WorldWideScience

Sample records for chromia forming alloys

  1. The influence of surface condition on the metal dusting behavior of cast and wrought chromia forming alloys

    NARCIS (Netherlands)

    Hermse, C.G.M.; Asteman, H.; Ijzerman, R.M.; Jakobi, D.

    2013-01-01

    The current work investigated the impact of surface condition on the metal dusting behavior of chromia forming alloys. Five commercial alloys were included in the study, wrought 800H, 353MA, and cast G4859, G4852 Micro, and ET45 Micro, these alloys have a chromium and nickel content in the range of

  2. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  3. Oxidation-induced phase transformations and lifetime limits of chromia-forming nickel-base alloy 625

    Energy Technology Data Exchange (ETDEWEB)

    Chyrkin, Anton

    2011-12-05

    For its high creep resistance the commercial nickel-base alloy 625 relies on solid solution strengthening in combination with precipitation hardening by formation of δ-Ni{sub 3}Nb and (Ni,Mo,Si){sub 6}C precipitates during high-temperature service. In oxidizing environments the alloy forms a slow growing, continuous chromia layer on the material surface which protects the alloy against rapid oxidation attack. The growth of the chromia base oxide scale results during exposure at 900-1000 C in oxidation-induced chromium depletion in the subsurface zone of the alloy. Microstructural analyses of the cross-sectioned specimens revealed that this process results in formation of a wide subsurface zone in which the mentioned strengthening phases are dissolved, in spite of the fact that both phases do not contain substantial amounts of the scale-forming element chromium. The cross-sectional analyses revealed that, in parallel to the formation of a precipitate depleted zone, a thin, continuous layer of niobium-rich intermetallic precipitates formed in the immediate vicinity of the scale/alloy interface. The Subsurface Phase Enrichment (abbreviated as SPE) was shown to be the result of an uphill-diffusion of niobium, i.e. the element stabilizing the strengthening precipitates δ-Ni{sub 3}Nb, in the chromium activity gradient and is thus a natural consequence of the oxidation-induced chromium depletion beneath the chromia scale. The thermodynamic calculations carried out using the Thermo-Calc/DICTRA software packages revealed that in alloy 625 the chemical activity of niobium decreases with decreasing chromium content. As chromium is being continuously removed from the alloy as the result of the chromia scale growth, the zone of lowest Nb-activity is formed in the location with the lowest chromium concentration, i.e. the scale/alloy interface. This creates a driving force for Nb to diffuse towards the scale/alloy interface against its own concentration gradient, which is known

  4. Controlled reactions between chromia and coating on alloy surface

    DEFF Research Database (Denmark)

    Linderoth, Søren

    1996-01-01

    An electrically conducting Sr-doped lanthanum chromite (LSC) coating has been produced by reacting a coating of fine particles of La oxide and Sr oxide with chromia formed as an external scale on a metallic alloy. In addition to the formation of LSC the coating also resulted in much reduced...

  5. Oxidation of a chromia-forming nickel base alloy at high temperature in mixed diluted CO/H2O atmospheres

    OpenAIRE

    Rouillard, Fabien; Cabet, Céline; Wolski, Krzysztof; Pijolat, Michèle

    2009-01-01

    Corrosion of a chromia-forming nickel base alloy, Haynes 230_, has been investigated under impure helium containing a few Pa of CO and H2O at 900 °C. It has been found that this alloy reacts simultaneously with CO and H2O. Oxidation by CO has been revealed to occur mainly in the first hours. CO diffuses through the scale via short-circuit pathways and oxidizes Al, Cr and Si at the oxide/metal interface. Kinetics of CO oxidation has been investigated and several rate limiting steps are propose...

  6. Stress release phenomena in chromia scales formed on NiCr-30 alloys: Influence of metallurgical parameters

    Science.gov (United States)

    Guerain, M.; Goudeau, P.; Grosseau-Poussard, J. L.

    2011-11-01

    Stress release phenomena are studied for α-Cr2O3 thermal oxide films grown on NiCr-30 alloys. The influence of specific metallurgical parameters, such as cooling rate and initial surface roughness, is investigated thanks to Raman spectroscopy. Systematic correlations are established between the residual stress level in the scales and the damage rate resulting from a delamination process by buckling. Different buckling morphologies are characterized mainly according to the cooling rate range.

  7. Protection of zirconium by alumina- and chromia-forming iron alloys under high-temperature steam exposure

    Science.gov (United States)

    Terrani, Kurt A.; Parish, Chad M.; Shin, Dongwon; Pint, Bruce A.

    2013-07-01

    The viability of advanced oxidation-resistant Fe-base alloys to protect zirconium from rapid oxidation in high-temperature steam environments has been examined. Specimens were produced such that outer layers of FeCrAl ferritic alloy and Type 310 austenitic stainless steel were incorporated on the surface of zirconium metal slugs. The specimens were exposed to high-temperature 0.34 MPa steam at 1200 and 1300 °C. The primary degradation mechanism for the protective layer was interdiffusion with the zirconium, as opposed to high-temperature oxidation in steam. The FeCrAl layer experienced less degradation and protected the zirconium at 1300 °C for 8 h. Constituents of the Fe-base alloys rapidly diffused into the zirconium and resulted in the formation of various intermetallic layers at the interface and precipitates inside the bulk zirconium. The nature of this interaction for FeCrAl and 310SS has been characterized by use of microscopic techniques as well as computational thermodynamics. Finally, a reactor physics discussion on the applicability of these protective layers in light-water-reactor nuclear fuel structures is offered.

  8. Influence of a Cerium Surface Treatment on the Oxidation Behavior of Cr2O3-Forming Alloys (title on slides varies: Oxidation Behavior of Cerium Surface Treated Chromia Forming Alloys)

    International Nuclear Information System (INIS)

    Current goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 C. This temperature will require the construction of boiler and turbine components from austenitic stainless steels and nickel alloys. Many of the alloys being considered for use are primarily Cr2O3 forming alloys [1-4]. It is well known that the addition of a small amount of reactive elements, such as the rare earths elements Ce, La, and Y, can significantly improve the high temperature oxidation resistance of both iron- and nickel- base alloys. A list of the benefits of the reactive element effect include: (i) slowing scale growth, (ii) enhancing scale adhesion; and (iii) stabilizing Cr2O3 formation at lower Cr levels. The incorporation of the reactive element can be made in the melt or through a surface infusion or surface coating. Surface modifications allow for the concentration of the reactive element at the surface where it can provide the most benefit. This paper will detail a Ce surface treatment developed at NETL that improves the high temperature oxidation resistance of Cr2O3 forming alloys. The treatment consists of painting, dip coating, or spraying the alloy surface with a slurry containing CeO2 and a halide activator followed by a thermal treatment in a mild (x10-3 Torr) vacuum. During treatment the CeO2 reacts with the alloy to for a thin CrCeO3-type scale on the alloy surface. Upon subsequent oxidation, scale growth occurs at a reduced rate on alloys in the surface treated condition compared to those in the untreated condition

  9. Comparison of Short-Term Oxidation Behavior of Model and Commercial Chromia-Forming Ferritic Stainless Steels in Air with Water Vapor

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Michael P [ORNL; Keiser, James R [ORNL; More, Karren Leslie [ORNL; Fayek, Mostafa [University of Manitoba, Canada; Walker, Larry R [ORNL; Meisner, Roberta Ann [ORNL; Anovitz, Lawrence {Larry} M [ORNL; Wesolowski, David J [ORNL; Cole, David R [ORNL

    2012-01-01

    A high-purity Fe-20Cr and commercial type 430 ferritic stainless steel were exposed at 700 and 800 C in dry air and air with 10% water vapor (wet air) and characterized by SEM, XRD, STEM, SIMS, and EPMA. The Fe-20Cr alloy formed a fast growing Fe-rich oxide scale at 700 C in wet air after 24 h exposure, but formed a thin chromia scale at 700 C in dry air and at 800 C in both dry air and wet air. In contrast, thin spinel + chromia base scales with a discontinuous silica subscale were formed on 430 stainless steel under all conditions studied. Extensive void formation was observed at the alloy-oxide interface for the Fe-20Cr in both dry and wet conditions, but not for the 430 stainless steel. The Fe-20Cr alloy was found to exhibit a greater relative extent of subsurface Cr depletion than the 430 stainless steel, despite the former's higher Cr content. Depletion of Cr in the Fe-20Cr after 24 h exposure was also greater at 700 C than 800 C. The relative differences in oxidation behavior are discussed in terms of the coarse alloy grain size of the high-purity Fe-20Cr material, and the effects of Mn, Si, and C on the oxide scale formed on the 430 stainless steel.

  10. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment

    International Nuclear Information System (INIS)

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  11. KCl-induced high temperature corrosion of selected commercial alloys. Part I: chromia-formers

    DEFF Research Database (Denmark)

    Kiamehr, Saeed; Dahl, Kristian Vinter; Montgomery, Melanie;

    2015-01-01

    -grained), Sanicro 28 and the nickel-based alloys 625, 263 and C276. Exposure was performed at 600 °C for 168 h in flowing N2(g)+5%O2(g)+15% H2O(g) (vol.%). Samples were covered with KCl powder prior to exposure. A salt-free exposure was also performed for comparison. Corrosion morphology and products were studied....... In the presence of solid KCl, all the alloys showed significant corrosion. Measurement of corrosion extent indicated that alloys EN1.4057, Sanicro 28 and 625 show a better performance compared to the industrial state of the art material TP347HFG under laboratory conditions. An additional test was performed...

  12. High temperature oxidation of iron-chromium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mikkelsen, Lars

    2003-06-15

    The high temperature oxidation of the ferritic alloy Fe78Cr22 has been investigated in the present work. The effect of small alloying additions of cerium and/or silicon was also investigated. The alloys were oxidized at 973, 1173 and 1373 K in either air or a hydrogen/argon mixture. The various reaction atmospheres contained between 0.02 and 50% water vapour. The oxide scales formed on the various alloys at 973 K consisted of thin chromia layers. The oxide scales grown on the alloys at 1173 K also consisted of a chromia layer. The microstructure of the chromia scales was found to depend on the reaction atmosphere. The chromia scales grown in hydrogen/argon atmospheres formed oxide whiskers and oxide ridges at the surface of the scales, while the chromia scales grown in air formed larger oxide grains near the surface. This difference in oxide microstructure was due to the vaporization of chromium species from the chromia scales grown in air. Two different growth mechanisms are proposed for the growth of oxide whiskers. The growth rate of the chromia scales was independent of the oxygen activity. This is explained by a growth mechanism of the chromia scales, where the growth is governed by the diffusion of interstitial chromium. The addition of silicon to the iron-chromium alloy resulted in the formation of silica particles beneath the chromia scale. The presence of silicon in the alloy was found to decrease the growth rate of the chromia scale. This is explained by a blocking mechanism, where the silica particles beneath the chromia scale partly block the outwards diffusion of chromium from the alloy to the chromia scale. The addition of cerium to the iron-chromium alloy improved the adhesion of the chromia scale to the alloy and decreased the growth rate of chromia. It was observed that the minimum concentration of cerium in the alloy should be 0.3 at.% in order to observe an effect of the cerium addition. The effect of cerium is explained by the &apos

  13. Contribution at the study of stress release mechanism in chromia scales formed on Ni-30Cr and Fe-47Cr: multi-scale approach by Raman spectroscopy and Synchrotron micro-diffraction

    International Nuclear Information System (INIS)

    Chromia-former alloy are mainly used for high temperature applications. Their ability to form a protective thermal oxide scale allows reducing oxidation kinetics of the materials. In particular, Ni-Cr and Fe-Cr alloy forms a α-Cr2O3 scale at the surface. Durability of the metal/ceramic system depends on the mechanical integrity of this scale, and also of the scale damage which could appear during oxidation or cooling. These scale damages are closely correlated to the residual stress magnitude in the oxide and to the microstructure. In this work, Ni-30Cr and Fe-47Cr alloys oxidized in air at 800, 900 and 1000 C and a multi-scale approach is proposed to a analyse with accuracy residual stress magnitude both at macroscopic scale in the adherent oxide and at local scale through delaminated area. At macroscopic scale, residual stress magnitudes are determined thanks to conventional X-Ray diffraction and Raman spectroscopy. Delamination rate in the oxide scale and diffusional creep phenomena are quantified in function of metallurgical parameters leading to different microstructural state of the system. The influence of competition between these two stress release modes on scale damage is discussed. At microscopic scale, residual stress map through different types of delamination are performed thanks to Raman microspectroscopy and Synchrotron micro-diffraction. Raman microspectroscopy is particularly appropriated to analyze delamination locally formed, due to its lateral resolution. Observations by atomic force microscopy have been performed to describe the different delamination type (dimension, height). These morphological information and associated residual stresses allows confrontation to buckling mechanic and calculation of the interface toughness. Diagrams and maps concerning the scale damages have been done thanks to these analyses. (author)

  14. Mechanisms of oxide layer formation and destruction on a chromia former nickel base alloy in HTR environment; Mecanismes de formation et de destruction de la couche d'oxyde sur un alliage chrominoformeur en milieu HTR

    Energy Technology Data Exchange (ETDEWEB)

    Rouillard, F

    2007-10-15

    Haynes 230 alloy which contains 22 wt.% chromium could be a promising candidate material for structures and heat exchangers (maximum operating temperature: 850-950 C) in Very High Temperature Reactors (VHTR). The feasibility demonstration involves to valid its corrosion resistance in the reactor specific environment namely impure helium. The alloys surface reactivity was investigated at temperatures between 850 and 1000 C. We especially focused on the influence of different parameters such as concentrations of impurities in the gas phase (carbon monoxide and methane, water vapour/hydrogen ratio), alloy composition (activities of Cr and C, alloying element contents) and temperature. Two main behaviours have been revealed: the formation of a Cr/Mn rich oxide layer at 900 C and its following reduction at higher temperatures. At 900 C, the water vapour is the main oxidizing gas. However in the initial times, the carbon monoxide reacts at the metal/oxide interface which involves a gaseous transport through the scale; CO mainly oxidizes the minor alloying elements aluminium and silicon. Above a critical temperature TA, the carbon in solution in the alloy reduces chromia. To ascribe the scale destruction, a model is proposed based on thermodynamic interfacial data for the alloy, oxide layer morphology and carbon monoxide partial pressure in helium; the model is then validated regarding experimental results and observations. (author)

  15. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  16. Small-Angle Neutron Scattering and Electron Microscopy Study of the Wet and Dry High-Temperature Oxidation of Alumina- and Chromia- Forming Stainless Steels

    Energy Technology Data Exchange (ETDEWEB)

    Rother, Gernot [ORNL; Keiser, James R [ORNL; Brady, Michael P [ORNL; Unocic, Kinga A [ORNL; Anovitz, Lawrence {Larry} M [ORNL; Littrell, Ken [ORNL; Meisner, Roberta Ann [ORNL; Santella, Michael L [ORNL; Wesolowski, David J [ORNL; Cole, David R [ORNL

    2012-01-01

    Foils of T347 stainless steel and a developmental alumina-forming austenitic (AFA) stainless steel were oxidized at 800 C in dry air, air with 10% H2O, and air with 10% D2O. The T347 foils exhibited a transition to rapid Fe-base oxide formation between 24 and 72 h of exposure in H2O and D2O, but exhibited protective Cr-rich oxide formation in dry air. In contrast, only thin, protective Al-rich oxide surfaces were observed for the AFA alloy foils under all conditions studied. Changes in the small angle neutron scattering (SANS) signal were observed for the T347 stainless steel as a function of oxidation time in dry air, attributed to oxide grain growth and porosity formation/partial scale detachment associated with spinel phase at the scale/gas interface. For the AFA alloy, only minor changes in scattering as a result of oxidation time were observed. For both T347 and AFA, similar scattering was observed in dry and wet air (H2O and D2O) exposure. This finding indicates that water vapor exposure did not induce significant morphological changes in the oxide scales (such as increased porosity) in the 5-300 nm size regime accessed by SANS.

  17. Current assisted superplastic forming of titanium alloy

    Directory of Open Access Journals (Sweden)

    Wang Guofeng

    2015-01-01

    Full Text Available Current assisted superplastic forming combines electric heating technology and superplastic forming technology, and can overcome some shortcomings of traditional superplastic forming effectively, such as slow heating rate, large energy loss, low production efficiency, etc. Since formability of titanium alloy at room temperature is poor, current assisted superplastic forming is suitable for titanium alloy. This paper mainly introduces the application of current assisted superplastic forming in the field of titanium alloy, including forming technology of double-hemisphere structure and bellows.

  18. Rare Earth Effects on Adhesion of Cr2O3 Oxide Scale Formed on Surface of Co-40Cr Alloy

    Institute of Scientific and Technical Information of China (English)

    靳惠明; 张林楠; 李美栓; 李铁藩

    2001-01-01

    Isothermal and cyclic oxidation behaviors of Co-40Cr alloy at 1000 ℃ in air were studied. Scanning electron microscopy (SEM) was used to examine the oxide scale formed on the surface of the alloy. By comparing the oxidation behaviors of Co-40Cr alloy and its 3×1016 and 3×1017Y+/cm2 implanted specimens, it was found that the resistant to oxidation property of Co-40Cr was greatly improved due to the implantation of yttrium. Acoustic emission was used to study the distribution of defects at the interface between the scale and alloy. Raman spectrum was also used to study the stress status in chromic scale formed on the surface of Co-40Cr with and without yttrium. The main reason for the improvement of resistant to oxidation property of Y-doped Co-40Cr probably is that yttrium can segregate to Cr2O3 grain boundaries and change the scale′s growing mechanism and mechanical property. Most importantly, Y-implantation decreases the size and number of interfacial defects and the residual stress in the scale, and remarkably enhances the adhesion of chromia scale with Co-40Cr substrate.

  19. Development of Cast Alumina-Forming Austenitic Stainless Steels

    Science.gov (United States)

    Muralidharan, G.; Yamamoto, Y.; Brady, M. P.; Walker, L. R.; Meyer, H. M., III; Leonard, D. N.

    2016-09-01

    Cast Fe-Ni-Cr chromia-forming austenitic stainless steels with Ni levels up to 45 wt.% are used at high temperatures in a wide range of industrial applications that demand microstructural stability, corrosion resistance, and creep strength. Although alumina scales offer better corrosion protection at these temperatures, designing cast austenitic alloys that form a stable alumina scale and achieve creep strength comparable to existing cast chromia-forming alloys is challenging. This work outlines the development of cast Fe-Ni-Cr-Al austenitic stainless steels containing about 25 wt.% Ni with good creep strength and the ability to form a protective alumina scale for use at temperatures up to 800-850°C in H2O-, S-, and C-containing environments. Creep properties of the best alloy were comparable to that of HK-type cast chromia-forming alloys along with improved oxidation resistance typical of alumina-forming alloys. Challenges in the design of cast alloys and a potential path to increasing the temperature capability are discussed.

  20. Superplastic blow forming of 2219 aluminium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kaibyshev, R.; Kazakulov, I.; Gromov, D. [Inst. for Metals Superplasticity Problems, Ufa (Russian Federation); Lesuer, D.R.; Nieh, T.G. [Lawrence Livermore National Lab., Livermore, CA (United States)

    2004-07-01

    Superplasticity in 2219 aluminum alloy was achieved through thermomechanical processing. Tension tests showed that the alloy exhibits superplastic behavior in the temperature range of 450-540 C and strain rates ranging from 2.2 x 10{sup -5} to 1.1 x 10{sup -1} s{sup -1}. A maximum elongation-to-failure of 670% was recorded at 500 C and at the initial strain rate of 2.2 x 10{sup -4} s{sup -1}. High cavitation level and intensive grain growth were observed. Sheet of the 2219 aluminum alloy was blow formed into conical shape using two different methods: simple negative and backpressure forming. A strain of 2.1 was obtained at 500 C under the backpressure blow forming condition. It was found that elongation to failure under blow forming with backpressure is about 1.5 times higher than that under a simple female forming. Microstructural evolution of blow formed parts was also examined. (orig.)

  1. Ultrahigh temperature intermetallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  2. Alloy substantially free of dendrites and method of forming the same

    Science.gov (United States)

    de Figueredo, Anacleto M.; Apelian, Diran; Findon, Matt M.; Saddock, Nicholas

    2009-04-07

    Described herein are alloys substantially free of dendrites. A method includes forming an alloy substantially free of dendrites. A superheated alloy is cooled to form a nucleated alloy. The temperature of the nucleated alloy is controlled to prevent the nuclei from melting. The nucleated alloy is mixed to distribute the nuclei throughout the alloy. The nucleated alloy is cooled with nuclei distributed throughout.

  3. Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

    OpenAIRE

    Hamilta de Oliveira Santos; Marilene Morelli Serna; Nelson Batista de Lima; Isolda Costa; Jesualdo Luiz Rossi

    2005-01-01

    Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken f...

  4. Polymer blends formed by the solid state mechanical alloying process

    OpenAIRE

    Farrell, Michael P.

    1994-01-01

    In the early 1970's a new processing technique to produce metallic alloys was developed by Benjamin and co-workers. This novel technique, called Mechanical Alloying (MA), involves the repeated welding, working hardening, and fracture of metallic powders to form an alloy. The research presented in this thesis describes the use of the MA process to form polymer blends. Until recently there has been no published work discussing the possibility of using this technique with polymers...

  5. Microstructure evolution of 7050 Al alloy during age-forming

    International Nuclear Information System (INIS)

    The microstructure evolution of the 7050 Al alloy treated by age-forming was studied using a designed device which can simulate the age-forming process. The grain shape, grain boundary misorientation and grain orientation evolution of 7050 Al alloy during age-forming have been quantitatively characterized by electron backscattering diffraction technique. The results show that age-forming produced abundant low-angle boundaries and elongated grains, which attributed to stress induced dislocation movement and grain boundary migration during the age-forming process. On the other side, the stress along rolling direction caused some unstable orientation grains to rotate towards the Brass and S orientations during the age-forming process. Hence, the intensity of the rolling texture orientation in age-formed samples is enhanced. But this effect decays gradually with increasing aging time, since stress decreases and precipitation hardening occurs during the age-forming process. - Highlights: • Quantitative analysis of grain evolution of 7050 Al alloys during age-forming • Stress induces some grain rotation of 7050 Al alloys during age-forming. • Creep leads to elongate grain of 7050 Al alloys during age-forming. • Obtains a trend on texture evolution during age-forming applied stress

  6. Crystallographic orientation-spray formed hypereutectic aluminium-silicon alloys

    Directory of Open Access Journals (Sweden)

    Hamilta de Oliveira Santos

    2005-06-01

    Full Text Available Aluminium-silicon alloys have been wide accepted in the automotive, electric and aerospace industries. Preferred orientation is a very common condition for metals and alloys. Particularly, aluminium induces texture during the forming process. The preparation of an aggregate with completely random crystal orientation is a difficult task. The present work was undertaken to analyse the texture by X-ray diffraction techniques, of three spray formed hypereutectic Al-Si alloys. Samples were taken from a billet of an experimental alloy (alloy 1 and were subsequently hot-rolled and cold-rolled (height reduction, 72% and 70%, respectively. The other used samples, alloys 2 and 3, were taken from cylinders liners. The results from the Laue camera showed texture just in the axial direction of alloy 3. The pole figures also indicated the presence of a typical low intensity deformation texture, especially for alloy 3. The spray formed microstructure, which is very fine, hinders the Al-Si texture formation during mechanical work.

  7. Property measurements on spray formed Si-Al alloys

    Institute of Scientific and Technical Information of China (English)

    WEI Yan-guang; XIONG Bai-qing; ZHANG Yong-an; LIU Hong-wei; WANG Feng; ZHU Bao-hong

    2007-01-01

    A novel Si-Al alloy was prepared by spray forming process for electronic packaging. Property measurements on spray-formed Si-Al alloys after hot pressing were carried out. The results indicate that the alloys (Si-(30%-40%)Al) have advantageous physical and mechanical characteristics, including low coefficient of thermal expansion (6.9×10-6-8.7×10-6/K), high thermal conductivity (118-127 W/(m·K)), low density (2.421×103-2.465×103 kg/m3), high ultimate flexural strength (180-220 MPa) and Brinell hardness (162-261). The alloys are easy to machine to tight tolerances using standard machine tools and they can be electroplated with gold finishes and soldered with Sn-Pb alloy without any difficulty.

  8. Superplastic forming gas pressure of titanium alloy bellows

    Institute of Scientific and Technical Information of China (English)

    王刚; 张凯锋; 陈军; 阮雪榆

    2004-01-01

    The complex superplastic forming (SPF) technology applying gas pressure and compressive axial load is an advanced forming method for titanium alloy bellows, whose forming process consists of the three main forming phases namely bulging, clamping and calibrating phase. The influence of forming gas pressure in various phases on the forming process was analyzed and the models of forming gas pressure for bellows were derived according to the thin shell theory and the plasticity deformation theory. Using the model values, taking a two-convolution DN250 Ti6Al-4V titanium alloy bellows as an example, a series of superplastic forming tests were performed to evaluate the influence of the variation of forming gas pressure on the forming process. According to the experimental results these models were corrected to make the forming gas pressures prediction more accurate.

  9. AN ELECTROPLATING METHOD OF FORMING PLATINGS OF NICKEL, COBALT, NICKEL ALLOYS OR COBALT ALLOYS

    DEFF Research Database (Denmark)

    1997-01-01

    An electroplating method of forming platings of nickel, cobalt, nickel alloys or cobalt alloys with reduced stresses in an electrodepositing bath of the type: Watt's bath, chloride bath or a combination thereof, by employing pulse plating with periodic reverse pulse and a sulfonated naphthalene...... additive. This method makes it possible to deposit nickel, cobalt, nickel or cobalt platings without internal stresses....

  10. Study of Forming Limit for Rotational Incremental Sheet Forming of Magnesium Alloy Sheet

    Science.gov (United States)

    Park, Jingee; Kim, Jeounghan; Park, Nhokwang; Kim, Youngsuk

    2010-01-01

    As a lightweight material, magnesium is being increasingly used for automotive parts. However, due to a hexagonal-closed-packed (hcp) crystal structure, in which only the basal plane can move, magnesium alloy sheets exhibit a low ductility and formability at room temperature. Press forming of magnesium alloy sheets is conventionally performed at elevated temperatures of 200 °C to 250 °C and thus is known as energy consumed forming. Therefore, in view of an energy saving forming technology, we study magnesium alloy sheet forming by a rotational incremental sheet forming (RISF) at room temperature, where the rotational tool generates local heat of specimen enough to accelerate plastic deformation. The flow curves of the magnesium alloy sheet are obtained and calculated at elevated temperatures, while the yield loci of the magnesium alloy sheet are measured at room temperature. Using RISF, a square cup of 80-mm width, 80-mm length, and 25-mm height is then formed from a magnesium alloy sheet at room temperature. In addition, the strain distribution is obtained and compared with the forming limit curve (FLC) by considering the effect of the tool radius and is found to effectively predict the forming limit of a magnesium alloy sheet in RISF.

  11. Long-Term Cyclic Oxidation Behavior of Wrought Commercial Alloys at High Temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Bingtao Li

    2003-08-05

    The oxidation resistance of a high-temperature alloy is dependent upon sustaining the formation of a protective scale, which is strongly related to the alloying composition and the oxidation condition. The protective oxide scale only provides a finite period of oxidation resistance owing to its eventual breakdown, which is especially accelerated under thermal cycling conditions. This current study focuses on the long-term cyclic oxidation behavior of a number of commercial wrought alloys. The alloys studied were Fe- and Ni-based, containing different levels of minor elements, such as Si, Al, Mn, and Ti. Oxidation testing was conducted at 1000 and 1100 C in still air under both isothermal and thermal cycling conditions (1-day and 7-days). The specific aspects studied were the oxidation behavior of chromia-forming alloys that are used extensively in industry. The current study analyzed the effects of alloying elements, especially the effect of minor element Si, on cyclic oxidation resistance. The behavior of oxide scale growth, scale spallation, subsurface changes, and chromium interdiffusion in the alloy were analyzed in detail. A novel model was developed in the current study to predict the life-time during cyclic oxidation by simulating oxidation kinetics and chromium interdiffusion in the subsurface of chromia-forming alloys.

  12. NUMERICAL SIMULATION FOR FORMED PROJECTILE OF DEPLETED URANIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    宋顺成; 高平; 才鸿年

    2003-01-01

    The numerical simulation for forming projectile of depleted uranium alloy with the SPH ( Smooth Particle Hydrodynamic ) algorithm was presented. In the computations the artificial pressures of detonation were used, i. e. , the spatial distribution and time distribution were given artificially. To describe the deformed behaviors of the depleted uranium alloy under high pressure and high strain rate, the Johnson-Cook model of materials was introduced. From the numerical simulation the formed projectile velocity,projectile geometry and the minimum of the height of detonation are obtained.

  13. Isothermal Gas Forming of Mg Alloy AZ31 Sheet

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    There have been reports on sheet forming of Mg alloy in industry via the punch and die method; this paper is probably the first formal one for studying the sheet formability of AZ31 employing pressurized gas to press the sheet into a female die cavity at various elevated temperatures. The results indicate it is feasible to form a rectangular box via pressurized gas from extruded sheets of 0.5 and 1.7 mm thick. The formed box has 1:2 depth over width ratio,which should be large enough when dealing with realistic industrial sheet forming parts. Presently, forming a sheet of 0.5 mm thick is considered a technical challenge by industry, and it is conquered as demonstrated in this paper.Gas forming technique applied to Mg alloy is unprecedented and shows potential for industrial utilization.

  14. Local stress determination in chromia-former thanks to micro-Raman spectroscopy: A way to investigate spontaneous delamination processes

    Science.gov (United States)

    Guerain, M.; Goudeau, P.; Panicaud, B.; Grosseau-Poussard, J. L.

    2013-02-01

    Spontaneous delamination process for α-Cr2O3 thermal oxide films growing on NiCr-30 alloys is studied thanks to micro Raman spectroscopy. In particular, stress maps are performed through and around buckles developed on chromia films. Depending on the cooling rate at the end of the oxidation process, different buckle types appear which are investigated. Associated residual stress distribution clearly evidences the stress release field. In addition, geometrical features are determined for the different buckle types, and from comparison with modelling describing buckle formation and propagation, it is possible to get the interface toughness distribution.

  15. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    Science.gov (United States)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  16. Simulation study for atomic size and alloying effects during forming processes of amorphous alloys

    Institute of Scientific and Technical Information of China (English)

    ZHENG Caixing; LIU Rangsu; PENG Ping; ZHOU Qunyi

    2004-01-01

    A molecular dynamics (MD) simulation study has been performed for the solidification processes of two binary liquid alloys Ag6Cu4 and CuNi by adopting the quantum Sutton-Chen many-body potentials. By analyzing bond-types, it is demonstrated that at the cooling rate of 2×1012K/s, the CuNi forms fcc crystal structures, while the Ag6Cu4 forms amorphous structures. The original reason is that the atomic radius ratio (1.13) of the CuAg is bigger than that (1.025) of the CuNi. This shows that the atomic size difference is indeed the main factor for forming amorphous alloys. Moreover, for Ag60Cu40,corresponding to the deep eutectic point in the phase diagram, it forms amorphous structure easily. This confirms that as to the forming tendency and stability of amorphous alloys, the alloying effect plays a key role. In addition, having analyzed the transformation of microstructures by using the bond-type index and cluster-type index methods, not only the key role of the icosahedral configuration to the formation and stability of amorphous alloys can be explained, but also the solidification processes of liquid metals and the characteristics of amorphous structures can be further understood.

  17. Forming analysis and application for aluminum-alloy material

    Institute of Scientific and Technical Information of China (English)

    Wei Yuansheng

    2012-01-01

    The increase in car ownership brought about by energy shortages, and environmental crises became more acute. The most effective way to achieve energy saving and emission reduction of car is to improve engine efficiency. In addition to that, lightweight body is the key. Aluminum, magnesium alloy as significant materials of lightweight, and the application amount in the car body is a significant upward trend. However, there is high cost of material, with im- mature applied technology and a series of bottleneck problems. All of them affect general application of lightweight mate- rials. This paper focuses on forming process issues for aluminum, magnesium alloy and the solutions to achieve.

  18. The reactive element effect (REE) in oxidation of alloys

    OpenAIRE

    Saito, Yasutoshi; Önay, Bülent; MARUYAMA, TOSHIO

    1993-01-01

    The reactive element effect (REE) in high temperature oxidation is discussed, for chromia-forming alloys, in terms of a mechanistic model based on postulations that (a) reactive element/oxide additions promote nucleation of Cr2O3 and (b) reactive element-oxides react with Cr2O3 to form perovskite-type compounds, such as YCrO3, along scale boundaries which promote inward oxygen diffusion. The standard Gibbs energy of formation and concentrations of ionic defects for YCrO3 are calculated. For s...

  19. Low-Temperature Forming of Beta Titanium Alloys

    Science.gov (United States)

    Kaneko, R. S.; Woods, C. A.

    1983-01-01

    Low cost methods for titanium structural fabrication using advanced cold-formable beta alloys were investigated for application in a Mach 2.7 supersonic cruise vehicle. This work focuses on improving processing and structural efficiencies as compared with standard hot formed and riveted construction of alpha-beta alloy sheet structure. Mechanical property data and manufacturing parameters were developed for cold forming, brazing, welding, and processing Ti-15V-3Cr-3Sn-3Al sheet, and Ti-3Al-8V-6Cr-4Zr on a more limited basis. Cost and structural benefits were assessed through the fabrication and evaluation of large structural panels. The feasibility of increasing structural efficiency of beta titanium structure by selective reinforcement with metal matrix composite was also explored.

  20. QuikForm: Intelligent deformation processing of structural alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bourcier, R.J.; Wellman, G.W.

    1994-09-01

    There currently exists a critical need for tools to enhance the industrial competitiveness and agility of US industries involved in deformation processing of structural alloys. In response to this need, Sandia National Laboratories has embarked upon the QuikForm Initiative. The goal of this program is the development of computer-based tools to facilitate the design of deformation processing operations. The authors are currently focusing their efforts on the definition/development of a comprehensive system for the design of sheet metal stamping operations. The overall structure of the proposed QuikForm system is presented, and the focus of their thrust in each technical area is discussed.

  1. Damage percolation during stretch flange forming of aluminum alloy sheet

    Science.gov (United States)

    Chen, Zengtao; Worswick, Michael J.; Keith Pilkey, A.; Lloyd, David J.

    2005-12-01

    A multi-scale finite element (FE)-damage percolation model was employed to simulate stretch flange forming of aluminum alloys AA5182 and AA5754. Material softening and strain gradients were captured using a Gurson-based FE model. FE results were then fed into the so-called damage percolation code, from which the damage development was modelled within measured microstructures. The formability of the stretch flange samples was predicted based upon the onset of catastrophic failure triggered by profuse void coalescence within the measured second-phase particle field. Damage development is quantified in terms of crack and void areal fractions, and compared to metallographic results obtained from interrupted stretch flange specimens. Parametric study is conducted on the effect of void nucleation strain in the prediction of formability of stretch flanges to "calibrate" proper nucleation strains for both alloys.

  2. Optimization of Forming Processes with Different Sheet Metal Alloys

    Science.gov (United States)

    Sousa, Luísa C.; Castro, Catarina F.; António, Carlos C.

    2007-05-01

    Over the past decades relatively heavy components made of steel alloys comprise the majority of many manufactured parts due to steel's low cost, high formability and good strength. The desire to produce lightweight parts has led to studies searching for lighter and stronger materials such as aluminum alloys. However, they exhibit lower elastic stiffness than steel resulting in higher elastic strains causing known distortions such as spring-back and so decreasing accuracy of manufactured net-shape components. This paper presents a developed computational method to optimize the design of sheet metal processes using genetic algorithms. An inverse approach is considered so that the final geometry of the bended blank closely follows a prescribed one. The developed computational method couples a finite element forming simulation and an evolutionary algorithm searching the optimal design parameters of the process. The developed method searches the optimal parameters that ensure a perfect net-shape part. Different aluminum alloys candidates for automotive structural applications are considered and the optimal solutions are analyzed.

  3. Tribological Behaviour of the Ceramic Coating Formed on Magnesium Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei; ZHOU Hai; CHEN Qiang; GE Yuanjing; LV Fanxiu

    2007-01-01

    Micro-arc oxidation is a recently developed surface treatment technology under anodic oxidation. Through micro-arc oxidation, a ceramic coating is directly formed on the surface of magnesium alloy, by which its surface property is significantly improved. In this paper, a dense ceramic oxide coating was prepared on an AZ31 magnesium alloy by micro-arc oxidation in a NaOH-Na2SiO3-NaB4O7-(NaPO3)6 electrolytic solution. Micro-structure, surface morphology and phase composition were analysed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The tribological behavior of the micro-arc oxidation ceramic coating under dry sliding against GCrl5 steel was evaluated on a ball-on-disc test rig. The results showed that the AZ31 alloy was characterized by adhesion wear and scuffing under dry sliding against the steel, while the surface micro-arc oxidation ceramic coating experienced much abated adhesion wear and scuffing under the same testing conditions. The micro-arc oxidation ceramic coating showed good friction-reducing and fair antiwear ability in dry sliding against the steel.

  4. TOPICAL REVIEW On the glass forming ability of liquid alloys

    Directory of Open Access Journals (Sweden)

    Yoshio Waseda et al

    2008-01-01

    Full Text Available By using the concepts of the short-range order (SRO and middle-range order (MRO characterizing structures, an attempt has been made to describe the glass forming ability (GFA of liquid alloys. This includes the effect of more than two kinds of SRO in the liquid caused by the addition of second and third elements to a metallic solvent. The minimum solute concentration is related to the atomic volume mismatch estimated from the cube of the atomic radius. The optimum solute concentration for good glass formability in several binary and some ternary alloys is discussed on the basis of the empirical guideline. A new approach to obtaining good GFA of liquid alloys is based on four main factors: (i formation of new SRO and coexistence of two or more kinds of SRO, (ii stabilization of dense random packing structure by restraining the atomic redistribution for initiating the nucleation and growth process, (iii formation of a stable cluster (SC or the MRO by the harmonious coupling of SROs, and (iv difference between SRO characterizing the liquid structure and the near-neighbor environment in the corresponding equilibrium crystalline phases. The use of interaction parameters, widely used in the thermodynamics of multicomponent metallic solutions, is proposed for effectively selecting the third solute element (X3 for enhancing the GFA of a metallic liquid (M containing the second solute (X2. Fe70-B20-(X310 alloys (X3=Cr, W, Nb, Zr and Hf are used for illustration. Two typical model structures denoted by the Bernal and chemical-order types are used in describing the new glass structure as a function of solute concentration.

  5. Undercooling Limits and Thermophysical Properties in Glass Forming Alloys

    Science.gov (United States)

    Rhim, Won-Kyu; Ohsaka, Kenichi; Spjut, R. Erik

    1999-01-01

    The primary objective of this program is to produce deeply undercooled metallic liquids and to identify factors that limit undercooling and glass formation. The main research objectives are: (1) Investigating undercooling limits in glass-forming alloys and identifying factors that affect undercooling; (2) Measuring thermophysical properties and investigating the validity of the classical nucleation theory and other existing theories in the extreme undercooled states; and (3) To investigate the limits of electrostatic levitation technology in the ground base and to identify thermophysical parameters that might require reduced-g environment.

  6. Heterogeneous nucleation in a glass-forming alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wall, J. J. [Los Alamos National Laboratory (LANL); Liu, Chain T [ORNL; Rhim, W. K. [California Institute of Technology, Pasadena; Li, J. J. Z. [California Institute of Technology, Pasadena; Liaw, Peter K [University of Tennessee, Knoxville (UTK); Choo, H. [University of Tennessee, Knoxville (UTK); Huang, B. Y. [Central South University, China; Johnson, W. L. [California Institute of Technology, Pasadena

    2008-01-01

    Nucleation in the undercooled liquid state in the bulk metallic glass-forming composition Zr{sub 52.5}Cu{sub 17.9}Ni{sub 14.6}Al{sub 10}Ti{sub 5} (VIT-105), produced using high purity (PA) and commercial purity (CA) raw materials was investigated using electrostatic levitation and ex situ neutron diffraction. The CA material was observed to have a lower density than the PA sample and crystallized at relatively shallow undercooling. The densities of the samples at temperatures above the solidus showed an oxygen-dependent hysteresis associated with the state change, indicating the presence of oxygen-stabilized intermetallics. The PA alloy exhibited three distinct crystallization modes dependent on the thermal history of the melt, one of which showed a net volume expansion.

  7. Characterization and Dehydrogenation Activity of SBA-15 and HMS Supported Chromia Catalysts

    Institute of Scientific and Technical Information of China (English)

    YUE,Hong-Yong(乐洪咏); ZHENG,Bo(郑波); YUE,Ying-Hong(乐英红); ZHANG,Xue-Zheng(张雪峥); HUA,Wei-Ming(华伟明); GAO,Zi(高滋)

    2002-01-01

    SBA-15 and HMS supported chromia catalysts were prepared and characterized. Chromia is highly dispersed on the mesoporous supports when its loading is ≤7 wt%. The supported catalysts display high activity, selectivity and stability for dehydrogenation of ethyibenzene and propane. ESR measurement of the catalysts before and after reaction shows that the active species for dehydrogenation reaction might be Cr3 + species on the catalyst surface, and the activity of the catalyst is probably correlated with the dispersion of Cr3+ species.

  8. THE FORMING OF MAGNESIUM ALLOY FORGINGS FOR AIRCRAFT AND AUTOMOTIVE APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Anna Dziubińska

    2016-09-01

    Full Text Available The paper presents the theoretical and technological aspects of forming magnesium alloy parts for aircraft and automotive applications. The main applications of magnesium alloys in the aircraft and automotive industries are discussed. In addition, the forging technology for magnesium alloys is generally described, with a particular emphasis on wrought alloys. A brief outline of the state of the art in the forging of magnesium alloys is given based on a survey of the specialist literature and the results of previous research by the authors.

  9. Studies of corrosion behaviour in alkaline environment of binary Mg-Li alloys for plastic forming

    OpenAIRE

    M. Żmudzińska; A. Białobrzeski; K. Saja

    2011-01-01

    The article discusses studies and corrosion tests of binary Mg-Li alloys for plastic forming examined in an alkaline medium (5% NaClsolution) for the time of 0-144 hours. In short it can be stated that the increase of Li content in magnesium alloys from 3% to 9% increasesthe corrosion resistance of alloy (the lowest susceptibility to corrosion in NaCl solution showed Mg- Li9 alloy). Increasing the content ofLi in alloy to over 9% resulted in a significant increase of the susceptibility to cor...

  10. Studies of corrosion behaviour in alkaline environment of binary Mg-Li alloys for plastic forming

    Directory of Open Access Journals (Sweden)

    M. Żmudzińska

    2011-07-01

    Full Text Available The article discusses studies and corrosion tests of binary Mg-Li alloys for plastic forming examined in an alkaline medium (5% NaClsolution for the time of 0-144 hours. In short it can be stated that the increase of Li content in magnesium alloys from 3% to 9% increasesthe corrosion resistance of alloy (the lowest susceptibility to corrosion in NaCl solution showed Mg- Li9 alloy. Increasing the content ofLi in alloy to over 9% resulted in a significant increase of the susceptibility to corrosion.

  11. Alloy plating layer forming method for inner wall of pipe

    International Nuclear Information System (INIS)

    Upon welding of an alloy plating layer on an inner wall surface of a pipe, such as a small diameter pipe to be inserted through the lower bottom body of a pressure vessel, the inner wall surface of the pipe is immersed in an electrolyte and an electrode prepared by laminating metal elements of an alloy plating layer is inserted, and electric current is supplied to the electrode and the pipe to deposit the alloy plating layer on the inner wall surface of the pipe, and laser beams are irradiated to the plated layer. Since the metal elements of the alloy plate layer are laminated previously on the electrode to be immersed in the electrolyte and the electric current is supplied to the electrode as described above, the metal elements laminated on the electrode are successively melted and deposited on the inner wall surface of the pipe, and a uniformly thin alloy plating layer can be obtained. (N.H.)

  12. Interdiffusion between Co3O4 coating and the oxide scale of Fe-22Cr alloy

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Friehling, Peter B.; Linderoth, Søren;

    2002-01-01

    In solid oxide fuels cell stacks, the Fe-Cr interconnector plates and their oxidation scale formed during operation must have sufficiently high electrical conductivity at the operating temperature. It is anticipated that this can be achieved by reaction-diffusion between Co3O4 and the chromia scale...... on Fe-Cr alloys. Coatings of Co3O4 were deposited on a Fe-22Cr alloy by plasma spraying and spray-painting. As-deposited samples were oxidised in air containing 1% H2O at 900C for various exposure time. During exposure the Fe-22Cr alloy forms an oxide scale, which reacts with the coating. The effects...

  13. Hot rolling characteristics of spray-formed AZ91 magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    WANG Xiao-feng; ZHAO Jiu-zhou; HE Jie; HU Zhuang-qi

    2007-01-01

    AZ91 magnesium alloy was prepared by spray forming. The spray-deposited alloy was subsequently hot-rolled with a 80% reduction at 350 ℃. The microstructural features of the as-spray-deposited and hot-rolled alloy were examined by optical microscopy, scanning electron microscopy and X-ray diffractometry. The results show that the spray-formed AZ91 magnesium alloy has, compared with the as-cast ingot, a finer microstructure with less intermetallic phase Mg17Al12 dispersed in the matrix due to fast cooling and solidification rates of spray forming process, and, therefore showing excellent workability. It can be hot-rolled with nearly 20% reduction for one pass at lower temperatures (330-360℃), and the total reduction can reach 50% prior to annealing. After proper thermo-mechanical treatment, the spray-formed AZ91 magnesium alloy exhibits outstanding mechanical properties.

  14. Studies of corrosion behaviour in acid environment of binary Mg-Li alloys for plastic forming

    Directory of Open Access Journals (Sweden)

    A. Białobrzeski

    2011-07-01

    Full Text Available The article discusses studies and corrosion tests of binary Mg-Li alloys for plastic forming examined in an acid medium (5% HCl solutionfor the time of 0-144 hours. In short it can be stated that corrosion of the examined Mg-Li alloys in 5% HCl solution proceeded in a similarmode in all the studied alloys, regardless of the lithium content.

  15. Studies of corrosion behaviour in acid environment of binary Mg-Li alloys for plastic forming

    OpenAIRE

    A. Białobrzeski; K. Saja; M. Żmudzińska

    2011-01-01

    The article discusses studies and corrosion tests of binary Mg-Li alloys for plastic forming examined in an acid medium (5% HCl solution)for the time of 0-144 hours. In short it can be stated that corrosion of the examined Mg-Li alloys in 5% HCl solution proceeded in a similarmode in all the studied alloys, regardless of the lithium content.

  16. Dual-Alloy Disks are Formed by Powder Metallurgy

    Science.gov (United States)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  17. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    NARCIS (Netherlands)

    Wang, L.; Fang, G.; Qian, L.; Leeflang, M.A.; Duszczyk, J.; Zhou, J.

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, becaus

  18. Corrosion of high temperature alloys in solar salt at 400, 500, and 680ÀC.

    Energy Technology Data Exchange (ETDEWEB)

    Kruizenga, Alan Michael; Gill, David Dennis; LaFord, Marianne Elizabeth

    2013-09-01

    Corrosion tests at 400, 500, and 680ÀC were performed using four high temperature alloys; 347SS, 321SS In625, and HA230. Molten salt chemistry was monitored over time through analysis of nitrite, carbonate, and dissolved metals. Metallography was performed on alloys at 500 and 680ÀC, due to the relatively thin oxide scale observed at 400ÀC. At 500ÀC, corrosion of iron based alloys took the form of chromium depletion and iron oxides, while nickel based alloys also had chromium depletion and formation of NiO. Chromium was detected in relatively low concentrations at this temperature. At 680ÀC, significant surface corrosion occurred with metal losses greater than 450microns/year after 1025hours of exposure. Iron based alloys formed complex iron, sodium, and chromium oxides. Some data suggests grain boundary chromium depletion of 321SS. Nickel alloys formed NiO and metallic nickel corrosion morphologies, with HA230 displaying significant internal oxidation in the form of chromia. Nickel alloys both exhibited worse corrosion than iron based alloys likely due to preferential dissolution of chromium, molybdenum, and tungsten.

  19. Surface Tension and Viscosity of Quasicrystal-Forming Ti-Zr-Ni Alloys

    Science.gov (United States)

    Hyers, R. W.; Bradshaw, R. C.; Rogers, J. R.; Rathz, T. J.; Lee, G. W.; Kelton, K. F.; Gangopadhyay, A. K.

    2003-01-01

    The surface tension and viscosity of quasicrystal-forming Ti-Zr-Ni alloys were measured over a range of temperature, including both stable and undercooled liquids by an Electrostatic Levitation (ESL) technique. ESL is a containerless technique which allows processing of samples without contact, greatly reducing contamination and increasing access to the metastable undercooled liquid. The measured viscosity is typical of glass-forming alloys of similar composition to the quasicrystal-forming alloys studied here, while the surface tension shows an anomaly at deep undercoolings.

  20. Mg Sheet Metal Forming: Lessons Learned from Deep Drawing Li and Y Solid-Solution Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Agnew, Sean R [University of Virginia; Senn, Jeremy W. [University of Virginia; Horton Jr, Joe A [ORNL

    2006-01-01

    The sheet formability of current magnesium alloys at ambient temperatures is poor; however, the formability at moderately elevated temperatures can be excellent. Cylindrical cup drawing tests are used to compare the warm forming characteristics of conventional alloy AZ31B with alloys containing lithium oryttrium solid solutions. While both types of experimental alloy can have better room-temperature ductility ({epsilon}{sub f}-25-30%) than AZ31B, only the lithium alloy has comparable or better deep-drawing capacity. The results are discussed in terms of the sheet anisotropy. Particular attention is drawn to the fact that magnesium alloys exhibit poor bending ductility due to their anisotropy and mechanical twinning-induced tension-compression strength asymmetry.

  1. Effects of cerium and manganese on corrosion of Fe–Cr and Fe–Cr–Ni alloys in Ar–20CO2 gas at 818 °C

    International Nuclear Information System (INIS)

    Highlights: •CO2 gas is more corrosive than dry air for Fe–Cr and Fe–Cr–Ni alloys at 818 °C. •Chromia scale grows faster in CO2 than in air. •Cerium has no significant effect on reducing oxidation rate of the alloys in CO2. •Manganese significantly improves oxidation resistance of Fe–20Cr and Fe–20Cr–20Ni alloys in CO2. -- Abstract: Model alloys Fe–9Cr, Fe–20Cr and Fe–20Cr–20Ni (wt.%) with Ce (0.05%, 0.1%) or Mn (1%, 2%) were exposed to Ar–20CO2 gas at 818 °C. Scales on Fe–9Cr alloys consisted of FeO and FeCr2O4, Fe–20Cr–(Ce) alloys formed only Cr2O3, and Fe–20Cr–(Mn) alloys formed Cr2O3 and MnCr2O4. All Fe–20Cr–20Ni alloys formed Fe3O4, FeCr2O4 and FeNi3. Cerium additions had little effects, but additions of 2% Mn significantly improved oxidation resistance of Fe–20Cr and Fe–20Cr–20Ni alloys. Most alloys also carburized. All alloys developed protective chromium-rich oxide scales in air. Different behavior in the two gases is attributed to faster Cr2O3 scaling rates induced by CO2

  2. Effect of Sr on forming properties of Al-Mg-Si based alloy sheets

    Institute of Scientific and Technical Information of China (English)

    LU Guang-xi; CHEN Hai-jun; GUAN Shao-kang

    2006-01-01

    The effects of Sr element on the forming properties of the Al-Mg-Si based alloy sheets were studied by tensile test,metallograph, DSC, XRD, SEM and TEM. The results show that the tensile strength of aluminum alloy sheet added 0.033%(mass fraction)Sr increases comparing with that of free Sr. Simultaneously, the forming properties of sheets evidently increase, the elongation hardenability (n) and plastic strain ratio (r) and Erichsen number increase 27.8%, 11.1%, 10.8% and 12%, respectively,and the forming limit diagram increases evidently, too. The analysis shows that Sr is surface active element, which can refine grains of alloys, promote precipitation, reduce activation energy ofβ" phase, and lead the formation of α-(Al8Fe2Si) phase instead of β-(Al5FeSi) phase. As a result, the forming properties of the alloy sheet increase.

  3. Effect of temperature on vacuum hot bulge forming of BT20 titanium alloy cylindrical workpiece

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Temperature is one of the key parameters for BT20 titanium alloy cylindrical workpiece manufactured by vacuum hot bulge forming. A two-dimensional nonlinear thermo-mechanical coupled FE model was established. Numerical simulation of vacuum hot bulge forming process of titanium alloy cylindrical workpiece was carried out using FE analysis software MSC Marc. The effects of temperature on vacuum hot bulge forming of BT20 titanium alloy cylindrical workpiece were analyzed by numerical simulation.The simulated results show that the Y-direction displacement and the equivalent plastic strain of the workpiece increase with increasing bulge temperature. The residual stress decreases with increasing bulge temperature. The optimal temperature range of BT20 titanium alloy during vacuum hot bulge forming is 750-850 ℃. The corresponding experiments were carried out. The simulated results agreed well with the experimental results.

  4. Grain growth and Ostwald ripening in chromia-doped uranium dioxide

    International Nuclear Information System (INIS)

    The use of solid solution additives such as ''corundum'' types oxides is a practical mean for enhancing grain growth of stoichiometric uranium dioxide. The present paper deals with chromia-doped UO2 samples. Large-grain sized fuels can be produce by addition of less than 1000 ppm of chromia to UO2 powder prior to sintering. Above the solubility limit, excess of insoluble Cr2O3 precipitates from solid solution to create second phase inclusions in UO2 matrix. These inclusions coalesce by an Ostwald ripening phenomenon. (orig.)

  5. Grain growth and Ostwald ripening in chromia-doped uranium dioxide

    OpenAIRE

    V. Peres; Bourgeois, L.; Dehaudt, P.

    1993-01-01

    The use of solid solution additives such as "corundum" types oxides is a practical mean for enhancing grain growth of stoichiometric uranium dioxide. The present paper deals with chromia-doped UO2 samples. Large-grain sized fuels can be produce by addition of less than 1000 ppm of chromia to UO2 powder prior to sintering. Above the solubility limit, excess of insoluble Cr2O3 precipitates from solid solution to create second phase inclusions in UO2 matrix. These inclusions coalesce by an Ostwa...

  6. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    OpenAIRE

    Wang, L; Fang, G.; Qian, L.; Leeflang, M. A.; Duszczyk, J.; Zhou, J.

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless mic...

  7. Density and glass forming ability in amorphous atomic alloys: The role of the particle softness

    Science.gov (United States)

    Douglass, Ian; Hudson, Toby; Harrowell, Peter

    2016-04-01

    A key property of glass forming alloys, the anomalously small volume difference with respect to the crystal, is shown to arise as a direct consequence of the soft repulsive potentials between metals. This feature of the inter-atomic potential is demonstrated to be responsible for a significant component of the glass forming ability of alloys due to the decrease in the enthalpy of fusion and the associated depression of the freezing point.

  8. Electrical resistivity of NaPb compound-forming liquid alloy using ab initio pseudopotentials

    Indian Academy of Sciences (India)

    Anil Thakur; N S Negi; P K Ahluwalla

    2005-08-01

    The study of electrical resistivity of compound-forming liquid alloy, NaPb, is presented as a function of concentration. Hard sphere diameters of Na and Pb are obtained through the interionic pair potentials evaluated using Troullier and Martins ab initio pseudopotential, which have been used to calculate the partial structure factors (). Considering the liquid alloy to be a ternary mixture, Ziman formula, modified for complex formation has been used for calculating resistivity of binary liquid alloys. Form factors are calculated using ab initio pseudopotentials. The results suggest that Ziman formalism, when used with ab initio pseudopotentials, are quite successful in explaining the electrical resistivity data of compound-forming binary liquid alloys.

  9. Microstructure evolution model based on deformation mechanism of titanium alloy in hot forming

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-li; LI Miao-quan

    2005-01-01

    The microstructure evolution in hot forming will affect the mechanical properties of the formed product.However, the microstructure is sensitive to the process variables in deformation process of metals and alloys. A microstructure evolution model of a titanium alloy in hot forming, which included dislocation density rate and primary α phase grain size, was presented according to the deformation mechanism and driving forces, in which the effect of the dislocation density rate on the grain growth was studied firstly. Applying the model to the high temperature deformation process of a TC6 alloy with deformation temperature of 1 133 - 1 223 K, strain rate of 0.01 -50 s-1 and height reduction of 30%, 40% and 50%, the material constants in the present model were calculated by the genetic algorithm(GA) based objective optimization techniques. The calculated results of a TC6 alloy are in good agreement with the experimental ones.

  10. On the origin of bulk glass forming ability in Cu-Hf, Zr alloys

    Science.gov (United States)

    Ristić, Ramir; Zadro, Krešo; Pajić, Damir; Figueroa, Ignacio A.; Babić, Emil

    2016-04-01

    Understanding the formation of bulk metallic glasses (BMG) in metallic systems and finding a reliable criterion for selection of BMG compositions are among the most important issues in condensed-matter physics and material science. Using the results of magnetic susceptibility measurements performed on both amorphous and crystallized Cu-Hf alloys (30-70 at% Cu) we find a correlation between the difference in magnetic susceptibilities of corresponding glassy and crystalline alloys and the variation in the glass forming ability (GFA) in these alloys. Since the same correlation can be inferred from data for the properties associated with the electronic structure of Cu-Zr alloys, it seems quite general and may apply to other glassy alloys based on early and late transition metals. This correlation is plausible from the free-energy considerations and provides a simple way to select the compositions with high GFA.

  11. Alloy waste forms for metal fission products and actinides isolated by spent nuclear fuel treatment

    International Nuclear Information System (INIS)

    Waste form alloys are being developed at Argonne National Laboratory for the disposal of remnant metallic wastes from an electrometallurgical process developed to treat spent nuclear fuel. This metal waste form consists of the fuel cladding (stainless steel or Zircaloy), noble metal fission products (e.g., Ru, Pd, Mo and Tc), and other metallic wastes. The main constituents of the metal waste stream are the cladding hulls (85 to 90 wt%); using the hulls as the dominant alloying component minimizes the overall waste volume as compared to vitrification or metal encapsulation. Two nominal compositions for the waste form are being developed: (1) stainless steel-15 wt% zirconium for stainless steel-clad fuels and (2) zirconium-8 wt% stainless steel for Zircaloy-clad fuels. The noble metal fission products are the primary source of radiation in the metal waste form. However, inclusion of actinides in the metal waste form is being investigated as an option for interim or ultimate storage. Simulated waste form alloys were prepared and analyzed to determine the baseline alloy microstructures and the microstructural distribution of noble metals and actinides. Corrosion tests of the metal waste form alloys indicate that they are highly resistant to corrosion

  12. System and method of forming nanostructured ferritic alloy

    Energy Technology Data Exchange (ETDEWEB)

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  13. Stability of oxide film formed at different temperatures on Alloy 600 in lithiated environment

    International Nuclear Information System (INIS)

    The nickel base alloys are susceptible to localized corrosion attack and the major contributing factor in these corrosion mechanisms is the oxide film formed on the alloy. The chromium content in the oxide film determines its stability against localized attack that act as precursors for the initiation of stress corrosion cracking (SCC) in the material. The present study aimed at optimizing the hot conditioning parameter by varying the temperature of oxide formation for minimum ion release rate during reactor operation. The surface and in-depth compositional characterization of oxide film formed on Alloy 600 was carried out using micro-laser Raman spectroscopy (MLRS) and glow discharge quadrapole mass spectroscopy (GDQMS) respectively. The relative defect density of oxide films were studied using electrochemical impedance spectroscopy (EIS). The oxide film stability of Alloy 600 in chloride containing environment was correlated to chromium concentration in the film as well as relative defect density

  14. Gas-pressure forming of an AlMg-alloy sheet at elevated temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Rauscher, B.; Goesling, M.; Homberg, W.; Kleiner, M. [Dortmund Univ. (DE). Inst. of Forming Technology and Lightweight Construction (IUL)

    2005-12-01

    Forming of automotive leightweight parts using aluminium offers numerous advantages. Compared to other wrought aluminium alloys, in particular AlMg-alloys generally show a good formability which is favourable for the production of complex parts. However, forming of Mg-containing alloys at room temperature leads to yielding patterns preventing their implementation for class-A-surface applications. Furthermore, the formability of steel still exceeds that of AlMg-alloys at room temperature. Thus, in the present study, sheet metal forming is applied at a temperature range that is typical for warm forming. It is supposed to profit from the advantages of warm forming like high achievable strains and improved surface quality of the formed part, while not having the disadvantages of long production times and high energy consumption, which is correlated with superplastic forming. Applying fluid-based sheet metal forming in this paper, nitrogen is used as fluid working medium to satisfy the demand on high temperature resistance. Concerning the blank material used, formability of Mg-containing aluminium alloys shows strong strain rate sensitivity at elevated temperatures. To figure out the optimal strain rates for this particular process, a control system for forming processes is developed within the scope of this paper. Additionally, FE-simulations are carried out and adapted to the experiment, based on the generated process data. FE-investigations include forming of domes (bulging) as well as shape-defined forming, having the objective to increase formability in critical form elements by applying optimal strain rates. Here, a closed-loop process control for gas-pressure forming at elevated temperatures is to be developed in the next stages of the project. (orig.)

  15. Spray Forming of NiTi and NiTiPd Shape-Memory Alloys

    Science.gov (United States)

    Mabe, James; Ruggeri, Robert; Noebe, Ronald

    2008-01-01

    In the work to be presented, vacuum plasma spray forming has been used as a process to deposit and consolidate prealloyed NiTi and NiTiPd powders into near net shape actuators. Testing showed that excellent shape memory behavior could be developed in the deposited materials and the investigation proved that VPS forming could be a means to directly form a wide range of shape memory alloy components. The results of DSC characterization and actual actuation test results will be presented demonstrating the behavior of a Nitinol 55 alloy and a higher transition temperature NiTiPd alloy in the form of torque tube actuators that could be used in aircraft and aerospace controls.

  16. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    Institute of Scientific and Technical Information of China (English)

    Lixiao Wang; Gang Fang; Lingyun Qian; Sander Leeflang; Jurek Duszczyk; Jie Zhou

    2014-01-01

    Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless microtubes of a magnesium alloy. The magnesium alloy ZM21 was selected as a representative biomaterial for biodegradable stent applications. Microtubes with an outside diameter of 2.9 mm and a wall thickness of 0.2 mm were successfully produced at the fourth pass of cold drawing without inter-pass annealing. Dimensional evaluation showed that multi-pass cold drawing was effective in correcting dimensional non-uniformity arising from hot indirect extrusion. Examinations of the microstructures of microtubes revealed the generation of a large number of twins as a result of accumulated work hardening at the third and fourth passes of cold drawing, corresponding to the significantly raised forming forces. The work demonstrated the viability of the forming process route selected for the fabrication of biodegradable magnesium alloy microtubes.

  17. Forming of magnesium alloy microtubes in the fabrication of biodegradable stents

    Directory of Open Access Journals (Sweden)

    Lixiao Wang

    2014-10-01

    Full Text Available Magnesium alloys have, in recent years, been recognized as highly promising biodegradable materials, especially for vascular stent applications. Forming of magnesium alloys into high-precision thin-wall tubes has however presented a technological barrier in the fabrication of vascular stents, because of the poor workability of magnesium at room temperature. In the present study, the forming processes, i.e., hot indirect extrusion and multi-pass cold drawing were used to fabricate seamless microtubes of a magnesium alloy. The magnesium alloy ZM21 was selected as a representative biomaterial for biodegradable stent applications. Microtubes with an outside diameter of 2.9 mm and a wall thickness of 0.2 mm were successfully produced at the fourth pass of cold drawing without inter-pass annealing. Dimensional evaluation showed that multi-pass cold drawing was effective in correcting dimensional non-uniformity arising from hot indirect extrusion. Examinations of the microstructures of microtubes revealed the generation of a large number of twins as a result of accumulated work hardening at the third and fourth passes of cold drawing, corresponding to the significantly raised forming forces. The work demonstrated the viability of the forming process route selected for the fabrication of biodegradable magnesium alloy microtubes.

  18. Ductile Bulk Aluminum-Based Alloy with Good Glass-Forming Ability and High Strength

    Institute of Scientific and Technical Information of China (English)

    ZHUO Long-Chao; PANG Shu-Jie; WANG Hui; ZHANG Tao

    2009-01-01

    Based on a new approach for designing glassy alloy compositions,bulk Al-based alloys with good glass-forming ability (GFA) are synthesized.The cast Al86Si0.5Ni4.06Co2.94 Y6Sc0.5 rod with a diameter of 1 mm shows almost fully amorphous structure besides about 5% fcc-Al nucleated in the center of the rod.The bulk alloy with high Al concentration exhibits an ultrahigh yield strength of 1.18 Gpa and maximum strength of 1.27 Gpa as well as an obvious plastic strain of about 2.4% during compressive deformation.This light Al-based alloy with good GFA and mechanical properties is promising as a new high specific strength material with good deformability.

  19. Influence of Process Parameters on Forming of Arched Aircraft Skin with Aluminum Alloy 2024

    Science.gov (United States)

    Yan, Huajun; Zhang, Shuangjie; Gao, Ying

    To solve these problems such as easily springback and hardly controlling the loading direction when arched aircraft skin is formed, stretch forming of steel plate with aluminium alloy 2024 was simulated by the finite element software Abaqus, and the shape of the stretch forming die was the arc with radius 350mm. The influence of process parameters, such as stretch forming track and dangling length on forming of arched aircraft skin was researched, and the reasonable range of stretch forming length track and dangling length was given. The results have significance for research the forming law of arched aircraft skin.

  20. Microstructure and elemental composition of electrochemically formed dendrites on lead-free micro-alloyed low Ag solder alloys used in electronics

    International Nuclear Information System (INIS)

    Highlights: • The electrochemical migration is investigated on micro-alloyed low Ag solders. • Transmission electron microscopy is applied to investigate dendrites. • Antimony (micro-alloy) takes part during electrochemical migration processes. • The electrochemical migration model of antimony is established. - Abstract: The Electrochemical Migration (ECM) behaviour of lead-free, micro-alloyed, low Ag solder alloys was investigated using Scanning Transmission Electron Microscopy (STEM), Energy Disperse X-ray Spectroscopy (EDS) and electron diffraction methods. Different solder alloys were investigated by Water Drop (WD) tests to stimulate ECM failure mechanism. After WD tests, differently structured dendrites were formed depending on the solder alloy types. The results showed that micro-alloying components (e.g. Sb) also played role during the ECM processes. The novelty of this study is the demonstration that Sb can take part in the ECM process; the ECM model of Sb is also discussed

  1. Hydroxyapatite precipitation on nanotubular films formed on Ti-6Al-4V alloy for biomedical applications

    International Nuclear Information System (INIS)

    In this study, hydroxyapatite precipitation on nanotubular film-formed Ti-6Al-4V alloy for biomedical applications has been investigated using a variety of techniques. To prepare the substrate samples for hydroxyapatite (HA) deposition, the starting Ti-6Al-4V alloy was polished and heat-treated for 12 h at 1050 °C in an Ar atmosphere, followed by water-quenching at 0 °C. Nanotube formation on the titanium alloy was performed using anodization with a DC power supply at 30 V for 1 h in 1 M H3PO4 + 0.8 wt.% NaF at 25 °C. Subsequent HA precipitation treatment was carried out by cyclic voltammetry over a potential range of −1.5 V to 0 V using a scanning rate of 100 mV/s in 0.03 M Ca(NO3)2 ∙ 4 H2O + 0.018 M NH4H2PO4 at 80° ± 1 °C. Four different numbers of cycles were employed: 10, 20, 30, and 50. Surface morphology and structure were examined by field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, and Fourier transform infrared spectroscopy. The heat-treated Ti–6Al–4V alloy has a needle-like duplex microstructure containing the martensitic α′ phase and β phase. Plate-like precipitates were formed on bulk Ti–6Al–4V alloy, and the size of these precipitates increased with the number of deposition cycles. The HA precipitates on the nanotube surface showed a mixture of plate-like and flower-like particles with more deposition cycles. The deposited HA phase in the coated layer had an amorphous structure, with particle composition in good agreement with Ca10(PO4)6(OH)2. - Highlights: • Hydroxyapatite (HA) precipitation on nanotubular films formed on Ti–6Al–4V alloy was investigated using a variety of experimental methods. • HA precipitation treatment was carried out using a cyclic voltammetry method after nanotube formation on Ti–6Al–4V alloy. • Plate-like precipitates were formed on the bulk (not anodized) alloy, and the size of precipitates increased with the number of deposition cycles.

  2. Hydroxyapatite precipitation on nanotubular films formed on Ti-6Al-4V alloy for biomedical applications

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Chae-Ik; Jeong, Yong-Hoon [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, and Research Center for Oral Disease Regulation of the Aged, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, and Research Center for Oral Disease Regulation of the Aged, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Brantley, William A. [Division of Restorative, Prosthetic and Primary Care Dentistry, College of Dentistry, The Ohio State, University, Columbus, OH (United States)

    2013-12-31

    In this study, hydroxyapatite precipitation on nanotubular film-formed Ti-6Al-4V alloy for biomedical applications has been investigated using a variety of techniques. To prepare the substrate samples for hydroxyapatite (HA) deposition, the starting Ti-6Al-4V alloy was polished and heat-treated for 12 h at 1050 °C in an Ar atmosphere, followed by water-quenching at 0 °C. Nanotube formation on the titanium alloy was performed using anodization with a DC power supply at 30 V for 1 h in 1 M H{sub 3}PO{sub 4} + 0.8 wt.% NaF at 25 °C. Subsequent HA precipitation treatment was carried out by cyclic voltammetry over a potential range of −1.5 V to 0 V using a scanning rate of 100 mV/s in 0.03 M Ca(NO{sub 3}){sub 2} ∙ 4 H{sub 2}O + 0.018 M NH{sub 4}H{sub 2}PO{sub 4} at 80° ± 1 °C. Four different numbers of cycles were employed: 10, 20, 30, and 50. Surface morphology and structure were examined by field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, and Fourier transform infrared spectroscopy. The heat-treated Ti–6Al–4V alloy has a needle-like duplex microstructure containing the martensitic α′ phase and β phase. Plate-like precipitates were formed on bulk Ti–6Al–4V alloy, and the size of these precipitates increased with the number of deposition cycles. The HA precipitates on the nanotube surface showed a mixture of plate-like and flower-like particles with more deposition cycles. The deposited HA phase in the coated layer had an amorphous structure, with particle composition in good agreement with Ca{sub 10}(PO{sub 4}){sub 6}(OH){sub 2}. - Highlights: • Hydroxyapatite (HA) precipitation on nanotubular films formed on Ti–6Al–4V alloy was investigated using a variety of experimental methods. • HA precipitation treatment was carried out using a cyclic voltammetry method after nanotube formation on Ti–6Al–4V alloy. • Plate-like precipitates were formed on the bulk (not anodized) alloy, and the

  3. Effects of gravity field onglass forming ability in ZrTiCuNiBe alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The solidification and glass forming ability of Zr41Ti14Cu12.5Ni10Be22.5 bulk glassy forming alloy is investigated by Bridgman unidirectional solidification at different growth velocities under different gravity field orientations. Large differences in glass formation, undercooling and crystallization morphology on different solidification conditions have been found and discussed from the point of view of gravity induced convection. The results are useful for understanding the nucleation and growth in the melt and glass formation mechanism in the alloy.

  4. Chemical durability and degradation mechanisms of HT9 based alloy waste forms with variable Zr content

    Energy Technology Data Exchange (ETDEWEB)

    Olson, L. N. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2015-10-30

    In Corrosion studies were undertaken on alloy waste forms that can result from advanced electrometallurgical processing techniques to better classify their durability and degradation mechanisms. The waste forms were based on the RAW3-(URe) composition, consisting primarily of HT9 steel and other elemental additions to simulate nuclear fuel reprocessing byproducts. The solution conditions of the corrosion studies were taken from an electrochemical testing protocol, and meant to simulate conditions in a repository. The alloys durability was examined in alkaline and acidic brines.

  5. Evaluation of forming limit in viscous pressure forming of automotive aluminum alloy 6k21-T4 sheet

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    A ductile fracture criterion is introduced into numerical simulation to predict viscous pressure forming limit of the automotive body aluminum alloy 6k21-T4. The material constant in the ductile fracture criterion is determined by the combination of the viscous pressure bulging (VPB) test with numerical simulation. VPB tests of the aluminum alloy sheet are carried out by using various elliptical dies with different ratios of major axis to minor axis(β), and the bugling processes are simulated by the aid of the finite element method software LS-DYNA3D. On the basis of the stress and strain calculated from numerical simulations, the forming limits of bulging specimens obtained are predicted by the ductile fracture criterion, and compared with experimental results.The fracture initiation site and the minimal thickness predicted by the ductile fracture criterion are in good agreement with the experimental results.

  6. Superplastic Forming and Diffusion Bonding of Titanium Alloys

    OpenAIRE

    A. K. Ghosh; C. H. Hamilton

    1986-01-01

    New and advanced fabrication methods for titanium components are emerging today to replace age-old fabrication processes and reduce component cost. Superplastic forming and diffusion bonding are two such advanced fabrication technologies which when applied individually or in combination can provide significant cost and weight benefits and a rather broad manufacturing technology base. This paper briefly reviews the state of understanding of the science and technology of super plastic forming o...

  7. Semiconductor structures having electrically insulating and conducting portions formed from an AlSb-alloy layer

    Science.gov (United States)

    Spahn, Olga B.; Lear, Kevin L.

    1998-01-01

    A semiconductor structure. The semiconductor structure comprises a plurality of semiconductor layers formed on a substrate including at least one layer of a III-V compound semiconductor alloy comprising aluminum (Al) and antimony (Sb), with at least a part of the AlSb-alloy layer being chemically converted by an oxidation process to form superposed electrically insulating and electrically conducting portions. The electrically insulating portion formed from the AlSb-alloy layer comprises an oxide of aluminum (e.g. Al.sub.2 O.sub.3), while the electrically conducting portion comprises Sb. A lateral oxidation process allows formation of the superposed insulating and conducting portions below monocrystalline semiconductor layers for forming many different types of semiconductor structures having particular utility for optoelectronic devices such as light-emitting diodes, edge-emitting lasers, vertical-cavity surface-emitting lasers, photodetectors and optical modulators (waveguide and surface normal), and for electronic devices such as heterojunction bipolar transistors, field-effect transistors and quantum-effect devices. The invention is expected to be particularly useful for forming light-emitting devices for use in the 1.3-1.6 .mu.m wavelength range, with the AlSb-alloy layer acting to define an active region of the device and to effectively channel an electrical current therein for efficient light generation.

  8. Cobalt-based orthopaedic alloys: Relationship between forming route, microstructure and tribological performance

    International Nuclear Information System (INIS)

    The average longevity of hip replacement devices is approximately 10–15 years, which generally depends on many factors. But for younger generation patients this would mean that revisions may be required at some stage in order to maintain functional activity. Therefore, research is required to increase the longevity to around 25–30 years; a target that was initially set by John Charnley. The main issues related to metal-on-metal (MoM) hip replacement devices are the high wear rates when malpositioned and the release of metallic ions into the blood stream and surrounding tissues. Work is required to reduce the wear rates and limit the amount of metallic ions being leached out of the current MoM materials, to be able to produce an ideal hip replacement material. The most commonly used MoM material is the cobalt-based alloys, more specifically ASTM F75, due to their excellent wear and corrosion resistance. They are either fabricated using the cast or wrought method, however powder processing of these alloys has been shown to improve the properties. One powder processing technique used is spark plasma sintering, which utilises electric current Joule heating to produce high heating rates to sinter powders to form an alloy. Two conventionally manufactured alloys (ASTM F75 and ASTM F1537) and a spark plasma sintered (SPS) alloy were evaluated for their microstructure, hardness, tribological performance and the release of metallic content. The SPS alloy with oxides and not carbides in its microstructure had the higher hardness, which resulted in the lowest wear and friction coefficient, with lower amounts of chromium and molybdenum detected from the wear debris compared to the ASTM F75 and ASTM F1537. In addition the wear debris size and size distribution of the SPS alloy generated were considerably small, indicating a material that exhibits excellent performance and more favourable compared to the current conventional cobalt based alloys used in orthopaedics

  9. Cobalt-based orthopaedic alloys: Relationship between forming route, microstructure and tribological performance

    Energy Technology Data Exchange (ETDEWEB)

    Patel, Bhairav [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Favaro, Gregory [CSM Instruments SA, Rue de la Gare 4, Galileo Center, CH-2034 Peseux (Switzerland); Inam, Fawad [Advanced Composite Training and Development Centre and School of Mechanical and Aeronautical Engineering, Glyndwr University, Mold Road, Wrexham LL11 2AW (United Kingdom); School of Engineering and Materials Science and Nanoforce Technology Ltd, Queen Mary University of London, London E1 4NS (United Kingdom); Reece, Michael J. [School of Engineering and Materials Science and Nanoforce Technology Ltd, Queen Mary University of London, London E1 4NS (United Kingdom); Angadji, Arash [Orthopaedic Research UK, Furlong House, 10a Chandos Street, London W1G 9DQ (United Kingdom); Bonfield, William [Department of Materials Science and Metallurgy, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ (United Kingdom); Huang, Jie [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Edirisinghe, Mohan, E-mail: m.edirisinghe@ucl.ac.uk [Department of Mechanical Engineering, University College London, Torrington Place, London WC1E 7JE (United Kingdom)

    2012-07-01

    The average longevity of hip replacement devices is approximately 10-15 years, which generally depends on many factors. But for younger generation patients this would mean that revisions may be required at some stage in order to maintain functional activity. Therefore, research is required to increase the longevity to around 25-30 years; a target that was initially set by John Charnley. The main issues related to metal-on-metal (MoM) hip replacement devices are the high wear rates when malpositioned and the release of metallic ions into the blood stream and surrounding tissues. Work is required to reduce the wear rates and limit the amount of metallic ions being leached out of the current MoM materials, to be able to produce an ideal hip replacement material. The most commonly used MoM material is the cobalt-based alloys, more specifically ASTM F75, due to their excellent wear and corrosion resistance. They are either fabricated using the cast or wrought method, however powder processing of these alloys has been shown to improve the properties. One powder processing technique used is spark plasma sintering, which utilises electric current Joule heating to produce high heating rates to sinter powders to form an alloy. Two conventionally manufactured alloys (ASTM F75 and ASTM F1537) and a spark plasma sintered (SPS) alloy were evaluated for their microstructure, hardness, tribological performance and the release of metallic content. The SPS alloy with oxides and not carbides in its microstructure had the higher hardness, which resulted in the lowest wear and friction coefficient, with lower amounts of chromium and molybdenum detected from the wear debris compared to the ASTM F75 and ASTM F1537. In addition the wear debris size and size distribution of the SPS alloy generated were considerably small, indicating a material that exhibits excellent performance and more favourable compared to the current conventional cobalt based alloys used in orthopaedics. - Highlights

  10. FE simulation and process analysis on forming of aluminum alloy multi-layer cylinder parts with flow control forming

    Institute of Scientific and Technical Information of China (English)

    WANG Xin-yun; WU You-sheng; XIA Ju-chen; HU Guo-an

    2005-01-01

    The aluminum alloy parts used in airbag of car were studied with flow control forming(FCF) method,which was a good way to low forming force and better mechanical properties. The key technology of FCF was the design of control chamber to divide metal flow. So, the design method of FCF was analyzed and two type of control chamber were put forward. According to divisional principle, calculation model of forming force and approximate formula were given. Then forming process of aluminum alloy multi-layer cylinder parts was simulated. The effect of friction factor, die radius and punch velocity on metal flow and forming force was obtained. Finally, the experiment was preformed under the direction of theory and finite element(FE) simulation results. And the qualified parts were manufactured. The simulation data and experimental results show that the forming sequence of inner wall and outer wall, and then the force step, can be controlled by adjusting the process parameters. And the FCF technology proposed has very important application value in precision forging.

  11. A two-step superplastic forging forming of semi-continuously cast AZ70 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Pan Wang

    2015-03-01

    Full Text Available A two-step technology combined forging with superplastic forming has been developed to enhance the forgeability of semi-continuously cast AZ70 magnesium alloy and realize the application of the as-cast magnesium alloy in large deformation bullet shell. In the first step, fine-grained microstructure preforms that are suitable for superplastic forming were obtained by reasonably designing the size of the initial blanks with the specific height-to-diameter ratio, upsetting the blanks and subsequent annealing. In the second step, the heat treated preforms were forged into the end products at the superplastic conditions. The end products exhibit high quality surface and satisfied microstructure. Consequently, this forming technology that not only avoids complicating the material preparation but also utilizes higher strain rate superplastic provides a near net-shaped novel method on magnesium forging forming technology using as-cast billet.

  12. Cu-based bulk amorphous alloy with larger glass-forming ability and supercooled liquid region

    Energy Technology Data Exchange (ETDEWEB)

    Fu, H.M. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); School of Engineering, University of Queensland, St. Lucia, Qld 4072 (Australia)], E-mail: waterdrophmfu@hotmail.com; Zhang, H.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, H. [Faculty of Engineering and Surveying, University of Southern Queensland, Toowoomba, Qld 4350 (Australia); Hu, Z.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

    2008-06-30

    The glassy rod with a maximum sample thickness of 11 mm and larger supercooled liquid region of 108 K was successfully fabricated when substituting Cu with minor amount of Ag in the Cu-Zr-Al-Gd alloy system. The value of {gamma} reaches a maximum of 0.418 for the Cu{sub 45.5}Zr{sub 45}Al{sub 7}Gd{sub 2}Ag{sub 0.5} bulk metallic glass (BMG) alloy. The high glass-forming ability (GFA) and larger supercooled liquid region are discussed from atomic size, negative mixing heat among constituent elements and thermodynamics.

  13. Ferromagnetic Fe-based Amorphous Alloy with High Glass-forming Ability

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A ferromagnetic amorphous Fe73Al4Ge2Nb1P10C6B4 alloy with highglass-forming ability was synthesized by melt spinning. The supercooled liquid region before crystallization reaches about 65.7 K. The crystallized structure consists of α-Fe, Fe3B, FeB, Fe3P and Fe3C phases. The Febased amorphous alloy exhibits good magnetic properties with a high saturation magnetization and a low saturated magnetostriction. The crystallization leads to an obvious decrease in the soft magnetic properties.

  14. High strength microstructural forms developed in titanium alloys by rapid heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Ivasishin, O.M. [Institute of Metal Physics, Kiev (Ukraine)

    2001-09-01

    It is shown that rapid heat treatment of alpha+beta and beta titanium alloys, which includes rapid heating of alloys with initial equiaxed microstructure into single-phase beta field is able to produce microstructural forms in which high strength can be well balanced with other mechanical properties. Main advantage of rapid heating approach comes from the possibility to extend the level of ''useful'' strength. Desirably high strength is provided by intragranular morphology and microchemistry while beta-grain refinement permits a reliability of such high strength conditions. (orig.)

  15. Isothermal grain growth of reactive spray formed 7075 alloys in semi-solid state

    Institute of Scientific and Technical Information of China (English)

    Huimin Liu; Hua Cui; Bin Yang; Jishan Zhang

    2004-01-01

    The grain growth behavior in reactive spray formed 7075+2.91vol%TiC Al alloy was studied and compared with that of spray formed 7075 Al alloy at semi-solid state. The effects of in-situ TiC particles on the microstructure of spray formed 7075 Al alloy were also investigated. The specimens were heat-treated isothermally at various temperatures between the solidus and liquidus of 7075 Al alloy for times in the range of 10-60 min, then quenched in water. The microstructure of reheated specimens was characterized using scanning electron microscopy and optical microscopy. The grain size was measured using a mean linear intercept method.Results show that the in-situ TiC particles can effectively retard grain growth and refine the grain at a limited size. The grain growth exponent in Arrhenius equation increases from 2 to 3, which indicates that the in-situ TiC particles have the significant pinning effect on grain coarsening in the semi-solid state.

  16. Fracture criterion for predicting surface cracking of Ti40 alloy in hot forming processes

    Institute of Scientific and Technical Information of China (English)

    ZHANG Xue-min; ZENG Wei-dong; SHU Ying; ZHOU Yi-gang; ZHAO Yong-qing; WU Huan; YU Han-qing

    2009-01-01

    Hot compression tests were conducted on Ti40 burn resistant titanium alloy in the temperature range of 900-1 100 ℃ and strain rate range of 0.01-10 s-1 to investigate its fracture behavior and critical fracture conditions in hot forming. It was observed that the failure of Ti40 alloy is attributed to longitudinal surface cracking due to severe oxidation of element V and the secondary tensile stresses. The critical fracture strain increases with increasing temperature and decreasing strain rate. From these observations and parallel FEM simulations, it was concluded that the critical fracture strain is a function of a single argument Zener-Hollomon parameter, and there is a linear relationship between them. An Oyane criterion successfully predicted the location of crack initiation. The critical fracture values also exhibit a liner relationship with lnZ. Based on these results, a new fracture criterion of Ti40 alloy based on Zener-Hollomon parameter was established.

  17. Unified constitutive modelling for two-phase lamellar titanium alloys at hot forming conditions

    Directory of Open Access Journals (Sweden)

    Yang Lei

    2016-01-01

    Full Text Available In this paper, a set of mechanism based unified viscoplastic constitutive equations have been established for two-phase titanium alloys with initial lamellar microstructure, which models the softening mechanisms of the alloys in hot forming conditions. The dislocation density, rotation and globularization of lamellar α-phase and their effects on flow behaviour can also be modelled. The values of material constants in the equation set have been calibrated, according to stress-strain curves and globularization fractions of lamellar α-phase obtained from compression tests at a range of temperatures and strain rates, using a genetic algorithm (GA based optimisation method. Based on the determined constitutive equations, flow stress and globularization evolution of Ti-17 and TA15 alloys at different temperatures and strain rates were predicted. Good agreements between the experimental and computed results were obtained.

  18. Soft-ferromagnetic bulk glassy alloys with large magnetostriction and high glass-forming ability

    Directory of Open Access Journals (Sweden)

    Jiawei Li

    2011-12-01

    Full Text Available The effect of Dy addition on the glass-forming ability (GFA, magnetostriction as well as soft-magnetic properties and fracture strength in FeDyBSiNb glassy alloys was investigated. In addition to the increase of supercooled liquid region from 55 to 100 K, the addition of Dy is effective in approaching alloy to an eutectic point and increasing the saturation magnetostrction (λs. Accordingly, bulk glassy alloy (BGA rods with diameters up to 4 mm were produced, which exhibit a large λs as high as 65×10-6. Besides, the BGA system exhibits superhigh fracture strength of 4000 MPa, combined with good soft-magnetic properties.

  19. Study on the Precipitates Formed by Double Glow Plasma Surface Alloying with Tungsten-Molybdenum

    Institute of Scientific and Technical Information of China (English)

    Bin ZHAO; Jiansheng WU; Zhonghou LI; Xiaoping LIU; Zhong XU

    2001-01-01

    Due to the slow cooling rate in the alloying furnace, large amount of brittle precipitates appear in the alloyed layers which are formed by the DGPSA (Double Glow Plasma Surface Alloying)with tungsten-molybdenum. It causes the mechanical properties of the samples to be seriously degraded. Qualitative phase analysis reveals that they are mainly composed of theμ-phase, and a small amount of carbide, M6C. In this paper the microstructure and thermodynamic factors of the precipitates are exhaustively investigated. There are two transformation noses in the isothermal transformation (IT) diagram of the precipitates. As a major object of this work, an effective measure is offered to depress the deposition of the precipitates.

  20. Microstructure characteristics of laser forming repaired Ti60 alloy

    Institute of Scientific and Technical Information of China (English)

    Yanhong Liu; Jing Chen; Qiang Zhang; Lei Xue; Xin Lin; Weidong Huang

    2011-01-01

    The microstructure characteristics of laser forming repaired(LFR) Ti60(Ti-5.6A1-4.8Sn-2Zr-1Mo-O.35Si0.3Nb) as-deposited and annealed samples are analyzed.The microstructure of as-deposited repaired zone (RZ) consists of epitaxial columnar prior β grains,in which fine woven a laths and β-phase between a laths exist.The heat-affected zone(HAZ) experiences a continuous microstructural transition from duplex microstructure of the base metal zone(BMZ) to the microstructure of RZ.The presence of silicide precipitates is observed in both RZ and BMZ in an annealed sample by transmission electron microscopy.They are identified as(Ti,Zr)6Si3 distributed mainly at the α/β interface with the size of 100-300 nm.The fine a2 precipitates are detected in BMZ by electron diffraction; there was no a2 detected in RZ.

  1. Correlation between liquid structure and glass forming ability in glassy Ag-based binary alloys

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The atomic structures of liquid Ag-based binary alloys have been investigated in the solidification process by means of X-ray diffraction. The results of liquid structure show that there is a break point in the mean nearest neighbor distance r1 and the coordination number Nmin for glass-forming liquid, while the correlation radius rc and the coordination number Nmin display a monotone variational trend above the break point. It means glass-forming liquids have a steady changing in structure above liquidus and more inhomogeneous state at liquidus. We conclude that there is a strong correlation between liquid structure and glass forming ability in Ag-based binary alloys.

  2. FEM Analysis of Spring-backs in Age Forming of Aluminum Alloy Plates

    Institute of Scientific and Technical Information of China (English)

    Huang Lin; Wan Min; Chi Cailou; Ji Xiusheng

    2007-01-01

    The age forming technology, characterized by huge spring-backs, has been developed to manufacture large integral wing-skin panel parts, which necessitates devising a method of predicting spring-backs. A 7B04-T7451 aluminum alloy creep test in tension is accomplished at 155 ℃, and the creep curves are obtained. The material constants of the mechanism-based creep constitutive equations are determined through experiments. The age forming process and the spring-backs of 7B04 aluminum alloy plates are analyzed using the commercial finite element software ABAQUS. The effects of plate thickness and formingtime on spring-backs are researched. The spring-backs decrease with the increase of plate thickness and forming time. The test results verify the reliability of the finite element method (FEM) analysis.

  3. Optimizing microstructures of hypereutectic Al-Si alloys with high Fe content via spray forming technique

    Energy Technology Data Exchange (ETDEWEB)

    Hou, L.G. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Cui, C. [Foundation Institute for Materials Science, Badgasteiner Str. 3, Bremen 28359 (Germany); Zhang, J.S., E-mail: zhangjs@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-09-15

    By using spray forming technique Fe-contained hypereutectic Al-Si alloys were prepared with different Mn/Cr additions for the study of their effects on the microstructures. The results show that adding 2 wt.% Mn/Cr separately can strikingly refine the Fe-bearing phase in spray-formed Al-25Si-5Fe-3Cu (wt.%) alloy into quantities of fine, uniformly distributed granular {alpha}-Al(Fe,Mn/Cr)Si phase, and Cr is more effective. But some short-plate Fe-bearing phases still exist in the spray-formed Al-Si alloys. Then, combined addition of Mn and Cr transforms these short-plate Fe-bearing phases into fine, granular {alpha}-Al(Fe,Mn,Cr)Si phase, promoting the appearance of almost single {alpha}-Al(Fe,Mn,Cr)Si phase in the spray-formed Al-Si alloys. Two mechanisms are proposed to elucidate the formation of {alpha}-Al(Fe,TM)Si phase (TM = Mn/Cr/(Mn + Cr)) during the solidification process: (1) transformed from metastable {delta}-Al(Fe,TM)Si phase in Mn/(Mn + Cr)-added alloys or (2) precipitated from liquids directly in Cr-containing alloys. Because the strong interactions and isomorphic substitution among different TM elements, the metastable {delta}-Al(Fe,TM)Si phase (clusters) can be precipitated from the liquids and transformed into stable {alpha}-Al(Fe,Mn,Cr)Si phase in Mn- or (Mn + Cr)-added alloys. The stable {alpha}-Al(Fe,Cr)Si phase can precipitate directly from the liquids because no metastable ternary intermetallics exist in Al-Cr-Si system and can be transformed into stable {alpha}-AlCrSi phase. Also the high segregation temperature of Cr in liquid Al melts promotes the microsegregation of Cr and formation of (AlCrSi) clusters/intermetallics in Cr-added alloys. As a result, both metastable {delta}-Al(Fe,TM)Si phase (clusters) and stable {alpha}-Al(Fe,TM)Si phase (clusters) can be present in (Mn + Cr)-added alloys. With further solidification, these clusters become the nucleation sites and grow up unceasingly. The coexistence of the nucleus of {delta

  4. Bioactive titanate layers formed on titanium and its alloys by simple chemical and heat treatments.

    Science.gov (United States)

    Kokubo, Tadashi; Yamaguchi, Seiji

    2015-01-01

    To reveal general principles for obtaining bone-bonding bioactive metallic titanium, Ti metal was heat-treated after exposure to a solution with different pH. The material formed an apatite layer at its surface in simulated body fluid when heat-treated after exposure to a strong acid or alkali solution, because it formed a positively charged titanium oxide and negatively charged sodium titanate film on its surface, respectively. Such treated these Ti metals tightly bonded to living bone. Porous Ti metal heat-treated after exposure to an acidic solution exhibited not only osteoconductive, but also osteoinductive behavior. Porous Ti metal exposed to an alkaline solution also exhibits osteoconductivity as well as osteoinductivity, if it was subsequently subjected to acid and heat treatments. These acid and heat treatments were not effective for most Ti-based alloys. However, even those alloys exhibited apatite formation when they were subjected to acid and heat treatment after a NaOH treatment, since the alloying elements were removed from the surface by the latter. The NaOH and heat treatments were also not effective for Ti-Zr-Nb-Ta alloys. These alloys displayed apatite formation when subjected to CaCl2 treatment after NaOH treatment, forming Ca-deficient calcium titanate at their surfaces after subsequent heat and hot water treatments. The bioactive Ti metal subjected to NaOH and heat treatments has been clinically used as an artificial hip joint material in Japan since 2007. A porous Ti metal subjected to NaOH, HCl and heat treatments has successfully undergone clinical trials as a spinal fusion device.

  5. Forming of a super plastic sheet metal made of MgAZ31 alloy

    Science.gov (United States)

    Zaid, Adnan I. O.; Al-Matari, Mustafa A. A.; Nazzal, M. A. H.

    2016-08-01

    Metal forming industries are constantly looking for advanced innovation, economical and energy efficient techniques. Superplastic forming has a great potential to be one of those advanced forming methods. It is a near net shape forming process which uses a unique type of materials where elongation exceeds 200% during a controlled forming conditions, e.g. temperature, pressure, and strain rate. Most of superplastic materials are formed by gas technique at elevated temperature. The main objectives of the research work in this paper were: to study the effects of the forming schemes on the forming time and thickness distribution of the formed and device a method to improve the forming part thickness and its uniformity distribution and the forming time. In this paper, a hydraulic and heating system were designed and manufactured to facilitate the experimental investigation. The superplastic magnesium alloy AZ31, Mg AZ31, was formed at 350°C with different strain rates to investigate the effect of the forming pressure profiles on the thickness uniformity of the superplastic formed part. The pressure profiles were generated based on Dutta and Mukherjee analytical approach. Finally, a variable strain rate method is modified to improve the uniformity of the thickness distribution of the formed part and reduce the forming time; which is a major limitation of superplastic forming.

  6. Effect of scandium addition on the microstructure, mechanical and wear properties of the spray formed hypereutectic aluminum–silicon alloys

    Energy Technology Data Exchange (ETDEWEB)

    Raghukiran, Nadimpalli; Kumar, Ravi, E-mail: nvrk@iitm.ac.in

    2015-08-12

    Hypereutectic Al–x%Si–0.8Sc alloys (x=13, 16, 19 and 22 wt%) were produced by spray forming. The microstructures of all the alloys exhibited very fine silicon phase with average size of about 5–10 µm irrespective of the silicon content of the alloy. Transmission electron microscopy revealed the presence of a nano-scale scandium rich phase, identified as AlSi{sub 2}Sc{sub 2} (V-phase) uniformly distributed in the alloy. The presence of V-phase resulted in higher matrix hardness (1.34 GPa) in contrast to 1.04 GPa observed in the case of binary Al–Si alloys by nanoindentation. Isothermal heat treatment at 375 °C revealed insignificant coarsening of silicon phase in both binary and ternary alloys. The Al–x%Si–0.8Sc alloys exhibited higher flow stress and tensile strength in contrast to their binary alloy counterparts which was attributed to the bi-modal size distribution of the strengthening phases in the form of nano-scale V-phase and sub-micron to 10 µm size silicon particles. The pin-on-disk wear tests exhibited appreciable improvement in the wear performance of the relatively low-silicon content ternary alloys over their binary counterparts while the high-silicon content binary and ternary alloys exhibited no much difference in the wear performance.

  7. A set of microstructure-based constitutive equations in hot forming of a titanium alloy

    Institute of Scientific and Technical Information of China (English)

    Xiaoli Li; Miaoquan Li

    2006-01-01

    A physical model of microstructure evolution including dislocation density rate and grain growth rate was established based on the deformation mechanism for the hot forming of a class of two-phase titanium alloys. Further, a set of mechanism-based constitutive equations were proposed, in which the microstructure variables such as grain size and dislocation density were taken as internal state variables for characterizing the current material state. In the set of constitutive equations, the contributions of different mechanisms and individual phase to the deformation behavior were analyzed. The present equations have been applied to describe a correlation of the flow stress with the microstructure evolution of the TC6 alloy in hot forming.

  8. Development of microstructure in high-alloy steel K390 using semi-solid forming

    Science.gov (United States)

    Opatova, K.; Aisman, D.; Rubesova, K.; Ibrahim, K.; Jenicek, S.

    2016-03-01

    Semi-solid processing of light alloys, namely aluminium and magnesium alloys, is a widely known and well-established process. By contrast, processing of powder steels which have high levels of alloying elements is a rather new subject of research. Thixoforming of high-alloy steels entails a number of technical difficulties. If these are overcome, the method can offer a variety of benefits. First of all, the final product shape and the desired mechanical properties can be obtained using a single forming operation. Semi-solid forming can produce unusual powder steel microstructures unattainable by any other route. Generally, the microstructures, which are normally found in thixoformed steels, consist of large fractions of globular or polygonal particles of metastable austenite embedded in a carbide network. An example is the X210Cr12 steel which is often used for semi-solid processing experiments. A disadvantage of the normal microstructure configuration is the brittleness of the carbide network, in which cracks initiate and propagate, causing low energy fractures. However, there is a newly-developed mini-thixoforming route which produces microstructures with an inverted configuration. Here, the material chosen for this purpose was K390 steel, in which the content of alloying elements is up to 24%. Its microstructure which was obtained by mini- thixoforming did not contain polyhedral austenite grains but hard carbides embedded in a ductile austenitic matrix. This provided the material with improved toughness. The spaces between the austenite grains were filled with a eutectic in which chromium, molybdenum and cobalt were distributed uniformly. After the processing parameters were optimized, complexshaped demonstration products were manufactured by this route. These products showed an extraordinary compressive strength and high wear resistance, thanks to the hardness of their microstructure constituents, predominantly the carbides.

  9. Calculation of Reactive-evaporation Rates of Chromia

    Energy Technology Data Exchange (ETDEWEB)

    Holcomb, G.R.

    2008-04-01

    A methodology is developed to calculate Cr-evaporation rates from Cr2O3 with a flat planar geometry. Variables include temperature, total pressure, gas velocity, and gas composition. The methodology was applied to solid-oxide, fuel cell conditions for metallic interconnects and to advanced-steam turbines conditions. The high velocities and pressures of the advanced steam turbine led to evaporation predictions as high as 5.18 9 10-8 kg/m2/s of CrO2(OH)2(g) at 760 °C and 34.5 MPa. This is equivalent to 0.080 mm per year of solid Cr loss. Chromium evaporation is expected to be an important oxidation mechanism with the types of nickel-base alloys proposed for use above 650 °C in advanced-steam boilers and turbines. It is shown that laboratory experiments, with much lower steam velocities and usually much lower total pressure than found in advanced steam turbines, would best reproduce chromium-evaporation behavior with atmospheres that approach either O2 + H2O or air + H2O with 57% H2O.

  10. Superplastic Forming and Diffusion Bonding for Sandwich Structure of Ti-6Al-4V Alloy

    Institute of Scientific and Technical Information of China (English)

    Wenbo HAN; Kaifeng ZHANG; Guofeng WANG; Xiaojun ZHANG

    2005-01-01

    Superplastic forming and diffusion bonding (SPF/DB) is a well-established process for the manufacture of components almost exclusively from Ti-6Al-4V sheet material. The sandwich structure of Ti-6Al-4V alloy is investigated. The effects of the microstructure on the SPF/DB process were discussed. The microstructure at the interfaces and the distribution of thickness were researched.

  11. New Zr-based glass-forming alloys containing Gd and Sm

    Directory of Open Access Journals (Sweden)

    Luis César Rodríguez Aliaga

    2012-10-01

    Full Text Available The effect of minor additions of Gd and Sm on the glass-forming ability (GFA of Cu-Zr-Al alloys is investigated here. The rationale for these additions is the fact that the atomic size distribution can increase GFA by changing the topology of the alloy as a function of cluster stability, which is tied to the electronegativity and ionic and covalent nature of alloys. Ingots with nominal compositions of Cu40Zr49Al10.5Gd0.5, Cu40Zr49Al10.5Sm0.5 and Cu39Zr50Al9Gd2 were prepared by arc-melting and rapidly quenched ribbons were produced by the melt-spinning technique. Bulk samples with a thickness of up to 10 mm were also produced by casting, using a wedge-shaped copper mold. The samples were characterized by differential scanning calorimetry, X-ray diffractometry and scanning electron microscopy. The three compositions showed a fully amorphous structure in the ribbons and a predominantly homogeneous amorphous structure with a thickness of up to 10 mm, although some gadolinium oxide crystals as well as samarium compounds were found to be scattered in the amorphous matrix in 5-mm-thick samples. The amorphous phases in the alloys showed high thermal stability with a supercooled liquid region (ΔTx of about 70 K.

  12. Fragility and glass forming ability of Al-Ni-Ce alloy melts

    Institute of Scientific and Technical Information of China (English)

    赵岩; 边秀房; 孙民华; 张均艳

    2004-01-01

    The fragility of Al-Ni-Ce alloy melts with three kinds of different compositions, Al85Ni10Ce5,Al85Ni8Ce7, Al85Ni5Ce10(mole fraction, %), was studied using oscillating-vessel viscometer and differential scanning calorimetry. Their fragility parameters obtained from experiments and theoretic calculation are:238,228 and 335 respectively. The results indicate that these three kinds of Al-Ni-Ce alloy melts are very fragile liquids, which kinetically show strong non-Arrhenius behaviour in the Angell plot, so they have poor glass forming ability (GFA).The alloy melt Al85Ni5Ce10 has the largest fragility parameter among the three alloy melts. In the preparation of rapidly quenched amorphous ribbons, Al85Ni10Ce5 and Al85Ni8Ce7 can gain amorphous ribbons when the rotate speed of the roller reaches 800 r/min, while for Al85Ni5Ce10 it must exceed 1 000 r/min.

  13. Numerical simulation and its application of rheological forming of titanium alloy vane disk

    Institute of Scientific and Technical Information of China (English)

    YU Min; LUO Ying-she; PENG Xiang-hua; QIN Yin-hui

    2006-01-01

    The hot rheological forming method was proposed to form the second titanium alloy vane disk. The hot rheological forming process of the TC11 titanium vane disk under a certain temperature and different strain rates was investigated by using the bulk forming software of DEFORM 3D. A series of results including temperature field,equivalent strain distribution,load-stroke curve and rheology procedure were obtained by this finite element method. The rheological forming characteristics were well realized and the forming parameters were determined. The results and analysis show that with decreasing strain rate,the metal flow more equably and the filling of the vane shape is also better. Moreover,the mechanical properties and microstructures of the products produced by this new technique are improved evidently compared with that produced by traditional method.

  14. Microstructure modification and related mechanism of spray-formed Fe-bearing hypereutectic Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hou, L.G.; Cui, H. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology, Beijing (China); Cai, Y.H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Zhang, J.S.

    2010-07-15

    The Fe-bearing hypereutectic Al-Si alloys with/without Cr/(Cr+Mn) addition have been prepared by Spray Forming (SF) process. With 2 wt.% Cr addition, the short-rod {beta}-Al{sub 5}FeSi phase in spray-formed Al-25Si-5Fe-3Cu (wt.%, denoted as 3C) alloy can be substituted by particulate {alpha}-Al(Fe,Cr)Si phase with sizes less than 5-6 {mu}m. But small quantity of blocky {beta}-Al{sub 5}(Fe,Cr)Si phase still appears in Cr-added hypereutectic Al-Si alloy. When (2Cr+1Mn) (wt.%) are added simultaneously into 3C alloy, almost all the short-rod {beta}-Al{sub 5}FeSi phase or blocky {beta}-Al{sub 5}(Fe,Cr)Si phase disappear, instead, the {alpha}-Al(Fe,Cr,Mn)Si phase become the only Fe-bearing phase. During heat treatments, the other two spray-formed hypereutectic Al-Si alloys (besides SF-3C alloy) are thermodynamically stable for the appearance of high thermodynamically stable particulate {alpha}-Al(Fe,Cr)Si/{alpha}-Al(Fe,Cr,Mn)Si phase. Also the phase transformation occurred during the heating/cooling process of the present hypereutectic Al-Si alloys are investigated and the mechanism of microstructural formation of the spray-formed alloys are discussed. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  15. Influence of KCl deposit morphology on corrosion of austenitic alloys at 500 C

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, P.; Norell, M.; Gautheron, R. [Dep. of Materials Science and Engineering, Chalmers Univ. of Tech., Goeteborg (Sweden)

    2004-07-01

    In biofuel combustion corrosion of the superheater tubes induced by alkali chlorides in the deposits limits the efficiency in electricity production. The most severe corrosion generally occurs at the edge of the deposits. This location may be governed by the transport through the deposit. While most of the literature is focused on the effect of the deposit composition this study examined how the morphology of solid KCl deposits affects the attack. Coupons of two austenitic alloys (Alloy 310 and Sanicro 28) inside tablets of pressed KCl with different density and thickness were exposed to N{sub 2}5%O{sub 2}10%H{sub 2}O at 500 C for 168h. Prior to the exposure tablets were shaped to examine the effect of thickness gradients, edges and cracks. Potassium chromate and iron-chromium oxides formed for all deposit morphologies and chlorine was frequently observed at the interface to the metal. The thicknesses of the deposit clearly affected that of the reaction products, especially for Alloy 310. The thickest products formed at intermediate deposit thickness. This behaviour is similar to that observed for these alloys in a field test. Cracks in the deposits enhanced the attack. At least for Sanicro 28, the chromate formation was observed to break down the protective chromia and thus accelerate the attack. Both alloys were preferentially attacked at metal grain boundaries. (orig.)

  16. Microstructural studies of suck cast (Zr-SS)-3 and 5 AI alloys for nuclear metallic waste form

    International Nuclear Information System (INIS)

    Management of radioactive metallic waste using 'alloy melting route' is currently being investigated. For disposal of Zr and SS base nuclear metallic wastes, Zr-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) alloys. In this context Zr-16 wt. %55 has been selected for MWF alloy in our previous study. In present study, to include amorphous phase in this alloy, 3 and 5 wt. % Al has been added in order to improve desirable properties and useful features of MWF and the two alloys have been prepared by suck casting techniques. Microstructure of these alloys have been investigated by optical and electron microscopy which shows occurrence of two different phases, e.g. dark grey and white phases, in (Zr-16 SS)-3 Al and three different phases, e.g. grey, dark grey and white phases in (Zr-16 SS)-5 AI. Electron diffraction and X-ray diffraction (XRD) analyses of these two alloy specimens revealed the occurrence of Zr (Fe, Cr, AI) (dark grey) and Zr2 (Fe, Cr, AI) (white) phases in (Zr-16 SS)-3 Al whereas, Zr (Fe, Cr, AI) (dark grey), Zr2 (Fe, Cr, AI) (grey) and Zr3(Fe, Cr, AI) (white) phases were found in (Zr-16 SS)-5 AI. In addition, presence of amorphous phase was indicated by XRD analysis that could be confirmed by transmission electron microscopy of these two alloys. (author)

  17. Stainless steel-zirconium alloy waste forms for metallic fission products and actinides during treatment of spent nuclear fuel

    International Nuclear Information System (INIS)

    Stainless steel-zirconium waste form alloys are being developed for the disposal of metallic wastes recovered from spent nuclear fuel using an electrometallurgical process developed by Argonne National Laboratory. The metal waste form comprises the fuel cladding, noble metal fission products and other metallic constituents. Two nominal waste form compositions are being developed: (1) stainless steel-15 wt% zirconium for stainless steel-clad fuels. The noble metal fission products are the primary source of radiation and their contribution to the waste form radioactivity has been calculated. The disposition of actinide metals in the waste alloys is also being explored. Simulated waste form alloys were prepared to study the baseline alloy microstructures and the microstructural distribution of noble metals and actinides, and to evaluate corrosion performance

  18. Effects of alloy heat treatment on oxidation kinetics and scale morphology for Crofer 22 APU

    Science.gov (United States)

    Magdefrau, Neal J.; Chen, Lei; Sun, Ellen Y.; Aindow, Mark

    2013-11-01

    The effect of alloy heat treatment on the oxidation kinetics and oxide scale microstructure of Crofer 22 APU has been studied. Parabolic oxidation rate constants were measured for the as-received alloy and after pre-oxidation heat treatment in argon at 1050 °C for 1 and 4 h. The oxide scale microstructure was investigated using scanning electron microscopy, focused ion beam milling and transmission electron microscopy. It was found that the alloy forms a two-layer scale with a continuous chromia layer and a discontinuous MnCr2O4 overlayer. Two forms of internal oxides were also formed: subscale pockets of spinel and isolated TiOx precipitates in the underlying alloy. The pre-oxidation heat treatment had a profound effect on the grain size and morphology of the Cr2O3 and MnCr2O4 layers in the scale. The heat-treated samples exhibit a 3.5× lower parabolic oxidation rate constant than the as-received Crofer 22 APU. This improvement in oxidation resistance is attributed to the dramatic differences in the morphology of the oxide scale that forms during the earliest stages of oxidation (<5 h). The implications of these findings for oxidation mechanisms and long-term SOFC performance are discussed.

  19. Magnetic Properties of Al-Gd-TM Glass-Forming Alloys

    Science.gov (United States)

    Uporov, Sergey; Estemirova, Svetlana; Bykov, Viktor; Mitrofanov, Valentin

    2016-01-01

    We report results of magnetic studies of glass-forming alloys with nominal composition of Al86Gd6TM8 (where TM = Cu, Ni, Co, Fe, Mn, Cr, Ti, Zr, Mo, Ta) synthesized by arc-melting. X-ray diffraction analysis and vibrating sample magnetometry were applied to characterize the prepared samples. All the alloys exhibit antiferromagnetic ordering at low temperatures. In some compositions, we observed metamagnetic transitions in external magnetic fields up to 3 T. Analysis of the paramagnetic susceptibility of the considered Al-Gd-TM systems has revealed non-magnetic behavior of the transition metals. We found that the magnetic properties of the studied samples can be described satisfactorily using only the Gd trivalent ions. But in some cases the magnetic moments of gadolinium are slightly larger than the theoretical values, probably, because of an additional contribution of the 5 d electrons. The obtained results are discussed in framework of the assumptions of the strong s- p- d hybridization and frustrated magnetic states of gadolinium. We argue that the hybridization might be one of the main factors improving the glass-forming ability in these ternary alloys.

  20. Study of a New Chromium-Free Conversion Coating Formed on ZnAl Alloy

    Institute of Scientific and Technical Information of China (English)

    LONG Jin-ming; GUO Zhong-cheng; HAN Xia-yun; YANG Ning

    2004-01-01

    A new chromium-free conversion film was obtained on surface of a ZnAl alloy by chemical conversion process.Influence of the additives in treating solution containing cerium salt on the corrosion protection of the conversion film formed on zinc alloy was investigated. Corrosion tests and electrochemical measurements in sodium chloride solution were performed. The microstructure and composition of the coatings were examined by means of SEM, EDS and XRD. It was found that the corrosion protection capabilities of the conversion film are markedly increased with the cerium nitride plus additives (hydrogen fluoride acid and an organic inhibitor) treating process. The modified conversion film is an organic/inorganic composite coating and is much more corrosion resistant than the conventional chromate conversion coating and the single cerium conversion coating.

  1. Study of a New Chromium-Free Conversion Coating Formed on ZnAl Alloy

    Institute of Scientific and Technical Information of China (English)

    LONGJin-ming; GUOZhong-cheng; HANXia-yun; YANGNing

    2004-01-01

    A new chromium-free conversion film was obtained on surface of a ZnA1 alloy by chemical conversion process. Influence of the additives in treating solution containing cerium salt on the corrosion protection of the conversion film formed on zinc alloy was investigated. Corrosion tests and electrochemical measurements in sodium chloride solution were performed. The microstructure and composition of the coatings were examined by means of SEM, EDS and XRD. It was found that the corrosion protection capabilities of the conversion film are markedly increased with the cerium nitride plus additives (hydrogen fluoride acid and an organic inhibitor) treating process. The modified conversion film is an organic/inorganic composite coating and is much more corrosion resistant than the conventional chromate conversion coating and the single cerium conversion coating.

  2. Glass forming ability of Zr-and Fe-based alloys at quenching from melts

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The master alloy ingots(MAI)with the nominal composition Zr52.5 Ti5Cu17.9 Ni14.6Al10 and Fe61Co7Zr10Mo5W2B15(at%)were prepared by arc-melting in Ti-gettered Ar atmosphere.The Zr-based buttons of 6 mm and 9 mm in diameter were fully amorphous,but those of 13 mm in diameter experienced crystallization.The glass forming ability(GFA)of Fe-based alloys was relatively lower,and the buttons obtained were fully crystallized.The microhardness of the Zr-based buttons was about 500(Hv),and the Fe-based rod obtained by injection technique exhibited a high Vickers hardness of 1329.In addition,an amorphous-crystalline transition layers were observed in both the buttons and the rods.

  3. Effect of blank holder pressure on viscous pressure forming aluminum alloy ladder parts

    Institute of Scientific and Technical Information of China (English)

    王忠金; 王新云; 王仲仁

    2002-01-01

    Viscous pressure forming (VPF), is suitable for forming difficult-to-form sheet metal parts. An investigation in the effect of blank holder pressure (BHP) on VPF aluminum alloy ladder parts was conducted. Based on experimental and numerical simulation results of the effect of BHP on dimensional accuracy, wall-thickness reduction, forming pressure, material flow and defects (such as wrinkling and fracture) of specimens, the effect patterns of BHP load path on VPF ladder parts were explained. The limits of BHP corresponding to specimens with no defect and with wrinkling or fracture defect were determined. In the limits of formable BHP, the variable load path of BHP was beneficial to drawing blank into the die and decreasing wall-thickness reduction of specimens. The experimental results show that the ladder parts of good surface fineness and high dimensional accuracy can be obtained by variable load paths of BHP.

  4. Evaluation of Ni-Cr-base alloys for SOFC interconnect applications

    Science.gov (United States)

    Yang, Zhenguo; Xia, Guan-Guang; Stevenson, Jeffry W.

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr 2O 3 and (Mn,Cr,Ni) 3O 4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1 × 10 -6 K -1 from room temperature to 800 °C, but it was also observed that the CTE behavior of Haynes 242 was very non-linear.

  5. Effect of (Mn + Cr) addition on the microstructure and thermal stability of spray-formed hypereutectic Al-Si alloys

    Energy Technology Data Exchange (ETDEWEB)

    Hou, L.G. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Cui, H. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Cai, Y.H. [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Zhang, J.S., E-mail: zhangjs@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2009-12-15

    Microstructures and thermal stability of hypereutectic Al-Si alloys with or without (Mn + Cr) addition, prepared via Spray Forming technique, are studied and compared with traditional cast alloys with same composition, using scanning electron microscopy with energy diffraction spectrum, X-ray diffraction, transmission electron microscopy and differential scanning calorimeter. The results show that the Fe-bearing and primary silicon phases in SF-3C alloy can be refined to less than 10 {mu}m, especially in SF-MC21 alloy the Fe-bearing phase is refined into uniformly distributed {alpha}-Al(Fe,Mn,Cr)Si phase particles with sizes smaller than 5-6 {mu}m, contributing to the decrease/elimination of the deleterious effect of needle-like Fe-bearing phases. The results of different heat treatments show SF-MC21 alloy possesses excellent thermal stability than SF-3C alloy which is unstable below 750 K for the coarsening of {beta}-Al{sub 5}FeSi phase and formation of Al{sub 7}Cu{sub 2}Fe phase. The study indicates that both the existence of thermodynamically stable {alpha}-Al(Fe,Mn,Cr)Si particles and the increase of solidus temperature of SF-3C alloy induced by adding (2Mn + 1Cr) elements contribute to the high thermal stability of SF-MC21 alloy. Contemporarily, combined the phase reactions or transformation occurred during the melting and solidification processes of both spray-formed hypereutectic Al-Si alloys, the microstructure formation of spray-formed alloys is discussed.

  6. Effect of (Mn + Cr) addition on the microstructure and thermal stability of spray-formed hypereutectic Al-Si alloys

    International Nuclear Information System (INIS)

    Microstructures and thermal stability of hypereutectic Al-Si alloys with or without (Mn + Cr) addition, prepared via Spray Forming technique, are studied and compared with traditional cast alloys with same composition, using scanning electron microscopy with energy diffraction spectrum, X-ray diffraction, transmission electron microscopy and differential scanning calorimeter. The results show that the Fe-bearing and primary silicon phases in SF-3C alloy can be refined to less than 10 μm, especially in SF-MC21 alloy the Fe-bearing phase is refined into uniformly distributed α-Al(Fe,Mn,Cr)Si phase particles with sizes smaller than 5-6 μm, contributing to the decrease/elimination of the deleterious effect of needle-like Fe-bearing phases. The results of different heat treatments show SF-MC21 alloy possesses excellent thermal stability than SF-3C alloy which is unstable below 750 K for the coarsening of β-Al5FeSi phase and formation of Al7Cu2Fe phase. The study indicates that both the existence of thermodynamically stable α-Al(Fe,Mn,Cr)Si particles and the increase of solidus temperature of SF-3C alloy induced by adding (2Mn + 1Cr) elements contribute to the high thermal stability of SF-MC21 alloy. Contemporarily, combined the phase reactions or transformation occurred during the melting and solidification processes of both spray-formed hypereutectic Al-Si alloys, the microstructure formation of spray-formed alloys is discussed.

  7. Glass forming ability, mechanical and magnetic properties in Fe-W-Y-B alloys

    International Nuclear Information System (INIS)

    Glass forming ability (GFA), mechanical and magnetic properties of Fe72WxY6-xB22 (x = 0, 1, 2 and 3 at.%) and Fe72-xWxY6B22 (x 1, 2, 3, 4, 5 and 6 at.%) alloys have been experimentally investigated. It is found that fully amorphous Fe69W3Y6B22 and Fe68W4Y6B22 cylindrical rods with 4 mm in diameter can be prepared by using copper mold casting. The newly developed Fe-based quaternary alloys exhibit excellent combination properties: good GFA, high onset crystallization temperature of 970 K, high fracture strength of about 4 GPa, Vickers hardness of about 1000 kg/mm2, and good soft magnetic properties at ambient temperature (saturation magnetization of about 0.8 T and coercive force of below 2 A/m), which show potential applications in electronic industries. The effect of W addition on GFA in the Fe-Y-B alloy system is discussed.

  8. Microscopic insight into the origin of enhanced glass-forming ability of metallic melts on micro-alloying

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C. J.; Chathoth, S. M., E-mail: smavilac@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Kowloon Tong, Hong Kong (China); Podlesnyak, A. [Quantum Condensed Matter Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831 (United States); Mamontov, E. [Chemical and Engineering Materials Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831 (United States); Wang, W. H. [Institute of Physics, Chinese Academy of Science, Beijing 100190 (China)

    2015-09-28

    Extensive efforts have been made to develop metallic-glasses with large casting diameter. Such efforts were hindered by the poor understanding of glass formation mechanisms and the origin of the glass-forming ability (GFA) in metallic glass-forming systems. In this work, we have investigated relaxation dynamics of a model bulk glass-forming alloy system that shows the enhanced at first and then diminished GFA on increasing the percentage of micro-alloying. The micro-alloying did not have any significant impact on the thermodynamic properties. The GFA increasing on micro-alloying in this system cannot be explained by the present theoretical knowledge. Our results indicate that atomic caging is the primary factor that influences the GFA. The composition dependence of the atomic caging time or residence time is found to be well correlated with GFA of the system.

  9. Benchmark 3 - Springback of an Al-Mg alloy in warm forming conditions

    Science.gov (United States)

    Manach, Pierre-Yves; Coër, Jérémy; Jégata Hervé Laurent, Anthony; Yoon, Jeong Whan

    2016-08-01

    Accurate prediction of springback is a long-standing challenge in the field of warm forming of aluminium sheets. The objective of this benchmark is to predict the effect of temperature on the springback process through the use of the split-ring test [1] with an Al-Mg alloy. This test consists in determining the residual stress state by measuring the opening of a ring cut from the sidewall of a formed cylindrical cup. Cylindrical cups are drawn with a heated die and blank-holder at temperatures of 20, 150 and 240°C. The force-displacement response during the forming process, the thickness and the earing profiles of the cup as well as the ring opening and the temperature of the blank are used to evaluate numerical predictions submitted by the benchmark participants. Problem description, material properties, and simulation reports with experimental data are summarized.

  10. Glass Forming Ability and Magnetic Property of Fe74Al4Sn2(PSiB)20 Amorphous Alloy

    Institute of Scientific and Technical Information of China (English)

    CHEN Fei-fei; ZHOU Shao-xiong

    2004-01-01

    Amorphous ribbons of Fe74Al4Sn2(PSiB)20 alloy have been synthesized by melt spinning and axial design method. The thermal properties of the amorphous ribbons have been measured by differential scanning calorimeter (DSC). The DSC results show that the Fe74Al4Sn2P12Si4B4 amorphous alloy has relatively wider supercooled liquid region with a temperature interval of 40.38 K (ΔTx=Tx-Tg). The alloys with a higher phosphorous content in the metalloid element composition triangle of Fe74Al4Sn2(PSiB)20 have high glass forming ability. The amorphous alloys also show good magnetic properties in which Fe74Al4Sn2P6.67Si6.67B6.67 alloy has a large maximum permeability (μm), Fe78Al4Sn2P3Si3B10 alloy exhibits a high square ratio (Br/B10) and Fe74Al4Sn2P4Si12B4 shows a low core loss (P0.5/1.3T). High glass forming ability and good magnetic properties make Fe74Al4Sn2(PSiB)20 amorphous alloys valuable in future research.

  11. Glass-forming ability analysis of selected Fe-based bulk amorphous alloys

    Directory of Open Access Journals (Sweden)

    R. Nowosielski

    2010-09-01

    Full Text Available Purpose: The paper mainly aims to present the structure and thermal stability of selected Fe-based bulk metallic glasses: Fe72B20Si4Nb4 and Fe43Co14Ni14B20Si5Nb4.Design/methodology/approach: The investigated samples were cast in form of the rods by the pressure die casting method. The structure analysis of the studied materials in as-cast state was carried out using XRD and TEM methods. The thermal stability associated with glass transition temperature (Tg, onset (Tx and peak (Tp crystallization temperature was examined by differential scanning calorimetry (DSC. Several parameters have been used to determine the glass-forming ability of studied alloys. The parameters of GFA included reduced glass transition temperature (Trg, supercooled liquid region (ΔTx, the stability (S and (Kgl parameter.Findings: The XRD and TEM investigations revealed that the studied as-cast metallic glasses were fully amorphous. Changes of the onset and peak crystallization temperature and the glass transition temperature as a function of glassy samples thickness were stated. The good glass-forming ability (GFA enabled casting of the Fe72B20Si4Nb4 and Fe43Co14Ni14B20Si5Nb4 glassy rods.Practical implications: The obtained examination results confirm the utility of applied investigation methods in the thermal stability analysis of examined bulk amorphous alloys. It is evident that parameters Trg, ΔTx, Kgl, S could be used to determine glass-forming ability of studied bulk metallic glasses.Originality/value: The success of fabrication of studied Fe-based bulk metallic glasses in form of rods with diameter up to 3 mm is important for the future progress in research of this group of materials.

  12. Correlation between superheated liquid fragility and potential energy landscape in Gd-and Pr-based glass-forming alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The kinetic viscosities of superheated liquids on the Gd-based bulk glass-forming alloys are measured by an oscillating viscometer in a high vacuum atmosphere. According to the viscosity data,the parameters of superheated liquid fragility,M,are calculated. Based on the values of M in Gd-and Pr-based (cited from the lit-erature) glass-forming alloys,we find that there is a linear correlation between M and the absolute value of mixing enthalpy,|ΔHmix|,in an alloy system with the same base element,and the larger M,the smaller |ΔHmix|. The alloy with larger M exhibits the larger height of energy barriers separating the minima on the potential energy landscape.

  13. Material modelling and its application to creep-age forming of aluminium alloy 7B04

    Directory of Open Access Journals (Sweden)

    Lam Aaron C.L.

    2015-01-01

    Full Text Available Creep-ageing behaviour of aluminium alloy 7B04-T651 at 115 °C under a range of tensile stress levels has been experimentally investigated and numerically modelled for creep-age forming (CAF applications. Creep strain, yield strength evolution and precipitate growth of creep-aged specimens were investigated. The alloy was modelled using a set of unified constitutive equations, which captures its creep deformation and takes into account yield strength contributions from three creep-age hardening mechanisms. Applications of the present work are demonstrated by implementing the determined material model into a commercial finite element analysis solver to analyse CAF operations carried out in a novel flexible CAF tool. Stress relaxation, yield strength, precipitate size and springback were predicted for the creep-age formed plates. The predicted springback were further quantified and compared with experimental measurements and a good agreement of 2.5% deviation was achieved. This material model now enables further investigations of 7B04 under various CAF scenarios to be conducted inexpensively via computational modelling.

  14. Selection of compositions with high glass forming ability in the Ni-Nb-B alloy system

    Directory of Open Access Journals (Sweden)

    Marcio Andreato Batista Mendes

    2012-10-01

    Full Text Available A combination of an extension of the topological instability "λ criterion" and the "average electronegativity" has been recently reported in the literature to predict compositions with high glass-forming ability (GFA. In the present work, both criteria have been applied to select the Ni61.0Nb36.0B3 alloy with a high glass-forming ability. Ingots were prepared by arc-melting and were used to produce ribbons processed by the melt-spinning technique further characterized by differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The Ni61.0Nb36.0B3 alloy revealed a complete amorphization and supercooled liquid region ΔTx = 68 K. In addition, wedge-shaped samples were prepared using copper mold casting in order to determine the critical thickness for amorphous formation. Scanning electron microscopy (SEM revealed that fully amorphous samples could be obtained, reaching up to ~800 µm in thickness.

  15. Finite element modelling of deformation behaviour in incremental sheet forming of aluminium alloy

    Directory of Open Access Journals (Sweden)

    Huang Tsung-Han

    2015-01-01

    Full Text Available In this paper, the finite element method (FEM is used to study the incremental sheet forming process of pyramidal shape. The material used is aluminium alloy 5052. The tool, a hemispherical ball-head with a diameter (d = 4 mm made of HSS tool steel, is used to press down on the sheet metal causing locally plastic deformation. The comparison between spiral tool path, spiral-step tool path and z-level tool path is carried out. Moreover, the final thickness distribution is investigated. The results indicate that the minimal thickness can be found on the corner of wall angle in SPIF process. Under the same step over, spiral-step tool path can obtain the deepest depth for pyramidal shape. The maximum formability for successful forming of the pyramidal shape with depth 60 mm is wall angles 65∘.

  16. Molecular dynamics study of the ternary Cu50Ti25Zr25 bulk glass forming alloy

    Directory of Open Access Journals (Sweden)

    Celtek M.

    2011-05-01

    Full Text Available The structure and thermodynamic properties of a ternary Cu50Ti25Zr25 metallic glass forming alloy in solid-liquid to glass phases were studied using molecular dynamics (MD method based on tight-binding (TB potentials. An atomic description of the melting, glass formation and crystallization process has been analyzed using different heating and cooling rates. The computed Glass Forming Ability (GFA parameters are in good agreement with experimental data. The structure analysis of the Cu50Ti25Zr25 based on molecular dynamics simulation will be also presented and compared with available MD results. We have also discussed the crystallization transition with two different interatomic potentials used in this work

  17. Characterisation of fresh surface films formed on molten Mg-Nd alloy protected by different atmospheres

    Science.gov (United States)

    Mirak, A. R.; Davidson, C. J.; Taylor, J. A.

    2014-05-01

    This study examines the early stages of surface oxidation of liquid Mg-3 wt%Nd under UPH argon, dry air, and air mixed with protective fluorine-bearing gases. Each of the gases were introduced as bubbles into solidifying castings. The chemistry and structure of the protective film inside the trapped bubbles were characterized by SEM and EDX analyses. Results show that due to Nd added to Mg alloy under dry air, a dense and wrinkled surface film that contains MgO and Nd2O3 are formed. Under fluorine-bearing gas mixtures, a dense and coherent surface film was found to be a mixed fluoride and oxide. For SF6, the film thickness was 50-100 nm thick while for HFC-R134a it was 35-45 nm. Needle shaped phases distributed in the Mg matrix and flake-like phases segregated on the inner bubble surface in proximity to the interdendritic regions of the alloy were both identified as Nd rich compounds. These were present under all gas conditions. The results obtained lead to a conclusion that HFC-R134a is capable of providing the most effective melt protection. The integrity and protective capability of the early surface film formation on the liquid Mg-Nd alloy was found to be significantly improved compared to pure Mg under identical gas conditions due to formation of a dense and compact MgO/Nd2O3 layer, regardless of whether fluorine species were also present.

  18. Abnormal mechanical property evolution induced by heat treatment for a semi-solid forming hypereutectic Al-Fe base alloy

    Directory of Open Access Journals (Sweden)

    Run-xia Li

    2015-05-01

    Full Text Available In the present study, Al-5.5Fe-4Cu-2Zn-0.4Mg-0.5Mn alloy samples were prepared by electromagnetic stirring and semi-solid forming processing, and then the effects of T6 and T1 heat treatments on the microstructures and mechanical properties of the semi-solid forming samples were investigated. The results indicate that after semi-solid forming, the mechanical properties of the sample improved significantly compared to that of the merely electromagnetically stirred sample. The grains of semi-solid forming alloy became almost fine equiaxed; big long strip-shaped Al3Fe phases became short rod-like morphology and distributed uniformly in the matrix. However, the mechanical properties of the T6-treated semi-solid forming sample decreased significantly instead of increasing and, with solution temperature rising, the tensile strength of the alloy decreased further. The results of EDS show that after high temperature solid-solution treatment, the Cu element in the semi-solid forming alloy sample is mainly concentrated at the boundaries of the Al3Fe phases instead of being dissolved in the matrix. At the same time, the grains of the semi-solid forming sample grew slightly after solid-solution treatment. Therefore, the growth of the grains and the accumulation of Cu element at Al3Fe phase boundaries during solution treatment of the semi-solid forming alloy were the main reasons for the mechanical properties decreasing after T6 treatment. The mechanical properties of the alloy were improved after T1 heat treatment due to aging strengthening phase being precipitated in the matrix.

  19. Catalytic recombination of nitrogen and oxygen on iron-cobalt-chromia spinel

    Science.gov (United States)

    Scott, C. D.

    1983-01-01

    The energy-transfer catalytic recombination coefficient for nitrogen and oxygen recombination on iron-cobalt-chromia spinel is inferred from stagnation-point heat flux measurements in dissociated arc-jet flow. This material was coated on several Space Shuttle Orbiter thermal protection tiles. The resulting coefficients are correlated with an Arrhenius model for convenience, and these expressions may be used to account for catalytic recombination in predictions of the heat flux on the spinel-coated tiles flown on several Space Shuttle Orbiter flights. The results are compared with those inferred by Rakich, Stewart, and Lanfranco from an Orbiter flight and arc-jet experiments. Good agreement is obtained for oxygen recombination, but agreement for nitrogen is poor.

  20. Preliminary Study on Some Properties of Co-Cr Dental Alloy Formed by Selective Laser Melting Technique

    Institute of Scientific and Technical Information of China (English)

    ZHANG Biao; HUANG Qirong; GAO Yang; LUO Peng; ZHAO Chuang

    2012-01-01

    The surface condition,some properties and ion releasing behavior of cobalt-chromium (Co-Cr)dental alloy formed by selective laser melting (SLM) technique were investigated.Before porcelain fused firing,the surface condition of the Co-Cr alloy was observed using a scanning electron microscope (SEM),and then the density and hardness were examined.After porcelain fused firing,the interface of porcelain and alloy was observed,and then the metal-ion release of the samples was tested.SLM technique provides Co-Cr alloy higher hardness than casting method.After degassing-oxidation procedure and porcelain fused firing,the interface of the alloy and porcelain showed excellent combination.Co ion was more than Cr ion released from SLM Co-Cr alloy,the amounts of Co and Cr ions were safe according to ISO security criterion.Considering the properties before and after porcelain fused sintering process,SLM technique is suitable for dental Co-Cr alloy restoration.

  1. Continuous Extruding Extending Forming of Semi-solid A2017 Alloy

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Continuous extruding/extending forming process for A 2017 alloy in semi-solid state was proposed through installing extending die at the outlet of shearing-cooling-rolling (SCR) machine.A series of experiments to produce flat bar of A2017 alloy were carried out.The forming process, metal flow behavior in die and microstructure and mechanical property of products were investigated.It is shown that if the pouring temperature of melt was higher, the die was filled with semi- solid slurry with low solid fraction and periodical cracks would occur on the product surface; If its pouring temperature was lower or the preheating temperature of die was lower, semisolid slurry would solidify rapidly and block the die after entering the cavity.The analysis of mass flow trace shows that the semi-solid slurry moves forward layer by layer and fills the die extending cavity in radiation manner and the velocity of mass flow in the central area of extending cavity and exit of mould is the maximwn, and then decreases gradually from the center to both sides of die wall.By increasing the die extending angle, the velocityof mass flow becorned more homogeneous.Under rational process control and die design, the A2017 flat bar with transverse section of 10 × 50 mm and with good surface and fine equiaxed grains can be obtained by continuous extruding/extending forming process.The product's tensile strength and elongation are 420.5 MPa and 14.2% , respectively.

  2. Study on the early surface films formed on Mg-Y molten alloy in different atmospheres

    Directory of Open Access Journals (Sweden)

    A.R. Mirak

    2015-09-01

    Full Text Available In the present study, the non-isothermal early stages of surface oxidation of liquid Mg-1%Y alloy during casting were studied under UPH argon, dry air, and air mixed with protective fluorine-bearing gases. The chemistry and morphology of the surface films were characterized by SEM and EDX analyses. The results indicate a layer of smooth and tightly coherent oxidation film composed of MgO and Y2O3 formed on the molten Mg-Y alloy surface with 40–60 nm thickness under dry air. A dendritic/cellular microstructure is clearly visible with Y-rich second phases gathered in surface of the melt and precipitated along the grain/cell boundaries under all gas conditions. Under fluorine-bearing gas mixtures, the surface film was a mixed oxide and fluoride and more even; a flat and folded morphology can be seen under SF6 with oxide as dominated phase and under 1, 1, 1, 2-tetra-fluoroethane, a smooth and compact surface film uniformly covering the inner surface of the bubble with equal oxide and fluoride thickness, which results in a film without any major defects. MgF2 phase appears to be the key characteristic of a good protective film.

  3. Characterization of oxide films formed on magnesium alloys using bipolar pulse microarc oxidation in phosphate solutions

    Institute of Scientific and Technical Information of China (English)

    WANG Li-shi; CAI Qi-zhou; WEI Bo-kang; LIU Quan-xin

    2005-01-01

    The surface morphology and chemical composition of the oxide films formed on pure magnesium and AZ91D alloy in aqueous electrolytes which contained sodium hexafluorinealuminate(Na3 AlF6), potassium hydroxide (KOH), sodium hexametahposphate ((NaPO3)6), and triethanolamine were investigated by X-ray diffraction (XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDX). The results show that the input of the negative pulse has great influences on the quantity and the appearance of the microdischarges. Three types of pores can be distinguished on the surface of the oxide film and their size ranges are 0.5 - 1 μm, 1 -2μm and 4- 7 μm, respectively. A few microcracks are seen around the large pores. There exists a remarkable fluorideenriched zone of about 4 -6 μm for pure magnesium and 3 -5 μm for AZ91D alloy at the coating/substrate interface.

  4. Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [ORNL; Yamamoto, Yukinori [ORNL; Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Pankiw, Roman [Duraloy Technologies Inc; Voke, Don [Duraloy Technologies Inc

    2015-01-01

    There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al2O3 scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

  5. Glass-Forming Ability of an Iron-Based Alloy Enhanced by Co Addition and Evaluated by a New Criterion

    Institute of Scientific and Technical Information of China (English)

    CHEN Qing-Jun; SHEN Jun; FAN Hong-Bo; SUN Jian-Fei; HUANG Yong-Jiang; MCCARTNEY D. G.

    2005-01-01

    @@ A new Fe-based alloy that can be cast into a fully amorphous rod with a diameter of at least 16mm by the conventional copper-mould casting technique is obtained by partially replacing Fe with Co in a previously reported Fe-based bulk metallic glass. The preliminary thermodynamic analysis indicates that the Co-containing alloy has a significantly lower Gibbs free energy difference between the undercooled melt and the corresponding crystalline solid, compared to the Co-free alloy, reflecting the dramatic role of the Co addition in stabilizing the supercooled melt and facilitating glass formation in iron-based alloys. Here, a new criterion, derived from the classical nucleation and growth theory, is introduced to evaluate the glass-forming ability of Fe-based bulk metallic glasses.

  6. Thermogravimetric Study of Oxidation-Resistant Alloys for High-Temperature Solar Receivers

    Science.gov (United States)

    Olivares, Rene I.; Stein, Wes; Marvig, Paul

    2013-12-01

    Three special alloys likely to be suitable for high-temperature solar receivers were studied for their resistance to oxidation up to a temperature of 1050°C in dry atmospheres of CO2 and air. The alloys were Haynes HR160, Hastelloy X, and Haynes 230, all nickel-based alloys with greater than 20% chromium content. The oxidation rate of specimens cut from sample master alloys was followed by thermogravimetry by continuously monitoring the weight change with a microbalance for a test duration of 10 h. The corrosion resistance was deduced from the total weight increase of the specimens and the morphology of the oxide scale. The surface oxide layer formed (scale) was characterized by scanning electron microscopy and energy dispersive x-ray spectroscopy and in all cases was found to be chromia. Oxidation was analyzed by means of parabolic rate law, albeit in some instances linear breakaway corrosion was also observed. For the temperature range investigated, all alloys corroded more in CO2 than in air due to the formation of a stronger and more protective oxide scale in the presence of air. At 1000°C, the most resistant alloy to corrosion in CO2 was Haynes 230. Alloy Haynes HR160 was the most oxidized alloy at 1000°C in both CO2 and air. Hastelloy X oxidized to a similar extent in CO2 at both 900°C and 1000°C, but in air, it resisted oxidation better at 1000°C than either at 900°C or 1000°C.

  7. Biomedical Titanium alloy prostheses manufacturing by means of Superplastic and Incremental Forming processes

    Directory of Open Access Journals (Sweden)

    PiccininniAntonio

    2016-01-01

    Full Text Available The present work collects some results of the three-years Research Program “BioForming“, funded by the Italian Ministry of Education (MIUR and aimed to investigate the possibility of using flexible sheet forming processes, i.e. Super Plastic Forming (SPF and Single Point Incremental Forming (SPIF, for the manufacturing of patient-oriented titanium prostheses. The prosthetic implants used as case studies were from the skull; in particular, two different Ti alloys and geometries were considered: one to be produced in Ti-Gr23 by SPF and one to be produced in Ti-Gr2 by SPIF. Numerical simulations implementing material behaviours evaluated by characterization tests were conducted in order to design both the manufacturing processes. Subsequently, experimental tests were carried out implementing numerical results in terms of: (i gas pressure profile able to determine a constant (and optimal strain rate during the SPF process; (ii tool path able to avoid rupture during the SPIF process. Post forming characteristics of the prostheses in terms of thickness distributions were measured and compared to data from simulations for validation purposes. A good correlation between numerical and experimental thickness distributions has been obtained; in addition, the possibility of successfully adopting both the SPF and the SPIF processes for the manufacturing of prostheses has been demonstrated.

  8. A thermodynamic approach towards glass-forming ability of amorphous metallic alloys

    Indian Academy of Sciences (India)

    Sonal R Prajapati; Supriya Kasyap; Arun Pratap

    2015-12-01

    A quantitative measure of the stability of a glass as compared to its corresponding crystalline state can be obtained by calculating the thermodynamic parameters, such as the Gibbs free energy difference (), entropy difference () and the enthalpy difference () between the super-cooled liquid and the corresponding crystalline phase. is known as the driving force of crystallization. The driving force of crystallization () provides very important information about the glass-forming ability (GFA) of metallic glasses (MGs). Lesser the driving force of crystallization more is the GFA. The varies linearly with the critical size (). According to Battezzati and Garonne the parameter ( = (1−(/))/(1−( / ))) in the expression for should be a constant (i.e., 0.8), but its uniqueness is not observed for all MGs. The thermal stability of various alloy compositions is studied by their undercooled liquid region ( = − ). Large implies greater stability against crystallization of the amorphous structure. Other GFA parameters are also calculated and correlated with critical size ().

  9. Glass forming ability and thermodynamic properties of Ti(Zr,Hf)NiCu shape memory alloys

    Science.gov (United States)

    Pasko, A.; Kolomytsev, V.; Babanly, M.; Sezonenko, A.; Ochin, P.; Portier, R.; Vermaut, Ph.

    2003-10-01

    Rapidly solidified amorphous and crystalline-amorphous ribbons have been produced from a number of quatemary Ti{50+z-x}(Zr,Hf){ x}Ni{50- z-y}Cu{ y} alloys where z =(-5, 0, 5). Structural states were checked by XRD, crystallization behaviour of amorphous phase and martensitic transformations in crystalline material were studied by DSC. The glass transition and crystallization temperatures have been measured at different heating rates, and the crystallization activation energy for each composition and heat event bas been calculated. Isothermal crystallization gives an alternative method of determining the activation energy according to the Arrhenius equation. Contradictory requirements for the conditions of martensitic transformation and good glass forming ability is discussed.

  10. Characterization of Rust Layer Formed on Low Alloy Steel Exposed in Marine Atmosphere

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The iron rust phases formed on Iow alloy steels containing different quantities of Cr element have been characterizedusing EPMA, Raman spectroscopy, TEM, optical microscopy etc. The ion selective properties of synthesized rust filmswith the same phase constituent as the atmospheric corrosion products were investigated using self-made apparatus.The results showed that corrosion loss of steels exposed in marine atmosphere decreased rapidly as the Cr contentof the steel was increased. Cr-containing steels were covered by a uniform compacted rust layer composed of fineparticles with an average diameter of several nanometers. Inner rust layer of Cr-containing steel (2 mass fraction)was composed of α-CrxFel-xOOH, with Cr content of about 5 mass fraction. Such rust layer showed cation selectiveproperty, and could depress the penetration of Cl- to contact substrate steel directly.

  11. Effect of Aluminium Addition on Glass Forming Ability of Nd55-xAl10+xFe15Co20 (x=0, 5, 10) Alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Nd55-xAl10+xCo20Fe15 (x=0, 5, 10) bulk glass-forming alloys with distinct glass transition in differential scanning calorimetry (DSC) traces were obtained by suction casting. The glass forming ability (GFA) of the alloys was investigated. It was found that the reduced glass transition temperature (Trg) and the parameter γ of the alloys increased with the increasing concentration of Al. The glass formation enthalpy of the alloys was calculated based on Miedema′s model, and it was suggested that the GFA of the alloys could be enhanced by the decrease of the glass formation enthalpy with Al additions.

  12. Material characterization and finite element simulations of aluminum alloy sheets during non-isothermal forming process

    Science.gov (United States)

    Zhang, Nan

    The utilization of more non-ferrous materials is one of the key factors to succeed out of the constantly increasing demand for lightweight vehicles in automotive sector. Aluminum-magnesium alloys have been identified as the most promising substitutions to the conventional steel without significant compromise in structural stiffness and strength. However, the conventional forming methods to deform the aluminum alloy sheets are either costly or insufficient in formability which limit the wide applications of aluminum alloy sheets. A recently proposed non-isothermal hot stamping approach, which is also referred as Hot Blank - Cold Die (HB-CD) stamping, aims at fitting the commercial grade aluminum alloy sheets, such as AA5XXX and AA7XXX, into high-volume and cost-effective production for automotive sector. In essence, HB-CD is a mutation of the conventional hot stamping approach for boron steel (22MnB5) which deforms the hot blank within the cold tool set. By elevating the operation temperature, the formability of aluminum alloy sheets can be significantly improved. Meanwhile, heating the blank only and deforming within the cold tool sets allow to reduce the energy and time consumed. This research work aims at conducting a comprehensive investigation of HB-CD with particular focuses on material characterization, constitutive modeling and coupled thermo-mechanical finite element simulations with validation. The material properties of AA5182-O, a popular commercial grade of aluminum alloy sheet in automotive sector, are obtained through isothermal tensile testing at temperatures from 25° to 300°, covering a quasi-static strain-rate range (0.001--0.1s-1). As the state-of-the-art non-contact strain measurement technique, digital image correlation (DIC) system is utilized to evaluate the stress-strain curves as well as to reveal the details of material deformation with full-field and multi-axis strain measurement. Material anisotropy is characterized by extracting the

  13. Pack Aluminide Coatings Formed at 650℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Z.D.Xiang; S.R.Rose; P.K.Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-1Mo (wt.%) alloy steel by pack cementation at 650℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ~C in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential A1 oxidation.

  14. Pack Aluminide Coatings Formed at 650 ℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Institute of Scientific and Technical Information of China (English)

    Z. D. Xiang; S. R. Rose; P. K. Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-lMo (wt.%)alloy steel by pack cementation at 650 ℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ℃ in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential Al oxidation.

  15. Existing form and effect of zirconium in pure Mg, Mg-Yb, and Mg-Zn-Yb alloys

    Institute of Scientific and Technical Information of China (English)

    YU Wenbin; HE Hong; LI Chunmei; LI Qing; LIU Zhiyi; QIN Bing

    2009-01-01

    The existing form and grain refining effects of small zirconium addition in pure Mg, Mg-Yb and Mg-Zn binary alloys, and Mg-Zn-Yb ternary alloy (ZK60-Yb) were investigated. The results show that Zr element exists mainly in single and cluster particles of pure α-Zr or Zn-Zr compounds inside grains and at grain boundaries. Only the particles located in the interior of grains can act as the nucleus for α-Mg growth and effectively promote the formation of Fine equiaxed grains. The broken and dispersed Zr-rich particles produced during the hot extrusion process can form nebulous banded structure in which these free particles may act as obstacles to dislocation motion in wrought magnesium alloys.

  16. Forming of Hollow Shaft Forging From Titanium Alloy Ti6Al4V by Means of Rotary Compression

    Directory of Open Access Journals (Sweden)

    Tomczak J.

    2015-04-01

    Full Text Available This paper presents chosen results of theoretical-experimental works concerning forming of hollow shafts forgings from titanium alloys, which are applied in aviation industry. At the first stage of conducted analysis, the forging forming process was modeled by means of finite element method. Calculations were made using software Simufact Forming. On the basis of performed simulations optimal parameters of rotary compression process were determined. Next, experimental tests of forging forming in laboratory conditions were made. For the research needs, a forging aggregate, designed by the Authors, was used. Conducted research works confirmed the possibility of metal forming (by means of rotary compression of hollow shafts from hard workable titanium alloys. Numerous advantages of rotary compression process, make it attractive both for low series production (aircraft industry and for mass production (automotive industry.

  17. Photoelectrochemical study of nickel base alloys oxide films formed at high temperature and high pressure water

    Energy Technology Data Exchange (ETDEWEB)

    Marchetti, L. [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Perrin, S., E-mail: steph.perrin@cea.f [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Wouters, Y. [SIMaP, CNRS/INP-Grenoble/UJF F-38402, Saint Martin d' Heres Cedex (France); Martin, F. [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Pijolat, M. [LPMG-UMR CNRS 5148, Centre SPIN, Ecole Nationale Superieure des Mines, 158 Cours Fauriel, F-42023 Saint-Etienne (France)

    2010-07-30

    The oxide film formed on nickel base alloys at high temperature and high pressure water exhibits semi-conducting properties evidenced by photocurrent generation when exposed to monochromatic light. The use of macro- and micro-photoelectrochemical techniques (PEC and MPEC) aims to identify the different semiconductor phases and their distribution in the oxide film. Three different nickel base alloys were corroded in recirculation loop at 325 {sup o}C in pressurised water reactor primary coolant conditions for different exposition durations. PEC experiments on these materials enable to obtain macroscopic energy spectra showing three contributions. The first one, with a band gap around 2.2 eV, was attributed to the presence of nickel hydroxide and/or nickel ferrite. The second one, with a band gap around 3.5 eV, was attributed to Cr{sub 2}O{sub 3}. The last contribution, with a band gap in the range of 4.1-4.5 eV, was attributed to the spinel phase Ni{sub 1-x}Fe{sub x}Cr{sub 2}O{sub 4}. In addition, macroscopic potential spectra recorded at different energies highlight n-type semi-conduction behaviours for both oxides, Cr{sub 2}O{sub 3} and Ni{sub 1-x}Fe{sub x}Cr{sub 2}O{sub 4}. Moreover, MPEC images recorded at different energies exhibit contrasted regions in photocurrent, describing the distribution of nickel hydroxide and/or nickel ferrite and Cr{sub 2}O{sub 3} in the oxide film at a micron scale. It is concluded that PEC techniques represent a sensitive and powerful way to locally analyse the various semiconductor phases in the oxide scale.

  18. Influence of Si on glass forming ability and properties of the bulk amorphous alloy Mg60Cu30Y10

    International Nuclear Information System (INIS)

    Research highlights: → The partial substitution of Cu by the right amount of Si increases the glass forming ability of the bulk amorphous alloy Mg60Cu30Y10. → The serrations size of Mg60Cu30-xY10Six is dependent on the content of Si. → The creep displacement of Mg60Cu30-xY10Six alloys decrease with increasing Si content. → The elastic modulus and nano-hardness of Mg60Cu30-xY10Six are dependent on the Si content. - Abstract: We studied the influence of partially replacing Cu by Si in the bulk amorphous alloy Mg30Cu30Y10. Glass forming ability (GFA), examined using X-ray diffraction and a differential scanning calorimeter, was increased at 1% Si, but decreased for larger Si concentrations. Nano-indentation measured nano-hardness, elastic modulus and load-displacement curves. The elastic modulus and nano-hardness increased with increasing Si content to a maximum at 2.5%. The load-displacement curves during nano-indentation revealed displacement serrations. These increased with decreasing loading rates, decreased with increasing Si content. The load-displacement curves also indicated that these bulk amorphous alloys exhibited primary creep at room temperature just like other high strength alloys. The creep displacement decreased with increasing Si content.

  19. Electronic Properties of Passive Films Formed on G3 and G30 Nickel-based Alloys in Bicarbonate/Carbonate Buffer Solution

    Institute of Scientific and Technical Information of China (English)

    LI Dang-guo; WANG Jia-dao; CHEN Da-rong

    2011-01-01

    The electronic properties of passive films formed on G3 and G30 alloys in bicarbonate/carbonate buffer solution were comparatively studied by electrochemical impedance spectra(EIS) and Mott-Schottky analysis, the chemical composition of the passive film formed on G3 alloy was detected by X-ray photoelectron spectroscopy (XPS). The results show that passive film on G3 alloy had better protection than that on G30 alloy. The transfer resistance, film resistance and diffusion resistance of the passive films on both alloys increased with increasing formation potential, prolonging formation time, increasing pH value, decreasing formation temperature, and decreasing chloride and sulphide ions concentration. Mott-Schottky plot reveals that the passive films on the two alloys show a p-n semi-conductive character. XPS analysis indicates that the passive film on G3 alloy was composed of an inner Cr oxide and an outer Fe, Mo/Ni oxides.

  20. Material modelling for creep-age forming of aluminium alloy 7B04

    Directory of Open Access Journals (Sweden)

    Lam Aaron C.L.

    2015-01-01

    Full Text Available This paper presents a study on the creep-ageing behaviour of a peak-aged aluminium alloy 7B04 under different tensile loads at 115oC and subsequently modelling it for creep-age forming (CAF applications. Mechanical properties and microstructural evolutions of creep-aged specimens were investigated. The material was modelled using a set of unified constitutive equations, which not only captures the material's creep deformation but also takes into account yield strength contributions from solid solution hardening, age hardening and dislocation hardening during creep-ageing. A possible application of the present work is demonstrated by implementing the determined material model into a commercial finite element analysis solver via a user-defined subroutine for springback prediction of creep-age formed plates. A good agreement is observed between the simulated springback values and experimental results. This material model now enables further investigations of 7B04 under various CAF scenarios to be conducted inexpensively via computational modelling.

  1. Influence of Kinetic and Thermodynamic Factors on the Glass-Forming Ability of Zirconium-Based Bulk Amorphous Alloys

    OpenAIRE

    Mukherjee, S.; Schroers, J.; Johnson, W. L.; Rhim, W. K.

    2005-01-01

    The time-temperature-transformation curves for three zirconium-based bulk amorphous alloys are measured to identify the primary factors influencing their glass-forming ability. The melt viscosity is found to have the most pronounced influence on the glass-forming ability compared to other thermodynamic factors. Surprisingly, it is found that the better glass former has a lower crystal-melt interfacial tension. This contradictory finding is explained by the icosahedral short-range order of the...

  2. Studies of Nucleation and Growth, Specific Heat and Viscosity of Undercooled Melts of Quasicrystals and Polytetrahedral-Phase-Forming Alloys

    Science.gov (United States)

    Kelton, K. F.; Gangopadhyay, A. K.; Lee, G. W.; Hyers, R. W.; Rogers, J. R.; Robinson, M. B.; Rathz, T. J.; Krishnan, S.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The local atomic structures of undercooled liquid metals are presumed to be icosahedral; this order is incompatible with translational periodicity, constituting a barrier to the nucleation of the crystal phase. The extended atomic structure of the icosahedral quasicrystal (i-phase) is similar to that presumed in the undercooled liquid. Therefore, a comparison of the maximum undercooling in alloys that form the i-phase with those that form crystal phases provides a probe of the liquid structure.

  3. The behaviour of entrainment defects formed in commercial purity Mg alloy cast under a cover gas of SF6

    Science.gov (United States)

    Li, T.; Griffiths, W. D.

    2016-03-01

    In the casting of light alloys, the oxidised film on the melt surface can be folded due to surface turbulence, thus forming entrainment defects that have a significant negative effect on the mechanical properties of castings. Previous researchers reported that the surface film of Mg alloys formed in an atmosphere containing SF6 had a complicated structure composed of MgO and MgF2. The work reported here aims to investigate the behaviour of entrainment defects formed in magnesium alloys protected by SF6-containing atmospheres. Tensile test bars of commercial purity Mg were cast in an unsealed environment under a cover gas of pure SF6. 34Scanning electron microscopy (SEM) of the fracture surface of the test bars indicated entrainment defects that consisted of symmetrical films containing MgO, but also sulphur and fluorine. The results of these examinations of the symmetrical films were used to infer the potential formation and development of entrainment defects in commercial purity Mg alloy.

  4. Composition and hardness of mullite coatings formed with direct current power supply on LY12 aluminum alloy surface

    Institute of Scientific and Technical Information of China (English)

    XIN Shi-gang; JIANG Zhao-hua; LI Yan-ping; ZHANG Ji-lin

    2005-01-01

    The surface modification of aluminum and its alloys using plasma technology is increasingly being investigated. Thick ceramic coatings with high hardness on aluminum alloys can be prepared successfully using a micro-plasma oxidation (MPO) technique. In this work, the composition, microstructure and elemental distribution of ceramic coatings formed by MPO on LY 12 aluminum alloy and its hardness are investigated using XRD, EPMA and microhardness instruments. The results show that the ceramic coatings consist of mullite, γ -Al2 O3 and a lot of amorphous matter. The content of silicon in the coatings increases from interface to the coatings, however, the content of aluminum decreases along this direction. The maximum hardness of ceramic coatings is up to 9. 2 GPa.

  5. Heat content of liquid Fe-Cu-Si alloys formed in the melting treatment process of domestic waste incineration residue

    International Nuclear Information System (INIS)

    Some new melting processes for the ash have been developed to solve the problems on increasing volume of ash generated from municipal waste incinerators. The metal phase formed in this melting process generally consists of Fe-Cu-Si-P-C containing a small amount of other heavy metals, but their phase equilibria and physico-chemical properties are unknown. The present work aimed at determining the thermochemical properties of liquid Fe-Cu-Si alloys, which establish the basic system in this melting process. The heat contents of liquid Fe, Fe-Cu and Fe-Cu-Si alloys have been directly measured with a drop calorimeter at mainly 2073 K in the present work. The observed heat content and the enthalpy of mixing of the alloys were assessed by a thermodynamic model. The input energy which should be supplied to melt the metal phase in the new melting treatment process was also discussed. (orig.)

  6. Surface structure of crystalline and amorphous chromia catalysts for the selective catalytic reduction of nitric oxide. 2. Diffuse reflectance FTIR study of thermal treatment and oxygen adsorption

    Energy Technology Data Exchange (ETDEWEB)

    Schraml-Marth, M.; Wokaun, A. (Univ. of Bayreuth (Germany)); Curry-Hyde, H.E.; Baiker, A. (Swiss Federal Inst. of Tech., Zuerich (Switzerland))

    1992-02-01

    The activation of crystalline and amorphous chromia surfaces by thermal pretreatment in argon and oxygen adsorption at 473 K has been studied by diffuse reflectance FTIR and Raman spectroscopy. The formation of coordinatively unsaturated chromium sites during thermal activation is monitored by observing the evolution of Cr{double bond}O stretching absorptions both in the fundamental and overtone regions of the FTIR spectrum. On {alpha}-Cr{sub 2}O{sub 3}, labile surface oxygen species are largely removed at 498 K, whereas on the amorphous chromia surface, labile oxygen is more tightly bound. As a consequence, coordinatively unsaturated chromium sites are generated on amorphous chromia to a lesser extent than on {alpha}-Cr{sub 2}O{sub 3}. Upon high-temperature oxygen treatment, O{sub 2} is dissociatively adsorbed. Coordinatively unsaturated sites are occupied by the added oxygen, as manifested by an increase in the number of Cr{double bond}O oscillators. Fine structure in the Cr{double bond}O absorptions of the amorphous chromia is observed for the first time, and is tentatively assigned to various types of surface sites. Raman spectroscopic characterization of the amorphous chromia surface reveals laser-induced dehydration and creation of coordinatively unsaturated surface Cr{double bond}O sites, accompanied by progressive crystallization of the amorphous substrate. Differences between crystalline and amorphous chromia with respect to their SCR activity are correlated with the higher density of labile oxygen species available on the surface of amorphous chromia under SCR reaction conditions (423-473 K).

  7. Characterization of plasma electrolytic oxide formed onAZ91 Mg alloy in KMnO4 electrolyte

    Institute of Scientific and Technical Information of China (English)

    Duck-Young HWANG; Ki-Ryong SHIN; Bongyoung YOO; Dong-Heon LEE; Deok-Yong PARK; Dong-Hyuk SHIN

    2009-01-01

    The aim of this work is to investigate microstructure, corrosion resistance characteristics and nanohardness of the oxide layer on AZ91 Mg alloy by applying different voltage with KMnO4 contained solution. There are lots of closed pores that are filled with another oxide compound compared with the typical surface morphology with pore coated until 350 V of coating voltage. The thickness of oxide layer increases with increasing coating voltage. The oxide layer formed on AZ91 Mg alloy in electrolyte with potassium permanganate consists of MgO and Mn2O3. Corrosion potential of the oxide layer on AZ91 Mg alloy obtained at different plasma electrolytic oxidation(PEO) reaction stages increases with increasing coating voltage. The corrosion resistance of AZ91 Mg alloy depends on the existence of the manganese oxide in the oxide layer. The inner barrier layer composed of the MgO and Mn2O3 may serve as diffusion barrier to enhance the corrosion resistance and may partially explain the excellent anti-corrosion performance in corrosion test. Nanohardness values increase with increasing coating voltage. The increase in the nanohardness may be due to the effect of manganese oxide in the oxide layer on AZ91 Mg alloy coated from electrolyte containing KMnO4.

  8. Stress and adhesion of chromia-rich scales on ferritic stainless steels in relation with spallation

    Directory of Open Access Journals (Sweden)

    A. Galerie

    2004-03-01

    Full Text Available The relation between chromia scale spallation during oxidation or cooling down of ferritic stainless steels is generally discussed in terms of mechanical stresses induced by volume changes or differential thermal expansion. In the present paper, growth and thermal stress measurements in scales grown on different ferritic steel grades have shown that the main stress accumulation occurs during isothermal scale growth and that thermal stresses are of minor importance. However, when spallation occurs, it is always during cooling down. Steel-oxide interface undulation seems to play a major role at this stage, thus relating spallation to the metal mechanical properties, thickness and surface preparation. A major influence on spallation of the minor stabilizing elements of the steels was observed which could not be related to any difference in stress state. Therefore, an original inverted blister test was developed to derive quantitative values of the metal-oxide adhesion energy. These values clearly confirmed that this parameter was influenced by scale thickness and by minor additions, titanium greatly increasing adhesion whereas niobium decreased it.

  9. Numerical simulation of the bulk forming processes for 1345 aluminum alloy billets

    Directory of Open Access Journals (Sweden)

    Fakhreddine. KHEROUF

    2015-08-01

    Full Text Available This paper presents an improved numerical simulation of bulk metal forming processes. It takes into the account the advanced formalism of large displacements and large deformations. Also, the interface workpiece formalism in considered. Metallographic studies are conducted to determine the evolution of the micro hardness as a function of annealing time and that to characterize accurately the plastic range of aluminum alloy for a range of plasticity 120%. The obtained results of metallographic studies are used to simulate a hot upsetting under the friction law of the plastic wave. Several simulations of forging operations of an axisymmetric billet by a rigid axisymmetric conical tool are performed with ABAQUS/standard computer code and that for preheated billets from 20 °C to 500 °C. The numerical study of the evolution of the normal stress at the interface has shown that the latter is independent of the tool roughness for a temperature close to 500 °C. The numerical study also allowed us to define the three areas of forging whatever cold; warm and hot forging. The effects of friction coefficient on the metal flow and contact pressure are numerically explored.

  10. Non-contact sheet forming using lasers applied to a high strength aluminum alloy

    Directory of Open Access Journals (Sweden)

    Rafael Humberto Mota Siqueira

    2016-07-01

    Full Text Available Laser beam forming (LBF is a contactless mechanical process accomplished by the introduction of thermal stresses on the surface of a material using a laser in order to induce plastic deformation. In this work, LBF was performed on 1.6 mm thick sheets of a high strength aluminum alloy, AA6013-T4 class by using a defocused continuous Yb-fiber laser beam of 0.6 mm in diameter on the sheet top surface. The laser power and process speed were varied from 200 W to 2000 W and from 3 to 30 mm/s, respectively. For these experimental conditions, the bending angle of the sheet ranged from 0.1° to 2.5° per run. In the highest bending angle condition, 1000 W and 30 mm/s, the depth of remelted pool was 0.6 mm and the microstructure near the plate bottom surface remained unaltered. For the whole set of experimental conditions, the hardness remained constant at approximately 100 HV, which is similar to the base material. In order to verify the applicability of the method, some previously T-welded sheets were straightened. The method was efficient in correcting the distortion of the sheets with a bending angle up to 5°.

  11. Morphological and Chemical Relationships in Nanotubes Formed by Anodizing of Ti6al4v Alloy

    Directory of Open Access Journals (Sweden)

    Kaczmarek- Pawelska A.

    2014-12-01

    Full Text Available The electrochemical formation of oxide nanotubes on the Ti6Al4V alloy has been so far difficult due to easy dissolution of vanadium reach β-phase of the two phase material. Due to the topographical heterogeneity of the anodic layer in nano and microscale at anodizing of the Ti6Al4V alloy we focused to establish the relationships between nanotube diameters on both phases of the alloy and fluorides concentration in electrolyte. We studied the effect of fluoride concentration (0.5-0.7 wt.% in 99% ethylene glycol on morphological parameters of nanotube layer on the Ti6Al4V alloy anodized at 20V for 20 min. Nanotubes with diameter ~40-50 nm ±5nm on the entire Ti6Al4V alloy surface in electrolyte containing 0.6% wt. NH4F were obtained. Microscale roughness studies revealed that nanotubular layer on α-phase is thicker than on β-phase. The annealing of nanotube layers at 600°C for 2h in air, nitrogen and argon, typically performed to improve their electrical properties, influenced chemical composition and morphology of nanotubes on the Ti6Al4V alloy. The vanadium oxides (VO2, V2O3, V2O5 were present in surface nanotube layer covering both phases of the alloy and the shape of nanotubes was preserved after annealing in nitrogen.

  12. Studies of Nucleation and Growth, Specific Heat and Viscosity of Undercooled Melts of Quasicrystals and Polytetrehedral-Phase-Forming Alloys

    Science.gov (United States)

    2003-01-01

    By investigating the properties of quasicrystals and quasicrystal-forming liquid alloys, we may determine the role of ordering of the liquid phase in the formation of quasicrystals, leading to a better fundamental understanding of both the quasicrystal and the liquid. A quasicrystal is solid characterized by a symmetric but non-periodic arrangement of atoms, usually in the form of an icosahedron (12 atoms, 20 triangular faces). It is theorized that the short-range order in liquids takes this same form. The degree of ordering depends on the temperature of the liquid, and affects many of the liquid s properties, including specific heat, viscosity, and electrical resistivity. The MSFC role in this project includes solidification studies, phase diagram determination, and thermophysical property measurements on the liquid quasicrystal-forming alloys, all by electrostatic levitation (ESL). The viscosity of liquid quasicrystal-forming alloys is measured by the oscillating drop method, both in the stable and undercooled liquid state. The specific heat of solid, undercooled liquid, and stable liquid are measured by the radiative cooling rate of the droplets.

  13. Effect of Yttrium Addition on Glass Forming Ability of ZrCuAlSi Alloy

    International Nuclear Information System (INIS)

    The effect of yttrium addition on glass formation of a ZrCuAlSi alloy is investigated. The maximum diameter 8mm of the glassy rods for (Zr46.3Cu43.3Al8.9Si1.5)100−xYx alloy with x = 2.5 is obtained by copper mould casting. Apparent enhancement of the glass formation ability is found with addition of yttrium, mainly due to the purification of the alloy melt and the suppression of formation of the primary phases by yttrium. (condensed matter: structure, mechanical and thermal properties)

  14. New short T6 heat treatments for aluminium silicon alloys obtained by semisolid forming

    OpenAIRE

    Menargues Muñoz, Sergi; Martín Fuentes, Enrique; Baile Puig, Maria Teresa; Picas Barrachina, Josep Anton

    2014-01-01

    In this work the heat treatment response of SSM processed A356 and A357 casting alloys was analysed. The development of a new T6 heat treatment, with solution times less than 30 mm has been allowed. In this new short heat treatment, the alloy showed better mechanical properties compared to the same alloy which heat treated in standard conditions (solution time between 6 h and 8 h). This new heat treatment, carried out at the solution temperature of 540 degrees C, enabled the complete magnesiu...

  15. Corrosion-resistant ZSM-5 zeolite coatings formed on Mg-Li alloy by hot-pressing

    International Nuclear Information System (INIS)

    Graphical abstract: Display Omitted Research highlights: → Form ZSM-5 coatings on Mg-Li alloy. → The method of hot-pressing was used to form coatings. → The corrosion behaviors of ZSM-5 coatings were studied. → The corrosion mechanism of ZSM-5 coatings with different organic amines was studied. → The stereo-hindrance effect of organic amines to corrosion resistant was studied. - Abstract: Here we report a novel approach of hot-pressing, adapted to assembly ZSM-5 (Zeolite Socony Mobile-Five) coatings on Mg-Li alloy. X-ray diffraction (XRD) patterns and scanning electron microscopy (SEM) images show that ZSM-5 coatings are uniform and compact. The ZSM-5 exhibits a pure MFI structure. The corrosion behaviors of Mg-Li alloy and ZSM-5 coatings are investigated by electrochemical and immersion tests. The results indicate that ZSM-5 coatings improved the corrosion resistance of Mg-Li alloy, which is related to templates blocking the pores of ZSM-5. The concept of hot-pressing introduced here may be helpful to assemble uniform coatings on other substrates.

  16. Vacuum Plasma Spray Formed High Transition Temperature Shape Memory Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Smart materials control of aero-surfaces based on shape memory alloys (SMA) is seeing increased use for improving of future subsonic fixed wing aircraft...

  17. Interionic pair potentials and partial structure factors of compound-forming quaternary NaSn liquid alloy: First principle approach

    Indian Academy of Sciences (India)

    Anil Thakur; P K Ahluwalia

    2007-10-01

    In this paper formulae for partial structure factors have been used to study partial structure factors of compound-forming quaternary liquid alloys by considering Hoshino's m-component hard-sphere mixture, which is based on Percus-Yevic equation of Hiroike. Formulae are applied to NaSn (Na, Sn, NaSn, Na3Sn) which is considered as a quaternary liquid mixture with the formation of two compounds simultaneously. We have compared the total structure factors for ternary and quaternary alloys with experimental total structure factors which are found to be in good agreement. This suggests that, for suitable stoichiometric composition, two compounds are formed simultaneously. The hard-sphere diameters needed have been calculated using Troullier and Martins ab-initio pseudopotentials.

  18. The Effect of Variable Blank-Holder Forces on the Formability of Aluminum Alloy Sheets during Sheet Metal Forming

    Institute of Scientific and Technical Information of China (English)

    Sun Chengzhi; Chen Guanlong; Lin Zhongqin

    2004-01-01

    In this paper, the effect of variable Blank-holder forces (VBHF) on the strain path during sheet metal forming has been investigated by numerical simulation and experiments. The formability of select aluminum alloy sheet was evaluated by theory prediction of forming limit curve based on the M-K method. The effect of different VBHF on the formability was presented. In order to verify the predictions of strain path, experiments are being carried out using a recently-built multi-points variable blank-holder forces hydraulic press. The results show that large side BHF with small comer BHF during rectangular box deep drawing can improve the formability of the selected aluminum alloy sheet

  19. Effect of temperature and dissolved hydrogen on oxide films formed on Ni and Alloy 182 in simulated PWR water

    Science.gov (United States)

    Mendonça, R.; Bosch, R.-W.; Van Renterghem, W.; Vankeerberghen, M.; de Araújo Figueiredo, C.

    2016-08-01

    Alloy 182 is a nickel-based weld metal, which is susceptible to stress corrosion cracking in PWR primary water. It shows a peak in SCC susceptibility at a certain temperature and hydrogen concentration. This peak is related to the electrochemical condition where the Ni to NiO transition takes place. One hypothesis is that the oxide layer at this condition is not properly developed and so the material is not optimally protected against SCC. Therefore the oxide layer formed on Alloy 182 is investigated as a function of the dissolved hydrogen concentration and temperature around this Ni/NiO transition. Exposure tests were performed with Alloy 182 and Ni coupons in a PWR environment at temperatures between 300 °C and 345 °C and dissolved hydrogen concentration between 5 and 35 cc (STP)H2/kg. Post-test analysis of the formed oxide layers were carried out by SEM, EDS and XPS. The exposure tests with Ni coupons showed that the Ni/NiO transition curve is at a higher temperature than the curve based on thermodynamic calculations. The exposure tests with Alloy 182 showed that oxide layers were present at all temperatures, but that the morphology changed from spinel crystals to needle like oxides when the Ni/NiO transition curve was approached. Oxide layers were present below the Ni/NiO transition curve i.e. when the Ni coupon was still free of oxides. In addition an evolved slip dissolution model was proposed that could explain the observed experimental results and the peak in SCC susceptibility for Ni-based alloys around the Ni/NiO transition.

  20. Modeling and Simulation of the Microstructure Evolution of the Gas-atomized Alloy Droplets during Spray Forming

    Institute of Scientific and Technical Information of China (English)

    Jiuzhou ZHAO; Dongming LIU; Hengqiang YE

    2003-01-01

    In order to understand the solidification process of an atomized droplet and predict the fraction solidification ofdroplets with flight distance during spray forming, a numerical model based on the population dynamics approach isdeveloped to describe the microstructure evolution under the common action of the nucleation and growth of grains.The model is coupled with droplets heat transfer controlling equations and solved for Al-4.5 wt pct Cu alloy. It isdemonstrated that the numerical results describe the solidification process well.

  1. Finite element analysis and experiment research on aluminum alloy ladder bowl with viscous pressure forming(VPF)

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The process parameters of aluminum alloy ladder bowl with viscous pressure forming and solid metal punch forming were numerically simulated by commercial finite element software DEFORM.The influence of blank holder pressure(BHP)on the formability of sheet metal was investigated.It was found that lower BHP does benefit to the distribution of thickness both with VPF and with solid punch forming.The forming force needed in VPF is bigger than that of with solid punch forming at the same stroke.The distribution of thickness with VPF is more uniform than that of with solid punch forming.Compared with solid punch forming,the damage values of workpiece at the top convex comer are lower by VPF.It was also shown that fracture tendency could be reduced with VPF,so that means the formability is improved.At the same time,aluminum alloy ladder bowl was manufactured with VPF.The results show that the simulation results are in agreement with the experimental data very well.

  2. Microstructure and Deformation Behavior of Ti-10V-2Fe-3Al Alloy during Hot Forming Process

    Institute of Scientific and Technical Information of China (English)

    GUAN Renguo; ZHAO Zhanyong; Choi KS; Lee CS

    2015-01-01

    The microstructure evolution and formability of Ti-10V-2Fe-3Al alloy related to the initial microstructures and processing variables were investigated during hot forming process. The experimental results show that theα-phase growth is controlled by solute diffusion during the heat treatment processes. Four different microstructures were established by combinations of several heat treatments, and Ti-10V-2Fe-3Al alloy shows excellent formability both above and below theβ transus temperature. The alloy possesses low deformation resistance and active restoration mechanism during the deformation. A constitutive equation describing the hot deformation behavior of Ti-10V-2Fe-3Al alloy was obtained. Higher lfow stress was observed for the acicular morphology ofαphase in microstructures with large aspect ratios as compared with that of small aspect ratios. Due to the dynamic recovery in softβphase, and the dynamic recrystallization and breakage of acicularα-phase, lfow softening occurred signiifcantly during deformation. Dynamic recrystallization also occurred especially in the severely deformed regions of forged parts.

  3. Complete Maps for the Internal Oxidation of Ideal Ternary Alloys Forming Insoluble Oxides under High Oxidant Pressures

    Institute of Scientific and Technical Information of China (English)

    F.GESMUNDO; S.WANG; Y.NIU

    2009-01-01

    This paper presents an analysis of the conditions of stability of the different forms of internal oxidation of ideal ternary A-B-C alloys, where A is the most noble and C the most reactive component, forming insoluble oxide and exposed to high pressures of a single oxidant. The treatment, based on an extension to ternary alloys of Wagner's criterion for the transition from internal to external oxidation in binary alloys, allows to predict the existence of three different forms of internal oxidation. In fact, in addition to the most common kinds of internal attack, involving the coupled internal oxidation of B+C beneath external AO scales and the internal oxidation of C beneath external BO scales, a third mode, involving the internal oxidation of C beneath external scales composed of mixtures of AO+BO, becomes also possible under special conditions. A combination of the boundary conditions for the existence of these different types of internal oxidation allows to predict three different kinds of complete maps for the internal oxidation in these systems, one of which involves only two modes, while the other two involve all the three possible modes of internal oxidation.

  4. Microstructural evolution of aluminium/Al–Ni–Sm glass forming alloy laminates obtained by Controlled Accumulative Roll Bonding

    Energy Technology Data Exchange (ETDEWEB)

    Anghelus, Adrian, E-mail: anghelus.adrian@yahoo.com; Avettand-Fènoël, Marie-Noëlle, E-mail: marie-noelle.avettand-fenoel@univ-lille1.fr; Cordier, Catherine, E-mail: catherine.cordier@univ-lille1.fr; Taillard, Roland, E-mail: roland.taillard@univ-lille1.fr

    2015-05-15

    Highlights: • Elaboration of a UFG material by controlled ARB of Al/glass forming alloy multilayers. • Effect of the crystalline or amorphous nature of the reinforcement on the formability. • Investigation of the thermo-mechanical stability of the metallic glass. - Abstract: The current work deals with the early steps of the unprecedented elaboration of aluminium/Al based glass forming alloy laminates by only accumulative rolling at room temperature. The Al{sub 1−(x+y)}Ni{sub x}Sm{sub y} metallic glass forming alloy was introduced either in its original amorphous state or after total crystallization. This change of atomic structure, and therefore of both thermal and thermo-mechanical stability and mechanical behaviour, is shown to govern at once the processing parameters, the uniformity of the laminates microstructure and the bond strength at the matrix-reinforcement interfaces. The potential of the process so as to synthesize composite materials with a stable ultrafine structure is finally outlined.

  5. Inner and outer pressure forming of nickel based super-alloy thin-walled part with variable diameter sections

    Institute of Scientific and Technical Information of China (English)

    WANG Zhong-jin; GAO Tie-jun

    2008-01-01

    A novel forming method of nickel based super-alloy thin-walled part with variable diameter sections was proposed by using inner and outer pressure with the visco-elasto-plastic pressure-carrying medium at room temperature, and the principle of the method was provided. Experiments and FE simulations were carried out to analyze the deformation characteristics for the part with larger variable diameter ratio (35%). The results show that visco-elasto-plastic pressure-carrying medium can meet the requirements of the room-temperature deformation condition for nickel based super-alloy sheet. The inner and outer pressure forming with the visco-elasto-plastic pressure-carrying medium can meet the requirements of dimensional accuracy for the thin-walled part with variable diameter sections. The thinning of wall-thickness is less than 4%. This method provides a new approach for near-net shape forming of nickel based super-alloy thin-walled parts with variable diameter sections.

  6. Effect of Pressure on Microstructure and Mechanical Properties of AM60B Alloy Used for Motorcycle Wheels Formed by Double Control Forming

    Institute of Scientific and Technical Information of China (English)

    Jufu Jiang; Yuansheng Cheng; Zhiming Du; Jun Liu; Yuanfa Li; Shoujing Luo

    2013-01-01

    A set of novel forming die combining the advantages of dies casting and forging was designed,by which double control forming idea was firstly proposed.The motorcycle wheel made of AM60B alloy was used as the typical component to demonstrate advantages of the double control forming.The effect of pressure on the mechanical properties and microstructure of the parts formed by double control forming was investigated.The results showed that high mechanical properties and complex shape were achieved in the parts formed by double control forming.Compared to die casting,the mechanical properties of the formed part significantly increased and the microstructure changed from the coarse dendrites to fine aquiaxed grains.The shrinkage voids and microcracks in the formed parts were obviously reduced or even completely eliminated with the increase of pressure.When a pressure of 4000 kN was applied,the optimal mechanical properties such as ultimate tensile strength of 265.6 MPa and elongation of 21% were achieved and the microstructure was characterized by fine and uniform equiaxed grains due to the large undercooling degree caused by the high pressure.

  7. Surface morphology of highly ordered nanotube formed and laser textured beta titanium alloys.

    Science.gov (United States)

    Kim, Jae-Un; Jeong, Yong-Hoon; Choe, Han-Cheol

    2013-03-01

    The aim of the present study is to produce and characterize a well-controlled surface texture on Ti-35Nb-xHf alloys to promote osseointegration. Ti-35Nb-xHf (x = 0, 3, 7 and 15 wt.%) alloys were prepared by arc melting and heat treated for 12 hr at 1000 degrees C in an argon atmosphere and then water quenching. For surface texturing, an amplified Ti: sapphire laser system was used for generating 184 femtosecond (FS, 10(-15) sec) laser pulses with the pulse energy over 30 mJ at a 1 kHz repetition rate with a central wavelength of 800 nm. The nanotube formation was achieved by anodizing a Ti-35Nb-xHf alloy in H3PO4 electrolytes containing 0.8 wt.% NaF at room temperature. The surface morphology of nano/micro structure will enhance osseointegration and cell adhesion.

  8. Finite element analysis of stiffness and static dent resistance of aluminum alloy double-curved panel in viscous pressure forming

    Institute of Scientific and Technical Information of China (English)

    LI Yi; WANG Zhong-Jin

    2009-01-01

    The static dent resistance performance of the aluminum alloy double-curved panel formed using viscous pressure forming (VPF) was studied by finite element analysis, which mainly considers the forming process conditions. The whole simulation consisting of three stages, i.e., forming, spring-back and static dent resistance, was carried out continuously using the finite element code ANSYS. The influence of blank holder pressure (BHP) and the drawbead on the stiffness and the static dent resistance of the panels formed using VPF was analyzed. The results show that the adequate setting of the drawbead can increase the plastic deformation of the double-curved panel, which is beneficial to the initial stiffness and the static dent resistance. There is an optimum BHP range for the stiffness and the static dent resistance.

  9. Microstructure evolution of laser solid forming of Ti-A1-V ternary system alloys from blended elemental powders

    Institute of Scientific and Technical Information of China (English)

    Hua Tan; Fengying Zhang; Jing Chen; Xin Lin; Weidong Huang

    2011-01-01

    @@ Morphology evolution of prior β grains of laser solid forming (LSF) Ti-xAl-yV (x ≤ 11,y ≤ 20) alloys from blended elemental powders is investigated.The formation mechanism of grain morphology is revealed by incorporating columnar to equiaxed transition (CET) mechanism during solidification.%Morphology evolution of prior β grains of laser solid forming (LSF) Ti-xAl-yV (x ≤ 11,y ≤ 20) alloys from blended elemental powders is investigated. The formation mechanism of grain morphology is revealed by incorporating columnar to equiaxed transition (CET) mechanism during solidification. The morphology of prior β grains of LSF Ti-6Al-yV changes from columnar to equiaxed grains with increasing element V content from 4 to 20 wt.-%. This agrees well with CET theoretical prediction. Likewise, the grain morphology of LSF Ti-xA1-2V from blended elemental powders changes from large columnar to small equiaxed with increasing A1 content from 2 to 11 wt.-%. The macro-morphologies of LSF Ti-8A1-2V and Ti-11A1-2V from blended elemental powders do not agree with CET predictions. This is caused by the increased disturbance effects of mixing enthalpy with increasing A1 content, generated in the alloying process of Ti, Al, and V in the molten pool.

  10. The effect of Gd addition on the glass-forming ability of Cu-Zr-Al alloy

    Energy Technology Data Exchange (ETDEWEB)

    Fu, H.M. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Faculty of Engineering and Surveying, University of Southern Queensland, Toowoomba QLD 4350 (Australia); Wang, H. [Faculty of Engineering and Surveying, University of Southern Queensland, Toowoomba QLD 4350 (Australia)]. E-mail: wangh@usq.edu.au; Zhang, H.F. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)]. E-mail: hfzhang@imr.ac.cn; Hu, Z.Q. [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)

    2006-07-15

    A new Cu-based bulk metallic glass of 10 mm diameter was successfully prepared by a conventional copper mold casting method using alloy Cu{sub 46}Zr{sub 45}Al{sub 7}Gd{sub 2}. The addition of Gd effectively alleviates the harmful effects of oxygen in the melt by the preferential formation of gadolinium oxide and significantly increases the glass-forming ability. The T {sub rg} = T {sub g}/T {sub m} reaches a maximum value of 0.694 for the Cu{sub 46}Zr{sub 45}Al{sub 7}Gd{sub 2} alloy, which is consistent with the experimental results.

  11. Cathodic cycling effects in the oxide films formed on zirconium alloys type AB2

    International Nuclear Information System (INIS)

    The passive behavior of ZrNi alloys near the rest potential is studied through in situ voltammetry, ellipsometry, and microscopic observation.A significant oxide layer growth is observed in aqueous 1 M KOH during the application of different potential programs currently used in the activation processes of the alloy.The understanding of both the alloy activation process and the hydrogen absorption process is important in the strategies employed for the design of electrodes for nickel metal hydride batteries.The kinetics of the oxide layer formation, under potential cycling in the cathodic region related to the rest potential, plays a significant role in the activation process of metal alloy.Cathodic potential cycling increases the thickness and decreases the compactness of the passive oxide layer.The protonation of the oxide decreases the barrier effect and makes the anodic polarization more effective.Potential cycling gives rise to increasing surface oxidation, hydrogen absorption and hydride formation, and produces the consequent fragmentation of the material mainly through grain limits (J.Solid State Eletrochem. in press)

  12. Simultaneous dehydrogenation of organic compounds and hydrogen removal by hydride forming alloys

    NARCIS (Netherlands)

    Appelman, W.J.T.M.; Kuczynski, M.; Versteeg, G.F.

    1992-01-01

    The applicability of hydrogen-absorbing metals in dehydrogenation reactions was investigated. Based on thermodynamic considerations, operating ranges were defined within which an increase of the reactant conversion can he achieved owing to an in situ hydrogen removal by the alloy. Low plateau pressu

  13. Thermo-mechanical Forming of Al–Mg–Si Alloys: Modeling and Experiments

    NARCIS (Netherlands)

    Kurukuri, S.; Boogaard, van den A.H.; Ghosh, M.; Miroux, A.; Barlat, F.; Moon, Y.H.; Lee, M.G.

    2010-01-01

    In an ongoing quest to realize lighter vehicles with improved fuel efficiency, deformation characteristics of the material AA 6016 is investigated. In the first part of this study, material behavior of Al–Mg–Si sheet alloy is investigated under different process (temperature and strain rate) and loa

  14. Microstructural features induced by spray forming of a ternary Pb–Sn–Sb alloy

    Indian Academy of Sciences (India)

    V C Srivastava; Anish Upadhyaya; S N Ojha

    2000-04-01

    An alloy containing Pb–12% Sn–12% Sb with small addition of copper and arsenic was spray deposited employing two different atomization gas pressure and nozzle to substrate distances. The temperature of the spray-deposit was measured during deposition at a distance of 2 and 10 mm above the substrate-deposit interface. Thermal profile data indicated small variation in temperature with time during deposition stage whereas during post deposition stage an exponential decrease in temperature was recorded. Second phase particle size along the thickness of the deposit varied from 4 to 8 m compared to 70 to 80 m size of these particles in the as cast alloy. Maximum porosity occurred in the section of the deposit near the contact surface of the substrate and also in its peripheral regions. X-ray diffraction analysis exhibited the formation of additional Cu2Sb phase in the spray-deposit and CuSn and Cu3.3Sb phases in atomized powders compared to that of the as cast alloy. The microstructural evolution during spray deposition of this alloy is discussed.

  15. Is Cu60Ti10Zr30 a bulk glass-forming alloy?

    DEFF Research Database (Denmark)

    Jiang, Jianzhong; Saida, J.; Kato, H.;

    2003-01-01

    and high-resolution transmission electron microscopy. Surprisingly, we found that the alloy in both geometries contains cubic nanometer-sized crystals of about 5-7 nm in diameter with a lattice parameter of 0.45 nm for ribbons and 7-15 nm in diameter with a lattice parameter of 0.42 nm for rods...

  16. INFLUENCE OF RARE EARTH DOPING ON MECHANICAL PROPERTY AND MICRO-STRUCTURE OF CHROMIA OXIDE FILM

    Institute of Scientific and Technical Information of China (English)

    JIN Huiming; FELIX Adriana

    2008-01-01

    The isothermal oxidizing kinetics of Co-40Cr alloy and its yttrium ion-implanted samples are studied at 1 000 ℃ in air by thermal-gravity analysis (TGA). Scanning electronic microscopy (SEM) is used to examine the Cr2O3 oxide film's morphology after oxidation. Acoustic emission (AE) method is used in situ for monitoring the cracking and spalling of oxide films formed on both samples during oxidizing and subsequent air-cooling stages. Theoretical model is proposed relating to the film fracture process and is used for analyzing the acoustic emission spectrum both on time domain and on AE-event number domain. It is found that yttrium implantation remarkably reduces the isothermal oxidizing rate of Co-40Cr and improves the anti-cracking and anti-spalling properties of Cr2O3 oxide film. The reasons for the improvement are mainly that the implanted yttrium reduced the grain size of Cr2O3 oxide, increased the high temperature plasticity of oxide film, and remarkably reduced the number and size of Cr2O3/Co-40Cr interfacial defects.

  17. The relationship between viscosity and glass forming ability of Al-(Ni)-Yb alloy systems

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The dynamic viscosity of Al-Yb and Al-Ni-Yb superheated melts was measured using a torsional oscillation viscometer. The results show that the temperature dependence of viscosity fits the Arrhenius law well and the fitting factors are calculated. The amorphous ribbons of these alloys were produced by the melt spinning technique and the thermal properties were characterized by using a differential scanning calorimetry (DSC). E (the activation energy for viscous flow), which reflects the change rate of viscosity, has a good negative relation with the GFA in both Al-Yb and Al-Ni-Yb systems. However, there is no direct relation between liquidus viscosity (ηL) and GFA. The superheated fragility M can predict GFA in Al-Yb or Al-Ni-Yb alloy system.

  18. Structure and properties of ceramic coatings formed on aluminum alloys by microarc oxidation

    Institute of Scientific and Technical Information of China (English)

    LIU Wan-hui; BAO Ai-lian; LIU Rong-xiang; WU Wan-liang

    2006-01-01

    The thick and hard ceramic coatings were deposited on 2024 Al alloy by microarc oxidation in the electrolytic solution.Microstructure, phase composition and wear resistance of the oxide coatings were investigated by SEM, XRD and friction and wear tester. The microhardness and thickness of the oxide coatings were measured. The results show that the ceramic coating is mainly composed of α-Al2O3 and γ-Al2O3. During oxidation, the temperature in the microarc discharge channel is very high to make the local coating molten. From the surface to interior of the coating, microhardness increases gradually. The microhardness of the ceramic coating is HV1 800, and the microarc oxidation coatings greatly improve the antiwear properties of aluminum alloys.

  19. Preparation technology and anti-corrosion performances of black ceramic coatings formed by micro-arc oxidation on aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    CHEN Ling; HAN Jing; YU Shengxue

    2006-01-01

    In order to prepare ornamental and anti-corrosive coating on aluminum alloys, preparation technology of black micro-arc ceramic coatings on Al alloys in silicate based electrolyte was studied.The influence of content of Na2WO4 and combination additive in solution on the performance of black ceramic coatings was studied; the anticorrosion performances of black ceramic coatings were evaluated through whole-immersion test and electrochemical method in 3.5% NaCl solution at different pH value; SEM and XRD were used to analyze the surface morphology and phase constitutes of the black ceramic coatings.Experimental results indicated that, without combination additives, with the increasing of Na2WO4 content in the electrolyte, ceramic coating became darker and thicker, but the color was not black; after adding combination additive, the coating turned to be black; the black ceramic coating was multi-hole form in surface.There was a small quantity of tungsten existing in the black ceramic coating beside α-Al2O3 phase and β-Al2O3 phase.And aluminum alloy with black ceramic coating exhibited excellent anti-corrosion property in acid, basic and neutral 3.5% NaCl solution.

  20. Co-based soft magnetic bulk glassy alloys optimized for glass-forming ability and plasticity

    Indian Academy of Sciences (India)

    LI LI; HUAIJUN SUN; YUNZHANG FANG; JIANLONG ZHENG

    2016-06-01

    Co-based bulk glassy alloys (BGAs) have become more and more important because of their nearly zero magnetostriction and high giant magneto-impedance effect. Here, we report the improvement of glass-formingability (GFA), soft-magnetic properties and plasticity by a small addition of Mo atoms in CoFeBSiNbMo BGAs.(Co$_{0.6}$Fe$_{0.4}$)$_{69}$B$_{20.8}$Si$_{5.2}$Nb$_{5−x}$Mo$_{x}$ ferromagnetic BGA cylindrical glassy rods were fabricated successfully with adiameter of 5 mm by conventional copper mould casting method. It reveals that the substitution of a small amount of Mo for Nb makes the composition to approach a eutectic point and effectively enhances the GFA of alloy. Inaddition to high GFA and superhigh strength, the compressive test shows that the Mo addition can improve the plasticity for the obtained BGAs. The combination of high GFA, excellent soft-magnetic properties and good plasticitydemonstrated in our alloys is promising for the future applications as functional materials.

  1. Precipitated phases and corrosion behavior in the dissimilar alloy 690-SUS 304L joints formed by EBW and GTAW

    International Nuclear Information System (INIS)

    This study investigates the correlation between the microstructure and the corrosion resistance properties of the fusion zone of Alloy 690-SUS 304L stainless steel dissimilar weldments formed by electron beam welding (EBW). The effects of the EBW process are evaluated by comparing the microstructure and corrosion resistance properties of the EBW weldment with those of Alloy 690-SUS 304L weldment formed by gas tungsten arc welding (GTAW). The experimental results reveal that the interdendritic region of the fusion zone of the EBW weldment contains fine TiN precipitates and Cr-Ni rich phases. The TiN precipitates are originated from the Alloy 690 base metal, while the Cr-Ni rich phases, a new formation of precipitates, is precipitated in the region around TiN during solidification. Microscopic analysis of the samples following a modified Huey test indicates that the matrix around TiN precipitate and the Cr-Ni rich phase precipitate provide the preferred sites for corrosion pit initiation. Due to the rapid cooling in the EBW process, relatively fewer and smaller TiN precipitates and Cr-Ni rich phases are formed in the weldment. Consequently, only limited corrosive pitting is observed which indicates better interdendritic corrosion resistance properties in comparison to joints with GTAW process. Furthermore, rapid solidification in the fusion zone results not only the suppression of chromium carbide precipitation but also the chromium depletion at the grain boundaries. As a result, the intergranular corrosion resistance and interdendritic corrosion resistance of the EBW weldment are significantly higher than that of the GTAW weldment. (author)

  2. Extrusion, Properties, and Failure of Spray-Formed Hypereutectic Al-Si Alloys Based on the Optimization of Fe-Bearing Phase

    Science.gov (United States)

    Hou, L. G.; Yu, H.; Cui, H.; Cai, Y. H.; Zhuang, L. Z.; Zhang, J. S.

    2013-04-01

    Based on the densification of the spray-formed hypereutectic Al-Si (hyper-AS) alloys, the microstructural evolution, mechanical properties, as well as the failure are studied in this investigation. The appropriate process and parameters for the densification of the deposits are gained from the thermomechanical simulation. Besides of the spray-formed Al-25Si-5Fe-3Cu (3C) alloy, the microstructures of other spray-formed alloys with Mn/Cr addition are stable without coarsening of the refined α-Al(Fe,TM)Si (TM = Mn/Cr/(Mn+Cr)) particles, which can improve the heat resistance. Especially, a great number of the submicrosized α-Al(Fe,TM)Si phases are observed in the hot-extruded TM-containing alloys. The critical ranges of the major parameter TM/Fe mass ratios that can affect the formation of the α-Al(Fe,TM)Si phases in the cast or spray-formed hyper-AS alloys are severally determined. The structure and lattice constant of the refined α-Al(Fe,TM)Si phases also are characterized. The mechanical properties of the current extruded hyper-AS alloys at room or elevated temperatures are close to or higher than some commercial alloys or other published results. Therefore, the hyper-AS alloys can be proposed as new lightweight, heat-resistant, and high-strength alloys, which can be used in the complex working conditions, such as advanced engine systems. The main reason for the enhanced properties would be the formation of a large quantity of microsized/submicrosized α-Al(Fe,TM)Si phases and abundant dislocations, which can greatly reinforce the matrix and transform the brittle fracture of the needle-like Fe-bearing phases into ductile fracture.

  3. Deformation behaviour of laser-welded tube blank of TA15 Ti-alloy for gas forming at elevated temperature

    OpenAIRE

    Wang Kehuan; Liu Gang; Yuan Shijian

    2015-01-01

    Deformation behaviour of laser-welded tube blank of TA15 Ti-alloy at elevated temperature was investigated by both hot tensile tests and high pressure gas forming(HPGF). The hot tensile tests were carried out with four different specimens at 800 ∘C with an initial strain rate of 1.00×10−2 s−1 and HPGF test was performed at 800 ∘C with a constant pressure of 9.5MPa. The tensile results show that base material with equiaxed microstructure exhibited good formability and grain boundary sliding (G...

  4. Superplastic forming of the Cd-17.4Zn alloy; Conformado superplastico de la aleacion Cd-17.4Zn

    Energy Technology Data Exchange (ETDEWEB)

    Llanes-Briceno, J. A.; Torres-Villasenor, G. [Universidad Nacional Autonoma de Mexico, Mexico, D.F. (Mexico)

    2000-06-01

    In the present work the necessary steps to carry on the superplastic forming of the Cd-17.4Zn alloy are defined. The use of either atmospheric pressure or gas pressure as forming tools is analyzed. The optimum values of the variable involved (temperature, maximum strain and sensitivity index) are determined while a method for the characterization of futures superplastic alloys is set forth. The experimental characterization of the superplastic forming is achieved with free bulging of circular membranes of 12, 16, 24, 32 and 40 mm in diameter and with three different membrane thicknesses (0.4, 0.6, 0.8 mm). [Spanish] Se definen los pasos necesarios para el conformado superplastico de la aleacion Cd-17.4 Zn. Se comparan la presion atmosferica y el gas a presion como herramientas de conformado. Se determinan los valores optimos de la variables involucradas (temperatura, deformacion maxima e indice de sensibilidad) y se plantea una metodologia para la caracterizacion de futuras aleaciones superplasticas. El conformado superplastico se caracteriza experimentalmente mediante el inflado libre de membranas circulares de 12, 16, 24, 32 y 40 mm de diametro y tres diferentes espesores (0.4, 0.6 y 0.8 mm). Se muestra la estructura perlitica (enfuiada al aive Cd-17.4Zn) y la estructura grano fino. Se muestra la profundidad de deformacion en tres espesores (0.4, 0.6, 0.8 mm) a P=200 Kpa y T = 200 y a T = 230.

  5. Numerical modelling of microstructure forming process for Al-Al3Fe eutectic alloy

    Institute of Scientific and Technical Information of China (English)

    李荣德; 周振平

    2003-01-01

    A self-adjusting model was presented on the basis of the effect of temperature gradient on eutectic growth and a curved solid/liquid interface. Finite differential method was adopted to solve the model. The average lamellar spacing of the Al-Al3Fe eutectic alloy and the content fields ahead of the solidifying interface under different growth rates were calculated. Directional solidification experiments were carried out in order to prove the modification of the modeling. The experimental results are in relatively good agreement with the calculations.

  6. Designing new biocompatible glass-forming Ti75-x Zr10 Nbx Si15 (x = 0, 15) alloys: corrosion, passivity, and apatite formation.

    Science.gov (United States)

    Abdi, Somayeh; Oswald, Steffen; Gostin, Petre Flaviu; Helth, Arne; Sort, Jordi; Baró, Maria Dolors; Calin, Mariana; Schultz, Ludwig; Eckert, Jürgen; Gebert, Annett

    2016-01-01

    Glass-forming Ti-based alloys are considered as potential new materials for implant applications. Ti75 Zr10 Si15 and Ti60 Zr10 Nb15 Si15 alloys (free of cytotoxic elements) can be produced as melt-spun ribbons with glassy matrix and embedded single β-type nanocrystals. The corrosion and passivation behavior of these alloys in their homogenized melt-spun states have been investigated in Ringer solution at 37°C in comparison to their cast multiphase crystalline counterparts and to cp-Ti and β-type Ti-40Nb. All tested materials showed very low corrosion rates as expressed in corrosion current densities icorr  corrosion properties, the Nb-containing nearly single-phase glassy alloy can compete with the β-type Ti-40Nb alloy. SBF tests confirmed the ability for formation of hydroxyapatite on the melt-spun alloy surfaces. All these properties recommend the new glass-forming alloys for application as wear- and corrosion-resistant coating materials for implants.

  7. Gibbs Free Energy and Activation Energy of ZrTiAlNiCuSn Bulk Glass Forming Alloys

    Institute of Scientific and Technical Information of China (English)

    Jianfei SUN; Jun SHEN; Zhenye ZHU; Gang WANG; Dawei XING; Yulai GAO; Bide ZHOU

    2004-01-01

    The Gibbs free energy differences between the supercooled liquid and the crystalline mixture for the (Zr52.5Ti5Al10- Ni14.6Cu17.9)(100-x)/100Snx ·(x=0, 1, 2, 3, 4 and 5) glass forming alloys are estimated by introducing the equation proposed by Thompson, Spaepen and Turnbull. It can be seen that the Gibbs free energy differences decrease first as the increases of Sn addition smaller than 3, then followed by a decrease due to the successive addition of Sn larger than 3, indicating that the thermal stabilities of these glass forming alloys increase first and then followed by a decrease owing to the excessive addition of Sn. Furthermore, the activation energy of Zr52.5Ti5Al10Ni14.6Cu17.9 and (Zr5 2.5Ti5 Al10 Ni14.6 Cu 17.9)0.97Sn3 was evaluated by Kissinger equation. It is noted that the Sn addition increases the activation energies for glass transition and crystallization, implying that the higher thermal stability can be obtained by appropriate addition of Sn.

  8. Solidification of Mg-Zn-Y Alloys at 6 GPa Pressure: Nanostructure, Phases Formed, and Their Stability

    Science.gov (United States)

    Zhou, Haitao; Liu, Keming; Zhang, Li; Atrens, Andrej; Yu, Jiuming; Li, Xiaolong

    2016-06-01

    Mg-Zn-Y alloys solidified under high pressure were characterized using XRD, DTA, SEM, and TEM. After solidification at atmospheric pressure, Mg-6Zn-1Y consisted of α-Mg, Mg7Zn3, and Mg3YZn6, while Mg-6Zn-3Y consisted of α-Mg, Mg3Y2Zn3, and Mg3YZn6. After solidification at 6 GPa pressure, both alloys consisted of α-Mg, MgZn, and Mg12YZn. The size and the shape of the second-phase particles formed for atmospheric solidification were significantly different to those formed for solidification at 6 GPa pressure. In Mg-6Zn-1Y, the second-phase size decreased from 300 to 50 nm, and the shape changed from needle like to blocky. In Mg-6Zn-3Y, the size decreased from 100 to 50 nm and the shape changed from short rod like to small and round. After aging at 200 °C for 12 h, the new MgZn phase transformed into the intermediate MgZn2 phase. Increasing the aging time to 24 h caused the intermediate MgZn2 phase to transform into Mg7Zn3 with a size of 50 nm, while the Mg12YZn phase remained unchanged.

  9. Influence of spray forming process parameters on the microstructure and porosity of Mg{sub 2}Si rich aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Stelling, O.; Hehl, A. von [Foundation Institute for Material Science, Bremen (Germany); Uhlenwinkel, V. [University of Bremen, FB4 FG01 Department Process and Chemcial Engineering, Bremen (Germany); Krug, P. [PEAK Werkstoff GmbH, Velbert (Germany); Ellendt, N.

    2010-07-15

    Due to high cooling rates spray forming is an appropriate process to produce aluminum alloys with a high content of Mg{sub 2}Si. Compared to common casting processes, a fine microstructure can be achieved yielding in improved mechanical properties. In this work, billets were spray formed from the two alloys AlMg15Si8Cu2 (22 mass-% Mg{sub 2}Si) and AlMg20.5Si11Cu2 (30 mass-% Mg{sub 2}Si) under different spraying conditions. The analysis of the microstructure showed that the size of Mg{sub 2}Si dispersoids is very sensitive to process parameters. Besides the well known thermal effects of melt superheat (carried out from -40 K to +170 K) and GMR (varied from 2.0 to 6.3) a strong influence of the scanning frequency of the atomizer nozzle (7 Hz and 15 Hz) could be observed. Similar effects could be found for the occurrence of porosity. A new parameter, the enthalpy flow to gas flow ratio (EGR), was defined from these two parameters of which correlations of Mg{sub 2}Si dispersoid size and amount of porosity were found. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

  10. Study on Microstructure and Electrochemical Corrosion Behavior of PEO Coatings Formed on Aluminum Alloy

    Science.gov (United States)

    Xiang, N.; Song, R. G.; Li, H.; Wang, C.; Mao, Q. Z.; Xiong, Y.

    2015-12-01

    Plasma electrolytic oxidation (PEO) treated 6063 aluminum alloy was applied in a silicate- and borate-based alkaline solution. The microstructure and electrochemical corrosion behavior were studied by scanning electron microscopy, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization techniques. The results showed that the silicate-based PEO coating was of a denser structure compared with that of borate-based PEO coating. In addition, the silicate-based PEO coating was composed of more phased (Al9Si) than borate-based PEO coating. The results of corrosion test indicated that the silicate-based PEO coating provided a superior protection to 6063 aluminum alloy substrate, while borate-based PEO coating with a porous structure showed an inferior conservancy against corrosive electrolyte. Furthermore, the EIS tests proved that both coatings were capable to resist the aggressive erosion in 0.5 M NaCl solution after 72 h of immersion. However, the borate-based PEO coating could not provide sufficient protection to the substrate after 72-h immersion in 1 M NaCl solution.

  11. Prediction of grain size for large-sized aluminium alloy 7050 forging during hot forming

    Institute of Scientific and Technical Information of China (English)

    YI You-ping; FU Xin; CUI Jin-dong; CHEN Hua

    2008-01-01

    A numerical approach for process optimization and microstructure evolution of lager-sized forging of aluminium alloy 7050 Was proposed, which combined a commercial FEM code Deform 3D with empirical models. To obtain the parameters of empirical constitutive equation and dynamic recrystallization models for aluminium alloy 7050. the isothermal compression tests of 7050 samples were performed on Gleeble-1500 thermo-simulation machine in the temperature range of 250-450 ℃ and strain rate of 0.01-10 S-1, and the metallograph analysis of the samples were carried out on a Leica DMIRM image analyzer. The simulation results show that the dynamic recrystallization in the central area of the billet occurs more easily than that on the edge. Repetitious upsetting and stretching processes make the billet deform adequately. Among several forging processes e. g. upsetting, stretching, rounding and flatting. the stretching process is the most effective way to increase the effective strain and refine the microstructure of the billet. As the forging steps increase, the effective strain rises significantly and the average grain size reduces sharply. Recrystallized volume fractions in most parts of the final forging piece reach 100% and the average grain size reduces to 10 μm from initial value of 90 um.

  12. Effect of Dilution on Microstructure and Wear Resistance of a Fe-Based Hardfacing Alloy with a High Amount of Carbide-Forming Elements

    OpenAIRE

    Rovatti, L.; Lemke, J. N.; Lecis, N.; Stejskal, O.; Vedani, M.

    2015-01-01

    Hardfacing is a widely diffused technique adopted to increase service life of parts for heavy-duty applications. Even though hardfacing alloys feature optimized chemistry and microstructure for specific service conditions, dilution with substrate modifies the resulting properties along a significant fraction of the deposit thickness. In particular, C and B diffusion to the substrate alters hypereutectic alloys reducing the carbide-forming ability and modifying the solidification sequence. In ...

  13. Structural Origin of the Enhanced Glass-Forming Ability Induced by Microalloying Y in the ZrCuAl Alloy

    Directory of Open Access Journals (Sweden)

    Gu-Qing Guo

    2016-03-01

    Full Text Available In this work, the structural origin of the enhanced glass-forming ability induced by microalloying Y in a ZrCuAl multicomponent system is studied by performing synchrotron radiation experiments combined with simulations. It is revealed that the addition of Y leads to the optimization of local structures, including: (1 more Zr-centered and Y-centered icosahedral-like clusters occur in the microstructure; (2 the atomic packing efficiency inside clusters and the regularity of clusters are both enhanced. These structural optimizations help to stabilize the amorphous structure in the ZrCuAlY system, and lead to a high glass-forming ability (GFA. The present work provides an understanding of GFAs in multicomponent alloys and will shed light on the development of more metallic glasses with high GFAs.

  14. Cell interaction with modified nanotubes formed on titanium alloy Ti-6Al-4V.

    Science.gov (United States)

    Moravec, Hynek; Vandrovcova, Marta; Chotova, Katerina; Fojt, Jaroslav; Pruchova, Eva; Joska, Ludek; Bacakova, Lucie

    2016-08-01

    Nanotubes with diameters ranging from 40 to 60nm were prepared by electrochemical oxidation of the Ti-6Al-4V alloy in electrolyte containing ammonium sulphate and ammonium fluoride. The nanotubes were further modified with calcium and phosphate ions or were heat treated. Polished Ti-6Al-4V alloy served as a reference sample. The spreading of human osteoblast-like cells was similar on all nanotube samples but lower than on polished samples. The number of initially adhered cells was higher on non-modified nanotubes, but the final cell number was the highest on Ca-enriched nanotubes and the lowest on heat-treated nanotubes. However, these differences were relatively small and less pronounced than the differences in the concentration of specific molecular markers of cell adhesion and differentiation, estimated by their intensity of immunofluorescence staining. The concentration of vinculin, i.e. a protein of focal adhesion plaques, was the lowest on nanotubes modified with calcium. Collagen I, an early marker of osteogenic cell differentiation, was also the lowest on samples modified with calcium and was highest on polished samples. Alkaline phosphatase, a middle marker of osteogenic differentiation, was observed in lowest concentration on nanotubes modified with phosphorus and the highest on heat-treated samples. Osteocalcin concentrations, a late marker of osteogenic cell differentiation, were similar on all tested samples, although they tended to be the highest on heat-treated samples. Thus, osteogenic differentiation can be modulated by various additional treatments of nanotube coatings on Ti-6Al-4V implants. PMID:27157757

  15. Phase formation, liquid structure, and physical properties of amorphous and quasicrystal-forming alloys

    Science.gov (United States)

    Wessels, Victor Medgar

    2009-12-01

    Since the discovery of quasicrystals in 1985 and the development of commercially viable bulk metallic glasses (BMGs) in the mid 1990's a great deal of attention has been given to the characterization of new alloys with desirable properties, such as larger amorphous casting thickness, higher mechanical strength, or hydrogen storage capacity. Here, the results of a number of investigations into the structures and properties of some noncrystalline solid alloys will be presented and analyzed. Beamline electrostatic levitation (BESL), a method for determining supercooled liquid structure and phase formation in-situ, was used. Using BESL, the development of structural and chemical inhomogeneity was observed in supercooled liquid Cu46Zr 54 (a BMG when cast) with an onset at 845 +/- 5°C, providing experimental support for structural changes determined from molecular dynamics (MD) simulations of these liquids. Differing segregation of Hf and Zr atoms was observed in solidified Ti45Zr(38-x)HfxNi 17 using scanning electron microscopy (SEM), and correlated to a previously observed, sharp boundary in phase formation near x = 19 that was further investigated using BESL. In addition to the BESL studies, results will be presented and discussed on changes in microstructure and devitrification mechanisms with the addition of Ag in Mg65Cu(25-x)AgxGd 10 BMGs, interesting for their light weight and resistance to oxygen during casting, using transmission electron microscopy (TEM), SEM, and differential scanning calorimetry (DSC). Previous, preliminary results on the hydrogen storage capacity of icosahedral quasicrystal Ti45Zr38Ni 17 were re-examined, using an improved apparatus and analysis method developed as part of this work, and the previous results found to be in error.

  16. Single Point Incremental Forming : A study of Forming Parameters, Forming limits and Part accuracy of Aluminium 2024, 6061 and 7475 alloys

    OpenAIRE

    Arshad, Saad

    2012-01-01

    Nowadays there is an increasingly demanding need for the development of agile manufacturing techniques that can easily be adaptable to a constant introduction of new products in the market. Single point incremental forming (SPIF) is a new innovative and feasible solution for the rapid prototyping and the manufacturing of small batch sheet parts. The process is carried out at room temperature (cold forming) and requires a CNC machining centre, a spherical tip tool and a simple support to fix t...

  17. Effect of P addition on glass forming ability and soft magnetic properties of melt-spun FeSiBCuC alloy ribbons

    Science.gov (United States)

    Xu, J.; Yang, Y. Z.; Li, W.; Chen, X. C.; Xie, Z. W.

    2016-11-01

    The dependency of phosphorous content on the glass forming ability, thermal stability and soft magnetic properties of Fe83.4Si2B14-xPxCu0.5C0.1 (x=0,1,2,3,4) alloys was investigated. The experimental results showed that the substitution of B by P increased the glass forming ability in this alloy system. The Fe83.4Si2B10P4Cu0.5C0.1 alloy shows a fully amorphous character. Thermal stability of melt-spun ribbons increases and temperature interval between the first and second crystallization peaks enlarges with the increase of P content. And the saturation magnetic flux density (Bs) shows a slight increase with the increase of P content. The Fe83.4Si2B11P3Cu0.5C0.1 nanocrystalline alloy exhibits a high Bs about 200.6 emu/g. The Bs of fully amorphous alloy Fe83.4Si2B10P4Cu0.5C0.1 drops dramatically to 172.1 emu/g, which is lower than that of other nanocrystallines. Low material cost and excellent soft magnetic properties make the FeSiBPCuC alloys promise soft magnetic materials for industrial applications.

  18. Incremental forming of free surface with magnesium alloy AZ31 sheet at warm temperatures

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The formability of AZ31 sheet begins to increase drastically at 150 ℃. The incremental forming technique was thus applied to AZ31 sheet at 150 ℃ to utilize the formability to its fullest capacity at the lowest possible temperature for forming applications. A surface scanning technique was used followed by the tool path generation to incrementally form an egg surface. After thorough examination of various tool paths, the surface was most successfully produced by forming an intermediate shape followed by a series of tool paths. Flexible scale stickers were devised to improve the accuracy in the measurement of grid deformation.

  19. Effects of Mo additions on the glass-forming ability and magnetic properties of bulk amorphous Fe-C-Si-B-P-Mo alloys

    Institute of Scientific and Technical Information of China (English)

    YI; Seonghoon

    2010-01-01

    Glass formation, mechanical and magnetic properties of the Fe76-xC7.0Si3.3B5.0P8.7Mox (x=0, 1 at.%, 3 at.% and 5 at.%) alloys prepared using an industrial Fe-P master alloy have been studied. With the substitution of Mo for Fe, glass-forming ability (GFA) was significantly enhanced and fully amorphous rods with a diameter of up to 5 mm were produced in the alloy with 3% Mo. The Mo-containing amorphous alloys also exhibited high fracture strength of 3635–3881 MPa and excellent magnetic properties including a high saturation magnetization of 1.10–1.41 T, a high Curie temperature and a low coercive force. The unique combination of high GFA, high fracture strength and excellent magnetic properties make the newly developed bulk metallic glasses viable for practical engineering applications.

  20. Ti-Ni-Cu shape-memory alloy thin film formed on polyimide substrate

    International Nuclear Information System (INIS)

    Ti-Ni-Cu shape-memory alloy (SMA) thin films were sputter-deposited on heated polyimide substrates. Ti-Ni-Cu films deposited at substrate temperatures of 543 and 583 K were found to be crystalline. Especially, a Ti48Ni29Cu23 film deposited at 583 K exhibited a high martensitic transformation temperature above room temperature and a narrow transformation temperature range, which enable the film to be used at room temperature. Double-beam cantilevers made of 8 μm thick Ti48Ni29Cu23 films deposited on 12.5 and 25 μm thick polyimide substrates displayed a repeatable shape-memory effect by a battery of 1.5 V and it was verified that the composite film consisting of an 8 μm thick Ti48Ni29Cu23 film and a 25 μm thick polyimide film is capable of moving 0.18 g wings of a dragonfly toy up and down. These results offer the prospect for using an SMA/polyimide actuator as a convenient small actuator, which will find wide-ranging applications

  1. Examination of the Oxidation Protection of Zinc Coatings Formed on Copper Alloys and Steel Substrates

    Science.gov (United States)

    Papazoglou, M.; Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.

    2010-01-01

    The exposure of metallic components at aggressive high temperature environments, usually limit their usage at similar application because they suffer from severe oxidation attack. Copper alloys are used in a wide range of high-quality indoor and outdoor applications, statue parts, art hardware, high strength and high thermal conductivity applications. On the other hand, steel is commonly used as mechanical part of industrial set outs or in the construction sector due to its high mechanical properties. The aim of the present work is the examination of the oxidation resistance of pack cementation zinc coatings deposited on copper, leaded brass and steel substrates at elevated temperature conditions. Furthermore, an effort made to make a long-term evaluation of the coated samples durability. The oxidation results showed that bare substrates appear to have undergone severe damage comparing with the coated ones. Furthermore, the mass gain of the uncoated samples was higher than this of the zinc covered ones. Particularly zinc coated brass was found to be more resistant to oxidation conditions in which it was exposed as it has the lower mass gain as compared to the bare substrates and zinc coated copper. Zinc coated steel was also proved to be more resistive than the uncoated steel.

  2. Nonuniform Elastic Deformation of Nanofilms Formed from Nial and Feal Alloys

    Science.gov (United States)

    Bukreeva, K. A.; Babicheva, R. I.; Dmitriev, S. V.; Zhou, K.; Mulyukov, R. R.; Potekaev, A. I.

    2014-05-01

    Using MD techniques, uniaxial tension of nanofilms made from NiAl and FeAl alloys is investigated at different temperatures. It is found out that the films undergo elastic deformation to fracture at the strains within 35-40 %. The stress-strain curves from these films constructed for the strain-controlled tensile loading contain a region where the increase in strain is accompanied by a decrease in tensile stress, which suggests a negative rigidity of the films. The deformation of these nanofilms in the region of low thermodynamic stability and instability is attributed to the formation of domains with different elastic strain values. As the temperature is increased, both the deformation to fracture and the negative rigidity decrease. For FeAl, nonuniform elastic deformation and negative rigidity are observed in a wider temperature range (up to 1000 K) than for NiAl (up to 300 K), which is 0.65 and 0.16 of their melting temperatures, respectively. An introduction of prismatic dislocation loops into the structure of nanofilms gives rise to their hardening due to generation of internal stresses resulting in compression of the surface layers.

  3. Ceramic Films Containing Ca,P and Al Formed on Surface of TC4 Alloy by Micro-Arc Oxidation

    Institute of Scientific and Technical Information of China (English)

    FU Lian-chun; JIANG Zhao-hua; YAO Zhong-ping; SUN Xue-tong

    2004-01-01

    Ceramic films containing Ca, P and Al were prepared on surface of TC4 alloy by micro-arc oxidation using direct current supply to enhance its seawater and plankton corrosion resistance. XRD, EDS, SEM and EPMA were employed to characterize the microstructure and the phase composition. The results showed that 15 μm-ceramic films which was uniform and compact were formed on TC4 . The mass proportion of Ca, P and Al is about 2 : 3 : 4. There was AlPO4 crystal but Ca was not crystal. Cyclic Volt-Ampere test showed that the corrosion resistance of theceramic films was much better than that of the TC4 substrate.

  4. Effects of Microalloying on Glass Forming Ability and Thermodynamic Fragility of Cu-Pr-Based Amorphous Alloys

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The effects of microalloying of Ti and B on the glass formation of Cu60Pr30Ni10Al10-2xTixBx(x=0, 0.05%(atom fraction)) amorphous alloys was investigated using differential scanning calorimetry (DSC) and X-ray diffraction (XRD). XRD analysis showed that microalloying with 0.05% Ti and 0.05% B improved the glass forming ability (GFA). The smaller difference in the Gibbs free energy between the liquid and crystalline states at the glass transition temperature (ΔGl-x (Tg)) and the smaller thermodynamic fragility index (ΔSf/Tm, where ΔSf is the entropy of fusion, and Tm is the melting temperature) after microalloying correlated with the higher GFA.

  5. Studies of Nucleation, Growth, Specific Heat, and Viscosity of Undercooled Melts of Quasicrystals and Polytetrahedral-Phase-Forming Alloys

    Science.gov (United States)

    Kelton, K. F.; Croat, T. K.; Gangopadhyay, A.; Holland-Moritz, D.; Hyers, Robert W.; Rathz, Thomas J.; Robinson, Michael B.; Rogers, Jan R.

    2001-01-01

    Undercooling experiments and thermal physical property measurements of metallic alloys on the International Space Station (ISS) are planned. This recently-funded research focuses on fundamental issues of the formation and structure of highly-ordered non-crystallographic phases (quasicrystals) and related crystal phases (crystal approximants), and the connections between the atomic structures of these phases and those of liquids and glasses. It extends studies made previously by us of the composition dependence of crystal nucleation processes in silicate and metallic glasses, to the case of nucleation from the liquid phase. Motivating results from rf-levitation and drop-tube measurements of the undercooling of Ti/Zr-based liquids that form quasicrystals and crystal approximants are discussed. Preliminary measurements by electrostatic levitation (ESL) are presented.

  6. Development of fine-grain size titanium 6Al–4V alloy sheet material for low temperature superplastic forming

    International Nuclear Information System (INIS)

    Fine-grained titanium 6Al–4V alloy, which typically has a grain size of about 1–2 μm, can be made to superplastic form at around 800 °C with special processing. The normal temperature for superplastic forming (SPF) with conventional titanium 6Al–4V sheet material is 900 °C. The lower temperature performance is of interest to the Boeing Company because it can be exploited to achieve significant cost savings in processing by reducing the high-temperature oxidation of the SPF dies, improving the heater rod life for the hot presses, increasing operator safety and replacing the chemical milling operation to remove alpha case contamination with a less intensive nitric hydrofluoric acid etchant (pickle). In this report, room temperature tensile tests and elevated temperature constant strain rate tensile tests of fine-grained Ti–6Al–4V sheets provided by the Baoti Company of Xi'an, China, were conducted according to the test method standards of ASTM-E8 and ASTM-E2448. The relationships among the processing parameters, microstructure and superplastic behavior have been analyzed. The results show that two of the samples produced met the Boeing minimum requirements for low-temperature superplasticity. The successful material was heat-treated at 800 °C subsequent to hot rolling above the beta transus temperature, Tβ-(150–250 °C). It was found that the sheet metal microstructure has a significant influence on superplastic formability of the Ti–6Al–4V alloy. Specifically, fine grains, a narrow grain size distribution, low grain aspect ratio and moderate β phase volume fraction can contribute to higher superplastic elongations

  7. Crystalline Precipitate in a Bulk Glass Forming Zr-Based Alloy and Its Effect on Mechanical Properties

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    Cylindrical and sheet samples of bulk metallic glass with a nominal composition of Zr52.5Ni14.6Al10Cu17.9Ti5 (at. pct) were prepared by melt injection casting. The crystalline precipitates formed during the casting were studied by metallographic observations and selected-area electron diffractions. The effect of crystalline precipitates on the mechanical properties were investigated by tensile and compressive tests at room temperature. Oxygen contents and the sample sizes (or cooling rates) strongly affect the formation of the crystalline precipitates. Overheating the alloy melt up to 200 K above its melting temperature can effectively prevent the formation of the crystalline precipitates to get fully glass samples with diameters up to 2 mm for cylinders and thickness up to 1 mm for sheets even the oxygen content is as higher as 0.08 wt pct.With increasing the sample sizes, the crystalline precipitates increase in volume fraction and size. The formation of the precipitates experienced two stages, i.e., initially nucleation and isotropic growth, and then anisotropic growth, finally forming faceted morphologies. Fully glassy Zr52.5Ni14.6Al10Cu17.9Ti5 alloy exhibits excellent tensile and compressive properties at room temperature. The presence of crystalline precipitates significantly decreases the tensile and compressive properties. With increasing the crystalline precipitates, the area of vein patterns on the fracture surface decreases, but the fracture steps increase, and the fracture mode changes from ductile to brittle resulting from the larger stress concentration caused by the larger sizes and faceted shapes of the crystalline precipitates.

  8. Effect of Cr and Mn on the microstructure of spray-formed Al-25Si-5Fe-3Cu alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cai Yuanhua, E-mail: yhcaiustb@163.com [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Liang Ruiguang [Agricultural Machine Management Office of Rencheng District, Jining City 272000 (China); Hou Longgang; Zhang Jishan [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2011-05-15

    Research highlights: {yields} Cr is more effective than Mn in changing rod-like {beta} phase to particulate {alpha}-phase {yields} The modification effect of Mn plus Cr on {beta} phase is superior to that of Mn or Cr. {yields} Mn or Cr can greatly change the onset temperatures of Si, {delta}/{beta} phase and {alpha} phase. - Abstract: The hypereutectic Al-Si-Fe alloys with different Mn and Cr addition were synthesized by spray forming technique, and the microstructural evolutions induced by Mn and Cr have been investigated using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The results show that the modification effect of co-addition of Mn and Cr is more effective than the individual Mn or Cr addition in transforming harmful rod-like Fe-bearing {beta} phase to particulate {alpha}-phase. Meanwhile, the modification effect of Cr is superior to that induced by Mn. The Mn/Cr ratio plays an important role in the combined addition. The addition of 2 wt% Mn + 1 wt% Cr to spray formed alloy has induced an ideal microstructure with entirely fine granular intermetallic compounds dispersed in Al matrix. DSC analyses indicate that both Mn and Cr can greatly influence the onset temperatures and the region widths of primary Si, {delta} phase and {alpha} phase, but bring little changes on multi-phase reaction, which would contribute to the modification effects of Mn, Cr and Mn + Cr.

  9. Dry metal forming of high alloy steel using laser generated aluminum bronze tools

    Directory of Open Access Journals (Sweden)

    Freiße Hannes

    2015-01-01

    Full Text Available Regarding the optimization of forming technology in economic and environmental aspects, avoiding lubricants is an approach to realize the vision of a new green technology. The resulting direct contact between the tool and the sheet in non-lubricated deep drawing causes higher stress and depends mainly on the material combination. The tribological system in dry sliding has to be assessed by means on the one hand of the resulting friction coefficient and on the other hand of the wear of the tool and sheet material. The potential to generate tailored tribological systems for dry metal forming could be shown within the investigations by using different material combinations and by applying different laser cladding process parameters. Furthermore, the feasibility of additive manufacturing of a deep drawing tool was demonstrated. The tool was successfully applied to form circular cups in a dry metal forming process.

  10. Forming Limits of Weld Metal in Aluminum Alloys and Advanced High-Strength Steels

    Energy Technology Data Exchange (ETDEWEB)

    Stephens, Elizabeth V.; Smith, Mark T.; Grant, Glenn J.; Davies, Richard W.

    2010-10-25

    This work characterizes the mechanical properties of DP600 laser welded TWBs (1 mm-1.5 mm) near and in the weld, as well as their limits of formability. The approach uses simple uniaxial experiments to measure the variability in the forming limits of the weld region, and uses a theoretical forming limit diagram calculation to establish a probabilistic distribution of weld region imperfection using an M-K method approach

  11. The Positive Effect of Nitrogen Alloying of Tool Steels Used in Sheet Metal Forming

    OpenAIRE

    Heikkilä, Irma

    2013-01-01

    Sheet metal forming processes are mechanical processes, designed to make products from metal sheet without material removal. These processes are applied extensively by the manufacturing industry to produce commodities such as heat exchangers or panels for automotive applications. They are suitable for production in large volumes. A typical problem in forming operations is accumulation of local sheet material adherents onto the tool surface, which may deteriorate the subsequent products. This ...

  12. Study of the corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn alloys in 3.5 wt.% NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jingfeng, E-mail: jfwang@cqu.edu.cn; Li, Yang; Huang, Song; Zhou, Xiaoen

    2014-10-30

    Highlights: • Corrosion of four cast Mg–xSn alloys in 3.5 wt.% NaCl solution was investigated. • Both Mg(OH){sub 2}/SnO{sub 2} corrosion product film and Mg(OH){sub 2}/MgSnO{sub 3} clusters formed on Mg–1.5Sn. • Compact Mg(OH){sub 2}/MgSnO{sub 3} film suppressed the cathodic effect of the impurity inclusions. • Mg–xSn (x = 0.5, 1.0, 2.0 wt.%) alloys only formed loose Mg(OH){sub 2}/SnO{sub 2} corrosion product film. - Abstract: The corrosion behavior and the corrosion films formed on the surfaces of Mg–xSn (x = 0.5, 1.0, 1.5, and 2.0 wt.%) alloys in 3.5 wt.% NaCl solution were investigated by immersion tests, electrochemical measurements, corrosion morphology observations, and X-ray diffraction analysis. Immersion tests and electrochemical measurements illustrated that the best corrosion resistance was reported for the Mg–1.5Sn alloy. Both Mg(OH){sub 2}/SnO{sub 2} corrosion product film and Mg(OH){sub 2}/MgSnO{sub 3} clusters formed on Mg–1.5Sn alloy surface. Mg(OH){sub 2}/MgSnO{sub 3} clusters were compact and suppressed the cathodic effect of the impurity inclusions greatly. The Mg–xSn (x = 0.5, 1.0, and 2.0 wt.%) alloys only formed loose Mg(OH){sub 2}/SnO{sub 2} corrosion product film during the corrosion process.

  13. Influence of coupling with calculation of phase diagrams on microsegregation forming simulation of Al-4.5%Cu alloy

    Institute of Scientific and Technical Information of China (English)

    LIU Yong-gang; CHEN Guang; SUN Guo-xiong

    2006-01-01

    The effect of coupling with calculation of phase diagrams on microsegregation forming simulation was investigated. The traditional simplified phase diagram and calculated phase diagram were introduced into the numerical models respectively and simulation on microsegregation forming of the Al-4.5%Cu alloy ingot was also presented. The simulation results were both compared with the experiment results. The results show that the calculated sencondary arm spacing with these two kinds of phase diagram are almost the same because relationship between the coarsening model and the information of phase diagram is not close. The calculated eutectic phase volume fractions of different locations in the ingot coupled with different phase diagrams are discrepant. The calculated volume fractions are consistent with the experiment results when calculated phase diagram couples, but are far from the experiment results and obviously inacceptable when traditional simplified phase diagram couples. So, coupling with accurate calculated phase diagrams is very significant for microsegregation forming simulation since much information of the phase diagram is used in the models and it can improve the precision of simulation results.

  14. Finite Element Simulation in Superplastic forming of Friction Stir Welded Aluminium Alloy 6061-T6

    Directory of Open Access Journals (Sweden)

    P Ganesh

    2011-09-01

    Full Text Available Superplasticity in materials is the ability of materials to achieve large elongation only under specific conditions of temperature and strain rate. Superplastic Forming (SPF is an important industrial process that has found application in sheet metal forming in the aerospace and automotive industries. Friction Stir Welding (FSW is a solid state joining process that can alter the grain structure of the parent material. FSW process is an effective tool to refine the grain structure of the sheet metal and enhance their Superplasticity. Friction Stir Welding was used to join Superplastic AA 6061-T6 sheets. The Finite Element Simulation was performed for the Superplastic Forming of the Friction Stir Welded joints to evaluate the thinning and formability of AA 6061-T6 for hemispherical shape. The commercially available Finite Element Software ABAQUS was used to execute these simulations.

  15. Liquid -to-glass transition in bulk glass-forming Cu55-xZr45Agx alloys using molecular dynamic simulations

    Directory of Open Access Journals (Sweden)

    Celtek M.

    2011-05-01

    Full Text Available We report results from molecular dynamics (MD studies concerning the microscopic structure of the ternary, bulk metallic glass-forming Cu55-x Zr45Agx (x=0,10,20 alloys using tight-binding potentials. Understanding of the nature of Glass Forming Ability (GFA of studied alloys, GFA parameters, glass transition temperature (T-g, melting temperature (T-m, reduced glass transition temperature (T-g/T-m, the supercooled liquid region and other parameters were simulated and compared with experiments. The computed pair distribution functions reproduce well experimental x-ray data of Inoue and co-workers. Structure analysis of the Cu-Zr-Ag alloy based on MD simulation will be also presented

  16. Laser engineered surfaces from glass forming alloy powder precursors : Microstructure and wear

    NARCIS (Netherlands)

    Matthews, D. T. A.; Ocelik, V.; Branagan, D.; de Hosson, J. Th. M.

    2009-01-01

    Fe-based metallic glass forming powders have been deposited on mild steel substrates using high power laser cladding. Coatings microstructures have been analysed by scanning- and transmission-electron microscopy and at varying substrate dilutions, have been found to comprise a 100 to 500 nm interden

  17. Laser engineered surfaces from glass forming alloy powder precursors: Microstructure and wear

    OpenAIRE

    Matthews, D. T. A.; Ocelik, V.; Branagan, D.; De Hosson, J. Th. M.

    2009-01-01

    Fe-based metallic glass forming powders have been deposited on mild steel substrates using high power laser cladding. Coatings microstructures have been analysed by scanning- and transmission-electron microscopy and at varying substrate dilutions, have been found to comprise a 100 to 500 nm interdendritic austenitic phase and a dendritic dual-phase of ferrite/martensite. The application of double layer coatings has shown microstructural refinement. This leads to a needle-like microstructure r...

  18. Deformation behaviour of laser-welded tube blank of TA15 Ti-alloy for gas forming at elevated temperature

    Directory of Open Access Journals (Sweden)

    Wang Kehuan

    2015-01-01

    Full Text Available Deformation behaviour of laser-welded tube blank of TA15 Ti-alloy at elevated temperature was investigated by both hot tensile tests and high pressure gas forming(HPGF. The hot tensile tests were carried out with four different specimens at 800 ∘C with an initial strain rate of 1.00×10−2 s−1 and HPGF test was performed at 800 ∘C with a constant pressure of 9.5MPa. The tensile results show that base material with equiaxed microstructure exhibited good formability and grain boundary sliding (GBS accompanied with dynamic recrystallization (DRV was the main deformation mechanism. However, because the weld bead has coarse columnar grains with fine acicular α′ in the β matrix, when the loading direction is parallel with the weld bead, the fine acicular α′ transformed into thicker α lamella and the aspect ratio decreased greatly, and voids formed along the initial coarse β grain boundaries. When the loading direction is vertical with the weld bead, the welded materials deformed little and the lamella structure thickened obviously after deformation. HPGF tests demonstrate that the laser-welded TA15 tube had a very good formability at 800 ∘C, and the maximum bulging ratio was as high as 77.4%.

  19. Novel semiconducting alloy polymers formed from ortho-carborane and 1,4-diaminobenzene

    Energy Technology Data Exchange (ETDEWEB)

    Pasquale, Frank L. [Department of Chemistry and Center for Electronic Materials Processing and Integration, 1155 Union Circle 305070, University of North Texas, Denton, TX 76203-5017 (United States); Liu, Jing; Dowben, P.A. [Department of Physics and Astronomy, Nebraska Center for Nanostructures and Materials, 855 North 16th Street, Theodore Jorgensen Hall, University of Nebraska-Lincoln, Lincoln, NB 68588-0299 (United States); Kelber, Jeffry A., E-mail: kelber@unt.edu [Department of Chemistry and Center for Electronic Materials Processing and Integration, 1155 Union Circle 305070, University of North Texas, Denton, TX 76203-5017 (United States)

    2012-04-16

    Highlights: Black-Right-Pointing-Pointer Novel semiconducting films were formed from ortho-carborane and 1,4-diaminobenzene. Black-Right-Pointing-Pointer Electron bombardment induced site-specific crosslinking. Black-Right-Pointing-Pointer Crosslinking through boron in the ortho-carborane and carbon in 1,4-diaminobenzene. Black-Right-Pointing-Pointer An observed shift in the valence band maximum indicates a reduction of band gap. Black-Right-Pointing-Pointer A surface photovoltage effect is observed after cross-linking. - Abstract: Novel semiconducting polymers have been formed via the electron-induced cross-linking of ortho-carborane (B{sub 10}C{sub 2}H{sub 12}) and 1,4-diaminobenzene. The films were formed by co-condensation of the molecular precursors and 200 eV electron-induced cross-linking under ultra-high vacuum (UHV) conditions. Ultraviolet photoemission spectra show that the compound films display a shift of the valence band maximum from {approx}4.3 eV below the Fermi level for pure boron carbide to {approx}1.7 eV below the Fermi level when diaminobenzene is added. The surface photovoltage effect decreases with decreasing B/N atomic ratio. Core level photoelectron spectra indicate site-specific bonding between B sites non-adjacent to icosahedral carbon sites on the carborane moiety, and carbon sites on the diaminobenzene moiety. Molecular orbital calculations and experiment suggest significant electronic interaction between ortho-carborane and 1,4-diaminobenzene units, with the highest occupied valence band states predominantly 1,4-diaminobenzene in character.

  20. Novel semiconducting alloy polymers formed from ortho-carborane and 1,4-diaminobenzene

    International Nuclear Information System (INIS)

    Highlights: ► Novel semiconducting films were formed from ortho-carborane and 1,4-diaminobenzene. ► Electron bombardment induced site-specific crosslinking. ► Crosslinking through boron in the ortho-carborane and carbon in 1,4-diaminobenzene. ► An observed shift in the valence band maximum indicates a reduction of band gap. ► A surface photovoltage effect is observed after cross-linking. - Abstract: Novel semiconducting polymers have been formed via the electron-induced cross-linking of ortho-carborane (B10C2H12) and 1,4-diaminobenzene. The films were formed by co-condensation of the molecular precursors and 200 eV electron-induced cross-linking under ultra-high vacuum (UHV) conditions. Ultraviolet photoemission spectra show that the compound films display a shift of the valence band maximum from ∼4.3 eV below the Fermi level for pure boron carbide to ∼1.7 eV below the Fermi level when diaminobenzene is added. The surface photovoltage effect decreases with decreasing B/N atomic ratio. Core level photoelectron spectra indicate site-specific bonding between B sites non-adjacent to icosahedral carbon sites on the carborane moiety, and carbon sites on the diaminobenzene moiety. Molecular orbital calculations and experiment suggest significant electronic interaction between ortho-carborane and 1,4-diaminobenzene units, with the highest occupied valence band states predominantly 1,4-diaminobenzene in character.

  1. Vanadium Alloyed PVD CrAlN Coatings for Friction Reduction in Metal Forming Applications

    Directory of Open Access Journals (Sweden)

    K. Bobzin

    2012-06-01

    Full Text Available Hard coatings deposited on forming tools are used to improve the forming process and to increase tool life. The decrease of tool wear and reduction of friction are the main motivations for the development of self-lubricating coatings for forming applications at elevated temperatures. In the present study (Cr,Al,VN (Physical Vapour Deposition coatings with 5, 11 and 20 at % vanadium were deposited via a combination of HPPMS (High Power Pulse Magnetron Sputtering technology and direct current (DC Magnetron Sputter Ion Plating (MSIP PVD. The hardness and Young’s Modulus of the coatings were investigated by nanoidentation. Furthermore, high temperature Pin-on-Disk (PoD tribometer measurements against Ck15 (AISI 1015 were realized at different temperatures and compared with a (Cr,AlN reference hard coating. The samples were analyzed by means of SEM (Scanning Electron Microscopy and XRD (X-Ray Diffraction measurements after Pin-on-Disk (PoD tests. Moreover TEM (Transmission Electron Microscopy analyses were carried out after 4 h annealing at 800 °C in ambient air to investigate the diffusion of vanadium to the coating surface. The tribological results at 800 °C show no improvement of the friction coefficient for the pure (Cr,AlN coating and for the layer with 5 at % V. A time-dependent decrease of the friction coefficient was achieved for the coatings with 11 at % V (µ=0.4 and 20 at % V (µ=0.4 at 800 °C.

  2. Tool degradation during sheet metal forming of three stainless steel alloys

    DEFF Research Database (Denmark)

    Wadman, Boel; Nielsen, Peter Søe; Wiklund, Daniel;

    2010-01-01

    To evaluate if changes in tool design and tool surface preparation are needed when low-Ni stainless steels are used instead of austenitic stainless steels, the effect on tool degradation in the form of galling was investigated with three different types of stainless steel. The resistance to tool...... degradation was analysed by the strip reduction test, simulating resistance to galling during ironing. It was shown that the surface condition of both the tools and the sheet metal was of importance to the galling resistance. Numerical simulations of the experimental tests were compared with the experimental...

  3. Corrosion behaviour of gas turbine alloys under high velocity burnt fuels; Korrosionsverhalten von Gasturbinenwerkstoffen unter stroemenden Heissgasbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Haubold, T.I.; Brill, U. [Krupp VDM GmbH, Altena (Germany); Abel, H.J. [Fachhochschule Dortmund (Germany). Fachbereich 5/Maschinenbau, Laborgruppe Werkstofftechnik; Klauke, P. [Fachhochschule Gelsenkirchen (Germany). Fachbereich Chemie und Materialtechnik

    2001-04-01

    The aim of alloy development in the field of nickel based superalloys for flying and land based gas turbines is to enhance significantly the mechanical properties at high temperatures thus leading to a higher temperature capability. The higher temperature capability of the structural elements of gas turbines results in an increased efficiency, a lowered fuel consumption and less emissions. To achieve an increased high temperature capability, however, surface degradation of the material must be adjusted adequately, hence corrosion resistance has to be improved. Additional to the isothermal and cyclic oxidation tests which are performed in stagnant air the oxidation behaviour of alloy 2100 GT and alloy C-263 was investigated by means of burner-rig-experiments under high velocity burnt fuels. In the burner rig test facility the sample is exposed to a hot gas stream of burned natural gas with gas velocities in the range of 60 m/s to 150 m/s. The metal temperature of the sample can be adjusted in the range of 900 C to 1200 C. In the tests described in this paper the gas velocities were chosen to be 60 m/s, 100 m/s and 140 m/s. The test duration was 1 h and 10 h. The test temperature was kept constant at 1000 C. After 1 h of testing both alloys showed mass gain which was significantly higher for alloy C-263. After 10 h of testing the mass loss of alloy C-263 was enhanced with increasing gas velocity. Alloy 2100 GT showed only at the highest gas velocity a mass loss. The examinations by means of SEM and light-optical microscopy of the oxide scale and of the microstructure showed that alloy 2100 GT has a dense adherent alumina scale and suffers no internal oxidation even under burner-rig-test conditions. Alloy C-263 forms a mixed chromia and Cr-Ti-mixed oxide scale. The chromia is evaporated with increasing gas velocity, leaving (Cr-Ti)O{sub 2}-needles on the surface. In the isothermal and cyclic oxidation tests alloy 2100 GT shows an excellent oxidation behaviour up to

  4. Novel alloy polymers formed from ortho-carborane and benzene or pyridine

    International Nuclear Information System (INIS)

    Polymer films have been formed by electron-induced cross-linking of condensed ortho-carborane and benzene (B10C2HX:BNZ) or pyridine (B10C2HX:py) at 110 K, followed by warming up to room temperature. High resolution core-level photoemission and molecular orbital calculations demonstrate that the reaction of the icosahedra with the aromatic group is site-specific: bonding occurs between a C atom on the aromatic group and a B site bound to other boron atoms on the icosahedron. This site specificity determines a systematic variation in the valence band maximum relative to the Fermi level from −4.3 eV for cross-linked ortho-carborane to −2.6 eV for B10C2HX:BNZ and −2.2 eV for B10C2HX:py. The results indicate the ability to form a new class of materials that are a cross between a molecular solid and a network polymer. Further, the electronic properties of these materials can be systematically tuned for a broad variety of applications in neutron detection, nano-electronics and spintronics. (paper)

  5. Structural evolution of spray-formed Al-70wt.%Si alloys during isothermal holding in the semi-solid state

    Institute of Scientific and Technical Information of China (English)

    ZHANG Di; CUI Hua; WEI Yanguang; ZHANG Jishan; ZHANG Yongan; XIONG Baiqing

    2005-01-01

    The grain growth behavior of spray-formed Al-70wt.%Si alloys was studied in the semi-solid state. The specimens were isothermally heat-treated at various temperatures between the solidus and liquidus of Al-Si alloys and then quenched in water. The microstructure of reheated specimens was characterized using optical and scanning electron microscopies. The isothermal holding experiment was carried out to investigate grain growth behavior as a function of holding time and temperature in the semi-solid state. The coarsening mechanism and the effect of porosity on microstructure were also studied.

  6. Study on glass-forming ability and hydrogen storage properties of amorphous Mg60Ni30La10−xCox (x = 0, 4) alloys

    International Nuclear Information System (INIS)

    Mg60Ni30La10−xCox (x = 0, 4) amorphous alloys were prepared by rapid solidification, using a melt-spinning technique. X-ray diffraction and differential scanning calorimetry analysis were employed to measure their microstructure, thermal stability and glass-forming ability, and hydrogen storage properties were studied by means of PCTPro2000. Based on differential scanning calorimetry results, their glass-forming ability and thermal stability were investigated by Kissinger method, Lasocka curves and atomic cluster model, respectively. The results indicate that glass-forming ability, thermal properties and hydrogen storage properties in the Mg-rich corner of Mg–Ni–La–Co system alloys were enhanced by Co substitution for La. It can be found that the smaller activation energy (ΔΕ) and frequency factor (υ0), the bigger value of B (glass transition point in Lasocka curves), and higher glass-forming ability of Mg–Ni–La–Co alloys would be followed. In addition, atomic structure parameter (λ), deduced from atomic cluster model is valuable in the design of Mg–Ni–La–Co system alloys with good glass-forming ability. With an increase of Co content from 0 to 4, the hydrogen desorption capacity within 4000 s rises from 2.25 to 2.85 wt.% at 573 K. - Highlights: • Amorphous Mg60Ni30La10−xCox (x = 0 and 4) alloys were produced by melt spinning. • The GFA and hydrogen storage properties were enhanced by Co substitution for La. • With an increase of Co content, the hydrogen desorption capacity rises at 573 K

  7. Preparation and Characterization of Amorphous Layer on Aluminum Alloy Formed by Plasma Electrolytic Deposition (PED)

    Institute of Scientific and Technical Information of China (English)

    GUAN Yong-jun; XIA Yuan

    2004-01-01

    In this investigation, protective layers were formed on aluminum substrate by Plasma Electrolytic Deposition (PED) using sodium silicate solution. The relation between the thickness of the layer and process time were studied. XRD,SEM, EDS were used to study the layer's structure, composition and micrograph. The results show that the deposited layers are amorphous and contain mainly oxygen, silicon, and aluminum. The possible formation mechanism of amorphous [Al-Si-O] layer was proposed: During discharge periods, Al2O3 phase of the passive film and SiO32-near the substrate surface are sintered into xSiO2(1-x)Al2O3 and then transformed into amorphous [Al-Si-O] phase.

  8. Biological Behavior of Osteoblast Cell and Apatite Forming Ability of the Surface Modified Ti Alloys.

    Science.gov (United States)

    Zhao, Jingming; Hwang, K H; Choi, W S; Shin, S J; Lee, J K

    2016-02-01

    Titanium as one kind of biomaterials comes in direct contact with the body, making evaluation of biocompatibility an important aspect to biomaterials development. Surface chemistry of titanium plays an important role in osseointegration. Different surface modification alters the surface chemistry and result in different biological response. In this study, three kinds of mixed acid solutions were used to treat Ti specimens to induce Ca-P formation. Following a strong mixed acid activation process, Ca-P coating successfully formed on the Ti surfaces in simulated body fluid. Strong mixed acid increased the roughness of the metal surface, because the porous and rough surface allows better adhesion between Ca-P coatings and substrates. After modification of titanium surface by mixed acidic solution and subsequently H2O2/HCL treatment evaluation of biocompatibility was conducted from hydroxyapatite formation by biomimetic process and cell viability on modified titanium surface. Nano-scale modification of titanium surfaces can alter cellular and tissue responses, which may benefit osseointegration and dental implant therapy. Results from this study indicated that surface treatment methods affect the surface morphology, type of TiO2 layer formed and subsequent apatite deposition and biological responses. The thermo scientific alamarblue cell viability assay reagent is used to quantitatively measure the viability of mammalian cell lines, bacteria and fungi by incorporating a rapid, sensitive and reliable fluorometric/colorimetric growth indicator, without any toxic and side effect to cell line. In addition, mixed acid treatment uses a lower temperature and shorter time period than widely used alkali treatment. PMID:27433617

  9. Noncontact measurement of high-temperature surface tension and viscosity of bulk metallic glass-forming alloys using the drop oscillation technique

    OpenAIRE

    Mukherjee, S.; Johnson, W. L.; Rhim, W. K.

    2005-01-01

    High-temperature surface tension and viscosities for five bulk metallic glass-forming alloys with widely different glass-forming abilities are measured. The measurements are carried out in a high-vacuum electrostatic levitator using the drop oscillation technique. The surface tension follows proportional mathematical addition of pure components' surface tension except when some of the constituent elements have much lower surface tension. In such cases, there is surface segregation of the low ...

  10. Role of string-like collective atomic motion on diffusion and structural relaxation in glass forming Cu-Zr alloys

    International Nuclear Information System (INIS)

    We investigate Cu-Zr liquid alloys using molecular dynamics simulation and well-accepted embedded atom method potentials over a wide range of chemical composition and temperature as model metallic glass-forming (GF) liquids. As with other types of GF materials, the dynamics of these complex liquids are characterized by “dynamic heterogeneity” in the form of transient polymeric clusters of highly mobile atoms that are composed in turn of atomic clusters exhibiting string-like cooperative motion. In accordance with the string model of relaxation, an extension of the Adam-Gibbs (AG) model, changes in the activation free energy ΔGa with temperature of both the Cu and Zr diffusion coefficients D, and the alpha structural relaxation time τα can be described to a good approximation by changes in the average string length, L. In particular, we confirm that the strings are a concrete realization of the abstract “cooperatively rearranging regions” of AG. We also find coexisting clusters of relatively “immobile” atoms that exhibit predominantly icosahedral local packing rather than the low symmetry packing of “mobile” atoms. These two distinct types of dynamic heterogeneity are then associated with different fluid structural states. Glass-forming liquids are thus analogous to polycrystalline materials where the icosahedrally packed regions correspond to crystal grains, and the strings reside in the relatively disordered grain boundary-like regions exterior to these locally well-ordered regions. A dynamic equilibrium between localized (“immobile”) and wandering (“mobile”) particles exists in the liquid so that the dynamic heterogeneity can be considered to be type of self-assembly process. We also characterize changes in the local atomic free volume in the course of string-like atomic motion to better understand the initiation and propagation of these fluid excitations

  11. Investigation of the inner corrosion layer formed in pulse electrodeposition coating on Mg-Sr alloy and corresponding degradation behavior.

    Science.gov (United States)

    Shangguan, Yongming; Wan, Peng; Tan, Lili; Fan, Xinmin; Qin, Ling; Yang, Ke

    2016-11-01

    Magnesium-based metals are considered as promising biodegradable orthopedic implant materials due to their potentials of enhancing bone healing and reconstruction, and in vivo absorbable characteristic without second operation for removal. However, the rapid corrosion has limited their clinical applications. Ca-P coating by electrodeposition has been supposed to be effective to control the degradation rate and enhance the bioactivity. In this work, a brushite coating was fabricated on the Mg-Sr alloy by pulse electrodeposition (PED) to evaluate its efficacy for orthopedic application. Interestingly, an inner corrosion layer was observed between the PED coating and the alloy substrate. Meanwhile the results of in vitro immersion and electrochemical tests showed that the corrosion resistance of the coated alloy was undermined in comparison with the uncoated alloy. It was deduced that the existence of this corrosion layer was attributed to the worse corrosion performance of the alloy. The mechanism on formation of the inner corrosion layer and its influence on consequent degradation were analyzed. It can be concluded that the electrodeposition coating should be not suitable for those magnesium alloys with poor corrosion resistance such as the Mg-Sr alloy. More importantly, it should be noted that the process of coating formation combined with the nature of substrate alloy is important to evaluate the efficacy of coating for biodegradable Mg-based implants application. PMID:27450886

  12. Effect of Cr addition on the glass-forming ability, magnetic properties, and corrosion resistance in FeMoGaPCBSi bulk glassy alloys

    International Nuclear Information System (INIS)

    The effect of Cr addition on the glass-forming ability (GFA), the magnetic properties, and corrosion resistance in Fe-Mo-Ga-P-C-B-Si glassy alloys was investigated. In addition to a slight increase of supercooled liquid region from 50 to 55 K, the substitution of a small amount of Fe with Cr was found to be effective for approaching alloy to a eutectic point, resulting in an increase in GFA. By copper mold casting, bulk glassy alloy rods with diameters up to 3 mm were produced. These glassy alloys exhibit a rather high saturation magnetization of 0.84-1.11 T with good soft-magnetic properties, i.e., low coercive force of 2.3-2.9 A/m, and high effective permeability of 13 360-15 960 at 1 kHz under a field of 1 A/m. The passive current density of the glassy alloy rod in 3 mass % NaCl solution decreased significantly from 1x102 to 3x10-1 A/m2 with an increase in Cr content, indicating that the addition of Cr is effective in enhancing the corrosion resistance

  13. Effect of the existing form of Cu element on the mechanical properties, bio-corrosion and antibacterial properties of Ti-Cu alloys for biomedical application.

    Science.gov (United States)

    Zhang, Erlin; Wang, Xiaoyan; Chen, Mian; Hou, Bing

    2016-12-01

    Ti-Cu alloys have exhibited strong antibacterial ability, but Ti-Cu alloys prepared by different processes showed different antibacterial ability. In order to reveal the controlling mechanism, Ti-Cu alloys with different existing forms of Cu element were prepared in this paper. The effects of the Cu existing form on the microstructure, mechanical, corrosion and antibacterial properties of Ti-Cu alloys have been systematically investigated. Results have shown that the as-cast Ti-Cu alloys showed a higher hardness and mechanical strength as well as a higher antibacterial rate (51-64%) but a relatively lower corrosion resistance than pure titanium. Treatment at 900°C/2h (T4) significantly increased the hardness and the strength, improved the corrosion resistance but had little effect on the antibacterial property. Treatment at 900°C/2h+400°C/12h (T6) increased further the hardness and the mechanical strength, improved the corrosion resistance and but also enhanced the antibacterial rate (>90%) significantly. It was demonstrated that the Cu element in solid solution state showed high strengthening ability but low antibacterial property while Cu element in Ti2Cu phase exhibited strong strengthening ability and strong antibacterial property. Ti2Cu phase played a key role in the antibacterial mechanism. The antibacterial ability of Ti-Cu alloy was strongly proportional to the Cu content and the surface area of Ti2Cu phase. High Cu content and fine Ti2Cu phase would contribute to a high strength and a strong antibacterial ability.

  14. A Combinatorial Approach to the Investigation of Metal Systems that Form Both Bulk Metallic Glasses and High Entropy Alloys

    Science.gov (United States)

    Welk, Brian A.; Gibson, Mark A.; Fraser, Hamish L.

    2016-03-01

    In this work, compositionally graded specimens were deposited using the laser engineered net-shaping (LENS™) additive manufacturing technique to study the glass-forming ability of two bulk metallic glass (BMG) and high entropy alloy (HEA) composite systems. The first graded specimen varied from Zr57Ti5Al10Cu20Ni8 (BMG) to CoCrFeNiCu0.5 (HEA) and the second graded specimen varied from TiZrCuNb (BMG) to (TiZrCuNb)65Ni35 (HEA). After deposition, laser surface melting experiments were performed parallel to the gradient to remelt and rapidly solidify the specimen. Scanning electron microscopy and energy dispersive x-ray spectroscopy were used to determine the morphology and composition variations in the as-deposited and laser surface melted phases. Selected area diffraction of the melt pool regions confirmed an almost fully amorphous region in the first gradient and an amorphous matrix/crystalline dendrite composite structure in the second gradient.

  15. CRADA NFE-08-01456 Evaluation of Alumina-Forming Austenitic Stainless Steel Alloys in Industrial Gas Turbines

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Michael P [ORNL; Pint, Bruce A [ORNL; Unocic, Kinga A [ORNL; Yamamoto, Yukinori [ORNL; Kumar, Deepak [ORNL; Lipschutz, Mark D. [Solar Turbines, Inc.

    2011-09-01

    Oak Ridge National Laboratory (ORNL) and Solar Turbines Incorporated (Solar) participated in an in-kind cost share cooperative research and development agreement (CRADA) effort under the auspices of the Energy Efficiency and Renewable Energy (EERE) Technology Maturation Program to explore the feasibility for use of developmental ORNL alumina-forming austenitic (AFA) stainless steels as a material of construction for industrial gas turbine recuperator components. ORNL manufactured lab scale foil of three different AFA alloy compositions and delivered them to Solar for creep properties evaluation. One AFA composition was selected for a commercial trial foil batch. Both lab scale and the commercial trial scale foils were evaluated for oxidation and creep behavior. The AFA foil exhibited a promising combination of properties and is of interest for future scale up activities for turbine recuperators. Some issues were identified in the processing parameters used for the first trial commercial batch. This understanding will be used to guide process optimization of future AFA foil material production.

  16. Prediction of forming limit curve (FLC) for Al-Li alloy 2198-T3 sheet using different yield functions

    Institute of Scientific and Technical Information of China (English)

    Li Xiaoqiang; Song Nan; Guo Guiqiang; Sun Zhonggang

    2013-01-01

    The Forming Limit Curve (FLC) of the third generation aluminum-lithium (Al-Li) alloy 2198-T3 is measured by conducting a hemispherical dome test with specimens of different widths. The theoretical prediction of the FLC of 2198-T3 is based on the M-K theory utilizing respectively the von Mises, Hill’48, Hosford and Barlat 89 yield functions, and the different predicted curves due to different yield functions are compared with the experimentally measured FLC of 2198-T3. The results show that though there are differences among the four predicted curves, yet they all agree well with the experimentally measured curve. In the area near the planar strain state, the predicted curves and experimentally measured curve are very close. The predicted curve based on the Hosford yield function is more accurate under the tension-compression strain states described in the left part of the FLC, while the accuracy is better for the predicted curve based on Hill’48 yield function under the tension-tension strain states shown in the right part.

  17. Growing kinetics and structural characterization of oxide film formed on La-doped Co-40Cr alloy

    Institute of Scientific and Technical Information of China (English)

    Hui Ming Jin; Adriana Felix; Majorri Aroyave

    2007-01-01

    The isothermal and cyclic oxidizing kinetics of Co-40Cr alloy and its lanthanum ion-implanted samples were studied at 1000 ℃ in air by thermal-gravity analysis (TGA). Scanning electronic microscopy (SEM) and transmission electronic microscopy (TEM))were used to examine the oxidized film's morphology and the structure after oxidation. Secondary ion mass spectrum (SIMS)method was used to examine the binding energy change of chromium caused by La-doping and its influence on formation of Cr2O3 film. Laser Raman spectrum was used to examine the tress changes within oxidized films. It was found that lanthanum implantation remarkably reduced the isothermal oxidizing rate of Co-40Cr and improved the anti-cracking and anti-spalling properties of Cr2O3 film. The reasons were that the implanted lanthanum reduced the grain size and internal stress of Cr2O3 oxide, increased the high temperature plasticity of oxidized film. Lanthanum mainly existed in the outer surface of Cr2O3 film in the forms of fine La2O3 and LaCrO3 spinel particles.

  18. Dynamic study of passive layers formed on stainless steels in chloride environment. Correlation with stress corrosion behaviour - influence of some alloying elements

    International Nuclear Information System (INIS)

    This research thesis reports the study of the nature and stability of passive films formed on stainless steels in chloride solutions in order to predict the conditions under which some forms of localized corrosion may occur. It aims at understanding the influence of surface preparation, of temperature, of strain rate, and, above all, of alloying elements on the reconstruction kinetics of the passive film after a disturbance induced by a mechanical action. After a discussion of the various techniques used to study passive films, and of their results, the author presents the experimental method (potentiostatic test and mechanical de-passivation test) and the obtained results which are then interpreted, more particularly in terms of influence of alloying elements (nickel, molybdenum, copper, titanium, austeno-ferritic steel). Correlations are established between the dynamic behaviour of passive films formed on the studied steels, and their sensitivity to stress corrosion cracking

  19. Microstructural evolution and mechanical, and corrosion property evaluation of Cu-30Ni alloy formed by Direct Metal Deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, S., E-mail: sudipb@umich.edu [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); Dinda, G.P.; Dasgupta, A.K. [Center for Advanced Technologies, Focus: HOPE, Detroit, MI 48238 (United States); Natu, H.; Dutta, B. [POM Group Inc., Auburn Hills, MI 48326 (United States); Mazumder, J. [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); POM Group Inc., Auburn Hills, MI 48326 (United States)

    2011-06-02

    Research highlights: > Cu-30Ni alloy was successfully deposited with CO{sub 2} laser DMD system on C71500 substrate. > The microstructure consists of a single solid solution phase. > Columnar dendrites growing into equiaxed dendrites form layer microstructure. > Dendrite growth direction and angle relative to substrate was maintained in each layer. > Lattice parameter of solid solution phase is longer than reported lattice parameters. - Abstract: In the current investigation Cu-30Ni alloy was successfully laser deposited on a rolled C71500 plate substrate by Direct Metal Deposition technology. The microstructural investigation of the clad was performed using optical and scanning electron microscopy. The phase and crystal structure analysis was performed using X-ray diffraction technique and transmission electron microscopy. The microstructure consisted of columnar and equiaxed dendrites with face centered cubic crystal structure. The dendrites grew epitaxially from the substrate and layer and bead boundaries. Dendrites' growth direction <0 0 1> and growth angle 60{sup o} was maintained in each layer. The average primary dendritic arm spacing at the bottom part of the layers was about 7.5 {mu}m and average secondary dendritic arm spacing in the upper part of the layer varied between 2 {mu}m and 4.5 {mu}m. The lattice parameter of the identified phase was found to be longer than that reported in literature. The reported lattice parameters in literature are however from samples processed under equilibrium conditions. The microhardness of the clad was found to be less than the substrate but very consistent along the clad. Cu-30Ni clad specimen showed higher ultimate tensile strength but lower yield strength and percentage elongation as compared to the C71500 substrate. DMD Cu-30Ni clad/C71500 substrate specimen showed the worst mechanical properties. The corrosion resistance of the specimens was found to decrease in the order DMD Cu-30Ni clad, half-and-half DMD Cu

  20. Metal alloy identifier

    Science.gov (United States)

    Riley, William D.; Brown, Jr., Robert D.

    1987-01-01

    To identify the composition of a metal alloy, sparks generated from the alloy are optically observed and spectrographically analyzed. The spectrographic data, in the form of a full-spectrum plot of intensity versus wavelength, provide the "signature" of the metal alloy. This signature can be compared with similar plots for alloys of known composition to establish the unknown composition by a positive match with a known alloy. An alternative method is to form intensity ratios for pairs of predetermined wavelengths within the observed spectrum and to then compare the values of such ratios with similar values for known alloy compositions, thereby to positively identify the unknown alloy composition.

  1. Cathode Formed by Thermal Evaporation of Ba:Al Alloy and Estimations of Barrier Height in an Organic LED

    Institute of Scientific and Technical Information of China (English)

    DING Lei; ZHANG Fang-Hui

    2011-01-01

    @@ It is demonstrated that barium and aluminum alloy synthesized by melting in a glass tube under low vac- uum is applicable for organic laser emitting diodes (LEDs) as a thin film cathode.The alloy film obtained by the thermal evaporation of pre-synthesized alloy is used in a single-boat organic LED device with the struc- ture: indium tin oxide (ITO)/4,4'-bis[N-(1-naphthyl)-N-phenylamino]biphenyl(NPB)/tris-(8-hydroxyquinoline) aluminum(Alq) /barium:aluminum alloy.The experimental results show that devices with this alloy film cathode exhibit better current densityovoltage-luminance characteristics than those with a conventional pure AI cathode, and more weight of barium in aluminum leads to better performance of the devices.Characteristics of cur- rent density versus voltage for the electron-only devices are fitted by the Richardson-Schottky emission model, indicating that the electron injection barrier has a decrease of about 0.3 eV by this alloy cathode.%It is demonstrated that barium and aluminum alloy synthesized by melting in a glass tube under low vacuum is applicable for organic laser emitting diodes (LEDs) as a thin Rim cathode. The alloy Him obtained by the thermal evaporation of pre-synthesized alloy is used in a single-boat organic LED device with the structure: indium tin oxide (ITO)/4,4'-bis[N-(l-naphthyl)-N-phenylamino]biphenyl(NPB)/tris-(8-hydroxyquinoline) aluminum(Alq3)/barium:aluminum alloy. The experimental results show that devices with this alloy film cathode exhibit better current density-voltage-luminance characteristics than those with a conventional pure Al cathode, and more weight of barium in aluminum leads to better performance of the devices. Characteristics of current density versus voltage for the electron-only devices are fitted by the Richardson-Schottky emission model, indicating that the electron injection barrier has a decrease of about 0.3 eV by this alloy cathode.

  2. Effects of B upon glass forming ability of Al{sub 87}Y{sub 8}Ni{sub 5} amorphous alloy

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Shih-Fan [Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 106, Taiwan, ROC (China); Chen, Jhewn-Kuang, E-mail: jkchen@ntut.edu.tw [Institute of Materials Science and Engineering, National Taipei University of Technology, Taipei 106, Taiwan, ROC (China); Lin, Shing-Liang [Taiwan Ductile Iron Factory Co. Ltd., Hsinchu 303, Taiwan, ROC (China); Lin, Yu-Lom [Katec R and D Corp., Taipei 104, Taiwan, ROC (China)

    2013-07-15

    Highlights: •15 at.% boron added to Al{sub 87}Y{sub 8}Ni{sub 5} alloy demonstrates glass transition in contrast to its non-boron opponent. •A large 24.6 K ΔT{sub x} (T{sub x}−T{sub g}) liquid supercooling range indicates (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 85}B{sub 15} a possible ductile Al-based amorphous alloy. •Boron is effective in improving thermal stability of Al{sub 87}Y{sub 8}Ni{sub 5} amorphous alloy by increasing the activation energy for crystallization by 43%. •The hardness in crystallization of the boron-containing alloy could achieve as high as 595 Hv. •Boron could affect the short-range and medium-range symmetry which delays the nucleation and crystallization kinetics. -- Abstract: In this study, 15 at.% of boron is added to increase the thermal stability and amorphous forming ability of Al{sub 87}Y{sub 8}Ni{sub 5} alloy ribbons by single roller melt-spinning process. Thermal properties including crystallization activation energy and the Avrami exponent of crystallization are investigated using non-isothermal and isothermal analyses. Only the (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 85}B{sub 15} amorphous alloy ribbon demonstrates a glass transition temperature (T{sub g}) at 529 K, and its ΔT{sub x} (=T{sub x} − T{sub g}) value is 24.6 K. Crystallization kinetic study show that the 15 at.% of boron increases the activation energy for crystallization from 159 to 228 kJ/mol. The Avrami exponent n value of Al{sub 87}Y{sub 8}Ni{sub 5} amorphous alloy is 1.5 ∼ 2.1 indicating a decreasing nucleation rate with crystallization time, whereas the n value of (Al{sub 87}Y{sub 8}Ni{sub 5}){sub 85}B{sub 15} amorphous alloy ribbon is 2.3 ∼ 3.1 or the nucleation rate increases with time. The addition of boron could affect the crystal symmetry in atomic clusters and thus the phase separation behavior in the amorphous alloy. Boron is shown to delay the nucleation of boron-containing Al nano-crystals in crystallization. The maximum hardness is obtained for

  3. Corrosion behaviour of Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures

    Science.gov (United States)

    Li, C. L.; Wang, P.; Sun, S. Q.; Voisey, K. T.; McCartney, D. G.

    2016-10-01

    It has been extensively reported that Al-TM-RE amorphous alloy has excellent mechanical properties and corrosion resistance. In this paper, the corrosion behaviour of an Al86.0Co7.6Ce6.4 glass forming alloy with different microstructures is investigated through electrochemical experiments and microscopy. Results show the effect of microstructure. Laser and electron beam surface melting processes produce rapidly solidified microstructures with different extents of passivation compared to the as-cast alloy. An amorphous surface layer produced by these surface treatments had superior corrosion resistance compared with the crystalline alloy. As-cast and laser treated Al86.0Co7.6Ce6.4 suffered localised corrosion in the Al/Al11Ce3 eutectic region whereas the amorphous material exhibited uniform corrosion. Compared with the electrochemical behaviour of AA2024 and Alclad 2024, the fully amorphous layer prepared by combined laser-electron beam treatment exhibited advantages such as the more negative corrosion potential, the higher pitting potential and the uniform corrosion mechanism, which indicates that this material is a potential anode candidate in the protection of AA2024.

  4. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  5. Influence of potassium pyrophosphate in electrolyte on coated layer of AZ91 Mg alloy formed by plasma electrolytic oxidation

    Institute of Scientific and Technical Information of China (English)

    Jin-Young CHO; Duck-Young HWANG; Dong-Heon LEE; Bongyoung YOO; Dong-Hyuk SHIN

    2009-01-01

    The effect of potassium pyrophosphate in the electrolyte on plasma electrolytic oxidation (PEO) process for AZ91 Mg alloy was investigated. The morphologies and chemical compositions of the coating layer on the AZ91 Mg alloy were evaluated and corrosion resistance was also estimated by potentiodynamic polarization analysis. The coating layer on AZ91 Mg alloy coated from the Bath 2 containing 0.03 mol/L of potassium pyrophosphate for 360 s exhibited considerably dense structure and contained 11%-18% (mass fraction) of phosphorous. The higher content of phosphorous of coating layer coated from Bath 2 could be detected at the bottom of oxide layer, which strongly implied that the phosphorous ion might be concentrated at the barrier layer. Corrosion potential of coating layer of AZ91 Mg alloy increased and corrosion current density decreased with increasing the concentration of potassium pyrophosphate. The polarization resistance (Rp) of coating layer of AZ91 Mg alloy coated from Bath 2 was 4.65×107 Ω/cm2, which was higher than that (Rp=3.56×104 Ω/cm2) of the sample coated from electrolyte without potassium pyrophosphate. The coating layer coated from Bath 2 containing 0.03 mol/L potassium pyrophosphate exhibited the best corrosion resistance.

  6. A study into the impact of interface roughness development on mechanical degradation of oxides formed on zirconium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Platt, P. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Wedge, S. [AMEC, Walton House, Faraday Street, Birchwood Park, Risley, Warrington WA3 6GA (United Kingdom); Frankel, P. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom); Gass, M.; Howells, R. [AMEC, Walton House, Faraday Street, Birchwood Park, Risley, Warrington WA3 6GA (United Kingdom); Preuss, M. [University of Manchester, School of Materials, Materials Performance Centre, Manchester M13 9PL (United Kingdom)

    2015-04-15

    As a cladding material used to encapsulate nuclear fuel pellets, zirconium alloys are the primary barrier separating the fuel and a pressurised steam or lithiated water environment. Degradation mechanisms such as oxidation can be the limiting factor in the life-time of the fuel assembly. Key to controlling oxidation, and therefore allowing increased burn-up of fuel, is the development of a mechanistic understanding of the corrosion process. In an autoclave, the oxidation kinetics for zirconium alloys are typically cyclical, with periods of accelerated kinetics being observed in steps of ∼2 μm oxide growth. These periods of accelerated oxidation are immediately preceded by the development of a layer of lateral cracks near the metal-oxide interface, which may be associated with the development of interface roughness. The present work uses scanning electron microscopy to carry out a statistical analysis of changes in the metal-oxide interface roughness between three different alloys at different stages of autoclave oxidation. The first two alloys are Zircaloy-4 and ZIRLO{sup ™} for which analysis is carried out at stages before, during and after first transition. The third alloy is an experimental low tin alloy, which under the same oxidation conditions and during the same time period does not appear to go through transition. Assessment of the metal-oxide interface roughness is primarily carried out based on the root mean square of the interface slope known as the R{sub dq} parameter. Results show clear trends with relation to transition points in the corrosion kinetics. Discussion is given to how this relates to the existing mechanistic understanding of the corrosion process, and the components required for possible future modelling approaches.

  7. Effect of water vapour on growth and adherence of chromia scales on pure chromium

    OpenAIRE

    Michalik, Marek

    2007-01-01

    The oxidation behaviour of chromium was studied in the temperature range 950 to 1050oC. A number of atmospheres such as Ar-O2, Ar-H2-H2O, and more complex N2-O2-H2O and N2-H2-H2O were used, to allow the effects of oxygen and water vapour partial pressures to be determined. It was shown that the oxide scale formed in Ar-O2 environments was dependent on the oxygen partial pressure. Decreasing the pO2 in such gas mixtures lowered the oxidation rate and improved scale adherence. Different behavio...

  8. Influence of mutual substitution between La and Gd on the glass-forming ability of Al–Ni–La–Gd alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yi, J.J. [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Xu, W. [Australian Research Council Centre of Excellence for Design in Light Metals, and School of Materials Science and Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Xiong, X.Z.; Kong, L.T. [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Ferry, M. [Australian Research Council Centre of Excellence for Design in Light Metals, and School of Materials Science and Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Li, J.F., E-mail: jfli@sjtu.edu.cn [State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2015-04-15

    Highlights: • The optimal glass former and its neighbors in Al–Ni–La(Gd) system were base alloys. • La and Gd were gradually substituted by each other. • Wedge-shaped samples were prepared to determine the glass-forming ability (GFA). • Only the GFA of the non-optimal glass formers can be enhanced by the substitution. • Atom packing efficiency of solute-centered clusters dominates the GFA change. - Abstract: A series of Al{sub 100–a–b}Ni{sub a}(La{sub 1–x}Gd{sub x}){sub b} alloys, where a = 9–10, b = 4.5–5.5 and x = 0–1, were suction cast under identical conditions into a wedge-shaped copper mold for investigating the compositional dependence of glass-forming ability (GFA). The GFA of the ternary alloys, except for the optimal glass former (Al{sub 85.5}Ni{sub 9.5}La(Gd){sub 5}), is enhanced when a given rare earth element (La or Gd) is partially substituted by the other. The mutual substitution content between La and Gd for the optimal GFA increases with a decrease in Ni content. The enhancement of GFA by the mutual substitution between La and Gd was interpreted based on Miracle’s model of atom packing efficiency.

  9. Electronic, magnetic, superconducting and amorphous-forming properties versus stability of the Ti-Fe, Zr-Ru and Hf-Os ordered alloys

    International Nuclear Information System (INIS)

    The electronic, magnetic and superconducting properties of the Ti-Fe, Zr-Ru and Hf-Os ordered alloys of the B2-type and MgZn2-type structures are described using original low temperature specific heat and susceptibility results and known magnetization data. The stability of the B2-type ordered alloys, including that of TiFe, ZrRu and HfOs is discussed. The high stability of the B2-type ordered alloys having an average number of d electrons, anti Nd, equal or nearly equal to five (which corresponds to a Fermi level lying in a deep valley of the band structure) is accompanied by a low electronic specific heat coefficient γ, no magnetic order, no superconductivity and poor glass-forming ability. However, deviations from anti Nd=5 produce a decrease in the stability, high γ values, appearance of magnetic order and martensitic transformations leading to superconductivity and good glass-forming ability. (orig.)

  10. Metallurgical investigation of defects in super alloy 718 mill forms intended for aeroengine applications; Metallurgische Schadensanalyse an Halbzeugen aus der Superlegierung 718 fuer Triebwerksapplikationen

    Energy Technology Data Exchange (ETDEWEB)

    Gopala Krishna, V.; Srinivas, M. [Defence Metallurgical Research Lab., Hyderabad (India); Janakiram, G.D. [Utah State Univ., Logan, UT (United States); Murty, C.H.V.S.; Venugopal Reddy. A. [Regional Center for Military Airworthiness (Materials), Hyderabad (India)

    2008-10-15

    Super alloy 718 finds extensive utilization, particularly in aero engine industry, due to its excellent strength, low cycle fatigue and creep resistance. The alloy was manufactured using vacuum induction melting followed by vacuum arc remelting techniques. The electrodes, after thermo-mechanical processing to hot rolled square bar and flat forms, were ultrasonically inspected prior to machining of aeroengine compressor blades. During machining, crack-like defects were noticed. Visual / Stereo microscopic examination revealed that the defect was along the length of airfoil and was located at mid airfoil width. The defects were filled with dark gray colored debris. Fractographic examination of the crack facets revealed flaky gray region containing number of cracks and bright region with dimpled rupture features covered with debris. Analysis of the debris indicated the presence of oxygen in addition to the elements present in the material, suggesting that the debris is essentially an oxide. These features were correlated with processing histories and defect morphologies. (orig.)

  11. Influence of multi-step heat treatments in creep age forming of 7075 aluminum alloy: Optimization for springback, strength and exfoliation corrosion

    International Nuclear Information System (INIS)

    Multi-step heat treatments comprise of high temperature forming (150 °C/24 h plus 190 °C for several minutes) and subsequent low temperature forming (120 °C for 24 h) is developed in creep age forming of 7075 aluminum alloy to decrease springback and exfoliation corrosion susceptibility without reduction in tensile properties. The results show that the multi-step heat treatment gives the low springback and the best combination of exfoliation corrosion resistance and tensile strength. The lower springback is attributed to the dislocation recovery and more stress relaxation at higher temperature. Transmission electron microscopy observations show that corrosion resistance is improved due to the enlargement in the size and the inter-particle distance of the grain boundaries precipitates. Furthermore, the achievement of the high strength is related to the uniform distribution of ultrafine η′ precipitates within grains. - Highlights: ► Creep age forming developed for manufacturing of aircraft wing panels by aluminum alloy. ► A good combination of properties with minimal springback is required in this component. ► This requirement can be improved through the appropriate heat treatments. ► Multi-step cycles developed in creep age forming of AA7075 for improving of springback and properties. ► Results indicate simultaneous enhancing the properties and shape accuracy (lower springback).

  12. Influence of multi-step heat treatments in creep age forming of 7075 aluminum alloy: Optimization for springback, strength and exfoliation corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Arabi Jeshvaghani, R.; Zohdi, H. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Shahverdi, H.R., E-mail: shahverdi@modares.ac.ir [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Bozorg, M. [Department of Materials Engineering, Tarbiat Modares University, P.O. Box 14115-143, Tehran (Iran, Islamic Republic of); Hadavi, S.M.M. [School of Materials Science and Engineering, MA University of Technology, P.O. Box 16765-3197, Tehran (Iran, Islamic Republic of)

    2012-11-15

    Multi-step heat treatments comprise of high temperature forming (150 Degree-Sign C/24 h plus 190 Degree-Sign C for several minutes) and subsequent low temperature forming (120 Degree-Sign C for 24 h) is developed in creep age forming of 7075 aluminum alloy to decrease springback and exfoliation corrosion susceptibility without reduction in tensile properties. The results show that the multi-step heat treatment gives the low springback and the best combination of exfoliation corrosion resistance and tensile strength. The lower springback is attributed to the dislocation recovery and more stress relaxation at higher temperature. Transmission electron microscopy observations show that corrosion resistance is improved due to the enlargement in the size and the inter-particle distance of the grain boundaries precipitates. Furthermore, the achievement of the high strength is related to the uniform distribution of ultrafine {eta} Prime precipitates within grains. - Highlights: Black-Right-Pointing-Pointer Creep age forming developed for manufacturing of aircraft wing panels by aluminum alloy. Black-Right-Pointing-Pointer A good combination of properties with minimal springback is required in this component. Black-Right-Pointing-Pointer This requirement can be improved through the appropriate heat treatments. Black-Right-Pointing-Pointer Multi-step cycles developed in creep age forming of AA7075 for improving of springback and properties. Black-Right-Pointing-Pointer Results indicate simultaneous enhancing the properties and shape accuracy (lower springback).

  13. Studies of Nucleation and Growth, Specific Heat and Viscosity of Undercooled Melts of Quasicrystal and Polytetrahedral-Phase Forming Alloys

    Science.gov (United States)

    Kelton, K. F.; Gangopadhyay, Anup K.; Lee, G. W.; Hyers, Robert W.; Rathz, T. J.; Robinson, Michael B.; Rogers, Jan R.

    2003-01-01

    From extensive ground based work on the phase diagram and undercooling studies of Ti-Zr-Ni alloys, have clearly identified the composition of three different phases with progressively increasing polytetrahedral order such as, (Ti/Zr), the C14 Laves phase, and the i-phase, that nucleate directly from the undercooled liquid. The reduced undercooling decreases progressively with increasing polytetrahedral order in the solid, supporting Frank s hypothesis. A new facility for direct measurements of the structures and phase transitions in undercooled liquids (BESL) was developed and has provided direct proof of the primary nucleation of a metastable icosahedral phase in some Ti-Zr-Ni alloys. The first measurements of specific heat and viscosity in the undercooled liquid of this alloy system have been completed. Other than the importance of thermo-physical properties for modeling nucleation and growth processes in these materials, these studies have also revealed some interesting new results (such as a maximum of C(sup q, sub p) in the undercooled state). These ground-based results have clearly established the necessary background and the need for conducting benchmark nucleation experiments at the ISS on this alloy system.

  14. Optimum synthesis conditions of nanometric Fe50Ni50 alloy formed by chemical reduction in aqueous solution

    Indian Academy of Sciences (India)

    Marwa A Mohamed; Azza H El-Maghraby; Mona M Abd El-Latif; Hassan A Farag

    2013-10-01

    In the present article, various nanometric Fe50Ni50 alloys were synthesized by chemical reduction of the corresponding metal ions, with hydrazine in an aqueous solution. Process variables of reaction temperature, pH of the hydrazine solution and concentration of metal ions were varied in order to determine the optimum synthesis conditions regarding quality, productivity and cost. It is found that pH of hydrazine solution, at low concentration of metal ions, is the most crucial variable affecting the reaction rate, average crystallite and particle sizes of the synthesized nanometric Fe50Ni50 alloy, followed by the total concentration of metal ions. Thus, increase of pH of hydrazine solution acts as an efficient stabilizer in reducing the particle size. On the contrary, at high concentration of metal ions, the structural characteristics of the nanometric Fe50Ni50 alloy are almost insensitive to reaction temperature and pH of hydrazine solution, but the reduction rate is remarkably sensitive to reaction temperature. Based on these results, it is decided that a reaction temperature of 80 °C, pH of the hydrazine solution of 12.5 and concentration of metal ions of 0.6 M represent the optimum synthesis conditions. The role of pH of hydrazine solution in reducing the alloy’s average particle size as well as efficient stabilizer confirms tremendous effect of synthesis conditions on the alloy structure and therefore, the importance of this study for industrial production of nanometric Fe50Ni50 alloy.

  15. Metallic interconnects for SOFC: Characterisation of corrosion resistance and conductivity evaluation at operating temperature of differently coated alloys

    Science.gov (United States)

    Fontana, S.; Amendola, R.; Chevalier, S.; Piccardo, P.; Caboche, G.; Viviani, M.; Molins, R.; Sennour, M.

    One of challenges in improving the performance and cost-effectiveness of solid oxide fuel cells (SOFCs) is the development of suitable interconnect materials. Recent researches have enabled to decrease the operating temperature of the SOFC from 1000 to 800 °C. Chromia forming alloys are then among the best candidates for interconnects. However, low electronic conductivity and volatility of chromium oxide scale need to be solved to improve interconnect performances. In the field of high temperature oxidation of metals, it is well known that the addition of reactive element into alloys or as thin film coatings, improves their oxidation resistance at high temperature. The elements of beginning of the lanthanide group and yttrium are the most efficient. The goal of this study is to make reactive element oxides (La 2O 3, Nd 2O 3 and Y 2O 3) coatings by metal organic chemical vapour deposition (MOCVD) on Crofer 22 APU, AL 453 and Haynes 230 in order to form perovskite oxides which present a good conductivity at high temperature. The coatings were analysed after 100 h ageing at 800 °C in air under atmospheric pressure by scanning electron microscopy (SEM), energy dispersive X-ray (EDX) analyses, X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses. Area-specific resistance (ASR) was measured in air for the same times and temperature, using a sandwich technique with Pt paste for electrical contacts between surfaces. The ASR values for the best coating were estimated to be limited to 0.035 Ω cm 2, even after 40,000 h use.

  16. Structure of the glass-forming metallic liquids by ab-initio and classical molecular dynamics, a case study: Quenching the Cu60Ti20Zr20 alloy

    Science.gov (United States)

    Amokrane, S.; Ayadim, A.; Levrel, L.

    2015-11-01

    We consider the question of the amorphization of metallic alloys by melt quenching, as predicted by molecular dynamics simulations with semi-empirical potentials. The parametrization of the potentials is discussed on the example of the ternary Cu-Ti-Zr transition metals alloy, using the ab-initio simulation as a reference. The pair structure in the amorphous state is computed from a potential of the Stillinger-Weber form. The transferability of the parameters during the quench is investigated using two parametrizations: from solid state data, as usual and from a new parametrization on the liquid structure. When the adjustment is made on the pair structure of the liquid, a satisfactory transferability is found between the pure components and their alloys. The liquid structure predicted in this way agrees well with experiment, in contrast with the one obtained using the adjustment on the solid. The final structure, after quenches down to the amorphous state, determined with the new set of parameters is shown to be very close to the ab-initio one, the latter being in excellent agreement with recent X-rays diffraction experiments. The corresponding critical temperature of the glass transition is estimated from the behavior of the heat capacity. Discussion on the consistency between the structures predicted using semi-empirical potentials and ab-initio simulation, and comparison of different experimental data underlines the question of the dependence of the final structure on the thermodynamic path followed to reach the amorphous state.

  17. Silicon-substituted hydroxyapatite coating with Si content on the nanotube-formed Ti–Nb–Zr alloy using electron beam-physical vapor deposition

    International Nuclear Information System (INIS)

    The purpose of this study was to investigate the electrochemical characteristics of silicon-substituted hydroxyapatite coatings on the nanotube-formed Ti–35Nb–10Zr alloy. The silicon-substituted hydroxyapatite (Si–HA) coatings on the nanotube structure were deposited by electron beam-physical vapor deposition and anodization methods, and biodegradation properties were analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy measurement. The surface characteristics were analyzed by field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction (XRD). The Si–HA layers were deposited with rough features having highly ordered nanotube structures on the titanium alloy substrate. The thickness of the Si–HA coating was less than that of the HA coating. The XRD results confirmed that the Si–HA coating on the nanotube structure consisted of TiO2 anatase, TiO2 rutile, hydroxyapatite, and calcium phosphate silicate. The Si–HA coating surface exhibited lower Icorr than the HA coating, and the polarization resistance was increased by substitution of silicon in hydroxyapatite. - Highlights: • Silicon substituted hydroxyapatite (Si–HA) was coated on nanotubular titanium alloy. • The Si–HA coating thickness was less than single hydroxyapatite (HA) coating. • Si–HA coatings consisted of TiO2, HA, and Ca5(PO4)2SiO4. • Polarization resistance of the coating was increased by Si substitution in HA

  18. Effects of TiN film coating on electrochemical behaviors ofnanotube formed Ti-xHf alloys

    Institute of Scientific and Technical Information of China (English)

    Kang LEE; Won-Gi KIM; Joo-Young CHO; Sang-Won EUN; Han-Cheol CHOE

    2009-01-01

    Ti-xHf (x=10%, 20%, 30% and 40%, mass fraction) alloys were prepared by arc melting, and the microstructure was controlled for 24 h at 1 000 ℃ in argon atmosphere. The formation of nanotube was conducted by anodizing on Ti-Hf alloys in 1.0 mol/L H3PO4 electrolytes with small amounts of NaF at room temperature. And then TiN coatings were coated by DC-sputtering on the anodized surface. Microstructures and nanotube morphology of the alloys were examined by field emission scanning electron microscopy(FE-SEM) and X-ray diffractometry(XRD). The corrosion properties of the specimens were examined through potentiodynamic test (potential range from -1 500 to 2 000 mV) in 0.9 % NaCl solution by potentiostat. The microstructure shows the acicular phase and α′ phase with Hf content. The amorphous oxide surface is transformed to crystalline anatase phase. TiN coated nanotube surface has a good corrosion resistance.

  19. Capacitive behaviour and electronic structure of passive films formed on nickel base alloy type Inconel 600; influence of Cr and Fe. Comportement capacitif et structure electronique des films passifs formes sur l'alliage a base de nickel du type Inconel 600 (75Ni-16Cr-8Fe); influence du chrome et du fer

    Energy Technology Data Exchange (ETDEWEB)

    Hakiki, N.E.; Da Cunha Belo, M. (Centre National de la Recherche Scientifique (CNRS), 94 - Vitry-sur-Seine (France). Centre d' Etudes de Chimie Metallurgique)

    1994-08-01

    The study of passive films formed on a nickel base alloy type Inconel 600 is performed by capacitance measurements (Mott-Schottky approach). This research is supported by the passivation study of the alloying elements Ni, Cr, Fe and high purity alloys Ni-Cr, Ni-Fe, Ni-Cr-Fe. The results obtained show that the capacitive behaviour of the Inconel 600 in the passive state is similar to that on a p-n heterojunction to which a barrier zone of nickel oxide is added. The individual or combined action of alloying elements on the development of this kind of electronic structure is discussed. (authors). 5 refs., 6 figs.

  20. A detailed TEM and SEM study of Ni-base alloys oxide scales formed in primary conditions of pressurized water reactor

    Energy Technology Data Exchange (ETDEWEB)

    Sennour, Mohamed, E-mail: mohamed.sennour@ensmp.f [MINES, ParisTech, Centre des Materiaux, UMR CNRS 7633, B.P. 87, 91003 Evry Cedex (France); Marchetti, Loic; Martin, Frantz; Perrin, Stephane [CEA, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Aqueuse, F-91191 Gif-sur-Yvette (France); Molins, Regine [MINES, ParisTech, Centre des Materiaux, UMR CNRS 7633, B.P. 87, 91003 Evry Cedex (France); Pijolat, Michele [LPMG-UMR CNRS 5148 , Centre SPIN, Ecole Nationale Superieure des Mines, 158 Cours Fauriel, F-42023 Saint-Etienne (France)

    2010-07-31

    The oxide film formed on nickel-based alloys in pressurized water reactors (PWR) primary coolant conditions (325 {sup o}C, aqueous media) is very thin, in the range of 1-100 nm thick, depending on the surface state and on the corrosion test duration. The nature and the structure of this scale have been investigated by Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM). TEM observations revealed an oxide layer divided in two parts. The internal layer was mainly composed of a continuous spinel layer, identified as a mixed iron and nickel chromite (Ni{sub (1-x)}Fe{sub x}Cr{sub 2}O{sub 4}). Moreover, nodules of Cr{sub 2}O{sub 3}, with a size about 5 nm, were present at the interface between this spinel and the alloy. No chromium depletion was observed in the alloy, at the alloy/oxide interface. The external layer is composed of large crystallites corresponding to a spinel structure rich in iron (Ni{sub (1-z)}Fe{sub (2+z)}O{sub 4}) resulting from precipitation phenomena. SEM and TEM observations showed a link between the nucleation and/or the growth of crystallites of nickel ferrite and the crystallographic orientation of the substrate. A link between the presence of surface defects and the nucleation of the crystallites was also underlined by SEM observations. Partially hydrated nickel hydroxide, was also observed by TEM in the external scale. Based on these results, some considerations about the mechanism of formation of this oxide layer are discussed.

  1. Characterization of air-formed surface oxide film on a Co-Ni-Cr-Mo alloy (MP35N) and its change in Hanks' solution

    Energy Technology Data Exchange (ETDEWEB)

    Nagai, Akiko, E-mail: nag-bcr@tmd.ac.jp [Department of Inorganic Materials, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, 2-3-10 Kanda-surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Tsutsumi, Yusuke [Department of Metals, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, 2-3-10 Kanda-surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Suzuki, Yuta [Department of Inorganic Materials, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, 2-3-10 Kanda-surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Faculty of Engineering, Tokai University, 4-1-1 Kitakaname, Hiratsuka, Kanagawa 259-1292 (Japan); Katayama, Keiichi [Faculty of Engineering, Tokai University, 4-1-1 Kitakaname, Hiratsuka, Kanagawa 259-1292 (Japan); Hanawa, Takao [Department of Metals, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, 2-3-10 Kanda-surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Yamashita, Kimihiro [Department of Inorganic Materials, Institute of Biomaterials and Bioengineering, Tokyo Medical and Dental University, 2-3-10 Kanda-surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan)

    2012-05-01

    The air-formed surface oxide films used for stents were characterized to determine their composition and chemical state on a Co-Ni-Cr-Mo alloy. The change of the films in Hanks' solution was used to estimate the reconstruction of the film in the human body. Angle-resolved X-ray photoelectron spectroscopy was used to characterize the composition of the film and substrate, as well as the film's thickness. The surface oxide film on the Co-Ni-Cr-Mo alloy (when mechanically polished) consists of oxide species of cobalt, nickel, chromium, and molybdenum, contains a large amount of OH{sup -}, and has a thickness of approximately 2.5 nm. Cations exist in the oxide as Co{sup 2+}, Ni{sup 2+}, Cr{sup 3+}, Mo{sup 4+}, Mo{sup 5+}, and Mo{sup 6+}. Chromium is enriched and cobalt and nickel are depleted in the oxide; however, nickel is enriched and cobalt is depleted in the substrate alloy just under the surface oxide film. Concentration of chromium was low and that of nickel was high at small take-off angles. This indicates that distribution of chromium is greater in the inner layer, but nickel is distributed more in the outer layer of the surface oxide film. During immersion in Hanks' solution, cobalt and nickel dissolved, and the film composition changed to mostly chromium oxide (Cr{sup 3+}), along with small amounts of cobalt, nickel, and molybdenum oxides, and calcium phosphate containing magnesium, potassium, and carbonate. After immersion in Hanks' solution, the thickness of the surface layer containing calcium phosphate increased to more than 4 nm, while the amount of OH{sup -} increased. The amount of cobalt and nickel in the surface oxide film and in the substrate alloy just below the oxide decreased during immersion.

  2. Characterization of air-formed surface oxide film on a Co-Ni-Cr-Mo alloy (MP35N) and its change in Hanks’ solution

    International Nuclear Information System (INIS)

    The air-formed surface oxide films used for stents were characterized to determine their composition and chemical state on a Co-Ni-Cr-Mo alloy. The change of the films in Hanks’ solution was used to estimate the reconstruction of the film in the human body. Angle-resolved X-ray photoelectron spectroscopy was used to characterize the composition of the film and substrate, as well as the film's thickness. The surface oxide film on the Co-Ni-Cr-Mo alloy (when mechanically polished) consists of oxide species of cobalt, nickel, chromium, and molybdenum, contains a large amount of OH-, and has a thickness of approximately 2.5 nm. Cations exist in the oxide as Co2+, Ni2+, Cr3+, Mo4+, Mo5+, and Mo6+. Chromium is enriched and cobalt and nickel are depleted in the oxide; however, nickel is enriched and cobalt is depleted in the substrate alloy just under the surface oxide film. Concentration of chromium was low and that of nickel was high at small take-off angles. This indicates that distribution of chromium is greater in the inner layer, but nickel is distributed more in the outer layer of the surface oxide film. During immersion in Hanks’ solution, cobalt and nickel dissolved, and the film composition changed to mostly chromium oxide (Cr3+), along with small amounts of cobalt, nickel, and molybdenum oxides, and calcium phosphate containing magnesium, potassium, and carbonate. After immersion in Hanks’ solution, the thickness of the surface layer containing calcium phosphate increased to more than 4 nm, while the amount of OH- increased. The amount of cobalt and nickel in the surface oxide film and in the substrate alloy just below the oxide decreased during immersion.

  3. Microstructure and mechanical properties of multiphase layer formed during depositing Ti film followed by plasma nitriding on 2024 aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, F.Y., E-mail: zfy19861010@163.com; Yan, M.F., E-mail: yanmufu@hit.edu.cn

    2014-05-01

    Highlights: • A novel duplex surface treatment on 2024 Al alloy was proposed. • A multiphase layer composed of TiN{sub 0.3}, Al{sub 3}Ti and Al{sub 18}Ti{sub 2}Mg{sub 3} was prepared on the surface of 2024 Al alloy. • The microstructures of TiN{sub 0.3}, Al{sub 3}Ti and Al{sub 18}Ti{sub 2}Mg{sub 3} were characterized by SEM and TEM. • The surface hardness of the multiphase layer reached to 590 HV{sub 0.01}, five times harder than 2024 Al alloy. • The wear resistance of 2024 Al alloy was improved significantly. - Abstract: In this study, a novel method was develop to fabricate an in situ multiphase layer on 2024 Al alloy to improve its surface mechanical properties. The method was divided into two steps, namely depositing pure Ti film on 2024 Al substrate by using magnetron sputtering, and plasma nitriding of Ti coated 2024 Al in a gas mixture comprising of 40% N{sub 2}–60% H{sub 2}. The microstructure and mechanical properties of the multiphase layer prepared at different nitriding time were investigated by using X-ray diffractometer (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), microhardness tester and pin-on-disc tribometer. Results showed that multiphase layer with three sub-layers (i.e. the outmost TiN{sub 0.3} layer, the intermediate Al{sub 3}Ti layer and the inside Al{sub 18}Ti{sub 2}Mg{sub 3} layer) can be obtained. The thickness of the Al{sub 18}Ti{sub 2}Mg{sub 3} layer increased faster than TiN{sub 0.3} and Al{sub 3}Ti layer with increasing nitriding time. The hardness of the layer has reached about 593 HV, which is much higher than that of 2024 Al substrate. The wear rate of the coated samples decreased 53% for 4 h nitriding and 86% for 12 h nitriding, respectively, compared with that of the uncoated one. The analysis of worn surface indicated that the coated 2024 Al exhibited predominant abrasive wear, whereas the uncoated one showed severe adhesive wear.

  4. Super plastic forming of the Cd-17.4 Zn alloy; Conformado superplastico de la aleacion Cd-17.4 Zn

    Energy Technology Data Exchange (ETDEWEB)

    Llanes Briceno, J. A.; Torres Villasenor, G. [Instituto de Investigaciones en Materiales, UNAM, Mexico, D.F. (Mexico)

    2000-06-01

    In the present work the necessary steps to carry on the superplastic forming of the Cd-17.4 Zn alloy are defined. The use of either atmospheric pressure or gas pressure as forming tools is analyzed. The optimum values of the variables involved (temperature, maximum strain and sensitivity index) are determined while a method for the characterization of future superplastic alloys is set forth. The experimental characterization of the superplastic forming is achieved with free bulging of circular membranes of 12, 16, 24, 32 and 40 mm in diameter and with three different membrane thicknesses (0.4, 0.6 and 0.8 mm). [Spanish] Se definen los pasos necesarios para el conformado superplastico de la aleacion Cd-17.4Zn. Se comparan la presion atmosferica y el gas a presion como herramientas de conformado. Se determinan los valores optimos de las variables involucradas (temperatura, deformacion maxima e indice de sensibilidad) y se plantea una metodologia para la caracterizacion de futuras aleaciones superplasticas. El conformado superplastico se caracteriza experimentalmente mediante el inflado libre de membranas circulares de 12, 16, 24, 32 y 40 mm de diametro y tres diferentes espesores (0.4, 0.6 y 0.8 mm).

  5. Effects of product form and boron addition on the creep damage in the modified Hastelloy X alloys in a simulated HTGR helium gas environment

    International Nuclear Information System (INIS)

    The present paper investigates early-stage-creep damage of Hastelloy XR and XR-II alloys, modified versions of Hastelloy X alloy, which have been developed in Japan as most promising candidate structural alloys for Japanese high-temperature gas-cooled reactors (HTGRs). Creep tests were made on Hastelloy XR forging, tube and XR-II tube at 1,123 to 1,273 K in a simulated HTGR helium gas environment. The tests were interrupted at different strain levels of up to 5 % in order to evaluate creep damage via intergranular voids. The void sizes along grain boundaries and the A-parameter, the ratio of the number of damaged grain boundaries, on which one or more voids are found, to that of the total grain boundaries observed are used in order to evaluate creep damage. Statistical analysis of the A-parameter as well as the void sizes reveals that the values of the parameter show wide variations and follow the Weibull distribution, reflecting spatial randomness of the voids. The void sizes along grain boundaries, on the other hand, follow the log-normal distribution. The maximum void size dmax and the mean value of the A-parameter Am are calculated and plotted against interruption creep strain εint. The resultant dmax vs. εint and Am vs. εint diagrams show that Hastelloy XR forging had suffered more damage than Hastelloy XR tube; nevertheless, the forging has longer interruption life, or the time to reach a given interruption creep strain. The result indicates that grains may have been deformed more easily in Hastelloy XR in the form of tube than in the form of forging. The diagrams also imply that the addition of boron has suppressed the nucleation as well as the growth of voids and thus has brought about longer interruption life of Hastelloy XR-II. (author)

  6. Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

    Directory of Open Access Journals (Sweden)

    Wang Dan

    2014-08-01

    Full Text Available The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods (chromium plating, TiAlN coating, surface polishing and nitriding treatment were applied to the H13 surfaces. Taking the coefficient of friction (CoF and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature (from room temperature to 500 °C, while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.

  7. Investigation of rare earth sealing of porous micro-arc oxidation coating formed on AZ91D magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    M.Laleh; Farzad Kargar; A.Sabour Rouhaghdam

    2012-01-01

    Magnesium and its alloys have been used in many industries,but they are reactive and require protection against aggressive environments.In this study,oxide coatings were applied on AZ91D magnesium alloy using micro-arc oxidation (MAO) process.Then,in order to seal the pores of the MAO coatings,the samples were immersed in cerium bath for different times.The surface morphologies and compositions of the coatings were analyzed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS),respectively.The corrosion behavior of the coatings was investigated with electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in 3.5 wt.% NaCl solution.The amount of the porosity of the coating was measured by electrochemical method.It was found that the sealing treatments by immersion in cerium bath successfully sealed the pores of the MAO coatings.The results of the corrosion tests showed that the MAO coating which was sealed in Ce bath for 10 min enhanced the corrosion resistance of the substrate significantly.Furthermore,this coating had the lowest amount of the porosity among the coatings.

  8. Prediction of two-dimensional topological insulator by forming a surface alloy on Au/Si(111) substrate

    Science.gov (United States)

    Chuang, Feng-Chuan; Hsu, Chia-Hsiu; Chou, Hsin-Lei; Crisostomo, Christian P.; Huang, Zhi-Quan; Wu, Shih-Yu; Kuo, Chien-Cheng; Yeh, Wang-Chi V.; Lin, Hsin; Bansil, Arun

    2016-01-01

    Two-dimensional (2D) topological insulators (TIs), which can be integrated into the modern silicon industry, are highly desirable for spintronics applications. Here, using first-principles electronic structure calculations, we show that the Au/Si(111)-√{3 } substrate can provide a platform for hosting 2D TIs obtained through the formation of surface alloys with a honeycomb pattern of adsorbed atoms. We systematically examined elements from groups III to VI of the periodic table at 2/3 monolayer coverage on Au/Si(111)-√{3 }, and found that In, Tl, Ge, and Sn adsorbates result in topologically nontrivial phases with band gaps varying from 0 to 50 meV. Our scanning tunneling microscopy and low-energy electron diffraction experiments confirm the presence of the honeycomb pattern when Bi atoms are deposited on Au/Si(111)-√{3 }, in accord with our theoretical predictions. Our findings pave the way for using surface alloys as a potential route for obtaining viable 2D TI platforms.

  9. Oxidation behavior of nickel-base superalloys and High Strength Low Alloy (HSLA) steels at elevated temperatures

    Science.gov (United States)

    Talekar, Anjali S.

    Alloy C-22 (UNS N06022) and High Strength Low Alloy (HSLA) steels are candidate materials for use in outer layer of waste storage packages and as rock bolts in the underground roof supports at Yucca Mountain nuclear waste repository respectively. Oxidation kinetics of three Ni-base Superalloys and two HSLA Steels, Split Set Friction Rock Stabilizers (SS-46) and Swellex Mn-24, have been determined by isothermal high temperature continuous measurement thermogravimetry at temperatures ranging between 600°C to 1100°C in pure oxygen atmosphere for predetermined periods of exposures (48 hours for the Superalloys and 100 hours for HSLA steels). The two other Ni-base Superalloys selected were Alloy-263 (UNS N07263) and Alloy-282. These are similar in their Cr composition to Alloy C-22 and have variations in the contents of other alloying elements namely Co and Mo. The alloys were selected for comparison of their oxidation resistance with C-22 as a baseline material. All three Superalloys are known chromia formers. All the superalloys were evaluated for determining their kinetic parameters and the activation energies for the superalloys were also calculated. The activation energy for the parabolic regime of Alloy-282 is found to be 232 kJ/mol. The slope of the curves on a plot of kp as a function of (1/T) show Alloy-282 to have better oxidation resistance up to 980°C and thereafter the rate constants are similar for all three alloys, but when activation energies over the whole temperature range are calculated, Alloy-263 shows the best average oxidation resistance. Surface characterization by means of microscopy as well as X-ray photoelectron spectroscopy showed the nature of oxides formed. Based on the kinetics and the characterization, proposed mechanisms for oxidation of these alloys at high temperatures are put forth. Temperature modulated thermogravimetry was used for studies on HSLA steels. The imposed sinusoidal temperature modulations on the isothermal temperature

  10. Containerless solidification of Zr41Ti14Cu12.5Ni10Be22.5 glass-forming alloy in drop tube

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Droplets of Zr41Ti14Cu12.5Ni10Be22.5 glass form-ing alloys with different sizes are solidified in a drop tubecontainerless processing. Glass transition behavior, crystal-lization kinetics, and the phase evolution during annealing of the Zr41Ti14Cu12.5Ni10Be22.5 glassy spheres are investigated. The experimental results indicate that the apparent activation energy of the glass transition (Eg = 435.5 kJ/mol), and the activation energy of the main crystallization reaction (Ep1 = 249.6 kJ/mol) are obviously different from those of bulk glass samples prepared by water quenched (Eg = 559.1 kJ/mol and Ep1 =192.5 kJ/mol). The difference is discussed in the view point of the atomic configuration of the liquid state of the metallic glass and nucleation mechanism.

  11. Dependence of Morphology of SiOx Nanowires on the Supersaturation of Au-Si Alloy Liquid Droplets Formed on the Au-Coated Si Substrate

    Institute of Scientific and Technical Information of China (English)

    张晗; 李吉学; 张泽; 金爱子

    2001-01-01

    A thermodynamic theory about the dependence of morphology of SiOx nanowires on the super-saturation of alloy liquid droplets has been proposed on the basis of the vapour-liquid-solid growth mechanism and has been supported experimentally. By changing the Si concentration in the Au-Si liquid droplets formed on the Au-coated Si substrate, firework-, tulip- and bud-shaped SiOx nanowires were synthesized by a thermal evaporation method and distributed concentrically around some void defects in the Si substrate. Voids were formed underneath the surface of the Si substrate during the thermal evaporation at 850℃ and resulted in the Si-concentration deficient thus different saturation of Au-Si droplets. Electron microscopy analysis showed that the nanowires had an amorphous structure and were terminated by Au-Si particles.

  12. Effect of solution temperature and cooling rate on microstructure and mechanical properties of laser solid forming Ti-6Al-4V alloy

    Institute of Scientific and Technical Information of China (English)

    Shuangyin Zhang; Xin Lin; Jing Chen; Weidong Huang

    2009-01-01

    The effect of solution temperature and cooling rate on microstructure and mechanical properties of laser solid forming (LSF) Ti-6Al-4V alloy is investigated.The samples arc solutions treated at 900,950,and 1000 ℃,followed by water quenching,air cooling,and furnace cooling,respectively.It is found that the cooling rate of solution treatment has a more important effect on the microstructure in comparison with the solution temperature.The martensite a' formed during water quenching results in the higher hardness and tensile strength but lower ductility of samples.With decreasing the cooling rate and increasing the solution temperature,the width of primary a laths increases,and the aspect ratio and volume fraction decrease,which make the hardness and tensile strength decrease and the ductility increase.

  13. Silicon-substituted hydroxyapatite coating with Si content on the nanotube-formed Ti–Nb–Zr alloy using electron beam-physical vapor deposition

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Yong-Hoon [Division of Restorative, Prosthetic and Primary Care Dentistry, College of Dentistry, The Ohio State University, 305 W. 12th Ave., Columbus, OH (United States); Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, and Research Center for Oral Disease Regulation of the Aged, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Choe, Han-Cheol, E-mail: hcchoe@chosun.ac.kr [Department of Dental Materials, Research Center of Nano-Interface Activation for Biomaterials, and Research Center for Oral Disease Regulation of the Aged, School of Dentistry, Chosun University, Gwangju (Korea, Republic of); Brantley, William A. [Division of Restorative, Prosthetic and Primary Care Dentistry, College of Dentistry, The Ohio State University, 305 W. 12th Ave., Columbus, OH (United States)

    2013-11-01

    The purpose of this study was to investigate the electrochemical characteristics of silicon-substituted hydroxyapatite coatings on the nanotube-formed Ti–35Nb–10Zr alloy. The silicon-substituted hydroxyapatite (Si–HA) coatings on the nanotube structure were deposited by electron beam-physical vapor deposition and anodization methods, and biodegradation properties were analyzed by potentiodynamic polarization and electrochemical impedance spectroscopy measurement. The surface characteristics were analyzed by field-emission scanning electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction (XRD). The Si–HA layers were deposited with rough features having highly ordered nanotube structures on the titanium alloy substrate. The thickness of the Si–HA coating was less than that of the HA coating. The XRD results confirmed that the Si–HA coating on the nanotube structure consisted of TiO{sub 2} anatase, TiO{sub 2} rutile, hydroxyapatite, and calcium phosphate silicate. The Si–HA coating surface exhibited lower I{sub corr} than the HA coating, and the polarization resistance was increased by substitution of silicon in hydroxyapatite. - Highlights: • Silicon substituted hydroxyapatite (Si–HA) was coated on nanotubular titanium alloy. • The Si–HA coating thickness was less than single hydroxyapatite (HA) coating. • Si–HA coatings consisted of TiO{sub 2}, HA, and Ca{sub 5}(PO{sub 4}){sub 2}SiO{sub 4}. • Polarization resistance of the coating was increased by Si substitution in HA.

  14. Application of the Eyring Equation in the Evaluation of Semi-Solid Forming-Induced Si Particle Refinement in the Hypereutectic Al-Si Alloys

    Science.gov (United States)

    Fukui, Yasuyoshi; Nara, Daisaku; Fushimi, Kazuyo; Kumazawa, Noriyoshi

    2015-12-01

    On the basis of Eyring's theory of absolute reaction rate, an approach to modeling Si particle refinement acceleration in the semi-solid forming of a hypereutectic Al-Si alloy has been developed. The acceleration variable data used in the present analysis were obtained from a semi-solid compression test using Al-25 mass pct Si alloy cylindrical specimens with a diameter of 15 mm and a height of 15 mm; the test conditions comprised a combination of compression displacements ∆ h = 5, 10, and 12 mm; compression rates v = 5, 25, and 125 mm/min; and test temperatures T = 853 K and 863 K (580 °C and 590 °C). The coarse primary Si particle refinement depends on a complex interaction among variables, such as compression displacement, compression rate, and test temperature. The performance of Si particle refinement degraded under higher temperature, slower strain rates, and slower shear rates. The results of the Si particle size are suitably summarized by the Eyring equation as a function of the temperature and the shear rate. The baseline Si particle size and the baseline temperature of Si particle refinement, i.e., the reference temperature, were G N = 0.27 mm and T N = 866.4 K (593.4 °C), respectively. The calculated results using this equation correlated well with the observed results. An acceleration factor of Si particle refinement was successfully derived on the basis of this equation and indicated that operating at a higher shear rate and a temperature just above the melting point of eutectic Al-Si alloy are the optimum conditions for refining Si particles.

  15. Electroless plating of low-resistivity Cu–Mn alloy thin films with self-forming capacity and enhanced thermal stability

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Sung-Te, E-mail: stchen@mail.hust.edu.tw [Department of Electronic Engineering, Hsiuping University of Science and Technology, Dali 412, Taichung, Taiwan (China); Chen, Giin-Shan [Department of Materials Science and Engineering, Feng Chia University, Seatwen 407, Taichung, Taiwan (China)

    2015-11-05

    Previous studies have typically used sputter deposition to fabricate Cu–Mn alloy thin films with concentrated solute additions which have exceeded several atomic percentages, and the electrical resistivity values of the resultant films from previous studies are relatively high, ranging from 2.5 to 3.5 μΩ-cm. Herein, we proposed a different approach by using electroless process to plate dilute Cu–Mn (0.1 at.%) alloy thin films on dielectric layers (SiO{sub 2}). Upon forming-gas annealing, the Mn incorporated into Cu–Mn films was segregated toward the SiO{sub 2} side, eventually converting itself into a few atomic layer thickness at the Cu/SiO{sub 2} interface, and forming films with a low level of resistivity the same as that of pure Cu films (2.0 μΩ-cm). The interfacial layer served as not only a diffusion barrier, but also an adhesion promoter that prevented the film’s agglomeration during annealing at elevated temperatures. The mechanism for the dual-function performance by the Mn addition was elucidated by interfacial bonding analysis, as well as dynamic (adhesive strength) and thermodynamic (surface-tension) measurements. - Highlights: • Electroless plating is proposed to grow dilute (0.1%) Cu–Mn films on SiO{sub 2} layers. • Adequate annealing results in a self-forming of MnO{sub x} at the Cu/SiO{sub 2} interface. • The role of interfacial MnO{sub x} as a barrier and adhesion promoter is demonstrated. • The treated dilute film has a low ρ level of pure Cu, in contrast to concentrated films. • Its potential as a single entity replacement of Cu interconnect is presented.

  16. Effects of anodic passivation on the constitution, stability and resistance to corrosion of passive film formed on an Fe-24Mn-4Al-5Cr alloy

    International Nuclear Information System (INIS)

    The effects of anodic aging time and potential on the corrosion resistance, stability and constitution of the passive film formed on an Fe-24Mn-4Al-5Cr alloy in 50% HNO3 solution were studied by using combined electrochemical measurements and Auger electron spectroscopic (AES)/X-ray photoelectron spectroscopic (XPS) analysis. In the anodic passive region, prolonged anodic aging time or increased passivating potential can induce better protective and stable properties of the passive film and better resistance to corrosion. With increasing aging time from 15 min to 5 h, the time required for the potential decay from the passive to active state increases from about 300 up to above 12,000 s, and the corrosion resistance in 1 mol l-1 Na2SO4 solution of Fe-24Mn-4Al-5Cr alloy, characterized by polarization curves, is superior to that of Fe-13% Cr-0.1% C stainless steel. AES and XPS analyses of the aging passive film show that these improvements of properties are related to modifications of the passive layer with time. The increase of resistance to corrosion is attributed to Al2O3 and Cr2O3 enrichment and oxides of Fe and Mn depletion in the passive film and a thickening of the effective barrier layer of oxides

  17. Microstructure and high temperature properties of two-step voltage-controlled MAO ceramic coatings formed on Ti{sub 2}AlNb alloy

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yuan-Hong, E-mail: wangyuanhong522@163.com; Ouyang, Jia-Hu; Liu, Zhan-Guo; Wang, Ya-Ming; Wang, Yu-Jin

    2014-07-01

    A two-step voltage-controlled microarc oxidation (MAO) method has been used to produce ceramic coatings (NA-2st) on Ti{sub 2}AlNb alloy. For a comparative study, one-step voltage-controlled MAO ceramic coatings (NA-1st) were also formed on Ti{sub 2}AlNb alloy. The NA-2st coating with a relatively compact microstructure is composed of Al{sub 2}TiO{sub 5}, R-TiO{sub 2}, α-Al{sub 2}O{sub 3} and γ-Al{sub 2}O{sub 3} phases. The adhesive strength of MAO coatings was tested by a direct pull-off method. Isothermal oxidation tests were carried out at 800 °C in a muffle furnace in air. Normal spectral emissivity of MAO coatings was measured at 600 °C in the infrared wavelength range of 3–20 μm. High temperature tribological properties of MAO coatings were evaluated by using a ball-on-disc friction and wear tester at 600 °C. Due to its compact microstructure and high content of Al{sub 2}TiO{sub 5} phase, the NA-2st coating exhibits better high temperature properties, such as good oxidation resistance, high infrared emissivity, low friction coefficient and small wear rate.

  18. Characterization of air-formed surface oxide film on Ti-29Nb-13Ta-4.6Zr alloy surface using XPS and AES

    International Nuclear Information System (INIS)

    The surface oxide film on a Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) was precisely characterized using X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) to understand the composition and chemical state of the surface oxide film of TNTZ. For comparison, the component metals, titanium, niobium, tantalum, and zirconium, were also characterized to consider the effect of those on the formation of the surface oxide film on their alloy. The characterization of the surface oxide films on TNTZ and its component revealed the following issues. The surface oxide film on TNTZ consists of a composite oxide that contains titanium, niobium, tantalum, and zirconium but forms continuous layer and is very thin, ca. 3.7 nm. The oxide film is not completely oxidized because it contains various valences of cations. In particular, the oxidation of tantalum is inhibited in the oxide. Tantalum is enriched in the substrate in TNTZ just under the surface oxide because of this inhibition in the oxidation. The formation of the surface oxide film in TNTZ is predominantly governed by titanium. The preferential oxidation of an element is not always dependent on the initial oxidation potential of that element, the relationship between the oxidation energy from a smaller valence to a larger valence, and the dehydration process. In other words, a complicated competition governs the resultant composition of surface oxide

  19. Characterization of air-formed surface oxide film on Ti-29Nb-13Ta-4.6Zr alloy surface using XPS and AES

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, Y. [Institute of Biomaterials and Engineering, Tokyo Medical and Dental University, 2-3-10 Kanda-Surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Nakai, M.; Akahori, T.; Niinomi, M. [Institute of Materials Research, Tohoku University, Sendai 980-8577 (Japan); Tsutsumi, Y.; Doi, H. [Institute of Biomaterials and Engineering, Tokyo Medical and Dental University, 2-3-10 Kanda-Surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan); Hanawa, T. [Institute of Biomaterials and Engineering, Tokyo Medical and Dental University, 2-3-10 Kanda-Surugadai, Chiyoda-ku, Tokyo 101-0062 (Japan)], E-mail: hanawa.met@tmd.ac.jp

    2008-08-15

    The surface oxide film on a Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) was precisely characterized using X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) to understand the composition and chemical state of the surface oxide film of TNTZ. For comparison, the component metals, titanium, niobium, tantalum, and zirconium, were also characterized to consider the effect of those on the formation of the surface oxide film on their alloy. The characterization of the surface oxide films on TNTZ and its component revealed the following issues. The surface oxide film on TNTZ consists of a composite oxide that contains titanium, niobium, tantalum, and zirconium but forms continuous layer and is very thin, ca. 3.7 nm. The oxide film is not completely oxidized because it contains various valences of cations. In particular, the oxidation of tantalum is inhibited in the oxide. Tantalum is enriched in the substrate in TNTZ just under the surface oxide because of this inhibition in the oxidation. The formation of the surface oxide film in TNTZ is predominantly governed by titanium. The preferential oxidation of an element is not always dependent on the initial oxidation potential of that element, the relationship between the oxidation energy from a smaller valence to a larger valence, and the dehydration process. In other words, a complicated competition governs the resultant composition of surface oxide.

  20. A statistical analysis on erosion wear behaviour of A356 alloy reinforced with in situ formed TiB2 particles

    International Nuclear Information System (INIS)

    Solid particle erosion wear behaviour of A356 and A356/TiB2in situ composites has been studied. A356 alloy reinforced with in situ TiB2 particles was fabricated by the reaction of halide salts with aluminium melt and the formation of Al3Ti brittle phase is completely suppressed. The composites show good grain refinement of α-Al and modification of eutectic Si. These in situ composites show high hardness and better erosion resistance than the base alloy. Though the sizes of in situ formed TiB2 reinforcement particles are smaller than the erodent SiC particles, TiB2 particles are able to effectively resist the erodent particles. Design of experiment has been used to run the solid particle erosion experiment. An attempt has also been made to develop a mathematical model by using regression analysis. Analysis of variance (ANOVA) technique is applied to check the validity of the developed model. Student's t-test is utilized to find out the significance of factors. The wear mechanism has been studied by analyzing the surface of the worn specimen using scanning electron microscopy and energy dispersive X-ray microanalysis

  1. 喷射成形硅铝合金镀覆工艺研究%Study of deposition technology on spray formed silicon-aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    李忠宝; 付银辉; 李元朴

    2012-01-01

    The electroless nickel plating and gold electroplating processes on the surface of spray formed silicon-aluminum alloy (CE11) were studied. The variation of surface morphology and chemical composition on CE11 silicon-aluminum alloy during deposition were analyzed by scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). The quality of deposit was tested by thermal shock, high-temperature baking, and welding tests. It was found that an electroless plated coating with good adhesion can be obtained on the surface of CE11 silicon-aluminum alloy when electroless nickel plating was carried out after roughening with a mixed solution of ammonium hydrogen fluoride and nitric acid, ultrasonic film removing, zinc immersion, and nickel pre-plating. The deposit after gold electroplating retains good adhesion after baking at 400 ℃, which meets the eutectic welding requirement of gold-germanium, gold-tin alloy, etc.%研究了喷射成形硅铝合金(CE11)材料表面化学镀镍和镀金工艺,使用电子显微镜(SEM)及能谱分析仪(EDS)分析了沉积过程中CE11硅铝合金表面形貌和沉积层化学成分,采用热震、高温烘烤、焊接试验等方法检测了硅铝合金样件的镀层质量.结果发现,CE11硅铝合金经氟化氢铵和硝酸混合溶液粗化、超声波去膜、浸锌、预镀镍后化学镀镍,可以获得结合力良好的化学镀层,镀金后能耐400℃烘烤而仍然保持很好的结合力,能够满足金锗、金锡等合金的共晶焊接使用要求.

  2. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Jun-Lin; Zhou, Ke-Yi, E-mail: boiler@seu.edu.cn; Xu, Jian-Qun [Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing 210096, Jiangsu Province (China); Wang, Xin-Meng; Tu, Yi-You [School of Materials Science and Engineering, Southeast University, Nanjing 210096, Jiangsu Province (China)

    2014-07-28

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  3. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    International Nuclear Information System (INIS)

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  4. Influence of Lanthanum Ion-Implantation on Adhesive Property of Oxide Film Formed on Co-40Cr Alloy

    Institute of Scientific and Technical Information of China (English)

    JIN Hui-ming; ZHANG Lin-nan; LIU Xiao-jun

    2008-01-01

    The isothermal and cyclic oxidizing kinetics of Co-40Cr alloy and its lanthanum ion-implanted samples were studied at 1 000 ℃ in air by thermal gravimetric analysis (TGA). Scanning electron microscopy (SEM) was used to examine the Cr2O3 oxide film's morphology after oxidation. Secondary ion mass spectrum (SIMS) method was used to examine the binding energy change of chromium caused by La-doping and its influence on the formation of Cr2O3 film. Acoustic emission (AE) method was used in situ to monitor the cracking and spalling of oxide films during oxidizing and subsequent air-cooling stages. Laser Raman spectrum was used to examine the stress changes within oxide films. A theoretical model was proposed relating to the film fracture process and was used to analyze the AE spectrum both on time domain and AE-event number domain. It was found that lanthanum implantation remarkably reduced the isothermal oxidizing rate of Co-40Cr and improved the anti-cracking and anti-spalling properties of Cr2O3 oxide film. The reasons for the improvement were mainly that the implanted lanthanum reduced the grain size and internal stress of Cr2O3 oxide, increased the high temperature plasticity of oxide film, and remarkably reduced the number and size of Cr2O3/Co-40Cr interfacial defects.

  5. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    Science.gov (United States)

    Huang, Jun-Lin; Zhou, Ke-Yi; Wang, Xin-Meng; Tu, Yi-You; Xu, Jian-Qun

    2014-07-01

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  6. The Influence of Various Additives on the Properties of Peo Coatings Formed on AZ31 mg Alloy

    Science.gov (United States)

    Rehman, Zeeshan Ur; Ahn, Byung-Hyun; Jeong, Yeong Seung; Song, Jung-Il; Koo, Bon-Heun

    2016-03-01

    In this work, plasma electrolytic oxidation (PEO) ceramic coatings were prepared on magnesium AZ31B alloy. Various electrolyte solutions including phosphate, aluminate and silicate as additives and NaOH + Na2SiF6 as constant agent were used to prepare the coatings. Influence of the additives on chemical composition and structure of the PEO coatings were examined by means of scanning electron microscope (SEM) and XRD. From structural analysis it was found that coatings prepared in the aluminate-based electrolyte have the best structural features. Microhardness and tribological characteristics of the PEO coatings were investigated using Vickers hardness test and pin-on-disc test. Microhardness for aluminate-based coating was found to be 1169.63HV while those for silicate-and phosphate-based coatings were 1093.42HV and 285.91HV, respectively. Wear rate of the aluminate-based coating was found to be lowest than all other coatings having a value of 2.78×10-3mg/Nm.

  7. Microstructural characteristics of oxide layers formed on Mg–9 wt%Al–1 wt%Zn alloy via two-step plasma electrolytic oxidation

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kang Min [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of); Ko, Young Gun, E-mail: younggun@ynu.ac.kr [School of Materials Science and Engineering, Yeungnam University, Gyeongsan 712-749 (Korea, Republic of); Shin, Dong Hyuk, E-mail: dhshin@hanyang.ac.kr [Department of Metallurgy and Materials Engineering, Hanyang University, Ansan 426-791 (Korea, Republic of)

    2014-12-05

    Graphical abstract: - Highlights: • The oxide layer on Mg alloy sample treated by two-step PEO coating was fabricated. • The breakdown voltage of sample via two-step PEO coating was observed to be ∼475 V. • Mg{sub 2}Zr{sub 5}O{sub 12} and ZrO{sub 2} were synthesized in the oxide layer via two-step PEO coating. - Abstract: A study investigated the formation and microstructural features of the oxide layer formed on Mg–9 wt%Al–1 wt%Zn alloy coated by two-step plasma electrolytic oxidation (PEO) where an acid electrolyte with K{sub 2}ZrF{sub 6} was used for the second PEO coating after the initial coating was done in an alkaline electrolyte. The microstructure, chemical compositions, and constituent compounds of the oxide layers were observed using scanning electron microscopy, electron probe micro-analyzer, and X-ray diffraction, respectively. The microstructural observations showed that the micropores caused by plasma discharge were formed in the oxide layers which were comprised of three different parts, namely, inner, intermediate, and outer layers from the substrate to the surface of the sample. The outer layer contained the highest concentration of Zr element whose amount decreased toward the substrate whereas the concentration of Mg element increased in the order of outer, intermediate, and inner layers. This finding suggested that the outer oxide layer was mainly comprised of ZrO{sub 2} compound while both ZrO{sub 2} and Mg{sub 2}Zr{sub 5}O{sub 12} compounds existed together as the main compounds in the intermediate oxide layer.

  8. High temperature oxidation and electrochemical investigations on nickel-base alloys

    International Nuclear Information System (INIS)

    and CMSX 4, but does not show any influence on Rene N5+. Furthermore, the oxidation resistance of the newly developed ASTRA alloys (ASTRA 00, ASTRA 02, ASTRA 20 and ASTRA 22) was studied at 950 and 1050 C. The addition of Ruthenium in the alloy ASTRA 02 increased the mass change, whereas the addition Rhenium in ASTRA 20 showed a better oxidation resistance compared to ASTRA 00. The alloy containing both Re and Ru, ASTRA 22, shows poor oxidation resistance at 950 C, whereas at 1050 C, the scales formed on all alloys show cracks and spalls during oxidation and presented a severe spalling after cooling. Those alloys therefore present a poor adhesion of the oxides mostly due to the absence of active elements such as Yttrium, Hafnium, Lanthanum, etc. in the alloys. A thin alumina layer was formed at the metal/oxide interface - a middle of which is composed of different spinels - that could be detected and the top layer is NiO with a columnar structure. Electrochemical studies were performed on PWA 1483 and the model alloys Ni-Cr-X and Ni-Cr-X-Y (X = Co or Al and Y is Ta) in different electrolytes. The Ni-base superalloy showed good corrosion resistance in borate buffer (pH 8.4) and against pitting. The corrosion behavior depends strongly on the alloying elements as, for example, the alloy Ni-Cr-Al-Ta shows good corrosion behavior in all the electrolytes. The XPS and AES analysis on the formed passive films showed the presence of different oxides and hydroxides (chromia, NiO, NiOOH, and Ni(OH)2). The scales were formed in a structure comparable to the oxides formed at high temperature. High temperature oxides formed at 800 C after 4 and 100 hours were also investigated by using electrochemical analysis. The scales show very good corrosion resistance as they show high impedances (Rp ∝ 1 GΩcm2) and more anodic OCP values. The presence of different oxides and defects such as pores could also be proved by using this method.

  9. Structure analysis of CoPt alloy film with metastable ordered phases of L11 and Bh formed on Ru(0001 underlayer

    Directory of Open Access Journals (Sweden)

    Ohtake Mitsuru

    2014-07-01

    Full Text Available CoPt alloy films of 40 nm thickness are prepared on MgO(111 substrates with and without Ru(0001 underlayer at 300 °C by radio-frequency magnetron sputtering. CoPt films with the close-packed plane parallel to the substrate surface grow epitaxially on the Ru underlayer as well as on the MgO substrate. Flat surfaces with the arithmetical mean roughness value of 0.2 nm are realized for both films. The crystal structure is determined by considering the atomic stacking sequence of close-packed plane and the order degree. The film formed on MgO substrate consists of an fcc-based L11 ordered crystal, whereas the film grown on Ru underlayer involves an hcp-based Bh ordered crystal in addition to the L11 ordered crystal. The order degrees of films formed on MgO substrate and Ru underlayer are 0.30 and 0.34, respectively. The L11 crystal consists of two variants whose stacking sequences of close-packed plane are ABCABC… and ACBACB…, while the Bh crystal is a single-crystal with the stacking sequence of ABAB… Formation of Bh crystal is promoted on the Ru underlayer. The film formed on Ru underlayer shows a strong perpendicular magnetic anisotropy reflecting the magnetocrystalline anisotropies of L11 and Bh crystals.

  10. A study on microstructure and corrosion resistance of ZrO2-containing PEO coatings formed on AZ31 Mg alloy in phosphate-based electrolyte

    Science.gov (United States)

    Zhuang, J. J.; Guo, Y. Q.; Xiang, N.; Xiong, Y.; Hu, Q.; Song, R. G.

    2015-12-01

    ZrO2-containing ceramic coatings formed on the AZ31 Mg alloy were fabricated in an alkaline electrolyte containing sodium phosphate and potassium fluorozirconate (K2ZrF6) by plasma electrolytic oxidation (PEO). X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) techniques were used to study the phase structure and composition of the coatings. It is indicated that the coatings formed in the K2ZrF6-containing electrolyte were composed of MgO, MgF2 and t-ZrO2. Morphological investigation carried out by scanning electron microscopy (SEM) and stereoscopic microscopy, revealed that the uniformity of coatings increased and roughness of coatings decreased after the addition of K2ZrF6. Electrochemical investigation was achieved by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test. The results showed that the PEO coating formed in K2ZrF6-containing electrolyte exhibited an improved corrosion resistance than that of the coating formed in K2ZrF6-free electrolyte. In addition, the polarization and EIS tests results both showed that the suitable concentration (2.5 g/l) of K2ZrF6 is of significant ability to improve the corrosion resistance of coatings. However, 5 g/l and 10 g/l K2ZrF6 has a negative effect on improving the corrosion resistance of PEO coatings compared with the coating formed in 2.5 g/l K2ZrF6-containing electrolyte.

  11. 高强度铝合金7075的温成形性能%Warm forming behavior of high strength aluminum alloy AA7075

    Institute of Scientific and Technical Information of China (English)

    王辉; 罗应兵; PeterFRIEDMAN; 陈明和; 高霖

    2012-01-01

    The formability of aluminum alloy AA7075 at elevated temperature was investigated through experiment.Stress-strain relationship at different temperatures and forming speeds were investigated through tensile testing.Deep drawing and stretch formability were also tested through limiting drawing ratio (LDR) and limiting dome height (LDH) tests.Finally,post forming mechanical property testing was conducted to investigate the effects of exposure to warm forming temperatures on the mechanical properties.Results show that deep drawing and stretch formability of AA7075 can be significantly improved when the blank is heated to 140-220 ℃.At temperature over 260 ℃,formability and post forming mechanical properties begin to decrease due to the effect of the heating and forming processes on the material's temper.%对铝合金板料7075在加热状态下的成形性能进行研究.首先,通过单向拉伸试验得到不同温度以及不同应变速率下的应力一应变关系.然后,通过极限拉伸比(LDR)试验和极限拱顶高(LDH)试验对其在不同温度下的拉伸性能和胀形性能进行研究.最后,对不同温度下成形后材料的力学性能进行研究.结果表明:7075铝合金的拉伸和胀形性能在140~220℃均得到较大提升;当温度高于260℃时,由于成形温度对板料热处理状态的影响,成形性能和成形后材料的力学性能均出现下降趋势.

  12. POWDER-GAS DISCHARGE, FORMED AT MELTING OF ALUMINIUM CASTING ALLOYS IN INDUCTION CRUCIBLE FURNACE IAT- 6

    Directory of Open Access Journals (Sweden)

    G. A. Rumjantseva

    2009-01-01

    Full Text Available The carried out analysis of powder-gas discharge shows that volumes and composition of the forming dust are determined by composition of recycled material, type of lubrication for machines under high pressure, quality of recycled material preparation and technology of refining processing.

  13. Ductility of aluminium alloy AA6016: An experimental and numerical study with application to sheet metal forming

    OpenAIRE

    Nørstebø, Øystein; Torgersrud, Øyvind

    2010-01-01

    In the sheet metal forming industry numerical modeling and simulation can be used to study the effect of different parameters in an efficient and economical way. For these purposes proper material models are required. In the present work an experimental and numerical study of sheetmetal subjected to non-proportional strain paths through pre-straining was performed. The main objectives were 1) to examine the general effects of pre-straining with respect to formability and 2)to address an exist...

  14. Semi-solid Forming of a Damper Housing with Dendritic and Non-dendritic Al-Si-Mg Alloy

    Institute of Scientific and Technical Information of China (English)

    ChenCM; YangCC; ChaoCG

    2001-01-01

    A motorcycle component of damper housing was made by semi-solid forming process. This was used to investigate the effect of microstructures of feedstock on the formability of semisolid process. The soundness and microstructures of casting parts made by dendritic and non-dendritic feedstock were investigated. Separating of liquid phase was found in the casting produced by dendritic feedstock, which might result in defects of porosity, while uniform microstructures were found in the casting produced by no...

  15. On the Influence of Yttrium and Sulphur on the High Temperature Oxidation Behaviour of Alumina-Forming High Purity FeCrAl Alloys

    OpenAIRE

    Glazkov, A.; Göbel, M; Jedlinski, J.; Schimmelpfennig, J.; Borchardt, G.; S. Weber; S. Scherrer; Le Coze, J.

    1995-01-01

    Many hypotheses have been published in the literature to explain the beneficial effect of reactive elements on the oxidation behaviour of alloys. Although this effect has been known for more than 50 years, the mechanisms involved are not yet very well understood. In order to minimize the influence of impurities in the alloys, in our approach pure metals are used to produce alloys which guarantee well defined starting conditions for two-stage-oxidation experiments. SNMS was chosen to investiga...

  16. Crystallization behavior of Ti61.67Zr17.15Ni14.80Cu6.38 glass-forming alloy

    Institute of Scientific and Technical Information of China (English)

    范金铎; 高逸群; 黎仕增

    2004-01-01

    Ti61.67 Zr17.15 Ni14.80 Cu6.38 (atom fraction,%) metallic glass has applications in brazing. Using the hammer-and-anvil technique, Ti61.67 Zr17.15 Ni14.80 Cu6.38 metallic glass was prepared. The crystallization behavior for this metallic glass was investigated by differential scanning calorimetry (DSC), X-ray diffractometry (XRD) and transmission electron microscopy(TEM). Th ere are three stages in DSC curves of crystallization. The reduced glass temperature Trg is 0.42. The kinetic parameters of crystallization were calculated by a set of equations of the maximum crystallization rate. The crystalline phase formed in the MSI(Metastable stage Ⅰ) is Zr2Cu, in the MSⅡ is α-Ti and in the MSⅢ is Ti2 Ni. This kind of alloy has lower glass forming ability, and the Ti61.67 Zr17. 15 Ni14. 80 Cu6.38 metallic glass has lower thermal stability.

  17. Corrosion mechanisms for metal alloy waste forms: experiment and theory Level 4 Milestone M4FT-14LA0804024 Fuel Cycle Research & Development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiang-Yang [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Taylor, Christopher D. [The Ohio State Univ., Columbus, OH (United States). Fontana Corrosion Center; Kim, Eunja [Univ. of Nevada, Las Vegas, NV (United States); Goff, George Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Kolman, David Gary [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-07-31

    This document meets Level 4 Milestone: Corrosion mechanisms for metal alloy waste forms - experiment and theory. A multiphysics model is introduces that will provide the framework for the quantitative prediction of corrosion rates of metallic waste forms incorporating the fission product Tc. The model requires a knowledge of the properties of not only the metallic waste form, but also the passive oxide films that will be generated on the waste form, and the chemistry of the metal/oxide and oxide/environment interfaces. in collaboration with experimental work, the focus of this work is on obtaining these properties from fundamental atomistic models. herein we describe the overall multiphysics model, which is based on MacDonald's point-defect model for passivity. We then present the results of detailed electronic-structure calculations for the determination of the compatibility and properties of Tc when incorporated into intermetallic oxide phases. This work is relevant to the formation of multi-component oxides on metal surfaces that will incorporate Tc, and provide a kinetic barrier to corrosion (i.e. the release of Tc to the environment). Atomistic models that build upon the electronic structure calculations are then described using the modified embedded atom method to simulate metallic dissolution, and Buckingham potentials to perform classical molecular dynamics and statics simulations of the technetium (and, later, iron-technetium) oxide phases. Electrochemical methods were then applied to provide some benchmark information of the corrosion and electrochemical properties of Technetium metal. The results indicate that published information on Tc passivity is not complete and that further investigation is warranted.

  18. Superplasticity in titanium alloys

    OpenAIRE

    J. Sieniawski; Motyka, M.

    2007-01-01

    Purpose: The paper reports characteristic of superplasticity phenomenon in titanium alloys and possibility of its applications.Design/methodology/approach: The main objective of the paper is to show features of superplastic forming of titanium alloys and current research trends aiming at widespread application of this technology.Findings: In the paper characteristic of selected superplastic titanium alloys was presented. The effect of microstructural parameters on superplasticity was consider...

  19. Effect of Ga substitution on the crystallization behaviour and glass forming ability of Zr-Al-Cu-Ni alloys

    International Nuclear Information System (INIS)

    The crystallization behaviour of melt spun Zr69.5Al7.5-xGaxCu12Ni11 (x = 0-7.5; in at.%) metallic glasses has been investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM) and differential scanning calorimetry (DSC). The DSC traces showed changes in crystallization behaviour with substitution of Ga. Formation of single nano-quasicrystalline phase by controlled crystallization of glasses has been found only for 0 ≤ x ≤ 1.5. Further increase of Ga content gives rise to formation of the quasicrystals together with Zr2Cu type crystalline phase. In addition to this, the substitution of Ga influences the size and shape of nano-quasicrystals. The glass forming abilities (GFAs) of these metallic glasses were assessed by the recognition of glass forming ability indicators, i.e. reduced glass transition temperature (Trg) and supercooled liquid region (ΔTx). The glass transition temperature (Tg) has been observed for all the melt spun ribbons.

  20. 镁合金的特点及其塑性加工技术研究进展%Magnesium Alloy Characteristics and Developments of Its Plastic Forming Technology

    Institute of Scientific and Technical Information of China (English)

    朱亚哲; 李保成; 张治民

    2012-01-01

    介绍了镁合金的性能特点及其在航天航空领域、汽车工业、3C产品中的应用前景,阐述了镁合金塑性加工现状及研究进展,分析了镁合金挤压、热冲、热锻、等温锻造、超塑性成形及剧塑性成形技术特点及工艺关键.%The characteristics and properties of magnesium alloys and its application in aeronautical field, cars industry and 3C products are introduced. The status and development of its plastic forming is elaborated. The technical characteristics and technological key of extruding forming, forging forming, isothermal forging, superplasticity forming and severe plastic deformation of Magnesium alloy is analyzed.

  1. Preparation and Characterization of Amorphous Layer on Aluminum Alloy Formed by Plasma Electrolytic Deposition (PED)

    Institute of Scientific and Technical Information of China (English)

    GUANYong-jun; XIAYuan

    2004-01-01

    In this investigation, protective layers were formed on aluminum substrate by Plasma Electrolytic Deposition (PED) using sodium silicate solution. The relation between the thickness of the layer and process time were studied. XRD, SEM, EDS were used to study the layer's structure, composition and micrograph. The results show that the deposited layers are amorphous and contain mainly oxygen, silicon, and aluminum. The possible formation mechanism of amorphous[Al-Si-O] layer was proposed: During discharge periods, Al2O3 phase of the passive film and SiO32- near the substrate surface are sintered into xSiO2(1-x)Al2O3 and then transformed into amorphous [Al-Si-O] phase.

  2. The effect of C atom concentration on the electronic properties of boron carbonitride alloy nanotube in zig-zag form

    Indian Academy of Sciences (India)

    H Milani Moghaddam

    2011-06-01

    Electronic properties of single-walled boron nitride nanotube in zig-zag form are numerically investigated by replacing B atoms with C atoms. Using a tight-binding Hamiltonian, the methods based on Green’s function theory, Landauer formalism and Dyson equation, the electronic density of states and electronic conductance in boron nitride nanotube and boron carbonitride nanotube are calculated. Our calculations indicate that in a boron nitride nanotube, the localized states associated with C impurities appear as the concentration of C atoms increases. The boron carbonitride nanotube thus behaves like a semiconductor. Also, by increasing the C atom concentration, the voltage in the first step on the – characteristics decreases, whereas the corresponding current increases.

  3. Impedance spectroscopy of the oxide films formed during high temperature oxidation of a cobalt-plated ferritic alloy

    Science.gov (United States)

    Velraj, S.; Zhu, J. H.; Painter, A. S.; Du, S. W.; Li, Y. T.

    2014-02-01

    Impedance spectroscopy was used to evaluate the oxide films formed on cobalt-coated Crofer 22 APU ferritic stainless steel after thermal oxidation at 800 °C in air for different times (i.e. 2, 50, 100 and 500 h). Impedance spectra of the oxide films exhibited two or three semicircles depending on the oxidation time, which correspond to the presence of two or three individual oxide layers. Coupled with scanning electron microscopy/energy-dispersive spectroscopy (SEM/EDS) and X-ray diffraction (XRD), the individual oxide layer corresponding to each semicircle was determined unambiguously. Impedance spectrum analysis of the oxide films formed on the sample after thermal exposure at 800 °C in air for 2 h led to the identification of the low-frequency and high-frequency semicircles as being from Cr2O3 and Co3O4, respectively. SEM/EDS and XRD analysis of the 500-h sample clearly revealed the presence of three oxide layers, analyzed to be Co3-xCrxO4, CoCr2O4, and Cr2O3. Although the SEM images of the 50-h and 100-h samples did not clearly show the CoCr2O4 layer, impedance plots implied their presence. The oxide scales were assigned to their respective semicircles and the electrical properties of Co3-xCrxO4, CoCr2O4 and Cr2O3 were determined from the impedance data.

  4. Effect of Microstructure of Al-Si-alloy on the Quality of the Layer Formed with Micro-Arc Oxidation Method

    Directory of Open Access Journals (Sweden)

    Kiseleva S.K.

    2015-09-01

    Full Text Available This investigation is on the properties of hardened layers, developed with the micro-arc oxidation method (MAO on the surface of the ingots from an Al-Si alloy. It has been established that the properties (microhardness, thickness, porosity of the generated surfaces depend on the structure of the alloy.

  5. Effect of Fe content on glass-forming ability and crystallization behavior of a (Ti{sub 69.7}Nb{sub 23.7}Zr{sub 4.9}Ta{sub 1.7}){sub 100−x}Fe{sub x} alloy synthesized by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Zou, L.M.; Li, Y.H. [National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou 510640 (China); Yang, C., E-mail: cyang@scut.edu.cn [National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou 510640 (China); Qu, S.G.; Li, Y.Y. [National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou 510640 (China)

    2013-03-15

    Graphical abstract: The different mechanical properties for the consolidated and crystallized (Ti{sub 69.7}Nb{sub 23.7}Zr{sub 4.9}Ta{sub 1.7}){sub 100−x}Fe{sub x} (x = 0, 2, 6, and 10) alloys are attributed to the different crystallized phases and microstructures induced by the different nuclei growth mechanisms of as-milled nanocrystalline/amorphous alloy powders. Highlights: ► With the increased Fe content, the GFA of as-milled TiNbZrTaFe alloy increases gradually. ► The crystallization mechanism of as-milled alloy powders is different. ► Fe alloying addition affect the mechanical property of the crystallized alloys. ► The results provide a way for fabricating biomedical material by powder metallurgy. -- Abstract: (Ti{sub 69.7}Nb{sub 23.7}Zr{sub 4.9}Ta{sub 1.7}){sub 100−x}Fe{sub x} (x = 0, 2, 6, and 10) nanocrystalline, nanocomposite and metallic glass powders were synthesized by mechanical alloying. The glass-forming ability (GFA) and crystallization behavior of the synthesized alloy powders are investigated by X-ray diffraction, transmission electron microscopy, and differential scanning calorimetry. With the increased Fe content, the synthesized alloy powders after the steady state milling transform from full nanocrystalline structure for x = 0 to nanocomposite structure containing amorphous matrix surrounding nanocrystals for x = 2 and 6 and to full amorphous structure for x = 10, and thus has the increased enthalpy of crystallization and the increased GFA. The non-isothermal crystallization kinetics is analyzed by the modified Johnson–Mehl–Avrami (JMA) equation. The values of the Avrami exponent imply that the crystallization of (Ti{sub 69.7}Nb{sub 23.7}Zr{sub 4.9}Ta{sub 1.7}){sub 100−x}Fe{sub x} nanocomposite/metallic glass powders with x = 6 and 10 is governed by diffusion-controlled three and two-dimensional growth, respectively. Moreover, the crystallized bulk alloys consolidated from the synthesized alloy powders have different

  6. Rare earth effect of yttrium on formation and property of Cr2O3 oxide film formed on Co-Cr binary alloy

    Institute of Scientific and Technical Information of China (English)

    JIN Huiming; FELIX A. Congrado; AROYAVE M. Hayara

    2006-01-01

    The isothermal oxidizing kinetics of Co-40Cr alloy and its yttrium ion-implanted samples were studied at 1000℃ in air by thermal-gravity analysis (TGA). Scanning electronic microscopy (SEM) was used to examine the Cr2O3 oxide film's morphology after oxidation. Secondary ion mass spectrum (SIMS) method was used to examine the binding energy change of chromium caused by Y-doping and its influence on formation of Cr2O3 film. Acoustic emission (AE) method was used in situ to monitor the cracking and spalling of oxide films formed on both samples during oxidizing and subsequent air-cooling stages. Theoretical model simulating the film fracture process was proposed to analyze the acoustic emission spectrum both on time domain and on AE-event number domain. It is found that yttrium ionimplantation can remarkably reduce the isothermal oxidizing rate of Co-40Cr and improve the anti-cracking and anti-spalling properties of Cr2O3 oxide film. Reasons for the improvement are mainly that the implanted yttrium can reduce the grain size of Cr2O3 oxide, increase the high temperature plasticity of oxide film, and remarkably reduce the number and size of Cr2O3/Co-40Cr interfacial defects.

  7. Coercivity of the Nd-Fe-B hot-deformed magnets diffusion-processed with low melting temperature glass forming alloys

    Science.gov (United States)

    Seelam, U. M. R.; Liu, Lihua; Akiya, T.; Sepehri-Amin, H.; Ohkubo, T.; Sakuma, N.; Yano, M.; Kato, A.; Hono, K.

    2016-08-01

    Nd- and Pr-based alloys with bulk glass forming ability and low melting temperatures, Nd60Al10Ni10Cu20 and Pr60Al10Ni10Cu20, were used for grain boundary diffusion process to enhance the coercivity of hot-deformed magnets. The coercivity increment was proportional to the weight gain after the diffusion process. For the sample with 64% weight gain, the coercivity increased up to 2.8 T, which is the highest value for bulk Nd-Fe-B magnets that do not contain heavy rare-earth elements, Dy or Tb. Approximately half of the intergranular regions were amorphous and the remaining regions were crystalline. Magnetic isolation of the Nd2Fe14B grains by the Nd-rich amorphous/crystalline intergranular phases is attributed to the large coercivity enhancement. The coercivity does not change after the crystallization of the intergranular phase, indicating that the coercivity is not influenced by the strain at the interface with the crystalline intergranular phase.

  8. Effect of Al2O3 Micro-powder Additives on the Properties of Micro-arc Oxidation Coatings Formed on 6061 Aluminum Alloy

    Science.gov (United States)

    Wang, Ping; Wu, Ting; Xiao, You Tao; Pu, Jun; Guo, Xiao Yang; Huang, Jun; Xiang, Chun Lang

    2016-09-01

    Al2O3 micro-powder was suspended in the basis electrolyte to form micro-arc oxidation (MAO) coatings on 6061 aluminum alloy by MAO. During the stage of micro-arc oxidation, Al2O3 micro-powder with negative surface charge was melted by the micro-arc around the anode and incorporated into the MAO coatings. With the continuous addition of Al2O3 micro-powder, the oxidation voltages rose up firstly and then decreased. The surface and cross-sectional morphologies showed that the size of micropores decreased and the MAO coatings surface got loosened following the variation in Al2O3 micro-powder concentration. As a consequence of the changing coating structure, the corrosion resistance of the coatings decreased apparently. The micro-hardness of the coatings increased firstly and then decreased, opposite to the trend of the average friction coefficient. It revealed the minimum average friction coefficient of MAO coatings and maximum adhesion between the coatings and substrate when 2.0 g/L Al2O3 micro-powder was added into electrolyte. There were visible cracks and peelings on the coating surface merely at 4.0 g/L after thermal shock tests. The x-ray diffraction results indicated that the addition of Al2O3 micro-powder had less effect on the phase composition of MAO coatings.

  9. De-alloyed platinum nanoparticles

    Science.gov (United States)

    Strasser, Peter; Koh, Shirlaine; Mani, Prasanna; Ratndeep, Srivastava

    2011-08-09

    A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

  10. Copper-tantalum alloy

    Science.gov (United States)

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1986-07-15

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  11. Thermofluency in zirconium alloys

    International Nuclear Information System (INIS)

    A summary is presented about the theoretical and experimental results obtained at present in thermofluency under radiation in zirconium alloys. The phenomenon of thermofluency is presented in a general form, underlining the thermofluency at high temperature because this phenomenon is similar to the thermofluency under radiation, which ocurrs in zirconium alloys into the operating reactor. (author)

  12. Basic Study on Selective Laser Melting Technique Formed to Dental Co-Cr Alloy%选择性激光熔融技术成形牙科钴铬合金性能的初步研究

    Institute of Scientific and Technical Information of China (English)

    李勇; 张飚; 黄奇容; 王萍; 赵创; 罗朋

    2012-01-01

    Objective: To investigate the surface condition and ion releasing behavior of cobalt-chromium (Co - Cr) dental alloy formed by selective laser melting (SLM) technique. Methods: Before porcelain fused sintering process, the surface condition was observed using a scanning electron microscope(SEM) , and then the density and hardness of the two alloys were examined. After porcelain fused firing, the interface of porcelain and alloy was observed. Results; SLM technique provide Co -Cr alloy higher hardness than traditional casting method, hwever the density of two alloys were same. After degassing-preoxidation procedure and porcelain fused firing, the interface of the two alloys with porcelain all showed excellent combination. Conclusions: Considering the properties before and after porcelain fused sintering process, SLM technique is suitable to form dental Co - Cr alloy.%目的:通过测试选择性激光熔融(selective laser melting,SLM)技术制作的牙科钴铬(Co- Cr)合金的部分机械性能、表面显微结构、瓷熔附后的界面情况,以期为该技术的应用提供基础资料.方法:使用SLM技术制作牙科钴铬合金样品,用扫描电镜观察样品的表面形貌和显微结构、测试样品的密度和硬度;将样品经过除气-预氧化处理,用扫描电镜观察样品表面氧化膜的形貌和显微结构;将经过除气-预氧化处理的样品进行瓷熔附,用扫描电镜观察样品金-瓷界面的显微结构.结果:SLM制作的钴铬合金的硬度明显高于铸造钴铬合金;经过除气-预氧化处理后的氧化膜细密均匀;两种方法制作的合金在瓷熔附处理后的金-瓷界面均没有发现明显裂纹.结论:SLM技术比传统铸造技术具有一定的优越性,技术细节有待深入研究.

  13. New amorphous alloy with high glass forming ability on the Cu-Zr-Al-Gd system; Desenvolvimento de nova liga com estrutura amorfa no sistema Cu-Zr-Al-Gd

    Energy Technology Data Exchange (ETDEWEB)

    Mazzer, E.M.; Aliaga, L.C.R.; Bolfarini, C.; Botta Filho, W.J.; Kiminami, C.S., E-mail: eric_mazzer@hotmail.co [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

    2010-07-01

    The prediction of the Glass Forming Ability (GFA) in metallic alloys is usually performed by empirical or semi-empirical criteria in binary or ternary systems. For multi-component systems with more than three elements, the criteria or models become extremely complex making it impractical. In this paper we present the results on the GFA prediction of the Cu-Zr-Al-Gd alloys, where compositions had been selected for the synergy of the topological instability and electronegativity criteria which was increased by the average radio criterion for the quaternary system. Alloys were prepared and processed by arc-meting and die casting techniques. Characterization was made by x-ray diffraction (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) techniques. It was concluded that Cu{sub 39,2}Zr{sub 49}Al{sub 9}, {sub 80}Gd{sub 2} alloy presents high thermal stability expressed by great supercooled liquid region upper to 76 deg C. (author)

  14. 钛及钛合金粉末近净成形技术研究进展%Research Progress of Near-shape Forming Technologies for Titanium and Titanium Alloy Powder

    Institute of Scientific and Technical Information of China (English)

    王涛; 龙剑平; 杨绍利; 方霖; 仲利

    2015-01-01

    Titanium and titanium alloys have been widely used in various fields , such as aerospace, energy, chemical, medical, and etc due to their excellent comprehensive properties .The material utilization is high when produced by powder metallurgy technique .So it becomes an applied technology to produce low cost and high-quality titanium alloy products .This paper introduces the recent research progress of several near net forming technologies for titanium and its alloys, including hot isostatic pressing , metal injection molding, laser rapid forming, warm compaction and high velocity compaction .By comparing the advantages and disadvantages of the forming processes , the future trends are presented .Furthermore , the advantage for Panzhihua area to develop powder metallurgy titanium and titanium alloy is put forward based on features of local titanium resources .%钛及钛合金因具有优良的综合性能,在航空航天、能源化工、医疗等领域得到了日益广泛的应用。采用粉末冶金方法生产钛制品材料利用率高,是低成本制备高质量钛合金件的实用技术。综述了热等静压成形、金属注射成形、激光快速成形、温压成形、高速压制等钛及钛合金粉末冶金近净成形技术的研究进展,通过对比各项成形工艺的优缺点,提出了未来的发展趋势;并根据攀枝花地区钛资源的特点,提出了发展粉末冶金钛及钛合金材料的优势。

  15. Microstructure and Mechanical Performance of Cu-Sn-Ti-Based Active Braze Alloy Containing In Situ Formed Nano-Sized TiC Particles

    Science.gov (United States)

    Leinenbach, Christian; Transchel, Robert; Gorgievski, Klea; Kuster, Friedrich; Elsener, Hans Rudolf; Wegener, Konrad

    2015-05-01

    A Cu-Sn-Ti-based active brazing filler alloy was in situ reinforced with nanosized TiC particles by adding different amounts of a cellulose nitride-based binder. The TiC particles emanate from a reaction of the Ti within the filler alloy with the carbon from the binder that does not decompose completely during heating. The correlation between the microstructure and mechanical performance was studied. In addition, the effect of different binder amounts on the shear strength and cutting performance of brazed diamond grains was studied in shear tests and single grain cutting tests. The results clearly show that the mechanical performance of the brazed diamond grains can be improved by the formation of TiC particles. This is attributed to particle strengthening of the filler alloy matrix as well as to the decreasing grain size and more homogeneous distribution of the (Cu,Sn)3Ti5 phase with increasing amount of binder.

  16. M-Si-B合金非晶形成能力的CALPHAD模式评估%Evaluation of the amorphous-forming ability of M-Si-B ternary alloys using CALPHAD approach

    Institute of Scientific and Technical Information of China (English)

    长谷部光弘

    2005-01-01

    A thermodynamic study has been carried out on M-Si-B (M=Fe, Ni) ternary systems. A regular solution approximation based on the sublattice model was adopted to describe the Gibbs energy for the individual phases in the binary and ternary systems. Thermodynamic parameters for each phase were evaluated by using the experimental data. These parameters enabled us to obtain reproducible calculations of the isothermal and vertical section diagrams.The amorphous-forming ability of M-Si-B ternary alloys has been evaluated by introducing thermodynamic quantities obtained from the phase diagram calculations into Davies-Uhlmann kinetic formulations. For the computation, the timetemperature- transformation (TTT) diagram, which gives the time necessary for the formation of the detectable amount of crystal during transformation, was obtained at a finite temperature The critical cooling rate for amorphization could be defined as the minimum cooling speed that does not intersect the TTT curve and, hence, these critical cooling rates enable us to evaluate the glass-forming ability of M-Si-B ternary alloys. The driving force for the crystallization of the crystalline phase was derived, on the basis of the thermodynamic functions of each phase formulated by the present study. The calculated results showed good agreement with the experimental data on the compositional range of amorphization in these alloy systems.

  17. 半固态成形制备铝铅难混溶合金%Research on Al-Pb Immiscible Alloy Synthesized by Semi-Solid Forming Technology

    Institute of Scientific and Technical Information of China (English)

    刘明伟; 陈体军; 刘二勇; 张素卿

    2011-01-01

    Al-Pb alloy immiscible mixing has been synthesized by mechanical agitation technology combined with preparation of semi-solid forming technology and the temperature impact on the lead particles grain size, distribution and solid fraction of alloys have been researched. Microstructure observation showed that lead particles of Al-Pb alloy could distributed homogeneously with the matrix alloy by strong mechanical agitation. The solid fraction increased with the temperature decreased. The solid fraction up to 67.1% from coagulating at 630℃ to 585℃ and showed a nonlinear change. The primary α-Al particles became round under the effect of mechanical agitation; Lead particle size tended to reduce and its distribution to uniform, and also showed a nonlinear change with the temperature. Test on the lead content of alloy showed that lead content was about 5.80. Al-Pb alloy mixing capacity could synthesized by mechanical agitation combined with preparation of semi-solid forming technology.%通过机械搅拌半固态成形技术制备铝铅系难混溶合金.研究了温度对该合金铅颗粒晶粒尺寸和分布及固相率的影响.微观结构观察表明:通过强力的机械搅拌,可以把铝铅合金中的铅颗粒弥散均匀分布于基体合金中.随着温度的降低:合金的固相率增大,从630℃开始凝固到585℃合金固相率升到67%,呈非线性变化;初生α-Al颗粒在机械搅拌的作用下变得圆整;铅颗粒粒度趋于减小,分布分布趋于均匀、一致,与温度之间同样呈非线性变化;合金中铅含量测试表明,铅的含量处于5.80%左右.说明可利用机械搅拌结合半固态成形技术制备铝铅系难混溶合金.

  18. RESEARCH OF GAS-FORMING ABILITY OF THE MATERIALS USED AT DEVELOPMENT OF DIVIDING COVERINGS FOR THE MOLDS OF CASTING OF ALUMINUM ALLOYS UNDER PRESSURE

    Directory of Open Access Journals (Sweden)

    A. M. Mihaltsov

    2012-01-01

    Full Text Available The methods of carrying out of experiments by determination of gas creating ability of different materials which are of interest from the point of view of molding of aluminum alloys under pressure are given and described, and the results of research are presented as well.

  19. Formation of carbide phases upon the mechanosynthesis of the (Fe0.93Cr0.07)75C25 alloy compared with other carbide-forming processes

    Science.gov (United States)

    Volkov, V. A.; Chulkina, A. A.; El'kin, I. A.; Elsukov, E. P.

    2016-02-01

    Methods of X-ray diffraction, differential thermal analysis, and measurements of the dynamic magnetic susceptibility have been used to investigate the sequence of phase transformations upon the mechanical alloying of a mixture of powders of the initial components of the composition (Fe0.93Cr.07)75C25. It has been shown that, at later stages of mechanical alloying, the phase composition is determined by the conditions of the dynamic equilibrium between the crystalline and amorphous phases. A change in the conditions of mechanical alloying leads to a shift in this equilibrium and to a change in the phase composition of the alloy. A comparison of carbide formation in the Fe-C system upon the mechanosynthesis, tempering of martensite, the saturation of iron with carbon from the gaseous medium, the quenching of the melt, and the sputtering deposition of films has been performed. Some general regularities have been established, from which it follows that an important role in phase formation upon the mechanosynthesis, just as in other abovementioned processes, is played by the thermally activated phenomena.

  20. The effect of alloyed nickel on the short-term high temperature oxidation behaviour of Co–Re–Cr-based alloys

    International Nuclear Information System (INIS)

    Highlights: • The alloying of 15 at.% Ni improves the oxidation resistance of Co–17Re–23Cr significantly. • The improvement relies on promoting the formation of protective Cr2O3 layer. • Calculation of thermodynamics and diffusion kinetics were conducted. • Results show Ni does not promote Cr2O3 nucleation but enhances the Cr diffusion in matrix. • Slow growing Co(Ni)O layer facilitates the selective oxidation of Cr. - Abstract: The effect of Ni on the oxidation behaviour of the alloy Co–17Re–23Cr (at.%) is studied. The results show that the alloying of 15 at.% Ni improves the alloy oxidation resistance significantly by promoting the formation of a protective Cr2O3 layer. This effect can be attributed at least partially to the enhancement of Cr diffusion by Ni in the metallic Co–Re–Cr–Ni matrix. Moreover, the formation of relatively slow growing Co(Ni)O solid–solution in the transient stage supports the lateral growth of Cr2O3 nuclei and thus accelerates the establishment of the compact chromia layer

  1. Effect of creep age forming on fatigue for 7B04 aluminum alloy%蠕变时效成形对7B04铝合金疲劳性能的影响

    Institute of Scientific and Technical Information of China (English)

    金兴; 万敏; 李超

    2011-01-01

    蠕变时效成形技术是利用金属的蠕变特性,将成形与时效处理同步进行的一种成形方法,能有效地提高材料的疲劳性能.本文针对7B04-T7451状态的铝合金进行蠕变时效成形,进而在成形试件的基础上进行疲劳试验.介绍了.-N曲线的一般数学表达式,将常用的幂函数表达式变换拟合得到材料疲劳寿命S-N曲线,通过SN曲线的比较发现,蠕变时效后7B04铝合金在中低应力区间疲劳寿命大幅提高.%Creep age forming technology is a method which uses the creep character of metal, combining forming and ageing heat treatment process to improve the fatigue property of material. A series of creep tests for 7B04-T7451 aluminum alloy were carried out, and then the formed aluminum alloy was taken to do fatigue tests. General mathematical expressions for S-N curve were introduced. The most used power function expression was transformed to fit the S-N curve. Compared with different S-N curves, the fatigue property of creep age formed aluminum alloy is improved at medium and low stress.

  2. Double Glow Plasma Surface Alloyed Burn-resistant Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANGPing-ze; XUZhong; HEZhi-yong; ZHANGGao-hui

    2004-01-01

    Conventional titanium alloy may be ignited and burnt under high temperature, high pressure and high gas flow velocity condition. In order to avoid this problem, we have developed a new kind of burn-resistant titanium alloy-double glow plasma surface alloying burn-resistant titanium alloy. Alloying element Cr, Mo, Cu are induced into the Ti-6A1-4V and Ti-6.5Al-0.3Mo-1.5Zr-0.25Si substrates according to double glow discharge phenomenon, Ti-Cr ,Ti-Mo, Ti-Cu binary burn-resistant alloy layers are formed on the surface of Ti-6A1-4V and Ti-6.5Al-0.3Mo-1.5Zr-0.25Si alloys. The depth of the surface burn-resistant alloy layer can reach to above 200 microns and alloying element concentration can reach 90%. Burn-resistant property experiments reveal that if Cr concentration reach to 14%, Cu concentration reach to 12%, Mo concentration reach to 10% in the alloying layers, ignition and burn of titanium alloy can be effectively avoided.

  3. Double Glow Plasma Surface Alloyed Burn-resistant Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ping-ze; XU Zhong; HE Zhi-yong; ZHANG Gao-hui

    2004-01-01

    Conventional titanium alloy may be ignited and burnt under high temperature, high pressure and high gas flow velocity condition. In order to avoid this problem, we have developed a new kind of burn-resistant titanium alloy-double glow plasma surface alloying burn-resistant titanium alloy. Alloying element Cr, Mo, Cu are induced into the Ti-6Al-4V and Ti-6.5Al-0.3Mo-l.5Zr-0.25Si substrates according to double glow discharge phenomenon, Ti-Cr ,Ti-Mo, Ti-Cu binary burn-resistant alloy layers are formed on the surface of Ti-6Al-4V and Ti-6.5Al-0.3Mo-l.5Zr-0.25Si alloys. The depth of the surface burn-resistant alloy layer can reach to above 200 microns and alloying element concentration can reach 90%.Burn-resistant property experiments reveal that if Cr concentration reach to 14%, Cu concentration reach to 12%, Mo concentration reach to 10% in the alloying layers, ignition and burn of titanium alloy can be effectively avoided.

  4. 单层钎焊CBN成型砂轮磨削钛合金的温度研究%Temperature research of profile grinding on titanium alloy by monolayer brazed CBN forming grinding wheels

    Institute of Scientific and Technical Information of China (English)

    白永明; 童圣亭

    2014-01-01

    Because of its special properties , titanium alloy has been widely used in the aerospace field , but how to efficiently process is a difficult problem in current research .Designed a monolayer brazing CBN forming grinding wheel , and using it in straight groove grinding of titanium alloy TC 4 material .Through a series of temperature tests by different grinding conditions ,stud-ying the grinding characteristics of the wheel in grinding TC 4 titanium alloy materials .%钛合金因其具备的特殊性能而使其在航空航天领域得到了广泛的应用,但是钛合金的高效加工一直是当前研究的难点。设计一种单层钎焊CBN成型砂轮,用于TC4钛合金材料的直槽磨削加工。通过开展一系列不同磨削条件下的温度试验,研究所设计的砂轮磨削TC4钛合金材料的磨削性能。

  5. Structure of the glass-forming metallic liquids by ab-initio and classical molecular dynamics, a case study: Quenching the Cu{sub 60}Ti{sub 20}Zr{sub 20} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Amokrane, S.; Ayadim, A.; Levrel, L. [Groupe “Physique des Liquides et Milieux Complexes,” Faculté des Sciences et Technologie, Université Paris-Est (Créteil), 61 av. du Général de Gaulle, 94010 Créteil Cedex (France)

    2015-11-21

    We consider the question of the amorphization of metallic alloys by melt quenching, as predicted by molecular dynamics simulations with semi-empirical potentials. The parametrization of the potentials is discussed on the example of the ternary Cu-Ti-Zr transition metals alloy, using the ab-initio simulation as a reference. The pair structure in the amorphous state is computed from a potential of the Stillinger-Weber form. The transferability of the parameters during the quench is investigated using two parametrizations: from solid state data, as usual and from a new parametrization on the liquid structure. When the adjustment is made on the pair structure of the liquid, a satisfactory transferability is found between the pure components and their alloys. The liquid structure predicted in this way agrees well with experiment, in contrast with the one obtained using the adjustment on the solid. The final structure, after quenches down to the amorphous state, determined with the new set of parameters is shown to be very close to the ab-initio one, the latter being in excellent agreement with recent X-rays diffraction experiments. The corresponding critical temperature of the glass transition is estimated from the behavior of the heat capacity. Discussion on the consistency between the structures predicted using semi-empirical potentials and ab-initio simulation, and comparison of different experimental data underlines the question of the dependence of the final structure on the thermodynamic path followed to reach the amorphous state.

  6. Solution heat treatment, forming and in-die quenching of a commercial sheet magnesium alloy into a complex-shaped component: experimentation and FE analysis

    OpenAIRE

    El Fakir, O; Das, S.; Stone, I.; Scamans, G; Fan, Z.; Wang, L.; Balint, D.; Dear, JP; Lin, J.

    2014-01-01

    Interest in lightweight materials, particularly magnesium alloys, has increased significantly with rising efficiency requirements in the automotive sector. Magnesium is the lightest available structural metal, with a density approximately 35% lower than that of aluminium. The potential is great for magnesium to become a primary material used in future low carbon vehicle structures; however, there are significant obstacles, namely low ductility and formability, particularly at room temperature...

  7. Phase and structural states in the NiTi-based alloy surface layer formed by electron-ion-plasma methods using tantalum

    Science.gov (United States)

    Neiman, Aleksei A.; Meisner, Ludmila L.; Lotkov, Aleksandr I.; Gudimova, Ekaterina Y.; Semin, Viktor O.

    2015-10-01

    The paper reports on a study of regularities of formation gradient nano-, submicron and microstructural conditions in the surface layers of the samples after pulsed electron-beam melting of tantalum coating on the substrate NiTi alloy. Experimentally revealed the presence of submicron columnar structure in the upper layers of the tantalum coating. After irradiation modified NiTi surface takes on a layered structure in which each layer differs in phase composition and structural phase state.

  8. Phase and structural states in the NiTi-based alloy surface layer formed by electron-ion-plasma methods using tantalum

    Energy Technology Data Exchange (ETDEWEB)

    Neiman, Aleksei A., E-mail: nasa@ispms.tsc.ru; Lotkov, Aleksandr I.; Gudimova, Ekaterina Y. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Meisner, Ludmila L., E-mail: meisner2l@yahoo.com; Semin, Viktor O. [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

    2015-10-27

    The paper reports on a study of regularities of formation gradient nano-, submicron and microstructural conditions in the surface layers of the samples after pulsed electron-beam melting of tantalum coating on the substrate NiTi alloy. Experimentally revealed the presence of submicron columnar structure in the upper layers of the tantalum coating. After irradiation modified NiTi surface takes on a layered structure in which each layer differs in phase composition and structural phase state.

  9. A study on the relationships between corrosion properties and chemistry of thermally oxidised surface films formed on polished commercial magnesium alloys AZ31 and AZ61

    Energy Technology Data Exchange (ETDEWEB)

    Feliu, Sebastián, E-mail: sfeliu@cenim.csic.es [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Samaniego, Alejandro [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Barranco, Violeta [Instituto de Ciencias de Materiales de Madrid, ICMM, Consejo Superior de Investigaciones Científicas, CSIC, Sor Juana Inés de la Cruz, 3, Cantoblanco, 28049, Madrid (Spain); El-Hadad, A.A. [Physics Department, Faculty of Science, Al-Azhar University, Nasr City 11884, Cairo (Egypt); Llorente, Irene [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain); Serra, Carmen [Servicio de Nanotecnologia y Análisis de Superficies, CACTI, Universidade de Vigo, 36310 Vigo (Spain); Galván, J.C. [Centro Nacional de Investigaciones Metalúrgicas CSIC, Avda. Gregorio del Amo 8, 28040 Madrid (Spain)

    2014-03-01

    Highlights: • Surface chemistry of heat treated magnesium alloys. • Relation between heat treatment and aluminium subsurface enrichment. • Relation between surface composition and corrosion behaviour. - Abstract: This paper studies the changes in chemical composition of the thin oxide surface films induced by heating in air at 200 °C for time intervals from 5 min to 60 min on the freshly polished commercial AZ31 and AZ61 alloys with a view to better understanding their protective properties. This thermal treatment resulted in the formation of layers enriched in metallic aluminium at the interface between the outer MgO surface films and the bulk material. A strong link was found between the degree of metallic Al enrichment in the subsurface layer (from 10 to 15 at.%) observed by XPS (X-ray photoelectron spectroscopy) in the AZ61 treated samples and the increase in protective properties observed by EIS (electrochemical impedance spectroscopy) in the immersion test in 0.6 M NaCl. Heating for 5–60 min in air at 200 °C seems to be an effective, easy to perform and inexpensive method for increasing the corrosion resistance of the AZ61 alloy by approximately two or three times.

  10. Characterization of anodic coating formed on Mg-3Nd-0.2Zn-0.4Zr Mg alloy in alkaline electrolyte

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Anodization of rare earth-containing Mg alloy of Mg-3Nd-0.2Zn-0.4Zr(mass fraction,%)(NZ30K)was performed in composite electrolyte containing NaOH,KOH,K2SiO3,Na2SiO3,NaF,KF etc.The anodic coating was characterized by using X-ray diffraction(XRD),field emission electron scanning microseope(FE-SEM)and electron probe microscopic analysis(EPMA).The corrosion resistance of the anodized alloy and the substrate was evaluated in 5%NaCl solution using electrochemical impedance spectroscopy(EIS).The results of XRD show that the anodic coating is mainly composed of MgO.EPMA indicates that magnesium and oxygen are almost uniformly distributed across the coating,and the fluorine content decreases gradually from the interface of coating-substrate to the surface,whereas the distribution of silicon is reverse to that of fluorine.The results of EIS analysis shows that the anodic coating exhibits the superior corrosion resistance for NZ30K alloy.

  11. Glass formation in eutectic alloys

    International Nuclear Information System (INIS)

    We have analyzed the glass forming ability around eutectic composition in terms of the competitive growth/formation of primary dendrites, eutectic and glass. It is concluded that the glass forming ability of a eutectic alloy system depends on the type of the eutectics, i.e. symmetric or asymmetric eutectic coupled zone. For the alloy systems with symmetric eutectic coupled zone, the best glass forming alloys should be at or very close to the eutectic composition. For the alloys with asymmetric eutectic coupled zone, which is associated with the irregular eutectic, the best glass forming alloys should be at off-eutectic compositions, probably towards the side of the faceted phase with a high entropy in the phase diagram. (orig.)

  12. Fundamental Studies of the Durability of Materials for Interconnects in Solid Oxide Fuel Cells

    Energy Technology Data Exchange (ETDEWEB)

    Frederick S. Pettit; Gerald H. Meier

    2006-06-30

    Ferritic stainless steels are a leading candidate material for use as an SOFC interconnect, but have the problem of forming volatile chromia species that lead to cathode poisoning. This project has focused both on optimization of ferritic alloys for SOFC applications and evaluating the possibility of using alternative materials. The initial efforts involved studying the oxidation behavior of a variety of chromia-forming ferritic stainless steels in the temperature range 700-900 C in atmospheres relevant to solid oxide fuel cell operation. The alloys exhibited a wide variety of oxidation behavior based on composition. A method for reducing the vaporization is to add alloying elements that lead to the formation of a thermally grown oxide layer over the protective chromia. Several commercial steels form manganese chromate on the surface. This same approach, combined with observations of TiO{sub 2} overlayer formation on the chromia forming, Ni-based superalloy IN 738, has resulted in the development of a series of Fe-22 Cr-X Ti alloys (X=0-4 wt%). Oxidation testing has indicated that this approach results in significant reduction in chromia evaporation. Unfortunately, the Ti also results in accelerated chromia scale growth. Fundamental thermo-mechanical aspects of the durability of solid oxide fuel cell (SOFC) interconnect alloys have also been investigated. A key failure mechanism for interconnects is the spallation of the chromia scale that forms on the alloy, as it is exposed to fuel cell environments. Indentation testing methods to measure the critical energy release rate (Gc) associated with the spallation of chromia scale/alloy systems have been evaluated. This approach has been used to evaluate the thermomechanical stability of chromia films as a function of oxidation exposure. The oxidation of pure nickel in SOFC environments was evaluated using thermogravimetric analysis (TGA) to determine the NiO scaling kinetics and a four-point probe was used to measure

  13. 钛合金表面氟化物-磷酸盐转化膜的制备及性能研究%Preparation and Properties of Fluoride-Phosphate Conversion Coating Formed on Titanium Alloy

    Institute of Scientific and Technical Information of China (English)

    叶君; 杜楠; 王力强; 尹茂生; 周国华; 王帅星

    2015-01-01

    目的:研究一种钛合金化学转化工艺,增强钛合金表面防护能力及其与涂层的结合能力。方法通过单因素实验确定TC1钛合金氟化物-磷酸盐转化工艺,采用SEM,EDS,XRD分析膜层的微观形貌及成分,同时测试转化膜的有关性能。结果在Na3 PO440 g/L,NaF 15 g/L,酸度调节剂A 25 mL/L,pH控制在4.4~4.6之间,温度30益条件下,可在TC1钛合金表面获得均匀一致的灰色转化膜。转化膜由许多细小的球状晶粒组成,主要相成分为Na3 TiOF5及Na2 TiF6。转化膜的摩擦系数仅为0.3~0.5,明显低于TC1基体。转化膜与TB06-9底漆的干性附着力为0级,浸泡48 h后的湿态附着力仍可达1级,远远好于TC1基体。结论氟化物-磷酸盐转化膜可以降低TC1钛合金的摩擦系数,提高其与有机涂层的附着力。%ABSTRACT:Objective A chemical conversion technique was researched to enhance the protective ability of titanium alloy surface and the adhesion between titanium alloy and organic coating. Methods The preparation technique of fluoride-phosphate conversion coating formed on TC1 alloy was determined by the single-factor experiments. The microstructure and composition of conversion coating were analyzed by SEM, EDS and XRD. Besides, the related properties of the conversion coating were researched. Results A uniform, coherent and gray conversion coating could be obtained on the surface of TC1 alloy when Na3 PO4 , NaF, Acidity Regu-lator A, pH and temperature were 40 g/L, 15 g/L, 25 mL/L, 4. 4~4. 6 and 30 ℃, respectively. The microstructure of the coa-ting showed many small spherical grains. The main phase components were Na3 TiOF5 and Na2 TiF6 . The friction coefficient of the fluoride-phosphate conversion coating was only 0. 3~0. 5, which was significantly lower than that of TC1 alloy. The dry adhesion level between conversion coating and TB06-9 organic coating was 0, and the wet adhesion level after 48 h immersion could still reach 1, both were far

  14. Structure and forming process analysis of mechanically deposited zinc-tin alloy coating%机械镀Zn-Sn合金镀层结构及形成原理分析

    Institute of Scientific and Technical Information of China (English)

    赵晓军; 何明奕; 袁训华; 王胜民; 胡春玲

    2013-01-01

    Mechanically deposited zinc-tin(25%) alloy coating,due to its excellent performance in brine,vapor,and marine exposure environment,had been widely used and listed in industrial standard of costal country like Australia.In our experiment,mechanically deposited zinc-tin(25%) alloy coating was prepared using tin reduction deposit and zinc-tin adventitious deposit method respectively.Results of structure and forming process analysis for the above mentioned coating samples show that under different deposit circumstances,zinc-tin reduction deposition and particle collision and inlay are predominant in the forming process of zinc-tin(25%) alloy coating using tin reduction deposit method,accompanied with zinc and tin powder adsorption deposition; by contrast,zinc and tin powder adsorption deposition and particle collision and inlay,which are accompanied by tin reduction deposition,are in leading position in the forming process of zinc-tin(25%) alloy coating using zinc-tin adventitious deposit method.%机械镀Zn-25% Sn合金镀层因其良好的耐盐水和含盐蒸气腐蚀性能,适宜在海洋性腐蚀环境中服役,已被澳大利亚等临海国家广泛应用并列入其工业标准.本试验分别采用还原沉积和携带沉积两种方法在钢铁制品表面上获得了平均锡含量达25%以上的机械镀Zn-Sn合金镀层.针对样品的镀层结构和形层规律进行的分析比较结果表明:在不同的沉积条件下,还原沉积Zn-25% Sn镀层的形成以还原沉积和机械碰撞镶嵌形层为主,吸附沉积为辅;携带沉积Zn-25% Sn镀层的形成以吸附沉积和机械碰撞镶嵌形层为主,还原沉积为辅.

  15. Effects of gravity on the mi-crostructure of Zr41Ti14-Cu12.5Ni10Be22.5 bulk glass forming alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The ZrTiCuNiBe alloy is melt and solidified by Bridgman unidirectional solidification on two gravity field orientations (the gravity field orientation is parallel and opposite to solidification direction). Effects of gravity on morphology and microstructure are investigated by scanning electron microscope (SEM) and X-ray diffraction (XRD). When gravity field orientation is parallel to solidification direction, less needle-like primary phase is embedded in a matrix eutectic; when gravity field orientation is opposite to solidification direction, a large amount of coarser needle-like primary phases were observed.

  16. Annihilation behaviour under electron irradiation of athermal ω-phase crystals formed by cooling at 131K in a β-Ti-Mo alloy

    International Nuclear Information System (INIS)

    Formation of athermal ω-phase crystals due to cooling to 131 K has been directly observed in a β-type Ti-15mass%Mo alloy. The athermal ω-phase crystals easily disappear by electron irradiation during the in-situ observation at 131 K. Incubation phenomenon of the annihilation is also recognized. The annihilation behaviour was investigated based on the dependence on electron irradiation conditions and incubation phenomena. It is concluded that the annihilation mechanism is concerned with interactive effects of temperature rise due to electron irradiation and collective oscillation resulted from inelastic scattering of electron beam.

  17. Materials Performance in USC Steam Portland

    Energy Technology Data Exchange (ETDEWEB)

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  18. Properties of alumina coating formed by microarc oxidation technique on 6061 aluminum alloy; Eigenschaften von mittels Microarc-Oxidations-Verfahren erzeugten Aluminiumbeschichtungen auf der Aluminiumlegierung 6061

    Energy Technology Data Exchange (ETDEWEB)

    Polat, Aytekin; Usta, Metin [Gebze Institute of Technology, Kocaeli (Turkey). Dept. of Materials Science and Engineering; Makaraci, Murat [Kocaeli Univ. (Turkey). Dept. of Mechanical Engineering; Tas, Zakir [Bozok Univ., Yozgat (Turkey); Ata, Ali

    2008-12-15

    In this study, thick and hard alumina coatings were produced on 6061-T6 Al alloy substrates for different oxidation times and current densities by using of microarc oxidation (MAO) technique in an alkali-silicate electrolytic solution. The influence of oxidation time and current density on the kinetics, phase composition, hardness, surface roughness and structure of the coating were investigated. It is found that the kinetics of coating mainly depends on applied current density and oxidation time. The XRD results revealed that the coatings are composed of mainly {alpha}-Al{sub 2}O{sub 3}, {gamma}-Al{sub 2}O{sub 3} and mullite phase. The relative ratio of harder and denser {alpha}-Al{sub 2}O{sub 3} phase increases with increasing current density and oxidation time. For the same coating time, the position of maximum hardness of coatings moves away from the substrate-coating interface to the coating surface with increasing current density. The surface roughness of coating is a function of coating thickness and increases with increasing deposition time and current density. The surface micro hardness of Al 6061-T6 alloy substrate was increased up to 2200 HV hardness after the coating. (orig.)

  19. The effect of surface pre-conditioning treatments on the local composition of Zr-based conversion coatings formed on aluminium alloys

    Science.gov (United States)

    Cerezo, J.; Vandendael, I.; Posner, R.; de Wit, J. H. W.; Mol, J. M. C.; Terryn, H.

    2016-03-01

    This study investigates the effect of different alkaline, acidic and thermal pre-conditioning treatments applied to different Al alloy surfaces. The obtained results are compared to the characteristics of Zr-based conversion coatings that were subsequently generated on top of these substrates. Focus is laid on typical elemental distributions on the sample surfaces, in particular on the amount of precipitated functional additives such as Cu species that are present in the substrate matrix as well as in the conversion bath solutions. To this aim, Field Emission Auger Electron spectra, depth profiles and surface maps with superior local resolution were acquired and compared to scanning electron microscopy images of the sample. The results show how de-alloying processes, which occur at and around intermetallic particles in the Al matrix during typical industrial alkaline or acidic cleaning procedures, provide a significant source of crystallization cores for any following coating processes. This is in particular due for Cu-species, as the resulting local Cu structures on the surface strongly affect the film formation and compositions of state-of-the-art Zr-based films. The findings are highly relevant for industrial treatments of aluminium surfaces, especially for those that undergo corrosion protection and painting process steps prior to usage.

  20. Application of modified inverse method to determine flow stress function of AlMgSi(A) alloy under hot forming conditions

    International Nuclear Information System (INIS)

    Application of modified inverse method to describe flow curves of AlMgSi(A) aluminium alloy has been presented in the present study. The curves have been determined in compression test carried out at temperatures of 300 deg. C, 400 deg. C and 500 deg. C and strain rates of 0.1 s-1, 1 s-1 and 10 s-1 for cylindrical test pieces. Modification of inverse method consisted in determination of flow function parameters on grounds of the values of deformation parameters (strain, strain rate, temperature) obtained from simulation has been proposed. By means of such computation algorithm, application of time-consuming optimisation methods has been avoided and consistency of theoretical and experimental values of forces has been quickly achieved

  1. Electrolytic dissolution of aluminium alloys (chip form) and mullet-element determination by inductively coupled plasma optical emission spectrometry (ICP-OES)

    International Nuclear Information System (INIS)

    Several aluminum alloys with different chip's size were dissolved using aqua regia (HCl:HN03,3:1). The residues of the dissolution procedure were either rejected or used in silicon volatilization with hydrofluoric acid before determination of Fe, Cu, Mn, Mg, Cr, Ni, Zn, Pb, Sn, Ti and Zr by ICP-OES. The influence caused by crescent amounts of aluminum in the determination of other elements and the probable spectral interference by Cu in determination of Zn (with or without electrolytic separation of Cu) was evaluated. The electrolytic dissolution of aluminum alloys was performed by pressing chips against a platinum electrode for the electrolysis to occur, so that way the chips behaved as the anode. A tube (body of syringe of 2.5 mL) with perforations around the open base was used to contain the sample and Pt electrode. The alloy was placed on synthetic wool (perlon) in this tube. An acrylic dowel with a platinum wire across its interior was fixed in the superior part a tube with Teflon film, with an orifice through which the electrolytic solution flowed (HNO3 1 mol L-1; 4.5 mL min-1). A platinum dish was fixed at the inferior extremity of the platinum wire to press the sample. The solution came out through the inferior orifices of the tube to a flask, from where it was again captured (with a peristaltic pump) to go into the superior part of the tube. In this flask, a Pt wire cathode was also placed. A current of 0.6 A and ten minutes of electrolysis provided good results. Due to the partial dissolution, the knowledge of percentages of previous elements analyzed after total dissolution, or using certified reference material are necessary. The results were normalized by knowledge percentages. The calculations were made by the ratio between the concentration of the element determined, with the determined concentration of aluminum; the ratio between concentration of the element and the sum of the concentrations of the elements determined, including Al; the ratio

  2. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    Science.gov (United States)

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  3. GH4169合金热变形微观组织演变模型%Microstructure model of GH4169 alloy during hot forming

    Institute of Scientific and Technical Information of China (English)

    李志强; 张宁; 王宝雨; 侯红亮; 胡正寰

    2014-01-01

    基于等效位错密度建立G H4169高温合金的本构方程及微观组织演变模型,通过遗传算法结合热模拟压缩实验结果对模型参数进行求解;对有限元模拟软件DEFORM-3D进行二次开发,模拟工件的镦粗成形,得到了工件平均晶粒尺寸和再结晶百分数的分布情况,并与实验结果进行了对比分析。结果表明,二次开发的软件对微观组织演变的模拟结果与实验结果的平均误差在10%左右,验证了G H4169合金本构方程和微观组织演变模型的准确性,以及对软件二次开发的可行性。%The dislocation density-based constitutive equation and microstructural evolution model of GH 4169 alloy were estab-lished .Through the genetic algorithm and the isothermal compression test data ,the parameters of model were calculated .Based on the secondary development of DEFORM-3D ,the upsetting was simulated and the distribution of average grain size and recrystal-lized volume fraction were obtained and compared with the experimental results .The results show that the average error between the microstructural simulation and the experimental research was within 10% ,which verified that the dislocation density-based constitutive equation and microstructural evolution model of GH 4169 alloy are accurate and the secondary development is feasible .

  4. Method of making quasicrystal alloy powder, protective coatings and articles

    Science.gov (United States)

    Shield, J.E.; Goldman, A.I.; Anderson, I.E.; Ellis, T.W.; McCallum, R.W.; Sordelet, D.J.

    1995-07-18

    A method of making quasicrystalline alloy particulates is disclosed wherein an alloy is superheated and the melt is atomized to form generally spherical alloy particulates free of mechanical fracture and exhibiting a predominantly quasicrystalline in the atomized condition structure. The particulates can be plasma sprayed to form a coating or consolidated to form an article of manufacture. 3 figs.

  5. Method of producing superplastic alloys and superplastic alloys produced by the method

    Science.gov (United States)

    Troeger, Lillianne P. (Inventor); Starke, Jr., Edgar A. (Inventor); Crooks, Roy (Inventor)

    2002-01-01

    A method for producing new superplastic alloys by inducing in an alloy the formation of precipitates having a sufficient size and homogeneous distribution that a sufficiently refined grain structure to produce superplasticity is obtained after subsequent PSN processing. An age-hardenable alloy having at least one dispersoid phase is selected for processing. The alloy is solution heat-treated and cooled to form a supersaturated solid solution. The alloy is plastically deformed sufficiently to form a high-energy defect structure useful for the subsequent heterogeneous nucleation of precipitates. The alloy is then aged, preferably by a multi-stage low and high temperature process, and precipitates are formed at the defect sites. The alloy then is subjected to a PSN process comprising plastically deforming the alloy to provide sufficient strain energy in the alloy to ensure recrystallization, and statically recrystallizing the alloy. A grain structure exhibiting new, fine, equiaxed and uniform grains is produced in the alloy. An exemplary 6xxx alloy of the type capable of being produced by the present invention, and which is useful for aerospace, automotive and other applications, is disclosed and claimed. The process is also suitable for processing any age-hardenable aluminum or other alloy.

  6. Morphology and performances of the anodic oxide films on Ti6Al4V alloy formed in alkaline-silicate electrolyte with aminopropyl silane addition under low potential

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Jiali; Wang, Jinwei, E-mail: wangjw@ustb.edu.cn; Yuan, Hongye

    2013-11-01

    Oxide films on Ti6Al4V alloy are prepared using sodium hydroxide–sodium silicate as the base electrolyte with addition of aminopropyl trimethoxysilane (APS) as additive by potentiostatic anodizing under 10 V. APS is incorporated into the films during anodizing and the surface morphology of the oxide films is changed from particle stacked to honeycomb-like porous surfaces as shown by scanning electron microscopy (SEM) with Energy Disperse Spectroscopy (EDX). The surface roughness and aminopropyl existence on the oxide films result in their differences in wettability as tested by the surface profile topography and contact angle measurements. The anti-abrasive ability of the anodic films is improved with the addition of APS due to its toughening effects and serving as lubricants in the ceramic oxide films as measured by ball-on-disk friction test. Also, potentiodynamic corrosion test proves that their anticorrosive ability in 3.5 wt.% NaCl is greatly improved as reflected by their much lower corrosion current (I{sub corr}) and higher corrosion potential (E{sub corr}) than those of the substrate.

  7. Slurry Erosion Characteristics and Erosive Wear Mechanisms of Co-Based and Ni-Based Coatings Formed by Laser Surface Alloying

    Science.gov (United States)

    Shivamurthy, R. C.; Kamaraj, M.; Nagarajan, R.; Shariff, S. M.; Padmanabham, G.

    2010-02-01

    In the present work, an attempt has been made to study the slurry erosion properties and operating erosive wear mechanisms of Co-based Stellite 6 and Ni-based Colmonoy 88 coatings, and also to list the conditions at which maximum and minimum erosion rates occur. Laser surface alloying (LSA) has been done on 13Cr-4Ni steels with commercial Co-based Stellite 6 and Ni-based Colmonoy 88 powders. Slurry erosion tests have been conducted on LSA-modified steels for a constant slurry velocity of 12 m/s and for a fixed slurry concentration of 10 kg/m3 of irregular, sharp-edged SiO2 particles with average sizes of 375 and 100 μm and at impingement angles of 30, 45, 60, and 90 deg. A mixed (neither ductile nor brittle) mode of erosion behavior for Stellite 6 coatings and a brittle mode of erosion behavior for Colmonoy 88 coatings were observed when these materials were impacted with particles with an average size of 375 μm, whereas only a brittle mode of erosion was observed for both Stellite 6 and Colmonoy 88 coatings when impacted with particles with an average size of 100 μm. Mainly, chip formation, chip fracture, microcutting, plowing, and crater lip and platelet formation were observed for Stellite 6 coatings and progressive fracture of carbides, carbide pullout and carbide/boride intact were observed for the case of Colmonoy 88 coatings.

  8. Corrosion behavior of Alloy 690 and Alloy 693 in simulated nuclear high level waste medium

    Energy Technology Data Exchange (ETDEWEB)

    Samantaroy, Pradeep Kumar; Suresh, Girija; Paul, Ranita [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Kamachi Mudali, U., E-mail: kamachi@igcar.gov.in [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Raj, Baldev [Corrosion Science and Technology Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India)

    2011-11-15

    Highlights: > Alloy 690 and Alloy 693, both possess good corrosion resistance in simulated HLW. > SEM and EDS confirms the presence of Cr rich precipitates for both the alloys. > Passive film stability of Alloy 690 was found to be higher than Alloy 693. > Both alloys possess few micro pits even at a concentration of 100 ppm Cl{sup -} ion. - Abstract: Nickel based alloys are candidate materials for the storage of high level waste (HLW) generated from reprocessing of spent nuclear fuel. In the present investigation Alloy 690 and Alloy 693 are assessed by potentiodynamic anodic polarization technique for their corrosion behavior in 3 M HNO{sub 3}, 3 M HNO{sub 3} containing simulated HLW and in chloride medium. Both the alloys were found to possess good corrosion resistance in both the media at ambient condition. Microstructural examination was carried out by SEM for both the alloys after electrolytic etching. Compositional analysis of the passive film formed on the alloys in 3 M HNO{sub 3} and 3 M HNO{sub 3} with HLW was carried out by XPS. The surface of Alloy 690 and Alloy 693, both consists of a thin layer of oxide of Ni, Cr, and Fe under passivation in both the media. The results of investigation are presented in the paper.

  9. Effect of Bending Forming on Fatigue for A6N01 Aluminum Alloy%压弯成形对A6N01铝合金疲劳性能的影响

    Institute of Scientific and Technical Information of China (English)

    胡浩; 李晓星; 赵金泽; 乔雅智; 周超

    2014-01-01

    针对A6N01铝合金材料的压弯成形工艺,研究了压弯成形过程中等效塑性应变、残余应力、厚度减薄等参数的变化规律。基于原始材料和成形件疲劳试验数据,采用三参数幂函数形式进行数据处理,拟合得到S-N曲线。通过对比不同状态材料的疲劳寿命,探究压弯成形对该材料的疲劳寿命的影响。%According to bending forming process of A6N01 aluminum alloy, the rules of the equivalent plastic strain, residual stress and thickness thinning parameters were obtained by test and FEM. Based on the materials fatigue test data, the form of three parameters power function was used for processing data and fitting S-N curve. By comparing the different states of material fatigue life, the effect of bending forming on the fatigue life of the material was explored.

  10. Structural thermodynamics of alloys

    CERN Document Server

    Manenc, Jack

    1973-01-01

    Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

  11. Comparative analysis between stress-and strain-based forming limit diagrams for aluminum alloy sheet 1060%基于应变和应力的1060铝合金板成形极限比较分析

    Institute of Scientific and Technical Information of China (English)

    方刚; 刘清俊; 雷丽萍; 曾攀

    2012-01-01

    The forming limit diagram (FLD) and forming limit stress diagram (FLSD) of aluminium alloy 1060 under linear and nonlinear strain paths are investigated.The calculation of FLSD is based on experimental FLD using the method proposed by Stoughton.Different from the FLD that varies with the strain path,the FLSD is not sensitive to the strain path.Therefore,FLSD is convenient as a forming limit criterion for multi-stage sheet forming.The influences of the material's yield criteria on FLSD are also discussed by comparison of the Hill's 48,Hill's 79 and Hosford non-quadratic criterion.The impacts of material hardening laws (Voce and Swift models) on translation of FLD and FLSD are analyzed.The Voce hardening law and the Hosford yield criterion are appropriate for the FLSD calculation of the aluminium alloy 1060.The stress calculation program and display interfaces of FLD and FLSD are developed on MATLAB,where the strain data can be input from experiment measurement or FEM calculations.%通过线性和非线性应变路径的板料成形实验,研究1060铝合金的成形极限图(FLD)和成形应力极限图(FLSD).利用Stoughton方法,基于板料成形实验中测得的应变数据,计算得到了FLSD.结果表明:对于1060铝合金板料,FLD与应变路径是相关的,而FLSD对应变路径却不敏感,所以FLSD可以很方便地作为多道次板料成形的极限准则.通过对比Hill's 48,Hill's 79和Hosford非二次式3种材料屈服准则,分析了它们从FLD到FLSD转换对应力计算的影响,Hosford非二次式屈服准则更适合1060铝合金的FLSD计算.通过与单向拉伸实验数据的比较,材料硬化准则中Voce硬化准则比Swift准则更适合该材料.在MATLAB上开发了由应变到应力的计算以及FLD和FLSD显示的程序,通过输入实验中测得的应变数据可以得出FLD和FLSD.

  12. Influence of Y, Gd and Sm on the glass forming ability and thermal crystallization of aluminum based alloy; Efeito das terras raras Y, Gd e Sm na tendencia a formacao de amorfo e na cristalizacao termica em ligas a base de aluminio

    Energy Technology Data Exchange (ETDEWEB)

    Aliaga, L.C.R.; Bolfarini, C.; Kiminami, C.S.; Botta Filho, W.J., E-mail: aliaga@ufscar.b [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais; Danez, G.P. [Universidade Federal de Sao Carlos (PPG-CEMUFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2010-07-01

    Al-based amorphous alloys represent an important family of metals and a great scientific activity has been devoted to determine the main features of both glass forming ability (GFA) and crystallization behavior in order to have a comprehensive framework aimed at potential technological applications. Nowadays, it is well known that the best Al-based amorphous alloys are formed in ternary systems such as Al- RE-TM, where RE is a rare earth and TM a transition metal. This paper presents results of research in Al{sub 85}Ni{sub 10}RE{sub 5} alloys (RE = Y, Gd and Sm). Amorphous ribbons were processed by melt-spinning under the same conditions and subsequently characterized by x-ray diffraction (XRD) and differential scanning calorimetry (DSC). Results show appreciable micro structural differences as function of the rare earth, thus crystal is obtained for Y, nano-glassy for Gd and, fully amorphous structure for Sm. (author)

  13. Coextrusion forming characteristics of novel Cu alloy/bulk metallic glass composite%新型铜合金/非晶复合材料的挤压成形特性

    Institute of Scientific and Technical Information of China (English)

    刘勇; 张丽; 郭洪民; 杨湘杰

    2011-01-01

    A novel Cu alloy/bulk metallic glass (BMG) composite was fabricated through the coextrusion process, based on the excellent thermoplastic forming characteristics of BMG in the supercooled liquid region (SLR). The Cu-based amorphous Cu40Zr44Ag8Al8 and pure Cu alloy were selected as components. The Cu alloy/BMG composite bar was easily fabricated at extrusion temperature of 703 K and extrusion speed of 0.4 mm/min. The morphology and structure of the core BMG before and after the coextrusion with Cu were characterized by optical microscopy (OM), X-ray diffractometry (XRD), differential scanning calorimetry(DSC) and microhardness(HV). The results indicate that the core BMG can reach the approximately uniform distribution of the dimension after suffering the shortly inhomogeneous distribution of the dimension in the initial stages of coextrusion. Combining the analysis of XRD, DSC and micro hardness (HV), it can be concluded that the crystallization of core BMG does not occur after the coextrusion with Cu at 703 K.%基于大块非晶在过冷液相区间具有较好的热塑性成形特点,选择铜基非晶Cu40Zr44Ag8Al8和铜合金,通过挤压成形工艺,制备出一种新型的铜合金/非晶复合材料;在703 K和挤压速度为0.4 mm/min下对该复合材料进行挤压,获得铜合金、非晶复合材料棒材.通过光学金相(OM)、X射线衍射(XRD)、示差扫描量热分析(DSC)和维氏硬度测试(HV)对挤压变形前、后芯部非晶进行形貌观察和结构分析.结果表明:芯部非晶在挤压前期呈不均匀分布,而后分布非常均匀;结合XRD、DSC和硬度的结果分析,在703 K下挤压后,芯部非晶没有发生晶化.

  14. Experimental Study on Laser Cutting Based on Removal Forms for Aluminum Alloy Sheet%基于去除熔化物形态分析的铝合金薄板激光切割试验研究

    Institute of Scientific and Technical Information of China (English)

    王彦飞; 王续跃; 康仁科; 徐文骥; 郭东明

    2012-01-01

    为提高铝合金薄板激光切割质量,对切割去除熔化物进行了收集、观察及测量研究.在Nd:YAG脉冲激光切割模式下,采用不同气熔比0.1898,0.2798,0.3708和0.6519,对0.85mm厚的1000系铝合金薄板进行切割试验.试验通过超景深三维显微镜对收集的去除熔化物形状和尺寸进行观测研究.结果表明,去除熔化物颗粒由球形颗粒和蝌蚪形颗粒两种颗粒组成,其中球形颗粒平均尺寸在71~123 μm之间;高气熔比切割去除熔化物主要呈球形,颗粒尺寸较小,切割质量较好:低气熔比下熔化物主要是蝌蚪形,其中呈现的球形颗粒尺寸较大,切割质量较差.试验最终在辅助气压0.6MPa高气熔比0.6519下获得了较高质量的切口.研究结果深化了铝合金激光切割的机理认识,有效提高了铝合金薄板的激光切割质量.%To improve the quality of laser cutting in aluminum alloy sheet, the collected melt is observed and measured. Laser cutting of 1000 series aluminum alloy sheets, with 0. 85mm thickness, is carried out on a Nd: YAG pulsed laser machine under the different vapor-melt ratios of 0.1898, 0.2798, 0.3708 and 0. 6519. In experiments the shape and size of collected removal are analyzed by a 3-D microscope. The melt is found to be tadpole-shape particles and spherical particles ranging of 71~123 μm in average diameter. The results show the collected particles are formed spherical at the high vapor-melt ratio and small in average diameter with good cutting quality. In contrast, at the low vapor-melt ratio the form is mainly tadpole-shape and the existence of big spherical particles of which with poor cutting quality. Finally, under the condition of gas pressure of 0. 6 MPa and high vapor-melt ratio of 0. 6519, the researches achieve higher quality cut. The results help researchers to understand the characteristics of laser cutting in aluminum alloy and improve the laser cutting quality of aluminum alloy sheet

  15. 水蒸汽影响氧化铝膜生长的研究新进展%PROGRESS OF WATER VAPOUR EFFECT ON GROWTH OF ALUMINA FORMING ALLOYS

    Institute of Scientific and Technical Information of China (English)

    邢琳琳; 郑雁军; 崔立山; 孙茂虎; 邵明增; 卢贵武

    2011-01-01

    Alumina coating has excellent thermal stability at elevated temperatures, this can provide a good diffusion barrier to withstand high temperature oxidation and therefore, increase their life time in aggressive atmospheres. With the industrial development, water vapour is present in nearly all atmospheres where alumina forming alloys are used at high temperatures for industrial process. The most important problem is that how to maintain excellent performance of alloy in humid atmospheres. This paper summarizes the effect of water or water vapour on the stability of alumina scales, growth kinetics, film adherence and alumina film surface morphology.%氧化铝涂层是满足高温工业环境的最佳保护性氧化膜之一,能够有效保护钢材料在高温、强腐蚀环境下发生的腐蚀。随着工业的发展,水或者水蒸汽广泛存在于氧化铝膜的各类服役环境中,如何使氧化铝涂层在含水蒸汽的高温环境中保持优异的力学性能和寿命是工业中面临的一个重要的问题。本文综述了含水气氛对合金氧化铝的稳定性、生长动力学、膜的结合力和对氧化铝膜表面形貌的影响。

  16. Modification of the titanium alloy surface in electroexplosive alloying with boron carbide and subsequent electron-beam treatment

    International Nuclear Information System (INIS)

    The modification of the VT6 titanium alloy surface in electroexplosion alloying with plasma being formed in titanium foil with a weighed powder of boron carbide with subsequent irradiation by a pulsed electron beam has been carried out. An electroexplosive alloying zone of a thickness up to 50 μm with a gradient structure is found to form. The subsequent electron-beam treatment of the alloying zone results in smoothing of the alloying surface and is accompanied by the formation of the multilayer structure with alternating layers of various alloying degree at a depth of 30 μm

  17. Modification of the titanium alloy surface in electroexplosive alloying with boron carbide and subsequent electron-beam treatment

    Science.gov (United States)

    Gromov, Victor E.; Budovskikh, Evgeniy A.; Ivanov, Yurii F.; Bashchenko, Lyudmila P.; Wang, Xinli; Kobzareva, Tatyana Yu.; Semin, Alexander P.

    2015-10-01

    The modification of the VT6 titanium alloy surface in electroexplosion alloying with plasma being formed in titanium foil with a weighed powder of boron carbide with subsequent irradiation by a pulsed electron beam has been carried out. An electroexplosive alloying zone of a thickness up to 50 μm with a gradient structure is found to form. The subsequent electron-beam treatment of the alloying zone results in smoothing of the alloying surface and is accompanied by the formation of the multilayer structure with alternating layers of various alloying degree at a depth of 30 μm.

  18. Modification of the titanium alloy surface in electroexplosive alloying with boron carbide and subsequent electron-beam treatment

    Energy Technology Data Exchange (ETDEWEB)

    Gromov, Victor E., E-mail: gromov@physics.sibsiu.ru; Budovskikh, Evgeniy A., E-mail: budovskikh-ea@physics.sibsiu.ru; Bashchenko, Lyudmila P., E-mail: gromov@physics.sibsiu.ru; Kobzareva, Tatyana Yu., E-mail: gromov@physics.sibsiu.ru; Semin, Alexander P., E-mail: gromov@physics.sibsiu.ru [Siberian State Industrial University, Novokuznetsk, 654007 (Russian Federation); Ivanov, Yurii F., E-mail: yufi55@mail.ru [Institute of High Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Wang, Xinli, E-mail: wangxl520@hotmail.com [Northeastern University, Liaoning, Shenyang 110819 China (China)

    2015-10-27

    The modification of the VT6 titanium alloy surface in electroexplosion alloying with plasma being formed in titanium foil with a weighed powder of boron carbide with subsequent irradiation by a pulsed electron beam has been carried out. An electroexplosive alloying zone of a thickness up to 50 μm with a gradient structure is found to form. The subsequent electron-beam treatment of the alloying zone results in smoothing of the alloying surface and is accompanied by the formation of the multilayer structure with alternating layers of various alloying degree at a depth of 30 μm.

  19. Superplastic forming of Ti6Al4V alloy using ZrO_2-TiO_2 ceramic die with adjustable linear thermal expansion coefficient

    Institute of Scientific and Technical Information of China (English)

    JIANG Shao-song; ZHANG Kai-feng

    2009-01-01

    Firstly, the relation between the coefficient of thermal expansion(CTE) and the volume fraction of TiO_2 was investigated, and also the influence of relative density of ceramic on the CTE was studied. The results show that the volume fraction, of TiO_2 and the relative density both make influence on the CTE of ZrO_2-TiO_2 ceramic. According to the results, the ZrO_2-TiO_2(volume fraction of TiO_2 is 27%) ceramic die with the similar CTE (8.92×10~(-6)℃~(-1)) to Ti6Al4V was fabricated. Secondly, to evaluate the dimensional accuracy of the workpiece superplastically formed, the Ti6Al4V impression experiment was performed. The result shows that the dimensional inaccuracy of workpieee is 0.003. Thirdly, in order to evaluate the practicability, the experiment of superplastic forming Ti6Al4V using ZrO_2-TiO_2 cylinder ceramic die was carried out. The Ti6Al4V cylinder shows good shape retention and surface quality, and high dimensional accuracy. The ceramic dies seem to be adequate for superplastic forming the high accuracy Ti6Al4V,and the trials have confirmed the potential of the ZrO2-TiO2 ceramic die.

  20. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  1. Electrical Resistance Alloys and Low-Expansion Alloys

    DEFF Research Database (Denmark)

    Kjer, Torben

    1996-01-01

    The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...

  2. Dissimilar Welding of Titanium Alloys to Steels

    OpenAIRE

    Gao, Yefei; TSUMURA, Takuya; NAKATA, Kazuhiro

    2012-01-01

    This review summarizes the dissimilar welding of titanium alloys to steels over a period of ten recent years, involving the welding processes which are used for the dissimilar welding of titanium alloys to steels, the mechanical properties of the joints and the discussion for the forming mechanism of the interface. Reducing the formation of brittle intermetallic compound (IMC) is a key requirement in the dissimilar welding of titanium alloys to steels, because the strength of the welding join...

  3. Parabola based iterative compensation algorithm for age forming of integral panel of aluminum alloy%基于抛物线法的迭代补偿算法

    Institute of Scientific and Technical Information of China (English)

    甘忠; 钱志伟; 冯爽; 胡建华

    2014-01-01

    As for the fact that the compensation coefficient in DA compensation method is not easy to be determined in advance , this paper proposes an iterative compensation algorithm based on the parabola method and elaborates the principle and compensa‐tion formula of this method .Through the compensation verification of T‐beam and panel by ABAQUS finite element simulation software ,this paper draws the fact that the design requirements of parts can be met within 2~3 times compensation .The method is applied in the compensation of“double cross”parts ,and the maximum deviation between the theory surface and the part surface is the 0.286mm after one time iterative compensation ,satisfying the requirement of engineering application .The parabola based iterative compensation algorithm is applicable to mold surface compensation of panels with ribs in age forming and the compensa‐tion rate is faster .%针对DA补偿法中补偿系数不易事先确定,提出一种基于抛物线法的迭代补偿算法,并详细阐述了该方法的原理与补偿公式。通过ABAQUS有限元仿真软件分别对T型梁和壁板进行补偿验证,使用该文提出的补偿算法仅需进行2~3次补偿,即可满足零件设计要求。将该文方法用于实验“双十字”件中,经过1次补偿迭代后,理论零件型面与补偿后零件型面最大偏差为0. 286mm,满足工程应用要求。抛物线法的迭代补偿算法适用于带筋壁板时效成形模具型面补偿,且其补偿速度较快。

  4. Friction and lubrication performances of magnesium alloy sheet in numerically controlled hot incremental forming%镁合金板料数控热渐进成形时的摩擦和润滑性能

    Institute of Scientific and Technical Information of China (English)

    冯甜甜; 张青来; 肖富贵; 韩寅奔; 高霖; 韩伟东

    2012-01-01

    利用数控实验机床和摩擦实验研究AZ31镁合金板料数控热渐进成形时的摩擦和润滑机理.结果表明:镁合金薄板在加热条件下可以实现单点渐进成形;固体润滑膜可分为粘结型和吸附陶瓷型两种;固体石墨和MoS2润滑剂的初始摩擦因数均小于0.12,均可保证热渐进成形件获得良好的内外表面质量,没有任何划痕和裂纹等缺陷;吸附多孔陶瓷型固体润滑膜具有润滑和自润滑作用,固体润滑剂颗粒大小对初始摩擦因数有一定影响;固体BN粉末没有起到润滑作用,不能单独作为热渐进成形用固体润滑剂;当温度小于500℃时,固体石墨和MoS2粉末按一定比例配置的润滑复合喷剂的初始摩擦因数均小于为0.2,且表现出一定的协同作用.%The friction and lubrication mechanism of AZ31 magnesium alloy sheets in numerically controlled hot incremental forming were investigated by numerically controlled machine tools and friction tests. The results show that the single point incremental forming (SPIF) of magnesium alloy sheets can be achieved by heating. The solid lubricant film can be divided into two types, bonded and adsorbed ceramic coatings. The initial friction coefficients of graphite and M0S2 solid lubricant are both less than 0.12, which can ensure to obtain good inner and outer surface of hot incremental forming parts, without any defects such as scratches or cracks. The adsorbed porous ceramic solid lubricant film works as both lubrication and self-lubrication. The size of solid lubricant particles has an influence on the initial friction coefficient. The solid BN powder does not play the role of lubrication. As a result it can not be employed alone as a solid lubricant in hot incremental forming. When the temperature is lower than 500 'C, the initial friction coefficient of the composite sprays mixed with solid graphite and M0S2 powders by a certain proportion is less than 0.2, exhibiting a synergistic

  5. Methods for Electrodepositing Composition-Modulated Alloys

    DEFF Research Database (Denmark)

    Leisner, Peter; Nielsen, Christian Bergenstof; Tang, Peter Torben;

    1996-01-01

    Materials exhibiting unique mechanical, physical and chemical properties can be obtained by combining thin layers of different metals or alloys forming a multilayered structure. Two general techniques exist for electrodepositing composition-modulated alloy (CMA) materials; dual-bath and single-ba...

  6. Bonding theory for metals and alloys

    CERN Document Server

    Wang, Frederick E

    2005-01-01

    Bonding Theory for Metals and Alloys exhorts the potential existence of covalent bonding in metals and alloys. Through the recognition of the covalent bond in coexistence with the 'free' electron band, the book describes and demonstrates how the many experimental observations on metals and alloys can all be reconciled. Subsequently, it shows how the individual view of metals and alloys by physicists, chemists and metallurgists can be unified. The physical phenomena of metals and alloys covered in this book are: Miscibility Gap between two liquid metals; Phase Equilibrium Diagrams; Phenomenon of Melting. Superconductivity; Nitinol; A Metal-Alloy with Memory; Mechanical Properties; Liquid Metal Embrittlement; Superplasticity; Corrosion; The author introduces a new theory based on 'Covalon' conduction, which forms the basis for a new approach to the theory of superconductivity. This new approach not only explains the many observations made on the phenomenon of superconductivity but also makes predictions that ha...

  7. The Formablity of AZ31B Magnesium Alloy Sheet

    Institute of Scientific and Technical Information of China (English)

    WANG Lingyun; LU Zhiwen; ZHAO Yazhong; QIU Xiaogang

    2006-01-01

    The forming limit diagrams(FLD)of AZ31B magnesium alloy sheet were tested by means of the electro etching grid method based on the forming experiment of magnesium alloy sheet carried out with a BCS-30D sheet forming testing machine and the strain testing analysis made with an advanced ASAME automatic strain measuring system. Experiments show that, at room temperature, the mechanical properties and deep drawing performance of AZ31B cold-rolled magnesium alloy sheet were so poor that it failed to test the forming limit diagrams without an ideal forming and processing capacity, while the hot-rolled magnesium alloy sheet was of a little better plasticity and forming performance after testing its forming limit diagrams. It can be concluded that the testing of the forming limit curves (FLC)offers the theoretical foundation for the drawing of the deep drawing and forming process of magnesium alloy sheet.

  8. Possibilities of mechanical properties and microstructure improvement of magnesium alloys

    OpenAIRE

    I. Juřička; L.A. Dobrzański; L. Čižek; Kocich, R.; M. Greger

    2007-01-01

    Purpose: Magnesium alloys are the very progressive materials whereon is due to improve their end-useproperties, which . Especially, wrought Mg alloys attract attention since they have more advantageous mechanicalproperties than cast Mg alloys.Design/methodology/approach: The presented article shows some specific physical-metallurgicalcharacteristics of magnesium alloys of the AZ91 kind after hot forming. Special attention has been focused onthe analysis of mutual relations existing between th...

  9. Method of forming magnesium alloy sheets

    Science.gov (United States)

    Mualidharan, Govindarajan; Muth, Thomas R.; Harper, David C.

    2015-12-22

    A machine for asymmetric rolling of a work-piece includes pair of rollers disposed in an arrangement to apply opposing, asymmetric rolling forces to roll a work-piece therebetween, wherein a surface of the work-piece is rolled faster than an opposite surface of the work-piece; and an exit constraint die rigidly disposed adjacent an exit side of the pair of rollers so that, as the work-piece exits the pair of rollers, the work-piece contacts the exit constraint die to constrain curling of the work-piece.

  10. Relations between the modulus of elasticity of binary alloys and their structure

    Science.gov (United States)

    Koster, Werner; Rauscher, Walter

    1951-01-01

    A comprehensive survey of the elastic modulus of binary alloys as a function of the concentration is presented. Alloys that form continuous solid solutions, limited solid solutions, eutectic alloys, and alloys with intermetallic phases are investigated. Systems having the most important structures have been examined to obtain criteria for the relation between lattice structure, type of binding, and elastic behavior.

  11. Experimental measurement and theoretical prediction of forming limit curve for aluminum alloy 2B06%2B06铝合金板成形极限图的实验测定与理论预测

    Institute of Scientific and Technical Information of China (English)

    李小强; 宋楠; 郭贵强

    2012-01-01

    通过实验确定和理论计算得到2B06铝合金板的成形极限图(FLC).在凸模胀形实验中通过改变试件的宽度得到完整的FLC.理论预测的FLC是基于不同失稳理论和不同的屈服准则计算得到的.通过对比可知,基于同一失稳理论和不同屈服准则的预测曲线区别不大,所以不同屈服准则对理论预测的影响并不大.而基于不同失稳理论的理论曲线之间差距很大.基于SWIFT分散性失稳理论的FLC曲线比试验测定的曲线要高.基于HILL集中性失稳理论的FLC右半边曲线不可用.应用M-K理论的FLC预测曲线与试验结果最为接近,所以M-K可以作为理论计算预测成形极限图的有效方式.%The main objective of this work was to experimentally and numerically evaluate the forming limit curve (FLC) of aluminum alloy 2B06.The FLC of 2B06 was measured by conducting the hemispherical dome test with specimens of different widths.The theoretical predictions of the FLC of 2B06 were based on the different instability theories and different yield functions.The comparison results show that the influence of the different yield functions can be ignored and the FLCs are basically same utilizing different yield functions based on the specific instability theory.While there is a significant difference among theoretical prediction curves based on three instability theories and the same yield function.The FLC based on SWIFT's diffuse instability theory is higher than the measured curve.The right part of FLC based on HILL's localized instability theory is invalid.The theoretical prediction curve based on M-K theory agrees well with the measured FLC.So,the theoretical curves based on M-K theory are effective for predicting the forming limit.

  12. Study on selective laser melting process and forming of AlSi10 Mg alloy powder%选择性激光熔化AlSi10 Mg合金粉末的成形工艺

    Institute of Scientific and Technical Information of China (English)

    刘锦辉; 史金光; 李亚

    2015-01-01

    This paper deals with the single-layer single-channel experiment and single-layer multi-channel experiment performed by using different process parameters to study the selective laser melting (SLM) forming process of AlSi10Mg alloy powder. This study consists of analyzing the effects of laser power, laser scanning speed, scanning interval on melting channel width and surface quality;testing the density of SLM AlSi10 Mg samples formed under different parameters and analyzing the relationship be-tween energy density and the sample density; and testing the microstructure and property, and micro-hardness. The results show that the optimal scanning track quality is governed the given process parame-ters:laser power between 240~280 W, scanning speed between 1 000~1 400 mm/s, scanning interval between 0 . 06~0 . 08 mm; SLM-produced AlSi10 Mg parts perform much better than conventionally cast AlSi10 Mg ones .%为了研究AlSi10 Mg合金粉末的选择性激光熔化成形,采用不同的工艺参数,进行了单层单道扫描实验和单层多道扫描实验。分析激光功率、激光扫描速度、扫描间距对激光扫描轨迹宽度和表面质量的影响。检测不同参数下选择性激光熔化成形的AlSi10 Mg合金块的致密度,分析成形件致密度与能量密度的关系,成形件的组织和性能,对成形件进行硬度测试。结果表明:激光功率在240~280 W,扫描速度在1000~1400 mm/s,扫描间距在0.06~0.08 mm时,扫描轨迹成形质量最佳。与传统铸造AlSi10Mg合金零件相比,SLM成形的零件具有更好的性能。

  13. Casting Characteristics of Aluminum Die Casting Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  14. Oligocrystalline shape memory alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ueland, Stian M.; Chen, Ying; Schuh, Christopher A. [Department of Materials Science and Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, MA 02139 (United States)

    2012-05-23

    Copper-based shape memory alloys (SMAs) exhibit excellent shape memory properties in single crystalline form. However, when they are polycrystalline, their shape memory properties are severely compromised by brittle fracture arising from transformation strain incompatibility at grain boundaries and triple junctions. Oligocrystalline shape memory alloys (oSMAs) are microstructurally designed SMA structures in which the total surface area exceeds the total grain boundary area, and triple junctions can even be completely absent. Here it is shown how an oligocrystalline structure provides a means of achieving single crystal-like SMA properties without being limited by constraints of single crystal processing. Additionally, the formation of oSMAs typically involves the reduction of the size scale of specimens, and sample size effects begin to emerge. Recent findings on a size effect on the martensitic transformation in oSMAs are compared and a new regime of heat transfer associated with the transformation heat evolution in these alloys is discussed. New results on unassisted two-way shape memory and the effect of loading rate in oSMAs are also reported. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  15. Procurement and Initial Characterization of Alloy 230 and CMS Alloy 617

    International Nuclear Information System (INIS)

    Material for initial testing of alloy 230 and a controlled-chemistry variant of alloy 617 has been procured in the form of plates. 3/4-inch thick alloy 230 plate was commercially procured from Haynes International, and 2-inch thick CCA 617, an existing controlled-chemistry variant of alloy 617, was obtained from Alstom Power through the ultra-supercritical fossil energy program. This report describes the procurement of these plates and their characteristics in terms of vendor-supplied chemistry and mechanical properties. Further detailed characterization tests are planned for this fiscal year, and this report will be updated in September 2006 to include the results of these tests

  16. HAYNES 244 alloy – a new 760 ∘C capable low thermal expansion alloy

    Directory of Open Access Journals (Sweden)

    Fahrmann Michael G.

    2014-01-01

    Full Text Available HAYNES® 244TM alloy is a new 760∘C capable, high strength low thermal expansion (CTE alloy. Its nominal chemical composition in weight percent is Ni – 8 Cr – 22.5 Mo – 6 W. Recently, a first mill-scale heat of 244 alloy was melted by Haynes International, and processed to various product forms such as re-forge billet, plate, and sheet. This paper presents key attributes of this new alloy (CTE, strength, low-cycle fatigue performance, oxidation resistance, thermal stability as they pertain to the intended use in rings and seals of advanced gas turbines.

  17. Teaching Form as Form

    DEFF Research Database (Denmark)

    Keiding, Tina Bering

    2012-01-01

    means that form serves both as the connective value and as the concept for reflection. In other words, form is observed as form, not anything else. The didactical challenge of teaching form as form is accentuated by students’ everyday-based pre-orientation towards function at the expense of form...... reveal highly-structured courses, which alternates systematically between steering and free experimental activities. Consistent with a strong focus on content and the student’s interaction with content, the contributions hardly address the role of the teacher or the interplay between teachers...... and students. This is not to say that teachers do not engage in teaching. They clearly do and obviously play a major role in the progression in course structure and reflection on the student’s learning. My point is that, by neglecting the role of the teacher and the interplay between the teacher and students...

  18. Long - range foundry Al composite alloys

    Directory of Open Access Journals (Sweden)

    A. D. Mekhtiev

    2014-10-01

    Full Text Available The technology of obtaining nanostructural composite aluminum alloys consists in the plasma injection of refractory nanometric particles with simultaneous two-plane magnetic dynamic mixing of the melt. Particularly important in obtaining composite aluminum matrix alloys is the provision of the introduced particles wettability with the matrix melt for forming stable adhesive bonds. Nanostructured powder components can be considered not only to be a starting product for producing nanostructural composite aluminum alloys but as an independent commerce product. Nanostructural composite metal matrix alloys make one of the most prospective structural materials of the future, and liquid-phase technologies of their obtaining are the most competitive in producing products of nanostructural composite aluminum alloys in the industrial scale.

  19. Heredity of icosahedrons:a kinetic parameter related to glass-forming abilities of rapidly solidified Cu56Zr44 alloys%二十面体团簇的遗传:一个与快凝Cu56Zr44合金玻璃形成能力有关的动力学参数∗

    Institute of Scientific and Technical Information of China (English)

    邓永和; 大东; 彭超; 韦彦丁; 赵瑞; 彭平

    2016-01-01

    采用分子动力学方法模拟研究了液态Cu56Zr44合金在不同冷速γ与压力P下的快速凝固过程,并通过基于Honeycutt-Andersen键型指数的扩展团簇类型指数法对其微结构演变特性进行了分析。结果表明:快凝玻璃合金的局域原子组态主要是(1212/1551)规则二十面体、以及(128/15512/15412/1431)与(122/14418/15512/1661)缺陷二十面体。通过原子轨迹的逆向跟踪分析发现:从过冷液体中遗传下来的二十面体对快凝合金的玻璃形成能力(GFA)具有重要影响,不仅其可遗传分数Fi=N i300 K←Tg/NTg与GFA密切相关,而且其遗传起始温度(Tonset)与合金约化玻璃转变温度Trg=Tg/Tm也存在很好的对应关系。%To explore the origin of glassy transition and glass-forming abilities (GFAs) of transition metal-transition metal alloys from the microstructural point of view, a series of molecular dynamics simulation for the rapid solidification processes of liquid Cu56Zr44alloys at various cooling rates γ and pressures P are performed by using a LAMPS program. On the basis of Honeycutt-Andersen bond-type index (ijkl), we propose an extended cluster-type index (Z, n/(ijkl)) method to characterize and analyze the microstructures of the alloy melts as well as their evolution in the rapid solidification. It is found that the majority of local atomic configurations in the rapidly solidified alloy are (12 12/1551) icosahedra, as well as (12 8/1551 2/1541 2/1431) and (12 2/1441 8/1551 2/1661) defective icosahedra, but no relationship can be seen between their number N(300 K) and the glassy transition temperature Tg of rapidly solidified Cu56Zr44alloys. By an inverse tracking of atom trajectories from low temperatures to high temperatures the configuration heredity of icosahedral clusters in liquid is discovered to be an intrinsic feature of rapidly solidified alloys; the onset of heredity merely emerges in the super-cooled liquid rather than the initial alloy

  20. Minor alloying behavior in bulk metallic glasses and high-entropy alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The effect of minor alloying on several bulk metallic glasses and high-entropy al-loys was studied. It was found that minor Nb addition can optimize the interface structure between the W fiber and the Zr-based bulk metallic glass in the compos-ites,and improve the mechanical properties. Minor Y addition can destabilize the crystalline phases by inducing lattice distortion as a result to improve the glass-forming ability,and the lattice distortion energy is closely related to the effi-ciency of space filling of the competing crystalline phases. A long-period ordered structure can precipitate in the Mg-based bulk metallic glass by yttrium alloying. For the high-entropy alloys,solid solution can be formed by alloying,and its me-chanical properties can be comparable to most of the bulk metallic glasses.

  1. Precision forging technologies for magnesium alloy bracket and wheel

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Fundamental investigations on precision forging technology of magnesium alloys were studied. As-cast billet prestraining and a new concept of hollow billet were proposed in order to reduce the maximum forming load. A scheme of isothermal forming and the use of combined female dies were adopted, which can improve the die filling capacity and ensure the manufacture of high quality forgings. By means of the developed technique, AZ80 alloy wheel and AZ31 alloy bracket were produced successfully at suitable process parameters and applied in the automotive industries. The results show that the hot compression of AZ80 magnesium alloy has the peak flow stresses of pre-strained alloy with finer grain, which are lower by 20% than those of as-cast alloy under the same deformation conditions. The forming load is related to contact area and average positive stress on interface during forging process.

  2. Microstructures and Mechanism of Cracks Forming of Rene 80 High-Temperature Alloy Fabricated by Laser Rapid Forming Process%激光快速成形Rene80高温合金组织及裂纹形成机理

    Institute of Scientific and Technical Information of China (English)

    席明哲; 高士友

    2012-01-01

    研究了激光快速成形(LRF)Rene 80高温合金厚壁件的凝固组织和裂纹的形成机理.结果表明,激光快速成形Rene 80高温合金的凝固组织为与沉积高度方向平行的定向凝固枝晶组织,由于凝固偏析,MC型碳化物和γ-γ′共晶组织分布于定向凝固组织的枝晶间区域.激光快速成形Rene 80高温合金厚壁件含有许多长度大于10 mm,扩展方向与沉积高度方向平行的宏观裂纹.分析表明,这些裂纹为液化裂纹,其形成原因为:激光快速成形时,紧邻激光熔池的热影响区(HAZ)内沿晶界分布的低熔点γ-γ′共晶组织发生熔化,形成热影响区内沿晶界扩展的晶界液相,在热影响区冷却过程中,由于热影响区内固相的收缩应力作用,沿晶界扩展的固-液界面被撕开,从而导致液化裂纹的产生.%The microstructures and mechanism, of cracks forming of a thick-wall part of Rene 80 superalloy fabricated by laser rapid forming (LRF) process are presented. Results show that the solidified microstructures of LRF Rene 80 high-temperature alloy consist of directionally solidified dendrites, which are parallel with the deposition direction. The MC type carbides and γ — γ' eutectic distribute in interdendritic region of the directionally solidified microstructure due to element segregation. The LRF Rene 80 high-temperature alloy thick-wall part contains many macro cracks, which have the length of more than 10 mm and expand along the direction parallel to the deposition direction. Analyses indicate that these macro cracks are liquated cracks. During LRF process, the γ—γ' eutectic with lower melting point particularly along the grain-boundary regions in heat-affected zone (HAZ) melt produced by laser melting pool and result in the formation of grain-boundary liquid. On the subsequent cooling process of the HAZ, the liquated cracks along the HAZ grain boundaries occurred by decohesion across the liquid-solid interface due to

  3. Microstructure and properties of modified and conventional 718 alloys

    Institute of Scientific and Technical Information of China (English)

    LIU Fang; SUN Wen-ru; DU Jin-hui; DONG Jian-xin; GUO Shou-ren; YANG Hong-cai; HU Zhuang-qi

    2006-01-01

    Continuing the effort to redesign IN718 alloy in order to provide microstructural and mechanical stability beyond 650 ℃, IN718 alloy was modified by increasing the Al, P and B contents, and the microstructure and mechanical properties of the modified alloy were compared with those of the conventional alloy by SEM and TEM. The precipitation of the grain boundaries of the two alloys is different. The Cr-rich phase, Laves phase and α-Cr phase are easily observed in the modified alloy. The γ″ and γ′ phases in the modified alloy are precipitated in a "compact form". The tensile strengths of the modified alloy at room temperature and 680 ℃ are obviously higher than those of the conventional one. The impact energy of the modified alloy is only about half of that of the conventional alloy. Ageing at 680 ℃ up to 1 000 h lowers the tensile properties and impact energy of both the conventional and modified 718 alloys, except increasing the ductility at 680 ℃. It is concluded that the modified alloy is more stable than the conventional one.

  4. [Microbial corrosion of dental alloy].

    Science.gov (United States)

    Li, Lele; Liu, Li

    2004-10-01

    There is a very complicated electrolytical environment in oral cavity with plenty of microorganisms existing there. Various forms of corrosion would develop when metallic prosthesis functions in mouth. One important corrosive form is microbial corrosion. The metabolic products, including organic acid and inorganic acid, will affect the pH of the surface or interface of metallic prosthesis and make a change in composition of the medium, thus influencing the electron-chemical reaction and promoting the development of corrosion. The problem of develpoment of microbial corrosion on dental alloy in the oral environment lies in the primary condition that the bacteria adhere to the surface of alloy and form a relatively independent environment that promotes corrosion. PMID:15553877

  5. Miniature High Force, Long Stroke Linear Shape Memory Alloy Actuators Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape Memory Alloys (SMAs) are metal alloys (Nickel-Titanium, for example) that change shape when heated. When drawn and processed in wire form, the shape change is...

  6. Miniature High Force, Long Stroke Linear Shape Memory Alloy Actuators Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Shape Memory Alloys (SMAs) are metal alloys (of Nickel-Titanium, for example) that can change their shape when heated. When drawn and processed in wire form, the...

  7. Microstructural and magnetic behavior of an equiatomic NiCoAlFe alloy prepared by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Gómez-Esparza, C.D.; Baldenebro-López, F.J.; Santillán-Rodríguez, C.R.; Estrada-Guel, I.; Matutes-Aquino, J.A.; Herrera-Ramírez, J.M., E-mail: martin.herrera@cimav.edu.mx; Martínez-Sánchez, R.

    2014-12-05

    Highlights: • Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. • The nanocrystalline alloys were characterized after milled and annealed conditions. • In alloyed and annealed powders, only BCC and FCC structure phases were observed. • Magnetic properties are strongly affected by the phases formed after annealing. - Abstract: Equiatomic NiCoAlFe powder alloys were synthesized by mechanical alloying. The microstructural evolution of the mechanically alloyed powders at different times was followed with X-ray diffraction and scanning electron microscopy. The as-mechanically alloyed powders were subjected to a rapid annealing treatment at 1273 K and 1473 K during 3 min in vacuum. X-ray diffraction studies show the structure of both, the as-mechanically alloyed and annealed powders, consisted in a mixture of nanocrystalline simple phases (FCC + BCC). Crystallite size, after annealing, still remained in nanoscale. Coercivity increased due to the decrease in crystallite size and because of the defects caused by mechanical alloying in the as-mechanically alloyed samples; then coercivity decreased due to the phenomenon of random magnetic anisotropy and tended to stabilize with longer alloying times. A similar behavior was observed in annealed samples at 1273 K. However, random magnetic anisotropy was not observed after annealing at 1473 K because crystals with larger sizes were produced, and a steady increase in coercivity was observed.

  8. Alloyed steel

    International Nuclear Information System (INIS)

    The composition and properties are listed of alloyed steel for use in the manufacture of steam generators, collectors, spacers, emergency tanks, and other components of nuclear power plants. The steel consists of 0.08 to 0.11% w.w. C, 0.6 to 1.4% w.w. Mn, 0.35 to 0.6% w.w. Mo, 0.02 to 0.07% w.w. Al, 0.17 to 0.37% w.w. Si, 1.7 to 2.7% w.w. Ni, 0.03 to 0.07% w.w. V, 0.005 to 0.012% w.w. N, and the rest is Fe. The said steel showed a sufficiently low transition temperature between brittle and tough structures, a greater depth of hardenability, and better weldability than similar steels. (B.S.)

  9. Dislocation Formation in Alloys

    Science.gov (United States)

    Minami, Akihiko; Onuki, Akira

    2006-05-01

    An interaction between dislocations and phase transitions is studied by a phase field model both in two and three dimensional systems. Our theory is a simple extension of the traditional linear elastic theory, and the elastic energy is a periodic function of local strains which is reflecting the periodicity of crystals. We find that the dislocations are spontaneously formed by quenching. Dislocations are formed from the interface of binary alloys, and slips are preferentially gliding into the soft metals. In three dimensional systems, formation of dislocations under applied strain is studied in two phase state. We find that the dislocation loops are created from the surface of hard metals. We also studied the phase separation above the coexisting temperature which is called as the Cottrell atmosphere. Clouds of metals cannot catch up with the motion of dislocations at highly strained state.

  10. Titanium Alloys and Processing for High Speed Aircraft

    Science.gov (United States)

    Brewer, William D.; Bird, R. Keith; Wallace, Terryl A.

    1996-01-01

    Commercially available titanium alloys as well as emerging titanium alloys with limited or no production experience are being considered for a variety of applications to high speed commercial aircraft structures. A number of government and industry programs are underway to improve the performance of promising alloys by chemistry and/or processing modifications and to identify appropriate alloys and processes for specific aircraft structural applications. This paper discusses some of the results on the effects of heat treatment, service temperatures from - 54 C to +177 C, and selected processing on the mechanical properties of several candidate beta and alpha-beta titanium alloys. Included are beta alloys Timetal 21S, LCB, Beta C, Beta CEZ, and Ti-10-2-3 and alpha-beta alloys Ti-62222, Ti-6242S, Timetal 550, Ti-62S, SP-700, and Corona-X. The emphasis is on properties of rolled sheet product form and on the superplastic properties and processing of the materials.

  11. Microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy by micro-arc oxidation%6063铝合金微弧氧化陶瓷涂层的显微组织和力学性能

    Institute of Scientific and Technical Information of China (English)

    项南; 宋仁国; 赵坚; 李海; 王超; 王芝秀

    2015-01-01

    以硅酸盐、硼酸盐和铝酸盐为主要溶液,分别在这3种溶液中添加纳米添加剂Al2O3和TiO2以及不添加纳米添加剂,制备6063铝合金的微弧氧化陶瓷涂层。利用扫描电镜(SEM)、电子能谱分析(EDS)、X射线衍射、硬度和摩擦磨损测试研究这些涂层的显微组织和力学性能。SEM结果显示,含纳米添加剂涂层的孔洞比不含添加剂涂层的孔洞少。X射线衍射结果表明,在每种溶液中含添加剂的涂层比不含添加剂的涂层含有更多的氧化物成分,这与EDS的分析结果是一致的。力学性能测试结果表明,含纳米添加剂Al2O3的涂层较其他各种情况下在硅酸盐、硼酸盐和铝酸盐中制备出的涂层具有更高的硬度;纳米添加剂在这3种溶液中都能够提高微弧氧化涂层的耐磨性能。此外,无论是否含有纳米添加剂,硼酸盐微弧氧化涂层相对于硅酸盐和铝酸盐涂层都表现出较差的耐磨性能。%The microstructure and mechanical properties of ceramic coatings formed on 6063 aluminium alloy obtained in silicate-, borate-and aluminate-based electrolyte without and with nanoadditive Al2O3 and TiO2 by micro-arc oxidation (MAO) were studied by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), microhardness and friction−abrasion tests, respectively. SEM results show that coatings with nanoadditive have less porosities than those without nanoadditive. XRD results reveal that nanoadditive-containing coatings contain more oxides compared with nanoadditive-free coatings in all cases, which are consistent with the EDS analysis. Mechanical properties tests show that nanoadditive Al2O3-containing coatings have higher microhardness values compared with the other coatings obtained in silicate-, borate- and aluminate-based electrolyte. On the other hand, nanoadditive has a positive effect on improving the wearing-resistance of MAO coatings

  12. Mechanical alloying in immiscible alloy systems

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In recent years, mechanical alloying (MA) of immiscible alloy systems characterized by positive heat of mixing has been extensively investigated. The present article reviews the latest progress in MA of immiscible alloy systems including the mechanisms of non-equilibrium phase transformation and metastable phase formation of the MA-driven supersaturated solid solutions, amorphous phases and nanophase composites as well as their mechanical and physical properties related to those metastable phases.

  13. PRODUCTION OF WELDMENTS FROM SINTERED TITANIUM ALLOYS

    Directory of Open Access Journals (Sweden)

    A. YE. Kapustyan

    2014-04-01

    Full Text Available Purpose. Limited application of details from powder titanium alloys is connected with the difficulties in obtaining of long-length blanks, details of complex shape and large size. We can solve these problems by applying the welding production technology. For this it is necessary to conduct a research of the structure and mechanical properties of welded joints of sintered titanium alloys produced by flash welding. Methodology. Titanium industrial powders, type PT5-1 were used as original substance. Forming of blanks, whose chemical composition corresponded to BT1-0 alloy, was carried out using the powder metallurgy method. Compounds were obtained by flash welding without preheating. Microstructural investigations and mechanical tests were carried out. To compare the results investigations of BT1-0 cast alloy were conducted. Findings. Samples of welded joints of sintered titanium blanks from VT1-0 alloy using the flash butt welding method were obtained. During welding the microstructure of basic metal consisting of grains of an a-phase, with sizes 40...70 mkm, is transformed for the seam weld and HAZ into the lamellar structure of an a-phase. The remaining pores in seam weld were practically absent; in the HAZ their size was up to 2 mkm, with 30 mkm in the basic metal. Attainable level of mechanical properties of the welded joint in sintered titanium alloys is comparable to the basic metal. Originality. Structure qualitative changes and attainable property complex of compounds of sintered titanium alloys, formed as a result of flash butt welding were found out. Practical value. The principal possibility of high-quality compounds obtaining of sintered titanium alloys by flash welding is shown. This gives a basis for wider application of sintered titanium alloys due to long-length blanks production that are correspond to deformable strand semi finished product.

  14. Intermetallic alloy welding wires and method for fabricating the same

    Science.gov (United States)

    Santella, M.L.; Sikka, V.K.

    1996-06-11

    Welding wires for welding together intermetallic alloys of nickel aluminides, nickel-iron aluminides, iron aluminides, or titanium aluminides, and preferably including additional alloying constituents are fabricated as two-component, clad structures in which one component contains the primary alloying constituent(s) except for aluminum and the other component contains the aluminum constituent. This two-component approach for fabricating the welding wire overcomes the difficulties associated with mechanically forming welding wires from intermetallic alloys which possess high strength and limited ductilities at elevated temperatures normally employed in conventional metal working processes. The composition of the clad welding wires is readily tailored so that the welding wire composition when melted will form an alloy defined by the weld deposit which substantially corresponds to the composition of the intermetallic alloy being joined. 4 figs.

  15. Phase evolution and alloying mechanism of titanium aluminide nanoparticles

    International Nuclear Information System (INIS)

    Highlights: • An evolution of phase composition of TiAl alloy nanoparticles was investigated. • An alloying mechanism was analyzed according to the variation of phase composition. • The alloying reaction was possible to perform between the small clusters of Ti and Al. • The alloying product is determined by the temperature of Ti and Al small clusters. • The alloying mechanism can be explained based on Gibbs free energy of alloying reaction. - Abstract: The evolution of phase composition of titanium aluminide nanoparticles synthesized by the flow-levitation method was systematically investigated by adjustment of the evaporating temperature of the mixed metallic droplet and the X-ray diffraction spectrum. Their alloying mechanism was analyzed according to the variation of phase composition. ε(h, l)-TiAl3, γ-TiAl and α2-Ti3Al phases are gradually formed in TiAl alloy nanoparticles with the increasing of evaporating temperature of the mixed droplet. The alloying reaction is possible to perform between the small clusters of Ti and Al during the cooling process with high cooling rate. And the alloying mechanism can be explained based on the Gibbs free energy of alloying reaction of Ti and Al small clusters

  16. Phase evolution and alloying mechanism of titanium aluminide nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Luo, J.S.; Li, K.; Li, X.B. [Research Center of Laser Fusion, Science and Technology on Plasma Physics Laboratory, China Academy of Engineering Physics, Mianyang 621900 (China); Shu, Y.J. [Institute of Chemical Materials, China Academy of Engineering Physics, Mianyang 621900 (China); Tang, Y.J., E-mail: tangyongjian2000@sina.com [Research Center of Laser Fusion, Science and Technology on Plasma Physics Laboratory, China Academy of Engineering Physics, Mianyang 621900 (China)

    2014-12-05

    Highlights: • An evolution of phase composition of TiAl alloy nanoparticles was investigated. • An alloying mechanism was analyzed according to the variation of phase composition. • The alloying reaction was possible to perform between the small clusters of Ti and Al. • The alloying product is determined by the temperature of Ti and Al small clusters. • The alloying mechanism can be explained based on Gibbs free energy of alloying reaction. - Abstract: The evolution of phase composition of titanium aluminide nanoparticles synthesized by the flow-levitation method was systematically investigated by adjustment of the evaporating temperature of the mixed metallic droplet and the X-ray diffraction spectrum. Their alloying mechanism was analyzed according to the variation of phase composition. ε(h, l)-TiAl{sub 3,} γ-TiAl and α{sub 2}-Ti{sub 3}Al phases are gradually formed in TiAl alloy nanoparticles with the increasing of evaporating temperature of the mixed droplet. The alloying reaction is possible to perform between the small clusters of Ti and Al during the cooling process with high cooling rate. And the alloying mechanism can be explained based on the Gibbs free energy of alloying reaction of Ti and Al small clusters.

  17. Dispersoid reinforced alloy powder and method of making

    Science.gov (United States)

    Anderson, Iver E; Rieken, Joel

    2013-12-10

    A method of making dispersion-strengthened alloy particles involves melting an alloy having a corrosion and/or oxidation resistance-imparting alloying element, a dispersoid-forming element, and a matrix metal wherein the dispersoid-forming element exhibits a greater tendency to react with an introduced reactive species than does the alloying element and wherein one or more atomizing parameters is/are modified to controllably reduce the amount of the reactive species, such as oxygen, introduced into the atomized particles so as to reduce anneal times and improve reaction (conversion) to the desired strengthening dispersoids in the matrix. The atomized alloy particles are solidified as solidified alloy particles or as a solidified deposit of alloy particles. Bodies are made from the dispersion strengthened alloy particles, deposit thereof, exhibit enhanced fatigue and creep resistance and reduced wear as well as enhanced corrosion and/or oxidation resistance at high temperatures by virtue of the presence of the corrosion and/or oxidation resistance imparting alloying element in solid solution in the particle alloy matrix.

  18. Alloy Fabrication Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — At NETL’s Alloy Fabrication Facility in Albany, OR, researchers conduct DOE research projects to produce new alloys suited to a variety of applications, from gas...

  19. Surface composition of ordered alloys: An off-stoichiometric effect

    DEFF Research Database (Denmark)

    Ruban, Andrei

    2002-01-01

    I predict the existence of an off-stoichiometric effect in ordered alloys in the form of a distinct transition in the surface segregation behavior of alloy components near the bulk stoichiometric composition. It is caused by the discontinuity in the effective chemical potential at the stoichiomet...... at the stoichiometric composition. The effect is predicted to occur at the (111) surface of ordered Ni3Al and Pt3Fe alloys....

  20. Processing and production of molybdenum and tungsten alloys

    International Nuclear Information System (INIS)

    The technological means to produce and process Mo and W alloys are summarized because for many Mo and W alloy systems the mechanical properties can be optimized only by thermomechanical processing requiring production and processing capabilities that are not widely available. First, the producers of commercial Mo and W alloys are presented along with currently available product forms. Second, currently disclosed standard capabilities of producers and processors in the United States are presented. 56 references, 13 figures, 9 tables

  1. Nanocrystalline Ni-Co Alloy Synthesis by High Speed Electrodeposition

    OpenAIRE

    Jamaliah Idris; Chukwuekezie Christian; Eyu Gaius

    2013-01-01

    Electrodeposition of nanocrystals is economically and technologically viable production path for the synthesis of pure metals and alloys both in coatings and bulk form. The study presents nanocrystalline Ni-Co alloy synthesis by high speed electrodeposition. Nanocrystalline Ni-Co alloys coatings were prepared by direct current (DC) and deposited directly on steel and aluminum substrates without any pretreatment, using high speed electrodeposition method. The influence of the electrolysis par...

  2. AZ91D镁合金表面不同树脂体系富镁涂层的保护性能%Protection performance of Mg-rich coatings formed by different epoxy resins on AZ91D alloys

    Institute of Scientific and Technical Information of China (English)

    卢向雨; 吴静英; 左禹; 郑传波

    2015-01-01

    采用划叉浸泡实验,电化学交流阻抗(electrochemical impedance spectroscopy,EIS),开路电位(open circuit potential,OCP)及动电位扫描研究了不同类型的环氧树脂对于AZ91D镁合金的表面的富镁涂层的保护性能的影响。结果表明环氧618-593构成的富镁涂层防护性能较差;环氧6101-TY650制备的富镁涂层可明显改善涂层对破损处镁合金基体的保护作用,但涂层本身长期防护性能较差;环氧618-T31构成的富镁涂层对AZ91D镁合金的防护作用较强,适宜制备镁合金表面的富镁涂层。3种环氧涂料中加入镁粉颗粒制备的富镁涂层均可对缺陷处裸露的 AZ91D 镁合金基体提供保护,从而延长漆膜的破坏时间。涂层中的镁粉颗粒被激活后,为镁合金的基体提供了一定程度的阴极保护作用,减缓了镁合金基体的腐蚀。%The influence of different types of epoxy resins on protection performance of magnesium-rich coating for AZ91D alloy was studied with scratch testing, electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and dynamic potential scanning. The results indicated that Mg-rich coating consisting of epoxy coating 618-593 showed poor protective performance. Magnesium particles in 6101-TY650 epoxy coating could significantly improve the protective effect for magnesium alloy substrate at the coating defects, however, their over the long-term protection performance was poor. Epoxy 618-T31 coating showed strong barrier properties. Then, the Mg-rich primer consisting of epoxy coating 618-T31 had a strong protective effect, indicating that the epoxy coating 618-T31 was suitable for the preparation of Mg-rich coating for AZ91D alloy. For AZ91D alloy, magnesium particles added in three types of epoxy coatings could provide cathodic protection to AZ91D substrate at coatings defects, prolonging the corrosion life of coatings. Meanwhile, magnesium particles were activated to

  3. PLUTONIUM-THORIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  4. Collaborative form(s)

    DEFF Research Database (Denmark)

    Gunn, Wendy

    the process of research rather than its object. In its temporal orientation, anthropology by means of design moves, ‘…forward with people in tandem with their desires and aspirations rather than going back over times passed’ (ibid 2013: 141). Doing design by means of anthropology takes as its most fundamental......Gunn asks us to consider beauty as collaborative forms of action generated by moving between design by means of anthropology and anthropology by means of design. Specifically, she gives focus to play-like reflexions on practices of designing energy products, systems and infrastructure. Design...

  5. Introduction to hydrogen in alloys

    International Nuclear Information System (INIS)

    Substitutional alloys, both those that form hydrides and those that do not, are discussed, but with more emphasis on the former than the latter. This overview includes the following closely related subjects: (1) the significant effects of substitutional solutes on the pressure-composition-temperature (PCT) equilibria of metal-hydrogen systems, (2) the changes in thermodynamic properties resulting from differences in atom size and from modifications of electronic structure, (3) attractive and repulsive interactions between H and solute atoms and the effects of such interactions on the pressure dependent solubility for H, (4) H trapping in alloys of Group V metals and its effect on the terminal solubility for H (TSH), (5) some other mechanisms invoked to explain the enhancement (due to alloying) of the (TSH) in Group V metals, and (6) H-impurity complexes in alloys of the metals Ni, Co, and Fe. Some results showing that an enhanced TSH may ameliorate the resistance of a metal to hydrogen embrittlement are presented

  6. Influence of the mode of introduction of a reactive element on the high temperature oxidation behavior of an alumina-forming alloy. Part III: The use of two stage oxidation experiments and in situ X-ray diffraction to understand the oxidation mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Chevalier, S. [Laboratoire de Recherches sur la Reactivite des Solides, UMR 5613 CNRS, Universite de Bourgogne 9 avenue Alain Savary, BP 47870, 21078 Dijon cedex (France); Issartel, C.; Cueff, R.; Buscaif, H. [Laboratoire Vellave sur l' Elaboration et l' Etude des Materiaux, IUT-Chimie 8 rue J.B. Fabre, BP 219, 43006 Le Puy-en-Velay cedex (France); Strehl, G.; Borchardt, G. [Institut fuer Metallurgie, Technische Universitaet Clausthal Robert-Koch-Strasse 42, 38678 Clausthal-Zellerfeld (Germany)

    2006-06-15

    The aim of this work was to investigate several different yttrium introduction routes to improve the high temperature oxidation resistance of a Fe-20Cr-5Al model alloy. Y{sub 2}O{sub 3} sol-gel coatings, Y{sub 2}O{sub 3} metal-organic chemical vapor deposition (MOCVD) coatings, yttrium ion implantation and yttrium as alloying element (0.1 wt.%) were the different methods of introduction of the reactive element. Both isothermal and cyclic oxidation tests showed that the surface introduction of yttrium or yttrium oxide did not drastically improve the oxidation behavior of the steel. Complementary experiments were performed to understand the lack of major beneficial effects of the so-treated samples. Two stage oxidation experiments under 200 mbar {sup 16}O{sub 2} and {sup 18}O{sub 2} followed by secondary neutral mass spectrometry (SNMS) were performed to understand the alumina scale growth mechanisms, according to the introduction route of the reactive element. The results exhibited that the yttrium induced an increase of the inward transport of oxygen through the alumina scale compared to the untreated specimen. Nevertheless, the outward transport of aluminum was generally observed, except for the specimen containing Y as alloying element, which exhibited only a single{sup 18}O peak close to the metal/oxide interface. Phase transformations during the oxidation at 1100 C were registered by in-situ X-ray diffraction (XRD). The untreated alloy was only covered by a thin layer of {alpha}-Al{sub 2}O{sub 3}. For implanted specimens, yttrium was incorporated in Y{sub 3}Al{sub 5}O{sub 12} and YAlO{sub 3} phases. All the YAlO{sub 3} is transformed into Y{sub 3}Al{sub 5}O{sub 12} after less than 10 h. For the MOCVD or the sol-gel coated samples, the primary formed YAlO{sub 3} phase was progressively transformed into Y{sub 3}Al{sub 5}O{sub 12}. For the Fe-20Cr-5Al-0.1Y alloy, no yttrium containing phases could be detected, even after 40 h of oxidation test at 1100 C. (Abstract

  7. Study on microstructure and properties of Mg-alloy surface alloying layer fabricated by EPC

    Directory of Open Access Journals (Sweden)

    Chen Dongfeng

    2010-02-01

    Full Text Available AZ91D surface alloying was investigated through evaporative pattern casting (EPC technology. Aluminum powder (0.074 to 0.104 mm was used as the alloying element in the experiment. An alloying coating with excellent properties was fabricated, which mainly consisted of adhesive, co-solvent, suspending agent and other ingredients according to desired proportion. Mg-alloy melt was poured under certain temperature and the degree of negative pressure. The microstructure of the surface layer was examined by means of scanning electron microscopy. It has been found that a large volume fraction of network new phases were formed on the Mg-alloy surface, the thickness of the alloying surface layer increased with the alloying coating increasing from 0.3 mm to 0.5 mm, and the microstructure became compact. Energy dispersive X-ray (EDX analysis was used to determine the chemical composition of the new phases. It showed that the new phases mainly consist of β-Mg17Al12, in addition to a small quantity of inter-metallic compounds and oxides. A micro-hardness test and a corrosion experiment to simulate the effect of sea water were performed. The result indicated that the highest micro-hardness of the surface reaches three times that of the matrix. The corrosion rate of alloying samples declines to about a fifth of that of the as-cast AZ91D specimen.

  8. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    Science.gov (United States)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  9. Room temperature creep in metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Deibler, Lisa Anne [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States). Materials Characterization and Performance

    2014-09-01

    Time dependent deformation in the form of creep and stress relaxation is not often considered a factor when designing structural alloy parts for use at room temperature. However, creep and stress relaxation do occur at room temperature (0.09-0.21 Tm for alloys in this report) in structural alloys. This report will summarize the available literature on room temperature creep, present creep data collected on various structural alloys, and finally compare the acquired data to equations used in the literature to model creep behavior. Based on evidence from the literature and fitting of various equations, the mechanism which causes room temperature creep is found to include dislocation generation as well as exhaustion.

  10. Simulation of nuclei morphologies for binary alloy

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    We study the critical nuclei morphologies of a binary alloy by the string method. The dynamic equation of the string, connecting the metastable phase (liquid) and stable phase (solid), is governed by Helmholtz free energy for the binary alloy system at a given temperature. The stationary string through the critical nucleus (saddle point) is obtained if the relaxation time of the string is su?ciently large. The critical nucleus radius and energy barrier to nucleation of a pure alloy with isotropic interface energy in two and three dimensions are calculated, which are consistent with the classical nucleation theory. The critical nuclei morphologies are sensitive to the anisotropy strength of interface energy and interface thickness of alloy in two and three dimensions. The critical nucleus and energy barrier to nucleation become smaller if the anisotropy strength of the interface energy is increased, which means that it is much easier to form a stable nucleus if the anisotropy of the interface energy is considered.

  11. PREPARING Ni–W ALLOY FILMS WITH LOW INTERNAL STRESS AND HIGH HARDNESS BY HEAT TREATING

    OpenAIRE

    RUI LIU; HONG WANG; JIN-YUAN YAO; XUE-PING LI; GUI-FU DING

    2007-01-01

    In this paper, the internal stress and hardness of Ni–W alloy films with W contents in the range of 0–59 wt% were investigated. The amorphous Ni–W alloy films were electrodeposited with 59 wt% W content and the structure of crystalline alloy films was formed after heat treating. The experimental results showed that heat treating could prepare Ni–W alloy films with lower internal stress compared with low W content alloy films, and the heat treated alloy films still have high hardness. The inte...

  12. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  13. High strength alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  14. Influences of Yttrium on Cyclic Oxidation Behavior of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 钱余海; 李铁藩

    2001-01-01

    The 1100 ℃ cyclic oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium was studied. Yttrium was added to this alloy in the form of (1) metallic addition, (2) yttrium oxide dispersion and (3) ion implantation. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and the substrate was exposed. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. Spallation mainly occurred between two layers of the scale on the 1×1017Y ions/cm2-implanted alloy. The results indicate the main reason that the adhesion of alumina scale was improved by yttrium addition lies in that yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface segregation. Another reason is that the growth mechanism of alumina scale was changed by yttrium addition.

  15. Creep Resistant Zinc Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  16. Biocompatibility of dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

    2001-10-01

    Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

  17. The influence of copper on the SCC of alloy 600 and alloy 690 steam generator tubes

    International Nuclear Information System (INIS)

    Capsule tests have been performed on alloy 600 and alloy 690 steam generator tubes in acid sulfate environments. The most important result is that alloy 690, which is completely immune in this type of environment, becomes very susceptible to SCC in the presence of copper, even when it is added to the solution under the metallic form. Although the role of copper is not fully understood, its influence can not be explained only by an effect on the electrochemical potential. Complexation, adsorption and diffusion properties of copper could play an important role. (authors)

  18. Ta,Nb和Mo对Ti50Ni20Cu25Sn5非晶合金玻璃形成能力的影响%Effects of Ta, Nb and Mo Additions on Glass-forming Ability of Ti50Ni20Cu25Sn5 Amorphous Alloy

    Institute of Scientific and Technical Information of China (English)

    杨冠军; 张涛; 井上明久

    2003-01-01

    利用旋转铜辊急冷法和铜模铸造法制备非晶合金薄带或圆棒,并采用X衍射仪(XRD)、差示扫描量热仪(DSC)和差示热分析仪(DTA)研究了Ta,Nb和Mo对Ti50Ni20Cu25Sn5非晶合金玻璃形成能力(GFA)的影响.结果表明,Ta的添加提高了Ti50Ni20Cu25Sn5合金的GFA,Mo的添加降低了该合金的GFA,Nb的添加则对该合金的GFA没有明显的影响;含Ta合金具有超过60 K的宽过冷液态区(△Tx),且其约化玻璃转变温度因子(Tg/Tm)大于含Nb合金和含Mo合金;采用常规铜模铸造法制备出了直径为1mm的(Ti0.5Ni0.2Cu0.25Sn0.05)98Ta2和(Ti0.5Ni0.2Cu0.25Sn0.05)96Ta4块状非晶圆棒;(Ti0.5Ni0.2Cu0.25Sn0.05)98Ta2块状非晶圆棒的Tg,△Tx和Tg/Tm分别为678 K,84 K和0.60,而(Ti0.5Ni0.2Cu0.25Sn0.05)96Ta4块状非晶圆棒的Tg,△Tx和Tg/Tm分别为680 K,70 K和0.60.%Effects of Ta, Nb and Mo additions on the glass-forming ability (GFA) of the Ti5oNi20Cu25Sn5 alloy were studied by melt-spinning and copper mold casting methods. X-ray diffraction (XRD), differential scanning calorimetry (DSC) and differential thermal analysis (DTA) . The results show that the GFA is improved by Ta additions and decreased by Mo additions. No obvious improvement is observed in Nb-added alloys. The Ta-added alloys exhibit a wide supercooled liquid region exceeding 60 K before crystallization. The reduced glass transition temperature (Tg/Tm) of the Ta-added alloys is higher than those of the Nb- and Mo-added alloys. Cylindrical rods of 1 mm in diameter containing fully glassy phase were successfully synthesized for(Ti0.5Ni0. 2Cu0. 25Sn0.05) 98Ta2 and (Ti0. 5Ni0. 2Cu0. 28Sn0. 08) 96Ta4 by conventional copper mold casting. The Tg, △ Tx and Tg/Tm of the bulk glassy rod are 678 K, 84 K and 0. 60 for (Ti0. 5Ni0.2Cu0.25Sn0. 05) 98Ta2 alloy, and are 680 K, 70 K and 0.60 for(Ti0. 5Ni0.2Cu0. 25Sn0. 05 )96Ta4 alloy respectively.

  19. Evolution of microstructure and hardness of AE42 alloy after heat treatments

    DEFF Research Database (Denmark)

    Huang, Y.D.; Dieringa, H.; Hort, N.;

    2008-01-01

    The AE42 magnesium alloy was developed for high pressure die casting (HPDC) from low-aluminum magnesium alloys. In this alloy the rare earth (RE) elements were shown to increase creep resistance by forming AlxREy intermetallics along the grain boundaries. The present work investigates...

  20. Tantalum-copper alloy and method for making

    Science.gov (United States)

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1984-11-06

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  1. Excessively High Vapor Pressure of Al-based Amorphous Alloys

    Directory of Open Access Journals (Sweden)

    Jae Im Jeong

    2015-10-01

    Full Text Available Aluminum-based amorphous alloys exhibited an abnormally high vapor pressure at their approximate glass transition temperatures. The vapor pressure was confirmed by the formation of Al nanocrystallites from condensation, which was attributed to weight loss of the amorphous alloys. The amount of weight loss varied with the amorphous alloy compositions and was inversely proportional to their glass-forming ability. The vapor pressure of the amorphous alloys around 573 K was close to the vapor pressure of crystalline Al near its melting temperature, 873 K. Our results strongly suggest the possibility of fabricating nanocrystallites or thin films by evaporation at low temperatures.

  2. Tantalum-niobium-alloys as electrolyte capacitor materials

    Energy Technology Data Exchange (ETDEWEB)

    Chamdawalla, N.; Ettmayer, P.; Leuprecht, R.; Aschenbrenner, W.; Bildstein, H.

    1986-07-01

    The properties of Na-Nb-alloys with respect to their use in electrolytic foil condensers were examined by measuring the etching factor, the formability of Ta-Nb foils and the residual current of Ta-Nb alloy wires used for contact leads. Alloys with Nb contents up to 25 wt.-% can be used instead of unalloyed Ta without loss of quality. If the etching and forming procedures were optimized for different compositions, the use of alloys with up to 50 wt.-% Nb for capacitors might be feasible.

  3. Research progress of aluminum alloy automotive sheet and application technology

    Institute of Scientific and Technical Information of China (English)

    Ma Mingtu; You Jianghai; Lu Hongzhou; Wang Zhiwen

    2012-01-01

    Pretrcatment technology is deeply discussed to explain its importance in guaranteeing properties and form- ability of aluminum alloy automotive sheet. Some typical applications of aluminum alloy automotive sheet to automotive industry are listed. Based on the author's knowledge and recognition and research progress presently, the important re- search contents about aluminum alloy automotive sheet are emphasized. Reducing cost and price of sheet and going deeply into application research are the main work for expending the application of aluminum alloy automotive sheet in the automobile.

  4. Strain Field Quantitative Measurement around GP Zones Formed by an Al-Zn-Mg-Cu Alloy Spray Deposition%喷射沉积Al-Zn-Mg-Cu合金GP区应变场的定量测试

    Institute of Scientific and Technical Information of China (English)

    侯小虎; 白朴存; 赵春旺; 邢永明

    2011-01-01

    In order to quantitatively measure the lattice strain distribution around GP zone. an Al122n2. 4Mg1. 1Cu alloy was prepared by spray deposition. Alloy samples were subsequently processed by hot extrusion, solid solution treatment at 758K for 2 hours and aging at 393K for 20 hours. The structure and strain field of GP zones in the alloy was experimentally investigated based on High Resolution Transmission Electon Microscopy (HRTEM) and geometric phase analysis (GPA).Experimental results show that obvious strain difference around GP zones are generated along different directions; the largest strain (εxx = -0. 092)occures along the habit plane normal direction of GP zones, the minimum value(εyy = -0. 004)occures along the habit plane parallel direction. Above results may explain the difference of hinder dislocation motion around GP zone. The difference of strain distribution along different directions around GP zone results in different strain strengthening effect, which causes the difference of hinder dislocation motion.%为定量测试喷射沉积合金GP区周围的晶格应变的分布,利用喷射成形技术制备了Al12Zn2.4Mg1.1Cu合金.随后对合金进行热挤压、758K固溶2小时和393K时效20小时处理.利用高分辨透射电子显微镜(High Resolution Transmission Electron Microscopy,HRTEM)和几何相位分析(Geometric Phase Analysis,GPA)软件对GP区的结构和应变场进行了测量和分析.结果表明,GP区附近的应变值在各方向差别较大,沿GP区惯习面法线方向的应变最大(εxx=-0.092),与惯习面平行方向上的应变最小(εyy=-0.004).该项结果可解释GP 区附近位错运动的差异:由于应变场在各方向上存在较大差别,产生的应变强化效果不同,导致阻碍位错运动的能力也有所不同.

  5. Trace Carbon in Biomedical Beta-Titanium Alloys: Recent Progress

    Science.gov (United States)

    Zhao, D.; Ebel, T.; Yan, M.; Qian, M.

    2015-08-01

    Owing to their relatively low Young's modulus, high strength, good resistance to corrosion, and excellent biocompatibility, β-titanium (Ti) alloys have shown great potential for biomedical applications. In β-Ti alloys, carbon can exist in the form of titanium carbide (TiC x ) as well as interstitial atoms. The Ti-C binary phase diagram predicts a carbon solubility value of 0.08 wt.% in β-Ti, which has been used as the carbon limit for a variety of β-Ti alloys. However, noticeable grain boundary TiC x particles have been observed in β-Ti alloys containing impurity levels of carbon well below the predicted 0.08 wt.%. This review focuses its attention on trace carbon (≤0.08 wt.%) in biomedical β-Ti alloys containing niobium (Nb) and molybdenum (Mo), and it discusses the nature and precipitation mechanism of the TiC x particles in these alloys.

  6. High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

    Science.gov (United States)

    Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

    2014-04-01

    This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

  7. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  8. Tin-Silver Alloys for Flip-Chip Bonding Studied with a Rotating Cylinder Electrode

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Pedersen, E.H.; Bech-Nielsen, G.;

    1999-01-01

    Electrodeposition of solder for flip-chip bonding is studied in the form of a pyrophosphate/iodide tin-silver alloy bath. The objective is to obtain a uniform alloy composition, with 3.8 At.% silver, over a larger area. This specific alloy will provide an eutectic solder melting at 221°C (or 10°C...... photoresist, have shown a stable and promising alternative to pure tin and tin-lead alloys for flip-chip bonding applications....

  9. Investigation on corrosion behaviour of as-extruded near eutectic Al-Si-Mg alloy by neutral salt spray test

    Directory of Open Access Journals (Sweden)

    Wu Yuna

    2013-07-01

    Full Text Available In order to provide scientific basis for advanced applications of near eutectic Al-Si-Mg alloys as architectural profiles, a comparative study on the corrosion resistance of an as-extruded near eutectic Al-Si-Mg alloy and AA6063 aluminium alloy was carried out by means of neutral salt spray test. The corroded surfaces of the alloys were examined with optical microscopy and scanning electron microscope (SEM. Results show that the corrosion type of these two alloys is pitting corrosion. The number of corrosion pits in the AA6063 aluminium alloy is more than that in the near eutectic Al-Si-Mg alloy, but the pits in the latter alloy are much larger and deeper. Because the relatively low polarization resistance of the near eutectic alloy leads to poorer repassivation ability, autocatalytic acidification occurs once a pit forms. Thus, occluded corrosion cells are developed in this alloy.

  10. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anusionwu, B.C. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); Federal University of Technology, Department of Physics, Owerri (Nigeria); Adebayo, G.A. [Abdus Salam Int. Centre for Theoretical Physics, Trieste (Italy); University of Agriculture, Department of Physics, Abeokuta (Nigeria); Madu, C.A. [Federal University of Technology, Department of Physics, Owerri (Nigeria)

    2009-11-15

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al{sub 2}Ge{sub 3}. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge. (orig.)

  11. Thermodynamics and surface properties of liquid Al-Ga and Al-Ge alloys

    Science.gov (United States)

    Anusionwu, B. C.; Adebayo, G. A.; Madu, C. A.

    2009-11-01

    The surface properties of Al-Ga and Al-Ge liquid alloys have been theoretically investigated at a temperature of 1100 K and 1220 K respectively. For the Al-Ga system, the quasi chemical model for regular alloy and a model for phase segregating alloy systems were applied, while for the Al-Ge system the quasi chemical model for regular and compound forming binary alloys were applied. In the case of Al-Ga, the models for the regular alloys and that for the phase segregating alloys produced the same value of order energy and same values of thermodynamic and surface properties, while for the Al-Ge system, the model for the regular alloy reproduced better the thermodynamic properties of the alloy. The model for the compound forming systems showed a qualitative trend with the measured values of the thermodynamic properties of the Al-Ge alloy and suggests the presence of a weak complex of the form Al2Ge3. The surface concentrations for the alloys show that Ga manifests some level of surface segregation in Al-Ga liquid alloy while the surface concentration of Ge in Al-Ge liquid alloy showed a near Roultian behavior below 0.8 atomic fraction of Ge.

  12. Property Criteria for Automotive Al-Mg-Si Sheet Alloys

    Directory of Open Access Journals (Sweden)

    Ramona Prillhofer

    2014-07-01

    Full Text Available In this study, property criteria for automotive Al-Mg-Si sheet alloys are outlined and investigated in the context of commercial alloys AA6016, AA6005A, AA6063 and AA6013. The parameters crucial to predicting forming behavior were determined by tensile tests, bending tests, cross-die tests, hole-expansion tests and forming limit curve analysis in the pre-aged temper after various storage periods following sheet production. Roping tests were performed to evaluate surface quality, for the deployment of these alloys as an outer panel material. Strength in service was also tested after a simulated paint bake cycle of 20 min at 185 °C, and the corrosion behavior was analyzed. The study showed that forming behavior is strongly dependent on the type of alloy and that it is influenced by the storage period after sheet production. Alloy AA6016 achieves the highest surface quality, and pre-ageing of alloy AA6013 facilitates superior strength in service. Corrosion behavior is good in AA6005A, AA6063 and AA6016, and only AA6013 shows a strong susceptibility to intergranular corrosion. The results are discussed below with respect to the chemical composition, microstructure and texture of the Al-Mg-Si alloys studied, and decision-making criteria for appropriate automotive sheet alloys for specific applications are presented.

  13. Effect of predeformation on semi-solid microstructure of ZK60+RE magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    ZHAO Zu-de; CHEN Qiang; WANG Yan-bin; SHU Da-yu

    2009-01-01

    Microscopical techniques were used to provide the semi-solid microstructure evolutions of ZK60+RE alloys formed by compression and equal channel angular extrusion(ECAE), respectively. It is found that after compression and ECAE, as-cast microstructures exhibit an obvious directional characteristic. The predeformation exerts a significant influence on the formation of thixotropic microstructures during partial remelting. Coalescence and Ostwald ripening are operative in the semi-solid mixture for both compression and ECAE formed alloys. Furthermore, the degree of spheroidization of ECAE formed alloy is better than that of compression formed alloy in appearance.

  14. Manufacturing development of low activation vanadium alloys

    International Nuclear Information System (INIS)

    General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported

  15. Fabrication and characterization of niobium based Fe-Cr alloys via mechanical alloying

    International Nuclear Information System (INIS)

    Niobium (Nb) based alloys and composites are currently used in various high temperature applications such as rocket engine nozzles, superconducting magnets, and automotive structural components. Niobium has also been traditionally employed as a micro-alloying element to fabricate high strength, low alloy steels and nickel based superalloys (example: Inconel 718) on account of its ability to form nano dispersions/precipitates which effectively impede high temperature grain growth. Traditionally, niobium alloys such as C-103 (Nb-10Hf-1Ti) and FS-85 (Nb-10W-28Ta-1Zr) having excellent high temperature properties have been fabricated using arc melting and e-beam melting methods. However these alloys have not been widely used on account of their high fabrication costs. On the other hand, nanostructured steels such as oxide dispersion strengthened (ODS) alloys (example: 12Y1, 12YWT, FeCrAl, HT-9, Hestalloy etc) are being proposed for high temperature structural applications for new generation nuclear reactors. In this context we present some of the work related to fabrication and characterization of some known ODS steel compositions with Nb as a micro-alloying element that is currently underway at the High Temperature Materials Laboratory at Virginia Commonwealth University in context of high temperature nuclear applications. (author)

  16. PLUTONIUM-ZIRCONIUM ALLOYS

    Science.gov (United States)

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  17. Corrosion resistant amorphous alloys

    International Nuclear Information System (INIS)

    A review of publication data on corrosion resistance of amorphous alloys and the methods of amorphization of surface layers of massive materials (laser treatment, iron implantation, detonation-gas spraying, cathode and ion sputtering, electrodeposition) was made. A study was made on corrosion properties of Fe66Cr11B10Si4 alloy in cast state and after laser irradiation, rendering the surface amorphous as well as the samples of Arenco iron and steel 20 with ion-plasma coatings of Fe-Cr-Ni-Ti alloy. It was established that amorphous coatings posses much higher corrosion resistance as compared to crystalline alloys on the same base

  18. 钛合金零件成型翻边的一模三用热成型模具%Titanium Alloy Parts Forming of One Mode with Three Hot Shaping Matrix

    Institute of Scientific and Technical Information of China (English)

    刘晓磊

    2011-01-01

    Aiming at intensity and extension problem of titanium alloys material certain type product, put forward a new hot-press shaping matrix design project of one matrix for three purposes. Analysis its part design feature and material performance, using hot-press shaping project and hot-press theory of matrix progress matrix structure design, and the rationality of structure design of matrix are analyzed. The result shows that the design can improve turn-over assembly of matrix part, product quality, and reduce cost.%针对某型号产品零件钛合金材料的强度及延伸性问题,提出一模三用的热成型模具设计方案.分析零件结构特点及材料性能,确定采用热压成型工艺方案,根据模具加热的理论依据,对模具结构进行设计,并对模具结构设计的合理性进行分析.结果表明,该设计能提高模具零件的翻面装配,降低模具成本,提高产品质量.

  19. Structure of nanocomposites of Al–Fe alloys prepared by mechanical alloying and rapid solidification processing

    Indian Academy of Sciences (India)

    S S Nayak; B S Murty; S K Pabi

    2008-06-01

    Structures of Al-based nanocomposites of Al–Fe alloys prepared by mechanical alloying (MA) and subsequent annealing are compared with those obtained by rapid solidification processing (RSP). MA produced only supersaturated solid solution of Fe in Al up to 10 at.% Fe, while for higher Fe content up to 20 at.% the nonequilibrium intermetallic Al5Fe2 appeared. Subsequent annealing at 673 K resulted in more Al5Fe2 formation with very little coarsening. The equilibrium intermetallics, Al3Fe (Al13Fe4), was not observed even at this temperature. In contrast, ribbons of similar composition produced by RSP formed fine cellular or dendritic structure with nanosized dispersoids of possibly a nano-quasicrystalline phase and amorphous phase along with -Al depending on the Fe content in the alloys. This difference in the product structure can be attributed to the difference in alloying mechanisms in MA and RSP.

  20. Manufacturing of self-passivating W-Cr-Si alloys by mechanical alloying and HIP

    Energy Technology Data Exchange (ETDEWEB)

    Lopez-Ruiz, P. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Koch, F. [Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, D-85748 Garching (Germany); Ordas, N. [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain); Lindig, S. [Max-Planck-Institut fuer Plasmaphysik, EURATOM Association, D-85748 Garching (Germany); Garcia-Rosales, C., E-mail: cgrosales@ceit.es [CEIT and Tecnun (University of Navarra), E-20018 San Sebastian (Spain)

    2011-10-15

    Self-passivating tungsten-based alloys may provide a major safety advantage in comparison with pure tungsten, which is presently the main candidate material for the plasma-facing protection of future fusion power reactors. WCrSi alloys were manufactured by mechanical alloying (MA) and HIP at 1300 deg. C and 200 MPa for 1 h. Different MA conditions were investigated to obtain powders with lowest possible amount of contaminants and small and homogeneous particle and crystallite size. Milling in WC vials under Ar without process control agent provided best results. After HIP densities close to 100% were obtained. First oxidation tests on preliminary alloys showed self-passivating behavior with rates comparable to WCrSi thin films at 800 deg. C but worse performance at 1000 deg. C. In all cases a Cr{sub 2}WO{sub 6} protective layer is formed at the surface.

  1. Oxidation mechanisms for alloys in single-oxidant gases

    Energy Technology Data Exchange (ETDEWEB)

    Whittle, D.P.

    1981-03-01

    Scales formed on alloys invariably contain the alloy constituents in a ratio different from that in the alloy, owing to the differing thermodynamic tendencies of the alloy components to react with the oxidant and to differences in diffusion rates in scale and alloy phases. This complex interrelationship between transport rates and the thermodynamics of the alloy-oxidant system can be analyzed using multicomponent diffusion theory when transport-controlled growth of single or multi-layered scales occurs. In particular, the superimposition of the diffusion data on an isothermal section of the appropriate phase diagram indicates the likely morphologies of the reaction products, including the sequence of phases found in the scale, the occurrence of internal oxidation and the development of an irregular metal/scale interface. The scale morphologies on alloys are also time-dependent: there is an initial transient stage, a steady state period, and a final breakdown, the latter often related to mechanical influences such as scale adherence, spallation, thermal or mechanical stresses and void formation. Mechanical influences have a more devastating effect in alloy oxidation due to the changes in alloy surface composition during the steady state period.

  2. A new paradigm for heat treatment of alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ustinovshikov, Y., E-mail: ust@ftiudm.ru

    2014-11-25

    Highlights: • The sign of the ordering energy in alloys varies with the temperature. • Each temperature of heating leads to formation of its characteristic microstructure. • Quenching of alloys is a totally unnecessary and useless operation. - Abstract: The article considers the consequences in the field of heat treatment of alloys that could follow the introduction of the concept of phase transition ordering-phase separation into common use. By example of the Fe{sub 50}Cr{sub 50} alloy, industrial carbon tool steel and Ni{sub 88}Al{sub 12} alloy, it is shown that this transition occurs at a temperature, which is definite for each system, that the change of the sign of the chemical interaction between component atoms reverses the direction of diffusion fluxes in alloys, which affects changes in the type of microstructures. The discovery of this phase transition dramatically changes our understanding of the solid solution, changes the ideology of alloy heat treatment. It inevitably leads to the conclusion about the necessity of carrying out structural studies with the help of TEM in order to adjust the phase diagrams of the systems where this phase transition has been discovered. Conclusions have been made that quenching of alloys from the so-called region of the solid solution, which is usually performed before tempering (aging) is a completely unnecessary and useless operation, that the final structure of the alloy is formed during tempering (aging) no matter what the structure was before this heat treatment.

  3. Order/disorder in electrodeposited aluminum-titanium alloys

    Directory of Open Access Journals (Sweden)

    Stafford G.R.

    2003-01-01

    Full Text Available The composition, morphology, and crystallographic microstructure of Al-Ti alloys electrodeposited from two different chloroaluminate molten salt electrolytes were examined. Alloys containing up to 28 % atomic fraction Ti were electrodeposited at 150 °C from 2:1 AlCl3-NaCl with controlled additions of Ti2+. The apparent limit on alloy composition is proposed to be due to a mechanism by which Al3Ti forms through the reductive decomposition of [Ti(AlCl43]-. The composition of Al-Ti alloys electrodeposited from the AlCl3-EtMeImCl melt at 80 °C is limited by the diffusion of Ti2+ to the electrode surface. Alloys containing up to 18.4 % atomic fraction Ti are only obtainable at high Ti2+ concentrations in the melt and low current densities. Alloys electrodeposited from the higher temperature melt have an ordered L12 crystal structure while alloys of similar composition but deposited at lower temperature are disordered fcc. The appearance of antiphase boundaries in the ordered alloys suggests that the deposit may be disordered initially and then orders in the solid state, subsequent to the charge transfer step and adatom incorporation into the lattice. This is very similar to the disorder-trapping observed in rapidly solidified alloys. The measured domain size is consistent with a mechanism of diffusion-controlled doman growth at the examined deposition temperatures and times.

  4. Nanodispersed boriding of titanium alloy

    International Nuclear Information System (INIS)

    The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemical-thermal treatment. The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. It is established that boriding of paste compounds allows obtaining the surface hardness within 30 - 29 GPa and with declining to 27- 26 GPa in layer to the transition zone (with total thickness up to 110 μm) owing to changes of the layer phase composition where T2B, TiB, TiB2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30 - 110 μm) and transition zone (30 - 190 μm). Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2 - 3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening

  5. Nanodispersed boriding of titanium alloy

    Directory of Open Access Journals (Sweden)

    Kateryna O. Kostyk

    2015-12-01

    Full Text Available The problem of improving the operational reliability of machines is becoming increasingly important due to the increased mechanical, thermal and other loads on the details. There are many surface hardening methods for machines parts which breakdown begins with surface corruption. The most promising methods are chemo-thermal treatment. Aim: The aim of this work is to study the impact of boriding on the structure and properties of titanium alloy. Materials and Methods: The material of this study is VT3-1 titanium alloy. The boriding were conducted using nanodispersed powder blend based on boric substances. Results: It is established that boriding of paste compounds allows obtaining the surface hardness within 30...29 GPa and with declining to 27...26 GPa in layer to the transition zone (with total thickness up to 110 μm owing to changes of the layer phase composition where Ti2B, TiB, TiB2 titanium borides are formed. The increasing of chemical-thermal treatment time from 15 minutes to 2 hours leads to thickening of the borated layer (30...110 µm and transition zone (30...190 µm. Conclusions: Due to usage of nanodispersed boric powder, the boriding duration is decreasing in 2...3 times. This allows saving time and electric energy. The developed optimal mode of boriding the VT3-1 titanium alloy allows obtaining the required operational characteristics and to combine the saturation of the surface layer with atomic boron and hardening.

  6. Interface properties and phase formation between surface coated SKD61 and aluminum alloys

    Institute of Scientific and Technical Information of China (English)

    Se-Weon CHOI; Young-Chan KIM; Se-Hun CHANG; Ik-Hyun OH; Joon-Sik PARK; Chang-Seog KANG

    2009-01-01

    The intermediate phase formation and surface protection effects between SKD61 die mold alloys and aluminum alloys were investigated during a simulated die-casting process. The surface coatings of SKD61 alloy were carried out via Si pack cementation coatings at 900 ℃ for 10 h and the e-FeSi phase formed. When the coated SKD61 alloy was dipped in the liquid aluminum alloy (ALDC12), the surface coated SKD61 alloys showed better surface properties compared with uncoated SKD61 alloys, i.e., the intermediate phases (FeSiAl compound) were not produced for the coated SKD61 alloy. The coating layer of e-FeSi served as a diffusion barrier for the formation of FeSiAl compounds.

  7. Effects of Te on intergranular embrittlement of a Ni-16Mo-7Cr alloy

    Science.gov (United States)

    Cheng, Hongwei; Han, Fenfen; Jia, Yanyan; Li, Zhijun; Zhou, Xingtai

    2015-06-01

    Te was deposited on the surface of a Ni-16Mo-7Cr alloy by thermal evaporation at 700 °C, and the effect of Te on the intergranular cracking behavior and the tensile properties of the alloy was investigated. The results show that the reaction products formed on the surface of the alloy, the diffusion depth of Te in the alloy, and the yield strength of the alloy attacked by Te at room temperature are not changed remarkably with Te content increasing, whereas the ultimate tensile strength and elongation of the alloy is decreased distinctly. The primary surface reaction product are mainly composed of Ni3Te2, CrTe, and MoTe2, and the diffusion depth of Te in the alloys is about 50 μm. The intergranular embrittlement mechanism of the alloy induced by Te of is also discussed in this paper.

  8. Structure Map for Embedded Binary Alloy Nanocrystals

    Energy Technology Data Exchange (ETDEWEB)

    Yuan, C.W.; Shin, S.J.; Liao, C.Y.; Guzman, J.; Stone, P.R.; Watanabe, M.; Ager III, J.W.; Haller, E.E.; Chrzan, D.C.

    2008-09-20

    The equilibrium structure of embedded nanocrystals formed from strongly segregating binary-alloys is considered within a simple thermodynamic model. The model identifies two dimensionlessinterface energies that dictate the structure, and allows prediction of the stable structure for anychoice of these parameters. The resulting structure map includes three distinct nanocrystal mor-phologies: core/shell, lobe/lobe, and completely separated spheres.

  9. Surface heat treatment of zirconium alloy

    International Nuclear Information System (INIS)

    A body composed of a zirconium alloy is afforded enhanced corrosion resistance to a high pressure and high temperature steam environment by an integral surface region of β-quenched zirconium formed in situ by laser beam scanning and afforded good mechanical and structural properties by a bulk region whose metallurgical structure is selected to optimize these mechanical properties. (author)

  10. Corrosion performance of Al-Si-Cu hypereutectic alloys in a synthetic condensed automotive solution

    Directory of Open Access Journals (Sweden)

    Hamilta de Oliveira Santos

    2005-06-01

    Full Text Available In this investigation the corrosion resistance of four Al-Si hypereutectic alloys in a solution typical of condensate from automotive fuel combustion products, and referred to here as synthetic condensed automotive solution, has been studied. Three commercial alloys that are used for cylinder liners, and a laboratory made alloy, were studied by electrochemical impedance spectroscopy and measurements were taken after increasing times of immersion in this solution. Comparison of the electrochemical response of the four alloys in the corrosive solution was carried out. Although the mechanisms by which the four alloys corroded were similar, the results indicated differences in corrosion resistances of these alloys, and these differences could be related to their microstructures. The laboratory prepared alloy showed increased susceptibility to pitting corrosion compared to the commercial alloys. The surfaces of the alloys were examined, before and after the corrosion test, by scanning electron microscopy and analyzed by energy dispersive spectroscopy. The results indicated preferential attack of the aluminium matrix phase in all the alloys. The alloy with higher copper content and prepared by spray forming was more susceptible to pitting compared to the other alloys. The EIS response at low frequencies indicated a diffusion-controlled process, probably that of oxygen to the alloy interface.

  11. High temperature niobium alloys

    International Nuclear Information System (INIS)

    Niobium alloys are currently being used in various high temperature applications such as rocket propulsion, turbine engines and lighting systems. This paper presents an overview of the various commercial niobium alloys, including basic manufacturing processes, properties and applications. Current activities for new applications include powder metallurgy, coating development and fabrication of advanced porous structures for lithium cooled heat pipes

  12. Alloys in energy development

    International Nuclear Information System (INIS)

    The development of new and advanced energy systems often requires the tailoring of new alloys or alloy combinations to meet the novel and often stringent requirements of those systems. Longer life at higher temperatures and stresses in aggressive environments is the most common goal. Alloy theory helps in achieving this goal by suggesting uses of multiphase systems and intermediate phases, where solid solutions were traditionally used. However, the use of materials under non-equilibrium conditions is now quite common - as with rapidly solidified metals - and the application of alloy theory must be modified accordingly. Under certain conditions, as in a reactor core, the rate of approach to equilibrium will be modified; sometimes a quasi-equilibrium is established. Thus an alloy may exhibit enhanced general diffusion at the same time as precipitate particles are being dispersed and solute atoms are being carried to vacancy sinks. We are approaching an understanding of these processes and can begin to model these complex systems

  13. Influence of the Oxygen Partial Pressure on the Oxidation of Inconel 617 Alloy at High Temperature

    International Nuclear Information System (INIS)

    Ni-based superalloy Inconel 617 (IN617) is one of the main candidate structural materials for high temperature components (heat exchanger) of the gas-cooled fast reactor (GFR), a possible candidate for generation IV nuclear reactor. The material in operating conditions will be exposed to impure He at a temperature of around 850 C. The impurities are expected to be oxidizing (such as O2, H2O) but since no feedback experience is available for this type of reactor, the level of impurities is completely unknown. Hence, an attempt has been made to understand the influence of oxygen partial pressure on oxide composition and on the oxidation mechanisms of IN617 at 850 C. To achieve this, oxidation tests were performed at 3 different range of partial pressure: 10-5, 0. 2 and 200 mbar. Tests were performed from 1 h to 28 days and the obtained oxide layers were characterized using MEB, EDX, XPS, XRD and GD-OES. The oxide layers were mainly composed of chromia containing TiO2 and thickening with time. Aluminium oxide formed internally. Other oxides were detected in the scale, such as NiO, CoO, MoO3 and MnO2, except for the lowest oxygen partial pressure experiments, where a selective oxidation took place. The scale-growth mechanism was cationic for low and medium oxygen partial pressure conditions. A growth following a transient oxidation mechanism was observed for high oxygen partial pressure. (authors)

  14. Process for alloying uranium and niobium

    Science.gov (United States)

    Holcombe, Cressie E.; Northcutt, Jr., Walter G.; Masters, David R.; Chapman, Lloyd R.

    1991-01-01

    Alloys such as U-6Nb are prepared by forming a stacked sandwich array of uraniun sheets and niobium powder disposed in layers between the sheets, heating the array in a vacuum induction melting furnace to a temperature such as to melt the uranium, holding the resulting mixture at a temperature above the melting point of uranium until the niobium dissolves in the uranium, and casting the uranium-niobium solution. Compositional uniformity in the alloy product is enabled by use of the sandwich structure of uranium sheets and niobium powder.

  15. Recent Advances in the Hot Working of Titanium Alloys

    Institute of Scientific and Technical Information of China (English)

    DANG Xiao-ling

    2012-01-01

    In this paper, recent advances in titanium alloy processing are reviewed. The casting, superplastic forming, friction stir welding and thermohydrogen processing of titanium alloys are developed. The great cost saving results from using casting comparing with the conventional machining for rings. The superplastic forming of titanium alloys is a feasible manufacturing technology for civil and military aircraft. The friction stir welding leds to the production of fully-formed, high quality friction stirwelds. In thermohydrogen processing, the high diffusivity of hydrogen in titanium is firstly used to add hydrogen to titanium alloys by controlled diffusion from a hydrogen environment , after thermohydrogen processing, to remove it by a controlled vacuum anneal so as to improve processing and mechanical properties.

  16. Comparison of corrosion behaviors of AZ31, AZ91,AM60 and ZK60 magnesium alloys

    Institute of Scientific and Technical Information of China (English)

    CHENG Ying-liang; QIN Ting-wei; WANG Hui-min; ZHANG Zhao

    2009-01-01

    The corrosion behaviours of four kinds of rolled magnesium alloys of AZ31, AZ91, AM60 and ZK60 were studied in 1 mol/L sodium chloride solution. The results of EIS and potentiodynamic polarization show that the corrosion resistance of the four materials is ranked as ZK60>AM60>AZ31>AZ91. The corrosion processes of the four magnesium alloys were also analyzed by SEM and energy dispersive spectroscopy(EDS). The results show that the corrosion patterns of the four alloys are localized corrosion and the galvanic couples formed by the second phase particles and the matrix are the main source of the localized corrosion of magnesium alloys. The corrosion resistance of the different magnesium alloys has direct relationship with the concentration of alloying elements and microstructure of magnesium alloys. The ratio of the β phase in AZ91 is higher than that in AZ31 and the β phase can form micro-galvanic cell with the alloy matrix, as a result, the corrosion resistance of AZ31 will be higher than AZ91. The manganese element in AM60 magnesium alloy can form the second phase particle of AlMnFe, which can reduce the Fe content in magnesium alloy matrix, purifying the microstructure of alloy, as a result, the corrosion resistance of AM60 is improved. However, due to the more noble galvanic couples of AlMnFe and matrix, the microscopic corrosion morphology of AM60 is more localized. The zirconium element in ZK60 magnesium alloy can refine grain, form stable compounds with Fe and Si, and purify the composition of alloy, which results in the good corrosion resistance of ZK60 magnesium alloy.

  17. The influence of chemical composition on the properties and structure Al-Si-Cu(Mg) alloys

    OpenAIRE

    M. Kaczorowski; A. Krzyńska

    2007-01-01

    The mechanical properties of different chemical composition AlSiCuMg type cast alloys after precipitation hardening are presented. The aim of the study was to find out how much the changes in chemistry of aluminum cast alloys permissible by EN-PN standards may influence the mechanical properties of these alloys. Eight AlSi5Cu3(Mg) type cast alloys of different content alloying elements were selected for the study. The specimens cut form test castings were subjected to precipitation hardening ...

  18. A Study on Contour of Workpiece According to the Shape of Forming Coil in EMF Process

    OpenAIRE

    Choi, Y.; Kang, B Y; Kim, I S; Park, D. H.; Shim, J. Y.

    2012-01-01

    Aluminium alloys is desirable for the automotive and electronic appliances industries due to their high strength-to-weight ratio, corrosion resistance and weldability. However applications of the aluminium alloys were very difficult because aluminium alloys formability is very low at room temperature, despite their advantages. One of the high speed forming technologies is Electromagnetic Metal Forming (EMF), which can be useful forming method for low formability light-weight ma...

  19. Study on Cracking Mechanism and Inhibiting Process of Near αTitanium Alloy Formed by SLM%激光选区熔化近α钛合金开裂机理及抑制研究

    Institute of Scientific and Technical Information of China (English)

    周旭; 周燕; 魏青松; 朱伟

    2015-01-01

    The cracking mechanism and inhibiting process were discussed through studying the crack morphology,propagation direction and crack source of a new near αphase titanium alloy speci-men fabricated by SLM using scanning electron microscopy and so on.The experimental results show that:uneven notches arose from the sidewall of the specimen during fabricationas well as Ti3 O,TiO, TiC which are hard and brittle.Under the actions of residual stress,the cracks originate in the sidewall notches and expand in the deposition along these hard and brittle compounds.When the laser power is 140 W,scanning speed is 450 mm/s,layer thickness is 0.03 mm,scanning space is 0.07 mm,preheating temperature is 350 ℃ during SLM and preserve 1 h,slow cooling to room temperature,the number of cracks reduce significantly.%研究了近α钛合金激光选区熔化(SLM)成形开裂机理及抑制工艺,利用扫描电子显微镜等研究了试件裂纹形貌及其扩展方向、裂纹源等问题。研究结果表明:SLM 成形过程中在试样侧壁形成凹凸不平的缺口及 Ti3 O、TiO、TiC 等硬脆化合物;在残余应力作用下,裂纹起源于侧壁缺口,在沉积层上沿硬脆化合物扩展。当工艺参数为激光功率140 W,扫描速度450 mm/s,铺粉层厚0.03 mm,扫描间距0.07 mm,SLM 成形温度350℃,保温1 h 缓冷至室温时,可有效抑制试件开裂。

  20. Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

    Energy Technology Data Exchange (ETDEWEB)

    Poineau, Frederic [Univ. of Nevada, Las Vegas, NV (United States); Tamalis, Dimitri [Florida Memorial Univ., Miami Gardens, FL (United States)

    2016-08-01

    The isotope 99Tc is an important fission product generated from nuclear power production. Because of its long half-life (t1/2 = 2.13.105 years) and beta-radiotoxicity (β-= 292 keV), it is a major concern in the long-term management of spent nuclear fuel.1 In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up.2 In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form.3 Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass.4, 5 In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository.6 Metallic alloys under consideration include Tc-Zr alloys, Tc-stainless-steel alloys and Tc- Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed but efforts to model the behavior of Tc metallic alloys are limited. 7 One parameter that should also be considered in predicting the long-term behavior of the Tc waste form, is the ingrowth of stable Ru that occurs from the radioactive decay of 99Tc (99Tc "99Ru + β-). After a geological period of time, significant amount of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance.

  1. Study on Degradation and Recovery of AB5-Type Hydrogen Storage Alloy Used in Ni-MH Batteries

    Institute of Scientific and Technical Information of China (English)

    王荣; 阎杰; 周震; 周作祥; 邓斌; 高学平

    2002-01-01

    The influences of deeply overdischarge on the negative electrode alloy of Ni/MH battery were studied. After overdischarge, La(OH)3 and Al(OH)3 are found to form in the negative electrode through XRD analysis. The hydrogen storage alloy powder from spent Ni/MH batteries was recovered by chemical and melting method according to degradation mechanism. The structure of recovered alloy was measured by XRD. The experimental results demonstrate that the alloy structure is CaCu5 type. The constant-current charge/discharge test was carried out to the original alloy and the recovered alloy. It is found that their discharge capacities are almost the same, but the discharge potential of the recovered alloy is higher than that of the original alloy. The results of cyclic lifetime test demonstrate that the capacity degradation of the recovered alloy is slower than that of the original one.

  2. Effect of Trivalent Additions and Processing on Structural and Magnetic Transitions in Ni-Mn-Ga Ferromagnetic Shape Memory Alloys

    Directory of Open Access Journals (Sweden)

    R.P. Mathur

    2012-07-01

    Full Text Available Ferromagnetic shape memory Ni50Mn30Ga15Al5-xBx (x = 0, 1, and 4 alloys were prepared by vacuum arc melting and subsequent heat-treatment as well as by melt spinning to investigate the effect of trivalent element additions in ternary Ni-Mn-Ga alloys. The heat-treated alloys containing Al were reported to possess a modulated martensite structure, however alloy containing both Al and B showed a loss of modulated structure in martensite formed. The rapidly solidified alloys on the other hand showed the formation of a similar modulated structure without composition change in alloys containing Al and the alloys containing Al and B. In addition, the former showed a presence of an amorphous phase with latter showing crystalline boron rich phases. The magnetisation of the B containing alloys in both the processing technique was however very low, showing lower magnetic exchange interaction in such alloys.

  3. Micro-forming of Al-Si foil

    OpenAIRE

    T. Haga; Inoue, K.; H. Watari

    2010-01-01

    Purpose: of this paper is as below. The investigation of the ability of the cold micro-forming of non-metallic glass was purpose. The grain of the rapidly solidified aluminium alloy became fine. The aluminium alloy foil with fine grain was used, and the investigation of the micro-formability of this alloy was investigated. Moreover, increase of the forming speed was investigated. The increase of the forming speed was purpose of this study, too.Design/methodology/approach: The nozzle pressing ...

  4. Welding of gamma titanium aluminide alloys

    Science.gov (United States)

    Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)

    1998-01-01

    An article made of a gamma titanium aluminide alloy is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, cooling the entire article to a welding temperature of from about 1000.degree. F. to about 1400.degree. F., welding a preselected region in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected region so as to locally melt the alloy in the preselected region, providing a filler metal having the same composition as the gamma titanium aluminide alloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

  5. Steam Initiated Surface Modification of Aluminium Alloys

    DEFF Research Database (Denmark)

    Din, Rameez Ud

    , crystalline nano-particles, role of steam-based treatment on adhesion of industrially applied powder coating, and investigations of a failed painted aluminium window profile due to defects in the extruded profile. Chapters 13 and 14 describe the overall discussion, conclusions and future work based......The extensive demand of aluminium alloys in various industries such as in transportationis mainly due to the high strength to weight ratio, which could be translated into fuel economy and efficiency. Corrosion protection of aluminium alloys is an important aspect for all applications which includes...... the use of aluminium alloys in the painted form requiring a conversion coating to improve the adhesion. Chromate based conversion coating processes are extremely good for these purposes, however the carcinogenic and toxic nature of hexavalent chromium led to the search for more benign and eco...

  6. Preliminary study of biodegradation of AZ31B magnesium alloy

    Institute of Scientific and Technical Information of China (English)

    REN Yibin; HUANG Jingjing; ZHANG Bingchun; YANG Ke

    2007-01-01

    Magnesium alloys are potential to be developed as a new type of biodegradable implant material by use of their active corrosion behavior.Both in vitro and in vivo biodegradation properties of an AZ31B magnesium alloy were investigated in this work.The results showed that AZ31B alloy has a proper degradation rate and much lower hydrogen release in Hank's solution,with a degradation rate of about 0.3 mm/year and hydrogen release below 0.15mL/cm2.The animal implantation test showed that the AZ31B alloy could slowly biodegrade in femur of the rabbit and form calcium phosphate around the alloy sample,with the Ca/P ratio close to the natural bone.

  7. Nanocrystalline Ni-Co Alloy Synthesis by High Speed Electrodeposition

    Directory of Open Access Journals (Sweden)

    Jamaliah Idris

    2013-01-01

    Full Text Available Electrodeposition of nanocrystals is economically and technologically viable production path for the synthesis of pure metals and alloys both in coatings and bulk form. The study presents nanocrystalline Ni-Co alloy synthesis by high speed electrodeposition. Nanocrystalline Ni-Co alloys coatings were prepared by direct current (DC and deposited directly on steel and aluminum substrates without any pretreatment, using high speed electrodeposition method. The influence of the electrolysis parameters, such as cathodic current density and temperature at constant pH, on electrodeposition and microstructure of Ni-Co alloys were examined. A homogeneous surface morphology was obtained at all current densities of the plated samples, and it was evident that the current density and temperature affect the coating thickness of Ni-Co alloy coatings.

  8. Parametrized dielectric functions of amorphous GeSn alloys

    Science.gov (United States)

    D'Costa, Vijay Richard; Wang, Wei; Schmidt, Daniel; Yeo, Yee-Chia

    2015-09-01

    We obtained the complex dielectric function of amorphous Ge1-xSnx (0 ≤ x ≤ 0.07) alloys using spectroscopic ellipsometry from 0.4 to 4.5 eV. Amorphous GeSn films were formed by room-temperature implantation of phosphorus into crystalline GeSn alloys grown by molecular beam epitaxy. The optical response of amorphous GeSn alloys is similar to amorphous Ge and can be parametrized using a Kramers-Kronig consistent Cody-Lorentz dispersion model. The parametric model was extended to account for the dielectric functions of amorphous Ge0.75Sn0.25 and Ge0.50Sn0.50 alloys from literature. The compositional dependence of band gap energy Eg and parameters associated with the Lorentzian oscillator have been determined. The behavior of these parameters with varying x can be understood in terms of the alloying effect of Sn on Ge.

  9. Ion-induced surface modification of alloys

    International Nuclear Information System (INIS)

    In addition to the accumulation of the implanted species, a considerable number of processes can affect the composition of an alloy in the surface region during ion bombardment. Collisions of energetic ions with atoms of the alloy induce local rearrangement of atoms by displacements, replacement sequences and by spontaneous migration and recombination of defects within cascades. Point defects form clusters, voids, dislocation loops and networks. Preferential sputtering of elements changes the composition of the surface. At temperatures sufficient for thermal migration of point defects, radiation-enhanced diffusion promotes alloy component redistribution within and beyond the damage layer. Fluxes of interstitials and vacancies toward the surface and into the interior of the target induce fluxes of alloying elements leading to depth-dependent compositional changes. Moreover, Gibbsian surface segregation may affect the preferential loss of alloy components by sputtering when the kinetics of equilibration of the surface composition becomes competitive with the sputtering rate. Temperature, time, current density and ion energy can be used to influence the individual processes contributing to compositional changes and, thus, produce a rich variety of composition profiles near surfaces. 42 references

  10. Defect generation and analysis in mechanically alloyed stoichiometric Fe–Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Geng, Yunlong, E-mail: gengyunlong@gmail.com [Mechanical & Materials Engineering, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Ablekim, Tursunjan [Center for Materials Research, Washington State University, Pullman, WA 99164 (United States); Koten, Mark A. [Mechanical & Materials Engineering, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Weber, Marc; Lynn, Kelvin [Center for Materials Research, Washington State University, Pullman, WA 99164 (United States); Shield, Jeffrey E. [Mechanical & Materials Engineering, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska-Lincoln, Lincoln, NE 68588 (United States)

    2015-06-05

    Highlights: • An initial increase in strain followed by decrease with further alloying was studied. • A decrease of the net concentration with mechanical alloying was revealed by DBPAS. • Decrease of relative permeability μ{sub r} with internal strain was observed. - Abstract: FeNi, with the chemically-ordered L1{sub 0} tetragonal structure, is a promising material for next-generation rare-earth-free permanent magnets. Due to the extremely low atomic Fe and Ni mobility below the critical chemical order/disorder temperature of 320 °C, no conventional metallurgical methods are able to induce its formation. Diffusion rates could be enhanced with the creation of excessive vacancies. High-energy mechanical alloying was employed to produce a nanocrystalline Fe–50 at.%Ni alloy. The high energy mechanical milling is expected to change the defect characteristics that would be used to study the effect that mechanical alloying has on the defect concentrations. X-ray diffraction revealed that over the entirety of the milling period, the Fe and Ni powders formed an fcc solid solution. The Williamson–Hall equation and Scherrer equation revealed that reductions in grain sizes were caused during alloying. The initial increase in internal strain, and by extension dislocations, was followed by a decrease in strain with further alloying, which was due to the combination effect of creation of dislocation from mechanical deformation and annihilation of dislocations at increasing grain boundaries. Doppler broadening positron annihilation spectroscopy (DB-PAS) showed that the overall number of open-volume defects decreased with increased milling time. Finally, changes of relative permeability, for the mechanically alloyed FeNi phase, were explained by the pinning effect of dislocations.

  11. Hydrogen Ingress in Steels During High-Temperature Oxidation in Water Vapor

    Energy Technology Data Exchange (ETDEWEB)

    Brady, Michael P [ORNL; Fayek, Mostafa [ORNL; Keiser, James R [ORNL; Meyer III, Harry M [ORNL; More, Karren Leslie [ORNL; Anovitz, Lawrence {Larry} M [ORNL; Wesolowski, David J [ORNL; Cole, David R [ORNL

    2011-01-01

    It is well established that hydrogen derived from water vapour can penetrate oxidizing alloys with detrimental effect. However, the complexities of tracking hydrogen in these materials have prevented the direct profiling of hydrogen ingress needed to understand these phenomena. Here we report hydrogen profiles in industrially-relevant alumina- and chromia- forming steels correlated with the local oxide-metal nano/microstructure by use of SIMS D2O tracer studies and experimental protocols to optimize D retention. The D profiles unexpectedly varied markedly among the alloys examined, which indicates mechanistic complexity but also the potential to mitigate detrimental water vapour effects by manipulation of alloy chemistry.

  12. PERSPECTIVES OF NANOPOWDERS APPLICATION FOR MANUFACTURING OF MODIFYING ALLOYING COMPOSITIONS

    Directory of Open Access Journals (Sweden)

    A. Kalinichenko

    2015-01-01

    Full Text Available Application of nanomaterials for grain refining of metals and its allac is of great interest as it aimis achieveto higher physicalmechanical properties in finished parts. Analysis shows that to gain high effectiveness of nanoparticles it is important to provide proper input of these particles into alloying alloy. The aim of present research is study of initial nanoparticles structure on the base of titanium, boron, yttrium and carbon nanotubes as well as development of method to manufacture alloying alloys containing nanoparticles.Investigations of nanopowders phase compositions on the base of titanium, boron and yttrium have shown that active elements such as boron carbide, titanium carbide and nitride, yttrium oxide are base compounds of these nanopowders. Powder particles are formed by primary structural elements having mainly plate state (titanium and boron carbides and containing equiaxial inclusions with sizes of 5–200 nm. Chemical composition of specimens synthesized is uniform and contains 98.0 – 99.5% of main compound.Results of metal-protector and nanoparticles mixing have revealed that the increase of mixing duration from 2 to 6 hours assist to more uniform elements distribution through the pellet volume. Applying extrusion method specimens of alloying alloys have been produced and elements distribution in cross-section and longitudinal directions were determined.Analysis of research implemented has shown that distribution of active nanopowders in matrix is more uniform in extruded alloying alloys specimens compared to ones produced by methods of sintering or pressing of powder mixtures.

  13. La doping effect on TZM alloy oxidation behavior

    International Nuclear Information System (INIS)

    Highlights: • The oxidation can be resisted by doping La into TZM alloy. • La doped TZM alloy has more compact organization. • It can rise the starting temperature of severe oxidation reaction by more than 50 °C. • Effectively slow down the oxidation rate. • Provide guidance for experiments of improving high-temperature oxidation resistance. - Abstract: Powder metallurgy methods were utilized to prepare lanthanum-doped (La-TZM) and traditional TZM alloy plates. High temperature oxidation experiments along with the differential thermal analysis were employed to study the oxidation behavior of the two kinds of TZM alloys. An extremely volatile oxide layer was generated on the surface of traditional TZM alloy plates when the oxidation started. Molybdenum oxide volatilization exposed the alloy matrix, which was gradually corroded by oxygen, losing its quality with serious surface degradation. The La-TZM alloy has a more compact structure due to the lanthanum doping. The minute lanthanum oxide particles are pinned at the grain boundaries and refine the grains. Oxide layer generated on the matrix surface can form a compact coating, which effectively blocks the surface from being corroded by oxidation. The oxidation resistance of La-TZM alloys has been enhanced, expanding its application range

  14. Mechanochemical method for producing iron-based nitrogen-containing nanocrystalline alloys

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Iron-based products account the main volume of powder metallurgy production. Nevertheless its strength and reliability are not enough in comparison with classical cast materials. So that is why making nanostructural powder materials allows to increase strength and extend the range of products. A principally new way of nanostructure production is possible by means of iron mechanical alloying with nitride-forming and nitrogen both at the same time.Unlike classical technology of internal nitrogenation, nitrogen saturation, in our case, occurs by whole volume at plastic deformation conditions. A review of experimental results of phase forming alloys in the Fe-Ni, Fe-Ni-Cr, Fe-Ni-N, Fe-Ni-Cr-N, Fe-Cr-Ni systems prepared by mechanical alloying are given. The influence of the technological parameters of mechanical alloying, atmosphere of mechanical activation on nitrogen content and phase composition of examined alloys has been studied. Experimental results of the influence of mechanical alloying technological parameters on degree of ammonia dissociation and nitrogen content in examined alloys are presented. Heat treatment influence of mechanically alloyed, nitrogen-containing alloys on theirphase composition and structure are investigated.It was shown that using mechanical alloying, it's possible to prepare high-alloyed iron-based alloys containing more than 1% of nitrogen. It was established that technology of mechanical alloying in ammonia atmosphere allows to prepare austenitic steels with nanocrystalline structure, which affords high value of yield stress. Physico-chemical patterns of interaction between the nitrogen-containing atmosphere and nitride-forming elements under their mutual mechanical activation conditions were established in consequence of theoretical and experimental researches. Some scientific principles of nanocrystalline materials were gained by quantitative description of correlation between the mechanical dose, nitrogen potertial, nitrogen content

  15. Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

    Energy Technology Data Exchange (ETDEWEB)

    Poineau, Frederic [Univ. of Nevada, Las Vegas, NV (United States); Tamalis, Dimitri [Florida Memorial Univ., Miami Gardens, FL (United States)

    2016-08-01

    The isotope 99Tc is an important fission product generated from nuclear power production. Because of its long half-life (t1/2 = 2.13 ∙ 105 years) and beta-radiotoxicity (β⁻ = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of 99Tc (99Tc → 99Ru + β⁻). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the

  16. Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2015-01-01

    Standard Specification for Copper-Aluminum-Silicon-Cobalt Alloy, Copper-Nickel-Silicon-Magnesium Alloy, Copper-Nickel-Silicon Alloy, Copper-Nickel-Aluminum-Magnesium Alloy, and Copper-Nickel-Tin Alloy Sheet and Strip

  17. Innovative forming and fabrication technologies : new opportunities.

    Energy Technology Data Exchange (ETDEWEB)

    Davis, B.; Hryn, J.; Energy Systems; Kingston Process Metallurgy, Inc.

    2008-01-31

    The advent of light metal alloys and advanced materials (polymer, composites, etc.) have brought the possibility of achieving important energy reductions into the full life cycle of these materials, especially in transportation applications. 1 These materials have gained acceptance in the aerospace industry but use of light metal alloys needs to gain wider acceptance in other commercial transportation areas. Among the main reasons for the relatively low use of these materials are the lack of manufacturability, insufficient mechanical properties, and increased material costs due to processing inefficiencies. Considering the enormous potential energy savings associated with the use of light metal alloys and advanced materials in transportation, there is a need to identify R&D opportunities in the fields of materials fabrication and forming aimed at developing materials with high specific mechanical properties combined with energy efficient processes and good manufacturability. This report presents a literature review of the most recent developments in the areas of fabrication and metal forming focusing principally on aluminum alloys. In the first section of the document, the different sheet manufacturing technologies including direct chill (DC) casting and rolling, spray forming, spray rolling, thin slab, and strip casting are reviewed. The second section of the document presents recent research on advanced forming processes. The various forming processes reviewed are: superplastic forming, electromagnetic forming, age forming, warm forming, hydroforming, and incremental forming. Optimization of conventional forming processes is also discussed. Potentially interesting light metal alloys for high structural efficiency including aluminum-scandium, aluminum-lithium, magnesium, titanium, and amorphous metal alloys are also reviewed. This section concludes with a discussion on alloy development for manufacturability. The third section of the document reviews the latest

  18. Enhancement of superplastic formability in a high strength aluminum alloy

    Science.gov (United States)

    Agrawal, S. P.; Turk, G. R.; Vastava, R.

    1988-01-01

    A 7475 aluminum alloy was developed for superplastic forming (SPF). By lowering the Fe and Si contents in this alloy significantly below their normal levels and optimizing the thermomechanical processing to produce sheet, over 2000 percent thickness strain to failure was obtained. The microstructure, elevated-temperature uniaxial and biaxial tension, and cavitation behavior of the alloy were determined. In addition, a constitutive model was used to form a generic structural shape from which mechanical test specimens were removed and post-SPF characteristics were evaluated. The constitutive model included both material strain hardening and strain rate hardening effects, and was verified by accurately predicting forming cycles which resulted in successful component forming. Stress-life fatigue, stress rupture, and room and elevated temperature tensile tests were conducted on the formed material.

  19. Performance evaluation of several commercial alloys in a reducing environment

    Science.gov (United States)

    Liu, Y.

    Several commercial alloys including Ebrite, Crofer 22 APU, Haynes 230 and Haynes 242, which are candidates for intermediate-temperature solid oxide fuel cell (SOFC) interconnect materials, were isothermally and cyclically oxidized at 900 °C in the reducing atmosphere of Ar + 5 vol.% H 2 + 3 vol.% H 2O corresponding to the SOFC anode environment. Results indicate that these alloys exhibited good scale spallation resistance with the Ni-base alloys possessing better oxidation resistance over the Fe-base alloys. Both Mn-Cr spinel and Cr 2O 3 were formed in the oxide scales of these alloys. For Crofer 22 APU and Haynes 242, a continuous protective MnO and Mn-Cr spinel layer formed outside on the inner layer of Cr 2O 3. The increase in scale ASR after longer-term thermal exposure in the reducing environment was relatively slower for the Ni-base alloys than for the Fe-base alloys.

  20. 高速成型车削镍基合金Inconel 718的建模和有限元分析%Model and FEM of High - speed Form Turning Nickel Based on Alloy Inconel 718

    Institute of Scientific and Technical Information of China (English)

    杨军; 陈鸣; 陈云; 刘洪; 李发强; 谢勇

    2012-01-01

    The study simulates high speed turning of Inconel 718 forming cutting by software Deform 3D,then analyses the cutting forces, chip shape under different cutting depth process condition and the stress and wear of cutting tool .%利用Deform 3D有限元分析软件,模拟成型车削Inconel 718,分析了不同切削深度和切削速度下的切削力及卷屑排屑状况,并对刀具应力及刀具磨损进行了分析.