRP] laminates using an instrumented CNC milling center. A series of experiments are conducted using TRIAC VMC CNC machining center to correlate the cutting parameters and material parameters on the cutting thrust, torque and surface roughness. The measured results were collected and analyzed with the help of the commercial software packages MINITAB14 and Taly Profile. The surface roughness of the drilled holes was measured using Rank Taylor Hobson Surtronic 3+ instrument. The method could be useful in predicting thrust, torque and surface roughness parameters as a function of process variables. The main objective is to optimize the process parameters to achieve low cutting thrust, torque and good surface roughness. From the analysis it is evident that among all the significant parameters, speed and drill size have significant influence cutting thrust and drill size and specimen thickness on the torque and surface roughness. It was also found that feed rate does not have significant influence on the characteristic output of the drilling process.

  6. ULTRACAM photometry of the ultracompact binaries V407 Vul and HM Cnc

    NARCIS (Netherlands)

    Barros, S.C.C.; Marsh, T.R.; Dhillon, V.S.; Groot, P.J.; Littlefair, S.; Nelemans, G.A.; Roelofs, G.H.A.; Steeghs, D.; Wheatley, P.J.

    2007-01-01

    V407 Vul (RXJ1914.4+2456) and HM Cnc (RXJ0806.3+1527) are X-ray emitting stars with X-ray light curves that are 100 per cent modulated on periods of 569 and 321 s, respectively. These periods are thought possibly to represent the orbital periods of close pairs of white dwarfs. In this paper we

  7. Finite element analysis of dovetail joint made with the use of CNC technology

    Directory of Open Access Journals (Sweden)

    Václav Sebera

    2010-01-01

    Full Text Available The objective of the paper is the parametrization and the finite element analysis of mechanical pro­per­ties of a through dovetail joint made with the use of a specific procedure by a 3-axis CNC machine. This corner joint was used for the simulation of the bending load of the joint in the angle plane – by compression, i.e. by pressing the joint together. The deformation fields, the stress distribution, the stiffness and the bending moment of the joints were evaluated. The finite element system ANSYS was used to create two parametric numerical models of the joint. The first one represents an ideal­ly stiff joint – both joint parts have been glued together. The second model includes the contact between the joined parts. This numerical model was used to monitor the response of the joint stiffness to the change of the static friction coefficient. The results of both models were compared both with each other and with similar analyses conducted within the research into ready-to-assemble furniture joints. The results can be employed in the designing of more complex furniture products with higher demands concerning stiffness characteristics, such as furniture for sitting. However, this assumption depends on the correction of the created parametric models by experimental testing.

  8. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    Science.gov (United States)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  9. Determination of Machining Parameters of Corn Byproduct Filled Plastics

    Science.gov (United States)

    In a collaborative project between the USDA and Northern Illinois University, the use of ethanol corn processing by-products as bio-filler materials in the compression molding of phenolic plastics has been studied. This paper reports on the results of a machinability study in the milling of various ...

  10. Fabrication of Biochips with Micro Fluidic Channels by Micro End-milling and Powder Blasting

    Directory of Open Access Journals (Sweden)

    Dong Sam Park

    2008-02-01

    Full Text Available For microfabrications of biochips with micro fluidic channels, a large number of microfabrication techniques based on silicon or glass-based Micro-Electro-Mechanical System (MEMS technologies were proposed in the last decade. In recent years, for low cost and mass production, polymer-based microfabrication techniques by microinjection molding and micro hot embossing have been proposed. These techniques, which require a proper photoresist, mask, UV light exposure, developing, and electroplating as a preprocess, are considered to have some problems. In this study, we propose a new microfabrication technology which consists of micro end-milling and powder blasting. This technique could be directly applied to fabricate the metal mold without any preprocesses. The metal mold with micro-channels is machined by micro end-milling, and then, burrs generated in the end-milling process are removed by powder blasting. From the experimental results, micro end-milling combined with powder blasting could be applied effectively for fabrication of the injection mold of biochips with micro fluidic channels.

  11. Modelling of teeth of a gear transmission for modern manufacturing technologies

    Science.gov (United States)

    Monica, Z.; Banaś, W.; Ćwikla, G.; Topolska, S.

    2017-08-01

    The technological process of manufacturing of gear wheels is influenced by many factors. It is designated depending on the type of material from which the gear is to be produced, its heat treatment parameters, the required accuracy, the geometrical form and the modifications of the tooth. Therefor the parameters selection process is not easy and moreover it is unambiguous. Another important stage of the technological process is the selection of appropriate tools to properly machine teeth in the operations of both roughing and finishing. In the presented work the focus is put first of all on modern production methods of gears using technologically advanced instruments in comparison with conventional tools. Conventional processing tools such as gear hobbing cutters or Fellows gear-shaper cutters are used from the beginning of the machines for the production of gear wheels. With the development of technology and the creation of CNC machines designated for machining of gears wheel it was also developed the manufacturing technology as well as the design knowledge concerning the technological tools. Leading manufacturers of cutting tools extended the range of tools designated for machining of gears on the so-called hobbing cutters with inserted cemented carbide tips. The same have be introduced to Fellows gear-shaper cutters. The results of tests show that is advantaged to use hobbing cutters with inserted cemented carbide tips for milling gear wheels with a high number of teeth, where the time gains are very high, in relation to the use of conventional milling cutters.

  12. Specified international joint research. Report for fiscal 1997 on the result of `Development of Machining Supporting System`; Kokusai tokutei kyodo kenkyu. `Kikai kako shien system no kaihatsu` 1997 nendo seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    On the basis of information obtained from actually performed designing of machines with the aid of computers, researches are conducted for the development of a system that automatically designs required machine tools, machining procedures, machining conditions, and tool paths. The research and development efforts made in fiscal 1997 are enumerated below. In the development of man-machine interfaces, one that integrates a machining procedure designing system, machining condition designing system, and a tool path designing system, all of which are subsystems belonging in a machining supporting system, is developed. In a system evaluation performed through actual machining, an interface between CAD (Computer-Aided Design) technology and a machining supporting system is evaluated, when machining is actually performed for experimentation in an environment in which a machining procedure designing system, machining condition designing system, tool path designing system, and CNC (Computerized Numerical Control) technology collaborate as integrated. As the result, the performance expected to be achieved at the beginning is realized. Two scientists of Russian Academy of Sciences are invited, and researches are conducted concerning knowledge processing technology. 20 refs., 21 figs., 10 tabs.

  13. Effect of a gelatin-based edible coating containing cellulose nanocrystals (CNC) on the quality and nutrient retention of fresh strawberries during storage

    Science.gov (United States)

    Fakhouri, F. M.; Casari, A. C. A.; Mariano, M.; Yamashita, F.; Innocnentini Mei, L. H.; Soldi, V.; Martelli, S. M.

    2014-08-01

    Strawberry is a non-climacteric fruit with a very short postharvest shelf-life. Loss of quality in this fruit is mostly due to its relatively high metabolic activity and sensitivity to fungal decay, meanly grey mold (Botrytis cinerea). In this study, the ability of gelatin coatings containing cellulose nanocrystals (CNC) to extend the shelf-life of strawberry fruit (Fragaria ananassa) over 8 days were studied. The filmogenic solution was obtained by the hydration of 5 g of gelatin (GEL) in 100 mL of distillated water containing different amounts of CNC dispersion (10 mg CNC/g of GEL or 50 mg of CNC/g of GEL) for 1 hour at room temperature. After this period, the solution was heated to 70 °C and maintained at this temperature for 10 minutes. The plasticizer (glycerol) (10g/100g of the GEL) was then added with constant, gentle stirring in order to avoid forming air bubbles and also to avoid gelatin denaturation until complete homogenization. Strawberries (purchased at the local market) were immersed in the filmogenic solution for 1 minute and after coated were dried at 15 °C by 24 hours. The strawberries were then kept under refrigeration and characterized in terms of their properties (weight loss, ascorbic acid content, titratable acidity, water content). The results have shown that samples covered with GEL/CNC had a significant improvement in its shelf- life. For instance, for the control sample (without coating) the weight loss after 8 days of storage was around 65%, while covered samples loss in the range of 31-36%. Edible coating was also effective in the retention of ascorbic acid (AA) in the strawberries, while control sample presented a fast decay in the AA content, covered samples showed a slow decay in the AA concentration. Moreover, the use of GEL/CNC edible coating had an antimicrobial effect in the fruits.

  14. Effect of a gelatin-based edible coating containing cellulose nanocrystals (CNC) on the quality and nutrient retention of fresh strawberries during storage

    International Nuclear Information System (INIS)

    Fakhouri, F M; Casari, A C A; Martelli, S M; Mariano, M; Soldi, V; Yamashita, F; Mei, L H Innocnentini

    2014-01-01

    Strawberry is a non-climacteric fruit with a very short postharvest shelf-life. Loss of quality in this fruit is mostly due to its relatively high metabolic activity and sensitivity to fungal decay, meanly grey mold (Botrytis cinerea). In this study, the ability of gelatin coatings containing cellulose nanocrystals (CNC) to extend the shelf-life of strawberry fruit (Fragaria ananassa) over 8 days were studied. The filmogenic solution was obtained by the hydration of 5 g of gelatin (GEL) in 100 mL of distillated water containing different amounts of CNC dispersion (10 mg CNC/g of GEL or 50 mg of CNC/g of GEL) for 1 hour at room temperature. After this period, the solution was heated to 70 °C and maintained at this temperature for 10 minutes. The plasticizer (glycerol) (10g/100g of the GEL) was then added with constant, gentle stirring in order to avoid forming air bubbles and also to avoid gelatin denaturation until complete homogenization. Strawberries (purchased at the local market) were immersed in the filmogenic solution for 1 minute and after coated were dried at 15 °C by 24 hours. The strawberries were then kept under refrigeration and characterized in terms of their properties (weight loss, ascorbic acid content, titratable acidity, water content). The results have shown that samples covered with GEL/CNC had a significant improvement in its shelf- life. For instance, for the control sample (without coating) the weight loss after 8 days of storage was around 65%, while covered samples loss in the range of 31-36%. Edible coating was also effective in the retention of ascorbic acid (AA) in the strawberries, while control sample presented a fast decay in the AA content, covered samples showed a slow decay in the AA concentration. Moreover, the use of GEL/CNC edible coating had an antimicrobial effect in the fruits

  15. El control numérico computarizado en el desarrollo industrial Parte 2: desarrollo y aplicaciones del C.N.C.

    OpenAIRE

    Ruiz, Lino

    2016-01-01

    En la edición anterior nuestro principal énfasis fue el de presentar el control numérico computarizado (C.N.C.) como una alternativa tecnológica que pueda potenciar nuestro desarrollo industrial, por lo que describimos sus características principales y su incidencia en el trabajador. En el presente articulo nos enfocaremos, más al manejo de la información en las máquinas CNC, las tendencias actuales del desarrollo de las MHCNC y las tendencias industriales de nuestra época.

  16. Feasibility Study for Electrical Discharge Machining of Large DU-Mo Castings

    Energy Technology Data Exchange (ETDEWEB)

    Hill, Mary Ann [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Dombrowski, David E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Clarke, Kester Diederik [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Forsyth, Robert Thomas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Aikin, Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Alexander, David John [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Tegtmeier, Eric Lee [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Robison, Jeffrey Curt [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Beard, Timothy Vance [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Edwards, Randall Lynn [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Mauro, Michael Ernest [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Scott, Jeffrey E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division; Strandy, Matthew Thomas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States). SIGMA Division

    2016-10-31

    U-10 wt. % Mo (U-10Mo) alloys are being developed as low enrichment monolithic fuel for the CONVERT program. Optimization of processing for the monolithic fuel is being pursued with the use of electrical discharge machining (EDM) under CONVERT HPRR WBS 1.2.4.5 Optimization of Coupon Preparation. The process is applicable to manufacturing experimental fuel plate specimens for the Mini-Plate-1 (MP-1) irradiation campaign. The benefits of EDM are reduced machining costs, ability to achieve higher tolerances, stress-free, burr-free surfaces eliminating the need for milling, and the ability to machine complex shapes. Kerf losses are much smaller with EDM (tenths of mm) compared to conventional machining (mm). Reliable repeatability is achievable with EDM due to its computer-generated machining programs.

  17. Feasibility Study for Electrical Discharge Machining of Large DU-Mo Castings

    International Nuclear Information System (INIS)

    Hill, Mary Ann; Dombrowski, David E.; Clarke, Kester Diederik; Forsyth, Robert Thomas; Aikin, Robert M.; Alexander, David John; Tegtmeier, Eric Lee; Robison, Jeffrey Curt; Beard, Timothy Vance; Edwards, Randall Lynn; Mauro, Michael Ernest; Scott, Jeffrey E.; Strandy, Matthew Thomas

    2016-01-01

    U-10 wt. % Mo (U-10Mo) alloys are being developed as low enrichment monolithic fuel for the CONVERT program. Optimization of processing for the monolithic fuel is being pursued with the use of electrical discharge machining (EDM) under CONVERT HPRR WBS 1.2.4.5 Optimization of Coupon Preparation. The process is applicable to manufacturing experimental fuel plate specimens for the Mini-Plate-1 (MP-1) irradiation campaign. The benefits of EDM are reduced machining costs, ability to achieve higher tolerances, stress-free, burr-free surfaces eliminating the need for milling, and the ability to machine complex shapes. Kerf losses are much smaller with EDM (tenths of mm) compared to conventional machining (mm). Reliable repeatability is achievable with EDM due to its computer-generated machining programs.

  18. Influence of abrasive machining on Fe3AI intermetal surface texture

    OpenAIRE

    A. Patejuk; M. Poniatowska

    2008-01-01

    Thc paper prcscnts the results of analyzing thc surfacc tcxtilrc of sarnplcs obtaincd in thc proccss or casting with thc usc of thc Fc7AIintcrmctollic phasc altcr sclccrcd abrasivc machining opt ions havc bccn applicd - milling. wct polishing, l'hc annIysis of ihc surracctcxturc aftcr machining was carricd out by examining such pararnctcrs as: Rn. Rz. RSm. and thc profitc fi~nction- thc lnatcrial ratio curvcand thc nmpli!udc dcnsity cunc.

  19. PENERAPAN METODE RETAD UNTUK MENGURANGI WAKTU SET UP PADA MESIN MILLING P1 DAN P2 DEPARTEMEN MACHINING PT. KUBOTA INDONESIA

    Directory of Open Access Journals (Sweden)

    Sriyanto Sriyanto

    2012-02-01

    Full Text Available Pengurangan waktu produksi dalam suatu proses produksi dapat dilakukan dengan meminimalkan waktu setup pada proses produksi tersebut. Untuk mengurangi waktu setup diperlukan suatu cara untuk membantu operator dalam melaksanakan proses milling sehingga dapat meminimalkan waktu setup serta dapat menghilangkan elemen kerja yang tidak produktif tersebut. Metode RETAD (Rapid Exchange of Tooling and Dies merupakan pengembangan dari metode SMED (Single Minuite Exchange of Dies yang bertujuan mengurangi waktu setup, menghapus scrap dan rework. Dari hasil pengolahan data dan analisis untuk proses milling pada mesin Milling Vertikal P1, waktu elemen kerja membersihkan jig dari geram dapat dikurangi dari 5.53 detik sebelum perbaikan menjadi 1.54 detik setelah perbaikan dan untuk mesin Milling Vertikal P2, waktu elemen kerja membersihkan jig dari geram dapat  dikurangi dari 5.15 detik menjadi 1.54 detik. Dari hasil di atas maka dapat disimpulkan bahwa terjadi perbaikan waktu setup pada proses milling pada Mesin Milling Vertikal P1 dan P2 di Cylinder Head Line, perbandingan waktu standar proses milling dari 258.505 detik sebelum perbaikan menjadi 254.518 detik setelah perbaikan pada mesin Milling Vertikal P1 dan 256.002 detik sebelum perbaikan menjadi 252.392 detik setelah perbaikan pada mesin Milling Vertikal P2 Untuk penelitian ini hasil tersebut merupakan hasil maksimal yang dapat dicapai, namun dapat dikembangkan lebih lanjut pada mesin-mesin produksi lainnya. Kata kunci           : RETAD, waktu setup, elemen kerja

  20. INVESTIGATION OF MAGNESIUM ALLOYS MACHINABILITY

    Directory of Open Access Journals (Sweden)

    Berat Barıs BULDUM

    2013-01-01

    Full Text Available Magnesium is the lightest structural metal. Magnesium alloys have a hexagonal lattice structure, which affects the fundamental properties of these alloys. Plastic deformation of the hexagonal lattice is more complicated than in cubic latticed metals like aluminum, copper and steel. Magnesium alloy developments have traditionally been driven by industry requirements for lightweight materials to operate under increasingly demanding conditions. Magnesium alloys have always been attractive to designers due to their low density, only two thirds that of aluminium and its alloys [1]. The element and its alloys take a big part of modern industry needs. Especially nowadays magnesium alloys are used in automotive and mechanical (trains and wagons manufacture, because of its lightness and other features. Magnesium and magnesium alloys are the easiest of all metals to machine, allowing machining operations at extremely high speed. All standard machining operations such as turning, drilling, milling, are commonly performed on magnesium parts.