WorldWideScience

Sample records for clinkers

  1. Model of clinker capacity expansion

    CSIR Research Space (South Africa)

    Stylianides, T

    1998-10-01

    Full Text Available This paper describes a model which has been applied in practice to determine an optimal plan for clinker capacity expansion. The problem was formulated as an integer linear program aiming to determine the optimal number, size and location of kilns...

  2. Trace elements based classification on clinkers. Application to Spanish clinkers

    Directory of Open Access Journals (Sweden)

    Tamás, F. D.

    2001-12-01

    Full Text Available The qualitative identification to determine the origin (i.e. manufacturing factory of Spanish clinkers is described. The classification of clinkers produced in different factories can be based on their trace element content. Approximately fifteen clinker sorts are analysed, collected from 11 Spanish cement factories to determine their Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content. An expert system formulated by a binary decision tree is designed based on the collected data. The performance of the obtained classifier was measured by ten-fold cross validation. The results show that the proposed method is useful to identify an easy-to-use expert system that is able to determine the origin of the clinker based on its trace element content.

    En el presente trabajo se describe el procedimiento de identificación cualitativa de clínkeres españoles con el objeto de determinar su origen (fábrica. Esa clasificación de los clínkeres se basa en el contenido de sus elementos traza. Se analizaron 15 clínkeres diferentes procedentes de 11 fábricas de cemento españolas, determinándose los contenidos en Mg, Sr, Ba, Mn, Ti, Zr, Zn y V. Se ha diseñado un sistema experto mediante un árbol de decisión binario basado en los datos recogidos. La clasificación obtenida fue examinada mediante la validación cruzada de 10 valores. Los resultados obtenidos muestran que el modelo propuesto es válido para identificar, de manera fácil, un sistema experto capaz de determinar el origen de un clínker basándose en el contenido de sus elementos traza.

  3. Clinker Burning Kinetics and Mechanism

    DEFF Research Database (Denmark)

    Telschow, Samira

    : an ordinary lab-scale heating furnace and a sample motion system. The motion system consists of a SiC tube, which moves the sample, placed in a Pt/Rh-crucible, at a chosen velocity through the heating furnace. Simultaneously, the sample is rotated around its horizontal axis with a chosen rotation velocity....... The influence of different heating profiles on clinker formation was studied, and it was observed that C3S formation was more complete, the faster the sample was heated to a temperature >1400 °C. However, only with relative long residence times above this temperature clinker phase compositions similar...... often not applicable. Agglomeration of the raw meal was observed to start already at 900 °C. The agglomerates formed are first rather weak, but increase in hardness with increasing temperature. The size of the agglomerates as well as the amount formed was found to be dependent on the rotation velocity...

  4. Quality design of belite–melilite clinker

    Energy Technology Data Exchange (ETDEWEB)

    Kurokawa, Daisuke, E-mail: daisuke_kurokawa@taiheiyo-cement.co.jp [R and D center, Taiheiyo Cement Corporation, Chiba 285-8655 (Japan); Department of Materials Science and Engineering, Nagoya Institute of Technology, Nagoya 466-8555 (Japan); Honma, Kenichi; Hirao, Hiroshi [R and D center, Taiheiyo Cement Corporation, Chiba 285-8655 (Japan); Fukuda, Koichiro [Department of Materials Science and Engineering, Nagoya Institute of Technology, Nagoya 466-8555 (Japan)

    2013-12-15

    We have developed a new cement clinker, consisting mainly of belite and melilite, which is capable of increasing the amount of recycled waste as a part of its raw materials. We analyzed clinkers with a wide range of compositions, and clarified the quantitative relationship between the chemical and mineral compositions. Clinkers consisting mostly of belite and melilite were successfully obtained at the CaO/SiO{sub 2} mass ratio of 1.7 to 1.9. Test cements were prepared using these clinkers and mixed with OPC for the evaluation of fluidity and strength. The belite–melilite cement was found to have good fluidity, and the belite–melilite cement mixed with OPC at up to 30% exhibited a satisfactory long term strength equivalent to the OPC, demonstrating the potential as an alternative to OPC. Electron probe microanalysis revealed the relatively high concentration of diphosphorus pentaoxide in belite, suggesting this component might contribute to the strength enhancement of the cement. -- Highlights: •A new cement clinker consisting mainly of belite and melilite was designed. •The clinker enables the use of various recycled wastes as part of its raw materials. •The relationship between the chemical and mineral compositions was clarified. •This cement mixed with OPC at up to 30% exhibited a good quality equivalent to OPC.

  5. Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

    Science.gov (United States)

    Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

    2010-09-01

    The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

  6. Analysis of Trace Elements in South African Clinkers using Latent ...

    African Journals Online (AJOL)

    The trace element content of clinkers (and possibly of cements) can be used to identify the manufacturing factory. The Mg, Sr, Ba, Mn, Ti, Zr, Zn and V content of clinkers give detailed information for the determination of the origin of clinkers produced in different factories. However, for the analysis of such complex data there ...

  7. Analysis of Trace Elements in South African Clinkers using Latent ...

    African Journals Online (AJOL)

    Mn, Ti, Zr, Zn and V content of clinkers give detailed information for the determination of the origin of clinkers produced in different factories. However ... determine the origin of the clinker (i.e. the manufacturing works). The first paper on ... value because they come from the fuel, e.g. when waste tyres or special sorts of heavy ...

  8. Quality control of clinker products by SEM and XRF analysis

    International Nuclear Information System (INIS)

    Ziad Abu Kaddourah; Khairun Azizi

    1996-01-01

    The microstructure and chemical properties of industrial Portland cement clinkers have been examined by SEM and XRF methods to establish the nature of the clinkers and how variations in the clinker characteristics can be used to control the clinker quality. The clinker nodules were found to show differences in the chemical composition and microstructure between the inner and outer parts of the clinker nodules. Microstructure studies of industrial Portland cement clinker have shown that the outer part of the nodules are enriched in silicate more than the inner part. There is better crystallization and larger alite crystal size in the outer part than in the inner part. The alite crystal size varied between 16.2 -46.12 μ m. The clinker chemical composition was found to affect the residual >45 μ m, where a higher belite content causes an increase in the residual >45 μ m in the the cement product and will cause a decrease in the concrete strength of the cement product. The aluminate and ferrite crystals and the microcracks within the alite crystal are clear in some clinker only. The quality of the raw material preparation, burning and cooling stages can be controlled using the microstructure of the clinker product

  9. Clinker mineral hydration at reduced relative humidities

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede

    1998-01-01

    This report deals with gas phase hydration of pure cement clinker minerals at reduced relative humidities. This is an important subject in relation to modern high performance concrete which may self-desiccate during hydration. In addition the subject has relevance to storage stability where...... prehydration may occur. In the report both theoretical considerations and experimental data are presented. It is suggested that the initiation of hydration during water vapour exposure is nucleation controlled....

  10. Ecological indices of manufacture of Portland cement clinker and production of the dolomite clinker

    Directory of Open Access Journals (Sweden)

    Vinnichenko Varvara

    2017-01-01

    Full Text Available It is shown that the production of dolomite clinker in comparison with that of Portland cement is environmentally appropriate. When calcining dolomite for cementitious binder, the pollution of the atmosphere by carbon dioxide is reduced due to its isolation during decarbonization reactions of calcium carbonates. Reducing fuel consumption for clinker burning provides less carbon dioxide emissions from combustion products. Reducing the firing temperature creates obstacles to the formation of nitrogen oxides. The production of binders from dolomite in comparison with the production of Portland cement helps to protect the environment from contamination

  11. Cement factory kilns. Clinker baking workshops; Fours de cimenterie. Ateliers de cuisson du clinker

    Energy Technology Data Exchange (ETDEWEB)

    Bastier, R. [Direction Centrale Technologie (France); Bocan, A.; Gerbert, B.; Regnault, A.

    2000-07-01

    Clinker baking is the intermediate of the three main steps of the cement fabrication process. The aim of the baking workshop is the thermal transformation of the crude material into a semi-product (clinker). The problem of clinker baking is to find the optimum process taking into account: the investment and operation costs,the diversity of raw materials and fuels, the socio-economical constraints, the performances required, the environmental constraints and the increase of production capacity. This paper gives a presentation of the different types of clinker baking workshops: 1 - Rotative kiln and baking workshop; 2 - Different types of baking workshops: general considerations, humid way process (long kiln - WL), half-dry way process (short kiln - DG-N), dry-way process (short kiln - DS-X), comparison of standard energy consumptions and production ratios; 3 - Pre-calcination (DS-X-SF and DS-X-PC kilns): general considerations, industrial realizations, operation of pre-calcination, characteristics, advantages and drawbacks, standard operation data; 4 - Dimensioning of dry-way kilns: theoretical and empirical methods. (J.S.)

  12. Clinker mineral hydration at reduced relative humidities

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Hansen, Per Freiesleben; Lachowski, Eric E.

    1999-01-01

    and experimental data are presented showing that C(3)A can hydrate at lower humidities than either C3S or C2S. It is suggested that the initiation of hydration during exposure to water vapour is nucleation controlled. When C(3)A hydrates at low humidity, the characteristic hydration product is C(3)AH(6......Vapour phase hydration of purl cement clinker minerals at reduced relative humidities is described. This is relevant to modern high performance concrete that may self-desiccate during hydration and is also relevant to the quality of the cement during storage. Both the oretical considerations...

  13. Impact of the use of alternative fuels on clinker reactivity

    International Nuclear Information System (INIS)

    Serrano-González, K.; Reyes-Valdez, A.; Chowaniec, O.

    2017-01-01

    The use of alternative fuels in the cement industry has increased its relevance in the past decades due to their ecological and economic benefits. In concert with the efforts to increase its use, several studies have focused on their potential impact with respect to clinker reactivity and how they could affect the expected physical and mechanical properties. This work studied the effects of five alternative fuels on the reactivity of eight industrial clinker samples, considering several analytical techniques. Differences were identified among the clinker samples after replacing the alternative fuels, mainly with simultaneous eliminations, as in samples S4, S5 and S8. The modifications were related to the polymorph, size and reactivity of tricalcium silicate and to the clinker profile during the hydration process, due to the SO3 consumption rate. These changes were expressed in the higher compressive strengths in comparison with the original reference clinker. [es

  14. INFLUENCE OF BARIUM OXIDE ADDITIONS ON PORTLAND CLINKER

    Directory of Open Access Journals (Sweden)

    Anezka Zezulova

    2016-12-01

    Full Text Available Nowadays, nuclear power plants are widespread around the world and research is of great interest. Together with nuclear research, shielding of different types of radiation is an important current topic of research aiming at their safety. Portland cement has been an elementary building material for centuries. Since barium is very efficient in shielding different types of radiation, it can be assumed that the radiation shielding capability of cement can be improved by incorporation of barium. This work deals with the influence of barium oxide, added in the form of barium carbonate and sulphate, on the formation and properties of Portland clinker. The structure of burnt clinkers and the ratio of clinker phases were studied by polarizing microscopy and by X-ray diffraction. With increasing barium content, the alite-belite ratio decreases and the content of free lime gradually increases. Moreover, sulphates induce the growth of alite crystals. The ability of barium to be a part of the clinker minerals was observed by scanning electron microscopy. Belite and clinker melt contain the highest amount of barium, but aggregates of barium oxide are formed in the clinker melt. Furthermore, the rate of alite crystallization was studied under isothermal conditions.

  15. Effect of ZnO, ZrO2 and B2O3 on clinkerization process. Part I. Clinkerization reactions and clinker composition

    Directory of Open Access Journals (Sweden)

    Palacios, M.

    2008-12-01

    Full Text Available The use of clay-based product waste as an alternative prime material in Portland cement raw mixes raises the ZnO, ZrO2 and B2O3 content in the clinker. These compounds are found in the enamelled surface of the tile added to the raw mix. The present study explores the effect of adding 0.5 and 2% ZnO, ZrO2 and B2O3 to the raw mix, separately and jointly, on clinkerization and the distribution and morphology of the mineral phases in the clinker. The findings showed that while ZnO and ZrO2 are fixed in the clinker, B2O3 is partially volatized. Zinc oxide acted as a flux, while neither ZrO2 nor B2O3 increased the molten phase. The addition of the oxides to the raw mix changed the content of the main mineral phases in the clinker. Zinc oxide lowered the C3S and C3A contents, ZrO2 reduced the ferritic phase and B2O3 stabilized C2S. New mineral phases, namely 3CaO·ZnO·2Al2O3 and CaZrO3, were identified in the clinkers obtained when 2% ZnO and ZrO2 were added to the raw mix.El empleo de residuos cerámicos como materia prima alternativa en la fabricación del crudo de cemento Portland, aumenta el contenido de ZnO, ZrO2 y B2O3 en el clinker. Estos elementos se encuentran en la capa esmaltada de los residuos cerámicos incorporados al crudo. Por ello el presente trabajo de investigación aborda el estudio del efecto que tiene la adición en el crudo de contenidos del 0,5 y 2% de ZnO, ZrO2 y B2O3 de manera individual y conjunta en los procesos de clinkerización, en la distribución y morfología de las fases mineralógicas del clinker.Los resultados obtenidos han demostrado que el ZnO y ZrO2 permanecen fijados en el clinker, sin embargo el B2O3 se volatiliza parcialmente. El ZnO actúa como fundente, mientras que el ZrO2 y el B2O3 no aumentan el contenido de fase fundida. La adición de estos óxidos al crudo modifica el contenido de las principales fases mineralógicas del clinker. El ZnO disminuye los contenidos de C3S y C3A, el ZrO2 disminuye

  16. Analytical study of getting clinker from metallurgical wastes

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Кравченко

    2016-07-01

    Full Text Available The opportunities to get clinker (cement on the basis of 2-component mixtures of raw materials: waste slag + limestone (less than 10mm fraction unsuitable for sinter production and being a technological waste of preparing raw materials for steel production have been investigated. Chemical compositions of waste slag and limestone wastes were investigated in the central laboratory at the Illych plant. The waste slag was got at the «Ilyich» plant while waste limestone - less than 10 mm fraction - was got in the dumps of the mine group in Komsomolsk. Taking into account chemical composition fluctuations of the waste dump slags and limestone within a few percent, the optimal ratio of raw materials is 55-65% limestone waste, while it is 35-45% waste slag. The clinker quality is evaluated by its hydraulic module, which is equal to: m = 2,37 and is determined on the basis of the chemical composition of the 2-component raw material mixture. For this method of clinker production, the value of the hydraulic module is rather high; and the possibility of obtaining high-quality clinker of metallurgical wastes has been confirmed. The offered method for producing clinker makes it possible to utilize metallurgical wastes and to get substantial ecological and economic benefits

  17. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

    Science.gov (United States)

    2011-12-08

    ... and Cement Clinker From Japan Determination On the basis of the record \\1\\ developed in the subject... duty order on gray Portland cement and cement clinker from Japan would be likely to lead to... and Cement Clinker from Japan: Investigation No. 731- TA-461 (Third Review). By order of the...

  18. Utilization of Palm Oil Clinker as Cement Replacement Material.

    Science.gov (United States)

    Kanadasan, Jegathish; Abdul Razak, Hashim

    2015-12-16

    The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  19. Utilization of Palm Oil Clinker as Cement Replacement Material

    Directory of Open Access Journals (Sweden)

    Jegathish Kanadasan

    2015-12-01

    Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  20. Formation of clinker and its effects on locating and limiting coal resources

    International Nuclear Information System (INIS)

    Sarnecki, J.C.

    1991-01-01

    Coal burns occur in nature primarily due to spontaneous combustion and the result is baked overburden known as clinker. Understanding occurrences of natural coal burns and formation of clinker is important for coal resource exploration and development. Clinker is an indication of potential commercial coal reserves, and can be located easily due to its difference from the unaltered coal section, especially color, geochemical properties, and aquifer properties. The high porosity and variable material strength of clinker create impacts for aspects of mine development such as foundation planning, slope stability, and water handling. This paper describes the formation of clinker, the use of clinker for coal deposit location, its effect on coal quality, its effect on coal resource development, and the use of clinker in surface mine reclamation

  1. Shear strength of palm oil clinker concrete beams

    International Nuclear Information System (INIS)

    Mohammed, Bashar S.; Foo, W.L.; Hossain, K.M.A.; Abdullahi, M.

    2013-01-01

    Highlights: ► Palm oil clinker can be used as lightweight aggregate for the production of structural concrete. ► The palm oil clinker concrete can be classified as lightweight concrete. ► Full scale reinforced palm oil clinker concrete beams without shear reinforcement were tested. ► The CSA based design equation can be used for the prediction of shear capacity with a limit. - Abstract: This paper presents experimental results on the shear behavior of reinforced concrete beams made of palm oil clinker concrete (POCC). Palm oil clinker (POC) is a by-product of palm oil industry and its utilization in concrete production not only solves the problem of disposing this solid waste but also helps to conserve natural resources. Seven reinforced POCC beams without shear reinforcement were fabricated and their shear behavior was tested. POCC has been classified as a lightweight structural concrete with air dry density less than 1850 kg/m 3 and a 28-day compressive strength more than 20 MPa. The experimental variables which have been considered in this study were the POCC compressive strength, shear span–depth ratio (a/d) and the ratio of tensile reinforcement (ρ). The results show that the failure mode of the reinforced POCC beam is similar to that of conventional reinforced concrete beam. In addition, the shear equation of the Canadian Standard Association (CSA) can be used in designing reinforced POCC beam with ρ ⩾ 1. However, a 0.5 safety factor should be included in the formula for ρ < 1

  2. Accurate quantitative XRD phase analysis of cement clinkers

    International Nuclear Information System (INIS)

    Kern, A.

    2002-01-01

    Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

  3. Case study: evaluation of clinker griding systems using radioactive tracers

    International Nuclear Information System (INIS)

    Sebastian, C.; Maghella, G.; Mamani, E.

    2000-12-01

    This work was carried out in a clinker grinding system, during operation. A small amount of La 2 O 3 was irradiated to produce the gamma emitter radioisotope Lanthanum-140. The radioactive dust of La 2 O 3 was agglomerated with rapid setting cement to obtain a radiotracer with mechanical properties similar to the ones of the clinker. The time of passage of the mill feed material, the retention time distribution in the grinding system and a radiotracer balance in the system, allow us to find the milling hold up and the efficiency of the milling system with recirculation of gross particles into the mill. The fine particles, (dust) obtained as a find product are taken into account to verify the efficiency of the system

  4. Morphological Analysis of White Cement Clinker Minerals: Discussion on the Crystallization-Related Defects

    Directory of Open Access Journals (Sweden)

    Mohamed Benmohamed

    2016-01-01

    Full Text Available The paper deals with a formation of artificial rock (clinker. Temperature plays the capital role in the manufacturing process. So, it is useful to analyze a poor clinker to identify the different phases and defects associated with their crystallization. X-ray fluorescence spectroscopy was used to determine the clinker’s chemical composition. The amounts of the mineralogical phases are measured by quantitative XRD analysis (Rietveld. Scanning electron microscopy (SEM was used to characterize the main phases of white Portland cement clinker and the defects associated with the formation of clinker mineral elements. The results of a study which focused on the identification of white clinker minerals and defects detected in these noncomplying clinkers such as fluctuation of the amount of the main phases (alite (C3S and belite (C2S, excess of the free lime, occurrence of C3S polymorphs, and occurrence of moderately-crystallized structures are presented in this paper.

  5. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  6. Analysis of the cement clinker produced with incorporation of petroleum sludge

    Science.gov (United States)

    Benlamoudi, A.; Kadir, A. Abdul; Khodja, M.; Nuruddin, M. F.

    2018-04-01

    Very limited researches have been conducted on the incorporation of petroleum sludge waste into cement clinker production even though this waste may contain similar components to those of clinker raw materials. In this research, petroleum sludge was integrated into cement plant as raw material to produce the cement clinker. As results, incorporation of 5% of this waste was able to produce an acceptable quality of cement. Despite the use of petroleum sludge has decreased the properties of the produced clinker, but it still fit the requirements.

  7. Distinguishing between hydrated, partially hydrated or unhydrated clinker in hardened concrete using microscopy

    NARCIS (Netherlands)

    Valcke, S.L.A.; Rooij, M.R. de; Visser, J.H.M.; Nijland, T.G.

    2010-01-01

    Hydration of clinker particles is since long a topic of interest in both designing and optimizing cement composition and its quantity used in concrete. The interest for carefully observing and also quantifying the type or stage of clinker hydration in hardened cement paste is twofold. Firstly, the

  8. Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

    Directory of Open Access Journals (Sweden)

    Li Luo

    2016-01-01

    Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

  9. Developing Low-Clinker Ternary Blends for Indian Cement Industry

    Science.gov (United States)

    Pal, Aritra

    2018-05-01

    In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

  10. Estudio comparativo de clinkers producidos con diferentes reemplazos de combustibles residuales

    Directory of Open Access Journals (Sweden)

    Trezza Mónica Adriana

    2003-01-01

    Full Text Available In the last decades the cement industry has used, as a partial substitute for traditional fuel, different industrial wastes in order to profit their residuals energy. In the present work the physicochemical characteristics of clinker, obtained using trade marked alternative fuel for clinker kiln, were evaluated. X-ray diffraction (XRD, Blaine specific surface, pyrometric cone equivalent (PCE, differential thermal analysis-thermal gravimetry simultaneous (DTA-TG, differential calorimetry, porosimetry and mechanical strength were used as the main evaluation techniques of the characteristic of clinker and their behaviors in the early hydration. The additions of the wastes, within the percentages and under the conditions of this test, does no significantly alter the clinker properties but generates a greater crystallinity of the principal clinker phases.

  11. Recycling of bagasse ash in cement manufacturing and its impact on clinker potential and environmental pollution

    International Nuclear Information System (INIS)

    Amin, N.U.; Ali, K.

    2009-01-01

    In this investigation bagasse ash from sugar mills of North West Frontier Province (NWFP) has been used in the raw mix designing for high strength Portland cement as a raw material and subjected to clinkerization and cement formation. Different parameters of the resulting clinker and cement were studied and compared with the British and Pakistan standard specification. 5% bagasse ash was found as the optimal limit to be blended and pulverized with other raw material prior to clinkerization which decreased the emission of carbon dioxide to the environment up to 1.73%. Moreover it replaced 5% clay from the raw meal. (author)

  12. Manganese substitutions into the portland cement clinker phases

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    1989-06-01

    Full Text Available The effect of manganese substitution into the crystal structures of the main Portland cement clinker phases (3CaO.SiO2, 2CaO.SiO2, 3CaO.Al2O3, 2CaO.Fe2O3 y 4CaO.Al2O3.Fe2O3 has been studied by X-ray and analytical electron microscopy. In oxidizing conditions, the limit of solid solution in 3CaO.SiO2 is about 0.72 ±0.11% (wt, while in 2CaO.SiO2 is 1.53±0,12%(wt. Mn solid solubility on 3CaO.Al2O3structure, in oxidizing conditions is close to 0.78 ± 0,12% (wt. In identical atmosphere, the proportion of Mn in the ferrite phases (2CaO.Fe2O3 and 4CaO.Al2O3.Fe2O3 is 6.80 ± 0.87% (wt and 6.7% (wt, respectively. To each mentioned clinker phases a solid solution formula has been proposed. In these formula, the manganese substitutions and also the different oxidation states which this element can be introduced in those crystalline structure are defined.

    Se ha estudiado, por difracción de rayos X y microanálisis por espectroscopia de energías dispersivas, el efecto de la sustitución del manganeso en las estructuras cristalinas de las fases más importantes del clinker del cemento portland (3CaO.SiO2, 2CaO.SiO2, 3CaO.Al2O3, 2CaO.Fe2O3 y 4CaO.Al2O3.Fe2O3. En condiciones oxidantes, el límite de solubilidad sólida en 3CaO.SiO2 es del orden de 0,72 ± 0,11% en peso; mientras que en 2CaO.SiO2 es de 1,53 ±0,12% en peso. La solución sólida del Mn en la estructura del 3CaO.Al2O3, en condiciones oxidantes, es próxima al 0,78 ±0,12% en peso. En idéntica atmósfera, la proporción del Mn en las fases terríficas (2CaO.Fe2O3 y 4CaO.Al2

  13. New waste based clinkers: Belite and lime formulations

    International Nuclear Information System (INIS)

    Raupp-Pereira, Fabiano; Ball, Richard James; Rocha, Joao; Labrincha, Joao A.; Allen, Geoffrey C.

    2008-01-01

    This work describes the formulation of new belite-based (CR2) and lime-based (CR3) cementitious materials derived from industrial wastes, such as sludges (generated in the Al-anodising and surface coating industrial processes, potable water filtration/cleaning operations and in marble sawing processes) and foundry sand. Powder mixtures were prepared and fired at different temperatures. For comparison, similar formulations were prepared with pre-treated and commercially available natural raw materials and processed in similar conditions. The thermal process was followed by differential scanning calorimetry (DSC) and high-temperature powder X-ray diffraction (HT-XRD) studies. The CR2 clinker was found to contain belite as the main cementitious phase, the main polymorph being identified by NMR. The CR3 clinker contained common cementitious phases, such as C 3 A and C 3 S, but free lime and calcium aluminium oxide sulphates were also identified by high temperature XRD and NMR. Then the corresponding cement was prepared and the evolution of the mechanical strength with time was evaluated. The lime-based cement obtained from wastes shows a stronger hardening character than the standard material, which tends to show dusting phenomena due to the presence of a reasonable amount of free lime (as the result of its expansive reaction with ambient moisture). Some fluxing impurities (e.g. alkalis) present in the waste materials improve the overall reactivity of the mixture and induces the combination of the lime in CR3. Raman, XPS and FIB techniques were used to fully characterise the aged cements

  14. Effects of limestone petrography and calcite microstructure on OPC clinker raw meals burnability

    Science.gov (United States)

    Galimberti, Matteo; Marinoni, Nicoletta; Della Porta, Giovanna; Marchi, Maurizio; Dapiaggi, Monica

    2017-10-01

    Limestone represents the main raw material for ordinary Portland cement clinker production. In this study eight natural limestones from different geological environments were chosen to prepare raw meals for clinker manufacturing, aiming to define a parameter controlling the burnability. First, limestones were characterized by X-Ray Fluorescence, X-Ray Powder Diffraction and Optical Microscopy to assess their suitability for clinker production and their petrographic features. The average domains size and the microstrain of calcite were also determined by X-Ray Powder Diffraction line profile analysis. Then, each limestone was admixed with clay minerals to achieve the adequate chemical composition for clinker production. Raw meals were thermally threated at seven different temperatures, from 1000 to 1450 °C, to evaluate their behaviour on heating by ex situ X-Ray Powder Diffraction and to observe the final clinker morphology by Scanning Electron Microscopy. Results indicate the calcite microstrain is a reliable parameter to predict the burnability of the raw meals, in terms of calcium silicates growth and lime consumption. In particular, mixtures prepared starting from high-strained calcite exhibit a better burnability. Later, when the melt appears this correlation vanishes; however differences in the early burnability still reflect on the final clinker composition and texture.

  15. Industrial trial to produce a low clinker, low carbon cement

    Directory of Open Access Journals (Sweden)

    Vizcaíno-Andrés, L. M.

    2015-03-01

    Full Text Available A preliminary assessment of conditions for the industrial manufacture of a new cementitious system based on clinker-calcined clay and limestone, developed by the authors, referred as “low carbon cement” is presented. The new cement enables the substitution of more than 50% of the mass of clinker without compromising performance. The paper presents the follow-up of an industrial trial carried out in Cuba to produce 130 tonnes of the new cement at a cement plant. The new material proved to fulfill national standards in applications such as the manufacture of hollow concrete blocks and precast concrete. No major differences either in the rheological or mechanical properties were found when compared with Portland cement. Environmental assessment of the ternary cement was made, which included comparison with other blended cements produced industrially in Cuba. The new cement has proven to contribute to the reduction of above 30% of carbon emissions on cement manufacture.Se presenta la evaluación preliminar de las condiciones de fabricación industrial de un nuevo sistema cementicio a partir del empleo de clínquer; arcillas calcinadas y piedra caliza; desarrollado por los autores; denominado “cemento de bajo carbono”. El nuevo cemento posibilita la reducción de más de un 50% de la masa de clínquer; sin comprometer el comportamiento del material. El presente trabajo presenta el monitoreo de la producción industrial en una planta en Cuba; de 130 t del nuevo cemento. El cemento obtenido cumple con las regulaciones nacionales de calidad y su empleo tiene similar rendimiento que el cemento Pórtland para la producción de bloques y hormigón de 25 MPa. Se realiza el análisis de impacto ambiental del cemento ternario mediante la comparación con otros cementos producidos industrialmente. El nuevo cemento puede contribuir a la reducción de más del 30% de las emisiones de CO2 asociadas a la manufactura de cemento.

  16. Incorporation of trace elements in Portland cement clinker: Thresholds limits for Cu, Ni, Sn or Zn

    International Nuclear Information System (INIS)

    Gineys, N.; Aouad, G.; Sorrentino, F.; Damidot, D.

    2011-01-01

    This paper aims at defining precisely, the threshold limits for several trace elements (Cu, Ni, Sn or Zn) which correspond to the maximum amount that could be incorporated into a standard clinker whilst reaching the limit of solid solution of its four major phases (C 3 S, C 2 S, C 3 A and C 4 AF). These threshold limits were investigated through laboratory synthesised clinkers that were mainly studied by X-ray Diffraction and Scanning Electron Microscopy. The reference clinker was close to a typical Portland clinker (65% C 3 S, 18% C 2 S, 8% C 3 A and 8% C 4 AF). The threshold limits for Cu, Ni, Zn and Sn are quite high with respect to the current contents in clinker and were respectively equal to 0.35, 0.5, 0.7 and 1 wt.%. It appeared that beyond the defined threshold limits, trace elements had different behaviours. Ni was associated with Mg as a magnesium nickel oxide (MgNiO 2 ) and Sn reacted with lime to form a calcium stannate (Ca 2 SnO 4 ). Cu changed the crystallisation process and affected therefore the formation of C 3 S. Indeed a high content of Cu in clinker led to the decomposition of C 3 S into C 2 S and of free lime. Zn, in turn, affected the formation of C 3 A. Ca 6 Zn 3 Al 4 O 15 was formed whilst a tremendous reduction of C 3 A content was identified. The reactivity of cements made with the clinkers at the threshold limits was followed by calorimetry and compressive strength measurements on cement paste. The results revealed that the doped cements were at least as reactive as the reference cement.

  17. Industrial versus Laboratory Clinker Processing Using Grinding Aids (Scale Effect

    Directory of Open Access Journals (Sweden)

    Joseph Jean Assaad

    2015-01-01

    Full Text Available The evaluation of grinding aid (GA effect on clinker processing in laboratory grinding mills is relatively simple. Yet, the results obtained cannot be directly transposed to industrial mills, given the fundamentally different operational modes and grinding parameters. This paper seeks to evaluate the scale effect by comparing the results obtained from a closed-circuit tube mill operating at 90 ton/hr to those determined using a 50-liter laboratory mill. Tests results have shown that the decrease in specific energy consumption (Ec due to glycol or amine-based GA can be evaluated under laboratory conditions. However, such tests underestimate the actual performance that could be achieved in real-scale mills; the Ec reduction due to GA is around twofold higher when grinding is performed in real-scale mill. Compared to industrial tests, the cement particle size distribution curves widened and shifted towards higher diameters when grinding was performed under laboratory conditions, particularly with GA additions. This led to remarkable changes in water demand, setting time, and 1- and 28-day compressive strengths.

  18. Neutron shielding and constructional characteristics of a new type concrete and from borated clinker

    International Nuclear Information System (INIS)

    Cakaloz, T.

    1979-07-01

    A boron containing cement, which can be used as nuclear shielding material, is produced at pilot plant scale applying two different methods. In the first method, the raw mixture of a normal portland cement is mixed with pre-calcined colemanite, a calcium borate mineral, and clinkerized in a rotary kiln (borated-clinker). In the second method, the colemanite is mixed with an admixture, which contains mainly limestone and marl, and burnt in the rotary kiln to obtain a borated-lime composite. The borated-lime composite is then added to the normal portland cement clinker up to 2% B 2 O 3 content for shielding purpose. The results have shown that the borated-clinker contained untolerable amount of free lime resulting in a decrease in compressive strength. The addition of the borated-lime composite to the normal portland cement clinker up to 1% B 2 O 3 content did not alter the setting time and the volume expansion properties. The reduction in the compressive strength was found to be tolerable, however, the decrease in the bending strength was 20% lower than that of permissible value. On the other hand, the increase in B 2 O 3 content of the mixture improved the neutron absorptivity resulting in an increase in total cross-section about 7 times for 1% B 2 O 3 without changing the gamma absorption value

  19. Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    Chen, Hanmin

    2015-01-01

    This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NO x emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

  20. The influence of mineralogical, chemical and physical properties on grindability of commercial clinkers with high MgO level

    International Nuclear Information System (INIS)

    Souza, Vladia Cristina G. de; Koppe, Jair Carlos; Costa, Joao F.C.L.; Vargas, Andre Luis Marin; Blando, Eduardo; Huebler, Roberto

    2008-01-01

    This research investigates various methods able to identify possible mineralogical, physical and chemical influences on the grindability of commercial clinkers with high MgO level. The aim of the study is to evaluate the hardness and elastic modulus of the clinker mineral phases and their fracture strength during the comminution processes, comparing samples from clinkers with low MgO level (0.5%) and clinkers with elevated MgO levels (> 5.0%). The study of the influence of mineralogical, chemical and physical properties was carried out using several analytical techniques, such as: optical microscopy, X-ray diffraction with Rietveld refinement (XRD) and X-ray fluorescence (XRF). These techniques were useful in qualifying the different clinker samples. The drop weight test (DWT) and the Bond ball mill grindability test were performed to characterize the mechanical properties of clinkers. Nanoindentation tests were also carried out. Results from the Bond ball mill grindability test were found to be related to the hardness of the mineral phase and to mineralogical characteristics, such as type and amount of inclusions in silicates, belite and alite crystals shape, or microcracked alites. In contrast, the results obtained by the DWT were associated to the macro characteristics of clinkers, such as porosity, as well as to the hardness and mineralogical characteristics of belite crystals in clusters. Hardness instrumented tests helped to determine the Vickers hardness and elastic modulus from the mineral phases in commercial clinkers and produced different values for the pure phases compared to previous publications

  1. 76 FR 54206 - Gray Portland Cement and Clinker From Japan: Final Results of the Expedited Third Sunset Review...

    Science.gov (United States)

    2011-08-31

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-588-815] Gray Portland Cement and... portland cement and clinker from Japan. As a result of this third sunset review, the Department finds that... initiation of the third sunset review of the antidumping duty order on gray portland cement and clinker from...

  2. 76 FR 50252 - Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review...

    Science.gov (United States)

    2011-08-12

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-461 (Third Review)] Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review Concerning the Antidumping Duty Order on Gray Portland Cement and Cement Clinker From Japan AGENCY: United States International...

  3. Impact of coal and rice husk ash on the quality and chemistry of cement clinker

    International Nuclear Information System (INIS)

    Nawaz, S.; Kanwal, S.; Rahim, U.; Sheikh, N.; Shahzad, K.

    2012-01-01

    Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

  4. Characterization and quantitative determination of calcium aluminate clinker phases through reflected light microscopy

    International Nuclear Information System (INIS)

    Marciano Junior, E.; Cunha Munhoz, F.A. da; Splettstoser Junior, J.; Placido, W.F.

    1989-01-01

    The identification and quantitative determination of phases in calcium aluminate clinker is of great importance to the producer, as it enables a better understanding of the cement and concrete properties, specially those concerning setting time and compressive strenght. Polished sections of three electrofused clinkers, one experimental and two industrial, were used to select the most suitable etchings in order to identify by microscopy the main phases (Ca, CA 2 , C 2 AS, C 12 A 7 , α-Al 2 O 3 ). Quantitative phases determinations by reflected light microscopy showed good results when compared to X-ray diffractometry measurements [pt

  5. Red mud addition in the raw meal for the production of Portland cement clinker.

    Science.gov (United States)

    Tsakiridis, P E; Agatzini-Leonardou, S; Oustadakis, P

    2004-12-10

    The aim of the present research work was to investigate the possibility of adding red mud, an alkaline leaching waste, which is obtained from bauxite during the Bayer process for alumina production, in the raw meal for the production of Portland cement clinker. For that reason, two samples of raw meals were prepared: one with ordinary raw materials, as a reference sample ((PC)Ref), and another with 3.5% red mud ((PC)R/M). The effect on the reactivity of the raw mix was evaluated on the basis of the unreacted lime content in samples sintered at 1350, 1400 and 1450 degrees C. Subsequently, the clinkers were produced by sintering the two raw meals at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the red mud did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the red mud did not negatively affect the quality of the produced cement.

  6. 76 FR 78240 - Gray Portland Cement and Clinker From Japan: Continuation of Antidumping Duty Order

    Science.gov (United States)

    2011-12-16

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-588-815] Gray Portland Cement and... Department) initiated the third sunset review of the antidumping duty order on gray portland cement and... of the antidumping duty order on gray portland cement and clinker from Japan would likely lead to...

  7. Model for cradle-to-gate life cycle assessment of clinker production

    Energy Technology Data Exchange (ETDEWEB)

    Michael Elias Boesch; Annette Koehler; Stefanie Hellweg [ETH Zurich, Zurich (Switzerland). Institute of Environmental Engineering

    2009-10-01

    A model for input- and technology-dependent cradle-to-gate life cycle assessments (LCA) was constructed to quantify emissions and resource consumption of various clinker production options. The model was compiled using data of more than 100 clinker production lines and complemented with literature data and best judgment from experts. It can be applied by the cement industry for the selection of alternative fuels and raw materials (AFR) and by authorities for decision-support regarding the permission of waste co-processing in cement kilns. In the field of sustainable construction, the model can be used to compare clinker production options. Two case studies are presented. First, co-processing of four different types of waste is analyzed at a modern precalciner kiln system. Second, clinker production is compared between five kiln systems. Results show that the use of waste (tires, prepared industrial waste, dried sewage sludge, blast furnace slag) led to reduced greenhouse gas emissions, decreased resource consumption, and mostly to reduced aggregated environmental impacts. Regarding the different kiln systems, the environmental impact generally increased with decreasing energy efficiency. 35 refs., 2 figs., 2 tabs.

  8. Dependence of Capillary Properties of Contemporary Clinker Bricks on Their Microstructure

    Science.gov (United States)

    Wesołowska, Maria; Kaczmarek, Anna

    2017-10-01

    Contemporary clinker bricks are applied for outer layers of walls built from other materials and walls which should have high durability and aesthetic qualities. The intended effect depends not only on the mortar applied but also on clinker properties. Traditional macroscopic tests do not allow to predict clinker behaviour in contact with mortars and external environment. The basic information for this issue is open porosity of material. It defines the material ability to absorb liquids: rain water (through the face wall surface) and grout from mortar (through base surface). The main capillary flow goes on in pores with diameters from 300 to 3000nm. It is possible to define pore distribution and their size using the Mercury Intrusion Porosimetry method. The aim of these research is evaluation of clinker brick capillary properties (initial water absorption and capillary rate) and analysis of differences in microstructure of the face and base wall of a product. Detailed results allowed to show pore distribution in function of their diameters and definition of pore amount responsible for capillary flow. Based on relation between volume function differential and pore diameter, a differential distribution curve was obtained which helped to determine the dominant diameters. The results obtained let us state that face wall of bricks was characterized with the lowest material density and open porosity. In this layer (most burnt) part of pores could be closed by locally appearing liquid phase during brick burning. Thus density is lower comparing to other part of the product.

  9. Prediction of potential compressive strength of Portland clinker from its mineralogy

    DEFF Research Database (Denmark)

    Svinning, K.; Høskuldsson, Agnar; Justnes, H.

    2010-01-01

    Based on a statistical model first applied for prediction of compressive strength up to 28 d from the microstructure of Portland cement, potential compressive strength of clinker has been predicted from its mineralogy. The prediction model was evaluated by partial least squares regression...

  10. Modeling and simulation of cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    Chen, Hanmin

    2014-01-01

    This article describes a mathematical model of the thermodynamic process for Cement Clinkering Process with Compact Internal Burning of Carbon. Using simplifying assumptions, results of calculations are presented based on relevant computerized numerical simulation for a set of typical process parameters obtained from the existing cement shaft kiln operation and the electrical furnace test on the mechanical and chemical performance of the compact coal containing cement raw meal pellets. It is revealed that, the carbon internal burning mode, combining fuel combustion and gas solid heat transfer together as well as preheating, calcining, clinkering and cooling of the raw pellets together, is the origin of the process superiority in respect of equipment simplicity, process enhancement, high energy efficiency and low pollution. Important process details are determined, e.g. the features and lengths of the process zones, the material residence time and the burning mode of carbon in each zone, the clinkering reaction course and the maximum burning temperature. It is concluded that numerical simulations could be useful tool for understanding the new process ideas, as well as conducting the technical development and optimizing the process design. - Highlights: • Twin subsystem model is used to simulate a new type of cement shaft kiln process. • Grain-particle structural model is used to describe the pellet solid gas reactions. • The process superiority resulted from the carbon internal burning mode is revealed. • A series of important process details are determined. • An unprecedented comprehensive picture for cement clinkering process is depicted

  11. Compressive and flexural strength of concrete containing palm oil biomass clinker and polypropylene fibres

    Science.gov (United States)

    Ibrahim, M. H. Wan; Mangi, Sajjad Ali; Burhanudin, M. K.; Ridzuan, M. B.; Jamaluddin, N.; Shahidan, S.; Wong, YH; Faisal, SK; Fadzil, M. A.; Ramadhansyah, P. J.; Ayop, S. S.; Othman, N. H.

    2017-11-01

    This paper presents the effects of using palm oil biomass (POB) clinker with polypropylene (PP) fibres in concrete on its compressive and flexural strength performances. Due to infrastructural development works, the use of concrete in the construction industry has been increased. Simultaneously, it raises the demand natural sand, which causes depletion of natural resources. While considering the environmental and economic benefits, the utilization of industrial waste by-products in concrete will be the alternative solution of the problem. Among the waste products, one of such waste by-product is the palm oil biomass clinker, which is a waste product from burning processes of palm oil fibres. Therefore, it is important to utilize palm oil biomass clinker as partial replacement of fine aggregates in concrete. Considering the facts, an experimental study was conducted to find out the potential usage of palm oil fibres in concrete. In this study, total 48 number of specimens were cast to evaluate the compressive and flexural strength performances. Polypropylene fibre was added in concrete at the rate of 0.2%, 0.4% and 0.6%, and sand was replaced at a constant rate of 10% with palm oil biomass clinker. The flexural strength of concrete was noticed in the range of 2.25 MPa and 2.29 MPa, whereas, the higher value of flexural strength was recorded with 0.4% polypropylene fibre addition. Hence, these results show that the strength performances of concrete containing POB clinker could be improved with the addition of polypropylene fibre.

  12. Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

    Directory of Open Access Journals (Sweden)

    Strigáč Július

    2015-11-01

    Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

  13. A research of the mineralogy phases of clinker in a spanish cement using the method of Rietveld

    International Nuclear Information System (INIS)

    Castanon Ana M; Garcia Granda Santiago; Guerrero Ana M; Gomez Fernandez Fernando

    2012-01-01

    In order to introduce continuously a quality control method in a Spanish cement factory to improve the final product feature new research methodology is being developed. The Rietveld method [1] has been successfully used to analyze the composition of the main phases of clinker. Using this methodologies, research has been carried out to quantize appropriately the minor phase of free lime which is extremely important in the clinker quality. This method leads to satisfactory results on samples with contents in CaO from 3%. These results are possible combining X- ray diffraction and fluorescence techniques as well as the chemical analysis data. Clinker, the Rietveld method, free lime.

  14. Biocompatibility and setting time of CPM-MTA and white Portland cement clinker with or without calcium sulfate.

    Science.gov (United States)

    Bramante, Clovis Monteiro; Kato, Marcia Magro; Assis, Gerson Francisco de; Duarte, Marco Antonio Hungaro; Bernardineli, Norberti; Moraes, Ivaldo Gomes de; Garcia, Roberto Brandão; Ordinola-Zapata, Ronald; Bramante, Alexandre Silva

    2013-01-01

    To evaluate the biocompatibility and the setting time of Portland cement clinker with or without 2% or 5% calcium sulfate and MTA-CPM. Twenty-four mice (Rattus norvegicus) received subcutaneously polyethylene tubes filled with Portland cement clinker with or without 2% or 5% calcium sulfate and MTA. After 15, 30 and 60 days of implantation, the animals were killed and specimens were prepared for microscopic analysis. For evaluation of the setting time, each material was analyzed using Gilmore needles weighing 113.5 g and 456.5 g, according to the ASTM specification Number C266-08 guideline. Data were analyzed by ANOVA and Tukey's test for setting time and Kruskal-Wallis and Dunn test for biocompatibility at 5% significance level. Histologic observation showed no statistically significant difference of biocompatibility (p>0.05) among the materials in the subcutaneous tissues. For the setting time, clinker without calcium sulfate showed the shortest initial and final setting times (6.18 s/21.48 s), followed by clinker with 2% calcium sulfate (9.22 s/25.33 s), clinker with 5% calcium sulfate (10.06 s/42.46 s) and MTA (15.01 s/42.46 s). All the tested materials showed biocompatibility and the calcium sulfate absence shortened the initial and final setting times of the white Portland cement clinker.

  15. Vitrified medical wastes bottom ash in cement clinkerization. Microstructural, hydration and leaching characteristics.

    Science.gov (United States)

    Papamarkou, S; Christopoulos, D; Tsakiridis, P E; Bartzas, G; Tsakalakis, K

    2018-04-19

    The present investigation focuses on the utilization of medical wastes incineration bottom ash (MBA), vitrified with soda lime recycled glass (SLRG), as an alternative raw material in cement clinkerization. Bottom ash is recovered from the bottom of the medical wastes incineration chamber, after being cooled down through quenching. It corresponds to 10-15 wt% of the initial medical wastes weight and since it has been classified in the category of hazardous wastes, its safe management has become a major environmental concern worldwide. MBA glasses of various syntheses were initially obtained during the MBA vitrification simultaneously with various amounts of silica scrap (20, 25 and 30 wt% correspondingly). The produced MBA glasses were in turn used for the production of Portland cement clinker, after sintering at 1400 °C, thus substituting traditional raw materials. Both evaluation of vitrification and sintering products was carried out by chemical and mineralogical analyses along with microstructure examination. The final cements were prepared by clinkers co-grinding in a laboratory ball mill with appropriate amounts of gypsum (≈5.0 wt%) and the evaluation of their quality was carried out by determining setting times, standard consistency, expansibility and compressive strength at 2, 7, 28 and 90 days. Finally, the leaching behaviour of the vitrified MBA and hydrated cements, together with the corresponding of the "as received" MBA, was further examined using the standard leaching tests of the Toxicity Characteristic Leaching Procedure (TCLP) and the EN 12457-2. According to the obtained results, the quality of the produced cement clinkers was not affected by the addition of the vitrified MBA in the raw meal, with the trace elements detected in all leachates measured well below the corresponding regulatory limits. Copyright © 2018 Elsevier B.V. All rights reserved.

  16. LOW WATER DEMAND CEMENTS - WAY OF EFFICIENT USE OF CLINKER AND MINERAL FILLERS IN CONCRETES

    Directory of Open Access Journals (Sweden)

    Khokhryakov Oleg Viktorovich

    2017-10-01

    Full Text Available Subject: the provisions in the updated edition of the technical specifications for cements are analyzed. A trend to decrease the clinker volume in Portland cement due to the wider use of mineral additives, up to 95%, was observed. Research objectives: substantiation of the most complete and efficient use of Portland cement and mineral additives in the composition of low water demand cements. Materials and methods: portland cement, mineral additives and superplasticizer were used as raw materials for obtaining cements of low water demand. The experimental methods comply with the current standards. Results: comparative properties of low water demand cements and cements with mineral additives are presented. The properties of cement-water suspensions of these binders have been studied, and, on their basis, heavy concretes have been made. The results of the grindability of Portland cement and mineral components with a superplasticizer are given. Conclusions: it is shown that the cement of low water demand, in which the advantages of both Portland cement and mineral additives are more fully and efficiently presented, complies with the tendency to decrease the clinker volume to the greatest degree. It is established that the clinker volume index for heavy concrete prepared on low water demand cement is almost four times lower than that for heavy concrete based on common Portland cement.

  17. Matrix model of the grinding process of cement clinker in the ball mill

    Science.gov (United States)

    Sharapov, Rashid R.

    2018-02-01

    In the article attention is paid to improving the efficiency of production of fine powders, in particular Portland cement clinker. The questions of Portland cement clinker grinding in closed circuit ball mills. Noted that the main task of modeling the grinding process is predicting the granulometric composition of the finished product taking into account constructive and technological parameters used ball mill and separator. It is shown that the most complete and informative characterization of the grinding process in a ball mill is a grinding matrix taking into account the transformation of grain composition inside the mill drum. Shows how the relative mass fraction of the particles of crushed material, get to corresponding fraction. Noted, that the actual task of reconstruction of the matrix of grinding on the experimental data obtained in the real operating installations. On the basis of experimental data obtained on industrial installations, using matrix method to determine the kinetics of the grinding process in closed circuit ball mills. The calculation method of the conversion of the grain composition of the crushed material along the mill drum developed. Taking into account the proposed approach can be optimized processing methods to improve the manufacturing process of Portland cement clinker.

  18. Fiscal 1999 international energy conservation model project. Report on result of demonstrative research concerning cement clinker cooling system; 1999 nendo kokusai energy shohi koritsuka nado model jigyo seika hokokusho. Cement clinker reikyaku sochi ni kakawaru jissho kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing energy consumption and CO2 discharge in a cement plant in Indonesia, R and D was conducted on new clinker cooling system, high performance kiln combustion system, and technology for steady kiln operation and control, with the fiscal 1999 results reported. In the research on the optimum clinker cooling system, a new type clinker cooling system (CCS) was developed in which air beams are applied only to stationary grate rows, in an air beam type clinker cooling system where cooling air is fed to each block, with grate plates used as the air duct. This year, in an actual machine testing equipment (capacity 2,500 t/d), the whole heat recuperation area was modified for the CCS, with the operation started since February, 1999, aiming at the optimal clinker cooling effect and high heat recovery efficiency. The heat quantity for the entire system showed a decrease of 60 kcal/kg in the heat consumption rate through CCS modification, kiln burner adjustment, etc. So long as the demonstration plant is concerned, design of a new type burner and study/design for the kiln stabilization were nearly completed. (NEDO)

  19. 40 CFR 63.1348 - Standards for affected sources other than kilns; in-line kiln/raw mills; clinker coolers; new and...

    Science.gov (United States)

    2010-07-01

    ... than kilns; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and finish mills. 63.1348 Section 63.1348 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY...; in-line kiln/raw mills; clinker coolers; new and reconstructed raw material dryers; and raw and...

  20. Durability testing of low clinker blends - chloride ingress in similar strength mortar exposed to seawater

    DEFF Research Database (Denmark)

    Geiker, Mette Rica; De Weerdt, Klaartje; Garzón, Sergio Ferreiro

    2017-01-01

    Resistance to chloride ingress of ten different binders was investigated. Most of the binders were prepared with 35% substitution of a new clinker by limestone filler, calcined clay, burnt shale and/or siliceous fly ash. Mortar samples with similar design compressive strength after 90 days were e...... exposed to artificial sea-water for 270 days. The results indicate that the use of alternative binders may lead to up to around 15% reduction in CO2 emission without compromising 90 days compressive strength and resistance to chloride ingress in marine exposure....

  1. Mechanical Properties and Microstructure of Fast – Fired Clinker Tiles Based on Wierzbka I Raw Material

    OpenAIRE

    Gajek M.; Rapacz-Kmita A.; Dudek M.; Partyka J.

    2016-01-01

    The article presents results of research on microstructural and mechanical properties of floor tiles clinker manufactured on the basis of Wierzbka I raw material, which is part of the deposit Wierzbka, near Suchedniów. Wierzbka I clay was added in various volume fractions to the standard tile compositions used in industrial practice. The samples were pressed in a range of from 21 MPa to 42 MPa and fired in the laboratory furnace at 1130°C to 1190°C. Selected compositions were pressed at 28 MP...

  2. Raw mix designing for coal as a fuel in cement kiln as a major fuel and its impact on clinker parameters

    International Nuclear Information System (INIS)

    Noor-ul-Amin; Ali, K.

    2011-01-01

    In this paper the use of coal, found at Jabba Taar and Jabba Khushk Khyber Pakhtoon Khwa, in cement manufacturing as a major fuel and its impacts on the raw mix and clinker parameters has been discussed. The maximum amount of coal for pulverizing with raw mix was found to be 10% of the raw mix as calculated from the calorific value and the heat of clinkerization of coal. The coal residue left after burning was utilized in the cement raw material, for which a new raw mix was designed. The new raw mix was converted in to clinker. The resulting clinker was studied for all parameters as per British specification. It was found that the clinker obtained from the newly designed raw mix with coal ash, was in accordance to the British standard specifications. (author)

  3. A research of the mineralogy phases of clinker in a spanish cement using the method of Rietveld

    International Nuclear Information System (INIS)

    Castanon, Ana M; Garcia, Granda Santiago; Guerrero, Ana M; Gomez Fernandez, Fernando

    2012-01-01

    In order to introduce continuously a quality control method in a Spanish cement factory to improve the final product feature new research methodology is being developed. The Rietveld method [1] has been successfully used to analyze the composition of the main phases of clinker. Using this methodologies, research has been carried out to quantize appropriately the minor phase of free lime which is extremely important in the clinker quality. This method leads to satisfactory results on samples with contents in CaO from 3%. These results are possible combining X- ray diffraction and fluorescence techniques as well as the chemical analysis data.

  4. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    Directory of Open Access Journals (Sweden)

    Borsuk Grzegorz

    2016-03-01

    Full Text Available Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  5. Valorization of glass and shell powders in the synthesis of Belitic clinker

    Directory of Open Access Journals (Sweden)

    Bouregba* A.

    2018-01-01

    Full Text Available In recent years, waste recycling has become a key issue in construction materials science for achieve the goal of sources of raw materials. The aim of this study is to use waste glass as source of SiO2 oxide and mussel shells consisting essentially of calcium carbonate as starting materials to synthesize belite rich cement. The elaborated clinker is chemically and structurally related to β-Ca2SiO4, by heat solid state activation. After grinding, the raw materials are mixed and heated up to 1050°C. The samples are characterized by X-ray diffraction (XRD and Fourier Transformed Infrared spectroscopy (FT-IR. The mechanical strength of some sample was measured for 28 and 72 days. The results show the different mineralogical stapes of formation of clinker, the state reaction method allows the elaboration of a cementitious material by a simple heat treatment at relatively low temperature and low release of CO2. The hydration products are also identified by XR diffraction at 2, 7, 28 and 72 days.

  6. Re-utilization of concrete from decommissioned nuclear facilities by re-clinkering

    International Nuclear Information System (INIS)

    Costes, J.R.

    1998-01-01

    Usually concrete is reused as aggregates. To maximize reusing by producing a new concrete, separation of its fundamental components (aggregates, sand, cement) is required. But can already hydrated cement be re-clinkered and become new good cement again? This paper shows how specimen of pure cement paste of ordinary Portland cement was hydrated then crushed and reclinkerised. Chemical and, X ray diffraction analysis, electronic microscope coupled with X fluorescence observations, demonstrate that very few differences occurs in the cement paste before and after re-clinkering; mechanical properties of the reactivated powder are very satisfactory, even exceeding the strength of the original pure cement paste. As this process involves heating up to 1450 deg C, some of the contamination (caesium, ruthenium) may also be eliminated by volatilization and recovery on filters. This process could be very promising to complete recycle large quantities of low level contaminated concrete inside the nuclear industry as alternative to storage in specific and expensive dump, as it is now the case for steel materials. (authors)

  7. Effect of Coating Palm Oil Clinker Aggregate on the Engineering Properties of Normal Grade Concrete

    Directory of Open Access Journals (Sweden)

    Fuad Abutaha

    2017-10-01

    Full Text Available Palm oil clinker (POC is a waste material generated in large quantities from the palm oil industry. POC, when crushed, possesses the potential to serve as an aggregate for concrete production. Experimental investigation on the engineering properties of concrete incorporating POC as aggregate and filler material was carried out in this study. POC was partially and fully used to replace natural coarse aggregate. The volumetric replacements used were 0%, 20%, 40%, 60%, 80%, and 100%. POC, being highly porous, negatively affected the fresh and hardened concrete properties. Therefore, the particle-packing (PP method was adopted to measure the surface and inner voids of POC coarse aggregate in the mixtures at different substitution levels. In order to enhance the engineering properties of the POC concrete, palm oil clinker powder (POCP was used as a filler material to fill up and coat the surface voids of POC coarse, while the rest of the mix constituents were left as the same. Fresh and hardened properties of the POC concrete with and without coating were determined, and the results were compared with the control concrete. The results revealed that coating the surface voids of POC coarse with POCP significantly improved the engineering properties as well as the durability performance of the POC concrete. Furthermore, using POC as an aggregate and filler material may reduce the continuous exploitation of aggregates from primary sources. Also, this approach offers an environmental friendly solution to the ongoing waste problems associated with palm oil waste material.

  8. A Laboratory Investigation on Shear Strength Behavior of Sandy Soil: Effect of Glass Fiber and Clinker Residue Content

    Directory of Open Access Journals (Sweden)

    Bouaricha Leyla

    2017-12-01

    Full Text Available A study was undertaken to investigate the shear strength parameters of treated sands reinforced with randomly distributed glass fibers by carrying out direct shear test after seven days curing periods. Firstly, we studied the fiber content and fiber length effect on the peak shear strength on samples. The second part gives a parametric analysis on the effect of glass fiber and clinker residue content on the shear strength parameters for two types of uniform Algerian sands having different particle sizes (Chlef sand and Rass sand with an average relative density Dr = 50%. Finally, the test results show that the combination of glass fiber and clinker residue content can effectively improve the shear strength parameters of soil in comparison with unreinforced soil. For instance, there is a significant gain for the cohesion and friction angle of reinforced sand of Chlef. Compared to unreinforced sand, the cohesion for sand reinforced with different ratios of clinker residue increased by 4.36 to 43.08 kPa for Chlef sand and by 3.1 to 28.64 kPa for Rass sand. The feature friction angles increased from 38.73° to 43.01° (+4.28°, and after the treatment, clinker residue content of soil evaluated to 5% (WRC = 5%.

  9. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production

    Directory of Open Access Journals (Sweden)

    DIULIA C.Q. RODRIGUES

    Full Text Available ABSTRACT Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  10. Dynamic Analysis of the Temperature and the Concentration Profiles of an Industrial Rotary Kiln Used in Clinker Production.

    Science.gov (United States)

    Rodrigues, Diulia C Q; Soares, Atílio P; Costa, Esly F; Costa, Andréa O S

    2017-01-01

    Cement is one of the most used building materials in the world. The process of cement production involves numerous and complex reactions that occur under different temperatures. Thus, there is great interest in the optimization of cement manufacturing. Clinker production is one of the main steps of cement production and it occurs inside the kiln. In this paper, the dry process of clinker production is analysed in a rotary kiln that operates in counter flow. The main phenomena involved in clinker production is as follows: free residual water evaporation of raw material, decomposition of magnesium carbonate, decarbonation, formation of C3A and C4AF, formation of dicalcium silicate, and formation of tricalcium silicate. The main objective of this study was to propose a mathematical model that realistically describes the temperature profile and the concentration of clinker components in a real rotary kiln. In addition, the influence of different speeds of inlet gas and solids in the system was analysed. The mathematical model is composed of partial differential equations. The model was implemented in Mathcad (available at CCA/UFES) and solved using industrial input data. The proposal model is satisfactory to describe the temperature and concentration profiles of a real rotary kiln.

  11. A Laboratory Investigation on Shear Strength Behavior of Sandy Soil: Effect of Glass Fiber and Clinker Residue Content

    Science.gov (United States)

    Bouaricha, Leyla; Henni, Ahmed Djafar; Lancelot, Laurent

    2017-12-01

    A study was undertaken to investigate the shear strength parameters of treated sands reinforced with randomly distributed glass fibers by carrying out direct shear test after seven days curing periods. Firstly, we studied the fiber content and fiber length effect on the peak shear strength on samples. The second part gives a parametric analysis on the effect of glass fiber and clinker residue content on the shear strength parameters for two types of uniform Algerian sands having different particle sizes (Chlef sand and Rass sand) with an average relative density Dr = 50%. Finally, the test results show that the combination of glass fiber and clinker residue content can effectively improve the shear strength parameters of soil in comparison with unreinforced soil. For instance, there is a significant gain for the cohesion and friction angle of reinforced sand of Chlef. Compared to unreinforced sand, the cohesion for sand reinforced with different ratios of clinker residue increased by 4.36 to 43.08 kPa for Chlef sand and by 3.1 to 28.64 kPa for Rass sand. The feature friction angles increased from 38.73° to 43.01° (+4.28°), and after the treatment, clinker residue content of soil evaluated to 5% (WRC = 5%).

  12. THEORETICAL AND EXPERIMENTAL STUDIES OF ENERGY-EFFICIENT GRINDING PROCESS OF CEMENT CLINKER IN A BALL MILL

    Directory of Open Access Journals (Sweden)

    Kuznetsova M.M.

    2014-08-01

    Full Text Available The article presents results of theoretical and experimental research of grinding process of bulk materials in a ball mill. The new method of determination of energy efficiently mode of operation of ball mills in a process of a cement clinker grinding is proposed and experimentally tested.

  13. Portland clinker production with carbonatite waste and tire-derived fuel: crystallochemistry of minor and trace elements

    Directory of Open Access Journals (Sweden)

    F. R. D. Andrade

    2014-12-01

    Full Text Available This paper presents results on the composition of Portland clinkers produced with non-conventional raw-materials and fuels, focusing on the distribution of selected trace elements. Clinkers produced with three different fuel compositions were sampled in an industrial plant, where all other parameters were kept unchanged. The fuels have chemical fingerprints, which are sulfur for petroleum coke and zinc for TDF (tire-derived fuel. Presence of carbonatite in the raw materials is indicated by high amounts of strontium and phosphorous. Electron microprobe data was used to determine occupation of structural site of both C3S and C2S, and the distribution of trace elements among clinker phases. Phosphorous occurs in similar proportions in C3S and C2S; while considering its modal abundance, C3S is its main reservoir in the clinker. Sulfur is preferentially partitioned toward C2S compared to C3S. Strontium substitutes for Ca2+ mainly in C2S and in non-silicatic phases, compared to C3S.

  14. Seismic, magnetic, and geotechnical properties of a landslide and clinker deposits, Powder River basin, Wyoming and Montana

    Science.gov (United States)

    Miller, C.H.

    1979-01-01

    Exploitation of vast coal and other resources in the Powder River Basin has caused recent, rapid increases in population and in commercial and residential development and has prompted land utilization studies. Two aspects of land utilization were studied for this report: (1) the seismic and geotechnical properties of a landslide and (2) the seismic, magnetic, and geotechnical properties of clinker deposits. (1) The landslide seismic survey revealed two layers in the slide area. The upper (low-velocity) layer is a relatively weak mantle of colluvium and unconsolidated and weathered bedrock that ranges in thickness from 3.0 to 7.5 m and has an average seismic velocity of about 390 m/s. It overlies high-velocity, relatively strong sedimentary bedrock that has velocities greater than about 1330 m/s. The low-velocity layer is also present at the other eight seismic refraction sites in the basin; a similar layer has also been reported in the Soviet Union in a landslide area over similar bedrock. The buried contact of the low- and high-velocity layers is relatively smooth and is nearly parallel with the restored topographic surface. There is no indication that any of the high-velocity layer (bedrock) has been displaced or removed. The seismic data also show that the shear modulus of the low-velocity layer is only about one-tenth that of the high-velocity layer and the shear strength (at failure) is only about one-thirtieth. Much of the slide failure is clearly in the shear mode, and failure is, therefore, concluded to be confined to the low-velocity layer. The major immediate factor contributing to landslide failure is apparently the addition of moisture to the low-velocity layer. The study implies that the low-velocity layer can be defined over some of the basin by seismic surveys and that they can help predict or delineate potential slides. Preventative actions that could then be taken include avoidance, dewatering, prevention of saturation, buttressing the toe, and

  15. Use of alternative fuels in cement manufacture. Effect on clinker and cement characteristics and properties

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    2004-06-01

    Full Text Available This paper compares industrial clinker and cement produced using conventional and alternative fuels (animal meal, tyres or a mixture of the two. The results show no relevant differences in terms of mineralogical composition between the clinker manufactured with alternative fuels and the product obtained using conventional fuel. Clinker produced with alternative fuels at any one factory have a very similar or even lower content in heavy metals than the product manufactured with conventional fuel in the same plant (with the sole exception of Zn when the alternative fuel used is shredded tyres. Mineralogical and morphological analyses reveal no significant differences between the two types of products that can be attributed to the type of fuel used in their manufacture. All six types of cement studied are compliant with the existing legislation as regards both physical and chemical properties. Cement compressive strength is found to be to legal standards regardless of the type of fuel used. Finally, the rheological properties of the cement paste are observed to be unaffected by the type of fuel.

    Se han estudiado clínkeres y cementos obtenidos en procesos industriales que han utilizado combustibles convencionales y combustibles alternativos (harinas cárnicas, neumáticos usados y mezclas de ambos. Los resultados obtenidos han demostrado que los clínkeres fabricados con los combustibles alternativos no presentan diferencias significativas en la composición mineralógica respecto a los obtenidos con combustibles convencionales. Los contenidos de metales pesados en los clínkeres procedentes de la misma fábrica (a excepción de los contenidos en Zn en aquéllos que utilizan neumáticos son muy similares o incluso inferiores a los fabricados con combustibles convencionales. Los análisis mineralógico y morfológico de los clínkeres no evidencian diferencias asignables al tipo de combustible utilizado. Todos los cementos estudiados cumplen

  16. Lightweight Concrete Using Oil Palm Boiler Clinker (OPBC – A Review

    Directory of Open Access Journals (Sweden)

    Hartono Herry

    2016-01-01

    Full Text Available Lightweight concrete can be effectively produced by replacing normal aggregates (60% to 75% of concrete volume with a lighter alternative. With depleting natural resources, utilising waste materials, such as oil palm boiler clinker (OPBC, in concrete for structural use is one way to mitigate environmental concerns raised by the construction industry. This paper presents a review of the mechanical properties, structural behaviour and performance of OPBC concrete. Lightweight concrete using OPBC can be designed to achieve different compressive strengths with different mixes. The different OPBC concrete mixes result in different densities and workability. The degree of content and the type of OPBC substitutes used affect the flexural strength and 28-day splitting tensile strength of OPBC concrete. A different effect was observed in the modulus of elasticity as the drying shrinkage and water absorption of OPBC concrete are also impacted. This review study also compares the structural performance of OPBC concrete to that of conventional concrete.

  17. Simultaneous assessment of phase chemistry, phase abundance and bulk chemistry with statistical electron probe micro-analyses: Application to cement clinkers

    Energy Technology Data Exchange (ETDEWEB)

    Wilson, William; Krakowiak, Konrad J.; Ulm, Franz-Josef, E-mail: ulm@mit.edu

    2014-01-15

    According to recent developments in cement clinker engineering, the optimization of chemical substitutions in the main clinker phases offers a promising approach to improve both reactivity and grindability of clinkers. Thus, monitoring the chemistry of the phases may become part of the quality control at the cement plants, along with the usual measurements of the abundance of the mineralogical phases (quantitative X-ray diffraction) and the bulk chemistry (X-ray fluorescence). This paper presents a new method to assess these three complementary quantities with a single experiment. The method is based on electron microprobe spot analyses, performed over a grid located on a representative surface of the sample and interpreted with advanced statistical tools. This paper describes the method and the experimental program performed on industrial clinkers to establish the accuracy in comparison to conventional methods. -- Highlights: •A new method of clinker characterization •Combination of electron probe technique with cluster analysis •Simultaneous assessment of phase abundance, composition and bulk chemistry •Experimental validation performed on industrial clinkers.

  18. Simultaneous assessment of phase chemistry, phase abundance and bulk chemistry with statistical electron probe micro-analyses: Application to cement clinkers

    International Nuclear Information System (INIS)

    Wilson, William; Krakowiak, Konrad J.; Ulm, Franz-Josef

    2014-01-01

    According to recent developments in cement clinker engineering, the optimization of chemical substitutions in the main clinker phases offers a promising approach to improve both reactivity and grindability of clinkers. Thus, monitoring the chemistry of the phases may become part of the quality control at the cement plants, along with the usual measurements of the abundance of the mineralogical phases (quantitative X-ray diffraction) and the bulk chemistry (X-ray fluorescence). This paper presents a new method to assess these three complementary quantities with a single experiment. The method is based on electron microprobe spot analyses, performed over a grid located on a representative surface of the sample and interpreted with advanced statistical tools. This paper describes the method and the experimental program performed on industrial clinkers to establish the accuracy in comparison to conventional methods. -- Highlights: •A new method of clinker characterization •Combination of electron probe technique with cluster analysis •Simultaneous assessment of phase abundance, composition and bulk chemistry •Experimental validation performed on industrial clinkers

  19. Examination of the jarosite-alunite precipitate addition in the raw meal for the production of sulfoaluminate cement clinker.

    Science.gov (United States)

    Katsioti, M; Tsakiridis, P E; Leonardou-Agatzini, S; Oustadakis, P

    2006-04-17

    The aim of the present research work was to investigate the possibility of adding a jarosite-alunite chemical precipitate, a waste product of a new hydrometallurgical process developed to treat economically low-grade nickel oxides ores, in the raw meal for the production of sulfoaluminate cement clinker. For that reason, two samples of raw meals were prepared, one contained 20% gypsum, as a reference sample ((SAC)Ref) and another with 11.31% jarosite-alunite precipitate ((SAC)J/A). Both raw meals were sintered at 1300 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the jarosite-alunite precipitate did not affect the mineralogical characteristics of the so produced sulfoaluminate cement clinker and there was confirmed the formation of the sulfoaluminate phase (C4A3S), the most typical phase of this cement type. Furthermore, both clinkers were tested by determining the grindability, setting time, compressive strength and expansibility. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of jarosite-alunite precipitate did not negatively affect the quality of the produced cement.

  20. Assessment of energy and exergy efficiencies of a grate clinker cooling system through the optimization of its operational parameters

    International Nuclear Information System (INIS)

    Ahamed, J.U.; Madlool, N.A.; Saidur, R.; Shahinuddin, M.I.; Kamyar, A.; Masjuki, H.H.

    2012-01-01

    Grate coolers are widely used in cement industries to recover heat from hot clinker, coming out from the rotary kiln. This study focuses on improving the energy, exergy and recovery efficiencies of a grate cooling system through the optimization of its operational parameters such as masses of cooling air and clinker, cooling air temperature, and grate speed. It has been found that the energy and recovery energy efficiencies of a cooling system can be increased by 1.1% and 1.9%, respectively, with every 5% mass increases of cooling air. Similarly, it has been estimated that energy and recovery energy efficiencies can be increased by 2.0% and 0.4% with every 5% increase of cooling temperature. The exergy and its recovery efficiencies found to be increased by 3.6% and 2.2%, respectively, for the same condition. Energy efficiency and energy recovery efficiencies are increased by 3.5% and 1.4% with every 9.1% increase of grate speed. Using heat recovery from the exhaust air, energy and exergy recovery efficiencies of the cooling system found to be increased by 21.5% and 9.4%, respectively. It has been found that about 38.10% and 30.86% energy cost can be saved by changing mass flow rate of clinker and mass flow rate of cooling air, respectively. -- Highlights: ► The energy and exergy efficiencies of the base case clinker cooler are 81.2% and 53.7%, respectively. ► To increase 5% mass flow of cooling air, the energy and exergy efficiency increase 1.1% and 0.9%, respectively. ► Increase of grate speed and cooling air temperature cause to increase of all efficiencies. ► Heat recovery from the exhaust air experiences 21.5% and 9.4% in energy and exergy recovery efficiency, respectively. ► Reduction of clinker mass flow reduces the emission of NO x , CO, PM and CO 2 .

  1. Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

    Directory of Open Access Journals (Sweden)

    Eider Gresesqui-Lobaina

    2017-10-01

    Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

  2. Multi-objective optimization of cooling air distributions of grate cooler with different clinker particles diameters and air chambers by genetic algorithm

    International Nuclear Information System (INIS)

    Shao, Wei; Cui, Zheng; Cheng, Lin

    2017-01-01

    Highlights: • A multi-objective optimization model of air distributions of grate cooler by genetic algorithm is proposed. • Optimal air distributions of different conditions are obtained and validated by measurements. • The most economic average diameters of clinker particles is 0.02 m. • The most economic amount of air chambers is 9. - Abstract: The paper proposes a multi-objective optimization model of cooling air distributions of grate cooler in cement plant based on convective heat transfer principle and entropy generation minimization analysis. The heat transfer and flow models of clinker cooling process are brought out at first. Then the modified entropy generation numbers caused by heat transfer and viscous dissipation are considered as objective functions respectively which are optimized by genetic algorithm simultaneously. The design variables are superficial velocities of air chambers and thicknesses of clinker layer on different grate plates. The model is verified by a set of Pareto optimal solutions and scattered distributions of design variables. Sensitive analysis of average diameters of clinker particles and amount of air chambers are carried out based on the optimization model. The optimal cooling air distributions are compared by heat recovered, energy consumption of cooling fans and heat efficiency of grate cooler. And all of them are selected from the Pareto optimal solutions based on energy consumption of cooling fans minimization. The results show that the most effective and economic average diameter of clinker particles is 0.02 m and the amount of air chambers is 9.

  3. ECO-EFFICIENCY ANALYSIS OF LOW-CARBON CEMENT PRODUCTION BY REPLACING CLINKER

    Directory of Open Access Journals (Sweden)

    Yanay Ruíz Rosa

    2017-04-01

    Full Text Available This work carries out the environmental evaluation of the cement production in Siguaney Factory as well as the calculation of the Eco-efficiency indicators according to the ISO 14045 norms; the Recipe methodology was used including 18 impact categories and the SimaPro 8.1 software was also used. In order to evaluate the eco-efficiency indicators according to the ISO 14045 norm, the results of the impact categories are related to the monetary value indicators, allowing the evaluation of the current situation as well as the consequences of the suggested modifications. As a result, the environmental profiles of P-35 cement (base case were obtained as well as those of the low carbon ones (LC3-35 y LC3-50 resulting from the clinker substitution by kaolinitic clay after some studies carried out by CIDEM researchers; and the eco-efficiency profiles. The comparison made between P-35 cement and the low-carbon cements showed positive results in eight weather impact categories, however, toxicity-related ones rise due to the increase in electricity consumption connected to the grinding of materials to obtain burnt clay bringing about a greater amount of emissions of volatile organic compounds to the air. An improvement in the eco-efficiency of 6 out of 8 calculated indicators is observed due to a simultaneous decrease in the production costs and the environmental impacts. LC3-50 cement shows the best results. The methodology used permits to evaluate alternatives related to the material substitution in the construction sector.

  4. Baking of the multi-itemed clinker by the large kiln; Ogata kirun ni yoru tahinshu kurinka no shosei

    Energy Technology Data Exchange (ETDEWEB)

    Kihara, Yasuhiro [Ube Industies, Ltd., Yamaguchi (Japan)

    1998-10-10

    In the Ube cement plant, it had 5 DB kilns, and it became a base of the special cement manufacture. However, the productivity difference with the special cement manufacture by the large kiln recently spread, and in the DB cairn, it was judged with the limit. Therefore, the rationalization which put together DB kiln of 5 in NSP kiln of 1 was carried out, while the role of the special cement manufacture base was maintained. In this paper, the outline of variety switching technology in large and single kiln of 1 for the multi-itemed and multi-itemed clinker production is introduced in this. (NEDO)

  5. Achievement report for fiscal 1998. Energy consumption efficiency improvement model business for developing nations (Demonstration research project on new cooling system in cement clinker production); Hatten tojokoku energy shohi koritsuka model jigyo seika hokokusho. Cement clinker reikyaku sochi ni kakawaru jissho kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    The project aims at energy saving and CO2 emission reduction for a clinker cooling system (CCS), and a demonstration test was conducted at a demonstration cement plant in Indonesia. The plant started operation using the new CCS aiming for the enhancement of cooling and heat recovery efficiency. The actually achieved heat recovery efficiency attributable to the adoption of the new CCS was 60.8% against the target of 68%, this meaning an improvement of 8% over the value recorded prior to the new CCS adoption. As for increase in recovered heat due to heat recovery efficiency improvement of the CCS itself, it was 31kcal/kg-clinker. The heat reduction rate throughout the system thanks to the new CCS was 40kcal/kg-clinker. The kiln secondary air temperature increased for improved burner combustion performance for a rise of the clinker burning degree to 12kcal/kg in terms of calorie, and thus a reduction of 52kcal/kg-clinker in total was achieved. No mechanical trouble was reported with the new CCS. Investigations were conducted into cement supply/demand and technological trends in Indonesia, Vietnam, and China. Learnings from the investigation of German cement making technologies were fully utilized in the designing of the new system. (NEDO)

  6. Reduction of CO2 emissions during cement clinker burning : Part 2 = Ein Beitrag zur Reduzierung der CO2-Emissionen beim Zementklinkerbrand; Teil 2

    NARCIS (Netherlands)

    Vogel, S.; Kolditz, K.; Beilmann, F.; Finger, F.A.; Ott-Reinhardt, D.; Kralisch, D.

    2013-01-01

    The aim of the research project entitled "New technology in cement production for reducing CO2 emissions" sponsored by the German Federal Environmental Foundation was to lower the CO2 emissions during clinker burning. A possible reduction, relative to an industrial example, of up to 21 % in the

  7. Reduction of CO2 emissions during cement clinker burning; part 1 = Ein Beitrag zur Reduzierung der CO2-Emissionen beim Zementklinkerbrand; Teil 1

    NARCIS (Netherlands)

    Vogel, S.; Kolditz, K.; Bellmann, F.; Ott-Reinhardt, D.; Kralisch, D.

    2013-01-01

    The aim of the research project entitled "New technology in cement production for reducing CO2 emissions" sponsored by the German Federal Environmental Foundation was to lower the CO2 emissions during clinker burning. A possible reduction, relative to an industrial example, of up to 21 % in the

  8. Evaluation of P{sub 2}O{sub 5} distribution inside the main clinker minerals by the application of EPMA method

    Energy Technology Data Exchange (ETDEWEB)

    Ifka, Tomáš, E-mail: tomas.ifka@savba.sk [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Palou, Martin [Institute of Construction and Architecture, Slovak Academy of Sciences, Dúbravská cesta, 9845 03 Bratislava 45 (Slovakia); Baraček, Jan; Šoukal, František; Boháč, Martin [Faculty of Chemistry, Brno University of Technology, Purkyňova 464/118, Brno 612 00 (Czech Republic)

    2014-05-01

    The formation of Portland clinker phases has taken place in thermodynamically non-equilibrium state between macro-oxides CaO, SiO{sub 2}, Al{sub 2}O{sub 3}, Fe{sub 2}O{sub 3} and MgO from raw meal and P{sub 2}O{sub 5} from bone meal. The paper deals with the study of clinker minerals as solid solutions with P{sub 2}O{sub 5} during the clinkerization of raw mixture containing bone meal (BM). The ash of BM has contributed as a raw material to the formation of different clinker phases. Electron probe microanalysis (EPMA) method was used to determine the preferential distribution of P{sub 2}O{sub 5} inside calcium silicate phases and its influence upon C{sub 2}S/C{sub 3}S ratio. Basing on these results, composition of solid solution of C{sub 2}S and C{sub 3}S was established.

  9. The influence of heavy metals on the polymorphs of dicalcium silicate in the belite-rich clinkers produced from electroplating sludge.

    Science.gov (United States)

    Chen, Ying-Liang; Shih, Pai-Haung; Chiang, Li-Choung; Chang, Yi-Kuo; Lu, Hsing-Cheng; Chang, Juu-En

    2009-10-15

    The purpose of this study is to utilize an electroplating sludge for belite-rich clinker production and to observe the influence of heavy metals on the polymorphs of dicalcium silicate (C(2)S). Belite-rich clinkers prepared with 0.5-2% of NiO, ZnO, CuO, and Cr(2)O(3) were used to investigate the individual effects of the heavy metals in question. The Reference Intensity Ratio (RIR) method was employed to determine the weight fractions of gamma-C(2)S and beta-C(2)S in the clinkers, and their microstructures were examined by the transmission electron microscopy (TEM). The results showed that nickel, zinc, and chromium have positive effects on beta-C(2)S stabilization (Cr(3+)>Ni(2+)>Zn(2+)), whereas copper has a negative effect. The addition of up to 10% electroplating sludge did not have any negative influence on the formation of C(2)S. It was observed that gamma-C(2)S decreased while beta-C(2)S increased with a rise in the addition of the electroplating sludge. Moreover, nickel and chromium mainly contributed to stabilizing beta-C(2)S in the belite-rich clinkers produced from the electroplating sludge.

  10. Evaluation of kaolinite clays of Moa for the production of cement based clinker-calcined clay-limestone (LC3

    Directory of Open Access Journals (Sweden)

    Roger S. Almenares-Reyes

    2016-12-01

    Full Text Available Clay materials from two outcrops of the Moa region were analyzed to determine their potential use as supplementary cementitious material in the production of ternary cements based on limestone-calcined clay. The clays were characterized by atomic absorption spectroscopy (EAA, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and thermogravimetric analysis (ATG. These methods revealed high aluminum in clays, moderate kaolinite content, a disordered structure and the presence of impurities. The solubility of aluminum and silicon in alkali and the compressive strength of LC3 systems is proportional to their content in clay, being higher for the one with higher kaolinite content and greater structural disorder (outcrop D1, although the clay of both outcrops may constitute supplementary cementitious materials in the production of ternary cements based clinker-calcined clay-limestone. The suitable thermal activation range for both clays is between 650 ° C and 850 ° C.

  11. Characterization of domestic wastes incineration clinkers. Experimental study of the dioxines impact on the environment. Program ''industrial wastes'' DRC 01; Caracterisation des machefers d'incineration d'ordures menageres. Etude experimentale de l'impact des dioxines sur l'environnement. Programme ''dechets industriels'' DRC 01

    Energy Technology Data Exchange (ETDEWEB)

    Brazillet, C.; Badreddine, R

    2002-01-15

    Clinkers resulting from domestic wastes incineration are used in road construction since May 1994. A first study realized by the INERIS showed the poor dioxines content in clinkers and their weak transfer in the environment. In order to verify the hypothesis presented in this study, an experimental study controlled different structures using clinkers. It showed a difference between the clinkers used in old structures which reveal a higher dioxines content and the clinkers used in more recent structures which present weak dioxines content. The use of clinkers, even in the case of significant dioxines level, has not a negative impact on the environment taking into account the transfer modes of these substances. (A.L.B.)

  12. Peculiarities of physical and chemical processes of clinker formation in raw mixes with increased content of magnesium oxide in presence of barite waste

    Science.gov (United States)

    Novoselova, I. N.; Novosyolov, A. G.

    2018-03-01

    The article considers the influence of barite waste on clinker formation processes in raw mixes with the increased content of magnesium oxide. A by-product of the barite concentrate manufacture of Tolcheinskoye deposit has been used as a barite waste, its predominant content of barium sulphate BaSO4 amounts to 76,11%. The impact of BaO and SO3 has been revealed, particularly the impact of barium oxide on clinker formation processes in raw mixes with the increased content of magnesium oxide. It has been clarified that the addition of barite waste into a raw mix causes the formation of dicalcium silicate in two modifications, reduces the amount of alite and influences on the composition of tricalcium aluminate. Barium mono-alluminate is formed in the composition of the intermediate material. Solid solutions with barium oxide are formed in clinker phases. The authors have determined the saturation speed of calcium oxide in magnesium-bearing raw mixes with saturation coefficient (SC) 0,91 and 0,80 in the presence of 2 and 3% barite waste in the temperature range 1300-1450°C.

  13. Spontaneous combustion of the Upper Paleocene Cerrejon Formation coal and generation of clinker in La Guajira Peninsula (Caribbean Region of Colombia)

    Energy Technology Data Exchange (ETDEWEB)

    Quintero, J.A. [Carbones del Cerrejon Limited., Cl. 100 No. 19-54 piso 12, Bogota D.C. (Colombia); Candela, S.A. [ECOPETROL S.A. Edificio Principal Cr. 7 No. 37-65, Bogota D.C. (Colombia); Rios, C.A. [Escuela de Geologia, Universidad Industrial de Santander, Cr 27 Cl 9, Ciudad Universitaria, Bucaramanga (Colombia); Montes, C. [Smithsonian Tropical Research Institute, Roosvelt Ave., Tupper Building - 401, Balboa, Ancon, Panama (Panama); Uribe, C. [Tubos Moore S.A. Cll 99 No. 57-74, Bogota (Colombia)

    2009-12-01

    Clinker referred here as red and brick-looking burnt rocks found interbedded in the Upper Paleocene Cerrejon Formation is the result of spontaneous and natural combustion of coal seams in the recent geologic past. These rocks have been mapped, measured and characterized in the Cerrejon Coal Mine at La Guajira Peninsula (Colombia). These burnt rocks usually outcrop in irregular patterns as almost tabular bodies up to 100 m thick, thinning and pinching out below ground surface to depths up to 448 m. Mapping revealed that clinker is usually found near deformed zones, either faults or tight folds. Timing of spontaneous combustion seems to predate folding and faulting, but seems to postdate the development of the Cerrejon thrust fault and alluvial fan proceeding from the Perija Range. Clinker covers an area of around 2.9 x 10{sup 6} m{sup 2} with a volume of approximately 1.4 x 10{sup 8} m{sup 3}. The calculation of the amount of heat released through coal burning indicates that complete combustion of 6.4 Mt of 26.4 x 10{sup 6} J/kg coal would yield 17 x 10{sup 13} J. (author)

  14. Quantitative Analysis of the Mineralogical Stages of the Clinkers of Portland Cement. Qualitative and Quantitative Analysis, by Infrared Spectroscopy of the Mineralogical Stages of the Clinker of Portland Cement

    Directory of Open Access Journals (Sweden)

    Käsner, Bernd

    1972-09-01

    Full Text Available Not availablePara la determinación cuantitativa de las fases mineralógicas del clinker de cemento portland, tan sólo se emplean el análisis microscópico y el de difracción de rayos X. Ambas técnicas exigen una preparación de muestras muy cuidadosa, lo que lleva bastante tiempo. A causa de estas circunstancias surge el interés de desarrollar un procedimiento con el que se pueda obtener resultados de exactitud y con poco trabajo, basado en la espectroscopia infrarroja. En principio existen dificultades, tanto en el método de trabajo como de interpretación de resultados. Por ejemplo, la formación y composición de las fases del clíñker se hallan sometidas a variaciones; por otra parte, aún no se ha llegado a elaborar un procedimiento para estudio por IR de sistemas que contengan varios componentes inorgánicos en estado sólido. Se ha pensado en la realización previa de análisis elementales, con los que se aclararían los de las fases minerales de los clínkeres, ya que no está aún suficientemente resuelto —a pesar de la importancia que esto representa— el análisis cuantitativo de estas fases.

  15. Impact of the use of alternative fuels on clinker reactivity; Impacto del uso de combustibles alternativos sobre la reactividad del clínker

    Energy Technology Data Exchange (ETDEWEB)

    Serrano-González, K.; Reyes-Valdez, A.; Chowaniec, O.

    2017-07-01

    The use of alternative fuels in the cement industry has increased its relevance in the past decades due to their ecological and economic benefits. In concert with the efforts to increase its use, several studies have focused on their potential impact with respect to clinker reactivity and how they could affect the expected physical and mechanical properties. This work studied the effects of five alternative fuels on the reactivity of eight industrial clinker samples, considering several analytical techniques. Differences were identified among the clinker samples after replacing the alternative fuels, mainly with simultaneous eliminations, as in samples S4, S5 and S8. The modifications were related to the polymorph, size and reactivity of tricalcium silicate and to the clinker profile during the hydration process, due to the SO3 consumption rate. These changes were expressed in the higher compressive strengths in comparison with the original reference clinker. [Spanish] El uso de combustibles alternativos en la industria cementera ha ido en incremento en las últimas décadas debido a su beneficio ecológico y económico. En línea con los esfuerzos enfocados en incrementar su uso, se han realizado distintos estudios enfocados en determinar su impacto potencial en la reactividad del clínker y en cómo pueden afectar sus propiedades físicas y mecánicas. Este trabajo estudia el efecto de cinco combustibles alternos sobre la reactividad de ocho muestras industriales de clínker, considerando diferentes técnicas analíticas. Se identificaron diferencias principalmente cuando se realizaron eliminaciones simultáneas de varios combustibles, como en las muestras S4, S5 y S8. Las modificaciones se basan en un cambio en el polimorfo, tamaño y reactividad del silicato tricálcico y del perfil de hidratación de los clínkeres, relacionado con el ritmo del consumo del SO3. Las modificaciones se reflejaron en un incremento en la resistencia a la compresión.

  16. The formation of filamentary structures from molten silicates: Peleʼs hair, angel hair, and blown clinker

    Science.gov (United States)

    Villermaux, Emmanuel

    2012-08-01

    We conduct an analysis of the concomitant, competing phenomena at play in the formation of long filamentary structures from a stream of hot, very viscous and cohesive liquid as it is blown by a fast, cool air stream. The situation is relevant to a broad class of problems, namely volcanic glass threads or fibers formed when small particles of molten material are thrown into the air and spun out by the wind into long hair-like strands (called Pele's hair), to the process of prilling, the manufacture of glass fibers, and the formation of coke in furnaces and combustion chambers. The air stream blowing on the molten material both breaks up the liquid into fragments stabilized by capillarity, and cools the liquid down to solidification. There are, in this problem, four characteristic times. First, a deformation time of the liquid masses, setting the rate at which drops elongate into ligaments. Then, two timescales set the time of capillary breakup of these ligaments, one prevailing on the other depending on the relative weight of inertia on viscous slowing (that point is illustrated by an original experiment). Finally, a solidification time of the ligaments. Thin solid strands will only form when solidification occurs before capillary breakup. We have discovered that this condition is likely to apply when the liquid is strongly viscous, as for clinker in the cement industry, considered here as a generic example. We formulate recommendations to remove (or enhance) the formation of these objects.

  17. Mechanical Properties of High Strength Concrete Containing Coal Bottom Ash and Oil-Palm Boiler Clinker as Fine Aggregates

    Directory of Open Access Journals (Sweden)

    Soofinajafi Mahmood

    2016-01-01

    Full Text Available This research aims to utilize Coal Furnace Bottom ash (CBA and Oil-Palm Boiler Clinker (OPBC as fine aggregate in concrete mix proportions. They are solid wastes from power plant and Oil Palm industry, respectively. Since these by-products do not have any primary use and are pure waste, an opportunity to use them as aggregate in concrete industry not only is economical but also will be an environmental friendly opportunity leading towards a more sustainable production chain. CBA and OPBC sands had similar grading to normal sand but have lower density and higher water absorption. In a high strength concrete, normal sand was replaced up to 25% with either CBA or OPBC. Test results showed that although water absorption of these wastes was more than normal sand but the slump value of concrete containing each of these wastes showed that these concretes had good workability. All mixes containing these wastes had slightly lower compressive strength at early ages and equivalent or higher compressive strength at later ages compared to control mix. The 28-day compressive strength of these concretes was in the range of 69–76 MPa which can be categorized as high strength concrete. In general, the performance of OPBC was better than CBA at 25% replacement level. However, it is recommended that at least 12.5% of total volume of fine aggregate in a high strength concrete is used of CBA or OPBC.

  18. Recycling of spent catalyst and waste sludge from industry to substitute raw materials in the preparation of Portland cement clinker

    Directory of Open Access Journals (Sweden)

    Kae-Long Lin

    2017-09-01

    Full Text Available This study investigated the feasibility of using waste limestone sludge, waste stone sludge, iron oxide sludge, and spent catalyst as raw materials in the production of eco-cement. The compressive strength development of the Eco Cement-A (ECO-A paste was similar to that of ordinary Portland cement (OPC pastes. The compressive strength development of the ECO-B paste was higher than that of OPC pastes. In addition, the C2S (Ca2SiO4, C2S and C3S (Ca3SiO5 minerals in the eco-cement paste were continuously utilized to hydrate the Ca(OH2 and calcium silicate hydrates gel (Ca6Si3O12·H2O, C–S–H throughout the curing time. When ECO-C clinker contained 8% spent catalyst, the C3S mineral content decreased and C3A (3 CaO·Al2O3 content increased, thereby causing the structure to weaken and compressive strength to decrease. The results showed that the developed eco-cement with 4% spent catalyst possessed compressive strength properties similar to those of OPC pastes.

  19. Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

    International Nuclear Information System (INIS)

    Ichitsubo, Koki

    2008-01-01

    Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

  20. PETROGRAPHY AND APPLICATION OF THE RIETVELD METHOD TO THE QUANTITATIVE ANALYSIS OF PHASES OF NATURAL CLINKER GENERATED BY COAL SPONTANEOUS COMBUSTION

    Directory of Open Access Journals (Sweden)

    Pinilla A. Jesús Andelfo

    2010-06-01

    Full Text Available

    Fine-grained and mainly reddish color, compact and slightly breccious and vesicular pyrometamorphic rocks (natural clinker are associated to the spontaneous combustion of coal seams of the Cerrejón Formation exploited by Carbones del Cerrejón Limited in La Guajira Peninsula (Caribbean Region of Colombia. These rocks constitute remaining inorganic materials derived from claystones, mudstones and sandstones originally associated with the coal and are essentially a complex mixture of various amorphous and crystalline inorganic constituents. In this paper, a petrographic characterization of natural clinker, aswell as the application of the X-ray diffraction (Rietveld method by mean of quantitative analysis of its mineral phases were carried out. The RIQAS program was used for the refinement of X ray powder diffraction profiles, analyzing the importance of using the correct isostructural models for each of the existing phases, which were obtained from the Inorganic Crystal Structure Database (ICSD. The results obtained in this investigation show that the Rietveld method can be used as a powerful tool in the quantitative analysis of phases in polycrystalline samples, which has been a traditional problem in geology.

  1. Solid solubility of MgO in the calcium silicates of portland clinker. The effect of CaF2

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    1992-03-01

    Full Text Available The solid solubility of MgO in the calcium silicates of portland clinker has been determined by XRD and XDS. The influence that the presence of CaF2 has on said solubility has also been verified. The solid solution limit of MgO in C3S at 1275 ºC lies at about 1.0% wt, where the triclinic form II stabilizes. The presence of CaF2 does not alter the maximum value of the MgO solubilized in that silicate, although there does take place the stabilization of the triclinic polymorph II at lower MgO contents (between 0.3 - 0.6% wt. The maximum amount of solubilized MgO in βC2 at 1.050 ºC lies around 0.5% wt. This value does not change by the presence of CaF2.Se ha determinado por DRX y EDX la solubilidad sólida del MgO en los silicatos cálcicos del clínker portland. Se ha comprobado, así mismo la influencia que sobre dicha solubilidad tiene la presencia de CaF2. El límite de disolución sólida del MgO en el C3S a 1.275º C se sitúa alrededor del 1,0% en peso, estabilizándose la forma triclínica II. La presencia de CaF2 no altera el valor máximo de MgO solubilizado en este silicato, aunque si se produce la estabilización del polimorfo triclínico II a contenidos menores de MgO (entre 0,3 – 0,6% en peso. La cantidad máxima de MgO solubilizado en e/ βC2S a 1.050 ºC se sitúa en torno al 0,5% en peso. Este valor no se ve modificado por la presencia de CaF2.

  2. Influence of clinker grinding-aids on the intrinsic characteristics of cements and on the behaviour of mortars

    Directory of Open Access Journals (Sweden)

    Fernández Luco, L.

    2003-12-01

    Full Text Available In the production of portland cement, grinding aids are used to improve the grinding stage and reduce the energy required to achieve the required fineness. These additives remain in the final product and they might influence the characteristics and properties of the cement, and thus, mortar and concrete. This paper presents an evaluation of two grinding-aid additives used in the production of portland cement ground in a ball mill at a laboratory stage, with suitable proportions of portland cement clinker and gypsum. A control cement mix was also produced without using any admixture and the results are shown on a comparative basis. Conclusions indicate that grinding-aids additives have some influence on the characteristics of portland cement produced, increasing their specific surface and modifying microstructure and its packing ability. Mortars and concretes made with cements ground with the addition of gringing-aids exhibit higher strength at any age and a reduced water demand. Special attention should be taken to consider any interaction with water-reducing admixture in concretes and mortars.

    En la fabricación de cemento portland es una práctica creciente la utilización de aditivos para optimizar el proceso de molienda; éstos quedan incorporados en el producto final y pueden influir sobre las características y propiedades del cemento, morteros y hormigones. En este trabajo se presenta la evaluación de dos aditivos comerciales en la molienda conjunta de clínker de cemento portland y yeso comercial, tratados en un molino a bolas a escala de laboratorio, en forma comparativa con un cemento sin aditivo producido en forma equivalente. Las conclusiones indican que los aditivos de molienda tienen influencia en las características del cemento resultante, incrementando su superficie y modificando su microestructura y estado de agregación; los morteros mejoran sus prestaciones mecánicas a todas las edades y se reduce la demanda de agua

  3. Co-treatment of flotation waste, neutralization sludge, and arsenic-containing gypsum sludge from copper smelting: solidification/stabilization of arsenic and heavy metals with minimal cement clinker.

    Science.gov (United States)

    Liu, De-Gang; Min, Xiao-Bo; Ke, Yong; Chai, Li-Yuan; Liang, Yan-Jie; Li, Yuan-Cheng; Yao, Li-Wei; Wang, Zhong-Bing

    2018-03-01

    Flotation waste of copper slag (FWCS), neutralization sludge (NS), and arsenic-containing gypsum sludge (GS), both of which are difficult to dispose of, are major solid wastes produced by the copper smelting. This study focused on the co-treatment of FWCS, NS, and GS for solidification/stabilization of arsenic and heavy metals with minimal cement clinker. Firstly, the preparation parameters of binder composed of FWCS, NS, and cement clinker were optimized to be FWCS dosage of 40%, NS dosage of 10%, cement clinker dosage of 50%, mill time of 1.5 h, and water-to-binder ratio of 0.25. On these conditions, the unconfined compressive strength (UCS) of the binder reached 43.24 MPa after hydration of 28 days. Then, the binder was used to solidify/stabilize the As-containing GS. When the mass ratio of binder-to-GS was 5:5, the UCS of matrix can reach 11.06 MPa after hydration of 28 days, meeting the required UCS level of MU10 brick in China. Moreover, arsenic and other heavy metals in FWCS, NS, and GS were effectively solidified or stabilized. The heavy metal concentrations in leachate were much lower than those in the limits of China standard leaching test (CSLT). Therefore, the matrices were potential to be used as bricks in some constructions. XRD analysis shows that the main hydration products of the matrix were portlandite and calcium silicate hydrate. These hydration products may play a significant role in the stabilization/solidification of arsenic and heavy metals.

  4. Importance of the Microscopy of the Clinker

    Directory of Open Access Journals (Sweden)

    Calleja, J.

    1972-09-01

    Full Text Available Not availableLa organización por parte del Instituto de estos Cursos como el que hoy comienza no es nueva. Data nada menos que de 1951, en los albores del Centro, fecha en que se desarrolló el Primer Curso para Auxiliares de Laboratorio y Control en la Industria del Cemento, de eficacia tal que hubo de ser repetido, previa su actualización, en 1955. Han seguido después otros de iniciación y adiestramiento en los ensayos del Nuevo Pliego de Conglomerantes en 1961 y en 1964, de Auxiliares de Obra, sobre Fluorescencia y Difracción de Rayos X, sobre Suelo-cemento, sobre Análisis por Fotometría de Llama y Absorción Atómica, aparte de los organizados para graduados hispanoamericanos.

  5. Fiscal 2000 feasibility research on environmentally-friendly coal utilization system. Feasibility research project (Clinkering technology for fluidized bed cement kiln - China); 2000 nendo kankyo chowagata sekitan riyo system kanosei chosa hokokusho. Jisshi kanosei chosa jigyo (ryudosho cement kiln shosei gijutsu Chugoku)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Studies are conducted about the feasibility of the above-named technology in China, its energy conservation and environmental protection effects, and so forth. To be expected upon conversion of shaft kilns in China to fluidized bed kilns using this technology are energy conservation of approximately 30%; resultant reduction in greenhouse effect gas emissions, in the scattering of coarse particulates, and in NOx and SOx emissions, these in combination contributing to reduction in environmental pollution; stable production of high-quality clinker; preference to inexpensive fuels and the effective utilization of resources; reduction in the cement manufacturing cost; and so forth. On-site surveys were conducted at existing shaft kiln plants, and studies were made about conversion to fluidized bed cement kilns with a 1,000 tons/day capability. The conclusion was that the period of return on invested capital would be 3.94-8.98 years, dependent upon the degree of facilities renovation, showing the presence of high possibilities of a successful return on invested capital. It was estimated that the shaft kilns would bring about a yearly reduction of 840 tons of coarse particulates, 105 tons of SO{sub 2}, and 68,281 tons of CO2. (NEDO)

  6. Investigation of glycerol polymerization in the clinker grinding process

    NARCIS (Netherlands)

    Parvulescu, A.N.; Rossi, M.; Della Pina, C.; Ciriminna, R.; Pagliaro, M.

    2011-01-01

    Concrete production is a large scale process that involves high energy consumption. In order to increase the sustainability of this process, the reduction of energy input is necessary. Bio-glycerol was demonstrated to be a highly efficient renewable-based additive in the grinding process for

  7. Leaching of strontium sulfide from produced clinker in conversion furnace

    International Nuclear Information System (INIS)

    Ghorbanian, S. A.; Salehpour, A. R.; Radpour, S. R.

    2009-01-01

    Iran is rich in mineral resources one of which is mineral Celestine. Basing on current estimations, the capacity of mineral Celestine is over two million tons, 75-95% of which is strontium sulfate. However; in industries such as Color cathode Ray Tubes, pyrochemical processes, ceramics, paint production, zinc purification processes; strontium sulfate is not a direct feed, rather it is largely consumed in the form of strontium carbonate. Two conventional methods are used to produce strontium carbonate from the sulfate; that is direct reaction and black ash methods. Strontium sulfide, as an intermediate component has a key role in black ash process including strontium sulfate reduction by coke, hence producing and leaching the strontium sulfide by hot water. Finally the reaction of strontium sulfate with sodium carbonate lead to strontium carbonate. In this paper, a system was designed to analyze and optimize the process parameters of strontium sulfide production which is less expensive and available solvent in water. Fundamentally, when strontium sulfide becomes in contact with strontium sulfate; Sr(SH) 2 , and Sr(OH) 2 , are produced. The solubility of strontium sulfide depends on water temperature and the maximum solubility achieved at 90 d egree C . The results showed that in the experimental scale, at water to SrS ratio of 6; they sediment for 45 minutes at 95 d egree C in five operational stages; the separation of 95 and 97.1 percent of imported SrS is possible in effluent of fourth and fifth stages, respectively. Thus; four leaching stages could be recommended for pilot scale plants. Also, the results show that at water to SrS ratio of 8, 40 minutes sedimentation at 85-95 d egree C in one operational stage, the separation of 95 percent separation of inputted SrS, is possible. Solvent leaching process is continued till no smell of sulfur components is felt. It could be used as a key role to determine the number of leaching stages in experiments. Finally, the results show that the presence of Ba, Ca and other similar ions in the system, has no effect in the results of the analysis.

  8. Project Clinker, Hydraulic Carriage for Airship Installation of Optical Equipment

    National Research Council Canada - National Science Library

    Daly, P; Rosenberg, T

    1954-01-01

    .... One answer to this problem was a carriage having a top deck pivoted at one end. The movable deck was raised to the required angle by a motor driven hydraulic hoist of the type used commercially for dump trucks...

  9. Screening of Low Clinker Binders, Compressive Strength and Chloride Ingress

    DEFF Research Database (Denmark)

    Geiker, Mette Rica; De Weerdt, Klaartje; Garzón, Sergio Ferreiro

    2017-01-01

    This paper reports an initial screening of potential new binders for concrete with reduced CO2-emission. Mortars cured saturated for 90 days are compared with regard to a) compressive strength of mortars with similar water-to-binder ratio, and b) chloride ingress in similar design strength mortar...... compromising the 90 days compressive strength and resistance to chloride ingress in marine exposure by using selected alternative binders....

  10. MIX DESIGN FOR OIL-PALM-BOILER CLINKER (OPBC) CONCRETE

    African Journals Online (AJOL)

    DEPT OF AGRICULTURAL ENGINEERING

    concrete and mix design methods as used for lightweight concrete were employed to obtain the target compressive strength at 28-day and was found to be lower than the target strength for. OPBC concrete. ... the OPBC as renewable resource can be high potential as an ..... PhD Thesis, Universiti Malaysia Sabah,. Sabah ...

  11. Crystal chemistry of clinker relicts from aged cementitious materials

    Czech Academy of Sciences Publication Activity Database

    Secco, M.; Peruzzo, L.; Palasse, L.; Artioli, G.; Viani, Alberto; Gualtieri, A. F.

    2014-01-01

    Roč. 47, č. 5 (2014), s. 1626-1637 ISSN 0021-8898 R&D Projects: GA MŠk(CZ) LO1219 Keywords : aluminate * cement hydration * electron backscatter diffraction * electron microprobe analysis * ferrite Subject RIV: JN - Civil Engineering Impact factor: 3.720, year: 2014 http://scripts.iucr.org/cgi-bin/paper?S1600576714018287

  12. Ceramic wastes as raw materials in portland cement clinker fabrication: characterization and alkaline activation

    OpenAIRE

    Puertas, F.; Barba, A.; Gazulla, M. F.; Gómez, M. P.; Palacios, Magdalena; Martínez-Ramírez, S.

    2006-01-01

    [ES] La industria cementera mundial está buscando vías experimentales que permitan desarrollar cementos que precisen menor energía en su formación, degraden menos los entornos y emitan menos gases contaminantes a la atmósfera. Esta línea, en España y Europa, coincide plenamente con el concepto de sostenibilidad y alcanzar el cumplimiento del Protocolo de Kioto. El empleo de diferentes residuos y subproductos industriales como materiales alternativos en la fabricación de cemento se ha revelado...

  13. Use of Oil-Based Mud Cutting Waste in Cement Clinker Manufacturing

    OpenAIRE

    Saif Al-Dhamri, H; Black, L

    2014-01-01

    Oil-based Mud (OBM) cutting waste is generated during the process of oil well drilling. The drilled rocks are removed from deep within the drilled well and pumped to the surface. The portion removed , known at "cutting", is a mixture of rocks, mud, water and oil. Most drilling companies store this waste in open yards with no specific treatment solution. The environmental regulations in Oman specify that storage should involve isolation, to prevent penetration of the contamination to the surfa...

  14. Characterization of Moroccan coal waste: valorization in the elaboration of the Portland clinker

    Directory of Open Access Journals (Sweden)

    Belkheiri D.

    2014-04-01

    Full Text Available Coal exploited in the mine of Jerada (northeast of Morocco was accompanied by large quantities of waste. The purpose of this work is to characterize this waste with the aim of its use as a material for civil engineering. Mineral and chemical investigations on this waste in the raw state, and at different temperature of heat treatments, were carried out by various methods: X-ray fluorescence, X-ray diffraction, infrared spectroscopy. These analyzes showed that the studied waste, contain essentially a mineral part formed by silica and various clays, as well as coal’s residues. The thermal investigation of waste, by differential scanning calorimetry (DSC, revealed an exothermic phenomenon attributed to the combustion of coal residues. Other phenomena were noted on the thermograms due to the mineral part transformations. In this analysis a comparison was also made with pure coal. These characteristics of coal waste encourage studying its development in reducing energy consumption in the Portland cement manufacture. Mixtures of waste with limestone or with raw cement materials were studied, and the resulting products were analyzed by different methods.

  15. ANÁLISIS DE CORROSIÓN EN DUCTOS DE CONDUCCIÓN DE GASES EN UNA PLANTA DE CLINKER CORROSION ANALYSIS IN GAS CONDUCTION DUCTS IN A CLINKER PLANT

    Directory of Open Access Journals (Sweden)

    Alex Humberto Restrepo Carvajal

    2009-04-01

    Full Text Available En este trabajo se presentan los resultados de un estudio detallado de las causas del deterioro observado en ductos metálicos de una planta productora de cemento. Para el análisis, se inició con una minuciosa inspección visual, tomando muestras de sustratos, productos de corrosión y gases de proceso. Al mismo tiempo se realizaron medidas de potencial de estructura, espesores de pared y temperaturas de superficies. Para la evaluación de la agresividad del ambiente se instalaron captadores de contaminantes (cloruros, sulfatos y óxidos de nitrógeno. Las muestras recolectadas se analizaron por medio de microscopia óptica y electrónica de barrido, espectroscopia EDS, difracción de rayos X, espectroscopia infrarroja y cromatografía iónica. Los gases se analizaron insitu siguiendo el procedimiento EPA-2. Los resultados para las superficies externas indican una atmósfera con agresividad C3 según la norma ISO 9223, observando influencia de la alta temperatura, largos periodos de humectación, material particulado y errores en la selección del sistema de protección. Las capas de productos al exterior son uniformes, compactas y son compuestas principalmente por hematita. Al interior de los ductos se presentan procesos de sulfurización y oxidación; el ataque por azufre es localizado y genera perforación de las paredes metálicas. Los productos encontrados son mayormente sulfatos de hierro y Fe2O3. Los procedimientos empleados y los resultados obtenidos son útiles para la toma de decisiones en mantenimiento y protección contra la corrosión de este tipo de instalaciones.The results of a detailed study of the causes of deterioration, observed in metallic ducts in a cement production plant are presented. The analysis started with a careful visual inspection, collecting samples of substrates, corrosion products and process gases. At the same time, measurements of potential, wall thickness and surface temperatures were carried out. For environment aggressiveness evaluation, pollutant (chlorides, sulfates and nitrogen oxides collectors were installed. The collected samples were analyzed by optic and scanning electron microscopy, EDS spectroscopy, X ray diffraction, infrared spectroscopy and ionic chromatography. Gases were analyzed in-situ following EPA-2 procedure. The results for the external surfaces indicate an atmospheric aggressiveness C3 according to ISO 9223 standard, showing the influence of high temperature, long humectation periods, particulate matter and mistakes in the selection of the protection system. The products layers at the exterior are uniform, compact and are mainly composed of hematite. Sulfuration and oxidation processes are found inside the ducts; the sulfur attack is localized and generates perforation of the metallic walls. The products found are mostly iron sulfates and Fe2O3. The procedures employed and the results obtained are useful for decision making on maintenance and corrosion protection of this kind of installations.

  16. 76 FR 24519 - Gray Portland Cement and Cement Clinker From Japan; Institution of a Five-Year Review Concerning...

    Science.gov (United States)

    2011-05-02

    ... the use, cost, or availability of major inputs into production); and factors related to the ability to... Domestic Like Product constitutes a major proportion of the total domestic production of the product. In... the same or comparable products which the Commission conducts under Title VII of the Act, or in...

  17. Propuesta de mejora energética para una planta de producción de clinker

    Directory of Open Access Journals (Sweden)

    Leonardo Rodriguez Urrego

    2017-11-01

    Full Text Available El siguiente trabajo presenta un análisis de la eficiencia energética en la industria cementera y un ejemplo real en donde se proponen mejoras para disminuir considerablemente el consumo energético. El aumento de la eficiencia disminuye considerablemente el costo de la energía eléctrica, además de las emisiones de CO2 ayudando así al mantenimiento y la preservación del medio ambiente. El caso de estudio fue aplicado en la planta de producción de cemento de san Vicente del Raspeig operada por CEMEX en España. En este caso se analizó una sección de la planta de producción, donde se realiza la molienda y el ensacado de cemento. Se encontró que, al implementar las mejoras propuestas, el costo de producción disminuye y el punto de equilibrio con respecto a la implementación de estos nuevos equipos no era mayor a 5 años lo cual hace que estas mejoras sean factibles.

  18. Relation between Portland cement carbonation, range of clinker burning and some expansive phenomena in the autoclave test

    Directory of Open Access Journals (Sweden)

    Ruiz de Cauna, A.

    1975-12-01

    Full Text Available Not availableEn este trabajo se estudia el doble pico que aparece en la región de altas temperaturas de las curvas derivatométricas, realizadas en atmósfera de vapor de agua, de los cementos portland anhidros e hidratados y en general el efecto de la carbonatación sobre los silicatos y aluminatos presentes en los cementos portland, especialmente sobre el perfil de las curvas derivatométricas de los cementos portland anhidros e hidratados. Se recogen y examinan los cambios experimentados en el doble pico al someter los cementos a la acción de diversos tratamientos y de agentes modificantes, tales como el tiempo, el CO2, la hidratación normal, las hidrataciones bajo agua a ebullición, en autoclave y en suspensión acuosa con agitación, la adición de puzolana y de fuertes proporciones de S04Ca. Se estudia y compara, asimismo, el comportamiento al análisis térmico bajo vapor de agua y al ensayo de autoclave de algunos clínkeres y cementos que presentan el doble pico en forma acusada y poco apreciable, respectivamente. De los resultados obtenidos se deducen conclusiones que explican los comportamientos experimentales observados. Las principales conclusiones se refieren a la interpretación de los picos que aparecen en las curvas derivatométricas o de velocidad de pérdida de peso de los cementos portland anhidros e hidratados, y a algunos aspectos de su carbonatación, a la probable existencia de un compuesto intermedio, consecuencia de la incompleta formación del silicato tricálcico y a la explicación de determinadas grandes expansiones producidas en el ensayo de autoclave.

  19. Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N; Hashimoto, I; Nakatsuka, M [The Cement Association of Japan, Tokyo (Japan)

    1996-09-01

    While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

  20. Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

    Science.gov (United States)

    Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

    2018-02-01

    Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

  1. Evaluating the thermal stability of mercury and other metals in coal combustion residues used in the production of cement clinker, asphalt, and wallboard

    Science.gov (United States)

    Research is underway by the U.S. Environmental Protection Agency (EPA) to document any changes that may occur to coal combustion residues (CCRs) as a result of implementation of mercury and multiipollutant control technology at coal-fired power plants. This work was cited as a pr...

  2. Treatment of radioactive silts and soils with organic materials

    International Nuclear Information System (INIS)

    Sobolev, I.A.; Barinov, A.S.; Dmitriev, S.A.; Lifanov, F.A.; Varlakov, A.P.; Karlin, S.V.

    1997-01-01

    Moscow SIA RADON is developing the ''Clinker'' method to treat radioactive silts and grounds. The ''Clinker'' method consists of radioactive silt (ground) mixed with lime and other components. This mixture is calcined at 800 to 1000 o C. The product is ground to a surface area size of 2500 to 4500 cm 2 /g, mixed with water at a water-to-cement ratio not less than 0.25, and aged to form a solid monolith. The ''Clinker'' method was compared to the traditional cementation methods. The ''Clinker'' method reduces the final volume and enhance the strength characteristics of the final product. The ''Clinker'' cement compound has higher hardening rate. Preliminary data show that it has higher cold resistance, sulfate and leaching corrosion durability in comparison to one prepared by the traditional cementation method. The range of applicability of the ''Clinker'' method is increased by the possibility of treating materials containing up to 80% (mass) of organic materials, such as turf, flora and fauna decomposition products, and manmade material, including natural materials, such as petroleum products and polymers. In addition, the ''Clinker'' method does not require expensive waste binders, i.e., cement. The ''Clinker'' cement can be used for cementation of other radioactive waste. (author)

  3. 75 FR 77831 - Lightweight Thermal Paper From Germany: Notice of Preliminary Results of Antidumping Duty...

    Science.gov (United States)

    2010-12-14

    ..., (2) thermal active coating, (3) top coating, (4) basis weight, (5) maximum optical density units, (6...) of the Act. Citing Stainless Steel Bar from India,\\6\\ and Gray Portland Cement and Clinker From... Cement and Clinker From Mexico; Final Results of Antidumping Duty Administrative Review, 58 FR 25803...

  4. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  5. Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

    Science.gov (United States)

    Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

    2009-07-15

    Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

  6. Use of waste fuels in cement works. Application of the 17th Ordinance for the Protection against Nuisances (BImSchV) to plants for baking cement clinkers; Einsatz von Sonderbrennstoffen in Zementwerken. Anwendung der 17. BlmSchV auf Anlagen zum Brennen von Zementklinker

    Energy Technology Data Exchange (ETDEWEB)

    Mair, K. [Bayerisches Landesamt fuer Umweltschutz, Muenchen (Germany)

    1995-06-01

    In cement works, other fuels besides the regular ones - coal, heavy fuel and natural gas - are used. Burning these materials requires proper handling and must correspond to state-of-the-art practices, especially as regards clean air measures. The ordinance on fire-places for wastes and other fuel materials (17th ordinance for the protection against nuisances) contains not only relevant emission limits but makes also stipulations as to the design of fire-places, emission monitoring, and general rules. (orig.) [Deutsch] In der Zementindustrie werden neben den sogenannten Regelbrennstoffen wie Kohle, Heizoel S und Erdgas auch Sonderbrennstoffe eingesetzt. Der Einsatz dieser Stoffe setzt jedoch eine ordnungsgemaesse Handhabung bei gleichzeitiger Einhaltung der dem Stand der Technik entsprechenden Massnahmen, besonders zur Luftreinhaltung, voraus. In der Verordnung ueber Verbrennungsanlagen fuer Abfaelle und aehnliche brennbare Stoffe (17. BlmSchV) werden hierzu neben den Emissionsbegrenzungen auch Anforderungen an die Beschaffenheit der Feuerungen, die Emissionsueberwachung sowie allgemeine Regelungen vorgegeben. (orig.)

  7. Preparing hydraulic cement from oil-shale residue

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for preparation of hydraulic cement from oil-shale residue is characterized in that, as flux is used, rich-in-lime poor-in-sulfur portland-cement clinker, by which the usual gypsum addition, is avoided.

  8. Atypický vývoj cementářských slínovců ve velkolomu Úpohlavy a původ tuhých slínkových nodulí

    Czech Academy of Sciences Publication Activity Database

    Novák, Jiří Karel

    2007-01-01

    Roč. 36, - (2007), s. 4-5 ISSN 1802-2480 Institutional research plan: CEZ:AV0Z30130516 Keywords : siliceous marlstone * clinker * rigid nodules * grindability * Bohemian Cretaceous Basin * Úpohlavy Subject RIV: DB - Geology ; Mineralogy

  9. The chemical composition of tertiary Indian coal ash and its ...

    Indian Academy of Sciences (India)

    In Part 1 of the present investigation, 37 representative Eocene coal samples of Meghalaya, India were analyzed and their ... and trace elements present in coal may also affect ..... factors controlling clinker formation, slagging, and fouling in ...

  10. Ejector device for returning incomplete combustion products

    Energy Technology Data Exchange (ETDEWEB)

    Szule, T.; Minas, E.; Pietrowski, K.

    1977-12-19

    A device is proposed for separating the fine fraction of incompletely burned clinker and delivering it to the firebox for combustion. The clinker is fed into the two-chambered device from the top through an open gate. The inside chamber of the device consists of a side enclosure with an inspection hole and a hatch, and a gate with a screen on top. An ejector is located in the chamber. The case of the outside chamber, also with an inspection hole and hatch, forms a bypass channel with the enclosure of the inside chamber. Fine clinker is poured through the screen into the inside chamber, and some of it is removed by the ejector for combustion; the coarser fraction builds up on top of the gate, and is periodically passed through it. Large pieces of clinker which do not fit through the screen pass down through the bypass channel.

  11. 78 FR 29131 - Environmental Impacts Statements; Notice of Availability

    Science.gov (United States)

    2013-05-17

    ..., Clinker Mining Addition Project, Medicine Bow-Routt National Forests and Thunder Basin National Grassland..., USFS, MT, Pilgrim Timber Sale Project, Kootenai National Forest, Review Period Ends: 06/17/2013...

  12. Impact of kiln thermal energy demand and false air on cement kiln flue gas CO2 capture

    Energy Technology Data Exchange (ETDEWEB)

    Arachchige, Udara S.P.R.; Kawan, Dinesh; Tokheim, Lars-Andre [Telemark University College, Porsgrunn (Norway); Melaaen, Morten C. [Telemark University College, Porsgrunn (Norway); (Tel-Tek, Porsgrunn (Norway)

    2013-07-01

    The present study is focused on the effect of the specific thermal energy demand and the false air factor on carbon capture applied to cement kiln exhaust gases. The carbon capture process model was developed and implemented in Aspen Plus. The model was developed for flue gases from a typical cement clinker manufacturing plant. The specific thermal energy demand as well as the false air factor of the kiln system were varied in order to determine the effect on CO2 capture plant performance, such as the solvent regeneration energy demand. In general, an increase in the mentioned kiln system factors increases the regeneration energy demand. The reboiler energy demand is calculated as 3270, 3428 and 3589 kJ/kg clinker for a specific thermal energy of 3000, 3400 and 3800 kJ/kg clinker, respectively. Setting the false air factor to 25, 50 or 70% gives a reboiler energy demand of 3428, 3476, 3568 kJ/kg clinker, respectively.

  13. Using a developed PM in order to optimize the production ...

    African Journals Online (AJOL)

    Michael Horsfall

    production productivity is preventive maintenance (PM). It helps to protect assets, increase the useful life of equipment ... Production planning models seek typically to balance the costs of .... clinker. In this work the effect of reactions contained.

  14. The fundamentals of the radiation thermal technology for cement production

    International Nuclear Information System (INIS)

    Abramson, I.G.; Kapralova, R.M.; Nikiforov, Yu.V.; Egorov, G.B.; Vaisman, A.F.

    1995-01-01

    The fundamentals of principally new radiation thermal way of cement production are presented. The peculiarities of qualities and structure of clinker obtained by this way are given. The technical economic advantages of the new technology are shown

  15. High belite cement from alternative raw materials

    Directory of Open Access Journals (Sweden)

    Ghorab, H. Y.

    2014-05-01

    Full Text Available Three high belite laboratory clinkers were prepared from traditional and alternative raw materials. Reference clinker was obtained from 77% limestone, 11% sandy clays, 11% fatty clays and 1% iron scales. The fatty clays were replaced by red brick powder in the raw meal of the second clinker and were lowered to 2% with the replacement of 10% of the limestone by egg shells in the third clinker. The SEM examination revealed clear presence of crossed striae and twinning in the rounded belite grains of the reference clinker caused by the transformation of the α´-belite to the β polymorph. Striae were weaker in the second and third clinkers indicating a probable stabilization of the α ‘-belite polymorph. Compressive strength of the respective cements were attained first after 28 days and the early strength did not improve with increasing fineness. Higher compressive strength values were found for the cement prepared from second clinker.Se han preparado tres clinkeres de laboratorio con altos contenidos en belita a partir de materias primas tradicionales y alternativas. El clinker de referencia se obtuvo a partir de una mezcla de caliza, arcillas arenosas y grasas y limaduras de hierro. Las arcillas grasas fueron sustituidas por polvo de ladrillo rojo en la preparación del segundo clinker, y en el tercero el contenido de arcilla grasa fue de solo un 2% y parte de la caliza fue sustituida por cascara de huevo. El estudio realizado por SEM muestra superficies estriadas alrededor de los granos de belita que indican una transformación del polimorfo α´ a la forma β-C₂S, durante el enfriamiento. Esas estrías son menos marcadas en el segundo y tercer clinker, indicando, una estabilización del polimorfo α´-C₂S. Los valores de resistencias a compresión de los correspondientes cementos, a 28 días de curado, no se ven incrementados por la finura de dichos cementos. Las mayores resistencias se obtuvieron en el cemento preparado a partir del cl

  16. Titanium oxide fever

    International Nuclear Information System (INIS)

    De Jonge, D.; Visser, J.

    2012-01-01

    One measure to improve air quality is to apply photo-catalytic substances that capture NOx onto the road surface or onto baffle boards alongside the roads. The effect of titanium oxide containing clinkers with coating was discussed in the report 'Demonstration project of air-purifying pavement in Hengelo, The Netherlands' that was published in May 2011. This article examines the way in which the effectiveness of this study was determined. Can titanium oxide containing clinkers and coatings indeed capture NOx?. [nl

  17. Utilization of flotation wastes of copper slag as raw material in cement production

    International Nuclear Information System (INIS)

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  18. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  19. Study of Zn-Pb ore tailings and their potential in cement technology

    Science.gov (United States)

    Nouairi, J.; Hajjaji, W.; Costa, C. S.; Senff, L.; Patinha, C.; Ferreira da Silva, E.; Labrincha, J. A.; Rocha, F.; Medhioub, M.

    2018-03-01

    This paper describes the synthesis of sulfobelite clinkers incorporating mining rejects. The targeted Zn-Pb tailing wastes generated in the diapiric zone (NW Tunisia) were tested in clinker/cement compositions to ensure the inertization of existing hazardous heavy metals. Mineralogical composition of the two selected samples revealed calcite, dolomite, quartz, kaolinite, galena, pyrite and gypsum as crystalline phases. Vertical distributions of dominant heavy metals (Pb, Zn and Cu) in soil profiles show enrichment in the surface layers and decrease towards the depth. In sintered clinkers powders, the presence of the targeted crystalline phases (trialuminate sulphate (C4A3Š), belite (C2S), and ferrite (C4AF)) are in the predicted desirable amounts. Heat flow generated during the hydration of different cement pastes showed a slower reaction for clinkers with higher amounts of C4A3Š or constituted by coarser particles. After 28 days curing, the best mechanical resistance (24.34 MPa under compression) was obtained for the clinker calcined at 1350 °C and showing a suitable particle size distribution. Concerning heavy metals, immobilisation of 75-85% of Pb, Zn and Cu was assessed in the mortars formulated with the produced clinker/cement, posing no hazardous risks to the environment.

  20. Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

    International Nuclear Information System (INIS)

    Doumbouya, M.; Kacemi, K.E.; Kitane, S.

    2012-01-01

    Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

  1. Non-autoclaved aerated concrete with mineral additives

    Science.gov (United States)

    Il'ina, L. V.; Rakov, M. A.

    2016-01-01

    We investigated the effect of joint grinding of Portland cement clinker, silica and carbonate components and mineral additives to specific surface of 280 - 300 m2/kg on the properties (strength, average density and thermal conductivity) of non-autoclaved aerated concrete, and the porosity of the hardened cement paste produced from Portland cement clinker with mineral additives. The joint grinding of the Portland cement clinker with silica and carbonate components and mineral additives reduces the energy consumption of non-autoclaved aerated concrete production. The efficiency of mineral additives (diopside, wollastonite) is due to the closeness the composition, the type of chemical bonds, physical and chemical characteristics (specific enthalpy of formation, specific entropy) to anhydrous clinker minerals and their hydration products. Considering the influence of these additions on hydration of clinker minerals and formation of hardened cement paste structure, dispersed wollastonite and diopside should be used as mineral additives. The hardness and, consequently, the elastic modulus of diopside are higher than that of hardened cement paste. As a result, there is a redistribution of stresses in the hardened cement paste interporous partitions and hardening, both the partitions and aerated concrete on the whole. The mineral additives introduction allowed to obtain the non-autoclaved aerated concrete with average density 580 kg/m3, compressive strength of 3.3 MPa and thermal conductivity of 0.131 W/(m.°C).

  2. Methods of use of calcium hexa aluminate refractory linings and/or chemical barriers in high alkali or alkaline environments

    Science.gov (United States)

    McGowan, Kenneth A; Cullen, Robert M; Keiser, James R; Hemrick, James G; Meisner, Roberta A

    2013-10-22

    A method for improving the insulating character/and or penetration resistance of a liner in contact with at least one of an alkali and/or alkaline environments is provided. The method comprises lining a surface that is subject to wear by an alkali environment and/or an alkaline environment with a refractory composition comprising a refractory aggregate consisting essentially of a calcium hexa aluminate clinker having the formula CA.sub.6, wherein C is equal to calcium oxide, wherein A is equal to aluminum oxide, and wherein the hexa aluminate clinker has from zero to less than about fifty weight percent C.sub.12A.sub.7, and wherein greater than 98 weight percent of the calcium hexa aluminate clinker having a particle size ranging from -20 microns to +3 millimeters, for forming a liner of the surface. This method improves the insulating character/and or penetration resistance of the liner.

  3. Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

    Directory of Open Access Journals (Sweden)

    Tan Xing

    2018-01-01

    Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

  4. Multi-objective optimization design of air distribution of grate cooler by entropy generation minimization and genetic algorithm

    International Nuclear Information System (INIS)

    Shao, Wei; Cui, Zheng; Cheng, Lin

    2016-01-01

    Highlights: • A multi-objective optimization model of air distribution of grate cooler by genetic algorithm is proposed. • Pareto Front is obtained and validated by comparing with operating data. • Optimal schemes are compared and selected by engineering background. • Total power consumption after optimization decreases 61.10%. • Thickness of clinker on three grate plates is thinner. - Abstract: The cooling air distributions of grate cooler exercise a great influence on the clinker cooling efficiency and power consumption of cooling fans. A multi-objective optimization model of air distributions of grate cooler with cross-flow heat exchanger analogy is proposed in this paper. Firstly, thermodynamic and flow models of clinker cooling process is carried out. Then based on entropy generation minimization analysis, modified entropy generation numbers caused by heat transfer and pressure drop are chosen as objective functions respectively which optimized by genetic algorithm. The design variables are superficial velocities of air chambers and thicknesses of clinker layers on different grate plates. A set of Pareto optimal solutions which two objectives are optimized simultaneously is achieved. Scattered distributions of design variables resulting in the conflict between two objectives are brought out. The final optimal air distribution and thicknesses of clinker layers are selected from the Pareto optimal solutions based on power consumption of cooling fans minimization and validated by measurements. Compared with actual operating scheme, the total air volumes of optimized schemes decrease 2.4%, total power consumption of cooling fans decreases 61.1% and the outlet temperature of clinker decreases 122.9 °C which shows a remarkable energy-saving effect on energy consumption.

  5. Heavy Metal Pollution Potential of Zinc Leach Residues Discarded in çinkur Plant

    OpenAIRE

    ALTUNDOĞAN, H. Soner; ERDEM, Mehmet; ORHAN, Ramazan

    1998-01-01

    In this paper, results of the study on heavy metals solubility behaviour of filter cakes from leaching of clinkerized Waelz oxide and flue dust collected during clinkerization in çinkur plant are given. The release of heavy metals into water was investigated by subjecting the cakes to solubility tests systematically. The effect of contact time, pH, liquid/solid ratio and successive extractions on the releasing of heavy metals (Cd, Pb, Mn and Zn) into water was examined and their conc...

  6. Radioactive waste processing container

    International Nuclear Information System (INIS)

    Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

    1992-01-01

    A radioactive waste processing container used for processing radioactive wastes into solidification products suitable to disposal such as underground burying or ocean discarding is constituted by using cements. As the cements, calcium sulfoaluminate clinker mainly comprising calcium sulfoaluminate compound; 3CaO 3Al 2 O 3 CaSO 4 , Portland cement and aqueous blast furnace slug is used for instance. Calciumhydroxide formed from the Portland cement is consumed for hydration of the calcium sulfoaluminate clinker. According, calcium hydroxide is substantially eliminated in the cement constituent layer of the container. With such a constitution, damages such as crackings and peelings are less caused, to improve durability and safety. (I.N.)

  7. 40 CFR 63.1341 - Definitions.

    Science.gov (United States)

    2010-07-01

    ... facility. Conveying systems include but are not limited to the following: feeders, belt conveyors, bucket elevators and pneumatic systems. Conveying system transfer point means a point where any material including but not limited to feed material, fuel, clinker or product, is transferred to or from a conveying...

  8. High filler concrete using fly ash. Chloride penetration and microstructure

    NARCIS (Netherlands)

    Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

    2012-01-01

    Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

  9. High filler concrete using fly ash : Chloride penetration and microstructure

    NARCIS (Netherlands)

    Valcke, S.L.A.; Polder, R.B.; Nijland, T.G.; Leegwater, G.A.; Visser, J.H.M.; Bigaj-van Vliet, A.J.

    2012-01-01

    Most high filler concrete studies are based on relatively high contents of powder (cement + filler) (>400 kg m-3). This paper aims to increase the total fly ash content relative to the clinker content, while simultaneously minimizing the total powder content in the concrete to values lower than 300

  10. Simulation of flash dehydroxylation of clay particle using gPROMS

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Bøjer, Martin; Adelsward, Anicka

    2014-01-01

    The use of SCMs (supplementary cementitious materials) to replace part of the clinker in cement industry is gaining an increasing interest in order to reduce the CO2 footprint. The abundantly available clay minerals are potential sources of SCMs. Thermal treatment of kaolinite clay under moderate...

  11. Author Details

    African Journals Online (AJOL)

    Mannan, MA. Vol 30, No 1 (2010) - Articles Mix Design For Oil-Palm-Boiler Clinker (OPBC) Concrete Abstract PDF. ISSN: 0855-0395. AJOL African Journals Online. HOW TO USE AJOL... for Researchers · for Librarians · for Authors · FAQ's · More about AJOL · AJOL's Partners · Terms and Conditions of Use · Contact AJOL ...

  12. The hydration of slag, part 2: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  13. Calcination of kaolinite clay particles for cement production

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

    2014-01-01

    Kaolinite rich clay particles calcined under certain conditions can attain favorable pozzolanic properties and can be used to substitute part of the CO2 intensive clinker in cement production. To better guide calcination of a clay material, a transient one-dimensional single particle model...

  14. 1357-IJBCS-Article-Natatou Ibrahim

    African Journals Online (AJOL)

    Administrateur

    éléments préfabriqués pour l'industrie du bâtiment (Vignes, 1997). L'addition de gypse au clinker permet en effet de réguler la prise du ciment, notamment de ceux qui contiennent des proportions importantes d'aluminate tricalcique. Dans les.

  15. Browse Title Index

    African Journals Online (AJOL)

    Items 51 - 100 of 446 ... Vol 56 (2003), Analysis of Trace Elements in South African Clinkers using Latent Variable Model and Clustering, Abstract PDF .... Vol 64 (2011), Computer Simulation Studies of Trishomocubane ... Amphibian Peptides Brevinin-Ya and Brevinin-Yb Explored Using Molecular Dynamics, Abstract PDF PDF.

  16. Effect of the cement type on compatibility with carboxylate super plasticisers

    International Nuclear Information System (INIS)

    Bundyra-Oracz, G.; Kurdowski, W.

    2011-01-01

    An empirical study was conducted to gain a fuller understanding of the interactions taking place in cement superplasticiser systems. To this end, two clinkers of clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1), while the other had a 9% C 3 A content (C2). These clinkers were ground to approximately 340 m 2 /kg and blended with gypsum only or gypsum and Klein compound (3CaOx3Al 2 O 3 xCaSO 4 ) (1, 2). Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation. (Author) 15 refs.

  17. Modelling the effects of waste components on cement hydration

    NARCIS (Netherlands)

    van Eijk, R.J.; Brouwers, Jos

    2000-01-01

    Ordinary Portland Cement (OPC) is often used for the Solidification/Stabilization (S/S) of waste containing heavy metals and salts. These waste componenents will precipitate in the form of insoluble compounds onto unreacted cement clinker grains preventing further hydration. In this study the long

  18. Assessing a Reclaimed Concrete Up-Cycling Scheme through Life-Cycle Analysis

    Science.gov (United States)

    Guignot, Sylvain; Bru, Kathy; Touzé, Solène; Ménard, Yannick

    The present study evaluates the environmental impacts of a recycling scheme for gravels from building concretes wastes, in which the liberated aggregates are reused in structural concretes while the residual mortar fines are sent to the raw mill of a clinker kiln.

  19. 78 FR 10005 - National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing...

    Science.gov (United States)

    2013-02-12

    .... Open Clinker Storage Piles IV. Summary of Major Changes Since Proposal A. PM Parametric Monitoring B. Scaling for Continuous Parametric Monitoring of THC for Alternative OHAP Standard C. Work Practice... parametric monitoring system D/F dioxins and furans EPA Environmental Protection Agency ESP Electrostatic...

  20. Moisture desorption out of portland cement under irradiation

    International Nuclear Information System (INIS)

    Sugak, E.B.; Denisov, A.V.; Muzalevskij, L.P.

    1992-01-01

    The paper presents the results of measuring residual water content and water losses of the basic hydrated mine rals of clinker and cement stone irradiated at three different reactors. Structural parameters of the binding agent and binding water quantity are calculated on the basis of binding agent physical model and are compared with the experimental data

  1. Climate control on Quaternary coal fires and landscape evolution, Powder River basin, Wyoming and Montana

    Energy Technology Data Exchange (ETDEWEB)

    Riihimaki, C.A.; Reiners, P.W.; Heffern, E.L. [Drew University, Madison, NJ (USA). Dept. of Biology

    2009-03-15

    Late Cenozoic stream incision and basin excavation have strongly influenced the modern Rocky Mountain landscape, but constraints on the timing and rates of erosion are limited. The geology of the Powder River basin provides an unusually good opportunity to address spatial and temporal patterns of stream incision. Numerous coal seams in the Paleocene Fort Union and Eocene Wasatch Formations within the basin have burned during late Cenozoic incision, as coal was exposed to dry and oxygen-rich near-surface conditions. The topography of this region is dominated by hills capped with clinker, sedimentary rocks metamorphosed by burning of underlying coal beds. We use (U-Th)/He ages of clinker to determine times of relatively rapid erosion, with the assumption that coal must be near Earth's surface to burn. Ages of 55 in situ samples range from 0.007 to 1.1 Ma. Clinker preferentially formed during times in which eccentricity of the Earth's orbit was high, times that typically but not always correlate with interglacial periods. Our data therefore suggest that rates of landscape evolution in this region are affected by climate fluctuations. Because the clinker ages correlate better with eccentricity time series than with an oxygen isotope record of global ice volume, we hypothesize that variations in solar insolation modulated by eccentricity have a larger impact on rates of landscape evolution in this region than do glacial-interglacial cycles.

  2. Effect of the cement type on compatibility with carboxylate super plasticisers; Influencia de la naturaleza del cemento en la compatibilidad con aditivos superplastificantes basados en carboxilatos

    Energy Technology Data Exchange (ETDEWEB)

    Bundyra-Oracz, G.; Kurdowski, W.

    2011-07-01

    An empirical study was conducted to gain a fuller understanding of the interactions taking place in cement superplasticiser systems. To this end, two clinkers of clinkers of known chemical and phase composition were prepared in this study to gain insight into such interactions. One contained no tricalcium aluminate (C1), while the other had a 9% C{sub 3}A content (C2). These clinkers were ground to approximately 340 m{sup 2}/kg and blended with gypsum only or gypsum and Klein compound (3CaO{center_dot}3Al{sub 2}O{sub 3}{center_dot}CaSO{sub 4}) (1, 2). Sufficient compound was added to C1 to ensure the formation of about the same amount of ettringite after 0.5 and 1 h of hydration as found in cement C2 + gypsum. The admixture used was a carboxylate superplasticiser. Rheology measurements showed that while paste yield stress was correlated to ettringite formation, no such simple relationship was observed for plastic viscosity. Plastic viscosity depended on the total hydrates formed, i.e., not only as ettringite but also as C-S-H gel. The findings revealed that in clinkers with very low sulfate and potassium contents, the rheology of carboxylate-containing cement paste is primarily controlled by ettringite formation. (Author) 15 refs.

  3. 78 FR 35023 - Proposed Information Collection Request; Comment Request; See Item Specific ICR Titles Provided...

    Science.gov (United States)

    2013-06-11

    ... semiannually at a minimum. Form Numbers: None Respondents/affected entities: Owners or operators of electric... affected by this action are Portland cement plants with the following facilities; kilns, clinker coolers... Area Sources: Electric Arc Furnace Steelmaking Facilities (40 CFR Part 63, Subpart YYYYY); ICR Numbers...

  4. 40 CFR 98.86 - Data reporting requirements.

    Science.gov (United States)

    2010-07-01

    ... tons CO2/metric ton CKD produced). (12) Annual organic carbon content of each raw material (wt-fraction... (number of quarters) (vi) Organic carbon contents of raw materials (number of times). (vii) Raw material...) Monthly fraction of total CaO, total MgO, non-calcined CaO and non-calcined MgO in clinker for each kiln...

  5. Application areas of phosphogypsum in production of mineral binders and composites based on them: a review of research results

    Directory of Open Access Journals (Sweden)

    Dvorkin Leonid

    2018-01-01

    Full Text Available The increase of the consumption of gypsum products in construction industry with a limited amount of natural gypsum deposits requires alternative sources of gypsum-containing raw materials. In some countries which have fertilizers industry plants, the problem can be solved using industrial wastes, e.g. phosphorgypsum – a byproduct of fertilizers’ production. Kept in dumps over decades, phosphorgypsum is subjected to the chemical changes due to washing out impurities with rain and other natural factors. However, there are observed deviations of harmful impurities in dumped PG depending on its age., Phosphorgypsum of any age requires chemical treatment to neutralize remains of phosphorus and sulfuric acids, fluorine compounds. According to our researches one of the most simple and effective method of neutralization the impurities is using lime-containing admixtures. The paper presents results of laboratory tests of phosphorgypsum as a component of clinker and non-clinker binders. There were investigated the impact of phosphorgypsum as admixture for clinker binders to substitute natural gypsum. Neutralized phosphorgypsum can be applied as mineralizing admixture in calcination of Portland cement clinker. Adding 2 to 2.5% of phosphorgypsum as setting time regulator resulted in a similar physical and mechanical properties compared to mix made with natural gypsum. Another important area of phosphorgypsum application is sulphate activatoion of low-clinker blast-furnace slag cement (clinker content is less than 19%. According to results, the incorporation of phosphorgypsum as sulphate activator in cement has the better effect as natural gypsum. Other development has been carried out to modify the phosphorgypsum binder properties. Complex additive consisted of polycarboxylate-based superplasticizer and slaked lime permitted an increase mechanical properties of hardened phosphorgypsum binder due to significant a reduction of water consumption. Such

  6. Constituent phases and mechanical properties of iron oxide-additioned phosphoaluminate cement

    Directory of Open Access Journals (Sweden)

    Yang, Shuai

    2015-06-01

    Full Text Available Iron oxide was added to phosphoaluminate clinker and its effects on cement constituents were determined using XRD, DSC, SEM-EDS and conduction calorimetry analysis. The variations in compressive strength were also studied. The results showed that in moderate amounts, iron oxide acts as a mineraliser during clinker sintering, furthering the conversion of CA1-Y(PY to LHss at a lower temperature than normally required for that reaction. The main constituents of iron oxide-rich phosphoaluminate clinker included LHss, CA1-Y(PY, CP1-Z(AZ and ferrite. The EDS findings showed that the composition of the ferrite phase was nonuniform. The conclusion drawn was that by modifying the dose of Fe2O3 , the composition of phosphoaluminate cement can be controlled to produce clinker and cement compliant with different mechanical strength requirements. The conduction calorimetry findings were consistent with those results.Este trabajo estudia, mediante DRX DSC, SEM-EDS y calorimetría de conducción, el efecto de la adición de óxido de hierro a un clinker de fosfoaluminato, así como las variaciones sufridas en su resistencia a compresión. Los resultados mostraron que en cantidades moderadas, el óxido de hierro actúa como mineralizador durante la sinterización del clinker, promoviendo la conversión de CA1-Y(PY a LHss a una temperatura más baja de la normalmente requerida. Los componentes principales del clínker de fosfoaluminato con óxido de hierrop son LHss, CA1-Y(PY, CP1-Z(AZ y fase ferritica. Los resultados de EDS mostraron que la composición de esta fase ferrítica no era uniforme. DE este estudio se ha podido concluir que variando la dosificación del Fe2O3 , se puede controlar la composición del fosfoaluminato para producir clinker y cemento compatibles con diferentes requisitos de resistencia mecánica. Los resultados de calorimetría de conducción fueron consistentes con los resultados.

  7. Using the low-temperature plasma in cement production

    International Nuclear Information System (INIS)

    Sazonova, N A; Skripnikova, N K

    2015-01-01

    The calculation of the raw-material mixtures and mineralogical composition of the cement clinkers which are synthezed on their base taking into account the disbalanced crystallization of the melting and glassing under conditions of the low-temperature plasma was performed. The difference of the actual values from the calculated ones is 0.69-3.73%. The composition which is characterized as the saturation coefficient 0,88; the silicate module - 3.34, the alumina module - 2.52 in melting of which the alite in amount 78.7%; 3CaO·SiO 2 - 4%; 3CaO·Al 2 O 3 - 9.8%; 12CaO·7Al 2 O 3 -2.9%; CaO free - 1% formed using the lime-stone from the quarry «Pereval» in the town of Slyudyanka and the clay from the deposit «Maximovski» in Irkutsk Region is considered as the optimal one. The structure of the melted clinker is represented as the metastable minerals of alite in the lamellar form with the dimensions up to (3-20)×(80-400) μm and the ratio of length to width 26.6-133. The elongated crystal form may stipulate the high cement activity based on the melted clinkers, which is 82.7-84.2 MPa. Valid- ing the revealed high activity of the viscous substance was confirmed by the results of the scanning electronic microscopy, X-ray phase analysis, with using of which the quantitative and qualitative analyses of the clinker minerals having the deformed crystalic lattice; were performed the morphology of the minerals in the clinker and cement stone, received on its ground, was studied. (paper)

  8. Radioactive waste-Portland cement systems: I, radionuclide distribution

    International Nuclear Information System (INIS)

    Jantzen, C.M.; Glasser, F.P.; Lachowski, E.E.

    1984-01-01

    Crystal chemical stabilization of radioactive wastes can be achieved during clinkering of, or with, ordinary portland cement. Waste loadings of 20 to 30 wt% are achieved by dilute solid solution of waste ions into cementitious host lattices. Higher waste loadings result in compatible noncementitious radiophases. The cementitious phases hydrate without loss of compressive strength. Crystallochemical relationships predict that the radionuclide partitioning in the anhydrous clinkered phases will be maintained in the hydration products. These cementitious hydroxylated radiophases would be in internal equilibrium under anticipated repository conditions. The radionuclide distributions observed are described in the context of established phase equilibria for commercial waste cement systems, but are applicable to transuranic, medium- and low-level wastes

  9. Thermal Recycling of Waelz Oxide Using Concentrated Solar Energy

    Science.gov (United States)

    Tzouganatos, N.; Matter, R.; Wieckert, C.; Antrekowitsch, J.; Gamroth, M.; Steinfeld, A.

    2013-12-01

    The dominating Zn recycling process is the so-called Waelz process. Waelz oxide (WOX), containing 55-65% Zn in oxidic form, is mainly derived from electric arc furnace dust produced during recycling of galvanized steel. After its wash treatment to separate off chlorides, WOX is used as feedstock along with ZnS concentrates for the electrolytic production of high-grade zinc. Novel and environmentally cleaner routes for the purification of WOX and the production of Zn are investigated using concentrated solar energy as the source of high-temperature process heat. The solar-driven clinkering of WOX and its carbothermal reduction were experimentally demonstrated using a 10 kWth packed-bed solar reactor. Solar clinkering at above 1265°C reduced the amount of impurities below 0.1 wt.%. Solar carbothermal reduction using biocharcoal as reducing agent in the 1170-1320°C range yielded 90 wt.% Zn.

  10. Thermal expansion properties of calcium aluminate hydrates

    International Nuclear Information System (INIS)

    Song, Tae Woong

    1986-01-01

    In order to eliminate the effect of impurities and aggregates on the thermomechanical properties of the various calcium aluminate hydrates, and to prepare clinkers in which all calcium aluminates are mixed homogeneously, chemically pure CaO and Al 2 O 3 were weighed, blended and heated in various conditions. After quantitative X-ray diffractometry(QXRD), the synthesized clinker was hydrated and cured under the conditions of 30 deg C, W/C=0.5, relative humidity> 90% respectively during 24 hours. And then differential thermal analysis(DTA), thermogravimetry(TG), micro calorimetry, thermomechanical analysis(TMA) and scanning electron microanalysis(SEM) were applied to examine the thermal properties of samples containing, calcium aluminate hydrates in various quantity. (Author)

  11. Carbon dioxide capture from a cement manufacturing process

    Science.gov (United States)

    Blount, Gerald C [North Augusta, SC; Falta, Ronald W [Seneca, SC; Siddall, Alvin A [Aiken, SC

    2011-07-12

    A process of manufacturing cement clinker is provided in which a clean supply of CO.sub.2 gas may be captured. The process also involves using an open loop conversion of CaO/MgO from a calciner to capture CO.sub.2 from combustion flue gases thereby forming CaCO.sub.3/CaMg(CO.sub.3).sub.2. The CaCO.sub.3/CaMg(CO.sub.3).sub.2 is then returned to the calciner where CO.sub.2 gas is evolved. The evolved CO.sub.2 gas, along with other evolved CO.sub.2 gases from the calciner are removed from the calciner. The reactants (CaO/MgO) are feed to a high temperature calciner for control of the clinker production composition.

  12. Determination of rational parameters for process of grinding materials pre-crushed by pressure in ball mill

    Science.gov (United States)

    Romanovich, A. A.; Romanovich, L. G.; Chekhovskoy, E. I.

    2018-03-01

    The article presents the results of experimental studies on the grinding process of a clinker preliminarily ground in press roller mills in a ball mill equipped with energy exchange devices. The authors studied the influence of the coefficients of loading for grinding bodies of the first and second mill chambers, their lengths, angles of inclination, and the mutual location of energy exchange devices (the ellipse segment and the double-acting blade) on the output parameters of the grinding process (productivity, drive power consumption and specific energy consumption). It is clarified that the best results of the disaggregation and grinding process, judging by the minimum specific energy consumption in the grinding of clinker with an anisotropic texture after force deformation between the rolls of a press roller shredder, are achieved at a certain angle of ellipse segment inclination; the length of the first chamber and the coefficients of loading the chambers with grinding bodies.

  13. NOx from cement production - reduction by primary measures

    DEFF Research Database (Denmark)

    Jensen, Lars Skaarup

    1999-01-01

    cement production processes cement is typically produced by thermally treating a mixture of limestone and clay minerals in kiln systems consisting of a rotary kiln and a calciner. Clinker burning at a temperature of about 1450 °C takes place in the internally fired rotary kiln and calcination, which...... rotary kilns, while NOx formation from fuel-N and reduction of NOx take place in calciners. NOx formation in the rotary kiln is mainly governed by the necessary clinker burning temperature and is not very amenable to control, while net NOx formation in calciners depends strongly on calciner design......, calciner operation, fuel properties and on the NOx level from the rotary kiln. The low-NOx calciner types presently marketed are based on combinations of reburning, air staging and temperature control and seem equivalent in their ability to restrict NOx formation. If fuels with a significant volatile...

  14. Description of the structural evolution of a hydrating portland cement paste by SANS

    International Nuclear Information System (INIS)

    Haeussler, F.; Eichhorn, F.; Baumbach, H.

    1994-01-01

    On the spectrometer MURN at the pulsed reactor IBR-2 dry Portland cement, silica fume, and a hydrating Portland cement paste were studied by small-angle neutron scattering (SANS). By using the TOF-method a momentum transfer from 0.07 nm -1 to 7 nm -1 is detectable. Every component (dry cement powder, clinker minerals, hydrating cement pastes) shows a different scattering behaviour. In the measured Q-region the hardening cement paste does not show a Porod-like behaviour of SANS-curves. In contrast the Porod's potential law holds for dry powder samples of clinker minerals and silica fume. In experiments carried out to observe the hydration progress within the first 321 days the characteristics of the scattering curves (potential behaviour, the radius of gyration, and the macroscopic scattering cross section at Q = 0 nm -1 were measured. Some evolution of the inner structure of the hardened cement paste was noted. (orig.)

  15. Crop residues as a potential renewable energy source for Malawi's cement industry

    DEFF Research Database (Denmark)

    Gondwe, Kenneth J.; Chiotha, Sosten S.; Mkandawire, Theresa

    2017-01-01

    that the projected total energy demands in 2020, 2025 and 2030 were approximately 177 810 TJ, 184 210 TJ and 194 096 TJ respectively. The highest supply potentials were found to be in the central and southern regions of Malawi, coinciding with the locations of the two clinker plants. Crop residues could meet 45......-57% of the national total energy demand. The demand from the cement industry is only 0.8% of the estimated biomass energy potential. At an annual production of 600 000 t of clinker and 20% biomass co-firing with coal, 18 562 t of coal consumption would be avoided and 46 128 t of carbon dioxide emission reduction...

  16. Unión Andina de Cementos S.A.A. (UNACEM). Capital Structure Case

    OpenAIRE

    Lizarzaburu Bolaños, Edmundo R.; Burneo Farfan, Kurt; Berggun, Luis

    2015-01-01

    This present research paper, introduces one of the most important companies in the local market (Peru), Union Andina de Cementos S.A.A. (UNACEM). The company is engaged in the development and manufacture of clinker, cement and other building materials in the country and abroad, including marketing and sales as well as the operation of the dock facilities and complementary Conchan oil refinery. In the last years, their capital structure and their WACC changed because of the merger between Ceme...

  17. Site Investigations with the Site Characterization and Analysis Penetrator System at Fort Dix, New Jersey

    Science.gov (United States)

    1993-07-01

    rod system or through a tremie tube ; both procedures were used interchangeably at Fort Dix to demon- strate the efficiency and effectiveness of each...allows delivery through either a l/4-in.-diam grout tube or a 3/8-in.-diam rout tube . The grout used at Fort Dix consisted of a mixture of water and... microfine , blended Portland cement (Lehigh Geocem’, Leeds, Alabama). The grout is a suspension of a uniformly produced cement clinker interground with

  18. Dictionary of cement. Manufacture and technology. German-English. English-German. 2. Rev. and enlarged Ed. Zementwoerterbuch. Herstellung und Technologie. Deutsch-Englisch. Englisch-Deutsch

    Energy Technology Data Exchange (ETDEWEB)

    Van Amerongen, C

    1986-01-01

    This book deals with the following fields: cement chemistry; chemical and physical testing; quarrying (drilling, blasting, excavating and loading machinery, haulage vehicles); crushing and grinding; sampling; materials handling; blending, homogenizing, storage (blending beds, silos); kilns, preheaters, precalciners; firing technology (fuels, burners); refractories; clinker coolers; air separators (classifiers); dust collecting equipment (filters, electrostatic precipitators); air pollution and noise control; bulk handling installations; sack packing machines; packaging, palletizing, dispatch.

  19. A Review on the Use of Agriculture Waste Material as Lightweight Aggregate for Reinforced Concrete Structural Members

    OpenAIRE

    Mo, Kim Hung; Alengaram, U. Johnson; Jumaat, Mohd Zamin

    2014-01-01

    The agriculture industry is one of the main industries in the Southeast Asia region due to its favourable conditions for plantations. In fact, Southeast Asia region is the world’s largest producer of palm oil and coconut. Nevertheless, vast plantation of these agriculture products leads to equally large amount of waste materials emanating from these industries. Previously, researchers have attempted to utilize the resulting waste materials such as oil palm shell, palm oil clinker, and coconut...

  20. Topics in cement and concrete research

    OpenAIRE

    Brouwers, Jos; Russel, M.I.; Basheer, P.A.M.

    2007-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete. First, major features concerning the sustainable aspects of the material concrete are summarised. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes etc., is designated as mineral oxide engineering. It re...

  1. New developments with respect to concrete

    OpenAIRE

    Brouwers, H.J.H.; Al-Mattarneh, H.; Mustapha, K.N.; Nuruddin, M.F.

    2008-01-01

    The present paper addresses several topics in regard to the sustainable design and use of concrete based on the binders cement, quicklime and/or gypsum. First, major features concerning the sustainable aspects of the material concrete are summarized. Then the major constituent, from an environmental point of view, cement is discussed in detail, particularly the hydration and application of slag cement. The intelligent combining of mineral oxides, which are found in clinker, slag, fly ashes et...

  2. A Review for Characterization of Silica Fume and Its Effects on Concrete Properties

    OpenAIRE

    Mohammad Panjehpour; Abang Abdullah Abang Ali; Ramazan Demirboga

    2011-01-01

    Mineral additions which are also known as mineral admixtures have been used in Portland cement for many years. There are two types of additions which are commonly mixed into the Portland clinker or blended directly with cement these days. They are crystalline, also known as hydraulically inactive additions and pozzolanic, which are hydraulically active additions. Silica fume is very reactive pozzolan, while it is used in concrete because of its fine particles, large surface area and high SiO2...

  3. Potential Applications of Alkali-Activated Alumino-Silicate Binders in Military Operations

    Science.gov (United States)

    1985-11-01

    portland 14 cement clinker) are to be blended, they are generally not ground together. However, some plasticizers (such as alkali lignosulphonate ) have a...34--- 31. Activators may also contain wetting agents (plasticizers) to re- duce the amount of water needed and to assist in mixing. Lignosulphonates ...or sulphonated lignins, have proven to be more effective than melamine or naphthalene-based superplastiCizers (Forss 1981, 1982). Lignosulphonates can

  4. Non-radioactive verification test of ZRF25 radioactive combustible solid waste incinerator

    International Nuclear Information System (INIS)

    Wang Peiyi; Li Xiaohai; Yang Liguo

    2013-01-01

    This paper mainly introduces the construction and test run of ZRF25 radioactive combustible solid waste incinerator, by a series of simulating waste tests, such as 24 h test, 72 h test, 168 h test, making a conclusion that the incinerator runs reliably. In addition, all of the indexes (such as treatment capacity, volume reduction coefficient, clinker ignition loss of incineration ash) meet the requirements of contract and pollution discharging standards. (authors)

  5. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Sobolev, Konstantin

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  6. Innovative process routes for a high-quality concrete recycling in the aggregates and cement industries

    OpenAIRE

    Bru , Kathy; Menard , Yannick; Touzé , Solène; Le Moign , Alain; Poirier , Jean Eric; Ruffié , Gilles; Bonnaudin , Fabrice; Von Der Weid , Frédéric

    2011-01-01

    International audience; Hardened concrete is a composite material that contains two main phases: the matrix (hardened cement paste, 20 %) and aggregates (gravels and sand, 80 %). The liberation and the recycling of these constituents can provide an answer to i) the exploration of new aggregates supply sources imposed by the depletion of natural deposit and the faced difficulties when trying to open new quarries and ii) the reduction of CO2 emissions in the clinker manufacturing process throug...

  7. Feasibility Studies of Palm Oil Mill Waste Aggregates for the Construction Industry

    OpenAIRE

    Kanadasan, Jegathish; Ahmad Fauzi, Auni Filzah; Abdul Razak, Hashim; Selliah, Paramananthan; Subramaniam, Vijaya; Yusoff, Sumiani

    2015-01-01

    The agricultural industry in Malaysia has grown rapidly over the years. Palm oil clinker (POC) is a byproduct obtained from the palm oil industry. Its lightweight properties allows for its utilization as an aggregate, while in powder form as a filler material in concrete. POC specimens obtained throughout each state in Malaysia were investigated to evaluate the physical, chemical, and microstructure characteristics. Variations between each state were determined and their possible contributory...

  8. Methods to improve efficiency of production technology of the innovative composite cementing materials

    Science.gov (United States)

    Babaevsky, A. N.; Romanovich, A. A.; Glagolev, E. S.

    2018-03-01

    The article describes the energy-saving technology and equipment for production of composite binding material with up to a 50% reduction in energy consumption of the process due to a synergistic effect in mechanical activation of the raw mix where a clinker component is substituted with an active mineral supplement. The impact of the gap between the rollers on the final performance of the press roller mill was studied.

  9. Influence of Waste Glass Powder Addition on the Pore Structure and Service Properties of Cement Mortars

    Directory of Open Access Journals (Sweden)

    José Marcos Ortega

    2018-03-01

    Full Text Available At present, reusing waste constitutes an important challenge in order to reach a more sustainable environment. The cement industry is an important pollutant industrial sector. Therefore, the reduction of its CO2 emissions is now a popular topic of study. One way to lessen those emissions is partially replacing clinker with other materials. In this regard, the reuse of waste glass powder as a clinker replacement could be possible. This is a non-biodegradable residue that permanently occupies a large amount of space in dumping sites. The aim of this work is to study the long-term effects (400 days of the addition of waste glass powder on the microstructure and service properties of mortars that incorporate up to 20% of this addition as clinker replacement. The microstructure has been characterised using the non-destructive impedance spectroscopy technique and mercury intrusion porosimetry. Furthermore, differential thermal analysis was also performed. Compressive strength and both steady-state and non-steady-state chloride diffusion coefficients have also been determined. Considering the obtained results, mortars with 10% and 20% waste glass powder showed good service properties until 400 days, similar to or even better than those made with ordinary Portland cement without additions, with the added value of contributing to sustainability.

  10. High-volume natural volcanic pozzolan and limestone powder as partial replacements for portland cement in self-compacting and sustainable concrete

    KAUST Repository

    Celik, Kemal; Jackson, Marie D.; Mancio, Mauricio; Meral, Cagla; Emwas, Abdul-Hamid M.; Mehta, P. Kumar; Monteiro, Paulo José Meleragno

    2014-01-01

    A laboratory study demonstrates that high volume, 45% by mass replacement of portland cement (OPC) with 30% finely-ground basaltic ash from Saudi Arabia (NP) and 15% limestone powder (LS) produces concrete with good workability, high 28-day compressive strength (39 MPa), excellent one year strength (57 MPa), and very high resistance to chloride penetration. Conventional OPC is produced by intergrinding 95% portland clinker and 5% gypsum, and its clinker factor (CF) thus equals 0.95. With 30% NP and 15% LS portland clinker replacement, the CF of the blended ternary PC equals 0.52 so that 48% CO2 emissions could be avoided, while enhancing strength development and durability in the resulting self-compacting concrete (SCC). Petrographic and scanning electron microscopy (SEM) investigations of the crushed NP and finely-ground NP in the concretes provide new insights into the heterogeneous fine-scale cementitious hydration products associated with basaltic ash-portland cement reactions. © 2013 Published by Elsevier Ltd.

  11. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H. [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China); Ye, X.C., E-mail: yexuchu@njtech.edu.cn [College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009 (China); State Key Laboratory of Materials-Oriented Chemical Engineering, Nanjing Tech University, Nanjing 210009 (China)

    2014-08-15

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production.

  12. Feasibility of disposing waste glyphosate neutralization liquor with cement rotary kiln

    International Nuclear Information System (INIS)

    Bai, Y.; Bao, Y.B.; Cai, X.L.; Chen, C.H.; Ye, X.C.

    2014-01-01

    Highlights: • The waste neutralization liquor was injected directly into the kiln system. • No obvious effect on the quality of cement clinker. • The disposing method was a zero-discharge process. • The waste liquor can be used as an alternative fuel to reduce the coal consumption. - Abstract: The waste neutralization liquor generated during the glyphosate production using glycine-dimethylphosphit process is a severe pollution problem due to its high salinity and organic components. The cement rotary kiln was proposed as a zero discharge strategy of disposal. In this work, the waste liquor was calcinated and the mineralogical phases of residue were characterized by scanning electron microscope (SEM) and X-ray diffraction (XRD). The mineralogical phases and the strength of cement clinker were characterized to evaluate the influence to the products. The burnability of cement raw meal added with waste liquor and the calorific value of waste liquor were tested to evaluate the influence to the thermal state of the kiln system. The results showed that after the addition of this liquor, the differences of the main phases and the strength of cement clinker were negligible, the burnability of raw meal was improved; and the calorific value of this liquor was 6140 J/g, which made it could be considered as an alternative fuel during the actual production

  13. Leaching of heavy metals from cementitious composites made of new ternary cements

    Science.gov (United States)

    Kuterasińska-Warwas, Justyna; Król, Anna

    2017-10-01

    The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

  14. Front line of cement technolgy and control. Part 5. ; Baking process and chemical reactions. Cement saisentan sono gijutsu to kanri 5. ; Shosei katei to kagaku hanno

    Energy Technology Data Exchange (ETDEWEB)

    Hirai, M. (Ube Industries, Ltd., Yamaguchi (Japan))

    1990-06-01

    The baking process in cement production means the process that the raw materials which were mixed and pulverized in the raw material preparation process are charged into a reaction furnace which is called kiln, and clinders (intermediate product of cement) are generated. It is the process which affects quality as well as production cost of cement more significantly than anything else. In this article, an outline of the above baking facilities, how the raw materials change and clinkers are generated therein, and how they are controlled are introduced. Clinkers are composed of such products as alite, belite, aluminate and ferrite, etc. which were generated after decomposition reactions of such raw materials as lime stone, clay, silica rock and iron oxide in the above kiln. The essential ponts of the process control which makes the generation reactions of clinker compounds efficiently are such two points as well balanced raw materials to be charged into the baking facilities and stable operation of such facilities. The quality of cement which is required as finished goods is achieved by the quality control at each intermediate process and the quality tests of cement. 5 refs., 10 figs., 2 tabs.

  15. Identifying improvement potentials in cement production with life cycle assessment.

    Science.gov (United States)

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  16. Energy saving cement production by grain size optimisation of the raw meal

    Directory of Open Access Journals (Sweden)

    B. Simons

    Full Text Available The production of cement clinker is an energy consuming process. At about 50% of the energy is associated with grinding and milling of the raw meal, that normally is in the range 100% <200 μm with 90% <90 μm. Question: is it possible to use coarser components of the raw meal without reducing the clinker quality. With synthetic raw meals of various grain sizes the clinker formation was studied at static (1100 - 1450°C and dynamic conditions (heating microscope. A routine to adjust the grain size of the components for industrial raw meals is developed. The fine fraction <90 μm should mainly contain the siliceous and argileous components, whereas the calcitic component can be milled separately to a grain size between 200-500 μm, resulting in lower energy consumption for milling. Considering the technical and economical realizability the relation fine/coarse should be roughly 1:1. The energy for milling can be reduced significantly, that in addition leads to the preservation of natural energy resources.

  17. Obtaining a sulfoaluminate belite cement by industrial waste

    Directory of Open Access Journals (Sweden)

    Elkhadiri, L.

    2003-06-01

    Full Text Available Sulfoaluminate belite clinkers by burning raw at moderate temperatures near 1250 °C were synthesized. The used mixtures were made by calcium carbonate blended to two industrial wastes: low calcium fly ash and phosphogypsum. The clinkers were characterised by X-Ray Diffraction (XRD, Infrared Spectroscopy (FTIR and free lime. The hydraulic behaviour of the obtained cements, by adequate clinkers with 7% of added gypsum, was followed by XRD, scaning electronic microscopy (SEM, FTIR and NMR.

    Los clínkeres belíticos de sulfoaluminatos se obtienen por cocción de crudos a temperaturas moderadas, hacia 1.250 ºC. Esos crudos se componen de carbonato de calcio mezclados con dos subproductos industriales: cenizas volantes pobres en óxido de calcio y fosfoyeso. Los clínkeres obtenidos se caracterizaron a través de Difracción de Rayos X (DRX, Espectroscopia Infrarroja por Transformada de Fourier (FTIR y por la determinación de CaO libre. El comportamiento hidráulico de los cementos elaborados de los clínkeres con el 7% de yeso se estudió por DRX, Microscopía Electrónica de Barrido (SEM, FTIR y Resonancia Magnética Nuclear (RMN

  18. Environmental and energy assessment of the use of Andesite in cement

    Directory of Open Access Journals (Sweden)

    Hamidi Moussa

    2018-01-01

    Full Text Available The present study is a contribution to the research of new sources of supply of additions and raw materials in order to valorize local materials in the manufacture of cement. It consists in checking the environmental validity of the industrial use of andesite by evaluating the energy consumption of manufacturing andesitic cement. This evaluation was made on CEMI 52.5R type cement mortars whose basic constituent is clinker, with substitution rates of raw and calcined andesitic rock at 800 °C varying from 0-40%. and this through mechanical performance tests at several deadlines (2 days, 7 days, 28 days and 90 days. The results show that the analysis of the influence on the environment of this addition, in its raw state or calcined at 800 ° C, made it possible to say that globally the impact of andesite on the matrices seems positive to long term. The replacement of the cement by andesite systematically induces a reduction in the energy required to produce one ton of binder, due to the lower energy demand for grinding than that required for the thermal treatment of the clinker. Overall, the energy cost of andesite cement (in kWh per MPa compressive strength is lower than that of ordinary cement for low rates of clinker replacement and obtaining cements with moderate strengths.

  19. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    Directory of Open Access Journals (Sweden)

    Konstantin Sobolev

    2003-01-01

    Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

  20. Formulation of portland composite cement using waste glass as a supplementary cementitious material

    Science.gov (United States)

    Manullang, Ria Julyana; Samadhi, Tjokorde Walmiki; Purbasari, Aprilina

    2017-09-01

    Utilization of waste glass in cement is an attractive options because of its pozzolanic behaviour and the market of glass-composite cement is potentially available. The objective of this research is to evaluate the formulation of waste glass as supplementary cementitious material (SCM) by an extreme vertices mixture experiment, in which clinker, waste glass and gypsum proportions are chosen as experimental variables. The composite cements were synthesized by mixing all of powder materials in jar mill. The compressive strength of the composite cement mortars after being cured for 28 days ranges between 229 to 268 kg/cm2. Composite cement mortars exhibit lower compressive strength than ordinary Portland cement (OPC) mortars but is still capable of meeting the SNI 15-7064-2004 standards. The highest compressive strength is obtained by shifting the cement blend composition to the direction of increasing clinker and gypsum proportions as well as reducing glass proportion. The lower compressive strength of composite cement is caused by expansion due to ettringite and ASR gel. Based on the experimental result, the composite cement containing 80% clinker, 15% glass and 5% gypsum has the highest compressive strength. As such, the preliminary technical feasibility of reuse of waste glass as SCM has been confirmed.

  1. Sustainable Blended Cements-Influences of Packing Density on Cement Paste Chemical Efficiency.

    Science.gov (United States)

    Knop, Yaniv; Peled, Alva

    2018-04-18

    This paper addresses the development of blended cements with reduced clinker amount by partial replacement of the clinker with more environmentally-friendly material (e.g., limestone powders). This development can lead to more sustainable cements with reduced greenhouse gas emission and energy consumption during their production. The reduced clicker content was based on improved particle packing density and surface area of the cement powder by using three different limestone particle diameters: smaller (7 µm, 3 µm) or larger (70 µm, 53 µm) than the clinker particles, or having a similar size (23 µm). The effects of the different limestone particle sizes on the chemical reactivity of the blended cement were studied by X-ray diffraction (XRD), thermogravimetry and differential thermogravimetry (TG/DTG), loss on ignition (LOI), isothermal calorimetry, and the water demand for reaching normal consistency. It was found that by blending the original cement with limestone, the hydration process and the reactivity of the limestone itself were increased by the increased surface area of the limestone particles. However, the carbonation reaction was decreased with the increased packing density of the blended cement with limestone, having various sizes.

  2. EFFECT OF FERRITE PHASE ON THE FORMATION AND COEXISTENCE OF 3CaO.3Al₂O₃.CaSO₄ AND 3CaO.SiO₂ MINERALS

    Directory of Open Access Journals (Sweden)

    Xiaolei Lu

    2017-12-01

    Full Text Available The effect of ferrite on the formation and coexistence of 3CaO.3Al₂O₃.CaSO₄ (C₄A₃$ and 3CaO.SiO₂ (C3S was investigated in this paper. The results indicate that 20 % content of ferrite phase with the composition of C₂A0.5F0.5 can facilitate the coexistence of C₄A₃$ and C₃S solid solutions at 1350 ° C. There are other trace elements that incorporate into clinker minerals and form solid solutions. In addition, the dark and polygonal C₄A₃$ solid solution is not dissolved in liquid phase at 1350 ° C. It can promote the burnability of the raw mixes and provide a favorable condition for the formation of C₃S. However, it has an adverse effect on the coexistence of two clinker minerals with the changing of ferrite compositions. This will provide the important basis for the preparation of the calcium sulphoaluminate cement clinker containing C₃S.

  3. Incineration of a typical LWR combustible waste and analysis of the resulting ash

    International Nuclear Information System (INIS)

    Treat, R.L.; Lokken, R.O.; Schliebe, M.J.

    1983-05-01

    In this study 4540 kg (10,000 lb) of simulated nuclear power plant combustion wastes were burned in a controlled-air incinerators. The purpose of this work was to generate ashes suitable for solidification, the products of which will be analyzed to determine if they are suitable for disposal. Two different types of waste were burned: resin and simulated crud, and general trash (paper, plastics, wood, rubber, and cloth). Volume-reduction ratios (unburned waste: ash) were 13:1 and 22:1, respectively. Approximately 20% of the ash was lost due to adherence to incinerator walls and entrainment in the off-gas stream. Losses of the volatile species cesium and iodine were 79% and 100%, respectively. The ashes were not hygroscopic, but they exhibited a pH of 4.6 to 5.0 when water was added. Corrosion of mild steel drums would occur within this pH range. The ashes contained a significant quantity of clinkers haveing lengths as great as 20 cm (8 in.). Most of the clinkers were fully incinerated and easy to crush, suggesting that standard comminuting equipment should be effective in reducing the size of clinkers to allow their solidification with the fine ashes

  4. Overview of chemical characterization of FBTR fuel

    International Nuclear Information System (INIS)

    Venkatesan, V.; Nandi, C.; Patil, A.B.; Prakash, Amrit; Khan, K.B.; Arun Kumar

    2015-01-01

    Uranium Plutonium mixed carbide fuel is the driver fuel for Fast Breeder Test Reactor (FBTR) at IGCAR. The fuel is being fabricated at Radiometallurgy Division, BARC by conventional powder metallurgy route. During the fabrication of fuel, chemical quality control of process intermediates is very important to reach stringent specification of the final fuel product. Different steps are involved in the fabrication of uranium-plutonium carbide (MC) for FBTR. The main steps in the fabrication of MC fuel pellets are carbothermic reduction (CR) of mixture of uranium oxide, plutonium oxide and graphite powder to prepare MC clinkers, crushing and milling of MC clinkers and consolidation of MC powders into fuel pellets and sintering. As a part of process control, analysis of uranium (U), plutonium (Pu), carbon in oxide graphite mixture and U, Pu, carbon, oxygen, nitrogen, MC, M 2 C 3 contents in mixed carbide powder (MC clinkers) are carried out at our laboratory. Analysis of U, Pu, carbon, oxygen, nitrogen, MC and M 2 C 3 contents in mixed carbide sintered pellets are carried out as a part of quality control. This paper describes an overview of analytical instruments used during chemical quality control of mixed carbide fuel

  5. Utilization of municipal sewage sludge as additives for the production of eco-cement

    International Nuclear Information System (INIS)

    Lin, Yiming; Zhou, Shaoqi; Li, Fuzhen; Lin, Yixiao

    2012-01-01

    Highlights: ► The results of X-ray diffraction (XRD) pattern and scanning electron micrograph (SEM) indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. ► Though the C 2 S phase formation increased with the increase of sewage sludge contents. ► All the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge contents in raw meal increased. ► All the eco-cement pastes had lower early flexural strengths and it increased with the increase of sewage sludge contents increased, while the compressive strengths decreased slightly. ► However, it had no significant effect on all the strengths at later ages. - Abstract: The effects of using dried sewage sludge as additive on cement property in the process of clinker burning were investigated in this paper. The eco-cement samples were prepared by adding 0.50–15.0% of dried sewage sludge to unit raw meal, and then the mixtures were burned at 1450 °C for 2 h. The results indicated that the major components in the eco-cement clinkers were similar to those in ordinary Portland cement. Although the C 2 S phase formation increased with the increase of sewage sludge content, it was also found that the microstructure of the mixture containing 15.0% sewage sludge in raw meal was significantly different and that a larger amount of pores were distributed in the clinker. Moreover, all the eco-cement pastes had a longer initial setting time and final setting time than those of plain cement paste, which increased as the sewage sludge content in the raw meal increased. All the eco-cement pastes had lower early flexural strengths, which increased as the sewage sludge content increased, while the compressive strengths decreased slightly. However, this had no significant effect on all the strengths at later stages. Furthermore, the leaching concentrations of all the types of eco

  6. Synthesis and mechanical properties of a calcium sulphoaluminate cement made of industrial wastes

    Directory of Open Access Journals (Sweden)

    Gallardo, M.

    2014-09-01

    Full Text Available Environmentally-friendly calcium sulphoaluminate clinkers were obtained from a mixture of aluminium dross, fluorgypsum, fly ash and CaCO₃ at temperatures within the range of 1100 to 1400 °C. After the heat treatments Ca₄Al₆O₁₂SO₄ was the main phase. Three different cements were prepared using the clinkers synthesized at 1250, 1350 and 1400 °C; the clinker powders were mixed with 20 wt% of hemihydrate. Cement pastes were prepared using a water/cement ratio (w/c, 0.4 followed by curing at 20 or 40 °C for periods of time ranging from 1 to 28 days. Most of the samples showed high compression strengths 40–47 MPa after 28 days, which were comparable to the strength of Portland cement. Ettringite was the main hydration product and its morphology consisted of acicular and hexagonal plates, which is typical of this phase.Se fabricaron clinkers de bajo impacto ambiental a base de sulfoaluminato de calcio calcinando mezclas de escoria de aluminio, fluoryeso, ceniza volante y CaCO₃ a diferentes temperaturas dentro de un rango de 1100 a 1400 °C. Se observó la formación de Ca₄Al₆O₁₂SO₄ como fase principal. Para obtener los cementos, los clinkers obtenidos a 1250, 1350 y 1400 °C se mezclaron con 20% en peso de hemihidrato. Se prepararon pastas usando una relación agua/cemento, de 0.4 y se curaron a 20 y 40 °C por diferentes periodos de tiempo desde 1 hasta 28 días. Los valores de resistencia a la compresión a los 28 días de curado de la mayoría de las muestras estuvieron entre 40–47 MPa, equiparables a los de referencia de pastas de cemento Portland. La etringita fue el principal producto de hidratación y su morfología consistió de placas hexagonales y aciculares, típicas de esta fase.

  7. Comparison of the weathering behavior of a very high strength concrete with that of a standard concrete Comparação do comportamento climatizado de um concreto de alta resistência com o de um concreto padrão

    Directory of Open Access Journals (Sweden)

    A. Blandine

    2008-12-01

    Full Text Available We studied the weathering process of a very high strength concrete (VHSC and compared it with that of a usual concrete. VHSC has compressive strengths much above 100 MPa after seven days of curing. The compressive strength is increased by lowering the value of the water/cement ratio and by improving the particle size distribution of the numerous residual anhydrous grains of clinker and of the quartz aggregates. A proportion of 15% of the cement is replaced by non-condensed silica fume, which consists of spherical particles of amorphous silica, 0.1 µm in diameter. This has the advantage to fill the space between clinker particles. Another advantage is to densify the interfacial zone between cement paste and aggregates. Afters 28 days of curing, the VHSC samples consist of quartz aggregates and residual anhydrous clinker particles linked to each other with a paste mainly composed of calcium silicate hydrate (C-S-H. Samples of VHSC were immersed in continuously renewed distilled water under inert atmosphere. After two months of exposure, chemical, mineralogical and textural changes have occurred in a superficial zone. The depth of the degraded zone is 300 µm. This value is much lower than the depth of the degraded zone formed in an usual mortar (800 µm or in a common paste (1500 µm leached in the same condition. At the surface of the weathered samples of VHSC, the anhydrous clinker particles have dissolved and the resulting holes of 10 µm diameter remained empty. At the frontier between the safe core and the weathered superficial zone, the holes resulting from the dissolution of clinker particles were filled with secondary C-S-H. As a conclusion, the low porosity of VHSC is a benefit for the compressive strength but also for the durability. The presence of numerous anhydrous clinker particles is not a problem.O processo de climatizacao de um concreto de alta resistencia mecanica (VHSC foi estudado e comparado com o de um concreto comum. O

  8. Reaping the carbon rent: Abatement and overallocation profits in the European cement industry, insights from an LMDI decomposition analysis

    International Nuclear Information System (INIS)

    Branger, Frédéric; Quirion, Philippe

    2015-01-01

    We analyse variations of carbon emissions in the European cement industry from 1990 to 2012, at the European level (EU 27), and at the national level for six major producers (Germany, France, Spain, the United Kingdom, Italy and Poland). We apply a Log-Mean Divisia Index (LMDI) method, cross-referencing data from three databases: the Getting the Numbers Right (GNR) database developed by the Cement Sustainability Initiative, the European Union Transaction Log (EUTL), and the Eurostat International Trade database. Our decomposition method allows seven channels of emission change to be distinguished: activity, clinker trade, clinker share, alternative fuels, thermal and electrical energy efficiency, and electricity decarbonisation. We find that, apart from a slow trend of emission reductions coming from technological improvements (first from a decrease in the clinker share, then from an increase in alternative fuels), most of the emission change can be attributed to the activity effect. Using counterfactual scenarios, we estimate that the introduction of the EU ETS brought small but positive technological abatement (2.2% ± 1.3% between 2005 and 2012). Moreover, we find that the European cement industry has gained 3.5 billion Euros of “overallocation profits”, mostly due to the slowdown of production. - Highlights: • We analyse variations of carbon emissions in the European cement industry. • We apply a Log-Mean Divisia Index (LMDI) method. • Most of the emission changes can be attributed to the activity effect. • The EU ETS brought small but positive technological abatement. • The European cement industry has gained 3.5 billion Euros of “overallocation profits”

  9. Structural study and crystallography of the major compound of anhydrous cement: tri-calcium silicate; Etude structurale et cristallographie du compose majoritaire du ciment anhydre: le silicate tricalcique

    Energy Technology Data Exchange (ETDEWEB)

    Noirfontaine, M.N. de

    2000-01-01

    Anhydrous (Portland) cement is mainly composed of a synthetic material, the clinker, whose major compound is tri-calcium silicate (Ca{sub 3}SiO{sub 5}), often referred as C{sub 3}S with the compact oxides notations, C = CaO et S = SiO{sub 2}. The polymorphism of C{sub 3}S, still not well known, is the main subject of the thesis. Various crystal structures (rhombohedral R, monoclinic M1, M2, M3 and triclinic T1, T2, T3) can be found, depending on temperature and impurities. The only known structures are T1, M1 and M3, involving large unit cells with an orientational disorder of silicate tetrahedra. The single crystal studies exhibit no clear relation between the various polymorphs. Starting from known results from literature single crystal experiments, we establish the metric and structural relations between the different structures. Averaged structures for the T1, M1 and M3 polymorphs are proposed, together with all the matrices of transformation between the unit cells. We also introduce new 1-D, 2-D, and 3-D structural units, which make easier the understanding of the structures of C{sub 3}S, with the result of a better description of the orientational disorder. The effects of impurities on the structure are discussed. In industrial clinkers, impurities stabilize mainly M1 and M3 monoclinic forms. We propose a space group (Pc) and two structural models (a superstructure and an approximate averaged structure) for the M1 form. All the models are validated on synthetic compounds (M3, M2, M1 et T1) and industrial clinkers analysed by X-Ray powder diffraction with Rietveld analysis. (author)

  10. The effect of statistical analytical measurement variations on the plant control parameters and production costs in cement manufacturing – a case study

    Directory of Open Access Journals (Sweden)

    A. D. Love

    2010-01-01

    Full Text Available Raw materials used in cement manufacturing normally have varying chemical compositions and require regular analyses for plant control purposes. This is achieved by using several analytical instruments, such as XRF and ICP. The values obtained for the major elements Ca, Si, Fe and Al, are used to calculate the plant control parameters Lime Saturation Factor (LSF, Silica Ratio (SR and Alumina Modulus (AM. These plant control parameters are used to regulate the mixing and blending of various raw meal components and to operate the plant optimally. Any errors and large fluctuations in these plant parameters not only influence the quality of the cement produced, but also have a major effect on the cost of production of cement clinker through their influence on the energy consumption and residence time in the kiln. This paper looks at the role that statistical variances in the analytical measurements of the major elements Ca, Si, Fe and Al can have on the ultimate LSF, SR and AM values calculated from these measurements. The influence of too high and too low values of the LSF, SR and AM on clinker quality and energy consumption is discussed, and acceptable variances in these three parameters, based on plant experiences, are established. The effect of variances in the LSF, SR and AM parameters on the production costs is then analysed, and it is shown that variations of as large as 30% and as little as 5% can potentially occur. The LSF calculation incorporates most chemical elements and therefore is prone to the largest number of variations due to statistical variances in the analytical determinations of the chemical elements. Despite all these variations in LSF values they actually produced the smallest influence on the production cost of the clinker. It is therefore concluded that the LSF value is the most practical parameter for plant control purposes.

  11. Cement manufacture and the environment - Part I: Chemistry and technology

    Science.gov (United States)

    Van Oss, H. G.; Padovani, A.C.

    2002-01-01

    Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

  12. Heat recovery from a cement plant with a Marnoch Heat Engine

    International Nuclear Information System (INIS)

    Saneipoor, P.; Naterer, G.F.; Dincer, I.

    2011-01-01

    This paper examines the performance of a new Marnoch Heat Engine (MHE) that recovers waste heat from within a typical cement plant. Two MHE units with compressed air as the working fluid are installed to recover the waste heat. The first unit on the main stack has four pairs of shell and tube heat exchangers. The second heat recovery unit is installed on a clinker quenching system. This unit operates with three pairs of shell and tube heat exchangers. The recovered heat is converted to electricity through the MHE system and used internally within the cement plant. A predictive model and results are presented and discussed. The results show the promising performance of the MHE's capabilities for efficient generation of electricity from waste heat sources in a cement plant. The new heat recovery system increases the efficiency of the cement plant and lowers the CO 2 emissions from the clinker production process. Moreover, it reduces the amount of waste heat to the environment and lowers the temperature of the exhaust gases. - Highlights: → This paper examines the thermodynamic performance of a new Marnoch Heat Engine (MHE) that recovers waste heat to produce electricity and improve the operating efficiency of a typical cement plant. → The first unit of the MHE on the main stack has four pairs of shell and tube heat exchangers and the second heat recovery unit is installed on a clinker quenching system. → Both predicted and experimental results demonstrate the promising performance of the MHE's capabilities for efficient generation of electricity from waste heat sources in a cement plant.

  13. Basic study for promotion of joint implementation etc. Feasibility study report on the modernization of Tehran Cement Co., Islamic Republic of Iran

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The project is to comply with the COP3 (Third Session of the Conference of the Parties to the United Nations Framework Convention on Climate Change) protocol. The proposition for modification consists of Phase I which covers the conversion of the No. 3 wet kiln into a leading-edge NSP (new suspension preheater) dry kiln, Phase II which covers the conversion of the No. 7 kiln in the same way as in Phase I, and Phase III in which No. 4 SP (suspended preheater) kiln is converted into a clinker cooler. Upon completion of these jobs, 322 kcal/kg/clinker occupying 29% will be saved in terms of energy. As for electric power, it will be saved by 15.9kWh/t/clinker occupying 13.5%. The project will be implemented phase by phase, to be completed in 5 years to follow 2 years of preparation. Seven years after the completion, there will be an accumulated amount of saved energy of 202,000 tons in terms of crude oil and, 15 years after the completion, there will be an accumulated amount of saved energy of 354,100 tons in terms of crude oil. Similarly, there will be reductions in greenhouse gas of 625,000 and 1,144,300 tons (accumulated), respectively. A total investment of US$170 million will be required. An IRR (internal rate of return) of 9.9% is expected for the 15th year after project initiation, and profitability will realize through amortization of modified facilities. (NEDO)

  14. Immobilization of Radioactive Waste in Different Fly Ash Zeolite Cement Blends

    International Nuclear Information System (INIS)

    Sami, N.M.

    2013-01-01

    The problem of radioactive waste management has been raised from the beginning use of nuclear energy for different purposes. The rad waste streams produced were sufficient to cause dangerous effects to man and its environment. The ordinary portland cement is the material more extensively used in the technologies of solidification and immobilization of the toxic wastes, low and medium level radioactive wastes. The production of portland cement is one of the most energy-intensive and polluting. The use of high energy in the production causes high emission due to the nature and processes of raw materials. The cement industry is responsible for 7% of the total CO 2 emission. Thus, the cement industry has a crucial role in the global warming. The formation of alite (Ca 3 SiO 5 ), which is the main component of the Portland cement clinker, produces a greater amount of CO 2 emission than the formation of belite (Ca 2 SiO 4 ). The proportion of alite to belite is about 3 in ordinary Portland clinker. Therefore, by decreasing this proportion less CO 2 would be emitted. Furthermore, if industrial byproducts such as fly ash from thermal power station or from incineration of municipal solid wastes have the potential to reduce CO 2 used as raw materials and alternative hydrothermal calcination routes are employed for belite clinker production, CO 2 emission can be strongly reduced or even totally avoided. The availability of fly ash will help in reducing the CO 2 emissions and will also help in resolving, to a great extent, the fly ash disposal problem. This thesis is based on focusing on the possibility of using fly ash as raw materials to prepare low cost innovation matrices for immobilization of radioactive wastes by synthesizing new kind of cement of low consuming energy. The synthesis process is based on the hydrothermal-calcination route of the fly ash without extra additions.

  15. Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

    International Nuclear Information System (INIS)

    Xu Jinhua; Fleiter, Tobias; Eichhammer, Wolfgang; Fan Ying

    2012-01-01

    We analyze the change of energy consumption and CO 2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO 2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO 2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO 2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO 2 mitigation of 33% exist based on BAT.

  16. A dust-free dock

    Energy Technology Data Exchange (ETDEWEB)

    Merrion, D. [E & F Services Ltd. (United Kingdom)

    2002-10-01

    This paper describes the process of unloading coal, petcoke and other dusty products in environmentally-sensitive areas. It presents a case study of the deepwater Port of Foynes on the west coast of Ireland which imports animal feed, fertiliser, coal and cement clinker, where dockside mobile loaders (DMLs) have eliminated spillage and controlled dust, and a record case study of the Humber International Terminal in the UK, where air curtinas, dust suppression grids and EFFEX{reg_sign} filters overcome the dust problems. 2 photos.

  17. Synthesis of pure Portland cement phases

    DEFF Research Database (Denmark)

    Wesselsky, Andreas; Jensen, Ole Mejlhede

    2009-01-01

    Pure phases commonly found in Portland cement clinkers are often used to test cement hydration behaviour in simplified experimental conditions. The synthesis of these phases is covered in this paper, starting with a description of phase relations and possible polymorphs of the four main phases...... in Portland cement, i.e. tricalcium silicate, dicalcium silicate, tricalcium aluminate and tetracalcium alumino ferrite. Details of the The process of solid state synthesis are is described in general including practical advice on equipment and techniques. Finally In addition, some exemplary mix compositions...

  18. Farklı Puzolanik Katkıların Çimento Harçlarının Mekanik Özelikleri Üzerine Etkisi = The Effect of Different Puzzolanic Additives on Mechanical Properties of Cement Mortars

    Directory of Open Access Journals (Sweden)

    H. Aygül YEPREM

    2004-06-01

    Full Text Available In this study, cement mortar samples containing fly ash obtained from Soma Power Plant, two different types of natural pozzolan supplied from Yenişehir and Bilecik and silica fume from Antalya Ferrocrom Industry partial replacement of cement clinker. The strength of the mortars prepared by these mixtures were investigated. The mixtures were prepared by using 10% fly ash and 5% silica fume and the trass contents varied as 30%, 35%, and 40%. Chemical analyses of these mixtures were carried out and Blaine specific surface area values were measured. In performed tests, the highest strength values were noticed in mortars containing natural puzzolan from Bilecik which has high fineness.

  19. A plugging solution for cementing deep oil and gas wells

    Energy Technology Data Exchange (ETDEWEB)

    Angelopulo, O K; Bakshutov, V S; Bikbau, M Ya; Danyushevskiy, V S; Ilyukhin, V V; Khydyrov, M B; Lobov, L L; Nikolayeva, M K; Nikulin, V Ya; Nudelman, B I

    1983-01-01

    In order to use the solution in a temperature range of -10 to +250 degrees in conditions of salt agression, a plugging solution for cementing deep oil and gas wells, which contains a ground clinker, a mineral additive, a slaking liquid and a modifier additive, is made up in the following manner: ground chlorosilicate clinker is used as the clinker (alynite portland cement) (100 parts); a mixture of gypsum and limestone with peat or cope in a 1 to 3 to 4 to 3 to 8 ratio is used as the mineral additive (5 to 65 parts); the slaking liquid is water of a 1 to 2.5 percent aqueous solution of electrolytes of CaC/sub 12/ or K/sub 2/CO/sub 3/ (42 to 115.5 parts), while the modifier additive is an aqueous solution of liquid glass or polyacrylate (0.05 to 17.55 parts). The solution contains an analyte clinker of the following mineral composition, in parts by weight: Ca/sub 3/Si0/sub 4/C1/sub 2/ (alynite), 100; Ca/sub 2/Si0/sub 3/C1/sub 2/, 2.2 to 33.2; 12CuO with 7A1/sub 2/0/sub 3/, 2.2 to 25.0; CuO with 5A1/sub 2/0/sub 3/, 1.1 to 8.3; CuO with 2A10/sub 2/, 1.1 to 8.3; 4CaO with A1/sub 2/0/sub 3/ with Fe/sub 2/0/sub 3/, 15.6 to 25.0; 2CuO with Fe/sub 2/0/sub 3/, 0.1 to 5.0; a glass phase of 0.3 to 25.0 and free CuO, 0.6 to 2.5; and total MgO, 0.3 to 2.5.

  20. Conversion of St. Marys conventional grate cooler at the Bowmanville plant

    Energy Technology Data Exchange (ETDEWEB)

    Keefe, B.P. (Fuller Co., Bethlehem, PA (United States))

    1993-11-01

    Fuller Company has recently retrofitted the largest operating clinker cooler in North America with its CFG (Controlled Flow Grate) system. The cooler conversion was made to the St. Mary's Cement's 5000 mtpd Folax grate cooler at the Bowmanville plant. The project included conversion of the entire first drive section to Fuller's new cooler design featuring its increased flow resistance grate plates, a maintenance-friendly air distribution system, and a new hydraulic drive unit. As a result of the cooler conversion, significant power and fuel savings were made possible for an already efficient and modern cement producing facility. (author)

  1. Los álcalis en la estructura del clínker de cemento portland

    Directory of Open Access Journals (Sweden)

    Calleja, J.

    1959-12-01

    Full Text Available Not availableSe pone de relieve la influencia de los álcalis en la constitución del clinker, así como en la composición potencial del mismo, según su interacción con otros componentes mayores y menores, y de acuerdo con los sistemas de equilibrio que se establecen en el proceso de fabricación, dependientes de la composición del crudo y de las condiciones de cocción y enfriamiento.

  2. physico-chemical studies on polymer impregnated blending cement mortar composite

    International Nuclear Information System (INIS)

    Abdel-Rahman, H.A.

    2001-01-01

    as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

  3. Microwave processing of cement and concrete materials – towards an industrial reality?

    International Nuclear Information System (INIS)

    Buttress, Adam; Jones, Aled; Kingman, Sam

    2015-01-01

    Each year a substantial body of literature is published on the use of microwave to process cement and concrete materials. Yet to date, very few if any have lead the realisation of a commercial scale industrial system and is the context under which this review has been undertaken. The state-of the–art is evaluated for opportunities, and the key barriers to the development of new microwave-based processing techniques to enhance production, processing and recycling of cement and concrete materials. Applications reviewed include pyro-processing of cement clinker; accelerated curing, non-destructive testing and evaluation (NDT&E), and end-of-life processing including radionuclide decontamination

  4. DIFFERENTIAL ANALYSIS OF VOLUMETRIC STRAINS IN POROUS MATERIALS IN TERMS OF WATER FREEZING

    Directory of Open Access Journals (Sweden)

    Rusin Z.

    2013-06-01

    Full Text Available The paper presents the differential analysis of volumetric strain (DAVS. The method allows measurements of volumetric deformations of capillary-porous materials caused by water-ice phase change. The VSE indicator (volumetric strain effect, which under certain conditions can be interpreted as the minimum degree of phase change of water contained in the material pores, is proposed. The test results (DAVS for three materials with diversified microstructure: clinker brick, calcium-silicate brick and Portland cement mortar were compared with the test results for pore characteristics obtained with the mercury intrusion porosimetry.

  5. Transient Infrared Measurement of Laser Absorption Properties of Porous Materials

    Directory of Open Access Journals (Sweden)

    Marynowicz Andrzej

    2016-06-01

    Full Text Available The infrared thermography measurements of porous building materials have become more frequent in recent years. Many accompanying techniques for the thermal field generation have been developed, including one based on laser radiation. This work presents a simple optimization technique for estimation of the laser beam absorption for selected porous building materials, namely clinker brick and cement mortar. The transient temperature measurements were performed with the use of infrared camera during laser-induced heating-up of the samples’ surfaces. As the results, the absorbed fractions of the incident laser beam together with its shape parameter are reported.

  6. Transient Infrared Measurement of Laser Absorption Properties of Porous Materials

    Science.gov (United States)

    Marynowicz, Andrzej

    2016-06-01

    The infrared thermography measurements of porous building materials have become more frequent in recent years. Many accompanying techniques for the thermal field generation have been developed, including one based on laser radiation. This work presents a simple optimization technique for estimation of the laser beam absorption for selected porous building materials, namely clinker brick and cement mortar. The transient temperature measurements were performed with the use of infrared camera during laser-induced heating-up of the samples' surfaces. As the results, the absorbed fractions of the incident laser beam together with its shape parameter are reported.

  7. 100% anthracite burning at the Hoang Mai cement factory (Viet-Nam); Calcination 100% anthracite a la cimenterie de Hoang Mai (Viet-Nam)

    Energy Technology Data Exchange (ETDEWEB)

    Jorget, S. [Fcb Ciment, 59 - Villeneuve d' Ascq (France)

    2003-07-01

    The Hoang Mai cement factory is a greenfield plant whose contract (design and supply of equipment) was awarded o the French company Fcb.ciment, while the owner kept the responsibility of civil works and of erection. The contract was signed in late 1997. The commissioning began in September 2001, and the burning line was started on February 27, 2002. Clinker production started from this day, and after two months devoted to equipment adjustments, performance tests were carried out. The provisional acceptance certificate was delivered in August 2002. (author)

  8. A new step in cement plant bypass technology; Une nouvelle avancee pour les by-pass en cimenterie

    Energy Technology Data Exchange (ETDEWEB)

    Civiel, G. [Technip, 92 - Rueil-Malmaison (France)

    2001-12-01

    The demand of valorizing more and more waste fuel in cement industry results in an increase of volatile element quantities in kiln system, particularly chlorine. In 'Ciment, Betons, Platres, Chaux' no 849 May-June 2001, we made reference to the two new approaches developed by TECHNIP CL to solve the problem of the volatile elements in clinker burning lines: the raw meal curtain and the Taiheyo by-pass. The following article is focused on the second system. (author)

  9. Flash calcination of kaolinite rich clay and impact of process conditions on the quality of the calcines

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay; Yin, Chungen; Rosendahl, Lasse

    2016-01-01

    Use of properly calcined kaolinite rich clay (i.e., metakaolin) to offset part of CO2-intensive clinkers not only reduces CO2 footprint from cement industry but also improves the performance of concrete. However, calcination under inappropriately high temperatures or long retention times may...... suspension calciner. The model is validated by the experimental data (e.g., the degree of dehydroxylation and the density of the calcines). Based on the model, the impacts of process conditions and feed properties on the quality of the calcination products are thoroughly examined....

  10. Report on results of research. Basic studies on characteristics of coal char gasification under pressure; Sekitan char no kaatsuka ni okeru gas ka tokuseino kiso kenkyu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1981-03-01

    This paper explains basic studies on characteristics of coal char gasification under pressure. Hydro-gasification of coal needs as a gasifying agent a large amount of hydrogen, which is effectively produced by the water gasification of exhaust unreacted residual char. In fiscal 1975, gasification was tested on Taiheiyo coal carbonized char by an atmospheric fluidized gasifier of 28 mm bore. In fiscal 1976, experiment was conducted under pressure by fully improving the auxiliary safety equipment. The char and gas yield increased with higher pressure in pressurized carbonization by an autoclave. In fiscal 1977, clinker was successfully prevented by using quartz sand for a fluidized medium. In fiscal 1978, two-stage continuous gasification was examined. In fiscal 1979, correlation was determined between operation factors such as gasification pressure, temperature, etc., and clinker formation/char reactivity. An experiment was conducted for particle pop-out using a pressurized fluidized bed of 100 mm inner diameter, with the pop-out quantity found to be proportional to the 0.38th power of a pressure. A high pressure fluidized gasifier was built having a char processing capacity of 1 t/day, 20 atmospheric pressure, and an inner diameter of 100 mm. In fiscal 1980, this device was continuously operated, elucidating problems for the practicability. (NEDO)

  11. FY 2000 report on the basic survey to promote Joint Implementation, etc. Energy conservation by modernization of a cement plant (Double Horse Cement Co.) in China; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chugoku cement kojo (Double Horse Cement) kindaika ni yoru sho energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  12. Titanium oxide fever; De titaniumoxidekoorts

    Energy Technology Data Exchange (ETDEWEB)

    De Jonge, D.; Visser, J. [Afdeling Luchtkwaliteit, GGD Amsterdam, Amsterdam (Netherlands)

    2012-02-15

    One measure to improve air quality is to apply photo-catalytic substances that capture NOx onto the road surface or onto baffle boards alongside the roads. The effect of titanium oxide containing clinkers with coating was discussed in the report 'Demonstration project of air-purifying pavement in Hengelo, The Netherlands' that was published in May 2011. This article examines the way in which the effectiveness of this study was determined. Can titanium oxide containing clinkers and coatings indeed capture NOx?. [Dutch] Een van de maatregelen om de luchtkwaliteit te verbeteren is het aanbrengen van fotokatalytische stoffen waarmee NOx kan worden afgevangen op bijvoorbeeld wegdek of op geluidsschermen langs wegen. Over het effect van titaniumoxidehoudende straatklinkers en hierop aangebrachte coatings verscheen in mei 2011 het rapport 'Demonstration project of air-purifying pavement in Hengelo, The Netherlands'. Dit artikel gaat over de manier waarop de effectiviteit in het hiervoor genoemde onderzoek is bepaald. Kunnen titaniumoxidehoudende klinkers en coatings inderdaad NOx afvangen?.

  13. Caracterización de un cemento puzolánico

    Directory of Open Access Journals (Sweden)

    Hugo Rincón

    2010-03-01

    Full Text Available Se caracterizáron las materias primas (caliza, yeso, y material pulozánico para la producción de cemento portland y el clinker obtenido en este proceso, por medio del análisis químico elemental y espectroscopia infrarroja. Se estudio el comportamiento al IR y a la comprensión de morteros elaborados a partir de cemento testigo y variaciones de material pulozánico (15, 35, 50 y 60 %. El cálculo de la composición potencial de las fases presentes en el clinker, al igual que el análisis por IR muestran un predominio de la fase C3S (56.09%, característica que concuerda con la naturaleza de las materias primas. El estudio por IR de los diferentes morteros de ensayo mostró el predominio de la forma amorfa en relación directa con el contenido de puzolana en estos. La resistencia a la compresión presenta finalmente un descenso en relación con el aumento de material puzolánico.

  14. Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures.

    Science.gov (United States)

    Glinicki, Michał A; Jóźwiak-Niedźwiedzka, Daria; Gibas, Karolina; Dąbrowski, Mariusz

    2016-01-02

    The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement-ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

  15. Influence of Blended Cements with Calcareous Fly Ash on Chloride Ion Migration and Carbonation Resistance of Concrete for Durable Structures

    Directory of Open Access Journals (Sweden)

    Michał A. Glinicki

    2016-01-01

    Full Text Available The objective of this paper is to examine the possible use of new blended cements containing calcareous fly ash in structural concrete, potentially adequate for structural elements of nuclear power plants. The investigation included five new cements made with different contents of non-clinker constituents: calcareous fly ash, siliceous fly ash, ground granulated blastfurnace slag, and a reference cement—ordinary Portland cement. The influence of innovative cements on the resistance of concrete to chloride and carbonation exposure was studied. Additionally, an evaluation of the microstructure was performed using optical microscopy on concrete thin sections. Test results revealed a substantial improvement of the resistance to chloride ion penetration into concrete containing blended cements. The resistance was higher for increased clinker replacement levels and increased with curing time. However, concrete made with blended cements exhibited higher depth of carbonation than the Portland cement concrete, except the Portland-fly ash cement with 14.3% of calcareous fly ash. The thin sections analysis confirmed the values of the carbonation depth obtained from the phenolphthalein test. Test results indicate the possible range of application for new cements containing calcareous fly ash.

  16. Effect of Fibers and Filler Types on Fresh and Hardened Properties of Self-Compacting Concrete

    Directory of Open Access Journals (Sweden)

    Saeed K. Rejeb* , Majid Kh . N. Ayad A. M.

    2014-04-01

    Full Text Available This paper deals with studying the fresh and hardened properties of self-compacting concrete, by using three types of filler (silica fume, clinker powder & lime stone powder, and two types of fibers (steel & glass fibers with volume fractions of (0.5% and (0.1% respectively. For each type of fillers, the fresh properties are measured by using Slump test, J- ring and V- funnel, while hardened properties include the compressive strength, splitting tensile strength and flexural strength. The results show that adding fibers to the self-compacting concrete (SCC well reduces the workability and improves the hardened properties. Also, the study concluded that better workability is obtained by using (lime stone, silica fume and clinker powder as fillers, respectively. While the higher hardened properties are gained by using silica fume were rather than those of other types of fillers 

  17. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    Directory of Open Access Journals (Sweden)

    Yufei Yang

    2013-01-01

    Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

  18. Basic investigation on promotion of joint implementation in fiscal 2000. Energy conservation and modernization plan for Chhatak Cement Co., Ltd.; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Chhatak Cement sha shoene, kindaika keikaku

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  19. Investigation of background radiation and associated anomalies in Rifle, Colorado

    International Nuclear Information System (INIS)

    Smuin, D.R.; Wilson, M.J.; Crutcher, J.W.

    1988-02-01

    In addition to examining anomalies and establishing the background gamma exposure rate range, the study presents a formula to convert thousand counts per minute (kcpm) from a gamma scintillator to microroentgen per hour (μRh) for the Rifle region. Also, a method is presented to identify contaminated areas containing excess 226 Ra, by using a GR-410 gamma spectrometer. This method is suggested to be applied to all property surveys in the Rifle area. The Wasatch Formation, which outcrops extensively in the Rifle area, was found to have a major influence on the background radiation. Varying potassium concentrations and naturally occurring uranium in this rock unit reveal varying gamma exposure rates. Examining RaTh ratios from laboratory analysis of soil samples or use of RaTh ratios from GR-410 gamma spectrometer readings on site allows discrimination between mill related contamination and naturally occuring radioactivity. Radioactive coal clinkers were found used as fill material throughout the Rifle region and have been determined to be a product of the mill and subject to remediation. Finally, windblown mill tailings contamination is addressed in some detail. Mill tailings redistributed from the Rifle uranium mill tailings piles by prevailing winds were detected extensively on vicinity properties in Rifle. Some radioactive components of the windblown tailings were found to have leached into the subsurface soil. The combination of Wasatch Formation, radioactive coal clinkers, and windblown tailings accounts for many of the anomalous gamma exposure rates observed by the radiological survey teams. 11 refs., 10 figs., 3 tabs

  20. Formulation of calcium dialuminate (CaO·2Al2O3 refractory cement from local bauxite

    Directory of Open Access Journals (Sweden)

    A.B. Tchamba

    2015-06-01

    Full Text Available Three types of bauxites containing aluminum hydroxide of 58.1% gibbsite and 19.3% boehmite for BX3, 95.5% of gibbsite for BX55 and 84.5% of gibbsite for BX8 were used with lime at 95% of CaO through solid state sintering in one stage to prepare a refractory clinker at 1550 °C. The powder obtained after grinding the clinker showed in the XRD curves the presence of CaO·2Al2O3 and CaO·TiO2 phases in the cement samples. The density of cement powder varied between 2.95 and 3.17 g/cm3 and the specific area of powder obtained after grinding was between 0.72 and 0.85 m2/g. The properties of hydrated cement, W/C = 0.33, after stabilization of cement components for 48 h at 105 °C were showed by XRD, DTA, DTG and SEM (C3AH6, AH3, CA2 and CaO·TiO2. The Young's modulus of the cement made varied between 35.5 and 39.4 GPa, and these Young's moduli were compared to conventional CA14M cement.

  1. Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln

    International Nuclear Information System (INIS)

    Granados, David A.; Chejne, Farid; Mejía, Juan M.; Gómez, Carlos A.; Berrío, Ariel; Jurado, William J.

    2014-01-01

    The effect of Flue Gas Recirculation (FGR) during Oxy-Fuel Combustion in a Rotary Cement Kiln was analyzed by using a CFD model applied to coal combustion process. The CFD model is based on 3D-balance equations for mass, species, energy and momentum. Turbulence and radiation model coupled to a chemical kinetic mechanism for pyrolysis processes, gas–solid and gas–gas reactions was included to predicts species and flame temperature distribution, as well as convective and radiation energy fluxes. The model was used to study coal combustion with air and with oxygen for FGR between 30 and 85% as controller parameter for temperature in the process. Flame length effect and heat transfer by convection and radiation to the clinkering process for several recirculation ratios was studied. Theoretical studies predicted a located increase of energy flux and a reduction in flame length with respect to the traditional system which is based on air combustion. The impact of FGR on the oxy-fuel combustion process and different energy scenarios in cement kilns to increase energy efficiency and clinker production were studied and evaluated. Simulation results were in close agreement with experimental data, where the maximum deviation was 7%

  2. Final Technical Report for Alternative Fuel Source Study-An Energy Efficient and Environmentally Friendly Approach

    Energy Technology Data Exchange (ETDEWEB)

    Zee, Ralph [Auburn University, AL (United States); Schindler, Anton [Auburn University, AL (United States); Duke, Steve [Auburn University, AL (United States); Burch, Thom [Auburn University, AL (United States); Bransby, David [Auburn University, AL (United States); Stafford, Don [Lafarge North America, Inc., Alpharetta, GA (United States)

    2010-08-31

    The objective of this project is to conduct research to determine the feasibility of using alternate fuel sources for the production of cement. Successful completion of this project will also be beneficial to other commercial processes that are highly energy intensive. During this report period, we have completed all the subtasks in the preliminary survey. Literature searches focused on the types of alternative fuels currently used in the cement industry around the world. Information was obtained on the effects of particular alternative fuels on the clinker/cement product and on cement plant emissions. Federal regulations involving use of waste fuels were examined. Information was also obtained about the trace elements likely to be found in alternative fuels, coal, and raw feeds, as well as the effects of various trace elements introduced into system at the feed or fuel stage on the kiln process, the clinker/cement product, and concrete made from the cement. The experimental part of this project involves the feasibility of a variety of alternative materials mainly commercial wastes to substitute for coal in an industrial cement kiln in Lafarge NA and validation of the experimental results with energy conversion consideration.

  3. Fiscal 1999 report on basic research for promotion of joint implementation programs. Basic research on Semipalatinsk, Republic of Kazakhstan, cement mill modernization; 1999 nendo Kazakhstan kyowakoku cement kojo kindaika kiso chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    This project aims to carry out the COP3 (Third Session of the Conference of the Parties to the United Nations Framework Convention on Climate Change) protocol. In the clinker calcination sector, the wet kiln will be replaced by a dry NSP (new suspension preheater) kiln, and the existing four lines of material manufacturing facility and of clinker calcination facilities will be converted into single lines, respectively. Skills of the highest level will be applied to each of the facilities. The dry process will be dispensed with thanks to the dry kiln, which leads to drastic energy efficiency improvement. The change from ball mills to roller mills reduces electric power consumption. Energy reduction is expected to be 48,554 tons/year in oil at a saving rate of 39%. Greenhouse gas reduction is expected to be 216,960 tons/year in CO2 at a reduction rate of 28.5%. Provided that the construction cost is 98-million US dollars and the yield is 762-thousand tons, the internal rate of ROI (return on investment) will be 5.7% after tax (fully self-financed). ROE (return on equity) values are calculated under various borrowing conditions, and then it is found that the project will be feasible if a low interest loan with a long term of repayment is available. Since all the cement mills are obsolescent in the republic, the conversion of the present kilns into NSP type kilns will gain public favor. (NEDO)

  4. Recycling Jorf Lasfar fly ash as an additive to cement

    Directory of Open Access Journals (Sweden)

    Hamadi A

    2012-09-01

    Full Text Available Recycling fly ash is a good example of valorization of waste. It gives a solution the environmental problem by avoiding land filling, and reducing CO2 emission in the atmosphere. In this work we studied the physical-chemical characteristics of Jorf Lasfar fly ash. The parameters investigated were particle size, density, specific surface Blaine, chemical and mineralogical compositions. The techniques used are scanning electronic microscope (SEM, transmission electronic microscope (TEM, X-rays fluorescence (XRF, X-rays diffraction (XRD and atomic spectrometry emission coupled with inductive plasma ICP. We also conducted a study on the mechanical behavior of type CPJ45 cements produced from a combined grinding of clinker, limestone and gypsum. The substitution of a portion of the clinker by different percentages of fly ash was conducted. We noticed that the compression and bending resistances for these mixtures went through a maximum at 28 days with the addition of 7% (by mass of ash. This result showed that the mineral and chemical compositions of this ash conferred a Pozzoulanic power to the cement studied.

  5. Achievement of 900kgf/cm[sup 2] super workable high strength concrete with belite portland cement. (elevator building of cement silo in Chichibu cement). Part 1. ; Development of cement for super workable high strength concrete. Ko belite kei cement de 900kgf/cm[sup 2] wo tassei (Chichibu cement cement sairo no elevaor to). 1. ; Koryudo kokyodo concrete yo no cement no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, M.; Fukaya, Y.; Nawa, T. (Chichibu Cement Co. Ltd., Tokyo (Japan))

    1993-08-01

    This paper describes the features of high belite Portland cement which can make the super workable high strength concrete, and the properties of concrete using this. The super workable concrete is required an excellent segregation resistance property as well as high flow property. Since the high belite Portland cement contains a small amount of C[sub 3]S in the clinker, the amounts of C[sub 3]A and C[sub 4]AF can be reduced without hindering the calcination of clinker. Additionally, since it contains a large amount of C[sub 2]S with low heat of hydration, an increase in the temperature of members can be suppressed. 'Chichibu High Flow Cement' having characteristics of this high belite Portland cement was developed for the super workable high strength concrete. The concrete using the High Flow Cement exhibited the maximum flow value of 70cm. It also exhibited the strength of 1,075 kgf/cm[sup 2] at the age of 91 days, and 1,100 kgf/cm[sup 2] at the age of 14 days under insulating. 4 refs., 8 figs., 2 tabs.

  6. Energy efficiency technologies in cement and steel industry

    Science.gov (United States)

    Zanoli, Silvia Maria; Cocchioni, Francesco; Pepe, Crescenzo

    2018-02-01

    In this paper, Advanced Process Control strategies aimed at energy efficiency achievement and improvement in cement and steel industry are proposed. A flexible and smart control structure constituted by several functional modules and blocks has been developed. The designed control strategy is based on Model Predictive Control techniques, formulated on linear models. Two industrial control solutions have been developed, oriented to energy efficiency and process control improvement in cement industry clinker rotary kilns (clinker production phase) and in steel industry billets reheating furnaces. Tailored customization procedures for the design of ad hoc control systems have been executed, based on the specific needs and specifications of the analysed processes. The installation of the developed controllers on cement and steel plants produced significant benefits in terms of process control which resulted in working closer to the imposed operating limits. With respect to the previous control systems, based on local controllers and/or operators manual conduction, more profitable configurations of the crucial process variables have been provided.

  7. Degradation of Alumina and Magnesia Chrome refractory bricks in Portland cement kiln – Corrected version*

    Directory of Open Access Journals (Sweden)

    Ben Addi K.

    2014-05-01

    Full Text Available In cement plants, the refractory products are particularly confronted to partially liquid oxide phases at temperature ranging between 900°C and 1700°C. All constituents of these products have to resist not only to thermal constraints, but also to the thermochemical solicitations which result from contact material/coating. In order to study the phenomenon of degradation of refractory bricks in cement kilns and to identify the causes of their degradation, we proceed to the examination of industrial cases in cement kiln. Many chemical tests of the degraded refractory bricks have been done and the results acquired were compared to the ones not used. The analysis of the results is doing using different techniques (Loss of ignition, X-ray Fluorescence, X-ray Diffraction. The results show that the degradation of the used bricks in the clinkering and cooling zone is due to the infiltration of aggressive elements such us sulphur, alkali (Na2O, K2O .... The chemical interaction between the Portland clinker phases and refractory material has also an importance on the stability of the coating and consequently on the life of the refractories.

  8. Utilización de cenizas volantes y mineralizadores como materia prima en la fabricación de cemento

    Directory of Open Access Journals (Sweden)

    Palomo Sánchez, Ángel

    1983-03-01

    Full Text Available In this research the process of formation of a low energy clinker is studied, when fly-ashes (rich in sulphates and lime and fluorspar are used as raw materials (fly-ashes replaces to the tradicional raw mix partially. The availability of those fly-ashes is shown since clinker at 1.340 °C is obtained. The mineralogical composition, mineralizer capacity and temperature of formation of the new liquid phase is studied.

    En el presente trabajo se estudia el proceso de formación de un clínker de bajo consumo energético, empleando como materia prima cenizas volantes sulfocálcicas (en sustitución parcial del crudo tradicional y fluorita. Se demuestra la validez de dichas cenizas volantes, obteniendo clínker a 1.340 °C. Se estudia la composición mineralógica, capacidad de mineralización y temperatura de formación de la nueva fase líquida.

  9. Realce textural mediante "desbaste iónico" de muestras pulidas de clínker de cemento portland para estudios por microscopía electrónica de "scanning"

    Directory of Open Access Journals (Sweden)

    Rodríguez Rey, Ángel

    1985-06-01

    Full Text Available Results of using "ion thinning" techniques as final stage in the preparation of polished samples of portland cement clinker for SEM studies are showed. Under proper conditions, flat and clean surfaces are obtained which allow to discriminate textural facts (grain size, form, etc., hardly to see on conventional polished samples due to the similarities of the secondary electron emission of the clinker minerals.

    Se estudian los resultados de la aplicación del "desbaste iónico" como etapa final de la preparación de muestras pulidas de clínker de cemento portland para estudios por microscopía electrónica de "scanning". Se observa que, bajo condiciones apropiadas, se obtienen superficies planas y limpias que permiten distinguir rasgos texturales (tamaño, forma y bordes de grano que, dadas las similares características de emisión de electrones secundarios que poseen los minerales del clínker, son de difícil discriminación en secciones pulidas convencionales.

  10. Characterization and formulation of a new eco-friendly hydraulic binder based on combination of inorganic and organic admixtures

    Directory of Open Access Journals (Sweden)

    Khudhair M.H.R.

    2018-01-01

    Full Text Available This work aims to valorize a mineral and natural resources such as the Limestone Fillers (F-Lime and the Natural Pozzolan (PN by incorporating them into the formulation matrix of cement or concrete. In order to minimize the CO2 emissions into the atmosphere, to reduce the energy and raw materials consumption and as well as, to improve the physical and mechanical properties in fresh cement paste and of mortar or concrete in the hardened state. In this present manuscript, we substituted the clinker by the combination between the F-Lime and NP at 40% by weight of cement with steps of 5% with the admixture of superplasticizers. The influences of the incorporation of these additions on physical and mechanical properties of mortar or concrete in the fresh cement paste and hardened state were evaluated. The obtained results by different formulations elaborated to show that the replacement a part of clinker by the mixing of F-Lime and PN has produced a new hydraulic binder eco-friendly and durable with improved physicochemical, physical and mechanical properties. These results show that we have succeeded to manufacture, characteristic and formulated of new ecofriendly hydraulic binder and sustainable with improved physical, chemical, and mechanical properties while minimizing greenhouse gas emissions on one hand and the reducing the energy raw materials consumption on the other hand.

  11. DRX study of the effects of aluminates and ferrites additions over bicalcium silicates formations

    Directory of Open Access Journals (Sweden)

    Triviño Vázquez, F.

    1990-12-01

    Full Text Available It must be measured the height that is obtained in the peaks indicated in the diffractograms of the compounds: CaO, SÍO2, β-C2S γ-C2S, C3A, C2F and C4AF, with the finality of study their mutual influences, and also study the aluminoferrites over such bicalcic silicates, obtained from differents raw mix. The adquired knowledges can be used to know the partial effects of such components in the elaboration of portland clinker.

    Estudio por DRX de los efectos de ¡as adiciones de ferritos y aluminatos sobre la formación de los silicatos bicálcicos, por medida de las alturas de los picos indicados en los difractogramas de los componentes: CaO, SÍO2, β -C2S, γ-C2S, C3A C2Fy C4AF, para estudiar sus influencias mutuas y las de los aluminoferritos sobre dichos silicatos bicálcicos, obtenidos a partir de distintos crudos. Los conocimientos adquiridos se pueden utilizar para saber los efectos parciales de dichos componentes en la fabricación de clinker portland.

  12. Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  13. Effect of MgO on compositions of the system CaO-Al2O3-Fe2O3. Solubility

    Directory of Open Access Journals (Sweden)

    Palomo, Ángel

    1986-12-01

    Full Text Available Five different compositions belonging to the equilibrium system CaO-Al2O3-Fe2O3 were dopep with a fixed quantity of MgO (6,5% wt. The compositions, which lie in different primary fields of crystallization and in different triangles of compatibility, were submitted to several thermal treatments. Each composition, which had previously been melted, originates in its solidification the aluminates and ferrites which are usual in the interstitial phase of clinker Portland, although they are in different microstructural arrangements. The effect of MgO on the generated microstructures has been shown. Also, the solubility of MgO on the aluminic and ferritic phases has been measured.CCinco composiciones diferentes pertenecientes al sistema de equilibrio CaO-Al2O3-Fe2O3 fueron dopadas con una cantidad fija de MgO (6,5%. Las cinco composiciones, que están situadas sobre diferentes campos primarios de cristalización y/o sobre diferentes triángulos de compatibilidad, fueron sometidas a varios tratamientos térmicos. Cada composición (previamente fundida origina en su solidificación los aluminatos y ferritos habituales en la fase intersticial del clinker portland, aunque ordenados en microestructuras diferentes. Se ha comprobado el efecto del MgO sobre las microestructuras generadas, así como su solubilidad en las fases alumínicas y ferríticas.

  14. Utilization of alternative fuels and materials in cement kiln towards emissions of benzene, toluene, ethyl-benzene and xylenes (BTEX

    Directory of Open Access Journals (Sweden)

    Muliane Ulfi

    2018-01-01

    Full Text Available Co-processing in cement industry has benefits for energy conservation and waste recycling. Nevertheless, emissions of benzene, toluene, ethyl-benzene, and xylenes (BTEX tend to increase compared to a non co-processing kiln. A study was conducted in kiln feeding solid AFR (similar to municipal solid waste, MSW having production capacity 4600-ton clinker/day (max. 5000 ton/day and kiln feeding biomass having production capacity 7800-ton clinker/day (max. 8000 ton/day. The concentration of VOCs emissions tends to be higher at the raw mill on rather than the raw mill off. At the raw mill on, concentration of total volatile organic carbon (VOCs emission from cement kiln stack feeding Solid AFR 1, biomass, Solid AFR 2, and mixture of Solid AFR and biomass is 16.18 mg/Nm3, 16.15 mg/Nm3, 9.02 mg/Nm3, and 14.11 mg/Nm3 respectively. The utilization of biomass resulted in the lower fraction of benzene and the higher fraction of xylenes in the total VOCs emission. Operating conditions such as thermal substitution rate, preheater temperature, and kiln speed are also likely to affect BTEX emissions.

  15. Measurement of particulate concentrations produced during bulk material handling at the Tarragona harbor

    Energy Technology Data Exchange (ETDEWEB)

    Artinano, B.; Gomez-Moreno, F.J.; Pujadas, M.; Moreno, N.; Alastuey, A.; Querol, X.; Martin, F.; Guerra, A.; Luaces, J.A.; Basora, J. [CIEMAT, Madrid (Spain)

    2007-09-15

    Bulk material handling can be a significant source of particles in harbor areas. The atmospheric impact of a number of loading/unloading activities of diverse raw materials has been assessed from continuous measurements of ambient particle concentrations recorded close to the emission sources. Two experimental campaigns have been carried out in the Tarragona port to document the impact of specific handling operations and bulk materials. Dusty bulk materials such as silica-manganese powder, tapioca, coal, clinker and lucerne were dealt with during the experiments. The highest impacts on ambient particle concentrations were recorded during handling of clinker. For this material and silica-manganese powder, high concentrations were recorded in the fine grain size ({lt}2.5 {mu}m). The lowest impacts on particulate matter concentrations were recorded during handling of tapioca and lucerne, mainly in the coarse grain size (2-5-10 {mu} m). The effectiveness of several emission abatement measures, such as ground watering to diminish coal particle resuspension, was demonstrated to reduce ambient concentrations by up to two orders of magnitude. The importance of other good practices in specific handling operations, such as controlling the height of the shovel discharge, was also evidenced by these experiments. The results obtained can be further utilized as a useful experimental database for emission factor estimations.

  16. Energetic and exergetic analysis of waste heat recovery systems in the cement industry

    International Nuclear Information System (INIS)

    Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

    2013-01-01

    In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

  17. Method of disposing of earth contaminated by leaking underground storage tanks

    International Nuclear Information System (INIS)

    Ruehl, P.A.

    1993-01-01

    A process is described for disposing of earth contaminated with petroleum products from a leaking underground storage tank wherein the earth contains a significant amount of material comprised primarily of a mixture of one part Al 2 O 3 and two to three parts SiO 2 , the process comprising: digging up a leaking underground storage tank and the surrounding contaminated earth; separating the excavated earth into a Al 2 O 3 +SiO 2 material and a non-Al 2 O 3 + SiO 2 material; mixing the Al 2 O 3 + SiO 2 material and other cement precursor raw materials together to form a mixture, and grinding the mixture to form a feed mix; introducing the feed mix into a rotary cement kiln causing any remaining petroleum product contained therein to be volatilized and burned within the kiln as cement clinker is being produced; and grinding the cement clinker together to form cement which is free of petroleum product

  18. Feasibility study on energy conservation through modernization of cement plant (Sichuan Double Horse Cement Group Co. Ltd.)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of possibilities of energy conservation and greenhouse effect gas emission reduction in the cement production process of Double Horse Cement Co., Mianyang City, Sichuan Province, China. Double Horse Cement adopts the wet type long kiln production system and has a production ability of approximately 1.5 million t/y. In the project, as to three production lines out of the six production lines, improvement was planned to be made of the technologies on the following: mixing of raw materials, grinding of raw materials, NSP, clinker cooler, clinker pre-grinder, high-efficiency separator, waste heat use power generation, etc. As a result of the study, it was found that the energy conservation amount obtained was 54,646 toe/y. And, the amount of greenhouse effect gas reduction was 169,086 t-CO2/y. The total fund required for this project was approximately 5.553 billion yen and the internal earning rate was 7.36% after tax. When the project is carried out, expenses vs. effects are 9.8 toe/million yen in energy conservation amount and 30.4 t-CO2/million yen in greenhouse effect gas reduction. (NEDO)

  19. Feasibility study on energy conservation and modernization of Chhatak Cement Co., Ltd.

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energies and reducing greenhouse gas emission, discussions were given on a modernization plan for the Chhatak cement factory in The People's Republic of Bangladesh. The Chhatak cement factory having a nominal production capability of 267,000 tons a year uses mainly wet-type long kilns of old type, consuming a great amount of natural gas. The present plan has discussed adoption of the Japanese energy saving technologies. The technologies use a vertical roller mill for raw material pulverization, a suspension preheater and a short kiln for clinker sintering, a grate cooler for clinker cooling, and the pre-crushing system. The result of the discussions provided the prospects of reduction in the natural gas consumption at 50%, and reduction of electric power consumption at 16%. This will mean the annual reduction of about 22,000 tons as converted to crude oil. The CO2 reduction amount would reach 51,800 tons a year. The total investment amount would be US$37,327,000. The result of the financial analysis according to the case studies appears severe, wherein reduction of the various expenses is desired possibly by the finance from Japan with generous conditions.(NEDO)

  20. Fiscal 1999 basic survey for promotion of joint implementation. Overall study report on energy saving and CO2 reduction at Indocement Company; 1999 nendo Indo cement ni okeru shoene CO{sub 2} sakugen sogo chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    A study is made about the feasibility of energy saving and CO2 reduction at the Citeureup Plant of the Indocement Company, Indonesia. Future embodiment of a clean development mechanism (CDM) is also discussed. Points examined for improvement involve air quenching clinker cooler (AQC) efficiency (mixing of raw materials, use of combustion control technology, and modification into a new type AQC); the finishing process (installation of a preliminary clinker crusher and a high-efficiency classifier); and waste heat cogeneration using AQC exhaust. The amount of energy to be saved will be 61,866 tons/year in oil, promising a 10.9% energy saving and CO2 reduction. The project requires a fund of 5,988,025,000 yen in total. The financial internal rate of return (FIRR) based on the environmental special yen credit is a little low, but the payout period of 11 years is reasonable. A similar result is obtained when export financing by the ex-Exim Bank is studied. A general loan is not proper in view of overall profitability. With precedents showing that it is near impossible for such a project to enjoy environmental special yen credit, it is necessary for the Japanese Government to build a CDM-oriented system under which environmental special yen credit will be offered to private sectors. (NEDO)

  1. PCDD/PCDF reduction by the co-combustion process.

    Science.gov (United States)

    Lee, Vinci K C; Cheung, Wai-Hung; McKay, Gordon

    2008-01-01

    A novel process, termed the co-combustion process, has been developed and designed to utilise the thermal treatment of municipal solid waste (MSW) in cement clinker production and reduce PCDD/PCDF emissions. To test the conceptual design; detailed engineering design of the process and equipment was performed and a pilot plant was constructed to treat up to 40 tonnes MSW per day. The novel process features included several units external to the main traditional cement rotary kiln: an external calcinations unit in which the hot gas calcined the limestone thus making significant energy savings for this chemical reaction; the lime generated was used in a second chamber to act as a giant acid gas scrubber to remove SOx and particularly HCl (a source of chloride); an external rotary kiln and secondary combustion unit capable of producing a hot gas at 1200 degrees C; a gas cooler to simulate a boiler turbogenerator set for electricity generation; the incorporation of some of the bottom ash, calcined lime and dust collector solids into the cement clinker. A PCDD/PCDF inventory has been completed for the entire process and measured PCDD/PCDF emissions were 0.001 ng I-TEQ/Nm(3) on average which is 1% of the best practical means [Hong Kong Environmental Protection Department, 2001. A guidance note on the best practicable means for incinerators (municipal waste incineration), BPM12/1] MSW incineration emission limit values.

  2. Reducing CO2-Emission by using Eco-Cements

    Science.gov (United States)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  3. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Science.gov (United States)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  4. The behavior of biogenic silica-rich rocks and volcanic tuffs as pozzolanic additives in cement

    Science.gov (United States)

    Fragoulis, Dimitris; Stamatakis, Michael; Anastasatou, Marianthi

    2015-04-01

    Cements currently produced, include a variety of pozzolanic materials, aiming for lower clinker addition and utilization of vast deposits of certain raw materials and/or mining wastes and byproducts. The major naturally occurring pozzolanic materials include glassy tuffs, zeolitic tuffs, diatomites and volcanic lavas rich in glassy phase, such as perlites. Therefore, based on the available raw materials in different locations, the cement composition might vary according to the accessibility of efficient pozzolanic materials. In the present investigation, the behavior of pozzolanic cements produced with representative samples of the aforementioned materials was studied, following the characterization of the implemented pozzolanas with respect to their chemical and mineralogical characteristics. Laboratory cements were produced by co-grinding 75% clinker, 5% gypsum and 20% pozzolana, for the same period of time (45 min). Regarding pozzolanic materials, four different types of pozzolanas were utilized namely, diatomite, perlite, zeolite tuff and glassy tuff. More specifically, two diatomite samples originated from Australia and Greece, with high and low reactive silica content respectively, two perlite samples originated from Turkey and from Milos Island, Greece, with different reactive silica contents, a zeolite tuff sample originated from Turkey and a glassy tuff sample originated from Milos Island, Greece. The above pozzolana samples, which were ground in the laboratory ball mill for cement production performed differently during grinding and that was reflected upon the specific surface area (cm2/gr) values. The perlites and the glassy tuff were the hardest to grind, whereas, the zeolite tuff and the Australian diatomite were the easiest ones. However, the exceedingly high specific surface area of the Australian diatomite renders cement difficult to transport and tricky to use for concrete manufacturing, due to the high water demand of the cement mixture. Regarding

  5. BARRIER ISSUES TO THE UTILIZATION OF BIOMASS

    Energy Technology Data Exchange (ETDEWEB)

    Bruce C. Folkedahl; Jay R. Gunderson; Darren D. Schmidt; Greg F. Weber; Christopher J. Zygarlicke

    2002-09-01

    The Energy & Environmental Research Center (EERC) has completed a project to examine fundamental issues that could limit the use of biomass in small industrial steam/power systems in order to increase the future use of this valuable domestic resource. Specifically, the EERC attempted to elucidate the ash-related problems--grate clinkering and heat exchange surface fouling--associated with cofiring coal and biomass in grate-fired systems. Utilization of biomass in stoker boilers designed for coal can be a cause of concern for boiler operators. Boilers that were designed for low-volatile fuels with lower reactivities can experience problematic fouling when switched to higher-volatile and more reactive coal-biomass blends. Higher heat release rates at the grate can cause increased clinkering or slagging at the grate due to higher temperatures. Combustion and loss of volatile matter can start much earlier for biomass fuels compared to design fuel, vaporizing alkali and chlorides which then condense on rear walls and heat exchange tube banks in the convective pass of the stoker, causing noticeable increases in fouling. In addition, stoker-fired boilers that switch to biomass blends may encounter new chemical species such as potassium sulfates, various chlorides, and phosphates. These species in combination with different flue gas temperatures, because of changes in fuel heating value, can adversely affect ash deposition behavior. The goal of this project was to identify the primary ash mechanisms related to grate clinkering and heat exchange surface fouling associated with cofiring coal and biomass--specifically wood and agricultural residuals--in grate-fired systems, leading to future mitigation of these problems. The specific technical objectives of the project were: (1) Modification of an existing pilot-scale combustion system to simulate a grate-fired system. (2) Verification testing of the simulator. (3) Laboratory-scale testing and fuel characterization to

  6. BARRIER ISSUES TO THE UTILIZATION OF BIOMASS; SEMIANNUAL

    International Nuclear Information System (INIS)

    Bruce C. Folkedahl; Darren D. Schmidt; Greg F. Weber; Christopher J. Zygarlicke

    2001-01-01

    The Energy and Environmental Research Center (EERC) is conducting a project to examine the fundamental issues limiting the use of biomass in small industrial steam/power systems in order to increase the future use of this valuable domestic resource. Specifically, the EERC is attempting to elucidate the ash-related problems-grate clinkering and heat exchange surface fouling-associated with cofiring coal and biomass in grate-fired systems. Utilization of biomass in stoker boilers designed for coal can be a cause of concern for boiler operators. Boilers that were designed for low volatile fuels with lower reactivities can experience damaging fouling when switched to higher volatile and more reactive lower-rank fuels, such as when cofiring biomass. Higher heat release rates at the grate can cause more clinkering or slagging at the grate because of higher temperatures. Combustion and loss of volatile matter can start too early for biomass fuels compared to the design fuel, vaporizing alkali and chlorides which then condense on rear walls and heat exchange tube banks in the convective pass of the stoker, causing noticeable increases in fouling. In addition, stoker-fired boilers that switch to biomass blends may encounter new chemical species such as potassium sulfates and various chlorides, in combination with different flue gas temperatures because of changes in fuel heating value which can adversely affect ash deposition behavior. The goal of this project is to identify the primary ash mechanisms related to grate clinkering and heat exchange surface fouling associated with cofiring coal and biomass-specifically wood and agricultural residuals-in grate-fired systems, leading to future mitigation of these problems. The specific technical objectives of the project are: Modification of an existing EERC pilot-scale combustion system to simulate a grate-fired system; Verification testing of the simulator; Laboratory-scale testing and fuel characterization to determine ash

  7. Immobilization and leaching mechanisms of radwaste in cement-based matrices

    International Nuclear Information System (INIS)

    Glasser, F.P.; Rahman, A.A.; Crawford, R.W.; McCullough, C.E.; Angus, M.J.

    1982-03-01

    The components of anhydrous cement clinkers and their adsorptive properties for Cs has been determined. The efficiency of different analytical methods are compared, and it is shown that only radiochemical methods afford a true picture of the quantitative extent of adsorption. Hydrothermal studies have been undertaken to assess the interactions between the Ca(OH) 2 component of cement and radioactive waste constituents. In most cases, chemical reaction occurs due to the strongly alkaline nature of the medium: the potential of hydrothermal methods for predicting the behaviour and performance of cement-radwaste systems is assessed and the relevant solution chemistry described. Cement-zeolite interactions have been studied: these interactions are revealed by a variety of physical techniques, and begin to afford some insight into the reaction mechanism. (author)

  8. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    Science.gov (United States)

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed.

  9. System of lower cogeneration in the cement industry; Sistema de cogeneracion inferior en la industria del cemento

    Energy Technology Data Exchange (ETDEWEB)

    Romero Paredes, H.; Vazquez, A; Ambriz, J. J.; Fosado, A.; Cedillo, D.; Sanchez, R. [Universidad Autonoma Metropolitana-Iztapalapa (Mexico)

    1999-07-01

    In this paper present work, the design of a cogeneration system was made, taking advantage of the waste thermal flows in a cement manufacturing industry. The costs by concept of energy sources in the cement industry represent between 30 and 60% of the production costs, reason why any diminution in its consumption, will be reflected considerably in the productivity of the company. In order to determine the available capacity of waste energy and to establish the dimension of the cogeneration system it was decided to initially conduct balances of matter and energy of a cement production train. For the evaluation and numerical simulation a case study of a national plant was taken. The analysis takes only into account the rotary kiln, the pre roaster, the gas cooler or conditioner, the cooler of clinker and the separators or dust recuperators. In this study the electrical mills nor the systems that operate all over the plant have been taken in consideration. The results show that in general a high potential of co-generation exists since in some cases the heat losses can reach up to a 50% of the calorific energy input. The capacity of electrical generation by means of a steam turbine when taking advantage of a fraction (in the order of 60%) the residual heat, can be between 200 and 300 watts per kilogram of clinker produced. In conclusion, when recovering by means of appropriate heat exchangers for each one of the mentioned equipment the wasted energy and a network of heat interchange optimized by means of modern technologies an important part of the electrical energy that a cement mill uses can be generated. The method used has been very attractive and with the possibility of applying it to any cement mill and thus evaluate the potentials of energy co-generation. [Spanish] En el presente trabajo, se realizo el diseno de un sistema de cogeneracion aprovechando las corrientes termicas de desecho en una industria de fabricacion de cemento. Los costos por concepto de

  10. Hydrate Phase Assemblages in Blends of Ye'elimite and Gypsum with Alite and Belite

    DEFF Research Database (Denmark)

    Pedersen, Malene Thostrup; Skibsted, Jørgen

    2016-01-01

    Calcium sulpho-aluminate (CSA) cements all contain ye’elimite, either as the main phase or in intermediate amounts, while they differ in their content of accessory phases. Belite is the main phase in most CSA cements, however, alite - CSA cements have been produced. The hydrate phases formed during...... and hydration kinetics. The improved understanding of the hydrate phase assemblages as well as the hydration kinetics for the model systems will form the fundamental basis for further optimizations of blended systems including ye’elimite with the aim of maximizing the reaction degree of the main clinker phases...... hydration of CSA cements depend on the type of CSA cement and the amount of gypsum added. The hydration reactions of the main phases are by themselves well documented, whereas the simultaneous hydration of CSA cement components is not fully understood in terms of hydration products and kinetics. To further...

  11. Evaluation of the potentiality of the use of high-carbon microsilica as a pozzolanic material; Avaliacao da potencialidade da utilizacao de microssilica de alto teor de carbono como material pozolanico

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, R.L.S.; Pederneiras, C.M.; Costa, T.C.S.; Silva, C.H.R.B., E-mail: ruan_landolfo@hotmail.com [Universidade Federal do Rio Grande do Norte (UFRN), Natal, RN (Brazil); Anjos, M.A.S. [Instituto Federal da Paraiba (IFPB), PB (Brazil); Nobrega, A.K. [Universidade Federal Rural do Semi-Arido (UFERSA), Mossoro, RN (Brazil)

    2016-07-01

    Supplementary Cementitious Materials reduce the production of clinker, which minimizes the environmental impact of cement production and the generation of industrial waste, also improve mechanical behavior and durability. Thus, this article aims to evaluate the potential use of microsilica with high content of carbon as pozzolanic material, based on the requirements of ISO 12653 (ABNT, 2015). The techniques of X-ray fluorescence (XRF), X-ray diffraction (XRD) and compressive strength of mortar of lime and cement (at 7 and 28 days, respectively) were used to evaluate the pozzolanic of the microsilica as a mineral addition. The results indicated that the microsilica has a high amorphous silicon dioxide percentage structure. In the DRX could be possible to analyze the formation of CSH, justifying the good results of mechanical strength, especially with cement. Thus, the mineral admixture used in this research can be considered as a pozzolanic material. (author)

  12. Basalt waste added to Portland cement

    Directory of Open Access Journals (Sweden)

    Thiago Melanda Mendes

    2016-08-01

    Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

  13. Sulfatos en el cemento portland y su incidencia sobre el falso fraguado: Estado actual del conocimiento

    Directory of Open Access Journals (Sweden)

    de la Cruz, Ignacio

    1983-12-01

    Full Text Available A bibliographical study is carried out of the sulphates which may be present in the clinker and Portland cement, as likewise the effects of the aeration and temperature on the setting. This work is a prior phase of a wide experimental investigation carried out in the IETCC, on anomalies or setting and phenomena of "lumping" in Portland cement.

    Se realiza un estudio bibliográfico de los sulfatos que pueden estar presentes en el clínker y cemento portland, así como de los efectos de la aireación y temperatura sobre el fraguado. Este trabajo es la fase previa de una amplia investigación experimental realizada en el IETCC, sobre anomalías de fraguado y fenómenos de "aterronamiento" en el cemento portland.

  14. Research of the lime rich portions of the CaO-SiO2-P2O5 system

    Directory of Open Access Journals (Sweden)

    Puertas, F.

    1995-03-01

    Full Text Available A detailed study has been carried out to explain the influence of Pp^ in silicate phases and in industrial raw meals upon their mineralogical compositions. Some compositions in the lime rich portion of the CaO-SiO2-P2O5 system are studied using laboratory reactants. The results showed that the compositions lying in the range of CaO = 69,5-70,1; P2O5= 16,2-19,5; SiO2 = 11,1-13,6 (wt% give, at 1000 °C, the mineralogical composition (HAp, β-C2S, C5PS which can develop a high strength in chemically bonded ceramics. At high temperature (1400 ºC these compositions give a large amount of silicocarnotite (C5PS and 2C2.C3P phase. A selected composition of the industrial raw meal with added phosphate: CaO = 62,66; SiO2 -= 17,33; Al2O3 = 4,88; Fe2O3 = 4,29; P2O5 = 8,73; MgO = 2,09 (wt% forms at 1350 ºC a clinker containing high amount of α-C2S to replace C3S. Such a clinker may have good applications in the synthesis of active belite cement.Se estudia con detalle la influencia del P2O5 sobre las composiciones mineralógicas en fases silicato y en un crudo industrial. Asimismo se estudian algunas composiciones de la zona rica en cal del sistema CaO-SiO2-P2O5 utilizando reactivos químicos. Los resultados demuestran que, a presión atmosférica y recinto abierto, las composiciones dentro de los límites CaO = 69,5-70,1; P2O5= 16,2-19,5; SiO2 = 11,1-13,6 (% en peso dan a 1000ºC la composición mineralógica siguiente: HAp, β-C2S, C5PS; pueden desarrollar una alta resistencia química en "chemically bonded ceramics". A altas temperaturas (1400°C producen una elevada proporción de silicocarnotita (C5PS S y la fase 2C2.C3P. Con la adición de fosfato a una determinada dosificación de crudo industrial (CaO = 62,66; SiO2 = 17,33; Al2O3 = 4,88; Fe2O3 = 4,29; P2O5 = 8,73; MgO = 2,09 -% en peso- se forma, a 1350°C, un clinker que contiene una alta proporción de α-C2S que reemplaza al C3S. Este clinker puede tener buenas aplicaciones en la obtención de

  15. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

  16. Advances in alternative cementitious binders

    International Nuclear Information System (INIS)

    Juenger, M.C.G.; Winnefeld, F.; Provis, J.L.; Ideker, J.H.

    2011-01-01

    There is a burgeoning interest in the development, characterization, and implementation of alternatives to Portland cement as a binder in concrete. The construction materials industry is under increasing pressure to reduce the energy used in production of Portland cement clinker and the associated greenhouse gas emissions. Further, Portland cement is not the ideal binder for all construction applications, as it suffers from durability problems in particularly aggressive environments. Several alternative binders have been available for almost as long as Portland cement, yet have not been extensively used, and new ones are being developed. In this paper, four promising binders available as alternatives to Portland cement are discussed, namely calcium aluminate cement, calcium sulfoaluminate cement, alkali-activated binders, and supersulfated cements. The history of the binders, their compositions and reaction mechanisms, benefits and drawbacks, unanswered questions, and primary challenges are described.

  17. Micromechanical performance of interfacial transition zone in fiber-reinforced cement matrix

    Science.gov (United States)

    Zacharda, V.; Němeček, J.; Štemberk, P.

    2017-09-01

    The paper investigates microstructure, chemical composition and micromechanical behavior of an interfacial transition zone (ITZ) in steel fiber reinforced cement matrix. For this goal, a combination of scanning electron microscopy (SEM), nanoindentation and elastic homogenization theory are used. The investigated sample of cement paste with dispersed reinforcement consists of cement CEM I 42,5R and a steel fiber TriTreg 50 mm. The microscopy revealed smaller portion of clinkers and larger porosity in the ITZ. Nanoindentation delivered decreased elastic modulus in comparison with cement bulk (67%) and the width of ITZ (∼ 40 μm). The measured properties served as input parameters for a simple two-scale model for elastic properties of the composite. Although, no major influence of ITZ properties on the composite elastic behavior was found, the findings about the ITZ reduced properties and its size can serve as input to other microstructural fracture based models.

  18. Radioactive waste solidification material

    International Nuclear Information System (INIS)

    Nishihara, Yukio; Wakuta, Kuniharu; Ishizaki, Kanjiro; Koyanagi, Naoaki; Sakamoto, Hiroyuki; Uchida, Ikuo.

    1992-01-01

    The present invention concerns a radioactive waste solidification material containing vermiculite cement used for a vacuum packing type waste processing device, which contains no residue of calcium hydroxide in cement solidification products. No residue of calcium hydroxide means, for example, that peak of Ca(OH) 2 is not recognized in an X ray diffraction device. With such procedures, since calcium sulfoaluminate clinker and Portland cement themselves exhibit water hardening property, and slugs exhibit hydration activity from the early stage, the cement exhibits quick-hardening property, has great extension of long term strength, further, has no shrinking property, less dry- shrinkage, excellent durability, less causing damages such as cracks and peeling as processing products of radioactive wastes, enabling to attain highly safe solidification product. (T.M.)

  19. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

    1998-01-01

    This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  20. Carbonate Looping for De-Carbonization of Cement Plants

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

    2011-01-01

    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

  1. Using Converter Dust to Produce Low Cost Cementitious Composites by in situ Carbon Nanotube and Nanofiber Synthesis

    Directory of Open Access Journals (Sweden)

    Péter Ludvig

    2011-03-01

    Full Text Available Carbon nanotubes (CNTs and nanofibers (CNFs were synthesized on clinker and silica fume particles in order to create a low cost cementitious nanostructured material. The synthesis was carried out by an in situ chemical vapor deposition (CVD process using converter dust, an industrial byproduct, as iron precursor. The use of these materials reduces the cost, with the objective of application in large-scale nanostructured cement production. The resulting products were analyzed by scanning electron microscopy (SEM, transmission electron microscopy (TEM and thermogravimetric analysis (TGA and were found to be polydisperse in size and to have defective microstructure. Some enhancement in the mechanical behavior of cement mortars was observed due to the addition of these nano-size materials. The contribution of these CNTs/CNFs to the mechanical strength of mortar specimens is similar to that of high quality CNTs incorporated in mortars by physical mixture.

  2. CO2 Capture for Cement Technology

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar

    , whereas in a normal cement plant, it is 0.9 kg/ kg cl. However the thermal energy demand in the integrated plant increases from 3.9 MJ/ kg cl to 5.6 MJ/ kg cl. But on the other side this additional energy spent can be recovered as a high quality heat to generate electricity. The potential to generate...... electricity depends on the scale of the plant, the bigger the production capacity of cement plant the better, with capacity higher than 3400 tons of clinker/day is required to produce captive electricity to meet the demand both from the cement plant operations and from the CO2 capture system operations....

  3. Development of an electromechanical principle for wet and dry milling

    Science.gov (United States)

    Halbedel, Bernd; Kazak, Oleg

    2018-05-01

    The paper presents a novel electromechanical principle for wet and dry milling of different materials, in which the milling beads are moved under a time- and local-variable magnetic field. A possibility to optimize the milling process in such a milling machine by simulation of the vector gradient distribution of the electromagnetic field in the process room is presented. The mathematical model and simulation methods based on standard software packages are worked out. The results of numerical simulations and experimental measurements of the electromagnetic field in the working chamber of a developed and manufactured laboratory plant correlate well with each other. Using the obtained operating parameters, dry milling experiments with crushed cement clinker and wet milling experiments of organic agents in the laboratory plant are performed and the results are discussed here.

  4. The Effect of Binder and Waste Granular Materials (WGM on the Shear Strength and Shear Resistance of Dredged Marine Soils (DMS

    Directory of Open Access Journals (Sweden)

    Rosman Mohammad Zawawi

    2017-01-01

    Full Text Available Dredged marine soil (DMS is considered as weak and soft problematic soil. It is possible to give this type of soil a second life if only its geotechnical properties are improved. Infusing soil with solidification agent is the common practice of soil improvement. This study uses binder and waste granular material (WGM such as cement, bottom ash (BA and palm oil clinker (POC. The aforementioned materials are capable to fortify the poor features of the soil. Series numbers of soil bed samples were tested for its shear strength and shear resistance. Test results show that the mentioned soil parameters were corresponded with each other. In short, geo-waste and biomass materials are possible to be reused instead of being discarded.

  5. Application and problems of biomass briquetting densification fuel(BBDF) technology in China

    Energy Technology Data Exchange (ETDEWEB)

    Wang Xutao; Zhang Bailiang [Key Lab. of Renewable Energy of Ministry of Agriculture, Zhengzhou (China)

    2008-07-01

    Even though China has built several kinds of BBDF machine and burning equipments which established the base for BBDF industrialization, there are still several difficulties faced by Chinese scholars. Some of them are biomass gathering, mechanical abrasion of the equipment in briquetting process and sediment of clinker, and cauterization of the hearth in combustion process, which greatly limit the development of BBDF industry. Thus, this paper argues that the difficulties should be solved within BBDF technology research and application in actual engineering. Moreover, the application status of BBDF technology was addressed and analyzed in this paper. By summing up the successful and the failing experiences, some methods to deal with the difficulties are recommended and a proposal of BBDF development model in China was also provided. (orig.)

  6. Evaluation of the potentiality of the use of high-carbon microsilica as a pozzolanic material

    International Nuclear Information System (INIS)

    Ferreira, R.L.S.; Pederneiras, C.M.; Costa, T.C.S.; Silva, C.H.R.B.; Anjos, M.A.S.; Nobrega, A.K.

    2016-01-01

    Supplementary Cementitious Materials reduce the production of clinker, which minimizes the environmental impact of cement production and the generation of industrial waste, also improve mechanical behavior and durability. Thus, this article aims to evaluate the potential use of microsilica with high content of carbon as pozzolanic material, based on the requirements of ISO 12653 (ABNT, 2015). The techniques of X-ray fluorescence (XRF), X-ray diffraction (XRD) and compressive strength of mortar of lime and cement (at 7 and 28 days, respectively) were used to evaluate the pozzolanic of the microsilica as a mineral addition. The results indicated that the microsilica has a high amorphous silicon dioxide percentage structure. In the DRX could be possible to analyze the formation of CSH, justifying the good results of mechanical strength, especially with cement. Thus, the mineral admixture used in this research can be considered as a pozzolanic material. (author)

  7. Mercury enrichment and its effects on atmospheric emissions in cement plants of China

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2014-08-01

    The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

  8. Effect of water curing duration on strength behaviour of portland composite cement (PCC) mortar

    Science.gov (United States)

    Caronge, M. A.; Tjaronge, M. W.; Hamada, H.; Irmawaty, R.

    2017-11-01

    Cement manufacturing of Indonesia has been introduced Portland Composite Cement (PCC) to minimize the rising production cost of cement which contains 80% clinker and 20% mineral admixture. A proper curing is very important when the cement contains mineral admixture materials. This paper reports the results of an experimental study conducted to evaluate the effect of water curing duration on strength behaviour of PCC mortar. Mortar specimens with water to cement ratio of (W/C) 0.5 were casted. Compressive strength, flexural strength and concrete resistance were tested at 7, 28 and 91 days cured water. The results indicated that water curing duration is essential to continue the pozzolanic reaction in mortar which contributes to the development of strength of mortar made with PCC.

  9. Comparative analysis of the life cycle impact assessment of available cement inventories in the EU

    International Nuclear Information System (INIS)

    Josa, Alejandro; Aguado, Antonio; Cardim, Arnaldo; Byars, Ewan

    2007-01-01

    Life cycle impact assessment (LCIA) is one of basic steps in life cycle assessment methodology (LCA). This paper presents a comparative study of the LCIA of different life cycle inventories (LCI) for EU cements. The analysis unit used is the manufacture of 1 kg of cement, from 'cradle to gate'. The impact categories considered are those resulting from the manufacture of cement and include greenhouse effects, acidification, eutrophication and summer and winter smog, amongst others. The results of the study highlighted some inconsistencies in existing inventories. As for the LCIA, the main environmental interventions related to cement manufacture were classified and characterised and their effect on different impact categories analysed. Differences observed in evaluation of the impact of cement type were essentially related to their clinker content

  10. Energy-effective Grinding of Inorganic Solids Using Organic Additives.

    Science.gov (United States)

    Mishra, Ratan K; Weibel, Martin; Müller, Thomas; Heinz, Hendrik; Flatt, Robert J

    2017-08-09

    We present our research findings related to new formulations of the organic additives (grinding aids) needed for the efficient grinding of inorganic solids. Even though the size reduction phenomena of the inorganic solid particles in a ball mill is purely a physical process, the addition of grinding aids in milling media introduces a complex physicochemical process. In addition to further gain in productivity, the organic additive helps to reduce the energy needed for grinding, which in the case of cement clinker has major environmental implications worldwide. This is primarily due to the tremendous amounts of cement produced and almost 30% of the associated electrical energy is consumed for grinding. In this paper, we examine the question of how to optimize these grinding aids linking molecular insight into their working mechanisms, and also how to design chemical additives of improved performance for industrial comminution.

  11. Preparation of Cementitious Material Using Smelting Slag and Tailings and the Solidification and Leaching of Pb2+

    Directory of Open Access Journals (Sweden)

    Dan Zhang

    2015-01-01

    Full Text Available The composite cementitious materials were prepared with lead-zinc tailings, lead-zinc smelting slag, and cement clinker. The effect of material ratio on the mechanical properties, the phase analysis, and microstructures were investigated. The effect of the pH and stripping time on the leaching amount of lead ion was discussed. The results show that the additive amount of the tailings should be minimized for the cementitious materials meeting the strength requirements, controlled within 10%. The leaching amount of cementitious materials remains low in a larger range of pH, which can effectively reduce the leaching of heavy metal lead. The leaching kinetics of lead ions in the three kinds of samples could be better described by the pseudo-second-model.

  12. Immobilization of calcium sulfate contained in demolition waste

    International Nuclear Information System (INIS)

    Ambroise, J.; Pera, J.

    2008-01-01

    This paper presents the results of a laboratory study undertaken to examine the treatment of demolition waste containing calcium sulfate by means of calcium sulfoaluminate clinker (CSA). The quantity of CSA necessary to entirely consume calcium sulfate was determined. Using infrared spectrometry analysis and X-ray diffraction, it was shown that calcium sulfate was entirely consumed when the ratio between CSA and calcium sulfate was 4. Standard sand was polluted by 4% calcium sulfate. Two solutions were investigated: ·either global treatment of sand by CSA, ·or immobilization of calcium sulfate by CSA, followed by the introduction of this milled mixture in standard sand. Regardless of the type of treatment, swelling was almost stabilized after 28 days of immersion in water

  13. Type 2 diabetes in Mexican workers exponed to a potential source of dioxins in the cement industry determined by a job exposure matrix Diabetes tipo 2 en trabajadores Mexicanos expuestos a una fuente potencial de dioxinas en la industria del cemento determinado a través de una matriz de exposición ocupacional

    Directory of Open Access Journals (Sweden)

    Luis Haro-García

    2010-06-01

    Full Text Available Purpose: To identify association between type 2 diabetes (DM2 with occupational exposure to potential dioxins source in Mexican cement industry workers. Materials and Methods: 56 medical files of cement industry workers with diagnosis of DM2 were included; 56 medical files of workers from the same industry without DM2 were the controls. The daily dose of exposure (DDE to the potential dioxins source per work years was estimated by a job exposure matrix and categorized as low, moderate, and high. Logistic regression model that correlated high exposure to potential source of dioxins (cement clinker confinement per work years and presence of DM2 was adjusted by work seniority, patient age at which DM2 diagnosis was established and DM2 familiar background. Results: the OR for the presence of DM2 in workers with moderate and high exposure to potential source of dioxins in the cement industry was 3.25 (1.10-9.57, p= 0.03, adjusted by work seniority, worker age at which DM2 diagnosis was established, and DM2 familiar background. Conclusions: In according with the data explored in the medical files of cement industry workers, there is an association between high exposure to the industrial confinement of the cement clinker as a potential source of dioxins and presence of DM2 in a modest dose-response gradient.Propósito: Identificar asociación entre diabetes tipo 2 (DM2 en trabajadores Mexicanos con la exposición ocupacional a una fuente potencial de dioxinas de la industria cementera. Material y métodos: Se incluyeron 56 expedientes clínicos de trabajadores de la industria cementera con diagnóstico de DM2; los controles lo constituyeron 56 expedientes clínicos de trabajadores de la misma industria pero sin DM2. La dosis diaria de exposición (DDE a la fuente potencial de dioxinas por años trabajados se estimó a través de una matriz de exposición ocupacional y fue categorizada como baja, moderada y alta. El modelo de regresión logística que

  14. Modelling porewater chemistry in hydrated Portland cement

    International Nuclear Information System (INIS)

    Berner, U.R.

    1987-01-01

    Extensive employment of concrete is foreseen in radioactive waste repositories. A prerequisite for modelling the interactions between concrete and formation waters is characterization of the concrete system. Available experimental data from high pressure squeezing of cement pore-water indicate that, besides the high pH due to alkali hydroxide dissolution, cement composition itself influences the solubility determining solid phases. A model which simulates the hydration of Portland cement assuming complete hydration of the main clinker minerals is presented. The model also includes parameters describing the reactions between the cement and blending agents. Comparison with measured pore-water data generally gives a consistent picture and, as expected, the model gives correct predictions for pure Portland cements. For blended cements, the required additional parameters can, to some extent, be derived from pore-water analysis. 14 references, 1 figure, 4 tables

  15. Utilization of waste glass in ECO-cement: Strength properties and microstructural observations

    International Nuclear Information System (INIS)

    Sobolev, Konstantin; Tuerker, Pelin; Soboleva, Svetlana; Iscioglu, Gunsel

    2007-01-01

    Waste glass creates a serious environmental problem, mainly because of the inconsistency of the waste glass streams. The use of waste glass as a finely ground mineral additive (FGMA) in cement is a promising direction for recycling. Based on the method of mechano-chemical activation, a new group of ECO-cements was developed. In ECO-cement, relatively large amounts (up to 70%) of portland cement clinker can be replaced with waste glass. This report examines the effect of waste glass on the microstructure and strength of ECO-cement based materials. Scanning electron microscopy (SEM) investigations were used to observe the changes in the cement hydrates and interface between the cement matrix and waste glass particles. According to the research results, the developed ECO-cement with 50% of waste glass possessed compressive strength properties at a level similar to normal portland cement

  16. CFD Modelling and Experimental Testing of Thermal Calcination of Kaolinite Rich Clay Particles - An Effort towards Green Concrete

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay

    Cement industry is one of the major industrial emitters of greenhouse gases, generating 5-7% of the total anthropogenic CO2 emissions. Consequently, use of supplementary cementitious materials (SCM) to replace part of the CO2-intensive cement clinker is an attractive way to mitigate CO2 emissions...... from cement industry. SCMs based on industrial byproducts like fly ashes and slags are subject to availability problems. Yet clays are the most ubiquitous material on earth's crust. Thus, properly calcined clays are a very promising candidate for SCMs to produce green cements. Calcination...... property of the calcined clay material, among which is the density of calcines. By using the variation in density of calcines, an optimum residence time has been marked. At this time the calcines display a minimum density that corresponds to the most dehydroxylated calcines. The behavior of flash calcined...

  17. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    Drozdz, M.; Wolek, W.

    1975-01-01

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

  18. Tabla de frecuencias y espectros de absorción infrarroja de compuestos relacionados con la química del cemento

    Directory of Open Access Journals (Sweden)

    Vázquez-Moreno, T.

    1981-06-01

    Full Text Available Not available

    En los núms. 175, 177 y 179 de esta Revista "Materiales de Construcción" se ha publicado un trabajo con el título "Aplicaciones prácticas de la espectroscopia de absorción infrarroja en el estudio de los crudos, del clinker y del cemento portland anhidro"; en él se decía textualmente que... "se dará, en forma de tablas las frecuencias y asignaciones correspondientes a los espectros IR tanto de los compuestos que se van estudiando como otros muchos que se consideran de interés. Asimismo se incluirán los respectivos espectros IR". A causa de la extensión y de las propias características del anexo, se consideró oportuno el publicarlo separadamente, incluso bajo un título más explicativo.

  19. Portland-pfa cement: a comparison between intergrinding and blending

    Energy Technology Data Exchange (ETDEWEB)

    Monk, M

    1983-09-01

    Portland-pfa cements containing 20-40% (by weight) pfa have been prepared in the laboratory both by intergrinding the ashes with clinker and by blending with cement. Cement properties have been assessed according to BS 4550 and scanning electron microscopy was used to examine the effects of grinding upon the pfa particles. The work has shown that intergrinding leads to an improvement in the water-reducing properties of coarse pfas and also in their pozzolanic activity as indicated by compressive strength development at later ages. Setting times have been found to be essentially the same for blended and interground cements, both being considerably longer than for typical ordinary Portland cements. Thus the results of this investigation indicate that, provided pfa's are chemically acceptable, they can be used for Portland-pfa cement manufacture by intergrinding irrespective of their coarseness.

  20. The importance of chemical analysis and quality-assurance for environmental mediation and acceptance in the use of secondary fuels in the cement plant Leube as an essential part of the ecological business strategy

    International Nuclear Information System (INIS)

    Mlekusch, T.

    2000-11-01

    In this paper I tried to combine the fields of environmental technology, environmental analysis, quality-management, environmental mediation and limiting values an the example of the use of secondary-fuels in the cement plant Leube in Gartenau (Austria). This project has proved to be very satisfying for the company and the adjoining owners. The first chapter deals with relations between environment and technology. A chronological description of the use of secondary fuels shows the development in this technology. The reactions of trace-elements in the burning process of cement clinker are described in the second chapter. Limiting values and the protection of human beings by the use of them are explained in the third chapter. The environmental mediation project of the use of secondary fuels in Gartenau is object of the fourth chapter. An essential part to acceptance is contributed by a good working quality-management and laboratory. (author)

  1. Penggunaan Bahan Bakar Alternatif dalam Industri Semen

    Directory of Open Access Journals (Sweden)

    Stefano Munir

    2009-06-01

    An applied research was accomplished successfully for use of bottom ash in form of clinker from the stoker boiler of utility plant at Sijantang village, Sawahlunto town, for making building brick from the coal ash and clay usually used by the people brick industry for purpose of developing local industry and other areas. The experimental programme for this research was designed in such a way that an optimum mix composition of clay and coal ash at a certain ratio can be achieved according to the quality requirement of building brick Indonesian standard. The product of coal ash building brick at the optimal mix composition was achieved at  a ratio of 80% Clay/20% Coal Ash.

  2. Characterisation of Cements From Dominantly Volcanic Raw Materials of the Carpathian Bend Zone

    Directory of Open Access Journals (Sweden)

    Halmagy Timea

    2016-12-01

    Full Text Available This paper presents the results of laboratory investigations regarding the production of cements from local raw materials, such as limestone from Varghis, gypsum from Nucsoara, basaltic scoria from Racosul de Jos, volcanic tuff from Racosul de Sus, diatomite from Filia, and red mud from Oradea. The raw mixtures, based on modified Bogue calculations, contain limestone, gypsum, and one or two of the above-mentioned materials. The cements resulted from clinker grinding in a laboratory gas furnace at 1260-1300 °C, with one hour at the peak temperatures, and were characterised for Blaine specific surface area, specific density, and mineral phases. Physico-mechanical properties, such as water content for normal consistency, setting time, soundness, and compressive strength were also determined. Results show that these cements contain belite, ferrite, calcium sulphoaluminate, anhydrite, and some minor compounds.

  3. Cement analysis using d + D neutrons

    International Nuclear Information System (INIS)

    Womble, Phillip C.; Paschal, Jon; Moore, Ryan

    2005-01-01

    In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

  4. The nano-mechanical signature of Ultra High Performance Concrete by statistical nanoindentation techniques

    International Nuclear Information System (INIS)

    Sorelli, Luca; Constantinides, Georgios; Ulm, Franz-Josef; Toutlemonde, Francois

    2008-01-01

    Advances in engineering the microstructure of cementitious composites have led to the development of fiber reinforced Ultra High Performance Concretes (UHPC). The scope of this paper is twofold, first to characterize the nano-mechanical properties of the phases governing the UHPC microstructure by means of a novel statistical nanoindentation technique; then to upscale those nanoscale properties, by means of continuum micromechanics, to the macroscopic scale of engineering applications. In particular, a combined investigation of nanoindentation, scanning electron microscope (SEM) and X-ray Diffraction (XRD) indicates that the fiber-matrix transition zone is relatively defect free. On this basis, a four-level multiscale model with defect free interfaces allows to accurately determine the composite stiffness from the measured nano-mechanical properties. Besides evidencing the dominant role of high density calcium silicate hydrates and the stiffening effect of residual clinker, the suggested model may become a useful tool for further optimizing cement-based engineered composites

  5. The influence of calcium lignosulphonate - sodium bicarbonate on the status of ettringite crystallization in fly ash cement paste

    Energy Technology Data Exchange (ETDEWEB)

    Yang, K.; Zhang, C.; Liu, Z. [Hebei Institute of Technology, Tang Shan (China)

    2002-01-01

    Calcium lignosulphonate (CL) - sodium bicarbonate (SB) (a total of 0.7% by weight of cement and CL to SB ratio of 1:1.8) will cause the fluidity of fly ash cement paste to decrease rapidly. It is the variation of the status of ettringite crystallization that causes this phenomenon. Experimental results show that CL-SB affects the liquid-phase composition of fly ash cement paste remarkably. As a result, ettringite crystallizes out in the shape of needles from the solution. These needle-like crystal particles are distributed in the solution at a certain distance from the surface of clinker particles. At the initial hydration stage, the crystallization of ettringite is stronger in fly ash cement with calcined gypsum than in fly ash cement with gypsum. 5 refs., 10 figs., 2 tabs.

  6. Determination of radon exhalation from construction materials using VOC emission test chambers.

    Science.gov (United States)

    Richter, M; Jann, O; Kemski, J; Schneider, U; Krocker, C; Hoffmann, B

    2013-10-01

    The inhalation of (222) Rn (radon) decay products is one of the most important reasons for lung cancer after smoking. Stony building materials are an important source of indoor radon. This article describes the determination of the exhalation rate of stony construction materials by the use of commercially available measuring devices in combination with VOC emission test chambers. Five materials - two types of clay brick, clinker brick, light-weight concrete brick, and honeycomb brick - generally used for wall constructions were used for the experiments. Their contribution to real room concentrations was estimated by applying room model parameters given in ISO 16000-9, RP 112, and AgBB. This knowledge can be relevant, if for instance indoor radon concentration is limited by law. The test set-up used here is well suited for application in test laboratories dealing with VOC emission testing. © 2013 John Wiley & Sons A/S. Published by John Wiley & Sons Ltd.

  7. El ahorro de energía en la fabricación de cemento: últimos avances sobre las adiciones puzolanicas

    Directory of Open Access Journals (Sweden)

    Talero Morales, Rafael

    1986-11-01

    Full Text Available This work draws up the operational activities carried out in order to clear the problematic of the behaviour of Pozzolanic Additions -mixed cements made only of Portland Cement (Portland clinker is just a stronger setting regulator, P or PY and pozzolana, this one up to 40% in mass- facing the more or less selenitic means, so as the obtained deductions, conclusions and practical advices and the developed application areas till the end of this wide work (* carried out in this Institute. It also emphasizes the far-reaching that the application of this work will have on Cement and Concrete industries.Se da una rápida panorámica de los planteamientos y actividad operacional llevados a cabo para intentar esclarecer en gran medida esta vasta problemática del comportamiento de las Adiciones Puzolánicas -en forma de Cementos de Mezcla constituidos por Cementos Portland (clinker portland en su caso más regulador de fraguado, P o PY y Puzolana(s únicamente, hasta un 40% en masa de esta(s última(s- frente a distintos medios más o menos selenitosos, así como también de las principales conclusiones, deducciones y consejos prácticos obtenidos y de las aplicaciones desarrolladas a raíz de la finalización oficial de unos densos trabajos (* sobre las mismas, llevados a cabo en este Instituto. Asimismo se hace hincapié de la trascendencia inmediata que las Aplicaciones de tales trabajos, van a tener en las industrias del Cemento y el Hormigón.

  8. Improvement of physical and chemical properties of concrete with brazilian silica rice husk (SRH La mejora de propiedades físicas y químicas de hormigón con silice de cáscara de arroz (SRH brasileña

    Directory of Open Access Journals (Sweden)

    Fernanda Giannotti da Silva

    2008-04-01

    Full Text Available The use of industrial and agricultural waste substitutions for Portland cement has greatly contributed to sustainable development practices. The increase in cement demand will be met by the use of supplementary cementing materials, in order to minimize the clinker consumption. In this study, the effects of silica extracted from rice husk (SRH as a partial replacement of cement in concretes with low water/binder are reported. The properties investigated include compressive strength, splitting tensile strength, water absorption by immersion, water absorption by capillarity and resistance to chloride ion penetration. The research indicates that SRH is an effective mineral addition for designing durable concrete presenting an optimal performance when the replacement ratio of Portland cement is around 10%El uso de desechos industriales y agrícolas como segmento en la producción de cemento Portland ha contribuido de manera importante en la práctica de desarrollo sustentable. El aumento en la demanda de cemento coincide con el uso de materiales aglomerantes suplementarios para minimizar el consumo de clinker. En este estudio, se informan los efectos de la sustitución parcial de cemento Portland por sílice extraído de la cascara de arroz (SRH en hormigones con baja relación agua/materiales cementicios. Las propiedades investigadas incluyen resistencia a la compresión, resistencia a la tracción, absorción de agua por inmersión, absorción de agua por capilaridad y resistencia a la penetración de iones de cloruro. La investigación indica que SRH es una adición mineral eficaz para el diseño de hormigones durables que presenta una actuación óptima cuando la proporción del reemplazo de cemento de Portland está alrededor de 10%

  9. THE INFLUENCE OF CaO AND P2O5 OF BONE ASH UPON THE REACTIVITY AND THE BURNABILITY OF CEMENT RAW MIXTURES

    Directory of Open Access Journals (Sweden)

    TOMÁŠ IFKA

    2012-03-01

    Full Text Available The influence of CaO and P2O5 upon the reactivity of cement raw meal was investigated in this paper. Ash of bone meal containing Ca3(PO42 - 3CaO·P2O5 was used as the source of P2O5. Two series of samples with different content of the ash of bone meal were prepared. In the first series, the ash of bone was added into cement raw meal. The second series of samples were prepared by considering ash as one of CaO sources. Therefore, the total content of CaO in cement raw meal was kept constant, while the amount of P2O5 increased. These different series of samples were investigated by analyzing free lime content in the clinkers. The XRD analysis and Electron Micro Probe Analyzer analysis of the clinkers were also carried out. Two parameters were used to characterize the reactivity of cement raw meal: content of free lime and Burnability Index (BI calculated from free lime content in both series of samples burnt at 1350 ºC, 1400 ºC, 1450 ºC and 1500 ºC. According to the first parameter, P2O5 content that drastically makes worse the reactivity of cement raw meal was found at 1.11 wt.% in the first series, while this limit has reached 1.52 wt.% in the second one. According to the BI, the limit of P2O5 was found at 1.42 wt. % in the first series and 1, 61 wt.% in the second one. Furthermore, EPMA has demonstrated the presence of P2O5 in both calcium silicate phases forming thus solid solutions.

  10. Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

    Directory of Open Access Journals (Sweden)

    Yudiesky Cancio Díaz

    Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

  11. Method of working thick beds

    Energy Technology Data Exchange (ETDEWEB)

    Giezynski, A; Bialasik, A; Krawiec, A; Wylenzek, A

    1981-12-30

    The patented method of working thick coal beds in layers consists of creating in the collapsed rocks or from the fill material a bearing rock plate by strengthening these rocks with a hardening composition made of wastes of raw material, resin and water injected into the rock through wells. The difference in the suggestion is that through boreholes drilled in the lower part of the rock roofing on a previously calculated network, a solution is regularly injected which consists of dust wastes obtained in electric filters during production of clinker from mineral raw material in a quantity of 60-70% by volume, wastes of open-hearth production in a quantity of 15-20% and natural sand in a quantity of 15-20%, and water in a quantity of 35-55% of the volume of mineral components. In the second variant, the injected compostion contains: wastes from production of clinker 55-57%, open-hearth wastes 20-23%, natural sand 12-14%, asbestos fine particles 7-8% and water 38-45% of the volume of mineral components. In addition, the difference is that in the boreholes drilled in the coal block directly under the roofing, a composition is injected which consists of natural sand and catalyst in the form of powder and individually supplied liquid synthetic resin in a quantity of 3-5% by weight in relation to the sand. The hardening time with normal temperature is 1-1.5 h, after which strength is reached of 80 kg-f/cm/sup 2/.

  12. Rietveld analysis, powder diffraction and cement

    International Nuclear Information System (INIS)

    Peterson, V.

    2002-01-01

    Full text: Phase quantification of cement is essential in its industrial use, however many methods are inaccurate and/or time consuming. Powder diffraction is one of the more accurate techniques used for quantitative phase analysis of cement. There has been an increase in the use of Rietveld refinement and powder diffraction for the analysis and phase quantification of cement and its components in recent years. The complex nature of cement components, existence of solid solutions, polymorphic variation of phases and overlapping phase peaks in diffraction patterns makes phase quantification of cements by powder diffraction difficult. The main phase in cement is alite, a solid solution of tricalcium silicate. Tricalcium silicate has been found to exist in seven modifications in three crystal systems, including triclinic, monoclinic, and rhombohedral structures. Hence, phase quantification of cements using Rietveld methods usually involves the simultaneous modelling of several tricalcium silicate structures to fit the complex alite phase. An industry ordinary Portland cement, industry and standard clinker, and a synthetic tricalcium silicate were characterised using neutron, laboratory x-ray and synchrotron powder diffraction. Diffraction patterns were analysed using full-profile Rietveld refinement. This enabled comparison of x-ray, neutron and synchrotron data for phase quantification of the cement and examination of the tricalcium silicate. Excellent Rietveld fits were achieved, however the results showed that the quantitative phase analysis results differed for some phases in the same clinker sample between various data sources. This presentation will give a short introduction about cement components including polymorphism, followed by the presentation of some problems in phase quantification of cements and the role of Rietveld refinement in solving these problems. Copyright (2002) Australian X-ray Analytical Association Inc

  13. Estudios sobre la reactividad de harinas crudas de cemento tratadas con rápidos y diferentes calentamientos

    Directory of Open Access Journals (Sweden)

    Weisweiler, W.

    1988-09-01

    Full Text Available Not available.

    Estudios experimentales llevados a cabo a una temperatura dada de calcinación, sirvieron para observar el efecto de las altas velocidades de calentamiento sobre las reacciones del clinker. Mientras que un aumento de la reactividad de los materiales fue claramente detectada cuando la velocidad pasó de 20 K/min a tomar valores iguales y mayores a 100 K/min, un negativo efecto sobre el Tiempo de Reacción Completa o "Período de Calcinación a Punto" no pudo ser establecido. Considerando además que el tiempo necesario para llevar a la materia prima hasta la temperatura de reacción, es necesariamente un tiempo inefectivo, podrían las plantas productoras de cemento obtener mayores rendimientos en tiempo y espacio, utilizando altas cuotas de calentamiento. Estudios de microscopía probaron que con el aumento de las velocidades de calentamiento, hubo una mayor generación de microcristales incidiendo directamente sobre la molienda y calidad del clinker. [de] Untersuchungen zur Reaktivität van zementrohmehlen nach verschieden schneller Aufheizung. Modellversuche mit linearen Aufheizgeschwindigkeiten solten zeigen, ob bei einer vorgegebenen Brenntemperatur die Verklinkerungsreaktionen beeinfluβt werden können. Während eindeutige Steigerungen der Kalkbindungsraten lediglich zwischen 20 K/min und Aufheizgeschwindigkeiten >=100 K/min nachweisbar waren, konnten negative Auswirkungen auf die Garbranddauern bei keiner Versuchsserie festgestellt werden. Unter Berücksichtigung der zur Aufheizung der Rohstoffe notwendigen Totzeiten, können bei den technischen Zementproduktionsanlagen nach schneller Aufheizung höhere Raum-Zeit-Ausbeuten erreicht werden. Mikroskopische Untersuchungen ergaben, daβ durch Erhöhung der Aufheizraten der Anteil mikrokristalliner Klinkerphasen zunimmt, was sich direkt aut die Zementklinkermahibarkeit und die Klinkerqualität aswirkt.

  14. The application of CFD modelling to support the reduction of CO2 emissions in cement industry

    International Nuclear Information System (INIS)

    Mikulčić, Hrvoje; Vujanović, Milan; Fidaros, Dimitris K.; Priesching, Peter; Minić, Ivica; Tatschl, Reinhard; Duić, Neven; Stefanović, Gordana

    2012-01-01

    The cement industry is one of the leading producers of anthropogenic greenhouse gases, of which CO 2 is the most significant. Recently, researchers have invested a considerable amount of time studying ways to improve energy consumption and pollutant formation in the overall cement manufacturing process. One idea involves dividing the calcination and clinkering processes into two separate furnaces. The calcination process is performed in a calciner while the clinkering process takes place in a rotary kiln. As this is new technology in the cement manufacturing process, calciners are still in the research and development phase. The purpose of this paper is to demonstrate the potential of CFD to support the design and optimization of calciners, whose use appears to be essential in reduction of CO 2 emission during cement production. The mathematical model of the calcination process was developed, validated and implemented into a commercial CFD code, which was then used for the analysis. From the results obtained by these simulations, researchers will gain an in-depth understanding of all thermo-chemical reactions in a calciner. This understanding can be used to optimize the calciner's geometry, to make production more efficient, to lower pollutant formation and to subsequently reduce greenhouse gas emissions. -- Highlights: ► The potential of CO 2 emissions reduction, by using a cement calciner was presented. ► When a cement calciner is used, CO 2 emissions reduction of 3–4% can be achieved. ► The calcination model was developed, validated, and then used for the analysis. ► Shown method can be applied for investigation and optimization of cement calciners.

  15. Design and manufacture of X-ray analyser of CaO, Fe2O3, SiO2 and Al2O3, investment opportunity of Vietnam cement factories

    International Nuclear Information System (INIS)

    Nguyen Thanh Tuy; Luong Duc Long

    2008-01-01

    Cement is produced by heating naturally occurring raw materials containing the required oxides in kiln, which results in a product called clinker. To obtain the finished cement, the clinker is then ground together with gypsum, which controls setting properties, to a fine powder. Portland cement is a mixture of compounds formed from the oxides of Ca(CaO), Si(SiO 2 ), Al(Al 2 O 3 ), and Fe(Fe 2 O 3 ). In addition to these four main constituents it also contains smaller amounts of MgO, K 2 O, SO 3 , etc. Effective process control of cement is important to ensure high quality of the product. Traditionally wavelength dispersive x-ray fluorescence (WDXRF) spectrometers are used for cement quality control at the modern cement factories. The XRF-NCS02 is a compact energy dispersive X-ray fluorescence (EDXRF) analyzer. These spectrometers also are used for cement quality control at the small size cement plant. Product description: The XRF-NCS02 , table-top cement analyzer is a computer-based EDXRF spectrometer. The high efficiency and high resolution Si PIN detector is coupled to a 4096 channel MCA for data collection. The special low-power x-ray tube of the system requires no cooling and obligates the need for radioisotopes, as commonly found on such instruments. Computer: Compatible notebook or desktop PC, Pentium processor with CD-ROM. Software: XRF - NCS02 software for quantitative analysis; Interactive, operation under Windows XP. Installation: dimensions 500x380x300 mm (W x D x H); weight: 10 kg. (author)

  16. Thermodynamic and exergoeconomic analysis of a cement plant: Part II – Application

    International Nuclear Information System (INIS)

    Atmaca, Adem; Yumrutaş, Recep

    2014-01-01

    Highlights: • The overall energy and exergy efficiencies of the plant is found to be 59.37% and 38.99% respectively. • Performance assessment of a cement plant indicates that the calcination process involves the highest portion of energy losses. • The specific exergetic cost cement produced by the cement plant is calculated to be 180.5 USD/GJ. • The specific cement manufacturing cost is found to be 41.84 USD/ton. - Abstract: This paper is Part 2 of the study on the thermodynamic and exergoeconomic analysis of a cement plant. In Part 1, thermodynamic and exergoeconomic formulations and procedure for such a comprehensive analysis are provided while this paper provides an application of the developed formulation that considers an actual cement plant located in Gaziantep, Turkey. The overall energy and exergy efficiencies of the plant is found to be 59.37% and 38.99% respectively. The exergy destructions, exergetic cost allocations, and various exergoeconomic performance parameters are determined by using the exergoeconomic analysis based on specific exergy costing method (SPECO) for the entire plant and its components. The specific unit exergetic cost of the farine, clinker and cement produced by the cement plant are calculated to be 43.77 USD/GJ, 133.72 USD/GJ and 180.5 USD/GJ respectively. The specific manufacturing costs of farine, clinker and cement are found to be 3.8 USD/ton, 33.11 USD/ton and 41.84 USD/ton respectively

  17. Strategi Perencanaan Jumlah Material Tambahan dalam Memproduksi Semen dengan Pendekatan Taguchi untuk Meminimalkan Biaya Produksi (Study Kasus PT Semen Padang

    Directory of Open Access Journals (Sweden)

    Nelvi Irawati

    2016-04-01

    Full Text Available Cement is a construction material with a specific quality that must be meet standard requirements and customer requirements. Through a good and continuous quality control, it will produce cement with consistent quality as its Quality Planning. Cement quality is calculated after adding water by measuring its setting time, compressive strength developing, the heat of hydration, expansion/shrinkage, and its durability to environment effect. In cement application, the primary parameter to determine cement quality is its compressive strength. Some factors that affect compressive strength of cement are reactivity and amount of Tricalcium Silicate (C3S of Clinker, Clinker free lime (free CaO, amount of SO3 in Cement, the amount of additional materials (insoluble residue/IR and loss on ignition/LOI, and sieve on 45 µm residue of cement. This research is intended to find how insoluble residue/IR, loss on ignition/LOI, and the amount of SO3 will affect compressive strength of cement. Various percentages of IR, LOI, and SO3 in cement will result in different compressive strength. Taguchi Method is applied to determine material proportion. With Orthogonal Array calculation for 3 factors and 4 levels, it will result in 16 calculation running times (L16 4**3. In laboratory scale, cement for this research has been being manufactured and then its compressive strength for 3 days, 7 days, and 28 days will be measured. Determination of optimal proportion will be calculated by statistic method for higher compressive strength and lower manufacturing cost.

  18. Assessment of Energy Performance and Emission Control Using Alternative Fuels in Cement Industry through a Process Model

    Directory of Open Access Journals (Sweden)

    Azad Rahman

    2017-12-01

    Full Text Available Cement manufacturing is one of the most energy intensive processes and is accountable for substantial pollutant emissions. Increasing energy costs compel stakeholders and researchers to search for alternative options to improve energy performance and reduce CO2 emissions. Alternative fuels offer a realistic solution towards the reduction of the usage of fossil fuels and the mitigation of pollutant emissions. This paper developed a process model of a precalciner kiln system in the cement industry using Aspen Plus software to simulate the effect of five alternative fuels on pollutant emissions and energy performance. The alternatives fuels used were tyre, municipal solid waste (MSW, meat and bone meal (MBM, plastic waste and sugarcane bagasse. The model was developed on the basis of energy and mass balance of the system and was validated against data from a reference cement plant. This study also investigated the effect of these alternative fuels on the quality of the clinker. The results indicated that up to a 4.4% reduction in CO2 emissions and up to a 6.4% reduction in thermal energy requirement could be achieved using these alternative fuels with 20% mix in coal. It was also found that the alternative fuels had minimum influence on the clinker quality except in the case of MSW. Overall, MBM was found to be a better option as it is capable on reducing energy requirement and CO2 emissions more than others. The outcomes of the study offer better understanding of the effects of solid alternative fuels to achieve higher energy performance and on mitigating pollutant emissions in cement industry.

  19. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  20. A study on the properties of blended regenerated spent catalyst and cement sandcrete blocks

    International Nuclear Information System (INIS)

    Amissah, Emmanuel Kofi

    2016-07-01

    Sandcrete is widely used as building material. Its properties greatly depend on the properties and proportions of its constituents. The main binder material to produce sandcrete is the Portland cement. The uncertainty about future availability of commonly used Portland materials concomitantly with the environmental problems such as greenhouse gases emissions and high cost of clinker consumption are highlighting the need of identifying other materials for the construction industry, which will aid in minimizing the clinker consumption and reduce the greenhouse gas emissions and cost in the production of cement. The purpose of this study is to examine the properties of sandcrete blocks produced with blended Regenerated Spent Catalyst and cement. In this work, two different series of sandcrete mixtures in which cement was partially replaced with Regenerated Spent Catalyst(RSC) within the range of 5% to 20% (by mass) with an increment of 5%. 100% cement sandcrete was also prepared as reference sandcrete. The physical properties studied were compressive strength, water absorption and setting time. Chemical property studied was chloride content. Comparison of data between the control and that of cement with additives were made. The results obtained in this study clearly indicated that substituting Portland cement up to 20wt. % RSC gave sandcrete strengths higher than the 32.5N/mm 2 , which corresponds to that of Portland cement. The replacement of Portland cement with 10 wt. % of RSC gave the highest strength of 34.0 N/mm 2 . Thus, Regenerated Spent Catalyst may be utilized as effective mineral additive for designing durable sandcrete structures. The optimum amount of RSC recommended to be added as an additive to the Portland cement is 10%. (au)

  1. Disposal of historically contaminated soil in the cement industry and the evaluation of environmental performance.

    Science.gov (United States)

    Li, Yeqing; Zhang, Jiang; Miao, Wenjuan; Wang, Huanzhong; Wei, Mao

    2015-09-01

    Approximately 400000t of DDTs/HCHs-contaminated soil (CS) needed to be co-processed in a cement kiln with a time limitation of 2y. A new pre-processing facility with a "drying, grinding and DDTs/HCHs vaporizing" ability was equipped to meet the technical requirements for processing cement raw meal and the environmental standards for stack emissions. And the bottom of the precalciner with high temperatures >1000°C was chosen as the CS feeding point for co-processing, which has rarely been reported. To assess the environmental performance of CS pre- and co-processing technologies, according to the local regulation, a test burn was performed by independent and accredited institutes systematically for determination of the clinker quality, kiln stack gas emissions and destruction efficiency of the pollutant. The results demonstrated that the clinker was of high quality and not adversely affected by CS co-processing. Stack emissions were all below the limits set by Chinese standards. Particularly, PCDD/PCDF emissions ranged from 0.0023 to 0.0085ngI-TEQNm(-3). The less toxic OCDD was the peak congener for CS co-processing procedure, while the most toxic congeners (i.e. 2,3,7,8-TeCDD, 1,2,3,7,8-PeCDD and 2,3,4,7,8-PeCDD) remained in a minor proportion. Destruction and removal efficiency (DRE) and destruction efficiency (DE) of the kiln system were better than 99.9999% and 99.99%, respectively, at the highest CS feeding rate during normal production. To guarantee the environmental performance of the system the quarterly stack gas emission was also monitored during the whole period. And all of the results can meet the national standards requirements. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. Water resources and effects of potential surface coal mining on dissolved solids in Hanging Woman Creek basin, southeastern Montana

    Science.gov (United States)

    Cannon, M.R.

    1989-01-01

    Groundwater resources of the Hanging Woman Creek basin, Montana include Holocene and Pleistocene alluvial aquifers and sandstone , coal, and clinker aquifers in the Paleocene Fort Union Formation. Surface water resources are composed of Hanging Woman Creek, its tributaries, and small stock ponds. Dissolved-solids concentrations in groundwater ranged from 200 to 11,00 mg/L. Generally, concentrations were largest in alluvial aquifers and smallest in clinker aquifers. Near its mouth, Hanging Woman Creek had a median concentration of about 1,800 mg/L. Mining of the 20-foot to 35-foot-thick Anderson coal bed and 3-foot to 16-foot thick Dietz coal bed could increase dissolved-solids concentrations in shallow aquifers and in Hanging Woman Creek because of leaching of soluble minerals from mine spoils. Analysis of saturated-paste extracts from 158 overburden samples indicated that water moving through mine spoils would have a median increase in dissolved-solids concentration of about 3,700 mg/L, resulting in an additional dissolved-solids load to Hanging Woman Creek of about 3.0 tons/day. Hanging Woman Creek near Birney could have an annual post-mining dissolved-solids load of 3,415 tons at median discharge, a 47% increase from pre-mining conditions load. Post-mining concentrations of dissolved solids, at median discharge, could range from 2,380 mg/L in March to 3,940 mg/L in August, compared to mean pre-mining concentrations that ranged from 1,700 mg/L in July, November, and December to 2,060 mg/L in May. Post-mining concentrations and loads in Hanging Woman Creek would be smaller if a smaller area were mined. (USGS)

  3. Gasification of secondary fuels in a circulating fluidized bed for energetic use in cement production; Vergasung von Sekundaerbrennstoffen in der zirkulierenden Wirbelschicht zur energetischen Nutzung fuer die Zementherstellung

    Energy Technology Data Exchange (ETDEWEB)

    Albrecht, J; Gafron, B [Lurgi Umwelt GmbH, Frankfurt am Main (Germany); Scur, P; Wirthwein, R [Ruedersdorfer Zement GmbH (Germany)

    1998-09-01

    Ruedersforf cement factory was commissioned a century ago as one of the first in Germany. After the plant was taken over by Readymix AG, a comprehensive sanitation concept was carried through. The plant has a production capacity of 8000 t/d of cement clinkers which are produced in a new kiln with a capacity of 6000 t/d and two modernized kilns each with a capacity of 1000 t/d. Reduction of energy consumption was the main goal of modernisation, with fuel gas generation in a circulating fluidized bed as a key element. The unit provides 40 % of the energy consumed by the clinker production process and is also used for selective ash production up to 25 t/h. The ash is used as a raw material for cement production. (orig./SR) [Deutsch] Bereits vor 100 Jahren wurde eine der ersten Zementfabriken in Deutschland am Standort Ruedersdorf in Betrieb genommen. Zum Erhalt der Wettbewerbsfaehigkeit wurde nach der Uebernahme des Werkes Ruedersdorf durch die Readymix AG ein umfangreiches Sanierungskonzept in die Wege geleitet. Bei einer Produktionskapazitaet von ca. 8 000 t Klinker pro Tag werden eine neue Ofenanlage mit einer Kapazitaet von 6 000 t/Tag sowie 2 sanierte kleine Anlagen zu je 1000 t/Tag betrieben. In der neuen Ofenanlage werden alle Moeglichkeiten genutzt, den Energiebedarf fuer die Klinkerproduktion zu senken. Eine wesentliche neue innovative Komponente ist dabei eine Brenngaserzeugung in einer Zirkulierenden Wirbelschicht, ueber die im folgenden berichtet werden soll. Die Anlage kann bis zu 40% des Energiebedarfes des Zementprozesses liefern. Weiterhin wird mit der ZWS eine gezielte Ascheproduktion, bis zu 25 t/h, betrieben. Diese Aschen sind Teil der Rohstoffrezeptur an der Rohmuehle. (orig./SR)

  4. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  5. Assessment of radiological hazards of naturally occurring radioactive materials in cement industry

    International Nuclear Information System (INIS)

    Aslam, M.; Gul, R.; Ara, T.; Hussain, M.

    2012-01-01

    A study on the radiological hazard in Portland cement due to the presence of naturally occurring radioactive materials is being carried out. The Portland cement manufactured in the Islamabad/Rawalpindi region of Pakistan, intermediate products (clinker) and the various raw materials which compose the product have been analysed for 226 Ra, 232 Th and 40 K using a gamma spectrometry system with a N-type high-purity germanium detector of 80 % relative efficiency. From the measured gamma ray spectra, specific activities were determined. The mean values of the total specific activity of 226 Ra, 232 Th and 40 K are 34.2±11.9, 29.1±3.6 and 295.1±66.9 Bq kg -1 , respectively in Portland cement, 28.4±8.7, 11.3±1.7 and 63.1±17.3 Bq kg -1 , respectively in lime stone, 8.2±1.9, 16.2±3.9 and 187.7±53.2 Bq kg -1 , respectively in gypsum, 34.7±13.1, 41.2±6.7 and 187.6±17.2 Bq kg -1 , respectively in clay, 41.1±11.8, 39.3±6.9 and 195.1±29.2 Bq kg -1 , respectively in laterite and 51.1±18.2, 23.2±1.2 and 258.4±15.3 Bq kg -1 , respectively in clinker. The radium equivalent activities (Ra eq ), external hazard index (H ex ), internal hazard index (H in ), absorbed dose rate in air (D) and annual effective dose rate (E eff ) were also determined. The measured activity concentrations for these radio nuclides and radiological indices were compared with the reported national and international data. All these measured values are comparable with the worldwide data reported in UNSCEAR publications. (authors)

  6. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  7. Influence of ferrite phase in alite-calcium sulfoaluminate cements

    Science.gov (United States)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  8. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.

    2001-10-01

    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  9. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

    International Nuclear Information System (INIS)

    Aubert, J.E.; Husson, B.; Sarramone, N.

    2006-01-01

    This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non

  10. Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement

    Energy Technology Data Exchange (ETDEWEB)

    Aubert, J.E. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)]. E-mail: aubert@insa-toulouse.fr; Husson, B. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France); Sarramone, N. [Laboratoire Materiaux et Durabilite des Constructions (L.M.D.C.), INSA-UPS, 135 avenue de Rangueil, 31077 Toulouse cedex 4 (France)

    2006-08-25

    This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called 'A', based on the washing, phosphation and calcination of the ash, and a modified process, called 'B', intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at

  11. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    International Nuclear Information System (INIS)

    Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A.

    2010-01-01

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg cl ) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved.

  12. Reseña selectiva del Coloquio-Panel sobre: El futuro de los carbones españoles

    Directory of Open Access Journals (Sweden)

    Calleja, José

    1983-03-01

    Full Text Available Taking into account the general importance of the item showed in the title, and more particularly that concerning the Spanish Cement Industry considering the present and future energetic circumstances, this report presents the content of the mentioned Colloquim on "The Future of the Spanish Coals". Special mention is made to the use of national and imported coals according to their qualities, prices and supplies, taking into account the specific needs of the cement industry, as far as the use of solid fuels is concerned, with respect to the economic operation of the clinkering process and the good quality of the resulting cements.

    Por su repercusión general y en la Industria Española del Cemento en particular, dadas las condiciones energéticas actuales y futuras previsibles, se da cuenta en esta Reseña del contenido del citado Coloquio-Panel, muy especialmente por lo que a la mencionada industria puede afectar, en lo que respecta a la utilización de carbones nacionales y/o de importación, y a sus calidades, precios y suministros -cantidades, puntualidad, regularidad-, habida cuenta de las necesidades específicas de la industria cementera en lo referente a la utilización de combustibles sólidos, con vistas a la economía y buena marcha del proceso de clinkerización y a la calidad de los cementos resultantes.

  13. Feasibility Studies of Palm Oil Mill Waste Aggregates for the Construction Industry

    Science.gov (United States)

    Kanadasan, Jegathish; Ahmad Fauzi, Auni Filzah; Abdul Razak, Hashim; Selliah, Paramananthan; Subramaniam, Vijaya; Yusoff, Sumiani

    2015-01-01

    The agricultural industry in Malaysia has grown rapidly over the years. Palm oil clinker (POC) is a byproduct obtained from the palm oil industry. Its lightweight properties allows for its utilization as an aggregate, while in powder form as a filler material in concrete. POC specimens obtained throughout each state in Malaysia were investigated to evaluate the physical, chemical, and microstructure characteristics. Variations between each state were determined and their possible contributory factors were assessed. POC were incorporated as a replacement material for aggregates and their engineering characteristics were ascertained. Almost 7% of density was reduced with the introduction of POC as aggregates. A sustainability assessment was made through greenhouse gas emission (GHG) and cost factor analyses to determine the contribution of the addition of POC to the construction industry. Addition of POC helps to lower the GHG emission by 9.6% compared to control specimens. By channeling this waste into the construction industry, an efficient waste-management system can be promoted; thus, creating a cleaner environment. This study is also expected to offer some guides and directions for upcoming research works on the incorporation of POC. PMID:28793579

  14. Variability in energy and carbon dioxide balances of wood and concrete building materials

    Energy Technology Data Exchange (ETDEWEB)

    Gustavsson, Leif; Sathre, Roger [Ecotechnology, Mid Sweden University, SE-831 25 OEstersund (Sweden)

    2006-07-15

    A variety of factors affect the energy and CO{sub 2} balances of building materials over their lifecycle. Previous studies have shown that the use of wood for construction generally results in lower energy use and CO{sub 2} emission than does the use of concrete. To determine the uncertainties of this generality, we studied the changes in energy and CO{sub 2} balances caused by variation of key parameters in the manufacture and use of the materials comprising a wood- and a concrete-framed building. Parameters considered were clinker production efficiency, blending of cement, crushing of aggregate, recycling of steel, lumber drying efficiency, material transportation distance, carbon intensity of fossil fuel, recovery of logging, sawmill, construction and demolition residues for biofuel, and growth and exploitation of surplus forest not needed for wood material production. We found the materials of the wood-framed building had lower energy and CO{sub 2} balances than those of the concrete-framed building in all cases but one. Recovery of demolition and wood processing residues for use in place of fossil fuels contributed most significantly to the lower energy and CO{sub 2} balances of wood-framed building materials. We conclude that the use of wood building material instead of concrete, coupled with greater integration of wood by-products into energy systems, would be an effective means of reducing fossil fuel use and net CO{sub 2} emission to the atmosphere. (author)

  15. Variability in energy and carbon dioxide balances of wood and concrete building materials

    International Nuclear Information System (INIS)

    Gustavsson, Leif; Sathre, Roger

    2006-01-01

    A variety of factors affect the energy and CO 2 balances of building materials over their lifecycle. Previous studies have shown that the use of wood for construction generally results in lower energy use and CO 2 emission than does the use of concrete. To determine the uncertainties of this generality, we studied the changes in energy and CO 2 balances caused by variation of key parameters in the manufacture and use of the materials comprising a wood- and a concrete-framed building. Parameters considered were clinker production efficiency, blending of cement, crushing of aggregate, recycling of steel, lumber drying efficiency, material transportation distance, carbon intensity of fossil fuel, recovery of logging, sawmill, construction and demolition residues for biofuel, and growth and exploitation of surplus forest not needed for wood material production. We found the materials of the wood-framed building had lower energy and CO 2 balances than those of the concrete-framed building in all cases but one. Recovery of demolition and wood processing residues for use in place of fossil fuels contributed most significantly to the lower energy and CO 2 balances of wood-framed building materials. We conclude that the use of wood building material instead of concrete, coupled with greater integration of wood by-products into energy systems, would be an effective means of reducing fossil fuel use and net CO 2 emission to the atmosphere. (author)

  16. Basic investigation on promotion of joint implementation in fiscal 2000. Efficiency improvement and energy conservation at Uong Bi power plant; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Uong Bi hatsudensho no koritsuka to sho energy

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Discussions have been given on energy conservation, and reduction in greenhouse gas emission through efficiency improvement at the Uong Bi coal burning power plant in Vietnam. The Uong Bi power plant, which has become using coal of lower quality than the design value, has had incomplete combustion, resulting in increase of unburned components in ash, and decrease of the boiler efficiency to 65 to 70%. Clinker hopper troubles have been occurring frequently, causing plant shutdown at a number of times. The turbine efficiency also shows as very low value as 26 to 27%. The plan has envisaged replacement of combustion parts of the boilers, withdrawal and replacement of the turbine generation systems, new installation of electric dust collectors, modification of the ash treatment system, additional installation of the re-circulation system, new installation of waste water treatment facilities, and modification of the waste water treatment equipment in the plant premises. As a result of the discussions, the annual energy saving quantity was found to be 62,936 tons of crude oil equivalent for the case where only one turbine is renewed, and 93,298 tons for the case where both of the two turbines are renewed. The annual reduction quantity of the greenhouse gas emission was found to be 251,215 tons and 372,402 t-CO2, respectively. (NEDO)

  17. Effects of quartz on crystallization behavior of mold fluxes and microstructural characteristics of flux film.

    Science.gov (United States)

    Lei, Liu; Xiuli, Han; Mingduo, Li; Di, Zhang

    2018-01-01

    Mold fluxes are mainly prepared using cement clinker, quartz, wollastonite, borax, fluorite, soda ash and other mineral materials. Quartz, as one of the most common and essential materials, was chosen for this study to analyze itseffects on crystallization temperature, critical cooling rate, crystal incubation time, crystallization ratio and phases of flux film. We used the research methods of process mineralogy with the application of the single hot thermocouple technique, heat flux simulator, polarizing microscope, X-ray diffraction, etc. Results: By increasing the quartz content from 16 mass% to 24 mass%, the crystallization temperature, critical cooling rate and crystallization ratio of flux film decreased, and the crystal incubation time was extended. Meanwhile, the mineralogical structure of the flux film changed, with a large amount of wollastonite precipitation and a significant decrease in the cuspidine content until it reached zero. This showed a steady decline in the heat transfer control capacity of the flux film. The reason for the results above is that, by increasing the quartz content, the silicon-oxygen tetrahedron network structure promoted a rise in viscosity and restrained ion migration, inhibiting crystal nucleation and growth, leading to the weakening of the crystallization and a decline in the crystallization ratio.

  18. Characterisation of iron inclusion during the formation of calcium sulfoaluminate phase

    International Nuclear Information System (INIS)

    Idrissi, M.; Diouri, A.; Damidot, D.; Greneche, J.M.; Talbi, M. Alami; Taibi, M.

    2010-01-01

    The iron distribution among the sulfoaluminate clinker phases and its ability to enter the calcium sulfoaluminate lattice in solid solution can have a significant influence on manufacturing process and reactivity of calcium sulfoaluminate (CSA) cements. X-ray diffraction (XRD) analysis, Moessbauer spectroscopy, scanning electron microscopy (SEM) equipped with an energy dispersive X-ray analysis system (EDAX) and infrared spectroscopy were used to identify the mineralogical conditions of iron inclusion during the formation of calcium sulfoaluminate (C 4 A 3 S) phase from different mixtures in the CaO-Al 2 O 3 -Fe 2 O 3 -SO 3 system. The mixtures, heated in a laboratory electric oven, contained stoichiometric amounts of reagent grade CaCO 3 , Al 2 O 3 , Fe 2 O 3 and CaSO 4 .2H 2 O for the synthesis of Ca 4 Al (6- 2x) Fe 2x SO 16 , where x, comprised between 0 and 3, is the mole number of Al 2 O 3 substituted by Fe 2 O 3 . With x increasing from 0 to 1.5, both the iron content of C 4 A 3 S phase and the amounts of side components such as C 2 F and CS increased. For x values included in the range of 1.5-3.0, at temperatures higher than 1200 o C, melting phenomena were observed and, instead of the C 4 A 3 S solid solution, ferritic phases and anhydrite were formed.

  19. The Optimization of Calcareous Fly Ash-Added Cement Containing Grinding Aids and Strength-Improving Additives

    Directory of Open Access Journals (Sweden)

    Gökhan Kaplan

    2018-01-01

    Full Text Available This is an experimental study which explores the physical, mechanical, and economic factors involved in the production of type CEM II A-B/W cement. In this context, 4 cement additives were used in two different dosages (200 and 800 g/t. Class C fly ash was used for composite cement production at ratios of 5%, 20%, and 35%. It was shown that Blaine fineness increases with the increasing fly ash content. The use of fly ash at ratios of 5% and 20% was not found to have any unfavorable effects on the compressive strength at the early days. It is found that the use of additive for improving the early-age strength is preferable when fly ash is used. It is possible to produce Class 52.5 N cement using additives to improve early strength and 20% fly ash. Loss in strength was observed in cement mortars produced using glycol-based grinding aid. Increasing the dosage of chemical additive also led to loss in strength due to nonhomogeneous distribution of hydration products. As a result, grinding fly ash with clinker and the use of cement chemicals contribute to the cement sector in terms of sustainability. It is possible to produce cements with improved mechanical properties especially with the use of 20% fly ash.

  20. Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

    International Nuclear Information System (INIS)

    Branquinho, Cristina; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia

    2008-01-01

    The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates

  1. LLW/Il conditioning for transportation, storage and disposal

    International Nuclear Information System (INIS)

    Pech, R.; Chevalier, Ph.

    2000-01-01

    In France, Sogefibre (Cogema subsidiary) has developed original containers adapted to the conditioning of LLW and ILW and assuring integrity of the waste form over long period of time. These containers have been designed according to the following criteria, derived from Andra's requirement for the surface disposal: Mechanical strength, resistance to microcracking, Radioactive containment and long life: 300 years minimum. Choice of formulation for the concrete as well as selection of raw materials have been optimised in this objective. Sizes and shapes of Fiber Reinforced Concrete Containers (FRCC) have been developed in relation with handling means of Cogema La Hague facilities for automatized operations. Experience gained after nearly 10 years and 40000 FRCC produced shows that choices have been right and properties of FRCC effectively useful. The paper also recalls mechanical and containment properties and the durability assessment recently updated thanks to results of computer modelling. Degradation phenomenon of the Blended Ternary Cement (clinker, slag, ash) used in FRCC is described and the model presented. (authors)

  2. HYDRAULIC AND LEACHING BEHAVIOUR OF BELITE CEMENTS PRODUCED WITH ELECTRIC ARC FURNACE STEEL SLAG AS RAW MATERIAL

    Directory of Open Access Journals (Sweden)

    Iacobescu R. I.

    2013-06-01

    Full Text Available Three belite-rich cements consisting of a clinker made with 0 (BC, 5 (BC5 and 10 wt. % (BC10 electric arc furnace steel slag (EAFS as raw material, were studied for their hydraulic and leaching behaviour. Hydration behaviour was studied by FTIR, TG/DTG and SEM analyses. The cements with EAFS resulted in a higher C2S/C3S and C4AF/C3A ratio compared to the reference body. As a result, the rate of hydration was low at early days whereas the structure was porous with scattered AFm and C–S–H crystals. At 28 days, a comparable dense microstructure consisting largely of C–S–H is observed in all mortars. Leaching was studied for V and Cr by means of tank test according to standard NEN 7345. The results showed V release below 2 μg/l. Chromium release calculated per 24 h was 1.4 μg/l in BC5 and 2.4 μg/l in BC10, which is much lower than the parametric value of 50 μg/l specified by the European Directive for drinking water (98/83/EC.

  3. Basic survey project for Joint Implementation, etc. Feasibility study on the modernization of cement plant in Republic of Kazakhstan

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing greenhouse effect gas emissions, a project was studied for the modernization of a cement plant in the Republic of Kazakhstan. In the Semipalatinsk cement plant, an old wet type kiln is being used which is much consuming in energy and low in productivity. By replacing this kiln with the NSP dry type kiln, expected were the enhancement of efficiency, energy conservation, and reduction in greenhouse effect gas emissions. Further, it was planned that four lines for raw material production and four lines for clinker combustion are tied together to make it one, and the ball mill is replaced with the low power-consuming type roller mill. By this project, the energy consumption will decrease by 96,000 t/y in coal and 2,095,500 kWh/y in electric power, which is a decrease of approximately 39% from the energy consumption before the project being worked out. Moreover, as to greenhouse effect gases, there are no changes in CO2 gas emissions from limestone, but CO2 gas emissions from coal decrease by 216.960 t/y, which is a decrease of 28.5% from that before the project being worked out. (NEDO)

  4. Feasibility Studies of Palm Oil Mill Waste Aggregates for the Construction Industry.

    Science.gov (United States)

    Kanadasan, Jegathish; Fauzi, Auni Filzah Ahmad; Razak, Hashim Abdul; Selliah, Paramananthan; Subramaniam, Vijaya; Yusoff, Sumiani

    2015-09-22

    The agricultural industry in Malaysia has grown rapidly over the years. Palm oil clinker (POC) is a byproduct obtained from the palm oil industry. Its lightweight properties allows for its utilization as an aggregate, while in powder form as a filler material in concrete. POC specimens obtained throughout each state in Malaysia were investigated to evaluate the physical, chemical, and microstructure characteristics. Variations between each state were determined and their possible contributory factors were assessed. POC were incorporated as a replacement material for aggregates and their engineering characteristics were ascertained. Almost 7% of density was reduced with the introduction of POC as aggregates. A sustainability assessment was made through greenhouse gas emission (GHG) and cost factor analyses to determine the contribution of the addition of POC to the construction industry. Addition of POC helps to lower the GHG emission by 9.6% compared to control specimens. By channeling this waste into the construction industry, an efficient waste-management system can be promoted; thus, creating a cleaner environment. This study is also expected to offer some guides and directions for upcoming research works on the incorporation of POC.

  5. Advanced dust control techniques in cement industry electrostatic precipitator - a case study

    International Nuclear Information System (INIS)

    Khattak, Z.; Ahmad, J.

    2011-01-01

    The case study deal with the current day problem of pollution by industrial zones in Pakistan with emphasis on the cement Industry which has been proved to be the second revenue generating hub after textile sector of the Pakistan. A pilot study into the identification and available removal Techniques of particulates from the exhaust of a cement plant clinker cooler was carried out. The objective of this work was to study the performance of the each technique in detail in the removal of a particulate with a wide range of sizes, under different operational conditions and to compare the results for collection efficiency with predictions by available theoretical models. A brief and comprehensive discussion regarding design, construction and bottlenecks of each tool has been discussed to fully ascertain it's scope and usability. First part of the study identifies the various pollutants being emitted from the chimney of a specific cement plant in Pakistan and while last portion deals with the ways to curtail these pollutants. (author)

  6. Estimation of CO2 emissions from China’s cement production: Methodologies and uncertainties

    International Nuclear Information System (INIS)

    Ke, Jing; McNeil, Michael; Price, Lynn; Khanna, Nina Zheng; Zhou, Nan

    2013-01-01

    In 2010, China’s cement output was 1.9 Gt, which accounted for 56% of world cement production. Total carbon dioxide (CO 2 ) emissions from Chinese cement production could therefore exceed 1.2 Gt. The magnitude of emissions from this single industrial sector in one country underscores the need to understand the uncertainty of current estimates of cement emissions in China. This paper compares several methodologies for calculating CO 2 emissions from cement production, including the three main components of emissions: direct emissions from the calcination process for clinker production, direct emissions from fossil fuel combustion and indirect emissions from electricity consumption. This paper examines in detail the differences between common methodologies for each emission component, and considers their effect on total emissions. We then evaluate the overall level of uncertainty implied by the differences among methodologies according to recommendations of the Joint Committee for Guides in Metrology. We find a relative uncertainty in China’s cement-related emissions in the range of 10 to 18%. This result highlights the importance of understanding and refining methods of estimating emissions in this important industrial sector. - Highlights: ► CO 2 emission estimates are critical given China’s cement production scale. ► Methodological differences for emission components are compared. ► Results show relative uncertainty in China’s cement-related emissions of about 10%. ► IPCC Guidelines and CSI Cement CO 2 and Energy Protocol are recommended

  7. Influence of packing and dispersion of particles on the cement content of concretes

    Directory of Open Access Journals (Sweden)

    B. L. DAMINELI

    Full Text Available Abstract Due to environmental issues, the concrete chain seeks to reduce CO2 emissions. However, growing demand from developing countries causes the increase of CO2 emissions in production to exceed decreases generated by industrial actions, such as improving kilns and clinker replacement. New strategies are important. Changes in the concrete formulation, making it more efficient, can help if these changes produce concrete with the same performance and lower cement consumption. In this regard, the improvement of packing and dispersion of particles increases this efficiency. The better the packing, the lower the volume of voids between particles, thereby requiring lower fluid content (water to permit flow. The dispersion of the particles also decreases the water content for the same fluidity. The less the water content, the smaller the water/cement (w/c ratio, and the greater the resistance. Thus, both strategies increase the efficiency by uncoupling obtaining fluidity from the water content. This study investigated the influence of packing and dispersion on the efficiency of cement use in concrete. The increase of packing and the complete dispersion of fine particles has been shown to improve efficiency, as measured by the ratio between binder consumption and compressive strength (the performance parameter used in most practical applications.

  8. Basic project on the cooperation in enhancement of the international energy consumption efficiency. Survey of energy conservation potential by industry; 2000 nendo kokusai energy shohi koritsuka chosa nado kyoryoku kiso jigyo hokokusho. Gyoshubetsu sho energy potential chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    For the purpose of looking for measures to promote the effective energy conservation in China, the potential energy conservation amount in general plants was surveyed and analyzed by industry. Activities were made in the following fields: 1) survey of the actual state of energy in main industries; 2) energy conservation potential in the cement industry in China; 3) energy conservation potential in thermal power plants in China. In 1), survey was made on 8 industries including the iron/steel industry and oil refining industry. In 2), survey was made of the actual state of the Liulihe cement plant and Shitou cement plant. The subjects extracted were the arrangement of instrumentation equipment such as the exhaust gas analyzer needed for combustion management, improvement of the air/fuel ratio of kiln, enhancement of cooling efficiency of clinker cooler, etc. In 3), the actual state of the Qinling power plant was surveyed, and it was made clear that high efficiency of 38% or more can be maintained if the appropriate use/maintenance management is made (coal unit consumption: 383g/kWh in Qinling and 309g/kWh). (NEDO)

  9. Process for the production of fuel gas from coal

    Science.gov (United States)

    Patel, Jitendra G.; Sandstrom, William A.; Tarman, Paul B.

    1982-01-01

    An improved apparatus and process for the conversion of hydrocarbonaceous materials, such as coal, to more valuable gaseous products in a fluidized bed gasification reaction and efficient withdrawal of agglomerated ash from the fluidized bed is disclosed. The improvements are obtained by introducing an oxygen containing gas into the bottom of the fluidized bed through a separate conduit positioned within the center of a nozzle adapted to agglomerate and withdraw the ash from the bottom of the fluidized bed. The conduit extends above the constricted center portion of the nozzle and preferably terminates within and does not extend from the nozzle. In addition to improving ash agglomeration and withdrawal, the present invention prevents sintering and clinkering of the ash in the fluidized bed and permits the efficient recycle of fine material recovered from the product gases by contacting the fines in the fluidized bed with the oxygen as it emanates from the conduit positioned within the withdrawal nozzle. Finally, the present method of oxygen introduction permits the efficient recycle of a portion of the product gases to the reaction zone to increase the reducing properties of the hot product gas.

  10. AGRO-INDUSTRIAL WASTE SUSTAINABLE MANAGEMENT – A POTENTIAL SOURCE OF ECONOMIC BENEFITS TO PALM OIL MILLS IN MALAYSIA

    Directory of Open Access Journals (Sweden)

    Wai Loan Liew

    2017-01-01

    Full Text Available Over the decades the palm oil industry has managed some challen ging environmental concerns regarding land transformation and degradation, increas e in eutrophication, changing habitats of wildlife, pesticides runoff into inland wa tercourses, and probable climate change. Countries producing palm oil desire to do so in a more sustainable way that will leave the environment evergreen. Therefore this paper aims to encourage sustainable management of agro-industrial waste and its potenti al in making financial returns from the same waste. Hence, the study was conducted with the participation of seven local palm oil mills having different capacities and oper ation age. Attention was given to milling waste as they could cause serious environmenta l menace if unattended to properly. Milling waste includ es lignocellulosic palm biomas s namely the empty fruit bunches (EFB, oil palm shell (OPS, mesocarp fibres, pal m oil mill effluent (POME, and palm oil mill sludge (POMS, as well as solid waste generated from the further processing of these biomass into the palm oil fuel ashe s (POFA and palm oil clinkers (POC. The opportunities available to the Malaysian pa lm oil industry and the financial benefits which may accr ue from waste generated during palm oil production process cannot be over emphasized.

  11. Cementos con cenizas volantes

    Directory of Open Access Journals (Sweden)

    Ossa M., Mauricio

    1984-03-01

    Full Text Available Almost all the studies carried out on cements with the addition of flying ash refer to their characteristics and behaviours in pastes, mortars and concretes, always in relation with Portland cement. This time, there has been developed an experimental work oriented to relate between themselves the cements with additions of flying ash and of natural puzzolan. For this there were manufactured on laboratory scale cements of both types, using the same raw materials, clinker and plaster, and as variables, different percentages of the two additions, which previously complied with the standard requisites concerning their puzzolanic (?? activities. The quality of the cements manufactured was adequate and in accord with that of Portland-puzzolanic (?? cement obtained on an industrial scale with the same clinkers, plaster and natural puzzolan (?? of this study. Later there were determined the characteristics of the experimental cements and normal mortars were prepared for carrying out physical and mechanical tests. The test results indicated that the cements with addition of flying ash (CCV require less water for normal consistency, present greater times of forging and fewer expansions in autoclave than the cements with the addition of puzzolan (CP. The hydration heats at 7 and 28 days were approximately similar for both types of cement. In normal mortars, the CCV cements showed less retraction of drying, greater retentivenness and greater fluidity (for the same quantity of water than the CP cements. In the exudation tests it was observed that this depends more on the fineness than the type of addition. Finally, the mechanical tests showed that the resistances to compression and flexotraction of the mortars with CCV cements are lesser at ages less than 14 days (about 5 to 10% at one day of age, but from then on become greater than those of mortars with CP cements, with growing differences which reach 15% in compression tests, at 120 days of age, for

  12. Mortar cohesión. The effect of additives

    Directory of Open Access Journals (Sweden)

    Castro, J. H.

    1975-12-01

    Full Text Available This study was concerned with the hydration of clinker compounds in the presence of different additives; it appeared that accelerating additives, such as calcium chloride and silicic acid, produce longer fibers of tobermorite, whereas inhibitors, such as sugar, produce shorter fibers of tobermorite. This same effect was observed in the hydration of anhydrite, in which large crystals of gypsum were produced in the presence of sodium sulphate. So the cohesion in mortars of cement and anhydrite is explained in terms of the role of fibers.Se estudia la hidratación del clínker en presencia de diferentes aditivos encontrándose que los aceleradores, como el cloruro cálcico y el ácido salicílico, producen tobermorita de fibra larga y los inhibidores, como el azúcar, tobermorita de fibra corta. Este mismo efecto se encuentra en la anhidrita, produciéndose cristales de yeso largo, en presencia del sulfato de sodio, y cristales cortos en ausencia del catalizador. La cohesión de un mortero depende luego del largo de sus fibras. Así la cohesión de los morteros de cemento y anhidrita se explican en función del rol de la fibra.

  13. Hoosier Magnetics

    Energy Technology Data Exchange (ETDEWEB)

    None, None

    2015-09-30

    Hoosier Magnetics proposes to replace the indirect clinker water cooling system with a cooling system that recycles heat from the hot ferrite to preheat the combustion air. This innovative process would significantly reduce the amount of natural gas required to heat the combustion air while eliminating Hoosier’s largest source of downtime. According to the Department of Energy’s Industrial Technologies Program for Energy Efficiency and Renewable Energy, process temperature is customarily used as a rough indication of where preheating air will be cost effective. Previous studies have concluded that processes operating above 1,600° F are ideal candidates for the utilization of pre-heated combustion air. Hoosier Magnetics’ operating temperatures run between 1800-2200° F making Hoosier the perfect candidate. Using preheated air at 1200° F will result in 35% fuel savings, or $298,935 annually. Additionally, the new system would have improved process reliability and result in both production efficiency increases and cost savings. This technology is NOT practiced or utilized on a wide-spread basis but could have a significant energy reduction impact in many different high heat utilizing industries in the country. While the energy savings is apparent with this theory the application and design of such a process has not been studied.

  14. Perspectives and limits for cement kilns as a destination for RDF

    International Nuclear Information System (INIS)

    Genon, G.; Brizio, E.

    2008-01-01

    RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones

  15. Perspectives and limits for cement kilns as a destination for RDF.

    Science.gov (United States)

    Genon, G; Brizio, E

    2008-11-01

    RDF, the high calorific value fraction of MSW obtained by conventional separation systems, can be employed in technological plants (mainly cement kilns) in order to obtain a useful energy recovery. It is interesting and important to evaluate this possibility within the general framework of waste-to-energy solutions. The solution must be assessed on the basis of different aspects, namely: technological features and clinker characteristics; local atmospheric pollution; the effects of RDF used in cement kilns on the generation of greenhouse gases; the economics of conventional solid fuels substitution and planning perspectives, from the point of view of the destination of RDF and optimal cement kiln policy. The different experiences of this issue throughout Europe are reviewed, and some applications within Italy are also been considered. The main findings of the study are that the use of RDF in cement kilns instead of coal or coke offers environmental benefits in terms of greenhouse gases, while the formation of conventional gaseous pollutants is not a critical aspect. Indeed, the generation of nitrogen oxides can probably be lower because of lower flame temperatures or lower air excess. The presence of chlorinated micro-pollutants is not influenced by the presence of RDF in fuel, whereas depending on the quality of the RDF, some problems could arise compared to the substituted fuel as far as heavy metals are concerned, chiefly the more volatile ones.

  16. Life cycle assessment of the use of alternative fuels in cement kilns: A case study.

    Science.gov (United States)

    Georgiopoulou, Martha; Lyberatos, Gerasimos

    2018-06-15

    The benefits of using alternative fuels (AFs) in the cement industry include reduction of the use of non-renewable fossil fuels and lower emissions of greenhouse gases, since fossil fuels are replaced with materials that would otherwise be degraded or incinerated with corresponding emissions and final residues. Furthermore, the use of alternative fuels maximizes the recovery of energy. Seven different scenaria were developed for the production of 1 ton of clinker in a rotary cement kiln. Each of these scenaria includes the use of alternative fuels such as RDF (Refuse derived fuel), TDF (Tire derived fuel) and BS (Biological sludge) or a mixture of them, in partial replacement of conventional fuels such as coal and pet coke. The purpose of this study is to evaluate the environmental impacts of the use of alternative fuels in relation to conventional fuels in the kiln operation. The Life Cycle Assessment (LCA) methodology is used to quantify the potential environmental impacts in each scenario. The interpretation of the results provides the conclusion that the most environmentally friendly prospect is the scenario based on RDF while the less preferable scenario is the scenario based on BS. Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Supplementary cementitious materials

    International Nuclear Information System (INIS)

    Lothenbach, Barbara; Scrivener, Karen; Hooton, R.D.

    2011-01-01

    The use of silica rich SCMs influences the amount and kind of hydrates formed and thus the volume, the porosity and finally the durability of these materials. At the levels of substitution normally used, major changes are the lower Ca/Si ratio in the C-S-H phase and consumption of portlandite. Alumina-rich SCMs increase the Al-uptake in C-S-H and the amounts of aluminate containing hydrates. In general the changes in phase assemblages are well captured by thermodynamic modelling, although better knowledge of the C-S-H is needed. At early ages, 'filler' effects lead to an increased reaction of the clinker phases. Reaction of SCMs starts later and is enhanced with pH and temperature. Composition, fineness and the amount of glassy phase play also an important role. Due to the diverse range of SCM used, generic relations between composition, particle size, exposure conditions as temperature or relative humidity become increasingly crucial.

  18. A thermodynamic approach to the hydration of sulphate-resisting Portland cement

    International Nuclear Information System (INIS)

    Lothenbach, Barbara; Wieland, Erich

    2006-01-01

    A thermodynamic approach is used to model changes in the hydrate assemblage and the composition of the pore solution during the hydration of calcite-free and calcite-containing sulphate-resisting Portland cement CEM I 52.5 N HTS. Modelling is based on thermodynamic data for the hydration products and calculated hydration rates for the individual clinker phases, which are used as time-dependent input parameters. Model predictions compare well with the composition of the hydrate assemblage as observed by TGA and semi-quantitative XRD and with the experimentally determined compositions of the pore solutions. The calculations show that in the presence of small amounts of calcite typically associated with Portland cement, C-S-H, portlandite, ettringite and calcium monocarbonate are the main hydration products. In the absence of calcite in the cement, however, siliceous hydrogarnet instead of calcium monocarbonate is observed to precipitate. The use of a higher water-to-cement ratio for the preparation of a calcite-containing cement paste has a minor effect on the composition of the hydrate assemblage, while it significantly changes the composition of the pore solution. In particular, lower pH value and higher Ca concentrations appear that could potentially influence the solubility and uptake of heavy metals and anions by cementitious materials

  19. Fluidized bed volume reduction of diverse radwastes

    International Nuclear Information System (INIS)

    McFee, J.N.; McConnell, J.W.; Waddoups, D.A.; Gray, M.F.; Harwood, L.E.; Clayton, N.J.; Drown, D.C.

    1981-01-01

    Method and apparatus for a fluidized bed radwaste volume reduction system are claimed. Low level radioactive wastes, combustible solids, ion exchange resins and filter sludges, and liquids, emanating from a reactor facility are introduced separately through an integrated waste influent system into a common fluidized bed vessel where volume reduction either through incineration or calcination occurs. Addition of a substance to the ion exchange resin before incineration inhibits the formation of low-melting point materials which tend to form clinkers in the bed. Solid particles are scrubbed or otherwise removed from the gaseous effluent of the vessel in an off-gas system, before the cooled and cleaned off-gas is released to the atmosphere. Iodine is chemically or physically removed from the off-gas. Otherwise, the only egress materials from the volume reduction system are containerized dry solids and tramp material. The bed material used during each mode may be circulated, cleaned, stored and exchanged from within the bed vessel by use of a bed material handling system. An instrumentation and control system provides operator information, monitors performance characteristics, implements start up and shut down procedures, and initiates alarms and emergency procedures during abnormal conditions

  20. A review of the technological solutions for the treatment of oily sludges from petroleum refineries.

    Science.gov (United States)

    da Silva, Leonardo Jordão; Alves, Flávia Chaves; de França, Francisca Pessôa

    2012-10-01

    The activities of the oil industry have several impacts on the environment due to the large amounts of oily wastes that are generated. The oily sludges are a semi-solid material composed by a mixture of clay, silica and iron oxides contaminated with oil, produced water and the chemicals used in the production of oil. Nowadays both the treatment and management of these waste materials is essential to promote sustainable management of exploration and exploitation of natural resources. Biological, physical and chemical processes can be used to reduce environmental contamination by petroleum hydrocarbons to acceptable levels. The choice of treatment method depends on the physical and chemical properties of the waste as well as the availability of facilities to process these wastes. Literature provides some operations for treatment of oily sludges, such as landfilling, incineration, co-processing in clinkerization furnaces, microwave liquefaction, centrifugation, destructive distillation, thermal plasma, low-temperature conversion, incorporation in ceramic materials, development of impermeable materials, encapsulation and biodegradation in land farming, biopiles and bioreactors. The management of the technology to be applied for the treatment of oily wastes is essential to promote proper environmental management, and provide alternative methods to reduce, reuse and recycle the wastes.

  1. Calcium Sulfoaluminate Sodalite (Ca 4 Al 6 O 12 SO 4 ) Crystal Structure Evaluation and Bulk Modulus Determination

    KAUST Repository

    Hargis, Craig W.

    2013-12-12

    The predominant phase of calcium sulfoaluminate cement, Ca 4(Al6O12)SO4, was investigated using high-pressure synchrotron X-ray diffraction from ambient pressure to 4.75 GPa. A critical review of the crystal structure of Ca4(Al 6O12)SO4 is presented. Rietveld refinements showed the orthorhombic crystal structure to best match the observed peak intensities and positions for pure Ca4(Al6O 12)SO4. The compressibility of Ca4(Al 6O12)SO4 was studied using cubic, orthorhombic, and tetragonal crystal structures due to the lack of consensus on the actual space group, and all three models provided similar results of 69(6) GPa. With its divalent cage ions, the bulk modulus of Ca4(Al6O 12)SO4 is higher than other sodalites with monovalent cage ions, such as Na8(AlSiO4)6Cl2 or Na8(AlSiO4)6(OH)2·H 2O. Likewise, comparing this study to previous ones shows the lattice compressibility of aluminate sodalites decreases with increasing size of the caged ions. Ca4(Al6O12)SO4 is more compressible than other cement clinker phases such as tricalcium aluminate and less compressible than hydrated cement phases such as ettringite and hemicarboaluminate. © 2013 The American Ceramic Society.

  2. Final summary report of fuel-dynamics tests H2 and E4

    International Nuclear Information System (INIS)

    Doerner, R.C.; Rothman, A.B.; De Volpi, A.; Dickerman, C.E.; Deitrich, L.W; Stahl, D.; Murphy, W.F.

    1976-02-01

    Results of two failure experiments using LMFBR-type fuel during simulated unprotected transient overpower accidents are reported and analyzed. In both experiments, a single fresh fuel pin in a Mark-IIA loop was subjected to a temperature-limited, step-reactivity irradiation in the TREAT reactor. Total energy was 490 MJ in Test H2 and 690 MJ in Test E4. Except for their timing, the sequence of events in the failure scenario was the same for both tests. Local coolant boiling began 25-50 msec before failure. Significant upward fuel flow in the center of the pin started as early as 100 msec before cladding failure. Cladding failure was due to melting after contact with molten fuel and occurred at the top of the fuel column. Formation of an outlet flow-channel blockage began about 10 msec after failure and was complete by 50 msec. Inlet blockage began later and was less extensive. No significant amount of fuel sweepout was observed. Fuel remains separated into a small group of 50-1000-μm fragments and a macroscopic group of chunks and clinkers. The final distribution of fuel remains may have resulted from a delayed fuel/steel interaction in the inlet region

  3. Rheological study of self-compacting mortars based on ternary cements

    Directory of Open Access Journals (Sweden)

    Elhadja Dada

    2018-01-01

    Full Text Available Self-compacting concrete (SCC is able to provide the ability to be easily implemented without vibration and to achieve spectacular structures, by its high fluidity and its rheological stability. By against its formulation requires a large volume of cement, which is necessary to allow its flow. The current environmental considerations lead to reduce the production of clinker however, it is essential to use cementitious additions to replace cement, because of their high availability and their moderate price. Furthermore, their use contributes in a simple and economical way to solve the problems related to the environment. The objective of our work is to study the effects of the incorporation of mineral additions such as: blast furnace slag of El-Hadjar (BFS, and marble powder (MP on the rheological parameters of selfcompacting mortars developed in different combinations in ternary system with a substitution rate ranging from 20% to 60%. According to this study, it been found that the substitution of cement by blast furnace slag and marble powder has negatively affected the rheological behavior of the mixtures. In addition, a considerable decrease in the rheological parameters has been achieved with a substitution rate of 20% of slag and 30% of marble powder. As well as an improvement of workability has been proven to self-compacting mortars and this is due to the increase of ternary cement replacement rate by marble powder from 20% to 30%.

  4. Evaluation of blends bauxite-calcination-method red mud with other industrial wastes as a cementitious material: Properties and hydration characteristics

    International Nuclear Information System (INIS)

    Zhang Na; Liu Xiaoming; Sun Henghu; Li Longtu

    2011-01-01

    Red mud is generated from alumina production, and its disposal is currently a worldwide problem. In China, large quantities of red mud derived from bauxite calcination method are being discharged annually, and its utilization has been an urgent topic. This experimental research was to evaluate the feasibility of blends red mud derived from bauxite calcination method with other industrial wastes for use as a cementitious material. The developed cementitious material containing 30% of the bauxite-calcination-method red mud possessed compressive strength properties at a level similar to normal Portland cement, in the range of 45.3-49.5 MPa. Best compressive strength values were demonstrated by the specimen RSFC2 containing 30% bauxite-calcination-method red mud, 21% blast-furnace slag, 10% fly ash, 30% clinker, 8% gypsum and 1% compound agent. The mechanical and physical properties confirm the usefulness of RSFC2. The hydration characteristics of RSFC2 were characterized by XRD, FTIR, 27 Al MAS-NMR and SEM. As predominant hydration products, ettringite and amorphous C-S-H gel are principally responsible for the strength development of RSFC2. Comparing with the traditional production for ordinary Portland cement, this green technology is easier to be implemented and energy saving. This paper provides a key solution to effectively utilize bauxite-calcination-method red mud.

  5. Accelerated hydration of high silica cements

    International Nuclear Information System (INIS)

    Walker, Colin; Yui, Mikazu

    2012-01-01

    Current Japanese designs for high level radioactive waste (HLW) repositories anticipate the use of both bentonite (buffer and backfill material) and cement based materials. Using hydrated Ordinary Portland Cement (OPC) as a grouting material is undesirable because the associated high pH buffer will have an undisputed detrimental effect on the performance of the bentonite buffer and backfill and of the host rock by changing its porosity. Instead, hydrated low pH cement (LopHC) grouting materials are being developed to provide a pH inferior or equal to 11 to reduce these detrimental effects. LopHC grouting materials use mixtures of superfine OPC (SOPC) clinker and silica fume (SF), and are referred as high silica cements (HSC). The focus of the present study was to identify the development of the unhydrated and hydrated mineral assemblage and the solution chemistry during the hydration of HSC. Since hydration experiments of cementitious materials are notably slow, a ball mill was used to accelerate hydration. This was done for two reasons. Firstly, to develop a method to rapidly hydrate cement based materials without the need for higher temperatures (which can alter the mineral assemblage), and secondly, to ensure that the end point of hydration was reached in a reasonable time frame and so to realize the final mineralogy and solution chemistry of hydrated HSC

  6. Mineralogy of C-S-H belite hydrates incorporating Zn-Al-Ti layered double hydroxides

    Directory of Open Access Journals (Sweden)

    Amor F.

    2018-01-01

    Full Text Available Recently, the belitic cements with low alite content were the subject of several research works which aimed to replace the Ordinary Portland Clinker (OPC for ecological reasons (reduction of CO2 emissions, so to understand the reactivity of this cement, the hydration study of the C2S “dicalcium silicate” phase is primordial research step. As well for a clean environment, the TiO2 photocatalyst has been extensively applied in the science of building materials because of its ability to degrade the cement surface pollutants. New photocatalyst based layered double hydroxides (LDH associated with zinc, aluminium and TiO2 was introduced to increase the compatibility with mortars. The present work is subjected to investigate the effect of the layered double hydroxides on the hydration of C2S in following the evolution of hydration by X-ray diffraction at 2, 7, 28 and 90 days and analyzing the calcium/silicon ratio of different formed hydrates.

  7. Chemical evolution of cementitious materials

    International Nuclear Information System (INIS)

    Lothenbach, Barbara; Wieland, Erich

    2012-01-01

    Barbara Lothenback of EMPA, Switzerland gave an overview of the status of thermodynamic modelling for cementitious systems. Thermodynamic modelling of cementitious systems has been greatly facilitated in recent years by the development of more sophisticated geochemical software, of solid solution models for various cement phases, and by the collection of thermodynamic data for minerals relevant to cementitious systems over a wide range of temperature (0 to 100 deg. C). Based on these developments, thermodynamic modelling, coupled with kinetic equations that describe the dissolution of clinker as a function of time, can be used to: - Quantify the liquid and solid phase compositions of ordinary Portland cement and blended cements during the hydration process. - Evaluate compositional changes that occur in cementitious materials due to the use of various aggregates and other mineral additives (e.g. silica fume and blast furnace slag). - Predict degradation of cement in contact with the repository environment. Discussion of the paper included: What is our understanding of where aluminium resides in low-pH cements and what is our ability to model the behaviour of aluminium in these systems? The location of aluminium in low-pH cements depends on the overall Ca/Si ratio of the system and on the pH, but some aluminium enters the CSH gel as a CASH gel phase. The Swiss disposal programme is currently conducting some experiments to investigate this topic

  8. Trends in global CO2 emissions. 2012 Report

    Energy Technology Data Exchange (ETDEWEB)

    Olivier, J.G.J.; Peters, J.A.H.W. [PBL Netherlands Environmental Assessment Agency, Den Haag (Netherlands); Janssens-Maenhout, G. [Institute for Environment and Sustainability IES, European Commission' s Joint Research Centre JRC, Ispra (Italy)

    2012-07-15

    This report discusses the results of a trend assessment of global CO2 emissions up to 2011 and updates last year's assessment. This assessment focusses on the changes in annual CO2 emissions from 2010 to 2011, and includes not only fossil fuel combustion on which the BP reports are based, but also incorporates all other relevant CO2 emissions sources including flaring of waste gas during oil production, cement clinker production and other limestone uses, feedstock and other non-energy uses of fuels, and several other small sources. After a short description of the methods used (Chapter 2), we first present a summary of recent CO2 emission trends, by region and by country, and of the underlying trend of fossil fuel use, non-fossil energy and of other CO2 sources (Chapter 3). To provide a broader context of the global trends we also assess the cumulative global CO2 emissions of the last decade, i.e. since 2000, and compare it with scientific literature that analyse global emissions in relation to the target of 2C maximum global warming in the 21st century, which was adopted in the UN climate negotiations (Chapter 4). Compared to last year's report, Annex 1 includes a more detailed and updated discussion of the uncertainty in national and global CO2 emission estimates.

  9. A Review on the Use of Agriculture Waste Material as Lightweight Aggregate for Reinforced Concrete Structural Members

    Directory of Open Access Journals (Sweden)

    Kim Hung Mo

    2014-01-01

    Full Text Available The agriculture industry is one of the main industries in the Southeast Asia region due to its favourable conditions for plantations. In fact, Southeast Asia region is the world’s largest producer of palm oil and coconut. Nevertheless, vast plantation of these agriculture products leads to equally large amount of waste materials emanating from these industries. Previously, researchers have attempted to utilize the resulting waste materials such as oil palm shell, palm oil clinker, and coconut shell from these industries as lightweight aggregate to produce structural grade lightweight aggregate concrete. In order to promote the concept of using such concrete for actual structural applications, this paper reviews the use of such agriculture-based lightweight aggregate concrete in reinforced concrete structural members such as beam and slab, which were carried out by researchers in the past. The behaviour of the structural members under flexural, shear, and torsional load was also summarized. It is hoped that the knowledge attained from the paper will provide design engineers with better idea and proper application of design criteria for structural members using such agriculture waste as lightweight aggregate.

  10. Feasibility Studies of Palm Oil Mill Waste Aggregates for the Construction Industry

    Directory of Open Access Journals (Sweden)

    Jegathish Kanadasan

    2015-09-01

    Full Text Available The agricultural industry in Malaysia has grown rapidly over the years. Palm oil clinker (POC is a byproduct obtained from the palm oil industry. Its lightweight properties allows for its utilization as an aggregate, while in powder form as a filler material in concrete. POC specimens obtained throughout each state in Malaysia were investigated to evaluate the physical, chemical, and microstructure characteristics. Variations between each state were determined and their possible contributory factors were assessed. POC were incorporated as a replacement material for aggregates and their engineering characteristics were ascertained. Almost 7% of density was reduced with the introduction of POC as aggregates. A sustainability assessment was made through greenhouse gas emission (GHG and cost factor analyses to determine the contribution of the addition of POC to the construction industry. Addition of POC helps to lower the GHG emission by 9.6% compared to control specimens. By channeling this waste into the construction industry, an efficient waste-management system can be promoted; thus, creating a cleaner environment. This study is also expected to offer some guides and directions for upcoming research works on the incorporation of POC.

  11. Low Carbon Footprint mortar from Pozzolanic Waste Material

    Science.gov (United States)

    Mehmannavaz, Taha; Mehman navaz, Hossein Ali; Moayed Zefreh, Fereshteh; Aboata, Zahra

    2017-04-01

    Nowadays, Portland cement clinker leads to emission of CO2 into the atmosphere and therefore causes greenhouse effect. Incorporating of Palm Oil Fuel Ash (POFA) and Pulverized Fuel Ash (PFA) as partial cement replacement materials into mix of low carbon mortar decreases the amount of cement use and reduces high dependence on cements compared to ordinary mortar. The result of this research supported use of the new concept in preparing low carbon mortar for industrial constructions. Strength of low carbon mortar with POFA and PFA replacement in cement was affected and changed by replacing percent finesse, physical and chemical properties and pozzolanic activity of these wastes. Waste material replacement instead of Ordinary Portland Cement (OPC) was used in this study. This in turn was useful for promoting better quality of construction and innovative systems in construction industry, especially in Malaysia. This study was surely a step forward to achieving quality products which were affordable, durable and environmentally friendly. Disposing ash contributes to shortage of landfill space in Malaysia. Besides, hazard of ash might be another serious issue for human health. The ash disposal area also might create a new problem, which is the area's sedimentation and erosion.

  12. Effect of Air Pollutants on Rain Water Characteristics in Hammam Al-Aleel District/ Al-Erej Village South of Mosul City

    Directory of Open Access Journals (Sweden)

    Ayad F. Qasim

    2012-06-01

    Full Text Available This study focused on Hammam Al-Aleel district/ Al-Erej village which is located south of Mosul city. This area has been suffering from spreading the air-pollutants resulted from the chimneys of Hammam Al-Aleel cement factories. Different areas were chosen for collecting samples of the rain water from December 2008 to March 2009. The study showed that rain-water is generally basic. The tests show an increase in ( EC, Mg+2, Ca+2, Cl-1, SO4-2 and NO-1,  due to the air pollutants emitted from local industries. The concentration of heavy elements represented by  Pb and Cd were high and this increase is due to the source of these elements from burning of the crude oil which is used in running the rotating kiln to produce the clinker in cement factory, In addition to the fuel used for  running vehicle and the friction between tires and  road.

  13. Prefabricated RM Façade Panels - Search for the Safe Solution

    Science.gov (United States)

    Hulimka, Jacek; Kubica, Jan; Kałuża, Marta; Galman, Iwona

    2017-10-01

    The problem, which appeared during the design works on the untypical masonry openwork of the front elevation of the academic building in Poland was presented and discussed in this paper. The original solution of masonry external façade was too risky and practically impossible for realization from the workmanship point of view. For this reason authors were proposed to make this elevation wall as prefabricated construction consisted of medium scale prefabricated elevation panels made of openwork clinker units and masonry joints with reinforcement. Two solutions of prefabricated panels were elaborated: first by the design office and second one, significantly modified, proposed by the authors. Taking into consideration fact that proposed prefabricated panels are not the typical reinforced masonry possible to design based on Eurocode 6, the methodology of “supporting design by test” was accepted to verify the correctness of proposed solutions. The carried out tests of both types of prefabricated panels with results and their discussion are also presented here. The results have shown the lack of safety for the first type of prefabricates and good behaviour, safety and durability of the final, modified solution.

  14. Survey report of year 2000 version. Basic survey project for promoting joint implementation. Comprehensive feasibility study on energy conservation and reduction of CO2 emission at PT Indocement Tunggal Prakarsa Tbk.

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    In order to promote the COP3 joint implementation, discussions were given on the Citeureup factory of Indocement in Indonesia. The discussions were given on improvement of the grate type air quenching clinker cooler (AQC), improvement in the final crushing process, and waste heat recovering electric power generation utilizing exhaust gas from the AQC. Annual energy conservation would amount to 61,866 toe at the energy saving rate of 10.9%. CO2 emission will be reduced annually by 191,417 tons. The total investment amount was calculated 5,988,025,000 yen. Profitability was discussed under an assumption of fund raised from long-term loan at 90% and from the own fund at 10%. When using the environmental special Yen credit, the FIRR on investment after tax would be 5.8%, and the recovery period would be 11 years, which are within the range of feasibility. Even on the ex-Exim Bank Export Finance base, the period would be 12 years, which is also within the range of feasibility. However, if the plan is based on general loans, the FIRR after tax would be 6.4%, being lower than the interest rate of 8.2%, which is inadequate. In order to apply the environmental special Yen credit to energy saving measures in private businesses, clarification of the CDM and basic agreement between the governments are indispensable. (NEDO)

  15. Use of residual wood in the cement manufacturing process

    International Nuclear Information System (INIS)

    Gue, R.

    2005-01-01

    This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

  16. Portland cement hydration and early setting of cement stone intended for efficient paving materials

    Science.gov (United States)

    Grishina, A.

    2017-10-01

    Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

  17. Environmental Assessment of Different Cement Manufacturing ...

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  18. An Alternative Quality Control Technique for Mineral Chemistry Analysis of Portland Cement-Grade Limestone Using Shortwave Infrared Spectroscopy

    Directory of Open Access Journals (Sweden)

    Nasrullah Zaini

    2016-11-01

    Full Text Available Shortwave infrared (SWIR spectroscopy can be applied directly to analyze the mineral chemistry of raw or geologic materials. It provides diagnostic spectral characteristics of the chemical composition of minerals, information that is invaluable for the identification and quality control of such materials. The present study aims to investigate the potential of SWIR spectroscopy as an alternative quality control technique for the mineral chemistry analysis of Portland cement-grade limestone. We used the spectroscopic (wavelength position and depth of absorption feature and geochemical characteristics of limestone samples to estimate the abundance and composition of carbonate and clay minerals on rock surfaces. The depth of the carbonate (CO3 and Al-OH absorption features are linearly correlated with the contents of CaO and Al2O3 in the samples, respectively, as determined by portable X-ray fluorescence (PXRF measurements. Variations in the wavelength position of CO3 and Al-OH absorption features are related to changes in the chemical compositions of the samples. The results showed that the dark gray and light gray limestone samples are better suited for manufacturing Portland cement clinker than the dolomitic limestone samples. This finding is based on the CaO, MgO, Al2O3, and SiO2 concentrations and compositions. The results indicate that SWIR spectroscopy is an appropriate approach for the chemical quality control of cement raw materials.

  19. Influence Of Cement Kiln Dust As Partial Replacement On Some Properties Of Ordinary And White Portland Cement

    Directory of Open Access Journals (Sweden)

    Salah Sharif

    2013-04-01

    Full Text Available Cement Kiln Dust (CKD is produced as a solid waste with large quantities during manufacturing of Portland cement clinker. The possibility of utilizing CKD as partial replacement for Ordinary Portland Cement (OPC and White Portland Cement (WPC produced in factories of the Iraqi cement state company has been examined in this study to fulfil the environmental and economical aims. Different percentages of CKD were blended with OPC and WPC mixes. The results show that the amount of water for normal consistency were increased with about 39 % and 31 % for OPC and WPC blended with 25 % CKD. The setting time (initial and final decreases with increasing percent of CKD added. Compressive strength decreases slightly with increasing CKD content up to 10 %. For 7- day curing time, it decreases 7 % and 9 % for OPC and WPC mixes, respectively. As percent of added CKD increases to more than 10 %, the compressive strength and other parameters where affected significantly. Overall results proved that OPC and WPC blended with up to 10 % CKD are admissible for passing relevant specification requirements.

  20. Use of copper slag in the manufacture of Portland cement

    Directory of Open Access Journals (Sweden)

    Aquilar Elguézabal, A.

    2006-03-01

    Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

  1. Correlating cement characteristics with rheology of paste

    International Nuclear Information System (INIS)

    Vikan, H.; Justnes, H.; Winnefeld, F.; Figi, R.

    2007-01-01

    The influence of cement characteristics such as cement fineness and clinker composition on the 'flow resistance' measured as the area under the shear stress-shear rate flow curve has been investigated. Three different types of plasticizers namely naphthalene sulphonate-formaldehyde condensate, polyether grafted polyacrylate, and lignosulphonate have been tested in this context on 6 different cements. The flow resistance correlated well with the cement characteristic (Blaine.{d.cC 3 A + [1 - d].C 3 S}) where the factor d represents relative reactivity of cubic C 3 A and C 3 S while cC 3 A and C 3 S represent the content of these minerals. It was found to be either a linear or exponential function of the combined cement characteristic depending on plasticizer type and dosage. The correlation was valid for a mix of pure cement and cement with fly ash, limestone filler (4%), as well as pastes with constant silica fume dosage, when the mineral contents were determined by Rietveld analysis of X-ray diffractograms

  2. Investigation on the potential of waste cooking oil as a grinding aid in Portland cement.

    Science.gov (United States)

    Li, Haoxin; Zhao, Jianfeng; Huang, Yuyan; Jiang, Zhengwu; Yang, Xiaojie; Yang, Zhenghong; Chen, Qing

    2016-12-15

    Although there are several methods for managing waste cooking oil (WCO), a significant result has not been achieved in China. A new method is required for safe WCO management that minimizes the environmental threat. In this context, this work was developed in which cement clinker and gypsum were interground with various WCOs, and their properties, such as grindability, water-cement ratio required to achieve a normal consistency, setting times, compressive strength, contents of calcium hydroxide and ettringite in the hardened paste, microstructure and economic and environmental considerations, were addressed in detail. The results show that, overall, WCO favorably improves cement grinding. WCO prolonged the cement setting times and resulted in longer setting times. Additionally, more remarkable effects were found in cements in which WCO contained more unsaturated fatty acid. WCOs increased the cement strength. However, this enhancement was rated with respect to the WCO contents and components. WCOs decreased the CH and AFt contents in the cement hardened paste. Even the AFt content at later ages was reduced when WCO was used. WCO also densify microstructure of the hardened cement paste. It is economically and environmentally feasible to use WCOs as grinding aids in the cement grinding process. These results contribute to the application of WCOs as grinding aids and to the safe management of WCO. Copyright © 2016 Elsevier Ltd. All rights reserved.

  3. The Effect of the Wear of Rotor Pins on Grinding Efficiency in a High-speed Disintegrator

    Directory of Open Access Journals (Sweden)

    Karel DVOŘÁK

    2018-02-01

    Full Text Available One of the directions intensively investigated in the field of milling is high-energy milling (HEM. One type of HEM is high-speed grinding in high-speed disintegrators. This type of mill is particularly suitable for the grinding and activation of fine powder materials. It has several advantages, such as a very intensive and continual refining process. One disadvantage is that its grinding pins are prone to abrasion, which may result in a decrease of the efficiency of grinding. This effect was investigated in this paper. Laboratory high speed disintegrator DESI 11 with steel pins was used. Portland clinker was chosen for the experiment, because of its average hardness. After each kilogram of the milled material, a sample was taken and the weight loss of the rotors was measured. The wear of the rotors was also measured using the 3D optical scanner ATOS Triple Scan. Results show that wear of rotors has a significant impact on the grinding efficiency.DOI: http://dx.doi.org/10.5755/j01.ms.24.1.17737

  4. Modernization of Byuzmeyinsky Cement Plant

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    With an objective of saving energy and reducing greenhouse gas emission, investigations and discussions were given on a modernization project for Byuzmeyinsky Cement Factory, the only cement factory in Turkmenistan. Byuzmeyinsky Cement Factory uses the wet process which consumes a large amount of energy, is inferior in production efficiency and quality, and discharging a great amount of greenhouse effect gas. The present project will execute change of the raw material crusher into a vertical roll mill for one of the four wet kilns, and change of the facilities for raw material powder mixing and storing and clinker manufacturing into dry-type facilities using the NSP system. As a result of the discussions, the energy saving effect would be 86,321 tons of crude oil equivalent annually, and the greenhouse gas emission reducing effect would be 224,467 t-CO2 annually. The total fund amount required for the project is estimated to be 90,211,000 dollars. With regard to the profitability, the internal financial profit rate would be 9.71% after tax, and the ROE would be 18.62%, whereas the project is considered feasible. (NEDO)

  5. Achievement report for fiscal 2000 on development of technology related to new recycled products. Research and development of simultaneous recovery of chlorine contained in waste plastics and alkali contained in waste glass bottles; 2000 nendo shinki recycle seihin nado kanren gijutsu kaihatsu seika hokokusho. Hai plastic gan'yu enso to hai glass bin gan'yu alkali no doji kaishu ni kakawaru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Researches have been made on a technology to have alkali contained in waste glass bottles reacted with chlorine contained in waste plastics to separate and remove salt, and reuse the residues as a resource for cement raw material. This paper summarizes the achievements in fiscal 2000. In the research, glass powder pulverized to 5 to 10 {mu} m, calcium carbonate, iron oxide, and alumina were used to prepare raw material for the ordinary Portland cement. Vinyl chloride pulverized to 3 mm was added into this cement raw material so that chlorine-alkali equivalent ration will be 1.0, and the material was sintered in a rotary kiln at 800 to 1,400 degrees C. As a result, it was discovered that salt is produced from the alkali in glass and the chlorine in vinyl chloride, whereas the produced salt volatilizes when heated to 1,200 degrees C or higher, and clinker containing low chlorine and alkali can be produced. The test result reveals that the control range of the chlorine and alkali ratio is from 1.0 to 1.1. The remaining problems are measures against carbon monoxide and dioxin contained in the exhaust gas, and treatment of dust containing salt. (NEDO)

  6. Modeling and Prediction of Coal Ash Fusion Temperature based on BP Neural Network

    Directory of Open Access Journals (Sweden)

    Miao Suzhen

    2016-01-01

    Full Text Available Coal ash is the residual generated from combustion of coal. The ash fusion temperature (AFT of coal gives detail information on the suitability of a coal source for gasification procedures, and specifically to which extent ash agglomeration or clinkering is likely to occur within the gasifier. To investigate the contribution of oxides in coal ash to AFT, data of coal ash chemical compositions and Softening Temperature (ST in different regions of China were collected in this work and a BP neural network model was established by XD-APC PLATFORM. In the BP model, the inputs were the ash compositions and the output was the ST. In addition, the ash fusion temperature prediction model was obtained by industrial data and the model was generalized by different industrial data. Compared to empirical formulas, the BP neural network obtained better results. By different tests, the best result and the best configurations for the model were obtained: hidden layer nodes of the BP network was setted as three, the component contents (SiO2, Al2O3, Fe2O3, CaO, MgO were used as inputs and ST was used as output of the model.

  7. Use of waste brick as a partial replacement of cement in mortar.

    Science.gov (United States)

    Naceri, Abdelghani; Hamina, Makhloufi Chikouche

    2009-08-01

    The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

  8. Characterization of composite materials based on cement-ceramic powder blended binder

    Science.gov (United States)

    Kulovaná, Tereza; Pavlík, Zbyšek

    2016-06-01

    Characterization of newly developed composite mortars with incorporated ceramic powder coming from precise brick cutting as partial Portland cement replacement up to 40 mass% is presented in the paper. Fine ceramic powder belongs to the pozzolanic materials. Utilization of pozzolanic materials is accompanied by lower request on energy needed for Portland clinker production which generally results in lower production costs of blended binder and lower CO2 emission. In this paper, the ceramic powder is used in cement based mortar composition in amount of 8, 16, 24, 32, and 40 mass% of cement. Chemical composition of ceramic powder is analyzed by X-Ray Fluorescence and X-Ray Diffraction. The particle size distribution of ceramics is accessed on laser diffraction principle. For 28 days cured mortar samples, basic physical and mechanical properties are experimentally determined. The obtained results demonstrate that ceramic powder has potential to replace a part of Portland cement in composition of cement based composites and to reduce negative environmental impact of their production.

  9. Characterisation of dust material emitted during harbour operations (HADA Project)

    Energy Technology Data Exchange (ETDEWEB)

    Moreno, N.; Alastuey, A.; Querol, X.; Artinano, B.; Guerra, A.; Luaces, J.A.; Lorente, A.; Basora, J. [CSIC, Institute of Earth Science ' Jaume Almera' , Barcelona (Spain)

    2007-09-15

    The aim of this work is to compile an inventory of the main characteristics (chemical, morphological, mineralogical and grain size parameters) of the bulk cargo materials and of the material emitted during different port operations for possible use as tracers of the fugitive PM emission sources. For all cases, the tracer characteristics determined for each bulk material were also identified in the corresponding PM material emitted. This inventory could assist the harbour authorities to identify the origin of high PM events recorded by air quality monitoring networks in harbour areas, and could also help modellers to predict the impact of harbour activities on ambient PM levels. The harbour of Tarragona (north-east Spain) was selected for this study given the high volume of solids in bulk handled. To this end, 12 handling operations of selected materials (clinker, phosphate, pyrite ash, Mn mineral, fine Si-Mn, coke (coal), bituminous coal, tapioca, soybean, alfalfa, corn, andalusite) were selected for the characterisation of suspended and deposited PM. In spite of the coarse grain size distribution of these bulk cargo materials, with a very low % in the fraction {lt}10 {mu}m, manipulation of these materials during harbour operations may result in high emissions of PM 10 with relatively high levels of potential toxic elements. Furthermore, ambient PM 10 in the area with the highest traffic density of the harbour was also sampled and characterised.

  10. Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste; Mineralogia y microestructura de dos cementos mexicanos Portland para el confinamiento de desechos radiactivos

    Energy Technology Data Exchange (ETDEWEB)

    Galicia A, E. [Universidad Autonoma del Estado de Mexico, Facultad de Ciencias, Campus El Cerrillo, Piedras Blancas, Carretera Toluca-Ixtlahuaca Km. 15.5, Estado de Mexico (Mexico); Badillo A, V. E.; Ramirez S, J. R. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Nava E, N., E-mail: nasiega_181@hotmail.com [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas No. 152, Col. San Bartolo Atepehuacan, 07730 Mexico D. F. (Mexico)

    2014-10-15

    The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

  11. Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

    Science.gov (United States)

    Kirgiz, Mehmet Serkan

    2014-01-01

    Effects of chemical compositions changes of blended-cement pastes (BCPCCC) on some strength gains of blended cement mortars (BCMSG) were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC) were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP) or 6%, 20%, 21%, and 35% brick powder (BP) for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min). Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC) and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS) and flexural strengths (FS) of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2), sodium oxide (Na2O), and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2) at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM) in comparison with reference mortars (RM) at whole cure days as MP up to 6% or BP up to 35% was blended for cement. PMID:24587737

  12. Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

    Directory of Open Access Journals (Sweden)

    Mehmet Serkan Kirgiz

    2014-01-01

    Full Text Available Effects of chemical compositions changes of blended-cement pastes (BCPCCC on some strength gains of blended cement mortars (BCMSG were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP or 6%, 20%, 21%, and 35% brick powder (BP for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min. Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS and flexural strengths (FS of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2, sodium oxide (Na2O, and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2 at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM in comparison with reference mortars (RM at whole cure days as MP up to 6% or BP up to 35% was blended for cement.

  13. Use of waste brick as a partial replacement of cement in mortar

    International Nuclear Information System (INIS)

    Naceri, Abdelghani; Hamina, Makhloufi Chikouche

    2009-01-01

    The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

  14. Scenario Study on PM emission Reduction in Cement Industry

    Science.gov (United States)

    Tang, Qian; Chen, Xiaojun; Xia, Xin; Wang, Lijuan; Wang, Huili; Jin, Ling; Yan, Zhen

    2018-01-01

    Cement industry is one of the high pollution industries in China. Evaluation of the primary particulate matter (PM) emission status and the reduction potential is not only important for our understanding of the effectiveness of current pollution control measures but also vital for future policy design. In this study, PM emitted from cement producing process in 2014 was calculated using an emission factor method. Three PM emission control scenarios were set up considering source control, process management and end-of-pipe treatment, and the PM emission reduction by 2020 under the three scenarios was predicted, respectively. In 2014, the primary PM emission from cement industry was 1.95 million tons. By 2020, the productions of cement and clinker were expected to increase by 12% and 7%, respectively, and the PM emission would increase by about 10%. By implementation of GB4915-2013 and comprehensive control of fugitive PM emission, the PM emission would probably be reduced by 34%. Another 7% decrease would be expected from source control. The second scenario can be considered as an assessment of the effectiveness of the revised emission standard, and this research can be used as a technical support to the environmental management authorities to make relevant policies.

  15. Ways to achieve optimum utilization of waste gas heat in cement kiln plants with cyclone preheaters

    Energy Technology Data Exchange (ETDEWEB)

    Steinbiss, E

    1986-02-01

    Kiln exit gases and the exhaust gases from clinker coolers often cannot be fully utilized in drying plants. In such cases a part of the heat content of the gases should be utilized for water heating. In addition, it is possible to utilize the waste gas heat in conventional steam boilers, with which, depending on design, it is possible to generate electricity at a rate of between 10-30 kWh/t (net output). A new and promising method of utilization of waste gas heat is provided by precalcining systems with bypass, in which up to 100% of the kiln exit gases can be economically bypassed and be utilized in a steam boiler, without requiring any cooling. A development project, already started, gives information on the operational behaviour of such a plant and on the maximum energy recoverable. Alternatively, the bypass gases may, after partial cooling with air or preheater exit gas, be dedusted and then utilized in a grinding/drying plant. Furthermore, they can be used in the cement grinding process for the drying of wet granulated blastfurnace slag or other materials. For this it is not necessary to dedust the bypass gases.

  16. The emission of particulate matters and heavy metals from cement kilns – case study: co-incineration of tires in Serbia

    Directory of Open Access Journals (Sweden)

    Dušan Todorović

    2010-09-01

    Full Text Available Co-incineration of wastes started more than 20 years ago. In the last 10 years, the use of alternative fuels in the cement industry is continuously increasing. The use of solid wastes in cement kilns is one of the best technologies for a complete and safe destruction of these wastes, due to the fact that there is a simultaneous benefit of destroying wastes and getting the energy. However, particulate matters (PM and gaseous chemicals emitted from a source into the environment could be directly transmitted to humans through air inhalation. Therefore, for accurate health risk estimation, the emission of pollutants must be determined. In this work, the analysis of the emission of different pollutants when replacing partially the fuel type used in a cement kiln is done. PM, PM10, heavy metals and inorganic pollutants are analyzed. The methods used for sampling and analysis are the standard methods suggested by the EU regulations for stack analysis. Experimental results have shown the encouraging results: in particular clinker characteristics were unmodified, and stack emissions (NOx, SO2 and CO mainly were in the case of tires, slightly incremented but remaining almost always below the law imposed limits, and in some cases were even decreased.

  17. New developments of high dust-SCR technology in the cement industry results of pilot tests in Solnhofen and development state of a full scale SCR unit; Nouveaux developpements de la technologie SCR ''High Dust'' dans l'industrie du ciment - resultats de tests pilotes a Solnhoffen et etat de developpement d'une unite pilote a l'echelle

    Energy Technology Data Exchange (ETDEWEB)

    Samant, G. [Lurgi Energie und Entsorgung GmbH, Frankfurt (Germany); Sauter, G. [Soinhofer Portland Zementwerke AG, Solnhofen (Germany); Haug, N. [Agence Federale de l' Environnement, Berlin (Germany)

    2001-07-01

    The production of clinker in the cement industry involve the formation of nitrous oxides, and the emission limits are becoming more stringent from year to year. The added up total NOx emissions from the European cement industry amounts at present approx. 450.000 Mg/year. As such it is high time for the decision to develop and implement a technology to reduce NOx-emissions. At present SCR technology which is implemented in the glass industry, waste incineration and power plants seems to be the best economical and ecological solution for cement industry. In the period time from 1997 to the end of 1999 pilot plant test work was carried out by the companies 'Solnhofer Portland Zementwerke AG' and 'mg Engineering Lurgi' in the cement plant in Solnhofen. The results of pilot plan test work show that NOx reduction rates above 90% with NH{sub 3} slip less then 5 vppm can be achieved. The results of the test work with different type of catalysts are discussed. Based on the results of the test work a suitable SCR-process for cement industry is developed. At present a High-Dust-SCR demonstration plant at 'Solnhofer Portland Zementwerke AG' with the help of German Federal Environmental Agency, UBA-Berlin, is under commissioning and going on stream. (authors)

  18. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

    International Nuclear Information System (INIS)

    Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

    2013-01-01

    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  19. Influence of limestone on the hydration of Portland cements

    International Nuclear Information System (INIS)

    Lothenbach, Barbara; Le Saout, Gwenn; Gallucci, Emmanuel; Scrivener, Karen

    2008-01-01

    The influence of the presence of limestone on the hydration of Portland cement was investigated. Blending of Portland cement with limestone was found to influence the hydrate assemblage of the hydrated cement. Thermodynamic calculations as well as experimental observations indicated that in the presence of limestone, monocarbonate instead of monosulfate was stable. Thermodynamic modelling showed that the stabilisation of monocarbonate in the presence of limestone indirectly stabilised ettringite leading to a corresponding increase of the total volume of the hydrate phase and a decrease of porosity. The measured difference in porosity between the 'limestone-free' cement, which contained less than 0.3% CO 2 , and a cement containing 4% limestone, however, was much smaller than calculated. Coupling of thermodynamic modelling with a set of kinetic equations which described the dissolution of the clinker, predicted quantitatively the amount of hydrates. The quantities of ettringite, portlandite and amorphous phase as determined by TGA and XRD agreed well with the calculated amounts of these phases after different periods of time. The findings in this paper show that changes in the bulk composition of hydrating cements can be followed by coupled thermodynamic models. Comparison between experimental and modelled data helps to understand in more detail the dominating processes during cement hydration

  20. Quantitative study of Portland cement hydration by X-Ray diffraction/Rietveld analysis and geochemical modeling

    Science.gov (United States)

    Coutelot, F.; Seaman, J. C.; Simner, S.

    2017-12-01

    In this study the hydration of Portland cements containing blast-furnace slag and type V fly ash were investigated during cement curing using X-ray diffraction, with geochemical modeling used to calculate the total volume of hydrates. The goal was to evaluate the relationship between the starting component levels and the hydrate assemblages that develop during the curing process. Blast furnace-slag levels of 60, 45 and 30 wt.% were studied in blends containing fly ash and Portland cement. Geochemical modelling described the dissolution of the clinker, and predicted quantitatively the amount of hydrates. In all cases the experiments showed the presence of C-S-H, portlandite and ettringite. The quantities of ettringite, portlandite and the amorphous phases as determined by XRD agreed well with the calculated amounts of these phases after different periods of time. These findings show that changes in the bulk composition of hydrating cements can be described by geochemical models. Such a comparison between experimental and modelled data helps to understand in more detail the active processes occurring during cement hydration.

  1. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis; Avaliacao de cimento Portland a partir da difracao de raios X associada a analise por agrupamento

    Energy Technology Data Exchange (ETDEWEB)

    Gobbo, Luciano de Andrade, E-mail: luciano.gobbo@panalytical.com [Panalytical Brasil, Sao Paulo, SP (Brazil); Montanheiro, Tarcisio Jose, E-mail: tarcisio.montanheiro@gmail.com [Instituto Geologico, Secretaria de Estado do Meio Ambiente, Sao Paulo, SP (Brazil); Montanheiro, Filipe, E-mail: flpmontanheiro@gmail.com [Universidade Estadual Paulista (LEBAC/UNESP), Rio Claro, SP (Brazil). Departamento de Geologia Aplicada. Lab. de Estudos de Bacias; Sant' Agostino, Lilia Mascarenhas, E-mail: agostino@usp.br [Universidade de Sao Paulo (USP), SP (Brazil). Instituto de Geociencias. Departamento de Geologia Sedimentar e Ambiental

    2013-12-15

    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  2. Fiscal 1999 technical survey report. Model project implementation feasibility study in India on cement calcination facilities waste heat recovery; 1999 nendo Indo ni okeru cement shosei setsubi hainetsu kaishu model jigyo jisshi kanosei chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    India produces 96-million tons/year of cement, ranking fourth in the world, and 55% of the yield comes from 1-million tons/year plants. Some of the waste heat from the manufacturing process is used to dry materials, etc., but much is discharged into the atmosphere. Estimation is made of the energy conservation effect expected to be brought about in case the waste heat power generation technology which is in use to good effect in Japan is introduced into Indian cement plants whose clinker production exceeds 3,000 tons/day. As the result, it is concluded that the model project may be implemented at any of the four plants for which power generation capability and CO2 reduction effect are tentatively calculated below. There will be power generation of 7,300kW and CO2 reduction of 43,125 tons for the Guijarat Ambuja Cement Ltd./Ambuja Cement Eastern plant; power generation of 7,700kW and CO2 reduction of 901,960 tons for the India Cement Ltd./Rassi Cement plant; power generation of 45,098kW and CO2 reduction of 1,140,220 tons for the Larsen and Toubro Ltd./Hirmi plant; and power generation of 5,450kW and CO2 reduction of 32,230 tons for the J. K. Corp Ltd./Lakshmi Cement Sirohi plant. (NEDO)

  3. Summary of investigations of uranium deposits in the Pumpkin Buttes area, Johnson and Campbell Counties, Wyoming

    Science.gov (United States)

    Troyer, Max L.; McKay, Edward J.; Soister, Paul E.; Wallace, Stewart R.

    1954-01-01

    Uranium minerals were discovered in the Pumpkin Buttes area, Campbell and Johnson Counties, Wyo., by the U. S. Geological Survey in October 1951. From June to November 1952, an area of about 750 square miles was examined for uranium deposits, and 211 localities having abnormally high radioactivity were found; uranium minerals are visible at 121 of these localities. All known uranium mineralization in the area is restricted to sandstones of the Wasatch formation, except sparsely disseminated uranium in the sandstone of the White River formation, which caps the Pumpkin Buttes, mid several localities on the Great Pine Ridge southwest of the Pumpkin Buttes where iron-saturated sandstone and clinker in the Fort Union formation have above-normal radioactivity. The uranium occurrences in the Wasatch formation are in a red sandstone zone 450 to 900 feet above the base of the formation and are of two types: small concretionary masses of uranium, iron, manganese and vanadium minerals in sandstone, and irregular zones in which uranium minerals are disseminated in sandstone. The second type is usually larger but of lower grade than the first. Most of the localities at which uranium occurs are in a north-trending belt about 60 miles long and 18 miles in maximum width.

  4. FY 1998 annual report on power generation by waste heat from cement production in China; Chugoku ni okeru cement hainetsu hatsuden 1998 nendo chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    This project is to implement a feasibility study for applying waste heat power generation, which have been already commercialized in Japan and producing remarkable results, to China's cement plants producing 3,500 t/d or more of clinker, and thereby to try to establish a link with the Japan's clean development mechanism. It is expected that introduction of these systems improves energy use efficiency and environments in China. The study results indicate that the project for a Tongling Conch plant could generate power of 15,000 kW, reducing CO2 emissions by 89,178 t/y and cumulatively 1,783,560 tons in the 20-year period. The results also indicate that the project will be highly profitable, with an estimated internal return rate of as high as 33.78%. The project for a Huaxin plant could generate power of 8,400 kW, reducing CO2 emissions by 48,412 t/y and cumulatively 968,240 tons in the 20-year period, annually saving power charges by 325 million yen and bringing an internal return rate of 10.72%. (NEDO)

  5. Contribution to the study of wastes stabilization by sulfo-aluminate cement

    International Nuclear Information System (INIS)

    Peysson, S.

    2005-02-01

    Calcium sulfo-aluminate cement is mainly composed of yeelimite known to be a precursor of ettringite formation. Ettringite is able to incorporate several heavy metals by isomorphous substitutions without altering its crystalline structure. The design of a binder required for immobilizing heavy metals was undertaken. The hydration study of clinker, and cement containing 4 amounts of gypsum has been carried out by means of XRD, DTA and IR spectrometry. It was pointed out that the addition of gypsum enhances hydration. Two binders were selected: 80/20 and 70/30. The immobilisation of 7 pollutants was very successful. Nevertheless, damages appeared with the binder 70/30 containing sodium chromate and dichromate: sodium caused activation of yeelimite reactivity and important dissolution of gypsum leading to important ettringite production. With a great amount of gypsum (30 %), dissolution led to secondary ettringite formation which damaged the hardened paste. Adding polyol enhances the retention of sodium chromate. On the other hand, the immobilisation of two types of weakly radioactive wastes supplied by CEA has been made. Results obtained in terms of setting time, compressive strength and leaching were excellent. (author)

  6. Pore-structure and microstructural investigation of organomodified/Inorganic nano-montmorillonite cementitious nanocomposites

    Science.gov (United States)

    Papatzani, Styliani; Grammatikos, Sotirios; Adl-Zarrabi, Bijan; Paine, Kevin

    2018-04-01

    In the present paper, the effect of three different types of nano-montmorillonite dispersions (nMt) on the (i) microstructure as witnessed by Scanning Electron Microscopy, (ii) long term density measurements and (iii) pore structure as determined via Mercury Intrusion Porosimetry of Portland - limestone cement formulations have been compared, in an effort to determine the upper and lower bound of nMt addition in cementitious nanocomposites. The reference formulation, contained 60% PC and 40% LS by mass of binder aiming at the minimization of clinker and maximization of other constituents. Two aqueous organomodified NMt dispersions (one dispersed with non-ionic fatty alcohol and the other with anionic alkyl aryl sulphonate) and one aqueous inorganic NMt dispersion (dispersed with sodium tripolyphosphate) were added at 0.5, 1, 2, 4 and 5.5% by mass of solids as replacement of Portland cement. The water to solids ratio was kept constant at 0.3. The inorganic nMt showed the greatest potentials for microstructural enhancement. The way in which the level of the nMt platelet separation affected the pastes was discussed. The research reported was part of a much broader project supported by the EU.

  7. Critical aspects of nano-indentation technique in application to hardened cement paste

    International Nuclear Information System (INIS)

    Davydov, D.; Jirasek, M.; Kopecky, L.

    2011-01-01

    Several open questions related to the experimental protocol and processing of data acquired by the nano-indentation (NI) technique are investigated. The volume fractions of mechanically different phases obtained from statistical NI (SNI) analysis are shown to be different from those obtained by back-scattered electron (BSE) image analysis and X-ray diffraction (XRD) method on the same paste. Judging from transmission electron microscope (TEM) images, the representative volume element of low-density calcium-silicate hydrates (C-S-H) can be considered to be around 500 nm, whereas for high-density C-S-H it is about 100 nm. This raises the question how the appropriate penetration depth for NI experiments should be selected. Changing the maximum load from 1 mN to 5 mN, the effect of penetration depth on the experimental results is studied. As an alternative to the SNI method, a 'manual' indentation method is proposed, which combines information from BSE and atomic-force microscopy (AFM), coupled to the NI machine. The AFM allows to precisely indent a high-density C-S-H rim around unhydrated clinkers in cement paste. Yet the results from that technique still show a big scatter.

  8. Effect of Additives and Fuel Blending on Emissions and Ash-Related Problems from Small-Scale Combustion of Reed Canary Grass

    Directory of Open Access Journals (Sweden)

    Sébastien Fournel

    2015-07-01

    Full Text Available Agricultural producers are interested in using biomass available on farms to substitute fossil fuels for heat production. However, energy crops like reed canary grass contain high nitrogen (N, sulfur (S, potassium (K and other ash-forming elements which lead to increased emissions of gases and particulate matter (PM and ash-related operational problems (e.g., melting during combustion. To address these problematic behaviors, reed canary grass was blended with wood (50 wt% and fuel additives (3 wt% such as aluminum silicates (sewage sludge, calcium (limestone and sulfur (lignosulfonate based additives. When burned in a top-feed pellet boiler (29 kW, the four blends resulted in a 17%–29% decrease of PM concentrations compared to pure reed canary grass probably because of a reduction of K release to flue gas. Nitrogen oxides (NOx and sulfur dioxide (SO2 emissions varied according to fuel N and S contents. This explains the lower NOx and SO2 levels obtained with wood based products and the higher SO2 generation with the grass/lignosulfonate blend. The proportion of clinkers found in combustion ash was greatly lessened (27%–98% with the use of additives, except for lignosulfonate. The positive effects of some additives may allow agricultural fuels to become viable alternatives.

  9. Managing environmental liabilities at manufactured gas sites

    International Nuclear Information System (INIS)

    Koch, G.S.; Ammann, P.R.; Kolbe, A.L.

    1994-01-01

    Many gas and electric utilities have inherited environmental liabilities from some of the more than 1,500 former manufactured gas plants (MGPs) which supplied a major source of energy in the US from the early 1800s to the mid 1900s. Common materials found at these sites include coal and oil tars, tar/water emulsions, sludges, spent oxides (including cyanide compounds), lampblack, ash, and clinker. There are several issues related to the cleanup of these former MGP sites that benefit from strategic management. First, utilities faced with near-term decisions can carefully analyze and document the value and impact of alternative strategies under various uncontrollable ''future states of the world'', expanding the analysis to review the more global, long-term impacts of near-term decisions, while at the same time creating the necessary documentation in case prudence becomes an issue in the future. Second, throughout the site assessment and remedial process, utilities can employ decision analytic tools to map out possible remediation, cost recovery, and litigation strategies as well as their potential costs, thus providing early information to focus management attention and expenditures on areas with the highest benefit. Third, in many states, utilities are and will be involved in rate hearings concerning the recovery of environmental costs, requiring attention to questions concerning who should pay--the ratepayer or the shareholder. This paper describes analytical tools and economic arguments that have been sued by several utilities to address management of these environmental liabilities

  10. Aprovechamiento energético de aceites usados y su contribución a la economía circular mediante elcoprocesamiento en hornos cementeros

    Directory of Open Access Journals (Sweden)

    Andrade-Domínguez, Francisco

    2017-09-01

    Full Text Available The aim of this research was to evaluate the energetic utilization of waste-oils, generated by the Riobamba city car park and its contribution to environmental sustainability, through co-processing in cement kilns. On the other side, to realize an energy valorization identifying the technology of co-processing in cement kilns, proposing alternatives of environmental sustainability, through a system of management before the final disposition of used oils in plants of cement production. The research employed the Variance Analysis (ANOVA as the methodological strategy, as a suitable alternative for the development of variables of the physical-chemical composition of waste oils above co-processing and environmental sustainability criteria. The results show an optimum mixture that complies with physico-chemical properties for the proposed co-processing in the rotary Clinker kiln of UCEM CEMC Chimborazo Factory.In addition, ananalysis of the income of the project was made, proving that it is a profitable project and therefore financially feasible.

  11. Municipal Sewage Sludge Drying Treatment by an Composite Modifier

    Directory of Open Access Journals (Sweden)

    Na Wei

    2012-01-01

    Full Text Available A sludge composite modifier (SCM which comprises a mixture of three cementitious components was proposed for sludge drying and stabilization. Effect of SCM components on sludge moisture content was analyzed using uniform design and the optimum composition of SCM was determined by computer-aided modeling and optimization. To compare the drying effect of SCM, quicklime, and Portland cement, the effects of material content and curing time on moisture content of sludge were also studied. The results showed that the optimum ratio of modifier component was slag/cement clinker/dihydrate gypsum = 0.64/0.292/0.068 and the moisture content of SCM-stabilized sludge decreased with the increasing material content and extending curing time. Besides, the experimental results showed that optimized SCM behaved better than quicklime and Portland cement in sludge semi-drying and XRD analysis revealed that the main hydrated product of stabilization was ettringite, which played an important role in the effective drying process. Sewage sludge stabilized using SCM could be used as an effective landfill cover.

  12. Feasibility study on effective use of energy in the cement manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  13. Influence of Thermal Treatment Conditions on the Properties of Dental Silicate Cements

    Directory of Open Access Journals (Sweden)

    Georgeta Voicu

    2016-02-01

    Full Text Available In this study the sol-gel process was used to synthesize a precursor mixture for the preparation of silicate cement, also called mineral trioxide aggregate (MTA cement. This mixture was thermally treated under two different conditions (1400 °C/2 h and 1450 °C/3 h followed by rapid cooling in air. The resulted material (clinker was ground for one hour in a laboratory planetary mill (v = 150 rot/min, in order to obtain the MTA cements. The setting time and mechanical properties, in vitro induction of apatite formation by soaking in simulated body fluid (SBF and cytocompatibility of the MTA cements were assessed in this study. The hardening processes, nature of the reaction products and the microstructural characteristics were also investigated. The anhydrous and hydrated cements were characterized by different techniques e.g., X-ray diffraction (XRD, scanning electron microscopy (SEM, infrared spectroscopy (FT-IR and thermal analysis (DTA-DTG-TG. The setting time of the MTA cement obtained by thermal treatment at 1400 °C/2 h (MTA1 was 55 min and 15 min for the MTA cement obtained at 1450 °C/3 h (MTA2. The compressive strength values were 18.5 MPa (MTA1 and 22.9 MPa (MTA2. Both MTA cements showed good bioactivity (assessed by an in vitro test, good cytocompatibility and stimulatory effect on the proliferation of cells.

  14. Fiscal 1997 report on the model project for the effective energy consumption in developing countries. Survey of changes of energy conservation technology and environmental protection technology in the oil refining industry in Japan; 1997 nendo chosa hokokusho. Hatten tojokoku energy shohi koritsuka model jigyo (Nippon sekiyu seiseigyo ni okeru sho energy gijutsu to kankyo taisaku gijutsu no hensen chosa hokokusho)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1998-03-01

    For global scale measures to be taken for environmental protection, it becomes more and more important in the future to positively transfer and spread energy conservation technologies of Japan to overseas countries. Especially, it is effective for both economic growth in the Asian region and global environmental protection to transfer technologies which the oil refining industry has been developing and accumulating. Energy conservation in the oil refining industry means the energy conservation by strengthening the operational control at the first and second oil crises in the first stage, the energy conservation in the second stage which was accompanied by small and medium scale plant/equipment investments during several years after the first stage, and the energy conservation in the third stage which was accompanied by large scale investments from the first half of the 1980s to the present, resulting in improvement of 40% over before the first oil crisis. As to environmental protection measures, measures to reduce waste from oil refinery against air pollution and water pollution were prepared by the first half of the 1970s, and technologies were established of waste water treatment, flue gas desulfurization and denitrification. A lot of facilities for improvement of product quality and for low pollution were installed. In addition to environmental technologies, also in other industries, there were seen the heightening of thermal efficiency of kiln and thermal efficiency of cooling technique of clinker cooler in the cement industry and the improvement of productivity in the paper/pulp industry. 360 figs., 62 tabs.

  15. Determination of the boundary conditions of the grinding load in ball mills

    Science.gov (United States)

    Sharapov, Rashid R.

    2018-02-01

    The prospects of application in ball mills for grinding cement clinker with inclined partitions are shown. It is noted that ball mills with inclined partitions are more effective. An algorithm is proposed for calculating the power consumed by a ball mill with inclined inter-chamber partitions in which an axial movement of the ball load takes place. The boundary conditions in which the ball load is located are determined. The equations of bounding the grinding load are determined. The behavior of a grinding load is considered in view of the characteristic cross sections. The coordinates of the centers of gravity of the grinding load with a definite step and the shape of the cross sections are determined. It is theoretically shown that grinding load in some parts of the ball mill not only consumes, but also helps to rotate the ball mill. Methods for calculating complex analytical expressions for determining the coordinates of the centers of gravity of the grinding load under the conditions of its longitudinal motion have developed. The carried out researches allow to approach from the general positions to research of behavior of a grinding load in the ball mills equipped with various in-mill devices.

  16. Short-Term Behavior of Slag Concretes Exposed to a Real In Situ Mediterranean Climate Environment.

    Science.gov (United States)

    Ortega, José Marcos; Sánchez, Isidro; Cabeza, Marta; Climent, Miguel Ángel

    2017-08-08

    At present, one of the most suitable ways to get a more sustainable cement industry is to reduce the CO₂ emissions generated during cement production. In order to reach that goal, the use of ground granulated blast-furnace slag as clinker replacement is becoming increasingly popular. Although the effects of this addition in the properties of cementitious materials are influenced by their hardening conditions, there are not too many experimental studies in which slag concretes have been exposed to real in situ environments. Then, the main objective of this research is to study the short-term effects of exposure to real Mediterranean climate environment of an urban site, where the action of airborne chlorides from sea water and the presence of CO₂ are combined, in the microstructure and service properties of a commercial slag cement concrete, compared to ordinary Portland cement (OPC). The microstructure was studied with mercury intrusion porosimetry. The effective porosity, capillary suction coefficient, chloride migration coefficient, carbonation front depth, and compressive strength were also analyzed. Considering the results obtained, slag concretes exposed to a real in situ Mediterranean climate environment show good service properties in the short-term (180 days), in comparison with OPC.

  17. Influence of Silica Fume Addition in the Long-Term Performance of Sustainable Cement Grouts for Micropiles Exposed to a Sulphate Aggressive Medium

    Directory of Open Access Journals (Sweden)

    José Marcos Ortega

    2017-08-01

    Full Text Available At present, sustainability is of major importance in the cement industry, and the use of additions such as silica fume as clinker replacement contributes towards that goal. Special foundations, and particularly micropiles, are one of the most suitable areas for the use of sustainable cements. The aim of this research is to analyse the effects in the very long-term (for 600 days produced by sulphate attack in the microstructure of grouts for micropiles in which OPC (ordinary Portland cement has been replaced by 5% and 10% silica fume. This line of study is building on a previous work, where these effects were studied in slag and fly ash grouts. Grouts made using a commercial sulphate-resisting Portland cement were also studied. The non-destructive impedance spectroscopy technique, mercury intrusion porosimetry, and Wenner resistivity testing were used. Mass variation and the compressive strength have also been analysed. Apparently, impedance spectroscopy is the most suitable technique for studying sulphate attack development. According to the results obtained, grouts for micropiles with a content of silica fume up to 10% and exposed to an aggressive sulphate medium, have a similar or even better behaviour in the very long-term, compared to grouts prepared using sulphate-resisting Portland cement.

  18. Natural gamma-emitting radionuclides in egyptian cement

    International Nuclear Information System (INIS)

    El Arabi, A.M.; Abbady, A.; El Kamel, A.H.; Nosier, A.; Moustafa, A.

    2005-01-01

    Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20±4 , 11± 2, 320 ± 18 (gypsum), 41 ±8, 27± 5, 410± 27 (clay), 58 ± 11, 18 3, 321± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ±5, 10 ± 2; 47 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ±3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

  19. Natural gamma-emitting radionuclides in egyptian cement

    International Nuclear Information System (INIS)

    El-Arabi, A.M.; Abbady, A.; El-Kamel, A.H.; Nosier, A.; Moustafa, A.

    2005-01-01

    Samples of cement manufactured in Egypt and the various raw materials, which compose the product, have been analyzed using gamma-spectroscopy, in order to determine the concentration of natural radionuclides and associated radiological hazard. The mean of specific activity due to all the three radionuclides (226 R a, 232 T h and 40 K ) were found to be 20 ± 4 , 11 ± 2, 320 ± 18 (gypsum), 41 ± 8, 27 ± 5, 410 ± 27 (clay), 58 ± 11, 18 3, 321 ± 20 (Iron ore) and 37.6 ± 6, 11.8 ± 3, 178.6 ± 15 Bq.kg-1 (Portland cement), respectively. 40 K concentration could not be detected in Slag; limestone; Sulphate resistant cement; Clinker and White cement, while the mean activity concentrations of 226 R a and 232 T h are 239 ± 16, 48.7 ± 7; 31.5 ± 5, 10 ± 2; 47 3 ± 7, 20 ± 4; 23 ± 5, 10.4 ± 3 and 23 ± 5, 11 ± 3 Bq.kg-1, respectively. The measured activity concentrations of these natural radionuclides were compared with data of some countries. The present values are in the same range and sometimes less than those in other countries

  20. Basic survey project for joint implementation. Feasibility study for the diffusion of fluidized bed cement kiln system in China; 1998 nendo kyodo jisshi nado suishin kiso chosa. Chugoku ni okeru ryudosho cement kirun fukyu chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-03-01

    Discussions were given on conversion of shaft kilns mainly used at Tianjin Cement and Huaxin Cement to the fluidized bed cement kiln of the most advanced type. Possibility of energy conservation in China, that is reduction of carbon dioxide emission, was evaluated. This system has been developed by the Center for Coal Utilization, Japan. The system is characterized by reduction of greenhouse effect gas emission, elimination of the problem of dust scattering from sintering facilities, stabilized production of high-quality clinker, capability of using low-grade coal and anthracite, and reduction of cement production cost. As a result of the discussions, the reduction rate of greenhouse effect gases was found about 17 to 33%. The cost effect may be calculated as 2 to 5 thousand yen per ton of CO2 reduction amount assuming the system life of 20 years. If this process has been diffused into China, the quantity of CO2 to be reduced will reach about four million tons annually assuming a diffusion rate of 10%. This project shows as high profitability as about 20% at IRR, and the system is more advantageous economically than the shaft kiln. (NEDO)

  1. The rehabilitation of ancient gas factory sites

    International Nuclear Information System (INIS)

    Costes, J.M.; Hua, C.

    1996-01-01

    In France, the inheritance of ancient town gas factories, mainly under the responsibility of Gaz de France, has left pollutants in the soils of their sites. The aim of the national company is to control these pollutants. Several hundred of town gas factories were exploited in France from 1798 (date of the invention of the process by Lebon) to the end of the 60's. The town gas, obtained from high temperature pyrogenic decomposition of coal, led to by-products which were stored or mixed with the soil. This paper describes the environmental and quality policy carried out by Gaz de France to characterize and remove the pollutants (coke, clinker, tar, phenols, ammoniated water, hydrogen sulphide, cyanides, benzene, toluene, xylenes..) to evaluate the risks of exposure of contaminants and their possible impact on human health. A method with 17 criteria was elaborated to characterize the sites and the rehabilitation comprises three steps: the environmental audit (evaluation of the concentration of pollutants and of their possible environmental and human impact), the complementary analysis (extension of the contaminated area, nature and concentration of pollutants, geologic and hydrogeologic characterisation of the site), and the rehabilitation itself when necessary (confinement or elimination of pollutants using thermal, physico-chemical or biological treatments). (J.S.)

  2. Quick analysis method of sulphuric anhydride

    Directory of Open Access Journals (Sweden)

    Puig Montraveta, J.

    1974-09-01

    Full Text Available Not availableEl clinker de cemento portland molido sin adición alguna da un cemento que fragua inmediatamente, y la escoria de alto horno, molida asimismo sin adición, nos proporciona un producto que fragua muy lentamente. Ambos requieren la adición de un retardador o de un acelerante que les regule su fraguado. El sulfato calcico, ya sea en forma de sulfato cálcico dihidratado o yeso (CaS04.2H20 o como sulfato cálcico anhidro o anhidrita (CaSO4, actúa como regulador de fraguado en los dos casos, y por ello se añade en la molienda de los cementos portland, siderúrgicos, sobresulfatados, puzolánicos, etc.; todo lo cual obliga a que el sulfato cálcico deba considerarse como materia prima para la producción de todos los cementos, a excepción del cemento aluminoso fundido.

  3. On Deterioration Mechanism of Concrete Exposed to Freeze-Thaw Cycles

    Science.gov (United States)

    Trofimov, B. Ya; Kramar, L. Ya; Schuldyakov, K. V.

    2017-11-01

    At present, concrete and reinforced concrete are gaining ground in all sectors of construction including construction in the extreme north, on shelves, etc. Under harsh service conditions, the durability of reinforced concrete structures is related to concrete frost resistance. Frost resistance tests are accompanied by the accumulation of residual dilation deformations affected by temperature-humidity stresses, ice formation and other factors. Porosity is an integral part of the concrete structure which is formed as a result of cement hydration. The prevailing hypothesis of a deterioration mechanism of concrete exposed to cyclic freezing, i.e. the hypothesis of hydraulic pressure of unfrozen water in microcapillaries, does not take into account a number of phenomena that affect concrete resistance to frost aggression. The main structural element of concrete, i.e. hardened cement paste, contains various hydration products, such as crystalline, semicrystalline and gel-like products, pores and non-hydrated residues of clinker nodules. These structural elements in service can gain thermodynamic stability which leads to the concrete structure coarsening, decrease in the relaxation capacity of concrete when exposed to cycling. Additional destructive factors are leaching of portlandite, the difference in thermal dilation coefficients of hydration products, non-hydrated relicts, aggregates and ice. The main way to increase concrete frost resistance is to reduce the macrocapillary porosity of hardened cement paste and to form stable gel-like hydration products.

  4. Strength, leachability and microstructure characteristics of cement-based solidified plating sludge

    International Nuclear Information System (INIS)

    Asavapisit, Suwimol; Naksrichum, Siripat; Harnwajanawong, Naraporn

    2005-01-01

    The solidification of the stabilized zinc-cyanide plating sludge was carried out using ordinary Portland cement (OPC) and pulverized fuel ash (PFA) as solidification binders. The plating sludge were used at the level of 0%, 10%, 20% and 30% dry weight, and PFA was used to replace OPC at 0%, 10%, 20% and 30% dry weight, respectively. Experimental results showed that a significant reduction in strength was observed when the plating sludge was added to both the OPC and OPC/PFA binders, but the negative effect was minimized when PFA was used as part substitute for OPC. SEM observation reveals that the deposition of the plating sludge on the surface of the clinkers and PFA could be the cause for hydration retardation. In addition, calcium zinc hydroxide hydrate complex and the unreacted di- and tricalcium silicates were the major phases in X-ray diffraction (XRD) patterns of the solidified plating waste hydrated for 28 days, although the retardation effect on hydration reactions but Cr concentration in toxicity characteristic leaching procedure (TCLP) leachates was lower than the U.S. EPA regulatory limit

  5. Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste

    International Nuclear Information System (INIS)

    Galicia A, E.; Badillo A, V. E.; Ramirez S, J. R.; Nava E, N.

    2014-10-01

    The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

  6. β-Dicalcium silicate-based cement: synthesis, characterization and in vitro bioactivity and biocompatibility studies.

    Science.gov (United States)

    Correa, Daniel; Almirall, Amisel; García-Carrodeguas, Raúl; dos Santos, Luis Alberto; De Aza, Antonio H; Parra, Juan; Delgado, José Ángel

    2014-10-01

    β-dicalcium silicate (β-Ca₂ SiO₄, β-C₂ S) is one of the main constituents in Portland cement clinker and many refractory materials, itself is a hydraulic cement that reacts with water or aqueous solution at room/body temperature to form a hydrated phase (C-S-H), which provides mechanical strength to the end product. In the present investigation, β-C₂ S was synthesized by sol-gel process and it was used as powder to cement preparation, named CSiC. In vitro bioactivity and biocompatibility studies were assessed by soaking the cement samples in simulated body fluid solutions and human osteoblast cell cultures for various time periods, respectively. The results showed that the sol-gel process is an available synthesis method in order to obtain a pure powder of β-C₂ S at relatively low temperatures without chemical stabilizers. A bone-like apatite layer covered the material surface after soaking in SBF and its compressive strength (CSiC cement) was comparable with that of the human trabecular bone. The extracts of this cement were not cytotoxic and the cell growth and relative cell viability were comparable to negative control. © 2013 Wiley Periodicals, Inc.

  7. Trends in global CO2 emissions. 2012 Report

    Energy Technology Data Exchange (ETDEWEB)

    Olivier, J. G.J.; Peters, J. A.H.W. [PBL Netherlands Environmental Assessment Agency, Den Haag (Netherlands); Janssens-Maenhout, G. [Institute for Environment and Sustainability IES, European Commission' s Joint Research Centre JRC, Ispra (Italy)

    2012-07-15

    This report discusses the results of a trend assessment of global CO2 emissions up to 2011 and updates last year's assessment. This assessment focusses on the changes in annual CO2 emissions from 2010 to 2011, and includes not only fossil fuel combustion on which the BP reports are based, but also incorporates all other relevant CO2 emissions sources including flaring of waste gas during oil production, cement clinker production and other limestone uses, feedstock and other non-energy uses of fuels, and several other small sources. After a short description of the methods used (Chapter 2), we first present a summary of recent CO2 emission trends, by region and by country, and of the underlying trend of fossil fuel use, non-fossil energy and of other CO2 sources (Chapter 3). To provide a broader context of the global trends we also assess the cumulative global CO2 emissions of the last decade, i.e. since 2000, and compare it with scientific literature that analyse global emissions in relation to the target of 2C maximum global warming in the 21st century, which was adopted in the UN climate negotiations (Chapter 4). Compared to last year's report, Annex 1 includes a more detailed and updated discussion of the uncertainty in national and global CO2 emission estimates.

  8. COFIRING OF BIOMASS AT THE UNIVERSITY OF NORTH DAKOTA

    Energy Technology Data Exchange (ETDEWEB)

    Phillip N. Hutton

    2002-01-01

    A project funded by the U.S. Department of Energy's National Energy Technology Laboratory was completed by the Energy & Environmental Research Center to explore the potential for cofiring biomass at the University of North Dakota (UND). The results demonstrate how 25% sunflower hulls can be cofired with subbituminous coal and provide a 20% return on investment or 5-year payback for the modifications required to enable firing biomass. Significant outcomes of the study are as follows. A complete resource assessment presented all biomass options to UND within a 100-mile radius. Among the most promising options in order of preference were sunflower hulls, wood residues, and turkey manure. The firing of up to 28% sunflower hulls by weight was completed at the university's steam plant to identify plant modifications that would be necessary to enable cofiring sunflower hulls. The results indicated investments in a new equipment could be less than $408,711. Data collected from test burns, which were not optimized for biomass firing, resulted in a 15% reduction in sulfur and NO{sub x} emissions, no increase in opacity, and slightly better boiler efficiency. Fouling and clinkering potential were not evaluated; however, no noticeable detrimental effects occurred during testing. As a result of this study, UND has the potential to achieve a cost savings of approximately $100,000 per year from a $1,500,000 annual fossil fuel budget by implementing the cofiring of 25% sunflower hulls.

  9. Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

    Energy Technology Data Exchange (ETDEWEB)

    Arjunan, P.; Silsbee, M.R.; Roy, D.M.

    1999-08-01

    The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

  10. Report on the cooperative study of technology to collect valuable resources in brine; Kansuichu no yuka shigen kaishu gijutsu ni kansuru kenkyu kyoryoku hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-03-01

    The paper reported on the research, design, and evaluation on a system to recover by sedimentation magnesium from the brine in the salt manufacture by solar evaporation in Mexico, and a system to recover by adsorbent lithium, boron, etc. from the brine of the solar pond salt field in China. In the case of Mexico, an overall recovery system was developed, but in the evaluation of economy of the system, it cannot be said that the system is feasible even if assuming that the required fresh water can be secured. It was found out that the economical efficiency largely depends upon the cost of hydrated lime and the selling price of magnesia clinker. In the case of China, a plant for production of 500 tons/year of lithium carbonate was conceptually designed to evaluate the economical efficiency. As a result, the internal profitability of the plant is not so high, approximately 6%, though continuously profitable during the operation of 15 years. It was indicated that the project was not economically very efficient. 164 figs., 44 tabs.

  11. Feasibility study on modernization and energy conservation at Uong Bi power station

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    Discussions have been given on energy conservation, and reduction in greenhouse gas emission through efficiency improvement at the Uong Bi coal burning power plant in Vietnam. The Uong Bi power plant, which has become using coal of lower quality than the design value, has had incomplete combustion, resulting in increase of unburned components in ash, and decrease of the boiler efficiency to 65 to 70%. Clinker hopper troubles have been occurring frequently, causing plant shutdown at a number of times. The turbine efficiency also shows as very low value as 26 to 27%. The plan has envisaged replacement of combustion parts of the boilers, withdrawal and replacement of the turbine generation systems, new installation of electric dust collectors, modification of the ash treatment system, additional installation of the re-circulation system, new installation of waste water treatment facilities, and modification of the waste water treatment equipment in the plant premises. As a result of the discussions, the annual energy saving quantity was found to be 62,936 tons of crude oil equivalent for the case where only one turbine is renewed, and 93,298 tons for the case where both of the two turbines are renewed. The annual reduction quantity of the greenhouse gas emission was found to be 251,215 tons and 372,402 t-CO2, respectively. (NEDO)

  12. Feasibility study on effective use of energy in the cement manufacturing process

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  13. FY 2000 report on the basic survey to promote Joint Implementation, etc. Upgrading of energy utilization in the cement production process; 2000 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Cement seizo kotei ni okeru energy kodoka

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    An investigational study was conducted of a project for energy conservation and greenhouse effect gas reduction by introducing the steam injection gas turbine generator to production facilities of the Siam Cement Industry Corporation (SCI) in Thailand. In the project, studies were made on the following: no purchases of electric power by introduction of the steam injection gas turbine generator; additional heating by gas turbine exhaust gas by introduction of the kiln combustion air heater; remodeling of the preheater of raw materials, and the partial calcination before kiln sintering by introduction of the calcination furnace. As a result of the study, the energy conservation amount was 1,200 toe/y, and the greenhouse effect gas reduction amount was approximately 8,000 t-CO2/y, which led to the reserve power for increased production of clinker by about 18%. The size of investment was 314.5 million Baht in total. As to the evaluation of economical efficiency of the investment, the actual period of ROI was a little less than 5 years, and the internal earning rate was 17.7%, which substantially met with SCI's standards for equipment investment. However, there are problems on the gas supply infrastructure, recovery of the white cement demand, etc. (NEDO)

  14. Estudio del polvo de vidrio obtenido de la molienda de botellas recicladas en la provincia de Santa Elena, como sustituto parcial del cemento en el hormigón

    Directory of Open Access Journals (Sweden)

    Juan Garcés Vargas

    2016-12-01

      The present study consists in reusing glass bottle wastes by crushing and grounding them into a fineness that allows the partial substitute of cement in the concrete. This is because when glass has been finely grounded to a micron size, it acts as a high reactivity pozzolana. Cement is the main component for producing concrete; it is also the one that causes the highest impact to the environment because the clinker production requires high energy consumption.  There are studies to diminish the energy consumption, such as the substitution of fossil fuel for high calorific power residues, or by diminishing or substituting cement in construction without affecting its quality, and improving its mechanical properties. That is obtained by using materials such as flying ashes, blast furnace slags or silica fume, and the use of recycled materials, among others.  The use of recycled material in concrete supposes a double benefit: on the one hand wastes are diminished and, on the other hand, the mechanical properties of concrete can be improved.  That said, glass is a material that due to its physical and chemical properties, is an ideal candidate for recycling it in high percentage.

  15. Perspectives for pilot scale study of RDF in Istanbul, Turkey

    International Nuclear Information System (INIS)

    Kara, Mustafa; Guenay, Esin; Tabak, Yasemin; Yildiz, Senol

    2009-01-01

    Municipal solid waste (MSW) is one of the most important environmental problems arising from rapid urbanization and industrialization. The use of alternative fuels in rotary kilns of cement plants is very important for reducing cost, saving fossil fuels and also eliminating waste materials, accumulated during production or after using these materials. Cement industries has an important potential for supplying preferable solutions to the waste management. Energy recovery from waste is also important for the reduction of CO 2 emissions. This paper presents an investigation of the development of refuse derived fuel (RDF) materials from non-recycling wastes and the determination of its potential use as an alternative fuel in cement production in Istanbul, Turkey. RDF produced from MSW was analyzed and its effects on cement production process were examined. For this purpose, the produced RDF was mixed with the main fuel (LPG) in ratios of 0%, 5%, 10%, 15% and 20%. Then chemical and mineralogical analyses of the produced clinker were carried out. It is believed that successful results of this study will be a good example for municipalities and cement industries in order to achieve both economic and environmental benefits.

  16. Edificios industriales. Wiesbaden

    Directory of Open Access Journals (Sweden)

    Ohlig, R.

    1962-09-01

    Full Text Available La fábrica de cemento Dyckerhoff, de Wiesbaden-Amoneburg, decidió la construcción de dos edificios industriales con objeto de dar cabida a las instalaciones necesarias para la fabricación de cemento Portland blanco como parte suplementaria a la fábrica ya existente. En uno de estos edificios se han instalado cinco molinos de cemento en dos naves, y aún queda espacio para la instalación de otros dos. Este edificio tiene en planta 50 x 28 m. El otro edificio, destinado al almacenamiento de clinker, es de 29 x 50 m en planta. El profesor E. Neufert, de la Asociación alemana de Arquitectos, que se encargó de la parte artística, llegó a la solución de cubrir ambos edificios con una lámina formando módulos cilíndricos y de hormigón armado. El cuerpo de los edificios es de arquitectura cúbica y soportes prismáticos.

  17. Influence of parameters of mixing of the mortar mixtures on the performance of ornamental composites for facade coating

    Directory of Open Access Journals (Sweden)

    Tkach Evgeniay

    2017-01-01

    Full Text Available Studies have shown that the main physical-mechanical properties of decorative coatings based on colloidal cement systems greatly depend on the homogeneity of the structure of hardened stone, therefore, in the preparation of mortar mixtures were set the task of achieving this target. It is shown that vibrational mix of materials helps to ensure the preparation of mortar mixes with cement-based colloidal systems with a more homogeneous distribution of the components. The efficiency of vibrational mixing was determined by comparing the strength of the mortar mixes based on colloidal cement glue, cooked in vibromaster when the vibration acceleration with the strength of samples prepared in a standard mortar mixer of forced action without vibration. The results of the research confirmed some influence of the mineralogical composition of clinker the cement component of the colloidal material on the effect of vibration treatment solutions. Parameters preparation of the mortar mixtures based on cement colloidal material in a vibratory mixer. Optimum resonant operating frequency of the vibrations, at which is achieved the positive effect of mixing of the mixture is ensured with amplitude 5mm while accelerating 214,8 m/S2 and duration of mixing 60-90s. It is established that vibropressure contributes to the intensification hydration processes to temperature is minus 5 0С

  18. Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement plant

    Energy Technology Data Exchange (ETDEWEB)

    Kabir, G.; Abubakar, A.I.; El-Nafaty, U.A. [Chemical Engineering Programme, Abubakar Tafawa Balewa University, P. M. B. 0248, Bauchi (Nigeria)

    2010-03-15

    Cement production process has been highly energy and cost intensive. The cement plant requires 8784 h per year of the total operating hours to produce 640,809 tonnes of clinker. To achieve effective and efficient energy management scheme, thermal energy audit analysis was employed on the pyroprocessing unit of the cement plant. Fuel combustion generates the bulk of the thermal energy for the process, amounting to 95.48% (4164.02 kJ/kg{sub cl}) of the total thermal energy input. Thermal efficiency of the unit stands at 41%, below 50-54% achieved in modern plants. The exhaust gases and kiln shell heat energy losses are in significant quantity, amounting to 27.9% and 11.97% of the total heat input respectively. To enhance the energy performance of the unit, heat losses conservation systems are considered. Waste heat recovery steam generator (WHRSG) and Secondary kiln shell were studied. Power and thermal energy savings of 42.88 MWh/year and 5.30 MW can be achieved respectively. Financial benefits for use of the conservation methods are substantial. Environmental benefit of 14.10% reduction in Greenhouse gases (GHG) emissions could be achieved. (author)

  19. Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Branquinho, Cristina [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal); Universidade Atlantica, Antiga Fabrica da Polvora de Barcarena, 2745-615 Barcarena (Portugal)], E-mail: cmbranquinho@fc.ul.pt; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal)

    2008-01-15

    The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates.

  20. Measurement of natural radioactivity and radiation hazards for some natural and artificial building materials available in Romania

    International Nuclear Information System (INIS)

    Muntean, L.E.; Moldovan, D.V.

    2014-01-01

    As building materials are known to be the second source regarding high radon concentrations, it is very important to determine the amounts of natural radionuclides from every building material in use. In the present study the most frequently used Romanian natural (sand, gypsum, limestone) and artificial (portland cement, lime, clinker, electrofilter powder, fly ash, cement-lime plaster mortar, cement plaster mortar) building materials were analyzed. The absorbed dose rate and the annual effective dose equivalent rate for people living in dwelling buildings made of these building materials under investigation were also calculated. The analysis was performed with gamma-ray spectrometry, with two hyper-pure germanium detectors. The activity concentrations of natural radionuclides were in the ranges: 5.2-511.8 Bq kg - 21 for 226 Ra; 0.6-92.6 Bq kg -1 for 232 Th and -1 for 40 K, respectively. The radium equivalent activity in the fifty-one (51) samples varied from 9 to 603 Bq kg -1 . By calculating all the radioactivity indices (R aeq , H ext , I α , I yr ) it was found that all the building materials under investigation can be used to erect dwelling buildings. Except for sample SA6, SA7 and SA11 among the natural building materials and sample SG1, SG2, FAH1, CLM1, CM1 among the artificial building materials that are considered hazardous materials when are used in large quantities. (author)

  1. Application of hydrothermally crystallized coal ashes for waste water treatment, 2

    Energy Technology Data Exchange (ETDEWEB)

    Kato, Yasuhiko; Kakimoto, Kohji; Ogawa, Hiroaki; Tomari, Masao; Sakamoto, Eiji; Asahara, Teruzo

    1986-11-01

    To provide an application of combustion coal ash, hydrothermal reaction of fly ash (FA) and clinker ash (CA) is performed and an investigation is carried out to determine the capability of the P type zeolite produced from these ashes to adsorb heavy metal ions. Hydrothermal reaction of FA and CA at 95 - 100 deg C is conducted with various concentrations of sodium hydroxide for various reaction times. Both types of ash are found to easily undergo crystallization to form P type zeolite (PZ) and hydroxy sodalite (HS) when treated with a sodium hydroxide solution (sodium hydroxide/coal ash = 10 v/w) for 18 hours. The FA-PZ and CA-PZ produced by the hydrothermal treatment have degrees of crystallinity in the range of 40 - 60 percent. It is seen that the degree of crystallinity gradually increases with increasing treatment time. The crystallinity of hydrothermally treated coal ash is also shown to have good correlation with the base substitution capacity and the maximum adsorption of ammonium ion. Furthermore, they are shown to effectively adsorb metal ions, in particular those of lead, cadmium and strontium. It is suggested that they may serve as an enrichment agent for low-level radioactive nuclides produced in nuclear power plants. They also seem to have the possibility of serving as a metal elution preventive for industrial wastes of some special types. (Nogami, K.).

  2. Report of year 2000 version on feasibility study. Feasibility study on the diffusion of fluidized bed cement kiln system in Socialist Republic of Viet Nam

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Evaluations were given on the possibility of saving energies and reducing CO2 emission by renewing the shaft kilns operated in four factories in Viet Nam into fluidized bed kilns. The feasibility study is intended to be linked to the clean development mechanism (CDM) in the future. The fluidized bed kiln is a most advanced technology developed to deal with social, economic and technological demands such as global environment preservation, energy conservation, effective utilization of resources, enhancement of economic performance, and diversification of cement needs. The technology is capable of largely reducing greenhouse effect gases, eliminating the problem of dust scattering from sintering facilities, producing stabilized and high-quality clinker, making possible of using inexpensive fuels including low-order coal, using less installation space, and reducing the production cost. The amount of energy reduction in all of the four factories is calculated 8,101 to 9,551 toe/year at an energy saving effect rate of 37 to 44%. CO2 emission is reduced as a result of reduction in fuel for sintering furnaces and in electric power consumption. The reduction amount would be 24,393 to 38,794 tons/year (converted into CO2), and the reduction effect rate would be 36 to 44%. The investment effect looks sufficient as payout of 10 to 12 years if the environment special Yen loan is used. Trial calculation was also performed for the nation-wide proliferation effect. (NEDO)

  3. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  4. Geospatial data for coal beds in the Powder River Basin, Wyoming and Montana

    Science.gov (United States)

    Kinney, Scott A.; Scott, David C.; Osmonson, Lee M.; Luppens, James A.

    2015-01-01

    The purpose of this report is to provide geospatial data for various layers and themes in a Geographic Information System (GIS) format for the Powder River Basin, Wyoming and Montana. In 2015, as part of the U.S. Coal Resources and Reserves Assessment Project, the U.S. Geological Survey (USGS) completed an assessment of coal resources and reserves within the Powder River Basin, Wyoming and Montana. This report is supplemental to USGS Professional Paper 1809 and contains GIS data that can be used to view digital layers or themes, including the Tertiary limit of the Powder River Basin boundary, locations of drill holes, clinker, mined coal, land use and technical restrictions, geology, mineral estate ownership, coal thickness, depth to the top of the coal bed (overburden), and coal reliability categories. Larger scale maps may be viewed using the GIS data provided in this report supplemental to the page-size maps provided in USGS Professional Paper 1809. Additionally, these GIS data can be exported to other digital applications as needed by the user. The database used for this report contains a total of 29,928 drill holes, of which 21,393 are in the public domain. The public domain database is linked to the geodatabase in this report so that the user can access the drill-hole data through GIS applications. Results of this report are available at the USGS Energy Resources Program Web site,http://energy.usgs.gov/RegionalStudies/PowderRiverBasin.aspx.

  5. Biodiesel production methods of rubber seed oil: a review

    Science.gov (United States)

    Ulfah, M.; Mulyazmi; Burmawi; Praputri, E.; Sundari, E.; Firdaus

    2018-03-01

    The utilization of rubber seed as raw material of biodiesel production is seen highly potential in Indonesia. The availability of rubber seeds in Indonesia is estimated about 5 million tons per annum, which can yield rubber seed oil about 2 million tons per year. Due to the demand of edible oils as a food source is tremendous and the edible oil feedstock costs are far expensive to be used as fuel, production of biodiesel from non-edible oils such as rubber seed is an effective way to overcome all the associated problems with edible oils. Various methods for producing biodiesel from rubber seed oil have been reported. This paper introduces an optimum condition of biodiesel production methods from rubber seed oil. This article was written to be a reference in the selection of methods and the further development of biodiesel production from rubber seed oil. Biodiesel production methods for rubber seed oils has been developed by means of homogeneous catalysts, heterogeneous catalysts, supercritical method, ultrasound, in-situ and enzymatic processes. Production of biodiesel from rubber seed oil using clinker loaded sodium methoxide as catalyst is very interesting to be studied and developed further.

  6. Evolution and quantification of the main Sensitisers in commercial portland cements

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2002-03-01

    Full Text Available The commercial Portland cements contain minor elements in their chemical compositions. The presence of these elements has a direct incidence in different aspects: rheological behaviour, reaction kinetics, environmental, etc. Some of them also have a negative effect on the human health; so, chromium (Cr, nickel (Ni and cobalt (Co are the main allergens present in Portland cements, causing of Professional Dermatitis in construction workers. The current study is focussed on the quantification of total and soluble chromium, nickel and cobalt in a wide range of Spanish commercial cements. These values can represent a contribution to the establishing of possible limitations or reductions of these elements in forthcoming standards. Analytical data show that clinkers are the main responsibles of the presence of soluble chromium in commercial cements. This fact could be indicating that chromium solubility (from inert Cr III to soluble Cr VI would be closely related to the clinkerisation conditions. On the other hand, there is not a direct ratio between total chromium and soluble chromium; it means that analytical results are punctual and not any case can be extrapolating ones. Ni and Co solubility in water is practically negligible either raw as clinkers.

    Los cementos Portland comerciales contienen elementos minoritarios en su composición química. La presencia de estos elementos tiene una incidencia directa en diferentes aspectos: comportamiento reológico, cinética de reacción, contaminación ambiental, etc. Algunos de ellos, aparte de su incidencia mencionada anteriormente, tienen un efecto negativo en la salud humana. Así, el cromo (Cr, níquel (Ni y cobalto (Co son los principales alérgenos contenidos en los cementos y, por lo tanto, los principales causantes de la Dermatitis Profesional. Este trabajo se centra en la cuantifîcación de los contenidos totales y solubles de cromo, níquel y cobalto presentes en los cementos comerciales

  7. Notorious: Hitchcock’s good neighbor film Notorious: Hitchcock’s good neighbor film

    Directory of Open Access Journals (Sweden)

    Arlindo Castro

    2008-04-01

    Full Text Available The New York release of Alfred Hitchcock’s Notorious occurred in August 1946, one month after the Bikini atomic explosions, and one year after the bombing of Hiroshima and Nagasaki. “Is mankind dying of curiosity?” asked a double page Time magazine ad, in the same issue that published a review of the film. “Time’s Science department noted recently,” readers were told, “that people everywhere have one great Fear: will the curiosity of nuclear physicists someday set off a giant chain reaction which will flash-bum the world to a clinker?”l To overcome that fear of the nuclear apocalypse, according to the add, readers should learn more and more about “the big mysteries of our atomic age,” beginning by checking her or his score in the “Time’s Quiz on Science.” If they happened to go to Radio City Music Hall, Notorious would reassure them that the U.S. was doing well in preventing obstinate Nazis from making an atomic bomb, though at that moment of the nuclear espionage war, former Manhattan Project insider Klaus Fuchs had actually passed on to a Soviet contact in London classified information about the Manhattan Project and American atomic plans.2 Indeed, in that transitional period between World War II and the Cold War, the major political villains were still Nazis, not Communists, as exemplified by other 1946 films like Orson Welles’ The Stranger, Charles Vidor’s Gilda, and Edward Dmytryk’s Cornered. The New York release of Alfred Hitchcock’s Notorious occurred in August 1946, one month after the Bikini atomic explosions, and one year after the bombing of Hiroshima and Nagasaki. “Is mankind dying of curiosity?” asked a double page Time magazine ad, in the same issue that published a review of the film. “Time’s Science department noted recently,” readers were told, “that people everywhere have one great Fear: will the curiosity of nuclear physicists someday set off a giant chain reaction which will

  8. The architecture of tholeiitic lava flows in the Neogene flood basalt piles of eastern Iceland: constraints on the mode of emplacemement

    Science.gov (United States)

    Oskarsson, B. V.; Riishuus, M. S.

    2012-12-01

    Tholeiites comprise 50-70% of the Neogene lava piles of eastern Iceland and have been described largely as flood basalts erupted from fissures (Walker, 1958). This study incorporates lava piles found in the Greater Reydarfjördur area and emprises the large-scale architecture of selected flows and flow groups, their internal structure and textures with the intention of assessing their mode of emplacement. A range of lava morphologies have been described and include: simple (tabular) flows with a'a and rubbly flow tops, simple flows with pahoehoe crust and compound pahoehoe flows, with simple flows being most common. Special attention is given here to the still poorly understood simple flows, which are characterized by extensive sheet lobes with individual sheet lengths frequently exceeding 2 km and reaching thicknesses of ~40 m (common aspect ratios The sheets in individual flow fields are emplaced side by side with an overlapping contact and are free of tubes. Their internal structure generally constitutes an upper vesicular crust with no or minor occurrences of horizontal vesicle zones, a poorly vesicular core and a thin basal vesicular zone. The normalized core/crust thickness ratios resemble modern compound pahoehoe flows in many instances (0.4-0.7), but with the thicker flows reaching ratios of 0.9. Flow crusts are either pahoehoe, rubbly or scoriaceous with torn and partially welded scoria and clinker. Frequently, any given flow morphology is repeated in sequences of three to four flows with direct contacts. Preliminary assessments suggest that simple flows are the product of high and sustained effusion rates from seemingly short-lived fissures. Simple flows with a'a flow tops may comprise the annealed emplacement mode of sheet flows and channeled a'a, in which the flow propagated as a single unit, whereas the brecciated flow top formed by continuous tearing and brecciation as occurs in channeled lava flowing at high velocity. The absence of a clinkery basal

  9. Coprocessamento de cascas de arroz e pneus inservíveis e logística reversa na fabricação de cimento Rice husk and scrap tires co-processing and reverse logistics in cement manufacturing

    Directory of Open Access Journals (Sweden)

    Miguel Afonso Sellitto

    2013-03-01

    describe the case of a manufacturer of cement that have deployed and consolidated the coprocessing of rice husk and scrap tires in clinker kilns, supported by reverse logistics practices. The research method was the case study. The company studied already use rice husk as alternative fuel and received an offer from the tyre industry for burning scrap tires in clinker kilns. To take advantage of the offer, the company integrated direct and reverse flows of raw materials, fuels and industrial waste, reducing more than 30% the transportation cost. The combined coprocessing partially replaced fossil fuels originated in the oil industry. The environmental gain more important was the burning reduction of about 10,000 tons of fossil fuel, which entailed the generation of about 30,000 tons of CO2 per year.

  10. Preparation and characterization of alkali-activated white belite cements

    Directory of Open Access Journals (Sweden)

    Zahir, Mohammed

    2009-06-01

    Full Text Available Activated white cement clinkers with a theoretical 60% (wt belite (dicalcium silicate content were prepared at a temperature 100 ºC lower than used to manufacture conventional white Portland cement clinkers. Activation was achieved by adding variable amounts of K2CO 3 or Na2CO 3 to the raw mixes. Rietveld quantitative analysis of X-ray diffraction findings showed that adding the alkalis stabilized the high temperature belite polymorphs. When 2.0% (wt of Na2O was added, the composition (by wt found was 16.4(4% alpha-C2S, 16.7(8% alpha’-H-C2S, 23.2(6% beta-C2S, 32.7(7% total C3S, 9.5(2% orthorhombic C3A and 1.50(5% free lime. Due to the high volatilization rate of K2O under the experimental conditions, it stabilized the alpha-type C2S less effectively than Na2O. A calorimetric study was likewise performed to correlate the phase composition with early age hydration (behaviour.Se han preparado clínkeres blancos activados con un porcentaje en peso teórico de belita (silicato dicálcico del 60%, a una temperatura 100 ºC menor que los clínkeres Portland blancos convencionales. El proceso de activación se ha llevado a cabo añadiendo a las mezclas crudas cantidades variables de K2CO3 o Na2CO 3. Utilizando la difracción de rayos-X y la metodología de Rietveld se ha comprobado la estabilización a temperatura ambiente de porcentajes variables de los polimorfos de alta temperatura de la belita por la adición de alcalinos. De hecho, al añadir 2,0% en peso de Na2O se ha obtenido 16,4(4% de alfa-C2S, 16,7(8% de alfa’-H-C2S, 23,2(6% de beta-C2S, 32,7(7% de C3S total, 9,5(2% de C3A ortorrómbico y 1,50(5% de cal libre, porcentajes en peso. Se ha comprobado que el grado de volatilización de los alcalinos, en estas condiciones de preparación, ha sido muy acusado para el K2O, lo que ha provocado una menor estabilización de los polimorfos tipo-alfa-C2S. Además, se ha realizado un estudio calorimétrico para correlacionar el ensamblaje de fases con

  11. Cost-benefit analysis of using sewage sludge as alternative fuel in a cement plant: a case study.

    Science.gov (United States)

    Nadal, Martí; Schuhmacher, Marta; Domingo, José L

    2009-05-01

    To enforce the implementation of the Kyoto Protocol targets, a number of governmental/international institutions have launched emission trade schemes as an approach to specify CO(2) caps and to regulate the emission trade in recent years. These schemes have been basically applied for large industrial sectors, including energy producers and energy-intensive users. Among them, cement plants are included among the big greenhouse gas (GHG) emitters. The use of waste as secondary fuel in clinker kilns is currently an intensive practice worldwide. However, people living in the vicinity of cement plants, where alternative fuels are being used, are frequently concerned about the potential increase in health risks. In the present study, a cost-benefit analysis was applied after substituting classical fuel for sewage sludge as an alternative fuel in a clinker kiln in Catalonia, Spain. The economical benefits resulting in the reduction of CO(2) emissions were compared with the changes in human health risks due to exposure to polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and carcinogenic metals (As, Cd, Co, and Cr) before and after using sewage sludge to generate 20% of the thermal energy needed for pyro-processing. The exposure to PCDD/Fs and metals through air inhalation, soil ingestion and dermal absorption was calculated according to the environmental levels in soil. The carcinogenic risks were assessed, and the associated cost for the population was estimated by considering the DG Environment's recommended value for preventing a statistical fatality (VPF). In turn, the amount of CO(2) emitted was calculated, and the economical saving, according to the market prices, was evaluated. The use of sewage sludge as a substitute of conventional energy meant a probability cancer decrease of 4.60 for metals and a cancer risk increase of 0.04 for PCDD/Fs. Overall, a net reduction of 4.56 cancers for one million people can be estimated. The associated economical

  12. The use of mexican cements in the low and medium radioactive wastes confinement; La utilizacion de cementos mexicanos en el confinamiento de desechos radioactivos de bajo y medio nivel

    Energy Technology Data Exchange (ETDEWEB)

    Badillo A, V.E.; Almazan T, M.G.; Alonso V, G.; Palacios H, J.C. [ININ, 52750 La Marquesa, Estado de Mexico (Mexico)

    2008-07-01

    Inside the relative mark to the radioactive waste confinement, minerals of great fixation capacity like clays, apatites and diverse oxides are studied as matrixes, components and/or additives of the active barriers that separate the barrier geologic and the nuclear wastes. In this case, the cements intervene in those different stages of the waste management, since its are used for the immobilization of radioactive waste in the container, for the production of containers as well as filler of the spaces among the containers of the vaults, and also as engineering barrier and construction material in the civil work. For the above mentioned, it is particularly useful to characterize the Portland cements with at least 97% of clinker, since they are most recommended for this type of applications. Presently investigation work is carried out a preliminary chemical characterization, based on the mineralogical composition, of the Portland Mexican cement. Results are shown by the X-ray Diffraction technique when immobilizing a rich solution in sulfates to 5%, using two Portland commercial cements APASCO and TOLTECA, without observing the significant appearance of new phases. The cements besides incorporating the chemical species in the breast of the matrix, are also present as barriers of civil engineering in the facilities located only some meters deep for the storage of radioactive waste of low and intermediate level, for that the study of the radionuclides fixation, in the cements is of supreme importance to evaluate the safety of a nuclear repository with the help of cements; the retention of the iodine-131 in a limited interval of pH in the commercial APASCO and TOLTECA it was studied, being observed a scarce retention of this homologous of fission products, what indicates the necessity to use additives to improve the retention properties of the Mexican commercial cements for some radionuclides. (Author)

  13. The application of new economic and ecological approaches to energetics in Czechoslovakia

    International Nuclear Information System (INIS)

    Libich, V.; Kadrnozka, J.; Drahos, I.

    1986-10-01

    Orientation on local low-grade coal and nuclear sources also for heat supply, with which the construction of large heating systems and heat transport on large distances is connected, these are specific features of energy economy in Czechoslovakia. The development programme is challenging in economic respect, it causes numerous ecological problems, as well as those connected with coverage of variable loads. In case of additional construction at a later date many problems appear requiring differentiated approach that depends on concrete conditions. In the paper there are described possibilities and conditions of heat accumulation in feed water, in gravity accumulators at very quick changes of output, the accumulation systems involving steam release facilities and heat accumulation in heat conducting systems. Also the manufacture of heat generating equipment has an important role to play. There are given the outlines of construction of hot water accumulators. Specific conditions of the Czechoslovak energy economy also include the problem of efficient combustion of low-grade coal with a high sulfur content. In this connection it is especially the fluidized bed combustion that is under consideration. This combustion process can be run by clinkering of ash particles or a klinkerless process can be used. The combustion process can be either single-stage or double-stage. All these combustion methods are used in boilers made in Czechoslovakia. In the paper two types of boilers are described: the boiler with cooled fluidized bed and the fluidized bed reactor installed in front of a powdered coal fired boiler. There is briefly outlined the experience obtained from the operation of these boilers

  14. Solid recovered fuels in the cement industry with special respect to hazardous waste.

    Science.gov (United States)

    Thomanetz, Erwin

    2012-04-01

    Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

  15. Role of Polycarboxylate-ether superplasticizers on cement hydration kinetics and microstructural development

    Directory of Open Access Journals (Sweden)

    Valentini L.

    2018-01-01

    Full Text Available Polycarboxylate-ether (PCE superplasticizers are a fundamental constituent of modern cementbased materials due to their impact on the rheology of the fresh mix and mechanical performance of the hardened material. The effect of PCEs on cement hydration kinetics has been known since their introduction in the early 1980s. However, detailed knowledge of the role played by PCE macromolecules on the basic mechanisms of cement hydration (dissolution, diffusion, precipitation is still lacking. A better understanding of how such mechanisms are influenced by the addition of PCE is no doubt beneficial to the design of novel superplasticizing admixtures. Here, I report on some recent findings about the role of PCE superplasticizers on cement hydration kinetics and microstructural development. The interaction between PCE and C3S pastes was investigated by an ad-hoc kinetic model based on a combination of generalized forms of the Avrami and BNG (Boundary Nucleation and Growth models. The model is used to fit the rate of C-S-H precipitation measured by in-situ X-ray powder diffraction combined with mass balance calculations. The results show that a switch from heterogeneous to homogeneous C-S-H nucleation occurs in the presence of PCEs and that the C-S-H growth rate decreases proportionally to the amount of PCE used. The predicted switch to homogeneous nucleation is in agreement with experimental results obtained by XRD-enhanced micro-tomography imaging, showing that, in the presence of PCE, C-S-H preferentially forms in the pore space rather than at the surface of clinker particles.

  16. Quality characteristics of Greek fly ashes and potential uses

    Energy Technology Data Exchange (ETDEWEB)

    Skodras, G.; Grammelis, P.; Kakaras, E. [Institute for Solid Fuels Technology and Applications, Ptolemais (Greece); Karangelos, D.; Anagnostakis, M.; Hinis, E. [Nuclear Engineering Section, Mechanical Engineering Department, National Technical University of Athens, Athens (Greece)

    2007-01-15

    The main characteristics of fly ash from Greek coal-fired boilers are presented in this paper in relation to its exploitation potential. Both fuel and fly ash samples were collected and analyzed according to the ASTM Standards. Apart from the typical analyses (proximate, ultimate, ash analysis and calorific value), an ICP-AES spectrometer was used for the analysis of heavy metals in the ash. Experimental measurements in order to determine the radioactivity content of raw fuel and the fly ash were carried out as well. A representative fly ash sample from Ptolemais power plant was evaluated and tested as filler in Self-Compacting Concrete (SCC). Ashes from the Greek brown coal are classified in type C, most of the fly ash being produced in Ptolemais of Northern Greece, while the rest in Megalopolis. Ptolemais fly ash is rich in calcium compounds, while Megalopolis fly ash contains more pyrite. Increased heavy metal concentrations are observed in the fly ash samples of Greek coal. Greek fly ash appears to have not only pozzolanic but also hydraulic behaviour. Furthermore, Greek fly ash, depending on its origin, may have relatively high natural radioactivity content, reaching in the case of Megalopolis fly ash 1 kBq kg{sup -1} of {sup 226}Ra. The laboratory results showed that fly ashes can be a competitive substitute to conventional limestone filler material in SCC. Fly ash is mostly used in Greece in cement industry replacing cement clinker and aiming to the production of special types of Portland cements. However, a more aggressive utilisation strategy should be developed, since low quantities of the total produced fly ash are currently further utilised. (author)

  17. Physico-chemical characteristics of eight different biomass fuels and comparison of combustion and emission results in a small scale multi-fuel boiler

    International Nuclear Information System (INIS)

    Forbes, E.G.A.; Easson, D.L.; Lyons, G.A.; McRoberts, W.C.

    2014-01-01

    Highlights: • Physical parameters of the eight biomass fuels examined were all different. • Significant differences were found in Proximate, Ultimate and TGA results. • Energy outputs were not proportionate to dry matter energy content. • Highest flue ash production from fuels with highest fines content. • Flue gas emissions varied significantly, NOx levels correlated with fuel N content. - Abstract: This study describes the results from the investigation of 7 different biomass fuel types produced on a farm, and a commercial grade wood pellet, for their physical, chemical, thermo-gravimetric and combustion properties. Three types of short rotation coppice (SRC) willow, two species of conifers, forest residues (brash), commercially produced wood-pellets and a chop harvested energy grass crop Miscanthus giganteus spp., (elephant grass) were investigated. Significant differences (p < 0.05) were found in most of the raw fuel parameters examined using particle distribution, Thermogravimetric, Ultimate and Proximate analysis. Combustion tests in a 120 kW multi-fuel boiler revealed differences, some significant, in the maximum output, energy conversion efficiency, gaseous emission profiles and ash residues produced from the fuels. It was concluded that some of the combustion results could be directly correlated with the inherent properties of the different fuels. Ash production and gaseous emissions were the aspects of performance that were clearly and significantly different though effects on energy outputs were more varied and less consistent. The standard wood pellet fuel returned the best overall performance and miscanthus produced the largest amount of total ash and clinker after combustion in the boiler

  18. The chemometric study of limestone physico-chemical properties and thermal behavior for application in construction composites

    Directory of Open Access Journals (Sweden)

    Radulović Dragan

    2017-01-01

    Full Text Available The limestone, as an economically sustainable and easily available basic raw material, is frequently utilized in the building industry for resolving of the environmental protection issues. The limestone is incorporated in a cementitious system either by grinding with cement clinker, or by blending with the binder during concrete production. The employing of powdery limestone as partial cement replacement gives the construction composites with properties comparable to that of conventional concrete. The study of limestone thermal behavior and its chemistry is crucial for the prognosis of the designed composites properties. In this work, the instrumental techniques (atomic emission spectroscopy, differential thermal and thermo-gravimetric analysis, Fourier transform infrared spectroscopy and the Principal component analysis were employed to discriminate and classify 22 limestone types. The PCA statistical method, as a means of spectra and experimental data fingerprinting, grouped the samples in a multi-dimensional factor space producing four graphical prognosis - one for each instrumental method. DTA/TG peak values varied the most in a short range between 830-870°C, while FTIR spectra showed the highest diversity in the 867-887 cm-1 and 1237-1647 cm-1 ranges. This research was governed by an idea to reveal whether it is possible to differentiate various limestone types and to predict the possibility of their employment in construction composites on the basis of the results of instrumental and mathematical analyses. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. ON 172057, III 45008, TR 31055, TR 34006, and TR 34013

  19. Recycling of the product of thermal inertization of cement-asbestos for various industrial applications

    International Nuclear Information System (INIS)

    Gualtieri, Alessandro F.; Giacobbe, Carlotta; Sardisco, Lorenza; Saraceno, Michele; Lassinantti Gualtieri, Magdalena; Lusvardi, Gigliola; Cavenati, Cinzia; Zanatto, Ivano

    2011-01-01

    Recycling of secondary raw materials is a priority of waste handling in the countries of the European community. A potentially important secondary raw material is the product of the thermal transformation of cement-asbestos, produced by prolonged annealing at 1200-1300 o C. The product is chemically comparable to a Mg-rich clinker. Previous work has assured the reliability of the transformation process. The current challenge is to find potential applications as secondary raw material. Recycling of thermally treated asbestos-containing material (named KRY.AS) in traditional ceramics has already been studied with successful results. The results presented here are the outcome of a long termed project started in 2005 and devoted to the recycling of this secondary raw materials in various industrial applications. KRY.AS can be added in medium-high percentages (10-40 wt%) to commercial mixtures for the production of clay bricks, rock-wool glasses for insulation as well as Ca-based frits and glass-ceramics for the production of ceramic tiles. The secondary raw material was also used for the synthesis of two ceramic pigments; a green uvarovite-based pigment [Ca 3 Cr 2 (SiO 4 ) 3 ] and a pink malayaite-based pigment [Ca(Sn,Cr)SiO 5 ]. The latter is especially interesting as a substitute for cadmium-based pigments. This work also shows that KRY.AS can replace standard fillers in polypropylene plastics without altering the properties of the final product. For each application, a description and relevant results are presented and discussed.

  20. Reduced carbon emission estimates from fossil fuel combustion and cement production in China.

    Science.gov (United States)

    Liu, Zhu; Guan, Dabo; Wei, Wei; Davis, Steven J; Ciais, Philippe; Bai, Jin; Peng, Shushi; Zhang, Qiang; Hubacek, Klaus; Marland, Gregg; Andres, Robert J; Crawford-Brown, Douglas; Lin, Jintai; Zhao, Hongyan; Hong, Chaopeng; Boden, Thomas A; Feng, Kuishuang; Peters, Glen P; Xi, Fengming; Liu, Junguo; Li, Yuan; Zhao, Yu; Zeng, Ning; He, Kebin

    2015-08-20

    Nearly three-quarters of the growth in global carbon emissions from the burning of fossil fuels and cement production between 2010 and 2012 occurred in China. Yet estimates of Chinese emissions remain subject to large uncertainty; inventories of China's total fossil fuel carbon emissions in 2008 differ by 0.3 gigatonnes of carbon, or 15 per cent. The primary sources of this uncertainty are conflicting estimates of energy consumption and emission factors, the latter being uncertain because of very few actual measurements representative of the mix of Chinese fuels. Here we re-evaluate China's carbon emissions using updated and harmonized energy consumption and clinker production data and two new and comprehensive sets of measured emission factors for Chinese coal. We find that total energy consumption in China was 10 per cent higher in 2000-2012 than the value reported by China's national statistics, that emission factors for Chinese coal are on average 40 per cent lower than the default values recommended by the Intergovernmental Panel on Climate Change, and that emissions from China's cement production are 45 per cent less than recent estimates. Altogether, our revised estimate of China's CO2 emissions from fossil fuel combustion and cement production is 2.49 gigatonnes of carbon (2 standard deviations = ±7.3 per cent) in 2013, which is 14 per cent lower than the emissions reported by other prominent inventories. Over the full period 2000 to 2013, our revised estimates are 2.9 gigatonnes of carbon less than previous estimates of China's cumulative carbon emissions. Our findings suggest that overestimation of China's emissions in 2000-2013 may be larger than China's estimated total forest sink in 1990-2007 (2.66 gigatonnes of carbon) or China's land carbon sink in 2000-2009 (2.6 gigatonnes of carbon).

  1. Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry.

    Science.gov (United States)

    Sarc, R; Lorber, K E; Pomberger, R; Rogetzer, M; Sipple, E M

    2014-07-01

    This paper describes the requirements for the production, quality, and quality assurance of solid recovered fuels (SRF) that are increasingly used in the cement industry. Different aspects have to be considered before using SRF as an alternative fuel. Here, a study on the quality of SRF used in the cement industry is presented. This overview is completed by an investigation of type and properties of input materials used at waste splitting and SRF production plants in Austria. As a simplified classification, SRF can be divided into two classes: a fine, high-calorific SRF for the main burner, or coarser SRF material with low calorific value for secondary firing systems, such as precombustion chambers or similar systems. In the present study, SRFs coming from various sources that fall under these two different waste fuel classes are discussed. Both SRFs are actually fired in the grey clinker kiln of the Holcim (Slovensko) plant in Rohožnik (Slovakia). The fine premium-quality material is used in the main burner and the coarse regular-quality material is fed to a FLS Hotdisc combustion device. In general, the alternative fuels are used instead of their substituted fossil fuels. For this, chemical compositions and other properties of SRF were compared to hard coal as one of the most common conventional fuels in Europe. This approach allows to compare the heavy metal input from traditional and alternative fuels and to comment on the legal requirements on SRF that, at the moment, are under development in Europe. © The Author(s) 2014.

  2. Determinación de la composición mineralógica del clínker por microscopía cuantitativa, disolución de fases y difracción de rayos X

    Directory of Open Access Journals (Sweden)

    Triviño, F.

    1983-09-01

    Full Text Available A comparative study has been done about the use of three methods: Microscopic, Dissolution of Phases and X-Ray Diffraction, for the determination of the mineralogical composition of clinker, XRD appears (just as it is shown in this paper as a complicated method which does not guarantee a good determination of C3A. The consecutive dissolution of phases whith methanol and salicylic acid and saccharose is a simple, cheap and reliable alternative method. The dissolution of phases with salicylic acid is a good method to determine the whole of silicates and liquid phase. Optic microscopy (reflected light is a method of determining bi and tricalcium silicates but the results so given are unreliable. Varations which could improve these methods are indicated.

    Se hace un estudio comparativo del empleo de tres métodos, microscópico, disolución de fases y difracción de rayos X, en la determinación de la composición mineralógica del clínker. Se revela DRX (tal y como se desarrolla en este trabajo como un método poco fiable en la determinación del C3A y además es complicada. La disolución sucesiva de fases con metanol-salicílico y sacarosa es una alternativa sencilla, económica y fiable. La disolución de fases con salicílico es un buen método en la determinación total de silicatos y fase líquida. La microscopía óptica de luz reflejada es un método para la determinación de los silicatos bi y tricálcicos, aunque da resultados poco fiables. Se indican variaciones que mejoran los métodos.

  3. Influence of Carbon Nanotubes on the Structure Formation of Cement Matrix

    Science.gov (United States)

    Petrunin, S.; Vaganov, V.; Reshetniak, V.; Zakrevskaya, L.

    2015-11-01

    The potential of application of CNTs as a reinforcing agent in cement composites is governed by their unique mechanical and electronic properties. The analysis of concrete strength changes under CNTs introduction shows non-uniformity and sometimes inconsistency of results. Due to the fact that CNTs influence the hydration kinetics, structure and phase composition of concrete, an idea concerning the importance of interaction between the surface of CNTs and hydrate ions formed by the dissolution of the clinker phases has been suggested. In this paper, the theoretical and experimental study of interaction between hydrate ions and CNTs surface is discussed. Reference nanotubes and nanotubes functionalized by carboxylic groups are used in this research. Phase composition was determined by X-Ray analysis according to the Rietveld method. It was found that the presence of oxygen-containing functional groups on CNTs surface leads to intensification of the hydration process and increase in concentration of C-S-H gel from 65.9% to 74.4%. Special attention is usually paid to interactions between Ca2+ ions and CNTs, because the hardening rate and structure of cement stone are determined by principle of Ca2+ localization in the solution. In this paper the possible binding mechanisms are discussed. Based on the experimental results, the hypothesis regarding the formation of cement composite structure for different CNTs surface functionalizations is considered. According to this hypothesis, the CNTs act as the centers of crystallization for hydration products contributing to the acceleration of hydration, increase of the concentration of C-S-H gel and strength improvement of CNTs based composites.

  4. Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder.

    Science.gov (United States)

    Zhong, Shiyun; Ni, Kun; Li, Jinmei

    2012-07-01

    A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratio (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO(4)(2-) from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO(4)(2-) releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO(4)(2-) from the mortar with 20% FGD gypsum is 9200 mg·m(-2), which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum. Copyright © 2012 Elsevier Ltd. All rights reserved.

  5. Notorious: Hitchcock’s good neighbor film

    Directory of Open Access Journals (Sweden)

    Arlindo Castro

    2000-07-01

    Full Text Available The New York release of Alfred Hitchcock’s Notorious occurred in August 1946, one month after the Bikini atomic explosions, and one year after the bombing of Hiroshima and Nagasaki. “Is mankind dying of curiosity?” asked a double page Time magazine ad, in the same issue that published a review of the film. “Time’s Science department noted recently,” readers were told, “that people everywhere have one great Fear: will the curiosity of nuclear physicists someday set off a giant chain reaction which will flash-bum the world to a clinker?”l To overcome that fear of the nuclear apocalypse, according to the add, readers should learn more and more about “the big mysteries of our atomic age,” beginning by checking her or his score in the “Time’s Quiz on Science.” If they happened to go to Radio City Music Hall, Notorious would reassure them that the U.S. was doing well in preventing obstinate Nazis from making an atomic bomb, though at that moment of the nuclear espionage war, former Manhattan Project insider Klaus Fuchs had actually passed on to a Soviet contact in London classified information about the Manhattan Project and American atomic plans.2 Indeed, in that transitional period between World War II and the Cold War, the major political villains were still Nazis, not Communists, as exemplified by other 1946 films like Orson Welles’ The Stranger, Charles Vidor’s Gilda, and Edward Dmytryk’s Cornered.

  6. C-A-S-H synthesis and thermodynamics modelling in CaO-Al2O3-SiO2-H2O system

    International Nuclear Information System (INIS)

    Haas, J.; Pochard, I.; Nonat, A.

    2015-01-01

    Ordinary Portland cement (OPC) is being increasingly replaced by blended cements, where part of the clinker is replaced by secondary cementitious materials (SCM) such as blast furnace or fly ash. The use of SCM enables to achieve various aims as the cost reduction by recovery of by-products, the CO 2 emission reduction, the obtaining of specific properties as low pH. So, blended cements are more and more current in different fields as civil engineering and nuclear waste repository. The use of silica and/or aluminium rich SCMs directly impacts the amount and the kind of hydrates formed, hence the volume and the porosity and finally the durability of these materials. Aluminates containing hydrates formation is not well understood. Al content can result from Al-uptake in C-S-H due to Al-substitution of Si-tetrahedra to well crystallised hydrates like straetlingite or katoite phases. This study proposes a surface dependant thermodynamic model to predict and to correlate the Al-uptake (substitution) of C-A-S-H with solutions representative of that of cement pores chemistry. For this purpose, pure C-A-S-H alkali-free were synthesized in diluted suspensions. On one hand, hydrates and their solutions were characterized at equilibrium. On the other hand, thermodynamics modelling were performed from these collected data to describe C-A-S-H in the equilibrium solutions. These results allowed evaluating the Al-availability in the cementitious system and especially for aluminates containing hydrates precipitation. (authors)

  7. Environmentally-Friendly Geopolymeric Binders Made with Silica

    Science.gov (United States)

    Erdogan, S. T.

    2013-12-01

    Portland cement (PC) is the ubiquitous binding material for constructions works. It is a big contributor to global warming and climate change since its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. Recently there have been efforts to develop alternative binders with lower greenhouse gas emissions. One such class of binders is geopolymers, formed by activating natural or waste materials with suitable alkaline or acidic solutions. These binders use natural or industrial waste raw materials with a very low CO2 footprint from grinding of the starting materials, and some from the production of the activating chemicals. The total CO2 emissions from carefully formulated mixtures can be as low as 1/10th - 1/5th of those of PC concrete mixtures with comparable properties. While use of industrial wastes as raw materials is environmentally preferable, the variability of their chemical compositions over time renders their use difficult. Use of natural materials depletes resources but can have more consistent properties and can be more easily accepted. Silica sand is a natural material containing very high amounts of quartz. Silica fume is a very fine waste from silicon metal production that is mostly non-crystalline silica. This study describes the use of sodium hydroxide and sodium silicate solutions to yield mortars with mechanical properties comparable to those of portland cement mortars and with better chemical and thermal durability. Strength gain is slower than with PC mixtures at room temperature but adequate ultimate strength can be achieved with curing at slightly elevated temperatures in less than 24 h. The consistency of the chemical compositions of these materials and their abundance in several large, developing countries makes silica attractive for producing sustainable concretes with reduced carbon

  8. THERMOCHEMISTRY OF INTERACTION REACTIONS FOR SODIUM AND ALUMINUM SULPHATES WITH COMPONENTS OF HYDRATING PORTLAND CEMENT

    Directory of Open Access Journals (Sweden)

    P. I. Yukhnevskiy

    2018-01-01

    Full Text Available Chemical additives are widely used in the technology of concrete with the purpose to solve various problems and sulphate-containing additives-electrolytes are also used as accelerators for setting and hardening of cement. Action mechanism of additive accelerators for setting and hardening of cement is rather complicated and can not be considered as well-established. An influence of sulfate-containing additives such as sodium sulfate is reduced to acceleration of cement silicate phase hydration by increasing ionic strength of the solution. In addition to it, exchange reactions of anion additive with portlandite phase (Ca(OH2 and aluminate phases of hardening cement have a significant effect on hardening process that lead to formation of readily soluble hydroxides and hardly soluble calcium salts. The influence of sulfate-containing additives on properties of water cement paste and cement stone is quite diverse and depends on salt concentration and cation type. For example, the action of the aluminum sulphate additive becomes more complicated if the additive is subjected to hydrolysis in water, which is aggravated in an alkaline medium of the water cement paste. Formation of hydrolysis products and their reaction with aluminate phases and cement portlandite lead to a significant acceleration of setting. Thus, despite the similarity of additives ensuring participation of anions in the exchange reactions, the mechanism of their influence on cement setting and hardening varies rather significantly. The present paper considers peculiar features concerning the mechanism of interaction of sodium and aluminum sulfate additives in cement compositions from the viewpoint of thermochemistry. Thermochemical equations for reactions of sulfate-containing additives with phases of hydrated cement clinker have been given in the paper. The paper contains description how to calculate thermal effects of chemical reactions and determine an influence of the formed

  9. Assessment of pelletized biofuels

    International Nuclear Information System (INIS)

    Samson, R.; Duxbury, P.; Drisdelle, M.; Lapointe, C.

    2000-04-01

    There has been an increased interest in the development of economical and convenient renewable energy fuels, resulting from concerns about climate change and rising oil prices. An opportunity to use agricultural land as a means of producing renewable fuels in large quantities, relying on wood and agricultural residues only has come up with recent advances in biomass feedstock development and conversion technologies. Increasing carbon storage in the landscape and displacing fossil fuels in combustion applications can be accomplished by using switchgrass and short rotation willow which abate greenhouse gas emissions. The potential of switchgrass and short rotation willow, as well as other biomass residues as new feedstocks for the pellet industry is studied in this document. Higher throughput rates are facilitated by using switchgrass, which shows potential as a pelleting feedstock. In addition, crop drying requires less energy than wood. By taking into consideration energy for switchgrass production, transportation to the conversion facility, preprocessing, pelleting, and marketing, the overall energy balance of switchgrass is 14.5:1. Research on alfalfa pelleting can be applied to switchgrass, as both exhibit a similar behaviour. The length of chop, the application of high temperature steam and the use of a die with a suitable length/diameter ratio are all factors that contribute to the successful pelleting of switchgrass. Switchgrass has a similar combustion efficiency (82 to 84 per cent) to wood (84 to 86 per cent), as determined by combustion trials conducted by the Canada Centre for Mineral and Energy Technology (CANMET) in the Dell-Point close coupled gasifier. The energy content is 96 per cent of the energy of wood pellets on a per tonne basis. Clinker formation was observed, which necessitated some adjustments of the cleaner grate settings. While stimulating rural development and export market opportunities, the high yielding closed loop biofuels show

  10. Investigation of C3 S hydration mechanism by transmission electron microscope (TEM) with integrated Super-XTM EDS system.

    Science.gov (United States)

    Sakalli, Y; Trettin, R

    2017-07-01

    Tricalciumsilicate (C 3 S, Alite) is the major component of the Portland cement clinker. Hydration of Alite is decisive in influencing the properties of the resulting material. This is due to its high content in cement. The mechanism of the hydration of C 3 S is very complicated and not yet fully understood. There are different models describing the hydration of C 3 S in various ways. In this work for a better understanding of hydration mechanism, the hydrated C 3 S was investigated by using the transmission electron microscope (TEM) and for the first time, the samples for the investigations were prepared by using of focused ion beam from sintered pellets of C 3 S. Also, an FEI Talos F200x with an integrated Super-X EDS system was used for the investigations. FEI Talos F200X combines outstanding high-resolution S/TEM and TEM imaging with energy dispersive X-ray spectroscopy signal detection, and 3D chemical characterization with compositional mapping. TEM is a very powerful tool for material science. A high energy beam of electrons passes through a very thin sample, and the interactions between the electrons and the atoms can be used to observe the structure of the material and other features in the structure. TEM can be used to study the growth of layers and their composition. TEM produces high-resolution, two-dimensional images and will be used for a wide range of educational, science and industry applications. Chemical analysis can also be performed. The purpose of these investigations was to get the information about the composition of the C-S-H phases and some details of the nanostructure of the C-S-H phases. © 2017 The Authors Journal of Microscopy © 2017 Royal Microscopical Society.

  11. SYNTHESIS OF EXPANDER TO PREVENT CONTRACTION OF CEMENT STONE

    Directory of Open Access Journals (Sweden)

    Elenova Aurika Almazovna

    2017-03-01

    Full Text Available This article contains the results of studies of the use of additives containing crystallization components significantly affecting the curing of cement, improving the structure of cement stone and concrete. The crystalline component is obtained using the rotary-pulse unit, which provides not only the grinding of agents, but their interaction with each other as well in order to accelerate the hydration and structure formation in cement stone. The degree, and kinetics of hydration, the composition of hydrated phases, the structure of the additives and cement stone was studied using the following methods: x-ray diffraction (XRD, differential thermal analysis (DTA, scanning electron microscope (SEM. Mechanical properties of cement were determined by standard methods and techniques. The expander produced by means of hydrodynamic activation of the sulfoaluminate clinker (SAC consists of ettringite and hydrated calcium silicates, which are characterized by high dispersion rate (less than 10 µm and reactivity as the seed for the crystallization of hydrated compounds. The introduction of the ultrafine additives of the crystalline SAC (within 1-5% was discovered to cause expansion of the cement stone. Implementation of the additives increases cement hydration and contributes to the formation of active centers of crystallization that lead to the fast formation of ettringite, hydrated calcium aluminates and calcium silicates. The activated crystalline additive provides for significant reduction of porosity, initial curing, and high strength of cement stone. In addition, the additive is an expansive component, forming needle-like crystals of ettringite during hydration. These microcrystals grow in the capillaries of cement stone, filling them, and create conditions for improving the crack resistance of cement concrete.

  12. Influence of Carbon Nanotubes on the Structure Formation of Cement Matrix

    International Nuclear Information System (INIS)

    Petrunin, S; Vaganov, V; Reshetniak, V; Zakrevskaya, L

    2015-01-01

    The potential of application of CNTs as a reinforcing agent in cement composites is governed by their unique mechanical and electronic properties. The analysis of concrete strength changes under CNTs introduction shows non-uniformity and sometimes inconsistency of results. Due to the fact that CNTs influence the hydration kinetics, structure and phase composition of concrete, an idea concerning the importance of interaction between the surface of CNTs and hydrate ions formed by the dissolution of the clinker phases has been suggested. In this paper, the theoretical and experimental study of interaction between hydrate ions and CNTs surface is discussed. Reference nanotubes and nanotubes functionalized by carboxylic groups are used in this research. Phase composition was determined by X-Ray analysis according to the Rietveld method. It was found that the presence of oxygen-containing functional groups on CNTs surface leads to intensification of the hydration process and increase in concentration of C-S-H gel from 65.9% to 74.4%. Special attention is usually paid to interactions between Ca 2+ ions and CNTs, because the hardening rate and structure of cement stone are determined by principle of Ca 2+ localization in the solution. In this paper the possible binding mechanisms are discussed. Based on the experimental results, the hypothesis regarding the formation of cement composite structure for different CNTs surface functionalizations is considered. According to this hypothesis, the CNTs act as the centers of crystallization for hydration products contributing to the acceleration of hydration, increase of the concentration of C-S-H gel and strength improvement of CNTs based composites. (paper)

  13. Thermodynamic and exergoeconomic analysis of a cement plant: Part I – Methodology

    International Nuclear Information System (INIS)

    Atmaca, Adem; Yumrutaş, Recep

    2014-01-01

    Highlights: • Energy, exergy and exergoeconomic analysis of a complete cement plant have been investigated. • The first and second law efficiencies based on the energy and exergy analysis are defined for the entire cement plant. • The specific energy consumption of the whole sections of the cement plant have been analyzed. • The specific manufacturing costs of farine, clinker and cement have been determined by the cost analysis. - Abstract: The energy, exergy and exergoeconomic analysis of a cement factory has been studied within two parts. This paper is the first part of the study which includes the thermodynamic and exergoeconomic methodology and formulations developed for such a comprehensive and detailed analysis. The second part of this study is about the application of the developed formulation which considers an actual cement plant located in Gaziantep, Turkey. The energy consumption by the cement industry is about 5% of the total global industrial energy consumption. It is also one of the world’s largest industrial sources of CO 2 emissions. In this paper, a cement plant is considered with all main manufacturing units. Mass, energy, and exergy balances are applied to each system. The first and second law efficiencies based on the energy and exergy analysis and performance assessment parameters are defined for the entire cement plant. The formulations for the cost of products, and cost formation and allocation within the system are developed based on exergoeconomic analysis. In order to obtain the optimal marketing price of cement and to decrease specific energy consumption of the whole plant, the cost analysis formulated here have substantial importance

  14. Stabilization of ZnCl2-Containing Waste Using Calcium Sulfoaluminate Cement

    International Nuclear Information System (INIS)

    Cau Dit Coumes, C.; Berger, S.; Le Bescop, P.; Damidot, D.

    2013-01-01

    The potential of calcium sulfoaluminate (CSA) cement was investigated to solidify and stabilize radwastes containing large amounts of soluble zinc chloride (a strong inhibitor of Portland cement hydration). Hydration of pastes and mortars prepared with a 0.5 mol/L ZnCl 2 mixing solution was characterized over one year as a function of the gypsum content of the binder and the thermal history of the material. Blending the CSA clinker with 20% gypsum enabled rapid hydration, with only very small delay compared with a reference prepared with pure water. It also improved the compressive strength of the hardened material and significantly reduced its expansion under wet curing. Moreover, the hydrate assemblage was less affected by a thermal treatment at early age simulating the temperature rise and fall occurring in a large-volume drum of cemented waste. Fully hydrated materials contained ettringite, amorphous aluminum hydroxide, straetlingite, together with AFm phases (Kuzel's salt associated with monosulfoaluminate or Friedel's salt depending on the gypsum content of the binder), and possibly C-(A)-S-H. Zinc was readily insolubilized and could not be detected in the pore solution extracted from cement pastes, or in their leachates after 3 months of leaching by pure water at pH 7. The good retention of zinc by the cement matrix was mainly attributed to the precipitation of a hydrated and well crystallized phase with platelet morphology (which may belong to the layered double hydroxides family) at early age ≤ 1 day), and to chemisorption onto aluminum hydroxide at later age. (author)

  15. Fiscal 1999 research report. Basic research on joint implementations promotion (Feasibility study of modification for Tehran Cement Co., Ltd., Iran); 1999 nendo kyodo jisshi nado suishin kiso chosa hokokusho. Iran koku Teheran cement sha kaizo F/S

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    The feasibility study was started upon a request made by the Iranian Ministry of Energy involving the No. 7 kiln of the above said company. It was then concluded, after assessing the degree of urgency of supply and demand and the magnitude of loss due to reduced production because of the on-site modification work, that it was not practical to begin the project immediately. Under the circumstances, various studies were made about the feasibility of modification of the whole production process of the No. 1 kiln through No. 7 kiln, and a procedure was presented, to be described below. The procedure will consist of Phase I wherein the No. 3 wet kiln is converted into an NSP (new suspension preheater) dry kiln, Phase II wherein the No. 7 SP (suspension preheater) dry kiln is converted in to an NSP kiln, and Phase III wherein the No. 4 SP dry kiln is converted into a clinker cooler. Under this procedure, the modernization of the Tehran Cement Co., Ltd., facilities will be accomplished without causing production loss. After the completion of the project, an annual yield of 3.6-million tons will be achieved, with productivity to be improved by 26.4% over the current theoretical capacity or by 54.8% over the actual average for the past 5 years. There will be a sustained conservation of 25,356 tons/year in terms of oil. Application of CDM (clean development mechanism) to this project will be extremely effective in reducing greenhouse gas and in improving profitability. (NEDO)

  16. Fiscal 1999 basic survey report for promotion of joint implementation. Survey of diffusion of fluidized bed cement kilns in Vietnam; 1999 nendo Vietnam koku ni okeru ryudosho cement kiln fukyu chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Possibility is assessed of energy saving and CO2 reduction through replacing shaft kilns with fluidized bed kilns at four cement plants in Vietnam. The effort will be associated with the clean development mechanism (CDM) ultimately. The fluidized bed kiln is one of the state-of-the-art technologies developed to meet social, economic, and technical demands involving global environments, enhancement of energy efficiency, effective use of resources, improvement in cost performance, increasingly diversified needs for cement, etc. Use of the technology will lead to an extensive reduction in greenhouse gas emissions, solution of the problem of dust flying from calcinating facilities, production of clinkers high in stability and quality, utilization of inexpensive fuels such as low-grade coal, and production cost reduced thanks to the new equipment occupying less installation space. The conclusion of the study is that the energy to be consumed by the four plants will decrease by 6101-9551 tons/year in terms of oil and that energy saving rate will be 37-44%. The decrease in fuel and electricity for calcinating furnaces in turn decreases CO2 emissions, with the amount of reduction estimated at 24,393-38,794 tons/year in terms of CO2 and the rate of reduction estimated at 36-44%. As for payout in case environmental special yen credit is granted, it will realize in the 10-12th year, which means such financing will achieve a sufficient investment effect. Effect is also tentatively calculated in case of fluidized bed kilns diffused across the country. (NEDO)

  17. CONCRETE BASED ON MODIFIED DISPERSE CEMENT SYSTEM

    Directory of Open Access Journals (Sweden)

    D. V. Rudenko

    2016-08-01

    and chemical processes of hydration of clinker minerals allowed developing technological bases for special-purpose concrete.

  18. Kinetics of calcium sulfoaluminate formation from tricalcium aluminate, calcium sulfate and calcium oxide

    International Nuclear Information System (INIS)

    Li, Xuerun; Zhang, Yu; Shen, Xiaodong; Wang, Qianqian; Pan, Zhigang

    2014-01-01

    The formation kinetics of tricalcium aluminate (C 3 A) and calcium sulfate yielding calcium sulfoaluminate (C 4 A 3 $) and the decomposition kinetics of calcium sulfoaluminate were investigated by sintering a mixture of synthetic C 3 A and gypsum. The quantitative analysis of the phase composition was performed by X-ray powder diffraction analysis using the Rietveld method. The results showed that the formation reaction 3Ca 3 Al 2 O 6 + CaSO 4 → Ca 4 Al 6 O 12 (SO 4 ) + 6CaO was the primary reaction 4 Al 6 O 12 (SO 4 ) + 10CaO → 6Ca 3 Al 2 O 6 + 2SO 2 ↑ + O 2 ↑ primarily occurred beyond 1350 °C with an activation energy of 792 ± 64 kJ/mol. The optimal formation region for C 4 A 3 $ was from 1150 °C to 1350 °C and from 6 h to 1 h, which could provide useful information on the formation of C 4 A 3 $ containing clinkers. The Jander diffusion model was feasible for the formation and decomposition of calcium sulfoaluminate. Ca 2+ and SO 4 2− were the diffusive species in both the formation and decomposition reactions. -- Highlights: •Formation and decomposition of calcium sulphoaluminate were studied. •Decomposition of calcium sulphoaluminate combined CaO and yielded C 3 A. •Activation energy for formation was 231 ± 42 kJ/mol. •Activation energy for decomposition was 792 ± 64 kJ/mol. •Both the formation and decomposition were controlled by diffusion

  19. Risk analysis of the delayed ettringite formation in pile caps foundation in the metropolitan region of Recife - PE - Brasil

    Directory of Open Access Journals (Sweden)

    I. F. Torres

    Full Text Available ABSTRACT Currently, there is an awareness that is critical to assess the durability characteristics of concrete with as much attention as the mechanical properties. The durability of concrete structures can often be affected by chemical attacks, jeopardizing its performance and security. When concrete is subjected to high temperature at early ages, many physical and chemical changes in hardened concrete may occur. It iswidely accepted that concrete subjected to these conditions of temperature and exposed to moisture is prone to cracking due to Delayed Ettringite Formation (DEF. This work aims at providing a DEF risk analysis on foundation pile caps at the Metropolitan Region of Recife - PE. Temperature rise measurement was performed in situ at 5 different caps through datalogger and thermocouples equipments. Furthermore, the Duggan test was performed in order to assess the level of expansion of 3 cements studied: X (CP II E 40, Y (CP II F 32 and Z (CP V ARI RS. Simultaneously, the chemical compositions of these cements and their respective clinkers were quantified by analysis of X-ray fluorescence (XRF. The cement X (CP II E 40 showed the chemical characteristics favoring with more intensity DEF and, as a result, higher level of expansion in the test Duggan. It is noteworthy that incorporation of metakaolin (8% and 16% and silica fume (5% and 10% showed mitigating potential of expansions. It is important to point out that all factors related to thermal properties and chemical composition of the concrete used in the region converge to a condition of ideal susceptibility for triggering DEF. Therefore, it is essential at least minimum and basic requirements in the design specification in order to avoid high temperatures in the massive concrete elements, preventing them from delayed ettringite formation.

  20. New developments in tire derived fuels (TDF)

    Energy Technology Data Exchange (ETDEWEB)

    Hawkins, G. [Portland Cement Association, Skokie, IL (United States)

    2006-07-01

    Portland cement is a mixture of finely ground raw materials that are processed in a rotary kiln heated to 1500 degrees C by various fuels. Cooled clinker from the kiln is ground into portland cement. This presentation provided an overview of the role that tire-derived fuels is now playing in cement manufacturing. Data on the extent of TDF use in cement manufacturing processes were presented, as well as the results of air emissions monitoring programs conducted to assess the environmental impacts of TDF. During the cement manufacturing process, shredded and chipped tires are blown into the kiln to provide fuel, while whole tires are placed in the midpoint of long dry or wet kilns. For preheater and precalciner kilns, whole tires are added to raw material entering the kiln. The kiln's controlled combustion environment ensures the complete destruction of scrap tires. Approximately 130 million scrap tires were recycled in Portland cement plants in 2003. Forty-four portland cement plants are currently using TDF in North America. The United States Department of Energy has estimated that TDF produces less carbon dioxide (CO{sub 2}) per unit of energy than coal. Monitoring programs at Portland cement plants have indicated that the use of TDF in place of coal has resulted in moderate reductions of nitrogen oxide (NO{sub x}) emissions, slightly lower sulfuric oxide (SO{sub 2}) emissions and moderate reductions in carbon monoxide (CO). Some plants have reported slight reductions in particulate matter (PM) emissions. It was concluded that the use of scrap tires as a fuel reduces a waste stream and contributes to energy and raw material requirements. Moreover, plant air emissions are either reduced or are not impacted by TDF use. refs., tabs., figs.

  1. Analyses of heavy metals in mineral trioxide aggregate and Portland cement.

    Science.gov (United States)

    Schembri, Matthew; Peplow, George; Camilleri, Josette

    2010-07-01

    Portland cement is used in the construction industry as a binder in concrete. It is manufactured from chalk, limestone, and clay, which are clinkered at very high temperatures and ground with gypsum to form Portland cement. The raw materials and the manufacturing process can result in the inclusion of heavy metals in Portland cement. Portland cement with a four to one addition of bismuth oxide is marketed as mineral trioxide aggregate (MTA), which is used mainly as a dental material. Heavy metal inclusion can be of concern because MTA is in contact with hard and soft tissues. Measurements of arsenic, lead, and chromium in hydrated gray and white Portland cement, ProRoot MTA, and MTA Angelus were conducted with graphite furnace atomic absorption spectrophotometry after acid digestion on the hydrated material. The leaching of the metal ions from the solid material in water and simulated body fluid (SBF) was also determined. All cement types showed high relative values of leached chromium compared with arsenic and lead in both the total metal content and leached species. The gray Portland cement showed the highest total amount of metal. The white Portland and both MTAs had lower values for all the leached metal ions. Both MTAs released more arsenic than the amount specified in ISO 9917-1 (2007). Portland cements and MTAs showed evidence of heavy metals in the acid-soluble form as well as leaching in deionized water and SBF. MTA contained levels of arsenic higher than the safe limit specified by the ISO 9917-1 (2007). Copyright 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  2. D90: The Strongest Contributor to Setting Time in Mineral Trioxide Aggregate and Portland Cement.

    Science.gov (United States)

    Ha, William N; Bentz, Dale P; Kahler, Bill; Walsh, Laurence J

    2015-07-01

    The setting times of commercial mineral trioxide aggregate (MTA) and Portland cements vary. It was hypothesized that much of this variation was caused by differences in particle size distribution. Two gram samples from 11 MTA-type cements were analyzed by laser diffraction to determine their particle size distributions characterized by their percentile equivalent diameters (the 10th percentile, the median, and the 90th percentile [d90], respectively). Setting time data were received from manufacturers who performed indentation setting time tests as specified by the standards relevant to dentistry, ISO 6786 (9 respondents) or ISO 9917.1 (1 respondent), or not divulged to the authors (1 respondent). In a parallel experiment, 6 samples of different size graded Portland cements were produced using the same cement clinker. The measurement of setting time for Portland cement pastes was performed using American Society for Testing and Materials C 191. Cumulative heat release was measured using isothermal calorimetry to assess the reactions occurring during the setting of these pastes. In all experiments, linear correlations were assessed between setting times, heat release, and the 3 particle size parameters. Particle size varied considerably among MTA cements. For MTA cements, d90 was the particle size characteristic showing the highest positive linear correlation with setting time (r = 0.538). For Portland cement, d90 gave an even higher linear correlation for the initial setting time (r = 0.804) and the final setting time (r = 0.873) and exhibited a strong negative linear correlation for cumulative heat release (r = 0.901). Smaller particle sizes result in faster setting times, with d90 (the largest particles) being most closely correlated with the setting times of the samples. Copyright © 2015 American Association of Endodontists. All rights reserved.

  3. Thermal analysis of borogypsum and its effects on the physical properties of Portland cement

    International Nuclear Information System (INIS)

    Elbeyli, Iffet Yakar; Derun, Emek Moeroeydor; Guelen, Jale; Piskin, Sabriye

    2003-01-01

    Borogypsum, which consists mainly of gypsum crystals, B 2 O 3 and some impurities, is formed during the production of boric acid from colemanite, which is an important borate ore. In this study, the effect of borogypsum and calcined borogypsum on the physical properties of ordinary Portland cement (OPC) has been investigated. The calcination temperature and transformations in the structures of borogypsum and natural gypsum were determined by differential thermal analysis (DTA), thermogravimetric analysis (TGA) and X-ray diffraction (XRD) techniques. Thermal experiments were carried out between ambient temperature and 500 deg. C in an air atmosphere at a heating rate of 10 deg. C min -1 . After calculation of enthalpy and determination of conversion temperatures, borogypsum (5% and 7%), hemihydrate borogypsum (5%) and natural gypsum (5%) were added separately to Portland cement clinker and cements were ground in the laboratory. The final products were tested for chemical analysis, compressive strength, setting time, Le Chatelier expansion and fineness properties according to the European Standard (EN 196). The results show that increasing the borogypsum level in Portland cement from 5% to 7% caused an increase in setting time and a decrease in soundness expansion and compressive strength. The cement prepared with borogypsum (5%) was found to have similar strength properties to those obtained with natural gypsum, whereas a mixture containing 5% of hemihydrate borogypsum was found to develop 25% higher compressive strength than the OPC control mixtures at 28 days. For this reason, utilization of calcined borogypsum in cement applications is expected to give better results than untreated borogypsum. It is concluded that hemihydrate borogypsum could be used as a retarder for Portland cement as an industrial side. This would play an important role in reducing environmental pollution

  4. New technology and energy-saving equipment for production of composite materials

    Science.gov (United States)

    Romanovich, A. A.; Glagolev, S. N.; Babaevsky, A. N.

    2018-03-01

    The article considers industrial technology and energy-saving equipment for cement and composite binder production with a reduction in energy intensity of the process up to 50% due to the synergetic effect during mechanic activation of the raw mix with the replacement of part of the clinker component with the mineral hydro-active additive. The technological process is based on the sequential introduction of components in dispersed phases into the feed mixture in the grinding path and at the stage of product separation with certain dispersed characteristics. The increase in the energy efficiency of the line is achieved by the joint operation of the press roller aggregate, which is the development of BSTU named after V.G. Shoukhov, and rotor-vortex mills of a very fine grinding of a new design. The experienced design of the aggregate with the device for deagglomeration of the pressed tape allows combining the processes of grinding and disaggregation of the pressed material, thereby reducing the operating costs and increasing the efficiency of using the grinding unit. Comparative tests of cement samples obtained in energy-saving aggregates (PRA + RVM) are given which allowed establishing that their beam strength for compression and bending is higher by 15-20% than the traditional method obtained in a ball mill. An analytical expression is also given that allows one to determine the power consumed for the deagglomeration of crushed and pressed material between the main rolls, taking into account the geometric dimensions of the rolls and the physico-mechanical characteristics of the material.

  5. A critical analysis of energy efficiency improvement potentials in Taiwan's cement industry

    International Nuclear Information System (INIS)

    Huang, Yun-Hsun; Chang, Yi-Lin; Fleiter, Tobias

    2016-01-01

    The cement industry is the second most energy-intensive sector in Taiwan, which underlines the need to understand its potential for energy efficiency improvement. A bottom-up model-based assessment is utilized to conduct a scenario analysis of energy saving opportunities up to the year 2035. The analysis is supported by detailed expert interviews in all cement plants of Taiwan. The simulation results reveal that by 2035, eighteen energy efficient technologies could result in 25% savings for electricity and 9% savings for fuels under the technical diffusion scenario. This potential totally amounts to about 5000 TJ/year, of which 91% can be implemented cost-effectively assuming a discount rate of 10%. Policy makers should support a fast diffusion of these technologies. Additionally, policy makers can tap further saving potentials. First, by decreasing the clinker share, which is currently regulated to a minimum of 95%. Second, by extending the prohibition to build new cement plants by allowing for replacement of existing capacity with new innovative plants in the coming years. Third, by supporting the use of alternative fuels, which is currently still a niche in Taiwan. - Highlights: •We analyze energy efficiency improvement potentials in Taiwan's cement industry. •Eighteen process-specific technologies are analyzed using a bottom-up model. •Our model systematically reflects the diffusion of technologies over time. •We find energy-saving potentials of 25% for electricity and 9% for fuels in 2035. •91% of the energy-saving potentials can be realized cost-effectively.

  6. Analysis of Environmental Impact for Concrete Using LCA by Varying the Recycling Components, the Compressive Strength and the Admixture Material Mixing

    Directory of Open Access Journals (Sweden)

    Taehyoung Kim

    2016-04-01

    Full Text Available Concrete is a type of construction material in which cement, aggregate, and admixture materials are mixed. When cement is produced, large amounts of substances that impact the environment are emitted during limestone extraction and clinker manufacturing. Additionally, the extraction of natural aggregate causes soil erosion and ecosystem destruction. Furthermore, in the process of transporting raw materials such as cement and aggregate to a concrete production company, and producing concrete in a batch plant, substances with an environmental impact are emitted into the air and water system due to energy use. Considering the fact that the process of producing concrete causes various environmental impacts, an assessment of various environmental impact categories is needed. This study used a life cycle assessment (LCA to evaluate the environmental impacts of concrete in terms of its global warming potential, acidification potential, eutrophication potential, ozone depletion potential, photochemical ozone creation potential, and abiotic depletion potential (GWP, AP, EP, ODP, POCP, ADP. The tendency was that the higher the strength of concrete, the higher the GWP, POCP, and ADP indices became, whereas the AP and EP indices became slightly lower. As the admixture mixing ratio of concrete increased, the GWP, AP, ODP, ADP, and POCP decreased, but EP index showed a tendency to increase slightly. Moreover, as the recycled aggregate mixing ratio of concrete increased, the AP, EP, ODP, and ADP decreased, while GWP and POCP increased. The GWP and POCP per unit compressed strength (1 MPa of high strength concrete were found to be about 13% lower than that for its normal strength concrete counterpart. Furthermore, in the case of AP, EP, ODP, and ADP per unit compressed strength (1 MPa, high-strength concrete was found to be about 10%~25% lower than its normal strength counterpart. Among all the environmental impact categories, ordinary cement was found to have

  7. Breccia-cored columnar rosettes in a rubbly pahoehoe lava flow, Elephanta Island, Deccan Traps, and a model for their origin

    Directory of Open Access Journals (Sweden)

    Hetu Sheth

    2017-11-01

    Full Text Available Rubbly pahoehoe lava flows are abundant in many continental flood basalts including the Deccan Traps. However, structures with radial joint columns surrounding cores of flow-top breccia (FTB, reported from some Deccan rubbly pahoehoe flows, are yet unknown from other basaltic provinces. A previous study of these Deccan “breccia-cored columnar rosettes” ruled out explanations such as volcanic vents and lava tubes, and showed that the radial joint columns had grown outwards from cold FTB inclusions incorporated into the hot molten interiors. How the highly vesicular (thus low-density FTB blocks might have sunk into the flow interiors has remained a puzzle. Here we describe a new example of a Deccan rubbly pahoehoe flow with FTB-cored rosettes, from Elephanta Island in the Mumbai harbor. Noting that (1 thick rubbly pahoehoe flows probably form by rapid inflation (involving many lava injections into a largely molten advancing flow, and (2 such flows are transitional to ‘a’ā flows (which continuously shed their top clinker in front of them as they advance, we propose a model for the FTB-cored rosettes. We suggest that the Deccan flows under study were shedding some of their FTB in front of them as they advanced and, with high-eruption rate lava injection and inflation, frontal breakouts would incorporate this FTB rubble, with thickening of the flow carrying the rubble into the flow interior. This implies that, far from sinking into the molten interior, the FTB blocks may have been rising, until lava supply and inflation stopped, the flow began solidifying, and joint columns developed outward from each cold FTB inclusion as already inferred, forming the FTB-cored rosettes. Those rubbly pahoehoe flows which began recycling most of their FTB became the ‘a’ā flows of the Deccan.

  8. Synthesis and characterisation of pure C(-A)-S-H phases

    International Nuclear Information System (INIS)

    L'Hopital, E.; Lothenbach, B.; Le Saout, G.; Kulik, D.A.; Scrivener, K.

    2015-01-01

    The construction of nuclear power plants requires huge quantity of cement and the cement production generates about 8% of global man-made CO 2 emissions. One way of reducing the concrete's CO 2 contribution is to lower its CO 2 generation and energy consumption by a partial replacement of clinker with supplementary cementitious materials (SCMs). Common SCMs such as blast furnace slag or fly ash contain more silicon and aluminium than Portland cement, so that the hydrates formed are different than in Portland cements, which might affect the concrete mechanical properties. The most important phase formed during the reaction of Portland cement with water is calcium silicate hydrate, C-S-H. In the presence of SCMs, C-S-H can have different composition compared to C-S-H in Portland cements. The present work focuses on synthesis of pure C(-A)- S-H at a Ca/Si ratio equal to 1 in presence of different quantities of aluminium (Al/Si atomic ratio from 0 to 0.05) to determine the aluminium incorporation in C-S-H. The absence of any other solids and the low aluminium concentrations measured in the solution clearly showed an uptake of aluminium within the C-(A)-S-H phase. The presence of aluminium increased the interlayer distance, indicating an uptake of aluminium in the C-(A)-S-H structure. The uptake of aluminium was more pronounced at higher dissolved aluminium concentrations, consistent with the formation of a solid solution between C-S-H and C-A-S-H. The presence of aluminium led to a decrease of the calcium concentrations, while the silica and aluminium concentrations increased

  9. The use of mexican cements in the low and medium radioactive wastes confinement

    International Nuclear Information System (INIS)

    Badillo A, V.E.; Almazan T, M.G.; Alonso V, G.; Palacios H, J.C.

    2008-01-01

    Inside the relative mark to the radioactive waste confinement, minerals of great fixation capacity like clays, apatites and diverse oxides are studied as matrixes, components and/or additives of the active barriers that separate the barrier geologic and the nuclear wastes. In this case, the cements intervene in those different stages of the waste management, since its are used for the immobilization of radioactive waste in the container, for the production of containers as well as filler of the spaces among the containers of the vaults, and also as engineering barrier and construction material in the civil work. For the above mentioned, it is particularly useful to characterize the Portland cements with at least 97% of clinker, since they are most recommended for this type of applications. Presently investigation work is carried out a preliminary chemical characterization, based on the mineralogical composition, of the Portland Mexican cement. Results are shown by the X-ray Diffraction technique when immobilizing a rich solution in sulfates to 5%, using two Portland commercial cements APASCO and TOLTECA, without observing the significant appearance of new phases. The cements besides incorporating the chemical species in the breast of the matrix, are also present as barriers of civil engineering in the facilities located only some meters deep for the storage of radioactive waste of low and intermediate level, for that the study of the radionuclides fixation, in the cements is of supreme importance to evaluate the safety of a nuclear repository with the help of cements; the retention of the iodine-131 in a limited interval of pH in the commercial APASCO and TOLTECA it was studied, being observed a scarce retention of this homologous of fission products, what indicates the necessity to use additives to improve the retention properties of the Mexican commercial cements for some radionuclides. (Author)

  10. EFFECT OF MgO ON THE COMPOSITION AND PROPERTIES OF BELITE-BARIUM CALCIUM SULPHOALUMINATE CEMENT IN THE PRESENCE OF Na2O AND K2O

    Directory of Open Access Journals (Sweden)

    Jie Zhang

    2015-06-01

    Full Text Available The purpose of this study is to explore the effect of MgO (1 - 9 wt. % on the composition and properties of belite-barium calcium sulphoaluminate cement with additions of Na2O and K2O. The results show that 1 - 5 wt. % content of MgO can stabilize crystal types of M3-C3S, R-C3S and β-C2S. Moreover, MgO can promote the formation of C3S and C4AF, but has little effect on the formation of C2.75B1.25A3$ and C3A. The C3A/C4AF ratio is reduced by 22 % at 5 wt. % MgO, which indicates that appropriate MgO can decrease the liquid viscosity. In the presence of Na2O and K2O, the highest limit of incorporated amount of MgO is about 3 wt. %, which is higher than that in Portland cement clinker of 2 wt. %. Besides, MgO favors the formation of small C3S crystals in size of 4 - 20 μm. MgO enhances the hydration rate and mechanical property of cement at an optimal dosage (1 - 5 wt. %, beyond which an adverse effect could be resulted. At a MgO dosage of 5 wt. %, the compressive strengths of the cement at 1, 3, 7 and 28 days are 15.8, 39.3, 68.6 and 97.3 MPa, which increases by 116 %, 17 %, 10 % and 6 % respectively compared to the cement without MgO dopant. This study could lead to the effective use of magnesia-rich limestone in industrial production of belite-barium calcium sulphoaluminate cement.

  11. INTEGRAL INDICATORS OF THE INFLUENCE OF FORMULATECHNOLOGICAL FACTORS ON THE CEMENT MATRIX OF CONCRETE STRUCTURE FORMATION FOR INJECTION WITH TWO-STEP EXPANSION

    Directory of Open Access Journals (Sweden)

    T. N. Zhilnikova

    2016-01-01

    Full Text Available Objectives. The formation of the structure of hardened concrete grouting with two-stage expansion is a complex process that is influenced by many factors, both of a prescriptive nature (composition and additive dosage, mineralogical composition of Portland cement clinker, concrete composition, the presence of chemical additives and in terms of process (the fineness of cement grinding, temperature of curing, etc.. Methods. In order to assess the impact of the above factors, the article proposes the introduction of a number of integrated indicators being characterised as a process in which influences are shown alongside the factor generating the influence. For the evaluation of the influence of different factors on the process of gas generation, an effectiveness ratio of gas generation is proposed by the authors. Results. The article presents the results of an investigation into the influence of the amount of gassing agent and the type and dosage of superplasticiser on the process of gassing by means of the displacement method on the mortar mix. The authors similarly propose a expansion efficiency coefficient. The article presents the results of the investigation into the influence of the amount of gassing agent, the presence and amount of superplasticiser, the sand/cement ratio, aggregate size and water-cement ratio during the first stage of expansion of the mixture. The authors propose a formula for describing the dependence of the relative expansion deformations on the concentration of filler. In order to assess the conditions in which a mixture is present, it is proposed to use an indicator consisting in the constraint expansion coefficient. Conclusion. Use of the hardening condition coefficient is proposed as a means of accounting for the effect of curing conditions on the strength of the concrete grouting with two-stage expansion. The authors recommend taking the introduction of correction factors into account when considering the impact of

  12. PHYSICAL AND CHEMICAL FUNDAMENTALS OF PROTECTION PROCESSES FOR SURFACE LAYER OF CONCRETE ROAD PAVING BY IMPREGNATING COMPOSITIONS

    Directory of Open Access Journals (Sweden)

    M. K. Pshembayev

    2017-01-01

    Full Text Available Construction of concrete road paving which was started in the 30-ies of the last century in the United States has proved its perspectiveness from the viewpoint of service life. In addition to that an analysis of road usage has shown that concrete paving is a deformation tendency due to some reasons and the tendency entails some difficulties in their repair after rather long operation. The deformations appear more intensively after 5-10-year road operational period. The following negative effects are practically unavoidable: micro-crack formation, scaling, deformation due to freezing of angular edges in concrete plates, destruction of deformation joints etc. The defects are characterized by rather large scope and they are present practically on all the roads. It is necessary to note the fact that a great number of the above-mentioned defects can be avoided on the condition that measures on strengthening surface layer of concrete paving will be undertaken in time. The measures presuppose application of impregnating method while using compositions that contain hydrophobisator and silicon dioxide sol. Industry-produced potassium methyl siliconate, oligomethyl hydride siliconate, tetraethoxysilane have been used as hydrophobisator and they form not easily soluble film on the surface of concrete pores which prevents penetration of water into concrete. Calcium hydrate being formed in the dissolution and hydrolysis process of cement clinker minerals is bound in hydrosilicates which are contained in the solution impregnated by silicon dioxide sol. These hydrosilicates culmatate concrete pores and strengthen its surface layer due to additional hard phase and according to chemical composition it is related to calcium hydrosilicates formed as a result of concrete hardening.

  13. Utilización de las escorias de los hornos de arco eléctrico y de cuchara como materiales de construcción. // Use of slags from ladle and electric arc furnaces as construction materials.

    Directory of Open Access Journals (Sweden)

    R. Zaragoza Valdés

    2001-01-01

    Full Text Available La necesidad que tiene la humanidad de que las producciones sean cada día mas limpias, así como la que tiene el país del aumento dela rentabilidad de las empresas, hace necesario el estudio del uso de las escorias que se obtienen en la producción de acero, principalresidual de este tipo de producción. En el trabajo se estudia la utilización de la escoria del Horno de Arco Eléctrico (HAE comomaterial de relleno en la confección de bloques de hormigón para la construcción de edificaciones, sustituyendo la grava de granito.Se estudia, además, el uso de la escoria de los hornos cuchara (HC como sustituto del clinquer en la fabricación de cementosportland. Se obtienen resultados positivos para la protección del medio ambiente y la economía de la empresa metalúrgica.Palabras claves: producción de acero, escorias, medio ambiente, cementos, materiales para la construcción.________________________________________________________________________________Abstract:The existing necessity of clean productions as welll as the profitability of enterprises that the Cuban economy is demanding makes itnecessary to carry out a study of slags that constitute t he main residue of the steel production. This paper presents the use of slags comingfrom electric arc furnaces (EAF as a substitute for gravel in the production of concrete bricks. The use of slags coming from ladle furnaces(LF to replace clinker in the production of Portland Cement is also shown. Positive results are obtained such as the protection of theenvironment and the economic growth of the enterperise.Key words:Steel making, slags, environment protection, cement, construction materials.

  14. Application of ESP for gas cleaning in cement industry--with reference to India.

    Science.gov (United States)

    Bapat, J D

    2001-02-16

    Electrostatic precipitators (ESP) are used for gas cleaning in almost every section of cement manufacture. Application of ESP is studied, keeping in view Indian conditions. The characterisation of dust emissions has been done for different units, such as rotary kiln and raw mill, alkali by-pass, clinker cooler, cement and coal mill, in terms of exit gas quantity, temperature, dew point, dust content and particle size. It is seen that all these characteristics have a wide range of variance. The ESP system must effectively deal with these variations. The fundamental analytical expression governing the performance of ESP, i.e. the Deutsch equation, and that for particle migration velocity, were analysed to predict the effect of major operating parameters, namely particle size, temperature and applied voltage. Whereas the migration velocity (and the efficiency) varies directly with the particle size, it is proportional to the square and square root of applied voltage and absolute temperature of the gas, respectively. The increase in efficiency due to temperature is not seen in dc based ESP, perhaps due to more pronounced negative effect on the applied voltage due to the increase in dust resistivity at higher temperatures. The effect of gas and dust characteristics on the collection efficiency of ESP, as seen in the industrial practice, is summarised. Some main process and design improvements effectively dealing with the problem of gas and dust characteristics have been discussed. These are gas conditioning, pulse energization, ESP-fabric filter (FF) combination, improved horizontal flow as well as open top ESP.Generally, gas conditioning entails higher operating and maintenance costs. Pulse energization allows the use of hot gas, besides reducing the dust emission and power consumption. The improved horizontal flow ESP has been successfully used in coal dust cleaning. The open top or vertical flow ESP has a limitation on collection efficiency as it provides for only

  15. Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-06-01

    The Indian cement industry is one of the most efficient in the world. Its efforts to reduce its carbon footprint by adopting the best available technologies and environmental practices are reflected in the achievement of reducing total CO2 emissions to an industrial average of 0.719 tCO2/t cement in 2010 from a substantially higher level of 1.12 tCO2/t cement in 1996. However, because the manufacturing process relies on the burning of limestone, it still produced 137 MtCO2 in 2010 – approximately 7% of India’s total man-made CO2 emissions. Yet opportunity for improvement exists, particularly in relation to five key levers that can contribute to emissions reductions: alternative fuel and raw materials; energy efficiency; clinker substitution; waste heat recovery and newer technologies. This roadmap sets out one pathway by which the Indian cement industry can reach its targets to improve energy efficiency and reduce CO2 emissions by 2050, thereby laying the foundation for low-carbon growth in the years beyond. The Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry builds on the global IEA technology roadmap for the cement sector developed by the IEA and the World Business Council for Sustainable Development’s Cement Sustainability Initiative. It outlines a possible transition path for the Indian cement industry to reduce its direct CO2 emissions intensity to 0.35 tCO2/t cement and support the global goal of halving CO2 emissions by 2050.

  16. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  17. Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making. An ENERGY STAR Guide for Energy and Plant Managers

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Worrell, Ernst; Galitsky, Christina

    2008-01-01

    The cost of energy as part of the total production costs in the cement industry is significant, warranting attention for energy efficiency to improve the bottom line. Historically, energy intensity has declined, although more recently energy intensity seems to have stabilized with the gains. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Most recently, there is a slight increase in the use of waste fuels, including tires. Between 1970 and 1999, primary physical energy intensity for cement production dropped 1 percent/year from 7.3 MBtu/short ton to 5.3 MBtu/short ton. Carbon dioxide intensity due to fuel consumption and raw material calcination dropped 16 percent, from 609 lb. C/ton of cement (0.31 tC/tonne) to 510 lb. C/ton cement (0.26 tC/tonne). Despite the historic progress, there is ample room for energy efficiency improvement. The relatively high share of wet-process plants (25 percent of clinker production in 1999 in the U.S.) suggests the existence of a considerable potential, when compared to other industrialized countries. We examined over 40 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. The report describes the measures and experiences of cement plants around the wold with these practices and technologies. Substantial potential for energy efficiency improvement exists in the cement industry and in individual plants. A portion of this potential will be achieved as part of (natural) modernization and expansion of existing facilities, as well as construction of new plants in particular regions. Still, a relatively large potential for improved energy management practices exists.

  18. Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

    Science.gov (United States)

    Barrett, Timothy J.

    In 2009, ASTM and AASHTO permitted the use of up to 5% interground limestone in ordinary portland cement (OPC) as a part of a change to ASTM C150/AASHTO M85. When this work was initiated a new proposal was being discussed that would enable up to 15% interground limestone cement to be considered in ASTM C595/AASHTO M234. This work served to provide rapid feedback to the state department of transportation and concrete industry for use in discussions regarding these specifications. Since the time this work was initiated, ASTM C595/AASHTO M234 was passed (2012c) and PLCs are now able to be specified, however they are still not widely used. The proposal for increasing the volume of limestone that would be permitted to be interground in cement is designed to enable more sustainable construction, which may significantly reduce the CO2 that is embodied in the built infrastructure while also extending the life of cement quarries. Research regarding the performance of cements with interground limestone has been conducted by the cement industry since these cements became widely used in Europe over three decades ago, however this work focuses on North American Portland Limestone Cements (PLCs) which are specifically designed to achieve similar performance as the OPCs they replace.This thesis presents a two-phase study in which the potential for application of cements containing limestone was assessed. The first phase of this study utilized a fundamental approach to determine whether cement with up to 15% of interground or blended limestone can be used as a direct substitute to ordinary portland cement. The second phase of the study assessed the concern of early age shrinkage and cracking potential when using PLCs, as these cements are typically ground finer than their OPC counterparts. For the first phase of the study, three commercially produced PLCs were obtained and compared to three commercially produced OPCs made from the same clinker. An additional cement was tested

  19. Effect of sewage sludge content on gas quality and solid residues produced by cogasification in an updraft gasifier

    Energy Technology Data Exchange (ETDEWEB)

    Seggiani, Maurizia, E-mail: m.seggiani@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Puccini, Monica, E-mail: m.puccini@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy); Raggio, Giovanni, E-mail: g.raggio@tiscali.it [Italprogetti Engineering SPA, Lungarno Pacinotti, 59/A, 56020 San Romano (Pisa) (Italy); Vitolo, Sandra, E-mail: s.vitolo@diccism.unipi.it [Department of Chemical Engineering, Industrial Chemistry and Material Science, University of Pisa, Largo Lucio Lazzarino 1, 56126 Pisa (Italy)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Cogasification of sewage sludge with wood pellets in updraft gasifier was analysed. Black-Right-Pointing-Pointer The effects of sewage sludge content on the gasification process were examined. Black-Right-Pointing-Pointer Sewage sludge addition up to 30 wt.% reduces moderately the process performance. Black-Right-Pointing-Pointer At high sewage sludge content slagging and clinker formation occurred. Black-Right-Pointing-Pointer Solid residues produced resulted acceptable at landfills for non-hazardous waste. - Abstract: In the present work, the gasification with air of dehydrated sewage sludge (SS) with 20 wt.% moisture mixed with conventional woody biomass was investigated using a pilot fixed-bed updraft gasifier. Attention was focused on the effect of the SS content on the gasification performance and on the environmental impact of the process. The results showed that it is possible to co-gasify SS with wood pellets (WPs) in updraft fixed-bed gasification installations. However, at high content of sewage sludge the gasification process can become instable because of the very high ash content and low ash fusion temperatures of SS. At an equivalent ratio of 0.25, compared with wood pellets gasification, the addition of sewage sludge led to a reduction of gas yield in favor of an increase of condensate production with consequent cold gas efficiency decrease. Low concentrations of dioxins/furans and PAHs were measured in the gas produced by SS gasification, well below the limiting values for the exhaust gaseous emissions. NH{sub 3}, HCl and HF contents were very low because most of these compounds were retained in the wet scrubber systems. On the other hand, high H{sub 2}S levels were measured due to high sulfur content of SS. Heavy metals supplied with the feedstocks were mostly retained in gasification solid residues. The leachability tests performed according to European regulations showed that metals leachability was

  20. Predictive Mechanical Characterization of Macro-Molecular Material Chemistry Structures of Cement Paste at Nano Scale - Two-phase Macro-Molecular Structures of Calcium Silicate Hydrate, Tri-Calcium Silicate, Di-Calcium Silicate and Calcium Hydroxide

    Science.gov (United States)

    Padilla Espinosa, Ingrid Marcela

    Concrete is a hierarchical composite material with a random structure over a wide range of length scales. At submicron length scale the main component of concrete is cement paste, formed by the reaction of Portland cement clinkers and water. Cement paste acts as a binding matrix for the other components and is responsible for the strength of concrete. Cement paste microstructure contains voids, hydrated and unhydrated cement phases. The main crystalline phases of unhydrated cement are tri-calcium silicate (C3S) and di-calcium silicate (C2S), and of hydrated cement are calcium silicate hydrate (CSH) and calcium hydroxide (CH). Although efforts have been made to comprehend the chemical and physical nature of cement paste, studies at molecular level have primarily been focused on individual components. Present research focuses on the development of a method to model, at molecular level, and analysis of the two-phase combination of hydrated and unhydrated phases of cement paste as macromolecular systems. Computational molecular modeling could help in understanding the influence of the phase interactions on the material properties, and mechanical performance of cement paste. Present work also strives to create a framework for molecular level models suitable for potential better comparisons with low length scale experimental methods, in which the sizes of the samples involve the mixture of different hydrated and unhydrated crystalline phases of cement paste. Two approaches based on two-phase cement paste macromolecular structures, one involving admixed molecular phases, and the second involving cluster of two molecular phases are investigated. The mechanical properties of two-phase macromolecular systems of cement paste consisting of key hydrated phase CSH and unhydrated phases C3S or C2S, as well as CSH with the second hydrated phase CH were calculated. It was found that these cement paste two-phase macromolecular systems predicted an isotropic material behavior. Also