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Sample records for cermet composite thermal

  1. Metal-Matrix Hardmetal/Cermet Reinforced Composite Powders for Thermal Spray

    Directory of Open Access Journals (Sweden)

    Dmitri GOLJANDIN

    2012-03-01

    Full Text Available Recycling of materials is becoming increasingly important as industry response to public demands, that resources must be preserved and environment protected. To produce materials competitive in cost with primary product, secondary producers have to pursue new technologies and other innovations. For these purposes different recycling technologies for composite materials (oxidation, milling, remelting etc are widely used. The current paper studies hardmetal/cermet powders produced by mechanical milling technology. The following composite materials were studied: Cr3C2-Ni cermets and WC-Co hardmetal. Different disintegrator milling systems for production of powders with determined size and shape were used. Chemical composition of produced powders was analysed.  To estimate the properties of recycled hardmetal/cermet powders, sieving analysis, laser granulometry and angularity study were conducted. To describe the angularity of milled powders, spike parameter–quadric fit (SPQ was used and experiments for determination of SPQ sensitivity and precision to characterize particles angularity were performed. Images used for calculating SPQ were taken by SEM processed with Omnimet Image Analyser 22. The graphs of grindability and angularity were composed. Composite powders based on Fe- and Ni-self-fluxing alloys for thermal spray (plasma and HVOF were produced. Technological properties of powders and properties of thermal sprayed coatings from studied powders were investigated. The properties of spray powders reinforced with recycled hardmetal and cermet particles as alternatives for cost-sensitive applications were demonstrated.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1348

  2. Advanced WC-Co cermet composites with reinforcement of TiCN prepared by extended thermal plasma route

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    Mondal, B. [Centre for Advanced Materials Processing, Central Mechanical Engineering Research Institute, Mahatma Gandhi Avenue, Durgapur 713 209, West Bengal (India)], E-mail: bnmondal@rediffmail.com; Das, P.K. [Central Glass and Ceramic Research Institute, Kolkata (India); Singh, S.K. [Institute of Minerals and Materials Technology (IIMT), Bhubeneswar (India)

    2008-12-20

    The synthesis of titanium carbonitride (TiCN) powders by thermal plasma using extended arc thermal plasma reactor and the effect of TiCN reinforcement for the development of advanced WC-Co cermets has been studied with respect to hardness and fracture toughness. These classes of materials are being investigated for future application in wear-resistant seals, cutting tools, etc. Metallurgical reactions and microstructural developments during sintering of cermets and functionally graded cemented carbonitrides are being investigated by analytical methods such as differential thermal analysis/thermo-gravimetric analysis, X-ray diffraction and analytical Scanning electron microscopy with energy dispersive X-ray spectroscopy. By an in-depth understanding of the complex phase reactions and the mechanisms that govern the sintering process and metallurgical reactions, new cermets and different types of functionally graded cemented carbonitrides with desired microstructures and properties have been attempted to develop. The significant improvement of micro-hardness was observed with optimal concentration of TiCN reinforcement addition in WC-Co system without sacrificing much fracture toughness value of the composite cermets.

  3. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Science.gov (United States)

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  4. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-08-31

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

  5. A cermet fuel reactor for nuclear thermal propulsion

    Science.gov (United States)

    Kruger, Gordon

    1991-01-01

    Work on the cermet fuel reactor done in the 1960's by General Electric (GE) and the Argonne National Laboratory (ANL) that had as its goal the development of systems that could be used for nuclear rocket propulsion as well as closed cycle propulsion system designs for ship propulsion, space nuclear propulsion, and other propulsion systems is reviewed. It is concluded that the work done in the 1960's has demonstrated that we can have excellent thermal and mechanical performance with cermet fuel. Thousands of hours of testing were performed on the cermet fuel at both GE and AGL, including very rapid transients and some radiation performance history. We conclude that there are no feasibility issues with cermet fuel. What is needed is reactivation of existing technology and qualification testing of a specific fuel form. We believe this can be done with a minimum development risk.

  6. Multidisciplinary Simulation of Graphite-Composite and Cermet Fuel Elements for NTP Point of Departure Designs

    Science.gov (United States)

    Stewart, Mark E.; Schnitzler, Bruce G.

    2015-01-01

    This paper compares the expected performance of two Nuclear Thermal Propulsion fuel types. High fidelity, fluid/thermal/structural + neutronic simulations help predict the performance of graphite-composite and cermet fuel types from point of departure engine designs from the Nuclear Thermal Propulsion project. Materials and nuclear reactivity issues are reviewed for each fuel type. Thermal/structural simulations predict thermal stresses in the fuel and thermal expansion mis-match stresses in the coatings. Fluid/thermal/structural/neutronic simulations provide predictions for full fuel elements. Although NTP engines will utilize many existing chemical engine components and technologies, nuclear fuel elements are a less developed engine component and introduce design uncertainty. Consequently, these fuel element simulations provide important insights into NTP engine performance.

  7. Low Cost Nuclear Thermal Rocket Cermet Fuel Element Environment Testing

    Science.gov (United States)

    Bradley, David E.; Mireles, Omar R.; Hickman, Robert R.

    2011-01-01

    Deep space missions with large payloads require high specific impulse (Isp) and relatively high thrust in order to achieve mission goals in reasonable time frames. Conventional, storable propellants produce average Isp. Nuclear thermal rockets (NTR) capable of high Isp thrust have been proposed. NTR employs heat produced by fission reaction to heat and therefore accelerate hydrogen which is then forced through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000K) and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high temperature hydrogen exposure on fuel elements is limited. The primary concern is the mechanical failure of fuel elements which employ high-melting-point metals, ceramics or a combination (cermet) as a structural matrix into which the nuclear fuel is distributed. It is not necessary to include fissile material in test samples intended to explore high temperature hydrogen exposure of the structural support matrices. A small-scale test bed designed to heat fuel element samples via non-contact RF heating and expose samples to hydrogen is being developed to assist in optimal material and manufacturing process selection without employing fissile material. This paper details the test bed design and results of testing conducted to date.

  8. Low Cost Nuclear Thermal Rocket Cermet Fuel Element Environment Testing

    Science.gov (United States)

    Bradley, D. E.; Mireles, O. R.; Hickman, R. R.

    2011-01-01

    Deep space missions with large payloads require high specific impulse and relatively high thrust to achieve mission goals in reasonable time frames.1,2 Conventional storable propellants produce average specific impulse. Nuclear thermal rockets capable of producing high specific impulse are proposed. Nuclear thermal rockets employ heat produced by fission reaction to heat and therefore accelerate hydrogen, which is then forced through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000 K), and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high-temperature hydrogen exposure on fuel elements are limited.3 The primary concern is the mechanical failure of fuel elements that employ high-melting-point metals, ceramics, or a combination (cermet) as a structural matrix into which the nuclear fuel is distributed. The purpose of the testing is to obtain data to assess the properties of the non-nuclear support materials, as-fabricated, and determine their ability to survive and maintain thermal performance in a prototypical NTR reactor environment of exposure to hydrogen at very high temperatures. The fission process of the planned fissile material and the resulting heating performance is well known and does not therefore require that active fissile material be integrated in this testing. A small-scale test bed designed to heat fuel element samples via non-contact radio frequency heating and expose samples to hydrogen is being developed to assist in optimal material and manufacturing process selection without employing fissile material. This paper details the test bed design and results of testing conducted to date.

  9. Thermal expansion properties of metallic and cermet coatings

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    Ilavsky, J.; Berndt, C.C. [State Univ. of New York, Stony Brook, NY (United States). Center for Thermal Spray Res.

    1998-04-01

    Free-standing deposits of NiCrAl, stainless steel, and 8 wt.% yttria-stabilized zirconia were prepared using atmospheric plasma spraying and high velocity oxygen fuel processing. Feedstock powders were blended, yielding mixtures (by weight) of 100%, 75%, and 50% of the metallic material. Porosity and composition (i.e. metal or ceramic constituents) of these deposits were measured by image analysis. The coefficient of thermal expansion (CTE) was measured in the 200-950 C interval for four thermal cycles. The first runs of these CTE measurements were not linear and differentiation of this curve established the CTE dependence with respect to temperature. Maximums in CTE behavior suggest that stress relaxation and/or oxidation may be occurring. Measurements of CTE from thermal cycles after the first cycle were constant and obeyed the law of mixtures in the measured temperature region, suggesting that stress relaxation and/or oxidation, evident in the first cycle, are no longer dominant. Microstructural analysis and microhardness measurements were used to confirm the findings from CTE measurements. (orig.) 13 refs.

  10. DURABILITY AND TRIBOLOGICAL PROPERTIES OF THERMALLY SPRAYED WC CERMET COATING IN LUBRICATED ROLLING WITH SLIDING CONTACT

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    Mohammad Ali

    2010-09-01

    Full Text Available Durability and tribological properties of thermally sprayed WC-Cr-Ni cermet coating were investigated experimentally in lubricated rolling with sliding contact conditions. By means of the high energy type flame spraying (Hi-HVOF method, the coating was formed onto the axially ground and circumferentially ground roller specimens made of a thermally refined carbon steel. In the experiments, the WC cermet coated steel roller was mated with the carburized hardened steel roller without coating in line contact condition. The coated roller was mated with the smooth non-coated roller under a contact pressure of 1.0 or 1.2 GPa, and it was mated with the rough non-coated roller under a contact pressure of 0.6 or 0.8 GPa. As a result, it was found that in general, the coating on the circumferentially ground substrate shows a lower durability compared with that on the axially ground substrate and this difference appears more distinctly for the higher contact pressure for both smooth mating surface and rough mating surface. It was also found that there are significant differences in the tribological properties of WC cermet coating depending on the contact pressure. In addition, depending on the smooth or rough mating surface, remarkable differences in the tribological properties were found.

  11. Investigation on microstructures of NiO-YSZ composite and Ni-YSZ cermet for SOFCs

    Energy Technology Data Exchange (ETDEWEB)

    Talebi, Tahereh; Sarrafi, Mohammad Hassan; Haji, Mohsen; Raissi, Babak; Maghsoudipour, Amir [Materials and Energy Research Center, Karaj, Tehran 14155-4777 (Iran)

    2010-09-15

    NiO-YSZ composites and Ni-YSZ cermets were successfully performed for solid oxide fuel cell applications. These composites must have enough porosity and appropriate microstructure for transferring the fuel gases. In this study, ball-milling was used as a simple, cost-effective method for the purpose of mixing the raw materials. The homogeneity of NiO-YSZ composites was examined by Map mode of SEM. NiO-YSZ composites were reduced at the high temperature under the controlled atmosphere to fabricate Ni-YSZ cermet. Variations in the anode phases were investigated by XRD and microstructure and porosity of composites were observed by SEM. Effective parameters like temperatures and the amount of pore former were investigated on open porosity, bulk density, electrical conductivity as well as electrochemical impedance of NiO-YSZ composites and Ni-YSZ cermet. A thin layer of YSZ was deposited by EPD as an electrolyte on NiO-YSZ composites which had various amount of open porosity, to study its effect on the performance of semi-cells by electrochemical impedance. (author)

  12. A Combined Neutronic-Thermal Hydraulic Model of CERMET NTR Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Jonathan A. Webb; Brian Gross; William T. Taitano

    2011-02-01

    Abstract. Two different CERMET fueled Nuclear Thermal Propulsion reactors were modeled to determine the optimum coolant channel surface area to volume ratio required to cool a 25,000 lbf rocket engine operating at a specific impulse of 940 seconds. Both reactor concepts were computationally fueled with hexagonal cross section fuel elements having a flat-to-flat distance of 3.51 cm and containing 60 vol.% UO2 enriched to 93wt.%U235 and 40 vol.% tungsten. Coolant channel configuration consisted of a 37 coolant channel fuel element and a 61 coolant channel model representing 0.3 and 0.6 surface area to volume ratios respectively. The energy deposition from decelerating fission products and scattered neutrons and photons was determined using the MCNP monte carlo code and then imported into the STAR-CCM+ computational fluid dynamics code. The 37 coolant channel case was shown to be insufficient in cooling the core to a peak temperature of 3000 K; however, the 61 coolant channel model shows promise for maintaining a peak core temperature of 3000 K, with no more refinements to the surface area to volume ratio. The core was modeled to have a power density of 9.34 GW/m3 with a thrust to weight ratio of 5.7.

  13. Structural state scale-dependent physical characteristics and endurance of cermet composite for cutting metal

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    Ovcharenko, V. E., E-mail: ovcharenko.ove45@mail.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and Institute of Heavy-Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); Ivanov, Yu. F., E-mail: ivanov.yufi55@mail.ru [Institute of Heavy-Current Electronics SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Mohovikov, A. A., E-mail: mohovikov.maa28@rambler.ru [Institute of Heavy-Current Electronics SB RAS, Tomsk, 634055 (Russian Federation); Baohai, Yu, E-mail: baohai.bhyu@imr.ac.cn, E-mail: yanhui.yhzhao@imr.ac.cn; Zhao, Yanhui, E-mail: baohai.bhyu@imr.ac.cn, E-mail: yanhui.yhzhao@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, Wenhua Road 72, 110016 (China)

    2014-11-14

    A structural-phase state developed on the surface of a TiC/Ni–Cr–Al cermet alloy under superfast heating and cooling produced by pulse electron beam melting has been presented. The effect of the surface’s structural state multimodality on the temperature dependencies of the friction and endurance of the cermet tool in cutting metal has been investigated. The high-energy flux treatment of subsurface layers by electron beam pulses in argon-containing gas discharge plasma serves to improve the endurance of metal cutting tools manifold (by a factor of 6), to reduce the friction via precipitation of secondary 200 nm carbides in binder interlayers. It is possible to improve the cermet tool endurance for cutting metal by a factor of 10–12 by irradiating the cermet in a reactive nitrogen-containing atmosphere with the ensuing precipitation of nanosize 50 nm AlN particles in the binder interlayers.

  14. Characterization and High-Temperature Erosion Behaviour of HVOF Thermal Spray Cermet Coatings

    Science.gov (United States)

    Kumar, Pardeep; Sidhu, Buta Singh

    2016-01-01

    High-velocity oxygen fuel (HVOF) thermal spray, carbide-cermet-based coatings are usually employed in high-temperature erosive and erosive-corrosive environments. Extensive literature is available on high-temperature erosion performance of HVOF coatings under moderate to low particle flux and velocities for application in boiler tubes. This research work presents the characterization and high-temperature erosion behaviour of Cr3C2-25NiCr and WC-10Co-4Cr HVOF-sprayed coatings. Coatings were formulated on the substrate steel of type AISI 304, commonly used for the fabrication of pulverized coal burner nozzles (PCBN). Erosion testing was carried out in high-temperature air-jet erosion tester after simulating the conditions akin to that prevailing in PCBN in the boiler furnace. The coatings were tested for erosion behaviour at different angles and temperatures by freezing other test parameters. Brittle erosion behaviour was depicted in erosion testing, and the coatings couldn't restrain the erodent attacks to protect the substrate. High particle velocity and high particle flux were attributed to be the reasons of extensive erosive weight loss of the coatings. The surface morphology of the eroded specimens was analysed from back-scattered electron images to depict the probable mechanism of material removal. The coatings were characterized with optical microscopy, SEM-EDS analysis, XRD analysis, micro-hardness testing, porosity measurements, surface roughness testing and bond strength testing. The work was undertaken to investigate the performance of the selected coatings in highly erosive environment, so as to envisage their application in PCBNs for protection against material degradation. The coatings could only sustain in oblique impact erosion at room temperature and depleted fully under all other conditions.

  15. Effect of adding methods of metallic phase on microstructure and thermal shock resistance of Ni/(90NiFe2O4-10NiO) cermets

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Ball mixing and electroless plating were respectively used as the adding methods of metallic phase to prepare Ni/(90NiFe2O4-10NiO) cermets for the inert anode in aluminum electrolysis. The microstructure and thermal shock resistance of cermet samples were studied. The results show that, for the samples prepared by ball mixing method, aggregation of metallic phase is found in either the green blocks or sintered samples and the extent of aggregation increases with the increase of metal content. For 6.5Ni/(90NiFe2O4-10NiO) cermets prepared with electroless plating method, the homogeneous and fine metallic particles are found in either the green compacts or sintered samples, but the relative density and thermal shock residual strength decrease by 3% and 28%-58% respectively, compared with samples prepared with ball mixing method.

  16. Degradation of conductivity and microstructure under thermal and current load in Ni-YSZ cermets for SOFC anodes

    DEFF Research Database (Denmark)

    Thydén, Karl Tor Sune; Barfod, R.; Liu, Yuliang

    2006-01-01

    The degradation of electrical conductivity in porous nickel-yttria stabilized zirconia composite cermets in a H2/H2O atmosphere under high temperature treatments has been investigated. The parameters varied were: temperature, water partial pressure, and electrical current load. The microstructure...... was analyzed before and after the treatment by optical microscopy and field emission scanning electron microscopy (FE-SEM). From the optical images the particle size and total amount of Ni, as area fraction, in the sample were measured. By the use of charge contrast (CC) in the FE-SEM particle size and area...

  17. Characteristics and fabrication of cermet spent nuclear fuel casks: ceramic particles embedded in steel

    Energy Technology Data Exchange (ETDEWEB)

    Forsberg, C.W.; Swaney, P.M.; Tiegs, T.N. [Oak Ridge National Lab., Oak Ridge, TN (United States)

    2004-07-01

    Cermets are being investigated as an advanced material of construction for casks that can be used for storage, transport, or disposal of spent nuclear fuel (SNF). Cermets, which consist of ceramic particles embedded in steel, are a method to incorporate brittle ceramics with highly desirable properties into a strong ductile metal matrix with a high thermal conductivity, thus combining the best properties of both materials. Traditional applications of cermets include tank armor, vault armor, drill bits, and nuclear test-reactor fuel. Cermets with different ceramics (DUO{sub 2}, Al{sub 2}O{sub 3}, Gd{sub 2}O{sub 3}, etc.) are being investigated for the manufacture of SNF casks. Cermet casks offer four potential benefits: greater capacity (more SNF assemblies) for the same gross weight cask, greater capacity (more SNF assemblies) for the same external dimensions, improved resistance to assault, and superior repository performance. These benefits are achieved by varying the composition, volume fraction, and particulate size of the ceramic particles in the cermet with position in the cask body. Addition of depleted uranium dioxide (DUO{sub 2}) to the cermet increases shielding density, improves shielding effectiveness, and increases cask capacity for a given cask weight or size. Addition of low-density aluminium oxide (Al{sub 2}O{sub 3}) to the outer top and bottom sections of the cermet cask, where the radiation levels are lower, can lower cask weight without compromising shielding. The use of Al2O3 and other oxides, in appropriate locations, can increase resistance to assault. Repository performance may be improved by compositional control of the cask body to (1) create a local geochemical environment that slows the long-term degradation of the SNF and (2) enables the use of DUO{sub 2} for longterm criticality control. While the benefits of using cermets follow directly from their known properties, the primary challenge is to develop low-cost methods to fabricate

  18. Prognosis and comparison of performances of composite CERCER and CERMET fuels dedicated to transmutation of TRU in an EFIT ADS

    Science.gov (United States)

    Sobolev, V.; Uyttenhove, W.; Thetford, R.; Maschek, W.

    2011-07-01

    The neutronic and thermomechanical performances of two composite fuel systems: CERCER with (Pu,Np,Am,Cm)O 2-x fuel particles in ceramic MgO matrix and CERMET with metallic Mo matrix, selected for transmutation of minor actinides in the European Facility for Industrial Transmutation (EFIT), were analysed aiming at their optimisation. The ALEPH burnup code system, based on MNCPX and ORIGEN codes and JEFF3.1 nuclear data library, and the modern version of the fuel rod performance code TRAFIC were used for this analysis. Because experimental data on the properties of the mixed minor-actinide oxides are scarce, and the in-reactor behaviour of the T91 steel chosen as cladding, as well as of the corrosion protective layer, is still not well-known, a set of "best estimates" provided the properties used in the code. The obtained results indicate that both fuel candidates, CERCER and CERMET, can satisfy the fuel design and safety criteria of EFIT. The residence time for both types of fuel elements can reach about 5 years with the reactivity swing within ±1000 pcm, and about 22% of the loaded MA is transmuted during this period. However, the fuel centreline temperature in the hottest CERCER fuel rod is close to the temperature above which MgO matrix becomes chemically instable. Moreover, a weak PCMI can appear in about 3 years of operation. The CERMET fuel can provide larger safety margins: the fuel temperature is more than 1000 K below the permitted level of 2380 K and the pellet-cladding gap remains open until the end of operation.

  19. Soudage par explosion thermique sous charge de cermets poreux à base de TiC-Ni sur substrat en acier-comportement tribologique Welding of porous TiC–Ni based cermets on substrate steel by thermal explosion under load-tribological behaviour

    Directory of Open Access Journals (Sweden)

    Lemboub Samia

    2013-11-01

    Full Text Available Dans ce travail, nous nous intéressons à l'élaboration de cermets à base de TiC-Ni par dispersion de particules de carbures, oxydes ou borures dans une matrice de nickel, grâce à la technique de l'explosion thermique sous une charge de 20 MPa. La combustion de mélanges actifs (Ti-C-Ni-An où An = Al2O3, MgO, SiC, TiB2, WC, basée sur la réaction de synthèse de TiC (ΔHf298K = −184 kJ/mole, génère des cermets complexes. Un court maintien sous charge du cermet à 1373 K, après l'explosion thermique, permet son soudage sur un substrat en acier XC55. Les cermets obtenus dans ces conditions demeurent poreux et conservent une porosité de l'ordre de 25–35 %. La densité relative du cermet, sa dureté et son comportement tribologique, dépendront de la nature de l'addition dans les mélanges de départ. Porous TiC-Ni based cermets were obtained by dispersion of carbides, oxides or borides particles in a nickel matrix thanks to the thermal explosion technique realized under a load of 20 MPa. The combustion of active mixtures (Ti-C-Ni-An where An = Al2O3, MgO, SiC, TiB2 or WC based on the titanium carbide reaction synthesis (ΔHf = −184 kJ/mol, generates porous complex cermets. After the thermal explosion, a short maintenance under load at 1373 K of the combustion product, allows at the same time the cermets welding on a carbon steel substrate. The obtained cermets under these conditions preserve a porosity of about 25–35%. The relative density, hardness and tribological behaviour of the complex cermets depend on the additions nature (An in the starting mixtures.

  20. Electronic structures, elastic properties, and minimum thermal conductivities of cermet M{sub 3}AlN

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jin [Faculty of Materials and Energy, Southwest University, Chongqing 400715 (China); Key Laboratory of Liquid–Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Chen, ZhiQian, E-mail: chen_zq@swu.edu.cn [Faculty of Materials and Energy, Southwest University, Chongqing 400715 (China); Li, ChunMei; Li, Feng; Nie, ChaoYin [Faculty of Materials and Energy, Southwest University, Chongqing 400715 (China)

    2014-08-15

    The electronic structures and elastic anisotropies of cubic Ti{sub 3}AlN, Zr{sub 3}AlN, and Hf{sub 3}AlN are investigated by pseudopotential plane-wave method based on density functional theory. At the Fermi level, the electronic structures of these compounds are successive with no energy gap between conduct and valence bands, and exhibit metallicity in ground states. In valence band of each partial density of states, the different orbital electrons indicate interaction of corresponding atoms. In addition, the anisotropy of Hf{sub 3}AlN is found to be significantly different from that of Ti{sub 3}AlN and Zr{sub 3}AlN, which involve the differences in the bonding strength. It is notable that Hf{sub 3}AlN is a desired thermal barrier material with the lowest thermal conductivity at high temperature among the three compounds. - Graphical abstract: 1.Young's moduli of anti-perovskite Ti{sub 3}AlN, Zr{sub 3}AlN, and Hf{sub 3}AlN in full space. 2.Electron density differences on crystal planes (1 0 0), (2 0 0), and (1 1 0) of anti-perovskite Zr{sub 3}AlN. - Highlights: • We calculated three anti-perovskite cermets with first-principles theory. • We illustrated 3D Young modulus and found the anomalous anisotropy. • We explained the anomaly and calculated the minimum thermal conductivities.

  1. Solid solution lithium alloy cermet anodes

    Science.gov (United States)

    Richardson, Thomas J.

    2013-07-09

    A metal-ceramic composite ("cermet") has been produced by a chemical reaction between a lithium compound and another metal. The cermet has advantageous physical properties, high surface area relative to lithium metal or its alloys, and is easily formed into a desired shape. An example is the formation of a lithium-magnesium nitride cermet by reaction of lithium nitride with magnesium. The reaction results in magnesium nitride grains coated with a layer of lithium. The nitride is inert when used in a battery. It supports the metal in a high surface area form, while stabilizing the electrode with respect to dendrite formation. By using an excess of magnesium metal in the reaction process, a cermet of magnesium nitride is produced, coated with a lithium-magnesium alloy of any desired composition. This alloy inhibits dendrite formation by causing lithium deposited on its surface to diffuse under a chemical potential into the bulk of the alloy.

  2. Spray pyrolytically grown NiAlOx cermets for solar thermal selective absorbers: spectral properties and thermal stability

    Indian Academy of Sciences (India)

    A Bagheri Khatibani; S M Rozati

    2016-02-01

    After deposition of NiAlOx thin films on stainless-steel substrates by the spray pyrolysis technique, various properties of the films were investigated using Fourier transform infrared spectroscopy, UV–visible reflectance spectrophotometry, energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and scanning electron microscopy (SEM). Optical quantities were determined using reflectance spectra in the relevant spectrum region. At first the optimal substrate temperature was selected and then different nickel to aluminium ratios were examined to find the efficient solar absorber. The SEM revealed changes in morphology due to different molar ratios. The XRD of the selected sample showed a mixture of nickel and nickel oxide phases with the strong presence of substrate peaks and without the presence of alumina phase while in the EDX test the peaks corresponding to O, Al and Ni appeared. Long-term thermal stability study was performed by means of performance criterion concept.

  3. Effect of Mo2C content on the properties of TiC/TiB2 base cermets

    Science.gov (United States)

    Takagi, Ken-ichi; Osada, Ken; Koike, Wataru; Fujima, Takuya

    2009-06-01

    The effects of Mo2C content on the microstructure and mechanical properties of TiC/TiB2 base cermets were studied using the model cermets with the compositions of TiC/TiB2-(11-17)Mo2C-24Ni (mass%). TiC and TiB2 ratio is set to molar ratio of 59:41 that is near quasi-eutectic composition. As a result, both transverse rupture strength and hardness of the cermets showed maxima for the cermet containing 13% Mo2C. The cermet achieved remarkable microstructural refinement and still maintained characteristic core-rim structure of the TiC base cermets. TiC/TiB2 cermets, in addition to TiCN base cermets, are a good alternative material to cemented carbides.

  4. Stochastic Computer Simulation of Cermet Coatings Formation

    Directory of Open Access Journals (Sweden)

    Oleg P. Solonenko

    2015-01-01

    Full Text Available An approach to the modeling of the process of the formation of thermal coatings lamellar structure, including plasma coatings, at the spraying of cermet powders is proposed. The approach based on the theoretical fundamentals developed which could be used for rapid and sufficiently accurate prediction of thickness and diameter of cermet splats as well as temperature at interface “flattening quasi-liquid cermet particle-substrate” depending on the key physical parameters (KPPs: temperature, velocity and size of particle, substrate temperature, and concentration of finely dispersed solid inclusions uniformly distributed in liquid metal binder. The results are presented, which concern the development of the computational algorithm and the program complex for modeling the process of laying the splats in the coating with regard to the topology of its surface, which varies dynamically at the spraying, as well as the formation of lamellar structure and porosity of the coating. The results of numerical experiments are presented through the example of thermal spraying the cermet TiC-30 vol.% NiCr powder, illustrating the performance of the developed computational technology.

  5. Toughening behavior in ceramics and cermets

    Energy Technology Data Exchange (ETDEWEB)

    Becher, P.F.; Sun, E.Y.; Hsueh, C.H.; Plucknett, K.P. [Oak Ridge National Lab., TN (United States); Kim, H.D. [Korean Inst. of Machinery and Materials, Changwon (Korea, Republic of); Hirao, K.; Brito, M. [National Industrial Research Inst., Nagoya (Japan)

    1998-10-01

    The development of high strength ({ge} 1 GPa), high toughness ({ge} 10 MPa {radical}m) ceramic systems is being examined using two approaches. In silicon nitride, toughening is achieved by the introduction of large prismatic shaped grains dispersed in a fine grain matrix. For the system examined herein, both the microstructure and the composition must be controlled. A distinctly bimodal distribution of grain diameters combined with controlled yttria to alumina ratio in additives to promote interfacial debonding is required. Using a cermet approach, ductile Ni{sub 3}Al-bonded TiC exhibited toughening due to plastic deformation within the Ni{sub 3}Al binder phase assisted by interfacial debonding and cleavage of TiC grains. The TiC-Ni{sub 3}Al cermets have toughness values equal to those of the WC-Co cermets. Furthermore, the TiC-Ni{sub 3}Al cermets exhibit high strengths that are retained in air to temperatures of {approximately} 1,000 C.

  6. Study on the diamond/ultrafine WC-Co cermets interface formed in a SPS consolidated composite

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Nanocrystalline WC-Co composite powder and coated tungsten diamond by using vacuum vapor deposition were consolidated by the spark plasma sintering (SPS) process to prepare diamond-enhanced WC-Co cemented carbide composite materials. The interface microstructures between coated tungsten diamond and WC-Co cemented carbide matrix were investigated by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDXS). The results showed that there is a transitional layer between the diamond and the matrix, in which the carbon content is 62.97wt.%, and the content of cobalt in the transitional zone is 6.19wt.%; the content of cobalt in the WC-Co cemented carbide matrix is 6.07wt.%, in which the carbon content is 15.95wt.%, and the content of cobalt on the surface of diamond is 7.30wt.%, in which the carbon content is 80.38wt.%. The transitional zone prevents the carbon atom of the diamond from spreading to the matrix, in which the carbon content does coincide with the theoretical value of the raw nanocomposite powders, and the carbon content forms a graded distribution among the matrix, transitional zone, and the surface of diamond; after the 1280℃ SPS consolidated process the diamond still maintains a very good crystal shape, the coated tungsten on the surface of the diamond improves thermal stability of the diamond and increases the bonding strength of the interface between the diamond and the matrix.

  7. Nickel-Magnesia Cermet Coatings

    Science.gov (United States)

    1952-06-01

    alumin " oxide cermet. To develop a bond between these tw components it in first necessary to produce a controlled film of Cr 203 on the Cr grains...somewhat more refractory. A cobalt - magnesia cermet may be made in the same way as the nickel - magnesia cermet, the bond being through the agency...of the oxide CoO. However, cobalt is not as oxidation resistant as nickel and is more strategic. Iron will wet probably all oxides and silicates and

  8. Titanium Nitride Cermets

    Science.gov (United States)

    1952-07-01

    C ermets 7 Effect of Amount of Metal on Strength of TiN-Ni-Cr....26 Cerme ts S Effect of Amount of Metal on Strength of TiN-Co-Cr....27 Cermets 9...Figures 7 and 8. Titanium Nitride-Nickel-Chromium Cerme ts From Figure 7, it can be seen that 2900OF was the better firing temperature. The 20% metal

  9. Composite Thermal Switch

    Science.gov (United States)

    McDonald, Robert; Brawn, Shelly; Harrison, Katherine; O'Toole, Shannon; Moeller, Michael

    2011-01-01

    Lithium primary and lithium ion secondary batteries provide high specific energy and energy density. The use of these batteries also helps to reduce launch weight. Both primary and secondary cells can be packaged as high-rate cells, which can present a threat to crew and equipment in the event of external or internal short circuits. Overheating of the cell interior from high current flows induced by short circuits can result in exothermic reactions in lithium primary cells and fully charged lithium ion secondary cells. Venting of the cell case, ejection of cell components, and fire have been reported in both types of cells, resulting from abuse, cell imperfections, or faulty electronic control design. A switch has been developed that consists of a thin layer of composite material made from nanoscale particles of nickel and Teflon that conducts electrons at room temperature and switches to an insulator at an elevated temperature, thus interrupting current flow to prevent thermal runaway caused by internal short circuits. The material is placed within the cell, as a thin layer incorporated within the anode and/or the cathode, to control excess currents from metal-to-metal or metal-to-carbon shorts that might result from cell crush or a manufacturing defect. The safety of high-rate cells is thus improved, preventing serious injury to personnel and sensitive equipment located near the battery. The use of recently available nanoscale particles of nickel and Teflon permits an improved, homogeneous material with the potential to be fine-tuned to a unique switch temperature, sufficiently below the onset of a catastrophic chemical reaction. The smaller particles also permit the formation of a thinner control film layer (switch (CTS(TradeMark)) coating can be incorporated in either the anode or cathode or both. The coating can be applied in a variety of different processes that permits incorporation in the cell and electrode manufacturing processes. The CTS responds quickly

  10. Numerical Simulation of Brazing TiC Cermet to Iron with TiZrNiCu Filler Metal

    Institute of Scientific and Technical Information of China (English)

    Lixia ZHANG; Jicai FENG

    2004-01-01

    The maximum thermal stress and stress concentration zones of iron/TiC cermet joint during cooling were studied in this paper. The results showed that the shear stress on iron/TiC cermet joint concentrates on the interface tip and the maximum shear stress appears on the left tip of iron/TiZrNiCu interlace. Positive tensile stress on TiC cermet undersurface concentrates on both sides of TiC cermet and its value decreases during cooling. Negative tensile stress on TiC cermet undersurface concentrates on the center of TiC cermet and its value increases during cooling. Brazing temperature has little effect on the development and maximum thermal stress.

  11. Microstructure and temperature coefficient of resistance of thin cermet resistor films deposited from CrSi{sub 2}-Cr-SiC targets by S-gun magnetron

    Energy Technology Data Exchange (ETDEWEB)

    Felmetsger, Valery V. [Tegal Corporation, 51 Daggett Drive, San Jose, California 95134 (United States)

    2010-01-15

    Technological solutions for producing nanoscale cermet resistor films with sheet resistances above 1000 {Omega}/{open_square} and low temperature coefficients of resistance (TCR) have been investigated. 2-40 nm thick cermet films were sputter deposited from CrSi{sub 2}-Cr-SiC targets by a dual cathode dc S-gun magnetron. In addition to studying film resistance versus temperature, the nanofilm structural features and composition were analyzed using scanning electron microscopy, atomic force microscopy, high-resolution transmission electron microscopy, energy-dispersive x-ray spectroscopy, and electron energy loss spectroscopy. This study has revealed that all cermet resistor films deposited at ambient and elevated temperatures were amorphous. The atomic ratio of Si to Cr in these films was about 2 to 1. The film TCR displayed a significant increase when the deposited film thickness was reduced below 2.5 nm. An optimized sputter process consisting of wafer degassing, cermet film deposition at elevated temperature with rf substrate bias, and a double annealing in vacuum, consisting of in situ annealing following the film sputtering and an additional annealing following the exposure of the wafers to air, has been found to be very effective for the film thermal stabilization and for fine tuning the film TCR. Cermet films with thicknesses in the range of 2.5-4 nm deposited using this technique had sheet resistances ranging from 1800 to 1200 {Omega}/{open_square} and TCR values from -50 ppm/ deg. C to near zero, respectively. A possible mechanism responsible for the high efficiency of annealing the cermet films in vacuum (after preliminary exposure to air), resulting in resistance stabilization and TCR reduction, is also discussed.

  12. Effect of metallic content on mechanical property of Ni/(10NiO-NiFe2O4) cermets

    Institute of Scientific and Technical Information of China (English)

    LI Jie; ZHANG Gang; YE Shao-long; LAI Yan-qing; TIAN Zhong-liang; SUN Xiao-gang

    2006-01-01

    Ni/ (10NiO-NiFe2O4 ) cermets were fabricated by using cold pressing-sintering method. The phase composition and effect of metallic content on the mechanical properties such as bending strength, Vickers' hardness,fracture toughness and thermal shock resistance were studied. The results show that the cermets consist of Ni, NiO and NiFe2O4. Within the range of metallic content from 0 to 17% (mass fraction), the relative density decreases with the increase of metallic content and the decrease of sintering temperature, Vickers' hardness decreases from 7 097 MPa to 4 814 MPa and the bending strength increases from 110 MPa to 157 MPa, and the fracture toughness mal shock testing falls sharply as the thermal shock temperature difference is above 200℃. The cermets samples,whose metallic content is 10% and 15%, respectively, exhibit promising property of thermal shock resistance at 960 ℃ with six cycles of heating and quenching testing.

  13. Microwave processing: A potential technique for preparing NiO–YSZ composite and Ni–YSZ cermet

    Indian Academy of Sciences (India)

    Kanchan Lata Singh; Ajay Kumar; Anirudh P Singh; S S Sekhon

    2008-08-01

    In the present study, microwave energy (2.45 GHz) has been used to prepare nickel oxide–yttria stabilized zirconia (NiO–YSZ) composites of composition, NiO–(1 – ) Zr0.9Y0.1O1.95 ( = 0.2, 0.3, 0.4, 0.5 and 0.6), from a precursor obtained by mixing NiO, Y2O3 and monoclinic ZrO2 in their stoichiometric ratio. The composites have been prepared by conventional processing also to compare the products with those of microwave processed products. During comparison, it was observed that NiO–YSZ composites of each composition obtained by microwave processing had cubic phase of YSZ while in the conventionally prepared composites of compositions, = 0.2 and 0.3, monoclinic, tetragonal and cubic phases of zirconia existed instead of its pure cubic phase. The composites were reduced to yield Ni–YSZ.

  14. Manufacture of annular cermet articles

    Science.gov (United States)

    Forsberg, Charles W.; Sikka, Vinod K.

    2004-11-02

    A method to produce annular-shaped, metal-clad cermet components directly produces the form and avoids multiple fabrication steps such as rolling and welding. The method includes the steps of: providing an annular hollow form with inner and outer side walls; filling the form with a particulate mixture of ceramic and metal; closing, evacuating, and hermetically sealing the form; heating the form to an appropriate temperature; and applying force to consolidate the particulate mixture into solid cermet.

  15. Thermal Conductivity of Diamond Composites

    Directory of Open Access Journals (Sweden)

    Fedor M. Shakhov

    2009-12-01

    Full Text Available A major problem challenging specialists in present-day materials sciences is the development of compact, cheap to fabricate heat sinks for electronic devices, primarily for computer processors, semiconductor lasers, high-power microchips, and electronics components. The materials currently used for heat sinks of such devices are aluminum and copper, with thermal conductivities of about 250 W/(m·K and 400 W/(m·K, respectively. Significantly, the thermal expansion coefficient of metals differs markedly from those of the materials employed in semiconductor electronics (mostly silicon; one should add here the low electrical resistivity metals possess. By contrast, natural single-crystal diamond is known to feature the highest thermal conductivity of all the bulk materials studied thus far, as high as 2,200 W/(m·K. Needless to say, it cannot be applied in heat removal technology because of high cost. Recently, SiC- and AlN-based ceramics have started enjoying wide use as heat sink materials; the thermal conductivity of such composites, however, is inferior to that of metals by nearly a factor two. This prompts a challenging scientific problem to develop diamond-based composites with thermal characteristics superior to those of aluminum and copper, adjustable thermal expansion coefficient, low electrical conductivity and a moderate cost, below that of the natural single-crystal diamond. The present review addresses this problem and appraises the results reached by now in studying the possibility of developing composites in diamond-containing systems with a view of obtaining materials with a high thermal conductivity.

  16. Biocompatibility assessment of spark plasma-sintered alumina-titanium cermets.

    Science.gov (United States)

    Guzman, Rodrigo; Fernandez-García, Elisa; Gutierrez-Gonzalez, Carlos F; Fernandez, Adolfo; Lopez-Lacomba, Jose Luis; Lopez-Esteban, Sonia

    2016-01-01

    Alumina-titanium materials (cermets) of enhanced mechanical properties have been lately developed. In this work, physical properties such as electrical conductivity and the crystalline phases in the bulk material are evaluated. As these new cermets manufactured by spark plasma sintering may have potential application for hard tissue replacements, their biocompatibility needs to be evaluated. Thus, this research aims to study the cytocompatibility of a novel alumina-titanium (25 vol. % Ti) cermet compared to its pure counterpart, the spark plasma sintered alumina. The influence of the particular surface properties (chemical composition, roughness and wettability) on the pre-osteoblastic cell response is also analyzed. The material electrical resistance revealed that this cermet may be machined to any shape by electroerosion. The investigated specimens had a slightly undulated topography, with a roughness pattern that had similar morphology in all orientations (isotropic roughness) and a sub-micrometric average roughness. Differences in skewness that implied valley-like structures in the cermet and predominance of peaks in alumina were found. The cermet presented a higher surface hydrophilicity than alumina. Any cytotoxicity risk associated with the new materials or with the innovative manufacturing methodology was rejected. Proliferation and early-differentiation stages of osteoblasts were statistically improved on the composite. Thus, our results suggest that this new multifunctional cermet could improve current alumina-based biomedical devices for applications such as hip joint replacements.

  17. Carbon composites for thermal management applications

    Energy Technology Data Exchange (ETDEWEB)

    Shih, W. [BFGoodrich, Carbon Products, Super-Temp, 11120 S, Norwalk Blvd, Santa Fe Springs, California 90670 (United States)

    1996-03-01

    A family of high thermal conductivity carbon fiber reinforced composites has been developed for thermal management applications in spacecraft and electronic packaging. Light weight Carbon-Carbon (C-C) composites can offer extremely high thermal conductivity in the fiber direction along with high stiffness and zero coefficient of thermal expansion (CTE). Thermal doubler and radiator face sheet are potential applications. On the other hand, metal impregnated C-C composites provides matching CTE to electronic packaging substrates, such as alumina and silicon. Avionic thermal planes and thermal spreader/heat sinks are possible applications. {copyright} {ital 1996 American Institute of Physics.}

  18. 汽车刹车片用复合型金属陶瓷涂层制备及性能研究%Preparation and Property Study of Composite Cermet Coating Used in Automobile Brake Shoes

    Institute of Scientific and Technical Information of China (English)

    侯占祥; 靳清

    2012-01-01

    The Preparation process and application property of composite cermet coating used in automobile brake shoes were studied in this paper. A new type of WC-CoCr10/4 cermet powder that joint R&D with a domestic research institute were selected and the optimized HVOF spraying process were uesd to made coating directly on the braking disc. The study found that, using the composite cermet coating as a braking disc can make its tensile strength up to 75 Mpa above with brake pads, Microhardness can reach 1300 (HV0.3), at the same time, the coating has compact structure and low porosity, which not only improving the wearing resistance and significant extending the life of brake shoes, but also reduce the cost of production,. And the coatings fully meet the practical use requirements and have a broad application prospect.%本文进行了将复合型金属陶瓷涂层用于汽车刹车片的制备工艺与应用性能的初步研究。选用与国内某研究机构联合研制的新型WC—CoCr10/4金属陶瓷粉体作为刹车片材料并采用优化后的HVOF超音速火焰喷涂工艺直接在制动盘上制备,经研究发现,采用该复合涂层作为刹车片可以使其与制动盘之间的拉伸结合强度达到75Mpa以上,显微硬度可达HV0.31300,同时该涂层具有组织致密、孔隙率低等特点,在提高刹车片耐磨性、显著延长使用寿命的同时也降低了生产成本,完全满足实际使用需求,具有广阔的应用前景。

  19. Nickel/Yttria-stabilised zirconia cermet anodes for solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Primdahl, S.

    1999-08-01

    This thesis deals with the porous Ni/yttria-stabilized zirconia (YSZ) cermet anode on a YSZ electrolyte for solid oxide fuel cells (SOFC). Such anodes are predominantly operated in moist hydrogen at 700 deg. C to 1000 deg. C, and the most important technological parameters are the polarization resistance and the long-term stability. The polarization resistance can be measured by a number of techniques, in the present work impedance spectroscopy has been used extensively. By impedance spectroscopy limiting processes in the anode polarization resistance may often be separated and characterized individually, provided they have a reasonable separation in time constants. Three limiting processes are recognized in impedance spectra obtained on technological Ni/YSZ cermet anodes characterized against a stable reference electrode atmosphere. By parameter studies and illustrative experiments, the two contributions at low and medium frequency have been identified as gas conversion and diffusion limitations, respectively. Both of these effects are concentration limitations relating to the inefficient exchange of fuel gas in the test setup outside the porous cermet. A test setup geometry where these concentration effects are avoided for high-performance electrodes is recommended. The high frequency limitation is demonstrated to relate to the cermet structure. The dependence on gas composition, temperature, adsorbed species (sulfur), isotopes (H/D), sintering temperature and cermet thickness is investigated. Despite these studies and several similar studies by others, the exact chemical or physical nature of the limiting step has not been incontestably identified. However, these is a general consensus in literature about the hydrogen oxidation process taking place on or near to the triple phase boundary (TPB) line, where open gas-filled pores, the continuous electrolyte phase (oxide ion cunductor) and the continuous Ni phase (electronic conductor) meet. The physical thickness

  20. Characterization of TiC-FeCrMn Cermets Produced by Powder Metallurgy Method

    Directory of Open Access Journals (Sweden)

    Märt Kolnes

    2015-09-01

    Full Text Available TiC-NiMo cermets combine relatively low density with high hardness. Because nickel is known as a toxin and allergen and allergy to nickel is a phenomenon which has assumed growing importance in recent years there has been a flurry of activity to find alternatives to the nickel binder in cermets. It is also the global research and technical development trend in the powder metallurgy cermets industry. In present research TiC-based cermets with FeCrMn binder system were fabricated. Three different sintering conditions were used (vacuum sintering, sinter/HIP and sintering under low Ar pressure. Because of high vapor pressure of manganese different sintering conditions and technologies were investigated to depress the Mn-loss during sintering. Chemical composition of TiC-FeCrMn cermets after different sintering conditions were analyzed by energy-dispersive X-ray spectroscopy (EDS and mechanical properties – hardness and fracture toughness were evaluated on the samples. Results of research showed that Ni-free TiC-based CrMn-steels bonded cermets compare unfavorably with cermets bonded with CrNi austenitic steels in terms of fracture toughness and corrosion resistance. Noticeable Mn-loss during vacuum sintering can be avoided when sintering under low Ar gas pressure.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7364

  1. Investigation of a Cermet Gas-turbine-blade Material of Titanium Carbide Infiltrated with Hastalloy C

    Science.gov (United States)

    Hoffman, Charles A

    1955-01-01

    A cermet composition was investigated as a potential material for gas-turbine blades. Blades of HS-21 alloy were also operated in the engine simultaneously to provide a basis of comparison. The cermet blades survived as long as approximately 312-1/2 hours at about 1500 degrees F with an average midspan centrifugal stress of approximately 11,500 psi. The alloy blade midspan stress was about 15,300 psi. Because of extensive damage to both types of blade due to external causes, a reliable comparison of operating lives could not be made. The cermet blades tended to fail in the airfoil rather than in the base, although the base was the usual location of failure in a prior study of cold-pressed and sintered cermets of other compositions with the same blade shape.

  2. Cermet crucible for metallurgical processing

    Science.gov (United States)

    Boring, Christopher P.

    1995-01-01

    A cermet crucible for metallurgically processing metals having high melting points comprising a body consisting essentially of a mixture of calcium oxide and erbium metal, the mixture comprising calcium oxide in a range between about 50 and 90% by weight and erbium metal in a range between about 10 and 50% by weight.

  3. Induction Heating Model of Cermet Fuel Element Environmental Test (CFEET)

    Science.gov (United States)

    Gomez, Carlos F.; Bradley, D. E.; Cavender, D. P.; Mireles, O. R.; Hickman, R. R.; Trent, D.; Stewart, E.

    2013-01-01

    Deep space missions with large payloads require high specific impulse and relatively high thrust to achieve mission goals in reasonable time frames. Nuclear Thermal Rockets (NTR) are capable of producing a high specific impulse by employing heat produced by a fission reactor to heat and therefore accelerate hydrogen through a rocket nozzle providing thrust. Fuel element temperatures are very high (up to 3000 K) and hydrogen is highly reactive with most materials at high temperatures. Data covering the effects of high-temperature hydrogen exposure on fuel elements are limited. The primary concern is the mechanical failure of fuel elements due to large thermal gradients; therefore, high-melting-point ceramics-metallic matrix composites (cermets) are one of the fuels under consideration as part of the Nuclear Cryogenic Propulsion Stage (NCPS) Advance Exploration System (AES) technology project at the Marshall Space Flight Center. The purpose of testing and analytical modeling is to determine their ability to survive and maintain thermal performance in a prototypical NTR reactor environment of exposure to hydrogen at very high temperatures and obtain data to assess the properties of the non-nuclear support materials. The fission process and the resulting heating performance are well known and do not require that active fissile material to be integrated in this testing. A small-scale test bed; Compact Fuel Element Environmental Tester (CFEET), designed to heat fuel element samples via induction heating and expose samples to hydrogen is being developed at MSFC to assist in optimal material and manufacturing process selection without utilizing fissile material. This paper details the analytical approach to help design and optimize the test bed using COMSOL Multiphysics for predicting thermal gradients induced by electromagnetic heating (Induction heating) and Thermal Desktop for radiation calculations.

  4. A binder phase of TiO based cermets

    Institute of Scientific and Technical Information of China (English)

    LI Qing-kui; GUAN Shao-kang; ZHONH Hui; LI Jiang; ZHONG Hai-yun

    2005-01-01

    A binder phase of TiO based cermets, a kind of imitated gold materials, was developed by adding active element Si to Fe-Cr alloy, and the related mechanisms were studied. The wettability, matching in thermodynamics and interfacial strength were investigated by the high temperature sessile drop method and element area scanning. The linear expansion coefficients of the materials were measured using TAH100 thermal analyzer. The results show that the wettability of Fe-Cr alloy on TiO are small, with a wetting angle about 90°. After adding some Si in Fe-Cr alloy, its wetting angle can be decreased to about 25°, the interfacial reactions can be prevented effectively and high interface binding can be formed. Fe-25%Cr-1.5%Si matches the thermal expansion coefficient of TiO, so it is a kind of relatively perfect binder for TiO based cermets imitated gold.

  5. Dynamic SEM wear studies of tungsten carbide cermets

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined. Etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the WC and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation. The wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  6. Cu-SiO sub 2 /Cu-cermet selective absorbers for solar photothermal conversion. [Cu-SiO sub 2

    Energy Technology Data Exchange (ETDEWEB)

    Garnich, F.; Sailer, E. (Ludwig-Maximilian-Univ. Muenchen (Germany, F.R.))

    1990-01-01

    Cermet solar selective surfaces of absorptance higher than 0.93 and emittance less than 0.05 have been prepared by vacuum coevaporation of quartz glass and copper. Tandem films consisting of this cermet and a copper reflector exhibit thermal stability up to at least 550 K and calculated Carnot photothermal conversion efficiency up to 0.3. (orig.).

  7. In situ thermal imaging and three-dimensional finite element modeling of tungsten carbide-cobalt during laser deposition

    Energy Technology Data Exchange (ETDEWEB)

    Xiong Yuhong [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States); Hofmeister, William H. [Center for Laser Applications, University of Tennessee Space Institute, Tullahoma, TN 37388 (United States); Cheng Zhao [Earth Mechanics Inc., Oakland, CA 94621 (United States); Smugeresky, John E. [Sandia National Laboratories, Livermore, CA 94551 (United States); Lavernia, Enrique J. [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States); Schoenung, Julie M., E-mail: jmschoenung@ucdavis.edu [Department of Chemical Engineering and Materials Science, University of California, Davis, CA 95616 (United States)

    2009-10-15

    Laser deposition is being used for the fabrication of net shapes from a broad range of materials, including tungsten carbide-cobalt (WC-Co) cermets (composites composed of a metallic phase and a hard refractory phase). During deposition, an unusual thermal condition is created for cermets, resulting in rather complex microstructures. To provide a fundamental insight into the evolution of such microstructures, we studied the thermal behavior of WC-Co cermets during laser deposition involving complementary results from in situ high-speed thermal imaging and three-dimensional finite element modeling. The former allowed for the characterization of temperature gradients and cooling rates in the vicinity of the molten pool, whereas the latter allowed for simulation of the entire sample. By combining the two methods, a more robust analysis of the thermal behavior was achieved. The model and the imaging results correlate well with each other and with the alternating sublayers observed in the microstructure.

  8. Evaluation of Tests for Cermets as Components of Heat-Resistant Materials.

    Science.gov (United States)

    Specimens of one cermet composition for flexural tests were received. These specimens K 152B (nominal composition of 70% titanium carbide - 30...nickel) were substituted for K 162B (nominal composition of 62% titanium carbide - 8% columbium - 25% nickel - 5% molybdenum). Equipment was designed for

  9. Mo-Al{sub 2}O{sub 3} cermet research and development

    Energy Technology Data Exchange (ETDEWEB)

    Glass, S.J.; Monroe, S.L.; Stephens, J.J.; Moore, R.H. [and others

    1997-08-01

    This report describes the results to date of a program that was initiated to predict and measure residual stresses in Mo-Al{sub 2}O{sub 3} cermet-containing components and to develop new materials and processes that would lead to the reduction or elimination of the thermal mismatch stresses. The period of performance includes work performed CY95-97. Excessive thermal mismatch stresses had produced cracking in some cermet-containing neutron tube components. This cracking could lead to a loss of hermeticity or decreased tube reliability. Stress predictions were conducted using finite element models of the various components, along with the thermal coefficient of expansion (CTE), Young`s modulus, and strength properties. A significant portion of the program focused on the property measurements for the existing cermet materials, processing conditions, and the measurement technique. The effects of differences in the properties on the predicted residual stresses were calculated for existing designs. Several potential approaches were evaluated for reducing the residual stresses and cracking in cermet-containing parts including reducing the Mo content of the cermet, substituting a ternary alloy with a better CTE match with alumina, and substituting Nb for Mo. Processing modifications were also investigated for minimizing warpage that occurs during sintering due to differential sintering. These modifications include changing the pressing of the 94ND2 alumina and changing to a 96% alumina powder from AlSiMag.

  10. Thermal stress relaxation in magnesium composites during thermal cycling

    Energy Technology Data Exchange (ETDEWEB)

    Trojanova, Z.; Lukac, P. (Karlova Univ., Prague (Czech Republic)); Kiehn, J.; Kainer, K.U.; Mordike, B.L. (Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany))

    1998-01-01

    It has been shown that the internal friction of Mg - Saffil metal matrix composites can be influenced by thermal stresses, if MMCc are submitted to thermal cycling between room temperature and an upper temperature of cycling. These stresses can be accommodated by generation and motion of dislocations giving the formation of the microplastic zones. The thermal stress relaxation depends on the upper temperature of cycling, the volume fraction of reinforcement and the matrix composition and can result in plastic deformation and strain hardening of the matrix without applied stress. The internal friction measurements can be used for non destructive investigation of processes which influence the mechanical properties. (orig.)

  11. Effect of metal particles in cermets on spectral selectivity

    Science.gov (United States)

    Gao, J. D.; Zhao, C. Y.; Wang, B. X.

    2017-03-01

    Most cermet-based coatings achieve their solar selectivities by the tandem interference effect, which has been widely studied. This study focused on the spectral selectivity achieved by the scattering effect of metal particles in cermet-based coatings. Previous research proved that reasonable solar selectivities can be obtained for cermets in the regime of particles with a radius of the order of 100 nm, but their solar absorptance is low (Cr, Ni, and W particles with radii of 10 nm, 50 nm, 100 nm, and 200 nm, which were embedded in Al2O3 and occupied 5% of the volume fraction. It was found that by arranging different particles in different layers, a very high solar absorptance (95.6%) could be achieved. Since their thermal emittance (˜25% at 600 °C) was higher than that of normal coatings, these coatings are recommended to be used in solar absorbers that have a high concentration factor. Finally, the dependent scattering effect was qualitatively considered by the coupled-dipole approach. With a metal volume fraction of 5%, it was found that the effect of dependent scattering was small and should not change the conclusions made based on independent scattering.

  12. Preparation and preliminary testing of cermet inert anode for aluminum electrolysis

    Institute of Scientific and Technical Information of China (English)

    李劼; 赖延清; 周科朝; 李志友; 刘业翔

    2003-01-01

    Recent development of inert anodes for the primary aluminium industry was reviewed. The preparation method of functionally gradient material was introduced into inert anode research area, and a research flow sheet of functionally gradient cermet inert anode was set down. In order to carry out the preparation and optimization of composite oxides as the ceramic matrix of cermet inert anode, the following problems: solid state reaction synthesis of complex oxides, corrosion mechanism of complex oxides in Na3AlF6-Al2O3 melts, effects of NiO content on the corrosion rate and resistivity at high temperature of NiFe2O4-NiO ceramics were studied. The preparation and sintering mechanism of NiFe2O4 based cermets were deeply studied to properly control the sintering atmosphere and temperature system. By efficaciously controlling the sintering atmosphere, the oxidization of metallic phase and the decomposition or deoxidization of ceramic phase are avoided effectively during the sintering process of cermets at various temperatures. By optimizing the composition recipe and sintering temperature system, cermets of relatively high density are prepared without the spillage or asymmetric distribution of metallic phase.

  13. Thermal Conductivity of Carbon Nanotube Composite Films

    Science.gov (United States)

    Ngo, Quoc; Cruden, Brett A.; Cassell, Alan M.; Walker, Megan D.; Koehne, Jessica E.; Meyyappan, M.; Li, Jun; Yang, Cary Y.

    2004-01-01

    State-of-the-art ICs for microprocessors routinely dissipate power densities on the order of 50 W/sq cm. This large power is due to the localized heating of ICs operating at high frequencies, and must be managed for future high-frequency microelectronic applications. Our approach involves finding new and efficient thermally conductive materials. Exploiting carbon nanotube (CNT) films and composites for their superior axial thermal conductance properties has the potential for such an application requiring efficient heat transfer. In this work, we present thermal contact resistance measurement results for CNT and CNT-Cu composite films. It is shown that Cu-filled CNT arrays enhance thermal conductance when compared to as-grown CNT arrays. Furthermore, the CNT-Cu composite material provides a mechanically robust alternative to current IC packaging technology.

  14. Basic research on cermet nuclear fuel

    Energy Technology Data Exchange (ETDEWEB)

    Ohashi, Hiroshi; Sto, Seichi [Hokkaido Univ., Sapporo (Japan). Faculty of Engineering; Takano, Masahide; Minato, Kazuo; Fukuda, Kosaku

    1998-01-01

    Production of cermet nuclear fuel having fine uranium dioxide (UO{sub 2}) particles dispersed in matrix metal requires basic property data on the compatibility of matrix metal with fission product compounds. It is thermodynamically suggested that, as burnup increases, cesium in oxide fuel reacts with the fuel, other fission products or cladding pipe and produces cesium uranates, cesium molybdate, or cesium chromate in stainless steel cladding pipe. Attempt was made to measure the thermal expansion coefficient and thermal conductivity of cesium uranates (Cs{sub 2}UO{sub 4} and Cs{sub 2}U{sub 2}O{sub 7}), cesium molybdate (Cs{sub 2}MoO{sub 4}) and cesium chromate (Cs{sub 2}CrO{sub 4}). Thermal expansion was measured by X-ray diffraction and determined by Cohen`s method. Thermal conductivity was obtained by measuring thermal diffusion by laser flash method. The thermal expansion of Cs{sub 2}UO{sub 4} and Cs{sub 2}U{sub 2}O{sub 7} is as low as 1.2% for the former and 1.0% for the latter, up to 1000K. The thermal expansion of Cs{sub 2}MoO{sub 4} is as high as that of Cs{sub 2}CrO{sub 4}, 2.1% for the former and 2.5% for the latter at temperatures from room temperature to 873K. Average thermal expansion in this temperature range is 4.4 x 10{sup -5} K{sup -1} for Cs{sub 2}MoO{sub 4} and 4.2 x 10{sup -5} K{sup -1}. The thermal expansion of Cs{sub 2}CrO{sub 4} is four times higher than that of UO{sub 2} and five times higher than that of Cr{sub 2}O{sub 3}. The thermal conductivity of Cs{sub 2}UO{sub 4} is nearly equal to that of Cs{sub 2}U{sub 2}O{sub 7} in absolute value and temperature dependency. Cs{sub 2}U{sub 2}O{sub 7}, having different thermal conductivity between {alpha} and {beta} phases, shows higher conductivity with {beta} than with {alpha}, about 1/4 of that of UO{sub 2} at 1000K. The thermal conductivity of Cs{sub 2}CrO{sub 4} is nearly equal to that of Cs{sub 2}MoO{sub 4} in absolute value and temperature dependency. (N.H.)

  15. Zr-ZrO sub 2 cermet solar coatings designed by modelling calculations and deposited by dc magnetron sputtering

    CERN Document Server

    Zhang Qi Chu; Lee, K D; Shen, Y G

    2003-01-01

    High solar performance Zr-ZrO sub 2 cermet solar coatings were designed using a numerical computer model and deposited experimentally. The layer thickness and Zr metal volume fraction for the Zr-ZrO sub 2 cermet solar selective coatings on a Zr or Al reflector with a surface ZrO sub 2 or Al sub 2 O sub 3 anti-reflection layer were optimized to achieve maximum photo-thermal conversion efficiency at 80 deg. C under concentration factors of 1-20 using the downhill simplex method in multi-dimensions in the numerical calculation. The dielectric function and the complex refractive index of Zr-ZrO sub 2 cermet materials were calculated using Sheng's approximation. Optimization calculations show that Al sub 2 O sub 3 /Zr-ZrO sub 2 /Al solar coatings with two cermet layers and three cermet layers have nearly identical solar absorptance, emittance and photo-thermal conversion efficiency that are much better than those for films with one cermet layer. The optimized Al sub 2 O sub 3 /Zr-ZrO sub 2 /Al solar coating film w...

  16. EFFECT OF STRUCTURAL PARAMETERS ON THE THERMAL STRESS OF A NiFe2O4-BASED CERMET INERT ANODE IN ALUMINUM ELECTROLYSIS

    Institute of Scientific and Technical Information of China (English)

    J. Li; Z.G. Wang; Y. Q. Lai; Y.Y. Wu; S.L. Ye

    2007-01-01

    Inert anode has been a hot issue in the aluminum industry for many decades. With the help of FEA (finite element analysis) software ANSYS, a model was developed to simulate the thermal stress distribution working condition of an inert anode. To reduce its thermal stress,the effect of some parameters on the thermal stress distribution was investigated, including the anode height, the anode radius, the hole depth, the hole radius, and the radius of inner chamfer and outer chamfer. The results showed that in the actual working condition of an inert anode, there existed a large axial tensile stress near the tangent interface between the anode and bath, which was the major cause of anode breaking. Increasing the anode height and reducing the hole depth properly seemed to be beneficial for the stress distribution. With the increase of anode radius, the stress distribution became better first and then deteriorated,the reasonable value was between 0.045 to 0.06m. The hole radius had a significant effect on the stress and a smaller radius would reduce the thermal stress. The effect of the radius of the inner chamfer and the outer chamfer was less than other parameters.

  17. Surface properties of copper based cermet materials

    Energy Technology Data Exchange (ETDEWEB)

    Voinea, M. [The Centre: Product Design for Sustainable Development, Transilvania University of Brasov, Eroilor 29, 500036 (Romania)], E-mail: m.voinea@unitbv.ro; Vladuta, C.; Bogatu, C.; Duta, A. [The Centre: Product Design for Sustainable Development, Transilvania University of Brasov, Eroilor 29, 500036 (Romania)

    2008-08-25

    The paper presents the characterization of the surface properties of copper based cermets obtained by two different techniques: spray pyrolysis deposition (SPD) and electrodeposition. Copper acetate was used as precursor of Cu/CuO{sub x} cermet. The surface morphology was tailored by adding copolymers of maleic anhydride with controlled hydrophobia. The films morphology of Cu/CuO{sub x} was assessed using contact angle measurements and AFM analysis. The porous structures obtained via SPD lead to higher liquid adsorption rate than the electrodeposited films. A highly polar liquid - water is recommended as testing liquid in contact angle measurements, for estimating the porosity of copper based cermets, while glycerol can be used to distinguish among ionic and metal predominant structures. Thus, contact angle measurements can be used for a primary evaluation of the films morphology and, on the other hand, of the ratio between the cermet components.

  18. Effect of working condition on thermal stress of NiFe2O4-based cermet inert anode in aluminum electrolysis

    Institute of Scientific and Technical Information of China (English)

    LI Jie; WANG Zhi-gang; LAI Yan-qing; LIU Wei; YE Shao-long

    2007-01-01

    Based on the FEA software ANSYS, a model was developed to simulate the thermal stress distribution of inert anode. In order to reduce its thermal stress, the effect of some parameters on thermal stress distribution was investigated, including the temperature of electrolyte, the current, the anode cathode distance, the anode immersion depth, the surrounding temperature and the convection coefficient between anode and circumstance. The results show that there exists a large axial tensile stress near the tangent interface between the anode and bath, which is the major cause of anode breaking. Increasing the temperature of electrolyte or the anode immersion depth will deteriorate the stress distribution of inert anode. When the bath temperature increases from 750 to 970 ℃, the maximal value and absolute minimal value of the 1st principal stress increase by 29.7% and 29.6%, respectively. When the anode immersion depth is changed from 1 to 10 cm, the maximal value and absolute minimal value of the 1st principal stress increase by 52.1% and 65.0%, respectively. The effects of other parameters on stress distribution are not significant.

  19. Phase evolution, microstructure and properties of Y2O3-doped TiCN-based cermets

    Institute of Scientific and Technical Information of China (English)

    孙万昌; 张佩; 李攀; 佘晓林; 赵坤

    2015-01-01

    Y2O3-doped TiCN-based cermets were prepared by pressureless sintering with powders TiC, TiN, Ni, etc. as main starting materials. The influence of sintering processes and Y2O3on properties of TiCN-based cermets were investigated. The phase composi-tion of TiCN-based cermets almost had no change with Y2O3 addition. The fullly densified TiCN-based cermets were achieved by P-2 sitering process. The fracture surface showed lots of small dimples caused by hard phase particles pulling-off, and the left hard phase particles were attached to the arborous dendritic matrix. The Vickers hardness, fracture toughness and bending strength of TiCN-based cermets increased firstly and then decreased with the increment of Y2O3 content. When Y2O3 contents were both 0.8 wt.%, compared with the P-1 sintered samples, the Vickers hardness, fracture toughness and bending strength of the P-2 sintered sam-ples reached 14.84 GPa, 8.66 MPa·m1/2 and 660.4 MPa, which were increased by 7.9%, 6.1% and 45.8%, respectively.

  20. Fabrication of cermet bearings for the control system of a high temperature lithium cooled nuclear reactor

    Science.gov (United States)

    Yacobucci, H. G.; Heestand, R. L.; Kizer, D. E.

    1973-01-01

    The techniques used to fabricate cermet bearings for the fueled control drums of a liquid metal cooled reference-design reactor concept are presented. The bearings were designed for operation in lithium for as long as 5 years at temperatures to 1205 C. Two sets of bearings were fabricated from a hafnium carbide - 8-wt. % molybdenum - 2-wt. % niobium carbide cermet, and two sets were fabricated from a hafnium nitride - 10-wt. % tungsten cermet. Procedures were developed for synthesizing the material in high purity inert-atmosphere glove boxes to minimize oxygen content in order to enhance corrosion resistance. Techniques were developed for pressing cylindrical billets to conserve materials and to reduce machining requirements. Finishing was accomplished by a combination of diamond grinding, electrodischarge machining, and diamond lapping. Samples were characterized in respect to composition, impurity level, lattice parameter, microstructure and density.

  1. Microwave Assisted Healing of Thermally Mendable Composites

    Directory of Open Access Journals (Sweden)

    Edward D. Sosa

    2015-01-01

    Full Text Available Polymer matrix composites offer high specific strength; however, their potential weight savings have been limited by the concern of damage tolerance. If microcracking and similar incurred damage could be autonomously sealed, composite structures could be built thinner and lighter while still addressing damage tolerance, thus achieving the weight savings they promise. Various self-healing mechanisms have been proposed to this end. Herein, a method of thermally reversible polymerization is investigated. To date, thermally activated repair of composites have been accomplished typically through resistive heating, which has certain inherent complexities. An alternate heating method, via microwave exposure of carbon nanotubes incorporated throughout a thermal reversible polymer matrix, is demonstrated. Carbon nanotube-doped composites exhibit enhanced microwave absorption over an undoped control sample. Furthermore, it is shown that these composites can be heated locally by a focused microwave source. The particular composite formulation and layup studied could be uniformly heated to the targeted healing temperature of 100°C in as little as 20 seconds, followed by a healing time on the scale of minutes with total time depending upon the extent of damage.

  2. Thermal Conductivity of Al-Salt Composites

    Science.gov (United States)

    Li, Peng; Zhang, Mei; Wang, Lijun; Seetharaman, Seshadri

    2015-11-01

    With a view to examine the possibility of estimating the content of entrapped metallic aluminium in the salt cake from aluminium remelting, the thermal diffusivity of reference composites of KCl-NaCl-Al was measured as a function of aluminium metal content at room temperature. The thermal conductivity of the reference composites was found to increase with the metallic Al content. The lumped parameter model approach was carried out to discuss the influence of different geometry arrangements of each phase, viz. air, salts and metallic aluminium on the thermal conductivity. Application of the present results to industrial samples indicates that factors such as the interfacial condition of metallic Al particles have to be considered in order to estimate the amount of entrapped Al in the salt cake.

  3. Fiber Optic Thermal Detection of Composite Delaminations

    Science.gov (United States)

    Wu, Meng-Chou; Winfree, William P.

    2011-01-01

    A recently developed technique is presented for thermographic detection of delaminations in composites by performing temperature measurements with fiber optic Bragg gratings. A single optical fiber with multiple Bragg gratings employed as surface temperature sensors was bonded to the surface of a composite with subsurface defects. The investigated structure was a 10-ply composite specimen with prefabricated delaminations of various sizes and depths. Both during and following the application of a thermal heat flux to the surface, the individual Bragg grating sensors measured the temporal and spatial temperature variations. The data obtained from grating sensors were analyzed with thermal modeling techniques of conventional thermography to reveal particular characteristics of the interested areas. Results were compared and found to be consistent with the calculations using numerical simulation techniques. Also discussed are methods including various heating sources and patterns, and their limitations for performing in-situ structural health monitoring.

  4. Fiber Optic Thermal Health Monitoring of Composites

    Science.gov (United States)

    Wu, Meng-Chou; Winfree, William P.; Moore, Jason P.

    2010-01-01

    A recently developed technique is presented for thermographic detection of flaws in composite materials by performing temperature measurements with fiber optic Bragg gratings. Individual optical fibers with multiple Bragg gratings employed as surface temperature sensors were bonded to the surfaces of composites with subsurface defects. The investigated structures included a 10-ply composite specimen with subsurface delaminations of various sizes and depths. Both during and following the application of a thermal heat flux to the surface, the individual Bragg grating sensors measured the temporal and spatial temperature variations. The data obtained from grating sensors were analyzed with thermal modeling techniques of conventional thermography to reveal particular characteristics of the interested areas. Results were compared with the calculations using numerical simulation techniques. Methods and limitations for performing in-situ structural health monitoring are discussed.

  5. Thermal Conductivity of Carbon Nanoreinforced Epoxy Composites

    Directory of Open Access Journals (Sweden)

    C. Kostagiannakopoulou

    2016-01-01

    Full Text Available The present study attempts to investigate the influence of multiwalled carbon nanotubes (MWCNTs and graphite nanoplatelets (GNPs on thermal conductivity (TC of nanoreinforced polymers and nanomodified carbon fiber epoxy composites (CFRPs. Loading levels from 1 to 3% wt. of MWCNTs and from 1 to 15% wt. of GNPs were used. The results indicate that TC of nanofilled epoxy composites increased with the increase of GNP content. Quantitatively, 176% and 48% increase of TC were achieved in nanoreinforced polymers and nanomodified CFRPs, respectively, with the addition of 15% wt. GNPs into the epoxy matrix. Finally, micromechanical models were applied in order to predict analytically the TC of polymers and CFRPs. Lewis-Nielsen model with optimized parameters provides results very close to the experimental ones in the case of polymers. As far as the composites are concerned, the Hashin and Clayton models proved to be sufficiently accurate for the prediction at lower filler contents.

  6. Microstructural development and mechanical properties of iron based cermets processed by pressureless and spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Alvaredo, P. [Department of Materials Science and Engineering, IQMAAB, University Carlos III Madrid, Avda. de la Universidad, 30, 28911 Leganes (Spain); Gordo, E., E-mail: elena.gordo@uc3m.es [Department of Materials Science and Engineering, IQMAAB, University Carlos III Madrid, Avda. de la Universidad, 30, 28911 Leganes (Spain); Van der Biest, O.; Vanmeensel, K. [Katholieke Universiteit Leuven, Kasteelpark Arenberg, 44 3001 Heverlee (Belgium)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Processing of Fe-based cermets by pressureless sintering and spark plasma sintering. Black-Right-Pointing-Pointer Influence of carbon content on the sintering mechanism and hardness. Black-Right-Pointing-Pointer The cermet phase diagram was calculated and permits to explain the microstructure. Black-Right-Pointing-Pointer SPS provides ferritic matrix and different carbide distribution than CPS samples. Black-Right-Pointing-Pointer Pressureless sintered samples contain retained austenite at room temperature. - Abstract: Iron-based cermets are an interesting class of metal-ceramic composites in which properties and the factors influencing them are to be explored. In this work the metal matrix contains Cr, W, Mo and V as alloying elements, and the hard phase is constituted by 50 vol% of titanium carbonitride (TiCN) particles. The work studies the influence of the C content and the processing method on the sinterability, microstructure and hardness of the developed cermet materials. For that purpose, cermet samples with different C content in the matrix (0 wt%, 0.25 wt%, 0.5 wt%, 1.0 wt%) were prepared by conventional pressureless sintering (CPS) and, in order to achieve finer microstructures and to reduce the sintering time, by spark plasma sintering (SPS). The density and hardness (HV30) of the processed materials was evaluated, while their phase composition and microstructure was characterised by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The equilibrium phase diagram of the composite material was calculated by ThermoCalc software in order to elucidate the influence of the carbon content on the obtained phases and developed microstructures.

  7. Thermal Performance of Ablative/ Ceramic Composite

    Directory of Open Access Journals (Sweden)

    Adriana STEFAN

    2014-12-01

    Full Text Available A hybrid thermal protection system for atmospheric earth re-entry based on ablative materials on top of ceramic matrix composites is investigated for the protection of the metallic structure in oxidative and high temperature environment of the space vehicles. The paper focuses on the joints of ablative material (carbon fiber based CALCARB® or cork based NORCOAT TM and Ceramic Matrix Composite (CMC material (carbon fibers embedded in silicon carbide matrix, Cf/SiC, SICARBON TM or C/C-SiC using commercial high temperature inorganic adhesives. To study the thermal performance of the bonded materials the joints were tested under thermal shock at the QTS facility. For carrying out the test, the sample is mounted into a holder and transferred from outside the oven at room temperature, inside the oven at the set testing temperature (1100°C, at a heating rate that was determined during the calibration stage. The dwell time at the test temperature is up to 2 min at 1100ºC at an increasing rate of temperature up to ~ 9,5°C/s. Evaluating the atmospheric re-entry real conditions we found that the most suited cooling method is the natural cooling in air environment as the materials re-entering the Earth atmosphere are subjected to similar conditions. The average weigh loss was calculated for all the samples from one set, without differentiating the adhesive used as the weight loss is due to the ablative material consumption that is the same in all the samples and is up to 2%. The thermal shock test proves that, thermally, all joints behaved similarly, the two parts withstanding the test successfully and the assembly maintaining its integrity.

  8. Working of Mo-TiC cermets for 'future nuclear systems'; Mise en forme de cermets Mo-TiC pour les 'Systemes Nucleaires du futur'

    Energy Technology Data Exchange (ETDEWEB)

    Allemand, Alexandre [CEA-Saclay, DRT/LITEN/LTMEx, 91191 Gif-sur-Yvette (France); Le Flem, Marion [CEA-Saclay, DEN/DMN/SRMA, 91191 Gif-sur-Yvette (France); Rousselet, Jerome [UTT Troyes, 10010 Troyes (France)

    2006-07-01

    The nuclear reactor cores (generation IV) will form an extremely severe environment (high temperature, severe and long irradiation...). These drastic criteria and the preoccupation to ensure a higher and higher safety level lead, beyond the preoccupations due to the feasibility of such reactors, to harsh choices in materials able to be used. Innovating materials such as Mo-TiC cermet are the subject of intense researches in the CEA. This study presents and compares two modes of Mo-TiC cermet working: the hot isostatic compression and the extrusion. Different compositions of Mo-TiC cermets are prepared by hot isostatic compression and extrusion, and then characterized in term of microstructural properties. At last, this study concludes to a very satisfying working by hot isostatic compression, nevertheless the extrusion has still to be improved. (O.M.)

  9. Thermal properties of epoxy composites filled with boric acid

    Science.gov (United States)

    Visakh, P. M.; Nazarenko, O. B.; Amelkovich, Yu A.; Melnikova, T. V.

    2015-04-01

    The thermal properties of epoxy composites filled with boric acid fine powder at different percentage were studied. Epoxy composites were prepared using epoxy resin ED-20, boric acid as flame-retardant filler, hexamethylenediamine as a curing agent. The prepared samples and starting materials were examined using methods of thermal analysis, scanning electron microscopy and infrared spectroscopy. It was found that the incorporation of boric acid fine powder enhances the thermal stability of epoxy composites.

  10. Microwave Sintering of A12O3-ZrO2-WC-Co Cermets

    Institute of Scientific and Technical Information of China (English)

    GU Tianben; LU hongzhi

    2011-01-01

    Composite powders of nanocrystalline WC-10Co (15wt%), Y2O3 (8mo1%) stabilized nanocrystalline ZrO2 (30wt%), industrial cobalt powder (4.5wt%) and submicron A12O3 (55wt%)composite powders were fabricated by high-energy ball-milling process. The nanocomposite powders were consolidated by microwave sintering process at temperature ranged 1300 ℃-1550 ℃ for 15 min,respectively. The optimum consolidation conditions, such as temperature, were researched during microwave sintering process. Vickers Hardness of the consolidated cermets was measured by using a Vickers indentation test, and density of specimens was also determined by Archimedes' principle.Microwave sintering process could not only increase the density of A12O3-ZrO2-WC-Co cermets and reduce the porosity, but also inhibit abnormal grain growth.

  11. Dynamic SEM wear studies of tungsten carbide cermets. [friction and wear experiments

    Science.gov (United States)

    Brainard, W. A.; Buckley, D. H.

    1975-01-01

    Dynamic friction and wear experiments were conducted in a scanning electron microscope. The wear behavior of pure tungsten carbide and composite with 6 and 15 weight percent cobalt binder was examined, and etching of the binder was done to selectively determine the role of the binder in the wear process. Dynamic experiments were conducted as the tungsten carbide (WC) and bonded WC cermet surfaces were transversed by a 50 micron radiused diamond stylus. These studies show that the predominant wear process in WC is fracture initiated by plastic deformation, and the wear of the etched cermets is similar to pure WC. The presence of the cobalt binder reduces both friction and wear. The cementing action of the cobalt reduces granular separation, and promotes a dense polished layer because of its low shear strength film-forming properties. The wear debris generated from unetched surface is approximately the same composition as the bulk.

  12. Spark Plasma Sintering of Load-Bearing Iron-Carbon Nanotube-Tricalcium Phosphate CerMets for Orthopaedic Applications

    Science.gov (United States)

    Montufar, Edgar B.; Horynová, Miroslava; Casas-Luna, Mariano; Diaz-de-la-Torre, Sebastián; Celko, Ladislav; Klakurková, Lenka; Spotz, Zdenek; Diéguez-Trejo, Guillermo; Fohlerová, Zdenka; Dvorak, Karel; Zikmund, Tomáš; Kaiser, Jozef

    2016-04-01

    Recently, ceramic-metallic composite materials (CerMets) have been investigated for orthopaedic applications with promising results. This first generation of bio-CerMets combine the bioactivity of hydroxyapatite with the mechanical stability of titanium to fabricate bioactive, tough and biomechanically more biocompatible osteosynthetic devices. Nonetheless, these first CerMets are not biodegradable materials and a second surgery is required to remove the implant after bone healing. The present work aims to develop the next generation bio-CerMets, which are potential biodegradable materials. The process to produce the new biodegradable CerMet consisted of mixing powder of soluble and osteoconductive alpha tricalcium phosphate with biocompatible and biodegradable iron with consolidation through spark plasma sintering (SPS). The microstructure, composition and mechanical strength of the new CerMet were studied by metallography, x-ray diffraction and diametral tensile strength tests, respectively. The results show that SPS produces CerMet with higher mechanical performance (120 MPa) than the ceramic component alone (29 MPa) and similar mechanical strength to the pure metallic component (129 MPa). Nonetheless, although a short sintering time (10 min) was used, partial transformation of the alpha tricalcium phosphate into its allotropic and slightly less soluble beta phase was observed. Cell adhesion tests show that osteoblasts are able to attach to the CerMet surface, presenting spread morphology regardless of the component of the material with which they are in contact. However, the degradation process restricted to the small volume of the cell culture well quickly reduces the osteoblast viability.

  13. Evolution of Ti(C,N)-based cermet microstructures

    Institute of Scientific and Technical Information of China (English)

    李晨辉; 熊惟皓; 余立新

    2002-01-01

    Two series of Ti(C,N)-based cermet materials originating from the same chemical composition but with different grain size distribution and sintered to different stages of the sintering cycle have been studied using SEM,TEM,EDX,and XRD.Much of the surrounding structure is formed during solid state sintering.During the solid state sintering,at first,the Mo and W rich (Ti,Mo,W)C inner rim is formed by the interaction among TiC,WC,and Mo2C;then the Mo and W lean (Ti,Mo,W)(C,N)outer rim is formed.During the liquid phase sintering,the outer rim of coarse grains grows rapidly throw a solution-reprecipitation process;also coarse grains grow by particle coalescence.The interface between coarse grain outer rim and binder is flat (crystal surface).

  14. Results from a pilot cell test of cermet anodes

    Energy Technology Data Exchange (ETDEWEB)

    Windisch, Jr, C F; Strachan, D M; Henager, Jr, C H; Greenwell, E N [Pacific Northwest Lab., Richland, WA (United States); Alcorn, T R [Reynolds Metals Co., Muscle Shoals, AL (United States). Mfg. Technology Lab.

    1992-08-01

    Goal was to develop long-lasting, energy-efficient anodes for Hall-Heroult cells used to produce Al metal. The anodes were made from a ceramic/metal composite consisting of NiO and NiFe{sub 2}O{sub 4} and a Cu/Ni metal phase. Thirteen cermet anodes were tested at Reynolds Metals Co., Muscle Shoals, AL. All anodes corroded severely during the pilot test. Electrolyte components were found deep within the anodes. However, there were many deficiencies in the pilot cell test, mainly the failure to maintain optimal operating conditions. It is concluded that there is a variety of fabrication and operational considerations that need to be addressed carefully in any future testing. 118 figs, 16 tabs, 17 refs.(DLC)

  15. Thermal Degradation of Lead Monoxide Filled Polymer Composite Radiation Shields

    Science.gov (United States)

    Harish, V.; Nagaiah, N.

    2011-07-01

    Lead monoxide filled Isophthalate resin particulate polymer composites were prepared with different filler concentrations and investigated for physical, thermal, mechanical and gamma radiation shielding characteristics. This paper discusses about the thermo gravimetric analysis of the composites done to understand their thermal properties especially the effect of filler concentration on the thermal stability & degradation rate of composites. Pristine polymer exhibits single stage degradation whereas filled composites exhibit two stage degradation processes. Further, the IDT values as well as degradation rates decrease with the increased filler content in the composite.

  16. Thermal conductivity of microPCMs-filled epoxy matrix composites

    NARCIS (Netherlands)

    Su, J.F.; Wang, X.Y; Huang, Z.; Zhao, Y.H.; Yuan, X.Y.

    2011-01-01

    Microencapsulated phase change materials (microPCMs) have been widely applied in solid matrix as thermal-storage or temperature-controlling functional composites. The thermal conductivity of these microPCMs/matrix composites is an important property need to be considered. In this study, a series of

  17. Titanium Carbide-Nickel Cermets: Processing and Joing

    Science.gov (United States)

    1952-03-01

    Titanium carbide -nickel cermets can be sintered to have transverse rupture strengths over 250,000 pounds per square inch. To do so, four principal...enough to allow thorough degassing. Joining titanium - carbide cermets to high-temperature alloys has been accomplished by vacuum diffusion, and gives

  18. Thermal Conductivity of Alumina-Toughened Zirconia Composites

    Science.gov (United States)

    Bansal, Narottam P.; Zhu, Dong-Ming

    2003-01-01

    10-mol% yttria-stabilized zirconia (10YSZ)-alumina composites containing 0 to 30 mol% alumina were fabricated by hot pressing at 1500 C in vacuum. Thermal conductivity of the composites, determined at various temperatures using a steady-state laser heat flux technique, increased with increase in alumina content. Composites containing 0, 5, and 10-mol% alumina did not show any change in thermal conductivity with temperature. However, those containing 20 and 30-mol% alumina showed a decrease in thermal conductivity with increase in temperature. The measured values of thermal conductivity were in good agreement with those calculated from simple rule of mixtures.

  19. An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology

    Energy Technology Data Exchange (ETDEWEB)

    Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

    2007-06-01

    Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted ‘traditional’ fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of

  20. Thermal fatigue of composites: Ultrasonic and SEM evaluations

    Energy Technology Data Exchange (ETDEWEB)

    Forsyth, D.S.; Kasap, S.O. (Univ. of Saskatchewan, Saskatoon (Canada). Dept. of Electrical Engineering); Wacker, I.; Yannacopoulos, S. (Univ. of Saskatchewan, Saskatoon (Canada). Dept. of Mechanical Engineering)

    1994-01-01

    Results are presented on the evaluation of thermal fatigue in three fiber reinforced polymer composites, using ultrasonic techniques and scanning electron microscopy. The composites examined were (a) continuous carbon fibers in a vinylester matrix (b) continuous aramid fibers in a vinylester matrix and (c) randomly oriented aramid fibers in a polyphenylene matrix. Specimens of these composites were subjected to thermal fatigue by thermal cycling from [minus]25 C to 75 C. Changes in ultrasonic attenuation and velocity were monitored during thermal cycling, and scanning electron microscopy was used to qualitatively evaluate any damage. It was observed that ultrasonic attenuation is sensitive to thermal fatigue, increasing with increasing number of thermal cycles. SEM evaluations showed that the primary damage due to thermal fatigue is due to fiber-matrix debonding.

  1. Investigation of the laser engineered net shaping process for nanostructured cermets

    Science.gov (United States)

    Xiong, Yuhong

    Laser Engineered Net Shaping (LENSRTM) is a solid freeform fabrication (SFF) technology that combines high power laser deposition and powder metallurgy technologies. The LENSRTM technology has been used to fabricate a number of metallic alloys with improved physical and mechanical material properties. The successful application provides a motivation to also apply this method to fabricate non-metallic alloys, such as tungsten carbide-cobalt (WC-Co) cermets in a timely and easy way. However, reports on this topic are very limited. In this work, the LENSRTM technology was used to investigate its application to nanostructured WC-Co cermets, including processing conditions, microstructural evolution, thermal behavior, mechanical properties, and environmental and economic benefits. Details of the approaches are described as follows. A comprehensive analysis of the relationships between process parameters, microstructural evolution and mechanical properties was conducted through various analytical techniques. Effects of process parameters on sample profiles and microstructures were analyzed. Dissolution, shape change and coarsening of WC particles were investigated to study the mechanisms of microstructural evolution. The thermal features were correlated with the microstructure and mechanical properties. The special thermal behavior during this process and its relevant effects on the microstructure have been experimentally studied and numerically simulated. A high-speed digital camera was applied to study the temperature profile, temperature gradient and cooling rate in and near the molten pool. Numerical modeling was employed for 3D samples using finite element method with ADINA software for the first time. The validated modeling results were used to interpret microstructural evolution and thermal history. In order to fully evaluate the capability of the LENSRTM technology for the fabrication of cermets, material properties of WC-Co cermets produced by different powder

  2. Thermal properties of epoxy composites filled with boric acid

    OpenAIRE

    Visakh, P. M.; Nazarenko, Olga Bronislavovna; Amelkovich, Yuliya Alexandrovna; Melnikova, T. V.

    2015-01-01

    The thermal properties of epoxy composites filled with boric acid fine powder at different percentage were studied. Epoxy composites were prepared using epoxy resin ED-20, boric acid as flame-retardant filler, hexamethylenediamine as a curing agent. The prepared samples and starting materials were examined using methods of thermal analysis, scanning electron microscopy and infrared spectroscopy. It was found that the incorporation of boric acid fine powder enhances the thermal stability of ep...

  3. Thermal analysis of resin composites with ellipsoidal filler considering thermal boundary resistance

    Science.gov (United States)

    Asakuma, Yusuke; Yamamoto, Tsuyoshi

    2016-10-01

    The effective thermal conductivity of composites with ellipsoidal fillers is analyzed by using a homogenization method that is able to represent the microstructure precisely. In this study, various parameters such as the volume fraction, shape, and distribution of the filler are quantitatively estimated to understand the mechanisms of heat transfer in the composite. First, thermal boundary resistance between resin and filler is important for obtaining composites with higher thermal conductivity. Second, the anisotropy of the effective thermal conductivity arises from contact between filler in the case of ellipsoidal filler and produces lower thermal resistance. Finally, the filler network and thermal resistance are essential for the heat transfer in composites because the path of thermal conduction is improved by contact between neighboring filler particles.

  4. Propiedades mecánicas de cermets basados en diboruro de titanio

    Directory of Open Access Journals (Sweden)

    Sánchez, J. M.

    2000-06-01

    Full Text Available Mechanical properties of titanium diboride (TiB2 cermets critically depend on the composition of the binder phase. Both, fracture toughness and hardness, are substantially increased by avoiding the formation of extremely brittle secondary borides formed during sintering by chemical reactions between TiB2 and the metallic additives. Fractographic observations of TiB2 cermets without secondary borides show the presence of ductile ligaments of the binder phase bridging the advancing crack tip. The powder metallurgy processing route applied to these materials allows modification of the binder phase structure from the ferritic iron-aluminium phase to Fe-Ni-Al austenite by changing the aluminium content of the powder mixtures. The highest toughness values have been obtained for the TiB2 cermets with an austenitic binder phase. X-ray diffraction analyses of the fracture surfaces of such samples show that the binder phase is metastable exhibiting stress induced martensitic transformation during fracture. This new family of materials presents an outstanding combination of hardness and toughness, comparable to those obtained with commercial grades of tungsten carbide (WC hardmetals.

    Las propiedades mecánicas de los cermets basados en diboruro de titanio (TiB2 dependen críticamente de la composición de la fase ligante. Se ha comprobado que tanto la tenacidad como la dureza aumentan significativamente si se evita la formación de boruros secundarios durante la sinterización en fase líquida. Las observaciones fractográficas realizadas en cermets basados en TiB2 sin boruros secundarios confirman el comportamiento plástico de la fase ligante durante la fractura. La ruta pulvimetalúrgica aplicada a estos materiales permite la modificación intencionada de la estructura de la fase ligante desde ferrita a austenita mediante adiciones de aluminio a las mezclas de polvos. Los valores de tenacidad más elevados se han obtenido para los cermets con

  5. Electrical resistivity of NiFe2O4 ceramic and NiFe2O4 based cermets

    Institute of Scientific and Technical Information of China (English)

    田忠良; 赖延清; 李劼; 张刚; 刘业翔

    2004-01-01

    NiFe2O4 ceramic and NiFe2O4 based cermets, expected to be used as the inert anodes in aluminum electrolysis, were prepared and their electrical resistivities were measured at different temperatures. The effects of temperature and composition on their electrical resistivities were investigated. The results indicate that the electrical resistivities of NiFe2O4 based cermets mainly depend on temperature, resistivity of ceramic matrix, composition and dispersion of the metal phase among ceramic matrix. The electrical resistivity of NiFe2O4 ceramic decreases from 10. 094 Ω · cm to 0. 475 Ω · em with increasing temperature from 573 K to 1 233 K. The electrical resistivities of NiFe2O4 based cermets are greatly lowered, but decrease with increasing the temperature with similar trend compared to that of NiFe2O4 ceramic. The resistivities of NiFe2O4 based cermets containing 5 % Ni, 5 % Cu and 5 % CuNi alloy are 0. 046 8, 0.066 8 and 0. 0532 Ω · cm at 1 233 K, respectively, which are all acceptable as inert anode materials compared to that of the current carbon anode used for aluminum electrolysis.

  6. Thermal Properties of Anionic Polyurethane Composition for Leather Finishing

    Directory of Open Access Journals (Sweden)

    Olga KOVTUNENKO

    2016-09-01

    Full Text Available Thermal properties of anionic polyurethane composition mixed with collagen product and hydrophilic sodium form of montmorillonite for use in the finishing of leather were studied by thermogravimetric method. The thermal indices of processes of thermal and thermo-oxidative destruction depending on the polyurethane composition were determined. The influence of anionic polyurethane composition on thermal behavior of chromium tanned gelatin films that imitate the leather were studied. APU composition with natural compounds increases their thermal stability both in air and in nitrogen atmosphere due to the formation of additional bonds between active groups of APU, protein and chrome tanning agent as the result of chemical reactions between organic and inorganic parts with the new structure formation.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.10043

  7. Thermal Properties of Anionic Polyurethane Composition for Leather Finishing

    Directory of Open Access Journals (Sweden)

    Olga KOVTUNENKO

    2016-09-01

    Full Text Available Thermal properties of anionic polyurethane composition mixed with collagen product and hydrophilic sodium form of montmorillonite for use in the finishing of leather were studied by thermogravimetric method. The thermal indices of processes of thermal and thermo-oxidative destruction depending on the polyurethane composition were determined. The influence of anionic polyurethane composition on thermal behavior of chromium tanned gelatin films that imitate the leather were studied. APU composition with natural compounds increases their thermal stability both in air and in nitrogen atmosphere due to the formation of additional bonds between active groups of APU, protein and chrome tanning agent as the result of chemical reactions between organic and inorganic parts with the new structure formation.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.10043

  8. Anisotropic thermal property of magnetically oriented carbon nanotube polymer composites

    Science.gov (United States)

    Li, Bin; Dong, Shuai; Wang, Caiping; Wang, Xiaojie; Fang, Jun

    2016-04-01

    This paper proposes a method for preparing multi-walled carbon nanotubea/polydimethylsiloxane (MWCNTs/PDMS) composites with enhanced thermal properties by using a high magnetic field (up to 10T). The MWCNT are oriented magnetically inside a silicone by in-situ polymerization method. The anisotropic structure would be expected to produce directional thermal conductivity. This study will provide a new approach to the development of anisotropic thermal-conductive polymer composites. Systematic studies with the preparation of silicone/graphene composites corresponding to their thermal and mechanical properties are carried out under various conditions: intensity of magnetic field, time, temperature, fillings. The effect of MWCNT/graphene content and preparation procedures on thermal conductivity of composites is investigated. Dynamic mechanical analysis (DMA) is used to reveal the mechanical properties of the composites in terms of the filling contents and magnetic field strength. The scanning electron microscope (SEM) is used to observe the micro-structure of the MWCNT composites. The alignment of MWCNTs in PDMS matrix is also studied by Raman spectroscopy. The thermal conductivity measurements show that the magnetically aligned CNT-composites feature high anisotropy in thermal conductivity.

  9. Thermal Properties of Carbon Nanotube–Copper Composites for Thermal Management Applications

    Directory of Open Access Journals (Sweden)

    Jia Chengchang

    2010-01-01

    Full Text Available Abstract Carbon nanotube–copper (CNT/Cu composites have been successfully synthesized by means of a novel particles-compositing process followed by spark plasma sintering (SPS technique. The thermal conductivity of the composites was measured by a laser flash technique and theoretical analyzed using an effective medium approach. The experimental results showed that the thermal conductivity unusually decreased after the incorporation of CNTs. Theoretical analyses revealed that the interfacial thermal resistance between the CNTs and the Cu matrix plays a crucial role in determining the thermal conductivity of bulk composites, and only small interfacial thermal resistance can induce a significant degradation in thermal conductivity for CNT/Cu composites. The influence of sintering condition on the thermal conductivity depended on the combined effects of multiple factors, i.e. porosity, CNTs distribution and CNT kinks or twists. The composites sintered at 600°C for 5 min under 50 MPa showed the maximum thermal conductivity. CNT/Cu composites are considered to be a promising material for thermal management applications.

  10. Thermal Properties of Carbon Nanotube–Copper Composites for Thermal Management Applications

    Science.gov (United States)

    2010-01-01

    Carbon nanotube–copper (CNT/Cu) composites have been successfully synthesized by means of a novel particles-compositing process followed by spark plasma sintering (SPS) technique. The thermal conductivity of the composites was measured by a laser flash technique and theoretical analyzed using an effective medium approach. The experimental results showed that the thermal conductivity unusually decreased after the incorporation of CNTs. Theoretical analyses revealed that the interfacial thermal resistance between the CNTs and the Cu matrix plays a crucial role in determining the thermal conductivity of bulk composites, and only small interfacial thermal resistance can induce a significant degradation in thermal conductivity for CNT/Cu composites. The influence of sintering condition on the thermal conductivity depended on the combined effects of multiple factors, i.e. porosity, CNTs distribution and CNT kinks or twists. The composites sintered at 600°C for 5 min under 50 MPa showed the maximum thermal conductivity. CNT/Cu composites are considered to be a promising material for thermal management applications. PMID:20672107

  11. Thermal Properties of Carbon Nanotube-Copper Composites for Thermal Management Applications

    Science.gov (United States)

    Chu, Ke; Guo, Hong; Jia, Chengchang; Yin, Fazhang; Zhang, Ximin; Liang, Xuebing; Chen, Hui

    2010-05-01

    Carbon nanotube-copper (CNT/Cu) composites have been successfully synthesized by means of a novel particles-compositing process followed by spark plasma sintering (SPS) technique. The thermal conductivity of the composites was measured by a laser flash technique and theoretical analyzed using an effective medium approach. The experimental results showed that the thermal conductivity unusually decreased after the incorporation of CNTs. Theoretical analyses revealed that the interfacial thermal resistance between the CNTs and the Cu matrix plays a crucial role in determining the thermal conductivity of bulk composites, and only small interfacial thermal resistance can induce a significant degradation in thermal conductivity for CNT/Cu composites. The influence of sintering condition on the thermal conductivity depended on the combined effects of multiple factors, i.e. porosity, CNTs distribution and CNT kinks or twists. The composites sintered at 600°C for 5 min under 50 MPa showed the maximum thermal conductivity. CNT/Cu composites are considered to be a promising material for thermal management applications.

  12. Overlay metallic-cermet alloy coating systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  13. Grain size stabilization of tetragonal phase of zirconia in sputtered Zr- O cermet films

    Directory of Open Access Journals (Sweden)

    M. S. Hadavi

    2005-06-01

    Full Text Available  In this research, thin films of Zr/ZrO2 composites were deposited by reactive magnetron sputtering technique on Si and fused Silica substrates, and their structures were investigated by XRD method. During the deposition of the cermet layers, a Zr metallic target was sputtered in a gas mixture of Ar and O2. By controlling of O2 flow rate, the different metal volume fractions in the cermet layers were achieved. The optical response of the samples was studied using spectroscopy methods. Also the effect of vacuum annealing on the structures and the optical properties were studied. XRD results indicated that the prepared samples were amorphous and vacuum annealing induced crystallization in the cermet films. This research also showed that without doping, the tetragonal phase of zirconia can be stabilized at a temperature lower than the normal transition temperature. This is “grain size stabilization” and relates to the small size of the crystallites. In order to study the electron diffraction in the selected area patterns (SAD, the samples were analyzed by a high-resolution transmission microscope. The SAD results showed that all of the as prepared samples were amorphous showing evidence of very small Zr crystallites immersed in a dielectric medium.The SAD results are in close agreement with those obtained by XRD analysis.

  14. TiC/Fe cermet coating by plasma cladding using asphalt as a carbonaceous precursor

    Institute of Scientific and Technical Information of China (English)

    Junbo Liu

    2008-01-01

    A new Ti-Fe-C compound powder for plasma cladding was prepared by heating a mixture powder of ferrotitanium and asphalt pyro-lyzed as a carbonaceous precursor. The carbon by the pyrolysis of the asphalt acts as a reactive constituent as well as a binder in the compound powder. The TiC/Fe cermet coatings were prepared by plasma cladding with the compound powder. Results show that the Ti-Fe-C compound powder has a very tight structure, which can avoid the problem of the reactive constituent particles being separated during cladding. The TiC/Fe cermet coating presents a typical morphology of plasma cladding coatings with two different laminated layers: one is the composite layer in which the round fine TiC particles (<500 nm) are dispersed within a Fe matrix, the other is the paragentic layer of TiC and Ti2O3. The coating shows high hardness and excellent wear resistance. The surface hardness of the coating is 68 ± 5(HR30N). In the same fretting conditions, the wear area of Ni60 coating is about 11 times as much as the TiC/Fe cermet coating.

  15. Anisotropic thermal conductivity in epoxy-bonded magnetocaloric composites

    Science.gov (United States)

    Weise, Bruno; Sellschopp, Kai; Bierdel, Marius; Funk, Alexander; Bobeth, Manfred; Krautz, Maria; Waske, Anja

    2016-09-01

    Thermal management is one of the crucial issues in the development of magnetocaloric refrigeration technology for application. In order to ensure optimal exploitation of the materials "primary" properties, such as entropy change and temperature lift, thermal properties (and other "secondary" properties) play an important role. In magnetocaloric composites, which show an increased cycling stability in comparison to their bulk counterparts, thermal properties are strongly determined by the geometric arrangement of the corresponding components. In the first part of this paper, the inner structure of a polymer-bonded La(Fe, Co, Si)13-composite was studied by X-ray computed tomography. Based on this 3D data, a numerical study along all three spatial directions revealed anisotropic thermal conductivity of the composite: Due to the preparation process, the long-axis of the magnetocaloric particles is aligned along the xy plane which is why the in-plane thermal conductivity is larger than the thermal conductivity along the z-axis. Further, the study is expanded to a second aspect devoted to the influence of particle distribution and alignment within the polymer matrix. Based on an equivalent ellipsoids model to describe the inner structure of the composite, numerical simulation of the thermal conductivity in different particle arrangements and orientation distributions were performed. This paper evaluates the possibilities of microstructural design for inducing and adjusting anisotropic thermal conductivity in magnetocaloric composites.

  16. Thermal conductivity of polymer composites with oriented boron nitride

    Energy Technology Data Exchange (ETDEWEB)

    Ahn, Hong Jun; Eoh, Young Jun [Department of Materials Engineering, Kyonggi University, Suwon (Korea, Republic of); Park, Sung Dae [Electronic Materials and Device Research Center, Korea Electronics Technology Institute, Seongnam (Korea, Republic of); Kim, Eung Soo, E-mail: eskim@kyonggi.ac.kr [Department of Materials Engineering, Kyonggi University, Suwon (Korea, Republic of)

    2014-08-20

    Highlights: • Thermal conductivity depended on the orientation of BN in the polymer matrices. • Hexagonal boron nitride (BN) particles were treated by C{sub 27}H{sub 27}N{sub 3}O{sub 2} and C{sub 14}H{sub 6}O{sub 8}. • Amphiphilic-agent-treated BN particles are more easily oriented in the composite. • BN/PVA composites with C{sub 14}H{sub 6}O{sub 8}-treated BN showed the highest thermal conductivity. • Thermal conductivity of the composites was compared with several theoretical models. - Abstract: Thermal conductivity of boron nitride (BN) with polyvinyl alcohol (PVA) and/or polyvinyl butyral (PVB) was investigated as a function of the degree of BN orientation, the numbers of hydroxyl groups in the polymer matrices and the amphiphilic agents used. The composites with in-plane orientation of BN showed a higher thermal conductivity than the composites with out-of-plane orientation of BN due to the increase of thermal pathway. For a given BN content, the composites with in-plane orientation of BN/PVA showed higher thermal conductivity than the composites with in-plane orientation of BN/PVB. This result could be attributed to the improved degree of orientation of BN, caused by a larger number of hydroxyl groups being present. Those treated with C{sub 14}H{sub 6}O{sub 8} amphiphilic agent demonstrated a higher thermal conductivity than those treated by C{sub 27}H{sub 27}N{sub 3}O{sub 2}. The measured thermal conductivity of the composites was compared with that predicted by the several theoretical models.

  17. Development of boron carbide-copper cermets. Status report

    Energy Technology Data Exchange (ETDEWEB)

    1979-09-01

    The status of a program to develop a B/sub 4/C-Cu cermet for Breeder Reactor spent-fuel shipping cask neutron shields is presented. It is shown that inspectable 6 to 7 cm thick 60 to 70 volume percent B/sub 4/C cermets can be fabricated using hot isostatic powder processing procedures. An alternative manufacturing method, rheocasting, also appears to be a promising, perhaps more cost-effective method for producing these cermets. Recommendations for further development of these manufacturing processes are given.

  18. Investigation of Impact Resistance of Protective Barriers Made from Cermets

    Science.gov (United States)

    Ischenko, A. N.; Tabachenko, A. N.; Afanasieva, S. A.; Belov, N. N.; Burkin, V. V.; Martsunova, L. S.; Rogaev, K. S.; Yugov, N. T.

    2016-01-01

    Ceramic-metal materials (cermets) based on titanium diboride and boron carbide are designed and produced by the method of self-propagating high-temperature synthesis, with the pressure applied to the combustion products. The data, obtained by an experimental-theoretical investigation of impact resistance of protective barriers containing the above-mentioned materials in collisions with a spherical steel projectile, are presented. A better impact resistance of TiB2 + B4C cermets compared to that of Al2O3- ceramics is demonstrated. A possibility of prediction calculations of impact resistance of the specimens containing cermets in the range of collision rates under study is shown.

  19. Final report on cermet high-level waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Kobisk, E.H.; Quinby, T.C.; Aaron, W.S.

    1981-08-01

    Cermets are being developed as an alternate method for the fixation of defense and commercial high level radioactive waste in a terminal disposal form. Following initial feasibility assessments of this waste form, consisting of ceramic particles dispersed in an iron-nickel base alloy, significantly improved processing methods were developed. The characterization of cermets has continued through property determinations on samples prepared by various methods from a variety of simulated and actual high-level wastes. This report describes the status of development of the cermet waste form as it has evolved since 1977. 6 tables, 18 figures.

  20. Solar-thermal conversion and thermal energy storage of graphene foam-based composites

    Science.gov (United States)

    Zhang, Lianbin; Li, Renyuan; Tang, Bo; Wang, Peng

    2016-07-01

    Among various utilizations of solar energy, solar-thermal conversion has recently gained renewed research interest due to its extremely high energy efficiency. However, one limiting factor common to all solar-based energy conversion technologies is the intermittent nature of solar irradiation, which makes them unable to stand-alone to satisfy the continuous energy need. Herein, we report a three-dimensional (3D) graphene foam and phase change material (PCM) composite for the seamlessly combined solar-thermal conversion and thermal storage for sustained energy release. The composite is obtained by infiltrating the 3D graphene foam with a commonly used PCM, paraffin wax. The high macroporosity and low density of the graphene foam allow for high weight fraction of the PCM to be incorporated, which enhances the heat storage capacity of the composite. The interconnected graphene sheets in the composite provide (1) the solar-thermal conversion capability, (2) high thermal conductivity and (3) form stability of the composite. Under light irradiation, the composite effectively collects and converts the light energy into thermal energy, and the converted thermal energy is stored in the PCM and released in an elongated period of time for sustained utilization. This study provides a promising route for sustainable utilization of solar energy.Among various utilizations of solar energy, solar-thermal conversion has recently gained renewed research interest due to its extremely high energy efficiency. However, one limiting factor common to all solar-based energy conversion technologies is the intermittent nature of solar irradiation, which makes them unable to stand-alone to satisfy the continuous energy need. Herein, we report a three-dimensional (3D) graphene foam and phase change material (PCM) composite for the seamlessly combined solar-thermal conversion and thermal storage for sustained energy release. The composite is obtained by infiltrating the 3D graphene foam with a

  1. Numerical analysis on thermal drilling of aluminum metal matrix composite

    Science.gov (United States)

    Hynes, N. Rajesh Jesudoss; Maheshwaran, M. V.

    2016-05-01

    The work-material deformation is very large and both the tool and workpiece temperatures are high in thermal drilling. Modeling is a necessary tool to understand the material flow, temperatures, stress, and strains, which are difficult to measure experimentally during thermal drilling. The numerical analysis of thermal drilling process of aluminum metal matrix composite has been done in the present work. In this analysis the heat flux of different stages is calculated. The calculated heat flux is applied on the surface of work piece and thermal distribution is predicted in different stages during the thermal drilling process.

  2. Thermal Conductivity of Alumina-reinforced Zirconia Composites

    Science.gov (United States)

    Bansal, Narottam P.

    2005-01-01

    10-mol% yttria-stabilized zirconia (10SZ) - alumina composites containing 0-30 mol% alumina were fabricated by hot pressing at 1500 C in vacuum. Thermal conductivity was determined at various temperatures using a steady-state laser heat flux technique. Thermal conductivity of the composites increased with increase in alumina content. Composites containing 0, 5, and 10-mol% alumina did not show any change in thermal conductivity with temperature. However, those containing 20 and 30-mol% alumina showed a decrease in thermal conductivity with increase in temperature. The measured values of thermal conductivity were in good agreement with those calculated from the Maxwell-Eucken model where one phase is uniformly dispersed within a second major continuous phase.

  3. Thermal properties of composite materials: a complex systems approximation

    Science.gov (United States)

    Carrillo, J. L.; Bonilla, Beatriz; Reyes, J. J.; Dossetti, Victor

    We propose an effective media approximation to describe the thermal diffusivity of composite samples made of polyester resin and magnetite inclusions. By means of photoacoustic spectroscopy, the thermal diffusivity of the samples were experimentally measured. The volume fraction of the inclusions was systematically varied in order to study the changes in the effective thermal diffusivity of the composites. For some samples, a static magnetic field was applied during the polymerization process, resulting in anisotropic inclusion distributions. Our results show a significant difference in the thermal properties of the anisotropic samples, compared to the isotropic randomly distributed. We correlate some measures of the complexity of the inclusion structure with the observed thermal response through a multifractal analysis. In this way, we are able to describe, and at some extent predict, the behavior of the thermal diffusivity in terms of the lacunarity and other measures of the complexity of these samples Partial Financial Support by CONACyT México and VIEP-BUAP.

  4. Theoretical determination of thermal diffusivity of composite material

    Institute of Scientific and Technical Information of China (English)

    Thomas Kabayabaya; Fan Yu; Xinxin Zhang

    2004-01-01

    A very simple model based on the Quadrupole method was used in the theoretical analysis of thermal diffusivity of composite materials of Cu-PVC, PVC-Cu-PVC, and Cu-PVC-Cu. The use of MATLAB software with a return to real space using the Stehfest algorithm makes the time of calculation very short. The thermal responses on the rear face of each considered sample, which determine the thermal diffusivity were represented. A mathematical demonstration which confirmed the results was given. Thermal diffusivity determined from the rear face thermal responses were compared with the results of the thermal diffusivity calculated by considering the composite materials to be homogeneous, and a discussion on the two kinds of results was provided.

  5. Thermal Conduction and Insulation Modification in Asphalt-Based Composites

    Institute of Scientific and Technical Information of China (English)

    Xiaofeng Zhou; Shengyue Wang; Chao Zhou

    2012-01-01

    The relationship between thermal conductivity and properties of mixing particles is required for quantitative study of heat transfer processes in asphalt-based materials. In this paper, we measured the e?ective ther- mal conductivity of asphalt-based materials with thermal conduction (graphite) and insulation (cenosphere) powders modification. By taking account of the particle shape, volume fraction, the thermal conductivity of filling particles and base asphalt, we present a new differential effective medium formula to predict the thermal conductivity modification in asphalt-based composite. Our theoretical predications are in good agreement with the experiment data. The new model can be applied for predicting the thermal properties of asphalt-based mixture, which is available for most of thermal modification in two-phase composites.

  6. In situ thermally reduced graphene oxide/epoxy composites: thermal and mechanical properties

    Science.gov (United States)

    Olowojoba, Ganiu B.; Eslava, Salvador; Gutierrez, Eduardo S.; Kinloch, Anthony J.; Mattevi, Cecilia; Rocha, Victoria G.; Taylor, Ambrose C.

    2016-10-01

    Graphene has excellent mechanical, thermal, optical and electrical properties and this has made it a prime target for use as a filler material in the development of multifunctional polymeric composites. However, several challenges need to be overcome to take full advantage of the aforementioned properties of graphene. These include achieving good dispersion and interfacial properties between the graphene filler and the polymeric matrix. In the present work, we report the thermal and mechanical properties of reduced graphene oxide/epoxy composites prepared via a facile, scalable and commercially viable method. Electron micrographs of the composites demonstrate that the reduced graphene oxide (rGO) is well dispersed throughout the composite. Although no improvements in glass transition temperature, tensile strength and thermal stability in air of the composites were observed, good improvements in thermal conductivity (about 36 %), tensile and storage moduli (more than 13 %) were recorded with the addition of 2 wt% of rGO.

  7. Thermal characterization and properties of a copper-diamond composite

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Pin [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Chavez, Thomas P. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); DiAntonio, Christopher Brian [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Coker, Eric Nicholas [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2014-09-01

    The thermal properties of a commercial copper-diamond composite were measured from below -50°C to above 200°C. The results of thermal expansion, heat capacity, and thermal diffusivity were reported. These data were used to calculate the thermal conductivity of the composite as a function of temperature in the thickness direction. These results are compared with estimated values based on a simple mixing rule and the temperature dependence of these physical properties is represented by curve fitting equations. These fitting equations can be used for thermal modeling of practical devices/systems at their operation temperatures. The results of the mixing rule showed a consistent correlation between the amount of copper and diamond in the composite, based on density, thermal expansion, and heat capacity measurements. However, there was a disparity between measured and estimated thermal diffusivity and thermal conductivity. These discrepancies can be caused by many intrinsic material issues such as lattice defects and impurities, but the dominant factor is attributed to the large uncertainty of the interfacial thermal conductance between diamond and copper.

  8. Microwave Cooled Microbolometers Based on Cermet Si-Cr Films

    Science.gov (United States)

    Vdovichev, S. N.; Vdovin, V. F.; Klimov, A. Yu.; Mukhin, A. S.; Nozdrin, Yu. N.; Rogov, V. V.; Udalov, O. G.

    2017-01-01

    We present the results of creating a cooled microbolometer based on the cermet films of the silicon and chromium mixture. This material is used for manufacturing the freely hanging high-resistive microbolometers for the first time. The details of fabricating such microbolometers and the prospects for using cermet films to construct microbolometers are discussed. The first estimates of sensitivity of the fabricated microbolometers are given.

  9. Solar-thermal conversion and thermal energy storage of graphene foam-based composite

    KAUST Repository

    Zhang, Lianbin

    2016-07-11

    Among various utilizations of solar energy, solar-thermal conversion has recently gained renewed research interest due to its extremely high energy efficiency. However, one limiting factor common to all solar-based energy conversion technologies is the intermittent nature of solar irradiation, which makes them unable to stand-alone to satisfy continuous energy need. Herein, we report a three-dimensional (3D) graphene foam and phase change material (PCM) composite for the seamlessly combined solar-thermal conversion and thermal storage for sustained energy release. The composite is obtained by infiltrating the 3D graphene foam with a commonly used PCM, paraffin wax. The high macroporosity and low density of the graphene foam allow for high weight fraction of the PCM to be incorporated, which enhances heat storage capacity of the composite. The interconnected graphene sheets in the composite provide (1) the solar-thermal conversion capability, (2) high thermal conductivity and (3) form stability of the composite. Under light irradiation, the composite effectively collects and converts the light energy into thermal energy, and the converted thermal energy is stored in the PCM and released in an elongated period of time for sustained utilization. This study provides a promising route for sustainable utilization of solar energy.

  10. Solar-thermal conversion and thermal energy storage of graphene foam-based composites.

    Science.gov (United States)

    Zhang, Lianbin; Li, Renyuan; Tang, Bo; Wang, Peng

    2016-08-14

    Among various utilizations of solar energy, solar-thermal conversion has recently gained renewed research interest due to its extremely high energy efficiency. However, one limiting factor common to all solar-based energy conversion technologies is the intermittent nature of solar irradiation, which makes them unable to stand-alone to satisfy the continuous energy need. Herein, we report a three-dimensional (3D) graphene foam and phase change material (PCM) composite for the seamlessly combined solar-thermal conversion and thermal storage for sustained energy release. The composite is obtained by infiltrating the 3D graphene foam with a commonly used PCM, paraffin wax. The high macroporosity and low density of the graphene foam allow for high weight fraction of the PCM to be incorporated, which enhances the heat storage capacity of the composite. The interconnected graphene sheets in the composite provide (1) the solar-thermal conversion capability, (2) high thermal conductivity and (3) form stability of the composite. Under light irradiation, the composite effectively collects and converts the light energy into thermal energy, and the converted thermal energy is stored in the PCM and released in an elongated period of time for sustained utilization. This study provides a promising route for sustainable utilization of solar energy.

  11. Modified graphite filled natural rubber composites with good thermal conductivity

    Institute of Scientific and Technical Information of China (English)

    Junping Song; Lianxiang Ma; Yan He; Haiquan Yan; Zan Wu; Wei Li

    2015-01-01

    The rubber composites with good thermal conductivity contribute to heat dissipation of tires. Graphite filled natural rubber composites were developed in this study to provide good thermal conductivity. Graphite was coated with polyacrylate polymerized by monomers including methyl methacrylate, n-butyl acrylate and acrylic acid. The ratios between a filler and acrylate polymerization emulsion and those between monomers were varied. Eight types of surface modification formulas were experimentally investigated. Modification formula can affect coating results and composite properties greatly. The best coating type was achieved by a ratio of 1:1 between methyl methacrylate and n-butyl acrylate. The coating of graphite was thermal y stable in a running tire. Filled with modified graphite, the tire thermal conductivity reached up to 0.517–0.569 W·m-1·K-1. In addition, the mechanical performance was improved with increased crosslink density, extended scorch time and short vulcanization time.

  12. Thermally stable surfactants and compositions and methods of use thereof

    Energy Technology Data Exchange (ETDEWEB)

    Chaiko, David J. (Woodridge, IL)

    2008-09-02

    There are provided novel thermally stable surfactants for use with fillers in the preparation of polymer composites and nanocomposites. Typically, surfactants of the invention are urethanes, ureas or esters of thiocarbamic acid having a hydrocarbyl group of from 10 to 50 carbons and optionally including an ionizable or charged group (e.g., carboxyl group or quaternary amine). Thus, there are provided surfactants having Formula I: ##STR00001## wherein the variables are as defined herein. Further provided are methods of making thermally stable surfactants and compositions, including composites and nanocomposites, using fillers coated with the surfactants.

  13. Experimental Investigations on Thermal Conductivity of Fenugreek and Banana Composites

    Science.gov (United States)

    Pujari, Satish; Venkatesh, Talari; Seeli, Hepsiba

    2017-06-01

    The use of composite materials in manufacturing has significantly increased in the past decade. Research is being done to identify natural fibers that can be used as composites. Several natural fibers are already being used in the industry as composites. The appealing advantages of using natural fibers are reflected in lower density when compared to synthetic fibers and also in saving costs. This research paper highlights the experiment that analyses the use of biodegradable fenugreek composite as natural fiber and concludes that fenugreek natural fibers are an excellent substitute to the synthetic fibers in terms of reinforcement properties for the polymers. These fenugreek fibers are naturally sourced, renewable, cost effective and bio-friendly. In thermal energy storage systems as well as in air conditioning systems, thermal insulators are predominantly used to enhance the storage properties. An experiment was created to investigate the thermal properties of fenugreek banana composites for different fiber concentrations. The experimental results showed that the thermal conductivity of the composites decrease with an increase in the fiber content. The experimental results were compared with the theoretical models to describe the variation of thermal conductivity with the volume fraction of the fiber. Good agreement between theoretical and experimental results was observed.

  14. Epoxide composites with thermally reduced graphite oxide and their properties

    Science.gov (United States)

    Arbuzov, A. A.; Muradyan, V. E.; Tarasov, B. P.; Sokolov, E. A.; Babenko, S. D.

    2016-05-01

    The properties of epoxide composites modified by thermal reduced graphite oxide are studied. The dielectric permittivities of epoxide composites with additives of up to 1.5 wt % of reduced graphite oxide are studied at a frequency of 9.8 GHz. It is shown that despite its low electrical conductivity, the large specific surface area of reduced graphite oxide allows us to create epoxide composites with high complex dielectric permittivities and dielectric loss tangents.

  15. Methods and compositions for rapid thermal cycling

    Science.gov (United States)

    Beer, Neil Reginald; Benett, William J.; Frank, James M.; Deotte, Joshua R.; Spadaccini, Christopher

    2015-10-27

    The rapid thermal cycling of a material is targeted. A microfluidic heat exchanger with an internal porous medium is coupled to tanks containing cold fluid and hot fluid. Fluid flows alternately from the cold tank and the hot tank into the porous medium, cooling and heating samples contained in the microfluidic heat exchanger's sample wells. A valve may be coupled to the tanks and a pump, and switching the position of the valve may switch the source and direction of fluid flowing through the porous medium. A controller may control the switching of valve positions based on the temperature of the samples and determined temperature thresholds. A sample tray for containing samples to be thermally cycled may be used in conjunction with the thermal cycling system. A surface or internal electrical heater may aid in heating the samples, or may replace the necessity for the hot tank.

  16. Methods and compositions for rapid thermal cycling

    Energy Technology Data Exchange (ETDEWEB)

    Beer, Neil Reginald; Benett, William J.; Frank, James M.; Deotte, Joshua R.; Spadaccini, Christopher

    2015-10-27

    The rapid thermal cycling of a material is targeted. A microfluidic heat exchanger with an internal porous medium is coupled to tanks containing cold fluid and hot fluid. Fluid flows alternately from the cold tank and the hot tank into the porous medium, cooling and heating samples contained in the microfluidic heat exchanger's sample wells. A valve may be coupled to the tanks and a pump, and switching the position of the valve may switch the source and direction of fluid flowing through the porous medium. A controller may control the switching of valve positions based on the temperature of the samples and determined temperature thresholds. A sample tray for containing samples to be thermally cycled may be used in conjunction with the thermal cycling system. A surface or internal electrical heater may aid in heating the samples, or may replace the necessity for the hot tank.

  17. Viscous and thermal modelling of thermoplastic composites forming process

    Science.gov (United States)

    Guzman, Eduardo; Liang, Biao; Hamila, Nahiene; Boisse, Philippe

    2016-10-01

    Thermoforming thermoplastic prepregs is a fast manufacturing process. It is suitable for automotive composite parts manufacturing. The simulation of thermoplastic prepreg forming is achieved by alternate thermal and mechanical analyses. The thermal properties are obtained from a mesoscopic analysis and a homogenization procedure. The forming simulation is based on a viscous-hyperelastic approach. The thermal simulations define the coefficients of the mechanical model that depend on the temperature. The forming simulations modify the boundary conditions and the internal geometry of the thermal analyses. The comparison of the simulation with an experimental thermoforming of a part representative of automotive applications shows the efficiency of the approach.

  18. Thermal Shock Behaviour of Alumina-Iron Composites

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Thermal shock behaviour was investigated for two morphologically different composites comprising an alumina matrix and 20 vol. pct Fe particles for a wide range of quenching temperature differences (△T=100~800°C) and compared to a monolithic alumina. The retained strength and critical quenching temperature difference, △Tc, of the two composites were a significant improvement over the values for the respective monolithic alumina. Crack lengths and densities were shown to be greater for the alumina than for the two composites at all quenching temperature differences. The thermal shock resistance parameters for monolithic alumina and the two composites were calculated according to their mechanical and physical properties. The calculated results agree well with the experimental one and indicate possible explanations for the differences in thermal shock behaviour.

  19. Study on the Thermal Expansion and Thermal Cycling of AlNp/Al Composites

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The AIN particle reinforced aluminum matrix composites with 50% volume fraction were fabricated by squeeze-castingtechnology. The thermal expansion behavior and its response to thermal cycling were studied between 20C and400C. Compared with four theoretical models, the measured CTEs of the composite lie within the elastic boundsat lower temperature and elevated temperature, respectively. Strain hysteresis was observed between heating andcooling curves during cycling. This was attributed primarily to the anelastic behavior of the matrix induced by matrixresidual stresses.

  20. Micro-architected Composite Lattices with Tunable Negative Thermal Expansions

    Science.gov (United States)

    Wang, Qiming

    Solid materials with minimum or negative thermal expansion (NTE) have broad applications, from dental fillings to thermal-sensitive precision instruments. Previous studies on NTE structures were mostly focused on theoretically design and 2D experimental demonstrations. Here, aided with multimaterial projection micro-stereolithography, we experimentally fabricate multi-material composite lattices that exhibit significant negative thermal expansion in three directions and over a large range of temperature variations. The negative thermal expansion is induced by the structural interaction of material components with distinct thermal expansion coefficients. The NTE performance can be tuned over a large range by varying the thermal expansion coefficient difference between constituent beams and geometrical arrangement. Our experimental results match qualitatively with a simple scaling law and quantitatively consistently with computational models.

  1. Thermal pretreatment of silica composite filler materials

    OpenAIRE

    Wan, Quan; Ramsey, Christopher; Baran, George

    2010-01-01

    Three different silica filler materials were thermally treated in order to effect dehydration, dehydroxylation, and rehydroxylation. Samples were characterized by thermogravimetry (TG), pycnometry, elemental analysis, and scanning electron microscopy (SEM). For all fillers, our results indicate incremental removal of silanol groups at higher heating temperatures and irreversible dehydroxylation at over 673 K. To remove the organic content and maintain adequate silanol density for subsequent s...

  2. Methods of three-dimensional electrophoretic deposition for ceramic and cermet applications and systems thereof

    Energy Technology Data Exchange (ETDEWEB)

    Rose, Klint Aaron; Kuntz, Joshua D.; Worsley, Marcus

    2016-09-27

    A ceramic, metal, or cermet according to one embodiment includes a first layer having a gradient in composition, microstructure and/or density in an x-y plane oriented parallel to a plane of deposition of the first layer. A ceramic according to another embodiment includes a plurality of layers comprising particles of a non-cubic material, wherein each layer is characterized by the particles of the non-cubic material being aligned in a common direction. Additional products and methods are also disclosed.

  3. Thermal shock behavior of rare earth modified alumina ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Junlong; Liu, Changxia [Ludong Univ., Yantai (China). School of Transportation

    2017-05-15

    Alumina matrix ceramic composites toughened by AlTiC master alloys, diopside and rare earths were fabricated by hot-pressing and their thermal shock behavior was investigated and compared with that of monolithic alumina. Results showed that the critical thermal shock temperature (ΔT) of monolithic alumina was 400 C. However, it decreased to 300 C for alumina incorporating only AlTiC master alloys, and increased with further addition of diopside and rare earths. Improvement of thermal shock resistance was obtained for alumina ceramic composites containing 9.5 wt.% AlTiC master alloys and 0.5 wt.% rare earth additions, which was mainly attributed to the formation of elongated grains in the composites.

  4. Thermal and compositional stratification of the inner core

    CERN Document Server

    Labrosse, Stéphane

    2014-01-01

    The improvements on the knowledge of the seismic structure of the inner core and the complexities thereby revealed ask for a dynamical origin. Sub-solidus convection was one of the early suggestions to explain the seismic anisotropy but requires an unstable density gradient either from thermal or compositional origin, or both. Temperature and composition profiles in the inner core are computed using a unidimensional model of core evolution including diffusion in the inner core and fractional crystallization at the the inner core boundary (ICB). The thermal conductivity of the core has been recently revised upwardly and, moreover, found increasing with depth. Values of the heat flow across the core mantle boundary (CMB) sufficient to maintain convection in the whole outer core are not sufficient to make the temperature in the inner core super-isentropic and therefore prone to thermal instability. An unreasonably high CMB heat flow is necessary to this end. The compositional stratification results from a compet...

  5. Thermal transport investigation in a CNTs/solid matrix composite

    Science.gov (United States)

    Boulerouah, Aoumeur; Longuemart, Stéphane; Hus, Philippe; Sahraoui, Abdelhak Hadj

    2013-02-01

    The evolution of the thermal parameters of solid-solid composites based on carbon nanotubes (CNTs) (single-walled (SWNT) and multi-walled (MWNT)) were studied. A granular potassium bromide (KBr) material was chosen as a matrix. The evolutions of the dynamic thermal parameters (diffusivity, effusivity and conductivity) of the composites as a function of the weight fraction of the CNTs inclusions were obtained using the photoacoustic technique. The experimental evolution of the thermal conductivity of the composites with the CNTs loading showed two distinct behaviours, an increase up to around 2% of CNTs loading followed by a decrease. A heat transport model has been proposed to account for these two different observed trends providing a consistent explanation of the experimental data.

  6. Thermal-vacuum response of polymer matrix composites in space

    Science.gov (United States)

    Tennyson, R. C.; Matthews, R.

    1993-01-01

    This report describes a thermal-vacuum outgassing model and test protocol for predicting outgassing times and dimensional changes for polymer matrix composites. Experimental results derived from 'control' samples are used to provide the basis for analytical predictions to compare with the outgassing response of Long Duration Exposure Facility (LDEF) flight samples. Coefficient of thermal expansion (CTE) data are also presented. In addition, an example is given illustrating the dimensional change of a 'zero' CTE laminate due to moisture outgassing.

  7. Thermally Conductive-Silicone Composites with Thermally Reversible Cross-links.

    Science.gov (United States)

    Wertz, J T; Kuczynski, J P; Boday, D J

    2016-06-08

    Thermally conductive-silicone composites that contain thermally reversible cross-links were prepared by blending diene- and dienophile-functionalized polydimethylsiloxane (PDMS) with an aluminum oxide conductive filler. This class of thermally conductive-silicones are useful as thermal interface materials (TIMs) within Information Technology (IT) hardware applications to allow rework of valuable components. The composites were rendered reworkable via retro Diels-Alder cross-links when temperatures were elevated above 130 °C and required little mechanical force to remove, making them advantageous over other TIM materials. Results show high thermal conductivity (0.4 W/m·K) at low filler loadings (45 wt %) compared to other TIM solutions (>45 wt %). Additionally, the adhesion of the material was found to be ∼7 times greater at lower temperatures (25 °C) and ∼2 times greater at higher temperatures (120 °C) than commercially available TIMs.

  8. Thermal properties of composite materials with a complex fractal structure

    Science.gov (United States)

    Cervantes-Álvarez, F.; Reyes-Salgado, J. J.; Dossetti, V.; Carrillo, J. L.

    2014-06-01

    In this work, we report the thermal characterization of platelike composite samples made of polyester resin and magnetite inclusions. By means of photoacoustic spectroscopy and thermal relaxation, the thermal diffusivity, conductivity and volumetric heat capacity of the samples were experimentally measured. The volume fraction of the inclusions was systematically varied in order to study the changes in the effective thermal conductivity of the composites. For some samples, a static magnetic field was applied during the polymerization process, resulting in anisotropic inclusion distributions. Our results show a decrease in the thermal conductivity of some of the anisotropic samples, compared to the isotropic randomly distributed ones. Our analysis indicates that the development of elongated inclusion structures leads to the formation of magnetite and resin domains, causing this effect. We correlate the complexity of the inclusion structure with the observed thermal response through a multifractal and lacunarity analysis. All the experimental data are contrasted with the well known Maxwell-Garnett effective media approximation for composite materials.

  9. Thermal Stress Effect on Density Changes of Hemp Hurds Composites

    Science.gov (United States)

    Schwarzova, Ivana; Cigasova, Julia; Stevulova, Nadezda

    2016-12-01

    The aim of this article is to study the behavior of prepared biocomposites based on hemp hurds as a filling agent in composite system. In addition to the filler and water, an alternative binder, called MgO-cement was used. For this objective were prepared three types of samples; samples based on untreated hemp hurds as a referential material and samples based on chemically (with NaOH solution) and physically (by ultrasonic procedure) treated hemp hurds. The thermal stress effect on bulk density changes of hemp hurds composites was monitored. Gradual increase in temperature led to composites density reduction of 30-40 %. This process is connected with mass loss of the adsorbed moisture and physically bound water and also with degradation of organic compounds present in hemp hurds aggregates such as pectin, hemicelluloses and cellulose. Therefore the changes in the chemical composition of treated hemp hurds in comparison to original sample and its thermal decomposition were also studied.

  10. Thin Film Polymer Composite Scintillators for Thermal Neutron Detection

    Directory of Open Access Journals (Sweden)

    Andrew N. Mabe

    2013-01-01

    Full Text Available Thin film polystyrene composite scintillators containing LiF6 and organic fluors have been fabricated and tested as thermal neutron detectors. Varying fluorescence emission intensities for different compositions are interpreted in terms of the Beer-Lambert law and indicate that the sensitivity of fluorescent sensors can be improved by incorporating transparent particles with refractive index different than that of the polymer matrix. Compositions and thicknesses were varied to optimize the fluorescence and thermal neutron response and to reduce gamma-ray sensitivity. Neutron detection efficiency and neutron/gamma-ray discrimination are reported herein as functions of composition and thickness. Gamma-ray sensitivity is affected largely by changing thickness and unaffected by the amount of LiF6 in the film. The best neutron/gamma-ray discrimination characteristics are obtained for film thicknesses in the range 25–150 μm.

  11. Preparation and performance of novel thermal stable composite nanofiltration membrane

    Institute of Scientific and Technical Information of China (English)

    Chunrui WU; Shouhai ZHANG; Fajie YANG; Chun YAN; Xigao JIAN

    2008-01-01

    The novel thermal stable composite nanofiltra-tion membranes were prepared through the interfacial polymerization of piperazine and trimesoyl chloride on the poly (phthalazinone ether) ultrafiltration substrate. The effects of polymerization and testing conditions on membrane performance were studied. The surface morphologies of the substrate and the composite mem-branes were observed by means of scanning electron microscopy (SEM) and atomic force microscopy (AFM). The separation properties of membranes for dyes and salts were tested. The composite membranes show good ther-mal stability. The rejection for Na2SO4 was kept over 96%, 1.0 MPa and 80℃. When tested at 1.0 MPa and 60℃, the rejection of the composite membrane for dyes was kept at the rejection for NaCl was lower than 20%.

  12. Microlaminate composites: An alternate approach to thermal barrier coatings

    Science.gov (United States)

    Bunshah, R. F.; Deshpandey, C. V.; Obrien, B. P.

    1985-01-01

    Ceramic thermal barrier coatings suffer from a major drawback, i.e., brittle behavior. An alternate approach is microlaminate composite coatings consisting of alternate layers of metal and oxide. As the thickness of the individual laminae decrease while keeping the total thickness of the coating constant, the thermal conductivity drops markedly. Data on the Fe-Cu system will be presented. A model is proposed for an MCrAlY-Al2O3 microlaminate coating for thermal barriers. The methods of fabrication will also be discussed.

  13. Thermal Oxidation Resistance of Rare Earth-Containing Composite Elastomer

    Institute of Scientific and Technical Information of China (English)

    邱关明; 张明; 周兰香; 中北里志; 井上真一; 冈本弘

    2001-01-01

    The rare earth-containing composite elastomer was obtained by the reaction of vinyl pyridine-SBR (PSBR) latex with rare earth alkoxides, and its thermal oxidation resistance was studied. After aging test, it is found that its retention rate of mechanical properties is far higher than that of the control sample. The results of thermogravimetric analysis show that its thermal-decomposing temperature rises largely. The analysis of oxidation mechanisms indicates that the main reasons for thermal oxidation resistance are that rare earth elements are of the utility to discontinue autoxidation chain reaction and that the formed complex structure has steric hindrance effect on oxidation.

  14. Thermally stable polymer-ceramic composites for microwave antenna applications

    Institute of Scientific and Technical Information of China (English)

    Li ZHANG; Jie ZHANG; Zhenxing YUE; Longtu LI

    2016-01-01

    Polymer-ceramic composites were prepared by twin screw melt extrusion with high-density polyethylene (HDPE) as the matrix and polystyrene-coated BaO-Nd2O3-TiO2 (BNT) ceramics as the filling material.Interestingly,the incorporation of polystyrene (PS) by the coating route could significantly improve the thermal behaviors of the composites (HDPE-PS/BNT),besides the temperature stability of dielectric properties and thermal displacement.The microwave dielectric properties of the composites were investigated systematically.The results indicated that,as the volume fraction of BNT ceramic particles increased from 10 to 50 vol% in the composites,the dielectric constant increased from 3.54 (9.23 GHz) to 13.14 (7.20 GHz),which can be beneficial for the miniaturization of microwave devices;the dielectric loss tangent was relatively low (0.0003-0.0012);more importantly,the ratio of PS to HDPE increased accordingly,making the composite containing 50 vol% BNT ceramics have a low value of temperature coefficient of resonant frequency (τf =-11.2 ppm/℃) from-20 to 60 ℃.The GPS microstrip antennas were therefore designed and prepared from the HDPE-PS/BNT composites.They possessed good thermal stability (τf=23.6 ppm/℃) over a temperature range of-20 to 60 ℃,promising to meet the requirements of practical antenna applications.

  15. The Origin of High Thermal Conductivity and Ultralow Thermal Expansion in Copper-Graphite Composites.

    Science.gov (United States)

    Firkowska, Izabela; Boden, André; Boerner, Benji; Reich, Stephanie

    2015-07-08

    We developed a nanocomposite with highly aligned graphite platelets in a copper matrix. Spark plasma sintering ensured an excellent copper-graphite interface for transmitting heat and stress. The resulting composite has superior thermal conductivity (500 W m(-1) K(-1), 140% of copper), which is in excellent agreement with modeling based on the effective medium approximation. The thermal expansion perpendicular to the graphite platelets drops dramatically from ∼20 ppm K(-1) for graphite and copper separately to 2 ppm K(-1) for the combined structure. We show that this originates from the layered, highly anisotropic structure of graphite combined with residual stress under ambient conditions, that is, strain-engineering of the thermal expansion. Combining excellent thermal conductivity with ultralow thermal expansion results in ideal materials for heat sinks and other devices for thermal management.

  16. Measurement and model on thermal properties of sintered diamond composites

    Energy Technology Data Exchange (ETDEWEB)

    Moussa, Tala, E-mail: Tala.moussa@univ-nantes.fr [Laboratoire de Thermocinetique UMR CNRS 6607, Polytech, Universite de nantes, BP 50609, rue Christian Pauc, 44306 Nantes (France); Garnier, Bertrand; Peerhossaini, Hassan [Laboratoire de Thermocinetique UMR CNRS 6607, Polytech, Universite de nantes, BP 50609, rue Christian Pauc, 44306 Nantes (France)

    2013-02-25

    Highlights: Black-Right-Pointing-Pointer Thermal properties of sintered diamond used for grinding is studied. Black-Right-Pointing-Pointer Flash method with infrared temperature measurement is used to investigate. Black-Right-Pointing-Pointer Thermal conductivity increases with the amount of diamond. Black-Right-Pointing-Pointer It is very sensitive to binder conductivity. Black-Right-Pointing-Pointer Results agree with models assuming imperfect contact between matrix and particles. - Abstract: A prelude to the thermal management of grinding processes is measurement of the thermal properties of working materials. Indeed, tool materials must be chosen not only for their mechanical properties (abrasion performance, lifetime Horizontal-Ellipsis ) but also for thermal concerns (thermal conductivity) for efficient cooling that avoids excessive temperatures in the tool and workpiece. Sintered diamond is currently used for grinding tools since it yields higher performances and longer lifetimes than conventional materials (mineral or silicon carbide abrasives), but its thermal properties are not yet well known. Here the thermal conductivity, heat capacity and density of sintered diamond are measured as functions of the diamond content in composites and for two types of metallic binders: hard tungsten-based and soft cobalt-based binders. The measurement technique for thermal conductivity is derived from the flash method. After pulse heating, the temperature of the rear of the sample is measured with a noncontact method (infrared camera). A parameter estimation method associated with a three-layer nonstationary thermal model is used to obtain sample thermal conductivity, heat transfer coefficient and absorbed energy. With the hard metallic binder, the thermal conductivity of sintered diamond increased by up to 64% for a diamond content increasing from 0 to 25%. The increase is much less for the soft binder: 35% for diamond volumes up to 25%. In addition, experimental data

  17. Thermal diffusivity mapping of 4D carbon-carbon composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, H.; Dinwiddie, R.B.

    1997-03-01

    High resolution, 2-D thermal diffusivity maps of carbon-carbon composites were obtained by a state-of-the-art infrared thermal imaging system. Unlike the traditional single-point IR detector used for thermal diffusivity measurements, the IR camera is capable of capturing images in its 256 x 256 pixel Focal Plane Array detector in a snap-shot mode. The camera takes up to 200 images at a rate of 120 frames/second. The temperature resolution of the Ir camera is 0.015 C and the spatial resolution is 20 {micro}m. Thermal diffusivity was calculated for each pixel. Four-direction carbon-carbon composites were used for the thermal diffusivity mapping study. The fiber bundles along the heat flow direction were found to have 25% higher diffusivity values than the surrounding matrix. The diffusivity map also showed detailed local variations in diffusivity which were impossible to measure using a single-point detector. Accurate diffusivity maps are very important to the design of composite materials.

  18. Thermal expansion of an epoxy-glass microsphere composite

    Science.gov (United States)

    Price, H. L.; Burks, H. D.

    1977-01-01

    The thermal expansion of a composite of epoxy (diglycidyl ether of bisphenol A) and solid glass microspheres was investigated. The microspheres had surfaces which were either untreated or treated with a silicone release agent, an epoxy coupling agent, or a general purpose silane coupling agent. Both room temperature (about 300 K) and elevated temperature (about 475 K) cures were used for the epoxy. Two microsphere size ranges were used, about 50 microns, which is applicable in filled moldings, and about 125 microns, which is applicable as bond line spacers. The thermal expansion of the composites was measured from 300 to 350 K or from 300 to 500 K, depending on the epoxy cure temperature. Measurements were made on composites containing up to .6 volume fraction microspheres. Two predictive models, which required only the values of thermal expansion of the polymer and glass and their specific gravities, were tested against the experimental data. A finite element analysis was made of the thermal strain of a composite cell containing a single microsphere surrounded by a finite-thickness interface.

  19. Thermal Properties of Polyimide Composites with Nanostructured Silicon Carbide

    Directory of Open Access Journals (Sweden)

    Alyona Igorevna Wozniak

    2016-12-01

    Full Text Available A series of polyimide composites reinforced with different loadings of silicon carbide (SiC nanoparticles are prepared by in-situ polymerization technique. The polyimide (PI matrix resin is derived from 4,4’-oxydianiline (4,4’-ODA and pyromelliticdianhydride (PMDA. The dispersions of SiC nanoparticles are prepared via ultrasonic irradiation or mechanical homogenization. In this method, the SiC nanoparticles are dispersed in diamine solution followed by polymerization with dianhydride. The composites obtained under sonication were found to have lower thermal properties than composites prepared under homogenization.

  20. Bulk thermal conductivity of composites with spherical inclusions

    Science.gov (United States)

    Sangani, A. S.; Yao, C.

    1988-03-01

    The problem of determining the bulk or effective thermal conductivity of a two-phase composite material whose unit cells contain N(N>1) spherical particles of thermal conductivity αk suspended in a medium of thermal conductivity k has been treated by extending an earlier analysis of McPhedran and Milton [Appl. Phys. A 26, 207 (1981)] who considered the case N=1. The technique is applied to computer-generated two-phase composites with N=16 whose radial distribution functions approximately satisfy the Percus-Yevick equation. The results, which are presented for a wide range of α and φ (the volume fraction of the spheres), are shown to be in good agreement with the experimental values of conductivity of fluidized beds reported by Turner [Chem. Eng. Sci. 31, 487 (1976)].

  1. Copper-based conductive composites with tailored thermal expansion.

    Science.gov (United States)

    Della Gaspera, Enrico; Tucker, Ryan; Star, Kurt; Lan, Esther H; Ju, Yongho Sungtaek; Dunn, Bruce

    2013-11-13

    We have devised a moderate temperature hot-pressing route for preparing metal-matrix composites which possess tunable thermal expansion coefficients in combination with high electrical and thermal conductivities. The composites are based on incorporating ZrW2O8, a material with a negative coefficient of thermal expansion (CTE), within a continuous copper matrix. The ZrW2O8 enables us to tune the CTE in a predictable manner, while the copper phase is responsible for the electrical and thermal conductivity properties. An important consideration in the processing of these materials is to avoid the decomposition of the ZrW2O8 phase. This is accomplished by using relatively mild hot-pressing conditions of 500 °C for 1 h at 40 MPa. To ensure that these conditions enable sintering of the copper, we developed a synthesis route for the preparation of Cu nanoparticles (NPs) based on the reduction of a common copper salt in aqueous solution in the presence of a size control agent. Upon hot pressing these nanoparticles at 500 °C, we are able to achieve 92-93% of the theoretical density of copper. The resulting materials exhibit a CTE which can be tuned between the value of pure copper (16.5 ppm/°C) and less than 1 ppm/°C. Thus, by adjusting the relative amount of the two components, the properties of the composite can be designed so that a material with high electrical conductivity and a CTE that matches the relatively low CTE values of semiconductor or thermoelectric materials can be achieved. This unique combination of electrical and thermal properties enables these Cu-based metal-matrix composites to be used as electrical contacts to a variety of semiconductor and thermoelectric devices which offer stable operation under thermal cycling conditions.

  2. Carbon fiber composite characterization in adverse thermal environments.

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-Vasquez, Sylvia; Brown, Alexander L.; Hubbard, Joshua A.; Ramirez, Ciro J.; Dodd, Amanda B.

    2011-05-01

    The behavior of carbon fiber aircraft composites was studied in adverse thermal environments. The effects of resin composition and fiber orientation were measured in two test configurations: 102 by 127 millimeter (mm) test coupons were irradiated at approximately 22.5 kW/m{sup 2} to measure thermal response, and 102 by 254 mm test coupons were irradiated at approximately 30.7 kW/m{sup 2} to characterize piloted flame spread in the vertically upward direction. Carbon-fiber composite materials with epoxy and bismaleimide resins, and uni-directional and woven fiber orientations, were tested. Bismaleimide samples produced less smoke, and were more resistant to flame spread, as expected for high temperature thermoset resins with characteristically lower heat release rates. All materials lost approximately 20-25% of their mass regardless of resin type, fiber orientation, or test configuration. Woven fiber composites displayed localized smoke jetting whereas uni-directional composites developed cracks parallel to the fibers from which smoke and flames emanated. Swelling and delamination were observed with volumetric expansion on the order of 100% to 200%. The purpose of this work was to provide validation data for SNL's foundational thermal and combustion modeling capabilities.

  3. Lamb Wave Assessment of Fatigue and Thermal Damage in Composites

    Science.gov (United States)

    Seale, Michael D.; Smith, Barry T.; Prosser, W. H.

    2004-01-01

    Among the various techniques available, ultrasonic Lamb waves offer a convenient method of evaluating composite materials. Since the Lamb wave velocity depends on the elastic properties of a structure, an effective tool exists to monitor damage in composites by measuring the velocity of these waves. Lamb wave measurements can propagate over long distances and are sensitive to the desired in-plane elastic properties of the material. This paper describes two studies which monitor fatigue damage and two studies which monitor thermal damage in composites using Lamb waves. In the fatigue studies, the Lamb wave velocity is compared to modulus measurements obtained using strain gage measurements in the first experiment and the velocity is monitored along with the crack density in the second. In the thermal damage studies, one examines samples which were exposed to varying temperatures for a three minute duration and the second includes rapid thermal damage in composites by intense laser beams. In all studies, the Lamb wave velocity is demonstrated to be an excellent method to monitor damage in composites.

  4. Study of Physical Properties of SiCw/Al Composites During Unloaded Thermal Cycling

    Institute of Scientific and Technical Information of China (English)

    ZHAO Xin-ming; TIAN zhi-gang; CHENG hua; ZHU Xiao-gang; CHEN Wen-li

    2004-01-01

    The thermal expansion coefficient of SiCw/Al composites squeeze cast during unloaded thermal cycling was determined and analyzed. The study had shown that the thermal expansion coefficient of SiCw/Al composites reduced greatly with temperature raising. The thermal expansion coefficient of artificial ageing treatment SiCw/Al composites during unloaded thermal cycling reduced gradually, while the thermal expansion coefficient of squeezing SiCw/Al composites increased gradually. In addition, the thermal expansion coefficient of SiCw/Al composites reduced drastically with fiber fraction increasing.

  5. Thermal Conductivity and Erosion Durability of Composite Two-Phase Air Plasma Sprayed Thermal Barrier Coatings

    Science.gov (United States)

    Schmitt, Michael P.; Rai, Amarendra K.; Zhu, Dongming; Dorfman, Mitchell R.; Wolfe, Douglas E.

    2015-01-01

    To enhance efficiency of gas turbines, new thermal barrier coatings (TBCs) must be designed which improve upon the thermal stability limit of 7 wt% yttria stabilized zirconia (7YSZ), approximately 1200 C. This tenant has led to the development of new TBC materials and microstructures capable of improved high temperature performance. This study focused on increasing the erosion durability of cubic zirconia based TBCs, traditionally less durable than the metastable t' zirconia based TBCs. Composite TBC microstructures composed of a low thermal conductivity/high temperature stable cubic Low-k matrix phase and a durable t' Low-k secondary phase were deposited via APS. Monolithic coatings composed of cubic Low-k and t' Low-k were also deposited, in addition to a 7YSZ benchmark. The thermal conductivity and erosion durability were then measured and it was found that both of the Low-k materials have significantly reduced thermal conductivities, with monolithic t' Low-k and cubic Low-k improving upon 7YSZ by approximately 13 and approximately 25%, respectively. The 40 wt% t' Low-k composite (40 wt% t' Low-k - 60 wt% cubic Low-k) showed a approximately 22% reduction in thermal conductivity over 7YSZ, indicating even at high levels, the t' Low-k secondary phase had a minimal impact on thermal in the composite coating. It was observed that a mere 20 wt% t' Low-k phase addition can reduce the erosion of a cubic Low-k matrix phase composite coating by over 37%. Various mixing rules were then investigated to assess this non-linear composite behavior and suggestions were made to further improve erosion durability.

  6. Using lamb waves tomonitor moisture absorption thermally fatigues composite laminates

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jae Sun; Cho, Youn Ho [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of)

    2016-06-15

    Nondestructive evaluation for material health monitoring is important in aerospace industries. Composite laminates are exposed to heat cyclic loading and humid environment depending on flight conditions. Cyclic heat loading and moisture absorption may lead to material degradation such as matrix breaking, debonding, and delamination. In this paper, the moisture absorption ratio was investigated by measuring the Lamb wave velocity. The composite laminates were manufactured and subjected to different thermal aging cycles and moisture absorption. For various conditions of these cycles, not only changes in weight and also ultrasonic wave velocity were measured, and the Lamb wave velocity at various levels of moisture on a carbon-epoxy plate was investigated. Results from the experiment show a linear correlation between moisture absorption ratio and Lamb wave velocity at different thermal fatigue stages. The presented method can be applied as an alternative solution in the online monitoring of composite laminate moisture levels in commercial flights.

  7. Thermal Degradation and Combustion Behavior of Polypropylene/MWCNT Composites

    Science.gov (United States)

    Zaikov, G. E.; Rakhimkulov, A. D.; Lomakin, S. M.; Dubnikova, I. L.; Shchegolikhin, A. N.; Davidov, E. Ya.

    2010-06-01

    Studies of thermal and fire-resistant properties of the polypropylene/multi-walled carbon nanotube composites (PP/MWCNT) prepared by means of melt intercalation are discussed. The sets of the data acquired with the aid of non-isothermal TG experiments have been treated by the model kinetic analysis. The thermal-oxidative degradation behavior of PP/MWCNT and stabilizing effect caused by addition of MWCNT has been investigated by means of TGA and EPR spectroscopy. The results of cone calorimetric tests lead to the conclusion that char formation plays a key role in the mechanism of flame retardation for nanocomposites. This could be explained by the specific antioxidant properties and high thermal conductivity of MWCNT which determine high-performance carbonization during thermal degradation process. Comparative analysis of the flammability characteristics for PP-clay/MWCNT nanocomposites was provided in order to emphasize the specific behavior of the nanocomposites under high-temperature tests.

  8. A composite thermal insulator based on xonotlite and perlite

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    A low cost thermal insulating material can be produced by compounding an active xonotlite slurry, fired-perlite, HOMO PAN fibers and glass fibers. The maximum service temperature of the product is 800℃; linear shrinkage after 800℃(16 h firing is 0.9%; the cold crushing strength is 1.56 MPa; the flexural strength at ambient temperature is 0.81 MPa; the thermal conductivity at ambient temperature (25℃) is 0.056 and 0.128 W/(m@K) at 800℃. The production cost of such a composite is only 1/3 of that of the normal xonotlite thermal insulators. It can substitute the normal xonotlite thermal insulators on most occasions with a similar cost to that of normal perlite products.

  9. Controllable thermal rectification realized in binary phase change composites.

    Science.gov (United States)

    Chen, Renjie; Cui, Yalong; Tian, He; Yao, Ruimin; Liu, Zhenpu; Shu, Yi; Li, Cheng; Yang, Yi; Ren, Tianling; Zhang, Gang; Zou, Ruqiang

    2015-03-09

    Phase transition is a natural phenomenon happened around our daily life, represented by the process from ice to water. While melting and solidifying at a certain temperature, a high heat of fusion is accompanied, classified as the latent heat. Phase change material (PCM) has been widely applied to store and release large amount of energy attributed to the distinctive thermal behavior. Here, with the help of nanoporous materials, we introduce a general strategy to achieve the binary eicosane/PEG4000 stuffed reduced graphene oxide aerogels, which has two ends with different melting points. It's successfully demonstrated this binary PCM composites exhibits thermal rectification characteristic. Partial phase transitions within porous networks instantaneously result in one end of the thermal conductivity saltation at a critical temperature, and therefore switch on or off the thermal rectification with the coefficient up to 1.23. This value can be further raised by adjusting the loading content of PCM. The uniqueness of this device lies in its performance as a normal thermal conductor at low temperature, only exhibiting rectification phenomenon when temperature is higher than a critical value. The stated technology has broad applications for thermal energy control in macroscopic scale such as energy-efficiency building or nanodevice thermal management.

  10. Spark Plasma Sintering of Fuel Cermets for Nuclear Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yang Zhong; Robert C. O' Brien; Steven D. Howe; Nathan D. Jerred; Kristopher Schwinn; Laura Sudderth; Joshua Hundley

    2011-11-01

    The feasibility of the fabrication of tungsten based nuclear fuel cermets via Spark Plasma Sintering (SPS) is investigated in this work. CeO2 is used to simulate fuel loadings of UO2 or Mixed-Oxide (MOX) fuels within tungsten-based cermets due to the similar properties of these materials. This study shows that after a short time sintering, greater than 90 % density can be achieved, which is suitable to possess good strength as well as the ability to contain fission products. The mechanical properties and the densities of the samples are also investigated as functions of the applied pressures during the sintering.

  11. Applications of high thermal conductivity composites to electronics and spacecraft thermal design

    Science.gov (United States)

    Sharp, G. Richard; Loftin, Timothy A.

    1990-01-01

    Recently, high thermal conductivity graphite fiber-reinforced metal matrix composites (MMCs) have become available that can save weight over present methods of heat conduction. Another significant advantage is that these materials can be used without the plumbing and testing complexities that accompany the use of liquid heat pipes. A spinoff of this research was the development of other MMCs as electronic device heat sinks. These use particulates rather than fibers and are formulated to match the coefficient of thermal expansion of electronic substrates in order to alleviate thermally induced stresses. The development of both types of these materials as viable weight-saving substitutes for the traditional methods of thermal control for electronics packaging and also for spacecraft thermal control applications are the subjects of this report.

  12. High Thermal Conductivity Carbon Nanomaterials for Improved Thermal Management in Armament Composites

    Science.gov (United States)

    2017-03-01

    Emission Scanning Electron Microscope operating at 10kV. Carbon fiber (37-800, 30K)/epoxy composites were fabricated with a specialty resin by Zyvex...14. ABSTRACT Carbon nanomaterials such as carbon nanotubes , nanofibers, and graphene have shown tremendous potential as additives for... nanotubes , carbon nanofibers and graphene have been added to polymers and polymer matrix composites in order to study the effect on the thermal

  13. PCM/ graphite foam composite for thermal energy storage device

    Science.gov (United States)

    Guo, C. X.; Ma, X. L.; Yang, L.

    2015-07-01

    Numerical studies are proposed to predict and investigate the thermal characteristics of a thermal storage device consists of graphite foam matrix saturated with phase change material, PCM. The composite (graphite foam matrix saturated with PCM) is prepared by impregnation method under vacuum condition, and then is introduced into a cylindrical shell and tube device while it experiences its heat from an inner tube fluid. The two-dimensional numerical simulation is performed using the volume averaging technique; while the phases change process is modelled using the enthalpy porosity method. A series of numerical calculations have been done in order to analyze the influence of fluid operating conditions on the melting process of the paraffin/graphite foam. The results are given in terms of temperature or liquid fraction time history in paraffin/graphite foam composite, which show that the heat transfer rate of the device is effectively improved due to the high thermal conductivity of graphite foams. Therefore, paraffin/graphite foam composite can be considered as suitable candidates for latent heat thermal energy storage device.

  14. Thermal diffusivity and mechanical properties of polymer matrix composites

    Science.gov (United States)

    Weidenfeller, Bernd; Anhalt, Mathias; Kirchberg, Stefan

    2012-11-01

    Polypropylene-iron-silicon (FeSi) composites with spherical particles and filler content from 0 vol. % to 70 vol. % are prepared by kneading and injection molding. Modulus, crystallinity, and thermal diffusivity of samples are characterized with dynamic mechanical analyzer, differential scanning calorimeter, and laser flash method. Modulus as well as thermal diffusivity of the composites increase with filler fraction while crystallinity is not significantly affected. Measurement values of thermal diffusivity are close to the lower bound of the theoretical Hashin-Shtrikman model. A model interconnectivity shows a poor conductive network of particles. From measurement values of thermal diffusivity, the mean free path length of phonons in the amorphous and crystalline structure of the polymer and in the FeSi particles is estimated to be 0.155 nm, 0.450 nm, and 0.120 nm, respectively. Additionally, the free mean path length of the temperature conduction connected with the electrons in the FeSi particles together with the mean free path in the particle-polymer interface was estimated. The free mean path is approximately 5.5 nm and decreases to 2.5 nm with increasing filler fraction, which is a result of the increasing area of polymer-particle interfaces. A linear dependence of thermal diffusivity with the square root of the modulus independent on the measurement temperature in the range from 300 K to 415 K was found.

  15. Adaptive implicit method for thermal compositional reservoir simulation

    Energy Technology Data Exchange (ETDEWEB)

    Agarwal, A.; Tchelepi, H.A. [Society of Petroleum Engineers, Richardson, TX (United States)]|[Stanford Univ., Palo Alto (United States)

    2008-10-15

    As the global demand for oil increases, thermal enhanced oil recovery techniques are becoming increasingly important. Numerical reservoir simulation of thermal methods such as steam assisted gravity drainage (SAGD) is complex and requires a solution of nonlinear mass and energy conservation equations on a fine reservoir grid. The most currently used technique for solving these equations is the fully IMplicit (FIM) method which is unconditionally stable, allowing for large timesteps in simulation. However, it is computationally expensive. On the other hand, the method known as IMplicit pressure explicit saturations, temperature and compositions (IMPEST) is computationally inexpensive, but it is only conditionally stable and restricts the timestep size. To improve the balance between the timestep size and computational cost, the thermal adaptive IMplicit (TAIM) method uses stability criteria and a switching algorithm, where some simulation variables such as pressure, saturations, temperature, compositions are treated implicitly while others are treated with explicit schemes. This presentation described ongoing research on TAIM with particular reference to thermal displacement processes such as the stability criteria that dictate the maximum allowed timestep size for simulation based on the von Neumann linear stability analysis method; the switching algorithm that adapts labeling of reservoir variables as implicit or explicit as a function of space and time; and, complex physical behaviors such as heat and fluid convection, thermal conduction and compressibility. Key numerical results obtained by enhancing Stanford's General Purpose Research Simulator (GPRS) were also presented along with a list of research challenges. 14 refs., 2 tabs., 11 figs., 1 appendix.

  16. Nanobioceramic Composites: A Study of Mechanical, Morphological, and Thermal Properties

    Directory of Open Access Journals (Sweden)

    Sivabalan Sasthiryar

    2013-12-01

    Full Text Available The aim of this study was to explore the incorporation of biomass carbon nanofillers (CNF into advanced ceramic. Biomass from bamboo, bagasse (remains of sugarcane after pressing, and oil palm ash was used as the predecessor for producing carbon black nanofillers. Furnace pyrolysis was carried out at 1000 °C and was followed by ball-mill processing to obtain carbon nanofillers in the range of 50 nm to 100 nm. CNFs were added to alumina in varying weight fractions and the resulting mixture was subjected to vacuum sintering at 1400 °C to produce nanobioceramic composites. The ceramic composites were characterized for mechanical, thermal, and morphological properties. A high-resolution Charge-coupled device (CCD camera was used to study the fracture impact and the failure mechanism. An increase in the loading percentage of CNFs in the alumna decreased the specific gravity, vickers hardness (HV, and fracture toughness values of the composite materials. Furthermore, the thermal conductivity and the thermal stability of the ceramic composite increased as compared to the pristine alumina.

  17. Thermal stresses in composite tubes using complementary virtual work

    Science.gov (United States)

    Hyer, M. W.; Cooper, D. E.

    1988-01-01

    This paper addresses the computation of thermally induced stresses in layered, fiber-reinforced composite tubes subjected to a circumferential gradient. The paper focuses on using the principle of complementary virtual work, in conjunction with a Ritz approximation to the stress field, to study the influence on the predicted stresses of including temperature-dependent material properties. Results indicate that the computed values of stress are sensitive to the temperature dependence of the matrix-direction compliance and matrix-direction thermal expansion in the plane of the lamina. There is less sensitivity to the temperature dependence of the other material properties.

  18. Thermal-vacuum effects on polymer matrix composite materials

    Science.gov (United States)

    Tennyson, R. C.; Mabson, G. E.

    1991-01-01

    Results are presented on the thermal-vacuum response of a variety of fiber reinforced polymers matrix composites that comprised the UTIAS experiment on the LDEF satellite. Theoretical temperature-time predictions for this experiment are in excellent agreement with test data. Results also show quite clearly the effect of outgassing in the dimensional changes of these materials and the corresponding coefficients of thermal expansion. Finally, comparison with ground-based simulation tests are presented as well. Use of these data for design purposes are also given.

  19. Study of the Ni-NiAl{sub 2}O{sub 4}-YSZ cermet for its possible application as an anode in solid oxide fuel cells

    Energy Technology Data Exchange (ETDEWEB)

    Reyes-Rojas, A [Centro de Investigacion en Materiales Avanzados SC, Miguel de Cervantes 120, Complejo Industrial Chihuahua, Chihuahua (Mexico); Universidad Autonoma del Estado de Mexico, Facultad de Quimica, Toluca (Mexico); Esparza-Ponce, H E [Centro de Investigacion en Materiales Avanzados SC, Miguel de Cervantes 120, Complejo Industrial Chihuahua, Chihuahua (Mexico); Reyes-Gasga, J [Universidad Nacional Autonoma de Mexico, Instituto de Fisica, Mexico DF (Mexico)

    2006-05-17

    Nanocrystalline Ni-NiAl{sub 2}O{sub 4}-YSZ cermet with a possible application as anode in solid oxide fuel cells (SOFCs) has been developed. The powders were prepared by using an alternative solid-state method that includes the use of nickel acetylacetonate as an inorganic precursor to obtain a highly porous material after sintering at 1400 {sup o}C and oxide reduction (NiO -Al{sub 2}O{sub 3}-YSZ {yields} Ni-NiAl{sub 2}O{sub 4}-YSZ) at 800 {sup o}C for 8 h in a tubular reactor furnace using 10% H{sub 2}/N{sub 2}. Eight samples with 45% Ni and 55% Al{sub 2}O{sub 3}-YSZ in concentrations of Al{sub 2}O{sub 3} oxides from 10 to 80 wt% of were mixed to obtain the cermets. The obtained material was compressed using unidirectional axial pressing and calcinations from room temperature to 800 {sup o}C. Good results were registered using a heating rate of 1 {sup o}C min{sup -1} and a special ramp to avoid anode cracking. Thermal expansion, electrical conductivity, and structural characterization by thermo-mechanical analyser (TMA) techniques/methods, the four-point probe method for conductivity, scanning electron microscopy (SEM), x-ray energy dispersive spectroscopy (EDS), x-ray diffraction (XRD), and the Rietveld method were carried out. Cermets in the range 5.5 to 11% Al{sub 2}O{sub 3} present a crystal size around 200 nm. An inversion degree (I) in the NiAl{sub 2}O{sub 4} spinel structure of the cermets Ni-NiAl{sub 2}O{sub 4}-YSZ was found after the sintering and reduction processes. Good electrical conductivity and thermal expansion coefficient were obtained for the cermet with 12 wt% of spinel structure formation.

  20. Influence of characteristics of stabilized zirconia electrolyte on performance of cermet supported tubular SOFCs

    Institute of Scientific and Technical Information of China (English)

    LI Changjiu; LI Chengxin; XING Yazhe; XIE Yingxin; LONG Huiguo

    2006-01-01

    Ni-Al2O3 cermet supported tubular SOFC was fabricated by thermal spraying. Flame-sprayed Al2O3-Ni cermet coating plays dual roles of a support tube and an anode current collector. 4.5mol.% yttria-stabilized zirconia (YSZ) and 10mol.% scandia-stabilized zirconia (ScSZ) coatings were deposited by atmospheric plasma spraying (APS) as the electrolyte in present study. The electrical conductivity of electrolyte was measured using DC method. The post treatment was employed using nitrate solution infiltration to densify APS electrolyte layer for improvement of gas permeability. The electrical conductivity of electrolyte and the performance of single cell were investigated to optimize SOFC performance. The electrical conductivity of the as-sprayed YSZ and ScSZ coating is about 0.03 and 0.07 S·cm-1 at 1000 ℃, respectively. The ohmic polarization significantly influences the performance of SOFC. The maximum output power density at 1000 ℃ increases from 0.47 to 0.76 W·cm-2 as the YSZ electrolyte thickness reduces from 100 μm to 40 μm. Using APS ScSZ coating of about 40 μm as the electrolyte, the test cell presents a maximum power output density of over 0.89 W·m-2 at 1000 ℃.

  1. Composition, structure and properties of sediment thermal springs of Kamchatka

    Science.gov (United States)

    Shanina, Violetta; Smolyakov, Pavel; Parfenov, Oleg

    2016-04-01

    The paper deals with the physical and mechanical properties sediment thermal fields Mutnovsky, Lower Koshelevo and Bannyh (Kamchatka). This multi-component soils, mineral and chemical composition of which depends on the formation factors (pH, temperature, salinity of water, composition and structure of the host volcanic rocks). Samples Lower Koshelevo sediment thermal sources differ in the following composition: smectite, kaolinite, kaolinite-smectite mixed-mineral. Samples of sediment thermal springs Mutnovsky volcano in accordance with the X-ray analysis has the following composition: volcanic glass, crystalline sulfur, plagioclase, smectite, illite-smectite mixed, illite, chlorite, quartz, cristobalite, pyrite, melanterite, kaolinite. Natural moisture content samples of sediment thermal springs from 45 to 121%, hygroscopic moisture content of 1.3 to 3.7%. A large amount of native sulfur (up to 92%) and the presence of amorphous material gives low values of density of solid particles (up to 2.1 g/cm3) samples Mutnovskii thermal field. The values of the density of solids sediment Koshelevo and Bannyh hot springs close to those of the main components of mineral densities (up to 2.6-3.0 g/cm3). The results of the particle size distribution and microaggregate analysis of sediment thermal springs Lower Koshelevo field shows that the predominance observed of particles with a diameter from 0.05 mm to 0.25 mm, the coefficient of soil heterogeneity heterogeneous. In the bottom sediments of the thermal springs of the volcano Mutnovsky poorly traced predominance of one faction. Most prevalent fraction with particle size 0.01 - 0.05 mm. When analyzing the content in the soil microaggregates their content is shifted towards particles with a diameter of 0.25 mm. The contents of a large number of large (1-10 mm), porous rock fragments, due to the deposition of pyroclastic material from the eruptions of the last century. Present in large amounts rounded crystals of native sulfur

  2. The influence of high energy milling and sintering parameters on reactive sintered (Ti, Mo)C–Ni cermets

    Energy Technology Data Exchange (ETDEWEB)

    Jõeleht, Marek, E-mail: marek.joeleht@ttu.ee [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, Tallinn 19086 (Estonia); Pirso, Jüri; Juhani, Kristjan [Department of Materials Engineering, Tallinn University of Technology, Ehitajate tee 5, Tallinn 19086 (Estonia); Viljus, Mart; Traksmaa, Rainer [Materials Research Centre, Tallinn University of Technology, Ehitajate tee 5, Tallinn 19086 (Estonia)

    2015-07-05

    Highlights: • High energy milling and reactive sintering was used to produce (Ti, Mo)C–Ni cermets. • A linear relationship between milling time and oxygen contamination was observed. • TiC grain cores were visible with shorter milling durations. • Optimal milling time was found to be 6 h. • Mechanical properties above 1500 HV10 and 1.1 GPa were obtained. - Abstract: Reactive sintering was used to produce titanium carbide cermets with molybdenum as an alloying element and nickel for binder. High energy attritor mill was used to mill the same composition of Ti, C, Ni and Mo powders with different durations. High energy milling significantly reduces the temperatures at which a series of reactions occurs between metal and carbon during the heating. A two-step sintering cycle was used with vacuum and argon gas isostatic pressure as sintering atmospheres. Dense (Ti, Mo)C–17 wt%Ni cermets were obtained with mechanical properties above 1500 HV10 and 1.1 GPa. The optimum milling duration was found to be 6 h of milling with the available attritor. The powders were investigated with SEM, XRD and by oxygen/nitrogen analysis. The materials were characterised by density, Vicker’s hardness and transverse rupture strength were studied.

  3. Low temperature thermal properties of composite insulation systems

    Science.gov (United States)

    Fabian, P. E.; Bauer-McDaniel, T. S.; Reed, R. P.

    The thermal contraction and thermal conductivity of candidate composite insulation systems for the International Thermonuclear Experimental Reactor toroidal field coils were measured from 295 to 4 K. Matrix materials consisted of a diglycidyl ether of bisphenol-A epoxy suitable for vacuum impregnation, a tetrafunctional epoxy suitable for pre-impregnation, a polyimide system produced by a high-pressure laminating process, and a bismaleimide system. These matrix materials were combined with S-2 glass fabric and various barrier systems, such as ceramic and organic coatings, polyimide film and mica/glass. Thermal contraction was measured by the strain gauge method in which strain gauges are attached directly to the specimen. The thermal contraction in the through-thickness direction was different at 4 K for each resin system and changed slightly with the addition of electrical barriers. The thermal conductivity of the materials, with and without the electrical barriers, was similar at 4 K, but more distinctive at higher temperatures. The systems with the ceramic coatings exhibited the highest thermal conductivities at all temperatures.

  4. Thermal Decomposition of Copper Ore Concentrate and Polyethylene Composites

    Science.gov (United States)

    Szyszka, Danuta; Wieckowska, Jadwiga

    2016-10-01

    Thermal analyses (TGA and DTA) of the composite, comprised of 10% polyethylene (PE) scrap and 90% copper ore concentrate, enabled determination of the temperature range and decomposition degree of the organic matters in argon atmosphere. Products of pyrolysis were qualitatively and quantitatively determined. The results were compared to those obtained for products of pyrolysis of the composite in air. Products of pyrolysis were identified by means of the gas chromatography (GC) method alone or supported with results of mass spectrometry analyses (GC-MS).

  5. FTIR characterization of thermally cycled PMR-15 composites

    Science.gov (United States)

    Young, Philip R.; Chang, A. C.

    1988-01-01

    Chemical characterization results are presented for a variety of PMR-15/graphite composites, differentiated according to prepreg types and cure cycles, which were subjected to 1000 thermal cycles between 0 and 450 F. Fourier transform IR spectroscopy was used in conjunction with diffuse reflectance sampling to examine whether changes in the matrix resin chemistry due to environmental exposure may have contributed to microcracking. Analysis based on compound spectra revealed behavior associated with the oxidation of methylene groups to carbonyl groups on the composite surface; evidence of crosslinking also emerged, although the two phenomena do not appear to be related.

  6. Thermal X-ray composites as an effect of projection

    CERN Document Server

    Petruk, O

    2000-01-01

    The new possibility to explain the nature of the thermal X-ray composites as projection effect of 2- or 3-dimensional shell-like supernova remnants (SNRs) evolved in a nonuniform medium is proposed. X-ray and radio morphologies as well as basic theoretical features of such an SNR and surrounding medium are considered. It is shown that the theoretical properties of the shell-like SNR evolved at the edge of molecular cloud with gradient of ambient density along the line of sight correspond to observed properties of the thermal X-ray composites very well. So, at least a part of the objects from the class may be interpreted in the frame of the considered effect.

  7. A new model for analysing thermal stress in granular composite

    Institute of Scientific and Technical Information of China (English)

    郑茂盛; 金志浩; 浩宏奇

    1995-01-01

    A double embedding model of inletting reinforcement grain and hollow matrix ball into the effective media of the particulate-reinforced composite is advanced. And with this model the distributions of thermal stress in different phases of the composite during cooling are studied. Various expressions for predicting elastic and elastoplastic thermal stresses are derived. It is found that the reinforcement suffers compressive hydrostatic stress and the hydrostatic stress in matrix zone is a tensile one when temperature decreases; when temperature further decreases, yield area in matrix forms; when the volume fraction of reinforcement is enlarged, compressive stress on grain and tensile hydrostatic stress in matrix zone decrease; the initial temperature difference of the interface of reinforcement and matrix yielding rises, while that for the matrix yielding overall decreases.

  8. Electrical and thermal percolation in carbon nanotube- polymer composites

    OpenAIRE

    Kim, Byung-Wook

    2014-01-01

    Electrical and thermal properties of carbon-nanotube (CNT) /polymer composites were investigated through percolating behavior of conducting fillers in insulating matrix. Synthesis methodology has been found using a blend of solution processing, which was adapted to facilitate uniformly distributed CNTs in polymer matrix and consequently to contribute to percolation. The onset of percolation thresholds depending on aspect ratio of fillers were theoretically estimated by the excluded volume met...

  9. Temperature control of thermal radiation from composite bodies

    Science.gov (United States)

    Jin, Weiliang; Polimeridis, Athanasios G.; Rodriguez, Alejandro W.

    2016-03-01

    We demonstrate that recent advances in nanoscale thermal transport and temperature manipulation can be brought to bear on the problem of tailoring thermal radiation from wavelength-scale composite bodies. We show that such objects—complicated arrangements of phase-change chalcogenide (Ge2Sb2Te5 ) glasses and metals or semiconductors—can be designed to exhibit strong resonances and large temperature gradients, which in turn lead to large and highly directional emission at midinfrared wavelengths. We find that partial directivity depends sensitively on a complicated interplay between shape, material dispersion, and temperature localization within the objects, requiring simultaneous design of the electromagnetic scattering and thermal properties of these structures. Our calculations exploit a recently developed fluctuating-volume current formulation of electromagnetic fluctuations that rigorously captures radiation phenomena in structures with strong temperature and dielectric inhomogeneities, such as those studied here.

  10. A ceramic matrix composite thermal protection system for hypersonic vehicles

    Science.gov (United States)

    Riccitiello, Salvatore R.; Love, Wendell L.; Pitts, William C.

    1993-01-01

    The next generation of hypersonic vehicles (NASP, SSTO) that require reusable thermal protection systems will experience acreage surface temperatures in excess of 1100 C. More important, they will experience a more severe physical environment than the Space Shuttle due to non-pristine launching and landing conditions. As a result, maintenance, inspection, and replacement factors must be more thoroughly incorporated into the design of the TPS. To meet these requirements, an advanced thermal protection system was conceived, designated 'TOPHAT'. This system consists of a toughened outer ceramic matrix composite (CMC) attached to a rigid reusable surface insulator (RSI) which is directly bonded to the surface. The objective of this effort was to evaluate this concept in an aeroconvective environment, to determine the effect of impacts to the CMC material, and to compare the results with existing thermal protection systems.

  11. Nanoengineered thermal materials based on carbon nanotube array composites

    Science.gov (United States)

    Li, Jun (Inventor); Meyyappan, Meyya (Inventor); Dangelo, Carlos (Inventor)

    2010-01-01

    A method for providing for thermal conduction using an array of carbon nanotubes (CNTs). An array of vertically oriented CNTs is grown on a substrate having high thermal conductivity, and interstitial regions between adjacent CNTs in the array are partly or wholly filled with a filler material having a high thermal conductivity so that at least one end of each CNT is exposed. The exposed end of each CNT is pressed against a surface of an object from which heat is to be removed. The CNT-filler composite adjacent to the substrate provides improved mechanical strength to anchor CNTs in place and also serves as a heat spreader to improve diffusion of heat flux from the smaller volume (CNTs) to a larger heat sink.

  12. Structure And Properties Of PVD Coatings Deposited On Cermets

    Directory of Open Access Journals (Sweden)

    Żukowska L.

    2015-06-01

    Full Text Available The main aim of the research is the investigation of the structure and properties of single-layer and gradient coatings of the type (Ti,AlN and Ti(C,N deposited by physical vapour deposition technology (PVD on the cermets substrate.

  13. Research on Wear Behavior of ATC Cermet Material

    Institute of Scientific and Technical Information of China (English)

    ZHULiu; LINGGuo-ping; LIJian; WANGYou-wen

    2004-01-01

    By electroless chemical deposition process, a layer of metal cobalt film was coated on the surface of nano-ceramic powders of Al2O3 and TiC. The mixture of the two kinds of Co-coated power (about 70wt.% Al2O3-Co+30wt.%TiC-Co) was hot-pressed into ATC (Al2O3-TiC-Co8wt% ) cermet samples. The wear test was carried out under dry sliding wear condition by the pin-on-disk rig. The volume-loss of the samples in three sliding pairs, ATC/Steel, ATC/SiC and ATC/artificial diamond (AD) were investigated. The wear morphologies were examined by SEM. The wear-resistance between ATC cermet and Co-cemented WC were compared. The results show that the effect of fracture toughness is better than that of hardness to the wear resistance of high hardness materials. The wear mechanisms of ATC cermet samples were found that abrasion predominated in the wear process. The wear surface of ATC cermet samples became smoother with fine asperities spalling off and the volume loss was decreased.

  14. Research on Wear Behavior of ATC Cermet Material

    Institute of Scientific and Technical Information of China (English)

    ZHU Liu; LING Guo-ping; LI Jian; WANG You-wen

    2004-01-01

    By electroless chemical deposition process, a layer of metal cobalt film was coated on the surface of nano-ceramic powders of Al203 and TiC. The mixture of the two kinds of Co-coated power (about 70wt.%Al2O3-Co+30wt.%TiC-Co) was hot-pressed into ATC (Al2O3-TiC-Co8wt%) cermet samples. The wear test was carried out under dry sliding wear condition by the pin-on-disk rig. The volume-loss of the samples in three sliding pairs,ATC/Steel, ATC/SiC and ATC/artificial diamond (AD) were investigated. The wear morphologies were examined by SEM.The wear-resistance between ATC cermet and Co-cemented WC were compared. The results show that the effect of fracture toughness is better than that of hardness to the wear resistance of high hardness materials. The wear mechanisms of ATC cermet samples were found that abrasion predominated in the wear process. The wear surface of ATC cermet samples became smoother with fine asperities spalling off and the volume loss was decreased.

  15. Effect of Yb2O3 doping on the grain boundary of NiFe2O4-10NiO-based cermets after sintering

    Institute of Scientific and Technical Information of China (English)

    Han-bing He

    2015-01-01

    xYb2O3–15(20Ni–Cu)/(85−x)(NiFe2O4–10NiO) (x=0, 0.25, 0.5, 0.75, 1.0, 2.0, and 10.0) cermets for aluminum electrolysis were prepared to investigate the effect of Yb2O3 doping on the grain boundary of the cermets after sintering. The results showed that each interface was very clear and that with increasing Yb2O3 content, most of the Yb was evenly distributed at the grain boundary. Moreover, according to the phase composition and microstructural analysis by X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM/EDX), and electron probe microanalysis (EPMA), YbFeO3 was produced along the grain boundary. The YbFeO3 was concluded to not only have formed from the interaction between the NiFe2O4 or Fe2O3 component and Yb2O3 at the grain boundary of the cermets, but also from the decomposition of NiFe2O4 into NiO and Fe2O3 and the subsequent reaction of Fe2O3 with Yb2O3. Thus, the pro-duction of YbFeO3 resulted in a cermet with high relative density, good electrical conductivity, and good corrosion resistance.

  16. Techniques for Reducing Thermal Contact Resistance in Steady-State Thermal Conductivity Measurements on Polymer Composites

    Science.gov (United States)

    Stacey, C.; Simpkin, A. J.; Jarrett, R. N.

    2016-11-01

    The National Physical Laboratory (NPL) has developed a new variation on the established guarded hot plate technique for steady-state measurements of thermal conductivity. This new guarded hot plate has been specifically designed for making measurements on specimens with a thickness that is practical for advanced industrial composite materials and applications. During the development of this new guarded hot plate, NPL carried out an experimental investigation into methods for minimising the thermal contact resistance between the test specimen and the plates of the apparatus. This experimental investigation included tests on different thermal interface materials for use in another NPL facility based on a commercial guarded heat flow meter apparatus conforming to standard ASTM E1530-11. The results show the effect of applying different quantities of the type of heat transfer compound suggested in ASTM E1530-11 (clause 10.7.3) and also the effect on thermal resistance of alternative types of thermal interface products. The optimum quantities of two silicone greases were determined, and a silicone grease filled with copper was found to offer the best combination of repeatability, small hysteresis effect and a low thermal contact resistance. However, two products based on a textured indium foil and pyrolytic graphite sheet were found to offer similar or better reductions in thermal contact resistance, but with quicker, easier application and the advantages of protecting the apparatus plates from damage and being useable with specimen materials that would otherwise absorb silicone grease.

  17. Advanced phase change composite by thermally annealed defect-free graphene for thermal energy storage.

    Science.gov (United States)

    Xin, Guoqing; Sun, Hongtao; Scott, Spencer Michael; Yao, Tiankai; Lu, Fengyuan; Shao, Dali; Hu, Tao; Wang, Gongkai; Ran, Guang; Lian, Jie

    2014-09-10

    Organic phase change materials (PCMs) have been utilized as latent heat energy storage and release media for effective thermal management. A major challenge exists for organic PCMs in which their low thermal conductivity leads to a slow transient temperature response and reduced heat transfer efficiency. In this work, 2D thermally annealed defect-free graphene sheets (GSs) can be obtained upon high temperature annealing in removing defects and oxygen functional groups. As a result of greatly reduced phonon scattering centers for thermal transport, the incorporation of ultralight weight and defect free graphene applied as nanoscale additives into a phase change composite (PCC) drastically improve thermal conductivity and meanwhile minimize the reduction of heat of fusion. A high thermal conductivity of the defect-free graphene-PCC can be achieved up to 3.55 W/(m K) at a 10 wt % graphene loading. This represents an enhancement of over 600% as compared to pristine graphene-PCC without annealing at a comparable loading, and a 16-fold enhancement than the pure PCM (1-octadecanol). The defect-free graphene-PCC displays rapid temperature response and superior heat transfer capability as compared to the pristine graphene-PCC or pure PCM, enabling transformational thermal energy storage and management.

  18. Effects of thermal metamorphism on compositions of lunar spinels

    Science.gov (United States)

    Misra, K. C.; Taylor, L. A.

    1977-01-01

    The reported study represents an attempt to evaluate experimentally the compositional and textural changes that are likely to be observed in the Fe-Ti-Cr spinels of lunar igneous rocks by subsequent thermal metamorphism. The Apollo 12 igneous rock, 12018,43, was chosen for this investigation because an earlier study of another fraction of this rock by El Goresy et al. (1971) has reported an almost continuous trend of spinel compositions between Cr-Ulvoespinel and Ti-chromite. The nature of the compositional changes in the heated spinels (and ilmenites) is found to be such that the changes cannot be explained by intragranular adjustments alone. In the heated sample, pyroxene grains adjacent to the high-Ti spinels show a decrease in FeO, and an increase in MgO and Al2O3 at the interface. This may account for the MgO depletion and a part of the FeO enrichment in the high-Ti spinels. It is believed that the heating experiment demonstrates that thermal metamorphism of lunar basalts is likely to modify the compositions of their preexisting spinels (and ilmenites).

  19. Thermal Protective Coating for High Temperature Polymer Composites

    Science.gov (United States)

    Barron, Andrew R.

    1999-01-01

    The central theme of this research is the application of carboxylate-alumoxane nanoparticles as precursors to thermally protective coatings for high temperature polymer composites. In addition, we will investigate the application of carboxylate-alumoxane nanoparticle as a component to polymer composites. The objective of this research was the high temperature protection of polymer composites via novel chemistry. The significance of this research is the development of a low cost and highly flexible synthetic methodology, with a compatible processing technique, for the fabrication of high temperature polymer composites. We proposed to accomplish this broad goal through the use of a class of ceramic precursor material, alumoxanes. Alumoxanes are nano-particles with a boehmite-like structure and an organic periphery. The technical goals of this program are to prepare and evaluate water soluble carboxylate-alumoxane for the preparation of ceramic coatings on polymer substrates. Our proposed approach is attractive since proof of concept has been demonstrated under the NRA 96-LeRC-1 Technology for Advanced High Temperature Gas Turbine Engines, HITEMP Program. For example, carbon and Kevlar(tm) fibers and matting have been successfully coated with ceramic thermally protective layers.

  20. Thermal Stress Effect on Density Changes of Hemp Hurds Composites

    Directory of Open Access Journals (Sweden)

    Schwarzova Ivana

    2016-12-01

    Full Text Available The aim of this article is to study the behavior of prepared biocomposites based on hemp hurds as a filling agent in composite system. In addition to the filler and water, an alternative binder, called MgO-cement was used. For this objective were prepared three types of samples; samples based on untreated hemp hurds as a referential material and samples based on chemically (with NaOH solution and physically (by ultrasonic procedure treated hemp hurds. The thermal stress effect on bulk density changes of hemp hurds composites was monitored. Gradual increase in temperature led to composites density reduction of 30-40 %. This process is connected with mass loss of the adsorbed moisture and physically bound water and also with degradation of organic compounds present in hemp hurds aggregates such as pectin, hemicelluloses and cellulose. Therefore the changes in the chemical composition of treated hemp hurds in comparison to original sample and its thermal decomposition were also studied.

  1. Thermal characterization of magnetically aligned carbonyl iron/agar composites.

    Science.gov (United States)

    Diaz-Bleis, D; Vales-Pinzón, C; Freile-Pelegrín, Y; Alvarado-Gil, J J

    2014-01-01

    Composites of magnetic particles into polymeric matrices have received increasing research interest due to their capacity to respond to external magnetic or electromagnetic fields. In this study, agar from Gelidium robustum has been chosen as natural biocompatible polymer to build the matrix of the magnetic carbonyl iron particles (CIP) for their uses in biomedical fields. Heat transfer behavior of the CIP-agar composites containing different concentrations (5, 10, 15, 20, 25 and 30% w/w) of magnetically aligned and non-aligned CIP in the agar matrix was studied using photothermal radiometry (PTR) in the back-propagation emission configuration. The morphology of the CIP-agar composites with aligned and non-aligned CIP under magnetic field was also evaluated by scanning electron microscopy (SEM). The results revealed a dominant effect of CIP concentration over the alignment patterns induced by the magnetic field, which agrees with the behavior of the thermal diffusivity and thermal conductivity. Agar served as a perfect matrix to be used with CIP, and CIP-agar composites magnetically aligned at 20% CIP concentration can be considered as promising 'smart' material for hyperthermia treatments in the biomedical field.

  2. Nanoengineered Thermal Materials Based on Carbon Nanotube Array Composites

    Science.gov (United States)

    Li, Jun; Meyyappan, Meyya; Dangelo, Carols

    2012-01-01

    State-of-the-art integrated circuits (ICs) for microprocessors routinely dissipate power densities on the order of 50 W/cm2. This large power is due to the localized heating of ICs operating at high frequencies and must be managed for future high-frequency microelectronic applications. As the size of components and devices for ICs and other appliances becomes smaller, it becomes more difficult to provide heat dissipation and transport for such components and devices. A thermal conductor for a macro-sized thermal conductor is generally inadequate for use with a microsized component or device, in part due to scaling problems. A method has been developed for providing for thermal conduction using an array of carbon nanotubes (CNTs). An array of vertically oriented CNTs is grown on a substrate having high thermal conductivity, and interstitial regions between adjacent CNTs in the array are partly or wholly filled with a filler material having a high thermal conductivity so that at least one end of each CNT is exposed. The exposed end of each CNT is pressed against a surface of an object from which heat is to be removed. The CNT-filler-composite adjacent to the substrate provides improved mechanical strength to anchor CNTs in place, and also serves as a heat spreader to improve diffusion of heat flux from the smaller volume (CNTs) to a larger heat sink.

  3. Thermal conductivity and multiferroics of electroactive polymers and polymer composites

    Science.gov (United States)

    Jin, Jiezhu

    Electronically conducting polymers and electromechanical polymers are the two important branches of the cutting-edge electroactive polymers. They have shown significant impact on many modern technologies such as flat panel display, energy transport, energy conversion, sensors and actuators. To utilize conducting polymers in microelectronics, optoelectronics and thermoelectrics, it is necessary to have a comprehensive study of their thermal conductivity since thermal conductivity is a fundamental materials property that is particularly important and sometimes a determining factor of the device performance. For electromechanical polymers, larger piezoelectric effect will contribute to the improvement of magnetoelectric (ME) coupling efficiency in their multiferroic composites. This dissertation is devoted to characterizing electronically conducting polymers for their electrical and thermal conductivity, and developing new classes of electromechanical polymers and strain-mediated electromechanical polymer-based multiferroic ME composites. Conducting polymers opened up new possibilities for devices combining novel electrical and thermal properties, but there has been limited understanding of the length-scale effect of the electrical and thermal conductivity, and the mechanism underlying the electricity and heat transport behavior. In this dissertation, the analytical model and experimental technique are presented to measure the in-plane thermal conductivity of polyaniline thin films. For camphorsulfonic acid doped polyaniline patterned on silicon oxide/silicon substrate using photolithography and reactive ion etching, the thermal conductivity of the film with thickness of 20 nm is measured to be 0.0406 W/m˙K, which significantly deviates from their bulk (> 0.26 W/m˙K). The size effect on thermal conductivity at this scale is attributed to the significant phonon boundary scattering. When the film goes up to 130 nm thick, the thermal conductivity increases to 0.166 W

  4. Atomistic Modeling of Thermal Conductivity of Epoxy Nanotube Composites

    Science.gov (United States)

    Fasanella, Nicholas A.; Sundararaghavan, Veera

    2016-05-01

    The Green-Kubo method was used to investigate the thermal conductivity as a function of temperature for epoxy/single wall carbon nanotube (SWNT) nanocomposites. An epoxy network of DGEBA-DDS was built using the `dendrimer' growth approach, and conductivity was computed by taking into account long-range Coulombic forces via a k-space approach. Thermal conductivity was calculated in the direction perpendicular to, and along the SWNT axis for functionalized and pristine SWNT/epoxy nanocomposites. Inefficient phonon transport at the ends of nanotubes is an important factor in the thermal conductivity of the nanocomposites, and for this reason discontinuous nanotubes were modeled in addition to long nanotubes. The thermal conductivity of the long, pristine SWNT/epoxy system is equivalent to that of an isolated SWNT along its axis, but there was a 27% reduction perpendicular to the nanotube axis. The functionalized, long SWNT/epoxy system had a very large increase in thermal conductivity along the nanotube axis (~700%), as well as the directions perpendicular to the nanotube (64%). The discontinuous nanotubes displayed an increased thermal conductivity along the SWNT axis compared to neat epoxy (103-115% for the pristine SWNT/epoxy, and 91-103% for functionalized SWNT/epoxy system). The functionalized system also showed a 42% improvement perpendicular to the nanotube, while the pristine SWNT/epoxy system had no improvement over epoxy. The thermal conductivity tensor is averaged over all possible orientations to see the effects of randomly orientated nanotubes, and allow for experimental comparison. Excellent agreement is seen for the discontinuous, pristine SWNT/epoxy nanocomposite. These simulations demonstrate there exists a threshold of the SWNT length where the best improvement for a composite system with randomly oriented nanotubes would transition from pristine SWNTs to functionalized SWNTs.

  5. Preparation and thermal properties of chitosan/bentonite composite beads

    Directory of Open Access Journals (Sweden)

    Teofilović Vesna

    2014-01-01

    Full Text Available Due to their biodegradable and nontoxic nature, biopolymer composites are often used as remarkable adsorbents in treatment of wastewater. In this study chitosan/bentonite composite beads were obtained by addition of clay into the polymer using solution process. Before the composite preparation, bentonite was modified with surfactant cetyltrimethyl ammonium bromide (CTAB. The morphology of beads was examined by scanning electron microscopy (SEM. Thermal properties of the composite beads were studied by simultaneous thermogravimetry coupled with differential scanning calorimetry (SDT and differential scanning calorimetry (DSC. TG results showed that the complex decomposition mechanism of the composites depends on the preparation procedure. It was observed that the concentration of NaOH used for composites precipitation affects the final structure of beads. The influence of preparation procedure on the glass transition temperature Tg of chitosan/bentonite samples was not found (Tg values for all samples were about 144 °C. [Projekat Ministarstva nauke Republike Srbije, br. III45022 and ON172014 and Provincial Secretariat of Vojvodina for Science and Technological Development 114-451-2396/2011-01.

  6. Analysis of the thermal properties of nanomodified epoxy composite

    Directory of Open Access Journals (Sweden)

    FOMIN Nikolay Egorovich

    2014-02-01

    Full Text Available The paper presents the results of experimental research of epoxy composites modified by nanoparticles. The results were obtained by the method of thermogravimetric analysis. The dependences between the intensity of the processes of thermal degradation in the air and technological factors and content of nanoparticles have been determined. The optimal concentration of 5 types of nanomodifiers besed on carbon nanoclusters adducts, which are functionalized carbon compounds has been revealed. The obvious advantage of these modifiers is their high solubility in polar solvents, that makes the use of these modifiers easier and allows disusing the additional sonication. Investigation of thermooxidation processes of modified epoxy resins was performed in a dynamic mode using TGA/SDTA851e module of STARe System in the temperature range 25÷800⁰C in air atmosphere with simultaneous removal of the gaseous decomposition products. Aluminum oxide (Al₂O₃ was used as the etalon, the temperature speed set was 10 deg./min. It was found out that the process of thermal degradation consists of two stages. The first step is characterized by the main oxidative degradation of polymer and the loss of up to 80% of the original sample weight, the second step is accompanied by the further oxidative decomposition of epoxy composite related to the carbon skeleton destruction. It was proved experimentally that injection of modifiers changes thermal-oxidative decomposition processes and also changes specific energy of epoxy composite according to the type and concentration of nanomodifier. It was shown that the injection of optimal amounts of modifier allows increase of the thermal and energy characteristics, and as a result, the durability of epoxy coatings exposed to aggressive climatic factors.

  7. Thermal and compositional structure of the upper mantle

    Science.gov (United States)

    Gilbert, Hersh Joseph

    Constraints for models of the convective, thermal, and mineralogical structure within the mantle depend heavily on seismic observations of the deep, and otherwise inaccessible, Earth. Studies presented within this dissertation focus primarily on the upper mantle discontinuities that bound the transition zone between the upper and lower mantle at the nominal depths of 410 and 660 km. These discontinuities are attributed to phase transitions of the mantle mineral olivine to denser configurations. Additionally, they may demark compositional layers within the mantle. This region figures prominently in the convective style of the planet. I address the questions of whether the 660-km discontinuity in some way inhibits flow from crossing between the upper and lower mantle and, more specifically, if it coincides with a compositional barrier in the mantle. Thermal variations associated with warm-rising and cool-sinking material in the mantle produce observable variations in the depths of the discontinuities. If rising or sinking materials cross the entire extent of the mantle, then the transition zone should respond to its associated thermal perturbations in a correlated manner. If instead, convection were divided between the upper and lower mantle, then thermal perturbations in the transition zone need not be spatially correlated. Observations presented in this dissertation display regions in which both the 410- and 660-km discontinuities possess greater than 20 km of peak-to-peak topography that is not correlated between the two. Studying the upper mantle below the western United States, I find no correlation between the upper mantle and the surface tectonics of the region. The topography on both discontinuities in this region is nearly as pronounced as that found where the cold subducting Tonga slab interacts with the upper mantle, suggesting the presence of a similar thermal anomaly. Additionally, amplitudes of the velocity jumps associated with the discontinuities

  8. Thermal properties of poly(3-hydroxybutyrate)/vegetable fiber composites

    Science.gov (United States)

    Vitorino, Maria B. C.; Reul, Lízzia T. A.; Carvalho, Laura H.; Canedo, Eduardo L.

    2015-05-01

    The present work studies the thermal properties of composites of poly(3-hydroxybutyrate) (PHB) - a fully biodegradable semi-crystalline thermo-plastic obtained from renewable resources through low-impact biotechno-logical process, biocompatible and non-toxic - and vegetable fiber from the fruit (coconut) of babassu palm tree. PHB is a highly crystalline resin and this characteristic leads to suboptimal properties in some cases. Consequently, thermal properties, in particular those associated with the crystallization of the matrix, are important to judge the suitability of the compounds for specific applications. PHB/babassu composites with 0-50% load were prepared in an internal mixer. Two different types of babassu fibers with two different particle size ranges were compounded with PHB and test specimens molded by compression. Melting and crystallization behavior were studied by differential scanning calorimetry (DSC) at heating/cooling rates between 2 and 30°C/min. Several parameters, including melting point, crystallization temperature, crystallinity, and rate of crystallization, were estimated as functions of load and heating/cooling rates. Results indicate that fibers do not affect the melting process, but facilitate crystallization from the melt. Crystallization temperatures are 30 to 40°C higher for the compounds compared with the neat resin. However, the amount of fiber added has little effect on crystallinity and the degree of crystallinity is hardly affected by the load. Fiber type and initial particle size do not have a significant effect on thermal properties.

  9. Applications for thermal NDT on advanced composites in aerospace structures

    Science.gov (United States)

    Baughman, Steve R.

    1998-03-01

    Following several years of investigating active thermal imaging techniques, Lockheed Martin Aeronautical Systems Company (LMASC) has introduced a portable, time-dependent thermography (TDT) system into the production inspection environment. Originally pursued as a rapid, non-contacting, nondestructive evaluation (NDE) tool for inspecting large surface areas, the TDT system has proven most useful as a rapid verification tool on advanced composite assemblies. TDT is a relatively new NDE methodology as compared to conventional ultrasonic and radiography testing. SEveral technical issues are being addressed as confidence in the system's capabilities increase. These include inspector training and certification, system sensitivity assessments, and test results interpretation. Starting in 1991, LMASC began a beta-site evaluation of a prototype TDT system developed by the Institute of Manufacturing Research at Wayne State University. This prototype was the forerunner of the current production system, which is offered commercially as a fully integrated thermal NDE system. Applications investigated to data include quality assurance of advanced aerospace composite structures/assemblies for disbonds/voids between skin and core. TDT has a number of advantages over traditional NDT methods. The process of acquiring thermal images is fast, and can decrease inspection time required to locate suspect areas. The system also holds promise for depot level inspections due to its portability. This paper describes a systematic approach to implementing TDT into the production inspection arena.

  10. INFLUENCE OF THERMAL CYCLING ON MICROSTRUCTURE AND THERMAL EXPANSION OF CARBON FIBRES/COPPER COMPOSITES

    Directory of Open Access Journals (Sweden)

    Pavol Štefánik

    2009-06-01

    Full Text Available The preparation of copper matrix reinforced by high modulus carbon fibres (Thornel K1100 as well as the microstructure and dilatation changes during thermocycling is presented.Unidirectional composites with two types of matrix - pure copper and/or copper alloy with 0.2 wt. % of chromium - were thermally cycled between 30-600 °C three times.The composite with pure Cu exhibited larger voids and weak interfacial bonding. Due to the chemical reaction with K1100 fibres a reactive interfacial bonding has been formed. During thermocycling the hysteresis, but no large disintegration was observed. The coefficients of thermal expansion (CTEs strongly depend on fibre orientation. In direction parallel to the fibre orientation in the temperature range of 220-500°C CTEs were very low (0.7-1.0x10-6/K, but in perpendicular direction the CTEs were higher than that of pure copper.

  11. Composite thermal micro-actuator array for tactile displays

    Science.gov (United States)

    Enikov, Eniko T.; Lazarov, Kalin V.

    2003-07-01

    Tactile perception of complex symbols through tactile stimulation is an exciting application of a phenomenon known as tactile illusion (TI). Sensation of motion on the skin can be produced by a limited number of discrete mechanical actuators applying light pressure over the skin. This phenomenon can thus be used as a neurophysiological testing tool to determine central and peripheral nervous system injury as well as providing an additional human-machine communication channel. This paper describes the development of a 4 x 5 actuator array of individual vibrating pixels for fingertip tactile communication. The array is approximately one square centimeter and utilizes novel micro-clutch MEMS technology. The individual pixels are turned ON and OFF by pairs of microscopic composite thermal actuators, while the main vibration is generated by a vibrating piezo-electric plate. The physiological parameters required for inducing tactile illusion are described. The fabrication sequence for the thermal micro-actuators along with actuation results are also presented.

  12. Investigation on Thermal Properties of Composite of Rice Husk, Corncob and Baggasse for Building Thermal Insulation

    Directory of Open Access Journals (Sweden)

    Kyauta E.E. Dauda D.M

    2014-12-01

    Full Text Available The thermal properties of some Agricultural waste ( Rice Husk, Bagasse and Corncob was investigated with the purpose of determining their use as insulators. Using varied composite percentages of each sample wastes at increasing and decreasing quantities to determine best mixtures has assisted in accurate recommendation. The work has explored the potentials for using composite samples of Rice Husk, Bagasse and Corncob as materials for thermal insulation, a solution which offers a reduction in resource use, promote recycle of the wastes, less dependent on toxic chemical types in wood/cellulose based insulators, in addition to reducing energy consumed by altering internal air conditions.The criteria for evaluation includes experimental determination of Thermal Conductivities and Specific Heat Capacities for composites samples and other dependable properties.The results from evaluations have identified that sample G with 0.231Wm-1 k -1 and 22.114m-1 is the best mixed with more rice husk and considerable percentage of bagasse to less percentage of corncob

  13. A Comparison of Materials Issues for Cermet and Graphite-Based NTP Fuels

    Science.gov (United States)

    Stewart, Mark E.; Schnitzler, Bruce G.

    2013-01-01

    This paper compares material issues for cermet and graphite fuel elements. In particular, two issues in NTP fuel element performance are considered here: ductile to brittle transition in relation to crack propagation, and orificing individual coolant channels in fuel elements. Their relevance to fuel element performance is supported by considering material properties, experimental data, and results from multidisciplinary fluid/thermal/structural simulations. Ductile to brittle transition results in a fuel element region prone to brittle fracture under stress, while outside this region, stresses lead to deformation and resilience under stress. Poor coolant distribution between fuel element channels can increase stresses in certain channels. NERVA fuel element experimental results are consistent with this interpretation. An understanding of these mechanisms will help interpret fuel element testing results.

  14. Agave nonwovens in polypropylene composites: mechanical and thermal studies

    CSIR Research Space (South Africa)

    John

    2015-03-01

    Full Text Available stream_source_info John_2015.pdf.txt stream_content_type text/plain stream_size 27570 Content-Encoding UTF-8 stream_name John_2015.pdf.txt Content-Type text/plain; charset=UTF-8 1 Agave nonwovens... in polypropylene composites – Mechanical and thermal studies Maya Jacob John1, 2 , Nokuzola Sikampula1 and Lydia Boguslavsky1 1CSIR Materials Science and Manufacturing, Fibres and Textiles Competence Area, P.O. Box 1124, Port Elizabeth 6000, South Africa...

  15. Coating effects on thermal properties of carbon carbon and carbon silicon carbide composites for space thermal protection systems

    Science.gov (United States)

    Albano, M.; Morles, R. B.; Cioeta, F.; Marchetti, M.

    2014-06-01

    Many are the materials for hot structures, but the most promising one are the carbon based composites nowadays. This is because they have good characteristics with a high stability at high temperatures, preserving their mechanical properties. Unfortunately, carbon reacts rapidly with oxygen and the composites are subjected to oxidation degradation. From this point of view CC has to be modified in order to improve its thermal and oxidative resistance. The most common solutions are the use of silicon carbide into the carbon composites matrix (SiC composites) to make the thermal properties increase and the use of coating on the surface in order to protect the composite from the space plasma effects. Here is presented an experimental study on coating effects on these composites. Thermal properties of coated and non coated materials have been studied and the thermal impact on the matrix and surface degradation is analyzed by a SEM analysis.

  16. Preliminary testing of NiFe2O4-NiO-Ni cermet as inert anode in Na3AlF6-AlF3 melts

    Institute of Scientific and Technical Information of China (English)

    LAI Yan-qing; TIAN Zhong-liang; LI Jie; YE Shao-long; LIU Ye-xiang

    2006-01-01

    The electrical conductivity of cermet 83(90NiFe2O4-10NiO)-17Ni at different temperatures was measured in air, the operating performance of inert anode was evaluated in a laboratory electrolysis cell with various electrolyte compositions. The results indicate that the electrical resistivity of cermet studied has negative temperature coefficient, which is the characteristic of semi-conducting material. The proper addition of AlF3 in the bath can improve the corrosion resistance of cermet inert anode, but excess adding amount will cause the catastrophic corrosion. Post-examination of anodes shows that metal Ni leaches preferentially on the anode surface. Chemical dissolution, electrolyte penetration as well as electrochemical dissolution serve as major corrosion mechanisms.

  17. Composite pulses for interferometry in a thermal cold atom cloud

    CERN Document Server

    Dunning, Alexander; Bateman, James; Cooper, Nathan; Himsworth, Matthew; Jones, Jonathan A; Freegarde, Tim

    2014-01-01

    Atom interferometric sensors and quantum information processors must maintain coherence while the evolving quantum wavefunction is split, transformed and recombined, but suffer from experimental inhomogeneities and uncertainties in the speeds and paths of these operations. Several error-correction techniques have been proposed to isolate the variable of interest. Here we apply composite pulse methods to velocity-sensitive Raman state manipulation in a freely-expanding thermal atom cloud. We compare several established pulse sequences, and follow the state evolution within them. The agreement between measurements and simple predictions shows the underlying coherence of the atom ensemble, and the inversion infidelity in an 80 micro-Kelvin atom cloud is halved. Composite pulse techniques, especially if tailored for atom interferometric applications, should allow greater interferometer areas, larger atomic samples and longer interaction times, and hence improve the sensitivity of quantum technologies from inertia...

  18. The effect of water on thermal stresses in polymer composites

    Science.gov (United States)

    Sullivan, Roy M.

    1994-01-01

    The fundamentals of the thermodynamic theory of mixtures and continuum thermochemistry are reviewed for a mixture of condensed water and polymer. A specific mixture which is mechanically elastic with temperature and water concentration gradients present is considered. An expression for the partial pressure of water in the mixture is obtained based on certain assumptions regarding the thermodynamic state of the water in the mixture. Along with a simple diffusion equation, this partial pressure expression may be used to simulate the thermostructural behavior of polymer composite materials due to water in the free volumes of the polymer. These equations are applied to a specific polymer composite material during isothermal heating conditions. The thermal stresses obtained by the application of the theory are compared to measured results to verify the accuracy of the approach.

  19. Heat Flux Estimation of a Flame Thermal Spray Process Using a Thermally Thin Composite Calorimeter

    Science.gov (United States)

    Yi, Duo; Serio, Bruno; Lecler, Sylvain; Pfeiffer, Pierre; Costil, Sophie

    2016-12-01

    Temperature measurements take on prime importance in the field of the thermal spray coating since the temperature variation greatly affects the formation of splat morphology and also the coating properties and qualities. The evaluation of the heat flux is therefore essential since temperature variation comes from the energy transfer and conduction of the thermal system. The aim of this study is to estimate the heat flux of a flame thermal spray by solving an inverse heat conduction problem. Firstly, the substrate material and geometry are well designed so that the Biot number is small enough to conform to the lumped capacitance conditions. A lumped capacitance model of a substrate with its coating subjected to a uniform echelon heat flux is evaluated by solving a heat balance equation in the Laplace domain. Then, a thermally thin calorimeter is designed and the experimental thermogram is obtained by embedding a thin-wire micro-thermocouple onto the front and rear faces of the substrate. The forced convective heat transfer coefficient as well as the net incident heat flux density brought to the substrate during the thermal spray process are estimated. The theoretical composite surface temperature is compared to the experimental recording, the result showing a good agreement.

  20. Facile Method to Fabricate Highly Thermally Conductive Graphite/PP Composite with Network Structures.

    Science.gov (United States)

    Feng, Changping; Ni, Haiying; Chen, Jun; Yang, Wei

    2016-08-03

    Thermally conductive polymer composites have aroused significant academic and industrial interest for several decades. Herein, we report a novel fabrication method of graphite/polypropylene (PP) composites with high thermal conductivity in which graphite flakes construct a continuous thermally conductive network. The thermal conductivity coefficient of the graphite/PP composites is markedly improved to be 5.4 W/mK at a graphite loading of 21.2 vol %. Such a great improvement of the thermal conductivity is ascribed to the occurrence of orientations of crystalline graphite flakes with large particles around PP resin particles and the formation of a perfect thermally conductive network. The model of Hashin-Shtrikman (HS) is adopted to interpret the outstanding thermally conductive property of the graphite/PP composites. This work provides a guideline for the easy fabrication of thermally conductive composites with network structures.

  1. Thermal expansion behavior of a β-LiA1SiO4/Cu composite

    Institute of Scientific and Technical Information of China (English)

    WANG Lidong; XUE Zongwei; LIU Zhe; FEI Weidong

    2009-01-01

    A copper matrix composite reinforced by β-LiAlSiO4 with negative thermal expansion coefficient was fabricated using vacuum hot-pressed sintering technique. The thermal expansion behavior of the composite was investigated, and the average residual stress in the matrix was analyzed by a simple model. The results indicate that the residual stress in the matrix affects the thermal expansion properties. After heat treatment, the coefficient of thermal expansion (CTE) of the composite decreases greatly. The CTE of the composite after thermal cycling between 50-350℃ is the lowest.

  2. Simple method of calculating the transient thermal performance of composite material and its applicable condition

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Degree of mixing of composite material is defined and the condition of using the effective thermal diffusivity for calculating the transient thermal performance of composite material is studied. The analytical result shows that for a prescribed precision of temperature, there is a condition under which the transient temperature distribution in composite material can be calculated by using the effective thermal diffusivity. As illustration, for the composite material whose temperatures of both ends are constant, the condition is presented and the factors affecting the relative error of calculated temperature of composite materials by using effective thermal diffusivity are discussed.

  3. Thermal and destructive interrogation of ceramic matrix composites

    Science.gov (United States)

    Ojard, Greg; Doza, Douglas; Ouyang, Zhong; Angel, Paul; Smyth, Imelda; Santhosh, Unni; Ahmad, Jalees; Gowayed, Yasser

    2015-03-01

    Ceramic matrix composites are intended for elevated temperature use and their performance at temperature must be clearly understood as insertion efforts are to be realized. Most efforts to understand ceramic matrix composites at temperature are based on their lifetime at temperature under stress based on fatigue or creep testing or residual testing after some combination of temperature, stress and time. While these efforts can be insightful especially based on their mechanical performance, there is no insight into how other properties are changing with thermal exposure. To gain additional insight into oxidation behavior of CMC samples, a series of fatigue and creep samples tested at two different temperatures were non-destructively interrogated after achieving run-out conditions by multiple thermal methods and limited X-ray CT. After non-destructive analysis, residual tensile tests were undertaken at room temperature. The resulting residual properties will be compared against the non-destructive data. Analysis will be done to see if data trends can be determined and correlated to the level and duration of exposure.

  4. Faradaic current in different mullite materials. Single crystal, ceramic and cermets

    Energy Technology Data Exchange (ETDEWEB)

    Mata-Osoro, Gustavo; Moya, Jose S.; Pecharroman, Carlos [Instituto de Ciencia de Materiales de Madrid (CSIC) (Spain); Morales, Miguel [Universidad de Santiago de Compostela (Spain). LabCaF; Diaz, L. Antonio [Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN-CSIC), Llanera (Spain); Schneider, Hartmut [Koeln Univ. (Germany). Inst. fuer Kristallographie

    2012-04-15

    Faradaic current measurements have been carried out on three different types of mullite: 2: 1 mullite single crystals (E perpendicular to c), 3: 2 ceramics and 11 % mullite/Mo composites. Measurements were carried out on very thin samples (60 {mu}m) at high voltages (500 to 1 000 V). Under these conditions, measurable currents were recorded even at room temperature. Results indicate notable differences between these three samples, which suggest that, although they share the same name and similar crystalline structure, binding energies and defect distributions seem to be very different. Finally, it has been seen that the excellent behaviour against dielectric breakdown of ceramic mullite does not hold for single crystals or mullite based cermets. (orig.)

  5. Combustion Synthesis of TiC-TiB2-Based Cermets from Elemental Powders

    Directory of Open Access Journals (Sweden)

    Jun Yu

    2011-01-01

    Full Text Available TiC-TiB2-based cermets with Ni binder were fabricated using combustion synthesis assisted by pseudohot isostatic pressing by heating the compacted powder mixture to approximately 700°C. The effects of composition on microstructure and hardness of the synthesized samples were investigated. The samples exhibited finer microstructure and higher hardness as TiC/TiB2 volume ratio increased and as Ni increased up to 30 vol%. A relatively high hardness value of 1950 HV was obtained for TiC-TiB2-Ni(52.5/17.5/30 vol%. However, the transverse rupture strength and the modulus of elasticity values were not very high. This may be due to weak bonding strength of the interface between hard phases and Ni binder and/or insufficient densification of the samples.

  6. A Science-Based Understanding of Cermet Processing.

    Energy Technology Data Exchange (ETDEWEB)

    Cesarano, Joseph; Roach, Robert Allen; Kilgo, Alice C.; Susan, Donald Francis; Van Ornum, David J.; Stuecker, John N.

    2006-04-01

    AbstractThis report is a summary of the work completed in FY01 for science-based characterization of the processes used to fabricate 1) cermet vias in source feedthrus using slurry and paste-filling techniques and 2) cermet powder for dry pressing. Common defects found in cermet vias were characterized based on the ability of subsequent processing techniques (isopressing and firing) to remove the defects. Non-aqueous spray drying and mist granulation techniques were explored as alternative methods of creating CND50, the powder commonly used for dry pressed parts. Compaction and flow characteristics of these techniques were analyzed and compared to standard dry-ball-milled CND50. Due to processing changes, changes in microstructure can occur. A microstructure characterization technique was developed to numerically describe cermet microstructure. Machining and electrical properties of dry pressed parts were also analyzed and related to microstructure using this analytical technique.3 Executive SummaryThis report outlines accomplishments in the science-based understanding of cermet processing up to fiscal year 2002 for Sandia National Laboratories. The three main areas of work are centered on 1) increasing production yields of slurry-filled cermets, 2) evaluating the viability of high-solids-loading pastes for the same cermet components, and 3) optimizing cermet powder used in pressing processes (CND50). An additional development that was created as a result of the effort to fully understand the impacts of alternative processing techniques is the use of analytical methods to relate microstructure to physical properties. Recommendations are suggested at the end of this report. Summaries of these four efforts are as follows:1.Increase Production Yields of Slurry-Filled Cermet Vias Finalized slurry filling criteria were determined based on three designs of experiments where the following factors were analyzed: vacuum time, solids loading, pressure drop across the filter

  7. Layered composite thermal insulation system for nonvacuum cryogenic applications

    Science.gov (United States)

    Fesmire, J. E.

    2016-03-01

    A problem common to both space launch applications and cryogenic propulsion test facilities is providing suitable thermal insulation for complex cryogenic piping, tanks, and components that cannot be vacuum-jacketed or otherwise be broad-area-covered. To meet such requirements and provide a practical solution to the problem, a layered composite insulation system has been developed for nonvacuum applications and extreme environmental exposure conditions. Layered composite insulation system for extreme conditions (or LCX) is particularly suited for complex piping or tank systems that are difficult or practically impossible to insulate by conventional means. Consisting of several functional layers, the aerogel blanket-based system can be tailored to specific thermal and mechanical performance requirements. The operational principle of the system is layer-pairs working in combination. Each layer pair is comprised of a primary insulation layer and a compressible radiant barrier layer. Vacuum-jacketed piping systems, whether part of the ground equipment or the flight vehicle, typically include numerous terminations, disconnects, umbilical connections, or branches that must be insulated by nonvacuum means. Broad-area insulation systems, such as spray foam or rigid foam panels, are often the lightweight materials of choice for vehicle tanks, but the plumbing elements, feedthroughs, appurtenances, and structural supports all create "hot spot" areas that are not readily insulated by similar means. Finally, the design layouts of valve control skids used for launch pads and test stands can be nearly impossible to insulate because of their complexity and high density of components and instrumentation. Primary requirements for such nonvacuum thermal insulation systems include the combination of harsh conditions, including full weather exposure, vibration, and structural loads. Further requirements include reliability and the right level of system breathability for thermal

  8. Stress analysis in curved composites due to thermal loading

    Science.gov (United States)

    Polk, Jared Cornelius

    Many structures in aircraft, cars, trucks, ships, machines, tools, bridges, and buildings, consist of curved sections. These sections vary from straight line segments that have curvature at either one or both ends, segments with compound curvatures, segments with two mutually perpendicular curvatures or Gaussian curvatures, and segments with a simple curvature. With the advancements made in multi-purpose composites over the past 60 years, composites slowly but steadily have been appearing in these various vehicles, compound structures, and buildings. These composite sections provide added benefits over isotropic, polymeric, and ceramic materials by generally having a higher specific strength, higher specific stiffnesses, longer fatigue life, lower density, possibilities in reduction of life cycle and/or acquisition cost, and greater adaptability to intended function of structure via material composition and geometry. To be able to design and manufacture a safe composite laminate or structure, it is imperative that the stress distributions, their causes, and effects are thoroughly understood in order to successfully accomplish mission objectives and manufacture a safe and reliable composite. The objective of the thesis work is to expand upon the knowledge of simply curved composite structures by exploring and ascertaining all pertinent parameters, phenomenon, and trends in stress variations in curved laminates due to thermal loading. The simply curved composites consist of composites with one radius of curvature throughout the span of the specimen about only one axis. Analytical beam theory, classical lamination theory, and finite element analysis were used to ascertain stress variations in a flat, isotropic beam. An analytical method was developed to ascertain the stress variations in an isotropic, simply curved beam under thermal loading that is under both free-free and fixed-fixed constraint conditions. This is the first such solution to Author's best knowledge

  9. Thermal shock fatigue behavior of TiC/Al2O3 composite ceramics

    Institute of Scientific and Technical Information of China (English)

    SI Tingzhi; LIU Ning; ZHANG Qingan; YOU Xianqing

    2008-01-01

    The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt. % TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference (ΔT) and number of thermal cycles (N) on fatigue crack growth (Δα). The mechanical properties and thermal fatigue resistance of TiC/Al2O3 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a "true" cycling effect (thermal fatigue). Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.

  10. Environmental/Thermal Barrier Coatings for Ceramic Matrix Composites: Thermal Tradeoff Studies

    Science.gov (United States)

    Murthy, Pappu L. M.; Brewer, David; Shah, Ashwin R.

    2007-01-01

    Recent interest in environmental/thermal barrier coatings (EBC/TBCs) has prompted research to develop life-prediction methodologies for the coating systems of advanced high-temperature ceramic matrix composites (CMCs). Heat-transfer analysis of EBC/TBCs for CMCs is an essential part of the effort. It helps establish the resulting thermal profile through the thickness of the CMC that is protected by the EBC/TBC system. This report documents the results of a one-dimensional analysis of an advanced high-temperature CMC system protected with an EBC/TBC system. The one-dimensional analysis was used for tradeoff studies involving parametric variation of the conductivity; the thickness of the EBC/TBCs, bond coat, and CMC substrate; and the cooling requirements. The insight gained from the results will be used to configure a viable EBC/TBC system for CMC liners that meet the desired hot surface, cold surface, and substrate temperature requirements.

  11. Thermal conductivity, electrical conductivity and specific heat of copper-carbon fiber composite

    Science.gov (United States)

    Kuniya, Keiichi; Arakawa, Hideo; Kanai, Tsuneyuki; Chiba, Akio

    1988-01-01

    A new material of copper/carbon fiber composite is developed which retains the properties of copper, i.e., its excellent electrical and thermal conductivity, and the property of carbon, i.e., a small thermal expansion coefficient. These properties of the composite are adjustable within a certain range by changing the volume and/or the orientation of the carbon fibers. The effects of carbon fiber volume and arrangement changes on the thermal and electrical conductivity, and specific heat of the composite are studied. Results obtained are as follows: the thermal and electrical conductivity of the composite decrease as the volume of the carbon fiber increases, and were influenced by the fiber orientation. The results are predictable from a careful application of the rule of mixtures for composites. The specific heat of the composite was dependent, not on fiber orientation, but on fiber volume. In the thermal fatigue tests, no degradation in the electrical conductivity of this composite was observed.

  12. A Study on Variations of Mechanical Properties of Carbon-epoxy Composites with Thermal Fatigue Cycles or Thermal Shock Cycles

    Energy Technology Data Exchange (ETDEWEB)

    Lee, D.S.; Park, S.M. [Myongji University, Suwon (Korea)

    2000-05-01

    Applications of composites materials have been in progress noticeably in manufacturing areas of automotive, aircraft and in other industries, resulting in ensuing research activities. Carbon-epoxy, one of major composite materials, is investigated for its thermal characteristics. Upon treatments of the composite material with repeated heatings and coolings variation of its elastic constants are monitored to reveal the thermal nature of the composite material. In this study, generally, changes in elastic constants are observed to occur mostly during the first 10{approx}20 thermal cycles. Values of G{sub 13} remain almost unchanged except a minor decrease. However in the observed small changes thermal shocks produce less effect than thermal fatigues. On the other hand, values of E{sub 1} show gradual increases with the number of applied thermal cycles and temperatures. Meanwhile, values of E{sub 2} and G{sub 23} decrease to a certain extent in the early stage during the applications of thermal cycling but are not appreciably affected by frequencies of thermal cycles. Also, thermal shocks are observed to induce different effects depending on treatment temperatures. (author). 13 refs., 17 figs.

  13. Preparation and Thermal Characterization of Nitrates/Expanded Graphite Composite Phase-Change Material for Thermal Energy Storage

    Science.gov (United States)

    Li, Y.; Li, P.; Zhu, Q. Z.; Li, Q. F.

    2016-11-01

    Molten nitrate is widely used as thermal storage medium in the solar thermal power plants for its appropriate phase-change temperature, high heat storage density and low cost, etc. But its low thermal conductivity, heat absorbing and releasing rate limited its application. Expanded graphite (EG) can compensate the low thermal conductivity of nitrate. In this study, binary nitrates at the weight ratio of 4:6 for LiNO3:KNO3 were prepared using static mixed melting method. EG with the mass fraction of 5 %, 10 %, 15 %, 20 % and 30 % was used to enhance the thermal conductivity. The compound of nitrates/EG was prepared using the ultrasonic smashing method. The thermal conductivity of binary nitrates, EG and nitrates/EG composite was measured by the transient plane heat source technique (TPS). The thermal behaviors were analyzed with a differential scanning calorimeter (DSC). Results showed that the addition of EG significantly enhanced the thermal conductivity, e.g., the thermal conductivity of 10 wt% EG composite phase-change material (PCM) is 8.5 W(m{^{-1}} K{^{-1}}) to 9.5 W(m{^{-1}}K{^{-1}}), which is about eight times larger than that of binary nitrates. To observe the combination morphology, pure EG, nitrates/EG composite PCM and binary nitrates were characterized using scanning electron microscope (SEM). The thermal reliability of the binary nitrates and the composite PCM was determined by DSC. Thermal cycling test showed that both binary nitrates and nitrates/EG composite material have good thermal reliability.

  14. Combustion synthesis of TiB2-based cermets: modeling and experimental results

    NARCIS (Netherlands)

    Martinez Pacheco, M.; Bouma, R.H.B.; Katgerman, L.

    2008-01-01

    TiB2-based cermets are prepared by combustion synthesis followed by a pressing stage in a granulate medium. Products obtained by combustion synthesis are characterized by a large remaining porosity (typically 50%). To produce dense cermets, a subsequent densification step is performed after the comb

  15. Functionally graded TiC-based cermets via combustion synthesis and quasi-isostatic pressing

    NARCIS (Netherlands)

    Martinez Pacheco, M.; Stuivinga, M.E.C.; Carton, E.P.; Katgerman, L.

    2004-01-01

    Experimental results on the preparation of functionally graded TiC-based cermets obtained by combustion synthesis (also known as Self-Propagating High-Temperature Synthesis, SHS) followed by quasi-isostatic (QIP) pressing in a granulate medium are presented. Pellets of TiC-Fe graded cermets are prod

  16. Effective Thermal Conductivity Analysis of Xonotlite-aerogel Composite Insulation Material

    Institute of Scientific and Technical Information of China (English)

    Gaosheng WEI; Xinxin ZHANG; Fan YU

    2009-01-01

    A 3-dimensional unit cell model is developed for analyzing effective thermal conductivity of xonotlite-aerogel composite insulation material based on its microstructure features. Effective thermal conductivity comparisons between xonotlite-type calcium silicate and aerogel as well as xonotlite-aerogei composite insulation material are presented. It is shown that the density of xonotlite-type calcium silicate is the key factor affecting the effective thermal conductivity of xonotlite-aerogel composite insulation material, and the density of aerogel has tittle in-fluence. The effective thermal conductivity can be lowered greatly by composite of the two materials at an ele-vated temperature.

  17. Density of the continental roots: Compositional and thermal contributions

    Science.gov (United States)

    Kaban, M.K.; Schwintzer, P.; Artemieva, I.M.; Mooney, W.D.

    2003-01-01

    The origin and evolution of cratonic roots has been debated for many years. Precambrian cratons are underlain by cold lithospheric roots that are chemically depleted. Thermal and petrologic data indicate that Archean roots are colder and more chemically depleted than Proterozoic roots. This observation has led to the hypothesis that the degree of depletion in a lithospheric root depends mostly on its age. Here we test this hypothesis using gravity, thermal, petrologic, and seismic data to quantify differences in the density of cratonic roots globally. In the first step in our analysis we use a global crustal model to remove the crustal contribution to the observed gravity. The result is the mantle gravity anomaly field, which varies over cratonic areas from -100 to +100 mGal. Positive mantle gravity anomalies are observed for cratons in the northern hemisphere: the Baltic shield, East European Platform, and the Siberian Platform. Negative anomalies are observed over cratons in the southern hemisphere: Western Australia, South America, the Indian shield, and Southern Africa. This indicates that there are significant differences in the density of cratonic roots, even for those of similar age. Root density depends on temperature and chemical depletion. In order to separate these effects we apply a lithospheric temperature correction using thermal estimates from a combination of geothermal modeling and global seismic tomography models. Gravity anomalies induced by temperature variations in the uppermost mantle range from -200 to +300 mGal, with the strongest negative anomalies associated with mid-ocean ridges and the strongest positive anomalies associated with cratons. After correcting for thermal effects, we obtain a map of density variations due to lithospheric compositional variations. These maps indicate that the average density decrease due to the chemical depletion within cratonic roots varies from 1.1% to 1.5%, assuming the chemical boundary layer has the same

  18. Saturn's Seasonally Changing Atmosphere: Thermal Structure, Composition and Aerosols

    CERN Document Server

    Fletcher, Leigh N; Moses, Julianne I; Guerlet, Sandrine; West, Robert A

    2015-01-01

    The longevity of Cassini's exploration of Saturn's atmosphere (a third of a Saturnian year) means that we have been able to track the seasonal evolution of atmospheric temperatures, chemistry and cloud opacity over almost every season, from solstice to solstice and from perihelion to aphelion. Cassini has built upon the decades-long ground-based record to observe seasonal shifts in atmospheric temperature, finding a thermal response that lags behind the seasonal insolation with a lag time that increases with depth into the atmosphere, in agreement with radiative climate models. Seasonal hemispheric contrasts are perturbed at smaller scales by atmospheric circulation, such as belt/zone dynamics, the equatorial oscillations and the polar vortices. Temperature asymmetries are largest in the middle stratosphere and become insignificant near the radiative-convective boundary. Cassini has also measured southern-summertime asymmetries in atmospheric composition, including ammonia (the key species for the topmost clo...

  19. Thermal postbuckling of thin-walled composite stiffeners

    Science.gov (United States)

    Noor, Ahmed K.; Peters, J. M.

    1991-01-01

    A study is made of the thermal postbuckling response of composite stiffeners subjected to prescribed edge displacement and a temperature rise. The flanges and web of the stiffeners are modeled by using two-dimensional plate finite elements. A mixed formulation is used with the fundamental unknowns consisting of the generalized displacements and the stress resultants of the plate. A reduction method is used in conjunction with mixed finite element models for determining the postbuckling response of the stiffeners. Sensitivity derivatives are evaluated and used to study the effects of variations in the different lamination and material parameters of the stiffeners on their postbuckling response characteristics. Numerical studies are presented for anisotropic stiffeners with Zee and channel sections.

  20. Effect of thermal-treatment sequence on sound absorbing and mechanical properties of porous sound-absorbing/thermal-insulating composites

    Directory of Open Access Journals (Sweden)

    Huang Chen-Hung

    2016-01-01

    Full Text Available Due to recent rapid commercial and industrial development, mechanical equipment is supplemented massively in the factory and thus mechanical operation causes noise which distresses living at home. In livelihood, neighborhood, transportation equipment, jobsite construction noises impact on quality of life not only factory noise. This study aims to preparation technique and property evaluation of porous sound-absorbing/thermal-insulating composites. Hollow three-dimensional crimp PET fibers blended with low-melting PET fibers were fabricated into hollow PET/low-melting PET nonwoven after opening, blending, carding, lapping and needle-bonding process. Then, hollow PET/low-melting PET nonwovens were laminated into sound-absorbing/thermal-insulating composites by changing sequence of needle-bonding and thermal-treatment. The optimal thermal-treated sequence was found by tensile strength, tearing strength, sound-absorbing coefficient and thermal conductivity coefficient tests of porous composites.

  1. Thermal Expansion and Thermal Conductivity Behaviors of Al-Si/SiC/graphite Hybrid Metal Matrix Composites (MMCs

    Directory of Open Access Journals (Sweden)

    S. Cem OKUMUS

    2012-12-01

    Full Text Available Aluminum-silicon based hybrid composites reinforced with silicon carbide and graphite particles were prepared by liquid phase particle mixing (melt stirring and squeeze casting. The thermal expansion and thermal conductivity behaviors of hybrid composites with various graphite contents (5.0; 7.5; 10 wt.% and different silicon carbide particle sizes (45 µm and 53 µm were investigated. Results indicated that increasing the graphite content improved the dimensional stability, and there was no obvious variation between the thermal expansion behaviors of the 45 µm and the 53 µm silicon carbide reinforced composites. The thermal conductivity of hybrid composites was reduced due to the enrichment of the graphite component.DOI: http://dx.doi.org/10.5755/j01.ms.18.4.3093

  2. Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

    Directory of Open Access Journals (Sweden)

    Chao Chang

    2016-07-01

    Full Text Available In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter.

  3. Micro-scale mechanical characterization of Inconel cermet coatings deposited by laser cladding

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Ch.; Verdi, D.; Garrido, M.A.; Ruiz-Hervias, J.

    2016-07-01

    In this study, an Inconel 625-Cr3C2 cermet coating was deposited on a steel alloy by laser cladding. The elastic and plastic mechanical properties of the cermet matrix were studied by the depth sensing indentation (DSI) in the micro scale. These results were compared with those obtained from an Inconel 600 bulk specimen. The values of Young's modulus and hardness of cermet matrix were higher than those of an Inconel 600 bulk specimen. Meanwhile, the indentation stress–strain curve of the cermet matrix showed a strain hardening value which was more than twice the one obtained for the Inconel 600 bulk. Additionally, the mechanical properties of unmelted Cr3C2 ceramic particles, embedded in the cermet matrix were also evaluated by DSI using a spherical indenter. (Author)

  4. Effect of composition on thermal conductivity of silica insulation media.

    Science.gov (United States)

    Park, Sung; Kwon, Young-Pil; Kwon, Hyuk-Chon; Lee, Hae-Weon; Lee, Jae Chun

    2008-10-01

    Nano-sized fumed silica-based insulation media were prepared by adding TiO2 powders and ceramic fibers as opacifiers and structural integrity improvers, respectively. The high temperature thermal conductivities of the fumed silica-based insulation media were investigated using different types of TiO2 opacifier and by varying its content. The opacifying effects of nanostructured TiO2 powders produced by homogeneous precipitation process at low temperatures (HPPLT) were compared with those of commercial TiO2 powder. The nanostructured HPPLT TiO2 powder with a mean particle size of 1.8 microm was more effective to reduce radiative heat transfer than the commercial one with a similar mean particle size. The insulation samples with the HPPLT TiO2 powder showed about 46% lower thermal conductivity at temperatures of about 820 degrees C than those with the commercial one. This interesting result might be due to the more effective radiation scattering efficiency of the nanostructured HPPLT TiO2 powder which has better gap filling and coating capability in nano-sized composite compacts.

  5. Uses of Advanced Ceramic Composites in the Thermal Protection Systems of Future Space Vehicles

    Science.gov (United States)

    Rasky, Daniel J.

    1994-01-01

    Current ceramic composites being developed and characterized for use in the thermal protection systems (TPS) of future space vehicles are reviewed. The composites discussed include new tough, low density ceramic insulation's, both rigid and flexible; ultra-high temperature ceramic composites; nano-ceramics; as well as new hybrid ceramic/metallic and ceramic/organic systems. Application and advantage of these new composites to the thermal protection systems of future reusable access to space vehicles and small spacecraft is reviewed.

  6. Enhanced mechanical and thermal properties of regenerated cellulose/graphene composite fibers.

    Science.gov (United States)

    Tian, Mingwei; Qu, Lijun; Zhang, Xiansheng; Zhang, Kun; Zhu, Shifeng; Guo, Xiaoqing; Han, Guangting; Tang, Xiaoning; Sun, Yaning

    2014-10-13

    In this study, a wet spinning method was applied to fabricate regenerated cellulose fibers filled with low graphene loading which was systematically characterized by SEM, TEM, FTIR and XRD techniques. Subsequently, the mechanical and thermal properties of the resulting fibers were investigated. With only 0.2 wt% loading of graphene, a ∼ 50% improvement of tensile strength and 25% enhancement of Young's modulus were obtained and the modified Halpin-Tsai model was built to predict the mechanical properties of composite fibers. Thermal analysis of the composite fibers showed remarkably enhanced thermal stability and dynamic heat transfer performance of graphene-filled cellulose composite fiber, also, the presence of graphene oxide can significantly enhance the thermal conductivity of the composite fiber. This work provided a facile way to improve mechanical and thermal properties of regenerated cellulose fibers. The resultant composite fibers have potential application in thermal insulation and reinforced fibrous materials. Copyright © 2014 Elsevier Ltd. All rights reserved.

  7. Thermal properties of hemp fiber filled polyamide 1010 biomass composites and the blend of these composites and polyamide 11 elastomer

    Science.gov (United States)

    Nishitani, Yosuke; Mukaida, Jun; Yamanaka, Toshiyuki; Kajiyama, Tetsuto; Kitano, Takeshi

    2016-03-01

    The aim of this study is to improve the performance of all inedible plants-derived materials for new engineering materials such as structural materials and tribomaterials. Thermal properties of hemp fiber filled polyamide 1010 biomass composites and the blend of these composites and plants-derived TPE were investigated experimentally. These biomass composites were extruded by a twin screw extruder and compression or injection molded. Thermal properties such as dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) of these biomass composites were evaluated. It was found that the addition of HF and the blend of bio-TPE with PA1010 have strong influence on the thermal properties such as DMA, TGA and DSC. In particular, HF has a good effect for the improvement of the thermal and mechanical properties. These properties of HF/PA1010/PA11E biomass composites are better than those of HF/PA1010/TPU ones.

  8. Fracture Resistance of Hybrid Glass Matrix Composite and Its Degradation Due to Thermal Ageing and Thermal Shock

    Science.gov (United States)

    Dlouhý, Ivo; Chlup, Zdenêk; Atiq, Shabbar; Boccaccini, Aldo R.

    In brittle matrix composites reinforced by continuous ceramic fibres, the favourable fracture behaviour is provided by the presence of weak fibre/matrix interfaces, which lead to the fibre pullout effect [1]. The thermal stability and high temperature mechanical properties of silicate matrix composites reinforced by carbon and SiC based fibres in oxidising environments have been investigated quite extensively in the past by conducting thermal aging and thermal cycling experiments over a wide range of temperatures [2-5]. A common result of investigations conducted at temperatures in the range 500-700°C is that there is a decrease of tensile and flexural strength of the composites. It has been shown that this is the consequence of oxidation of the fibres, in case of carbon fibre reinforced composites, or of degradation of the fibre/matrix interphase, which is in fact a carbon-rich nanometric interfacial layer, in SiC fibre reinforced composites [2-5].

  9. Microcracking in composite laminates under thermal and mechanical loading. Thesis

    Science.gov (United States)

    Maddocks, Jason R.

    1995-01-01

    Composites used in space structures are exposed to both extremes in temperature and applied mechanical loads. Cracks in the matrix form, changing the laminate thermoelastic properties. The goal of the present investigation is to develop a predictive methodology to quantify microcracking in general composite laminates under both thermal and mechanical loading. This objective is successfully met through a combination of analytical modeling and experimental investigation. In the analysis, the stress and displacement distributions in the vicinity of a crack are determined using a shear lag model. These are incorporated into an energy based cracking criterion to determine the favorability of crack formation. A progressive damage algorithm allows the inclusion of material softening effects and temperature-dependent material properties. The analysis is implemented by a computer code which gives predicted crack density and degraded laminate properties as functions of any thermomechanical load history. Extensive experimentation provides verification of the analysis. AS4/3501-6 graphite/epoxy laminates are manufactured with three different layups to investigate ply thickness and orientation effects. Thermal specimens are cooled to progressively lower temperatures down to -184 C. After conditioning the specimens to each temperature, cracks are counted on their edges using optical microscopy and in their interiors by sanding to incremental depths. Tensile coupons are loaded monotonically to progressively higher loads until failure. Cracks are counted on the coupon edges after each loading. A data fit to all available results provides input parameters for the analysis and shows them to be material properties, independent of geometry and loading. Correlation between experiment and analysis is generally very good under both thermal and mechanical loading, showing the methodology to be a powerful, unified tool. Delayed crack initiation observed in a few cases is attributed to a

  10. Thermal and Mechanical Characteristics of Polymer Composites Based on Epoxy Resin, Aluminium Nanopowders and Boric Acid

    Science.gov (United States)

    Nazarenko, O. B.; Melnikova, T. V.; Visakh, P. M.

    2016-01-01

    The epoxy polymers are characterized by low thermal stability and high flammability. Nanoparticles are considered to be effective fillers of polymer composites for improving their thermal and functional properties. In this work, the epoxy composites were prepared using epoxy resin ED-20, polyethylene polyamine as a hardener, aluminum nanopowder and boric acid fine powder as flame-retardant filler. The thermal characteristics of the obtained samples were studied using thermogravimetric analysis and differential scanning calorimetry. The mechanical characteristics of epoxy composites were also studied. It was found that an addition of all fillers enhances the thermal stability and mechanical characteristics of the epoxy composites. The best thermal stability showed the epoxy composite filled with boric acid. The highest flexural properties showed the epoxy composite based on the combination of boric acid and aluminum nanopowder.

  11. Silver Nanoparticle-Deposited Boron Nitride Nanosheets as Fillers for Polymeric Composites with High Thermal Conductivity.

    Science.gov (United States)

    Wang, Fangfang; Zeng, Xiaoliang; Yao, Yimin; Sun, Rong; Xu, Jianbin; Wong, Ching-Ping

    2016-01-19

    Polymer composites with high thermal conductivity have recently attracted much attention, along with the rapid development of the electronic devices toward higher speed and performance. However, a common method to enhance polymer thermal conductivity through an addition of high thermally conductive fillers usually cannot provide an expected value, especially for composites requiring electrical insulation. Here, we show that polymeric composites with silver nanoparticle-deposited boron nitride nanosheets as fillers could effectively enhance the thermal conductivity of polymer, thanks to the bridging connections of silver nanoparticles among boron nitride nanosheets. The thermal conductivity of the composite is significantly increased from 1.63 W/m-K for the composite filled with the silver nanoparticle-deposited boron nitride nanosheets to 3.06 W/m-K at the boron nitride nanosheets loading of 25.1 vol %. In addition, the electrically insulating properties of the composite are well preserved. Fitting the measured thermal conductivity of epoxy composite with one physical model indicates that the composite with silver nanoparticle-deposited boron nitride nanosheets outperforms the one with boron nitride nanosheets, owning to the lower thermal contact resistance among boron nitride nanosheets' interfaces. The finding sheds new light on enhancement of thermal conductivity of the polymeric composites which concurrently require the electrical insulation.

  12. Importance of interfaces in governing thermal transport in composite materials: modeling and experimental perspectives.

    Science.gov (United States)

    Roy, Ajit K; Farmer, Barry L; Varshney, Vikas; Sihn, Sangwook; Lee, Jonghoon; Ganguli, Sabyasachi

    2012-02-01

    Thermal management in polymeric composite materials has become increasingly critical in the air-vehicle industry because of the increasing thermal load in small-scale composite devices extensively used in electronics and aerospace systems. The thermal transport phenomenon in these small-scale heterogeneous systems is essentially controlled by the interface thermal resistance because of the large surface-to-volume ratio. In this review article, several modeling strategies are discussed for different length scales, complemented by our experimental efforts to tailor the thermal transport properties of polymeric composite materials. Progress in the molecular modeling of thermal transport in thermosets is reviewed along with a discussion on the interface thermal resistance between functionalized carbon nanotube and epoxy resin systems. For the thermal transport in fiber-reinforced composites, various micromechanics-based analytical and numerical modeling schemes are reviewed in predicting the transverse thermal conductivity. Numerical schemes used to realize and scale the interface thermal resistance and the finite mean free path of the energy carrier in the mesoscale are discussed in the frame of the lattice Boltzmann-Peierls-Callaway equation. Finally, guided by modeling, complementary experimental efforts are discussed for exfoliated graphite and vertically aligned nanotubes based composites toward improving their effective thermal conductivity by tailoring interface thermal resistance.

  13. Tribological performance evaluation of tungsten carbide-based cermets and development of a fracture mechanics wear model

    Energy Technology Data Exchange (ETDEWEB)

    Bhagat, R.B. [Pennsylvania State Univ., State College, PA (United States). Applied Research Lab.; Conway, J.C. Jr. [Pennsylvania State Univ., State College, PA (United States). Applied Research Lab.; Amateau, M.F. [Pennsylvania State Univ., State College, PA (United States). Applied Research Lab.; Brezler, R.A. III [Pennsylvania State Univ., State College, PA (United States). Applied Research Lab.

    1996-12-15

    Tungsten carbide tools may exhibit sudden brittle fracture at high stresses such as are encountered in shear and slitter knives. This has limited the use of tungsten carbide tools to certain applications in spite of their high hardness and wear resistance. The objective of this investigation is to evaluate the tribological performance of selected cermets and develop a fracture mechanics wear model. Six compositions of WC-Co materials (Co ranging from 4 to 30% by weight) with or without TiC, NbC, TaC, or Mo{sub 2}C were selected for relating wear modes of these tool materials to pertinent mechanical properties such as fracture toughness and hardness. The influence of mechanical properties such as Young`s modulus, hardness, fracture toughness, modulus of rupture, and Weibull modulus on wear rates and wear modes of the selected materials is presented and discussed. The major mechanisms of wear in WC-Co materials are discussed as they apply to the development of suitable relationships between wear and mechanical properties. The wear process is by the transfer of steel from the ring to the cemented carbide block specimens, initiation of mode I cracks normal to the mating surface, propagation of mode II cracks parallel to the wear surfaces and the subsequent separation of platelets with adhered WC and Co particles through adhesive forces with the steel ring. The wear rates of the cermets do not show a consistent relationship with mode I or mode II fracture toughness, but a general trend of decreasing wear rate with hardness is seen. This suggests that the tribological performance of these cermets depends on certain specific functions of pertinent parameters including fracture toughness, hardness, applied load, coefficient of friction and microstructural characteristics. A fracture mechanics-based wear model has been developed to relate the steady state wear rate (W{sub ss}) to hardness, mode II fracture toughness, coefficient of friction, and applied load. (orig./MM)

  14. Thermal Performance of an Annealed Pyrolytic Graphite Solar Collector

    Science.gov (United States)

    Jaworske, Donald A.; Hornacek, Jennifer

    2002-01-01

    A solar collector having the combined properties of high solar absorptance, low infrared emittance, and high thermal conductivity is needed for applications where solar energy is to be absorbed and transported for use in minisatellites. Such a solar collector may be used with a low temperature differential heat engine to provide power or with a thermal bus for thermal switching applications. One concept being considered for the solar collector is an Al2O3 cermet coating applied to a thermal conductivity enhanced polished aluminum substrate. The cermet coating provides high solar absorptance and the polished aluminum provides low infrared emittance. Annealed pyrolytic graphite embedded in the aluminum substrate provides enhanced thermal conductivity. The as-measured thermal performance of an annealed pyrolytic graphite thermal conductivity enhanced polished aluminum solar collector, coated with a cermet coating, will be presented.

  15. The Effect of Compositional Tailoring on the Thermal Expansion and Tribological Properties of PS300: A Solid Lubricant Composite Coating

    Science.gov (United States)

    DellaCorte, C.; Fellenstein, J. A.

    1996-01-01

    This paper describes a research program in which the goal is to alter the thermal expansion coefficient of a composite solid lubricant coating, PS300, by compositional tailoring. PS300 is a plasma sprayed coating consisting of chrome oxide, silver and barium fluoride/calcium fluoride eutectic in NiCr binder. By adjusting the composition, the thermal expansion coefficient can be altered, and hence chosen, to more closely match a selected substrate preventing coating spallation at extreme temperatures. Thermal expansion coefficients (CTE) for a variety of compositions were measured from 25 to 800 C using a commercial dilatometer. The CTE's ranged from 7.0 to 13 x lO(exp -6)/deg C depending on the binder content. Subsequent tribological testing of a modified composition indicated that friction and wear properties were relatively insensitive to compositional tailoring.

  16. Preparation, thermal properties and thermal reliability of palmitic acid/expanded graphite composite as form-stable PCM for thermal energy storage

    Energy Technology Data Exchange (ETDEWEB)

    Sari, Ahmet; Karaipekli, Ali [Department of Chemistry, Gaziosmanpasa University, 60240 Tokat (Turkey)

    2009-05-15

    This study is focused on the preparation and characterization of thermal properties and thermal reliability of palmitic acid (PA)/expanded graphite (EG) composite as form-stable phase change material (PCM). The maximum mass fraction of PA retained in EG was found as 80 wt% without the leakage of PA in melted state even when it is heated over the melting point of PA. Therefore, the PA/EG (80/20 w/w%) composite was characterized as form-stable PCM. From differential scanning calorimetry (DSC) analysis, the melting and freezing temperatures and latent heats of the form-stable PCM were measured as 60.88 and 60.81 C and 148.36 and 149.66 J/g, respectively. Thermal cycling test showed that the composite PCM has good thermal reliability although it was subjected to 3000 melting/freezing cycles. Fourier transformation infrared (FT-IR) spectroscopic investigation indicated that it has good chemical stability after thermal cycling. Thermal conductivities of PA/EG composites including different mass fractions of EG (5%, 10%, 15% and 20%) were also measured. Thermal conductivity of form-stable PA/EG (80/20 w/w%) composite (0.60 W/mK) was found to be 2.5 times higher than that of pure PA (0.17 W/mK). Moreover, the increase in thermal conductivity of PA was confirmed by comparison of the melting and freezing times of pure PA with that of form-stable composite. Based on all results, it was concluded that the form-stable PA/EG (80/20 w/w%) has considerable latent heat energy storage potential because of its good thermal properties, thermal and chemical reliability and thermal conductivity. (author)

  17. Study of Thermal Fatigue Resistance of a Composite Coating Made by a Vacuum Fusion Sintering Method

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    Thermal fatigue behavior of a Ni-base alloy chromium carbide composite coating made by a vacuum fusion sintering method are discussed. Results show that thermal fatigue behavior is associated with cyclic upper temperature and coating thickness. As the thickness of the coating decreases, the thermal fatigue resistance increases. The thermal fatigue resistance cuts down with the thermal cyclic upper temperature rising. The crack growth rate decreases with the increase in cyclic number until crack arrests. Thermal fatigue failure was not found along the interface of the coating/matrix. The tract of thermal fatigue crack cracks along the interfaces of phases.

  18. Structure and properties of selected cemented carbides and cermets covered with TiN/(Ti,Al,SiN/TiN coatings obtained by the cathodic arc evaporation process

    Directory of Open Access Journals (Sweden)

    Leszek A. Dobrzañski

    2005-06-01

    Full Text Available This study presents the results of microstructural examinations, mechanical tests and service performance tests carried out on thin TiN/(Ti,Al,SiN/TiN wear resistance coatings obtained by the CAE process on cermet and cemented carbide substrates. Microstructural examinations of the applied coatings and the substrate were made with an OPTON DSM 940 SEM and a LEICA MEF4A light microscope. Adhesion of the coatings on cemented carbides and cermets was measured using the scratch test. The cutting properties of the materials were determined from service tests in which continuous machining of C45E steel was carried out. The hardness of the substrate and the microhardness of the coatings were determined with a DUH 202 SHIMADZU ultra microhardness tester with a load of 70 mN. Roughness tests were also carried out before applying the coatings and after the PVD process. Cutting tests confirmed the advantages of the TiN/(Ti,Al,SiN/TiN type coatings obtained using the PVD method in the CAE mode on cemented carbides and cermets, as a material that undergoes very low abrasive, thermal and adhesion wear. These coatings extend tool life compared to commercially available uncoated tools with single and multi-layer coatings deposited using PVD/CVD methods.

  19. Preparation and thermal behaviour of a series of liquid wood-polypropylene composites

    Science.gov (United States)

    Blanco, Ignazio; Cicala, Gianluca; Latteri, Alberta; Saccullo, Giuseppe

    2016-05-01

    Liquid Wood (a mixture of cellulose, hemp, fax and lignin) was used to prepare, by mechanical mixing followed by thermal extrusion, blends of various Polypropylene (PP)/Liquid Wood ratios. To verify if and how much the composition of the obtained composites affects their thermal properties Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA) experiments were carried out.

  20. Thermal Conductivity of Thermally-Isolating Polymeric and Composite Structural Support Materials Between 0.3 and 4 K

    CERN Document Server

    Runyan, M C

    2008-01-01

    We present measurements of the low-temperature thermal conductivity of a number of polymeric and composite materials from 0.3 to 4 K. The materials measured are Vespel SP-1, Vespel SP-22, unfilled PEEK, 30% carbon fiber-filled PEEK, 30% glass-filled PEEK, carbon fiber Graphlite composite rod, Torlon 4301, G-10/FR-4 fiberglass, pultruded fiberglass composite, Macor ceramic, and graphite rod. These materials have moderate to high elastic moduli making them useful for thermally-isolating structural supports.

  1. Mechanism of Combustion Synthesis of TiC-Ti Cermet

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    In order to investigate the mechanism of combustion synthesis of TiC-Ti cermet, a mixture of Ti and C was used for a combustion front quenching test, and the microstructural evolution in the quenched sample was analyzed by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX). Also,a temperature-time profile of the combustion reaction was measured. Based on the experimental results, a reaction-dissolution-precipitation mechanism of the combustion synthesis of TiC-Ti was proposed.

  2. Microstructure and thermal properties of recyclable Si_p/1199Al composites

    Institute of Scientific and Technical Information of China (English)

    XIU Zi-yang; CHEN Guo-qing; YANG Wen-shu; SONG Mei-hui; WU Gao-hui

    2009-01-01

    Recyclable Si_p/1199Al composites with high volume fraction of Si particles were fabricated by squeeze-casting method.The microstructure was observed and the thermal properties were tested and calculated by theoretical models.Si_p/1199Al composites are all dense and macroscopically homogeneous without any particle clustering.The interface of Si_p/1199Al is clean,smooth and free from any interfacial reaction products.Si_p/1199Al composites have high thermal diffusivity (65.083 mm~2/s) and thermal conductivity (168.211 W/(m·℃)).The specific heat capacity of Si_p/1199Al composites at constant pressure increases while the thermal diffusivity and thermal conductivity decrease with increasing temperature.Annealing treatment could improve the thermal properties.The results of Maxwell model and P.G.model are higher than those of experiment.

  3. Elaboration of Conductive Thermal Storage Composites Made of Phase Change Materials and Graphite for Solar Plant

    Energy Technology Data Exchange (ETDEWEB)

    Pincemin, S.; Py, X.; Olives, R.; Christ, M.; Oettinger, O.

    2006-07-01

    New thermal storage composites made of graphite and PCM have been developed for the Solar plant of Almeria TROUGH different elaboration routes. Those materials are presented with their respective properties (enhanced thermal conductivities, thermal storage capacities, stability) and compared together. Both the laboratory and industrial scales are considered and corresponding material compared. (Author)

  4. Comparative Investigation on Thermal Insulation of Polyurethane Composites Filled with Silica Aerogel and Hollow Silica Microsphere.

    Science.gov (United States)

    Liu, Chunyuan; Kim, Jin Seuk; Kwon, Younghwan

    2016-02-01

    This paper presents a comparative study on thermal conductivity of PU composites containing open-cell nano-porous silica aerogel and closed-cell hollow silica microsphere, respectively. The thermal conductivity of PU composites is measured at 30 degrees C with transient hot bridge method. The insertion of polymer in pores of silica aerogel creates mixed interfaces, increasing the thermal conductivity of resulting composites. The measured thermal conductivity of PU composites filled with hollow silica microspheres is estimated using theoretical models, and is in good agreement with Felske model. It appears that the thermal conductivity of composites decreases with increasing the volume fraction (phi) when hollow silica microsphere (eta = 0.916) is used.

  5. Investigation on the Thermal Conductivity of 3-Dimensional and 4-Directional Braided Composites

    Institute of Scientific and Technical Information of China (English)

    Liu Zhenguo; Zhang Haiguo; Lu Zixing; Li Diansen

    2007-01-01

    It is vital to choose a factual and reasonable micro-structural model of braided composites for improving the calculating precision of thermal property of 3-D braided composites by finite element method (FEM). On the basis of new microstructure model of braided composites proposed recently, the model of FEM calculation for thermal conductivity of 3-dimennsional and 4-directional braided composites is set up in this paper. The curves of coefficient of effective thermal conductivity versus fiber volume ratio and interior braiding angle are obtained. Furthermore, comparing the results of FEM with the available experimental data, the reasonability and veracity of calculation are confirmed at the same time.

  6. Hot-Pressed BN-AlN Ceramic Composites of High Thermal Conductivity

    Science.gov (United States)

    Kanai, Takao; Tanemoto, Kei; Kubo, Hiroshi

    1990-04-01

    Hexagonal boron nitride-aluminum nitride (75-25 wt%) ceramic composites are synthesized by uniaxial hot pressing. High thermal conductivity, 247 W/(m\\cdotK), is attained for the perpendicular direction of the hot-pressing axis of the sintered body, by optimizing the amount of added sintering aid, calcium carbide. The composites have remarkable anisotropy with respect to structure and thermal conductivity. The revelation mechanism of high thermal conductivity is discussed.

  7. Effect of thermal cycling on whisker-reinforced dental resin composites.

    Science.gov (United States)

    Xu, Hockin H K; Eichmiller, Frederick C; Smith, Douglas T; Schumacher, Gary E; Giuseppetti, Anthony A; Antonucci, Joseph M

    2002-09-01

    The mechanical properties of dental resin composites need to be improved in order to extend their use to high stress-bearing applications such as crown and bridge restorations. Recent studies used single crystal ceramic whiskers to reinforce dental composites. The aim of this study was to investigate the effects of thermal cycling on whisker-reinforced composites. It was hypothesized that the whisker composites would not show a reduction in mechanical properties or the breakdown of whisker-resin interface after thermal cycling. Silicon carbide whiskers were mixed with silica particles, thermally fused, then silanized and incorporated into resin to make flexural specimens. The filler mass fraction ranged from 0% to 70%. The specimens were thermal cycled in 5 degrees C and 60 degrees C water baths, and then fractured in three-point bending to measure strength. Nano-indentation was used to measure modulus and hardness. No significant loss in composite strength, modulus and hardness was found after 10(5) thermal cycles (family confidence coefficient=0.95; Tukey's multiple comparison test). The strength of whisker composite increased with filler level up to 60%, then plateaued when filler level was further increased to 70%; the modulus and hardness increased monotonically with filler level. The strength and modulus of whisker composite at 70% filler level were significantly higher than the non-whisker controls both before and after thermal cycling. SEM revealed no separation at the whisker-matrix interfaces, and observed resin remnants on the pulled-out whiskers, indicating strong whisker-resin bonding even after 10(5) thermal cycles. In conclusion, novel dental resin composites containing silica-fused whiskers possessed superior strength and modulus compared to non-whisker composites both before and after thermal cycling. The whisker-resin bonding appeared to be resistant to thermal cycling in water, so that no loss in composite strength or stiffness occurred after

  8. Effect of magnesium oxide content on oxidation behavior of some superalloy-base cermets

    Science.gov (United States)

    Zaplatynsky, I.

    1975-01-01

    The effect of increasing magnesium oxide (MgO) content on the cyclic oxidation resistance of hot-pressed cermets of MgO in NiCrAlY, MgO in Hoskins-875, MgO in Inconel-702, and MgO in Hastelloy-X was investigated. The cermets with magnesium oxide levels of 5, 10, 20, and 40 vol percent were examined. The cyclic oxidation behavior of these cermets at 1100 and 1200 C in still air was determined by a thermogravimetric method supplemented by X-ray diffraction analysis and light and electron microscopy. In all instances, MgO prevented grain growth in the metallic phase. No evidence of oxidation along interphase boundaries was detected. Cermets of MgO in NiCrAlY and MgO in Hoskins-875 were superior to cermets of MgO in Inconel-702 and MgO in Hastelloy-X. Their oxidation resistance was degraded only when the MgO content was 40 vol percent. The oxidation behavior of MgO-in-Inconel-702 powder cermets containing 5- and 10-vol percent MgO was approximately similar to that of pure Inconel-702 compacts. The 20- and 40-vol percent MgO content reduced the oxidation resistance of MgO-in-Inconel-702 powder cermets relative to that of pure Inconel-702.

  9. Tribological properties of TiA1N-coated cermets

    Institute of Scientific and Technical Information of China (English)

    ZHENG Liyun; ZHAO Lixin; XIONG Weihao

    2009-01-01

    Ti(C,N)-based cermets were coated with TiAlN using multi-arc ion plating technology. Sliding wear tests were performed on the coated cermets. The microstructure and morphologies oftbe coated cermets before and after friction and wear tests were characterized. The results show that the TiAlN coating surface was smooth and its root mean square roughness was 16.6 nm. The hardness (HK) of TiAlN coating lay-ers reached approximately 3200 and the critical load (Lc) under which the coating failure occurred was 59 N. The sliding wear test results show that the friction coefficients of the TiAlN-coated cermets were lower than that of the cermets without any coating. Under the same load, the adhesion phenomenon of the counterpart materials on the specimens was improved and the mean friction coefficient increased with in-average friction coefficient of the TiAlN-coated cermets was lower under a higher load. The wear mechanisms of the TiAIN-coated cermets were mainly adhesive and abrasive wear.

  10. A Comparative Study on SiC-B4C-Si Cermet Prepared by Pressureless Sintering and Spark Plasma Sintering Methods

    Science.gov (United States)

    Sahani, P.; Karak, S. K.; Mishra, B.; Chakravarty, D.; Chaira, D.

    2016-06-01

    Silicon carbide (SiC)-boron carbide (B4C) based cermets were doped with 5, 10, and 20 wt pct Silicon (Si) and their sinterability and properties were investigated for conventional sintering at 2223 K (1950 °C) and spark plasma sintering (SPS) at 1623 K (1350 °C). An average particle size of ~3 µm was obtained after 10 hours of milling. There is an enhancement of Vickers microhardness in the 10 wt pct Si sample from 18.10 in conventional sintering to 27.80 GPa for SPS. The relative density, microhardness, and indentation fracture toughness of the composition SiC60(B4C)30Si10 fabricated by SPS are 98 pct, 27.80 GPa, and 3.8 MPa m1/2, respectively. The novelty of the present study is to tailor the wettability and ductility of the cermet by addition of Si into the SiC-B4C matrix. Better densification with improved properties is achieved for cermets consolidated by SPS at lower temperatures than conventional sintering.

  11. Effect of Nanofiller Shape on Effective Thermal Conductivity of Fluoropolymer Composites

    Science.gov (United States)

    2015-08-24

    12] S.M. Ha, H.L. Lee, S.-G. Lee, B.G. Kim, Y.S. Kim, J.C. Won, et al., Thermal conductivity of graphite filled liquid crystal polymer composites and...walled carbon nanotube- epoxy composites , Compos. Sci. Technol. 66 (2006) 1285–1288. doi:10.1016/j.compscitech.2005.10.016. ...the effective thermal conductivity of a composite . This study examines the effect of nanofiller particle shape in a polytetrafluorethylene (PTFE

  12. Graphene/elastomer composite-based photo-thermal nanopositioners

    National Research Council Canada - National Science Library

    Loomis, James; Fan, Xiaoming; Khosravi, Farhad; Xu, Peng; Fletcher, Micah; Cohn, Robert W; Panchapakesan, Balaji

    2013-01-01

    ...) with 120 nm resolution (feedback sensor limitation), and ~5 μm/s actuation speeds. A PID control loop automatically stabilizes the stage against thermal drift, as well as random thermal-induced position fluctuations...

  13. Anisotropic thermal and electrical properties of thin thermal interface layers of graphite nanoplatelet-based composites

    National Research Council Canada - National Science Library

    Tian, Xiaojuan; Itkis, Mikhail E; Bekyarova, Elena B; Haddon, Robert C

    2013-01-01

    Thermal interface materials (TIMs) are crucial components of high density electronics and the high thermal conductivity of graphite makes this material an attractive candidate for such applications...

  14. Electrochemical reduction of CerMet fuels for transmutation using surrogate CeO2-Mo pellets

    Science.gov (United States)

    Claux, B.; Souček, P.; Malmbeck, R.; Rodrigues, A.; Glatz, J.-P.

    2017-08-01

    One of the concepts chosen for the transmutation of minor actinides in Accelerator Driven Systems or fast reactors proposes the use of fuels and targets containing minor actinides oxides embedded in an inert matrix either composed of molybdenum metal (CerMet fuel) or of ceramic magnesium oxide (CerCer fuel). Since the sufficient transmutation cannot be achieved in a single step, it requires multi-recycling of the fuel including recovery of the not transmuted minor actinides. In the present work, a pyrochemical process for treatment of Mo metal inert matrix based CerMet fuels is studied, particularly the electroreduction in molten chloride salt as a head-end step required prior the main separation process. At the initial stage, different inactive pellets simulating the fuel containing CeO2 as minor actinide surrogates were examined. The main studied parameters of the process efficiency were the porosity and composition of the pellets and the process parameters as current density and passed charge. The results indicated the feasibility of the process, gave insight into its limiting parameters and defined the parameters for the future experiment on minor actinide containing material.

  15. Experimental Investigation of Effect of Aluminum Filler Material on Thermal Properties of Palmyra Fiber Reinforced Composite

    Directory of Open Access Journals (Sweden)

    J. Pavanu Sai

    2014-12-01

    Full Text Available Natural fiber composites are renewable, cheap, completely or partially recyclable, carbon neutral and biodegradable. Their easy availability, lower density, higher specific properties, lower cost, satisfactory mechanical and thermal properties, non-corrosive nature, lesser abrasion to processing equipment, makes them an attractive ecological alternative to glass, carbon or other man-made synthetic fibers. Natural fiber composites are generally very good thermal insulators and thus cannot be used where thermal conduction is desirable. Increase in thermal conduction may be done by adding metal filler powders to the matrix. In this work, the effect of aluminum filler material on thermal properties of chemically treated palmyra fiber reinforced composites is investigated. Thermal properties studied include thermal conductivity, specific heat capacity, thermal diffusivity, thermal degradation and stability. Five different samples with 0%, 25%, 50%, 75%, 100% aluminum powder are considered. With the addition of aluminum filler powder, thermal conductivity increases, specific heat capacity decreases, thermal diffusivity increases and thermal stability improves with maximum at 50% aluminum powder.

  16. Metal matrix-metal nanoparticle composites with tunable melting temperature and high thermal conductivity for phase-change thermal storage.

    Science.gov (United States)

    Liu, Minglu; Ma, Yuanyu; Wu, Hsinwei; Wang, Robert Y

    2015-02-24

    Phase-change materials (PCMs) are of broad interest for thermal storage and management applications. For energy-dense storage with fast thermal charging/discharging rates, a PCM should have a suitable melting temperature, large enthalpy of fusion, and high thermal conductivity. To simultaneously accomplish these traits, we custom design nanocomposites consisting of phase-change Bi nanoparticles embedded in an Ag matrix. We precisely control nanoparticle size, shape, and volume fraction in the composite by separating the nanoparticle synthesis and nanocomposite formation steps. We demonstrate a 50-100% thermal energy density improvement relative to common organic PCMs with equivalent volume fraction. We also tune the melting temperature from 236-252 °C by varying nanoparticle diameter from 8.1-14.9 nm. Importantly, the silver matrix successfully prevents nanoparticle coalescence, and no melting changes are observed during 100 melt-freeze cycles. The nanocomposite's Ag matrix also leads to very high thermal conductivities. For example, the thermal conductivity of a composite with a 10% volume fraction of 13 nm Bi nanoparticles is 128 ± 23 W/m-K, which is several orders of magnitude higher than typical thermal storage materials. We complement these measurements with calculations using a modified effective medium approximation for nanoscale thermal transport. These calculations predict that the thermal conductivity of composites with 13 nm Bi nanoparticles varies from 142 to 47 W/m-K as the nanoparticle volume fraction changes from 10 to 35%. Larger nanoparticle diameters and/or smaller nanoparticle volume fractions lead to larger thermal conductivities.

  17. Effect of Thermal Stresses on the Failure Criteria of Fiber Composites

    DEFF Research Database (Denmark)

    Leong, Martin Klitgaard; Sankar, Bhavani V.

    2010-01-01

    When composite laminates are operated at cryogenic temperatures, thermal stresses arise. This is due to the difference in coefficients of thermal expansion of different plies and also between the fiber and matrix. While the former is taken into account in the composite structural analysis......, the latter, called micro-thermal stresses, has not been given much attention. In this paper the Direct Micromechanics Method is used to investigate the effects of micro-thermal stresses on the failure envelope of composites. Using FEA the unit-cell of the composite is analyzed. Assuming the failure criteria...... for the fiber and matrix are known, the exact failure envelope is developed. Using the micromechanics results, the Tsai-Wu failure envelope is modified to account for the micro-thermal stresses. The approach is demonstrated using two example structures at cryogenic temperature....

  18. Multiscale Modeling of Carbon/Phenolic Composite Thermal Protection Materials: Atomistic to Effective Properties

    Science.gov (United States)

    Arnold, Steven M.; Murthy, Pappu L.; Bednarcyk, Brett A.; Lawson, John W.; Monk, Joshua D.; Bauschlicher, Charles W., Jr.

    2016-01-01

    Next generation ablative thermal protection systems are expected to consist of 3D woven composite architectures. It is well known that composites can be tailored to achieve desired mechanical and thermal properties in various directions and thus can be made fit-for-purpose if the proper combination of constituent materials and microstructures can be realized. In the present work, the first, multiscale, atomistically-informed, computational analysis of mechanical and thermal properties of a present day - Carbon/Phenolic composite Thermal Protection System (TPS) material is conducted. Model results are compared to measured in-plane and out-of-plane mechanical and thermal properties to validate the computational approach. Results indicate that given sufficient microstructural fidelity, along with lowerscale, constituent properties derived from molecular dynamics simulations, accurate composite level (effective) thermo-elastic properties can be obtained. This suggests that next generation TPS properties can be accurately estimated via atomistically informed multiscale analysis.

  19. Thermal Properties of Cement-Based Composites for Geothermal Energy Applications.

    Science.gov (United States)

    Bao, Xiaohua; Memon, Shazim Ali; Yang, Haibin; Dong, Zhijun; Cui, Hongzhi

    2017-04-27

    Geothermal energy piles are a quite recent renewable energy technique where geothermal energy in the foundation of a building is used to transport and store geothermal energy. In this paper, a structural-functional integrated cement-based composite, which can be used for energy piles, was developed using expanded graphite and graphite nanoplatelet-based composite phase change materials (CPCMs). Its mechanical properties, thermal-regulatory performance, and heat of hydration were evaluated. Test results showed that the compressive strength of GNP-Paraffin cement-based composites at 28 days was more than 25 MPa. The flexural strength and density of thermal energy storage cement paste composite decreased with increases in the percentage of CPCM in the cement paste. The infrared thermal image analysis results showed superior thermal control capability of cement based materials with CPCMs. Hence, the carbon-based CPCMs are promising thermal energy storage materials and can be used to improve the durability of energy piles.

  20. Influence of the radial stem composition on the thermal behaviour of miscanthus and sorghum genotypes.

    Science.gov (United States)

    Chupin, Lucie; Ridder, Dieter de; Clément-Vidal, Anne; Soutiras, Armelle; Gineau, Emilie; Mouille, Grégory; Arnoult, Stéphanie; Brancourt-Hulmel, Maryse; Lapierre, Catherine; Pot, David; Vincent, Luc; Mija, Alice; Navard, Patrick

    2017-07-01

    The hypothesis made is that thermal resistance of sorghum and miscanthus stem pieces taken at well-defined positions of the stem is simply related to their biochemical composition. For miscanthus, two different genotypes and two internode levels were selected. For each region, the stem was divided into three radial layers. For sorghum, two different genotypes were selected and the stem was divided into the same three radial layers. The results show that the thermal analysis is only sensitive to very large variations of compositions. But aside of such large composition differences, it is impossible to correlate thermal effects to biochemical composition even on very small size, well-identified pieces of plant materials. The interplay between sugar-based components, lignin and minerals is totally blurring the thermal response. Extreme care must be exercised when willing to explain why a given plant material has a thermal behaviour different of another plant material. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Processing-thermal conductivity relationships in MGO-pyrochlore composite inert matrix materials

    Science.gov (United States)

    Yates, Samantha J.

    2009-12-01

    Inert matrix (IM) materials are proposed to act as non-fertile matrices to burn excess plutonium and minor actinides in nuclear reactors. MgO is a good IM candidate because of its high thermal conductivity, good radiation resistance, and high temperature stability, but its hot water corrosion resistance is poor limiting its use in light water reactors. A composite approach has been suggested to improve the hydration resistance of the MgO by adding a pyrochlore phase to act as a hydration barrier while maximizing the effective thermal conductivity of the composite. In this work, MgO-Nd 2Zr2O7 composites are fabricated using four different processing methods to deliberately vary the microstructure thus enabling the investigation of processing-microstructure-thermal conductivity relationships in the composites. The first processing-microstructure-property relationship that is developed is the effect of the composite processing method on the sample-to-sample variation in the thermal diffusivity. The processing method affects the formation of agglomerates in the mixed composite powders, and these agglomerates are the source of MgO and Nd2Zr2O7 heterogeneities in the sintered composites. Differential sintering occurs in some of the agglomerates, resulting in the formation of circumferential cracks between the heterogeneity and the matrix. The presence of the circumferential cracks cause sample-to-sample variations of up to +/- 2 Wm-1K-1 in the thermal conductivity between composites fabricated from the same batch of mixed composite powder. This variation makes it more difficult to accurately and reliably predict the thermal conductivity of the composites. The second processing-microstructure-property relationship developed describes the effect of the contiguity of the MgO on the average thermal conductivity of the composites. The processing method is found to affect the contiguity of the MgO in the composites. Lower MgO contiguity values cause the average thermal

  2. Thermal Physical Properties of Al-coated Diamond/Cu Composites

    Institute of Scientific and Technical Information of China (English)

    ZHU Congxu; ZHU Xuliang; ZHAO Hongxiao; FA Wenjun; YANG Xiaogang; ZHENG Zhi

    2015-01-01

    To acquire a well bonded interface between the copper and the diamond particles in diamond-copper matrix composites, an available process to apply a vapor deposited aluminum (Al) coating onto diamond particles was used to solve this interfacial problem. The diamond-copper matrix composites were prepared by spark plasma sintering (SPS) process and the effect of Al-coated diamond particles was demonstrated. The experimental results showed that the densification, interfacial bonding and thermal conductivity of Al-coated composites were evidently improved compared to those of the uncoated composites. A maximum thermal conductivity (TC) of 565 W/(m・K) was obtained in the coated composite containing 50vol%diamond particles sintered at 1 163 K. Additionally, the experimental data of thermal conductivity and coefficient of thermal expansion (CTE) were compared with the predictions from several theoretical models.

  3. Mechanical and Thermal Properties of Polymethyl Methacrylate-BN Nanotube Composites

    Directory of Open Access Journals (Sweden)

    C. Y. Zhi

    2008-01-01

    Full Text Available Polymethyl methacrylate (PMMA-BN nanotube (BNNT composites were fabricated and their mechanical and thermal properties were analyzed. Using a 1 wt.% BNNTs fraction in a polymer, the elastic modulus of PMMA was increased up to 19%. In addition, thermal stability and glass transition temperature of PMMA were also positively affected. The thermal conductivity of PMMA with BNNT additions increased three times. The resultant BNNT-PMMA composites possess the high electrical breakover voltages. Thus our studies clearly indicate that BNNTs are promising nanofillers for improvement of mechanical and thermal conductivity of dielectric polymers under preservation of their electrical insulation.

  4. Effect of Filler Orientation on Thermal Conductivity of Polypropylene Matrix Carbon Nanofiber Composites

    Science.gov (United States)

    Enomoto, Kazuki; Fujiwara, Shu; Yasuhara, Toshiyuki; Murakami, Hiroya; Teraki, Junichi; Ohtake, Naoto

    2005-06-01

    Polypropylene matrix carbon nanofiber composites were obtained by injection molding after kneading with a batch-type twin-screw kneader. The thermal conductivity of the composites in the thickness direction was evaluated, with particular focus on the effects of carbon nanofiber (CNF) content and filler orientation. The thermal conductivity of the composites increased with increasing CNF content, and was obtained as 3.46 W/(m\\cdotK) when the CNF content was 50% in weight fraction and the CNFs were highly oriented along the measuring direction of thermal conductivity. This value is approximately seventeenfold higher than that of neat polypropylene.

  5. Effect of Filler Concentration on Thermal Stability of Vinyl Copolymer Elastomer (VCE) Composites

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Dali [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hubbard, Kevin Mark [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Devlin, David James [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Henderson, Kevin C. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pacheco, Robin Montoya [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-03-06

    To study the thermal stability of vinyl copolymer elastomer (VCE) in its composite form, systematic TGA characterizations were conducted in both nonisothermal and isothermal modes. The effects of filler concentration on the aging behaviors of the VCE/filler composites were investigated under nitroplasticizer (NP) environment. FTIR characterization was used to probe the structural changes in the VCE polymer before and after the thermal treatments. This study suggests that the filler concentration significantly deteriorates the thermal stability of NP at a moderate temperature (< 70 °C). The degradation of NP, in turn, accelerates the aging process of the VCE polymer in its composite form.

  6. Microstructure and Raman spectra of Ag-MgF2 cermet films

    Institute of Scientific and Technical Information of China (English)

    Shouhua Shi(史守华); Zhuoliang Cao(曹卓良); Zhaoqi Sun(孙兆奇)

    2003-01-01

    Ag-MgF2 cermet films with different Ag fractions were prepared by vacuum evaporation. The microstruc-ture of the films was examined by Raman scattering technique. The surface-enhanced Raman spectrumfor MgF2 molecules in the cermet film strongly suggests the existence of Ag nanoparticles dispersed inMgF2 matrix. The intensities of the Raman spectra of Ag-MgF2 cermet films increase with Ag fraction.The enhancement of Raman scattering disappears when Ag content reaches wt.20%. The analyses withthe transmission electron microscopy showed that Ag-MgF2 cermet films are mainly composed of amor-phous MgF2 matrix with embedded faced-center-cubic Ag nanoparticles. It suggests that the percolationthreshold should be around wt.20% of Ag content.

  7. The Influence of Sintering Temperature of Reactive Sintered (Ti, MoC-Ni Cermets

    Directory of Open Access Journals (Sweden)

    Marek Jõeleht

    2015-09-01

    Full Text Available Titanium-molybdenum carbide nickel cermets ((Ti, MoC-Ni were produced using high energy milling and reactive sintering process. Compared to conventional TiC-NiMo cermet sintering the parameters for reactive sintered cermets vary since additional processes are present such as carbide synthesis. Therefore, it is essential to acquire information about the suitable sintering regime for reactive sintered cermets. One of the key parameters is the final sintering temperature when the liquid binder Ni forms the final matrix and vacancies inside the material are removed. The influence of the final sintering temperature is analyzed by scanning electron microscopy. Mechanical properties of the material are characterized by transverse rupture strength, hardness and fracture toughness.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7179

  8. Thermal deformation analysis of the composite material satellite antenna

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna's thermal deformation is also an important step for the design of satellite antenna. Based on the foundation of equivalent assumption, the thermal deformation of the parabolic satellite antenna was analyzed by the finite element method for different design project. The best design project that had the minimum of the thermal deformation could be obtained through changing the lay-angle, lay-layers and lay-thickness of each layer. Results show the asymmetry structure has the minimum of thermal deformation. This paper may provide useful information for the further investigation on the coupling of thermal-stress structure.

  9. Modeling of Thermal Conductivity of Graphite Nanosheet Composites

    Science.gov (United States)

    Lin, Wei; Zhang, Rongwei; Wong, C. P.

    2010-03-01

    Recent experiments demonstrated a very high thermal conductivity in graphite nanosheet (GNS)/epoxy nanocomposites; however, theoretical analysis is lacking. In this letter, an effective medium model has been used to analyze the effective thermal conductivity of the GNS/polymer nanocomposites and has shown good validity. Strong influences of the aspect ratio and the orientation of the GNS are evident. As expected, interfacial thermal resistance still plays a role in determining the overall thermal transport in the GNS/polymer nanocomposites. In comparison with the interfacial thermal resistance between carbon nanotubes and polymers, the interfacial thermal resistance between GNS and polymers is about one order of magnitude lower, the reason for which is discussed.

  10. Nonlinear temperature characteristic of thermal expansion of Grf/Mg composites

    Institute of Scientific and Technical Information of China (English)

    SONG Mei-hui; XIU Zi-yang; WU Gao-hui; CHEN Guo-qin

    2009-01-01

    Graphite fiber reinforced magnesium matrix(Grf/Mg) composites were fabricated by squeeze casting technology. M40 graphite fibers were reinforced to AZ91D and ZM6, their thermal expansion behaviors of M40/AZ91D and M40/ZM6 composites in the temperature range from 20 to 490 ℃ were investigated. The results show that the interfacial species and thermal stress have significant influence on the thermal expansion behavior of the composites. Simultaneously, the longitudinal coefficient of thermal expansion of Grf/Mg composites are affected by the thermal stress, interfacial species and yield strength of matrix alloy, it also decreases with increasing temperature and descending rate of longitudinal coefficient of thermal expansion(CTEs) of Grf/Mg composites changed in different temperature ranges. In terms of different descending rates, the curve of coefficient of thermal expansion vs temperature can be divided into three stages. The matrix alloys M40/AZ91D and M40/ZM6 yield at 170 and 155℃ in the thermal expansion, respectively.

  11. Thermal Conductivity of Polymer-Based Composites with Magnetic Aligned Hexagonal Boron Nitride Platelets.

    Science.gov (United States)

    Yuan, Chao; Duan, Bin; Li, Lan; Xie, Bin; Huang, Mengyu; Luo, Xiaobing

    2015-06-17

    Hexagonal boron nitride (hBN) platelets are widely used as the reinforcing fillers for enhancing the thermal conductivity of polymer-based composites. Since hBN platelets have high aspect ratio and show a highly anisotropic thermal property, the thermal conductivity of the hBNs-filled composites should be strongly associated with the platelets' orientation. However, the orientation effect has been explored less frequently due to the technical difficulties in precontrol of the platelets' orientation in the polymer matrix. In this paper, we report the use of magnetic fields to assemble the platelets into various microstructures and to study the thermal conductivities of the designed composites. The experimental results showed that thermal conductivities are dramatically different among these composites. For instance, the thermal conductivities of the composites with platelets oriented parallel and perpendicular to the heat flux direction are respectively 44.5% higher and 37.9% lower than that of unaligned composites at the volume fraction of 9.14%. The results were also analyzed by a theoretical model. The model suggests that the orientation of the hBN platelets is the main reason for the variance in the thermal conductivity.

  12. Effect of fibre shape on transverse thermal conductivity of unidirectional composites

    Indian Academy of Sciences (India)

    B Raghava Rao; V Ramachandra Raju; K Mohana Rao

    2015-04-01

    The determination of thermal conductivities of a composite lamina is of paramount importance in the effective design and application of composite materials. The thermal conductivity of a lamina along the fibre direction can be easily estimated from the Rule of Mixtures but, the thermal conductivity in the transverse direction which depends on many factors need to be determined effectively. The transverse thermal conductivities of continuous fibre reinforced composite lamina are computed by numerical method using finite element analysis. Different fibre concentrations, fibre shapes and different fibre-matrix combinations are examined. A Regular array of square pattern of fibres is considered. The finite element model is validated with the available experimental results and theoretical models for a circular fibre and then extended to other shapes of fibres. Two-dimensional finite element model is adopted for the analysis, due to the restriction of heat flow only in transverse direction and the fibres are assumed to be continuous and perfectly bonded to the matrix. Analysis is carried out for a wide range of fibre-matrix combinations and up to the maximum fibre concentration in the composite. The analysis is extended for circular, square, elliptical and rhombus shaped fibres. From the results it is observed that there is a significant variation in the transverse thermal conductivity due to the shape of fibre, concentration ratios and fibre matrix combinations. This variation in thermal conductivity of a composite lamina results into a broader choice for the selection of composite materials in thermal applications.

  13. Fabrication and thermal conductivity improvement of novel composite adsorbents adding with nanoparticles

    Science.gov (United States)

    Wu, Qibai; Yu, Xiaofen; Zhang, Haiyan; Chen, Yiming; Liu, Liying; Xie, Xialin; Tang, Ke; Lu, Yiji; Wang, Yaodong; Roskilly, Anthony Paul

    2016-10-01

    Thermal conductivity is one of key parameters of adsorbents, which will affect the overall system performance of adsorption chiller. To improve adsorbent's thermal conductivity is always one of research focuses in chemisorption field. A new chemical composite adsorbent is fabricated by adding carbon coated metal(Aluminum and Nickel) nanoparticles with three different addition amounts into the mixture of chloride salts and natural expanded graphite aiming to improve the thermal conductivity. The preparation processes and its thermal conductivity of this novel composite adsorbent are reported and summarized. Experimental results indicate that the nanoparticles are homogenously dispersed in the composite adsorbent by applying the reported preparation processes. The thermal conductivity of the composite adsorbent can averagely enlarge by 20% when the weight ratio of the added nanoparticles is 10 wt%. Moreover, carbon coated aluminum nanoparticles exhibit more effective enlargement in thermal conductivity than nickel nanoparticles. As for the composite adsorbent of CaCl2-NEG, there is a big reinforcement from 30% to 50% for Al@C nanoparticles, however only 10% in maximum caused by Ni@C nanoparticles. The proposed research provides a methodology to design and prepare thermal conductive chemical composite adsorbent.

  14. Interfacial engineering of solution-processed Ni nanochain-SiOx (x < 2) cermets towards thermodynamically stable, anti-oxidation solar selective absorbers

    Science.gov (United States)

    Yu, Xiaobai; Wang, Xiaoxin; Zhang, Qinglin; Liu, Jifeng

    2016-04-01

    Cermet solar thermal selective absorber coatings are an important component of high-efficiency concentrated solar power (CSP) receivers. The oxidation of the metal nanoparticles in cermet solar absorbers is a great challenge for vacuum-free operation. Recently, we have demonstrated that oxidation is kinetically retarded in solution processed, high-optical-performance Ni nanochain-SiOx cermet system compared to conventional Ni-Al2O3 system when annealed in air at 450-600 °C for several hours. However, for long-term, high-temperature applications in CSP systems, thermodynamically stable antioxidation behavior is highly desirable, which requires new mechanisms beyond kinetically reducing the oxidation rate. Towards this goal, in this paper, we demonstrate that pre-operation annealing of Ni nanochain-SiOx cermets at 900 °C in N2 forms the thermodynamically stable orthorhombic phase of NiSi at the Ni/SiOx interfaces, leading to self-terminated oxidation at 550 °C in air due to this interfacial engineering. In contrast, pre-operation annealing at a lower temperature of 750 °C in N2 (as conducted in our previous work) cannot achieve interfacial NiSi formation directly, and further annealing in air at 450-600 °C for >4 h only leads to the formation of the less stable (metastable) hexagonal phase of NiSi. Therefore, the high-temperature pre-operation annealing is critical to form the desirable orthorhombic phase of NiSi at Ni/SiOx interfaces towards thermodynamically stable antioxidation behavior. Remarkably, with this improved interfacial engineering, the oxidation of 80-nm-diameter Ni nanochain-SiOx saturates after annealing at 550 °C in air for 12 h. Additional annealing at 550 °C in air for as long as 20 h (i.e., 32 h air annealing at >550 °C in total) has almost no further impact on the structural or optical properties of the coatings, the latter being very sensitive to any interfacial changes due to the localized surface plasmon resonances of the metal

  15. Enhanced thermal conductance of polymer composites through embeddingaligned carbon nanofibers

    Directory of Open Access Journals (Sweden)

    Dale K. Hensley

    2016-07-01

    Full Text Available The focus of this work is to find a more efficient method of enhancing the thermal conductance of polymer thin films. This work compares polymer thin films embedded with randomly oriented carbon nanotubes to those with vertically aligned carbon nanofibers. Thin films embedded with carbon nanofibers demonstrated a similar thermal conductance between 40–60 μm and a higher thermal conductance between 25–40 μm than films embedded with carbon nanotubes with similar volume fractions even though carbon nanotubes have a higher thermal conductivity than carbon nanofibers.

  16. Characterization of Nanometric-Sized Carbides Formed During Tempering of Carbide-Steel Cermets

    OpenAIRE

    Matus K.; Pawlyta M.; Matula G.; Gołombek K.

    2016-01-01

    The aim of this article of this paper is to present issues related to characterization of nanometric-sized carbides, nitrides and/or carbonitrides formed during tempering of carbide-steel cermets. Closer examination of those materials is important because of hardness growth of carbide-steel cermet after tempering. The results obtained during research show that the upswing of hardness is significantly higher than for high-speed steels. Another interesting fact is the displacement of secondary ...

  17. Thermal, dielectric and mechanical study of poly(vinyl chloride/olive pomace composites

    Directory of Open Access Journals (Sweden)

    2007-12-01

    Full Text Available Composites from PVC and chemically treated olive pomace have been prepared. The effect of the incorporation of virgin and benzylated olive pomace in the poly(vinyl chloride matrix on dielectric, mechanical and thermal stability properties, of /olive pomace composites was studied. The mechanical properties of the benzylated composites were improved. Furthermore, the thermal characterization of the different samples carried out by thermogravimetric analysis revealed an increase in the onset temperatures of decomposition for the treated composites. The dielectric investigation indicated that the samples containing olive pomace treated with the benzyl chloride can be used in electrical applications as insulators.

  18. Modeling of Thermal Conductivity of CVI-Densified Composites at Fiber and Bundle Level

    Directory of Open Access Journals (Sweden)

    Kang Guan

    2016-12-01

    Full Text Available The evolution of the thermal conductivities of the unidirectional, 2D woven and 3D braided composites during the CVI (chemical vapor infiltration process have been numerically studied by the finite element method. The results show that the dual-scale pores play an important role in the thermal conduction of the CVI-densified composites. According to our results, two thermal conductivity models applicable for CVI process have been developed. The sensitivity analysis demonstrates the parameter with the most influence on the CVI-densified composites’ thermal conductivity is matrix cracking’s density, followed by volume fraction of the bundle and thermal conductance of the matrix cracks, finally by micro-porosity inside the bundles and macro-porosity between the bundles. The obtained results are well consistent with the reported data, thus our models could be useful for designing the processing and performance of the CVI-densified composites.

  19. Thermal Conductivity Performance of Polypropylene Composites Filled with Polydopamine-Functionalized Hexagonal Boron Nitride

    Science.gov (United States)

    Xu, Hong-Fei; He, Shao-Jian; Du, Yi-Hang; Yu, Nan-Jie; Du, Xiao-Ze; Lin, Jun; Nazarenko, Sergei

    2017-01-01

    Mussel-inspired approach was attempted to non-covalently functionalize the surfaces of boron nitride (BN) with self-polymerized dopamine coatings in order to reduce the interfacial thermal barrier and enhance the thermal conductivity of BN-containing composites. Compared to the polypropylene (PP) composites filled with pristine BN at the same filler content, thermal conductivity was much higher for those filled with both functionalized BN (f-BN) and maleic anhydride grafted PP (PP-g-ma) due to the improved filler dispersion and better interfacial filler-matrix compatibility, which facilitated the development of more thermal paths. Theoretical models were also applied to predict the composite thermal conductivity in which the Nielsen model was found to fit well with the experimental results, and the estimated effective aspect ratio of fillers well corresponded to the degree of filler aggregation as observed in the morphological study. PMID:28107466

  20. Thermal Conductivity on the Nanofluid of Graphene and Silver Nanoparticles Composite Material.

    Science.gov (United States)

    Myekhlai, Munkhshur; Lee, Taejin; Baatar, Battsengel; Chung, Hanshik; Jeong, Hyomin

    2016-02-01

    The composite material consisted of graphene (GN) and silver nanoparticles (AgNPs) has been essential topic in science and industry due to its unique thermal, electrical and antibacterial proper- ties. However, there are scarcity studies based on their thermal properties of nanofluids. Therefore, GN-AgNPs composite material was synthesized using facile and environment friendly method and further nanofluids were prepared by ultrasonication in this study. The morphological and structural investigations were carried out using scanning electron microscope (SEM), transmission electron microscope (TEM), X-ray diffractometer (XRD) as well as ultra violet (UV)-visible spectroscopy. Furthermore, thermal conductivity measurements were performed for as-prepared nanofluids. As a result of thermal conductivity study, GN-AgNPs composite material was considerably enhanced the thermal conductivity of base fluid (water) by to 6.59% for the nanofluid (0.2 wt% GN and 0.4 wt% AgNPs).

  1. Thermal Conductivity Performance of Polypropylene Composites Filled with Polydopamine-Functionalized Hexagonal Boron Nitride.

    Science.gov (United States)

    Chen, Lin; Xu, Hong-Fei; He, Shao-Jian; Du, Yi-Hang; Yu, Nan-Jie; Du, Xiao-Ze; Lin, Jun; Nazarenko, Sergei

    2017-01-01

    Mussel-inspired approach was attempted to non-covalently functionalize the surfaces of boron nitride (BN) with self-polymerized dopamine coatings in order to reduce the interfacial thermal barrier and enhance the thermal conductivity of BN-containing composites. Compared to the polypropylene (PP) composites filled with pristine BN at the same filler content, thermal conductivity was much higher for those filled with both functionalized BN (f-BN) and maleic anhydride grafted PP (PP-g-ma) due to the improved filler dispersion and better interfacial filler-matrix compatibility, which facilitated the development of more thermal paths. Theoretical models were also applied to predict the composite thermal conductivity in which the Nielsen model was found to fit well with the experimental results, and the estimated effective aspect ratio of fillers well corresponded to the degree of filler aggregation as observed in the morphological study.

  2. Evaluation of cerium oxide coated Cu cermets as inert anodes for aluminum electrowinning

    Energy Technology Data Exchange (ETDEWEB)

    1992-08-01

    Cu/NiFe{sub 2}O{sub 4} cermets were evaluated, with and without an in-situ deposited CEROX (TM; cerium oxide) coating, in 100 h laboratory A1 electrowinning tests. Bath ratio and current density were varied between tests and corrosion was determined by contamination of the aluminum and cryolite by cermet components (Cu, Fe, and Ni). Higher bath ratios of 1.5 to 1.6 led to less corrosion and thicker CEROX coatings. Lower current densities led to slightly less corrosion but much less oxidation of the Cu cermet substrate. At identical test conditions, the corrosion of the CEROX coated cermets was 1/7 that of an uncoated cermet. Corrosion was increased in CEROX coated cermets tested under unsaturated alumina conditions. The electrical conductivity of the CEROX coating was measured to be {approximately}0.2 ohm{sup {minus}1}cm{sup {minus}1}, resulting in a slight voltage penalty, depending on the thickness of the coating.

  3. Effect of Functionalization of Graphene Nanoplatelets on the Mechanical and Thermal Properties of Silicone Rubber Composites

    Directory of Open Access Journals (Sweden)

    Guangwu Zhang

    2016-02-01

    Full Text Available This study investigated the effect of silane and surfactant treatments of graphene nanoplatelets (GnPs on the mechanical and thermal properties of silicone rubber (SR composites. GnPs were modified with aminopropyltriethoxysilane (APTES, vinyltrimethoxysilane (VTMS, and Triton X-100, and then the pristine GnPs and functionalized GnPs were individually incorporated into the SR. Compared with the pristine GnP/SR composite, the composites reinforced with modified GnP showed better tensile strength, elongation at break, and thermal conductivity properties due to better dispersion of modified GnPs and stronger interfacial interactions between the modified GnPs and matrix. The mechanical properties and thermal conductivity of the VTMS-GnP/SR composite were comparable to the properties of the Triton-GnP counterpart, but better than that of the APTES-GnP/SR composite. In addition, the VTMS-GnP/SR composite demonstrated the highest thermal stability and crystallization temperature among the four types of composites. The remarkable improvement of mechanical and thermal properties of the VTMS-GnP/SR composite was mainly due to the covalent linkage of VTMS-GnP with SR. The VTMS treatment was a more appropriate modification of GnP particles to improve the multifunctional properties of SR.

  4. Effects and Signatures of Thermal and Compositional Mantle Anomalies Induced by Giant Impacts on Mars

    Science.gov (United States)

    Ruedas, T.; Breuer, D.

    2016-08-01

    Fully dynamical convection models coupled with a petrological model are combined with a parameterized formulation of impact effects to model how the thermal and compositional anomalies generated by impacts influence the evolution of Mars.

  5. Preparation of Al-SiC{sub p} composite coating by plasma thermal spray

    Energy Technology Data Exchange (ETDEWEB)

    Min, J.W. [Chungnam National University, Taejeon (Korea); Yoo, S.E. [Korea Automotive Technology Institute, Chonan (Korea); Kim, Y.J. [Sunmoon University, Asan (Korea); Kim, J.S.; Suhr, D.S. [Chungnam National University, Taejeon (Korea)

    2003-03-01

    Al-SiC{sub p} composite layer was prepared by plasma thermal spray on aluminum substrate using composite powder prepared by mechanical alloying. Mechanically alloyed powder was achieved after 24 h milling, which was used for thermal spray coating. The correlations between process conditions and thickness/porosity were analyzed, and increase of hardness was confirmed. The presence of Al-Si-C-O compound was detected by TEM analysis. (author). 16 refs., 6 tabs., 11 figs.

  6. Dual percolation behaviors of electrical and thermal conductivity in metal-ceramic composites

    Science.gov (United States)

    Sun, K.; Zhang, Z. D.; Qian, L.; Dang, F.; Zhang, X. H.; Fan, R. H.

    2016-02-01

    The thermal and electrical properties including the permittivity spectra in radio frequency region were investigated for copper/yttrium iron garnet (Cu/YIG) composites. Interestingly, the percolation behaviors in electrical and thermal conductivity were obtained due to the formation of copper particles' networks. Beyond the electrical percolation threshold, negative permittivity was observed and plasmon frequency was reduced by several orders of magnitude. With the increase in copper content, the thermal conductivity was gradually increased; meanwhile, the phonon scattering effect and thermal resistance get enhanced, so the rate of increase in thermal conductivity gradually slows down. Hopefully, Cu/YIG composites with tunable electrical and thermal properties have great potentials for electromagnetic interference shielding and electromagnetic wave attenuation.

  7. Dual percolation behaviors of electrical and thermal conductivity in metal-ceramic composites

    Energy Technology Data Exchange (ETDEWEB)

    Sun, K.; Zhang, Z. D.; Qian, L.; Dang, F.; Zhang, X. H., E-mail: zhangxh@sdu.edu.cn, E-mail: fan@sdu.edu.cn; Fan, R. H., E-mail: zhangxh@sdu.edu.cn, E-mail: fan@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan 250061 (China)

    2016-02-08

    The thermal and electrical properties including the permittivity spectra in radio frequency region were investigated for copper/yttrium iron garnet (Cu/YIG) composites. Interestingly, the percolation behaviors in electrical and thermal conductivity were obtained due to the formation of copper particles' networks. Beyond the electrical percolation threshold, negative permittivity was observed and plasmon frequency was reduced by several orders of magnitude. With the increase in copper content, the thermal conductivity was gradually increased; meanwhile, the phonon scattering effect and thermal resistance get enhanced, so the rate of increase in thermal conductivity gradually slows down. Hopefully, Cu/YIG composites with tunable electrical and thermal properties have great potentials for electromagnetic interference shielding and electromagnetic wave attenuation.

  8. Thermal degradation kinetics and lifetime estimation for polycarbonate/polymethylphenylsilsesquioxane composite

    Institute of Scientific and Technical Information of China (English)

    Jiangbo WANG; Zhong XIN

    2009-01-01

    The thermal degradation behaviors of poly-carbonate/polymethylphenylsilsesquioxane (FRPC) composites were investigated by thermogravimetric analysis (TGA) under isothermal conditions in nitrogen atmosphere. The isothermal kinetics equation was used to describe the thermal degradation process. The results showed that activation energy (E), in the case of isothermal degradation, was a quick increasing function of conversion (a) for polycarbonate (PC) but was a strong and decreasing function of conversion for FRPC. Under the isothermal condition, the addition of polymethylphenylsilsesquioxane (PMPSQ) retardanted the thermal degradation and enhanced the thermal stability of PC during the early and middle stages of thermal degradation. It also indicated a possible existence of a difference in nucleation, nuclei growth, and gas diffusion mechanism in the thermal degradation process between PC and FRPC. Meanwhile, the addition of PMPSQ influenced the lifetime of PC, but the composite still met the demand in manufacturing and application.

  9. Enhanced thermal conductivity of form-stable phase change composite with single-walled carbon nanotubes for thermal energy storage.

    Science.gov (United States)

    Qian, Tingting; Li, Jinhong; Feng, Wuwei; Nian, Hong'en

    2017-03-16

    A striking contrast in the thermal conductivities of polyethylene glycol (PEG)/diatomite form-stable phase change composite (fs-PCC) with single-walled carbon nanotubes (SWCNs) as nano-additive has been reported in our present study. Compared to the pure PEG, the thermal conductivity of the prepared fs-PCC has increased from 0.24 W/mK to 0.87 W/Mk with a small SWCNs loading of 2 wt%. SWCNs are decorated on the inner surface of diatomite pores whilst retaining its porous structure. Compared to PEG/diatomite fs-PCC, the melting and solidification time of the PEG/diatomite/SWCNs fs-PCC are respectively decreased by 54.7% and 51.1%, and its thermal conductivity is 2.8 times higher. The composite can contain PEG as high as 60 wt% and maintain its original shape perfectly without any PEG leakage after subjected to 200 melt-freeze cycles. DSC results indicates that the melting point of the PEG/diatomite/SWCNs fs-PCC shifts to a lower temperature while the solidification point shifts to a higher temperature due to the presence of SWCNs. Importantly, the use of SWCNs is found to have clear beneficial effects for enhancing the thermal conductivity and thermal storage/release rates, without affecting thermal properties, chemical compatibility and thermal stability. The prepared PEG/diatomite/SWCNs fs-PCC exhibits excellent chemical and thermal durability and has potential application in solar thermal energy storage and solar heating.

  10. Enhanced thermal conductivity of form-stable phase change composite with single-walled carbon nanotubes for thermal energy storage

    Science.gov (United States)

    Qian, Tingting; Li, Jinhong; Feng, Wuwei; Nian, Hong'En

    2017-03-01

    A striking contrast in the thermal conductivities of polyethylene glycol (PEG)/diatomite form-stable phase change composite (fs-PCC) with single-walled carbon nanotubes (SWCNs) as nano-additive has been reported in our present study. Compared to the pure PEG, the thermal conductivity of the prepared fs-PCC has increased from 0.24 W/mK to 0.87 W/Mk with a small SWCNs loading of 2 wt%. SWCNs are decorated on the inner surface of diatomite pores whilst retaining its porous structure. Compared to PEG/diatomite fs-PCC, the melting and solidification time of the PEG/diatomite/SWCNs fs-PCC are respectively decreased by 54.7% and 51.1%, and its thermal conductivity is 2.8 times higher. The composite can contain PEG as high as 60 wt% and maintain its original shape perfectly without any PEG leakage after subjected to 200 melt-freeze cycles. DSC results indicates that the melting point of the PEG/diatomite/SWCNs fs-PCC shifts to a lower temperature while the solidification point shifts to a higher temperature due to the presence of SWCNs. Importantly, the use of SWCNs is found to have clear beneficial effects for enhancing the thermal conductivity and thermal storage/release rates, without affecting thermal properties, chemical compatibility and thermal stability. The prepared PEG/diatomite/SWCNs fs-PCC exhibits excellent chemical and thermal durability and has potential application in solar thermal energy storage and solar heating.

  11. Conceptual Design of a CERMET NTR Fission Core Using Multiphysics Modeling Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Jonathan A. Webb; Brian J. Gross; William T. Taitano

    2011-08-01

    An initial pre-conceptual CERMET Nuclear Thermal Propulsion reactor system is investigated within this paper. Reactor configurations are investigated where the fuel consists of 60 vol.% UO2 and 40 vol.% W where the UO2 consists of Gd2O3 concentrations of 5 and 10 mol.%.Gd2O3. The fuel configuration consisting of 5 mol.% UO2 was found to have a total mass of 2761 kg and a thrust to weight ratio of 4.10 and required a coolant channel surface area to fueled volume ratio of approximately 15.0 in order to keep the centerline temperature below 3000 K. The configuration consisting of 10 mol.% Gd2O3 required a surface area to volume ratio of approximately 12.2 to cool the reactor to a peak temperature of 3000 K and had a total mass of 3200 kg and a thrust to weight ratio of 3.54. It is not known yet what concentration of Gd2O3 is required to maintain fuel stability at 3000 K; however, both reactors offer the potential for operations at 25,000 lb, and at a specific impulse which may range from 900 to 950 seconds.

  12. Thermal conductivity of polymer composites with the geometrical characteristics of graphene nanoplatelets.

    Science.gov (United States)

    Kim, Hyun Su; Bae, Hyun Sung; Yu, Jaesang; Kim, Seong Yun

    2016-05-25

    One of the most important physical factors related to the thermal conductivity of composites filled with graphene nanoplatelets (GNPs) is the dimensions of the GNPs, that is, their lateral size and thickness. In this study, we reveal the relationship between the thermal conductivity of polymer composites and the realistic size of GNP fillers within the polymer composites (measured using three-dimensional (3D) non-destructive micro X-ray CT analysis) while minimizing the effects of the physical parameters other than size. A larger lateral size and thickness of the GNPs increased the likelihood of the matrix-bonded interface being reduced, resulting in an effective improvement in the thermal conductivity and in the heat dissipation ability of the composites. The thermal conductivity was improved by up to 121% according to the filler size; the highest bulk and in-plane thermal conductivity values of the composites filled with 20 wt% GNPs were 1.8 and 7.3 W/m·K, respectively. The bulk and in-plane thermal conductivity values increased by 650 and 2,942%, respectively, when compared to the thermal conductivity values of the polymer matrix employed (0.24 W/m·K).

  13. Oxidation behavior of nickel-chromium-aluminum-yttrium - Magnesium oxide and nickel-chromium-aluminum-yttrium - zirconate type of cermets

    Science.gov (United States)

    Zaplatynsky, I.

    1976-01-01

    The 1100 and 1200 C cyclic oxidation resistance of dense Ni-Cr-Al-Y - MgO, Ni-Cr-Al-Y - CaZrO3, Ni-Cr-Al-Y - SrZrO3, Ni-Cr-Al-Y - MgZro3 cermets and a 70 percent dense Ni-Cr-Al-Y developmental material was determined. The cermets contained 60 and 50 volume percent of Ni-Cr-Al-Y which formed a matrix with the oxide particles imbedded in it. The cermets containing MgO were superior to cermets based on zirconates and to the porous Ni-Cr-Al-Y material.

  14. Improved thermal stability and wettability behavior of thermoplastic polyurethane / barium metaborate composites

    Energy Technology Data Exchange (ETDEWEB)

    Baştürka, Emre; Madakbaş, Seyfullah; Kahraman, Memet Vezir, E-mail: smadakbas@marmara.edu.tr [Department of Chemistry, Marmara University, Istanbul (Turkey)

    2016-03-15

    In this paper, it was targeted to the enhance thermal stability and wettability behavior of thermoplastic polyurethane (TPU) by adding barium metaborate. TPU-Barium metaborate composites were prepared by adding various proportions of barium metaborate to TPU. The chemical structures of the composites were characterised by fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analysis. All prepared composites have extremely high Tg and thermal stability as determined from DSC and TGA analysis. All composite materials have the Tg ranging from 15 to 35 °C. The surface morphologies of the composites were investigated by a scanning electron microscopy. Mechanical properties of the samples were characterized with stress-strain test. Hydrophobicity of the samples was determined by the contact angle measurements. The obtained results proved that thermal, hydrophobic and mechanical properties were improved. (author)

  15. A Phenomenological Thermal-Mechanical Viscoelastic Constitutive Modeling for Polypropylene Wood Composites

    Directory of Open Access Journals (Sweden)

    Xiongqi Peng

    2012-01-01

    Full Text Available This paper presents a phenomenological thermal-mechanical viscoelastic constitutive modeling for polypropylene wood composites. Polypropylene (PP wood composite specimens are compressed at strain rates from 10−4 to 10−2 s−1 and at temperature of , , and , respectively. The mechanical responses are shown to be sensitive both to strain rate and to temperature. Based on the Maxwell viscoelastic model, a nonlinear thermal-mechanical viscoelastic constitutive model is developed for the PP wood composite by decoupling the effect of temperature with that of the strain rate. Corresponding viscoelastic parameters are obtained through curve fitting with experimental data. Then the model is used to simulate thermal compression of the PP wood composite. The predicted theoretical results coincide quite well with experimental data. The proposed constitutive model is then applied to the thermoforming simulation of an automobile interior part with the PP wood composites.

  16. Iridescent cellulose nanocrystal/polyethylene oxide composite films with low coefficient of thermal expansion

    Science.gov (United States)

    Jairo A. Diaz; Julia L. Braun; Robert J. Moon; Jeffrey P. Youngblood

    2015-01-01

    Simultaneous control over optical and thermal properties is particularly challenging and highly desired in fields like organic electronics. Here we incorporated cellulose nanocrystals (CNCs) into polyethylene oxide (PEO) in an attempt to preserve the iridescent CNC optical reflection given by their chiral nematic organisation, while reducing the composite thermal...

  17. A review of wood thermal pretreatments to improve wood composite properties

    Science.gov (United States)

    Manuel Raul Pelaez-Samaniego; Vikram Yadama; Eini Lowell; Raul. Espinoza-Herrera

    2013-01-01

    The objective of this paper is to review the published literature on improving properties of wood composites through thermal pretreatment of wood. Thermal pretreatment has been conducted in moist environments using hot water or steam at temperatures up to 180 and 230 ˚C, respectively, or in dry environments using inert gases at temperatures up to 240 ...

  18. Thermal Performance of Composite Flexible Blanket Insulations for Hypersonic Aerospace Vehicles

    Science.gov (United States)

    Kourtides, Demetrius A.

    1993-01-01

    This paper describes the thermal performance of a Composite Flexible Blanket Insulation (C.F.B.I.) considered for potential use as a thermal protection system or thermal insulation for future hypersonic vehicles such as the National Aerospace Plane (N.A.S.P.). Thermophysical properties for these insulations were also measured including the thermal conductivity at various temperatures and pressures and the emissivity of the fabrics used in the flexible insulations. The thermal response of these materials subjected to aeroconvective heating from a plasma arc is also described. Materials tested included two surface variations of the insulations, and similar insulations coated with a Protective Ceramic Coating (P.C.C.). Surface and backface temperatures were measured in the flexible insulations and on Fibrous Refractory Composite Insulation (F.R.C.I.) used as a calibration model. The uncoated flexible insulations exhibited good thermal performance up to 35 W/sq cm. The use of a P.C.C. to protect these insulations at higher heating rates is described. The results from a computerized thermal analysis model describing thermal response of those materials subjected to the plasma arc conditions are included. Thermal and optical properties were determined including thermal conductivity for the rigid and flexible insulations and emissivity for the insulation fabrics. These properties were utilized to calculate the thermal performance of the rigid and flexible insulations at the maximum heating rate.

  19. Chemically and Thermally Stable High Energy Density Silicone Composites Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Thermal energy storage systems with 300 ? 1000 kJ/kg energy density through either phase changes or chemical heat absorption are sought by NASA. This proposed effort...

  20. Development of Thermally Actuated, High Temperature Composite Morphing Concepts

    Science.gov (United States)

    2016-03-31

    surface’s residual stresses cancel. Hand sanding with coarse sandpaper was usually an acceptable method of surface prep , how- ever the bond strength was...reference, for which a zero -stress state was assumed [22, 24, 26]. While this approach simplifies calculations and provides con- venient comparisons with...is best viewed from right to left, on account of the fact that thermal strains increase as temperature decreases. This measurement of non- zero thermal

  1. Development of Thermally Actuated, High-Temperature Composite Morphing Concepts

    Science.gov (United States)

    2016-05-11

    surface’s residual stresses cancel. Hand sanding with coarse sandpaper was usually an acceptable method of surface prep , how- ever the bond strength was...reference, for which a zero -stress state was assumed [22, 24, 26]. While this approach simplifies calculations and provides con- venient comparisons with...is best viewed from right to left, on account of the fact that thermal strains increase as temperature decreases. This measurement of non- zero thermal

  2. Thermomechanical and Environmental Durability of Environmental Barrier Coated Ceramic Matrix Composites Under Thermal Gradients

    Science.gov (United States)

    Zhu, Dongming; Bhatt, Ramakrishna T.; Harder, Bryan

    2016-01-01

    This paper presents the developments of thermo-mechanical testing approaches and durability performance of environmental barrier coatings (EBCs) and EBC coated SiCSiC ceramic matrix composites (CMCs). Critical testing aspects of the CMCs will be described, including state of the art instrumentations such as temperature, thermal gradient, and full field strain measurements; materials thermal conductivity evolutions and thermal stress resistance; NDE methods; thermo-mechanical stress and environment interactions associated damage accumulations. Examples are also given for testing ceramic matrix composite sub-elements and small airfoils to help better understand the critical and complex CMC and EBC properties in engine relevant testing environments.

  3. Novel Thermally Stable Poly (vinyl chloride) Composites for Sulfate Removal

    Science.gov (United States)

    BaCO3 dispersed PVC composites were prepared through a polymer re-precipitation method. The composites were tested for sulfate removal using rapid small scale column test (RSSCT) and found to significantly reduce sulfate concentration. The method was extended to synthe...

  4. Thermal properties of poly (lactic acid)/milkweed composites

    Science.gov (United States)

    Currently, most polymer composites utilize petroleum-based materials that are non-degradable and difficult to recycle or incur substantial cost for disposal. Green composites can be used in nondurable limited applications. In order to determine the degree of compatibility between Poly (lactic Acid...

  5. Phase Evolution in Boride-Based Cermets and Reaction Bonding onto Plain Low Carbon Steel Substrate

    Science.gov (United States)

    Palanisamy, B.; Upadhyaya, A.

    2012-04-01

    Reaction sinter bonding is a process that aims to bond two materials for improvement in properties through reactive sintering technique. The process has been effectively used to sinter hard materials like borides in situ which not only possess excellent oxidation resistance, good corrosion resistance but also resistant to abrasive wear. Sinter bonding is a unique surface modification process achieved through powder metallurgy and is competent with other techniques like boronizing sintering and sinter-brazing since it eliminates the additional operations of heat treatment and assembly and removes the inherent setbacks with these processes. This study focuses on identifying the phase evolution mechanism using characterization tools like x-ray diffractometry and energy dispersive spectroscopy and study of sinter bonding of the boron containing precursors (Mo-Cr-Fe-Ni-FeB-MoB) onto plain carbon steel. A microstructure containing Fe-based matrix dispersed with complex borides develops with temperature in the tape cast sheets. A fivefold increase in hardness between plain carbon steel in wrought condition and sinter bonded steel was observed. The multilayer consisted of a reaction zone adjacent to the interface and was investigated with the composition profile and hardness measurements. A model of sinter bonding between the cermet and the steel has also been proposed.

  6. Corrosion of cermet anodes during low temperature electrolysis of alumina. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Kozarek, R.L.; Ray, S.P.; Dawless, R.K.; LaCamera, A.F.

    1997-09-26

    Successful development of inert anodes to replace carbon anodes in Hall cells has the potential benefits of lower energy consumption,lower operating costs, and reduced CO{sub 2} and CO emissions. Using inert anodes at reduced current density and reduced operating temperature (800 C) has potential for decreasing the corrosion rate of inert anodes. It may also permit the use of new materials for containment and insulation. This report describes the fabrication characteristics and the corrosion performance of 5324-17% Cu Cermet anodes in 100 hour tests. Although some good results were achieved, the corrosion rate at low temperature (800 C) is varied and not significantly lower than typical results at high temperature ({approximately} 960 C). This report also describes several attempts at 200 hour tests, with one anode achieving 177 hours of continuous operation and another achieving a total of 235 hours but requiring three separate tests of the same anode. The longest run did show a lower wear rate in the last test; but a high resistance layer developed on the anode surface and forced an unacceptably low current density. It is recommended that intermediate temperatures be explored as a more optimal environment for inert anodes. Other electrolyte chemistries and anode compositions (especially high conductivity anodes) should be considered to alleviate problems associated with lower temperature operation.

  7. High thermal conductivity SiC/SiC composites for fusion applications -- 2

    Energy Technology Data Exchange (ETDEWEB)

    Kowbel, W.; Tsou, K.T.; Withers, J.C. [MER Corp., Tucson, AZ (United States); Youngblood, G.E. [Pacific Northwest National Lab., Richland, WA (United States)

    1998-03-01

    This report covers material presented at the IEA/Jupiter Joint International Workshop on SiC/SiC Composites for Fusion Structural Applications held in conjunction with ICFRM-8, Sendai, Japan, Oct. 23--24, 1997. An unirradiated SiC/SiC composite made with MER-developed CVR SiC fiber and a hybrid PIP/CVI SiC matrix exhibited room temperature transverse thermal conductivity of 45 W/mK. An unirradiated SiC/SiC composite made from C/C composite totally CVR-converted to a SiC/SiC composite exhibited transverse thermal conductivity values of 75 and 35 W/mK at 25 and 1000 C, respectively. Both types of SiC/SiC composites exhibited non-brittle failure in flexure testing.

  8. Thermal buffering performance of composite phase change materials applied in low-temperature protective garments

    Science.gov (United States)

    Yang, Kai; Jiao, Mingli; Yu, Yuanyuan; Zhu, Xueying; Liu, Rangtong; Cao, Jian

    2017-07-01

    Phase change material (PCM) is increasingly being applied in the manufacturing of functional thermo-regulated textiles and garments. This paper investigated the thermal buffering performance of different composite PCMs which are suitable for the application in functional low-temperature protective garments. First, according to the criteria selecting PCM for functional textiles/garments, three kinds of pure PCM were selected as samples, which were n-hexadecane, n-octadecane and n-eicosane. To get the adjustable phase change temperature range and higher phase change enthalpy, three kinds of composite PCM were prepared using the above pure PCM. To evaluate the thermal buffering performance of different composite PCM samples, the simulated low-temperature experiments were performed in the climate chamber, and the skin temperature variation curves in three different low temperature conditions were obtained. Finally composite PCM samples’ thermal buffering time, thermal buffering capacity and thermal buffering efficiency were calculated. Results show that the comprehensive thermal buffering performance of n-octadecane and n-eicosane composite PCM is the best.

  9. Preliminary study of impact of fuel options on performance of Nuclear Thermal Propulsion (NTP) concepts

    Science.gov (United States)

    Ludewig, H.; Todosow, M.; Montanez, P.; Bezler, P.

    2002-01-01

    A study of the sensitivity to fuel type and composition on the performance of two Nuclear Thermal Rocket (NTR) concepts is presented. The performance measures are the specific impulse and the thrust/weight (T/W) ratio, and the concepts considered are based on the NERVA and ESCORT reactors. For the NERVA concept use of alternative fissile materials showed significant reductions in core mass which improves the values of T/W. However, launch safety considerations may be the dominant factor in selection of fissile material. The use of ternary carbide based fuels allows higher exhaust temperatures, but due to their higher density reduces T/W. The use of molybdenum based cermets, and cermets which use UN or UC2 fuel allow for significant reductions in the reactor mass, and thus an increase in T/W. However, the use of molybdenum reduces the exhaust temperature. Both these results for the NERVA and ESCORT based systems indicate the need to axially zone the core. The lower temperature but lighter material should be used in the cooler (<2500 K) parts of the core, and the heavier, higher temperature material should be used in the outlet end of the core. In addition, the thermal response, and implied stress is estimated for the NERVA concept. .

  10. Synthesis and characterization of conducting composites of polyaniline and carbon black with high thermal stability

    Directory of Open Access Journals (Sweden)

    Fabio R. Simões

    2009-01-01

    Full Text Available In this work, a detailed chemical route to prepare thermally stable polyaniline (PANI/carbon black (CB composites is described. The syntheses were performed by chemical polymerization of aniline over CB particles, using different PANI/CB mass ratios. The thermal and electrical properties were characterized. Composites with mass ratio up to 65:35 (PANI:CB showed excellent thermal stability maintaining their conducting properties when thermally treated at 230 °C for two hours, which is adequate to process these materials. Moreover, the results showed an important reduction in the surface area of the composites which have a good relationship with the improvement of the rheological properties in melt processing.

  11. Influence of Carbon Nanotubes on Thermal Stability of Water-Dispersible Nanofibrillar Polyaniline/Nanotube Composite

    Directory of Open Access Journals (Sweden)

    Zhi-Bin Zhang

    2012-02-01

    Full Text Available Significant influence on the thermal stability of polyaniline (PANI in the presence of multi-walled carbon nanotubes (MWCNTs is reported. By means of in-situ rapid mixing approach, water-dispersible nanofibrillar PANI and composites, consisting of MWCNTs uniformly coated with PANI in the state of emeraldine salt, with a well-defined core-shell heterogeneous structure, were prepared. The de-protonation process in PANI occurs at a lower temperature under the presence of MWCNTs on the polyaniline composite upon thermal treatment. However, it is found that the presence of MWCNTs significantly enhances the thermal stability of PANI’s backbone upon exposure to laser irradiation, which can be ascribed to the core-shell heterogeneous structure of the composite of MWCNTs and PANI, and the high thermal conductivity of MWCNTs.

  12. Network model for thermal conductivities of unidirectional fiber-reinforced composites

    Science.gov (United States)

    Wang, Yang; Peng, Chaoyi; Zhang, Weihua

    2014-12-01

    An empirical network model has been developed to predict the in-plane thermal conductivities along arbitrary directions for unidirectional fiber-reinforced composites lamina. Measurements of thermal conductivities along different orientations were carried out. Good agreement was observed between values predicted by the network model and the experimental data; compared with the established analytical models, the newly proposed network model could give values with higher precision. Therefore, this network model is helpful to get a wider and more comprehensive understanding of heat transmission characteristics of fiber-reinforced composites and can be utilized as guidance to design and fabricate laminated composites with specific directional or specific locational thermal conductivities for structures that simultaneously perform mechanical and thermal functions, i.e. multifunctional structures (MFS).

  13. Thermal Expansion and Diffusion Coefficients of Carbon Nanotube-Polymer Composites

    Science.gov (United States)

    Wei, Chengyu; Srivastava, Deepak; Cho, Kyeongjae; Biegel, Bryan (Technical Monitor)

    2001-01-01

    Classical molecular dynamics (MD) simulations employing Brenner potential for intra-nanotube interactions and van der Waals forces for polymer-nanotube interface have been used to investigate thermal expansion and diffusion characteristics of carbon nanotube-polyethylene composites. Addition of carbon nanotubes to polymer matrix is found to significantly increase the glass transition temperature Tg, and thermal expansion and diffusion coefficients in the composite above Tg. The increase has been attributed to the temperature dependent increase of the excluded volume for the polymer chains, and the findings could have implications in the composite processing, coating and painting applications.

  14. Changes in the Thermal and Dimensional Stability of the Structure of a Polymer Composite After Carbonization

    Science.gov (United States)

    Gaidachuk, V. E.; Kondratiev, A. V.; Chesnokov, A. V.

    2017-01-01

    Based on the theory of reinforcement of polymer composites, approximate relations for the physicomechanical and strength properties of a carbon-carbon composite material are synthesized, which are used to perform a finite-element analysis of the degree and character of changes in the thermal and dimensional stability of its structure after carbonization. Using approximate criteria of structural optimization of carbon-carbon composites ensuring their maximum dimensional stability, a [0/±45/90] package of thermally nonquilibrium layers is investigated and compared with an analogous carbon-fiber-reinforced plastic.

  15. Synthesis of Flexible Aerogel Composites Reinforced with Electrospun Nanofibers and Microparticles for Thermal Insulation

    Directory of Open Access Journals (Sweden)

    Huijun Wu

    2013-01-01

    Full Text Available Flexible silica aerogel composites in intact monolith of 12 cm were successfully fabricated by reinforcing SiO2 aerogel with electrospun polyvinylidene fluoride (PVDF webs via electrospinning and sol-gel processing. Three electrospun PVDF webs with different microstructures (e.g., nanofibers, microparticles, and combined nanofibers and microparticles were fabricated by regulating electrospinning parameters. The as-electrospun PVDF webs with various microstructures were impregnated into the silica sol to synthesize the PVDF/SiO2 composites followed by solvent exchange, surface modification, and drying at ambient atmosphere. The morphologies of the PVDF/SiO2 aerogel composites were characterized and the thermal and mechanical properties were measured. The effects of electrospun PVDF on the thermal and mechanical properties of the aerogel composites were evaluated. The aerogel composites reinforced with electrospun PVDF nanofibers showed intact monolith, improved strength, and perfect flexibility and hydrophobicity. Moreover, the aerogel composites reinforced with the electrospun PVDF nanofibers had the lowest thermal conductivity (0.028 W·m−1·K−1. It indicates that the electrospun PVDF nanofibers could greatly improve the mechanical strength and flexibility of the SiO2 aerogels while maintaining a lower thermal conductivity, which provides increasing potential for thermal insulation applications.

  16. Pave Thermal Highway with Self-Organized Nanocrystals in Transparent Polymer Composites.

    Science.gov (United States)

    Mu, Liwen; Ji, Tuo; Chen, Long; Mehra, Nitin; Shi, Yijun; Zhu, Jiahua

    2016-10-03

    Phonon transfer is greatly scattered in traditional polymer composites due to the unpaired phonon frequency at polymer/filler interface. A key innovation of this work is to build continuous crystal network by self-organization and utilize it as "thermal highway" that circumvents the long-existing interfacial thermal barrier issue in traditional composites. By tuning the molecular diffusion rate of dicarboxylic acids (oxalic acid, malonic acid and succinic acid), different crystal structures including skeletal, dendrite, diffusion limited aggregates and spherulite were synthesized in PVA film. These continuous crystal structures benefit the efficient phonon transfer in the composites with minimized interfacial scattering and lead to a significant thermal conductivity enhancement by up to 180% compared to pure polymer. Moreover, the transparent feature of these composite films provides additional benefits in display applications. Post heat treatment effect on the thermal conductivity of the composite films shows a time dependent behavior. These uniquely structured polymer/crystal composites are expected to generate significant impacts in thermal management applications.

  17. Mechanical and thermal properties of water glass coated sisal fibre-reinforced polypropylene composite

    CSIR Research Space (South Africa)

    Phiri, G

    2012-10-01

    Full Text Available ?C). Figure 1 shows the processing steps followed to produce composite samples. Up to 15% fibre loading could be achieved and the sisal fibres were coated with water glass to improve fire resistance. In order to improve the adhesion between sisal... preparation process: (A) WG coated fibre, (B) High speed granulator, (C) Composite granules, (D) Single screw extruder, (E) Injection moulder and (F) Composite samples (dumbbells) Mechanical and thermal properties of water glass coated sisal fi bre...

  18. Influence of thermal effect on sugars composition of Mexican Agave syrup

    OpenAIRE

    Muniz-Marquez, D.B.; Contreras, J. C.; Rodriguez, R.; Mussatto, S.I.; Wong-Paz, J.E.; J.A. Teixeira; Aguilar, C.N.

    2015-01-01

    Agave syrup is a fermentable by-product from the Agave industry that is used for pulque production, a typical Mexican fermented beverage. However, to date, the information available on its physicochemical composition is scarce, with this study being one of the first contributions on the subject. Here the influence of thermal treatment at 121ºC/15 min on the physicochemical composition of agave syrup was studied. The chemical composition based on sugar content was evaluated by thin-layer chrom...

  19. Factors affecting the thermal shock resistance of several hafnia based composites containing graphite or tungsten. M.S. Thesis

    Science.gov (United States)

    Lineback, L. D.

    1974-01-01

    The thermal shock resistance of hafnia based composites containing graphite powder or tungsten fibers was investigated in terms of material properties which include thermal expansion, thermal conductivity, compressive fracture stress, modulus of elasticity, and phase stability in terms of the processing parameters of hot pressing pressure and/or density, degree of stabilization of the hafnia, and composition. All other parameters were held constant or assumed constant. The thermal shock resistance was directly proportional to the compressive fracture stress to modulus of elasticity ratio and was not affected appreciably by the small thermal expansion or thermal conductivity changes. This ratio was found to vary strongly with the composition and density such that the composites containing graphite had relatively poor thermal shock resistance, while the composites containing tungsten had superior thermal shock resistance.

  20. EFFECTS OF HEAT TREATMENT ON THE THERMAL EXPANSION BEHAVIOR OF SiC WHISKER REINFORCED ALUMINUM COMPOSITE

    Institute of Scientific and Technical Information of China (English)

    M. Hu; W.D. Fei; W.L. Li; C.K. Yao

    2001-01-01

    The thermal expansion behaviors of SiC whisker reinforced commercially pure aluminum composites subjected to different heat treatments were studied. The results indicated that the thermal expansion behaviors were greatly affected by heat treatment.To explain the results, the microstructures and thermal mismatch stresses in the matrix of the composite were examined by the transmission electron microscope and Xray diffraction, respectively. The dislocation density and thermal mismatch stresses in the matrix of the composites water quenched from 600°C are much higher than that of the composite slowly cooled from 600°C. The analysis suggested that the coefficients of thermal expansion (CTE) are closely related to the change of thermal mismatch stresses and yield strength of the matrix of the composite. The comparison of the coefficients of thermal expansion between experiments and calculations suggested that the temperature behaviors of CTE of SiCw/Al composite agree better with those of Kerner's model within lower temperature range.

  1. Comprehensive NMR analysis of compositional changes of black garlic during thermal processing.

    Science.gov (United States)

    Liang, Tingfu; Wei, Feifei; Lu, Yi; Kodani, Yoshinori; Nakada, Mitsuhiko; Miyakawa, Takuya; Tanokura, Masaru

    2015-01-21

    Black garlic is a processed food product obtained by subjecting whole raw garlic to thermal processing that causes chemical reactions, such as the Maillard reaction, which change the composition of the garlic. In this paper, we report a nuclear magnetic resonance (NMR)-based comprehensive analysis of raw garlic and black garlic extracts to determine the compositional changes resulting from thermal processing. (1)H NMR spectra with a detailed signal assignment showed that 38 components were altered by thermal processing of raw garlic. For example, the contents of 11 l-amino acids increased during the first step of thermal processing over 5 days and then decreased. Multivariate data analysis revealed changes in the contents of fructose, glucose, acetic acid, formic acid, pyroglutamic acid, cycloalliin, and 5-(hydroxymethyl)furfural (5-HMF). Our results provide comprehensive information on changes in NMR-detectable components during thermal processing of whole garlic.

  2. Assembly and testing of a composite heat pipe thermal intercept for HTS current leads

    Energy Technology Data Exchange (ETDEWEB)

    Daugherty, M.A.; Daney, D.E.; Prenger, F.C.; Hill, D.D.; Williams, P.M.; Boenig, H.J.

    1995-09-01

    We are building high temperature superconducting (HTS) current leads for a demonstration HTS-high gradient magnetic separation (HGMS) system cooled by a cryocooler. The current leads are entirely conductively cooled. A composite nitrogen heat pipe provides efficient thermal communication, and simultaneously electrical isolation, between the lead and an intermediate temperature heat sink. Data on the thermal and electrical performance of the heat pipe thermal intercept are presented. The electrical isolation of the heat pipe was measured as a function of applied voltage with and without a thermal load across the heat pipe. The results show the electrical isolation with evaporation, condensation and internal circulation taking place in the heat pipe.

  3. Assembly and testing of a composite heat pipe thermal intercept for HTS current leads

    Energy Technology Data Exchange (ETDEWEB)

    Daugherty, M.A.; Daney, D.E.; Prenger, F.C. [Los Alamos National Lab., NM (United States)] [and others

    1996-12-31

    The authors are building high temperature superconducting (HTS) current leads for a demonstration HTS high gradient magnetic separation (HGMS) system cooled by a cryocooler. The current leads are entirely conductively cooled. A composite nitrogen heat pipe provides efficient thermal communication, and simultaneously electrical isolation, between the lead and an intermediate temperature heat sink. Data on the thermal and electrical performance of the heat pipe thermal intercept are presented. The electrical isolation of the heat pipe was measured as a function of applied voltage with and without a thermal load across the heat pipe. The results show the electrical isolation with evaporation, condensation and internal circulation taking place in the heat pipe.

  4. Factors affecting the thermal shock behavior of yttria stabilized hafnia based graphite and tungsten composites.

    Science.gov (United States)

    Lineback, L. D.; Manning, C. R.

    1971-01-01

    Hafnia-based composites containing either graphite or tungsten were investigated as rocket nozzle throat inserts in solid propellant rocket engines. The thermal shock resistance of these materials is considered in terms of macroscopic thermal conductivity, thermal expansion, modulus of elasticity, and compressive fracture stress. The effect of degree of hafnia stabilization, density, and graphite or tungsten content upon these parameters is discussed. The variation of the ratio of elastic modulus to compressive fracture stress with density and its effect upon thermal shock resistance of these materials are discussed in detail.

  5. Effect of high thermal expansion glass infiltration on mechanical properties of alumina–zirconia composite

    Indian Academy of Sciences (India)

    A Balakrishnan; B B Panigrahi; K P Sanosh; Min-Cheol Chu; T N Kim; Seong-Jai Cho

    2009-08-01

    This work studies the effect on the mechanical properties of alumina-10 wt% zirconia (3 mol% yttria stabilized) composite by infiltrating glass of a higher thermal expansion (soda lime glass) on the surface at high temperature. The glass improved the strength of composite at room temperature as well as at high temperature. This could be attributed to the drastic drop in the coefficient of thermal expansion due to the compositional change in the soda lime glass during infiltration. There was a significant improvement in the Weibull modulus after glass infiltration. Glass infiltrated samples showed better thermal shock resistance. The magnitude of strength increment was found to be in the order of the surface residual stress generated by thermo-elastic properties mismatch between the composite and the penetrated glass.

  6. Nano-engineered Multiwall Carbon Nanotube-copper Composite Thermal Interface Material for Efficient Heat Conduction

    Science.gov (United States)

    Ngo, Quoc; Cruden, Brett A.; Cassell, Alan M.; Sims, Gerard; Li, Jun; Meyyappa, M.; Yang, Cary Y.

    2005-01-01

    Efforts in integrated circuit (IC) packaging technologies have recently been focused on management of increasing heat density associated with high frequency and high density circuit designs. While current flip-chip package designs can accommodate relatively high amounts of heat density, new materials need to be developed to manage thermal effects of next-generation integrated circuits. Multiwall carbon nanotubes (MWNT) have been shown to significantly enhance thermal conduction in the axial direction and thus can be considered to be a candidate for future thermal interface materials by facilitating efficient thermal transport. This work focuses on fabrication and characterization of a robust MWNT-copper composite material as an element in IC package designs. We show that using vertically aligned MWNT arrays reduces interfacial thermal resistance by increasing conduction surface area, and furthermore, the embedded copper acts as a lateral heat spreader to efficiently disperse heat, a necessary function for packaging materials. In addition, we demonstrate reusability of the material, and the absence of residue on the contacting material, both novel features of the MWNT-copper composite that are not found in most state-of-the-art thermal interface materials. Electrochemical methods such as metal deposition and etch are discussed for the creation of the MWNT-Cu composite, detailing issues and observations with using such methods. We show that precise engineering of the composite surface affects the ability of this material to act as an efficient thermal interface material. A thermal contact resistance measurement has been designed to obtain a value of thermal contact resistance for a variety of different thermal contact materials.

  7. Optimising the composition of natural moulding sands including thermal aspects

    Directory of Open Access Journals (Sweden)

    Jerzy St. Kowalski

    2011-04-01

    Full Text Available The paper discusses the problem of the choice of the moulding sand mixture composition in terms of the sand behaviour in contact withmolten metal. Studies of high-temperature phenomena make assessment of the sand composition applicability under real operatingconditions possible, thus leading to the elimination of sand-originating casting defects. The research was conducted on selected moulding materials included in the composition of traditional moulding sand mixtures without the addition of carbon. The effect of moulding sand composition and moisture content on the linear dilatation and stress-induced allotropic changes of quartz was examined. The analysis of these phenomena was based on 3D charts and maps generated from data collected during the tests.

  8. Percolation based enhancement in effective thermal conductivity of HDPE/LBSMO composites

    Indian Academy of Sciences (India)

    Madhusree Kole; D Tripathi; T K Dey

    2012-08-01

    Thermal conductivity of composites with electrically conducting La0.7Ba0.15Sr0.15MnO3 (LBSMO) filler of nanometric grain size in HDPE matrix is investigated. Volume fraction of LBSMO fillers was varied between 0 and 0.30. SEM photographs of the composites show the presence of clusters and percolative paths, particularly for composites prepared with higher filler volume fractions. The effective thermal conductivity of the composites displays significant enhancement with increasing filler content in HDPE. A maximum enhancement of ∼65% compared to that for pure HDPE has been observed for composite with 0.30 volume fraction of LBSMO filler. Most of the models those are generally used to predict the properties of two phase mixtures, has been found either to under/overestimate the measured effective thermal conductivity of the composites. We confirm that the observed rapid increase in the effective thermal conductivity of HDPE/LBSMO composite over the studied range of filler volume fraction (viz. 0–0.30), is predicted very well, considering the effect of percolation as proposed by Zhang et al (2009).

  9. Investigations on Thermal Conductivities of Jute and Banana Fiber Reinforced Epoxy Composites

    Science.gov (United States)

    Pujari, Satish; Ramakrishna, Avasarala; Balaram Padal, Korabu Tulasi

    2017-04-01

    The Jute and Banana fibers are used as reinforcement in epoxy resin matrix for making partially green biodegradable material composite via hand lay-up technique. The thermal conductivity of the jute fiber epoxy composites and banana fiber epoxy composites at different volume fraction of the fiber is determined experimentally by using guarded heat flow meter method. The experimental results had shown that thermal conductivity of the composites decrease with an increase in the fiber content. Experimental results are compared with theoretical models (Series model, Hashin model and Maxwell model) to describe the variation of the thermal conductivity versus the volume fraction of the fiber. Good agreement between theoretical and experimental results is observed. Thermal conductivity of Banana fiber composite is less when compared to that of Jute composite which indicates banana is a good insulator and also the developed composites can be used as insulating materials in building, automotive industry and in steam pipes to save energy by reducing rate of heat transfer.

  10. Investigations on Thermal Conductivities of Jute and Banana Fiber Reinforced Epoxy Composites

    Science.gov (United States)

    Pujari, Satish; Ramakrishna, Avasarala; Balaram Padal, Korabu Tulasi

    2016-01-01

    The Jute and Banana fibers are used as reinforcement in epoxy resin matrix for making partially green biodegradable material composite via hand lay-up technique. The thermal conductivity of the jute fiber epoxy composites and banana fiber epoxy composites at different volume fraction of the fiber is determined experimentally by using guarded heat flow meter method. The experimental results had shown that thermal conductivity of the composites decrease with an increase in the fiber content. Experimental results are compared with theoretical models (Series model, Hashin model and Maxwell model) to describe the variation of the thermal conductivity versus the volume fraction of the fiber. Good agreement between theoretical and experimental results is observed. Thermal conductivity of Banana fiber composite is less when compared to that of Jute composite which indicates banana is a good insulator and also the developed composites can be used as insulating materials in building, automotive industry and in steam pipes to save energy by reducing rate of heat transfer.

  11. Effect of a titanium nitride interlayer on the densification, properties and microstructure of cermets based on alumina and nickel. Part 1: Densification and properties

    NARCIS (Netherlands)

    Li, Shujie; Khosrovabadi, Paul Babayan; Kolster, Ben H.

    1992-01-01

    In order to manufacture cermets based on Al2O3 and Ni, Al2O3 particles were first coated with TiN by CVD and then mixed with pure Ni powder. The cermets were produced from the mixed powders by powder metallurgy processes. The relative density and the mechanical properties of the cermets are improved

  12. Thermally stimulated discharge conductivity in polymer composite thin films

    Indian Academy of Sciences (India)

    V S Sangawar; P S Chikhalikar; R J Dhokne; A U Ubale; S D Meshram

    2006-08-01

    This paper describes the results of thermally stimulated discharge conductivity study of activated charcoal–polyvinyl chloride (PVC) thin film thermoelectrets. TSDC has been carried out in the temperature range 308–400°K and at four different polarizing fields. Results are discussed on the basis of mobility of activated charcoal and polyvinyl chloride chains.

  13. Thermal Insulation System for Non-Vacuum Applications Including a Multilayer Composite

    Science.gov (United States)

    Fesmire, James E. (Inventor)

    2017-01-01

    The thermal insulation system of the present invention is for non-vacuum applications and is specifically tailored to the ambient pressure environment with any level of humidity or moisture. The thermal insulation system includes a multilayered composite including i) at least one thermal insulation layer and at least one compressible barrier layer provided as alternating, successive layers, and ii) at least one reflective film provided on at least one surface of the thermal insulation layer and/or said compressible barrier layer. The different layers and materials and their combinations are designed to provide low effective thermal conductivity for the system by managing all modes of heat transfer. The thermal insulation system includes an optional outer casing surrounding the multilayered composite. The thermal insulation system is particularly suited for use in any sub-ambient temperature environment where moisture or its adverse effects are a concern. The thermal insulation system provides physical resilience against damaging mechanical effects including compression, flexure, impact, vibration, and thermal expansion/contraction.

  14. Thermal conductivity analysis of SiC ceramics and fully ceramic microencapsulated fuel composites

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hyeon-Geun, E-mail: hglee@kaeri.re.kr [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon (Korea, Republic of); Kim, Daejong [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon (Korea, Republic of); Lee, Seung Jae [KEPCO Nuclear Fuel, 242, Daedeok-daero, Yuseong-gu, Daejeon (Korea, Republic of); Park, Ji Yeon; Kim, Weon-Ju [Korea Atomic Energy Research Institute, 989-111 Daedeok-daero, Yuseong-gu, Daejeon (Korea, Republic of)

    2017-01-15

    Highlights: • Thermal conductivity of SiC ceramics and FCM pellets was measured and discussed. • Thermal conductivity of FCM pellets was analyzed by the Maxwell-Eucken equation. • Effective thermal conductivity of TRISO particles applied in this study was assumed. - Abstract: The thermal conductivity of SiC ceramics and FCM fuel composites, consisting of a SiC matrix and TRISO coated particles, was measured and analyzed. SiC ceramics and FCM pellets were fabricated by hot press sintering with Al{sub 2}O{sub 3} and Y{sub 2}O{sub 3} sintering additives. Several factors that influence thermal conductivity, specifically the content of sintering additives for SiC ceramics and the volume fraction of TRISO particles and the matrix thermal conductivity of FCM pellets, were investigated. The thermal conductivity values of samples were analyzed on the basis of their microstructure and the arrangement of TRISO particles. The thermal conductivity of the FCM pellets was compared to that predicted by the Maxwell-Eucken equation and the thermal conductivity of TRISO coated particles was calculated. The thermal conductivity of FCM pellets in various sintering conditions was in close agreement to that predicted by the Maxwell-Eucken equation with the fitted thermal conductivity value of TRISO particles.

  15. Phase Stability and Thermal Conductivity of Composite Environmental Barrier Coatings on SiC/SiC Ceramic Matrix Composites

    Science.gov (United States)

    Benkel, Samantha; Zhu, Dongming

    2011-01-01

    Advanced environmental barrier coatings are being developed to protect SiC/SiC ceramic matrix composites in harsh combustion environments. The current coating development emphasis has been placed on the significantly improved cyclic durability and combustion environment stability in high-heat-flux and high velocity gas turbine engine environments. Environmental barrier coating systems based on hafnia (HfO2) and ytterbium silicate, HfO2-Si nano-composite bond coat systems have been processed and their stability and thermal conductivity behavior have been evaluated in simulated turbine environments. The incorporation of Silicon Carbide Nanotubes (SiCNT) into high stability (HfO2) and/or HfO2-silicon composite bond coats, along with ZrO2, HfO2 and rare earth silicate composite top coat systems, showed promise as excellent environmental barriers to protect the SiC/SiC ceramic matrix composites.

  16. Effect of graphene nanoplatelets on coefficient of thermal expansion of polyetherimide composite

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Huang, E-mail: huang.wu.84@gmail.com [Composite Materials and Structures Center, Michigan State University, East Lansing, MI 48864 (United States); Department of Chemical Engineering and Material Science, Michigan State University, East Lansing, MI 48864 (United States); Drzal, Lawrence T. [Composite Materials and Structures Center, Michigan State University, East Lansing, MI 48864 (United States); Department of Chemical Engineering and Material Science, Michigan State University, East Lansing, MI 48864 (United States)

    2014-07-01

    Thermal expansion is one of the major concerns for polymer composites. In this research, graphene nanoplatelets (GNPs) were added to polyetherimide (PEId) thermoplastic polymer in order to reduce the coefficient of thermal expansion (CTE) of the injection molded composite. First, the coefficient of linear thermal expansion (LTE) was measured in three directions in the anisotropic coupon: 0°, 90° and the out of plane Z direction. It is found that the GNP particles are very effective in terms of reducing the LTE in 0° direction due to high degree of alignment. After annealing above glass transition temperature, significant increase of 0° LTE and decrease of Z° LTE were observed. The bulk CTE was calculated by adding up the LTEs in all three directions and is found to be independent of annealing. Second, several models were applied to predict both CTE and LTE. It is found that Schapery's lower limit model fits the experimental CTE very well. Chow's model was applied for LTEs in three directions. The behavior of GNP-5/PEId composites is explained by the combination of Chow's model and morphology obtained by scanning electron microscope (SEM). - Highlights: • Coefficient of thermal expansion (CTE) of polymer composite is characterized. • Reduction of linear thermal expansion depends on filler orientation. • Filler orientation is characterized based on the location of the specimen. • Filler orientation is changed by annealing, causing subsequent change in CTE. • CTE and linear thermal expansion coefficient are modeled.

  17. Thermal Properties of epoxy composites with silicon carbide and/or graphite

    Science.gov (United States)

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun; Bae, Jong-Seong; Yeum, Jeong Hyun; Oh, Weontae

    2016-02-01

    Epoxy composites were fabricated with a filler of silicon carbide (SiC) and/or graphite to improve the thermal conductivity and thereby enhance the transfer of the heat from the light-emitting diode (LED) to the heat sink. The two fillers (SiC and graphite) were each added either separately, within a content range of 10 - 50 wt.%, or together to give a combined total content of 40 - 60 wt.%. The effect of the filler addition on the thermal and the mechanical properties of the epoxy composites was examined. The filler-induced change on the structural properties was investigated by using a morphological analysis of the epoxy composites, and the thermal conductivity was analyzed by measuring the thermal diffusivity, heat specific, and density. To confirm the adhesive property with aluminum, which is mostly used as the heat sink material were tested, the mechanical properties by using a bonding test with a modified tensile test. The thermal and the mechanical properties were improved with increasing filler content in the epoxy composites. In the case of combined filler addition, graphite was more effective than SiC in increasing the thermal properties. However, excessive filler addition reduced the epoxy's natural adhesive property and hence degraded the mechanical properties.

  18. Thermal shock problem of a generalized thermoelastic layered composite material with variable thermal conductivity

    Directory of Open Access Journals (Sweden)

    2006-01-01

    Full Text Available The dynamic treatment of one-dimensional generalized thermoelastic problem of heat conduction is made for a layered thin plate which is exposed to a uniform thermal shock taking into account variable thermal conductivity. The basic equations are transformed by Laplace transform and solved by a direct method. The solution was applied for a plate of sandwich structure, which is thermally shocked, and is traction-free in the outer sides. The inverses of Laplace transforms are obtained numerically. The temperature, the stress, and the displacement distributions are represented graphically.

  19. [The surface degradation of various light-cured composite resins by thermal cycling].

    Science.gov (United States)

    Hirabayashi, S; Nomoto, R; Harashima, I; Hirasawa, T

    1990-01-01

    The durability of four commercially available light-cured composite resins was investigated by thermal cycling, GR containing inorganic fillers treated with the graft polymerization of acryl ester, LF inorganic fillers treated with a silane coupling agent, PC silanized inorganic fillers and organic composite fillers, and the MFR-type SI containing the organic composite fillers. These materials were given 10,000, 30,000 and 50,000 thermal cycles (4 degrees C-60 degrees C) and the deterioration of materials by thermal cycling was evaluated by the measurement of the mechanical properties and the SEM observations of the surface of the thermocycled materials. Compressive strength and bending elastic moduli for all materials did not change greatly by thermal cycling. However, bending strength, toothbrush abrasion resistance and surface hardness decreased with increasing number of thermal cycles between 0 and 30,000, and changed little after 30,000 cycles. The percentage of bending strength after 50,000 thermal cycles to that of the non-thermocycled sample was 75% for GR, 60% for LF, 50% for PC and 65% for SI, respectively. Deterioration of materials was observed as cracks on the surface, which generated at the interface of the filler and matrix. The cracks generated relatively earlier during thermal cycling for SI and PC which contained the organic composite filler, later for LF which contained the silanized inorganic fillers, and the number of cracks on LF were fewer than SI and PC. On the other hand, for GR, no cracks were observed even after 50,000 thermal cycles. From these results, it can be presumed that the pre-treatment of filler by the graft polymerization is more effective to improve the durability of composite resin.

  20. A multi-scale micromechanical investigation on thermal conductivity of cement-based composites

    Science.gov (United States)

    Liu, Jiahan; Xu, Shilang; Zeng, Qiang

    2017-01-01

    Cement-based composites (CBCs) are one of the most widely used materials in construction. An appealing characterization of thermal conductivity of CBCs plays an essential role to evaluate the energy consumption in buildings and to facilitate the development of novel thermal insulation materials. Based on Eshelby equivalent inclusion principle and multi-scale methodology, this paper attempted to present a generalized multi-scale micromechanical model in terms of thermal performance of the CBCs, which covers some classic models for thermal conductivity estimation. A Mori-Tanaka homogenization method was applied to investigate the thermal conductivity of the CBCs of different compounds, water-to-cement ratios and curing ages. In addition, saturation degree factor was considered. The results of this model are in good agreement with the experimental value, showing that the multi-scale model developed in this paper is able to evaluate the thermal conductivity of the CBCs in different conditions.

  1. Thermal Conductivity of Epoxy Resin Composites Filled with Combustion Synthesized h-BN Particles.

    Science.gov (United States)

    Chung, Shyan-Lung; Lin, Jeng-Shung

    2016-05-20

    The thermal conductivity of epoxy resin composites filled with combustion-synthesized hexagonal boron nitride (h-BN) particles was investigated. The mixing of the composite constituents was carried out by either a dry method (involving no use of solvent) for low filler loadings or a solvent method (using acetone as solvent) for higher filler loadings. It was found that surface treatment of the h-BN particles using the silane 3-glycidoxypropyltrimethoxysilane (GPTMS) increases the thermal conductivity of the resultant composites in a lesser amount compared to the values reported by other studies. This was explained by the fact that the combustion synthesized h-BN particles contain less -OH or active sites on the surface, thus adsorbing less amounts of GPTMS. However, the thermal conductivity of the composites filled with the combustion synthesized h-BN was found to be comparable to that with commercially available h-BN reported in other studies. The thermal conductivity of the composites was found to be higher when larger h-BN particles were used. The thermal conductivity was also found to increase with increasing filler content to a maximum and then begin to decrease with further increases in this content. In addition to the effect of higher porosity at higher filler contents, more horizontally oriented h-BN particles formed at higher filler loadings (perhaps due to pressing during formation of the composites) were suggested to be a factor causing this decrease of the thermal conductivity. The measured thermal conductivities were compared to theoretical predictions based on the Nielsen and Lewis theory. The theoretical predictions were found to be lower than the experimental values at low filler contents ( 60 vol %).

  2. Thermal Conductivity of Epoxy Resin Composites Filled with Combustion Synthesized h-BN Particles

    Directory of Open Access Journals (Sweden)

    Shyan-Lung Chung

    2016-05-01

    Full Text Available The thermal conductivity of epoxy resin composites filled with combustion-synthesized hexagonal boron nitride (h-BN particles was investigated. The mixing of the composite constituents was carried out by either a dry method (involving no use of solvent for low filler loadings or a solvent method (using acetone as solvent for higher filler loadings. It was found that surface treatment of the h-BN particles using the silane 3-glycidoxypropyltrimethoxysilane (GPTMS increases the thermal conductivity of the resultant composites in a lesser amount compared to the values reported by other studies. This was explained by the fact that the combustion synthesized h-BN particles contain less –OH or active sites on the surface, thus adsorbing less amounts of GPTMS. However, the thermal conductivity of the composites filled with the combustion synthesized h-BN was found to be comparable to that with commercially available h-BN reported in other studies. The thermal conductivity of the composites was found to be higher when larger h-BN particles were used. The thermal conductivity was also found to increase with increasing filler content to a maximum and then begin to decrease with further increases in this content. In addition to the effect of higher porosity at higher filler contents, more horizontally oriented h-BN particles formed at higher filler loadings (perhaps due to pressing during formation of the composites were suggested to be a factor causing this decrease of the thermal conductivity. The measured thermal conductivities were compared to theoretical predictions based on the Nielsen and Lewis theory. The theoretical predictions were found to be lower than the experimental values at low filler contents (< 60 vol % and became increasing higher than the experimental values at high filler contents (> 60 vol %.

  3. Hybrid boron nitride-natural fiber composites for enhanced thermal conductivity.

    Science.gov (United States)

    Xia, Changlei; Garcia, Andres C; Shi, Sheldon Q; Qiu, Ying; Warner, Nathaniel; Wu, Yingji; Cai, Liping; Rizvi, Hussain R; D'Souza, Nandika A; Nie, Xu

    2016-10-05

    Thermal conductivity was dramatically increased after adding natural fiber into hexagonal boron nitride (hBN)/epoxy composites. Although natural fiber does not show high-thermal conductivity itself, this study found that the synergy of natural fiber with hBN could significantly improve thermal conductivity, compared with that solely using hBN. A design of mixtures approach using constant fibers with increasing volume fractions of hBN was examined and compared. The thermal conductivity of the composite containing 43.6% hBN, 26.3% kenaf fiber and 30.1% epoxy reached 6.418 W m(-1) K(-1), which was 72.3% higher than that (3.600 W m(-1) K(-1)) of the 69.0% hBN and 31.0% epoxy composite. Using the scanning electron microscope (SEM) and micro computed tomography (micro-CT), it was observed that the hBN powders were well distributed and ordered on the fiber surfaces enhancing the ceramic filler's interconnection, which may be the reason for the increase in thermal conductivity. Additionally, the results from mechanical and dynamic mechanical tests showed that performances dramatically improved after adding kenaf fibers into the hBN/epoxy composite, potentially benefiting the composite's use as an engineered material.

  4. Thermal Charging Study of Compressed Expanded Natural Graphite/Phase Change Material Composites

    Energy Technology Data Exchange (ETDEWEB)

    Mallow, Anne M [ORNL; Abdelaziz, Omar [ORNL; Graham, Samuel [Georgia Institute of Technology, Atlanta

    2016-01-01

    The thermal charging performance of phase change materials, specifically paraffin wax, combined with compressed expanded natural graphite foam is studied under constant heat flux and constant temperature conditions. By varying the heat flux between 0.39 W/cm2 and 1.55 W/cm2 or maintaining a boundary temperature of 60 C for four graphite foam bulk densities, the impact on the rate of thermal energy storage is discussed. Thermal charging experiments indicate that thermal conductivity of the composite is an insufficient metric to compare the influence of graphite foam on the rate of thermal energy storage of the PCM composite. By dividing the latent heat of the composite by the time to melt for various boundary conditions and graphite foam bulk densities, it is determined that bulk density selection is dependent on the applied boundary condition. A greater bulk density is advantageous for samples exposed to a constant temperature near the melting temperature as compared to constant heat flux conditions where a lower bulk density is adequate. Furthermore, the anisotropic nature of graphite foam bulk densities greater than 50 kg/m3 is shown to have an insignificant impact on the rate of thermal charging. These experimental results are used to validate a computational model for future use in the design of thermal batteries for waste heat recovery.

  5. Influence of WC addition on the microstructure and mechanical properties of NbC-Co cermets

    Energy Technology Data Exchange (ETDEWEB)

    Huang, S.G. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium); Li, L. [School of Material Science and Engineering, Shanghai University, 149 Yanchang Road, Shanghai 200072 (China); Van der Biest, O. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium); Vleugels, J. [Department of Metallurgy and Materials Engineering (MTM), Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, B-3001 Heverlee (Belgium)]. E-mail: Jozef.Vleugels@mtm.kuleuven.be

    2007-03-14

    NbC-24.5 wt.% Co cermets with up to 30 wt.% WC were obtained by solid state hot pressing at 1300 {sup o}C under a pressure of 45 MPa for 10 min and pressureless liquid phase sintering at 1360 {sup o}C for 60 min. The effect of WC addition on the microstructure and mechanical properties of NbC-Co based cermets was investigated. The hot pressed cermets exhibited interconnected and irregular niobium carbide (NbC) or (Nb,W)C grains, whereas the shape of the NbC grains changed from faceted with rounded corners to spherical, as the WC content increased in the pressureless sintered cermets. The undissolved WC increased with increasing WC addition. A clear core/rim structure was observed in the hot pressed cermets with 10-30 wt.% WC additions, whereas this structure was gradually eliminated when pressureless sintering. The hardness remains nearly constant whereas the fracture toughness slightly increases with increasing WC addition. The dissolution of WC in the Co binder and NbC grains, as well as the formation of a solid solution (Nb,W)C phase were supported by thermodynamic calculations.

  6. Effect of thermal-treatment sequence on sound absorbing and mechanical properties of porous sound-absorbing/thermal-insulating composites

    OpenAIRE

    Huang Chen-Hung; Tsay Cherng-Shiuan; Lou Ching-Wen; Chuang Yu-Chun; Shih Ying-Huei; Lin Jia-Horng

    2016-01-01

    Due to recent rapid commercial and industrial development, mechanical equipment is supplemented massively in the factory and thus mechanical operation causes noise which distresses living at home. In livelihood, neighborhood, transportation equipment, jobsite construction noises impact on quality of life not only factory noise. This study aims to preparation technique and property evaluation of porous sound-absorbing/thermal-insulating composites. Hollow three-dimensional crimp PET fibers ble...

  7. Carbon Nanotube/Cu Nanowires/Epoxy Composite Mats with Improved Thermal and Electrical Conductivity.

    Science.gov (United States)

    Xing, Yajuan; Cao, Wei; Li, Wei; Chen, Hongyuan; Wang, Miao; Wei, Hanxing; Hu, Dongmei; Chen, Minghai; Li, Qingwen

    2015-04-01

    Polymer composites with carbon nanofillers have been regarded as a promising candidate for electronic package materials. The challenge for such materials is to increase the electrical and thermal conductivity of the composites. Herein, we reported an epoxy composite film with high thermal and electrical conductivity that were prepared by loading high volume fraction of well-dispersed multi-walled carbon nanotubes (MWCNTs, around 50 nm in diameter, 1-10 µm in length) and copper nanowires (Cu NWs, 60-70 nm in diameter, 1-5 µm in length) in epoxy matrix. The MWCNT-Cu NW hybrid mats were prepared by a vacuum filtration method with an optimum Cu NW content of 50 wt%. The hybrid mats was then impregnated by epoxy solution to prepare epoxy composite films. The epoxy was modified by the toughening agent to make the composite films tough and flexible. The loading fraction of MWCNTs and Cu NWs was tuned by controlling the viscosity of epoxy solution. A remarkable synergetic effect between the MWCNTs and Cu NWs in improving the electrical and thermal conductivity of epoxy composites was demonstrated. The results showed that the electrical conductivity of nanocomposites with 42.5 wt% epoxy was 1500 S/m, and the thermal conductivity was 2.83 W/m K, which was 10.1 times of the neat epoxy. Its thermal resistance was as low as 1% of the pure epoxy. And the mechanical properties of composites were also investigated. These robust and flexible nanocomposites showed prospective applications as thermal interface materials (TIMs) in the electronic industry.

  8. Crystallization and thermal properties of Polylactide/Palygorskite composites

    CSIR Research Space (South Africa)

    Kesavan Pillai, Sreejarani

    2014-06-01

    Full Text Available properties, clay John Wiley & Sons, Inc. Journal of Applied Polymer Science For Peer Review 808x381mm (120 x 120 DPI) Page 1 of 34 John Wiley & Sons, Inc. Journal of Applied Polymer Science For Peer Review Table 1 Films Tg/°C Tc/°C ∆Hm.../Paly (2 wt.%) composite. This decrease in Tcc is an indication of faster crystallization of PLA under the influence of Paly nanoparticles. Sabzi et al.40 recently reported similar results on PLA/ sepiolite composites and found that sepiolite...

  9. THERMAL PREDICTIONS OF NEW COMPOSITE MATERIAL DURING INPILE TESTING

    Energy Technology Data Exchange (ETDEWEB)

    Donna Post Guillen; W. David Swank; Heng Ban; Kurt Harris; Adam Zabriskie

    2011-09-01

    An inpile experiment is currently underway wherein specimens comprised of a newly developed material are being irradiated at Idaho National Laboratory's Advanced Test Reactor (ATR) in conjunction with Utah State University under the auspices of the ATR National Scientific User Facility. This paper provides the thermophysical properties of this new material measured prior to irradiation. After the irradiation campaign is complete, the thermophysical properties of the specimens will be measured and compared to the preirradiation values. A finite-element model was constructed to predict bounding specimen temperatures during irradiation. Results from the thermal hydraulic modeling, including the steady-state temperatures of the specimens within sealed capsules, are presented. After the irradiation campaign is completed, best-estimate thermal predictions will be performed for the individual specimens using the actual as-run irradiation power levels.

  10. Highly thermal-stable ferromagnetism by a natural composite

    Science.gov (United States)

    Ma, Tianyu; Gou, Junming; Hu, Shanshan; Liu, Xiaolian; Wu, Chen; Ren, Shuai; Zhao, Hui; Xiao, Andong; Jiang, Chengbao; Ren, Xiaobing; Yan, Mi

    2017-01-01

    All ferromagnetic materials show deterioration of magnetism-related properties such as magnetization and magnetostriction with increasing temperature, as the result of gradual loss of magnetic order with approaching Curie temperature TC. However, technologically, it is highly desired to find a magnetic material that can resist such magnetism deterioration and maintain stable magnetism up to its TC, but this seems against the conventional wisdom about ferromagnetism. Here we show that a Fe-Ga alloy exhibits highly thermal-stable magnetization up to the vicinity of its TC, 880 K. Also, the magnetostriction shows nearly no deterioration over a very wide temperature range. Such unusual behaviour stems from dual-magnetic-phase nature of this alloy, in which a gradual structural-magnetic transformation occurs between two magnetic phases so that the magnetism deterioration is compensated by the growth of the ferromagnetic phase with larger magnetization. Our finding may help to develop highly thermal-stable ferromagnetic and magnetostrictive materials.

  11. Electric and thermal conduction mechanisms of submicron-structured Ni-ZrO2 composites

    Institute of Scientific and Technical Information of China (English)

    范秋林; 胡行方; 郭景坤

    1995-01-01

    The experimental results indicate that the Ni-ZrO2 composites synthesized with urn-sized Ni powder and nm-sized ZrO2 powder possess submicron structure. Based on the fractal theory, the relationship between the electric and thermal conductance and the chemical composition of the composites has been studied. The results show that with the increase of the nickel content, the electric and thermal conductance of the composites varies. It is proposed that in the submicron structured composites, electrons and phonons have different transport mechanisms. The electric transport in the submicron-structured composites can be attributed to the medium punch-through effect and quantum tunnel punch-through effect of electrons and the low thermal conductance is due to the phonic scattering by the submicron-sized pores, grains and grain boundaries. The reason can also be used to explain why the thermal percolation threshold value lags behind the electric percolation value. The phenomenon has been observed.

  12. Thermal Decomposition Behavior and Kinetics of Composites from Coal and Polyethylene

    Institute of Scientific and Technical Information of China (English)

    YANG Fu-sheng; QU Jian-lin; YANG Zhi-yuan; ZHOU An-ning

    2007-01-01

    A thermogravimetric analysis (TG) was conducted to study the thermal decomposition behavior and kinetics of composites from coal and high density polyethylene (HDPE), linear low density polyethylene (LLDPE) or low density polyethylene (LDPE). The results show that coal facilitates melting of the polyethylene before temperatures reach 700 K in nitrogen due to the exothermic effect of coal. Above 700 K, adding coal into the polyethylene will result in smaller maximum rates of mass loss and higher initial mass loss temperatures of the composites. Hence, some chemical interactions, occurring between liquid compounds released in the pyrolysis of the coal and polymer, depend on several factors, such as coal rank and the molecular structure of polymers. Synergetic effects in coal and polymers were also found. Both chemical interactions and synergetic effects control the entire thermal decomposition behavior of composites. The larger the amount of coal in the composites, the greater the decomposition temperature spans and the higher the maximum decomposition temperature, the smaller the devolatilization rates. The effect of coal on the thermal stability of composites lies in the hydrogen acceptor effect of the coals. Thermal decomposition of the coals, the polymers and related composites can be modelled via first order parallel reactions between 563 K and 763 K.

  13. Reinforced Flax Mat/Modified Polylactide (PLA) Composites: Impact, Thermal, and Mechanical Properties

    Science.gov (United States)

    Siengchin, S.

    2014-05-01

    Polylactide (PLA)/flax mat and modified PLA/flax mat composites were produced by the hot pressing technique. The dispersion of the flax mat in the composites was studied by the scanning electron microscopy (SEM). The PLA composites were subjected to an instrumented falling-weight impact test. The mechanical and thermal properties of the composites were determined by using tensile tests, a thermogravimetric analysis (TGA), and a dynamic-mechanical thermal analysis (DMTA). It was found that the flat mat increased the impact resistance of PLA, but the tensile strength of the modified PLA/flax mat composite decreased slightly compared with that of PLA. Data on the elongation at break pointed to a higher ductility of the modified PLA and its composites. Moreover, the addition of a thermal modifier enhanced the thermal resistance below the processing temperature of PLA and had a marginal effect on its glass-transition temperature. The master curves of the storage modulus were constructed by employing the time-temperature superposition (TTS) principle. The principle of a linear viscoelastic material was fairly applicable to transition from the modulus to the creep compliance for all the systems studied.

  14. The effect of reinforcement volume ratio on porosity and thermal conductivity in Al-Mgo composites

    Directory of Open Access Journals (Sweden)

    Recep Calin

    2012-12-01

    Full Text Available In this study, the effects of reinforcement volume ratios (RVR on composite structure and thermal conductivity were examined in Al-MgO reinforced metal matrix composites (MMCs of 5%, 10% and 15% RVR produced by melt stirring. In the production of composites, EN AW 1050A aluminum alloy was used as the matrix material and MgO powders with particle size of -105 µm were used as the reinforcement material. For every composite specimen was produced at 500 rev/min stirring speed, at 750 °C liquid matrix temperature and 4 minutes stirring time. Composite samples were cooled under normal atmosphere. Then, microstructures of the samples were determined and evaluated by using Scanning Electron Microscope (SEM and Energy Dispersive X-ray Spectroscopy (EDS analysis. In general, it was observed that the reinforcement exhibited a homogeneous distribution. Furthermore, it was determined that the increase in the RVR increased porosity. From the Scanning Electron Microscope images, a thermal Ansys model was generated to determine effective thermal conductivity. Effective thermal conductivity of Al-MgO composites increased with the decrease in reinforcement volume ratio.

  15. Thermally induced changes in the focal distance of composite mirrors - Composites with a zero coefficient of thermal expansion of the radius of curvature

    Science.gov (United States)

    Dolgin, Benjamin P.

    1992-01-01

    Calculations are presented of the coefficient of thermal expansion (CTE) of the radius of curvature of the reflector face sheets made of a quasi-isotropic composite. It is shown that, upon cooling, the change of the CTE of the focal distance of the mirror is equal to that of the radius of the curvature of the reflector face sheet. The CTE of the radius of the curvature of a quasi-isotropic composite face sheet depends on both the in-plane and the out-of-plane CTEs. The zero in-plane CTE of a face sheet does not guarantee mirrors with no focal length changes.

  16. Cermets Ni-GDC para su uso como ánodos en IT-SOFC basadas en electrolitos GDC

    Directory of Open Access Journals (Sweden)

    Gil, V.

    2008-08-01

    Full Text Available The purpose of this work is to investigate the possible solid state reactions between the NiO-Ce0.9Gd0.1O1.95 (NiO-GDC composites with 50% wt NiO, and cermets Ni- Ce0.9Gd0.1O1.95 (Ni-GDC with 39 vol. % of Ni, and electrolyte solid solutions based on Ce0.9Gd0.1O1.95 (GDC employing the X-ray diffraction technique. At the same time the thermochemical and thermomechanical compatibility between these materials was established. Results obtained from SEM and EDAX analysis showed that the electrolyte based on ceria (GDC and the anode based on nickel-ceria cermet (Ni-GDC present good adhesion and well defined interfaces. No reactive phases and other type of defects were detected. This study showed that both materials, Ni-GDC and GDC are thermochemical and thermomechanically compatible.

    El objetivo de este trabajo es estudiar en un amplio rango de temperaturas (1000-1450ºC y mediante difracción de rayos-X (DRX las posibles reacciones en estado sólido que pueden tener lugar en las regiones interfaciales de sistemas constituidos por composites NiO-Ce0.9Gd0.1O1.95 (NiO-GDC con un 50% en peso de NiO, y de Cermets Ni-Ce0.9Gd0.1O1.95 (Ni-GDC con un 39% en volumen Ni, y electrolitos basados en soluciones sólidas Ce0.9Gd0.1O1.95 (GDC. Y así mismo, estudiar la compatibilidad termoquímica y termomecánica entre los distintos materiales cerámicos que constituyen los sistemas electrolito/ánodo. Se confirma mediante MEB y análisis EDAX que los sistemas cosinterizados entre 1350 y 1400ºC durante 2h y constituidos por un electrolito basado en ceria (GDC y un ánodo basado en un cermet níquel-ceria (Ni-GDC, presentan una buena adherencia entre capas, sin la formación de defectos y sin la presencia de interdifusión de especies a lo

  17. Thermal stability relationships between PMR-15 resin and its composites

    Science.gov (United States)

    Bowles, Kenneth J.; Jayne, Douglas; Leonhardt, Todd A.; Bors, Dennis

    1993-01-01

    A study was conducted to investigate the relationship between the thermo-oxidative stability of PMR-15 matrix resin and the stability of graphite-fiber-reinforced composites that contain this resin as the matrix material. Three areas were investigated. The first was the effect of fiber/matrix interfacial bond strength on the isothermal aging weight loss of composites. By using type-A graphite fibers produced by Hercules, it was possible to study composites reinforced with fibers that were processed to receive different surface treatments. One of the fibers was untreated, a second fiber was treated by oxidation to enhance fiber/matrix bonding, and the third type of fiber was coated with an epoxy sizing. These treatments produced three significantly different interfacial bond strengths. The epoxy sizing on the third fiber was quickly oxidized from the bare fiber surfaces at 288, 316, and 343 C. The weight loss due to the removal of the sizing was constant at 1.5 percent. This initial weight loss was not observed in thermo-oxidative stability studies of composites. The PMR-15 matrix satisfactorily protected the reinforcemnt at all three temperatures.

  18. The Small Bodies Thermal Mapper: An Instrument for Future Missions to Study the Compositional and Thermal Properties of Phobos

    Science.gov (United States)

    Donaldson Hanna, Kerri; Bowles, Neil; Calcutt, Simon; Greenhagen, Benjamin; Glotch, Timothy; Edwards, Christopher

    2015-04-01

    The surface of Phobos holds many keys for understanding its formation and evolution as well as the history and dynamics of the Mars-Phobos system. Phobos has been the target for numerous flyby and sample return missions in the past (e.g. Rosetta [Pajola et al., 2012] and Phobos Grunt [Kuzmin et al., 2003]). Previous telescopic and spacecraft observations have revealed a surface that is compositionally heterogeneous [e.g. Pang et al., 1978; Pollack et al., 1978, Lunine et al., 1982; Murchie and Erard, 1996; Roush and Hogan, 2001; Rivkin et al., 2002; Giuranna et al., 2011; Fraeman et al., 2014] and with large variations in surface topography [e.g. Shi et al., 2011; 2012; Willner et al., 2014]. For any future sample return mission, remote sensing observations, in particular thermal infrared observations, will be key in characterising possible landing/sampling sites and placing returned samples into their geological context. The European Space Agency has identified Phootprint, a European sample return mission to Phobos, as a candidate mission of the Mars Robotic Exploration Preparation Programme 2 (MREP-2). Using this mission concept as a baseline, we have studied the options for a simple multichannel radiometer to provide thermal mapping and compositional remote sensing data. By mapping Phobos' diurnal thermal response, a thermal imaging instrument will provide key information on the nature of the surface and near sub-surface (the thermal inertia) and composition. These measurements will support visible imaging observations to determine landing sites that are compatible with the spacecraft's sampling mechanisms. Remotely sensed thermal maps of the surface will also prevent otherwise unpredictable thermal loads on the spacecraft due to variations in local topography and albedo. The instrument design resulting from this study, the Small Bodies Thermal Mapper (SBTM), is a compact multichannel radiometer and thermal imager. The SBTM is based on the Compact Modular

  19. Thermally Activated Composite with Two-Way and Multi-Shape Memory Effects

    Directory of Open Access Journals (Sweden)

    Bernard Durand

    2013-09-01

    Full Text Available The use of shape memory polymer composites is growing rapidly in smart structure applications. In this work, an active asymmetric composite called “controlled behavior composite material (CBCM” is used as shape memory polymer composite. The programming and the corresponding initial fixity of the composite structure is obtained during a bending test, by heating CBCM above thermal glass transition temperature of the used Epoxy polymer. The shape memory properties of these composites are investigated by a bending test. Three types of recoveries are conducted, two classical recovery tests: unconstrained recovery and constrained recovery, and a new test of partial recovery under load. During recovery, high recovery displacement and force are produced that enables the composite to perform strong two-way actuations along with multi-shape memory effect. The recovery force confirms full recovery with two-way actuation even under a high load. This unique property of CBCM is characterized by the recovered mechanical work.

  20. Numerical analysis of thermal decomposition for RDX, TNT, and Composition B

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Shin Hyuk; Nyande, Baggie W. [Department of Chemical Engineering, Hanbat National University, 125 Dongseo-daero, Yuseong-gu, Daejeon 305-719 (Korea, Republic of); Kim, Hyoun Soo; Park, Jung Su [Agency for Defence Development, 462 Jochiwon-gil, Yuseong-gu, Daejeon 305-150 (Korea, Republic of); Lee, Woo Jin [Hanwha corporation, 117 Yeosusandan 3-ro, Yeosu-si, Jeollanam-do (Korea, Republic of); Oh, Min, E-mail: minoh@hanbat.ac.kr [Department of Chemical Engineering, Hanbat National University, 125 Dongseo-daero, Yuseong-gu, Daejeon 305-719 (Korea, Republic of)

    2016-05-05

    Highlights: • Reaction mechanism of thermal decomposition of military explosives is investigated. • Mathematical modeling of thermal decomposition are executed. • Commercial scale reactor is employed for demilitarization of waste explosives. • Dynamic response of thermal decomposition is examined in a reactor. - Abstract: Demilitarization of waste explosives on a commercial scale has become an important issue in many countries, and this has created a need for research in this area. TNT, RDX and Composition B have been used as military explosives, and they are very sensitive to thermal shock. For the safe waste treatment of these high-energy and highly sensitive explosives, the most plausible candidate suggested has been thermal decomposition in a rotary kiln. This research examines the safe treatment of waste TNT, RDX and Composition B in a rotary kiln type incinerator with regard to suitable operating conditions. Thermal decomposition in this study includes melting, 3 condensed phase reactions in the liquid phase and 263 gas phase reactions. Rigorous mathematical modeling and dynamic simulation for thermal decomposition were carried out for analysis of dynamic behavior in the reactor. The results showed time transient changes of the temperature, components and mass of the explosives and comparisons were made for the 3 explosives. It was concluded that waste explosives subject to heat supplied by hot air at 523.15 K were incinerated safely without any thermal detonation.

  1. Complex oxide with negative thermal expansion for producing ceramic matrix composites with invar effect

    Science.gov (United States)

    Dedova, Elena S.; Pertushina, Mariya U.; Kondratenko, Anton I.; Gorev, Mikhail V.; Kulkov, Sergei N.

    2016-11-01

    The article investigates the phase composition of (Al2O3-20 wt % ZrO2)-ZrW2O8 ceramic composites obtained by cold-pressing and sintering processes. Using X-ray analysis it has been shown that composites mainly have monoclinic modification of zirconium dioxide and orthorhombic phase of aluminum oxide. After adding zirconium tungstate the phase composition of sintered ceramics changes, followed by the formation of tungsten-aluminates spinel such as Alx(WOy)z. It has been shown that thermal expansion coefficient of material decreases approximatly by 30%, as compared with initial ceramics.

  2. Physical and Thermal Characterization of Alkali Treated Rice Husk Reinforced Polypropylene Composites

    Directory of Open Access Journals (Sweden)

    Ismat Zerin Luna

    2015-01-01

    Full Text Available Rice husk (RH reinforced polypropylene- (PP- based composites were prepared by compression molding. The RH was treated with sodium hydroxide solution (1 wt%; then composites were prepared using varying percentages of RH (5 to 20 wt%. The thermomechanical, spectroscopic, and morphological properties of the prepared composites (RH-PP were investigated. The scanning electron microscopic (SEM analysis showed better interfacial adhesion between alkali treated RH and the matrix PP. The Fourier Transform Infrared (FTIR spectra confirmed the chemical bonding.The results revealed that physical properties as well as thermal stability of the composites improved significantly with the addition of alkali treated RH in PP matrix.

  3. Synthesis of Nano Conducting Polymer Based Polyaniline and it's Composite: Mechanical Properties, Conductivity and Thermal Studies

    Directory of Open Access Journals (Sweden)

    M. Banimahd Keivani

    2010-01-01

    Full Text Available Polyaniline (PAn was prepared chemically in the presence of bronsted acid from aqueous solutions. Polyaniline- nylon 6 composite (termed as PAn/Ny6 prepared via solvent casting method. The preparation conditions were optimized with regard to the mechanical properties of the polymer composite. It was found that the molar ratio of PAn to nylon have the greatest effect in determining the mechanical properties of polymer composite. Electrical conductivity was measured using standard method of four point probe. Spectrophotometric analysis (UV-Vis was used for investigation of the effect of thermal treatment on polyaniline and it’s composite.

  4. Mechanical and thermal properties of green polylactide composites with natural fillers.

    Science.gov (United States)

    Lezak, Emil; Kulinski, Zbigniew; Masirek, Robert; Piorkowska, Ewa; Pracella, Mariano; Gadzinowska, Krystyna

    2008-12-08

    Green composites of PLA with micropowders derived from agricultural by-products such as oat husks, cocoa shells, and apple solids that remain after pressing have been prepared by melt mixing. The thermal and mechanical properties of the composites, including the effect of matrix crystallization and plasticization with poly(propylene glycol), have been studied. All fillers nucleated PLA crystallization and decreased the cold-crystallization temperature. They also affected the mechanical properties of the compositions, increasing the modulus of elasticity but decreasing the elongation at break and tensile impact strength although with few exceptions. Plasticization of the PLA matrix improved the ductility of the composites.

  5. Porosity Effect on Thermal Properties of Al-12 wt % Si/Graphite Composites

    Directory of Open Access Journals (Sweden)

    José-Miguel Molina

    2017-02-01

    Full Text Available The effect of porosity on the thermal conductivity and the coefficient of thermal expansion of composites obtained by infiltration of Al-12 wt % Si alloy into graphite particulate preforms has been determined. Highly irregular graphite particles were used to fabricate the preforms. The thermal conductivity of these composites gradually increases with the applied infiltration pressure given the inherent reduction in porosity. A simple application of the Hasselman-Johnson model in a two-step procedure (that accounts for the presence of both graphite particles and voids randomly dispersed in a metallic matrix offers a good estimation of the experimental results. As concerns the coefficient of thermal expansion, the results show a slight increase with saturation being approximately in the range 14.6–15.2 × 10−6 K−1 for a saturation varying from 86% up to 100%. Results lie within the standard Hashin-Strikman bounds.

  6. Thermochemical ablation of carbon/carbon composites with non-linear thermal conductivity

    Directory of Open Access Journals (Sweden)

    Li Wei-Jie

    2014-01-01

    Full Text Available Carbon/carbon composites have been typically used to protect a rocket nozzle from high temperature oxidizing gas. Based on the Fourier’s law of heat conduction and the oxidizing ablation mechanism, the ablation model with non-linear thermal conductivity for a rocket nozzle is established in order to simulate the one-dimensional thermochemical ablation rate on the surface and the temperature distributions by using a written computer code. As the presented results indicate, the thermochemical ablation rate of a solid rocket nozzle calculated by using actual thermal conductivity, which is a function of temperature, is higher than that by a constant thermal conductivity, so the effect of thermal conductivity on the ablation rate of a solid rocket nozzle made of carbon/carbon composites cannot be neglected.

  7. Net-shape forming of composite packages with high thermal conductivity

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    The continuing miniaturization of electronic devices in microelectronics and semiconductors drives the development of new packaging materials with enhanced thermal conductivity to dissipate the heat generated in electronic packages. In recent years, several promising composite materials with high thermal conductivity have been developed successfully for high performance electronic equipment to replace the traditional Kovar and Cu/W or Cu/Mo alloys, such as SiCp/Al, SICp/Cu, diamond/Al and diamond/Cu. However, these materials with high content of reinforcements have not been widely used in packaging field because they are hard to be machined into complex-shaped parts due to their greater hardness and brittleness. So, it is necessary to explore a near-net shape forming technology for these composites. In this paper, a novel technology of powder injection molding-infiltration is introduced to realize the near-net shaped preparation of the composite packages with high thermal conductivity.

  8. Finite Element Modeling of Thermal Cycling Induced Microcracking in Carbon/Epoxy Triaxial Braided Composites

    Science.gov (United States)

    Zhang, Chao; Binienda, Wieslaw K.; Morscher, Gregory; Martin, Richard E.

    2012-01-01

    The microcrack distribution and mass change in PR520/T700s and 3502/T700s carbon/epoxy braided composites exposed to thermal cycling was evaluated experimentally. Acoustic emission was utilized to record the crack initiation and propagation under cyclic thermal loading between -55 C and 120 C. Transverse microcrack morphology was investigated using X-ray Computed Tomography. Different performance of two kinds of composites was discovered and analyzed. Based on the observations of microcrack formation, a meso-mechanical finite element model was developed to obtain the resultant mechanical properties. The simulation results exhibited a decrease in strength and stiffness with increasing crack density. Strength and stiffness reduction versus crack densities in different orientations were compared. The changes of global mechanical behavior in both axial and transverse loading conditions were studied. Keywords: Thermal cycles; Microcrack; Finite Element Model; Braided Composite

  9. Finite Element Model Characterization Of Nano-Composite Thermal And Environmental Barrier Coatings

    Science.gov (United States)

    Yamada, Yoshiki; Zhu, Dongming

    2011-01-01

    Thermal and environmental barrier coatings have been applied for protecting Si based ceramic matrix composite components from high temperature environment in advanced gas turbine engines. It has been found that the delamination and lifetime of T/EBC systems generally depend on the initiation and propagation of surface cracks induced by the axial mechanical load in addition to severe thermal loads. In order to prevent T/EBC systems from surface cracking and subsequent delamination due to mechanical and thermal stresses, T/EBC systems reinforced with nano-composite architectures have showed promise to improve mechanical properties and provide a potential crack shielding mechanism such as crack bridging. In this study, a finite element model (FEM) was established to understand the potential beneficial effects of nano-composites systems such as SiC nanotube-reinforced oxide T/EBC systems.

  10. Net-shape forming of composite packages with high thermal conductivity

    Institute of Scientific and Technical Information of China (English)

    HE XinBo; QU XuanHui; REN ShuBin; JIA ChengGhang

    2009-01-01

    The continuing miniaturization of electronic devices in microelectronics and semiconductors drives the development of new packaging materials with enhanced thermal conductivity to dissipate the heat generated in electronic packages. In recent years, several promising composite materials with high thermal conductivity have been developed successfully for high performance electronic equipment to replace the traditional Kovar and Cu/W or Cu/Mo alloys, such as SiCp/AI, SICp/Cu, diamond/Al and diamond/Cu. However, these materials with high content of reinforcements have not been widely used in packaging field because they are hard to be machined into complex-shaped parts due to their greater hardness and brittleness. So, it is necessary to explore a near-net shape forming technology for these composites. In this paper, a novel technology of powder injection molding-infiltration is introduced to realize the near-net shaped preparation of the composite packages with high thermal conductivity.

  11. Boride ceramics covalent functionalization and its effect on the thermal conductivity of epoxy composites

    Energy Technology Data Exchange (ETDEWEB)

    Yu, Zhi-Qiang, E-mail: yuzhiqiang@fudan.edu.cn [Department of Materials Science, Fudan University, 200433 Shanghai (China); Wu, Yicheng [Department of Materials Science, Fudan University, 200433 Shanghai (China); Wei, Bin; Baier, Horst [Institute of Lightweight Structures, Technical University Munich (TUM), Boltzmannstr. 15, D-85747 Garching (Germany)

    2015-08-15

    Zirconium diboride/aluminium oxide (ZrB{sub 2}/Al{sub 2}O{sub 3}) composite particles were functionalized with epoxide functionalized γ-glycidoxypropyltrimethoxysilane by the covalent bonding approach to improve the interfacial compatibility of composite particles in epoxy matrix. The composites of epoxy resin filled with functionalized ZrB{sub 2}/Al{sub 2}O{sub 3} were prepared by in situ bulk condensation polymerization of bisphenol A and epichlorohydrin in the presence of ZrB{sub 2}/Al{sub 2}O{sub 3}. The heat-conducting properties of composites were investigated by the finite element method (FEM) and the thermal conductivity test. The finite-element program ANSYS was used for this numerical analysis, and three-dimensional spheres-in-cube lattice array models were built to simulate the microstructure of composite materials for different filler contents. The thermal conductivity of composites was determined by laser flash method (LFA447 Nanoflash), using the measured heat capacity and thermal diffusivity, with separately entered density data. The results show that the effective chemical bonds are formed between ZrB{sub 2}/Al{sub 2}O{sub 3} and γ-glycidoxypropyltrimethoxysilane after the surface functionalization. The interfacial compatibility and bonding of modified particles with the epoxy matrix are improved. The thermal conductivities of functionalized composites with 3 vol% and 5 vol% loading are increased by 8.3% and 12.5% relative to the unmodified composites, respectively. Comparison of experimental values and calculated values of the thermal conductivity, the average relative differences are under 5%. The predictive values of thermal conductivity of epoxy composites are in reasonable agreement with the experimental values. - Highlights: • The surfaces of ZrB{sub 2}/Al{sub 2}O{sub 3} were functionalized by silane coupling agents. • The thermal conductivity (TC) of modified epoxy composites is improved significantly. • The FEM values of TC are in

  12. Effect of Liquid-Crystalline Epoxy Backbone Structure on Thermal Conductivity of Epoxy-Alumina Composites

    Science.gov (United States)

    Giang, Thanhkieu; Kim, Jinhwan

    2017-01-01

    In a series of papers published recently, we clearly demonstrated that the most important factor governing the thermal conductivity of epoxy-Al2O3 composites is the backbone structure of the epoxy. In this study, three more epoxies based on diglycidyl ester-terminated liquid-crystalline epoxy (LCE) have been synthesized to draw conclusions regarding the effect of the epoxy backbone structure on the thermal conductivity of epoxy-alumina composites. The synthesized structures were characterized by proton nuclear magnetic resonance (1H-NMR) and Fourier-transform infrared (FT-IR) spectroscopy. Differential scanning calorimetry, thermogravimetric analysis, and optical microscopy were also employed to examine the thermal and optical properties of the synthesized LCEs and the cured composites. All three LCE resins exhibited typical liquid-crystalline behaviors: clear solid crystalline state below the melting temperature ( T m), sharp crystalline melting at T m, and transition to nematic phase above T m with consequent isotropic phase above the isotropic temperature ( T i). The LCE resins displayed distinct nematic liquid-crystalline phase over a wide temperature range and retained liquid-crystalline phase after curing, with high thermal conductivity of the resulting composite. The thermal conductivity values ranged from 3.09 W/m-K to 3.89 W/m-K for LCE-Al2O3 composites with 50 vol.% filler loading. The steric effect played a governing role in the difference. The neat epoxy resin thermal conductivity was obtained as 0.35 W/m-K to 0.49 W/m-K based on analysis using the Agari-Uno model. The results clearly support the objective of this study in that the thermal conductivity of the LCE-containing networks strongly depended on the epoxy backbone structure and the degree of ordering in the cured network.

  13. Microstructural Characterization of Cermet Cladding Developed Through Microwave Irradiation

    Science.gov (United States)

    Gupta, Dheeraj; Sharma, Apurbba Kumar

    2012-10-01

    In the present work, cladding of hardfacing WC10Co2Ni powder on austenitic stainless steel has been developed through a novel processing technique. The clads were developed using microwave hybrid heating. The clad of average thickness ~2 mm has been developed through the exposure of microwave radiation at frequency 2.45 GHz and power 900 W for the duration of 360 s. The developed clads were characterized using field emission scanning electron microscope, X-ray elemental analysis, X-ray diffraction, and measurement of Vicker's microhardness. The microstructure study of the clad showed good metallurgical bonding with substrate and revealed that clads are free from any visible interface cracking. Clads were formed with partial dilution of a thin layer of the substrate. The cermet microstructure mainly consists of relatively soft metallic matrix phase and uniformly distributed hard carbide phase with skeleton-like structure. The developed clads exhibit an average microhardness of 1064 ± 99 Hv. The porosity of developed clad has been significantly less at approximately 0.89%.

  14. Composite tube and plate manufacturing repeatability as determined by precision measurements of thermal strain

    Science.gov (United States)

    Riddle, Lenn A.; Tucker, James R.; Bluth, A. Marcel

    2013-09-01

    Composite materials often carry the reputation of demonstrating high variability in critical material properties. The JWST telescope metering structure is fabricated of several thousand separate composite piece parts. The stringent dimensional stability requirements on the metering structure require the critical thermal strain response of every composite piece be verified either at the billet or piece part level. JWST is a unique composite space structure in that it has required the manufacturing of several hundred composite billets that cover many lots of prepreg and many years of fabrication. The flight billet thermal expansion acceptance criteria limits the coefficient of thermal expansion (CTE) to a tolerance ranging between +/-0.014 ppm/K to +/-0.04 ppm/K around a prescribed nominal when measured from 293 K down to 40 K. The different tolerance values represent different material forms including flat plates and different tube cross-section dimensions. A precision measurement facility was developed that could measure at the required accuracy and at a pace that supported the composite part fabrication rate. The test method and facility is discussed and the results of a statistical process analysis of the flight composite billets are surveyed.

  15. The Chemical Compositions of Thermal Waters at Ciarinem and Cilayu, Pameungpeuk, West Java - Indonesia

    Directory of Open Access Journals (Sweden)

    N.R. Herdianita

    2008-03-01

    Full Text Available Thermal waters at Ciarinem and Cilayu, Pameungpeuk, West Java, Indonesia have different characteristics: Ciarinem water is a steam heated sulfate type and occurs as hot springs, whereas Cilayu water discharges as hot pools and is a chloride water type. Their chemical compositions indicate that the thermal waters are outflows of a volcanic–magmatic associated geothermal system. The solute geothermometers calculate that the subsurface reservoir temperatures range from 150o to 200ºC.

  16. High Thermal Conductivity NARloy-Z-Diamond Composite Combustion Chamber Liner For Advanced Rocket Engines

    Science.gov (United States)

    Bhat, Biliyar N.; Ellis, David; Singh, Jogender

    2014-01-01

    Advanced high thermal conductivity materials research conducted at NASA Marshall Space Flight Center (MSFC) with state of the art combustion chamber liner material NARloy-Z showed that its thermal conductivity can be increased significantly by adding diamond particles and sintering it at high temperatures. For instance, NARloy-Z containing 40 vol. percent diamond particles, sintered at 975C to full density by using the Field assisted Sintering Technology (FAST) showed 69 percent higher thermal conductivity than baseline NARloy-Z. Furthermore, NARloy-Z-40vol. percent D is 30 percent lighter than NARloy-Z and hence the density normalized thermal conductivity is 140 percent better. These attributes will improve the performance and life of the advanced rocket engines significantly. By one estimate, increased thermal conductivity will directly translate into increased turbopump power up to 2X and increased chamber pressure for improved thrust and ISP, resulting in an expected 20 percent improvement in engine performance. Follow on research is now being conducted to demonstrate the benefits of this high thermal conductivity NARloy-Z-D composite for combustion chamber liner applications in advanced rocket engines. The work consists of a) Optimizing the chemistry and heat treatment for NARloy-Z-D composite, b) Developing design properties (thermal and mechanical) for the optimized NARloy-Z-D, c) Fabrication of net shape subscale combustion chamber liner, and d) Hot fire testing of the liner for performance. FAST is used for consolidating and sintering NARlo-Z-D. The subscale cylindrical liner with built in channels for coolant flow is also fabricated near net shape using the FAST process. The liner will be assembled into a test rig and hot fire tested in the MSFC test facility to determine performance. This paper describes the development of this novel high thermal conductivity NARloy-Z-D composite material, and the advanced net shape technology to fabricate the combustion

  17. Phase Composition and Thermal Expansion of CaO Stabilised ZrO2 Refactories

    Institute of Scientific and Technical Information of China (English)

    ZHAOShike; WUJingyuan; 等

    2000-01-01

    In this,phase compsition and thermal expansion behaviour of CaO Stabilised refractories were studied,Special attention was paid to the expasion behaviour of three materials with different phase composition,The research results indicated that the expansion behaviour could be improved by modifying the stabilization of ZrO2,which thus leads to the increase in the thermal shock resistance and possibly eroion resistace of as-obtained CaO stabilised ZrO material.

  18. Review of thermal imaging systems in composite defect detection

    OpenAIRE

    Jorge, Iagoba; Venegas, Pablo; Vega, Laura; Lopez, Ion; Vollheim, Birgit; Krausz, Lennard; Georges, Marc

    2013-01-01

    Thermal imaging technologies are widely used at present in many industrial areas, while being nowadays more and more employed in R&D&i activities. This article focuses on the comparison of the results obtained with commercially available non-experimental infrared (IR) cameras in the field of non-destructive defect detection. One of the cameras belongs to the FLIR SC5000 series, which is a medium wavelength infrared (MWIR) camera, and the other two cameras are from the high-end ImageIR series ...

  19. High Density Polyethylene Composites Reinforced with Hybrid Inorganic Fillers: Morphology, Mechanical and Thermal Expansion Performance

    Directory of Open Access Journals (Sweden)

    Birm-June Kim

    2013-09-01

    Full Text Available The effect of individual and combined talc and glass fibers (GFs on mechanical and thermal expansion performance of the filled high density polyethylene (HDPE composites was studied. Several published models were adapted to fit the measured tensile modulus and strength of various composite systems. It was shown that the use of silane-modified GFs had a much larger effect in improving mechanical properties and in reducing linear coefficient of thermal expansion (LCTE values of filled composites, compared with the use of un-modified talc particles due to enhanced bonding to the matrix, larger aspect ratio, and fiber alignment for GFs. Mechanical properties and LCTE values of composites with combined talc and GF fillers varied with talc and GF ratio at a given total filler loading level. The use of a larger portion of GFs in the mix can lead to better composite performance, while the use of talc can help lower the composite costs and increase its recyclability. The use of 30 wt % combined filler seems necessary to control LCTE values of filled HDPE in the data value range generally reported for commercial wood plastic composites. Tensile modulus for talc-filled composite can be predicted with rule of mixture, while a PPA-based model can be used to predict the modulus and strength of GF-filled composites.

  20. Spark Plasma Sintering Properties of Ultrafine Ti ( C,N)-based Cermet

    Institute of Scientific and Technical Information of China (English)

    FENG Ping; XIONG Wei-hao; ZHENG Yong; YU Li-xin; XIA Yang-hua

    2004-01-01

    Ultrafine Ti( C, N )-based cermet was sintered by SPS from 1050℃ to 1450℃ and its sintering properties, such as porosity, mechanical properties and phase transformation, were investigated by optical mi-croscopy (OM), scanning electron microscopy (SEM), X- ray diffraction (XRD), and differential scanning calo-rimeter (DSC). It is found that the spark plasma sintering properties of Ti( C, N )-based cermet differ from thoseof conventional vacuum sintering. The liquid phase appearance is at least lower by 150℃ than that in vacuum sin-tering. The porosity decreases sharply below 1 200℃ and reaches minimum at 1 200℃ , and afterwards it almostkeeps invariable and no longer increases. SPS remarkably accelerates the phase transformation of Ti( C, N )-basedcermet and it has a powerful ability to remove oxides in Ti( C, N )-based cermets. Above 1 3502 ,denitrificationoccurred. Fresh graphite phase formed above 1 430℃ . Both the porosity and graphite are responsible for the poor TRS.

  1. Preparation of ultrafine Ti (C, N)-based cermet using oxygen-rich powders

    Institute of Scientific and Technical Information of China (English)

    FENG Ping; HE Yue-hui; XIONG Wei-hao; XIAO Yi-feng

    2005-01-01

    The availability using oxygen-rich powders to prepare ultrafine Ti(C,N)-based cermets was investigated. The deoxidation process, denitrification phenomenon and the effect of deoxidation on microstructure and mechanical properties of sintered samples were discussed, respectively. The results show that oxygen in the samples prepared even with high oxygen contained in starting powders can be almost completely cleaned away through suitable sintering process. The ultrafine oxygen-rich powders have a significant effect on microstructure, which promotes the formation of white core phase. A ultrafine Ti(C,N)-based cermet with mean particle size of 0. 30 μm, uniform microstructure and excellent mechanical properties is successfully prepared. It is also found that there exists severe denitrification phenomenon in the preparation process of ultrafine Ti(C,N)-based cermet.

  2. THERMAL INSULATION PROPERTIES RESEARCH OF THE COMPOSITE MATERIAL WATER GLASS–GRAPHITE MICROPARTICLES

    Directory of Open Access Journals (Sweden)

    V. A. Gostev

    2014-05-01

    Full Text Available Research results for the composite material (CM water glass–graphite microparticles with high thermal stability and thermal insulation properties are given. A composition consisting of graphite (42 % by weight, water glass Na2O(SiO2n (50% by weight and the hardener - sodium silicofluoric Na2SiF6 (8% by weight. Technology of such composition receipt is suggested. Experimental samples of the CM with filler particles (graphite and a few microns in size were obtained. This is confirmed by a study of samples by X-ray diffraction and electron microscopy. The qualitative and quantitative phase analysis of the CM structure is done. Load limit values leading to the destruction of CM are identified. The character of the rupture surface is detected. Numerical values of specific heat and thermal conductivity are defined. Dependence of the specific heat capacity and thermal conductivity on temperature at monotonic heating is obtained experimentally. Studies have confirmed the increased thermal insulation properties of the proposed composition. CM with such characteristics can be recommended as a coating designed to reduce heat losses and resistant to high temperatures. Due to accessibility and low cost of its components the proposed material can be produced on an industrial scale.

  3. High Thermal and Electrical Conductivity of Template Fabricated P3HT/MWCNT Composite Nanofibers.

    Science.gov (United States)

    Smith, Matthew K; Singh, Virendra; Kalaitzidou, Kyriaki; Cola, Baratunde A

    2016-06-15

    Nanoporous alumina membranes are filled with multiwalled carbon nanotubes (MWCNTs) and then poly(3-hexylthiophene-2,5-diyl) (P3HT) melt, resulting in nanofibers with nanoconfinement induced coalignment of both MWCNT and polymer chains. The simple sonication process proposed here can achieve vertically aligned arrays of P3HT/MWCNT composite nanofibers with 3 wt % to 55 wt % MWCNT content, measured using thermogravimetric methods. Electrical and thermal transport in the composite nanofibers improves drastically with increasing carbon nanotube content where nanofiber thermal conductivity peaks at 4.7 ± 1.1 Wm(-1)K(-1) for 24 wt % MWCNT and electrical percolation occurs once 20 wt % MWCNT content is surpassed. This is the first report of the thermal conductivity of template fabricated composite nanofibers and the first proposed processing technique to enable template fabrication of composite nanofibers with high filler content and long aspect ratio fillers, where enhanced properties can also be realized on the macroscale due to vertical alignment of the nanofibers. These materials are interesting for thermal management applications due to their high thermal conductivity and temperature stability.

  4. Thermal cycling effect of dicalcium phosphate-reinforced composites on auto-mineralized dental resin.

    Science.gov (United States)

    Chen, Wen-Cheng; Chang, Kai-Chi; Wu, Hui-Yu; Ko, Chia-Ling; Huang, Chien-Lin

    2014-12-01

    The mineralizing capabilities of surface-modified dicalcium phosphate anhydrous (DCPA), reinforced and treated with nanocrystals and capped with silane, in composite resins were analyzed via thermal cycling. We compared two light-curable composites that were mixed at filler-to-resin mass ratios of 30/70 and 50/50. The strengths, elastic moduli, and topographical structures of the samples were determined after thermal cycling between 5 and 55°C in deionized water for 600 and 2400 cycles. Silane-capped particles decreased the strength but enhanced the mineralizing capability of the composites. Nanocrystal-treated filler surfaces significantly increased the strength and moduli of the composites after 600 thermal cycles. However, these values declined after 2400 thermal cycles. The nanocrystal-treated filler surfaces prevented the reduction in strength before and after 2400 thermal cycles. Prior to silane capping, the nanocrystal-treated DCPA filler surfaces exhibited good mineralization capability without compromising strength. The potential for barrier generation through mineralization yielded positive effects and prevented micro-leakages. Copyright © 2014 Elsevier B.V. All rights reserved.

  5. Thermal Properties of Cement-Based Composites for Geothermal Energy Applications

    Directory of Open Access Journals (Sweden)

    Xiaohua Bao

    2017-04-01

    Full Text Available Geothermal energy piles are a quite recent renewable energy technique where geothermal energy in the foundation of a building is used to transport and store geothermal energy. In this paper, a structural–functional integrated cement-based composite, which can be used for energy piles, was developed using expanded graphite and graphite nanoplatelet-based composite phase change materials (CPCMs. Its mechanical properties, thermal-regulatory performance, and heat of hydration were evaluated. Test results showed that the compressive strength of GNP-Paraffin cement-based composites at 28 days was more than 25 MPa. The flexural strength and density of thermal energy storage cement paste composite decreased with increases in the percentage of CPCM in the cement paste. The infrared thermal image analysis results showed superior thermal control capability of cement based materials with CPCMs. Hence, the carbon-based CPCMs are promising thermal energy storage materials and can be used to improve the durability of energy piles.

  6. Thermal Insulation Properties Research of the Composite Material "Water Glass - Graphite Microparticles"

    Science.gov (United States)

    Gostev, V. A.; Pitukhin, E. A.; Ustinov, A. S.; Shelestov, A. S.

    2016-04-01

    Research results for the composite material (CM) "water glass - graphite microparticles" with high thermal stability and thermal insulation properties are given. A composition is proposed consisting of graphite (42 % by weight), water glass Na2O(SiO2)n (50% by weight) and the hardener - sodium silicofluoride Na2SiF6 (8% by weight). Processing technology of such composition is suggested. Experimental samples of the CM with filler particles (graphite) of a few microns in size were obtained. This is confirmed by a study of samples using X-ray diffraction analysis and electron microscopy. The qualitative and quantitative phase analysis of the CM structure was done. Values of limit load causing destruction of the CM were identified. The character of the rupture surface was detected. Numerical values of the specific heat and thermal conductivity were defined. Dependence of the specific heat capacity and thermal conductivity on temperature during monotonic heating was obtained experimentally. Studies have confirmed the increased thermal insulation properties of the proposed composition. The CM with such properties can be recommended as a coating designed to reduce heat losses and resistant to high temperatures. Due to accessibility and low cost of its components the proposed material can be produced on an industrial scale.

  7. Hybrid boron nitride-natural fiber composites for enhanced thermal conductivity

    Science.gov (United States)

    Xia, Changlei; Garcia, Andres C.; Shi, Sheldon Q.; Qiu, Ying; Warner, Nathaniel; Wu, Yingji; Cai, Liping; Rizvi, Hussain R.; D’Souza, Nandika A.; Nie, Xu

    2016-10-01

    Thermal conductivity was dramatically increased after adding natural fiber into hexagonal boron nitride (hBN)/epoxy composites. Although natural fiber does not show high-thermal conductivity itself, this study found that the synergy of natural fiber with hBN could significantly improve thermal conductivity, compared with that solely using hBN. A design of mixtures approach using constant fibers with increasing volume fractions of hBN was examined and compared. The thermal conductivity of the composite containing 43.6% hBN, 26.3% kenaf fiber and 30.1% epoxy reached 6.418 W m‑1 K‑1, which was 72.3% higher than that (3.600 W m‑1 K‑1) of the 69.0% hBN and 31.0% epoxy composite. Using the scanning electron microscope (SEM) and micro computed tomography (micro-CT), it was observed that the hBN powders were well distributed and ordered on the fiber surfaces enhancing the ceramic filler’s interconnection, which may be the reason for the increase in thermal conductivity. Additionally, the results from mechanical and dynamic mechanical tests showed that performances dramatically improved after adding kenaf fibers into the hBN/epoxy composite, potentially benefiting the composite’s use as an engineered material.

  8. Porous composite with negative thermal expansion obtained by photopolymer additive manufacturing

    Directory of Open Access Journals (Sweden)

    Akihiro Takezawa

    2015-07-01

    Full Text Available Additive manufacturing (AM could be a novel method of fabricating composite and porous materials having various effective performances based on mechanisms of their internal geometries. Materials fabricated by AM could rapidly be used in industrial application since they could easily be embedded in the target part employing the same AM process used for the bulk material. Furthermore, multi-material AM has greater potential than usual single-material AM in producing materials with effective properties. Negative thermal expansion is a representative effective material property realized by designing a composite made of two materials with different coefficients of thermal expansion. In this study, we developed a porous composite having planar negative thermal expansion by employing multi-material photopolymer AM. After measurement of the physical properties of bulk photopolymers, the internal geometry was designed by topology optimization, which is the most effective structural optimization in terms of both minimizing thermal stress and maximizing stiffness. The designed structure was converted to a three-dimensional stereolithography (STL model, which is a native digital format of AM, and assembled as a test piece. The thermal expansions of the specimens were measured using a laser scanning dilatometer. Negative thermal expansion corresponding to less than −1 × 10−4 K−1 was observed for each test piece of the N = 3 experiment.

  9. Parental arc magma compositions dominantly controlled by mantle-wedge thermal structure

    Science.gov (United States)

    Turner, Stephen J.; Langmuir, Charles H.; Katz, Richard F.; Dungan, Michael A.; Escrig, Stéphane

    2016-10-01

    The processes that lead to the fourfold variation in arc-averaged compositions of mafic arc lavas remain controversial. Control by the mantle-wedge thermal structure is supported by chemical correlations with the thickness of the underlying arc crust, which affects the thermal state of the wedge. Control by down-going slab temperature is supported by correlations with the slab thermal parameter. The Chilean Southern Volcanic Zone provides a test of these hypotheses. Here we use chemical data to demonstrate that the Southern Volcanic Zone and global arc averages define the same chemical trends, both among elements and between elements and crustal thickness. But in contrast to the global arc system, the Southern Volcanic Zone is built on crust of variable thickness with a constant slab thermal parameter. This natural experiment, along with a set of numerical simulations, shows that global arc compositional variability is dominated by different extents of melting that are controlled by the thermal structure of the mantle wedge. Slab temperatures play a subordinate role. Variations in the subducting slab's fluid flux and sediment compositions, as well as mantle-wedge heterogeneities, produce second-order effects that are manifested as distinctive trace element and isotopic signatures; these can be more clearly elucidated once the importance of wedge thermal structure is recognized.

  10. Development of Zero Coefficient of Thermal Expansion composite tubes for stable space structures

    Science.gov (United States)

    Strock, John D.

    1992-09-01

    Advanced composite materials are well suited for stable space structures due to their low Coefficient of Thermal Expansion (CTE), high stiffness and light weight. For a given design application, composite hardware can be tailored for strength, stiffness, CTE, and Coefficient of Moisture Expansion (CME). Computer modeling and laminate testing of high modulus graphite/epoxy tubes were evaluated for compressive strength, stiffness, CTE, CME and microcracking. Thermal cycling and microcracking effects on CTE were evaluated. Thin graphite/epoxy plies exhibited reduced microcracking. A zero CTE thin wall tube design resulted from the development program. Recent work on low moisture absorption resin systems is also discussed.

  11. Thermal expansion of multiwall carbon nanotube reinforced nanocrystalline silver matrix composite

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Manjula, E-mail: manjula.physics@gmail.com; Sharma, Vimal [Department of Physics, NIT Hamirpur - 177005, HP (India); Pal, Hemant [Department of Physics, NIT Hamirpur - 177005, HP, India and Department of Physics, Govt. College Chamba - 176310, HP (India)

    2014-04-24

    Multiwall carbon nanotube reinforced silver matrix composite was fabricated by novel molecular level mixing method, which involves nucleation of Ag ions inside carbon nanotube dispersion at the molecular level. As a result the carbon nanotubes get embedded within the powder rather than on the surfaces. Micro structural characterization by X- ray diffraction and scanning electron microscopy reveals that the nanotubes are homogeneously dispersed and anchored within the matrix. The thermal expansion of the composite with the multiwall nanotube content (0, 1.5 vol%) were investigated and it is found that coefficient of thermal expansion decreases with the addition of multiwall nanotube content and reduce to about 63% to that of pure Ag.

  12. Comparative analysis of methods for determination of the thermal characteristics of filled polymer composites

    Science.gov (United States)

    Bochkareva, S. A.; Grishaeva, N. Yu.; Lyukshin, P. A.; Lyukshin, B. A.; Panin, S. V.; Reutov, Yu. A.; Matolygina, N. Yu.

    2016-11-01

    The thermal conductivity of a number of dispersely filled polymer materials has been determined on the basis of a heat problem solution. The temperature distribution in a heterogeneous media has been defined with the use of finite element method for the model that takes into account the location, geometry and properties of inclusions and/or pores. The results for the composites based on various polymer matrices have been obtained. For the studied methods for determination of effective characteristics of filled polymer composites, it was shown that the values of effective thermal conductivity both qualitatively and quantitatively agree with experimental data.

  13. Thermal imaging of graphite/epoxy composite samples with fabricated defects

    Science.gov (United States)

    Zalameda, Joseph N.; Winfree, William P.

    1991-01-01

    Consideration is given to a thermal inspection system for quickly inspecting large area composites for increased reliability and maintainability of helicopters resulting from improved quality assurance manufacturing. The infrared camera/image processor-based inspection system was used to image defects in composites. Noncontacting and single-sided measurements were performed on graphite/epoxy samples with fiber volume fraction variations, fabricated porosity, impact damage, and inclusions in incurred lay ups. These defects were imaged by determining the variations in the cooling rates caused by differences in through ply thermal diffusivity. Attention is also given to the system's sensitivity to measuring the defects due to sample thickness.

  14. Accounting for mineralogical composition and origin of soils and sedimentary rocks in thermal property predictions

    Institute of Scientific and Technical Information of China (English)

    Rev I.Gavriliev

    2014-01-01

    A methodology for calculating the thermal conductivity of soils and rocks is developed which takes into account their origin and mineralogical composition. This method utilizes three approaches. One is founded on the structural modeling of contact heat interaction between particles and fills and estimates the statistical probability distribution of the particles in the volume of the medium. The second approach analyses perturbation to the temperature field of the matrix medium by ellipsoidal inclusions. The third approach is to find the mean thermal conductivity of the solid skeleton in the universal model at different composition of rock-forming minerals.

  15. Review of thermal imaging systems in composite defect detection

    Science.gov (United States)

    Jorge Aldave, I.; Venegas Bosom, P.; Vega González, L.; López de Santiago, I.; Vollheim, B.; Krausz, L.; Georges, M.

    2013-11-01

    Thermal imaging technologies are widely used at present in many industrial areas, while being nowadays more and more employed in R&D&i activities. This article focuses on the comparison of the results obtained with commercially available non-experimental infrared (IR) cameras in the field of non-destructive defect detection. One of the cameras belongs to the FLIR SC5000 series, which is a Medium Wavelength Infrared (MWIR) camera, and the other two cameras are from the high-end ImageIR series manufactured by InfraTec GmbH: the ImageIR 8300 also belongs to the class of MWIR cameras and the ImageIR 8800 is a Long Wavelength Infrared (LWIR) camera. The comparative study is carried out by means of inspecting three different calibrated and induced defect samples with these three cameras using similar excitation sources, so that the configuration and lay out of the tests are comparable with each other. Additionally, after every inspection, a mathematical post-processing is applied to the resulting raw thermal images in order to enhance the detection of defects present in the samples.

  16. Thermal Conductivity of Composites of Beryllia and Lithium Titanate

    Science.gov (United States)

    Rath, B. N.; Ghanwat, S. J.; Kaity, Santu; Danani, Chandan; Kulkarni, R. V.; Alur, V. D.; Sathiyamoorthy, D.; Anantharaman, S.

    2013-11-01

    The International Thermonuclear Experimental Reactor (ITER) is designed to demonstrate the scientific and technological feasibility of fusion power for energy purposes. Wide varieties of solid breeders and multiplier materials have been proposed for fusion blankets. Beryllium and lithium titanate (Li2TiO3) have been accepted as neutron multiplier and breeder materials, respectively. However, swelling of beryllium due to helium and tritium permeation through metallic beryllium and low thermal conductivity of lithium titanate have caused serious limitations when ITER is in the demo version. It has been well established that BeO due its highest thermal conductivity among the known ceramics, low neutron absorption cross section, and high neutron reflection cross section is a good neutron multiplier. In the present investigation, a novel ceramic single compound of BeO-Li2TiO3 was synthesized, keeping the BeO content to Li2TiO3 in the volume ratio of 80:20, 75:25, 65:35, and 55:45 with the aim of maintaining the tritium breeding ratio as more than one, and characterized for phases present by x-ray diffraction and scanning electron microscopy.

  17. High thermal conductivity SiC/SiC composites for fusion applications

    Energy Technology Data Exchange (ETDEWEB)

    Withers, J.C.; Kowbel, W.; Loutfy, R.O. [MER Corp., Tucson, AZ (United States)] [and others

    1997-04-01

    SiC/SiC composites are considered for fusion applications due to their neutron irradiation stability, low activation, and good mechanical properties at high temperatures. The projected magnetic fusion power plant first wall and the divertor will operate with surface heat flux ranges of 0.5 to 1 and 4 to 6 MW/m{sup 2}, respectively. To maintain high thermal performance at operating temperatures the first wall and divertor coolant channels must have transverse thermal conductivity values of 5 to 10 and 20 to 30 W/mK, respectively. For these components exposed to a high energy neutron flux and temperatures perhaps exceeding 1000{degrees}C, SiC/SiC composites potentially can meet these demanding requirements. The lack of high-purity SiC fiber and a low through-the-thickness (transverse) thermal conductivity are two key technical problems with currently available SiC/SiC. Such composites, for example produced from Nicalon{trademark} fiber with a chemical vapor infiltrated (CVI) matrix, typically exhibit a transverse conductivity value of less than 8 W/mK (unirradiated) and less than 3 W/mK after neutron irradiation at 800{degrees}C. A new SiC/SiC composite fabrication process has been developed at MER Corp. This paper describes this process, and the thermal and mechanical properties which are observed in this new composite material.

  18. RTA-treated carbon fiber/copper core/shell hybrid for thermally conductive composites.

    Science.gov (United States)

    Yu, Seunggun; Park, Bo-In; Park, Cheolmin; Hong, Soon Man; Han, Tae Hee; Koo, Chong Min

    2014-05-28

    In this paper, we demonstrate a facile route to produce epoxy/carbon fiber composites providing continuous heat conduction pathway of Cu with a high degree of crystal perfection via electroplating, followed by rapid thermal annealing (RTA) treatment and compression molding. Copper shells on carbon fibers were coated through electroplating method and post-treated via RTA technique to reduce the degree of imperfection in the Cu crystal. The epoxy/Cu-plated carbon fiber composites with Cu shell of 12.0 vol % prepared via simple compression molding, revealed 18 times larger thermal conductivity (47.2 W m(-1) K(-1)) in parallel direction and 6 times larger thermal conductivity (3.9 W m(-1) K(-1)) in perpendicular direction than epoxy/carbon fiber composite. Our novel composites with RTA-treated carbon fiber/Cu core/shell hybrid showed heat conduction behavior of an excellent polymeric composite thermal conductor with continuous heat conduction pathway, comparable to theoretical values obtained from Hatta and Taya model.

  19. Preparation, Characterization, and Enhanced Thermal and Mechanical Properties of Epoxy-Titania Composites

    Science.gov (United States)

    Rubab, Zakya; Siddiqi, Humaira M.; Saeed, Shaukat

    2014-01-01

    This paper presents the synthesis and thermal and mechanical properties of epoxy-titania composites. First, submicron titania particles are prepared via surfactant-free sol-gel method using TiCl4 as precursor. These particles are subsequently used as inorganic fillers (or reinforcement) for thermally cured epoxy polymers. Epoxy-titania composites are prepared via mechanical mixing of titania particles with liquid epoxy resin and subsequently curing the mixture with an aliphatic diamine. The amount of titania particles integrated into epoxy matrix is varied between 2.5 and 10.0 wt.% to investigate the effect of sub-micron titania particles on thermal and mechanical properties of epoxy-titania composites. These composites are characterized by X-ray photoelectron (XPS) spectroscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), thermogravimetric (TG), and mechanical analyses. It is found that sub-micron titania particles significantly enhance the glass transition temperature (>6.7%), thermal oxidative stability (>12.0%), tensile strength (>21.8%), and Young's modulus (>16.8%) of epoxy polymers. Epoxy-titania composites with 5.0 wt.% sub-micron titania particles perform best at elevated temperatures as well as under high stress. PMID:24578638

  20. Effect of electron beam irradiation on thermal and mechanical properties of aluminum based epoxy composites

    Science.gov (United States)

    Visakh, P. M.; Nazarenko, O. B.; Sarath Chandran, C.; Melnikova, T. V.; Nazarenko, S. Yu.; Kim, J.-C.

    2017-07-01

    The epoxy resins are widely used in nuclear and aerospace industries. The certain properties of epoxy resins as well as the resistance to radiation can be improved by the incorporation of different fillers. This study examines the effect of electron beam irradiation on the thermal and mechanical properties of the epoxy composites filled with aluminum nanoparticles at percentage of 0.35 wt%. The epoxy composites were exposed to the irradiation doses of 30, 100 and 300 kGy using electron beam generated by the linear electron accelerator ELU-4. The effects of the doses on thermal and mechanical properties of the aluminum based epoxy composites were investigated by the methods of thermal gravimetric analysis, tensile test, and dynamic mechanical analysis. The results revealed that the studied epoxy composites showed good radiation resistance. The thermal and mechanical properties of the aluminum based epoxy composites increased with increasing the irradiation dose up to 100 kGy and decreased with further increasing the dose.

  1. Thermal Stability and Flammability of Styrene-Butadiene Rubber-Based (SBR Ceramifiable Composites

    Directory of Open Access Journals (Sweden)

    Rafał Anyszka

    2016-07-01

    Full Text Available Ceramifiable styrene-butadiene (SBR-based composites containing low-softening-point-temperature glassy frit promoting ceramification, precipitated silica, one of four thermally stable refractory fillers (halloysite, calcined kaolin, mica or wollastonite and a sulfur-based curing system were prepared. Kinetics of vulcanization and basic mechanical properties were analyzed and added as Supplementary Materials. Combustibility of the composites was measured by means of cone calorimetry. Their thermal properties were analyzed by means of thermogravimetry and specific heat capacity determination. Activation energy of thermal decomposition was calculated using the Flynn-Wall-Ozawa method. Finally, compression strength of the composites after ceramification was measured and their micromorphology was studied by scanning electron microscopy. The addition of a ceramification-facilitating system resulted in the lowering of combustibility and significant improvement of the thermal stability of the composites. Moreover, the compression strength of the mineral structure formed after ceramification is considerably high. The most promising refractory fillers for SBR-based ceramifiable composites are mica and halloysite.

  2. Joining and Integration of Advanced Carbon-Carbon Composites to Metallic Systems for Thermal Management Applications

    Science.gov (United States)

    Singh, M.; Asthana, R.

    2008-01-01

    Recent research and development activities in joining and integration of carbon-carbon (C/C) composites to metals such as Ti and Cu-clad-Mo for thermal management applications are presented with focus on advanced brazing techniques. A wide variety of carbon-carbon composites with CVI and resin-derived matrices were joined to Ti and Cu-clad Mo using a number of active braze alloys. The brazed joints revealed good interfacial bonding, preferential precipitation of active elements (e.g., Ti) at the composite/braze interface. Extensive braze penetration of the inter-fiber channels in the CVI C/C composites was observed. The chemical and thermomechanical compatibility between C/C and metals at elevated temperatures is assessed. The role of residual stresses and thermal conduction in brazed C/C joints is discussed. Theoretical predictions of the effective thermal resistance suggest that composite-to-metal brazed joints may be promising for lightweight thermal management applications.

  3. Thermal, spectral, and surface properties of LED light-polymerized bulk fill resin composites.

    Science.gov (United States)

    Pişkin, Mehmet Burçin; Atalı, Pınar Yılmaz; Figen, Aysel Kantürk

    2015-02-01

    The aim of this study was to evaluate the thermal, spectral, and surface properties of four different bulk fill materials – SureFil SDR (SDR, Dentsplay DETREY), QuixFil (QF, Dentsplay DETREY), X-tra base (XB, Voco) X-tra fil (XF, Voco) – polymerized by light-emitting diode (LED). Resin matrix, filler type, size and amount, and photoinitiator types influence the degree of conversion. LED-cured bulk fill composites achieved sufficient polymerization. Scanning electron microscope (SEM) analysis revealed different patterns of surface roughness, depending on the composite material. Bulk fill materials showed surface characteristics similar to those of nanohybrid composites. Based on the thermal analysis results, glass transition (T(g)) and initial degradation (T(i)) temperatures changed depending on the bulk fill resin composites.

  4. Hybrid Carbon-Carbon Ablative Composites for Thermal Protection in Aerospace

    Directory of Open Access Journals (Sweden)

    P. Sanoj

    2014-01-01

    Full Text Available Composite materials have been steadily substituting metals and alloys due to their better thermomechanical properties. The successful application of composite materials for high temperature zones in aerospace applications has resulted in extensive exploration of cost effective ablative materials. High temperature heat shielding to body, be it external or internal, has become essential in the space vehicles. The heat shielding primarily protects the substrate material from external kinetic heating and the internal insulation protects the subsystems and helps to keep coefficient of thermal expansion low. The external temperature due to kinetic heating may increase to about maximum of 500°C for hypersonic reentry space vehicles while the combustion chamber temperatures in case of rocket and missile engines range between 2000°C and 3000°C. Composite materials of which carbon-carbon composites or the carbon allotropes are the most preferred material for heat shielding applications due to their exceptional chemical and thermal resistance.

  5. Measurements of thermal residual stresses in SiC/Ti-15-3 composites

    Energy Technology Data Exchange (ETDEWEB)

    Bobet, J.-L.; Masuda, C. [National Research Inst. for Metals, Tsukuba, Ibaraki (Japan)

    1997-06-01

    Residual stresses present in an as received and thermally cycled SCS-6/Ti-15-3 metal matrix composite (MMC) have been approached via X-ray diffraction (sin{sup 2}{psi}) experiments. Determination of stress profiles have been achieved by successive removal of the matrix from the composite surface by electropolishing. Axial and hoop stresses in the matrix were tensile (higher on the surface) and those measured in the fiber were compressive (about -500 to -600 MPa). A stress gradient normal to the surface of the composite was found. Measurement of residual stress levels in the composite subjected to thermal cycling from 400degC to 800degC in an inert atmosphere or in vacuum revealed a huge stress relaxation after only 200 cycles. (author)

  6. Improvement of thermal management in the composite Yb:YAG/YAG thin-disk laser

    Science.gov (United States)

    Kuznetsov, I. I.; Mukhin, I. B.; Palashov, O. V.

    2016-04-01

    To improve the thermal management in the composite Yb:YAG/YAG thin-disk laser a new design of laser head is developed. Thermal-induced phase distortions, small signal gain and lasing in the upgraded laser head are investigated and compared with previously published results. A substantial decrease of the thermal lens optical power and phase aberrations and increase of the laser slope efficiency are observed. A continuous-wave laser with 440 W average power and 44% slope efficiency is constructed.

  7. Thermal properties of wood-derived silicon carbide and copper-silicon carbide composites

    Science.gov (United States)

    Pappecena, Kristen E.

    Wood-derived ceramics and composites have been of interest in recent years due to their unique microstructures, which lead to tailorable properties. The porosity and pore size distribution of each wood type is different, which yields variations in properties in the resultant materials. The thermal properties of silicon carbide ceramics and copper-silicon carbide composites derived from wood were studied as a function of their pore structures. Wood was pyrolyzed at temperatures ranging from 300-2400°C to yield porous carbon. The progression toward long-range order was studied as a function of pyrolyzation temperature. Biomorphic silicon carbide (bioSiC) is a porous ceramic material resulting from silicon melt infiltration of these porous carbon materials. BioSiC has potential applicability in many high temperature environments, particularly those in which rapid temperature changes occur. To understand the behavior of bioSiC at elevated temperatures, the thermal and thermo-mechanical properties were studied. The thermal conductivity of bioSiC from five precursors was determined using flash diffusivity at temperatures up to 1100°C. Thermal conductivity results varied with porosity, temperature and orientation, and decreased from 42-13 W/mK for porosities of 43-69%, respectively, at room temperature. The results were compared with to object-oriented finite-element analysis (OOF). OOF was also used to model and understand the heat-flow paths through the complex bioSiC microstructures. The thermal shock resistance of bioSiC was also studied, and no bioSiC sample was found to fail catastrophically after up to five thermal shock cycles from 1400°C to room temperature oil. Copper-silicon carbide composites have potential uses in thermal management applications due to the high thermal conductivity of each phase. Cu-bioSiC composites were created by electrodeposition of copper into bioSiC pores. The detrimental Cu-SiC reaction was avoided by using this room temperature

  8. Effect of thermally induced strain on optical fiber sensors embedded in cement-based composites

    Science.gov (United States)

    Yuan, Li-bo; Zhou, Li-min; Jin, Wei; Lau, K. T.; Poon, Chi-kin

    2003-04-01

    A critical issue in developing a fiber-optic strain gauge is its codependency on temperature and strain. Any changes in the output of the optical fiber sensor due to its own thermal sensitivity and the thermal expansion of the most material will be misinterpreted as a change in shape-induced strain in the structure. This codependence is often referred to as thermally induced apparent strain or simply apparent strain. In this paper, an analytical model was developed to evaluate the thermally induced strain in fiber optic sensors embedded in cement-based composites. The effects of thermal induced strain on embedded optical fiber were measured with a white-light fiber-optic Michelson sensing interferometer for a number of cement-based host materials.

  9. The Study of Thermal Diffusivity Measurement of Composite Materials by Unsteady Probe Method

    Science.gov (United States)

    Saiki, Yukihiro; Yamada, Etsuro; Ikeda, Hiroshi

    The object of this study is to research the possibility of in-line measurement of the thermal diffusivity on composite materials, such as suspension and emulsion, by previously developed apparatus for the dynamic viscosity. The calibration curve between the thermal diffusivity and any physical quantity that can be measured by this apparatus is proposed by the numerical analysis. The experimental results were obtained by using the dispersed materials composed agargel cooking oil (as matrix) and Ti02 particle. Nondimensional effective thermal diffusivity that is the ratio of the effective thermal diffusivity of dispersed materials to the one of the matrix are compared with previous results obtained by periodic heating method. These data of nondimensional values show good agreement with each other. From these results, this measurement apparatus may be applicable for the thermal diffusivity measurement of dispersed materals.

  10. Investigation on microstructure and thermal properties of graphene-nanoplatelet/palmitic acid composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang Jifen, E-mail: jfwang@eed.sspu.cn [East China University of Science and Technology, State Key Laboratory of Chemical Engineering (China); Xie Huaqing, E-mail: hqxie@eed.sspu.cn [Shanghai Second Polytechnic University, School of Urban Development and Environmental Engineering (China); Xin Zhong, E-mail: xzh@ecust.edu.cn [East China University of Science and Technology, State Key Laboratory of Chemical Engineering (China)

    2012-07-15

    Graphene-nanoplatelets (GNPs) were added into melting palmitic acid (PA) to prepare GNP/PA composites. Experimental results revealed that the temperature has little effect on the thermal conductivity of GNP/PA in either solid state or liquid state. Generally, thermal conductivity of GNP/PA increases with the addition of GNPs. There are two sudden increases in thermal conductivity for GNP/PA. One is at 0.5 wt% where GNPs begin to congregate and the thermal conductivity of GNP/PA increases suddenly. The other is at 5.0 wt% where the GNP aggregates are large enough to contact each other and the thermal conductivity of GNP/PA spurts with more GNP loadings.

  11. Investigation on microstructure and thermal properties of graphene-nanoplatelet/palmitic acid composites

    Science.gov (United States)

    Wang, Jifen; Xie, Huaqing; Xin, Zhong

    2012-07-01

    Graphene-nanoplatelets (GNPs) were added into melting palmitic acid (PA) to prepare GNP/PA composites. Experimental results revealed that the temperature has little effect on the thermal conductivity of GNP/PA in either solid state or liquid state. Generally, thermal conductivity of GNP/PA increases with the addition of GNPs. There are two sudden increases in thermal conductivity for GNP/PA. One is at 0.5 wt% where GNPs begin to congregate and the thermal conductivity of GNP/PA increases suddenly. The other is at 5.0 wt% where the GNP aggregates are large enough to contact each other and the thermal conductivity of GNP/PA spurts with more GNP loadings.

  12. Material Based Structure Design: Numerical Analysis Thermodynamic Response of Thermal Pyrolytic Graphite /Al Sandwich Composites

    Science.gov (United States)

    Wang, Junxia; Yan, Shilin; Yu, Dingshan

    2016-06-01

    Amine-grafted multiwalled carbon nanotubes (MWCNTs) based thermally conductive adhesive (TCA) was studied in the previous paper and applied here in thermal pyrolytic graphite (TPG)/Al radiator due to its high thermal conductivity, toughness and cohesiveness. In this paper, in an attempt to confirm the application of TCA to TPG/Al sandwich radiator, the thermodynamic response in TPG/Al sandwich composites associated with key material properties and structural design was investigated using finite element simulation with commercial available ANSYS software. The induced thermal stress in TCA layer is substantial due to the thermal expansion mismatch between Al plate and TPG. The maximum thermal stress is located near the edge of TCA layer with the von Mises stress value of 4.02 MPa and the shear stress value of 1.66 MPa. The reasonable adjustment of physical-mechanical properties including thermal conductivity, thermal expansion, Young,s modulus and the thickness of TCA layer, Al plate and TPG are beneficial for reducing the temperature of the top surface of the upper skin and their effects on the reduction of thermal structural response in some ways. These findings will highlight the structural optimization of TPG/Al radiator for future application.

  13. Material Based Structure Design: Numerical Analysis Thermodynamic Response of Thermal Pyrolytic Graphite /Al Sandwich Composites

    Science.gov (United States)

    Wang, Junxia; Yan, Shilin; Yu, Dingshan

    2016-12-01

    Amine-grafted multiwalled carbon nanotubes (MWCNTs) based thermally conductive adhesive (TCA) was studied in the previous paper and applied here in thermal pyrolytic graphite (TPG)/Al radiator due to its high thermal conductivity, toughness and cohesiveness. In this paper, in an attempt to confirm the application of TCA to TPG/Al sandwich radiator, the thermodynamic response in TPG/Al sandwich composites associated with key material properties and structural design was investigated using finite element simulation with commercial available ANSYS software. The induced thermal stress in TCA layer is substantial due to the thermal expansion mismatch between Al plate and TPG. The maximum thermal stress is located near the edge of TCA layer with the von Mises stress value of 4.02 MPa and the shear stress value of 1.66 MPa. The reasonable adjustment of physical-mechanical properties including thermal conductivity, thermal expansion, Young,s modulus and the thickness of TCA layer, Al plate and TPG are beneficial for reducing the temperature of the top surface of the upper skin and their effects on the reduction of thermal structural response in some ways. These findings will highlight the structural optimization of TPG/Al radiator for future application.

  14. Advanced Ceramics for Use as Fuel Element Materials in Nuclear Thermal Propulsion Systems

    Science.gov (United States)

    Valentine, Peter G.; Allen, Lee R.; Shapiro, Alan P.

    2012-01-01

    With the recent start (October 2011) of the joint National Aeronautics and Space Administration (NASA) and Department of Energy (DOE) Advanced Exploration Systems (AES) Nuclear Cryogenic Propulsion Stage (NCPS) Program, there is renewed interest in developing advanced ceramics for use as fuel element materials in nuclear thermal propulsion (NTP) systems. Three classes of fuel element materials are being considered under the NCPS Program: (a) graphite composites - consisting of coated graphite elements containing uranium carbide (or mixed carbide), (b) cermets (ceramic/metallic composites) - consisting of refractory metal elements containing uranium oxide, and (c) advanced carbides consisting of ceramic elements fabricated from uranium carbide and one or more refractory metal carbides [1]. The current development effort aims to advance the technology originally developed and demonstrated under Project Rover (1955-1973) for the NERVA (Nuclear Engine for Rocket Vehicle Application) [2].

  15. Analysis of Sensory/Active Piezoelectric Composite Structures in Thermal Environments

    Science.gov (United States)

    Lee, Ho-Jun; Saravanos, Dimitris A.

    1996-01-01

    Although there has been extensive development of analytical methods for modeling the behavior of piezoelectric structures, only a limited amount of research has been performed concerning the implications of thermal effects on both the active and sensory response of smart structures. Thermal effects become important when the piezoelectric structure has to operate in either extremely hot or cold temperature environments. Consequently, the purpose of this paper is to extend the previously developed discrete layer formulation of Saravanos and Heyliger to account for the coupled mechanical, electrical, and thermal response in modern smart composite beams. The mechanics accounts for thermal effects which may arise in the elastic and piezoelectric media at the material level through the constitutive equations. The displacements, electric potentials, and temperatures are introduced as state variables, allowing them to be modeled as variable fields through the laminate thickness. This unified representation leads to an inherent capability to model both the active compensation of thermal distortions in smart structures and the resultant sensory voltage when thermal loads are applied. The corresponding finite element formulation is developed and numerical results demonstrate the ability to model both the active and sensory modes of composite beams with heterogeneous plies with attached piezoelectric layers under thermal loadings.

  16. The application of thermal methods for determining chemical composition of carbonaceous aerosols: a review.

    Science.gov (United States)

    Chow, Judith C; Yu, Jian Zhen; Watson, John G; Ho, Steven Sai Hang; Bohannan, Theresa L; Hays, Michael D; Fung, Kochy K

    2007-09-01

    Thermal methods of various forms have been used to quantify carbonaceous materials. Thermal/optical carbon analysis provides measurements of organic and elemental carbon concentrations as well as fractions evolving at specific temperatures in ambient and source aerosols. Detection of thermally desorbed organic compounds with thermal desorption-gas chromatography/mass spectrometry (TD-GC/MS) identifies and quantifies over 100 individual organic compounds in particulate matter (PM) samples. The resulting mass spectra contain information that is consistent among, but different between, source emissions even in the absence of association with specific organic compounds. TD-GC/MS is a demonstrated alternative to solvent extraction for many organic compounds and can be applied to samples from existing networks. It is amenable to field-deployable instruments capable of measuring organic aerosol composition in near real-time. In this review, thermal stability of organic compounds is related to chemical structures, providing a basis for understanding thermochemical properties of carbonaceous aerosols. Recent advances in thermal methods applied to determine aerosol chemical compositions are summarized and their potential for uncovering aerosol chemistry are evaluated. Current limitations and future research needs of the thermal methods are included.

  17. Thermal conductivity of bulk boron nitride nanotube sheets and their epoxy-impregnated composites

    Energy Technology Data Exchange (ETDEWEB)

    Jakubinek, Michael B.; Kim, Keun Su; Simard, Benoit [Security and Disruptive Technologies, Division of Emerging Technologies, National Research Council Canada, Ottawa, ON (Canada); Niven, John F. [Department of Physics and Atmospheric Science, Dalhousie University, Halifax, NS (Canada); Johnson, Michel B. [Institute for Research in Materials, Dalhousie University, Halifax, NS (Canada); Ashrafi, Behnam [Aerospace, Division of Engineering, National Research Council Canada, Montreal, QC (Canada); White, Mary Anne [Department of Physics and Atmospheric Science, Dalhousie University, Halifax, NS (Canada); Institute for Research in Materials, Dalhousie University, Halifax, NS (Canada); Department of Chemistry, Dalhousie University, Halifax, NS (Canada)

    2016-08-15

    The thermal conductivity of bulk, self-supporting boron nitride nanotube (BNNT) sheets composed of nominally 100% BNNTs oriented randomly in-plane was measured by a steady-state, parallel thermal conductance method. The sheets were either collected directly during synthesis or produced by dispersion and filtration. Differences between the effective thermal conductivities of filtration-produced BNNT buckypaper (∝1.5 W m{sup -1} K{sup -1}) and lower-density as-synthesized sheets (∝0.75 W m{sup -1} K{sup -1}), which are both porous materials, were primarily due to their density. The measured results indicate similar thermal conductivity, in the range of 7-12 W m{sup -1} K{sup -1}, for the BNNT network in these sheets. High BNNT-content composites (∝30 wt.% BNNTs) produced by epoxy impregnation of the porous BNNT network gave 2-3 W m{sup -1} K{sup -1}, more than 10 x the baseline epoxy. The combination of manufacturability, thermal conductivity, and electrical insulation offers exciting potential for electrically insulating, thermally conductive coatings and packaging. Thermal conductivity of free-standing BNNT buckypaper, buckypaper composites, and related materials at room temperature. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  18. Thermal Stability and Flammability of Styrene-Butadiene Rubber-Based (SBR) Ceramifiable Composites

    OpenAIRE

    Rafał Anyszka; Dariusz M. Bieliński; Zbigniew Pędzich; Przemysław Rybiński; Mateusz Imiela; Mariusz Siciński; Magdalena Zarzecka-Napierała; Tomasz Gozdek; Paweł Rutkowski

    2016-01-01

    Ceramifiable styrene-butadiene (SBR)-based composites containing low-softening-point-temperature glassy frit promoting ceramification, precipitated silica, one of four thermally stable refractory fillers (halloysite, calcined kaolin, mica or wollastonite) and a sulfur-based curing system were prepared. Kinetics of vulcanization and basic mechanical properties were analyzed and added as Supplementary Materials. Combustibility of the composites was measured by means of cone calorimetry. Their t...

  19. Thermal Stress Analysis of Laminated Composite Plates using Shear Flexible Element

    Directory of Open Access Journals (Sweden)

    M. Ganapathi

    1996-01-01

    Full Text Available Using degree Centigrade shear flexible QUAD-9 plate element, stresses and deflections in composite laminated plates due to thermal loads analysed. A formulation based on first order shear deformation theory has been employed for the analysis. The effects of various parameters, such as ply-angle, number of layers, thickness and aspect ratios on stresses and deflections are brought out. The present formulation is being extended for studying composite shell structures.

  20. Preparation and electrical properties of dense micro-cermets made of nickel ferrite and metallic copper

    Science.gov (United States)

    Baco-Carles, Valérie; Pasquet, Isabelle; Laurent, Véronique; Gabriel, Armand; Tailhades, Philippe

    2009-08-01

    Dense micro-cermets made of nickel ferrites and copper micrometric particles were obtained from partial reduction under hydrogenated atmosphere at 350 °C of mixed copper nickel ferrites, and sintering in nitrogen at 980 °C. The small copper particles are homogeneous in size and well dispersed in the spinel oxide matrix. No exudation of copper metal was observed after sintering. The micro-cermets prepared are semi-conducting materials with electrical conductivity lying from 44 to 130 S/cm at 980 °C. Their overall characteristics make them interesting for inert anodes dedicated to aluminium electrolysis in melted cryolite.

  1. Composition dependent thermal annealing behaviour of ion tracks in apatite

    Energy Technology Data Exchange (ETDEWEB)

    Nadzri, A., E-mail: allina.nadzri@anu.edu.au [Department of Electronic Materials Engineering, Research School of Physics and Engineering, Australian National University, Canberra, ACT 2601 (Australia); Schauries, D.; Mota-Santiago, P.; Muradoglu, S. [Department of Electronic Materials Engineering, Research School of Physics and Engineering, Australian National University, Canberra, ACT 2601 (Australia); Trautmann, C. [GSI Helmholtz Centre for Heavy Ion Research, Planckstrasse 1, 64291 Darmstadt (Germany); Technische Universität Darmstadt, 64287 Darmstadt (Germany); Gleadow, A.J.W. [School of Earth Science, University of Melbourne, Melbourne, VIC 3010 (Australia); Hawley, A. [Australian Synchrotron, 800 Blackburn Road, Clayton, VIC 3168 (Australia); Kluth, P. [Department of Electronic Materials Engineering, Research School of Physics and Engineering, Australian National University, Canberra, ACT 2601 (Australia)

    2016-07-15

    Natural apatite samples with different F/Cl content from a variety of geological locations (Durango, Mexico; Mud Tank, Australia; and Snarum, Norway) were irradiated with swift heavy ions to simulate fission tracks. The annealing kinetics of the resulting ion tracks was investigated using synchrotron-based small-angle X-ray scattering (SAXS) combined with ex situ annealing. The activation energies for track recrystallization were extracted and consistent with previous studies using track-etching, tracks in the chlorine-rich Snarum apatite are more resistant to annealing than in the other compositions.

  2. Thermal recycling and re-manufacturing of glass fibre thermosetting composites

    DEFF Research Database (Denmark)

    Fraisse, Anthony; Beauson, Justine; Brøndsted, Povl

    2016-01-01

    The impact of using thermally recycled glass fibre in re-manufactured composites was investigated. A unidirectional glass fibre thermosetting composite laminate was manufactured. The matrix in one part of the laminate was burnt off to recover the glass fibres. These recycled glass fibres were used...... to manufacture a new composite laminate with the same fibre architecture as the pristine one. The fibres, the matrix and the composite laminates were thoroughly characterised and analysed. The results show that good materials quality was obtained for both laminates. A difference in fibre packing behaviour...... was observed in the composites with the pristine and the recycled fibres, which lead to a lower fibre volume fraction in the latter one. The Young's modulus of the composites was not changed by the recycling process, if the lower fibre volume fraction is taken into account. However, a marked drop...

  3. Preparation, Mechanical and Thermal Properties of Cement Board with Expanded Perlite Based Composite Phase Change Material for Improving Buildings Thermal Behavior

    Directory of Open Access Journals (Sweden)

    Rongda Ye

    2015-11-01

    Full Text Available Here we demonstrate the mechanical properties, thermal conductivity, and thermal energy storage performance of construction elements made of cement and form-stable PCM-Rubitherm® RT 28 HC (RT28/expanded perlite (EP composite phase change materials (PCMs. The composite PCMs were prepared by adsorbing RT28 into the pores of EP, in which the mass fraction of RT28 should be limited to be no more than 40 wt %. The adsorbed RT28 is observed to be uniformly confined into the pores of EP. The phase change temperatures of the RT28/EP composite PCMs are very close to that of the pure RT28. The apparent density and compression strength of the composite cubes increase linearly with the mass fraction of RT28. Compared with the thermal conductivity of the boards composed of cement and EP, the thermal conductivities of the composite boards containing RT28 increase by 15%–35% with the mass fraction increasing of RT28. The cubic test rooms that consist of six boards were built to evaluate the thermal energy storage performance, it is found that the maximum temperature different between the outside surface of the top board with the indoor temperature using the composite boards is 13.3 °C higher than that of the boards containing no RT28. The thermal mass increase of the built environment due to the application of composite boards can contribute to improving the indoor thermal comfort and reducing the energy consumption in the buildings.

  4. Experimental Investigation of Mechanical and Thermal properties of sisal fibre reinforced composite and effect of sic filler material

    Science.gov (United States)

    Surya Teja, Malla; Ramana, M. V.; Sriramulu, D.; Rao, C. J.

    2016-09-01

    With a view of exploring the potential use of natural recourses, we made an attempt to fabricate sisal fibre polymer composites by hand lay-up method. Natural fiber composites are renewable, cheap and biodegradable. Their easy availability, lower density, higher specific properties, lower cost, satisfactory mechanical and thermal properties, non-corrosive nature, makes them an attractive ecological alternative to glass, carbon or other man-made synthetic fibers. In this work, the effect of SiC on mechanical and thermal properties of natural sisal fiber composites are investigated. The composite has been made with and without SiC incorporating natural sisal fiber with polyester as bonding material. The experimental outcomes exhibited that the tensile strength of composite with 10%SiC 2.53 times greater than that of composite without SiC. The impact strength of composite with 10% SiC is 1.73 times greater than that of composite without SiC plain polyester. Thermal properties studied include thermal conductivity, specific heat capacity, thermal diffusivity, thermal degradation and stability. Three different samples with 0%, 5%, 10% SiC powder are considered. With the addition of SiC filler powder, thermal conductivity increases, specific heat capacity gradually increases then decreases, thermal diffusivity increases and thermal stability improves with Sic powder.

  5. Thermal cycling effects on adhesion of resin-bovine enamel junction among different composite resins.

    Science.gov (United States)

    Chen, Wen-Cheng; Ko, Chia-Ling; Wu, Hui-Yu; Lai, Pei-Ling; Shih, Chi-Jen

    2014-10-01

    Thermal cycling is used to mimic the changes in oral cavity temperature experienced by composite resins when used clinically. The purpose of this study is to assess the thermal cycling effects of in-house produced composite resin on bonding strength. The dicalcium phosphate anhydrous filler surfaces are modified using nanocrystals and silanization (w/NP/Si). The resin is compared with commercially available composite resins Filtek Z250, Z350, and glass ionomer restorative material GIC Fuji-II LC (control). Different composite resins were filled into the dental enamel of bovine teeth. The bond force and resin-enamel junction graphical structures of the samples were determined after thermal cycling between 5 and 55°C in deionized water for 600 cycles. After thermal cycling, the w/NP/Si 30wt%, 50wt% and Filtek Z250, Z350 groups showed higher shear forces than glass ionomer GIC, and w/NP/Si 50wt% had the highest shear force. Through SEM observations, more of the fillings with w/NP/Si 30wt% and w/NP/Si 50wt% groups flowed into the enamel tubule, forming closed tubules with the composite resins. The push-out force is proportional to the resin flow depth and uniformity. The push-out tubule pore and resin shear pattern is the most uniform and consistent in the w/NP/Si 50wt% group. Accordingly, this developed composite resin maintains great mechanical properties after thermal cycling. Thus, it has the potential to be used in a clinical setting when restoring non-carious cervical lesions. Copyright © 2014 Elsevier Ltd. All rights reserved.

  6. Fabrication and properties of polyimide composites filled with zirconium tungsten phosphate of negative thermal expansion

    Energy Technology Data Exchange (ETDEWEB)

    Shi, XinWei, E-mail: Shixw@zzu.edu.cn [School of Physical Science & Engineering, Zhengzhou University, 100th Science Road, Zhengzhou 450001 (China); Lian, Hong; Yan, XiaoSheng; Qi, Ruiqiong; Yao, Ning [School of Physical Science & Engineering, Zhengzhou University, 100th Science Road, Zhengzhou 450001 (China); Li, Tao [Department of Technology & Physics, Zhengzhou University of Lightindustry, 5th Dongfeng Road, Zhengzhou 450002 (China)

    2016-08-15

    Negative thermal expansion Zr{sub 2}WP{sub 2}O{sub 12} (ZWP) powder prepared by hydrothermal method was used as fillers to tailor the thermal expansion coefficient (TEC) of the polyimide (PI)-based composites. A series of PI-based composites containing different loading (0–40 wt% or 0–19.6 vol%) of ZWP powder were fabricated by the in-situ polymerization technique. Their structures and properties were characterized by Scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR), Impedance meter, Thermal mechanical analysis (TMA) and Thermogravimetric analysis (TGA). The additions of ZWP steadily reduced the TEC of the PI matrix at all loadings studied. A 40 wt% (19.6 vol%) ZWP loading gives a 32.5% (about 15 × 10{sup −6}/K) reduction of TEC. The thermal stability of the ZWP/PI composites can be enhanced with the increment of ZWP powder. The independence of the dielectric constant on frequency is improved by introduction of ZWP particles to PIs. The dielectric loss displays good stability, which indicates that the ZWP/PI composites show potential applications in microelectronic and aerospace industries. - Graphical abstract: With increasing of ZWP in the composites, the CTEs of the ZWP/PI were reduced. A 40 wt% (19.6 vol%) ZWP loading gives a 32.5% (about 15 × 10{sup −6}/K) reduction of CTE of the composite. - Highlights: • Zr{sub 2}P{sub 2}WO{sub 12} was firstly used as filler to tune the TEC of polyimides. • The TECs of polyimides were reduced by introduction of Zr{sub 2}P{sub 2}WO{sub 12} powders. • Polyimides with reduced TECs have favorable thermal and dielectric properties.

  7. Phase composition and residual stresses in thermal barrier coatings

    Science.gov (United States)

    Lozovan, A. A.; Betsofen, S. Ya; Ashmarin, A. A.; Ryabenko, B. V.; Ivanova, S. V.

    2016-07-01

    X-ray study of the phase composition and residual stresses distribution in two-layer APS coatings showed that the ceramic layer consists of t-ZrO2 phase with tetragonal lattice and the metal underlayer γ-solid solution based on nickel. In the transition zone thickness of ∼ 100 pm as the distance from the surface was revealed a gradual transition from t-ZrO2 to γ-solid solution. Increase in the specific volume of the metal underlayer resulting TGO growing leads to the formation of this layer high compressive stresses up to 600 MPa. In this case, the ceramic layer contains tensile stress up to 200 MPa.

  8. Thermal properties of composite two-layer systems with a fractal inclusion structure

    Science.gov (United States)

    Reyes-Salgado, J. J.; Dossetti, V.; Bonilla-Capilla, B.; Carrillo, J. L.

    2015-01-01

    In this work, we study the thermal transport properties of platelike composite two-layer samples made of polyester resin and magnetite inclusions. By means of photoacoustic spectroscopy and thermal relaxation, their effective thermal diffusivity and conductivity were experimentally measured. The composite layers were prepared under the action of a static magnetic field, resulting in anisotropic (fractal) inclusion structures with the formation of chain-like magnetite aggregates parallel to the faces of the layers. In one kind of the bilayers, a composite layer was formed on top of a resin layer while their relative thickness was varied. These samples can be described by known models. In contrast, bilayers with the same concentration of inclusions and the same thickness on both sides, where only the angle between their inclusion structures was systematically varied, show a nontrivial behaviour of their thermal conductivity as a function of this angle. Through a multifractal and lacunarity analysis, we explain the observed thermal response in terms of the complexity of the interface between the layers.

  9. Finite Element Analysis of Interfacial Debonding in Copper/Diamond Composites for Thermal Management Applications.

    Science.gov (United States)

    Zain-Ul-Abdein, Muhammad; Ijaz, Hassan; Saleem, Waqas; Raza, Kabeer; Mahfouz, Abdullah Salmeen Bin; Mabrouki, Tarek

    2017-07-02

    Copper/diamond (Cu/D) composites are famous in thermal management applications for their high thermal conductivity values. They, however, offer some interface related problems like high thermal boundary resistance and excessive debonding. This paper investigates interfacial debonding in Cu/D composites subjected to steady-state and transient thermal cyclic loading. A micro-scale finite element (FE) model was developed from a SEM image of the Cu/20 vol % D composite sample. Several test cases were assumed with respect to the direction of heat flow and the boundary interactions between Cu/uncoated diamonds and Cu/Cr-coated diamonds. It was observed that the debonding behavior varied as a result of the differences in the coefficients of thermal expansions (CTEs) among Cu, diamond, and Cr. Moreover, the separation of interfaces had a direct influence upon the equivalent stress state of the Cu-matrix, since diamond particles only deformed elastically. It was revealed through a fully coupled thermo-mechanical FE analysis that repeated heating and cooling cycles resulted in an extremely high stress state within the Cu-matrix along the diamond interface. Since these stresses lead to interfacial debonding, their computation through numerical means may help in determining the service life of heat sinks for a given application beforehand.

  10. Thermal Expansion and Swelling of Cured Epoxy Resin Used in Graphite/Epoxy Composite

    Science.gov (United States)

    Adamson, M. J.

    1979-01-01

    The thermal expansion and swelling of resin material as influenced by variations in temperature during moisture absorption is discussed. Comparison measurements using composites constructed of graphite fibers and each of two epoxy resin matrices are included. Polymer theory relative to these findings is discussed and modifications are proposed.

  11. Thermal energy transfer by plasmon-resonant composite nanoparticles at pulse laser irradiation.

    Science.gov (United States)

    Avetisyan, Yuri A; Yakunin, Alexander N; Tuchin, Valery V

    2012-04-01

    Heating of composite plasmon-resonant nanoparticles (spherical gold nanoshells) under pulse laser illumination is considered. The numerical solution of the time-dependent heat conduction equation accounting for spatial inhomogeneities of absorbed laser radiation is performed. Important features of temperature kinetics and thermal flux inside nanoparticles are analyzed. Possible applications of the observed effects in nanotechnology and medicine are discussed.

  12. Offline thermal-desorption proton-transfer-reaction mass spectrometry to study composition of organic aerosol

    NARCIS (Netherlands)

    Timkovsky, J.; Dusek, U.; Henzing, J. S.; Kuipers, T. L.; Röckmann, T.; Holzinger, R.

    2015-01-01

    We present a novel approach to study the organic composition of aerosol filter samples using thermal-desorption proton-transfer-reaction mass spectrometry (TD-PTR-MS) in the laboratory. The method is tested and validated based on the comparison with in situ TD-PTR-MS measurements. In general, we obs

  13. Composition and crystallinity of silicon nanoparticles synthesised by hot wire thermal catalytic pyrolysis at different pressures

    CSIR Research Space (South Africa)

    Scriba, MR

    2009-04-01

    Full Text Available The effect of pressure on the structure and composition of silicon nanoparticles synthesized by hot wire thermal catalytic pyrolysis (HW-TCP) of pure silane has been investigated. Light brown powders were produced at silane pressures of 10 and 50...

  14. Gas storage cylinder formed from a composition containing thermally exfoliated graphite

    Science.gov (United States)

    Prud'Homme, Robert K. (Inventor); Aksay, Ilhan A. (Inventor)

    2012-01-01

    A gas storage cylinder or gas storage cylinder liner, formed from a polymer composite, containing at least one polymer and a modified graphite oxide material, which is a thermally exfoliated graphite oxide with a surface area of from about 300 m(exp 2)/g to 2600 m(exp 2)2/g.

  15. Composite Nonwovens Made of Cotton and Other Plant Fibers: Mechanical and Thermal Characterization

    Science.gov (United States)

    Composite nonwoven samples have been prepared from blends of fibers containing cotton and other fibers, such as bagasse, kenaf or ramie. The nonwoven structure has been stabilized with synthetic or bioderived polymers. Mechanical and thermal characteristics of nonwovens (tensile strength, modulus an...

  16. Advanced modeling of thermal NDT problems: from buried landmines to defects in composites

    Science.gov (United States)

    Vavilov, Vladimir P.; Burleigh, Douglas D.; Klimov, Alexey G.

    2002-03-01

    Advanced thermal models that can be used in the detection of buried landmines and the TNDT (thermographic nondestructive testing) of composites are discussed. The interdependence between surface temperature signals and various complex parameters, such as surface and volumetric moisture, the shape of a heat pulse, material anisotropy, etc., is demonstrated.

  17. Structure and Thermal Properties of Polymer Composites from Infiltrated Aligned Multiwall Carbon Nanotubes and Fibers

    Science.gov (United States)

    Ivanov, Ilia; Puretzky, A. A.; Eres, G.; Lance, M. J.; Jesse, S.; Geohegan, David

    2004-03-01

    Structural and thermal properties measurements were performed for millimeters-long, vertically aligned multiwall carbon nanotubes (VA-MWNTs) and their polymer composites. As-grown bundles of VA-MWNTs were tested on an Instron universal testing machine for breaking load and elongation, in order to understand and test their continuity. Polymer composites were obtained by infiltrating VA-MWNT arrays with aminoepoxy resin, preserving their alignment. The thermal properties of these composites were tested using a Xenon flash lamp thermal diffusivity system. Aligned VA-MWNT in aminoepoxy at less than 2 wt. higher thermal diffusivities than randomly-oriented CNT fibers at loadings of 40 wt.improvements by a factor of 20 compared to the pure polymer. Similar measurements on continuous pure carbon nanotube fibers (using single and multi wall nanotubes) and their polymer composites will also be discussed. This research was sponsored by NASA-Langley Research Center, DARPA, the U.S. Department of Energy under contract DE-AC05-00OR22725 with the Oak Ridge National Laboratory, managed by UT-Battelle, LLC , and the Laboratory-Directed Research and Development Program at ORNL.

  18. Unusual thermal conduction characteristics of phase change composites with single-walled carbon nanotube inclusion

    Science.gov (United States)

    Harish, Sivasankaran; Ishikawa, Kei; Chiashi, Shohei; Shiomi, Junichiro; Maruyama, Shigeo

    2013-03-01

    Thermal energy storage using phase transition materials is often employed in many engineering applications. However, the low thermal conductivity of such materials inhibits its use for large scale applications. Recently, Zheng et al. [Nature Comm. 2011] demonstrated an efficient technique using graphite suspensions to tune the thermal and electrical conductivity using temperature regulation. In this work, we report large contrasts in thermal conductivity enhancement of nano composites with single walled carbon nanotube (SWCNT) inclusions using first order phase transition process. SWCNTs synthesized by alcohol CVD were dispersed in n-octadecane by tip-sonication with sodium deoxycholate as the surfactant. Thermal conductivity measurements were carried out with transient hot-wire system [Mater. Express 2012]. Thermal conductivity enhancement in the liquid state was found to be nominal and is consistent with the predictions of Maxwell- Garnett type effective medium theory. However, in the frozen state nearly a 2.5 fold increase in thermal conductivity was observed. Similar temperature dependent thermal conductivity contrast was observed when exfoliated graphite nanoplatelets were used as the inclusions. Financial support from Grant-in-Aid for Scientific Research (22226006 and 19054003), Monbukagakusho Scholarship, Global Center of Excellence for Mechanical Systems Innovation

  19. Full-field characterization of thermal diffusivity in continuous- fiber ceramic composite materials and components

    Energy Technology Data Exchange (ETDEWEB)

    Steckenrider, J.S.; Ellingson, W.A. [Argonne National Lab., IL (United States); Rothermel, S.A. [South Dakota State Univ., Brookings, SD (United States)

    1995-05-01

    Continuous-fiber ceramic matrix composites (CFCCs) are currently being developed for various high-temperature applications, including use in advanced heat engines. Among the material classes of interest for such applications are silicon carbide (SiC)-fiber-reinforced SiC (SiC{sub (f)}/SiC), SiC-fiber-reinforced silicon nitride (SiC {sub (f)}/Si{sub 3}N{sub 4}), aluminum oxide (Al{sub 2}O{sub 3})-fiber-reinforced Al{sub 2}O{sub 3} (Al{sub 2}O{sub 3}{sub (f)}/Al{sub 2}O{sub 3}), and others. In such composites, the condition of the interfaces (between the fibers and matrix) are critical to the mechanical and thermal behavior of the component (as are conventional mechanical defects such as cracks, porosity, etc.). For example, oxidation of this interface (especially on carbon coated fibers) can seriously degrade both mechanical and thermal properties. Furthermore, thermal shock damage can degrade the matrix through extensive crack generation. A nondestructive evaluation method that could be used to assess interface condition, thermal shock damage, and to detect other ``defects`` would thus be very beneficial, especially if applicable to full-scale components. One method under development uses infrared thermal imaging to provide ``single-shot`` full-field assessment of the distribution of thermal properties in large components by measuring thermal diffusivity. By applying digital image filtering, interpolation, and least-squares-estimation techniques for noise reduction, we can achieve acquisition and analysis times of minutes or less with submillimeter spatial resolution. The system developed at Argonne has been used to examine the effects of thermal shock, oxidation treatment, density variations, and variations in oxidation resistant coatings in a full array of test specimens. Subscale CFCC components with nonplanar geometries have also been studied for manufacturing-induced variations in thermal properties.

  20. Thermal shock resistance of ceramic fibre composites characterized by non-destructive methods

    Directory of Open Access Journals (Sweden)

    M. Dimitrijević

    2008-12-01

    Full Text Available Alumina based ceramic fibres and alumina based ceramic were used to produce composite material. Behaviour of composite ceramics after thermal shock treatments was investigated. Thermal shock of the samples was evaluated using water quench test. Surface deterioration level of samples was monitored by image analysis before and after a number of quenching cycles. Ultrasonic measurements were done on samples after quench tests. Dynamic Young modulus of elasticity and strength degradation were calculated using measured values of ultrasonic velocities. Strengths deterioration was calculated using the non-destructive measurements and correlated to degradation of surface area and number of quenches. The addition of small amount of ceramic fibres improves the strengths and diminishes the loss of mechanical properties of samples during thermal shock experiments.

  1. Evaluation of novel Ti-doped 3D carbon-carbon composites under transient thermal loads

    Energy Technology Data Exchange (ETDEWEB)

    Centeno, A. [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080-Oviedo (Spain); Blanco, C., E-mail: clara@incar.csic.e [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080-Oviedo (Spain); Santamaria, R.; Granda, M.; Menendez, R. [Instituto Nacional del Carbon (CSIC), Apdo. 73, 33080-Oviedo (Spain); Pintsuk, G.; Linke, J. [Forschungszentrum Juelich GmbH, EURATOM Association, 52425-Juelich (Germany)

    2010-08-15

    3D Ti-doped and undoped carbon-carbon composites (CFCs) were exposed to transient thermal loads to simulate plasma disruptions, in the electron beam test facility JUDITH at different power densities and multiple shots in order to study the evolution in the behavior of the material. The thermal shock response of the undoped and Ti-doped materials was compared in order to study the influence of titanium carbide as dopant. The erosion itself is driven during the first shots by macroscopic erosion (brittle destruction), which is a result of thermally induced stresses. With increasing number of shots, no more brittle destruction is observed and the main erosion mechanism is sublimation due to local overheating. This is also confirmed by the decrease of the erosion rate with increasing the number of shots. The pitch fibers are hardly affected by the applied heat loads and they show almost no erosion, especially in the Ti-doped composite.

  2. High Thermal Conductivity Polymer Matrix Composites (PMC) for Advanced Space Radiators

    Science.gov (United States)

    Shin, E. Eugene; Bowman, Cheryl; Beach, Duane

    2007-01-01

    High temperature polymer matrix composites (PMC) reinforced with high thermal conductivity (approx. 1000 W/mK) pitch-based carbon fibers are evaluated for a facesheet/fin structure of large space radiator systems. Significant weight reductions along with improved thermal performance, structural integrity and space durability toward its metallic counterparts were envisioned. Candidate commercial resin systems including Cyanate Esters, BMIs, and polyimide were selected based on thermal capabilities and processability. PMC laminates were designed to match the thermal expansion coefficient of various metal heat pipes or tubes. Large, but thin composite panels were successfully fabricated after optimizing cure conditions. Space durability of PMC with potential degradation mechanisms was assessed by simulated thermal aging tests in high vacuum, 1-3 x 10(exp -6) torr, at three temperatures, 227 C, 277 C, and 316 C for up to one year. Nanocomposites with vapor-grown carbon nano-fibers and exfoliated graphite flakes were attempted to improve thermal conductivity (TC) and microcracking resistance. Good quality nanocomposites were fabricated and evaluated for TC and durability including radiation resistance. TC was measured in both in-plan and thru-the-thickness directions, and the effects of microcracks on TC are also being evaluated. This paper will discuss the systematic experimental approaches, various performance-durability evaluations, and current subcomponent design and fabrication/manufacturing efforts.

  3. New evaluation method for the dispersion and morphology of composites and blends by thermal conductivity

    Science.gov (United States)

    Okamoto, Shoji

    2000-11-01

    Geometry, such as dispersion state of the filler, and morphology, such as continuity of the components, in polymeric composites and blends have been evaluated from their thermal conductivity. New theoretical equations for describing the thermal conductivity of two-phase materials in terms of the volume fractions and thermal conductivity of the constituting materials have been proposed and applied to the various heterogeneous materials. A new parameter in the equation represents the geometry and morphology of heterogeneous materials and is determined by fitting the calculated values to the experimental data. The determined parameter is utilized for the three dimensional evaluation of the heterogeneous materials. A short carbon fiber filled polyethylene is investigated and the dispersion, orientation, and packing states of the carbon fiber are discussed from the thermal conductivity of the filled polymers. In spite of the thermal anisotropy of the carbon fiber, the new equation is applicable to this composite system. The upper limit of the thermal conductivity for this composite system is determined by the new equation. The analysis suggests that the loosest packing state of this composite system is three dimensional random packing. It is concluded that the short carbon fibers have some orientation in most samples. Semicrystalline polymers are also investigated by applying the new equations. Semi-crystalline polymers are considered to be two-phase materials consisting of crystalline and amorphous phases. The continuous-discontinuous phase inversion of the crystalline phase is one of the important topics of the arguments. The morphology of polyethylene(PE)/polystyrene(PS) blends is rigorously investigated. The crystallinity of the PE is evaluated as a function of the PS content. The new equations are successfully applied to the polymer blends and the three dimensional morphology of the PE/PS blends is evaluated. It is revealed that the new equations can determine the

  4. Pressureless infiltration processing and thermal properties of SiCp/Al composites with high SiC particle content

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xian-liang; ZOU Ai-hua; HUA Xiao-zhen; ZHANG Jian-yun; RAO You-hai

    2006-01-01

    SiCp/1060A1, SiCp/ZL101, SiCp/ZL102 composites with SiCp volume fraction of 55% were fabricated by pressureless infiltration. The microstructure was examined and thermal properties were characterized for SiCp/Al composites. The results show that the composites are dense and macroscopically homogeneous. With the increase of temperature, the mean linear coefficient of thermal expansion(CTE) at 25-200 ℃ of the composites increases and ranges from 7.23×10-6 to 10.4×10-6 K-1, but thermal conductivity declines gradually at the same time. With the increase of Si content in the Al matrix, CTE of the composites declines and thermal conductivity also declines but not linearly, when Si content is up to 7%, the average thermal conductivity is 140.4 W/(m.K), which is close to that of the SiCp/1060Al composite (144.6 W/(m.K)). While Si content is 11.7%, the average thermal CTE and improving thermal conductivity of the composites. Compared with conventional thermal management materials, SiCp/Al composites are potential candidate materials for advanced electronic packaging due to their tailorable thermo-physical properties.

  5. Unsaturated polyester/expanded polystyrene composite : thermal characteristics and flame retardancy effects

    Science.gov (United States)

    Mohamed, R.; Syed Mustafa, S. A.; Norizan, Mohd N.; Amerudin, L. S.

    2017-07-01

    Panels for energy efficient buildings has to meet certain requirements such as low thermal conductivity and inherent flame retardancy characteristics, before being eligible for buildings and construction applications. Expanded Polystyrene (EPS) as waste material had been incorporated as filler in Unsaturated Polyester Resin (UPR) composites. The composite are fabricated as flat panel window or glazing to replace glass. In this study, different EPS content incorporated was found to affect flammability and thermal characteristics. Core additives such as Flame Retardant (FR) and Antioxidant (AO) were added to the composite for imparting flame retardancy and prevent aging of the composite. The result obtained via the comparison of the various composite systems studied had revealed that organic and metal oxide flame retardant (FR) additives imparts higher flame retardancy levels than others, but each type of additives had interacted with the polymeric matrixes differently. The thermal conductivity, k value, as measured from a handheld thermal probe had showed a minimum of ~0.124 W/m.K for the 1%wt zinc oxide sample, while the highest k value of ~0.280 W/m.K was exhibited by the 2%wt tin oxide sample. The first 1%wt of either metal oxide FR initially decreases both the thermal conductivity, k value; and volumetric specific heat, Cp,v of the samples. At 2%wt, increases in k value were obtained. The flammability was reduced with the use of organic Phosphate Ester FR, which had reduced the flame speed to about 37.1% of the original flame speed. With the equivalent mixture of all three organic FR system, the flammability reduced less than 30%, while the metal oxide FR additive doesn't reduces the flammability.

  6. Tensile properties of SiC/aluminum filamentary composites - Thermal degradation effects

    Science.gov (United States)

    Skinner, A.; Koczak, M. J.; Lawley, A.

    1982-01-01

    Aluminium metal matrix composites with a low cost fiber, e.g. SiC, provide for an attractive combination of high elastic modulus and longitudinal strengths coupled with a low density. SiC (volume fraction 0.55)-aluminum (6061) systems have been studied in order to optimize fiber composite strength and processing parameters. A comparison of two SiC/aluminum composites produced by AVCO and DWA is provided. Fiber properties are shown to alter composite tensile properties and fracture morphology. The room temperature tensile strengths appear to be insensitive to thermal exposures at 500 C up to 150 h. The elastic modulus of the composites also appears to be stable up to 400 C, however variations in the loss modulus are apparent. The fracture morphology reflects the quality of the interfacial bond, fiber strengths and fiber processing.

  7. Synthesis, characterization, thermal and electrical properties of composite of polyaniline with cobaltmonoethanolamine complex

    Indian Academy of Sciences (India)

    Rehana Rasool; Kowsar Majid

    2014-08-01

    The present paper involves the synthesis of polyaniline (PANI) composite with cobaltmonoethanolamine [Co(mea)2(H2O)2Cl2] complex via in situ oxidative polymerization by ammonium persulphate. The complex has been synthesized by refluxing method. The composite has been subjected to UV–Visible spectra, FT–IR, X-ray diffraction, SEM and electrical conductivity characterization techniques. Thermal analysis has been done by using TG and DSC techniques. FT–IR absorption peaks confirm the insertion of complex in the backbone of PANI. SEM of the composite also supports its successful synthesis. The XRD of composite also shows crystalline structure hence, proving the successful synthesis of PANI. Thermal analysis shows enhanced thermal stability of polyaniline. In the present composite system, the polymerization of PANI with [Co(mea)2(H2O)2Cl2] complex causes strong interfacial interactions between PANI and [Co(mea)2(H2O)2Cl2] complex crystallites, also suggested by the FT–IR and XRD studies, thereby changing the molecular conformation of PANI from compact coil structure to an expanded coil-like structure. As a consequence, there is an enhancement in the conductivity of composite of PANI up to certain dopant concentration. The anticorrosive property of a coating of PANI/[Co(mea)2(H2O)2Cl2] composite on mild steel coupon in 3 M HNO3 was evaluated using weight loss measurement and compared with pure polyaniline coating. The said composite has shown anticorrosive property and can thus, act as a potent dopant for enhancing corrosion resistance of PANI coatings.

  8. Investigating the provenance of thermal groundwater using compositional multivariate statistical analysis: a hydrogeochemical study from Ireland

    Science.gov (United States)

    Blake, Sarah; Henry, Tiernan; Murray, John; Flood, Rory; Muller, Mark R.; Jones, Alan G.; Rath, Volker

    2016-04-01

    The geothermal energy of thermal groundwater is currently being exploited for district-scale heating in many locations world-wide. The chemical compositions of these thermal waters reflect the provenance and hydrothermal circulation patterns of the groundwater, which are controlled by recharge, rock type and geological structure. Exploring the provenance of these waters using multivariate statistical analysis (MSA) techniques increases our understanding of the hydrothermal circulation systems, and provides a reliable tool for assessing these resources. Hydrochemical data from thermal springs situated in the Carboniferous Dublin Basin in east-central Ireland were explored using MSA, including hierarchical cluster analysis (HCA) and principal component analysis (PCA), to investigate the source aquifers of the thermal groundwaters. To take into account the compositional nature of the hydrochemical data, compositional data analysis (CoDa) techniques were used to process the data prior to the MSA. The results of the MSA were examined alongside detailed time-lapse temperature measurements from several of the springs, and indicate the influence of three important hydrogeological processes on the hydrochemistry of the thermal waters: 1) increased salinity due to evaporite dissolution and increased water-rock-interaction; 2) dissolution of carbonates; and 3) dissolution of metal sulfides and oxides associated with mineral deposits. The use of MSA within the CoDa framework identified subtle temporal variations in the hydrochemistry of the thermal springs, which could not be identified with more traditional graphing methods (e.g., Piper diagrams), or with a standard statistical approach. The MSA was successful in distinguishing different geological settings and different annual behaviours within the group of springs. This study demonstrates the usefulness of the application of MSA within the CoDa framework in order to better understand the underlying controlling processes

  9. Mechanical, thermal, rheological and morphological behaviour of irradiated PP/HA composites

    Energy Technology Data Exchange (ETDEWEB)

    Ramirez, C. [Universidad de Oriente, Nucleo de Anzoategui, Escuela de Ingenieria y Ciencias Aplicadas, Depto de Ingenieria Quimica, Puerto la Cruz (Venezuela); Albano, C. [Centro de Quimica, Laboratorio de Polimeros, Instituto Venezolano de Investigaciones Cientificas (IVIC), Caracas 1020A (Venezuela) and Universidad Central de Venezuela, Facultad de Ingenieria, Escuela de Ingenieria Quimica, Caracas 1041A (Venezuela)]. E-mail: calbano@ivic.ve; Karam, A. [Centro de Quimica, Laboratorio de Polimeros, Instituto Venezolano de Investigaciones Cientificas (IVIC), Caracas 1020A (Venezuela)]. E-mail: akaram@quimica.ivic.ve; Dominguez, N. [Centro de Quimica, Laboratorio de Polimeros, Instituto Venezolano de Investigaciones Cientificas (IVIC), Caracas 1020A (Venezuela); Sanchez, Y. [Centro de Quimica, Laboratorio de Polimeros, Instituto Venezolano de Investigaciones Cientificas (IVIC), Caracas 1020A (Venezuela); Gonzalez, G. [Centro Tecnologico, Instituto Venezolano de Investigaciones Cientificas (IVIC), Caracas 1020A (Venezuela)

    2005-07-01

    Hydroxyapatite (HA) reinforced polypropylene (PP) composites are being developed as bone graft materials. In this research, the effect of {gamma} irradiation on mechanical, rheological, thermal and morphological behaviour of PP-HA composites was studied. The melt flow index of polymer increased markedly when it was exposed to radiation. This is indicative of chain scission reaction as the predominant process. During the tensile testing, the composites exhibited brittle behaviour, showing no fluency point. Elongation at break showed a tendency to decrease with the increase in radiation dose while stress at break did not show significant variation with radiation dose. High HA content (>20%) and radiation dose (25 kGy) had significant influence on thermal stability.

  10. Foam/Aerogel Composite Materials for Thermal and Acoustic Insulation and Cryogen Storage

    Science.gov (United States)

    Williams, Martha K. (Inventor); Smith, Trent M. (Inventor); Fesmire, James E. (Inventor); Weiser, Erik S. (Inventor); Sass, Jared P. (Inventor)

    2011-01-01

    The invention involves composite materials containing a polymer foam and an aerogel. The composite materials have improved thermal insulation ability, good acoustic insulation, and excellent physical mechanical properties. The composite materials can be used, for instance, for heat and acoustic insulation on aircraft, spacecraft, and maritime ships in place of currently used foam panels and other foam products. The materials of the invention can also be used in building construction with their combination of light weight, strength, elasticity, ability to be formed into desired shapes, and superior thermal and acoustic insulation power. The materials have also been found to have utility for storage of cryogens. A cryogenic liquid or gas, such as N.sub.2 or H.sub.2, adsorbs to the surfaces in aerogel particles. Thus, another embodiment of the invention provides a storage vessel for a cryogen.

  11. Fracture Toughness and Thermal Shock Properties of Calcium Aluminate Composite with Controlled Duplex Structure

    Institute of Scientific and Technical Information of China (English)

    W.J.Wei; H.J.Liaw

    2004-01-01

    This study used monocalcium aluminate (CaAl2O4,CA) for producing ceramic composites with duplex microstructures by hydration and gelation reactions of the aluminate, and compared the properties with those made by a die-pressing process of mixed powders. Densification of the composite was optimized. The microstructure of sintered bodies, the fracture strengths and toughness of the composites with and without thermal shocking was characterized by different techniques. Experimental results show that the green body with the addition of CA resulted glomerated platelets or uniform distribution of platy CA6 grains. The former, which appeared a duplex microstructure consisted of dense matrix and distributed clusters of CA6 platelets, performed an improvement on toughness and thermal shock resistance. Toughness mechanisms of samples with duplex microstructure are also investigated.

  12. Machine-able Yttria Stabilized Zirconia Composites for Thermal Insulation in Nuclear Reactors

    Science.gov (United States)

    Lo, J.; Zhang, R.; Santos, R.

    2016-02-01

    Ceramics are a promising insulating material for high temperature environment. To qualify for in-core use in nuclear reactors, there are many other materials requirements to be met, such as neutron irradiation resistance, corrosion resistance, low thermal conductivity, high coefficient of thermal expansion, high strength, high fracture toughness, ease of fabricability, etc. And among the promising ceramics meeting most of the requirements, with the exception of fabricability, is yttria-stabilized zirconia (YSZ). Like all ceramics, YSZ is hard, brittle and difficult to machine. At CanmetMATERIALS, YSZ-based composites for in-core insulation that are machine-able and capable of being formed into complex shapes have been developed. In this paper, the focus is geared towards the fabrication and property evaluation of such composites. In addition, the machinability aspect of the YSZ composites was addressed with a demonstration of a machined component.

  13. Microstructure and thermal properties of Cu-SiC composite materials depending on the sintering technique

    Directory of Open Access Journals (Sweden)

    Chmielewski Marcin

    2017-01-01

    Full Text Available The presented paper investigates the relationship between the microstructure and thermal properties of copper-silicon carbide composites obtained through hot pressing (HP and spark plasma sintering (SPS techniques. The microstructural analysis showed a better densification in the case of composites sintered in the SPS process. TEM investigations revealed the presence of silicon in the area of metallic matrix in the region close to metal-ceramic boundary. It is the product of silicon dissolving process in copper occurring at an elevated temperature. The Cu-SiC interface is significantly defected in composites obtained through the hot pressing method, which has a major influence on the thermal conductivity of materials.

  14. Topological and thermal properties of polypropylene composites based on oil palm biomass

    Energy Technology Data Exchange (ETDEWEB)

    Bhat, A. H., E-mail: aamir.bhat@petronas.com.my, E-mail: anie-yal88@yahoo.com; Dasan, Y. K., E-mail: aamir.bhat@petronas.com.my, E-mail: anie-yal88@yahoo.com [Department of Fundamental and Applied Sciences, Universiti Teknologi Petronas, 31750 Perak (Malaysia)

    2014-10-24

    Roughness on pristine and polymer composite surfaces is of enormous practical importance for polymer applications. This study deals with the use of varying quantity of oil palm ash as a nanofiller in a polypropylene based matrix. The oil palm ash sample was preprocessed to break the particles into small diameter by using ultra sonication before using microfluidizer for further deduction in size and homogenization. The oil palm ash was made to undergo many passes through the microfluidizer for fine distribution of particles. Polypropylene based composites containing different loading percentage oil palm ash was granulated by twin screw extruder and then injection molded. The surface morphology of the OPA passed through microfluidizer was analyzed by Tapping Mode - Atomic Force Microscopy (TMAFM). Thermal analysis results showed an increase in the activation energy values. The thermal stability of the composite samples showed improvement as compared to the virgin polymer as corroborated by the on-set degradation temperatures and the temperatures at which 50% degradation occurred.

  15. Microstructure and thermal properties of diamond/aluminum composites with TiC coating on diamond particles

    Energy Technology Data Exchange (ETDEWEB)

    Feng, H. [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China); Yu, J.K., E-mail: jkyu@nwpu.edu.cn [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China); Tan, W. [State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, 127 Youyi Xilu, Xi' an 710072 (China)

    2010-11-01

    A titanium carbide coating on the surface of diamond particles was proposed to improve the interfacial bonding between diamond particles and aluminum alloy for diamond/aluminum composites. The diamond/aluminum composites with the TiC coating on diamond particles were fabricated by gas pressure infiltration. The composites were characterized with optical microscope and scanning electron microscopy and by measuring thermal properties, including thermal conductivity and coefficient of thermal expansion. The results show that the interface adhesion between the diamond particles and the aluminum matrix is strengthened due to the existence of the TiC coating, and the fracture mechanism of the composites is a combination of matrix's ductile fracture and interfacial debonding. Improvements in thermal properties, including a reduced thermal expansion and a high thermal conductivity, have been achieved by the TiC coating on diamond particles to get the good interface.

  16. A facile strategy for the reduction of graphene oxide and its effect on thermal conductivity of epoxy based composites

    Directory of Open Access Journals (Sweden)

    F. Xie

    2016-06-01

    Full Text Available A facile and efficient approach to reduce graphene oxide with Al particles and potassium hydroxide was developed at moderate temperature and the graphene/epoxy composite was prepared by mould casting method. The as-prepared graphene has been confirmed by Transmission electron microscopy, Fourier transform infrared spectrometer, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy and Thermal gravimetric analysis. This provides a new green way to synthesize graphene with high surface area and opens another opportunity for the production of graphene. Effects of graphene on thermal conductivity, thermal stability and microstructures of the epoxy-based composite were also investigated. The results showed that thermal conductivity of the composite exhibited a remarkable improvement with increasing content of graphene and thermal conductivity could reach 1.192 W/(m*K when filled with 3 wt% graphene. Moreover, graphene/epoxy composite exhibits good thermal stability with 3 wt% graphene.

  17. Dynamic measurement of coal thermal properties and elemental composition of volatile matter during coal pyrolysis

    Directory of Open Access Journals (Sweden)

    Rohan Stanger

    2014-01-01

    Full Text Available A new technique that allows dynamic measurement of thermal properties, expansion and the elemental chemistry of the volatile matter being evolved as coal is pyrolysed is described. The thermal and other properties are measured dynamically as a function of temperature of the coal without the need for equilibration at temperature. In particular, the technique allows for continuous elemental characterisation of tars as they are evolved during pyrolysis and afterwards as a function of boiling point. The technique is demonstrated by measuring the properties of maceral concentrates from a coal. The variation in heats of reaction, thermal conductivity and expansion as a function of maceral composition is described. Combined with the elemental analysis, the results aid in the interpretation of the chemical processes contributing to the physical and thermal behaviour of the coal during pyrolysis. Potential applications in cokemaking studies are discussed.

  18. Detection and quantification of defects in composite material by using thermal wave method

    Energy Technology Data Exchange (ETDEWEB)

    Ranjit, Shrestha; Kim, Won Tae [Dept. of Mechanical Engineering, Kongju National University, Cheonan (Korea, Republic of)

    2015-12-15

    This paper explored the results of experimental investigation on carbon fiber reinforced polymer (CFRP) composite sample with thermal wave technique. The thermal wave technique combines the advantages of both conventional thermal wave measurement and thermography using a commercial Infrared camera. The sample comprises the artificial inclusions of foreign material to simulate defects of different shape and size at different depths. Lock-in thermography is employed for the detection of defects. The temperature field of the front surface of sample was observed and analysed at several excitation frequencies ranging from 0.562 Hz down to 0.032 Hz. Four-point methodology was applied to extract the amplitude and phase of thermal wave's harmonic component. The phase images are analyzed to find qualitative and quantitative information about the defects.

  19. Effects of Thermal Cycling on Thermal Expansion and Mechanical Properties of Sic Fiber-reinforced Reaction-bonded Si3n4 Composites

    Science.gov (United States)

    Bhatt, R. T.; Palczer, A. R.

    1994-01-01

    Thermal expansion curves for SiC fiber-reinforced reaction-bonded Si3N4 matrix composites (SiC/RBSN) and unreinforced RBSN were measured from 25 to 1400 C in nitrogen and in oxygen. The effects of fiber/matrix bonding and cycling on the thermal expansion curves and room-temperature tensile properties of unidirectional composites were determined. The measured thermal expansion curves were compared with those predicted from composite theory. Predicted thermal expansion curves parallel to the fiber direction for both bonding cases were similar to that of the weakly bonded composites, but those normal to the fiber direction for both bonding cases resulted in no net dimensional changes at room temperature, and no loss in tensile properties from the as-fabricated condition. In contrast, thermal cycling in oxygen for both composites caused volume expansion primarily due to internal oxidation of RBSN. Cyclic oxidation affected the mechanical properties of the weakly bonded SiC/RBSN composites the most, resulting in loss of strain capability beyond matrix fracture and catastrophic, brittle fracture. Increased bonding between the SiC fiber and RBSN matrix due to oxidation of the carbon-rich fiber surface coating and an altered residual stress pattern in the composite due to internal oxidation of the matrix are the main reasons for the poor mechanical performance of these composites.

  20. Thermal expansion behavior of co-extruded wood-plastic composites with glass-fiber reinforced shells

    Directory of Open Access Journals (Sweden)

    Runzhou Huang

    2012-11-01

    Full Text Available Coextruded wood-plastic composites (WPCs with glass-fiber (GF filled shells were manufactured, and their thermal expansion behavior was studied. A three-dimensional finite element model (FEM considering differential properties of both shell and core layers was developed to predict the linear coefficient of thermal expansion (LCTE of the material. It was shown that the LCTE values varied with composite structure and composition (i.e., core-shell thicknesses and materials. The use of GF-filled shells helped lower overall composite LCTE values. The imbalance of shell and core LCTE, and their moduli led to complex stress fields within a given composite system. The FEM predicted a trend of LCTE change with varying composite structures, which was in good agreement with the experimental data. This study provides for the first time a finite element modeling technique to optimize raw material composition and composite structure for optimizing thermal expansion behavior of co-extruded WPCs.

  1. Nickel/Yttria-stabilised zirconia cermet anodes for solid oxide fuel cells

    NARCIS (Netherlands)

    Primdahl, Søren

    1999-01-01

    This thesis deals with the porous Ni/yttria-stabilized zirconia (YSZ) cermet anode on a YSZ electrolyte for solid oxide fuel cells (SOFC). Such anodes are predominantly operated in moist hydrogen at 700°C to 1000°C, and the most important technological parameters are the polarization resistance and

  2. Characterization of Nanometric-Sized Carbides Formed During Tempering of Carbide-Steel Cermets

    Directory of Open Access Journals (Sweden)

    Matus K.

    2016-06-01

    Full Text Available The aim of this article of this paper is to present issues related to characterization of nanometric-sized carbides, nitrides and/or carbonitrides formed during tempering of carbide-steel cermets. Closer examination of those materials is important because of hardness growth of carbide-steel cermet after tempering. The results obtained during research show that the upswing of hardness is significantly higher than for high-speed steels. Another interesting fact is the displacement of secondary hardness effect observed for this material to a higher tempering temperature range. Determined influence of the atmosphere in the sintering process on precipitations formed during tempering of carbide-steel cermets. So far examination of carbidesteel cermet produced by powder injection moulding was carried out mainly in the scanning electron microscope. A proper description of nanosized particles is both important and difficult as achievements of nanoscience and nanotechnology confirm the significant influence of nanocrystalline particles on material properties even if its mass fraction is undetectable by standard methods. The following research studies have been carried out using transmission electron microscopy, mainly selected area electron diffraction and energy dispersive spectroscopy. The obtained results and computer simulations comparison were made.

  3. Structural, thermal and electrical characterizations of multiwalled carbon nanotubes and polyaniline composite

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Kamal, E-mail: singhkamal204@gmail.com; Garg, Leena; Singh, Jaspal [Department of Applied Sciences, Chandigarh University, Gharuan, Mohali (India); Kumar, Sanjeev [Applied Sciences Department, PEC University of Technology, Chandigarh (India); Sharma, Amit L. [Central Scientific Instrumentation Organization, Sector 30, Chandigarh (India)

    2016-05-06

    The undoped and doped composite of MWNTs (Multiwalled Carbon Nanotubes) with PANI (/Polyaniline) was prepared by chemical oxidative polymerization. The MWNTs/PANI composites have been characterized by using various techniques like Thermogravometric Analysis (TGA), Fourier transform infrared (FT-IR) spectrometer and Field emission scanning electron microscope (FE-SEM) and conductivity measurement by using two probe method. TGA results has shown that thermal stability followed the pattern undoped MWNTs/PANI composite < doped MWNTs/PANI composite. FE-SEM micrographs demonstrated the morphological changes on the surface of MWNTs as a result of composite formation. Fourier transformed infrared (FT-IR) spectra ascertained the formation of the composite. Study of electrical characteristics demonstrated that the doped MWNTs/PANI composite (1.2 × 10{sup 1} Scm{sup −1}) have better conductivity than the undoped MWNTs/PANI composite (10{sup −4} Scm{sup −1}). These CNTs based polymeric composites are of great importance in developing new nano-scale devices for future chemical, mechanical and electronic applications.

  4. Critical tuning of magnetron sputtering process parameters for optimized solar selective absorption of NiCrO{sub x} cermet coatings on aluminium substrate

    Energy Technology Data Exchange (ETDEWEB)

    Gaouyat, Lucie, E-mail: lucie.gaouyat@fundp.ac.be [Solid State Physics Laboratory, Research Center in Physics of Matter and Radiation (PMR), Facultés Universitaires Notre-Dame de la Paix (FUNDP), 61 rue de Bruxelles, B-5000 Namur (Belgium); Mirabella, Frédéric [CRM Group – AC and CS, 57b boulevard de Colonster, B-4000 Liège (Belgium); Deparis, Olivier [Solid State Physics Laboratory, Research Center in Physics of Matter and Radiation (PMR), Facultés Universitaires Notre-Dame de la Paix (FUNDP), 61 rue de Bruxelles, B-5000 Namur (Belgium)

    2013-04-15

    NiCrO{sub x} ceramic–metal composites (i.e. cermets) exhibit not only oxidation and moisture resistances, which are very important for industrial applications, but also remarkable solar selective absorption properties. In order to reach the best optical performances with only one coating layer, tuning of the magnetron sputtering process parameters (O{sub 2} flow rate, pressure and deposition time) was performed systematically. The process window turned out to be very narrow implying a critical tuning of the parameters. The optimal operating point was determined for a single layer coating of NiCrO{sub x} on an aluminium substrate, leading to a spectrally integrated solar absorption as high as 78%. Among various material properties, the focus was put on the optical reflectance of the coating/substrate system, which was measured by UV–vis–NIR spectrophotometry. Using complex refractive index data from the literature, the theoretical reflectance spectra were calculated and found to be in good agreement with the measurements. Chemical analysis combined with scanning electronic and atomic force microscopies suggested a cermet structure consisting of metallic Ni particles and a compound matrix made of a mixture of chromium oxide, nickel oxide and nickel hydroxide.

  5. Effect of composition ratio on the thermal and physical properties of semicrystalline PLA/PHB-HHx composites.

    Science.gov (United States)

    Lim, Jung Seop; Park, Ku-il; Chung, Gun Soo; Kim, Jong Hoon

    2013-05-01

    In this study, composites of semicrystalline, biodegradable polylactide (PLA) and poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHB-HHx) were prepared by direct melt compounding. The physical and thermal properties of the composites were investigated as a function of the composition ratio. Differential scanning calorimetry analysis indicated that PLA and PHB-HHx formed immiscible composites over the observed range of composition. The crystallization of PLA was gradually suppressed by increasing proportions of PHB-HHx. Dynamic mechanical analysis results confirmed that the innate ductility of PHB-HHX and its inhibiting effect on PLA crystallization improved the stiffness of the composite compared to those of neat PLA. The infrared spectra of the immiscible PLA/PHB-HHx composites at two crystallization temperatures (30 °C, 130 °C) were obtained and presented. At 30 °C, PHB-HHx existed as crystalline domains in the PLA matrix, while, amorphous phase of molten PHB-HHx was diffused within the crystalline phase of PLA at 130 °C. The interaction between PHB-HHX and PLA could not be elucidated from the temperature data. Mechanical tests showed that the addition of PHB-HHx improves ductility of PLA/PHB-HHx composite. Morphological analysis revealed that small proportions of PHB-HHx exhibited less tendency to aggregate, which resulted in greater plastic deformation and improved toughness. From this study, PLA blended with small portions of PHB-HHx may further expand the use of bio-friendly resources in a variety of applications such as flexible films, food packaging and something like that.

  6. Carbon nanofiber reinforced epoxy matrix composites and syntactic foams - mechanical, thermal, and electrical properties

    Science.gov (United States)

    Poveda, Ronald Leonel

    The tailorability of composite materials is crucial for use in a wide array of real-world applications, which range from heat-sensitive computer components to fuselage reinforcement on commercial aircraft. The mechanical, electrical, and thermal properties of composites are highly dependent on their material composition, method of fabrication, inclusion orientation, and constituent percentages. The focus of this work is to explore carbon nanofibers (CNFs) as potential nanoscale reinforcement for hollow particle filled polymer composites referred to as syntactic foams. In the present study, polymer composites with high weight fractions of CNFs, ranging from 1-10 wt.%, are used for quasi-static and high strain rate compression analysis, as well as for evaluation and characterization of thermal and electrical properties. It is shown that during compressive characterization of vapor grown carbon nanofiber (CNF)/epoxy composites in the strain rate range of 10-4-2800 s-1, a difference in the fiber failure mechanism is identified based on the strain rate. Results from compression analyses show that the addition of fractions of CNFs and glass microballoons varies the compressive strength and elastic modulus of epoxy composites by as much as 53.6% and 39.9%. The compressive strength and modulus of the syntactic foams is also shown to generally increase by a factor of 3.41 and 2.96, respectively, with increasing strain rate when quasi-static and high strain rate testing data are compared, proving strain rate sensitivity of these reinforced composites. Exposure to moisture over a 6 month period of time is found to reduce the quasi-static and high strain rate strength and modulus, with a maximum of 7% weight gain with select grades of CNF/syntactic foam. The degradation of glass microballoons due to dealkalization is found to be the primary mechanism for reduced mechanical properties, as well as moisture diffusion and weight gain. In terms of thermal analysis results, the

  7. Wear Micro-Mechanisms of Composite WC-Co/Cr - NiCrFeBSiC Coatings. Part I: Dry Sliding

    Directory of Open Access Journals (Sweden)

    D. Kekes

    2014-12-01

    Full Text Available The influence of the cermet fraction in cermet/ metal composite coatings developed by High-Velocity Oxyfuel Flame (HVOF spraying on their tribological behaviour was studied. Five series of coatings, each one containing different proportion of cermet-metal components, prepared by premixing commercially available feedstocks of NiCrFeBSiC metallic and WC-Co/Cr cermet powders were deposited on AISI 304 stainless steel substrate. The microstructure of as-sprayed coatings was characterized by partial decomposition of the WC particles, lamellar morphology and micro-porosity among the solidified splats. Tribological behavior was studied under sliding friction conditions using a Si3N4 ball as counterbody and the friction coefficient and volume loss were determined as a function of the cermet fraction. Microscopic examinations of the wear tracks and relevant cross sections identified the wear mechanisms involved. Coatings containing only the metallic phase were worn out through a combination of ploughing, micro-cracking and splat exfoliation, whilst those containing only the cermet phase primarily by micro-cracking at the individual splat scale. The wear mechanisms of the composite coatings were strongly affected by their randomly stratified structure. In-depth cracks almost perpendicular to the coating/ substrate interface occurring at the wear track boundaries resulted in cermet trans-splat fracture.

  8. Effect of intermetallic compounds on the thermal conductivity of Ti-Cu composites

    Energy Technology Data Exchange (ETDEWEB)

    Jagannadham, K., E-mail: jag-kasichainula@ncsu.edu [Materials Science and Engineering, North Carolina State University, Raleigh, North Carolina 27695 (United States)

    2016-03-15

    Ti films were deposited by magnetron sputtering on polycrystalline Cu substrates. The samples were annealed at different temperatures and characterized by x-ray diffraction for phase identification, scanning electron microscopy, and energy dispersive spectrometry for microstructure and composition and transient thermoreflectance for thermal conductivity and interface thermal conductance. The results showed that the diffused layer of Ti in Cu contained intermetallic compounds and solid solution of Ti in Cu. The thermal conductivity of the diffused layer is reduced, and the thickness increased for higher annealing temperature. The interface thermal conductance also decreased for higher temperature of annealing. A stable Cu{sub 4}Ti phase was formed after annealing at 725 °C with thermal conductivity of 10 W m{sup −1} K{sup −1}. The interface thermal conductance between the intermetallic compound and the solid solution of Ti in Cu also was reduced to 30 MW m{sup −2} K{sup −1}. The effective thermal resistance of the diffused layer and the interface was found to increase for higher annealing temperature.

  9. The Effects of Acid Activation on the Thermal Properties of Polyvinylpyrrolidone and Organoclay Composites

    Directory of Open Access Journals (Sweden)

    F. Kooli

    2015-01-01

    Full Text Available The thermal stabilities of polyvinylpyrrolidone-organoclays or organo-acid-activated clay composites prepared by chemical exchange reactions were assessed. The raw clay mineral was acid-activated prior to expansion by cetyltrimethylammonium surfactants. The acid activation process affected the intercalated amount of cetyltrimethylammonium cations in the resulting organoclays and, thus, the amount of polyvinylpyrrolidone in the composite. The content of cetyltrimethylammonium cations decreased with the extent of acid activation. The organophilic modification of the clay mineral was an important step in the intercalation of the polyvinylpyrrolidone molecules and, thus, in the expansion of the silicate sheets from 3.80 nm to 4.20 nm. The composites exhibited better crystalline order with intense reflections at lower angles. The thermal stability of organoclays, acid-activated clays, and composites was studied using thermogravimetric analysis and in situ X-ray diffraction. The decomposition of intercalated surfactants occurred at lower temperatures relative to the neat surfactant salt, and the basal spacing of the organoclays (or acid-activated clays shrunk to 2.0 nm at 215°C. However, the basal spacing of composites exhibited better stability and collapsed to 2.0 nm at 300°C. This type of material could offer an alternative stable product for engineering purposes in the design of new composites.

  10. Improving the thermal dimensional stability of flexible polymer composite backing materials for ultrasound transducers.

    Science.gov (United States)

    State, Mihai; Brands, Peter J; van de Vosse, Frans N

    2010-04-01

    Novel ultrasound backing materials based on polymer composites with improved dimensional stability and low coefficient of thermal expansion are being developed and analyzed. For this purpose a filled epoxy resin (Stycast(1265)), a commonly used backing material, was considered reference material and polyurethane composites (PU(2305), PU(2350)) were proposed as better alternatives. When compared to the reference, the PU(2350) filled with a mixture of Al(2)O(3) and tungsten exhibited an approximately 15 times lower glassy transition temperature and a 2.5 time lower longitudinal thermal expansion at 20 degrees C. This ensures that within the entire operational temperature range the backing material is flexible, minimizing the thermal stresses induced onto transducer elements soldered joints and piezoceramic core. For the same material, the attenuation at 5MHz was similar to the reference material while at 7 and 8.5MHz it was 33% and 54% higher respectively. From these analyses it is concluded that the newly developed polyurethane composites outperform the reference backing with respect to the thermal dimensional stability as well as to the damping properties. An integrated rigorous mechano-acoustical approach is being proposed as an appropriate passive material design path. It can be easily extended to any other passive materials used for ultrasound transducer conception.

  11. Theoretical Estimation of Thermal Effects in Drilling of Woven Carbon Fiber Composite

    Directory of Open Access Journals (Sweden)

    José Díaz-Álvarez

    2014-06-01

    Full Text Available Carbon Fiber Reinforced Polymer (CFRPs composites are extensively used in structural applications due to their attractive properties. Although the components are usually made near net shape, machining processes are needed to achieve dimensional tolerance and assembly requirements. Drilling is a common operation required for further mechanical joining of the components. CFRPs are vulnerable to processing induced damage; mainly delamination, fiber pull-out, and thermal degradation, drilling induced defects being one of the main causes of component rejection during manufacturing processes. Despite the importance of analyzing thermal phenomena involved in the machining of composites, only few authors have focused their attention on this problem, most of them using an experimental approach. The temperature at the workpiece could affect surface quality of the component and its measurement during processing is difficult. The estimation of the amount of heat generated during drilling is important; however, numerical modeling of drilling processes involves a high computational cost. This paper presents a combined approach to thermal analysis of composite drilling, using both an analytical estimation of heat generated during drilling and numerical modeling for heat propagation. Promising results for indirect detection of risk of thermal damage, through the measurement of thrust force and cutting torque, are obtained.

  12. Thermal Performance Study of Composite Phase Change Material with Polyacrylicand Conformal Coating.

    Science.gov (United States)

    Kee, Shin Yiing; Munusamy, Yamuna; Ong, Kok Seng; Cornelis Metselaar, Hendrik Simon; Chee, Swee Yong; Lai, Koon Chun

    2017-07-28

    The composite PCM was prepared by blending polymethyl methacrylate (PMMA) and myristic acid (MA) in different weight percentages. The MA and PMMA were selected as PCM and supporting material, respectively. As liquid MA may leak out during the phase transition, this study proposes the use of two coatings, namely a polyacrylic coating and a conformal coating to overcome the leakage problem. Both coatings were studied in terms of the leakage test, chemical compatibility, thermal stability, morphology, and reliability. No leakage was found in the PCMs with coatings compared to those without under the same proportions of MA/PMMA, thus justifying the use of coatings in the present study. The chemically compatibility was confirmed by FTIR spectra: the functional groups of PCMs were in accordance with those of coatings. DSC showed that the coatings did not significantly change the melting and freezing temperatures, however, they improved the thermal stability of composite PCMs as seen in TGA analysis. Furthermore, the composite PCMs demonstrated good thermal reliability after 1000 times thermal cycling. The latent heat of melting reduced by only 0.16% and 1.02% for the PCMs coated with conformal coating and polyacrylic coating, respectively. Therefore, the proposed coatings can be considered in preparing fatty acid/PMMA blends attributed to the good stability, compatibility and leakage prevention.

  13. Improved Thermal Property of a Multilayered Graphite Nanoplatelets Filled Silicone Resin Composite

    Science.gov (United States)

    Lin, Jin; Zhang, Haiyan; Tang, Muyao; Tu, Wenying; Zhang, Xiubin

    2015-02-01

    We produced graphite nanoplatelets (GNP)/silicone resin composites at various loadings. The utilized GNPs were characterized by two-dimensional structure with high aspect ratio (~1810), and the GNP with approximately 10-30 nm thickness and 10-50 µm in length evenly dispersed throughout the resin matrix, which enables that GNPs effectively act as thermally conductive medium, thus contributed considerably to the formation of an efficient three-dimensional network for heat flow. The thermal conductivities of 5, 10, 15, and 20 wt.% GNP composite were 0.35, 1.02, 1.32, and 2.01 W/(m K), and were ca. 0.9, 4.7, 6.3, and 10.2 times higher than that of silicone resin at room temperature, respectively. The thermal conductivity decreased with elevated temperature in 25-200 °C, which was reminiscent at higher loading. Differential scanning calorimeter analysis showed that GNP addition increased the curing temperature of silicone resin from 90 to 119 °C, probably by hindering the free movement (mobility) of the silicone chains. The result showed that the GNP not only reduced the CTE but also improved the thermal stability of composite simultaneously.

  14. Novel thermally stable poly(vinyl chloride) composites for sulfate removal

    Energy Technology Data Exchange (ETDEWEB)

    Nadagouda, Mallikarjuna N., E-mail: Nadagouda.mallikarjuna@epa.gov [Water Supply and Water Resources Division, National Risk Management Research Laboratory U.S. Environmental Protection Agency, 26 W. Martin Luther King Drive Cincinnati, Ohio 45268 (United States); Pressman, Jonathan; White, Colin; Speth, Thomas F.; McCurry, Daniel L. [Water Supply and Water Resources Division, National Risk Management Research Laboratory U.S. Environmental Protection Agency, 26 W. Martin Luther King Drive Cincinnati, Ohio 45268 (United States)

    2011-04-15

    Graphical abstract: Barium carbonate and/or barium carbonate-loaded silica aero-gels dispersed polyvinyl chloride (PVC) composites were prepared by dissolving PVC in tetrahydrofuran (THF), dispersing BaCO{sub 3} and/or BaCO{sub 3}-loaded silica aero-gels, re-precipitating the PVC with water at room temperature. The PVC composites were then characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray mapping, X-ray diffraction (XRD), thermogravimetric analysis (TGA) and inductively coupled plasma mass spectrometry (ICP-MS) analysis. The obtained composites had better thermal properties than the control PVC. The composites were tested for sulfate removal and found to significantly reduce sulfate when compared with control PVC. - Abstract: BaCO{sub 3} dispersed PVC composites were prepared through a polymer re-precipitation method. The composites were tested for sulfate removal using rapid small scale column test (RSSCT) and found to significantly reduce sulfate concentration. The method was extended to synthesize barium carbonate-loaded silica aero-gels-polyvinyl chloride (PVC) polymer composites. The PVC composites were characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray mapping, X-ray diffraction (XRD), thermogravimetric analysis (TGA) and inductively coupled plasma mass spectrometry (ICP-MS) analysis. The method has advantages over conventional sulfate precipitation (sulfate removal process) using BaCO{sub 3} wherein clogging of the filter can be avoided. The method is environmentally friendly and does not interfere with natural organic matter as the conventional resin does. Some of the composites were thermally more stable as compared with the pure PVC discussed in the literature.

  15. Self-sealing of thermal fatigue and mechanical damage in fiber-reinforced composite materials

    Science.gov (United States)

    Moll, Jericho L.

    Fiber reinforced composite tanks provide a promising method of storage for liquid oxygen and hydrogen for aerospace applications. The inherent thermal fatigue of these vessels leads to the formation of microcracks, which allow gas phase leakage across the tank walls. In this dissertation, self-healing functionality is imparted to a structural composite to effectively seal microcracks induced by both mechanical and thermal loading cycles. Two different microencapsulated healing chemistries are investigated in woven glass fiber/epoxy and uni-weave carbon fiber/epoxy composites. Self-healing of mechanically induced damage was first studied in a room temperature cured plain weave E-glass/epoxy composite with encapsulated dicyclopentadiene (DCPD) monomer and wax protected Grubbs' catalyst healing components. A controlled amount of microcracking was introduced through cyclic indentation of opposing surfaces of the composite. The resulting damage zone was proportional to the indentation load. Healing was assessed through the use of a pressure cell apparatus to detect nitrogen flow through the thickness direction of the damaged composite. Successful healing resulted in a perfect seal, with no measurable gas flow. The effect of DCPD microcapsule size (51 microm and 18 microm) and concentration (0--12.2 wt%) on the self-sealing ability was investigated. Composite specimens with 6.5 wt% 51 microm capsules sealed 67% of the time, compared to 13% for the control panels without healing components. A thermally stable, dual microcapsule healing chemistry comprised of silanol terminated poly(dimethyl siloxane) plus a crosslinking agent and a tin catalyst was employed to allow higher composite processing temperatures. The microcapsules were incorporated into a satin weave E-glass fiber/epoxy composite processed at 120°C to yield a glass transition temperature of 127°C. Self-sealing ability after mechanical damage was assessed for different microcapsule sizees (25 microm and 42

  16. INFLUENCE OF THERMAL HEATING ON THE FATTY ACID COMPOSITION OF TURKEY MEAT ENRICHED WITH LINSEED OIL

    Directory of Open Access Journals (Sweden)

    V. V. Gushchin

    2016-01-01

    Full Text Available Abstract The paper examines the problem of optimization of the fatty acid composition of lipids in poultry meat, which is widely used in nutrition. The omega-6 content is significantly higher than the omega-3 content in the composition of poultry meat lipids, which is not optimal for assimilation and needs a correction. The possibility of turkey meat enrichment with linseed oil was investigated with the aim of ensuring the omega-6 to omega-3 ratio in the minced meat formulations, which provides for the nutritionally adequate balance not higher than 10 units. The paper also presents the results of the investigation of the fatty acids composition and fatty acid balance of the lipid fraction of minced meat as well as the changes due to thermal heating of meat formulations in the water medium with a temperature of 95±2  °C to a product core temperature of 70±1  °C. According to the data of the investigations, the omega-6 : omega-3 ratio in the minced meat formulations before thermal treatment was 6.5 to 7.7 units compared to the control (42 units; after thermal treatment, it was 6.5 to 8.0 units for the minced meat formulations, which included vegetable oils with linseed oil. The data on the fatty acid composition of the formulations correspond to the indicators of the fatty acid balance which was RL1…3=0.47 – 0.57 and RL1…6 = 0.32 – 0.37 units for enriched minced meat before thermal treatment and 0.48 – 0.57 and 0.31 – 0.38 units after thermal treatment, respectively. The results confirm the possibility to enrich minced meat formulations with linseed oil when producing meat balls, which can be extended to other types of products.

  17. High Thermal Conductivity NARloy-Z-Diamond Composite Liner for Advanced Rocket Engines

    Science.gov (United States)

    Bhat, Biliyar; Greene, Sandra

    2015-01-01

    NARloy-Z (Cu-3Ag-0.5Zr) alloy is state-of-the-art combustion chamber liner material used in liquid propulsion engines such as the RS-68 and RS-25. The performance of future liquid propulsion systems can be improved significantly by increasing the heat transfer through the combustion chamber liner. Prior work1 done at NASA Marshall Space Flight Center (MSFC) has shown that the thermal conductivity of NARloy-Z alloy can be improved significantly by embedding high thermal conductivity diamond particles in the alloy matrix to form NARloy-Z-diamond composite (fig. 1). NARloy-Z-diamond composite containing 40vol% diamond showed 69% higher thermal conductivity than NARloy-Z. It is 24% lighter than NARloy-Z and hence the density normalized thermal conductivity is 120% better. These attributes will improve the performance and life of the advanced rocket engines significantly. The research work consists of (a) developing design properties (thermal and mechanical) of NARloy-Z-D composite, (b) fabrication of net shape subscale combustion chamber liner, and (c) hot-fire testing of the liner to test performance. Initially, NARloy-Z-D composite slabs were made using the Field Assisted Sintering Technology (FAST) for the purpose of determining design properties. In the next step, a cylindrical shape was fabricated to demonstrate feasibility (fig. 3). The liner consists of six cylinders which are sintered separately and then stacked and diffusion bonded to make the liner (fig. 4). The liner will be heat treated, finish-machined, and assembled into a combustion chamber and hot-fire tested in the MSFC test facility (TF 115) to determine perform.

  18. Numerical analysis of thermal decomposition for RDX, TNT, and Composition B.

    Science.gov (United States)

    Kim, Shin Hyuk; Nyande, Baggie W; Kim, Hyoun Soo; Park, Jung Su; Lee, Woo Jin; Oh, Min

    2016-05-05

    Demilitarization of waste explosives on a commercial scale has become an important issue in many countries, and this has created a need for research in this area. TNT, RDX and Composition B have been used as military explosives, and they are very sensitive to thermal shock. For the safe waste treatment of these high-energy and highly sensitive explosives, the most plausible candidate suggested has been thermal decomposition in a rotary kiln. This research examines the safe treatment of waste TNT, RDX and Composition B in a rotary kiln type incinerator with regard to suitable operating conditions. Thermal decomposition in this study includes melting, 3 condensed phase reactions in the liquid phase and 263 gas phase reactions. Rigorous mathematical modeling and dynamic simulation for thermal decomposition were carried out for analysis of dynamic behavior in the reactor. The results showed time transient changes of the temperature, components and mass of the explosives and comparisons were made for the 3 explosives. It was concluded that waste explosives subject to heat supplied by hot air at 523.15K were incinerated safely without any thermal detonation.

  19. Compositional variability across Mercury's surface revealed by MESSENGER measurements of variations in thermal neutron count rates

    Science.gov (United States)

    Peplowski, P. N.; Lawrence, D. J.; Goldsten, J. O.; Nittler, L. R.; Solomon, S. C.

    2013-12-01

    Measurements by MESSENGER's Gamma-Ray and Neutron Spectrometer (GRNS) have revealed variations in the flux of thermal neutrons across Mercury's northern hemisphere. These variations are interpreted to originate from spatial variations in surface elemental composition. In particular, the measurements are sensitive to the near-surface abundances of elements that absorb thermal neutrons, including major rock-forming elements such as Fe and Ti, minor elements such as Mn and Cl, and rare-earth elements such as Gd and Sm. We have constructed a map of thermal neutron variability across the surface and compared it with known variations in elemental composition and with the distribution of geologic units. Development of the map included the derivation of the macroscopic thermal neutron absorption cross section across the surface, a quantity whose value and variability provides useful constraints on the formation and geochemical evolution of Mercury's crust. Finally, by combining the thermal neutron measurements with previously reported elemental measurements from the GRNS and MESSENGER's X-Ray Spectrometer, we have derived constraints on the abundances of neutron-absorbing elements, including previously unreported limits for some minor and rare-earth elements.

  20. Residual Tensile Property of Plain Woven Jute Fiber/Poly(Lactic Acid Green Composites during Thermal Cycling

    Directory of Open Access Journals (Sweden)

    Hideaki Katogi

    2016-07-01

    Full Text Available This study investigated the residual tensile properties of plain woven jute fiber reinforced poly(lactic acid (PLA during thermal cycling. Temperature ranges of thermal cycling tests were 35–45 °C and 35–55 °C. The maximum number of cycles was 103 cycles. The quasi-static tensile tests of jute fiber, PLA, and composite were conducted after thermal cycling tests. Thermal mechanical analyses of jute fiber and PLA were conducted after thermal cycling tests. Results led to the following conclusions. For temperatures of 35–45 °C, tensile strength of composite at 103 cycles decreased 10% compared to that of composite at 0 cycles. For temperatures of 35–55 °C, tensile strength and Young’s modulus of composite at 103 cycles decreased 15% and 10%, respectively, compared to that of composite at 0 cycles. Tensile properties and the coefficient of linear expansion of PLA and jute fiber remained almost unchanged after thermal cycling tests. From observation of a fracture surface, the length of fiber pull out in the fracture surface of composite at 103 cycles was longer than that of composite at 0 cycles. Therefore, tensile properties of the composite during thermal cycling were decreased, probably because of the decrease of interfacial adhesion between the fiber and resin.

  1. Computational modeling and relevance of numerical convergence for the investigation of thermal expansion behavior for aluminium hybrid composites

    Science.gov (United States)

    Krishna, S. A. Mohan; Shridhar, T. N.; Krishnamurthy, L.

    2016-06-01

    The thermal characterization and analysis of composite materials has been increasingly important in a wide range of applications. The coefficient of thermal expansion (CTE) is one of the most important properties of metal matrix composites (MMCs). Since nearly all MMCs are used in various temperature ranges, measurement of CTE as a function of temperature is necessary in order to know the behavior of the material. In this research paper, the evaluation of CTE or thermal expansivity has been accomplished for Al 6061, silicon carbide and graphite hybrid MMCs from room temperature to 300∘C. Aluminium-based composites reinforced with silicon carbide and graphite particles have been prepared by stir casting technique. The thermal expansivity behavior of hybrid composites with different percentage compositions of reinforcements has been investigated. The results have indicated that the thermal expansivity of different compositions of hybrid MMCs decrease by the addition of graphite with silicon carbide and Al 6061. Empirical models have been validated for the evaluation of thermal expansivity of composites. Numerical convergence test has been accomplished to investigate the thermal expansion behavior of composites.

  2. Optical and thermal properties of PTh-co-PANI-Ti random copolymer composite for photovoltaic application

    Directory of Open Access Journals (Sweden)

    Sanjay R. Takpire

    2015-12-01

    Full Text Available In thе present work, a polythiophene (PTh-co-polyaniline (PANI-titanium (Ti copolymer has been synthesized as a novel copolymeric composite material for photovoltaic (PV application. The focus of the study was to evaluate optical and thermal properties of the PTh-co-PANI-Ti copolymer containing different types of monomers. The optical conductivity was determined from the UV–VIS spectra that were used to calculate the extinction coefficients. The structure and morphology of composite was analyzed through field emission-electron microscopy (FESEM. The PTh-co-PANI-Ti copolymer composite exhibited significant photovoltaic (PV response to light intensity. J–V analysis showed an increase in conversion efficiency from 0.21 to 1.5 of PTh-co-PANi-Ti with illumination light intensity. PV properties demonstrated that the PTh-co-PANI-Ti exhibited the highest power conversion efficiency ɳ=1.5, with a short circuit current Isc=0.72mA, an open circuit voltage Voc=0.9V and a fill factor FF=0.51. Thermo-gravimetric (TG and differential thermal (DTA analyses were carried out for the thermal stability of the PTh-co-PANI-Ti copolymer composite. The results obtained from the characterization of PTh-co-PANI-Ti showed that many properties of PV action are present in as-synthesized material.

  3. Dye-polyoxometalate composite films: self-assembly, thermal and photochemical properties.

    Science.gov (United States)

    Gao, Shuiying; Cao, Rong; Yang, Chunpeng

    2008-08-01

    A series of dye-polyoxometalate composite films were prepared by alternately depositing cationic dye molecules and anionic polyoxometalates such as Keggin-type [BW(12)O(40)](5-) and the sandwich complex [Co(4)(H(2)O)(2)(PW(9)O(34))(2)](10-)via layer-by-layer (LbL) self-assembly method. These cationic dye molecules (MB, AA, TH, BB3, BCB and NB) are heterocyclic planar and rigid phenothiazine and phenoxazine dye molecules with different substituting groups in the side chains. The self-assembly of the films was studied by UV-vis and IR spectra. The results show that the substituting groups of dye molecules such as NH(2) and CH(2)CH(3) have influence on the self-assembly properties. The continuous and regular growth of the films was also dependent upon hydrogen bonding (NHO) formed between the amino groups of dye molecules and oxygen atoms of POMs as well as electrostatic interactions. The investigation of thermal and photochemical treatments of the composite films is also presented. The thermal stability experiments indicate that the composite films of TH with two NH(2) substitute groups and NB with more pi-conjugated system exhibit high thermal stability, whereas the sunlight irradiation results indicate that the composite films of TH have good photochemical stability.

  4. Reduced silanized graphene oxide/epoxy-polyurethane composites with enhanced thermal and mechanical properties

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Jing, E-mail: linjin00112043@126.com [School of Chemistry and Chemical Engineering, Guangzhou University, Guangzhou 510006 (China); Zhang, Peipei [Worcester Polytechnic Institute, Worcester, MA 01605 (United States); Zheng, Cheng; Wu, Xu; Mao, Taoyan; Zhu, Mingning; Wang, Huaquan; Feng, Danyan; Qian, Shuxuan; Cai, Xianfang [School of Chemistry and Chemical Engineering, Guangzhou University, Guangzhou 510006 (China)

    2014-10-15

    Graphical abstract: The synthesis route for EPUAs/R-Si-GEO composites. - Highlights: • Reduced silanized graphene oxide as fillers. • The graphene layers were well distributed in the epoxy-polyurethane composites. • The thermal stabilities of composites were greatly improved by incorporation of the graphene. • Mechanical properties of composites were greatly enhanced by the incorporation of the graphene. - Abstract: This paper describes the synthesis of reduced silanized graphene oxide/epoxy-polyurethane (EPUAs/R-Si-GEO) composites with enhanced thermal and mechanical properties. Graphene oxide (GEO), prepared from natural graphite flakes, was modified with methacryloxypropyltrimethoxysilane to prepare silanized GEO (Si-GEO), and was then reduced by NaHSO{sub 3} to prepare R-Si-GEO (partially reduced Si-GEO). EPAc/R-Si-GEO (R-Si-GEO/epoxy acrylate copolymers) was synthesized via an in situ polymerization of R-Si-GEO and epoxy acrylic monomers. EPUAs/R-Si-GEO was obtained by curing reaction between EPAc/R-Si-GEO and an isocyanate curing agent. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) were used to characterize the surface and crystal structure of the modified graphene and EPUAs/R-Si-GEO. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to characterize their morphology. Thermal gravimetric analysis (TGA), tensile strength, elongation at break, and cross-linking density measurements showed that the thermal stability and mechanical properties of EPUAs/R-Si-GEO were greatly enhanced by the addition of R-Si-GEO.

  5. Origin of Domes on Europa: The Role of Thermally Induced Compositional Buoyancy,

    Science.gov (United States)

    Pappalardo, R. T.; Barr, A. C.

    2004-01-01

    The surface of Jupiter's moon Europa is peppered by topographic domes, interpreted as sites of intrusion and extrusion. Diapirism is consistent with dome morphology, but thermal buoyancy alone cannot produce sufficient driving pressures to create the observed dome elevations. Instead, diapirs may initiate by thermal convection that induces compositional segregation. Exclusion of impurities from warm upwellings allows sufficient buoyancy for icy plumes to create the observed surface topography, provided the ice shell has a small effective elastic thickness (0.2 to 0.5 km) and contains low-eutectic point impurities at the few percent level. This model suggests that the ice shell may be depleted in impurities over time.

  6. Behaviour of Ti-doped 3D carbon fibre composites under intense thermal shock tests

    Energy Technology Data Exchange (ETDEWEB)

    Centeno, A; Blanco, C; SantamarIa, R; Granda, M; Menendez, R [Instituto Nacional del Carbon (CSIC), Apdo 73, 33080 Oviedo (Spain); Pintsuk, G; Linke, J [Forschungszentrum Juelich, EURATOM Association, 52425 Juelich (Germany)], E-mail: clara@incar.csic.es

    2009-12-15

    This paper reports on the development of novel Ti-doped 3D carbon fibre composites (CFCs) and their performance when exposed to transient thermal loads (disruptions) in the electron beam facility JUDITH at different conditions. Depending on the applied load, the CFCs showed three steps of erosion: (i) breaking of PAN fibres with pull out from the surface; (ii) cracking and ablation of pitch fibres close to the interface of PAN/pitch fibre bundles; and (iii) finally, erosion of pitch fibres in the centre of the bundle. The addition of titanium carbide resulted in a significant improvement in thermal shock behaviour of these materials compared with undoped counterparts.

  7. Thermal conductivity/diffusivity of SiC-Mullite and SiC-SiC composites

    OpenAIRE

    1987-01-01

    The purposes of this study were to determine as a function of temperature the thermal diffusivity and/or thermal conductivity of SiC-Mullite and SiC-SiC, and to explain the observed behavior in terms of changes in temperature, microstructure, composition, and/or orientation. Materials used in the SiC-Mullite study consisted of single crystal SiC whiskers (prepared from rice hulls or by the vapor-liquid-solid process) dispersed within a polycrystalline mullite matrix. Dur...

  8. POLYPROPYLENE-MODIFIED KAOLINITE COMPOSITES: EFFECT OF CHEMICAL MODIFICATION ON MECHANICAL, THERMAL AND MORPHOLOGICAL PROPERTIES

    Directory of Open Access Journals (Sweden)

    O. Meziane

    2016-05-01

    Full Text Available The intercalation of kaolinite with an ammonium salt was performed. Untreated and treated kaolinite samples were examined by XRD. PP/kaolinite compounds were prepared by the melt intercalation method. The effects of modified clay on properties of the prepared composites were studied. The XRD results showed that the treatment with the ammonium salt caused the return to the initial state of the clay. TGA thermograms marked an increase in thermal degradation of the composites, while the DSC results showed the decrease of the crystallization temperature and the melting point in presence of clay in the matrix owing to the fact that the filler acts as reinforcing effect. The mechanical properties of the composites exhibited important variations, the morphology of the composites was further studied using SEM and showed poor dispersion of used nanoclay in PP matrix.

  9. Mechanical and Thermal Properties of Muscovite and Density Polyethylene-reinforced and-toughened Polypropylene Composites

    Institute of Scientific and Technical Information of China (English)

    ZHANG Lingyan; WEI Tingting; CHEN Huijie; LAI Weiqiang; BU Junfen

    2009-01-01

    The mechanical and thermal properties of polypropylene(PP)/muscovite/ low-density polyethylene(LDPE)/polypropylenegraftmaleic anhydride(PP-g-MAH)ternary com-posites were investigated.In PP matrix,muscovite,LDPE,and PP-g-MAH were added as strength-ening agent,toughening agent,and compatibilizer,respectively.The effects of dosages of the added materials were analyzed.The experimental results show that the optimum recipe of PP/muscovite/LDPE/PP-g-MAH composites is 100/10/6/20(mass ratio).Compared with the pure PP, the mechanical properties of PP/muscovite/LDPE/PP-g-MAH composites,including notched impact strength,Rockwell hardness and flexural strength,are improved.Although tensile strength is slightly decreased,they have better toughness.Filled with muscovite,the heat-resistance and heat-decompostion of the composites are improved.

  10. Synthesis and Thermal Conductivity of Exfoliated Hexagonal Boron Nitride/Alumina Ceramic Composite

    Science.gov (United States)

    Hung, Ching-cheh; Hurst, Janet; Santiago, Diana; Lizcano, Maricela; Kelly, Marisabel

    2017-01-01

    Exfoliated hexagonal boron nitride (hBN)/alumina composite can be fabricated by following the process of (1) heating a mixture of hBN, AlCl3, and NaF in nitrogen for intercalation; (2) heating the intercalated product in air for exfoliation and at the same time converting the intercalate (AlCl3) into Al2O3, (3) rinsing the oxidized product, (4) coating individual exfoliated hBN platelets that contain Al2O3 with new layers of aluminum oxide, and finally, (5) hot pressing the product into the composite. The composite thus obtained has a composition of approximately 60 percent by weight hBN and 40 percent by weight alumina. Its in-plane and through-plane thermal conductivity were measured to be 86 and 18 watts per meter Kelvin, respectively, at room temperature.

  11. Enhanced thermal and mechanical properties of epoxy composites by mixing thermotropic liquid crystalline epoxy grafted graphene oxide

    Directory of Open Access Journals (Sweden)

    B. Qi

    2014-07-01

    Full Text Available Graphene oxide (GO sheets were chemically grafted with thermotropic liquid crystalline epoxy (TLCP. Then we fabricated composites using TLCP-g-GO as reinforcing filler. The mechanical properties and thermal properties of composites were systematically investigated. It is found that the thermal and mechanical properties of the composites are enhanced effectively by the addition of fillers. For instance, the composites containing 1.0 wt% of TLCP-g-GO present impact strength of 51.43 kJ/m2, the tensile strength of composites increase from 55.43 to 80.85 MPa, the flexural modulus of the composites increase by more than 48%. Furthermore, the incorporation of fillers is effective to improve the glass transition temperature and thermal stability of the composites. Therefore, the presence of the TLCP-g-GO in the epoxy matrix could make epoxy not only stronger but also tougher.

  12. Effect of Continuous Multi-Walled Carbon Nanotubes on Thermal and Mechanical Properties of Flexible Composite Film.

    Science.gov (United States)

    Cha, Ji Eun; Kim, Seong Yun; Lee, Seung Hee

    2016-10-12

    To investigate the effect of continuous multi-walled carbon nanotubes (MWCNTs) on the thermal and mechanical properties of composites, we propose a fabrication method for a buckypaper-filled flexible composite film prepared by a two-step process involving buckypaper fabrication using vacuum filtration of MWCNTs, and composite film fabrication using the dipping method. The thermal conductivity and tensile strength of the composite film filled with the buckypaper exhibited improved results, respectively 76% and 275% greater than those of the individual MWCNT-filled composite film. It was confirmed that forming continuous MWCNT fillers is an important factor which determines the physical characteristics of the composite film. In light of the study findings, composite films using buckypaper as a filler and polydimethylsiloxane (PDMS) as a flexible matrix have sufficient potential to be applied as a heat-dissipating material, and as a flexible film with high thermal conductivity and excellent mechanical properties.

  13. Effect of Continuous Multi-Walled Carbon Nanotubes on Thermal and Mechanical Properties of Flexible Composite Film

    Directory of Open Access Journals (Sweden)

    Ji Eun Cha

    2016-10-01

    Full Text Available To investigate the effect of continuous multi-walled carbon nanotubes (MWCNTs on the thermal and mechanical properties of composites, we propose a fabrication method for a buckypaper-filled flexible composite film prepared by a two-step process involving buckypaper fabrication using vacuum filtration of MWCNTs, and composite film fabrication using the dipping method. The thermal conductivity and tensile strength of the composite film filled with the buckypaper exhibited improved results, respectively 76% and 275% greater than those of the individual MWCNT-filled composite film. It was confirmed that forming continuous MWCNT fillers is an important factor which determines the physical characteristics of the composite film. In light of the study findings, composite films using buckypaper as a filler and polydimethylsiloxane (PDMS as a flexible matrix have sufficient potential to be applied as a heat-dissipating material, and as a flexible film with high thermal conductivity and excellent mechanical properties.

  14. Excellent thermal conductivity and dielectric properties of polyimide composites filled with silica coated self-passivated aluminum fibers and nanoparticles

    Science.gov (United States)

    Zhou, Yongcun; Bai, Yuanyuan; Yu, Ke; Kang, Yan; Wang, Hong

    2013-06-01

    A polymer based composite was prepared by using modified aluminum fibers and aluminum nanoparticles as fillers in polyimide matrix that resulted in the high thermal conductivity and low relative permittivity. It was found that silica coated aluminum fibers with the multilayer coating structures can significantly reduce the relative permittivity (about 19.6 at 1 MHz) of the composite while keeping lower dielectric loss (0.024 at 1 MHz). The thermal conductivity of composites was significantly increased to 15.2 W/m K. This work shows a useful way to choose proper modifier fillers to improve the composite properties for electronic packaging composite materials.

  15. Preparation and performance of novel thermally stable polyamide/PPENK composite nanofiltration membranes

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Lijie [State Key Laboratory of Fine Chemical, Dalian 116024 (China); Liaoning High Performance Polymer Engineering Research Center, Dalian 116024 (China); Liaoning Key Laboratory of Polymer Science and Engineering, Dalian 116024 (China); School of Chemical Engineering, Dalian University of Technology, Dalian 116024 (China); Zhang, Shouhai, E-mail: zhangshh@dlut.edu.cn [State Key Laboratory of Fine Chemical, Dalian 116024 (China); Liaoning High Performance Polymer Engineering Research Center, Dalian 116024 (China); Liaoning Key Laboratory of Polymer Science and Engineering, Dalian 116024 (China); School of Chemical Engineering, Dalian University of Technology, Dalian 116024 (China); Han, Runlin [School of Chemical Engineering, Dalian University of Technology, Dalian 116024 (China); Jian, Xigao, E-mail: jian4616@dl.cn [State Key Laboratory of Fine Chemical, Dalian 116024 (China); Liaoning High Performance Polymer Engineering Research Center, Dalian 116024 (China); Liaoning Key Laboratory of Polymer Science and Engineering, Dalian 116024 (China); School of Chemical Engineering, Dalian University of Technology, Dalian 116024 (China)

    2012-09-01

    Highlights: Black-Right-Pointing-Pointer Composite nanofiltration membranes based on PPENK UF membranes were prepared. Black-Right-Pointing-Pointer Preparation parameters of polyamide/PPENK nanofiltration membranes were studied. Black-Right-Pointing-Pointer Polyamide/PPENK nanofitration membrane shows excellent thermal resistance. - Abstract: Novel thermally stable composite nanofiltration (NF) membranes were prepared from piperazine (PIP) and trimesoyl chloride (TMC) on poly (phthalazione ether nitrile ketone) (PPENK) ultrafiltration (UF) membranes by interfacial polymerization. The effects of monomers concentration, reaction time and organic solvents on the performance of composite membranes were investigated. The effects of operating pressure and the salt solution concentration on the performance of composite membranes were also discussed. The different salts rejection of PPENK composite membranes decreased in the order of Na{sub 2}SO{sub 4} > MgSO{sub 4} > Al{sub 2}(SO{sub 4}){sub 3} > NaCl > MgCl{sub 2}, which indicated a negative charge at the membrane surface. The flux and Na{sub 2}SO{sub 4} rejection of PPENK composite membranes reached 57.9 L/m{sup 2} h and 98.4% under the optimized conditions and operating pressure of 1.0 MPa. Furthermore, the morphology and chemical structure of membranes were examined by scanning electronic microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR), respectively. Moreover, the thermal stability of PPENK NF membranes was also investigated. When temperature of the feed solution raised from 20 Degree-Sign C to 80 Degree-Sign C, the permeation flux increased about four times without significant change of rejection. The flux increased first then reached a plateau and the rejection kept constant when PPENK NF membranes in boiling de-ionized water were boiled to 3 h.

  16. Crack-free and scalable transfer of carbon nanotube arrays into flexible and highly thermal conductive composite film.

    Science.gov (United States)

    Wang, Miao; Chen, Hongyuan; Lin, Wei; Li, Zhuo; Li, Qiang; Chen, Minghai; Meng, Fancheng; Xing, Yajuan; Yao, Yagang; Wong, Ching-ping; Li, Qingwen

    2014-01-08

    Carbon nanotube (CNT) arrays show great promise in developing anisotropic thermal conductive composites for efficiently dissipating heat from high-power devices along thickness direction. However, CNT arrays are always grown on some substrates and liable to be deformed and broken into pieces during transfer and solution treatment. In the present study, we intentionally synthesized well-crystallized and large-diameter (~80 nm) multiwalled CNT (MWCNT) arrays by floating catalyst chemical vapor deposition (FCCVD) method. Such arrays provided high packing density and robust structure from collapse and crack formation during post solution treatment and therefore favored to maintain original thermal and electrical conductive paths. Under optimized condition, the CNT arrays can be transferred into flexible composite films. Furthermore, the composite film also exhibited excellent thermal conductivity at 8.2 W/(m·K) along thickness direction. Such robust, flexible, and highly thermal conductive composite film may enable some prospective applications in advanced thermal management.

  17. Improvement of the thermal conductivity of SiC{sub F}/SiC composite

    Energy Technology Data Exchange (ETDEWEB)

    Youngblood, G.E. [Pacific Northwest National Laboratory, Richland, WA (United States); Kowbel, W. [MER Corporation, Tucson, AZ (United States)

    1996-04-01

    The methods, high temperature annealing and doping, were examined for improving the thermal conductivity of simulated CVI/{Beta}-SiC matrix material. For instance, a two hour 1500{degrees}C anneal led to the increase of the room temperature (RT) thermal conductivity from 38 to 59 W.mK. Be doping was even more effective in causing the thermal conductivity to increase with RT conductivity values up to 160 W/mK attained. To further optimize the thermal conductivity, hot-pressed SiC materials with carefully controlled amounts of Be-and B{sub 4}C-doping were investigated. Although a small improvement ({approx} 8%) was achieved with 2.0 wt % Be-doping, the effort to refine the amount of doping needed was largely unsuccessful. Apparently, hot-pressing SiC introduced numerous substructural stacking faults which effectively scattered phonons on the intermediate temperature range and nullified the benefits of doping. Nevertheless, Be and B{sub 4}C-doping and/or thermal treatments appear to be promising strategies to achieve the goal of eventually improving the thermal conductivity of SiC{sub f}/SiC composite.

  18. Efficacy of Thermally Conditioned Sisal FRP Composite on the Shear Characteristics of Reinforced Concrete Beams

    Directory of Open Access Journals (Sweden)

    Tara Sen

    2013-01-01

    Full Text Available The development of commercially viable composites based on natural resources for a wide range of applications is on the rise. Efforts include new methods of production and the utilization of natural reinforcements to make biodegradable composites with lignocellulosic fibers, for various engineering applications. In this work, thermal conditioning of woven sisal fibre was carried out, followed by the development of woven sisal fibre reinforced polymer composite system, and its tensile and flexural behaviour was characterized. It was observed that thermal conditioning improved the tensile strength and the flexural strength of the woven sisal fibre composites, which were observed to bear superior values than those in the untreated ones. Then, the efficacy of woven sisal fibre reinforced polymer composite for shear strengthening of reinforced concrete beams was evaluated using two types of techniques: full and strip wrapping techniques. Detailed analysis of the load deflection behaviour and fracture study of reinforced concrete beams strengthened with woven sisal under shearing load were carried out, and it was concluded that woven sisal FRP strengthened beams, underwent very ductile nature of failure, without any delamination or debonding of sisal FRP, and also increased the shear strength and the first crack load of the reinforced concrete beams.

  19. Numerical analysis of thermal processes in domain of cast composite with spherical particles

    Directory of Open Access Journals (Sweden)

    B. Mochnacki

    2010-10-01

    Full Text Available Heat transfer proceeding in domain of cast composite with particles is considered. In particular the thermal processes in a sub-domainbeing the composition of single spherical particle (Pb and adjoining metal matrix (Al are analyzed. Initial temperatures of componentscorrespond to solid state (particle and liquid one (matrix. Numerical algorithm corresponding to a mathematical model of the boundaryinitialproblem discussed is constructed on the basis of control volume method. In the final part of the paper the examples of computations are shown.

  20. THE INFLUENCE OF ECOLOGICAL MATERIALS EMBEDDED INTO COMPOSITES UPON THE THERMAL INSULATING CAPACITY

    Directory of Open Access Journals (Sweden)

    Luminiţa-Maria BRENCI

    2014-12-01

    Full Text Available The paper presents the results of a research performed in order to design and manufacture composites that embed in their structure ecological raw materials, such as wood chips and hemp hurds. The thermal conductivity was determined for a temperature difference (ΔT of 200 C between the cold plate and warm plate and the measurements were done in eight points. The results showed that the best insulating composite material was obtained for the structure containing equal shares of wood chips and chopped hemp