Effect of Mo and C additions on magnetic properties of TiC–TiN–Ni cermets

International Nuclear Information System (INIS)

Zhang, Man; Yang, Qingqing; Xiong, Weihao; Zheng, Liyun; Huang, Bin; Chen, Shan; Yao, Zhenhua

2015-01-01

The effect of 2–8 mol.% Mo and 4 mol.% C additions on magnetic properties of TiC–10TiN–30Ni (mol.%) cermet was investigated. Saturation magnetization M_s, remanence M_r and Curie temperature T_c of as-sintered cermets (1420 °C, 1 h) decreased with increasing Mo. This was mainly attributed to that the total content of non-magnetic alloying elements Mo and Ti in Ni-based binder phase increased with increasing Mo in cermets, leading to the weakening of magnetic exchange interaction among Ni atoms in binder phase. The further addition of 4 mol.% C inversely increased M_s, M_r and T_c of cermets, which was mainly attributed to that it decreased the total content of Mo and Ti in binder phase, leading to the strengthening of magnetic exchange interaction among Ni atoms in binder phase. T_c of cermets without C addition was about 250 K at 6 mol.% Mo and 115 K at 8 mol.% Mo, respectively, and that of cermets with 4 mol.% C addition was about 194 K at 8 mol.% Mo. - Highlights: • M_s, M_r and T_c of TiC–10TiN–30Ni–xMo cermets decreased with the increase of Mo content, x. • Further addition of 4 mol.% C inversely increased M_s, M_r and T_c of cermets at the same Mo content. • T_c of cermets without C addition was about 250 K at x = 6 and 115 K at x = 8, respectively. • T_c of cermets with 4 mol.% C addition was about 194 K at x = 8.

Characterization of Al/Ni multilayers and their application in diffusion bonding of TiAl to TiC cermet

International Nuclear Information System (INIS)

Cao, J.; Song, X.G.; Wu, L.Z.; Qi, J.L.; Feng, J.C.

2012-01-01

The Al/Ni multilayers were characterized and diffusion bonding of TiAl intermetallics to TiC cermets was carried out using the multilayers. The microstructure of Al/Ni multilayers and TiAl/TiC cermet joint was investigated. The layered structures consisting of a Ni 3 (AlTi) layer, a Ni 2 AlTi layer, a (Ni,Al,Ti) layer and a Ni diffusion layer were observed from the interlayer to the TiAl substrate. Only one AlNi 3 layer formed at the multilayer/TiC cermet interface. The reaction behaviour of Al/Ni multilayers was characterized by means of differential scanning calorimeter (DSC) and X-ray diffraction. The initial exothermic peak of the DSC curve was formed due to the formation of Al 3 Ni and Al 3 Ni 2 phases. The reaction sequence of the Al/Ni multilayers was Al 3 Ni → Al 3 Ni 2 → AlNi → AlNi 3 and the final products were AlNi and AlNi 3 phases. The shear strength of the joint was tested and the experimental results suggested that the application of Al/Ni multilayers improved the joining quality. - Highlights: ► Diffusion bonding of TiAl to TiC cermet was realized using Al/Ni multilayer. ► The reaction sequence of the Al/Ni multilayers was Al 3 Ni → Al 3 Ni 2 → AlNi → AlNi 3 . ► The interfacial microstructure of the joint was clarified. ► The application of Al/Ni multilayers improved the joining quality.

The Influence of Sintering Temperature of Reactive Sintered (Ti, MoC-Ni Cermets

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Marek Jõeleht

2015-09-01

Full Text Available Titanium-molybdenum carbide nickel cermets ((Ti, MoC-Ni were produced using high energy milling and reactive sintering process. Compared to conventional TiC-NiMo cermet sintering the parameters for reactive sintered cermets vary since additional processes are present such as carbide synthesis. Therefore, it is essential to acquire information about the suitable sintering regime for reactive sintered cermets. One of the key parameters is the final sintering temperature when the liquid binder Ni forms the final matrix and vacancies inside the material are removed. The influence of the final sintering temperature is analyzed by scanning electron microscopy. Mechanical properties of the material are characterized by transverse rupture strength, hardness and fracture toughness.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7179

Effect of Mo and C additions on magnetic properties of TiC–TiN–Ni cermets

Energy Technology Data Exchange (ETDEWEB)

Zhang, Man [State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Yang, Qingqing, E-mail: yqqah@sina.com [State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Xiong, Weihao [State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Zheng, Liyun [School of Equipment Manufacture, Hebei University of Engineering, Handan 056038 (China); Huang, Bin; Chen, Shan; Yao, Zhenhua [State Key Laboratory of Material Processing and Die & Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

2015-11-25

The effect of 2–8 mol.% Mo and 4 mol.% C additions on magnetic properties of TiC–10TiN–30Ni (mol.%) cermet was investigated. Saturation magnetization M{sub s}, remanence M{sub r} and Curie temperature T{sub c} of as-sintered cermets (1420 °C, 1 h) decreased with increasing Mo. This was mainly attributed to that the total content of non-magnetic alloying elements Mo and Ti in Ni-based binder phase increased with increasing Mo in cermets, leading to the weakening of magnetic exchange interaction among Ni atoms in binder phase. The further addition of 4 mol.% C inversely increased M{sub s}, M{sub r} and T{sub c} of cermets, which was mainly attributed to that it decreased the total content of Mo and Ti in binder phase, leading to the strengthening of magnetic exchange interaction among Ni atoms in binder phase. T{sub c} of cermets without C addition was about 250 K at 6 mol.% Mo and 115 K at 8 mol.% Mo, respectively, and that of cermets with 4 mol.% C addition was about 194 K at 8 mol.% Mo. - Highlights: • M{sub s}, M{sub r} and T{sub c} of TiC–10TiN–30Ni–xMo cermets decreased with the increase of Mo content, x. • Further addition of 4 mol.% C inversely increased M{sub s}, M{sub r} and T{sub c} of cermets at the same Mo content. • T{sub c} of cermets without C addition was about 250 K at x = 6 and 115 K at x = 8, respectively. • T{sub c} of cermets with 4 mol.% C addition was about 194 K at x = 8.

Effect of Carbon Content on the Microstructure and Mechanical Properties of NbC-Ni Based Cermets

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Shuigen Huang

2018-03-01

Full Text Available The aim of this work was to correlate the overall carbon content in NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo starting powders with the resulting microstructure, hardness, and fracture toughness of Ni-bonded NbC cermets. A series of NbC-Ni, NbC-Ni-VC and NbC-Ni-Mo cermets with different carbon content were prepared by conventional liquid phase sintering for 1 h at 1420 °C in vacuum. Microstructural analysis of the fully densified cermets was performed by electron probe microanalysis (EPMA to assess the effect of carbon and VC or Mo additions on the NbC grain growth and morphology. A decreased carbon content in the starting powder mixtures resulted in increased dissolution of Nb, V, and Mo in the Ni binder and a decreased C/Nb ratio in the NbC based carbide phase. The Vickers hardness (HV30 and Palmqvist indentation toughness were found to decrease significantly with an increasing carbon content in the Mo-free cermets, whereas an antagonistic correlation between hardness and toughness was obtained as a function of the Mo-content in Mo-modified NbC cermets. To obtain optimized mechanical properties, methods to control the total carbon content of NbC-Ni mixtures were proposed and the prepared cermets were investigated in detail.

High performance electrodes for reduced temperature solid oxide fuel cells with doped lanthanum gallate electrolyte. I. Ni-SDC cermet anode

Science.gov (United States)

Ohara, S.; Maric, R.; Zhang, X.; Mukai, K.; Fukui, T.; Yoshida, H.; Inagaki, T.; Miura, K.

A Ni-samaria-doped ceria (SDC) cermet was selected as the anode material for reduced temperature (800°C) solid oxide fuel cells. The NiO-SDC composite powder, synthesized by spray pyrolysis, was employed as the starting anode powder in this study. The influence of Ni content in Ni-SDC cermets on the electrode performance was investigated in order to create the most suitable microstructures. It was found that anodic polarization was strongly influenced by the Ni content in Ni-SDC cermets. The best results were obtained for anode cermets with Ni content of around 50 vol.%; anodic polarization was about 30 mV at a current density of 300 mA/cm 2. This high performance seems to be attributable to the microstructure, in which Ni grains form a skeleton with well-connected SDC grains finely distributed over the Ni grains surfaces; such microstructure was also conducive to high stability of the anode.

Characterization of Al/Ni multilayers and their application in diffusion bonding of TiAl to TiC cermet

Energy Technology Data Exchange (ETDEWEB)

Cao, J., E-mail: cao_jian@hit.edu.cn [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China); Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin, 150001 (China); Song, X.G. [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China); Wu, L.Z. [Center for Composite Materials and Structures, Harbin Institute of Technology, Harbin, 150001 (China); Qi, J.L.; Feng, J.C. [State Key Lab of Advanced Welding Production Technology, Harbin Institute of Technology, Harbin, 150001 (China)

2012-02-29

The Al/Ni multilayers were characterized and diffusion bonding of TiAl intermetallics to TiC cermets was carried out using the multilayers. The microstructure of Al/Ni multilayers and TiAl/TiC cermet joint was investigated. The layered structures consisting of a Ni{sub 3}(AlTi) layer, a Ni{sub 2}AlTi layer, a (Ni,Al,Ti) layer and a Ni diffusion layer were observed from the interlayer to the TiAl substrate. Only one AlNi{sub 3} layer formed at the multilayer/TiC cermet interface. The reaction behaviour of Al/Ni multilayers was characterized by means of differential scanning calorimeter (DSC) and X-ray diffraction. The initial exothermic peak of the DSC curve was formed due to the formation of Al{sub 3}Ni and Al{sub 3}Ni{sub 2} phases. The reaction sequence of the Al/Ni multilayers was Al{sub 3}Ni {yields} Al{sub 3}Ni{sub 2} {yields} AlNi {yields} AlNi{sub 3} and the final products were AlNi and AlNi{sub 3} phases. The shear strength of the joint was tested and the experimental results suggested that the application of Al/Ni multilayers improved the joining quality. - Highlights: Black-Right-Pointing-Pointer Diffusion bonding of TiAl to TiC cermet was realized using Al/Ni multilayer. Black-Right-Pointing-Pointer The reaction sequence of the Al/Ni multilayers was Al{sub 3}Ni {yields} Al{sub 3}Ni{sub 2} {yields} AlNi {yields} AlNi{sub 3}. Black-Right-Pointing-Pointer The interfacial microstructure of the joint was clarified. Black-Right-Pointing-Pointer The application of Al/Ni multilayers improved the joining quality.

High performance electrodes for reduced temperature solide oxide fuel cells with doped lanthanum gallate electrolyte. Pt. 1. Ni-SDC cermet anode

Energy Technology Data Exchange (ETDEWEB)

Ohara, S.; Maric, R.; Zhang, X.; Mukai, K.; Fukui, T. [Japan Fine Ceramics Center, Nagoya (Japan); Yoshida, H.; Inagaki, T. [The Kansai Electroc Power Co. Inc., Hyogo (Japan); Miura, K. [Kanden Kakou Co. Ltd., Hyogo (Japan)

2000-03-01

A Ni-samaria-doped ceria (SDC) cermet was selected as the anode material for reduced temperature (800 C) solid oxide fuel cells. The NiO-SDC composite powder, synthesized by spray pyrolysis, was employed as the starting anode powder in this study. The influence of Ni content in Ni-SDC cermets on the electrode performance was investigated in order to create the most suitable microstructures. It was found that anodic polarization was strongly influenced by the Ni content in Ni-SDC cermets. The best results were obtained for anode cermets with Ni content of around 50 vol.%; anodic polarization was about 30 mV at a current density of 300 mA/cm{sup 2}. This high performance seems to be attributable to the microstructure, in which Ni grains form a skeleton with well-connected SDC grains finely distributed over the Ni grains surfaces; such microstructure was also conducive to high stability of the anode. (orig.)

Novel boride base cermets with very high strength

International Nuclear Information System (INIS)

Ken-ichi Takagi; Mari Yonetsu; Yuji Yamasaki

2001-01-01

Mo 2 NiB 2 boride base cermets consist of a Mo 2 NiB 2 type complex boride as a hard phase and a Ni base binder. The addition of Cr and V to the cermets changed the boride structure from orthorhombic to tetragonal and resulted in the improvement of mechanical properties and microstructural refinement. The tetragonal Mo 2 NiB 2 was formed through the orthorhombic Mo 2 NiB 2 by the solid state reaction during sintering and not formed directly from the raw material powders. Ni-4.5B-46.9Mo-12.5V-xMn (wt.%) model cermets with five levels of Mn content from 0 to 10 wt.% were prepared to investigate the effects of Mn on the mechanical properties and microstructure Of Mo 2 NiB 2 base cermets. The transverse rupture strength (TRS) of the cermets depended strongly on the microstructure, which varied significantly with Mn content. The maximum TRS obtained at 2.5 wt.%Mn were 3.5 Gpa with hardness of 87 R A . (author)

Ni-CeO2 Cermets Synthesis by Solid State Sintering of Ni/CeO2 Multilayer

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Aleksandras ILJINAS

2013-12-01

Full Text Available Nickel and gadolinium doped cerium oxide (GDC cermet is intensively investigated for an application as an anode material for solid oxide fuel cells based on various electrolytes. The purpose of the present investigation is to analyze morphology, microstructure, and optical properties of deposited and annealed for one hour in the temperatures from 500 ºC to 900 ºC Ni/CeO2 multilayer thin films deposited by sputtering. The crystallographic structure of thin films was investigated by X-ray diffraction. The morphology of the film cross-section was investigated with scanning electron microscope. The elemental analysis of samples was investigated by energy-dispersive X-ray spectroscopy. The fitting of the optical reflectance data was made using Abeles matrix method that is used for the design of interference coatings. The film cross-section of the post-annealed samples consisted of four layers. The first CeO2 layer (on Si had the same fine columnar structure with no features of Ni intermixing. The part of Ni (middle-layer after annealing was converted to NiO with grain size exceeding 100 nm. The CeO2 layer deposited on Ni was divided into two layers. Lower layer had small grains not exceeding 25 nm and consisting of NiO and CeO2 mixture. Upper layer consisted of CeO2 columns with approximate thickness of 50 nm. Ni sample annealed at 600 ºC was fully oxidized. The NiO thickness and refraction index were almost steady after annealing in various temperatures. The approximation of experimental reflectance data was successful only for the samples with one transparent homogeneous layer. The reflectance of the Ni/CeO2 samples annealed at intermediate temperatures could not be fitted using one-layer or three-layer model. That may show that a simplified model could not be implemented.  The real system has complicated distribution of refraction index. DOI: http://dx.doi.org/10.5755/j01.ms.19.4.3073

The role of TiB2 in strengthening TiB2 reinforced aluminium casting composites

International Nuclear Information System (INIS)

Chen, Z; Kang, H; Zhao, Y; Zheng, Y; Wang, T

2016-01-01

With an aim of developing high quality in situ TiB 2 reinforced aluminium foundry alloy based composites, the conventional direct synthesis method was modified into a two-step route. In step one we optimized the halide salt route to fabricate in situ TiB 2 particulate reinforced aluminium matrix composites and in step two we investigated the effects of the Al-5wt.% TiB 2 composite, as a “master composite”, on strengthening the practical foundry alloys. The in situ formed TiB 2 particles play two roles while strengthening the composites: (1) The grain refinement effect that improves the quality of the alloy matrix; and (2) The interactions between the hard particulates and the matrix add extra increment to the material strength. In different alloy systems, TiB 2 may play distinct roles in these two aspects (figure 1). Further analysis of the strengthening mechanisms shows that particle agglomeration behaviour during solidification is responsible for the latter one. The present work details the role of TiB 2 in strengthening TiB 2 reinforced aluminium casting composites. (paper)

Interfacial engineering of solution-processed Ni nanochain-SiO{sub x} (x < 2) cermets towards thermodynamically stable, anti-oxidation solar selective absorbers

Energy Technology Data Exchange (ETDEWEB)

Yu, Xiaobai; Wang, Xiaoxin; Liu, Jifeng, E-mail: Jifeng.Liu@dartmouth.edu [Thayer School of Engineering, Dartmouth College, 14 Engineering Drive, Hanover, New Hampshire 03755 (United States); Zhang, Qinglin [Department of Chemical and Materials Engineering, University of Kentucky, 177 F. Paul Anderson Tower, Lexington, Kentucky 40506 (United States)

2016-04-07

Cermet solar thermal selective absorber coatings are an important component of high-efficiency concentrated solar power (CSP) receivers. The oxidation of the metal nanoparticles in cermet solar absorbers is a great challenge for vacuum-free operation. Recently, we have demonstrated that oxidation is kinetically retarded in solution processed, high-optical-performance Ni nanochain-SiO{sub x} cermet system compared to conventional Ni-Al{sub 2}O{sub 3} system when annealed in air at 450–600 °C for several hours. However, for long-term, high-temperature applications in CSP systems, thermodynamically stable antioxidation behavior is highly desirable, which requires new mechanisms beyond kinetically reducing the oxidation rate. Towards this goal, in this paper, we demonstrate that pre-operation annealing of Ni nanochain-SiO{sub x} cermets at 900 °C in N{sub 2} forms the thermodynamically stable orthorhombic phase of NiSi at the Ni/SiO{sub x} interfaces, leading to self-terminated oxidation at 550 °C in air due to this interfacial engineering. In contrast, pre-operation annealing at a lower temperature of 750 °C in N{sub 2} (as conducted in our previous work) cannot achieve interfacial NiSi formation directly, and further annealing in air at 450–600 °C for >4 h only leads to the formation of the less stable (metastable) hexagonal phase of NiSi. Therefore, the high-temperature pre-operation annealing is critical to form the desirable orthorhombic phase of NiSi at Ni/SiO{sub x} interfaces towards thermodynamically stable antioxidation behavior. Remarkably, with this improved interfacial engineering, the oxidation of 80-nm-diameter Ni nanochain-SiO{sub x} saturates after annealing at 550 °C in air for 12 h. Additional annealing at 550 °C in air for as long as 20 h (i.e., 32 h air annealing at >550 °C in total) has almost no further impact on the structural or optical properties of the coatings, the latter being very sensitive to any

A Comparison in Mechanical Properties of Cermets of Calcium Silicate with Ti-55Ni and Ti-6Al-4V Alloys for Hard Tissues Replacement

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Azim Ataollahi Oshkour

2014-01-01

Full Text Available This study investigated the impact of calcium silicate (CS content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%. The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young’s modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements.

A Comparison in Mechanical Properties of Cermets of Calcium Silicate with Ti-55Ni and Ti-6Al-4V Alloys for Hard Tissues Replacement

Science.gov (United States)

Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

2014-01-01

This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

A study of TiB2/TiB gradient coating by laser cladding on titanium alloy

Science.gov (United States)

Lin, Yinghua; Lei, Yongping; Li, Xueqiao; Zhi, Xiaohui; Fu, Hanguang

2016-07-01

TiB2/TiB gradient coating has been fabricated by a laser cladding technique on the surface of a Ti-6Al-4V substrate using TiB2 powder as the cladding material. The microstructure and mechanical properties of the gradient coating were analyzed by SEM, EPMA, XRD, TEM and an instrument to measure hardness. With the increasing distance from the coating surface, the content of TiB2 particles gradually decreased, but the content of TiB short fibers gradually increased. Meanwhile, the micro-hardness and the elastic modulus of the TiB2/TiB coating showed a gradient decreasing trend, but the fracture toughness showed a gradient increasing trend. The fracture toughness of the TiB2/TiB coating between the center and the bottom was improved, primarily due to the debonding of TiB2 particles and the high fracture of TiB short fibers, and the fracture position of TiB short fiber can be moved to an adjacent position. However, the debonding of TiB2 particles was difficult to achieve at the surface of the TiB2/TiB coating.

Biocompatibility assessment of spark plasma-sintered alumina-titanium cermets.

Science.gov (United States)

Guzman, Rodrigo; Fernandez-García, Elisa; Gutierrez-Gonzalez, Carlos F; Fernandez, Adolfo; Lopez-Lacomba, Jose Luis; Lopez-Esteban, Sonia

2016-01-01

Alumina-titanium materials (cermets) of enhanced mechanical properties have been lately developed. In this work, physical properties such as electrical conductivity and the crystalline phases in the bulk material are evaluated. As these new cermets manufactured by spark plasma sintering may have potential application for hard tissue replacements, their biocompatibility needs to be evaluated. Thus, this research aims to study the cytocompatibility of a novel alumina-titanium (25 vol. % Ti) cermet compared to its pure counterpart, the spark plasma sintered alumina. The influence of the particular surface properties (chemical composition, roughness and wettability) on the pre-osteoblastic cell response is also analyzed. The material electrical resistance revealed that this cermet may be machined to any shape by electroerosion. The investigated specimens had a slightly undulated topography, with a roughness pattern that had similar morphology in all orientations (isotropic roughness) and a sub-micrometric average roughness. Differences in skewness that implied valley-like structures in the cermet and predominance of peaks in alumina were found. The cermet presented a higher surface hydrophilicity than alumina. Any cytotoxicity risk associated with the new materials or with the innovative manufacturing methodology was rejected. Proliferation and early-differentiation stages of osteoblasts were statistically improved on the composite. Thus, our results suggest that this new multifunctional cermet could improve current alumina-based biomedical devices for applications such as hip joint replacements. © The Author(s) 2015.

Processing microstructure property correlation of porous Ni-YSZ cermets anode for SOFC application

International Nuclear Information System (INIS)

Pratihar, Swadesh K.; Dassharma, A.; Maiti, H.S.

2005-01-01

The present paper investigates microstructural properties and electrical conductivity of cermets prepared by a solid-state technique, a liquid-dispersion technique and a novel electroless coating technique. The Ni-YSZ processed through different techniques shows varying temperature-conductivity behaviour. The cermets synthesised by electroless coating were found to be electronically conducting with 20 vol% nickel, which is substantially lower than that normally reported. The conductivity of Ni-YSZ cermets was found highest for the samples prepared by an electroless coating technique and lowest for the samples prepared by a solid-state technique, the samples prepared from liquid-dispersion show an intermediate value for a constant nickel content. The variation in electrical conductivity has been well explained from the microstructure of the samples

Uranium migration in spark plasma sintered W/UO2 CERMETS

Science.gov (United States)

Tucker, Dennis S.; Wu, Yaqiao; Burns, Jatuporn

2018-03-01

W/UO2 CERMET samples were sintered in a Spark Plasma Sintering (SPS) furnace at various temperature under vacuum and pressure. High Resolution Transmission Electron Microscopy (HRTEM) with Energy Dispersive Spectroscopy (EDS) was performed on the samples to determine interface structures and uranium diffusion from the UO2 particles into the tungsten matrix. Local Electrode Atom Probe (LEAP) was also performed to determine stoichiometry of the UO2 particles. It was seen that uranium diffused approximately 10-15 nm into the tungsten matrix. This is explained in terms of production of oxygen vacancies and Fick's law of diffusion.

Nonlinear oxidation kinetics of nickel cermets

International Nuclear Information System (INIS)

Galinski, Henning; Bieberle-Huetter, Anja; Rupp, Jennifer L.M.; Gauckler, Ludwig J.

2011-01-01

The oxidation of a cermet of screen-printed nickel (Ni) and gadolinia-doped ceria (CGO) with an approximate median porosity of 50 vol.% has been studied via in situ X-ray diffraction and focused ion beam nanotomography in the temperature range 773-848 K. The oxidation kinetics of Ni to NiO is found to be highly nonlinear with an apparent activation energy of 2.8(2) eV in this temperature range. The nonlinear oxidation kinetics found is in good agreement with theoretical works on oxide growth driven by nonlinear inbuilt fields. Stress-induced Kirkendall void formation has been identified as the physical process that enhances the oxidation of Ni/CGO cermets. Compressive stresses within the Ni matrix result from the thermal expansion mismatch of Ni and CGO and cause plastic deformation as they exceed the yield stress of the Ni matrix. The pore size distribution of Kirkendall voids formed has been measured by FIB nanotomography and shows a significant temperature dependence. It is shown that even one cycle of reoxidation changes irreversibly the microstructure of the cermet which can be interpreted as the onset and main contribution to the mechanical degradation of the cermet.

Current Progress in Solution Precursor Plasma Spraying of Cermets: A Review

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Romnick Unabia

2018-06-01

Full Text Available Ceramic and metal composites, known also as cermets, may considerably improve many material properties with regards to that of initial components. Hence, cermets are frequently applied in many technological fields. Among many processes which can be employed for cermet manufacturing, thermal spraying is one of the most frequently used. Conventional plasma spraying of powders is a popular and cost-effective manufacturing process. One of its most recent innovations, called solution precursor plasma spraying (SPPS, is an emerging coating deposition method which uses homogeneously mixed solution precursors as a feedstock. The technique enables a single-step deposition avoiding the powder preparation procedures. The nanostructured coatings developed by SPPS increasingly find a place in the field of surface engineering. The present review shows the recent progress in the fabrication of cermets using SPPS. The influence of starting solution precursors, such as their chemistry, concentration, and solvents used, to the micro-structural characteristics of cermet coatings is discussed. The effect of the operational plasma spray process parameters such as solution injection mode to the deposition process and coatings’ microstructure is also presented. Moreover, the advantages of the SPPS process and its drawbacks compared to the conventional powder plasma spraying process are discussed. Finally, some applications of SPPS cermet coatings are presented to understand the potential of the process.

In situ synthesis of TiB2-TiC particulates locally reinforced medium carbon steel-matrix composites via the SHS reaction of Ni-Ti-B4C system during casting

International Nuclear Information System (INIS)

Wang, H.Y.; Huang, L.; Jiang, Q.C.

2005-01-01

The fabrication of medium carbon steel-matrix composites locally reinforced with in situ TiB 2 -TiC particulates using self-propagating high-temperature synthesis (SHS) reaction of Ni-Ti-B 4 C system during casting was investigated. X-ray diffraction (XRD) results reveal that the exotherm of 1042 deg. C initiated by heat release of the solid state reaction in the differential thermal analysis (DTA) curve is an incomplete reaction in Ni-Ti-B 4 C system. As-cast microstructures of the in situ processed composites reveal a relatively uniform distribution of TiB 2 -TiC particulates in the locally reinforced regions. Furthermore, the particulate size and micro-porosity in the locally reinforced regions are significantly decreased with the increasing of the Ni content in the preforms. For a Ni content of 30 and 40 wt.%, near fully dense composites locally reinforced with in situ TiB 2 and TiC particulates can be fabricated. Although most of fine TiB 2 and TiC particulates which form by the reaction-precipitation mechanism during SHS reaction are present in the locally reinforced region, some large particulates which form by the nucleation-growth mechanism during solidification are entrapped inside the Fe-rich region located in the reinforcing region or inside the matrix region nearby the interface between matrix and reinforcing region. The hardness of the reinforcing region in the composite is significantly higher than that of the unreinforced medium carbon steel. Furthermore, the hardness values of the composites synthesized from 30 to 40 wt.% Ni-Ti-B 4 C systems are higher than those of the composites synthesized from 10 to 20 wt.% Ni-Ti-B 4 C systems

Microstructure and mechanical properties of TiB2–TiC–WC composite ceramic tool materials

International Nuclear Information System (INIS)

Song, Jinpeng; Huang, Chuanzhen; Zou, Bin; Liu, Hanlian; Wang, Jun

2012-01-01

Highlights: ►Effect of sintering parameters on TiB 2 –TiC–WC composites has been investigated. ► Ni element was dispersed in the interface between WC and matrix grains. ► The fracture mode changed from intergranular fracture to transgranular fracture. ► The microstructure and mechanical properties of the composite were improved. -- Abstract: TiB 2 –TiC–WC composites with Ni as a sintering aid were fabricated by a hot-press technique at 1700 °C and 1650 °C for 1 h, respectively. The microstructure and mechanical properties were investigated. The composites were analyzed by means of scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectrometry (EDS). The matrix phases consisted of TiB 2 and TiC. No severe chemical reactions happened between the additive and matrix. The microstructure consisted of the fine WC grains and uniform matrix grains. When the proper WC content added to TiB 2 –TiC composites, the growth of matrix grains was inhibited and the mechanical properties of the composites were improved. The interface energy was strengthened by Ni that dispersed in the interfaces among WC grains and matrix grains, which made the fracture mode change from intergranular fracture to transgranular fracture. The transgranular fracture and the pulling out of WC grains played a predominant role in the propagating of cracks when WC content was 20 wt.% in TiB 2 –TiC–WC composites. The optimal mechanical properties of TiB 2 –TiC–20 wt.%WC composite were 955.71 MPa of flexural strength, 7.5 MPa m 1/2 of fracture toughness and 23.5 GPa of Vickers hardness.

Influence of TiB2 particles on machinability and machining parameter optimization of TiB2/Al MMCs

Directory of Open Access Journals (Sweden)

Ruisong JIANG

2018-01-01

Full Text Available In situ formed TiB2 particle reinforced aluminum matrix composites (TiB2/Al MMCs have some extraordinary properties which make them be a promising material for high performance aero-engine blade. Due to the influence of TiB2 particles, the machinability is still a problem which restricts the application of TiB2/Al MMCs. In order to meet the industrial requirements, the influence of TiB2 particles on the machinability of TiB2/Al MMCs was investigated experimentally. Moreover, the optimal machining conditions for this kind of MMCs were investigated in this study. The major conclusions are: (1 the machining force of TiB2/Al MMCs is bigger than that of non-reinforced alloy and mainly controlled by feed rate; (2 the residual stress of TiB2/Al MMCs is compressive while that of non-reinforced alloy is nearly neutral; (3 the surface roughness of TiB2/Al MMCs is smaller than that of non-reinforced alloy under the same cutting speed, but reverse result was observed when the feed rate increased; (4 a multi-objective optimization model for surface roughness and material removal rate (MRR was established, and a set of optimal parameter combinations of the machining was obtained. The results show a great difference from SiC particle reinforced MMCs and provide a useful guide for a better control of machining process of this material.

Cermet anode compositions with high content alloy phase

Science.gov (United States)

Marschman, Steven C.; Davis, Norman C.

1989-01-01

Cermet electrode compositions comprising NiO-NiFe.sub.2 O.sub.4 -Cu-Ni, and methods for making, are disclosed. Addition of nickel metal prior to formation and densification of a base mixture into the cermet allows for an increase in the total amount of copper and nickel that can be contained in the NiO-NiFe.sub.2 O.sub.4 oxide system. Nickel is present in a base mixture weight concentration of from 0.1% to 10%. Copper is present in the alloy phase in a weight concentration of from 10% to 30% of the densified composition. Such cermet electrodes can be formed to have electrical conductivities well in excess of 100 ohm.sup.-1 cm.sup.-1. Other alloy and oxide system cermets having high content metal phases are also expected to be manufacturable in accordance with the invention.

Effect of W content in solid solution on properties and microstructure of (Ti,W)C-Ni{sub 3}Al cermets

Energy Technology Data Exchange (ETDEWEB)

Huang, Bin; Xiong, Weihao, E-mail: whxiong@hust.edu.cn; Zhang, Man; Jing, Yong; Li, Baolong; Luo, Haifeng; Wang, Shengqing

2016-08-15

(Ti{sub 1-x}W{sub x})C solid solutions (x = 0.05, 0.15, 0.25, 0.35) were synthesized by carbothermal reduction and then were used as hard phases to prepare (Ti,W)C-Ni{sub 3}Al cermets by vacuum sintering. (Ti,W)C-Ni{sub 3}Al cermets showed weak core-rim structure carbide particles embedded in Ni{sub 3}Al binder. As W content in (Ti,W)C increased, core-rim structure of carbide particles got weaker and the contrast of particles lowered down in SEM-BSE morphologies. Furthermore, the densification of cermets was promoted with W content in solid solution increasing, meanwhile TRS and toughness of cermets were improved obviously. In this paper, the wettability of molten metal on different group transition metal carbides was discussed in detail based on valence-electron configurations (VECs) of carbides. - Highlights: • (Ti{sub 1-x}W{sub x})C solid solutions were synthesized by carbothermal reduction. • (Ti,W)C-Ni{sub 3}Al cermets were prepared through powder metallurgy route. • The increase of W can improve wetting and densification significantly. • (Ti,W)C-Ni{sub 3}Al cermets showed a weak core-rim structure particles embedded in binder. • Wetting behavior were discussed from valence-electron configurations of carbides.

Development and application of high strength ternary boride base cermets

International Nuclear Information System (INIS)

Takagi, Ken-ichi

2006-01-01

Reaction boronizing sintering is a novel strategy to form a ternary boride coexisting with a metal matrix in a cermet during liquid phase sintering. This new sintering technique has successfully developed world first ternary boride base cermets with excellent mechanical properties such as Mo 2 FeB 2 , Mo 2 NiB 2 and WCoB base ones. In these cermets Mo 2 FeB 2 and Mo 2 NiB 2 base ones consist of a tetragonal M 3 B 2 (M: metal)-type complex boride as a hard phase and a transition metal base matrix. The cermets have already been applied to wear resistant applications such as injection molding machine parts, can making tools, and hot copper extruding dies, etc. This paper focuses on the characteristics, effects of the additional elements on the mechanical properties and structure, and practical applications of the ternary boride base cermets. - Graphical abstract: TRS and hardness of Ni-5B-51Mo-17.5Cr and Ni-5B-51Mo-12.5Cr-5V-xMn mass% cermets as functions of Mn content (Fig. 17)

Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

Institute of Scientific and Technical Information of China (English)

Lixia ZHANG; Jicai FENG

2004-01-01

The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

Microstructure and properties of TiB2-TiB reinforced titanium matrix composite coating by laser cladding

Science.gov (United States)

Lin, Yinghua; Yao, Jianhua; Lei, Yongping; Fu, Hanguang; Wang, Liang

2016-11-01

TiB2 particle and TiB short fiber reinforced titanium matrix composite coatings were prepared utilizing in situ synthesized technique by laser cladding on the surface of Ti6Al4V alloy. Through the experiment, it was found that the surface of the single-track coatings appeared in the depression, but it can be improved by laser track overlapping. With the increase of laser power density, the amount of TiB short fiber was increased, and the distribution of TiB2 and TiB became more uniform from the top to bottom. The micro-hardness of TiB2/TiB coating showed a gradient decreasing trend, and the average micro-hardness of the coatings was two-fold higher than that of the substrate. Due to the strengthening effect of TiB2 particle and TiB short fiber, the wear volume loss of the center of the coating was approximately 30% less than that of the Ti-6Al-4V substrate, and the wear mechanism of the coating was mild fatigue particle detachment.

Plasma-sprayed tantalum/alumina cermets

International Nuclear Information System (INIS)

Kramer, C.M.

1977-12-01

Cermets of tantalum and alumina were fabricated by plasma spraying, with the amount of alumina varied from 0 to 65 percent (by volume). Each of four compositions was then measured for tensile strength, elastic modulus, and coefficient of thermal expansion. In general, strength and strain to failure decreased with increasing alumina content: 62 MPa for 100 percent Ta to 19 MPa for 35 v percent Ta. A maximum of 0.1 percent strain was observed for the sprayed 100 percent Ta specimens. The coefficient of thermal expansion measured for the pure Ta was 6.2 (10 -6 )/K

Cermets Ni-GDC para su uso como ánodos en IT-SOFC basadas en electrolitos GDC

Directory of Open Access Journals (Sweden)

Gil, V.

2008-08-01

Full Text Available The purpose of this work is to investigate the possible solid state reactions between the NiO-Ce_0.9Gd_0.1O_1.95 (NiO-GDC composites with 50% wt NiO, and cermets Ni- Ce_0.9Gd_0.1O_1.95 (Ni-GDC with 39 vol. % of Ni, and electrolyte solid solutions based on Ce_0.9Gd_0.1O_1.95 (GDC employing the X-ray diffraction technique. At the same time the thermochemical and thermomechanical compatibility between these materials was established. Results obtained from SEM and EDAX analysis showed that the electrolyte based on ceria (GDC and the anode based on nickel-ceria cermet (Ni-GDC present good adhesion and well defined interfaces. No reactive phases and other type of defects were detected. This study showed that both materials, Ni-GDC and GDC are thermochemical and thermomechanically compatible.

El objetivo de este trabajo es estudiar en un amplio rango de temperaturas (1000-1450^ºC y mediante difracción de rayos-X (DRX las posibles reacciones en estado sólido que pueden tener lugar en las regiones interfaciales de sistemas constituidos por composites NiO-Ce_0.9Gd_0.1O_1.95 (NiO-GDC con un 50% en peso de NiO, y de Cermets Ni-Ce_0.9Gd_0.1O_1.95 (Ni-GDC con un 39% en volumen Ni, y electrolitos basados en soluciones sólidas Ce_0.9Gd_0.1O_1.95 (GDC. Y así mismo, estudiar la compatibilidad termoquímica y termomecánica entre los distintos materiales cerámicos que constituyen los sistemas electrolito/ánodo. Se confirma mediante MEB y análisis EDAX que los sistemas cosinterizados entre 1350 y 1400^ºC durante 2h y constituidos por un electrolito basado en ceria (GDC y un ánodo basado en un cermet níquel-ceria (Ni-GDC, presentan una buena adherencia entre capas, sin la formación de defectos y sin la presencia de interdifusión de especies a lo

Effects of TiB2 Particle and Short Fiber Sizes on the Microstructure and Properties of TiB2-Reinforced Composite Coatings

Science.gov (United States)

Lin, Yinghua; Yao, Jianhua; Wang, Liang; Zhang, Qunli; Li, Xueqiao; Lei, Yongping; Fu, Hanguang

2018-03-01

In this study, particle and short fiber-reinforced titanium matrix composite coatings are prepared via laser in situ technique using (0.5 and 50 μm) TiB2 and Ti powder as cladding materials. The microstructure and properties of the composite coatings are studied, and the changing mechanism of the microstructure is discussed. The results reveal that particle agglomeration is prone to appear with using fine TiB2 particles. Decomposition of the particles preferentially occurs with using coarse TiB2 particles. The cracks and pores on the surface of the coating are formed at a lower laser energy density. With the increase in the laser energy density, cracking on the surface of the coating diminishes, but the coating exhibits depression behavior. The depression extent of the coating using fine TiB2 particle as the reinforcement is much less than that of the coating using coarse TiB2 particle. Moreover, the size of the aggregate and the tendency of cracking can be reduced with the increase in Ti addition. Meanwhile, short TiB fiber bundles are formed by the diffusion mechanism of rod aggregate, and randomly oriented TiB short fibers are formed mainly by the dissolution-precipitation mechanism of fine TiB2 particles. Moreover, the growth of short TiB fibers can be in an alternating manner between B27 and Bf structures. The micro-hardness and wear resistance of the coatings are evidently higher than that of the titanium alloy substrate. The wear resistance of the large size TiB2 coating is higher than that of the small size TiB2 coating under the condition of low load.

Effect of H{sub 2}S on the thermodynamic stability and electrochemical performance of Ni cermet-type of anodes for solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Venkateswara Rao, M.

2006-11-15

For SOFCs to be main means of power generation, they should be able to exploit wide variety of fuels. Among Ni-cermets, Ni-YSZ is the state-of-the-art materials for SOFC-anode which is the fuel electrode. But sulphur impurity present in different gaseous fuels (e.g Biogas), depending on its concentration, is highly poisonous to the stability and electrochemical performance of the Ni catalyst in the cermet anodes. Thus in this study the microstructural stability of Ni-YSZ, Ni-CGO and Ni-LSGM cermets in H{sub 2}S-containing hydrogen gas is studied in the intermediate temperature range of SOFC operation. Thermodynamic modelling of Ni-S-O-H quaternary system was performed for the calculation of thermodynamic stability and sulphur-tolerance limit of Ni in the gaseous atmosphere made up of H, O and S. The effect of presence H{sub 2}S in fuel gas, in the concentrations well below the thermodynamic tolerance limit, on the electrochemical performance of the anodes is studied by using model Ni-patterned electrodes on YSZ and LSGM. Thermodynamic modelling of the Ni-S-O-H quaternary was performed by employing CALPHAD methodology. The modelling of Ni-S binary phase diagram was performed by using sublattice models for the non-stoichiometric phases. The optimised binaries of Ni-O, and Ni-H were taken from the literature. The Ni-O-S and Ni-O-H ternaries were extrapolated from the lower order binaries. In Ni-O-S ternary, NiSO{sub 4} is the only ternary compound present. The ternary compounds, Ni(OH){sub 2} and NiOOH in the Ni-O-H ternary were considered as stoichiometric line compounds. The model parameters of the ternary compounds were optimised using the experimental data. The Ni-S-O-H quaternary was calculated by extrapolation method as employed in the CALPHAD methodology. Inorder to understand the H{sub 2}-oxidation mechanism and the role played by the electrolyte in the reaction mechanism, symmetrical cells of Ni-patterned YSZ single crystals with different crystallographic

Erosion-oxidation behavior of thermal sprayed Ni20Cr alloy and WC and Cr3C2 cermet coatings

Directory of Open Access Journals (Sweden)

Clarice Terui Kunioshi

2005-06-01

Full Text Available An apparatus to conduct high temperature erosion-oxidation studies up to 850 °C and with particle impact velocities up to 15 m.s-1 was designed and constructed in the Corrosion Laboratories of IPEN. The erosion-oxidation behavior of high velocity oxy fuel (HVOF sprayed alloy and cermet coatings of Ni20Cr, WC 20Cr7Ni and Cr3C2 Ni20Cr on a steel substrate has been studied. Details of this apparatus and the erosion-oxidation behavior of these coatings are presented and discussed. The erosion-oxidation behavior of HVOF coated Cr3C2 25(Ni20Cr was better than that of WC 20Cr7Ni, and the erosion-oxidation regimes have been identified for these coatings at particle impact velocity of 3.5 m.s-1, impact angle of 90° and temperatures in the range 500 to 850 °C.

Laser cladding of aluminium using TiB2

CSIR Research Space (South Africa)

Kumar, S

2010-03-01

Full Text Available to that of steel (5) and Tita- nium (6; 7). Previous work con- sists of an effort to make deep laser injection of TiB2 on Al or the creation of in-situ of TiB2 using other reactant particles. In-situ creation of TiB2 suffers from other side effects...

Effects of HfB2 and HfN Additions on the Microstructures and Mechanical Properties of TiB2-Based Ceramic Tool Materials

Science.gov (United States)

An, Jing; Song, Jinpeng; Liang, Guoxing; Gao, Jiaojiao; Xie, Juncai; Cao, Lei; Wang, Shiying; Lv, Ming

2017-01-01

The effects of HfB2 and HfN additions on the microstructures and mechanical properties of TiB2-based ceramic tool materials were investigated. The results showed that the HfB2 additive not only can inhibit the TiB2 grain growth but can also change the morphology of some TiB2 grains from bigger polygons to smaller polygons or longer ovals that are advantageous for forming a relatively fine microstructure, and that the HfN additive had a tendency toward agglomeration. The improvement of flexural strength and Vickers hardness of the TiB2-HfB2 ceramics was due to the relatively fine microstructure; the decrease of fracture toughness was ascribed to the formation of a weaker grain boundary strength due to the brittle rim phase and the poor wettability between HfB2 and Ni. The decrease of the flexural strength and Vickers hardness of the TiB2-HfN ceramics was due to the increase of defects such as TiB2 coarse grains and HfN agglomeration; the enhancement of fracture toughness was mainly attributed to the decrease of the pore number and the increase of the rim phase and TiB2 coarse grains. The toughening mechanisms of TiB2-HfB2 ceramics mainly included crack bridging and transgranular fracture, while the toughening mechanisms of TiB2-HfN ceramics mainly included crack deflection, crack bridging, transgranular fracture, and the core-rim structure. PMID:28772821

Effects of HfB2 and HfN Additions on the Microstructures and Mechanical Properties of TiB2-Based Ceramic Tool Materials

Directory of Open Access Journals (Sweden)

Jing An

2017-04-01

Full Text Available The effects of HfB2 and HfN additions on the microstructures and mechanical properties of TiB2-based ceramic tool materials were investigated. The results showed that the HfB2 additive not only can inhibit the TiB2 grain growth but can also change the morphology of some TiB2 grains from bigger polygons to smaller polygons or longer ovals that are advantageous for forming a relatively fine microstructure, and that the HfN additive had a tendency toward agglomeration. The improvement of flexural strength and Vickers hardness of the TiB2-HfB2 ceramics was due to the relatively fine microstructure; the decrease of fracture toughness was ascribed to the formation of a weaker grain boundary strength due to the brittle rim phase and the poor wettability between HfB2 and Ni. The decrease of the flexural strength and Vickers hardness of the TiB2-HfN ceramics was due to the increase of defects such as TiB2 coarse grains and HfN agglomeration; the enhancement of fracture toughness was mainly attributed to the decrease of the pore number and the increase of the rim phase and TiB2 coarse grains. The toughening mechanisms of TiB2-HfB2 ceramics mainly included crack bridging and transgranular fracture, while the toughening mechanisms of TiB2-HfN ceramics mainly included crack deflection, crack bridging, transgranular fracture, and the core-rim structure.

Microhardness and microstructure evolution of TiB2 reinforced Inconel 625/TiB2 composite produced by selective laser melting

Science.gov (United States)

Zhang, Baicheng; Bi, Guijun; Nai, Sharon; Sun, Chen-nan; Wei, Jun

2016-06-01

In this study, micron-size TiB2 particles were utilized to reinforce Inconel 625 produced by selective laser melting. Exceptional microhardness 600-700 HV0.3 of the composite was obtained. In further investigation, the microstructure and mechanical properties of Inconel 625/TiB2 composite can be significantly influenced by addition of TiB2 particles during SLM. It was found that the long directional columnar grains observed from SLM-processed Inconel 625 were totally changed to fine dendritic matrix due to the addition of TiB2 particles. Moreover, with laser energy density (LED) of 1200 J/m, a Ti, Mo rich interface around TiB2 particles with fine thickness can be observed by FESEM and EDS. The microstructure evolution can be determined by different laser energy density (LED): under 1200 J/m, γ phase in dendrite grains; under 600 J/m, γ phase in combination of dendritic and acicular grains; under 400 J/m, γ phase acicular grains. Under optimized LED 1200 J/m, the dynamic nanohardness (8.62 GPa) and elastic modulus (167 GPa) of SLM-processed Inconel 625/TiB2 composite are higher compared with those of SLM-processed Inconel 625 (3.97 GPa and 135 GPa, respectively).

Synthesis and characterization of nanocrystalline Ni-YSZ cermet anode for SOFC

International Nuclear Information System (INIS)

Priyatham, T.; Bauri, Ranjit

2010-01-01

Ni-YSZ cermet anode has been synthesized in one step using a simple and cost effective combustion synthesis process. The processed powder of NiO-YSZ is found to be nanocrystalline with crystallite sizes of 29 and 22 nm for NiO and YSZ respectively by X-ray diffraction and transmission electron microscopy analysis. X-ray diffraction analysis also shows that the precursor salts are converted to highly crystalline phases of NiO and YSZ (8 mol% Y 2 O 3 ) without any intermediate calcination step and no undesirable phases are present. Comparison with the X-ray diffraction pattern of a commercial YSZ sample shows that the process is also effective in maintaining a close compositional control. The microstructure of the sintered and reduced sample shows a well defined network of pores which is necessary for the effective functioning of the anode. The electrical conductivity as a function of temperature shows metallic behavior.

SEM and TEM characterization of microstructure of stainless steel composites reinforced with TiB2

International Nuclear Information System (INIS)

Sulima, Iwona; Boczkal, Sonia; Jaworska, Lucyna

2016-01-01

Steel-8TiB 2 composites were produced by two new sintering techniques, i.e. Spark Plasma Sintering (SPS) and High Pressure-High Temperature (HP-HT) sintering. This study discusses the impact of these sintering methods on the microstructure of steel composites reinforced with TiB 2 particles. Scanning electron microscopy (SEM), wavelength dispersive spectroscopy (WDS), X-ray diffraction, electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) were used to analyze the microstructure evolution in steel matrix composites. The results of microscopic examinations revealed a close relationship between the composite microstructure and the methods and conditions of sintering. Substantial differences were observed in the grain size of materials sintered by HP-HT and SPS. It has been demonstrated that the composites sintered by HP-HT tend to form a chromium-iron-nickel phase in the steel matrix. In contrast, the microstructure of the composites sintered by SPS is characterized by the presence of complex borides and chromium-iron phase. - Highlights: •The steel-8TiB 2 composites were fabricated by Spark Plasma Sintering (SPS) and High Pressure-High Temperature (HP-HT). •Sintering techniques has an important effect on changes in the microstructure of steel-8TiB 2 composites. •New phases of different size and morphology were identified.

Stochastic Computer Simulation of Cermet Coatings Formation

Directory of Open Access Journals (Sweden)

Oleg P. Solonenko

2015-01-01

Full Text Available An approach to the modeling of the process of the formation of thermal coatings lamellar structure, including plasma coatings, at the spraying of cermet powders is proposed. The approach based on the theoretical fundamentals developed which could be used for rapid and sufficiently accurate prediction of thickness and diameter of cermet splats as well as temperature at interface “flattening quasi-liquid cermet particle-substrate” depending on the key physical parameters (KPPs: temperature, velocity and size of particle, substrate temperature, and concentration of finely dispersed solid inclusions uniformly distributed in liquid metal binder. The results are presented, which concern the development of the computational algorithm and the program complex for modeling the process of laying the splats in the coating with regard to the topology of its surface, which varies dynamically at the spraying, as well as the formation of lamellar structure and porosity of the coating. The results of numerical experiments are presented through the example of thermal spraying the cermet TiC-30 vol.% NiCr powder, illustrating the performance of the developed computational technology.

Strength and fracture mechanism of iron reinforced tricalcium phosphate cermet fabricated by spark plasma sintering.

Science.gov (United States)

Tkachenko, Serhii; Horynová, Miroslava; Casas-Luna, Mariano; Diaz-de-la-Torre, Sebastian; Dvořák, Karel; Celko, Ladislav; Kaiser, Jozef; Montufar, Edgar B

2018-05-01

The present work studies the microstructure and mechanical performance of tricalcium phosphate (TCP) based cermet toughened by iron particles. A novelty arises by the employment of spark plasma sintering for fabrication of the cermet. Results showed partial transformation of initial alpha TCP matrix to beta phase and the absence of oxidation of iron particles, as well as a lack of chemical reaction between TCP and iron components during sintering. The values of compressive and tensile strength of TCP/Fe cermet were 3.2 and 2.5 times, respectively, greater than those of monolithic TCP. Fracture analysis revealed the simultaneous action of crack-bridging and crack-deflection microstructural toughening mechanisms under compression. In contrast, under tension the reinforcing mechanism was only crack-bridging, being the reason for smaller increment of strength. Elastic properties of the cermet better matched values reported for human cortical bone. Thereby the new TCP/Fe cermet has potential for eventual use as a material for bone fractures fixation under load-bearing conditions. Copyright © 2018 Elsevier Ltd. All rights reserved.

Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

Directory of Open Access Journals (Sweden)

Dmitri GOLJANDIN

2012-03-01

Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

Plasma spraying of zirconium carbide – hafnium carbide – tungsten cermets

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Ctibor, Pavel; Cheong, D.-I.; Yang, S.-H.

2009-01-01

Roč. 9, č. 1 (2009), s. 49-64 ISSN 1335-8987 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * hafnium carbide * tungsten * water stabilized plasma Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

Plasma sprayed metal supported YSZ/Ni-LSGM-LSCF ITSOFC with nanostructured anode

Science.gov (United States)

Hwang, Changsing; Tsai, Chun-Huang; Lo, Chih-Hung; Sun, Cha-Hong

Intermediate temperature solid oxide fuel cells (ITSOFCs) supported by a porous Ni-substrate and based on Sr and Mg doped lanthanum gallate (LSGM) electrolyte, lanthanum strontium cobalt ferrite (LSCF) cathode and nanostructured yttria stabilized zirconia-nickel (YSZ/Ni) cermet anode have been fabricated successfully by atmospheric plasma spraying (APS). From ac impedance analysis, the sprayed YSZ/Ni cermet anode with a novel nanostructure and advantageous triple phase boundaries after hydrogen reduction has a low resistance. It shows a good electrocatalytic activity for hydrogen oxidation reactions. The sprayed LSGM electrolyte with ∼60 μm in thickness and ∼0.054 S cm -1 conductivity at 800 °C shows a good gas tightness and gives an open circuit voltage (OCV) larger than 1 V. The sprayed LSCF cathode with ∼30 μm in thickness and ∼30% porosity has a minimum resistance after being heated at 1000 °C for 2 h. This cathode keeps right phase structure and good porous network microstructure for conducting electrons and negative oxygen ions. The APS sprayed cell after being heated at 1000 °C for 2 h has a minimum inherent resistance and achieves output power densities of ∼440 mW cm -2 at 800 °C, ∼275 mW cm -2 at 750 °C and ∼170 mW cm -2 at 700 °C. Results from SEM, XRD, ac impedance analysis and I- V- P measurements are presented here.

Ni-YSZ cermet substrate supported thin SDC and YSZ+SDC bi-layer SOFCs

Energy Technology Data Exchange (ETDEWEB)

Zhang, X.; Robertson, M.; Deces-Petit, C.; Xie, Y.; Hui, R.; Yick, S.; Styles, E.; Roller, J.; Kesler, O.; Qu, W.; Jankovic, J.; Tang, Z.; Perednis, D.; Maric, R.; Ghosh, D. [National Research Council of Canada, Vancouver, BC (Canada). Inst. for Fuel Cell Innovation

2005-07-01

One of the disadvantages of a ceria-based electrolyte is that it becomes a mixed conductor at anode conditions, which causes cell voltage loss and fuel efficiency loss due to internal shorting. Chemical and mechanical stability is another concern for long-term service. To lower manufacturing costs, efforts have been made to bring proven semiconductor manufacturing technology to Solid Oxide Fuel Cells (SOFCs). This study employed Tape casting of cermet substrates, Screen-printing of functional layers and Co-firing of cell components (TSC) to fabricate nickel (Ni)-cermet supported cells with mainly ceria-based thin electrolytes. Ni-Yttria-Stabilized Zirconia (YSZ) cermet supported cell with Samaria Doped Ceria (SDC) single layer electrolytes and YSZ+SDC bi-layer electrolytes were successfully developed for low-temperature performance characterization. The elemental distribution at the cell interface was mapped and the electrochemical performance of the cells was recorded. Many high-Zr-content micro-islands were found on the thin SDC surface. The influence of co-firing temperature and thin-film preparation methods on the Zr-islands' appearance was also investigated. Using in-situ sintered cathodes, high performance of the SDC cells was obtained. It was concluded that the bi-layer cells did show higher Open Circuit Voltage (OCV) values, with 1180 mW/cm{sup 2} at 650 degrees C, as well as good performance at 700-800 degrees C, with near OCV value. However, their performance was much lower than those of the SDC cells at low operating temperature. Zr-micro-islands formation on the SDC electrolyte was observed and investigated. 6 refs., 5 tabs., 7 figs.

Microstructure Development During Sintering of TiC-Ni3A1 Cermets

International Nuclear Information System (INIS)

Tiegs, T.N.

2001-01-01

TiC-Ni(sub 3)Al cermets are under development for application in diesel engines because of desirable physical properties and wear resistance. Powder compacts with binder contents from 30-50 vol.% were fabricated by pressureless sintering under vacuum followed by low gas pressure isostatic pressing. Increasing the Ni(sub 3)Al content improved densification when using prealloyed powders as expected. However, when the Ni(sub 3)Al was formed by in-situ reaction synthesis of Ni and NiAl, densification decreased with higher binder contents. The final microstructure consisted of a ''core-rim'' structure with TiC cores surrounded by (Ti,W)C rims. In some cases, Ni and Al were also observed in the peripheral region of the rim structure. Grain sizes of the TiC increased with binder content and temperature. Preferred orientation of the Ni(sub 3)Al binder phase was observed due to very large grain sizes on the order of millimeters

Plasma sprayed metal supported YSZ/Ni-LSGM-LSCF ITSOFC with nanostructured anode

Energy Technology Data Exchange (ETDEWEB)

Hwang, Changsing; Tsai, Chun-Huang; Lo, Chih-Hung; Sun, Cha-Hong [Physics Division, Institute of Nuclear Energy Research, Lungtan, Taoyuan 32546 (China)

2008-05-15

Intermediate temperature solid oxide fuel cells (ITSOFCs) supported by a porous Ni-substrate and based on Sr and Mg doped lanthanum gallate (LSGM) electrolyte, lanthanum strontium cobalt ferrite (LSCF) cathode and nanostructured yttria stabilized zirconia-nickel (YSZ/Ni) cermet anode have been fabricated successfully by atmospheric plasma spraying (APS). From ac impedance analysis, the sprayed YSZ/Ni cermet anode with a novel nanostructure and advantageous triple phase boundaries after hydrogen reduction has a low resistance. It shows a good electrocatalytic activity for hydrogen oxidation reactions. The sprayed LSGM electrolyte with {proportional_to}60 {mu}m in thickness and {proportional_to}0.054 S cm{sup -1} conductivity at 800 C shows a good gas tightness and gives an open circuit voltage (OCV) larger than 1 V. The sprayed LSCF cathode with {proportional_to}30 {mu}m in thickness and {proportional_to}30% porosity has a minimum resistance after being heated at 1000 C for 2 h. This cathode keeps right phase structure and good porous network microstructure for conducting electrons and negative oxygen ions. The APS sprayed cell after being heated at 1000 C for 2 h has a minimum inherent resistance and achieves output power densities of {proportional_to}440 mW cm{sup -2} at 800 C, {proportional_to}275 mW cm{sup -2} at 750 C and {proportional_to}170 mW cm{sup -2} at 700 C. Results from SEM, XRD, ac impedance analysis and I-V-P measurements are presented here. (author)

Electronic and structural properties of TiB2: Bulk, surface, and nanoscale effects

International Nuclear Information System (INIS)

Volonakis, George; Tsetseris, Leonidas; Logothetidis, Stergios

2011-01-01

Titanium diboride (TiB 2 ), is a widely used hard material that comprises graphene-like layers of B and intercalated Ti atoms. Here we report the results of extensive first-principles calculations on key properties of bulk TiB 2 , TiB 2 surfaces, and TiB 2 nanocrystals (NCs). The computational approach is first validated based on the agreement between calculated structural and electronic properties of bulk TiB 2 and available experimental and theoretical data. We then obtain the formation energies for several surface cuts and use these values to construct TiB 2 NCs based on the Wulff theorem. Finally, we demonstrate by studying the adsorption of small molecules that hydrogen and oxygen adatoms can be attached through strongly exothermic chemisorption reactions on TiB 2 surfaces. Likewise, water molecules bind on various TiB 2 surfaces and NC facets, with an energetic preference for the latter. The results are relevant to applications that depend on reactivity-related TiB 2 properties, for example resistance to corrosion and interactions with water-based solutions.

Study of preparation of TiB2 by TiC in Al melts

International Nuclear Information System (INIS)

Ding Haimin; Liu Xiangfa; Nie Jinfeng

2012-01-01

TiB 2 particles are prepared by TiC in Al melts and the characteristics of them are studied. It is found that TiC particles are unstable when boron exists in Al melts with high temperature and will transform to TiB 2 and Al 4 C 3 . Most of the synthesized TiB 2 particles are regular hexagonal prisms with submicron size. The diameter of the undersurfaces of these prisms is ranging from 200 nm to 1 μm and the height is ranging from 100 nm to 300 nm. It is considered that controlling the transformation from TiC to TiB 2 is an effective method to prepare small and uniform TiB 2 particles. - Highlights: ► TiC can easily transform into TiB 2 in Al melts. ► TiB 2 formed by TiC will grow into regular hexagonal prisms with submicron size. ► Controlling the transformation from TiC to TiB 2 is an effective method to prepare small and uniform TiB 2 particles.

Degradation of conductivity and microstructure under thermal and current load in Ni-YSZ cermets for SOFC anodes

DEFF Research Database (Denmark)

Thydén, Karl Tor Sune; Barfod, Rasmus; Liu, Yi-Lin

2006-01-01

The degradation of electrical conductivity in porous nickel-yttria stabilized zirconia composite cermets in a H2/H2O atmosphere under high temperature treatments has been investigated. The parameters varied were: temperature, water partial pressure, and electrical current load. The microstructure...... fraction of percolated Ni was measured. Temperature proved to have the largest effect on the degradation. Samples tested at 1000°C, in contrast to 750°C, showed a severe decrease of conductivity and growth of Ni particles. Higher water partial pressure accelerated Ni particle growth at both temperatures......, but the loss of percolation and conductivity at 1000°C was less severe under high water partial pressure. A possible explanation for this behavior is discussed....

Tribological properties of B{sub 4}C-TiB{sub 2}-TiC-Ni cermet coating produced by HVOF

Energy Technology Data Exchange (ETDEWEB)

Rafiei, Mahdi [Islamic Azad Univ., Najafabad (Iran, Islamic Republic of). Dept. of Materials Engineering; Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Depr. of Materials Engineering; Shamanian, Morteza; Salehi, Mehdi [Isfahan Univ. of Technology, Isfahan (Iran, Islamic Republic of). Depr. of Materials Engineering; Mostaan, Hossein [Arak Univ., Arak (Iran, Islamic Republic of). Dept. of Materials and Metallurgical Engineering

2017-08-15

In this study, B{sub 4}C-TiB{sub 2}-TiC-Ni coating was sprayed on the surface of 4130 steel by high velocity oxy-fuel torch. The tribological behavior of samples was studied by ball on disk wear testing. Structural evolution of the coating was analyzed by X-ray diffractometry. The microstructure of the coating, wear track and Al{sub 2}O{sub 3} ball was investigated by scanning electron microscopy, field emission scanning electron microscopy and optical microscopy. Elemental analysis of the wear track was done by energy dispersive X-ray spectroscopy. It was found that a cermet coating containing B{sub 4}C, TiB{sub 2}, TiC and Ni phases with good bonding to the 4130 steel substrate with no sign of any cracking or pores was formed. The wear mechanism of the composite coating was delamination. The friction coefficient of samples was decreased with increasing load because of higher frictional heat and creation of more oxide islands.

Electrical Conductivity of Ni-YSZ Anode for SOFCs According to the Ni Powder Size Variations in Core-shell Structure

International Nuclear Information System (INIS)

Kang, Young Jin; Jung, Sung-Hun; An, Yong-Tae; Choi, Byung-Hyun; Ji, Mi-Jung

2015-01-01

Ni-YSZ (Y_2O_3-stabilized ZrO_2) core-shell structures were prepared by a high-speed mixing method, starting from Ni particles of three different average sizes of 0.2, 0.4, and 1.8 μm. The Ni-YSZ core-shell structures prepared using Ni particles of size 0.2, 0.4, and 1.8 μm exhibited dense core, porous core, and random-morphology core, respectively. Subsequently, nano structured cermet anodes were fabricated using the prepared Ni-YSZ core-shell powders. During the formation of cermet, the heat treatment of Ni-YSZ core-shell powder results in the eruption of Ni core out of the YSZ shell layers, thereby facilitating the formation of nano structured Ni-YSZ cermet. Systematic studies indicated that the morphology and electrical conductivity of the prepared Ni-YSZ core-shell powders and the cermet anode varied, depending on the initial particle size of the Ni particles. Of the different samples prepared in this study, the Ni-YSZ cermet prepared using Ni particles of size 0.4 μm showed the highest electrical conductivity at 750 ℃.

Electrical Conductivity of Ni-YSZ Anode for SOFCs According to the Ni Powder Size Variations in Core-shell Structure

Energy Technology Data Exchange (ETDEWEB)

Kang, Young Jin; Jung, Sung-Hun; An, Yong-Tae; Choi, Byung-Hyun; Ji, Mi-Jung [Korea Institute of Ceramic Engineering and Technology (KICET), Seoul (Korea, Republic of)

2015-04-15

Ni-YSZ (Y{sub 2}O{sub 3}-stabilized ZrO{sub 2}) core-shell structures were prepared by a high-speed mixing method, starting from Ni particles of three different average sizes of 0.2, 0.4, and 1.8 μm. The Ni-YSZ core-shell structures prepared using Ni particles of size 0.2, 0.4, and 1.8 μm exhibited dense core, porous core, and random-morphology core, respectively. Subsequently, nano structured cermet anodes were fabricated using the prepared Ni-YSZ core-shell powders. During the formation of cermet, the heat treatment of Ni-YSZ core-shell powder results in the eruption of Ni core out of the YSZ shell layers, thereby facilitating the formation of nano structured Ni-YSZ cermet. Systematic studies indicated that the morphology and electrical conductivity of the prepared Ni-YSZ core-shell powders and the cermet anode varied, depending on the initial particle size of the Ni particles. Of the different samples prepared in this study, the Ni-YSZ cermet prepared using Ni particles of size 0.4 μm showed the highest electrical conductivity at 750 ℃.

Effects of metal binder on the microstructure and mechanical properties of Ti(C,N)-based cermets

Energy Technology Data Exchange (ETDEWEB)

Xu, Qingzhong; Ai, Xing, E-mail: aixingsdu@163.com; Zhao, Jun; Gong, Feng; Pang, Jiming; Wang, Yintao

2015-09-25

Highlights: • Ni–Co binder improves the solid solution reaction and the wetting of hard phases. • Cermets with 25 wt.% binder have evenly distributed grains with moderate rims. • Co/(Ni + Co) ratios influence the grain sizes and microstructure features of cermets. • The cermets with pure Co as binder exhibit optimal mechanical properties. - Abstract: To optimize the mechanical properties of Ti(C,N)-based cermets used as tool materials, the cermets with different Ni–Co binder contents and Co/(Ni + Co) weight ratios were prepared. The effects of metal binder content and Co/(Ni + Co) ratio on the microstructure and mechanical properties of Ti(C,N)-based cermets were investigated by scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and measuring the transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K{sub IC}). The experimental results reveal that increasing Ni–Co binder content can increase the thickness of rim phases by improving the solid solution reaction and the wetting of hard phases. The cermets with 25 wt.% binder addition present good comprehensive mechanical properties, which is attributed to the moderate rim phases and uniformly distributed Ti(C,N) grains. The Co/(Ni + Co) weight ratios in binder have a great influence on the grain sizes and microstructure features of Ti(C,N)-based cermets, in virtue of the synergic effects between the wettability of Co and the solubilizing capacity of Ni on hard phases. The cermets with pure Co as binder exhibit optimal mechanical properties with a TRS of 1767 ± 81 MPa, a hardness of 12.26 ± 0.10 GPa and a K{sub IC} of 8.40 ± 0.47 MPa m{sup 1/2}, which meet the requirements for tool materials. And the cermets with a Co/(Ni + Co) ratio of 0.2 have the second best mechanical properties with a TRS of 1848 ± 201 MPa, a hardness of 11.12 ± 0.40 GPa and a K{sub IC} of 9.43 ± 0.54 MPa m{sup 1/2}, in which the lower hardness can

Joining of Ni-TiC FGM and Ni-Al Intermetallics by Centrifugal Combustion Synthesis

International Nuclear Information System (INIS)

Ohmi, Tatsuya; Matsuura, Kiyotaka; Iguchi, Manabu; Mizuma, Kiminori

2008-01-01

A centrifugal combustion synthesis (CCS) process has been investigated to join a Ni-Al intermetallic compound and a Ni-TiC cermet. The cermet, a tubular graphite mold, and a green compact of reactants consisting of Al, Ni and NiO were set in a centrifugal caster. When the combustion synthesis reaction was induced in the centrifugal force field, a synthesized molten Ni-Al alloy flowed into the graphite mold and joined to the cermet. The soundness of the joint interface depended on the volume percentage of TiC phase in the cermet. A lot of defects were formed near the interface between the Ni-TiC cermet and the cast Ni-Al alloy when the volume percentage of TiC was 50% or higher. For this kind of cermet system, using a functionally graded cermet such as Ni-10 vol.%TiC/Ni-25 vol.%TiC/Ni-50 vol.%TiC overcame this difficulty. The four-point bending strength of the joined specimen consisting of the three-layered FGM cermet and cast Ni-29 mol%Al alloy was 1010 MPa which is close to the result for a Ni-29 mol%Al alloy specimen

Assessment of properties thermal sprayed coatings realised using cermet blend powder

Directory of Open Access Journals (Sweden)

J. Brezinová

2014-10-01

Full Text Available The article deals with the assessment of selected properties of plasma sprayed coatings based on ZrSiO4 doped with different volume fractions of metal dopant (Ni. Mixed powders are cermet blends. Aim of the work consists of verificating the possibility to replace the application of Ni interlayer by adding Ni directly to the ceramic powder and apply them together in a single technological operation. The coatings were studied from point of view of their structure, porosity, adhesion of the coatings in relation to the volume of dopant added and wear resistance. The best properties reached composite coating doped with 12 % Ni.

Enhanced stability of Zr-doped Ba(CeTb)O(3-δ)-Ni cermet membrane for hydrogen separation.

Science.gov (United States)

Wei, Yanying; Xue, Jian; Fang, Wei; Chen, Yan; Wang, Haihui; Caro, Jürgen

2015-07-25

A mixed protonic and electronic conductor material BaCe(0.85)Tb(0.05)Zr(0.1)O(3-δ) (BCTZ) is prepared and a Ni-BCTZ cermet membrane is synthesized for hydrogen separation. Stable hydrogen permeation fluxes can be obtained for over 100 h through the Ni-BCTZ membrane in both dry and humid conditions, which exhibits an excellent stability compared with Ni-BaCe(0.95)Tb(0.05)O(3-δ) membrane due to the Zr doping.

PLASMA SPRAYING OF REFRACTORY CERMETS BY THE WATER-STABILIZED SPRAY (WSP®) SYSTEM

Czech Academy of Sciences Publication Activity Database

Ctibor, Pavel; Brožek, V.; Cheong, D.-I.; Chráska, Pavel

2009-01-01

Roč. 54, č. 3 (2009), s. 241-253 ISSN 0001-7043 Institutional research plan: CEZ:AV0Z20430508 Keywords : Plasma spraying * cermet coatings * microhardness * zirconium carbide * tungsten Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

Chemical vapor deposition of TiB2 on graphite

International Nuclear Information System (INIS)

Pierson, H.O.; Randich, E.; Mattox, D.M.

1978-01-01

This study is an experimental investigation of the coating of graphite with TiB 2 by chemical vapor deposition (CVD) using the hydrogen reduction of BCl 3 and TiCl 4 at 925 0 C and 1 atm. Reasonable matching of the thermal expansion of TiB 2 and graphite was necessary to eliminate cracking. A suitable graphite was POCO DFP-1. Adhesion was improved by having a slightly rough graphite surface. Heat treatment at 2000 0 C and above resulted in a certain degree of diffusion. No melting or solid phases other than TiB 2 and graphite were detected up to 2400 0 C. The coatings showed no failure when repeatedly submitted to an electron beam pulse of 2 KW/cm 2 for 0.8 sec

The grain refinement behavior of TiB2 particles prepared with in situ technology

International Nuclear Information System (INIS)

Wang Chunlei; Wang Mingxing; Yu Benhai; Chen Dong; Qin Ping; Feng Minghai; Dai Qirun

2007-01-01

The grain-refining behavior of TiB 2 particles was investigated by the method of adding Al-4B master alloy into the melt of electrolytic low-titanium aluminum (ELTA). The results indicate that TiB 2 particles will be formed when the Al-4B master alloy is added into the melt of ELTA. These TiB 2 particles are produced by in situ technology, thus their surface properties are preserved and do not alter. At the bottom of the melt, the TiB 2 particles are pushed to the grain boundaries because of the absence of enough titanium atoms, which indicates that TiB 2 particles alone are not potent nuclei of α-Al. Though some TiB 2 particles settle down at the bottom, there are still numbers of fine TiB 2 particles suspended. These TiB 2 particles, together with the titanium atoms left, will form much more heterogeneous nucleation sites during the solidification of the melt, resulting in the grain-refining efficiency of the ELTA with Al-4B addition being improved obviously. To investigate the grain-refining mechanism of aluminum, this method has its advantages in comparison with that of adding synthetic TiB 2 particles into the melt of aluminum

Microstructure and morphology of powder particles TiC-NiCr, synthesized in plasma jet, at high-energy actions on components of initial composition Ti-C-NiCr

Science.gov (United States)

Solonenko, Oleg P.; Smirnov, Andrey V.; Chesnokov, Anton E.

2017-10-01

The results of experiments on in-situ synthesis of the microspherical, in particular hollow, cermet powder TiC- 30vol.%NiCr at processing of the Ti-C-NiCr agglomerates in argon-helium plasma jet flowing out into controlled atmosphere are presented. Preparation of the agglomerates consisted of the following stages: (i) high-energy treatment of the initial powders Ti and NiCr in planetary mill with their subsequent uniform mixing with glass black powder, (ii) preparation of dough from mechanically mixed powders and binder, and their granulation using the extrusion method, (iii) drying and classification of granules by the sizes.

Effect of TiB2 Pretreatment on Pt/TiB2 Catalyst Performance

International Nuclear Information System (INIS)

Huang, Zhen; Lin, Rui; Fan, Renjie; Fan, Qinbai; Ma, Jianxin

2014-01-01

Highlights: • We pretreated Titanium diboride by different acids and alkali. • We synthesis the Pt/as-pretreated TiB 2 catalysts by a colloid route. • We investigated the effects of TiB 2 Pretreatment on Pt/TiB 2 Catalyst Performance. • The BET surface area and defects on the surface have a close relationship with the deposition of Pt nanoparticles. - Abstract: Carbon support corrosion of traditional Pt/C catalyst is one of the major contributors causing poor durability of proton exchange membrane fuel cells (PEMFC). Titanium diboride (TiB 2 ) has high electrical conductivity and considerable chemical stability, which making it as a good candidate for catalyst support in PEMFC. In this work, TiB 2 was pretreated by different acid and alkali. The as-obtained samples were characterized by Ex-situ microscopy (ESM) and X-ray diffraction (XRD). The pore size distribution (PSD) was analyzed by using DFT method. The PSD shows distinct volume in mesopore regions (less than 50 nm). The TiB2 pretreated by H 2 O 2 shows the biggest BET surface area of 57 m 2 g −1 and its PSD focus on mesoporous (1.5-8 nm) region, which resulted to high dispersion and better loading of Pt particles. The Hydrogen oxidization reaction (HOR) and oxygen reduction reaction (ORR) activity was characterized by Rotating Disk Electrode (RDE). The Pt/TiB 2 prepared by H 2 O 2 -pretreated TiB 2 using the colloidal method showed better half-cell electrochemical performance. Facile synthetic for the development of Pt/TiB 2 catalysts was developed

Tribology study on TiB2+WSi2 composite against WC

Science.gov (United States)

Murthy, T. S. R. Ch.; Basha, M. M.; Sonber, J. K.; Singh, K.; Raju, K.; Sairam, K.; Nagaraj, A.; Majumdar, S.; Rao, G. V. S. Nageswara; Kain, Vivekanand

2018-04-01

Titanium diboride (TiB2) is one of the potential material for green energy applications such as neutron absorber in high temperature/advanced nuclear reactors, receiver materials for second generation concentrated solar power. We developed the process flow sheet for synthesis and consolidation of various series of TiB2 based materials in our laboratory. Amongst these, TiB2+WSi2 exhibited better sinterability and oxidation resistance properties. In the present work, tribology properties of TiB2+2.5%WSi2 composite was studied against WC-Co ball using different normal loads (5, 10 and 20 N) and frequencies (10, 15 Hz) under dry condition. Coefficient of friction (COF) and wear rate was measured at all test conditions. Wear mechanism was analyzed by microstructural characterization. It was found that COF is decreased from 0.46 to 0.36 with increasing load (5 to 20 N) at 15 Hz frequency; whereas at 10 Hz frequency COF is measured a constant average value of 0.49. The specific wear rate measured was minimum at 5 N load and 15 Hz frequency combination and was found to be 2.84×10-6 mm3/N m. The wear mechanisms identified during reciprocative sliding wear of composite were abrasion and surface tribo-oxidative reactions with delamination from tribo-zone.

Corrosion stability of cermets on the base of titanium nitride

International Nuclear Information System (INIS)

Kajdash, O.N.; Marinich, M.A.; Kuzenkova, M.A.; Manzheleev, I.V.

1991-01-01

Corrosion resistance of titanium nitride and its cermets in 5% of HCl, 7% of HNO 3 , 10% of H 2 SO 4 is studied. It is established that alloys TiN-Ni-Mo alloyed with chromium (from 10 to 15%) possess the highest corrosion resistance. Cermet TiN-Cr has the higher stability than titanium nitride due to formation of binary nitride (Ti, Cr)N

High-temperature deformation of B2 NiAl-base alloys

International Nuclear Information System (INIS)

Lee, I.G.; Ghosh, A.K.

1994-01-01

The high-temperature deformation behavior of three rapidly solidified and processed NiAl-base alloys--NiAl, NiAl containing 2 pct TiB 2 , and NiAl containing 4 pct HfC--have been studied and their microstructural and textural changes during deformation characterized. Compressions tests were conducted at 1,300 and 1,447 K at strain rates ranging from 10 -6 to 10 -2 s -1 . HfC-containing material showed dispersion strengthening as well as some degree of grain refinement over NiAl, while TiB 2 dispersoid-containing material showed grain refinement as well as secondary recrystallization and did not improve high-temperature strength. Hot-pack rolling was also performed to develop thin sheet materials (1.27-mm thick) and from these alloys. Without dispersoids, NiAl rolled easily at 1,223 K and showed low flow stress and good ductility during the hot-rolling operation. Rolling of dispersoid-containing alloys was difficult due to strain localization and edge-cracking effects, resulting partly from the high flow stress at the higher strain rate during the rolling operation. Sheet rolling initially produced a {111} texture, which eventually broke into multiple-texture components with severe deformation

Impact of Reduction Parameters on the Initial Performance and Stability of Ni/(Sc)YSZ Cermet Anodes for SOFCs

DEFF Research Database (Denmark)

Ebbehøj, Søren Lyng; Ramos, Tania; Mogensen, Mogens Bjerg

2012-01-01

In-situ reduction of Ni cermet anodes produces the porosity and influences the microstructure, performance and stability of the anodes. The impact on initial performance, stability and microstructure of two different reduction procedures currently in use at DTU Energy Conversion with reduction...

Application of self-propagation high-temperature synthesis for immobilization of hard radioactive wastes in ceramet materials

International Nuclear Information System (INIS)

Ilyin, E.; Pashkeev, I.; Senin, A.; Gerasimova, N.

2001-01-01

The possibility of self-propagating high-temperature synthesis (SPHTS) application for an immobilization of solid high level wastes (HLW) in cermet materials is considered. The schemes of multilayer cermet blocks formation are offered. Such blocks consist of a ceramet core with immobilized HLW and a protective cover - ceramet without HLW. The influence of the base components form (pure Ti and Si, ferrotitanium and ferrosilicon), metallic components (Ni, Cu, Cr, Fe, ferrochromium) and nonmetallic components (SiO 2 , Al 2 O 3 , TiO 2 ) on burning rate and cover ceramet structure is investigated in compositions on a basis of Ti+B, Ti+Si, Ti+C systems. Model samples of multilayer cermet blocks are manufactured using of HLW simulators. (authors)

Cermet anode with continuously dispersed alloy phase and process for making

Science.gov (United States)

Marschman, Steven C.; Davis, Norman C.

1989-01-01

Cermet electrode compositions and methods for making are disclosed which comprise NiO--NiFe.sub.2 O.sub.4 --Cu--Ni. Addition of an effective amount of a metallic catalyst/reactant to a composition of a nickel/iron/oxide, NiO, copper, and nickel produces a stable electrode having significantly increased electrical conductivity. The metallic catalyst functions to disperse the copper and nickel as an alloy continuously throughout the oxide phase of the cermet to render the electrode compositon more highly electrically conductive than were the third metal not present in the base composition. The third metal is preferably added to the base composition as elemental metal and includes aluminum, magnesium, sodium and gallium. The elemental metal is converted to a metal oxide during the sintering process.

Wear resistance of TiB/sub 2/-Fe cermets

International Nuclear Information System (INIS)

Champagne, B.; Dallaire, S.

1985-01-01

A material which consists of TiB/sub 2/ dispersed in an iron matrix was synthesized by the exothermic reaction of ferrotitanium and boron. The as-reacted products were hot isostatically pressed to produce TiB/sub 2/-Fe cermets. The influence of HIP variables on the density and total fractional porosity of specimens is presented. Density above 95% is obtained by HIPping at temperatures below 1300 0 C. Increasing the temperature and the time of HIPping enhance the mechanical properties and wear resistance of TiB/sub 2/-Fe cermets by reducing their residual porosity. Relations obtained by regression analysis showed that the porosity strongly affects the properties of parts. Regression analysis point out that the wear loss of a 5% porosity TiB/sub 2/-Fe cermet is 270% higher than a dense HIPped cermet. Low stress and high stress abrasion resistance tests utilizing various abrasive media were carried out on dense HIPped cermets and results were compared with those obtained from WC-Co cermets and 1020 steel

Microstructural development and mechanical properties of iron based cermets processed by pressureless and spark plasma sintering

International Nuclear Information System (INIS)

Alvaredo, P.; Gordo, E.; Van der Biest, O.; Vanmeensel, K.

2012-01-01

Highlights: ► Processing of Fe-based cermets by pressureless sintering and spark plasma sintering. ► Influence of carbon content on the sintering mechanism and hardness. ► The cermet phase diagram was calculated and permits to explain the microstructure. ► SPS provides ferritic matrix and different carbide distribution than CPS samples. ► Pressureless sintered samples contain retained austenite at room temperature. - Abstract: Iron-based cermets are an interesting class of metal-ceramic composites in which properties and the factors influencing them are to be explored. In this work the metal matrix contains Cr, W, Mo and V as alloying elements, and the hard phase is constituted by 50 vol% of titanium carbonitride (TiCN) particles. The work studies the influence of the C content and the processing method on the sinterability, microstructure and hardness of the developed cermet materials. For that purpose, cermet samples with different C content in the matrix (0 wt%, 0.25 wt%, 0.5 wt%, 1.0 wt%) were prepared by conventional pressureless sintering (CPS) and, in order to achieve finer microstructures and to reduce the sintering time, by spark plasma sintering (SPS). The density and hardness (HV30) of the processed materials was evaluated, while their phase composition and microstructure was characterised by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The equilibrium phase diagram of the composite material was calculated by ThermoCalc software in order to elucidate the influence of the carbon content on the obtained phases and developed microstructures.

Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

Directory of Open Access Journals (Sweden)

Vineet Shibe

2016-01-01

Full Text Available Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 steel and D-Gun sprayed WC-12% Co and Cr3C2-25% NiCr coatings on base material is observed on a Pin-On-Disc Wear Tester. Sliding wear performance of WC-12% Co coating is found to be better than the Cr3C2-25% NiCr coating. Wear performance of both these cermet coatings is found to be better than uncoated ASTM A36 steel. Thermally sprayed WC-12% Co and Cr3C2-25% NiCr cermet coatings using D-Gun thermal spray technique is found to be very useful in improving the sliding wear resistance of ASTM A36 steel.

Preparation of one-step NiO/Ni-CGO composites using factorial design; Efeitos do processamento e do teor de formador de poros na microestrutura de cermets Ni-CGO

Energy Technology Data Exchange (ETDEWEB)

Araujo, A.J.M. de; Sousa, A R.O. de; Camposa, L.F.A.; Macedo, D.A. [Universidade Federal da Paraiba (UFPB), Joao Pessoa, PB (Brazil); Loureiro, F. J.A.; Fagg, D.P., E-mail: allanjp1993@hotmail.com [Universidade de Aveiro (Portugal)

2016-07-01

This work deals with the synthesis, processing and characterization of NiO/Ni- CGO composite materials as potential solid oxide fuel cell (SOFC) anodes. The particulate materials were obtained by a one-step synthesis method and characterized by thermal analysis (prior to calcination) and X-ray diffraction (calcined powder). The ceramic processing of samples containing from 30 to 70 wt.% NiO was carried out by factorial design. Besides the NiO content controlled during the chemical synthesis, the impacts of the pore-former content (citric acid, used in proportions of 0, 7.5 and 15 wt.%) and the sintering temperature (1300, 1350 and 1400 °C) were also investigated. The open porosity of NiO-CGO composites and reduced Ni-CGO cermets was modeled as a function of factors (NiO content, citric acid content and sintering temperature) and interaction of factors. (author)

Osteoblastic cell response to spark plasma-sintered zirconia/titanium cermets.

Science.gov (United States)

Fernandez-Garcia, Elisa; Guillem-Marti, Jordi; Gutierrez-Gonzalez, Carlos F; Fernandez, Adolfo; Ginebra, Maria-Pau; Lopez-Esteban, Sonia

2015-01-01

Ceramic/metal composites, cermets, arise from the idea to combine the dissimilar properties in the pure materials. This work aims to study the biocompatibility of new micro-nanostructured 3 Y-TZP/Ti materials with 25, 50 and 75 vol.% Ti, which have been successfully obtained by spark slasma sintering technology, as well as to correlate their surface properties (roughness, wettability and chemical composition) with the osteoblastic cell response. All samples had isotropic and slightly waved microstructure, with sub-micrometric average roughness. Composites with 75 vol.% Ti had the highest surface hydrophilicity. Surface chemical composition of the cermets correlated well with the relative amounts used for their fabrication. A cell viability rate over 80% dismissed any cytotoxicity risk due to manufacturing. Cell adhesion and early differentiation were significantly enhanced on materials containing the nanostructured 3 Y-TZP phase. Proliferation and differentiation of SaOS-2 were significantly improved in their late-stage on the composite with 75 vol.% Ti that, from the osseointegration standpoint, is presented as an excellent biomaterial for bone replacement. Thus, spark plasma sintering is consolidated as a suitable technology for manufacturing nanostructured biomaterials with enhanced bioactivity. © The Author(s) 2014 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav.

EFFECT OF RHODIUM INFILTRATION ON THE MICROSTRUCTURE AND PERFORMANCE OF Ni/Ce0.8Gd0.2O2-δ CERMET ANODE FOR LOW TEMPERATURE SOLID OXIDE FUEL CELL

Directory of Open Access Journals (Sweden)

F. Torknik

2016-03-01

Full Text Available In order to further enhance the Ni/Ce 0.8Gd0.2O2-δ (Ni/GDC20 cermet anodic performance for low temperature solid oxide fuel cell (LT-SOFC, a study was conducted on the nanostructuring of NiO/GDC composite by only once wet-infiltration of rhodium chloride precursor. By using electrochemical impedance spectroscopy (EIS analysis, the effect of only one drop of Rh-infiltrating solution on the anodic polarization resistance was examined using symmetric Ni–GDC20|GDC20|Pt electrolyte-supported cell at 400-600 °C. Nanostructural evolution before and after H 2 reduction at 600 °C and also after anodic performance test was investigated by atomic force microscopy (AFM, field emission scanning electron microscopy (FE-SEM, and transmission electron microscopy (TEM techniques in comparison to the anode itself. Despite the fine distribution of Rh-infiltrated nanoparticles having average particle size of 11.7 nm, the results showed ineffectiveness and inability of the Rh nanoparticles to succeed in decreasing of anodic polarization resistance for H 2 oxidation reaction in LT-SOFC.

Effect of TiO2 addition on reaction between SiC and Ni in SiC-Ni cermet spray coatings. Part 2. ; Development of SiC-based cermet spray coatings. SiC-Ni yosha himakuchu no SiC-Ni kaimen hanno ni oyobosu TiO2 tenka no koka. 2. ; SiC-ki sametto yosha himaku no kaihatsu

Energy Technology Data Exchange (ETDEWEB)

Nakamura, T [Kumano Technical College, Mie (Japan); Oki, S; Goda, S [Kinki Univ., Higashi-Osaka, Osaka (Japan). Faculty of Science and Technology

1992-09-30

The depression of the reaction between SiC and Ni, by adding TiO2 powder in spraying powder which has caused uniform dispersion in spray coating and reduction of TiO2 by the reaction during spraying, was studied. The mass ratio of the mixed components has been, SiC:Ni:TiO2=3:2:1. The spray coating was examined by electron prove microanalysis as well as X-ray diffractometry, centering mainly to the SiC-metal interface reaction. The formation of Ni-Si compounds have been depressed by the addition of TiO2 to spraying powder and by using plasma gas containing H2. Reason for this has been that the TiC formed in the SiC-Ni interface has depressed the reaction at the SiC-Ni interface. Further, TiO2 is reduced during spraying, and TiC is thought to be formed by the reaction between Ti and SiC or reaction between TiO2 and SiC. 8 refs., 6 figs., 1 tab.

Critical tuning of magnetron sputtering process parameters for optimized solar selective absorption of NiCrO{sub x} cermet coatings on aluminium substrate

Energy Technology Data Exchange (ETDEWEB)

Gaouyat, Lucie, E-mail: lucie.gaouyat@fundp.ac.be [Solid State Physics Laboratory, Research Center in Physics of Matter and Radiation (PMR), Facultés Universitaires Notre-Dame de la Paix (FUNDP), 61 rue de Bruxelles, B-5000 Namur (Belgium); Mirabella, Frédéric [CRM Group – AC and CS, 57b boulevard de Colonster, B-4000 Liège (Belgium); Deparis, Olivier [Solid State Physics Laboratory, Research Center in Physics of Matter and Radiation (PMR), Facultés Universitaires Notre-Dame de la Paix (FUNDP), 61 rue de Bruxelles, B-5000 Namur (Belgium)

2013-04-15

NiCrO{sub x} ceramic–metal composites (i.e. cermets) exhibit not only oxidation and moisture resistances, which are very important for industrial applications, but also remarkable solar selective absorption properties. In order to reach the best optical performances with only one coating layer, tuning of the magnetron sputtering process parameters (O{sub 2} flow rate, pressure and deposition time) was performed systematically. The process window turned out to be very narrow implying a critical tuning of the parameters. The optimal operating point was determined for a single layer coating of NiCrO{sub x} on an aluminium substrate, leading to a spectrally integrated solar absorption as high as 78%. Among various material properties, the focus was put on the optical reflectance of the coating/substrate system, which was measured by UV–vis–NIR spectrophotometry. Using complex refractive index data from the literature, the theoretical reflectance spectra were calculated and found to be in good agreement with the measurements. Chemical analysis combined with scanning electronic and atomic force microscopies suggested a cermet structure consisting of metallic Ni particles and a compound matrix made of a mixture of chromium oxide, nickel oxide and nickel hydroxide.

Stochastic Computer Simulation of Cermet Coatings Formation

OpenAIRE

Solonenko, Oleg P.; Jordan, Vladimir I.; Blednov, Vitaly A.

2015-01-01

An approach to the modeling of the process of the formation of thermal coatings lamellar structure, including plasma coatings, at the spraying of cermet powders is proposed. The approach based on the theoretical fundamentals developed which could be used for rapid and sufficiently accurate prediction of thickness and diameter of cermet splats as well as temperature at interface “flattening quasi-liquid cermet particle-substrate” depending on the key physical parameters (KPPs): temperature, ve...

Synthesis and characterization of in situ TiC–TiB2 composite coatings by reactive plasma spraying on a magnesium alloy

International Nuclear Information System (INIS)

Zou Binglin; Tao Shunyan; Huang Wenzhi; Khan, Zuhair S.; Fan Xizhi; Gu Lijian; Wang Ying; Xu Jiaying; Cai Xiaolong; Ma Hongmei; Cao Xueqiang

2013-01-01

Highlights: ► TiC–TiB 2 composites coatings were produced on Mg alloy by reactive plasma spraying. ► Phase composition, microstructure and wear resistance of the coatings were studied. ► The resultant product in the coatings was composed of TiC and TiB 2 . ► The produced coatings displayed porous and dense microstructures. ► The synthesized coatings exhibited good wear resistance for Mg alloy substrate. - Abstract: TiC–TiB 2 composite coatings were successfully synthesized using the technique of reactive plasma spraying (RPS) on a magnesium alloy. Phase composition, microstructure and wear resistance of the coatings were characterized by using X-ray diffraction, scanning electron microscopy and pin-on-disk wear test, respectively. The results showed that the resultant product in the RPS coatings was composed of TiC and TiB 2 . Depending on the ignition of self-propagating high-temperature synthesis reaction in the agglomerate particles, the RPS coatings displayed porous and dense microstructures. The porosity of the RPS coatings, to some extent, decreased when the feed powders were plasma sprayed with Ni powders. The RPS coatings provided good wear resistance for the substrate under various loads. For high loads (e.g., ≥15 N), the wear resistance could be significantly improved by the proper addition of Ni into the RPS coatings.

Cermet coatings for magnetic fusion reactors

International Nuclear Information System (INIS)

Smith, M.F.; Whitley, J.B.; McDonald, J.M.

1984-01-01

Cermet coatings consisting of SiC particles in an aluminum matrix were produced by a low pressure chamber plasma spray process. Properties of these coatings are being investigated to evaluate their suitability for use in the next generation of magnetic confinement fusion reactors. Although this preliminary study has focused primarily upon SiC-Al cermets, the deposition process can be adapted to other ceramic-metal combinations. Potential applications for cermet coatings in magnetic fusion devices are presented along with experimental results from thermal tests of candidate coatings. (Auth.)

Relationship between Magnetic and Mechanical Properties of Cermet Tools

International Nuclear Information System (INIS)

Ahn, Dong Gil; Lee, Jeong Hee

2000-01-01

The commercial cermet cutting tools consist of multi-carbide and a binder metal of iron group, such as cobalt and nickel which are ferromagnetic. In this paper, a new approach to evaluate the mechanical properties of TiCN based cermet by magnetic properties were studied in relation to binder content and sintering conditions. The experimental cermet was prepared using commercial composition with the other binder contents by PM process. It was found that the magnetic properties of the sintered cermets remarkably depended on the microstructure and the total carbon content. The magnetic saturation was proportional to increment of coercive force. At high carbon content in sintered cermet, the magnetic saturation was increased by decreasing the concentration of solutes such as W, Mo, Ti in Co-Ni binder. As the coercive force increases, the hardness usually increases. The strength and toughness of the cermet also increased with increasing the magnetic saturation. The measurement of magnetic properties made it possible to evaluate the mechanical properties in the cermet cutting tools

High temperature oxidation behaviour of nanostructured cermet coatings in a mixed CO2 - O2 environment

Science.gov (United States)

Farrokhzad, M. A.; Khan, T. I.

2014-06-01

Nanostructured ceramic-metallic (cermet) coatings composed of nanosized ceramic particles (α-Al2O3 and TiO2) dispersed in a nickel matrix were co-electrodeposited and then oxidized at 500°C, 600°C and 700°C in a mixed gas using a Thermo-gravimetric Analysis (TGA) apparatus. The mixed gas was composed of 15% CO2, 10% O2 and 75% N2. This research investigates the effects of CO2 and O2 partial pressures on time-depended oxidation rates for coatings and compared them to the results from atmospheric oxidation under similar temperatures. The increase in partial pressure of oxygen due to the presence of CO2 at each tested temperature was calculated and correlated to the oxidation rate of the coatings. The results showed that the presence of CO2 in the system increased the oxidation rate of cermet coatings when compared to atmospheric oxidation at the same temperature. It was also shown that the increase in the oxidation rate is not the result of CO2 acting as the primary oxidant but as a secondary oxidant which results in an increase of the total partial pressure of oxygen and consequently higher oxidation rates. The WDS and XRD analyses results showed that the presence of nanosized TiO2 particles in a nickel matrix can improve oxidation behaviour of the coatings by formation of Ni-Ti compounds on oxidizing surface of the coating which was found beneficiary in reducing the oxidation rates for cermet coatings.

Fabrication and characterization of Cu/YSZ cermet high temperature electrolysis cathode material prepared by high-energy ball-milling method

International Nuclear Information System (INIS)

Lee, Sungkyu; Kim, Jong-Min; Hong, Hyun Seon; Woo, Sang-Kook

2009-01-01

Cu/YSZ cermet (40 and 60 vol.% Cu powder with balance YSZ) is a more economical cathode material than the conventional Ni/YSZ cermet for high temperature electrolysis (HTE) of water vapor and it was successfully fabricated by high-energy ball-milling of Cu and YSZ powders, pressing into pellets (o 13 mm x 2 mm) and subsequent sintering process at 700 deg. C under flowing 5%-H 2 /Ar gas. The Cu/YSZ composite material thus fabricated was characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured by using 4-probe technique for comparison with that of conventional Ni/YSZ cermets. The effect of composite composition on the electrical conductivity was investigated and a marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold. Also, Cu/YSZ cermet was selected as a candidate for HTE cathode of self-supporting planar unit cell and its electrochemical performance was investigated, paving the way for preliminary correlation of high-energy ball-milling parameters with observed physical and electrochemical performance of Cu/YSZ cermets

Laser cladding of in situ TiB2/Fe composite coating on steel

International Nuclear Information System (INIS)

Du Baoshuai; Zou Zengda; Wang Xinhong; Qu Shiyao

2008-01-01

To enhance the wear resistance of mechanical components, laser cladding has been applied to deposit in situ TiB 2 /Fe composite coating on steel using ferrotitanium and ferroboron as the coating precursor. The phase constituents and microstructure of the composite coating were investigated using X-ray diffraction (XRD), scanning electron micrograph (SEM) and electron probe microanalysis (EPMA). Microhardness tester and block-on-ring wear tester were employed to measure the microhardness and dry-sliding wear resistance of the composite coating. Results show that defect-free composite coating with metallurgical joint to the steel substrate can be obtained. Phases presented in the coating consist of TiB 2 and α-Fe. TiB 2 particles which are formed in situ via nucleation-growth mechanism are distributed uniformly in the α-Fe matrix with blocky morphology. The microhardness and wear properties of the composite coating improved significantly in comparison to the as-received steel substrate due to the presence of the hard reinforcement TiB 2

Duo_2-Steel cermet manufacturing technology for PWR Spent Nuclear Fuel (SNF) casks

International Nuclear Information System (INIS)

Siti Alimah; Budiarto

2005-01-01

Assessment of DUO_2-Steel cermet manufacturing technology for PWR SNF casks has been done. DUO_2-Steel cermet consisting of DUO_2 particulates and other particulates, embedded in a steel matrix. Cermet SNF casks have the potential for superior performance compared with casks constructed of other materials. The addition of DUO_2 ceramic particulates can increase SNF cask capacity, improve of repository performance and disposal of excess depleted uranium as potential waste. Two sets of cermet manufacturing technologies are casting and powder metallurgy. Three casting methods are infusion casting, traditional casting and centrifugal casting. While for powder metallurgy methods there are traditional method and new method. DUO_2-Steel cermet have traditionally been produced by powder metallurgy methods. The production of a cask, however, presents special requirements: the manufacture of an annular object with weights up to 100 tons, and methods are being not to manufacture a cermet of this size and geometry. A new powder metallurgy method, is a method for manufacturing cermet for PWR SNF cask. This powder metallurgy techniques have potentials low costs and provides greater freedom In the design of the cermet cask by allowing variable cermet properties. (author)

COMPORTAMENTO A CORROSIONE E TRIBOCORROSIONE DI RIVESTIMENTI CERMET E CERMET/ SUPERLATTICE

OpenAIRE

Monticelli, C.; Zucchi, F.

2009-01-01

È stato studiato il comportamento a corrosione e tribocorrosione di riporti cermet e cermet/superlattice,applicati su campioni di acciaio. I riporti cermet consistono in riporti termici HVOF a spessore,di tipo WC-12Co o Cr3C2-37WC-18Me. I doppi riporti cermet/superlattice sono ottenuti sovrapponendoai depositi cermet citati un superlattice a base di nitruri, in cui si alternano strati di CrN e di NbN. Unasoluzione al 3.5 % di NaCl costituisce l’ambiente aggressivo. Le condizioni di tribocorro...

High temperature oxidation behaviour of nanostructured cermet coatings in a mixed CO2 – O2 environment

International Nuclear Information System (INIS)

Farrokhzad, M A; Khan, T I

2014-01-01

Nanostructured ceramic-metallic (cermet) coatings composed of nanosized ceramic particles (α-Al 2 O3 and TiO 2 ) dispersed in a nickel matrix were co-electrodeposited and then oxidized at 500°C, 600°C and 700°C in a mixed gas using a Thermo-gravimetric Analysis (TGA) apparatus. The mixed gas was composed of 15% CO 2 , 10% O 2 and 75% N 2 . This research investigates the effects of CO 2 and O 2 partial pressures on time-depended oxidation rates for coatings and compared them to the results from atmospheric oxidation under similar temperatures. The increase in partial pressure of oxygen due to the presence of CO 2 at each tested temperature was calculated and correlated to the oxidation rate of the coatings. The results showed that the presence of CO 2 in the system increased the oxidation rate of cermet coatings when compared to atmospheric oxidation at the same temperature. It was also shown that the increase in the oxidation rate is not the result of CO2 acting as the primary oxidant but as a secondary oxidant which results in an increase of the total partial pressure of oxygen and consequently higher oxidation rates. The WDS and XRD analyses results showed that the presence of nanosized TiO 2 particles in a nickel matrix can improve oxidation behaviour of the coatings by formation of Ni-Ti compounds on oxidizing surface of the coating which was found beneficiary in reducing the oxidation rates for cermet coatings

NiO-YSZ cermets supported low temperature solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xinge; Robertson, Mark; Deces-Petit, Cyrille; Xie, Yongsong; Hui, Rob; Yick, Sing; Styles, Edward; Roller, Justin; Kesler, Olivera; Maric, Radenka; Ghosh, Dave [Institute for Fuel Cell Innovation, National Research Council Canada, 3250 East Mall, Vancouver, BC (Canada V6T 1W5)

2006-10-20

Solid oxide fuel cells with thin electrolyte of two types, Sm{sub 0.2}Ce{sub 0.8}O{sub 1.9} (SDC) (15{mu}m) single-layer and 8mol% Yttria stabilized zirconia (YSZ) (5{mu}m)+SDC (15{mu}m) bi-layer on NiO-YSZ cermet substrates were fabricated by screen printing and co-firing. A Sm{sub 0.5}Sr{sub 0.5}CoO{sub 3} cathode was printed, and in situ sintered during a cell performance test. The SDC single-layer electrolyte cell showed high electrochemical performance at low temperature, with a 1180mWcm{sup -2} peak power density at 650{sup o}C. The YSZ+SDC bi-layer electrolyte cell generated 340mWcm{sup -2} peak power density at 650{sup o}C, and showed good performance at 700-800{sup o}C, with an open circuit voltage close to theoretical value. Many high Zr-content micro-islands were found on the SDC electrolyte surface prior to the cathode preparation. The influence of co-firing temperature and thin film preparation methods on the Zr-islands' appearance was investigated. (author)

For cermet inert anode containing oxide and metal phases useful for the electrolytic production of metals

Science.gov (United States)

Ray, Siba P.; Liu, Xinghua; Weirauch, Douglas A.

2002-01-01

A cermet inert anode for the electrolytic production of metals such as aluminum is disclosed. The inert anode comprises a ceramic phase including an oxide of Ni, Fe and M, where M is at least one metal selected from Zn, Co, Al, Li, Cu, Ti, V, Cr, Zr, Nb, Ta, W, Mo, Hf and rare earths, preferably Zn and/or Co. Preferred ceramic compositions comprise Fe.sub.2 O.sub.3, NiO and ZnO or CoO. The cermet inert anode also comprises a metal phase such as Cu, Ag, Pd, Pt, Au, Rh, Ru, Ir and/or Os. A preferred metal phase comprises Cu and Ag. The cermet inert anodes may be used in electrolytic reduction cells for the production of commercial purity aluminum as well as other metals.

Fabrication and characterization of Cu/YSZ cermet high-temperature electrolysis cathode material prepared by high-energy ball-milling method

International Nuclear Information System (INIS)

Lee, Sungkyu; Kang, Kyoung-Hoon; Kim, Jong-Min; Hong, Hyun Seon; Yun, Yongseung; Woo, Sang-Kook

2008-01-01

Cu/YSZ composites (40 and 60 vol.% Cu powder with balance YSZ) was successfully fabricated by high-energy ball-milling of Cu and YSZ powders at 400 rpm for 24 h, pressing into pellets (O 13 mm x 2 mm) and subsequent sintering process at 900 deg. C under flowing 5%-H 2 /Ar gas for use as cermet cathode material of high-temperature electrolysis (HTE) of water vapor in a more economical way compared with conventional Ni/YSZ cermet cathode material. The Cu/YSZ composite powders thus synthesized and sintered were characterized using various analytical tools such as XRD, SEM, and laser diffraction and scattering method. Electrical conductivity of sintered Cu/YSZ cermet pellets thus fabricated was measured using 4-probe technique and compared with that of Ni/YSZ cermets. The effect of composites composition on the electrical conductivity was investigated and marked increase in electrical conductivity for copper contents greater than 40 vol.% in the composite was explained by percolation threshold

An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology

International Nuclear Information System (INIS)

Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

2007-01-01

Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted 'traditional' fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of CERMET

Re-activation of degraded nickel cermet anodes - Nano-particle formation via reverse current pulses

DEFF Research Database (Denmark)

Hauch, Anne; Marchese, M.; Lanzini, A.

2018-01-01

The Ni/yttria-stabilized-zirconia (YSZ) cermet is the most commonly applied fuel electrode for solid oxide cells (SOCs). Loss of Ni/YSZ electrode activity is a key life-time limiting factor of the SOC. Developing means to mitigate this loss of performance or re-activate a fuel electrode is theref......The Ni/yttria-stabilized-zirconia (YSZ) cermet is the most commonly applied fuel electrode for solid oxide cells (SOCs). Loss of Ni/YSZ electrode activity is a key life-time limiting factor of the SOC. Developing means to mitigate this loss of performance or re-activate a fuel electrode...

Large-scale calculations of solid oxide fuel cell cermet anode by tight-binding quantum chemistry method

International Nuclear Information System (INIS)

Koyama, Michihisa; Kubo, Momoji; Miyamoto, Akira

2005-01-01

Improvement of anode characteristics of solid oxide fuel cells is important for the better cell performance and especially the direct use of hydrocarbons. A mixture of ceramics and metal is generally used as anode, and different combinations of ceramics and metals lead to different electrode characteristics. We performed large-scale calculations to investigate the characteristics of Ni/CeO 2 and Cu/CeO 2 anodes at the electronic level using our tight-binding quantum chemical molecular dynamics program. Charge distribution analysis clarified the electron transfer from metal to oxide in both anodes. The calculations of density of states clarified different contributions of Ni and Cu orbitals to the energy levels at around Fermi level in each cermet. Based on the obtained results, we made considerations to explain different characteristics of both cermet anodes. The effectiveness of our approach for the investigation of complex cermet system was proved

Fabrication of steel matrix composites locally reinforced with different ratios of TiC/TiB2 particulates using SHS reactions of Ni-Ti-B4C and Ni-Ti-B4C-C systems during casting

International Nuclear Information System (INIS)

Yang Yafeng; Wang Huiyuan; Liang Yunhong; Zhao Ruyi; Jiang Qichuan

2007-01-01

Steel matrix composites locally reinforced with different molar ratios of in situ TiC/TiB 2 particulates (2:1, 1:1 and 1:2, respectively) have been fabricated successfully utilizing the self-propagating high-temperature synthesis (SHS) reactions of Ni-Ti-B 4 C and Ni-Ti-B 4 C-C systems during casting. Differential thermal analysis (DTA) and X-ray diffraction (XRD) results reveal that the exothermic reactions of the Ni-Ti-B 4 C and Ni-Ti-B 4 C-C systems proceed in such a way that Ni initially reacts with B 4 C and Ti to form Ni 2 B and Ti 2 Ni compounds, respectively, with heat evolution at 1037 deg. C; Subsequently, the external heat and the evolved heat from these exothermic reactions promote the reactions forming TiC and TiB 2 at 1133 deg. C. In the composites reinforced with 1:2 molar ratio of TiC/TiB 2 , almost all TiB 2 grains have clubbed structures, while TiC grains exhibit near-spherical morphologies. Furthermore, TiB 2 grain sizes decrease, with the increase of TiC content. In particular, in the composites reinforced with 2:1 molar ratio of TiC/TiB 2 , it is difficult to find the clubbed TiB 2 grains. Macro-pores and blowholes are absent in the local reinforcing region of the composites reinforced with 1:1 and 1:2 molar ratios of TiC/TiB 2 , while a few macro-pores can be observed in the composite reinforced with 2:1 molar ratio of TiC/TiB 2 . Moreover, the densities of the composites reinforced with 1:1 and 1:2 molar ratios of TiC/TiB 2 are higher than that of the composite reinforced with 2:1 molar ratio of TiC/TiB 2 . The composite reinforced with 1:2 molar ratio of TiC/TiB 2 has the highest hardness and the best wear resistance

Molybdenum-UO2 cermet irradiation at 1145 K.

Science.gov (United States)

Mcdonald, G.

1971-01-01

Two molybdenum-uranium dioxide cermet fuel pins with molybdenum clad were fission-heated in a forced-convection helium coolant for sufficient time to achieve 5.3% burnup. The cermet core contained 20 wt % of 93.2% enriched uranium dioxide. The results were as follows: there was no visible change in the appearance of the molybdenum clad during irradiation; the maximum increase in diameter of the fuel pins was 0.8%; there was no migration of uranium dioxide along grain boundaries and no evident interaction between molybdenum and uranium dioxide; and, finally, approximately 12% of the fission gas formed was released from the cermet core into the gas plenum.

SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel joints prepared by dynamic diffusion bonding: Microelectrochemical studies in 0.6 M NaCl solution

International Nuclear Information System (INIS)

Andreatta, Francesco; Matesanz, Laura; Akita, Adriano H.; Paussa, Luca; Fedrizzi, Lorenzo; Fugivara, Cecilio S.; Gomez de Salazar, Jose M.; Benedetti, Assis V.

2009-01-01

Corrosion of SAE 1045 steel/WC-Co/Ni-Cu-Ni/SAE 1045 steel interfaces was investigated in 0.6 M NaCl solution using an electrochemical microcell, which enables local electrochemical characterization at the micrometer scale. Two pieces of steel, one with a WC-Co coating covered with Ni (12 μm) and Cu (5 μm) layers, and the other with a Ni (15 μm) layer, were welded by dynamic diffusion bonding. A WC-Co coating was applied to the steel by the high velocity oxygen-fuel process, and Ni-Cu and Ni layers by electroplating. Polarization curves were recorded using an electrochemical microcell. Different regions of welded samples were investigated, including steel, cermet coating, and steel/cermet and steel/Ni-Cu-Ni/cermet interfaces. Optical and electronic microscopes were employed to study the corroded regions. Potentiodynamic polarization curves obtained using the microcell revealed that the base metal was more susceptible to corrosion than the cermet. In addition, cermet steel/cermet and steel/Ni-Cu-Ni/cermet joints exhibited different breakdown potentials. Steel was strongly corroded in the regions adjacent to the interfaces, while the cermet was less corroded. Iron oxides/hydroxides and chloride salts were the main corrosion products of steel. After removal of the superficial layer of corrosion products, iron oxides were mainly observed. Chloride ions were detected mainly on a copper-enriched layer placed between two Ni-enriched layers.

Enhancing Sulfur Tolerance of Ni-Based Cermet Anodes of Solid Oxide Fuel Cells by Ytterbium-Doped Barium Cerate Infiltration.

Science.gov (United States)

Li, Meng; Hua, Bin; Luo, Jing-Li; Jiang, San Ping; Pu, Jian; Chi, Bo; Li, Jian

2016-04-27

Conventional anode materials for solid oxide fuel cells (SOFCs) are Ni-based cermets, which are highly susceptible to deactivation by contaminants in hydrocarbon fuels. Hydrogen sulfide is one of the commonly existed contaminants in readily available natural gas and gasification product gases of pyrolysis of biomasses. Development of sulfur tolerant anode materials is thus one of the critical challenges for commercial viability and practical application of SOFC technologies. Here we report a viable approach to enhance substantially the sulfur poisoning resistance of a Ni-gadolinia-doped ceria (Ni-GDC) anode through impregnation of proton conducting perovskite BaCe0.9Yb0.1O3-δ (BCYb). The impregnation of BCYb nanoparticles improves the electrochemical performance of the Ni-GDC anode in both H2 and H2S containing fuels. Moreover, more importantly, the enhanced stability is observed in 500 ppm of H2S/H2. The SEM and XPS analysis indicate that the infiltrated BCYb fine particles inhibit the adsorption of sulfur and facilitate sulfur removal from active sites, thus preventing the detrimental interaction between sulfur and Ni-GDC and the formation of cerium sulfide. The preliminary results of the cell with the BCYb+Ni-GDC anode in methane fuel containing 5000 ppm of H2S show the promising potential of the BCYb infiltration approach in the development of highly active and stable Ni-GDC-based anodes fed with hydrocarbon fuels containing a high concentration of sulfur compounds.

SEM and TEM characterization of the microstructure of post-compressed TiB2/2024Al composite.

Science.gov (United States)

Guo, Q; Jiang, L T; Chen, G Q; Feng, D; Sun, D L; Wu, G H

2012-02-01

In the present work, 55 vol.% TiB(2)/2024Al composites were obtained by pressure infiltration method. Compressive properties of 55 vol.% TiB(2)/2024Al composite under the strain rates of 10(-3) and 1S(-1) at different temperature were measured and microstructure of post-compressed TiB(2)/2024Al composite was characterized by scanning electron microscope (SEM) and transmission electron microscope (TEM). No trace of Al(3)Ti compound flake was found. TiB(2)-Al interface was smooth without significant reaction products, and orientation relationships ( [Formula: see text] and [Formula: see text] ) were revealed by HRTEM. Compressive strength of TiB(2)/2024Al composites decreased with temperature regardless of strain rates. The strain-rate-sensitivity of TiB(2)/2024Al composites increased with the increasing temperature. Fracture surface of specimens compressed at 25 and 250°C under 10(-3)S(-1) were characterized by furrow. Under 10(-3)S(-1), high density dislocations were formed in Al matrix when compressed at 25°C and dynamic recrystallization occurred at 250°C. Segregation of Mg and Cu on the subgrain boundary was also revealed at 550°C. Dislocations, whose density increased with temperature, were formed in TiB(2) particles under 1S(-1). Deformation of composites is affected by matrix, reinforcement and strain rate. Copyright © 2011 Elsevier Ltd. All rights reserved.

Demonstration of Subscale Cermet Fuel Specimen Fabrication Approach Using Spark Plasma Sintering and Diffusion Bonding

Science.gov (United States)

Barnes, Marvin W.; Tucker, Dennis S.; Benensky, Kelsa M.

2018-01-01

Nuclear thermal propulsion (NTP) has the potential to expand the limits of human space exploration by enabling crewed missions to Mars and beyond. The viability of NTP hinges on the development of a robust nuclear fuel material that can perform in the harsh operating environment (> or = 2500K, reactive hydrogen) of a nuclear thermal rocket (NTR) engine. Efforts are ongoing to develop fuel material and to assemble fuel elements that will be stable during the service life of an NTR. Ceramic-metal (cermet) fuels are being actively pursued by NASA Marshall Space Flight Center (MSFC) due to their demonstrated high-temperature stability and hydrogen compatibility. Building on past cermet fuel development research, experiments were conducted to investigate a modern fabrication approach for cermet fuel elements. The experiments used consolidated tungsten (W)-60vol%zirconia (ZrO2) compacts that were formed via spark plasma sintering (SPS). The consolidated compacts were stacked and diffusion bonded to assess the integrity of the bond lines and internal cooling channel cladding. The assessment included hot hydrogen testing of the manufactured surrogate fuel and pure W for 45 minutes at 2500 K in the compact fuel element environmental test (CFEET) system. Performance of bonded W-ZrO2 rods was compared to bonded pure W rods to access bond line integrity and composite stability. Bonded surrogate fuels retained structural integrity throughout testing and incurred minimal mass loss.

Electrochemical performance of Ni0.8Cu0.2/Ce0.8Gd0.2O1.9 cermet anodes with functionally graded structures for intermediate-temperature solid oxide fuel cell fueled with syngas

Science.gov (United States)

Miyake, Michihiro; Iwami, Makoto; Takeuchi, Mizue; Nishimoto, Shunsuke; Kameshima, Yoshikazu

2018-06-01

The electrochemical performance of layered Ni0.8Cu0.2/Ce0.8Gd0.2O1.9 (GDC) cermet anodes is investigated for intermediate-temperature solid oxide fuel cells (IT-SOFCs) at 600 °C using humidified (3% H2O) model syngas with a molar ratio of H2/CO = 3/2 as the fuel. From the results obtained, the electrochemical performance of the functionally graded multi-layered anodes is found to be superior to the mono-layered anodes. The test cell with a bi-layered anode consisting of 100 mass% Ni0.8Cu0.2/0 mass% GDC (10M/0E) and 70 mass% Ni0.8Cu0.2/30 mass% GDC (7M/3E) exhibits high power density. The test cell with a tri-layered anode consisting of 10M/0E, 7M/3E, and 50 mass% Ni0.8Cu0.2/50 mass% GDC (5M/5E) exhibits an even higher power density, suggesting that 10M/0E and 5M/5E layers contribute to the current collecting part and active part, respectively.

Thermodynamics of TiB2 from Ti-B-N studies

International Nuclear Information System (INIS)

Yurick, T.J.; Spear, K.E.

1979-01-01

Thermodynamic data for the formation of TiB 2 have been extracted from equilibrium pressure-temperature-composition investigations in the ternary Ti-B-N system. The value ΔH 0 sub(f,298)(TiB 2 ) = -72.7 +- 1.6 kcal/mole determined from a 3rd law analysis of the present results does not agree either with standard reference book values of about -67 kcal/mole or with later calorimetric results of about -77 kcal/mole. The uncertainty listed with the value reported in this paper is a result of a detailed error analysis on possible random and systematic errors encountered in our investigation. (orig.) [de

The compaction and sintering of UO_2-Zr cermet pellets

International Nuclear Information System (INIS)

Tri Yulianto; Meniek Rachmawati; Etty Mutiara

2013-01-01

An innovative fuel pellet of UO_2-Zr cermet has been developed to improve thermal conductivity of UO_2 pellet by adding small amount Zr metal in to UO_2 matrix below 10 % weight. Zirconium powder will serve for the creation of bridges or web structure during compaction and will effectively reduce contact between of UO_2 particles. Based on the theory of phase equilibrium of metals-metal oxides-ceramic, this fabrication technique may produce UO_2 pellets containing continuous metal channel on the grain boundary of UO_2 through sintering in a reduction atmosphere. The fabrication was done by varying process parameters of mixing and compaction. Characterisation of UO_2-Zr cermet pellet involved visual test, dimensional and density measurement, and ceramography test. This advanced cermet fabrication technology may address common issue with cermet fuels such as microstructure with continuous metal channel structure in the UO_2 matrix, which is more effectively than the commonly accepted microstructure involving fraction of UO_2 pellet by standard fabrication route. (author)

Synthesis of TiC/Ni cermets via mechanically activated self-propagating high-temperature synthesis

Energy Technology Data Exchange (ETDEWEB)

Dubois, S.; Heian, E.; Karnatak, N.; Beaufort, M.F. [Lab. de Metallurgie Physique, Futuroscope (France); Vrel, D. [Lab. d' Ingenierie des Materiaux et des Hautes Pressions, Villetaneuse (France)

2003-07-01

Stoichiometric mixtures of Ti and C were milled in a high-energy vibratory mill for varying times and the results carefully characterized via X-ray diffraction and TEM. Cermets of stoichiometric TiC and 20 w% Ni were combustion synthesized from non-milled and milled reactant powders, resulting in porous solids composed of roughly spherical TiC particles surrounded by a layer of Ni. Time resolved infrared analysis shows that the kinetics of the reaction performed with milled reactant powders are drastically enhanced over non-milled reactants. This result may be attributed to the microstructure and uniformity of the milled reactant mixtures. It is also demonstrated that mechanical milling of Ti and C powders strongly affects the TiC grain size in the products, most likely due to a reduction in TiC crystal growth as a consequence of the increase in the reaction kinetics. (orig.)

Investigation on microstructure and mechanical properties of Mo2FeB2 based cermets with and without PVA

Science.gov (United States)

Shen, Yupeng; Huang, Zhifu; Jian, Yongxin; Yang, Ming; Li, Kemin

2018-03-01

Mo2FeB2 based cermets with and without PVA have been investigated by x-ray diffractometry (XRD), x-ray photoelectron spectroscope (XPS) and scanning electron microscopy (SEM). The density and transverse rupture strength (TRS) of green compact, relative density, hardness (HRA), fracture toughness (KIC) and TRS of Mo2FeB2 based cermets were also measured. The results indicate that, compared with the Mo2FeB2 based cermets without PVA, the density of green compact with PVA can be improved slightly at the same pressure. However, the much higher TRS is obtained for the green compact without PVA. Meanwhile, Mo2FeB2 particles exhibit the finer and less congruity feature for Mo2FeB2 based cermets without PVA. In addition, the higher relative density, hardness, fracture toughness and TRS can be acquired for the cermets without PVA. Obviously, considering the mechanical properties and preparation period of Mo2FeB2 based cermets, no adding PVA is the optimized process of powder molding in the manufacture of Mo2FeB2 based cermets.

Peculiarities of structure state and mechanical characteristics in ion-plasma condensates of quasibinary system borides W2B5-TiB2

Directory of Open Access Journals (Sweden)

Sobol O.V.

2006-01-01

Full Text Available In order to create high-durable, wear-resistant materials for a wide range of functional applications, comparative investigations of the structure and mechanical characteristics of ion-plasma Ti-W-B nano-crystalline condensates were carried out. The range of condensation rates 0.11÷0.25nm/s was found to be critical for the coatings obtained from the target with 80 vol% W2B5-20 vol% TiB2. Below this, a phase with a cubic lattice (W,TiB0.7…1.2(O,N,C0.3…0.2 formed, while over this range, a solid solution (W,TiB2 with a hexagonal lattice and element composition close to the sputtered target was observed. The structure state of the material changed from cluster-crystalline (under low sputter potentials U=0.6…1.0 kV to textured- crystalline (under U>2.2 kV. Structure perfection improvement with U increase results in higher hardness and elastic modulus of condensates. The conditions of cluster component formation and its effect on hardness and elastic modulus of condensates are discussed. .

Synthesis of Ni2B nanoparticles by RF thermal plasma for fuel cell catalyst

International Nuclear Information System (INIS)

Cheng, Y; Tanaka, M; Watanabe, T; Choi, S Y; Shin, M S; Lee, K H

2014-01-01

The catalyst of Ni 2 B nanoparticles was successfully prepared using nickel and boron as precursors with the quenching gas in radio frequency thermal plasmas. The generating of Ni 2 B needs adequate reaction temperature and boron content in precursors. The quenching gas is beneficial for the synthesis of Ni 2 B in RF thermal plasma. The effect of quenching rate, powder feed rate and boron content in feeding powders on the synthesis of nickel boride nanoparticles was studied in this research. The high mass fraction of 28 % of Ni 2 B nanoparticles can be generated at the fixed initial composition of Ni:B = 2:3. Quenching gas is necessary in the synthesis of Ni 2 B nanoaprticles. In addition, the mass fraction of Ni 2 B increases with the increase of quenching gas flow rate and powder feed rate

Fabrication of High Temperature Cermet Materials for Nuclear Thermal Propulsion

Science.gov (United States)

Hickman, Robert; Panda, Binayak; Shah, Sandeep

2005-01-01

Processing techniques are being developed to fabricate refractory metal and ceramic cermet materials for Nuclear Thermal Propulsion (NTP). Significant advances have been made in the area of high-temperature cermet fuel processing since RoverNERVA. Cermet materials offer several advantages such as retention of fission products and fuels, thermal shock resistance, hydrogen compatibility, high conductivity, and high strength. Recent NASA h d e d research has demonstrated the net shape fabrication of W-Re-HfC and other refractory metal and ceramic components that are similar to UN/W-Re cermet fuels. This effort is focused on basic research and characterization to identify the most promising compositions and processing techniques. A particular emphasis is being placed on low cost processes to fabricate near net shape parts of practical size. Several processing methods including Vacuum Plasma Spray (VPS) and conventional PM processes are being evaluated to fabricate material property samples and components. Surrogate W-Re/ZrN cermet fuel materials are being used to develop processing techniques for both coated and uncoated ceramic particles. After process optimization, depleted uranium-based cermets will be fabricated and tested to evaluate mechanical, thermal, and hot H2 erosion properties. This paper provides details on the current results of the project.

Microstructure and properties of multiphase sintered cermets Fe-Fe2B

International Nuclear Information System (INIS)

Nowacki, J.; Klimek, L.

1998-01-01

The process of multiphase sintering of iron in the vacuum has been analysed. As a result of the process iron-iron boride cermets have been produced. Fe-Fe 2 B cermets were obtained as a result of sintering of the Fe and B pure elements in the vacuum. Attemps at sintering in the solid phase and with the participation of the liquid phase, the Fe-Fe 2 B eutectic, have been made. Metallographic qualitative and quantitative studies, X-ray structural qualitative and qauantitative analysis allowed to determine the structure of Fe 2 B cermets, as well as a description of the kinetics of quantitative changes in phase proportions in the course of sintering. It has been found that their structure varies widely depending on sintering parameters and the composition of the sinters. Measurements of the Fe-Fe 2 B cermets hardness and measurements on wear during dry friction by the pin-on-disc method have shown distinct advantages of the cermets as a modern constructional materials. The hardness of Fe-Fe 2 B cermets, depending on their chemical composition and sintering parameters, ranges widely from 150 to 1500 HV, and their resistance to wear is comparable to that of diffusively boronized steels. FeFe 2 B cermets are a composite material in which iron boride, Fe 2 B, with a hardness of about 1800 HV plays the role of the reinforcement,while iron-iron boride, Fe-Fe 2 B, with a hardness of about 500 HV plays the role of matrix. The eutectic in the spaces between iron boride grains is composed of boron solid solution plates in iron with a hardness of arround 250 HV, and iron boride, Fe 2 B, plates with a hardness of approximaly 1800 HV. The combination of such different materials, a hard reinforcement and a relatively plastic matrix produces favourable properties of the cermet thus produced high hardness (1500 HV) constant over whole cross section of the material, resistance of abrasive wear and acceptable ductility. The properties mentioned above, resulting from the cermet

Microstructural characterization of cermet-steel interface in rock drilling tool

International Nuclear Information System (INIS)

Ybarra, L.A.C.; Molisani, A.L.; Yoshimura, H.N.

2010-01-01

Rock drilling tools basically present a WC cermet bonded to a steel shank. The interface cermet-steel plays fundamental role during drilling operation, since the fracture of this interface is the main failure mode of the tools. In this work, the microstructure of this interface in crown samples (type A), prepared in an industrial like process, was evaluated. In this process, a WC-containing powder was infiltrated with a copper alloy at 1100 deg C in a graphite mold previously mounted with a 1020 steel tube. The powder was characterized by XRD analysis and the cross-section microstructure of cermet-steel was analyzed using SEM-EDS. It was observed that Ni and small amount of Cu from cermet matrix diffused into the superficial region of the steel, and the Cu alloy dissolved and penetrated along the steel grain boundaries, resulting in good metallurgical bonding of the interface.(author)

Model-supported interpretation of the electrochemical characteristics of solid oxide fuel cells with Ni/YSZ cermet anodes; Modellgestuetzte Interpretation der elektrochemischen Charakteristik von Festoxid-Brennstoffzellen mit Ni/YSZ-Cermetanoden

Energy Technology Data Exchange (ETDEWEB)

Gewies, Stefan

2009-01-29

This work presents the development, validation and application of a multiscale model for the detailed description of a solid oxide fuel cell (SOFC) with a Ni/YSZ (nickel/yttria-stabilized zirconia) cermet anode. The aim of the study is the identification of the physico-chemical loss processes, as seen in impedance spectra and polarization curves. The model consists of an elementary kinetic description of the electrochemistry including the development of an electrical double layer at the electrode/electrolyte interface of the cermet anode, a homogenized description of charge and gas-phase transport in the electrodes as well as a macroscopic description of convective and diffusive mass transport in the gas phase above the electrodes. For the rst time this study allows for a complete description of the impedance spectra of a diffusively fuel-supplied cermet anode. By comparing simulations with experiments on symmetrical cells (University of Karlsruhe) three dominant loss processes could be identified. The model was extended to account for the description of segmented SOFCs. In correspondence with experimental data (German Aerospace Center) the simulations show strong gradients in current densities and gas concentrations. (orig.)

Performance Factors and Sulfur Tolerance of Metal Supported Solid Oxide Fuel Cells with Nanostructured Ni:GDC Infiltrated Anodes

DEFF Research Database (Denmark)

Nielsen, Jimmi; Persson, Åsa Helen; Sudireddy, Bhaskar Reddy

2015-01-01

poisoning. The ceria can be incorporated as a Ni:GDC cermet anode, but also via infiltration of ceria and doped ceria into the conventional Ni:YSZ cermet anode. Both approaches have been reported to improve the tolerance towards sulfur poisoning [1-3]. In the present study we report the performance...... concentrations of 2, 5 and 10 ppm in hydrogen fuel, during galvanostatic operation at a current load of 0.25 Acm-2. The results are illustrated and compared with the conventional SOFC Ni:YSZ cermet anode in figure 1, where the relative increase in anode polarization resistance as a function of Ni sulfur coverage...... is shown. The comparison indicate the MS-SOFC anode of the present study to be more tolerant towards sulfur poisoning than the conventional Ni:YSZ cermet anode. [1] K. Sasaki et al., J. Electrochem. Soc., 153, A2023–A2029 (2006). [2] L. Zhang et al., International Journal of Hydrogen Energy, 35, 12359...

Ti/C-3Ni/Al as a Replacement Time Delay Composition

Science.gov (United States)

2013-11-07

that of a typical fielded delay housing (4.8 mm ID) was used as the baseline diame- ter in this study [8] . Channels were either made from 2024 grade...tuned to propagate at various diameters resulting in a range of combustion wave velocities. For the range of Ti/C content studied (30–40wt.-%), the...M. Pacheco, R. H. B. Bouma, L. Katgerman, Combustion Syn- thesis of TiB2-Based Cermets : Modeling and Experimental Re- sults, Appl. Phys. A : Mater

Cermet fuel reactors

International Nuclear Information System (INIS)

Cowan, C.L.; Palmer, R.S.; Van Hoomissen, J.E.; Bhattacharyya, S.K.; Barner, J.O.

1987-09-01

Cermet fueled nuclear reactors are attractive candidates for high performance space power systems. The cermet fuel consists of tungsten-urania hexagonal fuel blocks characterized by high strength at elevated temperatures, a high thermal conductivity and resultant high thermal shock resistance. Key features of the cermet fueled reactor design are (1) the ability to achieve very high coolant exit temperatures, and (2) thermal shock resistance during rapid power changes, and (3) two barriers to fission product release - the cermet matrix and the fuel element cladding. Additionally, thre is a potential for achieving a long operating life because of (1) the neutronic insensitivity of the fast-spectrum core to the buildup of fission products and (2) the utilization of a high strength refractory metal matrix and structural materials. These materials also provide resistance against compression forces that potentially might compact and/or reconfigure the core. In addition, the neutronic properties of the refractory materials assure that the reactor remains substantially subcritical under conditions of water immersion. It is concluded that cermet fueled reactors can be utilized to meet the power requirements for a broad range of advanced space applications. 4 refs., 4 figs., 3 tabs

[Italian Thesaurus of Bioethics, TIB].

Science.gov (United States)

Navarini, Claudia; Poltronieri, Elisabetta

2004-01-01

The article aims at illustrating the characteristics and functions of a monolingual thesaurus, focusing on the Italian Thesaurus of Bioethics (Thesaurus Italiano di Bioetica, TIB) the controlled vocabulary used to index and retrieve documents within SIBIL (Italian Online Bioethics Information System). TIB includes controlled terms (descriptors) translated from the Bioethics Thesaurus adopted by the Kennedy Institute of Ethics of the Georgetown University of Washington and revised according to the Italian context of study and scientific debate in the field of bioethics. The overall amount of TIB terms consists in over 1600 headings. Methods to link thesaurus terms hierarchically, by association and by showing synonyms as recommended in ISO standards are applied with reference to descriptors drawn from TIB. Future plans to make the English version of TIB available online within European networks are also illustrated, aiming at spreading information relating to bioethics at an international level.

Increase in the thermal strength of the binder phase of Cermets; Steigerung der Warmfestigkeit der Bindephase von Cermets

Energy Technology Data Exchange (ETDEWEB)

Grewe, H. [Krupp-Entwicklungszentrum, Bereich Werkstofftechnik, Essen (Germany); Kolaska, H. [Entwicklung Hartstoffe, Krupp Widia GmbH, Essen (Germany)

1995-05-01

According to recent investigations, hard metals with a good profile of characteristics can be produced from tungsten carbide with appropriate sintering conditions and with optimized alloying ratios in the Fe-Co-Ni system. The Co binder phase is substituted by a Fe-Co-Ni binder phase, by Co-Ni or Fe-Ni, or by alloys of the Nimonic type. The following analyses were carried out for the sintered HIP state, the quenched state, and the state of maximum magnetic and mechanical hardening: Light microscopy, measurement of the mechanical and technical characteristics, analysis of oxidation characteristics, hot hardness and edge-holding property, investigation of precipitation and hardening processes in the binder phase by a metallurgical analysis, and attempts to describe the kinetics of hardening. (orig./MM) [Deutsch] Neuere Untersuchungsergebnisse ergeben Hinweise, wonach unter Einhaltung bestimmter Sinterbedingungen und nach Optimierung der Legierungsverhaeltnisse im Dreistoffsystem Eisen-Cobalt-Nickel gute Aussichten fuer die Herstellung von Hartmetallen auf Wolframcarbid-Basis mit einem guenstigen Eigenschaftsprofil bestehen. Die uebliche Cobalt-Bindephase wird dabei durch eine Fe-Co-Ni-Bindephase, durch Co-Ni oder Fe-Ni oder durch Legierungen vom Nimonic-Typ substituiert. Aufbauend auf diesen Kenntnissen wurde eine konzeptionelle Modifizierung der Bindephase von Cermets vorgenommen, die auf einer Co-Ni-Legierung basiert und durch die Ausscheidung von intermetallischen Phasen mit moeglichst einfacher Struktur aushaertet. Dabei eilt die magnetische Aushaertung der mechanischen Aushaertung des Cermet-Versuchswerkstoffs voraus. Fuer den Sinter-HIP-Zustand, fuer den Abschreckzustand sowie fuer den Zustand der maximalen magnetischen und der maximalen mechanischen Aushaertung wurden folgende Untersuchungen durchgefuehrt: Lichtmikroskopie Messung der mechanisch-technologischen Eigenschaften, Beurteilung von Oxidationsverhalten, Warmhaerte und Schneidhaltigkeit, Untersuchung

Sintering behaviour and mechanical properties of Cr3C2–NiCr ...

Indian Academy of Sciences (India)

fracture toughness. Keywords. Cermet; Cr3C2–NiCr; sintering; mechanical properties. ... et al investigated the mechanical properties of VC, Cr3C2 and NbC doped ..... Huang S G, Li L, Van der Biest O and Vleugels J 2008 J. Alloys. Compds.

Cermet fuel reactors

International Nuclear Information System (INIS)

Cowan, C.L.; Palmer, R.S.; Van Hoomissen, J.E.; Bhattacharyya, S.K.

1987-01-01

Cermet fueled nuclear reactors are attractive candidates for high performance space power systems. The cermet fuel consists of tungsten-urania hexagonal fuel blocks characterized by high strength at elevated temperatures, a high thermal conductivity and resultant high thermal shock resistance. The concept evolved in the 1960's with the objective of developing a reactor design which could be used for a wide range of mobile power generation systems including both Brayton and Rankine power conversion cycles. High temperature thermal cycling tests and in-reactor irradiation tests using cermet fuel were carried out by General Electric in the 1960's as part of the 710 Development Program and by Argonne National laboratory in a subsequent activity. Cermet fuel development programs are currently underway at Argonne National laboratory and Pacific Northwest Laboratory as part of the Multi-Megawatt Space Power Program. Key features of the cermet fueled reactor design are 1) the ability to achieve very high coolant exit temperatures, and 2) thermal shock resistance during rapid power changes, and 3) two barriers to fission product release - the cermet matrix and the fuel element cladding. Additionally, there is a potential for achieving a long operating life because of 1) the neutronic insensitivity of the fast-spectrum core to the buildup of fission products and 2) the utilization of a high strength refractory metal matrix and structural materials. These materials also provide resistance against compression forces that potentially might compact and/or reconfigure the core

Operational history of stainless steel, TiC, TiB2, and boron limiters in the ISX-B tokamak

International Nuclear Information System (INIS)

Emerson, L.C.; Bush, C.E.; Isler, R.C.; Langley, R.A.; Clausing, R.E.; Saltmarsh, M.J.; Whitely, J.B.; Mullendore, A.W.

1982-01-01

For the past eighteen months a variety of low-Z coatings have been tested for service a limiters in both ohmically-heated and beam-heated ISX-B plasmas. To date TiC, TiB 2 , and B coatings on a graphite substrate have been examined with TiC providing the best results of the three. The history of these materials in ISX-B is reviewed and compared with previously used stainless steel limiters with particular emphasis on machine performance. (orig.)

Reduction Dynamics of Doped Ceria, Nickel Oxide, and Cermet Composites Probed Using In Situ Raman Spectroscopy.

Science.gov (United States)

Maher, Robert C; Shearing, Paul R; Brightman, Edward; Brett, Dan J L; Brandon, Nigel P; Cohen, Lesley F

2016-01-01

The redox properties of gadolinium doped ceria (CGO) and nickel oxide (NiO) composite cermets underpin the operation of solid oxide electrochemical cells. Although these systems have been widely studied, a full comprehension of the reaction dynamics at the interface of these materials is lacking. Here, in situ Raman spectroscopic monitoring of the redox cycle is used to investigate the interplay between the dynamic and competing processes of hydrogen spillover and water dissociation on the doped ceria surface. In order to elucidate these mechanisms, the redox process in pure CGO and NiO is studied when exposed to wet and dry hydrogen and is compared to the cermet behavior. In dry hydrogen, CGO reduces relatively rapidly via a series of intermediate phases, while NiO reduces via a single-step process. In wet reducing atmospheres, however, the oxidation state of pure CGO is initially stabilized due to the dissociation of water by reduced Ce(III) and subsequent incorporation of oxygen into the structure. In the reduction process involving the composite cermet, the close proximity of the NiO improves the efficiency and speed of the composite reduction process. Although NiO is already incorporated into working cells, these observations suggest direct routes to further improve cell performance.

Mixed conductor anodes: Ni as electrocatalyst for hydrogen conversion

DEFF Research Database (Denmark)

Primdahl, S.; Mogensen, Mogens Bjerg

2002-01-01

Five types of anodes for solid oxide fuel cells (SOFC) are examined on an yttria-stabilised zirconia (YSZ) electrolyte by impedance spectroscopy at 850 degreesC in hydrogen. The examined porous anodes are a Ni/Zr(0.92)Y(0.16)O(2.08) (Ni/YSZ) cermet, a Ni/Ce(0.9)Gd(0.1)O(1.95) (Ni/CGI) cermet, a Ce......(0.6)Gd(0.4)O(1.8) (CG4) ceramic, a La(0.75)Sr(0.25)Cr(0.97)V(0.03)O(3) (LSCV) ceramic and a Ti(0.22) Y(0.16)Zr(0.92)O(2.52) (TiYSZ) ceramic, Addition of small amounts ( approximate to I w/o) of Ni to the electrode surface is found to improve electrode performance on mixed electronic and ionic...

Irradiation behaviour of UO2/Mo porous cermets for thermionic converters

International Nuclear Information System (INIS)

Stora, J.P.; Kauffmann, Y.

1975-01-01

Two types of UO 2 Mo porous cernets have been fabricated and irradiated in a Cythere irradiation device. The first cermet is constituted by little bits of dense fuel in which the two constituants are finely dispersed. The whole open porosity is located between the granules. This type of cermet is called breche (33.4vol%UO 2 , 51vol%Mo, 14.8vol%porosity). At the end of the irradiation the burn up was 19000MWd/t(U) and neither swelling of the cermet nor deformation of the can were noted. On the contrary, a shrinkage of the emitter was observed attributed to a fuel densification under irradiation. The second type of cermet is called macrogranule (36vol%UO 2 , 49vol%Mo 15vol%porosity). UO 2 granules of 0.07cm mean diameter are dispersed in the molybdenum matrix. The porosity is regularly distributed all around the UO 2 kernels. The post irradiation metrology shows that the emitter is fairly stable. Only a slight ovalisation of about 0.5% was noted, but the granules of UO 2 were redistributed inside the molybdenum matrix, overlapping the metallic cavity by a condensation-evaporation process. The matrix has crept into the central void and consequently the volume has grown and the whole porosity has increased from about 15% to about 23%. This creeping is due to the fission gas pressure in the molybdenum cavities after 3000 hours of irradiation. In conclusion two types of cermets have shown good behaviour under irradiation and should allow lifetimes of several thousand hours of operation for thermionic fuel elements [fr

TiB2 reinforced aluminum based in situ composites fabricated by stir casting

International Nuclear Information System (INIS)

Chen, Fei; Chen, Zongning; Mao, Feng; Wang, Tongmin; Cao, Zhiqiang

2015-01-01

In this study, a new technique involving mechanical stirring at the salts/aluminum interface was developed to fabricate TiB 2 particulate reinforced aluminum based in situ composites with improved particle distribution. Processing parameters in terms of stirring intensity, stirring duration and stirring start time were optimized according to the microstructure and mechanical properties evaluation. The results show that, the first and last 15 min of the entire 60 min holding are of prime importance to the particle distribution of the final composites. When applying 180 rpm (revolutions per minute) stirring at the salts/aluminum interface in these two intervals, a more uniform microstructure can be achieved and the Al-4 wt% TiB 2 composite thus produced exhibits superior mechanical performance. Synchrotron radiation X-ray computed tomography (SR-CT) was used to give a full-scale imaging of the particle distribution. From the SR-CT results, the in situ Al–xTiB 2 composites (x=1, 4 and 7, all in wt%) fabricated by the present technique are characterized by fine and clean TiB 2 particles distributed uniformly throughout the Al matrix. These composites not only have higher yield strength (σ 0.2 ) and ultimate tensile strength (UTS), but also exhibit superior ductility, with respect to the Al–TiB 2 composites fabricated by the conventional process. The σ 0.2 and UTS of the Al–7TiB 2 composite in the present work, are 260% and 180% higher than those of the matrix. A combined mechanism was also presented to interpret the improvements in yield strength of the composites as influenced by their microstructures and processing history. The predicted values are in good agreement with the experimental results, strongly supporting the strengthening mechanism we proposed. Fractography reveals that the composites thus fabricated, follow ductile fracture mechanism in spite of the presence of stiff reinforcements

High-Temperature Tolerance in Multi-Scale Cermet Solar-Selective Absorbing Coatings Prepared by Laser Cladding.

Science.gov (United States)

Pang, Xuming; Wei, Qian; Zhou, Jianxin; Ma, Huiyang

2018-06-19

In order to achieve cermet-based solar absorber coatings with long-term thermal stability at high temperatures, a novel single-layer, multi-scale TiC-Ni/Mo cermet coating was first prepared using laser cladding technology in atmosphere. The results show that the optical properties of the cermet coatings using laser cladding were much better than the preplaced coating. In addition, the thermal stability of the optical properties for the laser cladding coating were excellent after annealing at 650 °C for 200 h. The solar absorptance and thermal emittance of multi-scale cermet coating were 85% and 4.7% at 650 °C. The results show that multi-scale cermet materials are more suitable for solar-selective absorbing coating. In addition, laser cladding is a new technology that can be used for the preparation of spectrally-selective coatings.

High-Temperature Tolerance in Multi-Scale Cermet Solar-Selective Absorbing Coatings Prepared by Laser Cladding

Directory of Open Access Journals (Sweden)

Xuming Pang

2018-06-01

Full Text Available In order to achieve cermet-based solar absorber coatings with long-term thermal stability at high temperatures, a novel single-layer, multi-scale TiC-Ni/Mo cermet coating was first prepared using laser cladding technology in atmosphere. The results show that the optical properties of the cermet coatings using laser cladding were much better than the preplaced coating. In addition, the thermal stability of the optical properties for the laser cladding coating were excellent after annealing at 650 °C for 200 h. The solar absorptance and thermal emittance of multi-scale cermet coating were 85% and 4.7% at 650 °C. The results show that multi-scale cermet materials are more suitable for solar-selective absorbing coating. In addition, laser cladding is a new technology that can be used for the preparation of spectrally-selective coatings.

The free growth criterion for grain initiation in TiB 2 inoculated γ-titanium aluminide based alloys

Science.gov (United States)

Gosslar, D.; Günther, R.

2014-02-01

γ-titanium aluminide (γ-TiAl) based alloys enable for the design of light-weight and high-temperature resistant engine components. This work centers on a numerical study of the condition for grain initiation during solidification of TiB2 inoculated γ-TiAl based alloys. Grain initiation is treated according to the so-called free growth criterion. This means that the free growth barrier for grain initiation is determined by the maximum interfacial mean curvature between a nucleus and the melt. The strategy presented in this paper relies on iteratively increasing the volume of a nucleus, which partially wets a hexagonal TiB2 crystal, minimizing the interfacial energy and calculating the corresponding interfacial curvature. The hereby obtained maximum curvature yields a scaling relation between the size of TiB2 crystals and the free growth barrier. Comparison to a prototypical TiB2 crystal in an as cast γ-TiAl based alloy allowed then to predict the free growth barrier prevailing under experimental conditions. The validity of the free growth criterion is discussed by an interfacial energy criterion.

Teknologi Pembuatan Cermet Du0¬2 - Steel Untuk Wadah Limbah Bahan Bakar Bekas Pwr

OpenAIRE

Alimah, Siti; Budiarto, Budiarto

2005-01-01

DUO­2-STEEL CERMET MANUFACTURING TECHNOLOGY FOR PWR Spent Nuclear Fuel (SNF) CASKS. Assessment of DU02 - Steel cermet manufacturing technology for PWR SNF casks has been done. DU02 - Steel cermet consisting of DU02 particulates and other particulates, embedded in a steel matrix. Cermet SNF casks have the potential for superior performance compared with casks constructed of other materials. The addition of DU02 ceramic particulates can increase SNF cask capacity, improve of repository performa...

High Temperature Oxidation of Nickel-based Cermet Coatings Composed of Al2O3 and TiO2 Nanosized Particles

Science.gov (United States)

Farrokhzad, M. A.; Khan, T. I.

2014-09-01

New technological challenges in oil production require materials that can resist high temperature oxidation. In-Situ Combustion (ISC) oil production technique is a new method that uses injection of air and ignition techniques to reduce the viscosity of bitumen in a reservoir and as a result crude bitumen can be produced and extracted from the reservoir. During the in-situ combustion process, production pipes and other mechanical components can be exposed to air-like gaseous environments at extreme temperatures as high as 700 °C. To protect or reduce the surface degradation of pipes and mechanical components used in in-situ combustion, the use of nickel-based ceramic-metallic (cermet) coating produced by co-electrodeposition of nanosized Al2O3 and TiO2 have been suggested and earlier research on these coatings have shown promising oxidation resistance against atmospheric oxygen and combustion gases at elevated temperatures. Co-electrodeposition of nickel-based cermet coatings is a low-cost method that has the benefit of allowing both internal and external surfaces of pipes and components to be coated during a single electroplating process. Research has shown that the volume fraction of dispersed nanosized Al2O3 and TiO2 particles in the nickel matrix which affects the oxidation resistance of the coating can be controlled by the concentration of these particles in the electrolyte solution, as well as the applied current density during electrodeposition. This paper investigates the high temperature oxidation behaviour of novel nanostructured cermet coatings composed of two types of dispersed nanosized ceramic particles (Al2O3 and TiO2) in a nickel matrix and produced by coelectrodeposition technique as a function of the concentration of these particles in the electrolyte solution and applied current density. For this purpose, high temperature oxidation tests were conducted in dry air for 96 hours at 700 °C to obtain mass changes (per unit of area) at specific time

Influence of O2 plasma treatment on NiO x layer in perovskite solar cells

Science.gov (United States)

Nishihara, Yoshihiko; Chikamatsu, Masayuki; Kazaoui, Said; Miyadera, Tetsuhiko; Yoshida, Yuji

2018-04-01

We fabricated perovskite solar cells (PSCs) with an inverted p-i-n planar structure using a NiO x film as a hole-transporting layer. Since the surface of the NiO x film fabricated by sputtering is hydrophobic, O2 plasma treatment under various conditions was performed to improve its wettability. Water contact angles after the treatment under both normal and weak conditions on the NiO x film reached approximately 15°. After the treatment, the valence band level of the NiO x film was deeper by about 0.15 eV. The maximum efficiency of the NiO x -based device under the optimized O2 plasma condition reached 12.3%.

Relation between shape of Ni-particles and Ni migration in Ni-YSZ electrodes – a hypothesis

DEFF Research Database (Denmark)

Mogensen, Mogens Bjerg; Hauch, Anne; Sun, Xiufu

2016-01-01

This is an attempt to explain a phenomenon of total depletion of Ni next to the electrolyte in Ni-YSZ cermet electrodes in solid oxide electrolysis cells during electrolysis at high current density/overpotential. Intuitively, we would think that Ni would always migrate down the steam partial...

Effect of Hot Deformation on Microstructure and Hardness of In-situ TiB2/7075 Composite

Institute of Scientific and Technical Information of China (English)

无

2001-01-01

Hardness of the TiB2/7075 composite increased with increasing deformation temperature. In the annealed TiB2/7075 composite, a great amount of fiber-like MgZn2 phases (about 1 μm in length) and small MgZn2 phases (about 100 nm in size) were precipitated nearby the grain boundaries where the TiB2 particles exist. After deformation at 300℃, some of the large precipitates and all the small precipitates in these area dissolved into the matrix, meanwhile, fine precipitates were formed in grains. After deformation at 450℃, all the precipitates in the annealed composite dissolved into the matrix, and new phases were precipitated in grains. The dissolution of the large fiber-like precipitate makes the saturation level of the matrix increased and leads to an increased solution hardening and natural aging, which contribute much to the hardening effect.

Cermet materials, self-cleaning cermet filters, apparatus and systems employing same

Science.gov (United States)

Kong, Peter C.

2005-07-19

A self-cleaning porous cermet material, filter and system utilizing the same may be used in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The porous cermet filter may be made from a transition metal aluminide phase and an alumina phase. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The porous filter may also be electrically conductive so that a current may be passed therethrough to heat the filter during use. Further, a heating element may be incorporated into the porous cermet filter during manufacture. This heating element can be coated with a ceramic material to electrically insulate the heating element. An external heating element may also be provided to heat the cermet filter during use.

Design and Fabrication of Al2O3-(W, TiC-TiN-Mo-Ni Nano-composite Cermet Tool Materials with Graded Structures

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NI Xiu-ying

2018-02-01

Full Text Available Based on the analysis on temperature and stress distributions, as well as fatigue crack propagation in cutting tools, a model for designing compositional distribution and microstructure with graded characteristics was proposed. The addition of ductile phase and the introduction of the graded structure are beneficial to slow down the fatigue crack propagation rate and improve tool life.Al2O3-(W,TiC-TiN-Mo-Ni nano-composite tool material with graded structures was fabricated via two stage hot pressing sintering process, and the microstructure and mechanical properties were studied. The results show that the surface hardness, fracture toughness of inner layer and bending strength of the cermet with sintered gradient structure reach 19.258GPa, 10.015MPa·m1/2 and 1017.475MPa,respectively.The performance requirements to cutting tools were met. The dimple cleavage and torn edge of the binding phase in the fracture surfaces can be beneficial to the improvement of the fracture toughness and bending strength,so the resistance to fatigue crack propagation of tools is improved.

Ni-SDC cermet anode for medium-temperature solid oxide fuel cell with lanthanum gallate electrolyte

Energy Technology Data Exchange (ETDEWEB)

Zhang, Xinge; Ohara, Satoshi; Maric, R.; Mukai, Kazuo; Fukui, Takehisa [Japan Fine Ceramics Center, Nagoya (Japan); Yoshida, Hiroyuki; Nishimura, Masayoshi; Inagaki, Toru [Kansai Electr. Power Co. Inc., Hyogo (Japan); Miura, Kazuhiro [Kanden Kakou, Amagasaki (Japan)

1999-10-01

The polarization properties and microstructure of Ni-SDC (samaria-doped ceria) cermet anodes prepared from spray pyrolysis (SP) composite powder, and element interface diffusion between the anode and a La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3-{delta}} (LSGM) electrolyte are investigated as a function of anode sintering temperature. The anode sintered at 1250 C displays minimum anode polarization (with anode ohmic loss), while the anode prepared at 1300 C has the best electrochemical overpotential, viz., 27 mV at 300 mA cm{sup -2} operating at 800 C. The anode ohmic loss gradually increases with increase in the sintering temperature at levels below 1300 C, and sharply increases at 1350 C. Electron micrographs show a clear grain growth at sintering temperatures higher than 1300 C. The anode microstructure appears to be optimized at 1300 C, in which nickel particles form a network with well-connected SDC particles finely distributed over the surfaces of the nickel particles. The anode sintered at 1350 C has severe grain growth and an apparent interface diffusion of nickel from the anode to the electrolyte. The nickel interface diffusion is assumed to be the main reason for the increment in ohmic loss, and the resulting loss in anode performance. The findings suggest that sintering Ni-SDC composite powder near 1250 C is the best method to prepare the anode on a LSGM electrolyte. (orig.)

Ni-SDC cermet anode for medium-temperature solid oxide fuel cell with lanthanum gallate electrolyte

Science.gov (United States)

Zhang, Xinge; Ohara, Satoshi; Maric, Radenka; Mukai, Kazuo; Fukui, Takehisa; Yoshida, Hiroyuki; Nishimura, Masayoshi; Inagaki, Toru; Miura, Kazuhiro

The polarization properties and microstructure of Ni-SDC (samaria-doped ceria) cermet anodes prepared from spray pyrolysis (SP) composite powder, and element interface diffusion between the anode and a La 0.9Sr 0.1Ga 0.8Mg 0.2O 3- δ (LSGM) electrolyte are investigated as a function of anode sintering temperature. The anode sintered at 1250°C displays minimum anode polarization (with anode ohmic loss), while the anode prepared at 1300°C has the best electrochemical overpotential, viz., 27 mV at 300 mA cm -2 operating at 800°C. The anode ohmic loss gradually increases with increase in the sintering temperature at levels below 1300°C, and sharply increases at 1350°C. Electron micrographs show a clear grain growth at sintering temperatures higher than 1300°C. The anode microstructure appears to be optimized at 1300°C, in which nickel particles form a network with well-connected SDC particles finely distributed over the surfaces of the nickel particles. The anode sintered at 1350°C has severe grain growth and an apparent interface diffusion of nickel from the anode to the electrolyte. The nickel interface diffusion is assumed to be the main reason for the increment in ohmic loss, and the resulting loss in anode performance. The findings suggest that sintering Ni-SDC composite powder near 1250°C is the best method to prepare the anode on a LSGM electrolyte.

Detailed impedance characterization of a well performing and durable Ni:CGO infiltrated cermet anode for metal-supported solid oxide fuel cells

DEFF Research Database (Denmark)

Nielsen, Jimmi; Klemensø, Trine; Blennow Tullmar, Peter

2012-01-01

Further knowledge of the novel, well performing and durable Ni:CGO infiltrated cermet anode for metal supported fuel cells has been acquired by means of a detailed impedance spectroscopy study. The anode impedance was shown to consist of three arcs. Porous electrode theory (PET) represented...... as a transmission line response could account for the intermediate frequency arc. The PET model enabled a detailed insight into the effect of adding minor amounts of Ni into the infiltrated CGO and allowed an estimation of important characteristics such as the electrochemical utilization thickness of the anode...... of the infiltrated submicron sized particles was surprisingly robust. TEM analysis revealed the nano sized Ni particles to be trapped within the CGO matrix, which along the self limiting grain growth of the CGO seem to be able to stabilize the submicron structured anode....

Sintering of Mo2FeB2 based cermet and its layered composites containing Sic fibers

International Nuclear Information System (INIS)

Rao, D.; Upadhyaya, G.S.

2001-01-01

In the present investigation Mo 2 FeB 2 based cermet (KH-C50) and its composites containing SiC fibers were sintered in two different atmospheres namely hydrogen and vacuum. It was observed that vacuum sintered samples have remarkably lower porosities than the hydrogen sintered ones. Two different sintering cycles were employed for each of the atmosphere and properties of the material were studied. Introduction of fibers in the composite imparts shrinkage anisotropy during sintering. Fiber containing cermets have rather poor densification and transverse rupture strength (TRS). TRS, macro and microhardness, and boride grain size measurements were also carried out for the cermets sintered in different atmospheres. (author)

Effect of Rare Earth Element on Microstructure and Properties of in situ Synthesized TiB2/Al Composites

Directory of Open Access Journals (Sweden)

QU Min

2018-03-01

Full Text Available The effect of rare earth element Ce, Sc and Er on TiB2 particles and matrix alloy micros-tructure of TiB2/Al composites was studied with in situ synthesis method. It shows that the addition of rare earth element improves the microstructure and properties of TiB2/Al composites notably. The particles of TiB2 are relatively homogenously distributed as adding 0.3% (mass fraction rare earth element Sc and Er, moreover, it is Er that refines the microstructure of matrix alloy most significantly, then is Sc. Similarly, it is demonstrated that the addition of Sc and Er results in better tensile strength, which is enhanced by 32% and 31%, respectively; the addition of Er also leads to the best ductility by 85% with optimal tensile property. Meanwhile, fracture morphology analysis reveals that the fracture of the composites is microporous gathered ductile fracture when adding Sc and Er. Finally, it is verified that the mechanism of rare earth element on composites lies in two aspects:one is that the addition of rare earth element improves the wettability of the composites and suppresses the agglomeration of TiB2 particles; the other is that the addition of rare earth element refines the microstructure of matrix alloy and then improves the tensile strength of the composites.

Poisoning of Ni-Based anode for proton conducting SOFC by H2S, CO2, and H2O as fuel contaminants

Science.gov (United States)

Sun, Shichen; Awadallah, Osama; Cheng, Zhe

2018-02-01

It is well known that conventional solid oxide fuel cells (SOFCs) based on oxide ion conducting electrolyte (e.g., yttria-stabilized zirconia, YSZ) and nickel (Ni) - ceramic cermet anodes are susceptible to poisoning by trace amount of hydrogen sulfide (H2S) while not significantly impacted by the presence of carbon dioxide (CO2) and moisture (H2O) in the fuel stream unless under extreme operating conditions. In comparison, the impacts of H2S, CO2, and H2O on proton-conducting SOFCs remain largely unexplored. This study aims at revealing the poisoning behaviors caused by H2S, CO2, and H2O for proton-conducting SOFCs. Anode-supported proton-conducting SOFCs with BaZe0.1Ce0.7Y0.1Yb0.1O3 (BZCYYb) electrolyte and Ni-BZCYYb anode and La0.6Sr0.4Co0.2Fe0.8O3 (LSCF) cathode as well as Ni-BZCYYb/BZCYYb/Ni-BZCYYb anode symmetrical cells were subjected to low ppm-level H2S or low percentage-level CO2 or H2O in the hydrogen fuel, and the responses in cell electrochemical behaviors were recorded. The results suggest that, contrary to conventional SOFCs that show sulfur poisoning and CO2 and H2O tolerance, such proton-conducting SOFCs with Ni-BZCYYb cermet anode seem to be poisoned by all three types of "contaminants". Beyond that, the implications of the experimental observations on understanding the fundamental mechanism of anode hydrogen electrochemical oxidation reaction in proton conducting SOFCs are also discussed.

Compatibility evaluation between La 2Mo 2O 9 fast oxide-ion conductor and Ni-based materials

Science.gov (United States)

Corbel, Gwenaël; Lacorre, Philippe

2006-05-01

The chemical reactivity of La 2NiO 4+δ and nickel metal or nickel oxide with fast oxide-ion conductor La 2Mo 2O 9 is investigated in the annealing temperature range between 600 and 1000 °C, using room temperature X-ray powder diffraction. Within the La 2NiO 4+δ/La 2Mo 2O 9 system, subsequent reaction is evidenced at relatively low annealing temperature (600 °C), with formation of La 2MoO 6 and NiO. The reaction is complete at 1000 °C. At reverse, no reaction occurs between Ni or NiO and La 2Mo 2O 9 up to 1000 °C. Together with a previous work [G. Corbel, S. Mestiri, P. Lacorre, Solid State Sci. 7 (2005) 1216], the current study shows that Ni-CGO cermets might be chemically and mechanically compatible anode materials to work with LAMOX electrolytes in solid oxide fuel cells.

The investigation of dependences of mechanical and electronic properties of TiB2 on pressure using the first-principles method

Science.gov (United States)

Wang, Mingliang

2014-11-01

This work studied the dependences of the mechanical and electronic properties of TiB2 on pressures using the first-principles method, based on the density functional theory. The results showed that pressure has a profound impact on the structural, mechanical and electronic properties of TiB2. The calculated structural and mechanical parameters (i.e. bulk modulus, shear modulus, Young’s modulus, Poisson’s ratio, and Debye temperature) were in good agreement with both the available experimental and theoretical results at zero pressure. In addition, the mechanical parameters presented linearly increasing dependences on external pressure. Through the analysis of the density of states and Mulliken charges, the interlayer bonding in TiB2 should be formed in a complex manner. There were three origins for the interlayer interactions between the B and Ti atomic layers: (a) planar Bsp2 covalent bonding of moderate hybridizing with the Ti3d state -9.94 eV of the bonding state; (b) strong B2p and Ti3d hybridization of covalent bonding at -3.13 eV of the bonding state; (c) ionic bonding between Ti and B atoms. These interactions between the B and Ti interlayers determined the high hardness and high melting point of TiB2. As the pressures elevated, the charge transfer between Ti and B atoms increased, and the B-B and Ti-B bond lengths all decreased in accordingly. Thus, it was concluded that the ionic and covalent bonds can be strengthened. This could be responsible for causing the enhanced mechanical properties in TiB2. As for the metallicity, the quantity of charges of free-electron transfer from Tis to Ti3p and Ti3d states remained level, leading to no change of electric conductivity in TiB2 under high pressures.

A study of microstructure and wear behaviour of TiB2/Al metal matrix composites

Directory of Open Access Journals (Sweden)

A. Sreenivasan

Full Text Available The present paper deals with the study of microstructure and wear characteristics of TiB2 reinforced aluminium metal matrix composites (MMCs. Matrix alloys with 5, 10 and 15% of TiB2 were made using stir casting technique. Effect of sliding velocity on the wear behaviour and tribo-chemistry of the worn surfaces of both matrix and composites sliding against a EN24 steel disc has been investigated under dry conditions. A pin-on-disc wear testing machine was used to find the wear rate, in which EN24 steel disc was used as the counter face, loads of 10-60N in steps of 10N and speeds of 100, 200, 300, 400 and 500 rpm were employed. The results showed that the wear rate was increased with an increase in load and sliding speed for both the materials. However, a lower wear rate was obtained for MMCs when compared to the matrix alloys. The wear transition from slight to severe was presented at the critical applied loads. The transition loads for the MMCs were much higher than that of the matrix alloy. The transition loads were increased with increase in TiB2 and the same was decreased with the increase of sliding speeds. The SEM and EDS analyses were undertaken to demonstrate the effect of TiB2 particles on the wear mechanism for each conditions.

Performance Factors and Sulfur Tolerance of Metal Supported Solid Oxide Fuel Cells with Nanostructured Ni:GDC Infiltrated Anodes

DEFF Research Database (Denmark)

Nielsen, Jimmi; Sudireddy, Bhaskar Reddy; Hagen, Anke

2015-01-01

at a current load of 0.25Acm-2. The results were compared with literature on the sulfur tolerance of the conventional SOFC Ni/YSZ cermet anode. The comparison in terms of absolute cell resistance increase and relative anode polarization resistance increase indicate, that the nanostructured Ni:GDC MS-SOFC based...... anode is significantly more sulfur tolerant than the conventional Ni/YSZ cermet anode. © 2015 ECS - The Electrochemical Society...

TiB2/Al2O3 ceramic particle reinforced aluminum fabricated by spray deposition

International Nuclear Information System (INIS)

Chen Xing; Yang Chengxiao; Guan Leding; Yan Biao

2008-01-01

Aluminum matrix ceramic particle reinforced composites (AMCs) is a kind of composite with great importance. Aluminum matrix composite reinforced with TiB 2 /Al 2 O 3 ceramic particles was successfully in situ synthesized in Al-TiO 2 -B 2 O 3 system in this paper, using spray deposition with hot-press treatment technique. Five groups of composites with different reinforcement volume contents were prepared and the comparisons of porosity, ultimate tensile strength (UTS), elongation and Brinell hardness (BH) between the composites with and without hot-press treating were carried out. The composite with 21.0% reinforcement volume content was analyzed by X-ray diffraction (XRD), Environmental Scanning Electron Microscope (ESEM), Transmission Electron Microscope (TEM) and Energy Disperse Spectroscopy (EDS). The results revealed the formation and uniform distribution of fine reinforcements in the matrix after hot-press treating, while a new intermetallic phase Al 3 Ti was found besides TiB 2 /Al 2 O 3 ceramic phase

Uranium-Based Cermet Alloys; Cermets a base d'uranium; Metallokeramicheskie splavy na osnove urana; Cermets a base de uranio

Energy Technology Data Exchange (ETDEWEB)

Ivanov, V. E.; Zelenskij, V. F.; Voloshchuk, A. I.; Grishok, V. N. [Fiziko-Tekhnicheskij Institut an USSR, Khar' kov, SSSR (Russian Federation)

1963-11-15

The paper describes certain features of dispersion-hardened uranium-based cermets. As possible hardening materials, consideration was given to UO{sub 2}, UC, Al{sub 2}O{sub 3}, MgO and UBe{sub 13}. Data were obtained on the behaviour of uranium alloys containing the above-mentioned admixtures during creep tests, short-term strength tests and cyclic thermal treatment. The corrosion resistance o f UBe{sub 13}-based uranium alloys was also studied. )author) [French] Les auteurs decrivent certaines proprietes de cermets a base d'uranium, dont la resistance a ete accrue a l'aide de particules dispersees. Les materiaux utilises a cette fin sont notamment: UO{sub 2}, UC, Al{sub 2}O{sub 3}, MgO et UBe{sub 13}. Les auteurs indiquent les donnees obtenues sur le comportement des cermets a l'uranium; durant les essais de fluage, les essais de resistance a court terme et le traitement thermique cyclique, en mentionnant les substances ajoutees. Ils etudient enfin la resistance a la corrosion des cermets d'uranium et UBe{sub 13}. (author) [Spanish] Los autores describen algunas propiedades de los cermets a base de uranio, reforzados por particulas de diversos compuestos en dispersion. En calidad de posibles materiales de refuerzo, ensayaron el UO{sub 2}, el UC, el Al{sub 2}O{sub 3}, el MgO y el UBe{sub 13}. Obtuvieron datos sobre el comportamiento de esas aleaciones en ensayos de fluencia, ensayoe rapidos de resistencia y tratamiento termico ciclico. Por ultimo, estudiaron la resistencia a la corrosion de las aleaciones de uranio a base de UBe{sub 13}. (author) [Russian] Daetsya opisanie nekotorykh svojstv metallokeramicheskikh splavov urana, uprochnennykh dispersionnymi chastitsami. V kachestve vozmozhnykh uprochnyayushchikh materialov izuchalis' UO{sub 2}, UC, Al{sub 2}O{sub 3} , MgO i UBe{sub 13}. Polucheny dannye o povedenii splavov urana s ukazannymi primesyami pri kripovykh ispytaniyakh, pri kratkovremennykh prochnostnykh ispytaniyakh i pri tsiklicheskoj termoobrabotke

Zr-ZrO sub 2 cermet solar coatings designed by modelling calculations and deposited by dc magnetron sputtering

CERN Document Server

Zhang Qi Chu; Lee, K D; Shen, Y G

2003-01-01

High solar performance Zr-ZrO sub 2 cermet solar coatings were designed using a numerical computer model and deposited experimentally. The layer thickness and Zr metal volume fraction for the Zr-ZrO sub 2 cermet solar selective coatings on a Zr or Al reflector with a surface ZrO sub 2 or Al sub 2 O sub 3 anti-reflection layer were optimized to achieve maximum photo-thermal conversion efficiency at 80 deg. C under concentration factors of 1-20 using the downhill simplex method in multi-dimensions in the numerical calculation. The dielectric function and the complex refractive index of Zr-ZrO sub 2 cermet materials were calculated using Sheng's approximation. Optimization calculations show that Al sub 2 O sub 3 /Zr-ZrO sub 2 /Al solar coatings with two cermet layers and three cermet layers have nearly identical solar absorptance, emittance and photo-thermal conversion efficiency that are much better than those for films with one cermet layer. The optimized Al sub 2 O sub 3 /Zr-ZrO sub 2 /Al solar coating film w...

Laser cladding Ni-base composite coating on titanium alloy with pre-placed B4C+NiCoCrAlY

International Nuclear Information System (INIS)

Qingwu Meng; Lin Geng; Zhenzhu Zheng

2005-01-01

Using a CO 2 laser, a process of cladding Ni-base composite coating on Ti6Al4V with pre-placed B 4 C and NiCoCrAlY was studied. A good metallurgical bonding coating without cracks and pores was obtained in reasonable ratio of components and low energy laser process. Morphology and microstructure of the coating were analyzed with OM, XRD, SEM and EDS. It is certain that there was a reaction between B 4 C and Ti during in-situ producing TiB 2 and TiC. The Ni-base composite coating is strengthened with TiB 2 and TiC reinforcement phases. Vickers hardness tester measured that the average microhardness of the coating is HV1200 and it is 3.5 times of the Ti6Al4V substrate. The high hard coating containing several reinforcement phases greatly enhances wear resistance of titanium alloy. (orig.)

Erosion resistance of FeAl-TiB2 and FeAl-WC at room and elevated temperatures

International Nuclear Information System (INIS)

Alman, D.E.; Tylczak, J.H.; Hawk, J.A.

2000-01-01

The resistance of FeAl-40%TiB 2 and FeAl-80%WC cermets to solid particle erosion at 25, 180, 500 and 700 C was evaluated and compared to the behavior of WC-6%Co (Co-90%WC) cemented carbides. Even though the WC-Co contained a higher volume fraction of the hard phase, the erosion rates of the FeAl-cermets were similar in magnitude to the erosion rates of the WC-Co. However, the erosion rates of the FeAl-cermets either were constant (FeAl-TiB 2 ) or decreased (FeAl-WC) with increasing test temperature; whereas, the erosion rates of the WC-Co cemented carbides increased with increasing test temperature. This indicated that once the microstructures of the FeAl-cermets are optimized for wear resistance, these materials might make promising candidates for high-temperature wear applications

Novel Composite Powders with Uniform TiB2 Nano-Particle Distribution for 3D Printing

Directory of Open Access Journals (Sweden)

Mengxing Chen

2017-03-01

Full Text Available It is reported that the ductility and strength of a metal matrix composite could be concurrently improved if the reinforcing particles were of the size of nanometers and distributed uniformly. In this paper, we revealed that gas atomization solidification could effectively disperse TiB2 nanoparticles in the Al alloy matrix due to its fast cooling rate and the coherent orientation relationship between TiB2 particles and α-Al. Besides, nano-TiB2 led to refined equiaxed grain structures. Furthermore, the composite powders with uniformly embedded nano-TiB2 showed improved laser absorptivity. The novel composite powders are well suited for selective laser melting.

Magnetic properties of a cermet on the base of Al2O3

International Nuclear Information System (INIS)

Tien, C.; Charnaya, E.V.; Gropyanov, V.M.; Mikhailova, I.S.; Wur, C.S.; Abramovich, A.A.

2000-01-01

The zero-field-cooled and field-cooled magnetizations, magnetization versus field, and remanent magnetization were measured for a cermet on the base of Al 2 O 3 using a SQUID magnetometer in the temperature range of 2-360 K. It was shown that magnetic properties of the cermet are determined by independent ferromagnetic, paramagnetic and spin-glass contributions. The spin-glass behavior was studied

The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

Science.gov (United States)

Langan, T. J.; Pickens, J. R.

1991-01-01

Weldalite 049, an Al-base Cu-Li-Mg-Ag-Zr alloy, achieves 700 MPa tensile strengths in the near-peak-aged temper in virtue of the nucleation of a T(1)-type platelike strengthening precipitate. Attention is presently given to the possibility that the alloy's modulus could be further increased through the addition of high-modulus TiB2 particles, using the 'XD' process, due to TiB2's good wettability with liquid Al. An 8-percent modulus increase is obtained with 4 vol pct TiB2.

Initial testing of TiB2 and TiC coated limiters in ISX-B

International Nuclear Information System (INIS)

Langley, R.A.; Emerson, R.A.; Whitley, J.B.; Mullendore, A.W.

1980-01-01

Low-Z coatings on graphite substrates have been developed for testing as limiters in the Impurity Study Experiment (ISX-B) tokamak. Laboratory and tokamak testings have been accomplished. The laboratory tests included thermal shock experiments by means of pulsed e-beam irradiation, arcing experiments, and hydrogen and xenon ion erosion experiments. The tokamak testing consisted of ohmically heated plasma exposures with energy depositions up to 10 kJ/discharge on the limiters. The coatings, applied by chemical vapor deposition, consisted of TiB 2 and TiC deposited on POCO graphite substrates. The limiter samples were interchanged through the use of a transfer chamber without atmospheric exposure of the ISX-B tokamak. Limiter samples were baked out in the transfer chamber before use in the tokamak. Provisions for both heating and cooling the limiter during tokamak discharge were made. Initial testing of the limiter samples consisted of exposure to only ohmically heated plasma; subsequent testing will be performed in neutral-beam-heated plasmas having up to 3 MW of injected power. Bulk and surface temperatures of the samples were measured to allow the determination of energy deposition. Extensive plasma and edge diagnostics were used to evaluate the effect of the limiter on the plasma (e.g. vacuum ultraviolet spectrometry to determine plasma impurity concentrations, Thomson scattering to determine Z effective, IR camera to measure limiter surface temperature, and laser fluorescence spectrometry to determine neutral impurity concentration and velocity distribution in the limiter region). (orig.)

Effect of Mo2C/(Mo2C + WC) weight ratio on the microstructure and mechanical properties of Ti(C,N)-based cermet tool materials

International Nuclear Information System (INIS)

Xu, Qingzhong; Zhao, Jun; Ai, Xing; Qin, Wenzhen; Wang, Dawei; Huang, Weimin

2015-01-01

To optimize the Mo 2 C content in Ti(C,N)-based cermet tool materials used for cutting the high-strength steel of 42CrMo (AISI 4140/4142 steel), the cermets with different Mo 2 C/(Mo 2 C + WC) weight ratios were prepared. And the microstructure and mechanical properties of cermets were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD) and measurements of transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K IC ). The results indicate that the Mo 2 C/(Mo 2 C + WC) ratios have great influences on the microstructure features and mechanical properties of Ti(C,N)-based cermets. When the Mo 2 C/(Mo 2 C + WC) ratio increases, the Ti(C,N) grains become finer with smaller black cores surrounded by thinner rims, and the structure of cermets tends to be more compact with smaller binder mean free path. Owing to the medium grains and moderate rims, the cermets with a Mo 2 C/(Mo 2 C + WC) ratio of 0.4 exhibit better mechanical properties, and can be chosen as the tool material for machining 42CrMo steel due to the lower Mo content. - Highlights: • Mo 2 C/(Mo 2 C + WC) ratios affect microstructure and mechanical properties of cermets. • Grains become fine and structure of cermets tends to be compact with raised Mo 2 C. • The cermets with a Mo 2 C/(Mo 2 C + WC) ratio of 0.4 can be used to machine 42CrMo steel

Enhancing charge transfer kinetics by nanoscale catalytic cermet interlayer.

Science.gov (United States)

An, Jihwan; Kim, Young-Beom; Gür, Turgut M; Prinz, Fritz B

2012-12-01

Enhancing the density of catalytic sites is crucial for improving the performance of energy conversion devices. This work demonstrates the kinetic role of 2 nm thin YSZ/Pt cermet layers on enhancing the oxygen reduction kinetics for low temperature solid oxide fuel cells. Cermet layers were deposited between the porous Pt cathode and the dense YSZ electrolyte wafer using atomic layer deposition (ALD). Not only the catalytic role of the cermet layer itself but the mixing effect in the cermet was explored. For cells with unmixed and fully mixed cermet interlayers, the maximum power density was enhanced by a factor of 1.5 and 1.8 at 400 °C, and by 2.3 and 2.7 at 450 °C, respectively, when compared to control cells with no cermet interlayer. The observed enhancement in cell performance is believed to be due to the increased triple phase boundary (TPB) density in the cermet interlayer. We also believe that the sustained kinetics for the fully mixed cermet layer sample stems from better thermal stability of Pt islands separated by the ALD YSZ matrix, which helped to maintain the high-density TPBs even at elevated temperature.

The investigation of dependences of mechanical and electronic properties of TiB2 on pressure using the first-principles method

International Nuclear Information System (INIS)

Wang, Mingliang

2014-01-01

This work studied the dependences of the mechanical and electronic properties of TiB 2 on pressures using the first-principles method, based on the density functional theory. The results showed that pressure has a profound impact on the structural, mechanical and electronic properties of TiB 2 . The calculated structural and mechanical parameters (i.e. bulk modulus, shear modulus, Young’s modulus, Poisson’s ratio, and Debye temperature) were in good agreement with both the available experimental and theoretical results at zero pressure. In addition, the mechanical parameters presented linearly increasing dependences on external pressure. Through the analysis of the density of states and Mulliken charges, the interlayer bonding in TiB 2 should be formed in a complex manner. There were three origins for the interlayer interactions between the B and Ti atomic layers: (a) planar Bsp 2 covalent bonding of moderate hybridizing with the Ti3d state −9.94 eV of the bonding state; (b) strong B2p and Ti3d hybridization of covalent bonding at −3.13 eV of the bonding state; (c) ionic bonding between Ti and B atoms. These interactions between the B and Ti interlayers determined the high hardness and high melting point of TiB 2 . As the pressures elevated, the charge transfer between Ti and B atoms increased, and the B–B and Ti–B bond lengths all decreased in accordingly. Thus, it was concluded that the ionic and covalent bonds can be strengthened. This could be responsible for causing the enhanced mechanical properties in TiB 2 . As for the metallicity, the quantity of charges of free-electron transfer from Tis to Ti3p and Ti3d states remained level, leading to no change of electric conductivity in TiB 2 under high pressures. (paper)

Oxidation-resistant cermet

Science.gov (United States)

Phillips, W. M.

1977-01-01

Chromium metal alloys and chromium oxide ceramic are combined to produce cermets with oxidation-resistant properties. Application of cermets includes use in hot corrosive environments requiring strong resistive materials.

Fundamentals of liquid phase for modern cermets and functionally graded cemented carbonitrides (FGCC)

International Nuclear Information System (INIS)

Chen, L.; Lengauer, W.; Ettmayer, P.; Dreyer, K.; Daub, H.W.; Kassel, D.

2001-01-01

Metallurgical reactions and microstructure developments during sintering of modern cermets and functionally graded cemented carbonitrides (FGCC) were investigated by modern thermal and analytical methods such as mass spectrometer (MS), differential thermal analysis (DTA), differential scanning calorimeter (DSC), dilatometer (DIL), microscopy and analytical electronic microscopy with energy dispersive spectrometer (EDS). The complex phase reactions and phase equilibrium in the multi-component system Ti/Mo/W/Ta/Nb/C,N-Co/Ni were studied. The melting behaviors in the systems of TiC-WC/MoC-Ni/Co, TiC-TiN-WC-Co and TiCN-TaC-WC-Co have been established. By better understanding of the mechanisms that govern the sintering processing and metallurgical reactions, new cermets and different types of functionally graded cemented carbonitrides (FGCC) with desired microstructures and properties were developed and fabricated. (author)

Ni-YSZ solid oxide fuel cell anode behavior upon redox cycling based on electrical characterization

DEFF Research Database (Denmark)

Klemensø, Trine; Mogensen, Mogens Bjerg

2006-01-01

Ni-YSZ cermets are a prevalent material used for solid oxide fuel cells. However, the cermet degrades upon redox cycling. The degradation is related to microstructural changes, but knowledge of the mechanisms has been limited. DC conductivity measurements were performed on cermets and cermets...

Simulation of a silicon neutron detector coated with TiB2 absorber

International Nuclear Information System (INIS)

Krapohl, D; Nilsson, H-E; Petersson, S; Slavicek, T; Thungström, G; Pospisil, S

2012-01-01

Neutron radiation cannot be directly detected in semiconductor detectors and therefore needs converter layers. Planar clean-room processing can be used in the manufacturing process of semiconductor detectors with metal layers to produce a cost-effective device. We used the Geant4 Monte-Carlo toolkit to simulate the performance of a semiconductor neutron detector. A silicon photo-diode was coated with vapour deposited titanium, aluminium thin films and a titaniumdiboride (TiB 2 ) neutron absorber layer. The neutron capture reaction 10B(n, alpha)7Li is taken advantage of to create charged particles that can be counted. Boron-10 has a natural abundance of about SI 19.8%. The emitted alpha particles are absorbed in the underlying silicon detector. We varied the thickness of the converter layer and ran the simulation with a thermal neutron source in order to find the best efficiency of the TiB 2 converter layer and optimize the clean room process.

Cermets from molten metal infiltration processing

Science.gov (United States)

Landingham, Richard Lee

2012-09-18

New cermets with improved properties and applications are provided. These new cermets have lower density and/or higher hardness than B4C cermet. By incorporating other new ceramics into B4C powders or as a substitute for B4C, lower densities and/or higher hardness cermets result. The ceramic powders have much finer particle size than those previously used which significantly reduces grain size of the cermet microstructure and improves the cermet properties.

In situ preparation of (TiB + TiC + Nd2O3)/Ti composites by powder metallurgy

International Nuclear Information System (INIS)

Lu Junqiang; Qin Jining; Lu Weijie; Liu Yang; Gu Jiajun; Zhang Di

2009-01-01

Titanium matrix composites reinforced with multiple ceramic particulates TiB, TiC and Nd 2 O 3 were prepared by powder metallurgy utilizing the chemical reactions among Ti, B 4 C, NdB 6 and oxygen in Ti powder. The thermodynamic feasibility of the in situ reaction has been calculated. The phases were identified by X-ray diffraction (XRD). The result shows that multiple ceramic phases TiB, TiC and Nd 2 O 3 particulates have been synthesized. The microstructures were examined by means of optical microscopy (OM), scanning electron microscopy (SEM), backscattered electron microscopy and transmission electron microscope (TEM). The results show that the reinforcements are distributed uniformly in the matrix alloy and grow in different shapes. TiB grows in needle shape; TiC and Nd 2 O 3 grow in equiaxed or near-equiaxed shapes. The addition of NdB 6 is beneficial to grain refinement, grain-boundary purification and porosity reduction

Oxidation behaviors of the TiNi/Ti_2Ni matrix composite coatings with different contents of TaC addition fabricated on Ti6Al4V by laser cladding

International Nuclear Information System (INIS)

Lv, Y.H.; Li, J.; Tao, Y.F.; Hu, L.F.

2016-01-01

The TiNi/Ti_2Ni matrix composite coatings were fabricated on Ti6Al4V by laser cladding the mixtures of NiCrBSi and different contents of TaC (0 wt%, 5 wt%, 15 wt%, 30 wt% and 40 wt%). Scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffractometry (XRD) were used to examine the microstructures of the coatings. Oxidation behaviors of these coatings were also investigated at 800 °C for 50 h in air. The results showed that the coating without TaC addition was mainly composed of TiNi/Ti_2Ni as the matrix and TiC/TiB_2/TiB as the reinforcement. TaC was dissolved completely and precipitated again during laser cladding. Ta and C from the added TaC mainly existed as the solute atoms in the solid solutions of TiC, TiB_2 and TiB in the coatings with TaC addition. The addition of TaC refined the microstructures of the coatings. In the oxidation test, the oxidation process was divided into the violent oxidation stage and the slow oxidation stage. The oxidation rates of the substrate and the coatings with different contents of TaC (0, 5, 15, 30, 40 wt%) were 0.644, 0.287, 0.173, 0.161, 0.223 and 0.072 mg cm"−"2 h"−"1 in the first stage, 0.884, 0.215, 0.136, 0.126, 0.108 and 0.040 mg"2 cm"−"4 h"−"1 in the second stage, respectively. The weight gain of these samples were 6.70, 3.30, 2.86, 2.64, 2.41 and 1.69 mg cm"−"2, respectively after the whole oxidation test. The oxidation film formed on the surface of the coating without TaC addition mainly consisted of TiO_2, Al_2O_3, and a small amount of NiO, Cr_2O_3 and SiO_2. Moreover, Ta_2O_5 was also formed on the surfaces of these coatings with different contents of TaC. The oxides formed during the oxidation test were supposed to be responsible for the improvement in oxidation resistance of these coatings. - Highlights: • The composite coatings with TaC addition were fabricated on Ti6Al4V by laser cladding. • Effect of TaC addition on microstructural evolution of the coatings was

TEM Characterization and Properties of Cu-1 wt.% TiB2 Nanocomposite Prepared by Rapid Solidification and Subsequent Heat Treatment

Directory of Open Access Journals (Sweden)

M. Sobhani

2012-12-01

Full Text Available Copper matrix composite reinforced by 1wt.% TiB2 particles was prepared using in situ reaction of Cu-1.4wt.% Ti and Cu-0.7wt.% B by rapid solidification and subsequent heat treatment for 1-20 hrs at 900ºC. High-resolution transmission electron microscopy (HRTEM characterization showed that primary TiB2 particles were formed in liquid copper. Heat treatment of as-solidified samples led to the formation of secondary TiB2 particles via spinodal decomposition of titanium-rich zone inside the grains. Mechanical properties (after 50% reduction in area as well as electrical conductivity of composite were evaluated after heat treatment and were compared with those of pure copper. The results indicated that, due to the formation of secondary TiB2 particles in the matrix, electrical conductivity increased along with hardness up to 10 hrs of heat treatment and reached 65% IACS and 155 HV, respectively. Moreover, the maximum ultimate (i.e. 580 MPa and yield (i.e. 555 MPa strengths of composite were achieved at this time.

Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

Directory of Open Access Journals (Sweden)

Heikki SARJAS

2012-03-01

Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

Superconducting cermets

International Nuclear Information System (INIS)

Goyal, A.; Funkenbusch, P.D.; Chang, G.C.S.; Burns, S.J.

1988-01-01

Two distant classes of superconducting cermets can be distinguished, depending on whether or not a fully superconducting skeleton is established. Both types of cermets have been successfully fabricated using non-noble metals, with as high as 60wt% of the metal phase. The electrical, magnetic and mechanical behavior of these composites is discussed

Cermets based on rhenium and rare earth element oxides

International Nuclear Information System (INIS)

Varfolomeev, M.B.; Velichko, A.V.; Zajtseva, L.L.; Shishkov, N.V.

1977-01-01

The reduction of perrhenates of rare earth elements and of yttrium by hydrogen and the subsequent sintering have yielded cermets based on rhenium and rare earth element oxides inherent in which are more disperse and homogeneous structures than those of the ''molecular'' rare earth element-Tc cermets. The dispersity of cermets increases in the rare earth elements series from La to Lu. The microhardness of the Re phase in cermets is 490 kgf/mm 2 ; the total microhardness of a cermet is substantially higher

Nickel/Yttria-stabilised zirconia cermet anodes for solid oxide fuel cells

NARCIS (Netherlands)

Primdahl, Søren

1999-01-01

This thesis deals with the porous Ni/yttria-stabilized zirconia (YSZ) cermet anode on a YSZ electrolyte for solid oxide fuel cells (SOFC). Such anodes are predominantly operated in moist hydrogen at 700°C to 1000°C, and the most important technological parameters are the polarization resistance and

Effect of Mechanical Activation on the In Situ Formation of TiB2 Particulates in the Powder Mixture of TiH2 and FeB

Directory of Open Access Journals (Sweden)

Huynh X.-K.

2017-06-01

Full Text Available The in situ formation of TiB2 particulates via an interface reaction between Ti and FeB powders was studied. The effects of mechanical activation by high-energy milling on the decomposition of TiH2 and the interface reactions between Ti and FeB powders to form TiB2 were investigated. Powder mixtures were fabricated using planetary ball-milling under various milling conditions. The specific ball-milling energy was calculated from the measured electrical power consumption during milling process. High specific milling energy (152.6 kJ/g resulted in a size reduction and homogeneous dispersion of constituent powders. This resulted in a decrease in the decomposition temperature of TiH2 and an increase in the formation reaction of TiB2 particulates in the Fe matrix, resulting in a homogeneous microstructure of nanoscale TiB2 evenly distributed within the Fe matrix. In contrast, the powder mixture milled with low specific milling energy (36.5 kJ/g showed an inhomogeneous microstructure composed of relatively large Fe-Fe2B particles surrounded by a thin layer of Fe-TiB2 within a finely dispersed Fe-TiB2 matrix region.

Microstructure and mechanical properties investigation of in situ TiB2 and ZrB2 reinforced Al-4Cu composites

Science.gov (United States)

Lutfi Anis, Ahmad; Ramli, Rosmamuhammadani; Darham, Widyani; Zakaria, Azlan; Talari, Mahesh Kumar

2016-02-01

Conventional Al-Cu alloys exhibit coarse grain structure leading to inferior mechanical properties in as-cast condition. Expensive thermo-mechanical treatments are needed to improve microstructure and corresponding mechanical properties. In situ Al-based composites were developed to improve mechanical properties by dispersion strengthening and grain refinement obtained by the presence of particulates in the melt during solidification. In this work Al-4Cu - 3TiB2 and Al-4Cu-3ZrB2 in situ composites were prepared by liquid casting method. XRD, electron microscopy and mechanical tests were performed on suitably sectioned and metallographically prepared surfaces to investigate the phase distribution, hardness and tensile properties. It was found that the reinforcement particles were segregated along the grain boundaries of Al dendrites. Tensile fracture morphology for both Al-4Cu - 3TiB2 and Al-4Cu-3ZrB2 were analyzed and compared to determine the fracture propagation mechanism in the composites. Al-4Cu-3ZrB2 in situ composites displayed higher strength and hardness compared to Al-4Cu-3TiB2 which could be ascribed to the stronger interfacial bonding between the Al dendrites and ZrB2 particulates as evidenced from fractographs.

A statistical analysis on erosion wear behaviour of A356 alloy reinforced with in situ formed TiB2 particles

International Nuclear Information System (INIS)

Kumar, S.; Subramanya Sarma, V.; Murty, B.S.

2008-01-01

Solid particle erosion wear behaviour of A356 and A356/TiB 2 in situ composites has been studied. A356 alloy reinforced with in situ TiB 2 particles was fabricated by the reaction of halide salts with aluminium melt and the formation of Al 3 Ti brittle phase is completely suppressed. The composites show good grain refinement of α-Al and modification of eutectic Si. These in situ composites show high hardness and better erosion resistance than the base alloy. Though the sizes of in situ formed TiB 2 reinforcement particles are smaller than the erodent SiC particles, TiB 2 particles are able to effectively resist the erodent particles. Design of experiment has been used to run the solid particle erosion experiment. An attempt has also been made to develop a mathematical model by using regression analysis. Analysis of variance (ANOVA) technique is applied to check the validity of the developed model. Student's t-test is utilized to find out the significance of factors. The wear mechanism has been studied by analyzing the surface of the worn specimen using scanning electron microscopy and energy dispersive X-ray microanalysis

Effect of Mo{sub 2}C/(Mo{sub 2}C + WC) weight ratio on the microstructure and mechanical properties of Ti(C,N)-based cermet tool materials

Energy Technology Data Exchange (ETDEWEB)

Xu, Qingzhong; Zhao, Jun, E-mail: zhaojun@sdu.edu.cn; Ai, Xing; Qin, Wenzhen; Wang, Dawei; Huang, Weimin

2015-11-15

To optimize the Mo{sub 2}C content in Ti(C,N)-based cermet tool materials used for cutting the high-strength steel of 42CrMo (AISI 4140/4142 steel), the cermets with different Mo{sub 2}C/(Mo{sub 2}C + WC) weight ratios were prepared. And the microstructure and mechanical properties of cermets were investigated by scanning electron microscope (SEM), X-ray diffraction (XRD) and measurements of transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K{sub IC}). The results indicate that the Mo{sub 2}C/(Mo{sub 2}C + WC) ratios have great influences on the microstructure features and mechanical properties of Ti(C,N)-based cermets. When the Mo{sub 2}C/(Mo{sub 2}C + WC) ratio increases, the Ti(C,N) grains become finer with smaller black cores surrounded by thinner rims, and the structure of cermets tends to be more compact with smaller binder mean free path. Owing to the medium grains and moderate rims, the cermets with a Mo{sub 2}C/(Mo{sub 2}C + WC) ratio of 0.4 exhibit better mechanical properties, and can be chosen as the tool material for machining 42CrMo steel due to the lower Mo content. - Highlights: • Mo{sub 2}C/(Mo{sub 2}C + WC) ratios affect microstructure and mechanical properties of cermets. • Grains become fine and structure of cermets tends to be compact with raised Mo{sub 2}C. • The cermets with a Mo{sub 2}C/(Mo{sub 2}C + WC) ratio of 0.4 can be used to machine 42CrMo steel.

Experimental Investigation on Mechanical and Turning Behavior of Al 7075/x% wt. TiB2-1% Gr In Situ Hybrid Composite

Directory of Open Access Journals (Sweden)

K. R. Ramkumar

2015-01-01

Full Text Available The present research work involves the study of AA 7075-TiB2-Gr in situ composite through stir casting route. This in situ method involves formation of reinforcements within the matrix by the chemical reaction of two or more compounds which also produces some changes in the matrix material within the vicinity. Titanium Diboride (TiB2 and graphite were the reinforcement in a matrix of AA 7075 alloy. The composite was prepared with the formation of the reinforcement inside the molten matrix by adding salts of Potassium Tetrafluoroborate (KBF4 and Potassium Hexafluorotitanate (K2TiF6. The samples were taken under casted condition and the properties of the composite were tested by conducting characterization using X-ray diffraction (XRD, hardness test, flexural strength by using three-point bend test, scanning electron microscope (SEM, optical microstructure, grain size analysis, and surface roughness. It was found that good/excellent mechanical properties were obtained in AA 7075-TiB2-Gr reinforced in situ hybrid composite compared to alloy due to particulate strengthening of ceramic particles of TiB2 in the matrix. Further, Al 7075-3% TiB2-1% Gr hybrid in situ composite exhibited improved machinability over the alloy and composites due to self-lubricating property given by the Gr particles in the materials.

Evaluation of Residual Stress Distribution and Relaxation on In Situ TiB2/7050 Al Composites

Directory of Open Access Journals (Sweden)

Kunyang Lin

2018-04-01

Full Text Available Interior residual stresses induced by quenching may cause distortion during subsequent machining processes. Hence, various strategies have been employed to relieve the interior residual stress, such as stretching, post treatment, and other techniques. In this study, the stress distribution inside TiB2/7050 Al composite extrusions was investigated and the effects of different methods on relieving the quenching-induced stress were compared. Firstly, three TiB2/7050 Al composite extrusions were treated by stretching, stretching and heat treatment, and stretching and cold treatment processes, respectively. Then, the multiple-cut contour method was employed to assess the residual stresses in the three workpieces. Experimental results indicate that the interior stress of TiB2/7050 Al composite extrusions after stretching ranges from −89 MPa to +55 MPa, which is larger than that in 7050 aluminum alloy, which ranges from −25 Pa to +25 MPa. The heat treatment performs better than the cold treatment to reduce the post-stretching residual stress, with a reduction of 23.2–46.4% compared to 11.3–40.8%, respectively. From the stress map, it is found that the stress distribution after the heat treatment is more uniform compared with that after the cold treatment.

Direct metal brazing to cermet feedthroughs

International Nuclear Information System (INIS)

Hopper, A.C. Jr.

1984-01-01

An improved method for brazing metallic components to a cermet surface in an alumina substrate eliminates the prior art metallized layer over the cermet via and adjoining alumina surfaces. Instead, a nickel layer is applied over the cermet surface only and metallic components are brazed directly to this nickel coated cermet surface. As a result, heretofore unachievable tensile strength joints are produced. In addition, cermet vias with their brazed metal components can be spaced more closely in the alumina substrate because of the elimination of the prior art metallized alumina surfaces

Process for fabrication of cermets

Science.gov (United States)

Landingham, Richard L [Livermore, CA

2011-02-01

Cermet comprising ceramic and metal components and a molten metal infiltration method and process for fabrication thereof. The light weight cermets having improved porosity, strength, durability, toughness, elasticity fabricated from presintered ceramic powder infiltrated with a molten metal or metal alloy. Alumina titanium cermets biocompatible with the human body suitable for bone and joint replacements.

Cermets for high level waste containment

International Nuclear Information System (INIS)

Aaron, W.S.; Quinby, T.C.; Kobisk, E.H.

1978-01-01

Cermet materials are currently under investigation as an alternate for the primary containment of high level wastes. The cermet in this study is an iron--nickel base metal matrix containing uniformly dispersed, micron-size fission product oxides, aluminosilicates, and titanates. Cermets possess high thermal conductivity, and typical waste loading of 70 wt % with volume reduction factors of 2 to 200 and low processing volatility losses have been realized. Preliminary leach studies indicate a leach resistance comparable to other candidate waste forms; however, more quantitative data are required. Actual waste studies have begun on NFS Acid Thorex, SRP dried sludge and fresh, unneutralized SRP process wastes

Performance Factors and Sulfur Tolerance of Metal Supported Solid Oxide Fuel Cells with Nanostructured Ni:GDC Infiltrated Anodes

DEFF Research Database (Denmark)

Nielsen, Jimmi; Sudireddy, Bhaskar Reddy; Hagen, Anke

2016-01-01

galvanostatic operation at a current load of 0.25 Acm−2. The results were compared with literature on the sulfur tolerance of conventional SOFC Ni/YSZ cermet anode. The comparison in terms of absolute cell resistance increase and relative anode polarization resistance increase indicates, that the nanostructured...... Ni:GDC MS-SOFC based anode is significantly more sulfur tolerant than the conventional Ni/YSZ cermet anode. Furthermore, it was shown that the believed extension of the electrochemical three-phase-boundary reaction zone in the presence of GDC must be very limited and cannot account for the higher...

Specific heat measurements of TiB2 and 6LiF from 0.5 to 30 K

International Nuclear Information System (INIS)

Lang, Brian E.; Donaldson, Marcus H.; Woodfield, Brian F.; Burger, Arnold; Roy, Utupal N.; Lamberti, Vincent; Bell, Zane W.

2005-01-01

The specific heats of TiB 2 and 6 LiF have been measured from 0.5 to 30 K as part of a larger project in the construction of a neutron spectrometer. For this application, the measured specific heats were used to extrapolate the specific heats down to 0.1 K with lattice, electronic, and Schottky equations for the respective samples. The resultant specific heat values at 0.1 K for TiB 2 and 6 LiF are 4.08 x 10 -4 ± 0.27 x 10 -4 J/K/mol and 9.19 x 10 -9 ± 0.15 x 10 -9 J/K/mol, respectively

Iron-iron boride cermets - new P/M matrix composites

International Nuclear Information System (INIS)

Klimek, L.; Nowacki, J.

1993-01-01

Possibilities of producing Fe-Fe 2 B cermets as a result of sintering pure elements Fe and B in a vacuum have been analysed. Attempts of sintering in the solid phase and with the participation of the liquid phase - the Fe-Fe 2 B eutectic have been made. Various investigation of the cermets allowed determination of their structure as well as description of the kinetics of quantitative changes in phase proportions while sintering them. It has been found that its structure varies widely depending on sintering parameters and composition of the sinter. Measurements of Fe-Fe 2 B cermet hardness and wear during dry friction have shown distinct advantages of the cermets under investigation as constructional materials. (author). 10 refs, 6 figs

Iron-iron boride cermets - new P/M matrix composites

Energy Technology Data Exchange (ETDEWEB)

Klimek, L.; Nowacki, J. [Politechnika Lodzka, Lodz (Poland)

1993-12-31

Possibilities of producing Fe-Fe{sub 2}B cermets as a result of sintering pure elements Fe and B in a vacuum have been analysed. Attempts of sintering in the solid phase and with the participation of the liquid phase - the Fe-Fe{sub 2}B eutectic have been made. Various investigation of the cermets allowed determination of their structure as well as description of the kinetics of quantitative changes in phase proportions while sintering them. It has been found that its structure varies widely depending on sintering parameters and composition of the sinter. Measurements of Fe-Fe{sub 2}B cermet hardness and wear during dry friction have shown distinct advantages of the cermets under investigation as constructional materials. (author). 10 refs, 6 figs.

Effect of V content on the microstructure and mechanical properties of Mo2FeB2 based cermets

International Nuclear Information System (INIS)

Yu, Haizhou; Zheng, Yong; Liu, Wenjun; Zheng, Jianzhi; Xiong, Weihao

2010-01-01

Four series of cermets with V content between 0 and 7.5 wt.% in 2.5 wt.% increments were studied by scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX) and X-ray diffractometry (XRD). The transverse rupture strength (TRS), hardness (HRA) and fracture toughness (K IC ) were also measured. It was found that the grain size was affected by the V content. The cermets with 2.5 wt.% V addition exhibited the smallest grain size. An increasing V content decreased the wettability of the binder on the Mo 2 FeB 2 hard phase, and accordingly resulted in the increase of porosity and aggregation of ceramic grains. EDS results showed that V addition occurred primarily in the hard phase, with a little amount in the Fe alloy binder. In addition, the content of Mo element in the binder decreased with increasing V content. The cermets with 2.5 wt.% V addition showed the highest TRS, hardness and fracture toughness of 2350 MPa, HRA 90.6 and 15.1 MPa m 1/2 , respectively.

Heterogeneous nucleation of solid Al from the melt by TiB2 and Al3Ti: An ab initio molecular dynamics study

KAUST Repository

Wang, Junsheng; Horsfield, Andrew; Lee, Peter D.; Schwingenschlö gl, Udo

2010-01-01

The nucleation of solid Al from the melt by TiB2 is well established and is believed to involve the formation of Al3Ti. Since the atomic-scale mechanisms involved are not fully understood, we look to computer simulation to provide insight. As there is an absence of suitable potentials for all of this complex system we have performed large-scale density-functional-theory molecular dynamics simulations of the nucleation of solid Al from the melt on TiB2 and Al3Ti substrates at undercoolings of around 2 K. Using periodic boundary conditions, we find limited ordering and no signs of incipient growth in the liquid Al close to the B-terminated surface of TiB2. By contrast, we see fcc-like ordering near the Ti-terminated surface, with growth being frustrated by the lattice mismatch between bulk Al and the TiB2 substrate. The Al interatomic distances at the Ti-terminated surface are similar to distances found in Al3Ti; we suggest that the layer encasing TiB2 observed experimentally may be strained Al on a Ti-terminated surface rather than Al3Ti. For the Al3Ti substrate, fcc-like structures are observed on both sides which extend rapidly into the melt. Periodic boundaries introduce unphysical stresses which we removed by introducing a vacuum region to separate the liquid from the solid at one of the interfaces. We see ordering in the Al on both the B-terminated (0001) surface of TiB2, and on Al3Ti(112), with the ordering able to be stronger on the Al3Ti substrate. However, we cannot draw strong conclusions as these simulations need more time to allow long-ranged fluctuations in the liquid Al to dampen out. The huge computational cost restricted the range and duration of simulations that was possible.

Heterogeneous nucleation of solid Al from the melt by TiB2 and Al3Ti: An ab initio molecular dynamics study

KAUST Repository

Wang, Junsheng

2010-11-16

The nucleation of solid Al from the melt by TiB2 is well established and is believed to involve the formation of Al3Ti. Since the atomic-scale mechanisms involved are not fully understood, we look to computer simulation to provide insight. As there is an absence of suitable potentials for all of this complex system we have performed large-scale density-functional-theory molecular dynamics simulations of the nucleation of solid Al from the melt on TiB2 and Al3Ti substrates at undercoolings of around 2 K. Using periodic boundary conditions, we find limited ordering and no signs of incipient growth in the liquid Al close to the B-terminated surface of TiB2. By contrast, we see fcc-like ordering near the Ti-terminated surface, with growth being frustrated by the lattice mismatch between bulk Al and the TiB2 substrate. The Al interatomic distances at the Ti-terminated surface are similar to distances found in Al3Ti; we suggest that the layer encasing TiB2 observed experimentally may be strained Al on a Ti-terminated surface rather than Al3Ti. For the Al3Ti substrate, fcc-like structures are observed on both sides which extend rapidly into the melt. Periodic boundaries introduce unphysical stresses which we removed by introducing a vacuum region to separate the liquid from the solid at one of the interfaces. We see ordering in the Al on both the B-terminated (0001) surface of TiB2, and on Al3Ti(112), with the ordering able to be stronger on the Al3Ti substrate. However, we cannot draw strong conclusions as these simulations need more time to allow long-ranged fluctuations in the liquid Al to dampen out. The huge computational cost restricted the range and duration of simulations that was possible.

Cutting performance of TiCN–HSS cermet in dry machining

OpenAIRE

Canteli Fernández, José Antonio; Cantero Guisández, José Luis; Marín, N.C.; Gómez, B.; Gordo Odériz, Elena; Miguélez, Henar

2010-01-01

This work is focused on the cutting performance of a new cermet based on high-speed steel (HSS) matrix with hard phase TiCN. The processing route to manufacture the cermet M2+ 50 vol.% TiCN is described. Orthogonal cutting tests, carried out in a lathe showed the ability of the new cermet to achieve turning operations, showing reasonably wear resistance performing dry cutting operations. Tool life was significantly increased, when the cermet was compared with the reference materia...

Occlusal glass ionomer cermet, resin sandwich and amalgam restorations: a 2-year clinical study.

Science.gov (United States)

Lidums, A; Wilkie, R; Smales, R

1993-08-01

This study compared the clinical behavior of a glass ionomer silver cermet (Ketac-Silver), a posterior resin composite (Visio-Molar) used with the "sandwich" technique, and a high-copper amalgam (Dispersalloy) for restoring conventional Class I occlusal cavity preparations. Two dentists placed 116 restorations in the posterior permanent teeth of 35 adults treated at a dental hospital. Restorations were assessed at 6-month intervals over 2 years for bulk loss of material and occlusal wear, surface voids, roughness and cracking, surface and marginal staining, and marginal fracture. Losses of material and surface voids were obvious with the cermet material, with surface crazing or cracking being present in 33% of the restorations. The cermet cannot be recommended as a long-term permanent restorative material if the restorations are likely to be subjected to heavy occlusal stresses and abrasive wear.

Microstructure and properties of multiphase sintered cermets Fe-Fe{sub 2}B; Mikrostruktura i wlasnosci spiekanych reakcyjnie cermetali Fe-Fe{sub 2}B

Energy Technology Data Exchange (ETDEWEB)

Nowacki, J. [Wydzial Inzynierii Materialowej, Politechnika Szczecinska, Szczecin (Poland); Klimek, L. [Instytut Inzynierii Materialowej i Technik Bezwiorowych, Politechnika Lodzka, Lodz (Poland)

1998-12-31

The process of multiphase sintering of iron in the vacuum has been analysed. As a result of the process iron-iron boride cermets have been produced. Fe-Fe{sub 2}B cermets were obtained as a result of sintering of the Fe and B pure elements in the vacuum. Attemps at sintering in the solid phase and with the participation of the liquid phase, the Fe-Fe{sub 2}B eutectic, have been made. Metallographic qualitative and quantitative studies, X-ray structural qualitative and qauantitative analysis allowed to determine the structure of Fe{sub 2}B cermets, as well as a description of the kinetics of quantitative changes in phase proportions in the course of sintering. It has been found that their structure varies widely depending on sintering parameters and the composition of the sinters. Measurements of the Fe-Fe{sub 2}B cermets hardness and measurements on wear during dry friction by the pin-on-disc method have shown distinct advantages of the cermets as a modern constructional materials. The hardness of Fe-Fe{sub 2}B cermets, depending on their chemical composition and sintering parameters, ranges widely from 150 to 1500 HV, and their resistance to wear is comparable to that of diffusively boronized steels. FeFe{sub 2}B cermets are a composite material in which iron boride, Fe{sub 2}B, with a hardness of about 1800 HV plays the role of the reinforcement,while iron-iron boride, Fe-Fe{sub 2}B, with a hardness of about 500 HV plays the role of matrix. The eutectic in the spaces between iron boride grains is composed of boron solid solution plates in iron with a hardness of arround 250 HV, and iron boride, Fe{sub 2}B, plates with a hardness of approximaly 1800 HV. The combination of such different materials, a hard reinforcement and a relatively plastic matrix produces favourable properties of the cermet thus produced high hardness (1500 HV) constant over whole cross section of the material, resistance of abrasive wear and acceptable ductility. The properties mentioned above

Cermet-fueled reactors for advanced space applications

International Nuclear Information System (INIS)

Cowan, C.L.; Palmer, R.S.; Taylor, I.N.; Vaidyanathan, S.; Bhattacharyya, S.K.; Barner, J.O.

1987-12-01

Cermet-fueled nuclear reactors are attractive candidates for high-performance advanced space power systems. The cermet consists of a hexagonal matrix of a refractory metal and a ceramic fuel, with multiple tubular flow channels. The high performance characteristics of the fuel matrix come from its high strength at elevated temperatures and its high thermal conductivity. The cermet fuel concept evolved in the 1960s with the objective of developing a reactor design that could be used for a wide range of mobile power generating sytems, including both Brayton and Rankine power conversion cycles. High temperature thermal cycling tests for the cermet fuel were carried out by General Electric as part of the 710 Project (General Electric 1966), and by Argonne National Laboratory in the Direct Nuclear Rocket Program (1965). Development programs for cermet fuel are currently under way at Argonne National Laboratory and Pacific Northwest Laboratory. The high temperature qualification tests from the 1960s have provided a base for the incorporation of cermet fuel in advanced space applications. The status of the cermet fuel development activities and descriptions of the key features of the cermet-fueled reactor design are summarized in this paper

A novel fabrication technology of in situ TiB2/6063Al composites: High energy ball milling and melt in situ reaction

International Nuclear Information System (INIS)

Zhang, S.-L.; Yang, J.; Zhang, B.-R.; Zhao, Y.-T.; Chen, G.; Shi, X.-X.; Liang, Z.-P.

2015-01-01

Highlights: • This paper presents a novel technology to fabricate the TiB 2 /6063Al composites. • The novel technology decreases in situ reaction temperature and shortens the time. • The reaction mechanism of in situ reaction at the low temperature is discussed. • Effect of ball milling time and in situ reaction time on the composites is studied. - Abstract: TiB 2 /6063Al matrix composites are fabricated from Al–TiO 2 –B 2 O 3 system by the technology combining high energy ball milling with melt in situ reaction. The microstructure and tensile properties of the composites are investigated by XRD, SEM, EDS, TEM and electronic tensile testing. The results indicate that high energy ball milling technology decreases the in situ reaction temperature and shortens the reaction time for Al–TiO 2 –B 2 O 3 system in contrast with the conventional melt in situ synthesis. The morphology of in situ TiB 2 particles is exhibited in irregular shape or nearly circular shape, and the average size of the particles is less than 700 nm, thereinto the minimum size is approximately 200 nm. In addition, the morphology and size of the reinforced particles are affected by the time of ball milling and in situ reaction. TEM images indicate that the interface between 6063Al matrix and TiB 2 particles is clear and no interfacial outgrowth is observed. Tensile testing results show that the as-cast TiB 2 /6063Al composites exhibit a much higher strength, reaching 191 MPa, which is 1.23 times as high as the as-cast 6063Al matrix. Besides, the tensile fracture surface of the composites displays the dimple-fracture character

Light modulation in phase change disordered metamaterial - A smart cermet concept

OpenAIRE

Kumar , Sunil; Maury , Francis; Bahlawane , Naoufal

2017-01-01

International audience; Cermet coatings are popular solar selective absorbers as they allow capturing most of the solar energywhile minimising radiative losses. Embedded metallic nanoparticles in dielectric matrices promotemultiple internal reflection of light and provide an overall low emissivity. VO2 in the metamaterial stateis regarded in this study as a responsive mixed phase comprising metallic rutile VO2 inclusions insemiconducting monoclinic VO2 phase mimicking cermet. The smart cermet...

Solar Absorptance of Cermet Coatings Evaluated

Science.gov (United States)

Jaworske, Donald A.

2004-01-01

Cermet coatings, molecular mixtures of metal and ceramic, are being considered for the heat inlet surface of solar Stirling convertors. In this application, the key role of the cermet coating is to absorb as much of the incident solar energy as possible. To achieve this objective, the cermet coating has a high solar absorptance value. Cermet coatings are manufactured utilizing sputter deposition, and many different metal and ceramic combinations can be created. The ability to mix metal and ceramic at the atomic level offers the opportunity to tailor the composition, and hence, the optical properties of these coatings. The NASA Glenn Research Center has prepared and characterized a wide variety of cermet coatings utilizing different metals deposited in an aluminum oxide ceramic matrix. In addition, the atomic oxygen durability of these coatings has been evaluated.

Oxygen potential of a prototypic Mo-cermet fuel containing plutonium oxide

Energy Technology Data Exchange (ETDEWEB)

Miwa, Shuhei, E-mail: miwa.shuhei@jaea.go.jp [Japan Atomic Energy Agency, 4002 Narita-cho, Oarai-machi, Higashiibaraki-gun, Ibaraki, 311-1393 (Japan); Osaka, Masahiko [Japan Atomic Energy Agency, 4002 Narita-cho, Oarai-machi, Higashiibaraki-gun, Ibaraki, 311-1393 (Japan); Nozaki, Takahiro; Arima, Tatsumi; Idemitsu, Kazuya [Kyushu University, 744 Motooka Nishi-ku, Fukuoka, 819-0395 (Japan)

2015-10-15

Oxygen potential of a prototypic Mo-cermet fuel containing 50 vol.% PuO{sub 2−x} were investigated by the thermogravimetric analysis in the temperature range from 1273 K to 1473 K. It was shown that the oxygen potential and oxidation rate of the Mo-cermet were the same as those of pure PuO{sub 2−x} below the oxygen potential of Mo/MoO{sub 2} oxidation reaction. The same features of the Mo-cermet sample containing 50 vol.% PuO{sub 2−x} with those of pure PuO{sub 2−x} were discussed in terms of the microstructure. - Highlights: • Oxygen potential of Mo-cermet fuel was investigated by thermogravimetric analysis. • It was the same as that of pure PuO{sub 2−x} below the oxygen potential for Mo/MoO{sub 2}. • Gradual oxidation of Mo matrix occurred only above the oxygen potential for Mo/MoO{sub 2}. • Mo matrix and PuO{sub 2−x} in Mo-cermet fuel can thus be thermochemically individual.

Oxygen potential of a prototypic Mo-cermet fuel containing plutonium oxide

International Nuclear Information System (INIS)

Miwa, Shuhei; Osaka, Masahiko; Nozaki, Takahiro; Arima, Tatsumi; Idemitsu, Kazuya

2015-01-01

Oxygen potential of a prototypic Mo-cermet fuel containing 50 vol.% PuO_2_−_x were investigated by the thermogravimetric analysis in the temperature range from 1273 K to 1473 K. It was shown that the oxygen potential and oxidation rate of the Mo-cermet were the same as those of pure PuO_2_−_x below the oxygen potential of Mo/MoO_2 oxidation reaction. The same features of the Mo-cermet sample containing 50 vol.% PuO_2_−_x with those of pure PuO_2_−_x were discussed in terms of the microstructure. - Highlights: • Oxygen potential of Mo-cermet fuel was investigated by thermogravimetric analysis. • It was the same as that of pure PuO_2_−_x below the oxygen potential for Mo/MoO_2. • Gradual oxidation of Mo matrix occurred only above the oxygen potential for Mo/MoO_2. • Mo matrix and PuO_2_−_x in Mo-cermet fuel can thus be thermochemically individual.

Laser surface alloying (LSA) of aluminium (AA 1200) with TiB2 for hardness improvement

CSIR Research Space (South Africa)

Popoola, AP

2010-10-01

Full Text Available The present work deals with the development of Aluminium metal matrix composite (MMC) using TiB2 reinforcement. The aim is to improve the microhardness property of the substrate. The surface of the aluminium was sand blasted to improve its laser...

HIGH TEMPERATURE EROSION WEAR OF CERMET PARTICLES REINFORCED SELF-FLUXING ALLOY MATRIX HVOF SPRAYED COATINGS

Directory of Open Access Journals (Sweden)

Andrei Surzhenkov

2015-09-01

Full Text Available In the present paper, the resistance of high velocity oxy-fuel (HVOF sprayed TiC-NiMo and Cr3C2-Ni cermet particles reinforced NiCrSiB self-fluxing alloy matrix coatings to high temperature erosion wear is studied. Microstructure of the coatings was examined by SEM, phase composition was determined by XRD. A four-channel centrifugal particle accelerator was applied to study the high temperature erosion wear of the coatings. The impact angles were 30 and 90 degrees, initial particle velocity was 50 m/s, temperature of the test - 650 degrees. Volume wear of the coatings was calculated and compared to the respective values of the reference materials. Wear mechanisms were studied by SEM.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7617

The design of cermet fuel phase fraction and fuel particle diameter

International Nuclear Information System (INIS)

Tian Sheng.

1986-01-01

UO 2 -Zr-2 is an ideal cermet fuel. As an exemplification with this fuel, this paper emphatically elucidates the irradiation theory of cermet fuel and its application in the design of cermet fuel phase fraction and of fuel particle diameter. From the point of view of the irradiation theory and the consideration for sandwich rolling, the suitable volume fraction of UO 2 phase of 25% and diameter of UO 2 particle of 100 +- 15 μm are selected

Effect of oxygen plasma treatment on crystal growth mode at pentacene/Ni interface in organic thin-film transistors.

Science.gov (United States)

Song, Bang Joo; Hong, Kihyon; Kim, Woong-Kwon; Kim, Kisoo; Kim, Sungjun; Lee, Jong-Lam

2010-11-25

We report how treatment of nickel (Ni) with O(2) plasma affects the polarity of Ni surface, crystallinity of pentacene film on the Ni, and electrical properties of pentacene organic thin-film transistors (OTFTs) that use Ni as source-drain electrodes. The polar component of surface energy in Ni surface increased from 8.1 to 43.3 mJ/m(2) after O(2)-plasma treatment for 10 s. From X-ray photoelectron spectra and secondary electron emission spectra, we found that NiO(x) was formed on the O(2)-plasma-treated Ni surface and the work function of O(2)-plasma-treated Ni was 0.85 eV higher than that of untreated Ni. X-ray diffraction and atomic force microscopy measurements showed that pentacene molecules are well aligned as a thin-film and grains grow much larger on O(2)-plasma-treated Ni than on untreated Ni. This change in the growth mode is attributed to the reduction of interaction energy between pentacene and Ni due to formation of oxide at the Ni/pentacene interface. Thus, O(2)-plasma treatment promoted the growth of well-ordered pentacene film and lowered both the hole injection barrier and the contact resistance between Ni and pentacene by forming NiO(x), enhancing the electrical property of bottom-contact OTFTs.

Obtenção do cermet Ni-ZrO2 por moagem de alta energia

OpenAIRE

Douglas Will Leite

2010-01-01

A obtenção do Cermet de níquel-zircônia via moagem de alta energia (Mechanical Alloying MA) foi estudado visando a preparação de anodos de células a combustível de óxido sólido (SOFC). O níquel metálico foi adicionado em três concentrações: 30, 40 e 50% em volume. As operações de moagem foram conduzidas em moinho vibratório de alta energia do tipo SPEX. Estudou-se a influência do tempo de moagem, a eficiência de aditivos para controle do processo, tipo e geometria dos potes de moagem. A infl...

Estructura y propiedades del material compuesto de base cobre reforzado con partículas intermetálicas de TiB2. // Structure and properties of copper base reinforced with intermetallic particles of TiB2 material.

Directory of Open Access Journals (Sweden)

M. López J.

2002-09-01

Full Text Available Se estudió las propiedades mecánicas y eléctricas de la aleación compuesta de base cobre reforzada mediante la dispersiónde cerámicas intermetálicas TiB2. La mezcla mecánica cobre-cerámica, se obtuvo aleando cobre en polvo de tamaño 140mm con 1% y 2% de TiB2 en volumen, además de dispersante en un molino planetario de inoxidable martensítico de altaenergía, con moliendas de 12 y 36 horas en atmósfera de argón y razón de carga bolas/masa en polvo de 10:1. Laconsolidación del aleado en polvo se realizó en dos etapas. Primeramente, se compactó uniaxialmente a 650ºC y 90MPa depresión en atmósfera de argón durante 2 horas. Finalmente el compacto se laminó en caliente a 800ºC con un 20% dereducción de área.El objetivo del estudio, es investigar la evolución de las propiedades mecánicas y eléctricas asociadas a los cambiosmicroestructurales producidos por el proceso de compactación y laminación en caliente.Se constató que el proceso de laminación en caliente actúa como un tratamiento de precipitación de fases frágiles, quedisminuyen la dureza y la resistencia a la tracción sin aumentar la ductilidad de los compactos. Cuando la compactaciónuniaxial es uniforme, el laminado en caliente posterior puede obviarse, obteniendo aleaciones con mejores propiedadesmecánicas en desmedro de las eléctricas. La caracterización microestructural realizada con TEM y Microsonda electrónicaWDX, confirma que las cerámicas de TiB2 dispersadas son estables y no se descomponen en otros compuestosintermetálicos con el cobre en el rango de los 800ºC. Microanálisis con TEM muestran la precipitación de fases frágiles deltipo Sigma (s provenientes de la contaminación de los medios de molienda.Palabras claves: Aleación de cobre, propiedades mecánicas, microestructura, laminado en caliente.____________________________________________________________________AbstractIn this paper an analisys of mechanical and electric properties of

Tensile properties of in situ synthesized titanium matrix composites reinforced by TiB and Nd2O3 at elevated temperature

International Nuclear Information System (INIS)

Geng Ke; Lu Weijie; Zhang Di; Sakata, Taokao; Mori, Hirotaro

2003-01-01

Titanium matrix composites reinforced with TiB and Nd 2 O 3 were prepared by a non-consumable arc-melting technology. X-ray diffraction (XRD) was used to identify the phases in the composites. Microstructures of the composites were observed by means of optical microscope (OM). There are three phases: TiB, Nd 2 O 3 and titanium matrix. TiB grows in needle shape, whereas Nd 2 O 3 grows in lath shape. Tensile properties of the composites were tested at 773, 823 and 873 K. Both the fracture surfaces and longitudinal sections of the fractured tensile specimens were comprehensively examined by scanning electron microscope (SEM). The fracture mode and fracture process at different temperatures were analyzed and explained. It shows that the tensile strength of the composites has a significant improvement at elevated temperatures compared to titanium matrix. The ductility of the composites improves with the content of neodymium and the test temperatures. The titanium composite exhibits different fracture modes at different test temperatures

Analytical determination of thermal conductivity of W-UO2 and W-UN CERMET nuclear fuels

Science.gov (United States)

Webb, Jonathan A.; Charit, Indrajit

2012-08-01

The thermal conductivity of tungsten based CERMET fuels containing UO2 and UN fuel particles are determined as a function of particle geometry, stabilizer fraction and fuel-volume fraction, by using a combination of an analytical approach and experimental data collected from literature. Thermal conductivity is estimated using the Bruggeman-Fricke model. This study demonstrates that thermal conductivities of various CERMET fuels can be analytically predicted to values that are very close to the experimentally determined ones.

Mechanisms and FEM Simulation of Chip Formation in Orthogonal Cutting In-Situ TiB2/7050Al MMC

Science.gov (United States)

Wang, Wenhu; Jiang, Ruisong; Lin, Kunyang; Shao, Mingwei

2018-01-01

The in-situ TiB2/7050Al composite is a new kind of Al-based metal matrix composite (MMC) with super properties, such as low density, improved strength, and wear resistance. This paper, for a deep insight into its cutting performance, involves a study of the chip formation process and finite element simulation during orthogonal cutting in-situ TiB2/7050Al MMC. With chips, material properties, cutting forces, and tool geometry parameters, the Johnson–Cook (J–C) constitutive equation of in-situ TiB2/7050Al composite was established. Then, the cutting simulation model was established by applying the Abaqus–Explicit method, and the serrated chip, shear plane, strain rate, and temperature were analyzed. The experimental and simulation results showed that the obtained material’s constitutive equation was of high reliability, and the saw-tooth chips occurred commonly under either low or high cutting speed and small or large feed rate. From result analysis, it was found that the mechanisms of chip formation included plastic deformation, adiabatic shear, shearing slip, and crack extension. In addition, it was found that the existence of small, hard particles reduced the ductility of the MMC and resulted in segmental chips. PMID:29662047

Microstructural evolution and wear behaviors of laser cladding Ti_2Ni/α(Ti) dual-phase coating reinforced by TiB and TiC

International Nuclear Information System (INIS)

Song, R.; Li, J.; Shao, J.Z.; Bai, L.L.; Chen, J.L.; Qu, C.C.

2015-01-01

Graphical abstract: - Highlights: • A TiC+TiB reinforced intermetallic matrix coating was fabricated by laser cladding. • The microstructural evolution of the reinforcements was analyzed. • A formula was established in term of wear loss, sliding time and applied load. • Wear behaviors were investigated by in situ continuing tests in different time intervals. • The transformation of wear mechanism at different applied loads was revealed. - Abstract: The Ti_2Ni/α(Ti) dual-phase coating reinforced by TiB and TiC was fabricated on the Ti6Al4V substrate by laser cladding. Phase constituents were confirmed by a theoretical prediction combined with X-ray diffraction (XRD) analyses. From the surface to the bottom of the coating, a regular evolution of the reinforcements’ microstructure, namely TiC_p+(TiB+TiC)_e, (TiB+TiC)_e and TiB_p+(TiB+TiC)_e (p and e were the abbreviations of primary and eutectic, respectively), was investigated by scanning electron microscopy (SEM). The coating possessed the higher microhardness than that of the substrate. An in situ dynamic method (in situ continuing tests at different time intervals) was designed to reveal wear behaviors at different wear stages. A quantitative calculation formula was established by a mathematic model to predict wear losses under different sliding time and applied loads in a definite precision. The wear mechanism was transformed from brittle debonding (at 10 N) to the joint action of brittle debonding and micro-cutting (at 20 N and 30 N) due to the microstructural evolution across the depth from the surface of the coating.

Class II glass ionomer cermet tunnel, resin sandwich and amalgam restorations over 2 years.

Science.gov (United States)

Wilkie, R; Lidums, A; Smales, R

1993-08-01

This study compared the clinical behavior of a glass ionomer (polyalkenoate) silver cermet, a posterior resin composite used with the "tunnel" technique, a posterior resin composite used with the "closed sandwich" technique, and a high-copper amalgam for restoring small, proximal surface carious lesions. Two dentists placed 86 restorations in the posterior permanent teeth of 26 adults treated at a dental hospital. Restorations were assessed at 6-month intervals over 2 years for gingivitis adjacent to them, the tightness of proximal contacts, occlusal wear, surface voids, roughness and cracking, surface and marginal staining, and marginal fracture. Small filling defects, surface voids and occlusal wear were obvious with the cermet material, with surface crazing and cracking present in 48% of the tunnel restorations. Two of the posterior resin composites, but none of the amalgam restorations, also failed. The cermet cannot be recommended as a long-term permanent restorative material in situations where it is likely to be subjected to heavy occlusal stresses and abrasive wear.

Microplastic deformation of TiB2 particles during vihrocrushing and pressing in high pressure chambers

International Nuclear Information System (INIS)

Ordan'yan, S.S.; Kravchik, A.E.; Ponomarenko, V.A.; Chunov, V.D.

1984-01-01

The character of plastic strain in titanium diboride particles is described. It is shown that during titanium diboride vibrocrushing unlike that of carbide there is practically no microplastic deformation that is observed only when TiB 2 particles are squeezed in high-pressure chambers at pressures not less than 3GPa

Microstructure of Multi-Pass Friction-Stir-Processed Al-Zn-Mg-Cu Alloys Reinforced by Nano-Sized TiB2 Particles and the Effect of T6 Heat Treatment

Directory of Open Access Journals (Sweden)

Xiaofei Ju

2017-11-01

Full Text Available In this work, a fine-grained structure with a uniform distribution of TiB2 particles and precipitates was achieved in TiB2 particle-reinforced (PR Al-Zn-Mg-Cu alloys by friction stir processing (FSP. The effects of multi-pass FSP on the microstructure, and TiB2 particle distribution, as well as the microstructural evolution in the following T6 treatment, were investigated by X-ray diffraction, scanning electron microscopy and associated electron backscattered diffraction. The results showed that the distribution of TiB2 particles and alloy precipitates was further improved with an increase in the FSP passes. Moreover, compared with alloy segregation in the as-cast PR alloys during T6 treatment, a complete solution of the precipitates was achieved in the FSP-treated PR alloys. The fine-grained structure of the FSP-treated PR alloys was thermally stable without any abnormal growth at the high temperature of T6 treatment due to the pinning effect of dispersed TiB2 particles. The strength and ductility of the PR alloys were simultaneously improved by the combination of FSP and T6 treatment.

Impurity features in Ni-YSZ-H₂-H₂O electrodes

DEFF Research Database (Denmark)

Utz, A.; Hansen, Karin Vels; Norrman, Kion

2011-01-01

-of-flight secondary ion mass spectrometry). This analysis yields comprehensive information on composition and lateral distribution of impurity species as well as the size of impurity features. Small impurity striations are found at the triple phase boundary (TPB) as well as on the former electrode......–electrolyte interface and the impurity features were found to be influenced by the electrode configuration and the initial behavior of the Ni electrode during thermal exposure (creep or shrinkage).Furthermore, the electrochemical performance (the line specific resistance LSR) was compared to data reported for Ni point...... anodes. Good agreement was obtained for data with comparable impurity features.Additionally, an order of magnitude estimation of the effect of SiO2 content on surface coverage with an impurity film is performed for different electrode designs (point, patterned and cermet anode) and shows different...

Characteristics and fabrication of cermet spent nuclear fuel casks: ceramic particles embedded in steel

International Nuclear Information System (INIS)

Forsberg, C.W.; Swaney, P.M.; Tiegs, T.N.

2004-01-01

Cermets are being investigated as an advanced material of construction for casks that can be used for storage, transport, or disposal of spent nuclear fuel (SNF). Cermets, which consist of ceramic particles embedded in steel, are a method to incorporate brittle ceramics with highly desirable properties into a strong ductile metal matrix with a high thermal conductivity, thus combining the best properties of both materials. Traditional applications of cermets include tank armor, vault armor, drill bits, and nuclear test-reactor fuel. Cermets with different ceramics (DUO 2 , Al 2 O 3 , Gd 2 O 3 , etc.) are being investigated for the manufacture of SNF casks. Cermet casks offer four potential benefits: greater capacity (more SNF assemblies) for the same gross weight cask, greater capacity (more SNF assemblies) for the same external dimensions, improved resistance to assault, and superior repository performance. These benefits are achieved by varying the composition, volume fraction, and particulate size of the ceramic particles in the cermet with position in the cask body. Addition of depleted uranium dioxide (DUO 2 ) to the cermet increases shielding density, improves shielding effectiveness, and increases cask capacity for a given cask weight or size. Addition of low-density aluminium oxide (Al 2 O 3 ) to the outer top and bottom sections of the cermet cask, where the radiation levels are lower, can lower cask weight without compromising shielding. The use of Al2O3 and other oxides, in appropriate locations, can increase resistance to assault. Repository performance may be improved by compositional control of the cask body to (1) create a local geochemical environment that slows the long-term degradation of the SNF and (2) enables the use of DUO 2 for longterm criticality control. While the benefits of using cermets follow directly from their known properties, the primary challenge is to develop low-cost methods to fabricate casks with variable cermet compositions

Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Chang, Ch.; Verdi, D.; Garrido, M.A.; Ruiz-Hervias, J.

2016-07-01

In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI) in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter. (Author)

Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

Directory of Open Access Journals (Sweden)

Chao Chang

2016-07-01

Full Text Available In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter.

The Aqueous Electrochemical Response of TiC–Stainless Steel Cermets

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Chukwuma Onuoha

2018-05-01

Full Text Available A family of TiC–stainless steel ceramic–metal composites, or cermets, has been developed in the present study, using steel grades of 304 L, 316 L, or 410 L as the binder phase. Melt infiltration was used to prepare the cermets, with the steel binder contents varying between 10–30 vol. %. The corrosion behaviour was evaluated using a range of electrochemical techniques in an aqueous solution containing 3.5 wt. % NaCl. The test methods included potentiodynamic, cyclic, and potentiostatic polarisation. The corroded samples were subsequently characterised using scanning electron microscopy (SEM and energy dispersive X-ray spectroscopy (EDS, while the post-corrosion solutions were analysed using inductively coupled plasma optical emission spectroscopy (ICP-OES to determine the residual ionic and particulate material removed from the cermets during electrochemical testing. It was demonstrated that the corrosion resistance was enhanced through decreasing the steel binder content, which arises due to the preferential dissolution of the binder phase, while the TiC ceramic remains largely unaffected. Increasing corrosion resistance was observed in the sequence TiC-304 L > TiC-316 L > TiC-410 L.

Investigation and characterization of densification, processing and mechanical properties of TiB2–SiC ceramics

International Nuclear Information System (INIS)

Chen, Hongbo; Wang, Zhi; Wu, Zhanjun

2014-01-01

Highlights: • This paper is first to use induction heating to densify TiB 2 –SiC ceramic. • The grinding parameters on microstructure and flexural strength were investigated. • The residual stress was measured using X-ray diffraction. • The high-frequency induction heating has more advantages over hot-pressing. - Abstract: In the present work, high-frequency induction heating was firstly used to densify TiB 2 –SiC ceramic, and the microstructure analysis indicated that the average grain size of the sample, which was sintered through induction heating, was smaller than that of the sample sintered through hot-pressing. The flexural strength and fracture toughness were improved after refining the grains and increasing the relative density. In order to characterize the densification behavior of TiB 2 –SiC ceramic sintered through induction heating, the typical curve of measured linear shrinkage of a sample was calculated and used. The tangential and normal grinding forces were substituted by the horizontal and vertical forces measured from the dynamometer in order to characterize intuitively the effect of grinding parameters on the microstructure and residual stress. The above-mentioned results revealed that the high-frequency induction heating has more advantages over hot-pressing. The results and way of these works can be applied to aid materials engineering design for the development of new materials, quality assurance, and characterization assessment of durability

DURABILITY AND TRIBOLOGICAL PROPERTIES OF THERMALLY SPRAYED WC CERMET COATING IN LUBRICATED ROLLING WITH SLIDING CONTACT

Directory of Open Access Journals (Sweden)

Mohammad Ali

2010-09-01

Full Text Available Durability and tribological properties of thermally sprayed WC-Cr-Ni cermet coating were investigated experimentally in lubricated rolling with sliding contact conditions. By means of the high energy type flame spraying (Hi-HVOF method, the coating was formed onto the axially ground and circumferentially ground roller specimens made of a thermally refined carbon steel. In the experiments, the WC cermet coated steel roller was mated with the carburized hardened steel roller without coating in line contact condition. The coated roller was mated with the smooth non-coated roller under a contact pressure of 1.0 or 1.2 GPa, and it was mated with the rough non-coated roller under a contact pressure of 0.6 or 0.8 GPa. As a result, it was found that in general, the coating on the circumferentially ground substrate shows a lower durability compared with that on the axially ground substrate and this difference appears more distinctly for the higher contact pressure for both smooth mating surface and rough mating surface. It was also found that there are significant differences in the tribological properties of WC cermet coating depending on the contact pressure. In addition, depending on the smooth or rough mating surface, remarkable differences in the tribological properties were found.

Investigations on cermet electrodes for thermionic emitters

International Nuclear Information System (INIS)

Schmidt, D.; Nazare, S.

1975-01-01

Unstable Ba 2 CaWO 6 -W with their own supply of Ba, as well as stable UO 2 -Mo-emitter cermets that have to be operated with an external Ba-source, have been prepared by axial hot pressing. The relevant properties of these cermets such as electrical resistivity and thermal expansion are reported and compared with theoretical predictions. The electron emission of these materials is discussed on the basis of the surface films formed. It provides the basis for optimising the behavior of these materials

The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

Science.gov (United States)

1991-01-01

The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

Combating Wear of ASTM A36 Steel by Surface Modification Using Thermally Sprayed Cermet Coatings

OpenAIRE

Shibe, Vineet; Chawla, Vikas

2016-01-01

Thermal spray coatings can be applied economically on machine parts to enhance their requisite surface properties like wear, corrosion, erosion resistance, and so forth. Detonation gun (D-Gun) thermal spray coatings can be applied on the surface of carbon steels to improve their wear resistance. In the present study, alloy powder cermet coatings WC-12% Co and Cr3C2-25% NiCr have been deposited on ASTM A36 steel with D-Gun thermal spray technique. Sliding wear behavior of uncoated ASTM A36 ste...

Coating with overlay metallic-cermet alloy systems

Science.gov (United States)

Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

1984-01-01

A base layer of an oxide dispersed, metallic alloy (cermet) is arc plasma sprayed onto a substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use. A top layer of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then arc plasma sprayed onto the base layer. A heat treatment is used to improve the bonding. The base layer serves as an inhibitor to interdiffusion between the protective top layer and the substrate. Otherwise, the 10 protective top layer would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Microstructural evolution and wear behaviors of laser cladding Ti{sub 2}Ni/α(Ti) dual-phase coating reinforced by TiB and TiC

Energy Technology Data Exchange (ETDEWEB)

Song, R.; Li, J., E-mail: jacob_lijun@sina.com; Shao, J.Z.; Bai, L.L.; Chen, J.L.; Qu, C.C.

2015-11-15

Graphical abstract: - Highlights: • A TiC+TiB reinforced intermetallic matrix coating was fabricated by laser cladding. • The microstructural evolution of the reinforcements was analyzed. • A formula was established in term of wear loss, sliding time and applied load. • Wear behaviors were investigated by in situ continuing tests in different time intervals. • The transformation of wear mechanism at different applied loads was revealed. - Abstract: The Ti{sub 2}Ni/α(Ti) dual-phase coating reinforced by TiB and TiC was fabricated on the Ti6Al4V substrate by laser cladding. Phase constituents were confirmed by a theoretical prediction combined with X-ray diffraction (XRD) analyses. From the surface to the bottom of the coating, a regular evolution of the reinforcements’ microstructure, namely TiC{sub p}+(TiB+TiC){sub e}, (TiB+TiC){sub e} and TiB{sub p}+(TiB+TiC){sub e} (p and e were the abbreviations of primary and eutectic, respectively), was investigated by scanning electron microscopy (SEM). The coating possessed the higher microhardness than that of the substrate. An in situ dynamic method (in situ continuing tests at different time intervals) was designed to reveal wear behaviors at different wear stages. A quantitative calculation formula was established by a mathematic model to predict wear losses under different sliding time and applied loads in a definite precision. The wear mechanism was transformed from brittle debonding (at 10 N) to the joint action of brittle debonding and micro-cutting (at 20 N and 30 N) due to the microstructural evolution across the depth from the surface of the coating.

Ni-YSZ solid oxide fuel cell anode behavior upon redox cycling based on electrical characterization

DEFF Research Database (Denmark)

Klemensø, Trine; Mogensen, Mogens Bjerg

2007-01-01

Nickel (Ni)—yttria-stabilized zirconia (YSZ) cermets are a prevalent material used for solid oxide fuel cells. The cermet degrades upon redox cycling. The degradation is related to microstructural changes, but knowledge of the mechanisms has been limited. Direct current conductivity measurements...

Microstructure and property measurements on in situ TiB2/70Si–Al composite for electronic packaging applications

International Nuclear Information System (INIS)

Zhang, L.; Gan, G.S.; Yang, B.

2012-01-01

Highlights: ► 2.0 wt.%TiB 2 /70Si–Al composite is prepared by a novel reactive technique. ► In situ TiB 2 particles can refine effectively the primary Si phase. ► The composite exhibited attractive physical and mechanical properties. -- Abstract: A novel reactive technique has been employed in fabrication of 2.0 wt.%TiB 2 /70Si–Al composite for electronic packaging applications. The microstructure and properties of composite were studied using scanning electron microscopy, energy dispersive X-ray spectrometer, coefficient of thermal expansion and thermal conductivity measurements, and 3-point bending tests. The results indicate that the in situ TiB 2 particles can effectively refine the primary Si phase. The property measurements results indicate that the 2.0 wt.%TiB 2 /70Si–Al composite has advantageous physical and mechanical properties, including low density, low coefficient of thermal expansion, high thermal conductivity, high Flexural strength and Brinell hardness.

Characteristics and fabrication of cermet spent nuclear fuel casks: ceramic particles embedded in steel

Energy Technology Data Exchange (ETDEWEB)

Forsberg, C.W.; Swaney, P.M.; Tiegs, T.N. [Oak Ridge National Lab., Oak Ridge, TN (United States)

2004-07-01

Cermets are being investigated as an advanced material of construction for casks that can be used for storage, transport, or disposal of spent nuclear fuel (SNF). Cermets, which consist of ceramic particles embedded in steel, are a method to incorporate brittle ceramics with highly desirable properties into a strong ductile metal matrix with a high thermal conductivity, thus combining the best properties of both materials. Traditional applications of cermets include tank armor, vault armor, drill bits, and nuclear test-reactor fuel. Cermets with different ceramics (DUO{sub 2}, Al{sub 2}O{sub 3}, Gd{sub 2}O{sub 3}, etc.) are being investigated for the manufacture of SNF casks. Cermet casks offer four potential benefits: greater capacity (more SNF assemblies) for the same gross weight cask, greater capacity (more SNF assemblies) for the same external dimensions, improved resistance to assault, and superior repository performance. These benefits are achieved by varying the composition, volume fraction, and particulate size of the ceramic particles in the cermet with position in the cask body. Addition of depleted uranium dioxide (DUO{sub 2}) to the cermet increases shielding density, improves shielding effectiveness, and increases cask capacity for a given cask weight or size. Addition of low-density aluminium oxide (Al{sub 2}O{sub 3}) to the outer top and bottom sections of the cermet cask, where the radiation levels are lower, can lower cask weight without compromising shielding. The use of Al2O3 and other oxides, in appropriate locations, can increase resistance to assault. Repository performance may be improved by compositional control of the cask body to (1) create a local geochemical environment that slows the long-term degradation of the SNF and (2) enables the use of DUO{sub 2} for longterm criticality control. While the benefits of using cermets follow directly from their known properties, the primary challenge is to develop low-cost methods to fabricate

Electrochemical deposition of TiB2 in high temperature molten salts

International Nuclear Information System (INIS)

Fastner, U.; Steck, T.; Pascual, A.; Fafilek, G.; Nauer, G.E.

2008-01-01

The electrochemical deposition of TiB 2 out of a NaCl-KCl-NaF-KBF 4 -K 2 TiF 6 electrolyte at 600 deg. C was tested on steel and molybdenum substrates using various current programs. The characterisation of the deposited layers has been carried out by X-ray diffraction methods, scanning electron microscopy and microhardness measurements. The pulse sequences and the current densities used influence in a significant way the homogeneity of the layers deposited, the crystal size, the texture and other physical properties like electrical and thermal conductivity. The microhardness range was up to 2900 HV, smooth and dense layers were prepared at a pulse frequency of 100 Hz

Laser coating of aluminum alloy EN AW 6082-T651 with TiB2 and TiC: Microstructure and mechanical properties

Science.gov (United States)

Ravnikar, Dunja; Dahotre, Narendra B.; Grum, Janez

2013-10-01

This paper deals with laser coating of ceramics by deposition of a precursor powder mixture of TiB2-TiC-Al on an EN AW 6082-T651 aluminum alloy. The resulting coating was studied by means of a microstructural and mechanical analysis. The coating has with TiC and TiB2 particles of various shapes and sizes embedded in an Al matrix, as well as being adherent and free of cracks with an average porosity lower than 2%. Microhardness in the coating is 40% higher than the uncoated alloy, while the microhardness in the laser melt zone and heat-affected zone dropped significantly. The wear test showed a great improvement in terms of the mass lost after the 30 min test. The three-point bending test was used to determine the flexural properties of the coated aluminum alloy. Higher content of TiB2 in ceramic components increases the flexural strength of the coated specimens, delaying the occurrence of the first crack in the coating or the occurrence of delamination. The measurements of residual stresses confirmed the presence of favorable compressive residual stresses in the surface coating. With depth, these stresses become tensile.

Electrical and thermal properties of niobium-base cermets

International Nuclear Information System (INIS)

Skidan, B.S.; Vlasov, A.S.; Alekseev, V.A.; Myl'nikova, T.S.; Ryzhkov, Yu.F.

1979-01-01

Behaviour of corundum-niobium cermets containing 16-70 vol.% metal was studied at low temperatures. It is found that the given materials are superconductors with Tsub(k) 6-7 K but their resistivity before their transfer into superconducting state is determined by the metal concentration and is found within 10 -2 -10 -4 Ohm. cm. The cermet heat conductivity is found to increase with the metal content

Magnesium Cermets and Magnesium-Beryllium Alloys; Cermets au magnesium et au magnesium-beryllium; Metallokeramicheskie magnievye i magnievo-berillievye splavy; Cermets de magnesio y aleaciones de magnesio y berillio

Energy Technology Data Exchange (ETDEWEB)

Ivanov, V. E.; Zelenskij, V. F.; Fajfer, S. I.; Zhdanov, S. M.; Maksimenko, V. I.; Savchenko, V. I. [Fiziko-Tekhnicheskij Institut an USSR, Khar' kov, SSSR (Russian Federation)

1963-11-15

The paper describes some results of work on the development of magnesium-magnesium oxide cermets and of super heat-resistant magnesiumberyllium alloys produced by powder metallurgical methods. The introduction of even a minute quantity of finely dispersed magnesium oxide into magnesium results in a strengthening of the material, the degree of which increases with increased magnesium oxide concentration, although variation of this concentration within the limits of 0.3 to 5 wt.% has a comparatively slight effect on the corresponding variation in the short-term strength over the whole range of temperatures investigated. At 20{sup o}C, in the case of the cermets, {sigma}{sub {beta}} = 28 to 31 kg/mm{sup 2} and {delta} = 3 .5 to 4.5%; at 500{sup o}C {sigma}{sub {beta}} = 2.6 to 3.2 kg/mm{sup 2} and {delta} =30 to 40%. The positive effect of the finely dispersed oxide phase is particularly evident in protracted tests. For magnesium cermets, {sigma} (300)/100 = 2.2 kg/mm{sup 2}. Characteristic of the mixtures is the high thermal stability of the strength properties, linked chiefly with the thermodynamic stability of the strength-giving oxide phase in the metal matrix. The use of powder metallurgical methods has yielded super heat-resistant magnesium-beryllium alloys containing heightened concentrations of beryllium (PMB alloys). In their strength characteristics PMB alloys are close to Mg-MgO cermets, but the magnesium-beryllium alloys have a degree and duration of resistance to high temperature oxidation which exceeds the corresponding qualities of the magnesium alloys at present known. Thus, in air of 580{sup o}C, PMB alloys with 2 to 5% beryllium maintain a high resistance to oxidation for a period of over 12000 to 14000 h. This long-term heat resistance is chiefly a result of the amount of beryllium in the alloy, and increases with increasing beryllium content. PMB alloys are also marked by high resistance to short bursts of overheating. Magnesium cermets and

High temperature oxidation behaviour of nanostructured cermet coatings in amixed CO/sub 2/ - O/sub 2/ environment

International Nuclear Information System (INIS)

Farrokhzad, M. A.; Khan, T. I.

2013-01-01

Nanostructured ceramic-metallic (cermet) coatings composed of nanosized ceramic particles (alpha-Al /sub 2/O/sub 3/ and TiO/sub 2/) dispersed in a nickel matrix were co-electrodeposited and then oxidized at 500 degree C, 600 degree C and 700 degree C in a mixed gas using a Thermo-gravimetric Analysis (TGA) apparatus. The mixed gas was composed of 15 percentage CO/sub 2/, 10 percentage O/sub 2/ and 75 percentage N/sub 2/. This research investigates the effects of CO/sub 2/ and O/sub 2/ partial pressures on time-depended oxidation rates for coatings and compared them to the results from atmospheric oxidation under similar temperatures. The increase in partial pressure of oxygen due to the presence of CO/sub 2/ at each tested temperature was calculated and correlated to the oxidation rate of the coatings. The results showed that the presence of CO/sub 2/ in the system increased the oxidation rate of cermet coatings when compared to atmospheric oxidation at the same temperature. It was also shown that the increase in the oxidation rate is not the result of CO/sub 2/ acting as the primary oxidant but as a secondary oxidant which results in an increase of the total partial pressure of oxygen and consequently higher oxidation rates. The WDS and XRD analyses results showed that the presence of nanosized TiO/sub 2/ particles in a nickel matrix can improve oxidation behaviour of the coatings by formation of Nu i-Tau i compounds on oxidizing surface of the coating which was found beneficiary in reducing the oxidation rates for cermet coatings. (author)

Electrochemical Characterization of Ni/(Sc)YSZ Electrodes

DEFF Research Database (Denmark)

Ramos, Tania; Thydén, Karl Tor Sune; Mogensen, Mogens Bjerg

2010-01-01

Investigations of Ni/(Sc)YSZ cermets for solid oxide cells (SOCs) were performed by electrochemical impedance spectroscopy (EIS), under varying experimental conditions and upon redox cycling, using three different designs of symmetric cells. The deconvolution and fitting of the obtained impedance...... parameters. Initial degradation results for both Ni/ScYSZ and Ni/YSZ based anodes under very high steam content are also reported. ©2010 COPYRIGHT ECS - The Electrochemical Society...

Re-activation of degraded nickel cermet anodes - Nano-particle formation via reverse current pulses

Science.gov (United States)

Hauch, A.; Marchese, M.; Lanzini, A.; Graves, C.

2018-02-01

The Ni/yttria-stabilized-zirconia (YSZ) cermet is the most commonly applied fuel electrode for solid oxide cells (SOCs). Loss of Ni/YSZ electrode activity is a key life-time limiting factor of the SOC. Developing means to mitigate this loss of performance or re-activate a fuel electrode is therefore important. In this work, we report a series of five tests on state-of-the-art Ni/YSZ-YSZ-CGObarrier-LSC/CGO cells. All cells were deliberately degraded via gas stream impurities in CO2/CO or harsh steam electrolysis operation. The cells were re-activated via a variety of reverse current treatments (RCTs). Via electrochemical impedance spectroscopy, we found that the Ni/YSZ electrode performance could be recovered via RCT, but not via constant fuel cell operation. For optimized RCT, we obtained a lower Ni/YSZ electrode resistance than the initial resistance. E.g. at 700 °C we measured fuel electrode resistance of 180 mΩ cm2, 390 mΩ cm2, and 159 mΩ cm2 before degradation, after degradation and after re-activation via RCT, respectively. Post-test SEM revealed that the RCT led to formation of nano-particles in the fuel electrode. Besides the remarkable improvement, the results also showed that RCTs can weaken Ni/YSZ interfaces and the electrode/electrolyte interface. This indicates that finding an optimum RCT profile is crucial for achieving maximum benefit.

General review on cermets

International Nuclear Information System (INIS)

Nouvel, G.

1975-01-01

After an attempt to classify the basic constituents of cermets in function of their resistivity and microhardness, the history of ceramic-metal composites is reviewed. The two main methods of production, sintering and impregnation, are examined from the point of view of the problems posed and solutions required to obtain optimum mechanical properties (resistance to creep and thermal shock...). A summary table of the chief cermets and their applications is proposed with precise details in some particular cases [fr

Influence of irradiation on electrical properties of cermet composition

International Nuclear Information System (INIS)

Iskhakov, V.M.; Avanesyan, R.R.; Daukeev, D.K.; Nedorezov, V.G.; Chormonov, N.T.; Chormonov, T.Kh.; Shevelev, G.A.

1986-01-01

Cermet composition radiation stability and also possibility of directed change of the composition properties during radiation treatment were studied. Investigations were carried out using cermet composition containing 40 mass % of conducting phase (RuO 2 +Nb 2 O 5 additions) and 60 mass % of alumoborosilicate glass. Composition and organic binder mixture was applied to a dielectric substrate with land by stenciling, then was calcinated in the travelling furnace at 850 deg C for 15 min

Tenacidad a la fractura de compuestos cermets 3Al2O3*2SiO2/Ag manufacturados por molienda de alta energía

OpenAIRE

Hernández,José G. Miranda; Bustamante,Miriam Vázquez; Hernández,Héctor Herrera; Morán,Carlos O. González; Rangel,Enrique Rocha; García,Elizabeth Refugio

2016-01-01

La fabricación de materiales compuestos de matriz cerámica reforzados con partículas metálicas han propiciado la formación de nuevos materiales conocidos como compuestos CERMETS, materiales que debido a sus elementos precursores poseen propiedades distintas a las de los materiales convencionales. En este trabajo se establece la ruta de fabricación de materiales compuestos cermets base 3Al2O3*2SiO2 reforzados con partículas metálicas de Ag a partir de la formación de la composición química en ...

Ni/YSZ microstructure optimization for long-term stability of solid oxide electrolysis cells

DEFF Research Database (Denmark)

Hauch, Anne; Brodersen, Karen; Karas, Filip

2014-01-01

of keeping the Ni particles in their required positions in the porous Ni/YSZ cermet close to the electrolyte. In this work we report cell tests and microstructures from reference and long-term tested SOEC with varied initial Ni/YSZ ratio with the aim of investigating the effect of changed Ni/YSZ ratio...

Physical properties and microstructure of Ti(CN)-based cermets with different WC particle size

International Nuclear Information System (INIS)

Deng, Ying; Deng, Ling; Xiong, Xiang; Ye, J.W.; Li, P.P.

2014-01-01

Ti(CN)-based cermets with different WC particle sizes from 0.2 to 4 μm were prepared at 1450 °C with 2 MPa Air pressure. The microstructure of cermets was investigated by scanning electron microscope (SEM), X-ray diffraction (XRD), Transmission electron microscope (TEM). The results showed that all the cermets with different WC particle sizes have a typical “core–rim” structure. With the increase of WC powder sizes, the frequency and portion of Ti(C 0.7 N 0.3 ) cores and rim are somewhat decreased while the portion of white core is increased, due to the relative dissolution rate decreasing. In addition, the fracture mode of Ti(C,N) based cermets is a mixture of trans-granular (primary) and inter-granular (subordinate) fracture. The TRS (about 1850 MPa) of the cermets fluctuate slightly with the WC particle sizes from 0.2 to 1.0 μm, but decrease evidently with WC particle sizes up to 2 μm

Solid solution lithium alloy cermet anodes

Science.gov (United States)

Richardson, Thomas J.

2013-07-09

A metal-ceramic composite ("cermet") has been produced by a chemical reaction between a lithium compound and another metal. The cermet has advantageous physical properties, high surface area relative to lithium metal or its alloys, and is easily formed into a desired shape. An example is the formation of a lithium-magnesium nitride cermet by reaction of lithium nitride with magnesium. The reaction results in magnesium nitride grains coated with a layer of lithium. The nitride is inert when used in a battery. It supports the metal in a high surface area form, while stabilizing the electrode with respect to dendrite formation. By using an excess of magnesium metal in the reaction process, a cermet of magnesium nitride is produced, coated with a lithium-magnesium alloy of any desired composition. This alloy inhibits dendrite formation by causing lithium deposited on its surface to diffuse under a chemical potential into the bulk of the alloy.

A Historical Review of Cermet Fuel Development and the Engine Performance Implications

Science.gov (United States)

Stewart, Mark E.

2015-01-01

To better understand Cermet engine performance, examined historical material development reports two issues: High vaporization rate of UO2, High temperature chemical stability of UO2. Cladding and chemical stabilizers each result in large, order of magnitude improvements in high temperature performance. Few samples were tested above 2770 K. Results above 2770 K are ambiguous. Contemporary testing may clarify performance. Cermet sample testing during the NERVA Rover era. Important properties, melting temperature, vaporization rate, strength, Brittle-to-Ductile Transition, cermet sample test results, engine performance, location, peak temperature.

Influence of a powder feed rate on the properties of the plasma sprayed chromium carbide- 25% nickel chromium coating

Directory of Open Access Journals (Sweden)

Mihailo R. Mrdak

2014-04-01

Full Text Available Normal 0 false false false MicrosoftInternetExplorer4 The plasma spray process is a leading technology of powder depositing in the production of coatings widely used in the aerospace industry for the protection of new parts and for the repair of worn ones. Cermet 75Cr3C2 - 25Ni(Cr coatings based on Cr3C2 carbides are widely used to protect parts as they retain high values of hardness, strength and resistance to wear up to a temperature of 850°C. This paper discusses the influence of the parameters of the plasma spray deposition of 75Cr3C2 - 25Ni(Cr powder on the structure and mechanical properties of the coating. The powder is deposited using plasma spraying at atmospheric pressure (APS. The plasma gas is He, which is an inert gas and does not react with the powder; it produces dense plasma with lower heat content and less incorporated ambient air in the plasma jet thus reducing temperature decomposition and decarburization of Cr3C2 carbide.. In this study, three groups of coatings were deposited with three different powder feed rates of: 30, 45 and 60 g/min. The  coating with the best properties was deposited on the inlet flange parts of the turbo - jet engine TV2-117A to reduce the influence of vibrations and wear. The structures and the mechanical properties of 75Cr3C2 - 25Ni(Cr coatings are analyzed in accordance with the Pratt & Whitney standard. Studies have shown that powder feed rates have an important influence on the mechanical properties and structures of 75Cr3C2 - 25Ni(Cr coatings. 

A first principle calculation of anisotropic elastic, mechanical and electronic properties of TiB

Science.gov (United States)

Zhang, Junqin; Zhao, Bin; Ma, Huihui; Wei, Qun; Yang, Yintang

2018-04-01

The structural, mechanical and electronic properties of the NaCl-type structure TiB are theoretically calculated based on the first principles. The density of states of TiB shows obvious density peaks at -0.70eV. Furthermore, there exists a pseudogap at 0.71eV to the right of the Fermi level. The calculated structural and mechanical parameters (i.e., bulk modulus, shear modulus, Young's modulus, Poisson's ratio and universal elastic anisotropy index) were in good agreement both with the previously reported experimental values and theoretical results at zero pressure. The mechanical stability criterion proves that TiB at zero pressure is mechanistically stable and exhibits ductility. The universal anisotropic index and the 3D graphics of Young's modulus are also given in this paper, which indicates that TiB is anisotropy under zero pressure. Moreover, the effects of applied pressures on the structural, mechanical and anisotropic elastic of TiB were studied in the range from 0 to 100GPa. It was found that ductility and anisotropy of TiB were enhanced with the increase of pressure.

Compatibility study between U-UO{sub 2} cermet fuel and T91 cladding

Energy Technology Data Exchange (ETDEWEB)

Mishra, Sudhir, E-mail: sudhir@barc.gov.in [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Kaity, Santu; Khan, K.B. [Radiometallurgy Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India); Sengupta, Pranesh; Dey, G.K. [Materials Science Division, Bhabha Atomic Research Centre, Trombay, Mumbai 400 085 (India)

2016-12-01

Cermet is a new fuel concept for the fast reactor system and is ideally designed to combine beneficial properties of both ceramic and metal. In order to understand fuel clad chemical compatibility, diffusion couples were prepared with U-UO{sub 2} cermet fuel and T91 cladding material. These diffusion couples were annealed at 923–1073 K for 1000 h and 1223 K for 50 h, subsequently their microstructures were examined using scanning electron microscope (SEM), X-ray energy dispersive spectroscope (EDS) and electron probe microanalyser (EPMA). It was observed that the interaction between the fuel and constituents of T91 clad was limited to a very small region up to the temperature 993 K and discrete U{sub 6}(Fe,Cr) and U(Fe,Cr){sub 2} intermetallic phases developed. Eutectic microstructure was observed in the reaction zone at 1223 K. The activation energy for reaction at the fuel clad interface was determined.

Tribological and Wear Performance of Carbide Tools with TiB2 PVD Coating under Varying Machining Conditions of TiAl6V4 Aerospace Alloy

Directory of Open Access Journals (Sweden)

Jose Mario Paiva

2017-11-01

Full Text Available Tribological phenomena and tool wear mechanisms during machining of hard-to-cut TiAl6V4 aerospace alloy have been investigated in detail. Since cutting tool wear is directly affected by tribological phenomena occurring between the surfaces of the workpiece and the cutting tool, the performance of the cutting tool is strongly associated with the conditions of the machining process. The present work shows the effect of different machining conditions on the tribological and wear performance of TiB2-coated cutting tools compared to uncoated carbide tools. FEM modeling of the temperature profile on the friction surface was performed for wet machining conditions under varying cutting parameters. Comprehensive characterization of the TiB2 coated vs. uncoated cutting tool wear performance was made using optical 3D imaging, SEM/EDX and XPS methods respectively. The results obtained were linked to the FEM modeling. The studies carried out show that during machining of the TiAl6V4 alloy, the efficiency of the TiB2 coating application for carbide cutting tools strongly depends on cutting conditions. The TiB2 coating is very efficient under roughing at low speeds (with strong buildup edge formation. In contrast, it shows similar wear performance to the uncoated tool under finishing operations at higher cutting speeds when cratering wear predominates.

Methods of fabricating cermet materials and methods of utilizing same

Science.gov (United States)

Kong, Peter C.

2006-04-04

Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an aluminia phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.

Methods of producing cermet materials and methods of utilizing same

Science.gov (United States)

Kong, Peter C [Idaho Falls, ID

2008-12-30

Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an alumina phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.

Aging behavior of an in-situ TiB2/Al-Cu-Li-x matrix composite

International Nuclear Information System (INIS)

Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng; Wang, Haowei

2017-01-01

Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB 2 /Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al 5 Cu 6 Mg 2 ) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al 3 Li), β′ (Al 3 Zr) and the cubic phase. After aging for 18 h, all precipitates including T 1 (Al 2 CuLi), S (Al 2 CuMg), θ′ (Al 2 Cu), δ′, β′ and the cubic phase have appeared, and the formation of T 1 and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T 1 and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB 2 /Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al 5 Cu 6 Mg 2 ) or its variant was precipitated. •The hardness change was dominated by the evolution of T 1 (Al 2 CuLi) and S (Al 2 CuMg).

Sleep restriction is associated with increased morning plasma leptin concentrations, especially in women.

Science.gov (United States)

Simpson, Norah S; Banks, Siobhan; Dinges, David F

2010-07-01

We evaluated the effects of sleep restriction on leptin levels in a large, diverse sample of healthy participants, while allowing free access to food. Prospective experimental design. After 2 nights of baseline sleep, 136 participants (49% women, 56% African Americans) received 5 consecutive nights of 4 hours time in bed (TIB). Additionally, one subset of participants received 2 additional nights of either further sleep restriction (n = 27) or increased sleep opportunity (n = 37). Control participants (n = 9) received 10 hr TIB on all study nights. Plasma leptin was measured between 10:30 a.m. and 12:00 noon following baseline sleep, after the initial sleep-restriction period, and after 2 nights of further sleep restriction or recovery sleep. Leptin levels increased significantly among sleep-restricted participants after 5 nights of 4 hr TIB (Z = -8.43, p women compared to men (Z = -4.77, p restriction (p restriction with ad libitum access to food significantly increases morning plasma leptin levels, particularly among women.

Structural Characteristics and Magnetic Properties of Al2O3 Matrix-Based Co-Cermet Nanogranular Films

Directory of Open Access Journals (Sweden)

Giap Van Cuong

2015-01-01

Full Text Available Magnetic micro- and nanogranular materials prepared by different methods have been used widely in studies of magnetooptical response. However, among them there seems to be nothing about magnetic nanogranular thin films prepared by a rf cosputtering technique for both metals and insulators till now. This paper presented and discussed preparation, structural characteristics, and magnetic properties of alumina (Al2O3 matrix-based granular Co-cermet thin films deposited by means of the cosputtering technique for both Co and Al2O3. By varying the ferromagnetic (Co atomic fraction, x, from 0.04 to 0.63, several dominant features of deposition for these thin films were shown. Structural characteristics by X-ray diffraction confirmed a cermet-type structure for these films. Furthermore, magnetic behaviours presented a transition from paramagnetic- to superparamagnetic- and then to ferromagnetic-like properties, indicating agglomeration and growth following Co components of Co clusters or nanoparticles. These results show a typical granular Co-cermet feature for the Co-Al2O3 thin films prepared, in which Co magnetic nanogranules are dispersed in a ceramic matrix. Such nanomaterials can be applied suitably for our investigations in future on the magnetooptical responses of spinplasmonics.

High level waste fixation in cermet form

International Nuclear Information System (INIS)

Kobisk, E.H.; Aaron, W.S.; Quinby, T.C.; Ramey, D.W.

1981-01-01

Commercial and defense high level waste fixation in cermet form is being studied by personnel of the Isotopes Research Materials Laboratory, Solid State Division (ORNL). As a corollary to earlier research and development in forming high density ceramic and cermet rods, disks, and other shapes using separated isotopes, similar chemical and physical processing methods have been applied to synthetic and real waste fixation. Generally, experimental products resulting from this approach have shown physical and chemical characteristics which are deemed suitable for long-term storage, shipping, corrosive environments, high temperature environments, high waste loading, decay heat dissipation, and radiation damage. Although leach tests are not conclusive, what little comparative data are available show cermet to withstand hydrothermal conditions in water and brine solutions. The Soxhlet leach test, using radioactive cesium as a tracer, showed that leaching of cermet was about X100 less than that of 78 to 68 glass. Using essentially uncooled, untreated waste, cermet fixation was found to accommodate up to 75% waste loading and yet, because of its high thermal conductivity, a monolith of 0.6 m diameter and 3.3 m-length would have only a maximum centerline temperature of 29 K above the ambient value

Application of synchrotron radiation X-ray computed tomography to investigate the agglomerating behavior of TiB2 particles in aluminum

International Nuclear Information System (INIS)

Chen, Fei; Mao, Feng; Chen, Zongning; Han, Jingyu; Yan, Guangyuan; Wang, Tongmin; Cao, Zhiqiang

2015-01-01

Highlights: • SR-CT was a powerful tool to investigate the TiB 2 distribution in Al-TiB 2 in situ composites. • Three kinds of agglomerations frequently present in the composites. • Agglomerations formed via the diffused atoms reacting with intermediate products. • The composites containing agglomerations show a much reduced ductility. - Abstract: Agglomeration of reinforcing particles has a number of deleterious effects on the properties of in situ metal matrix composites (MMCs). In order to better understand this phenomenon, the agglomerating behavior of TiB 2 particles in aluminum based in situ MMCs was investigated using synchrotron radiation X-ray computed tomography (SR-CT) and field emission scanning electron microscope (FESEM). SR-CT was shown to be a powerful tool for visualizing and quantifying the three-dimensional (3D) features within the composites. Based on the SR-CT and FESEM results, a formation mechanism of the flaky agglomerates, flocculent agglomerates and clusters of coarse TiB 2 particles, which are most frequently presented in the in situ Al/TiB 2 composite, has been proposed. The mechanism shows that the formation of these three kinds of agglomerates can be attributed to three parallel processes, i.e. diffusing titanium atoms reacting with AlB 2 , aluminum melt directly reacting with emulsified salt, diffusing boron atoms reacting with TiAl 3 , respectively. Moreover, the mechanism may shed some light on how to design better processing techniques for obtaining homogenous particle distribution in in situ Al/TiB 2 composites in the future

Heterogeneous composite bodies with isolated lenticular shaped cermet regions

Science.gov (United States)

Sherman, Andrew J [Cirtland Hills, OH

2009-12-22

A heterogeneous body having ceramic rich cermet regions in a more ductile metal matrix. The heterogeneous bodies are formed by thermal spray operations on metal substrates. The thermal spray operations apply heat to a cermet powder and project it onto a solid substrate. The cermet powder is composed of complex composite particles in which a complex ceramic-metallic core particle is coated with a matrix precursor. The cermet regions are generally comprised of complex ceramic-metallic composites that correspond approximately to the core particles. The cermet regions are approximately lenticular shaped with an average width that is at least approximately twice the average thickness. The cermet regions are imbedded within the matrix phase and generally isolated from one another. They have obverse and reverse surfaces. The matrix phase is formed from the matrix precursor coating on the core particles. The amount of heat applied during the formation of the heterogeneous body is controlled so that the core particles soften but do not become so fluid that they disperse throughout the matrix phase. The force of the impact on the surface of the substrate tends to flatten them. The flattened cermet regions tend to be approximately aligned with one another in the body.

High-temperature brazing of X5CrNi18 10 and NiCr20TiAl using the atmospherically plasma-sprayed L-Ni2 filler metal

International Nuclear Information System (INIS)

Wielage, B.; Drozak, J.

1992-01-01

The hybrid-technological combination of the atmospheric plasma spraying for the application of a high-temperature filler metal followed by a brazing process was analyzed in terms of structure and mechanical properties of X5CrNi18 10 and NiCr20TiAl brazing joints. The thickness of the filler metal layer was minimized at [de

Structure evolutions in a Ti–6Al–4V matrix composite reinforced with TiB, characterised using high energy X-ray diffraction

International Nuclear Information System (INIS)

Ropars, Ludovic; Dehmas, Moukrane; Gourdet, Sophie; Delfosse, Jérôme; Tricker, David; Aeby-Gautier, Elisabeth

2015-01-01

Highlights: • In-situ high energy X-ray diffraction used during different thermal treatments. • Kinetics of phase evolutions characterised for the matrix and for the borides. • Conversion from TiB 2 to TiB-B27 via a metastable structure TiB-B f . • Strong effect of the process on the matrix phases evolutions and microstructure. - Abstract: A titanium matrix composite reinforced with TiB was produced using powder metallurgy. A Ti–6Al–4V alloy was chosen to be the matrix, and 12 wt.% of TiB 2 was used as the boron source for the solid state formation of TiB. The TiB 2 to TiB conversion reaction was studied using an in situ high energy X-ray diffraction technique while heat treating the composite. The TiB 2 (space group: P6/mmm) converts into TiB-B27 (Pnma), via TiB-B f (Cmcm). The metastable character of B f is confirmed here; it is the first phase formed during the conversion and it progressively converts into B27 during elevated temperature heat treatment. A modification of the phase transformation kinetics in the matrix and of the composite β transus temperature (T β = 1275 °C) was also observed, mainly due to gas contamination and intensive work hardening as a result of the mechanical alloying process used to manufacture the material and to a modification of the matrix equilibria

Development of UO2/PuO2 dispersed in uranium matrix CERMET fuel system for fast reactors

International Nuclear Information System (INIS)

Sinha, V.P.; Hegde, P.V.; Prasad, G.J.; Pal, S.; Mishra, G.P.

2012-01-01

CERMET fuel with either PuO 2 or enriched UO 2 dispersed in uranium metal matrix has a strong potential of becoming a fuel for the liquid metal cooled fast breeder reactors (LMR’s). In fact it may act as a bridge between the advantages and disadvantages associated with the two extremes of fuel systems (i.e. ceramic fuel and metallic fuel) for fast reactors. At Bhabha Atomic Research Centre (BARC), R and D efforts are on to develop this CERMET fuel by powder metallurgy route. This paper describes the development of flow sheet for preparation of UO 2 dispersed in uranium metal matrix pellets for three different compositions i.e. U–20 wt%UO 2 , U–25 wt%UO 2 and U–30 wt%UO 2 . It was found that the sintered pellets were having excellent integrity and their linear mass was higher than that of carbide fuel pellets used in Fast Breeder Test Reactor programme (FBTR) in India. The pellets were characterized by X-ray diffraction (XRD) technique for phase analysis and lattice parameter determination. The optical microstructures were developed and reported for all the three different U–UO 2 compositions.

Development of UO2/PuO2 dispersed in uranium matrix CERMET fuel system for fast reactors

Science.gov (United States)

Sinha, V. P.; Hegde, P. V.; Prasad, G. J.; Pal, S.; Mishra, G. P.

2012-08-01

CERMET fuel with either PuO2 or enriched UO2 dispersed in uranium metal matrix has a strong potential of becoming a fuel for the liquid metal cooled fast breeder reactors (LMR's). In fact it may act as a bridge between the advantages and disadvantages associated with the two extremes of fuel systems (i.e. ceramic fuel and metallic fuel) for fast reactors. At Bhabha Atomic Research Centre (BARC), R & D efforts are on to develop this CERMET fuel by powder metallurgy route. This paper describes the development of flow sheet for preparation of UO2 dispersed in uranium metal matrix pellets for three different compositions i.e. U-20 wt%UO2, U-25 wt%UO2 and U-30 wt%UO2. It was found that the sintered pellets were having excellent integrity and their linear mass was higher than that of carbide fuel pellets used in Fast Breeder Test Reactor programme (FBTR) in India. The pellets were characterized by X-ray diffraction (XRD) technique for phase analysis and lattice parameter determination. The optical microstructures were developed and reported for all the three different U-UO2 compositions.

Surface properties of copper based cermet materials

International Nuclear Information System (INIS)

Voinea, M.; Vladuta, C.; Bogatu, C.; Duta, A.

2008-01-01

The paper presents the characterization of the surface properties of copper based cermets obtained by two different techniques: spray pyrolysis deposition (SPD) and electrodeposition. Copper acetate was used as precursor of Cu/CuO x cermet. The surface morphology was tailored by adding copolymers of maleic anhydride with controlled hydrophobia. The films morphology of Cu/CuO x was assessed using contact angle measurements and AFM analysis. The porous structures obtained via SPD lead to higher liquid adsorption rate than the electrodeposited films. A highly polar liquid - water is recommended as testing liquid in contact angle measurements, for estimating the porosity of copper based cermets, while glycerol can be used to distinguish among ionic and metal predominant structures. Thus, contact angle measurements can be used for a primary evaluation of the films morphology and, on the other hand, of the ratio between the cermet components

Cermet based solar selective absorbers : further selectivity improvement and developing new fabrication technique

OpenAIRE

Nejati, Mohammadreza

2008-01-01

Spectral selectivity of cermet based selective absorbers were increased by inducing surface roughness on the surface of the cermet layer using a roughening technique (deposition on hot substrates) or by micro-structuring the metallic substrates before deposition of the absorber coating using laser and imprint structuring techniques. Cu-Al2O3 cermet absorbers with very rough surfaces and excellent selectivity were obtained by employing a roughness template layer under the infrared reflective l...

Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

OpenAIRE

Chao Chang; Davide Verdi; Miguel Angel Garrido; Jesus Ruiz-Hervias

2016-01-01

In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI) in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cerm...

Assessment of polyphase sintered iron-cobalt-iron boride cermets

International Nuclear Information System (INIS)

Nowacki, J.; Pieczonka, T.

2004-01-01

Sintering of iron, cobalt and boron powders has been analysed. As a result iron-iron boride, Fe-Fe 2 B and iron/cobalt boride with a slight admixture of molybdenum, Fe - Co - (FeMoCo) 2 B cermets have been produced. Iron was introduced to the mixture as the Astalloy Mo Hoeganaes grade powder. Elemental amorphous boron powder was used, and formation of borides occurred both during heating and isothermal sintering periods causing dimensional changes of the sintered body. Dilatometry was chosen to control basic phenomena taking place during multiphase sintering of investigated systems. The microstructure and phase constituents of sintered compacts were controlled as well. The cermets produced were substituted to: metallographic tests, X-ray analysis, measurements of hardness and of microhardness, and of wear in the process of sliding dry friction. Cermets are made up of two phases; hard grains of iron - cobalt boride, (FeCo) 2 B (1800 HV) constituting the reinforcement and a relatively soft and plastic eutectic mixture Fe 2 B - Co (400-500 HV) constituting the matrix. (author)

Manufacture of annular cermet articles

Science.gov (United States)

Forsberg, Charles W.; Sikka, Vinod K.

2004-11-02

A method to produce annular-shaped, metal-clad cermet components directly produces the form and avoids multiple fabrication steps such as rolling and welding. The method includes the steps of: providing an annular hollow form with inner and outer side walls; filling the form with a particulate mixture of ceramic and metal; closing, evacuating, and hermetically sealing the form; heating the form to an appropriate temperature; and applying force to consolidate the particulate mixture into solid cermet.

Inverted amorphous silicon solar cell utilizing cermet layers

Science.gov (United States)

Hanak, Joseph J.

1979-01-01

An amorphous silicon solar cell incorporating a transparent high work function metal cermet incident to solar radiation and a thick film cermet contacting the amorphous silicon opposite to said incident surface.

Literature review of thermal and radiation performance parameters for high-temperature, uranium dioxide fueled cermet materials

International Nuclear Information System (INIS)

Haertling, C.; Hanrahan, R.J.

2007-01-01

High-temperature fissile-fueled cermet literature was reviewed. Data are presented primarily for the W-UO 2 as this was the system most frequently studied; other reviewed systems include cermets with Mo, Re, or alloys as a matrix. Failure mechanisms for the cermets are typically degradation of mechanical integrity and loss of fuel. Mechanical failure can occur through stresses produced from dissimilar expansion coefficients, voids created from diffusion of dissimilar materials or formation of metal hydride and subsequent volume expansion. Fuel loss failure can occur by high temperature surface vaporization or by vaporization after loss of mechanical integrity. Techniques found to aid in retaining fuel include the use of coatings around UO 2 fuel particles, use of oxide stabilizers in the UO 2 , minimizing grain sizes in the metal matrix, minimizing impurities, controlling the cermet sintering atmosphere, and cladding around the cermet

Spark plasma sintering of TiNi nano-powders for biological application

International Nuclear Information System (INIS)

Fu, Y Q; Gu, Y W; Shearwood, C; Luo, J K; Flewitt, A J; Milne, W I

2006-01-01

Nano-sized TiNi powder with an average size of 50 nm was consolidated using spark plasma sintering (SPS) at 800 deg. C for 5 min. A layer of anatase TiO 2 coating was formed on the sintered TiNi by chemical reaction with a hydrogen peroxide (H 2 O 2 ) solution at 60 deg. C followed by heat treatment at 400 deg. C to enhance the bioactivity of the metal surface. Cell culture using osteoblast cells and a biomimetic test in simulated body fluid proved the biocompatibility of the chemically treated SPS TiNi

Microstructure and temperature coefficient of resistance of thin cermet resistor films deposited from CrSi2-Cr-SiC targets by S-gun magnetron

International Nuclear Information System (INIS)

Felmetsger, Valery V.

2010-01-01

Technological solutions for producing nanoscale cermet resistor films with sheet resistances above 1000 Ω/□ and low temperature coefficients of resistance (TCR) have been investigated. 2-40 nm thick cermet films were sputter deposited from CrSi 2 -Cr-SiC targets by a dual cathode dc S-gun magnetron. In addition to studying film resistance versus temperature, the nanofilm structural features and composition were analyzed using scanning electron microscopy, atomic force microscopy, high-resolution transmission electron microscopy, energy-dispersive x-ray spectroscopy, and electron energy loss spectroscopy. This study has revealed that all cermet resistor films deposited at ambient and elevated temperatures were amorphous. The atomic ratio of Si to Cr in these films was about 2 to 1. The film TCR displayed a significant increase when the deposited film thickness was reduced below 2.5 nm. An optimized sputter process consisting of wafer degassing, cermet film deposition at elevated temperature with rf substrate bias, and a double annealing in vacuum, consisting of in situ annealing following the film sputtering and an additional annealing following the exposure of the wafers to air, has been found to be very effective for the film thermal stabilization and for fine tuning the film TCR. Cermet films with thicknesses in the range of 2.5-4 nm deposited using this technique had sheet resistances ranging from 1800 to 1200 Ω/□ and TCR values from -50 ppm/ deg. C to near zero, respectively. A possible mechanism responsible for the high efficiency of annealing the cermet films in vacuum (after preliminary exposure to air), resulting in resistance stabilization and TCR reduction, is also discussed.

Properties of U sub 3 O sub 8 -aluminum cermet fuel

Energy Technology Data Exchange (ETDEWEB)

Peacock, H.B.

1989-10-01

Nuclear fuel elements containing U{sub 3}O{sub 8} dispersed in an aluminum matrix have been used in research and test reactors for about 30 years. These elements, sometimes called cermet fuel, are made by powder metallurgical methods (PM) and can accommodate up to approximately 50 wt % uranium in the core section of extruded tubes. Cermet fuel elements have been fabricated and irradiated at the Savannah River Site (SRS). Irradiation behavior is excellent. Extruded tubes with up to 50 wt % uranium have been successfully irradiated to fission densities of about 2 {times} 10{sup 21} fissions per cc of core. Physical, mechanical, and chemical properties of cermet fuels are assembled into a reference document. Results will be used by Argonne National Laboratory to design cermet fuel elements for possible use in the New Production Reactor at SRS. 57 refs., 33 figs., 12 tabs.

Stability, characterization and functionality of proton conducting NiO–BaCe0.85−xNbxY0.15O3−δ cermet anodes for IT-SOFC application

International Nuclear Information System (INIS)

Žunić, Milan; Branković, Goran; Basoli, Francesco; Cilense, Mario; Longo, Elson; Varela, José Arana

2014-01-01

Highlights: • The influence niobium concentration on properties of anode substrates was investigated. • The cermet anode powders were obtained without any undesirable phases. • Porous anode substrates showed chemical stability in the CO 2 atmosphere. • Conductivity values of reduced anode samples were σ * > 50 S cm −1 . • Fuel cell tests demonstrated functionality of anode substrates. - Abstract: There are many of properties of anodes based on proton conductors, like microstructure, conductivity and chemical stability, which should be optimized. In this work we were dealing with the influence of niobium on the chemical stability, microstructural and electrical characteristics of proton conducting NiO–BaCe 0.85−x Nb x Y 0.15 O 3−δ (NiO–BCNYx) anodes. Four anode substrates NiO–BCNYx of different Nb concentration were prepared using the method of evaporation and decomposition of solutions and suspensions (EDSS). Sintered anode substrates were reduced and their microstructural and electrical properties were examined before and after reduction as a function of the amount of niobium. Chemical stability tests showed strong influence of Nb amount on the chemical stability of anodes in the CO 2 . Microstructural properties of the anode pellets before and after testing in CO 2 were investigated using X-ray diffraction analysis. Electrical properties of anode samples were examined by impedance spectroscopy measurements and the conductivity values of reduced anodes were more than 50 S cm −1 at 600 °C confirming percolation through Ni particles. Fuel cells were fabricated with aim to examine the functionality of anodes. During the fuel cell test the cell with Ni–BCNY10 anode achieved the highest performance, demonstrating a peak power density of 164 mW cm −2 at 650 °C, which confirmed the functionality of Ni–BCNY anodes

Multi-axial response of idealized cermets

International Nuclear Information System (INIS)

Pickering, E.G.; Bele, E.; Deshpande, V.S.

2016-01-01

The yield response of two idealized cermets comprising mono and bi-disperse steel spheres in a Sn/Pb solder matrix has been investigated for a range of axisymmetric stress states. Proportional stress path experiments are reported, from which are extracted the initial yield surfaces and their evolution with increasing plastic strain. The initial yield strength is nearly independent of the hydrostatic pressure but the strain hardening rate increases with stress triaxiality up to a critical value. For higher triaxialities, the responses are independent of hydrostatic pressure. Multi-axial measurements along with X-ray tomography were used to demonstrate that the deformation of these idealized cermets occurs by two competing mechanisms: (i) a granular flow mechanism that operates at low levels of triaxiality, where volumetric dilation occurs under compressive stress states, and (ii) a plastically incompressible mechanism that operates at high stress triaxialities. A phenomenological viscoplastic constitutive model that incorporates both deformation mechanisms is presented. While such multi-axial measurements are difficult for commercial cermets with yield strengths on the order of a few GPa, the form of their constitutive relation is expected to be similar to that of the idealized cermets presented here.

Fabrication and thermal conductivity of boron carbide/copper cermet

International Nuclear Information System (INIS)

Maruyama, Tadashi; Onose, Shoji

1999-01-01

Studies on fabrication and thermal conductivity of B 4 C/Cu cermet were made to obtain high performance neutron absorber materials for Liquid Metal-cooled Fast Breeder Reactor (LMFBR). A mixed powder of B 4 C and Cu was mechanically blended at high speed thereby a coating layer of Cu was formed on the surface of B 4 C powder. Then the B 4 C powder with Cu coating was hot pressed at temperatures from 950 to 1,050degC to form a B 4 C cermet. A high density B 4 C/Cu cermet with 70 vol% of B 4 C and relative density higher than 90% was successfully fabricated. In spite of the low volume fraction of Cu, the B 4 C/Cu cermet exhibited high thermal conductivity which originated from the existence of continuous metallic phase Cu in B 4 C/Cu cermet. (author)

Preparation of one-step NiO/Ni-CGO composites using factorial design

International Nuclear Information System (INIS)

Araujo, A.J.M. de; Sousa, A R.O. de; Camposa, L.F.A.; Macedo, D.A.; Loureiro, F. J.A.; Fagg, D.P.

2016-01-01

This work deals with the synthesis, processing and characterization of NiO/Ni- CGO composite materials as potential solid oxide fuel cell (SOFC) anodes. The particulate materials were obtained by a one-step synthesis method and characterized by thermal analysis (prior to calcination) and X-ray diffraction (calcined powder). The ceramic processing of samples containing from 30 to 70 wt.% NiO was carried out by factorial design. Besides the NiO content controlled during the chemical synthesis, the impacts of the pore-former content (citric acid, used in proportions of 0, 7.5 and 15 wt.%) and the sintering temperature (1300, 1350 and 1400 °C) were also investigated. The open porosity of NiO-CGO composites and reduced Ni-CGO cermets was modeled as a function of factors (NiO content, citric acid content and sintering temperature) and interaction of factors. (author)

Molybdenum-base cermet fuel development

International Nuclear Information System (INIS)

Gurwell, W.E.; Moss, R.W.; Pilger, J.P.; White, G.D.

1987-07-01

Development of a multimegawatt (MMW) space nuclear power system requires identification and resolution of several technical feasibility issues before selecting one or more promising system concepts. Demonstration of reactor fuel fabrication technology is required for cermet-fueled reactor concepts. MMW reactor fuel development activity at Pacific Northwest Laboratory (PNL) is focused on producing a molybdenum-matrix uranium-nitride (UN) fueled cermet. This cermet is to have a high matrix density (≥95%) for high strength and high thermal conductance coupled with a high particle (UN) porosity (∼25%) for retention of released fission gas at high burnup. Fabrication process development involves the use of porous TiN microspheres as surrogate fuel material until porous UN microspheres become available. Process development has been conducted in the areas of microsphere synthesis, particle sealing/coating, and high-energy-rate forming (HERF) and vacuum hot press consolidation techniques. This paper summarizes the status of these activities

Characterization of Cr-O cermet solar selective coatings deposited by using direct-current magnetron sputtering technology

International Nuclear Information System (INIS)

Lee, Kil Dong

2006-01-01

Cr-O (Cr-CrO) cermet solar selective coatings with a double cermet layer film structure were prepared by using a special direct-current (dc) magnetron sputtering technology. The typical film structure from the surface to the bottom substrate was an Al 2 O 3 anti-reflection layer on a double Cr-O cermet layer on an Al metal infrared reflection layer. The deposited Cr-O cermet solar selective coating had an absorptance of α = 0.93 - 0.95 and an emittance of ε = 0.09 - 0.10(100 .deg. C). The absorption layers of the Cr-O cermet coatings deposited on glass and silicon substrates were identified as being amorphous by using X-ray diffraction (XRD). Atomic force microscopy (AFM) showed that Cr-O cermet layers were very smooth and that their grain sizes were very small. The result of thermal stability test showed that the Cr-O cermet solar selective coating was stable for use at temperatures of under 400 .deg. C.

Biogas Upgrading Using SOEC with a Ni-ScYSZ Electrode

DEFF Research Database (Denmark)

Ebbesen, Sune Dalgaard; Bøgild Hansen, John; Mogensen, Mogens Bjerg

2013-01-01

Biogas consists mainly of CH4, CO2 and small amounts of H2S. The value of biogas will increase significantly if it is upgraded to pipeline quality by converting CO2 and H2O in the biogas to CO and H2 using a Solid Oxide Electrolysis Cell (SOEC) followed by methanation. The Ni-ScYSZ-cermet electrode...... is, however, active for steam reforming of CH4, but sulphur traces in the biogas reduce the steam reforming activity. It is proven that sulphur stops steam reforming activity whereas the electrochemistry is only affected to a limited degree, showing that up-grading of biogas using SOEC with Ni...

Properties of nano-structured Ni/YSZ anodes fabricated from plasma sprayable NiO/YSZ powder prepared by single step solution combustion method

Energy Technology Data Exchange (ETDEWEB)

Prakash, B. Shri; Balaji, N.; Kumar, S. Senthil; Aruna, S.T., E-mail: staruna194@gmail.com

2016-12-15

Highlights: • Preparation of plasma grade NiO/YSZ powder in single step. • Fabrication of nano-structured Ni/YSZ coating. • Conductivity of 600 S/cm at 800 °C. - Abstract: NiO/YSZ anode coatings are fabricated by atmospheric plasma spraying at different plasma powers from plasma grade NiO/YSZ powders that are prepared in a single step by solution combustion method. The process adopted is devoid of multi-steps that are generally involved in conventional spray drying or fusing and crushing methods. Density of the coating increased and porosity decreased with increase in the plasma power of deposition. An ideal nano-structured Ni/YSZ anode encompassing nano YSZ particles, nano Ni particles and nano pores is achieved on reducing the coating deposited at lower plasma powers. The coating exhibit porosities in the range of 27%, sufficient for anode functional layers. Electronic conductivity of the coatings is in the range of 600 S/cm at 800 °C.

Development and characterization of cermet forms for radioactive waste

International Nuclear Information System (INIS)

Aaron, W.S.; Quinby, T.C.; Kobisk, E.H.

1979-01-01

Cermets designed to isolate high-level wastes in a solid form are a composite consisting of various ceramic phase particles uniformly dispersed in and microencapsulated by an iron-nickel base alloy matrix. The metal matrix provides this waste form with many advantageous features including excellent thermal conductivity and mechanical strength. These cermets are formed by first dissolving the waste in molten urea, precipitating and calcining all the constituents, compacting the calcine, and sintering and reduction to form the final product. The exact formulation of cermets through additions to the waste is designed to fix most of the fission products in stable, leach resistant ceramic phases which are subsequently microencapsulated by an alloy matrix. The alloy matrix, which is derived primarily from the waste itself and includes the reducible fission and activation products from the waste, can be compositionally adjusted through additions to optimize its corrosion resistance under conditions existing in various disposal environments. The processes by which cermets are formed include several new and unique materials preparation options that are being developed to permit engineering scale-up and to be compatible with remote operations. Cermets formed by alternate processing methods are being characterized. Initially, cermet samples were prepared using a laboratory scale, batch process developed for the preparation of special ceramics having high compositional uniformity and excellent sinterability. The modification of this batch process to one suitable for scale-up and remote operation is the subject of this paper. Cermet characterization is also discussed

Development of Highly Nano-Dispersed NiO/GDC Catalysts from Ion Exchange Resin Templates

Directory of Open Access Journals (Sweden)

Angel Caravaca

2017-11-01

Full Text Available Novel NiO/GDC (Gadolinium-doped Ceria cermet catalysts were developed by the Weak Acid Resin (WAR method using an ion exchange resin template. In addition, the specific surface area of these tunable materials was enhanced by NiO partial dissolution in aqueous acid solution. The whole procedure highly improved the micro-structural properties of these materials compared to previous studies. Catalysts with high metal loadings (≥10%, small Ni nanoparticles (<10 nm, and high specific surface areas (>70 m2/g were achieved. These properties are promising for catalytic applications such as methane steam reforming for H2 production.

Predominio de violencia en la población del cantón de Tibás: enero, 2012 a julio, 2014

Directory of Open Access Journals (Sweden)

Mauren Araya Solís

2015-07-01

Full Text Available Introducción: El objetivo de la presente investigación es identificar el predominio de violencia en la población del cantón de Tibás, de enero del año 2012 a julio, del 2014. La violencia implica posibilidad de daño o daño en sí, lo cual afecta negativamente la salud de las personas ya sea como indiviuos o como grupo, razón por la que es esencial identificar y describir sus manifestaciones en la comunidad, para así poder tomar medidas concretas contra ella, reducir su impacto y mejorar la salud de las personas. Metodología: El estudio consiste en una investigación epidemiológica de tipo descriptiva y transversal, basada en datos recolectados en el Área Rectora de Salud del Cantón de Tibás mediante la boleta de notificación obligatoria VE-01. Resultados: Se determinó que la violencia es una situación que afecta en su mayoría a niños y niñas de 0-9 años, el tipo más común es la negligencia o abandono. En cuanto a las zonas más afectadas, se destaca Cinco Esquinas, seguida de León XIII, además el género femenino es el más afectado, datos que concuerdan con la literatura revisada. Conclusión: Se concluye que la violencia es un problema de salud pública, un fenómeno con múltiples repercusiones y que dentro de las poblaciones más vulnerables se encuentran las mujeres, personas adultas mayores, niños y niñas, sin dejar de lado que todas las personas están expuestas a sufrir algún tipo de violencia. 

Development of cermets for high-level radioactive waste fixation

International Nuclear Information System (INIS)

Aaron, W.S.; Quinby, T.C.; Kobisk, E.H.

1979-01-01

A method is currently under development for the solidification and fixation of commercial and defense high-level radioactive wastes in the form of ceramic particles encapsulated by metal, i.e., a cermet. The chemical and physical processing techniques which have been developed and the properties of the resulting cermet bodies are described in this paper. These cermets have the advantages of high thermal conductivity and low leach rates

Oxidation behaviors of the TiNi/Ti{sub 2}Ni matrix composite coatings with different contents of TaC addition fabricated on Ti6Al4V by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Lv, Y.H.; Li, J., E-mail: jacob_lijun@sina.com; Tao, Y.F.; Hu, L.F.

2016-09-15

The TiNi/Ti{sub 2}Ni matrix composite coatings were fabricated on Ti6Al4V by laser cladding the mixtures of NiCrBSi and different contents of TaC (0 wt%, 5 wt%, 15 wt%, 30 wt% and 40 wt%). Scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffractometry (XRD) were used to examine the microstructures of the coatings. Oxidation behaviors of these coatings were also investigated at 800 °C for 50 h in air. The results showed that the coating without TaC addition was mainly composed of TiNi/Ti{sub 2}Ni as the matrix and TiC/TiB{sub 2}/TiB as the reinforcement. TaC was dissolved completely and precipitated again during laser cladding. Ta and C from the added TaC mainly existed as the solute atoms in the solid solutions of TiC, TiB{sub 2} and TiB in the coatings with TaC addition. The addition of TaC refined the microstructures of the coatings. In the oxidation test, the oxidation process was divided into the violent oxidation stage and the slow oxidation stage. The oxidation rates of the substrate and the coatings with different contents of TaC (0, 5, 15, 30, 40 wt%) were 0.644, 0.287, 0.173, 0.161, 0.223 and 0.072 mg cm{sup −2} h{sup −1} in the first stage, 0.884, 0.215, 0.136, 0.126, 0.108 and 0.040 mg{sup 2} cm{sup −4} h{sup −1} in the second stage, respectively. The weight gain of these samples were 6.70, 3.30, 2.86, 2.64, 2.41 and 1.69 mg cm{sup −2}, respectively after the whole oxidation test. The oxidation film formed on the surface of the coating without TaC addition mainly consisted of TiO{sub 2}, Al{sub 2}O{sub 3}, and a small amount of NiO, Cr{sub 2}O{sub 3} and SiO{sub 2}. Moreover, Ta{sub 2}O{sub 5} was also formed on the surfaces of these coatings with different contents of TaC. The oxides formed during the oxidation test were supposed to be responsible for the improvement in oxidation resistance of these coatings. - Highlights: • The composite coatings with TaC addition were fabricated on Ti6Al4V by laser

Cermet-fueled reactors for multimegawatt space power applications

International Nuclear Information System (INIS)

Cowan, C.L.; Armijo, J.S.; Kruger, G.B.; Palmer, R.S.; Van Hoomisson, J.E.

1988-01-01

The cermet-fueled reactor has evolved as a potential power source for a broad range of multimegawatt space applications. In particular, the fast spectrum reactor concept can be used to deliver 10s of megawatts of electric power for continuous, long term, unattended operation, and 100s of megawatts of electric power for times exceeding several hundred seconds. The system can also be utilized with either a gas coolant in a Brayton power conversion cycle, or a liquid metal coolant in a Rankine power conversion cycle. Extensive testing of the cermet fuel element has demonstrated that the fuel is capable of operating at very high temperatures under repeated thermal cycling conditions, including transient conditions which approach the multimegawatt burst power requirements. The cermet fuel test performance is reviewed and an advanced cermet-fueled multimegawatt nuclear reactor is described in this paper

A cermet fuel reactor for nuclear thermal propulsion

International Nuclear Information System (INIS)

Kruger, G.

1991-01-01

Work on the cermet fuel reactor done in the 1960's by General Electric (GE) and the Argonne National Laboratory (ANL) that had as its goal the development of systems that could be used for nuclear rocket propulsion as well as closed cycle propulsion system designs for ship propulsion, space nuclear propulsion, and other propulsion systems is reviewed. It is concluded that we can have excellent thermal and mechanical performance with cermet fuel. Thousands of hours of testing were performed on the cermet fuel at both GE and AGL, including very rapid transients and some radiation performance history. We conclude that there are no feasibility issues with cermet fuel. What is needed is reactivation of existing technology and qualification testing of a specific fuel form. We believe this can be done with a minimum development risk

Mechanical behaviour of U3O8-Al cermets

International Nuclear Information System (INIS)

Figueredo, A.M. de; Ferreira, I.

1981-01-01

Homogeneous, high density U 3 O 8 -Al cermets, containing between 5 W% and 55 Wt% of U 3 ω 8 were fabricated using hot swaging and powder metallurgy technics. Tensile tests were performed at room temperature on specimens obtained from the cermets fabricated. The results show that the ultimate tensile strength (UTS) and elongation to fracture decrease with increasing U 3 O 8 in the cermet. The UTS is shown to be proportional to the minimum matrix load bearing cross-sectional area. The main influence of an increase in the content of U 3 O 8 in the cermet appears to be the decrease in the minimum matrix, load bearing cross-section. (Author) [pt

Cermet fuels for space power systems

International Nuclear Information System (INIS)

Barner, J.O.; Coomes, E.P.; Williford, R.E.; Neimark, L.A.

1986-01-01

A refractory-metal matrix, UN-fueled cermet is a very promising fuel candidate for a wide range of multi-megawatt space reactor systems, e.g., steady-state, flexible duty-cycle, or bimodal, single- or two-phase liquid-metal cooled reactors, or thermionic reactors. Cermet fuel is especially promising for reactor designs that require operational strategies which incorporate rapid power changes because of its anticipated capability to withstand thermal shock

Cold spraying of aluminum bronze on profiled submillimeter cermet structures formed by laser cladding

Science.gov (United States)

Ryashin, N. S.; Malikov, A. G.; Shikalov, V. S.; Gulyaev, I. P.; Kuchumov, B. M.; Klinkov, S. V.; Kosarev, V. F.; Orishich, A. M.

2017-10-01

The paper presents results of the cold spraying of aluminum bronze coatings on substrates profiled with WC/Ni tracks obtained by laser cladding. Reinforcing cermet frames shaped as grids with varied mesh sizes were clad on stainless steel substrates using a CO2 laser machine "Siberia" (ITAM SB RAS, Russia). As a result, surfaces/substrates with heterogeneous shape, composition, and mechanical properties were obtained. Aluminum bronze coatings were deposited from 5lF-NS powder (Oerlikon Metco, Switzerland) on those substrates using cold spraying equipment (ITAM SB RAS). Data of profiling, microstructure diagnostics, EDS analysis, and mechanical tests of obtained composites is reported. Surface relief of the sprayed coatings dependence on substrate structure has been demonstrated.

Comparing the effect of processing temperature on microstructure and mechanical behavior of (ZrSiO4 or TiB2)/aluminum composites

International Nuclear Information System (INIS)

Abdizadeh, H.; Baharvandi, H.R.; Moghaddam, K. Shirvani

2008-01-01

Recently, a large number of metal matrix composites have been developed for high-performance applications. The first requirement for superior performance of a composite material is the homogeneous distribution of the reinforcing phase. In particulate-reinforced composites, any agglomeration of reinforcement particles deteriorates the mechanical properties of composite. Stir casting route has been used to achieve homogeneity of particle distribution throughout the matrix. In present study, ZrSiO 4 and TiB 2 particles were incorporated in A356.1 alloy. The size of ZrSiO 4 and TiB 2 particles was 1 μm. Reinforcement particles were added to melted aluminum at different temperatures above pure aluminum melting point (750, 850, 950 deg. C). The volume fraction of reinforcement particles was 5%. After addition of reinforcement, stirring was continued for 12 min for better distribution and better solidification conditions. The microstructure and mechanical behavior of prepared composites were studied. Scanning electron microscopy and X-ray diffraction were used to investigate dispersion of reinforcement particles in aluminum matrix and chemical composition of composites. Hardness and tensile tests were carried out to test mechanical properties. The results of these experiments show that the mechanical properties and microstructure of composites were changed by increasing temperature; also the best condition of ZrSiO 4 case was 750 deg. C but 850 deg. C for TiB 2

Transformation from Al3BC phase to doped TiB2 or TiC particles in Al–Ti melts

International Nuclear Information System (INIS)

Tian, Wenjie; Li, Pengting; Gao, Tong; Nie, Jinfeng; Liu, Xiangfa

2013-01-01

Highlights: ► The reaction of phase Al 3 BC with Ti was investigated. ► The transformation leads to the formation of C-doped TiB 2 and B-doped TiC. ► The doped particles show macroporous and lamellar morphologies. ► A model was proposed to illustrate the transformation mechanism. ► Grain refinement performance of the Al–5Ti–0.8B–0.2C on A356 alloy is excellent. -- Abstract: An Al–8B–2C master alloy was added into Al–Ti melts to study the reaction of Al 3 BC phase with Ti. As a result, a new Al–5Ti–0.8B–0.2C master alloy was fabricated. The microstructures were studied by field emission scanning electron microscope (FESEM), X-ray diffraction (XRD) and transmission electron microscope (TEM). The analysis indicates that C-doped TiB 2 and B-doped TiC which show macroporous and lamellar morphologies are transformed from Al 3 BC. The transformation mechanism is also discussed in this work. Furthermore, the grain refinement performance of the Al–5Ti–0.8B–0.2C on A356 alloy was investigated

[Comparative studies on fissure sealing: composite versus Cermet cement].

Science.gov (United States)

Hickel, R; Voss, A

1989-06-01

Fifty two molars sealed with either composite or Cermet cement were compared. The composite sealant was applied after enamel etching using a rubber dam. Before sealing with Cermet cement the enamel was only cleaned with pumice powder and sodium hypochlorie and the material was applied without enamel etching. After an average follow-up of 1.6 years composite sealants proved to be significantly more reliable. Cermet cement sealings showed defects more frequently.

Optimizing analysis of W-AlN cermet solar absorbing coatings

International Nuclear Information System (INIS)

Zhang Qichu

2001-01-01

The layer thickness and tungsten metal volume fraction of W-AlN cermet solar selective absorbing coatings on a W, Cu or Al infrared reflector with a surface aluminium oxynitride (AlON) or Al 2 O 3 ceramic anti-reflector layer were optimized using physical modelling calculations. Due to limited published data for the refractive index of AlN, and likely oxygen contamination during reactive sputtering of AlN ceramic materials, AlON was used as the ceramic component and the published value of its refractive index was employed. The dielectric function and then the complex refractive index of W-AlON cermet materials were calculated using the Ping Sheng approximation. The downhill simplex method in multi-dimensions was used in the numerical calculation to achieve maximum photo-thermal conversion efficiency at 350 0 C under a concentration factor of 30 for a solar collector tube. Optimization calculation results show that the initial graded (ten-step layers) cermet films all converge to something close to a three-layer film structure, which consists of a low metal volume fraction cermet layer on a high metal volume fraction cermet layer on a metallic infrared reflector with a surface ceramic anti-reflection layer. The optimized three-layer solar coatings have a high solar absorptance of 0.95 for AlON and 0.96 for the Al 2 O 3 anti-reflection layer, and a low hemispherical emittance of 0.073 at 350 deg. C. For the optimized three-layer films the solar radiation is efficiently absorbed internally and by phase interference. Thermal loss is very low for optimized three-layer films due to high reflectance values in the thermal infrared wavelength range and a very sharp edge between low solar reflectance and high thermal infrared reflectance. The high metal volume fraction cermet layer has a metal-like optical behaviour in the thermal infrared wavelength range and makes the largest contribution to the increase of emittance compared with that of the metal infrared reflector

Optimizing analysis of W-AlN cermet solar absorbing coatings

Energy Technology Data Exchange (ETDEWEB)

Zhang Qichu [School of Physics, University of Sydney, NSW (Australia)

2001-11-07

The layer thickness and tungsten metal volume fraction of W-AlN cermet solar selective absorbing coatings on a W, Cu or Al infrared reflector with a surface aluminium oxynitride (AlON) or Al{sub 2}O{sub 3} ceramic anti-reflector layer were optimized using physical modelling calculations. Due to limited published data for the refractive index of AlN, and likely oxygen contamination during reactive sputtering of AlN ceramic materials, AlON was used as the ceramic component and the published value of its refractive index was employed. The dielectric function and then the complex refractive index of W-AlON cermet materials were calculated using the Ping Sheng approximation. The downhill simplex method in multi-dimensions was used in the numerical calculation to achieve maximum photo-thermal conversion efficiency at 350{sup 0}C under a concentration factor of 30 for a solar collector tube. Optimization calculation results show that the initial graded (ten-step layers) cermet films all converge to something close to a three-layer film structure, which consists of a low metal volume fraction cermet layer on a high metal volume fraction cermet layer on a metallic infrared reflector with a surface ceramic anti-reflection layer. The optimized three-layer solar coatings have a high solar absorptance of 0.95 for AlON and 0.96 for the Al{sub 2}O{sub 3} anti-reflection layer, and a low hemispherical emittance of 0.073 at 350 deg. C. For the optimized three-layer films the solar radiation is efficiently absorbed internally and by phase interference. Thermal loss is very low for optimized three-layer films due to high reflectance values in the thermal infrared wavelength range and a very sharp edge between low solar reflectance and high thermal infrared reflectance. The high metal volume fraction cermet layer has a metal-like optical behaviour in the thermal infrared wavelength range and makes the largest contribution to the increase of emittance compared with that of the metal

Optimizing analysis of W-AlN cermet solar absorbing coatings

Energy Technology Data Exchange (ETDEWEB)

Qi-Chu Zhang [University of Sydney, NSW (Australia). School of Physics

2001-11-07

The layer thickness and tungsten metal volume fraction of W-AlN cermet solar selective absorbing coatings on a W, Cu or Al infrared reflector with a surface aluminium oxynitride (AlON) or Al{sub 2}O{sub 3} ceramic anti-reflector layer were optimized using physical modelling calculations. Due to limited published data for the refractive index of AlN, and likely oxygen contamination during reactive sputtering of AlN ceramic materials, AlON was used as the ceramic component and the published value of its refractive index was employed. The dielectric function and then the complex refractive index of W-AlON cermet materials were calculated using the Ping Sheng approximation. The downhill simplex method in multi-dimensions was used in the numerical calculation to achieve maximum photo-thermal conversion efficiency at 350{sup o}C under a concentration factor of 30 for a solar collector tube. Optimization calculation results show that the initial graded (ten-step layers) cermet films all converge to something close to a three-layer film structure, which consists of a low metal volume fraction cermet layer on a high metal volume fraction cermet layer on a metallic infrared reflector with a surface ceramic anti-reflection layer. The optimized three-layer solar coatings have a high solar absorptance of 0.95 for AlON and 0.96 for the Al{sub 2}O{sub 3} anti-reflection layer, and a low hemispherical emittance of 0.073 at 350{sup o}C. For the optimized three-layer films the solar radiation is efficiently absorbed internally and by phase interference. Thermal loss is very low for optimized three-layer films due to high reflectance values in the thermal infrared wavelength range and a very sharp edge between low solar reflectance and high thermal infrared reflectance. The high metal volume fraction cermet layer has a metal-like optical behaviour in the thermal infrared wavelength range and makes the largest contribution to the increase of emittance compared with that of the metal

A Science-Based Understanding of Cermet Processing

Energy Technology Data Exchange (ETDEWEB)

Cesarano, III, Joseph [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Roach, Robert Allen [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Kilgo, Alice C. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Susan, Donald Francis [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Van Ornum, David J. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Stuecker, John N. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shollenberger, Kimberly A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2006-04-01

This report is a summary of the work completed in FY01 for science-based characterization of the processes used to fabricate 1) cermet vias in source feedthrus using slurry and paste-filling techniques and 2) cermet powder for dry pressing. Common defects found in cermet vias were characterized based on the ability of subsequent processing techniques (isopressing and firing) to remove the defects. Non-aqueous spray drying and mist granulation techniques were explored as alternative methods of creating CND50, the powder commonly used for dry pressed parts. Compaction and flow characteristics of these techniques were analyzed and compared to standard dry-ball-milled CND50. Due to processing changes, changes in microstructure can occur. A microstructure characterization technique was developed to numerically describe cermet microstructure. Machining and electrical properties of dry pressed parts were also analyzed and related to microstructure using this analytical technique.3 Executive SummaryThis report outlines accomplishments in the science-based understanding of cermet processing up to fiscal year 2002 for Sandia National Laboratories. The three main areas of work are centered on 1) increasing production yields of slurry-filled cermets, 2) evaluating the viability of high-solids-loading pastes for the same cermet components, and 3) optimizing cermet powder used in pressing processes (CND50). An additional development that was created as a result of the effort to fully understand the impacts of alternative processing techniques is the use of analytical methods to relate microstructure to physical properties. Recommendations are suggested at the end of this report. Summaries of these four efforts are as follows:1.Increase Production Yields of Slurry-Filled Cermet Vias Finalized slurry filling criteria were determined based on three designs of experiments where the following factors were analyzed: vacuum time, solids loading, pressure drop across the filter paper

Microstructural degradation of Ni-YSZ anodes for solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Thyden, K.

2008-03-15

Ni-YSZ cermets have been used as anode materials in SOFCs for more than 20 years. Despite this fact, the major cause of degradation within the Ni-YSZ anode, namely Ni sintering / coarsening, is still not fully understood. Even if microstructural studies of anodes in tested cells are of technological relevance, it is difficult to identify the effect from isolated parameters such as temperature, fuel gas composition and polarization. Model studies of high temperature aged Ni-YSZ cermets are generally performed in atmospheres containing relatively low concentrations of H2O. In this work, the microstructural degradation in both electrochemically longterm tested cells and high-temperature aged model materials are studied. Since Ni particle sintering / coarsening is attributed to be the major cause of anode degradation, this subject attains the primary focus. A large part of the work is focused on improving microstructural techniques and shows that the application of low acceleration voltages (<= 1 kV) in a FE-SEM makes it possible to obtain two useful types of contrast between the phases in Ni-YSZ composites. By changing between the ordinary lateral SE detector and the inlens detector, using similar microscope settings, two very different sample characteristics are probed: 1) The difference in secondary emission coefficient, delta, between the percolating and non-percolating Ni is maximized in the low-voltage range due to a high delta for the former and the suppression of delta by a positive charge for the latter. This difference yields a contrast between the two phases which is picked up by an inlens secondary electron detector. 2) The difference in backscatter coefficient, eta, between Ni and YSZ is shown to increase with decreasing voltage. The contrast is illustrated in images collected by the normal secondary detector since parts of the secondary signals are generated by backscattered electrons. High temperature aging experiments of model Ni-YSZ anode cermets show

A cermet fuel reactor for nuclear thermal propulsion

Science.gov (United States)

Kruger, Gordon

1991-01-01

Work on the cermet fuel reactor done in the 1960's by General Electric (GE) and the Argonne National Laboratory (ANL) that had as its goal the development of systems that could be used for nuclear rocket propulsion as well as closed cycle propulsion system designs for ship propulsion, space nuclear propulsion, and other propulsion systems is reviewed. It is concluded that the work done in the 1960's has demonstrated that we can have excellent thermal and mechanical performance with cermet fuel. Thousands of hours of testing were performed on the cermet fuel at both GE and AGL, including very rapid transients and some radiation performance history. We conclude that there are no feasibility issues with cermet fuel. What is needed is reactivation of existing technology and qualification testing of a specific fuel form. We believe this can be done with a minimum development risk.

Characteristics of Ni-based coating layer formed by laser and plasma cladding processes

International Nuclear Information System (INIS)

Xu Guojian; Kutsuna, Muneharu; Liu Zhongjie; Zhang Hong

2006-01-01

The clad layers of Ni-based alloy were deposited on the SUS316L stainless plates by CO 2 laser and plasma cladding processes. The smooth clad bead was obtained by CO 2 laser cladding process. The phases of clad layer were investigated by an optical microscope, scanning electron microscopy (SEM), X-ray diffractometer (XRD), electron probe microanalysis (EPMA) and energy-dispersive spectrometer (EDS). The microstructures of clad layers belonged to a hypereutectic structure. Primary phases consist of boride CrB and carbide Cr 7 C 3 . The eutectic structure consists of Ni + CrB or Ni + Cr 7 C 3 . Compared with the plasma cladding, the fine microstructures, low dilutions, high Vickers hardness and excellent wear resistance were obtained by CO 2 laser cladding. All that show the laser cladding process has a higher efficiency and good cladding quality

Synthesis and reactivity study of gadolinia doped ceria-nickel: A potential anode material for solid oxide fuel cell

International Nuclear Information System (INIS)

Datta, Pradyot; Majewski, Peter; Aldinger, Fritz

2008-01-01

A series of Ce 0.9 Gd 0.1 O 2-δ -Ni cermets with different Ni contents were prepared by conventional sintering process. The chemical compatibility between Ce 0.9 Gd 0.1 O 2-δ (CGO) and Ni was investigated by X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and X-ray photoelectron spectroscopy. Sintering and reduction temperatures of CGO-Ni cermets were also identified. Thermal expansion coefficients of the cermets were measured as a function of Ni content. No reaction or solid solubility between CGO and Ni was found

Study of behavior of cermet fuel elements on IGR reactor under RIA type accident condition

International Nuclear Information System (INIS)

Vasil'ev, Yu.S.; Vurim, A.D.; Koltyshev, S.M.; Pakhnits, V.A.; Tukhvatulin, Sh.T.; Popov, V.V.; Ryzhkov, A.N.

1996-01-01

In 1993 December in IGR reactor of Inst. of Atomic Energy of National Nuclear Center of Republic of Kazakstan the second batch of in-pile testing of perspective cermet fuel elements under the condition, simulating RIA type accident was conducted. In the second batch of testing during eight start-ups 10 cermet fuel elements were examined. Among which 8 of monolith type and 2 fuel elements with false jacket beside cladding (FJF), as well as, 6 standard fuel elements of WWER-1000 type reactor with dioxide fuel were tested. 2 fuel elements - cermet and standard were placed into capsule filled with water. To measure energy release for the each start-up two fission monitor and inside core control gauge were placed. In all the start-ups operation mode of IGR was neutron pulse. Power of fuel element kept changing from 151 to 336 k W; energy release was 38-93 kJ/gr m 235 U; maximum temperature of cermet fuel was 1943-2173 K, of dioxide fuel - 1923-2843 K. The testing has demonstrated that operability of cermet fuel elements under reactivity accident condition with pulse width of 0,2 s is, at least, not less that operability of dioxide fuel elements, through advantages of cermet fuel under these conditions are revealed to the least extent

Final report on cermet high-level waste forms

International Nuclear Information System (INIS)

Kobisk, E.H.; Quinby, T.C.; Aaron, W.S.

1981-08-01

Cermets are being developed as an alternate method for the fixation of defense and commercial high level radioactive waste in a terminal disposal form. Following initial feasibility assessments of this waste form, consisting of ceramic particles dispersed in an iron-nickel base alloy, significantly improved processing methods were developed. The characterization of cermets has continued through property determinations on samples prepared by various methods from a variety of simulated and actual high-level wastes. This report describes the status of development of the cermet waste form as it has evolved since 1977. 6 tables, 18 figures

Morphological analysis of TiB2 thin film prepared by rf magnetron sputtering

International Nuclear Information System (INIS)

Dai Wei; Zhang Tongjun; Yang Junyou; Sun Rongxing; Xu Juliang

2008-01-01

Superhard TiB 2 thin films were deposited on steel substrates using the radio-frequency magnetron-sputtering technique with a low normalized substrate temperature (0.1 s /T m 2 thin films were overstoichiometric and that the diffusion of Ti and B atoms on the substrate surface was greatly improved at a temperature of 350 deg. C. Moreover, a new dense structure, named the ''equiaxed'' grain structure, was observed by FESEM at this substrate temperature. GIXRD was carried out at different directions with same the grazing-incidence method and the variation of diffraction intensity of the nonrandom textured grains was confirmed. Combined with FESEM and AES analysis, it is suggested that the equiaxed grain structure was located in zone 2 at the normalized substrate temperature as low as 0.18

Liquid phase sintered superconducting cermet

International Nuclear Information System (INIS)

Ray, S.P.

1990-01-01

This patent describes a method of making a superconducting cermet having superconducting properties with improved bulk density, low porosity and in situ stabilization. It comprises: forming a structure of a superconducting ceramic material having the formula RM 2 Cu 3 O (6.5 + x) wherein R is one or more rare earth elements capable of reacting to form a superconducting ceramic, M is one or more alkaline earth metal elements selected from barium and strontium capable of reacting to form a superconducting ceramic, x is greater than 0 and less than 0.5; and a precious metal compound in solid form selected from the class consisting of oxides, sulfides and halides of silver; and liquid phase sintering the mixture at a temperature wherein the precious metal of the precious metal compound is molten and below the melting point of the ceramic material. The liquid phase sintering is carried out for a time less than 36 hours but sufficient to improve the bulk density of the cermet

Cermet cements.

Science.gov (United States)

McLean, J W

1990-01-01

Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

Cermets and method for making same

Science.gov (United States)

Aaron, W. Scott; Kinser, Donald L.; Quinby, Thomas C.

1983-01-01

The present invention is directed to a method for making a wide variety of general-purpose cermets and for radioactive waste disposal from ceramic powders prepared from urea-dispersed solutions containing various metal values. The powders are formed into a compact and subjected to a rapid temperature increase in a reducing atmosphere. During this reduction, one or more of the more readily reducible oxides in the compact is reduced to a selected substoichiometric state at a temperature below the eutectic phase for that particular oxide or oxides and then raised to a temperature greater than the eutectic temperature to provide a liquid phase in the compact prior to the reduction of the liquid phase forming oxide to solid metal. This liquid phase forms at a temperature below the melting temperature of the metal and bonds together the remaining particulates in the cermet to form a solid polycrystalline cermet.

Preparation and Mechanical Properties of TiC-Fe Cermets and TiC-Fe/Fe Bilayer Composites

Science.gov (United States)

Zheng, Yong; Zhou, Yang; Li, Runfeng; Wang, Jiaqi; Chen, Lulu; Li, Shibo

2017-10-01

TiC-Fe cermets and TiC-Fe/Fe bilayer composites consisting of a pure Fe layer and a TiC-Fe cermets layer were fabricated by hot-pressing sintering. The pure Fe layer contributes to the toughness of composites, and the TiC-Fe cermets layer endows the composites with an improved tensile strength and hardness. The effect of TiC contents (30-60 vol.%) on the mechanical properties of TiC-Fe cermets and TiC-Fe/Fe bilayer composites was investigated. Among the TiC-Fe cermets, the 40 vol.% TiC-Fe cermets possessed the highest tensile strength of 581 MPa and Vickers hardness of 5.1 GPa. The maximum fracture toughness of 17.0 MPa m1/2 was achieved for the TiC-Fe cermets with 30 vol.% TiC. For the TiC-Fe/Fe bilayer composites, the 40 vol.% TiC-Fe/Fe bilayer composite owns the maximum tensile strength of 588 MPa, which is higher than that of 40 vol.% TiC-Fe cermets. In addition, the 33.5% increment of tensile strength of 30 vol.% TiC-Fe/Fe bilayer composite comparing with the 30 vol.% TiC-Fe cermets, which is attributed to the 30 vol.% TiC-Fe/Fe bilayer composite exhibited the largest interlaminar shear strength of 335 MPa. The bilayer composites are expected to be used as wear resistance components in some heavy wear conditions.

Effect of heating rate on the mechanical properties and microstructure of Ti(C,N)-based cermets

Energy Technology Data Exchange (ETDEWEB)

Xu, Qingzhong; Ai, Xing, E-mail: aixingsdu@163.com; Zhao, Jun; Zhang, Hongshan; Qin, Wenzhen; Gong, Feng

2015-03-25

An appropriate heating rate in the sintering process is crucial to obtain the Ti(C,N)-based cermets with superior properties. In this paper, Ti(C,N)-based cermets were sintered to investigate the influence of heating rate on the mechanical properties and microstructure of the cermet materials. The transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (K{sub IC}) were tested. The microstructure, indention crack, fracture morphology and phase composition of the cermets were also studied by scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results reveal that the heating rate has a great influence on the mechanical properties and microstructure of Ti(C,N)-based cermets. The cermets sintered at the heating rate of 3 °C/min between 1300 °C and 1430 °C have the optimum comprehensive mechanical properties with a transverse rupture strength of 1605±107 MPa, a hardness of 12.02±0.25 GPa and a fracture toughness of 10.73±0.40 MPa m{sup 1/2}. The heating rate can affect the reaction among the constituents of Ti(C,N)-based cermets and then influence the elements distribution in the core–rim microstructures and the lattice parameter of Ti(C,N) phase. When the heating rate is between 2 °C/min and 5 °C/min, the lower the heating rate is, the coarser the Ti(C,N) grains become. A higher heating rate is detrimental to the formation of core–rim microstructures, and a lower heating rate can result in grain coarsening and inhomogeneous microstructure. The observation of indention cracks and fracture surfaces show that the intergranular cracks and intergranular fractures mainly occur in the cermets with larger binder mean free path and medium grains. While the cleavage fractures appear more in the cermets with grain coarsening, and the transgranular fractures exist more in the cermets with non-fully developed fine grains.

The promise and challenges of cermet fueled nuclear thermal propulsion reactors

International Nuclear Information System (INIS)

Brengle, R.G.; Harty, R.B.; Bhattacharyya, S.K.

1993-06-01

The use of cermet fuels in nuclear thermal propulsion systems was examined and the characteristics of systems using these fuel forms is discussed in terms of current mission and safety requirements. For use at high temperatures cermet fueled reactors utilize ceramic fuels with refractory metals as the matrix material. Cermet fueled reactors tend to be heavy when compared to concepts that utilize graphite as the fuel matrix because of the high density of the refractory metal matrix which makes up 20-40 percent of the total volume. On the positive side the metal matrix is strong and more resistant to loads from either the launch or flow induced vibration. The compatibility of the tungsten cermet with hydrogen is excellent and lifetimes of several hours is certainly achievable. Probably the biggest drawback to cermet nuclear thermal propulsion concepts is that the amount of actual data to support the theoretical conclusions is small. In fact there is no data under representative conditions of temperature, propellant and flux for the required fuel burnup. Although cermet systems appear to be attractive, the lack of fuel data at representative conditions does not allow reliable comparisons of cermet systems to systems where fuel data is available. 10 refs

A novel Fe–Cr–Nb matrix composite containing the TiB_2 neutron absorber synthesized by mechanical alloying and final hot isostatic pressing (HIP) in the Ti-tubing

International Nuclear Information System (INIS)

Litwa, Przemysław; Perkowski, Krzysztof; Zasada, Dariusz; Kobus, Izabela; Konopka, Gustaw; Czujko, Tomasz; Varin, Robert A.

2016-01-01

The Fe–Cr–Ti-Nb elemental powders were mechanically alloyed/ball milled with TiB_2 and a small quantity of Y_2O_3 ceramic to synthesize a novel Fe-based alloy-ceramic powder composite that could be processed by hot isostatic pressing (HIP) for a perceived potential application as a neutron absorber in nuclear reactors. After ball milling for the 30–80 h duration relatively uniform powders with micrometric sizes were produced. With increasing milling time a fraction of TiB_2 particles became covered with the much softer Fe-based alloy which resulted in the formation of a characteristic “core-mantel” structure. For the final HIP-ing process the mechanically alloyed powders were initially uniaxially pressed into rod-shaped compacts and then cold isostatically pressed (CIP-ed). Subsequently, the rod-shaped compacts were placed in the Ti-tubing and subjected to hot isostatic pressing (HIP) at 1150 °C/200 MPa pressure. The HIP-ing process resulted in the formation of the near-Ti and intermediate diffusional layers in the microstructure of HIP-ed samples which formed in accord with the Fe-Ti binary phase diagram. Those layers contain the phases such as α-Ti (HCP), the FeTi intermetallic and their hypo-eutectoid mixtures. In addition, needle-like particles were formed in both layers in accord with the Ti-B binary phase diagram. Nanohardness testing, using a Berkovich type diamond tip, shows that the nanohardness in the intermediate layer areas, corresponding to the composition of the hypo-eutectoid mixture of Ti-FeTi, equals 980.0 (±27.1) HV and correspondingly 1176.9 (±47.6) HV for the FeTi phase. The nanohardness in the sample's center in the areas with the fine mixture of Fe-based alloy and small TiB_2 particles equals 1048.3 (±201.8) HV. The average microhardness of samples HIP-ed from powders milled for 30 and 80 h is 588 HV and 733 HV, respectively. - Highlights: • A Fe–Cr–Nb-based composite with TiB_2 neutron absorbing ceramic was mechanically

Cermet Coatings for Solar Stirling Space Power

Science.gov (United States)

Jaworske, Donald A.; Raack, Taylor

2004-01-01

Cermet coatings, molecular mixtures of metal and ceramic are being considered for the heat inlet surface of a solar Stirling space power converter. This paper will discuss the solar absorption characteristics of as-deposited cermet coatings as well as the solar absorption characteristics of the coatings after heating. The role of diffusion and island formation, during the deposition process and during heating will also be discussed.

Resource recovery of WC-Co cermet using hydrothermal oxidation technique

International Nuclear Information System (INIS)

Gao Ningfeng; Inagaki, F.; Sasai, R.; Itoh, H.; Watari, K.

2005-01-01

WC-Co cermet is widely used in industrial applications such as cutting tools, dies, wear parts and so on. It is of great importance to establish the recycling process for the precious metal resources contained in WC-Co cermet, because all these metals used in Japan are imported. In this paper we reported a hydrothermal oxidation technique using nitric acid for the reclamation of WC and Co. The WC-Co cermet specimens with various WC particle sizes and Co contents were hydrothermally treated in HNO 3 aqueous solutions at temperatures of 110-200 C for durations of 6-240 h. The Co was preferentially leached out into the acidic solution, while the WC was oxidized to insoluble WO 3 hydrate which was subsequently separated by filtration. The hydrothermal treatment parameters such as solvent concentrations, treatment temperatures, holding time were optimized in respect to different kinds of WC-Co cermets. A hydrothermal oxidation treatment in 3M HNO 3 aqueous solution at 150 C for 24 h was capable of fully disintegrating the cermet chip composed of coarse WC grains of 1-5 μm in size with 20 wt% of Co as binder. While the more oxidation resistant specimen composed of fine WC grains of 0.5-1.0 μm in size with 13 wt% of Co, was completely disintegrated by a treatment in 7 M HNO 3 aqueous solution at 170 C for 24 h. The filtered solid residues were composed of fine WO 3 .0.33H 2 O powder and a small amount of WO 3 . The recovered WO 3 .0.33H 2 O powder can be easily returned to the industrial process for the synthesis of WC powder so that the overall recycling cost can be possibly lowered. (orig.)

Tribología de recubrimientos Cermet/NiCrBSi depositados mediante HVOF

Directory of Open Access Journals (Sweden)

Guilemany, J. M.

2004-04-01

Full Text Available This work consists on a deep tribological study of the WX system composed by a mechanical blend in different compositions of NiCrBSi and WC-12Co powders: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. The coatings have been obtained by high velocity oxy-fuel process (HVOF. The measurements made by Ball-On-Disk test are: the friction coefficient is lower than 0.5 and the exchanged energy between the counterparts is under 10 KJ. To quantify the friction wear rate, the volume loss and the track depth, Scanning White Light Interferometry and SEM have been used. The track depth is proportional to the amount of NiCrBSi. A higher percentage of WC-12Co increases the friction wear resistance and decreases the abrasion wear rate (Rubber Wheel test. In all the coatings studied, no diffusion processes are found between the mixed phases, the adhesion between the coatings and the substrate is excellent, the porosity level is below 2% and an increase of microhardness of the coating due to a strengthening of the matrix produced by impacts of solid particles, takes place.

El trabajo consta de un completo estudio tribológico del sistema WX que consiste en la mezcla mecánica de WC-12Co y NiCrBSi en diferentes proporciones: 20% NiCrBSi (W2, 40% NiCrBSi (W4 y 60% NiCrBSi (W6. Los recubrimientos se han obtenido por proyección térmica de alta velocidad (HVOF. Para todos los sistemas, el coeficiente de fricción es menor que 0.5 y la energía intercambiada entre el par friccionante y el recubrimiento es inferior a 10 KJ. Para cuantificar el desgaste por fricción se han utilizado la profundidad de la huella y el volumen perdido durante el ensayo, obtenidos mediante Interferometría de Barrido de Luz Blanca (SLWI y SEM. La profundidad de la huella sigue una evolución directamente proporcional al contenido en NiCrBSi. Un mayor contenido en WC-12Co aumenta la resistencia al desgaste por fricción y disminuye la velocidad de desgaste por abrasión (ensayo

Synthesis and reactivity study of gadolinia doped ceria-nickel: A potential anode material for solid oxide fuel cell

Energy Technology Data Exchange (ETDEWEB)

Datta, Pradyot [Max-Planck-Institut fuer Metallforschung and Institut fuer Nichtmetallische and Anorganische Materialien, Universitaet Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstrasse 3, Stuttgart 70569 (Germany)], E-mail: pdatta@rediffmail.com; Majewski, Peter [University of South Australia, Ian Wark Research Institute, Mawson Lakes, SA 5095 (Australia); Aldinger, Fritz [Max-Planck-Institut fuer Metallforschung and Institut fuer Nichtmetallische and Anorganische Materialien, Universitaet Stuttgart, Pulvermetallurgisches Laboratorium, Heisenbergstrasse 3, Stuttgart 70569 (Germany)

2008-05-08

A series of Ce{sub 0.9}Gd{sub 0.1}O{sub 2-{delta}}-Ni cermets with different Ni contents were prepared by conventional sintering process. The chemical compatibility between Ce{sub 0.9}Gd{sub 0.1}O{sub 2-{delta}} (CGO) and Ni was investigated by X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and X-ray photoelectron spectroscopy. Sintering and reduction temperatures of CGO-Ni cermets were also identified. Thermal expansion coefficients of the cermets were measured as a function of Ni content. No reaction or solid solubility between CGO and Ni was found.

Effect of Li level, artificial aging, and TiB2 reinforcement on the modulus of Weldalite (tm) 049

Science.gov (United States)

1991-01-01

The dynamic Young's Modulus (E) was determined for (1) alloys 049(1.3)(heat 072), (2) 049(1.9), and (3) 049(1.3) TiB2 in the T3 temper and after aging at 160 C were made on a single 0.953 cm (0.375 in) cube to reduce scatter from microstructural inhomogeneities. Both shear and transverse wave velocities were measured for the L, LT, and ST directions by a pulse echo technique. These velocities were then used to calculate modulus. The change is shown in E with aging time at 160 C (320 F) for the three alloys. It is clear from the plots that aging has a minor, but measurable, influence on the E of alloys 049(1.3) and 049(1.9): E decreases by -2.5 pct. for 2 and 3 during the initial stages of artificial aging. This decrease in E generally follows the strength reversion. On further aging beyond the reversion well, E increases and then decreases again as the alloy overage. The slightly higher modulus in the T8 than in the T3 temper is consistent with the presence of the high modulus T sub 1 phase in the T8 temper. A similar change in E was observed on aging for the TiB2 reinforced variant that also follows the aging curve.

CERMET fuel behavior and properties in ADS reactors

International Nuclear Information System (INIS)

Haas, D.; Fernandez, A.; Staicu, D.; Somers, J.; Maschek, W.; Liu, P.; Chen, X.

2008-01-01

Within the EUROTRANS Integrated Project, Forschungszentrum Karlsruhe (FZK) and the Institute for Transuranium Elements (ITU) are joining their efforts to study the behavior of Mo-based CERMET non-uranium fuel for the ADS. Contributions include core safety calculations, and fuel property measurements and irradiation experiments. Safety studies for optimized EFIT core designs have concluded that, for the new low power cores of EFIT with a power class of ∼400 MWth and a fuel power density of ∼250 MW/m 3 , the CERMET-loaded cores behave favorably and the design limits of the fuels were not violated. Mo-based CERMET fuel pellets and pins loaded with Pu and Am were fabricated for irradiation programmes which will start by mid-2007 in PHENIX (France) and HFR-Petten (The Netherlands). The thermal diffusivity and specific heat of the CERMET fuels (loaded with Pu and Am) were the main properties measured, and the thermal conductivity was deduced. The results were used to prepare the safety report for the irradiation experiments

A high stability Ni-La0.5Ce0.5O2-δ asymmetrical metal-ceramic membrane for hydrogen separation and generation

Science.gov (United States)

Zhu, Zhiwen; Sun, Wenping; Wang, Zhongtao; Cao, Jiafeng; Dong, Yingchao; Liu, Wei

2015-05-01

In this work, hydrogen permeation properties of Ni-La0.5Ce0.5O2-δ (LDC) asymmetrical cermet membrane are investigated, including hydrogen fluxes (JH2) under different hydrogen partial pressures, the influence of water vapor on JH2 and the long-term stability of the membrane operating under the containing-CO2 atmosphere. Ni-LDC asymmetrical membrane shows the best hydrogen permeability among LDC-based hydrogen separation membranes, inferior to Ni-BaZr0.1Ce0.7Y0.2O3-δ asymmetrical membrane. The water vapor in feed gas is beneficial to hydrogen transport process, which promote an increase of JH2 from 5.64 × 10-8 to 6.83 × 10-8 mol cm-2 s-1 at 900 °C. Stability testing of hydrogen permeation suggests that Ni-LDC membrane remains stable against CO2. A dual function of combining hydrogen separation and generation can be realized by humidifying the sweep gas and enhance the hydrogen output by 1.0-1.5 times. Ni-LDC membrane exhibits desirable performance and durability in dual-function mode. Morphologies and phase structures of the membrane after tests are also characterized by SEM and XRD.

High performance W-AIN cermet solar coatings designed by modelling calculations and deposited by DC magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Qi-Chu Zhang [The University of Sydney (Australia). School of Physics; Shen, Y.G. [City University of Hong Kong (Hong Kong). Department of Manufacturing Engineering and Engineering Management

2004-01-25

High solar performance W-AIN cermet solar coatings were designed using a numerical computer model and deposited experimentally. In the numerical calculations aluminium oxynitride (AlON) was used as ceramic component. The dielectric functions and then complex refractive index of W-AlON cermet materials were calculated using the Sheng's approximation. The layer thickness and W metal volume fraction were optimised to achieve maximum photo-thermal conversion efficiency for W-AlON cermet solar coatings on an Al reflector with a surface AlON ceramic anti-reflection layer. Optimisation calculations show that the W-AlON cermet solar coatings with two and three cermet layers have nearly identical solar absorptance, emittance and photo-thermal conversion efficiency that are much better than those for films with one cermet layer. The optimised calculated AlON/W-AlON/Al solar coating film with two cermet layers has a high solar absorptance of 0.953 and a low hemispherical emittance of 0.051 at 80{sup o}C for a concentration factor of 2. The AlN/W-AlN/Al solar selective coatings with two cermet layers were deposited using two metal target direct current magnetron sputtering technology. During the deposition of W-AlN cermet layer, both Al and W targets were run simultaneously in a gas mixture of argon and nitrogen. By substrate rotation a multi-sub-layer system consisting of alternating AlN ceramic and W metallic sub-layers was deposited that can be considered as a macro-homogeneous W-AlN cermet layer. A solar absorptance of 0.955 and nearly normal emittance of 0.056 at 80{sup o}C have been achieved for deposited W-AlN cermet solar coatings. (author)

High Temperature Sliding Wear of NiAl-based Coatings Reinforced by Borides

Directory of Open Access Journals (Sweden)

Oleksandr UMANSKYI

2016-05-01

Full Text Available The development of composite materials (CM in the systems “metal-refractory compound” is one of the up-to-date trends in design of novel materials aimed at operating under the conditions of significant loads at high temperature. To design such material, NiAl, which is widely used for deposition of protective coatings on parts of gas-turbine engines, was selected for a matrix. To strengthen a NiAl under the conditions of intense wear and a broad temperature range (up to 1000 °C, it is reasonable to add refractory inclusions. Introduction of refractory borides into matrix leads to a marked increase in metal wear resistance. In order to research the behavior of the designed composites at high temperatures and to study the influence of oxides on the friction processes, the authors carried out high temperature oxidation of CM of the above systems at 1000 °С for 90 min. It was determined that all of the composites were oxidized selectively and that the thickness of oxide layers formed on the boride inclusions is 3 – 7 times that on the oxides formed on the NiAl matrix. The mechanism of wear of gas-thermal coatings of the NiAl – МеB2 systems was studied for conditions of high temperature tribotests using the «pin-on-disc» technique. The obtained results indicate that introduction of TiB2, CrB2 and ZrB2 leads to their more intense oxidation during high temperature tribotests as compared to the matrix. The oxides formed on refractory borides act as solid lubricants, which promote a decrease in wear of the contact friction pairs. For more detailed investigation of the effect of tribo-oxidation products on the friction processes, tribotests were conducted for prior oxidized (at 900 °С coatings NiAl – 15 wt.% CrB2 (TiB2, ZrB2.DOI: http://dx.doi.org/10.5755/j01.ms.22.1.8093

High temperature oxidation resistance of (Ti,Ta)(C,N)-based cermets

International Nuclear Information System (INIS)

Chicardi, E.; Córdoba, J.M.; Gotor, F.J.

2016-01-01

Highlights: • Cermets based on (Ti,Ta)(C,N) were oxidized in air between 800 and 1100 °C for 48 h. • The substitution of Ti by Ta resulted in a high resistance to oxidation. • A protective layer of cobalt titanates at the surface of cermets was observed. • A rutile phase in which some Ti"4"+ are replaced by Ta"5"+ was detected. • This replacement decelerated the oxygen diffusion into the cermets. - Abstract: Cermets based on titanium–tantalum carbonitride were oxidized in static air between 800 °C and 1100 °C for 48 h. The thermogravimetric and microstructural study showed an outstanding reduction in the oxidation of more than 90% when the Ta content was increased. In cermets with low Ta content, the formation of a thin CoO/Co_3O_4 outer layer tends to disappear by reacting with the underlying rutile phase, which emerges at the surface. However, in cermets with higher Ta content, the formation of an external titanate layer, observed even at a low temperature, appears to prevent the oxygen diffusion and the oxidation progression.

Characterization and diffusion model for the titanium boride layers formed on the Ti6Al4V alloy by plasma paste boriding

Energy Technology Data Exchange (ETDEWEB)

Keddam, Mourad, E-mail: keddam@yahoo.fr [Laboratoire de Technologie des Matériaux, Faculté de Génie Mécanique et Génie des Procédés, USTHB, B.P. No. 32, 16111 El-Alia, Bab-Ezzouar, Algiers (Algeria); Taktak, Sukru [Metallurgical and Materials Engineering, Faculty of Technology, Afyon Kocatepe University, ANS Campus, 03200, Afyonkarahisar (Turkey)

2017-03-31

Highlights: • Titanium boride layers were produced by plasma paste boriding on Ti6Al4V at 973–1073 K. • Formation rates of the Ti boride layers have parabolic character at all temperatures. • Boron diffusivities were estimated using a diffusion model including incubation times. • Activation energies of boron in TiB{sub 2} and TiB were 136 and 63 kJ/mol respectively. - Abstract: The present study is focused on the estimation of activation energy of boron in the plasma paste borided Ti6Al4V alloy, which is extensively used in technological applications, using an analytical diffusion model. Titanium boride layers were successfully produced by plasma paste boriding method on the Ti6Al4V alloy in the temperature range of 973–1073 K for a treatment time ranging from 3 to 7 h. The presence of both TiB{sub 2} top-layer and TiB whiskers sub-layer was confirmed by the XRD analysis and SEM observations. The surface hardness of the borided alloy was evaluated using Micro-Knoop indenter. The formation rates of the TiB{sub 2} and TiB layers were found to have a parabolic character at all applied process temperatures. A diffusion model was suggested to estimate the boron diffusivities in TiB{sub 2} and TiB layers under certain assumptions, by considering the effect of boride incubation times. Basing on own experimental data on boriding kinetics, the activation energies of boron in TiB{sub 2} and TiB phases were estimated as 136.24 ± 0.5 and 63.76 ± 0.5 kJ mol{sup −1}, respectively. Finally, the obtained values of boron activation energies for Ti6Al4V alloy were compared with the data available in the literature.

Thermionic emission of cermets made of refractory carbides

International Nuclear Information System (INIS)

Samsonow, G.W.; Bogomol, I.W.; Ochremtschuk, L.N.; Podtschernjajewa, I.A.; Fomenko, W.S.

1975-01-01

In order to improve the resistance to thermal variations of refractory carbides having good behavior for thermionic emission, they have been combined with transition metals d. Thermionic emission was studied with cermets in compact samples. Following systems were examined: TiC-Nb, TiC-Mo, TiC-W, ZrC-Nb, ZrC-Mo, ZrC-W, WC-Mo with compositions of: 75% M 1 C-25% M 2 , 50%M 1 C-50%M 2 , 25%M 1 C-75%M 2 . When following the variation of electron emission energy phi versus the composition, it appears that in the range of mixed crystals (M 1 M 2 )C, phi decreases and the resistance to thermal variations of these phases is higher than that of individual carbides. The study of obtained cermets shows that their resistance to thermal variations is largely superior to the one of starting carbides; TiC and ZrC carbides, combined with molybdenum and tungsten support the highest number of thermic cycles

Investigation of a Cermet Gas-turbine-blade Material of Titanium Carbide Infiltrated with Hastalloy C

Science.gov (United States)

Hoffman, Charles A

1955-01-01

A cermet composition was investigated as a potential material for gas-turbine blades. Blades of HS-21 alloy were also operated in the engine simultaneously to provide a basis of comparison. The cermet blades survived as long as approximately 312-1/2 hours at about 1500 degrees F with an average midspan centrifugal stress of approximately 11,500 psi. The alloy blade midspan stress was about 15,300 psi. Because of extensive damage to both types of blade due to external causes, a reliable comparison of operating lives could not be made. The cermet blades tended to fail in the airfoil rather than in the base, although the base was the usual location of failure in a prior study of cold-pressed and sintered cermets of other compositions with the same blade shape.

Isothermal section of the Ti-Si-B system at 1250 ° C in the Ti-TiSi2-TiB2 region

OpenAIRE

Ramos, Alfeu Saraiva; Baldan, Renato; Nunes, Carlos Angelo; Coelho, Gilberto Carvalho; Suzuki, Paulo Atsushi; Rodrigues, Geovani

2013-01-01

A partial isothermal section (Ti-TiSi2-TiB2 region) of the ternary Ti-Si-B system at 1250 ° C was determined from heat-treated alloys prepared via arc melting. Microstructural characterization has been carried out through scanning electron microscopy (SEM), x-ray diffraction (xRD) and wavelength dispersive spectrometry (WDS). The results have shown the stability of the near stoichiometric Ti6Si2B phase and a negligible solubility of boron in the Ti-silicides as well as of Si in the Ti-borides...

Fabrication and characterization of He-charged ODS-FeCrNi films deposited by a radio-frequency plasma magnetron sputtering technique

Science.gov (United States)

Song, Liang; Wang, Xianping; Wang, Le; Zhang, Ying; Liu, Wang; Jiang, Weibing; Zhang, Tao; Fang, Qianfeng; Liu, Changsong

2017-04-01

He-charged oxide dispersion strengthened (ODS) FeCrNi films were prepared by a radio-frequency (RF) plasma magnetron sputtering method in a He and Ar mixed atmosphere at 150 °C. As a comparison, He-charged FeCrNi films were also fabricated at the same conditions through direct current (DC) plasma magnetron sputtering. The doping of He atoms and Y2O3 in the FeCrNi films was realized by the high backscattered rate of He ions and Y2O3/FeCrNi composite target sputtering method, respectively. Inductive coupled plasma (ICP) and x-ray photoelectron spectroscopy (XPS) analysis confirmed the existence of Y2O3 in FeCrNi films, and Y2O3 content hardly changed with sputtering He/Ar ratio. Cross-sectional scanning electron microscopy (SEM) shows that the FeCrNi films were composed of dense columnar nanocrystallines and the thickness of the films was obviously dependent on He/Ar ratio. Nanoindentation measurements revealed that the FeCrNi films fabricated through DC/RF plasma magnetron sputtering methods exhibited similar hardness values at each He/Ar ratio, while the dispersion of Y2O3 apparently increased the hardness of the films. Elastic recoil detection (ERD) showed that DC/RF magnetron sputtered FeCrNi films contained similar He amounts (˜17 at.%). Compared with the minimal change of He level with depth in DC-sputtered films, the He amount decreases gradually in depth in the RF-sputtered films. The Y2O3-doped FeCrNi films were shown to exhibit much smaller amounts of He owing to the lower backscattering possibility of Y2O3 and the inhibition effect of nano-sized Y2O3 particles on the He element.

Optical and electrochromic properties of Sn:WO3 cermets

International Nuclear Information System (INIS)

Ashrit, P.V.; Bader, G.; Girouard, F.E.; Truong, V.V.

1989-01-01

This paper discusses optical and electrochromic properties of Sn:WO 3 cermets deposited by alternate layer thermal deposition. These cermets exhibit electrical and optical behavior in the as deposited state. The inclusion of Sn in the WO 3 matrix enhances the Electrical conductivity of the system and renders them fairly transparent in the visible region. The electrochromic behavior of such systems is studied under both proton and Li + ion injection. The good conductivity and good transmission combined with good electrochromic characteristics of these systems indicate the possibility of utilizing this type of cermet for the dual role of transparent conductor (TC) and electrochromic (EC) layer

High performance W-AlN cermet solar coatings designed by modelling calculations and deposited by DC magnetron sputtering

Energy Technology Data Exchange (ETDEWEB)

Zhang, Qi-Chu [School of Physics, The University of Sydney, Sydney, NSW 2006 (Australia); Shen, Y.G. [Department of Manufacturing Engineering and Engineering Management, City University of Hong Kong (Hong Kong)

2004-01-25

High solar performance W-AlN cermet solar coatings were designed using a numerical computer model and deposited experimentally. In the numerical calculations aluminium oxynitride (AlON) was used as ceramic component. The dielectric function and then complex refractive index of W-AlON cermet materials were calculated using the Sheng's approximation. The layer thickness and W metal volume fraction were optimised to achieve maximum photo-thermal conversion efficiency for W-AlON cermet solar coatings on an Al reflector with a surface AlON ceramic anti-reflection layer. Optimisation calculations show that the W-AlON cermet solar coatings with two and three cermet layers have nearly identical solar absorptance, emittance and photo-thermal conversion efficiency that are much better than those for films with one cermet layer. The optimised calculated AlON/W-AlON/Al solar coating film with two cermet layers has a high solar absorptance of 0.953 and a low hemispherical emittance of 0.051 at 80C for a concentration factor of 2. The AlN/W-AlN/Al solar selective coatings with two cermet layers were deposited using two metal target direct current magnetron sputtering technology. During the deposition of W-AlN cermet layer, both Al and W targets were run simultaneously in a gas mixture of argon and nitrogen. By substrate rotation a multi-sub-layer system consisting of alternating AlN ceramic and W metallic sub-layers was deposited that can be considered as a macro-homogeneous W-AlN cermet layer. A solar absorptance of 0.955 and nearly normal emittance of 0.056 at 80C have been achieved for deposited W-AlN cermet solar coatings.

Cavitation Erosion of Cermet-Coated Aluminium Bronzes

Directory of Open Access Journals (Sweden)

Ion Mitelea

2016-03-01

Full Text Available The cavitation erosion resistance of CuAl10Ni5Fe2.5Mn1 following plasma spraying with Al2O3·30(Ni20Al powder and laser re-melting was analyzed in view of possible improvements of the lifetime of components used in hydraulic environments. The cavitation erosion resistance was substantially improved compared with the one of the base material. The thickness of the re-melted layer was in the range of several hundred micrometers, with a surface microhardness increasing from 250 to 420 HV 0.2. Compositional, structural, and microstructural explorations showed that the microstructure of the re-melted and homogenized layer, consisting of a cubic Al2O3 matrix with dispersed Ni-based solid solution is associated with the hardness increase and consequently with the improvement of the cavitation erosion resistance.

Effect of the Ti/B4C mole ratio on the reaction products and reaction mechanism in an Al–Ti–B4C powder mixture

International Nuclear Information System (INIS)

Zhang, Jingjing; Lee, Jung-Moo; Cho, Young-Hee; Kim, Su-Hyeon; Yu, Huashun

2014-01-01

The effect of the Ti/B 4 C mole ratio on the fabrication behavior of Al composites is investigated using Al–Ti–B 4 C powder mixtures as reactants. The quick spontaneous infiltration (QSI) process combined with the combustion reaction and DTA analysis were used. According to the thermodynamic predictions, which are verified in the experimental results, TiB 2 is formed in all the samples whereas TiC is only formed in reactants with a Ti/B 4 C mole ratio of more than two. The C atoms from the reacted B 4 C do not move into TiC but instead they move into Al 3 BC or Al 4 C 3 when the Ti/B 4 C mole ratio is less than two. In addition, the reaction mechanism with a Ti/B 4 C mole ratio of 0.75 is investigated extensively. - Highlights: • The critical role of the Ti/B 4 C mole ratio on the reaction products of Al–Ti–B 4 C was studied using experiments. • The experimental results are also supported by thermodynamic calculations presented in this paper. • The reaction mechanism with a Ti/B 4 C mole ratio of 0.75 is investigated extensively

Glass-ionomer-silver-cermet interim Class I restorations for permanent teeth.

Science.gov (United States)

Croll, T P; Killian, C M

1992-11-01

Glass-ionomer-silver-cermet cement has proved to be a worthy alternative to silver amalgam for restoring certain Class I lesions in primary teeth. Such restorations are now known to last up to 8 years without need for repair or replacement. Cermet cement has also been used for interim restoration of permanent teeth in special cases, with ideal results. The procedure for placing a glass-ionomer-silver-cermet cement Class I restoration is described.

Low pressure plasma spray deposition of W-Ni-Fe alloy

International Nuclear Information System (INIS)

Mutasim, Z.Z.; Smith, R.W.

1991-01-01

The production of net shape refractory metal structural preforms are increasing in importance in chemical processing, defense and aerospace applications. Conventional methods become limited for refractory metal processing due to the high melting temperatures and fabrication difficulties. Plasma spray forming, a high temperature process, has been shown to be capable of refractory metal powder consolidation in net shape products. The research reported here has evaluated this method for the deposition of heavy tungsten alloys. Plasma Melted Rapidly Solidified (PMRS) W 8%Ni-2%Fe refractory metal powders were spray formed using vacuum plasma spray (VPS) process and produced 99% dense, fine grain and homogeneous microstructures. In this paper plasma operating parameters (plasma arc gas type and flowrate plasma gun nozzle size and spray distance) were studied and their effects on deposit's density and microstructure are reported

Hot pressing of U-UC cermets and stoichiometric uranium monocarbide; Preparation par frittage sous charge de cermets U-UC et de monocarbure stoechiometrique

Energy Technology Data Exchange (ETDEWEB)

Dubuisson, J; Houyvet, A; Le Boulbin, E; Lucas, R; Moranville, C [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

1958-07-01

High density fuels, either in uranium monocarbide or in U-UC cermets have been prepared on laboratory-scale, by hot pressing of mixtures of uranium powder and graphite in suitable proportions. Uranium powder is prepared by calcium reduction of UO{sub 2} followed by an acetic leaching at low temperature. An adequate protection-treatment permits the manipulation of the powder in the open air. Uranium and Graphite powders are intimately mixed and then hot pressed in a double effect graphite die at a temperature of 900-1000 deg. C under a charge of 200 kg/cm{sup 2} during 3 hours. A special design of the die avoids the breaking of the graphite during the sintering. In this way, samples are prepared, the characteristics of which are: 1) {+-} 5 pour cent of homogeneity for a ratio height/diameter = 2. 2) almost theoretical density (98 pour cent) 3) low concentration of unreacted carbon (heat treatment of stoichiometric monocarbide can be useful for completion of reaction) 4) the micrographic examination shows: - a network of monocarbide surrounding uranium in the case of low concentration cermets (<2,5 per cent C) - two networks intimately mixed for high concentration cermets (<2,5 per cent C) - a fine grain structure for the monocarbide (10 u). 5) In every case, the X rays examinations show a fine grain structure without any orientation, and no UC{sub 2}. Some indications are given on the physical (thermal cycling, conductibility) and chemical properties (corrosion, reaction with cladding materials). (author)Fren. [French] Une methode de preparation de combustibles de haute densite, soit en monocarbure d'uranium, soit en cermets U-UC, a ete mise au point au laboratoire. Il s'agit du frittage sous charge de melanges de poudres d'uranium et de graphite en proportion convenable. La poudre d'uranium est elaboree par calciothermie de l'oxyde UO{sub 2} suivie d'un lavage acetique a basse temperature. Un traitement de protection adequat pe sa manipulation a l'air. Les poudres

The anomalous behaviour of Ag-Al2O3 Cermet electroformed devices

International Nuclear Information System (INIS)

Khan, M.S.R.

2003-06-01

Cermet coating consisting of silver particles in an aluminium oxide matrix were prepared on glass substrates by vacuum deposition. Variation of the circulating current with potential difference was obtained in evaporated Al/Ag-Al 2 O 3 /Cu sandwich structures, 100 to 200 nm thick containing 10 wt % Ag. It was observed that the investigated sandwich structures exhibit anomalous behaviour such as electroforming with Voltage-Controlled-Negative Resistance (VCNR) in vacuo of ∼ 4 x 10 -6 torr. The formed characteristics were explained on the basis of filamentary model. (author)

Cermet coatings for solar Stirling space power

International Nuclear Information System (INIS)

Jaworske, Donald A.; Raack, Taylor

2004-01-01

Cermet coatings, molecular mixtures of metal and ceramic, are being considered for the heat inlet surface of a solar Stirling space power convertor. The role of the cermet coating is to absorb as much of the incident solar energy as possible. The ability to mix metal and ceramic at the atomic level offers the opportunity to tailor the composition and the solar absorptance of these coatings. Several candidate cermet coatings were created and their solar absorptance was characterized as-manufactured and after exposure to elevated temperatures. Coating composition was purposely varied through the thickness of the coating. As a consequence of changing composition, islands of metal are thought to form in the ceramic matrix. Computer modeling indicated that diffusion of the metal atoms played an important role in island formation while the ceramic was important in locking the islands in place. Much of the solar spectrum is absorbed as it passes through this labyrinth

Microstructure and properties of TiC-high manganese steel cermet prepared by different sintering processes

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhi; Lin, Tao, E-mail: lintao@ustb.edu.cn; He, Xinbo; Shao, Huiping; Zheng, Jianshu; Qu, Xuanhui

2015-11-25

In the paper, the TiC −50 wt.% high manganese steel cermet was made with different sintering processes including vacuum sintering, hot pressing, microwave sintering and spark plasma sintering (SPS). The microstructure, porosity and fracture morphology of the samples were analyzed with scanning electron microscopy (SEM). Phase analysis was carried out using X-ray diffraction (XRD). The density, hardness, transverse rupture strength (TRS) and wear resistance were investigated for the effect of the sintering processes. The results showed that the core–shell structure was not clearly observed for the TiC particles in microstructures and the high manganese steel matrix is BCC structure. Hot pressing, microwave sintering and SPS are useful processes for densification of the cermet. Nearly full density and higher hardness can be reached by these three processes at a lower sintering temperature and in a shorter sintering time. However, higher TRS can be reached by means of alloying completely in a longer sintering time, for example vacuum sintering. Pre-sintering in a long sintering time at a lower sintering temperature is also useful for improving the TRS. Finally, vacuum sintering is an effective process for producing this composite with the lowest cost in the mass production. - Highlights: • TiC-high manganese steel cermets were prepared by four sintering processes. • The core–shell structure was not clearly observed for the TiC particles in microstructures. • Th high manganese steel matrix is BCC structure instead of FCC structure. • Pre-sintering before microwave sintering is also useful for improving the TRS. • Vacuum sintering can be effective way for prepare this cermet in mass production.

Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part I: Dry Sliding

Directory of Open Access Journals (Sweden)

D. Kekes

2014-12-01

Full Text Available The influence of the cermet fraction in cermet/ metal composite coatings developed by High-Velocity Oxyfuel Flame (HVOF spraying on their tribological behaviour was studied. Five series of coatings, each one containing different proportion of cermet-metal components, prepared by premixing commercially available feedstocks of NiCrFeBSiC metallic and WC-Co/Cr cermet powders were deposited on AISI 304 stainless steel substrate. The microstructure of as-sprayed coatings was characterized by partial decomposition of the WC particles, lamellar morphology and micro-porosity among the solidified splats. Tribological behavior was studied under sliding friction conditions using a Si3N4 ball as counterbody and the friction coefficient and volume loss were determined as a function of the cermet fraction. Microscopic examinations of the wear tracks and relevant cross sections identified the wear mechanisms involved. Coatings containing only the metallic phase were worn out through a combination of ploughing, micro-cracking and splat exfoliation, whilst those containing only the cermet phase primarily by micro-cracking at the individual splat scale. The wear mechanisms of the composite coatings were strongly affected by their randomly stratified structure. In-depth cracks almost perpendicular to the coating/ substrate interface occurring at the wear track boundaries resulted in cermet trans-splat fracture.

Cermet fuel behaviour and properties in ADS reactors

International Nuclear Information System (INIS)

Haas, D.; Fernandez, A.; Staicu, D.; Somers, J.; Maschek, W.; Chen, X.

2007-01-01

).Irradiation programmes are in the final stage of preparation (and will start in 2007) to determine the in-reactor performance of the material. CERMET fuel pins are incorporated in two experiments: - Two pins will be loaded in the PHENIX reactor in Marcoule, within the FUTURIX FTA experiment [2]. These fuels have been fabricated at ITU in 2005-2006, according to the reference fabrication process in the Minor Actinide Laboratory, namely the infiltration of minor actinide solution in solid particles. These fuels have been fully characterised in terms of pellet structure, thermal properties, re-sintering behaviour, etc. The aim of the experiment is the investigation of the fuel behaviour under high fast neutron flux condition, and its comparison with other fuel types (CERCER, nitride and metallic).The completion of the irradiation is foreseen in 2009. - Two further CERMET fuel pins will be irradiated in the HFR reactor in Petten: the HELIOS experiment [3]. There the aim is the study of the gas (including Helium, produced by Am 2 41 transmutation chain) production and release, in comparison with Am targets supported in a pure zirconia matrix. The post-irradiation examinations to be performed after 10 irradiation cycles will be concluded in 2009. Safety studies for optimised EFIT core designs, developed within the AFTRA domain were performed. The safety coefficients and indicators were determined for each core, and various transients were investigated. For the new low power cores of EFIT with a power class of ∼ 400 MWth and a fuel power density of ∼ 250 MW/m 3 it can be demonstrated that the CERMET cores behave favourably and the design limits of the fuels are not violated [4]. Results indicate that the T 9 1 cladding used as clad more severely restricts possible design options. This report will present the status of the neutronic and safety studies for the EFIT core, the CERMET thermal properties determination results, as well as the final results of the fabrication, characterisation and

Cavitation Erosion of Cermet-Coated Aluminium Bronzes.

Science.gov (United States)

Mitelea, Ion; Oancă, Octavian; Bordeaşu, Ilare; Crăciunescu, Corneliu M

2016-03-17

The cavitation erosion resistance of CuAl10Ni5Fe2.5Mn1 following plasma spraying with Al₂O₃·30(Ni 20 Al) powder and laser re-melting was analyzed in view of possible improvements of the lifetime of components used in hydraulic environments. The cavitation erosion resistance was substantially improved compared with the one of the base material. The thickness of the re-melted layer was in the range of several hundred micrometers, with a surface microhardness increasing from 250 to 420 HV 0.2. Compositional, structural, and microstructural explorations showed that the microstructure of the re-melted and homogenized layer, consisting of a cubic Al₂O₃ matrix with dispersed Ni-based solid solution is associated with the hardness increase and consequently with the improvement of the cavitation erosion resistance.

Korean red ginseng and its primary ginsenosides inhibit ethanol-induced oxidative injury by suppression of the MAPK pathway in TIB-73 cells.

Science.gov (United States)

Park, Hye-Min; Kim, Shang-Jin; Mun, A-Reum; Go, Hyeon-Kyu; Kim, Gi-Beum; Kim, Sung-Zoo; Jang, Seon-Il; Lee, Sei-Jin; Kim, Jin-Shang; Kang, Hyung-Sub

2012-06-14

Panax ginseng (P. ginseng) is one of the most widely used medicinal plants due to its wide spectrum of medicinal effects. Among the currently available Panax ginseng products, Korea red ginseng (KRG) has been shown to exhibit a variety of antioxidative and hepatoprotective action. Our aim was to investigate the effects of KRG and its primary ginsenosides (Rg3 and Rh2) on EtOH-induced injury to mouse hepatocytes (TIB-73). We investigated the effects of KRG and its primary ginsenoside on EtOH-induced injury to TIB-73 cells and evaluated MAPKs signals as a possible mechanism of action. Hepatocytic injury was evaluated by biochemical assays as cell viability, lactate dehydrogenase (LDH), aspartate aminotransferase (AST), ROS and mitochondria membrane potential (MMP) level in TIB-73 cells. The levels of MAPK activation were analyzed by Western blots. The results showed that exposure of EtOH to TIB-73 cells led to cell death and membrane damage, accompanied by a decrease in cell viability, MMP, and Mg(2+) concentrations, but an increase in LDH, AST, ROS and MAPK activation. KRG and its primary ginsenosides reduced EtOH-induced generation of ROS and the activation of ERK and JNK, and increased Mg(2+) concentrations. These results suggest that KRG and its primary ginsenosides inhibit EtOH-induced oxidative injury by suppression of the MAPK pathway in TIB-73 cells. Copyright © 2012 Elsevier Ireland Ltd. All rights reserved.

Effects of Bond Coating on NiCrBSi-Mo Composite Functional Coating Properties in Plasma Spraying NiCrBSi-Mo/Ni Coating

OpenAIRE

DU Ji-yu; LI Fang-yi; LU Hai-yang; SHANG Jian-tong; LI Zhen

2017-01-01

Nickel-based bond coating and composite functional coating were sprayed on leaf blade steel material FV520B successively by using air plasma spraying system. NiCrBSi-Mo powder deposition rate, coating porosity, bonding strength and surface hardness were tested. The results indicate that, for the NiCrBSi-Mo/Ni coating, bond coating with 180-220μm thickness can improve NiCrBSi-Mo powder deposition rate while the surface coating with lower porosity, higher bonding strength and high hardness is p...

Deposition and characterization of plasma sprayed Ni-5A1/ magnesia stabilized zirconia based functionally graded thermal barrier coating

International Nuclear Information System (INIS)

Baig, M N; Khalid, F A

2014-01-01

Thermal barrier coatings (TBCs) are employed to protect hot section components in industrial and aerospace gas turbine engines. Conventional TBCs frequently fail due to high residual stresses and difference between coefficient of thermal expansion (CTE) of the substrate and coatings. Functionally graded thermal barrier coatings (FG-TBCs) with gradual variation in composition have been proposed to minimize the problem. In this work, a five layered functionally graded thermal barrier coating system was deposited by atmospheric plasma spray (APS) technique on Nimonic 90 substrates using Ni-5Al as bond coat (BC) and magnesia stabilized zirconia as top coat (TC). The coatings were characterized by SEM, EDS, XRD and optical profilometer. Microhardness and coefficient of thermal expansion of the five layers deposited as individual coatings were also measured. The deposited coating system was oxidized at 800°C. SEM analysis showed that five layers were successfully deposited by APS to produce a FG-TBC. The results also showed that roughness (Ra) of the individual layers decreased with an increase in TC content in the coatings. It was found that microhardness and CTE values gradually changed from bond coat to cermet layers to top coat. The oxidized coated sample revealed parabolic behavior and changes in the surface morphology and composition of coating

Aspects of fretting wear of sprayed cermet coatings

International Nuclear Information System (INIS)

Chivers, T.C.

1985-01-01

Two experimental fretting programmes which investigated aspects of fretting wear of sprayed cermet coatings are reviewed. These programmes were conducted in support of components used in the advanced gas-cooled reactor. It is speculated that the results from these programmes are compatible with a simple two-stage wear model. This model assumes that an initial wear process occurs which is dominated by an interlocking and removal of asperities. Such a phase will be dependent on the superficial contact areas and possibly the interfacial load, but the latter aspect is not considered. This initial wear is of very short duration and is followed by a mild, oxidative, wear mode. Coatings data are also compared with those for structural steels. In short-term low temperature tests it appears that structural steels have comparable performance with the cermet coatings but it is argued that this is an artefact of the wear process. However, at high temperatures (600 0 C) wear of stainless steel could not be determined, the specimens showing a net weight gain. It is concluded that for in-reactor fretting applications cermet coatings will have advantages over structural steels at low temperatures. Even in high temperature regions some operation at low temperatures is experienced and consequently cermet coatings may be useful here also. (orig.)

Thermal properties and thermal shock resistance of liquid phase sintered ZrC-Mo cermets

International Nuclear Information System (INIS)

Landwehr, Sean E.; Hilmas, Gregory E.; Fahrenholtz, William G.; Talmy, Inna G.; Wang Hsin

2009-01-01

The linear thermal expansion coefficient (CTE), heat capacity, and thermal conductivity, were investigated as a function of temperature for hot pressed ZrC and liquid phase sintered ZrC-Mo cermets. The ZrC and the ZrC-Mo cermets had the same CTE at 50 deg. C (∼5.1-5.5 ppm deg. C -1 ), but the CTE of ZrC increased to ∼12.2 ppm deg. C -1 at 1000 deg. C compared to ∼7.2-8.5 ppm deg. C -1 for the ZrC-Mo cermets. Heat capacity was calculated using a rule of mixtures and previously reported thermodynamic data. Thermal diffusivity was measured with a laser flash method and was, in turn, used to calculate thermal conductivity. Thermal conductivity increased linearly with increasing temperature for all compositions and was affected by solid solution formation and carbon deficiency of the carbide phases. Hot pressed ZrC had the highest thermal conductivity (∼30-37 W m -1 K -1 ). The nominally 20 and 30 vol% Mo compositions of the ZrC-Mo cermets had a lower thermal conductivity, but the thermal conductivity generally increased with increasing Mo content. Water quench thermal shock testing showed that ZrC-30 vol% Mo had a critical temperature difference of 350 deg. C, which was ∼120 deg. C higher than ZrC. This increase was due to the increased toughness of the cermet compared to ZrC.

Plasma-Assisted Synthesis of NiCoP for Efficient Overall Water Splitting

KAUST Repository

Liang, Hanfeng; Gandi, Appala; Anjum, Dalaver H.; Wang, Xianbin; Schwingenschlö gl, Udo; Alshareef, Husam N.

2016-01-01

be further enhanced by substitution with extrinsic metals, though very little work has been conducted in this area. Here we present for the first time a novel PH plasma-assisted approach to convert NiCo hydroxides into ternary NiCoP. The obtained Ni

Results of experimental investigations for substantiation of WWER cermet fuel pin performance

International Nuclear Information System (INIS)

Popov, V.V.; Karpin, A.D.; Isupov, I.A.; Rumyantsev, V.N.; Troyanov, V.M.; Subonyaev, V.N.; Melnichenko, N.A.

1997-01-01

The out-of-pile experiment results on interaction of the cladding and matrix materials and uranium dioxide at cermet fuel temperature for normal operating conditions of the WWER-440 reactor are analyzed. Cermet fuel element behaviour under the maximum designed damage of the WWER-440 reactor is considered. In the AM reactor loop a fission product output from the unsealed cermet fuel elements have been studied. (author). 6 figs, 3 tabs

In-Situ Optical Studies of Oxidation/Reduction Kinetics on SOFC Cermet Anodes

Science.gov (United States)

2010-12-28

DATES COVERED (From - To) 1/29/10-9/30/10 4. TITLE AND SUBTITLE In situ optical studies of oxidation/reduction kinetics on SOFC cermet anodes 5a...0572 In-situ Optical Studies of Oxidation/Reduction Kinetics on SOFC Cermet Anodes Department of Chemistry and Biochemistry Montana State University...of Research In-situ Optical Studies of Oxidation/Reduction Kinetics on SOFC Cermet Anodes Principal Investigator Robert Walker Organization

Characterization of Ni-YSZ anodes for solid oxide fuel cells fabricated by suspension plasma spraying with axial feedstock injection

Science.gov (United States)

Metcalfe, Craig; Kuhn, Joel; Kesler, Olivera

2013-12-01

Composite Ni-Y0.15Zr0.85O1.925 anodes were fabricated by axial-injection suspension plasma spraying in open atmosphere conditions. The composition of the anode is controllable by adjustment of the plasma gas composition, stand-off distance, and suspension feed rate. The total porosity is controllable through the addition of carbon black to the suspension as a sacrificial pore-forming material as well as by adjustment of the suspension feed rate. The size of the NiO particles in suspension affects both the composition and total porosity, with larger NiO particles leading to increased Ni content and porosity in the deposited coatings. The surface roughness increases with a decrease of the in-flight droplet momentum, which results from both smaller NiO particles in suspension and the addition of low density pore-forming materials. A solid oxide fuel cell was fabricated with both electrodes and electrolyte fabricated by axial-injection plasma spraying. Peak power densities of 0.718 W cm-2 and 1.13 W cm-2 at 750 °C and 850 °C, respectively, were achieved.

Preparation of anode-electrolyte structures using graphite, sodium bicarbonate or citric acid as pore forming agents for application in solid oxide fuel cells

Energy Technology Data Exchange (ETDEWEB)

Paz Fiuza, Raigenis da; Silva, Marcos Aurelio da; Guedes, Bruna C.; Pontes, Luiz A.; Boaventura, Jaime Soares [UFBA, Salvador, Bahia (Brazil). Energy and Materials Science Group

2010-07-01

Cermets based on Ni supported on YSZ or GDC were prepared for use as anode in direct reform SOFCs. NaHCO3 (Na-Ni-YSZ and Na-Ni-GDC) or citric acid (Ac-Ni-YSZ and Ac-Ni-GDC) were used as pore forming agents (PFAs). The SOFC anode was also prepared using graphite (G-Ni-YSZ and G-Ni-GDC) as PFA for the purposes of comparison. The testing unitary SOFC, planar type, was made by pressing the anode-electrolyte assembly, followed by sintering at 1500 C. After this, LSM (lanthanum and strontium manganite) paint was used for the cathode deposition. The powdered cermets were evaluated in ethanol steam reforming at 650 C. The ethanol conversion was 84% and 32% for cermets Na-Ni-YSZ and G-Ni-YSZ, respectively and the selectivity to H{sub 2} was 32 and 20% for the two cermets, respectively. The Na-Ni-YSZ cermet was ten times more resistant to carbon deposition than the G-Ni-YSZ cermet. SEM micrographs of the anode-electrolyte assembly showed that the use of NaHCO{sub 3} as PFA created a well formed interface between layers with homogeneously distributed pores. In contrast, graphite as PFA formed a loose interface between anode and electrolyte. The performance of the unitary SOFC was evaluated using ethanol, hydrogen or methane as fuel. The cell operated well using any of these fuels; however, they exhibited different electrochemical behavior. (orig.)

A thermionic energy converter with a molybdenum-alumina cermet emitter

NARCIS (Netherlands)

Gubbels, G.H.M.; Wolff, L.R.; Metselaar, R.

1990-01-01

A study is made of the properties of cermets as electrode materials for thermionic energy converters. For thermodynamic reasons it is expected that all cermets composed of pure Mo and refractory oxides have the same bare work function. From data on the work function of Mo in an oxygen atmosphere

Computational design for a wide-angle cermet-based solar selective absorber for high temperature applications

International Nuclear Information System (INIS)

Sakurai, Atsushi; Tanikawa, Hiroya; Yamada, Makoto

2014-01-01

The purpose of this study is to computationally design a wide-angle cermet-based solar selective absorber for high temperature applications by using a characteristic matrix method and a genetic algorithm. The present study investigates a solar selective absorber with tungsten–silica (W–SiO 2 ) cermet. Multilayer structures of 1, 2, 3, and 4 layers and a wide range of metal volume fractions are optimized. The predicted radiative properties show good solar performance, i.e., thermal emittances, especially beyond 2 μm, are quite low, in contrast, solar absorptance levels are successfully high with wide angular range, so that solar photons are effectively absorbed and infrared radiative heat loss can be decreased. -- Highlights: • Electromagnetic simulation of radiative properties by characteristic matrix method. • Optimization for multilayered W–SiO 2 cermet-based absorber by a Genetic Algorithm. • We propose a successfully high solar performance of solar selective absorber

Microporous Ni@NiO nanoparticles prepared by chemically dealloying Al_3Ni_2@Al nanoparticles as a high microwave absorption material

International Nuclear Information System (INIS)

Pang, Yu; Xie, Xiubo; Li, Da; Chou, Wusheng; Liu, Tong

2017-01-01

The Al_3Ni_2@Al nanoparticles (NPs) were prepared from Ni_4_5Al_5_5 master alloy by hydrogen plasma-metal reaction method, and were subsequently dealloyed to produce porous Ni@NiO NPs of 36 nm. The pore size ranges from 0.7 to 1.6 nm, leading to large specific surface area of 69.5 m"2/g and big pore volume of 0.507 cc/g. The saturation magnetization (M_S) and coercivity (H_C) of the microporous Ni@NiO NPs are 11.5 emu/g and 5.2 Oe. They exhibit high microwave absorption performance with a minimum reflection coefficient (RC) of −86.9 dB and an absorption bandwidth of 2.6 GHz (RC≤−10 dB) at thickness of 4.5 mm. The enhanced microwave absorption properties are attributed to the synergistic effect of the magnetic Ni core and dielectric NiO shell, and the micropore architecture. The NPs with micropore morphology and core/shell structure open a new way to modify the microwave absorption performance. - Graphical abstract: The microporous Ni/NiO nanoparticles prepared by chemically dealloying Al_3Ni_2@Al NPs exhibit high microwave absorption intensity (−86.9 dB) and wide absorption bandwidth (2.6 GHz for RC≤−10 dB). - Highlights: • Microporous Ni/NiO nanoparticals were prepared by chemically dealloying method. • They possessed micropores of 0.7–1.6 nm with a surface area of 69.5 m"2/g. • They showed high microwave absorption intensity and wide absorption bandwidth. • Microwave absorption mechanism was explained by micropore and core/shell structures.

Characterization of plasma sprayed NiCrAlY-Yttria stabilized zirconia coatings

International Nuclear Information System (INIS)

Bhave, V.S.; Rakhasia, R.H.; Tripathy, P.K.; Hubli, R.C.; Sengupta, P.; Bhanumurthy; Satpute, R.U.; Sreekumar, K.P.; Thiyagarajan, T.K.; Padmanabhan, P.V.A.

2004-01-01

Plasma sprayed coatings of yttria stabilized zirconia are used in many advanced technologies for thermal and chemical barrier applications. Development and characterization of NiCrAlY-yttria stabilized zirconia duplex coatings on Inconel substrates is reported in this paper. Plasma spraying was carried out using the 40 kW atmospheric plasma spray facility at the Laser and Plasma Technology Division, BARC. A bond coat of NiCrAlY was deposited on Inconel substrates and yttria stabilized zirconia (YSZ) was deposited over the bond coat. The coatings have been characterized by x-ray diffraction and EPMA. It is observed that the coating characteristics are affected by the input power to the torch. (author)

Dense cermets containing fine grained ceramics and their manufacture

International Nuclear Information System (INIS)

King, H.L.

1986-01-01

This patent describes a method of producing a ceramic-metal composite (cermet) containing boride-oxide ceramic having components of a first metal boride and a second metal oxide, which ceramic is in mixture in the cermet with elemental metal of the second metal, wherein the cermet is produced by sintering a reaction mixture of the first metal oxide, boron oxide and the elemental second metal. The improvement consists of: combining for the reaction mixture; A. (a) first metal oxide; (b) boron oxide; (c) ceramic component in very finely divided form; and (d) elemental second metal in very finely divided form and in an amount of at least a 100 percent molar excess beyond that amount stoichiometrically required to produce the second metal oxide during sintering; and B. sintering the reaction mixture in inert gas atmosphere

Deposition, structure, and properties of cermet thin films composed of Ag and Y-stabilized zirconia

International Nuclear Information System (INIS)

Wang, L.S.; Barnett, S.A.

1992-01-01

This paper reports that Ag 1-x [(Y 2 O 3 ) 0.1 (ZrO 2 ) 0.9 ] x (YSZ) cermet thin films have been deposited by reactive magnetron cosputtering from Ag and Zr/Y targets in Ar-O 2 mixtures. The deposition conditions were such that the YSZ component in the films was fully oxidized. The film densities varied from ∼75% to >85% as the total pressure was decreased from 20 to 5 mTorr. Film resistivities ρ varied with Ag volume fraction f Ag from 5 x 10 -6 Ω-cm to >10 9 Ω-cm. For f Ag Ag . For f Ag > 0.4, ρ decreased more gradually with increasing f Ag . ρ in annealed films ranged from 4 x 10 -4 Ω-cm for f Ag = 0.4 to 5 x 10 -6 Ω-cm for pure Ag. Long term (>100 h) annealing at ≥700 degrees C resulted in a gradual increase in cermet resistivity due to Ag evaporation and Ag segregation to surface islands. Both decomposition mechanisms were effectively suppressed due to Ag evaporation and Ag segregation to surface islands. Both decomposition mechanisms were effectively suppressed at up to 750 degrees C by depositing a 1 μm thick porous perovskite cap layer on the cermet. Complex impedance spectroscopy measurements in air of cermet electrodes on YSZ electrolytes gave interfacial resistances that were a factor of ∼6 lower than those of pure AG electrodes, e.g., 1.4 Ω-cm 2 at 750 degrees C. Ag-YSZ cermets thus have potential as high-conductivity, low-overpotential air electrode materials for solid-oxide electrochemical devices operating at temperatures ≤750 degrees C

Improvement of NiMoNb to polyimide adhesion by inductively coupled nitrogen plasma treatment

Energy Technology Data Exchange (ETDEWEB)

Bang, S.-H., E-mail: zxclucy@snu.ac.kr

2016-01-01

Graphical abstract: - Highlights: • NiMoNb was introduced as the adhesion layer for flexible Cu-clad laminate structure. • The effect of sputtering and plasma power on the peel strength was studied. • Plasma pretreatment in inductively coupled plasma greatly affects the peel strength. • FCCL with NiMoNb adhesion layer show outstanding peel strength. - Abstract: In this study, the effect of sputtering power on the peel strength of the flexible copper clad laminate (FCCL) was evaluated before and after heat treatment using 180° peel test. An increase in the sputtering powers from 200 W to 600 W increased film density and improved peel strength. To enhance peel strength much more, an inductively coupled plasma (ICP) was treated on the PI surface using N{sub 2} gas with Ar as a function of RF power. A dramatic enhancement of the peel strength, 923 N/m was achieved, especially after heat treatment by changing ICP power from 200 W to 900 W. The reduction ratio of the peel strength for the 900 W plasma-treated FCCL was only 12%, whereas that for the 200 W plasma-treated FCCL was 43%. The root mean square (RMS) surface roughness with PIs exposed to both 200 W and 900 W plasma treatments was rarely changed, while X-ray photoelectron spectroscopy (XPS) showed the substantial increase of C–N functional groups. To obtain insight the film characteristics, the NiMoNb/PI interfaces were investigated by a high resolution transmission electron microscopy (HR-TEM).

Investigation into the MgF2-NiF2, CaF2-NiF2, SrF2-NiF2 systems