WorldWideScience

Sample records for cladding fabrication techniques

  1. Compact cladding-pumped planar waveguide amplifier and fabrication method

    Science.gov (United States)

    Bayramian, Andy J.; Beach, Raymond J.; Honea, Eric; Murray, James E.; Payne, Stephen A.

    2003-10-28

    A low-cost, high performance cladding-pumped planar waveguide amplifier and fabrication method, for deployment in metro and access networks. The waveguide amplifier has a compact monolithic slab architecture preferably formed by first sandwich bonding an erbium-doped core glass slab between two cladding glass slabs to form a multi-layer planar construction, and then slicing the construction into multiple unit constructions. Using lithographic techniques, a silver stripe is deposited and formed at a top or bottom surface of each unit construction and over a cross section of the bonds. By heating the unit construction in an oven and applying an electric field, the silver stripe is then ion diffused to increase the refractive indices of the core and cladding regions, with the diffusion region of the core forming a single mode waveguide, and the silver diffusion cladding region forming a second larger waveguide amenable to cladding pumping with broad area diodes.

  2. CO2 laser-fabricated cladding light strippers for high-power fiber lasers and amplifiers.

    Science.gov (United States)

    Boyd, Keiron; Simakov, Nikita; Hemming, Alexander; Daniel, Jae; Swain, Robert; Mies, Eric; Rees, Simon; Andrew Clarkson, W; Haub, John

    2016-04-10

    We present and characterize a simple CO2 laser processing technique for the fabrication of compact all-glass optical fiber cladding light strippers. We investigate the cladding light loss as a function of radiation angle of incidence and demonstrate devices in a 400 μm diameter fiber with cladding losses of greater than 20 dB for a 7 cm device length. The core losses are also measured giving a loss of cladding light stripping of a 300 W laser diode with minimal heating of the fiber coating and packaging adhesives.

  3. Fabrication of a tantalum-clad tungsten target for LANSCE

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, A.T., E-mail: atnelson@lanl.gov [Materials Science and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); O' Toole, J.A.; Valicenti, R.A. [Accelerator Operations and Technology Division, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Maloy, S.A. [Civilian Nuclear Program Office, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2012-12-15

    Development of a solid state bonding technique suitable to clad tungsten targets with tantalum was completed to improve operation of the Los Alamos Neutron Science Centers spallation target. Significant deterioration of conventional bare tungsten targets has historically resulted in transfer of tungsten into the cooling system through corrosion resulting in increased radioactivity outside the target and reduction of delivered neutron flux. The fabrication method chosen to join the tantalum cladding to the tungsten was hot isostatic pressing (HIP) given the geometry constraints of a cylindrical assembly and previous success demonstrated at KENS. Nominal HIP parameters of 1500 Degree-Sign C, 200 MPa, and 3 h were selected based upon previous work. Development of the process included significant surface engineering controls and characterization given tantalums propensity for oxide and carbide formation at high temperatures. In addition to rigorous acid cleaning implemented at each step of the fabrication process, a three layer tantalum foil gettering system was devised such that any free oxygen and carbon impurities contained in the argon gas within the HIP vessel was mitigated to the extent possible before coming into contact with the tantalum cladding. The result of the numerous controls and refined techniques was negligible coarsening of the native Ta{sub 2}O{sub 5} surface oxide, no measureable oxygen diffusion into the tantalum bulk, and no detectable carburization despite use of argon containing up to 5 ppm oxygen and up to 40 ppm total CO, CO{sub 2}, or organic contaminants. Post bond characterization of the interface revealed continuous bonding with a few microns of species interdiffusion.

  4. Fabrication of a tantalum-clad tungsten target for LANSCE

    Science.gov (United States)

    Nelson, A. T.; O'Toole, J. A.; Valicenti, R. A.; Maloy, S. A.

    2012-12-01

    Development of a solid state bonding technique suitable to clad tungsten targets with tantalum was completed to improve operation of the Los Alamos Neutron Science Centers spallation target. Significant deterioration of conventional bare tungsten targets has historically resulted in transfer of tungsten into the cooling system through corrosion resulting in increased radioactivity outside the target and reduction of delivered neutron flux. The fabrication method chosen to join the tantalum cladding to the tungsten was hot isostatic pressing (HIP) given the geometry constraints of a cylindrical assembly and previous success demonstrated at KENS. Nominal HIP parameters of 1500 °C, 200 MPa, and 3 h were selected based upon previous work. Development of the process included significant surface engineering controls and characterization given tantalums propensity for oxide and carbide formation at high temperatures. In addition to rigorous acid cleaning implemented at each step of the fabrication process, a three layer tantalum foil gettering system was devised such that any free oxygen and carbon impurities contained in the argon gas within the HIP vessel was mitigated to the extent possible before coming into contact with the tantalum cladding. The result of the numerous controls and refined techniques was negligible coarsening of the native Ta2O5 surface oxide, no measureable oxygen diffusion into the tantalum bulk, and no detectable carburization despite use of argon containing up to 5 ppm oxygen and up to 40 ppm total CO, CO2, or organic contaminants. Post bond characterization of the interface revealed continuous bonding with a few microns of species interdiffusion.

  5. Design and fabrication of triangular inner cladding double-clad ytterbium doped fibre for high power lasers

    Institute of Scientific and Technical Information of China (English)

    Fu Yong-Jun; Jian Wei; Zheng Kai; Yan Feng-Ping; Chang De-Yuan; Jian Shui-Sheng

    2005-01-01

    To improve the performance of double clad high power fibre lasers, inner cladding design plays a significant role.A triangular inner cladding and silica structure second cladding with large air holes to acquire high inner cladding numerical aperture are designed. Single mode and high power output of the fibre lasers need the double clad Yb doped fibre with large core. A fibre with annular refractive index distribution core and low numerical aperture to acquire a large mode area fibre core is designed and fabricated. Furthermore co-doping with aluminium (Al) has been used to improve the solubility of ytterbium (Yb) into silicate network, and the core absorption coefficients of two Yb doped fibres are compared with different Al concentration experimentally.

  6. Results of NDE Technique Evaluation of Clad Hydrides

    Energy Technology Data Exchange (ETDEWEB)

    Kunerth, Dennis C. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2014-09-01

    This report fulfills the M4 milestone, M4FT-14IN0805023, Results of NDE Technique Evaluation of Clad Hydrides, under Work Package Number FT-14IN080502. During service, zirconium alloy fuel cladding will degrade via corrosion/oxidation. Hydrogen, a byproduct of the oxidation process, will be absorbed into the cladding and eventually form hydrides due to low hydrogen solubility limits. The hydride phase is detrimental to the mechanical properties of the cladding and therefore it is important to be able to detect and characterize the presence of this constituent within the cladding. Presently, hydrides are evaluated using destructive examination. If nondestructive evaluation techniques can be used to detect and characterize the hydrides, the potential exists to significantly increase test sample coverage while reducing evaluation time and cost. To demonstrate the viability this approach, an initial evaluation of eddy current and ultrasonic techniques were performed to demonstrate the basic ability to these techniques to detect hydrides or their effects on the microstructure. Conventional continuous wave eddy current techniques were applied to zirconium based cladding test samples thermally processed with hydrogen gas to promote the absorption of hydrogen and subsequent formation of hydrides. The results of the evaluation demonstrate that eddy current inspection approaches have the potential to detect both the physical damage induced by hydrides, e.g. blisters and cracking, as well as the combined effects of absorbed hydrogen and hydride precipitates on the electrical properties of the zirconium alloy. Similarly, measurements of ultrasonic wave velocities indicate changes in the elastic properties resulting from the combined effects of absorbed hydrogen and hydride precipitates as well as changes in geometry in regions of severe degradation. However, for both approaches, the signal responses intended to make the desired measurement incorporate a number of contributing

  7. Fabrication and Lasing Property of Yb~(3+)-doped Double-Clad Fibers with Novel Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The Yb3+-doped double-clad fibers with novel inner cladding have been made by using MCVD process, solution-doping method and optical machining together. The laser power and slope efficiency of the fiber lasers are higher than 1.8W and 50% respectively.

  8. Fabrication and testing of U-7Mo monolithic plate fuel with Zircaloy cladding

    Science.gov (United States)

    Pasqualini, E. E.; Robinson, A. B.; Porter, D. L.; Wachs, D. M.; Finlay, M. R.

    2016-10-01

    Nuclear fuel designs are being developed to replace highly enriched fuel used in research and test reactors with fuels of low enrichment. In the most challenging cases, U-(7-10 wt%)Mo monolithic plate fuels are proposed. One of the considered designs includes aluminum-alloy cladding, which provides some challenges in fabrication and fuel/cladding interaction during service. Zircaloy cladding, specifically Zry-4, was investigated as an alternative cladding, and development of a fabrication method was performed by researchers with the Comisión Nacionalde Energia Atómica (CNEA) in Argentina, resulting in test fuel plates (Zry-4 clad U-7Mo) which were subsequently tested in the Advanced Test Reactor in Idaho. Because Zry-4 and U-(7-10)Mo have similar high-temperature mechanical properties, fabrication was simplified in that the fuel foil and cladding could be co-rolled and bonded. The challenge was to prevent a thermal-expansion mismatch, which could destroy the fuel/cladding bond before complete bonding was achieved; the solution was to prevent the composites from cooling significantly during or between roll passes. The final product performed very well in-reactor, showing good bonding, very little fuel/cladding interaction-either from fabrication or in-reactor testing-and little swelling, especially no detectable heterogeneous bubble formation at the fuel/cladding interface tested to a fission density of up to 2.7E+21 (average) fissions/cm3, 3.8E+21 (peak).

  9. Fabrication of stainless steel clad tubing. [gas pressure bonding

    Science.gov (United States)

    Kovach, C. W.

    1978-01-01

    The feasibility of producing stainless steel clad carbon steel tubing by a gas pressure bonding process was evaluated. Such a tube product could provide substantial chromium savings over monolithic stainless tubing in the event of a serious chromium shortage. The process consists of the initial assembly of three component tubesets from conventionally produced tubing, the formation of a strong metallurgical bond between the three components by gas pressure bonding, and conventional cold draw and anneal processing to final size. The quality of the tubes produced was excellent from the standpoint of bond strength, mechanical, and forming properties. The only significant quality problem encountered was carburization of the stainless clad by the carbon steel core which can be overcome by further refinement through at least three different approaches. The estimated cost of clad tubing produced by this process is greater than that for monolithic stainless tubing, but not so high as to make the process impractical as a chromium conservation method.

  10. Study of the behaviour of the fibre Bragg grating fabricated with cladding mode suppression fibre

    Institute of Scientific and Technical Information of China (English)

    徐新华; 吕昌贵; 崔一平

    2003-01-01

    One effective method for suppression of coupling from guided optical modes into cladding modes in an optical fibre Bragg grating is to use cladding mode suppression fibre.In this specially engineered fibre,the grating is written into the core and the inner cladding,both of which are photosensitive.A theory is presented in this paper to analyse the spectral characteristics of this kind of gratings.A fibre Bragg grating was experimentally fabricated with this kind of photosensitive fibre(PS-RMS-50 from StockerYale).It is shown both theoretically and experimentally that such gratings exhibit strong suppression of the coupling between core mode and cladding mode.The experimental result is in good agreement with the theoretical analysis.

  11. Improved LWR Cladding Performance by EPD Surface Modification Technique

    Energy Technology Data Exchange (ETDEWEB)

    Corradini, Michael; Sridharan, Kumar

    2012-11-26

    This project will utilize the electro-phoretic deposition technique (EPD) in conjunction with nanofluids to deposit oxide coatings on prototypic zirconium alloy cladding surfaces. After demonstrating that this surface modification is reproducible and robust, the team will subject the modified surface to boiling and corrosion tests to characterize the improved nucleate boiling behavior and superior corrosion performance. The scope of work consists of the following three tasks: The first task will employ the EPD surface modification technique to coat the surface of a prototypic set of zirconium alloy cladding tube materials (e.g. Zircaloy and advanced alloys such as M5) with a micron-thick layer of zirconium oxide nanoparticles. The team will characterize the modified surface for uniformity using optical microscopy and scanning-electron microscopy, and for robustness using standard hardness measurements. After zirconium alloy cladding samples have been prepared and characterized using the EPD technique, the team will begin a set of boiling experiments to measure the heat transfer coefficient and critical heat flux (CHF) limit for each prepared sample and its control sample. This work will provide a relative comparison of the heat transfer performance for each alloy and the surface modification technique employed. As the boiling heat transfer experiments begin, the team will also begin corrosion tests for these zirconium alloy samples using a water corrosion test loop that can mimic light water reactor (LWR) operational environments. They will perform extended corrosion tests on the surface-modified zirconium alloy samples and control samples to examine the robustness of the modified surface, as well as the effect on surface oxidation

  12. Nozzle fabrication technique

    Science.gov (United States)

    Wells, Dennis L. (Inventor)

    1988-01-01

    This invention relates to techniques for fabricating hour glass throat or convergent divergent nozzle shapes, and more particularly to new and improved techniques for forming rocket nozzles from electrically conductive material and forming cooling channels in the wall thereof. The concept of positioning a block of electrically conductive material so that its axis is set at a predetermined skew angle with relation to a travelling electron discharge machine electrode and thereafter revolving the body about its own axis to generate a hyperbolic surface of revolution, either internal or external is novel. The method will generate a rocket nozzle which may be provided with cooling channels using the same control and positioning system. The configuration of the cooling channels so produced are unique and novel. Also the method is adaptable to nonmetallic material using analogous cutting tools, such as, water jet, laser, abrasive wire and hot wire.

  13. Bioactivity of calcium phosphate bioceramic coating fabricated by laser cladding

    Science.gov (United States)

    Zhu, Yizhi; Liu, Qibin; Xu, Peng; Li, Long; Jiang, Haibing; Bai, Yang

    2016-05-01

    There were always strong expectations for suitable biomaterials used for bone regeneration. In this study, to improve the biocompatiblity of titanium alloy, calcium phosphate bioceramic coating was obtained by laser cladding technology. The microstructure, phases, bioactivity, cell differentiation, morphology and resorption lacunae were investigated by optical microscope (OM), x-ray diffraction (XRD), methyl thiazolyl tetrazolium (MTT) assay, tartrate-resistant acid phosphatase (TRAP) staining and scanning electronic microscope (SEM), respectively. The results show that bioceramic coating consists of three layers, which are a substrate, an alloyed layer and a ceramic layer. Bioactive phases of β-tricalcium phosphate (β-TCP) and hydroxyapatite (HA) were found in ceramic coating. Osteoclast precursors have excellent proliferation on the bioceramic surface. The bioceramics coating could be digested by osteoclasts, which led to the resorption lacunae formed on its surface. It revealed that the gradient bioceramic coating has an excellent bioactivity.

  14. Techniques of Electrode Fabrication

    Science.gov (United States)

    Guo, Liang; Li, Xinyong; Chen, Guohua

    Electrochemical applications using many kinds of electrode materials as an advanced oxidation/reduction technique have been a focus of research by a number of groups during the last two decades. The electrochemical approach has been adopted successfully to develop various environmental applications, mainly including water and wastewater treatment, aqueous system monitoring, and solid surface analysis. In this chapter, a number of methods for the fabrication of film-structured electrode materials were selectively reviewed. Firstly, the thermal decomposition method is briefly described, followed by introducing chemical vapor deposition (CVD) strategy. Especially, much attention was focused on introducing the methods to produce diamond novel film electrode owing to its unique physical and chemical properties. The principle and influence factors of hot filament CVD and plasma enhanced CVD preparation were interpreted by refereeing recent reports. Finally, recent developments that address electro-oxidation/reduction issues and novel electrodes such as nano-electrode and boron-doped diamond electrode (BDD) are presented in the overview.

  15. Localized in situ cladding annealing for post-fabrication trimming of silicon photonic integrated circuits.

    Science.gov (United States)

    Spector, Steven; Knecht, Jeffrey M; Juodawlkis, Paul W

    2016-03-21

    We report the use of localized annealing via in situ heaters to induce a semi-permanent change in the refractive index of the cladding in ring resonator filters. When compared to other methods for post-fabrication trimming, this method has the advantage that no additional equipment, other than a supply of electrical power, is necessary to cause the index change. Two cladding materials were used: hydrogen silsesquioxane (HSQ) for samples that were externally annealed, and PECVD oxide for samples that were annealed with in situ heaters. The resonant wavelengths could be adjusted by as much as 3.0 nm and 1.7 nm for the HSQ and PECVD cladded filters, respectively. The trimming of a 5 channel, single ring filter bank, and a single, double ring filter is demonstrated.

  16. FABRICATION AND MATERIAL ISSUES FOR THE APPLICATION OF SiC COMPOSITES TO LWR FUEL CLADDING

    Directory of Open Access Journals (Sweden)

    WEON-JU KIM

    2013-08-01

    Full Text Available The fabrication methods and requirements of the fiber, interphase, and matrix of nuclear grade SiCf/SiC composites are briefly reviewed. A CVI-processed SiCf/SiC composite with a PyC or (PyC-SiCn interphase utilizing Hi-Nicalon Type S or Tyranno SA3 fiber is currently the best combination in terms of the irradiation performance. We also describe important material issues for the application of SiC composites to LWR fuel cladding. The kinetics of the SiC corrosion under LWR conditions needs to be clarified to confirm the possibility of a burn-up extension and the cost-benefit effect of the SiC composite cladding. In addition, the development of end-plug joining technology and fission products retention capability of the ceramic composite tube would be key challenges for the successful application of SiC composite cladding.

  17. A study on embedded resistor components fabricated by laser micro-cladding and rapid prototype

    Energy Technology Data Exchange (ETDEWEB)

    Li Huiling [Wuhan National Laboratory of Optoelectronics, National Engineering Research Center for Laser Processing, Huazhong University of Science and Technology, Wuhan-430074 (China)]. E-mail: scape_lhl@sohu.com; Zeng Xiaoyan [Wuhan National Laboratory of Optoelectronics, National Engineering Research Center for Laser Processing, Huazhong University of Science and Technology, Wuhan-430074 (China)]. E-mail: xyzeng@mail.hust.edu.cn

    2006-08-25

    With the rapid development of IC and packaging, electronic devices are required to be smaller, to have a high-density integration, to become multifunction and to be of lower cost and high-reliability. Thick-film technology is not able to meet the current developing demands because of its shortcomings, such as the limit of pattern resolution, the severe torsion and delay of high-speed signal transmission. The speed and quality of signal transmission will be improved if embedded resistor components are directly integrated in the multiplayer substrate of multi-chip or laminated module, and high-density integration and reliability are achieved because the short interconnection and the less soldering point. In this paper, a technique named laser micro-cladding and rapid prototype is used to directly fabricate embedded resistor units on the multiplayer ceramic substrate without using a mask and high-temperature sintering, and without trimming resistor, which will simplify processing and decrease cost as well as improving high-speed and reliable performance.

  18. Silver-clad ? superconducting tapes fabricated by different mechanical processing

    Science.gov (United States)

    Guo, Y. C.; Liu, H. K.; Dou, S. X.; Kuroda, T.; Tanaka, Y.

    1998-10-01

    0953-2048/11/10/032/img10/silver composites were fabricated by drawing a silver tube packed with precursor powders into round wire and deforming the round wire into flat tapes by longitudinal rolling, transverse rolling and uniaxial pressing respectively. The resultant tapes were observed by optical microscopy to examine the superconductor core/silver interface. Short pieces were cut from the tapes and heat-treated by a thermomechanical process consisting of alternate sintering and intermediate mechanical deformation. Intermediate deformation was carried out for each tape using the method by which the tape was formed. The effect of different deformations on the microstructure and transport property of the final tapes was investigated. It was found that deformation method affected the core/silver interface of tapes significantly. Pressing produced a wavier core/silver interface (sausaging) and more cracks than longitudinal and transverse rolling. As for critical current density, pressing yielded the highest value, due to the higher density and better grain alignment in the pressed tapes than in the longitudinal and transverse rolled ones.

  19. Fabrication and Lasing Property of YbYb3+-doped Double-Clad Fibers with Novel Inner Cladding

    Institute of Scientific and Technical Information of China (English)

    Ding Ning; Yang Xiang; Zhaowen Xu; Wande Fan; Yongqing Yi; Shuzhong Yuan; Xiaoyi Dong

    2003-01-01

    The Yb3+-doped double-clad fibers with novel inner cladding have been made by using MCVD process, solution-doping method and optical machining together. The laser power and slope efficiency of the fiber lasers are higher than 1.8W and 50% respectively.

  20. Fabrication of iron aluminum alloy/steel laminate by clad rolling

    Science.gov (United States)

    Masahashi, N.; Watanabe, S.; Hanada, S.; Komatsu, K.; Kimura, G.

    2006-05-01

    Laminates of an iron-aluminum alloy (20Al) and three types of steel—chromium molybdenum (CrMo), high carbon (FeCMn), and precipitation hardening steel with niobium carbide (FeCNb)—were fabricated at 600 °C and 1000 °C by clad rolling based on the compression stress ratio of 20Al to steel. The laminates fabricated at 600 °C exhibit a deformation microstructure with partial recrystallization, while those at 1000 °C reveal a refined microstructure. The 20Al layer of all the laminates exhibit a {001} texture, and the intensity of the texture increases with a decrease in the fabrication temperature and an increase in the reduction. The bending deformability of a laminate increases with a decrease in the compression stress ratio and by a reduction in the intensity of the {001} texture. The clad plate is further rolled at room temperature to a thickness of approximately 150 µm, which enables winding without damage. It is concluded that a high-strength steel at high temperatures and a high Al content in the Fe-Al alloy is beneficial for the fabrication of deformable laminates.

  1. Fabrication of solid-cladding photonic band gap fiber with air core

    Science.gov (United States)

    Kujawa, I.; Pysz, D.; Buczyński, R.; Filipkowski, A.; Nowosielski, J.; Stępień, R.

    2008-06-01

    In this paper we report on fabrication of all-Solid photonic Cladding and Air Core fiber (SCAC fiber). As far as we know it is a first reported fabrication of such PCF. Microrods are made of commercially available lead-oxide F2 glass (SCHOTT Inc.) with a refractive index nD=1.619, while as background we use a borosilicate NC21 glass synthesized in-house at ITME with a refractive index nD=1.533. A fabricated fiber has a lattice constant of Λ~7.49μm and microrods diameter of d~4.0μm. Air core has a diameter of DR=3.67μm and total fiber diameter is Dfiber=123.80μm.

  2. Characterization of hard coatings produced by laser cladding using laser-induced breakdown spectroscopy technique

    Energy Technology Data Exchange (ETDEWEB)

    Varela, J.A.; Amado, J.M.; Tobar, M.J.; Mateo, M.P.; Yañez, A.; Nicolas, G., E-mail: gines@udc.es

    2015-05-01

    Highlights: • Chemical mapping and profiling by laser-induced breakdown spectroscopy (LIBS) of coatings produced by laser cladding. • Production of laser clads using tungsten carbide (WC) and nickel based matrix (NiCrBSi) powders. • Calibration by LIBS of hardfacing alloys with different WC concentrations. - Abstract: Protective coatings with a high abrasive wear resistance can be obtained from powders by laser cladding technique, in order to extend the service life of some industrial components. In this work, laser clad layers of self-fluxing NiCrBSi alloy powder mixed with WC powder have been produced on stainless steel substrates of austenitic type (AISI 304) in a first step and then chemically characterized by laser-induced breakdown spectroscopy (LIBS) technique. With the suitable laser processing parameters (mainly output power, beam scan speed and flow rate) and powders mixture proportions between WC ceramics and NiCrBSi alloys, dense pore free layers have been obtained on single tracks and on large areas with overlapped tracks. The results achieved by LIBS technique and applied for the first time to the analysis of laser clads provided the chemical composition of the tungsten carbides in metal alloy matrix. Different measurement modes (multiple point analyses, depth profiles and chemical maps) have been employed, demonstrating the usefulness of LIBS technique for the characterization of laser clads based on hardfacing alloys. The behavior of hardness can be explained by LIBS maps which evidenced the partial dilution of some WC spheres in the coating.

  3. Assessment of a new fabrication route for Fe-9Cr-1W ODS cladding tubes

    Science.gov (United States)

    Toualbi, L.; Cayron, C.; Olier, P.; Malaplate, J.; Praud, M.; Mathon, M.-H.; Bossu, D.; Rouesne, E.; Montani, A.; Logé, R.; de Carlan, Y.

    2012-09-01

    Oxide Dispersion Strengthened ferritic/martensitic steels are developed as future cladding materials for Generation IV Sodium-Cooled Fast Reactors. ODS alloys are elaborated by powder metallurgy, consolidated by hot extrusion and manufactured into tube cladding using cold rolling process. ODS steels present low ductility and high hardness at room temperature which complicate their manufacturing. Cold working leads to the hardening of the tube which needs to be softened by heat treatment. A new high temperature fabrication route performed on a Fe-9Cr-1W-Ti-Y2O3-ODS martensitic steel has been designed by following the hardness values, the morphological and crystallographic anisotropy and the nano-precipitation size evolution at each step of the fabrication route. Observations show that phase transformation from ferrite (α) to austenite (γ) is crucial to reduce the morphological and the crystallographic anisotropy induced by the manufacturing processes. The high temperature heat treatments permit to make the austenitic grain grow leading to an improvement of the cold workability. Ultimate Tensile Strength values obtained in the hoop direction remain about 315 MPa at 650 °C which is slightly lower compared to other Fe-9Cr ODS tubes but the new microstructure could be more favorable for creep properties.

  4. Fabrication and microstructure of Fe-based amorphous composite coatings by laser cladding

    Institute of Scientific and Technical Information of China (English)

    Zhu Qingjun; Zou Zengda; Qu Shiyao; Wang Xinhong

    2008-01-01

    Fe-based amorphous composite coatings were fabricated on AISI 1045 steel by laser cladding. The results of the X-ray diffraction and transmission electron microscopy analyses show the coating is composed of an amorphous phase in majority and a nanocrystalline phase in minority. Phase composition of the coating changes along the depth of the coating. The reasonable scanning speed for fabricating an amorphous composite coating is 3 500mm/min when the laser power is 4 800W and the laser beam diameter is 2mm. If the scanning speed is lower than 3 500mm/min, the intensity of the two main diffraction peaks in X-ray diffraction patterns of the coatings decreases with the scanning speeds increasing. At the same time, a broad halo peak emerges and enlarges. High laser power and fast scanning speed are the essential conditions of amorphization. The coating exhibits high microhardness.

  5. Texture and hydride orientation relationship of Zircaloy-4 fuel clad tube during its fabrication for pressurized heavy water reactors

    Science.gov (United States)

    Vaibhaw, Kumar; Rao, S. V. R.; Jha, S. K.; Saibaba, N.; Jayaraj, R. N.

    2008-12-01

    Zircaloy-4 material is used for cladding tube in pressurized heavy water reactors (PHWRs) of 220 MWe and 540 MWe capacity in India. These tubes are fabricated by using various combinations of thermo-mechanical processes to achieve desired mechanical and corrosion properties. Cladding tube develops crystallographic texture during its fabrication, which has significant influence on its in-reactor performance. Due to radiolytic decomposition of water Zircaloy-4 picks-up hydrogen. This hydrogen in excess of its maximum solubility in reactor operating condition (˜300 °C), precipitates as zirconium hydrides causing embrittlement of cladding tube. Hydride orientation in the radial direction of the tube limits the service life and lowers the fuel burn-up in reactor. The orientation of the hydride primarily depends on texture developed during fabrication. A correlation between hydride orientation ( F n) with the texture in the tube during its fabrication has been developed using a second order polynomial. The present work is aimed at quantification and correlation of texture evolved in Zircaloy-4 cladding tube using Kearn's f-parameter during its fabrication process.

  6. Texture and hydride orientation relationship of Zircaloy-4 fuel clad tube during its fabrication for pressurized heavy water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Vaibhaw, Kumar [Nuclear Fuel Complex, ECIL Post, Hyderabad 500 062 (India)], E-mail: krvaibhaw@yahoo.co.in; Rao, S.V.R.; Jha, S.K.; Saibaba, N.; Jayaraj, R.N. [Nuclear Fuel Complex, ECIL Post, Hyderabad 500 062 (India)

    2008-12-15

    Zircaloy-4 material is used for cladding tube in pressurized heavy water reactors (PHWRs) of 220 MWe and 540 MWe capacity in India. These tubes are fabricated by using various combinations of thermo-mechanical processes to achieve desired mechanical and corrosion properties. Cladding tube develops crystallographic texture during its fabrication, which has significant influence on its in-reactor performance. Due to radiolytic decomposition of water Zircaloy-4 picks-up hydrogen. This hydrogen in excess of its maximum solubility in reactor operating condition ({approx}300 deg. C), precipitates as zirconium hydrides causing embrittlement of cladding tube. Hydride orientation in the radial direction of the tube limits the service life and lowers the fuel burn-up in reactor. The orientation of the hydride primarily depends on texture developed during fabrication. A correlation between hydride orientation (F{sub n}) with the texture in the tube during its fabrication has been developed using a second order polynomial. The present work is aimed at quantification and correlation of texture evolved in Zircaloy-4 cladding tube using Kearn's f-parameter during its fabrication process.

  7. Microstructure and Tribological Properties of In Situ Synthesized TiN Reinforced Ni/Ti Alloy Clad Layer Prepared by Plasma Cladding Technique

    Science.gov (United States)

    Jin, Guo; Li, Yang; Cui, Huawei; Cui, Xiufang; Cai, Zhaobing

    2016-06-01

    A Ni/Ti composite coating enhanced by an in situ synthesized TiN phase was fabricated on FV520B steel by plasma cladding technology. The in situ formation of the TiN phase was confirmed by XRD, SEM, and TEM. The cladding layer consisted of three regions on going from the top to the bottom, namely, columnar grain regions, columnar dendritic regions, and fine grain regions. The cladding layer was composed of Ni3Ti, TiN, (Fe, Ni), and Ti phases. The dendritic and columnar regions were mainly composed of the Ni3Ti and (Fe, Ni) phases. The Ti phase was observed at the branches of dendrite crystals and columnar grains. The volume fraction of the TiN phase in the cladding layer was about 3.2%. The maximum micro-hardness value of the in situ formed coating (760 HV0.2) was higher than that of the pure coating (537 HV0.2). The cladding layer had a small amount of scratch and wear debris when a load of 20 N was used. As the test load increased, the wear debris in the cladding layer also increased and the massive furrows were not observed.

  8. Optical lattice-like cladding waveguides by direct laser writing: fabrication, luminescence, and lasing.

    Science.gov (United States)

    Nie, Weijie; He, Ruiyun; Cheng, Chen; Rocha, Uéslen; Rodríguez Vázquez de Aldana, Javier; Jaque, Daniel; Chen, Feng

    2016-05-15

    We report on the fabrication of optical lattice-like waveguide structures in an Nd:YAP laser crystal by using direct femtosecond laser writing. With periodically arrayed laser-induced tracks, the waveguiding cores can be located in either the regions between the neighbored tracks or the central zone surrounded by a number of tracks as outer cladding. The polarization of the femtosecond laser pulses for the inscription has been found to play a critical role in the anisotropic guiding behaviors of the structures. The confocal photoluminescence investigations reveal different stress-induced modifications of the structures inscribed by different polarization of the femtosecond laser beam, which are considered to be responsible for the refractive index changes of the structures. Under optical pump at 808 nm, efficient waveguide lasing at ∼1  μm wavelength has been realized from the optical lattice-like structure, which exhibits potential applications as novel miniature light sources.

  9. Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Metal-ceramic hybrid cladding consisting of a Zr liner and SiC{sub f}/SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC{sub f}/SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC{sub f}/SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC{sub f}/SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC{sub f}/SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC{sub f}/SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC{sub f}/SiC composites during fracture.

  10. Cladding-like waveguide structure in Nd:YAG crystal fabricated by multiple ion irradiation for enhanced waveguide lasing.

    Science.gov (United States)

    Shang, Zhen; Tan, Yang; Akhmadaliev, Shavkat; Zhou, Shengqiang; Chen, Feng

    2015-10-19

    We report on a cladding-like waveguide structure in Nd:YAG crystal fabricated by the multiple carbon ion beam irradiation. After the designed multiple irradiation process, the cladding-like waveguide with triple refractive-index layers were constructed in the region near the surface of the crystal. With such a structure, the waveguiding core was compressed and refractive index profile was modified, resulting in a higher light intensity than that of the single ion-beam-irradiated monolayer waveguide. The waveguide lasing at wavelength of 1064 nm was achieved with enhanced performance in the cladding-like structures with both planar and ridge configurations by the optical pump at 810 nm.

  11. Fabrication Technique of Holographic Sight

    Institute of Scientific and Technical Information of China (English)

    LIN Ling; LIU Shou; ZHANG Xiang-su

    2005-01-01

    There are several types of sights used for small arms. All of them have advantages and disadvantages. A new type of sight-holographic sight-is introduced in the paper, with the emphasis on the fabrication technique of the hologram which is the most important part in the sight. A Gaussian dot and a reticle pattern are recorded in the hologram. When illuminated by a laser diode, the virtual images of the dot and the reticle pattern for aiming are observed through the hologram. Compared with other sights, the holographic sight provides quicker, more accurate and covert aiming at moving targets, particularly in close quarter combat situations. It significantly improves the capability of small arms used in close quarter fighting in all weathers.

  12. Residual stress analysis in Co-based laser clad layers by laboratory X-rays and synchrotron diffraction techniques

    NARCIS (Netherlands)

    de Oliveira, U.; Ocelik, V.; De Hosson, J. Th. M.

    2006-01-01

    Thick Co-based coatings were prepared by laser cladding technique on C45 steel substrates with different geometries. Microstructural observations were realized using optical, scanning electron and orientation imaging microscopy. The residual strain state on the surface of a clad layer was determined

  13. Residual stress analysis in Co-based laser clad layers by laboratory X-rays and synchrotron diffraction techniques

    NARCIS (Netherlands)

    de Oliveira, U.; Ocelik, V.; De Hosson, J. Th. M.

    2006-01-01

    Thick Co-based coatings were prepared by laser cladding technique on C45 steel substrates with different geometries. Microstructural observations were realized using optical, scanning electron and orientation imaging microscopy. The residual strain state on the surface of a clad layer was determined

  14. Surface modification techniques for increased corrosion tolerance of zirconium fuel cladding

    Science.gov (United States)

    Carr, James Patrick, IV

    Corrosion is a major issue in applications involving materials in normal and severe environments, especially when it involves corrosive fluids, high temperatures, and radiation. Left unaddressed, corrosion can lead to catastrophic failures, resulting in economic and environmental liabilities. In nuclear applications, where metals and alloys, such as steel and zirconium, are extensively employed inside and outside of the nuclear reactor, corrosion accelerated by high temperatures, neutron radiation, and corrosive atmospheres, corrosion becomes even more concerning. The objectives of this research are to study and develop surface modification techniques to protect zirconium cladding by the incorporation of a specific barrier coating, and to understand the issues related to the compatibility of the coatings examined in this work. The final goal of this study is to recommend a coating and process that can be scaled-up for the consideration of manufacturing and economic limits. This dissertation study builds on previous accident tolerant fuel cladding research, but is unique in that advanced corrosion methods are tested and considerations for implementation by industry are practiced and discussed. This work will introduce unique studies involving the materials and methods for accident tolerant fuel cladding research by developing, demonstrating, and considering materials and processes for modifying the surface of zircaloy fuel cladding. This innovative research suggests that improvements in the technique to modify the surface of zirconium fuel cladding are likely. Three elements selected for the investigation of their compatibility on zircaloy fuel cladding are aluminum, silicon, and chromium. These materials are also currently being investigated at other labs as alternate alloys and coatings for accident tolerant fuel cladding. This dissertation also investigates the compatibility of these three elements as surface modifiers, by comparing their microstructural and

  15. Hollow core anti-resonant fibres with split cladding

    Science.gov (United States)

    Huang, Xiaosheng; Qi, Wenliang; Ho, Daryl; Luan, Feng; Yong, Ken-Tye; Yoo, Seongwoo

    2016-03-01

    A split cladding fibers (SCF) is proposed as an additional design to the anti-resonant type fiber. The introduced split cladding helps to reduce the fabrication distortion. We use numerical simulations to compare the Kagome fibers (KFs) and the proposed split cladding fibers (SCFs) over two normalized transmission bands. It reveals that SCFs are able to maintain the desired round shape of silica cladding walls, hence improving the confinement loss (CL) compared to the KF. Fabrication of the SCF is demonstrated by the stack-and-draw technique. The near filed mode patterns are measured to prove the feasibility of this fiber design.

  16. Microstructure and Corrosion Resistance of Cr7C3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding

    Institute of Scientific and Technical Information of China (English)

    LIU Junbo

    2007-01-01

    A new type in situ Cr7C3/γ-Fe ceramal composite coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The ceramal composite coating has a rapidly solidified microstructure consisting of primary Cr7C3 and the Cr7C3/γ-Fe eutectics, and is metallurgically bonded to the degree C steel substrate. The corrosion resistances of the coating in water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl were evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion-resisting properties of the constituting phase and the rapidly solidified homogeneous microstructure, the plasma clad ceramal composite coating exhibits excellent corrosion resistance in the water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl.

  17. Orientation-Dependent Displacement Sensor Using an Inner Cladding Fiber Bragg Grating

    OpenAIRE

    2016-01-01

    An orientation-dependent displacement sensor based on grating inscription over a fiber core and inner cladding has been demonstrated. The device comprises a short piece of multi-cladding fiber sandwiched between two standard single-mode fibers (SMFs). The grating structure is fabricated by a femtosecond laser side-illumination technique. Two well-defined resonances are achieved by the downstream both core and cladding fiber Bragg gratings (FBGs). The cladding resonance presents fiber bending ...

  18. Investigation of Ni-Cr-Si-Fe-B coatings produced by the electron beam cladding technique

    Science.gov (United States)

    Zimogliadova, T. A.; Drobyaz, E. A.; Golkovskii, M. G.; Bataev, V. A.; Durakov, V. G.; Cherkasova, N. Yu

    2016-11-01

    This paper presents the results of structural investigations and results of tribological and microhardness tests of the coating obtained by electron beam cladding of a Ni-Cr-Si-Fe-B self-fluxing alloy on low-carbon steel. After electron beam treatment high-quality dense layer with a thickness of 1.2-1.8 mm was obtained. The structure of the coating consisted of dendrite crystals based on y-Ni-solid solution and eutectic with complex composition. Microhardness of the coating achieves 370 HV. Wear-resistance of the coating obtained by electron-beam cladding technique was 1.6-fold higher than that of low-carbon carburized steel.

  19. Development of TRIGA Fuel Fabrication by Powder Technique

    Directory of Open Access Journals (Sweden)

    H. Suwarno

    2014-12-01

    Full Text Available The prospect of operation of the Indonesian TRIGA reactors may be jeopardizes in the future due to the lack of fuel and control rods. Both fuel and control rods may not longer be imported and should be developed domestically. The most specific technology to fabricate TRIGA fuel rod is the production of UZrH1.6 pellet. The steps include converting the massive U metal into powder in by hydriding-dehydriding technique and mixing the U and Zr powders. A research has been planned to conducted by the National Nuclear Energy Agency (BATAN in Indonesia. Fixed amount of U-Zr mixed powders at the ratio of U/Zr = 10 wt% was pressed into a pellet with a diameter of 1.41 in and a thickness of 1 or 1.5 in, sintered at a temperature of 1200oC, followed by hydriding at 800oC to obtained UZrH1.6. The pellets, cladding, and other components were then fabricated into a fuel rod. A detailed discussion of the TRIGA fuel fabrication is presented in the paper.

  20. In-situ laser material process monitoring using a cladding power detection technique

    Science.gov (United States)

    Su, Daoning; Norris, Ian; Peters, Chris; Hall, Denis R.; Jones, Julian D. C.

    Progress in laser material processing may require real-time monitoring and process control for consistent quality and productivity. We report a method of in-situ monitoring of laser metal cutting and drilling using cladding power monitoring of an optical fibre beam delivery system—a technique which detects the light reflected or scattered from the workpiece. The light signal carries information about the quality of the process. Experiments involving drilling and cutting of two samples, a thin aluminum foil and a 2-mm thick stainless steel plate, confirmed the effectiveness of this method.

  1. Development of dispersion U(Mo)/Al–Si miniplates fabricated at 500 °C with Al 6061 as cladding

    Energy Technology Data Exchange (ETDEWEB)

    Mirandou, M.I., E-mail: mirandou@cnea.gov.ar [Gerencia Materiales-GAEN-CNEA, Avda. Gral. Paz 1499, B1650KNA San Martín, Buenos Aires (Argentina); Aricó, S.F. [Gerencia Materiales-GAEN-CNEA, Avda. Gral. Paz 1499, B1650KNA San Martín, Buenos Aires (Argentina); Instituto Sabato UNSAM-CNEA, Avda. Gral. Paz 1499, B1650KNA San Martín, Buenos Aires (Argentina); Balart, S.N. [Gerencia Materiales-GAEN-CNEA, Avda. Gral. Paz 1499, B1650KNA San Martín, Buenos Aires (Argentina); Fabro, J.O. [Departamento ECRI, Gerencia de Ciclo del Combustible Nuclear, CNEA, Avda. Gral. Paz 1499, B1650KNA San Martín, Buenos Aires (Argentina)

    2015-02-15

    In the frame of U(Mo) dispersion fuel elements qualification, Si additions to Al matrix arose as a promising solution to the unacceptable failures found when pure Al is used. Analysis of as-fabricated fuel plates made with Al–Si matrices demonstrated that good irradiation behavior is correlated with the formation during fabrication of a Si-containing interaction layer around the U(Mo) particles. Thus, the analysis of the influence of fabrication parameters becomes important. Studies on Al–Si dispersion miniplates fabricated in CNEA, Argentina, have been initiated to determine how to obtain the better interaction layer characteristics with the lesser modifications to the fabrication process and the smaller amount of Si in the matrix. In this work results for miniplates made of atomized U–7 wt%Mo particles dispersed in Al–2 wt%Si and Al–4 wt%Si matrices, obtained by mixing pure Al and Si powders, and Al 6061 as cladding are presented. Interaction layer grown during fabrication process (500 °C) consists of Si-containing phases being U(Al, Si){sub 3} its principal component. Its uniformity is not satisfactory due to the formation of an oxide layer.

  2. Near-net-shape fabrication of continuous Ag-Clad Bi-Based superconductors

    Energy Technology Data Exchange (ETDEWEB)

    Lanagan, M. T. et al.

    1998-04-01

    We have developed a near-net-shape process for Ag-clad Bi-2212 superconductors as an alternative to the powder-in-tube process. This new process offers the advantages of nearly continuous processing, minimization of processing steps, reasonable ability to control the Bi-2212/Ag ratio, and early development of favorable texture of the Bi-2212 grains. Superconducting properties are discussed.

  3. Cold Spray Coating Technique with FeCrAl Alloy Powder for Developing Accident Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Jung, Yang Il; Park, Jung Hwan; Koo, Yang Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Various approaches to enhance safety have been suggested, replacing current Zr-based alloys for fuel cladding with advanced materials exhibiting lower oxidation rates can be a basic solution. Many advanced materials such as FeCrAl alloys; Mn+1AXn, (MAX) phases, where n = 1 to 3, M is an early transition metal, A is an A-group (mostly IIIA and IVA, or groups 13 and 14) element and X is either carbon or nitrogen; Mo; and SiC are being considered as possible candidates. Among the proposed fuel cladding substitutes, Fe-based alloys are one of the most promising candidates owing to their excellent formability, high strength, and oxidation resistance at high temperature. In this work, the ATF technology concept of Fe-based alloy coating on the existing Zr-alloy cladding was considered and results on the optimization study for fabrication of coated tube samples were described. Result obtained from high temperature oxidation test under steam environment at 1200 .deg. C indicates that FeCrAl alloy coated Zr metal matrix may maintain its integrity during LOCA. This means that accident tolerance of FeCrAl alloy coated Zr cladding sample had been greatly improved compared to that of existing Zr-based alloy fuel cladding.

  4. Status Report on the Fabrication of Fuel Cladding Chemical Interaction Test Articles for ATR Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-28

    FeCrAl alloys are a promising new class of alloys for light water reactor (LWR) applications due to their superior oxidation and corrosion resistance in high temperature environments. The current R&D efforts have focused on the alloy composition and processing routes to generate nuclear grade FeCrAl alloys with optimized properties for enhanced accident tolerance while maintaining properties needed for normal operation conditions. Therefore, the composition and processing routes must be optimized to maintain the high temperature steam oxidation (typically achieved by increasing the Cr and Al content) while still exhibiting properties conducive to normal operation in a LWR (such as radiation tolerance where reducing Cr content is favorable). Within this balancing act is the addition of understanding the influence on composition and processing routes on the FeCrAl alloys for fuel-cladding chemical interactions (FCCI). Currently, limited knowledge exists on FCCI for the FeCrAl-UO2 clad-fuel system. To overcome the knowledge gaps on the FCCI for the FeCrAl-UO2 clad-fuel system a series of fueled irradiation tests have been developed for irradiation in the Advanced Test Reactor (ATR) housed at the Idaho National Laboratory (INL). The first series of tests has already been reported. These tests used miniaturized 17x17 PWR fuel geometry rodlets of second-generation FeCrAl alloys fueled with industrial Westinghouse UO2 fuel. These rodlets were encapsulated within a stainless steel housing.To provide high fidelity experiments and more robust testing, a new series of rodlets have been developed deemed the Accident Tolerant Fuel Experiment #1 Oak Ridge National Laboratory FCCI test (ATF-1 ORNL FCCI). The main driving factor, which is discussed in detail, was to provide a radiation environment where prototypical fuel-clad interface temperatures are met while still maintaining constant contact between industrial fuel and the candidate cladding alloys

  5. Fabrication of a compact reflective long-period grating sensor with a cladding-mode-selective fiber end-face mirror.

    Science.gov (United States)

    Jiang, Meng; Zhang, A Ping; Wang, Yang-Chun; Tam, Hwa-Yaw; He, Sailing

    2009-09-28

    A long-period grating (LPG) based compact optical fiber sensor working in reflection mode is demonstrated. A technique to make a mirror on the cladding region of a fiber end-face to reflect only the cladding modes was realized by growing a polymeric microtip on the core region of the fiber end-face, by photopolymerization, followed by coating the fiber end-face with an aluminum film. Using the cladding-mode-selective fiber end-face mirror, the transmission spectrum of the LPG was "inverted" and reflected. Preliminary results of using the sensor to measure the refractive index of glycerol/water solutions were successfully demonstrated.

  6. Fabrication of Tungsten-Rhenium Cladding materials via Spark Plasma Sintering for Ultra High Temperature Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Charit, Indrajit; Butt, Darryl; Frary, Megan; Carroll, Mark

    2012-11-05

    This research will develop an optimized, cost-effective method for producing high-purity tungsten-rhenium alloyed fuel clad forms that are crucial for the development of a very high-temperature nuclear reactor. The study will provide critical insight into the fundamental behavior (processing-microstructure- property correlations) of W-Re alloys made using this new fabrication process comprising high-energy ball milling (HEBM) and spark plasma sintering (SPS). A broader goal is to re-establish the U.S. lead in the research field of refractory alloys, such as W-Re systems, with potential applications in very high-temperature nuclear reactors. An essential long-term goal for nuclear power is to develop the capability of operating nuclear reactors at temperatures in excess of 1,000K. This capability has applications in space exploration and some special terrestrial uses where high temperatures are needed in certain chemical or reforming processes. Refractory alloys have been identified as being capable of withstanding temperatures in excess of 1,000K and are considered critical for the development of ultra hightemperature reactors. Tungsten alloys are known to possess extraordinary properties, such as excellent high-temperature capability, including the ability to resist leakage of fissile materials when used as a fuel clad. However, there are difficulties with the development of refractory alloys: 1) lack of basic experimental data on thermodynamics and mechanical and physical properties, and 2) challenges associated with processing these alloys.

  7. Orientation-Dependent Displacement Sensor Using an Inner Cladding Fiber Bragg Grating.

    Science.gov (United States)

    Yang, Tingting; Qiao, Xueguang; Rong, Qiangzhou; Bao, Weijia

    2016-09-11

    An orientation-dependent displacement sensor based on grating inscription over a fiber core and inner cladding has been demonstrated. The device comprises a short piece of multi-cladding fiber sandwiched between two standard single-mode fibers (SMFs). The grating structure is fabricated by a femtosecond laser side-illumination technique. Two well-defined resonances are achieved by the downstream both core and cladding fiber Bragg gratings (FBGs). The cladding resonance presents fiber bending dependence, together with a strong orientation dependence because of asymmetrical distribution of the "cladding" FBG along the fiber cross-section.

  8. Investigation on cored-eutectic structure in Ni60/WC composite coatings fabricated by wide-band laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Qunshuang, E-mail: maqunshuang@126.com; Li, Yajiang, E-mail: yajli@sdu.edu.cn; Wang, Juan, E-mail: jwang@sdu.edu.cn; Liu, Kun, E-mail: liu_kun@163.com

    2015-10-05

    Highlights: • Perfect composite coatings were fabricated using wide-band laser cladding. • Special cored-eutectic structure was synthesized in Ni60/WC composite coatings. • Cored-eutectic consists of hard carbide compounds and fine lamellar eutectic of M{sub 23}C{sub 6} carbides and γ-Ni(Fe). • Wear resistance of coating layer was significantly improved due to precipitation of M{sub 23}C{sub 6} carbides. - Abstract: Ni60 composite coatings reinforced with WC particles were fabricated on the surface of Q550 steel using LDF4000-100 fiber laser device. The wide-band laser and circular beam laser used in laser cladding were obtained by optical lens. Microstructure, elemental distribution, phase constitution and wear properties of different composite coatings were investigated. The results showed that WC particles were partly dissolved under the effect of wide-band fiber laser irradiation. A special cored-eutectic structure was synthesized due to dissolution of WC particles. According to EDS and XRD results, the inside cores were confirmed as carbides of M{sub 23}C{sub 6} enriched in Cr, W and Fe. These complex carbides were primarily separated out in the molten metal when solidification started. Eutectic structure composed of M{sub 23}C{sub 6} carbides and γ-Ni(Fe) grew around carbides when cooling. Element content of Cr and W is lower at the bottom of cladding layer. In consequence, the eutectic structure formed in this region did not have inside carbides. The coatings made by circular laser beam were composed of dendritic matrix and interdendritic eutectic carbides, lacking of block carbides. Compared to coatings made by circular laser spot, the cored-eutectic structure formed in wide-band coatings had advantages of well-distribution and tight binding with matrix. The uniform power density and energy distribution and the weak liquid convection in molten pool lead to the unique microstructure evolution in composite coatings made by wide-band laser

  9. Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

    Energy Technology Data Exchange (ETDEWEB)

    Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P. [Riso National Lab. (Denmark)

    1997-08-01

    In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today.

  10. Reshaping technique for MOEM system fabrication

    Science.gov (United States)

    Okyar, Murat M.; Sun, Xiqing; Carr, William N.

    1998-09-01

    Today, the fabrication of microactuators and micromechanical parts is merely based on IC fabrication technologies. However, the 2D world of microelectronics sets a limit to the 3D micromechanical world. With a new micromachining technology, reshaping, which combines advantages of 2D IC fabrication with the third dimension of the mechanical world, a surface micromachined polycrystalline structure can be deformed to any desired 3D shape. In this work, this technique is employed for the first time to realize 3D actuators, and micro-opto-electro-mechanical systems. In this work, the design, fabrication and characterization of a micromirror are discussed. The structure is reshaped in such a way that the mirror platform, which is placed between two bimorph actuators, is tilted at a desired angle. The experimental results of electro-thermally actuated structure are in good agreement with the numerical results carried out by using IntelliCAD, an FEA tool to design and simulate MEMS. The reshaped micromirror demonstrates how reshaping technology eliminates complicated, silicon area consuming actuators. The fabrication steps of the micromirror are much simpler than those of previously reported device. A barcode scanner system employing reshaped micromirrors and optical filters is proposed as one example of many possible reshaped 3D MOEM Systems.

  11. Microstructure and wear property of the Ti5Si3/TiC reinforced Co-based coatings fabricated by laser cladding on Ti-6Al-4V

    Science.gov (United States)

    Weng, Fei; Yu, Huijun; Liu, Jianli; Chen, Chuanzhong; Dai, Jingjie; Zhao, Zhihuan

    2017-07-01

    Ti5Si3/TiC reinforced Co-based composite coatings were fabricated on Ti-6Al-4V titanium alloy by laser cladding with Co42 and SiC mixture. Microstructure and wear property of the cladding coatings with different content of SiC were investigated. During the cladding process, the original SiC dissolved and reacted with Ti forming Ti5Si3 and TiC. The complex in situ formed phases were found beneficial to the improvement of the coating property. Results indicated that the microhardness of the composite coatings was enhanced to over 3 times the substrate. The wear resistance of the coatings also showed distinct improvement (18.4-57.4 times). More SiC gave rise to better wear resistance within certain limits. However, too much SiC (20 wt%) was not good for the further improvement of the wear property.

  12. Fabrication and measurement of hoop strength of SiC triplex tube for nuclear fuel cladding applications

    Science.gov (United States)

    Kim, Daejong; Lee, Hyun-Geun; Park, Ji Yeon; Kim, Weon-Ju

    2015-03-01

    The SiC ceramics are under investigation for the fuel cladding in the light water nuclear reactors because of its excellent high temperature strength and corrosion resistance against hot steam under the severe accident conditions. In this study, the SiC triplex tubes consisting of a SiC inner layer, a SiC/PyC/SiC intermediate layer, and a SiC outer layer were fabricated by the chemical vapor processes. The hoop strength and fracture behaviors of the SiC triplex tube were investigated. The SiC triplex tubes fabricated at the high ratio of H2/MTS had a quite high average strength with a relatively small standard deviation. The hoop strength of the composite tubes tends to increase with the volume fraction of the reinforced fibers. The highest fiber volume fraction was obtained using Tyranno SA3-0.8k with the dense winding patterns such as bamboo-like mosaic pattern, which resulted in the high hoop strength compared to other fibers of Tyranno SA3-1.6k and Hi-Nicalon Type S. Hoop strength also increased slightly as the winding angle increased from 45° to 65°. Fracture behaviors of the SiC triplex tube were investigated via the observation of microstructure of the failed samples.

  13. Fabrication and measurement of hoop strength of SiC triplex tube for nuclear fuel cladding applications

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Daejong, E-mail: dkim@kaeri.re.kr; Lee, Hyun-Geun; Park, Ji Yeon; Kim, Weon-Ju

    2015-03-15

    The SiC ceramics are under investigation for the fuel cladding in the light water nuclear reactors because of its excellent high temperature strength and corrosion resistance against hot steam under the severe accident conditions. In this study, the SiC triplex tubes consisting of a SiC inner layer, a SiC/PyC/SiC intermediate layer, and a SiC outer layer were fabricated by the chemical vapor processes. The hoop strength and fracture behaviors of the SiC triplex tube were investigated. The SiC triplex tubes fabricated at the high ratio of H{sub 2}/MTS had a quite high average strength with a relatively small standard deviation. The hoop strength of the composite tubes tends to increase with the volume fraction of the reinforced fibers. The highest fiber volume fraction was obtained using Tyranno SA3-0.8k with the dense winding patterns such as bamboo-like mosaic pattern, which resulted in the high hoop strength compared to other fibers of Tyranno SA3-1.6k and Hi-Nicalon Type S. Hoop strength also increased slightly as the winding angle increased from 45° to 65°. Fracture behaviors of the SiC triplex tube were investigated via the observation of microstructure of the failed samples.

  14. Proposed technique for fabricating complete denture

    Directory of Open Access Journals (Sweden)

    Abdulsalam Ali Zwiad

    2012-01-01

    Full Text Available Introduction: Reduction of the visits for fabricating complete dentures are welcomed by both dentists and patients and this might be an aspect of the new changes in prosthodontic treatment according to the suggested new methods. Clinical Innovation: Complete dentures fabricated by the technique described in this report reduce processing time, cost and efforts since the technique does not require the use of gypsum materials, metal flasks or other related materials to obtain a mold for packing the heat cured acrylic resin as might be needed with the conventional method. This method requires only an appropriate volume of silicone impression material to provide the required mold and a heat pressure machine for processing and polymerization of the heat-cured acrylic resin. Although this technique might be difficult to be applicable by all dentist but it could be consider an advisable method. Discussion: Because the record base in this technique is made of heat cured resin, it provides a reliable denture base with better retention and stability and it overcomes the shortcomings that may be faced during registration of vertical dimension. This technique meets the basic requirements for a successful complete denture which is well tolerated by the patient′s mouth.

  15. UV-transmitting step-index fluorophosphate glass fiber fabricated by the crucible technique

    Science.gov (United States)

    Galleani, Gustavo; Ledemi, Yannick; de Lima Filho, Elton Soares; Morency, Steeve; Delaizir, Gaëlle; Chenu, Sébastien; Duclere, Jean René; Messaddeq, Younes

    2017-02-01

    In this study, we report on the fabrication process of highly pure step-index fluorophosphate glass optical fibers by a modified crucible technique. High-purity fluorophosphate glasses based on 10 mol% of barium metaphosphate and 90 mol% of metal fluorides (AlF3sbnd CaF2sbnd MgF2sbnd SrF2) have been studied in order to produce step-index optical fibers transmitting in the deep-ultraviolet (DUV) region. The characteristic temperatures, viscosity around softening temperature and optical transmission in the UV-visible region of the prepared bulk glasses were characterized in a first step. The selected glass compositions were then used to prepare core-cladding optical preforms by using a modified built-in casting technique. While uncontrolled crystallization of the fiber was observed during the preform stretching by using the conventional method, we successfully obtained crystal-free fiber by using a modified crucible technique. In this alternative approach, the produced core-cladding preforms were inserted into a home-designed fused silica crucible assembly and heated at 643 °C to allow glass flowing throughout the crucible, preventing the formation of crystals. Single index fluorophosphate glass fibers were fabricated following the same process as well. The optical attenuation at 244 nm and in the interval 350-1750 nm was measured on both single index and step-index optical fibers. Their potential for using in DUV applications is discussed.

  16. Fabrication of nonlinear plastic optical fiber (POF) and application

    Science.gov (United States)

    Kim, Eung Soo; Kinoshita, Takeshi; Yu, Yun Sik; Jeong, Myung Yung

    2007-04-01

    We have developed a fabrication technique for plastic optical fiber (POF) using nonlinear organic materials. The fabrication technique is the direct core solution injection into the hole of cladding preform formed by polymerization of cladding solution. The cladding solution was made of MMA, BBP, and BPO. The preform of fiber was drawn into fiber following polymerization of core solution in cladding preform. We used DR1 to control the refractive index of fiber and investigated the sensor characteristics. The sensitivity of fabricated fiber is about 0.11 W/°C in the temperature range from 20 °C to 100 °C.

  17. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    Science.gov (United States)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  18. Electrospinning: a fascinating fiber fabrication technique.

    Science.gov (United States)

    Bhardwaj, Nandana; Kundu, Subhas C

    2010-01-01

    With the emergence of nanotechnology, researchers become more interested in studying the unique properties of nanoscale materials. Electrospinning, an electrostatic fiber fabrication technique has evinced more interest and attention in recent years due to its versatility and potential for applications in diverse fields. The notable applications include in tissue engineering, biosensors, filtration, wound dressings, drug delivery, and enzyme immobilization. The nanoscale fibers are generated by the application of strong electric field on polymer solution or melt. The non-wovens nanofibrous mats produced by this technique mimics extracellular matrix components much closely as compared to the conventional techniques. The sub-micron range spun fibers produced by this process, offer various advantages like high surface area to volume ratio, tunable porosity and the ability to manipulate nanofiber composition in order to get desired properties and function. Over the years, more than 200 polymers have been electrospun for various applications and the number is still increasing gradually with time. With these in perspectives, we aim to present in this review, an overview of the electrospinning technique with its promising advantages and potential applications. We have discussed the electrospinning theory, spinnable polymers, parameters (solution and processing), which significantly affect the fiber morphology, solvent properties and melt electrospinning (alternative to solution electrospinning). Finally, we have focused on varied applications of electrospun fibers in different fields and concluded with the future prospects of this efficient technology.

  19. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    Science.gov (United States)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2016-11-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  20. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

    Science.gov (United States)

    Raza, Mohammad Shahid; Hussain, Manowar; Kumar, Vikash; Das, Alok Kumar

    2017-01-01

    The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

  1. Biomolecule immobilization techniques for bioactive paper fabrication.

    Science.gov (United States)

    Kong, Fanzhi; Hu, Yim Fun

    2012-04-01

    Research into paper-based sensors or functional materials that can perform analytical functions with active recognition capabilities is rapidly expanding, and significant research effort has been made into the design and fabrication of bioactive paper at the biosensor level to detect potential health hazards. A key step in the fabrication of bioactive paper is the design of the experimental and operational procedures for the immobilization of biomolecules such as antibodies, enzymes, phages, cells, proteins, synthetic polymers and DNA aptamers on a suitably prepared paper membrane. The immobilization methods are concisely categorized into physical absorption, bioactive ink entrapment, bioaffinity attachment and covalent chemical bonding immobilization. Each method has individual immobilization characteristics. Although every biomolecule-paper combination has to be optimized before use, the bioactive ink entrapment method is the most commonly used approach owing to its general applicability and biocompatibility. Currently, there are four common applications of bioactive paper: (1) paper-based bioassay or paper-based analytical devices for sample conditioning; (2) counterfeiting and countertempering in the packaging and construction industries; (3) pathogen detection for food and water quality monitoring; and (4) deactivation of pathogenic bacteria using antimicrobial paper. This article reviews and compares the different biomolecule immobilization techniques and discusses current trends. Current, emerging and future applications of bioactive paper are also discussed.

  2. Fabrication of polarization-independent single-mode waveguides in lithium niobate crystal with femtosecond laser pulses

    CERN Document Server

    Qi, Jia; Liao, Yang; Chu, Wei; Liu, Zhengming; Wang, Zhaohui; Qiao, Lingling; Cheng, Ya

    2016-01-01

    We report on fabrication of depressed cladding optical waveguides buried in lithium niobate crystal with shaped femtosecond laser pulses. Depressed cladding waveguides of variable mode-field sizes are fabricated by forming the four sides of the cladding using a slit-beam shaping technique. We show that the waveguides fabricated by our technique allows single-mode propagation of the light polarized in both vertical and horizontal directions.

  3. Three-Ply Al/Mg/Al Clad Sheets Fabricated by Twin-Roll Casting and Post-treatments (Homogenization, Warm Rolling, and Annealing)

    Science.gov (United States)

    Park, Jaeyeong; Song, Hyejin; Kim, Jung-Su; Sohn, Seok Su; Lee, Sunghak

    2016-11-01

    When thin Al alloy sheets are clad on to twin-roll-cast Mg alloy melt, inherent drawbacks of Mg alloys such as poor formability, corrosion resistance, and surface quality can be effectively complemented. In this study, three-ply Al/Mg/Al clad sheets were fabricated by twin-roll casting and post-treatments. Brittle interfacial layers composed of γ (Mg17Al12) and β (Mg2Al3) phases were inevitably formed, but their proper thickening during the post-treatments led to improvement of interfacial bonding and resultant tensile properties. In particular, warm rolling was an effective way to modify interfacial microstructures and tensile properties by minimizing deformation inhomogeneity and stress concentration.

  4. Three-Ply Al/Mg/Al Clad Sheets Fabricated by Twin-Roll Casting and Post-treatments (Homogenization, Warm Rolling, and Annealing)

    Science.gov (United States)

    Park, Jaeyeong; Song, Hyejin; Kim, Jung-Su; Sohn, Seok Su; Lee, Sunghak

    2017-01-01

    When thin Al alloy sheets are clad on to twin-roll-cast Mg alloy melt, inherent drawbacks of Mg alloys such as poor formability, corrosion resistance, and surface quality can be effectively complemented. In this study, three-ply Al/Mg/Al clad sheets were fabricated by twin-roll casting and post-treatments. Brittle interfacial layers composed of γ (Mg17Al12) and β (Mg2Al3) phases were inevitably formed, but their proper thickening during the post-treatments led to improvement of interfacial bonding and resultant tensile properties. In particular, warm rolling was an effective way to modify interfacial microstructures and tensile properties by minimizing deformation inhomogeneity and stress concentration.

  5. Using wire shaping techniques and holographic optics to optimize deposition characteristics in wire-based laser cladding

    Science.gov (United States)

    Goffin, N. J.; Higginson, R. L.; Tyrer, J. R.

    2016-12-01

    In laser cladding, the potential benefits of wire feeding are considerable. Typical problems with the use of powder, such as gas entrapment, sub-100% material density and low deposition rate are all avoided with the use of wire. However, the use of a powder-based source material is the industry standard, with wire-based deposition generally regarded as an academic curiosity. This is because, although wire-based methods have been shown to be capable of superior quality results, the wire-based process is more difficult to control. In this work, the potential for wire shaping techniques, combined with existing holographic optical element knowledge, is investigated in order to further improve the processing characteristics. Experiments with pre-placed wire showed the ability of shaped wire to provide uniformity of wire melting compared with standard round wire, giving reduced power density requirements and superior control of clad track dilution. When feeding with flat wire, the resulting clad tracks showed a greater level of quality consistency and became less sensitive to alterations in processing conditions. In addition, a 22% increase in deposition rate was achieved. Stacking of multiple layers demonstrated the ability to create fully dense, three-dimensional structures, with directional metallurgical grain growth and uniform chemical structure.

  6. Fabrication of a porous fiber cladding material using microsphere templating for improved response time with fiber optic sensor arrays.

    Science.gov (United States)

    Henning, Paul E; Rigo, M Veronica; Geissinger, Peter

    2012-01-01

    A highly porous optical-fiber cladding was developed for evanescent-wave fiber sensors, which contains sensor molecules, maintains guiding conditions in the optical fiber, and is suitable for sensing in aqueous environments. To make the cladding material (a poly(ethylene) glycol diacrylate (PEGDA) polymer) highly porous, a microsphere templating strategy was employed. The resulting pore network increases transport of the target analyte to the sensor molecules located in the cladding, which improves the sensor response time. This was demonstrated using fluorescein-based pH sensor molecules, which were covalently attached to the cladding material. Scanning electron microscopy was used to examine the structure of the templated polymer and the large network of interconnected pores. Fluorescence measurements showed a tenfold improvement in the response time for the templated polymer and a reliable pH response over a pH range of five to nine with an estimated accuracy of 0.08 pH units.

  7. Hollow core anti-resonant fiber with split cladding.

    Science.gov (United States)

    Huang, Xiaosheng; Qi, Wenliang; Ho, Daryl; Yong, Ken-Tye; Luan, Feng; Yoo, Seongwoo

    2016-04-04

    An improved design for hollow core anti-resonant fibers (HAFs) is presented. A split cladding structure is introduced to reduce the fabrication distortion within design tolerance. We use numerical simulations to compare the Kagome fibers (KFs) and the proposed split cladding fibers (SCFs) over two normalized transmission bands. It reveals that SCFs are able to maintain the desired round shape of silica cladding walls, hence improving the confinement loss (CL) compared to the KF and is comparable to that of the nested antiresonant nodeless fiber (NANF) with the same core size. In addition, the SCF allows stacking multiple layers of cladding rings to control the CL. The influences of the number of cladding layers and the cladding gap width on the CL of the SCFs have been studied. SCF with three cladding rings is fabricated by the stack-and-draw technique. A measured attenuation spectrum matches well with the calculation prediction. The measured near field mode patterns also prove the feasibility of our fiber design.

  8. Microstructure and properties of the Ti/Al{sub 2}O{sub 3}/NiCr composites fabricated by explosive compaction/cladding

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Bingfeng, E-mail: biw009@ucsd.edu [School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Departments of Mechanical and Aerospace Engineering and Nanoengineering, University of California, San Diego (United States); Key Lab of Nonferrous Materials, Ministry of Education, Central South University, Changsha, Hunan (China); Xie, Fangyu [School of Materials Science and Engineering, Central South University, Changsha, Hunan (China); Wang, Bin [Departments of Mechanical and Aerospace Engineering and Nanoengineering, University of California, San Diego (United States); Luo, Xiaozhou [School of Materials Science and Engineering, Central South University, Changsha, Hunan (China)

    2015-05-01

    Titanium/aluminum oxide/nickel chromium (Ti/Al{sub 2}O{sub 3}/NiCr) composite bar prepared by explosive compaction/cladding technique represents a new kind of sandwich-structural composites for medical application. Formation of the interfaces of Ti/Al{sub 2}O{sub 3} and Al{sub 2}O{sub 3}/NiCr govern the properties of the composite material. The electrical resistivity and microstructure of the intermediate layer and the interfaces of the Ti/Al{sub 2}O{sub 3}/NiCr explosive compaction/cladding bar are investigated by means of four-point probe analysis, optical microscopy, scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The Ti/Al{sub 2}O{sub 3}/NiCr composite bar is characterized by the consolidated ceramic intermediate layer and the metallurgical bonding interfaces. The intermediate ceramic layer plays a role of insulation and thermal conductance in this composite. The average shear strength of the composite bar is about 9.36 MPa. The heat affected zone characterized by relatively larger sizes of grains is distinguished from the other part of the Ti tube. The intermetallics AlTi{sub 3} and Al{sub 0.9}Ni{sub 4.22} are generated at the intermediate ceramic layer. Formation mechanism of the interfaces of the explosive compaction/cladding bar are described. - Highlights: • Ti/Al{sub 2}O{sub 3}/NiCr composite bar is prepared by explosive compaction/cladding technique. • Consolidated intermediate ceramic layer plays insulation role in the cladding bar. • Ti/Al{sub 2}O{sub 3}/NiCr composite bar has the metallurgical bonding interfaces. • Formation mechanism of the interface of the composite bar is proposed.

  9. An improved method for stripping cladding light in high power fiber lasers

    Science.gov (United States)

    Li, Tenglong; Wu, Juan; Sun, Yinghong; Wang, Yanshan; Ma, Yi

    2015-02-01

    In order to ensure the high power all-fiber laser reliability and excellent beam quality, it is necessary to strip the unwanted cladding light. The common method for stripping cladding light is to recoat the double cladding fiber with a high index gel, but localized heating and low thermal conductivity of the recoating gel are the prime factors limiting the power-handling capability of the cladding power stripper(CPS). An improved fabrication technique to manufacture the CPS is presented. Light stripping section of the fiber is fused with a transparent quartz tube, by applying different amount of etchant along the quartz tube, frosted surface is created and uniformly removal of the cladding light is achieved. The quartz tube is joined to water-cooled thermal enclosure tightly without the gel to avoid heat aggregation. The power-handling capability of the device is tested under 200W of cladding light, and attenuation of 20 dB is achieved.

  10. Extensive Characterisation of Copper-clad Plates, Bonded by the Explosive Technique, for ITER Electrical Joints

    CERN Document Server

    Langeslag, S A E; Libeyre, P; Gung, C Y

    2015-01-01

    Cable-in-conduit conductors will be extensively implemented in the large superconducting magnet coils foreseen to confine the plasma in the ITER experiment. The design of the various magnet systems imposes the use of electrical joints to connect unit lengths of superconducting coils by inter-pancake coupling. These twin-box lap type joints, produced by compacting each cable end in into a copper - stainless steel bimetallic box, are required to be highly performing in terms of electrical and mechanical prop- erties. To ascertain the suitability of the first copper-clad plates, recently produced, the performance of several plates is studied. Validation of the bonded interface is carried out by determining microstructural, tensile and shear characteristics. These measure- ments confirm the suitability of explosion bonded copper-clad plates for an overall joint application. Additionally, an extensive study is conducted on the suitability of certain copper purity grades for the various joint types.

  11. Research on film thickness of conductive line formed by laser micro-fine cladding and flexibly direct writing technique

    Institute of Scientific and Technical Information of China (English)

    Huiling Li(李慧玲); Xiaoyan Zeng(曾晓雁); Huifen Li(李惠芬); Xiangyou Li(李祥友); Yiqun Chen(陈佚群)

    2004-01-01

    The conventional technology could not fulfill the rapidly growing need for fine conductive lines for its inherent limits. Therefore, in this study laser micro-fine cladding and flexibly direct writing technique is used to obtain conductive lines with high precision and reliability. In the case of different substrates and parameters, film thickness will be different. Film thickness directly influences the reliability and stability of conductive lines with exception of quality and running speed. Therefore, we focus on developing the optimal parameters for the different substrates to achieve expected film thickness and make conductive lines have good performance and quality.

  12. Microstructure and properties of the Ti/Al2O3/NiCr composites fabricated by explosive compaction/cladding.

    Science.gov (United States)

    Wang, Bingfeng; Xie, Fangyu; Wang, Bin; Luo, Xiaozhou

    2015-05-01

    Titanium/aluminum oxide/nickel chromium (Ti/Al2O3/NiCr) composite bar prepared by explosive compaction/cladding technique represents a new kind of sandwich-structural composites for medical application. Formation of the interfaces of Ti/Al2O3 and Al2O3/NiCr govern the properties of the composite material. The electrical resistivity and microstructure of the intermediate layer and the interfaces of the Ti/Al2O3/NiCr explosive compaction/cladding bar are investigated by means of four-point probe analysis, optical microscopy, scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The Ti/Al2O3/NiCr composite bar is characterized by the consolidated ceramic intermediate layer and the metallurgical bonding interfaces. The intermediate ceramic layer plays a role of insulation and thermal conductance in this composite. The average shear strength of the composite bar is about 9.36 MPa. The heat affected zone characterized by relatively larger sizes of grains is distinguished from the other part of the Ti tube. The intermetallics AlTi3 and Al0.9Ni4.22 are generated at the intermediate ceramic layer. Formation mechanism of the interfaces of the explosive compaction/cladding bar are described.

  13. Structure and mechanical properties of coatings fabricated by nonvacuum electron beam cladding of Ti-Ta-Zr powder mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Samoylenko, Vitaliy V., E-mail: samoylenko.vitaliy@mail.ru; Lenivtseva, Olga G., E-mail: lenivtseva-olga@mail.ru; Polyakov, Igor A., E-mail: status9@mail.ru; Laptev, Ilya S., E-mail: ilya-laptev-nstu@mail.ru [Novosibirsk State Technical University, Novosibirsk, 630073 (Russian Federation)

    2015-10-27

    In this paper structural investigations and mechanical tests of Ti-Ta-Zr coatings obtained on surfaces of cp-titanium workpieces were carried out. It was found that the coatings had a dendrite structure; investigations at high-power magnifications revealed a platelet structure. An increase of tantalum concentration led to refinement of structural components. The microhardness level of all coatings, excepting a specimen with the maximum tantalum content, was 370 HV. The microhardness of this coating reached 400 HV. The ultimate tensile strength of cladded layers varied from 697 to 947 MPa. Adhesion tests showed that bimetallic composites were characterized by high bond strength of cladded layers to the substrate, which exceeded cp-titanium strength characteristics.

  14. Composite material fabrication techniques. CRADA final report

    Energy Technology Data Exchange (ETDEWEB)

    Frame, B J; Paulauskas, F L [Oak Ridge National Lab., TN (United States); Miller, J; Parzych, W [Metters Industries, Inc. (United States)

    1996-09-30

    This report describes a low cost method of fabricating components for mockups and training simulators used in the transportation industry. This technology was developed jointly by the Oak Ridge National Laboratory (ORNL) and Metters Industries, Incorporated (MI) as part of a Cooperative Research and Development Agreement (CRADA) ORNL94-0288 sponsored by the Department of Energy (DOE) Office of Economic Impace and Diversity Minority Business Technology Transfer Consortium. The technology involves fabricating component replicas from fiberglass/epoxy composites using a resin transfer molding (RTM) process. The original components are used as masters to fabricate the molds. The molding process yields parts that duplicate the significant dimensional requirements of the original component while still parts that duplicate the significant dimensional requirements of the original component while still providing adequate strength and stiffness for use in training simulators. This technology permits MI to overcome an acute shortage in surplus military hardware available to them for use in manufacturing training simulators. In addition, the cost of the molded fiberglass components is expected to be less than that of procuring the original components from the military.

  15. Microstructural characterization of titanium matrix composite coatings reinforced by in situ synthesized TiB + TiC fabricated on Ti6Al4V by laser cladding

    Institute of Scientific and Technical Information of China (English)

    LI Jun; YU Zhishui; WANG Huiping; LI Manping

    2010-01-01

    Titanium-based composite coatings reinforced by in situ synthesized TiB and TiC particles between titanium and B4C were successfully fab-ricated on Ti6A14V by laser cladding. Phase constituents of the coatings were predicted by thermodynamic calculations in the Ti-B4C-Al and Ti-B-C-Al systems, respectively, and were validated well by X-ray diffraction (XRD) analysis results. Microstructural and metallographic analyses were made by scanning electron microscopy (SEM) and electron probe micro-analysis (EPMA). The results show that the coatings are mainly composed of α-Ti cellular dendrites and the eutecticum in which a large number of needle-shaped TiB and a few equiaxial TiC particles are embedded. C is enriched in α-Ti cellular dendrites and far exceeds the theoretical maximum dissolubility, owing to the extension of saturation during laser cladding. The coatings have a good metallurgical bond with the substrate due to the existence of the dilution zone, in which a great amount of lamella β-Ti grains consisting of a thin needle-shaped martensitic microstructurc are present and grow parallel to the heat flux direction; a few TiB and TiC reinforcements are observed at the boundaries of initial β-Ti grains.

  16. Optical Microstructures Fabricated with Direct Laser Writing Technique

    Directory of Open Access Journals (Sweden)

    Kowalczyk M.

    2014-12-01

    Full Text Available Three-dimensional photolitography, also known as Direct Laser Writing (DLW, is a powerful technique for fabrication of photonic microstructures. In this paper we present the basics of the relevant technology and discuss some features of the fabrication process. We also describe the experimental setup designed for making colour filters based on diffraction gratings, fibre-tip-integrated lens and anti-reflective coating designed for telecom wavelength (1550 nm. The results obtained demonstrate the DLW technique to be a promising fast prototyping fabrication method that may allow manipulating the properties of optical materials.

  17. Displacement Talbot lithography: an alternative technique to fabricate nanostructured metamaterials

    Science.gov (United States)

    Le Boulbar, E. D.; Chausse, P. J. P.; Lis, S.; Shields, P. A.

    2017-06-01

    Nanostructured materials are essential for many recent electronic, magnetic and optical devices. Lithography is the most common step used to fabricate organized and well calibrated nanostructures. However, feature sizes less than 200 nm usually require access to deep ultraviolet photolithography, e-beam lithography or soft lithography (nanoimprinting), which are either expensive, have low-throughput or are sensitive to defects. Low-cost, high-throughput and low-defect-density techniques are therefore of interest for the fabrication of nanostructures. In this study, we investigate the potential of displacement Talbot lithography for the fabrication of specific structures of interest within plasmonic and metamaterial research fields. We demonstrate that nanodash arrays and `fishnet'-like structures can be fabricated by using a double exposure of two different linear grating phase masks. Feature sizes can be tuned by varying the exposure doses. Such lithography has been used to fabricate metallic `fishnet'-like structures using a lift-off technique. This proof of principle paves the way to a low-cost, high-throughput, defect-free and large-scale technique for the fabrication of structures that could be useful for metamaterial and plasmonic metasurfaces. With the development of deep ultraviolet displacement Talbot lithography, the feature dimensions could be pushed lower and used for the fabrication of optical metamaterials in the visible range.

  18. Supplemental information for a notice of construction for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    This ''Notice of Construction'' has been submitted by the US Department of Energy-Richland Operations Office (P.O. Box 550, Richland, Washington 99352), pursuant to WAC 402-80-070, for three new sources of radionuclide emissions at the Hanford Site in Washington State (Figure 1). The three new sources, the Fueled Clad Fabrication System (FCFS) the Radioisotope Power Systems Facility (RPSF) and the Fuel Assembly Area (FAA) will be located in one facility, the Fuels and materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post- irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies to be used in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, to the extent possible, these systems will be dealt with separately. The FAA is a comparatively independent operation though it will share the FMEF complex.

  19. Prevention of significant deterioration permit application for the Fueled Clad Fabrication System, the Radioisotope Power Systems Facility, and the Fuel Assembly Area

    Energy Technology Data Exchange (ETDEWEB)

    1989-08-01

    This New Source Review'' has been submitted by the US Department of Energy-Richland Operations Office (PO Box 550, Richland, Washington 99352), pursuant to WAC 173-403-050 and in compliance with the Department of Ecology Guide to Processing A Prevention Of Significant Deterioration (PSD) Permit'' for three new sources of radionuclide emissions at the Hanford Site in Washington State. The three new sources, the Fueled Clad Fabrication System (FCFS), the Radioisotope Power Systems Facility (RPSF), and the Fuel Assembly Area (FAA), will be located in one facility, the Fuels and Materials Examination Facility (FMEF) of the 400 Area. The FMEF was originally designed to provide for post-irradiation examination and fabrication of breeder reactor fuels. These FMEF missions were cancelled before the introduction of any fuel materials or any irradiated material. The current plans are to use the facility to fabricate power supplies for use in space applications and to produce Fast Flux Test Facility (FFTF) fuel and target assemblies. The FCFS and the RPSF will produce materials and assemblies for application in space. The FAA project will produce FFTF fuel and target assemblies. The FCFS and the RPSF will share the same building, stack, and, in certain cases, the same floor space. Given this relationship, these systems will be dealt with separately to the extent possible. The FAA is a comparatively independent operation though it will share the FMEF complex.

  20. U-Mo Foil/Cladding Interactions in Friction Stir Welded Monolithic RERTR Fuel Plates

    Energy Technology Data Exchange (ETDEWEB)

    D.D. Keiser; J.F. Jue; C.R. Clark

    2006-10-01

    Interaction between U-Mo fuel and Al has proven to dramatically impact the overall irradiation performance of RERTR dispersion fuels. It is of interest to better understand how similar interactions may affect the performance of monolithic fuel plates, where a uranium alloy fuel is sandwiched between aluminum alloy cladding. The monolithic fuel plate removes the fuel matrix entirely, which reduces the total surface area of the fuel that is available to react with the aluminum and moves the interface between the fuel and cladding to a colder region of the fuel plate. One of the major fabrication techniques for producing monolithic fuel plates is friction stir welding. This paper will discuss the interactions that can occur between the U-Mo foil and 6061 Al cladding when applying this fabrication technique. It has been determined that the time at high temperatures should be limited as much as is possible during fabrication or any post-fabrication treatment to reduce as much as possible the interactions between the foil and cladding. Without careful control of the fabrication process, significant interaction between the U-Mo foil and Al alloy cladding can result. The reaction layers produced from such interactions can exhibit notably different morphologies vis-à-vis those typically observed for dispersion fuels.

  1. Modified Powder-in-Tube Technique Based on the Consolidation Processing of Powder Materials for Fabricating Specialty Optical Fibers

    Directory of Open Access Journals (Sweden)

    Jean-Louis Auguste

    2014-08-01

    Full Text Available The objective of this paper is to demonstrate the interest of a consolidation process associated with the powder-in-tube technique in order to fabricate a long length of specialty optical fibers. This so-called Modified Powder-in-Tube (MPIT process is very flexible and paves the way to multimaterial optical fiber fabrications with different core and cladding glassy materials. Another feature of this technique lies in the sintering of the preform under reducing or oxidizing atmosphere. The fabrication of such optical fibers implies different constraints that we have to deal with, namely chemical species diffusion or mechanical stress due to the mismatches between thermal expansion coefficients and working temperatures of the fiber materials. This paper focuses on preliminary results obtained with a lanthano-aluminosilicate glass used as the core material for the fabrication of all-glass fibers or specialty Photonic Crystal Fibers (PCFs. To complete the panel of original microstructures now available by the MPIT technique, we also present several optical fibers in which metallic particles or microwires are included into a silica-based matrix.

  2. Fabricating an Accurate Implant Master Cast: A Technique Report.

    Science.gov (United States)

    Balshi, Thomas J; Wolfinger, Glenn J; Alfano, Stephen G; Cacovean, Jeannine N; Balshi, Stephen F

    2015-12-01

    The technique for fabricating an accurate implant master cast following the 12-week healing period after Teeth in a Day® dental implant surgery is detailed. The clinical, functional, and esthetic details captured during the final master impression are vital to creating an accurate master cast. This technique uses the properties of the all-acrylic resin interim prosthesis to capture these details. This impression captures the relationship between the remodeled soft tissue and the interim prosthesis. This provides the laboratory technician with an accurate orientation of the implant replicas in the master cast with which a passive fitting restoration can be fabricated.

  3. Rapid Fabrication Techniques for Liquid Rocket Channel Wall Nozzles

    Science.gov (United States)

    Gradl, Paul R.

    2016-01-01

    The functions of a regeneratively-cooled nozzle are to (1) expand combustion gases to increase exhaust gas velocity while, (2) maintaining adequate wall temperatures to prevent structural failure, and (3) transfer heat from the hot gases to the coolant fluid to promote injector performance and stability. Regeneratively-cooled nozzles are grouped into two categories: tube-wall nozzles and channel wall nozzles. A channel wall nozzle is designed with an internal liner containing a series of integral coolant channels that are closed out with an external jacket. Manifolds are attached at each end of the nozzle to distribute coolant to and away from the channels. A variety of manufacturing techniques have been explored for channel wall nozzles, including state of the art laser-welded closeouts and pressure-assisted braze closeouts. This paper discusses techniques that NASA MSFC is evaluating for rapid fabrication of channel wall nozzles that address liner fabrication, slotting techniques and liner closeout techniques. Techniques being evaluated for liner fabrication include large-scale additive manufacturing of freeform-deposition structures to create the liner blanks. Abrasive water jet milling is being evaluated for cutting the complex coolant channel geometries. Techniques being considered for rapid closeout of the slotted liners include freeform deposition, explosive bonding and Cold Spray. Each of these techniques, development work and results are discussed in further detail in this paper.

  4. Neural engineering from advanced biomaterials to 3D fabrication techniques

    CERN Document Server

    Kaplan, David

    2016-01-01

    This book covers the principles of advanced 3D fabrication techniques, stem cells and biomaterials for neural engineering. Renowned contributors cover topics such as neural tissue regeneration, peripheral and central nervous system repair, brain-machine interfaces and in vitro nervous system modeling. Within these areas, focus remains on exciting and emerging technologies such as highly developed neuroprostheses and the communication channels between the brain and prostheses, enabling technologies that are beneficial for development of therapeutic interventions, advanced fabrication techniques such as 3D bioprinting, photolithography, microfluidics, and subtractive fabrication, and the engineering of implantable neural grafts. There is a strong focus on stem cells and 3D bioprinting technologies throughout the book, including working with embryonic, fetal, neonatal, and adult stem cells and a variety of sophisticated 3D bioprinting methods for neural engineering applications. There is also a strong focus on b...

  5. Technology development of fabrication techniques for advanced solar dynamic concentrators

    Science.gov (United States)

    Richter, Scott W.

    1991-01-01

    The objective of the advanced concentrator program is to develop the technology that will lead to lightweight, highly reflective, accurate, scaleable, and long lived space solar dynamic concentrators. The advanced concentrator program encompasses new and innovative concepts, fabrication techniques, materials selection, and simulated space environmental testing. Fabrication techniques include methods of fabricating the substrates and coating substrate surfaces to produce high quality optical surfaces, acceptable for further coating with vapor deposited optical films. The selected materials to obtain a high quality optical surface include microsheet glass and Eccocoat EP-3 epoxy, with DC-93-500 selected as a candidate silicone adhesive and levelizing layer. The following procedures are defined: cutting, cleaning, forming, and bonding microsheet glass. Procedures are also defined for surface cleaning, and EP-3 epoxy application. The results and analyses from atomic oxygen and thermal cycling tests are used to determine the effects of orbital conditions in a space environment.

  6. Fabrication techniques of electrode arrays for carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Vorob' eva, Alla I [Belarusian State University of Informatics and Radioelectronics, Minsk (Belarus)

    2009-03-31

    Techniques for fabricating electrode arrays for carbon nanotubes used as structural elements of various nanoelectronic devices are reviewed. Ways of reducing electrode resistivity and contact resistance in metal-carbon nanotube structures are examined. Advances in and prospects for using nanotubes as interlevel contact junctions in IC multilevel metallization systems are discussed. (from the current literature)

  7. Laser-assisted fabrication of materials

    CERN Document Server

    Manna, Indranil

    2013-01-01

    Laser assisted fabrication involves shaping of materials using laser as a source of heat. It can be achieved by removal of materials (laser assisted cutting, drilling, etc.), deformation (bending, extrusion), joining (welding, soldering) and addition of materials (surface cladding or direct laser cladding). This book on ´Laser assisted Fabrication’ is aimed at developing in-depth engineering concepts on various laser assisted macro and micro-fabrication techniques with the focus on application and a review of the engineering background of different micro/macro-fabrication techniques, thermal history of the treated zone and microstructural development and evolution of properties of the treated zone.

  8. Development of fabrication technique of bulk high superconductor

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Gye Won; Kim, Chang Joong; Kim, Ki Baik; Lee, Ho Jin; Lee, Hee Gyoun; Kwon, Sun Chil

    1997-05-01

    In order to realize the commercial application of HTSC materials, it is necessary to develop the fabrication process of high Tc oxide superconductor materials with desired shape and for practical application and high critical current density as well as good mechanical strength which critical current density as well as good mechanical strength which can withstand high lorenz force generated at high magnetic field. Much studies have been concentrated to develop the fabrication technique for high critical current density but still there are a lot of gap which should be overcome for large scale application of HTSC materials at liquid nitrogen temperature. Recently some new fabrication techniques have been developed for YBCO bulk superconductor with high mechanical strength and critical current density. In this project, plastic extrusion and melt process techniques were studied. The components materials for the current lead and the flywheel application were fabricated and their characteristics were investigated from the view point of microstructure and phase formation during heat treatment process. (author). 64 refs., 59 figs.

  9. Examination of Alternative Fabric Joining Techniques Compared to Traditional Sewing

    Directory of Open Access Journals (Sweden)

    Boles, Kerrie

    2012-10-01

    Full Text Available Ultrasonic seaming could soon replace the needle and thread technique with a safer, more efficient technology. In this designed experiment, the Chase FS-90 Ultrasonic Sewing Machine will be compared to the traditional sewing machine. The goal is to examine the sewing quality of textile fabric using ultrasonic methods by finding ideal parameters. The parameters are amplitude, speed, and pressure by using materials, including one thermoplastic fabric, one natural fabric, and low-melting polymer tape. The ultrasonic seam with the best properties will then be compared to the traditional needle and thread seam. The final product will be a designed dress using all ultrasonic seams. The material found to have the best seam properties will be used for the design.

  10. New clinical technique for fabrication immediate partial denture

    Directory of Open Access Journals (Sweden)

    Abdulsalam Ali Zwiad

    2013-01-01

    Full Text Available Immediate partial denture is a choice of treatment due to various cases of teeth extraction such as badly carious teeth, periodontal disease, eruption problems, trauma, and other reasons. Many choices are used to replace the lost teeth; one of these choices is a removable plastic denture in which hot cured acrylic resin should be used to fabricate such denture. Aim of Study: To provide an applicable technique to fabricate an immediate partial denture by reducing and declining the prosthetic steps and some materials in proportional to the conventional method. Clinical Procedures: Maxillary and mandibular stone casts are mounted to a simple articulator and the procedures are explained as step by step to fabricate an immediate partial denture without using the conventional methods and material, just using a small quantity of white cold cure acrylic resin to fabricate the artificial teeth, hot cure acrylic resin for the denture base and mold made of a silicon impression material are used to fabricate an immediate partial denture. Conclusion: The finished immediate partial denture showed a good retention and produced the exact shapes and sizes of the extracted teeth with low cost and less time for a dentist and patient.

  11. Development on Laser Cladding Ceramic Coating

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The latest progress and research status of laser cladding ceramic coating was summarized. Technique characteristics and influence factors of laser cladding technique were introduced. Laser cladding technique includes the mixing method and laser irradiation. The mixing method can be classified as pre-coating method and synchronization method. The technique parameters include size of facula, scanning speed, cladding sector and times, adding quantity of powder, thickness of coating and quantity of joint coating. The results show that proper technique parameters can be controlled in order to acquire high quality laser cladding coating. Strengthened effect mechanism of rare earth additive is concluded, and the main effects of rare earth additive are micro-alloying, purifying boundary, fining crystal grains, improving crystal boundary, restraining columnar crystal growing. The development of laser cladding ceramic coating research was discussed.

  12. A comparative study of the mechanical properties and the behavior of carbon and boron in stainless steel cladding tubes fabricated by PM HIP and traditional technologies

    NARCIS (Netherlands)

    Shulga, A. V.

    2013-01-01

    The ring tensile test method was optimized and successfully used to obtain precise data for specimens of the cladding tubes of AISI type 316 austenitic stainless steels and ferritic-martensitic stainless steel. The positive modifications in the tensile properties of the stainless steel cladding tube

  13. Electrical Characterization of Silicon Cores from Glass-Cladded Fibres

    OpenAIRE

    Lapointe, Kyle

    2014-01-01

    Semiconductor core fibres represent an emerging technology with potential applications in many areas, including photovoltaics and optical transmission. Recent advances in fibre manufacturing techniques has allowed long, continuous silicon core fibres to be produced in commercial draw towers. The effect of the molten core fibre fabrication method on the electrical properties of silicon cores from glass-clad fibres have been studied. Fibres with core diameters ranging from 60 to 300 µm wer...

  14. Pulsed Laser Cladding of Ni Based Powder

    Science.gov (United States)

    Pascu, A.; Stanciu, E. M.; Croitoru, C.; Roata, I. C.; Tierean, M. H.

    2017-06-01

    The aim of this paper is to optimize the operational parameters and quality of one step Metco Inconel 718 atomized powder laser cladded tracks, deposited on AISI 316 stainless steel substrate by means of a 1064 nm high power pulsed laser, together with a Precitec cladding head manipulated by a CLOOS 7 axes robot. The optimization of parameters and cladding quality has been assessed through Taguchi interaction matrix and graphical output. The study demonstrates that very good cladded layers with low dilution and increased mechanical proprieties could be fabricated using low laser energy density by involving a pulsed laser.

  15. High volume fabrication of laser targets using MEMS techniques

    Science.gov (United States)

    Spindloe, C.; Arthur, G.; Hall, F.; Tomlinson, S.; Potter, R.; Kar, S.; Green, J.; Higginbotham, A.; Booth, N.; Tolley, M. K.

    2016-04-01

    The latest techniques for the fabrication of high power laser targets, using processes developed for the manufacture of Micro-Electro-Mechanical System (MEMS) devices are discussed. These laser targets are designed to meet the needs of the increased shot numbers that are available in the latest design of laser facilities. Traditionally laser targets have been fabricated using conventional machining or coarse etching processes and have been produced in quantities of 10s to low 100s. Such targets can be used for high complexity experiments such as Inertial Fusion Energy (IFE) studies and can have many complex components that need assembling and characterisation with high precision. Using the techniques that are common to MEMS devices and integrating these with an existing target fabrication capability we are able to manufacture and deliver targets to these systems. It also enables us to manufacture novel targets that have not been possible using other techniques. In addition, developments in the positioning systems that are required to deliver these targets to the laser focus are also required and a system to deliver the target to a focus of an F2 beam at 0.1Hz is discussed.

  16. Development and study the performance of PBA cladding modified fiber optic intrinsic biosensor for urea detection

    Energy Technology Data Exchange (ETDEWEB)

    Botewad, S. N.; Pahurkar, V. G.; Muley, G. G., E-mail: gajananggm@yahoo.co.in [Department of Physics, Sant Gadge Baba Amravati University, Amravati, Maharashtra, India-444602 (India)

    2016-05-06

    The fabrication and study of a cladding modified fiber optic intrinsic urea biosensor based on evanescent wave absorbance has been presented. The sensor was prepared using cladding modification technique by removing a small portion of cladding of an optical fiber and modifying with an active cladding of porous polyaniline-boric acid (PBA) matrix to immobilize enzyme-urease through cross-linking via glutaraldehyde. The nature of as-synthesized and deposited PBA film on fiber optic sensing element was studied by ultraviolet-visible (UV-vis) spectroscopy and X-ray diffraction (XRD) analysis. The performance of the developed sensor was studied for different urea concentrations in solutions prepared in phosphate buffer.

  17. Laser cladding of titanium alloy coating on titanium aluminide alloy substrate

    Institute of Scientific and Technical Information of China (English)

    徐子文; 黄正; 阮中健

    2003-01-01

    A new diffusion bonding technique combined with laser cladding process was developed to join TiAl alloy to itself and Ti-alloys. In order to enhance the weldability of TiAl alloys, Ti-alloy coatings were fabricated by laser cladding on the TiAl alloy. Ti powder and shaped Ti-alloy were respectively used as laser cladding materials. The materials characterization was carried out by OM, SEM, EDS and XRD analysis. The results show that the laser cladding process with shaped Ti-alloy remedy the problems present in the conventional process with powder, such as impurities, cracks and pores. The diffusion bonding of TiAl alloy with Ti-alloy coating to itself and Ti-alloy was carried out with a Gleeble 1500 thermal simulator. The sound bonds of TiAl/TiAl, TiAl/Ti were obtained at a lower temperature and with shorter time.

  18. Development and study the performance of PBA cladding modified fiber optic intrinsic biosensor for urea detection

    Science.gov (United States)

    Botewad, S. N.; Pahurkar, V. G.; Muley, G. G.

    2016-05-01

    The fabrication and study of a cladding modified fiber optic intrinsic urea biosensor based on evanescent wave absorbance has been presented. The sensor was prepared using cladding modification technique by removing a small portion of cladding of an optical fiber and modifying with an active cladding of porous polyaniline-boric acid (PBA) matrix to immobilize enzyme-urease through cross-linking via glutaraldehyde. The nature of as-synthesized and deposited PBA film on fiber optic sensing element was studied by ultraviolet-visible (UV-vis) spectroscopy and X-ray diffraction (XRD) analysis. The performance of the developed sensor was studied for different urea concentrations in solutions prepared in phosphate buffer.

  19. Optical fiber sensors fabricated by the focused ion beam technique

    DEFF Research Database (Denmark)

    Yuan, Scott Wu; Wang, Fei; Bang, Ole

    2012-01-01

    crystal fiber (PCF). Using this technique we fabricate a highly compact fiber-optic Fabry-Pérot (FP) refractive index sensor near the tip of fiber taper, and a highly sensitive in-line temperature sensor in PCF. We also demonstrate the potential of using FIB to selectively fill functional fluid......Focused ion beam (FIB) is a highly versatile technique which helps to enable next generation of lab-on-fiber sensor technologies. In this paper, we demonstrate the use application of FIB to precisely mill the fiber taper and end facet of both conventional single mode fiber (SMF) and photonic...

  20. Oxide-cladding aluminum nitride photonic crystal slab: Design and investigation of material dispersion and fabrication induced disorder

    Energy Technology Data Exchange (ETDEWEB)

    Melo, E. G., E-mail: emerdemelo@usp.br; Alvarado, M. A.; Carreño, M. N. P.; Alayo, M. I. [Electronic Systems Engineering Department, University of São Paulo, CEP 05508-010 São Paulo, SP (Brazil); Carvalho, D. O. [UNESP - São Paulo State University, CEP 13874-149 São João da Boa Vista, SP (Brazil); Ferlauto, A. S. [Department of Physics, Federal University of Minas Gerais, CEP 31270-901 Belo Horizonte, MG (Brazil)

    2016-01-14

    Photonic crystal slabs with a lower-index material surrounding the core layer are an attractive choice to circumvent the drawbacks in the fabrication of membranes suspended in air. In this work we propose a photonic crystal (PhC) slab structure composed of a triangular pattern of air holes in a multilayer thin film of aluminum nitride embedded in silicon dioxide layers designed for operating around 450 nm wavelengths. We show the design of an ideal structure and analyze the effects of material dispersion based on a first-order correction perturbation theory approach using dielectric functions obtained by experimental measurements of the thin film materials. Numerical methods were used to investigate the effects of fabrication induced disorder of typical nanofabrication processes on the bandgap size and spectral response of the proposed device. Deviation in holes radii and positions were introduced in the proposed PhC slab model with a Gaussian distribution profile. Impacts of slope in holes sidewalls that might result from the dry etching of AlN were also evaluated. The results show that for operation at the midgap frequency, slope in holes sidewalls is more critical than displacements in holes sizes and positions.

  1. Residual stresses in Co-based laser claddings investigated by lab X-rays and synchrotron diffraction techniques

    NARCIS (Netherlands)

    de Oliveira, UOB; Ocelik, [No Value; De Hosson, JTM; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    It is a well known fact that cracking related problems may occur during the laser cladding deposition process. In particular for the improvement of thick coatings it is of prime interest to know how processing parameters affect the residual stress state. The residual strains developed in Co-based

  2. Residual stresses in Co-based laser claddings investigated by lab X-rays and synchrotron diffraction techniques

    NARCIS (Netherlands)

    de Oliveira, UOB; Ocelik, [No Value; De Hosson, JTM; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    It is a well known fact that cracking related problems may occur during the laser cladding deposition process. In particular for the improvement of thick coatings it is of prime interest to know how processing parameters affect the residual stress state. The residual strains developed in Co-based th

  3. PDMS microchannel fabrication technique based on microwire-molding

    Institute of Scientific and Technical Information of China (English)

    JIA YueFei; JIANG JiaHuan; MA XiaoDong; LI Yuan; HUANG HeMing; CAI KunBao; CAI ShaoXi; WU YunPeng

    2008-01-01

    Micro-flow channel is basic functional component of microfluidic chip, and every step-forward of its construction technique has been receiving concern all over the world. This article presents a notcomplicated but flexible method for fabrication of micro-flow channels. This method mainly utilizes the conventional molding capability of polydimethylsiloxane (PDMS) and widespread commercial microwires as templates. We have fabricated out some conventional types of microchannels with different topological shapes, as examples for the demonstration of this flexible fabrication route which was not dependent on the stringent demands of photolithographical or microelectromechanical system (MEMS)techniques. The smooth surface, high-intensity, and high flexibility of the wires made it possible to create many types of topological structures of the two-dimensional or three-dimensional microchannel or channel array. The geometric shape of the cross-section of thus forming microchannel in PDMS was the negative of that of embedded-in microwire, in high-fidelity if suitable measures were taken. Moreover, such a microchannel fabrication process can easily integrate the conductivity and low resistivity of the metal wire to create micro-flow devices that are suitable for the electromagnetic control of liquid or the temperature regulation in the microchannel. Furthermore some preliminary optical analysis was provided for the observation of thus forming rounded microchannel. Based on this molding strategy,we even made some prototypes for functional microflow application, such as microsolenoids chip and temperature control gadgets. And an experiment of forming a droplet in the cross channel further confirmed the feasibility and applicability of this flexible microchannel forming technique.

  4. Fabricating Capacitive Micromachined Ultrasonic Transducers with Wafer Bonding Technique

    Directory of Open Access Journals (Sweden)

    Anil ARORA

    2008-06-01

    Full Text Available We report the fabrication of capacitive micromachined ultrasonic transducer by wafer bonding technique. Membrane is transferred from SOI wafer to the prime wafer having silicon dioxide cavity. The thickness of cavity height depends on silicon dioxide grown on prime wafer by dry/wet oxidation. Thinning of device wafer of SOI by oxidation, controls membrane thickness. Two wafers are bonded in vacuum under optimized controlled parameters. Using this method, we can get single crystal silicon as membrane, whose mechanical and electrical parameters are well known. Silicon membrane is free from stress and density variation. Focused Ion Beam etching and laser Doppler Vibrometer were used to do structural and electrical characterization respectively. The measured resonance frequency of fabricated device i.e. 2.24 MHz is much closer to the designed value i.e. 2.35 MHz.

  5. Structure and tribological properties of steel after non-vacuum electron beam cladding of Ti, Mo and graphite powders

    Energy Technology Data Exchange (ETDEWEB)

    Bataev, I.A.; Mul, D.O.; Bataev, A.A. [Novosibirsk State Technical University, K. Marks 20, 630073 Novosibirsk (Russian Federation); Lenivtseva, O.G., E-mail: lenivtseva_olga@mail.ru [Novosibirsk State Technical University, K. Marks 20, 630073 Novosibirsk (Russian Federation); Golkovski, M.G. [Budker Institute of Nuclear Physics, Siberian Branch, Russian Academy of Sciences, Lavrentyev pr., 11, 630090 Novosibirsk (Russian Federation); Lizunkova, Ya.S. [Leibniz Universität Hannover, An der Universität, 2, 30823 Garbsen (Germany); Dostovalov, R.A. [Novosibirsk State Technical University, K. Marks 20, 630073 Novosibirsk (Russian Federation)

    2016-02-15

    The non-vacuum electron beam cladding technique was used to fabricate layers alloyed with Ti, Mo and C on the surface of low-alloyed steel. Two types of experiments were carried out. In the first experiment, a mixture of Ti and graphite powders was used for cladding; in the second, a mixture of Ti, Mo and graphite powders was used for cladding. CaF{sub 2} powder or a mixture of CaF{sub 2} and LiF powders was used as flux. The thickness of the cladded layers was in the range of 2–2.2 mm. The structure of the layers was studied using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The microhardness after cladding of the layers fabricated by cladding of Ti and graphite powders was 8–9 GPa, while the microhardness of layers with Mo additions reached 11–12 GPa. The highest wear resistance at sliding friction and friction in abrasive environment was reached in the samples fabricated using Ti, Mo and graphite mixture due to the higher hardness and the martensite–austenite structure of the matrix. The wear resistance against fixed abrasive particles was 2.4 times higher compared to that of carburized and quenched steel. - Highlights: • Ti, C and Mo mixture of powders was cladded using non-vacuum electron beam treatment. • The depth of the cladded layers was 2.0 … 2.2 mm. • The microhardness of layer with Mo, Ti and C additions reached ~ 11 … 12 GPa. • The hardening of the layers caused by the formation of TiC particles and martensitic matrix • Wear resistance of cladded coatings was 2.4 higher than carburized steel.

  6. Surface composites fabricated by vacuum infiltration casting technique

    Institute of Scientific and Technical Information of China (English)

    Guirong Yang; Yuan Hao; Wenming Song; Jinjun Lü; Ying Ma

    2005-01-01

    Alumina (Al2O3) particles reinforced copper matrix surface composites were fabricated on the bronze substrate using the vacuum infiltration casting technique. Three cases were obtained in the vacuum infiltration casting technique: no infiltration, partial infiltration and full infiltration (the thickness of preforms do not exceed 3.5 mm). The reason of no infiltration is that the vacuum degree is not enough so that the force acting on the liquid metal is lower than the resistance due to the surface tension. Partial infiltration is because of somewhat lower vacuum degree and pouring temperature. Full desired infiltration is on account of suitable infiltration casting conditions, such as vacuum degree, pouring temperature, grain size and preheating temperature of the preform. The most important factor of affecting formation of surface composites is the vacuum degree, then pouring temperature and particle size.The infiltration mechanism was discussed on the bases of different processing conditions. The surface composite up to 3.5 mm in thickness with uniformly distributed Al2O3 particles could be fabricated via the vacuum infiltration casting technique.

  7. The occlusal guard: a simplified technique for fabrication and equilibration.

    Science.gov (United States)

    Antonelli, John; Hottel, Timothy L; Siegel, Sharon C; Brandt, Robert; Silva, Gladston

    2013-01-01

    Hard occlusal guards have been used effectively to treat myofacial pain originating from parafunctional activities. Also, they can protect the natural dentition when it opposes porcelain restorations, help to evaluate changes in occlusal vertical dimension during full mouth rehabilitation, minimize further tooth loss in patients with abfraction lesions, and redirect occlusal loads more favorably onto dental implant-supported prostheses. A simplified technique is described to fabricate a properly designed wax model of an occlusal guard that can be processed in acrylic in the same manner used to construct a complete denture.

  8. Analysis of antioxidants in insulation cladding of copper wire: a comparison of different mass spectrometric techniques (ESI-IT, MALDI-RTOF and RTOF-SIMS).

    Science.gov (United States)

    Schnöller, Johannes; Pittenauer, Ernst; Hutter, Herbert; Allmaier, Günter

    2009-12-01

    Commercial copper wire and its polymer insulation cladding was investigated for the presence of three synthetic antioxidants (ADK STAB AO412S, Irganox 1010 and Irganox MD 1024) by three different mass spectrometric techniques including electrospray ionization-ion trap-mass spectrometry (ESI-IT-MS), matrix-assisted laser desorption/ionization reflectron time-of-flight (TOF) mass spectrometry (MALDI-RTOF-MS) and reflectron TOF secondary ion mass spectrometry (RTOF-SIMS). The samples were analyzed either directly without any treatment (RTOF-SIMS) or after a simple liquid/liquid extraction step (ESI-IT-MS, MALDI-RTOF-MS and RTOF-SIMS). Direct analysis of the copper wire itself or of the insulation cladding by RTOF-SIMS allowed the detection of at least two of the three antioxidants but at rather low sensitivity as molecular radical cations and with fairly strong fragmentation (due to the highly energetic ion beam of the primary ion gun). ESI-IT- and MALDI-RTOF-MS-generated abundant protonated and/or cationized molecules (ammoniated or sodiated) from the liquid/liquid extract. Only ESI-IT-MS allowed simultaneous detection of all three analytes in the extract of insulation claddings. The latter two so-called 'soft' desorption/ionization techniques exhibited intense fragmentation only by applying low-energy collision-induced dissociation (CID) tandem MS on a multistage ion trap-instrument and high-energy CID on a tandem TOF-instrument (TOF/RTOF), respectively. Strong differences in the fragmentation behavior of the three analytes could be observed between the different CID spectra obtained from either the IT-instrument (collision energy in the very low eV range) or the TOF/RTOF-instrument (collision energy 20 keV), but both delivered important structural information. Copyright 2009 John Wiley & Sons, Ltd.

  9. A hybrid sequential deposition fabrication technique for micro fuel cells

    Science.gov (United States)

    Stanley, Kevin G.; Czyzewska, Eva K.; Vanderhoek, Tom P. K.; Fan, Lilian L. Y.; Abel, Keith A.; Wu, Q. M. Jonathan; Parameswaran, M. Ash

    2005-10-01

    Micro fuel cell systems have elicited significant interest due to their promise for instantly rechargeable, longer duration and portable power. Most micro fuel cell systems are either built as miniaturized plate-and-frame or silicon-based microelectromechanical systems (MEMS). Plate-and-frame systems are difficult to fabricate smaller than 20 cm3. Existing micro fuel cell designs cannot meet the cost, scale and power requirements of some portable power markets. Traditional MEMS scaling advantages do not apply to fuel cells because the minimum area for the fuel cell is fixed by the catalyst area required for a given power output, and minimum volume set by mass transport limitations. We have developed a new hybrid technique that borrows from both micro and macro machining techniques to create fuel cells in the 1-20 cm3 range, suitable for cell phones, PDAs and smaller devices.

  10. New fabrication technique for nanoporous gold nanoparticles (Conference Presentation)

    Science.gov (United States)

    Zhao, Fusheng; Arnob, Md Masud Parvez; Shih, Wei-Chuan

    2017-02-01

    Nanoporous gold nanoparticles (NPG-NP) showcase tunable pore and ligament sizes ranging from nanometers to microns. The nanoporous structure and sub-wavelength nanoparticle shape contribute to its unique LSPR properties. NPG-NP features large specific surface area and high-density plasmonic field enhancement known as "hot-spots". Hence, NPG-NP has found many applications in nanoplasmonic sensor development. In our recent studies, we have shown that NPG-NP array chip can be utilized for high-sensitivity detection by various enhanced spectroscopic modalities, as photothermal agents, and for disease biomarker detection. To date, array-format, substrate-bound NPGN has been fabricated by either colloidal nanosphere lithography or random nucleation during the sputtering deposition process. Although highly cost-effective, these techniques cannot provide precise control of individual particle size and location. In this paper, we report the development of a new fabrication technique based on electron-beam lithography (EBL). Herein, a customized EBL technique is utilized to pattern larger areas (several square millimeters) of randomly distributed NPGN by careful design of the shot pattern, which limits the writing time to the acceptable level. Since the position, size, and shape of a huge number of features need to be generated and stored individually, memory limitations of this unique EBL technique constitutes an additional challenge, which is normally not present if small areas are to be patterned with features on an ordered lattice. This issue is solved by programmatically generating random feature positions within a simulation cell of carefully chosen size and implementing periodic boundary conditions.

  11. Microstructure and high temperature oxidation resistance of Ti-Ni gradient coating on TA2 titanium alloy fabricated by laser cladding

    Science.gov (United States)

    Liu, Fencheng; Mao, Yuqing; Lin, Xin; Zhou, Baosheng; Qian, Tao

    2016-09-01

    To improve the high temperature oxidation resistance of TA2 titanium alloy, a gradient Ni-Ti coating was laser cladded on the surface of the TA2 titanium alloy substrate, and the microstructure and oxidation behavior of the laser cladded coating were investigated experimentally. The gradient coating with a thickness of about 420-490 μm contains two different layers, e.g. a bright layer with coarse equiaxed grain and a dark layer with fine and columnar dendrites, and a transition layer with a thickness of about 10 μm exists between the substrate and the cladded coating. NiTi, NiTi2 and Ni3Ti intermetallic compounds are the main constructive phases of the laser cladded coating. The appearance of these phases enhances the microhardness, and the dense structure of the coating improves its oxidation resistance. The solidification procedure of the gradient coating is analyzed and different kinds of solidification processes occur due to the heat dissipation during the laser cladding process.

  12. Testing of uranium nitride fuel in T-111 cladding at 1200 K cladding temperature

    Science.gov (United States)

    Rohal, R. G.; Tambling, T. N.; Smith, R. L.

    1973-01-01

    Two groups of six fuel pins each were assembled, encapsulated, and irradiated in the Plum Brook Reactor. The fuel pins employed uranium mononitride (UN) in a tantalum alloy clad. The first group of fuel pins was irradiated for 1500 hours to a maximum burnup of 0.7-atom-percent uranium. The second group of fuel pins was irradiated for about 3000 hours to a maximum burnup of 1.0-atom-percent uranium. The average clad surface temperature during irradiation of both groups of fuel pins was approximately 1200 K. The postirradiation examination revealed the following: no clad failures or fuel swelling occurred; less than 1 percent of the fission gases escaped from the fuel; and the clad of the first group of fuel pins experienced clad embrittlement whereas the second group, which had modified assembly and fabrication procedures to minimize contamination, had a ductile clad after irradiation.

  13. Cladding Alloys for Fluoride Salt Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-06-01

    This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

  14. Micro cycloid-gear system fabricated by multiexposure LIGA technique

    Science.gov (United States)

    Hirata, Toru; Chung, Song-Jo; Hein, Herbert; Akashi, Tomoyuki; Mohr, Juergen

    1999-09-01

    In this paper, a prototype of 2 mm-diameter micro-cycloid gear system fabricated by the multi-exposure LIGA technique is presented. The entire gear system consists of a casing and three vertically stacked disks and gears. Each part is composed of three different levels. The first level, 40 micrometers high, was fabricated by UV-lithography, and the second as well as the third level, 195 micrometers and 250 micrometers high respectively, were processed by aligned deep X-ray lithography (DXL). The alignment error between two DXL- processed layers was measured, and the results have turned out to be within +/- 5 micrometers range. As a result of the height control process by the mechanical surface machining, the deviation of structural height has been maintained within +/- 3 micrometers range for the UV-lithography-processed structures, and +/- 10 micrometers for the DXL-processed structures. Further the tests of gear assembly were implemented with 125 micrometers -diameter glass fiber, by using a die-bonding machine with vacuum gripper under stereo- microscope. Finally the dynamic tests of the gear system were successfully conducted with the mechanical torque input by an electrical motor. A proper rotational speed reduction was observed in the operational input range of 3 to 1500 rpm with the designed gear ratio of 18.

  15. Fabrication of a Bronze Age Sword using Ancient Techniques

    Science.gov (United States)

    Sapiro, David; Webler, Bryan

    2016-12-01

    A khopesh was cast and forged for the TMS 2016 Bladesmithing Symposium. The khopesh was the first sword style, originating during the Bronze Age in the Near East. The manufacturing process used in this study closely followed Bronze Age techniques to determine the plausibility of open mold casting coupled with cold work and annealing cycles. Forging and annealing cycles substantially increased blade strength and diminished intergranular δ-phase inclusions. While a functional blade was not completed due to casting defects, the process gives valuable insight into the effort required to fabricate a khopesh during the Bronze Age. Forging and annealing cycles following casting were necessary to produce the mechanical properties desired in a sword.

  16. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1995-08-01

    The hot and cold cracking tendencies of some early iron aluminide alloy compositions have limited their use in applications where good weldability is required. Using hot crack testing techniques invented at ORNL, and experimental determinations of preheat and postweld heat treatment needed to avoid cold cracking, we have developed iron aluminide filler metal compositions which can be successfully used to weld overlay clad various substrate materials, including 9Cr-1Mo steel, 2-1/4Cr-1Mo steel, and 300-series austenitic stainless steels. Dilution must be carefully controlled to avoid crack-sensitive deposit compositions. The technique used to produce the current filler metal compositions is aspiration-casting, i.e. drawing the liquid from the melt into glass rods. Future development efforts will involve fabrication of composite wires of similar compositions to permit mechanized gas tungsten arc (GTA) and/or gas metal arc (GMA) welding.

  17. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  18. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    Science.gov (United States)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-09-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  19. Advanced Manufacturing Techniques Demonstrated for Fabricating Developmental Hardware

    Science.gov (United States)

    Redding, Chip

    2004-01-01

    NASA Glenn Research Center's Engineering Development Division has been working in support of innovative gas turbine engine systems under development by Glenn's Combustion Branch. These one-of-a-kind components require operation under extreme conditions. High-temperature ceramics were chosen for fabrication was because of the hostile operating environment. During the designing process, it became apparent that traditional machining techniques would not be adequate to produce the small, intricate features for the conceptual design, which was to be produced by stacking over a dozen thin layers with many small features that would then be aligned and bonded together into a one-piece unit. Instead of using traditional machining, we produced computer models in Pro/ENGINEER (Parametric Technology Corporation (PTC), Needham, MA) to the specifications of the research engineer. The computer models were exported in stereolithography standard (STL) format and used to produce full-size rapid prototype polymer models. These semi-opaque plastic models were used for visualization and design verification. The computer models also were exported in International Graphics Exchange Specification (IGES) format and sent to Glenn's Thermal/Fluids Design & Analysis Branch and Applied Structural Mechanics Branch for profiling heat transfer and mechanical strength analysis.

  20. Fabrication of a microreactor by proton beam writing technique

    Science.gov (United States)

    Huszank, R.; Szilasi, S. Z.; Vad, K.; Rajta, I.

    2009-06-01

    Microreactors are innovative and promising tools in technology nowadays because of their advantages compared to the conventional-scale reactors. These advantages include vast improvements in surface to volume ratio, energy efficiency, reaction speed and yield and increased control of reaction conditions, to name a few examples. The high resolution capability of the micromachining technique utilizing accelerated ion beams in the fabrication technology of microreactors has not yet been taken advantage of. In this work we present the design of a prototype micro-electrochemical cell of 1.5 μL volume (2.5 × 2.5 × 0.240 mm) created with a 3 MeV proton microbeam. The cell can be separated into two half-cells with a suitable membrane applicable to galvanic or fuel cells as well. We deposited gold electrodes on both of the half-cells. The operability of the device was demonstrated by electric current flow between the two electrodes in this micro-electrochemical cell containing a simple electrolyte solution. We used a polycapillary film to separate the two half-cells, hindering the mixing of the anolyte and catholyte solutions. As a result of the minimal mixing caused by the polycapillary film, this cell design can be suitable for electro-synthesis. Due to the high resolution of proton beam writing, it is planned to reduce the dimensions of this kind of microreactor.

  1. Cladded single crystal fibers for high power fiber lasers

    Science.gov (United States)

    Kim, W.; Shaw, B.; Bayya, S.; Askins, C.; Peele, J.; Rhonehouse, D.; Meyers, J.; Thapa, R.; Gibson, D.; Sanghera, J.

    2016-09-01

    We report on the recent progress in the development of cladded single crystal fibers for high power single frequency lasers. Various rare earth doped single crystal YAG fibers with diameters down to 17 μm with length > 1 m have been successfully drawn using a state-of-the-art Laser Heated Pedestal Growth system. Single and double cladding on rare earth doped YAG fibers have been developed using glasses where optical and physical properties were precisely matched to doped YAG core single crystal fiber. The double clad Yb:YAG fiber structures have dimensions analogous to large mode area (LMA) silica fiber. We also report successful fabrications of all crystalline core/clad fibers where thermal and optical properties are superior over glass cladded YAG fibers. Various fabrication methods, optical characterization and gain measurements on these cladded YAG fibers are reported.

  2. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    Directory of Open Access Journals (Sweden)

    Yoji Miyajima

    2014-01-01

    Full Text Available Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al alloy on Cu side were compared with the shear stress converting from the ultimate tensile strengths. As a result, the tensile shear strength of the clad sheets is attributed to the shear strength of Al alloy layer close to the well bonded interface. A simple model was proposed that explains the effects of the rolling reduction and area fraction of deposit of Al alloy.

  3. Relationships between mechanical behavior and microstructural evolutions in Fe 9Cr-ODS during the fabrication route of SFR cladding tubes

    Science.gov (United States)

    Toualbi, L.; Cayron, C.; Olier, P.; Logé, R.; de Carlan, Y.

    2013-11-01

    A new martensitic ODS alloy (nominal composition Fe-9Cr-1W-0.2Ti-0.3Y2O3) has recently been developed at CEA Saclay to achieve the goals defined for GEN IV reactors. The aim of this paper is to present the main challenges involved in the manufacturing of 9Cr-ODS cladding tubes. Internal stresses have been measured as a function of the thermo-mechanical treatments. Control of microstructural evolutions by means of phase transformation and appropriate cooling rates appears to be critical to obtain favorable softened structure which can be further processed for cold working. The final cladding tubes present remarkable mechanical properties with tensile strength higher than 350 MPa at 750 °C in both longitudinal and circumferential directions.

  4. In-fiber Michelson interferometer based on double-cladding fiber for refractive index sensing

    Science.gov (United States)

    Pang, Fufei; Liu, Huanhuan; Chen, Na; Liu, Yunqi; Zeng, Xianglong; Chen, Zhenyi; Wang, Tingyun

    2009-10-01

    An in-fiber Michelson interferometer is proposed based on a double-cladding (DC) special fiber. With the DC special fiber, light wave can be partially coupled into outer cladding. The in-fiber Michelson interferometer can be constructed by splicing a length of DC fiber into standard single mode fiber (SMF). The interferometer is very sensitive to ambient refractive index change because fiber cladding is as one of interference arms. A sensitivity of 36nm/RIU has been achieved in the range of 1.33~1.40 in this work. The proposed technique has the dominant advantage of simple fabrication process, which can be expected to have wide applications in biosensors and chemical sensors.

  5. Programming power reduction in confined phase change memory cells with titanium dioxide clad layer

    Science.gov (United States)

    Chen, Liangliang; Zhang, Zhonghua; Song, Sannian; Song, Zhitang; Zheng, Qianqian; Zhang, Xin; Zhang, Juan; Zheng, Wanting; Shao, Hehong; Zhu, Xiuwei; Yu, Wenlei

    2017-01-01

    A confined structure phase change memory (PCM) cell has been fabricated based on the focused-ion beam technique. Furthermore, the titanium dioxide clad layer was proposed for promoting the temperature rise in the Ge0.61Sb2Te layer that causes the reduction in the reset voltage and current compared to the phase change memory cell without clad layer. Theoretical thermal simulation and calculation for the reset process are conducted to analyze the thermal effect of the titanium dioxide heating layer. The improved performance of the PCM cell with dioxide clad layer can be attributed to the fact that the buffer layer not only acted as heating layer but also efficiently reduced the cell dissipated power.

  6. A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

    2015-10-15

    The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

  7. Fabrication of Fe-TiC-Al2O3 composites on the surface of steel using a TiO2-Al-C-Fe combustion reaction induced by gas tungsten arc cladding

    Science.gov (United States)

    Sharifitabar, Mahmood; Khaki, Jalil Vahdati; Sabzevar, Mohsen Haddad

    2016-02-01

    The aim of the present study was to fabricate Fe-TiC-Al2O3 composites on the surface of medium carbon steel. For this purpose, TiO2-3C and 3TiO2-4Al-3C- xFe (0 ≤ x ≤ 4.6 by mole) mixtures were pre-placed on the surface of a medium carbon steel plate. The mixtures and substrate were then melted using a gas tungsten arc cladding process. The results show that the martensite forms in the layer produced by the TiO2-3C mixture. However, ferrite-Fe3C-TiC phases are the main phases in the microstructure of the clad layer produced by the 3TiO2-4Al-3C mixture. The addition of Fe to the TiO2-4Al-3C reactants with the content from 0 to 20wt% increases the volume fraction of particles, and a composite containing approximately 9vol% TiC and Al2O3 particles forms. This composite substantially improves the substrate hardness. The mechanism by which Fe particles enhance the TiC + Al2O3 volume fraction in the composite is determined.

  8. A direct technique to fabricate an intraoral shield for unilateral head and neck radiation.

    Science.gov (United States)

    Khan, Zafrulla; Abdel-Azim, Tamer

    2014-09-01

    A radiation oncologist may ask the prosthodontist to fabricate an intraoral shield when ipsilateral fields are used for patients with head and neck cancer. A technique for its fabrication is described that can be accomplished with materials and equipment that are readily available in the dental office. Baseplate wax is used intraorally to fabricate a pattern, which is duplicated with irreversible hydrocolloid material. Autopolymerizing acrylic resin is then used to make the shield. This simple technique can be completed in a single visit.

  9. Birefringence analysis of segmented cladding fiber.

    Science.gov (United States)

    Kumar, Ajeet; Rastogi, Vipul; Agrawal, Arti; Rahman, B M A

    2012-05-20

    We present a full-vectorial modal analysis of a segmented cladding fiber (SCF). The analysis is based on the H-field vectorial finite element method (VFEM) employing polar mesh geometry. Using this method, we have analyzed the circular SCF and the elliptical SCF. We have found that the birefringence of the circular SCF is very small (1.0×10(-8)). Birefringence of a highly elliptical SCF can be altered to some extent by the number of segments and duty cycle of segmentation in the segmented cladding. However, the change is not profound. The analysis shows that the circular SCF possesses low birefringence and that the segmented cladding does not add any significant birefringence in an elliptical fiber. This result strongly indicates that small deviations in the segmented cladding parameters arising from fabrication process do not significantly affect the birefringence of the fiber.

  10. Fabrication

    Directory of Open Access Journals (Sweden)

    E.M.S. Azzam

    2013-12-01

    Full Text Available In the present work, the nanoclay composites were fabricated using the synthesized poly 6-(3-aminophenoxy hexane-1-thiol, poly 8-(3-aminophenoxy octane-1-thiol and poly 10-(3-aminophenoxy decane-1-thiol surfactants with gold nanoparticles. The polymeric thiol surfactants were first assembled on gold nanoparticles and then impregnated into the clay matrix. Different spectroscopic and microscopic techniques such as X-ray diffraction (XRD, Scanning electron microscope (SEM and Transmission microscope (TEM were used to characterize the fabricated nanoclay composites. The results showed that the polymeric thiol surfactants assembled on gold nanoparticles are located in the interlayer space of the clay mineral and affected the clay structure.

  11. Phosphate-core silica-clad Er/Yb-doped optical fiber and cladding pumped laser.

    Science.gov (United States)

    Egorova, O N; Semjonov, S L; Velmiskin, V V; Yatsenko, Yu P; Sverchkov, S E; Galagan, B I; Denker, B I; Dianov, E M

    2014-04-07

    We present a composite optical fiber with a Er/Yb co-doped phosphate-glass core in a silica glass cladding as well as cladding pumped laser. The fabrication process, optical properties, and lasing parameters are described. The slope efficiency under 980 nm cladding pumping reached 39% with respect to the absorbed pump power and 28% with respect to the coupled pump power. Due to high doping level of the phosphate core optimal length was several times shorter than that of silica core fibers.

  12. Effects of Rolling Reduction and Strength of Composed Layers on Bond Strength of Pure Copper and Aluminium Alloy Clad Sheets Fabricated by Cold Roll Bonding

    OpenAIRE

    Yoji Miyajima; Kotaro Iguchi; Susumu Onaka; Masaharu Kato

    2014-01-01

    Three types of clad sheets, Cu/Al, Cu/AA5052, and Cu/AA5083, were produced by cold roll bonding with the rolling reduction of 50% and 75%. Tensile shear tests which give tensile shear strength were performed in order to assess the bond strength. Scanning electron microscopy was performed on the fractured interface produced by the tensile shear tests, which suggests that the fracture occurs within the Al alloy layer. The tensile shear strengths considering the area fraction of deposit of Al al...

  13. Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumentation and measurement techniques in fuel fabrication facilities

    Energy Technology Data Exchange (ETDEWEB)

    Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

    1978-01-01

    This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. A general discussion is given of instrumentation and measurement techniques which are presently used being considered for fuel fabrication facilities. Those aspects which are most significant from the point of view of satisfying regulatory constraints have been emphasized. Sensors and measurement devices have been discussed, together with their interfacing into a computerized system designed to permit real-time data collection and analysis. Estimates of accuracy and precision of measurement techniques have been given, and, where applicable, estimates of associated costs have been presented. A general description of material control and accounting is also included. In this section, the general principles of nuclear material accounting have been reviewed first (closure of material balance). After a discussion of the most current techniques used to calculate the limit of error on inventory difference, a number of advanced statistical techniques are reviewed. The rest of the section deals with some regulatory aspects of data collection and analysis, for accountability purposes, and with the overall effectiveness of accountability in detecting diversion attempts in fuel fabrication facilities. A specific example of application of the accountability methods to a model fuel fabrication facility is given. The effect of random and systematic errors on the total material uncertainty has been discussed, together with the effect on uncertainty of the length of the accounting period.

  14. Wire electric-discharge machining and other fabrication techniques

    Science.gov (United States)

    Morgan, W. H.

    1983-01-01

    Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

  15. Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    S Srikanth Reddy

    2013-01-01

    Full Text Available Background: Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. Materials and Methods: 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Results: Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conclusion: Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Clinical Implication: Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

  16. Fabrication of light weight radioisotope heater unit hardware components

    Science.gov (United States)

    McNeil, Dennis C.

    1996-03-01

    The Light Weight Radioisotope Heater Unit (LWRHU) is planned to be used on the National Aeronautics and Space Administration (NASA) Cassini Mission, to provide localized thermal energy as strategic locations on the spacecraft. These one watt heater units will support the operation of many on-board instruments that require a specific temperature range to function properly. The system incorporates a fuel pellet encapsulated in a vented metallic clad fabricated from platinum-30% rhodium (Pt-30%Rh) tubing, sheet and foil materials. To complete the package, the clad assemblies are placed inside a combination of graphite components. This report describes the techniques employed by Mound related to the fabrication and sub assembly processes of the LWRHU clad hardware components. Included are details concerning configuration control systems, material procurement and certification, hardware fabrication specifics, and special processes that are utilized.

  17. Retention of denture bases fabricated by three different processing techniques – An in vivo study

    Science.gov (United States)

    Chalapathi Kumar, V. H.; Surapaneni, Hemchand; Ravikiran, V.; Chandra, B. Sarat; Balusu, Srilatha; Reddy, V. Naveen

    2016-01-01

    Aim: Distortion due to Polymerization shrinkage compromises the retention. To evaluate the amount of retention of denture bases fabricated by conventional, anchorized, and injection molding polymerization techniques. Materials and Methods: Ten completely edentulous patients were selected, impressions were made, and master cast obtained was duplicated to fabricate denture bases by three polymerization techniques. Loop was attached to the finished denture bases to estimate the force required to dislodge them by retention apparatus. Readings were subjected to nonparametric Friedman two-way analysis of variance followed by Bonferroni correction methods and Wilcoxon matched-pairs signed-ranks test. Results: Denture bases fabricated by injection molding (3740 g), anchorized techniques (2913 g) recorded greater retention values than conventional technique (2468 g). Significant difference was seen between these techniques. Conclusions: Denture bases obtained by injection molding polymerization technique exhibited maximum retention, followed by anchorized technique, and least retention was seen in conventional molding technique. PMID:27382542

  18. High critical currents in iron-clad superconducting MgB2 wires.

    Science.gov (United States)

    Jin, S; Mavoori, H; Bower, C; van Dover, R B

    2001-05-31

    Technically useful bulk superconductors must have high transport critical current densities, Jc, at operating temperatures. They also require a normal metal cladding to provide parallel electrical conduction, thermal stabilization, and mechanical protection of the generally brittle superconductor cores. The recent discovery of superconductivity at 39 K in magnesium diboride (MgB2) presents a new possibility for significant bulk applications, but many critical issues relevant for practical wires remain unresolved. In particular, MgB2 is mechanically hard and brittle and therefore not amenable to drawing into the desired fine-wire geometry. Even the synthesis of moderately dense, bulk MgB2 attaining 39 K superconductivity is a challenge because of the volatility and reactivity of magnesium. Here we report the successful fabrication of dense, metal-clad superconducting MgB2 wires, and demonstrate a transport Jc in excess of 85,000 A cm-2 at 4.2 K. Our iron-clad fabrication technique takes place at ambient pressure, yet produces dense MgB2 with little loss of stoichiometry. While searching for a suitable cladding material, we found that other materials dramatically reduced the critical current, showing that although MgB2 itself does not show the 'weak-link' effect characteristic of the high-Tc superconductors, contamination does result in weak-link-like behaviour.

  19. High critical currents in iron-clad superconducting MgB2 wires

    Science.gov (United States)

    Jin, S.; Mavoori, H.; Bower, C.; van Dover, R. B.

    2001-05-01

    Technically useful bulk superconductors must have high transport critical current densities, Jc, at operating temperatures. They also require a normal metal cladding to provide parallel electrical conduction, thermal stabilization, and mechanical protection of the generally brittle superconductor cores. The recent discovery of superconductivity at 39K in magnesium diboride (MgB2) presents a new possibility for significant bulk applications, but many critical issues relevant for practical wires remain unresolved. In particular, MgB2 is mechanically hard and brittle and therefore not amenable to drawing into the desired fine-wire geometry. Even the synthesis of moderately dense, bulk MgB2 attaining 39K superconductivity is a challenge because of the volatility and reactivity of magnesium. Here we report the successful fabrication of dense, metal-clad superconducting MgB2 wires, and demonstrate a transport Jc in excess of 85,000Acm-2 at 4.2K. Our iron-clad fabrication technique takes place at ambient pressure, yet produces dense MgB2 with little loss of stoichiometry. While searching for a suitable cladding material, we found that other materials dramatically reduced the critical current, showing that although MgB2 itself does not show the `weak-link' effect characteristic of the high-Tc superconductors, contamination does result in weak-link-like behaviour.

  20. Nanophotonic Fabrication Self-Assembly and Deposition Techniques

    CERN Document Server

    Yatsui, Takashi

    2012-01-01

    Nanophotonics, a novel optical technology, utilizes the local interaction between nanometric particles via optical near fields. The optical near fields are the elementary surface excitations on nanometric particles, i.e. dressed photons that carry material energy. Of the variety of qualitative innovations in optical technology realized by nanophotonics, this books focuses on fabrication. To fabricate nano-scale photonic devices with nanometer-scale controllability in size and position, we developed a self-assembly method for size- and position-controlled ultra-long nanodot chains using a novel effect of near-field optical desorption. A novel deposition and etching scheme under nonresonant conditions is also demonstrated and its origin is reviewed.

  1. Epoxy nanodielectrics fabricated with in situ and ex situ techniques

    Energy Technology Data Exchange (ETDEWEB)

    Tuncer, Enis [ORNL; Polyzos, Georgios [ORNL; Sauers, Isidor [ORNL; James, David Randy [ORNL; Ellis, Alvin R [ORNL; More, Karren Leslie [ORNL

    2012-01-01

    In this study, we report fabrication and characterisation of a nanocomposite system composed of a commercial resin and extremely small (several nanometres in diameter) titanium dioxide particles. Nanoparticles were synthesised in situ with particle nucleation occurring inside the resin matrix. In this nanodielectric fabrication method, the nanoparticle precursor was mixed to the resin solution, and the nanoparticles were in situ precipitated. Note that no high shear mixing equipment was needed to improve particle dispersion - nanoparticles were distributed in the polymer matrix uniformly since particle nucleation occurs uniformly throughout the matrix. The properties of in situ nanodielectrics are compared to the unfilled resin and an ex situ nanocomposite. We anticipate that the presented in situ nanocomposite would be employed in high-temperature superconductivity applications. In additions, the improvement shown in the dielectric breakdown indicates that conventional high-voltage components and systems can be reduced in size with novel nanodielectrics.

  2. Fabrication of thermoplastics chips through lamination based techniques.

    Science.gov (United States)

    Miserere, Sandrine; Mottet, Guillaume; Taniga, Velan; Descroix, Stephanie; Viovy, Jean-Louis; Malaquin, Laurent

    2012-04-24

    In this work, we propose a novel strategy for the fabrication of flexible thermoplastic microdevices entirely based on lamination processes. The same low-cost laminator apparatus can be used from master fabrication to microchannel sealing. This process is appropriate for rapid prototyping at laboratory scale, but it can also be easily upscaled to industrial manufacturing. For demonstration, we used here Cycloolefin Copolymer (COC), a thermoplastic polymer that is extensively used for microfluidic applications. COC is a thermoplastic polymer with good chemical resistance to common chemicals used in microfluidics such as acids, bases and most polar solvents. Its optical quality and mechanical resistance make this material suitable for a large range of applications in chemistry or biology. As an example, the electrokinetic separation of pollutants is proposed in the present study.

  3. A novel fabrication technique for free-hanging homogeneous polymeric cantilever waveguides

    DEFF Research Database (Denmark)

    Nordström, M.; Calleja, M.; Hübner, Jörg;

    2008-01-01

    We present a novel bonding technique developed for the fabrication of a cantilever-based biosensing system with integrated optical read-out. The read-out mechanism is based on single-mode waveguides fabricated monolithically in SU-8. For optimal operation of the read-out mode, the cantilever wave...

  4. Mechanical Property and Oxidation Behavior of ATF cladding developed in KAERI

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hyun-Gil; Kim, Il-Hyun; Jung, Yang-Il; Park, Dong-Jun; Park, Jung-Hwan; Park, Jeong-Yong; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    To realize the coating cladding, coating material (Cr-based alloy) as well as coating technology (3D laser coating and arc ion plating combined with vacuum annealing) can be developed to meet the fuel cladding criteria. The coated Zr cladding can be produced after the optimization of coating technologies. The coated cladding sample showed the good oxidation/corrosion and adhesion properties without the spalling and/or severe interaction with the Zr alloy cladding from the various tests. Thus, it is known that the mechanical property and oxidation behavior of coated cladding concept developed in KAERI is reasonable for applying the ATF cladding in LWRs. At the present time various ATF concepts have been proposed and developing in many countries. The ATF concepts with potentially improved accident performance can be summarized to the coating cladding, Mo-Zr cladding, FeCrAl cladding, and SiCf/SiC cladding. Regarding the cladding performance, ATF cladding concepts will be evaluated with respect to the accident scenarios and normal operations of LWRs as well as to the fuel cladding fabrication.

  5. Cladding Effects on Structural Integrity of Nuclear Components

    Energy Technology Data Exchange (ETDEWEB)

    Sattari-Far, Iradi; Andersson, Magnus [lnspecta Technology AB, Stockholm (Sweden)

    2006-06-15

    measurement of different clad components. Measurement of cladding residual stresses in a decommissioned reactor pressure vessel head, which was exposed to service conditions (pressure test, temperature, neutron irradiation, etc.), and the results from the cladding in a cut-out-piece, which did not experience any service or test pressure, basically showed similar profiles. Considering the low scatter and the reproducible data, the hole-drilling technique is recommended in measurement of the peak of the cladding residual stresses. The profile and magnitude of the cladding residual stresses depend mainly upon cladding composition, cladding thickness, clad component geometry and clad component temperature. The peak of the cladding residual stresses is actually about 2-3 mm under the surface of the clad layer, and values in the range of 150 and 500 MPa are reported. Fracture assessments on different clad components at different loading conditions reveal that fracture assessments based on LEFM and ASME Kk curve lead to unrealistic conservative results, and the cladding residual stresses are of importance for surface crack behaviour, especially under cold loads. The NESC projects have shown that the Master Curve methodology can give good predictions of the conducted experiments. It is reasonable to assume a peak value of cladding residual stresses in the whole clad layer to be equal to the yield strength of the cladding material (around 300 MPa) at room temperature. Providing that the clad component has received PWHT, it can be assumed no residual stresses in the underlying base material. For the nuclear pressure vessel, it is also reasonable to assume that the cladding stress free temperature is at the operation temperature of the vessel (around 300 deg C). It has been shown that the cladding residual stresses have negligible influence on subclad crack behaviour in clad components (receiving PWHT). It has also been shown that the crack growth for subclad cracks would be towards the

  6. Development of a Direct Fabrication Technique for Full-Shell X-Ray Optics

    Science.gov (United States)

    Gubarev, M.; Kolodziejczak, J. K.; Griffith, C.; Roche, J.; Smith, W. S.; Kester, T.; Atkins, C.; Arnold, W.; Ramsey, B.

    2016-01-01

    Future astrophysical missions will require fabrication technology capable of producing high angular resolution x-ray optics. A full-shell direct fabrication approach using modern robotic polishing machines has the potential for producing high resolution, light-weight and affordable x-ray mirrors that can be nested to produce large collecting area. This approach to mirror fabrication, based on the use of the metal substrates coated with nickel phosphorous alloy, is being pursued at MSFC. The design of the polishing fixtures for the direct fabrication, the surface figure metrology techniques used and the results of the polishing experiments are presented.

  7. Two-beam laser fabrication technique and the application for fabricating conductive silver nanowire on flexible substrate

    Science.gov (United States)

    He, Gui-Cang; Zheng, Mei-Ling; Dong, Xian-Zi; Liu, Jie; Duan, Xuan-Ming; Zhao, Zhen-Sheng

    2017-03-01

    In this study, a two-beam laser fabrication technique is proposed to fabricate silver nanowire (AgNW) on the polyethylene terephthalate (PET) substrate. The femtosecond pulse laser in the technique plays a role in generating Ag nanoparticles from the silver aqueous solution by multiphoton photoreduction. The continuous wave (CW) laser of the technique works as optical tweezers, and make the Ag nanoparticles gather to a continuous AgNW by the optical trapping force. The optical trapping force of the CW laser was calculated under our experimental condition. The flexibility and the resistance stability of the AgNW that fabricated by this technique are very excellent. Compared to the resistance of the AgNW without bending, the decreasing rate of the AgNW resistance is about 16% under compressed bending condition at the radius of 1 mm, and the increasing rate of the AgNW resistance is only 1.3% after the AgNW bended about 3500 times at the bending radius of 1 mm. The study indicates that the AgNW is promising for achieving flexible device and would promote the development of the flexible electronics.

  8. Two-beam laser fabrication technique and the application for fabricating conductive silver nanowire on flexible substrate

    Directory of Open Access Journals (Sweden)

    Gui-Cang He

    2017-03-01

    Full Text Available In this study, a two-beam laser fabrication technique is proposed to fabricate silver nanowire (AgNW on the polyethylene terephthalate (PET substrate. The femtosecond pulse laser in the technique plays a role in generating Ag nanoparticles from the silver aqueous solution by multiphoton photoreduction. The continuous wave (CW laser of the technique works as optical tweezers, and make the Ag nanoparticles gather to a continuous AgNW by the optical trapping force. The optical trapping force of the CW laser was calculated under our experimental condition. The flexibility and the resistance stability of the AgNW that fabricated by this technique are very excellent. Compared to the resistance of the AgNW without bending, the decreasing rate of the AgNW resistance is about 16% under compressed bending condition at the radius of 1 mm, and the increasing rate of the AgNW resistance is only 1.3% after the AgNW bended about 3500 times at the bending radius of 1 mm. The study indicates that the AgNW is promising for achieving flexible device and would promote the development of the flexible electronics.

  9. Fabrication of an Implant-Supported Fixed Interim Prosthesis Using a Duplicate Denture: An Alternative Technique.

    Science.gov (United States)

    Al-Thobity, Ahmad M

    2016-06-22

    The fabrication of an implant-supported fixed complete denture prosthesis involves multiple clinical and laboratory steps. One of the main steps is to provide the patient with an interim fixed prosthesis to evaluate the patient's esthetic and functional needs as well as to enhance the patient's psychology before proceeding to the definitive prosthesis. Different techniques for fabricating interim prostheses have been described in the literature. This report describes an alternative technique that uses a duplicate denture made of self-curing acrylic resin to fabricate an implant-supported fixed interim prosthesis. The interim prosthesis was later used as a blueprint for the definitive implant-supported hybrid prosthesis.

  10. Non-traditional Machining Techniques for Fabricating Metal Aerospace Filters

    Institute of Scientific and Technical Information of China (English)

    Wang Wei; Zhu Di; D.M.Allen; H.J.A.Almondb

    2008-01-01

    Thanks to recent advances in manufacturing technology, aerospace system designers have many more options to fabricate high-quality, low-weight, high-capacity, cost-effective filters. Aside from traditional methods such as stamping, drilling and milling,many new approaches have been widely used in filter-manufacturing practices on account of their increased processing abilities. However, the restrictions on costs, the need for studying under stricter conditions such as in aggressive fluids, the complicity in design, the workability of materials, and others have made it difficult to choose a satisfactory method from the newly developed processes, such as,photochemical machining (PCM), photo electroforming (PEF) and laser beam machining (LBM) to produce small, inexpensive, lightweight aerospace filters. This article appraises the technical and economical viability of PCM, PEF, and LBM to help engineers choose the fittest approach to turn out aerospace filters.

  11. Phase transformation and tribological properties of Ag-MoO3 contained NiCrAlY based composite coatings fabricated by laser cladding

    Science.gov (United States)

    Wang, Lingqian; Zhou, Jiansong; Xin, Benbin; Yu, Youjun; Ren, Shufang; Li, Zhen

    2017-08-01

    Ag-MoO3 contained NiCrAlY based composite coating was successfully prepared on GH4169 stainless steel substrate by high energy ball milling and laser cladding. The microstructure and phase transformation were investigated by scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and X-ray diffraction spectrum (XRD). The tribological behavior and mechanism from room temperature to 800 °C were investigated. Results showed that MoO3 in the composite powders transformed to Mo2C reinforcement under the high energy density of laser, and a series of opposite transformation occurred during friction process. The coating showed the lowest friction coefficient and low wear rate at 600 °C and 800 °C due to the generation of Ag2MoO4 during tribo-chemical reactions and the formation of lubrication glaze on the worn surface. Ag made effective lubrication when the temperature rose up to 200 °C. The coating displayed a relatively high friction coefficient (about 0.51) at 400 °C, because though MoO3 (oxidation products of Mo2C) and Ag2MoO4 were detected on the worn surface, they could not realize effective lubrication at this temperature. Abrasive wear, adhesive wear and plastic deformation contributed to the increased friction and wear.

  12. Annular-cladding erbium doped multicore fiber for SDM amplification.

    Science.gov (United States)

    Jin, Cang; Ung, Bora; Messaddeq, Younès; LaRochelle, Sophie

    2015-11-16

    We propose and numerically investigate annular-cladding erbium doped multicore fibers (AC-EDMCF) with either solid or air hole inner cladding to enhance the pump power efficiency in optical amplifiers for spatial division multiplexing (SDM) transmission links. We first propose an all-glass fiber in which a central inner cladding region with a depressed refractive index is introduced to confine the pump inside a ring-shaped region overlapping the multiple signal cores. Through numerical simulations, we determine signal core and annular pump cladding parameters respecting fabrication constraints. We also propose and examine a multi-spot injection scheme for launching the pump in the annular cladding. With this all-glass fiber with annular cladding, our results predict 10 dB increase in gain and 21% pump power savings compared to the standard double cladding design. We also investigate a fiber with an air hole inner cladding to further enhance the pump power confinement and minimize power leaking into the inner cladding. The results are compared to the all-glass AC-EDMCF.

  13. In-situ crack repair by laser cladding

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2010-09-01

    Full Text Available sealing is achieved, an overlay layer of typically 1 mm thickness is cladded for improved pitting corrosion resistance. Crack sealing is considered to be a temporary repair technique. In-situ repair requires that the equipment should be mobile... 10 2 3 9 10 deg 10 deg 10 deg Table 1: Typical process parameters for crack sealing 2.2 Overlay cladding Overlay cladding of the sealed cracks is required to improve pitting corrosion...

  14. Microstructural characterization of the -TiAl alloy samples fabricated by direct laser fabrication rapid prototype technique

    Indian Academy of Sciences (India)

    D Srivastava

    2002-12-01

    A direct laser fabrication technique (DLF) has been used to fabricate near net shape samples of a -TiAl alloy using gas atomized Ti48A148Mn2Nb2 alloy powder as a feed stock material. The microstructures of these Ti48Al48Mn2Nb2 laser treated samples have been characterized using optical, scanning (SEM) and transmission electron microscopy (TEM), both immediately after laser fabrication and after heat treatments. The microstructural studies have shown that the microstructure is heterogeneous in nature and extremely fine in comparison with the conventionally processed material. The process parameters such as laser power and laser scanning speed greatly influence the morphology and the microstructure of the laser treated samples. Heat treatments for a number of process conditions have been carried out to examine the stability of the microstructure which remains stable up to 973 K and rapid grain coarsening occurs at 1273 K. A fully recrystallized and uniform microstructure is obtained after annealing at 1073 K for 24 h and compositional heterogeneity present in the laser-fabricated samples is eliminated. Annealing in the phase field followed by air cooling and annealing in (2 + ) phase region gives rise to a homogeneous and uniform microstructure. However, the microstructure is much coarser than the microstructure of the DLF samples.

  15. Levofloxacin implants with predefined microstructure fabricated by three-dimensional printing technique.

    Science.gov (United States)

    Huang, Weidong; Zheng, Qixin; Sun, Wangqiang; Xu, Huibi; Yang, Xiangliang

    2007-07-18

    A novel three-dimensional (3D) printing technique was utilized in the preparation of drug implants that can be designed to have complex drug release profiles. The method we describe is based on a lactic acid polymer matrix with a predefined microstructure that is amenable to rapid prototyping and fabrication. We describe how the process parameters, especially selection of the binder, were optimized. Implants containing levofloxacin (LVFX) with predefined microstructures using an optimized binder solution of ethanol and acetone (20:80, v/v) were prepared by a 3D printing process that achieved a bi-modal profile displaying both pulsatile and steady state LVFX release from a single implant. The pulse release appeared from day 5 to 25, followed by a steady state phase of 25 days. The next pulse release phase then began at the 50th day and ended at the 80th day. To evaluate the drug implants structurally and analytically, the microscopic morphologies and the in vitro release profiles of the implants fabricated by both the 3D printing technique and the conventional lost mold technique were assessed using environmental scanning electron microscopy (ESEM) and UV absorbance spectrophotometry. The results demonstrate that the 3D printing technology can be used to fabricate drug implants with sophisticated micro- and macro-architecture in a single device that may be rapidly prototyped and fabricated. We conclude that drug implants with predefined microstructure fabricated by 3D printing techniques can have clear advantages compared to implants fabricated by conventional compressing methods.

  16. A Paper on Automatic Fabrics Fault Processing Using Image Processing Technique In MATLAB

    Directory of Open Access Journals (Sweden)

    R.Thilepa

    2011-02-01

    Full Text Available The main objective of this paper is to elaborate how defective fabric parts can beprocessed using Matlab with image processing techniques. In developing countries like Indiaespecially in Tamilnadu, Tirupur the Knitwear capital of the country in three decades yields amajor income for the country. The city also employs either directly or indirectly more than 3lakhs of people and earns almost an income of 12, 000 crores per annum for the country in pastthree decades [2]. To upgrade this process the fabrics when processed in textiles the fault presenton the fabrics can be identified using Matlab with Image processing techniques. This imageprocessing technique is done using Matlab 7.3 and for the taken image, Noise Filtering,Histogram and Thresholding techniques are applied for the image and the output is obtained inthis paper. This research thus implements a textile defect detector with system visionmethodology in image processing.

  17. 铝/钛/铝三层复合板热轧工艺及微观组织研究%Research on Roll Bonding Technology and Microstructure of Al/Ti/Al Three-layer Clad Sheet Fabricated by Hot Rolling

    Institute of Scientific and Technical Information of China (English)

    陈泽军; 陈全忠; 黄光杰; 刘雪峰

    2012-01-01

    钛/铝层状复合材料具有两种材料优异的特性,能够满足一些特殊工程需要.开发了热轧复合技术,成功制备了铝(1100)/钛(TA2)/铝(1100)三层复合板.研究了复合板轧制过程中的关键轧制技术参数(临界压下率和轧制复合工艺条件).利用光学显微镜和SEM观察了钛/铝复合板及结合界面形貌,分析了不同退火温度对复合板力学性能的影响.基于实验结果,描述了影响复合板质量和有助于提高复合板结合强度的关键工艺过程.%The Ti/A1 multi-layer laminated composite materials can combine the excellent properties of two ma terials, and satisfy some special engineering demands. The three-layer Al(1100)/Ti(TA2)/AK1100) clad sheet was successfully fabricated by the hot rolling. The crucial technological parameters of manufacturing clad sheet, including the threshold rolling reduction and clad-rolling bonding conditions were investigated. The bond interfacial structure of the Ti/Al clad sheet was observed by SEM and optical microscope. The effect of annealing temperature on the me chanical properties of clad sheet was researched. The crucial procedures of ensuring the qualities and improving the bonding strength of clad sheet were described based on the results of experiments.

  18. Oxidation behaviors of the TiNi/Ti{sub 2}Ni matrix composite coatings with different contents of TaC addition fabricated on Ti6Al4V by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Lv, Y.H.; Li, J., E-mail: jacob_lijun@sina.com; Tao, Y.F.; Hu, L.F.

    2016-09-15

    The TiNi/Ti{sub 2}Ni matrix composite coatings were fabricated on Ti6Al4V by laser cladding the mixtures of NiCrBSi and different contents of TaC (0 wt%, 5 wt%, 15 wt%, 30 wt% and 40 wt%). Scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffractometry (XRD) were used to examine the microstructures of the coatings. Oxidation behaviors of these coatings were also investigated at 800 °C for 50 h in air. The results showed that the coating without TaC addition was mainly composed of TiNi/Ti{sub 2}Ni as the matrix and TiC/TiB{sub 2}/TiB as the reinforcement. TaC was dissolved completely and precipitated again during laser cladding. Ta and C from the added TaC mainly existed as the solute atoms in the solid solutions of TiC, TiB{sub 2} and TiB in the coatings with TaC addition. The addition of TaC refined the microstructures of the coatings. In the oxidation test, the oxidation process was divided into the violent oxidation stage and the slow oxidation stage. The oxidation rates of the substrate and the coatings with different contents of TaC (0, 5, 15, 30, 40 wt%) were 0.644, 0.287, 0.173, 0.161, 0.223 and 0.072 mg cm{sup −2} h{sup −1} in the first stage, 0.884, 0.215, 0.136, 0.126, 0.108 and 0.040 mg{sup 2} cm{sup −4} h{sup −1} in the second stage, respectively. The weight gain of these samples were 6.70, 3.30, 2.86, 2.64, 2.41 and 1.69 mg cm{sup −2}, respectively after the whole oxidation test. The oxidation film formed on the surface of the coating without TaC addition mainly consisted of TiO{sub 2}, Al{sub 2}O{sub 3}, and a small amount of NiO, Cr{sub 2}O{sub 3} and SiO{sub 2}. Moreover, Ta{sub 2}O{sub 5} was also formed on the surfaces of these coatings with different contents of TaC. The oxides formed during the oxidation test were supposed to be responsible for the improvement in oxidation resistance of these coatings. - Highlights: • The composite coatings with TaC addition were fabricated on Ti6Al4V by laser

  19. Biomedical microfluidic devices by using low-cost fabrication techniques: A review.

    Science.gov (United States)

    Faustino, Vera; Catarino, Susana O; Lima, Rui; Minas, Graça

    2016-07-26

    One of the most popular methods to fabricate biomedical microfluidic devices is by using a soft-lithography technique. However, the fabrication of the moulds to produce microfluidic devices, such as SU-8 moulds, usually requires a cleanroom environment that can be quite costly. Therefore, many efforts have been made to develop low-cost alternatives for the fabrication of microstructures, avoiding the use of cleanroom facilities. Recently, low-cost techniques without cleanroom facilities that feature aspect ratios more than 20, for fabricating those SU-8 moulds have been gaining popularity among biomedical research community. In those techniques, Ultraviolet (UV) exposure equipment, commonly used in the Printed Circuit Board (PCB) industry, replaces the more expensive and less available Mask Aligner that has been used in the last 15 years for SU-8 patterning. Alternatively, non-lithographic low-cost techniques, due to their ability for large-scale production, have increased the interest of the industrial and research community to develop simple, rapid and low-cost microfluidic structures. These alternative techniques include Print and Peel methods (PAP), laserjet, solid ink, cutting plotters or micromilling, that use equipment available in almost all laboratories and offices. An example is the xurography technique that uses a cutting plotter machine and adhesive vinyl films to generate the master moulds to fabricate microfluidic channels. In this review, we present a selection of the most recent lithographic and non-lithographic low-cost techniques to fabricate microfluidic structures, focused on the features and limitations of each technique. Only microfabrication methods that do not require the use of cleanrooms are considered. Additionally, potential applications of these microfluidic devices in biomedical engineering are presented with some illustrative examples.

  20. Multilayer Clad Plate of Stainless Steel/Aluminum/Aluminum Alloy

    Institute of Scientific and Technical Information of China (English)

    YUAN Jiawei; PANG Yuhua; LI Ting

    2011-01-01

    The 3, 5, 20 layer clad plate from austenitic stainless steel, pure aluminum and aluminum alloy sheets were fabricated in different ways. The stretch and interface properties were measured. The result shows that 20 layer clad plate is better than the others. Well-bonded clad plate was successfully obtained in the following procedure: Basic clad sheet from 18 layer A11060/A13003sheets was firstly obtained with an initial rolling reduction of 44% at 450 ℃, followed by annealing at 300 ℃, and then with reduction of 50% at 550 ℃ from STS304 on each side. The best 20 layer clad plate was of 129 MPa bonding strength and 225 MPa stretch strength.

  1. Research Progress on Laser Cladding Amorphous Coatings on Metallic Substrates

    Directory of Open Access Journals (Sweden)

    CHEN Ming-hui

    2017-01-01

    Full Text Available The microstructure and property of amorphous alloy as well as the limitations of the traditional manufacturing methods for the bulk amorphous alloy were briefly introduced in this paper.Combined with characteristics of the laser cladding technique,the research status of the laser cladding Fe-based,Zr-based,Ni-based,Cu-based and Al-based amorphous coatings on the metal substrates were mainly summarized.The effects of factors such as laser processing parameter,micro-alloying element type and content and reinforcing phase on the laser cladding amorphous coatings were also involved.Finally,the main problems and the future research directions of the composition design and control of the laser-cladded amorphous coating,the design and optimization of the laser cladding process,and the basic theory of the laser cladding amorphous coatings were also put forward finally.

  2. New fabrication techniques for high dynamic range tunneling sensors

    Science.gov (United States)

    Chang, David T.; Stratton, Fred P.; Kubena, Randall L.; Vickers-Kirby, Deborah J.; Joyce, Richard J.; Schimert, Thomas R.; Gooch, Roland W.

    2000-08-01

    We have developed high dynamic range (105-106 g's) tunneling accelerometers1,2 that may be ideal for smart munitions applications by employing both surface and bulk micromachining processing techniques. The highly miniaturized surface-micromachined devices can be manufactured at very low cost and integrated on chip with the control electronics. Bulk-micromachined devices with Si as the cantilever material should have reduced long-term bias drift as well as better stability at higher temperatures. Fully integrated sensors may provide advantages in minimizing microphonics for high-g applications. Previously, we described initial test results using electrostatic forces generated by a self-test electrode located under a Au cantilever3. In this paper, we describe more recent testing of Ni and Au cantilever devices on a shaker table using a novel, low input voltage (5 V) servo controller on both printed wiring board and surface-mount control circuitry. In addition, we report our initial test results for devices packaged using a low-temperature wafer-level vacuum packaging technique for low-cost manufacturing.

  3. A Comparative Evaluation of Urban Fabric Detection Techniques Based on Mobile Traffic Data

    OpenAIRE

    2015-01-01

    International audience; Mobile traffic data has been recently used to characterize the urban environment in terms of urban fabric profiles. While showing promising results, the existing urban fabric detection solutions are built without a clear understanding of the detection process chain. In this paper, we distinguish and analyze the different steps common to all urban profiling techniques. By evaluating the impact of each step of the process, we are able to propose a new solution that outpe...

  4. Effect of the content of B4C on microstructural evolution and wear behaviors of the laser-clad coatings fabricated on Ti6Al4V

    Science.gov (United States)

    Bai, L. L.; Li, J.; Chen, J. L.; Song, R.; Shao, J. Z.; Qu, C. C.

    2016-01-01

    TiNi/Ti2Ni-based composite coatings reinforced by TiC and TiB2 were produced on Ti6Al4V by laser cladding the mixture of a Ni-based alloy and different contents of B4C (0 wt%, 5 wt%, 15 wt%, and 25 wt%). The macromorphologies and microstructures of the coatings were examined through optical microscopy, X-ray diffractometry, scanning electron microscopy, and energy dispersive spectrometry. The microhardness, fracture toughness, and wear behaviors of the coatings were also investigated by using a microhardness tester and an ultra-functional wear testing machine. Results showed that the coatings were mainly composed of TiNi/Ti2Ni and TiC/TiB2 as the matrix and reinforcement particles, respectively. The phase constituents of the coatings were not influenced by addition of different contents of B4C. The microstructure of the reinforcements in the coatings presented the following evolution: hypereutectic consisting of blocky (TiC+TiB2)e eutectic and primary TiCp cellular dendrites (0 wt% B4C), mixture of hypereutectic and willow-shaped (TiB2+TiC)p pseudoeutectic (5 wt% B4C), and pseudoeutectic (15 and 25 wt% B4C). With increasing B4C content, the volume fraction and size of the pseudoeutectic structures as well as the average microhardness of the coatings (850, 889, 969, and 1002 HV0.2) were increased. By contrast, the average fracture toughness of the coatings was gradually decreased (4.47, 4.21, 4.06, and 3.85 Mpa m1/2) along with their wear volumes (0 wt%, 5 wt%, and 15 wt% B4C). The increase in B4C content to 25 wt% did not further reduce wear loss. The wear mechanism transformed from micro-cutting (0 wt% B4C) into a combination of micro-cutting and brittle debonding (5 wt% B4C) and finally led to brittle debonding (15 wt% and 25 wt% B4C). Coatings with suitable contents of B4C (less than 15 wt%) showed excellent comprehensive mechanical properties.

  5. Cladding embrittlement during postulated loss-of-coolant accidents.

    Energy Technology Data Exchange (ETDEWEB)

    Billone, M.; Yan, Y.; Burtseva, T.; Daum, R.; Nuclear Engineering Division

    2008-07-31

    The effect of fuel burnup on the embrittlement of various cladding alloys was examined with laboratory tests conducted under conditions relevant to loss-of-coolant accidents (LOCAs). The cladding materials tested were Zircaloy-4, Zircaloy-2, ZIRLO, M5, and E110. Tests were performed with specimens sectioned from as-fabricated cladding, from prehydrided (surrogate for high-burnup) cladding, and from high-burnup fuel rods which had been irradiated in commercial reactors. The tests were designed to determine for each cladding material the ductile-to-brittle transition as a function of steam oxidation temperature, weight gain due to oxidation, hydrogen content, pre-transient cladding thickness, and pre-transient corrosion-layer thickness. For short, defueled cladding specimens oxidized at 1000-1200 C, ring compression tests were performed to determine post-quench ductility at {le} 135 C. The effect of breakaway oxidation on embrittlement was also examined for short specimens oxidized at 800-1000 C. Among other findings, embrittlement was found to be sensitive to fabrication processes--especially surface finish--but insensitive to alloy constituents for these dilute zirconium alloys used as cladding materials. It was also demonstrated that burnup effects on embrittlement are largely due to hydrogen that is absorbed in the cladding during normal operation. Some tests were also performed with longer, fueled-and-pressurized cladding segments subjected to LOCA-relevant heating and cooling rates. Recommendations are given for types of tests that would identify LOCA conditions under which embrittlement would occur.

  6. Stone cladding engineering

    National Research Council Canada - National Science Library

    Camposinhos, Rui de Sousa

    2014-01-01

    .... Straightforward formulae are provided for computing action on cladding, with special emphasis on the effect of seismic forces, including an extensive general methodology applied to non-structural elements...

  7. Interfacial adhesion of laser clad functionally graded materials

    NARCIS (Netherlands)

    Ocelik, V.; Pei, Y.T.; de Hosson, J.T.M.; Popoola, O; Dahotre, NB; Midea, SJ; Kopech, HM

    2003-01-01

    Two functionally graded coatings were prepared by different laser surface engineering techniques. Laser cladding of AlSi40 powder leads to the formation of functionally graded material (FGM) coating on AI-Si cast alloy substrate. Mapping of strain fields near the laser clad track using the digital i

  8. Research Progress on Laser Cladding Amorphous Coatings on Metallic Substrates

    National Research Council Canada - National Science Library

    CHEN Ming-hui; ZHU Hong-mei; WANG Xin-lin

    2017-01-01

    ... in this paper.Combined with characteristics of the laser cladding technique,the research status of the laser cladding Fe-based,Zr-based,Ni-based,Cu-based and Al-based amorphous coatings on the metal substrates were mainly...

  9. Roll caster for the three-layer clad-strip

    OpenAIRE

    Nakamura, R; T. Yamabayashi; T. Haga; S. Kumai; H. Watari

    2010-01-01

    Purpose: of this paper is to show the characteristics of two kinds of roll casters for three-layer clad strip of aluminium alloys. Moreover, the characteristics of these twin roll casters were compeered with the early type of roll casters for clad strip.Design/methodology/approach: Design was tried to attain the fabrication of the roll casters to cast the three-layers-clad-strip. One caster was an unequal diameter roll caster equipped with a scraper. The scraper was adopted to prevent the mix...

  10. Innovations in laser cladding and direct metal deposition

    Science.gov (United States)

    Brückner, Frank; Nowotny, Steffen; Leyens, Christoph

    2012-03-01

    The present paper reviews recent progress in productivity, precision and quality of laser-based cladding and additive layer manufacturing. Recently, we have demonstrated the great benefits obtained from induction assisted laser cladding. This novel hybrid technology combines high deposition rates with excellent cladding properties. Laser-based direct metal deposition is a novel concept for the fabrication of components and repair as well as geometrical surface modifications. Newly developed nozzle design allows focused powder spots to generate wall thicknesses of about 30 μm. An in-depth understanding of the processes and the resulting materials properties is key for the development of technically viable and economically reasonable customized solutions.

  11. Multiple-cladding fibers with reduced bend loss

    Science.gov (United States)

    Tomljenovic-Hanic, Snjezana; Bulla, Douglas A. P.; Ankiewicz, Adrian; Love, John D.; Bailey, Ron

    2007-04-01

    We demonstrate that a highly bend-resistant fiber can be realized. It is shown theoretically that, by introducing both depressed and elevated rings into the cladding, bending loss can be reduced significantly. A fiber based on this design has been fabricated and characterized as a first step toward achieving this goal. The results show that a multiple-cladding fiber is highly bend resistant when compared with the standard telecom single-mode fiber.

  12. Fabric phase sorptive extraction: Two practical sample pretreatment techniques for brominated flame retardants in water.

    Science.gov (United States)

    Huang, Guiqi; Dong, Sheying; Zhang, Mengfei; Zhang, Haihan; Huang, Tinglin

    2016-09-15

    Sample pretreatment is the critical section for residue monitoring of hazardous pollutants. In this paper, using the cellulose fabric as host matrix, three extraction sorbents such as poly (tetrahydrofuran) (PTHF), poly (ethylene glycol) (PEG) and poly (dimethyldiphenylsiloxane) (PDMDPS), were prepared on the surface of the cellulose fabric. Two practical extraction techniques including stir bar fabric phase sorptive extraction (stir bar-FPSE) and magnetic stir fabric phase sorptive extraction (magnetic stir-FPSE) have been designed, which allow stirring of fabric phase sorbent during the whole extraction process. In the meantime, three brominated flame retardants (BFRs) [tetrabromobisphenol A (TBBPA), tetrabromobisphenol A bisallylether (TBBPA-BAE), tetrabromobisphenol A bis(2,3-dibromopropyl)ether (TBBPA-BDBPE)] in the water sample were selected as model analytes for the practical evaluation of the proposed two techniques using high-performance liquid chromatography (HPLC). Moreover, various experimental conditions affecting extraction process such as the type of fabric phase, extraction time, the amount of salt and elution conditions were also investigated. Due to the large sorbent loading capacity and unique stirring performance, both techniques possessed high extraction capability and fast extraction equilibrium. Under the optimized conditions, high recoveries (90-99%) and low limits of detection (LODs) (0.01-0.05 μg L(-1)) were achieved. In addition, the reproducibility was obtained by evaluating the intraday and interday precisions with relative standard deviations (RSDs) less than 5.1% and 6.8%, respectively. The results indicated that two pretreatment techniques were promising and practical for monitoring of hazardous pollutants in the water sample. Due to low solvent consumption and high repeated use performance, proposed techniques also could meet green analytical criteria.

  13. Fabrication of High T

    Science.gov (United States)

    Apperley, Miles Hyam

    1992-01-01

    Metal-clad high-T_{rm c} superconductor wires have been fabricated by conventional hot extrusion and wire drawing techniques. The fabrication processes which were used influenced the microstructure which, in turn, governed the superconducting properties of metal-clad Y-Ba-Cu-O (YBCO) and Bi-Pb-Sr-Ca-Cu-O (BPSCCO) superconductors. The ability to form these materials into long thin wires and the electrical properties of the wires were assessed. Extruded metal-clad wire was fabricated by coextruding a Cu billet containing a Ag-clad superconductor core at 920^circC and 800 ^circC for YBCO and BPSCCO materials, respectively. The deformation behaviour of the composite billets was investigated by extruding through dies with semicone angle alpha = 30 ^circ and using a range of core diameters and reduction ratios. For combinations of initial core diameter and reduction ratio, domains of deformation behaviour were established including sound flow, nonuniform flow, core fracture and sleeve fracture. Hot extruded YBCO and BPSCCO superconductor had densities estimated to be between 95% and 98% of the theoretical values. The material contained transverse cracks except for a sample of YBCO which had an addition of 10 wt% Ag. The microstructure of the YBCO material consisted of YBa _2Cu_3O{_{7-x}}, while the BPSCCO material contained an intimate mixture of the high-T _{rm c} (Bi,Pb)_2 Sr_2Ca_2Cu _3O{_ {10-x}} (110 K) and low-T _{rm c} (Bi,Pb)_2 Sr_2Ca_1Cu _2O{_ {8-x}} (80 K) phases with Ca _2CuO_3 and Sr-Ca -Cu-O impurity particles. X-ray polefigure goniometry of extruded BPSCCO superconductor revealed that the material was relatively untextured. As-extruded YBCO and BPSCCO were semiconducting. Oxygen treated YBCO had a lower normal-state resistivity than the as-extruded material, and a superconducting transition above 77 K was not achieved. Heat treatment of extruded BPSCCO regenerated superconductivity above 77 K, with the transition behaviour dependent on the proportion of high

  14. Laser powder technology for cladding and welding

    Science.gov (United States)

    Arnold, J.; Volz, R.

    1999-06-01

    Laser powder technology offers several advantages compared to conventional cladding and welding techniques and is attracting increasing industrial interest. The laser materials processing group of the German Aerospace Center at Stuttgart, Germany, is currently developing these new methods for application in industrial process engineering. Key areas of the work include the design and implementation of a modular working head that can be universally used for laser welding and surface treatment, the development of powder nozzles for cladding and welding, and the construction of new systems for special applications (e.g., for inner cladding). Some of these developments are described, as well as some important examples that highlight the potential of welding and surface treatment using laser powder techniques.

  15. Innovative sputtering techniques for CIS and CdTe submodule fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, J.M.; Misra, M.S.; Lanning, B. (Martin Marietta Aerospace, Denver, CO (United States). Astronautics Group)

    1993-03-01

    This report describes work done during Phase 1 of the subject subcontract. The subcontract was designed to study innovative deposition techniques, such as the rotating cylindrical magnetron sputtering system and electrodeposition for large-area, low-cost copper indium diselenide (CIS) and cadmium telluride (CdTe) devices. A key issue for photovoltaics (PV) in terrestrial and future space applications is producibility, particularly for applications using a large quantity of PV. Among the concerns for fabrication of polycrystalline thin-film PV, such as CIS and CdTe, are production volume, cost, and minimization of waste. Both rotating cylindrical magnetron (C-Mag[trademark]) sputtering and electrodeposition have tremendous potential for the fabrication of polycrystalline thin-film PV due to scaleability, efficient utilization of source materials, and inherently higher deposition rates. In the case of sputtering, the unique geometry of the C-Mae facilitates innovative cosputtering and reactive sputtering that could lead to greater throughput reduced health and safety risks, and, ultimately, lower fabrication cost. Electrodeposited films appear to be adherent and comparable with low-cost fabrication techniques. Phase I involved the initial film and device fabrication using the two techniques mentioned herein. Devices were tested by both internal facilities, as well as NREL and ISET.

  16. Microstructural Characterization of Cermet Cladding Developed Through Microwave Irradiation

    Science.gov (United States)

    Gupta, Dheeraj; Sharma, Apurbba Kumar

    2012-10-01

    In the present work, cladding of hardfacing WC10Co2Ni powder on austenitic stainless steel has been developed through a novel processing technique. The clads were developed using microwave hybrid heating. The clad of average thickness ~2 mm has been developed through the exposure of microwave radiation at frequency 2.45 GHz and power 900 W for the duration of 360 s. The developed clads were characterized using field emission scanning electron microscope, X-ray elemental analysis, X-ray diffraction, and measurement of Vicker's microhardness. The microstructure study of the clad showed good metallurgical bonding with substrate and revealed that clads are free from any visible interface cracking. Clads were formed with partial dilution of a thin layer of the substrate. The cermet microstructure mainly consists of relatively soft metallic matrix phase and uniformly distributed hard carbide phase with skeleton-like structure. The developed clads exhibit an average microhardness of 1064 ± 99 Hv. The porosity of developed clad has been significantly less at approximately 0.89%.

  17. Preparation and Characterization of Some Nanometal Oxides Using Microwave Technique and Their Application to Cotton Fabrics

    Directory of Open Access Journals (Sweden)

    M. Gouda

    2015-01-01

    Full Text Available The objective of this paper is the synthesis of some nanometal oxides via microwave irradiation technique and their application to augment multifunctional properties of cotton fabric. Cotton fabrics containing nanometal oxides were prepared via a thiol-modification of cotton fabric samples and then dipped into the metal salt solutions precursors and transferred to the microwave oven. The surface morphology and quantitative analysis of the obtained modified cotton fabrics containing nanometal oxides were studied by scanning electron microscopy coupled with high energy dispersive X-ray (SEM-EDX. The shape and distribution of nanometal oxide inside the fabric samples were analyzed by transmission electron microscopy of cross-section fabric samples. The iron oxide nanoparticles had a nanosphere with particle size diameter 15–20 nm, copper oxide nanoparticles had a nanosphere with particle size diameter 25–30 nm, and cobalt oxide nanoparticles had a nanotube-like shape with a length of 100–150 nanometer and a diameter of ~58 nanometer, whereas the manganese oxide nanoparticles had a linear structure forming nanorods with a diameter of 50–55 nanometer and a length of 70–80 nanometers. Antibacterial activity was evaluated quantitatively against gram-positive bacteria such as Staphylococcus aureus and gram-negative bacteria such as Escherichia coli, UV-protection activity was analyzed using UV-DRS spectroscopy, and flame retardation of prepared fabric samples was evaluated according to the limiting oxygen index (LOI. Results revealed that the prepared fabric sample containing nanometal oxide possesses improved antibacterial, LOI, and UV-absorbing efficiency. Moreover, the metal oxide nanoparticles did not leach out the fabrics by washing even after 30 laundering washing cycles.

  18. High frequency PMN-PT single crystal focusing transducer fabricated by a mechanical dimpling technique.

    Science.gov (United States)

    Chen, Y; Lam, K H; Zhou, D; Cheng, W F; Dai, J Y; Luo, H S; Chan, H L W

    2013-02-01

    High frequency (∼30MHz and ∼80MHz) focusing ultrasound transducers were fabricated using a PMN-0.28PT single crystal by a mechanical dimpling technique. The dimpled single crystal was used as an active element for the focusing transducer. Compared with a plane transducer, the focusing transducer fabricated with a dimpled active element exhibits much broader bandwidth and higher sensitivity. Besides, a high quality image can be obtained by the 30MHz focusing transducer, in which the -6dB axial and lateral resolution is 27μm and 139μm, respectively. These results prove that the dimpling technique is capable to fabricate the high frequency focusing transducers with excellent performance for imaging applications.

  19. A new fabrication technique for back-to-back varactor diodes

    Science.gov (United States)

    Smith, R. Peter; Choudhury, Debabani; Martin, Suzanne; Frerking, Margaret A.; Liu, John K.; Grunthaner, Frank A.

    1992-01-01

    A new varactor diode process has been developed in which much of the processing is done from the back of an extremely thin semiconductor wafer laminated to a low-dielectric substrate. Back-to-back BNN diodes were fabricated with this technique; excellent DC and low-frequency capacitance measurements were obtained. Advantages of the new technique relative to other techniques include greatly reduced frontside wafer damage from exposure to process chemicals, improved capability to integrate devices (e.g. for antenna patterns, transmission lines, or wafer-scale grids), and higher line yield. BNN diodes fabricated with this technique exhibit approximately the expected capacitance-voltage characteristics while showing leakage currents under 10 mA at voltages three times that needed to deplete the varactor. This leakage is many orders of magnitude better than comparable Schottky diodes.

  20. 10-channel fiber array fabrication technique for parallel optical coherence tomography system

    Science.gov (United States)

    Arauz, Lina J.; Luo, Yuan; Castillo, Jose E.; Kostuk, Raymond K.; Barton, Jennifer

    2007-02-01

    Optical Coherence Tomography (OCT) shows great promise for low intrusive biomedical imaging applications. A parallel OCT system is a novel technique that replaces mechanical transverse scanning with electronic scanning. This will reduce the time required to acquire image data. In this system an array of small diameter fibers is required to obtain an image in the transverse direction. Each fiber in the array is configured in an interferometer and is used to image one pixel in the transverse direction. In this paper we describe a technique to package 15μm diameter fibers on a siliconsilica substrate to be used in a 2mm endoscopic probe tip. Single mode fibers are etched to reduce the cladding diameter from 125μm to 15μm. Etched fibers are placed into a 4mm by 150μm trench in a silicon-silica substrate and secured with UV glue. Active alignment was used to simplify the lay out of the fibers and minimize unwanted horizontal displacement of the fibers. A 10-channel fiber array was built, tested and later incorporated into a parallel optical coherence system. This paper describes the packaging, testing, and operation of the array in a parallel OCT system.

  1. An innovative impression technique for fabrication of a custom made ocular prosthesis

    Directory of Open Access Journals (Sweden)

    Sunil Chandra Tripuraneni

    2015-01-01

    Full Text Available Various impression and fitting techniques have been described in the past for restoring ocular defects. The present article describes a new direct impression technique for recording and rehabilitating ocular defects, by custom-made ocular prosthesis. All the techniques described in the history, mainly concentrated in recording the tissue surface of the defect, which made it difficult to contour the palpebral surface resulting in the poor esthetics of the prosthesis. The present impression technique uses heavy bodied polyvinyl siloxane impression material, which facilitates accurate recording of the tissue surface and the palpebral surface of the defect, resulting in the fabrication of functionally and esthetically acceptable prosthesis.

  2. An innovative impression technique for fabrication of a custom made ocular prosthesis

    Science.gov (United States)

    Tripuraneni, Sunil Chandra; Vadapalli, Sriharsha Babu; Ravikiran, P; Nirupama, N

    2015-01-01

    Various impression and fitting techniques have been described in the past for restoring ocular defects. The present article describes a new direct impression technique for recording and rehabilitating ocular defects, by custom-made ocular prosthesis. All the techniques described in the history, mainly concentrated in recording the tissue surface of the defect, which made it difficult to contour the palpebral surface resulting in the poor esthetics of the prosthesis. The present impression technique uses heavy bodied polyvinyl siloxane impression material, which facilitates accurate recording of the tissue surface and the palpebral surface of the defect, resulting in the fabrication of functionally and esthetically acceptable prosthesis. PMID:26265651

  3. Initial Cladding Condition

    Energy Technology Data Exchange (ETDEWEB)

    E. Siegmann

    2000-08-22

    The purpose of this analysis is to describe the condition of commercial Zircaloy clad fuel as it is received at the Yucca Mountain Project (YMP) site. Most commercial nuclear fuel is encased in Zircaloy cladding. This analysis is developed to describe cladding degradation from the expected failure modes. This includes reactor operation impacts including incipient failures, potential degradation after reactor operation during spent fuel storage in pool and dry storage and impacts due to transportation. Degradation modes include cladding creep, and delayed hydride cracking during dry storage and transportation. Mechanical stresses from fuel handling and transportation vibrations are also included. This Analysis and Model Report (AMR) does not address any potential damage to assemblies that might occur at the YMP surface facilities. Ranges and uncertainties have been defined. This analysis will be the initial boundary condition for the analysis of cladding degradation inside the repository. In accordance with AP-2.13Q, ''Technical Product Development Planning'', a work plan (CRWMS M&O 2000c) was developed, issued, and utilized in the preparation of this document. There are constraints, caveats and limitations to this analysis. This cladding degradation analysis is based on commercial Pressurized Water Reactor (PWR) fuel with Zircaloy cladding but is applicable to Boiling Water Reactor (BWR) fuel. Reactor operating experience for both PWRs and BWRs is used to establish fuel reliability from reactor operation. It is limited to fuel exposed to normal operation and anticipated operational occurrences (i.e. events which are anticipated to occur within a reactor lifetime), and not to fuel that has been exposed to severe accidents. Fuel burnup projections have been limited to the current commercial reactor licensing environment with restrictions on fuel enrichment, oxide coating thickness and rod plenum pressures. The information provided in this analysis

  4. Laser rapid prototyping techniques for fabrication of advanced implants and scaffolds for tissue engineering

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ Rapid prototyping (RP) techniques become more and more extensively used instrument for numerous biomedical applications ranging from 3-D biomodels design to fabrication of custom-designed implants and scaffolds for tissue engineering. In this paper we present the results of our development of advanced Laser Stereolithography (LS) and new Surface Selective Laser Sintering (SSLS) methodologies for these purposes.

  5. Laser rapid prototyping techniques for fabrication of advanced implants and scaffolds for tissue engineering

    Institute of Scientific and Technical Information of China (English)

    Popov; V.; K.

    2005-01-01

    Rapid prototyping (RP) techniques become more and more extensively used instrument for numerous biomedical applications ranging from 3-D biomodels design to fabrication of custom-designed implants and scaffolds for tissue engineering. In this paper we present the results of our development of advanced Laser Stereolithography (LS) and new Surface Selective Laser Sintering (SSLS) methodologies for these purposes.……

  6. Selection of micro-fabrication techniques on stainless steel sheet for skin friction

    NARCIS (Netherlands)

    Zhang, Sheng; Zeng, Xiangqiong; Matthews, David Thomas Allan; Igartua, A.; Rodriguez Vidal, E.; Contreras Fortes, J.; Saenz de Viteri, V.; Pagano, F.; Wadman, B.; Wiklund, E.D.; van der Heide, Emile

    2016-01-01

    This review gives a concise introduction to the state-of-art techniques used for surface texturing, e.g., wet etching, plasma etching, laser surface texturing (LST), 3D printing, etc. In order to fabricate deterministic textures with the desired geometric structures and scales, the innovative textur

  7. Application of Optical Measurement Techniques During Fabrication and Testing of Liquid Rocket Nozzles

    Science.gov (United States)

    Gradl, Paul R.

    2015-01-01

    This paper presents a series of optical measurement techniques that were developed for use during large-scale fabrication and testing of nozzle components. A thorough understanding of hardware throughout the fabrication cycle and hotfire testing is critical to meet component design intent. Regeneratively cooled nozzles and associated tooling require tight control of tolerances during the fabrication process to ensure optimal performance. Additionally, changes in geometry during testing can affect performance of the nozzle and mating components. Structured light scanning and digital image correlation techniques were used to collect data during the fabrication and test of nozzles, in addition to other engine components. This data was used to analyze deformations data during machining, heat treatment, assembly and testing operations. A series of feasibility experiments were conducted for these techniques that led to use on full scale nozzles during the J-2X upper stage engine program in addition to other engine development programs. This paper discusses the methods and results of these measurement techniques throughout the nozzle life cycle and application to other components.

  8. Sound absorption properties of porous composites fabricated by a hydrogel templating technique

    NARCIS (Netherlands)

    Rutkevicius, M.; Mehl, G.H.; Paunov, V.N.; Qin, Q.; Rubini, P.A.; Stoyanov, S.D.; Petkov, J.

    2013-01-01

    We have used a hydrogel templating technique followed by the subsequent evaporation of water present to fabricate porous cement and porous PDMS composites, and we have analyzed their sound absorption properties. All experiments were carried out with hydrogel slurries of broad bead size distributions

  9. Fabrication and characterization of sandwiched optical fibers with periodic gratings.

    Science.gov (United States)

    Chiang, Chia-Chin

    2010-08-01

    This study proposes a novel process for fabricating a sandwiched long-period fiber grating (SLPFG) using a SU-8 thick photoresist technique. The SLPFG consists of a thin cladding optical fiber sandwiched with a double-sided periodical grating coating. By varying the external loads on the SLPFG, the transmission dip of the resonance wavelength is tuned according to a squared-harmonic curve. The SLPFG can thus be utilized as a loss tunable filter or sensor. The resonance dip wavelength is related to the cladding thicknesses of the optical fiber and the periods of the grating. A maximum transmission resonant dip of 34.61dB was achieved.

  10. Characterization of SiC-SiC composites for accident tolerant fuel cladding

    Science.gov (United States)

    Deck, C. P.; Jacobsen, G. M.; Sheeder, J.; Gutierrez, O.; Zhang, J.; Stone, J.; Khalifa, H. E.; Back, C. A.

    2015-11-01

    Silicon carbide (SiC) is being investigated for accident tolerant fuel cladding applications due to its high temperature strength, exceptional stability under irradiation, and reduced oxidation compared to Zircaloy under accident conditions. An engineered cladding design combining monolithic SiC and SiC-SiC composite layers could offer a tough, hermetic structure to provide improved performance and safety, with a failure rate comparable to current Zircaloy cladding. Modeling and design efforts require a thorough understanding of the properties and structure of SiC-based cladding. Furthermore, both fabrication and characterization of long, thin-walled SiC-SiC tubes to meet application requirements are challenging. In this work, mechanical and thermal properties of unirradiated, as-fabricated SiC-based cladding structures were measured, and permeability and dimensional control were assessed. In order to account for the tubular geometry of the cladding designs, development and modification of several characterization methods were required.

  11. Simplified versus traditional techniques for complete denture fabrication: a systematic review.

    Science.gov (United States)

    Paulino, Marcília R; Alves, Luana R; Gurgel, Bruno C V; Calderon, Patrícia S

    2015-01-01

    A number of methods have been described for the fabrication of complete dentures. There are 2 common ways to make conventional complete dentures: a traditional method and a simplified method. The purpose of this study was to conduct a systematic review to compare the efficiency of simplified and traditional methods for the fabrication of complete dentures. The review was conducted by 3 independent reviewers and included articles published up to December 2013. Three electronic databases were searched: MEDLINE-PubMed, The Cochrane Library, and ISI Web of Science. A manual search also was performed to identify clinical trials of simplified versus traditional fabrication of complete dentures. Six articles were classified as randomized controlled clinical trials and were included in this review. The majority of the selected articles analyzed general satisfaction, denture stability, chewing ability and function, comfort, hygiene, esthetics, speech function, quality of life, cost, and fabrication time. Although the studies reviewed demonstrate some advantages of simplified over traditional prostheses, such as lower cost and clinical time, good chewing efficiency, and a positive effect on the quality of life, the reports related the use of different simplified methods for the fabrication of complete dentures. Additional randomized controlled trials that used similar simplified techniques for the fabrication of complete dentures should be performed with larger sample sizes and longer follow-up periods. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  12. Advances in CO2 laser fabrication for high power fibre laser devices

    Science.gov (United States)

    Boyd, Keiron; Rees, Simon; Simakov, Nikita; Daniel, Jae M. O.; Swain, Robert; Mies, Eric; Hemming, Alexander; Clarkson, W. A.; Haub, John

    2016-03-01

    CO2 laser processing facilitates contamination free, rapid, precise and reproducible fabrication of devices for high power fibre laser applications. We present recent progress in fibre end-face preparation and cladding surface modification techniques. We demonstrate a fine feature CO2 laser process that yields topography significantly smaller than that achieved with typical mechanical cleaving processes. We also investigate the side processing of optical fibres for the fabrication of all-glass cladding light strippers and demonstrate extremely efficient cladding mode removal. We apply both techniques to fibres with complex designs containing multiple layers of doped and un-doped silica as well as shaped and circularly symmetric structures. Finally, we discuss the challenges and approaches to working with various fibre and glass-types.

  13. New technique for fabrication of high frequency piezoelectric Micromachined Ultrasound Transducers

    DEFF Research Database (Denmark)

    Pedersen, T; Thomsen, Erik Vilain; Zawada, T

    2008-01-01

    A novel technique for fabrication of linear arrays of high frequency piezoelectric Micromachined Ultrasound Transducers (pMUT) on silicon substrates is presented. Piezoelectric elements are formed by deposition of PZT ((PbZrxTi1-x)O3) into etched features of the silicon substrate...... such that the depth of these features determine the element thickness and hence the resonance frequency. The process leaves a near planar surface which is ideal for further wafer level processing such as top electrode and interconnect formation. A fabricated single element is characterized by pulse echo response....

  14. High T(sub c) superconductors fabricated by plasma aerosol mist deposition technique

    Science.gov (United States)

    Wang, X. W.; Vuong, K. D.; Leone, A.; Shen, C. Q.; Williams, J.; Coy, M.

    1995-01-01

    We report new results on high T(sub c) superconductors fabricated by a plasma aerosol mist deposition technique, in atmospheric environment. Materials fabricated are YBaCuO, BiPbSrCaCuO, BaCaCuO precursor films for TlBaCaCuO, and other buffers such as YSZ. Depending on processing conditions, sizes of crystallites and/or particles are between dozens of nano-meters and several micrometers. Superconductive properties and other material characteristics can also be tailored.

  15. Optical Cladding Waveguides in Dielectric Crystals Produced by Femtosecond Laser Inscription

    Directory of Open Access Journals (Sweden)

    Chen Feng

    2013-11-01

    Full Text Available In this work, the recent progress of our research on optical cladding waveguides in dielectric crystals produced by femtosecond laser inscription has been overviewed. With different scales at cross sections, the cladding waveguides support guidance from single mode to highly multi-modes, and work for wavelength till mid-infrared regimes. Applications of the fabricated cladding structures as new integrated light sources are introduced.

  16. Development of Preliminary HT9 Cladding Tube for Sodium-cooled Fast Reactor (SFR)

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jun Hwan; Baek, Jong Hyuk; Heo, Hyeong Min; Park, Sang Gyu; Kim, Sung Ho; Lee, Chan Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2013-05-15

    To achieve manufacturing technology of the fuel cladding tube in order to keep pace with the predetermined schedule in developing SFR fuel, KAERI has launched in developing fuel cladding tube in cooperation with a domestic steelmaking company. After fabricating medium-sized 1.1 ton HT9 ingot, followed by the multiple processes of hot and cold working, preliminary samples of HT9 seamless cladding tube having 7.4mm in outer diameter, 0.56mm in thickness, and 3m in length were fabricated. The objective of this study is to summarize the brief development status of the HT9 cladding tubes. Mechanical properties like axial tension, biaxial burst, pressurized creep and sodium compatibility of the cladding tubes were carried out to set up the performance evaluation technology to test the prototype FMS cladding tube which is going to be manufactured in next stage. As a part of developing fuel cladding for the Sodium-cooled Fast Reactor (SFR), preliminary HT9 cladding tube was fabricated in cooperation with a domestic steelmaking company. Microstructure as well as mechanical tests like axial tensile test, biaxial burst test, and pressurized creep test of the fuel cladding were carried out. Performance of the domestic HT9 tube was revealed to be similar in the previously fabricated foreign HT9 tube. Further prototype FMS cladding tube is going to be manufactured in next year based on this experience. Various test items like mechanical test, sodium compatibility test, microstructural analysis, basic property, cladding performance under transient situation, and performance under ion and neutron irradiation are going be performed in the future to set up the relevant technology for the licensing of the SFR cladding tube.

  17. Dyeing of Polyester Woven Fabric with Disperse Dye Using Conventional and Microwave Technique

    Directory of Open Access Journals (Sweden)

    Uzma Syed

    2014-07-01

    Full Text Available Polyester fabric is generally dyed using high temperature dyeing technique and carrier. Both techniques require high energy consumption while few carriers are toxic in nature. In this study, 100% polyester woven fabric was dyed by microwave and conventional dyeing technique with disperse dye; Foron Blue RD GLN by an exhaust method for short dyeing cycle (15 and 30 min. The fabric samples were dyed using conventional high temperature dyeing technique using recommended recipe. Moreover, samples were also dyed using microwave technique with recommended recipe and by the addition of salt and urea, pre-treatment with caustic and organic solvent for improving the dye uptake value and fastness properties. The dyeing assessment; (K/S?max value by Datacolor spectrophotometer, dye uniformity by optical microscope and washing fastness by grey scale were measured. It has been observed that over conventional dyeing method, microwave irradiation dyed sample gives almost 70% high (K/S?max value and uniform dye penetration and good to very good washing fastness property. In addition, microwave dyeing gives excellent dyeing behavior at short dyeing cycle; 15 min; hence saves energy and sustainable dyeing process

  18. A Novel Technique for Performing PID Susceptibility Screening during the Solar Cell Fabrication Process

    Energy Technology Data Exchange (ETDEWEB)

    Oh, Jaewon; Dahal, Som; Dauksher, Bill; Bowden, Stuart; Tamizhmani, Govindasamy; Hacke, Peter

    2016-11-21

    Various characterization techniques have historically been developed in order to screen potential induced degradation (PID)-susceptible cells, but those techniques require final solar cells. We present a new characterization technique for screening PID-susceptible cells during the cell fabrication process. Illuminated Lock-In Thermography (ILIT) was used to image PID shunting of the cell without metallization and clearly showed PID-affected areas. PID-susceptible cells can be screened by ILIT, and the sample structure can advantageously be simplified as long as the sample has the silicon nitride antireflection coating and an aluminum back surface field.

  19. Systems and Methods for Fabricating Objects Including Amorphous Metal Using Techniques Akin to Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.

  20. Dyeing of Polyester and Polyamide Synthetic Fabrics with Natural Dyes Using Ecofriendly Technique

    Directory of Open Access Journals (Sweden)

    Khaled Elnagar

    2014-01-01

    Full Text Available This work presents an ecofriendly method for dyeing synthetic fabrics with natural dyes using UV/ozone pretreatment to activate fiber and improve dyeability of polyester and nylon. Fabrics are pretreated with UV/ozone for different periods of time ranged from 5 min to 120 min. Effect of pretreatment on surface morphology was studied by scanning electron microscope (SEM. Mechanical behavior was studied by testing tensile strength and elongation percentage. Chemical modification of the surface was studied using attenuated total reflection Fourier transform infrared spectrometer (ATR-FTIR. Dyeability of the treated samples was investigated in terms of their colour strength expressed as K/s in addition to fastness to washing and light. This research showed the increment of the affinity of the studied synthetic fabrics towards curcumin and saffron natural dyes using ecofriendly technique.

  1. Electroless-plating technique for fabricating thin-wall convective heat-transfer models

    Science.gov (United States)

    Avery, D. E.; Ballard, G. K.; Wilson, M. L.

    1984-01-01

    A technique for fabricating uniform thin-wall metallic heat-transfer models and which simulates a Shuttle thermal protection system tile is described. Two 6- by 6- by 2.5-in. tiles were fabricated to obtain local heat transfer rates. The fabrication process is not limited to any particular geometry and results in a seamless thin-wall heat-transfer model which uses a one-wire thermocouple to obtain local cold-wall heat-transfer rates. The tile is relatively fragile because of the brittle nature of the material and the structural weakness of the flat-sided configuration; however, a method was developed and used for repairing a cracked tile.

  2. Characterization of Natural Dyes and Traditional Korean Silk Fabric by Surface Analytical Techniques

    Directory of Open Access Journals (Sweden)

    Yeonhee Lee

    2013-05-01

    Full Text Available Time-of-flight secondary ion mass spectrometry (TOF-SIMS and X-ray photoelectron spectroscopy (XPS are well established surface techniques that provide both elemental and organic information from several monolayers of a sample surface, while also allowing depth profiling or image mapping to be carried out. The static TOF-SIMS with improved performances has expanded the application of TOF-SIMS to the study of a variety of organic, polymeric and biological materials. In this work, TOF-SIMS, XPS and Fourier Transform Infrared (FTIR measurements were used to characterize commercial natural dyes and traditional silk fabric dyed with plant extracts dyes avoiding the time-consuming and destructive extraction procedures necessary for the spectrophotometric and chromatographic methods previously used. Silk textiles dyed with plant extracts were then analyzed for chemical and functional group identification of their dye components and mordants. TOF-SIMS spectra for the dyed silk fabric showed element ions from metallic mordants, specific fragment ions and molecular ions from plant-extracted dyes. The results of TOF-SIMS, XPS and FTIR are very useful as a reference database for comparison with data about traditional Korean silk fabric and to provide an understanding of traditional dyeing materials. Therefore, this study shows that surface techniques are useful for micro-destructive analysis of plant-extracted dyes and Korean dyed silk fabric.

  3. Photoelectrode Fabrication of Dye-Sensitized Nanosolar Cells Using Multiple Spray Coating Technique

    Directory of Open Access Journals (Sweden)

    Chien-Chih Chen

    2013-01-01

    Full Text Available This paper presents a spray coating technique for fabricating nanoporous film of photoelectrode in dye-sensitized nanosolar cells (DSSCs. Spray coating can quickly fabricate nanoporous film of the photoelectrode with lower cost, which can further help the DSSCs to be commercialized in the future. This paper analyzed photoelectric conversion efficiency of the DSSCs using spray coated photoelectrode in comparison with the photoelectrode made with the doctor blade method. Spray coating can easily control transmittance of the photoelectrode through the multiple spray coating process. This work mainly used a dispersant with help of ultrasonic oscillation to prepare the required nano-TiO2 solution and then sprayed it on the ITO glasses. In this work, a motor-operated conveyor belt was built to transport the ITO glasses automatically for multiple spray coating and drying alternately. Experiments used transmittance of the photoelectrode as a fabrication parameter to analyze photoelectric conversion efficiency of the DSSCs. The influencing factors of the photoelectrode transmittance during fabrication are the spray flow rate, the spray distance, and the moving speed of the conveyor belt. The results show that DSSC with the photoelectrode transmittance of ca. 68.0 ± 1.5% and coated by the spray coating technique has the best photoelectric conversion efficiency in this work.

  4. Optimization of Ni-Based WC/Co/Cr Composite Coatings Produced by Multilayer Laser Cladding

    Directory of Open Access Journals (Sweden)

    Andrea Angelastro

    2013-01-01

    Full Text Available As a surface coating technique, laser cladding (LC has been developed for improving wear, corrosion, and fatigue properties of mechanical components. The main advantage of this process is the capability of introducing hard particles such as SiC, TiC, and WC as reinforcements in the metallic matrix such as Ni-based alloy, Co-based alloy, and Fe-based alloy to form ceramic-metal composite coatings, which have very high hardness and good wear resistance. In this paper, Ni-based alloy (Colmonoy 227-F and Tungsten Carbides/Cobalt/Chromium (WC/Co/Cr composite coatings were fabricated by the multilayer laser cladding technique (MLC. An optimization procedure was implemented to obtain the combination of process parameters that minimizes the porosity and produces good adhesion to a stainless steel substrate. The optimization procedure was worked out with a mathematical model that was supported by an experimental analysis, which studied the shape of the clad track generated by melting coaxially fed powders with a laser. Microstructural and microhardness analysis completed the set of test performed on the coatings.

  5. Techniques used to fabricate all-ceramic restorations in the dental practice.

    Science.gov (United States)

    Puri, Sameer

    2005-07-01

    Porcelain is an increasingly popular material to use for restorations. This article will discuss the 3 main ways to fabricate porcelain restorations. The first method involves waxing up the restoration to the proper form and casting it in molten porcelain similar to the lost wax technique for gold. The second technique requires the use of porcelain in a powder form to be stacked on top of a refractory die or a platinum foil and then fired in the oven. The third main technique is the use of a CAD/CAM system to mill the porcelain restoration from a solid block of porcelain. All 3 techniques are valid and the clinician should have a thorough understanding of which techniques are appropriate in various clinical situations.

  6. Fabrication of advanced electrochemical energy materials using sol-gel processing techniques

    Science.gov (United States)

    Chu, C. T.; Chu, Jay; Zheng, Haixing

    1995-01-01

    Advanced materials play an important role in electrochemical energy devices such as batteries, fuel cells, and electrochemical capacitors. They are being used as both electrodes and electrolytes. Sol-gel processing is a versatile solution technique used in fabrication of ceramic materials with tailored stoichiometry, microstructure, and properties. The application of sol-gel processing in the fabrication of advanced electrochemical energy materials will be presented. The potentials of sol-gel derived materials for electrochemical energy applications will be discussed along with some examples of successful applications. Sol-gel derived metal oxide electrode materials such as V2O5 cathodes have been demonstrated in solid-slate thin film batteries; solid electrolytes materials such as beta-alumina for advanced secondary batteries had been prepared by the sol-gel technique long time ago; and high surface area transition metal compounds for capacitive energy storage applications can also be synthesized with this method.

  7. Fabrication of a highly sensitive penicillin sensor based on charge transfer techniques.

    Science.gov (United States)

    Lee, Seung-Ro; Rahman, M M; Sawada, Kazuaki; Ishida, Makoto

    2009-03-15

    A highly sensitive penicillin biosensor based on a charge-transfer technique (CTTPS) has been fabricated and demonstrated in this paper. CTTPS comprised a charge accumulation technique for penicilloic acid and H(+) ions perception system. With the proposed CTTPS, it is possible to amplify the sensing signals without external amplifier by using the charge accumulation cycles. The fabricated CTTPS exhibits excellent performance for penicillin detection and exhibit a high-sensitivity (47.852 mV/mM), high signal-to-noise ratio (SNR), large span (1445 mV), wide linear range (0-25 mM), fast response time (penicillin sensor and exhibited almost eight times greater sensitivity as compared to ISFET (6.56 mV/mM). The sensor system is implemented for the measurement of the penicillin concentration in penicillin fermentation broth.

  8. PROPERTIES OF MgB2 FILMS FABRICATED ON COPPER CATHODES BY ELECTROCHEMICAL TECHNIQUE

    Institute of Scientific and Technical Information of China (English)

    H.Z.Yang; X.G.Sun; W.Q.Huang; M.L.Li; X.M.Yu; B.S.Zhang; Y.Qi; Q.Zhao

    2008-01-01

    An electrochemical technique has been introduced and applied to fabricate superconducting MgB2 films in molten salts. MgCl2, Mg(BO2)2, NaCl, and KCl were used as electrolyte, graphite was used as the anode, and copper was used as the cathode, respectively. X-ray diffraction (XRD) analysis was chosen to investigate the phase composition and crystaUinity of the films at different electrolysis temperatures. Stan-dard four-probe technique and SQUID were applied to investigate the temperature dependence of resistance (R-T) properties and magnetic properties of the films, re-spectively. The results indicate that MgB2 films have been fabricated on the copper cathodes, and superconducting transition takes place close to 50 K.

  9. Characteristics of WDM Couplers Based on 80 μm Cladding Fiber

    Institute of Scientific and Technical Information of China (English)

    Hyunsook; Shin; Woojin; Shin; Manjung; Han; Kyoungrok; Kim; Seungryong; Han; Yunsong; Jeong; K.; Oh

    2003-01-01

    We have fabricated 1310/1550 and 1480/1550nm WDM couplers using a fiber of 80μm cladding diameter, whose tapering length is shortened by 4~8mm for the identical coupling strength compared to those of 125μm cladding fibers. We also report their splicing loss to conventional single mode fibers.

  10. Fabrication technique for the production of on- and off-axis conic surfaces of revolution (WAGNER)

    Science.gov (United States)

    Faehnle, Oliver W.; van Brug, Hedser H.; Frankena, Hans J.

    1997-11-01

    A new fabrication technique, derived from an earlier development to produce on- and off-axis optical surfaces of revolution is presented. Although based on a shape copying method, it is possible to generate different types of surfaces with the same machine tool. Load controlled point- contact machining is applied using a small tool which is guided along a pre-determined tool-path, not requiring an in-process tool-path control. This fabrication technique employs a self-correcting process and is characterized by an advantageous error propagation between tool and workpiece. The characteristics of this fabrication technique are discussed together with its application for the generation of on- and off-axis surfaces with conic sections as generators. The design of a first set-up for production of conic surfaces is presented with which it is possible to generate all kinds of conic surfaces on the same machine, featuring a pantograph enabling the production of different scales of the surfaces, together with the discussion of fist experimental data.

  11. Advanced Materials and Fabrication Techniques for the Orion Attitude Control Motor

    Science.gov (United States)

    Gorti, Sridhar; Holmes, Richard; O'Dell, John; McKechnie, Timothy; Shchetkovskiy, Anatoliy

    2013-01-01

    Rhenium, with its high melting temperature, excellent elevated temperature properties, and lack of a ductile-to-brittle transition temperature (DBTT), is ideally suited for the hot gas components of the ACM (Attitude Control Motor), and other high-temperature applications. However, the high cost of rhenium makes fabricating these components using conventional fabrication techniques prohibitive. Therefore, near-net-shape forming techniques were investigated for producing cost-effective rhenium and rhenium alloy components for the ACM and other propulsion applications. During this investigation, electrochemical forming (EL-Form ) techniques were evaluated for producing the hot gas components. The investigation focused on demonstrating that EL-Form processing techniques could be used to produce the ACM flow distributor. Once the EL-Form processing techniques were established, a representative rhenium flow distributor was fabricated, and samples were harvested for material properties testing at both room and elevated temperatures. As a lower cost and lighter weight alternative to an all-rhenium component, rhenium- coated graphite and carbon-carbon were also evaluated. The rhenium-coated components were thermal-cycle tested to verify that they could withstand the expected thermal loads during service. High-temperature electroforming is based on electrochemical deposition of compact layers of metals onto a mandrel of the desired shape. Mandrels used for electro-deposition of near-net shaped parts are generally fabricated from high-density graphite. The graphite mandrel is easily machined and does not react with the molten electrolyte. For near-net shape components, the inner surface of the electroformed part replicates the polished graphite mandrel. During processing, the mandrel itself becomes the cathode, and scrap or refined refractory metal is the anode. Refractory metal atoms from the anode material are ionized in the molten electrolytic solution, and are deposited

  12. EPRI fuel cladding integrity program

    Energy Technology Data Exchange (ETDEWEB)

    Yang, R. [Electric Power Research Institute, Palo Alto, CA (United States)

    1997-01-01

    The objectives of the EPRI fuel program is to supplement the fuel vendor research to assure that utility economic and operational interests are met. To accomplish such objectives, EPRI has conducted research and development efforts to (1) reduce fuel failure rates and mitigate the impact of fuel failures on plant operation, (2) provide technology to extend burnup and reduce fuel cycle cost. The scope of R&D includes fuel and cladding. In this paper, only R&D related to cladding integrity will be covered. Specific areas aimed at improving fuel cladding integrity include: (1) Fuel Reliability Data Base; (2) Operational Guidance for Defective Fuel; (3) Impact of Water Chemistry on Cladding Integrity; (4) Cladding Corrosion Data and Model; (5) Cladding Mechanical Properties; and (6) Transient Fuel Cladding Response.

  13. Microstructural Examination to Aid in Understanding Friction Bonding Fabrication Technique for Monolithic Nuclear Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Karen L. Shropshire

    2008-04-01

    Monolithic nuclear fuel is currently being developed for use in research reactors, and friction bonding (FB) is a technique being developed to help in this fuel’s fabrication. Since both FB and monolithic fuel are new concepts, research is needed to understand the impact of varying FB fabrication parameters on fuel plate characteristics. This thesis research provides insight into the FB process and its application to the monolithic fuel design by recognizing and understanding the microstructural effects of varying fabrication parameters (a) FB tool load, and (b) FB tool face alloy. These two fabrication parameters help drive material temperature during fabrication, and thus the material properties, bond strength, and possible formation of interface reaction layers. This study analyzed temperatures and tool loads measured during those FB processes and examined microstructural characteristics of materials and bonds in samples taken from the resulting fuel plates. This study shows that higher tool load increases aluminum plasticization and forging during FB, and that the tool face alloy helps determine the tool’s heat extraction efficacy. The study concludes that successful aluminum bonds can be attained in fuel plates using a wide range of FB tool loads. The range of tool loads yielding successful uranium-aluminum bonding was not established, but it was demonstrated that such bonding can be attained with FB tool load of 48,900 N (11,000 lbf) when using a FB tool faced with a tungsten alloy. This tool successfully performed FB, and with better results than tools faced with other materials. Results of this study correlate well with results reported for similar aluminum bonding techniques. This study’s results also provide support and validation for other nuclear fuel development studies and conclusions. Recommendations are offered for further research.

  14. Analytical and experimental evaluation of techniques for the fabrication of thermoplastic hologram storage devices

    Science.gov (United States)

    Rogers, J. W.

    1975-01-01

    The results of an experimental investigation on recording information on thermoplastic are given. A description was given of a typical fabrication configuration, the recording sequence, and the samples which were examined. There are basically three configurations which can be used for the recording of information on thermoplastic. The most popular technique uses corona which furnishes free charge. The necessary energy for deformation is derived from a charge layer atop the thermoplastic. The other two techniques simply use a dc potential in place of the corona for deformation energy.

  15. Formation of reacted interfacial zone and improvement of bonding strength in aluminum alloy clad stainless steel and aluminum alloy clad copper plateusing explosive welding technique. Al gokin no stainless ko oyobi do eno bakuhatsu assetsu ni okeru kaimen hannoso no keisei to setsugo kyodo

    Energy Technology Data Exchange (ETDEWEB)

    Hokamoto, K.; Fujita, M. (Kumamoto University, Kumamoto (Japan). Faculty of Engineering); Izuma, T. (Asahi Chemical Industry Co. Ltd., Tokyo (Japan))

    1993-10-31

    Explosive welding experiments using intermediate materials have been performed on combinations of aluminum alloy with stainless steel, and aluminum alloy with copper that are difficult of explosive welding with an ordinary method. The experiments have investigated interfacial reaction layers and bonding strength. The drive plates have used four kinds of aluminum alloy plates with a thickness of 4 mm and a base material of stainless steel (SUS 304) or copper having a thickness of 9 mm. Investigation has been given on how the interfacial structure and the bonding strength change as a result of using intermediate materials of the similar kind with the base material. The composition in the generated reaction layers has higher aluminum concentration than that has been predicted. This is because more aluminum component has been dissolved because of transformation having converged on the side of the aluminum alloy with smaller transformation resistance. Use of the intermediate materials can reduce energy of collision given on the interface, thus controlling the formation of reactive layers on the interface. This has improved the bonding strength largely, leading to a possibility of fabricating clad materials that have good interface properties. 10 refs., 9 figs., 3 tabs.

  16. Extrusion based rapid prototyping technique: an advanced platform for tissue engineering scaffold fabrication.

    Science.gov (United States)

    Hoque, M Enamul; Chuan, Y Leng; Pashby, Ian

    2012-02-01

    Advances in scaffold design and fabrication technology have brought the tissue engineering field stepping into a new era. Conventional techniques used to develop scaffolds inherit limitations, such as lack of control over the pore morphology and architecture as well as reproducibility. Rapid prototyping (RP) technology, a layer-by-layer additive approach offers a unique opportunity to build complex 3D architectures overcoming those limitations that could ultimately be tailored to cater for patient-specific applications. Using RP methods, researchers have been able to customize scaffolds to mimic the biomechanical properties (in terms of structural integrity, strength, and microenvironment) of the organ or tissue to be repaired/replaced quite closely. This article provides intensive description on various extrusion based scaffold fabrication techniques and review their potential utility for TE applications. The extrusion-based technique extrudes the molten polymer as a thin filament through a nozzle onto a platform layer-by-layer and thus building 3D scaffold. The technique allows full control over pore architecture and dimension in the x- and y- planes. However, the pore height in z-direction is predetermined by the extruding nozzle diameter rather than the technique itself. This review attempts to assess the current state and future prospects of this technology.

  17. Carbon MEMS from the nanoscale to the macroscale: Novel fabrication techniques and applications in electrochemistry

    Science.gov (United States)

    Zaouk, Rabih Bachir

    Micro electromechanical systems (MEMS) have strongly impacted our way of life in the last two decades. From accelerometers and gyroscopes that ensure your driving safety, to inkjet printer cartridges that transpose your ideas onto paper, to micromirrors that enable your small projectors. MEMS have become more and more ubiquitous. Silicon, the material on which the semiconductor industry based its revolution, has so far been the material of choice for MEMS. While silicon is a great platform for constructing electronics, it is less than ideal for applications that involve electrodes exposed to aggressive liquid and gaseous environments. Carbon is one of the most commonly used materials when it comes to electrochemical applications, it is therefore the best candidate to carry over the trend of miniaturization in arenas such as smart chemical sensing, biological microdevices, miniature power, etc. Recent advances in engineering nanoscale structures show great promise towards delivering higher performance sensors, detectors, transistors, displays, etc. In order to leverage the power of nanostructures in general, new manufacturing processes that can bridge between the nanoscale and the macroscale are needed. Such integrated fabrication methods are essential in enabling the transfer of the advantages boasted by nanostructures from the research labs towards mass manufacturing. The present work starts by introducing the basic photolithography technique that has been used so far to fabricate Carbon MEMS (C-MEMS). Several novel techniques stemming for the original process are then described in details and lithium-ion microbattery anodes are presented as an example application of these novel fabrication methods. These Carbon MEMS anodes are characterized through a combination of cyclic voltammetry and electrochemical impedance spectroscopy (OS). A new finite element analysis (FEA) technique is then proposed to more accurately model the current density distributions of 3

  18. Marginal adaptation and CAD-CAM technology: A systematic review of restorative material and fabrication techniques.

    Science.gov (United States)

    Papadiochou, Sofia; Pissiotis, Argirios L

    2017-09-27

    The comparative assessment of computer-aided design and computer-aided manufacturing (CAD-CAM) technology and other fabrication techniques pertaining to marginal adaptation should be documented. Limited evidence exists on the effect of restorative material on the performance of a CAD-CAM system relative to marginal adaptation. The purpose of this systematic review was to investigate whether the marginal adaptation of CAD-CAM single crowns, fixed dental prostheses, and implant-retained fixed dental prostheses or their infrastructures differs from that obtained by other fabrication techniques using a similar restorative material and whether it depends on the type of restorative material. An electronic search of English-language literature published between January 1, 2000, and June 30, 2016, was conducted of the Medline/PubMed database. Of the 55 included comparative studies, 28 compared CAD-CAM technology with conventional fabrication techniques, 12 contrasted CAD-CAM technology and copy milling, 4 compared CAD-CAM milling with direct metal laser sintering (DMLS), and 22 investigated the performance of a CAD-CAM system regarding marginal adaptation in restorations/infrastructures produced with different restorative materials. Most of the CAD-CAM restorations/infrastructures were within the clinically acceptable marginal discrepancy (MD) range. The performance of a CAD-CAM system relative to marginal adaptation is influenced by the restorative material. Compared with CAD-CAM, most of the heat-pressed lithium disilicate crowns displayed equal or smaller MD values. Slip-casting crowns exhibited similar or better marginal accuracy than those fabricated with CAD-CAM. Cobalt-chromium and titanium implant infrastructures produced using a CAD-CAM system elicited smaller MD values than zirconia. The majority of cobalt-chromium restorations/infrastructures produced by DMLS displayed better marginal accuracy than those fabricated with the casting technique. Compared with copy

  19. A review of computer-aided design/computer-aided manufacture techniques for removable denture fabrication.

    Science.gov (United States)

    Bilgin, Mehmet Selim; Baytaroğlu, Ebru Nur; Erdem, Ali; Dilber, Erhan

    2016-01-01

    The aim of this review was to investigate usage of computer-aided design/computer-aided manufacture (CAD/CAM) such as milling and rapid prototyping (RP) technologies for removable denture fabrication. An electronic search was conducted in the PubMed/MEDLINE, ScienceDirect, Google Scholar, and Web of Science databases. Databases were searched from 1987 to 2014. The search was performed using a variety of keywords including CAD/CAM, complete/partial dentures, RP, rapid manufacturing, digitally designed, milled, computerized, and machined. The identified developments (in chronological order), techniques, advantages, and disadvantages of CAD/CAM and RP for removable denture fabrication are summarized. Using a variety of keywords and aiming to find the topic, 78 publications were initially searched. For the main topic, the abstract of these 78 articles were scanned, and 52 publications were selected for reading in detail. Full-text of these articles was gained and searched in detail. Totally, 40 articles that discussed the techniques, advantages, and disadvantages of CAD/CAM and RP for removable denture fabrication and the articles were incorporated in this review. Totally, 16 of the papers summarized in the table. Following review of all relevant publications, it can be concluded that current innovations and technological developments of CAD/CAM and RP allow the digitally planning and manufacturing of removable dentures from start to finish. As a result according to the literature review CAD/CAM techniques and supportive maxillomandibular relationship transfer devices are growing fast. In the close future, fabricating removable dentures will become medical informatics instead of needing a technical staff and procedures. However the methods have several limitations for now.

  20. Novel fabrication techniques for low-mass composite structures in silicon particle detectors

    Science.gov (United States)

    Hartman, Neal; Silber, Joseph; Anderssen, Eric; Garcia-Sciveres, Maurice; Gilchriese, Murdock; Johnson, Thomas; Cepeda, Mario

    2013-12-01

    The structural design of silicon-based particle detectors is governed by competing demands of reducing mass while maximizing stability and accuracy. These demands can only be met by fiber reinforced composite laminates (CFRP). As detecting sensors and electronics become lower mass, the motivation to reduce structure as a proportion of overall mass pushes modern detector structures to the lower limits of composite ply thickness, while demanding maximum stiffness. However, classical approaches to composite laminate design require symmetric laminates and flat structures, in order to minimize warping during fabrication. This constraint of symmetry in laminate design, and a “flat plate” approach to fabrication, results in more massive structures. This study presents an approach to fabricating stable and accurate, geometrically complex composite structures by bonding warped, asymmetric, but ultra-thin component laminates together in an accurate tool, achieving final overall precision normally associated with planar structures. This technique has been used to fabricate a prototype “I-beam” that supports two layers of detecting elements, while being up to 20 times stiffer and up to 30% lower mass than comparable, independent planar structures (typically known as “staves”).

  1. Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumntation, and measurement techniques in fuel fabrication facilities, P. O. 1236909. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

    1978-12-01

    This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. Some of the material included has appeared elswhere and it has been summarized. An extensive bibliography is included. A spcific example of application of the accountability methods to a model fuel fabrication facility which is based on the Westinghouse Anderson design.

  2. Comparison of denture tooth movement between CAD-CAM and conventional fabrication techniques.

    Science.gov (United States)

    Goodacre, Brian J; Goodacre, Charles J; Baba, Nadim Z; Kattadiyil, Mathew T

    2017-05-12

    Data comparing the denture tooth movement of computer-aided design and computer-aided manufacturing (CAD-CAM) and conventional denture processing techniques are lacking. The purpose of this in vitro study was to compare the denture tooth movement of pack-and-press, fluid resin, injection, CAD-CAM-bonded, and CAD-CAM monolithic techniques for fabricating dentures to determine which process produces the most accurate and reproducible prosthesis. A total of 50 dentures were evaluated, 10 for each of the 5 groups. A master denture was fabricated and milled from prepolymerized poly(methyl methacrylate). For the conventional processing techniques (pack-and-press, fluid resin, and injection) a polyvinyl siloxane putty mold of the master denture was made in which denture teeth were placed and molten wax injected. The cameo surface of each wax-festooned denture was laser scanned, resulting in a standard tessellation language (STL) format file. The CAD-CAM dentures included 2 subgroups: CAD-CAM-bonded teeth in which the denture teeth were bonded into the milled denture base and CAD-CAM monolithic teeth in which the denture teeth were milled as part of the denture base. After all specimens had been fabricated, they were hydrated for 24 hours, and the cameo surface laser scanned. The preprocessing and postprocessing scan files of each denture were superimposed using surface-matching software. Measurements were made at 64 locations, allowing evaluation of denture tooth movement in a buccal, lingual, mesial-distal, and occlusal direction. The use of median and interquartile range values was used to assess accuracy and reproducibility. Levene and Kruskal-Wallis analyses of variance were used to evaluate differences between processing techniques (α=.05). The CAD-CAM monolithic technique was the most accurate, followed by fluid resin, CAD-CAM-bonded, pack-and-press, and injection. CAD-CAM monolithic technique was the most reproducible, followed by pack-and-press, CAD

  3. Photonic lantern with cladding-removable fibers

    Science.gov (United States)

    Sun, Weimin; Yan, Qi; Bi, Yao; Yu, Haijiao; Liu, Xiaoqi; Xue, Jiuling; Tian, He; Liu, Yongjun

    2014-07-01

    Recently, spectral measurement becomes an important tool in astronomy to find exoplanets etc. The fibers are used to transfer light from the focal plate to spectrometers. To get high-resolution spectrum, the input slits of the spectrometers should be as narrow as possible. In opposite, the light spots from the fibers are circle, which diameters are clearly wider than the width of the spectrometer slits. To reduce the energy loss of the fiber-guide star light, many kinds of image slicers were designed and fabricated to transform light spot from circle to linear. Some different setup of fiber slicers are introduced by different research groups around the world. The photonic lanterns are candidates of fiber slicers. Photonic lantern includes three parts: inserted fibers, preform or tubing, taped part of the preform or tubing. Usually the optical fields concentrate in the former-core area, so the light spots are not uniform from the tapered end of the lantern. We designed, fabricated and tested a special kind of photonic lantern. The special fibers consist polymer cladding and doped high-index core. The polymer cladding could be easily removed using acetone bath, while the fiber core remains in good condition. We inserted the pure high-index cores into a pure silica tubing and tapered it. During the tapering process, the gaps between the inserted fibers disappeared. Finally we can get a uniform tapered multimode fiber end. The simulation results show that the longer the taper is, the lower the loss is. The shape of the taper should be controlled carefully. A large-zone moving-flame taper machine was fabricated to make the special photonic lantern. Three samples of photonic lanterns were fabricated and tested. The lanterns with cladding-removable fibers guide light uniform in the tapered ends that means these lanterns could collect more light from those ends.

  4. Communication methods and production techniques in fixed prosthesis fabrication: a UK based survey. Part 2: production techniques.

    Science.gov (United States)

    Berry, J; Nesbit, M; Saberi, S; Petridis, H

    2014-09-01

    The aim of this study was to identify the communication methods and production techniques used by dentists and dental technicians for the fabrication of fixed prostheses within the UK from the dental technicians' perspective. This second paper reports on the production techniques utilised. Seven hundred and eighty-two online questionnaires were distributed to the Dental Laboratories Association membership and included a broad range of topics, such as demographics, impression disinfection and suitability, and various production techniques. Settings were managed in order to ensure anonymity of respondents. Statistical analysis was undertaken to test the influence of various demographic variables such as the source of information, the location, and the size of the dental laboratory. The number of completed responses totalled 248 (32% response rate). Ninety percent of the respondents were based in England and the majority of dental laboratories were categorised as small sized (working with up to 25 dentists). Concerns were raised regarding inadequate disinfection protocols between dentists and dental laboratories and the poor quality of master impressions. Full arch plastic trays were the most popular impression tray used by dentists in the fabrication of crowns (61%) and bridgework (68%). The majority (89%) of jaw registration records were considered inaccurate. Forty-four percent of dental laboratories preferred using semi-adjustable articulators. Axial and occlusal under-preparation of abutment teeth was reported as an issue in about 25% of cases. Base metal alloy was the most (52%) commonly used alloy material. Metal-ceramic crowns were the most popular choice for anterior (69%) and posterior (70%) cases. The various factors considered did not have any statistically significant effect on the answers provided. The only notable exception was the fact that more methods of communicating the size and shape of crowns were utilised for large laboratories. This study

  5. A Novel Bio-carrier Fabricated Using 3D Printing Technique for Wastewater Treatment

    Science.gov (United States)

    Dong, Yang; Fan, Shu-Qian; Shen, Yu; Yang, Ji-Xiang; Yan, Peng; Chen, You-Peng; Li, Jing; Guo, Jin-Song; Duan, Xuan-Ming; Fang, Fang; Liu, Shao-Yang

    2015-01-01

    The structure of bio-carriers is one of the key operational characteristics of a biofilm reactor. The goal of this study is to develop a series of novel fullerene-type bio-carriers using the three-dimensional printing (3DP) technique. 3DP can fabricate bio-carriers with more specialized structures compared with traditional fabrication processes. In this research, three types of fullerene-type bio-carriers were fabricated using the 3DP technique and then compared with bio-carrier K3 (from AnoxKaldnes) in the areas of physicochemical properties and biofilm growth. Images acquired by 3D profiling and SEM indicated that the surface roughness of the 3DP bio-carrier was greater than that of K3. Furthermore, contact angle data indicated that the 3DP bio-carriers were more hydrophilic than K3. The biofilm on the 3DP bio-carriers exhibited higher microbial activity and stronger adhesion ability. These findings were attributed to excellent mass transfer of the substrate (and oxygen) between the vapour-liquid-solid tri-phase system and to the surface characteristics. It is concluded that the novel 3DP fullerene-type bio-carriers are ideal carriers for biofilm adherence and growth. PMID:26202477

  6. Surface properties and corrosion behavior of Co-Cr alloy fabricated with selective laser melting technique.

    Science.gov (United States)

    Xin, Xian-zhen; Chen, Jie; Xiang, Nan; Wei, Bin

    2013-01-01

    We sought to study the corrosion behavior and surface properties of a commercial cobalt-chromium (Co-Cr) alloy which was fabricated with selective laser melting (SLM) technique. For this purpose, specimens were fabricated using different techniques, such as SLM system and casting methods. Surface hardness testing, microstructure observation, surface analysis using X-ray photoelectron spectroscopy (XPS) and electrochemical corrosion test were carried out to evaluate the corrosion properties and surface properties of the specimens. We found that microstructure of SLM specimens was more homogeneous than that of cast specimens. The mean surface hardness values of SLM and cast specimens were 458.3 and 384.8, respectively; SLM specimens showed higher values than cast ones in hardness. Both specimens exhibited no differences in their electrochemical corrosion properties in the artificial saliva through potentiodynamic curves and EIS, and no significant difference via XPS. Therefore, we concluded that within the scope of this study, SLM-fabricated restorations revealed good surface properties, such as proper hardness, homogeneous microstructure, and also showed sufficient corrosion resistance which could meet the needs of dental clinics.

  7. Fabrication of dielectrophoretic microfluidic chips using a facile screen-printing technique for microparticle trapping

    Science.gov (United States)

    Wee, Wei Hong; Li, Zedong; Hu, Jie; Adib Kadri, Nahrizul; Xu, Feng; Li, Fei; Pingguan-Murphy, Belinda

    2015-10-01

    Trapping of microparticles finds wide applications in numerous fields. Microfluidic chips based on a dielectrophoresis (DEP) technique hold several advantages for trapping microparticles, such as fast result processing, a small amount of sample required, high spatial resolution, and high accuracy of target selection. There is an unmet need to develop DEP microfluidic chips on different substrates for different applications in a low cost, facile, and rapid way. This study develops a new facile method based on a screen-printing technique for fabrication of electrodes of DEP chips on three types of substrates (i.e. polymethyl-methacrylate (PMMA), poly(ethylene terephthalate) and A4 paper). The fabricated PMMA-based DEP microfluidic chip was selected as an example and successfully used to trap and align polystyrene microparticles in a suspension and cardiac fibroblasts in a cell culture solution. The developed electrode fabrication method is compatible with different kinds of DEP substrates, which could expand the future application field of DEP microfluidic chips, including new forms of point-of care diagnostics and trapping circulating tumor cells.

  8. EML Array fabricated by SAG technique monolithically integrated with a buried ridge AWG multiplexer

    Science.gov (United States)

    Xu, Junjie; Liang, Song; Zhang, Zhike; An, Junming; Zhu, Hongliang; Wang, Wei

    2017-06-01

    We report the fabrication of a ten channel electroabsorption modulated DFB laser (EML) array. Different emission wavelengths of the laser array are obtained by selective area growth (SAG) technique, which is also used for the integration of electroabsorption modulators (EAM) with the lasers. An arrayed waveguide grating (AWG) combiner is integrated monolithically with the laser array by butt-joint regrowth (BJR) technique. A buried ridge waveguide structure is adopted for the AWG combiner. A self aligned fabrication procedure is adopted for the fabrication of the waveguide structure of the device to eliminate the misalignment between the laser active waveguide and the passive waveguide. A Ti thin film heater is integrated for each laser in the array. With the help of the heaters, ten laser emissions with 1.8 nm channel spacing are obtained. The integrated EAM has a larger than 11 dB static extinction ratios and larger than 8 GHz small signal modulation bandwidths. The light power collected in the output waveguide of the AWG is larger than -13 dBm for each wavelength.

  9. Fabrication of superconducting MgB2 nanostructures by an electron beam lithography-based technique

    Science.gov (United States)

    Portesi, C.; Borini, S.; Amato, G.; Monticone, E.

    2006-03-01

    In this work, we present the results obtained in fabrication and characterization of magnesium diboride nanowires realized by an electron beam lithography (EBL)-based method. For fabricating MgB2 thin films, an all in situ technique has been used, based on the coevaporation of B and Mg by means of an e-gun and a resistive heater, respectively. Since the high temperatures required for the fabrication of good quality MgB2 thin films do not allow the nanostructuring approach based on the lift-off technique, we structured the samples combining EBL, optical lithography, and Ar milling. In this way, reproducible nanowires 1 μm long have been obtained. To illustrate the impact of the MgB2 film processing on its superconducting properties, we measured the temperature dependence of the resistance on a nanowire and compared it to the original magnesium diboride film. The electrical properties of the films are not degraded as a consequence of the nanostructuring process, so that superconducting nanodevices may be obtained by this method.

  10. A review of the hybrid techniques for the fabrication of hard magnetic microactuators based on bonded magnetic powders

    Science.gov (United States)

    Pallapa, M.; Yeow, J. T. W.

    2015-02-01

    Polymer composites based on permanent magnetic bonded powders exhibit immense potential for applications in microactuators and sensors with magnetic performances comparable to their fully dense counterparts. While fabrication and integration of magnetic devices based on bonded magnetic powders is challenging via conventional deposition and electrochemical growth techniques, hybrid fabrication offers a promising alternative. This paper presents the evolution of permanent magnetic materials into bonded magnetic powders, the magnetic performance figures of merit of permanent magnetic materials significant for the design and manufacture of polymer based sensors and actuators. A review of the hybrid fabrication techniques such as replica molding, squeegee coating, spin casting etc are reported. Critical factors affecting the fabrication of polymer magnetic composites such as filler particle size and effect of magnetic field during fabrication are discussed. Prior art based on polymer magnetic composites for the fabrication of hard magnetic films and hard magnetic actuators are presented.

  11. Robust cladding light stripper for high-power fiber lasers using soft metals.

    Science.gov (United States)

    Babazadeh, Amin; Nasirabad, Reza Rezaei; Norouzey, Ahmad; Hejaz, Kamran; Poozesh, Reza; Heidariazar, Amir; Golshan, Ali Hamedani; Roohforouz, Ali; Jafari, S Naser Tabatabaei; Lafouti, Majid

    2014-04-20

    In this paper we present a novel method to reliably strip the unwanted cladding light in high-power fiber lasers. Soft metals are utilized to fabricate a high-power cladding light stripper (CLS). The capability of indium (In), aluminum (Al), tin (Sn), and gold (Au) in extracting unwanted cladding light is examined. The experiments show that these metals have the right features for stripping the unwanted light out of the cladding. We also find that the metal-cladding contact area is of great importance because it determines the attenuation and the thermal load on the CLS. These metals are examined in different forms to optimize the contact area to have the highest possible attenuation and avoid localized heating. The results show that sheets of indium are very effective in stripping unwanted cladding light.

  12. Focused ion beam techniques for fabricating geometrically-complex components and devices.

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, Thomas Michael; Adams, David Price; Hodges, V. Carter; Vasile, Michael J.

    2004-03-01

    We have researched several new focused ion beam (FIB) micro-fabrication techniques that offer control of feature shape and the ability to accurately define features onto nonplanar substrates. These FIB-based processes are considered useful for prototyping, reverse engineering, and small-lot manufacturing. Ion beam-based techniques have been developed for defining features in miniature, nonplanar substrates. We demonstrate helices in cylindrical substrates having diameters from 100 {micro}m to 3 mm. Ion beam lathe processes sputter-define 10-{micro}m wide features in cylindrical substrates and tubes. For larger substrates, we combine focused ion beam milling with ultra-precision lathe turning techniques to accurately define 25-100 {micro}m features over many meters of path length. In several cases, we combine the feature defining capability of focused ion beam bombardment with additive techniques such as evaporation, sputter deposition and electroplating in order to build geometrically-complex, functionally-simple devices. Damascene methods that fabricate bound, metal microcoils have been developed for cylindrical substrates. Effects of focused ion milling on surface morphology are also highlighted in a study of ion-milled diamond.

  13. Microstructural and Mechanical Characterization Study of Cr Coated ATF Claddings After Simulated Integral LOCA Test

    Energy Technology Data Exchange (ETDEWEB)

    Park, Dong Jun; Park, Jung Hwan; Jung, Yang Il; Kim, Hyun Gil; Park, Jeong Yong; Koo, Yang Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-10-15

    Accident tolerant fuel (ATF) cladding has been widely studied by several research groups after Fukushima nuclear reactor accident. Oxidation barrier layer coated Zr fuel cladding is one of the most promising candidate concepts owing to its easy process and lower cost for manufacturing and possibility of developing with short term study compared to other ATF concepts. Coated layer on the surface of Zr tube sample was formed by cold spray coating process. Main requirement of these ATF claddings may be high temperature oxidation resistance. Therefore, their oxidation kinetics and mechanisms have been studied at a wide range of temperatures and in various environments. However, just small plate or short tube samples were simply exposed to a high temperature steam environment. In this study, integral loss-of-coolant accident (LOCA) tests simulating real conditions of fuel claddings during accident were conducted using Cr coated ATF cladding sample for a clear understanding of their behavior under accident conditions. Ballooning behavior and microstructural changes of ATF cladding during the LOCA scenarios were studied systematically and mechanical test results are also presented. Cr coated cladding samples have been successfully fabricated by using existing Zr alloy fuel claddings. For comparative study, integral LOCA test was carried out using Cr coated ATF cladding and existing Zr alloy tube sample. Cr coated ATF cladding showed much smaller rupture opening and circumferential elongation compared to Zr alloy sample. Coated Cr layer prevented outer surface oxidation in spite of exposure for 300s at 1200 .deg. C in steam environment.

  14. Pulsed plasma arc cladding

    Institute of Scientific and Technical Information of China (English)

    龙; 白钢; 李振民; 张赋升; 杨思乾

    2004-01-01

    A prototype of Pulsed Plasma Arc Cladding system was developed, in which single power source supplies both transferred plasma arc (TPA) and non-transferred plasma arc (N-TPA). Both plasmas work in turn in a high frequency controlled by an IGBT connecting nozzle and workpiece. The working frequency of IGBT ranges from 50 ~ 7000Hz, in which the plasmas can work in turn smoothly. Higher than 500 Hz of working frequency is suggested for promotion of cladding quality and protection of IGBT. Drag phenomenon of TPA intensifies as the frequency goes up, which tends to increase the current proportion of TPA and suppress N-TPA. The occupation ratio of IGBT can be regulated from 5% ~ 95%, which balances the power supplies of both plasmas. An occupation ratio higher than 50% gives adequate proportion of arc current for N-TPA to preheat powder.

  15. Fuel pin cladding

    Science.gov (United States)

    Vaidyanathan, S.; Adamson, M.G.

    1986-01-28

    Disclosed is an improved fuel pin cladding, particularly adapted for use in breeder reactors, consisting of composite tubing with austenitic steel on the outer portion of the thickness of the tube wall and with nickel and/or ferritic material on the inner portion of the thickness of the tube wall. The nickel forms a sacrificial barrier as it reacts with certain fission products thereby reducing fission product activity at the austenitic steel interface. The ferritic material forms a preventive barrier for the austenitic steel as it is immune to liquid metal embrittlement. The improved cladding permits the use of high density fuel which in turn leads to a better breeding ratio in breeder reactors, and will increase the threshold at which failure occurs during temperature transients. 2 figs.

  16. Fuel pin cladding

    Science.gov (United States)

    Vaidyanathan, Swaminathan; Adamson, Martyn G.

    1986-01-01

    An improved fuel pin cladding, particularly adapted for use in breeder reactors, consisting of composite tubing with austenitic steel on the outer portion of the thickness of the tube wall and with nickel and/or ferritic material on the inner portion of the thickness of the tube wall. The nickel forms a sacrificial barrier as it reacts with certain fission products thereby reducing fission product activity at the austenitic steel interface. The ferritic material forms a preventive barrier for the austenitic steel as it is immune to liquid metal embrittlement. The improved cladding permits the use of high density fuel which in turn leads to a better breeding ratio in breeder reactors, and will increase the threshold at which failure occurs during temperature transients.

  17. Space-efficient fiber ribbon composed of reduced-cladding single-mode fibers

    Science.gov (United States)

    Chang, J. H.; Bae, S. H.; Kim, Hoon; Ouh, C. H.; Jung, C. H.; Cho, H. S.; Chung, Y. C.

    2016-09-01

    We develop a space-efficient single-mode fiber (SMF) having a cladding diameter of only 82 μm. This SMF has the depressed-cladding index profile and its mode-field diameter, cutoff wavelength, and macro bending loss are designed to be similar to those of the conventional step-index SMF. We fabricate this reduced-cladding SMF and measure its optical and mechanical characteristics. The results show that this fiber satisfies major specifications of the ITU-T G.654 recommendations. We also fabricate a fiber ribbon by using twelve of these reduced-cladding SMFs. Compared to a commercial fiber ribbon made of twelve standard SMFs having 125-μm cladding diameter, this fiber ribbon can improve the spatial efficiency by ∼75%.

  18. Fabrication of Lead Zirconate Titanate Powder Using Ultrasonic Ball Milling Technique

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In this research, the ultrasonic ball milling technique has been used to fabricate lead zirconate titanate (PZT) ceramics.PZT with the composition nearly the morphotropic phase boundary (MPB): Pb(Zr0.52 Ti0.48 )O3 was studied. The effect of milling time on phase formation of sample powder was examined by X-ray diffraction technique (XRD). Moreover, the physical, dielectric, piezoelectric properties and microstructure of PZT ceramics were investigated. The present results reveal that the ultrasonic ball milling technique results the homogeneous and small size of PZT powder. Furthermore, there is a significantly change occurs in the size of the particles with the short time of milling process.

  19. Technique to verify the accuracy of a definitive cast before the fabrication of a fixed dental prosthesis.

    Science.gov (United States)

    Farah, Ra'fat I; Alshabi, Abdullah M

    2016-09-01

    This report describes a straightforward technique for verifying the accuracy of a definitive cast by using a maximal intercuspation record fabricated from polyvinyl siloxane occlusal registration material. This precise verification method detects inaccurate casts before the dental prosthesis is fabricated, thus saving chairside and laboratory time while reducing the number of costly prosthesis remakes.

  20. Fabrication of deterministic nanostructure assemblies with sub-nanometer spacing using a nanoimprinting transfer technique.

    Science.gov (United States)

    Barcelo, Steven J; Kim, Ansoon; Wu, Wei; Li, Zhiyong

    2012-07-24

    Deterministic patterning or assembly of nanoparticles often requires complex processes that are not easily incorporated into system architectures of arbitrary design. We have developed a technique to fabricate deterministic nanoparticle assemblies using simple and inexpensive nanoimprinting equipment and procedures. First, a metal film is evaporated onto flexible polymer pillars made by nanoimprinting. The resulting metal caps on top of the pillars can be pulled into assemblies of arbitrary design by collapsing the pillars in a well-controlled manner. The nanoparticle assemblies are then transferred from the pillars onto a new substrate via nanoimprinting with the aid of either cold welding or chemical bonding. Using this technique, a variety of patterned nanoparticle assemblies of Au and Ag with a critical dimension less than 2 nm were fabricated and transferred to silicon-, glass-, and metal-coated substrates. Separating the nanostructure assembly from the final architecture removes significant design constraints from devices incorporating nanoparticle assemblies. The application of this process as a technique for generating surface-enhanced Raman spectroscopy substrates is presented.

  1. Fabrication and spectral characterization of the porous dielectric THz waveguides using microstructured molding technique

    CERN Document Server

    Dupuis, A; Desevedavy, F; Rosé, M; Skorobogatiy, M

    2010-01-01

    We report two novel fabrication techniques, as well as spectral transmission and propagation loss measurements of the subwavelength plastic wires with highly porous (up to 86%) and non-porous transverse geometries. The two fabrication techniques we describe are based on the microstructured molding approach. In one technique the mold is made completely from silica by stacking and fusing silica capillaries to the bottom of a silica ampoule. The melted material is then poured into the silica mold to cast the microstructured preform. Another approach uses microstructured mold made of plastic which is co-drawn with a cast preform. Material of the mold is then dissolved after fiber drawing. We also describe a novel THz-TDS setup with an easily adjustable optical path length, designed to perform cutback measurements using THz fibers of up to 50 cm in length. We find that while both porous and non-porous subwavelength fibers of the same outside diameter have low propagation losses (\\alpha \\leg 0.02cm-1), however, the...

  2. Electrohydrodynamic direct-writing lithography: An alternative maskless technique for microstructure fabrication

    Science.gov (United States)

    He, Jiankang; Xu, Fangyuan; Cao, Yi; Liu, Yaxiong; Li, Dichen; Jin, Zhongmin

    2014-12-01

    A maskless electrohydrodynamic direct-writing lithographic strategy was presented to flexibly fabricate user-specific micropatterns on silicon substrates. By optimizing the operating parameters, parallel lines as well as lattices with line width of about 2 μm could be stably deposited. The printed micropatterns were found to function as sacrificial template to transfer microstructures into silicon substrates and the etching processes had little effect on the predefined size. It is envisioned that this simple approach provides an alternative to the existing microfabrication techniques, which might enable the wide accessibility of microscale technologies to advance various research fields such as microfluidics, biomedical chips, and microscale tissue engineering.

  3. Fabrication of low-cost, cementless femoral stem 316L stainless steel using investment casting technique.

    Science.gov (United States)

    Baharuddin, Mohd Yusof; Salleh, Sh-Hussain; Suhasril, Andril Arafat; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Omar, Mohd Afian; Abd Kader, Ab Saman; Mohd Noor, Alias; A Harris, Arief Ruhullah; Abdul Majid, Norazman

    2014-07-01

    Total hip arthroplasty is a flourishing orthopedic surgery, generating billions of dollars of revenue. The cost associated with the fabrication of implants has been increasing year by year, and this phenomenon has burdened the patient with extra charges. Consequently, this study will focus on designing an accurate implant via implementing the reverse engineering of three-dimensional morphological study based on a particular population. By using finite element analysis, this study will assist to predict the outcome and could become a useful tool for preclinical testing of newly designed implants. A prototype is then fabricated using 316L stainless steel by applying investment casting techniques that reduce manufacturing cost without jeopardizing implant quality. The finite element analysis showed that the maximum von Mises stress was 66.88 MPa proximally with a safety factor of 2.39 against endosteal fracture, and micromotion was 4.73 μm, which promotes osseointegration. This method offers a fabrication process of cementless femoral stems with lower cost, subsequently helping patients, particularly those from nondeveloped countries.

  4. Comparison of the fit of cast gold crowns fabricated from the digital and the conventional impression techniques

    Science.gov (United States)

    Jeon, Young-Chan; Jeong, Chang-Mo

    2017-01-01

    PURPOSE The purpose of this study was to compare the fit of cast gold crowns fabricated from the conventional and the digital impression technique. MATERIALS AND METHODS Artificial tooth in a master model and abutment teeth in ten patients were restored with cast gold crowns fabricated from the digital and the conventional impression technique. The forty silicone replicas were cut in three sections; each section was evaluated in nine points. The measurement was carried out by using a measuring microscope and I-Soultion. Data from the silicone replica were analyzed and all tests were performed with α-level of 0.05. RESULTS 1. The average gaps of cast gold crowns fabricated from the digital impression technique were larger than those of the conventional impression technique significantly. 2. In marginal and internal axial gap of cast gold crowns, no statistical differences were found between the two impression techniques. 3. The internal occlusal gaps of cast gold crowns fabricated from the digital impression technique were larger than those of the conventional impression technique significantly. CONCLUSION Both prostheses presented clinically acceptable results with comparing the fit. The prostheses fabricated from the digital impression technique showed more gaps, in respect of occlusal surface. PMID:28243386

  5. 锅炉管高频熔覆温度场的数值模拟%Numerical simulation on temperature field of boiler tube coating fabricated by high frequency induction cladding

    Institute of Scientific and Technical Information of China (English)

    岑虎; 王云山; 雷剑波; 孟庆若; 刘少军

    2013-01-01

    Induction heating and Fourier heat conduction principles were used to simulate the temperature field of the boiler tube and alloy layer. The changing law of the temperature field under different cladding parameters was researched, and the cladding experiments were carried out on the surface of the boiler tube. The results show that the efficiency of the induction cladding is mainly influenced by power frequency and electric current. The heating rate of the boiler tube’s surface increases with increasing power frequency of induction power source or electric current of cladding. When high frequency cladding process is fixed, the lower the temperature of tube’s inwall is, the less the heating affect on base material is. When the power frequency is 250 kHz and electric current is 1 180 A, the transitional zone exits in the zone between the cladding layer and the matrix and forms metallurgical bouding.%应用感应加热原理和傅立叶导热定律对高频熔覆中锅炉管壁和合金层的温度场进行模拟计算,分析不同熔覆参数下锅炉管及合金层温度场随时间的变化规律;并对锅炉管表面进行熔覆实验研究。结果表明,在熔覆工作头和管的结构及参数给定的条件下,感应加热速度主要受高频感应加热电源频率和熔覆电流的影响。在一定范围内,感应加热电源的频率越高,或熔覆电流越大,则锅炉管表面升温速度越快,熔覆结束时管内壁温度越低,基体受热影响越小;当频率为250 kHz、熔覆电流为1180 A时,熔覆层与基体间有明显的白亮过渡带,形成了冶金结合。

  6. Simple technique for fabrication of shielding blocks for total body irradiation at extended treatment distances

    Directory of Open Access Journals (Sweden)

    Ravichandran R

    2009-01-01

    Full Text Available Techniques are being standardized in our department for total body irradiation (TBI with six MV photons in linear accelerator for preconditioning to bone marrow transplantation (BMT. Individualized shields with low melting point alloy are to be fabricated for shielding critical organs such as lungs, kidneys etc. A method to mount diminished dimension of shields in a tray at 3.75m is designed in the department for a teletreatment distance of four meters with magna field with A simulator image taken with the patient′s midplane (MP at one meter distance is used to mark the dimensions of lung, scaled down by a factor of 3.75/4.0. These lung dimensions are reprinted from the digital simulator image for making the shield. The methodology of the technique using digitized minification in radiography is the first of its kind to be used for shield cutting in magna field radiotherapy.

  7. Polymer microfluidic bioreactor fabrication by means of gray scale lithography technique

    Science.gov (United States)

    Sierakowski, Andrzej; Prokaryn, Piotr; Dobrowolski, Rafał; Malinowska, Anna; Szmigiel, Dariusz; Grabiec, Piotr; Trojanowski, Damian; Jakimowicz, Dagmara; Zakrzewska-Czerwinska, Jolanta

    2016-11-01

    In this paper we present a new method of polymer microfluidic bioreactor fabrication by means of a gray scale lithography technique. As a result of the gray scale lithography process the 3D model of the bioreactor is defined in photoresist. The obtained model serves as a sacrificial layer for the subsequent transfer of the 3D shape into the polymer material. The proposed method allows simultaneous definition of both the overall bioreactor geometry and the multi steps cell traps in a single photolithography step. Such microfluidic structure can be used for sorting cells based on their size. The developed solution significantly simplifies the production technology and reduces its costs in comparison to standard photolithography techniques.

  8. PMN-PT single crystal focusing transducer fabricated using a mechanical dimpling technique.

    Science.gov (United States)

    Lam, K H; Chen, Y; Cheung, K F; Dai, J Y

    2012-01-01

    A ∼5MHz focusing PMN-PT single crystal ultrasound transducer has been fabricated utilizing a mechanical dimpling technique, where the dimpled crystal wafer was used as an active element of the focusing transducer. For the dimpled focusing transducer, the effective electromechanical coupling coefficient was enhanced significantly from 0.42 to 0.56. The dimpled transducer also yields a -6dB bandwidth of 63.5% which is almost double the bandwidth of the plane transducer. An insertion loss of the dimpled transducer (-18.1dB) is much lower than that of the plane transducer. Finite element simulation also reveals specific focused beam from concave crystal surface. These promising results show that the dimpling technique can be used to develop high-resolution focusing single crystal transducers.

  9. Effect of fabrication technique on the crystalline phase and electrical properties of PVDF films

    Directory of Open Access Journals (Sweden)

    Mahato P. K.

    2015-03-01

    Full Text Available The effect of different fabrication techniques on the formation of electroactive β-phase polyvinylidene fluoride (PVDF has been investigated. Films with varying concentration of PVDF and solvent - dimethyl formamide (DMF were synthesized by tape casting and solvent casting techniques. The piezoelectric β-phase as well as non polar β-phase were observed for both the tape cast and solvent cast films from X-ray diffraction (XRD micrographs and Fourier transform infra-red spectroscopy (FT-IR spectra. A maximum percentage (80 % of β-phase was obtained from FT-IR analysis for a solvent cast PVDF film. The surface morphology of the PVDF films was analyzed by FESEM imaging. The dielectric properties as a function of temperature and frequency and the ferroelectric hysteresis loop as a function of voltage were measured. An enhancement in the value of the dielectric constant and polarization was obtained in solvent cast films.

  10. 35CrMo steel surface by laser cladding Fe-based WC composite coating performance analysis

    Science.gov (United States)

    Zhou, Houming; Zhang, Haomin; Qin, Hengfeng

    2014-12-01

    The laser cladding technique in 35CrMo steel substrate prepared with different dosage under WC iron-based alloy cladding.Research the effects of different cladding WC addition on surface morphology, microstructure, microhardness and wear properties. The results show that 5% and 10% WC added amount of the surface quality of the cladding layer is preferably 15 % and 25 % of the volume of the WC surface of the cladding layer with varying degrees of cracks and pores, WC adding cladding layer can significantly improve the hardness. Through analysis we draw the conculation that,with 10% WC addition of iron-based alloy cladding the microhardness is 4.2 times the substrate , the relative wear resistance increased 4.1 than the substrate , enabling optimum cladding friction and wear properties.

  11. Joining and fabrication techniques for high temperature structures including the first wall in fusion reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Lee, B. S.; Kim, K. B

    2003-09-01

    The materials for PFC's (Plasma Facing Components) in a fusion reactor are severely irradiated with fusion products in facing the high temperature plasma during the operation. The refractory materials can be maintained their excellent properties in severe operating condition by lowering surface temperature by bonding them to the high thermal conducting materials of heat sink. Hence, the joining and bonding techniques between dissimilar materials is considered to be important in case of the fusion reactor or nuclear reactor which is operated at high temperature. The first wall in the fusion reactor is heated to approximately 1000 .deg. C and irradiated severely by the plasma. In ITER, beryllium is expected as the primary armour candidate for the PFC's; other candidates including W, Mo, SiC, B4C, C/C and Si{sub 3}N{sub 4}. Since the heat affected zones in the PFC's processed by conventional welding are reported to have embrittlement and degradation in the sever operation condition, both brazing and diffusion bonding are being considered as prime candidates for the joining technique. In this report, both the materials including ceramics and the fabrication techniques including joining technique between dissimilar materials for PFC's are described. The described joining technique between the refractory materials and the dissimilar materials may be applicable for the fusion reactor and Generation-4 future nuclear reactor which are operated at high temperature and high irradiation.

  12. Fabrication of high-transmission microporous membranes by proton beam writing-based molding technique

    Science.gov (United States)

    Wang, Liping; Meyer, Clemens; Guibert, Edouard; Homsy, Alexandra; Whitlow, Harry J.

    2017-08-01

    Porous membranes are widely used as filters in a broad range of micro and nanofluidic applications, e.g. organelle sorters, permeable cell growth substrates, and plasma filtration. Conventional silicon fabrication approaches are not suitable for microporous membranes due to the low mechanical stability of thin film substrates. Other techniques like ion track etching are limited to the production of randomly distributed and randomly orientated pores with non-uniform pore sizes. In this project, we developed a procedure for fabricating high-transmission microporous membranes by proton beam writing (PBW) with a combination of spin-casting and soft lithography. In this approach, focused 2 MeV protons were used to lithographically write patterns consisting of hexagonal arrays of high-density pillars of few μm size in a SU-8 layer coated on a silicon wafer. After development, the pillars were conformably coated with a thin film of poly-para-xylylene (Parylene)-C release agent and spin-coated with polydimethylsiloxane (PDMS). To facilitate demolding, a special technique based on the use of a laser-cut sealing tape ring was developed. This method facilitated the successful delamination of 20-μm thick PDMS membrane with high-density micropores from the mold without rupture or damage.

  13. Porous titanium scaffolds fabricated using a rapid prototyping and powder metallurgy technique.

    Science.gov (United States)

    Ryan, Garrett E; Pandit, Abhay S; Apatsidis, Dimitrios P

    2008-09-01

    One of the main issues in orthopaedic implant design is the fabrication of scaffolds that closely mimic the biomechanical properties of the surrounding bone. This research reports on a multi-stage rapid prototyping technique that was successfully developed to produce porous titanium scaffolds with fully interconnected pore networks and reproducible porosity and pore size. The scaffolds' porous characteristics were governed by a sacrificial wax template, fabricated using a commercial 3D-printer. Powder metallurgy processes were employed to generate the titanium scaffolds by filling around the wax template with titanium slurry. In the attempt to optimise the powder metallurgy technique, variations in slurry concentration, compaction pressure and sintering temperature were investigated. By altering the wax design template, pore sizes ranging from 200 to 400 microm were achieved. Scaffolds with porosities of 66.8 +/- 3.6% revealed compression strengths of 104.4+/-22.5 MPa in the axial direction and 23.5 +/- 9.6 MPa in the transverse direction demonstrating their anisotropic nature. Scaffold topography was characterised using scanning electron microscopy and microcomputed tomography. Three-dimensional reconstruction enabled the main architectural parameters such as pore size, interconnecting porosity, level of anisotropy and level of structural disorder to be determined. The titanium scaffolds were compared to their intended designs, as governed by their sacrificial wax templates. Although discrepancies in architectural parameters existed between the intended and the actual scaffolds, overall the results indicate that the porous titanium scaffolds have the properties to be potentially employed in orthopaedic applications.

  14. Fabrication of a metal mold with microstructures using a novel passive-alignment recombining technique

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Chih Wei; Tsai, Jin Rong; Tsai, Hung Yin [National Taiwan Ocean University, Keelung (China); Hsiao, Chun Ching [National Taiwan University, Taipei (China)

    2007-10-15

    This study presents a novel scheme for manufacturing a large area molds with alignment microstructures electroplated from lateral joining of small area silicon plates. Conventional methods for manufacturing metal molds with nano or microstructures are extremely challenging. Semiconductor fabrication procedures that utilize photolithographic processes to generate nano-scale features easily limit wafer scale. However, a large area silicon mold with small features has been developed. However, its drawbacks were serious misalignment, tilting, and brittleness. This work presents a novel approach for fabricating a metal mold with precisely aligned microstructures. The gap, alignment precision, tilt, and height difference between the two joined plates joined laterally by passive alignment recombining techniques were all on a micro scale. Furthermore, the measurements of the metal molds and Polyvinylchloride (PVC) replicas were extremely similar. Moreover, the scalability of the technique was demonstrated using four small area silicon plates. Consequently, this approach has significant potential for bridging the technological gap between conventional precision machining and photolithography-based micromachining for metal molds exceeding typical wafer size with small features.

  15. Fabrication of capacitive acoustic resonators combining 3D printing and 2D inkjet printing techniques.

    Science.gov (United States)

    Haque, Rubaiyet Iftekharul; Ogam, Erick; Loussert, Christophe; Benaben, Patrick; Boddaert, Xavier

    2015-10-14

    A capacitive acoustic resonator developed by combining three-dimensional (3D) printing and two-dimensional (2D) printed electronics technique is described. During this work, a patterned bottom structure with rigid backplate and cavity is fabricated directly by a 3D printing method, and then a direct write inkjet printing technique has been employed to print a silver conductive layer. A novel approach has been used to fabricate a diaphragm for the acoustic sensor as well, where the conductive layer is inkjet-printed on a pre-stressed thin organic film. After assembly, the resulting structure contains an electrically conductive diaphragm positioned at a distance from a fixed bottom electrode separated by a spacer. Measurements confirm that the transducer acts as capacitor. The deflection of the diaphragm in response to the incident acoustic single was observed by a laser Doppler vibrometer and the corresponding change of capacitance has been calculated, which is then compared with the numerical result. Observation confirms that the device performs as a resonator and provides adequate sensitivity and selectivity at its resonance frequency.

  16. Fabrication of Capacitive Acoustic Resonators Combining 3D Printing and 2D Inkjet Printing Techniques

    Directory of Open Access Journals (Sweden)

    Rubaiyet Iftekharul Haque

    2015-10-01

    Full Text Available A capacitive acoustic resonator developed by combining three-dimensional (3D printing and two-dimensional (2D printed electronics technique is described. During this work, a patterned bottom structure with rigid backplate and cavity is fabricated directly by a 3D printing method, and then a direct write inkjet printing technique has been employed to print a silver conductive layer. A novel approach has been used to fabricate a diaphragm for the acoustic sensor as well, where the conductive layer is inkjet-printed on a pre-stressed thin organic film. After assembly, the resulting structure contains an electrically conductive diaphragm positioned at a distance from a fixed bottom electrode separated by a spacer. Measurements confirm that the transducer acts as capacitor. The deflection of the diaphragm in response to the incident acoustic single was observed by a laser Doppler vibrometer and the corresponding change of capacitance has been calculated, which is then compared with the numerical result. Observation confirms that the device performs as a resonator and provides adequate sensitivity and selectivity at its resonance frequency.

  17. Cladding Alloys for Fluoride Salt Compatibility Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

    2011-05-01

    This interim report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for coating large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for coating inaccessible surfaces such as the interior surfaces of heat exchangers. The final project report will feature an experimental evaluation of the performance of the two selected cladding techniques.

  18. Aerogel-clad optical fiber

    Science.gov (United States)

    Sprehn, Gregory A.; Hrubesh, Lawrence W.; Poco, John F.; Sandler, Pamela H.

    1997-01-01

    An optical fiber is surrounded by an aerogel cladding. For a low density aerogel, the index of refraction of the aerogel is close to that of air, which provides a high numerical aperture to the optical fiber. Due to the high numerical aperture, the aerogel clad optical fiber has improved light collection efficiency.

  19. Cladding tube manufacturing technology

    Energy Technology Data Exchange (ETDEWEB)

    Hahn, R. [Kraftwerk Union AG, Mulheim (Germany); Jeong, Y.H.; Baek, B.J.; Kim, K.H.; Kim, S.J.; Choi, B.K.; Kim, J.M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1999-04-01

    This report gives an overview of the manufacturing routine of PWR cladding tubes. The routine essentially consists of a series of deformation and annealing processes which are necessary to transform the ingot geometry to tube dimensions. By changing shape, microstructure and structure-related properties are altered simultaneously. First, a short overview of the basics of that part of deformation geometry is given which is related to tube reducing operations. Then those processes of the manufacturing routine which change the microstructure are depicted, and the influence of certain process parameters on microstructure and material properties are shown. The influence of the resulting microstructure on material properties is not discussed in detail, since it is described in my previous report 'Alloy Development for High Burnup Cladding.' Because of their paramount importance still up to now, and because manufacturing data and their influence on properties for other alloys are not so well established or published, the descriptions are mostly related to Zry4 tube manufacturing, and are only in short for other alloys. (author). 9 refs., 46 figs.

  20. A novel porous scaffold fabrication technique for epithelial and endothelial tissue engineering.

    Science.gov (United States)

    McHugh, Kevin J; Tao, Sarah L; Saint-Geniez, Magali

    2013-07-01

    Porous scaffolds have the ability to minimize transport barriers for both two- (2D) and three-dimensional tissue engineering. However, current porous scaffolds may be non-ideal for 2D tissues such as epithelium due to inherent fabrication-based characteristics. While 2D tissues require porosity to support molecular transport, pores must be small enough to prevent cell migration into the scaffold in order to avoid non-epithelial tissue architecture and compromised function. Though electrospun meshes are the most popular porous scaffolds used today, their heterogeneous pore size and intense topography may be poorly-suited for epithelium. Porous scaffolds produced using other methods have similar unavoidable limitations, frequently involving insufficient pore resolution and control, which make them incompatible with 2D tissues. In addition, many of these techniques require an entirely new round of process development in order to change material or pore size. Herein we describe "pore casting," a fabrication method that produces flat scaffolds with deterministic pore shape, size, and location that can be easily altered to accommodate new materials or pore dimensions. As proof-of-concept, pore-cast poly(ε-caprolactone) (PCL) scaffolds were fabricated and compared to electrospun PCL in vitro using canine kidney epithelium, human colon epithelium, and human umbilical vein endothelium. All cell types demonstrated improved morphology and function on pore-cast scaffolds, likely due to reduced topography and universally small pore size. These results suggest that pore casting is an attractive option for creating 2D tissue engineering scaffolds, especially when the application may benefit from well-controlled pore size or architecture.

  1. Development of Multifunctional Anti Aging Military Raincoat Fabric by Using Fitting Technique

    OpenAIRE

    Chen Chun Xia

    2016-01-01

    Use Woodland camouflage paint Oxford fabric as base cloth, first the light pressure processing was used on the fabric, and then use polyurethane which has high water vapor permeability performance and other various additives as face glue and Bottom glue, the fabric was compounded a thin macromolecule hydrophilic polymer PU film, the fabric was water allocation processed after stripping, At last the fabric will have high performance of the windproof, waterproof and moisture permeability. After...

  2. Complete Non-Radioactive Operability Tests for Cladding Hull Chlorination

    Energy Technology Data Exchange (ETDEWEB)

    Collins, Emory D [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Johnson, Jared A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hylton, Tom D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Brunson, Ronald Ray [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hunt, Rodney Dale [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); DelCul, Guillermo Daniel [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Bradley, Eric Craig [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Spencer, Barry B. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-04-01

    Non-radioactive operability tests were made to test the metal chlorination reactor and condenser and their accessories using batch chlorinations of non-radioactive cladding samples and to identify optimum operating practices and components that need further modifications prior to installation of the equipment into the hot cell for tests on actual used nuclear fuel (UNF) cladding. The operability tests included (1) modifications to provide the desired heating and reactor temperature profile; and (2) three batch chlorination tests using, respectively, 100, 250, and 500 g of cladding. During the batch chlorinations, metal corrosion of the equipment was assessed, pressurization of the gas inlet was examined and the best method for maintaining solid salt product transfer through the condenser was determined. Also, additional accessing equipment for collection of residual ash and positioning of the unit within the hot cell were identified, designed, and are being fabricated.

  3. Elastomeric PDMS Planoconvex Lenses Fabricated by a Confined Sessile Drop Technique.

    Science.gov (United States)

    Ekgasit, S; Kaewmanee, N; Jangtawee, P; Thammacharoen, C; Donphoongpri, M

    2016-08-10

    The ubiquity of high quality smartphones at affordable prices not only accelerated the social penetration in the global population but also promoted nontraditional usage of smartphones as point-of-care medical diagnostic devices, sensors, and portable digital microscopes. This paper reveals a simple, rapid, cost-effective, and template-free technique for mass-scale production of an elastomeric PDMS (ePDMS) planoconvex lens capable of converting a smartphone into a portable digital microscope. By taking advantage of the resistance to spreading of liquid by a sharp edge, highly stable spherical cap of viscous liquid PDMS (lPDMS) on a smooth PMMA circular disk was fabricated. The axisymmetric spreading of lPDMS under the gravitational force and interfacial tension force enable the formation of spherical cap with a certain radius of curvature. A thermal treatment at 80 °C for 30 min cured the spherical cap lPDMS into a bubble-free ePDMS planoconvex lens. Lenses with focal lengths of 55.2-3.4 mm could be reproducibly fabricated by adjusting the volume of dispensed lPDMSs and diameter of PMMA disks. High-resolution panoramic microscope images without a distortion of small cylindrical object could be constructed on-the-fly using the imbedded smartphone app. Applications of the smartphone digital microscope equipped with an ePDMS planoconvex lens for imaging of micro printings, gun shot residues, cylindrical objects, and bullet toolmarks were explored.

  4. A novel technique for fabrication of near-net-shape CMCs

    Indian Academy of Sciences (India)

    A Dey; M Chatterjee; M K Naskar; S Dalui; K Basu

    2002-11-01

    A sol–gel vacuum infiltration technique has been developed for the fabrication of near-net-shape ceramic matrix composites (CMCs) using discontinuous mullite fibre preform with 15 vol.% of fibre content and ZrO2.10 wt.% Y2O3 sol as the infiltrant. Effect of sol viscosity, number of infiltration and calcination temperature on physico-mechanical properties of fabricated CMCs were examined. Characterization of the fibre preform, matrix material (in the form of ceramic specimen without fibre) and the developed CMCs were performed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). XRD indicated the presence of cubic () and tetragonal () zirconia in both the CMCs and the ceramic specimens calcined even at 1400°C. Flexural strength of the CMCs and the ceramic specimens (calcined at 1400°C), determined by the three-point bending test, was found to be about 14 mPa and 1.40 mPa, respectively. SEM indicated multiple fracture of the matrix which gave rise to pseudo elasticity. This is also evident from the load-displacement curve of the three-point bend test. SEM studies also indicated fibre pull-out in the fracture surface of the CMCs.

  5. Fabrication of Converging and Diverging Polymeric Microlens Arrays By A Thermocapillary Replication Technique

    Science.gov (United States)

    Lim, Soon Wei Daniel; Fiedler, Kevin R.; Troian, Sandra M.

    2016-11-01

    Thermocapillary forces offer a powerful method for sculpting air/liquid interfaces at microscale dimensions. Here we demonstrate how square arrays of slender chilled pins in close proximity to a molten nanofilm enforce periodic distributions of thermocapillary stresses suitable for fabricating microlens arrays with ultrasmooth surfaces and excellent focusing capability. We applied this technique to shape and then solidify polystyrene films on quartz to form converging and diverging microlens arrays. By adjusting the growth time, width of the chilled pins, and pin pitch, we created simple convex, simple concave, caldera-like and even hierarchical microarray components. The latter two tend to form when the pitch and pin width are comparable in size. The diverging arrays were incorporated into a Shack-Hartmann wavefront sensor for imaging spatial fluctuations in refractive index caused by bursts of cooled spray. The caldera-like arrays were used to collimate an incident beam into annuli. These demonstrations illustrate how spatiotemporal control over thermocapillary distributions can be used to fabricate a multiplicity of micro-optical components in a single, non-contact step. This work was supported by the Kiyo and Eiko Tomiyasu SURF scholarship (SWDL) and an NSTRF fellowship (KRF).

  6. Fast benchtop fabrication of laminar flow chambers for advanced microscopy techniques.

    Directory of Open Access Journals (Sweden)

    David S Courson

    Full Text Available BACKGROUND: Fluid handling technology is acquiring an ever more prominent place in laboratory science whether it is in simple buffer exchange systems, perfusion chambers, or advanced microfluidic devices. Many of these applications remain the providence of laboratories at large institutions with a great deal of expertise and specialized equipment. Even with the expansion of these techniques, limitations remain that frequently prevent the coupling of controlled fluid flow with other technologies, such as coupling microfluidics and high-resolution position and force measurements by optical trapping microscopy. METHOD: Here we present a method for fabrication of multiple-input laminar flow devices that are optically clear [glass] on each face, chemically inert, reusable, inexpensive, and can be fabricated on the benchtop in approximately one hour. Further these devices are designed to allow flow regulation by a simple gravity method thus requiring no specialized equipment to drive flow. Here we use these devices to perform total internal reflection fluorescence microscopy measurements as well as position sensitive optical trapping experiments. SIGNIFICANCE: Flow chamber technology needs to be more accessible to the general scientific community. The method presented here is versatile and robust. These devices use standard slides and coverslips making them compatible with nearly all types and models of light microscopes. These devices meet the needs of groups doing advanced optical trapping experiments, but could also be adapted by nearly any lab that has a function for solution flow coupled with microscopy.

  7. Monolithic Y-Ba-Cu-O structures fabricated using the laser-writing patterning technique

    Energy Technology Data Exchange (ETDEWEB)

    Sobolewski, R.; Xiong, W.; Kula, W.; Maung, W.N.; Butler, D.P. [Dept. of Electr. Eng., Rochester Univ., NY (United States)

    1994-05-01

    We report our progress in fabrication of thin-film YBa{sub 2}Cu{sub 3}O{sub x} (YBCO) superconducting electronic devices, using a recently developed, laser-writing patterning technique. Laser writing allows one to form in the same YBCO film planar patterns that consist of both the oxygen-rich (superconducting) and the oxygen-poor (semiconducting) phases. The patterns are highly uniform with very sharp (less than 1 mu m wide) superconductor-semiconductor interfaces. The oxygen-rich regions possess excellent superconducting properties with critical temperatures as high as those of the best epitaxial films, and critical current densities above 2x10{sup 6} A cm{sup -2} at 77 K. Simultaneously, the oxygen-poor regions exhibit a disordered-semiconductor-like, thermally activated transport. Below 100 K, they are almost insulating and characterized by relatively low (below 20) dielectric constant and low microwave loss. A number of test structures, consisting of oxygen-rich and oxygen-poor microbridges and coplanar microwave transmission lines and resonators, was fabricated and tested. All these devices are completely monolithic and were used to study DC and microwave transport properties of the oxygen-rich and oxygen-poor YBCO phases. (author)

  8. Poly(methyl methacrylate) Composites with Size-selected Silver Nanoparticles Fabricated Using Cluster Beam Technique

    DEFF Research Database (Denmark)

    Muhammad, Hanif; Juluri, Raghavendra R.; Chirumamilla, Manohar

    2016-01-01

    based on cluster beam technique allowing the formation of monocrystalline size-selected silver nanoparticles with a ±5–7% precision of diameter and controllable embedment into poly (methyl methacrylate). It is shown that the soft-landed silver clusters preserve almost spherical shape with a slight......An embedment of metal nanoparticles of well-defined sizes in thin polymer films is of significant interest for a number of practical applications, in particular, for preparing materials with tunable plasmonic properties. In this article, we present a fabrication route for metal–polymer composites...... tendency to flattening upon impact. By controlling the polymer hardness (from viscous to soft state) prior the cluster deposition and annealing conditions after the deposition the degree of immersion of the nanoparticles into polymer can be tuned, thus, making it possible to create composites with either...

  9. A post-fabrication selective magnetic annealing technique in standard MEMS processes

    Science.gov (United States)

    Mohammadi, A.; Karmakar, N. C.; Yuce, M. R.

    2016-11-01

    A selective electrothermal magnetic annealing technique is introduced that provides programming capabilities for mechanical micro-resonators. In the proposed approach, the magnetic properties of resonators can be locally tuned in a post-fabrication batch-compatible process step. A prototype is implemented in a standard microfabrication process, where resonating ferromagnetic elements are suspended on top of a polysilicon resistive heater. The ferromagnetic elements consist of electroplated Nickel (Ni) with minor Iron (Fe) impurities. The electro-thermo-mechanical heating phenomenon is simulated for design purposes. The magnetization of micro-resonators with and without magnetic annealing is measured. The resulting magnetic property enhancement is illustrated by hysteresis (M-H) loop variations.

  10. Automated fabrication technique of gold tips for use in point-contact spectroscopy

    CERN Document Server

    Narasiwodeyar, S; Liu, M; Park, W K; Greene, L H

    2014-01-01

    For a successful point-contact spectroscopy (PCS) measurement, metallic tips of proper shape and smoothness are essential to ensure the ballistic nature of a point-contact junction. Until recently, the fabrication of Au tips suitable for use in point-contact spectroscopy has remained more of an art involving a trial and error method rather than an automated scientific process. To address these issues, we have developed a technique with which one can prepare high quality Au tips reproducibly and systematically. It involves an electronic control of the driving voltages used for an electrochemical etching of a gold wire in an HCl-glycerol mixture or an HCl solution. We find that a stopping current, below which the circuit is set to shut off, is a single very important parameter to produce an Au tip of desired shape. We present detailed descriptions for a two-step etching process for Au tips and also test results from PCS measurements using them.

  11. Fabricate Optical Microfiber by Using Flame Brushing Technique and Coated with Polymer Polyaniline for Sensing Application

    Science.gov (United States)

    Razak, N. A.; Hamida, B. A.; Irawati, N.; Habaebi, M. H.

    2017-06-01

    Adiabaticity is one of the essential criteria in producing good fabricated tapered fibers. Good tapered fibers can be use in sensor application such as humidity sensor, temperature sensor and refractive index sensor. In this paper, good tapering silica fiber is produced by using flame brushing technique and then, the microfiber is coated with polymer Polyaniline (PAni) to sense different type of alcohols with different concentrations. The outcome of this experiment gives excellent repeatability in the detection of alcohol sensing with a sensitivity of 0.1332 μW/% and a resolution of 3.764%. In conclusion, conducting polymer coated optical microfiber sensor for alcohol detection with low cost, effective and simple set-up was successfully achieved in this study.

  12. Fabrication of Nanohydroxyapatite/Poly(caprolactone Composite Microfibers Using Electrospinning Technique for Tissue Engineering Applications

    Directory of Open Access Journals (Sweden)

    Mohd Izzat Hassan

    2014-01-01

    Full Text Available Tissue engineering fibrous scaffolds serve as three-dimensional (3D environmental framework by mimicking the extracellular matrix (ECM for cells to grow. Biodegradable polycaprolactone (PCL microfibers were fabricated to mimic the ECM as a scaffold with 7.5% (w/v and 12.5% (w/v concentrations. Lower PCL concentration of 7.5% (w/v resulted in microfibers with bead defects. The average diameter of fibers increased at higher voltage and the distance of tip to collector. Further investigation was performed by the incorporation of nanosized hydroxyapatite (nHA into microfibers. The incorporation of 10% (w/w nHA with 7.5% (w/v PCL solution produced submicron sized beadless fibers. The microfibrous scaffolds were evaluated using various techniques. Biodegradable PCL and nHA/PCL could be promising for tissue engineering scaffold application.

  13. Two-step fabrication technique of gold tips for use in point-contact spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Narasiwodeyar, S.; Dwyer, M.; Liu, M.; Park, W. K., E-mail: wkpark@illinois.edu; Greene, L. H. [Department of Physics and Material Research Laboratory, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801 (United States)

    2015-03-15

    For a successful point-contact spectroscopy (PCS) measurement, metallic tips of proper shape and smoothness are essential to ensure the ballistic nature of a point-contact junction. Until recently, the fabrication of Au tips suitable for use in point-contact spectroscopy has remained more of an art involving a trial and error method rather than an automated scientific process. To address these issues, we have developed a technique with which one can prepare high quality Au tips reproducibly and systematically. It involves an electronic control of the driving voltages used for an electrochemical etching of a gold wire in a HCl-glycerol mixture or a HCl solution. We find that a stopping current, below which the circuit is set to shut off, is a single very important parameter to produce an Au tip of desired shape. We present detailed descriptions for a two-step etching process for Au tips and also test results from PCS measurements using them.

  14. Fabrication of gold nanoparticles in water by laser ablation technique and their characterization

    Energy Technology Data Exchange (ETDEWEB)

    Haider, A.F.M.Y.; Sengupta, S.; Abedin, K.M.; Talukder, Aminul I. [University of Dhaka, Physics Department and Non-linear Optics and Laser Spectroscopy Laboratory, Centre of Advanced Research in Sciences, Dhaka (Bangladesh)

    2011-11-15

    A colloidal solution of gold nanoparticles in deionized nanopure water was produced by laser ablation technique without the use of any chemical/surfactant. Spectral characterization and morphological studies of these nanoparticles were carried out by UV-Vis Spectroscopy and Scanning Electron Microscopy, respectively. A number of variables of the ablating laser pulse have been used to control the size of the fabricated nanoparticles. Excellent correlation between ablating laser pulse parameter and optical and morphological parameters of the gold colloids were obtained. The peak of the extinction spectra shows a monotonic blue shift for laser fluence of 410 J/cm{sup 2} and above. Below this the extinction peak remains fairly constant in wavelength. Blue shifts of the extinction spectra were also observed with increasing re-ablation time of previously ablated gold colloids. Possible explanations of all these observations are discussed. (orig.)

  15. Possible fabrication techniques and welding specifications for the external cylinder of the CMS coil

    CERN Document Server

    Castoldi, M; Desirelli, Alberto; Favre, G; Losasso, M; Sequeira-Lopes-Tavares, S; Sgobba, Stefano; Tardy, T; Levesy, B; Reytier, M

    2000-01-01

    The Compact Muon Solenoid (CMS) is one of the experiments, which are being designed in the framework of the Large Hadron Collider (LHC) project at CERN. The design field of the CMS magnet is 4 T, the magnetic length is 12.5 m and the free aperture is 6 m in diameter. This is achieved with a 4 layer and 5 module superconducting Al- stabilized coil energized at a nominal current of 20 kA at 4.5 K. In the CMS coil the structural function is ensured, unlike in other existing Al-stabilized thin solenoids, both by the Al-alloy reinforced conductor and the external cylinder. The calculated stress level in the cylinder at operating conditions is particularly severe. In this paper the different possible fabrication techniques are assessed and compared and a possible welding specification for this component is given. (9 refs).

  16. Site-controlled quantum dots fabricated using an atomic-force microscope assisted technique

    Directory of Open Access Journals (Sweden)

    Sakuma Y

    2006-01-01

    Full Text Available AbstractAn atomic-force microscope assisted technique is developed to control the position and size of self-assembled semiconductor quantum dots (QDs. Presently, the site precision is as good as ± 1.5 nm and the size fluctuation is within ± 5% with the minimum controllable lateral diameter of 20 nm. With the ability of producing tightly packed and differently sized QDs, sophisticated QD arrays can be controllably fabricated for the application in quantum computing. The optical quality of such site-controlled QDs is found comparable to some conventionally self-assembled semiconductor QDs. The single dot photoluminescence of site-controlled InAs/InP QDs is studied in detail, presenting the prospect to utilize them in quantum communication as precisely controlled single photon emitters working at telecommunication bands.

  17. Development of Ultraviolet (UV) Radiation Protective Fabric Using Combined Electrospinning and Electrospraying Technique

    Science.gov (United States)

    Sinha, Mukesh Kumar; Das, B. R.; Kumar, Kamal; Kishore, Brij; Prasad, N. Eswara

    2017-03-01

    The article reports a novel technique for functionization of nanoweb to develop ultraviolet (UV) radiation protective fabric. UV radiation protection effect is produced by combination of electrospinning and electrospraying technique. A nanofibrous web of polyvinylidene difluoride (PVDF) coated on polypropylene nonwoven fabric is produced by latest nanospider technology. Subsequently, web is functionalized by titanium dioxide (TiO2). The developed web is characterized for evaluation of surface morphology and other functional properties; mechanical, chemical, crystalline and thermal. An optimal (judicious) nanofibre spinning condition is achieved and established. The produced web is uniformly coated by defect free functional nanofibres in a continuous form of useable textile structural membrane for ultraviolet (UV) protective clothing. This research initiative succeeds in preparation and optimization of various nanowebs for UV protection. Field Emission Scanning Electron Microscope (FESEM) result reveals that PVDF webs photo-degradative behavior is non-accelerated, as compared to normal polymeric grade fibres. Functionalization with TiO2 has enhanced the photo-stability of webs. The ultraviolet protection factor of functionalized and non-functionalized nanowebs empirically evaluated to be 65 and 24 respectively. The developed coated layer could be exploited for developing various defence, para-military and civilian UV protective light weight clothing (tent, covers and shelter segments, combat suit, snow bound camouflaging nets). This research therefore, is conducted in an attempt to develop a scientific understanding of PVDF fibre coated webs for photo-degradation and applications for defence protective textiles. This technological research in laboratory scale could be translated into bulk productionization.

  18. Nanosphere lithography based technique for fabrication of large area well ordered metal particle arrays

    Science.gov (United States)

    Barcelo, Steven J.; Lam, Si-Ty; Gibson, Gary A.; Sheng, Xia; Henze, Dick

    2012-03-01

    Nanosphere lithography is an effective technique for high throughput fabrication of well-ordered patterns, but expanding the method to large area coverage of nanoparticles less than 300 nm in diameter while maintaining good order has proven challenging. Here we demonstrate a nanosphere lithography based technique for fabricating large area, wellordered arrays of hemispherical metal particles which pushes the limits of these size constraints. First, large area monolayers of polystyrene (PS) nanospheres are assembled at an air-water interface and then transferred to a submerged substrate. The submerged substrate is supported at a 10° angle so that the water draining speed can be used to control the transfer rate, which is essential for hydrophobic substrates such as the polymer-coated glass used in our work. A double liftoff procedure was used to transfer the PS pattern to a silver particle array on an arbitrary substrate, achieving tunable control over the final metal particle diameter and spacing in the range of 50-150 nm and 100-200 nm, respectively. Additional control over particle shape and diameter can be obtained by modifying the substrate surface energy. For example, depositing silver on ITO-coated glass rather than a more hydrophilic clean glass substrate leads to a more hemispherical particle shape and a diameter reduction of 20%. Peak wavelength-selective reflection greater than 70% and total extinction greater than 90% were measured. The intensity, position and bandwidth of the main plasmon resonance of the arrays were shown to have minimal angle dependence up to at least 30° off normal.

  19. Comparison of three-dimensional printing and vacuum freeze-dried techniques for fabricating composite scaffolds

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Kai [Tianjin First Center Hospital, No. 24 Fukang Road, Tianjin, TJ 300192 (China); Li, Ruixin [Institute of Medical Equipment, Academy of Military and Medical Sciences, No. 106, Wandong Street, Hedong District, Tianjin 300000 (China); Jiang, Wenxue, E-mail: jiangortholivea@sina.cn [Tianjin First Center Hospital, No. 24 Fukang Road, Tianjin, TJ 300192 (China); Sun, Yufu [Tianjin First Center Hospital, No. 24 Fukang Road, Tianjin, TJ 300192 (China); Li, Hui [Tianjin Medical University General Hospital, No. 154 Anshan Road, Tianjin, TJ 300052 (China)

    2016-09-02

    In this study, the performances of different preparation methods of the scaffolds were analyzed for chondrocyte tissue engineering. Silk fibroin/collagen (SF/C) was fabricated using a vacuum freeze-dried technique and by 3D printing. The porosity, water absorption expansion rates, mechanical properties, and pore sizes of the resulting materials were evaluated. The proliferation and metabolism of the cells was detected at different time points using an MTT assay. Cell morphologies and distributions were observed by histological analysis and scanning electron microscopy (SEM). The porosity, water absorption expansion rate, and Young’s modulus of the material obtained via 3D printing were significantly higher than those obtained by the freeze-dried method, while the pore size did not differ significantly between the two methods. MTT assay results showed that the metabolism of cells seeded on the 3D printed scaffolds was more viable than the metabolism on the freeze-dried material. H&E staining of the scaffolds revealed that the number of cells in the 3D printed scaffold was higher in comparison to a similar measurement on the freeze-dried material. Consequently, stem cells grew well inside the 3D printed scaffolds, as measured by SEM, while the internal structure of the freeze-dried scaffold was disordered. Compared with the freeze-dried technique, the 3D printed scaffold exhibited better overall performance and was more suitable for cartilage tissue engineering. - Highlights: • Silk fibroin/collagen was fabricated using 3D printing. • Physical characterization and Cell compatibility were compared. • 3D printed scaffold exhibited better overall performance.

  20. Development of Ultraviolet (UV) Radiation Protective Fabric Using Combined Electrospinning and Electrospraying Technique

    Science.gov (United States)

    Sinha, Mukesh Kumar; Das, B. R.; Kumar, Kamal; Kishore, Brij; Prasad, N. Eswara

    2017-06-01

    The article reports a novel technique for functionization of nanoweb to develop ultraviolet (UV) radiation protective fabric. UV radiation protection effect is produced by combination of electrospinning and electrospraying technique. A nanofibrous web of polyvinylidene difluoride (PVDF) coated on polypropylene nonwoven fabric is produced by latest nanospider technology. Subsequently, web is functionalized by titanium dioxide (TiO2). The developed web is characterized for evaluation of surface morphology and other functional properties; mechanical, chemical, crystalline and thermal. An optimal (judicious) nanofibre spinning condition is achieved and established. The produced web is uniformly coated by defect free functional nanofibres in a continuous form of useable textile structural membrane for ultraviolet (UV) protective clothing. This research initiative succeeds in preparation and optimization of various nanowebs for UV protection. Field Emission Scanning Electron Microscope (FESEM) result reveals that PVDF webs photo-degradative behavior is non-accelerated, as compared to normal polymeric grade fibres. Functionalization with TiO2 has enhanced the photo-stability of webs. The ultraviolet protection factor of functionalized and non-functionalized nanowebs empirically evaluated to be 65 and 24 respectively. The developed coated layer could be exploited for developing various defence, para-military and civilian UV protective light weight clothing (tent, covers and shelter segments, combat suit, snow bound camouflaging nets). This research therefore, is conducted in an attempt to develop a scientific understanding of PVDF fibre coated webs for photo-degradation and applications for defence protective textiles. This technological research in laboratory scale could be translated into bulk productionization.

  1. Fabrication of multi-well chips for spheroid cultures and implantable constructs through rapid prototyping techniques.

    Science.gov (United States)

    Lopa, Silvia; Piraino, Francesco; Kemp, Raymond J; Di Caro, Clelia; Lovati, Arianna B; Di Giancamillo, Alessia; Moroni, Lorenzo; Peretti, Giuseppe M; Rasponi, Marco; Moretti, Matteo

    2015-07-01

    Three-dimensional (3D) culture models are widely used in basic and translational research. In this study, to generate and culture multiple 3D cell spheroids, we exploited laser ablation and replica molding for the fabrication of polydimethylsiloxane (PDMS) multi-well chips, which were validated using articular chondrocytes (ACs). Multi-well ACs spheroids were comparable or superior to standard spheroids, as revealed by glycosaminoglycan and type-II collagen deposition. Moreover, the use of our multi-well chips significantly reduced the operation time for cell seeding and medium refresh. Exploiting a similar approach, we used clinical-grade fibrin to generate implantable multi-well constructs allowing for the precise distribution of multiple cell types. Multi-well fibrin constructs were seeded with ACs generating high cell density regions, as shown by histology and cell fluorescent staining. Multi-well constructs were compared to standard constructs with homogeneously distributed ACs. After 7 days in vitro, expression of SOX9, ACAN, COL2A1, and COMP was increased in both constructs, with multi-well constructs expressing significantly higher levels of chondrogenic genes than standard constructs. After 5 weeks in vivo, we found that despite a dramatic size reduction, the cell distribution pattern was maintained and glycosaminoglycan content per wet weight was significantly increased respect to pre-implantation samples. In conclusion, multi-well chips for the generation and culture of multiple cell spheroids can be fabricated by low-cost rapid prototyping techniques. Furthermore, these techniques can be used to generate implantable constructs with defined architecture and controlled cell distribution, allowing for in vitro and in vivo investigation of cell interactions in a 3D environment.

  2. Development of the Technique for Fabricating Submicron Moiré Gratings on Metal Materials Using Focused Ion Beam Milling

    Institute of Scientific and Technical Information of China (English)

    DU Hua; XIE Hui-Min; GUO Zhi-Qiang; LUO Qiang; GU Chang-Zhi; QIANG Hai-Chang; RONG Li-Jian

    2007-01-01

    A focused gallium ion (Ga+) beam is used to fabricate micro/submicron spacing gratings on the surface of porous NiTi shape memory alloy (SMA). The crossing type of gratings with double-frequency (25001/mm and 50001/mm)using the focused ion beam (FIB) milling are successfully produced in a combination mode or superposition are obtained to study the micro-scale deformation of porous NiTi SMA. The grating fabrication technique is discussed in detail. The experimental results verify the feasibility of fabricating high frequency grating on metal surface using FIB milling.

  3. Properties and features of structure formation CuCr-contact alloys in electron beam cladding

    Energy Technology Data Exchange (ETDEWEB)

    Durakov, Vasiliy G., E-mail: electron@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Dampilon, Bair V., E-mail: dampilon@ispms.tsc.ru, E-mail: gnusov@rambler.ru; Gnyusov, Sergey F., E-mail: dampilon@ispms.tsc.ru, E-mail: gnusov@rambler.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    The microstructure and properties of the contact CuCr alloy produced by electron-beam cladding have been investigated. The effect of the electron beam cladding parameters and preheating temperature of the base metal on the structure and the properties of the coatings has been determined. The bimodal structure of the cladding coating has been established. The short circuit currents tests have been carried out according to the Weil-Dobke synthetic circuit simulating procedure developed for vacuum circuit breakers (VCB) test in real electric circuits. Test results have shown that the electron beam cladding (EBC) contact material has better breaking capacity than that of commercially fabricated sintered contact material. The application of the technology of electron beam cladding for production of contact material would significantly improve specific characteristics and reliability of vacuum switching equipment.

  4. Piezoelectric Micro- and Nanostructured Fibers Fabricated from Thermoplastic Nanocomposites Using a Fiber Drawing Technique: Comparative Study and Potential Applications.

    Science.gov (United States)

    Lu, Xin; Qu, Hang; Skorobogatiy, Maksim

    2017-02-28

    We report an all-polymer flexible piezoelectric fiber that uses both judiciously chosen geometry and advanced materials in order to enhance fiber piezoelectric response. The microstructured/nanostructured fiber features a soft hollow polycarbonate core surrounded by a spiral multilayer cladding consisting of alternating layers of piezoelectric nanocomposites (polyvinylidene enhanced with BaTiO3, PZT, or CNT) and conductive polymer (carbon-filled polyethylene). The conductive polymer layers serve as two electrodes, and they also form two spatially offset electric connectors on the fiber surface designed for the ease of connectorization. Kilometer-long piezoelectric fibers of sub-millimeter diameters are thermally drawn from a macroscopic preform. The fibers exhibit high output voltage of up to 6 V under moderate bending, and they show excellent mechanical and electrical durability in a cyclic bend-release test. The micron/nanosize multilayer structure enhances in-fiber poling efficiency due to the small distance between the conducting electrodes sandwiching the piezoelectric composite layers. Additionally, the spiral structure greatly increases the active area of the piezoelectric composite, thus promoting higher voltage generation and resulting in 10-100 higher power generation efficiency over the existing piezoelectric cables. Finally, we weave the fabricated piezoelectric fibers into technical textiles and demonstrate their potential applications in power generation when used as a sound detector, smart car seat upholstery, or wearable materials.

  5. Stone cladding engineering

    CERN Document Server

    Sousa Camposinhos, Rui de

    2014-01-01

    This volume presents new methodologies for the design of dimension stone based on the concepts of structural design while preserving the excellence of stonemasonry practice in façade engineering. Straightforward formulae are provided for computing action on cladding, with special emphasis on the effect of seismic forces, including an extensive general methodology applied to non-structural elements. Based on the Load and Resistance Factor Design Format (LRDF), minimum slab thickness formulae are presented that take into consideration stress concentrations analysis based on the Finite Element Method (FEM) for the most commonly used modern anchorage systems. Calculation examples allow designers to solve several anchorage engineering problems in a detailed and objective manner, underlining the key parameters. The design of the anchorage metal parts, either in stainless steel or aluminum, is also presented.

  6. Friction surface cladding: development of a solid state cladding process

    NARCIS (Netherlands)

    Stelt, van der Adrianus Anton

    2014-01-01

    Many industries including automotive, aerospace, electronics, shipbuilding, offshore, railway and heavy equipment employ surface modification technologies to change the surface properties of a manufactured product. Often, the surface is covered (coated) with a dissimilar clad layer for this purpose

  7. Solid dispersion matrix tablet comprising indomethacin-PEG-HPMC fabricated with fusion and mold technique

    Directory of Open Access Journals (Sweden)

    Mesnukul A

    2009-01-01

    Full Text Available The purpose of this study is to fabricate the polyethylene glycol matrix tablet by mold technique. Indomethacin and hydroxypropylmethylcellulose were used as model drug and polymer, respectively, in PEG matrix system. The physical and drug release characteristics of developed matrix tablet were studied. This inert carrier system comprising 7:3 polyethylene glycol 4000: polyethylene glycol 400 could effectively enhance the solubility of indomethacin and an addition of hydroxypropylmethylcellulose could sustain the drug release. Scanning electron microscope photomicrograph indicated the drug diffusion outward through the porous network of this developed matrix tablet into the dissolution fluid. Least square fitting the experimental dissolution data to the mathematical expressions (power law, first-order, Higuchi′s and zero-order indicated the drug release kinetics primarily as Fickian diffusion. Both the enhancement of drug dissolution and the prolongation of the drug release could be achieved for aqueous insoluble drug such as, indomethacin, by using polyethylene glycol-hydroxypropylmethylcellulose matrix system prepared with melting and mold technique.

  8. Creating tissues from textiles: scalable nonwoven manufacturing techniques for fabrication of tissue engineering scaffolds.

    Science.gov (United States)

    Tuin, S A; Pourdeyhimi, B; Loboa, E G

    2016-02-23

    Electrospun nonwovens have been used extensively for tissue engineering applications due to their inherent similarities with respect to fibre size and morphology to that of native extracellular matrix (ECM). However, fabrication of large scaffold constructs is time consuming, may require harsh organic solvents, and often results in mechanical properties inferior to the tissue being treated. In order to translate nonwoven based tissue engineering scaffold strategies to clinical use, a high throughput, repeatable, scalable, and economic manufacturing process is needed. We suggest that nonwoven industry standard high throughput manufacturing techniques (meltblowing, spunbond, and carding) can meet this need. In this study, meltblown, spunbond and carded poly(lactic acid) (PLA) nonwovens were evaluated as tissue engineering scaffolds using human adipose derived stem cells (hASC) and compared to electrospun nonwovens. Scaffolds were seeded with hASC and viability, proliferation, and differentiation were evaluated over the course of 3 weeks. We found that nonwovens manufactured via these industry standard, commercially relevant manufacturing techniques were capable of supporting hASC attachment, proliferation, and both adipogenic and osteogenic differentiation of hASC, making them promising candidates for commercialization and translation of nonwoven scaffold based tissue engineering strategies.

  9. Fabrication and structure characterization of ITO transparent conducting film by sol-gel technique

    Institute of Scientific and Technical Information of China (English)

    LI Zhi-hua; REN Dong-yan

    2007-01-01

    Using In(NO3)3-5H2O and acetylacetone as raw materials and anhydrous SnCl4 as dopant, the transparent conducting indium tin oxide(ITO) films were prepared by sol-gel and dip-coating technique. The phase transformation, structure properties and physical properties (sheet resistance and transmittance) of the films were investigated by DTA-TG, XRD, SEM, four-probe method and UV-Vis spectrometry. The results indicate that it is feasible to fabricate ITO films on the quartz substrates by sol-gel technique, and the ITO films are formed by accumulating of particles with the size of several decades of nanometers. The prepared ITO film has cubic bixbyite structure, and (111) is its preferred plane. After five-times dip-coating, the ITO film has a thickness less than 150 nm, a sheet resistance of 110 Ω/□, a resistivity of 1.65×10-3 Ω-cm and a transparency of 90%.

  10. Fabrication of uniformly cell-laden porous scaffolds using a gas-in-liquid templating technique.

    Science.gov (United States)

    Takei, Takayuki; Aokawa, Ryuta; Shigemitsu, Takamasa; Kawakami, Koei; Yoshida, Masahiro

    2015-11-01

    Design of porous scaffolds in tissue engineering field was challenging. Uniform immobilization of cells in the scaffolds with high porosity was essential for homogeneous tissue formation. The present study was aimed at fabricating uniformly cell-laden porous scaffolds with porosity >74% using the gas-in-liquid foam templating technique. To this end, we used gelatin, microbial transglutaminase and argon gas as a scaffold material, cross-linker of the protein and porogen of scaffold, respectively. We confirmed that a porosity of >74% could be achieved by increasing the gas volume delivered to a gelatin solution. Pore size in the scaffold could be controlled by stirring speed, stirring time and the pore size of the filter through which the gas passed. The foaming technique enabled us to uniformly immobilize a human hepatoblastoma cell line in scaffold. Engraftment efficiency of the cell line entrapped within the scaffold in nude mice was higher than that of cells in free-form. These results showed that the uniformly cell-laden porous scaffolds were promising for tissue engineering.

  11. A novel wet extrusion technique to fabricate self-assembled microfiber scaffolds for controlled drug delivery.

    Science.gov (United States)

    Lavin, Danya M; Harrison, Michael W; Tee, Louis Y; Wei, Karen A; Mathiowitz, Edith

    2012-10-01

    We have developed a novel wet extrusion process to fabricate nonwoven self-assembled microfiber scaffolds with uniform diameters less than 5 μm and without any postmanipulation. In this method, a poly(L-lactic acid) solution flows dropwise into a stirring nonsolvent bath, deforming into liquid polymer streams that self-assemble into a nonwoven microfiber scaffold. The ability to tune fiber diameter was achieved by decreasing polymer spin dope concentration and increasing the silicon oil to petroleum ether ratio of the nonsolvent spin bath. To demonstrate the drug delivery capabilities of scaffolds, heparin was encapsulated using a conventional water-in-oil (W/O) emulsion technique and a cryogenic emulsion technique developed in our laboratory. Spin dope preparation was found to significantly effect the release kinetics of self-assembled scaffolds by altering the interconnectivity of pores within the precipitating filaments. After 35 days, scaffolds prepared from W/O emulsions released up to 45% encapsulated heparin, whereas nearly 80% release of heparin was observed from cryogenic emulsion formulations. The versatility of our system, combined with the prolonged release of small molecules and the ability to control the homogeneity of self-assembling scaffolds, could be beneficial for many tissue regeneration and engineering applications.

  12. An Alternate Vista in Rehabilitation of Cranial Defects: Combining Digital and Manual Techniques to Fabricate a Hybrid Cranioplast.

    Science.gov (United States)

    Kaur, Harsimran; Nanda, Aditi; Koli, Dheeraj; Verma, Mahesh; Singh, Hukum; Bishnoi, Ishu; Pathak, Pooja; Gupta, Ankur

    2015-06-01

    The desired features of a cranioplast include providing an acceptable contour, continuity with the remaining skull (marginal adaptation), improvising the aesthetic outcome, providing a strengthened prosthesis to avoid fracture in case of repeat trauma, and protecting the remaining neurological structures. Combining digital and manual techniques to fabricate a hybrid polymethylmethacrylate cranioplast during the rehabilitation of a pediatric patient with cranial defect has been described. Utilization of digital techniques (rapid prototyping to obtain skull analog) and manual (hand) sculpting of the prosthesis strengthened with glass fiber enabled the authors to fabricate a hybrid cranioplast. Satisfactory outcome was achieved.

  13. Strategy and method for nanoporous cladding formation on silica optical fiber.

    Science.gov (United States)

    Chen, Hui; Tian, Fei; Liu, Kai; Kanka, Jiri; Du, Henry

    2016-06-15

    We demonstrate the proof of an innovative concept of fabricating nanostructured aluminum oxide cladding on silica optical fiber. Our fabrication strategy entails freeze-coating aluminum on silica fiber and its subsequent anodization, resulting in the formation of anodized aluminum oxide (AAO) cladding with highly organized nanopore channels vertically aligned to the fiber axis. We show that the structure (diameter of pore channels and the porosity) of AAO cladding can be controlled by varying anodization conditions such as the type and concentration of electrolyte solutions and applied voltage. The versatility of AAO as a cladding with tunable structural and optical characteristics and/or a host of other functional nanostructures within the pore channels has the potential to enable a new class of specialty optical fiber for new sensor architecture and applications.

  14. The state-of-the-art laser bio-cladding technology

    Science.gov (United States)

    Liu, Jichang; Fuh, J. Y. H.; Lü, L.

    2010-11-01

    The current state and future trend of laser bio-cladding technology are discussed. Laser bio-cladding is used in implants including fabrication of metal scaffolds and bio-coating on the scaffolds. Scaffolds have been fabricated from stainless steel, Co-based alloy or Ti alloy using laser cladding, and new laser-deposited Ti alloys have been developed. Calcium phosphate bioceramic coatings have been deposited on scaffolds with laser to improve the wear resistence and corrosion resistence of implants and to induce bone regeneration. The types of biomaterial devices currently available in the market include replacement heart valve prosthesis, dental implants, hip/knee implants, catheters, pacemakers, oxygenators and vascular grafts. Laser bio-cladding process is attracting more and more attentions of people.

  15. Characterisation of crack-like defects in the cladding

    Energy Technology Data Exchange (ETDEWEB)

    Tscharntke, D.; Tessaro, U.; Erhard, A. [Federal Inst. for Materials Research and Testing (BAM), Berlin (Germany); Schmitz, V. [Fraunhofer Inst. for Non-destructive Testing (IZFP), Saarbruecken (Germany); Mletzko, U. [Materials Testing Inst. of the Univ. of Stuttgart (MPA), Stuttgart (Germany)

    2004-07-01

    The results of a common research project of the Fraunhofer Institute for Nondestructive Testing (IZFP) in Saarbruecken, the Materials Testing Institute of the University of Stuttgart (MPA) and the Federal Institute for Materials Research and Testing (BAM) in Berlin are presented in the following. The measurements within the project shall give information about if and how characterisation of defects in the surface zone of cladded components is possible. On the basis of the measured data it should be possible to make a decision if the defect 1. is associated with the surface, 2. only lies in the cladding or in the base material, 3. extends from the cladding through to the base material. To achieve the project's aim measurements were carried out on different specimens, which are presented in conjunction with the following results. Thereby different inspection techniques and data interpretation algorithms were applied and the obtained results were compared. Inspection techniques employed include the impulse- echo- technique, the transmitter- receiver- technique and the time of flight diffraction technique (TOFD-technique). On some of the impulse- echo- measurements the synthetic- aperture- focussing- technique (SAFT) was applied. If possible the measurements were carried out on both sides of the specimens, that is coupling on the ferritic and on the cladded surface. Furthermore the influence of the angle of incidence, the direction of the weld process and the wave mode on the verifiability of the defects came also under investigation. This paper focuses on the results which were obtained at the BAM. (orig.)

  16. Novel Engineering and Fabrication Techniques Tested in Low-Noise- Research Fan Blades

    Science.gov (United States)

    Cunningham, Cameron C.

    2003-01-01

    A major source of fan noise in commercial turbofan engines is the interaction of the wake from the fan blades with the stationary vanes (stators) directly behind them. The Trailing Edge Blowing (TEB) project team at the NASA Glenn Research Center designed and fabricated new fan blades to study the effects of fan trailing edge blowing as a potential noise-reduction concept. The intent is to fill the rotor wake by supplying air to the rotor blade trailing edge at the proper conditions to minimize the wake deficit, and thus generate less noise. The TEB hardware is designed for the Active Noise Control Fan (ANCF) test rig in Glenn's Aeroacoustic Propulsion Laboratory. For this test, the air is fed from an external supply through the shaft of the rig. It is distributed to the base of each blade through an impeller, where it is forced into a plenum at the core of each blade. In actual engine configuration, air would most likely be bled from the compressor, but only at times when noise is an issue, such as takeoffs and landings. Glenn researchers designed and manufactured the blades in-house, using new techniques and concepts. The skins, which were designed for maximum strength in the directions of highest stress, were molded from multiple layers of carbon fiber. Considerable use was made of rapid prototyping techniques, such as laser sintering. The core was sintered from a lightweight polymer, and the retainer was CNC-machined (computer numerical control machined) from aluminum. All the components were joined with a cold-cure aerospace adhesive. These techniques and processes reduced the overall cost and allowed the new concept to be studied much sooner than would be possible using traditional fabrication methods. Since this test rig did not support the use of blade-monitoring techniques such as strain gauges, extensive bench testing was required to qualify the design. The blades were examined using a variety of methods including holography, pull tests (cyclic and

  17. 退火温度对异步轧制铜/铝复合板界面组织及力学性能的影响%Effect of annealing temperature on microstructure and mechanical properties of Cu/Al clad sheet fabricated by asymmetrical roll bonding

    Institute of Scientific and Technical Information of China (English)

    李小兵; 祖国胤; 王平

    2013-01-01

      研究退火温度对异步轧制法制备的铜/铝复合板界面组织及力学性能的影响,采用SEM观察界面组织形貌,结合EDX、XRD分析界面物相成分,采用显微硬度和室温拉伸实验表征复合板的力学性能。结果表明,异步轧制法制备的铜/铝复合板界面形变储能较高,退火温度为400℃时界面扩散明显;随着退火温度的升高,复合界面先后生成金属间化合物CuAl2、Cu9Al4、CuAl相,界面撕裂位置位于金属间化合物之间;界面层的显微硬度比基体的高,这是因为受到硬脆性化合物和高温软化的共同影响;退火温度越高,复合板抗拉强度越低,断裂伸长率越大。研究表明,异步轧制法制备的铜/铝复合板最佳退火温度为400℃。%The effects of annealing temperature on the interfacial microstructure and mechanical properties of Cu/Al clad sheet fabricated by asymmetrical roll bonding were investigated according to the microstructure observation by scanning electrical microscope (SEM) and the phase constituent measurement by energy dispersive X­ray detector (EDX) as well as X­ray diffractometer (XRD), in addition with the microhardness of interfacial zone and tensile test of clad sheet. The results indicate that the interfacial layer of Cu/Al clad sheet fabricated by asymmetrical roll bonding grows heavily at 400℃ due to the accumulated deform energy. The intermetallic compounds form in the order of CuAl2, Cu9Al4 and CuAl with increasing the annealing temperature, and peeling occurs between them. The interfacial microhardness is higher than that of the matrix due to the effect of annealing recovery and brittle intermetallic compound. The ultimate tensile strength decreases with rising the annealing temperature, while the elongation increases. According to the experiments, the optimal annealing temperature for Cu/Al clad sheet fabricated by asymmetrical roll bonding is 400 ℃.

  18. Optical monitoring of high power direct diode laser cladding

    Science.gov (United States)

    Liu, Shuang; Farahmand, Parisa; Kovacevic, Radovan

    2014-12-01

    Laser cladding is one of the most advanced surface modification techniques which can be used to build and repair high-value components. High power direct diode laser (HPDDL) offers unique quality and cost advantages over other lasers (CO2, Nd:YAG). Especially its rectangular laser beam with top-hat intensity distribution makes HPDDL an ideal tool for large area cladding. In order to utilize this technique successfully, the development of on-line monitoring and process control is necessary. In this study, an optical monitoring system consisting of a high-speed CCD camera, a pyrometer, and an infrared camera was used to analyze the mass- and heat-transfer in the cladding process. The particle transport in flight was viewed by a high-speed CCD camera; the interaction between powder flow and laser beam was observed by an infrared camera; and the thermal behavior of the molten pool was recorded by the pyrometer and the infrared camera. The effects of the processing parameters on the laser attenuation, particle heating and clad properties were investigated based on the obtained signals. The optical monitoring method improved the understanding about mutual interrelated phenomena in the cladding process.

  19. Deep surface rolling for fatigue life enhancement of laser clad aircraft aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhuang, W., E-mail: wyman.zhuang@dsto.defence.gov.au [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Liu, Q.; Djugum, R.; Sharp, P.K. [Aerospace Division, Defence Science and Technology Organisation, 506 Lorimer Street, Fishermans Bend, Victoria 3207 (Australia); Paradowska, A. [Australian Nuclear Science and Technology Organisation, Lucas Heights, NSW 2232 (Australia)

    2014-11-30

    Highlights: • Deep surface rolling as a post-repair enhancement technology was applied to the laser cladded 7075-T651 aluminium alloy specimens that simulated corrosion damage blend-out repair. • The residual stresses induced by the deep surface rolling process were measured. • The deep surface rolling process can introduce deep and high magnitude compressive residual stresses beyond the laser clad and substrate interface. • Spectrum fatigue test showed the fatigue life was significantly increased by deep surface rolling. - Abstract: Deep surface rolling can introduce deep compressive residual stresses into the surface of aircraft metallic structure to extend its fatigue life. To develop cost-effective aircraft structural repair technologies such as laser cladding, deep surface rolling was considered as an advanced post-repair surface enhancement technology. In this study, aluminium alloy 7075-T651 specimens with a blend-out region were first repaired using laser cladding technology. The surface of the laser cladding region was then treated by deep surface rolling. Fatigue testing was subsequently conducted for the laser clad, deep surface rolled and post-heat treated laser clad specimens. It was found that deep surface rolling can significantly improve the fatigue life in comparison with the laser clad baseline repair. In addition, three dimensional residual stresses were measured using neutron diffraction techniques. The results demonstrate that beneficial compressive residual stresses induced by deep surface rolling can reach considerable depths (more than 1.0 mm) below the laser clad surface.

  20. Microstructure and Abrasive Wear Performance of Ni-Wc Composite Microwave Clad

    Science.gov (United States)

    Bansal, Amit; Zafar, Sunny; Sharma, Apurbba Kumar

    2015-10-01

    In the present work, Ni-WC powder was deposited on mild steel substrate to develop clads through microwave hybrid heating technique. The cladding trials were carried out in an industrial microwave applicator at 1.1 kW for 540 s. The Ni-WC composite clads were characterized for microstructure and abrasive wear performance through combination of x-ray diffraction, electron and optical microscopy, microhardness, and wear tests. Phase analysis of the Ni-WC clad indicated the presence of stable carbides such as WC, W2C, Ni2W4C, and Fe6W6C. The microstructure study of the clad layer revealed the presence of a uniformly distributed interlocked WC-based reinforcement embedded in the Ni-based matrix. The average Vicker's microhardness in the clad layer was observed to be 1028 ± 90 HV, which was approximately three times the microhardness of the substrate. Abrasive wear resistance of the microwave clads was superior to the MS substrate. Abrasion was the main wear mechanism in the Ni-WC clads and the substrate samples. However, the presence of WC-based reinforcement in the composite clads reduced microcutting, resulting in enhanced wear resistance.

  1. COMPARISON OF INTERFACIAL SURFACE TENSION AND CAPILLARITY OF MAXILLARY COMPLETE DENTURES, FABRICATED BY CONVENTIONAL CUVETTE TECHNIQUE AND INJECTION MOLDING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Kalina Georgieva

    2016-09-01

    Full Text Available Purpose: The purpose of this in vivo study is to register the forces necessary to displace maxillary complete dentures fabricated by compression molding and injection molding techniques on one and the same patient and to compare the interfacial surface tension and capillarity which are achieved by both techniques. Material/Methods: Two maxillary complete dentures are made for each patient (total number of patients is 30 using both technologies. The magnitude of dislodging force is measured by a dynamometer. Results: Mean ± standard deviation for conventional cuvette technique is 17,53N ± 12,11N. Mean ± standard deviation for injection molding technique is 20,73N ± 13,89N. Analysis of variance (ANOVA revealed statistically significant differences in results achieved by conventional cuvette technique and injection molding technology. The results of injection technique were higher than those of compression molding technique (F=123,676, p< 0,001. Conclusions: Based on the results we suggest a standard for dislodging force of maxillary complete dentures fabricated by conventional cuvette technique- 13N, and by injection molding technology-15,5N. These values would guarantee good interfacial surface tension and capillarity. The injection molding technique was found to produce better fitting maxillary complete dentures when compared to compression molding technique. This would ensure better retention, less traumatic manifestations after insertion and higher patient’s comfort and satisfaction.

  2. Characterization and analysis of surface notches on Ti-alloy plates fabricated by additive manufacturing techniques

    Science.gov (United States)

    Chan, Kwai S.

    2015-12-01

    Rectangular plates of Ti-6Al-4V with extra low interstitial (ELI) were fabricated by layer-by-layer deposition techniques that included electron beam melting (EBM) and laser beam melting (LBM). The surface conditions of these plates were characterized using x-ray micro-computed tomography. The depth and radius of surface notch-like features on the LBM and EBM plates were measured from sectional images of individual virtual slices of the rectangular plates. The stress concentration factors of individual surface notches were computed and analyzed statistically to determine the appropriate distributions for the notch depth, notch radius, and stress concentration factor. These results were correlated with the fatigue life of the Ti-6Al-4V ELI alloys from an earlier investigation. A surface notch analysis was performed to assess the debit in the fatigue strength due to the surface notches. The assessment revealed that the fatigue lives of the additively manufactured plates with rough surface topographies and notch-like features are dominated by the fatigue crack growth of large cracks for both the LBM and EBM materials. The fatigue strength reduction due to the surface notches can be as large as 60%-75%. It is concluded that for better fatigue performance, the surface notches on EBM and LBM materials need to be removed by machining and the surface roughness be improved to a surface finish of about 1 μm.

  3. Measuring Structural Parameters of Knitted Fabrics by Digital Image Processing Techniques

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    In the knitting industry the measurements of the stitchdensity and the stitch length are usually done manually,which may lead to lower efficiency and less definition and also bring subjective ideas into the test results. In order to improve the effect we can measure with Digital Image Processing Techniques. A piece of sample is scanned into computer and changed into a digital image, which is processed with media filtering. To acquire the powerspectrum, the image in the spatial domain is converted into the frequency domain. Picking up the characteristic points describing the stitch density and the stitch length separately in the power spectra and reconstructing them, the values of the stitch density and the stitch length could be calculated.When measuring the stitch length, we should establish a geometric model of the stitch based on the digital image processing, which provides a method to transform the stitch length in the two-dimension space into the three-dimension space and to measure the value of the stitch length more accurately. This method also provides a new way to measure the stitch length without damaging the fabric.

  4. Fabrication of conventional and nanostructured NiCrC coatings via HVAF technique

    Institute of Scientific and Technical Information of China (English)

    TAO Kai; ZHANG Jie; CUI Hua; ZHOU Xiang-lin; ZHANG Ji-shan

    2008-01-01

    The conventional and nanostructured NiCrC (with chemical composition of 80%NiCr-20%CrC) coatings with high quality were fabricated via high velocity air-fuel(HVAF) spraying technique. The microstructures of these coatings were characterized by means of metallographic microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffractometry. A Vickers microhardness tester was used to determine the mechanical properties of the as-sprayed coatings. The single-line approximation(SLA) method was employed to calculate the grain size and microstrain of as-sprayed nanostructured coating based on the XRD data. The results show that nanostructured NiCrC coating possesses a more uniform and denser microstructure, much higher microhardness and better fracture toughness than its conventional counterpart. Both TEM observation and calculation results based on XRD profile show that as-sprayed nanostructured NiCrC coating has a homogeneous nanocrystalline microstructure with an average grain size of 40 nm.

  5. Fabrication and characterization of Ni–Zr composite coatings using electrodepositing technique

    Energy Technology Data Exchange (ETDEWEB)

    Cai, Fei [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Jiang, Chuanhai, E-mail: chuanhaijiang1963@163.com [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Zhang, Zhongquan [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Muttini, Enzo [ICMMO/LEMHE, UMR 8182, Université Paris-Sud 11, Orsay Cedex 91405 (France); Fu, Peng; Zhao, Yuantao [School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240 (China); Ji, Vincent [ICMMO/LEMHE, UMR 8182, Université Paris-Sud 11, Orsay Cedex 91405 (France)

    2015-06-25

    Highlights: • A novel Ni–Zr coatings with higher Zr content were fabricated. • Increasing Zr content resulted in the (1 1 1) preferred orientation. • The (1 1 1) preferred orientation increased the corrosion resistance. • Relationship between corrosion and Zr content, grain and texture was discussed. - Abstract: The main goal of this research is to prepare Ni–Zr composite coatings with different amounts of Zr micro-particles by using electrodeposition technology. Different characterization techniques including X-ray diffractometer (XRD), field emission scanning electron microscopy (FESEM) and Energy Dispersive X-ray Spectroscopy (EDX) were used to investigate the effects of Zr micro-particle contents on the surface morphology, texture, grain size, residual stress and hardness of the Ni–Zr composite coatings. The electrochemical impedance and potentiodynamic polarization measurements were also used to examine the corrosion resistance. As the Zr contents in the Ni–Zr composite coating increased, the (2 0 0) texture changed to the (1 1 1) texture, the grain size decreased, the residual stress and hardness increased. The anti-corrosion properties of the Ni–Zr composite coatings could be linked to several reasons such as the amount of Zr micro-particles in the deposits, a decrease in grain size, and a change in the texture of the deposits.

  6. Characterization of clays used in the fabrication of traditional brazilian ceramic pans: culture and technique

    Energy Technology Data Exchange (ETDEWEB)

    Borlini, Monica Castoldi; Aguiar, Mariane Costalonga de, E-mail: mborlini@cetem.gov.br, E-mail: maricostalonga2@gmail.com [Centro de Tecnologia Mineral (CETEM/MCT), Cachoeiro de Itapemirim, ES (Brazil). Centro de Tecnologia Mineral; Vieira, Carlos Mauricio Fontes; Monteiro, Sergio Neves, E-mail: vieira@uenf.br, E-mail: sergio.neves@ig.com.br [Universidade Estadual do Norte Fluminense (LAMAV/UENF), Campos dos Goytacazes, RJ (Brazil). Laboratorio de Materiais Avancados

    2009-07-01

    The fabrication process of clay pans in the state of Espirito Santo, southeast of Brazil, is a recognized part of the country's popular culture. In Goiabeiras, a district of the state capital Vitoria, the traditional production of these pans is the source of income for many families. The technique used in these ceramic pans is of indigenous origin, characterized by manual molding, outdoor burning and application of tannin dye. The clay pans are distributed to several Brazilian states and are nowadays conquering the external market. In producing these pans, two types of, yellow and gray, clays are used. The actual source of raw material comes from the deposit of the Mulemba valley, where a concern on the possibility of exhaustion exists. The objective of this study was then to characterize these two types of clays and so contribute to the continuity of traditional clay pan production by knowing the characteristics of the local clays in case of an eventual need for their replacement. Chemical analysis, X-ray diffraction, particle size distribution, plasticity and thermal analysis of the clays were performed. The results showed that the clays are high plasticity kaolinite with considerable amounts of SiO{sub 2} and Al{sub 2}O{sub 3} as well as of alkaline oxides, earth alkaline oxides and Fe{sub 2}O{sub 3}. (author)

  7. Experimental investigation on liquid-phase fabrication techniques for multilayer infrared hollow fiber

    Science.gov (United States)

    Sun, Bang-Shan; Zeng, Xuan; Iwai, Katsumasa; Miyagi, Mitsunobu; Chi, Nan; Shi, Yi-Wei

    2011-07-01

    Infrared hollow fiber with metal and dielectric inner-coatings has found applications in medical and industrial fields. It is a commonly used method to lower the loss by inner-coating multi dielectric layers. In this paper, SiO 2 and AgI were selected to fabricate the multilayer mid-infrared hollow fiber. Liquid-phase coating techniques were experimentally discussed in order to control the film thickness. It is shown that concentration and flow speed of the coating solution are key parameters to modify SiO 2 film thickness. AgI film was obtained by firstly coating a silver layer and then iodinating the silver layer into AgI. SiO 2 and AgI films were deposited orderly on the inner wall of a 0.7-mm bore glass capillary. Both thicknesses for SiO 2 and AgI films were well controlled and optimized according to the theoretical calculation. The measured infrared loss spectrum of SiO 2/AgI/SiO 2/Ag multilayer hollow fiber has a good agreement with the calculated result and shows band gap effect around the wavelength of 5.3 μm.

  8. Organic Lasers: Recent Developments on Materials, Device Geometries, and Fabrication Techniques.

    Science.gov (United States)

    Kuehne, Alexander J C; Gather, Malte C

    2016-11-09

    Organic dyes have been used as gain medium for lasers since the 1960s, long before the advent of today's organic electronic devices. Organic gain materials are highly attractive for lasing due to their chemical tunability and large stimulated emission cross section. While the traditional dye laser has been largely replaced by solid-state lasers, a number of new and miniaturized organic lasers have emerged that hold great potential for lab-on-chip applications, biointegration, low-cost sensing and related areas, which benefit from the unique properties of organic gain materials. On the fundamental level, these include high exciton binding energy, low refractive index (compared to inorganic semiconductors), and ease of spectral and chemical tuning. On a technological level, mechanical flexibility and compatibility with simple processing techniques such as printing, roll-to-roll, self-assembly, and soft-lithography are most relevant. Here, the authors provide a comprehensive review of the developments in the field over the past decade, discussing recent advances in organic gain materials, which are today often based on solid-state organic semiconductors, as well as optical feedback structures, and device fabrication. Recent efforts toward continuous wave operation and electrical pumping of solid-state organic lasers are reviewed, and new device concepts and emerging applications are summarized.

  9. Electrical Characterization and Comparison of CIGS Solar Cells Made with Different Structures and Fabrication Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Garris, Rebekah L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Johnston, Steven [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Mansfield, Lorelle M [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Guthrey, Harvey L [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Li, Jian V. [Formerly NREL; Ramanathan, Kannan [Formerly NREL

    2017-08-31

    In a previous paper [1], we reported on Cu(In,Ga)Se2-based (CIGS) solar cell samples collected from different research laboratories and industrial companies with the purpose of understanding the range of CIGS materials that can lead to high-quality and high-efficiency solar panels. Here, we report on electrical measurements of those same samples. Electron-beam induced current and time-resolved photoluminescence (TRPL) gave insights about the collection probability and the lifetime of carriers generated in each absorber. Capacitance and drive-level capacitance profiling revealed nonuniformity in carrier-density profiles. Admittance spectroscopy revealed small activation energies (= 0.03 eV) indicative of the inversion strength, larger activation energies (> 0.1 eV) reflective of thermal activation of absorber conductivity and a deeper defect level. Deep-level transient spectroscopy (DLTS) probed deep hole-trapping defects and showed that all samples in this study had a majority-carrier defect with activation energy between 0.3 eV and 0.9 eV. Optical-DLTS revealed deep electron-trapping defects in several of the CIGS samples. This work focused on revealing similarities and differences between high-quality CIGS solar cells made with various structures and fabrication techniques.

  10. Design and Fabrication of Edge Filter Using Absorbed ZnS Single Layer Prepared by Flash Evaporation Technique

    Science.gov (United States)

    Habubi, Nadir F.; Mishjil, Khudheir A.; Rashid, Hayfa G.; Mansour, H. L.

    Long-wave pass edge filter of high transmittance and wide bandpass have been designed and fabricated using on a single weakly absorbed ZnS thin film material of thickness of about 300 nm which was prepared by using the flash evaporation technique. The design was based on characteristic matrix theory, taking into account the effect of dispersion phenomena for all spectral wavelength.

  11. Simulation of accident and normal fuel rod work with Zr-cladding

    Energy Technology Data Exchange (ETDEWEB)

    Tutnov, Anton A.; Tutnov, Alexander A. [Russian Research Centre, Moscow (Russian Federation). Kurchatov Inst.

    1995-12-31

    The technique of simulation of heat-physics, strength and safety characteristics of reactor RBMK and WWER rods under steady-state, transient and accident conditions is presented. That technique is used in mechanic and heat physics codes PULSAR-2 and STALACTITE. Simulation in both full scale and the most stress-loading part of cladding statement under accident conditions are considered. In this zone local swelling and cladding failure are possible. The accident simulation is based on the mechanical creep-plasticity problem solution in three-dimensional approach. The local cladding swelling is initiated with determining of little hot spot on the clad with several degrees temperature departure from average value. Mechanical problem is solved by finite elements method. Interaction of Zr with steam is taken in to account. Fuel and cladding melting, shortness and dispersion formation processes are simulated under subsequent rods warming up. (author). 2 refs., 6 figs.

  12. Microstructural and electrochemical characterization of laser deposited 18-10 austenitic stainless steel clad layers

    Energy Technology Data Exchange (ETDEWEB)

    Fouquet, F. (GEMPPM/CALFETMAT, 69 Villeurbanne (France)); Sallamand, P. (GEMPPM/CALFETMAT, 69 Villeurbanne (France)); Millet, J.P. (GEMPPM/CALFETMAT, 69 Villeurbanne (France) Physicochimie Industrielle, 69 Villeurbanne (France)); Frenk, A. (GEMPPM/CALFETMAT, 69 Villeurbanne (France) Centre de Traitement des Materiaux par Laser (CTML), Ecole Polytechnique Federale de Lausanne (Switzerland)); Wagniere, J.D. (GEMPPM/CALFETMAT, 69 Villeurbanne (France) Centre de Traitement des Materiaux par Laser (CTML), Ecole Polytechnique Federale de Lausanne (Switzerland))

    1993-11-01

    The present work reports on 18-10 stainless steel coatings produced by laser powder cladding technique on a mild steel. Uniform clad layers - about 600 [mu]m thick - have been produced through partially overlapping single cladding tracks. The clad layers thus obtained show excellent adherence, no cracks, few porosities and good chemical homogeneity. The microstructure is dendritic or cellular. Dentrites or cells have an austenitic structure and a small amount of [delta]-ferrite is detected in the interdendritic areas. The corrosion resistance of the clad layers is tested by electrochemical techniques in various neutral or acidified aqueous saline media, deaerated or naturally aerated. In every case, the coatings show an excellent uniform corrosion resistance. (orig.).

  13. Double Clad Er-doped Fiber Amplifier

    Institute of Scientific and Technical Information of China (English)

    FU Yong-jun; MAO Xiang-qiao; WEI Huai; LI jian

    2007-01-01

    Presented is a theoretical study of double-clad Er-doped fiber power amplifier(EDFA). Two kinds of double clad fibers(DCF) with rectangular and "flower" inner clad shapes are studied, and these fibers have different coupling constants and propagation losses. We calculate the effective pump power absorption ratio along the fiber with different coupling constants from the first cladding to the doped core and with different propagation losses for the power in the inner cladding. Then the gains of the double clad Er-doped fiber amplifiers versus fiber lengths are calculated using the EDFA model based on propagation and rate equations of a homogeneous, two-level medium.

  14. Experimental and numerical investigation on cladding of corrosion-erosion resistant materials by a high power direct diode laser

    Science.gov (United States)

    Farahmand, Parisa

    In oil and gas industry, soil particles, crude oil, natural gas, particle-laden liquids, and seawater can carry various highly aggressive elements, which accelerate the material degradation of component surfaces by combination of slurry erosion, corrosion, and wear mechanisms. This material degradation results into the loss of mechanical properties such as strength, ductility, and impact strength; leading to detachment, delamination, cracking, and ultimately premature failure of components. Since the failure of high valued equipment needs considerable cost and time to be repaired or replaced, minimizing the tribological failure of equipment under aggressive environment has been gaining increased interest. It is widely recognized that effective management of degradation mechanisms will contribute towards the optimization of maintenance, monitoring, and inspection costs. The hardfacing techniques have been widely used to enhance the resistance of surfaces against degradation mechanisms. Applying a surface coating improves wear and corrosion resistance and ensures reliability and long-term performance of coated parts. A protective layer or barrier on the components avoids the direct mechanical and chemical contacts of tool surfaces with process media and will reduce the material loss and ultimately its failure. Laser cladding as an advanced hardfacing technique has been widely used for industrial applications in order to develop a protective coating with desired material properties. During the laser cladding, coating material is fused into the base material by means of a laser beam in order to rebuild a damaged part's surface or to enhance its surface function. In the hardfacing techniques such as atmospheric plasma spraying (APS), high velocity oxygen-fuel (HVOF), and laser cladding, mixing of coating materials with underneath surface has to be minimized in order to utilize the properties of the coating material most effectively. In this regard, laser cladding offers

  15. Fit accuracy of metal partial removable dental prosthesis frameworks fabricated by traditional or light curing modeling material technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    Mohammad Tarek M. Anan

    2015-07-01

    Conclusion: Within the limitations of this study, it can be concluded that the fit of the LCMT-fabricated frameworks was better than the fit of the TT-fabricated frameworks. The framework fit can differ according to the span of the edentate ridge and the fabrication technique for the metal framework.

  16. Research on tensile fracture process of polyester woven fabric based on AE technique and HHT

    Directory of Open Access Journals (Sweden)

    Yajing XUE

    2016-10-01

    Full Text Available In order to obtain and study time-frequency characteristics of fabric tensile failure modes, four kinds of fabrics is woven with changing different fabric organizational structures and weft densities, dynamic audio signals for different fabrics in tensile failure process is collected with the aid of self-built acoustic emission detection system on the conventional fabric tensile tester, and the collected signal is analyzed and processed by using Matlab software to run a program compiled based on Hilbert Huang transform. The results show that AE signal curve is completely corresponding to tensile load-displacement curve in fabric tensile process, and characterizations of three failure modes about structure change, yarn deformation, and yarn fracture can be clearly distinguished. The characteristic frequency of four kinds of fabrics in structure change stage is the same as 100 Hz, which can be derived from the same source (orthogonal friction of yarns, and has nothing to do with the fabric organizational structure or density. The structure change stage has something to do with yarn strength utilization in such aspects as the AE signals characteristics of duration, amplitude, energy, and so on.

  17. Development of Multifunctional Anti Aging Military Raincoat Fabric by Using Fitting Technique

    Directory of Open Access Journals (Sweden)

    Chen Chun Xia

    2016-01-01

    Full Text Available Use Woodland camouflage paint Oxford fabric as base cloth, first the light pressure processing was used on the fabric, and then use polyurethane which has high water vapor permeability performance and other various additives as face glue and Bottom glue, the fabric was compounded a thin macromolecule hydrophilic polymer PU film, the fabric was water allocation processed after stripping, At last the fabric will have high performance of the windproof, waterproof and moisture permeability. After testing, the performance index of the fabric are: the smoothness appearance of fabrics after cleaning≥grade4.0; hydrostatic pressure≥10000mmH2O, after 20 times washing≥5000mmH2O, The surface water repellency level≥grade 4.0,after 20 times washing≥grade3.0, water vapor permeability≥3500g/(m2·24h; Electrostatic charge density≥2.5uc/m2; humid air accelerated aging grade≥4.0.Test data shows that the designed functional fabric meet the technology requirement of the standards, meet the demand of the customer’s use requirements.

  18. Micro-beam and pulsed laser beam techniques for the micro-fabrication of diamond surface and bulk structures

    Energy Technology Data Exchange (ETDEWEB)

    Sciortino, S. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Bellini, M. [European Laboratory for Non-Linear Spectroscopy, Via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Istituto Nazionale di Ottica (INO-CNR), Largo Enrico Fermi 6, 50125 Firenze (Italy); Bosia, F. [Physics Department and “Nanostructured Interfaces and Surfaces” Inter-departmental Centre, University of Torino, via P. Giuria 1, 10125 Torino (Italy); INFN Sezione di Torino, via P. Giuria 1, 10125 Torino (Italy); Calusi, S. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Corsi, C. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); European Laboratory for Non-Linear Spectroscopy, Via Nello Carrara 1, 50019 Sesto Fiorentino (Italy); Czelusniak, C. [Dipartimento di Fisica e Astronomia, Università di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); Gelli, N. [Istituto Nazionale di Fisica Nucleare (INFN), Sezione di Firenze, Via Sansone 1, I-50019 Sesto Fiorentino, Firenze (Italy); and others

    2015-04-01

    Micro-fabrication in diamond is applicable in a wide set of emerging technologies, exploiting the exceptional characteristics of diamond for application in bio-physics, photonics and radiation detection. Micro ion-beam irradiation and pulsed laser irradiation are complementary techniques, which permit the implementation of complex geometries, by modification and functionalization of surface and/or bulk material, modifying the optical, electrical and mechanical characteristics of the material. In this article we summarize the work done in Florence (Italy), concerning ion beam and pulsed laser beam micro-fabrication in diamond.

  19. Fabrication of complete dentures in three visits using existing prosthesis-a simplified technique for geriatric patients.

    Science.gov (United States)

    Kulkarni, Rahul S; Pawar, Ravindra S

    2017-03-01

    Complete edentulism often limits patients' ability to masticate and perform other oral functions, resulting in a reduction of oral-health-related quality of life. Although the two-implant mandibular overdenture may be considered as a minimum standard of treatment of complete edentulism, patients often prefer conventional complete dentures due to cost and surgical procedures related to implant supported dentures. Many complete denture patients may have limited access to dental care due to socioeconomic or health issues, hence there is a need in simplification of complete denture fabrication. Researchers have proposed "simplified" techniques to fabricate complete dentures by eliminating two stage impression procedures facebow transfer, and articulator programming, with impressive initial results. However, long-term clinical data of these techniques is unavailable. A novel technique for fabricating simplified complete dentures in three visits, using patient's existing dentures is presented here. Unlike previously described techniques on "simplified" dentures, this technique does not eliminate vital steps such as border-molded impressions, facebow transfer, verification of centric relations during try-in, programming of the articulator, and balancing procedures. © 2016 Special Care Dentistry Association and Wiley Periodicals, Inc.

  20. Characterization of Hydrogen Content in ZIRCALOY-4 Nuclear Fuel Cladding

    Science.gov (United States)

    Pfeif, E. A.; Lasseigne, A. N.; Krzywosz, K.; Mader, E. V.; Mishra, B.; Olson, D. L.

    2010-02-01

    Assessment of hydrogen uptake of underwater nuclear fuel clad and component materials will enable improved monitoring of fuel health. Zirconium alloys are used in nuclear reactors as fuel cladding, fuel channels, guide tubes and spacer grids, and are available for inspection in spent fuel pools. With increasing reactor exposure zirconium alloys experience hydrogen ingress due to neutron interactions and water-side corrosion that is not easily quantified without destructive hot cell examination. Contact and non-contact nondestructive techniques, using Seebeck coefficient measurements and low frequency impedance spectroscopy, to assess the hydrogen content and hydride formation within zircaloy 4 material that are submerged to simulate spent fuel pools are presented.

  1. Friction surface cladding: An exploratory study of a new solid state cladding process

    NARCIS (Netherlands)

    Liu, S.J.; Bor, T.C.; Stelt, van der A.A.; Geijselaers, H.J.M.; Kwakernaak, C.; Kooijman, A.M.; Mol, J.M.C.; Akkerman, R.; Boogaard, van den A.H.

    2015-01-01

    Friction surface cladding is a newly developed solid state cladding process to manufacture thin metallic layers on a substrate. In this study the influence of process conditions on the clad layer appearance and the mechanical properties of both the clad layer and the substrate were investigated. Thi

  2. Design and Fabrication Technique of the Key Components for Very High Temperature Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Song, Ki Nam; Kim, Yong Wan

    2006-12-15

    The gas outlet temperature of Very High Temperature Reactor (VHTR) may be beyond the capability of conventional metallic materials. The requirement of the gas outlet temperature of 950 .deg. C will result in operating temperatures for metallic core components that will approach very high temperature on some cases. The materials that are capable of withstanding this temperature should be prepared, or nonmetallic materials will be required for limited components. The Ni-base alloys such as Alloy 617, Hastelloy X, XR, Incoloy 800H, and Haynes 230 are being investigated to apply them on components operated in high temperature. Currently available national and international codes and procedures are needed reviewed to design the components for HTGR/VHTR. Seven codes and procedures, including five ASME Codes and Code cases, one French code (RCC-MR), and on British Procedure (R5) were reviewed. The scope of the code and code cases needs to be expanded to include the materials with allowable temperatures of 950 .deg. C and higher. The selection of compact heat exchangers technology depends on the operating conditions such as pressure, flow rates, temperature, but also on other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. Welding, brazing, and diffusion bonding are considered proper joining processes for the heat exchanger operating in the high temperature and high pressure conditions without leakage. Because VHTRs require high temperature operations, various controlled materials, thick vessels, dissimilar metal joints, and precise controls of microstructure in weldment, the more advanced joining processes are needed than PWRs. The improved solid joining techniques are considered for the IHX fabrication. The weldability for Alloy 617 and Haynes 230 using GTAW and SMAW processes was investigated by CEA.

  3. Transformation of eutectic emulsion to nanosuspension fabricating with solvent evaporation and ultrasonication technique

    Directory of Open Access Journals (Sweden)

    Phaechamud T

    2016-06-01

    Full Text Available Thawatchai Phaechamud,1 Sarun Tuntarawongsa2 1Department of Pharmaceutical Technology, 2Pharmaceutical Intelligence Unit Prachote Plengwittaya, Faculty of Pharmacy, Silpakorn University, Nakhon Pathom, Thailand Abstract: Eutectic solvent can solubilize high amount of some therapeutic compounds. Volatile eutectic solvent is interesting to be used as solvent in the preparation of nanosuspension with emulsion solvent evaporation technique. The mechanism of transformation from the eutectic emulsion to nanosuspension was investigated in this study. The 30% w/w ibuprofen eutectic solution was used as the internal phase, and the external phase is composed of Tween 80 as emulsifier. Ibuprofen nanosuspension was prepared by eutectic emulsion solvent evaporating method followed with ultrasonication. During evaporation process, the ibuprofen concentration in emulsion droplets was increased leading to a drug supersaturation but did not immediately recrystallize because of low glass transition temperature (Tg of ibuprofen. The contact angle of the internal phase on ibuprofen was apparently lower than that of the external phase at all times of evaporation, indicating that the ibuprofen crystals were preferentially wetted by the internal phase than the external phase. From calculated dewetting value ibuprofen crystallization occurred in the droplet. Crystallization of the drug was initiated with external mechanical force, and the particle size of the drug was larger due to Ostwald ripening. Cavitation force from ultrasonication minimized the ibuprofen crystals to the nanoscale. Particle size and zeta potential of formulated ibuprofen nanosuspension were 330.87±51.49 nm and -31.1±1.6 mV, respectively, and exhibited a fast dissolution. Therefore, the combination of eutectic emulsion solvent evaporation method with ultrasonication was favorable for fabricating an ibuprofen nanosuspension, and the transformation mechanism was attained successfully. Keywords

  4. Transformation of eutectic emulsion to nanosuspension fabricating with solvent evaporation and ultrasonication technique.

    Science.gov (United States)

    Phaechamud, Thawatchai; Tuntarawongsa, Sarun

    2016-01-01

    Eutectic solvent can solubilize high amount of some therapeutic compounds. Volatile eutectic solvent is interesting to be used as solvent in the preparation of nanosuspension with emulsion solvent evaporation technique. The mechanism of transformation from the eutectic emulsion to nanosuspension was investigated in this study. The 30% w/w ibuprofen eutectic solution was used as the internal phase, and the external phase is composed of Tween 80 as emulsifier. Ibuprofen nanosuspension was prepared by eutectic emulsion solvent evaporating method followed with ultrasonication. During evaporation process, the ibuprofen concentration in emulsion droplets was increased leading to a drug supersaturation but did not immediately recrystallize because of low glass transition temperature (T g) of ibuprofen. The contact angle of the internal phase on ibuprofen was apparently lower than that of the external phase at all times of evaporation, indicating that the ibuprofen crystals were preferentially wetted by the internal phase than the external phase. From calculated dewetting value ibuprofen crystallization occurred in the droplet. Crystallization of the drug was initiated with external mechanical force, and the particle size of the drug was larger due to Ostwald ripening. Cavitation force from ultrasonication minimized the ibuprofen crystals to the nanoscale. Particle size and zeta potential of formulated ibuprofen nanosuspension were 330.87±51.49 nm and -31.1±1.6 mV, respectively, and exhibited a fast dissolution. Therefore, the combination of eutectic emulsion solvent evaporation method with ultrasonication was favorable for fabricating an ibuprofen nanosuspension, and the transformation mechanism was attained successfully.

  5. Fabricating sub-collimating grids for an x-ray solar imaging spectrometer using LIGA techniques

    Energy Technology Data Exchange (ETDEWEB)

    Brennen, R.A.; Hecht, M.H.; Wiberg, D.V. [Jet Propulsion Lab., Pasadena, CA (United States)] [and others

    1997-04-01

    The HESSI mission proposes to perform high resolution imaging and spectroscopy observations in the soft X-ray, hard X-ray, and gamma-ray regimes, with finer angular resolution (nearly 2 arcseconds) and finer energy resolution (approximately 1 keV) than has been previously possible. This combination of imaging and spectroscopy is achieved with a set of Rotating Modulation Collimators placed in front of an array of cooled germanium and silicon detectors. A set of 12 bi-grid collimators, each of which consists of a pair of identically pitched, widely-separated grids, is used to provide the imaging. Each grid consists of a planar array of equally-spaced, parallel, X-ray opaque slats separated by X-ray transparent slits. If the slits of each grid are parallel to each other and the pitch is identical for the two grids, then the transmission through the grid pair depends on the direction of incidence of the incoming X-rays. For slits and slats of equal width, the transmission varies between zero and 50% depending on whether the shadows of the slats in the top grid fall on the slits or slats of the lower grid. A complete transmission cycle from zero to 50% and back to zero corresponds to a change in source direction that is given by p/L, where L is the separation between the grids. The authors describe a deep etch lithography technique developed to fabricate the grids which have pitches below 100 {micro}m. They use a free standing sheet of PMMA as a base for the process, and use the ALS facility to perform the exposures of the PMMA.

  6. Wafer-scale fabrication of high-aspect ratio nanochannels based on edge-lithography technique.

    Science.gov (United States)

    Xie, Quan; Zhou, Qing; Xie, Fei; Sang, Jianming; Wang, Wei; Zhang, Haixia Alice; Wu, Wengang; Li, Zhihong

    2012-03-01

    This paper introduced a wafer-scale fabrication approach for the preparation of nanochannels with high-aspect ratio (the ratio of the channel depth to its width). Edge lithography was used to pattern nanogaps in an aluminum film, which was functioned as deep reactive ion etching mask thereafter to form the nanochannel. Nanochannels with aspect ratio up to 172 and width down to 44 nm were successfully fabricated on a 4-inch Si wafer with width nonuniformity less than 13.6%. A microfluidic chip integrated with nanometer-sized filters was successfully fabricated by utilizing the present method for geometric-controllable nanoparticle packing.

  7. Clad Degradation - FEPs Screening Arguments

    Energy Technology Data Exchange (ETDEWEB)

    E. Siegmann

    2004-03-17

    The purpose of this report is to document the screening of the cladding degradation features, events, and processes (FEPs) for commercial spent nuclear fuel (CSNF). This report also addresses the effect of some FEPs on both the cladding and the CSNF, DSNF, and HLW waste forms where it was considered appropriate to address the effects on both materials together. This report summarizes the work of others to screen clad degradation FEPs in a manner consistent with, and used in, the Total System Performance Assessment-License Application (TSPA-LA). This document was prepared according to ''Technical Work Plan for Waste Form Degradation Modeling, Testing, and Analyses in Support of LA'' (BSC 2004a [DIRS 167796]).

  8. Fabrication of high sensitivity 3D nanoSQUIDs based on a focused ion beam sculpting technique

    Science.gov (United States)

    De Leo, Natascia; Fretto, Matteo; Lacquaniti, Vincenzo; Granata, Carmine; Vettoliere, Antonio

    2016-09-01

    In this paper a nanofabrication process, based on a focused ion beam (FIB) nanosculpting technique, for high sensitivity three-dimensional nanoscale superconducting quantum interference devices (nanoSQUIDs) is reported. The crucial steps of the fabrication process are described, as are some peculiar features of the superconductor-normal metal-insulator-superconductor (SNIS) Josephson junctions, which may useful for applications in cryocooler systems. This fabrication procedure is employed to fabricate sandwich nanojunctions and high sensitivity nanoSQUIDs. Specifically, the superconductive nanosensors have a rectangular loop of 1 × 0.2-0.4 μm2 interrupted by two square Nb/Al-AlO x /Nb SNIS Josephson junctions with side lengths of 0.3 μm. The characterization of a typical nanoSQUID has been carried out and a spectral density of magnetic flux noise as low as 0.8 μΦ0 Hz-1/2 has been measured.

  9. Investigation on laser cladding of MoSi2 powder on steel

    Institute of Scientific and Technical Information of China (English)

    Laiqi Zhang; Guangnan Chen; Zuqing Sun

    2005-01-01

    The feasibility of the fabrication of coatings for elevated-temperature structural applications by laser cladding MoSi2 powder on steel was investigated. A dense and crack-free fine coating, well-bonded with the substrate has been obtained by this technique.This coating consists of FeMoSi, Fe2Si and a small amount of Mo5Si3 due to dilution of the substrate in the coating. The microstructure of the coating is characterized of typical fine dendrites. The dendrites are composed of FeMoSi primary phase, and the interdendritic areas are two eutectic phases of FeMoSi and Fe2Si. The hardness of the coating reaches 845 Hv0.5, 3.7 times larger than that of the steel substrate (180 Hv0.5).

  10. 3D printed electromagnetic transmission and electronic structures fabricated on a single platform using advanced process integration techniques

    Science.gov (United States)

    Deffenbaugh, Paul Issac

    3D printing has garnered immense attention from many fields including in-office rapid prototyping of mechanical parts, outer-space satellite replication, garage functional firearm manufacture, and NASA rocket engine component fabrication. 3D printing allows increased design flexibility in the fabrication of electronics, microwave circuits and wireless antennas and has reached a level of maturity which allows functional parts to be printed. Much more work is necessary in order to perfect the processes of 3D printed electronics especially in the area of automation. Chapter 1 shows several finished prototypes of 3D printed electronics as well as newly developed techniques in fabrication. Little is known about the RF and microwave properties and applications of the standard materials which have been developed for 3D printing. Measurement of a wide variety of materials over a broad spectrum of frequencies up to 10 GHz using a variety of well-established measurement methods is performed throughout chapter 2. Several types of high frequency RF transmission lines are fabricated and valuable model-matched data is gathered and provided in chapter 3 for future designers' use. Of particular note is a fully 3D printed stripline which was automatically fabricated in one process on one machine. Some core advantages of 3D printing RF/microwave components include rapid manufacturing of complex, dimensionally sensitive circuits (such as antennas and filters which are often iteratively tuned) and the ability to create new devices that cannot be made using standard fabrication techniques. Chapter 4 describes an exemplary fully 3D printed curved inverted-F antenna.

  11. Fabrication and Determination of Refractive Index Profile of the Planar Waveguides by Wedge Technique

    Institute of Scientific and Technical Information of China (English)

    S.; M.; R.; Sadat; Hosseini; A.; Darudi

    2003-01-01

    Several planar waveguides have been fabricated. The waveguides have been polished for determination of their refractive index profiles (RIP) by wedge method. The RIP determined by inserting the sample in a Mach-Zehnder interferometer and applying fringe analysis methods.

  12. Fabrication and Determination of Refractive Index Profile of the Planar Waveguides by Wedge Technique

    Institute of Scientific and Technical Information of China (English)

    S. M. R. Sadat Hosseini; A. Darudi

    2003-01-01

    Several planar waveguides have been fabricated. The waveguides have been polished for determination of their refractiveindex profiles (RIP) by wedge method. The RIP determined by inserting the sample in a Mach-Zehnder interferometer andapplying fringe analysis methods.

  13. Low-Cost, Silicon Carbide Replication Technique for LWIR Mirror Fabrication Project

    Data.gov (United States)

    National Aeronautics and Space Administration — SSG proposes an innovative optical manufacturing approach that will enable the low-cost fabrication of lightweighted, Long Wave Infrared (LWIR) Silicon Carbide (SiC)...

  14. Fabric Defect Detection Technique Based on Two-double Neural Network

    Institute of Scientific and Technical Information of China (English)

    XIE Chun-ping; XU Bo-jun; CHEN Jun-jie

    2008-01-01

    This paper introduces the identification of the defects on the fabric by using two-double neural network and wavelet analysis. The purpose is to fit for the automatic cloth inspection system and to avoid the disadvantages of traditional human inspection. Firstly, training the normal fabric to acquire its characteristics and then using the BP neural network to tell the normal fabric apart from the one with defects. Secondly, doing the two-dimensional discrete wavelet transformation based on the image of the defects, then wiping off the proper characteristics of the fabric, and identifying the defects utilizing the trained BP neural network. It is proved that this method is of high speed and accuracy. It comes up to the requirement of automatic cloth inspection.

  15. A blanket design, apparatus, and fabrication techniques for the mass production of multilayer insulation blankets for the Superconducting Super Collider

    Energy Technology Data Exchange (ETDEWEB)

    Gonczy, J.D.; Boroski, W.N.; Niemann, R.C.; Otavka, J.G.; Ruschman, M.K.; Schoo, C.J.

    1989-09-01

    The multilayer insulation (MLI) system for the Superconducting Super Collider (SSC) consists of full cryostat length assemblies of aluminized polyester film fabricated in the form of blankets and installed as blankets to the 4.5K cold mass and the 20K and 80K thermal radiation shields. Approximately 40,000 MLI blankets will be required in the 10,000 cryogenic devices comprising the SSC accelerator. Each blanket is nearly 17 meters long and 1.8 meters wide. This paper reports the blanket design, an apparatus, and the fabrication method used to mass produce pre-fabricated MLI blankets. Incorporated in the blanket design are techniques which automate quality control during installation of the MLI blankets in the SSC cryostat. The apparatus and blanket fabrication method insure consistency in the mass produced blankets by providing positive control of the dimensional parameters which contribute to the thermal performance of the MLI blanket. By virtue of the fabrication process, the MLI blankets have inherent features of dimensional stability three-dimensional uniformity, controlled layer density, layer-to-layer registration, interlayer cleanliness, and interlayer material to accommodate thermal contraction differences. 11 refs., 6 figs., 1 tab.

  16. Fabrication technology for ODS Alloy MA957

    Energy Technology Data Exchange (ETDEWEB)

    ML Hamilton; DS Gelles; RJ Lobsinger; MM Paxton; WF Brown

    2000-03-16

    A successful fabrication schedule has been developed at Carpenter Technology Corporation for the production of MA957 fuel and blanket cladding. Difficulties with gun drilling, plug drawing and recrystallization were overcome to produce a pilot lot of tubing. This report documents the fabrication efforts of two qualified vendors and the support studies performed at WHC to develop the fabrication-schedule.

  17. A novel 2D silicon nano-mold fabrication technique for linear nanochannels over a 4 inch diameter substrate.

    Science.gov (United States)

    Yin, Zhifu; Qi, Liping; Zou, Helin; Sun, Lei

    2016-01-11

    A novel low-cost 2D silicon nano-mold fabrication technique was developed based on Cu inclined-deposition and Ar(+) (argon ion) etching. With this technique, sub-100 nm 2D (two dimensional) nano-channels can be etched economically over the whole area of a 4 inch n-type  silicon wafer. The fabricating process consists of only 4 steps, UV (Ultraviolet) lithography, inclined Cu deposition, Ar(+) sputter etching, and photoresist &Cu removing. During this nano-mold fabrication process, we investigated the influence of the deposition angle on the width of the nano-channels and the effect of Ar(+) etching time on their depth. Post-etching measurements showed the accuracy of the nanochannels over the whole area: the variation in width is 10%, in depth it is 11%. However, post-etching measurements also showed the accuracy of the nanochannels between chips: the variation in width is 2%, in depth it is 5%. With this newly developed technology, low-cost and large scale 2D nano-molds can be fabricated, which allows commercial manufacturing of nano-components over large areas.

  18. Oxidation resistant chromium coating on Zircaloy-4 for accident tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Jung-Hwan; Kim, Eui-Jung; Jung, Yang-Il; Park, Dong-Jun; Kim, Hyun-Gil; Park, Jeong-Yong; Koo, Yang-Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The attributes of such a fuel are approved reaction kinetics with steam, a slower hydrogen generation rate, and good cladding thermo-mechanical properties. Many researchers have tried to modify zirconium alloys to improve their oxidation resistance in the early stages of the ATF development. Corrosion resistant coating on cladding is one of the candidate technologies to improve the oxidation resistance of zirconium cladding. By applying coating technology to zirconium cladding, it is easy to obtain corrosion resistance without a change in the base materials. Among the surface coating methods, arc ion plating (AIP) is a coating technology to improve the adhesion owing to good throwing power, and a dense deposit (Fig. 1). Owing to these advantages, AIP has been widely used to efficiently form protective coatings on cutting tools, dies, bearings, etc. In this study, The AIP technique for the protection of zirconium claddings from the oxidation in a high-temperature steam environment was studied. The homogeneous Cr film with a high adhesive ability to the cladding was deposited by AIP and acted as a protection layer to enhance the corrosion resistance of the zirconium cladding. It was concluded that the AIP technology is effective for coating a protective layer on claddings.

  19. Modified technique to fabricate a hollow light-weight facial prosthesis for lateral midfacial defect: a clinical report

    Science.gov (United States)

    2010-01-01

    Large oro-facial defects result from cancer treatment consequences in serious functional as well as cosmetic deformities. Acceptable cosmetic results usually can be obtained with a facial prosthesis. However, retention of a large facial prosthesis can be challenging because of its size and weight. This article describes prosthetic rehabilitation of a 57-year-old man having a right lateral mid-facial defect with intraoral-extraoral combination prosthesis. A modified technique to fabricate a hollow substructure in heat-polymerizing polymethyl-methacrylate to support silicone facial prosthesis was illustrated. The resultant facial prosthesis was structurally durable and light in weight facilitating the retention with magnets satisfactorily. This technique is advantageous as there is no need to fabricate the whole prosthesis again in case of damage of the silicone layer because the outer silicone layer can be removed and re-packed on the substructure if the gypsum-mold is preserved. PMID:21165271

  20. Comparative study on structural and optical properties of CdS films fabricated by three different low-cost techniques

    Energy Technology Data Exchange (ETDEWEB)

    Ravichandran, K. [P.G. and Research Department of Physics, AVVM. Sri Pushpam College, Poondi, Thanjavur District, Tamil Nadu 613503 (India)], E-mail: kkr1365@yahoo.com; Philominathan, P. [P.G. and Research Department of Physics, AVVM. Sri Pushpam College, Poondi, Thanjavur District, Tamil Nadu 613503 (India)

    2009-03-15

    Highly crystalline and transparent cadmium sulphide films were fabricated at relatively low temperature by employing an inexpensive, simplified spray technique using perfume atomizer (generally used for cosmetics). The structural, surface morphological and optical properties of the films were studied and compared with that prepared by conventional spray pyrolysis using air as carrier gas and chemical bath deposition. The films deposited by the simplified spray have preferred orientation along (1 0 1) plane. The lattice parameters were calculated as a = 4.138 A and c = 6.718 A which are well agreed with that obtained from the other two techniques and also with the standard data. The optical transmittance in the visible range and the optical band gap were found as 85% and 2.43 eV, respectively. The structural and optical properties of the films fabricated by the simplified spray are found to be desirable for opto-electronic applications.

  1. A strain-induced birefringent double-clad fiber Bragg grating

    Institute of Scientific and Technical Information of China (English)

    Lijun Li; Lei Sun; Wande Fan; Zhi Wang; Jianhua Luo; Shenggui Fu; Shuzhong Yuan; Xiaoyi Dong

    2005-01-01

    @@ A strain-induced birefringence double-clad (DC) fiber Bragg grating (FBG) is proposed and demonstrated.The grating is fabricated in the core of rectangular inner cladding double clad fiber by using phase mask method. By applying lateral strain on the grating, the birefringence is induced. In order to detect the birefringent effect of the grating, we use it as the output mirror of a laser. When lateral strain is applied,the grating becomes birefringent. Therefore, one reflection peak of double-clad fiber Bragg grating becomes two peaks and the laser also lases in two wavelengths. The wavelength spacing of the laser can be tuned from 0 to 0.8 nm. The absolute wavelengths for the two polarizations can be tuned 1.2 and 2.0 nm,respectively.

  2. A brief review of dispensing-based rapid prototyping techniques in tissue scaffold fabrication: role of modeling on scaffold properties prediction.

    Science.gov (United States)

    Li, M G; Tian, X Y; Chen, X B

    2009-09-01

    Artificial scaffolds play vital roles in tissue engineering as they provide a supportive environment for cell attachment, proliferation and differentiation during tissue formation. Fabrication of tissue scaffolds is thus of fundamental importance for tissue engineering. Of the variety of scaffold fabrication techniques available, rapid prototyping (RP) methods have attracted a great deal of attention in recent years. This method can improve conventional scaffold fabrication by controlling scaffold microstructure, incorporating cells into scaffolds and regulating cell distribution. All of these contribute towards the ultimate goal of tissue engineering: functional tissues or organs. Dispensing is typically used in different RP techniques to implement the layer-by-layer fabrication process. This article reviews RP methods in tissue scaffold fabrication, with emphasis on dispensing-based techniques, and analyzes the effects of different process factors on fabrication performance, including flow rate, pore size and porosity, and mechanical cell damage that can occur in the bio-manufacturing process.

  3. Development, Characterization and Cell Cultural Response of 3D Biocompatible Micro-Patterned Poly-ε-Caprolactone Scaffolds Designed and Fabricated Integrating Lithography and Micromolding Fabrication Techniques

    KAUST Repository

    Limongi, Tania

    2014-12-12

    Scaffold design and fabrication are very important subjects for biomaterial, tissue engineering and regenerative medicine research playing a unique role in tissue regeneration and repair. Among synthetic biomaterials Poly-ε- Caprolactone (PCL) is very attractive bioresorbable polyester due to its high permeability, biodegradability and capacity to be blended with other biopolymers. Thanks to its ability to naturally degrade in tissues, PCL has a great potential as a new material for implantable biomedical micro devices. This work focuses on the establishment of a micro fabrication process, by integrating lithography and micromolding fabrication techniques, for the realization of 3D microstructure PCL devices. Scaffold surface exhibits a combination in the patterned length scale; cylindrical pillars of 10 μm height and 10 μm diameter are arranged in a hexagonal lattice with periodicity of 30 μm and their sidewalls are nano-sculptured, with a regular pattern of grooves leading to a spatial modulation in the z direction. In order to demonstrate that these biocompatible pillared PCL substrates are suitable for a proper cell growth, NIH/3T3 mouse embryonic fibroblasts were seeded on them and cells key adhesion parameters were evaluated. Scanning Electron Microscopy and immunofluorescence analysis were carried out to check cell survival, proliferation and adhesion; cells growing on the PCL substrates appeared healthy and formed a well-developed network in close contact with the micro and nano features of the pillared surface. Those 3D scaffolds could be a promising solution for a wide range of applications within tissue engineering and regenerative medicine applications.

  4. ZIRCONIUM-CLADDING OF THORIUM

    Science.gov (United States)

    Beaver, R.J.

    1961-11-21

    A method of cladding thorium with zirconium is described. The quality of the bond achieved between thorium and zirconium by hot-rolling is improved by inserting and melting a thorium-zirconium alloy foil between the two materials prior to rolling. (AEC)

  5. A miniature rigid/flex salinity measurement device fabricated using printed circuit processing techniques

    Science.gov (United States)

    Broadbent, H. A.; Ketterl, T. P.; Reid, C. S.

    2010-08-01

    The design, fabrication and initial performance of a single substrate, miniature, low-cost conductivity, temperature, depth (CTD) sensor board with interconnects are presented. In combination these sensors measure ocean salinity. The miniature CTD device board was designed and fabricated as the main component of a 50 mm × 25 mm × 25 mm animal-attached biologger. The board was fabricated using printed circuit processes and consists of two distinct regions on a continuous single liquid crystal polymer substrate: an 18 mm × 28 mm rigid multi-metal sensor section and a 72 mm long flexible interconnect section. The 95% confidence intervals for the conductivity, temperature and pressure sensors were demonstrated to be ±0.083 mS cm-1, 0.01 °C, and ±0.135 dbar, respectively.

  6. Fabrication of capacitive micromachined ultrasonic transducers based on adhesive wafer bonding technique

    Science.gov (United States)

    Li, Zhenhao; Wong, Lawrence L. P.; Chen, Albert I. H.; Na, Shuai; Sun, Jame; Yeow, John T. W.

    2016-11-01

    This paper reports the fabrication process of wafer bonded capacitive micromachined ultrasonic transducers (CMUTs) using photosensitive benzocyclobutene as a polymer adhesive. Compared with direct bonding and anodic bonding, polymer adhesive bonding provides good tolerance to wafer surface defects and contamination. In addition, the low process temperature of 250 °C is compatible with standard CMOS processes. Single-element CMUTs consisting of cells with a diameter of 46 µm and a cavity depth of 323 nm were fabricated. In-air and immersion acoustic characterizations were performed on the fabricated CMUTs, demonstrating their capability for transmitting and receiving ultrasound signals. An in-air resonance frequency of 5.47 MHz was measured by a vibrometer under a bias voltage of 300 V.

  7. Fabrication of different pore shapes by multi-step etching technique in ion-irradiated PET membranes

    Energy Technology Data Exchange (ETDEWEB)

    Mo, D., E-mail: modan@impcas.ac.cn [Institute of Modern Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Liu, J.D.; Duan, J.L.; Yao, H.J. [Institute of Modern Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Latif, H. [Department of Physics, Forman Christian College, Lahore 54600 (Pakistan); Cao, D.L.; Chen, Y.H.; Zhang, S.X.; Zhai, P.F.; Liu, J. [Institute of Modern Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2014-08-15

    Highlights: •A new multi-step etching process for pore fabrication was proposed. •The etching process relies on variation of etchant and track annealing. •Various new pore shapes in track etched PET membranes were obtained. -- Abstract: A method for the fabrication of different pore shapes in polyethylene terephthalate (PET)-based track etched membranes (TEMs) is reported. A multi-step etching technique involving etchant variation and track annealing was applied to fabricate different pore shapes in PET membranes. PET foils of 12-μm thickness were irradiated with Bi ions (kinetic energy 9.5 MeV/u, fluence 10{sup 6} ions/cm{sup 2}) at the Heavy Ion Research Facility (HIRFL, Lanzhou). The cross-sections of fundamental pore shapes (cylinder, cone, and double cone) were analyzed. Funnel-shaped and pencil-shaped pores were obtained using a two-step etching process. Track annealing was carried out in air at 180 °C for 120 min. After track annealing, the selectivity of the etching process decreased, which resulted in isotropic etching in subsequent etching steps. Rounded cylinder and rounded cone shapes were obtained by introducing a track-annealing step in the etching process. Cup and spherical funnel-shaped pores were fabricated using a three- and four-step etching process, respectively. The described multi-step etching technique provides a controllable method to fabricate new pore shapes in TEMs. Introduction of a variety of pore shapes may improve the separation properties of TEMs and enrich the series of TEM products.

  8. TiB{sub 2}/TiSi{sub 2} bilayer fabrication by various techniques: Structure and contact properties

    Energy Technology Data Exchange (ETDEWEB)

    Pelleg, Joshua [Department of Materials Engineering, Ben Gurion University of the Negev, Ben Gurion Str. 84105, Beer Sheva (Israel)]. E-mail: pelleg@bgumail.bgu.ac.il; Sade, G. [Department of Materials Engineering, Ben Gurion University of the Negev, Ben Gurion Str. 84105, Beer Sheva (Israel)

    2006-01-15

    TiB{sub 2}/TiSi{sub 2} films were produced by several techniques in an attempt to evaluate the most appropriate method to fabricate this system. Analysis by X-ray diffraction, Auger electron spectroscopy, transmission and high-resolution transmission electron microscopy indicate that the best method to obtain the above system is by sequential cosputtering of the layers without exposure to air between the two cosputtering sequences. Post-deposition annealing was performed to obtain a low resistive bilayer. Schottky diodes fabricated by this method provided an average barrier height of {approx}0.68 V with an ideality factor in the range of 1.0-1.04 (excluding the as-deposited specimen). In specimens fabricated by silicidation of TiB{sub 2}/Ti films formation of TiSi{sub 2} was Ti thickness dependent [G. Sade, Ph.D. Thesis, Ben Gurion University of the Negev, Beer Sheva, Israel, 1999]. Small amounts of Ti{sub 5}Si{sub 3} were observed at 1123 K. The attempts to obtain a TiB{sub 2}/TiSi{sub 2} bilayer from (Ti+B) enriched with Ti at 1073 K resulted in the formation of small amounts of Ti{sub 5}Si{sub 3}, and some crystallization of the amorphous TiB{sub 2} also occurred. Diodes fabricated by this technique showed Ohmic rather than rectifying character. The shift from rectifying to Ohmic behavior is the result of B out-diffusion to the Si and the consequent change of the substrate from an n- to a p-type Si. The results place the Fermi level of TiB{sub 2} about 0.9 eV below the silicon conduction band. A remedy to this problem could result in a challenging method of fabricating a TiB{sub 2}/TiSi{sub 2} bilayer structure in a one-step process.

  9. Fabrication of Ultrasensitive Field-Effect Transistor DNA Biosensors by a Directional Transfer Technique Based on CVD-Grown Graphene.

    Science.gov (United States)

    Zheng, Chao; Huang, Le; Zhang, Hong; Sun, Zhongyue; Zhang, Zhiyong; Zhang, Guo-Jun

    2015-08-12

    Most graphene field-effect transistor (G-FET) biosensors are fabricated through a routine process, in which graphene is transferred onto a Si/SiO2 substrate and then devices are subsequently produced by micromanufacture processes. However, such a fabrication approach can introduce contamination onto the graphene surface during the lithographic process, resulting in interference for the subsequent biosensing. In this work, we have developed a novel directional transfer technique to fabricate G-FET biosensors based on chemical-vapor-deposition- (CVD-) grown single-layer graphene (SLG) and applied this biosensor for the sensitive detection of DNA. A FET device with six individual array sensors was first fabricated, and SLG obtained by the CVD-growth method was transferred onto the sensor surface in a directional manner. Afterward, peptide nucleic acid (PNA) was covalently immobilized on the graphene surface, and DNA detection was realized by applying specific target DNA to the PNA-functionalized G-FET biosensor. The developed G-FET biosensor was able to detect target DNA at concentrations as low as 10 fM, which is 1 order of magnitude lower than those reported in a previous work. In addition, the biosensor was capable of distinguishing the complementary DNA from one-base-mismatched DNA and noncomplementary DNA. The directional transfer technique for the fabrication of G-FET biosensors is simple, and the as-constructed G-FET DNA biosensor shows ultrasensitivity and high specificity, indicating its potential application in disease diagnostics as a point-of-care tool.

  10. Characterization of Fuel-Cladding Bond Strength Using Laser Shock

    Energy Technology Data Exchange (ETDEWEB)

    James A. Smith; David L. Cottle; Barry H. Rabin

    2014-04-01

    This paper describes new laser-based capabilities for characterization of fuel-cladding bond strength in nuclear fuels, and presents preliminary results obtained from studies on as-fabricated monolithic fuel consisting of uranium-10 wt.% molybdenum alloys clad in 6061 aluminum by hot isostatic pressing. Two complementary experimental methods are employed, laser-shock testing and laser-ultrasonic imaging. Measurements are spatially localized, non-contacting and require minimum specimen preparation, and are therefore ideally suited for applications involving radioactive materials, including irradiated materials. The theoretical principles and experimental approaches employed in characterization of nuclear fuel plates are described. The ability to measure layer thicknesses, elastic properties of the constituents, and the location and nature of laser-shock induced debonds is demonstrated, and preliminary bond strength measurement results are discussed.

  11. Diagnostics of glass fiber reinforced polymers and comparative analysis of their fabrication techniques with the use of acoustic emission

    Science.gov (United States)

    Bashkov, O. V.; Bryansky, A. A.; Panin, S. V.; Zaikov, V. I.

    2016-11-01

    Strength properties of the glass fiber reinforced polymers (GFRP) fabricated by vacuum and vacuum autoclave molding techniques were analyzed. Measurements of porosity of the GFRP parts manufactured by various molding techniques were conducted with the help of optical microscopy. On the basis of experimental data obtained by means of acoustic emission hardware/software setup, the technique for running diagnostics and forecasting the bearing capacity of polymeric composite materials based on the result of three-point bending tests has been developed. The operation principle of the technique is underlined by the evaluation of the power function index change which takes place on the dependence of the total acoustic emission counts versus the loading stress.

  12. Novel fabrication technique of hybrid structure lens array for 3D images

    Science.gov (United States)

    Lee, Junsik; Kim, Junoh; Kim, Cheoljoong; Shin, Dooseub; Koo, Gyohyun; Won, Yong Hyub

    2016-03-01

    Tunable liquid lens arrays can produce three dimensional images by using electrowetting principle that alters surface tensions by applying voltage. This method has advantages of fast response time and low power consumption. However, it is challenging to fabricate a high fill factor liquid lens array and operate three dimensional images which demand high diopter. This study describes a hybrid structure lens array which has not only a liquid lens array but a solid lens array. A concave-shape lens array is unavoidable when using only the liquid lens array and some voltages are needed to make the lens flat. By placing the solid lens array on the liquid lens array, initial diopter can be positive. To fabricate the hybrid structure lens array, a conventional lithographic process in semiconductor manufacturing is needed. A negative photoresist SU-8 was used as chamber master molds. PDMS and UV adhesive replica molding are done sequentially. Two immiscible liquids, DI water and dodecane, are injected in the fabricated chamber, followed by sealing. The fabricated structure has a 20 by 20 pattern of cylindrical shaped circle array and the aperture size of each lens is 1mm. The thickness of the overall hybrid structure is about 2.8mm. Hybrid structure lens array has many advantages. Solid lens array has almost 100% fill factor and allow high efficiency. Diopter can be increased by more than 200 and negative diopter can be shifted to the positive region. This experiment showed several properties of the hybrid structure and demonstrated its superiority.

  13. Fabrication of silk fibroin film using centrifugal casting technique for corneal tissue engineering.

    Science.gov (United States)

    Lee, Min Chae; Kim, Dong-Kyu; Lee, Ok Joo; Kim, Jung-Ho; Ju, Hyung Woo; Lee, Jung Min; Moon, Bo Mi; Park, Hyun Jung; Kim, Dong Wook; Kim, Su Hyeon; Park, Chan Hum

    2016-04-01

    Films prepared from silk fibroin have shown potential as biomaterials in tissue engineering applications for the eye. Here, we present a novel process for fabrication of silk fibroin films for corneal application. In this work, fabrication of silk fibroin films was simply achieved by centrifugal force. In contrast to the conventional dry casting method, we carried out the new process in a centrifuge with a rotating speed of 4000 rpm, where centrifugal force was imposed on an aluminum tube containing silk fibroin solution. In the present study, we also compared the surface roughness, mechanical properties, transparency, and cell proliferation between centrifugal and dry casting method. In terms of surface morphology, films fabricated by the centrifugal casting have less surface roughness than those by the dry casting. For elasticity and transparency, silk fibroin films obtained from the centrifugal casting had favorable results compared with those prepared by dry casting. Furthermore, primary human corneal keratocytes grew better in films prepared by the centrifugal casting. Therefore, our results suggest that this new fabrication process for silk fibroin films offers important potential benefits for corneal tissue regeneration.

  14. Assessing the Applicability of Digital Image Correlation (DIC) Technique in Tensile Testing of Fabric Composites

    Science.gov (United States)

    2013-02-01

    used for vacuum assisted resin transfer molding process ( VARTM )/Scrimp processing. The fibers were oriented in a plain woven fabric (orthogonally...infused with matrix using a VARTM . After infusion, the sample was cured in an oven. After curing, specimens were extracted from the panel from the flow

  15. Development of Mechanical Loading Device for testing the zirconium cladding under the pellet-cladding interaction conditions

    Directory of Open Access Journals (Sweden)

    V. I. Solonin

    2014-01-01

    Full Text Available Currently, there is a tendency of transition to the long-term cycles of operation with fuel and to the new transitional modes. This fact requires extra experimental validation for design of fuel rods. New operating conditions are expanding operability requirements of claddings.To implement the experimental techniques the Mechanical Loading Device (MLD was developed, capable of providing the conditions of stress-strain state similar to the pellet-cladding interaction (PCI during operation of the reactor.Complex strain state of a fuel rod cladding is simulated by the impacting force on the plunger and then on the simulator of the fuel pellet. The simulator is made of interposer of zirconium and the inset made of ceramic - aluminum oxide. Mechanical properties of the aluminum oxide are similar to the material of the fuel pellet - uranium dioxide. Experiments conducted on the layout and the MLD as such have shown that a stress-strain state matches with that of under operating conditions of the fuel rod in the reactor.The developed device and test method allows us to simulate a wide range of reactor transient modes. Claddings can be used both in the delivered state, and with the further preparation, including the exposure in nuclear reactor. MLD design enables us to carry out experiments with the presence of an aggressive environment inside the cladding, simulating the presence of gaseous fission products in the fuel rod.For further the development of this research it is necessary to design the laboratory complex for MLD. Extra computational verification experiment is needed as well. In particular, stresses in the cladding achieved during the experiment ought to be calculated. Calculated stresses are required to make project justification on the performance capability of fuel rods.

  16. Fabrication techniques for microfluidic paper-based analytical devices and their applications for biological testing: A review.

    Science.gov (United States)

    Xia, Yanyan; Si, Jin; Li, Zhiyang

    2016-03-15

    Paper is increasingly recognized as a user-friendly and ubiquitous substrate for construction of microfluidic devices. Microfluidic paper-based analytical devices (μPADs) provide an alternative technology for development of affordable, portable, disposable and low-cost diagnostic tools for improving point of care testing (POCT) and disease screening in the developing world, especially in those countries with no- or low-infrastructure and limited trained medical and health professionals. We in this review present fabrication techniques for microfluidic devices and their respective applications for biological detection as reported to date. These include: (i) fabrication techniques: examples of devices fabricated by using two-dimensional (2D) and three-dimensional (3D) methods; (ii) detection application: biochemical, immunological and molecular detection by incorporating efficient detection methods such as, colorimetric detection, electrochemical detection, fluorescence detection, chemiluminescence (CL) detection, electrochemiluninescence (ECL) detection, photoelectrochemi (PEC) detection and so on. In addition, main advantages, disadvantages and future trends for the devices are also discussed in this review.

  17. Current status on the detailed design and development of fabrication techniques for the ITER blanket shield block in Korea

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Duck-Hoi [National Fusion Research Institute, 52 Yeoeun-dong, Yuseong-gu, Daejeon 305-333 (Korea, Republic of)], E-mail: kdwh@nfri.re.kr; Cho, Seungyon; Ahn, Mu-Young; Lee, Eun-Seok; Jung, Ki Jung [National Fusion Research Institute, 52 Yeoeun-dong, Yuseong-gu, Daejeon 305-333 (Korea, Republic of); Kim, Do-Hyeong [ANST, Inc., 222-7 Guro3-dong, Guro-gu, Seoul 152-848 (Korea, Republic of)

    2008-12-15

    Recent activities and progress on the design and fabrication of the ITER blanket shield block in Korea are described in this paper. Hydraulic analyses, using a flow driver model for determining the gap between the radial cooling passages and flow drivers inside the shield block, were performed. The thermo-hydraulic analysis of half of a shield block was also conducted to investigate the uniformity of the flow stream in cooling passages and to evaluate the temperature distribution in the structure. The maximum temperature is below the allowable value, although hot spots occurred in the corner edge in the shield block. A manufacturing feasibility study for the development of the blanket shield block was performed in cooperation with KO industries. It was found that specific techniques would be required for the successful fabrication of an ITER blanket shield block, specifically electron-beam welding at a thickness up to 110 mm. The development of joining and drilling technologies for the thick shield block and lid joints is in progress. In addition, a full scale mock-up fabrication and the development of NDT techniques are planned in the near future.

  18. Fluorescence enhancement from nano-gap embedded plasmonic gratings by a novel fabrication technique with HD-DVD

    Science.gov (United States)

    Bhatnagar, K.; Pathak, A.; Menke, D.; Cornish, P. V.; Gangopadhyay, K.; Korampally, V.; Gangopadhyay, S.

    2012-12-01

    We demonstrate strong electromagnetic field enhancement from nano-gaps embedded in silver gratings for visible wavelengths. These structures fabricated using a store-bought HD-DVD worth 10 and conventional micro-contact printing techniques have shown maximum fluorescence enhancement factors of up to 118 times when compared to a glass substrate under epi-fluorescent conditions. The novel fabrication procedure provides for the development of a cost-effective and facile plasmonic substrate for low-level chemical and biological detection. Electromagnetic field simulations were also performed that reveal the strong field confinement in the nano-gap region embedded in the silver grating, which is attributed to the combined effect of localized as well as propagating surface plasmons.

  19. Fabrication of ZnO Nanowires Arrays by Anodization and High-Vacuum Die Casting Technique, and Their Piezoelectric Properties.

    Science.gov (United States)

    Kuo, Chin-Guo; Chang, Ho; Wang, Jian-Hao

    2016-03-24

    In this investigation, anodic aluminum oxide (AAO) with arrayed and regularly arranged nanopores is used as a template in the high-vacuum die casting of molten zinc metal (Zn) into the nanopores. The proposed technique yields arrayed Zn nanowires with an aspect ratio of over 600. After annealing, arrayed zinc oxide (ZnO) nanowires are obtained. Varying the anodizing time yields AAO templates with thicknesses of approximately 50 μm, 60 μm, and 70 μm that can be used in the fabrication of nanowires of three lengths with high aspect ratios. Experimental results reveal that a longer nanowire generates a greater measured piezoelectric current. The ZnO nanowires that are fabricated using an alumina template are anodized for 7 h and produce higher piezoelectric current of up to 69 pA.

  20. Fabrication of ZnO Nanowires Arrays by Anodization and High-Vacuum Die Casting Technique, and Their Piezoelectric Properties

    Directory of Open Access Journals (Sweden)

    Chin-Guo Kuo

    2016-03-01

    Full Text Available In this investigation, anodic aluminum oxide (AAO with arrayed and regularly arranged nanopores is used as a template in the high-vacuum die casting of molten zinc metal (Zn into the nanopores. The proposed technique yields arrayed Zn nanowires with an aspect ratio of over 600. After annealing, arrayed zinc oxide (ZnO nanowires are obtained. Varying the anodizing time yields AAO templates with thicknesses of approximately 50 μm, 60 μm, and 70 μm that can be used in the fabrication of nanowires of three lengths with high aspect ratios. Experimental results reveal that a longer nanowire generates a greater measured piezoelectric current. The ZnO nanowires that are fabricated using an alumina template are anodized for 7 h and produce higher piezoelectric current of up to 69 pA.

  1. An investigation of density measurement method for yarn-dyed woven fabrics based on dual-side fusion technique

    Science.gov (United States)

    Zhang, Rui; Xin, Binjie

    2016-08-01

    Yarn density is always considered as the fundamental structural parameter used for the quality evaluation of woven fabrics. The conventional yarn density measurement method is based on one-side analysis. In this paper, a novel density measurement method is developed for yarn-dyed woven fabrics based on a dual-side fusion technique. Firstly, a lab-used dual-side imaging system is established to acquire both face-side and back-side images of woven fabric and the affine transform is used for the alignment and fusion of the dual-side images. Then, the color images of the woven fabrics are transferred from the RGB to the CIE-Lab color space, and the intensity information of the image extracted from the L component is used for texture fusion and analysis. Subsequently, three image fusion methods are developed and utilized to merge the dual-side images: the weighted average method, wavelet transform method and Laplacian pyramid blending method. The fusion efficacy of each method is evaluated by three evaluation indicators and the best of them is selected to do the reconstruction of the complete fabric texture. Finally, the yarn density of the fused image is measured based on the fast Fourier transform, and the yarn alignment image could be reconstructed using the inverse fast Fourier transform. Our experimental results show that the accuracy of density measurement by using the proposed method is close to 99.44% compared with the traditional method and the robustness of this new proposed method is better than that of conventional analysis methods.

  2. Air movement in a re-clad medium rise building and its effect on energy usage

    Energy Technology Data Exchange (ETDEWEB)

    Kula, H.G. [Lawrence Berkeley Lab., CA (United States). Energy Performance of Buildings; Ward, I.C. [Sheffield Univ. (United Kingdom). Dept. of Building Science

    1994-12-31

    This paper presents the results of a monitoring programme on a medium sized educational building which has had the external walls re-clad. The objective behind the re-cladding was to improve the durability of the building and to improve the thermal performance. The objectives of this work were to establish the viability of the calculation techniques used to simulate the ventilation, thermal and moisture performance of the re-cladding system. The results have shown that there is a good agreement between the methods currently being used and the actual performance. (author)

  3. FABRICATION OF TISSUE-SIMULATIVE PHANTOMS AND CAPILLARIES AND THEIR INVESTIGATION BY OPTICAL COHERENCE TOMOGRAPHY TECHNIQUES

    Directory of Open Access Journals (Sweden)

    A. V. Bykov

    2013-03-01

    Full Text Available Methods of tissue-simulative phantoms and capillaries fabrication from PVC-plastisol and silicone for application as test-objects in optical coherence tomography (OCT and skin and capillary emulation are considered. Comparison characteristics of these materials and recommendations for their application are given. Examples of phantoms visualization by optical coherence tomography method are given. Possibility of information using from B-scans for refractive index evaluation is shown.

  4. Identification of Fold Hinge Migration in Natural Deformation: A New Technique Using Grain Shape Fabric Analysis

    OpenAIRE

    Rose, Kelly Kathleen

    1999-01-01

    Partitioning of finite strains in different domains within the limb and hinge regions of a fold can be used to understand the deformation processes operative during fold formation. Samples taken from the limb and hinge regions of a gently plunging, asymmetric, tight, mesoscale fold in the Erwin formation of the Blue Ridge in North Carolina were analyzed to determine the deformation mechanisms and strains associated with the folding event. Rf/phi grain shape fabric analysis was conducted for...

  5. Femtosecond-laser inscribed double-cladding waveguides in Nd:YAG crystal: a promising prototype for integrated lasers.

    Science.gov (United States)

    Liu, Hongliang; Chen, Feng; Vázquez de Aldana, Javier R; Jaque, D

    2013-09-01

    We report on the design and implementation of a prototype of optical waveguides fabricated in Nd:YAG crystals by using femtosecond-laser irradiation. In this prototype, two concentric tubular structures with nearly circular cross sections of different diameters have been inscribed in the Nd:YAG crystals, generating double-cladding waveguides. Under 808 nm optical pumping, waveguide lasers have been realized in the double-cladding structures. Compared with single-cladding waveguides, the concentric tubular structures, benefiting from the large pump area of the outermost cladding, possess both superior laser performance and nearly single-mode beam profile in the inner cladding. Double-cladding waveguides of the same size were fabricated and coated by a thin optical film, and a maximum output power of 384 mW and a slope efficiency of 46.1% were obtained. Since the large diameters of the outer claddings are comparable with those of the optical fibers, this prototype paves a way to construct an integrated single-mode laser system with a direct fiber-waveguide configuration.

  6. Optimization of pyrethroid and repellent on fabrics against Stegomyia albopicta (=Aedes albopictus) using a microencapsulation technique.

    Science.gov (United States)

    Yao, T-T; Wang, L-K; Cheng, J-L; Hu, Y-Z; Zhao, J-H; Zhu, G-N

    2015-03-01

    A new approach employing a combination of pyrethroid and repellent is proposed to improve the protective efficacy of conventional pyrethroid-treated fabrics against mosquito vectors. In this context, the insecticidal and repellent efficacies of commonly used pyrethroids and repellents were evaluated by cone tests and arm-in-cage tests against Stegomyia albopicta (=Aedes albopictus) (Diptera: Culicidae). At concentrations of LD50 (estimated for pyrethroid) or ED50 (estimated for repellent), respectively, the knock-down effects of the pyrethroids or repellents were further compared. The results obtained indicated that deltamethrin and DEET were relatively more effective and thus these were selected for further study. Synergistic interaction was observed between deltamethrin and DEET at the ratios of 5 : 1, 2 : 1, 1 : 1 and 1 : 2 (but not 1 : 5). An optimal mixing ratio of 7 : 5 was then microencapsulated and adhered to fabrics using a fixing agent. Fabrics impregnated by microencapsulated mixtures gained extended washing durability compared with those treated with a conventional dipping method. Results indicated that this approach represents a promising method for the future impregnation of bednet, curtain and combat uniform materials.

  7. Effect of dielectric cladding on active plasmonic device based on InGaAsP multiple quantum wells.

    Science.gov (United States)

    Li, Yicen; Zhang, Hui; Mei, Ting; Zhu, Ning; Zhang, Dao Hua; Teng, Jinghua

    2014-10-20

    The Surface Plasmon Polariton (SPP) planar waveguide with amorphous silicon (α-Si) cladding is studied, for empowering the device modulation response. The device is fabricated with multiple quantum wells (MQWs) as the gain media electrically pumped for compensating SPP propagation loss on Au film waveguide. The SPP propagation greatly benefits from the modal gain for the long-range hybrid mode, which is optimized by adopting an α-Si cladding layer accompanied with minimal degradation of mode confinement. The proposed structure presented more sensitive response to electrical manipulation than the one without cladding in experiment.

  8. High energy X-ray diffraction measurement of residual stresses in a monolithic aluminum clad uranium-10 wt% molybdenum fuel plate assembly

    Science.gov (United States)

    Brown, D. W.; Okuniewski, M. A.; Almer, J. D.; Balogh, L.; Clausen, B.; Okasinski, J. S.; Rabin, B. H.

    2013-10-01

    Residual stresses are expected in monolithic, aluminum clad uranium 10 wt% molybdenum (U-10Mo) nuclear fuel plates because of the large mismatch in thermal expansion between the two bonded materials. The full residual stress tensor of the U-10Mo foil in a fuel plate assembly was mapped with 0.1 mm resolution using high-energy (86 keV) X-ray diffraction. The in-plane stresses in the U-10Mo foil are strongly compressive, roughly -250 MPa in the longitudinal direction and -140 MPa in the transverse direction near the center of the fuel foil. The normal component of the stress is weakly compressive near the center of the foil and tensile near the corner. The disparity in the residual stress between the two in-plane directions far from the edges and the tensile normal stress suggest that plastic deformation in the aluminum cladding during fabrication by hot isostatic pressing also contributes to the residual stress field. A tensile in-plane residual stress is presumed to be present in the aluminum cladding to balance the large in-plane compressive stresses in the U-10Mo fuel foil, but cannot be directly measured with the current technique due to large grain size.

  9. Property Investigation of Laser Cladded, Laser Melted and Electron Beam Melted Ti-Al6-V4

    Science.gov (United States)

    2006-05-01

    melting follows a specific pattern, usually a scan strategy optimised in regard to speed, surface quality and residual stresses generated. The process...unlimited 13. SUPPLEMENTARY NOTES See also ADM202748. Cost Effective Manufacture via Net Shape Processing (Rentabilite de fabrication par un traitement ...Laser cladding is a technology known for years to reinforce components in specially loaded surface area. Here the term cladding is used for direct

  10. CLAD DEGRADATION - FEPS SCREENING ARGUMENTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Schreiner

    2004-10-21

    The purpose of this report is to evaluate and document the screening of the clad degradation features, events, and processes (FEPs) with respect to modeling used to support the Total System Performance Assessment-License Application (TSPA-LA). This report also addresses the effect of certain FEPs on both the cladding and the commercial spent nuclear fuel (CSNF), DOE-owned spent nuclear fuel (DSNF), and defense high-level waste (DHLW) waste forms, as appropriate to address the effects on multiple materials and both components (FEPs 2.1.09.09.0A, 2.1.09.11.0A, 2.1.11.05.0A, 2.1.12.02.0A, and 2.1.12.03.0A). These FEPs are expected to affect the repository performance during the postclosure regulatory period of 10,000 years after permanent closure. Table 1-1 provides the list of cladding FEPs, including their screening decisions (include or exclude). The primary purpose of this report is to identify and document the analysis, screening decision, and TSPA-LA disposition (for included FEPs) or screening argument (for excluded FEPs) for these FEPs related to clad degradation. In some cases, where a FEP covers multiple technical areas and is shared with other FEP reports, this report may provide only a partial technical basis for the screening of the FEP. The full technical basis for shared FEPs is addressed collectively by the sharing FEP reports. The screening decisions and associated TSPA-LA dispositions or screening arguments from all of the FEP reports are cataloged in a project-specific FEPs database.

  11. Direct Laser Cladding , Current Status and Future Scope of Application

    Science.gov (United States)

    Weisheit, A.; Gasser, A.; Backes, G.; Jambor, T.; Pirch, N.; Wissenbach, K.

    During the last decades Direct Laser Cladding has become an established technique in many industrial fields for applying wear and corrosion protection layers on metallic surfaces as well as for the repair of high value-added components. The most important application fields are die and tool making, turbine components for aero engines and power generation, machine components such as axes and gears, and oil drilling components. Continuous wave (CW) lasers with a power up to 18 kW are used on automated machines with three or more axes, enabling 3D cladding . The outstanding feature of DLC is the high precision which leads to a minimum heat input into the work piece and a very low distortion. Due to the high cooling rates a fine grained microstructure is achieved during solidification. A new development in laser cladding is micro cladding in a size range below 50 \\upmum especially for electronic and medical applications. Furthermore, additive manufacturing is coming again into focus as a clean and resource-efficient method to manufacture and modify functional prototypes as well as unique and small lot parts.

  12. THE INTERFACE OF TERNARY-BORIDE-BASED HARD CLADDING MATERIAL

    Institute of Scientific and Technical Information of China (English)

    Y.G. Wang; Z.Q. Li; D. Zhang

    2004-01-01

    The interfacial microstructure of ternary-boride-based hard cladding material (YF2) has been studied using scanning electron microanalyser (SEM), X-ray diffraction (XRD) and energy disperse spectroscopy (EDS). Results show that there are chemical reactions and elements diffusion in the interfacial zone, which make the interface bonding well and bonding strength ideal at the interface. The results gotten by studying of crack produced by Vickers indentation technique in the interfacial zone show that it is difficult to produce crack in the interface, the crack length in the cladding layer is longer than that to the interface, the crack which propagate to the interface stops at the interface rather than propagates along the interface. This suggests negligible residual stresses have developed because of thermal expansion mismatch. The bonding strength of the interface is 550MPa, which has been gotten by cutting test. The result gotten by analyzing the fracture surface shows that the fracture occurs at the side of cladding layer, which confirms that the bonding strength at the interface is higher than that in the cladding layer.

  13. Rebuilding of metal components with laser cladding forming

    Science.gov (United States)

    Song, Jianli; Deng, Qilin; Chen, Changyuan; Hu, Dejin; Li, Yongtang

    2006-09-01

    Laser cladding forming (LCF) is a novel powerful tool for the repairing of metal components. Rebuilding of V-grooves on medium carbon steel substrates has been carried out with laser cladding forming technique using stainless steel powder as the cladding material. Microstructure of the deposited layers has been characterized using optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray microanalysis (EDAX), electron probe microanalysis (EPMA) and X-ray diffraction (XRD). Mechanical properties of the rebuilt V-groove samples have been evaluated by tensile and impacting tests and microhardness measurement. Experimental results show that good fusion bonding between the rebuilt layers and the substrate has been formed, and the microstructure of the cladding layers is mainly composed of fine, dense and defect-free epitaxial columnar dendrites. Due to the effect of grain size refinement, the tensile strength, impacting toughness, elongation and microhardness of the rebuilt samples have been greatly enhanced compared to those of the substrate. Microhardness is also very uniform throughout the rebuilt regions. With the growth of the deposited layers, the microhardness increases gradually. The good ductility of the deposited regions is verified by the SEM fracture analysis.

  14. Simple and cost-effective fabrication of size-tunable zinc oxide architectures by multiple size reduction technique

    Directory of Open Access Journals (Sweden)

    Hyeong-Ho Park, Xin Zhang, Seon-Yong Hwang, Sang Hyun Jung, Semin Kang, Hyun-Beom Shin, Ho Kwan Kang, Hyung-Ho Park, Ross H Hill and Chul Ki Ko

    2012-01-01

    Full Text Available We present a simple size reduction technique for fabricating 400 nm zinc oxide (ZnO architectures using a silicon master containing only microscale architectures. In this approach, the overall fabrication, from the master to the molds and the final ZnO architectures, features cost-effective UV photolithography, instead of electron beam lithography or deep-UV photolithography. A photosensitive Zn-containing sol–gel precursor was used to imprint architectures by direct UV-assisted nanoimprint lithography (UV-NIL. The resulting Zn-containing architectures were then converted to ZnO architectures with reduced feature sizes by thermal annealing at 400 °C for 1 h. The imprinted and annealed ZnO architectures were also used as new masters for the size reduction technique. ZnO pillars of 400 nm diameter were obtained from a silicon master with pillars of 1000 nm diameter by simply repeating the size reduction technique. The photosensitivity and contrast of the Zn-containing precursor were measured as 6.5 J cm−2 and 16.5, respectively. Interesting complex ZnO patterns, with both microscale pillars and nanoscale holes, were demonstrated by the combination of dose-controlled UV exposure and a two-step UV-NIL.

  15. Techniques for fabrication and construction of three-dimensional scaffolds for tissue engineering

    Directory of Open Access Journals (Sweden)

    Lu T

    2013-01-01

    Full Text Available Tingli Lu,1,* Yuhui Li,1,* Tao Chen1,21Key Laboratory of Space Bioscience and Biotechnology, School of Life Science, Northwestern Polytechnical University, 2Liposome Research Centre, Xi'an, China*These authors contributed equally to this workAbstract: Three-dimensional biomimetic scaffolds have widespread applications in biomedical tissue engineering because of their nanoscaled architecture, eg, nanofibers and nanopores, similar to the native extracellular matrix. In the conventional “top-down” approach, cells are seeded onto a biocompatible and biodegradable scaffold, in which cells are expected to populate in the scaffold and create their own extracellular matrix. The top-down approach based on these scaffolds has successfully engineered thin tissues, including skin, bladder, and cartilage in vitro. However, it is still a challenge to fabricate complex and functional tissues (eg, liver and kidney due to the lack of vascularization systems and limited diffusion properties of these large biomimetic scaffolds. The emerging “bottom-up” method may hold great potential to address these challenges, and focuses on fabricating microscale tissue building blocks with a specific microarchitecture and assembling these units to engineer larger tissue constructs from the bottom up. In this review, state-of-the-art methods for fabrication of three-dimensional biomimetic scaffolds are presented, and their advantages and drawbacks are discussed. The bottom-up methods used to assemble microscale building blocks (eg, microscale hydrogels for tissue engineering are also reviewed. Finally, perspectives on future development of the bottom-up approach for tissue engineering are addressed.Keywords: three-dimensional, extracellular matrix scaffolds, bottom-up, tissue engineering

  16. Immobilization techniques in the fabrication of nanomaterial-based electrochemical biosensors: a review.

    Science.gov (United States)

    Putzbach, William; Ronkainen, Niina J

    2013-04-11

    The evolution of 1st to 3rd generation electrochemical biosensors reflects a simplification and enhancement of the transduction pathway. However, in recent years, modification of the transducer with nanomaterials has become increasingly studied and imparts many advantages. The sensitivity and overall performance of enzymatic biosensors has improved tremendously as a result of incorporating nanomaterials in their fabrication. Given the unique and favorable qualities of gold nanoparticles, graphene and carbon nanotubes as applied to electrochemical biosensors, a consolidated survey of the different methods of nanomaterial immobilization on transducer surfaces and enzyme immobilization on these species is beneficial and timely. This review encompasses modification of enzymatic biosensors with gold nanoparticles, carbon nanotubes, and graphene.

  17. Ferromagnetic anisotropy of carbon-doped ZnO nanoneedles fabricated by ion beam technique

    Energy Technology Data Exchange (ETDEWEB)

    Wei, C.S. [Department of Applied Physics, Hong Kong Polytechnic University, Hung Hom, Kowloon (Hong Kong); Lau, S.P., E-mail: apsplau@polyu.edu.hk [Department of Applied Physics, Hong Kong Polytechnic University, Hung Hom, Kowloon (Hong Kong); Tanemura, M.; Subramanian, M.; Akaike, Y. [Graduate School of Engineering, Nagoya Institute of Technology, Gokiso-cho, Showa-ku, Nagoya 466-8555 (Japan)

    2012-05-01

    Carbon-doped ZnO (ZnO:C) nanoneedles were fabricated using ion beam irradiation with a simultaneous supply of carbon at room temperature. The structure and the magnetic properties of the ZnO:C nanoneedles were investigated. Hysteresis loops and zero-field cooling (ZFC) and field cooling (FC) curves demonstrated the ferromagnetic properties of the ZnO:C nanoneedles. The Curie temperature of the ZnO:C is above 330 K. The ferromagnetic anisotropy with an easy axis perpendicular to the shape axis of the ZnO:C nanoneedles was observed due to the dipole-dipole magnetic interaction amongst nanoneedles.

  18. Design Guideline of Hollow-Core Fibres with Cobweb Cladding Structure

    Institute of Scientific and Technical Information of China (English)

    HUO Liang; YU Rong-Jin; ZHANG Bing; CHEN Ming-Yang; LI Bing-Xin

    2006-01-01

    @@ By using a plane wave expansion method, some important parameters of designing the hollow-core fibre with cobweb cladding structure are analysed. Taking a dielectric material PMMA, for example, the tolerance of the parameters is discussed. The results show that the parameters of the structure possess oneselfofa regularity and limit, and have a larger tolerance for the structural parameters in fabrication.

  19. Pulsed Nd:YAG laser cladding of high silicon content coating on low silicon steel

    Institute of Scientific and Technical Information of China (English)

    Danyang Dong; Changsheng Liu; Bin Zhang; Jun Miao

    2007-01-01

    A pulsed Nd:YAG (yttrium aluminum garnet) laser-based technique was employed to clad low silicon steel with preplaced Si and Fe mixed powders for high Si content. The surface morphology, microstructural evolution, phase composition, and Si distribution,within the obtained cladding coatings, were characterized by optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), with associated energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The microhardness was also measured along the depth direction of the specimens. A crack- and pore-free cladding coating through excellent metallurgical bonding with the substrate was successfully prepared on low silicon steel by means of optimized single-track and multi-track laser cladding. The phases of the coating are α-Fe, γ-Fe, and FeSi. The high microhardness of the lasercladding zone is considered as an increase in Si content and as the refined microstructure produced by the laser treatment. The Si contents of the cladding coatings were about 5.8wt% in the single-track cladding and 6.5wt% in the multi-track cladding, respectively.

  20. Orientation-dependent fiber-optic accelerometer based on grating inscription over fiber cladding.

    Science.gov (United States)

    Rong, Qiangzhou; Qiao, Xueguang; Guo, Tuan; Bao, Weijia; Su, Dan; Yang, Hangzhou

    2014-12-01

    An orientation-sensitive fiber-optic accelerometer based on grating inscription over fiber cladding has been demonstrated. The sensor probe comprises a compact structure in which a short section of thin-core fiber (TCF) stub containing a "cladding" fiber Bragg grating (FBG) is spliced to another single-mode fiber (SMF) without any lateral offset. A femtosecond laser side-illumination technique was utilized to ensure that the grating inscription remains close to the core-cladding interface of the TCF. The core mode and the cladding mode of the TCF are coupled at the core-mismatch junction, and two well-defined resonances in reflection appear from the downstream FBG, in which the cladding resonance exhibits a strong polarization and bending dependence due to the asymmetrical distribution of the cladding FBG along the fiber cross section. Strong orientation dependence of the vibration (acceleration) measurement has been achieved by power detection of the cladding resonance. Meanwhile, the unwanted power fluctuations and temperature perturbations can be referenced out by monitoring the fundamental core resonance.

  1. The application of explosive cladding technology in the process of hydraulic-cylinder production

    OpenAIRE

    Soković, Mirko; Jovišević, Vid

    2015-01-01

    This paper treats the technologies for glide-pairs forming using bronze cladding and using the sheet-bronze explosive cladding technique over the glide surfaces of a steel hydraulic cylinder. In the paper the microhardness, the microstructure and the bond strength of the interface of a bi-metallic joint on the cross-section of the test hydraulic cylinder were investigated. A parallel results survey of the application of these two technologies is shown based on metallographic and mechanical in...

  2. Clad-pumped Er-nanoparticle-doped fiber laser (Conference Presentation)

    Science.gov (United States)

    Baker, Colin C.; Friebele, E. Joseph; Rhonehouse, Daniel L.; Marcheschi, Barbara A.; Peele, John R.; Kim, Woohong; Sanghera, Jasbinder S.; Zhang, Jun; Chen, Youming; Pattnaik, Radha K.; Dubinskii, Mark

    2017-03-01

    Erbium-doped fiber lasers are attractive for directed energy weapons applications because they operate in a wavelength region that is both eye-safer and a window of high atmospheric transmission. For these applications a clad-pumped design is desirable, but the Er absorption must be high because of the areal dilution of the doped core vs. the pump cladding. High Er concentrations typically lead to Er ion clustering, resulting in quenching and upconversion. Nanoparticle (NP) doping of the core overcomes these problems by physically surrounding the Er ions with a cage of Al and O in the NP, which keeps them separated to minimize excited state energy transfer. A significant issue is obtaining high Er concentrations without the NP agglomeration that degrades the optical properties of the fiber core. We have developed the process for synthesizing stable Er-NP suspension which have been used to fabricate EDFs with Er concentrations >90 dB/m at 1532 nm. Matched clad fibers have been evaluated in a core-pumped MOPA with pump and signal wavelengths of 1475 and 1560 nm, respectively, and efficiencies of 72% with respect to absorbed pump have been obtained. We have fabricated both NP- and solution-doped double clad fibers, which have been measured in a clad-pumped laser testbed using a 1532 nm pump. The 1595 nm laser efficiency of the NP-doped fiber was 47.7%, which is high enough for what is believed to be the first laser experiment with the cladding pumped, NP-doped fiber. Further improvements are likely with a shaped cladding and new low-index polymer coatings with lower absorption in the 1500 - 1600 nm range.

  3. Novel Fabrication Techniques for Wafer-Scale Graphene Drum NanoElectroMechanical Resonators

    Science.gov (United States)

    Lee, Sunwoo; Chen, Changyao; Deshpande, Vikram V.; Lee, Gwan Hyoung; Storch, Isaac; Zhang, Congchun; Yu, Young-Jun; Kim, Philip; McEuen, Paul; Hone, James

    2012-02-01

    Graphene NanoElectroMechanical Systems (NEMS) have shown excellent mass sensitivity as well as resonant and oscillatory behaviors that are desirable in mass sensors and active elements in Radio Frequency Integrated Circuit (RFIC) design. Out of many structures proposed for graphene NEMS, it has been recently shown that a drum resonator exhibits higher Q-factor than other structures such as a bar resonator. However, fabricating a large array of drum graphene resonator has been problematic because liquid or gas can be trapped inside the drum. Such issues led to designs with a hole in the center of a drum or with a drainage trench, either at the cost of additional lithography step or lowered Q-factor. Here, we demonstrate two novel fabrication methods that are free of the trapping without any compromise in additional lithography step or Q-factor degradation. In one method, wafer scale graphene is dry-stamped on prefabricated leads, holes and local gates. In the other method, an resist strip with a circular hole at the center holds graphene underneath. I will discuss direct electrical readout and characterization of devices using these two methods. These drum structures may provide a practical way to achieve wafer scale high Q graphene NEMS.

  4. Fabrication of Semi-Transparent Photovoltaic Cell by a Cost-Effective Technique

    Science.gov (United States)

    Nithyayini, K. N.; Ramasesha, Sheela K.

    2015-09-01

    Semi-transparent inorganic thin film PV cells have been fabricated using n-type (CdS) and p-type (CdTe) semiconductors. Large area devices which can be used as windows and skylights in buildings can be fabricated using cost effective solution processes. The device structure is Glass/TCO/CdTe/CdS/TCO. Chemically stable CdS and CdTe layers are deposited at temperatures 353 K to 373 K (80 °C to 100 °C) under controlled pH. The CdCl2 activation is carried out followed by air annealing. The p-n junction is formed by sintering the device at 673 K to 723 K (400 °C to 450 °C). The characterization of cells is carried out using XRD, SEM, AFM, and UV-Visible spectroscopy. The thickness of the cell is ~600 nm. The band gap values are 2.40 eV for CdS and 1.36 eV for CdTe with transmittance of about 70 pct in the visible region. Under 1.5 AM solar spectrum, V oc, and I sc of the initial device are 3.56e-01 V and 6.20e-04 A, respectively.

  5. Comparison of laser-ablation and hot-wall chemical vapour deposition techniques for nanowire fabrication

    Science.gov (United States)

    Stern, E.; Cheng, G.; Guthrie, S.; Turner-Evans, D.; Broomfield, E.; Lei, B.; Li, C.; Zhang, D.; Zhou, C.; Reed, M. A.

    2006-06-01

    A comparison of the transport properties of populations of single-crystal, In2O3 nanowires (NWs) grown by unassisted hot-wall chemical vapour deposition (CVD) versus NWs grown by laser-ablation-assisted chemical vapour deposition (LA-CVD) is presented. For nominally identical growth conditions across the two systems, NWs fabricated at 850 °C with laser-ablation had significantly higher average mobilities at the 99.9% confidence level, 53.3 ± 5.8 cm2 V-1 s-1 versus 10.2 ± 1.9 cm2 V-1 s-1. It is also observed that increasing growth temperature decreases mobility for LA-CVD NWs. Transmission electron microscopy studies of CVD-fabricated samples indicate the presence of an amorphous In2O3 region surrounding the single-crystal core. Further, low-temperature measurements verify the presence of ionized impurity scattering in low-mobility CVD-grown NWs.

  6. Comparative study of interim materials for direct fixed dental prostheses and their fabrication with CAD/CAM technique.

    Science.gov (United States)

    Peñate, Lissethe; Basilio, Juan; Roig, Miguel; Mercadé, Montserrat

    2015-08-01

    Prosthodontic treatment sometimes requires a long-term interim fixed dental prosthesis (FDP) until the definitive restoration can be cemented. However, some interim materials are weak and do not have an adequate marginal seal. The purpose of this study was to compare the marginal fit and fracture strengths of interim FDPs fabricated by using a direct technique with different materials (Structur 3, Trim, and DuraLay) with interim prostheses (Telio CAD) made with a computer-aided design and computer-aided manufacturing (CAD/CAM) system. Seventy interim FDPs were fabricated by using different materials (Structur 3, Trim, DuraLay, and Telio CAD) on a metal master model. Resin-impregnated, light-polymerizing glass fiber (GrandTEC) was used to reinforce 10 interim FDPs per material fabricated with the direct technique. Interim FDPs were stored at 37°C for 24 hours before thermocycling. Marginal fit was analyzed at 6 points in each interim FDP before and after thermocycling with either 2500 or 5000 cycles. After fracturing the interim FDPs with a universal testing machine, fracture strength, fragments separation, and fracture point were recorded. Marginal fit data were analyzed with 2-way repeated measure analysis of variance (ANOVA), fracture strength with 1-way ANOVA, and fragments separation and fracture point with the chi-square test at a 99% confidence interval. All interim materials showed marginal discrepancies over time, but no significant differences were found among groups (P>.001), except in the marginal fit of interim FDPs reinforced with glass fiber (S3F), which showed the smallest marginal gap after 5000 cycles (P.001). Finally, significant differences were observed in the fracture point and frequency of separation (P<.001). Bis-acryl reinforced with glass fiber showed the least marginal discrepancy. No differences were found between the fracture strengths of interim FDPs fabricated with CAD/CAM system and interim FDPs reinforced with glass fiber. No

  7. Advanced Fuels Campaign Cladding & Coatings Meeting Summary

    Energy Technology Data Exchange (ETDEWEB)

    Not Listed

    2013-03-01

    The Fuel Cycle Research and Development (FCRD) Advanced Fuels Campaign (AFC) organized a Cladding and Coatings operational meeting February 12-13, 2013, at Oak Ridge National Laboratory (ORNL). Representatives from the U.S. Department of Energy (DOE), national laboratories, industry, and universities attended the two-day meeting. The purpose of the meeting was to discuss advanced cladding and cladding coating research and development (R&D); review experimental testing capabilities for assessing accident tolerant fuels; and review industry/university plans and experience in light water reactor (LWR) cladding and coating R&D.

  8. Plasmonic waveguides with hyperbolic multilayer cladding

    CERN Document Server

    Babicheva, Viktoriia E; Ishii, Satoshi; Boltasseva, Alexandra; Kildishev, Alexander V

    2014-01-01

    Engineering plasmonic metamaterials with anisotropic optical dispersion enables us to tailor the properties of metamaterial-based waveguides. We investigate plasmonic waveguides with dielectric cores and multilayer metal-dielectric claddings with hyperbolic dispersion. Without using any homogenization, we calculate the resonant eigenmodes of the finite-width cladding layers, and find agreement with the resonant features in the dispersion of the cladded waveguides. We show that at the resonant widths, the propagating modes of the waveguides are coupled to the cladding eigenmodes and hence, are strongly absorbed. By avoiding the resonant widths in the design of the actual waveguides, the strong absorption can be eliminated.

  9. Modelling cladding response to changing conditions

    Energy Technology Data Exchange (ETDEWEB)

    Tulkki, Ville; Ikonen, Timo [VTT Technical Research Centre of Finland ltd (Finland)

    2016-11-15

    The cladding of the nuclear fuel is subjected to varying conditions during fuel reactor life. Load drops and reversals can be modelled by taking cladding viscoelastic behaviour into account. Viscoelastic contribution to the deformation of metals is usually considered small enough to be ignored, and in many applications it merely contributes to the primary part of the creep curve. With nuclear fuel cladding the high temperature and irradiation as well as the need to analyse the variable load all emphasise the need to also inspect the viscoelasticity of the cladding.

  10. Fabrication and processing of polymer solar cells: A review of printing and coating techniques

    DEFF Research Database (Denmark)

    Krebs, Frederik C

    2009-01-01

    -forming techniques such as slot-die coating, gravure coating, knife-over-edge coating, off-set coating, spray coating and printing techniques such as ink jet printing, pad printing and screen printing. The former are used almost exclusively and are not suited for high-volume production whereas the latter are highly...... suited, but little explored in the context of polymer solar cells. A further distinction is made between printing and coating when a film is formed. The entire process leading to polymer solar cells is broken down into the individual steps and the available techniques and materials for each step...

  11. Tooth preparation and fabrication of porcelain veneers using a double-layer technique.

    Science.gov (United States)

    Chpindel, P; Cristou, M

    1994-09-01

    This article discusses proper tooth preparation when using the double-layered porcelain technique for constructing porcelain veneers designed to produce strength and translucency. Indications for this technique include color correction, restoration of lost tooth structure or improper tooth size, and overall smile design. A new indication--misalignment--has been added. The objective of this article is to review tooth preparation and double-layered laboratory techniques using hydrothermal ceramics in combination. Four cases are used to illustrate the procedure, concentrating on the correction of misaligned teeth.

  12. Fabricating and controlling PCL electrospun microfibers using filament feeding melt electrospinning technique

    Science.gov (United States)

    Ko, Junghyuk; Ahsani, Vahid; Xiangxiao Yao, Selina; Mohtaram, Nima K.; Lee, Patrick C.; Jun, Martin B. G.

    2017-02-01

    The process of melt electrospinning has received noteworthy attention due to its ability to fabricate micro scaled polymer fibers. Recently, a melt electrospinning process has been attracting attention for biomedical applications, in particular with scaffold fabrication for tissue engineering. In order to enhance cell attachment and proliferation on scaffolds, it is important to control fiber diameters to create an environment to which cells can attach, grow, and proliferate with ease. However, because electrospinning is a process with many parameters, it is particularly difficult to precisely control the diameter of the resulting fibers. Also, polymer powders or pellets melted in nozzles are typically used for melt electrospinning. However, a filament feeding melt electrospinning process has not been yet been implemented. In this study, we developed a melt electrospinning device which can feed PCL (Polycaprolactone, Mw: 80 000 g mol-1) filaments for advanced electrospun fiber diameter control. The PCL filaments were first fabricated by a small scale micro-compounder and then fed into the melting chamber of the electrospinning device. The system was then heated to a desired temperature, and the melt was extruded through a nozzle. The potential difference between the nozzle and counter electrode then drew down the PCL extrudate, creating fine microfibers. Temperature was controlled and monitored via a customized temperature control system. In order to control the dispensing of the PCL filaments, a customized control algorithm using NI (National Instruments) LabVIEW was used. In order to actively cool PCL filaments, a miniature computer fan was attached on the side of the melting chamber so that the filaments would not buckle. This paper reveals the investigation of significant process parameters that influence fiber diameters and their optimization. For instance, applied voltages, distances between the nozzle and a counter electrode, processing temperatures, and

  13. Investigation of Non-Vacuum Deposition Techniques in Fabrication of Chalcogenide-Based Solar Cell Absorbers

    KAUST Repository

    Alsaggaf, Ahmed

    2015-07-01

    The environmental challenges are increasing, and so is the need for renewable energy. For photovoltaic applications, thin film Cu(In,Ga)(S,Se)2 (CIGS) and CuIn(S,Se)2 (CIS) solar cells are attractive with conversion efficiencies of more than 20%. However, the high-efficiency cells are fabricated using vacuum technologies such as sputtering or thermal co-evaporation, which are very costly and unfeasible at industrial level. The fabrication involves the uses of highly toxic gases such as H2Se, adding complexity to the fabrication process. The work described here focused on non-vacuum deposition methods such as printing. Special attention has been given to printing designed in a moving Roll-to-Roll (R2R) fashion. The results show potential of such technology to replace the vacuum processes. Conversion efficiencies for such non-vacuum deposition of Cu(In,Ga)(S,Se)2 solar cells have exceeded 15% using hazardous chemicals such as hydrazine, which is unsuitable for industrial scale up. In an effort to simplify the process, non-toxic suspensions of Cu(In,Ga)S2 molecular-based precursors achieved efficiencies of ~7-15%. Attempts to further simplify the selenization step, deposition of CuIn(S,Se)2 particulate solutions without the Ga doping and non-toxic suspensions of Cu(In,Ga)Se2 quaternary precursors achieved efficiencies (~1-8%). The contribution of this research was to provide a new method to monitor printed structures through spectral-domain optical coherence tomography SD-OCT in a moving fashion simulating R2R process design at speeds up to 1.05 m/min. The research clarified morphological and compositional impacts of Nd:YAG laser heat-treatment on Cu(In,Ga)Se2 absorber layer to simplify the annealing step in non-vacuum environment compatible to R2R. Finally, the research further simplified development methods for CIGS solar cells based on suspensions of quaternary Cu(In,Ga)Se2 precursors and ternary CuInS2 precursors. The methods consisted of post deposition reactive

  14. PARTICLE-COLLISION AND POROGEN-LEACHING TECHNIQUE TO FABRICATE POLYMERIC POROUS SCAFFOLDS WITH MICROSCALE ROUGHNESS OF INTERIOR SURFACES

    Institute of Scientific and Technical Information of China (English)

    Zhen Pan; Ze-hua Qu; Zheng Zhang; Rong Peng; Ce Yan; Jian-dong Ding

    2013-01-01

    A facile technique is herein reported to fabricate three-dimensional (3D) polymeric porous scaffolds with interior surfaces of a topographic microstructure favorable for cell adhesion.As demonstration,a well-known biodegradable polymer poly(lactide-co-glycolide) (PLGA) was employed as matrix.Under the porogen-leaching strategy,the large and soft porogens of paraffin were modified by colliding with small and hard salt particles,which generated micropits on the surfaces of paraffin spheres.The eventual PLGA scaffolds after leaching the modified porogens had thus interior surfaces of microscale roughness imprinted by those micropits.The microrough scaffolds were confirmed to benefit adhesion of bone marrow stromal cells (BMSCs) of rats and meanwhile not to hamper the proliferation and osteogenic differentiation of the cells.The insight and technique might be helpful for biomaterial designing in tissue engineering and regenerative medicine.

  15. Introduction on the fabrication technique of phosphor in glass by tape-casting and investigation on the chromaticity property.

    Science.gov (United States)

    Wang, Fangyu; Lin, Yue; Shi, Hongling; Wang, Wenchao; Deng, Zhonghua; Chen, Jian; Yuan, Xuanyi; Cao, Yongge

    2014-08-25

    We introduce a new fabrication technique of phosphor in glass (PiG) for light-emitting diodes (LEDs) employing the tape-casting. Through the detailed process described herein and the measurement results, it is clear that the PiG-on-glass not only share the same characteristic of those obtained from other techniques or the bulk PiG, but with more precisely controlled width from a few to hundreds micrometers. The samples are mounted on blue InGaN LED chips to test the color properties of the white light. Besides, we established an empirical model that could predict the final color properties of LEDs solely by the phosphor concentration of phosphor glass under certain conditions. This model would greatly facilitate the design of PiG-based LEDs.

  16. 铁路货车轮辐板孔裂纹激光再制造%Remanufacturing Railway Wheels with Web Plate Hole by Laser Cladding Cracks

    Institute of Scientific and Technical Information of China (English)

    陈常义; 陈江

    2011-01-01

    铁路货车轮在辐板孔处产生疲劳裂纹,影响安全运行.文中利用激光熔覆技术,采用镍基合金在车轮辐板辗钢CL60试样表面进行激光再制造试验研究,评价激光再制造试件的组织和性能.结果表明,熔覆层无裂纹、夹杂和气孔等缺陷,与基体形成了良好冶金结合,熔覆层组织是铸态的奥氏体组织,主要由弥散的共晶和亚共晶组成.激光再制造试件力学性能优于车轮基体材料,延伸率提高90%,冲击韧性提高2~3倍,熔覆层的显微硬度提高近50%,疲劳强度提高2.2倍.该工艺用于生产实践,经十万公里试运行考核验证,激光再制造后的车轮满足铁路货运的要求.%The Railway wheel generated fatigue cracks at the wheel web plate holes, which would arouse safe servicing problem.In order to remanufacture the wheels with web plate hole cracks, laser cladding technique was employed to fabricate nickel-based alloy coatings on steel CL60 from which the railway wheels were made.Microstructure and properties of the laser clad samples were analysed.The results showed that the cladding layer was free of cracks, inclusions, pores and other defects, and metallurgically bonded with the substrate material.The clad microstructure was cast austenite, mainly composed of eutectic and hypoeutectic phases.Mechanical performance of the laser clad samples was better than the wheel steel CL60.Its elongation was 90 % higher than the wheel base, impact toughness increased by 2 to 3 times, microhardness of clad increased by about 50 %, fatigue strength increased by 2.2 times.The process has applied to production practices, test running by the hundred thousand kilometers verificated the laser remanufactured wheels could meet requirements of rail freight.

  17. Rigorous modeling of cladding modes in photonic crystal fibers

    DEFF Research Database (Denmark)

    Rindorf, Lars Henning; Bang, Ole

    We study the cladding modes of a photonic crystal fiber (PCF) with a finite size cladding using a finite element method. The cladding consists of seven rings of air holes with bulk silica outside.......We study the cladding modes of a photonic crystal fiber (PCF) with a finite size cladding using a finite element method. The cladding consists of seven rings of air holes with bulk silica outside....

  18. Characteristics of heat-annealed silicon homojunction infrared photodetector fabricated by plasma-assisted technique

    Science.gov (United States)

    Hammadi, Oday A.

    2016-09-01

    In this work, the effect of thermal annealing on the characteristics of silicon homojunction photodetector was studied. This homojunction photodetector was fabricated by means of plasma-induced etching of p-type silicon substrate and plasma sputtering of n-type silicon target in vacuum. The electrical and spectral characteristics of this photodetector were determined and optimized before and after the annealing process. The maximum surface reflectance of 1.89% and 1.81%, the maximum responsivity of 0.495 A/W and 0.55 A/W, the ideality factor of 1.80 and 1.99, the maximum external quantum efficiency of 76% and 83.5%, and the built-in potential of 0.79 V and 0.72 V were obtained before and after annealing, respectively.

  19. Immobilization Techniques in the Fabrication of Nanomaterial-Based Electrochemical Biosensors: A Review

    Directory of Open Access Journals (Sweden)

    Niina J. Ronkainen

    2013-04-01

    Full Text Available The evolution of 1st to 3rd generation electrochemical biosensors reflects a simplification and enhancement of the transduction pathway. However, in recent years, modification of the transducer with nanomaterials has become increasingly studied and imparts many advantages. The sensitivity and overall performance of enzymatic biosensors has improved tremendously as a result of incorporating nanomaterials in their fabrication. Given the unique and favorable qualities of gold nanoparticles, graphene and carbon nanotubes as applied to electrochemical biosensors, a consolidated survey of the different methods of nanomaterial immobilization on transducer surfaces and enzyme immobilization on these species is beneficial and timely. This review encompasses modification of enzymatic biosensors with gold nanoparticles, carbon nanotubes, and graphene.

  20. Research on fabricating technique of Ba-Al-S:Eu sputtering target

    Institute of Scientific and Technical Information of China (English)

    DING Zhao; YU Zhinong; ZHANG Dongpu; XUE Wei; WANG Wuyu

    2009-01-01

    Ba-Al-S-Eu sputtering target for blue emitting phosphors was prepared by powder sintering method. XRD patterns showed that the main components of the target were barium tetra aluminum sulfide (BaAl4S7), bariutm sulfide (BaS), and europium sulfide (EuS). In the samples, part of the barium and aluminum are formed into barium aluminum oxide (BaAl2O4) with the impurity element of oxygen. The PL characteristic spectra of the target showed the 470 nm blue emission obviously, and the Ba-Al-S thin films also transmitted a purple-blue emission at the position of 440 nm.The results indicated that this method was suitable for the fabrication of the Ba-Al-S:Eu sputtering target.

  1. Fiber endface Fabry-Perot vapor microsensors fabricated by multiphoton polymerization technique

    Science.gov (United States)

    Melissinaki, Vasileia; Konidakis, Ioannis; Farsari, Maria; Pissadakis, Savros

    2015-03-01

    Three different designs of Fabry-Perot optical sensing microresonators fabricated by direct laser writing on the endface of a standard telecom fiber using a zirconium-silicon, organic-inorganic hybrid photosensitive material, are demonstrated. These endface optical fiber sensing probes are used for the detection of common organic alcohols and chlorinated solvents vapors. The devices operate in the spectral region lying between 1440 nm and 1660 nm, while the spectra recorded in reflection mode correlate to refractive index or absorption changes due to different vapors trapped inside the microcavities. A sensitivity of 1503nm/RIU, for a concentration of 4ppm ethanol vapors was succeeded. The microresonator sensing probe is explained in terms of standard physisorption and molecule packing mechanisms of organic vapors onto porous surfaces.

  2. Modelling, Simulation, Fabrication, Experiments and Real-Time Linear State Variable Feedback Control of Cuk Converter using Pole Placement Technique

    Science.gov (United States)

    Nanda, S.; Sengupta, M.; Sengupta, A.

    2014-01-01

    Using a suitable combination of some of the basic converter topologies representing the Buck, the Boost and the Buck-Boost converters, one may obtain some other useful dc-to-dc converters. A typical example is the cascade connection of the Boost and the Buck converter which produces the well known Cuk converter. This work emphasises on the modelling, real-time simulations, fabrication and closed-loop control of a Cuk converter. For the modelling and real time simulation, FPGA platform has been used. Small signal modelling and conventional control aspects (compensator) of Cuk converter are discussed. A 200W, 10kHz Cuk converter is designed, fabricated and tested in the laboratory. The converter model is of fourth order. The transfer function being a non-minimum phase one with two right-half plane zeroes, a limited work has been done on this. For such systems, conventional control methods are demonstrated to fail. Pole placement technique, which is envisaged to be a suitable control technique for a higher order non-minimum phase system has been adopted. Excellent correlation between off-line and real-time simulation results establishes the accuracy of the work. Agreement between open-loop results obtained from the experimental set-up under steady state vis-a-vis those obtained from simulation is also a major highlight of the paper.

  3. Fabrication and evaluation of CdS/PbS thin film solar cell by chemical bath deposition technique

    Energy Technology Data Exchange (ETDEWEB)

    Saikia, Dulen, E-mail: dulen.s@rediffmail.com; Phukan, Pallabi

    2014-07-01

    A solar cell with the structure glass/SnO{sub 2}/CdS/PbS/HgTe has been fabricated where both window (CdS) and absorber (PbS) layers were deposited by a chemical bath deposition technique which is completely free from any complexing agents. The films were prepared by in-situ thermolysis of precursors confined in polyvinyl alcohol matrix (PVA). As the method is free of any complexing agent, hence no need to control the pH of the solution. The as-prepared films were characterized by X-ray diffraction, scanning electron microscopy, transmission electron microscopy and UV–Vis absorption spectroscopy. The surface morphology clearly shows that as synthesized CdS/PVA and PbS/PVA thin films were nanostructured, almost homogeneous, without any pinholes or cracks and covered the substrate well. The photovoltaic parameters of the cell were measured with the Keithley 2400 source meter under one sun illumination and efficiency of the cell was found to be 1.668%. - Highlights: • Polyvinyl alcohol matrix-capped PbS thin film from a complexing agent free system • Fabrication of CdS/PbS solar cell based on chemical bath deposition technique • An efficiency of 1.668% is achieved under one SUN illumination.

  4. One-step fabrication of submicrostructures by low one-photon absorption direct laser writing technique with local thermal effect

    Energy Technology Data Exchange (ETDEWEB)

    Nguyen, Dam Thuy Trang; Tong, Quang Cong; Ledoux-Rak, Isabelle; Lai, Ngoc Diep, E-mail: nlai@lpqm.ens-cachan.fr [Laboratoire de Photonique Quantique et Moléculaire, UMR 8537, Ecole Normale Supérieure de Cachan, CentraleSupélec, CNRS, Université Paris-Saclay, 94235 Cachan (France)

    2016-01-07

    In this work, local thermal effect induced by a continuous-wave laser has been investigated and exploited to optimize the low one-photon absorption (LOPA) direct laser writing (DLW) technique for fabrication of polymer-based microstructures. It was demonstrated that the temperature of excited SU8 photoresist at the focusing area increases to above 100 °C due to high excitation intensity and becomes stable at that temperature thanks to the use of a continuous-wave laser at 532 nm-wavelength. This optically induced thermal effect immediately completes the crosslinking process at the photopolymerized region, allowing obtain desired structures without using the conventional post-exposure bake (PEB) step, which is usually realized after the exposure. Theoretical calculation of the temperature distribution induced by local optical excitation using finite element method confirmed the experimental results. LOPA-based DLW technique combined with optically induced thermal effect (local PEB) shows great advantages over the traditional PEB, such as simple, short fabrication time, high resolution. In particular, it allowed the overcoming of the accumulation effect inherently existed in optical lithography by one-photon absorption process, resulting in small and uniform structures with very short lattice constant.

  5. A novel collagen film with micro-rough surface structure for corneal epithelial repair fabricated by freeze drying technique

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yang [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China); National Engineering Research Center for Tissue Restoration and Reconstruction, Guangzhou 510006 (China); Guangdong Province Key Laboratory of Biomedical Engineering, South China University of Technology, Guangzhou 510006 (China); Ren, Li, E-mail: psliren@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China); National Engineering Research Center for Tissue Restoration and Reconstruction, Guangzhou 510006 (China); Guangdong Province Key Laboratory of Biomedical Engineering, South China University of Technology, Guangzhou 510006 (China); Wang, Yingjun, E-mail: imwangyj@163.com [School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641 (China); National Engineering Research Center for Tissue Restoration and Reconstruction, Guangzhou 510006 (China); Guangdong Province Key Laboratory of Biomedical Engineering, South China University of Technology, Guangzhou 510006 (China)

    2014-05-01

    Highlights: • Collagen film with micro-rough surface is fabricated by freeze drying technique. • The film has suitable water uptake capability and toughness performance. • The film has good optical performance. • Human corneal epithelial cells studies confirmed the biocompatibility of the film. - Abstract: Corneal epithelial defect is a common disease and keratoplasty is a common treatment method. A collagen film with micro-rough surface was fabricated through a simple freeze drying technique in this study. Compared with the air-dried collagen film (AD-Col), this freeze-dried collagen film (FD-Col) has a more suitable water uptake capability (about 85.5%) and toughness performance. Both of the two films have good optical properties and the luminousness of them is higher than 80%. Besides, the adhesion and proliferation rate of human corneal epithelial cells on the micro-rough surface of FD-Col film is higher than that on the smooth surface of AD-Col film. The results indicate that this FD-Col film may have potential applications for corneal epithelial repair.

  6. Calibrating apodizer fabrication techniques for high-contrast coronagraphs on segmented and monolithic space telescopes

    Science.gov (United States)

    Sivaramakrishnan, Anand; Greenbaum, Alexandra Z.; Carr, G. Lawrence; Smith, Randy J.; Xi, Xiaoxiang; Zimmerman, Neil T.

    2013-09-01

    High contrast imaging can use pupil apodizers to suppress diffracted starlight from a bright source in order to observe its environs. Metallic half-tone dot transmissive apodizers were developed for the Gemini Planet Imager (GPI) and ESO SPHERE coronagraphs for use in the near-IR. Dot sizes on the scale of the wavelength of the light often result in unexpected variations in the optical transmission vs. superficial dot density relation. We measured 5 and 10 micron half-tone microdot screens' transmissions between 550 -1050 nm to prepare to fabricate apodizations that mitigate diffraction by segments gaps and spiders on future large space telescopes. We utilized slow test beams (f/40, f/80) to estimate the on-axis (far-field, or zero-order) transmission of test patches using a Fourier Transform Spectrograph on Beamline U10B at Brookhaven National Laboratory's National Synchrotron Light Source (BNL NSLS). We also modified our previous GPI IR characterization hardware and methods for this experiment. Our measurements show an internal consistency of 0.1% in transmission, a factor of 5 better than our near-IR GPI work on the NSLS U4IR beamline. The systematics of the set-up appeared to limit the absolute calibration for our f/40 data on the 50-patch, maximum Optical Density 3 (OD3), sample. Credible measurements of transmissions down to about 3% transmission were achieved for this sample. Future work on apodizers for obstructed and segmented primary mirror coronagraphs will require configurations that mimic the intended diffractive configurations closely in order to tune apodizer fabrication to any particular application, and measure chromatic effects in representative diffractive regimes. Further experimental refinements are needed to measure the densest test patches which possess transmissions less than a few percent. The new NSLS-II should provide much greater spectral stability of its synchrotron beam, which will improve measurement accuracy and reduce systematics.

  7. Electrospraying technique for the fabrication of metronidazole contained PLGA particles and their release profile

    Energy Technology Data Exchange (ETDEWEB)

    Prabhakaran, Molamma P., E-mail: nnimpp@nus.edu.sg [Center for Nanofibers and Nanotechnology, Department of Mechanical Engineering, Faculty of Engineering, National University of Singapore, 2 Engineering Drive 3, Singapore 117576 (Singapore); Zamani, Maedeh [Center for Nanofibers and Nanotechnology, Department of Mechanical Engineering, Faculty of Engineering, National University of Singapore, 2 Engineering Drive 3, Singapore 117576 (Singapore); Felice, Betiana [Center for Nanofibers and Nanotechnology, Department of Mechanical Engineering, Faculty of Engineering, National University of Singapore, 2 Engineering Drive 3, Singapore 117576 (Singapore); Laboratorio de Medios e Interfases, Departamento de Bioingeniería, Universidad Nacional de Tucumán, Av. Independencia 1800, Tucumán (Argentina); Ramakrishna, Seeram [Center for Nanofibers and Nanotechnology, Department of Mechanical Engineering, Faculty of Engineering, National University of Singapore, 2 Engineering Drive 3, Singapore 117576 (Singapore)

    2015-11-01

    Advanced engineering of materials for the development of drug delivery devices provides scope for novel and versatile strategies for treatment of various diseases. ‘Electrospraying’ was used to prepare PLGA microparticles and further encapsulate the drug, metronidazole (Met) within the particles to function as a drug delivery system. Two different solvents were utilized for the preparation of drug loaded PLGA particles, whereby the polymeric solution in dichloromethane (DCM) produced particles of bigger sizes than using trifluoroethanol (TFE). Scanning electron microscopy showed the spherical morphology of the particles, with sizes of 3946 ± 407 nm and 1774 ± 167 nm, respectively for PLGA-Met(DCM) and PLGA-Met(TFE). The FTIR spectroscopy proved the incorporation of metronidazole in the polymer, but without any specific drug–polymer interaction. The release of the drug from the particles was studied in phosphate buffered saline, where a sustained drug release was obtained for at least 41 days. Cytotoxicity evaluation of the drug extract using mesenchymal stem cells (MSCs) showed not hindering the proliferation of MSCs, and the cell phenotype was retained after incubation in the drug containing media. Electrospraying is suggested as a cost-effective and single step process for the preparation of polymeric microparticles for prolonged and controlled release of drug. - Highlights: • Electrospraying as a novel method for the fabrication of drug delivery device • Metronidazole encapsulated PLGA particles were fabricated by electrospraying. • Solvent DCM produced particles of double the size than using TFE. • Sustained release of metronidazole studied for a period of 41 days • Drug release pattern from particles followed Fickian diffusion. • PLGA-metronidazole particles can function as a substrate for periodontal regeneration.

  8. Comparison of different fabrication techniques for human adipose tissue engineering in severe combined immunodeficient mice.

    Science.gov (United States)

    Frerich, Bernhard; Winter, Karsten; Scheller, Konstanze; Braumann, Ulf-Dietrich

    2012-03-01

    Adipose tissue engineering has been advocated for soft-tissue augmentation and for the treatment of soft tissue defects. The efficacy in terms of persistence of the engineered fat is, however, not yet understood and could depend on the nature of fabrication and application. The high metabolic demand of adipose tissue also points to the problem of vascularization. Endothelial cell (EC) cotransplantation could be a solution. Human adipose tissue-derived stromal cells were seeded on collagen microcarriers and submitted to adipogenic differentiation ("microparticles"). In a first run of experiments, these microparticles were implanted under the skin of severe combined immunodeficient (SCID) mice (n = 45) with and without the addition of human umbilical vein ECs (HUVECs). A group of carriers without any cells served as control. In a second run, adipose tissue constructs were fabricated by embedding microparticles in fibrin matrix with and without the addition of HUVEC, and were also implanted in SCID mice (n = 30). The mice were sacrificed after 12 days, 4 weeks, and 4 months. Mature adipose tissue, fibrous tissue, and acellular regions were quantified on whole-specimen histological sections. The implantation of microparticles showed a better sustainment of tissue volume and a higher degree of mature adipose tissue compared with adipose tissue constructs. Immunohistology proved obviously perfused human tissue-engineered vessels. There was a limited but not significant advantage in EC cotransplantation after 4 weeks in terms of tissue volume. In groups with EC cotransplantation, there were significantly fewer acellular/necrotic areas after 4 weeks and 4 months. In conclusion, the size of the implanted tissue equivalents is a crucial parameter, affecting volume maintenance and the gain of mature adipose tissue. EC cotransplantation leads to functional stable vascular networks connecting in part to the host vasculature and contributing to tissue perfusion; however

  9. Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Akramifard, H.R., E-mail: akrami.1367@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

    2014-09-08

    The AA1050 aluminum alloy and AISI 304L stainless steel sheets were stacked together to fabricate Al/304L/Al clad sheet composites by the cold roll bonding process, which was performed at temperatures of ∼100 and 23 °C to produce austenitic and austenitic–martensitic microstructures in the AISI 304L counterpart, respectively. The peel test results showed that the threshold reduction required to make a suitable bond at room temperature is below 10%, which is significantly lower than the required reduction for cold roll bonding of Al sheets. The tearing of the Al sheet during the peel test signified that the bond strength of the roll bonded sheets by only 38% reduction has reached the strength of Al, which is a key advantage of the developed sheets. The extrusion of Al through the surface cracks and settling inside the 304L surface valleys due to strong affinity between Al and Fe was found to be the bonding mechanism. Subsequently, the interface and tensile behaviors of three-layered clad sheets after soaking at 200–600 °C for 1 h were investigated to characterize the effect of annealing treatment on the formation and thickening of intermetallic compound layer and the resultant mechanical properties. Field emission scanning electron microscopy, X-ray diffraction, and optical microscopy techniques revealed that an intermediate layer composed mainly of Al{sub 13}Fe{sub 4}, FeC and Al{sub 8}SiC{sub 7} forms during annealing at 500–600 °C. A significant drop in tensile stress–strain curves after the maximum point (UTS) was correlated to the interface debonding. It was found that the formation of intermediate layer by post heat treatment deteriorates the bond quality and encourages the debonding process. Moreover, the existence of strain-induced martensite in clad sheets was found to play a key role in the enhancement of tensile strength.

  10. Fabrication of Thermoelectric Devices Using Additive-Subtractive Manufacturing Techniques: Application to Waste-Heat Energy Harvesting

    Science.gov (United States)

    Tewolde, Mahder

    Thermoelectric generators (TEGs) are solid-state devices that convert heat directly into electricity. They are well suited for waste-heat energy harvesting applications as opposed to primary energy generation. Commercially available thermoelectric modules are flat, inflexible and have limited sizes available. State-of-art manufacturing of TEG devices relies on assembling prefabricated parts with soldering, epoxy bonding, and mechanical clamping. Furthermore, efforts to incorporate them onto curved surfaces such as exhaust pipes, pump housings, steam lines, mixing containers, reaction chambers, etc. require custom-built heat exchangers. This is costly and labor-intensive, in addition to presenting challenges in terms of space, thermal coupling, added weight and long-term reliability. Additive manufacturing technologies are beginning to address many of these issues by reducing part count in complex designs and the elimination of sub-assembly requirements. This work investigates the feasibility of utilizing such novel manufacturing routes for improving the manufacturing process of thermoelectric devices. Much of the research in thermoelectricity is primarily focused on improving thermoelectric material properties by developing of novel materials or finding ways to improve existing ones. Secondary to material development is improving the manufacturing process of TEGs to provide significant cost benefits. To improve the device fabrication process, this work explores additive manufacturing technologies to provide an integrated and scalable approach for TE device manufacturing directly onto engineering component surfaces. Additive manufacturing techniques like thermal spray and ink-dispenser printing are developed with the aim of improving the manufacturing process of TEGs. Subtractive manufacturing techniques like laser micromachining are also studied in detail. This includes the laser processing parameters for cutting the thermal spray materials efficiently by

  11. Directional anemometer based on an anisotropic flat-clad tapered fiber Michelson interferometer

    Science.gov (United States)

    Lee, Cheng-Ling; Lee, Chung-Fen; Li, Chai-Ming; Chiang, Tsai-Ching; Hsiao, Ying-Li

    2012-07-01

    This work demonstrates a sensitive directional anemometer that is based on a pendulum-type of anisotropic flat-clad tapered fiber Michelson interferometer (AFCTFMI). The AFCTFMI is fabricated by tapering an anisotropic flat-cladding fiber to establish structural anisotropy, and enables the sensing of the direction and magnitude of flowing air (wind). Wavelength shifts and fringes visibility of the measured interference fringes are correlated with the magnitude and furthermore the direction of the wind. Experimental results agree closely with the theoretical analysis. The directional anemometer can simultaneously and effectively indicate the direction, and sensitively measure the magnitude of wind.

  12. Results of the Gallium-Clad Phase 3 and Phase 4 tasks (canceled prior to completion)

    Energy Technology Data Exchange (ETDEWEB)

    Morris, R.N.

    1998-08-01

    This report summarizes the results of the Gallium-Clad interactions Phase 3 and 4 tasks. Both tasks were to involve examining the out-of-pile stability of residual gallium in short fuel rods with an imposed thermal gradient. The thermal environment was to be created by an electrical heater in the center of the fuel rod and coolant flow on the rod outer cladding. Both tasks were canceled due to difficulties with fuel pellet fabrication, delays in the preparation of the test apparatus, and changes in the Fissile Materials Disposition program budget.

  13. Formation of Multilayer Claddings using High-power Fiber Laser Radiation

    Science.gov (United States)

    Bykovskiy, D. P.; Petrovskiy, V. N.; Murzakov, M. A.; Mironov, V. D.; Dzhumaev, P. S.; Polski, V. I.

    Fabricated and investigated samples of multilayer cladding on the flat surface are obtained using a laser cladding technology. Iron-based powder was used in the study. Geometric parameters of track depending on the process parameters were determined. The effect of thermal fields on the quality of the coating was analyzed. Optimal strategy areas adjacent to tracks and each subsequent layer deposition have been identified. Microhardness of the resulting coatings was measured. Result of this work is a multi-layer coating in order to restore and improve the surfaces of parts, which exposed to wear.

  14. Fabrication of silicon based glass fibres for optical communication

    Indian Academy of Sciences (India)

    Vivek P Kude; R S Khairnar

    2004-02-01

    Silicon based glass fibres are fabricated by conventional fibre drawing process. First, preform fabrication is carried out by means of conventional MCVD technique by using various dopants such as SiCl4, GeCl4, POCl3, and FeCl3. The chemicals are used in such a way that step index single mode fibre can be drawn. The fibre drawing process consists of various steps such as heating the preform at elevated temperature, diameter monitor, primary and secondary coating, and ultra violet radiation curing. The fibres are then characterized for their geometrical and optical properties. The drawn fibre has diameter of core and cladding to be 8.3 m and 124.31 m, respectively whereas non-circularity is found to be 4.17% for core and 0.26% for cladding as seen from phase plot. Mode field diameter is found to be 8.9 m and 9.2 m using Peterman II and Gaussian method, respectively. The fabricated fibres showed the signal attenuation of 0.35 dB/km and 0.20 dB/km for 1310 nm and 1550 nm, respectively as measured by the optical time domain reflectometer (OTDR).

  15. A study of TiB2/TiB gradient coating by laser cladding on titanium alloy

    Science.gov (United States)

    Lin, Yinghua; Lei, Yongping; Li, Xueqiao; Zhi, Xiaohui; Fu, Hanguang

    2016-07-01

    TiB2/TiB gradient coating has been fabricated by a laser cladding technique on the surface of a Ti-6Al-4V substrate using TiB2 powder as the cladding material. The microstructure and mechanical properties of the gradient coating were analyzed by SEM, EPMA, XRD, TEM and an instrument to measure hardness. With the increasing distance from the coating surface, the content of TiB2 particles gradually decreased, but the content of TiB short fibers gradually increased. Meanwhile, the micro-hardness and the elastic modulus of the TiB2/TiB coating showed a gradient decreasing trend, but the fracture toughness showed a gradient increasing trend. The fracture toughness of the TiB2/TiB coating between the center and the bottom was improved, primarily due to the debonding of TiB2 particles and the high fracture of TiB short fibers, and the fracture position of TiB short fiber can be moved to an adjacent position. However, the debonding of TiB2 particles was difficult to achieve at the surface of the TiB2/TiB coating.

  16. High slope efficiency and high refractive index change in direct-written Yb-doped waveguide lasers with depressed claddings.

    Science.gov (United States)

    Palmer, Guido; Gross, Simon; Fuerbach, Alexander; Lancaster, David G; Withford, Michael J

    2013-07-15

    We report the first Yb:ZBLAN and Yb:IOG10 waveguide lasers fabricated by the fs-laser direct-writing technique. Pulses from a Titanium-Sapphire laser oscillator with 5.1 MHz repetition rate were utilized to generate negative refractive index modifications in both glasses. Multiple modifications were aligned in a depressed cladding geometry to create a waveguide. For Yb:ZBLAN we demonstrate high laser slope efficiency of 84% with a maximum output power of 170 mW. By using Yb:IOG10 a laser performance of 25% slope efficiency and 72 mW output power was achieved and we measured a remarkably high refractive index change exceeding Δn = 2.3 × 10(-2).

  17. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Indian Academy of Sciences (India)

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  18. Microstructure of Cu-based Amorphous Composite Coatings on AZ91D Magnesium Alloy by Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    Kaijin Huang; Changsheng Xie; T.M.Yue

    2009-01-01

    To improve the sliding wear resistance of AZ91D magnesium alloy, Cu-based amorphous composite coatings made of Cu47Ti34Zr11Ni8 and Cu47Ti34Zr11Ni8+20 wt pct SiC powders were fabricated on AZ91D magnesium alloy by laser cladding, respectively. SEM (scanning electron microscopy), EDS (energy dispersive X-ray spectroscopy), XRD (X-ray diffraction) and TEM (transmission electron microscopy) techniques were employed to study the phases of the coatings. The results show that the coatings mainly consist of amorphous phase and different intermetallic compounds. The reason of formation of amorphous phase and the function of SiC particles were explained in details.

  19. The Pseudo-Eutectic Microstructure and Enhanced Properties in Laser-Cladded Hypereutectic Ti–20%Si Coatings

    Directory of Open Access Journals (Sweden)

    Hui Zhang

    2017-01-01

    Full Text Available Ti5Si3 is an attractive light weight reinforcement phase in hypereutectic Ti–Si-based alloys, however, the proeutectic Ti5Si3 phase is brittle and is easily coarsened when the alloy is prepared under normal solidification conditions, thereby limiting its engineering applications in the aviation and biological industries. In this study, a hypereutectic Ti–20%Si coating with a pseudo-eutectic α-Ti + Ti5Si3 microstructure was successfully fabricated on a commercially available Ti alloy by laser cladding under non-equilibrium rapid solidification conditions. The fine, rod-like and well-dispersed eutectic Ti5Si3 phase, without the primary Ti5Si3 phase, that was produced resulted in a considerable improvement in hardness, corrosion resistance, and fracture resistance when compared to the same compositional alloy prepared by the conventional arc melting technique.

  20. Transformation of eutectic emulsion to nanosuspension fabricating with solvent evaporation and ultrasonication technique

    OpenAIRE

    Phaechamud T; Tuntarawongsa S

    2016-01-01

    Thawatchai Phaechamud,1 Sarun Tuntarawongsa2 1Department of Pharmaceutical Technology, 2Pharmaceutical Intelligence Unit Prachote Plengwittaya, Faculty of Pharmacy, Silpakorn University, Nakhon Pathom, Thailand Abstract: Eutectic solvent can solubilize high amount of some therapeutic compounds. Volatile eutectic solvent is interesting to be used as solvent in the preparation of nanosuspension with emulsion solvent evaporation technique. The mechanism of transformation from the eutectic emul...

  1. Inversion Solidification Cladding of H90-Steel

    Institute of Scientific and Technical Information of China (English)

    LI Bao-mian; XU Guang-ming; CUI Jian-zhong

    2008-01-01

    The variation law of cladding thickness as well as the structures and properties of H90-steel clad strip produced by inversion solidification was studied.The interface bonding mechanisms were approached.It is found that the thickness of H90 cladding goes sequentially through the solidification growth stage,holding stage,and remelting stage,with an increase in immersion time.The higher the preheating temperature of the steel coil,the thicker is the maximum cladding thickness.Observation by using optical microscopy (OM) and the electron probe microanalyzer (EPMA) shows that the microstrueture of H90 cladding is composed of equiaxed grains,and that interdiffusion between Cu and Fe at interface occurs but obvious diffusion of Zn and the intermetallic layer are not observed.The diffusion layer is thin and about 4 μm.Multipass small reduction cold rolling and repeated bending tests show that the interface is firmly bonded.Tensile test shows that the mechanical properties of the as-clad strips can meet the requirements of GB5213-2001 for the F-grade deep-drawing steel plate though there is a slight difference in the mechanical properties among the clad strips with different cladding thickness.

  2. Nuclear fuel elements having a composite cladding

    Science.gov (United States)

    Gordon, Gerald M.; Cowan, II, Robert L.; Davies, John H.

    1983-09-20

    An improved nuclear fuel element is disclosed for use in the core of nuclear reactors. The improved nuclear fuel element has a composite cladding of an outer portion forming a substrate having on the inside surface a metal layer selected from the group consisting of copper, nickel, iron and alloys of the foregoing with a gap between the composite cladding and the core of nuclear fuel. The nuclear fuel element comprises a container of the elongated composite cladding, a central core of a body of nuclear fuel material disposed in and partially filling the container and forming an internal cavity in the container, an enclosure integrally secured and sealed at each end of said container and a nuclear fuel material retaining means positioned in the cavity. The metal layer of the composite cladding prevents perforations or failures in the cladding substrate from stress corrosion cracking or from fuel pellet-cladding interaction or both. The substrate of the composite cladding is selected from conventional cladding materials and preferably is a zirconium alloy.

  3. Fabrication techniques and applications of flexible graphene-based electronic devices

    Science.gov (United States)

    Luqi, Tao; Danyang, Wang; Song, Jiang; Ying, Liu; Qianyi, Xie; He, Tian; Ningqin, Deng; Xuefeng, Wang; Yi, Yang; Tian-Ling, Ren

    2016-04-01

    In recent years, flexible electronic devices have become a hot topic of scientific research. These flexible devices are the basis of flexible circuits, flexible batteries, flexible displays and electronic skins. Graphene-based materials are very promising for flexible electronic devices, due to their high mobility, high elasticity, a tunable band gap, quantum electronic transport and high mechanical strength. In this article, we review the recent progress of the fabrication process and the applications of graphene-based electronic devices, including thermal acoustic devices, thermal rectifiers, graphene-based nanogenerators, pressure sensors and graphene-based light-emitting diodes. In summary, although there are still a lot of challenges needing to be solved, graphene-based materials are very promising for various flexible device applications in the future. Project supported by the National Natural Science Foundation of China (Nos. 60936002, 61025021, 61434001, 61574083), the State Key Development Program for Basic Research of China (No. 2015CB352100), the National Key Project of Science and Technology (No. 2011ZX02403-002) and the Special Fund for Agroscientific Research in the Public Interest of China (No. 201303107). M.A.M is additionally supported by the Postdoctoral Fellowship (PDF) Program of the Natural Sciences and Engineering Research Council (NSERC) of Canada and China's Postdoctoral Science Foundation (CPSF).

  4. Fabrication of PEFC membrane based on perfluorinated polymer using quantum beam induced grafting technique

    Science.gov (United States)

    Oshima, Akihiro; Sato, Yukiko; Shiraki, Fumiya; Mitani, Naohiro; Fujii, Kazuki; Oshima, Yuji; Fujita, Hajime; Washio, Masakazu

    2011-02-01

    The performance of a polymer electrolyte fuel cell (PEFC) is affected by the interfacial property between the proton exchange membrane (PEM) and the electrodes. Thus, development of well-laminated membrane electrode assemblies (MEAs) has been carried out. The hybrid PEM, consisting of perfluoro-sulfonic acid (PFSA) ionomer and sulfonated polystyrene grafted tetrafluoroethylene-co-hexafluoropropylene (sulfonated PS-g-FEP) synthesized by the soft electron beam (soft-EB) induced grafting method, was fabricated by mixing sulfonated PS-g-FEP with PFSA ionomer, which is coated on the interface of the PEM and the electrodes. The obtained hybrid PEM was characterized in terms of water uptake, ion exchange capacity, polarization performance and electrochemical impedance. The ion exchange capacity (IEC) of the hybrid PEM was 1.0-1.2 meq/g. The polarization curve and electrochemical impedance of the hybrid PEM was analyzed. As a result, the ionic conductivity was 0.16 S/cm and is the highest in the tested PEMs. The maximum power density is about 1.0 W/cm 2 with low humidity (relative humidity RH: 16%), which is 1.5 times higher than that of commercially available Nafion ® 112.

  5. Fabrication of PEFC membrane based on perfluorinated polymer using quantum beam induced grafting technique

    Energy Technology Data Exchange (ETDEWEB)

    Oshima, Akihiro, E-mail: akoshima@sanken.osaka-u.ac.j [Institute of Scientific and Industrial Research (ISIR), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Sato, Yukiko; Shiraki, Fumiya; Mitani, Naohiro; Fujii, Kazuki; Oshima, Yuji; Fujita, Hajime; Washio, Masakazu [Research Institute for Science and Engineering (RISE), Waseda University, 3-4-1 Okubo, Shinjuku 169-8555 (Japan)

    2011-02-15

    The performance of a polymer electrolyte fuel cell (PEFC) is affected by the interfacial property between the proton exchange membrane (PEM) and the electrodes. Thus, development of well-laminated membrane electrode assemblies (MEAs) has been carried out. The hybrid PEM, consisting of perfluoro-sulfonic acid (PFSA) ionomer and sulfonated polystyrene grafted tetrafluoroethylene-co-hexafluoropropylene (sulfonated PS-g-FEP) synthesized by the soft electron beam (soft-EB) induced grafting method, was fabricated by mixing sulfonated PS-g-FEP with PFSA ionomer, which is coated on the interface of the PEM and the electrodes. The obtained hybrid PEM was characterized in terms of water uptake, ion exchange capacity, polarization performance and electrochemical impedance. The ion exchange capacity (IEC) of the hybrid PEM was 1.0-1.2 meq/g. The polarization curve and electrochemical impedance of the hybrid PEM was analyzed. As a result, the ionic conductivity was 0.16 S/cm and is the highest in the tested PEMs. The maximum power density is about 1.0 W/cm{sup 2} with low humidity (relative humidity RH: 16%), which is 1.5 times higher than that of commercially available Nafion 112.

  6. Fabrication and characterization of YVO4:Eu3+ nanomaterials by the microwave technique

    Institute of Scientific and Technical Information of China (English)

    Tran Thu Huong; Vu Duc Tu; Tran Kim Anh; Le Thi Vinh; Le Quoc Minh

    2011-01-01

    Fabrication and characterization of YVO4:Eu3+ nanophosphors prepared by microwave (MW) irradiation assisted soft template synthesis were reported.The effects of synthesis conditions such as different powers of MW irradiation,pH values and concentration of reaction materials on properties of nanophosphor were also investigated to obtain the controllable size,morphology and high luminescence efficiency.Morphology,crystalline structure,and optical properties were characterized by field emission scanning electron microscopy (FE-SEM),X-ray diffraction (XRD) and fluorescence spectroscopy,respectively.The results showed that YVO4:Eu3+ nanophosphors were obtained by using diethyleneglycol (DEG) as soft template,with pH values in the range of 4 to 12,upon microwave irradiation from 300 to 900 W,at temperature of 80 ℃.The high fluorescent YVO4:Eu3+ nanocrystals obtained with size from 15 nm down to 8 nm are more effective to develop an ultrahigh sensitive fluorescent label for biomolecule,cell and tissue.

  7. Broadband terahertz anti-reflective structure fabricated by femtosecond laser drilling technique

    Science.gov (United States)

    Zhang, Yibin; Yuan, Minghui; Chen, Lin; Cai, Bin; Yang, Rui; Zhu, Yiming

    2016-02-01

    We fabricated several reverse conical holes on high-resistivity silicon substrate with different power and pulse number of femtosecond laser, and investigated their patterns and features by using scanning electron microscope (SEM). Then, we chose one of the experimental parameters prepared a reverse conical anti-reflection structure sample with period of 90 μm. Terahertz Time-domain Spectroscopy (THz-TDS) was used to test its properties. Compared with the nonstructural high-resistivity silicon, the transmission of structural high-resistivity silicon increases by the maximum of 14% in the range 0.32-1.30 THz. Furthermore, we simulated the sample by finite integral method (FIM). The simulated results show good consistency with experimental results. The transmission effect of the reverse conical holes were optimized via simulation. Results show that the related transmission effect can be improved by increasing the pulse numbers and decreasing the spot size of the femtosecond laser. The different transmission window can also be tuned by changing the reverse conical structure of different periods.

  8. High-performance and high-reliability SOT-6 packaged diplexer based on advanced IPD fabrication techniques

    Science.gov (United States)

    Qiang, Tian; Wang, Cong; Kim, Nam-Young

    2017-08-01

    A diplexer offering the advantages of compact size, high performance, and high reliability is proposed on the basis of advanced integrated passive device (IPD) fabrication techniques. The proposed diplexer is developed by combining a third-order low-pass filter (LPF) and a third-order high-pass filter (HPF), which are designed on the basis of the elliptic function prototype low-pass filter. Primary components, such as inductors and capacitors, are designed and fabricated with high Q-factor and appropriate values, and they are subsequently used to construct a compact diplexer having a chip area of 900 μm × 1100 μm (0.009 λ0 × 0.011 λ0, where λ0 is the guided wavelength). In addition, a small-outline transistor (SOT-6) packaging method is adopted, and reliability tests (including temperature, humidity, vibration, and pressure) are conducted to guarantee long-term stability and commercial success. The packaged measurement results indicate excellent RF performance with insertion losses of 1.39 dB and 0.75 dB at operation bands of 0.9 GHz and 1.8 GHz, respectively. The return loss is lower than 10 dB from 0.5 GHz to 4.0 GHz, while the isolation is higher than 15 dB from 0.5 GHz to 3.0 GHz. Thus, it can be concluded that the proposed SOT-6 packaged diplexer is a promising candidate for GSM/CDMA applications. Synthetic solution of diplexer design, RF performance optimization, fabrication process, packaging, RF response measurement, and reliability test is particularly explained and analyzed in this work.

  9. Transfer printing techniques for materials assembly and micro/nanodevice fabrication.

    Science.gov (United States)

    Carlson, Andrew; Bowen, Audrey M; Huang, Yonggang; Nuzzo, Ralph G; Rogers, John A

    2012-10-09

    Transfer printing represents a set of techniques for deterministic assembly of micro-and nanomaterials into spatially organized, functional arrangements with two and three-dimensional layouts. Such processes provide versatile routes not only to test structures and vehicles for scientific studies but also to high-performance, heterogeneously integrated functional systems, including those in flexible electronics, three-dimensional and/or curvilinear optoelectronics, and bio-integrated sensing and therapeutic devices. This article summarizes recent advances in a variety of transfer printing techniques, ranging from the mechanics and materials aspects that govern their operation to engineering features of their use in systems with varying levels of complexity. A concluding section presents perspectives on opportunities for basic and applied research, and on emerging use of these methods in high throughput, industrial-scale manufacturing. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  10. A simplified technique for fabricating esthetic cast metal occlusal surfaces for dentures.

    Science.gov (United States)

    Krantz, W A; Ivanhoe, J R; Adrian, E D

    1990-06-01

    This article describes a simplified method for making esthetic cast metal occlusal surfaces. Monoplane posterior acrylic resin block teeth, cast in a nickel-chrome alloy, are coated with silane and an esthetic composite resin veneer is applied to the buccal surface. These veneered posterior metal teeth are incorporated in the wax setup and the dentures are processed and finished. The dentist's routine technique for delivering dentures to the patient can be followed.

  11. Herbal Extract Incorporated Nanofiber Fabricated by an Electrospinning Technique and its Application to Antimicrobial Air Filtration.

    Science.gov (United States)

    Choi, Jeongan; Yang, Byeong Joon; Bae, Gwi-Nam; Jung, Jae Hee

    2015-11-18

    Recently, with the increased attention to indoor air quality, antimicrobial air filtration techniques have been studied widely to inactivate hazardous airborne microorganisms effectively. In this study, we demonstrate herbal extract incorporated (HEI) nanofibers synthesized by an electrospinning technique and their application to antimicrobial air filtration. As an antimicrobial herbal material, an ethanolic extract of Sophora flavescens, which exhibits great antibacterial activity against pathogens, was mixed with the polymer solution for the electrospinning process. We measured various characteristics of the synthesized HEI nanofibers, such as fiber morphology, fiber size distribution, and thermal stability. For application of the electrospun HEI nanofibers, we made highly effective air filters with 99.99% filtration efficiency and 99.98% antimicrobial activity against Staphylococcus epidermidis. The pressure drop across the HEI nanofiber air filter was 4.75 mmH2O at a face air velocity of 1.79 cm/s. These results will facilitate the implementation of electrospun HEI nanofiber techniques to control air quality and protect against hazardous airborne microorganisms.

  12. The study of FTO surface texturing fabrication using Argon plasma etching technique for DSSC applications

    Science.gov (United States)

    Jayanti, Lindha; Kusumandari; Sujitno, Tjipto; Suryana, Risa

    2016-02-01

    This paper is aimed to investigate the fabrication of the fluorine-doped tin oxide (FTO) texturing by using Argon (Ar) plasma etching. The pressure and temperature of Ar gas during plasma etching were 1.6 mbar and 240-285oC, respectively. The plasma etching time was varied from 3 and 10 min. We also prepared without etching samples as reference. UV-Vis spectrophotometer showed that the transmittances of etching samples are higher than the without etching samples. The root mean square roughness (Rq) of etching samples are lower than the without etching samples. It is considered that the Ar ions bombardment can modify the FTO surfaces. However, the etching time does not significantly affect the FTO surfaces for 3 min and 10 min. The Rq of the without etching sample, the etching sample for 3 min, and the etching sample for 10 min are 11.697 nm, 9.859 nm, and 9.777 nm, respectively. These results are good agreement with the four point probe measurement that indicated that the sheet resistance (RS) for each the without sample, the etching sample for 3 min, and the etching sample for 10 min are 16.817 Ωsq, 16.067 Ω/sq, and 15.990 Ω/sq. In addition, the optical transmittance of the etching sample for 3 min and the etching sample for 10 min at wavelengths of 350 - 850 nm are almost similar. This is evidence that the etching time below 10 min cannot significantly change the morphology, optical and electrical properties.

  13. Design and fabrication of high performance wafer-level vacuum packaging based on glass-silicon-glass bonding techniques

    Science.gov (United States)

    Zhang, Jinwen; Jiang, Wei; Wang, Xin; Zhou, Jilong; Yang, Huabing

    2012-12-01

    In this paper, a high performance wafer-level vacuum packaging technology based on GSG triple-layer sealing structure for encapsulating large mass inertial MEMS devices fabricated by silicon-on-glass bulk micromachining technology is presented. Roughness controlling strategy of bonding surfaces was proposed and described in detail. Silicon substrate was thinned and polished by CMP after the first bonding with the glass substrate and was then bonded with the glass micro-cap. Zr thin film was embedded into the concave of the micro-cap by a shadow-mask technique. The glass substrate was thinned to about 100 µm, wet etched through and metalized for realizing vertical feedthrough. During the fabrication, all patterning processes were operated carefully so as to reduce extrusive fragments to as little as possible. In addition, a high-performance micro-Pirani vacuum gauge was integrated into the package for monitoring the pressure and the leak rate further. The result shows that the pressure in the package is about 120 Pa and has no obvious change for more than one year indicating 10-13 stdcc s-1 leak rate.

  14. Fast fabrication of copper nanowire transparent electrodes by a high intensity pulsed light sintering technique in air.

    Science.gov (United States)

    Ding, Su; Jiu, Jinting; Tian, Yanhong; Sugahara, Tohru; Nagao, Shijo; Suganuma, Katsuaki

    2015-12-14

    Copper nanowire transparent electrodes have received increasing interest due to the low price and nearly equal electrical conductivity compared with other TEs based on silver nanowires and indium tin oxide (ITO). However, a post-treatment at high temperature in an inert atmosphere or a vacuum environment was necessary to improve the conductivity of Cu NW TEs due to the easy oxidation of copper in air atmosphere, which greatly cancelled out the low price advantage of Cu NWs. Here, a high intensity pulsed light technique was introduced to sinter and simultaneously deoxygenate these Cu NWs into a highly conductive network at room temperature in air. The strong light absorption capacity of Cu NWs enabled the welding of the nanowires at contact spots, as well as the removal of the thin layer of residual organic compounds, oxides and hydroxide of copper even in air. The Cu NW TE with a sheet resistance of 22.9 Ohm sq(-1) and a transparency of 81.8% at 550 nm has been successfully fabricated within only 6 milliseconds exposure treatment, which is superior to other films treated at high temperature in a hydrogen atmosphere. The HIPL process was simple, convenient and fast to fabricate easily oxidized Cu NW TEs in large scale in an air atmosphere, which will largely extend the application of cheap Cu NW TEs.

  15. Evaluation of shear bond strength between zirconia core and ceramic veneers fabricated by pressing and layering techniques: In vitro study.

    Science.gov (United States)

    Subash, M; Vijitha, D; Deb, Saikat; Satish, A; Mahendirakumar, N

    2015-08-01

    Although ceramic veneered on to zirconia core have been in use for quite some time, information regarding the comparative evaluation of the Shear bond strength of Pressable & Layered ceramic veneered on to zirconia core is limited. To evaluate the shear bond strength of zirconia core and ceramic veneer fabricated by two different techniques, Layering (Noritake CZR) and Pressing (Noritake, CZR Press). 20 samples of zirconia blocks were fabricated and the samples were divided into group A & B. Group A - Ceramic Veneered over zirconia core by pressing using Noritake CZR Press. Group B - Ceramic Veneered over zirconia core by layering using Noritake CZR. The veneered specimens were mounted on to the center of a PVC tube using self-cure acrylic resin leaving 3 mm of the veneered surface exposed as cantilever. Using a Universal testing machine the blocks were loaded up to failure. The results were tabulated by using independent samples t-test. The mean shear bond strength for Pressed specimens was 12.458 ± 1.63(S.D) MPa and for layered specimens was 8.458 ± 0.845(S.D) MPa. Pressed specimens performed significantly better than the layered specimen with a P value 0.001. Clinicians and dental laboratory technicians should consider the use of pressed ceramics as an alternative to traditional layering procedures to reduce the chances of chipping or de-lamination of ceramics.

  16. Electrical Investigation of Nanostructured Fe2O3/p-Si Heterojunction Diode Fabricated Using the Sol-Gel Technique

    Science.gov (United States)

    Mansour, Shehab A.; Ibrahim, Mervat M.

    2017-07-01

    Iron oxide (α-Fe2O3) nanocrystals have been synthesized via the sol-gel technique. The structural and morphological features of these nanocrystals were studied using x-ray diffraction, Fourier transform-infrared spectroscopy and transmission electron microscopy. Colloidal solution of synthesized α-Fe2O3 (hematite) was spin-coated onto a single-crystal p-type silicon (p-Si) wafer to fabricate a heterojunction diode with Mansourconfiguration Ag/Fe2O3/p-Si/Al. This diode was electrically characterized at room temperature using current-voltage (I-V) characteristics in the voltage range from -9 V to +9 V. The fabricated diode showed a good rectification behavior with a rectification factor 1.115 × 102 at 6 V. The junction parameters such as ideality factor, barrier height, series resistance and shunt resistance are determined using conventional I-V characteristics. For low forward voltage, the conduction mechanism is dominated by the defect-assisted tunneling process with conventional electron-hole recombination. However, at higher voltage, I-V ohmic and space charge-limited current conduction was became less effective with the contribution of the trapped-charge-limited current at the highest voltage range.

  17. Surface plasmon resonance sensor interrogation with a double-clad fiber coupler and cladding modes excited by a tilted fiber Bragg grating.

    Science.gov (United States)

    Baiad, Mohamad Diaa; Gagné, Mathieu; Madore, Wendy-Julie; De Montigny, Etienne; Godbout, Nicolas; Boudoux, Caroline; Kashyap, Raman

    2013-11-15

    We present a novel optical fiber surface plasmon resonance (SPR) sensor scheme using reflected guided cladding modes captured by a double-clad fiber coupler and excited in a gold-coated fiber with a tilted Bragg grating. This new interrogation approach, based on the reflection spectrum, provides an improvement in the operating range of the device over previous techniques. The device allows detection of SPR in the reflected guided cladding modes and also in the transmitted spectrum, allowing comparison with standard techniques. The sensor has a large operating range from 1.335 to 1.432 RIU, and a sensitivity of 510.5 nm/RIU. The device shows strong dependence on the polarization state of the guided core mode which can be used to turn the SPR on or off.

  18. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Guoping [Univ. of Wisconsin, Madison, WI (United States); Yang, Yong [Univ. of Florida, Gainesville, FL (United States)

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  19. Retrospective dosimetry analyses of reactor vessel cladding samples

    Energy Technology Data Exchange (ETDEWEB)

    Greenwood, L. R.; Soderquist, C. Z. [Battelle Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Fero, A. H. [Westinghouse Electric Company, Cranberry Twp., PA 16066 (United States)

    2011-07-01

    Reactor pressure vessel cladding samples for Ringhals Units 3 and 4 in Sweden were analyzed using retrospective reactor dosimetry techniques. The objective was to provide the best estimates of the neutron fluence for comparison with neutron transport calculations. A total of 51 stainless steel samples consisting of chips weighing approximately 100 to 200 mg were removed from selected locations around the pressure vessel and were sent to Pacific Northwest National Laboratory for analysis. The samples were fully characterized and analyzed for radioactive isotopes, with special interest in the presence of Nb-93m. The RPV cladding retrospective dosimetry results will be combined with a re-evaluation of the surveillance capsule dosimetry and with ex-vessel neutron dosimetry results to form a comprehensive 3D comparison of measurements to calculations performed with 3D deterministic transport code. (authors)

  20. Realisation of complex precast concrete structures through the integration of algorithmic design and novel fabrication techniques

    DEFF Research Database (Denmark)

    Larsen, Niels Martin; Egholm Pedersen, Ole; Pigram, Dave

    2012-01-01

    of complex geometry. In two full-scale experiments, grid shell structures have been designed and built at Aarhus School of Architecture and the University of Technology, Sydney, in 2011 and 2012. The novel design method is described as an iterative process, negotiating both physical and digital constraints....... This involves consideration of the relations between geometry and technique, as well as the use of form-finding and simulation algorithms for shaping and optimising the shape of the structure. Custom-made scripts embedded in 3D-modeling tools were used for producing the information necessary for realising...... the construction comprised of discrete concrete elements....

  1. Thermal Conductivity of Industrial Nb3Sn Wires Fabricated by Various Techniques

    CERN Document Server

    Bonura, Marco

    2012-01-01

    We have developed a new experimental setup specifically designed for measuring thermal conductivity on technical superconductors in the range of temperatures from 3 to 330 K in magnetic fields up to 21 T. Three Nb3Sn wires, produced by the powder in tube technique, the bronze route and the internal tin restacked rod process, respectively, have been investigated. We show that, due to the complexity of the architecture of these wires, direct measurement of thermal conductivity is required for a correct estimation of thermal stability in superconducting magnets.

  2. V-groove all-fiber core-cladding intermodal interferometer for high-temperature sensing.

    Science.gov (United States)

    Yin, Zhen; Geng, Youfu; Li, Xuejin; Tan, Xiaoling; Gao, Rong

    2015-01-10

    Novel V-groove all-fiber core-cladding intermodal interferometers fabricated by CO2 laser irradiation on a standard single-mode fiber are described. The high-order cladding modes are excited due to the special V-groove structure. The interferometers are classified as Mach-Zehnder and Michelson type based on the way they are structured. Benefiting from the large difference of thermal coefficients of the core and high-order cladding modes, both types receive high temperature sensitivity by monitoring the wavelength shift of the interference spectrum, and their responses to temperature are similar. Compared with the Mach-Zehnder interferometer, the Michelson interferometer is more compact and more flexible in application.

  3. Novel intercore-cladding lithium niobate thin film coated MOEMS fiber sensor/modulator

    Science.gov (United States)

    Jamlson, Tracee L.; Konreich, Phillip; Yu, Chung

    2005-01-01

    A MOEMS fiber modulator/sensor is fabricated by depositing a lithium niobate sol-gel thin film between the core and cladding of a fiber preform. The preform is then drawn into 125-micron fibers. Such a MOEMS modulator design is expected to enhance existing lithium niobate undersea acousto-optic sound wave detectors. In our proposed version, the lithium niobate thin film alters the ordinary silica core/cladding boundary conditions such that, when a stress or strain is applied to the fiber, the core light confinement factor changes, leading to modulation of fiber light transmission. Test results of the lithium niobate embedded fiber with a 1550-nm, 4-mW laser source revealed a reduction in light transmission with applied tension. As a comparison, using the same laser source, an ordinary silica core/cladding fiber did not exhibit any reduction in transmitted light when the same strain was applied. Further experimental work and theoretical analysis is ongoing.

  4. Novel intercore-cladding lithium niobate thin film coated MOEMS fiber sensor/modulator

    Science.gov (United States)

    Jamlson, Tracee L.; Konreich, Phillip; Yu, Chung

    2005-01-01

    A MOEMS fiber modulator/sensor is fabricated by depositing a lithium niobate sol-gel thin film between the core and cladding of a fiber preform. The preform is then drawn into 125-micron fibers. Such a MOEMS modulator design is expected to enhance existing lithium niobate undersea acousto-optic sound wave detectors. In our proposed version, the lithium niobate thin film alters the ordinary silica core/cladding boundary conditions such that, when a stress or strain is applied to the fiber, the core light confinement factor changes, leading to modulation of fiber light transmission. Test results of the lithium niobate embedded fiber with a 1550-nm, 4-mW laser source revealed a reduction in light transmission with applied tension. As a comparison, using the same laser source, an ordinary silica core/cladding fiber did not exhibit any reduction in transmitted light when the same strain was applied. Further experimental work and theoretical analysis is ongoing.

  5. Solid-state ZnS quantum dot-sensitized solar cell fabricated by the Dip-SILAR technique

    Science.gov (United States)

    Mehrabian, M.; Mirabbaszadeh, K.; Afarideh, H.

    2014-08-01

    Solid-state quantum dot sensitized solar cells (QDSSCs) were fabricated with zinc sulfide quantum dots (ZnS QDs), which served as the light absorber and the recombination blocking layer simultaneously. ZnS QDs were prepared successfully by a novel successive ionic layer adsorption and reaction technique based on dip-coating (Dip-SILAR). The dependences of the photovoltaic parameters on the number of SILAR cycles (n) were investigated. The cell with n = 6 (particle average size ˜9 nm) showed an energy conversion efficiency of 2.72% under the illumination of one sun (AM 1.5, 100 mW cm-2). Here we investigate also the cohesion between ZnS QDs and ZnO film to obtain a well-covering QD layer.

  6. Design and Fabrication of Drug Delivery Devices with Complex Architectures Based on Three-dimensional Printing Technique

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    A new type of implantable drug delivery devices (DDD) with complicated architectures were fabricated by three-dimensional printing technique, employing levofloxacin (LVFX) as a model drug. Processing parameters were optimized in view of the layer thickness, spacing between printed lines, flow rate of liquid binder and the fast axis speed. The prepared DDD prototype consists of a double- layer structure, of which the upper region is a reservoir system and the lower region is a matrix one. The in vitro release test revealed that LVFX was released in a dual-pulse pattern. This DDD may present a new strategy for the prophylaxis and treatment of diseases such ns bone infections in the near future.

  7. Photoluminescence and diode characteristic of ZnO thin films/junctions fabricated by pulsed laser deposition (PLD) technique

    Energy Technology Data Exchange (ETDEWEB)

    Sasaki, Kazuhiro; Komiyama, Takao; Chonan, Yasunori; Yamaguchi, Hiroyuki; Aoyama, Takashi [Department of Electronics and Information Systems, Akita Prefectural University, 84-4 Ebinokuchi, Tsuchiya, Yuri-honjo, Akita 015-0055 (Japan)

    2010-02-15

    ZnO:Ga and ZnO:P films were grown by a pulsed laser deposition (PLD) technique changing the dopant concentrations, and their photoluminescence (PL) spectra were obtained. Then, ZnO:P/ZnO:Ga junctions were fabricated and their junction characteristics were evaluated. As the Ga concentration increased in the films, the PL intensity was decreased while as the P concentration increased, the PL intensity was increased. The maximum PL intensities were obtained for the films of 0.5%(Ga) and 7.0% (P), respectively. Rectifying junction characteristics were observed only for the combination of 0.5-1.0% (Ga) and 5.0% (P) films. Mutual dopant diffusion is supposed to explain the relation between the PL and the junction characteristics. (copyright 2010 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

  8. Top gate ZnO-Al2O3 thin film transistors fabricated using a chemical bath deposition technique

    Science.gov (United States)

    Gogoi, Paragjyoti; Saikia, Rajib; Changmai, Sanjib

    2015-04-01

    ZnO thin films were prepared by a simple chemical bath deposition technique using an inorganic solution mixture of ZnCl2 and NH3 on glass substrates and then were used as the active material in thin film transistors (TFTs). The TFTs were fabricated in a top gate coplanar electrode structure with high-k Al2O3 as the gate insulator and Al as the source, drain and gate electrodes. The TFTs were annealed in air at 500 °C for 1 h. The TFTs with a 50 μm channel length exhibited a high field-effect mobility of 0.45 cm2/(V·s) and a low threshold voltage of 1.8 V. The sub-threshold swing and drain current ON-OFF ratio were found to be 0.6 V/dec and 106, respectively.

  9. Research on the Formation of Metal-Ceramic Surface Composite Coating by Wide-Band Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    LIUShuo; ZHANGWei-ping; MAYu-tao

    2004-01-01

    Large-area in-situ synthesized TiB2 (TiB, Fe2B)-Fe metal-ceramic composite coating has been fabricated on medium carbon steel by laser cladding with the optimal laser parameters and overlapping coefficient. The bonding interfaces between the cladding layer and the matrix and among different tracks are excellent. Microanalysis on the cladding layer shows that the morphology is a little different from each other and the element distribution and the mechanical properties are unanimous in each track while the mechanical property of the cladding layer shows a gradual change from the surface to the matrix. The th-situ separating out thin ceramic phases in the coating contribute to the improving of its properties greatly.

  10. Research on the Formation of Metal-Ceramic Surface Composite Coating by Wide-Band Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    LIU Shuo; ZHANG Wei-ping; MA Yu-tao

    2004-01-01

    Large-area in-situ synthesized TiB2 (TiB, Fe2B)-Fe metal-ceramic composite coating has been fabricated on medium carbon steel by laser cladding with the optimal laser parameters and overlapping coefficient. The bonding interfaces between the cladding layer and the matrix and among different tracks are excellent. Microanalysis on the cladding layer shows that the morphology is a little different from each other and the element distribution and the mechanical properties are unanimous in each track while the mechanical property of the cladding layer shows a gradual change from the surface to the matrix. The in-situ separating out thin ceramic phases in the coating contribute to the improving of its properties greatly.

  11. Fabrication of Porous Hydroxyapatite through Combination of Sacrificial Template and Direct Foaming Techniques

    Directory of Open Access Journals (Sweden)

    Serena M Best

    2011-04-01

    Full Text Available The porous hydroxyapatite (HA bioceramics were prepared through combination of sacrificial template and direct foaming techniques using PMMA granules (varied from 5 to 50wt% in content as a template and H2O2 solution (varied from 5 to 30wt% in concentration as a foaming agent, respectively. The effects of PMMA content and H2O2 concentration on final porosity, microstructure and mechanical strengths were studied. The porous samples using PMMA provided the porosity ranging from 52% to 75%, the samples using H2O2 had the porosity ranging from 82% to 85%, and the sample using both pore formers provided the porosity ranging between 84% and 90%. The higher content of PMMA and concentration of H2O2 led the porosity increased, leading to a decrease in the compressive and flexural strengths. Furthermore, this combination technique allowed interconnected pores having two levels of pore size, which were come from PMMA and H2O2. The PMMA formed the small pores with the diameter ranging between 100 and 300 ?m, while H2O2 provided the larger pores with the diameter ranging from 100 to 1,000 ?m depending on concentration.

  12. An innovative technique to simply fabricate ZrO₂-HA-TiO₂ nanostructured layers.

    Science.gov (United States)

    Samanipour, F; Bayati, M R; Golestani-Fard, F; Zargar, H R; Troczynski, T; Mirhabibi, A R

    2011-08-01

    For the first time, ZrO₂-HA-TiO₂ layers were synthesized through EPD-Enhanced MAO (EEMAO) technique in only one step where no supplementary treatment was required. SEM, XRD, EDX, and XPS techniques were employed to propose a correlation between the growth parameters and the physical and chemical properties of the layers. The layers revealed a porous structure where applying higher voltages and/or utilizing higher concentrated electrolytes resulted in formation of wider pores and increasing the zirconium concentration in the layers; meanwhile, prolonging the growth time had the same effects. The layers mainly consisted of anatase, hydroxyapatite, monoclinic ZrO₂, and tetragonal ZrO₂ phases. Increasing the voltage, electrolyte concentration, and time, hydroxyapatite as well as tetragonal ZrO₂ was decomposed to α-TCP, monoclinic ZrO₂, and ZrO. The nanosized zirconia particles (d = 20-60 nm) were further accumulated on the vicinity of the layers when thicker electrolytes were utilized or higher voltages were applied. Emphasizing on the chemical and electrochemical foundations, a probable formation mechanism was finally put forward.

  13. Integrated Recycling Test Fuel Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    R.S. Fielding; K.H. Kim; B. Grover; J. Smith; J. King; K. Wendt; D. Chapman; L. Zirker

    2013-03-01

    The Integrated Recycling Test is a collaborative irradiation test that will electrochemically recycle used light water reactor fuel into metallic fuel feedstock. The feedstock will be fabricated into a metallic fast reactor type fuel that will be irradiation tested in a drop in capsule test in the Advanced Test Reactor on the Idaho National Laboratory site. This paper will summarize the fuel fabrication activities and design efforts. Casting development will include developing a casting process and system. The closure welding system will be based on the gas tungsten arc burst welding process. The settler/bonder system has been designed to be a simple system which provides heating and controllable impact energy to ensure wetting between the fuel and cladding. The final major pieces of equipment to be designed are the weld and sodium bond inspection system. Both x-radiography and ultrasonic inspection techniques have been examine experimentally and found to be feasible, however the final remote system has not been designed. Conceptual designs for radiography and an ultrasonic system have been made.

  14. Development of a used fuel cladding damage model incorporating circumferential and radial hydride responses

    Science.gov (United States)

    Chen, Qiushi; Ostien, Jakob T.; Hansen, Glen

    2014-04-01

    At the completion of the fuel drying process, used fuel Zry4 cladding typically exhibits a significant population of δ-hydride inclusions. These inclusions are in the form of small platelets that are generally oriented both circumferentially and radially within the cladding material. There is concern that radially-oriented hydride inclusions may weaken the cladding material and lead to issues during used fuel storage and transportation processes. A high fidelity model of the mechanical behavior of hydrides has utility in both designing fuel cladding to be more resistant to this hydride-induced weakening and also in suggesting modifications to drying, storage, and transport operations to reduce the impact of hydride formation and/or the avoidance of loading scenarios that could overly stress the radial inclusions. We develop a mechanical model for the Zry4-hydride system that, given a particular morphology of hydride inclusions, allows the calculation of the response of the hydrided cladding under various loading scenarios. The model treats the Zry4 matrix material as J2 elastoplastic, and treats the hydrides as platelets oriented in predefined directions (e.g., circumferentially and radially). The model is hosted by the Albany analysis framework, where a finite element approximation of the weak form of the cladding boundary value problem is solved using a preconditioned Newton-Krylov approach. Instead of forming the required system Jacobian operator directly or approximating its action with a differencing operation, Albany leverages the Trilinos Sacado package to form the Jacobian via automatic differentiation. We present results that describe the performance of the model in comparison with as-fabricated Zry4 as well as HB Robinson fuel cladding. Further, we also present performance results that demonstrate the efficacy of the overall solution method employed to host the model.

  15. Development of a used fuel cladding damage model incorporating circumferential and radial hydride responses

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Qiushi, E-mail: qiushi@clemson.edu [Glenn Department of Civil Engineering, Clemson University, Clemson, SC 29634 (United States); Ostien, Jakob T., E-mail: jtostie@sandia.gov [Mechanics of Materials Dept. 8256, Sandia National Laboratories, P.O. Box 969, Livermore, CA 94551-0969 (United States); Hansen, Glen, E-mail: gahanse@sandia.gov [Computational Multiphysics Dept. 1443, Sandia National Laboratories, P.O. Box 5800, Albuquerque, NM 87185-1321 (United States)

    2014-04-01

    At the completion of the fuel drying process, used fuel Zry4 cladding typically exhibits a significant population of δ-hydride inclusions. These inclusions are in the form of small platelets that are generally oriented both circumferentially and radially within the cladding material. There is concern that radially-oriented hydride inclusions may weaken the cladding material and lead to issues during used fuel storage and transportation processes. A high fidelity model of the mechanical behavior of hydrides has utility in both designing fuel cladding to be more resistant to this hydride-induced weakening and also in suggesting modifications to drying, storage, and transport operations to reduce the impact of hydride formation and/or the avoidance of loading scenarios that could overly stress the radial inclusions. We develop a mechanical model for the Zry4-hydride system that, given a particular morphology of hydride inclusions, allows the calculation of the response of the hydrided cladding under various loading scenarios. The model treats the Zry4 matrix material as J{sub 2} elastoplastic, and treats the hydrides as platelets oriented in predefined directions (e.g., circumferentially and radially). The model is hosted by the Albany analysis framework, where a finite element approximation of the weak form of the cladding boundary value problem is solved using a preconditioned Newton–Krylov approach. Instead of forming the required system Jacobian operator directly or approximating its action with a differencing operation, Albany leverages the Trilinos Sacado package to form the Jacobian via automatic differentiation. We present results that describe the performance of the model in comparison with as-fabricated Zry4 as well as HB Robinson fuel cladding. Further, we also present performance results that demonstrate the efficacy of the overall solution method employed to host the model.

  16. Lithographically fabricated silicon microreactor for in situ characterization of heterogeneous catalysts—Enabling correlative characterization techniques

    Energy Technology Data Exchange (ETDEWEB)

    Baier, S.; Rochet, A.; Hofmann, G. [Institute for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology, D-76131 Karlsruhe (Germany); Kraut, M. [Institute for Micro Process Engineering, Karlsruhe Institute of Technology, D-76344 Eggenstein-Leopoldshafen (Germany); Grunwaldt, J.-D., E-mail: grunwaldt@kit.edu [Institute for Chemical Technology and Polymer Chemistry, Karlsruhe Institute of Technology, D-76131 Karlsruhe (Germany); Institute of Catalysis Research and Technology, Karlsruhe Institute of Technology, D-76344 Eggenstein-Leopoldshafen (Germany)

    2015-06-15

    We report on a new modular setup on a silicon-based microreactor designed for correlative spectroscopic, scattering, and analytic on-line gas investigations for in situ studies of heterogeneous catalysts. The silicon microreactor allows a combination of synchrotron radiation based techniques (e.g., X-ray diffraction and X-ray absorption spectroscopy) as well as infrared thermography and Raman spectroscopy. Catalytic performance can be determined simultaneously by on-line product analysis using mass spectrometry. We present the design of the reactor, the experimental setup, and as a first example for an in situ study, the catalytic partial oxidation of methane showing the applicability of this reactor for in situ studies.

  17. Fabrication of lotus-type porous micro-channel copper by single-mold Gasar technique

    Institute of Scientific and Technical Information of China (English)

    Liu Yuan; Zhuo Weijia; Zhang Huawei; Li Yanxiang

    2014-01-01

    A single-mold Gasar technique was developed to produce lotus-type porous micro-channel copper with uniform porous structure. In this paper the effect of withdrawal rate on the solid/liquid interface morphology and the corresponding porous structure was systematically investigated, especially the pore morphology, pore growth direction, porosity, and pore diameter of porous copper ingots. In addition, a temperature field simulation was carried out based on ProCast software to investigate the shape and movement velocity of the solidifying solid/liquid interface. The experimental results show that the solidification interface changes from convex to planar, then to concave shape with an increase in withdrawal rate. The average porosities of copper ingots are constant and independent of the withdrawal rate. The average pore diameter decreases with an increase in withdrawal rate.

  18. Fiber microaxicons fabricated by a polishing technique for the generation of Bessel-like beams.

    Science.gov (United States)

    Grosjean, Thierry; Saleh, Said Sadat; Suarez, Miguel Angel; Ibrahim, Idriss Abdoulkader; Piquerey, Vincent; Charraut, Daniel; Sandoz, Patrick

    2007-11-20

    We report a simple method for generating microaxicons at the extremity of commercial optical fibers. The proposed solution, based on a polishing technique, can readily produce any desired microaxicon cone angle and is independent of the nature of the fiber. An optical study of microaxicon performance, in terms of confinement ability and length of the generated Bessel-like beams, is presented as a function of the microaxicon angle. This study, made possible by the experimental acquisition of the 3D light distribution of the Bessel-like beams, reveals the relationship between the Bessel-like beam confinement zone and the beam length. Finally, the effect of diffraction of the Bessel-like beams, induced by the limited lateral extent of the incident fiber mode, is studied and discussed.

  19. Gelatin porous scaffolds fabricated using a modified gas foaming technique: characterisation and cytotoxicity assessment.

    Science.gov (United States)

    Poursamar, S Ali; Hatami, Javad; Lehner, Alexander N; da Silva, Cláudia L; Ferreira, Frederico Castelo; Antunes, A P M

    2015-03-01

    The current study presents an effective and simple strategy to obtain stable porous scaffolds from gelatin via a gas foaming method. The technique exploits the intrinsic foaming ability of gelatin in the presence of CO2 to obtain a porous structure stabilised with glutaraldehyde. The produced scaffolds were characterised using physical and mechanical characterisation methods. The results showed that gas foaming may allow the tailoring of the 3-dimensional structure of the scaffolds with an interconnected porous structure. To assess the effectiveness of the preparation method in mitigating the potential cytotoxicity risk of using glutaraldehyde as a crosslinker, direct and in-direct cytotoxicity assays were performed at different concentrations of glutaraldehyde. The results indicate the potential of the gas foaming method, in the preparation of viable tissue engineering scaffolds.

  20. Fabrication of titanium implant-retained restorations with nontraditional machining techniques.

    Science.gov (United States)

    Schmitt, S M; Chance, D A

    1995-01-01

    Traditional laboratory techniques are being supplemented by modern precision technologies to solve complex restorative problems. Electrical discharge machining combined with laser scanning and computer aided design-computer aided manufacturing can create very precise restorations without the lost wax method. A laser scanner is used to create a three-dimensional polyline data model that can then be converted into a stereolithography file format for output to a stereolithography apparatus or other rapid prototyping device. A stereolithography-generated model is used to create an electric discharge machining electrode via copper electroforming. This electrode is used to machine dental restorations from an ingot of titanium, bypassing the conventional lost wax casting process. Retaining screw access holes are machined using conventional drilling procedures, but could be accomplished with electric discharge machining if desired. Other rapid prototyping technologies are briefly discussed.

  1. Fabrication of Al–TiC composites by hot consolidation technique: its microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Sangita Mohapatra

    2016-04-01

    Full Text Available Al-based metal matrix composites reinforced with different volume fraction of TiC particles as reinforcement was synthesized by the hot consolidation process. The titanium carbide used in this study was synthesized directly from the titanium ore (ilmenite, FeTiO3 by carbothermic reduction process through thermal plasma technique. The field emission scanning electron micrographs (FESEM reveals the homogeneous distribution of TiC particles in the Al-matrix. Enhanced Young's modulus and mechanical properties with appreciable ductility were observed in the composite samples. The significant increases in the mechanical properties of the composites demonstrate the effectiveness of the low-density TiC reinforcement.

  2. Fabrication and Characterization of a Micro Methanol Sensor Using the CMOS-MEMS Technique

    Directory of Open Access Journals (Sweden)

    Chien-Fu Fong

    2015-10-01

    Full Text Available A methanol microsensor integrated with a micro heater manufactured using the complementary metal oxide semiconductor (CMOS-microelectromechanical system (MEMS technique was presented. The sensor has a capability of detecting low concentration methanol gas. Structure of the sensor is composed of interdigitated electrodes, a sensitive film and a heater. The heater located under the interdigitated electrodes is utilized to provide a working temperature to the sensitive film. The sensitive film prepared by the sol-gel method is tin dioxide doped cadmium sulfide, which is deposited on the interdigitated electrodes. To obtain the suspended structure and deposit the sensitive film, the sensor needs a post-CMOS process to etch the sacrificial silicon dioxide layer and silicon substrate. The methanol senor is a resistive type. A readout circuit converts the resistance variation of the sensor into the output voltage. The experimental results show that the methanol sensor has a sensitivity of 0.18 V/ppm.

  3. Fabrication of lotus-type porous micro-channel copper by single-mold Gasar technique

    Directory of Open Access Journals (Sweden)

    Liu Yuan

    2014-11-01

    Full Text Available A single-mold Gasar technique was developed to produce lotus-type porous micro-channel copper with uniform porous structure. In this paper the effect of withdrawal rate on the solid/liquid interface morphology and the corresponding porous structure was systematically investigated, especially the pore morphology, pore growth direction, porosity, and pore diameter of porous copper ingots. In addition, a temperature field simulation was carried out based on ProCast software to investigate the shape and movement velocity of the solidifying solid/liquid interface. The experimental results show that the solidification interface changes from convex to planar, then to concave shape with an increase in withdrawal rate. The average porosities of copper ingots are constant and independent of the withdrawal rate. The average pore diameter decreases with an increase in withdrawal rate.

  4. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Science.gov (United States)

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-07-01

    Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

  5. Novel fabrication technique of hollow fibre support for micro-tubular solid oxide fuel cells

    Science.gov (United States)

    Othman, Mohd Hafiz Dzarfan; Droushiotis, Nicolas; Wu, Zhentao; Kelsall, Geoff; Li, K.

    In this work, a cerium-gadolinium oxide (CGO)/nickel (Ni)-CGO hollow fibre (HF) for micro-tubular solid oxide fuel cells (SOFCs), which consists of a fully gas-tight outer electrolyte layer supported on a porous inner composite anode layer, has been developed via a novel single-step co-extrusion/co-sintering technique, followed by an easy reduction process. After depositing a multi-layers cathode layer and applying current collectors on both anode and cathode, a micro-tubular SOFC is developed with the maximum power densities of 440-1000 W m -2 at 450-580 °C. Efforts have been made in enhancing the performance of the cell by reducing the co-sintering temperature and improving the cathode layer and current collection from inner (anode) wall. The improved cell produces maximum power densities of 3400-6800 W m -2 at 550-600 °C, almost fivefold higher than the previous cell. Further improvement has been carried out by reducing thickness of the electrolyte layer. Uniform and defect-free outer electrolyte layer as thin as 10 μm can be achieved when the extrusion rate of the outer layer is controlled. The highest power output of 11,100 W m -2 is obtained for the cell of 10 μm electrolyte layer at 600 °C. This result further highlights the potential of co-extrusion technique in producing high quality dual-layer HF support for micro-tubular SOFC.

  6. CAD/CAM machining Vs pre-sintering in-lab fabrication techniques of Y-TZP ceramic specimens: Effects on their mechanical fatigue behavior.

    Science.gov (United States)

    Zucuni, C P; Guilardi, L F; Fraga, S; May, L G; Pereira, G K R; Valandro, L F

    2017-03-18

    This study evaluated the effects of different pre-sintering fabrication processing techniques of Y-TZP ceramic (CAD/CAM Vs. in-lab), considering surface characteristics and mechanical performance outcomes. Pre-sintered discs of Y-TZP ceramic (IPS e.max ZirCAD, Ivoclar Vivadent) were produced using different pre-sintering fabrication processing techniques: Machined- milling with a CAD/CAM system; Polished- fabrication using a cutting device followed by polishing (600 and 1200 SiC papers); Xfine- fabrication using a cutting machine followed by grinding with extra-fine diamond bur (grit size 30 μm); Fine- fabrication using a cutting machine followed by grinding with fine diamond bur (grit size 46 μm); SiC- fabrication using a cutting machine followed by grinding with 220 SiC paper. Afterwards, the discs were sintered and submitted to roughness (n=35), surface topography (n=2), phase transformation (n=2), biaxial flexural strength (n=20), and biaxial flexural fatigue strength (fatigue limit) (n=15) analyses. No monoclinic-phase content was observed in all processing techniques. It can be observed that obtaining a surface with similar characteristics to CAD/CAM milling is essential for the observation of similar mechanical performance. On this sense, grinding with fine diamond bur before sintering (Fine group) was the best mimic protocol in comparison to the CAD/CAM milling.

  7. Electric-field-induced fabrication of covalently linked second-order nonlinear optical multilayer films on nonconductive substrates.

    Science.gov (United States)

    Wang, Shiwei; Zhao, Lisha; Cui, Zhanchen

    2012-01-15

    A highly stable second-order nonlinear optical multilayer film was constructed on insulating substrates using the electric-field-induced layer-by-layer assembly technique. The substrates used in this method could be arbitrary. In another, the substrates could be modified with polyanion solution by spin coating as cladding layer. Then, the nonlinear optical multilayer films were assembled on the cladding layer directly by the electric-field-induced layer-by-layer assembly technique. The resulting cross-linked multilayer films fabricated by this method displayed high optical transparency, good thermal stability, and excellent nonlinear optical properties which can be made into waveguide devices directly. Copyright © 2011 Elsevier Inc. All rights reserved.

  8. The influence of cladding on fission gas release from irradiated U-Mo monolithic fuel

    Science.gov (United States)

    Burkes, Douglas E.; Casella, Amanda J.; Casella, Andrew M.

    2017-04-01

    The monolithic uranium-molybdenum (U-Mo) alloy has been proposed as a fuel design capable of converting the world's highest power research reactors from use of high enriched uranium to low enriched uranium. However, a zirconium (Zr) diffusion barrier must be used to eliminate interactions that form between the U-Mo monolith and aluminum alloy 6061 (AA6061) cladding during fabrication and are enhanced during irradiation. One aspect of fuel development and qualification is to demonstrate an appropriate understanding of the extent of fission product release from the fuel under anticipated service environments. An exothermic reaction has previously been observed between the AA6061 cladding and Zr diffusion layer. In this paper, two fuel segments with different irradiation history were subjected to specified thermal profiles under a controlled atmosphere using a thermogravimetric/differential thermal analyzer coupled with a mass spectrometer inside a hot cell. Samples from each segment were tested with cladding and without cladding to investigate the effect, if any, that the exothermic reaction has on fission gas release mechanisms. Measurements revealed there is an instantaneous effect of the cladding/Zr exothermic reaction, but not necessarily a cumulative effect above approximately 973 K (700 °C). The mechanisms responsible for fission gas release events are discussed.

  9. A novel in-situ technique to fabricate thin films with controlled lateral thickness modulations

    Science.gov (United States)

    Zhang, Chi

    Surfaces having well-defined morphologies like periodic arrays of dots or lines, promise useful applications. Magnetic nanodots of Co and Fe-alloys are useful in patterned magnetic recording media. Well controlled grain size and surface area of nanostructured TiO2 are useful to develop efficient photocatalysts. However, there is a continuing need to develop techniques to make such surfaces in a simple and economical manner. In this thesis, a previously unexplored in-situ approach to assemble lateral patterns in thin films was proposed and investigated. Simple models of film growth on a defect free surface show that under uniform areal deposition rates and surface temperatures, nucleation occurs at random positions on the surface. We proposed that by exposing a growing thin film to a spatially varying surface temperature distribution, nucleation and growth can be confined to specific spatial locations. Consequently, a film with a desired pattern or thickness modulation could be achieved. The experimental approach consists of irradiating the substrate surface with a laser interference pattern simultaneous with physical vapor deposition (PVD). To perform such film growth experiments, a vibration minimized and multifunctional ultra-high vacuum chamber was integrated with a Nd:YAG laser. The laser output is a beam of 266 nm with a coherence length of approximately 2 m and an area of ˜0.8 x 0.8 cm2. The laser has a pulse width of 9 ns, a constant repetition rate of 50 Hz, with a rated peak output of 44 mJ/pulse. The typical laser energy density used in this work was about 10 mJ/cm2. Since sub-micron length scales were of interest, vibration studies were performed by recording the interference patterns on kapton films. Results from the kapton films, measurements using a shear accelerometer and recent growth results showed that peak-to-peak vibration amplitudes on the substrate surface were less than +/-25 nm. Well-established PVD techniques like pulsed laser deposition

  10. Cascaded-cladding-pumped cascaded Raman fiber amplifier.

    Science.gov (United States)

    Jiang, Huawei; Zhang, Lei; Feng, Yan

    2015-06-01

    The conversion efficiency of double-clad Raman fiber laser is limited by the cladding-to-core area ratio. To get high conversion efficiency, the inner-cladding-to-core area ratio has to be less than about 8, which limits the brightness enhancement. To overcome the problem, a cascaded-cladding-pumped cascaded Raman fiber laser with multiple-clad fiber as the Raman gain medium is proposed. A theoretical model of Raman fiber amplifier with multiple-clad fiber is developed, and numerical simulation proves that the proposed scheme can improve the conversion efficiency and brightness enhancement of cladding pumped Raman fiber laser.

  11. Properties of Te-rich cadmium telluride thin films fabricated by closed space sublimation technique

    Science.gov (United States)

    Abbas Shah, N.; Ali, A.; Ali, Z.; Maqsood, A.; Aqili, A. K. S.

    2005-11-01

    Cadmium telluride (CdTe) thin films were prepared by the closed space sublimation (CSS) technique, using CdTe powder as evaporant onto substrates of water-white glass. In the next step, the same procedure was adopted by using tellurium as evaporant and already deposited CdTe film as substrate. Such compositions were then annealed at 300 °C for 30 min to obtain Te-enriched films. The samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), spectrophotometry, DC electrical resistivity, dark conductivity and activation energy analysis as a function of temperature by two-probe method. The electron microprobe analyzer (EMPA) results showed an increase of Te content composition in the samples as the mass of the Te-deposition increased in CdTe. The Hall measurements indicated the increase in mobility and carrier concentrations of CdTe films by addition of tellurium. A significant change in the shape and size of the CdTe grains were observed.

  12. Post-Heat Treatment and Mechanical Assessment of Polyvinyl Alcohol Nanofiber Sheet Fabricated by Electrospinning Technique

    Directory of Open Access Journals (Sweden)

    Mahir Es-saheb

    2014-01-01

    Full Text Available Polyvinyl alcohol (PVA sheets based nanofibers were produced by electrospinning technique. Postheat treatment of the produced PVA sheets with temperatures both below and above Tg to improve the mechanical properties of this material is conducted. The morphology, microstructures, and thermal degradation of the nanofibers sheets produced were investigated using scanning electron microscopy (SEM, transmission electron microscope (TEM, and thermal gravimetric analysis (TGA. Produced nanofibers are compact, and entangled with each other, with diameters from around 150 to 210. Some mechanical characteristics of the successfully produced PVA sheets, and heat-treated, are then conducted and assessed employing uniaxial tensile tests at different speeds ranging from 1 mm/min to 100 mm/min. The tensile test results obtained show that the PVA sheets are strain rate sensitive with increasing strength as the speed (i.e., strain rate increases. The yield tensile stress ranges from 2.411 to 6.981 MPa, the ductility (i.e., elongation percent from ∼21 to 60%, and Young modulus ranges from 103 to 0.137 KPa. However, for heat-treated samples, it is found that the yield strength increases almost by ∼35–40% more than the values of untreated cases with values reaching up to about 3.627–9.63 MPa.

  13. Fabrication of solid alginate particles containing functionalized MWCNTs using a microfluidic technique

    Science.gov (United States)

    Yang, Rulu; Li, Yanan; Cai, Weiwei; Zhang, Hua; Li, Jiao

    2017-05-01

    A series of solid alginate particles containing different amounts of functionalized multi-walled carbon nanotubes (MWCNTs) have been successfully prepared by microfluidic technique. The influence of MWCNTs doping on the surface morphology, structure and properties of calcium alginate (CA) particles has been investigated using SEM, FTIR, XRD, TGA and UV-Vis spectra. SEM indicates that the obtained hybrid particles are of good morphological characteristics, and its color changes from yellow to black which proves MWCNTs is successfully dispersed in CA particles. Moreover, the particles surface changes rough from smooth after MWCNTs doping. FTIR results verify the interactions between functional groups of CA and MWCNTs. Besides, the incorporation of MWCNTs to CA particles can efficiently enhance the thermal stability of CA particles at high temperatures, which is ascribed to the better thermal stability of MWCNTs as well as the interactions between MWCNTs and CA particles. The removal efficiency of CA particles doped with a lower percentage of MWCNTs (0.06 wt. %) for methylene blue is 96.38%, which is much higher than that of pure CA particles (61.21 %).

  14. Novel materials, fabrication techniques and algorithms for microwave and THz components, systems and applications

    Science.gov (United States)

    Liang, Min

    This dissertation presents the investigation of several additive manufactured components in RF and THz frequency, as well as the applications of gradient index lens based direction of arrival (DOA) estimation system and broadband electronically beam scanning system. Also, a polymer matrix composite method to achieve artificially controlled effective dielectric properties for 3D printing material is studied. Moreover, the characterization of carbon based nano-materials at microwave and THz frequency, photoconductive antenna array based Terahertz time-domain spectroscopy (THz-TDS) near field imaging system, and a compressive sensing based microwave imaging system is discussed in this dissertation. First, the design, fabrication and characterization of several 3D printed components in microwave and THz frequency are presented. These components include 3D printed broadband Luneburg lens, 3D printed patch antenna, 3D printed multilayer microstrip line structure with vertical transition, THz all-dielectric EMXT waveguide to planar microstrip transition structure and 3D printed dielectric reflectarrays. Second, the additive manufactured 3D Luneburg Lens is employed for DOA estimation application. Using the special property of a Luneburg lens that every point on the surface of the Lens is the focal point of a plane wave incident from the opposite side, 36 detectors are mounted around the surface of the lens to estimate the direction of arrival (DOA) of a microwave signal. The direction finding results using a correlation algorithm show that the averaged error is smaller than 1º for all 360 degree incident angles. Third, a novel broadband electronic scanning system based on Luneburg lens phased array structure is reported. The radiation elements of the phased array are mounted around the surface of a Luneburg lens. By controlling the phase and amplitude of only a few adjacent elements, electronic beam scanning with various radiation patterns can be easily achieved

  15. Ultrasound-Induced Organogel Formation Followed by Thin Film Fabrication via Simple Doctor Blading Technique for Field-Effect Transistor Applications.

    Science.gov (United States)

    Xu, Jiaju; Wang, Yulong; Shan, Haiquan; Lin, Yiwei; Chen, Qian; Roy, V A L; Xu, Zongxiang

    2016-07-27

    We demonstrate doctor blading technique to fabricate high performance transistors made up of printed small molecular materials. In this regard, we synthesize a new soluble phthalocyanine, tetra-n-butyl peripheral substituted copper(II) phthalocaynine (CuBuPc), that can easily undergo gel formation upon ultrasonic irradiation, leading to the formation of three-dimensional (3D) network composed of one-dimensional (1D) nanofibers structure. Finally, taking the advantage of thixotropic nature of the CuBuPc organogel, we use the doctor blade processing technique that limits the material wastage for the fabrication of transistor devices. Due to the ultrasound induced stronger π-π interaction, the transistor fabricated by doctor blading based on CuBuPc organogel exhibits significant increase in charge carrier mobility in comparison with other solution process techniques, thus paving a way for a simple and economically viable preparation of electronic circuits.

  16. CALCULATION OF STRESS AND DEFORMATION IN FUEL ROD CLADDING DURING PELLET-CLADDING INTERACTION

    Directory of Open Access Journals (Sweden)

    Dávid Halabuk

    2015-12-01

    Full Text Available The elementary parts of every fuel assembly, and thus of the reactor core, are fuel rods. The main function of cladding is hermetic separation of nuclear fuel from coolant. The fuel rod works in very specific and difficult conditions, so there are high requirements on its reliability and safety. During irradiation of fuel rods, a state may occur when fuel pellet and cladding interact. This state is followed by changes of stress and deformations in the fuel cladding. The article is focused on stress and deformation analysis of fuel cladding, where two fuels are compared: a fresh one and a spent one, which is in contact with cladding. The calculations are done for 4 different shapes of fuel pellets. It is possible to evaluate which shape of fuel pellet is the most appropriate in consideration of stress and deformation forming in fuel cladding, axial dilatation of fuel, and radial temperature distribution in the fuel rod, based on the obtained results.

  17. Texture Dependent Young's Modulus in Austenitic Cladding

    OpenAIRE

    1988-01-01

    In Austenitic claddings of pressure vessel steel columnar grains with a 〈100〉-fiber axis oriented perpendicular to the surface have been previously observed. The fiber axis is parallel to the steepest temperature gradient. Since high temperature gradients also exist in the plane of cladding, preferred orientation should be found there.This was proved with {111}- and {220}-pole figures taken of the cladding in addition to {200}-pole figures. From these pole figures it could be concluded that t...

  18. Metal-clad waveguide sensors

    DEFF Research Database (Denmark)

    Skivesen, Nina

    This work concerns planar optical waveguide sensors for biosensing applications, with the focus on deep-probe sensing for micron-scale biological objects like bacteria and whole cells. In the last two decades planar metal-clad waveguides have been brieflyintroduced in the literature applied...... for various biosensing applications, however a thorough study of the sensor configurations has not been presented, but is the main subject of this thesis. Optical sensors are generally well suited for bio-sensing asthey show high sensitivity and give an immediate response for minute changes in the refractive...... index of a sample, due to the high sensitivity of optical bio-sensors detection of non-labeled biological objects can be performed. The majority of opticalsensors presented in the literature and commercially available optical sensors are based on evanescent wave sensing, however most of these sensors...

  19. TEC – Thin Environmental Cladding

    Directory of Open Access Journals (Sweden)

    Alan Tomasi

    2015-05-01

    Full Text Available Permasteelisa Group developed with Fiberline Composites a new curtain wall system (Thin Environmental Cladding or TEC, making use of pultruded GFRP (Glass Fiber Reinforced Polymer material instead of traditional aluminum. Main advantages using GFRP instead of aluminum are the increased thermal performance and the limited environmental impact. Selling point of the selected GFRP resin is the light transmission, which results in pultruded profiles that allow the visible light to pass through them, creating great aesthetical effects. However, GFRP components present also weaknesses, such as high acoustic transmittance (due to the reduced weight and anisotropy of the material, low stiffness if compared with aluminum (resulting in higher facade deflection and sensible fire behavior (as combustible material. This paper will describe the design of the TEC-facade, highlighting the functional role of glass within the facade concept with regards to its acoustic, structural, aesthetics and fire behavior.

  20. Fabrication of CdS/CdTe-Based Thin Film Solar Cells Using an Electrochemical Technique

    Directory of Open Access Journals (Sweden)

    I. M. Dharmadasa

    2014-06-01

    Full Text Available Thin film solar cells based on cadmium telluride (CdTe are complex devices which have great potential for achieving high conversion efficiencies. Lack of understanding in materials issues and device physics slows down the rapid progress of these devices. This paper combines relevant results from the literature with new results from a research programme based on electro-plated CdS and CdTe. A wide range of analytical techniques was used to investigate the materials and device structures. It has been experimentally found that n-, i- and p-type CdTe can be grown easily by electroplating. These material layers consist of nano- and micro-rod type or columnar type grains, growing normal to the substrate. Stoichiometric materials exhibit the highest crystallinity and resistivity, and layers grown closer to these conditions show n → p or p → n conversion upon heat treatment. The general trend of CdCl2 treatment is to gradually change the CdTe material’s n-type electrical property towards i-type or p-type conduction. This work also identifies a rapid structural transition of CdTe layer at 385 ± 5 °C and a slow structural transition at higher temperatures when annealed or grown at high temperature. The second transition occurs after 430 °C and requires more work to understand this gradual transition. This work also identifies the existence of two different solar cell configurations for CdS/CdTe which creates a complex situation. Finally, the paper presents the way forward with next generation CdTe-based solar cells utilising low-cost materials in their columnar nature in graded bandgap structures. These devices could absorb UV, visible and IR radiation from the solar spectrum and combine impact ionisation and impurity photovoltaic (PV effect as well as making use of IR photons from the surroundings when fully optimised.

  1. Fabrication and characterization of powder metallurgy tantalum components prepared by high compaction pressure technique

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Youngmoo [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Agency for Defense Development, Yuseong, P.O. Box 35, Yuseong-gu, Daejeon 34186, Republic of Korea. (Korea, Republic of); Lee, Dongju [Korea Atomic Energy Research Institute, 111 Daedeok-daero, Yuseong-gu, Daejeon 34057 (Korea, Republic of); Hwang, Jaewon [Samsung Electronics, 129 Samsung-ro, Youngtong-gu, Suwon 16677 (Korea, Republic of); Ryu, Ho Jin, E-mail: hojinryu@kaist.ac.kr [Department of Nuclear and Quantum Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of); Hong, Soon Hyung, E-mail: shhong@kaist.ac.kr [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 291 Daehak-ro, Yuseong-gu, Daejeon 34141 (Korea, Republic of)

    2016-04-15

    The present study has investigated the consolidation behaviors of tantalum powders during compaction and sintering, and the characteristics of sintered components. For die compaction, the densification behaviors of the powders are simulated by finite element analyses based on the yield function proposed by Shima and Oyane. Accordingly, the green density distribution for coarser particles is predicted to be more uniform because they exhibits higher initial relative tap density owing to lower interparticle friction. It is also found that cold isostatic pressing is capable of producing higher dense compacts compared to the die pressing. However, unlike the compaction behavior, the sintered density of smaller particles is found to be higher than those of coarser ones owing to their higher specific surface area. The maximum sintered density was found to be 0.96 of theoretical density where smaller particles were pressed isostatically at 400 MPa followed by sintering at 2000 °C. Moreover, the effects of processing conditions on grain size and texture were also investigated. The average grain size of the sintered specimen is 30.29 μm and its texture is less than 2 times random intensity. Consequently, it is concluded that the higher pressure compaction technique is beneficial to produce high dense and texture-free tantalum components compared to hot pressing and spark plasma sintering. - Highlights: • Higher Ta density is obtained from higher pressure and sintering temperature. • High compaction method enables P/M Ta to achieve the density of 16.00 g·cm{sup −3}. • A P/M Ta component with fine microstructure and random orientation is developed.

  2. Novel Strategy to Fabricate Floating Drug Delivery System Based on Sublimation Technique.

    Science.gov (United States)

    Huanbutta, Kampanart; Limmatvapirat, Sontaya; Sungthongjeen, Srisagul; Sriamornsak, Pornsak

    2016-06-01

    The present study aims to develop floating drug delivery system by sublimation of ammonium carbonate (AMC). The core tablets contain a model drug, hydrochlorothiazide, and various levels (i.e., 0-50% w/w) of AMC. The tablets were then coated with different amounts of the polyacrylate polymers (i.e., Eudragit® RL100, Eudragit® RS100, and the mixture of Eudragit® RL100 and Eudragit® RS100 at 1:1 ratio). The coated tablets were kept at ambient temperature (25°C) or cured at 70°C for 12 h before further investigation. The floating and drug release behaviors of the tablets were performed in simulated gastric fluid USP without pepsin at 37°C. The results showed that high amount of AMC induced the floating of the tablets. The coated tablets containing 40 and 50% AMC floated longer than 8 h with a time-to-float of about 3 min. The sublimation of AMC from the core tablets decreased the density of system, causing floating of the tablets. The tablets coated with Eudragit® RL100 floated at a faster rate than those of Eudragit® RS100. Even the coating level of polymer did not influence the time-to-float and floating time of coated tablets containing the same amount of AMC, the drug release from the tablets coated with higher coating level of polymer showed slower drug release. The results suggested that the sublimation technique using AMC is promising for the development of floating drug delivery system.

  3. Rapid fabricating technique for multi-layered human hepatic cell sheets by forceful contraction of the fibroblast monolayer.

    Directory of Open Access Journals (Sweden)

    Yusuke Sakai

    Full Text Available Cell sheet engineering is attracting attention from investigators in various fields, from basic research scientists to clinicians focused on regenerative medicine. However, hepatocytes have a limited proliferation potential in vitro, and it generally takes a several days to form a sheet morphology and multi-layered sheets. We herein report our rapid and efficient technique for generating multi-layered human hepatic cell (HepaRG® cell sheets using pre-cultured fibroblast monolayers derived from human skin (TIG-118 cells as a feeder layer on a temperature-responsive culture dish. Multi-layered TIG-118/HepaRG cell sheets with a thick morphology were harvested on day 4 of culturing HepaRG cells by forceful contraction of the TIG-118 cells, and the resulting sheet could be easily handled. In addition, the human albumin and alpha 1-antitrypsin synthesis activities of TIG-118/HepaRG cells were approximately 1.2 and 1.3 times higher than those of HepaRG cells, respectively. Therefore, this technique is considered to be a promising modality for rapidly fabricating multi-layered human hepatocyte sheets from cells with limited proliferation potential, and the engineered cell sheet could be used for cell transplantation with highly specific functions.

  4. Fabrication of polystyrene hollow microspheres as laser fusion targets by optimized density-matched emulsion technique and characterization

    Indian Academy of Sciences (India)

    K K Mishra; R K Khardekar; Rashmi Singh; H C Pant

    2002-07-01

    Inertial confinement fusion, frequently referred to as ICF, inertial fusion, or laser fusion, is a means of producing energy by imploding small hollow microspheres containing thermonuclear fusion fuel. Polymer microspheres, which are used as fuel containers, can be produced by solution-based micro-encapsulation technique better known as density-matched emulsion technique. The specifications of these microspheres are very rigorous, and various aspects of the emulsion hydrodynamics associated with their production are important in controlling the final product. This paper describes about the optimization of various parameters associated with density-matched emulsion method in order to improve the surface smoothness, wall thickness uniformity and sphericity of hollow polymer microspheres. These polymer microshells have been successfully fabricated in our lab, with 3–30 m wall thickness and 50–1600 m diameters. The sphericity and wall thickness uniformity are better than 99%. Elimination of vacuoles and high yield rate has been achieved by adopting the step-wise heating of W1/O/W2 emulsion for solvent removal.

  5. Field electron emission from LaB{sub 6} and TiN emitter arrays fabricated by transfer mold technique

    Energy Technology Data Exchange (ETDEWEB)

    Nakamoto, Masayuki; Fukuda, Katsuyoshi

    2002-12-30

    LaB{sub 6} and TiN field emitter arrays (FEAs) have been developed by the transfer mold technique to fabricate sharp, uniform, and low operation voltage FEAs using low work function materials. Because of the sharpening effect on the tips by thermally oxidized SiO{sub 2} layer of the molds, emitter tip radii are as small as less than 10 nm. The turn-on voltages of LaB{sub 6} and TiN FEA are 110-130 V lower than that of conventional Mo FEA by decreasing the surface barrier heights for field emission, having the same emitter shape. That of the gated LaB{sub 6} FEA is as low as 28 V even without high vacuum baking treatment. Transfer mold technique provides easiness of selecting low work function materials as well as superior uniform sharpness of FEAs. Transfer mold LaB{sub 6} and TiN FEAs are useful for low operation vacuum microelectronic devices.

  6. Microwave properties of monolithic Y-Ba-Cu-O transmission line devices fabricated by the laser-writing patterning technique

    Energy Technology Data Exchange (ETDEWEB)

    Maung, W.N.; Butler, D.P. [Southern Methodist Univ., Dallas, TX (United States). Electrical Engineering Dept.; Xiong, W. [Univ. of Rochester, NY (United States). Dept. of Electrical Engineering; Kula, W.; Sobolewski, R. [Univ. of Rochester, NY (United States). Dept. of Electrical Engineering]|[Polish Academy of Sciences, Warszawa (Poland). Inst. of Physics

    1994-12-31

    The authors report on the microwave characteristics of coplanar strip transmission line devices fabricated in epitaxial YBaCuO thin films deposited on LaAlO{sub 3} substrates using the novel laser-writing patterning technique. This technique uses laser heating to selectively anneal regions of an oxygen depleted YBaCuO thin film to form local superconducting phases. In this manner, superconductive coplanar strip transmission line structures surrounded by the semiconducting YBaCuO phase were patterned with no photomasks, surface contamination or edge degradation. The propagation characteristics of transmission line devices were measured with a HP8510 network analyzer from 1 to 20 GHz. At 300 K, the transmission line circuits displayed poor transmission characteristics due to the high conductivity of the semiconducting phase and small conductivity enhancement of the oxygenated regions. As the circuits were cooled below 89 K, the {Tc} of the superconducting phase, the measured S{sub 21} was near 0 dB indicating little attenuation along the high quality transmission lines. Q-factors as high as 5,000 were measured from coplanar strip transmission line resonator circuits at 6 GHz and 24 K.

  7. Coupling between counterpropagating cladding modes in fiber Bragg gratings.

    Science.gov (United States)

    Sáez-Rodriguez, D; Cruz, J L; Díez, A; Andrés, M V

    2011-04-15

    We present an experimental demonstration of energy transfer between counterpropagating cladding modes in a fiber Bragg grating (FBG). A strong FBG written in a standard photosensitive optical fiber is illuminated with a single cladding mode, and the power transferred between the forward propagating cladding mode and different backward propagating cladding modes is measured by using two auxiliary long period gratings. Resonances between cladding modes having 30 pm bandwidth and 8 dB rejection have been observed.

  8. DISSOLUTION OF ZIRCALOY 2 CLAD UO2 COMMERCIAL REACTOR FUEL

    Energy Technology Data Exchange (ETDEWEB)

    Kessinger, G.; Thompson, M.

    2009-08-07

    The primary goal of this investigation was to evaluate the effectiveness of the chop-leach process, with nitric acid solvent, to produce a nominally 300 g/L [U] and 1 M [H{sup +}] product solution. The results of this study show that this processing technique is appropriate for applications in which a low free acid and moderately high U content are desired. The 7.75 L of product solution, which was over 450 g/L in U, was successfully diluted to produce about 13 L of solvent extraction feed that was 302 g/L in U with a [H{sup +}] in the range 0.8-1.2 M. A secondary goal was to test the effectiveness of this treatment for the removal of actinides from Zircaloy cladding to produce a low-level radioactive waste (LLW) cladding product. Analysis of the cladding shows that actinides are present in the cladding at a concentration of about 5000 {eta}Ci/g, which is about 50 times greater than the acceptable transuranium element limit in low level radioactive waste. It appears that the concentration of nitric acid used for this dissolution study (initial concentration 4 M, with 10 M added as the dissolution proceeded) was inadequate to completely digest the UO{sub 2} present in the spent fuel. The mass of insoluble material collected from the initial treatments with nitric acid, 340 g, was much higher than expected, and analysis of this insoluble residue showed that it contained at least 200 g U.

  9. Reduction of Liquid Clad Formation Due to Solid State Diffusion in Clad Brazing Sheet

    Science.gov (United States)

    Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

    2016-12-01

    Warm forming operations have shown promise in expanding automotive heat exchanger designs by increasing forming limits of clad brazing sheet. The impact of isothermal holds below the clad melting temperature on subsequent brazeability has not previously been studied in detail. The effect of these holds on brazeability, as measured by the clad thickness loss due to solid state diffusion of Si out of the clad layer prior to clad melting, was assessed through parallel DSC and optical microscopy measurements, as well as through the use of a previously developed model. EPMA measurements were also performed to support the other measures. Overall, the same trends were predicted by DSC, microscopy, and the theoretical model; however, the DSC predictions were unable to accurately predict remaining clad thickness prior to melting, even after correcting the data for clad-core interactions. Microscopy measurements showed very good agreement with the model predictions, although there were slight discrepancies at short hold times due to the inability of the model to account for clad loss during heating to the brazing temperature. Further microscopy measurements showed that when the heating rate is set below a critical value, there is a reduction in the clad thickness from the as-received condition.

  10. All-solid very large mode area ytterbium-doped silica microstructured fiber based on accurate control on cladding index.

    Science.gov (United States)

    Wei, Huifeng; Chen, Kangkang; Yang, Yucheng; Li, Jinyan

    2016-04-18

    We have demonstrated a new approach for developing very large mode area silica-based microstructured Ytterbium (Yb)-doped fibers. The microstructured region acting as pump cladding around the core is composed by periodically arranged low-index Fluorine-doped silica inclusions with an extremely low filling ratio of 0.088. To the best of our knowledge, we achieved the most accurate controlling on cladding index by 1 × 10-5 via our passively doped cladding (PDC) method. Two fibers with 127μm and 50μm core diameter respectively were fabricated from the same final preform designed by this approach. It is verified that our 50μm core diameter fiber can maintain robust single mode behavior at 1064nm wavelength. The advantage of an all-solid structure along with a much simpler fabrication process makes our approach very suitable for realizing very large mode area fibers for high power fiber laser application.

  11. Comparison of Y{sub 2}O{sub 3}:Bi{sup 3+} phosphor thin films fabricated by the spin coating and radio frequency magnetron techniques

    Energy Technology Data Exchange (ETDEWEB)

    Jafer, R.M.; Yousif, A. [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Department of Physics, Faculty of Education, University of Khartoum, P.O. Box 321, Postal Code 11115 Omdurman (Sudan); Kumar, Vinod [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Photovoltaic Laboratory, Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi 110016 (India); Pathak, Trilok Kumar [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Semiconductor Physics Lab, Department of Physics, Gurukula Kangri University, Haridwar (India); Purohit, L.P. [Semiconductor Physics Lab, Department of Physics, Gurukula Kangri University, Haridwar (India); Swart, H.C., E-mail: swarthc@ufs.ac.za [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa); Coetsee, E., E-mail: CoetseeE@ufs.ac.za [Department of Physics, University of the Free State, P.O. Box 339, Bloemfontein ZA 9300 (South Africa)

    2016-09-15

    The reactive radio-frequency (RF) magnetron sputtering and spin coating fabrication techniques were used to fabricate Y{sub 2−x}O{sub 3}:Bi{sub x=0.5%} phosphor thin films. The two techniques were analysed and compared as part of investigations being done on the application of down-conversion materials for a Si solar cell. The morphology, structural and optical properties of these thin films were investigated. The X-ray diffraction results of the thin films fabricated by both techniques showed cubic structures with different space groups. The optical properties showed different results because the Bi{sup 3+} ion is very sensitive towards its environment. The luminescence results for the thin film fabricated by the spin coating technique is very similar to the luminescence observed in the powder form. It showed three obvious emission bands in the blue and green regions centered at about 360, 410 and 495 nm. These emissions were related to the {sup 3}P{sub 1}–{sup 1}S{sub 0} transition of the Bi{sup 3+} ion situated in the two different sites of the Y{sub 2}O{sub 3} matrix with I a-3(206) space group. Whereas the thin film fabricated by the radio frequency magnetron technique showed a broad single emission band in the blue region centered at about 416 nm. This was assigned to the {sup 3}P{sub 1}–{sup 1}S{sub 0} transition of the Bi{sup 3+} ion situated in one of the Y{sub 2}O{sub 3} matrix's sites with a Fm-3 (225) space group. The spin coating fabrication technique is suggested to be the best technique to fabricate the Y{sub 2}O{sub 3}:Bi{sup 3+} phosphor thin films. - Highlights: • RF sputtering and spin coating were used to fabricate Y{sub 2−x}O{sub 3}:Bi{sub x=0.5%} phosphor thin films. • XRD results of the two films showed cubic structures with different space groups. • PL showed different emission for the Bi{sup 3+} ions in the two films. • Three emission bands in the blue and green regions centered at about 360, 410 and 495 nm. • RF

  12. Innovative sputtering techniques for CIS and CdTe submodule fabrication. Annual subcontract report, 1 September 1991--31 August 1992

    Energy Technology Data Exchange (ETDEWEB)

    Armstrong, J.M.; Misra, M.S.; Lanning, B. [Martin Marietta Aerospace, Denver, CO (United States). Astronautics Group

    1993-03-01

    This report describes work done during Phase 1 of the subject subcontract. The subcontract was designed to study innovative deposition techniques, such as the rotating cylindrical magnetron sputtering system and electrodeposition for large-area, low-cost copper indium diselenide (CIS) and cadmium telluride (CdTe) devices. A key issue for photovoltaics (PV) in terrestrial and future space applications is producibility, particularly for applications using a large quantity of PV. Among the concerns for fabrication of polycrystalline thin-film PV, such as CIS and CdTe, are production volume, cost, and minimization of waste. Both rotating cylindrical magnetron (C-Mag{trademark}) sputtering and electrodeposition have tremendous potential for the fabrication of polycrystalline thin-film PV due to scaleability, efficient utilization of source materials, and inherently higher deposition rates. In the case of sputtering, the unique geometry of the C-Mae facilitates innovative cosputtering and reactive sputtering that could lead to greater throughput reduced health and safety risks, and, ultimately, lower fabrication cost. Electrodeposited films appear to be adherent and comparable with low-cost fabrication techniques. Phase I involved the initial film and device fabrication using the two techniques mentioned herein. Devices were tested by both internal facilities, as well as NREL and ISET.

  13. Double-clad nuclear fuel safety rod

    Science.gov (United States)

    McCarthy, William H.; Atcheson, Donald B.; Vaidyanathan, Swaminathan

    1984-01-01

    A device for shutting down a nuclear reactor during an undercooling or overpower event, whether or not the reactor's scram system operates properly. This is accomplished by double-clad fuel safety rods positioned at various locations throughout the reactor core, wherein melting of a secondary internal cladding of the rod allows the fuel column therein to shift from the reactor core to place the reactor in a subcritical condition.

  14. Optimization of metal-clad waveguide sensors

    DEFF Research Database (Denmark)

    Skivesen, N.; Horvath, R.; Pedersen, H.C.

    2005-01-01

    The present paper deals with the optimization of metal-clad waveguides for sensor applications to achieve high sensitivity for adlayer and refractive index measurements. By using the Fresnel reflection coefficients both the angular shift and the width of the resonances in the sensorgrams are taken...... into account. Our optimization shows that it is possible for metal-clad waveguides to achieve a sensitivity improvement of 600% compared to surface-plasmon-resonance sensors....

  15. Microstructure of laser cladded martensitic stainless steel

    CSIR Research Space (South Africa)

    Van Rooyen, C

    2006-08-01

    Full Text Available for laser cladding Table 2 - Process parameters for coaxial and off axis powder cladding Material Laser power (W) Speed (m/min) Powder feed rate (kg/h) Carrying gas (Flow rate l/min) Stepove r (mm) Dilution (%) Fe211-1 (420) Off axis... mill industries. Conventional arc welding processes usually result in microstructures consisting of martensite and ferrite. Delta ferrite lowers the hot cracking susceptibility but also reduce the strength, thermal fatigue and corrosion properties...

  16. ZrC COATING ON FUEL ELEMENT CLADDING ZIRCALOY-2

    Directory of Open Access Journals (Sweden)

    Etty Mutiara

    2017-02-01

    Full Text Available ZrC COATING ON FUEL ELEMENT ZIRCALOY-2 CLADDING. The intensive researchs on high discharge burn-up of Light Water Reactor (LWR fuel element were performed due to the extension of fuel element’s utility life. One of these researches was allowing for alteration of the existing zirconium-based clad system through coating. This technique is supposed to improve the corrosion resistance of cladding without changing the dimension of fuel cladding. In current research, the ZrC film was coated on the zircaloy-2 cladding surface by dipping process of zircaloy-2 specimens in colloidal graphite at room temperature. The dip-coated specimens then undergone heating process at 700oC, 900oC and 1100oC respectively in Argon gas atmosphere for 1 hour. The microstructure and crystal structure of the coated cladding were characterized by optical microscope and XRD respectively. The optical microscope showed the growth of the grains with increasing temperature. XRD examination on the specimens revealed that the ZrC crystal structure on the cladding surface occurred only at 1100oC, but it did not appear at 700oC and 900oC. It can be concluded that dipping process of specimen in colloidal graphite with subsequent heating at 1100oC provided ZrC film coated on zircaloy-2 cladding. The heating process at this temperature allowed carbon atoms to diffuse into zircaloy surface to form ZrC film. PELAPISAN ZrC PADA KELONGSONG ELEMEN BAKAR NUKLIR ZIRKALOI-2. Riset yang intensif pada elemen bakar reaktor berpendingin air dengan fraksi bakar tinggi terus dilakukan dalam rangka memperpanjang umur operasi elemen bakar. Salah satu riset tersebut berupa proses untuk mengubah kelongsong berbasis zirkonium yang ada saat ini dengan cara pelapisan. Cara ini diharapkan akan memperbaiki ketahanan korosi kelongsong tanpa mengubah dimensi kelongsong tersebut. Pada riset ini, lapisan tipis ZrC dilapiskan pada permukaan kelongsong zirkaloi-2 melalui proses pencelupan (dipping spesimen

  17. Effect of CeO2 and Y2O3 on microstructure, bioactivity and degradability of laser cladding CaO-SiO2 coating on titanium alloy.

    Science.gov (United States)

    Li, H C; Wang, D G; Chen, C Z; Weng, F

    2015-03-01

    To solve the lack of strength of bulk biomaterials for load-bearing applications and improve the bioactivity of titanium alloy (Ti-6Al-4V), CaO-SiO2 coatings on titanium alloy were fabricated by laser cladding technique. The effect of CeO2 and Y2O3 on microstructure and properties of laser cladding coating was analyzed. The cross-section microstructure of ceramic layer from top to bottom gradually changes from cellular-dendrite structure to compact cellular crystal. The addition of CeO2 or Y2O3 refines the microstructure of the ceramic layer in the upper and middle regions. The refining effect on the grain is related to the kinds of additives and their content. The coating is mainly composed of CaTiO3, CaO, α-Ca2(SiO4), SiO2 and TiO2. Y2O3 inhibits the formation of CaO. After soaking in simulated body fluid (SBF), the calcium phosphate layer is formed on the coating surface, indicating the coating has bioactivity. After soaking in Tris-HCl solution, the samples doped with CeO2 or Y2O3 present a lower weight loss, indicating the addition of CeO2 or Y2O3 improves the degradability of laser cladding sample. Copyright © 2015 Elsevier B.V. All rights reserved.

  18. Weld overlay cladding with iron aluminides

    Energy Technology Data Exchange (ETDEWEB)

    Goodwin, G.M. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The author has established a range of compositions for these alloys within which hot cracking resistance is very good, and within which cold cracking can be avoided in many instances by careful control of welding conditions, particularly preheat and postweld heat treatment. For example, crack-free butt welds have been produced for the first time in 12-mm thick wrought Fe{sub 3}Al plate. Cold cracking, however, still remains an issue in many cases. The author has developed a commercial source for composite weld filler metals spanning a wide range of achievable aluminum levels, and are pursuing the application of these filler metals in a variety of industrial environments. Welding techniques have been developed for both the gas tungsten arc and gas metal arc processes, and preliminary work has been done to utilize the wire arc process for coating of boiler tubes. Clad specimens have been prepared for environmental testing in-house, and a number of components have been modified and placed in service in operating kraft recovery boilers. In collaboration with a commercial producer of spiral weld overlay tubing, the author is attempting to utilize the new filler metals for this novel application.

  19. Duplex stainless steel surface bay laser cladding; Modificacion de las propiedades superficiales de aceros inoxidables Duplex mediante recubrimientos por laser

    Energy Technology Data Exchange (ETDEWEB)

    Amigo, V.; Pineda, Y.; Segovia, F.; Vicente, A.

    2004-07-01

    Laser cladding is one of the most promising techniques to restore damaged surfaces and achieve properties similar to those of the base metal. In this work, duplex stainless steels have been cladded by a nickel alloy under different processing conditions. The influence of the beam speed and defocusing variables ha been evaluated in the microstructure both of the cladding and heat affected zone, HAZ. These results have been correlated to mechanical properties by means of microhardness measurements from cladding area to base metal through the interface. This technique has shown to be very appropriate to obtain controlled mechanical properties as they are determined by the solidification microstructure, originated by the transfer of mass and heat in the system. (Author) 21 refs.

  20. Biodegradable Poly(Lactic Acid/Multiwalled Carbon Nanotube Nanocomposite Fabrication Using Casting And Hot Press Techniques

    Directory of Open Access Journals (Sweden)

    Park S.G.

    2015-06-01

    Full Text Available Biodegradable advanced polymer composites have recently received a large amount of attention. The present study aimed to design poly(lactic acid multiwalled carbon nanotube nanocomposites (PLA/MWCNTs using a simple fabrication technique. A PLA sheet was first dissolved in dichloromethane, and MWCNTs were subsequently added at various concentrations (0.5, 1.5 and 5% while applying shear strain stirring to achieve dispersion of carbon nanotubes (CNTs. These solutions were then molded and a hot press was used to generate sheets free of voids with entrapped solvent. The prepared samples were characterized using field emission scanning electron microscopy (FE-SEM, x-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, and thermogravimetric analysis (TGA. Our data showed composite samples free of defects and voids, indicating that the hot press is capable of generating sufficiently compact polymer matrices. Additionally, TGA and FTIR showed significant bonding interactions between the PLA matrix and the nano-fillers. Collectively, our results suggest that incorporation of CNTs as nano-fillers into biodegradable polymers may have multiple applications in many different sectors.